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Sample records for aisi 304l stainless

  1. Preparation of high-performance ultrafine-grained AISI 304L stainless steel under high temperature and pressure

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    Peng Wang

    2016-08-01

    Full Text Available Bulk ultra-fine grained (UFG AISI 304L stainless steel with excellent mechanical properties was prepared by a high-temperature and high-pressure (HTHP method using nanocrystalline AISI 304L stainless steel powders obtained from ball milling. Samples were sintered in high-pressure conditions using the highest martensite content of AISI 304L stainless steel powders milled for 25 h. Analyses of phase composition and grain size were accomplished by X-ray diffraction and Rietveld refinement. By comparing the reverse martensite transformation under vacuum and HTHP treat, we consider that pressure can effectively promote the change in the process of transformation. Compared with the solid-solution-treated 304L, the hardness and yield strength of the samples sintered under HTHP are considerably higher. This method of preparation of UFG bulk stainless steel may be widely popularised and used to obtain UFG metallic materials with good comprehensive performance.

  2. Impact energy absorption of aluminium foam fitted AISI 304L stainless steel tube

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    Rajendran, R. [BARC Facilities, Bhabha Atomic Research Centre, Kalpakkam 603 102, Tamilnadu (India)], E-mail: rajurajendr@yahoo.co.in; Prem Sai, K.; Chandrasekar, B. [BARC Facilities, Bhabha Atomic Research Centre, Kalpakkam 603 102, Tamilnadu (India); Gokhale, A. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India); Basu, S. [BARC Facilities, Bhabha Atomic Research Centre, Kalpakkam 603 102, Tamilnadu (India)

    2009-05-15

    Closed cell aluminium foam fitted AISI 304L stainless steel tube was investigated for its impact energy absorption characteristics. Quasi-static load-deflection tests were employed to establish the foam-tube interaction factor. Drop experiments were carried out using a free flight drop tower on aluminium foam fitted stainless steel tube to obtain the acceleration-time history of the hammer. Estimated deflections compared well with the experimental values. Adequate force reduction factor indicated that the foam-tube configuration is a potential energy absorber candidate for the nuclear transportation cask.

  3. Effect of rare earth oxide additions on oxidation behavior of AISI 304L stainless steel

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    Marina Fuser Pillis

    2006-12-01

    Full Text Available AISI 304L stainless steel powder compacts containing 2 vol% high purity rare earth oxides were prepared by mixing the different powders in a vibratory mill followed by pressing. The compacts thus obtained were sintered in a vacuum furnace and isothermal oxidation measurements were carried out in a muffle furnace, in air, up to 200 hours at 900 °C. The oxidized surfaces were examined in a scanning electron microscope and micro regions of the reaction products were studied using energy dispersive analysis. The addition of rare earth oxides decreased the oxidation rate of the stainless steel. Further evidence of predominant oxygen ion diffusion controlling the overall oxidation process in rare earth containing chromium oxide forming alloys has been observed.

  4. Electronic structures and nitride formation on ion-implanted AISI 304L austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chang, G.S.; Son, J.H.; Kim, S.H.; Chae, K.H.; Whang, C.N. (Yonsei Univ., Seoul (Korea, Republic of). Dept. of Physics); Menthe, E.; Rie, K.-T.; Lee, Y.P.

    1999-02-01

    A N[sub 2][sup +] implantation technique was employed to improve the surface hardness of stainless steel, and the electronic structures and nitride formation of the ion-implanted layer were investigated and compared with those produced using other techniques, including plasma nitriding. AISI 304L austenite stainless steel was irradiated by 80 keV N[sub 2][sup +] with a dosage ranging from 1.0 x 10[sup 16] to 1.0 x 10[sup 18] ions cm[sup -2] at room temperature. The formation of various nitrides was confirmed by X-ray diffraction. The quantitative hardness of the samples was measured by using a Knoop microhardness tester. X-ray photoelectron spectroscopy was also carried out to elucidate the chemical states and electronic structures of the ion-implanted layers. The measurements were repeated after post-annealing at 400 C for 1 h in a high vacuum. Changes in phase, chemical state and electronic structures were observed according to the ion dose and heat treatment. (orig.) 12 refs.

  5. Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC)

    International Nuclear Information System (INIS)

    Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu++ ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10-9 m/s (3.6 μm/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

  6. Effect of thermal cycles on heavily cold deformed AISI 304L austenitic stainless steel

    International Nuclear Information System (INIS)

    The solution treated commercial grade AISI 304L austenitic stainless steel plate was heavily cold rolled to 90% of thickness reduction. Cold rolled specimens were annealed at various temperatures by thermal cycles and isothermal annealing. Strain-induced phase transformations and microstructure studies were carried out both in the cold rolled and annealed conditions. The X-ray diffraction and magnetic measurements were used for phase transformation studies. The transmission electron microscope characterisation revealed that the cyclic thermal process resulted in ultrafine grain austenite formation whereas, the isothermal annealing developed coarser grain size microstructure. The different microstructural evolutions by the above two processes largely influenced the development of the recrystallisation texture. The thermal cycling produced a distinct γ-fibre texture while the isothermal annealing resulted in a cube texture component along with the γ-fibre. The γ-fibre texture evolution was attributed to the over critical subgrains or nuclei and {1 0 0} cube texture to the coarser grains of micrometer size.

  7. Martensitic Transformation in Ultrafine-Grained Stainless Steel AISI 304L Under Monotonic and Cyclic Loading

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    Heinz Werner Höppel

    2012-02-01

    Full Text Available The monotonic and cyclic deformation behavior of ultrafine-grained metastable austenitic steel AISI 304L, produced by severe plastic deformation, was investigated. Under monotonic loading, the martensitic phase transformation in the ultrafine-grained state is strongly favored. Under cyclic loading, the martensitic transformation behavior is similar to the coarse-grained condition, but the cyclic stress response is three times larger for the ultrafine-grained condition.

  8. XPS Analysis of AISI 304L Stainless Steel Surface after Electropolishing

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    Rokosz K.

    2015-03-01

    Full Text Available In the paper, the passive surface layers of AISI 304L after standard (EP50 and very-high-current density electropolishing (EP1000 in a mixture of orthophosphoric and sulfuric acids in a 1:4 ratio, are presented. The main finding of the presented studies is enrichment of the steel surface film in chromium: total chromium to total iron ratio was equal to 6.6 after EP50 and to 2.8 after EP1000; on the other hand, chromium compounds to iron compounds ratio was equal to 10.1 after EP50, and 3.9 after EP1000.

  9. Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties

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    Akramifard, H.R., E-mail: akrami.1367@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-09-08

    The AA1050 aluminum alloy and AISI 304L stainless steel sheets were stacked together to fabricate Al/304L/Al clad sheet composites by the cold roll bonding process, which was performed at temperatures of ∼100 and 23 °C to produce austenitic and austenitic–martensitic microstructures in the AISI 304L counterpart, respectively. The peel test results showed that the threshold reduction required to make a suitable bond at room temperature is below 10%, which is significantly lower than the required reduction for cold roll bonding of Al sheets. The tearing of the Al sheet during the peel test signified that the bond strength of the roll bonded sheets by only 38% reduction has reached the strength of Al, which is a key advantage of the developed sheets. The extrusion of Al through the surface cracks and settling inside the 304L surface valleys due to strong affinity between Al and Fe was found to be the bonding mechanism. Subsequently, the interface and tensile behaviors of three-layered clad sheets after soaking at 200–600 °C for 1 h were investigated to characterize the effect of annealing treatment on the formation and thickening of intermetallic compound layer and the resultant mechanical properties. Field emission scanning electron microscopy, X-ray diffraction, and optical microscopy techniques revealed that an intermediate layer composed mainly of Al{sub 13}Fe{sub 4}, FeC and Al{sub 8}SiC{sub 7} forms during annealing at 500–600 °C. A significant drop in tensile stress–strain curves after the maximum point (UTS) was correlated to the interface debonding. It was found that the formation of intermediate layer by post heat treatment deteriorates the bond quality and encourages the debonding process. Moreover, the existence of strain-induced martensite in clad sheets was found to play a key role in the enhancement of tensile strength.

  10. The role of martensitic transformation on bimodal grain structure in ultrafine grained AISI 304L stainless steel

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    Sabooni, S., E-mail: s.sabooni@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Karimzadeh, F.; Enayati, M.H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Ngan, A.H.W. [Department of Mechanical Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong (China)

    2015-06-11

    In the present study, metastable AISI 304L austenitic stainless steel samples were subjected to different cold rolling reductions from 70% to 93%, followed by annealing at 700 °C for 300 min to form ultrafine grained (UFG) austenite with different grain structures. Transmission electron microscopy (TEM) and nanoindentation were used to characterize the martensitic transformation, in order to relate it to the bimodal distribution of the austenite grain size after subsequent annealing. The results showed that the martensite morphology changed from lath type in the 60% rolled sample to a mixture of lath and dislocation-cell types in the higher rolling reductions. Calculation of the Gibbs free energy change during the reversion treatment showed that the reversion mechanism is shear controlled at the annealing temperature and so the morphology of the reverted austenite is completely dependent on the morphology of the deformation induced martensite. It was found that the austenite had a bimodal grain size distribution in the 80% rolled and annealed state and this is related to the existence of different types of martensite. Increasing the rolling reduction to 93% followed by annealing caused changing of the grain structure to a monomodal like structure, which was mostly covered with small grains of around 300 nm. The existence of bimodal austenite grain size in the 80% rolled and annealed 304L stainless steel led to the improvement of ductility while maintaining a high tensile strength in comparison with the 93% rolled and annealed sample.

  11. Plasma nitriding of AISI 304L and AISI 316L stainless steels: effect of time in the formation of S phase and the chromium nitrides; Nitretacao a plasma dos acos inoxidaveis AISI 304L e AISI 316L: efeito do tempo na formacao da fase S e dos nitretos de cromo

    Energy Technology Data Exchange (ETDEWEB)

    Souza, D.A. de; Barbosa, G.C.; Pinto, F.A.M.; Gontijo, L.C. [Instituto Federal de Educacao, Ciencia e Tecnologia do Espirito Santo - IFES, Vitoria, ES (Brazil); Canal, G.P.; Cunha, A.G., E-mail: disouzam@yahoo.com.br [Universidade Federal do Espirito Santo (UFES), Vitoria, ES (Brazil). Dept. de Fisica

    2009-07-01

    Plasma nitriding can improve hardness and wear resistance of austenitic stainless steels without losses in corrosion resistance. This fact relies on a nitrided layer constituted only by S phase, without chromium nitrides precipitation. In this work, the effect of nitriding time on phases formed on nitrided layer was investigated in two austenitic stainless steels: AISI 304L e AISI 316L. The samples were nitrided at 420 deg C, using a mixture of 60 % N{sub 2} and 40% H{sub 2}, during 5, 7 and 9 hours. It was noted that chromium nitrides were formed on samples of AISI 304L, nitrided for 7 e 9 hours, while all nitrided samples of AISI 316L showed only formation of S phase. The nitrided layers were characterized using optical microscope and x-ray diffraction. (author)

  12. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    Science.gov (United States)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  13. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

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    Pacquentin, Wilfried, E-mail: wilfried.pacquentin@cea.fr [CEA, DEN/DANS/DPC/SEARS/LISL, F-91191 Gif-sur-Yvette (France); Caron, Nadège [CEA, DEN/DANS/DPC/SEARS/LISL, F-91191 Gif-sur-Yvette (France); Oltra, Roland [Laboratoire Interdisciplinaire Carnot de Bourgogne, Université de Bourgogne, UMR CNRS 5209, 21078 Dijon Cedex (France)

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  14. Standard test method for electrochemical reactivation (EPR) for detecting sensitization of AISI type 304 and 304L stainless steels

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1994-01-01

    1.1 This test method covers a laboratory procedure for conducting an electrochemical reactivation (EPR) test on AISI Type 304 and 304L (UNS No. S30400 and S30403, respectively) stainless steels. This test method can provide a nondestructive means of quantifying the degree of sensitization in these steels (1, 2, 3). This test method has found wide acceptance in studies of the effects of sensitization on intergranular corrosion and intergranular stress corrosion cracking behavior (see Terminology G15). The EPR technique has been successfully used to evaluate other stainless steels and nickel base alloys (4), but the test conditions and evaluation criteria used were modified in each case from those cited in this test method. 1.2 The values stated in SI units are to be regarded as the standard. The inch-pound units given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this...

  15. Martensite phase reversion-induced nano/ ultrafine grained AISI 304L stainless steel with magnificent mechanical properties

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    Mohammad Shirdel

    2015-06-01

    Full Text Available Austenitic stainless steels are extensively used in various applications requiring good corrosion resistance and formability. In the current study, the formation of nano/ ultrafine grained austenitic microstructure in a microalloyed AISI 304L stainless steel was investigated by the advanced thermomechanical process of reversion of strain-induced martensite. For this purpose, samples were subjected to heavy cold rolling to produce a nearly complete martensitic structure. Subsequently, a wide range of annealing temperatures (600 to 800°C and times (1 to 240 min were employed to assess the reversion behavior and to find the best annealing condition for the production of the nano/ultrafine grained austenitic microstructure. Microstructural characterizations have been performed using X-ray diffraction (XRD, scanning electron microscopy (SEM, and magnetic measurement, whereas the mechanical properties were assessed by tensile and hardness tests. After thermomechanical treatment, a very fine austenitic structure was obtained, which was composed of nano sized grains of ~ 85 nm in an ultrafine grained matrix with an average grain size of 480 nm. This microstructure exhibited superior mechanical properties: high tensile strength of about 1280 MPa with a desirable elongation of about 41%, which can pave the way for the application of these sheets in the automotive industry.

  16. Effect of strain-path on stress corrosion cracking of AISI 304L stainless steel in PWR primary environment at 360 deg. C

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    Couvant, T.; Vaillant, F.; Boursier, JM. [EDF R and D - MMC, Route de Sens, 77818 Moret-sur-Loing (France); Delafosse, D. [Ecole des Mines de St-Etienne, 157 Cours Fauriel, 42023 St-Etienne cedex 2 (France)

    2004-07-01

    Austenitic stainless steels (ASS) are widespread in primary and auxiliary circuits of PWR. Moreover, some components suffer stress corrosion cracking (SCC) under neutron irradiation. This degradation could be the result of the increase of hardness or the modification of chemical composition at the grain boundary by irradiation. In order to avoid complex and costly corrosion facilities, the effects of irradiation on the material are commonly simulated by applying a cold work on non-irradiated material prior to stress corrosion cracking tests. Slow strain rate tests were conducted on an austenitic stainless steel (SS) AISI 304L in PWR environment (360 deg. C). Particular attention was directed towards pre-straining effects on crack growth rate (CGR) and crack growth path (CGP). Results have demonstrated that the susceptibility of 304L to SCC in high-temperature hydrogenated water was enhanced by pre-straining. It seemed that IGSCC was enhanced by complex strain paths. (authors)

  17. Characterization of welding of AISI 304l stainless steel similar to the core encircling of a BWR reactor; Caracterizacion de soldaduras de acero inoxidable AISI 304L similares a las de la envolvente del nucleo de un reactor BWR

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    Gachuz M, M.E.; Palacios P, F.; Robles P, E.F. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2003-07-01

    Plates of austenitic stainless steel AISI 304l of 0.0381 m thickness were welded by means of the SMAW process according to that recommended in the Section 9 of the ASME Code, so that it was reproduced the welding process used to assemble the encircling of the core of a BWR/5 reactor similar to that of the Laguna Verde Nucleo electric plant, there being generated the necessary documentation for the qualification of the one welding procedure and of the welder. They were characterized so much the one base metal, as the welding cord by means of metallographic techniques, scanning electron microscopy, X-ray diffraction, mechanical essays and fracture mechanics. From the obtained results it highlights the presence of an area affected by the heat of up to 1.5 mm of wide and a value of fracture tenacity (J{sub IC}) to ambient temperature for the base metal of 528 KJ/m{sup 2}, which is diminished by the presence of the welding and by the increment in the temperature of the one essay. Also it was carried out an fractographic analysis of the fracture zone generated by the tenacity essays, what evidence a ductile fracture. The experimental values of resistance and tenacity are important for the study of the structural integrity of the encircling one of the core. (Author)

  18. Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC); Propagacion de Grietas en Acero Inoxidable AISI 304L en Condiciones de Quimica de Hidrogeno (HWC)

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    Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, Carretera Mexico -Toluca s/n, La Marquesa, Ocoyoacac, Mexico (Mexico); Castano M, V. [Instituto de Fisica Aplicada, UNAM, Km 15.5 Carretera Queretaro-San Luis Potosi, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

    2006-07-01

    Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup +} ion. In each essay stayed a displacement velocity was constant of 1x10{sup -9} m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

  19. Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC); Propagacion de grietas en acero inoxidable AISI304L en condiciones de quimica de hidrogeno (HWC)

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, 52750 Ocoyoacac, Estado de Mexico (Mexico); Castano M, V. [IFA-UNAM, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

    2006-07-01

    Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup ++} ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10{sup -9} m/s (3.6 {mu}m/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

  20. Effect of prior deformation on the 76-K fracture toughness of AISI 304L and AWS 308L stainless steels

    International Nuclear Information System (INIS)

    AISI 304L and its weld metal, AWS 308L, may undergo a partial transformation to martensite during cryogenic service owing to thermal and mechanical stresses. In this study, the effect of service-induced deformation on the toughness of these materials were determined. Low temperature compressive loading in the laboratory produced larger deformations. Crack initiation toughness, K/sub Ic/(J), and tearing resistance, dJ/da, at 76 K were evaluated as a function of martensite content, a measure of the deformation in these steels. The results showed that the toughness properties of the 304L decrease gradually as the martensite content increases from the 5 to 8% level found in the service condition to the 45% level obtained by compressive loading. The decrease was less than that expected on the basis of the increased flow stress. The toughness properties of the 308L weld metal decreased more sharply with increased martensite content than those of the 304L. The sharp decrease is associated with a degradation of the properties of the delta ferrite rather than that of the austenite

  1. Correlation between Corrosion Potential and Pitting Potential for AISI 304L Austenitic Stainless Steel in 3.5% NaCl Aqueous Solution

    OpenAIRE

    Neusa Alonso-Falleiros; Stephan Wolynec

    2002-01-01

    We investigated the effect of surface finish of two AISI 304L (UNS S30403) stainless steels on the corrosion potential (Ecorr) in 3.5% NaCl aqueous solution and its value was compared with the pitting potential (Ep) value and the type of anodic potentiodynamic curve obtained for determination of Ep in this solution. Five different surface finishes were examined. Ecorr and its standard deviation are strongly affected by the type of surface finish. Moreover, there are evidences of a linear corr...

  2. Influence of Size on the Microstructure and Mechanical Properties of an AISI 304L Stainless Steel—A Comparison between Bulk and Fibers

    Directory of Open Access Journals (Sweden)

    Francisco J. Baldenebro-Lopez

    2015-01-01

    Full Text Available In this work, the mechanical properties and microstructural features of an AISI 304L stainless steel in two presentations, bulk and fibers, were systematically studied in order to establish the relationship among microstructure, mechanical properties, manufacturing process and effect on sample size. The microstructure was analyzed by XRD, SEM and TEM techniques. The strength, Young’s modulus and elongation of the samples were determined by tensile tests, while the hardness was measured by Vickers microhardness and nanoindentation tests. The materials have been observed to possess different mechanical and microstructural properties, which are compared and discussed.

  3. THE EFFECT OF SMALL AMOUNTS OF ELEMENTS ON SHAPES OF POTENTIODYNAMIC AND POTENTIOSTATIC CURVES OF AISI 304L AND AISI 316L STAINLESS STEELS IN CHLORIDE MEDIA

    Directory of Open Access Journals (Sweden)

    D. Pulino-Sagradi

    1997-06-01

    Full Text Available Abstract - Samples of high purity grade and commercial purity grade type AISI 304L and AISI 316L steels were studied by the potentiodynamic and potentiostatic techniques in a naturally aerated 3.5% NaCl aqueous solution at a controlled temperature of (23±2°C. The anodic polarization curves of the potentiodynamic technique showed that not always is it possible to determine pitting potential: most of the curves of commercial purity grade steels displayed a smooth curvature in the region where the current density should increase sharply. The density current versus time potentiostatic curves also showed different shapes according to the purity grade steels: for the commercial purity grade steels, the current density showed large oscillations with time (related to unstable pits, whereas for the high purity grade steels, a regular behavior of current density as a function of time was found (related to stable pits

  4. Correlation between Corrosion Potential and Pitting Potential for AISI 304L Austenitic Stainless Steel in 3.5% NaCl Aqueous Solution

    Directory of Open Access Journals (Sweden)

    Alonso-Falleiros Neusa

    2002-01-01

    Full Text Available We investigated the effect of surface finish of two AISI 304L (UNS S30403 stainless steels on the corrosion potential (Ecorr in 3.5% NaCl aqueous solution and its value was compared with the pitting potential (Ep value and the type of anodic potentiodynamic curve obtained for determination of Ep in this solution. Five different surface finishes were examined. Ecorr and its standard deviation are strongly affected by the type of surface finish. Moreover, there are evidences of a linear correlation between Ecorr and Ep, as well as between the percentage of anodic curves with a well-defined pitting potential and the uncertainty in the determination of Ecorr.

  5. Effects of concentration of sodium chloride solution on the pitting corrosion behavior of AISI 304L austenitic stainless steel

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    Asaduzzaman M.D.

    2011-01-01

    Full Text Available The pitting corrosion behavior of the austenitic stainless steel in aqueous chloride solution was investigated using electrochemical technique. Corrosion potential (Ecorr measurement, potentiodynamic experiments, potential-hold experiments in the passive range, and microscopic examination were used for the evaluation of corrosion characteristics. The experimental parameters were chloride ion concentration, immersion time and anodic-hold potential. Ecorr measurements along with microscopic examinations suggest that in or above 3.5 % NaCl at pH 2 pitting took place on the surface in absence of applied potential after 6 hour immersion. The potentiodynamic experiment reveals that Ecorr and pitting potential (Epit decreased and current density in the passive region increased with the increase of chloride ion concentrations. A linear relationship between Epit and chloride ion concentrations was found in this investigation. The analysis of the results suggests that six chloride ions are involved for the dissolution of iron ion in the pitting corrosion process of austenitic stainless steel.

  6. Ferromagnetic properties of cold rolled AISI 304L steel

    Science.gov (United States)

    Tavares, S. S. M.; da Silva, M. R.; Neto, J. M.; Miraglia, S.; Fruchart, D.

    2002-04-01

    The ferromagnetic properties (coercive force, residual and saturation magnetisation) of a cold rolled AISI 304L stainless steel were measured as function of the applied deformation, using a vibrating sample magnetometer. The martensite volume fraction produced by deformation was calculated through the magnetisation saturation ( σs) value. A maximum amount of martensite (81%) was obtained by applying a true deformation ɛ=2.41 and a heat treatment at 400°C after rolling. The residual induction ( Br) and the squareness (=ratio between residual ( Br) and saturation ( Bs) inductions) increased, while the coercive field ( Hc) decreased with the amount of deformation. The heat treatment at 400°C promotes as well the increase of both Br and Br/ Bs and the decrease of Hc. The magnetic properties obtained in the most severely deformed samples ( Hc=23.08-23.63 kJ/m 3, Br=1.01-1.20 T and Bs=1.12-1.28 T) are comparable to that of some hard and semi-hard alloys used as magnets. The stability of the ferromagnetic martensite ( α') was investigated by thermomagnetic analysis. The starting ( As) and final ( Af) temperatures of the martensite phase ( α') transformation into austenite during heating were determined to As=430-440°C and Af=610-616°C.

  7. Effect of surface machining and cold working on the ambient temperature chloride stress corrosion cracking susceptibility of AISI 304L stainless steel

    International Nuclear Information System (INIS)

    Effect of plastic deformation induced by cold rolling or surface machining on the susceptibility to chloride-induced stress corrosion cracking at ambient temperature of 304L austenitic stainless steel was investigated in this study. The test material was subjected to three treatments: (a) solution annealed, (b) cold rolled and (c) surface machined to induce different levels of strain/stresses in the material. Subsequently constant strained samples were produced as per ASTM G30 for each condition and these were exposed to 1 M HCl at ambient temperature until cracking occurred. Subsequently the cracked samples were characterized using stereo microscopy, optical microscopy and atomic force microscopy to understand the effect of microstructural changes produced by straining on the susceptibility to stress corrosion cracking at ambient temperature. Strained surface produced by machining accelerated the process of crack initiation resulting in densely distributed shallow surface cracks in a very short period of time as compared to solution annealed and cold worked sample. Crack propagation in cold worked sample was along the slip lines and cracking occurred much earlier than in the solution annealed sample.

  8. Corrosion and microstructural aspects of dissimilar joints of titanium and type 304L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mudali, U. Kamachi. E-mail: kamachi@igcar.ernet.in; Ananda Rao, B.M.; Shanmugam, K.; Natarajan, R.; Raj, Baldev

    2003-09-01

    To link titanium and zirconium metal based (Ti, Zr-2, Ti-5%Ta, Ti-5%Ta-1.8Nb) dissolver vessels containing highly radioactive and concentrated corrosive nitric acid solution to other nuclear fuel reprocessing plant components made of AISI type 304L stainless steel (SS), high integrity and corrosion resistant dissimilar joints between them are necessary. Fusion welding processes produce secondary precipitates which dissolve in nitric acid, and hence solid-state processes are proposed. In this work, various dissimilar joining processes available for producing titanium-304L SS joints with adequate strength, ductility and corrosion resistance for this critical application are highlighted. Developmental efforts made at IGCAR, Kalpakkam are outlined. The possible methods and the microstructural-metallurgical properties of the joints along with corrosion results obtained with three phase (liquid, vapour, condensate) corrosion testing are discussed. Based on the results, dissimilar joint produced by the explosive joining process was adopted for plant application.

  9. Corrosion and microstructural aspects of dissimilar joints of titanium and type 304L stainless steel

    International Nuclear Information System (INIS)

    To link titanium and zirconium metal based (Ti, Zr-2, Ti-5%Ta, Ti-5%Ta-1.8Nb) dissolver vessels containing highly radioactive and concentrated corrosive nitric acid solution to other nuclear fuel reprocessing plant components made of AISI type 304L stainless steel (SS), high integrity and corrosion resistant dissimilar joints between them are necessary. Fusion welding processes produce secondary precipitates which dissolve in nitric acid, and hence solid-state processes are proposed. In this work, various dissimilar joining processes available for producing titanium-304L SS joints with adequate strength, ductility and corrosion resistance for this critical application are highlighted. Developmental efforts made at IGCAR, Kalpakkam are outlined. The possible methods and the microstructural-metallurgical properties of the joints along with corrosion results obtained with three phase (liquid, vapour, condensate) corrosion testing are discussed. Based on the results, dissimilar joint produced by the explosive joining process was adopted for plant application

  10. Initiation and growth of thermal fatigue crack networks in an AISI 304 L type austenitic stainless steel (X2 CrNi18-09); Amorcage et propagation de reseaux de fissures de fatigue thermique dans un acier inoxydable austenitique de type X2 CrNi18-09 (AISI 304 L)

    Energy Technology Data Exchange (ETDEWEB)

    Maillot, V

    2004-07-01

    We studied the behaviour of a 304 L type austenitic stainless steel submitted to thermal fatigue. Using the SPLASH equipment of CEA/SRMA we tested parallelepipedal specimens on two sides: the specimens are continuously heated by Joule effect, while two opposites faces are cyclically. cooled by a mixed spray of distilled water and compressed air. This device allows the reproduction and the study of crack networks similar to those observed in nuclear power plants, on the inner side of circuits fatigued by mixed pressurized water flows at different temperatures. The crack initiation and the network constitution at the surface were observed under different thermal conditions (Tmax = 320 deg C, {delta}T between 125 and 200 deg C). The experiment produced a stress gradient in the specimen, and due to this gradient, the in-depth growth of the cracks finally stopped. The obtained crack networks were studied quantitatively by image analysis, and different parameters were studied: at the surface during the cycling, and post mortem by step-by-step layer removal by grinding. The maximal depth obtained experimentally, 2.5 mm, is relatively coherent with the finite element modelling of the SPLASH test, in which compressive stresses appear at a depth of 2 mm. Some of the crack networks obtained by thermal fatigue were also tested in isothermal fatigue crack growth under 4-point bending, at imposed load. The mechanisms of the crack selection, and the appearance of the dominating crack are described. Compared to the propagation of a single crack, the crack networks delay the propagation, depending on the severity of the crack competition for domination. The dominating crack can be at the network periphery, in that case it is not as shielded by its neighbours as a crack located in the center of the network. It can also be a straight crack surrounded by more sinuous neighbours. Indeed, on sinuous cracks, the loading is not the same all along the crack path, leading to some

  11. Dissimilar Joining of Zircaloy-4 to Type 304L Stainless Steel by Friction Welding Process

    Science.gov (United States)

    Ravi Shankar, A.; Suresh Babu, S.; Ashfaq, Mohammed; Kamachi Mudali, U.; Prasad Rao, K.; Saibaba, N.; Raj, Baldev

    2009-12-01

    Zirconium- and titanium-based dissolver vessels containing highly radioactive and concentrated corrosive nitric acid solution needs to be joined to the rest of fuel reprocessing plant made of AISI type 304L stainless steel (SS), which demands high integrity and corrosion resistant dissimilar joints. Solid-state joining process of friction welding was proposed in the present work to join zircaloy-4 and type 304L SS since fusion welding processes produce brittle intermetallic precipitates at the interface which reduce the mechanical strength as well as the corrosion resistance of the joint. The present study attempts to optimize joining parameters, without and with thin Ta and Ni interlayers that can prevent brittle intermetallic formation. Tensile test, three-point bend test, and microhardness measurements were performed on the joints. Characterization techniques such as optical microscopy, scanning electron microscopy (SEM), and x-ray diffraction (XRD) were employed. A good friction weld joint of zircaloy-4 to 304L SS was achieved with the joint strength (~540 MPa) greater than that of the base of zircaloy-4, without using any interlayer. A bend ductility of 5° was only obtained without using any interlayer. However, XRD patterns indicated the presence of intermetallics in the friction-welded joints without interlayers. Corrosion test carried out on zircaloy-4 to 304L SS friction joint in boiling 11.5 M nitric acid exhibited corrosion rate of 225 μm/year after 240 h. SEM examination of the corroded joint indicated severe intergranular corrosion attack over stainless steel and preferential dissolution at the interface.

  12. Simulation of Friction Stir Processing in 304L Stainless Steel

    Directory of Open Access Journals (Sweden)

    MilesM.P.

    2016-01-01

    Full Text Available A major dilemma facing the nuclear industry is repair or replacement of stainless steel reactor components that have been exposed to neutron irradiation. When conventional fusion welding is used for weld repair, the high temperatures and thermal stresses inherent in the process enhance the growth of helium bubbles, causing intergranular cracking in the heat-affected zone (HAZ. Friction stir processing (FSP has potential as a weld repair technique for irradiated stainless steel, because it operates at much lower temperatures than fusion welding, and is therefore less likely to cause cracking in the HAZ. Numerical simulation of the FSP process in 304L stainless steel was performed using an Eulerian finite element approach. Model input required flow stresses for the large range of strain rates and temperatures inherent in the FSP process. Temperature predictions in three locations adjacent to the stir zone were accurate to within 4% of experimentally measure values. Prediction of recrystallized grain size at a location about 6mm behind the tool center was less accurate, because the empirical model employed for the prediction did not account for grain growth that occurred after deformation in the experiment was halted.

  13. Weld solidification cracking in 304 to 304L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Martinez, Raymond J [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  14. Resistance Spot Weldability of Dissimilar Materials: BH180-AISI304L Steels and BH180-IFT123 Steels

    Institute of Scientific and Technical Information of China (English)

    Fatih Hayat

    2011-01-01

    In this study, resistance spot weldability of 180 grade bake hardening steel (BH180), 7123 grade interstitial free steel (IF7123) and 304 grade austenitic stainless steel (AISI304L) with each other was investigated. In the joining process, electrode pressure and weld current were kept constant and six different weld time were chosen. Microstructure, microhardness, tensile-shear properties and fracture types of resistance spot welded joints were examined. In order to characterize the metallurgical structure of the welded joint, the microstructural profile was developed, and the relationship between mechanical properties and microstructure was determined. The change of weld time, nugget diameter, the HAZ (heat affected zone) width and the electrode immersion depth were also investigated. Welded joints were examined by SEM (scanning electron microscopy) images of fracture surface. As a result of the experiment, it was determined that with increasing weld time, tensile shear load bearing capacity (TLBC) increased with weld time up to 25 cycle and two types of tearing occurred. It was also determined that while the failure occurred from IF side at the BHIS0+IF7123 joint, it occurred from the BH180 side at the BHIS0+AISI304L joint.

  15. Effect of welding process, type of electrode and electrode core diameter on the tensile property of 304L austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Akinlabi OYETUNJI

    2014-11-01

    Full Text Available The effect of welding process, type of electrode and electrode core diameter on the tensile property of AISI 304L Austenitic Stainless Steel (ASS was studied. The tensile strength property of ASS welded samples was evaluated. Prepared samples of the ASS were welded under these three various variables. Tensile test was then carried out on the welded samples. It was found that the reduction in ultimate tensile strength (UTS of the butt joint samples increases with increase in core diameter of the electrode. Also, the best electrode for welding 304L ASS is 308L stainless steel-core electrode of 3.2 mm core diameter. It is recommended that the findings of this work can be applied in the chemical, food and oil industries where 304L ASS are predominantly used.

  16. Investigation of shot-peened austenitic stainless steel 304L by means of magnetic Barkhausen noise

    International Nuclear Information System (INIS)

    Research highlights: The results and the conclusions drawn in this paper are important for the scientific community and especially for scientist who are looking for method to characterize phase transformations in metallic materials. We show that Barkhausen noise measurements can be successfully used to monitor strain-induced martensite in austenitic stainless steels. - Abstract: Different shot peening conditions were applied to an austenitic stainless steel AISI 304L in order to transform austenite to martensite α' at different depths. Magnetic Barkhausen noise measurements performed on this steel reveal a correlation between the strength of the signal and the depth of the treatment. The combined effect of the volume fraction of martensite and the residual stress in martensite determined using X-ray diffraction analysis were found to be responsible for the evolution of the Barkhausen noise response. Using tensile plastic deformation, the residual stress in martensite was changed, giving rise to a strong increase of the Barkhausen noise activity. This variation was correlated to a modification of the sign and amplitude of the residual stress in the martensite phase. Directional measurements of the Barkhausen noise revealed the anisotropy of the residual stresses induced by the tensile plastic deformation. It is concluded that the Barkhausen noise activity recording could lead to the determination of the residual stresses in martensite induced by shot peening processes.

  17. Investigation of shot-peened austenitic stainless steel 304L by means of magnetic Barkhausen noise

    Energy Technology Data Exchange (ETDEWEB)

    Kleber, X., E-mail: xavier.kleber@insa-lyon.fr [Universite de Lyon, INSA-Lyon, MATEIS CNRS UMR5510, 7 Avenue Jean Capelle, F-69621 Villeurbanne (France); Barroso, S. Pirfo [Universite de Lyon, INSA-Lyon, MATEIS CNRS UMR5510, 7 Avenue Jean Capelle, F-69621 Villeurbanne (France)

    2010-08-20

    Research highlights: The results and the conclusions drawn in this paper are important for the scientific community and especially for scientist who are looking for method to characterize phase transformations in metallic materials. We show that Barkhausen noise measurements can be successfully used to monitor strain-induced martensite in austenitic stainless steels. - Abstract: Different shot peening conditions were applied to an austenitic stainless steel AISI 304L in order to transform austenite to martensite {alpha}' at different depths. Magnetic Barkhausen noise measurements performed on this steel reveal a correlation between the strength of the signal and the depth of the treatment. The combined effect of the volume fraction of martensite and the residual stress in martensite determined using X-ray diffraction analysis were found to be responsible for the evolution of the Barkhausen noise response. Using tensile plastic deformation, the residual stress in martensite was changed, giving rise to a strong increase of the Barkhausen noise activity. This variation was correlated to a modification of the sign and amplitude of the residual stress in the martensite phase. Directional measurements of the Barkhausen noise revealed the anisotropy of the residual stresses induced by the tensile plastic deformation. It is concluded that the Barkhausen noise activity recording could lead to the determination of the residual stresses in martensite induced by shot peening processes.

  18. Effect of welding process, type of electrode and electrode core diameter on the tensile property of 304L austenitic stainless steel

    OpenAIRE

    Akinlabi OYETUNJI; Nwafagu NWIGBOJI

    2014-01-01

    The effect of welding process, type of electrode and electrode core diameter on the tensile property of AISI 304L Austenitic Stainless Steel (ASS) was studied. The tensile strength property of ASS welded samples was evaluated. Prepared samples of the ASS were welded under these three various variables. Tensile test was then carried out on the welded samples. It was found that the reduction in ultimate tensile strength (UTS) of the butt joint samples increases with increase in core diameter of...

  19. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R. [University of Missouri-Kansas City; Bergen, R. [Precision Metal Products; Balch, D. K. [Sandia Natl Laboratory

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  20. Dynamic Strength of 304L stainless steel under impact

    Science.gov (United States)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  1. Dynamic compressive response of wrought and additive manufactured 304L stainless steels

    Directory of Open Access Journals (Sweden)

    Nishida Erik

    2015-01-01

    Full Text Available Additive manufacturing (AM technology has been developed to fabricate metal components that include complex prototype fabrication, small lot production, precision repair or feature addition, and tooling. However, the mechanical response of the AM materials is a concern to meet requirements for specific applications. Differences between AM materials as compared to wrought materials might be expected, due to possible differences in porosity (voids, grain size, and residual stress levels. When the AM materials are designed for impact applications, the dynamic mechanical properties in both compression and tension need to be fully characterized and understood for reliable designs. In this study, a 304L stainless steel was manufactured with AM technology. For comparison purposes, both the AM and wrought 304L stainless steels were dynamically characterized in compression Kolsky bar techniques. They dynamic compressive stress-strain curves were obtained and the strain rate effects were determined for both the AM and wrought 304L stainless steels. A comprehensive comparison of dynamic compressive response between the AM and wrought 304L stainless steels was performed. SAND2015-0993 C.

  2. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    Science.gov (United States)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-09-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  3. Passivity and passivity breakdown of 304L stainless steel in hot and concentrated nitric acid

    International Nuclear Information System (INIS)

    The objective of this study is to characterize the oxidation behavior of 304L stainless steel (SS) in representative conditions of spent nuclear fuel reprocessing, i.e. in hot and concentrated nitric acid. In these conditions the SS electrochemical potential is in the passive domain and its corrosion rate is low. However when the media becomes more aggressive, the potential may be shifted towards the trans-passive domain characterized with a high corrosion rate. Passivity and passivity breakdown in the trans-passive domain are of a major interest for the industry. So as to characterize these phenomenons, this work was undertaken with the following representative conditions: a 304L SS from an industrial sheet was studied, the media was hot and concentrated HNO3, long term tests were performed. First, the surface of an immersed 304L SS was characterized with several complementary techniques from the micro to the nanometer scale. Then oxidation kinetics was studied in the passive and in the trans-passive domain. The oxidation behavior was studied thanks to weight loss determination and surface analysis. Finally, oxidation evolution as a function of the potential was studied from the passive to the trans-passive domain. In particular, this allowed us to obtain the anodic curve of 304L SS in hot and concentrated and to define precisely the 304L SS limits of in such conditions. (author)

  4. Comparative study of the microbiological corrosion among an AISI 304L and an API X65; Estudio comparativo de la corrosion microbiologica entre un AISI 304L y un API X65

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico); Gonzalez F, E. [ITT, Toluca, Estado de Mexico (Mexico)

    2004-07-01

    Metallic samples of AISI 304L sensitized and API X65, were subjected to the action of an inoculated media with reductive sulphate microorganisms (SBR), carrying out electrochemical evaluations by means of the techniques of Polarization Resistance (RP), Tafel extrapolation (ET) and Electrochemical Noise (RE). The generated information was complemented with the analysis and diagnostic of the present damage in the surfaces exposed in both metals. The used electrochemical techniques allow to determine the corrosion velocities associated to each system, establishing that the uniform corrosion is not affected by the effect of the microorganisms; however, electrochemical noise, evidenced the formation of stings associated to the presence of bacteria. (Author)

  5. Development of Nanocrystalline 304L Stainless Steel by Large Strain Cold Working

    OpenAIRE

    Marina Odnobokova; Andrey Belyakov; Rustam Kaibyshev

    2015-01-01

    The microstructural changes leading to nanocrystalline structure development and the respective tensile properties were studied in a 304L stainless steel subjected to large strain cold rolling at ambient temperature. The cold rolling was accompanied by the development of deformation twinning and martensitic transformation. The latter readily occurred at deformation microshear bands, leading the martensite fraction to approach 0.75 at a total strain of 3. The deformation twinning followed by m...

  6. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    Science.gov (United States)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-07-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  7. Comparison of SCC Behavior of 304L Stainless Steels With and Without Boron Addition in Acidic Chloride Environment

    Science.gov (United States)

    Sivai Bharasi, N.; Pujar, M. G.; Nirmal, S.; Mallika, C.; Kamachi Mudali, U.; Angelo, P. C.

    2016-07-01

    The stress corrosion cracking (SCC) behavior of 304L B4 grade borated stainless steel (SS) as well as 304L SS was investigated by constant load and slow strain rate testing (SSRT) techniques. The microstructure, pitting, and SCC behavior of borated SS in the as-received, sensitized, and solution-annealed conditions were analyzed. Potentiodynamic anodic polarization and double loop electrochemical potentiokinetic reactivation (DLEPR) experiments were carried out to find out pitting corrosion resistance and degree of sensitization (DOS). The number of boride particles (composed of Cr, Fe, and B) were highest for the specimen solution annealed at 1423 K/2 h. Solution-annealing treatment at 1423 K/4 h was found to be beneficial in improving the corrosion resistance of borated 304L SS. Although the borated 304L SS exhibited a higher DOS, it showed improved pitting corrosion resistance compared to 304L SS. Constant load experiments revealed the time to failure to be the highest for the specimen solution annealed at 1423 K/4 h. SCC susceptibility index (Iscc) values obtained from SSRT tests were lower for solution-annealed borated 304L SS compared to the as-received and sensitized conditions. The improved SCC resistance of borated 304L SS was attributed not only to the solution-annealing treatment but also the higher stacking fault energy (SFE) value compared to 304L SS.

  8. Corrosion testing of type 304L stainless steel in tuff groundwater environments

    Energy Technology Data Exchange (ETDEWEB)

    Westerman, R.E.; Pitman, S.G.; Haberman, J.H.

    1987-11-01

    The stress-corrosion cracking (SCC) resistance of Type 304L stainless steel (SS) to elevated temperatures in tuff rock and tuff groundwater environments was determined under irradiated and nonirradiated conditions using U-bend specimens and slow-strain-rate tests. The steel was tested both in the solution-annealed condition and after sensitization heat treatments. The material was found to be susceptible to SCC in both the solution-annealed and solution-annealed-and-sensitized conditions when exposed to an irradiated crushed tuff rock environment containing air and water vapor at 90{sup 0}C. A similar exposure at 50{sup 0}C did not result in failure after a 25-month test duration. Specimens of sensitized 304 SS conditioned with a variety of sensitization heat treatments resisted failure during a test of 1-year duration in which a nonirradiated environment of tuff rock and groundwater held at 200{sup 0}C was allowed to boil to dryness on a cyclical basis. All specimens of sensitized 304 SS exposed to this environment failed. Slow-strain-rate studies were performed on 304L, 304, and 316L SS specimens. The 304L SS was tested in J-13 well water at 150{sup 0}C, and the 316L SS at 95{sup 0}C. Neither material showed evidence of SCC in these tests. Sensitized 304 SS did exhibit SCC in J-13 well water in tests conducted at 150{sup 0}C. 12 refs., 27 figs., 13 tabs.

  9. Corrosion testing of type 304L stainless steel in tuff groundwater environments

    International Nuclear Information System (INIS)

    The stress-corrosion cracking (SCC) resistance of Type 304L stainless steel (SS) to elevated temperatures in tuff rock and tuff groundwater environments was determined under irradiated and nonirradiated conditions using U-bend specimens and slow-strain-rate tests. The steel was tested both in the solution-annealed condition and after sensitization heat treatments. The material was found to be susceptible to SCC in both the solution-annealed and solution-annealed-and-sensitized conditions when exposed to an irradiated crushed tuff rock environment containing air and water vapor at 900C. A similar exposure at 500C did not result in failure after a 25-month test duration. Specimens of sensitized 304 SS conditioned with a variety of sensitization heat treatments resisted failure during a test of 1-year duration in which a nonirradiated environment of tuff rock and groundwater held at 2000C was allowed to boil to dryness on a cyclical basis. All specimens of sensitized 304 SS exposed to this environment failed. Slow-strain-rate studies were performed on 304L, 304, and 316L SS specimens. The 304L SS was tested in J-13 well water at 1500C, and the 316L SS at 950C. Neither material showed evidence of SCC in these tests. Sensitized 304 SS did exhibit SCC in J-13 well water in tests conducted at 1500C. 12 refs., 27 figs., 13 tabs

  10. Comparative Shock Response of Additively Manufactured Versus Conventionally Wrought 304L Stainless Steel*

    Science.gov (United States)

    Wise, J. L.; Adams, D. P.; Nishida, E. E.; Song, B.; Maguire, M. C.; Carroll, J.; Reedlunn, B.; Bishop, J. E.

    2015-06-01

    Gas-gun experiments have probed the compression and release behavior of impact-loaded 304L stainless steel specimens machined from additively manufactured (AM) blocks as well as baseline ingot-derived bar stock. The AM technology allows direct fabrication of metal parts. For the present study, a velocity interferometer (VISAR) measured the time-resolved motion of samples subjected to one-dimensional (i.e., uniaxial strain) shock compression to peak stresses ranging from 0.2 to 7.5 GPa. The acquired wave-profile data have been analyzed to determine the comparative Hugoniot Elastic Limit (HEL), Hugoniot equation of state, spall strength, and high-pressure yield strength of the AM and conventional materials. Observed differences in shock loading and unloading characteristics for the two 304L source variants have been correlated to complementary Kolsky bar results for compressive and tensile testing at lower strain rates. The effects of composition, porosity, microstructure (e.g., grain size and morphology), residual stress, and sample axis orientation relative to the additive manufacturing deposition trajectory have been assessed to explain differences between the AM and baseline 304L dynamic mechanical properties. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  11. Microstructure and corrosion behavior of multipass gas tungsten arc welded 304L stainless steel

    International Nuclear Information System (INIS)

    Highlights: • Multipass gas tungsten arc welding of 304L stainless steel was successfully done. • All welds were austenitic with the presence of a small amount of δ-ferrite. • The morphology of δ-ferrite showed the lathy and skeletal δ-ferrite in the welds. • Hardness and corrosion resistance were improved by multipass welding. • The best joint properties were obtained after three passes welding. - Abstract: The purpose of this study was to discuss the effect of single pass and multipass (double and triple pass) gas tungsten arc welding (GTAW) on microstructure, hardness and corrosion behavior of 304L stainless steel. In this investigation, 308 stainless steel filler metal was used. Microstructures and hardness of the weldments were investigated using optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD) and Vickers microhardness (HV0.5). A ferritescope was also used in the non-destructive evaluation to observe the ferrite content on the weldments. Corrosion behavior of weldments in 1 M H2SO4 solution at 25 ± 1 °C was investigated using potentiodynamic polarization and immersion tests. Results indicated that the microstructure of fusion zones exhibited dendritic structure contained lathy and skeletal δ-ferrite. The contents of δ-ferrite in the weld zone increased by increasing the number of passes. Therefore, as the number of passes increased, the hardness and corrosion resistance increased

  12. Repetitive Thermomechanical Processing towards Ultra Fine Grain Structure in 301, 304 and 304L Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    A. Momeni; S.M. Abbasi

    2011-01-01

    Thermomechanical processing as a combination of cold rolling and annealing was performed on austenitic stainless steels 301,304 and 304L. Two cold rolling steps each one up to a reduction of 75% were combined with an intermediate annealing at 800℃ for 20 min. The final annealing was performed at.the same temperature and time. Cold rolling contributed to martensite formation at the expense of metastable austenite in the studied materials. Austenite in 301 was found to be less stable than that in 304 and 304L. Hence, higher strength characteristics in the as-quenched 301 stainless steels were attributed to the higher volume fraction of martensite. Both α'-martensite and ε-martensite were found to form as induced by deformation. However, the intensity of ε-martensite increased as the stability of austenite decreased. Annealing after cold rolling led to the reversion of austenite with an ultra fine grained structure in the order of 0.5-1 μm from the strain induced martensite. The final grain size was found to be an inverse function of the amount of strain induced martensite. The thermomechanical processing considerably improved the strength characteristics while the simultaneous decrease of elongation was rather low.

  13. Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65

    International Nuclear Information System (INIS)

    In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

  14. Estudo comparativo entre os aços inoxidáveis dúplex e os inoxidáveis AISI 304L/316L

    Directory of Open Access Journals (Sweden)

    Marcelo Senatore

    2007-03-01

    Full Text Available Os aços inoxidáveis dúplex ferríticos-austeníticos fazem parte de uma classe de materiais com microestrutura bifásica, composta por uma matriz ferrítica e ilhas de austenita, com frações volumétricas aproximadamente iguais dessas fases. Essa classe de materiais é caracterizada por apresentar interessante combinação de elevadas propriedades mecânicas e de resistência à corrosão e, por isso, é considerada bastante versátil. Os aços inoxidáveis dúplex são, freqüentemente, utilizados nas indústrias química e petroquímica, de papel e celulose, siderúrgicas, alimentícias e de geração de energia. O presente trabalho estabelece um comparativo entre as propriedades físicas, mecânicas e de resistência à corrosão dos aços inoxidáveis duplex e os tradicionais aços inoxidáveis austeníticos AISI 304L e 316L, largamente utilizados na indústria brasileira. Resultados de ensaios laboratoriais e dados relevantes de experiências práticas desses materiais também são apresentados.Ferritic-austenitic duplex stainless steels are part of a class of material having a two-phase microestructure, comprised of a ferritic matrix and austenitic islands, with the volumetric fractions approximately the same in these phases. This class of material is characterized by the presentation of an interesting combination of high mechanical properties and corrosion resistance and is therefore considered quite versatile. The duplex stainless steels are often used in the chemical, petrochemical, pulp & paper and food industries, as well as in steel foundaries and energy power plants. This paper shows a comparison between the physical, mechanical and corrosion resistance properties of duplex stainless steels and the traditional austenitic stainless steels 304L and 316L, largely used in the Brazilian industry. Results of laboratory tests and relevant data on practical experiments on these materials are also presented.

  15. Chemical interaction between granular B4C and 304L-type stainless steel materials used in BWRs in Japan

    International Nuclear Information System (INIS)

    Chemical reactions between stainless steel and boron carbide were investigated using the materials applied for control rods in BWRs in Japan, specifically 304L-type stainless steel and granular boron carbide. The reaction region consisted of 2–4 layers, in which the significant composition variation of each element was detected, especially for B and C. Assuming that the reaction layer growth obeys the parabolic law, the effective rate constant between 304L-type stainless steel and granular boron carbide was evaluated to be approximately one order of magnitude smaller than the previously reported values for boron carbide pellets or powers. This difference might originate from the loose contact between the stainless steel and the granular boron carbide in the present study. Regarding liquefaction progress, the stainless steel components were selectively dissolved in the melt; consequently, the unreacted boron carbide tended to remain. (author)

  16. Research on General Corrosion Property of 304L and 304NG Stainless Steels in Simulated PWR Primary Water

    Institute of Scientific and Technical Information of China (English)

    PENG; De-quan; HU; Shi-lin; ZHANG; Ping-zhu; WANG; Hui

    2012-01-01

    <正>The general corrosion behaviors of 304L and 304NG grade stainless steels in simulated pressurized water reactor (PWR) primary loop were studied using still autoclave, respectively, the corrosion test lasted for 1 680 hours. The corrosion oxide films were analyzed macroscopically and microscopically. The results are shown in Figs. 1, 2.

  17. Effect of sensitization on the mechanical properties of type 304 L stainless steel

    International Nuclear Information System (INIS)

    The sensitization is a corrosion cause that it has studied broadly in the austenitic steels; however its relations don't knowed very well, into the sensitization and the steel's mechanical properties. Wherefore, the objectives of this work was to study the mechanical properties, in tension of austenitic steel with different levels of sensitization. The material utilized was a 304 L steel of standard composition AISI. The samples were sensitized at 450, 650 and 850 Centigrade degree, by short expositions, following by a temper in water. After this treatment, the tension test tubes were carried to rupture at low deformation velocity. The sensitization was evaluated by the method of Akashi EPR cyclic polarization. The sensitization distribution was analyzed by optical metallography in color and the fracture surface were studied by sweeping electronic microscopy. The distribution and length of the carbides were the factor that control the mechanic behavior of materials. At 450 Centigrade, the border of the grain its founded free of carbides, also for the longest times of exposition, but the particles are presented as fine precipitates in the grain interior, with this is increased the mechanical properties by the internal interactions of hardness or oldness types. At 650 Centigrade the frontiers show a dense distribution of fine carbides. These precipitates are interacting with the borders grain, increasing lightly the mechanical properties of steel. At 850 Centigrade, were formed discontinued carbides that not affect the mechanical behavior, but whether the fracture; the resistance is reduced and the ductility is increased although to impose the thermic effect of treatment. (Author)

  18. Mechanical properties of Austenitic Stainless Steel 304L and 316L at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Raghuram Karthik Desu

    2016-01-01

    Full Text Available Austenitic Stainless Steel grade 304L and 316L are very important alloys used in various high temperature applications, which make it important to study their mechanical properties at elevated temperatures. In this work, the mechanical properties such as ultimate tensile strength (UTS, yield strength (YS, % elongation, strain hardening exponent (n and strength coefficient (K are evaluated based on the experimental data obtained from the uniaxial isothermal tensile tests performed at an interval of 50 °C from 50 °C to 650 °C and at three different strain rates (0.0001, 0.001 and 0.01 s−1. Artificial Neural Networks (ANN are trained to predict these mechanical properties. The trained ANN model gives an excellent correlation coefficient and the error values are also significantly low, which represents a good accuracy of the model. The accuracy of the developed ANN model also conforms to the results of mean paired t-test, F-test and Levene's test.

  19. Development of Nanocrystalline 304L Stainless Steel by Large Strain Cold Working

    Directory of Open Access Journals (Sweden)

    Marina Odnobokova

    2015-04-01

    Full Text Available The microstructural changes leading to nanocrystalline structure development and the respective tensile properties were studied in a 304L stainless steel subjected to large strain cold rolling at ambient temperature. The cold rolling was accompanied by the development of deformation twinning and martensitic transformation. The latter readily occurred at deformation microshear bands, leading the martensite fraction to approach 0.75 at a total strain of 3. The deformation twinning followed by microshear banding and martensitic transformation promoted the development of nanocrystalline structure consisting of a uniform mixture of austenite and martensite grains with their transverse sizes of 120–150 nm. The developed nanocrystallites were characterized by high dislocation density in their interiors of about 3 × 1015 m−2 and 2 × 1015 m−2 in austenite and martensite, respectively. The development of nanocrystalline structures with high internal stresses led to significant strengthening. The yield strength increased from 220 MPa in the original hot forged state to 1600 MPa after cold rolling to a strain of 3.

  20. Multi-scale analysis of behavior and fatigue life of 304L stainless under cyclic loading with pre-hardening

    International Nuclear Information System (INIS)

    This study investigates the effects of loading history on the cyclic stress-strain curve and fatigue behavior of 304L stainless steel at room temperature. Tension-compression tests were performed on the same specimen under controlled strain, using several loading sequences of increasing or decreasing amplitude. The results showed that fatigue life is significantly reduced by the previous loading history. A previously developed method for determining the effect of prehardening was evaluated. Microstructural analyses were also performed; the microstructures after pre-loading and their evolution during the fatigue cycles were characterized by TEM. The results of these analyses improve our understanding of the macroscopic properties of 304L stainless steel and can help us identify the causes of failure and lifetime reduction. (author)

  1. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part I: Experimental results

    Science.gov (United States)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Pokor, C.; Dubuisson, P.; Renault, A.; Averty, X.; Massoud, J. P.

    2011-06-01

    Solution annealed 304L (SA 304L) and cold work 316 (CW 316) austenitic stainless steel irradiation creep behaviour have been studied thoroughly. Irradiations were carried out in fast breeder reactors BOR-60 (at 330 °C, up to 120 dpa) and EBR-II (at 375 °C, up to 10.5 dpa), and in the OSIRIS mixed spectrum reactor (at 330 °C, up to 9.8 dpa). After an incubation threshold, the irradiation creep of the austenitic stainless steels is linear in stress and in dose. Creep appears to be athermal in this temperature range. A significant difference in the behaviour is measured between the creep of SA 304L and CW 316. In order to study the anisotropy of loop population, which would be the signature of a possible stress induced preferential absorption (SIPA) mechanism for irradiation creep, special attention was given to the measurement of anisotropy of loop distribution between the four families. The anisotropy induced by an applied stress has been shown to be in the range of the statistical scatter in the situation where no stress is applied. TEM microstructural analyses performed on this sample show slight difference between the microstructure of specimens deformed under irradiation and the microstructure of specimens irradiated without stress under the same irradiation conditions.

  2. Effects of hydrogen water chemistry on corrosion fatigue behavior of cold-worked 304L stainless steel in simulated BWR coolant environments

    Energy Technology Data Exchange (ETDEWEB)

    Chiang, M.F., E-mail: mfchiang@iner.gov.tw [Institute of Nuclear Energy Research, Division of Nuclear Fuels and Materials, Lungtan, Taoyuan 325, Taiwan (China); Young, M.C.; Huang, J.Y. [Institute of Nuclear Energy Research, Division of Nuclear Fuels and Materials, Lungtan, Taoyuan 325, Taiwan (China)

    2011-04-15

    Corrosion fatigue behavior of stainless steel 304L (SS304L) in a simulated BWR coolant with hydrogen injection was investigated. Hydrogen water chemistry slightly mitigated the corrosion fatigue degradation of the as-received SS304L specimens, but, on the contrary, it slightly increased the corrosion fatigue crack growth rates (CFCGRs) of the cold-worked specimens. All the CFCGR-tested specimens showed similar fracture features, except for the amounts of deposited corrosion debris. The results indicated that decreasing the oxygen concentration of water environment is not an effective measure to suppress the fatigue crack growth rate of cold-worked SS304L. The CFCGRs of the SS304L were determined by an interaction between corrosion, oxide-induced crack closure and cold work in corrosive environments. At a specific level of reduction, cold work could enhance the corrosion fatigue resistance of SS304 both in the air-saturated and HWC coolant environments.

  3. Effects of hydrogen water chemistry on corrosion fatigue behavior of cold-worked 304L stainless steel in simulated BWR coolant environments

    Science.gov (United States)

    Chiang, M. F.; Young, M. C.; Huang, J. Y.

