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Sample records for advanced corrosion-resistant fe-cr-ni

  1. Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

    International Nuclear Information System (INIS)

    Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

    2013-01-01

    An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

  2. Fe-Cr-Ni system alloys

    International Nuclear Information System (INIS)

    Levin, F.L.

    1986-01-01

    Phase diagram of Fe-Cr-Ni system, which is the basic one for production of corrosion resistant alloys, is considered. Data on corrosion resistance of such alloys are correlated depending on a number of factors: quality and composition of modifying elements, corrosion medium, temperature, alloy structure, mechanical and thermal treatment. Grades of Fe-Ni-Cr alloys are presented, and fields of their application are pointed out

  3. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  4. The use of nitrogen to improve the corrosion resistance of FeCrNiMo alloys for the chemical process industries

    Energy Technology Data Exchange (ETDEWEB)

    Kearns, J.R.; Deverell, H.E.

    1987-06-01

    The addition of 0.1 to 0.25 wt% nitrogen to austenitic alloys has been shown to enhance resistance to localized corrosion in oxidizing chloride and reducing acid solutions. Further tests of FeCrNiMo alloys assess the effects of nitrogen additions on: mechanical properties, chloride and caustic stress corrosion cracking resistance, passivation characteristics, and general corrosion rates in various acid, alkali, and salt solutions pertinent to the chemical process industries. The precipitation of chromium-rich secondary phases was retarded by solid solution additions of 0.1 to 0.25 wt% nitrogen. The corrosion resistance of FeCrNiMoN alloys in the welded condition was improved by using shield-gas mixtures of argon and 2.5 to 5.0 wt% nitrogen.

  5. Corrosion resistance of amorphous NiCrZr and NiCrMoZr alloys

    International Nuclear Information System (INIS)

    Naka, M.; Miyake, M.; Okamoto, I.

    1987-01-01

    One of the authors has reported that the corrosion resistance of chromium containing amorphous alloys is extremely improved by alloying phosphorus among metalloids. Two factors operate for the improvement of corrosion resistance of the amorphous alloys. First, phosphorus serves for the rapid formation of protective passive film. Second, the compositional and structural homogeneity in amorphous state also account for the formation of protective film. The latter factor has been clearly seen in the high corrosion resistance of CoCrMoZr and CoCrWZr alloys without metalloids. In order to clarify the separately two factors in the corrosion resistance of amorphous alloys, the corrosion resistance of amorphous alloys without metalloids has to be further investigated. This paper also deals with the corrosion resistance and electrochemical behavior of NiCrZr and NiCrMoZr alloys in 1N HCl, and compare them with the corrosion behavior of the crystalline alloys containing the same composition as that of the amorphous alloys

  6. Microstructure and corrosion properties of CrMnFeCoNi high entropy alloy coating

    Energy Technology Data Exchange (ETDEWEB)

    Ye, Qingfeng [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Lu, Fenggui [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Li, Ruifeng [School of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang, Jiangsu, 212003 (China); Huang, Jian; Wu, Yixiong [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China)

    2017-02-28

    Highlights: • Equimolar CrMnFeCoNi high entropy alloy coating are prepared by laser cladding. • The cladding layer forms a simple FCC phase solid solution with identical dendritic structure. • The cladding layer exhibits a noble corrosion resistance in both 3.5 wt.% NaCl and 0.5 M sulfuric acid. • Element segregation makes Cr-depleted interdendrites the starting point of corrosion reaction. - Abstract: Equimolar CrMnFeCoNi high entropy alloy (HEA) is one of the most notable single phase multi-component alloys up-to-date with promising mechanical properties at cryogenic temperatures. However, the study on the corrosion behavior of CrMnFeCoNi HEA coating has still been lacking. In this paper, HEA coating with a nominal composition of CrMnFeCoNi is fabricated by laser surface alloying and studied in detail. Microstructure and chemical composition are determined by X-ray diffraction (XRD), optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) are used to investigate the corrosion behavior. The coating forms a simple FCC phase with an identical dendritic structure composed of Fe/Co/Ni-rich dendrites and Mn/Ni-rich interdendrites. Both in 3.5 wt.% NaCl solution and 0.5 M sulfuric acid the coating exhibits nobler corrosion resistance than A36 steel substrate and even lower i{sub corr} than 304 stainless steel (304SS). EIS plots coupled with fitted parameters reveal that a spontaneous protective film is formed and developed during immersion in 0.5 M sulfuric acid. The fitted R{sub t} value reaches its maximum at 24 h during a 48 h’ immersion test, indicating the passive film starts to break down after that. EDS analysis conducted on a corroded surface immersed in 0.5 M H{sub 2}SO{sub 4} reveals that corrosion starts from Cr-depleted interdendrites.

  7. Corrosion resistance of Fe-based amorphous alloys

    International Nuclear Information System (INIS)

    Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

    2014-01-01

    Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

  8. Effect of Ni Addition on the Wear and Corrosion Resistance of Fe-20Cr-1.7C-1Si Hardfacing Alloy

    International Nuclear Information System (INIS)

    Lee, Sung Hoon; Kim, Ki Nam; Kim, Seon Jin

    2011-01-01

    In order to improve the corrosion resistance of Fe-20Cr-1.7C-1Si hardfacing alloy without a loss of wear resistance, the effect of Ni addition was investigated. As expected, the corrosion resistance of the alloy increased with increasing Ni concentration. The wear resistance of the alloy did not decrease, even though the hardness decreased, up to Ni concentration of 5 wt.%. This was attributed to the fact that the decrease in hardness was counterbalanced by the strain-induced martensitic transformation. The wear resistance of the alloy, however, decreased abruptly with increases of the Ni concentration over 5 wt.%.

  9. Effect of cloric acid concentration on corrosion behavior of Ni/Cr coated on carbon steel

    Science.gov (United States)

    Desiati, Resetiana Dwi; Sugiarti, Eni; Thosin, K. A. Zaini

    2018-05-01

    Corrosion is one of the causes of metal degradation. Carbon steel (Fe) is easy to corrode in the extreme environment. Coating on carbon steel is required to improve corrosion resistance owing to protection or hindrance to extreme environmental conditions. In this present work, carbon steel was coated by electroplating techniques for nickel and pack cementation for chrome. The corrosion rate test was performed by Weight Loss method on FeNiCr, FeNi, FeCr and uncoated Fe as comparator which was dyed in 37% HCl and 25% HCl which had previously been measured dimension and mass. The immersion test result of FeNiCr and FeNi specimen were better than FeCr and uncoated Fe in terms of increasing corrosion resistance. The corrosion rate for 56 hours in 37% HCl for FeNiCr was 1.592 mm/y and FeNi was 3.208 mm/y, FeCr only lasted within 32 hours with corrosion rate was 6.494 mm/y. Surface of the sample after the corrosion test there was pitting, crevice corrosion and alloy cracking caused by chloride. The higher the concentration of HCl the faster the corrosion rate.

  10. A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

    Science.gov (United States)

    Wan, M. Q.; Shi, J.; Lei, L.; Cui, Z. Y.; Wang, H. L.; Wang, X.

    2018-04-01

    Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi3, Ni31Si12, Ni3B, CrB and Cr7C3, and the Fe-based coating is mainly composed of austenite and (Fe, Cr)7C3. Micro-hardness of the Ni-based composite coating is about 960 HV0.3, much higher than that of Fe-based coating (357.4 HV0.3) and the 40Cr substrate (251 HV0.3). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

  11. Enhancing pitting corrosion resistance of AlxCrFe1.5MnNi0.5 high-entropy alloys by anodic treatment in sulfuric acid

    International Nuclear Information System (INIS)

    Lee, C.P.; Chen, Y.Y.; Hsu, C.Y.; Yeh, J.W.; Shih, H.C.

    2008-01-01

    High-entropy alloys are a newly developed family of multi-component alloys that comprise various major alloying elements. Each element in the alloy system is present in between 5 and 35 at.%. The crystal structures and physical properties of high-entropy alloys differ completely from those of conventional alloys. The electrochemical impedance spectra (EIS) of the Al x CrFe 1.5 MnNi 0.5 (x = 0, 0.3, 0.5) alloys, obtained in 0.1 M HCl solution, clearly revealed that the corrosion resistance values were determined to increase from 21 to 34 Ωcm 2 as the aluminum content increased from 0 to 0.5 mol, and were markedly lower than that of 304 stainless steel (243 Ωcm 2 ). At passive potential, the corresponding current declined with the anodizing time accounting, causing passivity by the growth of the multi-component anodized film in H 2 SO 4 solution. X-ray photoelectron spectroscopy (XPS) analyses revealed that the surface of anodized Al 0.3 CrFe 1.5 MnNi 0.5 alloy formed aluminum and chromium oxide film which was the main passivating compound on the alloy. This anodic treatment increased the corrosion resistance in the EIS measurements of the CrFe 1.5 MnNi 0.5 and Al 0.3 CrFe 1.5 MnNi 0.5 alloys by two orders of magnitude. Accordingly, the anodic treatment of the Al x CrFe 1.5 MnNi 0.5 alloys optimized their surface structures and minimized their susceptibility to pitting corrosion

  12. Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

    1998-01-01

    The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

  13. Preliminary Microstructural and Microscratch Results of Ni-Cr-Fe and Cr3C2-NiCr Coatings on Magnesium Substrate

    Science.gov (United States)

    Istrate, B.; Munteanu, C.; Lupescu, S.; Benchea, M.; Vizureanu, P.

    2017-06-01

    Thermal coatings have a large scale application in aerospace and automotive field, as barriers improving wear mechanical characteristics and corrosion resistance. In present research, there have been used two types of coatings, Ni-Cr-Fe, respectively Cr3C2-NiCr which were deposited on magnesium based alloys (pure magnesium and Mg-30Y master alloy). There have been investigated the microstructural aspects through scanning electronic microscopy and XRD analysis and also a series of mechanical characteristics through microscratch and indentation determinations. The results revealed the formation of some adherent layers resistant to the penetration of the metallic indenter, the coatings did not suffer major damages. Microstructural analysis highlighted the formation of Cr3C2, Cr7C3, Cr3Ni2, Cr7Ni3, FeNi3, Cr-Ni phases. Also, the apparent coefficient of friction for Ni-Cr-Fe coatings presents superior values than Cr3C2-NiCr coatings.

  14. Effect of Molybdenum on the Corrosion Behavior of High-Entropy Alloys CoCrFeNi2 and CoCrFeNi2Mo0.25 under Sodium Chloride Aqueous Conditions

    Directory of Open Access Journals (Sweden)

    Alvaro A. Rodriguez

    2018-01-01

    Full Text Available The corrosion behavior of high-entropy alloys (HEAs CoCrFeNi2 and CoCrFeNi2Mo0.25 was investigated in 3.5 wt. percent sodium chloride (NaCl at 25°C by electrochemical methods. Their corrosion parameters were compared to those of HASTELLOY® C-276 (UNS N10276 and stainless steel 316L (UNS 31600 to assess the suitability of HEAs for potential industrial applications in NaCl simulating seawater type environments. The corrosion rates were calculated using corrosion current determined from electrochemical experiments for each of the alloys. In addition, potentiodynamic polarization measurements can indicate active, passive, and transpassive behavior of the metal as well as potential susceptibility to pitting corrosion. Cyclic voltammetry (CV can confirm the alloy susceptibility to pitting corrosion. Electrochemical impedance spectroscopy (EIS elucidates the corrosion mechanism under studied conditions. The results of the electrochemical experiments and scanning electron microscopy (SEM analyses of the corroded surfaces revealed general corrosion on alloy CoCrFeNi2Mo0.25 and HASTELLOY C-276 and pitting corrosion on alloy CoCrFeNi2 and stainless steel 316L.

  15. Characterization of corrosion resistant on NiCoCr coating layer exposed to 5%NaCl

    Science.gov (United States)

    Sugiarti, E.; Sundawa, R.; Desiati, R. D.; Zaini, K. A.

    2018-03-01

    Highly corrosion resistant of carbon steel coated NiCoCr was applied in corrosive of marine environtment. Carbon steel coated NiCoCr was prepared by a two step technique of NiCo electro-deposition and Cr pack cementation. The samples were exposed to 5 wt.% NaCl for 48 and 168 hours. The microstructure and corrosion product were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The corrosion resistance of carbon steel coated NiCoCr was found to be better than that of carbon steel substrate without coating. The results showed the microstructure of 48 h corroded sample has duplex layer composed of inner α-(Ni,Co), α-Cr and outer Cr2O3, while a quite thin and continues protective oxide of Cr2O3 was observed in outer layer of 168 h corroded sample. The formation of oxide scale rich in Cr2O3 has contributed for the better corrosion resistance of carbon steel coated NiCoCr, whereas the formation of non protective oxide of iron might caused low corrosion resistance of carbon steel substrate.

  16. Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

    International Nuclear Information System (INIS)

    Zadorozne, N.S.; Rebak, Raul B.

    2009-01-01

    Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

  17. Enhancing pitting corrosion resistance of Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} high-entropy alloys by anodic treatment in sulfuric acid

    Energy Technology Data Exchange (ETDEWEB)

    Lee, C.P.; Chen, Y.Y.; Hsu, C.Y.; Yeh, J.W. [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu 300, Taiwan (China); Shih, H.C. [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu 300, Taiwan (China); Institute of Materials Science and Nanotechnology, Chinese Culture University, Taipei 111, Taiwan (China)], E-mail: hcshih@mx.nthu.edu.tw

    2008-12-01

    High-entropy alloys are a newly developed family of multi-component alloys that comprise various major alloying elements. Each element in the alloy system is present in between 5 and 35 at.%. The crystal structures and physical properties of high-entropy alloys differ completely from those of conventional alloys. The electrochemical impedance spectra (EIS) of the Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} (x = 0, 0.3, 0.5) alloys, obtained in 0.1 M HCl solution, clearly revealed that the corrosion resistance values were determined to increase from 21 to 34 {omega}cm{sup 2} as the aluminum content increased from 0 to 0.5 mol, and were markedly lower than that of 304 stainless steel (243 {omega}cm{sup 2}). At passive potential, the corresponding current declined with the anodizing time accounting, causing passivity by the growth of the multi-component anodized film in H{sub 2}SO{sub 4} solution. X-ray photoelectron spectroscopy (XPS) analyses revealed that the surface of anodized Al{sub 0.3}CrFe{sub 1.5}MnNi{sub 0.5} alloy formed aluminum and chromium oxide film which was the main passivating compound on the alloy. This anodic treatment increased the corrosion resistance in the EIS measurements of the CrFe{sub 1.5}MnNi{sub 0.5} and Al{sub 0.3}CrFe{sub 1.5}MnNi{sub 0.5} alloys by two orders of magnitude. Accordingly, the anodic treatment of the Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} alloys optimized their surface structures and minimized their susceptibility to pitting corrosion.

  18. Corrosion study of the passive film of amorphous Fe-Cr-Ni-(Si, P, B alloys

    Directory of Open Access Journals (Sweden)

    López, M. F.

    1996-12-01

    Full Text Available Amorphous Fe62Cr10Ni8X20 (X = P, B, Si alloys in 0.01M HCl solution have been investigated by means of standard electrochemical measurements in order to evaluate their corrosion resistance. The study reveals that the best corrosion behaviour is given by the Si containing amorphous alloy. X-ray photoelectron spectroscopy (XPS and Auger electron spectroscopy (AJES have been employed to study the composition of the passive layers, formed on the surface of the different amorphous alloys. The results on Fe62Cr10Ni8X20 show that a protective passive film, mainly consisting of oxidized chromium, greatly enhances its corrosion resistance.

    La resistencia a la corrosión de las aleaciones amorfas Fe62Cr10Ni8X20 (X = P, B, Si inmersas en HCl 0,01M se evaluó usando técnicas electroquímicas. Las técnicas de espectroscopia de fotoemisión de rayos X y espectroscopia Auger se emplearon para estudiar la composición de las capas pasivas, formadas en aire sobre la superficie de las aleaciones amorfas. Del estudio realizado se concluye que el mejor comportamiento frente a la corrosión viene dado por la aleación amorfa que contiene como metaloide Si. Esto es debido a que la capa pasiva de dicha aleación está formada principalmente de óxido de cromo, lo cual confiere una alta resistencia a la corrosión.

  19. Dry sliding wear behavior and corrosion resistance of NiCrBSi coating deposited by activated combustion-high velocity air fuel spray process

    International Nuclear Information System (INIS)

    Liu, Shenglin; Zheng, Xueping; Geng, Gangqiang

    2010-01-01

    NiCrBSi is a Ni-based superalloy widely used to obtain high wear and corrosion resistant coatings. This Ni-based alloy coating has been deposited onto 0Cr13Ni5Mo stainless steel using the AC-HVAF technique. The structure and morphologies of the Ni-based coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS). The wear resistance and corrosion resistance were studied. The tribological behaviors were evaluated using a HT-600 wear test rig. The wear resistance of the Ni-based coating was shown to be higher than that of the 0Cr13Ni5Mo stainless steel because Fe 3 B, with high hardness, was distributed in the coating so the dispersion strengthening in the Ni-based coating was obvious and this increased the wear resistance of the Ni-based coating in a dry sliding wear test. Under the same conditions, the worn volume of 0Cr13Ni5Mo stainless steel was 4.1 times greater than that of the Ni-based coating. The wear mechanism is mainly fatigue wear. A series of the electrochemical tests was carried out in a 3.5 wt.% NaCl solution in order to examine the corrosion behavior. The mechanisms for corrosion resistance are discussed.

  20. Dependence of Crystallographic Orientation on Pitting Corrosion Behavior of Ni-Fe-Cr Alloy 028

    Science.gov (United States)

    Zhang, LiNa; Szpunar, Jerzy A.; Dong, JianXin; Ojo, Olanrewaju A.; Wang, Xu

    2018-03-01

    The influence of crystallographic orientation on the pitting corrosion behavior of Ni-Fe-Cr alloy 028 was studied using a combination of X-ray diffraction (XRD), electron backscatter diffraction (EBSD), potentiodynamic polarization technique, and atomic force microscopy (AFM). The results show that there is anisotropy of pitting corrosion that strongly depends on crystallographic orientation of the surface plane. The distribution of pit density in a standard stereographic triangle indicates that the crystallographic planes close to {100} are more prone to pitting corrosion compared to planes {110} and {111}. The surface energy calculation of (001) and (111) shows that the plane with a high atomic packing density has a low surface energy with concomitant strong resistance to pitting corrosion. A correlation function between crystallographic orientation and pitting corrosion susceptibility suggests a method that not only predicts the pitting resistance of known textured materials, but also could help to improve corrosion resistance by controlling material texture.

  1. Corrosion behavior of Fe-Si metallic coatings added with NiCrAlY in an environment of fuel oil ashes at 700 C

    Energy Technology Data Exchange (ETDEWEB)

    Salinas-Bravo, V.M.; Porcayo-Calderon, J.; Romero-Castanon, T. [Instituto de Investigaciones Electricas, Gerencia de Procesos Termicos., Av. Reforma 113, C.P. 62490 Col. Palmira. Temixco. Morelos (Mexico); Dominguez-Patino, G.; Gonzalez-Rodriguez, J.G. [U.A.E.M. Centro de Investigaciones en Ingenieria y Ciencias Aplicadas., Av. Universidad 1001, C.P. 62210, Col. Chamilpa. Cuernavaca, Morelos (Mexico)

    2005-07-01

    Electrochemical potentiodynamic polarization curves and immersion tests for 300 h at 700 C in a furnace have been used to evaluate the corrosion resistance of Fe-Si metallic coatings added with up to 50 wt.% of NiCrAIY. The corrosive environment was fuel oil ashes from a steam generator. The composition of fuel oil ashes includes high content of vanadium, sodium and sulfur. The results obtained show that only the addition of 20 wt.% NiCrAlY to the Fe-Si coating improves its corrosion resistance. The behavior of all tested coatings is explained by the results obtained from the analysis of every coating using electron microscopy and energy dispersive X-ray analysis. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  2. Characterization of rust layer formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich environment by Cl and Fe K-edge XANES measurements

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2005-01-01

    Chloride in atmosphere considerably reduces the corrosion resistance of conventional weathering steel containing a small amount of Cr. Ni is an effective anticorrosive element for improving the corrosion resistance of steel in a Cl-rich environment. In order to clarify the structure of the protective rust layer of weathering steel, Cl and Fe K-edge X-ray absorption near edge structure (XANES) spectra of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich atmosphere were measured. The Fe K-XANES measurements enable the characterization of mixture of iron oxides such as rust. The chemical composition of the rust was determined by performing pattern fitting of the measured spectra. All the rust is composed mainly of goethite, akaganeite, lepidocrocite and magnetite. Among these iron oxides, akaganeite in particular is the major component in the rust. Additionally, the amount of akaganeite in the rust of Fe-Ni alloy is much greater than that in rust of Fe-Cr alloy. Akaganeite is generally considered to facilitate the corrosion of steel, but our results indicate that akaganeite in the rust of Fe-Ni alloy is quantitatively different from that in rust of Fe-Cr alloy and does not facilitate the corrosion of steel. The shoulder peak observed in Cl K-XANES spectra reveals that the rust contains a chloride other than akaganeite. The energy of the shoulder peak does not correspond to that of any well-known chlorides. In the measured spectra, there is no proof that Cl, by combining with the alloying element, inhibits the alloying element from acting in corrosion resistance. The shoulder peak appears only when the content of the alloying element is lower than a certain value. This suggests that the generation of the unidentified chloride is related to the corrosion rate of steel. (author)

  3. Effect of Ti content on structure and properties of Al2CrFeNiCoCuTix high-entropy alloy coatings

    International Nuclear Information System (INIS)

    Qiu, X.W.; Zhang, Y.P.; Liu, C.G.

    2014-01-01

    Highlights: • Al 2 CrFeNiCoCuTi x high-entropy alloy coatings were prepared by laser cladding. • Al 2 CrFeNiCoCuTi x coatings show excellent corrosion resistance and wear resistance. • Al 2 CrFeNiCoCuTi x coatings play a good protective effect on Q235 steel. • Ti element promotes the formation of a BCC structure in a certain extent. -- Abstract: The Al 2 CrFeNiCoCuTi x high-entropy alloy coatings were prepared by laser cladding. The structure, hardness, corrosion resistance, wear resistance and magnetic property were studied by metallurgical microscope, scanning electron microscopy with spectroscopy (SEM/EDS), X-ray diffraction, micro/Vickers hardness tester, electrochemical workstation tribometer and multi-physical tester. The result shows that, Al 2 CrFeNiCoCuTi x high-entropy alloy samples consist of the cladding zone, bounding zone, heat affected zone and substrate zone. The bonding between the cladding layer and the substrate of a good combination; the cladding zone is composed mainly of equiaxed grains and columnar crystal; the phase structure of Al 2 CrFeNiCoCuTi x high-entropy alloy coatings simple for FCC, BCC and Laves phase due to high-entropy affect. Ti element promotes the formation of a BCC structure in a certain extent. Compared with Q235 steel, the free-corrosion current density of Al 2 CrFeNiCoCuTi x high-entropy alloy coatings is reduced by 1–2 orders of magnitude, the free-corrosion potential is more “positive”. With the increasing of Ti content, the corrosion resistance of Al 2 CrFeCoCuNiTi x high-entropy alloy coatings enhanced in 0.5 mol/L HNO 3 solution. Compared with Q235 steel, the relative wear resistance of Al 2 CrFeCoCuNiTi x high-entropy alloy coatings has improved greatly; both the hardness and plasticity are affecting wear resistance. Magnetization loop shows that, Ti 0.0 high-entropy alloy is a kind of soft magnetic materials

  4. In-situ electrochemical-AFM study of localized corrosion of AlxCoCrFeNi high-entropy alloys in chloride solution

    Science.gov (United States)

    Shi, Yunzhu; Collins, Liam; Balke, Nina; Liaw, Peter K.; Yang, Bin

    2018-05-01

    In-situ electrochemical (EC)-AFM is employed to investigate the localized corrosion of the AlxCoCrFeNi high-entropy alloys (HEAs). Surface topography changes on the micro/sub-micro scale are monitored at different applied anodizing potentials in a 3.5 wt% NaCl solution. The microstructural evolutions with the increased Al content in the alloys are characterized by SEM, TEM, EDS and EBSD. The results show that by increasing the Al content, the microstructure changes from single solid-solution to multi-phases, leading to the segregations of elements. Due to the microstructural variations in the AlxCoCrFeNi HEAs, localized corrosion processes in different ways after the breakdown of the passive film, which changes from pitting to phase boundary corrosion. The XPS results indicate that an increased Al content in the alloys/phases corresponds to a decreased corrosion resistance of the surface passive film.

  5. Effects of Fe and Cr on corrosion behavior of ZrFeCr alloys in 500 oC steam

    International Nuclear Information System (INIS)

    Wang Jun; Fan Hongyuan; Xiong Ji; Liu Hong; Miao Zhi; Ying Shihao; Yang Gang

    2011-01-01

    Research highlights: Amount and size of SPP will effect the corrosion resistance of Zr alloy at 500 o C/10.3 MPa. - Abstract: A study of the corrosion behaviors of ZrFeCr alloy and the influence of microstructure on corrosion resistance are described by X-ray diffraction and scanning electron microscope in this paper. The results show that several ZrFeCr alloys exhibit protective behavior throughout the test and oxide growth is stable and protective. The best alloy has the composition Zr1.0Fe0.6Cr. Fitting of the weight gain curves for the protective oxide alloys in the region of protective behavior, it showed nearly cubic behavior for the most protective alloys. The Zr1.0Fe0.6Cr has the more laves Zr(Fe,Cr) 2 precipitate in matrix and it has the better corrosion resistance. The Zr0.2Fe0.1Cr has little precipitate, the biggest hydrogen absorption and the worst corrosion resistance. The number of precipitates and the amount of hydrogen absorption in Zr alloy plays an important role on corrosion resistance behaviors in 500 o C/10.3 MPa steam.

  6. Hot Corrosion Behavior of Bare, Cr3C2-(NiCr) and Cr3C2-(NiCr) + 0.2wt.%Zr Coated SuperNi 718 at 900 °C

    Science.gov (United States)

    Mudgal, Deepa; Singh, Surendra; Prakash, Satya

    2015-01-01

    Corrosion in incinerators, power plants, and chemical industries are frequently encountered due to the presence of salts containing sodium, sulphur, and chlorine. To obviate this problem, bare and coated alloys were tested under environments simulating the conditions present inside incinerators and power plants. 0.2 wt.% zirconium powder was incorporated in the Cr3C2-(NiCr) coating powder. The original powder and Zr containing powder was sprayed on Superni 718 alloy by D-gun technique. The bare and coated alloys were tested under Na2SO4 + K2SO4 + NaCl + KCl and Na2SO4 + NaCl environment. The corrosion rate of specimens was monitored using weight change measurements. Characterization of the corrosion products has been done using FE-SEM/EDS and XRD techniques. Bare and coated alloys showed very good corrosion resistance under given molten salt environments. Addition of 0.2wt.%Zr in Cr3C2-25%(NiCr) coating further greatly reduced the oxidation rate as well as improved the adherence of oxide scale to the coating surface during the time of corrosion.

  7. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  8. Tailoring a High Temperature Corrosion Resistant FeNiCrAl for Oxy-Combustion Application by Thermal Spray Coating and HIP

    Directory of Open Access Journals (Sweden)

    Jarkko Metsäjoki

    2015-10-01

    Full Text Available Oxy-fuel combustion combined with CCS (carbon capture and storage aims to decrease CO2 emissions in energy production using fossil fuels. Oxygen firing changes power plant boiler conditions compared to conventional firing. Higher material temperatures and harsher and more variable environmental conditions cause new degradation processes that are inadequately understood at the moment. In this study, an Fe-Ni-Cr-Al alloy was developed based on thermodynamic simulations. The chosen composition was manufactured as powder by gas atomization. The powder was sieved into two fractions: The finer was used to produce thermal spray coatings by high velocity oxy-fuel (HVOF and the coarser to manufacture bulk specimens by hot isostatic pressing (HIP. The high temperature corrosion properties of the manufactured FeNiCrAl coating and bulk material were tested in laboratory conditions simulating oxy-combustion. The manufacturing methods and the results of high temperature corrosion performance are presented. The corrosion performance of the coating was on average between the bulk steel references Sanicro 25 and TP347HFG.

  9. Corrosion aspects of Ni-Cr-Fe based and Ni-Cu based steam generator tube materials

    International Nuclear Information System (INIS)

    Dutta, R.S.

    2009-01-01

    This paper reviews corrosion related issues of Ni-Cr-Fe based (in a general sense) and Ni-Cu based steam generator tube materials for nuclear power plants those have been dealt with for last more than four decades along with some updated information on corrosion research. The materials include austenitic stainless steels (SSs), Alloy 600, Monel 400, Alloy 800 and Alloy 690. Compatibility related issues of these alloys are briefly discussed along with the alloy chemistry and microstructure. For austenitic SSs, stress corrosion cracking (SCC) behaviour in high temperature aqueous environments is discussed. For Alloy 600, intergranular cracking in high temperature water including hydrogen-induced intergranular cracking is highlighted along with the interactions of material in various environments. In case of Monel 400, intergranular corrosion and pitting corrosion at ambient temperature and SCC behaviour at elevated temperature are briefly described. For Alloy 800, the discussion covers SCC behaviour, surface characterization and microstructural aspects of pitting, whereas hydrogen-related issues are also highlighted for Alloy 690.

  10. Grain boundary segregation in FeCrNi model alloys; Korngrenzensegregation in FeCrNi-Modellegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Schlueter, B.; Schneider, F.; Mummert, K. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany); Muraleedharan, P. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Div. of Metallurgy

    1998-12-31

    P and S segregate at the grain boundaries and thus increase susceptibility to intergranular corrosion at those sites. This could be proven by means of nitric acid-chromate tests and potentiostatic etching tests. There is a direct connection between loss in mass, mean depth of intergranular corrosion attacks, dissolution current density, and level of segregation-induced concentration of P and S at the grain boundaries. The segregation effect at these sites was found to be most evident in specimens of the examined Fe-Cr-Ni steel which had been heat-treated for 1000 hours at 550 C. However, segregation occurs also in materials that received a heat treatment of 400 C/5000 hours, while intergranular corrosion is observed only after heat treatment of 500 C/1000 hours. Apart from segregation of P, formation of Cr-rich phosphides is observed, which leads to depletion of Cr at the precipitates. (orig./CB) [Deutsch] P und S segregieren an die KG und erhoehen dort die IK-Anfaelligkeit. Dies konnte mit Hilfe von Salpetersaeure-Chromat- und Potentiostatischem Aetztest nachgewiesen werden. Es besteht ein direkter Zusammenhang zwischen Masseverlust, mittlerer IK-Angriffstiefe, Aufloesungsstromdichte und Hoehe der segregationsbedingten Anreicherungen von P und S an den KG. Der KG-Segregationseffekt am untersuchten Fe-Cr-Ni-Stahl ist im Waermebehandlungszustand 550 C/1000 h am deutlichsten ausgepraegt. Aber auch bereits bei 400 C/5000 h findet Segregation statt. IKSpRK tritt nur im Waermebehandlungszustand 550 C/1000 h auf. Neben der P-Segregation wird die Bildung Cr-reicher Phosphide beobachtet, die zur Abreicherung von Cr an den Ausscheidungen fuehrt. (orig.)

  11. Effect of Fe, Ni, and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy under different pH conditions

    Directory of Open Access Journals (Sweden)

    Mohammad Salim Kaiser

    2018-05-01

    Full Text Available Effect of Fe, Ni and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy was studied. The test of corrosion behaviour at different environmental pH 1, 3, 5, 7, 9, 11 and 13 was performed using conventional gravimetric measurements and complemented by resistivity, optical micrograph, scanning electron microscopy (SEM and X-ray analyser (EDX investigations. The highest corrosion rate was observed at pH 13 followed by pH 1, while in the pH range of 3.0 to 11, there is a high protection of surface due to formation of stable surface oxide film. The highest corrosion rate at pH 13 is due to presence of sodium hydroxide in the solution in which the surface oxide film is soluble. At pH 1, however, high corrosion rate can be attributed to dissolution of Al due to the surface attack by aggressive chloride ions. Presence of Fe, Ni and Cr in hyper-eutectic Al-Si automotive alloy has significant effect on the corrosion rate at both environmental pH values. Resistivity of alloy surfaces initially decreases at pH 1 and pH 13 due to formation of thin films. The SEM images of corroded samples immersed in pH 1 solution clearly show pores due to uniform degradation of the alloy. In pH 13 solution, however, the corrosion layer looks more packed and impermeable.

  12. Corrosion resistant metallic glasses for biosensing applications

    Science.gov (United States)

    Sagasti, Ariane; Lopes, Ana Catarina; Lasheras, Andoni; Palomares, Verónica; Carrizo, Javier; Gutierrez, Jon; Barandiaran, J. Manuel

    2018-04-01

    We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods) of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties) and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni) composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18), widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T), magnetostriction (11.5 ppm) and ΔE effect (6.8 %) values, as well as corrosion potential (-0.25 V), current density (2.54 A/m2), and polarization resistance (56.22 Ω.cm2) that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

  13. Corrosion resistant metallic glasses for biosensing applications

    Directory of Open Access Journals (Sweden)

    Ariane Sagasti

    2018-04-01

    Full Text Available We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18, widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T, magnetostriction (11.5 ppm and ΔE effect (6.8 % values, as well as corrosion potential (-0.25 V, current density (2.54 A/m2, and polarization resistance (56.22 Ω.cm2 that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

  14. Study of the microstructure and of microhardness variation of a Ni-Fe-Cr austenitic alloy by niobium

    International Nuclear Information System (INIS)

    Carvalho e Camargo, M.U. de; Lucki, G.

    1979-01-01

    The mechanisms of hardening and corrosion resistance increase in Ni-Fe-Cr austenitic stainless steels by Nb additions are of interest to nuclear technology Niobium additions to a 321 type stainless steel were made in order to study the microhardness, electrical resistivity and metallography. Experimental measurements results are shown. The effect of Nb additions as a micro-alloying element and the thermal and mechanical processes (cold working in particular) in the microstructure and microhardness properties of the 11% Ni - 70%Fe - 17% Cr austenitic alloys were studied. (Author) [pt

  15. Mechanism study of c.f.c Fe-Ni-Cr alloy corrosion in supercritical water

    International Nuclear Information System (INIS)

    Payet, M.

    2011-01-01

    Supercritical water can be use as a high pressure coolant in order to improve the thermodynamic efficiency of power plants. For nuclear concept, lifetime is an important safety parameter for materials. Thus materials selection criteria concern high temperature yield stress, creep resistance, resistance to irradiation embrittlement and also to both uniform corrosion and stress corrosion cracking.This study aims for supplying a new insight on uniform corrosion mechanism of Fe-Ni-Cr f.c.c. alloys in deaerated supercritical water at 600 C and 25 MPa. Corrosion tests were performed on 316L and 690 alloys as sample autoclaves taking into account the effect of surface finishes. Morphologies, compositions and crystallographic structure of the oxides were determined using FEG scanning electron microscopy, glow discharge spectroscopy and X-ray diffraction. If supercritical water is expected to have a gas-like behaviour in the test conditions, the results show a significant dissolution of the alloy species. Thus the corrosion in supercritical water can be considered similar to corrosion in under-critical water assuming the higher temperature and its effect on the solid state diffusion. For alloy 690, the protective oxide layer formed on polished surface consists of a chromia film topped with an iron and nickel mixed chromite or spinel. The double oxide layer formed on 316L steel seems less protective with an outer porous layer of magnetite and an inhomogeneous Cr-rich inner layer. For each alloy, the study of the inner protective scale growth mechanisms by marker or tracer experiments reveals that diffusion in the oxide scale is governed by an anionic process. However, surface finishes impact deeply the growth mechanisms. Comparisons between the results for the steel suggest that there is a competition between the oxidation of iron and chromium in supercritical water. Sufficient available chromium is required in order to form a thin oxide layer. Highly deformed or ultra fine

  16. Corrosion of high purity Fe-Cr-Ni alloys in 13 N boiling nitric acid

    International Nuclear Information System (INIS)

    Ohta, Joji; Mayuzumi, Masami; Kusanagi, Hideo; Takaku, Hiroshi

    1998-01-01

    Corrosion in boiling nitric acid was investigated for high purity Fe-18%Cr-12%Ni alloys and type 304L stainless steels (SS). Owing to very low impurity concentration, the solution treated high purity alloys show almost no intergranular corrosion while the type 304L SS show severe intergranular corrosion. Both in the high purity alloys and type 304L SS, aging treatments ranging from 873 K to 1073 K for 1 h enhance intergranular corrosion. During the aging treatments, impurities should be segregated to the grain boundaries. The corrosion behaviors were discussed from a standpoint of impurity segregation to grain boundaries. This study is of importance for purex reprocessing of spent fuels

  17. Cl K-edge XANES spectra of atmospheric rust on Fe, Fe-Cr and Fe-Ni alloys exposed to saline environment

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2004-01-01

    Cl K-edge XANES measurements of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys in chloride pollution have been performed using synchrotron radiation in order to clarify roles of anticorrosive alloying elements and of Cl in the corrosion resistance of weathering steel. The spectra of binary alloys show a shoulder structure near the absorption edge. The intensity of the shoulder peak depends on the kind and amount of the alloying element, whereas the energy position is invariant. This indicates that Cl is not combined directly with alloying elements in the rust. (author)

  18. STUDY OF COATINGS OBTAINED FROM ALLOY Fe-Mn-C-B-Si-Ni-Cr

    Directory of Open Access Journals (Sweden)

    Mychajło Paszeczko

    2016-09-01

    Full Text Available Tribological behaviour of coatings obtained from eutectic alloy Fe-Mn-C-B-Si-Ni-Cr was studied. The coatings were obtained by the method of gas metal arc welding (GMA with use of powder wire. GMA welding method is widely used for the regeneration of machine parts. Eutectic Fe-Mn-C-B-Si-Ni-Cr alloys can be used to obtain high quality coatings resistant to wear and corrosion. Pin-on-disk dry sliding wear tests at sliding speeds 0.4 m/s and under load 10 MPa were conducted for pin specimens. During friction a typical tribological behavior was observed. The mechanism of wear was mechanical-chemical.

  19. Corrosion behaviour of electrodeposited nanocrystalline Ni-W and Ni-Fe-W alloys

    International Nuclear Information System (INIS)

    Sriraman, K.R.; Ganesh Sundara Raman, S.; Seshadri, S.K.

    2007-01-01

    The present work deals with evaluation of corrosion behaviour of electrodeposited nanocrystalline Ni-W and Ni-Fe-W alloys. Corrosion behaviour of the coatings deposited on steel substrates was studied using polarization and electrochemical impedance spectroscopy techniques in 3.5% NaCl solution while their passivation behaviour was studied in 1N sulphuric acid solution. The corrosion resistance of Ni-W alloys increased with tungsten content up to 7.54 at.% and then decreased. In case of Ni-Fe-W alloys it increased with tungsten content up to 9.20 at.% and then decreased. The ternary alloy coatings exhibited poor corrosion resistance compared to binary alloy coatings due to preferential dissolution of iron from the matrix. Regardless of composition all the alloys exhibited passivation behaviour over a wide range of potentials due to the formation of tungsten rich film on the surface

  20. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    Science.gov (United States)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  1. Magnetocaloric Properties of Fe-Ni-Cr Nanoparticles for Active Cooling

    Science.gov (United States)

    Chaudhary, V.; Ramanujan, R. V.

    2016-10-01

    Low cost, earth abundant, rare earth free magnetocaloric nanoparticles have attracted an enormous amount of attention for green, energy efficient, active near room temperature thermal management. Hence, we investigated the magnetocaloric properties of transition metal based (Fe70Ni30)100-xCrx (x = 1, 3, 5, 6 and 7) nanoparticles. The influence of Cr additions on the Curie temperature (TC) was studied. Only 5% of Cr can reduce the TC from ~438 K to 258 K. These alloys exhibit broad entropy v/s temperature curves, which is useful to enhance relative cooling power (RCP). For a field change of 5 T, the RCP for (Fe70Ni30)99Cr1 nanoparticles was found to be 548 J-kg-1. Tunable TCin broad range, good RCP, low cost, high corrosion resistance and earth abundance make these nanoparticles suitable for low-grade waste heat recovery as well as near room temperature active cooling applications.

  2. Effects of Additives on the Corrosion Resistance of Iron Aluminides(Fe-38at.%AI-5at.%Cr)

    International Nuclear Information System (INIS)

    Choi, H. C.; Kim, C. W.; Joo, S. M.; Choi, D. C.; Kim, K. H.

    2001-01-01

    The effects of additives on the corrosion resistance of iron aluminides(Fe-38at.%AI-5at.%Cr) were investigated using potentiostat. The specimens were cast by vacuum arc melting. The subsequent homogenization was carried out in Ar gas atmosphere at 1000 .deg. C for 7 days. The corroded surfaces of the tested specimens were observed using an optical microscope and a scanning electron microscope(SEM) after electrochemical tests were carried out in various solutions. While the Hf addition to Fe-38at.%AI-5at.%Cr resulted in equiaxial microstructure, the Zr addition resulted in dendritic microstructure. However, no change in microstructure was observed when Mo was added. The addition of Mo to Fe-38at.%AI-5at.%Cr intermetallic compound was found to increase the pitting potential, which improved the resistance against the pitting corrosion attack. The addition of Hf and Zr resulted in a higher activation current density and a lower pitting potential. These results may indicate that the dendrite structure played a major role in decreasing the pitting corrosion resistance of Fe-38at.%AI-5at%Cr intermetallic compound. The Mo addition to Fe-38at.%AI-5at.%Cr decreased the number and size of pits. In the case of Zr addition, the pits nucleated and grew remarkably at dendritic branches

  3. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  4. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Application

    International Nuclear Information System (INIS)

    Jeong, Y. H.; Park, S. Y.; Lee, M. H.; Choi, B. K.; Baek, J. H.; Park, J. Y.; Kim, J. H.; Kim, H. G.; Jung, Y. H.; Bang, B. G.

    2006-08-01

    The systematic study was performed to develop the advanced corrosion-resistant Zr alloys for high burnup and Gen IV application. The corrosion behavior was significantly changed with the alloy composition and the corrosion environment. In general, the model alloys with a higher alloying elements showed a higher corrosion resistance. Among the model alloys tested in this study, Zr-10Cr-0.2Fe showed the best corrosion resistance regardless of the corrosion condition. The oxide on the higher corrosion-resistant alloy such as Zr-1.0Cr-0.2Fe consisted of mainly columnar grains, and it have a higher tetragonal phase stability. In comparison with other alloys being considered for the SCWR, the Zr alloys showed a lower corrosion rate than ferritic-martensitic steels. The results of this study imply that, at least from a corrosion standpoint, Zr alloys deserve consideration as potential cladding or structural materials in supercritical water cooled reactors

  5. Optimizing Heat Treatment Process of Fe-13Cr-3Mo-3Ni Martensitic Stainless of Steel

    Science.gov (United States)

    Anwar, M. S.; Prifiharni, S.; Mabruri, E.

    2017-05-01

    The Fe-13Cr-3Mo-3Ni stainless steels are modified into martensitic stainless steels for steam turbine blades application. The working temperature of steam turbine was around 600 - 700 °C. The improvement properties of turbine blade material is necessary to maintain steam turbine work. The previous research revealed that it has corrosion resistance of Fe-13Cr-3Mo-3Ni which is better than 13Cr stainless steels in the chloride environment. In this work, the effect of heat treatment on microstructure and hardness of Fe-13Cr-3Mo-3Ni stainless steels has been studied. The steel was prepared by induction melting followed by hot forging. The steels were austenitized at 1000, 1050, and 1100 °C for 1 hour and were tempered at 600, 650, and 700 °C for 1 hour. The steels were then subjected to metallographic observation and hardness test of Rockwell C. The optimal heat treatment of Fe-13Cr-3Mo-3Ni was carried out austenitized in 1050 °C and tempered in 600 - 700 °C.

  6. Microstructure, Wear Behavior and Corrosion Resistance of WC-FeCrAl and WC-WB-Co Coatings

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2018-05-01

    Full Text Available The paper is focused on investigating the quality of two grades of thermally sprayed coatings deposited by high-velocity oxygen fuel (HVOF technology. One grade contains WC hard particles in an environmentally progressive Ni- and Co-free FeCrAl matrix, while the second coating contains WC and WB hard particles in a cobalt matrix. The aim of the experimental work was to determine the effect of thermal cyclic loading on the coatings’ resistance to adhesive, abrasive and erosive wear. Abrasive wear was evaluated using abrasive cloth of two grit sizes, and erosive wear was evaluated by a dry-pot wear test in a pin mill at two sample angles. Adhesion wear resistance of the coatings was determined by a sliding wear test under dry friction conditions and in a 1 mol water solution of NaCl. Corrosion resistance of the coatings was evaluated using potentiodynamic polarization tests. Metallographic cross-sections were used for measurement of the microhardness and thickness and for line energy-dispersive X-ray (EDX analysis. The tests proved the excellent resistance of both coatings against adhesive, abrasive, and erosive wear, as well as the ability of the WC-WB-Co coating to withstand alternating temperatures of up to 600 °C. The “green carbide” coating (WC-FeCrAl can be recommended as an environmentally friendly replacement for Ni- and Co-containing coatings, but its operating temperature is strictly limited to 500 °C in air.

  7. The effect of molybdenum on the corrosion behaviour of the high-entropy alloys Co1.5CrFeNi1.5Ti0.5Mox in aqueous environments

    International Nuclear Information System (INIS)

    Chou, Y.L.; Yeh, J.W.; Shih, H.C.

    2010-01-01

    The purpose of this study is to investigate the electrochemical properties of the Co 1.5 CrFeNi 1.5 Ti 0.5 Mo x high-entropy alloys in three aqueous environments which simulate acidic, marine, and basic environments at ambient temperature (∼25 o C). The potentiodynamic polarisation curves of the Co 1.5 CrFeNi 1.5 Ti 0.5 Mo x alloys, obtained in aqueous solutions of H 2 SO 4 and NaOH, clearly revealed that the corrosion resistance of the Mo-free alloy was superior to that of the Mo-containing alloys. On the other hand, the lack of hysteresis in cyclic polarisation tests and SEM micrographs confirmed that the Mo-containing alloys are not susceptible to pitting corrosion in NaCl solution.

  8. Effects of Aging and W Addition on the Corrosion Resistance and Mechanical Properties of Fe-Cr-Mn-N Stainless Steels

    International Nuclear Information System (INIS)

    Jeon, Yu Taek; Joo, Uk Hyon; Park, Yong Soo; Kim, Young Sik

    2000-01-01

    The characteristics of the mechanical properties and sensitization behaviors in Fe-Cr-Mn stainless steels by W addition and aging treatment were studied. Yield strength, tensile strength, elongation and impact energy decreased, and hardness increased slightly by aging treatment. W-containing alloys showed especially a larger degree of brittle characteristics due to the hard chi(χ) phase formed from the decomposition of ferrite. Carbides precipitated in grain boundary had a bad effect on impact energy rather than on strength and hardness. Ni addition suppressed the formation of ferrite and resulted in some improvement of mechanical properties. Anodic polarization tests showed that the corrosion resistance of aged alloys decreased by the formation of carbides and secondary austenite. It was observed that W addition made no improvement of the pitting potential and passive current density of aged alloys in the HCI solution. But Ni and W decreased critical current density in the sulfuric acid and made easier formation of passive film, contributing to corrosion resistance. From the results of EPR (Electrochemical Potentiokinetic Reactivation). DOS (Degree of Sensitization) increased with aging time and carbides and ferrite were preferentially attacked. It was observed that Ni delayed the sensitization. It can be concluded from the previous results that the selective dissolution of ferrite is due to the ferrite decomposition to chi (χ) phase and secondary austenite. In the secondary austenite. Cr and W which are known to improve the corrosion resistance were depleted. Therefore, it seems that ferrite phase became sensitive to corrosion

  9. Evaluation of austenitic stainless steels for transpassive corrosion by metal purification technology. Synergistic effect of Si and P on intergranular corrosion of Fe-18Cr-14Ni alloys

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Joji; Kako, Kenji; Kawakami, Eishi

    2001-01-01

    The synergistic effect of Si, Mn, C, P, and S on the transpassive corrosion of HP18Cr-14Ni alloys was studied in 13N nitric acid. The specimens were fabricated using a cold crucible method in a high-vacuum chamber to reduce contamination. The additions of Si<1% and Mn<2% had no effect on the corrosion behavior of HP18Cr-14Ni alloys, and the addition of Si<1% also had no effect on the corrosion behavior of HP18Cr-14Ni-1Mn alloys, although 1% Si induced intergranular corrosion in both the alloys. Thus, HP18Cr-14Ni-1Mn-0.5Si alloys were selected to evaluate the effects of C, P and S (100 ppm each). The addition of P, and the co-addition of C, P, and S to HP18Cr-14Ni-1Mn-0.5Si induced intergranular corrosion of the same degree in the solution annealed condition. This result suggests the synergistic effect of Si and P to induce intergranular corrosion, since the single addition of Si or P to this level did not lead to intergranular corrosion of HP18Cr-14Ni alloys. HP18Cr-14Ni-1Mn-0.5Si alloys containing C, P, and S at the 100 ppm level each showed superior corrosion resistance compared to a commercial Type 304L in 13N nitric acid. (author)

  10. Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

    CERN Document Server

    SAE Aerospace Standards. London

    2012-01-01

    Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

  11. Microstructure and Corrosion Behavior of Ni-Alloy/CrN Nanolayered Coatings

    Directory of Open Access Journals (Sweden)

    Hao-Hsiang Huang

    2011-01-01

    Full Text Available The Ni-alloy/CrN nanolayered coatings, Ni-Al/CrN and Ni-P/CrN, were deposited on (100 silicon wafer and AISI 420 stainless steel substrates by dual-gun sputtering technique. The influences of the layer microstructure on corrosion behavior of the nanolayered thin films were investigated. The bilayer thickness was controlled approximately 10 nm with a total coating thickness of 1m. The single-layer Ni-alloy and CrN coatings deposited at 350∘C were also evaluated for comparison. Through phase identification, phases of Ni-P and Ni-Al compounds were observed in the single Ni-alloy layers. On the other hand, the nanolayered Ni-P/CrN and Ni-Al/CrN coatings showed an amorphous/nanocrystalline microstructure. The precipitation of Ni-Al and Ni-P intermetallic compounds was suppressed by the nanolayered configuration of Ni-alloy/CrN coatings. Through Tafel analysis, the corr and corr values ranged from –0.64 to –0.33 V and 1.42×10−5 to 1.14×10−6 A/cm2, respectively, were deduced for various coating assemblies. The corrosion mechanisms and related behaviors of the coatings were compared. The coatings with a nanolayered Ni-alloy/CrN configuration exhibited a superior corrosion resistance to single-layer alloy or nitride coatings.

  12. Corrosion Resistance Of Electroless Ni-P/Cu/Ni-P Multilayer Coatings

    Directory of Open Access Journals (Sweden)

    Zhao G.L.

    2015-06-01

    Full Text Available Ni-P/Cu/Ni-P multilayer coatings were prepared by deposition of Cu layer between two Ni–P layers. The Cu layer was deposited by metal displacement reaction between Cu2+ and Fe atoms. Corrosion behavior of single-layer Ni-P coatings, double-layer Ni-P/Cu coatings, and three-layer Ni-P/Cu/Ni-P coatings were investigated by electrochemical tests in 3.5% NaCl solution. The three-layer coatings exhibited more positive Ecorr and decreased Icorr compared with conventional single-layer Ni-P coatings, which indicated an improved corrosion resistance. The polarization curves of the three-layer coatings were characterized by two passive regions. The improved corrosion resistance was not only attributed to the function of the blocked pores of Cu. The Cu interlayer also acted as a sacrificial layer instead of a barrier in the coatings, which altered the corrosion mechanism and further improved the corrosion resistance of the coatings.

  13. Quantitative evaluation of safety use limit for crevice corrosion in Ni-Cr-Mo alloys

    International Nuclear Information System (INIS)

    Fukaya, Yuichi; Akashi, Masatsune; Sasaki, Hidetsugu; Tsujikawa, Shigeo

    2007-01-01

    The most important problem with corrosion-resistant alloys such as stainless steels is localized corrosion. Crevice corrosion, which is a typical localized corrosion, occurs under the mildest environmental conditions. Consequently, whether crevice corrosion occurs or not is an important issue in structural material selection. This study investigated highly corrosion-resistant Ni-Cr-Mo alloys whose resistance for crevice corrosion is difficult to evaluate with the JIS G 0592 standard for common strainless steels. The optimized procedures for determining the critical potential and temperature for crevice corrosion of the alloys were developed based on the JIS method. The limits of safety usage of various Ni-Cr-Mo alloys were evaluated quantitatively in chloride solution environments. (author)

  14. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    Science.gov (United States)

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  15. Elevated-Temperature Corrosion of CoCrCuFeNiAl0.5Bx High-Entropy Alloys in Simulated Syngas Containing H2S

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, Omer N; Nielsen, Benjamin C; Hawk, Jeffrey A

    2013-08-01

    High-entropy alloys are formed by synthesizing five or more principal elements in equimolar or near equimolar concentrations. Microstructure of the CoCrCuFeNiAl{sub 0.5}B{sub x} (x = 0, 0.2, 0.6, 1) high-entropy alloys under investigation is composed of a mixture of disordered bcc and fcc phases and borides. These alloys were tested gravimetrically for their corrosion resistance in simulated syngas containing 0, 0.01, 0.1, and 1 % H{sub 2}S at 500 °C. The exposed coupons were characterized using XRD and SEM. No significant corrosion was detected at 500 °C in syngas containing 0 and 0.01 % H{sub 2}S while significant corrosion was observed in syngas containing 0.1 and 1 % H{sub 2}S. Cu{sub 1.96}S was the primary sulfide in the external corrosion scale on the low-boron high-entropy alloys, whereas FeCo{sub 4}Ni{sub 4}S{sub 8} on the high-boron high-entropy alloys. Multi-phase Cu-rich regions in the low-B high-entropy alloys were vulnerable to corrosive attack.

  16. Microstructure and corrosive wear resistance of plasma sprayed Ni-based coatings after TIG remelting

    Science.gov (United States)

    Tianshun, Dong; Xiukai, Zhou; Guolu, Li; Li, Liu; Ran, Wang

    2018-02-01

    Ni based coatings were prepared on steel substrate by means of plasma spraying, and were remelted by TIG (tungsten inert gas arc) method subsequently. The microstructure, microhardness, electrochemical corrosion and corrosive wear resistance under PH = 4, PH = 7 and PH = 10 conditions of the coatings before and after remelting were investigated. The results showed that the TIG remelting obviously reduced the defects and dramatically decreased the coating’s porosity from 7.2% to 0.4%. Metallurgical bonding between the remelted coating and substrate was achieved. Meanwhile, the phase compositions of as-sprayed coating were γ-Ni, Mn5Si2 and Cr2B, while the phase compositions of the remelting coating were Fe3Ni, Cr23C6, Cr2B and Mn5Si2. The microhardness of the coating decreased from 724 HV to 608 HV, but the fracture toughness enhanced from 2.80 MPa m1/2 to 197.3 MPa m1/2 after remelting. After corrosive wear test, the average wear weight loss and 3D morphology of wear scar of two coatings indicated that the wear resistance of the remelted coating was remarkably higher than that of as-sprayed coating. Therefore, TIG remelting treatment was a feasible method to improve the coating’s microstructure and enhance its corrosive wear resistance.

  17. Highly corrosion resistant zirconium based alloy for reactor structural material

    International Nuclear Information System (INIS)

    Ito, Yoichi.

    1996-01-01

    The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

  18. Corrosion Resistance of Steels and Armco-Fe in Lead Melt Saturated by Oxygen at 550 degree C

    International Nuclear Information System (INIS)

    Tsisar, V.P.; Fedirko, V.N.; Eliseeva, O.I.

    2007-01-01

    Corrosion resistance of stainless steels and Armco-Fe in static lead melt saturated by oxygen at 550 degree C for 2000 h was investigated. It was determined that double oxide layer was formed on the surface of investigated materials. Outer part of double oxide growths from the initial interface 'solid metal/liquid lead' towards the melt and consists of Fe 3 O 4 . Inner part of double oxide based on the matrix is composed of Fe 3 O 4 for Armco-Fe, Fe 1+x Cr 2-x O 4 for martensitic 0.2 C-13 Cr and ferritic-martensitic EP823 steels and Fe 1+x Cr 2- xO 4 +Ni for austenitic 18Cr-10Ni-1Ti. Lead did not penetrate into the matrix of tested materials and was detected only in the scale formed on austenitic steel

  19. Welding and corrosion resistance of the new nitrogen alloyed steel X2 CrNiMnMoN241764

    International Nuclear Information System (INIS)

    Arit, N.; Henser, H.; GroB, V.

    1994-01-01

    Remanit 4565 S is a new developed nitrogen alloyed austenitic stainless steel. Characteristic features are: improved strength and toughness, delayed precipitation of carbides and intermetallic phases, improved corrosion resistance. Welding fabrication is possible without the risk of pore formation. TIG-welded joints are as resistant as the base metal, using filler metal SG-NiCr 20 Mo 15 (Thermanit Nimo C) respectively SG-NiCr 28 Mo(Thermanit 30/40 E) according to the area of application. (Author) 8 refs

  20. The Microstructures and Electrical Resistivity of (Al, Cr, TiFeCoNiOx High-Entropy Alloy Oxide Thin Films

    Directory of Open Access Journals (Sweden)

    Chun-Huei Tsau

    2015-01-01

    Full Text Available The (Al, Cr, TiFeCoNi alloy thin films were deposited by PVD and using the equimolar targets with same compositions from the concept of high-entropy alloys. The thin films became metal oxide films after annealing at vacuum furnace for a period; and the resistivity of these thin films decreased sharply. After optimum annealing treatment, the lowest resistivity of the FeCoNiOx, CrFeCoNiOx, AlFeCoNiOx, and TiFeCoNiOx films was 22, 42, 18, and 35 μΩ-cm, respectively. This value is close to that of most of the metallic alloys. This phenomenon was caused by delaminating of the alloy oxide thin films because the oxidation was from the surfaces of the thin films. The low resistivity of these oxide films was contributed to the nonfully oxidized elements in the bottom layers and also vanishing of the defects during annealing.

  1. Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

    International Nuclear Information System (INIS)

    Smith, H.D.; Mackey, D.B.; Pool, K.H.; Schwenk, E.B.

    1992-04-01

    TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction

  2. Corrosion behaviour and surface analysis of a Co-Cr and two Ni-Cr dental alloys before and after simulated porcelain firing.

    Science.gov (United States)

    Qiu, Jing; Yu, Wei-Qiang; Zhang, Fu-Qiang; Smales, Roger J; Zhang, Yi-Lin; Lu, Chun-Hui

    2011-02-01

    This study evaluated the corrosion behaviour and surface properties of a commercial cobalt-chromium (Co-Cr) alloy and two nickel-chromium (Ni-Cr) alloys [beryllium (Be)-free and Be-containing] before and after a simulated porcelain-firing process. Before porcelain firing, the microstructure, surface composition and hardness, electrochemical corrosion properties, and metal-ion release of as-cast alloy specimens were examined. After firing, similar alloy specimens were examined for the same properties. In both as-cast and fired conditions, the Co-Cr alloy (Wirobond C) showed significantly more resistance to corrosion than the two Ni-Cr alloys. After firing, the corrosion rate of the Be-free Ni-Cr alloy (Stellite N9) increased significantly, which corresponded to a reduction in the levels of Cr, molybdenum (Mo), and Ni in the surface oxides and to a reduction in the thickness of the surface oxide film. The corrosion properties of the Co-Cr alloy and the Be-containing Ni-Cr alloy (ChangPing) were not significantly affected by the firing process. Porcelain firing also changed the microstructure and microhardness values of the alloys, and there were increases in the release of Co and Ni ions, especially for Ni from the Be-free Ni-Cr alloy. Thus, the corrosion rate of the Be-free Ni-Cr alloy increased significantly after porcelain firing, whereas the firing process had little effect on the corrosion susceptibility of the Co-Cr alloy and the Be-containing Ni-Cr alloy. © 2011 Eur J Oral Sci.

  3. Si effects on radiation induced segregation in high purity Fe-18Cr-14Ni alloys irradiated by Ni ions

    International Nuclear Information System (INIS)

    Ohta, Joji; Kako, Kenji; Mayuzumi, Masami; Kusanagi, Hideo; Suzuki, Takayoshi

    1999-01-01

    To illustrate the effects of the element Si on radiation induced segregation, which causes irradiation assisted stress corrosion cracking (IASCC), we investigated grain boundary chemistry of high purity Fe-18Cr-14Ni-Si alloys irradiated by Ni ions using FE-TEM. The addition of Si up to 1% does not affect the Cr depletion at grain boundaries, while it slightly enhances the depletion of Fe and the segregation of Ni and Si. The addition of 2% Si causes the depletion of Cr and Fe and the segregation of Ni and Si at grain boundaries. Thus, the Si content should be as low as possible. In order to reduce the depletion of Cr at grain boundaries, which is one of the major causes of IASCC, Si content should be less than 1%. (author)

  4. Atmospheric Corrosion Behavior and Mechanism of a Ni-Advanced Weathering Steel in Simulated Tropical Marine Environment

    Science.gov (United States)

    Wu, Wei; Zeng, Zhongping; Cheng, Xuequn; Li, Xiaogang; Liu, Bo

    2017-12-01

    Corrosion behavior of Ni-advanced weathering steel, as well as carbon steel and conventional weathering steel, in a simulated tropical marine atmosphere was studied by field exposure and indoor simulation tests. Meanwhile, morphology and composition of corrosion products formed on the exposed steels were surveyed through scanning electron microscopy, energy-dispersive x-ray spectroscopy and x-ray diffraction. Results indicated that the additive Ni in weathering steel played an important role during the corrosion process, which took part in the formation of corrosion products, enriched in the inner rust layer and promoted the transformation from loose γ-FeOOH to dense α-FeOOH. As a result, the main aggressive ion, i.e., Cl-, was effectively separated in the outer rust layer which leads to the lowest corrosion rate among these tested steels. Thus, the resistance of Ni-advanced weathering steel to atmospheric corrosion was significantly improved in a simulated tropical marine environment.

  5. Abrasive wear resistance and microstructure of Ni-Cr-B-Si hardfacing alloys with additions of Al, Nb, Mo, Fe, Mn and C

    International Nuclear Information System (INIS)

    Berns, H.; Fischer, A.; Theisen, W.

    1987-01-01

    The development of new Ni-base hardfacing alloys for filler wire welding or metal spraying should result in materials with a good resistance against high temperature corrosion and abrasive wear. The first step is to design microstructures, which obtain a satisfactory abrasive wear behaviour at room temperature. Thus, different alloys are melted and scrutinized as to their microstructure and their abrasive wear resistance in laboratory. Compared to commercial Ni-base hardfacing alloys they show a higher volume fraction of coarse hard phases due to the additional, initial solidification of Nb-carbides and Cr-, and Mo-borides. Thus, the abrasive wear resistance is improved. For hard abrasive particles, such as corundum, the Ni-base alloys are more wear resistant than harder Fe-base alloys investigate earlier. This is due to the tougher Ni metal matrix that results in microcracking not to be the most significantly acting wear mechanism

  6. Investigation of Cr-Ni duplex stainless steel

    International Nuclear Information System (INIS)

    Lu Shiying

    1985-01-01

    At temperatures of 450 - 750 0 C, a laminate-shaped intermetallic phase Fe3Cr3Mo2Si2 has been observed. Intergranular brittle fracture is due to the precipitation of the Fe3Cr3Mo2SI2 phase, but quasi-cleavage fracture is connected with the precipitation of chi and σ phases. The formation of chi and σ during aging at 750 - 900 0 C results in a drastic decrease of the SCC resistance of Cr18Ni5 steel. In order to avoid a fully ferritic microstructure in Cr18Ni5 duplex steel after heating at high temperature or welding, the K value must be kept to 0.42 for thin wall tube. The decrease in SCC resistance after cold deformation is not due to the formation of strain-induced martensite but is connected with significant reduction in the resistance to pitting corrosion. (author)

  7. [The effect of bacteria reaction time on corrosion properties of Ni-Cr alloys pretreated with different proteins].

    Science.gov (United States)

    Qi, Han-quan; Zhang, Song-mei; Qian, Chao; Yuan-Li, Zheng

    2015-12-01

    To evaluate the corrosion properties of absorbed protein on the surface of NiCr alloys, and provide experimental base for corrosion resistance of dental casting alloys. NiCr alloy specimens were divided into 3 groups: one group was exposed to the artificial saliva(control group), and the other 2 groups were exposed to the artificial saliva with 1% bovine serum albumin(BSA), or 0.22% lysozyme(LSZ). Group of BSA and group of LSZ were the experimental group. Specimens in 3 groups were cultured in solution of Streptococcus mutans for 12 h, 24 h, 36 h and 48h, and investigated with electrochemical impedance spectroscopy measurement(EIS) and potentiodynamic polarization measurement(POT) to determine the corrosion resistance of the alloys. The data was analyzed with SPSS 17.0 software package. The results indicated that the corrosion resistance of both BSA group and LSZ group were higher than that of the control group (Pcorrosion resistance of BSA group and LSZ group had no significant difference (P>0.05), but was still higher than that of the control group. After 36 h culture time, the control group and the BSA group had no statistical difference in corrosion resistance (P>0.05), while the LSZ group had the poorest corrosion resistance. When the culture time extended to 48 h, the control group had a better corrosion resistance compared with the BAS group and the LSZ group(Pcorrosion properties than LSZ group. The potentiodynamic polarization curve and electrochemical impedance spectroscopy had similar results. The adhesion of BSA and LSZ on the surface of the NiCr alloys in the early time could effectively inhibit the corrosive effect of Streptococcus mutans. The LSZ had better effect than BSA. With the continuing role of bacteria and the consumption of the absorb protein, the corrosion resistance of NiCr alloys toward Streptococcus mutans becomes lower than the alloys without absorb protein, which demonstrated that the adhesion of protein would change the surface

  8. Influence of Cr and Y Addition on Microstructure, Mechanical Properties, and Corrosion Resistance of SPSed Fe-Based Alloys

    Science.gov (United States)

    Muthaiah, V. M. Suntharavel; Mula, Suhrit

    2018-03-01

    Present work investigates the microstructural stability during spark plasma sintering (SPS) of Fe-Cr-Y alloys, its mechanical properties and corrosion behavior for its possible applications in nuclear power plant and petrochemical industries. The SPS was carried out for the Fe-7Cr-1Y and Fe-15Cr-1Y alloys at 800 °C, 900 °C, and 1000 °C due to their superior thermal stability as reported in Muthaiah et al. [Mater Charact 114:43-53, 2016]. Microstructural analysis through TEM and electron back scattered diffraction confirmed that the grain sizes of the sintered samples depicted a dual size grain distribution with >50 pct grains within a range of 200 nm and remaining grains in the range 200 nm to 2 µm. The best combination of hardness, wear resistance, and corrosion behavior was achieved for the samples sintered at 1000 °C. The high hardness (9.6 GPa), minimum coefficient of friction (0.25), and extremely low wear volume (0.00277 × 10-2 mm3) and low corrosion rate (3.43 mpy) are discussed in the light of solid solution strengthening, grain size strengthening, grain boundary segregation, excellent densification due to diffusion bonding, and precipitation hardening due to uniformly distributed nanosize Fe17Y2 phase in the alloy matrix. The SEM analysis of the worn surface and corroded features corroborated well with the wear resistance and corrosion behavior of the corresponding samples.

  9. Effect of chemical composition on corrosion resistance of Zircaloy fuel cladding tube for BWR

    International Nuclear Information System (INIS)

    Inagaki, Masahisa; Akahori, Kimihiko; Kuniya, Jirou; Masaoka, Isao; Suwa, Masateru; Maru, Akira; Yasuda, Teturou; Maki, Hideo.