    2011-04-01

    Corrosion fatigue behavior of stainless steel 304L (SS304L) in a simulated BWR coolant with hydrogen injection was investigated. Hydrogen water chemistry slightly mitigated the corrosion fatigue degradation of the as-received SS304L specimens, but, on the contrary, it slightly increased the corrosion fatigue crack growth rates (CFCGRs) of the cold-worked specimens. All the CFCGR-tested specimens showed similar fracture features, except for the amounts of deposited corrosion debris. The results indicated that decreasing the oxygen concentration of water environment is not an effective measure to suppress the fatigue crack growth rate of cold-worked SS304L. The CFCGRs of the SS304L were determined by an interaction between corrosion, oxide-induced crack closure and cold work in corrosive environments. At a specific level of reduction, cold work could enhance the corrosion fatigue resistance of SS304 both in the air-saturated and HWC coolant environments.

  4. Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65; Estudio comparativo de la corrosion inducida por microorganismos sulfatorreductores, en un acero inoxidable 304L sensibilizado y un acero al carbono API X65

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Gonzalez F, E.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, Carretera Mexico-Toluca Km. 36.5, 52045 Estado de Mexico (Mexico)]. e-mail: ads@nuclear.inin.mx

    2004-07-01

    In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

  5. The effect of electrode vertex angle on automatic tungsten-inert-gas welds for stainless steel 304L plates

    International Nuclear Information System (INIS)

    The effect of electrode vertex angle on penetration depth and weld bead width, in automatic tungsten-inert-gas (TIG) dcsp bead-on-plate welding with different currents, has been studied for stainless steel 304L plates 1.5 mm and 8 mm thick. It has been found that for thin plates, wider and deeper welds are obtained when using sharper electrodes while, for thick plates, narrower and deeper welds are produced when blunt electrodes (vertex angle 180 deg) are used. An explanation of the results, based on a literature survey, is included

  6. State on AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    A. Fattah-alhosseini

    2011-01-01

    Full Text Available The passivity and protective nature of the passive films are essentially related to ionic and electronic transport processes, which are controlled by the optical and electronic properties of passive films. In this study, the electrochemical behavior of passive films anodically formed on AISI 304 stainless steel in sulfuric acid solution has been examined using electrochemical impedance spectroscopy. AISI 304 in sulphuric acid solution is characterized by high interfacial impedance, thereby illustrating its high corrosion resistance. Results showed that the interfacial impedance and the polarization resistance (pol initially increase with applied potential, within the low potential passive. However, at a sufficiently high potential passive (>0.4 V, the interfacial impedance and the polarization resistance decrease with increasing potential. An electrical equivalent circuit based on the impedance analysis, which describes the behavior of the passive film on stainless steel more satisfactorily than the proposed models, is presented.

  7. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO3-HF

    International Nuclear Information System (INIS)

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO3-HF for dissolution, the best alloy for service at 1300C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 1300C, Inconel 671 is best. At 950C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr4+ and Th4+; Al3+ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO3-HF used occasionally for flushing and in solutions of HNO3 and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures

  8. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    Science.gov (United States)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  9. On the dynamic strength of 304l stainless steel under impact

    Science.gov (United States)

    Werdiger, Meir; Glam, Benny; Bakshi, Lior; Moshe, Ella; Horovitz, Yossef; Pistinner, Shlomi Levi

    2012-03-01

    Uniaxial strain plane impact (300-1700 m/s), loading and reloading experiments carried out on SS304L are reported. The aim of these experiments was to measure the material strength properties under shock compression. Most of the experiments reported here show a viscous type elastic precursor. The experimental results are compared to numerical simulations performed using a 1D code. The input physics to the simulations are the Steinberg equation of state and Johnson-Cook strength model. This model has been previously calibrated under uniaxial stress conditions in the rangee ɛ =1-5×103 s-1. Our experiments extended the data into the regione ɛ =105 -106 s-1. In spite of this extrapolation, there is a general agreement between simulations and experiments. However, differences in some details still exist.

  10. High temperature oxidation behavior of AISI 304 and AISI 430 stainless steels

    Directory of Open Access Journals (Sweden)

    Carlos Eduardo Reis de Carvalho

    2006-12-01

    Full Text Available The oxidation behavior of AISI 304 and AISI 430 stainless steels was investigated from 1100 °C up to 1200 °C. Mössbauer spectroscopy and x ray diffraction were used to access the phase composition of the formed scales. The main crystalline phases found in the oxidized materials at temperatures above 1100 °C were hematite and magnetite for AISI 430 steel, and hematite and a spinel-like phase for AISI 304 steel. Hematite was found to be the dominant oxide at lower temperatures, whereas magnetite preferentially forms at higher temperatures. The activation energy for oxidation is smaller for AISI 430 steel in relation to AISI 304 steel in the range of studied temperatures, and therefore the AISI 430 steel is less resistant towards oxidation at high temperatures.

  11. Formation of abrasion-resistant coatings of the AlSiFe{sub x}Mny intermetallic compound type on the AISI 304L alloy

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Peralez, L. G.; Flores-Valdes, A.; Salinas-Rodriguez, A.; Ochoa-Palacios, R. M.; Toscano-giles, J. A.; Torres-Torres, J.

    2016-05-01

    The α-Al{sub 9}FeMnSi and α-Al{sub 9}FeMn{sub 2}Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al{sub 9}FeMnSi and β-Al{sub 9}FeMn{sub 2}Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  12. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    International Nuclear Information System (INIS)

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950's are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (En > 0.1 MeV) and displacements per atom (dpa)3. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR)

  13. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    Energy Technology Data Exchange (ETDEWEB)

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950's are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  14. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    Energy Technology Data Exchange (ETDEWEB)

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950`s are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  15. Evaluation of stress corrosion cracking of irradiated 304L stainless steel in PWR environment using heavy ion irradiation

    Science.gov (United States)

    Gupta, J.; Hure, J.; Tanguy, B.; Laffont, L.; Lafont, M.-C.; Andrieu, E.

    2016-08-01

    IASCC has been a major concern regarding the structural and functional integrity of core internals of PWR's, especially baffle-to-former bolts. Despite numerous studies over the past few decades, additional evaluation of the parameters influencing IASCC is still needed for an accurate understanding and modeling of this phenomenon. In this study, Fe irradiation at 450 °C was used to study the cracking susceptibility of 304 L austenitic stainless steel. After 10 MeV Fe irradiation to 5 dpa, irradiation-induced damage in the microstructure was characterized and quantified along with nano-hardness measurements. After 4% plastic strain in a PWR environment, quantitative information on the degree of strain localization, as determined by slip-line spacing, was obtained using SEM. Fe-irradiated material strained to 4% in a PWR environment exhibited crack initiation sites that were similar to those that occur in neutron- and proton-irradiated materials, which suggests that Fe irradiation may be a representative means for studying IASCC susceptibility. Fe-irradiated material subjected to 4% plastic strain in an inert argon environment did not exhibit any cracking, which suggests that localized deformation is not in itself sufficient for initiating cracking for the irradiation conditions used in this study.

  16. Effect of low temperature on hydrogen-assisted crack propagation in 304L/308L austenitic stainless steel fusion welds

    International Nuclear Information System (INIS)

    Highlights: •Measured crack growth resistance of welds at 223 K with 140 wppm H (gas charged). •H reduced fracture initiation toughness by >59% and altered fracture mode. •223 K altered fracture mode but had no effect on JIC of precharged welds. •At 293 K, microcracks initiate at δ-ferrite, and ferrite governed crack path. •At 223 K, microvoids form at γ deformation band intersections near phase boundaries. -- Abstract: Effects of low temperature on hydrogen-assisted cracking in 304L/308L austenitic stainless steel welds were investigated using elastic–plastic fracture mechanics methods. Thermally precharged hydrogen (140 wppm) decreased fracture toughness and altered fracture mechanisms at 293 and 223 K relative to hydrogen-free welds. At 293 K, hydrogen increased planar deformation in austenite, and microcracking of δ-ferrite governed crack paths. At 223 K, low temperature enabled hydrogen to exacerbate localized deformation, and microvoid formation, at austenite deformation band intersections near phase boundaries, dominated damage initiation; microcracking of ferrite did not contribute to crack growth

  17. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    Science.gov (United States)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  18. Microelectrochemical investigation of the effect of cathodic polarisation on the corrosion resistance of 304L stainless steel in a 1 M NaCl solution

    OpenAIRE

    Arjmand Gholenji, Farzin; Adriaens, Annemie

    2012-01-01

    304L stainless steel was cathodically polarised in a 1 M sodium chloride solution using a microcapillary electrochemical droplet cell. During the cathodic polarisation the produced hydrogen atoms penetrate into the sample and accumulate at sites of the steel surface. We observed that the pitting potential (E-pit), the anodic current density (I-corr) and the corrosion potential (E-corr) of the polarised steel are strongly influenced by the applied cathodic potential and therefore by the amount...

  19. Acoustic wave propagation in austenitic stainless steel AISI 304L: Application examples

    Energy Technology Data Exchange (ETDEWEB)

    Dahmene, F., E-mail: fethidahmen@yahoo.fr [Laboratoire Roberval Unite Mixte 6066 CNRS, UTC, BP20592, 60205 Compiegne (France)] [Ecole des Mines de Douai, Departement Technologies des Polymeres et Composites and Ingenierie Mecanique, 941 rue Charles Bourseul, BP. 10838, 59508 Douai Cedex (France); Laksimi, A. [Laboratoire Roberval Unite Mixte 6066 CNRS, UTC, BP20592, 60205 Compiegne (France); Hariri, S. [Ecole des Mines de Douai, Departement Technologies des Polymeres et Composites and Ingenierie Mecanique, 941 rue Charles Bourseul, BP. 10838, 59508 Douai Cedex (France); Herve, C.; Jaubert, L.; Cherfaoui, M. [Pole EPI, Equipements sous Pression et Ingenierie d' Instrumentation, CETIM, 52, Avenue Felix-Lauat, BP80067, 60304 Senlis (France); Mouftiez, A. [Ecole des Mines de Douai, Departement Technologies des Polymeres et Composites and Ingenierie Mecanique, 941 rue Charles Bourseul, BP. 10838, 59508 Douai Cedex (France)

    2012-04-15

    Prior to the detection and monitoring by acoustic emission of defects in steel, this paper deals with the use of waveguide that avoids direct contact between the sensor and monitoring structure when working at high temperature. The study of the waveguide effect on elastic wave transmission shows that waveguide deforms the waveform but it does not affect its frequency. Waveguide length does not affect signal magnitude. An experimental example of compact tensile specimen monitoring by acoustic emission is given. The monitoring of the damage at low and high temperature '450 Degree-Sign C' by acoustic emission enables us to identify crack propagation stages and their acoustic signature. - Highlights: Black-Right-Pointing-Pointer This paper deals with the use of waveguide that avoids direct contact between the sensor and monitoring structure when working at high temperature. Black-Right-Pointing-Pointer The objective is the development of nondestructive testing by acoustic emission (AE) of pressure equipment (PE) operating at high temperature. Black-Right-Pointing-Pointer The use of AE in this work has underlined high temperature mechanical behavior in terms of damage and crack propagation.

  20. Formation of abrasion-resistant coatings of the AlSiFexMny intermetallic compound type on the AISI 304L alloy

    Directory of Open Access Journals (Sweden)

    Martínez-Perales, Laura G.

    2016-03-01

    Full Text Available The α-Al9FeMnSi and β-Al9FeMn2Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 °C, pressure (5, 10 y 20 MPa and holding time (3600, 5400 y 7200 seconds. Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 °C, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of α-Al9FeMnSi and β-Al9FeMn2Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface.Los intermetálicos α-Al9FeMnSi y β-Al9FeMn2Si formados por sinterización reactiva de polvos Al, Si, Mn, Fe, Cr, Ni se han utilizado en aceros AISI 304L para mejorar la microdureza. Las variables de procesamiento de sinterización reactiva fueron temperatura (600, 650, 700, 750, y 800 °C, presión (5, 10 y 20 MPa y el tiempo de retención (3600, 5400 7200 segundos. Los resultados experimentales muestran que la temperatura es la variable más importante que afecta a la formación del sustrato/recubrimiento, mientras que la presión no parece tener un efecto significativo una influencia significativa. Los resultados muestran las condiciones óptimas de la sinterización reactiva que favorecen la formación del sustrato/recubrimiento a 800 °C, 20 MPa y 7200 segundos. En estas condiciones, la zona de reacción entre el sustrato y el recubrimiento es más compacta y bien

  1. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    International Nuclear Information System (INIS)

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N2 and 30% H2 gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples

  2. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    Energy Technology Data Exchange (ETDEWEB)

    Malik, Hitendra K., E-mail: hkmalik@physics.iitd.ac.in [Department of Physics, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Singh, Omveer [Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Dahiya, Raj P. [Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Deenbandhu Chhotu Ram University of Science and Technology, Murthal–131039 (India)

    2015-08-28

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N{sub 2} and 30% H{sub 2} gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  3. The role of atomic hydrogen and hydrogen-induced martensites in hydrogen embrittlement of type 304L stainless steel

    Institute of Scientific and Technical Information of China (English)

    潘川; 褚武扬; 李正邦; 梁东图; 宿彦京; 乔利杰

    2002-01-01

    The role of atomic hydrogen and hydrogen-induced martensites in hydrogen embrittlement in slow strain rate tensile tests and hydrogen-induced delayed cracking (HIC) in sustained load tests for type 304 L stainless steel was quantitatively studied.The results indicated that hydrogen-induced martensites formed when hydrogen concentration C0 exceeded 30 ppm,and increased with an increase in C0,i.e.M(vol%)=62-82.5exp(-C0/102).The relative plasticity loss caused by the martensites increased linearly with increasing amount of the martensites,i.e.Iδ(M),%=0.45M(vol %)=27.9-37.1 exp(-C0/102).The plasticity loss caused by atomic hydrogen Iδ(H) increased with an increase in C0 and reached a saturation value Iδ(H)max=40% when C0>100 ppm.Iδ(H) decreased with an increase in strain rate ,i.e.Iδ(H),%=-21.9-9.9,and was zero when ≥c=0.032/s.HIC under sustained load was due to atomic hydrogen,and the threshold stress intensity for HIC decreased linearly with lnC0,i.e.KIH(Mpam1/2)=91.7-10.1 lnC0(ppm).The fracture surface of HIC was dimple if KI was high or/and C0 was low,otherwise it was quasi-cleavage.The boundary line between ductile and brittle fracture surface was KI-54+25exp(-C0/153)=0.``

  4. Environmental effect on cracking of an 304L austenitic stainless steels in PWR primary environment under cyclic loading

    International Nuclear Information System (INIS)

    The present study was undertaken in order to get further insights on cracking mechanisms in a 304L stainless steel. More precisely, a first objective of this study was to evaluate the effect of various cold working conditions on the cyclic stress-strain behavior and the fatigue life in air and in PWR primary environment. In air a prior hardening was found to reduce the fatigue life in the LCF regime but not in primary environment. In both environments, the fatigue limit of the hardened materials was increased after cold working.The second objective addresses the effect of the air and the PWR primary environments on the cracking mechanisms (initiation and propagation) in the annealed material in the LCF regime. More precisely, the kinetics of crack initiation and micro crack propagation were evaluated with a multi scale microscopic approach in air and in primary environment. In PWR primary environment, during the first cycles, preferential oxidation occurs along emerging dissociated dislocation and each cycle generates a new C-rich/Fe-rich oxide layer. Then, during cycling, the microstructure evolves from stacking fault into micro twinning and preferential oxidation occurs by continuous shearing and dissolution of the passive film. Beyond a certain crack depth (≤3 μm), the crack starts to propagate with a direction close to a 90 degrees angle from the surface. The crack continues its propagation by successive generation of shear bands and fatigue striations at each cycle up to failure. The role of corrosion hydrogen on these processes is finally discussed. (author)

  5. Solidification Behavior and Weldability of Dissimilar Welds Between a Cr-Free, Ni-Cu Welding Consumable and Type 304L Austenitic Stainless Steel

    Science.gov (United States)

    Sowards, Jeffrey W.; Liang, Dong; Alexandrov, Boian T.; Frankel, Gerald S.; Lippold, John C.

    2012-04-01

    The solidification behavior of a Cr-free welding consumable based on the Ni-Cu system was evaluated in conjunction with Type 304L stainless steel. The weld metal microstructure evolution was evaluated with optical and secondary electron microscopy, energy dispersive spectroscopy, X-ray diffraction, button melting, and thermodynamic (CALPHAD-based) modeling. Solidification partitioning patterns showed that higher dilutions of the filler metal by Type 304L increased segregation of Ti, Cu, and Si to interdendritic regions. Button melting experiments showed a widening of the solidification temperature range with increasing dilution because of the expansion of the austenite solidification range and formation of Ti(C,N) via a eutectic reaction. The model predictions showed good correlation with button melting experiments and were used to evaluate the nature of the Ti(C,N) precipitation reaction. Solidification cracking susceptibility of the weld metal was shown to increase with dilution of 304L stainless steel based on testing conducted with the cast pin tear test. The increase in cracking susceptibility is associated with expansion of the solidification temperature range and the presence of eutectic liquid at the end of solidification that wets solidification grain boundaries.

  6. Comparative study of high temperature oxidation behaviour in AISI 304 and AISI 439 stainless steels

    Directory of Open Access Journals (Sweden)

    Antônio Claret Soares Sabioni

    2003-06-01

    Full Text Available This work deals with a comparison of high temperature oxidation behaviour in AISI 304 austenitic and AISI 439 ferritic stainless steels. The oxidation experiments were performed between 850 and 950 °C, in oxygen and Ar (100 vpm H2. In most cases, it was formed a Cr2O3 protective scale, whose growth kinetics follows a parabolic law. The exception was for the the AISI 304 steel, at 950 °C, in oxygen atmosphere, which forms an iron oxide external layer. The oxidation resistance of the AISI 439 does not depend on the atmosphere. The AISI 304 has the same oxidation resistance in both atmospheres, at 850 °C, but at higher temperatures, its oxidation rate strongly increases in oxygen atmosphere. Concerning the performance of these steels under oxidation, our results show that the AISI 439 steel has higher oxidation resistance in oxidizing atmosphere, above 850 °C, while, in low pO2 atmosphere, the AISI 304 steel has higher oxidation resistance than the AISI 439, in all the temperature range investigated.

  7. Thermal fatigue of austenitic and duplex stainless steels

    OpenAIRE

    Virkkunen, Iikka

    2001-01-01

    Thermal fatigue behavior of AISI 304L, AISI 316, AISI 321, and AISI 347 austenitic stainless steels as well as 3RE60 and ACX-100 duplex stainless steels was studied. Test samples were subjected to cyclic thermal transients in the temperature range 20 - 600°C. The resulting thermal strains were analyzed with measurements and numerical calculations. The evolution of thermal fatigue damage was monitored with periodic residual stress measurements and replica-assisted microscopy. The elastic strai...

  8. Low cycle fatigue: high cycle fatigue damage accumulation in a 304L austenitic stainless steel; Endommagement et cumul de dommage en fatigue dans le domaine de l'endurance limitee d'un acier inoxydable austenitique 304L

    Energy Technology Data Exchange (ETDEWEB)

    Lehericy, Y

    2007-05-15

    The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)

  9. L2 Milestone 5433: Characterization of Dynamic Behavior of AM and Conventionally Processed Stainless Steel (316L and 304L)

    Energy Technology Data Exchange (ETDEWEB)

    Gray, George Thompson [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Livescu, Veronica [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Rigg, P. A. [Washington State Univ., Pullman, WA (United States). Inst. for Shock Physics; Trujillo, Carl Patrick [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Cady, Carl McElhinney [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Chen, Shuh-Rong [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Carpenter, John S. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lienert, Thomas J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Fensin, Saryu Jindal [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Knapp, Cameron M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Beal, Roberta Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Morrow, Benjamin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dippo, Olivia F. [Univ. of California, San Diego, CA (United States); Jones, David Robert [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Daniel Tito [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Valdez, James Anthony [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-09-26

    For additive manufacturing (AM) of metallic materials, the certification and qualification paradigm needs to evolve as there currently exists no broadly accepted “ASTM- or DIN-type” additive manufacturing certified process or AM-material produced specifications. Accordingly, design, manufacture, and thereafter implementation and insertion of AM materials to meet engineering applications requires detailed quantification of the constitutive (strength and damage) properties of these evolving materials, across the spectrum of metallic AM methods, in comparison/contrast to conventionally-manufactured metals and alloys. This report summarizes the 316L SS research results and presents initial results of the follow-on study of 304L SS. For the AM-316L SS investigation, cylindrical samples of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS was characterized in both the “as-built” Additively Manufactured state and following a heat-treatment designed to obtain full recrystallization to facilitate comparison with annealed wrought 316L SS. The dynamic shock-loading-induced damage evolution and failure response of all three 316L SS materials was quantified using flyer-plate impact driven spallation experiments at peak stresses of 4.5 and 6.35 GPa. The results of these studies are reported in detail in the first section of the report. Publication of the 316L SS results in an archival journal is planned. Following on from the 316L SS completed work, initial results on a study of AM 304L SS are in progress and presented herein. Preliminary results on the structure/dynamic spallation property behavior of AM-304L SS fabricated using both the directed-energy LENS and an EOS powder-bed AM techniques in comparison to wrought 304L SS is detailed in this Level 2 Milestone report.

  10. Experimental investigation of Tie6Ale4V titanium alloy and 304L stainless steel friction welded with copper interlayer

    Institute of Scientific and Technical Information of China (English)

    R. KUMAR; M. BALASUBRAMANIAN

    2015-01-01

    The basic principle of friction welding is intermetallic bonding at the stage of super plasticity attained with self-generating heat due to friction and finishing at upset pressure. Now the dissimilar metal joints are especially popular in defense, aerospace, automobile, bio-medical, refinery and nuclear engineerings. In friction welding, some special alloys with dual phase are not joined successfully due to poor bonding strength. The alloy surfaces after bonding also have metallurgical changes in the line of interfacing. The reported research work in this area is scanty. Although the sound weld zone of direct bonding between Tie6Ale4V and SS304L was obtained though many trials, the joint was not successful. In this paper, the friction welding characteristics between Tie6Ale4V and SS304L into which pure oxygen free copper (OFC) was introduced as interlayer were investigated. BoxeBehnken design was used to minimize the number of experiments to be performed. The weld joint was analyzed for its mechanical strength. The highest tensile strength between Tie6Ale4V and SS304L between which pure copper was used as insert metal was acquired. Micro-structural analysis and elemental analysis were carried out by EDS, and the formation of intermetallic compound at the interface was identified by XRD analysis.

  11. Experimental investigation of Ti–6Al–4V titanium alloy and 304L stainless steel friction welded with copper interlayer

    Directory of Open Access Journals (Sweden)

    R. Kumar

    2015-03-01

    Full Text Available The basic principle of friction welding is intermetallic bonding at the stage of super plasticity attained with self-generating heat due to friction and finishing at upset pressure. Now the dissimilar metal joints are especially popular in defense, aerospace, automobile, bio-medical, refinery and nuclear engineerings. In friction welding, some special alloys with dual phase are not joined successfully due to poor bonding strength. The alloy surfaces after bonding also have metallurgical changes in the line of interfacing. The reported research work in this area is scanty. Although the sound weld zone of direct bonding between Ti–6Al–4V and SS304L was obtained though many trials, the joint was not successful. In this paper, the friction welding characteristics between Ti–6Al–4V and SS304L into which pure oxygen free copper (OFC was introduced as interlayer were investigated. Box–Behnken design was used to minimize the number of experiments to be performed. The weld joint was analyzed for its mechanical strength. The highest tensile strength between Ti–6Al–4V and SS304L between which pure copper was used as insert metal was acquired. Micro-structural analysis and elemental analysis were carried out by EDS, and the formation of intermetallic compound at the interface was identified by XRD analysis.

  12. Oligo-cyclic damage and behaviour of a 304 L austenitic stainless steel according to environment (vacuum, air, PWR primary water) at 300 C

    International Nuclear Information System (INIS)

    Nowadays, for nuclear power plants licensing or operating life extensions, various safety authorities require the consideration of the primary water environment effect on the fatigue life of Pressurized Water Reactor (PWR) components. Thus, this work focused on the study of low cycle fatigue damage kinetics and mechanisms, of a type 304L austenitic stainless steel. Several parameters effects such as temperature, strain rate or strain amplitude were investigated in air as in PWR water. Thanks to targeted in-vacuum tests, the intrinsic influence of these parameters and environments on the fatigue behaviour of the material was studied. It appears that compared with vacuum, air is already an active environment which is responsible for a strong decrease in fatigue lifetime of this steel, especially at 300 C and low strain amplitude. The PWR water coolant environment is more active than air and leads to increased damage kinetics, without any modifications of the initiation sites or propagation modes. Moreover, the decreased fatigue life in PWR water is essentially attributed to an enhancement of both initiation and micropropagation of 'short cracks'. Finally, the deleterious influence of low strain rates on the 304L austenitic stainless steel fatigue lifetime was observed in PWR water environment, in air and also in vacuum without any environmental effects. This intrinsic strain rate effect is attributed to the occurrence of the Dynamic Strain Aging phenomenon which is responsible for a change in deformation modes and for an enhancement of cracks initiation. (author)

  13. Materials Reliability Program: Environmental Fatigue Testing of Type 304L Stainless Steel U-Bends in Simulated PWR Primary Water (MRP-137)

    Energy Technology Data Exchange (ETDEWEB)

    R.Kilian

    2004-12-01

    Laboratory data generated in the past decade indicate a significant reduction in component fatigue life when reactor water environmental effects are experimentally simulated. However, these laboratory data have not been supported by nuclear power plant component operating experience. In recent comprehensive review of laboratory, component and structural test data performed through the EPRI Materials Reliability Program, flow rate was identified as a critical variable that was generally not considered in laboratory studies but applicable in plant operating environments. Available data for carbon/low-alloy steel piping components suggest that high flow is beneficial regarding the effects of a reactor water environment. Similar information is lacking for stainless steel piping materials. This report documents progress made to date in an extensive testing program underway to evaluate the effects of flow rate on the corrosion fatigue of 304L stainless steel under simulated PWR primary water environmental conditions.

  14. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    Science.gov (United States)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-05

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  15. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    Science.gov (United States)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  16. Estudo de corrosao sob tensao em tubos de aço inoxidável AISI 304 L, aspergidos termicamente com alumínio por arco elétrico

    OpenAIRE

    Brasil, Fabiano

    2013-01-01

    Resumo: Um problema que esta sempre presente em tubulações expostas a meios que contém cloretos é a corrosão sob tensão (CST), fato este mais crítico quando as tubulações trabalham com temperatura elevada. Para avaliar a resistência a CST foram preparados dois protótipos, células de corrosão "CUI-Test.(corrosão sob isolamento) e CEL-Pot.(célula potenciodinâmica)", onde foram montados corpos de prova em forma de anéis, de tubos de aço inoxidável AISI 304L, contendo tensões residuais e tensões ...

  17. 24 h-corrosion tests combined with electrochemical potential measurements of CrNi-steel DIN W.Nr. 1.4306 (AISI Type 304 L) in 7 molar nitric acid containing oxidizing metal ions at 90deg C

    International Nuclear Information System (INIS)

    Corrosion experiments - combined with measurements of the free corrosion potential of the steels under test and the redox potential of the corrosive nitric acid media - have been performed. Three different versions of the austenitic CrNi steel DIN W.Nr. 1.4306 (AISI Type 304 L) in the solution annealed condition were tested at 90deg C during 24 h in nitric acid and nitric acid solutions containing single or combined additions of Fe(III)-, Cr(VI)- and Ce(IV)-ions. The relationship between the rate of metal loss and the free corrosion potential of the corroding steels was confirmed to be an exponential one. Furthermore, it was shown that these short-term tests could reveal within a narrow band of free corrosion potentials (1150-1250 mV) an extent of surface corrosion which is specific for small compositional or microstructural differences of these steels. (orig.)

  18. Corrosion of AISI 316 and AISI 304 stainless steel with iodine vapor

    International Nuclear Information System (INIS)

    The weight loss of stainless steel in corrosion with iodine vapor was studied at 500 to 10000C and an iodine vapor pressure range of 0.05 to 0.5 mm Hg, using a thermobalance. In the initial stage of corrosion, the weight loss rate is largely influenced by solution treatment or surface treatment; the induction period, observed for solution-treated samples, is shortened or eliminated by fission-fragment irradiation, ion-bombardment or mechanical polishing, and in some cases corrosion is even accelerated by the surface treatments. A constant weight loss region follows the initial stage of corrosion. In this region, the weight loss rate is not dependent on treatment to the samples, and has a linear relationship with the vapor pressure of iodine. The rate is the largest at about 800 and 7500C for AISI 316 s. s. and AISI 304 s. s. The rates in general are larger for AISI 304 s. s. than for AISI 316 s. s. below 7000C but almost the same above 8000C. Corrosion product layer is observed on the surface of the sample below 7000C. Based on these findings, the corrosion process is discussed. The deposition of corrosion product in a temperature gradient tube is also described

  19. Breakdown and Evolution of the Protective Oxide Scales of AISI 304 and AISI 316 Stainless Steels under High-Temperature Oxidation

    Directory of Open Access Journals (Sweden)

    K. A. Habib

    2011-01-01

    Full Text Available The failure of the protective oxide scales of AISI 304 and AISI 316 stainless steels has been studied and compared at 1,000°C in synthetic air. First, the isothermal thermogravimetric curves of both stainless steels were plotted to determine the time needed to reach the breakdown point. The different resistance of each stainless steel was interpreted on the basis of the nature of the crystalline phases formed, the morphology, and the surface structure as well as the cross-section structure of the oxidation products. The weight gain of AISI 304 stainless steel was about 8 times greater than that of AISI 316 stainless steel, and AISI 316 stainless steel reached the breakdown point about 40 times more slowly than AISI 304 stainless steel. In both stainless steels, reaching the breakdown point meant the loss of the protective oxide scale of Cr2O3, but whereas in AISI 304 stainless steel the Cr2O3 scale totally disappeared and exclusively Fe2O3 was formed, in AISI 316 stainless steel some Cr2O3 persisted and Fe3O4 was mainly formed, which means that AISI 316 stainless steel is more resistant to oxidation after the breakdown.

  20. Glow Discharge Plasma Nitriding of AISI 304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    A.QAYYUM; M.A.NAVEED; S.ZEB; G.MURTAZA; M.ZAKAULLAH

    2007-01-01

    Glow discharge plasma nitriding of AISI 304 austenitic stainless steel has been carried out for different processing time under optimum discharge conditions established by spectroscopic analysis.The treated samples were analysed by X-ray diffraction(XRD)to explore the changes induced in the crystallographic structure.The XRD pattern confirmed the formation of an expanded austenite phase(γN)owing to incorporation of nitrogen as an interstitial solid solution in the iron lattice.A Vickers microhardness tester was used to evaluate the surface hardness as a function of indentation depth(μm).The results showed clear evidence of surface changes with substantial increase in surface hardness.

  1. COLD ROLLING ORTHODONTIC WIRES OF AUSTENITIC STAINLESS STEEL AISI 304

    Directory of Open Access Journals (Sweden)

    Rodrigo Santos Messner

    2013-03-01

    Full Text Available Austenitic stainless steels wires are widely used in the final stages of orthodontic treatment. The objective of this paper is to study the process of conformation of rectangular wires from round wires commercial austenitic stainless steel AISI 304 by the process of cold rolling. The wire quality is evaluated by means of dimensional analysis, microhardness measurements, tensile strength and fractographic analysis of the wires subjected to tensile tests. Also a study on the application of finite element method to simulate the process, comparing the force and rolling stress obtained in the rolling is done. The simulation results are consistent with those obtained in the actual process and the rolled wires show ductile fracture, tensile strength and dimensional variations appropriate to orthodontic standards. The fracture morphology shows the model cup-cone type besides the high deformation and hardness inherent in the cold rolling process.

  2. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    OpenAIRE

    João Paulo Sampaio Eufrásio Machado; Cleiton Carvalho Silva; Ana Vládia Cabral Sobral-Santiago; Hosiberto Batista de Sant'Ana; Jesualdo Pereira Farias

    2006-01-01

    This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration). In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (...

  3. Fiber laser welding of AISI 304 stainless steel plates

    International Nuclear Information System (INIS)

    Compared with conventional lasers, fiber laser welding is characterized by high melting efficiency, deferent keyhole modes and power density characteristics, which could affect the heat and melt flow of the molten pool during welding. The objective of the present work was to study the fiber laser weldability of 5 mm thick AISI 304 austenitic stainless steel plates; therefore, bead-on-plate welding was exploited on AISI 304 stainless steel plates with different laser powers, welding speeds, defocused distances with different types of shielding gas and their effects on the weld zone geometry and properties and final solidification microstructure at room temperature. Laser power, welding speed and defocused distance have a great effect on the bead appearance and weld zone shape while almost no significant effect on both the type of microstructure and mechanical properties of welds. The microstructure of all laser welds was always austenitic including about 3-5 % ferrite. However, the lower the laser power and/or the higher the welding speed, the finer solidification structure, primary ferrite or mixed-mode solidification resulted in crack-free welds. (author)

  4. Biomaterial Studies on AISI 316L Stainless Steel after Magnetoelectropolishing

    Directory of Open Access Journals (Sweden)

    Massimiliano Filippi

    2009-03-01

    Full Text Available The polarisation characteristics of the electropolishing process in a magnetic field (MEP – magnetoelectropolishing, in comparison with those obtained under standard/conventional process (EP conditions, have been obtained. The occurrence of an EP plateau has been observed in view of the optimization of MEP process. Up-to-date stainless steel surface studies always indicated some amount of free-metal atoms apart from the detected oxides and hydroxides. Such a morphology of the surface film usually affects the thermodynamic stability and corrosion resistance of surface oxide layer and is one of the most important features of stainless steels. With this new MEP process we can improve metal surface properties by making the stainless steel more resistant to halides encountered in a variety of environments. Furthermore, in this paper the stainless steel surface film study results have been presented. The results of the corrosion research carried out by the authors on the behaviour of the most commonly used material - medical grade AISI 316L stainless steel both in Ringer’s body fluid and in aqueous 3% NaCl solution have been investigated and presented earlier elsewhere, though some of these results, concerning the EIS Nyquist plots and polarization curves are also revealed herein. In this paper an attempt to explain this peculiar performance of 316L stainless steel has been undertaken. The SEM studies, Auger electron spectroscopy (AES and X-ray photoelectron spectroscopy (XPS were performed on 316L samples after three treatments: MP – abrasive polishing (800 grit size, EP – conventional electrolytic polishing, and MEP – magnetoelectropolishing. It has been found that the proposed magnetoelectropolishing (MEP process considerably modifies the morphology and the composition of the surface film, thus leading to improved corrosion resistance of the studied 316L SS.

  5. CO2 laser welding of AISI 321stainless steel

    International Nuclear Information System (INIS)

    CO2 laser welding of AISI 321austenitic stainless steel has been carried out. Bead on plate welds on 2 mm thick steel were performed with 450W CO2 laser at speeds ranging from 200 to 900 mm/min. It was observed that weld depth and width was decreased with increasing the speed at constant laser power. Butt welds on different sheet thickness of 1, 2 and 2.5 mm were performed with laser power of 450 W and at speed 750, 275 and 175 mm/min, respectively. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy and SEM. The austenite/delta ferrite microstructure was reported in the welded zone. The microhardness and tensile strength of the welded joints were measured and found almost similar to base metal due to austenitic nature of steel

  6. Corrosion of AISI 304 stainless steel in polluted seawater

    International Nuclear Information System (INIS)

    The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author)

  7. The Study of Plasma Nitriding of AISI304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Liang; JI Shi-jun; GAO Yu-zhou; SUN Jun-cai

    2004-01-01

    This paper presents results on the plasma nitriding of AISI 304 stainless steel at different temperatures in NH 3 gas. The working pressure was 100~200 Pa and the discharge voltage was 700~800V. The phase of nitrided layer formed on the surface was confirmed by X-ray diffraction. The hardness of the samples was measured by using a Vickers microhardness tester with the load of 50g. After nitriding at about 400 ℃ for two hours a nitrided layer consisting of single γN phase with thickness of 5μm was obtained. Microhardness measurements showed significant increase in the hardness from 240 HV (for untreated samples) up to 950 HV (for nitrided samples at temperature of 420℃). The phase composition, the thickness, the microstructure and the surface topography of the nitrided layer as well as its properties depend essentially on the process parameters.

  8. Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti 6Al 4V, 304L stainless steel and vanadium

    Science.gov (United States)

    Rai, R.; Elmer, J. W.; Palmer, T. A.; Roy, T. Deb

    2007-09-01

    Because of the complexity of several simultaneous physical processes, most heat transfer models of keyhole mode laser welding require some simplifications to make the calculations tractable. The simplifications often limit the applicability of each model to the specific materials systems for which the model is developed. In this work, a rigorous, yet computationally efficient, keyhole model is developed and tested on tantalum, Ti-6Al-4V, 304L stainless steel and vanadium. Unlike previous models, this one combines an existing model to calculate keyhole shape and size with numerical fluid flow and heat transfer calculations in the weld pool. The calculations of the keyhole profile involved a point-by-point heat balance at the keyhole walls considering multiple reflections of the laser beam in the vapour cavity. The equations of conservation of mass, momentum and energy are then solved in three dimensions assuming that the temperatures at the keyhole wall reach the boiling point of the different metals or alloys. A turbulence model based on Prandtl's mixing length hypothesis was used to estimate the effective viscosity and thermal conductivity in the liquid region. The calculated weld cross-sections agreed well with the experimental results for each metal and alloy system examined here. In each case, the weld pool geometry was affected by the thermal diffusivity, absorption coefficient, and the melting and boiling points, among the various physical properties of the alloy. The model was also used to better understand solidification phenomena and calculate the solidification parameters at the trailing edge of the weld pool. These calculations indicate that the solidification structure became less dendritic and coarser with decreasing weld velocities over the range of speeds investigated in this study. Overall, the keyhole weld model provides satisfactory simulations of the weld geometries and solidification sub-structures for diverse engineering metals and alloys.

  9. Deformation induced martensite in AISI 316 stainless steel

    Directory of Open Access Journals (Sweden)

    Solomon, N.

    2010-04-01

    Full Text Available The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstrusture and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a’ martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE, which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation.

    El proceso de conformación da a lugar a una considerable diferenciación del campo de tensiones dentro de una barra de extrusión y, finalmente, causa una distribución no uniforme de la tensión total, la microestructura y propiedades del material sobre el corte transversal. En este trabajo se estudia la influencia de los estados de tensión sobre la transformación martensítica inducida por deformación en un acero inoxidable austenítico tipo AISI 316. La formación de martensita inducida por

  10. AES depth profiles in Mo-coated 304L stainless steel achieved by RF-magnetron sputtering and influence of Mo on the corrosion in 3.5% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Saidi, D. [Département de métallurgie, Division de Technologie du Combustible, Centre de Recherche Nucléaire de Draria CRND, BP. 43 Draria, Alger (Algeria); Zaid, B., E-mail: zaidbachir@yahoo.com [Département de métallurgie, Division de Technologie du Combustible, Centre de Recherche Nucléaire de Draria CRND, BP. 43 Draria, Alger (Algeria); Souami, N. [Centre de Recherche Nucléaire d’Alger CRNA, 2 Bd. Frantz Fanon, Alger (Algeria); Saoula, N. [Division des Milieux Ionisés et Lasers, Centre de Développement des Technologies Avancées CDTA, Cité du 20 août 1956, Baba Hassan, BP n 17, Alger (Algeria); Siad, M. [Centre de Recherche Nucléaire d’Alger CRNA, 2 Bd. Frantz Fanon, Alger (Algeria); Si Ahmed, A. [Im2np, UMR 7334 CNRS, Aix-Marseille Université, 13397 Marseille Cedex 20 (France); Biberian, J.P. [CINaM, UMR 7525 CNRS, Aix Marseille Université, 13288 Marseille Cedex 9 (France)

    2015-10-05

    Highlights: • Mo coating of 304L stainless steel is achieved via RF-magnetron sputtering. • The AES depth profiles before and after annealing in air (at 973 K) are analyzed. • The corrosions in NaCl solution of bare and Mo-coated samples are compared. • Mo-coated steels exhibit better corrosion behaviors. • The positive action of Mo oxide via its semi-conducting properties is deduced. - Abstract: Molybdenum-coated 304L stainless steel samples, fabricated by RF-magnetron sputtering, are characterized by Auger Electron Spectroscopy (AES) before and after annealing in air at 973 K. The electrochemical parameters of bare and coated materials, in NaCl 3.5% water solution at 298 K, are derived from the potentiodynamic polarization curves. The corrosion current of Mo-coated samples (before and after annealing) is significantly lower than that of its bare counterpart. The information gained from the AES depth profiles leads us to infer that the positive action of molybdenum on the corrosion behavior may be attributed to the changes induced by the semi-conducting properties of Mo oxide in the passive film.

  11. Activated flux tungsten inert gas welding of 8 mm-thick AISI 304 austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    刘观辉; 刘美华; 易耀勇; 张宇鹏; 罗子艺; 许磊

    2015-01-01

    AISI 304 stainless steel plates were welded with activated flux tungsten inert gas (A-TIG) method by utilizing self-developed activated flux. It is indicated from the experimental results that for 8 mm-thick AISI 304 stainless steel plate, weld joint of full penetration and one-side welding with good weld appearance can be obtained in a single pass without groove preparation by utilizing A-TIG welding. Moreover, activated flux powders do not cause significant effect on the microstructure of TIG weld and the mechanical properties of A-TIG weld joints are also superior to those of C-TIG (conventional TIG) welding.

  12. Zirconium oxide deposits (ZrO{sub 2}) and titanium oxide (TiO{sub 2}) on 304l stainless steel; Depositos de oxido de circonio (ZrO{sub 2}) y oxido de titanio (TiO{sub 2}) sobre acero inoxidable 304L

    Energy Technology Data Exchange (ETDEWEB)

    Davila N, M. L.

    2015-07-01

    This research project aims to carry out the surface and electrochemical characterization to obtain the optimum conditions of the hydrothermal deposits of zirconium oxide ZrO{sub 2} (baddeleyite) and titanium oxide TiO{sub 2} (anatase and rutile phases) on 304l stainless steel, simulating an inhibiting protective layer. 304l steel specimens were cut, pre-oxidized in water at a temperature of 288 degrees Celsius and 8 MPa, similar to those of a typical BWR conditions. From the titanium oxide anatase crystalline phase, the rutile phase was obtained by a heat treatment at 1000 degrees Celsius. The Sigma-Aldrich pre-oxidized powders and steel 304l were characterized using techniques of X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, chemical mapping and Raman spectrometry. The pre-oxidized steel has two oxide layers, an inner layer with nano metric crystals and another outer of larger crystals to 1μm, with the formation of hematite and magnetite, this predominating. The surface that contacted the sample holder has larger crystals. Hydrothermal deposits were carry out from suspensions of 10, 100 and 1000 ppm, of the crystal phases of anatase, rutile and baddeleyite, on the pre-oxidized steel at a temperature of 150 degrees Celsius for 2 and 7 days, samples were analyzed by X-ray diffraction, scanning electron microscopy, X-ray dispersive energy, Raman spectrometry and Tafel polarization. The suspension to 1000 ppm for 7 days coated surface most; the baddeleyite deposit is noticed more homogeneous than anatase and rutile. The deposit is favored when hematite and magnetite crystals are larger. The chemical mapping on deposits show that even after being immersed in water to 288 degrees Celsius during 30 days, the deposits are still present although a loss is observed. A reference electrode was assembled to conduct electrochemical tests of Tafel able to withstand a temperature of 288 degrees Celsius and pressure of 8 MPa. The baddeleyite deposit

  13. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    OpenAIRE

    Carlos Eduardo Pinedo; André Paulo Tschiptschin

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  14. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    Directory of Open Access Journals (Sweden)

    João Paulo Sampaio Eufrásio Machado

    2006-06-01

    Full Text Available This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration. In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (200, 300 and 400 °C. The procedure was done in conditions close to those in the distillation column. Heat was gradually increased from room temperature, and directly heated to working temperature. Each treatment took 4 hours to be completed. Scanning electronic microscopy (SEM and the analysis of X rays dispersive energy (EDX were used after the trials to characterize the samples. The results show that treatment temperature, as well as the type of heating, has distinct influences on each type of steel.

  15. Thermal fatigue of a 304L austenitic stainless steel: simulation of the initiation and of the propagation of the short cracks in isothermal and aniso-thermal fatigue; Fatigue thermique d'un acier inoxydable austenitique 304L: simulation de l'amorcage et de la croissance des fissures courtes en fatigue isotherme et anisotherme

    Energy Technology Data Exchange (ETDEWEB)

    Haddar, N

    2003-04-01

    The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)

  16. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    Science.gov (United States)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  17. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma

    International Nuclear Information System (INIS)

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as γN which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  18. AN ELECTROCHEMICAL PROCESSING STRATEGY FOR IMPROVING TRIBOLOGICAL PERFORMANCE OF AISI 316 STAINLESS STEEL UNDER GREASE LUBRICATION

    OpenAIRE

    JIAOJUAN ZOU; MAOLIN LI; NAIMING LIN; XIANGYU ZHANG; LIN QIN; BIN TANG

    2014-01-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribolo...

  19. The adhesion of hot-filament CVD diamond films on AISI type 316 austenitic stainless steel

    NARCIS (Netherlands)

    Buijnsters, J.G.; Shankar, P.; Enckevort, W.J.P. van; Schermer, J.J.; Meulen, J.J. ter

    2004-01-01

    Steel ball indentation and scratch adhesion testing of hot filament chemical vapour deposited diamond films onto AISI type 316 austenitic stainless steel substrates using two different interlayer systems, namely chromium nitride and borided steel, have been investigated. In order to compare the adhe

  20. On the oxide formation on stainless steels AISI 304 and incoloy 800H investigated with XPS

    NARCIS (Netherlands)

    Langevoort, J.C.; Sutherland, I.; Hanekamp, L.J.; Gellings, P.J.

    1987-01-01

    The influence of cold work on the initially formed oxide layer on the stainless steels AISI 304 and Incology 800H has been studied by XPS. Oxidations were performed at pressures of 10-6-10-4 Pa and temperatures of 300–800 K. All samples showed a similar oxidation behaviour. The oxidation rates of ir

  1. Microstructural features of a type 304L stainless steel deformed at 1473 K in the strain rate interval 10[sup [minus]3] s[sup [minus]1] to 10[sup 2] s[sup [minus]1

    Energy Technology Data Exchange (ETDEWEB)

    Sundararaman, D.; Divakar, R.; Raghunathan, V.S. (Indira Gandhi Centre for Atomic Research, Kalpakkam (India))

    1993-05-01

    Deformation processing of materials in continuously being refined by dynamic materials modeling procedures to establish a safe window for the manufacture of engineering components. Microstructure development during the processing and its correlation with the mechanical properties is inevitable for better understanding of the materials. On this basis, microstructural examination of the dynamically processed type 304L austenitic stainless steels has been carried out. The samples that have been deformed at 1,473 K under various strain rates, ranging from 10[sup [minus]2]s[sup [minus]1] to 10[sup 2]s[sup [minus]1], were observed by transmission electron microscopy, to corroborate the energy efficiency of the process. The details of the energy efficiency contours and their implications are reported elsewhere. In this report the authors present some of the unusual microstructural features that, in general, are not desirable for the safe processing of materials.

  2. Microstructural Characteristic of Dissimilar Welded Components (AISI 430 Ferritic-AISI 304 Austenitic Stainless Steels) by CO2 Laser Beam Welding (LBW)

    OpenAIRE

    CALIGULU, Ugur; Dikbas, Halil; Taskin, Mustafa

    2012-01-01

    In this study, microstructural characteristic of dissimilar welded components (AISI 430 ferritic-AISI 304 austenitic stainless steels) by CO2 laser beam welding (LBW) was investigated. Laser beam welding experiments were carried out under argon and helium atmospheres at 2000 and 2500 W heat inputs and 100-200-300 cm/min. welding speeds. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy, SEM, EDS and XRD analysis. The tensile strengt...

  3. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

    OpenAIRE

    Francisco Javier Cárcel-Carrasco; Manuel Pascual-Guillamón; Miguel Angel Pérez-Puig

    2016-01-01

    This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds i...

  4. Superficial and electrochemical study of stainless steel 304l with an inhibitory protective coating (TiO{sub 2} and ZrO{sub 2}); Estudio superficial y electroquimico de acero inoxidable 304L con una capa protectora inhibidora (TiO{sub 2} y ZrO{sub 2})

    Energy Technology Data Exchange (ETDEWEB)

    Davila N, M. L.; Contreras R, A.; Arganis J, C. R., E-mail: aida.contreras@inin.gob.mx [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

    2014-10-15

    The degradation mechanisms in the boiling water reactors (BWR) have been an alert focus for owners, especially the cracking by stress corrosion cracking (SCC), therefore different techniques have been studied to inhibit this problem inside which is the water injection of hydrogen feeding (HWC, Hydrogen Water Chemistry), together with the noble metals injection (NMCA, Nobel Metal Chemical Addition) and the ceramic materials injection that form an inhibitory protective coating (Ipc). In this work the Ipc was simulated, for which were carried out hydro-thermals deposits starting from suspensions of 1000 ppm of zirconium oxide in its crystalline phase baddeleyite and titanium oxides in its anatase and rutile phases, on test tubes of stainless steel 304l previously rusty under simulated conditions of pressure and temperature of a BWR (288 C and 8 MPa). The superficial characterization was realized by scanning electron microscopy, energy-dispersive of X-ray and X-ray diffraction. The capacity to mitigate the corrosion was studied with the electrochemical technique of Tafel polarization (288 C and 8 MPa). The steel presents the formation of two oxide coatings formed by magnetite and hematite. The baddeleyite presents a deposit more thick and homogeneous it also presents the most negative electrochemical potential of corrosion, what indicates that it has the bigger capacity to mitigate the SCC. (Author)

  5. Study of diffusion welding between the zirconium alloy Zy{sub 4} and the stainless steel 304L. Morphology of the interface and nature of the phases formed; Etude du soudage diffusion entre l'alliage de zirconium Zy{sub 4} et l'acier inoxydable 304L. Morphologie de l'interface et nature des phases formees

    Energy Technology Data Exchange (ETDEWEB)

    Taouinet, M. [Centre de Recherche Nucleaire de Draria (CRNA), Alger (Algeria); Lebaili, S. [Universite des Sciences et de la Technologie Houari Boumediene, Lab. de Science et Genie des Materiaux, Faculte de Genie Mecanique et Genie des Procedes, Alger (Algeria); Souami, N. [Centre de Recherche Nucleaire d' Alger (CRNA), Alger (Algeria)

    2009-07-01

    We approach a study on the solid state diffusion bonding between zircaloy (Zy{sub 4}) and stainless steel (304L) for an application in the sector of the nuclear power. The diffusion couples prepared underwent treatments at the temperatures ranging between 850 and 1020 C in a controlled atmosphere and under dynamic pressures. We give a particular attention to the morphology of the interface, formed, and to the determination of the nature of the compounds formed. The observations and chemical analysis are realized by ESEM-EDX and XRD. The quantitative distribution as well as the detailed localization of the basic chemical elements are defined by chemical profiles, and series of images X. The junction of diffusion consists of three zones distinct, formed from a solid solution FeCr({alpha}), rich in Cr in the form of a homogeneous edge, localized in steel side. The two other zones of the center of the Zy{sub 4} side are two phase of type Zr{sub {alpha}}, (FeCr){sub {alpha}}-Zr(Fe, Cr){sub 2} and Zr{sub {alpha}}-Zr{sub 2}(Fe{sub 1-x}Ni{sub x}), 0.15{<=}x{<=}0.25. The detailed results obtained, are a regrouping, between those obtained from the observations and chemical analysis and radio crystallographic. The values of the measured micro-hardnesses give very heterogeneous filiations to the level of the interface. (authors)

  6. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    International Nuclear Information System (INIS)

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  7. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    Energy Technology Data Exchange (ETDEWEB)

    Moghanizadeh, Abbas; Farzi, Abolfazl [Islamic Azad Univ., Esfarayen (Iran, Islamic Republic of). Dept. of Civil Engineering

    2016-07-01

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  8. INFLUENCE OF AISI 316Ti STAINLESS STELL SURFACE TREATMENT ON PITTING CORROSION IN VARIOUS SOLUTIONS

    Directory of Open Access Journals (Sweden)

    Pavol Fajnor

    2010-12-01

    Full Text Available Investigation of the surface treatment effect on the resistance of AISI 316Ti stainless steel to pitting corrosion is presented in this paper. The grinded surfaces without additional chemical treatment, grinded and pickled, grinded, pickled and passivated surfaces are tested. The corrosion tests are carried out by exposition in solution which evoke pitting and by electrochemical cyclic potential - sweep method. According to the results the surface treatment has a great influence on the resistance of the tested material to pitting. It is not possible to estimate the best surface treatment because behavior of AISI 316Ti stainless steel with different surface state depends on the mechanism of corrosion processes which vary in the used experimental methods.

  9. In Situ Observation of Solidification Process of AISI 304 Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    HUANG Fu-xiang; WANG Xin-hua; ZHANG Jiong-ming; JI Chen-xi; FANG Yuan; YU Yan

    2008-01-01

    The solidification process of AISI 304 stainless steel during cooling at a rate of 0.05 K/s has been observed in situ using a confocal scanning laser microscope(CSLM).The results show that the δ phase appeared first in liquid steel,as the temperature decreased,the γ phase precipitated prior at δ-grain boundary at 1452.2℃,the liquid steel disappeared at 1431.3℃,and then theγphase precipitated on the δ ferrite.Based on the Scheil-GulliVer solidification model,the solidification processes of AISI 304 stainless steel are simulated using the Scheil model in Thermo-Calc.and the simulation results agree well with the results observed in the experiment.

  10. Mechanical and Microstructural Properties of Friction Welded AISI 304 Stainless Steel to AISI 1060 Steel AISI 1060

    Directory of Open Access Journals (Sweden)

    Ates H.

    2014-10-01

    Full Text Available Rotary Friction welding is one of the most popular methods of joining similar and dissimilar materials. It is widely used with metals and thermoplastics in a wide variety of aviation, transport and aerospace industrial component designs. This study investigates the influence of friction and upsetting pressures on the hardness, tensile properties and microstructure of the welds. The experimental results showed that as the friction and upsetting pressures increased, the hardness and tensile strength values increased, as well. The tensile fracture of welded joint occurred in the AISI 1060 side. The friction processed joints were evaluated for their integrity and quality aspects by optical and scanning electron microscopy. For the perfect interfacial bonding, sufficient upsetting and friction pressures are necessary to reach the optimal temperature and severe plastic deformation to bring these materials within the attraction range.

  11. Laser welding of butt joints of austenitic stainless steel AISI 321

    Directory of Open Access Journals (Sweden)

    A. Klimpel

    2007-11-01

    Full Text Available Purpose: of this paper: A study of an automated laser autogenous welding process of butt joints of austenitic stainless steel AISI 321 sheets 0.5 [mm] and 1.0 [mm] thick using a high power diode laser HPDL has been carried out.Design/methodology/approach: Influence of basic parameters of laser welding on shape and quality of the butt joints and the range of optimal parameters of welding were determined.Findings: It was showed that there is a wide range of laser autogenous welding parameters which ensures high quality joints of mechanical strength not lower than the strength of the base material (BM. The butt joints of austenitic steel AISI 321 sheets welded by the HPDL diode laser at optimal parameters are very high quality, without any internal imperfections and the structure and grain size of weld metal and HAZ is very small and also the HAZ is very narrow and the fusion zone is very regular.Research limitations/implications: Studies of the weldability of stainless steels indicate that the basic influence on the quality of welded joints and reduction of thermal distortions has the heat input of welding, moreover the highest quality of welded joints of austenitic stainless steel sheets are ensured only by laser welding.Practical implications: The technology of laser welding can be directly applied for welding of butt joints of austenitic steel AISI 321 sheets 0.5 and 1.0 [mm] thick.Originality/value: Application of high power diode laser for welding of austenitic stainless steel AISI 321.

  12. Cathodic cage nitriding of AISI 409 ferritic stainless steel with the addition of CH4

    OpenAIRE

    Rômulo Ribeiro Magalhães de Sousa; Francisco Odolberto de Araújo; José Alzamir Pereira da Costa; Antonio Maia de Oliveira; Mineia Sampaio Melo; Clodomiro Alves Junior

    2012-01-01

    AISI 409 ferritic stainless steel samples were nitrided using the cathodic cage plasma nitriding technique (CCPN), with the addition of methane to reduce chromium precipitation, increase hardness and wear resistance and reduce the presence of nitrides when compared to plasma carbonitriding. Microhardness profiles and X-Ray analysis confirm the formation of a very hard layer containing mainly ε-Fe3N and expanded ferrite phases.

  13. Cathodic cage nitriding of AISI 409 ferritic stainless steel with the addition of CH4

    Directory of Open Access Journals (Sweden)

    Rômulo Ribeiro Magalhães de Sousa

    2012-04-01

    Full Text Available AISI 409 ferritic stainless steel samples were nitrided using the cathodic cage plasma nitriding technique (CCPN, with the addition of methane to reduce chromium precipitation, increase hardness and wear resistance and reduce the presence of nitrides when compared to plasma carbonitriding. Microhardness profiles and X-Ray analysis confirm the formation of a very hard layer containing mainly ε-Fe3N and expanded ferrite phases.

  14. Experimental investigation of the residual stresses of 304L tubular welded joints; Caracterisation des contraintes residuelles sur assemblages soudes tubulaires en acier 304L

    Energy Technology Data Exchange (ETDEWEB)

    Monin, L.; Panier, S.; Hariri, S.; Zakrzewski, D. [Ecole des Mines de Douai, 941, rue Charles Bourseul, BP 10838, 59508 DOUAI Cedex (France); Faidi, C. [EDF-SEPTEN, 12-14, avenue Dutrievoz, 69628 VILLEURBANNE (France)

    2007-07-01

    In the nuclear energy industry, the use of components made of austenitic stainless steel is widely spread, because of its specific thermal properties. The assembly of these pressure vessels and piping by welding processes often requires surface mechanical operations. These operations aim at hardening surfaces and lowering roughness. Nevertheless the main effect of these operations is the occurrence of residual stresses which can have positive or negative effects on the fatigue life. In this study, we focus on the evaluation and relaxation of residual stresses level on AISI 304L austenitic stainless steel tubular welded structures. Some of these rings are base metal rings (which stand as reference), the rest presents a longitudinal and symmetrical Y-weld joint, with or without grinding. Surface residual stresses, and their relaxation, were determined by using the X-ray diffraction method. (authors) [French] L'utilisation de composants en acier inoxydable austenitique, aux proprietes thermiques bien specifiques, est tres courante dans le domaine de la production d'energie nucleaire. Les procedes d'assemblage par soudage de ces equipements sous pression requierent des traitements de parachevement mecanique afin d'ameliorer l'etat de surface et modifier l'etat mecanique en introduisant des contraintes residuelles, qui peuvent avoir une influence sur la duree de vie de la structure. Cette etude porte sur la caracterisation et la relaxation des contraintes residuelles, determinees sur des eprouvettes annulaires specifiques en acier inoxydable austenitique de type 304L, a l'etat brut ou avec des soudures, arasees ou non. La methode de determination utilisee est la diffraction des rayons X. La relaxation de ces contraintes au cours d'essais de fatigue est egalement etudiee. (auteurs)

  15. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    International Nuclear Information System (INIS)

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  16. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma; Estructura y propiedades del acero inoxidable AISI 316 nitrurado con plasmas de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Becerril R, F

    1999-07-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as {gamma}N which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  17. Linear friction welding of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Research highlights: → Linear friction welding is a feasible process for joining AISI316L. → Most welds had tensile strengths superior to the parent material. → Welding parameters had a significant impact on weld microstructure. → Control of microstructure by controlling welding parameters is a process benefit. - Abstract: Linear friction welding is a solid state joining process established as a niche technology for the joining of aeroengine bladed disks. However, the process is not limited to this application, and therefore the feasibility of joining a common engineering austenitic steel, AISI 316L, has been explored. It was found that mechanically sound linear friction welds could be produced in 316L, with tensile properties in most welds exceeding those of the parent material. The mechanical properties of the welds were also found to be insensitive to relatively large changes in welding parameters. Texture was investigated in one weld using high energy synchrotron X-ray diffraction. Results showed a strong {1 1 1} type texture at the centre of the weld, which is a typical shear texture in face centre cubic materials. Variations in welding parameters were seen to have a significant impact on the microstructures of welds. This was particularly evident in the variation of the fraction of delta ferrite, in the thermo-mechanically affected zone of the welds, with different process parameters. Analysis of the variation in delta ferrite, with different welding parameters, has produced some interesting insights into heat generation and dissipation during the process. It is hoped that a greater understanding of the process could help to make the parameter optimisation process, when welding 316L as well as other materials, more efficient.

  18. Linear friction welding of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Bhamji, Imran, E-mail: imran.bhamji@postgrad.manchester.ac.uk [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Preuss, Michael [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Threadgill, Philip L. [Formerly with TWI Ltd., Cambridge, UK (now retired) (United Kingdom); Moat, Richard J. [Manchester Materials Science Centre, University of Manchester, Grosvenor Street, M1 7HS (United Kingdom); Addison, Adrian C. [TWI Ltd., Cambridge (United Kingdom); Peel, Matthew J. [University of Bristol, Queens Building, University Walk, Bristol BS8 1TR (United Kingdom)

    2010-12-15

    Research highlights: {yields} Linear friction welding is a feasible process for joining AISI316L. {yields} Most welds had tensile strengths superior to the parent material. {yields} Welding parameters had a significant impact on weld microstructure. {yields} Control of microstructure by controlling welding parameters is a process benefit. - Abstract: Linear friction welding is a solid state joining process established as a niche technology for the joining of aeroengine bladed disks. However, the process is not limited to this application, and therefore the feasibility of joining a common engineering austenitic steel, AISI 316L, has been explored. It was found that mechanically sound linear friction welds could be produced in 316L, with tensile properties in most welds exceeding those of the parent material. The mechanical properties of the welds were also found to be insensitive to relatively large changes in welding parameters. Texture was investigated in one weld using high energy synchrotron X-ray diffraction. Results showed a strong {l_brace}1 1 1{r_brace}< 1 1 2 > type texture at the centre of the weld, which is a typical shear texture in face centre cubic materials. Variations in welding parameters were seen to have a significant impact on the microstructures of welds. This was particularly evident in the variation of the fraction of delta ferrite, in the thermo-mechanically affected zone of the welds, with different process parameters. Analysis of the variation in delta ferrite, with different welding parameters, has produced some interesting insights into heat generation and dissipation during the process. It is hoped that a greater understanding of the process could help to make the parameter optimisation process, when welding 316L as well as other materials, more efficient.

  19. Dynamic strain ageing of deformed nitrogen-alloyed AISI 316 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Ehrnsten, U.; Toivonen, A. [Materials and Structural Integrity, VTT Technical Research Centre of Finland, Kemistintie 3, P.O. Box 1704, FIN-02044 VTT (Finland); Ivanchenko, M.; Nevdacha, V.; Yagozinskyy, Y.; Haenninen, H. [Department of Mechanical Engineering, Helsinki University of Technology Puumiehenkuja 3, P.O. Box 4200, FIN-02015 HUT (Finland)

    2004-07-01

    Intergranular stress corrosion cracking has occurred in BWR environment in non-sensitized, deformed austenitic stainless steel materials. The affecting parameters are so far not fully known, but deformation mechanisms may be decisive. The effect of deformation and nitrogen content on the behaviour of austenitic stainless steels was investigated. The materials were austenitic stainless steels of AISI 316L type with different amounts of nitrogen (0.03 - 0.18%) and they were mechanically deformed 0, 5 and 20%. The investigations are focused on the dynamic strain ageing (DSA) behaviour. A few crack growth rate measurements are performed on nuclear grade AISI 316NG material with different degrees of deformation (0, 5 and 20%). The effects of DSA on mechanical properties of these materials are evaluated based on peaks in ultimate tensile strength and strain hardening coefficient and minimum in ductility in the DSA temperature range. Additionally, internal friction measurements have been performed in the temperature range of -100 to 600 deg. C for determining nitrogen interactions with other alloying elements and dislocations (cold-worked samples). The results show an effect of nitrogen on the stainless steel behaviour, e.g. clear indications of dynamic strain ageing and changes in the internal friction peaks as a function of nitrogen content and amount of deformation. (authors)

  20. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    Directory of Open Access Journals (Sweden)

    A. Ruiz

    2016-06-01

    Full Text Available This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure.

  1. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

    Directory of Open Access Journals (Sweden)

    Francisco Javier Cárcel-Carrasco

    2016-04-01

    Full Text Available This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds is analyzed. Welded material from inert Ar gas chamber TIG showed better characteristics and lesser irradiation damage effects.

  2. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    Science.gov (United States)

    Ruiz, A.; Timke, T.; van de Sande, A.; Heftrich, T.; Novotny, R.; Austin, T.

    2016-01-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  3. Martensitic transformation on AISI 304 stainless steel produced by a coaxial plasma gun

    International Nuclear Information System (INIS)

    Full text: In a previous paper, a surface treatment of AISI 304 stainless steel irradiated by a Nitrogen ion beam generated in a coaxial plasma gun has been reported. The device is operated with a Titanium insert at the end of the inner electrode, producing a TiN coating on the surface of the sample. Because of the ion and plasma energy deposition, the sample surface is strongly heated during the treatment resulting in titanium diffusion. Preliminary X-ray diffraction (XRD) studies have shown the presence of a martensitic transformation on AISI 304 samples, probably induced by Ti atoms. In this work, the transformation depth is studied with grazing-incidence XRD on samples subjected to several superimposed shots. For this purpose, multiple low angles of incidence are used, allowing the analysis at different depths of the substrate

  4. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Je-Kang Du

    2016-03-01

    Full Text Available Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the antibacterial properties, but they are known to damage biofilm. The occurrence of nanoparticles can also improve the antibacterial properties of biomaterials through various methods. In this study, we used Escherichia coli and analyzed the microstructures of American Iron and Steel Institute (AISI 430 stainless steel with a 0.18 mass % N alloy element. During a lower temperature aging, the microstructure of the as-quenched specimen is essentially a ferrite and martensite duplex matrix with some Cr2N precipitates formed. Additionally, the antibacterial properties of the alloy for E. coli ranged from 3% to 60%, consistent with the presence of Cr2N precipitates. When aged at a lower temperature, which resulted in nano-Cr2N precipitation, the specimen possessed the highest antibacterial activity.

  5. Physical and Tribological Properties of Nitrided AISI 316 Stainless Steel Balls

    Directory of Open Access Journals (Sweden)

    Yang Shicai

    2016-01-01

    Full Text Available AISI 316 austenitic stainless steel balls (diameters 5.0 and 12.0 mm, typical hardness 250 HV0.3 and flat samples (20×20×2.0 mm were nitrided by a pulsed glow discharge Ar/N2 plasma. Hardness of the ball surfaces was analysed using Vickers indentation. Thermal stability of the nitrided balls (diameter 12.0 mm was studied using a furnace to heat them in air for 8 hours at temperatures up to 700.0°C and then, after cooling to room temperature, the surface hardness of the heated balls was re-measured. Scanning electron microscopy and X-ray diffraction were used to study the microstructures, composition and phase formation of the nitrided sublayers. Unlubricated pin-on-disc wear testing was used to evaluate the wear resistance of nitrided stainless steel balls (5.0 mm diameter and the results were compared with similar testing on hardened Cr-Steel balls (5 mm diameter with hardness of about 650 HV0.3. All the test results indicated that the nitrided AISI 316 austenitic stainless steel balls have advantages over the hardened Cr-Steel balls in terms of retaining high hardness after heat treatment and high resistance to sliding wear at room temperature under higher counterpart stress. These properties are expected to be beneficial for wide range of bearing applications.

  6. PARAMETRIC STUDY OF ELECTRICAL DISCHARGE MACHINING OF AISI 304 STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    P. SRINIVASA RAO,

    2010-08-01

    Full Text Available Electrical discharge machining (EDM is widely used process in the production of mould / dies, aerospace, automobile and electronics industries where intricate complex shapes need to be machined in very hard materials. The selection of the AISI 304 stainless steel was made taking into account its use in almost all industrial applicationsfor approximately 50% of the world’s stainless steel production and consumption. In this work, a study has been carried out on the influence of four design factors: current, open-circuit voltage, servo and dutycycle over material removal rate, tool wear rate, surface roughness and hardness on the die-sinking electrical discharge machining of AISI 304 stainless steel. This has been done using design of experiments (DOE, which allows us to carry out theabove-mentioned analysis performing a relatively small number of experiments. In this case, a 3*24-1 mixed level factorial design, whose resolution is V, has been selected due to the number of factors considered in the study. The resolution of this mixed factorial design allows us to estimate all the main effects, two-factor interactions and pure quadratic effects of the four design factors selected to perform this study.

  7. Pitting and Intergranular Corrosion Resistance of AISI Type 301LN Stainless Steels

    Science.gov (United States)

    Ningshen, S.; Kamachi Mudali, U.

    2010-03-01

    The pitting and intergranular corrosion (IGC) resistance of AISI type 301LN stainless steels were evaluated using ASTM methods, anodic polarization, and electrochemical impedance techniques. The IGC results indicated that the microstructure of the samples after sensitization heat treatment at 675 °C for 1 h shows step or dual structure for both imported and indigenous materials indicating insignificant Cr23C6 precipitation. The results of immersion tests in boiling 6% copper sulfate + 16% sulfuric acid + copper solution for 24 h followed by the bend test (ASTM A262 Practice-E method) indicated no crack formation in any of the tested specimens. Pitting corrosion resistance carried out in 6% FeCl3 solution at different temperatures of 22 ± 2 and 50 ± 2 °C (ASTM G 48) up to the period of 72 h revealed pitting corrosion attack in all the investigated alloys. The potentiodynamic anodic polarization results in 0.5 M NaCl revealed variation in passive current density and pitting potential depending on the alloy chemistry and metallurgical condition. The passive film properties studied by electrochemical impedance spectroscopy (EIS) correlated well with the polarization results. The x-ray diffraction (XRD) results revealed the presence of austenite (γ) and martensite (α') phases depending on the material condition. The suitability of three indigenously developed AISI type 301LN stainless steels were compared with imported type 301LN stainless steel and the results are highlighted in this article.

  8. Surface Roughness and Tool Wear Study on Milling of AISI 304 Stainless Steel Using Different Cooling Conditions

    Directory of Open Access Journals (Sweden)

    P. Chockalingam

    2012-08-01

    Full Text Available This research deals with the effect of different coolant conditions on milling of AISI 304 stainless steel. Cooling methods used in this investigation were flooding of synthetic oil, water-based emulsion, and compressed cold air. Cutting forces and the surface roughness were studied and tool flank wears observed. In this study, the comparison between different coolants’ effect to the milling of AISI 304 stainless steel is done and the results from the study can provide very useful information in manufacturing field. The experiment results showed that water-based emulsion gave better surface finish and lower cutting force followed by synthetic oil and compressed cold air. Different cooling condition required different parameters in order to obtain lower surface roughness and cutting force. Chipping was the initial wear mode in the milling of AISI 304 stainless steel.

  9. Hydrogen-assisted crack propagation in 304L/308L and 21Cr–6Ni–9Mn/308L austenitic stainless steel fusion welds

    International Nuclear Information System (INIS)

    Highlights: ► Measured crack growth resistance of welds with 140 wppm H from gas charging. ► H reduced fracture initiation toughness by over 67% and altered fracture mode. ► With H, microcracks initiate at weld ferrite. Without H, fracture is uniformly ductile. ► With H, localized deformation in austenite creates stress concentrations at ferrite. ► In austenite/ferrite microstructures, JIC decreases with increasing vol.% ferrite. - Abstract: Elastic–plastic fracture mechanics methods were used to characterize hydrogen-assisted crack propagation in two austenitic stainless steel gas tungsten arc (GTA) welds. Thermally precharged hydrogen (140 wppm) degraded fracture initiation toughness and crack growth toughness and altered fracture mechanisms. Fracture initiation toughness in hydrogen-precharged welds represented a reduction of >67% from the estimated toughness of non-charged welds. In hydrogen-precharged welds, microcracks initiated at ferrite, and dendritic microstructure promoted crack propagation along ferrite. Deformation twinning in austenite interacts with ferrite, facilitating microcrack formation. While hydrogen altered fracture mechanisms similarly for both welds, the amount of ferrite governed the severity of hydrogen-assisted crack propagation.

  10. Effects of ageing on the ductile fracture of AISI type 316 stainless steel

    International Nuclear Information System (INIS)

    The micromechanisms of ductile fracture have been studied in a commercial AISI type 316 austenitic stainless steel. Tensile, Charpy impact and ductile fracture toughness testing has been performed on unaged material and samples aged at 7000C for times up to 4380 h. Examination of the specimens after testing has demonstrated that the microstructural changes occurring at grain boundaries are reponsible for the observed losses of ductility and crack growth resistance. The relative magnitude of the observed changes in mechanical properties has been accounted for using a simple model to describe the ductile fracture process. (author)

  11. Estimation of embrittlement during aging of AISI 316 stainless steel TIG welds

    Indian Academy of Sciences (India)

    J Nayak; K R Udupa; K R Hebbar; H V S Nayak

    2004-12-01

    Weldments of AISI grade 316 stainless steel, having a ferrite content of 4–6% and a variety of nitrogen concentrations were prepared using a modified element implant technique. Charpy impact specimens prepared from these weldments were subjected to a variety of aging treatments. Impact toughness decreases with aging time at all aging temperatures. Nitrogen is found to be beneficial to toughness. An empirical relation connecting the aging temperature, aging time and nitrogen content with toughness has been developed which can be used to estimate the time for embrittlement.

  12. Anodic behaviour of the stainless steel AISI 430 in aqueous solutions of chloride and sulphate ions

    International Nuclear Information System (INIS)

    The kinetics of the dissolution of stainless steel AISI 430 in the presence of chloride and sulphate ions has been studied in terms of the ion concentration, the pH variation, and the velocity of the working electrode. The experimental method utilized was the potentiostatic anodic polarization, and the reactants used were NaCl and Na2 SO4 at room temperature. Atomic Absorption spectrophotometry and Auger Electrons spectroscopy (AES) analyses were made in order to support the interpretation of results obtained by means of the potentiostatic polarization method. (author)

  13. Microstructural changes due to laser surface melting of an AISI 304 stainless steel

    Directory of Open Access Journals (Sweden)

    A.S.C.M. d’Oliveira

    2001-01-01

    Full Text Available Several techniques can be used to improve surface properties. These can involve changes on the surface chemical composition (such as alloying and surface welding processes or on the surface microstructure, such as hardening and melting. In the present work surface melting with a 3kW CO2 cw laser was done to alter surface features of an AISI 304 stainless steel. Microstructure characterisation was done by optical and scanning electron microscopy. Vickers and Knoop microhardness tests evaluated mechanical features after surface melting. Phase transformation during rapid solidification is analysed and discussed.

  14. Martensitic stainless steel AISI 420—mechanical properties, creep and fracture toughness

    Science.gov (United States)

    Brnic, J.; Turkalj, G.; Canadija, M.; Lanc, D.; Krscanski, S.

    2011-11-01

    In this paper some experimental results and analyses regarding the behavior of AISI 420 martensitic stainless steel under different environmental conditions are presented. That way, mechanical properties like ultimate tensile strength and 0.2 percent offset yield strength at lowered and elevated temperatures as well as short-time creep behavior for selected stress levels at selected elevated temperatures of mentioned material are shown. The temperature effect on mentioned mechanical properties is also presented. Fracture toughness was calculated on the basis of Charpy impact energy. Experimentally obtained results can be of importance for structure designers.

  15. Laser welding of butt joints of austenitic stainless steel AISI 321

    OpenAIRE

    A. Klimpel; A. Lisiecki

    2007-01-01

    Purpose: of this paper: A study of an automated laser autogenous welding process of butt joints of austenitic stainless steel AISI 321 sheets 0.5 [mm] and 1.0 [mm] thick using a high power diode laser HPDL has been carried out.Design/methodology/approach: Influence of basic parameters of laser welding on shape and quality of the butt joints and the range of optimal parameters of welding were determined.Findings: It was showed that there is a wide range of laser autogenous welding parameters w...

  16. Investigating early stages of biocorrosion with XPS: AISI 304 stainless steel exposed to Burkholderia species

    Science.gov (United States)

    Johansson, Leena-Sisko; Saastamoinen, Tuomas

    1999-04-01

    We have investigated the interactions of an exopolymer-producing bacteria, Burkholderia sp. with polished AISI 304 stainless steel substrates using X-ray photoelectron spectroscopy (XPS). Steel coupons were exposed to the pure bacteria culture in a specially designed flowcell for 6 h during which the experiment was monitored in situ with an optical microscope. XPS results verified the formation of biofilm containing extracellular polymer on all the samples exposed to bacteria. Sputter results indicated that some ions needed for metabolic processes were trapped within the biofilm. Changes in the relative Fe concentration and Fe 2p peak shape indicated that also iron had accumulated into the biofilm.

  17. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Science.gov (United States)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  18. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  19. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  20. Effect of Starch Binders in Alumina Coatings on Aisi 316 L Stainless Steel for Medical Application

    Science.gov (United States)

    Ghazali, M. J.; Pauzi, A. A.; Azhari, C. H.; Ghani, J. A.; Sulong, A. B.; Mustafa, R.

    A slurry immersion technique of alumina coatings was carried out on several AISI 316 L stainless steels using two types of binding agents; commercial starch and Sarawakian starch (sago), which were also mixed with polyvinylchloride (PVA) for strengthening purposes. The sintering temperatures in this work were varied from 500 to 1000°C. Prior to sintering process, all stainless steels were metallographically ground and polished to approximately 0.6 µm of average roughness. Detailed characterisations on the sintered specimens were carried out with the aid of the secondary electron microscopy (SEM), microhardness and a profilometer. The results revealed that coated steels using sago binder showed improved adhesion and homogenous microstructures with greater hardness of 2642 HV than those found in coated steel with commercial starch after sintering process.

  1. Application of radionuclide techniques on AISI 316 stainless steel wear measurements

    International Nuclear Information System (INIS)

    In the last years a wide development in the area of surfaces treatment was observed in order to reduce the wear phenomena in machine components, motors, tools. In this work, sheets of stainless AISI 316 with thickness of 12,5 μm, which simulates successive and equal cuts in a block, were irradiated with 9 MeV protons at the CV-28 cyclotron. The induced activity in each foil was measured with a Ge(Li) detector, and the variation of this activity, as function of irradiated depth, was followed. In this activation with protons nominated thin layer activation has some advantages when compared to neutron activation. In the case the activation of foils of stainless steel 316 the peaks related to 52 Mn, 56 Co, 57 Co and 58 Co were clearly discriminated in the spectrum and this fact is used to establish a calibration curve for wear measurements. (author)

  2. Welding of Vanadium, Tantalum, 304L and 21-6-9 Stainless Steels, and Titanium Alloys at Lawrence Livermore National Laboratory using a Fiber Delivered 2.2 kW Diode Pumped CW Nd:YAG Laser

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, T; Elmer, J; Pong, R; Gauthier, M

    2006-06-16

    This report summarizes the results of a series of laser welds made between 2003 and 2005 at Lawrence Livermore National Laboratory (LLNL). The results are a compilation of several, previously unpublished, internal LLNL reports covering the laser welding of vanadium, tantalum, 304L stainless steel, 21-6-9 (Nitronic 40) steel, and Ti-6Al-4V. All the welds were made using a Rofin Sinar DY-022 diode pumped continuous wave Nd:YAG laser. Welds are made at sharp focus on each material at various power levels and travel speeds in order to provide a baseline characterization of the performance of the laser welder. These power levels are based on measurements of the output power of the laser system, as measured by a power meter placed at the end of the optics train. Based on these measurements, it appears that the system displays a loss of approximately 10% as the beam passes through the fiber optic cable and laser optics. Since the beam is delivered to the fixed laser optics through a fiber optic cable, the effects of fiber diameter are also briefly investigated. Because the system utilizes 1:1 focusing optics, the laser spot size at sharp focus generally corresponds to the diameter of the fiber with which the laser is delivered. Differences in the resulting weld penetration in the different materials system are prevalent, with the welds produced on the Nitronic 40 material displaying the highest depths (> 5 mm) and minimal porosity. A Primes focusing diagnostic has also been installed on this laser system and used to characterize the size and power density distribution of the beams as a function of both power and focus position. Further work is planned in which this focusing diagnostic will be used to better understand the effects of changes in beam properties on the resulting weld dimensions in these and other materials systems.

  3. Electrochemical deposition of black nickel solar absorber coatings on stainless steel AISI316L for thermal solar cells

    OpenAIRE

    Lira-Cantú, Monica; Morales Sabio, Angel; Brustenga, Alex; Gómez-Romero, P.

    2005-01-01

    We report the electrochemical deposition of nanostructured nickel-based solar absorber coatings on stainless steel AISI type 316L. A sol–gel silica-based antireflection coating, from TEOS, was also applied to the solar surface by the dip-coating method. We report our initial results and analyze the influence of the stainless steel substrate on the final total reflectance properties of the solar absorber. The relation between surface morphology, observed by SEM and AFM, the comp...

  4. Wear measurements of stainless steel AISI 316 by thin layer activation in cyclotron

    International Nuclear Information System (INIS)

    Nuclear energy techniques have multiple applications in medicine, agriculture and industry. Among the industrial applications, thin layer activation shows as a promising quantitative analytic method for on-line wear measurements in machine components with many advantages when compared with the conventional methods. Some of these advantages are beside the on-line measurements the possibility to carry out these measurements in specific areas where the material is activated and also for a short time required in the wear analysis. The main objective of this work was to study the viability to develop an experimental method using proton irradiation in the thin layer activation technique for wear evaluation of machine metallic components. In this work wear measurements, in stainless steel AISI 316 irradiated with 8 MeV - protons using the CV-28 Cyclotron at IPEN-CNEN/SP, were carried out. The first task of this work was the proton beam characterization in both homogeneity and incident energy using specific nuclear reactions in samples of pure Cu. Two sets of stainless steel AISI 316 samples were used. The first set were formed by 12.5 μm foils which were used to obtain the calibration curves that give the induced activity as a function of thickness. The second set of samples was stainless steel AISI 316 blocks on which consecutive programmed wear processes were performed using an automatic polishing machine. After proton irradiation the foils activated were measured with a high purity Ge detector where 56Co, 57Co, 58Co and 52Mn were determined and selected as a function of the proton energy and the radioactive decay of the radionuclides of short half-life. From these radionuclides, 56Co had shown to be the worse suitable for the calibration curve determination. For on-line wear measurements a Nal(Tl)-detector with a portable probe was used. To simulate real conditions for the wear measurements, metallic capsules were used to separate the activated material and the

  5. Surface characterization of stainless steel AISI 316 L in contact with simulated body fluid

    International Nuclear Information System (INIS)

    Titanium and cobalt alloys, as well as some stainless steels, are often used in orthopedic surgery. In the more developed countries, stainless steel is used only for temporary implants since it does not hold up as well as other alloys to corrosion in a physiological medium. Nevertheless, stainless steel alloys are frequently used for permanent implants in developing countries. Therefore, more knowledge about its reaction to corrosion is needed as well as the characteristics of the surface layer generated in a physiological medium in order to control potential toxicity from the release of metallic ions into the organism. The surface films usually have a different composition and chemical state from the base material. The surface characterization of alloys used in orthopedic surgery should not be underestimated, since it heavily influences the behavior of the implant through the relationship of the surface film-tissue and the possible migration of metallic ions from the base metal to the surrounding tissue. This work presents a study of the surface composition and resistance to the corrosion of stainless steel AISI 316L in simulated body fluid (SBF) aired at pH 7.25 and 37oC. The resistance to the corrosion was studied with an electrochemical impedance spectroscopy (EIS) and anodic polarization curves (CW)

  6. Tribological Properties of Nanometric Atomic Layer Depositions Applied on AISI 420 Stainless Steel

    Directory of Open Access Journals (Sweden)

    E. Marin

    2013-09-01

    Full Text Available Atomic Layer Deposition ( ALD is a modern technique that Allows to deposit nanometric, conformal coatings on almost any kind of substrates, from plastics to ceramic, metals or even composites. ALD coatings are not dependent on the morphology of the substrate and are only regulated by the composition of the precursors, the chamber temperature and the number of cycles. In this work, mono- and bi -layer nanometric, protective low-temperature ALD Coatings, based on Al2O3 and TiO2 were applied on AISI 420 Stainless Steel in orderto enhance its relatively low corrosion resistance in chloride containing environments. Tribological testing were also performed on the ALD coated AISI 420 in order to evaluate the wear and scratch resistance of these nanometric layers and thus evaluate their durability. Scratch tests were performed using a standard Rockwell C indenter, under a variable load condition, in order to evaluate the critical loading condition for each coating. Wear testing were performed using a stainless steel counterpart, in ball-on-discconfiguration, in order to measure the friction coefficient and wear to confront the resistance. All scratch tests scars and wear tracks were then observed by means of Scanning Electron Microscopy (SEM in order to understand the wear mechanisms that occurred on the sample surfaces. Corrosion testing, performed under immersion in 0.2 M NaCl solutions, clearly showed that the ALD coatings have a strong effect in protecting the Stainless Steel Substrate against corrosion, reducing the corrosion current density by two orders of magnitude.Tribological The preliminary results showed that ALD depositions obtained at low Temperatures have a brittle behavior caused by the amorphous nature of their structure, and thus undergo delamination phenomena during Scratch Testing at relatively low applied loads. During ball-on-disc testing, the coatings were removed from the substrate, in particular for monolayer ALD configurations

  7. Corrosion behavior of powder metallurgical stainless steels in urban and marine environments

    OpenAIRE

    Bautista, A.; F. Velasco; S. Guzmán; Fuente, Daniel de la; Cayuela, F.; Morcillo, Manuel

    2006-01-01

    This work studies the development of corrosive attack on sintered components manufactured from AISI 316L and AISI 304L powders. The stainless steels were sintered in vacuum and in nitrogen-base atmosphere at 1,120 and 1,250ºC, and their corrosion resistance was then analyzed by electrochemical techniques and by atmospheric corrosion testing (two years) at urban and marine test sites. Images are shown of the morphology of the attack on the surface of the stainless steels and the development...

  8. Corrosion behavior of powder metallurgical stainless steels in urban and marine environments

    OpenAIRE

    Bautista, A.; F. Velasco; S. Guzmán; de la Fuente, D.; Cayuela, F.; Morcillo, M.

    2006-01-01

    This work studies the development of corrosive attack on sintered components manufactured from AISI 316L and AISI 304L powders. The stainless steels were sintered in vacuum and in nitrogen-base atmosphere at 1,120 and 1,250 ºC, and their corrosion resistance was then analyzed by electrochemical techniques and by atmospheric corrosion testing (two years) at urban and marine test sites. Images are shown of the morphology of the attack on the surface of the stainless steels and the development o...

  9. OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

    Directory of Open Access Journals (Sweden)

    D. PHILIP SELVARAJ

    2010-09-01

    Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

  10. Microstructure evolution in nano/submicron grained AISI 301LN stainless steel

    International Nuclear Information System (INIS)

    The phase and microstructure evolution of a heavily cold-rolled AISI 301LN stainless steel (SS), before and after annealing is discussed. AISI 301LN SS has been cold-rolled to 63% rolling reduction and subsequently annealed from 600 to 1000 deg. C for short annealing durations (1-100 s). Phase analysis indicates that the cold-rolled sheet comprises almost 100% martensite, while transmission electron microscopy examination reveals its morphology to be of dislocation cell- and heavily deformed lath-type martensite. The martensite → austenite reversion upon annealing at 600 deg. C for 1 and 10 s is negligible, but nanoscale austenite grains are formed in the martensitic matrix. Partial reversion to nano/submicron austenite grains is observed for samples annealed at 600 deg. C for 100 s, and 700 deg. C for 1 s. Samples annealed at higher temperatures exhibit a complete reversion to submicron/nano-austenite grains with a large grain size variation, as well as secondary phase chromium nitride precipitates.

  11. An Electrochemical Impedance Study of AISI 321 Stainless Steel in 0.5 M H2SO4

    Directory of Open Access Journals (Sweden)

    A. Fattah-Alhosseini

    2011-01-01

    Full Text Available The electrochemical behavior of passive films formed on AISI 321 has been examined using electrochemical impedance spectroscopy. AISI 321 is characterized by high interfacial impedance, thereby illustrating its high corrosion resistance. Results showed that the interfacial impedance and the polarization resistance initially increase with applied potential, within the low potential. However, at a sufficiently high potential (>0.6 V, the interfacial impedance and the polarization resistance decrease with increasing potential. The impedance data were adequately represented by an equivalent electrical circuit model based on point defect model, which described the behavior of the passive film on stainless steel more satisfactorily than the proposed models.

  12. Nitrocarburizing of AISI-304 stainless steel using high-voltage plasma immersion ion implantation

    Science.gov (United States)

    Abd El-Rahman, A. M.; Mohamed, S. H.; Ahmed, M. R.; Richter, E.; Prokert, F.

    2009-05-01

    AISI-304 austenitic stainless steel has been nitrocarburized in N 2 and C 2H 2 ambient using high-voltage plasma immersion ion implantation (PIII) technology. The use of different PIII treatment times revealed important hints with respect to the microstructural, mechanical and corrosion properties of the nitrocarburized layer. Grazing incidence X-ray diffraction (GIXRD) shows the presence of nitride ( γN and CrN) and carbide ( γC and Fe 3C) phases. Glow discharge optical spectroscopy (GDOS) has been used to characterize the elemental depth profiles in which the thickness of the modified layers is derived. Dynamic microindentation method is used for the study of mechanical performance of the nitrocarburized layer as well as the untreated material. The microhardness has been increased to a maximum value of more than nine times compared to that of the untreated one. The corrosion performance is characterized by potentiodynamic polarization technique and was found to be treatment time dependent.

  13. Surface effects induced by cathodic hydrogenation in type AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Cathodic hydrogen charging of type AISI 304 stainless steel modified its austenitic structure, giving rise to the formation of two new martensitic phases and the appearance of cracks, in most cases delayed. As electrolyte a 1 N H2 S O4 solution containing As2 O3 was employed. The cathodic hydrogenation was carries out at room temperature. The transformed phases were identified with black and white and coloured metallographic techniques, as well as by X-ray diffraction. The effect of cathodic hydrogenation in samples uniaxially tensile tested with constant nominal strain rate was investigated. It was concluded that the number of cracks per unit surface area changes with hydrogenation conditions and that hydrogen should be present for the embrittlement to occur. (author)

  14. Surface Modification by Nitrogen Plasma Immersion Ion Implantation on Austenitic AISI 304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Miguel CASTRO-COLIN; William DURRER; Jorge ALPEZ; Enrique RAMIREZ-HOMS

    2016-01-01

    Surfaces of AISI 304 austenitic stainless steel plates nitrided by plasma immersion ion implantation (PIII) technology were studied by means of Auger electron spectroscopy (AES)and X-ray photoelectron spectroscopy (XPS)to determine the effect of the nitriding process on the surface and subjacent layers.Elemental compositions obtained by AES and XPS at varying depths indicate that the saturation of N is relatively constant as a function of depth,indicating the reliability of PIII technology for subsurface saturation.It is concluded that the concentrations of both Cr and O increase with depth,the subjacent oxide is driven by the Ar+ sputtering process used to access the lower layers,and then N is bound to Cr.

  15. An investigation of the aseptic loosening of an AISI 316L stainless steel hip prosthesis

    International Nuclear Information System (INIS)

    The total replacement of joints by the implantation of permanently indwelling prosthetic components has been one of the major successes of modern surgery in terms of relieving pain and correcting deformity. However, the aseptic loosening of a prosthetic-joint component is the most common reason for joint-revision surgery. Furthermore, it is thought that wear particles are one of the major contributors to the development and perpetuation of aseptic loosening. The aim of the present study was to identify the factors related to the aseptic loosening of an AISI 316L stainless steel total hip prosthesis. The stem was evaluated by x-ray photoelectron spectroscopy, with polished and rough regions being analyzed in order to establish the differences in the chemical compositions of both regions. Specific areas were examined using scanning electron microscopy with energy dispersive x-ray spectroscopy and light microscopy.

  16. Effect of Plasma Nitriding Temperatures on Characteristics of Aisi 201 Austenitic Stainless Steel

    Science.gov (United States)

    Gao, Yuxin; Zheng, Shaomei

    2016-10-01

    Samples of AISI 201 austenitic stainless steel were produced by plasma nitriding at 350∘C, 390∘C, 420∘C, 450∘C and 480∘C for 5h. Systematic characterization of the nitrided layer was carried out in terms of micrograph observations, phase identification, chemical composition depth profiling, surface microhardness measurements and electrochemical corrosion tests. The results show that the surface hardness and the layer thickness increased with increasing temperature. XRD indicated that a single S-phase layer was formed during low temperature (≤420∘C), while Cr2N or CrN phase was formed besides S-phase when nitrided at 450∘C and 480∘C. The specimen treated at 390∘C presents a much enhanced corrosion resistance compared to the untreated substrate. The corrosion resistance deteriorated for samples treated above 450∘C due to the formation of chromium nitrides.

  17. Stress corrosion cracking of AISI 321 stainless steel in acidic chloride solution

    Indian Academy of Sciences (India)

    Yanliang Huang

    2002-02-01

    The stress corrosion cracking (SCC) of AISI 321 stainless steel in acidic chloride solution was studied by slow strain rate (SSR) technique and fracture mechanics method. The fractured surface was characterized by cleavage fracture. In order to clarify the SCC mechanism, the effects of inhibitor KI on SCC behaviour were also included in this paper. A study showed that the inhibition effects of KI on SCC were mainly attributed to the anodic reaction of the corrosion process. The results of strain distribution in front of the crack tip of the fatigue pre-cracked plate specimens in air, in the blank solution (acidic chloride solution without inhibitor KI) and in the solution added with KI measured by speckle interferometry (SPI) support the unified mechanism of SCC and corrosion fatigue cracking (CFC).

  18. The effect of internal hydrogen on surface slip localisation on polycrystalline AISI 316L stainless steel

    International Nuclear Information System (INIS)

    A statistical analysis of the effect of internal hydrogen on the surface slip morphology of relatively high nickel content AISI 316L type austenitic stainless steel was carried out on high resolution data obtained by atomic force microscopy. Surface plastic strain localisation was studied for different hydrogen contents, two grain sizes, and two plastic strain levels. The height and spacing of approximately 8000 slip bands, observed on 12 specimens, are shown to follow log-normal distributions. Hydrogen increased the mean slip-band height and the mean slip-band spacing for the two macroscopic plastic strain levels considered, and for the two hydrogen concentrations in coarse-grained specimens. The hydrogen effect was also observed for fine-grained specimens, but only for the highest hydrogen concentration. In addition, the emerging dislocation velocity increased by a factor 3 for high hydrogen content.

  19. Effect of Hydrogen and Strain-Induced Martensite on Mechanical Properties of AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Sang Hwan Bak

    2016-07-01

    Full Text Available Plastic deformation and strain-induced martensite (SIM, α′ transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture, tensile strength, hardness, and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically, SIM formed during tensile tests was beneficial in increasing the elongation to fracture, hardness, and tensile strength. Hydrogen suppressed the SIM formation, leading to hydrogen softening and localized brittle fracture.

  20. Analysis of deformation induced martensite in AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jagarinec, Darko; Kirbis, Peter; Predan, Jozef; Vuherer, Tomaz; Gubeljak, Nenad [Maribor Univ. (Slovenia). Faculty of Mechanical Engineering

    2016-08-01

    Metastable austenite stainless steel AISI 316L is sensitive to cold deformation, where transformation from austenite to martensite occurred. The bending deformation as the formation process leads to tensile and compression throughout the thickness of the billet. Tensile testing of the specimen causes differences in the true stress-strain along the contraction neck prior to fracture as well. The aim of the paper is to find correlation between microhardness as brief inspection parameters and extension of martensitic transformation. The total equivalent plastic strain extend diagram obtained by numerical simulation of bending was compared with tensile true stress-strain diagram. Results show very good correlation between hardness, true strain and martesite content. Therefore, one can conclude that by hardness measurement, it is possible to measure the level of equivalent plastic strain until ultimate tensile stress as a linear correlation between hardness, true strain and martesite content.

  1. Effect of Carbon and Nitrogen Content on Deformation and Fracture of AISI 304 Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    C. Menapace

    2008-04-01

    Full Text Available The effect of small differences in the content of carbon and nitrogen on the room temperature tensile deformation and fracture behaviour of an AISI 304 stainless steel was studied. In the steel containing the lower amount of carbon and nitrogen, a higher amount of strain induced alfa’ martensite is formed, which increases strain hardening rate and both uniform and total elongation at fracture. The presence of large martensitic areas in the cross section causes strain localization at the austenite/martensite interface, which promotes the nucleation of cracks and their propagation along the interface. This results in a decrease of Ultimate Tensile Strength. Strain induced transformation slightly reduces strain rate sensitivity, as well.

  2. Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2016-10-01

    Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

  3. Corrosion behavior of low energy, high temperature nitrogen ion-implanted AISI 304 stainless steel

    Indian Academy of Sciences (India)

    M Ghorannevis; A Shokouhy; M M Larijani; S H Haji Hosseini; M Yari; A Anvari; M Gholipur Shahraki; A H Sari; M R Hantehzadeh

    2007-01-01

    This work presents the results of a low-energy nitrogen ion implantation of AISI 304 type stainless steel (SS) at a moderate temperature of about 500° C. The nitrogen ions are extracted from a Kauffman-type ion source at an energy of 30 keV, and ion current density of 100 A cm-2. Nitrogen ion concentration of 6 × 1017, 8 × 1017 and 1018 ions cm-2, were selected for our study. The X-ray diffraction results show the formation of CrN polycrystalline phase after nitrogen bombardment and a change of crystallinity due to the change in nitrogen ion concentration. The secondary ion mass spectrometry (SIMS) results show the formation of CrN phases too. Corrosion test has shown that corrosion resistance is enhanced by increasing nitrogen ion concentration.

  4. Microstructure and Hardness of High Temperature Gas Nitrided AISI 420 Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ibrahim Nor Nurulhuda Md.

    2014-07-01

    Full Text Available This study examined the microstructure and hardness of as-received and nitrided AISI 420 martensitic stainless steels. High temperature gas nitriding was employed to treat the steels at 1200°C for one hour and four hours using nitrogen gas, followed by furnace cooled. Chromium nitride and iron nitride were formed and concentrated at the outmost surface area of the steels since this region contained the highest concentration of nitrogen. The grain size enlarged at the interior region of the nitrided steels due to nitriding at temperature above the recrystallization temperature of the steel and followed by slow cooling. The nitrided steels produced higher surface hardness compared to as-received steel due to the presence of nitrogen and the precipitation of nitrides. Harder steel was produced when nitriding at four hours compared to one hour since more nitrogen permeated into the steel.

  5. Effect of the purging gas on properties of Ti stabilized AISI 321 stainless steel TIG welds

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc; Aykan, T. Serkan [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-07-01

    Gas purging is necessary to provide a high quality of stainless steel pipe welding in order to prevent oxidation of the weld zone inside the pipe. AISI 321 stabilized austenitic stainless steel pipes commonly preferred in refinery applications have been welded by the TIG welding process both with and without the use of purging gas. As purging gases, Ar, N{sub 2}, Ar + N{sub 2} and N{sub 2} + 10% H{sub 2} were used, respectively. The aim of this investigation is to detect the effect of purging gas on the weld joint properties such as microstructure, corrosion, strength and impact toughness. Macro sections and microstructures of the welds were investigated. Chemical composition analysis to obtain the nitrogen, oxygen and hydrogen content of the weld root was done by Leco analysis. Ferrite content of the beads including root and cap passes were measured by a ferritscope. Vickers hardness (HV10) values were obtained. Intergranular and pitting corrosion tests were applied to determine the corrosion resistance of all welds. Type of the purging gas affected pitting corrosion properties as well as the ferrite content and nitrogen, oxygen and hydrogen contents at the roots of the welds. Any hot cracking problems are not predicted as the weld still solidifies with ferrite in the primary phase as confirmed by microstructural and ferrite content analysis. Mechanical testing showed no significant change according to the purge gas. AISI 321 steel and 347 consumable compositions would permit use of nitrogen rich gases for root shielding without a risk of hot cracking.

  6. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    Directory of Open Access Journals (Sweden)

    Carlos Eduardo Pinedo

    2013-06-01

    Full Text Available In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462 stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon supersaturation and expansion of the FCC lattice. For the duplex stainless steel AISI F51, the austenitic grains transformed to carbon expanded austenite (γC, the ferritic grains transformed to carbon expanded ferrite (αC and M23C6 type carbides precipitated in the nitrided case. Hardness of the carburized case of the F51 duplex steel reached 1600 HV due to the combined effects of austenite and ferrite lattice expansion with a fine and dispersed precipitation of M23C6 carbides.O aço inoxidável austenítico AISI 316L e o aço inoxidável duplex AISI F51 (EN 1.4462 foram cementados sob plasma-DC na temperatura de 480ºC, utilizando-se CH4 como gás de arraste. A cementação sob plasma à baixa temperatura conduziu a uma elevada supersaturação do reticulado cristalino em carbono com a formação de austenita expandida(γC, sem a precipitação de carbonetos. A dureza do aço 316L, após a cementação, atingiu um valor máximo de 1000 HV, devido à supersaturação de ∼ 13 at% de carbono e à expansão do reticulado cristalino CFC. Para o aço inoxidável duplex AISI F51, os grãos de austenita se transformaram em austenita expandida pelo carbono e os grãos de ferrita se transformaram para ferrita expandida com a precipitação de carbonetos do tipo M23C6, na camada cementada. A dureza da camada cementada, no aço F51, atingiu 1600HV, devido ao efeito combinado da expansão dos reticulados cristalinos da austenita e da ferrita com a precipitação fina e

  7. Hot rolling of the superaustenitic stainless steel AISI 904L: Vroče valjanje superavstenitnega nerjavnega jekla AISI 904L:

    OpenAIRE

    Arh, Boštjan; Burja, Jaka; PODGORNIK, Bojan; Tehovnik, Franc; Žužek, Borut

    2014-01-01

    The AISI 904L superaustenitic stainless steel has a narrow processing window. In this work the hot rolling of steel, specifically the hot deformation behavior, is investigated. Specimens of steel were hot rolled at temperatures from 1000 °C to 1250 °C with 50 °C increments and the rolling loads were measured and recorded. Microstructural changes were examined, with the accent on the recrystallization. From changes of the hot-rolling loads and microstructure it is concluded that the recrystall...

  8. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    Energy Technology Data Exchange (ETDEWEB)

    Prajitno, Djoko Hadi, E-mail: djokohp@batan.go.id; Syarif, Dani Gustaman, E-mail: djokohp@batan.go.id [Research Center for Nuclear Materials and Radiometry, Jl. Tamansari 71, Bandung 40132 (Indonesia)

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  9. Q-switch Nd:YAG laser welding of AISI 304 stainless steel foils

    International Nuclear Information System (INIS)

    Conventional fusion welding of stainless steel foils (<100 μm thickness) used in computer disk, precision machinery and medical device applications suffer from excessive distortion, formation of discontinuities (pore, void and hot crack), uncontrolled melting (melt-drop through) and poor aesthetics. In this work, a 15 ns pulsed, 400 mJ Nd:YAG laser beam was utilized to overcome these barriers in seam welding of 60 μm thin foil of AISI 304 stainless steel. Transmission electron microscopy was used to characterize the microstructures while hardness and tensile-shear tests were used to evaluate the strengths. Surface roughness was measured using a DekTak profilometer while porosity content was estimated using the light microscope. Results were compared against the data obtained from resistance seam welding. Laser welding, compared to resistance seam welding, required nearly three times less heat input and produced welds having 50% narrower seam, 15% less porosity, 25% stronger and improved surface aesthetics. In addition, there was no evidence of δ-ferrite in laser welds, supporting the absence of hot cracking unlike resistance welding

  10. Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

    Science.gov (United States)

    Sudha, C.; Sivai Bharasi, N.; Anand, R.; Shaikh, H.; Dayal, R. K.; Vijayalakshmi, M.

    2010-07-01

    AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 μm width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 μm width was identified which was found to consist of M 23C 6 carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

  11. Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Sudha, C. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Sivai Bharasi, N. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Anand, R. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Shaikh, H., E-mail: hasan@igcar.gov.i [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Dayal, R.K. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Vijayalakshmi, M. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

    2010-07-31

    AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 {mu}m width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 {mu}m width was identified which was found to consist of M{sub 23}C{sub 6} carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

  12. Surface Nanostructure Formations in an AISI 316L Stainless Steel Induced by Pulsed Electron Beam Treatment

    Directory of Open Access Journals (Sweden)

    Yang Cai

    2015-01-01

    Full Text Available High current pulsed electron beam (HCPEB is an efficient technique for surface modifications of metallic materials. In the present work, the formations of surface nanostructures in an AISI 316L stainless steel induced by direct HCPEB treatment and HCPEB alloying have been investigated. After HCPEB Ti alloying, the sample surface contained a mixture of the ferrite and austenite phases with an average grain size of about 90 nm, because the addition of Ti favors the formation of ferrite. In contrast, electron backscattered diffraction (EBSD analyses revealed no structural refinement on the direct HCPEB treated sample. However, transmission electron microscope (TEM observations showed that fine cells having an average size of 150 nm without misorientations, as well as nanosized carbide particles, were formed in the surface layer after the direct HCPEB treatment. The formation of nanostructures in the 316L stainless steel is therefore attributed to the rapid solidification and the generation of different phases other than the steel substrate in the melted layer.

  13. Investigation of the influential parameters of machining of AISI 304 stainless steel

    Indian Academy of Sciences (India)

    R A Mahdavinejad; S Saeedy

    2011-12-01

    Austenitic stainless steels are hard materials to machine, due to their high strength, high ductility and low thermal conductivity. The last characteristic results in heat concentration at the tool cutting edge. This paper aims to optimize turning parameters of AISI 304 stainless steel. Turning tests have been performed in three different feed rates (0.2, 0.3, 0.4 mm/rev) at the cutting speeds of 100, 125, 150, 175 and 200 m/min with and without cutting fluid. A design of experiments (DOE) and an analysis of variance (ANOVA) have been made to determine the effects of each parameter on the tool wear and the surface roughness. It is being inferred that cutting speed has the main influence on the flank wear and as it increases to 175 m/min, the flank wear decreases. The feed rate has the most important influence on the surface roughness and as it decreases, the surface roughness also decreases. Also, the application of cutting fluid results in longer tool life and better surface finish.

  14. An Electrochemical Processing Strategy for Improving Tribological Performance of Aisi 316 Stainless Steel Under Grease Lubrication

    Science.gov (United States)

    Zou, Jiaojuan; Li, Maolin; Lin, Naiming; Zhang, Xiangyu; Qin, Lin; Tang, Bin

    2014-12-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribological performance of 316 SS. Tribological behaviors of raw 316 SS and the treated sample were measured using a reciprocating type tribometer sliding against GCr15 steel counterpart under dry and grease lubrication conditions. The results showed that the mass losses of the two samples were in the same order of magnitude, and the raw sample exhibited lower friction coefficient in dry sliding. When the tests were conducted under grease lubrication condition, the friction coefficients and mass losses of the treated sample were far lower than those of the raw 316 SS. The tribological performance of 316 SS under grease lubrication was drastically improved after electrochemical processing.

  15. Effect of Austenitizing Heat Treatment on the Microstructure and Hardness of Martensitic Stainless Steel AISI 420

    Science.gov (United States)

    Barlow, L. D.; Du Toit, M.

    2012-07-01

    The effect of austenitizing on the microstructure and hardness of two martensitic stainless steels was examined with the aim of supplying heat-treatment guidelines to the user that will ensure a martensitic structure with minimal retained austenite, evenly dispersed carbides and a hardness of between 610 and 740 HV (Vickers hardness) after quenching and tempering. The steels examined during the course of this examination conform in composition to medium-carbon AISI 420 martensitic stainless steel, except for the addition of 0.13% vanadium and 0.62% molybdenum to one of the alloys. Steel samples were austenitized at temperatures between 1000 and 1200 °C, followed by oil quenching. The as-quenched microstructures were found to range from almost fully martensitic structures to martensite with up to 35% retained austenite after quenching, with varying amounts of carbides. Optical and scanning electron microscopy was used to characterize the microstructures, and X-ray diffraction was employed to identify the carbide present in the as-quenched structures and to quantify the retained austenite contents. Hardness tests were performed to determine the effect of heat treatment on mechanical properties. As-quenched hardness values ranged from 700 to 270 HV, depending on the amount of retained austenite. Thermodynamic predictions (using the CALPHAD™ model) were employed to explain these microstructures based on the solubility of the carbide particles at various austenitizing temperatures.

  16. Modification and characterization of the AISI 410 martensitic stainless steels surface; Modificacao e caracterizacao da superficie do aco inoxidavel martensitico AISI 410

    Energy Technology Data Exchange (ETDEWEB)

    Bincoleto, A.V.L. [Universidade Federal de Sao Carlos (PPG-CEM/UFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Nascente, P.A.P. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    Steam turbines are used in the generation of more than half the electric energy produced in the world nowadays. It is important the study which aims to improve the efficiency by means of the optimization of leaks and of the aerodynamic profiles, as well as to maintain the integrity of the components. The martensitic stainless steels are widely employed due to the combination of their good mechanical properties with higher corrosion resistance. However, their lower wear resistance and their poor tribological behavior limit their use, since they decrease the component life time. In order to evaluate the improvement in the performance of the AISI 410 stainless steel, several process of surface modification were employed. Five samples were produced: the first one was not treated, the second one received liquid nitriding, the third, gas nitriding, the forth, thermal aspersion of tungsten carbide, and the fifth, boronizing. The samples were characterized by optical microscopy, surface microhardness, and X-ray diffractometry. (author)

  17. LaCrO3 composite coatings for AISI 444 stainless steel solid oxide fuel cell interconnects

    Directory of Open Access Journals (Sweden)

    Wilson Acchar

    2012-12-01

    Full Text Available Doped lanthanum chromite-based ceramics are the most widely used interconnector material in solid fuel cells (SOFC since they exhibit significant electrical and thermal conductivity, substantial corrosion resistance and adequate mechanical strength at ambient and high temperatures. The disadvantage of this material is its high cost and poor ductility. The aim of this study is to determine the mechanical and oxidation behavior of a stainless steel (AISI 444 with a LaCrO3 deposition on its surface obtained through spray pyrolisis. Coated and pure AISI 444 materials were characterized by mechanical properties, oxidation behavior, X-ray diffraction and scanning electronic microscopy. Results indicated that the coated material displays better oxidation behavior in comparison to pure stainless steel, but no improvement in mechanical strength. Both materials indicate that deformation behavior depends on testing temperatures.

  18. OPTIMIZATION OF SURFACE ROUGHNESS AND TOOL FLANK WEAR IN TURNING OF AISI 304 AUSTENITIC STAINLESS STEEL WITH CVD COATED TOOL

    Directory of Open Access Journals (Sweden)

    M. KALADHAR

    2013-04-01

    Full Text Available AISI 304 austenitic stainless steel is a popularly used grade in the various fields of manufacturing because of its high ductility, high durability and excellent corrosion resistance. High work hardening, low heat conductivity and high built up edge (BUE formation made this as difficult-to- machine material. Poor surface quality and rapid tool wear are the common problems encountered while machining it. In the present work, an attempt has been made to explore the influence of machining parameters on the performance measures, surface roughness and flank wear in turning of AISI 304 austenitic stainless steel with a two layer Chemical vapour deposition(CVD coated tool. In order to achieve this, Taguchi approach has been employed. The results revealed that the cutting speed most significantly, influences both surface roughness and flank wear. In addition to this the optimal setting of process parameters and optimal ranges of performance measures are predicted.

  19. Electrochemical Study of Welded AISI 304 and 904L Stainless Steel in Seawater in View of Corrosion

    Directory of Open Access Journals (Sweden)

    Richárd Székely

    2010-10-01

    Full Text Available This is a comparative study of the corrosion behaviour of welds in AISI 304 and AISI 904L stainless steels carried out in seawater model solution in the temperature range 5-35°C and the standard of corrosion testing of welds was followed. The corrosion rate and corrosion attack characteristics were determined for welds of the examined steels with several type of treatment. The aim of this work was to compare the steels based on their resistance against the corrosion in terms of pitting potential (Epit and repassivation potential (Erepass. Seawater is an electrochemically aggressive medium, which can initiate localised corrosion in welded stainless steels. Different electrochemical and testing methods were used, including cyclic voltammetry, chronopotentiometry, electrochemical impedance spectroscopy (EIS, pH measuring and penetration tests.

  20. Friction Characteristics of Nitrided Layers on AISI 430 Ferritic Stainless Steel Obtained by Various Nitriding Processes

    Directory of Open Access Journals (Sweden)

    Hakan AYDIN

    2013-03-01

    Full Text Available The influence of plasma, gas and salt-bath nitriding techniques on the friction coefficient of AISI 430 ferritic stainless steel was studied in this paper. Samples were plasma nitrided in 80 % N2 + 20 % H2 atmosphere at 450 °C and 520 °C for 8 h at a pressure of 2 mbar, gas nitrided in NH3 and CO2 atmosphere at 570 °C for 13 h and salt-bath nitrided in a cyanide-cyanate salt-bath at 570 °C for 1.5 h. Characterisation of nitrided layers on the ferritic stainless steel was carried out by means of microstructure, microhardness, surface roughness and friction coefficient measurements. Friction characteristics of the nitrided layers on the 430 steel were investigated using a ball-on-disc friction-wear tester with a WC-Co ball as the counter-body under dry sliding conditions. Analysis of wear tracks was carried out by scanning electron microscopy. Maximum hardness and maximum case depth were achieved on the plasma nitrided sample at 520 ºC for 8 h. The plasma and salt-bath nitriding techniques significantly decreased the average surface roughness of the 430 ferritic stainless steel. The friction test results showed that the salt-bath nitrided layer had better friction-reducing ability than the other nitrided layers under dry sliding conditions. Furthermore, the friction characteristic of the plasma nitrided layer at 520 ºC was better than that of the plasma nitrided layer at 450 °C.DOI: http://dx.doi.org/10.5755/j01.ms.19.1.3819

  1. Modifications on the behaviour of AISI 304 stainless steel submitted to creep caused by intermediate treatment of annealing

    International Nuclear Information System (INIS)

    Type AISI 304 austenitic stainless steel samples which have been previously creep deformed at 7500C, were annealed at 11000C. The effects of this heat treatment in the mechanical behavior of this material when retested in creep were investigated. The results were analysed by taking into account the structural modifications observed and the controlling mechanisms which operate during the deformation and fracture occurring in the creep process. (Author)

  2. Extended X-Ray Absorption Fine Structure Investigation of Carbon Stabilized Expanded Austenite and Carbides in Stainless Steel AISI 316

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny;

    2011-01-01

    Low temperature carburized AISI 316 stainless steel - carbon expanded austenite - was investigated with EXAFS and synchrotron diffraction together with synthesized carbides of the type M3C2, M7C3 and M23C6. It was found that the chemical environment of carbon expanded austenite is not associated...... with any of the investigated carbides, that carbon has a strong affinity for chromium, i.e. short range order, and that carbon is in solid solution....

  3. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER)

    International Nuclear Information System (INIS)

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H3BO3 Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author)

  4. Dislocation structure evolution and its effects on cyclic deformation response of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Research highlights: → The cyclic deformation response of AISI 316L steel is investigated at 20 deg. C. → The corresponding microstructure evolution is characterised by electron microscopy. → A 3D representation of dislocation evolution is proposed based on the observation. → The 3D representation gives a good explanation of the microstructure complexity. → The cyclic deformation response is discussed based on the microstructure evolution. - Abstract: The cyclic deformation response of an austenitic stainless steel is characterised in terms of its cyclic peak tensile stress properties by three stages of behaviour: a hardening stage followed by a softening stage, and finally a stable stress response stage. A series of tests have been performed and interrupted at selected numbers of cycles in the different stages of mechanical response. At each interruption point, specimens have been examined by transmission electron microscopy (TEM) with different beam directions by means of the tilting function in order to investigate the formation and the development of dislocation structures from the as-received condition until the end of fatigue life. A new 3D representation of dislocation structure evolution during cyclic loading is proposed on the basis of the microstructural observations. The 3D representation provides a deeper insight into the development of dislocation structures in AISI 316L during low cycle fatigue loading at room temperature. By investigating the dislocation evolution, the study shows that the hardening response is mainly associated with an increase of total dislocation density, whereas the softening stage is a result of the formation of dislocation-free regions. Further development of the dislocation structure into a cellular structure is responsible for the stable stress response stage.

  5. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 ± 0.3) × 10−6 m2/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 ± 0.5) × 10−6 m2/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 °C, the thermal diffusivity increases up to (12.0 ± 2) × 10−6 m2/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  6. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    OpenAIRE

    Jose Luddey Marulanda-Arevalo; Saul Castañeda-Quintana; Francisco Javier Perez-Trujillo

    2015-01-01

    Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR). Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina), el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 ). En el recubrimiento si n tratamiento térmico están las siguiente s espe...

  7. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  8. Parametric optimization during machining of AISI 304 Austenitic Stainless Steel using CVD coated DURATOMIC cutting insert

    Directory of Open Access Journals (Sweden)

    M. Kaladhar

    2012-08-01

    Full Text Available In this work, Taguchi method is applied to determine the optimum process parameters for turning of AISI 304 austenitic stainless steel on CNC lathe. A Chemical vapour deposition (CVD coated cemented carbide cutting insert is used which is produced by DuratomicTM technology of 0.4 and 0.8 mm nose radii. The tests are conducted at four levels of Cutting speed, feed and depth of cut. The influence of these parameters are investigated on the surface roughness and material removal rate (MRR. The Analysis Of Variance (ANOVA is also used to analyze the influence of cutting parameters during machining. The results revealed that cutting speed significantly (46.05% affected the machined surface roughness values followed by nose radius (23.7%. The influence of the depth of cut (61.31% in affecting material removal rate (MRR is significantly large. The cutting speed (20.40% is the next significant factor. Optimal range and optimal level of parameters are also predicted for responses.