    1990-01-01

    Effects of Fe and Ni contents on nodular corrosion susceptibility and hydrogen pick-up of Zircaloy were investigated. Total number of 31 Zr alloys having different chemical compositions; five Zr-Sn-Fe-Cr alloys, eight Zr-Sn-Fe-Ni alloys and eighteen Zr-Sn-Fe-Ni-Cr alloys, were melted and processed to thin plates for the corrosion tests in the environments of a high temperature (510degC) steam and a high temperature (288degC) water. In addition, four 450 kg ingots of Zr-Sn-Fe-Ni-Cr alloys were industrially melted and BWR fuel cladding tubes were manufactured through a current material processing sequence to study their producibility, tensile properties and corrosion resistance. Nodular corrosion susceptibility decreased with increasing Fe and Ni contents of Zircaloys. It was seen that the improved Zircaloys having Fe and Ni contents in the range of 0.30 [Ni]+0.15[Fe]≥0.045 (w%) showed no susceptibility to nodular corrosion. An increase of Fe content resulted in a decrease of hydrogen pick-up fraction in both steam and water environments. An increase of Fe and Ni content of Zircaloys in the range of Fe≤0.25 w% and Ni≤0.1 w% did not cause the changes in tensile properties and fabricabilities of fuel cladding tube. The fuel cladding tube of improved Zircaloy, containing more amount of Fe and Ni than the upper limit of Zircaloy-2 specification showed no susceptibility to nodular corrosion even in the 530degC steam test. (author)

  10. Alloying effect on hardening of martensite stainless steels of the Fe-Cr-Ni and Fe-Cr-Co systems

    International Nuclear Information System (INIS)

    Fel'dgandler, Eh.G.; Savkina, L.Ya.

    1975-01-01

    The effect of alloying elements is considered on the γ → a-transformation and hardening of certain compositions of the ternary Fe-Cr-Ni- and Fe-Cr-Co alloy systems with the martensite structure. In martensite Fe-(10 to 14)% Cr base steels the elements Co, Cu, W, Ni, Mo, Si, Cr decrease, Mn, Si, Mo, Cu increase, and Cr, Ni, Co decrease the temperature of α → γ-transition. The tempering of martensite steels of the Fe-Cr-Ni- and Fe-Cr-Co-systems containing 10 to 14% Cr, 4 to 9% Ni, and 7 to 12% Co does not lead to hardening. Alloyage of the martensite Fe-Cr-Ni-, Fe-Cr-Co- and Fe-Cr-Ni-Co base separately with Mo, W, Si or Cu leads to a hardening during tempering, the hardening being the higher, the higher is the content of Ni and, especially, of Co. The increase in the content of Mo or Si produces the same effect as the increase in the Co content. In on Fe-Cr-Co or Fe-Cr-Ni-Co based steels alloyed with Mo or Si, two temperature ranges of ageing have been revealed which, evidently, have different hardening natures. The compositions studied could serve as the base material for producing maraging stainless steels having a complex variety of properties

  11. Effect of niobium addition to the Fe-17% Cr alloy on the resistance to generalized corrosion in sulfuric acid

    International Nuclear Information System (INIS)

    Alonso, Neusa; Wolynec, Stephan

    1992-01-01

    The aim of present work was to investigate the influence of Nb upon the corrosion resistance to o.5 M H2 SO 4 cf 17% Cr ferritic stainless steels, to which it was added in amounts larger than those necessary for the stabilization of interstitial elements. The performance of Fe-17% Cr alloys containing 0.31%, 0.58%, 1.,62% Nb was compared to that of two other Fe-17% Cr alloys containing 0.31%, 0.58% and 1.62% Nb was compared to that of two other Fe-175 Cr alloys, one without additions and another containing 0.93% Nb. Through weight and electrochemical measurements and through morphologic examination of corroded surface it was found that in o.5 M H 2 SO 4 solution the corrosion of these alloys, with the exception of that containing molybdenum, products in two different stages. In the first stage (up to about 60 minutes the rate practically does not change with time, the lower rates being displayed by alloys containing larger mounts of Nb. In the second stage (for immersion times larger than 60 minutes) the corrosion rate increases with time. the corrosion rate of Mo containing alloy is constant with time so that for longer immersion times this alloy becomes the most resistant. The first stage was discussed in terms of electromechanical properties of Nb and its ability to combine with steel impurities, while the second stage was considered as affected by corrosion products formed on the surface of these alloys after certain time of immersion. (author)

  12. The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. (Argonne National Lab., IL (USA)); Baxter, D.J. (Argonne National Lab., IL (USA) INCO Alloy Ltd., Hereford, England (UK))

    1990-11-01

    05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

  13. Corrosion resistance of Ultra-Low-Carbon 19% Cr-11% Ni stainless steel for nuclear fuel reprocessing plants in nitric acid

    International Nuclear Information System (INIS)

    Ariga, Tamako; Takagi, Yoshio; Inazumi, Toru; Masamura, Katsumi; Sukekawa, M.

    1995-01-01

    An Ultra-Low-Carbon 19% Cr-11% Ni Stainless Steels used in nuclear fuel reprocessing plants where highly corrosion resistance in nitric acid is required has been developed. This steel has optimized the chemistry composition to decrease inclusions and deformation-induced martensitic transformation. The formation of deformation-induced martensite has the potential danger of accelerating corrosion in nitric acid. In this paper, effects of cold reduction and martensitic transformation on corrosion resistance of Ultra-Low-Carbon Stainless Steels in nitric acid are discussed. The developed steel showed excellent corrosion resistance during long-term exposure to nitric acid. (author)

  14. Stress corrosion cracking of Ni-Fe-Cr alloys in acid sulfate environments relevant to CANDU steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Persaud, S.Y.; Carcea, A.G., E-mail: suraj.persaud@mail.utoronto.ca [Univ. of Toronto, Toronto, ON (Canada); Huang, J.; Korinek, A.; Botton, G.A. [McMaster Univ., Hamilton, ON (Canada); Newman, R.C. [Univ. of Toronto, Toronto, ON (Canada)

    2014-07-01

    Ni-Fe-Cr alloys used in nuclear plants have been found susceptible to stress corrosion cracking (SCC) in acid sulfate environments. Electrochemical measurements and SCC tests were done using Ni, Alloy 600, and Alloy 800 in acid sulfate solutions at 315 {sup o}C. Electrochemical measurements suggested that sulfate is a particularly aggressive anion in mixed chloride systems. Cracks with lengths in excess of 300 μm were present on stressed Alloy 800 samples after 60 hours. High resolution analytical electron microscopy was used to extract a crack tip from an Alloy 800 sample and draw final conclusions with respect to the mechanism of SCC. (author)

  15. Effects of lipopolysaccharides on the corrosion behavior of Ni-Cr and Co-Cr alloys.

    Science.gov (United States)

    Yu, Weiqiang; Qian, Chao; Weng, Weimin; Zhang, Songmei

    2016-08-01

    Lipopolysaccharides (LPS) are constituents of gingival crevicular fluid and may affect the base metal alloys used in metal ceramic crowns. The role of LPS in base metal alloys is currently unknown. The purpose of this in vitro study was to evaluate the effects of gram-negative bacterial LPS on the electrochemical behavior of Ni-Cr and Co-Cr alloys. Alloy specimens were divided into 4 groups according to Escherichia coli LPS concentration (0, 0.15, 15, and 150 μg/mL) in acidic saliva (pH 5). Open circuit potential (OCP) and potentiodynamic polarization behavior were examined using a computer-controlled potentiostat. Metal ions released from the 2 alloys were measured by immersion in LPS-free solution and 150 μg/mL LPS solution and analyzed by inductively coupled plasma atomic emission spectrometry (ICP-AES). Data were evaluated using 1-way ANOVA (α=.05). Compared with control groups, medium LPS concentration (15 μg/mL) accelerated Ni-Cr alloy corrosion (Palloy corrosion (Pcorrosion current density, and polarization resistance parameters. After immersion in high LPS concentrations (150 μg/mL), a slight increase in Ni ion release (P >.05) was observed for the Ni-Cr alloy, while a more significant Co ion release (Palloy. LPS negatively affected the electrochemical behavior of both the Ni-Cr and Co-Cr alloys. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  16. Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2011-10-15

    The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

  17. FP corrosion dependence on carbon and chromium content in Fe-Cr steel

    International Nuclear Information System (INIS)

    Sasaki, Koei; Tanigaki, Takanori; Fukumoto, Ken-ichi; Uno, Masayoshi

    2015-01-01

    In an attempt to investigate Cs or Cs-Te corrosion dependence on chromium or carbon content in Fe-Cr steel, cesium and Cs-Te corrosion test were performed to three specimens, Fe-9Cr-0C, Fe-9Cr-0.14C and Fe-13Cr-0.14C, for 100 hours at 973K in simulated high burn-up fuel pin environment. Cesium corrosion depth has no dependence on chromium or carbon content in Fe-Cr steel. Cs-Te corrosion was appeared in only Fe-13Cr-0.14C which has chromium carbides ranged along grain boundary. Appearance of the Cs-Te corrosion was determined by distribution or arrangement of chromium carbides which depends on chromium and carbon content. (author)

  18. Thermodynamic Modelling of Fe-Cr-Ni-Spinel Formation at the Light-Water Reactor Conditions

    International Nuclear Information System (INIS)

    Kurepin, V. A.; Kulik, D. A.; Hitpold, A.; Nicolet, M.

    2002-03-01

    In the light water reactors (LWR), the neutron activation and transport of corrosion products is of concern in the context of minimizing the radiation doses received by the personnel during maintenance works. A practically useful model for transport and deposition of the stainless steel corrosion products in LWR can only be based on an improved understanding of chemical processes, in particular, on the attainment of equilibrium in this hydrothermal system, which can be described by means of a thermodynamic solid-solution -aqueous-solution (SSAS) model. In this contribution, a new thermodynamic model for a Fe-Cr-Ni multi-component spinel solid solutions was developed that considers thermodynamic consequences of cation interactions in both spinel sub-Iattices. The obtained standard thermodynamic properties of two ferrite and two chromite end-members and their mixing parameters at 90 bar pressure and 290 *c temperature predict a large miscibility gap between (Fe,Ni) chromite and (Fe,Ni) ferrite phases. Together with the SUPCRT92-98 thermo- dynamic database for aqueous species, the 'spinel' thermodynamic dataset was applied to modeling oxidation of austenitic stainless steel in hydrothermal water at 290*C and 90 bar using the Gibbs energy minimization (GEM) algorithm, implemented in the GEMS-PSI code. Firstly, the equilibrium compositions of steel oxidation products were modelIed as function of oxygen fugacity .fO 2 by incremental additions of O 2 in H 2 O-free system Cr-Fe- Ni-O. Secondly, oxidation of corrosion products in the Fe-Cr-Ni-O-H aquatic system was modelIed at different initial solid/water ratios. It is demonstrated that in the transition region from hydrogen regime to oxygen regime, the most significant changes in composition of two spinel-oxide phases (chromite and ferrite) and hematite must take place. Under more reduced conditions, the Fe-rich ferrite (magnetite) and Ni-poor chromite phases co-exist at equilibrium with a metal Ni phase, maintaining

  19. Thermodynamic Modelling of Fe-Cr-Ni-Spinel Formation at the Light-Water Reactor Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kurepin, V.A.; Kulik, D.A.; Hitpold, A.; Nicolet, M

    2002-03-01

    In the light water reactors (LWR), the neutron activation and transport of corrosion products is of concern in the context of minimizing the radiation doses received by the personnel during maintenance works. A practically useful model for transport and deposition of the stainless steel corrosion products in LWR can only be based on an improved understanding of chemical processes, in particular, on the attainment of equilibrium in this hydrothermal system, which can be described by means of a thermodynamic solid-solution -aqueous-solution (SSAS) model. In this contribution, a new thermodynamic model for a Fe-Cr-Ni multi-component spinel solid solutions was developed that considers thermodynamic consequences of cation interactions in both spinel sub-Iattices. The obtained standard thermodynamic properties of two ferrite and two chromite end-members and their mixing parameters at 90 bar pressure and 290 *c temperature predict a large miscibility gap between (Fe,Ni) chromite and (Fe,Ni) ferrite phases. Together with the SUPCRT92-98 thermo- dynamic database for aqueous species, the 'spinel' thermodynamic dataset was applied to modeling oxidation of austenitic stainless steel in hydrothermal water at 290*C and 90 bar using the Gibbs energy minimization (GEM) algorithm, implemented in the GEMS-PSI code. Firstly, the equilibrium compositions of steel oxidation products were modelIed as function of oxygen fugacity .fO{sub 2} by incremental additions of O{sub 2} in H{sub 2}O-free system Cr-Fe- Ni-O. Secondly, oxidation of corrosion products in the Fe-Cr-Ni-O-H aquatic system was modelIed at different initial solid/water ratios. It is demonstrated that in the transition region from hydrogen regime to oxygen regime, the most significant changes in composition of two spinel-oxide phases (chromite and ferrite) and hematite must take place. Under more reduced conditions, the Fe-rich ferrite (magnetite) and Ni-poor chromite phases co-exist at equilibrium with a metal Ni

  20. Excellent corrosion resistance of 18Cr-20Ni-5Si steel in liquid Pb-Bi

    International Nuclear Information System (INIS)

    Kurata, Y.; Futakawa, M.

    2004-01-01

    The corrosion properties of three austenitic steels with different Si contents were studied under oxygen-saturated liquid Pb-Bi condition for 3000 h. The three austenitic steels did not exhibit appreciable dissolution of Ni and Cr at 450 deg. C. At 550 deg. C, the thick ferrite layer produced by dissolution of Ni and Cr was found in JPCA and 316SS with low Si contents while the protective oxide film composed of Si and O was formed on 18Cr-20Ni-5Si steel and prevented dissolution of Ni and Cr

  1. Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

    Science.gov (United States)

    Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

    2018-03-01

    Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Thermodynamic stability of oxides in the Ni-Cr-Fe system and stress corrosion crack growth kinetics of alloy 600 in primary water

    International Nuclear Information System (INIS)

    Caron, D.; Cassagne, T.; Daret, J.; Santarini, G.; Mazille, H.

    1999-01-01

    In the framework of the study of stress corrosion of alloy-600, a thermodynamical study of stoichiometric simple and mixed oxides of Ni-Cr-Fe system has been performed. This theoretical work shows that the oxidation of alloy-600 is dependent on temperature and on the quantity of dissolved hydrogen

  3. Structure change in 25 Cr - 20 Ni steels as a function of their Cr, Ni, Si and W content

    International Nuclear Information System (INIS)

    Gribaudo, L.M.; Durand, F.; Durand-Charre, M.

    1983-01-01

    The influence of varying the Cr, Ni, Si and W concentrations on the type and composition of the carbides of solidification and on the phase shift temperature is studied with 18 alloys of composition close to stainless steel-25-20 (AISI 310) composition. Experimental techniques used are differential thermal analysis, microprobe and scanning electron microscope. Crystallization is interpreted with the equilibrium diagram Ni-Cr-C. The formation of the interdendritic σ phase for a chromium rich alloys is interpreted with the phase equilibrium diagram of Fe-Ni-Cr-C. Mechanical properties and corrosion resistance are dependent on the morphology of the carbides M 7 C 3 and M 23 C 6 [fr

  4. Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    This work aims at developing computational tools for modeling thermal and radiation effects on solute segregation at grain boundaries (GBs) and precipitation. This report described two major efforts. One is the development of computational tools on integrated modeling of thermal equilibrium segregation (TES) and radiation-induced segregation (RIS), from which synergistic effects of thermal and radiation, pre-existing GB segregation have been taken into consideration. This integrated modeling was used in describing the Cr and Ni segregation in the Fe-Cr-Ni alloys. The other effort is thermodynamic modeling on the Fe-Cr-Ni-Mo system which includes the major alloying elements in the investigated alloys in the Advanced Radiation Resistant Materials (ARRM) program. Through thermodynamic calculation, we provide baseline thermodynamic stability of the hardening phase Ni2(Cr,Mo) in selected Ni-based super alloys, and contribute knowledge on mechanistic understanding on the formation of Ni2(Cr,Mo) in the irradiated materials. The major outcomes from this work are listed in the following: 1) Under the simultaneous thermal and irradiation conditions, radiation-induced segregation played a dominant role in the GB segregation. The pre-existing GB segregation only affects the subsequent radiation-induced segregation in the short time. For the same element, the segregation tendency of Cr and Ni due to TES is opposite to it from RIS. The opposite tendency can lead to the formation of W-shape profile. These findings are consistent with literature observation of the transitory W-shape profile. 2) While TES only affects the distance of one or two atomic layers from GBs, the RIS can affect a broader distance from GB. Therefore, the W-shape due to pre-existing GB segregation is much narrower than that due to composition gradient formed during the transient state. Considering the measurement resolution of Auger or STEM analysis, the segregation tendency due to RIS should play a dominant

  5. On the corrosion testing of weldments of high alloyed CrNiMo-stainless steels and NiCrMo-alloys

    International Nuclear Information System (INIS)

    Riedel, G.; Voigt, C.; Werner, H.

    1997-01-01

    Weldments of high-alloyed CrNiMo stainless steels and NiCrMo alloys can be more susceptible to localized corrosion than the solution annealed basic material owing to segregations and precipitations in the heat affected zone, the high temperature zone and/or in the weld. To investigate these differences the FeCl 3 -test (10% FeCl 3 . 6aq), the test ''green death'' (11.5% H 2 SO 4 , 1.2% HCl, 1% CuCl 2 , 1% FeCl 3 ) as well as chronopotentiostatic tests in artificial sea water or in 3% NaCl-solution are used. In particular for testing the highest alloyed materials a CaCl 2 -test was developed (4.5 M CaCl 2 , chronopotentiostatic test in duration of 8 to 10 hours at + 200 mV (SCE)), which can be carried out to a temperature of 115 C at atmospheric pressure. The aggressivity increases in the range FeCl 3 -test, ''green death''-test, CaCl 2 -test. Matching and graduated over-alloyed weldments (TIG, heat input of 7 and 15.5 kJ/cm) of materials 1.4529, 1.4562, 2.4856, 2.4819 (german materials No.) are comparingly examined in various tests, of materials 1.4406, 1.4539, 1.4439 and 1.4563 (german materials No.) only matching weldments in the FeCl 3 -test. In strongly oxidizing media only a highly over-alloyed performed weldment (filler material 2.4607, german material No.) produces the best corrosion behaviour, measured as the critical temperatures of localized corrosion. Measurements of critical current densities of passivation can be used for investigations of corrosion behaviour of weldments, too. Critical current densities of passivation are showing a tendency to inverse proportion to the critical temperatures of localized corrosion. Suitable electrolytes are among others 0.2 M H 2 SO 4 + 1 M NaCl + 10 -3 % KSCN, N 2 -bubbled, 25 to 60 C and xM H 2 SO 4 + 4 M NaCl + 10 -3 % KSCN (x = 0.05 to 1), 25 C, in contact with air. An influence of heat input at the welding is indicated in the test of localized corrosion, but it is only small. It is sometimes more clearly shown at

  6. Cr-Ni ALLOY ELECTRODEPOSITION AND COMPARISON WITH CONVENTIONAL PURE Cr COATING TECHNIQUE

    Directory of Open Access Journals (Sweden)

    M. Moniruzzaman

    2012-12-01

    Full Text Available Cr coating is widely used as the outer surface of precision parts due to its attractive appearance and superior corrosion resistance properties. It is obtained by electrodeposition via a conventional bath with hexavalent Cr ions. This manufacturing technique has many drawbacks, such as very low efficiency and high operating temperature and it is hazardous to health. In this work, we studied a Cr-Ni alloy deposition technique and compared the alloy coating properties to those with conventional Cr coating. Sequential two-step alloy electrodeposition was also compared. We took varying concentrations of Cr, Ni and complexing agents for the electrodeposition of Cr-Ni alloy and sequential Cr-Ni alloy coating on mild steel. Operating parameters, i.e. current density and temperature, were varied to examine their effects on the coating properties. The coatings thus obtained were characterized by visual observation, corrosion test, microhardness measurement, morphology and chemical analysis. The Cr-Ni alloy coating was found to be more corrosion resistant in 5% NaCl solution and harder than the pure Cr coating obtained by conventional electrodeposition. Toxic gas was produced in a much lower extent in the alloy coating than the conventional Cr coating technique. Again, the two-step Cr-Ni alloy coating was found better in terms of corrosion resistance as well as hardness compared to the Cr-Ni alloy coating. The process was also found to be much more environmentally friendly.

  7. Chemical and structural effects of phosphorus on the corrosion behavior of ion beam mixed Fe-Cr-P alloys

    International Nuclear Information System (INIS)

    Demaree, J.D.; Was, G.S.; Sorensen, N.R.

    1992-01-01

    An experimental program was conducted to determine the mechanisms by which phosphorus affects the corrosion and passivation behavior of Fe-Cr-P alloys. To identify separately the effects of structure and chemistry on the corrosion behavior, thin films of Fe-10Cr-xP (0≤x≤35 at.%) were prepared by ion beam mixing. Films with a phosphorus content greater than approximately 20at.% were found to be entirely amorphous. Devitrification of the amorphous phase was accomplished by heating the samples to 450degC in an inert environment. Standard polarization tests of the sulfuric acid (with and without Cl - ) indicated that the films containing phosphorus were more corrosion resistant than Fe-10Cr, at both active and passive potentials. There was a monotonic relationship between the amount of phosphorus in the alloy and the corrosion resistance, with the open-circuit corrosion rate of Fe-10Cr-35P nearly four orders of magnitude lower than that of Fe-10Cr. Devitrification of the alloys had no significant effect on the corrosion rate, indicating that the primary effect of phosphorus is chemical in nature, and not structural. The passive oxides were depth-profiled using X-ray photoelectron spectroscopy, which indicated that phosphorus was a primary constituent, as phosphate. The presence of phosphate in the passive oxides reduced the overall corrosion rate directly, by suppressing anodic dissolution. The presence of phosphorus did enhance chromium enrichment in the oxide, but that was not thought to be the primary mechanism by which phosphorus increased the corrosion resistance. (orig.)

  8. Improved corrosion resistance of spin-valve film

    International Nuclear Information System (INIS)

    Tetsukawa, H.; Hommura, H.; Okabe, A.; Soda, Y.

    2007-01-01

    We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head

  9. Improved corrosion resistance of spin-valve film

    Energy Technology Data Exchange (ETDEWEB)

    Tetsukawa, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)]. E-mail: tetsukaw@arc.sony.co.jp; Hommura, H. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Okabe, A. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan); Soda, Y. [Sony Corporation, 6-7-35 Kitashinagawa, Shinagawa-ku, Tokyo 141-0001 (Japan)

    2007-06-15

    We investigated the corrosion behavior and magnetoresistance of spin-valve film in order to improve the corrosion resistance of the spin-valve head for a tape recording system. The conventional spin-valve head (sub./Ta/NiFe/CoFe/Cu/CoFe/PtMn/Ta) with no diamond-like carbon (DLC) protective layer showed poor corrosion resistance. This is because the CoFe for ferromagnetic layer and Cu for spacer in the spin-valve film exhibited poor corrosion resistance. The corrosion resistance of the CoFe film and Cu film improved with the addition of Ni and Au, respectively. The spin-valve film (sub./Ta/NiFe/CoNiFe/CuAu/CoNiFe/PtMn/Ta) showed higher pitting potential than the conventional spin-valve film by +0.45 V. This presents a significant improvement over the conventional spin-valve film. We also investigated the effect of the composition of ferromagnetic layer and spacer on the magnetoresistance of the spin-valve film. The magnetoresistance of the spin-valve film by substitution of CoNiFe for CoFe in ferromagnetic layer decreased slightly. The magnetoresistance of the spin-valve film decreased as the addition of Au of the spacer increased. The diffusion at CoNiFe/CuAu interface has not been observed in annealing process. The quantitative relation between corrosion resistance and magnetoresistance of spin-valve film, and its ferromagnetic layer and spacer's compositions have been clarified. The output voltage at 50 Oe of the corrosion-resistant spin-valve head with CoNiFe ferromagnetic layer and CuAu spacer was about 50% of that of the conventional spin-valve head.

  10. Effects of anodic passivation on the constitution, stability and resistance to corrosion of passive film formed on an Fe-24Mn-4Al-5Cr alloy

    International Nuclear Information System (INIS)

    Zhang, Y.S.; Zhu, X.M.; Liu, M.; Che, R.X.

    2004-01-01

    The effects of anodic aging time and potential on the corrosion resistance, stability and constitution of the passive film formed on an Fe-24Mn-4Al-5Cr alloy in 50% HNO 3 solution were studied by using combined electrochemical measurements and Auger electron spectroscopic (AES)/X-ray photoelectron spectroscopic (XPS) analysis. In the anodic passive region, prolonged anodic aging time or increased passivating potential can induce better protective and stable properties of the passive film and better resistance to corrosion. With increasing aging time from 15 min to 5 h, the time required for the potential decay from the passive to active state increases from about 300 up to above 12,000 s, and the corrosion resistance in 1 mol l -1 Na 2 SO 4 solution of Fe-24Mn-4Al-5Cr alloy, characterized by polarization curves, is superior to that of Fe-13% Cr-0.1% C stainless steel. AES and XPS analyses of the aging passive film show that these improvements of properties are related to modifications of the passive layer with time. The increase of resistance to corrosion is attributed to Al 2 O 3 and Cr 2 O 3 enrichment and oxides of Fe and Mn depletion in the passive film and a thickening of the effective barrier layer of oxides

  11. Corrosion behaviour of Nd-Fe-B magnets containing Co and Cr

    International Nuclear Information System (INIS)

    Pawlowska, G.; Bala, H.; Szymura, S.

    1993-01-01

    The effect of partial substitution of iron by Co and Cr on corrosion behaviour of Nd 16 Fe 76 B 8 permanent magnets has been investigated. Small additions of Cr (1 to 4%at) are enough to ensure maximal corrosion inhibition. Greater amount of Cr into Nd-Fe-B alloy (>8%at), against expectations, practically do not affect the corrosion behaviour and additionally, considerably worsen its magnetic properties. Corrosion tests have shown a distinct effect of cobalt addition on the inhibition of both acid corrosion and the abnormal dissolution process of the Nd-Fe-Co-B magnets. Cobalt additions inhibit the atmosphere corrosion of Nd-Fe-B permanent magnets, especially a salt-spray environment. (author). 6 refs, 4 figs, 1 tab

  12. Effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels

    International Nuclear Information System (INIS)

    Kim, Jae Young; Park, Yong Soo; Kim, Young Sik

    1998-01-01

    This paper dealt with the effect of microstructure on the localized corrosion of Fe-Cr-Mn-N stainless steels. The experimental alloys were made by vacuum induction melting and then hot rolled. The alloys were designed by controlling Cr eq /Ni eq ratio. Two alloys had austenitic phase and one alloy showed (austenite+ferrite) du-plex phase. High nitrogen addition in austenitic alloys stabilized the austenitic structure and then suppressed the formations of ferrite and α martensite, but martensite was formed in the case of large Cr eq /Ni eq ratio and low nitrogen addition. Pitting initiation site was grain boundary in austenitic alloys and was ferrite/austenite phase boundary in duplex alloy in the HCl solution. In sulfuric acids, austenitic alloys showed uniform corrosion, but ferrite phase was preferentially corroded in duplex alloy. The preferential dissolution seems to be related with the distribution of alloying elements between ferrite and austenite. Intergranular corrosion test showed that corrosion rate by immersion Huey test had a linear relation with degree of sensitization by EPR test

  13. Pitting Corrosion of Ni3(Si,Ti+2Cr Intermetallic Compound at Various Chloride Concentrations

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2014-05-01

    Full Text Available The pitting corrosion of Ni3(Si,Ti with 2 at% Cr containing two regions of a Ni3(Si,Ti single-phase of L12 structure and a mixture phase of of (L12 +Niss was investigated as function of chloride concentrations by using a polarization method, scanning electron microscope and energy dispersive X-Ray spectroscopy in neutral sodium chloride solutions at 293 K.  The pitting corrosion of Ni3(Si,Ti with and without the addition of aluminium and type C276 alloy were also studied under the same experimental condition for the comparison.  The pitting potential obtained for the Ni3(Si,Ti with 2 at% Cr decreased with increasing chloride concentration.  The specific pitting potentials and the pitting potentials were decreased in the order of C276 alloy > Ni3(Si,Ti > Ni3(Si,Ti + 2Cr > Ni3(Si,Ti + 4Al, which means that the pitting corrosion resistance of Ni3(Si,Ti with 2 at% Cr was higher than Ni3(Si,Ti with 4 at% Al, but lower than that of Ni3(Si,Ti.  A critical chloride concentration of Ni3(Si,Ti with 2 at% Cr was found to be higher than that of Ni3(Si,Ti with at% Al. In addition, the presence of high concentration for oxygen indicates the occurrence of pit formation.

  14. Crevice Corrosion on Ni-Cr-Mo Alloys

    International Nuclear Information System (INIS)

    P. Jakupi; D. Zagidulin; J.J. Noel; D.W. Shoesmith

    2006-01-01

    Ni-Cr-Mo alloys were developed for their exceptional corrosion resistance in a variety of extreme corrosive environments. An alloy from this series, Alloy-22, has been selected as the reference material for the fabrication of nuclear waste containers in the proposed Yucca Mountain repository located in Nevada (US). A possible localized corrosion process under the anticipated conditions at this location is crevice corrosion. therefore, it is necessary to assess how this process may, or may not, propagate if the use of this alloy is to be justified. Consequently, the primary objective is the development of a crevice corrosion damage function that can be used to assess the evolution of material penetration rates. They have been using various electrochemical methods such as potentiostatic, galvanostatic and galvanic coupling techniques. Corrosion damage patterns have been investigated using surface analysis techniques such as scanning electron microscopy (SEM) and optical microscopy. All crevice corrosion experiments were performed at 120 C in 5M NaCl solution. Initiating crevice corrosion on these alloys has proven to be difficult; therefore, they have forced it to occur under either potentiostatic or galvanostatic conditions

  15. Difference between Cr and Ni K-edge XANES spectra of rust layers formed on Fe-based binary alloys exposed to Cl-rich environment

    International Nuclear Information System (INIS)

    Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

    2005-01-01

    The rust layer formed on weathering steel possesses a strong protective ability against corrosives in an atmospheres. This ability is related to the structure of the rust layer. The difference in the protective ability of a rust layer. The difference in the protective ability of a rust layer in a Cl-rich environment between conventional weathering steel containing Cr and advanced weathering steel containing Ni is believed to be caused by the differences in local structural and chemical properties between alloying elements. Cr and Ni, in the rust layer. In order to examine the effect of these alloying elements on the structure of the rust layer formed on steel in a Cl-rich environment, we have performed Cr and Ni K-edge X-ray absorption near-edge structure (XANES) measurements for the rust layer of Fe-Cr and Fe-Ni binary alloys exposed to a Cl-rich atmosphere using synchrotron radiation. The results of the Cr K-edge XANES measurements for the rust layer of Fe-Cr binary alloys show that the atomic geometry around Cr depends on the concentration of Cr. Therefore, it is expected that the local structure around Cr in the rust layer is unstable. On the other hand, from the results of the Ni K-edge XANES measurements for the rust layer of Fe-Ni binary alloys. Ni is considered to be positioned at a specific site in the crystal structure of a constituent of the rust layer, such as akaganeite or magnetite. As a consequence, Ni negligibly interacts with Cl - ions in the rust layer. (author)

  16. Supercritical water corrosion of high Cr steels and Ni-base alloys

    International Nuclear Information System (INIS)

    Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

    2004-01-01

    High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

  17. Investigation on effect of iron and corundum content on corrosion resistance of the NiFe-Al2O3 coatings

    International Nuclear Information System (INIS)

    Starosta, R.; Zielinski, A.

    1999-01-01

    The alloy NiFe and composite NiFe-Al 2 O 3 coatings, obtained by electrodeposition on the base of cast iron, were investigated. The iron content in alloy coatings was dependent on iron content in galvanic bath, and was estimated by means of X-ray microanalysis at 18.5 wt. pct. and 41.2 wt. pct. No existence of ordered Ni 3 Fe phase was found by diffraction technique. Both potentiodynamic and impedance measurements disclosed that a presence of Al 2 O 3 or increasing iron content in the layer caused the decrease in corrosion resistance. (author)

  18. [Study on corrosion resistance of three non-noble porcelain alloys].

    Science.gov (United States)

    Wu, Zhikai; Xu, Sheng; Li, Wei; Teng, Jin; Li, Ning

    2011-10-01

    To study the electrochemical corrosion behavior of Co-Cr, Ni-Cr and Ni-Cr-Be based porcelain alloys in NaCl solution. Five samples of each alloy were made respectively, electric polarization curve of each alloy was obtained using potentiodynamic polarization technique. Self-corrosion potential (E(corr)), self-corrosion current density (I(corr), passive region and transpassivation potential were tested. Microstructure and constituent was examined using scanning electron microscopy and energy dispersive spectroscopy. Co-Cr alloy possessed the most desirable corrosion resistance because of its integrated, homogeneous and compact passive film. The poor compactness of Ni-Cr alloy's passive film decreased its corrosion resistance. Ni-Cr-Be alloy exhibited the worst corrosion resistance due to the Cr and Mo depleted Ni-Be eutectic phases in the alloy. Taking biological security into consideration, it is necessary to avoid the application of porcelain alloys with Be element. Co-Cr alloy with better biocompatibility possesses much broader prospect in the field of dental restoration.