  9. Influence of gas pressure and substrate temperature on PIII nitrocarburizing process of AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Abd El-Rahman, A.M. [Physics Department, Faculty of Science, South Valley University, Sohag Branch, Sohag (Egypt) and Institute of Ion Beam Physics and Material Research, FWII, Forschungszentrum Rossendorf, 01314 Dresden (Germany)]. E-mail: ahmedphys96@hotmail.com; El-Hossary, F.M. [Physics Department, Faculty of Science, South Valley University, Sohag Branch, Sohag (Egypt); Negm, N.Z. [Physics Department, Faculty of Science, South Valley University, Sohag Branch, Sohag (Egypt); Prokert, F. [Institute of Ion Beam Physics and Material Research, FWII, Forschungszentrum Rossendorf, 01314 Dresden (Germany); Richter, E. [Institute of Ion Beam Physics and Material Research, FWII, Forschungszentrum Rossendorf, 01314 Dresden (Germany); Moeller, W. [Institute of Ion Beam Physics and Material Research, FWII, Forschungszentrum Rossendorf, 01314 Dresden (Germany)

    2004-12-01

    Plasma immersion ion implantation (PIII) has been used to modify the surface properties of 304 austenitic stainless steel (AISI). The influence of working gas pressure, 0.2-1.0 Pa, and substrate temperature, 300-500 deg. C, on the microstructure, treating rate, nitrogen/carbon concentration depth profile, and surface microhardness was investigated. A gas composition of 25% C{sub 2}H{sub 2}, 75% N{sub 2}, r.f. plasma power input of 350 W, and a negatively biased potential of 30 kV were fixed during the experiment. The experimental results show that the substrate temperature and the diffusion process of nitrogen and carbon depend on the gas pressure inside the plasma chamber. The thickness of the modified layer has been found to be more than 30 {mu}m for samples were treated in the plasma for 60 min. The results show also that the values of diffusion coefficient and surface microhardness of the treated samples are high to be 3.4 x 10{sup -1} {mu}m{sup 2}/s and 1880 kg/mm{sup 2}, respectively.

  10. Influence of gas pressure and substrate temperature on PIII nitrocarburizing process of AISI 304 stainless steel

    Science.gov (United States)

    Abd El-Rahman, A. M.; El-Hossary, F. M.; Negm, N. Z.; Prokert, F.; Richter, E.; Möller, W.

    2004-12-01

    Plasma immersion ion implantation (PIII) has been used to modify the surface properties of 304 austenitic stainless steel (AISI). The influence of working gas pressure, 0.2-1.0 Pa, and substrate temperature, 300-500 °C, on the microstructure, treating rate, nitrogen/carbon concentration depth profile, and surface microhardness was investigated. A gas composition of 25% C2H2, 75% N2, r.f. plasma power input of 350 W, and a negatively biased potential of 30 kV were fixed during the experiment. The experimental results show that the substrate temperature and the diffusion process of nitrogen and carbon depend on the gas pressure inside the plasma chamber. The thickness of the modified layer has been found to be more than 30 μm for samples were treated in the plasma for 60 min. The results show also that the values of diffusion coefficient and surface microhardness of the treated samples are high to be 3.4 × 10-1 μm2/s and 1880 kg/mm2, respectively.

  11. Nitrocarburizing of AISI-304 stainless steel using high-voltage plasma immersion ion implantation

    Energy Technology Data Exchange (ETDEWEB)

    Abd El-Rahman, A.M. [Physics Department, Faculty of Science, Sohag University, 82524 Sohag (Egypt)], E-mail: ahmedphys96@hotmail.com; Mohamed, S.H.; Ahmed, M.R. [Physics Department, Faculty of Science, Sohag University, 82524 Sohag (Egypt); Richter, E.; Prokert, F. [Institut fuer Ionenstrahlphysik und Materialforschung, Forschungszentrum Dresden Rossendorf (Germany)

    2009-05-15

    AISI-304 austenitic stainless steel has been nitrocarburized in N{sub 2} and C{sub 2}H{sub 2} ambient using high-voltage plasma immersion ion implantation (PIII) technology. The use of different PIII treatment times revealed important hints with respect to the microstructural, mechanical and corrosion properties of the nitrocarburized layer. Grazing incidence X-ray diffraction (GIXRD) shows the presence of nitride ({gamma}{sub N} and CrN) and carbide ({gamma}{sub C} and Fe{sub 3}C) phases. Glow discharge optical spectroscopy (GDOS) has been used to characterize the elemental depth profiles in which the thickness of the modified layers is derived. Dynamic microindentation method is used for the study of mechanical performance of the nitrocarburized layer as well as the untreated material. The microhardness has been increased to a maximum value of more than nine times compared to that of the untreated one. The corrosion performance is characterized by potentiodynamic polarization technique and was found to be treatment time dependent.

  12. Thermodynamic modeling and kinetics simulation of precipitate phases in AISI 316 stainless steels

    Science.gov (United States)

    Yang, Y.; Busby, J. T.

    2014-05-01

    This work aims at utilizing modern computational microstructural modeling tools to accelerate the understanding of phase stability in austenitic steels under extended thermal aging. Using the CALPHAD approach, a thermodynamic database OCTANT (ORNL Computational Thermodynamics for Applied Nuclear Technology), including elements of Fe, C, Cr, Ni, Mn, Mo, Si, and Ti, has been developed with a focus on reliable thermodynamic modeling of precipitate phases in AISI 316 austenitic stainless steels. The thermodynamic database was validated by comparing the calculated results with experimental data from commercial 316 austenitic steels. The developed computational thermodynamics was then coupled with precipitation kinetics simulation to understand the temporal evolution of precipitates in austenitic steels under long-term thermal aging (up to 600,000 h) at a temperature regime from 300 to 900 °C. This study discusses the effect of dislocation density and difusion coefficients on the precipitation kinetics at low temperatures, which shed a light on investigating the phase stability and transformation in austenitic steels used in light water reactors.

  13. Finite Element Simulation of Residual Stresses in Butt Welding of Two AISI 304 Stainless Steel Plates

    Directory of Open Access Journals (Sweden)

    Gurinder Singh Brar

    2013-06-01

    Full Text Available Welding is one of the most reliable and efficient permanent metal joining processes in the industry. When two plates are joined by welding, a very complex thermal cycle is applied to the weldment. Thermal energy applied results in irreversible elastic-plastic deformation and consequently gives rise to the residual stresses in and around fusion zone and heat affected zone (HAZ. It is well established fact that structural integrity of components is substantially affected by the residual stresses when subjected to thermal and structural loads. Presence of residual stresses may be beneficial or harmful for the structural components depending on the nature and magnitude of residual stresses. Using finite element based commercially available software, coupled thermal-mechanical three dimensional finite element model was developed by making an approximate geometry of the butt welded joint. Finite element analysis was performed to understand the complete nature of residual stresses in manual metal arc welded joint of AISI 304 stainless steel plate. Variation of residual stress in the plates in the heat affected zone was also being studied. The results obtained by finite element method agree well with those from X-ray diffraction method as published in literature for the prediction of residual stresses.

  14. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Directory of Open Access Journals (Sweden)

    Chen Ying An

    2010-09-01

    Full Text Available The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW, which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results were analyzed by means of tensile tests, Vickers microhardness, metallographic tests and SEM-EDX. The strength of the joints varied with increasing friction time and the use of different pressure values. Joints were obtained with superior mechanical properties of the AA1050 aluminum, with fracture occurring in the aluminum away from the bonding interface. The analysis by EDX at the interface of the junction showed that interdiffusion occurs between the main chemical components of the materials involved. The RFW proves to be a great method for obtaining joints between dissimilar materials, which is not possible by fusion welding processes.

  15. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  16. Kinetic investigation of AISI 304 Stainless Steel boronized in indirect heated fluidized bed furnace

    Directory of Open Access Journals (Sweden)

    Topuz P.

    2016-01-01

    Full Text Available In this study, kinetic examinations on boronized AISI 304 Stainless Steel samples were described. Samples were boronized in indirect heated fluidized bed furnace consists of Ekabor 1™ boronizing agent at 1123, 1223 and 1323 K for 1,2 and 4 hours. Morphologically and typically examinations of borides formed on the surface of steel samples were studied by optical microscope, scanning electron microscope (SEM and X-Ray diffraction (XRD. Boride layer thickness formed on the steel X5CrNi 18-10 ranges from 12 to 176 μm. The hardness of the boride layer formed on the steel X5CrNi 18-10 varied between 1709 and 2119 Hv0,1. Layer growth kinetics were analyzed by measuring the extent of penetration of FeB and Fe2B sublayers as a function of boronizing time and temperature. The kinetics of the reaction has been determined with K=Ko exp (-Q/RT equation. Activation energy (Q of boronized steel X5CrNi 18-10 was determined as 244 kj/mol.

  17. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    Directory of Open Access Journals (Sweden)

    Jose Luddey Marulanda-Arevalo

    2015-01-01

    Full Text Available Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR. Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina, el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 . En el recubrimiento si n tratamiento térmico están las siguiente s especies: Al 13 Fe 4 , Fe 2 Al 5 , FeAl 2 y Al 5 FeNi, las cuales están presentes para ambos aceros. Además, el tratamiento térmico provoca la difusa de alu minio hacia el sustrato y la difusa de hierro del sustrato haci a la superficie del recubrimiento, haciendo la trans formación de los compuestos ant eriores a FeAl, Fe 2 Al 5 , FeAl 2 , Al 0.99 Fe 0.99 Ni 0.02 , AlNi y el Fe 2 AlCr. Se realizó la simulación termodinámica con el s oftware Thermo Calc para obt ener información de la posible composición y la cantidad de mat erial depositado, para condiciones seleccionadas. Las muestras recubi ertas y sin recubrir, se expus ieron a 750 ºC en una atmósfera d onde el vapor agua se transporta a las muestras usando un flujo de N 2 de 40 ml/min, más 100 % vapor de agua (H 2 O. Los dos sustratos sin revestir se comportaron de manera diferente, ya que el acero AISI 304 soportó bien el a taque y ganó poco peso (0.49 mg/cm 2 , en comparación con el acero AISI 316 que perdió mucho peso (25.4 mg/cm 2 . Los aceros recubiertos ganaron poco de peso durante las mil horas de exposición (0.26 mg/cm 2 y soportaron muy bien el ataque corrosivo en c omparación con sustratos sin r ecubrimiento.

  18. Resistance spot welding joints of AISI 316L austenitic stainless steel sheets: Phase transformations, mechanical properties and microstructure characterizations

    International Nuclear Information System (INIS)

    Highlights: • Resistance spot welding of AISI 316L stainless steel sheets. • Microstructure prediction by the use of Schaeffler and Pseudo-binary diagrams. • Non-equilibrium phases including skeletal, acicular and lathy delta ferrite formed. • Mechanical characterization of weld nuggets including peak load and failure energy. • Different failure modes were found at various welding currents. - Abstract: In this paper, we aim to optimize welding parameters namely welding current and time in resistance spot welding (RSW) of the austenitic stainless steel sheets grade AISI 316L. Afterward, effect of optimum welding parameters on the resistance spot welding properties and microstructure of AISI 316L austenitic stainless steel sheets has been investigated. Effect of welding current at constant welding time was considered on the weld properties such as weld nugget size, tensile–shear load bearing capacity of welded materials, failure modes, failure energy, ductility, and microstructure of weld nuggets as well. Phase transformations that took place during weld thermal cycle were analyzed in more details including metallographic studies of welding of the austenitic stainless steels. Metallographic images, mechanical properties, electron microscopy photographs and micro-hardness measurements showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Backscattered electron scanning microscopic images (BE-SEM) showed various types of delta ferrite in weld nuggets. Three delta ferrite morphologies consist of skeletal, acicular and lathy delta ferrite morphologies formed in resistance spot welded regions as a result of non-equilibrium phases which can be attributed to the fast cooling rate in RSW process and consequently, prediction and explanation of the obtained morphologies based on Schaeffler, WRC-1992 and Pseudo-binary phase diagrams would be a difficult task

  19. Atomic Force Microscopy, Scanning Kelvin Probe Force Microscopy and magnetic measurements on thermally oxidized AISI 304 and AISI 316 stainless steels

    International Nuclear Information System (INIS)

    Research highlights: → The surface roughness of the bare substrate influence the oxide layer growth. → The oxide layer roughness follows power laws and belongs to universality class. → At low growth temperature, the p-n heterojunction disappears in some places. → SKPFM images allow the direct visualization of local corrosion sites. → Presence of a magnetite phase in the outer iron rich layer of the oxide thin film. - Abstract: Thermally oxidized AISI304 and AISI316 stainless steels are studied by Atomic Force Microscopy, Scanning Kelvin Probe Force Microscopy (SKPFM) and Magneto-Optical Kerr effect as a function of their growth temperature. The surface roughness is a competition between the roughness of the bare substrate and the roughness resulting from the oxide layer growth. Cr oxide is present at some places on the surface at low growth temperature as shown by SKPFM. The observed decrease of surface potential with the oxide layer thickness indicates an effective protection against corrosion. Magnetic measurements demonstrate that the outer layer contains a magnetite phase (in-plane magnetization).

  20. Martensite transformation induced by deformation and its phase electrochemical behavior for stainless steels AISI 304 and 316L

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The martensite transformation induced by tensile elongation and its effect on the behavior of phase electrochemistry of AISI 304 and 316L in 3.5% NaCl solution were studied. The results show that the content of ((-martensite in stainless steel 304 increases with the true strain. As ((-martensite content increased, free corrosion potential and pitting potential of stainless steel 304 in 3.5% NaCl solution appeared the change trend of a minimum. It was also found that pitting nucleated preferentially at the phase interfaces between martensite and austenite. There existed apparent difference between electrochemical properties of austenite and of martensite for stainless steel 304 and 316L in 3.5% NaCl solution.

  1. Analysis of a premature failure of welded AISI316L stainless steel pipes originated by microbial induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Otero, E.; Bastidas, J.M.; Lopez, V. [Centro Nacional de Investigaciones Metalurgicas, Madrid (Spain)

    1997-07-01

    This paper analyses the causes of the premature failure of welded AISI 316L stainless steel (ss) pipes which formed part of a sea water cooling circuit. The service time of the pipes was 8 months. The laboratory tests carried out consisted of metallography tests, {delta}-ferrite determination, intergranular corrosion susceptibility, cyclic anodic polarization curves, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray photo-electron spectroscopy (XPS). The study presents typical forms of microbial induced corrosion (MIC) in AISI 308L and 316L ss in contact with natural sea water. The research is completed with the performance of bacteriological tests which demonstrate that the bacteria which cause the localized corrosion are of the sulphate-reducing genus ``desulfovibrio`` and the sulphide-oxidizing genus ``thiocapsa``. (orig.) 17 refs.

  2. Evaluation of Microstructure and Mechanical Properties of Laser Beam Welded AISI 409M Grade Ferritic Stainless Steel%Evaluation of Microstructure and Mechanical Properties of Laser Beam Welded AISI 409M Grade Ferritic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    A K Lakshminarayanan; V Balasubramanian

    2012-01-01

    The microstructure analysis and mechanical properties evaluation of laser beam welded AISI 409M ferritic stainless steel joints are investigated. Single pass autogeneous welds free of volumetric defects were produced at a welding speed of 3 000 mm/min. The joints were subjected to optical microscope, scanning electron fractographe, microhardness, transverse and longitudinal tensile, bend and charpy impact toughness testing. The coarse ferrite grains in the base metal were changed into dendritic grains as a result of rapid solidification of laser beam welds. Tensile testing indicates overmatching of the weld metal is relative to the base metal. The joints also exhibited acceptable impact toughness and bend strength properties.

  3. Self-organisation of nanoscaled pores in anodic oxide overlayer on stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Martin, F. [CEA de Saclay, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Del Frari, D. [CEA de Saclay, DSM, IRAMIS, SPSCI, F-91191 Gif-sur-Yvette (France); Cousty, J. [CEA de Saclay, DSM, IRAMIS, SPSCI, F-91191 Gif-sur-Yvette (France)], E-mail: jacques.cousty@cea.fr; Bataillon, C. [CEA de Saclay, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France)

    2009-04-15

    The nanoscaled morphology of the overlayer covering stainless steels after electropolishing in perchloric acid-based electrolyte was explored mainly by AFM and SEM. Two kinds of stainless steels were tested. For the austenitic one (AISI 304L), a quasi-periodic arrangement of pores in this overlayer has been observed. Depending on the experimental conditions, the distance between neighbouring pores ranged from 20 nm up to 230 nm. This inter-pore distance varied either with the applied voltage or with the current density for a constant voltage. From XPS spectra performed on the nanostructured surfaces, analysis of the energy shifts of Cr and Fe 2p levels showed that the anodic overlayer was enriched in Cr atoms compared to the 304L steel bulk composition. For the austeno-ferritic duplex stainless steel, the electropolished surface exhibited nanoscaled pores, which had grown and self-organised on both phases but with different characteristic dimensions.

  4. Residual Stress Distribution and Microstructure at a Laser Spot of AISI 304 Stainless Steel Subjected to Different Laser Shock Peening Impacts

    Directory of Open Access Journals (Sweden)

    Wenquan Zhang

    2015-12-01

    Full Text Available The effects of different laser shock peening (LSP impacts on the three-dimensional displayed distributions of surface and in-depth residual stress at a laser spot of AISI 304 stainless steel were investigated by X-ray diffraction technology with the sin2φ method and MATLAB 2010a software. Microstructural evolution in the top surface subjected to multiple LSP impacts was presented by means of cross-sectional optical microscopy (OM and transmission electron microscopy (TEM observations. Experimental results and analysis indicated that residual stress distribution and microstructure at a laser spot depended strongly on the number of multiple LSP impacts, and refined grain and ultra-high strain rate play an important role in the improvement of compressive residual stress of AISI 304 stainless steel. The analysis of treatment of the extended surface was presented to obtain uniform surface properties on the top surface of AISI 304 stainless steel.

  5. Fatigue life improvements of the AISI 304 stainless steel ground surfaces by wire brushing

    Science.gov (United States)

    Ben Fredj, Nabil; Ben Nasr, Mohamed; Ben Rhouma, Amir; Sidhom, Habib; Braham, Chedly

    2004-10-01

    The surface and subsurface integrity of metallic ground components is usually characterized by an induced tensile residual stress, which has a detrimental effect on the fatigue life of these components. In particular, it tends to accelerate the initiation and growth of the fatigue cracks. In this investigation, to deliberately generate compressive residual stresses into the ground surfaces of the AISI 304 stainless steel (SS), wire brushing was applied. It was found that under the experimental conditions selected in this investigation, while the surface roughness was slightly improved by the brushing process, the surface residual stress shifted from a tensile stress (σ‖=+450 MPa) to a compressive stress (σ‖=-435 MPa). On the other hand, the work-hardened deformation layer was almost two times deeper after wire brushing. Concerning the fatigue life, an improvement of 26% in terms of endurance limit at 2×106 cycles was realized. Scanning electron microscope (SEM) observations of the fatigue fracture location and size were carried out to explain the fatigue life improvement. It was found that the enhancement of the fatigue strength could be correlated with the distribution and location of the fatigue fracture nucleation sites. Concerning the ground surfaces, it was seen that the fatigue cracks initiated at the bottom of the grinding grooves and were particularly long (150-200 µm). However, the fatigue cracks at the brushed surfaces were shorter (20-40 µm) and appeared to initiate sideways to the plowed material caused by the wire brushing. The results of the wire-brushed surface characterization have shown that significant advantages can be realized regarding surface integrity by the application of this low-cost process compared to shot peening.

  6. The influence of the martensitic transformation on the fatigue of an AISI type 316 metastable stainless steel

    International Nuclear Information System (INIS)

    The influence of the martensitic transformation on the process of pulse tension fatigue of a AISI type 316 metastable stainless steel was studied at 250 and 1960c. The fatigue tests were performed on annealed and cold worked specimens in order to separate the effects of static transformation, dynamic transformation and work hardening. The fatigue limits obtained from the corresponding Wohler curves were compared for the different test conditions. The results showed that the fatigue is not affected by the dynamically induced martensite. On the other hand the static martensite, previously induced, appears to decrease the resistance to fatigue. The reasons for these effects are discussed. (Author)

  7. Effect of rare earth elements on microstructure and oxidation behaviour in TIG weldments of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    The influence of rare earth addition in weld metal, on the microstructure and oxidation behaviour of AISI 316L stainless steel in dry air under isothermal condition at 973 K for 240 h is reported. Rare earth metal (REM) doped weld metal zone exhibits better oxidation resistance during isothermal holding as compared to base metal and undoped weld metal zone of 316L. Presence of both Ce and Nb in weld metal shows superior oxidation resistance than with Ce alone. TIG weld microstructures are presented by optical microscopy. The morphologies of the scales and nature of their adherence to the alloy substrates, and scale spallation have been characterized by SEM and EDAX

  8. Effect of Cl– on the corrosive wear of AISI 321 stainless steel in H2SO4 solution

    Indian Academy of Sciences (India)

    Yanliang Huang; Xiaoxia Jiang; Sizuo Li

    2003-06-01

    The effect of Cl– on the corrosive wear behaviour of AISI 321 stainless steel in H2SO4 solution was studied via the corrosive wear rate, the load bearing capacity of passive film and the relationship between pitting and corrosive wear. There is a critical load at natural potential, below which the corrosive wear rate is slightly lowered by Cl–, while above which is increased. At natural potential there are more pits at low load than that at a higher one in the wear tracks and the pits are also deeper. The load bearing capacity is lowered by Cl– at passive region and then the corrosive wear rate increased.

  9. Formation of amorphous Ti alloy layers by excimer laser mixing of Ti on AISI 304 stainless-steel surfaces

    Science.gov (United States)

    Jervis, T. R.; Nastasi, M.; Zocco, T. G.; Martin, J. A.

    1988-07-01

    We used excimer laser radiation at 308 nm to mix thin layers of Ti into AISI 304 stainless steel. Different numbers of shots at a fluence about twice the threshold for melting varied the amount of mixing. When mixing is sufficiently complete, an amorphous surface layer is formed with Ti substituting for Fe on a one-to-one basis in the alloy. The laser mixing process, unlike Ti ion implantation, does not result in high incorporation of C in the processed layer, although some C from surface and interface contamination is incorporated into the surface layer.

  10. Small angle neutron scattering study of the damage induced by creep deformation in AISI 304 stainless steel

    International Nuclear Information System (INIS)

    In the austenitic stainless steels, a class of materials largely used in the nuclear power plants, creep induces essentially two new microstructural effects: the nucleation and growth of grain boundary cavities and the precipitation of carbides. Carbides precipitate as a consequence of pure thermal treatment, whereas for the occurrence of voids the presence of stress is necessary. It should be noted however, that the kinetics of precipitation and even the precipitate crystal structure are changed by the introduction of dislocations due to straining during creep. The aim of the present study is a quantitative characterization of the creep damage occurring in a stainless steel of the type X 6 CrNi 8 11 (AISI 304). The experimental techniques used are optical and electron microscopy, microprobe analysis and small angle neutron scattering. This latter technique is described in more detail

  11. Effect of aging at 700 deg. C on precipitation and toughness of AISI 321 and AISI 347 austenitic stainless steel welds

    International Nuclear Information System (INIS)

    A detailed knowledge of changes in microstructures and mechanical behaviour that occur in austenitic stainless steels with or without Nb/Ti-stabilized weld during heat treatment is of great interest, since the ductility and toughness of the material may change drastically after long aging times. Two kinds of materials, i.e. AISI 321 base and without Ti-stabilized weld steel and AISI 347 base with Nb-stabilized weld steel, were compared during aging at 700 deg. C up to 6000 h. Both materials present increased amount of precipitate and decreased impact energy as the aging time increases. The decreased extent of impact energy with aging is almost the same for both base materials. However, it presents differences for 347 and 321 weld samples. The latter shows a more drastic decrease of impact energy than the former due to the different amount of precipitates. 321 weld sample precipitates more numerously than 347 weld sample due to the absence of stabilized Ti/Nb on the former. Large amount of carbides is formed on 321 weld sample immediately after welding. The carbides are transformed to sigma phase, which is mainly responsible for the much more sigma phase precipitation compared with other samples, after high-temperature aging. The fractographs showed, in general, brittle fracture mode in 321 weld impact-fractured specimens after aging at 700 deg. C for 6000 h. However, other samples show ductile fracture mode in general. Several approaches should be employed to control sigma phase precipitation in weld material. These approaches include: decreasing content of ferrite and M23C6 carbide in weld and selecting Nb added weld wire during welding

  12. Electron Backscatter Diffraction Analysis of Joints Between AISI 316L Austenitic/UNS S32750 Dual-Phase Stainless Steel

    Science.gov (United States)

    Shamanian, Morteza; Mohammadnezhad, Mahyar; Amini, Mahdi; Zabolian, Azam; Szpunar, Jerzy A.

    2015-08-01

    Stainless steels are among the most economical and highly practicable materials widely used in industrial areas due to their mechanical and corrosion resistances. In this study, a dissimilar weld joint consisting of an AISI 316L austenitic stainless steel (ASS) and a UNS S32750 dual-phase stainless steel was obtained under optimized welding conditions by gas tungsten arc welding technique using AWS A5.4:ER2594 filler metal. The effect of welding on the evolution of the microstructure, crystallographic texture, and micro-hardness distribution was also studied. The weld metal (WM) was found to be dual-phased; the microstructure is obtained by a fully ferritic solidification mode followed by austenite precipitation at both ferrite boundaries and ferrite grains through solid-state transformation. It is found that welding process can affect the ferrite content and grain growth phenomenon. The strong textures were found in the base metals for both steels. The AISI 316L ASS texture is composed of strong cube component. In the UNS S32750 dual-phase stainless steel, an important difference between the two phases can be seen in the texture evolution. Austenite phase is composed of a major cube component, whereas the ferrite texture mainly contains a major rotated cube component. The texture of the ferrite is stronger than that of austenite. In the WM, Kurdjumov-Sachs crystallographic orientation relationship is found in the solidification microstructure. The analysis of the Kernel average misorientation distribution shows that the residual strain is more concentrated in the austenite phase than in the other phase. The welding resulted in a significant hardness increase in the WM compared to initial ASS.

  13. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial; Estudo da resistencia a corrosao do aco inoxidavel ferritico AISI 444 para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Marques, Rogerio Albuquerque

    2014-09-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  14. Effect of Welding Processes on Tensile and Impact Properties, Hardness and Microstructure of AISI 409M Ferritic Stainless Joints Fabricated by Duplex Stainless Steel Filler Metal

    Institute of Scientific and Technical Information of China (English)

    A K Lakshminarayanan; K Shanmugam; V Balasubramanian

    2009-01-01

    The effect of welding processes such as shielded metal arc welding, gas metal arc welding and gas tungsten arc welding on tensile and impact properties of the ferritic stainless steel conforming to AISI 409M grade is studied. Rolled plates of 4 mm thickness were used as the base material for preparing single pass butt welded joints. Tensile and impact properties, microhardness, microstructure and fracture surface morphology of the welded joints have been evaluated and the results are compared. From this investigatio.n, it is found that gas tungsten arc welded joints of ferritic stainless steel have superior tensile and impact properties compared with shielded metal are and gas metal arc welded joints and this is mainly due to the presence of finer grains in fusion zone and heat affected zone.

  15. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L; Estudo do tratamento termoquimico de carbonitretacao por plasma em tela ativa com pressoes variaveis nos acos inoxidaveis austenitico AISI 316L e ferririco AISI 409

    Energy Technology Data Exchange (ETDEWEB)

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C. [Centro Federal de Educacao Tecnologica do Maranhao (CEFET/MA), Sao Luis, MA (Brazil); Centro Federal de Educacao Tecnologica do Piaui (CEFET/PI), Teresina, PI (Brazil); Universidade Federal do Rio Grande do Norte (DF/UFRN), Natal, RN (Brazil). Dept. de Fisica. Labplasma

    2010-07-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  16. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Energy Technology Data Exchange (ETDEWEB)

    Paiva, O.C. [Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antonio Bernardino de Almeida 431, 4200-072 Porto (Portugal)], E-mail: omp@isep.ipp.pt; Barbosa, M.A. [Instituto de Engenharia Biomedica (INEB), Rua do Campo Alegre, 823, 4150-180 Porto (Portugal); Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias s/n, 4200-465 Porto (Portugal)

    2008-05-15

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 {+-} 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 {+-} 0.21 {mu}A cm{sup -2}. Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 {+-} 18 MPa and 1.26 {+-} 0.58 {mu}A cm{sup -2}, respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the

  17. Preliminary studies of the welding zone of AISI 316L austenitic stainless steel capsules, for Cs137 sealed sources

    International Nuclear Information System (INIS)

    Currently, the treatment for cervix, endometrium and vaginal cancer, uses radioactive seeds, shaped like spheres, seeds or threads, with the brachytherapy technique. The brachytherapy sources are encased in surgical grade stainless steel cylinders. This geometry aims to contain the radioactive material, by providing safe barriers, thereby reducing other undesirable radiations from the radioisotopes during their disintegration and by providing rigidity to the source. The properties of the stainless steels are greatly influenced by their chemical composition, which also determines the microstructural characteristics of these alloys. AISI 316L steel is one of the raw materials used most frequently for surgical use, due to its stability and inert character when in contact with the human organism. Small stainless steel cylindrical capsules (about 10 mm long, 2mm diameter) were prepared for this work, with caps welded at both ends using the TIG process, producing an airtight closure. The welds are described by cut, surface, grain-revealing chemical attack, and chemical analysis using dispersive energy spectroscopy and metallographic analysis. Vickers hardness measurements are also presented in the zones affected by the welding. The dendritic-granular interface of the welded stainless matrix under the TIG process, shows resistance to corrosion from human plasma at 36.5oC

  18. Surface oxidation phenomenon and mechanism of AISI 304 stainless steel induced by Nd:YAG pulsed laser

    Energy Technology Data Exchange (ETDEWEB)

    Cui, C.Y. [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); Cui, X.G., E-mail: ccyyy981206@163.com [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); Ren, X.D.; Qi, M.J. [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); Hu, J.D. [Jilin University, Renmin Street No. 5988, Changchun 130025 (China); Wang, Y.M. [Laser Institute of Jilin, Qianjin Street No. 1244, Changchun 130012 (China)

    2014-06-01

    Surface oxidation phenomenon of AISI 304 stainless steel induced by Nd:YAG pulsed laser in air was investigated using scanning electron spectroscopy (SEM), high resolution transmission electron microscope (HRTEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results showed that there were different morphologies and phase compositions in one laser spot from the center to the edge on stainless steel surface after pulsed laser oxidation. The morphologies were mainly nano-spheres and hexagons. It was proved using XRD that they were basically γ-Fe, Cr{sub 2}O{sub 3}, Fe{sub 2}O{sub 3} and a small amount of MnO{sub 2}. The elemental compositions in the edge region were rich in Cr and deficient in Fe, while it had an opposite distribution trend in the center of the laser spot. XPS measurement confirmed the formed oxides on the stainless steel surface, indicating that most of the elements were in oxidation states. Moreover, the oxidation behavior of the stainless steel in one laser spot was assessed using thermodynamics and kinetics of laser oxidation process. And the oxidation mechanism was also clearly revealed.

  19. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    OpenAIRE

    Je-Kang Du; Chih-Yeh Chao; Yu-Ting Jhong; Chung-Hao Wu; Ju-Hui Wu

    2016-01-01

    Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the anti...

  20. Corrosion behavior of powder metallurgical stainless steels in urban and marine environments

    Directory of Open Access Journals (Sweden)

    Bautista, A.

    2006-06-01

    Full Text Available This work studies the development of corrosive attack on sintered components manufactured from AISI 316L and AISI 304L powders. The stainless steels were sintered in vacuum and in nitrogen-base atmosphere at 1,120 and 1,250 ºC, and their corrosion resistance was then analyzed by electrochemical techniques and by atmospheric corrosion testing (two years at urban and marine test sites. Images are shown of the morphology of the attack on the surface of the stainless steels and the development of this attack in the interior of the material.

    Este trabajo estudia el desarrollo del proceso corrosivo en componentes sinterizados fabricados a partir de polvos de AISI 316L y AISI 304L. Los aceros inoxidables fueron sinterizados en vacío y en atmósfera base nitrógeno a 1.120 y 1.250 ºC y, su resistencia a corrosión se ha analizado mediante técnicas electroquímicas y mediante ensayos de corrosión atmosférica (dos años en ambientes urbano y marino. Se muestran imágenes de la morfología del ataque en la superficie de los aceros inoxidables y del desarrollo de este ataque en el interior del material.

  1. Characterization of passive film formed on AISI 316L stainless steel after magnetoelectropolishing in a broad range of polarization parameters

    Energy Technology Data Exchange (ETDEWEB)

    Rokosz, Krzysztof; Hryniewicz, Tadeusz [Politechnika Koszalinska, Division of Surface Electrochemistry, Raclawicka 15-17, PL 75-620 Koszalin (Poland); Raaen, Steiner [NTNU Trondheim, Institute of Physics, Trondheim (Norway)

    2012-09-15

    The aim of the paper is to present the changes in the surface film composition on AISI 316L stainless steel (SS) after electropolishing (EP) and magnetoelectropolishing (MEP) in a broad range of the process conditions. The X-ray photoelectron spectroscopy surface analyses were performed to reveal the effect of MEP. The EP process has been performed under natural convection (in a stagnant electrolyte), much above the polarization plateau. A series of experiments were carried out on AISI 316L SS samples in accordance with the five-level composite rotary statistical plan with the variables being the magnetic field intensity B (mT), and the anodic current density i (A dm{sup -2}). XP high resolution spectra have been obtained on AISI 316L SS surface concerning Fe 2p, Cr 2p, O 1s, S 2p, P 2p, and C 1s, respectively. The Cr:Fe ratio regarding both metallic M and compound X was also studied and calculated. At the end, the summary results of Cr/Fe = f(B, i) in relation to the corrosion potential, have been compared. The conclusions, concerning the selection of MEP process conditions, regarding the optimum Cr/Fe ratio and corrosion behavior, have been formulated. It was found the Cr:Fe ratio well correlates with the pitting corrosion potential. MEP process can modify not only the rate of dissolution to a determined extent, but also control the corrosion behavior and Cr:Fe ratio results. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  2. Wear properties of Fe-Cr-C and B{sub 4}C powder coating on AISI 316 stainless steel analyzed by the Taguchi method

    Energy Technology Data Exchange (ETDEWEB)

    Gur, Ali Kaya; Ozay, Cetin; Orhan, Ayhan; Buytoz, Soner; Caligulu, Ugur; Yigitturk, Necmettin [Firat Univ., Elazig (Turkey). Faculty of Technical Education

    2014-06-01

    In this study, the plasma arc welded cladding of FeCrC and B{sub 4}C powder mixtures alloyed with 70 wt.-% Cr on the surface of AISI 316 stainless steel was investigated. Application of the Taguchi method revealed respective effects on the abrasive wear resistance of the cladding layer on the stainless steel. The abrasive wear behaviour of the AISI 316 stainless steel surfaces coated with Fe-Cr-C and with 10 wt.-%, 15 wt.-%, 20 wt.-%, and 25 wt.-% B{sub 4}C was investigated by using four loads and four distances for the 220 mesh SiC abrasive. Results were analyzed by variance analysis using ANOVA, and effects of parameters on the wear rate were determined as percentage rate. Furthermore, the error ratio was statistically evaluated. The experimental results were analyzed by the respective analysis of means and variance which is discussed in detail. (orig.)

  3. Phase transformations in an AISI 410S stainless steel observed in directional and laser-induced cooling regimes

    Directory of Open Access Journals (Sweden)

    Milton Sergio Fernandes de Lima

    2012-02-01

    Full Text Available The applications of the chromium ferritic stainless steel AISI 410S have been considerably increased in the last years in many technical fields as chemical industries and oil or gas transportation. However, the phase transformation temperatures are, currently, unknown for this alloy. The aim of this work is to determine the alpha to gamma transformation temperatures of the AISI 410S alloy in different cooling conditions and to analyze them using continuous cooling theory. In order to achieve different cooling rates and thermal conditions, two complementary techniques were used: Bridgman furnace crystal growth and laser remelting technique. The measured solidification temperature was around 1730 and 1750 K. Plate-like and dendritic austenite precipitates were obtained in solid-state phase using growth rates between 5 and 10 µm/s in directional growth experiments. Only plate-like austenite phase was observed in the experiments using growth rates above 100 µm/s. The appearance of dendrites, with the consequent segregation of the elements, can be previously determined by the microstructure modeling currently proposed. Massive austenite can be produced from 0.3 to 10 mm/s rates at temperatures between 1100-1300 K. The structure might be less sensitive to corrosion because this phase is produced without microsegregation.

  4. Study of the tensile behavior of AISI type 316 stainless steel using acoustic emission and infrared thermography techniques

    Directory of Open Access Journals (Sweden)

    Thodamrakandy Haneef

    2015-07-01

    Full Text Available Acoustic emission (AE and infrared thermography technique (IRT have been used to study the tensile behavior of AISI type 316 stainless steel. Strain rates of tensile testing were varied from 1.4 × 10−3 s−1 to 1.4 × 10−2 s−1. AE root mean square voltage increases with increase in strain rate due to the increase in source activation. Dominant frequency of the AE signals generated during different regions of tensile deformation has also been used to compare the results for different strain rates. The dominant frequency increases from elastic region to around 590 kHz during work hardening and 710 kHz around ultimate tensile strength (UTS for all the strain rates. Temperature changes during different regions of deformation are monitored using infrared thermography. The temperature rise in the work hardening region is found to approximately increase linearly with time and from the slopes of the linear regression analyses the rate of temperature rise in the work-hardening region is obtained which is found to be very sensitive to strain rates. From the experimental results an empirical equation that relates the rate of temperature increase with strain rate and thermal hardening coefficient is obtained. The correlation between the variation of AE dominant frequency and temperature rise during different deformation regions provided better insight into the tensile behavior of AISI type 316 SS for different strain rates.

  5. Creep crack growth behaviour of AISI 304 stainless steel and its weldments in air and flowing sodium

    International Nuclear Information System (INIS)

    Creep crack growth measurements have been carried out in flowing sodium at a temperature of 823K for austenitic stainless steel type AISI 304 and its weldments. The crack growth rates were measured using indirect methods involving measurement of load line displacements and notch region extension. For weldments average crack growth rates were used. Oxygen and carbon in sodium were controlled below 2 ppm and 0.1 ppm respectively. The comparison of results with air data indicated that sodium does not influence creep crack growth behaviour of both base metal and weldment. The results expressed in terms of stress intensity factor (Ksub(I)) net section stress (σsub(net)) and energy rate integral (Csup(*)) indicate that Csup(*) is better parameter for characterising creep crack growth rates. (author). 16 refs., 10 figs

  6. Microstructural Evolutions During Annealing of Plastically Deformed AISI 304 Austenitic Stainless Steel: Martensite Reversion, Grain Refinement, Recrystallization, and Grain Growth

    Science.gov (United States)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2016-08-01

    Microstructural evolutions during annealing of a plastically deformed AISI 304 stainless steel were investigated. Three distinct stages were identified for the reversion of strain-induced martensite to austenite, which were followed by the recrystallization of the retained austenite phase and overall grain growth. It was shown that the primary recrystallization of the retained austenite postpones the formation of an equiaxed microstructure, which coincides with the coarsening of the very fine reversed grains. The latter can effectively impair the usefulness of this thermomechanical treatment for grain refinement at both high and low annealing temperatures. The final grain growth stage, however, was found to be significant at high annealing temperatures, which makes it difficult to control the reversion annealing process for enhancement of mechanical properties. Conclusively, this work unravels the important microstructural evolution stages during reversion annealing and can shed light on the requirements and limitations of this efficient grain refining approach.

  7. Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Eder Paduan Alves

    2012-03-01

    Full Text Available The purpose of this study was the temperature monitoring at bonding interface during the rotary friction welding process of dissimilar materials: AA1050 aluminum with AISI 304 stainless steel. As it is directly related to the mechanical strenght of the junction, its experimental determination in real time is of fundamental importance for understanding and characterizing the main process steps, and the definition and optimization of parameters. The temperature gradients were obtained using a system called Thermocouple Data-Logger, which allowed monitoring and recording data in real-time operation. In the graph temperature versus time obtained, the heating rates, cooling were analyzed, and the maximum temperature was determined that occurred during welding, and characterized every phases of the process. The efficiency of this system demonstrated by experimental tests and the knowledge of the temperature at the bonding interface open new lines of research to understand the process of friction welding.

  8. Methodology for optimizing the electropolishing of stainless steel AISI 316L combining criteria of surface finish and dimensional precision

    Science.gov (United States)

    Núñez, P. J.; García-Plaza, E.; Martín, A. R.; Trujillo, R.; De la Cruz, C.

    2009-11-01

    This work examines a methodology for optimizing electrochemical polishing conditions bearing in mind the criteria that enhance minimum surface roughness and dimensional precision (minimum loss of thickness). The study consisted in electrochemically polishing stainless steel AISI 316L (ISO 4954 X2CrNiMo17133E) under a combination of different temperatures (T) baths and current densities (J), and application times (t). The surface finish (ΔRa) and dimensional variations (Δh) of the electrochemically polished workpieces were assessed, and the experimental data of the variables was correlated as can be seen by the response surfaces. This methodology enables optimum working areas to be specified using the sole criteria of surface finish, or by using a combination of both criteria (minimum roughness and maximum precision). The methodology has proven to be an optimum method for selecting electrochemical polishing conditions using the combined criteria of surface finish and dimensional precision in accordance with design requirements.

  9. Fractographic evaluation of creep effects on strain-controlled fatigue-cracking of AISI 304LC and 316 stainless steel

    Science.gov (United States)

    Oldrieve, R. E.

    1978-01-01

    Analysis of high temperature low cycle fatigue of AISI 304LC and 316 stainless steels by the method of strainrange partitioning results in four separate strainrange versus life relationships, depending upon the way in which creep-strain and plastic strain are combined within a cycle. Fractography is used in this investigation of the creep-fatigue interaction associated with these cycles. The PP and PC-cycle fractures were transgranular. The PC-cycle resulted in fewer cycles of initiation and shorter total cyclic life for the same applied inelastic strainrange. The CC-cycle had mixed transgranular and intergranular fracture, fewer cycles of initiation and shorter cycle life than PP or PC. The CP-cycle had fully integranular cracking, and failed in fewer cycles than were required for cracks to initate for PP,PC, and CC.

  10. Application of Strainrange Partitioning to the prediction of creep-fatigue lives of AISI Types 304 and 316 stainless steel

    Science.gov (United States)

    Saltsman, J. F.; Halford, G. R.

    1977-01-01

    As a demonstration of the predictive capabilities of the method of Strainrange Partitioning, published high-temperature, low cycle, creep-fatigue test results on AISI Types 304 and 316 stainless steel were analyzed and calculated cyclic lives compared with observed lives. Predicted lives agreed with observed lives within factors of two for 76 percent, factors of three for 93 percent, and factors of four for 98 percent of the laboratory tests analyzed. Agreement between observed and predicted lives is judged satisfactory considering that the data are associated with a number of variables (two alloys, several heats and heat treatments, a range of temperatures, different testing techniques, etc.) that are not directly accounted for in the calculations.

  11. Comparison of Roller Burnishing Method with Other Hole Surface Finishing Processes Applied on AISI 304 Austenitic Stainless Steel

    Science.gov (United States)

    Akkurt, Adnan

    2011-08-01

    Component surface quality and selection of the optimum material are the main factors determining the performance of components used in machine manufacturing. The level of hole surface quality can be evaluated by the measurements regarding surface roughness, micro-hardness, and cylindricity. In this study, data had been obtained for different hole drilling methods. The characteristics of materials obtained after applications were compared for different hole-finishing processes to identify best hole drilling method. AISI 304 austenitic stainless steel material was used. Surface finishing of holes were performed using drilling, turning, reaming, grinding, honing, and roller burnishing methods. The results of the study show that the roller burnishing method gives the best results for mechanical, metallurgical properties, and hole surface quality of the material. On the other hand, the worst characteristics were obtained in the drilling method.

  12. Application of Deep Cryogenic Treatment to Uncoated Tungsten Carbide Inserts in the Turning of AISI 304 Stainless Steel

    Science.gov (United States)

    Özbek, Nursel Altan; Çİçek, Adem; Gülesİn, Mahmut; Özbek, Onur

    2016-09-01

    This study investigated the effects of deep cryogenic treatment (DCT) on the wear performance of uncoated tungsten carbide inserts. AISI 304 austenitic stainless steel, widely used in industry, was selected as the workpiece material. Cutting experiments showed that the amount of wear significantly increased with increasing cutting speed. In addition, it was found that DCT contributed to the wear resistance of the turning inserts. The treated turning inserts were less worn by 48 and 38 pct in terms of crater wear and notch wear, respectively, whereas they exhibited up to 18 pct superior wear performance in terms of flank wear. This was attributed to the precipitation of new and finer η-carbides and their homogeneous distribution in the microstructure of the tungsten carbide material after deep cryogenic treatment. Analyses via image processing, hardness measurements, and SEM observations confirmed these findings.

  13. Effect of copper on the formation of strain-induced martensite in two austenitic stainless steels AISI 304

    Energy Technology Data Exchange (ETDEWEB)

    Gilapa, Leonidas Cayo Mamani, E-mail: leonidas@ifsc.edu.br [Instituto Federal de Santa Catarina, Rua Pavão, 1337, Bairro Costa e Silva, Joinville, SC CEP 89220-200 (Brazil); Oliveira, Carlos Augusto Silva de, E-mail: carlos.a@ufsc.br [Universidade Federal de Santa Catarina, Campus Universitário Reitor João David Ferreira Lima, Trindade, Florianópolis, SC CEP 88040-970 (Brazil); Silva, Manoel Ribeiro da, E-mail: mrsilva@unifei.edu.br [Universidade Federal de Itajubá, Instituto de Ciências, Itajubá (Brazil)

    2015-01-12

    The transformation of strain-induced martensite in two metastable austenitic stainless steels, AISI 304, with the same basic composition and concentrations of Cu variables was characterized by transmission electron microscopy and magnetic measurements. The deformations to induce the formation of martensite were performed using the test of conformability with Nakajima tooling at room temperature. The results obtained for the various samples showed that the steel with lower content of Cu presented higher degree of magnetization. Also it was observed that the martensite magnetic α′ and paramagnetic ε are formed at the intersection of dislocation, in the grain boundary, inside and at the edge of twinned and the stacking faults in the austenite.

  14. Effect of flowing sodium on corrosion and tensile properties of AISI type 316LN stainless steel at 823 K

    International Nuclear Information System (INIS)

    AISI type 316LN stainless steel was exposed to flowing sodium in mass transfer loop (MTL) at 823 K for 16 000 h and then examined for changes in the tensile properties due to the mass transfer and corrosion effects. Comparisons in microstructural and mechanical properties were made between annealed, thermally aged and sodium exposed materials. Microstructural examination of thermally aged and sodium exposed materials revealed precipitation of carbides at the grain boundaries. The sodium exposed samples contained a degraded layer at the surface up to a depth of around 10 μm and a surface carburized layer of about 30 μm. There was about 15% increase in yield strength and a decrease of about 20% in ductility for the sodium exposed material vis-a-vis thermally aged material and this was attributed to carburization effects and microstructural changes

  15. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    Science.gov (United States)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  16. Plasma arc welding of AISI316Ti (EN 1.4571) stainless steel. Mechanical, microstructural, corrosion aspects

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-03-01

    AISI316Ti (EN1.4571) austenitic stainless steel plates with a thickness of 7 mm were welded by plasma arc welding (PAW) process. Joints were obtained using 316L type of filler metal as well as without filler metal called as Weld 1 and Weld 2, respectively. Tensile and bend testing of the joints were carried out. Impact toughness tests carried out at temperatures from 20 C down to -60 C have shown encouraging results. Chemical analysis of the weld deposits were made by glow discharge optical emission spectrometry (GDOES). Photomacrographs and photomicrographs of the cross-sections were used to determine ferrite content and hardness. Intergranular corrosion tests in accordance with TSEN 3157/ENISO 3651-2 were carried out. No corrosion sign was reported. The effect of the consumable has the most influence on the toughness properties. Promising mechanical, toughness and corrosion results are useful, considering the implementation of an innovative process, thus PAW of 316Ti stainless steel. (orig.)

  17. Characterization Of Oxide Layers Produced On The AISI 321 Stainless Steel After Annealing

    Directory of Open Access Journals (Sweden)

    Bochnowski W.

    2015-09-01

    Full Text Available In this study, the structure, chemical composition and topography of oxide layers produced on the surface of the AISI 321 austenitic steel in the annealing process were analyzed. Heat treatment was done at 980°C temperature for 1 hour time in different conditions. The annealing was done in a ceramic furnace in oxidation atmosphere and in vacuum furnaces with cylindrical molybdenum and graphite chambers. The analysis was carried out using the following methods: a scanning electron microscope (SEM equipped with an energy-dispersive X-ray spectrometer (EDX, a transmission electron microscope (TEM equipped with an energy-dispersive X-ray spectrometer (EDX, an X-ray diffractometer (XRD, a secondary ion mass spectrometer with time-of-flight mass analyzer (TOF SIMS and an atomic force microscope (AFM. The oxide layer formed during annealing of the AISI 321 steel at 980°C consisted of sub-layers, diversified in the chemical composition. The thickness of the oxidized layer is depended on the annealing conditions. In a ceramic furnace in oxidation atmosphere, the thickness of the oxide layer was of 300-500 nm, in a vacuum furnace with molybdenum and graphite heating chambers, it ranged from 40 to 300 nm and from a few to 50 nm, respectively. TOF SIMS method allows to get average (for the surface of 100 μm × 100 μm depth profiles of concentration of particular elements and elements combined with oxygen. In oxide layers formed in vacuum furnaces there are no iron oxides. Titanium, apart from being bounded with carbon in carbides, is a component of the oxide layer formed on the surface of the AISI 321 steel.

  18. Two-scale approach to dynamic localization failure of AISI 316H stainless steel sheets

    Directory of Open Access Journals (Sweden)

    Gambin W.

    2008-01-01

    Full Text Available Dynamic localization failure of a thin sheet made of AISI 316H steel is considered on the macroscopic and mesoscopic level for proportional and nonproportional stress paths. On the macroscopic level, we propose: (1 the replacement of time as independent variable by a function of plastic dissipation and (2 dependence of the initial equivalent yield stress on stress rate. On the mesoscopic level - the regularized Schmid model for description of the single grain behavior is used and the polycrystalline yield surface generated by the texture development enables to improve the Forming Limit Diagrams for the sheet element.

  19. Effects of nitrogen ion implantation time on tungsten films deposited by DC magnetron sputtering on AISI 410 martensitic stainless steel

    Science.gov (United States)

    Malau, Viktor; Ilman, Mochammad Noer; Iswanto, Priyo Tri; Jatisukamto, Gaguk

    2016-03-01

    Nitrogen ion implantation time on tungsten thin film deposited on surface of AISI 410 steel has been performed. Tungsten thin film produced by dc magnetron sputtering method was deposited on AISI 410 martensitic stainless steel substrates, and then the nitrogen ions were implanted on tungsten thin film. The objective of this research is to investigate the effects of implantation deposition time on surface roughness, microhardness, specific wear and corrosion rate of nitrogen implanted on tungsten film. Magnetron sputtering process was performed by using plasma gas of argon (Ar) to bombardier tungsten target (W) in a vacuum chamber with a pressure of 7.6 x 10-2 torr, a voltage of 300 V, a sputter current of 80 mA for sputtered time of 10 minutes. Nitrogen implantation on tungsten film was done with an initial pressure of 3x10-6 mbar, a fluence of 2 x 1017 ions/cm2, an energy of 100 keV and implantation deposition times of 0, 20, 30 and 40 minutes. The surface roughness, microhardness, specific wear and corrosion rate of the films were evaluated by surfcorder test, Vickers microhardness test, wear test and potentiostat (galvanostat) test respectively. The results show that the nitrogen ions implanted deposition time on tungsten film can modify the surface roughness, microhardness, specific wear and corrosion rate. The minimum surface roughness, specific wear and corrosion rate can be obtained for implantation time of 20 minutes and the maximum microhardness of the film is 329 VHN (Vickers Hardness Number) for implantation time of 30 minutes. The specific wear and corrosion rate of the film depend directly on the surface roughness.

  20. Cumulative creep damage and its control in the stainless steel AISI 304

    International Nuclear Information System (INIS)

    The possibility to obtain the regression or inhibition of the cumulative creep damage process through heat treatment of type 304 austenitic stainless steel mechanical components for high temperature services is discussed. (Author)

  1. First-principles study of the relaxation and energy of bcc-Fe, fcc-Fe and AISI-304 stainless steel surfaces

    International Nuclear Information System (INIS)

    Relaxations and surface energies of bcc-Fe, fcc-Fe and AISI-304 stainless steel surfaces are investigated by using first-principles total energy calculations. The low-index surfaces (1 0 0), (1 1 0), and (1 1 1) are optimized with respect to the atomic coordinates. The calculations are performed within the density functional framework using the projector augmented plane wave (PAW) method. The structural property, surface relaxations and surface energies of bcc-Fe agree well with experimental data from previous computational studies. For bcc-Fe, the order of surface relaxations and surface energies is (1 1 0) < (1 0 0) < (1 1 1). The orders of surface relaxations and energies for fcc-Fe and AISI-304 stainless steel are (1 1 1) < (1 0 0) < (1 1 0) and (1 0 0) < (1 1 1) < (1 1 0), respectively. The surface energies of AISI-304 stainless steel achieved in this study provide a good basis for future experimental application.

  2. Surface nanocrystallization by surface mechanical attrition treatment and its effect on structure and properties of plasma nitrided AISI 321 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lin Yimin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China) and Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China)]. E-mail: linyimin_2001@yahoo.com.cn; Lu Jian [LASMIS, University of Technology of Troyes, 10000 Troyes (France); Wang Liping [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China); Xu Tao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Xue Qunji [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China)]. E-mail: qjxue@ns.lzb.ac.cn

    2006-12-15

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 321 austenitic stainless steel by means of surface mechanical attrition treatment (SMAT). Low-temperature nitriding of SMAT and un-SMAT AISI 321 stainless steel was carried out in pulsed-DC glow discharge. The effect of SMAT pretreatment on the microstructure and properties of the stainless steel were investigated using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Vickers hardness tester and UMT-2MT tribometer. The results show that the plasma nitriding of AISI 321 steel can be enhanced considerably by means of SMAT process before nitriding, and a much thicker nitrogen diffusion layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples. In addition, the wear resistance and load capacity of the nitrided layers on the SMAT samples was much higher than that of the un-SMAT samples due to the thicker S phase case and the gradient nitrogen diffusion layer.

  3. Comportamiento del desgaste del flanco en el torneado en seco de alta velocidad del acero AISI 316L//Flank wear behavior in the dry high‐speed turning of AISI 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Yoandrys Morales-Tamayo

    2013-09-01

    Full Text Available El presente estudio experimental se centra en investigar los efectos de los parámetros corte en el desgaste de flanco con dos insertos recubiertos durante el torneado de acabado en seco a altas velocidades del acero inoxidable AISI 316L. Los efectos de los parámetros de corte fueron determinados utilizando un análisis de varianza y de regresión simple. Como principal resultado se obtuvo el efectosignificativo del avance y del tiempo de maquinado en el desgaste del flanco. El inserto de tres capas no sobrepasó el criterio de fin de vida del desgaste, mientras que el inserto de una capa sufrió un desgaste catastrófico para la mayor velocidad de corte. El desgaste del flanco tuvo mejor comportamiento para el avance de 0,08 mm/rev en todas las velocidades empleadas en este estudio.Palabras claves: torneado de alta velocidad, desgaste de flanco, acero inoxidable AISI 316L, estudio experimental, análisis de varianza y regresión.______________________________________________________________________________AbstractThe current experimental study is focused on investigating the effects of cutting parameters on flank wear in two coated carbide inserts during dry high speed finish turning of AISI 316L stainless steel. The effects of cutting parameters were determinate using analysis of variance and simple regression. As a main resulta significant effect of cutting feed and the machining time on flank wear was found. The three coating layers insert did not exceed the criterion of end of life of wear while the insert with one layer suffered a catastrophic wear at the highest cutting speed. The flank wear showed the best performance for the cuttingfeed of 0,08 mm/rev at all the speeds used in the study.Key words: high speed turning; flank wear; AISI 316L stainless steel, experimental study; analysis of variance and regression.

  4. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hajian, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Rezaei-Nejad, S.S.; Assadi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [Department of Materials Science and Engineering, MA University of Technology, Tehran (Iran, Islamic Republic of); Chung, K. [Department of Materials Science and Engineering, Research Institute of Advanced Materials, Engineering Research Institute, Seoul National University, Seoul (Korea, Republic of); Shokouhimehr, M. [Department of Chemical Engineering, College of Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of)

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3–6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  5. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    Science.gov (United States)

    Hajian, M.; Abdollah-zadeh, A.; Rezaei-Nejad, S. S.; Assadi, H.; Hadavi, S. M. M.; Chung, K.; Shokouhimehr, M.

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3-6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  6. Multitechnique characterisation of 304L surface states oxidised at high temperature in steam and air atmospheres

    Science.gov (United States)

    Mamede, Anne-Sophie; Nuns, Nicolas; Cristol, Anne-Lise; Cantrel, Laurent; Souvi, Sidi; Cristol, Sylvain; Paul, Jean-François

    2016-04-01

    In case of a severe accident occurring in a nuclear reactor, surfaces of the reactor coolant system (RCS), made of stainless steel (304L) rich in Cr (>10%) and Ni (8-12%), are oxidised. Fission products (FPs) are released from melt fuel and flow through the RCS. A part of them is deposited onto surfaces either by vapour condensation or by aerosol deposition mechanisms. To be able to understand the nature of interactions between these FPs and the RCS surfaces, a preliminary step is to characterize the RSC surface states in steam and air atmosphere at high temperatures. Pieces of 304L stainless steel have been treated in a flow reactor at two different temperatures (750 °C and 950 °C) for two different exposition times (24 h and 72 h). After surfaces analysing by a unique combination of surface analysis techniques (XPS, ToF-SIMS and LEIS), for 304L, the results show a deep oxide scale with multi layers and the outer layer is composed of chromium and manganese oxides. Oxide profiles differ in air or steam atmosphere. Fe2O3 oxide is observed but in minor proportion and in all cases no nickel is detected near the surface. Results obtained are discussed and compared with the literature data.

  7. Effect of the powder particle size on the wear behavior of boronized AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Guenen, Ali [Mustafa Kemal Univ., Hatay (Turkey). Dept. of Metallurgy and Material Engineering; Kuecuek, Yilmaz; Oege, Mecit; Goek, M. Sabri [Bartin Univ. (Turkey). Dept. of Mechanical Engineering; Er, Yusuf [Firat Univ., Elazig (Turkey); Cay, V. Veli [Dicle Univ., Diyarbakir (Turkey). Civil Aviation Higher School

    2015-06-01

    In this study, the AISI 304 steel specimens were boronized with nanoboron of the size of 10 50 nm and commercial Ekabor 3 powders (<1400 μm) at 950 C to 1000 C for 2 h and 4 h. Boronized steel specimens were characterized via SEM, microhardness and XRD analyses. Abrasive wear behavior of the specimens, boronized at different temperatures and treatment durations, were examined. The fixed ball micro-abrasion tests were carried out using the abrasive slurry, prepared with different SiC powder particle sizes on the boronized specimens at different rotational speeds. The specimens boronized with nanoboron powders exhibited a higher hardness and abrasive wear resistance than the samples boronized with the Ekabor 3 powders.