  19. Corrosion in artificial saliva of a Ni-Cr-based dental alloy joined by TIG welding and conventional brazing.

    Science.gov (United States)

    Matos, Irma C; Bastos, Ivan N; Diniz, Marília G; de Miranda, Mauro S

    2015-08-01

    Fixed prosthesis and partial dental prosthesis frameworks are usually made from welded Ni-Cr-based alloys. These structures can corrode in saliva and have to be investigated to establish their safety. The purpose of this study was to evaluate the corrosion behavior of joints joined by tungsten inert gas (TIG) welding and conventional brazing in specimens made of commercial Ni-Cr alloy in Fusayama artificial saliva at 37°C (pH 2.5 and 5.5). Eighteen Ni-Cr base metal specimens were cast and welded by brazing or tungsten inert gas methods. The specimens were divided into 3 groups (base metal, 2 welded specimens), and the composition and microstructure were qualitatively evaluated. The results of potential corrosion and corrosion current density were analyzed with a 1-way analysis of variance and the Tukey test for pairwise comparisons (α=.05). Base metal and tungsten inert gas welded material showed equivalent results in electrochemical corrosion tests, while the air-torched specimens exhibited low corrosion resistance. The performance was worst at pH 2.5. These results suggest that tungsten inert gas is a suitable welding process for use in dentistry, because the final microstructure does not reduce the corrosion resistance in artificial saliva at 37°C, even in a corrosion-testing medium that facilitates galvanic corrosion processes. Moreover, the corrosion current density of brazed Ni-Cr alloy joints was significantly higher (P<.001) than the base metal and tungsten inert gas welded joints. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Study and characterization of FeNi and NiCr(80-20) % w alloys, during and after neutron irradiation, using the resistivity method

    International Nuclear Information System (INIS)

    Otero, Mauro Pereira

    1978-01-01

    We have used the resistivity method with and without neutron irradiation to study the parameters that appear in the Order-Disorder Transitions of Fe Ni(50-50)% at. and Ni Cr( 80 - 20) % w. alloys. The results obtained with Fe Ni are in agreement with those obtained by Marchand at the University of Grenoble. Several isothermal annealings were made in the range 400 - 302 deg C in which T c (Order-Disorder Transition Critical Temperature) was determined between 327 and 310 deg C. The activation energy obtained was E a = 0,49 eV and is in agreement with works of Marchand, Dienes and Damask. As for Ni Cr(80-20)% the following has been done: a) Electrical Properties characterizations, having in mind the technological applications; b) Linear and isothermal annealings were performed to determine the Order-Disorder Transition Critical Temperature (I ) supported by hypothesis made, taking into account the Yano's and Taylor's marks. The-result is T c = (536 +- 4) deg C; c) determination of activation energy E a = (1,36 +- 0.14) eV. The resistivity measurements mere performed by means of the classical 4-wire method. An anisotropy of electrical resistivity was found to exist depending on the sense of the applied electrical field. (author)

  1. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    International Nuclear Information System (INIS)

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-01-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

  2. High temperature corrosion of thermally sprayed NiCr- and amorphous Fe-based coatings covered with a KCl-K{sub 2}SO{sub 4} salt

    Energy Technology Data Exchange (ETDEWEB)

    Varis, T.; Suhonen, T.; Tuurna, S.; Ruusuvuori, K.; Holmstroem, S.; Salonen, J. [VTT, Espoo (Finland); Bankiewicz, D.; Yrjas, P. [Aabo Akademi Univ., Turku (Finland)

    2010-07-01

    New process conditions due to the requirement of higher efficiency together with the use of high-chlorine and alkali containing fuels such as biomass and waste fuels for heat and electricity production will challenge the resistance and life of tube materials. In conventional materials the addition of alloying elements to increase the corrosion resistance in aggressive combustion conditions increases costs relatively rapidly. Thermally sprayed coating offer promising, effective, flexible and cost efficient solutions to fulfill the material needs for the future. Some heat exchanger design alteractions before global commercialization have to be overcome, though. High temperature corrosion in combustion plants can occur by a variety of mechanisms including passive scale degradation with subsequent rapid scaling, loss of adhesion and scale detachment, attack by melted or partly melted deposits via fluxing reactions and intergranular-/interlamellar corrosion. A generally accepted model of the ''active oxidation'' attributes the responsibility for inducing corrosion to chlorine. The active oxidation mechanism plays a key role in the thermally sprayed coatings due to their unique lamellar structure. In this study, the corrosion behaviour of NiCr (HVOF and Wire Arc), amorphous Fe-based, and Fe13Cr (Wire Arc) thermally sprayed coatings, were tested in the laboratory under simplified biomass combustion conditions. The tests were carried out by using a KCl-K{sub 2}SO{sub 4} salt mixture as a synthetic biomass ash, which was placed on the materials and then heat treated for one week (168h) at two different temperatures (550{sup 0}C and 600 C) and in two different gas atmospheres (air and air+30%H{sub 2}O). After the exposures, the metallographic cross sections of the coatings were studied with SEM/EDX analyzer. The results showed that the coatings behaved relatively well at the lower test temperature while critical corrosion through the lamella boundaries

  3. Phase evolution, mechanical and corrosion behavior of Fe(100-x) Ni(x) alloys synthesized by powder metallurgy

    Science.gov (United States)

    Singh, Neera; Parkash, Om; Kumar, Devendra

    2018-03-01

    In the present investigation, Fe(100-x) Ni(x) alloys (x = 10, 20, 30, 40 and 50 wt%) were synthesized through the evolution of γ-taenite and α-kamacite phases by powder metallurgy route using commercially available Fe and Ni powders. Mechanically mixed powders of Fe and Ni were compacted at room temperature and sintered at three different temperatures 1000, 1200 and 1250 °C for 1 h. Both Ni concentration and sintering temperature have shown a strong impact on the phase formation, tribological and electrochemical behavior. Micro structural study has shown the formation of taenite (γ-Fe,Ni) and kamacite (α-Fe,Ni) phases in the sintered specimens. An increase in Ni fraction resulted in formation of more taenite which reduces hardness and wear resistance of specimens. Increasing the sintering temperature decreased the defect concentration with enhanced taenite formation, aiding to higher densification. Taenite formed completely in Fe50Ni50 after sintering at 1250 °C. Tribological test revealed the maximum wear resistance for Fe70Ni30 specimen due to the presence of both kamacite and taenite in significant proportions. The formation of taenite as well as the decrease in defect concentration improves the corrosion resistance of the specimens significantly in 1M HCl solution. A maximum corrosion protection efficiency of around ∼87% was achieved in acidic medium for Fe50Ni50, sintered at 1250 °C.

  4. Electrochemical Behavior and Hydrophobic Properties of CrN and CrNiN Coatings in Simulated Proton Exchange Membrane Fuel Cell Environment

    Directory of Open Access Journals (Sweden)

    JIN Jie

    2016-10-01

    Full Text Available The CrN and CrNiN coatings were prepared on the surface of 304 stainless steel by closed field unbalanced magnetron sputtering.X ray diffraction and field emission scanning electron microscopy were used to characterize the structure and morphology of the coatings.The electrochemical corrosion properties under the simulated proton exchange membrane fuel cell(PEMFC environment, interfacial contact resistance and hydrophobic properties of the two kinds of different coatings were investigated by electrochemical methods,contact resistance test and hydrophobic test,respectively.The results indicate that CrN coating mainly consists of CrN and Cr2N phase,CrN and Cr2N phases in the CrNiN coating are less compared to CrN film, and Ni exist as element in CrNiN coating; dynamic polarization tests show the coating is of better corrosion resistance,whereas the corrosion resistance of CrNiN coating is worse than that of CrN coating,constant potential polarization test shows the corrosion current density of CrN and CrNiN coatings are equivalent; CrN and CrNiN coatings significantly reduce the interfacial contact resistance of the 304 stainless steel,among which CrN coating has the smallest contact resistance; and CrNiN coating which has better hydrophobicity than that of CrN coating is more beneficial for the water management in proton exchange membrane fuel cell.

  5. High-temperature oxidation of advanced FeCrNi alloy in steam environments

    Science.gov (United States)

    Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; Bai, Jianming; Ghose, Sanjit; Rebak, Raul B.; Ecker, Lynne E.

    2017-12-01

    Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloy "Alloy 33" using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. Our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surface to the bulk-oxide interface.

  6. Comparison of Corrosion Behavior of Electrochemically Deposited Nano-Cobalt-Coated Ni Sheet

    Directory of Open Access Journals (Sweden)

    Nasser Al-Aqeeli

    2013-01-01

    Full Text Available Corrosion behavior of nano-coblat-coated Ni sheet was compared with pure Ni and 20% Fe-Ni alloy sheet using potentiodynamic polarization and linear polarization technique in 0.1 M NaCl solution at room temperature. Results showed that corrosion resistance properties of nano-Co-coated Ni sheet were almost same as that of pure Ni sheet, however corrosion resistance of 20% Fe-Ni sheet was decreased significantly. Pitting potential of 20% Fe-Ni sheet was subsequently decreased as compared to pure Ni sheet as well as nano-cobalt-coated Ni sheet. SEM/EDS analysis of the corroded surfaces showed that both pure Ni and nano-coblat-coated Ni sheet did not show any appreciable corrosion however significant corrosion was observed in the case of 20% Fe-Ni sheet.

  7. Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

    International Nuclear Information System (INIS)

    Lee, Kee Ahn; Kim, Yong Chan; Kim, Jung Han; Lee, Chong Soo; Namkung, Jung; Kim, Moon Chul

    2007-01-01

    The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys

  8. Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kee Ahn [School of Advanced Materials Engineering, Andong National University, Andong 760-749 (Korea, Republic of)]. E-mail: keeahn@andong.ac.kr; Kim, Yong Chan [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Jung Han [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Lee, Chong Soo [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Namkung, Jung [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Moon Chul [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of)

    2007-03-25

    The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys.

  9. Corrosion behaviour of Fe-Mn-Si based shape memory steels trained by cold rolling

    International Nuclear Information System (INIS)

    Soederberg, O.; Liu, X.W.; Ullakko, K.; Lindroos, V.K.

    1999-01-01

    Fe-Mn-Si based high nitrogen steels have been studied in recent years for potential industrial applications. These steels show good shape memory properties, high strength and excellent ductility. In the present study, the effects of training history on the corrosion properties of Fe-Mn-Si-Cr-Ni based high nitrogen steels were investigated. The corrosion behaviour of shape memory alloys was analyzed by implementing anodic polarisation measurements and immersion tests. The shape memory steels in annealed, deformed and recovered conditions were studied to examine the training effect on their corrosion behaviour. The features of the anodic polarisation curves indicated a general corrosion type of these steels. The experimental results showed that Cr and Mn had a marked influence on the corrosion behaviour of the steels, followed by Ni, N and V. It was also apparent that the deformation during the shape memory training by cold rolling decreased the corrosion stability, and the recovery heating reduced further their corrosion resistance. However, further studies are needed in order to better understand the corrosion behaviour of the investigated alloys. (orig.)

  10. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    Science.gov (United States)

    Xu, Jiang; Zhuo, Chengzhi; Tao, Jie; Jiang, Shuyun; Liu, Linlin

    2009-01-01

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO2 predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 °C) conditions, amorphous nano-SiO2 particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO2 particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix around the precipitated phase takes place by the chemical

  11. Helium accumulation and bubble formation in FeCoNiCr alloy under high fluence He+ implantation

    Science.gov (United States)

    Chen, Da; Tong, Y.; Li, H.; Wang, J.; Zhao, Y. L.; Hu, Alice; Kai, J. J.

    2018-04-01

    Face-centered cubic (FCC) high-entropy alloys (HEA), as emerging alloys with equal-molar or near equal-molar constituents, show a promising radiation damage resistance under heavy ion bombardment, making them potential for structural material application in next-generation nuclear reactors, but the accumulation of light helium ions, a product of nuclear fission reaction, has not been studied. The present work experimentally studied the helium accumulation and bubble formation at implantation temperatures of 523 K, 573 K and 673 K in a homogenized FCC FeCoNiCr HEA, a HEA showing excellent radiation damage resistance under heavy ion irradiation. The size and population density of helium bubbles in FeCoNiCr samples were quantitatively analyzed through transmission electron microscopy (TEM), and the helium content existing in bubbles were estimated from a high-pressure Equation of State (EOS). We found that the helium diffusion in such condition was dominated by the self-interstitial/He replacement mechanism, and the corresponding activation energy in FeCoNiCr is comparable with the vacancy migration energy in Ni and austenitic stainless steel but only 14.3%, 31.4% and 51.4% of the accumulated helium precipitated into helium bubbles at 523 K, 573 K and 673 K, respectively, smaller than the pure Ni case. Importantly, the small bubble size suggested that FeCoNiCr HEA has a high resistance of helium bubble formation compared with Ni and steels.

  12. Hot corrosion of arc ion plating NiCrAlY and sputtered nanocrystalline coatings on a nickel-based single-crystal superalloy

    International Nuclear Information System (INIS)

    Wang, Jinlong; Chen, Minghui; Cheng, Yuxian; Yang, Lanlan; Bao, Zebin; Liu, Li; Zhu, Shenglong; Wang, Fuhui

    2017-01-01

    Highlights: •Hot corrosion of three metallic coatings was investigated. •NiCrAlY coating loses protectiveness against hot corrosion due to scale spallation. •The two nanocrystalline coatings perform better than NiCrAlY in hot corrosion. •Ta oxidation leads to scale pitting and corrosion of the nanocrystalline coating. •Y addition in the nanocrystalline coating reduces such harmful effect of Ta. -- Abstract: Hot corrosion in sulfate salt at 850 °C of three metallic coatings is investigated comparatively. The NiCrAlY coating loses its protectiveness after 200 h corrosion. Its oxide scale spalls off partly and becomes porous as a consequence of basic fluxing. The nanocrystalline coating (SN) performs better than the NiCrAlY one, but its scale is porous as well. Oxidation and/or sulfidation of Ta account for the formation of pores. The yttrium modified nanocrystalline coating (SNY) provides the highest corrosion resistance. Yttrium completely inhibits oxidation and sulfidation of Ta. Its scale is intact and adherent, and exclusively composted of alumina.

  13. High-resolution electron microscopy study of Ni81Fe19 film with Co33Cr67 buffer layer

    International Nuclear Information System (INIS)

    Xu, Q.Y.; Wang, Z.M.; Shen, F.; Du, Y.W.; Zhang, Z.

    2003-01-01

    The anisotropic magnetoresistance (AMR) in permalloy Ni 81 Fe 19 film deposited on a 1.2 nm Co 33 Cr 67 buffer layer was significantly enhanced. The high-resolution electron microscopy was used to study the microstructure of Ni 81 Fe 19 film with and without Co 33 Cr 67 buffer layer. It was found that Co 33 Cr 67 buffer layer can induce good (1 1 1) texture, while without Co 33 Cr 67 buffer layer, Ni 81 Fe 19 film show randomly oriented grain structure. The Δρ/ρ enhancement is attributed to the decrease in the resistivity ρ of the Ni 81 Fe 19 film due to the formation of the large (1 1 1) textured grains in Ni 81 Fe 19 film with Co 33 Cr 67 buffer layer. However, the surface roughness of substrate may limit the (1 1 1) textured grain size and induce additional grain boundaries in Ni 81 Fe 19 film with Co 33 Cr 67 buffer layer, limit the enhancement of the AMR effect

  14. Mössbauer study of oxide films of Fe-, Sn-, Cr- doped zirconium alloys during corrosion in autoclave

    Energy Technology Data Exchange (ETDEWEB)

    Filippov, V. P., E-mail: vpfilippov@mephi.ru; Bateev, A. B.; Lauer, Yu. A. [National Research Nuclear University “MEPhI” (Moscow Engineering Physics Institute) (Russian Federation)

    2016-12-15

    Mössbauer investigations were used to compare iron atom states in oxide films of binary Zr-Fe, ternary Zr-Fe-Cu and quaternary Zr-Fe-Cr-Sn alloys. Oxide films are received in an autoclave at a temperature of 350–360 °C and at pressure of 16.8 MPa. The corrosion process decomposes the intermetallic precipitates in alloys and forms metallic iron with inclusions of chromium atoms α–Fe(Cr), α–Fe(Cu), α–Fe {sub 2}O{sub 3} and Fe {sub 3}O{sub 4} compounds. Some iron ions are formed in divalent and in trivalent paramagnetic states. The additional doping influences on corrosion kinetics and concentration of iron compounds and phases formed in oxide films. It was shown the correlation between concentration of iron in different chemical states and corrosion resistance of alloys.

  15. The influence of Fe2+ concentration and deposition time on the corrosion resistance of the electrodeposited zinc–nickel–iron alloys

    Directory of Open Access Journals (Sweden)

    M.M. Abou-Krisha

    2016-11-01

    Full Text Available Electrodeposition operating conditions for Zn–Ni–Fe alloys from sulfate baths and the corrosion resistance of the electrodeposited alloys were studied. The comparison between Zn–Ni and Zn–Ni–Fe alloys co-deposition revealed that the remarkable inhibition of Ni and Fe deposition takes place due to the presence of Zn2+ in the plating bath. The electrodeposition was performed on the steel substrate, under galvanostatic conditions, for varying Fe2+ bath concentrations and at different times. X-ray diffraction studies of the deposit showed the presence of Fe3Ni2 phase and γ-phase with a composition of Ni2Zn11. The obtained data also exposed that the corrosion resistance increases as a result of increasing Fe2+ concentration and deposition time. Investigation was carried out using cyclic voltammetry and galvastatic techniques for electrodeposition, while linear polarization resistance and anodic linear sweeping voltammetry techniques were used for corrosion study.

  16. Corrosion testing of NiCrAl(Y) coating alloys in high-temperature and supercritical water

    International Nuclear Information System (INIS)

    Biljan, S.; Huang, X.; Qian, Y.; Guzonas, D.

    2011-01-01

    With the development of Generation IV (Gen IV) nuclear power reactors, materials capable of operating in high-temperature and supercritical water environment are essential. This study focuses on the corrosion behavior of five alloys with compositions of Ni20Cr, Ni5Al, Ni50Cr, Ni20Cr5Al and Ni20Cr10AlY above and below the critical point of water. Corrosion tests were conducted at three different pressures, while the temperature was maintained at 460 o C, in order to examine the effects of water density on the corrosion. From the preliminary test results, it was found that the binary alloys Ni20Cr and Ni50Cr showed weight loss above the critical point (23.7 MPa and 460 o C). The higher Cr content alloy Ni50Cr suffered more weight loss than Ni-20Cr under the same conditions. Accelerated weight gain was observed above the critical point for the binary alloy Ni5Al. The combination of Cr, Al and Y in Ni20Cr10AlY provides stable scale formation under all testing conditions employed in this study. (author)

  17. Soft Magnetic Properties of High-Entropy Fe-Co-Ni-Cr-Al-Si Thin Films

    Directory of Open Access Journals (Sweden)

    Pei-Chung Lin

    2016-08-01

    Full Text Available Soft magnetic properties of Fe-Co-Ni-Al-Cr-Si thin films were studied. As-deposited Fe-Co-Ni-Al-Cr-Si nano-grained thin films showing no magnetic anisotropy were subjected to field-annealing at different temperatures to induce magnetic anisotropy. Optimized magnetic and electrical properties of Fe-Co-Ni-Al-Cr-Si films annealed at 200 °C are saturation magnetization 9.13 × 105 A/m, coercivity 79.6 A/m, out-of-plane uniaxial anisotropy field 1.59 × 103 A/m, and electrical resistivity 3.75 μΩ·m. Based on these excellent properties, we employed such films to fabricate magnetic thin film inductor. The performance of the high entropy alloy thin film inductors is superior to that of air core inductor.

  18. Effect of temperature on the crevice corrosion resistance of Ni-Cr-Mo alloys as engineered barriers in nuclear waste repositories

    International Nuclear Information System (INIS)

    Hornus, Edgard C.; Rodríguez, Martin A.

    2011-01-01

    Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly corrosive environments. Alloys 625, C-22, C-22HS and Hybrid-BC1 are considered among candidates as engineered barriers of nuclear repositories. The objective of the present work was to assess the effect of temperature on the crevice corrosion resistance of these alloys. The crevice corrosion re-passivation potential (E CO ) of the tested alloys was determined by the Potentiodynamic-Galvanostatic-Potentiodynamic (PD-GS-PD) method. Alloy Hybrid-BC1 was the most resistant to chloride-induced crevice corrosion, followed by alloys C-22HS, C-22 and 625. E CO showed a linear decrease with temperature. There is a temperature above which E CO does not decrease anymore, reaching a minimum value. This E CO value is a strong parameter for assessing the localized corrosion susceptibility of a material in a long term timescale, since it is independent of temperature, chloride concentration and geometrical variables such as crevicing mechanism, crevice gap and type of crevice formers. (author) [es

  19. Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

    International Nuclear Information System (INIS)

    Ai, Zhiyong; Jiang, Jinyang; Sun, Wei; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

    2016-01-01

    Highlights: • A new alloy corrosion-resistant steel Cr10Mo1 is developed for reinforcing rebar of concrete in severe environments. • The effects of pH on the passive behaviour of Cr10Mo1 steel compared with plain carbon steel were studied systematically by electrochemical techniques and surface analysis. • The mechanism for self-reinforcing passivity against carbonation of the corrosion-resistant steel is revealed. - Abstract: The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

  20. Passive behaviour of alloy corrosion-resistant steel Cr10Mo1 in simulating concrete pore solutions with different pH

    Energy Technology Data Exchange (ETDEWEB)

    Ai, Zhiyong, E-mail: 230139452@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Jiang, Jinyang, E-mail: jiangjinyang16@163.com [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Sun, Wei, E-mail: sunwei@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); Song, Dan, E-mail: songdancharls@hhu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China); College of Mechanics and Materials, Hohai University, Nanjing 210098, Jiangsu (China); Ma, Han, E-mail: mahan-iris@shasteel.cn [Research Institute of Jiangsu Shasteel Iron and Steel, Zhangjiagang 215625, Jiangsu (China); Zhang, Jianchun, E-mail: Zhangjc-iris@shasteel.cn [Research Institute of Jiangsu Shasteel Iron and Steel, Zhangjiagang 215625, Jiangsu (China); Wang, Danqian, E-mail: wonderbaba@126.com [School of Materials Science and Engineering, Southeast University, Nanjing 211189, Jiangsu (China); Jiangsu Key Laboratory of Construction Materials, Nanjing 211189, Jiangsu (China)

    2016-12-15

    Highlights: • A new alloy corrosion-resistant steel Cr10Mo1 is developed for reinforcing rebar of concrete in severe environments. • The effects of pH on the passive behaviour of Cr10Mo1 steel compared with plain carbon steel were studied systematically by electrochemical techniques and surface analysis. • The mechanism for self-reinforcing passivity against carbonation of the corrosion-resistant steel is revealed. - Abstract: The passive behaviour of new alloy corrosion-resistant steel Cr10Mo1 and plain carbon steel (as a comparison) in simulating concrete pore solutions of different pH (ranging from 13.5 to 9.0) under open circuit potential conditions, was evaluated by various electrochemical techniques: potentiodynamic polarization, capacitance measurements and electrochemical impedance spectroscopy. The chemical composition and structure of passive films were investigated by X-ray photoelectron spectroscopy (XPS) and secondary ion mass spectroscopy (SIMS). The electrochemical responses of passive films show that Cr10Mo1 steel has an increasing passivity with pH decreasing while carbon steel dose conversely, revealing carbonation does no negative effect on passivation of the corrosion-resistant steel. SIMS reveals that the passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer mainly consisting of Fe oxides and hydroxides, and an inner layer enriched in Cr species, while only a Fe-concentrated layer for carbon steel. According to the XPS analysis results, as the pH decreases, more stable and protective Cr oxides are enriched in the film on Cr10Mo1 steel while Fe oxides gradually decompose. Higher content of Cr oxides in the film layer provides Cr10Mo1 corrosion-resistant steel more excellent passivity at lower pH.

  1. Hydrogen solubility in austenite of Fe-Ni-Cr alloys

    International Nuclear Information System (INIS)

    Zhirnova, V.V.; Mogutnov, B.M.; Tomilin, I.A.

    1981-01-01

    Hydrogen solubility in Fe-Ni-Cr alloys at 600-1000 deg C is determined. Hydrogen solubility in ternary alloys can not be predicted on the basis of the data on its solubility in binary Fe-Ni, Fe-Cr alloys. Chromium and nickel effect on hydrogen solubility in iron is insignificant in comparison with the effect of these elements on carbon or nitrogen solubility [ru

  2. First-principles investigation of diffusion and defect properties of Fe and Ni in Cr2O3

    Science.gov (United States)

    Rak, Zs.; Brenner, D. W.

    2018-04-01

    Diffusion of Fe and Ni and the energetics of Fe- and Ni-related defects in chromium oxide (α-Cr2O3) are investigated using first-principles Density Functional Theory calculations in combination with the climbing-image nudged elastic band method. The orientations of the spin magnetic moments of the migrating ions are taken into account and their effects on migration barriers are examined. Several possible diffusion pathways were explored through interstitial and vacancy mechanisms, and it was found that the principal mode of ion transport in Cr2O3 is via vacancies. Both interstitial- and vacancy-mediated diffusions are anisotropic, with diffusion being faster in the z-direction. The energetics of defect formation indicates that the Ni-related defects are less stable than the Fe-related ones. This is consistent with Ni-diffusion being faster than Fe-diffusion. The results are compared with previous theoretical and experimental data and possible implications in corrosion control are discussed.

  3. The study of tribological and corrosion behavior of plasma nitrided 34CrNiMo6 steel under hot and cold wall conditions

    International Nuclear Information System (INIS)

    Maniee, A.; Mahboubi, F.; Soleimani, R.

    2014-01-01

    Highlights: • 34CrNiMo6 steel was plasma nitrided under hot and cold wall conditions. • The amount of ε phase in hot wall condition was more than that of cold wall condition. • Wear resistance of hot wall nitrided samples was more than cold wall treated ones. • Hot wall nitriding provides better corrosion behavior than cold wall nitriding. - Abstract: This paper reports on a comparative study of tribological and corrosion behavior of plasma nitrided 34CrNiMo6 low alloy steel under modern hot wall condition and conventional cold wall condition. Plasma nitriding was carried out at 500 °C and 550 °C with a 25% N 2 + 75% H 2 gas mixture for 8 h. The wall temperature of the chamber in hot wall condition was set to 400 °C. The treated specimens were characterized by using scanning electron microscopy (SEM), X-ray diffraction (XRD), microhardness and surface roughness techniques. The wear test was performed by pin-on-disc method. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were also used to evaluate the corrosion resistance of the samples. The results demonstrated that in both nitriding conditions, wear and corrosion resistance of the treated samples decrease with increasing temperature from 500 °C to 550 °C. Moreover, nitriding under hot wall condition at the same temperature provided slightly better tribological and corrosion behavior in comparison with cold wall condition. In consequence, the lowest friction coefficient, and highest wear and corrosion resistance were found on the sample treated under hot wall condition at 500 °C, which had the maximum surface hardness and ε-Fe 2–3 N phase

  4. Hot corrosion of Co-Cr, Co-Cr-Al, and Ni-Cr alloys in the temperature range of 700-750 deg C

    Science.gov (United States)

    Chiang, K. T.; Meier, G. H.

    1980-01-01

    The effect of SO3 pressure in the gas phase on the Na2SO4 induced hot corrosion of Co-Cr, Ni-Cr, and Co-Cr-Al alloys was studied in the temperature range 700 to 750 C. The degradation of the Co-Cr and Ni-Cr alloys was found to be associated with the formation of liquid mixed sulfates (CoSO4-Na2SO4 or NiSO4-Na2SO4) which provided a selective dissolution of the Co or Ni and a subsequent sulfidation oxidation mode of attack which prevented the maintenance of a protective Cr2O3 film. A clear mechanism was not developed for the degradation of Co-Cr-Al alloys. A pitting corrosion morphology was induced by a number of different mechanisms.

  5. Ferritic stainless steels: corrosion resistance + economy

    International Nuclear Information System (INIS)

    Remus, A.L.

    1976-01-01

    Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

  6. Effect of niobium addition to the Fe-17% Cr alloy on the resistance to generalized corrosion in sulfuric acid; Efeito da adicao de niobio a liga Fe-17% Cr sobre a resistencia a corrosao generalizada em acido sulfurico

    Energy Technology Data Exchange (ETDEWEB)

    Alonso, Neusa; Wolynec, Stephan

    1993-12-31

    The aim of present work was to investigate the influence of Nb upon the corrosion resistance to o.5 M H2 SO{sub 4} cf 17% Cr ferritic stainless steels, to which it was added in amounts larger than those necessary for the stabilization of interstitial elements. The performance of Fe-17% Cr alloys containing 0.31%, 0.58%, 1.,62% Nb was compared to that of two other Fe-17% Cr alloys containing 0.31%, 0.58% and 1.62% Nb was compared to that of two other Fe-175 Cr alloys, one without additions and another containing 0.93% Nb. Through weight and electrochemical measurements and through morphologic examination of corroded surface it was found that in o.5 M H{sub 2} SO{sub 4} solution the corrosion of these alloys, with the exception of that containing molybdenum, products in two different stages. In the first stage (up to about 60 minutes) the rate practically does not change with time, the lower rates being displayed by alloys containing larger mounts of Nb. In the second stage (for immersion times larger than 60 minutes) the corrosion rate increases with time. the corrosion rate of Mo containing alloy is constant with time so that for longer immersion times this alloy becomes the most resistant. The first stage was discussed in terms of electromechanical properties of Nb and its ability to combine with steel impurities, while the second stage was considered as affected by corrosion products formed on the surface of these alloys after certain time of immersion. (author) 24 refs., 1 fig., 3 tabs.

  7. Optimization of Arc-Sprayed Ni-Cr-Ti Coatings for High Temperature Corrosion Applications

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-04-01

    High Cr content Ni-Cr-Ti arc-spray coatings have proven successful in resisting the high temperature sulfidizing conditions found in black liquor recovery boilers in the pulp and paper industry. The corrosion resistance of the coatings is dependent upon the coating composition, to form chromium sulfides and oxides to seal the coating, and on the coating microstructure. Selection of the arc-spray parameters influences the size, temperature and velocity of the molten droplets generated during spraying, which in turn dictates the coating composition and formation of the critical coating microstructural features—splat size, porosity and oxide content. Hence it is critical to optimize the arc-spray parameters in order to maximize the corrosion resistance of the coating. In this work the effect of key spray parameters (current, voltage, spray distance and gas atomizing pressure) on the coating splat thickness, porosity content, oxide content, microhardness, thickness, and surface profile were investigated using a full factorial design of experiment. Based on these results a set of oxidized, porous and optimized coatings were prepared and characterized in detail for follow-up corrosion testing.

  8. Pitting corrosion and crevice corrosion of an advanced chromium-based stainless steel

    International Nuclear Information System (INIS)

    Kohler, M.

    1999-01-01

    Alloy 33 is a (wt. %) 33 Cr-32Fe-31Ni-1.6Mo-0.6CU-0.4N austenitic stainless steel combining high yield strength of min. 380 N/mm 2 (55 KSI) with high resistance to local corrosion and superior resistance to stress corrosion cracking. Ranking the material according to its PRE (pitting resistance equivalent) value, the new alloy fits in between the advanced 6% Mo superaustenitics and the nickel-base Alloy 625 but due to the balanced chemical composition the alloy shows a lot less sensitivity to segregation in the base material as well as in welded structures. It is recommended to weld the material with matching filler. The critical pitting temperature of such joints in the 10% FeCl 3 · 6H 2 O solution is reduced by only 10 C in comparison to the base material. Corrosion tests in artificial seawater (20 g/l Cl - ) with additions of chloride up to 37 g/l as well as in a NaCl-CaCl 2 , solution with 62 g/l Cl - --revealed that the critical pitting temperature does not differentiate from the 6% Mo austenitic steel Alloy 926. With respect to crevice corrosion the depassivation pH value has been determined in 1 M NaCl solution according to Crolet and again there was no difference between Alloy 33 and Alloy 926. SCC tests performed on Alloy 33 in the solution annealed condition as well as after heavy cold work up to R PO,2 ∼ 1,100--1,200 N/mm 2 (160--174 KSI) indicate the high resistance to stress corrosion cracking in hot sodium chloride solutions

  9. Point defect properties of ternary fcc Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wróbel, J.S., E-mail: jan.wrobel@inmat.pw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland); Nguyen-Manh, D.; Dudarev, S.L. [CCFE, Culham Science Centre, Abingdon, Oxon OX14 3DB (United Kingdom); Kurzydłowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland)

    2017-02-15

    Highlights: • Properties of point defects depend on the local atomic environment. • As the degree of chemical order increases, the formation energies increase, too. • Relaxation volumes are larger for the more ordered structures. - Abstract: The properties of point defects in Fe-Cr-Ni alloys are investigated, using density functional theory (DFT), for two alloy compositions, Fe{sub 50}Cr{sub 25}Ni{sub 25} and Fe{sub 55}Cr{sub 15}Ni{sub 30}, assuming various degrees of short-range order. DFT-based Monte Carlo simulations are applied to explore short-range order parameters and generate representative structures of alloys. Chemical potentials for the relevant structures are estimated from the minimum of the substitutional energy at representative atoms sites. Vacancies and 〈1 0 0〉 dumbbells are introduced in the Fe{sub 2}CrNi intermetallic phase as well as in two Fe{sub 55}Cr{sub 15}Ni{sub 30} alloy structures: the disordered and short range-ordered structures, generated using Monte Carlo simulations at 2000 K and 300 K, respectively. Formation energies and relaxation volumes of defects as well as changes of magnetic moments caused by the presence of defects are investigated as functions of the local environment of a defect.

  10. Corrosion Behaviors of Structural Materials in High Temperature S-CO{sub 2} Environments

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jung; Kim, Hyunmyung; Jang, Changheui [KAIST, Daejeon (Korea, Republic of)

    2014-04-15

    The isothermal corrosion tests of several types of stainless steels, Ni-based alloys, and ferritic-martensitic steels (FMS) were carried out at the temperature of 550 and 650 .deg. C in SFR S-CO{sub 2} environment (200 bar) for 1000 h. The weight gain was greater in the order of FMSs, stainless steels, and Ni-based alloys. For the FMSs (Fe-based with low Cr content), a thick outer Fe oxide, a middle (Fe,Cr)-rich oxide, and an inner (Cr,Fe)-rich oxide were formed. They showed significant weight gains at both 550 and 650 .deg. C. In the case of austenitic stainless steels (Fe-based) such as SS 316H and 316LN (18 wt.% Cr), the corrosion resistance was dependent on test temperatures except SS 310S (25 wt.% Cr). After corrosion test at 650 .deg. C, a large increase in weight gain was observed with the formation of outer thick Fe oxide and inner (Cr,Fe)-rich oxide. However, at 550 .deg. C, a thin Cr-rich oxide was mainly developed along with partially distributed small and nodular shaped Fe oxides. Meanwhile, for the Ni-based alloys (16-28 wt.% Cr), a very thin Cr-rich oxide was developed at both test temperatures. The superior corrosion resistance of high Cr or Ni-based alloys in the high temperature S-CO{sub 2} environment was attributed to the formation of thin Cr-rich oxide on the surface of the materials.

  11. CoCr/NiFe double layers studied by FMR and VSM

    NARCIS (Netherlands)

    Stam, M.T.H.C.W.; Gerritsma, G.J.; Lodder, J.C.; Popma, T.J.A.

    1987-01-01

    CoCr/NiFe double layers were investigated by FMR and VSM. The FMR linewidth of NiFe of the double layer is about twice that of a single NiFe layer. The resonance field is the same in both cases. Using the VSM the coercive field of the CoCr layer of the double layer was obtained. It is approximately

  12. Effect of crystallization on corrosion behavior of Fe40Ni38B18Mo4 amorphous alloy in 3.5% sodium chloride solution

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Wu, J.K.

    2008-01-01

    After the crystallization of F40Ni38B18Mo4 amorphous alloy by vacuum annealing, the corrosion resistance of its crystalline state shows inferior to its amorphous state due to the local cell action between Ni phase and (Fe, Ni, Mo)(23)B-6 phase in matrix.......After the crystallization of F40Ni38B18Mo4 amorphous alloy by vacuum annealing, the corrosion resistance of its crystalline state shows inferior to its amorphous state due to the local cell action between Ni phase and (Fe, Ni, Mo)(23)B-6 phase in matrix....