  8. Evaluation of the corrosion resistance of AISI 316 stainless steel filters

    Directory of Open Access Journals (Sweden)

    Luzinete Pereira Barbosa

    2005-06-01

    Full Text Available In this investigation, the corrosion resistance of AISI 316 SS filters prepared with powders in the size ranges 74-44 µm and 210-105 µm and compacted with pressures of 300 MPa and 400 MPa has been evaluated in naturally aerated 0.5 M H2SO4 solution at 25 °C. Weight loss of filters manufactured with compacting pressure of 400 MPa were significantly higher than that of filters compacted at 300 MPa. The filter compacted at 400 MPa had higher carbon and nitrogen contents compared to those compacted at 300 MPa. The former also had chromium rich precipitates and oxides in the grain boundaries. The pores in filters compacted at 400 MPa were smaller than in filters compacted at 300 MPa. Smaller pores favor the formation of concentration cells and consequently, increased crevice corrosion.

  9. Non local approach in crystalline plasticity: study of mechanical behaviour of AISI 316LN stainless steel during low cycle fatigue

    International Nuclear Information System (INIS)

    If fatigue crack initiation is currently quite well understood for pure single crystals, its comprehension and prediction in cases of polycrystal alloys such as AISI 316LN stainless steel remain complicated. Experimentally our study focuses on the characterisation of the mechanical behaviour and on the study at different scales of the phenomenon leading to low cycle fatigue crack initiation in 316LN stainless steel. For straining amplitudes of?e/2 = 0,3 and 0,5%, the cyclic softening observed during testing has been related to the organisation of dislocations in band structures. These bands, formed due to the activation of slip systems having the greatest Schmid's factor, carry the most part of the deformation. Their emergence at free surfaces leads to the formation of intrusions and extrusions which help cracks initiate and spread. Numerically we worked on the mesoscopic scale, proposing a new model of crystalline plasticity. This model integrates geometrically necessary dislocations (GND) directly computed from the lattice curvature. Implemented in the finite element code AbaqusTM and Cast3mTM, it is based on single crystal finite deformations laws proposed by Peirce et al. (1983) and Teodosiu et al. (1993). Extended for polycrystals by Hoc (2001) and Erieau (2003), it has been improved by the introduction of GND (Acharya and Bassani, 2000). The simulations performed on different types of aggregates (2D/3D) have shown that taking GND into account enables:- the prediction of the grain size effect on a macroscopic and on a local scale,- a finer computation of local stress field.The influence of the elasticity and interaction matrices on the values and the evolution of the isotropic and kinematic mean stresses has been shown. The importance of boundary conditions on computed mechanical fields could also be pointed out. (author)

  10. On the kinetics of oxidation of austenitic stainless steels AISI 304 and incoloy 800H

    NARCIS (Netherlands)

    Langevoort, J.C.; Hanekamp, L.J.; Gellings, P.J.

    1987-01-01

    The interaction of oxygen with clean surfaces of stainless steels has been studied by spectroscopic ellipsometry and AES. The reaction involves chemisorption and dissolution of oxygen into the surface of the metal via a place-exchange mechanism. Oxide thickening occurs via cation and anion migration

  11. The leading of Titanium on corrosion resistance of AISI 321 stainless steel as material for nuclear waste canister

    International Nuclear Information System (INIS)

    Ultimate disposal of spent fuel or high level waste on underground, needs canister which has high corrosion resistance. The AISI 321 stainless steel which contains titanium as spent fuel or high level waste canister has been studied. The titanium content in alloy would retard the formation of Cr23C6 precipitate, so the corrosion attack will be avoided. The experiment was conducted by heating specimens at temperature of 700oC for 2 hours in which the analysis was performed by optical microscope, SEM and EDS. The analysis results showed that at the experiment temperature was undetected the Cr23C6 precipitate, although the TiC precipitate was formed with average diameter of 4.70 μm with the Ti content on the TiC and matrix were 96.20% and 0.925% of weight respectively. The fact that this material has a high corrosion resistance, so the use as spent fuel or high level waste canister will be sufficiently safe

  12. Development of nitride-layer of AISI 304 austenitic stainless steel during high-temperature ammonia gas-nitriding

    International Nuclear Information System (INIS)

    Ammonia-gas nitriding of AISI 304 austenitic stainless steel was studied at temperatures higher than 800 deg. C using SEM and X-ray diffraction. The result showed that S-phase, an expanded austenite, was formed even at such high temperatures due to a high nitriding potential of ammonia gas. The equilibrium phase, CrN was formed through a decomposition of S-layer in two different modes; the one was through continuous precipitation of particles at the surface-side of S-layer due to a higher nitriding potential; the other through a discontinuous(-like) precipitation at the austenite interface-side, producing a fine lamellar structure of austenite and CrN. The γ-phase in the surface-side resulting from the precipitation of CrN particles subsequently transformed into Fe4N because of a fast enrichment of N atoms and a limited mobility of Cr atoms at the surface-side. A coarse lamellar structure made of austenite and Cr2N was developed in front of fine lamellae composed of austenite and CrN by the decomposition of supersaturated austenite through a discontinuous precipitation via grain boundary movement.

  13. Deformability analysis of the AISI 304 DDQ stainless steel under deep drawing multiaxial condition. Evaluation of the initial strain influence

    International Nuclear Information System (INIS)

    The deep drawing formability of a material is established as a function of standard indexes, as strength coefficient and anisotropy coefficient. But these indexes are determined in different conditions to those that take place in the forming process. The simulative assays do not separate the actions due to the different variables that work in the process, as for example, the rolling direction. In the present work a test that uses a wedge shape die is considered in order to obtain the strength and anisotropy coefficients as a function of rolling direction. This way, the assays are carried out under a tensile-biaxial compression stress state similar to that one taking place in the flange zone in deep drawing. The experimented material is a deep drawing quality stainless steel AISI 304. The influence of initial strengthened states, rolling and uniaxial tensile on the steel behaviour are also studied. The results permits the authors establish the validity of the assay from the point of view of the strains produced in the sheet. The initial strain has a higher effect on the material than that one obtained from the tensile-biaxial of the state than the tensile-biaxial compression causes. The anisotropy coefficient changes with the strain for the sheet rolling direction. (Author).

  14. Statistical study by digitalized image analysis of pitting corrosion of an AISI 304 type stainless steel in chloride environment

    International Nuclear Information System (INIS)

    This research thesis addresses the pitting corrosion of an AISI 304-type stainless steel in chloride environment, a phenomenon which is generally considered as comprising two main steps: pit initiation with local degradation of the passive film, and pit growth. By using a technique of analysis of digitalized images, the process is observed in situ and both steps are monitored. A statistical study of the initiation of all the noticed pits is performed. After a bibliographical survey on the pitting corrosion process, its mechanisms and the influence of different parameters, the author presents the studied material and the experimental methods, reports the investigation of the pitting corrosion process in potentiostatic mode over a wide range of potentials in order to study all the types of pits, discusses the influence of potential on pit initiation and growth, reports the study of the influence of hydrodynamic conditions and of ageing in solution on the different parameters, reports the analysis of passive films by photoelectron spectroscopy, and the study of the influence of an inhibitor (molybdate ions) on both steps of pitting corrosion

  15. Electrochemical study of AISI 304 stainless steel during the exposure at the disinfectant solutions with fungal suspensions

    Energy Technology Data Exchange (ETDEWEB)

    Stoica, M.; Bruma, M. [Department of Biochemistry and Technologies, Faculty of Food Science and Engineering, ' ' Dunarea de Jos' ' University of Galati, 111 Domneasca Street, 800201 Galati (Romania); Carac, G. [Department of Chemistry, Faculty of Sciences, ' ' Dunarea de Jos' ' University of Galati, 47 Domneasca Street, 800008 Galati (Romania)

    2010-12-15

    The effect of fungal suspensions on the disinfectant solution (Actisept with sodium dichloroisocyanurate as active substance, which releases 140 ppm active chlorine) and the corrosion behavior of type AISI 304 stainless steel (SS) were evaluated through linear polarization. The work presents a study of biocide Actisept solution as reference solution and the mixed solutions: reference biocide Actisept solution with three fungal suspensions (10 vol%), Aspergillus niger, Candida mycoderma, and Saccharomyces cerevisiae. The fungal suspension has an important influence on the synergistic effect of the SS corrosion in the following order: Saccharomyces cerevisiae > Candida mycoderma > Aspergillus niger. The E{sub corr} values from the mixed solutions decreased with immersion time of the samples. In the case of Aspergillus niger, the corrosion rate was lower than that of any other type of fungal suspension tested, because the arrangement in solutions, the size and composition of Aspergillus niger spores were more favorable to protect the spores of the chemical and the electrical stressing. The results showed that there is a synergistic effect between the active substances from the disinfectant, fungal suspensions and applied potential, thus this effect can be taken into consideration for the hygienic and safety food industry. (Copyright copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. INFLUENCE OF PLASMA NITRIDING ON THE CORROSION BEHAVIOUR AND ADHESION OF DLC COATINGS DEPOSITED ON AISI 420 STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Jorge N. Pecina

    2016-06-01

    Full Text Available In this work the corrosion behavior and adhesion of two DLC (“Diamond Like Carbon” films (“Soft” and “Hard” were studied. Both coatings were deposited by PACVD (“Plasma Assisted Chemical Vapour Deposition” on plasma-nitrided and non-nitrided AISI 420 stainless steel. Raman spectroscopy was conducted and surface hardness was measured. The microstructure by OM and SEM, was observed. Adhesion tests were performed with C. Rockwell indentation test. Salt Spray and immersion were performed in HCl. The “Soft” coating was 20 μm thick, the “Hard” film was about 2.5 μm. The hardness was of 500 HV in the “Soft” DLC and 1400 HV in the “Hard” DLC. Both coatings presented low friction coefficient and good adhesion when they were deposited on nitrided steel. Also presented good resistance to atmospheric corrosion. HCl DLC degradation slowed rapidly introduced uncoated samples.

  17. Shielding gas effects on flux cored arc welding of AISI 316L (N) austenitic stainless steel joints

    International Nuclear Information System (INIS)

    Highlights: ► The effects of shielding gasses are analyzed. ► The impact strength increases with increasing of percentage of CO2 in shielding gas mixtures. ► The ferrite percentage decreases with increasing of percentage of CO2 in shielding gas mixtures. ► Microhardness values increases with increasing of ferrite percentage in the weld metal. -- Abstract: This paper deals with the flux cored arc welding (FCAW) of AISI 316L (N) austenitic stainless steel with 1.2 mm diameter of flux cored 316LT filler wire. The welding was carried out with different shielding gas mixtures like 100% Ar, 95% Ar + 05% CO2, 90% Ar + 10% CO2, 80% Ar + 20% CO2, 75% Ar + 23% CO2 + 2% O2 and 70% Ar + 25% CO2 + 5% O2 and 100% CO2. The main aim of the work is to study the effect of various shielding gas mixtures on mechanical properties and metallurgical characters. The microstructures and ferrite content of the welds were analyzed. The mechanical characteristics such as impact test, microhardness and ductility of welds were carried out. The fracture surface impact samples were analyzed through scanning electron microscope (SEM). The fracture surface revealed a ductile rupture at room temperature and ductile rupture with a few cleavages at lower temperatures occurred. The toughness and ferrite percentages of the welds were decreased for increase of the CO2 in shielding gas mixtures.

  18. Finite Element Analysis of Cross Rolling on AISI 304 Stainless Steel: Prediction of Stress and Strain Fields

    Science.gov (United States)

    Rout, Matruprasad; Pal, Surjya Kanta; Singh, Shiv Brat

    2016-05-01

    Studies on the effect of strain path during rolling has been carried out for a long time, but the same has not been done using Finite Element Analysis (FEA). Change in strain path affects the state variables in the rolled plate like stress, strain, temperature etc. In the current work, Finite Element Analysis for cross rolling of AISI 304 austenitic stainless steel has been carried out by rotating the plate by 90° in between the passes. To analyze stress and strain fields in the material for cross rolling, a full 3D model of work-roll and plate has been developed using rigid-viscoplastic finite element method. The stress and strain fields, considering von-Mises yield criteria, are calculated by using updated Lagrangian method. In addition to these, the model also calculates the normal pressure and strain rate distribution in the plate during cross rolling. The nature of the variations of stress and strain fields in the plate, predicted by the model, is in good agreement with the previously published works for unidirectional rolling.

  19. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    Science.gov (United States)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  20. The Effect of NiAl Coatings on Oxidation Behavior of AISI 403 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    M. Ebrahimian; F. Ashrafizadeh

    2004-01-01

    This paper reports the oxidation behavior of stainless steel type 403 as a substrate material with and without NiAl coating. Evaluation of oxidation resistance was performed on uncoated and coated specimens at 850 and 1050℃. A commercial diffusion process was used for the formation of NiAl intermetallic coatings on the specimens. Before aluminizing, a layer of nickel, about 40 μm, was deposited on specimens by electroplating. Various techniques including SEM, EDAX, optical microscopy and micro-hardness testing were employed to investigate the coatings before and after oxidation tests. Nickel-aluminides produced by two stage; plating-aluminizing, treatment with NiAl on the surface increased the performance of stainless steel samples significantly.

  1. The Effect of NiAI Coatings on Oxidation Behavior of AISI 403 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    M.Ebrahimianl; F.Ashrafizadeh

    2004-01-01

    This paper reports the oxidation behavior of stainless steel type 403 as a substrate material with and without NiAl coating. Evaluation of oxidation resistance was performed on uncoated and coated specimens at 850 and 1050℃. Acommercial diffusion process was used for the formation of NiA1 intermetallic coatings on the specimens. Before aluminizing, a layer of nickel, about 40μm, was deposited on specimens by electroplating. Various techniques including SEM, EDAX, optical microscopy and micro-hardness testing were employed to investigate the coatings before and after oxidation tests. Nickel-aluminides produced by two stage; plating-aluminizing, treatment with NiA1 on the surface increased the performance of stainless steel samples significantly.

  2. Corrosion fatigue of AISI 304 stainless steel in aqueous chloride solution

    International Nuclear Information System (INIS)

    The fatique behaviour of an 304 austenitic stainless steel in a 0,5 M NaCl environment was studied. The material was tested, under different electrode potential conditions and the results were compaired with those obtained for tests in air. It has been shown by means of metallographic and fractografic observations, that the mechanism of crack initiation depends on the applied potential. (Author)

  3. Comparison of high temperature wear behaviour of plasma sprayed WC–Co coated and hard chromium plated AISI 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Highlights: ► WC–12wt.%Co powders were deposited to a thickness of 300 μm on to steel substrates. ► The micro hardness of the above coatings was lower than that of chromium plating. ► Wear resistance of chromium coating was increased up to five times of AISI 304 austenitic stainless steel. ► Wear resistance of chromium coat higher than plasma coat at different temperatures. -- Abstract: The wear behaviour of plasma sprayed coating and hard chrome plating on AISI 304 austenitic stainless steel substrate is experimentally investigated in unlubricated conditions. Experiments were conducted at different temperatures (room temp, 100 °C, 200 °C and 300 °C) with 50 N load and 1 m/s sliding velocity. Wear tests were carried out by dry sliding contact of EN-24 medium carbon steel pin as counterpart on a pin-on-disc wear testing machine. In both coatings, specimens were characterised by hardness, microstructure, coating density and sliding wear resistance. Wear studies showed that the hard chromium coating exhibited improved tribological performance than that of the plasma sprayed WC–Co coating. X-ray diffraction analysis (XRD) of the coatings showed that the better wear resistance at high temperature has been attributed to the formation of a protective oxide layer at the surface during sliding. The wear mechanisms were investigated through scanning electron microscopy (SEM) and XRD. It was observed that the chromium coating provided higher hardness, good adhesion with the substrate and nearly five times the wear resistance than that obtained by uncoated AISI 304 austenitic stainless steel.

  4. Microstructure of AISI 304 stainless steel strips produced by a twin-roll caster

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    By optical inspection of macro-etched metallography and electron back-scattered diffraction (EBSD) mapping,this paper analyzed the microstructure of anstenitic stainless steel strips produced with an equal-diameter twin-roll strip caster.The results indicate that the microstructure of the strips includes two columnar zones with highly compact dendrites and one equiaxed zone.The characteristics,such as grain size and growing direction of columnar grains and equiaxed grains,were investigated.An additional transitional area with many freer grains between the columnar zone and the equiaxed zone was found.As shown in EBSD analysis,small angle boundaries exist both in the columnar zone and the equiaxed zone,although they are especially more in the transitional area.Additionally,some twin boundaries were found in the mierostructure of the strips.

  5. Structure and related corrosion behaviour in 1M H{sub 2}SO{sub 4} of b.c.c. 304L films prepared by ion beam sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Idiri, M.; Boubeker, B. [Faculte des Science, Casablanca (Morocco). Lab. de Controle et d' Analyse des Materiaux; Sabot, R. [Laboratoire d' Etudes des Materiaux en Milieux Agressifs, Universite de La Rochelle, Faculte des Sciences, Avenue Marillac, 17042, La Rochelle (France); Goudeau, P. [Laboratoire de Metallurgie Physique, Universite de Poitiers, UMR 6630 du CNRS, Universite de Poitiers, SP2MI, Bd 3, Teleport 2, B.P; 179, 86960, Futuroscope (France); Dinhut, J.-F.; Grosseau-Poussard, J.-L. [Laboratoire d' Etudes des Materiaux en Milieux Agressifs, Universite de La Rochelle, Faculte des Sciences, Avenue Marillac, 17042, La Rochelle (France)

    1999-12-15

    The corrosion behaviour in a non-deaered 1M H{sub 2}SO{sub 4} solution of 304L stainless steel (SS) in bulk and thin film state was investigated. In the first step, we elaborated based cubic-centred 304L stainless steel thin films onto Si and f.c.c. 304L SS bulk substrates by using a sputter deposition method. Then, the structure and residual macrostress state of the films were studied by X-ray diffraction. It was found that films are in a highly compressive state ({approx}3 GPa). Finally, corrosion tests revealed an improvement in corrosion resistance of the films with respect to the bulk 304L stainless steel. (orig.)

  6. Estimation of Fatigue Life of Laser Welded AISI304 Stainless Steel T-Joint Based on Experiments and Recommendations in Design Codes

    DEFF Research Database (Denmark)

    Lambertsen, Søren Heide; Damkilde, Lars; Kristensen, Anders Schmidt;

    2013-01-01

    In this paper the fatigue behavior of laser welded T-joints of stainless steel AISI304 is investigated experimentally. In the fatigue experiments 36 specimens with a sheet thickness of 1 mm are exposed to one-dimensional cyclic loading. Three different types of specimens are adopted. Three groups...... of specimens are used, two of these are non-welded and the third is welded with a transverse welding (T-Joint). The 13 laser welded specimens are cut out with a milling cutter. The non-welded specimens are divided in 13 specimens cut out with a milling cutter and 10 specimens cut out by a plasma cutter...

  7. Correlation of the microstructure with the creep and tensile properties of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    The evaluation of the microstructure by transmission electron microscopy of 304 stainless steel (Reference Heat No. 9T2796) specimens tested in the creep and tensile modes shows a strong correlation of the observed cell or subgrain sizes with the flow stress of the alloy. Specimens were tested in the temperature range of 538 to 8160C at stress levels from 34.5 MPa to 385 MPa (5,000 psi to 55,800 psi). These test conditions result in an effective temperature compensated creep-rate which spans eleven orders of magnitude. At modulus compensated stress levels below about 2 x 10-3, the substructure takes the form of well defined subgrains with the size, lambda, in microns, varying as lambda = 6.6 b(sigma/sub T//E)-1 where sigma/sub T/ is the effective true stress, E is Young's Modulus and b the Burgers vector. For stresses above this critical value, cells are formed with the size-stress relationship being given by lambda = 1.4 x 10-2 b(sigma/sub T//E)-2. The deformation rate-stress relation is shown to follow a power law of the form epsilon-dot = B lambda3 (sigma/sub T//E)/sup n/ exp (-Q/sub c//RT) where lambda is the subgrain or cell intercept size, Q/sub c/ an activation energy for creep, and B is a constant. The formation of cells and subgrains is shown to correspond with different fields on a deformation mechanism map which is representative of dislocation glide associated with transgranular fracture and with dislocation climb associated with intergranular fracture, respectively

  8. Effects of surface modification of thin wires of AISI 302 stainless steel by electrolytic plasma on its mechanical properties; Efecto de la modificacion superficial de alambres delgados de acero inoxidable AISI 302 mediante plasma electrolitico sobre sus propiedades mecanicas

    Energy Technology Data Exchange (ETDEWEB)

    Gallego, A.; Camurri, C.; Carrasco, C.; Soldera, F.

    2012-07-01

    In this work different tests using electrolytic plasma (EP) on thin wires of stainless steel AISI 302 in an inert solution were performed. Tensile tests were carried out in order to measure changes in the mechanical strength of the samples; moreover, both the morphological and microstructural changes also were evaluated. It was found that after 10 s of the application of EP, the samples surface was uniformly covered by nodules-like and craters similar to those found in the melting and cooling periods of EP. The results show a significant surface grain refinement, leading to crystalline arrangements with sizes less than 200 nm and also an increase in the samples tensile strength of at least 57 % respect to steel base. (Author) 14 refs.

  9. Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304; Aplicaciones del ensayo a velocidad de deformacion lenta en tuberias de acero inoxidable AISI-304

    Energy Technology Data Exchange (ETDEWEB)

    Zamora R, L.; Mora R, T. De la [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2004-07-01

    Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water.

  10. The influence of cyclic straining on the work hardening behavior of AISI 304 stainless steel bars in multiple-pass drawing

    Energy Technology Data Exchange (ETDEWEB)

    Carballo Siqueira Correa, Elaine [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais, Rua Espirito Santo 35, Centro, 30160-030 Belo Horizonte, Minas Gerais (Brazil)], E-mail: elaine@demet.ufmg.br; Aguilar, Maria Teresa Paulino [Department of Materials and Civil Construction, Federal University of Minas Gerais, Rua Espirito Santo 35, Centro, 30160-030 Belo Horizonte, Minas Gerais (Brazil); Cetlin, Paulo Roberto [Department of Metallurgical and Materials Engineering, Federal University of Minas Gerais, Rua Espirito Santo 35, Centro, 30160-030 Belo Horizonte, Minas Gerais (Brazil)], E-mail: pcetlin@demet.ufmg.br

    2007-11-15

    The occurrence of strain softening in drawn low carbon steel bars, as a consequence of cyclic torsion, was previously observed in terms of changes in the mechanical properties of the bars and in the drawing stress, bringing out the possibility of employing cyclic straining in order to improve multiple-stage forming operations. In the present paper, the influence of the structural features of the drawn material on the strain softening phenomenon was analyzed. A commercial AISI 304 stainless steel was used in the experiments. Drawing was carried out in five passes. Cyclic torsion was conducted between the last two stages of drawing and between every drawing pass. In addition to the evaluation of the drawing stress, microstructural and X-ray diffraction analyses were performed, allowing the examination and the calculation of the amount of martensite formed during plastic deformation. Contrasting with the low carbon steel investigation, torsion did not lead to changes in the drawing stress of the AISI 304 stainless steel, for both experimental procedures. The quantitative phase analysis revealed that, even though a considerable deformation value was applied to the material, the amount of martensite formed in cyclic torsion was very low.

  11. Multi performance characteristic optimization of shot peening process for AISI 304 austenitic stainless steel using grey relational analysis with principal component analysis and Taguchi method

    Directory of Open Access Journals (Sweden)

    Dr. Lakhwinder Singh

    2013-10-01

    Full Text Available Shot peening is a cold working process. It impact on thin surface layer of the material and is used to enhance the mechanical and surface properties. The manufacturer is in demand to reduce the cost and improve the process productivity. He is always in search of an optimization technique which involves multiple performance characteristics. From this work, an optimal combination of shot peening parameters is generated by using a Grey relational analysis (GRA with Principal component analysis (PCA and Taguchi method. The present study shows that there are many factors that affect the properties of the AISI 304 austenitic stainless steel. Mechanisms to compensate for surface tractions and further enhancement of mechanical properties are described. The shot peening is discussed to enhance the mechanical and surface properties of AISI 304 austenitic stainless steel. The optimization of shot pening process is done by including multi performance characteristics i.e. tensile strength, surface hardness an fatigue strengths. The analysis includes pressure, shot size, exposure time, nozzle distance and nozzle angle as process parameters. The complete analysis will be helpful to the manufacturer in deciding the shot peening parameters for required performance characteristics.

  12. Characterization of Plasma Nitrocarburized Layers Produced on AISI 316L Stainless Steel%AISI 316L不锈钢等离子氮碳共渗层的表征

    Institute of Scientific and Technical Information of China (English)

    L. C. Casteletti; F. A. P. Fernandes; A. Lombardi-Neto; C. A. Picon; G. Tremiliosi-Filho; G. E. Totten

    2009-01-01

    Hardness and consequently wear resistance of austenitic stainless steel can be highly increased, without loosing corrosion resistance by producing plasma nitrocarburizing surface layers. In this work, a AISI 316L stainless steel plasma nitrocarburized at 450℃, and the obtained layers were characterized by optical microscopy, micro-hardness and micro-wear tests. It was verified that the layer is composed by chromium nitrides precipitates and essentially expanded austenite nitrogen rich and with hardness around 850 HV. The total average thickness of the layer was about 45 μm, presenting good uniformity. Its wear resistance was much higher than that of the sub-strate.%奥氏体不锈钢通过等离子氮碳共渗可显著提高其表面硬度,从而提高耐磨性而又不损害其抗腐蚀性能.本文采用光学显微镜、显微硬度和微磨损试验对经于450℃等离子氮碳共渗的AISI 316L不锈钢和所获得的渗层进行了表征.结果证明,等离子氮碳共渗层由氮化铬析出相和富氮奥氏体基体组成,其硬度约850 HV;渗层总深度平均约为45 μm,且很均匀;渗层的耐磨性大大高于基体.

  13. Effect of low temperature plasma hardening treatment on microstructure and properties of AISI 420 stainless steel%低温离子硬化处理对 AISI 420不锈钢组织与性能的影响

    Institute of Scientific and Technical Information of China (English)

    杜威; 赵程

    2014-01-01

    研究了低温离子渗氮、离子氮碳共渗和离子渗碳硬化处理对AISI 420马氏体不锈钢的显微组织、表面硬度、耐蚀性、耐磨性的影响。结果表明,离子渗氮、氮碳共渗和离子渗碳处理都可提高马氏体不锈钢的表面硬度;经不同工艺处理后的试样,除500℃×4 h渗氮工艺外,其他不锈钢试样表面的耐蚀性均未出现明显降低,当渗氮温度过高(500℃)时,由于CrN的析出使得渗氮层的耐蚀性显著下降;磨损试验的结果表明,离子渗碳处理后硬化层的耐磨性最佳。%Effect of low temperature plasma nitriding , nitrocarburizing and carburizing on microstructure , surface hardness , corrosion resistance and wear resistance of AISI 420 martensitic stainless steel was investigated . The results show that plasma nitriding , nitrocarburizing and carburizing process can increase the surface hardness .There is no significantly decrease to the corrosion resistance on the surface of Stainless steel treated by different treatment processes except of plasma nitriding at 500℃for 4 h.If the nitriding temperature is higher than 500℃, the corrosion resistance will significantly decline due to the precipitation of CrN .The wear results show that hardened layer of plasma carburizing sample has the best wear resistance .

  14. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    Energy Technology Data Exchange (ETDEWEB)

    Xu Jiang; Zhuo Chengzhi; Tao Jie; Liu Linlin [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Jiang Shuyun [Department of Mechanical Engineering, Southeast University, 2 Sipailou, Nanjing 210096 (China)], E-mail: xujiang73@nuaa.edu.cn

    2009-01-07

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO{sub 2} predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 deg. C) conditions, amorphous nano-SiO{sub 2} particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr{sub 6.5}Ni{sub 2.5}Si and Cr{sub 23}C{sub 6}. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO{sub 2} particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO{sub 2} particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO{sub 2} particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix

  15. 镀锌钢-AISI304不锈钢非熔透型激光叠焊工艺%Technique of Non-Penetration Laser Lap Welding on Galvanized Steel and AISI 304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    张群莉; 周明召; 陈智君; 姚建华

    2011-01-01

    Galvanized steel and AISI 304 stainless steel are lap-welded by a pulsed-Nd: YAG laser. The weld joint is of good surface quality based on the shear strength which reaches its work requirement. The effects of the laser welding process parameters such as laser current, welding speed and defocused distance on the shape of the weld seam are investigated. The optimum welding parameters are I= 350 A, V= 100 mm/min, ΔF= - 1 mm, f= 4 Hz, W= 10 ms, and there is no weld trace on the back of AISI 304 stainless steel at the same time. The microstructure of the welded seam is martensite and residual austenite, and close to the side of galvanized sheet, there is a small amount of pearlite. Because of the existence of martensitic hardened layer, the microhardenss in the weld seam and heat affected zone is higher than that of the base metal.%采用脉冲式Nd:YAG激光器作为焊接热源,对镀锌钢板和AISI 304不锈钢板进行非熔透型激光叠焊,通过控制焊接工艺,使得焊接接头在满足强度要求的同时底面无痕迹,以保证不锈钢板的外观质量.通过研究电流、焊接速度、离焦量对焊缝熔深、熔宽和强度的影响规律,对工艺参数进行了优化;焊接最佳工艺参数为J=350 A,v=100 mm/min,△F=-1 mm,f=4 Hz,W-10 ms,此时的抗剪强度达到使用要求,不锈钢板表面无焊接痕迹;焊缝组织细而致密,为板条状马氏体组织和残余奥氏体,靠近镀锌板侧还有一定的珠光体组织;由于有马氏体硬化层的存在,焊缝区和焊接热影响区的显微硬度比母材高.

  16. Microstructure and microhardness analysis of the hexagonal oxides formed on the surface of the AISI 304 stainless steel after Nd:YAG pulsed laser surface melting

    International Nuclear Information System (INIS)

    The laser surface melting (LSM) technique was adopted to modify the surface layer microstructure of the AISI 304 stainless steel in this paper. The results showed that the hexagonal morphologies have been successfully fabricated on the surface after LSM. These hexagons had side lengths of about 0.5-1 μm and were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), field emission scanning electron microscope (FESEM) and high resolution transmission electron microscope (HRTEM). It was proved by the XRD that the stainless steel surface mainly consisted of γ-Fe, Cr2O3, Fe2O3 and some manganese oxides. The FESEM micrographs showed that the hexagonal oxides were regular hexagons in geometry. The HRTEM micrographs also indicated the presence of the hexagons on the surface of the stainless steel. The spacing values were calculated from the HRTEM micrograph and the SAED pattern, and the hexagonal oxide phases determined by these spacing values were consistent with those verified by the XRD. After LSM, the microhardness of the stainless steel was significantly improved.

  17. AISI 304奥氏体不锈钢活性屏离子渗碳%Active Screen Plasma Carburizing of AISI 304 Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    王建青; 王璐璐; 赵程

    2010-01-01

    利用活性屏离子热处理技术对AISI 304奥氏体不锈钢进行低温离子渗碳(ASPC)处理,可以在不锈钢表面形成一层无碳化铬析出的碳的过饱和固溶体(Sc相).处理后的奥氏体不锈钢可以在不降低耐蚀性能的基础上大幅度提高不锈钢表面的硬度,并解决了不锈钢直流离子渗碳温度均匀性差,工件存在边缘效应等问题,ASPC渗碳试样表面基本可以保持原色.

  18. Surface properties of nitrided layer on AISI 316L austenitic stainless steel produced by high temperature plasma nitriding in short time

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yang, E-mail: metalytu@163.com [Department of Materials Science and Engineering, Yantai University, Qingquan Road 32, Yantai 264005 (China); Wang, Zhuo [Department of Materials Science and Engineering, Yantai University, Qingquan Road 32, Yantai 264005 (China); Wang, Liang [Department of Materials Science and Engineering, Dalian Maritime University, Linghai Road 1, Dalian 116026 (China)

    2014-04-01

    Graphical abstract: - Highlights: • The 8 μm nitrided layer was produced on the surface of AISI 316L stainless steel by plasma nitrided at high temperatures (540 °C) within 1 h. • The nitrided layer consisted of nitrogen expanded austenite and possibly a small amount of free-CrN and iron nitrides. • It could critically reduce processing time compared with low temperature nitriding. • High temperature plasma nitriding could improve pitting corrosion resistance of the substrate in 3.5% NaCl solution. - Abstract: It has generally been believed that the formation of the S phase or expanded austenite γ{sub N} with enough thickness depends on the temperature (lower than 480 °C) and duration of the process. In this work, we attempt to produce nitrogen expanded austenite layer at high temperature in short time. Nitriding of AISI 316L austenitic stainless steel was carried out at high temperatures (>520 °C) for times ranging from 5 to 120 min. The microstructures, chemical composition, the thickness and the morphology of the nitrided layer, as well as its surface hardness, were investigated using X-ray diffraction, X-ray photoelectron spectroscopy, optical microscopy, scanning electron microscopy, and microhardness tester. The corrosion properties of the untreated and nitrided samples were evaluated using anodic polarization tests in 3.5% NaCl solution. The results confirmed that nitrided layer was shown to consist of γ{sub N} and a small amount of free-CrN and iron nitrides. High temperature plasma nitriding not only increased the surface hardness but also improved the corrosion resistance of the austenitic stainless steel, and it can critically reduce processing time compared with low temperature nitriding.

  19. Study of cyclic oxidation for stainless steels AISI 309 T 253 M A, with low additions of cerium; Estudio de la oxidacion ciclica de los aceros inoxidables AISI 309 T 253 MA, con pequenas adiciones de Cerio

    Energy Technology Data Exchange (ETDEWEB)

    Velazquez F, G.L.; Martinez, M.; Ruiz, A. [Universidad Nacional Experimental Politecnica (UNEXPO) - Vicerrectorado de Puerto Ordaz, Centro de Estudios de Corrosion. Puerto Ordaz. venezuela (Venezuela)

    1998-12-31

    It has been detected that the addition of small amounts (<1%) of the so called `reactive elements` such as Cerium to Fe-Cr alloys that was utilized in oxidating environment at high temperatures improving its resistance to oxidation under isothermal and cyclic conditions. In this work, it was evaluated the behavior under cyclic oxidation conditions for an austenitic stainless steel at chromium-nickel (253MA) with cerium addition, and comparing it with the AISI 310S austenitic stainless steel. The cyclic oxidation essays consist of five cycles by 24 hours each one, following of a cooling in air until ambient temperature from the temperatures of 850, 900 and 950 Centigrade, registering the gain mass of the specimen at end of each cycle. In order to this were prepared samples with dimensions of 20 mm. x 10 mm. x 1 mm. Later to the oxidation essays was evaluated the morphology of the corrosion products layer by scanning electron microscopy. The present phases were identified by X-ray diffraction and by chemical microanalysis by Dispersive energy (EDAX). The results obtained show that the steel with cerium addition, presents a higher adherence and resistance to the spalling noting that the cerium promotes the casting anchor of the oxides layer to matrix and by reducing the grain size of the layer improving its plasticity. Additionally the cerium promotes the preferential oxidation of the forming elements of protective layers like the chromium. (Author)

  20. Reverse Transformation of Deformation-Induced Phases and Associated Changes in the Microstructure of Explosively Clad Ti-5Ta-2Nb and 304L SS

    Science.gov (United States)

    Prasanthi, T. N.; Sudha, C.; Murugesan, S.; Thomas Paul, V.; Saroja, S.

    2015-10-01

    Ti-5Ta-2Nb alloy was joined to 304L austenitic stainless steel by explosive cladding technique. Explosive cladding resulted in the formation of deformation-induced martensite in 304L SS and fcc phase of Ti in the Ti-5Ta-2Nb side of the joint. The stability of these metastable phases was systematically studied using high-temperature X-ray diffraction technique and transmission electron microscopy, which enabled the optimization of the temperature window for post-cladding heat treatments.

  1. AISI-304不锈钢扩散渗硅层组织研究%Microstructure of siliconized layer on AISI-304 stainless steel

    Institute of Scientific and Technical Information of China (English)

    罗新民; 王金兰; 陈康敏; 潘励

    2008-01-01

    利用热场发射电镜研究AISI-304奥氏体不锈钢表面在用粉末包埋法热扩散处理获得的渗硅层的微观组织和精细结构.结果表明,在1050℃扩散处理6h,γ相不锈钢的渗硅层厚度可达60μm以上,渗硅层组织由高硅表面和α相扩散区组成,在α相扩散层中由表及里出现了不同形貌的类调幅组织,由表及里逐渐细化,其形貌从交叉织纹状到正交片状和交叉短杆状过渡.在扩散层中部为单一的砌块状DO3(Fe3Si型)有序转变产物,深部为纳米级细晶粒,至γ相基体前晶粒更加细小.微观成分分析表明,渗硅层的微观结构与硅的浓度梯度密切相关.

  2. AISI304不锈钢表面硅化物渗层的制备与抗氧化性能%Preparation of silicide layer on AISI 304 stainless steel and oxidation resistance

    Institute of Scientific and Technical Information of China (English)

    安亮; 贾建刚; 马勤; 李鹏

    2011-01-01

    采用ω(NaCl)∶ω(KCl)∶ω(NaF)=2∶2∶1(摩尔比,下同)的中性熔融盐作为载体,ω(Na2SiF6)∶ω(Si)=8∶2粉末做为渗硅剂,800℃下渗硅10 h可实现在AISI 304不锈钢表面形成厚度约500μm的富含Cr、Ni合金元素的Fe3Si型硅化物渗层。采用X射线衍射仪(XRD)分析了渗硅层的物相组成,用附带能量色散谱仪(EDS)附件的扫描电子显微镜(SEM)研究了渗层截面的形貌和成分。结果表明,渗层以Fe3Si相为主,Cr在渗层中含量低于其在304不锈钢基体中含量,而Fe和Ni在%Fe3Si type silicide layer containing Cr and Ni alloying elements with a thickness of about 500 μm on AISI 304 stainless steel were formed in molten salts at 800 ℃ for 10 h using molten mixture of ω(Na2SiF6)∶ωSi=8∶2 as siliconizing agent and the molten halogenide of alkali metals of ω(NaCl)∶ω(KCl)∶ω(NaF)=2∶2∶1 as siliconizing agent carrier.The phase of the silicide layer was analyzed by X-ray diffraction.The micro structure and composition of the silicide layer were studied by scanning electron microscope(SEM) with energy dispersive X-ray spectrometer(EDS)attachment.The results show that the silicide layer mainly consists of Fe3Si.The content of Cr in silicide layer is lower than in AISI 304 steel matrix,while the same contents of Fe and Ni in the layer and in the matrix are observed.The oxidation kinetic curves of the Fe3Si type silicide layer at both 800 ℃ and 900 ℃ obey a parabolic rule.The high temperature oxidation properties of the silicide layer are a little better than that of the AISI 304 steel matrix at 800 ℃.A catastrophic failure of AISI 304 steel occurs at 900 ℃,while the high temperature oxidation properties of the silicide layer at 900 ℃ are better than that at 800 ℃.The composite oxide film containing SiO2 and Cr3O4 resuled from the uphill diffusion of Cr and Si at 900 ℃ accounts for the excellent high temperature

  3. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    Science.gov (United States)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  4. Multi-Objective Optimization ( Surface Roughness & Material Removal Rate of Aisi 202 Grade Stainless Steel in Cnc Turning Using Extended Taguchi Method And Grey Analysis

    Directory of Open Access Journals (Sweden)

    Er.Ankush Aggarwal

    2014-07-01

    Full Text Available The present study applied Taguchi method through a case study in straight turning of AISI 202 stainless steel bar on CNC Machine ( Mfd by ACE DESIGNERS using Titanium Carbide tool for the optimization of Material removal rate, Surface Roughness and tool wear process parameter.The study aimed at evaluating the best process environment which could simultaneously satisfy requirements of both quality as well as productivity with special emphasis on maximizing material removal rate and minimizing surface roughness and tool flank wear at various combination of cutting speed, feed, depth of cut. The predicted optimal setting ensured maximum MRR and minimum surface roughness and tool wear. Since optimum material removal rate is desired, so higher the better criteria of Taguchi signal to noise ratio is used for MRR – SNs = -10 log(Sy2 /n

  5. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Science.gov (United States)

    García-Rentería, M. A.; López-Morelos, V. H.; García-Hernández, R.; Dzib-Pérez, L.; García-Ochoa, E. M.; González-Sánchez, J.

    2014-12-01

    The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O2 (M1) and 97% Ar + 3% N2 (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  6. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    Science.gov (United States)

    Hilca, B. R.; Triyono

    2016-03-01

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO3) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  7. Strain-induced phase transformation at the surface of an AISI-304 stainless steel irradiated to 4.4 dpa and deformed to 0.8% strain

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, M.N., E-mail: gussevmn@ornl.gov; Field, K.G.; Busby, J.T.

    2014-03-15

    Surface relief due to localized deformation in a 4.4-dpa neutron-irradiated AISI 304 stainless steel was investigated using scanning electron microscopy coupled with electron backscattering diffraction and scanning transmission electron microscopy. It was found a body-centered-cubic (BCC) phase (deformation-induced martensite) had formed at the surface of the deformed specimen along the steps generated from dislocation channels. Martensitic hill-like formations with widths of ∼1 μm and depths of several microns were observed at channels with heights greater than ∼150 nm above the original surface. Martensite at dislocation channels was observed in grains along the [0 0 1]–[1 1 1] orientation but not in those along the [1 0 1] orientation.

  8. Elaboration et étude de l'oxydation à haute température d'un cermet dense constitué de particules d'acier inoxydable 304L dispersées dans une matrice de zircone yttriée.

    OpenAIRE

    Tarabay, Jinan

    2013-01-01

    Ceramic matrix composite dispersed with metallic particles, called M(p)-CMC(s), are being developed for optimizing several functions of industrial components in severe atmospheres at high temperature.The corrosion of a model M(p)-CMC(s), based on 304L stainless steel and yttrium doped zirconia (304L(p)-ZrO2(s); 40%/60% in volume) is studied and compared with the oxidation behaviour of the stainless steel powders. The oxidation behaviour of the model 304L(p)-ZrO2(s) composite produced by powde...

  9. Fatigue behaviour of 304L steel welded structures: influence of residual stresses and surface mechanical finishing

    International Nuclear Information System (INIS)

    This study focuses on the influence of residual stresses and surface mechanical finishing on lifetime of stainless steel 304L welded structures. Residual stresses are determined on specific specimens of three types: base-metal, as-welded and ground-welded specimens. Each type is submitted to fatigue tests in order to assess the influence of these parameters on the lifetime, and to determine their evolution. The experiments show that an important surface stress concentration is located in the weld root of as-welded structures, which has a negative effect on the fatigue life. The grinding operation generates high-level surface residual stresses but the lifetime is higher thanks to the reduction of the notch effect. The fatigue test results are compared to the nuclear industry best-fit S-N curves. This enables the determination of correction factors related to fatigue test results of polished specimens, and to assess the lifetime of structures. (author)

  10. Finite Element Modeling and Validation of Residual Stresses in 304 L Girth Welds

    Energy Technology Data Exchange (ETDEWEB)

    Dike, J.J.; Ortega, A.R.; Cadden, C.H.; Rangaswamy, P. Brown, D.

    1998-06-01

    Three dimensional finite element simulations of thermal and mechanical response of a 304 L stainless steel pipe subjected to a circumferential autogenous gas tungsten arc weld were used to predict residual stresses in the pipe. Energy is input into the thermal model using a volumetric heat source. Temperature histories from the thermal analysis are used as loads in the mechanical analyses. In the mechanical analyses, a state variable constitutive model was used to describe the material behavior. The model accounts for strain rate, temperature, and load path histories. The predicted stresses are compared with x-ray diffraction determinations of residual stress in the hoop and circumferential directions on the outside surface of the pipe. Calculated stress profiles fell within the measured data. Reasons for observed scatter in measured stresses are discussed.

  11. Composition and orientation effects on the final recrystallization texture of coarse-grained Nb-containing AISI 430 ferritic stainless steels

    International Nuclear Information System (INIS)

    Graphical abstract: EBSD results showing the inhomogeneous recrystallization behavior in FSS-A after final recrystallization annealing: (a) orientation map; (b) pole figures corresponding to partial-recrystallized region 1; (c and d) ODFs (φ2-constant sections) corresponding to distinct recrystallized regions 2 and 3, respectively and (e) pole figures corresponding to recovered region 4. . Research highlights: → Recrystallization of coarse-grained Nb-bearing ferritic stainless steels → important orientation and composition effects during primary recrystallization → distinct recrystallization textures depending on the chemical composition. - Abstract: Composition and orientation effects on the final recrystallization texture of three coarse-grained Nb-containing AISI 430 ferritic stainless steels (FSSs) were investigated. Hot-bands of steels containing distinct amounts of niobium, carbon and nitrogen were annealed at 1250 deg. C for 2 h to promote grain growth. In particular, the amounts of Nb in solid solution vary from one grade to another. For purposes of comparison, the texture evolution of a hot-band sheet annealed at 1030 deg. C for 1 min (finer grain structure) was also investigated. Subsequently, the four sheets were cold rolled up to 80% reduction and then annealed at 800 deg. C for 15 min. Texture was determined using X-ray diffraction and electron backscatter diffraction (EBSD). Noticeable differences regarding the final recrystallization texture and microstructure were observed in the four investigated grades. Results suggest that distinct nucleation mechanisms take place within these large grains leading to the development of different final recrystallization textures.

  12. Composition and orientation effects on the final recrystallization texture of coarse-grained Nb-containing AISI 430 ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Siqueira, R.P. [Departamento de Engenharia de Materiais, Escola de Engenharia de Lorena, University of Sao Paulo, 12600-970, Lorena-SP (Brazil); Sandim, H.R.Z., E-mail: hsandim@demar.eel.usp.br [Departamento de Engenharia de Materiais, Escola de Engenharia de Lorena, University of Sao Paulo, 12600-970, Lorena-SP (Brazil); Oliveira, T.R. [Centro de Pesquisa da ArcelorMittal Inox Brasil S.A., 35180-000, Timoteo-MG (Brazil); Raabe, D. [Max-Planck Institut fuer Eisenforschung, D-40237, Duesseldorf (Germany)

    2011-04-15

    Graphical abstract: EBSD results showing the inhomogeneous recrystallization behavior in FSS-A after final recrystallization annealing: (a) orientation map; (b) pole figures corresponding to partial-recrystallized region 1; (c and d) ODFs ({phi}{sub 2}-constant sections) corresponding to distinct recrystallized regions 2 and 3, respectively and (e) pole figures corresponding to recovered region 4. . Research highlights: {yields} Recrystallization of coarse-grained Nb-bearing ferritic stainless steels {yields} important orientation and composition effects during primary recrystallization {yields} distinct recrystallization textures depending on the chemical composition. - Abstract: Composition and orientation effects on the final recrystallization texture of three coarse-grained Nb-containing AISI 430 ferritic stainless steels (FSSs) were investigated. Hot-bands of steels containing distinct amounts of niobium, carbon and nitrogen were annealed at 1250 deg. C for 2 h to promote grain growth. In particular, the amounts of Nb in solid solution vary from one grade to another. For purposes of comparison, the texture evolution of a hot-band sheet annealed at 1030 deg. C for 1 min (finer grain structure) was also investigated. Subsequently, the four sheets were cold rolled up to 80% reduction and then annealed at 800 deg. C for 15 min. Texture was determined using X-ray diffraction and electron backscatter diffraction (EBSD). Noticeable differences regarding the final recrystallization texture and microstructure were observed in the four investigated grades. Results suggest that distinct nucleation mechanisms take place within these large grains leading to the development of different final recrystallization textures.

  13. The specific heat loss combined with the thermoelastic effect for an experimental analysis of the mean stress influence on axial fatigue of stainless steel plain specimens

    Directory of Open Access Journals (Sweden)

    G. Meneghetti

    2014-10-01

    Full Text Available The energy dissipated to the surroundings as heat in a unit volume of material per cycle, Q, was recently proposed by the authors as fatigue damage index and it was successfully applied to correlate fatigue data obtained by carrying out fully reversed stress- and strain-controlled fatigue tests on AISI 304L stainless steel plain and notched specimens. The use of the Q parameter to analyse the experimental results led to the definition of a scatter band having constant slope from the low- to the high-cycle fatigue regime. In this paper the energy approach is extended to analyse the influence of mean stress on the axial fatigue behaviour of unnotched cold drawn AISI 304L stainless steel bars. In view of this, stress controlled fatigue tests on plain specimens at different load ratios R (R=-1; R=0.1; R=0.5 were carried out. A new energy parameter is defined to account for the mean stress effect, which combines the specific heat loss Q and the relative temperature variation due to the thermoelastic effect corresponding to the achievement of the maximum stress level of the stress cycle. The new two-parameter approach was able to rationalise the mean stress effect observed experimentally. It is worth noting that the results found in the present contribution are meant to be specific for the material and testing condition investigated here.

  14. Effect of cryogenic cooling in milling process of AISI 304 stainless steel%低温冷却对AISI 304不锈钢铣削加工的影响

    Institute of Scientific and Technical Information of China (English)

    Muammer NALBANT; Yakup YILDIZ

    2011-01-01

    The effects of cryogenic cooling on cutting forces in the milling process of AISI 304 stainless steel were investigated experimentally. Cryogenic cooling was achieved by spraying liquid nitrogen to tool, chips and material interfaces using a pipe with an internal diameter of 1 mm; the flow rate of liquid nitrogen was 5.2 L/min; two cutting directions (climbing and conventional milling), two machining conditions (dry and cryogenic cooling) and four cutting speeds (80, 120, 160 and 200 m/min) were used in the milling process. Cryogenic cooling and cutting speed are found to be effective on cutting forces. Cutting forces and torque in cryogenic milling are higher than those in dry milling. Cutting force is increased as the cutting speed is increased. Tool fritter around insert nose radius is the main problem of climb milling method in cryogenic cooling at low cutting speeds.%研究低温冷却对AISI 304不锈钢铣削加工的影响.用内径为1 mm的管子来喷淋液氮到铣刀、削口和材料界面起到低温冷却的作用.液氮的流量为5.2 L/min;采用顺铣和逆铣2个铣削方向、干铣和低温冷却2种方式和80、120、160和200 m/min 4种铣削速度.结果表明:低温冷却和铣削速度对切削力有影响;低温冷却过程中的切削力和扭矩比干铣过程中的高;切削力随着铣削速度的加快而增大.进入铣刀半径范围内的削屑影响低速顺铣的效果.

  15. Evolução da textura cristalográfica de chapas de aço inoxidável ferrítico do tipo AISI 430 durante laminação a frio, recozimento e estampagem Crystallographic texture evolution of ferritic stainless steel strips (AISI 430 during cold rolling, annealing and drawing

    Directory of Open Access Journals (Sweden)

    Antenor Ferreira Filho

    2008-06-01

    Full Text Available A evolução da textura, nos estados "como recebido", laminado a frio, recozido e após a estampagem, e a estampabilidade de aços inoxidáveis ferríticos AISI 430, estabilizados ao nióbio, foram estudadas. Duas corridas de chapas com espessuras de 3,0 e 0,7 mm foram utilizadas. A de maior espessura foi relaminada a frio e recozida. A de menor espessura, de composição química semelhante à primeira, foi laminada a frio, na usina siderúrgica, e, posteriormente, submetida a estampagem. A textura foi avaliada usando DRX em todas as condições. O aço AISI 430, na condição "como recebido", apresentou forte textura {100}, {100} e a fibra g. Após a deformação, a intensidade da fibra g aumentou e apareceu a fibra a. O recozimento causou o desaparecimento da fibra a e o fortalecimento da fibra g, que é uma textura adequada para a estampagem. Embora o aço AISI 430, de espessura 0,7 mm, tivesse apresentado uma forte textura de fibra g, no estado inicial, as propriedades de estampagem não foram boas e o material trincou durante a conformação.Texture evolution in AISI 430 Nb stabilized ferritic stainless steels in the "as-received", hot-and cold-rolled, annealed and stamped conditions have been studied, along with their formability. Two ferritic stainless steels (Nb stabilized having a thickness of 3.0 and 0.7mm, were employed. The thicker one was cold rolled and annealed. The thinner one, with similar composition, was cold rolled at the steel plant and subsequently submitted to deep drawing. Texture has been evaluated using DRX for all conditions. The AISI 430 stainless steel, in the "as-received" condition presented a strong {100} texture in the and directions and the gamma fibre. After cold rolling the material presented stronger gamma and weaker alpha fibres. Annealing of the cold rolled steel conduced to the vanishing of the alpha fibre and strengthening of the gamma fibre, adequate for deep drawing operations. Although the AISI 430

  16. Comportamiento termomecánico de aceros AISI 304

    Directory of Open Access Journals (Sweden)

    El Wahabi, M.

    2001-04-01

    Full Text Available The hot deformation behaviour of three AISI 304 (H, L and HP austenitic stainless steel with different carbon contents has been studied. An analysis of the parameters describing their hot flow curves was carried out. No heavy effect of the carbon content was found on most of the latter parameters. However, the work hardening and dynamic recovery behaviour showed clear differences depending on the given alloy, especially at high temperatures and low strain rates where the high carbon steel displayed larger work hardening and dynamic recovery rates than the other steels. The high purity steel (interstitial free displayed the lower stress levels as its hardening rate was slower than in the other two steels.

    Se llevó a cabo un estudio del comportamiento termomecánico de tres aceros inoxidables austeníticos tipo AISI 304 (H, L y HP con diferentes contenido en carbono, mediante la determinación de los parámetros que describen las etapas de deformación en caliente. No se notó un fuerte efecto del carbono en dichos parámetros, excepto en los que describen los procesos de endurecimiento y de restauración dinámica que muestran una cierta dependencia con la composición química, especialmente a bajos valores del parámetro de Zener-Hollomon, donde el acero de alto carbono (304H endurece y restaura más rápido que el de bajo carbono (304L, alcanzándose valores de tensión de pico similares en ambos casos. El material de alta pureza (libre de intersticiales toma valores de tensión de pico más bajos que los otros aceros, endureciendo más lentamente y con una velocidad de restauración similar a la del 304H.

  17. Decomposition of Expanded Austenite in AISI 316 L Stainless Steel Nitrided at 450 ℃%450℃渗氮AISI 316 L不锈钢中膨胀奥氏体的分解

    Institute of Scientific and Technical Information of China (English)

    F.A.P.Fernandes; L.C.Casteletti; G.E.Totten; J.Gallego

    2014-01-01

    Expanded austenite (γN ),which can be produced during plasma nitriding of austenitic stainless steels, provides high levels of strength,toughness and corrosion resistance by comparison with traditional nitride layers. However,expanded austenite properties can be lost due to decomposition caused its thermodynamic metastability. In the present work,austenitic stainless AISI 316L steel was plasma nitrided at 450 ℃ for 5 h at 500 Pa and microstructurally characterised by X-ray diffraction (XRD ),and optical and transmission electron microscopy (TEM)which confirmed the presence of fcc expanded austenite with a lattice parameter up to 9.5% larger than untreated austenite.TEM analyses of thin foils showed that fine nitrides were formed in the N layer and some areas were observed with a singular lamellar morphology very similar to the pearlite colonies found in carbon steels. Selected area electron diffraction (SAED)analysis suggests that these areas are composed of bcc ferrite and cubic chromium nitrides produced after a localised decomposition of the expanded austenite layer.Amorphous expanded austenite was observed in some areas of the investigated samples.The occurrence of N decomposition was associated with microsegregation of ferrite stabilisers (Cr,Mo)and depletion of an austenite stabiliser (Ni)in localised regions of the expanded austenite layer.%奥氏体不锈钢等离子渗氮时会形成膨胀奥氏体(γN),其强度、韧性和耐蚀性均高于传统的氮化物层。然而,膨胀奥氏体在热力学上是亚稳的,其性能会因其发生分解而降低。本文对AISI 316L 不锈钢进行了等离子渗氮,工艺为450℃×5 h,压力500 Pa。对渗氮后试样采用XRD、OM和TEM等进行了显微组织表征。试验结果证明了面心立方膨胀奥氏体的存在,其晶格常数比未经渗氮奥氏体增加多达9.5%。薄片试样的TE M分析表明,N层中有细小的氮化物形成,并且发现一些区域呈奇特的

  18. Characterization of deposits build-up on austenitic stainless steel AISI 316L exposed in high purity water system

    International Nuclear Information System (INIS)

    For the characterization of deposit layers on AISI 316L surfaces in high purity water systems, operating up to 80 deg C Moessbauer spectroscopy (ME), scanning electron microscopy (SEM), X-ray fluorescence (XRF) and X-ray photoelectron spectroscopy (XPS) are used. Austenitic steel particles were identified on the surfaces of systems not properly cleaned before start-up. Long exposition of austenitic surfaces to high purity water promotes the build-up, composed by trivalent iron and chromium oxidehydroxides and oxide. The oxidehydroxide phase is located mainly at the solid-water interface, whereas oxide phase is in direct contact with metal. Spheroid-like morphology of particles in these layers and the lack of metal attack suggest that coagulation and crystallization processes are the way for oxide production from existing dissolved species. (author)

  19. The influence of low oxygen and contaminated sodium environments on the fatigue behaviour of solution treated AISI 316 stainless steel

    International Nuclear Information System (INIS)

    The influence of air and sodium environments on the fatigue properties of solution treated AISI 316 steel was studied by predictive methods and by conducting tests in air, in high temperature sodium, or following pre-exposure to sodium. The sodium environments studied included contaminated sodium or the products of sodium/water flames possibly typical of fast water reactor fault conditions, and low oxygen sodium more appropriate to normal plant operation. Generally, fatigue properties were reduced by contaminated sodium or the products of sodium/water flames and improved by low oxygen sodium when compared with similar tests conducted in air. However, complex effects were observed with respect to crack initiation. The experimental results are discussed and generally follow trends predicted by physically based fatigue models. (author)

  20. Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    A.K. LAKSHMINARAYANAN; C.S.RAMACHANDRAN; V.BALASUBRAMANIAN

    2014-01-01

    An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic rein-forcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.

  1. Laser welding of NiTi shape memory alloy: Comparison of the similar and dissimilar joints to AISI 304 stainless steel

    Science.gov (United States)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2013-12-01

    The unique properties of NiTi alloy, such as its shape memory effect, super-elasticity and biocompatibility, make it ideal material for various applications such as aerospace, micro-electronics and medical device. In order to meet the requirement of increasing applications, great attention has been given to joining of this material to itself and to other materials during past few years. Laser welding has been known as a suitable joining technique for NiTi shape memory alloy. Hence, in this work, a comparative study on laser welding of NiTi wire to itself and to AISI 304 austenitic stainless steel wire has been made. Microstructures, mechanical properties and fracture morphologies of the laser joints were investigated using optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD), Vickers microhardness (HV0.2) and tensile testing techniques. The results showed that the NiTi-NiTi laser joint reached about 63% of the ultimate tensile strength of the as-received NiTi wire (i.e. 835 MPa) with rupture strain of about 16%. This joint also enabled the possibility to benefit from the pseudo-elastic properties of the NiTi component. However, tensile strength and ductility decreased significantly after dissimilar laser welding of NiTi to stainless steel due to the formation of brittle intermetallic compounds in the weld zone during laser welding. Therefore, a suitable modification process is required for improvement of the joint properties of the dissimilar welded wires.

  2. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: crazyfim@gmail.com [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: luirdzib@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: emgarcia@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)

    2014-12-01

    Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  3. Analysis of correlations of multiple-performance characteristics for optimization of CO2 laser nitrogen cutting of AISI 304 stainless steel

    Directory of Open Access Journals (Sweden)

    Miloš Madić

    2014-07-01

    Full Text Available The identification of laser cutting conditions for satisfying different requirements such as improving cut quality characteristics and material removal rate is of great importance. In this paper, an attempt has been made to develop mathematical models in order to relate laser cutting parameters such as the laser power, cutting speed, assist gas pressure and focus position, and cut quality characteristics such as the surface roughness, kerf width and width of heat affected zone (HAZ. A laser cutting experiment was planned as per Taguchi’s L27 orthogonal array with three levels for each of laser cutting parameters considered. 3 mm thick AISI 304 stainless steel was used as workpiece material. Mathematical models were developed using a single hidden layer artificial neural network (ANN trained with the Levenberg– Marquardt algorithm. On the basis of the developed ANN models the effects of the laser cutting parameters on the cut quality characteristics were presented. It was observed that laser cutting parameters variously affect cut quality characteristics. Also, for the range of operating conditions considered in the experiment, laser cut quality operating diagrams were shown. From these operating diagrams one can see the values of cut quality characteristics that can be achieved and subsequently select laser cutting parameter values. Furthermore, the analysis includes correlations between cut quality characteristics and material removal rate. To this aim, six trade-off operating diagrams for improving multiple responses at the same time were given.

  4. Thermally Nitrided Stainless Steels for Polymer Electrolyte Membrane Fuel Cell Bipolar Plates: Part 2: Beneficial Modification of Passive Layer on AISI446

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Heli [National Renewable Energy Laboratory (NREL); Brady, Michael P [ORNL; More, Karren Leslie [ORNL; Meyer III, Harry M [ORNL; Turner, John [National Renewable Energy Laboratory (NREL)

    2004-01-01

    Thermal nitridation of AISI446 mod-1 superferritic stainless steel for 24 h at 1100 C resulted in an adherent, inward growing surface layer based on (Cr, Fe){sub 2}N{sub 1-x} (x = 0--0.5). The layer was not continuous, and although it resulted in low interfacial contact resistance (ICR) and good corrosion resistance under simulated polymer electrolyte membrane fuel cell (PEMFC) cathodic conditions; poor corrosion resistance was observed under simulated anodic conditions. Nitridation for 2 h at 1100 C resulted in little nitrogen uptake and a tinted surface. Analysis by SEM, XPS, and AES suggested a complex heterogeneous modification of the native passive oxide film by nitrogen rather than the desired microns-thick exclusive Cr-rich nitride layer. Surprisingly, this modification resulted in both good corrosion resistance under simulated cathodic and anodic conditions and low ICR, well over an order of magnitude lower than the untreated alloy. Further, little increase in ICR was observed under passivating polarization conditions. The potential of this phenomenon for PEMFC bipolar plates is discussed.

  5. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    Science.gov (United States)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  6. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    Science.gov (United States)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  7. The microstructural, mechanical, and fracture properties of austenitic stainless steel alloyed with gallium

    Science.gov (United States)

    Kolman, D. G.; Bingert, J. F.; Field, R. D.

    2004-11-01

    The mechanical and fracture properties of austenitic stainless steels (SSs) alloyed with gallium require assessment in order to determine the likelihood of premature storage-container failure following Ga uptake. AISI 304 L SS was cast with 1, 3, 6, 9, and 12 wt pct Ga. Increased Ga concentration promoted duplex microstructure formation with the ferritic phase having a nearly identical composition to the austenitic phase. Room-temperature tests indicated that small additions of Ga (less than 3 wt pct) were beneficial to the mechanical behavior of 304 L SS but that 12 wt pct Ga resulted in a 95 pct loss in ductility. Small additions of Ga are beneficial to the cracking resistance of stainless steel. Elastic-plastic fracture mechanics analysis indicated that 3 wt pct Ga alloys showed the greatest resistance to crack initiation and propagation as measured by fatigue crack growth rate, fracture toughness, and tearing modulus. The 12 wt pct Ga alloys were least resistant to crack initiation and propagation and these alloys primarily failed by transgranular cleavage. It is hypothesized that Ga metal embrittlement is partially responsible for increased embrittlement.

  8. Oxidation behavior of 26Cr-16Ni and AISI 309 austenitic stainless steels in air flow at 1,173 K

    Energy Technology Data Exchange (ETDEWEB)

    Pipatnukun, Peeraya; Wangyao, Panyawat; Lothongkum, Gobboon [Chulalongkorn Univ., Bangkok (Thailand). Dept. of Metallurgical Engineering

    2015-11-01

    This work investigates the isothermal oxidation behavior of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 at 1,173 K in air flow rate of 40 cm{sup 3} x min{sup -1} using thermogravimetric analysis (TGA). In 33 hours, the oxidation resistance declines from high to low are as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309, respectively. The oxidation kinetic results show that the exponential rate constant of the as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 8.79 x 10{sup -6}, 4.02 x 10{sup -5} and 4.35 x 10{sup -5} g x cm{sup -2} x s{sup -n}, respectively. The exponential growth rates of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 0.42, 0.29 and 0.32, respectively. It indicates that the oxidation kinetic of as cast 26Cr-16Ni approaches a parabolic rate law, but those of as cold-rolled and as cast AISI 309 approach the cubic rate law. The sequence of oxide scale formations on the tested samples is also discussed.

  9. Oxidation behavior of 26Cr-16Ni and AISI 309 austenitic stainless steels in air flow at 1,173 K

    International Nuclear Information System (INIS)

    This work investigates the isothermal oxidation behavior of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 at 1,173 K in air flow rate of 40 cm3 x min-1 using thermogravimetric analysis (TGA). In 33 hours, the oxidation resistance declines from high to low are as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309, respectively. The oxidation kinetic results show that the exponential rate constant of the as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 8.79 x 10-6, 4.02 x 10-5 and 4.35 x 10-5 g x cm-2 x s-n, respectively. The exponential growth rates of as cast 26Cr-16Ni, as cold-rolled AISI 309 and as cast AISI 309 are 0.42, 0.29 and 0.32, respectively. It indicates that the oxidation kinetic of as cast 26Cr-16Ni approaches a parabolic rate law, but those of as cold-rolled and as cast AISI 309 approach the cubic rate law. The sequence of oxide scale formations on the tested samples is also discussed.

  10. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    Science.gov (United States)

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  11. Stress corrosion crack growth studies on nitrogen added AISI type 316 stainless steel and its weld metal in boiling acidified sodium chloride solution using the fracture mechanics approach

    Energy Technology Data Exchange (ETDEWEB)

    Shaikh, H.; George, G.; Khatak, H.S. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Div. of Metallurgy; Schneider, F.; Mummert, K. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany). Inst. fuer Metallische Werkstoffe

    2000-10-01

    Compact tension specimens of nitrogen-added AISI type 316 austenitic stainless steel and its weld metal were subject to stress corrosion cracking (SCC) testing in a boiling solution containing 5 M sodium chloride + 0.15 M sodium sulphate + 2.5 ml/l hydrochloric acid solution using the constant extension rate testing (CERT) technique. The extension rate of testing was 10 microns per hour. The threshold values of stress intensify factor (K{sub ISCC}) and J-integral (J{sub ISCC}) were taken as those values of K{sub I} and J{sub I} at which about 25 microns of SCC crack growth was observed. These threshold values were about four times higher and plateau crack growth rates (PCGR) were nearly one order of magnitude lower for the base metal vis-a-vis the weld metal. Fractographic observations indicated failure by transgranular SCC (TGSCC) of austenite in both the base and weld metal. No stress-assisted dissolution of delta-ferrite or its interface with austenite, was observed. (orig.) [German] CT-Proben von Grund- und Schweissnahtwerkstoff des stickstoffhaltigen Stahles AISI 316 LN wurden Spannungsrisskorrosionstests in siedender chloridhaltiger Loesung (5 M Natriumchlorid/0,15 M Natriumsulfat/0,03 M Salzsaeure) unterzogen. Die Tests erfolgten bei konstanter Dehnrate (CERT-Test) von 10 {mu}m/h. Als Schwellwerte der Initiierung von Spannungsrisskorrosion K{sub ISCC} und I{sub ISCC} wurden die Werte des Spannungsintensitaetsfaktors K{sub I} und des J-Integrals J{sub I} ermittelt, bei denen ein Risswachstum von 25 {mu}m auftrat. Dabei wies der Grundwerkstoff 4-fach hoehere Schwellwerte K{sub ISCC} und J{sub ISCC} auf als der Schweissnahtwerkstoff. Auch die Risswachstumsraten im Plateaubereich der Risswachstumsrate-Spannungsintensitaetskruven waren am Grundwerkstoff um eine Groessenordnung geringer als am Schweissnahtwerkstoff. Die fraktorgrahischen Untersuchungen zeigten an beiden Materialien Schaedigung durch transkristalline Spannungsrisskorrosion. Eine

  12. Cross-sectional transmission electron microscopy of ultra-fine wires of AISI 316L stainless steel

    Science.gov (United States)

    Wang, H. S.; Wei, R. C.; Huang, C. Y.; Yang, J. R.

    2006-01-01

    Starting with 190?µm diameter wire of 316L stainless steel, ultra-thin wire just 8?µm in diameter has been made and characterized. There was no intermediate heat treatment used in the process of drawing, and the amount of true stain was about 6.3. A specimen preparation method for the cross-sectional transmission electron microscopy (TEM) of ultra-fine wires of 316L stainless steel has been developed. The ultra-fine wire was sandwiched between silicon chips and the bonded assembly then sliced to produce longitudinal and transverse sections of the wire in a form suitable for further processing into electron transparent samples. TEM reveals that the heavily deformed wire consists of nanoscale fine elongated structures along the drawing direction. The diffraction patterns indicate that a substantial amount of austenite has transformed into martensite. The TEM dark field images show nanosized patches of martensite distributed among the debris of austenite along the drawing direction. The evidence strongly suggests that severe deformation leads to mechanical stabilization of austenite against the growth of martensite.

  13. Dissimilar laser welding of AISI 316L stainless steel to Ti6–Al4–6V alloy via pure vanadium interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Tomashchuk, I., E-mail: iryna.tomashchuk@u-bourgogne.fr; Grevey, D.; Sallamand, P.

    2015-01-12

    Successful continuous laser joining of AISI 316L stainless steel with Ti6Al4V titanium alloy through pure vanadium interlayer has been performed. Three welding configurations were tested: one-pass welding involving all three materials and two pass and double spot welding involving creation of two melted zones separated by remaining solid vanadium. For the most relevant welds, the investigation of microstructure, phase content and mechanical properties has been carried out. In case of formation of a single melted zone, the insertion of steel elements into V-based solid solution embrittles the weld. In case of creation of two separated melted zones, the mechanical resistance of the junction is determined by annealing of remaining vanadium interlayer, which can be witnessed by observing the increase of grain size and decrease of UTS. The two pass configuration allows attain highest mechanical resistance: 367 MPa or 92% of UTS of annealed vanadium. Double spot configuration produces excessive heat supply to vanadium interlayer, which results in important decrease of tensile strength down to 72% of UTS of annealed vanadium. It was found that undesirable σ phase which forms between Fe and V is not created during the laser welding process because of high cooling rates. However, the zones whose composition corresponds to σ homogeneity range are crack-susceptible, so the best choice is to reduce the V content in steel/vanadium melted zone below σ phase formation limit. In the same time, the proportion between V and Ti in Ti6Al4V/vanadium melted zones does not influence mechanical properties as these elements form ideal solid solution.

  14. Effects of pulsed Nd:YAG laser welding parameters and subsequent post-weld heat treatment on microstructure and hardness of AISI 420 stainless steel

    International Nuclear Information System (INIS)

    Highlights: ► Weld depth and width increase with voltage and decrease with welding speed. ► The weld microstructure consists of martensite, delta ferrite, retained austenite. ► The high hardness was observed in HAZ due to precipitation of M23C6 carbide. ► Hardness of weld decreases with tempering temperature. ► Higher toughness for type 2 than 1; more martensite transforms to ferrite and M23C6. -- Abstract: Martensitic stainless steels are often used in cases where high strength and medium corrosion resistance are required. In this study, pulsed Nd:YAG laser welding of AISI 420 martensitic stainless steel is considered. Welding of samples were carried out autogenously. The spacing between samples was set to almost zero. All samples were butt welded. The effect of welding parameters such as voltage, laser beam diameter, frequency, pulse duration, and welding speed on the weld dimensions were investigated and the optimum values were obtained for the 450 V voltage, 0.6 mm focal diameter, 6 Hz frequency, 5 ms pulse duration and 1.5 mm/s welding speed. Microstructure of weld pool and heat affected zone (HAZ) were investigated by optical microscopy (OM) and scanning electron microscopy (SEM). Micro-hardness studies were also carried out. The results showed the presence of some remaining delta-ferrite in the martensitic weld structure and coarsening of M23C6 carbides in HAZ. The magnitude of hardness in the HAZ was higher than that of the weld zone. To reduce the hardness of weld and HAZ and to increase the toughness in these regions, two types of post-weld heat treatments (PWHTs) were carried out. In type 1, samples tempered for 2 h. In type 2, samples austenitizied for 0.5 h at 1010 °C and then tempered for 2 h. In order to achieve high strength and toughness, optimum temper temperatures for type 1 and 2 heat treatments were obtained for 595 and 537 °C, respectively. The results showed higher toughness for type 2 than type 1.

  15. Effects of beam offset on mechanical properties and corrosion resistance of Alloy 690-SUS 304L EBW joints for nuclear power plant

    Science.gov (United States)

    Lin, Yong-Ding; Lee, Hwa-Teng; Kuo, Tsung-Yuan; Jeng, Sheng-Long; Wu, Jia-Lin

    2010-06-01

    The current study investigates the effect of the beam offset (BOF) on the microstructure, mechanical properties, and the corrosion resistance of the fusion zone (FZ) of Alloy 690-SUS 304L stainless steel (SS) dissimilar metal butt joints formed by electron beam welding (EBW). The experimental results showed that as the value of the BOF increased from 0 to 0.30 mm, i.e. the electron beam shifted progressively toward the Alloy 690 base metal (BM), the tensile strength of the FZ fell from 582.1 to 541.2 MPa. However, the modified Huey test results indicated that the interdendritic corrosion resistance of the FZ was significantly enhanced. Pit nucleation potential value ( Enp) was raised from 385 to 1050 mV. An offset of 0.30 mm appears to be the optimal BOF setting when fabricating Alloy 690-SUS 304L SS dissimilar metal butt joints using the EBW technique.

  16. Internal Friction on AISI 304 Stainless Steels with Low Tensile Deformations at Temperatures between −50 and 20C

    Directory of Open Access Journals (Sweden)

    T. F. A. Santos

    2010-01-01

    Full Text Available Austenitic stainless steels specimens were deformed by tension in temperatures in the range of −50C to 20 C and 0.03 to 0.12 true strain, in order to obtain different volumetric fractions of ε (hexagonal close packed and α′ (body centered cubic strain induced martensites. The morphology, distribution and volumetric fractions of the martensites were characterized by metallography and dilatometry analysis and quantified by ferrite detector measurements. The damping behavior of specimens with different volumetric fractions of martensites was studied in an inverted torsion pendulum in the 40C to 400C range. The ε- and α′-martensites reversion was observed in the temperature range of 50C–200C and 500C–800C, respectively, by dilatometry. Internal friction curves in function of temperature of the deformed samples presented internal friction peaks. The first internal friction peak is related to sum of the amount of ε- and α′-martensites. For low deformations it aligns around 130C and it is related only to the ε→γ reverse transformation. The peak situated around 350C increases with the specimen degree of deformation and is, probably, related to the presence of α′/γ interfaces, and deformed austenite.

  17. Contribution to the study to the stress corrosion susceptibility of austenitic stainless steel AISI 304 in aqueous solutions containing chlorides

    International Nuclear Information System (INIS)

    The anodic behaviour of type 304 austenitic stainless steel, stressed in aqueous neutral and acid NaCl solutions, was studied. The experimental technique of the straining electrode, with constant speed and high strain rate, was applied at room temperature and at 900C. The current density on the bare metal, which is exposed to the medium during the straining the specimen, was determined at various potentials for 1N; 0,1N and 0,001N NaCl, at both temperatures, and for 1N H2SO4 + 0,1N NaCl at room temperature. In the 1N NaCl solution, tests were also carried with slightly sensitizes material at 250C and 900C. The possible crack propagation rates were estimated from these data, and parameters related with stress corrosion cracking susceptibility were analised. Potentiodynamic polarization curves were done at several potential scanning rates with and without simultaneous straining of the electrode at the same temperature, in some of the NaCl concentrations, with the aim of comparing the current values with those found in the method described above. These curves were also performed in boiling MgCl2 solutions with and without addition of NaNO3 with the purpose of compare its stress corrosion prognostic capacity in relation of that other types of tests reported. (Author)

  18. Understanding the effect of uniaxial tensile strain on the early stages of sensitization in AISI 304 austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chowdhury, P.S., E-mail: psc0126@gmail.com [Techno India Agartala, Maheshkhola, Agartala, West Tripura PIN – 799004 (India); Guchhait, S.K.; Mitra, P.K. [Department of Metallurgical and Material Engineering, Jadavpur University, Kolkata 700032 (India); Mukherjee, P.; Gayathri, N. [Variable Energy Cyclotron Centre (VECC), 1/AF Bidhan Nagar, Kolkata 700064 (India); Mitra, M.K. [Department of Metallurgical and Material Engineering, Jadavpur University, Kolkata 700032 (India)

    2015-04-01

    In the present study, an attempt has been made to understand the effect of different competing mechanisms controlling the overall degree of sensitization (DOS) of deformed austenitic stainless steel at the early stage of sensitization. The Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) studies were performed to characterize the Degree of Sensitization (DOS) as a function of both pre-defined strain and sensitization temperature. X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) were used to explain the phenomena qualitatively. A non monotonous behaviour in the variation of DOS has been observed with deformation and sensitization temperature. The presence of Deformation Induced Martensites (DIM) and their transformation into tempered martensites (α + M{sub 23}C{sub 6}) at higher temperatures was found to play major roles in controlling the overall sensitization and desensitization processes. - Highlights: • Interplay of various dynamic processes (four) in the early sensitization. • Deformation induced martensite (α′) playing major role at low temperature. • α (Tempered martensite) induced processes plays a vital role at higher temperatures. • Results in non monotonous variation in degree of sensitisation (DOS)

  19. Understanding and modelling of the aniso-thermal cyclic mechanical behaviour of the AISI 316LN austenitic stainless steel

    International Nuclear Information System (INIS)

    The main subject of this report consists in proposing a mechanical model of the viscoplastic behaviour of an austenitic stainless steel under isothermal and aniso-thermal low cycle fatigue loadings at high temperatures (550-900 K). In this domain, numerous phenomena linked to dynamic strain ageing (DSA) and to dipolar dislocation structure formation may appear. Isothermal and aniso-thermal low cycle fatigue tension-compression tests were performed in order to verify some aspects about the effect of temperature on the mechanical behaviour. The study of the hysteresis loops and the observation of dislocation structures carried on transmission electron microscopy establish two different DSA mechanisms during isothermal tests. The effect of temperature history is shown for for particular temperature sequences. It is demonstrated that the stress amplitude increase when the sample is submitted to cycles at 'high temperature' is linked to the second mechanism of DSA. It comes from the increase of short range interaction between dislocations (chromium segregation), but it is also the consequence of the lack of dipolar structure annihilation at low temperature. From the experimental analysis of DSA mechanisms and dipolar restoration, a macroscopic aniso-thermal model is developed using physical internal variables (densities of dislocations). The equations of a polycrystalline model are rewritten with the aim of getting a simple multi-scale approach which can be used on finite elements analysis software. Between 550 and 873 K, the simulation results are in good accordance with the macroscopic and microscopic observations of low cycle fatigue, relaxation, and 2D-ratchetting tests. (author)

  20. Articles comprising ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  1. Effect of ferric ions in AISI 316L stainless steel pickling using an environmentally-friendly H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} mixture

    Energy Technology Data Exchange (ETDEWEB)

    Narvaez, L. [Metallurgical Institute, UASLP Avda. Sierra Leona 550, 78210 San Luis Potosi (Mexico); Cano, E.; Bastidas, J.M. [CENIM-National Centre for Metallurgical Research (CSIC) Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2003-02-01

    A mixture of hydrogen peroxide, sulphuric and hydrofluoric acids has been used as pickling solution at pH 2.0 for AISI 316L austenitic stainless steel (SS). The stability of the H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} mixture is assessed varying the ferric ions content from 0 to 40 g/L, the temperature from 25 to 60 C, and with and without stirring of the pickling solution. The AISI 316L SS pickling rate at 50 C was 2.6 and 0.2 mg/dm{sup 2} day (mdd) in the absence and presence of 40 g/L ferric ions, respectively. p-toluene sulphonic acid (PTSA) has been used as stabiliser of hydrogen peroxide. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Es ist ein Gemisch mit einem pH-Wert von 2.0 aus Wasserstoffperoxid, Schwefelsaeure und Fluorwasserstoffsaeure als Beizloesung fuer nichtrostenden Stahl AISI 316L angewandt worden. Die Stabilitaet des Gemisches H{sub 2}SO{sub 4}-HF-H{sub 2}O{sub 2} haengt vom Gehalt der dreiwertigen Eisenionen, zwischen 0 und 40 g/L, von der Temperatur, zwischen 25 und 60 C, und von der Ruehrintensitaet der Beizloesung ab. Die Beizgeschwindigkeit des nichtrostenden Stahls AISI 316L bei 50 C lag bei 2.6 bzw. 0.2 mg/dm{sup 2} taeglich (mdd), je nachdem, ob 40 g/L dreiwertige Eisenionen enthalten waren oder nicht. Als Stabilisator des Wasserstoffperoxids ist para-Toluensulfonsaeure (PTSA) eingesetzt worden. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  2. Evolution of microstructure in laser welding of SS304L

    International Nuclear Information System (INIS)

    Laser welding is an important joining process and its application in industries is growing rapidly. One can produce laser welds over a wide range of process parameters and this offers very good opportunity for producing microstructure of different morphology and scales in the weldment. Weld beads have been produced on 5 mm thick plates of SS304L using CW Nd-YAG laser. Laser power was varied in 200 W to 1000 W range and welding speed was varied in 100 mm/mm to 1000 mm/mm. This resulted in weld beads of different morphology. Microstructure of the weld beads was examined on the cross-section as well as in the axial direction using optical microscopy and Transmission Electron Microscopy (TEM) to study evolution of the microstructure in the weldment. Microstructure was cellular and cellular-dendritic with grains growing from the fusion line towards the centerline. In the central region, cellular growth along the welding direction was observed. The cell size was found to increase with increasing laser power and decreasing welding speed. The findings are presented in this paper. (author)

  3. AISI304不锈钢表面Fe3Si型硅化物渗层制备及其力学性能%Preparation of Fe3Si Type Transition-metal Silicide Layer Deposited on AISI 304 Stainless and Its Mechanical Property

    Institute of Scientific and Technical Information of China (English)

    安亮; 马勤; 贾建刚; 李鹏

    2011-01-01

    采用NaCl∶ KCl∶NaF=2∶2∶1(摩尔比)的中性熔融盐作为载体,Na2SiF6∶ Si=8∶2粉末作为渗硅剂,以SiO2为助渗剂,800℃下渗硅5h可实现在AISI 304不锈钢表面形成厚约600 μm的富含Cr,Ni合金元素的Fe3Si型硅化物渗层.采用万能材料试验机进行了轴向拉伸试验,并对应力-应变曲线进行了分析.结果表明,硅化物渗层为脆性断裂,基体部分为塑性断裂;AISI 304不锈钢渗硅后的名义屈服应力有明显提高.%Fe3Si type silicide layer containing Cr and Ni alloying elements with a thickness of about 600 u,m deposited on AISI 304 stainless steel was formed in molten salts at 800 'C for 5 h using molten mixture of Na2SiF,j: Si=8 :2 as siliconizing agent and the molten halogenide of alkali metals of NaCl: KC1: NaF=2:2 :1 as siliconizing agent carrier by adding SiO2 as another source. The tension behavior of the samples was tested on an universal tension apparatus, the stress-strain curves were analysed as well. The results show that the brittle fracture occurs in the layer and the ductile fracture occurs in the matrix; nominal yield stress of the siliconized sample is significantly improved.

  4. Effect of different pre-heat treatment processes on the hardness of AISI 410 martensitic stainless steels surface-treated using pulsed neodymium-doped yttrium aluminum garnet laser

    International Nuclear Information System (INIS)

    Highlights: → The effect of laser surface treatment on the structure of AISI 410 was studied. → The hardness profile was predicted in the sample depth by the finite element simulation. → Laser surface treatment is an effective approach to improve the ferrite hardness. → Laser surface treatment has less positive effects on increasing the martensite hardness. -- Abstract: AISI 410 martensitic stainless steel (MSS) samples were conventionally heat treated in diverse quenching environments to obtain three different microstructures: fine ferrite, fine and coarse martensite. Furthermore, laser surface treatment (LST) was done by pulsed neodymium-doped yttrium aluminum garnet (Nd:YAG) laser to compare the effect of short-term diffusion on the hardness of the different microstructures. The microstructure and microhardness of the samples were investigated by means of an optical microscope and Vickers microhardness tester respectively. Moreover, finite element simulation was done using ABAQUS finite element software to predict cooling curves and temperature histories at different depths of workpiece and to calculate the depth of fully hardened and partially hardened material. A comparison between theoretical and experimental results showed a good conformity and that LST is an effective approach to improve the hardness of the ferrite, despite the coarse and fine martensite phases.

  5. 冷轧AISI 304不锈钢微观组织及力学性能的变化%Evolution of the Microstructure and Mechanical Properties of AISI 304 Stainless Steels in Cold-Rolled

    Institute of Scientific and Technical Information of China (English)

    李勇峰; 蔡丽安; 马利杰; 刘贯军

    2015-01-01

    采用金相显微镜、铁素体测量仪、硬度计及力学分析等手段,研究了AISI 304不锈钢的微观组织和力学性能在冷轧过程中的演变规律.试验结果表明:冷轧变形可使AISI 304不锈钢产生形变诱发马氏体相变,试样中金属晶粒沿着轧制方向被拉扁拉长;在冷轧压下量较小时,仅有少量的奥氏体相转变为马氏体相,并且马氏体组织以板条状出现;冷轧压下量较大时,金属晶粒逐渐被拉长为纤维状;随着冷轧压下量的增大,马氏体体积分数、硬度和抗拉强度均随之增大,但延伸率逐步下降.

  6. Comparison of the fatigue behavior and residual stress stability of laser-shock peened and deep rolled austenitic stainless steel AISI 304 in the temperature range 25-600 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Nikitin, I. [Institute of Materials Engineering, University of Kassel (Germany)], E-mail: nikitin@uni-kassel.de; Altenberger, I. [Institute of Materials Engineering, University of Kassel (Germany)

    2007-09-15

    Laser-shock peening and deep rolling were applied to an austenitic stainless steel AISI 304 and the effects on the fatigue life were investigated. Isothermal push-pull fatigue tests were performed in the temperature range 25-600 deg. C. The results of the investigations, e.g. s/n curves, cyclic deformation curves as well as the residual stress stability of the laser-shock peened condition were compared to untreated and deep rolled conditions. Near-surface regions were characterized using X-ray diffraction methods, transmission electron microscopy (TEM) and focused ion beam microscopy (FIB). The different near-surface microstructures as well as residual stress stabilities of laser-shock peened and deep rolled specimens were investigated and discussed.

  7. Precipitated phases and corrosion behavior in the dissimilar alloy 690-SUS 304L joints formed by EBW and GTAW

    International Nuclear Information System (INIS)

    This study investigates the correlation between the microstructure and the corrosion resistance properties of the fusion zone of Alloy 690-SUS 304L stainless steel dissimilar weldments formed by electron beam welding (EBW). The effects of the EBW process are evaluated by comparing the microstructure and corrosion resistance properties of the EBW weldment with those of Alloy 690-SUS 304L weldment formed by gas tungsten arc welding (GTAW). The experimental results reveal that the interdendritic region of the fusion zone of the EBW weldment contains fine TiN precipitates and Cr-Ni rich phases. The TiN precipitates are originated from the Alloy 690 base metal, while the Cr-Ni rich phases, a new formation of precipitates, is precipitated in the region around TiN during solidification. Microscopic analysis of the samples following a modified Huey test indicates that the matrix around TiN precipitate and the Cr-Ni rich phase precipitate provide the preferred sites for corrosion pit initiation. Due to the rapid cooling in the EBW process, relatively fewer and smaller TiN precipitates and Cr-Ni rich phases are formed in the weldment. Consequently, only limited corrosive pitting is observed which indicates better interdendritic corrosion resistance properties in comparison to joints with GTAW process. Furthermore, rapid solidification in the fusion zone results not only the suppression of chromium carbide precipitation but also the chromium depletion at the grain boundaries. As a result, the intergranular corrosion resistance and interdendritic corrosion resistance of the EBW weldment are significantly higher than that of the GTAW weldment. (author)

  8. Simulação numérica do crescimento da lentilha de solda obtida pelo processo de soldagem a ponto por resistência elétrica no aço inox AISI 304 Numerical simulation of nugget growth for resistance spot welding in stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    Carlos Henrique de Andrade Molenda

    2010-12-01

    Full Text Available O crescimento das lentilhas de solda obtidas pelo processo de soldagem a ponto por resistência elétrica em chapas de aço inoxidável AISI 304 foi analisado através de simulação numérica com o método de elementos finitos, sendo utilizado para essa finalidade o programa comercial ANSYS. O modelo matemático utilizado considerou: acoplamento entre os campos elétricos e térmicos em regime transiente; a variação das propriedades elétricas e térmicas do aço AISI 304 com a temperatura e condições de contorno térmicas de convecção. A geometria tridimensional analisada, axissimétrica, permitiu a simplificação para uma geometria bidimensional. Os resultados obtidos com o modelo foram comparados com resultados experimentais apresentados na literatura. Foram consideradas espessuras de chapas de 1, 2 e 3 mm, e diferentes diâmetros de face para os eletrodos. As simulações determinaram os tempos necessários de aplicação de diferentes valores de corrente para obtenção dos diâmetros e penetração das lentilhas de solda recomendados em cada situação. Os resultados mostraram também que com o uso de maiores correntes menos energia é consumida na formação da lentilha de solda.The growth of the spot welding nugget in AISI 304 stainless steel sheets was analyzed by numerical simulation with the finite element method, being used for this purpose the commercial code ANSYS. The mathematical model considers: coupling between the electric and thermal fields in transient regimen; temperature dependent thermal and electrical properties of AISI 304 steel; convection thermal boundary condition. The analyzed three-dimensional geometry, axisymmetric, allowed the simplification to a two-dimensional geometry. The results of the model were compared with experimental results presented in the literature. Sheets thickness of 1, 2 and 3 mm, and different diameters of electrodes faces were considered. The results allowed determining the necessary

  9. Controlled dissolution of colossal quantities of nitrogen in stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    The solubility of nitrogen in austenitic stainless steel was investigated thermogravimetrically by equilibrating thin foils of AISI 304 and AISI 316 in ammonia/hydrogen gas mixtures. Controlled dissolution of colossal amounts of nitrogen under metastable equilibrium conditions was realized...

  10. AISI 304奥氏体不锈钢低温离子渗碳工艺优化研究%Process Optimizing about Low Temperature Plasma Carburizing Of AISI 304 Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    王建青; 赵程

    2010-01-01

    用正交实验法研究了AISI 304奥氏体不锈钢低温离子渗碳工艺.结果表明.优化后的奥氏体不锈钢低温离子渗碳工艺参数为渗碳温度500℃、C3H8:H2:=1:30、氩气流量20 ml/min、渗碳时间6 h.用优化工艺参数处理的奥氏体不锈钢表面可获得单-的Sc相组织,硬度高达780 HV0.05.

  11. Stainless steels low temperature nitriding; Nitruration a basse temperature de l`acier inoxydable AISI 316L. Resistance a la corrosion et proprietes tribologiques

    Energy Technology Data Exchange (ETDEWEB)

    Roux, T.; Darbeida, A.; Von Stebut, J.; Michel, H. [Ecole Nationale Superieure des Mines, 54 - Nancy (France); Lebrun, J.P. [NITRUVID, 95 - Argenteuil (France); Hertz, D. [Framatome, 69 - Lyon (France)

    1995-12-31

    Nitrogen ions implantation of 316L stainless steel leads to monophasic diffusion layers, which are constituted of a solid solution ({gamma}{sub N}) fcc, metastable, nitrogen sur-saturated, and without order. This article shows that for 316L stainless steels,these layers improve the tribological properties without degradation of the corrosion resistance. (A.B.). 13 refs. 6 figs.

  12. Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm{sup 2}); Comportamiento a la fractura de un acero inoxidable AISI 304 sensibilizado en condiciones de reactor BWR (288 grados Centigrados y 80 Kg/cm{sup 2})

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm{sup 2}). (Author)

  13. Microbiologically influenced corrosion evaluation on brass (UNS C68700, UNS C443) and AISI 316 stainless steel; Estudio de la influencia microbiologica en la corrosion de latones (UNS C68700, UNS C443) y acero inoxidable AISI 316

    Energy Technology Data Exchange (ETDEWEB)

    Ohanian, M.; Diaz, V.; Corengia, M.; Russi, P.; Pianzzola, M. J.; Menes, R. J.

    2014-10-01

    Microorganisms may play an important role in the corrosion process and generate conditions which affect the rate and/or the mechanism of deterioration. They become visible by the formation of bio films: clusters of microorganisms and extracellular polymers. These bio films affect not only the durability of the material, but also reduce the heat transfer. The present work studied the growth of aerobic and anaerobic heterotrophic microorganisms and sulfate reducing bacteria on aluminum brass (Uns C.a.), admiralty brass (Uns C.a.) and stainless steel Asi 316 in exposure experiments held in the Bay of Montevideo (Uruguay). The influence of the biofilm growth on the corrosion behavior was studied by electrochemical techniques: polarization curves and Electrochemical Impedance Spectroscopy (Ei). The selection of the most suitable material for the exposure conditions is discussed and hypotheses of the corrosion mechanism are presented. Although stainless steel Asi 316 presented the lowest corrosion rate it showed localized deterioration. (Author)

  14. Characterization of gold and nickel coating on AISI 304 stainless steel for use in the fabrication of current collector plates for fuel cells; Caracterizacion de recubrimientos de oro y niquel realizados sobre acero inoxidable AISI 304 para su empleo en la fabricacion de placas colectoras de corriente para celdas de combustible

    Energy Technology Data Exchange (ETDEWEB)

    Flores Hernandez, J. Roberto [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)] e-mail: jrflores@iie.org.mx; Aguilar Gama, M. Tulio [UNAM. Facultad de Quimica, Mexico D.F. (Mexico); Cano Castillo, Ulises; Albarran, Lorena [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Olvera, J. Carlos; Orozco, German [CIDETEQ, Pedro Escobedo, Queretaro (Mexico)

    2009-09-15

    Among the different components that compose fuel cell technology (MEA, bipolar plates, seals, etc.) current collector plates play an important role in the good performance of fuel cells, since they collect all of the current generated and distribute it to the external circuit. Therefore, the most important properties that the current collector plates should have are excellent conductivity and good resistance to the corrosive conditions present in the fuel cell. This document presents results obtained during the nickel and gold electrodeposition process on AISI 304 stainless steel and the morphology and thickness of each coating, their adhesion, hardness and conductivity values. Finally, results obtained during some of the electrochemical tests performed on the coatings are shown. [Spanish] De los diferentes componentes que integran la tecnologia de celdas de combustible (MEA's, placas bipolares, sellos, etc.), las placas colectoras de corriente tienen un importante rol en el buen desempeno de la celdas de combustibles, ya que en estas placas se colecta toda la corriente generada y se distribuye al circuito externo. Debido a esto, las propiedades mas importantes que deben tener las placas colectaras de corriente son: excelente conductividad y buena resistencia a las condiciones corrosivas presentes en la celda de combustible. En este documento se presentan los resultados obtenidos en el proceso de electrodeposicion de niquel y oro sobre acero inoxidable AISI 304, asi como la morfologia y el espesor de cada recubrimiento, sus valores de adherencia, dureza y conductividad. Finalmente se muestran tambien los resultados obtenidos de algunas pruebas electroquimicas a los que fueron sometidos los recubrimientos.

  15. Estudo do comportamento eletroquímico de azóis para o aço inoxidável AISI 430 em H2SO4 1 mol L-1 Study of electrochemical behavior of azoles for AISI 430 stainless steel in H2SO4 1 mol L-1

    Directory of Open Access Journals (Sweden)

    Martha Tussolini

    2010-03-01

    Full Text Available A corrosão é um processo indesejável que ocorre em materiais metálicos. Nesse trabalho, estudou-se o efeito inibidor do benzotriazol (BTAH, benzimidazol (BZM e indol em diferentes concentrações para o aço inoxidável AISI 430 em H2SO4 1 mol L-1. Foram empregadas as técnicas de: polarização potenciostática anódica, espectroscopia de impedância eletroquímica, microscopia óptica e eletrônica de varredura. As curvas de polarização potenciostática anódica mostraram que o BTAH, BZM e Indol atuam como inibidores de corrosão para o aço AISI 430, nas concentrações de 1x10-3 e 5x10-4 mol L-1, não apresentando inibição significativa para as concentrações iguais ou inferiores a 1x10-4 mol L-1. O aumento da eficiência inibidora em relação às substâncias estudadas seguiu a seguinte ordem: Indol Corrosion is an undesirable process that occurs in metallic materials. Studied was the effect of inhibiting Benzotriazole (BTAH, Benzimidazole (BZM and Indole in different concentrations for the stainless steel (SS AISI 430 in H2SO4 1 mol L-1. The techniques employed this research were: anodic potenciostatic polarisation, electrochemical impedance spectroscopy, optical microscopy and scanning electron microscopy. The curves of anodic polarisation showed that BTAH, BZM and Indol act as corrosion inhibitors for 430 SS, at concentrations of 1x10-3 and 5x10-4 mol L-1, but do not inhibit corrosion for concentrations equal to or less than 1x10-4 mol L-1. The in-crease of the efficiency in relation to the inhibitory substances studied followed this order: Indol

  16. Multi-cracking in uniaxial and biaxial fatigue of 304L stainless steel

    International Nuclear Information System (INIS)

    When a mechanical part is subjected to a repeated mechanical stress, it may be damaged after a number of cycles by several cracks initiation and propagation of a main crack. This is the phenomenon of fatigue damage. The thesis deals specifically with possible damage to some components of nuclear plants due to thermal fatigue. Unlike conventional mechanical fatigue damage where a main crack breaks the part, the thermal fatigue damage usually results in the appearance of a surface crack network. Two aspects are discussed in the thesis. The first is the experimental study of fatigue multiple cracking stage also called multi-cracking. Two mechanical test campaigns with multi-cracking detection by digital image correlation were conducted. These campaigns involve uniaxial and equi-biaxial mechanical loads in tension/compression without mean stress. This work allows to monitor and to observe the evolution of different networks of cracks through mechanical solicitations. The second is the numerical simulation of the phenomenon of fatigue damage. Several types of model are used (stochastic, probabilistic, cohesive finite elements). The experimental results have led to identify a multiple crack initiation law in fatigue which is faced with the numerical results. This comparison shows the relevance of the use of an analytical probabilistic model to find statistical results on the density of cracks that can be initiated with thermal and mechanical fatigue loadings. (author)

  17. Influence of Water Pollution on MIC of Stainless Steel 304L

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The influence of water pollution and welding defects on MIC (microbiologically influenced corrosion) was studied. The open circuit potential (OCP) was measured during MIC test. It was found that OCP shifted to a higher level when the system was inoculated with bacteria while the OCP of those samples in water without bacteria was kept at a low level. The OCP decreased dramatically when MIC started in polluted water. Combination of weld defect-heat tint, polluted water and adding bacteria causes MIC happen at high rate. Some elements inside the tubercle were analyzed with EDXA. The pits and biofilm were observed with SEM. Microbiological analysis revealed the difference of bacteria between corroded and uncorroded samples.

  18. Flow lines and microscopic elemental inhomogeneities in austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Mosley, Jr, W C

    1982-01-01

    Flow lines in mechanically formed austenitic stainless steels are known to influence fracture behavior. Enhancement of flow lines by chemical etching is evidence of elemental inhomogeneity. This paper presents the results of electron microprobe analyses to determine the nature of flow lines in three austenitic stainless steels: 21Cr-6Ni-9Mn, 304L, and 19Ni-18Cr.

  19. Friction and wear of selected metals and alloys in sliding contact with AISI 440 C stainless steel in liquid methane and in liquid natural gas

    Science.gov (United States)

    Wisander, D. W.

    1978-01-01

    Aluminum, titanium, beryllium, nickel, iron, copper, and several copper alloys were run in sliding contact with AISI 440C in liquid methane and natural gas. All of the metals run except copper and the copper alloys of tin and tin-lead showed severely galled wear scars. Friction coefficients varied from 0.2 to 1.0, the lowest being for copper, copper-17 wt. % tin, and copper-8 wt. % tin-22 wt. % lead. The wear rate for copper was two orders of magnitude lower than that of the other metals run. An additional order of magnitude of wear reduction was achieved by the addition of tin and/or lead to copper.

  20. Characterization by EBSD technique of AISI 304 DDQ stainless steel sheet deformed under typical deep drawing multiaxial stress system; Caracterizacion mediante la tecnica EBSD de la defromacion de chapa de acero inoxidable AISI 304 DDQ bajo tensiones multiaxiales tipicas de la embuticion

    Energy Technology Data Exchange (ETDEWEB)

    Coello, J.; Miguel, V.; Calatayud, A.; Ferrer, C.; Martinez, A.

    2009-07-01

    The main aim of this work to evaluate AISI 304 DDQ stainless steel behaviour under deep drawing deformation condition, that is pure shear deformation in which materials suffers a typical deformation under tension-biaxial compression stresses system. The microstructural evolution has been investigated by optical microscopy and by EBSD technique. The success of the EBSD analysis has been established for the deformation conditions experimented here. It has been determined the rolling direction and the equivalent strain influence on the crystallographic orientation maps, misorientation diagrams and poles figures. The results let the authors say the low angle misorientation corresponding to 0,45 and 90 degree centigrade rolling directions have an inverse correlation with the material anisotropy. Initial pre-straining has been considered also and the analysis of this aspects lead to establish that the increment of the intragranular misorientation with the strain depends on the initial state a of the steel; this increment is observed to be minor for samples with initial prestraining. High angle misorientation analysis (>15 degree centigrade) indicates that the grain boundaries character distributions depends on the deformation. (Author) 20 refs.

  1. Deformability analysis of the AISI 304 DDQ stainless steel under deep drawing multiaxial condition. Evaluation of the initial strain influence; Analisis de la deformabilidad del acero inoxidable AISI 304 DDQ en condiciones multiaxiales de embuticion. Evaluacion de la influencia de la acritud inicial

    Energy Technology Data Exchange (ETDEWEB)

    Coello, J.; Miguel, V.; Calatayud, A.; Martinez, A.; Ferrer, C.

    2010-07-01

    The deep drawing formability of a material is established as a function of standard indexes, as strength coefficient and anisotropy coefficient. But these indexes are determined in different conditions to those that take place in the forming process. The simulative assays do not separate the actions due to the different variables that work in the process, as for example, the rolling direction. In the present work a test that uses a wedge shape die is considered in order to obtain the strength and anisotropy coefficients as a function of rolling direction. This way, the assays are carried out under a tensile-biaxial compression stress state similar to that one taking place in the flange zone in deep drawing. The experimented material is a deep drawing quality stainless steel AISI 304. The influence of initial strengthened states, rolling and uniaxial tensile on the steel behaviour are also studied. The results permits the authors establish the validity of the assay from the point of view of the strains produced in the sheet. The initial strain has a higher effect on the material than that one obtained from the tensile-biaxial of the state than the tensile-biaxial compression causes. The anisotropy coefficient changes with the strain for the sheet rolling direction. (Author).

  2. Spring back evaluation by bending under tension tests in conditions of multiaxial stresses corresponding to deep drawing processes. Application to AISI 304 DDQ stainless steel sheet; Evaluacion del springback mediante ensayos de doblado bajo tension en condiciones de multiaxialidad tipicas de los procesos de embuticion profunda. Aplicacion a chapa de acero inoxidable AISI 304 DDQ

    Energy Technology Data Exchange (ETDEWEB)

    Miguel, V.; Coello, J.; Martinez, A.; Calatayud, A.

    2013-09-01

    In this paper, a methodology has been developed for evaluating the spring back of AISI 304 DDQ stainless steel sheet based on a bending under tension test. The main difference of the methodology herein carried out is that tests are made under the multiaxial stresses state that take place in deep drawing processes. This affects to the level of stress value in the test and to the hardening state of the sheet. Springback evaluation has been done in two different areas. Bending area has been evaluated from elastic recovery ratio defined as the ratio between the bending radius after and before bending. Bending and unbending extreme has been studied from the measured curvature radius in this area and taking into account the geometric equivalence of the test with the drawing cups process. Results found allow to state that drawing ratio or deformation ratio have a negligible influence on the springback into the range of values experimented here. Bending radius has hardly influence as well while bending angle is the most significant variable. The results obtained are compared to those measured in deep-drawn cups, finding a great agreement. (Author)

  3. Fatigue life of AISI 316L stainless steel welded joints, obtained by GMAW; Vida a la fatiga de juntas soldadas del acero inoxidable AISI 316L obtenidas mediante el proceso GMAW

    Energy Technology Data Exchange (ETDEWEB)

    Puchi-Cabrera, E. S.; Saya-Gamboa, R. A.; Barbera-Sosa, J. G. la; Staia, M. H.; Ignoto-Cardinale, V.; Berrios-Ortiz, J. A.; Mesmacque, G.

    2007-07-01

    An investigation has been conducted in order to determine the effect of both the metallic transfer mode (pulsed arc or short circuit) and the O{sub 2} content in the Ar/O{sub 2} gas mixture, of the gas-metal arc welding process (GMAW), on the fatigue life under uniaxial conditions of welded joints of 316L stainless. it has been concluded that the mixture of the protective gases employed in the process could have an important influence on the fatigue life of the welded joints of such steel in two different ways. firstly, through the modification of the radius of curvature at the joint between the welding tow and the base metal and, secondly, through a more pronounced degree of oxidation of the alloying elements induced by a higher O{sub 2} content in the mixture. As far as the metallic transfer mode is concerned, it has been determined that the welded joints obtained under a pulsed arc mode show a greater fatigue life in comparison with the joints obtained under short circuit for both gas mixtures. (Author) 25 refs.

  4. A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel

    OpenAIRE

    Elmesalamy, Ahmed; Francis, John Anthony; LI, Lin

    2014-01-01

    Thick-section austenitic stainless steels have widespread industrial applications, especially in nuclear power plants. The joining methods used in the nuclear industry are primarily based on arc welding processes. However, it has recently been shown that narrow gap laser welding (NGLW) can weld ma- terials with thicknesses that are well beyond the capabilities of single pass autogenous laser welding. The heat input for NGLW is much lower than for arc welding, as are the expected levels of res...

  5. Effect of Cold-Rolling on Precipitation Phenomena in Sensitized Type 316L and 340L Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    H.Tsubakino; A.Yamamoto; T. Yamada; L.Liu; M.Terasawa; S.Nakahigashi; H.Harada

    2004-01-01

    Precipitation phenomena in Type 316L and 304L stainless steels were studied mainly by transmission electron microscopic (TEM) observations after cold-rolling ranging from 0% (as solution annealed) to 80% reduction in thickness,and then by sensitization treatment. Precipitates were identified by electron diffraction analysis and EDS analysis.Precipitates observed in sensitized 316L stainless steel were sigma and chi phases, whereas carbide and sigma were observed in sensitized 304L stainless steel. Recrystallized grains were formed in 30% cold-rolled and sensitized 304L.However, the tendency toward recrystallization in sensitized 316L was much lower than in 304L. Precipitation of sigma and chi phases was accelerated by cold-rolling and they were observed at grain boundaries in lower cold-rolling; they were also seen, in grain interiors in higher cold-rolling. Higher deformation induced partially recrystallization combined with precipitation, resulting in the formation of heterogeneous microstructures.

  6. 铜离子注入AISI 304不锈钢的抗菌性能研究%Antibacterial property of stainless steel implantated by Cu ions

    Institute of Scientific and Technical Information of China (English)

    倪红卫; 但智钢; 许伯藩; 熊娟; 熊平源

    2005-01-01

    铜离子由金属蒸汽真空弧(MEVVA)离子注入机引出注入AISI 304不锈钢,采用100keV的能量、(1.0~8.0)×1017ions/cm2的注入剂量.抗菌实验结果表明,铜离子注入试样具有良好的抗大肠杆菌的效果,抗菌处理使得试样具有优良的抗大肠杆菌和金黄色葡萄球菌的效果,且注入量接近饱和注入量时,样品具有最佳的抗菌性能.用小掠射角X射线衍射(GXRD)和透射电镜(TEM)分析了注入层相组成和微观组织,结果表明铜离子注入样品经特殊抗菌处理后,注入层生成了细小分散的富铜相,析出的富铜相使得试样具有优良的抗菌效果.

  7. Effect of prior cold work on the degree of sensitisation of welded joints of AISI 316L austenitic stainless steel studied by using an electrochemical minicell

    Energy Technology Data Exchange (ETDEWEB)

    De Tiedra, Pilar [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Martin, Oscar, E-mail: oml@eis.uva.es [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain); Garcia, Cristina; Martin, Fernando; Lopez, Manuel [Ciencia de los Materiales e Ingenieria Metalurgica, Departamento CMeIM/EGI/ICGF/IM/IPF, Universidad de Valladolid, Escuela de Ingenierias Industriales, Paseo del Cauce 59, Valladolid 47011 (Spain)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Double loop shows greater sensitivity to interdendritic corrosion than single loop. Black-Right-Pointing-Pointer Fusion line sensitisation is lower than that of weld metal for all prior cold works. Black-Right-Pointing-Pointer Heat affected zone sensitisation is maximum at a prior cold work of 10%. Black-Right-Pointing-Pointer Heat affected zone sensitisation Much-Less-Than base material sensitisation for a prior cold work of 20%. - Abstract: This work aims to assess the effect of prior cold work on the degree of sensitisation of each of the four welding zones of welded joints of AISI 316L subjected to post-welding sensitisation. Electrochemical potentiokinetic reactivation and double loop electrochemical potentiokinetic reactivation tests are performed on each of the four zones by using a small-scale electrochemical cell (minicell). The results show that the degree of sensitisation of heat affected zone, which achieves its maximum at a prior cold work level of 10%, is significantly lower than that of base material for a prior cold work of 20%.

  8. AISI304不锈钢表面Fe3Si型硅化物渗层的制备及渗硅机理%Preparation and siliconizing mechanism of Fe3Si type silicide layer deposited on AISI 304 stainless steel

    Institute of Scientific and Technical Information of China (English)

    安亮; 贾建刚; 马勤; 李鹏

    2011-01-01

    The silicide layers deposited on the AISI 304 stainless steel were formed in the molten salts at 800 "C using the molten mixture of different mole ratios of Na2SiF6 to Si using the siliconizing agent and the molten halogenide of alkali metals of NaCl+KCl+NaF at mole ratio of 2:2:1 as the siliconizing agent carrier. In order to reveal the siliconizing mechanism in the molten salts, the phase of the silicide layer was analyzed by X-ray diffractometry. Meanwhile, the micrographs and the composition of the cross section of the silicide layer were studied by scanning electron microscopy (SEM) attached with energy dispersive X-ray spectrometer (EDS). The results show that the silicon content in the layer depends on the ion concentration of SiF62~ in the molten salts. The dissolving of SiO2 in the molten salts supplies the SiF62~ continuously and as a result, the silicon content in the layer is enhanced.%以n(NaCl)∶n(KCl)∶n(NaF)=2∶2∶1碱金属卤化物混合体系做载体,采用不同摩尔比的Na2SiF6和Si粉作渗硅剂,在800℃下利用熔融盐法分别对AISI 304不锈钢进行渗硅处理.采用X射线衍射仪(XRD)分析渗硅层的物相组成,用附带能量色散谱仪(EDS)附件的扫描电子显微镜(SEM)研究渗层截面的形貌和成分,分析熔盐法渗硅层的形成机理.结果表明:融盐中SiF62-的浓度决定渗层中Si元素的含量,由于SiO2在融盐体系中的溶解,融盐中SiF62-得到补充,渗层中Si元素的含最进一步提高.

  9. Qualidade do aço inoxidável martensítico do tipo AISI-420 utilizado na confecção de ferramentas cirúrgicas Quality of martensitic stainless steel type AISI-420 utilized in the manufacture surgical implements

    Directory of Open Access Journals (Sweden)

    César Augusto Duarte Rodrigues

    2009-12-01

    Full Text Available Até o presente momento, o aço inoxidável martensítico do tipo AISI-420 é muito utilizado na confecção de ferramentas cirúrgicas. Tais ferramentas vêm apresentando corrosão prematura, identificada após processo de limpeza e esterilização, perda de corte e/ou quebra durante os processos cirúrgicos. Esse trabalho avalia esse aço sobre à composição química, dureza, microestrutura e resistência à corrosão por pite em solução de detergente enzimático diluída em água por polarização cíclica anódica. Essa mistura é utilizada na limpeza das ferramentas que são submersas por 2h nessa solução antes da lavagem e esterilização. Os resultados mostram aços com microestrutura composta de martensita com fase ferrita e impurezas. Os referidos aços apresentam baixos valores de potencial de pite em compara��ão aos aços com microestrutura totalmente martensítica que possuem maiores valores.Until now the martensitic stainless steel type AISI-420 is widely used in the manufacture of surgical implements. These implements present premature corrosion problems identified after cleaning, , sterilization and cutting edge loss and/or rupture during the surgical processes. This study evaluates the steel as to the chemical composition, hardness, microstructure and pitting corrosion resistance in a solution of enzyme detergent diluted in water by anodic cyclic polarization. This mixture is used in the cleaning of surgical implements that are submerged in this solution for 2 h before cleaning and sterilization. The results show steels with martensite microstructures in the ferrite phase, together wth impurities. These presented low pitting potential values in compariston to steels with a fully martensitic microstructure.

  10. The effect of anisotropy on the intermediate and final form in deep drawing of SS304L, with high draw ratios: Experimentation and numerical simulation

    Science.gov (United States)

    Qayyum, F.; Shah, M.; Muqeet, A.; Afzal, J.

    2016-08-01

    High deep draw ratio of metal sheets is often required in industry to produce complex structural components and is considered to be problematic beyond a draw ratio of 1.7. In addition, anisotropy of material plays a great role in the final form of deep drawn products. In this research AISI SS304 L high draw ratio deep drawing (HDR) cups have been developed by using multiple intermediate annealing steps. The form of flange produced at each draw step is recorded, Numerical simulation of the process is carried out using ABAQUS StandardTM. Accurate modelling of the process requires anisotropic parameters. Tensile tests at 0o, 15o, 30o, 45o, 60o, 75o, 90o to the rolling direction are carried out to determine the Lankford coefficients and hardening coefficients in each direction. The detailed material data obtained is then applied to simulate the HDR process. The forms recorded experimentally are compared with simulation results and conclusion is drawn as to the accuracy of the simulation.

  11. Strain induced grain boundary migration effects on grain growth of an austenitic stainless steel during static and metadynamic recrystallization

    International Nuclear Information System (INIS)

    Static and metadynamic recrystallization of an AISI 304L austenitic stainless steel was investigated at 1100 °C and 10− 2 s− 1 strain rate. The kinetics of recrystallization was determined through double hit compression tests. Two strain levels were selected for the first compression hit: εf = 0.15 for static recrystallization (SRX) and 0.25 for metadynamic recrystallization (MDRX). Both the as-deformed and the recrystallized microstructures were investigated through optical microscopy and electron back-scattered diffraction (EBSD) technique. During deformation, strain induced grain boundary migration appeared to be significant, producing a square-like grain boundary structure aligned along the directions of the maximum shear stresses in compression. EBSD analysis revealed to be as a fundamental technique that the dislocation density was distributed heterogeneously in the deformed grains. Grain growth driven by surface energy reduction was also investigated, finding that it was too slow to explain the experimental data. Based on microstructural results, it was concluded that saturation of the nucleation sites occurred in the first stages of recrystallization, while grain growth driven by strain induced grain boundary migration (SIGBM) dominated the subsequent stages. - Highlights: • Recrystallization behavior of a stainless steel was investigated at 1100 °C. • EBSD revealed that the dislocation density distribution was heterogeneous during deformation. • Saturation of nucleation sites occurred in the first stages of recrystallization. • Strain induced grain boundary migration (SIGBM) effects were significant. • Grain growth driven by SIGBM dominated the subsequent stages

  12. Caracterização microestrutural de soldas dissimilares dos aços ASTM A-508 e AISI 316L Characterization of dissimilar metal weld between low alloy steel ASTM A-508 and 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Luciana Iglésias Lourenço Lima

    2010-06-01

    Full Text Available As soldas dissimilares (dissimilar metal welds - DMWs são utilizadas em diversos segmentos da indústria. No caso específico de usinas nucleares, tais soldas são necessárias para conectar tubulações de aço inoxidável com componentes fabricados em aços baixa liga. Os materiais de adição mais utilizados neste tipo de solda são as ligas de níquel 82 e 182. Este trabalho consistiu na soldagem de uma junta dissimilar de aço baixa liga ASTM A-508 G3 e aço inoxidável austenítico AISI 316L utilizando as ligas de níquel 82 e 182 como metais de adição. A soldagem foi realizada manualmente empregando os processos de soldagem ao arco SMAW (Shielded Metal Arc Welding e GTAW (Gas Tungsten Arc Welding. Os corpos de prova foram caracterizados microestruturalmente utilizando-se microscópio óptico e microscópio eletrônico de varredura com microanálise por dispersão de energia de raios X (EDS e ensaios de microdureza Vickers. Observou-se uma microestrutura constituída de dendritas de austenita com a presença de precipitados com formas e dimensões definidas pelo aporte térmico e pela direção de soldagem. Não houve variação significativa da dureza ao longo da junta soldada, demonstrando a adequação dos parâmetros de soldagem utilizados.The dissimilar metal welds (DMWs are used in several areas of the industries. In the nuclear power plant, this weld using nickel alloy welding wires is used to connect stainless steel pipes to low alloy steel components on the reactor pressured vessels. The filler materials commonly used in this type of weld are nickel alloys 82 and 182.. In this study, dissimilar metal welds composed of low alloy steel ASTM A-508 G3, nickel alloys 82 e 182 as weld metals, and austenitic stainless steel AISI 316L were prepared by manual shielded metal arc welding (SMAW and gas tungsten arc welding techniques (GTAW. Samples were microstructural characterized by optical microscopy and scanning electron microscopy

  13. Double Loop Electrochemical Potentiodynamic Reactivation Test (DL - EPR Study of the Influence of Microstructure on the Susceptibility of AISI 430 Stainless Steel to Sensitization [Estudo da Influência da Microestrutura na Suscetibilidade à Sensitização do Aço Inoxidável AISI 430 por Polarização Eletroquímica de Reativação Cíclica (PERC

    Directory of Open Access Journals (Sweden)

    Vanessa M. de Souza

    2013-08-01

    Full Text Available AISI 430 is a ferritic stainless steel grade very popular due to its interesting properties and attractive cost. The sensitization of ferritic and semi-ferritic steels has been much less investigated than austenitic types. In this work, the microstructure of AISI 430 steel processed by industrial annealing were characterized by opticalmicroscopy and double-loop electrochemical polarization reactivation tests (DL-EPR. Starting from the as received material several heat treatments between 900ºC and 1150ºC followed by different cooling procedures (water, air and furnace were performed. Other samples were treated at 600ºC, 700ºC and 800ºC for one hour with water cooling. The resulting microstructures were characterized by optical and scanning electron microscopy. The DL-EPR tests were conducted to identify the microstructures and heat treatment conditions more resistant to intergranular corrosion. The specimen treated at 950ºC for one hour followed by water cooling, and the specimen re-heated at700ºC from the as received condition were the two samples which presented the lowest intergranular corrosion susceptibility, although their microstructures were completely different one from the other.