  13. A stochastic analysis of the effect of hydrostatic pressure on the pit corrosion of Fe-20Cr alloy

    International Nuclear Information System (INIS)

    Zhang Tao; Yang Yange; Shao Yawei; Meng, Guozhe; Wang, Fuhui

    2009-01-01

    The effect of hydrostatic pressure on the pit corrosion behavior of Fe-20Cr alloy was investigated in 3.5% NaCl solution by means of potentiodynamic polarization and potentiostatic technology, and the experiment data was analyzed based on stochastic theory. With the increase of hydrostatic pressure, the pit corrosion resistance of Fe-20Cr alloy was deteriorated, which was distinguished by the decrease of critical pit potential (E cirt ) and the increase of passive current density. The results also demonstrated that there exist two effects of hydrostatic pressure on the corrosion behavior of Fe-20Cr alloy: (1) the pit generation rate was evidently increased compared to that under lower hydrostatic pressure, and the metastable pits become faster and larger. However, it seemed that pit generation mechanism shows no hydrostatic pressure dependence; (2) the probability of pit growth increased with the increase of hydrostatic pressure, which implied that the metastable pit on Fe-20Cr alloy exhibited higher probability to become larger pit cavity during shorter time interval than that under lower hydrostatic pressure.

  14. Microstructure and pitting corrosion of 13CrNiMo weld metals

    International Nuclear Information System (INIS)

    Bilmes, P.D.; Llorente, C.L.; Saire Huaman, L.; Gassa, L.M.; Gervasi, C.A.

    2006-01-01

    Cyclic potentiodynamic measurements and scanning electron microscopy were used to analyze susceptibility to pitting corrosion of 13CrNiMo weld metals. In order to carry out a critical assessment of the influence of microstructural factors on localized corrosion, different heat treatments were applied to the alloys under investigation. Volume fractions of austenite in tempered conditions as well as the amount and size of precipitated carbides strongly affect pitting resistance. Characteristic potentials (pitting potential and repassivation potential) increase according to the retained austenite content. Results can be discussed in terms of a model that describes the structural refinement resulting from a double-tempering procedure

  15. Microstructures and properties of low-chromium high corrosion-resistant TiC-VC reinforced Fe-based laser cladding layer

    International Nuclear Information System (INIS)

    Zhang, Hui; Zou, Yong; Zou, Zengda; Wu, Dongting

    2015-01-01

    Highlights: • The cladding layer with 3.0%Cr and 0.25%CeO 2 showed a good corrosion resistance. • Passive film formed on the cladding layer without Cr and CeO 2 was Fe 3 O 4 . • Fe 3 O 4 displayed p type semiconductivity. • Passive film formed on the cladding layer with Cr and CeO 2 was Fe(OH) 3 and Cr(OH) 3 . • Fe(OH) 3 displayed n type while Cr(OH) 3 displayed p type semiconductivity. - Abstract: Effects of 3.0 wt.%Cr and/or 0.25 wt.%CeO 2 on microstructures and properties of TiC-VC reinforced Fe-based cladding layer were investigated by using X-ray diffractometry (XRD), scanning electron microscopy (SEM), and electrochemical impedance spectroscopy (EIS). Passive films formed on cladding layers surface were investigated by using X-ray photoelectron spectroscopy (XPS) and Mott-Schottky analysis. Results showed that phases of cladding layers were α-Fe, γ-Fe, TiC, VC and TiVC 2 . There were no obvious effects of adding 3.0 wt.%Cr and/or 0.25 wt.%CeO 2 on cladding layers phases. The microstructure of the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO 2 was lath martensite and retained austenite. Microhardness of the cladding layer with 0.25 wt.%CeO 2 decreased slightly. Microhardness and corrosion resistance of the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO 2 both increased, the corrosion resistance increased 7.33 times while the EIS Nyquist spectrum transformed into a capacitive arc. The passive film formed on the cladding layer without Cr and CeO 2 was Fe 3 O 4 which displayed p type semiconductivity. The passive film formed on the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO 2 was composed of Fe(OH) 3 and Cr(OH) 3 , which displayed n and p type semiconductivity respectively

  16. Effects of Copper and Sulfur Additions on Corrosion Resistance and Machinability of Austenitic Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Soon Tae; Park, Yong Soo; Kim, Hyung Joon

    1999-01-01

    Effects of Cu and S on corrosion resistance and machinability of austenitic stainless steel were investigated using immersion test, metallographic examination, Auger surface analysis and tool life test with single point turning tools. Corrosion resistance of the experimental Cu containing alloys in 18.4N H 2 SO 4 at 80 ∼ 120 .deg. C and 3N HCl at 40 .deg. C decreased as S content increased. However, one of the experimental alloys (Fe- 18%Cr- 21%Ni-3.2%Mo- 1.6%W- 0.2%N- 3.1%Cu- 0.091%S) showed general and pitting corrosion resistance equivalent to that of CW12MW in highly concentrated SO 4 2- environment. The alloy also showed pitting corrosion resistance superior to super stainless steel such as 654SMO in Cl - environment. The reasons why the increase in S content deteriorated the corrosion resistance were first, that the number and size of (Mn, Cr)S sulfides having corrosion resistance lower than that of matrix increased, leading to pitting corrosion and second, that rapid dissolution of the matrix around the pits was caused by adsorbed S. However, the alloy containing 3.1 %Cu and 0.091 % S maintained high general and pitting corrosion resistance due to heavily enriched noble Cu through selective dissolution of active Fe and Ni. The tool life for 3.1 % Cu + 0.091 % S added alloy was about four times that of 0.06%Cu + 0.005% S added alloy due to high shear strain rate generated by Cu addition giving easy cross slip of dislocation, lubrication of ductile (Mn, Cr)S sulfides adhering to tool crater surface and low cutting force resulting from thin continuous sulfides formed in chips during machining

  17. Local Energies and Energy Fluctuations — Applied to the High Entropy Alloy CrFeCoNi

    Science.gov (United States)

    Fukushima, Tetsuya; Katayama-Yoshida, Hiroshi; Sato, Kazunori; Ogura, Masako; Zeller, Rudolf; Dederichs, Peter H.

    2017-11-01

    High entropy alloys show a variety of fascinating properties like high hardness, wear resistance, corrosion resistance, etc. They are random solid solutions of many components with rather high concentrations. We perform ab-initio calculations for the high entropy alloy CrFeCoNi, which equal concentration of 25% for each element. By the KKRnano program package, which is based on an order-N screened Korringa-Kohn-Rostoker Green's function method, we consider a face-centered cubic (FCC) supercell with 1372 randomly distributed elements, and in addition also smaller supercells with 500 and 256 atoms. It is found from our calculations that the local moments of the Cr atoms show a large environmental variation, ranging from -1.70 μB to +1.01 μB with an average of about -0.51 μB. We present a new method to calculate "local energies" of all atoms. This is based on the partitioning of the whole space into Voronoi cells and allows to calculate the energetic contribution of each atomic cell to the total energy of the supercell. The supercell calculations show very large variations of the local energies, analogous to the variations of the local moments. This shows that the random solid solution is not stable and has a tendency to form an L12-structure with the Cr-atoms ordered at the corner of the cube and the elements Fe, Co, and Ni randomly distributed on the three other FCC sublattices. For this structure the variation of the local moments are much smaller.

  18. The oxidation and corrosion of ODS alloys

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  19. Capture cross sections for Cr, Fe and Ni

    International Nuclear Information System (INIS)

    Corvi, F.

    1990-01-01

    Since stainless steel represents about 25% of the volume of a fast power reactor, its constituent elements strongly influence its two main neutronic parameters: critical enrichment and breeding gain. Also, capture in the narrow p and d-wave resonances of Cr, Fe and Ni contributes as much as 10 to 15% of the Doppler coefficient of reactivity. Following sensitivity calculations, typical accuracy requirements in the energy range 0.1-100 keV are 5-10% for capture in Fe and 10-20% for capture in Ni and Cr. 11 refs, 2 tabs

  20. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  1. Resistivity and Passivity Characterization of Ni-Base Glassy Alloys in NaOH Media

    Directory of Open Access Journals (Sweden)

    Khadijah M. Emran

    2018-01-01

    Full Text Available Resistivity and passivation behavior of two Ni-base bulk metallic glasses, with the nominal composition of Ni70Cr21Si0.5B0.5P8C ≤ 0.1Co ≤ 1Fe ≤ 1 (VZ1 and Ni72.65Cr7.3-Si6.7B2.15C ≤ 0.06Fe8.2Mo3 (VZ2, in various concentrations of NaOH solutions were studied. The investigations involved cyclic polarization (CP, electrochemical impedance spectroscopy (EIS, and electrochemical frequency modulation (EFM methods. Cyclic polarization measurements showed spontaneous passivation for both Ni-base glassy alloys at all alkaline concentrations, due to the presence of chromium as an alloying element that formed an oxide film on the alloy surface. The EIS analysis showed that the passive layers grown on the two Ni-base glassy alloy surfaces are formed by a double oxide layer structure. Scanning electron microscope (SEM examinations of the electrode surface showed Cr, Ni, Fe, and O rich corrosion products that reduced the extent of corrosion damage. Atomic force microscopy (AFM imaging technique was used to evaluate the topographic and morphologic features of surface layers formed on the surface of the alloys.

  2. Corrosion resistance of Ni-50Cr HVOF coatings on 310S alloy substrates in a metal dusting atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Saaedi, J. [Centre for Advanced Coating Technologies, Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario M5S 3E4 (Canada); Department of Materials and Metallurgical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Arabi, H.; Mirdamadi, S.; Ghorbani, H. [Department of Materials and Metallurgical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Coyle, T.W. [Centre for Advanced Coating Technologies, Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario M5S 3E4 (Canada)

    2011-09-15

    Metal dusting attack has been examined after three 168 h cycles on two Ni-50Cr coatings with different microstructures deposited on 310S alloy substrates by the high velocity oxy-fuel (HVOF) thermal-spray process. Metal dusting in uncoated 310S alloy specimens was found to be still in the initiation stage after 504 h of exposure in the 50H{sub 2}:50CO gas environment at 620 C. Dense Ni-50Cr coatings offered suitable resistance to metal dusting. Metal dusting was observed in the 310S substrates adjacent to pores at the interface between the substrate and a porous Ni-50Cr coating. The porosity present in the as-deposited coatings was shown to introduce a large variability into coating performance. Carbon formed by decomposition of the gaseous species accumulated in the surface pores and resulted in the dislodgement of surface splats due to stresses generated by the volume changes. When the corrosive gas atmosphere was able to penetrate through the interconnected pores and reach the coating-substrate interface, the 310S substrate was carburized, metal dusting attack occurred, and the resulting formation of coke in the pores led to local failure of the coating. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. Phase separation in equiatomic AlCoCrFeNi high-entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Manzoni, A., E-mail: anna.manzoni@helmholtz-berlin.de [Helmholtz-Zentrum Berlin, Institute of Applied Materials, D-14109 Berlin (Germany); Daoud, H.; Völkl, R.; Glatzel, U. [Metals and Alloys, University Bayreuth, Ludwig-Thoma-Strasse 36b, D-95447 Bayreuth (Germany); Wanderka, N. [Helmholtz-Zentrum Berlin, Institute of Applied Materials, D-14109 Berlin (Germany)

    2013-09-15

    The microstructure of the as-cast AlCoCrFeNi high entropy alloy has been investigated by transmission electron microscopy and atom probe tomography. The alloy shows a very pronounced microstructure with clearly distinguishable dendrites and interdendrites. In both regions a separation into an Al–Ni rich matrix and Cr–Fe-rich precipitates can be observed. Moreover, fluctuations of single elements within the Cr–Fe rich phase have been singled out by three dimensional atom probe measurements. The results of investigations are discussed in terms of spinodal decomposition of the alloying elements inside the Cr–Fe-rich precipitates. - Highlights: ► The Alloy separates into an Al–Ni rich matrix and Cr–Fe-rich precipitates. ► Concentration depth profiles in the Cr–Fe rich regions show opposite fluctuations. ► They have been attributed to the spinodal decomposition of Fe- and Cr-rich phases. ► The Al–Ni rich region corresponds well to the Al–Ni rich phases observed in the 6 component AlCoCrCuFeNi alloy.

  4. Microstructure and Wear Resistance of TIG Remelted NiCrBSi Thick Coatings

    Directory of Open Access Journals (Sweden)

    Guo-lu Li

    2018-01-01

    Full Text Available The self-fluxing NiCrBSi coatings with 800 μm thickness were prepared on the surface of AISI1045 steel substrate by plasma spraying. And the remelted coating was obtained using by the tungsten inert gas (TIG arc process. The microstructure, surface roughness, hardness, phase composition, and wear resistance of the sprayed coating and remelted coating were systematically investigated. The results demonstrate that TIG remelted treatment can significantly eliminate the microscopic defects in thick coating and improve its density. The surface roughness (Ra of the remelted coating is only 18.9% of the sprayed coating. The hardness of the remelted coating is 26.8% higher than that of the sprayed coating. The main phases in the sprayed coating are changed from γ-Ni, Cr7C3, and Cr2B to γ-Ni, Cr23C6, CrB, Ni3B, and Fe3C. The wear mass loss of the remelted coating is only 17.1% of the sprayed coating. Therefore, a Ni-based thick coating with good wear resistance can be obtained by plasma spraying and remelted technique.

  5. Microstructure and Tribological Properties of AlCoCrFeNiTi0.5 High-Entropy Alloy in Hydrogen Peroxide Solution

    Science.gov (United States)

    Yu, Y.; Liu, W. M.; Zhang, T. B.; Li, J. S.; Wang, J.; Kou, H. C.; Li, J.

    2014-01-01

    Microstructure and tribological properties of an AlCoCrFeNiTi0.5 high-entropy alloy in high-concentration hydrogen peroxide solution were investigated in this work. The results show that the sigma phase precipitates and the content of bcc2 decrease during the annealing process. Meanwhile, the complex construction of the interdendrite region changes into simple isolated-island shape, and much more spherical precipitates are formed. Those changes of microstructure during the annealing process lead to the increase of hardness of this alloy. In the testing conditions, the AlCoCrFeNiTi0.5 alloy shows smoother worn surfaces and steadier coefficient of friction curves than does the 1Cr18Ni9Ti stainless steel, and SiC ceramic preserves better wear resistance than ZrO2 ceramic. After annealing, the wear resistance of the AlCoCrFeNiTi0.5 alloy increases coupled with SiC counterface but decreases with ZrO2 counterface.

  6. Contribution to surface physicochemical factors to stress corrosion resistance in stainless steels

    International Nuclear Information System (INIS)

    Gras, Jean-Marie

    1974-01-01

    The author of this research thesis first presents and discusses the various aspects of stress corrosion cracking of Fe-Cr-Ni alloys of high purity: experimental conditions (alloy elaboration, sample preparation), corrosion results (Schaeffer diagram, crack morphology, intergranular corrosion), influence of addition elements in ferritic alloys. He reports an electrochemical study of stainless steels in magnesium chloride (experimental conditions, influence of metallurgic and environmental parameters on polarization resistance, current-voltage curves), and an analytical study of layers formed in the magnesium chloride

  7. Control of Fe(O,OH)6 nano-network structures of rust for high atmospheric-corrosion resistance

    International Nuclear Information System (INIS)

    Kimura, Masao; Kihira, Hiroshi; Ohta, Noriaki; Hashimoto, Misao; Senuma, Takehide

    2005-01-01

    A new-type of weathering steel containing 3.0 mass% Ni and 0.4 mass% Cu ('advanced weathering steel') exhibits good atmospheric-corrosion resistance in an atmosphere containing relatively high air-born salinity. Here, we show that the high performance was successfully achieved by controlling Fe(O,OH) 6 nano-network structures of rust formed on their surfaces. A novel technique using synchrotron radiation has been developed for the in situ observation of rust-formation during wet-dry cycles. It has been revealed that the evolution of Fe(O,OH) 6 nano-network structures of rust formed on the advanced weathering steel was more unique than those of conventional weathering steel and mild steel. At an early stage of reaction, Fe 2 NiO 4 and CuO phases precipitate, which provide sites for the nucleation of the Fe(O,OH) 6 nano-network resulting in the formation of rust composed of fine and dense-packed grains. The existence of Fe 2 NiO 4 in the nano-network changes the ion-exchanging properties of rust from anion to cation selective. Then, the rust on the advanced weathering steel 'breathes out' chloride ions from the rust/steel interface, and protects steel for more than a century by reducing the life cycle maintenance cost in an environment-friendly manner

  8. Influence of graphite-alloy interactions on corrosion of Ni-Mo-Cr alloy in molten fluorides

    Science.gov (United States)

    Ai, Hua; Hou, Juan; Ye, Xiang-Xi; Zeng, Chao Liu; Sun, Hua; Li, Xiaoyun; Yu, Guojun; Zhou, Xingtai; Wang, Jian-Qiang

    2018-05-01

    In this study, the effects of graphite-alloy interaction on corrosion of Ni-Mo-Cr alloy in molten FLiNaK salt were investigated. The corrosion tests of Ni-Mo-Cr alloys were conducted in graphite crucibles, to examine the differences of test specimens in conditions of electric contact and isolated with graphite, respectively. The corrosion attack is severer with more weight loss and deeper Cr depletion layer in samples electric contact with graphite than those isolated with graphite. The occurrence of galvanic corrosion between alloy specimens and graphite container was confirmed by electrochemical measurement. The corrosion is controlled by nonelectric transfer in isolated test while electrochemical reaction accelerated corrosion in electric contact test.

  9. Corrosion resistance and mechanical properties of pulse electrodeposited Ni-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Zhang Liang; Wang Juping; Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2009-08-12

    Ni-TiO{sub 2} composite coating which was prepared under pulse current conditions was successfully performed on sintered NdFeB magnet. As a comparison, pure nickel coating was also prepared. The phase structure, the surface morphology, the chemical composition, the anti-corrosion performance of the coatings for magnets, the microhardness and the wearing resistance performance of the coatings were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), electrochemical technique, Vickers hardness tester and ball-on-disc tribometer, respectively. The results revealed that Ni-TiO{sub 2} composite coating provided excellent anti-corrosion performance for the magnets, and showed higher microhardness and better anti-wear performance.

  10. Diffusion of 51Cr along high-diffusivity paths in Ni-Fe alloys

    International Nuclear Information System (INIS)

    Cermak, J.

    1990-01-01

    Penetration profiles of 51 Cr in polycrystalline alloys Ni-xFe (x = 0, 20, 40, and 60 wt.% Fe) after diffusion anneals at temperatures between 693 and 1473 K are studied. Sectioning of diffusion zones of samples annealed above 858 K is carried out by grinding, at lower temperatures by DC glow discharge sputtering. The concentration of 51 Cr in depth x is assumed to be proportional to relative radioactivity of individual sections. With help of volume and pipe self-diffusion data taken from literature, the temperature dependence of product P = δD g (δ and D g are grain boundary width and grain boundary diffusion coefficient, respectively) is obtained: P = (2.68 - 0.88 +1.3 ) x 10 -11 exp [-(221.3 ± 3.0) kJ/mol/RT]m 3 /s. This result agrees well with the previous measurements of 51 Cr diffusivity in Fe-18 Cr-12 Ni and Fe-21 Cr-31 Ni. It indicates that the mean chemical composition of Fe-Cr-Ni ternary alloys is not a dominant factor affecting the grain boundary diffusivity of Cr in these alloys. (author)

  11. Corrosive and cytotoxic properties of compact specimens and microparticles of Ni-Cr dental alloy.

    Science.gov (United States)

    Ristic, Ljubisa; Vucevic, Dragana; Radovic, Ljubica; Djordjevic, Snezana; Nikacevic, Milutin; Colic, Miodrag

    2014-04-01

    Nickel-chromium (Ni-Cr) dental alloys have been widely used in prosthodontic practice, but there is a permanent concern about their biocompatibility due to the release of metal ions. This is especially important when Ni-Cr metal microparticles are incorporated into gingival tissue during prosthodontic procedures. Therefore, the aim of this study was to examine and compare the corrosion and cytotoxic properties of compact specimens and microparticles of Ni-Cr dental alloy. Ni-Cr alloy, Remanium CSe bars (4 mm diameter), were made by the standard casting method and then cut into 0.5-mm-thick disks. Metal particles were obtained by scraping the bars using a diamond instrument for crown preparation. The microstructure was observed by an optical microscope. Quantitative determination and morphological and dimensional characterization of metal particles were carried out by a scanning electron microscope and Leica Application Suite software for image analysis. Corrosion was studied by conditioning the alloy specimens in the RPMI 1640 medium, containing 10% fetal calf serum in an incubator with 5% CO2 for 72 hours at 37°C. Inductively coupled plasma-optical emission spectrometry was used to assess metal ion release. The cytotoxity of conditioning medium (CM) was investigated on L929 cells using an MTT test. One-way ANOVA was used for statistical analysis. After casting, the microstructure of the Remanium CSe compact specimen composed of Ni, Cr, Mo, Si, Fe, Al, and Co had a typical dendritic structure. Alloy microparticles had an irregular shape with a wide size range: from less than 1 μm to more than 100 μm. The release of metal ions, especially Ni and Mo from microparticles, was significantly higher, compared to the compact alloy specimen. The CM prepared from compact alloy was not cytotoxic at any tested dilutions, whereas CM from alloy microparticles showed dose-dependent cytotoxicity (90% CM and 45% CM versus control; p alloy. This could affect health on long

  12. Microstructures and properties of low-chromium high corrosion-resistant TiC-VC reinforced Fe-based laser cladding layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Hui; Zou, Yong, E-mail: yzou@sdu.edu.cn; Zou, Zengda; Wu, Dongting

    2015-02-15

    Highlights: • The cladding layer with 3.0%Cr and 0.25%CeO{sub 2} showed a good corrosion resistance. • Passive film formed on the cladding layer without Cr and CeO{sub 2} was Fe{sub 3}O{sub 4}. • Fe{sub 3}O{sub 4} displayed p type semiconductivity. • Passive film formed on the cladding layer with Cr and CeO{sub 2} was Fe(OH){sub 3} and Cr(OH){sub 3}. • Fe(OH){sub 3} displayed n type while Cr(OH){sub 3} displayed p type semiconductivity. - Abstract: Effects of 3.0 wt.%Cr and/or 0.25 wt.%CeO{sub 2} on microstructures and properties of TiC-VC reinforced Fe-based cladding layer were investigated by using X-ray diffractometry (XRD), scanning electron microscopy (SEM), and electrochemical impedance spectroscopy (EIS). Passive films formed on cladding layers surface were investigated by using X-ray photoelectron spectroscopy (XPS) and Mott-Schottky analysis. Results showed that phases of cladding layers were α-Fe, γ-Fe, TiC, VC and TiVC{sub 2}. There were no obvious effects of adding 3.0 wt.%Cr and/or 0.25 wt.%CeO{sub 2} on cladding layers phases. The microstructure of the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO{sub 2} was lath martensite and retained austenite. Microhardness of the cladding layer with 0.25 wt.%CeO{sub 2} decreased slightly. Microhardness and corrosion resistance of the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO{sub 2} both increased, the corrosion resistance increased 7.33 times while the EIS Nyquist spectrum transformed into a capacitive arc. The passive film formed on the cladding layer without Cr and CeO{sub 2} was Fe{sub 3}O{sub 4} which displayed p type semiconductivity. The passive film formed on the cladding layer with 3.0 wt.%Cr and 0.25 wt.%CeO{sub 2} was composed of Fe(OH){sub 3} and Cr(OH){sub 3}, which displayed n and p type semiconductivity respectively.

  13. Electrochemical testing of passivity state and corrosion resistance of supermartensitic stainless steels

    Directory of Open Access Journals (Sweden)

    S. Lasek

    2010-01-01

    Full Text Available On low interstitial - supermartensitic stainless steels (X1CrNiMo 12-5-1, X2CrNiMo 13-6-2, X1CrNiMo 12-6-2 the electrochemical potentiodynamic polarization tests were carried out and the passive state stability and localized corrosion resistance were compared and evaluated. The effect of quenching and tempering as well as the changes in microstructure on polarisation curves and corrosion properties at room temperature were established. Small differences in chemical composition of steels were also registered on their corrosion parameters changes and resistance.

  14. Probing exotic magnetic phases and electrical transport in Cr-rich γ-NiFeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pal, Pampa [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Majumdar, A.K., E-mail: akm@bose.res.in [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Ramakrishna Mission Vivekananda University, PO Belur Math, Howrah 711202 (India); Nigam, A.K. [Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400005 (India)

    2015-05-01

    We have identified ferromagnetic, antiferromagnetic, and re-entrant spin-glass-like phases in Cr-rich γ-NiFeCr alloys and studied their critical magnetic behavior. Their electrical resistivity exhibits distinct minima between 10 and 24 K with ρ∞−√T due to electron–electron interaction effects. Electron–phonon and electron–magnon contributions to ρ are isolated. The magnetoresistance shows hysteresis effects, a signature of spin-glass-like phases and a sign reversal with change of magnetic states. We have also observed that the nature of magnetic states strongly depends on the concentration of Fe and Cr. In this system, even a small amount of Fe enhances ferromagnetism a lot while addition of a little bit of Cr suppresses ferromagnetism and takes the system to the antiferromagnetic regime. The correlation between the magnetic and the electrical properties are more meaningful here since both studies were done on the same set of samples which have rather high melting points. - Highlights: • Identified ferro, antiferro, and re-entrant spin-glass phases in Ni–Fe–Cr alloys. • Resistivity ρ~−√T shows minima from 10–24 K due to electron–electron interaction. • Electron–phonon and electron–magnon contributions to ρ are isolated. • Magneto-transport measurements strengthened the magnetic phases identified. • Correlation in magnetic/electrical properties more meaningful if same samples used.

  15. Corrosion resistance of nickel alloys with chromium and silicon to the red fuming nitric acid

    International Nuclear Information System (INIS)

    Gurvich, L.Ya.; Zhirnov, A.D.

    1994-01-01

    Corrosion and electrochemical behaviour of binary Ni-Cr, Ni-Si nickel and ternary Ni-Cr-Si alloys in the red fuming nitric acid (RFNA) (8-% of HNO 3 +20% of N 2 O 4 ) is studied. It is shown that nickel alloying with chromium improves its corrosion resistance to the red fuming nitric acid. Nickel alloying with silicon in quantities of up to 5 % reduces, and up to 10%-increases abruptly the corrosion resistance with subsequent decrease of the latter after the further increase of concentration. Ni-15% of Cr alloy alloying with silicon increases monotonously the corrosion resistance. 10 refs., 7 figs., 3 tabs

  16. NiFe epitaxial films with hcp and fcc structures prepared on bcc-Cr underlayers

    Energy Technology Data Exchange (ETDEWEB)

    Higuchi, Jumpei, E-mail: higuchi@futamoto.elect.chuo-u.ac.jp [Faculty of Science and Engineering, Chuo University, 1-13-27 Kasuga, Bunkyo-ku, Tokyo 112-8551 (Japan); Ohtake, Mitsuru; Sato, Yoichi [Faculty of Science and Engineering, Chuo University, 1-13-27 Kasuga, Bunkyo-ku, Tokyo 112-8551 (Japan); Kirino, Fumiyoshi [Graduate School of Fine Arts, Tokyo National University of Fine Arts and Music, 12-8 Ueno-koen, Taito-ku, Tokyo 110-8714 (Japan); Futamoto, Masaaki [Faculty of Science and Engineering, Chuo University, 1-13-27 Kasuga, Bunkyo-ku, Tokyo 112-8551 (Japan)

    2011-09-30

    NiFe epitaxial films are prepared on Cr(211){sub bcc} and Cr(100){sub bcc} underlayers grown hetero-epitaxially on MgO single-crystal substrates by ultra-high vacuum rf magnetron sputtering. The film growth behavior and the crystallographic properties are studied by reflection high energy electron diffraction and pole figure X-ray diffraction. Metastable hcp-NiFe(11-bar 00) and hcp-NiFe(112-bar 0) crystals respectively nucleate on Cr(211){sub bcc} and Cr(100){sub bcc} underlayers, where the hcp-NiFe crystals are stabilized through hetero-epitaxial growth. The hcp-NiFe(11-bar 00) crystal is a single-crystal with the c-axis parallel to the substrate surface, whereas the hcp-NiFe(112-bar 0) crystal is a bi-crystal with the respective c-axes lying in plane and perpendicular each other. With increasing the film thickness, the hcp structure in the NiFe films starts to transform into more stable fcc structure by atomic displacement parallel to the hcp(0001) close packed plane. The resulting films consist of hcp and fcc crystals.

  17. NiFe epitaxial films with hcp and fcc structures prepared on bcc-Cr underlayers

    International Nuclear Information System (INIS)

    Higuchi, Jumpei; Ohtake, Mitsuru; Sato, Yoichi; Kirino, Fumiyoshi; Futamoto, Masaaki

    2011-01-01

    NiFe epitaxial films are prepared on Cr(211) bcc and Cr(100) bcc underlayers grown hetero-epitaxially on MgO single-crystal substrates by ultra-high vacuum rf magnetron sputtering. The film growth behavior and the crystallographic properties are studied by reflection high energy electron diffraction and pole figure X-ray diffraction. Metastable hcp-NiFe(11-bar 00) and hcp-NiFe(112-bar 0) crystals respectively nucleate on Cr(211) bcc and Cr(100) bcc underlayers, where the hcp-NiFe crystals are stabilized through hetero-epitaxial growth. The hcp-NiFe(11-bar 00) crystal is a single-crystal with the c-axis parallel to the substrate surface, whereas the hcp-NiFe(112-bar 0) crystal is a bi-crystal with the respective c-axes lying in plane and perpendicular each other. With increasing the film thickness, the hcp structure in the NiFe films starts to transform into more stable fcc structure by atomic displacement parallel to the hcp(0001) close packed plane. The resulting films consist of hcp and fcc crystals.

  18. Development in corrosion resistance by microstructural refinement in Zr-16 SS 304 alloy using suction casting technique

    Energy Technology Data Exchange (ETDEWEB)

    Das, N., E-mail: nirupamd@barc.gov.in; Sengupta, P.; Abraham, G.; Arya, A.; Kain, V.; Dey, G.K.

    2016-08-15

    Highlights: • Grain refinement was made in Zr–16 wt.% SS alloy while prepared by suction casting process. • Distribution of Laves phase, e.g., Zr{sub 2}(Fe, Cr) was raised in suction cast (SC) Zr–16 wt.% SS. • Corrosion resistance was improved in SC alloy compared to that of arc-melt-cast alloy. • Grain refinement in SC alloy assisted for an increase in its corrosion resistance. - Abstract: Zirconium (Zr)-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) with the motivation of disposing of Zr and SS base nuclear metallic wastes. Zr–16 wt.% SS, a MWF alloy optimized from previous studies, exhibit significant grain refinement and changes in phase assemblages (soft phase: Zr{sub 2}(Fe, Cr)/α-Zr vs. hard phase: Zr{sub 3}(Fe, Ni)) when prepared by suction casting (SC) technique in comparison to arc-cast-melt (AMC) route. Variation in Cr-distribution among different phases are found to be low in suction cast alloy, which along with grain refinement restricted Cr-depletion at the Zr{sub 2}(Fe, Cr)/Zr interfaces, prone to localized attack. Hence, SC alloy, compared to AMC alloy, showed lower current density, higher potential at the breakdown of passivity and higher corrosion potential during polarization experiments (carried out under possible geological repository environments, viz., pH 8, 5 and 1) indicating its superior corrosion resistance.

  19. Improvement of antiscuff properties and thermal stability of alloys of the Fe-Cr-Ni-Si system used for building-up of fittings

    International Nuclear Information System (INIS)

    Luzhanskij, I.B.; Runov, A.E.; Gel'man, A.S.; Stepin, V.S.

    1978-01-01

    Studied was the influence of the system and the degree of alloying of alloys of the Fe-Cr-Ni-Si system on their operational characteristics in the operation mode of the energy armature of superhigh parameters. The TsN18 alloy has been developed (containing 0.1 to 0.2% C; 3.5 to 6.0% Si; 0.5 to 3.0% Mn; 16 to 17% Cr; 10.5 to 12% Ni; 1.5 to 3% Mo; the balance being Fe), bombining a high resistance to scuffing with a fairly high heat resistance; the alloy lending itself to building up and to machining. The dependence of the wear resistance of the alloys of the Fe-Cr-Ni-Si system on two factors has been established; namely, - the antifriction characteristics of the film of secondary structures, and physico-mechanical properties of the alloy

  20. Slurry Erosion Behavior of AlxCoCrFeNiTi0.5 High-Entropy Alloy Coatings Fabricated by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Jianhua Zhao

    2018-02-01

    Full Text Available High-entropy alloys (HEAs have gained extensive attention due to their excellent properties and the related scientific value in the last decade. In this work, AlxCoCrFeNiTi0.5 HEA coatings (x: molar ratio, x = 1.0, 1.5, 2.0, and 2.5 were fabricated on Q345 steel substrate by laser-cladding process to develop a practical protection technology for fluid machines. The effect of Al content on their phase evolution, microstructure, and slurry erosion performance of the HEA coatings was studied. The AlxCoCrFeNiTi0.5 HEA coatings are composed of simple face-centered cubic (FCC, body-centered cubic (BCC and their mixture phase. Slurry erosion tests were conducted on the HEA coatings with a constant velocity of 10.08 m/s and 16–40 meshs and particles at impingement angles of 15, 30, 45, 60 and 90 degrees. The effect of three parameters, namely impingement angle, sand concentration and erosion time, on the slurry erosion behavior of AlxCoCrFeNiTi0.5 HEA coatings was investigated. Experimental results show AlCoCrFeNiTi0.5 HEA coating follows a ductile erosion mode and a mixed mode (neither ductile nor brittle for Al1.5CoCrFeNiTi0.5 HEA coating, while Al2.0CoCrFeNiTi0.5 and Al2.5CoCrFeNiTi0.5 HEA coatings mainly exhibit brittle erosion mode. AlCoCrFeNiTi0.5 HEA coating has good erosion resistance at all investigated impingement angles due to its high hardness, good plasticity, and low stacking fault energy (SFE.

  1. Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

    Science.gov (United States)

    Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

    2018-01-01

    The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

  2. Preparation and Oxidation Performance of Y and Ce-Modified Cr Coating on open-cell Ni-Cr-Fe Alloy Foam by the Pack Cementation

    Science.gov (United States)

    Pang, Q.; Hu, Z. L.; Wu, G. H.