  14. On the origin of the tensile flow stress in the stainless steel AISI 316L at 300 K: Back stress and effective stress

    Energy Technology Data Exchange (ETDEWEB)

    Feaugas, X.

    1999-10-08

    The tensile behavior of a polycrystal austenitic stainless steel at 0.2T{sub m} is discussed in terms of back and effective stresses with the help of qualitative and quantitative TEM observations. Particular attention is given to the transition between stages I and II which occurs at a plastic strain equal to 1.5%. The effective stress evolution can be interpreted as a competition process between the increase of mobile dislocation density and dislocation interactions and an annihilation process. The main purpose of this work is to provide a basis for separating the two different contributions of the back stress, namely the intragranular back stress X{sub intra} arising from the heterogeneous dislocation distribution inside the grains and the intergranular back stress component X{sub inter} resulting from plastic strain incompatibilities between grains. Moreover, it is shown that the latter contribution is dominant at small strains (stage I), whereas the former one is more important subsequently (stages II and III), when cross-slip and multiple slip occur.

  15. A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Thick-section austenitic stainless steels have widespread industrial applications, especially in nuclear power plants. The joining methods used in the nuclear industry are primarily based on arc welding processes. However, it has recently been shown that narrow gap laser welding (NGLW) can weld materials with thicknesses that are well beyond the capabilities of single pass autogenous laser welding. The heat input for NGLW is much lower than for arc welding, as are the expected levels of residual stress and distortion. This paper reports on a preliminary investigation of the through-thickness 2D residual stresses distributions, distortions, and plastic strain characteristics, for the NGLW process using material thicknesses up to 20 mm. The results are compared with those obtained with gas-tungsten arc (GTA) welding. While further work is required on thicker test pieces, preliminary results suggest that the longitudinal tensile residual stresses in NGLW joints are 30–40% lower than those for GTA welds. -- Highlights: • The magnitude of the residual stresses is 30–40% lower in the Narrow Gap Laser Welds NGLW in comparison to those for GTA welding. • NGLW technique resulted in a very narrow tensile stress region. • The welding strategy has a significant influence on the induced residual stress for the NGLW technique. • The distortion angle of GTA welds is approximately 3 times higher than for NGLW. • The accumulation of plastic strain due to thermo-mechanical cycling in GTA welding is higher than for NGLW

  16. Contributions of ɛ and α' TRIP Effects to the Strength and Ductility of AISI 304 (X5CrNi18-10) Austenitic Stainless Steel

    Science.gov (United States)

    Weiß, Andreas; Gutte, Heiner; Mola, Javad

    2016-01-01

    The deformation-induced processes by tensile loading of X5CrNi18-10 austenitic stainless steel in the temperature range of 77 K to 413 K (-196 °C to 140 °C) were investigated. The results were presented in the form of stress-temperature-transformation (STT) and strain-temperature-transformation (DTT) diagrams. The thermodynamic stability of the austenite with respect to the ɛ- and α'-martensite transformations was reflected in the STT and DTT diagrams. Furthermore, conclusions could be drawn from the transformation diagrams about the kinetics of stress- and strain-induced martensitic transformations. The diagrams laid foundations for the development of a new method of quantitative determination of strength and elongation contributions by means of induced and often overlapping deformation processes in the austenite. In this context, the plastic strains contributed by the glide and shearing of austenite were quantified and presented in connection with the ɛ and α' TRansformation-Induced Plasticity effects. Each deformation process was shown to have made a contribution to the strength and ductility, with a magnitude proportional to its dominance. The summation of such contributions provided the tensile strength and the uniform elongation of the steel. In other words, tensile strength and uniform elongation could be derived from a rule of mixtures. The newly proposed method was capable of explaining the anomalous temperature dependence of uniform elongation in the alloy investigated.

  17. Stainless stell tubes

    International Nuclear Information System (INIS)

    Welding parameters which provides greatest ratio depth of total penetration bead width have been selected, aiming at the sealing of fuel elements of AISI 316 stainless employing autogenous TIG. Further, room temperature and 6500C tensile tests have been performed on the obtained welds. (Author)

  18. Angle-dependent lubricated tribological properties of stainless steel by femtosecond laser surface texturing

    Science.gov (United States)

    Wang, Zhuo; Li, Yang-Bo; Bai, Feng; Wang, Cheng-Wei; Zhao, Quan-Zhong

    2016-07-01

    Lubricated tribological properties of stainless steel were investigated by femtosecond laser surface texturing. Regular-arranged micro-grooved textures with different spacing and micro-groove inclination angles (between micro-groove path and sliding direction) were produced on AISI 304L steel surfaces by an 800 nm femtosecond laser. The spacing of micro-groove was varied from 25 to 300 μm, and the inclination angles of micro-groove were measured as 90° and 45°. The tribological properties of the smooth and textured surfaces with micro-grooves were investigated by reciprocating ball-on-flat tests against Al2O3 ceramic balls under starved oil lubricated conditions. Results showed that the spacing of micro-grooves significantly affected the tribological property. With the increase of micro-groove spacing, the average friction coefficients and wear rates of textured surfaces initially decreased then increased. The tribological performance also depended on the inclination angles of micro-grooves. Among the investigated patterns, the micro-grooves perpendicular to the sliding direction exhibited the lowest average friction coefficient and wear rate to a certain extent. Femtosecond laser-induced surface texturing may remarkably improve friction and wear properties if the micro-grooves were properly distributed.

  19. Further investigation of the structure and properties of austenitic stainless steel after plasma nitriding

    Energy Technology Data Exchange (ETDEWEB)

    Menthe, E.; Rie, K.-T. [Technische Univ. Braunschweig (Germany). Inst. fuer Oberflaechentechnik und Plasmatechnische Werkstoffentwicklung

    1999-09-01

    A series of plasma nitriding experiments has been conducted on AISI 304L austenitic stainless steel at temperatures ranging from 375 to 475 C using pulsed-DC plasma with different pulse duty cycles, N{sub 2}-H{sub 2} gas mixtures and treatment times. It is shown that a wide range of treatment parameters exist that allow the formation of the S-phase. The formation and growth of this surface layer depend strongly on the treatment parameters, such as nitrogen partial pressure and duty cycle. Within the parameter range investigated, the layer growth appears to be diffusion controlled with an activation energy about 107 kJ/mol. The formation of CrN precipitates during plasma nitriding is not accompanied by the formation of bcc iron, which might be expected due to the loss of free chromium. However, the S-phase transforms into CrN and bcc iron following a heat treatment at 450 C or higher for 25 h. The wear rate after plasma nitriding is greatly reduced compared with the untreated material. (orig.)

  20. Improvement of the mechanical properties of austenitic stainless steel after plasma nitriding

    Energy Technology Data Exchange (ETDEWEB)

    Menthe, E.; Bulak, A.; Zimmermann, A.; Rie, K.-T. [Technische Univ. Braunschweig (Germany). Inst. fuer Oberflaechentechnik und Plasmatechnische Werkstoffentwicklung; Olfe, J. [Fraunhofer Institut fuer Schicht- und Oberflaechentechnik, Braunschweig (Germany)

    2000-11-01

    In this paper, we report on a series of experiments designed to study the influence of plasma nitriding on the mechanical properties of austenitic stainless steel. Plasma nitriding experiments were conducted on AISI 304L steel in a temperature range of 375-475 C using pulsed-DC plasma with different N{sub 2}-H{sub 2} gas mixtures and treatment times. Firstly the formation and the microstructure of the modified layer will be highlighted followed by the results of hardness measurement, adhesion testing, wear resistance and fatigue life tests. The modified surface was analyzed directly after plasma nitriding as well as using a depth profiling method. The microhardness after plasma nitriding is increased up to 19 GPa, that is a factor of five higher compared to the untreated material (3.3 GPa). The adhesion is examined by Rockwell indentation and scratch test. No delamination of the treated layer could be observed. The wear rate after plasma nitriding is significantly reduced compared to the untreated material. Plasma nitriding produces compressive stress inside the modified layer, which can be easily derived from the bending of thin metal foil, which was treated only on one side. The treatment influences the fatigue life, which can be raised by a factor of 10 at a low stress level (230 MPa). (orig.)

  1. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  2. Decomposition kinetics of expanded austenite with high nitrogen contents

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    This paper addresses the decomposition kinetics of synthesized homogeneous expanded austenite formed by gaseous nitriding of stainless steel AISI 304L and AISI 316L with nitrogen contents up to 38 at.% nitrogen. Isochronal annealing experiments were carried out in both inert (N2) and reducing (H2......, respectively. Isothermal stability plots for expanded austenite developed from AISI 304L and AISI 316 were obtained....

  3. Corrosion Properties of Sintered and Wrought Stainless Seel

    DEFF Research Database (Denmark)

    Mathiesen, Troels; Maahn, Ernst Emanuel

    1997-01-01

    The corrosion properties of a range of stainless steels produced by powder metallurgy (PM) are compared with wrought AISI304 and AISI316 Steel. Characterisation of the passivation properties in 0.5M H2SO4 and pittingresistance in 0.3% chloride solution by polarisation show properties of the sinte......The corrosion properties of a range of stainless steels produced by powder metallurgy (PM) are compared with wrought AISI304 and AISI316 Steel. Characterisation of the passivation properties in 0.5M H2SO4 and pittingresistance in 0.3% chloride solution by polarisation show properties...

  4. An investigation on weldability of AISI 304 and AISI 1040 steels on friction welding; Untersuchung der Schweisseignung von AISI 304 und AISI 1040 mittels Reibschweissen

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Sare; Ay, Irfan [Balikesir Univ., Cagis Campus (Turkey). Mechanical Eng. Dept.; Dinc, Dincer [General Directorate of Highways, Canakkale (Turkey); Yaman, Ramazan [Balikesir Univ., Cagis Campus (Turkey). Industrial Eng. Dept.

    2010-04-15

    In welding technology, joining processes of different materials, which have dissimilar crystal structures are difficult. Welding of different materials becomes very important to reduce costs. Furthermore, the friction welding method is processed in lower temperature than the melting temperature. Especially, this is a big advantage to overcome difficulties that occur in the heat affected zone during usage of conventional methods. In this study, the weldability of AISI 304 stainless steel and AISI 1040 carbon steel by friction welding is studied. During the welding process, temperature variations in the welding zones were measured with an infrared temperature measurement device. After welding of the samples, tensile and hardness experiments were carried out. For metallographic investigations, optical microscope and scanning electron microscope (SEM) pictures were taken. Energy dispersive spectroscopy (EDS) analysis was carried out for composition investigations on welding and heat affected zones. As a result, these two steels could be joined by friction welding for industrial usage.

  5. Studies on mechanical properties, microstructure and fracture morphology details of laser beam welded thick SS304L plates for fusion reactor applications

    International Nuclear Information System (INIS)

    Highlights: • CO2 laser welding of 8 mm thick SS304L plates has been carried out and full penetration welds fabricated and characterized for mechanical properties and microstructure details. • Welded samples have shown tensile properties comparable to base indicating good weld quality joints. • Impact fracture tests of weld zone and heat affected zone samples have shown poor toughness compared to the base metal. • SEM analysis of fracture samples of tensile and impact specimens indicated the complex microstructure features in weld zone and combined ductile and brittle fracture features. • Combined features of dendrite and cellular structures are observed in weld microstructures with narrow HAZ and delta ferrite is found in the welds and further confirmed by higher Ferrite Number data. - Abstract: Austenitic stainless steel is widely used structural material for the fabrication of the fusion reactor components. Laser welding is high power density process which offers several advantages over the other conventional processes like Tungsten Inert Gas welding. The features like low distortion, narrow heat affected zone, deep penetration in single pass, good mechanical properties are some of the advantages of laser welding process. The laser weld process parameters optimization has several challenges in terms of overcoming the weld defects like voids due to lack of penetration over depth, undercuts and porosity. The present paper reports the studies carried out with CO2 laser welding of 8 mm thick austenitic stainless steel SS304L plates and their characterization of mechanical properties, microstructure and fracture morphology details. The weld process parameter optimization towards defect free welds with full penetration welding has been carried out. The welded samples have shown tensile properties comparable to base metal, bend tests are successfully passed. The hardness measurements have shown slightly higher for weld zone compared to base metal and the

  6. Studies on mechanical properties, microstructure and fracture morphology details of laser beam welded thick SS304L plates for fusion reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    Buddu, Ramesh Kumar, E-mail: buddu@ipr.res.in [Fusion Reactor Materials Development and Characterization Division, Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Chauhan, N.; Raole, P.M. [Fusion Reactor Materials Development and Characterization Division, Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Natu, Harshad [Magod Laser Machining Pvt. Ltd, Jigani, Bengaluru 560105 (India)

    2015-06-15

    Highlights: • CO{sub 2} laser welding of 8 mm thick SS304L plates has been carried out and full penetration welds fabricated and characterized for mechanical properties and microstructure details. • Welded samples have shown tensile properties comparable to base indicating good weld quality joints. • Impact fracture tests of weld zone and heat affected zone samples have shown poor toughness compared to the base metal. • SEM analysis of fracture samples of tensile and impact specimens indicated the complex microstructure features in weld zone and combined ductile and brittle fracture features. • Combined features of dendrite and cellular structures are observed in weld microstructures with narrow HAZ and delta ferrite is found in the welds and further confirmed by higher Ferrite Number data. - Abstract: Austenitic stainless steel is widely used structural material for the fabrication of the fusion reactor components. Laser welding is high power density process which offers several advantages over the other conventional processes like Tungsten Inert Gas welding. The features like low distortion, narrow heat affected zone, deep penetration in single pass, good mechanical properties are some of the advantages of laser welding process. The laser weld process parameters optimization has several challenges in terms of overcoming the weld defects like voids due to lack of penetration over depth, undercuts and porosity. The present paper reports the studies carried out with CO{sub 2} laser welding of 8 mm thick austenitic stainless steel SS304L plates and their characterization of mechanical properties, microstructure and fracture morphology details. The weld process parameter optimization towards defect free welds with full penetration welding has been carried out. The welded samples have shown tensile properties comparable to base metal, bend tests are successfully passed. The hardness measurements have shown slightly higher for weld zone compared to base metal

  7. The Influence of Surface Processing on Outgassing Measurements of High-Mn Stainless Steel

    Science.gov (United States)

    Fukaya, Masuhiro; Teraoka, Shin-Ichi; Sato, Yoshihiro; Uota, Masahiko; Saito, Yoshio

    An outgassing rate was measured for a stainless steel material of YUS130S, having a high-mangany content (Fe-18Cr-7Ni-11Mn-0.3N), and compared with that for a stainless steel of SUS304L. A surface processing of both electropolished and electrochemical buffing followed by an in-air oxidation was examined in order to investigate the outgas reduction effect in the case of with and without baking. Further, a depth profile of the surface composition was analyzed by glow-discharge emission spectroscopy (GDS). Based on the results, the outgassing rate of YUS130S was 35% lower than that of SUS304L, when electropolished and electrochemical buffing. The oxidation process in air at 723 K in the case of electrochemical buffing showed effect on the outgassing reduction in both YUS130S and SUS304L. The GDS observation shows that, by electropolishing, Cr-Mn-rich and Cr-rich passive films were formed on the YUS130S and SUS304L surface, respectively. By electrochemical buffing, passive films changed to more Fe-rich films. The further process of in-air-oxidation causes a change in oxide films to Fe-Mn-rich and Fe-rich characteristics for YUS130S and SUS304L respectively. The stainless steel with Mn-rich and Cr-poor passive films shows low outgassing rate.

  8. Prediction and Confirmation of Phases Formed in the Diffusion Zone of Ti-5Ta-2Nb/304L SS Explosive Clads

    Science.gov (United States)

    Prasanthi, T. N.; Sudha, Cheruvathur; Parida, P. K.; Dasgupta, A.; Saroja, S.

    2015-04-01

    Explosive cladding, a solid-state welding technique was used to fabricate dissimilar joints between Ti-5Ta-2Nb alloy and 304L austenitic stainless steel. To remove the residual stresses and improve the ductility of the `as clad' joints, further heat treatments were carried out in the temperature range of 873 K to 1073 K (600 °C to 800 °C) for varying durations. Systematic change in the interface microstructure and microchemistry due to thermally activated interdiffusion of alloying elements was studied. This information together with that of the thermal stability of non-equilibrium phases in base materials was used to evaluate the probability of formation of various phases across the explosive clad interface using JMatPro®, a materials modeling software. In the clad heat treated at 1073 K (800 °C) for 20 hours, evidence was obtained for the presence of different phases (predicted to form) in the diffusion zone by transmission electron microscopy on site-specific specimens prepared by focused ion beam milling. An attempt to understand the specific influence of the type of phase, their relative mole fraction, and microchemistry on the mechanical property of the joint has also been made based on both experimental and computational study.

  9. Acoustic Emission Technique for Characterizing Deformation and Fatigue Crack Growth in Austenitic Stainless Steels

    Science.gov (United States)

    Raj, Baldev; Mukhopadhyay, C. K.; Jayakumar, T.

    2003-03-01

    Acoustic emission (AE) during tensile deformation and fatigue crack growth (FCG) of austenitic stainless steels has been studied. In AISI type 316 stainless steel (SS), AE has been used to detect micro plastic yielding occurring during macroscopic plastic deformation. In AISI type 304 SS, relation of AE with stress intensity factor and plastic zone size has been studied. In AISI type 316 SS, fatigue crack growth has been characterised using acoustic emission.

  10. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    Science.gov (United States)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  11. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L.

    Science.gov (United States)

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  12. Material Characterization of Fatigue Specimens made from Meta-stable Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Niffenegger, M.; Grosse, M.; Kalkhof, D.; Leber, H. [Paul Scherrer Institut Villigen (Switzerland); Vincent, A.; Pasco, L.; Morin, M. [Insa de Lyon (France)

    2003-07-01

    The main objective of the EU-project CRETE (Contract No.: FIS5-1999-00280) was to assess the capability and the reliability of innovative NDT-inspection techniques for the detection of material degradation, induced by thermal fatigue and neutron irradiation, of metastable austenitic and ferritic low-alloy steel. Several project partners tested aged or irradiated samples, using various techniques (acoustic, magnetic and thermoelectric). However, these indirect methods require a careful interpretation of the measured signal in terms of micro-structural evolutions due to ageing of the material. Therefore the material had to be characterized in its undamaged, as well as in its damaged state. The present report summarises only the material characterization of the fatigue specimens. It is issued simultaneously as an PSI Bericht and the CRETE work package 3 (WP3) report. Each partner according to their own specifications purchased three materials under investigation, namely AISI 347, AISI 321 and AISI 304L. After sending the material to PSI, all fatigue specimens were manufactured by the same Swiss company. Each partner was responsible for his fatigue tests which are documented in the report WP1, written by FANP. In order to characterize the material in its unfatigued as well as in its fatigued state and to consider microstructural changes related to fatigue damage the methods listed below were employed either by PSI or by INSA de Lyon: (1) Inductive Coupled Plasma Emission Photometry (ICP-OES) was applied to determine the chemical composition, (2) Scanning electron microscopy (SEM) for observing cracks, slip bands between grain and twin boundaries, - Ferromaster for measuring the magnetic permeability, (3) Physical Properties Measuring System (PPMS) for measuring magnetization characteristics, (4) Neutron- and advanced X-ray diffraction methods for the quantitative determination of martensite, - Transmission electron microscopy (TEM) for the observation of crystalline

  13. Material Characterization of Fatigue Specimens made from Meta-stable Austenitic Stainless Steel

    International Nuclear Information System (INIS)

    The main objective of the EU-project CRETE (Contract No.: FIS5-1999-00280) was to assess the capability and the reliability of innovative NDT-inspection techniques for the detection of material degradation, induced by thermal fatigue and neutron irradiation, of metastable austenitic and ferritic low-alloy steel. Several project partners tested aged or irradiated samples, using various techniques (acoustic, magnetic and thermoelectric). However, these indirect methods require a careful interpretation of the measured signal in terms of micro-structural evolutions due to ageing of the material. Therefore the material had to be characterized in its undamaged, as well as in its damaged state. The present report summarises only the material characterization of the fatigue specimens. It is issued simultaneously as an PSI Bericht and the CRETE work package 3 (WP3) report. Each partner according to their own specifications purchased three materials under investigation, namely AISI 347, AISI 321 and AISI 304L. After sending the material to PSI, all fatigue specimens were manufactured by the same Swiss company. Each partner was responsible for his fatigue tests which are documented in the report WP1, written by FANP. In order to characterize the material in its unfatigued as well as in its fatigued state and to consider microstructural changes related to fatigue damage the methods listed below were employed either by PSI or by INSA de Lyon: (1) Inductive Coupled Plasma Emission Photometry (ICP-OES) was applied to determine the chemical composition, (2) Scanning electron microscopy (SEM) for observing cracks, slip bands between grain and twin boundaries, - Ferromaster for measuring the magnetic permeability, (3) Physical Properties Measuring System (PPMS) for measuring magnetization characteristics, (4) Neutron- and advanced X-ray diffraction methods for the quantitative determination of martensite, - Transmission electron microscopy (TEM) for the observation of crystalline

  14. Corrosion Performance of Rosemary-Extract-Doped TEOS:TMSM Sol-Gel Coatings on 304L Stainless Steel

    OpenAIRE

    M. Nasr-Esfahani; M. Pourriahi; A. Ashrafi; A. Motalebi

    2014-01-01

    Чистые и легированные экстрактом розмарина гибридные наноразмерные пленки были изготовлены с применением золя, синтезированного гидролизом и тетраэтоксисилана в молярном соотношении 1:1, с добавлением экстракта розмарина. Пленки осаждалисьна подложку из нержавеющей стали марки 304Lметодом центрифугирования и выдерживались при комнатной температуре в течение 24 часов, с последующим определением характеристик коррозии. Структура, состав и прочность сцепления (адгезии) гибридных пленок, полученн...

  15. Properties of high-frequency sub-wavelength ripples on stainless steel 304L under ultra short pulse laser irradiation

    NARCIS (Netherlands)

    Mitko, V.S.; Röer, G.R.B.E.; Huis in 't veld, A.J.; Skolski, J.Z.P.; Obona, J.V.; Ocelík, V.; Hosson, J.T.M.de

    2011-01-01

    The paper concentrates on surface texturing on sub-micro meter scale with ultra short laser pulses that has several applications, e.g. changing the hydrophilic/hydrophobic performance, optical or tribological properties of materials. In general, the formations of wavy structures, or ripples on a sur

  16. Properties of High-Frequency Sub-Wavelength Ripples on Stainless Steel 304L under Ultra Short Pulse Laser Irradiation

    NARCIS (Netherlands)

    Mitko, V.S.; Römer, G.R.B.E.; Huis in ‘t Veld, A.J.; Skolski, J.Z.P.; Obona, J.V.; Ocelík, V.; Hosson, J.T.M. De

    2011-01-01

    The paper concentrates on surface texturing on sub-micro meter scale with ultra short laser pulses that has several applications, e.g. changing the hydrophilic/hydrophobic performance, optical or tribological properties of materials. In general, the formations of wavy structures, or ripples on a sur

  17. MICROSTRUCTURE AND FATIGUE PROPERTIES OF DISSIMILAR SPOT WELDED JOINTS OF AISI 304 AND AISI 1008

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2013-06-01

    Full Text Available Carbon steel and stainless steel composites are being more frequently used for applications requiring a corrosion resistant and attractive exterior surface and a high strength structural substrate. Spot welding is a potentially useful and efficient jointing process for the production of components consisting of these two materials. The spot welding characteristics of weld joints between these two materials are discussed in this paper. The experiment was conducted on dissimilar weld joints using carbon steel and 304L (2B austenitic stainless steel by varying the welding currents and electrode pressing forces. Throughout the welding process; the electrical signals from the strain sensor, current transducer and terminal voltage clippers are measured in order to understand each and every millisecond of the welding process. In doing so, the dynamic resistances, heat distributions and forging forces are computed for various currents and force levels within the good welds’ regions. The other process controlling parameters, particularly the electrode tip and weld time, remained constant throughout the experiment. The weld growth was noted for the welding current increment, but in the electrode force increment it causes an adverse reaction to weld growth. Moreover, the effect of heat imbalance was clearly noted during the welding process due to the different electrical and chemical properties. The welded specimens finally underwent tensile, hardness and metallurgical testing to characterise the weld growth.

  18. Dense plasma focus-assisted nitriding of AISI-304

    Science.gov (United States)

    Shafiq, M.; Asghar, M.; Ahmad, S.; Sadiq, M.; Qayyum, A.; Zakaullah, M.

    Nitrogen ion implantation into AISI-304 stainless steel is carried out using a dense plasma focus device, operated at a charging voltage of 18 kV (discharge energyD1.45 kJ) with nitrogen filling at optimum pressure of 0.75 mbar. AISI-304 stainless steel samples placed axially above the anode tip are exposed to the ions for 10, 20 and 30 focus shots. X-ray diffraction (XRD), Vickers's micro hardness tester, scanning electron microscopy, and energy dispersive X-ray spectroscopy are used to explore the ion induced changes in the crystallographic structures, surface morphology, elemental composition and surface hardness of the ion irradiated samples. The XRD pattern confirms the formation of an expanded austenite phase, owing to nitrogen incorporated into the existing iron lattice. The results of micro hardness tester show that the hardness is increased about three times at an axial distance of 5 cm for 20 shots.

  19. Corrosion resistance of the welded AISI 316L after various surface treatments

    Directory of Open Access Journals (Sweden)

    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  20. Strain induced grain boundary migration effects on grain growth of an austenitic stainless steel during static and metadynamic recrystallization

    Energy Technology Data Exchange (ETDEWEB)

    Paggi, A., E-mail: alpaggi@tenaris.com [Tenaris Dalmine R& D, Dalmine S.p.A., Piazza Caduti 6 Luglio 1944 n.1, 24044 Dalmine (Italy); Angella, G.; Donnini, R. [National Research Council (CNR), Institute for Energetics and Interphases (IENI), Via Roberto Cozzi 53, 20125 Milano (Italy)

    2015-09-15

    Static and metadynamic recrystallization of an AISI 304L austenitic stainless steel was investigated at 1100 °C and 10{sup −} {sup 2} s{sup −} {sup 1} strain rate. The kinetics of recrystallization was determined through double hit compression tests. Two strain levels were selected for the first compression hit: ε{sub f} = 0.15 for static recrystallization (SRX) and 0.25 for metadynamic recrystallization (MDRX). Both the as-deformed and the recrystallized microstructures were investigated through optical microscopy and electron back-scattered diffraction (EBSD) technique. During deformation, strain induced grain boundary migration appeared to be significant, producing a square-like grain boundary structure aligned along the directions of the maximum shear stresses in compression. EBSD analysis revealed to be as a fundamental technique that the dislocation density was distributed heterogeneously in the deformed grains. Grain growth driven by surface energy reduction was also investigated, finding that it was too slow to explain the experimental data. Based on microstructural results, it was concluded that saturation of the nucleation sites occurred in the first stages of recrystallization, while grain growth driven by strain induced grain boundary migration (SIGBM) dominated the subsequent stages. - Highlights: • Recrystallization behavior of a stainless steel was investigated at 1100 °C. • EBSD revealed that the dislocation density distribution was heterogeneous during deformation. • Saturation of nucleation sites occurred in the first stages of recrystallization. • Strain induced grain boundary migration (SIGBM) effects were significant. • Grain growth driven by SIGBM dominated the subsequent stages.

  1. Phenomena of the coupling between steel 304L and platinum group metal particles in the environment of the dissolution of burned nuclear fuels

    International Nuclear Information System (INIS)

    This work describes the phenomena of the electrochemical coupling between stainless steel (304L) and platinum group metal particles in the environment of the recycling of burned nuclear fuels. The main goals of this work are to prove the acceleration of the corrosion by these deposits, the comprehension of the mechanisms and the development of a corrosion model. First the corrosion phenomena are evidenced for steel in contact with noble particles (RuO2,xH2O and Ru(0)). Their accelerating effect on the corrosion process is quantified in 8 mol.L-1 HNO3. Second a local approach on the reduction process is performed using Scanning Electrochemical Microscopy (SECM). The reduction reaction is investigated for microelectrodes and for different substrates (Ru, Pt, bare steel and steel with deposit). This approach clearly showed the catalytic effect of the noble particles on the reduction process of nitrate. Most probably the limiting step of the reduction process, the chemical formation of NO2, is catalyzed by these particles. Third a reduction scheme is developed for different materials which can describe the experimental results. Simulation results were in agreement with the experimental results. This demonstrates the validity of the assumptions for the model. Finally a model was developed for the bare steel as well as the covered steel, taking into account the dissolution step. It is shown that the most important parameter, that governs the whole corrosion process is the concentration of N(III) species. It can be concluded that, due to the presence of the deposits, the concentration of these species is higher in the vicinity of the steel substrate. (author)

  2. EFFECT OF MELT SUPERHEATING ON THE SUB-RAPIDLY SOLIDIFIED MICROSTRUCTURE OF AISI 304 AUSTENITIC STAINLESS STEEL STRIP%熔体过热对AISI 304不锈钢亚快速凝固薄带组织的影响

    Institute of Scientific and Technical Information of China (English)

    马建超; 杨院生; 童文辉

    2007-01-01

    采用水冷铜模薄带铸造方法研究了熔体过热对AISI 304不锈钢亚快速凝固薄带组织的影响.结果表明:AISI 304不锈钢亚快速凝固薄带由外层的胞状奥氏体组织、次外层的柱状铁素体枝晶组织和中心的等轴铁素体枝晶组织组成;随着熔体过热度增加,奥氏体胞晶间距和柱状铁素体二次枝晶间距随之增加,残余铁素体含量亦降低.过热度的增加降低了熔体过冷度和冷却速率,造成薄带凝固组织中枝晶间距的增加和残余铁素体含量的降低.

  3. Estudo comparativo entre os aços inoxidáveis dúplex e os inoxidáveis AISI 304L/316L

    OpenAIRE

    Marcelo Senatore; Leandro Finzetto; Eduardo Perea

    2007-01-01

    Os aços inoxidáveis dúplex ferríticos-austeníticos fazem parte de uma classe de materiais com microestrutura bifásica, composta por uma matriz ferrítica e ilhas de austenita, com frações volumétricas aproximadamente iguais dessas fases. Essa classe de materiais é caracterizada por apresentar interessante combinação de elevadas propriedades mecânicas e de resistência à corrosão e, por isso, é considerada bastante versátil. Os aços inoxidáveis dúplex são, freqüentemente, utilizados nas indústri...

  4. Study of Structure Defect in Fe3Si Type Silicide Layer Deposited on AISI 304 Stainless Steel%AISI 304表面Fe3Si型过渡金属硅化物渗层结构缺陷初探

    Institute of Scientific and Technical Information of China (English)

    安亮; 高昌琦; 马勤

    2013-01-01

    利用NaCl∶KCl∶NaF =2∶2∶1(摩尔比)的碱金属卤化物混合体系为载体,Na2 SiF6:Si=8:2粉末为渗硅剂,SiO2为助渗剂,800℃下渗硅5h可实现在AISI 304不锈钢表面形成Fe3Si型硅化物渗层.采用万能材料试验机进行轴向拉伸试验,用附带能量色散谱仪的扫描电子显微镜进行断面分析.结果表明,渗层中的大空洞为包盐孔洞.

  5. Experimental investigation on the influence of cutting speed on machining performance during turning of AISI 304 stainless steel%AISI304不锈钢车削加工切削速度对加工性能影响的实验研究

    Institute of Scientific and Technical Information of China (English)

    神会存; 肖顺根; 赖联锋

    2016-01-01

    利用硬质合金刀具,对奥氏体不锈钢AISI 304进行了车削加工实验研究.讨论了车削速度对切屑形态、刀具磨损及工件表面粗糙度的影响.试验结果表明,随着切削速度的增大,切削热对切屑形态的影响降低,刀具后刀面磨损及工件表面粗糙度均减小.给出了不同切削速度下的切屑形态以及切削速度与刀具磨损、切削速度与表面粗糙度的关系曲线.

  6. Electrochemical behavior of indole for AISI 430 stainless steel in changing the media from 1 mol L-1 H2SO4 to 1 mol L-1 HCl Comportamento eletroquímico do indol para o aço inoxidável AISI 430 com a mudança do meio de H2SO4 1 mol L-1 para HCl 1 mol L-1

    Directory of Open Access Journals (Sweden)

    Martha Tussolini

    2013-06-01

    Full Text Available The adsorption of organic substances in metals and in different media has been attributed to different effects, such as the carbon chain size, type or number of heteroatom in the molecule structure, reactivity, the steric effect, among others. The objective of this work is to study the electrochemical indole behavior for AISI 430 stainless steel (SS, when changing the study media from H2SO4 1 mol L-1 to HCl 1 mol L-1. The experimental techniques used are as follows: the open-circuit potential, anodic and cathodic potentiodinamic polarization, electrochemical impedance spectroscopy, optical microscopy and scanning electron microscopy. These results suggest that the adsorption of indole in the presence of SO4-2 is lower than in the medium containing Cl-, which is justified by the indole action as a weak acid, because it has only a single pair of electrons, which is displaced and takes part in the π-electron aromatic system; thus the first step of the indole reaction in acid media is the protonation and generation of an indole cation.A adsorção das substâncias orgânicas nos metais, em diferentes meios, tem sido atribuída a diferentes efeitos, tais como: tamanho da cadeia carbônica, tipo ou número de heteroátomo presente na estrutura da molécula, reatividade, efeito estérico, entre outros. O objetivo desse trabalho é estudar o comportamento eletroquímico do Indol (C8H7N, para o aço inoxidável AISI 430, quando se muda o meio de estudo de H2SO4 1 mol L-1 para HCl 1 mol L-1. Experimentalmente foram empregadas as técnicas seguintes: medida de potencial de circuito aberto, curvas de polarização potenciodinâmica anódica e catódica, espectroscopia de impedância eletroquímica, microscopia óptica e eletrônica de varredura. Esses resultados sugerem que a adsorção do indol, em presença de SO4-2, é menor em relação ao meio que contem íons Cl-, fato justificado pela ação do indol como ácido fraco, pois o mesmo possui apenas um

  7. Evaluación del comportamiento estructural y de resistencia a la corrosión de armaduras de acero inoxidable austenítico AISI 304 y dúplex AISI 2304 embebidas en morteros de cemento Pórtland

    OpenAIRE

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-01-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the ...

  8. Application of Box–Behnken design for fabrication of titanium alloy and 304 stainless steel joints with silver interlayer by diffusion bonding

    International Nuclear Information System (INIS)

    Highlights: • Diffusion bonding of Ti–6Al–4V to SS304 with silver interlayer was successful. • Hardness and shear strength increased with the increase in the bonding temperature. • Shear strength of 149 MPa and 18% strain to failure were achieved. • Joint efficiency of 80% was obtained for the Ti–6Al–4V and SS304L joints. - Abstract: Direct bonding between titanium (Ti)/titanium alloy(Ti alloy) and stainless steel (SS) promotes the formation of various Fe–Ti and Fe–Cr–Ti intermetallics in the diffusion zone, because the solid solubility of Fe, Cr, Ni and Ti in each other is limited and these intermetallics weaken the mechanical properties of the joint. The present study focuses on the titanium alloy Ti–6Al–4V diffusion bonded to AISI 304 stainless steel with silver foil as an interlayer. The process parameters were chosen appropriately and hence, the bonding is achieved without any defect. Box–Behnken design is used to decide the optimum number of experiments required to do the investigation. Microhardness measurements and the lap shear test were carried out to determine the hardness and strength of the joints respectively. The results show that atomic diffusion and migration between Ti and Fe or C are effectively prevented by adding pure Ag as the interlayer metal. The results from mechanical testing showed that shear strength values have a direct relationship with bonding time. The maximum lap shear strength of 149 MPa and 18% strain to failure was observed for joints obtained with bonding time of 60 min. However, effective bonding was not possible at 850 °C due to incomplete coalescence of mating surfaces

  9. A comparative study of mechanical and tribological properties of AISI-304 and AISI-316 submitted to glow discharge nitriding

    Directory of Open Access Journals (Sweden)

    Fabiana Cristina Nascimento

    2009-06-01

    Full Text Available Mechanical and tribological properties os AISI 304 and AISI 316 stainless steels submited to glow discharge ion nitriding are reported.The atmosphere was 20:80 - N2:H2 with substrate temperatures ranging from 300 to 500 °C. Treatment at 300 °C produced expanded austenite (γN in both steels. Increasing the temperature, the phases γ´-Fe4N and - Fe2+xN were present and the latter is the major phase for AISI 304. At 500 °C, the CrN phase was also identified in both steels. Hardnesses of about 13-14 GPa at near surface regions were obtained in both steels. Moreover, AISI 316 nitrided at 500 °C has the deepest hard layer. Tribological tests showed that wear can be reduced by up to a factor of six after the nitriding processes, even for a working temperature of 300 °C. The profiles during and after nanoscratch tests did not reveal significant differences after nitriding processes in both steels.

  10. EXAFS investigation of low temperature nitrided stainless steel

    DEFF Research Database (Denmark)

    Oddershede, Jette; Christiansen, Thomas; Ståhl, Kenny;

    2008-01-01

    Low temperature nitrided stainless steel AISI 316 flakes were investigated with EXAFS and X-ray diffraction analysis. The stainless steel flakes were transformed into a mixture of nitrogen expanded austenite and nitride phases. Two treatments were carried out yielding different overall nitrogen...

  11. Influence of process parameters on torsional strength, impact toughness and hardness of dissimilar AISI 304 and AISI 1021 friction welded steels

    Directory of Open Access Journals (Sweden)

    Amit Handa

    2014-06-01

    Full Text Available In this present study an attempt was made to join austenitic stainless steel (AISI 304 with low alloy steel (AISI 1021 at different rotational speeds and at different axial pressures and then determining the strength of the joint by means of mechanical properties such as torsional strength, impact strength and micro hardness. The experimental results indicate that the rotational speed and the axial pressure have a significant effect on the mechanical properties of the joint and it is possible to improve the quality of the joint by selecting the optimum parameters.

  12. Experimental evaluation of mechanical properties of friction welded AISI steels

    Directory of Open Access Journals (Sweden)

    Amit Handa

    2014-12-01

    Full Text Available In the present study, an experimental setup was designed and fabricated in order to accomplish friction welded joints between austenitic stainless steel and low-alloy steel. Thereafter, the effect of axial pressures on the mechanical properties of friction welded AISI 304 with AISI 1021 steels, produced by mechanical joining, have been investigated. Samples were welded under different axial pressures ranging from 75 to 135 MPa, at constant speed of 1250 rpm. The tensile strength, impact strength, and micro-hardness values of the weldments were determined and evaluated. Simultaneously, the fractrography of the tensile-tested specimens were carried out, so as to understand the failure analysis.

  13. 表面机械研磨诱导AISI 304不锈钢表层纳米化Ⅰ.组织与性能%SURFACE NANOCRYSTALLIZATION OF AISI 304 STAINLESS STEEL INDUCED BY SURFACE MECHANICAL ATTRITION TREATMENT Ⅰ. StruCture and Property

    Institute of Scientific and Technical Information of China (English)

    张洪旺; 刘刚; 黑祖昆; 吕坚; 卢柯

    2003-01-01

    采用表面机械研磨处理(SMAT)在AISI 304不锈钢上制备出纳米结构表层,研究纳米化行为及其对硬度的影响.结果表明:经过SMAT后,样品表面形成了厚度约为30μm的纳米晶层,显微组织由平均晶粒尺寸约为10 nm的单一马氏体相演变为尺寸稍大的双相组织;在距表面30-300 μm的范围内,显微组织由以亚微米级的奥氏体多系孪晶为主逐渐演变为单系孪晶.表面纳米化是晶粒碎化与纳米尺度新相形成共同作用的结果.与心部相比,表面硬度显著提高.

  14. Corrosion resistance of Al2O3 biomedical nanometer coatings on AISI 304 austenitic stainless steel%用于奥氏体不锈钢AISI 304上的生物医学纳米涂层Al2O3的耐腐蚀性

    Institute of Scientific and Technical Information of China (English)

    雷明凯; 曹保胜; 王兴军; 杨涛

    2004-01-01

    奥氏体不锈钢、钴-铬合金、钛及其合金经常被用作医用植入材料.在这些金属材料中,奥氏体不锈钢是最常用的材料.然而,它在侵蚀性生物效应的长期作用下容易受到局部侵蚀.为了改进奥氏体不锈钢的抗磨损和耐腐蚀的效应,已经研究了几种不同的表面改性技术[1,2].本文的研究是采用具有耐腐蚀性的生物医学纳米涂层Al2O3涂复在奥氏体不锈钢AISI 304的表面上,工艺中是采用溶胶-凝胶方法和浸入技术,并使用电化学极化进行测量.

  15. 表面机械研磨诱导AISI 304不锈钢表层纳米化Ⅱ.晶粒细化机理%SURFACE NANOCRYSTALLIZATION OF AISI 304 STAINLESS STEEL INDUCED BY SURFACE MECHANICAL ATTRITION TREATMENT Ⅱ. Grain Refinement Mechanism

    Institute of Scientific and Technical Information of China (English)

    张洪旺; 刘刚; 黑祖昆; 吕坚; 卢柯

    2003-01-01

    采用表面机械研磨处理(SMAT)在AISI304不锈钢上制备出纳米结构表层,用透射电镜(TEM)研究组织演变过程.晶粒细化机理可归纳如下:位错在{111}面上滑移并相互交割形成网格结构;单系孪晶形成并逐渐过渡到多系孪晶;多系孪晶相互交割使晶粒尺寸不断减小,并在孪晶交叉处形成了马氏体相;孪晶系增多与孪晶重复交割强度加大使得细化晶粒的尺寸进一步减小;最终在大应变量、高应变速率和多方向重复载荷的作用下,形成等轴状、取向呈随机分布的马氏体相纳米晶组织.

  16. IN SITU OBSERVATION OF NUCLEATION AND GROWTH OF HIGH-TEMPERATURE δ PHASE IN STAINLESS STEEL AISI 304 DURING HEATING%AISI 304不锈钢加热过程中高温δ相形核与生长的原位观察

    Institute of Scientific and Technical Information of China (English)

    梁高飞; 王成全; 方园

    2006-01-01

    利用共焦激光扫描显微镜原位观察AISI 304不锈钢加热过程中高温δ相的形核与生长.结果表明,1300-1400℃之间δ相在γ晶界处优先析出,而δ相在γ晶粒内"爆炸"形成需在1410℃以上;δ相形成主要受控于Ni原子的扩散;提高升温速率有利于δ晶粒细化,促使δ/γ平界面失稳并出现二次枝晶.δ相析出时以非小平面为主,另可见少量的小平面δ晶体;随着相变进行,小平面状δ相呈现出边缘钝化、向非小平面转变的趋势.利用平直界面稳定临界扰动理论探讨了δ相生长界面失稳的机制,并从结晶动力学对δ相生长方式转变的原因进行了分析.

  17. Influence of enzymatic reactions on the electrochemical behavior of EN X2CrNiMo17-11-2 (AISI 316L) stainless steel in bio-corrosion: role of interfacial processes on the modification of the passive layer

    International Nuclear Information System (INIS)

    The outstanding corrosion behavior of stainless steels (SS) results from the presence of thin oxide layer (some nanometers). In non sterile aqueous media, stainless steels may exhibit a non stable behavior resulting from interactions between microbial species and passive film. In fact, microorganisms can be deeply involved in the corrosion processes usually reported as Microbial Influenced Corrosion (MIC). They can induce the initiation or the acceleration of this phenomenon and they do so when organized in bio-films. From the electrochemical point of view, stainless steels showed an increase of the free corrosion potential (Ecorr) attributed to the bio-film settlement. The Eco' ennoblement was broadly reported in seawater and seems to be confirmed in fresh water according to recent findings. A considerable progress in the comprehension of MIC processes was related to the role of extracellular species, essentially enzymes. Many enzymatic reactions occurring in bio-films consist on using oxygen as electron acceptor to generate hydrogen peroxide and related species. The aim of this work is to understand the mechanisms involved in the electrochemical behavior of stainless steel according to an enzymatic approach in medium simulating fresh water. To this end, glucose oxidase was chosen to globalize aerobic activities of bio-films. Electrochemical measurements in situ and surface analysis allow the comprehension of the role and the nature of interfacial processes. Surface characterization was performed with the help of a new quantitative utilization of XPS analysis and AFM. Results show a significant evolution in term of morphology (surface organization), (ii) chemical composition (passive layer, adsorbed organic species) and (iii) chemical reaction (oxidation, dissolution, effect of enzyme). Finally, a new enzymatic system is proposed to mimic specific physicochemical conditions at the SS / bio-film interface, in particular enzymatic generation of oxidant species in

  18. Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

  19. Effects of nitrogen and hydrogen in argon shielding gas on bead profile, delta-ferrite and nitrogen contents of the pulsed GTAW welds of AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Viyanit, Ekkarut [National Metal and Materials Technology Center (MTEC), Pathaumthani (Thailand). Failure Analysis and Surface Technology Lab; Hartung, Fritz; Lothongkum, Gobboon [Chulalongkom University, Bangkok (Thailand). Dept. of Metallurgical Engineering,; Phakpeetinan, Panyasak; Chianpairot, Amnuysak

    2016-08-01

    The general effects of 1, 2, 3 and 4 vol.-% nitrogen and 1, 5 and 10 vol.-% hydrogen in argon shielding gas on weld bead profile (depth/width ratio: D/W) and the δ-ferrite content of AISI 316L pulsed GTAW welds were investigated. The limits for imperfections for the quality levels of welds were based on ISO 5817 B. The plates with a thickness of 6 mm were welded at the flat position and the bead on plate. Increasing hydrogen content in argon shielding gas increases the D/W ratio. Excessive hydrogen addition to argon shielding gas will result in incompletely filled groove and excessive penetration of weld. Increasing welding speed decreases the weld-metal volume and the D/W ratios. Nitrogen addition to argon shielding gas has no effect on the D/W ratio. The addition of a mixture of nitrogen and hydrogen to argon shielding gas on the D/W ratio does not show any interaction between them. An effect on the D/W ratio can be exclusively observed as a function of hydrogen content. Increasing hydrogen content in argon shielding gas increases the δ-ferrite content of weld metal. Increasing either nitrogen content in shielding gas or welding speed decreases the δ-ferrite content of weld metal. The nitrogen addition increases the weld metal nitrogen content, however, the hydrogen addition leads to a decrease of weld metal nitrogen content.

  20. 304SS/NaCl体系中环己胺的缓蚀作用%PITTING RESISTANCE OF CYCLOHEXYLAMINE ON AISI 304 STAINLESS STEEL IN NaCl SOLUTION

    Institute of Scientific and Technical Information of China (English)

    刘剑平; 宋诗哲; 唐子龙

    1999-01-01

    采用稳态阳极极化曲线、电化学阻抗谱(EIS)、恒电位开路衰减响应曲线和计时电位法等多种电化学测试技术研究了环己胺对AISI 304不锈钢在NaCl溶液中的孔蚀缓蚀性能.结果表明环己胺不仅可以显著降低304不锈钢在NaCl体系中的孔蚀敏感性,而且对蚀孔发展也有较好的抑制效果.缓蚀作用是由于环己胺在金属表面形成吸附层,提高了钝化膜的自修复能力,从而抑制了蚀孔的发生和发展.

  1. 几种阴离子对AISI 304不锈钢孔蚀的影响%THE INFLUENCE OF THE LOCAL CORROSION OF 304 STAINLESS STEEL BY ANIONS

    Institute of Scientific and Technical Information of China (English)

    许淳淳; 吴小梅

    2003-01-01

    通过测量AISI304不锈钢/0.5 mol/LNaCl体系在添加不同种类、不同浓度的所选阴离子(MoO2-4-、WO2-4、C12H25SO4-和C12H25C6H6H4SO-3)溶液中(pH=7,T=50℃)的动电位扫描极化曲线,揭示了这几种阴离子对304不锈钢在含Cl-体系中对孔蚀诱发及扩展的抑制作用和缓蚀效果.结果表明:几种阴离子对不锈钢孔蚀均有一定的抑制作用,抑制效果由大到小的顺序为:WO2-4>MoO2-4>C12H25SO-4>C12H25C6H4SO-3.

  2. Modeling of the integrity of machining surfaces: application to the case of 15-5 PH stainless steel finish turning

    International Nuclear Information System (INIS)

    During machining, extreme conditions of pressure, temperature and strain appear in the cutting zone. In this thermo-mechanical context, the link between the cutting conditions (cutting speed, lubrication, feed rate, wear, tool coating...) and the machining surface integrity represents a major scientific target. This PhD study is a part of a global project called MIFSU (Modeling of the Integrity and Fatigue resistance of Machining Surfaces) and it focuses on the finish turning of the 15-5PH (a martensitic stainless steel used for parts of helicopter rotor). Firstly, material behavior has been studied in order to provide data for machining simulations. Stress-free dilatometry tests were conducted to obtain the austenitization kinetics of 15-5PH steel for high heating rates (up to 11,000 degrees C/s). Then, parameters of Leblond metallurgical model have been calibrated. In addition, dynamic compression tests (de/dt ranging from 0.01 to 80/s and e ≥ 1) have been performed to calibrate a strain-rate dependent elasto-plasticity model (for high strains). These tests also helped to highlight the dynamic recrystallization phenomena and their influence on the flow stress of the material. Thus, recrystallization model has also been implemented.In parallel, a numerical model for the prediction of machined surface integrity has been constructed. This model is based on a methodology called 'hybrid' (developed during the PhD thesis of Frederic Valiorgue for the AISI 304L steel). The method consists in replacing tool and chip modeling by equivalent loadings (obtained experimentally). A calibration step of these loadings has been carried out using orthogonal cutting and friction tests (with sensitivity studies of machining forces, friction and heat partition coefficients to cutting parameters variations).Finally, numerical simulations predictions of microstructural changes (austenitization and dynamic recrystallization) and residual stresses have been successfully compared with

  3. Microstructure of defect clusters in AISI 304 austenitic stainless steel induced by high-current pulsed electron beam%强流脉冲电子束辐照诱发的AISI 304奥氏体不锈钢中的空位簇缺陷

    Institute of Scientific and Technical Information of China (English)

    关庆丰; 程笃庆; 陈康敏; 潘励

    2008-01-01

    利用强流脉冲电子束技术对AISI 304奥氏体不锈钢进行辐照处理,采用透射电子显微镜详细地分析了辐照诱发的空位簇缺陷结构.1次辐照未产生空位簇缺陷结构;5、10次辐照后诱发大量的空位簇缺陷结构,缺陷尺寸通常小于10 nm,随辐照次数增加,缺陷簇数量明显增加,但尺寸增加不明显;小缺陷簇主要由空位型位错圈和少量的堆垛层错四面体(SFT,stacking fault tetrahedral)组成,SFT占整个缺陷簇的比例低于1%;少量的孔洞缺陷在孪晶片附近出现.10次辐照后,孪晶片前沿或附近形成大量的大尺寸SFT,其最大尺寸可达250 nm,这些大尺寸SFT的形成机制与小尺寸SFT的有所不同,通过1/3位错攀移在孪晶片前沿和孪晶界上的台阶处形成的压杆位错核心吸收周围丰富的空位而长大可能是大尺寸SFT形成的原因.

  4. The Effect of Welding Current and Composition of Stainless steel on the Panetration in GTAW

    OpenAIRE

    Ramazan Yılmaz; Turgay Tehçi

    2012-01-01

    In this study, welding was performed on the plates of two different types of AISI 316 and AISI 316Ti austenitic stainless steels by GTAW (Gas Tungsten Arc Welding) without using welding consumable in flat position. Automatic GTAW welding machine was used to control and obtain the exact values. The effects of welding currents used in welding process and the compositions of the stainless steels materials on the penetration were investigated. Weld bead size and shape such as bead width and dept ...

  5. Microstructure and properties of laser surface alloyed PM austenitic stainless steel

    OpenAIRE

    Z. Brytan; M. Bonek; L.A. Dobrzański

    2010-01-01

    Purpose: The purpose of this paper is to analyse the effect of laser surface alloying with chromium on the microstructural changes and properties of vacuum sintered austenitic stainless steel type AISI 316L (EN 1.4404).Design/methodology/approach: Surface modification of AISI 316L sintered austenitic stainless steel was carried out by laser surface alloying with chromium powder using high power diode laser (HPDL). The influence of laser alloying conditions, both laser beam power (between 0.7 ...

  6. Improved impact toughness of 13Cr martensitic stainless steel hardened by laser

    Science.gov (United States)

    Tsay, L. W.; Chang, Y. M.; Torng, S.; Wu, H. C.

    2002-08-01

    The impact toughness of AISI 403 martensitic stainless steel plate and laser-hardened specimens tempered at various temperatures were examined. Phosphorus was the primary residual impurity responsible for tempered embrittlement of this alloy. The experimental result also indicated that AISI 403 stainless steel was very sensitive to reverse-temper embrittlement. The improved impact toughness of the laser-hardened specimen was attributed to the refined microstructure in the laser-hardened zone.

  7. PERFORMANCE STUDY ON AISI316 AND AISI410 USING DIFFERENT LAYERED COATED CUTTING TOOLS IN CNC TURNING

    Directory of Open Access Journals (Sweden)

    K. RAJA

    2015-01-01

    Full Text Available Stainless steel (SS is used for many commercial and industrial applications owing to its high resistance to corrosion. It is too hard to machine due to its high strength and high work hardening property. A surface property such as surface roughness (SR is critical to the function-ability of machined components. SS is generally regarded as more difficult to machine material and poor SR is obtained during machining. In this paper an attempt has been made to investigate the SR produced by CNC turning on austenitic stainless steel (AISI316 and martensitic stainless steel (AISI410 by different cases of coated cutting tool used at dry conditions. Multilayered coated with TiCN/Al2O3, multilayered coated with Ti(C, N, B and single layered coated with TiAlN coated cutting tools are used. Experiments were carried out by using Taguchi’s L27 orthogonal array. The effect of cutting parameters on SR is evaluated and optimum cutting conditions for minimizing the SR are determined. Analysis of variance (ANOVA is used for identifying the significant parameters affecting the responses. Confirmation experiments are conducted to validate the results obtained from optimization.

  8. Study on Surface Modification of AISI 304 Stainless Steel by Excimer Laser%准分子激光对304不锈钢表面的改性研究

    Institute of Scientific and Technical Information of China (English)

    王雪; 潘风明

    2011-01-01

    将深紫外波段的248 nm的KrF准分子激光作用于304不锈钢,通过调制激光能量、脉冲频率、轰击时间等实验参数,研究了不同参数下的样品表面硬度及表面显微形貌,探讨了激光处理后的材料表面硬度和激光参数以及表面显微形貌之间的关系,分析了激光表面处理对304不锈钢硬度调制的优化参数.%The surface modification of Stainless steel 304 by KrF(A = 248 nm) excimer laser was researched in this paper. With changing the laser energy, pulse frequency and bombardment time, the test materials were polished, and their surface microhardness and micro appearance were measured under different parameters processing. Through experiment, we discussed the relationships among the microhardness, laser processing parameters and surface micro appearance on the stainless steel surface. The optimal parameters of laser treatment which are modulated the surface hardness of samples have also been analyzed.

  9. Influence of high pressure hydrogen environment on tensile and fatigue properties of stainless steels at low temperatures

    Science.gov (United States)

    Ogata, T.

    2012-06-01

    Hydrogen environment embrittlement (HEE) of stainless steels in the environment of high pressure and low temperature hydrogen gas was evaluated using a very simple mechanical properties testing procedure. In the method, the high-pressure hydrogen environment is produced just inside the hole in the specimen. In this work, the effects of HEE on fatigue properties for austenitic stainless steels SUS304L and SUS316L were evaluated at 298 and 190 K. The effects of HEE on the tensile properties of higher strength stainless steels, such as strain-hardened 316, SUS630, and other alloys, SUH660 and Alloy 718 were also examined. The less effect of HEE on fatigue properties of SUS316L and tensile properties of strain-hardened 316 were observed compared with SUS304L and other steels at room temperature and 190 K.

  10. Atom probe, AFM, and STM studies on vacuum-fired stainless steels.

    Science.gov (United States)

    Stupnik, A; Frank, P; Leisch, M

    2009-04-01

    The surface morphology of grades 304L and 316LN stainless steels, after low-temperature bake-out process and vacuum annealing, has been studied by atomic force microscopy (AFM) and scanning tunnelling microscopy (STM). The local elemental composition on the surface before and after thermal treatment has been investigated by atom probe (AP) depth profiling measurements. After vacuum annealing, AFM and STM show significant changes in the surface structure and topology. Recrystallization and surface reconstruction is less pronounced on the 316LN stainless steel. AP depth profiling analyses result in noticeable nickel enrichment on the surface of grade 304L samples. Since hydrogen recombination is almost controlled by surface structure and composition, a strong influence on the outgassing behaviour by the particular surface microstructure can be deduced. PMID:19167824

  11. Evaluation of performance of AISI 444 steel for application in distillation towers; Avaliacao do desempenho do aco AISI 444 para aplicacao como 'lining' em torres de destilacao

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, R.F.; Miranda, H.C. de; Farias, J.P. [Universidade Federal do Ceara (DEMM/UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Metalurgica e de Materiais. Lab. de Caracterizacao de Materiais], e-mail: rf.guimaraes@yahoo.com.br

    2008-07-01

    In this work, the behavior of the AISI 444 ferritic stainless steel submitted to thermal fatigue test and their corrosion resistance in heavy crude oil was evaluated. The AWS E309MoL-16 and E316L-17 weld metal was employed as filler metal. Plates of the AISI 444 were welded on ASTM A-516 Gr. 60 plates and submitted to fatigue thermal cycle. Samples were extracted from plates welded and heat treated immersed in heavy crude oil at 300 deg C. Optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive of X-ray analysis (EDX) were used to characterize the microstructure and the corroded surface. The results show that the AISI 444 stainless steels did not present cracks after the thermal fatigue cycle and the heat treated immerse in heavy crude oil. The electrode AWS E309MoL-16 show better corrosion resistance than the AWS E316L-17. (author)

  12. Stainless steel recycle FY94 progress report

    International Nuclear Information System (INIS)

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft3) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program

  13. Warm compacting behavior of stainless steel powders

    Institute of Scientific and Technical Information of China (English)

    肖志瑜; 柯美元; 陈维平; 召明; 李元元

    2004-01-01

    The warm compacting behaviors of four different kinds of stainless steel powders, 304L, 316L, 410L and 430L, were studied. The results show that warm compaction can be applied to stainless steel powders. The green densities and strengths of compacts obtained through warm compaction are generally higher than those obtained through cold compaction. The compacting behaviors in warm compaction and cold compaction are similar.Under the compacting pressure of 700 MPa, the warm compacted densities are 0. 10 - 0.22 g/cm3 higher than the cold compacted ones, and the green strengths are 11.5 %-50 % higher. The optimal warm compacting temperature is 100 - 110 ℃. In the die wall lubricated warm compaction, the optimum internal lubricant content is 0.2%.

  14. Diamond deposition on siliconized stainless steel

    International Nuclear Information System (INIS)

    Silicon diffusion layers in AISI 304 and AISI 316 type stainless steels were investigated as an alternative to surface barrier coatings for diamond film growth. Uniform 2 μm thick silicon rich interlayers were obtained by coating the surface of the steels with silicon and performing diffusion treatments at 800 deg. C. Adherent diamond films with low sp2 carbon content were deposited on the diffused silicon layers by a modified hot filament assisted chemical vapor deposition (HFCVD) method. Characterization of as-siliconized layers and diamond coatings was performed by energy dispersive X-ray analysis, scanning electron microscopy, X-ray diffraction and Raman spectroscopy.

  15. Intergranular stress corrosion in soldered joints of stainless steel 304

    International Nuclear Information System (INIS)

    The intergranular stress cracking of welded joints of austenitic stainless steel, AISI 304, is a serious problem in BWR type reactors. It is associated with the simultaneous presence of three factors; stress, a critical media and sensibilization (DOS). EPR technique was used in order to verify the sensibilization degree in the base metal, and the zone affected by heat and welding material. The characterization of material was done. The objective of this work is the study of microstructure and the evaluation of EPR technique used for the determination of DOS in a welded plate of austenitic stainless steel AISI 304. (Author)

  16. Estrutura e propriedades do aço inoxidável austenítico AISI 316L Grau ASTM F138 nitretado sob plasma à baixa temperatura Structure and properties of an austenitic stainless steel AISI 316L grade ASTM F138 after low temperature plasma nitriding

    Directory of Open Access Journals (Sweden)

    André Paulo Tschiptschin

    2010-03-01

    Full Text Available Os aços inoxidáveis austeníticos possuem restrições para a nitretação nas temperaturas convencionais, próximas de 550ºC, devido à precipitação intensa de nitretos de cromo na zona de difusão. Essa precipitação eleva a dureza, mas deteriora as propriedades de corrosão. O uso do processo de nitretação sob plasma permite introduzir nitrogênio em temperaturas inferiores a 450ºC, levando à formação de uma fina camada de austenita expandida pelo nitrogênio (gN. Essa fase possui uma estrutura cristalina mais bem representada pelo reticulado triclínico, com elevada concentração de nitrogênio em solução sólida supersaturada, a qual promove um estado de tensões residuais de compressão capaz de elevar a dureza do substrato de 4 GPa para valores próximos de 14 GPa. O Módulo de Elasticidade mantém-se próximo de 200 GPa após a nitretação.Austenitic stainless steels cannot be conventionally nitrided at temperatures near 550°C due to the intense precipitation of chromium nitrides in the diffusion zone. The precipitation of chromium nitrides increases the hardness but severely impairs corrosion resistance. Plasma nitriding allows introducing nitrogen in the steel at temperatures below 450°C, forming pre-dominantly expanded austenite (gN, with a crystalline structure best represented by a special triclinic lattice, with a very high nitrogen atomic concentration promoting high compressive residual stresses at the surface, increasing substrate hardness from 4 GPa up to 14 GPa on the nitrided case.

  17. Effect of heat treatment on the microstructure and mechanical properties of martensitic stainless-steel joints welded with austenitic stainless-steel fillers: Vpliv toplotne obdelave na mikrostrukturo in mehanske lastnosti martenzitnih nerjavnih spojev, varjenih z avstenitnimi nerjavnimi elektrodami:

    OpenAIRE

    Calik, Adnan; Mustafa Serdar KARAKAŞ

    2013-01-01

    AISI 422 martensitic stainless steels were welded according to the ISO 15792-1 standard with austenitic stainless-steel filler. The effects of tempering and preheating heat treatments were also evaluated. The microstructures of the welds were characterized with optical microscopy. Mechanical properties were determined via microhardness, tensile and fatigue tests, and compared to those of the unwelded AISI 422 steel. X-ray diffraction was used to characterize the phases present in the weld. Ch...

  18. Stainless Steel Permeability

    Energy Technology Data Exchange (ETDEWEB)

    Buchenauer, Dean A. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States); Karnesky, Richard A. [Sandia National Laboratories (SNL-CA), Livermore, CA (United States)

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  19. Corrosion behavior of 2205 duplex stainless steel.

    Science.gov (United States)

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  20. Analysis of pulsed Nd:YAG laser welding of AISI 304 steel

    International Nuclear Information System (INIS)

    Pulsed laser welding of AISI 304 stainless steel plate was simulated using commercial finite element software to determine the optimal welding conditions. Due to geometric symmetry, only one plate was modeled to reduce the simulation computation time. User subroutines were created to account for a moving three-dimensional heat source and to apply boundary conditions. The material properties such as conductivity, specific heat, and mass density were determined as functions of temperature. The latent heat was considered within the given temperature range. The three-dimensional heat source model for pulsed laser beam butt welding was designed by comparing the finite element analysis results and experimental data. This successful simulation of pulsed Nd:YAG laser welding for AISI 304 stainless steel will prove useful for determining optimal welding conditions

  1. Metal release reduction from stainless steel for LWR

    International Nuclear Information System (INIS)

    Reduction of metal release from structural materials is one of key subjects on reliability in nuclear power plants. This study describes the pre-filming technology to reduce Cr and Co release from TP304L feeder water tube. Reducing content of elements that have long half time from the structural materials is very important for reduction of radioactivity. Stainless steels contain slight amount of Co as contamination. Lower Co in TP304L is obtained during a steel making process using a raw material from a blast furnace to reduce scraps which contains Co contamination. So extra low Co (< 0.02%) is applied to the chemical controlled TP304L for the feeder water tubes. Furthermore, pre-filming was also studied. It was known that metal release increased during early term in operation and reduced with growing oxide film. In high temperature water, Cr2O3 is stable oxide. So Cr2O3 pre-filming for inner surface of the feeder water tube was investigated for the reduction of metal release. TP304L consists of mainly Fe, Cr and Ni. Cr has the lowest oxygen potential than those of them. Cr can be oxidized selectivity by controlling a dew point of atmosphere during a heat treatment. Pre-filming on inner surface of the feeder water tube was performed by the final heat treatment under the controlled dew points in flowing H2 gas. The amount of metal release was measured in water at 488 K by a refreshed type autoclave. The rate of Cr rerelease from the pre-filming tube was two third that from the bare tube without pre-filming. It was considered that pre-filming was effective for the reduction of the metal release from the tube. (author)

  2. The structural characterization of some biomaterials, type AISI 310, used in medicine

    Science.gov (United States)

    Minciuna, M. G.; Vizureanu, P.; Hanganu, C.; Achitei, D. C.; Popescu, D. C.; Focsaneanu, S. C.

    2016-06-01

    Orthopedics biomaterials are intended for implantation in the human body and substituted or help to repair of bones, cartilage or organ transplant, and tendons. At the end of the 20th century, the availability of materials for the manufacture implants used in medicine has been the same as for other industrial applications. The most used metals for manufacturing the orthopedics implants are: stainless steels, cobalt-chrome-molybdenum alloys, titanium and his alloys. The structural researches which are made in this paper, offer a complete analysis of AISI310 stainless steels, using: optical spectrometry, X-ray diffraction and scanning electronic microscopy.

  3. A comparative study of the mechanical properties and the behavior of carbon and boron in stainless steel cladding tubes fabricated by PM HIP and traditional technologies

    NARCIS (Netherlands)

    Shulga, A. V.

    2013-01-01

    The ring tensile test method was optimized and successfully used to obtain precise data for specimens of the cladding tubes of AISI type 316 austenitic stainless steels and ferritic-martensitic stainless steel. The positive modifications in the tensile properties of the stainless steel cladding tube

  4. Can the Point Defect Model Explain the Influence of Temperature and Anion Size on Pitting of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Blackwood, Daniel J. [National University of Singapore, Singapore (Singapore)

    2015-12-15

    The pitting behaviours of 304L and 316L stainless steels were investigated at 3 °C to 90 °C in 1 M solutions of NaCl, NaBr and NaI by potentiodynamic polarization. The temperature dependences of the pitting potential varied according to the anion, being near linear in bromide but exponential in chloride. As a result, at low temperatures grades 304L and 316L steel are most susceptible to pitting by bromide ions, while at high temperatures both stainless steels were more susceptible to pitting by small chloride anions than the larger bromide and iodide. Thus, increasing temperature appears to favour attack by smaller anions. This paper will attempt to rationalise both of the above findings in terms of the point defect model. Initial findings are that qualitatively this approach can be reasonably successful, but not at the quantitative level, possibly due to insufficient data on the mechanical properties of thin passive films.

  5. RESULTS OF EXPERIMENT TO DETERMINE CORROSION RATES FOR 304L IN HB-LINE DISSOLVER VESSEL VENTILATION SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Mickalonis, J; Kathryn Counts, K

    2008-02-22

    Radioactive material being processed as part of the DE3013 program for HB-Line will result in the presence of chlorides, and in some cases fluorides, in the dissolver. Material Science and Technology developed an experimental plan to evaluate the impact of chloride on corrosion of the dissolver vessel ventilation system. The plan set test variables from the proposed operating parameters, previous test results, and a desired maximum chloride concentration for processing. The test variables included concentrations of nitric acid, fluorides and chlorides, and the presence of a welded and stressed metal coupon. Table 1 contains expected general corrosion rates in the HB-Line vessel vent system from dissolution of 3013 contents of varying nitric acid and chloride content. These general corrosion rates were measured upstream of the condenser in the experiment's offgas system near the entrance to the dissolver. However, they could apply elsewhere in the offgas system, depending on factors not simulated in the testing, including offgas system temperatures and airflow. Localized corrosion was significant in Tests One, Two, and Three. This corrosion is significant because it will probably be the first mode of penetration of the 304L steel in several places in the system. See Table 2. For Tests One and Three, the penetration rate of localized corrosion was much higher than that for general corrosion. It was approximately four times higher in Test One and at least 45 times higher in Test Three, penetrating an entire coupon thickness of 54 mils in 186 hours or less. There was no significant difference in corrosion between welded areas and un-welded areas on coupons. There was also no significant attack on stressed portions of coupons. It is probable that the lack of corrosion was because the stressed areas were facing downwards and offered no place for condensation or deposits to form. Had deposits formed, pitting may have occurred and led to stress corrosion cracking. The

  6. Austenitic and duplex stainless steels in simulated physiological solution characterized by electrochemical and X-ray photoelectron spectroscopy studies.

    Science.gov (United States)

    Kocijan, Aleksandra; Conradi, Marjetka; Schön, Peter M

    2012-04-01

    A study of oxide layers grown on 2205 duplex stainless steel (DSS) and AISI 316L austenitic stainless steel in simulated physiological solution is presented here in order to establish the possibility of replacement of AISI 316 L with 2205 DSS in biomedical applications. The results of the potentiodynamic measurements show that the extent of the passive range significantly increased for DSS 2205 compared to AISI 316L stainless steel. Cyclic voltammetry was used to investigate electrochemical processes taking place on the steel surfaces. Oxide layers formed by electrochemical oxidation at different oxidation potentials were studied by X-ray photoelectron spectroscopy, and their compositions were analyzed as a function of depth. The main constituents on both the investigated materials were Cr- and Fe-oxides. Atomic force microscopy topography studies revealed the higher corrosion resistance of the DSS 2205 compared to the AISI 316L under the chosen experimental conditions. PMID:22331841

  7. Effect of pulsating water jet peening on stainless steel

    OpenAIRE

    Hlaváček, Petr

    2015-01-01

    Effects of action of pulsating water jet on polished surface of the stainless steel AISI 316L are presented. Surface slip bands appeared after this treatment. In the most severe conditions, microcracks were formed. Hardness measurement showed that the affected layer was thinner than 60 μm. Application of the pulsating water jet has beneficial effect on the fatigue life of the material.

  8. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE presen...

  9. Fatigue fracture modes of a stainless steel

    International Nuclear Information System (INIS)

    The influence of strain hardening and martensite phase transformation on the fatigue fracture regions (pulsative tension) of a Stainless Steel type AISI 316 was investigated. This lead to the conclusion that the greater austenite strain hardening level only favours the occurrence of a brittle fracture. Also, in as much as the static induced martensite is concerned, a direct influence on the failure process was not observed, whereas, apparently, the one transformed under cyclic loading has no contribution to the rupture mechanisms. (author)

  10. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  11. Hot Corrosion Behavior of Friction Welded AISI 4140 and AISI 304 in K2SO-60% NaC1 Mixture

    Institute of Scientific and Technical Information of China (English)

    N. Arivazhagan; K. Senthilkumaran; S. Narayanan; K. Devendranath Ramkumar; S.Surendra; S. Prakash

    2012-01-01

    Understanding the behavior of weldment at elevated temperatures and especially the corrosion behavior has become an object of scientific investigation recently. Investigation has been carried out on friction welded AISI 4140 and AISI 304 in molten salt of K2SO4-60% NaCI environment at 550, 600 and 650 ℃ under cyclic condition. The resulted oxide scales in the weldment have been characterized systematically by surface analytical techniques. From the results of the experiments~ it is observed that the scale thickness on low alloy steel side was higher than that on stainless steel side. Furthermore, weld interface has been found to be more susceptible to degradation than base metals due to inter diffusion of element across the interface and the formation of intermetallic compound. The influences of welding parameters and the temperature of exposure on the hot corrosion behavior of the weldment were discussed in this paper.

  12. Welding Stainless Steels and Refractory Metals Using Diode-Pumped Continuous Wave Nd:YAG Lasers

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, T A; Elmer, J W; Pong, R; Gauthier, M D

    2004-09-27

    This report provides an overview of a series of developmental welding studies performed on a 2.2 kW Rofin Sinar DY-022 Diode Pumped Continuous Wave (CW) Nd:YAG welder at Lawrence Livermore National Laboratory (LLNL). Several materials systems, ranging from refractory metals, such as commercially pure tantalum and vanadium, to austenitic stainless steels, including both 304L and 21-6-9 grades, are examined. Power input and travel speed are systematically varied during the welding of each materials system, and the width, depth, and cross sectional area of the resulting weld fusion zones are measured. These individual studies are undertaken in order to characterize the response of the welder to changes in these welding parameters for a range of materials and to determine the maximum depth of penetration of which this welder is capable in each materials system. The maximum weld depths, which are on the order of 5.4 mm, are observed in the 21-6-9 austenitic stainless steel at the maximum laser power setting (2200 W) and a slow travel speed (6.4 mm/sec). The next highest weld depth is observed in the 304L stainless steel, followed by that observed in the vanadium and, finally, in the tantalum. Porosity, which is attributed to the collapse of the keyhole during welding, is also observed in the welds produced in tantalum, vanadium, and 304L stainless steel. Only the 21-6-9 austenitic stainless steel welds displayed little or no porosity over the range of welding parameters. Comparisons with similar laser welding systems are also made for several of these same materials systems. When compared with the welds produced by these other systems, the LLNL system typically produces welds of an equivalent or slightly higher depth.

  13. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part II: Numerical simulation and test of SIPA model

    Science.gov (United States)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Renault, A.; Pokor, C.; Dubuisson, P.; Massoud, J.-P.

    2011-06-01

    A cluster dynamic model has been adapted to test the Stress Induced Preferential Absorption of Defect (SIPA) on Frank loops hypothesis concerning irradiation creep, to reproduce quantitatively both microstructure evolution and its stress induced anisotropy and macroscopic creep rate. It is concluded that SIPA on Frank loops model can account for the observed defects structure, but is unable to reproduce quantitatively the creep rate.

  14. Non destructive testing by acoustic signature of damage level in 304L steel samples submitted to rolling, tensile test and thermal annealing treatments

    International Nuclear Information System (INIS)

    The aim of this work is to demonstrate the ability of acoustic signature technique to detect in a non-destructive way mechanical property variations due to damage of the internal material structure for 304L steel samples, provided by EDF company. For this purpose, the velocity and the attenuation of Rayleigh acoustic waves have been measured for rolled, drawn and thermally treated samples. Complementary information provided by echography have also been used to calculate the corresponding variations of the dynamic Young's modulus E

  15. The deformation response of L-grade stainless steels relative to IGSCC in 288 C water

    International Nuclear Information System (INIS)

    Laboratory testing of L-grade stainless steels in representative boiling water nuclear reactor (BWR) core environments has shown that the intergranular (IG) cracking behavior is sensitive to the composition, corrosion potential and cold work. The objective of this study is to explore the deformation response of L-grade stainless steels to better understand its role on the IGSCC behavior. The deformation response was studied as a function of composition to evaluate the phase stability, susceptibility to sensitization and creep relaxation behaviors. The effect of deformation on 304, 304L, 316L and 316NG materials were evaluated metallographically and as a function of thermal treatment using the double loop electrochemical potentiokinetic reactivation (DL-EPR) technique. Metallographic results show that 304L is most likely to form deformation induced martensite, consistent with calculations. The DL-EPR response of 304L and 316L/NG materials increases significantly upon thermal treatment of cold worked material. These results are being used to determine the combinations of cold work and thermal treatment that promote IGSCC in 288 C high purity water at ∼ +200mVSHE of 304L weld material obtained from an unirradiated nuclear station core shroud. The creep relaxation response of 304, 304L, 316L and 316NG materials were evaluated as a function of the stress intensity in 288 C air using compact tension specimens. The preliminary results suggest that the lower alloyed 304L exhibits more creep strain in the same period of time than higher alloyed 316L/NG and Alloy 600 materials. These results have implications in terms of the slip-oxidation model for crack advance where higher creep rates are expected to promote a higher crack tip strain rate and faster crack growth rates. Future work will study the crack growth rates of 304W316L/316NG in various states of cold work and thermal treatment to evaluate the roles of phase stability, sensitization and creep relaxation on the

  16. Attenuation of shock waves in copper and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Harvey, W.B.

    1986-06-01

    By using shock pins, data were gathered on the trajectories of shock waves in stainless steel (SS-304L) and oxygen-free-high-conductivity copper (OFHC-Cu). Shock pressures were generated in these materials by impacting the appropriate target with thin (approx.1.5 mm) flying plates. The flying plates in these experiments were accelerated to high velocities (approx.4 km/s) by high explosives. Six experiments were conducted, three using SS-304L as the target material and three experiments using OFHC-Cu as the target material. Peak shock pressures generated in the steel experiments were approximately 109, 130, and 147 GPa and in the copper experiments, the peak shock pressures were approximately 111, 132, and 143 GPa. In each experiment, an attenuation of the shock wave by a following release wave was clearly observed. An extensive effort using two characteristic codes (described in this work) to theoretically calculate the attenuation of the shock waves was made. The efficacy of several different constitutive equations to successfully model the experiments was studied by comparing the calculated shock trajectories to the experimental data. Based on such comparisons, the conclusion can be drawn that OFHC-Cu enters a melt phase at about 130 GPa on the principal Hugoniot. There was no sign of phase changes in the stainless-steel experiments. In order to match the observed attenuation of the shock waves in the SS-304L experiments, it was necessary to include strength effects in the calculations. It was found that the values for the parameters in the strength equations were dependent on the equation of state used in the modeling of the experiments. 66 refs., 194 figs., 77 tabs.

  17. Corrosion behaviour of new duplex stainless steel reinforcements embedded in chloride contaminated concrete

    OpenAIRE

    Medina Sanchez, Eduardo; Cobo Escamilla, Alfonso; Martínez Bastidas, David

    2011-01-01

    The use of reinforcing stainless steels (SS) in concrete have proved to be one of the most effective methods to guarantee the passivity of reinforced concrete structures exposed to chloride contaminated environment. The present research studies the corrosion behaviour of a new duplex SS reinforcements with low nickel content (LND) (more economicaly compatible) is compared with the conventional austenitic AISI 304 SS and duplex AISI 2304 SS. Corrosion behaviour of ribbed SS reinforcement...

  18. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  19. Low temperature thermal aging of austenitic stainless steel welds: Kinetics and effects on mechanical properties

    International Nuclear Information System (INIS)

    Highlights: ► Embrittlement of 304L and 316L welds after aging up to 20,000 h. ► Spinodal decomposition and G-phase precipitation in ferrite at 400 °C. Only spinodal decomposition at 335 and 365 °C. ► Charpy impact, microhardness and tensile tests for evaluation of aging embrittlement and its kinetics determined. - Abstract: Austenitic stainless steel welds in components used in light water reactors are susceptible to thermal aging embrittlement at reactor operating temperature of around 300 °C after a long service life. In this study, low temperature aging embrittlement of types 304L and 316L stainless steel welds with 10% ferrite was investigated on the basis of changes in mechanical properties and microstructure after aging up to 20,000 h at 335, 365 and 400 °C. Spinodal decomposition and G-phase precipitation in the ferrite was observed after aging which lead to embrittlement in the material. In contrast to the small effect on tensile properties, the impact toughness was significantly degraded after aging. Charpy impact test of the aged samples showed decrease in upper-shelf and lower-shelf energy and increase in ductile brittle transition temperature. Large increase in the microhardness of ferrite phase was observed with no change in austenite hardness. The embrittlement in 316L weld was higher compared to 304L weld for similar aging condition. The kinetics of aging embrittlement was established based on Arrhenius relationship. A constant activation energy was determined for 304L weld in the temperature range 335–400 °C, however, 316L weld showed different activation energy values in each temperature range.

  20. Low temperature thermal aging of austenitic stainless steel welds: Kinetics and effects on mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Chandra, K., E-mail: kchandra@barc.gov.in [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Kain, Vivekanand [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Bhutani, Vikas [Punjab Engineering College, Chandigarh 160 012 (India); Raja, V.S. [Indian Institute of Technology, Mumbai 400 076 (India); Tewari, R.; Dey, G.K. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Embrittlement of 304L and 316L welds after aging up to 20,000 h. Black-Right-Pointing-Pointer Spinodal decomposition and G-phase precipitation in ferrite at 400 Degree-Sign C. Only spinodal decomposition at 335 and 365 Degree-Sign C. Black-Right-Pointing-Pointer Charpy impact, microhardness and tensile tests for evaluation of aging embrittlement and its kinetics determined. - Abstract: Austenitic stainless steel welds in components used in light water reactors are susceptible to thermal aging embrittlement at reactor operating temperature of around 300 Degree-Sign C after a long service life. In this study, low temperature aging embrittlement of types 304L and 316L stainless steel welds with 10% ferrite was investigated on the basis of changes in mechanical properties and microstructure after aging up to 20,000 h at 335, 365 and 400 Degree-Sign C. Spinodal decomposition and G-phase precipitation in the ferrite was observed after aging which lead to embrittlement in the material. In contrast to the small effect on tensile properties, the impact toughness was significantly degraded after aging. Charpy impact test of the aged samples showed decrease in upper-shelf and lower-shelf energy and increase in ductile brittle transition temperature. Large increase in the microhardness of ferrite phase was observed with no change in austenite hardness. The embrittlement in 316L weld was higher compared to 304L weld for similar aging condition. The kinetics of aging embrittlement was established based on Arrhenius relationship. A constant activation energy was determined for 304L weld in the temperature range 335-400 Degree-Sign C, however, 316L weld showed different activation energy values in each temperature range.

  1. Mathematical Modelling of Nitride Layer Growth of Low Temperature Gas and Plasma Nitriding of AISI 316L

    Directory of Open Access Journals (Sweden)

    Triwiyanto A.

    2014-07-01

    Full Text Available This paper present mathematical model which developed to predict the nitrided layer thickness (case depth of gas nitrided and plasma nitrided austenitic stainless steel according to Fick’s first law for pure iron by adapting and manipulating the Hosseini’s model to fit the diffusion mechanism where nitrided structure formed by nitrided AISI 316L austenitic stainless steel. The mathematical model later tested against various actual gas nitriding and plasma nitriding experimental results with varying nitriding temperature and nitriding duration to see whether the model managed to successfully predict the nitrided layer thickness. This model predicted the coexistence of ε-Fe2-3N and γ΄-Fe4N under the present nitriding process parameters. After the validation process, it is proven that the mathematical model managed to predict the nitrided layer growth of the gas nitrided and plasma nitrided of AISI 316L SS up to high degree of accuracy.

  2. Influence of enzymatic reactions on the electrochemical behavior of EN X2CrNiMo17-11-2 (AISI 316L) stainless steel in bio-corrosion: role of interfacial processes on the modification of the passive layer; Influence des reactions enzymatiques sur le comportement electrochimique de l'acier inoxydable ENX2CrNiMo17-11-2 (AISI 316L) en biocorrosion: role des processus interfaciaux sur la modification du film passif

    Energy Technology Data Exchange (ETDEWEB)

    Landoulsi, J

    2008-01-15

    The outstanding corrosion behavior of stainless steels (SS) results from the presence of thin oxide layer (some nanometers). In non sterile aqueous media, stainless steels may exhibit a non stable behavior resulting from interactions between microbial species and passive film. In fact, microorganisms can be deeply involved in the corrosion processes usually reported as Microbial Influenced Corrosion (MIC). They can induce the initiation or the acceleration of this phenomenon and they do so when organized in bio-films. From the electrochemical point of view, stainless steels showed an increase of the free corrosion potential (Ecorr) attributed to the bio-film settlement. The Eco' ennoblement was broadly reported in seawater and seems to be confirmed in fresh water according to recent findings. A considerable progress in the comprehension of MIC processes was related to the role of extracellular species, essentially enzymes. Many enzymatic reactions occurring in bio-films consist on using oxygen as electron acceptor to generate hydrogen peroxide and related species. The aim of this work is to understand the mechanisms involved in the electrochemical behavior of stainless steel according to an enzymatic approach in medium simulating fresh water. To this end, glucose oxidase was chosen to globalize aerobic activities of bio-films. Electrochemical measurements in situ and surface analysis allow the comprehension of the role and the nature of interfacial processes. Surface characterization was performed with the help of a new quantitative utilization of XPS analysis and AFM. Results show a significant evolution in term of morphology (surface organization), (ii) chemical composition (passive layer, adsorbed organic species) and (iii) chemical reaction (oxidation, dissolution, effect of enzyme). Finally, a new enzymatic system is proposed to mimic specific physicochemical conditions at the SS / bio-film interface, in particular enzymatic generation of oxidant species

  3. Influence of phase transformation on the hardening of austenitic stainless steels

    International Nuclear Information System (INIS)

    The influence of phase transformation on the true stress-true strain curves of austenitic stainless steels was studied. This investigation was carried on one type of AISI 302 steel and one AISI 316 steel. The temperature range varied from -1960C to room temperature. A model for the workhardening of metaestable austenitic stainless steel is proposed. It was concluded that stress induced martensite epsilon may be responsible for the lowering of yield strength as well as the initial plateau on workhardening in these materials. (Author)

  4. Anisotropic swelling observed during stress-free reirradiation of AISI 304 tubes previously irradiated under stress

    International Nuclear Information System (INIS)

    Full text of publication follows: Structural steels anticipated for fusion applications will experience time-dependent changes in the radiation environment, i.e. stress level, stress state, irradiation temperature and dpa rate. There are insufficient data available to allow confident prediction of the effects of such environmental changes on subsequent behavior of swelling and irradiation creep. Data on the effect of changes in stress state or irradiation temperature are especially lacking. In this paper are presented the results of a reirradiation experiment conducted in EBR-II. Cladding tubes constructed from 304L stainless steel were removed from irradiated metal-driver fuel elements. These tubes were stressed during irradiation by fission gas buildup and fuel clad mechanical interaction. After cutting and cleaning, the density and diameter changes of each section were measured to determine swelling and irradiation creep. The tubes sections were re-irradiated in the absence of stress to 10 dpa, followed by measurement of their density and changes in both diameter and length. Also irradiated beside the previously stressed specimens were adjacent tube sections of 304L that encapsulated the fuel pins during the original irradiation. The cladding-capsule pairs experienced the same flux-spectral exposures, but the capsules were stress-free and operating at ∼50 deg. C lower temperatures. Tube pairs were irradiated at either the original irradiation temperature or at significantly different temperatures. The first major conclusion is that once significant swelling was reached in the initial irradiation, the swelling continued thereafter without changing in response to temperature or stress changes, approaching or reaching ∼1%/dpa. The second major conclusion is that the previously-stressed material retained a memory of its earlier stress state, swelling in absence of stress with an anisotropic distribution of strains. The swelling of the previously unstressed

  5. Anisotropic swelling observed during stress-free reirradiation of AISI 304 tubes previously irradiated under stress

    Energy Technology Data Exchange (ETDEWEB)

    Gamer, F. [Pacific Northwest National Laboratory, P.O. Box 999, Richland WA, AK 99352 (United States); Flinn, J.E. [Argonne National Laboratory, EBR-II Project, Idaho Falls Ill, AK (United States); Hall, M.M. [Bechtel Bettis Company, West Mifflin, PA, AK (United States)

    2007-07-01

    Full text of publication follows: Structural steels anticipated for fusion applications will experience time-dependent changes in the radiation environment, i.e. stress level, stress state, irradiation temperature and dpa rate. There are insufficient data available to allow confident prediction of the effects of such environmental changes on subsequent behavior of swelling and irradiation creep. Data on the effect of changes in stress state or irradiation temperature are especially lacking. In this paper are presented the results of a reirradiation experiment conducted in EBR-II. Cladding tubes constructed from 304L stainless steel were removed from irradiated metal-driver fuel elements. These tubes were stressed during irradiation by fission gas buildup and fuel clad mechanical interaction. After cutting and cleaning, the density and diameter changes of each section were measured to determine swelling and irradiation creep. The tubes sections were re-irradiated in the absence of stress to 10 dpa, followed by measurement of their density and changes in both diameter and length. Also irradiated beside the previously stressed specimens were adjacent tube sections of 304L that encapsulated the fuel pins during the original irradiation. The cladding-capsule pairs experienced the same flux-spectral exposures, but the capsules were stress-free and operating at {approx}50 deg. C lower temperatures. Tube pairs were irradiated at either the original irradiation temperature or at significantly different temperatures. The first major conclusion is that once significant swelling was reached in the initial irradiation, the swelling continued thereafter without changing in response to temperature or stress changes, approaching or reaching {approx}1%/dpa. The second major conclusion is that the previously-stressed material retained a memory of its earlier stress state, swelling in absence of stress with an anisotropic distribution of strains. The swelling of the previously

  6. Duplex stainless steels for osteosynthesis devices.

    Science.gov (United States)

    Cigada, A; Rondelli, G; Vicentini, B; Giacomazzi, M; Roos, A

    1989-09-01

    The austenitic stainless steels used today for the manufacture of osteosynthesis devices are sensitive to crevice corrosion. In this study the corrosion properties of some duplex stainless steels were evaluated and compared to traditional austenitic stainless steels. According to our results the following ranking was established: 23Cr-4Ni less than AISI 316L less than ASTM F138 less than 22Cr-5Ni-3Mo less than 27Cr-31Ni-3.5Mo less than 25Cr-7Ni-4Mo-N. In particular the results showed that the high-performance 25Cr-7Ni-4Mo-N duplex stainless steel, with high molybdenum and nitrogen contents, can be considered not susceptible to crevice corrosion in the human body. The duplex stainless steels have also better mechanical properties at the same degree of cold working compared with austenitic stainless steels. Hence the 25Cr-7Ni-4Mo-N duplex stainless steel can be considered a convenient substitute of ASTM F138 for orthopedic and osteosynthesis devices. PMID:2777835

  7. Mechanical behavior of AISI 304SS determined by miniature test methods after neutron irradiation to 28 dpa

    Energy Technology Data Exchange (ETDEWEB)

    Ellen M. Rabenberg; Brian J. Jaques; Bulent H. Sencer; Frank A. Garner; Paula D. Freyer; Taira Okita; Darryl P. Butt

    2014-05-01

    The mechanical properties of AISI 304 stainless steel irradiated for over a decade in the Experimental Breeder Reactor (EBR-II) were measured using miniature mechanical testing methods. The shear punch method was used to evaluate the shear strengths of the neutron-irradiated steel and a correlation factor was empirically determined to predict its tensile strength. The strength of the stainless steel slightly decreased with increasing irradiation temperature, and significantly increased with increasing dose until it saturated above approximately 5 dpa. Ferromagnetic measurements were used to observe and deduce the effects of the stress-induced austenite to martensite transformation as a result of shear punch testing.

  8. Influence of plastic strain localization on the stress corrosion cracking of austenitic stainless steels; Influence de la localisation de la deformation plastique sur la CSC d'aciers austenitiques inoxydables

    Energy Technology Data Exchange (ETDEWEB)

    Cisse, S.; Tanguy, B. [CEA Saclay, DEN, SEMI, 91 - Gif-sur-Yvette (France); Andrieu, E.; Laffont, L.; Lafont, M.Ch. [Universite de Toulouse. CIRIMAT, UPS/INPT/CNRS, 31 - Toulous (France)

    2010-03-15

    The authors present a research study of the role of strain localization on the irradiation-assisted stress corrosion cracking (IASCC) of vessel steel in PWR-type (pressurized water reactor) environment. They study the interaction between plasticity and intergranular corrosion and/or oxidation mechanisms in austenitic stainless steels with respect to sublayer microstructure transformations. The study is performed on three austenitic stainless grades which have not been sensitized by any specific thermal treatment: the A286 structurally hardened steel, and the 304L and 316L austenitic stainless steels

  9. Initial oxidation of duplex stainless steel 2205

    Energy Technology Data Exchange (ETDEWEB)

    Donik, E.; Kocijan, A.; Jenko, M. [Institute of metals and technology, Ljubljana (Slovenia)

    2009-07-01

    Due to superior mechanical and corrosion properties of duplex stainless steels which result in weight reduction of the constructions, thus contributing to the decreases in total costs and also due to the large and versatile usage of the alloy, duplex stainless steel is gradually displacing stainless steels of the AISI 300 series. Pickling of duplex stainless steel has proven to be much more difficult than that of standard austenitic grade (AISI 300 series). There is no complete agreement in the literature on scale (high temperature oxidation) dissolution mechanism in neutral pickling solutions. During annealing, duplex stainless steel is heated in annealing furnace up to 1050 C and is kept at this temperature for some time to soften the metal in order to release the work hardening induced by hot and cold rolling. The elimination of surface defects by forming the oxide scale is required to improve the corrosion resistance. Three different techniques were used to produce thin oxide layers on polished and sputter cleaned duplex stainless steel samples. They were exposed to 10{sup -5} mb pure oxygen inside the vacuum chamber, exposed to ambient conditions for 24 hours and plasma oxidized. Oxide layers thus produced were analysed using XPS depth profiling for determination of the oxide layer's composition with depth. It was found that all techniques produce oxide layer with different traces of metallic components and with chromium oxide maximum concentration shifted towards the oxide layer - bulk metal interface. Depletion of Cr in bulk immediately below the interface was also observed. Simplified ARXPS procedure was used to corroborate thickness estimates for thinnest oxide layers. (authors)

  10. Surface-protein interactions on different stainless steel grades: effects of protein adsorption, surface changes and metal release

    OpenAIRE

    Hedberg, Y; Wang, X.; Hedberg, J; Lundin, M.; Blomberg, E.; Odnevall Wallinder, I.

    2013-01-01

    Implantation using stainless steels (SS) is an example where an understanding of protein-induced metal release from SS is important when assessing potential toxicological risks. Here, the protein-induced metal release was investigated for austenitic (AISI 304, 310, and 316L), ferritic (AISI 430), and duplex (AISI 2205) grades in a phosphate buffered saline (PBS, pH 7.4) solution containing either bovine serum albumin (BSA) or lysozyme (LSZ). The results show that both BSA and LSZ induce a sig...

  11. Behavior of AISI 316L Steel Subjected to Uniaxial State of Stress at Elevated Temperatures

    Institute of Scientific and Technical Information of China (English)

    Josip Brnic; Jitai Niu; Marko Canadija; Goran Turkalj; Domagoj Lanc

    2009-01-01

    This paper presents an experimental investigation on an AISI 316L stainless steel regarding mechanical properties and short uniaxial creep tests at elevated temperatures. The short time creep tests were carried out under different but constant stresses. The obtained data of ultimate tensile strength, yield strength, creep curves and effects of elevated temperatures on mechanical properties were presented. For a selected rheological model,material parameters were obtained. As a justification, such rheological model is implemented in the finite element procedure for an uniaxially stressed specimen in selected environmental conditions.

  12. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  13. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    Energy Technology Data Exchange (ETDEWEB)

    Aagesen, Larry K. (University of Michigan, Ann Arbor, MI); Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  14. Cryogenic material properties of stainless steel tube-to-flange welds

    Science.gov (United States)

    Siewert, T. A.; McCowan, C. N.; Vigliotti, D. P.

    The mechanical properties of stainless steel tube-to-flange welds for a cryogenic piping application were measured. A planar specimen was developed to duplicate the constraint, loading and heat-sink properties of the circular joint, while reducing preparation time and cost. Specimens were evaluated containing welds between the tube material (21 Cr-6Ni-9Mn) and the three stainless steels being considered for the flange materials: type 304L, type 316L and 21 Cr-6Ni-9Mn. The mechanical property tests consisted of three phases: simple tensile testing to failure, tensile testing of notched specimens (where the notch simulated fabrication flaws) and fatigue testing of notched specimens for the 4 × 10 4 cycle design life of the structure. The type 316L stainless steel flange produced welds with the best combination of strength and ductility at 295 and 4 K in all three phases of testing.

  15. Hydrogen solubility and diffusion in austenitic stainless steels studied with thermal desorption spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Yagodzinskyy, Y.; Todoshchenko, O.; Papula, S.; Haenninen, H. [Laboratory of Engineering Materials, School of Science and Technology, Aalto University, Espoo (Finland)

    2011-01-15

    Hydrogen solubility and diffusion in austenitic stainless steels, namely AISI 310, AISI 301LN and AISI 201, are studied with thermal desorption spectroscopy (TDS) after electrochemical potentiostatic hydrogen pre-charging. Temperature dependencies of hydrogen desorption for all studied steels manifest a complex main peak caused by hydrogen releasing from the steel lattice by diffusion. Depending on the steel and heating rate the peak is situated from 350 to 500 K and its shape reflects a specific of hydrogen diffusion in stainless steels, which are multicomponent alloys. Analysis of the TDS curves is based on the hydrogen diffusion model taking into account trapping of hydrogen atoms in the energetically deep interstitial positions in the steel crystal lattice. Diffusion coefficient of hydrogen and its total content after the same charging procedure are obtained from the TDS curves and compared for the studied steels. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. Very high cycle regime fatigue of thin walled tubes made from austenitic stainless steel

    DEFF Research Database (Denmark)

    Carstensen, J.V.; Mayer, H.; Brøndsted, P.

    2002-01-01

    Fatigue life data of cold worked tubes (diameter 4 mm, wall thicknesses 0.25 and 0.30 mm) of an austenitic stainless steel, AISI 904 L, were measured in the regime ranging from 2 × 105 to 1010 cycles to failure. The influence of the loading frequency was investigated as data were obtained...

  17. Stainless steel modified with poly(ethylene glycol) can prevent protein adsorption but not bacterial adhesion

    DEFF Research Database (Denmark)

    Wei, Jiang; Bagge, Dorthe; Gram, Lone;

    2003-01-01

    The surface of AISI 316 grade stainless steel (SS) was modified with a layer of poly(ethylene glycol) (PEG) (molecular weight 5000) with the aim of preventing protein adsorption and bacterial adhesion. Model SS substrates were first modified to introduce a very high density of reactive amine grou...

  18. A Plasma Control and Gas Protection System for Laser Welding of Stainless Steel

    DEFF Research Database (Denmark)

    Juhl, Thomas Winther; Olsen, Flemming Ove

    1997-01-01

    A prototype shield gas box with different plasma control nozzles have been investigated for laser welding of stainless steel (AISI 316). Different gases for plasma control and gas protection of the weld seam have been used. The gas types, welding speed and gas flows show the impact on process...

  19. Erosion and Corrosion Behavior of Laser Cladded Stainless Steels with Tungsten Carbide

    Science.gov (United States)

    Singh, Raghuvir; Kumar, Mukesh; Kumar, Deepak; Mishra, Suman K.

    2012-11-01

    Laser cladding of tungsten carbide (WC) on stainless steels 13Cr-4Ni and AISI 304 substrates has been performed using high power diode laser. The cladded stainless steels were characterized for microstructural changes, hardness, solid particle erosion resistance and corrosion behavior. Resistance of the clad to solid particle erosion was evaluated using alumina particles according to ASTM G76 and corrosion behavior was studied by employing the anodic polarization and open circuit potential measurement in 3.5% NaCl solution and tap water. The hardness of laser cladded AISI 304 and 13Cr-4Ni stainless steel was increased up to 815 and 725Hv100 g, respectively. The erosion resistance of the modified surface was improved significantly such that the erosion rate of cladded AISI 304 (at 114 W/mm2) was observed ~0.74 mg/cm2/h as compared to ~1.16 and 0.97 mg/cm2/h for untreated AISI 304 and 13Cr-4Ni, respectively. Laser cladding of both the stainless steels, however, reduced the corrosion resistance in both NaCl and tap water.

  20. High density sintered stainless steels with improved properties

    OpenAIRE

    M. Actis Grande; M. Rosso

    2007-01-01

    Purpose: of this paper is the study of the properties of sintered AISI 316L (1.4404 according to EN 10088. Sintered stainless steels occupy a prominent position in the high alloyed steels, however their properties are limited by the presence of porosity. The improvement of quality and performances of products coupled with a reduction of manufacturing costs calls for high compacting pressures, as well as high sintering temperatures. However, the possibility to fill the open porosity of sintere...

  1. Manifestations of DSA in austenitic stainless steels and inconel alloys

    International Nuclear Information System (INIS)

    The aim of the investigation was to examine and compare different types of DSA (Dynamic Strain Aging) manifestations in AISI 316 austenitic stainless steel (SS) and Inconel 600 and Inconel 690 alloys by means of slow strain rate tensile testing, mechanical loss spectrometry (internal friction) and transmission electron microscopy (TEM). Another aim was to determine differences in the resulting dislocation structures and internal friction response of materials showing and not showing DSA behaviour

  2. Microstructural Characterization of Low Temperature Gas Nitrided Martensitic Stainless Steel

    DEFF Research Database (Denmark)

    Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin; Somers, Marcel A. J.

    2015-01-01

    The present work presents microstructural investigations of the surface zone of low temperature gas nitrided precipitation hardening martensitic stainless steel AISI 630. Grazing incidence X-ray diffraction was applied to investigate the present phases after successive removal of very thin sections...... of the sample surface. The development of epsilon nitride, expanded austenite and expanded martensite resulted from the low temperature nitriding treatments. The microstructural features, hardness and phase composition are discussed with emphasis on the influence of nitriding duration and nitriding potential....

  3. Effect of internal heating during hot compression testing on the stress-strain behavior and hot working characteristics of Alloy 304L

    Energy Technology Data Exchange (ETDEWEB)

    Mataya, M.C.; Sackschewsky, V.E.

    1993-05-01

    Temperature change from conversion of deformation to internal heat, and its effect on stress-strain behavior of alloy 304L was investigated by initially isothermal (temperature of specimen, compression dies, environment equilibrated at initiation of test) uniaxial compression. Strain rate was varied 0.01 s{sup {minus}1} to 1 s{sup {minus}1} (thermal state of specimen varied from nearly isothermal to nearly adiabatic). Specimens were deformed at 750 to 1150 to a strain of 1. Change in temperature with strain was calculated via finite element analysis from measured stress-strain data and predictions were confirmed with thermocouples to verify the model. Temperature increased nearly linearly at the highest strain rate, consistent with temperature rise being a linear function of strain (adiabatic). As strain rate was lowered, heat transfer from superheated specimen to cooler dies caused sample temperature to increase and then decrease with strain as the sample thinned and specimen-die contact area increased. As-measured stress was corrected. Resulting isothermal flow curves were compared to predictions of a simplified method suggested by Thomas and Shrinivasan and differences are discussed. Strain rate sensitivity, activation energy for deformation, and flow curve peak associated with onset of dynamic recrystallization were determined from both as-measured and isothermal stress-strain data and found to vary widely. The impact of utilizing as-measured stress-strain data, not corrected for internal heating, on results of a number of published investigations is discussed.

  4. Effect of Hydrogen Charging on the Tensile and Constant Load Properties of an Austenitic Stainless Steel Weldment

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The effect of cathodic hydrogen charging on the tensile and constant load properties was determined for an austenitic stainless steel weldment comprising a 304L steel in the solution treated condition as a base metal and a 308L filler steel as a weld metal. Part of the 304L solution treated steel was separately given additional sensitization treatment to simulate the microstructure that would develop in the heat affected zone. Tests were performed at room temperature on notched round bar specimens. Hydrogen charging resulted in a pronounced embrittlement of the tested materials. This was manifested mainly as a considerable loss in the dluctility of tensile specimens and a decrease in the time to failure and threshold stress of constant load specimens. The 308L weld metal exhibited the highest, and the 304L solution treated steel the lowest, resistance to hydrogen embrittlement. Hydrogen embrittlement was associated with the formation of strain induced martensite as well as a transition from brittle to ductile fracture morphology onwards the centre of the specimens.

  5. A temperature dependent slip factor based thermal model for friction stir welding of stainless steel

    Indian Academy of Sciences (India)

    M Selvaraj

    2013-12-01

    This paper proposes a new slip factor based three-dimensional thermal model to predict the temperature distribution during friction stir welding of 304L stainless steel plates. The proposed model employs temperature and radius dependent heat source to study the thermal cycle, temperature distribution, power required, the effect of process parameters on heat generation per mm length of the weld and peak temperature during the friction stir welding process. Simulations of friction stir welding process were carried out on 304L stainless steel workpieces for various rotational and welding speeds. The predicted thermal cycle, power required and temperature distributions were found to be in good agreement with the experimental results. The heat generation per mm length of weld and peak temperature were found to be directly proportional to rotational speed and inversely proportional to welding speed. The rate of increase in heat generation per mm length of the weld and peak temperature are found to be higher at lower rotational speeds and lower at higher rotational speed. The heat generation during friction stir welding was found to be 80.8 % at shoulder, 16.1 % at pin side and 3.1 % at the bottom of the pin.

  6. A study on the control of melting ratio to increase mechanical properties of laser welded joints between AISI 440C and AISI 430F

    Science.gov (United States)

    Romoli, L.; Rashed, C. A. A.; Lovicu, G.; Ishak, R.

    2015-05-01

    Laser beam welding of dissimilar AISI 440C and AISI 430F stainless steels was investigated in a circular constrained configuration. The beam incidence angle and the offset of the focusing position respect to the contact point between the two materials were used as main control parameters to vary the melting ratio inside the seam. The objective of the study is twofold: to avoid surface microcracks related to the high percentage of carbon of the martensitic steel and to enhance the shear strength of the weld by making it less brittle. To reach this scope the effects of incidence angle and offset on weld bead geometry and melting ratio were studied by means of metallographic analyses, microstructure and microhardness characterization. As last step, the weld mechanical strength was tested by tensile-shear stress test on the whole seam. Experiments demonstrated that varying incidence angle and offsetting the focal position is a reliable method to modify the melting ratio and maintaining the expected resistance length at the material interface, as well. It was found that increasing the percentage of ferritic steel into the joint has beneficial effects on the weld quality and on the shear resistance. The critical carbon content determining the mechanical properties in the fusion zone can be calculated by taking into account the melting ratio.

  7. The resistance of austenitic stainless steels to pitting corrosion in simulated BFS/OPC pore waters containing thiosulphate ions

    International Nuclear Information System (INIS)

    Current plans for the disposal of intermediate-level nuclear waste involve the use of austenitic stainless steel drums. The immediate environment seen by both the inner and outer surfaces of these drums will be alkaline, as a consequence of the encasement of both the drum and its contents in concrete. Normally there would be no risk of localized corrosion of the steel in this situation, but a possible complication is introduced by the use of blast-furnace slag (BFS) to decrease the permeability of the concrete. Metal sulphides in the BFS react with air and water to yield thiosulphate ions, which are known to be corrosive towards stainless steels in environments of near-neutral pH. This research was carried out to study the effects of thiosulphate at alkaline pH, simulating the concrete environment. Types 304L and 316L stainless steel have been tested for pitting corrosion resistance in simulated BFS/Ordinary Portland Cement pore waters of pH 10-13, at 20oC and 50oC. The results show that the 316L steel is essentially immune to pitting. The 304L steel shows some pitting at the higher temperature, especially at the higher chloride concentrations, but only at pH values of less than 12, which would require serious deterioration of the cement matrix. (author)

  8. The structure and corrosion behavior of electron beam treated austenitic stainless steels

    International Nuclear Information System (INIS)

    The influence of electron beam surface melting of austenitic AISI 304 stainless steel on its microstructure and anodic potentiostatic behavior in 1N sulphuric acid at 25 C has been studied. Delta ferrite formed in the surface melted layer and was found to vary with electron beam current and stainless steel plate thickness. The structure and anodic behavior of AISI 304 specimens conventionally heat treated to provoke ferrite formation were also studied. The length of active region in the anodic potentiostatic curves for both the surface melted and heat treated specimens decreased with increasing ferrite in the austenitic steel. Overall, surface melting using high energy sources has been found to significantly improve the aqueous corrosion resistance of austenitic stainless steel by provoking the formation of duplex microstructures. (author)

  9. The influence of cold work on the oxidation behaviour of stainless steel

    International Nuclear Information System (INIS)

    In this thesis the study of the interaction of oxygen gas with stainless steel surfaces is described. Thermogravimetry, microscopy and ellipsometry have been used to follow the oxidation in situ, while EDX, AES and XPS have been used to determine the oxide compositions. The aim of this thesis is to reveal the influence on the oxidation behaviour of stainless steel of i) cold work (rolling, drawing, milling, polishing and Ar ion bombardment) ii) the initially formed oxide and iii) the experimental conditions. Two types of stainless steels have been used (AISI 304 (a 18/8 Cr/Ni steel) and Incoloy 800 H (a 20/30 Cr/Ni steel)). (Auth.)

  10. Study of the Intercrystalline Corrosion in Pipes of Stainless Steel in a Combined Cycle

    Directory of Open Access Journals (Sweden)

    Raúl Andrés Montejo Serrano

    2014-09-01

    Full Text Available The present work is carried out with the purpose of giving answer to the possible presence ofintercrystalline corrosion and its future consequences in the built tubes of stainless steel 304L anddedicated to the conduction from the water to the boilers of a combined cycle of electricity production.The plant is these in this moments in installation of process investor and assembly and this study wasrequested since during the trial of installation of the pipes of stainless steel that will drive the watertried to the steam generators, they were detected on the part of the operatives some imperfections inthe material, what generated the doubt about the possibility of presence of intercrystalline corrosion orof another type in the pipes. After the realized rehearsals according to international norms and alsousing rehearsals metallography you concludes that the material employee is not sensitive to this typeof corrosion.

  11. Effects of postweld treatments on corrosion of stainless steel weldments in microbial fresh-water systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, P.; Buchanan, R.A.; Lundin, C.D. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Materials Science and Engineering; Tuthill, A.H. [Tuthill Associates, Inc., Blacksburg, VA (United States); Avery, R.E. [Avery Consulting Associates, Inc., Londonderry, NH (United States); Angell, P. [Center for Environmental Biotechnology, Knoxville, TN (United States); Sachs, D.E. [Arizona Public Service Co., Phoenix, AZ (United States)

    1995-10-01

    Corrosion studies of 304L and 316L stainless steel weldments were conducted in natural and simulated fresh-water systems containing microorganisms. Experimental conditions were chosen to simulate microbiologically influenced corrosion (MIC) conditions in practical applications. Results showed that corrosion, with the formation of nodules, occurred at imposed crevice locations within weldment heat-tint areas. Upon removal of the heat tint, either chemically, electrochemically, or mechanically, corrosion nodules were not formed even under crevice conditions. Follow-up experiments indicated that the stainless steel weldments were less corrosion resistant in the bacterial environments. The results were correlated to the presence of the heat tint, the crevice geometry, the chloride concentration, and the bacterial activities.

  12. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  13. Behaviour comparison of various flux cored wires in FCAW on austenitic stainless steel

    International Nuclear Information System (INIS)

    This study deals with the GMAW process evaluation for the orbital butt welding of strong thickness pipings, in order to increase the productivity of these operations (higher deposition rate than in GTAW, process currently used). The main goal of this project is to evaluate the operational feasibility of mechanized orbital welding under gas protection in narrow gap with stainless flux cored wire 308L on stainless steel 304L. The study was composed of two parts with firstly a bibliographical research which has allowed to underline this operation practice, as good with rutile flux cored wire in smooth mode as with metal cored wire in pulsed mode. In the second part, flat and in position welding tests, by unit cords and filling of narrow grooves, made possible to define preliminary welding parameters. (author)

  14. Characterization of AISI 4140 borided steels

    International Nuclear Information System (INIS)

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe2B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe2B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form KC(π/2) > KC > KC(0) for the different applied loads and experimental parameters of the boriding process.

  15. Influence of sintering atmosphere on the mechanical properties of steel P / M AISI 430L; Influencia de la atmosfera de sinterizacion en las propiedades mecanicas de los aceros P/M AISI 430L

    Energy Technology Data Exchange (ETDEWEB)

    Iglesias, F. J.; Martinez, C.; Costes, M. T.; Ruiz, J. M.; Garcia, L. E.; Corpas, F.

    2014-04-01

    It has studied the stainless steel powder metallurgy AISI 430L. It has compared the sintering in two different atmospheres; in vacuum, and in an atmosphere containing nitrogen. It has developed a heat treatment with the aim of improving the mechanical properties. This has been done through microstructural modification of complex nitrides of iron and chromium precipitates during the phase of sintering. Physical properties have been evaluated and are been performing a microstructural analysis for microstructure related to the increase in mechanical properties. (Author)

  16. On the chemical nature of boundary lubrication of stainless steel by chlorine - and sulfur-containing EP-additives

    DEFF Research Database (Denmark)

    Petrushina, Irina; Christensen, Erik; Bergqvist, Rene Stig;

    2000-01-01

    The nature of the extreme pressure CEP) effect of the dialkylpolysulfides and chlorinated paraffins during the ironing of stainless steel AISI 304 has been studied. A strip reduction test was used in combination with differential thermal analysis (DTA), profilometry, X-ray photoelectron...

  17. Surface integrity and part accuracy in reaming and tapping stainless steel with new vegetable based cutting oils

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    2002-01-01

    This paper presents an investigation on the effect of new formulations of vegetable oils on surface integrity and part accuracy in reaming and tapping operations with AISI 316L stainless steel. Surface integrity was assessed with measurements of roughness, microhardness, and using metallographic...

  18. Thermal fatigue cracking of austenitic stainless steels; Fissuration en fatigue thermique des aciers inoxydables austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Fissolo, A

    2001-07-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N{sub i} is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50{mu}m to 150{open_square}m long crack is observed. Additional SPLASH tests were performed for N >> N{sub i}, with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the

  19. Effect of cold work hardening on stress corrosion cracking of stainless steels in primary water of pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Raquet, O.; Herms, E. [CEA/Saclay, DEN/DPC, 91191 Gif sur Yvette Cedex (France); Vaillant, F.; Couvant, T.; Boursier, J.M. [EDF/Les Renardieres, R and D/MMC, 77250 Moret sur Loing (France)

    2004-07-01

    A R and D program is carried out in CEA and EDF laboratories to investigate separately the effects of factors which could contribute to IASCC mechanism. In the framework of this study, the influence of cold work on SCC of ASSs in primary water is studied to supply additional knowledge concerning the contribution of radiation hardening on IASCC of ASSs. Solution annealed ASSs, essentially of type AISI 304(L) and AISI 316(L), are generally considered very resistant to SCC in nominal primary water. However, Constant Extension Rate Tests (CERTs), performed on cold pressed humped specimens in nominal primary water at 360 deg. C, reveal that these materials can exhibit a high SCC susceptibility: deepest cracks reach 1 mm (mean crack growth rate about 1 {mu}m.h{sup -1}) and propagation is mainly intergranular for 304L and mainly transgranular for 316L. Indeed, work hardening in conjunction with high localized deformation can promote SCC. The influence of the nature of the cold work (shot peening, reaming, cold rolling, counter sinking, fatigue work hardening and tensile deformation) is investigated by means of screening CERTs performed with smooth specimens in 304L at 360 deg. C. For a given cold work hardening level, the susceptibility to crack initiation strongly depends on the cold working process, and no propagation is observed for a hardness level lower than 300 {+-}10 HV(0.49N). The propagation of cracks is observed only for dynamic loadings like CERT, traction/relaxation tests and crack growth rate tests performed with CT specimens under trapezoidal loading. Although crack initiation is observed for constant load and constant deformation tests, crack propagation do not seem to occur under these mechanical solicitations for 17000 hours of testing, even for hardness levels higher than 450 HV(0.49N). The mean crack growth rate increases when the hardness increases. An important R and D program is in progress to complement these results and to develop a SCC model for

  20. The effect of tempering temperature on pitting corrosion resistance of 420 stainless steels

    Science.gov (United States)

    Anwar, Moch. Syaiful; Prifiharni, Siska; Mabruri, Efendi

    2016-04-01

    The AISI Type 420 stainless steels are commonly used to steam generators, mixer blades, etc. These stainless steels are most prone to pitting in dissolved Cl- containing environments. In this paper, the effect of tempering temperature on pitting corrosion resistance of AISI Type 420 stainless steels was studied. The AISI Type 420 stainless steels specimens were heat treated at the temperature of 1050°C for 1 hour to reach austenite stabilization and then quench in the oil. After that, the specimens were tempered at the temperature of 150, 250, 350 and 450°C for 30 minutes and then air cooled to the room temperature. The electrochemical potentiodynamic polarization test was conducted at 3.5% sodium chloride solution to evaluate corrosion rate and pitting corrosion behaviour. The Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) were used to evaluate the pitting corrosion product. The result have shown that highest pitting potential was found in the sample tempered at 250°C and corrosion pits were found to initiate preferentially around chromium carbides.