    2016-12-01

    Metallic foams with a high fraction of porosity, low density and high-energy absorption capacity are a rapidly emerging class of novel ultralight weight materials for various engineering applications. In this study, Y-Cr and Ce-Cr-coated Ni-Cr-Fe alloy foams were prepared via the pack cementation method, and the effects of Y and Ce addition on the coating microstructure and oxidation performance were analyzed in order to improve the oxidation resistance of open-cell nickel-based alloy foams. The results show that the Ce-Cr coating is relatively more uniform and has a denser distribution on the surface of the nickel-based alloy foam. The surface grains of the Ce-Cr-coated alloy foam are finer compared to those of the Y-Cr-coated alloy foam. An obvious Ce peak appears on the interface between the coating and the alloy foam strut, which gives rise to a "site-blocking" effect for the short-circuit transport of the cation in the substrate. X-ray diffraction analysis shows that the Y-Cr-coated alloy foam mainly consists of Cr, (Fe, Ni) and (Ni, Cr) phases in the surface layer. The Ce-Cr-coated alloy foam is mainly composed of Cr and (Ni, Cr) phases. Furthermore, the addition of Y and Ce clearly lead to an improvement in the oxidation resistance of the coated alloy foams in the temperature range of 900-1000 °C. The addition of Ce is especially effective in enhancing the diffusion of chromium to the oxidation front, thus, accelerating the formation of a Cr2O3 layer.

  3. Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys

    International Nuclear Information System (INIS)

    Geribola, Gulherme Altomari

    2014-01-01

    Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H 2 /2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

  4. First-Principles Study on the Structural Stability and Segregation Behavior of γ-Fe/Cr2N Interface with Alloying Additives M (M = Mn, V, Ti, Mo, and Ni

    Directory of Open Access Journals (Sweden)

    Hui Huang

    2016-07-01

    Full Text Available This study investigated the structural stability and electrochemical properties of alloying additives M (M = Mn, V, Ti, Mo, or Ni at the γ-Fe(111/Cr2N(0001 interface by the first-principles method. Results indicated that V and Ti were easily segregated at the γ-Fe(111/Cr2N(0001 interface and enhanced interfacial adhesive strength. By contrast, Ni and Mo were difficult to segregate at the γ-Fe(111/Cr2N(0001 interface. Moreover, the results of the work function demonstrated that alloying additives Mn reduced local electrochemical corrosion behavior of the γ-Fe(111/Cr2N(0001 interface by cutting down Volta potential difference (VPD between clean γ-Fe(111 and Cr2N(0001, while alloying additives V, Ti, Mo, and Ni at the γ-Fe(111/Cr2N(0001 interface magnified VPD between clean γ-Fe(111 and Cr2N(0001, which were low-potential sites that usually serve as local attack initiation points.

  5. Effect of composition on corrosion resistance of high-alloy austenitic stainless steel weld metals

    International Nuclear Information System (INIS)

    Marshall, P.I.; Gooch, T.G.

    1993-01-01

    The corrosion resistance of stainless steel weld metal in the ranges of 17 to 28% chromium (Cr), 6 to 60% nickel (Ni), 0 to 9% molybdenum (Mo), and 0.0 to 0.37% nitrogen (N) was examined. Critical pitting temperatures were determined in ferric chloride (FeCl 3 ). Passive film breakdown potentials were assessed from potentiodynamic scans in 3% sodium chloride (NaCl) at 50 C. Potentiodynamic and potentiostatic tests were carried out in 30% sulfuric acid (H 2 SO 4 ) ar 25 C, which was representative of chloride-free acid media of low redox potential. Metallographic examination and microanalysis were conducted on the test welds. Because of segregation of alloying elements, weld metal pitting resistance always was lower than that of matching composition base steel. The difference increased with higher Cr, Mo, and N contents. Segregation also reduced resistance to general corrosion in H 2 SO 4 , but the effect relative to the base steel was less marked than with chloride pitting. Segregation of Cr, Mo, and N in fully austenitic deposits decreased as the Ni' eq- Cr' eq ratio increased. Over the compositional range studied, weld metal pitting resistance was dependent mainly on Mo content and segregation. N had less effect than in wrought alloys. Both Mo and N enhanced weld metal corrosion resistance in H 2 SO 4

  6. Deep Drawing Behavior of CoCrFeMnNi High-Entropy Alloys

    Science.gov (United States)

    Bae, Jae Wung; Moon, Jongun; Jang, Min Ji; Ahn, Dong-Hyun; Joo, Soo-Hyun; Jung, Jaimyun; Yim, Dami; Kim, Hyoung Seop

    2017-09-01

    Herein, the deep drawability and deep drawing behavior of an equiatomic CoCrFeMnNi HEA and its microstructure and texture evolution are first studied for future applications. The CoCrFeMnNi HEA is successfully drawn to a limit drawing ratio (LDR) of 2.14, while the planar anisotropy of the drawn cup specimen is negligible. The moderate combination of strain hardening exponent and strain rate sensitivity and the formation of deformation twins in the edge region play important roles in successful deep drawing. In the meanwhile, the texture evolution of CoCrFeMnNi HEA has similarities with conventional fcc metals.

  7. Solubility of sulfur in Fe-Cr-Ni alloys

    International Nuclear Information System (INIS)

    Bogolyubskij, S.D.; Petrova, E.F.; Rogov, A.I.; Shvartsman, L.A.

    1979-01-01

    The solubility of 35 S was determined in Fe-Cr-Ni alloys in the range of temperatures between 910 and 1050 deg C by the method of radiometric analysis. It was found that the solubility of sulfur increases with the concentration of chromium in alloys with 20% Ni

  8. Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Reclaru, L., E-mail: lucien.reclaru@pxgroup.com [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Unger, R.E.; Kirkpatrick, C.J. [Institute for Pathology, REPAIR Lab, University Medical Center, Johannes Gutenberg University Mainz, Langenbeckstr.1, D-55101 Mainz (Germany); Susz, C.; Eschler, P.-Y.; Zuercher, M.-H. [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Antoniac, I. [Materials Science and Engineering Faculty, Politehnica of Bucharest, 060042 Bucharest (Romania); Luethy, H. [Institute of Dental Materials Science and Technology, University of Basel, Hebelstrasse 3, CH-4056 Basel (Switzerland)

    2012-08-01

    In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. - Highlights: Black-Right-Pointing-Pointer Nickel released was higher than the limits imposed in EU in contact with the skin. Black-Right-Pointing-Pointer No direct relationship between the

  9. Effect of the microstructure on the sensibilization to intergranular corrosion of a 24. 7 Cr7. 4Ni duplex stainless steel. Efecto de la microestructura en la sensibilizacion a la corrosion inoxidable duplex 24, 7Cr7,Ni

    Energy Technology Data Exchange (ETDEWEB)

    Otero, E; Pardo, A; Merino, C; Hierro, P; Perez, F J

    1993-01-01

    The influence of microstructure on the resistance to intergranular corrosion of a 24.4Cr7.4Ni is studied. The results are discussed both in terms of the Huey experiment as well as of the sweeping corresponding to the experimental conditions under which the experiments have been performed. Author (11 refs.)

  10. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  11. Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

    International Nuclear Information System (INIS)

    Cho, Soo Haeng; Park, Sung Bin; Lee, Jong Hyeon; Hur, Jin Mok; Lee, Han Soo

    2011-01-01

    In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li 2 O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, NiO, and (Al,Nb,Ti)O 2 ; those of as cast and heat treated high Si/low Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

  12. Passivation Characteristics of Alloy Corrosion-Resistant Steel Cr10Mo1 in Simulating Concrete Pore Solutions: Combination Effects of pH and Chloride.

    Science.gov (United States)

    Ai, Zhiyong; Sun, Wei; Jiang, Jinyang; Song, Dan; Ma, Han; Zhang, Jianchun; Wang, Danqian

    2016-09-01

    The electrochemical behaviour for passivation of new alloy corrosion-resistant steel Cr10Mo1 immersed in alkaline solutions with different pH values (13.3, 12.0, 10.5, and 9.0) and chloride contents (0.2 M and 1.0 M), was investigated by various electrochemical techniques: linear polarization resistance, electrochemical impedance spectroscopy and capacitance measurements. The chemical composition and structure of passive films were determined by XPS. The morphological features and surface composition of the immersed steel were evaluated by SEM together with EDS chemical analysis. The results evidence that pH plays an important role in the passivation of the corrosion-resistant steel and the effect is highly dependent upon the chloride contents. In solutions with low chloride (0.2 M), the corrosion-resistant steel has notably enhanced passivity with pH falling from 13.3 to 9.0, but does conversely when in presence of high chloride (1.0 M). The passive film on the corrosion-resistant steel presents a bilayer structure: an outer layer enriched in Fe oxides and hydroxides, and an inner layer, rich in Cr species. The film composition varies with pH values and chloride contents. As the pH drops, more Cr oxides are enriched in the film while Fe oxides gradually decompose. Increasing chloride promotes Cr oxides and Fe oxides to transform into their hydroxides with little protection, and this is more significant at lower pH (10.5 and 9.0). These changes annotate passivation characteristics of the corrosion-resistant steel in the solutions of different electrolyte.

  13. Synthesis, crystallization behavior and surface modification of Ni-Cr-Si-Fe amorphous alloy

    International Nuclear Information System (INIS)

    Iqbal, M.; Akhter, J.I.; Rajput, M.U.; Mahmood, K.; Hussain, Z.; Hussain, S.; Rafiq, M.

    2011-01-01

    A quaternary Ni/sub 86/Cr/sub 7/Si/sub 4/Fe/sub 3/ amorphous alloy was synthesized by melt spinning technique. Surface modification was done by electron beam melting (EBM), neutron irradiation and gamma-rays. Microstructure of as cast, annealed and modified samples was examined by scanning electron microscope. Crystallization behavior was studied by annealing the samples in vacuum at different temperatures in the range 773-1073 K. Techniques of X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used for characterization. Differential scanning calorimetry (DSC) was conducted at various heating rates in the range 10-40 K/min. Thermal parameters like glass transition temperature T/sub g/, crystallization temperature T/sub x/, supercooled liquid region delta T/sub x/ and reduced glass transition temperature T/sub rg/ were measured. The Ni/sub 86/Cr/sub 7/Si/sub 4/Fe/sub 3/ alloy exhibits wide supercooled liquid region of 60 K indicating good thermal stability. The activation energy was calculated to be 160 +- 4 kJ/mol using Kissinger and Ozawa equations respectively which indicates high resistance against crystallization. The XRD results of the samples annealed at 773 K, 923 K, 973 K and 1073 K/20 min show nucleation of Ni/sub 2/Cr/sub 3/ and NiCrFe crystalline phases. Vickers microhardness of the as cast ribbon was measured to be 680. About 30-50 % increase in hardness was achieved by applying EBM technique. (author)

  14. Ultrafine particles of Ni and FeCr studied by positron annihilation

    DEFF Research Database (Denmark)

    Eldrup, Morten Mostgaard; Pedersen, N.J.; Sethi, S.A.

    1995-01-01

    Ultrafine particles of Ni and Fe80Cr20 have been produced by the gas condensation technique. After surface oxidation the paticles were heated in a reducing H2 atmosphere and positron lifetime and Doppler broadening measurements were carried out. Reduction of the oxide on the Ni powder takes place...... at about 350K and at about 650K for the FeCr powder. Electron microscopy shows sintering of the Ni particles above 450K, and the present results show that defects develop in the growing particles....

  15. Electroless Ni-P/Ni-B duplex coatings: preparation and evaluation of microhardness, wear and corrosion resistance

    International Nuclear Information System (INIS)

    Narayanan, T.S.N. Sankara; Krishnaveni, K.; Seshadri, S.K.

    2003-01-01

    The present work deals with the formation of Ni-P/Ni-B duplex coatings by electroless plating process and evaluation of their hardness, wear resistance and corrosion resistance. The Ni-P/Ni-B duplex coatings were prepared using dual baths (acidic hypophosphite- and alkaline borohydride-reduced electroless nickel baths) with both Ni-P and Ni-B as inner layers and with varying single layer thickness. Scanning electron microscopy (SEM) was used to assess the duplex interface. The microhardness, wear resistance and corrosion resistance of electroless nickel duplex coatings were compared with electroless Ni-P and Ni-B coatings of similar thickness. The study reveals that the Ni-P and Ni-B coatings are amorphous in their as-plated condition and upon heat-treatment at 450 deg. C for 1 h, both Ni-P and Ni-B coatings crystallize and produce nickel, nickel phosphide and nickel borides in the respective coatings. All the three phases are formed when Ni-P/Ni-B and Ni-B/Ni-P duplex coatings are heat-treated at 450 deg. C for 1 h. The duplex coatings are uniform and the compatibility between the layers is good. The microhardness, wear resistance and corrosion resistance of the duplex coating is higher than Ni-P and Ni-B coatings of similar thickness. Among the two types of duplex coatings studied, hardness and wear resistance is higher for coatings having Ni-B coating as the outer layer whereas better corrosion resistance is offered by coatings having Ni-P coating as the outer layer

  16. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  17. The research of axial corrosion fatigue on 10Ni3CrMoV steel

    Science.gov (United States)

    Xie, Xing; Yi, Hong; Xu, Jian; Xie, Kun

    2017-09-01

    Fatigue life had been studied with 10CrNi3MoV steel at different load ratios and in different environmental medias. The microstructure and micro-topography had been observed and analyzed by means of SEM, EDS and TEM. Our findings indicated that, the fatigue life of 10Ni3CrMoV steel in seawater was shorter than in air, the difference in longevity was larger with the decreasing of axis stress. Corrosion pits had a great influence on corrosion fatigue life.

  18. In-BWR and out-of-pile nodular corrosion behavior of Zry-2/4 type melts with varying Fe, Cr, and Ni content and varying process history

    International Nuclear Information System (INIS)

    Ruhmann, H.; Manzel, R.; Sell, H.J.

    1996-01-01

    Zircaloy-based materials with constant tin content, a constant sum of Fe and Cr content, and different Fe/Cr ratios were manufactured from small ingots (6 kg) by forging, β-quenching, hot rolling, and cold rolling with two different annealing sequences resulting in two accumulated annealing parameters. To study the effect of Ni, chromium was substituted by nickel in one alloy. As a reference material standard, ASTM Zry-2 was manufactured in a similar way. These materials were examined for precipitate size by TEM and for their out-of-pile corrosion behavior in 400 C steam up to 319 days and in 500 C steam up to 24 h in a static and in a refreshed autoclave. Furthermore, samples made from these alloys were irradiated in a commercial BWR for two years. Results of the test are given

  19. Effect of heat treatment on pitting corrosion of austenitic Cr-Ni-Mo steels in sodium chloride solution

    International Nuclear Information System (INIS)

    Stefec, R.; Franz, F.; Holecek, A.

    1979-01-01

    The pitting corrosion resistance of Cr17Ni12Mo2,5 type steel under potentiostatic polarization in a sodium chloride solution is adversely affected by previous annealing. The data obtained were systematically dependent on annealing temperature, time and surface roughness. The corrosion current, the number of pits or the mean area of pit opening and the corrosion rate within the pits were increased by previous annealing at 550 to 750 0 C for 1-100 hrs. The highest corrosion rate estimated corresponded to heat treatments provoking severe sensitization to intergranular corrosion. The paercentage area of corrosion pit openings and the estimated pit penetration rates were several times higher for as-machined than for polished surfaces. It can be assumed that pitting corrosion is little affected by the carbon content and that molybdenum depletion of grain-boundary zones is responsible for the reduced pitting resistance of annealed steels. (orig./HP) [de

  20. Effect of Ni on the corrosion resistance of bridge steel in a simulated hot and humid coastal-industrial atmosphere

    Science.gov (United States)

    Li, Dong-liang; Fu, Gui-qin; Zhu, Miao-yong; Li, Qing; Yin, Cheng-xiang

    2018-03-01

    The corrosion resistance of weathering bridge steels containing conventional contents of Ni (0.20wt%, 0.42wt%, 1.50wt%) and a higher content of Ni (3.55wt%) in a simulated hot and humid coastal-industrial atmosphere was investigated by corrosion depth loss, scanning electron microscopy-energy-dispersive X-ray spectroscopy, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and electrochemical methods. The results showed that, with increasing Ni content, the mechanical properties of the bridge steel were markedly improved, the welding parameters were satisfactory at room temperature, and the corrosion resistance was enhanced. When the Ni content was low (≤0.42wt%), the crystallization process of the corrosion products was substantially promoted, enhancing the stability of the rust layer. When the Ni content was higher ( 3.55wt%), the corrosion reaction of the steel quickly reached a balance, because the initial rapid corrosion induced the formation of a protective rust layer in the early stage. Simultaneously, NiO and NiFe2O2 were generated in large quantities; they not only formed a stable, compact, and continuous oxide protective layer, but also strongly inhibited the transformation process of the corrosion products. This inhibition reduced the structural changes in the rust layer, thereby enhancing the protection. However, when the Ni content ranged from 0.42wt% to 1.50wt%, the corrosion resistance of the bridge steel increased only slightly.

  1. Ostwald Ripening Process of Coherent β′ Precipitates during Aging in Fe0.75Ni0.10Al0.15 and Fe0.74Ni0.10Al0.15Cr0.01 Alloys

    Directory of Open Access Journals (Sweden)

    N. Cayetano-Castro

    2015-01-01

    Full Text Available The Ostwald ripening process was studied in Fe0.75Ni0.10Al0.15 and Fe0.74Ni0.10Al0.15Cr0.01 alloys after aging at 750, 850, and 950°C for different times. The microstructural evolution shows a rounded cube morphology (Fe, NiAl β′ precipitates aligned in the ferrite matrix, which changes to elongated plates after prolonged aging. The variation of the equivalent radii of precipitates with time follows the modified Lifshitz-Slyozov-Wagner theory for diffusion-controlled coarsening. Thermo-Calc analysis shows that the chromium content is richer in the matrix than in the precipitates which causes higher hardness and coarsening resistance in the aged Fe0.74Ni0.10Al0.15Cr0.01 alloy.

  2. Effect of d electrons on defect properties in equiatomic NiCoCr and NiCoFeCr concentrated solid solution alloys

    Science.gov (United States)

    Zhao, Shijun; Egami, Takeshi; Stocks, G. Malcolm; Zhang, Yanwen

    2018-01-01

    The role of d electrons in determining distributions of formation and migration energies for point defects in equiatomic NiCoCr and NiCoFeCr concentrated solid solution alloys (CSAs) are studied regarding electron density deformation flexibility based on first-principles calculations. The disordered state is taken into account by constructing special quasirandom structures. The migration barriers are determined by directly optimizing the saddle point. It is found that the formation energies of interstitials in CSAs are lower than those in pure Ni, whereas the formation energies of vacancies are higher. In both NiCoCr and NiCoFeCr, Co-related dumbbell interstitials exhibit lower formation energies. Notably, the distributions of migration energies for Cr interstitials and vacancies exhibit a remarkable overlap region. A detailed analysis of electronic properties reveals that the electronic charge deformation flexibility regarding eg to t2g transition has a dominant effect on defect energetics for different elements in CSAs. Thus the electron deformation ability is suggested as a key factor in understanding the peculiar defect behavior in CSAs.

  3. Effects of environment on the release of Ni, Cr, Fe, and Co from new and recast Ni-Cr alloy.

    Science.gov (United States)

    Oyar, Perihan; Can, Gülşen; Atakol, Orhan

    2014-07-01

    The addition of previously cast alloy to new alloy for economic reasons may increase the release of elements. The purpose of this study was to analyze the effects of the immersion period, immersion media, and addition of previously cast alloy to new alloy on the release of elements. Disk-shaped specimens were prepared from a Ni-Cr alloy (Ni: 61 wt%, Cr: 26 wt%, Mo: 11 wt%, Si: 1.5 wt%, Fe, Ce, Al, and Co alloy (group N) and 50% new/50% recast alloy (group R). After the immersion of the specimens in both NaCl (pH 4) and artificial saliva (pH 6.7) for 3, 7, 14, 30, and 60 days, the release of ions was determined by using atomic absorption spectrometry. Data were analyzed with a 3-way ANOVA (α=.001). The release of Ni was significantly affected by the immersion period, of Ni and Cr by the alloy and media (Palloy (Palloy in artificial saliva was 109.71 for Ni, 6.49 for Cr, 223.22 for Fe, and 29.90 μg/L for Co. The release of Co in NaCl was below the detection limit in both groups. The release of Ni in NaCl and artificial saliva increased with the length of the immersion period in both groups. The release of Cr and Fe was higher in artificial saliva than in NaCl in group R, regardless of the immersion period. The release of Co in NaCl was below the detection limit in both groups. Copyright © 2014 The Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  4. Corrosion of candidate container materials by Yucca Mountain bacteria

    International Nuclear Information System (INIS)

    Horn, J; Jones, D; Lian, T; Martin, S; Rivera, A

    1999-01-01

    Several candidate container materials have been studied in modified Yucca Mountain (YM) ground water in the presence or absence of YM bacteria. YM bacteria increased corrosion rates by 5-6 fold in UNS G10200 carbon steel, and nearly 100-fold in UNS NO4400 Ni-Cu alloy. YM bacteria caused microbiologically influenced corrosion (MIC) through de-alloying or Ni-depletion of Ni-Cu alloy as evidenced by scanning electronic microscopy (SEM) and inductively coupled plasma spectroscopy (ICP) analysis. MIC rates of more corrosion-resistant alloys such as UNS NO6022 Ni-Cr- MO-W alloy, UN's NO6625 Ni-Cr-Mo alloy, and UNS S30400 stainless steel were measured below 0.05 umyr, however YM bacteria affected depletion of Cr and Fe relative to Ni in these materials. The chemical change on the metal surface caused by depletion was characterized in anodic polarization behavior. The anodic polarization behavior of depleted Ni-based alloys was similar to that of pure Ni. Key words: MIC, container materials, YM bacteria, de-alloying, Ni-depletion, Cr-depletion, polarization resistance, anodic polarization,

  5. Fabrication and Characterization of FeNiCr Matrix-TiC Composite for Polishing CVD Diamond Film

    Institute of Scientific and Technical Information of China (English)

    Zhuji Jin; Zewei Yuan; Renke Kang; Boxian Dong

    2009-01-01

    Dynamic friction polishing (DFP) is one of the most promising methods appropriate for polishing CVD diamond film with high efficiency and low cost.By this method CVD diamond film is polished through being simply pressed against a metal disc rotating at a high speed utilizing the thermochemical reaction occurring as a result of dynamic friction between them in the atmosphere.However, the relatively soft materials such as stainless steel, cast iron and nickel alloy widely used for polishing CVD diamond film are easy to wear and adhere to diamond film surface, which may further lead to low efficiency and poor polishing quality.In this paper, FeNiCr matrix-TiC composite used as grinding wheel for polishing CVD diamond film was obtained by combination of mechanical alloying (MA) and spark plasma sintering (SPS).The process of ball milling,composition, density, hardness, high-temperature oxidation resistance and wear resistance of the sintered piece were analyzed.The results show that TiC was introduced in MA-SPS process and had good combination with FeNiCr matrix and even distribution in the matrix.The density of composite can be improved by mechanical alloying.The FeNiCr matrix-TiC composite obtained at 1273 K was found to be superior to at 1173 K sintering in hardness, high-temperature oxidation resistance and wearability.These properties are more favorable than SUS304 for the preparation of high-performance grinding wheel for polishing CVD diamond film.

  6. Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Soo Haeng, E-mail: nshcho1@kaeri.re.kr [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Park, Sung Bin [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Lee, Jong Hyeon, E-mail: jonglee@cnu.ac.kr [Graduate School of Green Energy Technology, Chungnam National University, 79 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Hur, Jin Mok; Lee, Han Soo [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2011-05-01

    In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li{sub 2}O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, NiO, and (Al,Nb,Ti)O{sub 2}; those of as cast and heat treated high Si/low Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

  7. Spectral Analysis of CO2 Corrosion Product Scales on 13Cr Tubing Steel

    International Nuclear Information System (INIS)

    Guan-fa, Lin; Zhen-quan, Bai; Yao-rong, Feng; Xun-yuan, Xu

    2008-01-01

    CO 2 corrosion product scales formed on 13 Cr tubing steel in autoclave and in the simulated corrosion environment of oil field are investigated in the paper. The surface and cross-section profiles of the scales were observed by scanning electron microscopy (SEM), the chemical compositions of the scales were analyzed using energy dispersion analyzer of X-ray (EDAX), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) to confirm the corrosion mechanism of the 13 Cr steel in the simulated CO 2 corrosion environment. The results show that the corrosion scales are formed by the way of fashion corrosion, consist mainly of four elements, i.e. Fe, Cr, C and O, and with a double-layer structure, in which the surface layer is constituted of bulky and incompact crystals of FeCO 3 , and the inner layer is composed of compact fine FeCO 3 crystals and amorphous Cr(OH) 3 . Because of the characteristics of compactness and ionic permeating selectivity of the inner layer of the corrosion product scales, 13 Cr steel is more resistant in CO 2 corrosion environment

  8. Microstructure and wear behaviors of laser clad NiCr/Cr3C2-WS2 high temperature self-lubricating wear-resistant composite coating

    Science.gov (United States)

    Yang, Mao-Sheng; Liu, Xiu-Bo; Fan, Ji-Wei; He, Xiang-Ming; Shi, Shi-Hong; Fu, Ge-Yan; Wang, Ming-Di; Chen, Shu-Fa

    2012-02-01

    The high temperature self-lubricating wear-resistant NiCr/Cr3C2-30%WS2 coating and wear-resistant NiCr/Cr3C2 coating were fabricated on 0Cr18Ni9 austenitic stainless steel by laser cladding. Phase constitutions and microstructures were investigated, and the tribological properties were evaluated using a ball-on-disc wear tester under dry sliding condition at room-temperature (17 °C), 300 °C and 600 °C, respectively. Results indicated that the laser clad NiCr/Cr3C2 coating consisted of Cr7C3 primary phase and γ-(Fe,Ni)/Cr7C3 eutectic colony, while the coating added with WS2 was mainly composed of Cr7C3 and (Cr,W)C carbides, with the lubricating WS2 and CrS sulfides as the minor phases. The wear tests showed that the friction coefficients of two coatings both decrease with the increasing temperature, while the both wear rates increase. The friction coefficient of laser clad NiCr/Cr3C2-30%WS2 is lower than the coating without WS2 whatever at room-temperature, 300 °C, 600 °C, but its wear rate is only lower at 300 °C. It is considered that the laser clad NiCr/Cr3C2-30%WS2 composite coating has good combination of anti-wear and friction-reducing capabilities at room-temperature up to 300 °C.

  9. Corrosion mechanism of a Ni-based alloy in supercritical water: Impact of surface plastic deformation

    International Nuclear Information System (INIS)

    Payet, Mickaël; Marchetti, Loïc; Tabarant, Michel; Chevalier, Jean-Pierre

    2015-01-01

    Highlights: • The dissolution of Ni and Fe cations occurs during corrosion of Ni-based alloys in SCW. • The nature of the oxide layer depends locally on the alloy microstructure. • The corrosion mechanism changes when cold-work increases leading to internal oxidation. - Abstract: Ni–Fe–Cr alloys are expected to be a candidate material for the generation IV nuclear reactors that use supercritical water at temperatures up to 600 °C and pressures of 25 MPa. The corrosion resistance of Alloy 690 in these extreme conditions was studied considering the surface finish of the alloy. The oxide scale could suffer from dissolution or from internal oxidation. The presence of a work-hardened zone reveals the competition between the selective oxidation of chromium with respect to the oxidation of nickel and iron. Finally, corrosion mechanisms for Ni based alloys are proposed considering the effects of plastically deformed surfaces and the dissolution.

  10. Development of advanced corrosion resistant materials for molten coal ash; Yoyu sekitanbai ni taisuru kotaishokusei zairyo no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    For development of materials for heat exchangers under severe corrosion environment due to ultra-high temperature coal combustion gas, basic data were surveyed. On the study in fiscal 1996, the corrosion resistance of one kind of commercially available material and 2 kinds of created materials was studied by coal slag coating test. The commercially available material was subjected to high- temperature corrosion tests of 1500 and 1550degC for a long time. The result showed that SiC is most excellent in the above temperature range. On new materials, 7 kinds of Cr2O3 system ceramics such as Cr2O3-Al2O3 system and Cr2O3- MgO system were selected considering high-temperature corrosion resistance, and the optimum composition and fabrication process of the new materials were studied. High- temperature corrosion tests, and measurement of thermal conductivity and thermal expansion were carried out for every specimen. The result suggested that some materials of Cr2O3- Al2O3 system are promising. 23 refs., 76 figs., 23 tabs.

  11. Surface microstructures and corrosion resistance of Ni-Ti-Nb shape memory thin films

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kun [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom); Li, Yan, E-mail: liyan@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Huang, Xu [Memry Corporation, Bethel, CT 06801 (United States); Gibson, Des [Institute of Thin Films, Sensors & Imaging, Scottish Universities Physics Alliance, University of the West of Scotland, Paisley PA1 2BE (United Kingdom); Zheng, Yang; Liu, Jiao; Sun, Lu [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Fu, Yong Qing, E-mail: richard.fu@northumbria.ac.uk [Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom)

    2017-08-31

    Highlights: • The corrosion resistance of Ni-Ti-Nb shape memory thin films is investigated. • Modified surface oxide layers improve the corrosion resistance of Ni-Ti-Nb films. • Further Nb additions reduce the potential corrosion tendency of the films. - Abstract: Ni-Ti-Nb and Ni-Ti shape memory thin films were sputter-deposited onto silicon substrates and annealed at 600 °C for crystallization. X-ray diffraction (XRD) measurements indicated that all of the annealed Ni-Ti-Nb films were composed of crystalline Ni-Ti (Nb) and Nb-rich grains. X-ray photoelectron spectroscopy (XPS) tests showed that the surfaces of Ni-Ti-Nb films were covered with Ti oxides, NiO and Nb{sub 2}O{sub 5}. The corrosion resistance of the Ni-Ti-Nb films in 3.5 wt.% NaCl solution was investigated using electrochemical tests such as open-circuit potential (OCP) and potentio-dynamic polarization tests. Ni-Ti-Nb films showed higher OCPs, higher corrosion potentials (E{sub corr}) and lower corrosion current densities (i{sub corr}) than the binary Ni-Ti film, which indicated a better corrosion resistance. The reason may be that Nb additions modified the passive layer on the film surface. The OCPs of Ni-Ti-Nb films increased with further Nb additions, whereas no apparent difference of E{sub corr} and i{sub corr} was found among the Ni-Ti-Nb films.

  12. Advanced nickel base alloys for high strength, corrosion applications

    Science.gov (United States)

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  13. Design and characterization of FeCrNiCoAlCu and FeCrNiCo(AlCu){sub 0,5} multicomponent alloys; Previsao e caracterizacao de ligas multicomponentes FeCrNiCoAlCu e FeCrNiCo(AlCu){sub 0,5}

    Energy Technology Data Exchange (ETDEWEB)

    Triveno Rios, Carlos; Artacho, Victor Falcao [Universidade Federal do ABC (CECS/UFABC), Santo Andre, SP (Brazil). Engenharia de Materiais

    2014-07-01

    High entropy alloys using multi-element main quasi-equivalent atomic proportions and generally forms single-phase solid solution and has the ability to enhance levels of strain hardening combined with high levels of plastic deformation at room temperature. In this work two high-entropy alloys with almost similar composition were studied and the factors influencing the formation of solid solution phases (δ atomic radius difference, ΔH{sub mix} mixing enthalpy, ΔS{sub mix} mixing entropy) were evaluated. The microstructure as-cast and the compositions of phases in the two alloys were analyzed by SEM and XRD. The mechanical characterization was realized by measurements of microhardness and cold compression test. The results showed that FeCrNiCo(AlCu){sub 0,5} and FeCrNiCoAlCu alloys with δ equal to 5,7 and 4,9, respectively, form alloys with solid solutions of high entropy. However, the presence of FC and BCCC structures greatly influence the mechanical properties. (author)

  14. The corrosion of austenitic steel in flowing high-temperature water

    International Nuclear Information System (INIS)

    Asmundis, C. de; Weisgerber, P.; Mazzocchi, N.; Plog, C.

    1981-01-01

    This work represents an attempt to obtain data on the corrosion product formation, including corrosion products which are released to the water, of austenitic steel. AISI 316 or DIN Werkstoff No. 14401. The oxidation experiments were carried out in a small laboratory test loop, which was designed for this study. In the stainless water system considered during an oxidation time of 1800 h at 300 0 C, five zones of differing composition developed. 1. The base metal (for comparison) Fe/Cr/Ni = 67/20/13. 2. The metal at the metal/oxide interface nickel enriched, chromium and iron decreased Fe/Cr/Ni = 64/19/17. 3. The inner oxide chromium enriched and iron and nickel decreased Fe/Cr/Ni = 53/32/14. 4. The outer oxide iron enriched, chromium decreased Fe/Cr/Ni = 70/17/13. 5. The corrosion products released to the water, in total, i.e. particulate and dispersed matter, a Fe/Cr/Ni ratio rather close to that base metal: Fe/Cr/Ni = 68/19/13. (80% particulate: Fe/Cr/Ni = 72/23/5, 20% dispersed: Fe/Cr/Ni = 55/1/44)

  15. Mechanism and degree of chemical elements effect on atmosphere corrosion resistance of steels

    International Nuclear Information System (INIS)

    Vu Din' Vuj

    1991-01-01

    It follows from the proposed regression equations that falourable effect of chemical elements on steel resistance to atmospheric corrosion is determined by their ability to increase interatom bond stability in iron crystal lattice and form corrosion products with high protection properties. Element positive influence on steel corrosion resistance decreases in the following order: S, P, Si, Mn, Cu, Cr, Ni, C in semiurban tropical atmosphere and S, Mn, Sr, Cu, Ni, Cr in coastal atmosphere. In the latter case C increases corrosion in a greater degree as compared to P. Small ammounts of Mo decrease steel resistance in semiurban atmosphere and almost do not influence it in the coastal one. Possible mechanisms of individual element influence on steel corrosion resistance are considered

  16. Microstructural evaluation of stressed IN625 and NiCrA1Y coated IN625 tested in high and low density SCW

    Energy Technology Data Exchange (ETDEWEB)

    Selvig, A.; Huang, X., E-mail: aselvig@connect.carleton.ca [Carleton Univ., Ottawa, Ontario (Canada); Guzonas, D. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

    2012-07-01

    The goal of this study was to determine the corrosion resistance of NiCrA1Y coatings for use in future supercritical water reactors (SCWR). The NiCrA1Y coating was applied to IN625 and was tested against bare IN625, under stress, in high density supercritical water (HDSCW) and low density supercritical water (LDSCW). The IN625 samples experienced intergranular corrosion in HDSCW but not in LDSCW as well as oxidation; whereas the NiCrA1Y sample experienced oxidation, with no other forms of corrosion observed. Thus, it is likely that NiCrA1Y coatings are more corrosion resistant than IN625 in HDSCW. (author)

  17. The change of NiCrBSi alloys’ phase composition after plasma spraying

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2008-08-01

    Full Text Available Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi layer sprayed on the base material.

  18. CoCr double-layered media with NiFe and CoZrNb soft-magnetic layers (invited)

    International Nuclear Information System (INIS)

    Bernards, J.P.C.; Schrauwen, C.P.G.; Zieren, V.; Luitjens, S.B.

    1988-01-01

    The magnetic, structural, and recording properties of CoCr double-layered media are investigated. The underlayer materials NiFe (crystalline) and CoZrNb (amorphous) were combined with two different kinds of intermediate layers: Ti (crystalline) and Ge (amorphous). Applying a bias voltage during sputtering of NiFe results in a low coercivity of the NiFe layer and in a high coercivity of the CoCr layer. The structure of the NiFe layer influences the structure of the CoCr layer. A Ti layer between the NiFe and CoCr layers decreases the in-plane remanence of the CoCr layer. The coercivity of all CoZrNb layers is low, independent of the application of a bias voltage. The orientation and structure of CoCr on CoZrNb can be improved by using a Ge intermediate layer, which results in a low coercivity of the CoCr. A Ti intermediate layer increases the coercivity. Ring heads show a dependence of spike noise on the underlayer coercivity and on the applied normal force. A probe-type head shows a dependence of its output on the CoCr coercivity, which may be understood in terms of demagnetization and writing depth

  19. Studies on the influence of processing methods on the corrosion characteristics of electroslag-tape-plating with NiMo16Cr16Ti. Untersuchungen zum Einfluss der Prozessfuehrung auf die Korrosionseigenschaften beim Elektroschlacke-Bandplattieren mit NiMo16Cr16Ti

    Energy Technology Data Exchange (ETDEWEB)

    Blum, J

    1991-01-01

    The aim of the project was to demonstrate an economic possibility of using NiMo16Cr16Ti reliably as a plating material with simple to use methods. For this, the electroslag and submerged arc welding with tape electrodes as a coating technology are compared with each other. As the research showed, it is possible to coat large surface area, thick walled components economically with NiMo16Cr16Ti using electroslag (RES) tape plating. The choice of powder is important for the hot crack freedom and the precipitation poverty and thus the corrosion resistance of the plating. The silicon content was proved to be of importance in the plating. With the right choice of powder, the second layer already possesses the endurance of laminated materials against intercrystalline corrosion in coating tests as well as against pitting in a 10% FeCl{sub 3} solution. The coating capability lies at 0.5 m{sup 2}/h. - In addition the use of video thermography for on-line surveillance of seam on RES plates is documented. The evaluation of the pictures makes possible the targeting of the external magnets and thus the influencing of the melting bath flux. (orig./RHM) With 80 figs., 12 tabs.

  20. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  1. Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys; Influencia de um revestimento de niobio sobre a resistencia a sulfetacao das ligas FeCr e FeCrY

    Energy Technology Data Exchange (ETDEWEB)

    Geribola, Gulherme Altomari

    2014-07-01

    Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H{sub 2}/2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

  2. The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Hongying [School of Mechanical Engineering, Anyang Institute of Technology, Anyang 455002 (China); Yang, Haijie [Modern Engineering Training Center, Anyang Institute of Technology, Anyang 455002 (China); Wang, Man [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Giron-Palomares, Benjamin [School of Mechanical Engineering, Anyang Institute of Technology, Anyang 455002 (China); Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Zhang, Lefu [School of Nuclear Science and Engineering, Shanghai Jiaotong University, No 800 Dongchuan Road, Shanghai (China); Zhang, Guangming, E-mail: ustbzgm@163.com [School of Automobile & Transportation, Qingdao Technological University, Qingdao 266520 (China)

    2017-02-15

    The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe{sub 2}O{sub 3} and Fe{sub 3}O{sub 4}) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents. - Highlights: • The general corrosion and SCC in SCW of the AFA steel have been limited reported. • Fe-rich inner and Al-Cr-rich outer layers are formed in 650 °C/25 MPa/10 ppb SCW. • The SCC behavior exhibits a combination of high strength and good ductility. • Strength and elongation are lowered by increase of temperature and oxygen content. • The AFA steel shows low SCC susceptibility and a superior corrosion resistance.

  3. The corrosion and stress corrosion cracking behavior of a novel alumina-forming austenitic stainless steel in supercritical water

    International Nuclear Information System (INIS)

    Sun, Hongying; Yang, Haijie; Wang, Man; Giron-Palomares, Benjamin; Zhou, Zhangjian; Zhang, Lefu; Zhang, Guangming

    2017-01-01

    The general corrosion and stress corrosion behavior of Fe-27Ni-15Cr-5Al-2Mo-0.4Nb alumina-forming austenitic (AFA) steel were investigated in supercritical water under different conditions. A double layer oxide structure was formed: a Fe-rich outer layer (Fe 2 O 3 and Fe 3 O 4 ) and an Al-Cr-rich inner layer. And the inner layer has a low growth rate with exposing time, which is good for improvement of corrosion resistance. Additionally, some internal nodular Al-Cr-rich oxides were also observed, which resulted in a local absence of inner layer. Stress corrosion specimens exhibited a combination of high strength, good ductility and low susceptibility. The stress strength and elongation was reduced by increasing temperature and amount of dissolved oxygen. In addition, the corresponding susceptibility was increased with decreased temperatures and increased oxygen contents. - Highlights: • The general corrosion and SCC in SCW of the AFA steel have been limited reported. • Fe-rich inner and Al-Cr-rich outer layers are formed in 650 °C/25 MPa/10 ppb SCW. • The SCC behavior exhibits a combination of high strength and good ductility. • Strength and elongation are lowered by increase of temperature and oxygen content. • The AFA steel shows low SCC susceptibility and a superior corrosion resistance.

  4. Determination of the Fe-Cr-Ni and Fe-Cr-Mo Phase Diagrams at Intermediate Temperatures using a Novel Dual-Anneal Diffusion-Multiple Approach

    Science.gov (United States)

    Cao, Siwei

    Phase diagrams at intermediate temperatures are critical both for alloy design and for improving the reliability of thermodynamic databases. There is a significant shortage of experimental data for phase diagrams at the intermediate temperatures which are defined as around half of the homologous melting point (in Kelvin). The goal of this study is to test a novel dual-anneal diffusion multiple (DADM) methodology for efficient determination of intermediate temperature phase diagrams using both the Fe-Cr-Ni and Fe-Cr-Mo systems as the test beds since both are very useful for steel development. Four Fe-Cr-Ni-Mo-Co diffusion multiples were made and annealed at 1200 °C for 500 hrs. One sample was used directly for evaluating the isothermal sections at 1200 ° C. The other samples (and cut slices) were used to perform a subsequent dual annealing at 900 °C (500 hrs), 800 °C (1000 hrs), 700 °C (1000 hrs), and 600 °C (4500 hrs), respectively. The second annealing induced phase precipitation from the supersaturated solid solutions that were created during the first 1200 °C annealing. Scanning electron microscopy (SEM), electron probe microanalysis (EPMA), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM) were used to identify the phases and precipitation locations in order to obtain the compositions to construct the isothermal sections of both ternary systems at four different temperatures. The major results obtained from this study are isothermal sections of the Fe-Cr-Ni and Fe-Cr-Mo systems at 1200 °C, 900 °C, 800 °C, and 700 °C. For the Fe-Cr-Ni system, the results from DADMs agree with the majority of the literature results except for results at both 800 °C and 700 °C where the solubility of Cr in the fcc phase was found to be significantly higher than what was computed from thermodynamic calculations using the TCFE5 database. Overall, it seems that the Fe-Cr-Ni thermodynamic assessment only needs slight improvement to

  5. The Effect of Si and Mn on Microstructure and Selected Properties of Cr-Ni Stainless Steels

    Directory of Open Access Journals (Sweden)

    Kalandyk B.

    2017-03-01

    Full Text Available Cast stainless steel of the Cr-Ni duplex type is used, among others, for the cast parts of pumps and valves handling various chemically aggressive media. Therefore, the main problem discussed in this article is the problem of abrasion wear resistance in a mixture of SiC and water and resistance to electrochemical corrosion in a 3% NaCl-H2O solution of selected cast steel grades, i.e. typical duplex cast steel, high silicon and manganese duplex cast steel, and Cr-Ni austenitic cast steel (type AISI 316L. The study shows that the best abrasion wear resistance comparable to Ni-Hart cast iron was obtained in the cast duplex steel, where Ni was partially replaced with Mn and N. This cast steel was also characterized by the highest hardness and matrix microhardness among all the tested cast steel grades. The best resistance to electrochemical corrosion in 3% NaCl-H2O solution showed the cast duplex steel with high content of Cr, Mo and N. The addition of Ni plays rather insignificant role in the improvement of corrosion resistance of the materials tested.

  6. Spectroscopy and atomic physics of highly ionized Cr, Fe, and Ni for tokamak plasmas

    Science.gov (United States)

    Feldman, U.; Doschek, G. A.; Cheng, C.-C.; Bhatia, A. K.

    1980-01-01

    The paper considers the spectroscopy and atomic physics for some highly ionized Cr, Fe, and Ni ions produced in tokamak plasmas. Forbidden and intersystem wavelengths for Cr and Ni ions are extrapolated and interpolated using the known wavelengths for Fe lines identified in solar-flare plasmas. Tables of transition probabilities for the B I, C I, N I, O I, and F I isoelectronic sequences are presented, and collision strengths and transition probabilities for Cr, Fe, and Ni ions of the Be I sequence are given. Similarities of tokamak and solar spectra are discussed, and it is shown how the atomic data presented may be used to determine ion abundances and electron densities in low-density plasmas.

  7. Effect of pre-oxidation on high temperature sulfidation behavior of FeCr and FeCrAl alloys

    Directory of Open Access Journals (Sweden)

    Pillis Marina Fuser

    2004-01-01

    Full Text Available High temperature corrosion of structural alloys in sulfur bearing environments is many orders of magnitude higher than in oxidizing environments. Efforts to increase sulfidation resistance of these alloys include addition of alloying elements. Aluminum additions to iron-chromium alloys bring about increase in sulfidation resistance. This paper reports the effect of pre-oxidation on the sulfidation behavior of Fe-20Cr and Fe-20Cr-5Al alloys in H2-2% H2S environment at 800 °C. The surfaces of sulfidized specimens were also examined. Pre-oxidation of the two alloys results in an incubation period during subsequent sulfidation. After this incubation period, the Fe-20Cr alloy showed sulfidation behavior similar to that when the alloy was not pre-oxidized. The incubation period during sulfidation of the Fe-20Cr-5Al alloy was significantly longer, over 45 h, compared to 2 h for the Al free alloy. Based on the microscopic and gravimetric data a mechanism for sulfidation of these alloys with pre-oxidation has been proposed.

  8. Amorphization of C-implanted Fe(Cr) alloys

    International Nuclear Information System (INIS)

    Knapp, J.A.; Follstaedt, D.M.; Sorensen, N.R.; Pope, L.E.

    1991-01-01

    The amorphous phase formed by implanting C into Fe alloyed with Cr, which is a prototype for the amorphous phase formed by implanting C into stainless steels, is compared to that formed by implanting C and Ti into Fe and steels. The composition range of the phase has been examined; higher Cr and C concentrations are required than needed with Ti and C. The friction and wear benefits obtained by implanting stainless steels with C only do not persist for the long durations and high wear loads found with Ti and C. However, the amorphous Fe-Cr-C alloys exhibit good aqueous corrosion resistance. (orig.)

  9. Corrosion Resistance of Co-Cr-Mo Alloy Used in Dentistry

    Directory of Open Access Journals (Sweden)

    Łukaszczyk A.

    2015-04-01

    Full Text Available The presented paper studies the effect of the casting technology on the corrosion resistance of Co-Cr-Mo alloy. The investigations were conducted on a commercial alloy with the brand name ARGELOY N.P SPECIAL (Co-Cr-Mo produced by Argen as well as the same alloy melted and cast by the lost wax casting method performed by a dental technician. The corrosion behavior of the dental alloys in an artificial saliva was studied with the use of the following electrochemical techniques: open circuit potential and voltammetry. After the electrochemical tests, studies of the surface of the examined alloys were performed by means of a scanning electron microscope with an X-ray microanalyzer. The results of the electrochemical studies show that the dependence of the corrosion resistance on the microstructure associated with the recasting process is marginal. The results of the electrochemical studies of the considered alloy clearly point to their good corrosion resistance in the discussed environment.

  10. Handbook of the Materials Properties of FeCrAl Alloys For Nuclear Power Production Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Mary A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    FeCrAl alloys are a class of alloys that have seen increased interest for nuclear power applications including as accident tolerant fuel cladding, structural components for fast fission reactors, and as first wall and blanket structures for fusion reactors. FeCrAl alloys are under consideration for these applications due to their inherent corrosion resistance, stress corrosion cracking resistance, radiation-induced swelling resistance, and high temperature oxidation resistance. A substantial amount of research effort has been completed to design, develop, and begin commercial scaling of FeCrAl alloys for nuclear power applications over the past half a century. These efforts have led to the development of an extensive database on material properties and process knowledge for FeCrAl alloys but not within a consolidated format. The following report is the first edition of a materials handbook to consolidate the state-of-the-art on FeCrAl alloys for nuclear power applications. This centralized database focuses solely on wrought FeCrAl alloys, oxide dispersion strengthened alloys, although discussed in brief, are not covered. Where appropriate, recommendations for applications of the data is provided and current knowledge gaps are identified.

  11. The ''C'' family of Ni-Cr-Mo allloys' partnership with the chemical process industry: the last 70 years

    International Nuclear Information System (INIS)

    Agarwal, D.C.; Herda, W.R.

    1997-01-01

    The ''C'' family of alloys, the original being Hastelloy trademark alloy C (1930's) was an innovative optimization of Ni-Cr alloys having good resistance to oxidizing corrosive media and Ni-Mo alloys with superior resistance to reducing corrosive media. This combination resulted in the most versatile corrosion resistant alloy in the ''Ni-Cr-Mo'' alloy family, with exceptional corrosion resistance in a wide variety of severe corrosive environments typically encountered in CPI and other industries. The alloy also exhibited excellent resistance to pitting and crevice corrosion attack in low pH, high chloride oxidizing environments and had virtual immunity to chloride stress corrosion cracking. These properties allowed this alloy to serve the industrial needs for many years, although it had some limitations. The decades of the 1960's (alloy C-276), 1970's (alloy C-4), 1980's (alloy C-22 and 622) and 1990's (alloy 59, alloy 686 and alloy C-2000) saw newer alloy developments with improvements in corrosion resistance, which not only overcame the limitations of alloy C, but further expanded the horizons of applications as the needs of the CPI became more critical, severe and demanding. Today the originally alloy ''C'' of the 1930's is practically obsolete except for some usage in form of castings. This paper presents a chronology of the various corrosion resistant alloy developments during this century, with special emphasis on the last 70 years evolution in the ''C'' family of Ni-Cr-Mo alloys and their applications. (orig.)

  12. Corrosion evaluation of materials in sulfur compound environments

    International Nuclear Information System (INIS)

    Maoying Teng; Iuanjou Yang

    1993-01-01

    The para-toluene sulfonic acid (PTSA) serves as a catalyst in producing diethylene glycol dibenzoate (DEGDB) and decomposes with increasing time at elevated temperature. Due to the presence of bisulfite ion, it is important to evaluate the corrosion properties of materials in this metastable environments. A potentiodynamic method was used to screen materials' properties in a PTSA solution. A surface analysis technique was also performed to investigate the oxide films. The critical current density and passive current density were substantially reduced when Fe alloyed with Cr and/or Ni. With the addition of Mo in Fe-Ni-Cr alloys, the critical current density was lowered further to show the beneficial effect of alloyed Mo. A plot of the corrosion rate of materials in DEGDB as a function of Ni/Cr ratio shows the linearity with increasing Ni/Cr ratio, disregard the type of materials. The corrosion rate of pure chromium can be estimated as ∼ 2.0 mpy by extrapolation of the linearity to Ni/Cr = 0. This is also the minimum corrosion rate that even Fe-Ni-Cr alloys were alloyed with Mo. Surface analysis results showed that the dissolution of Fe and/or Ni leads to a higher surface chromium content and results in the formation of chromium oxide on metal surface. This chromium oxide then prevents metal from corrosion. It is concluded that the higher the nickel content the higher the corrosion rate of materials. The composition potential-pH diagrams for Fe-S-H 2 O and Ni-S-H 2 O show that the stability fields of FeS and NiS cover a wide range of pH. The effect of sulfur or sulfide ions in promoting dissolution of Fe and/or Ni are highly possible. The activating influence of sulfur compounds on Ni is stronger than that of Fe, although the highly electronic conductivity of iron sulfides can catalyze the cathodic reaction. Undoubtedly, sulfur compound strongly depassivates high Ni contents materials

  13. Pitting corrosion resistance of high alloy OCTG in ferric chloride solution

    International Nuclear Information System (INIS)

    Masamura, K.; Yamamoto, S.; Matsushima, I.

    1986-01-01

    The effects of alloying elements and precipitated phases on the corrosion rate of high alloy OCTG in the ferric chloride solution have been evaluated. The corrosion rate of Fe-Cr-Ni-Mo alloys without precipitated phases, e.g. carbides and sigma phase, can be estimated from the composition using the following equation: log(C.R.)=-0.144xPRE-7690/(273+T)+28.6 where C.R. is the corrosion rate in g/m/sup 2//hr; PRE is Cr+3Mo+16N in percent and T is the test temperature in 0 C. The activation energies of the ferric chloride test are almost the same regardless of PRE or Ni content when no detrimental phase precipitates. When carbides or the sigma phase precipitate, the corrosion rate is higher and the activation energy is lowered. This suggests that secondary phases give preferential sites for initiation of pitting corrosion

  14. Low-cost, high-strength Fe--Ni--Cr alloys for high temperature exhaust valve application

    Science.gov (United States)

    Muralidharan, Govindarajan

    2017-09-05

    An Fe--Ni--Cr alloy is composed essentially of, in terms of wt. %: 2.4 to 3.7 Al, up to 1.05 Co, 14.8 to 15.9 Cr, 25 to 36 Fe, up to 1.2 Hf, up to 4 Mn, up to 0.6 Mo, up to 2.2 Nb, up to 1.05 Ta, 1.9 to 3.6 Ti, up to 0.08 W, up to 0.03 Zr, 0.18 to 0.27 C, up to 0.0015 N, balance Ni, wherein, in terms of atomic percent: 8.5.ltoreq.Al+Ti+Zr+Hf+Ta.ltoreq.11.5, 0.53.ltoreq.Al/(Al+Ti+Zr+Hf+Ta).ltoreq.0.65, and 0.16.ltoreq.Cr/(Fe+Ni+Cr+Mn).ltoreq.0.21, the alloy being essentially free of Cu, Si, and V.

  15. High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2014-01-01

    characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

  16. Properties of the passive films on Ni-Cr-Mo alloys

    International Nuclear Information System (INIS)

    Lloyd, A.C.; Noel, J.J.; McIntyre, N.S.; Shoesmith, D.W.

    2003-01-01

    Ni-Cr-Mo alloys are among the most corrosion resistant materials known, showing exceptional localized corrosion resistance under extreme industrial conditions. Accordingly, one such alloy, Alloy-22. is a candidate material for the outer sheathing of nuclear waste packages for the Yucca Mountain repository. Nevada, USA. We briefly report our results on the passive behaviour for a series of Ni-Cr-Mo alloys, with the emphasis on determining if there is a temperature dependence associated with it. The change of passive corrosion rate with temperature is a critical parameter required for long-term performance assessment calculations. The results show that alloy C22 performed better than the other members of the C-series of alloys under acidic conditions. This indicates that its selection as a waste package material is appropriate, and that it possess the potential for long-term containment of radio-nuclides. (author)

  17. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    Science.gov (United States)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  18. Hot corrosion behavior of Ni based Inconel 617 and Inconel 738 superalloys

    Energy Technology Data Exchange (ETDEWEB)

    El-Awadi, G.A., E-mail: gaberelawdi@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Abdel-Samad, S., E-mail: salem_abdelsamad@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Elshazly, Ezzat S. [Atomic Energy Authority, NRC, Metallurgy Dept., Abo-zabal, 13759 Cairo (Egypt)

    2016-08-15

    Highlights: • Supperalloy good resistance to high temperature oxidation. • Ni-base alloy IN738 and Inconel 617 good resistance to hot corrosion. • Corrosion resistance of supperalloys depending on environment of abrasive ions such as (NaCl or NaSO{sub 4}). • Hot corrosion resistance depend on what the oxides phases where formed. - Abstract: Superalloys are extensively used at high temperature applications due to their good oxidation and corrosion resistance properties in addition to their high stability were made at high temperature. Experimental measurements of hot corrosion at high temperature of Inconel 617 and Inconel 738 superalloys. The experiments were carried out at temperatures 700 °C, 800 °C and 900 °C for different exposure times to up to 100 h. The corrosive media was NaCl and Na{sub 2}SO{sub 4} sprayed on the specimens. Seven different specimens were used at each temperature. The corrosion process is endothermic and the spontaneity increased by increasing temperature. The activation energy was found to be Ea = 23.54 and E{sub a} = 25.18 KJ/mol for Inconel 738 and Inconel 617 respectively. X-ray diffraction technique (XRD) was used to analyze the formed scale. The morphology of the specimen and scale were examined by scanning electron microscopy (SEM). The results show that the major corrosion products formed were NiCr{sub 2}O{sub 4}, and Co Cr{sub 2}O{sub 4} spinles, in addition to Cr{sub 2}O{sub 3}.

  19. The influence of heat treatment and process parameters optimization on hardness and corrosion properties of laser alloyed X12CrNiMo steel

    CSIR Research Space (South Africa)

    Popoola, API

    2016-10-01

    Full Text Available Martensitic stainless steels are used in the production of steam turbine blades but their application is limited due to low hardness and poor corrosion resistance. Laser surface alloying and heat treatment of X12CrNiMo Martensitic stainless steel...

  20. On the Path to Optimizing the Al-Co-Cr-Cu-Fe-Ni-Ti High Entropy Alloy Family for High Temperature Applications

    Directory of Open Access Journals (Sweden)

    Anna M. Manzoni

    2016-03-01

    Full Text Available The most commonly investigated high entropy alloy, AlCoCrCuFeNi, has been chosen for optimization of its microstructural and mechanical properties by means of compositional changes and heat treatments. Among the different available optimization paths, the decrease of segregating element Cu, the increase of oxidation protective elements Al and Cr and the approach towards a γ-γ′ microstructure like in Ni-based superalloys have been probed and compared. Microscopical observations have been made for every optimization step. Vickers microhardness measurements and/or tensile/compression test have been carried out when the alloy was appropriate. Five derived alloys AlCoCrFeNi, Al23Co15Cr23Cu8Fe15Ni16, Al8Co17Cr17Cu8Fe17Ni33, Al8Co17Cr14Cu8Fe17Ni34.8Mo0.1Ti1W0.1 and Al10Co25Cr8Fe15Ni36Ti6 (all at.% have been compared to the original AlCoCrCuFeNi and the most promising one has been selected for further investigation.

  1. Room-temperature ferromagnetic transitions and the temperature dependence of magnetic behaviors in FeCoNiCr-based high-entropy alloys

    Science.gov (United States)

    Na, Suok-Min; Yoo, Jin-Hyeong; Lambert, Paul K.; Jones, Nicholas J.

    2018-05-01

    High-entropy alloys (HEAs) containing multiple principle alloying elements exhibit unique properties so they are currently receiving great attention for developing innovative alloy designs. In FeCoNi-based HEAs, magnetic behaviors strongly depend on the addition of alloying elements, usually accompanied by structural changes. In this work, the effect of non-magnetic components on the ferromagnetic transition and magnetic behaviors in equiatomic FeCoNiCrX (X=Al, Ga, Mn and Sn) HEAs was investigated. Alloy ingots of nominal compositions of HEAs were prepared by arc melting and the button ingots were cut into discs for magnetic measurements as functions of magnetic field and temperature. The HEAs of FeCoNiCrMn and FeCoNiCrSn show typical paramagnetic behaviors, composed of solid solution FCC matrix, while the additions of Ga and Al in FeCoNiCr exhibit ferromagnetic behaviors, along with the coexistence of FCC and BCC phases due to spinodal decomposition. The partial phase transition in both HEAs with the additions of Ga and Al would enhance ferromagnetic properties due to the addition of the BCC phase. The saturation magnetization for the base alloy FeCoNiCr is 0.5 emu/g at the applied field of 20 kOe (TC = 104 K). For the HEAs of FeCoNiCrGa and FeCoNiCrAl, the saturation magnetization significantly increased to 38 emu/g (TC = 703 K) and 25 emu/g (TC = 277 K), respectively. To evaluate the possibility of solid solution FCC and BCC phases in FeCoNiCr-type HEAs, we introduced a parameter of valence electron concentration (VEC). The proposed rule for solid solution formation by the VEC was matched with FeCoNiCr-type HEAs.

  2. Effect of Manganese on Microstructures and Solidification Modes of Cast Fe-Mn-Si-Cr-Ni Shape Memory Alloys

    Science.gov (United States)

    Peng, Huabei; Wen, Yuhua; Du, Yangyang; Yu, Qinxu; Yang, Qin

    2013-10-01

    We investigated microstructures and solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys to clarify whether Mn was an austenite former during solidification. Furthermore, we examined whether the Creq/Nieq equations (Delong, Hull, Hammer and WRC-1992 equations) and Thermo-Calc software® together with database TCFE6 were valid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys. The results have shown that the solidification modes of Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni alloys changed from the F mode to the FA mode with increasing the Mn concentration. Mn is an austenite former during the solidification for the cast Fe-Mn-Si-Cr-Ni shape memory alloys. The Delong, Hull, Hammer, and WRC-1992 equations as well as Thermo-Calc software® together with database TCFE6 are invalid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni SMAs. To predict the solidification modes of cast Fe-Mn-Si-Cr-Ni alloys, a new Creq/Nieq equation should be developed or the thermodynamic database of Thermo-Calc software® should be corrected.

  3. Sintering of (Ni,Mg)(Al,Fe)2O4 Materials and their Corrosion Process in Na3AlF6-AlF3-K3AlF6 Electrolyte

    Science.gov (United States)

    Xu, Yibiao; Li, Yawei; Yang, Jianhong; Sang, Shaobai; Wang, Qinghu

    2017-06-01

    The application of ledge-free sidewalls in the Hall-Héroult cells can potentially reduce the energy requirement of aluminum production by about 30 pct (Nightingale et al. in J Eur Ceram, 33:2761-2765, 2013). However, this approach poses great material challenges since such sidewalls are in direct contact with corrosive electrolyte. In the present paper, (Ni,Mg)(Al,Fe)2O4 materials were prepared using fused magnesia, reactive alumina, nickel oxide, and iron oxide powders as the starting materials. The sintering behaviors of specimens as well as their corrosion resistance to molten electrolyte have been investigated by means of X-ray diffraction and scanning electron microscope. The results show that after firing at temperature ranging from 1673 K (1400 °C) up to 1873 K (1600 °C), all the specimens prepared are composed of single-phase (Ni,Mg)(Al,Fe)2O4 composite spinel, the lattice parameter of which increases with increasing Fe3+ ion concentration. Increasing the iron oxide content enhances densification of the specimens, which is accompanied by the formation of homogeneously distributed smaller pores in the matrix. The corrosion tests show that corrosion layers consist of fluoride and Ni(Al,Fe)2O4 composite spinel grains are produced in specimens with Fe/Al mole ratio no more than 1, whereas dense Ni(Al,Fe)2O4 composite spinel layers are formed on the surface of the specimens with Fe/Al mole ratio more than 1. The dense Ni(Al,Fe)2O4 composite spinel layers formed improve the corrosion resistance of the specimens by inhibiting the infiltration of electrolyte and hindering the chemical reaction between the specimen and electrolyte.

  4. Role of tantalum in the hot corrosion of a Ni-base single crystal superalloy

    International Nuclear Information System (INIS)

    Chang, J.X.; Wang, D.; Liu, T.; Zhang, G.; Lou, L.H.; Zhang, J.

    2015-01-01

    Highlights: • Ta is beneficial to hot corrosion resistance. • Ta promoted the formation of a new type sulphide TaS 2 . • Thermodynamic factors affect the constituent of sulphide layer. • Ta can substitute Cr for sulphur catcher in hot corrosion. • The result provides new perspective in hot corrosion resistant superalloys design. - Abstract: Hot corrosion behaviour of a Ni-base single crystal superalloy with low Cr, Ti and high Ta contents in molten sodium sulphate (Na 2 SO 4 ) at 900 °C in static air was investigated using the “deposit recoat” method. The corrosion scale was composed of an outer NiO layer, an inner Al 2 O 3 -dominant oxide network layer and a (CrS x(1.000Ni-sulphides. The formation mechanism and effect of TaS 2 were discussed in detail in the present paper

  5. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  6. Corrosion resistance of Mo-Fe-Ti alloy for overpack in simulating underground environment

    Energy Technology Data Exchange (ETDEWEB)

    Nishimura, Toshiyasu, E-mail: NISHIMURA.Toshiyasu@nims.go.jp [Structural metals Center, National Institute for Materials Science (NIMS), 1-2-1, Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer Aging heat-treated Mo-Fe-Ti alloy showed lower corrosion resistance than solution treated one, but much higher than pure Ti in EIS measurement. Black-Right-Pointing-Pointer As {alpha}-phases showed lower Mo content by TEM, they were preferentially dissolved from base metal in the corrosion test. Black-Right-Pointing-Pointer As Fe was involved in {beta} (b)-phase with Mo which increased the corrosion resistance, the addition of Fe did not decrease the corrosion resistance. - Abstract: In order to examine the application of Mo-Fe-Ti alloy for overpak, the corrosion resistance of heat-treated its alloys was investigated by electrochemical impedance spectroscopy (EIS) and transmission electron microscopy (TEM). The sample subjected to solution heat treatment (ST) had a single {beta} phase and samples subjected to aging heat treatment at 600-700 Degree-Sign C had {alpha} phase precipitation in {beta} phase. EIS results showed that the corrosion resistance of the aging heat-treated samples was lower than that of the ST sample, but much higher than that of pure Ti in 10% NaCl solution of pH 0.5 at 97 Degree-Sign C which simulating the crevice solution. Laser micrographs of the aging heat-treated samples indicated that {alpha} phase was caused selective dissolution in test solution. The TEM combined with EDAX (energy dispersive X-ray) analyses showed that {beta} phase matrix composed of 2.7 wt.% Mo and 4.8 wt.% Fe, and {alpha} phase composed of 0.7 wt.% Mo and 0.1 wt.% Fe in sample aged at 600 Degree-Sign C. Thus, Mo-poor {alpha} phase was selectively dissolved in a test solution. In EIS, the ST sample of only {beta} phase showed the highest resistance, and aging heat-treated samples containing {alpha} phase (0.7 wt.% Mo) showed higher values than pure Ti in the corrosion test. As Fe was involved in {beta} phase with Mo which increased remarkably the corrosion resistance, the addition of Fe did not decrease the corrosion resistance

  7. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys; Influencia da composicao quimica na textura cristalografica de ligas Fe-Cr-Mo

    Energy Technology Data Exchange (ETDEWEB)

    Moura, L.B.; Guimaraes, R.F. [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara, Fortaleza, CE (Brazil). Dept. da Industria; Abreu, H.F.G. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

    2010-07-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  8. Surface microstructures and corrosion resistance of Ni-Ti-Nb shape memory thin films

    Science.gov (United States)

    Li, Kun; Li, Yan; Huang, Xu; Gibson, Des; Zheng, Yang; Liu, Jiao; Sun, Lu; Fu, Yong Qing

    2017-08-01

    Ni-Ti-Nb and Ni-Ti shape memory thin films were sputter-deposited onto silicon substrates and annealed at 600 °C for crystallization. X-ray diffraction (XRD) measurements indicated that all of the annealed Ni-Ti-Nb films were composed of crystalline Ni-Ti (Nb) and Nb-rich grains. X-ray photoelectron spectroscopy (XPS) tests showed that the surfaces of Ni-Ti-Nb films were covered with Ti oxides, NiO and Nb2O5. The corrosion resistance of the Ni-Ti-Nb films in 3.5 wt.% NaCl solution was investigated using electrochemical tests such as open-circuit potential (OCP) and potentio-dynamic polarization tests. Ni-Ti-Nb films showed higher OCPs, higher corrosion potentials (Ecorr) and lower corrosion current densities (icorr) than the binary Ni-Ti film, which indicated a better corrosion resistance. The reason may be that Nb additions modified the passive layer on the film surface. The OCPs of Ni-Ti-Nb films increased with further Nb additions, whereas no apparent difference of Ecorr and icorr was found among the Ni-Ti-Nb films.

  9. Fabrication and characterization of He-charged ODS-FeCrNi films deposited by a radio-frequency plasma magnetron sputtering technique

    Science.gov (United States)

    Song, Liang; Wang, Xianping; Wang, Le; Zhang, Ying; Liu, Wang; Jiang, Weibing; Zhang, Tao; Fang, Qianfeng; Liu, Changsong

    2017-04-01

    He-charged oxide dispersion strengthened (ODS) FeCrNi films were prepared by a radio-frequency (RF) plasma magnetron sputtering method in a He and Ar mixed atmosphere at 150 °C. As a comparison, He-charged FeCrNi films were also fabricated at the same conditions through direct current (DC) plasma magnetron sputtering. The doping of He atoms and Y2O3 in the FeCrNi films was realized by the high backscattered rate of He ions and Y2O3/FeCrNi composite target sputtering method, respectively. Inductive coupled plasma (ICP) and x-ray photoelectron spectroscopy (XPS) analysis confirmed the existence of Y2O3 in FeCrNi films, and Y2O3 content hardly changed with sputtering He/Ar ratio. Cross-sectional scanning electron microscopy (SEM) shows that the FeCrNi films were composed of dense columnar nanocrystallines and the thickness of the films was obviously dependent on He/Ar ratio. Nanoindentation measurements revealed that the FeCrNi films fabricated through DC/RF plasma magnetron sputtering methods exhibited similar hardness values at each He/Ar ratio, while the dispersion of Y2O3 apparently increased the hardness of the films. Elastic recoil detection (ERD) showed that DC/RF magnetron sputtered FeCrNi films contained similar He amounts (˜17 at.%). Compared with the minimal change of He level with depth in DC-sputtered films, the He amount decreases gradually in depth in the RF-sputtered films. The Y2O3-doped FeCrNi films were shown to exhibit much smaller amounts of He owing to the lower backscattering possibility of Y2O3 and the inhibition effect of nano-sized Y2O3 particles on the He element.

  10. Improved corrosion resistance of cast carbon steel in sulphur oxides by Alonizing

    International Nuclear Information System (INIS)

    Holtzer, M.; Dzioba, Z.

    1992-01-01

    The results of studies on the Alonizing of cast steel and of testing the corrosion resistance of this cast steel in an atmosphere containing 5 to 6% SO 2 + 50% SO 3 at 853 K are described and compared with the results obtained with unalonized cast carbon steel and high-alloy 23Cr-8Ni-2Mo cast steel. The duration of the corrosion tests was 336 hours. The aluminium diffusion layer on cast carbon steel was obtained by holding the specimens in a mixture containing 99% of powered Fe-Al and 1% of NH 4 Cl at 1323 ± 20 K. The holding time was 10 and 20 hours, respectively. The aluminium layer formed on the cast carbon steel was examined by optical microscopy and an X-ray microanalysis. After Alonizing for 10 h the layer had reached a thickness of 950 μm, and contained up to 35% Al. In a mixture of sulphur oxides corrosion rate of the alonized cast carbon steel was by about 600 times lower than of the unalonized cast carbon steel, and by about 50 times lower than that of the 23Cr-8Ni-2Mo cast steel. (orig.) [de

  11. Chromium-modified a-C films with advanced structural, mechanical and corrosive-resistant characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Miao Yi [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Jiang, Xiaohong, E-mail: jxh0668@sina.com [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Piliptsou, D.G., E-mail: pdg_@mail.ru [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Zhuang, Yuzhao; Rogachev, A.V.; Rudenkov, A.S. [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Balmakou, A. [Faculty of Material Science and Technology, Slovak University of Technology, Trnava 91724 (Slovakia)

    2016-08-30

    Highlights: • Influence of the chromium interlayer on the structure and mechanical properties of a-C:Cr films. • Residual stress and wear of a-C:Cr and Cr/a-C varies due to their phase and surface morphology. • Chromium-modified a-C films with advanced structural, mechanical and corrosive-resistant characteristics. - Abstract: To improve structural, mechanical and chemical properties of diamond-like carbon films, we developed amorphous carbon chromium-modified composite films fabricated by means of cathode magnetic filtered arc deposition. The properties were analyzed by Raman spectroscopy, X-ray photoelectron spectroscopy and atomic force microscopy for the purpose of the structure characterization, elemental analysis and topology examination. Moreover, we also assessed residual stress, the coefficient of friction, hardness, the elastic modulus and corrosion parameters through X-ray double-crystal surface profilometry, tribo-testing, nanoindenter-testing, as well as contact angle measurements and potentiodynamic polarization analysis. As a result of a comparative analysis, we revealed a substantial improvement in the characteristics of developed composite films in comparison with amorphous carbon films. For example, Cr-modification is resulted, in greater integrated performance, toughness and corrosion resistance; the residual stress was reduced substantially.

  12. Ring head recording on perpendicular media: Output spectra for CoCr and CoCr/NiFe media

    Science.gov (United States)

    Stubbs, D. P.; Whisler, J. W.; Moe, C. D.; Skorjanec, J.

    1985-04-01

    The recording density response for sputtered CoCr (thickness=0.5 μm) and CoCr/NiFe (t=0.25 μm/0.5 μm) as well as evaporated CoNi (t=0.12 μm) and Co surface-doped iron oxide particulate media has been measured by reading and writing with Mn-Zn ferrite heads (gap length=0.375 μm, track width=37 μm) in contact with the media. Measurements to 200 kfc/i (thousand flux changes per inch) show a gap null around 115 kfc/i. The data have been normalized by dividing out the head sensitivity to obtain the value of spacing plus transition width (d+a) for the various media. For the CoCr media this value varied from 0.075-0.088 μm; for CoNi, 0.100 μm, and for the particulate medium, 0.163 μm. In addition, testing with a larger gapped Mn-Zn ferrite head (g=2.43 μm) shows that the head fields are distorted by the soft magnetic underlayer in dual layer CoCr/NiFe samples when the gap length is large compared to the distance to the underlayer.

  13. Structural evolution of Fe-18Ni-16Cr-4Al steel during aging at 950 .deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Man; Jang, Jinsung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Zhou, Zhangjian [School of Materials Science and Engineering, USTB, Beijing (China)

    2015-05-15

    Austenitic stainless steels are also among important structural materials for in-core components of nuclear reactors, and the performance, the oxidation resistance as well as the mechanical strength at high temperature are further expected after Fukushima accident. Alumina-forming austenitic (AFA) steel was first developed by Y. Yamamoto et al. , which showed a good combination of oxidation resistance and creep resistance. The strengthening is achieved through nano-sized MX and Laves. Microstructural evolution of Fe-18Ni-16Cr-4Al during aging at 950 .deg. C was studied. This steel consists of two phases of austenite and ferrite. During aging, needle-shaped NiAl precipitates in austenite, while round shaped NiAl form in ferrite, which is supposed to be due to different crystal structural parameters.

  14. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  15. Adsorption and diffusion of fluorine on Cr-doped Ni(111) surface: Fluorine-induced initial corrosion of non-passivated Ni-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Cui-Lan, E-mail: rencuilan@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Han, Han [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Gong, Wen-Bin [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Shanghai 215123 (China); Wang, Cheng-Bin; Zhang, Wei [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Cheng, Cheng [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Huai, Ping, E-mail: huaiping@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Zhu, Zhi-Yuan [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China)

    2016-09-15

    Adsorption and diffusion behaviors of fluorine on Cr-doped Ni(111) surface are investigated by using first-principles simulation. It shows that the Cr in the Cr-doped Ni(111) surface serve a trap site for fluorine with adsorption energy 3.52 eV, which is 1.04 eV higher than that on Ni(111) surface. Moreover, the Cr atom is pulled out the surface for 0.41 Å after the fluorine adsorption, much higher than that on Ni(111) surface. Further diffusion behaviors analysis confirms the conclusion because the fluorine diffusion from neighbored sites onto the Cr top site is an energy barrierless process. Detailed electronic structure analysis shows that a deeper hybrid state of F 2 p-Cr 3 d indicates a strong F−Cr interaction. The Ni−Cr bond is elongated and weakened due to the new formed F−Cr bonding. Our results help to understanding the basic fluorine-induced initial corrosion mechanism for Ni-based alloy in molten salt environment.

  16. Enhanced Cr(VI) removal from groundwater by Fe0-H2O system with bio-amended iron corrosion

    DEFF Research Database (Denmark)

    Yin, Weizhao; Li, Yongtao; Wu, Jinhua

    2017-01-01

    Abstract A one-pot bio-iron system was established to investigate synergetic abiotic and biotic effects between iron and microorganisms on Cr(VI) removal. More diverse iron corrosion and reactive solids, such as green rusts, lepidocrocite and magnetite were found in the bio-iron system than...... transfer on the solid phase. The results also showed that the reduction of Cr(VI) by microorganisms was insignificant, indicating the adsorption/co-precipitation of Cr by iron oxides on iron surface was responsible for the overall Cr(VI) removal. Our study demonstrated that the bio-amended iron corrosion...... in the Fe0-H2O system, leading to 4.3 times higher Cr(VI) removal efficiency in the bio-iron system than in the Fe0-H2O system. The cycling experiment also showed that the Cr(VI) removal capacity of Fe0 in the bio-iron system was 12.4 times higher than that in the Fe0-H2O system. A 62 days of life...

  17. Impact of saline aquifer water on surface and shallow pit corrosion of martensitic stainless steels during exposure to CO2 environment (CCS)

    Science.gov (United States)

    Pfennig, Anja; Kranzmann, Axel

    2018-05-01

    Pipe steels suitable for carbon capture and storage technology (CCS) require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products are FeCO3 and FeOOH. Corrosion rates obtained at 100 bar are generally much lower than those measured at ambient pressure. Highest surface corrosion rates are 0.8 mm/year for 42CrMo4 and lowest 0.01 mm/year for X5CrNiCuNb16-4 in the vapour phase at ambient pressure. At 100 bar the highest corrosion rates are 0.01 mm/year for 42CrMo4, X20Cr13 (liquid phase), X46Cr13 and less than 0.01 mm/year for X35CrMo4 and X5CrNiCuNb16-4 after 8000 h of exposure with no regard to atmosphere. Martensitic microstructure offers good corrosion resistance.

  18. Development plan of austenitic Fe and Ni based alloys with improved corrosion resistance to sulfuric acid and HI fluids of industrial processes

    International Nuclear Information System (INIS)

    Hirota, Noriaki; Iwatsuki, Jin; Imai, Yoshiyuki; Yan, Xing L.

    2017-12-01

    In this study, austenitic Fe based alloys and Ni based alloys was developed as candidate structural materials for equipment operated in sulfuric acid and hydrogen iodide (HI) environment, which exists in various industrial processes including iodine-sulfur (IS) hydrogen production process and geothermal power generation process. The objectives of the study are to achieve the corrosion resistance performance sufficient under the working condition of these processes and to overcome the practical scale-up difficulty of the ceramic (SiC) material that is presently used in the processes due to the manufacturing size limitation of the ceramic. The chemical composition development plan for the austenitic Fe based alloys is threefold: reinforcement of matrix by addition of Cu and Ta, strength compensation of the surface film by addition of Si and Ti, and prevention of peeling of surface oxide by addition of rare earth elements. Because addition of Cu and Si is known to reduce the ductility of the material and thus manufacturability of the component, it is important to determine the allowable amount of each element to be added. On the other hand, the chemical composition development plan for the Ni based alloys is reinforcement of matrix by addition of Mo, W and Ta, strength compensation of the surface film by addition of Ti, and prevention of peeling of surface oxide by addition of rare earth elements. In particular, the addition of Mo and W to the Ni based alloy is expected to be effective in preventing dimensional deviation of structures from increasing during heating and cooling of process equipment. Various material specimens will be fabricated based on the above chemical composition development plans and tests on these specimens will then be carried out to confirm the corrosion resistance performance under the fluid conditions simulating each industrial process. (author)

  19. Corrosion resistance of CrN thin films produced by dc magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Ruden, A. [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia); Departamento de matemáticas, Universidad Tecnológica de Pereira, Pereira (Colombia); Restrepo-Parra, E., E-mail: erestrepopa@unal.edu.co [Laboratorio de Física del Plasma, Universidad Nacional de Colombia Sede Manizales, Km. 9 vía al Magdalena, Manizales (Colombia); Paladines, A.U.; Sequeda, F. [Laboratorio de Recubrimientos Duros y Aplicaciones Industriales–RDAI, Universidad del Valle, Calle 13 N° 100-00 Ciudadela Meléndez, Cali (Colombia)

    2013-04-01

    In this study, the electrochemical behavior of chromium nitride (CrN) coatings deposited on two steel substrates, AISI 304 and AISI 1440, was investigated. The CrN coatings were prepared using a reactive d.c. magnetron sputtering deposition technique at two different pressures (P1 = 0.4 Pa and P2 = 4 Pa) with a mixture of N{sub 2}–Ar (1.5-10). The microstructure and crystallinity of the CrN coatings were investigated using X-ray diffraction. The aqueous corrosion behavior of the coatings was evaluated using two methods. The polarization resistance (Tafel curves) and electrochemical impedance spectra (EIS) in a saline (3.5% NaCl solution) environment were measured in terms of the open-circuit potentials and polarization resistance (R{sub p}). The results indicated that the CrN coatings present better corrosion resistance and R{sub p} values than do the uncoated steel substrates, especially for the coatings produced on the AISI 304 substrates, which exhibited a strong enhancement in the corrosion resistance. Furthermore, better behavior was observed for the coatings produced at lower pressures (0.4 Pa) than those grown at 4 Pa.

  20. Effects of Ni and Mo on the microstructure and some other properties of Co-Cr dental alloys

    International Nuclear Information System (INIS)

    Matkovic, Tanja; Matkovic, Prosper; Malina, Jadranka

    2004-01-01

    Influences of adding Ni and Mo on the microstructure and properties of as-cast Co-Cr base alloys have been investigated in order to determine the region of their optimal characteristics for biomedical application. The alloys were produced by arc-melting technique under argon atmosphere. Using optical metallography and scanning electron micro analyser it has been established that among 10 samples of Co-Cr-Ni alloys only samples 5 and 9 with the composition Co 55 Cr 40 Ni 5 and Co 60 Cr 30 Ni 10 have appropriate dendritic solidification microstructure. This microstructure, typical for commercial dental alloys, appears and beside greater number of as-cast Co-Cr-Mo alloys. The results of hardness and corrosion resistance measurements revealed the strong influence of different alloy chemistry and of as-cast microstructure. Hardness of alloys decreases with nickel content, but increases with chromium content. Therefore all Co-Cr-Ni alloys have significantly lower hardness than Co-Cr-Mo alloys. Corrosion resistance of alloys in artificial saliva was evaluated on the base of pitting potential. Superior corrosion characteristics have the samples with typical dendritic microstructure and higher chromium content, until nickel content have not significant effect. According to this, in ternary Co-Cr-Ni phase diagram was located the small concentration region (about samples 5 and 9) in them alloy properties can satisfied the high requirements for biomedical applications. This region is considerably larger in Co-Cr-Mo phase diagram

  1. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

  2. Tensile ductility of an AlCoCrFeNi multi-phase high-entropy alloy through hot isostatic pressing (HIP) and homogenization

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Zhi, E-mail: Zhi.Tang@alcoa.com [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Department of Materials Science and Engineering, Virginia Tech, Blacksburg, VA 24061 (United States); Senkov, Oleg N. [Air Force Research Laboratory, Materials and Manufacturing Directorate, Wright-Patterson Air Force Base, OH 45433 (United States); Parish, Chad M. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Zhang, Chuan; Zhang, Fan [CompuTherm LLC, 437 S. Yellowstone Dr., Suite 217, Madison, WI 53719 (United States); Santodonato, Louis J. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Wang, Gongyao [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Zhao, Guangfeng; Yang, Fuqian [Department of Chemical and Materials Engineering, University of Kentucky, Lexington, KY 40506 (United States); Liaw, Peter K., E-mail: pliaw@utk.edu [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States)

    2015-10-28

    The microstructure and phase composition of an AlCoCrFeNi high-entropy alloy (HEA) were studied in as-cast (AlCoCrFeNi-AC, AC represents as-cast) and homogenized (AlCoCrFeNi-HP, HP signifies hot isostatic pressed and homogenized) conditions. The AlCoCrFeNi-AC ally has a dendritric structure in the consisting primarily of a nano-lamellar mixture of A2 (disordered body-centered-cubic (BCC)) and B2 (ordered BCC) phases, formed by an eutectic reaction. The homogenization heat treatment, consisting of hot isostatic pressed for 1 h at 1100 °C, 207 MPa and annealing at 1150 °C for 50 h, resulted in an increase in the volume fraction of the A1 phase and formation of a Sigma (σ) phase. Tensile properties in as-cast and homogenized conditions are reported at 700 °C. The ultimate tensile strength was virtually unaffected by heat treatment, and was 396±4 MPa at 700 °C. However, homogenization produced a noticeable increase in ductility. The AlCoCrFeNi-AC alloy showed a tensile elongation of only 1.0%, while after the heat-treatment, the elongation of AlCoCrFeNi-HP was 11.7%. Thermodynamic modeling of non-equilibrium and equilibrium phase diagrams for the AlCoCrFeNi HEA gave good agreement with the experimental observations of the phase contents in the AlCoCrFeNi-AC and AlCoCrFeNi-HP. The reasons for the improvement of ductility after the heat treatment and the crack initiation subjected to tensile loading were discussed.

  3. Study of the aqueous corrosion mechanisms and kinetics of the AlFeNi aluminium based alloy used for the fuel cladding in the Jules Horowitz research reactor; Etude des mecanismes et des cinetiques de corrosion aqueuse de l'alliage d'aluminium AlFeNi utilise comme gainage du combustible nucleaire de reacteurs experimentaux

    Energy Technology Data Exchange (ETDEWEB)

    Wintergerst, M.

    2009-05-15

    For the Jules Horowitz new material-testing reactor (JHR), an aluminium base alloy, called AlFeNi, will be used for the cladding of the fuel plates. This alloy (Al - 1% Fe - 1% Ni - 1 % Mg), which is already used as fuel cladding, was developed for its good corrosion resistance in water at high temperatures. However, few studies dealing with the alteration process in water and the relationships with irradiation effects have been performed on this alloy. The conception of the JHR fuel requires a better knowledge of the corrosion mechanisms. Corrosion tests were performed in autoclaves at 70 C, 165 C and 250 C on AlFeNi plates representative of the fuel cladding. Several techniques were used to characterize the corrosion scale: SEM, TEM, EPMA, XRD, Raman spectroscopy. Our observations show that the corrosion scale is made of two main layers: a dense amorphous scale close to the metal and a porous crystalline scale in contact with the water. More than the morphology, the chemical compositions of both layers are different. This duplex structure results from a mixed growth mechanism: an anionic growth to develop the inner oxide and a cationic diffusion followed by a dissolution-precipitation process to form the outer one. Dynamic experiments at 70 C and corrosion kinetics measurements have demonstrated that the oxide growth process is controlled by a diffusion step associated to a dissolution/precipitation process. A corrosion mechanism of the AlFeNi alloy in aqueous media has been proposed. Then post-irradiation exams performed on irradiated fuel plates were used to investigate the effects of the irradiation on the corrosion behaviour in the reactor core. (author)

  4. Microstructure and Mechanical Properties of n-irradiated Fe-Cr Model Alloys

    International Nuclear Information System (INIS)

    Matijasevic, Milena; Al Mazouzi, Abderrahim

    2008-01-01

    High chromium ( 9-12 wt %) ferritic/martensitic steels are candidate structural materials for future fusion reactors and other advanced systems such as accelerator driven systems (ADS). Their use for these applications requires a careful assessment of their mechanical stability under high energy neutron irradiation and in aggressive environments. In particular, the Cr concentration has been shown to be a key parameter to be optimized in order to guarantee the best corrosion and swelling resistance, together with the least embrittlement. In this work, the characterization of the neutron irradiated Fe-Cr model alloys with different Cr % with respect to microstructure and mechanical tests will be presented. The behavior of Fe-Cr alloys have been studied using tensile tests at different temperature range ( from -160 deg. C to 300 deg. C). Irradiation-induced microstructure changes have been studied by TEM for two different irradiation doses at 300 deg. C. The density and the size distribution of the defects induced have been determined. The tensile test results indicate that Cr content affects the hardening behavior of Fe-Cr binary alloys. Hardening mechanisms are discussed in terms of Orowan type of approach by correlating TEM data to the measured irradiation hardening. (authors)

  5. Synthesis and Characterization of High-Entropy Alloy AlFeCoNiCuCr by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Xiaoyang Ye

    2011-01-01

    Full Text Available High-entropy alloys have been recently found to have novel microstructures and unique properties. In this study, a novel AlFeCoNiCuCr high-entropy alloy was prepared by laser cladding. The microstructure, chemical composition, and constituent phases of the synthesized alloy were characterized by SEM, EDS, XRD, and TEM, respectively. High-temperature hardness was also evaluated. Experimental results demonstrate that the AlFeCoNiCuCr clad layer is composed of only BCC and FCC phases. The clad layers exhibit higher hardness at higher Al atomic content. The AlFeCoNiCuCr clad layer exhibits increased hardness at temperature between 400–700°C.

  6. Enhanced Corrosion Resistance of PVD-CrN Coatings by ALD Sealing Layers

    Science.gov (United States)

    Wan; Zhang, Teng Fei; Ding, Ji Cheng; Kim, Chang-Min; Park, So-Won; Yang, Yang; Kim, Kwang-Ho; Kwon, Se-Hun

    2017-04-01

    Multilayered hard coatings with a CrN matrix and an Al2O3, TiO2, or nanolaminate-Al2O3/TiO2 sealing layer were designed by a hybrid deposition process combined with physical vapor deposition (PVD) and atomic layer deposition (ALD). The strategy was to utilize ALD thin films as pinhole-free barriers to seal the intrinsic defects to protect the CrN matrix. The influences of the different sealing layers added in the coatings on the microstructure, surface roughness, and corrosion behaviors were investigated. The results indicated that the sealing layer added by ALD significantly decreased the average grain size and improved the corrosion resistance of the CrN coatings. The insertion of the nanolaminate-Al2O3/TiO2 sealing layers resulted in a further increase in corrosion resistance, which was attributed to the synergistic effect of Al2O3 and TiO2, both acting as excellent passivation barriers to the diffusion of corrosive substances.

  7. Corrosion Behavior of Detonation Gun Sprayed Fe-Al Type Intermetallic Coating

    Science.gov (United States)

    Senderowski, Cezary; Chodala, Michal; Bojar, Zbigniew

    2015-01-01

    The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al2O3 and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl− (NaCl) and pH ~4 (H2SO4) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones. PMID:28787991

  8. NiCr (x) Fe2-x O-4 as cathode materials for electrochemical reduction of NO (x)

    DEFF Research Database (Denmark)

    Bræstrup, Frantz Radzik; Kammer Hansen, Kent

    2010-01-01

    Solid solutions of spinel-type oxides with the composition NiCr x Fe2-x O4 (x = 0.0, 0.5, 1.0, 1.5, 2.0) were prepared with the glycine–nitrate combustion synthesis. Four-point DC resistivity measurements show an increase in the conductivity as more Cr is introduced into the structure, whereas...... dilatometer measurements show that the linear thermal expansion decreases with increasing Cr content. The oxides were used as electrode materials in a pseudo-three-electrode setup in the temperature range of 300–600 °C. Cyclic voltammetry and electrochemical impedance spectroscopy were used to characterize...... the electrochemical behavior in 1% NO, 1% NO2, and 10% O2. NiCr2O4 shows high activity in NO and NO2 relative to O2 and can therefore be considered as a possible electrode material. Peaks were detected in the voltammograms recorded on NiCr2O4 in 1% NO. The origin of the peaks seems to be related to the oxidation...

  9. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Martins, Emerson Alves

    2009-01-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

  10. Deformation behavior, corrosion resistance, and cytotoxicity of Ni-free Zr-based bulk metallic glasses.

    Science.gov (United States)

    Liu, L; Qiu, C L; Chen, Q; Chan, K C; Zhang, S M

    2008-07-01

    Two Ni-free bulk metallic glasses (BMGs) of Zr(60)Nb(5)Cu(22.5)Pd(5)Al(7.5) and Zr(60)Nb(5)Cu(20)Fe(5)Al(10) were successfully prepared by arc-melting and copper mold casting. The thermal stability and crystallization were studied using differential scanning calorimetry. It demonstrates that the two BMGs exhibit very good glass forming ability with a wide supercooled liquid region. A multi-step process of crystallization with a preferential formation of quasicrystals occurred in both BMGs under continuous heating. The deformation behavior of the two BMGs was investigated using quasi-static compression testing. It reveals that the BMGs exhibit not only superior strength but also an extended plasticity. Corrosion behaviors of the BMGs were investigated in phosphate buffered solution by electrochemical polarization. The result shows that the two BMGs exhibit excellent corrosion resistance characterized by low corrosion current densities and wide passive regions. X-ray photoelectron spectroscopy analysis revealed that the passive film formed after anodic polarization was highly enriched in zirconium, niobium, and aluminum oxides. This is attributed to the excellent corrosion resistance. Additionally, the potential cytotoxicity of the two Ni-free BMGs was evaluated through cell culture for 1 week followed by 3-(4,5-Dimethylthiazol-2-yl-)-2,5-diphenyltetrazolium bromide assay and SEM observation. The results indicate that the two Ni-free BMGs exhibit as good biocompatibility as Ti-6Al-4V alloy, and thus show a promising potential for biomedical applications. (c) 2007 Wiley Periodicals, Inc.

  11. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  12. Electrolytic deposition and corrosion resistance of Zn–Ni coatings

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  13. Effect of a ZrO{sub 2} coating deposited by the sol–gel method on the resistance of FeCrAl alloy in high-temperature oxidation conditions

    Energy Technology Data Exchange (ETDEWEB)

    Chęcmanowski, Jacek Grzegorz, E-mail: jacek.checmanowski@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland); Szczygieł, Bogdan, E-mail: bogdan.szczygiel@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland)

    2013-05-15

    One-, three- and five-layer protective ZrO{sub 2} coatings were deposited on a FeCrAl alloy base by the sol–gel method. A zirconium(IV) isopropoxide isopropanol complex was used as the zirconium precursor. It has been shown that zirconium in the amount of 0.3–0.5 wt.% improves the resistance of FeCrAl alloy in high-temperature oxidation conditions (in air at T = 1060 °C for t = 2400 h). Even a very low Zr content affects the morphology, porosity and composition of the forming scale (SEM, EDS). An analysis of the chemical composition of the material after oxidation indicated to-core Zr diffusion. The presence of zirconium prevents catastrophic corrosion of the FeCrAl alloy during oxidation. In the case of the alloy without the reactive element (Zr) this type of corrosion occurred after about 1800 h. The oxidation of the FeCrAl alloy covered with ZrO{sub 2} coatings proceeds in three stages. In the first stage, lasting about 50 h, the mass of the sample grows rapidly, then for 700 h the mass changes minimally and in the third stage the oxidation proceeds according to a parabolic dependence. The presence of Zr on the surface of the FeCrAl alloy significantly contributes to the protective effect of the coatings. - Highlights: ► Multilayer ZrO{sub 2} coatings were deposited on FeCrAl alloy by sol–gel method. ► Study of alloy composition indicates to-core Zr diffusion in high temperature. ► Even very low content affects morphology and porosity of forming scale. ► Zirconium improves the resistance of FeCrAl alloy in high temperature conditions. ► Presence of ZrO{sub 2} prevents catastrophic corrosion of FeCrAl alloy during oxidation.

  14. Nickel and cobalt base alloys

    International Nuclear Information System (INIS)

    Houlle, P.

    1994-01-01

    Nickel base alloys have a good resistance to pitting, cavernous or cracks corrosion. Nevertheless, all the nickel base alloys are not equivalent. Some differences exit between all the families (Ni, Ni-Cu, Ni-Cr-Fe, Ni-Cr-Fe-Mo/W-Cu, Ni-Cr-Mo/W, Ni-Mo). Cobalt base alloys in corrosive conditions are generally used for its wear and cracks resistance, with a compromise to its localised corrosion resistance properties. The choice must be done from the perfect knowledge of the corrosive medium and of the alloys characteristics (chemical, metallurgical). A synthesis of the corrosion resistance in three medium (6% FeCl 3 , 4% NaCl + 1% HCl + 0.1% Fe 2 (SO 4 ) 3 , 11.5% H 2 SO 4 + 1.2% HCl + 1% Fe 2 (SO 4 ) 3 + 1% CuCl 2 ) is presented. (A.B.). 11 refs., 1 fig., 12 tabs

  15. Silicon coating treatment to improve high temperature corrosion resistance of 9%Cr steels

    International Nuclear Information System (INIS)

    Hill, M.P.

    1989-01-01

    A silicon coating process is described which confers good protection on 9%Cr steels and alloys in CO 2 based atmospheres at high temperatures and pressures. The coatings are formed by decomposition of silane at temperatures above 720 K. Protective layers are typically up to 1 μm thick. The optimum coating conditions are discussed. The chemical state of the coatings has been investigated by X-ray photoelectron spectroscopy and has demonstrated the importance of avoiding silicon oxide formation during processing. Corrosion testing has been carried out for extended periods, up to 20 000 h, at temperatures between 753 and 853 K, in a simulated advanced gas cooled reactor gas at 4 MPa pressure. Benefit factors of up to 60 times have been measured for 9%Cr steels. Even higher values have been measured for 9Cr-Fe binary alloy on which a 1 μm coating was sufficient to eliminate significant oxidation over 19 000 h except at the specimen edges. The mechanism of protection is discussed. It is suggested that a silicon surface coating for protecting steels from high temperature corrosion has some advantages over adding silicon to the bulk metal. (author)

  16. Hydroponic phytoremediation of Cd, Cr, Ni, As, and Fe: can Helianthus annuus hyperaccumulate multiple heavy metals?

    Science.gov (United States)

    January, Mary C; Cutright, Teresa J; Van Keulen, Harry; Wei, Robert

    2008-01-01

    Sundance sunflowers were subjected to contaminated solutions containing 3, 4, or 5 heavy metals, with and without EDTA. The sunflowers exhibited a metal uptake preference of Cd=Cr>Ni, Cr>Cd>Ni>As and Fe>As>Cd>Ni>Cr without EDTA and Cr>Cd>Ni, Fe>As>Cd>Cr>Ni with EDTA. As uptake was not affected by other metals, but it decreased Cd and Ni concentration in the stems. The presence of Fe improved the translocation of the other metals regardless of whether EDTA was present. In general, EDTA served as a hindrance to metal uptake. For the experiment with all five heavy metals, EDTA decreased Cd in the roots and stems from 2.11 to 1.36 and from 2.83 to 2.3 2mg g(-1) biomass, respectively. For the same conditions, Ni in the stems decreased from 1.98 to 0.94 mg g(-1) total metal uptake decreased from 14.95 mg to 13.89 mg, and total biomass decreased from 2.38 g to 1.99 g. These results showed an overall negative effect in addition of EDTA. However it is unknown whether the negative effect was due to toxicity posed by EDTA or the breaking of phytochelatin-metal bonds. The most important finding was the ability of Sundance sunflowers to achieve hyperaccumulator status for both As and Cd under all conditions studied. Ni hyperaccumulator status was only achieved in the presence of three metals without EDTA.

  17. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    International Nuclear Information System (INIS)

    Xu Jiang; Tao Jie; Jiang Shuyun; Xu Zhong

    2008-01-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 deg. C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2 O 3 , MoO 3 , SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer

  18. Effect of Bi on the corrosion resistance of zirconium alloys

    International Nuclear Information System (INIS)

    Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

    2014-01-01

    In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

  19. Hot Corrosion Behavior of Stainless Steel with Al-Si/Al-Si-Cr Coating

    Science.gov (United States)

    Fu, Guangyan; Wu, Yongzhao; Liu, Qun; Li, Rongguang; Su, Yong

    2017-03-01

    The 1Cr18Ni9Ti stainless steel with Al-Si/Al-Si-Cr coatings is prepared by slurry process and vacuum diffusion, and the hot corrosion behavior of the stainless steel with/without the coatings is studied under the condition of Na2SO4 film at 950 °C in air. Results show that the corrosion kinetics of stainless steel, the stainless steel with Al-Si coating and the stainless steel with Al-Si-Cr coating follow parabolic laws in several segments. After 24 h corrosion, the sequence of the mass gain for the three alloys is the stainless steel with Al-Si-Cr coating coating coating. The corrosion products of the three alloys are layered. Thereinto, the corrosion products of stainless steel without coating are divided into two layers, where the outside layer contains a composite of Fe2O3 and FeO, and the inner layer is Cr2O3. The corrosion products of the stainless steel with Al-Si coating are also divided into two layers, of which the outside layer mainly consists of Cr2O3, and the inner layer is mainly SiO2. The corrosion film of the stainless steel with Al-Si-Cr coating is thin and dense, which combines well with substrate. Thereinto, the outside layer is mainly Cr2O3, and the inside layer is Al2O3. In the matrix of all of the three alloys, there exist small amount of sulfides. Continuous and protective films of Cr2O3, SiO2 and Al2O3 form on the surface of the stainless steel with Al-Si and Al-Si-Cr coatings, which prevent further oxidation or sulfide corrosion of matrix metals, and this is the main reason for the much smaller mass gain of the two alloys than that of the stainless steel without any coatings in the 24 h hot corrosion process.

  20. NiCrNx interlayer thickness dependence of spectral performance and environmental durability of protected-silver mirrors

    Science.gov (United States)

    Xu, Xu; Li, Bincheng; He, Wenyan; Wang, Changjun; Wei, Ming

    2018-04-01

    Gemini-style protected-silver mirror (Sub / NiCrNx / Ag / NiCrNx / SiNx / Air) is a suitable choice for optical instruments requiring both long-term environmental durability and high broadband reflectance. Three Gemini-style protected-silver mirrors with NiCrNx interlayer thicknesses between 0.1 and 0.6 nm were prepared by magnetron sputtering, and the dependences of spectral properties and environmental durability of these protected-silver mirrors on the thickness of NiCrNx interlayer between the silver layer and SiNx layer were investigated in-depth. The reflectance, transmittance and total scattering loss measurements, optical microscope, and scanning electron microscope imaging were employed to characterize the spectral properties and surface morphology, and accelerated environmental tests, including humidity test and salt fog test, were applied to investigate the environmental durability. The experimental results showed that both optical and corrosion-resistant properties of protected-silver mirrors were NiCrNx interlayer thickness dependent, and an optimum NiCrNx interlayer thickness should be ˜0.3 nm for Gemini-style protected-silver mirrors to have reasonably both high reflectance in a broadband spectral range from visible to far infrared and good corrosion resistance for long-lifetime applications in harsh environments.

  1. Preparation of Cu–Ni–Fe alloy coating and its evaluation on corrosion behavior in 3.5% NaCl solution

    International Nuclear Information System (INIS)

    Zhou, Qiongyu; Jiang, Jibo; Zhong, Qingdong; Wang, Yi; Li, Ke; Liu, Huijuan

    2013-01-01

    Highlights: ► An uniform Cu–Ni–Fe alloy coating constituted of homogenous γ-phases was prepared on the surface of low-carbon steel. ► The increase of Ni has a significant promotion to produce a uniform and homogenous Cu–Ni–Fe alloy coating. ► Electrochemical test results indicated the excellent corrosion resistance of the coating with high Ni content. ► EIS test and results demonstrated the surface homogeneity or compactness of the coating with high Ni content. -- Abstract: In this paper, an attempt had been made to prepare a Cu–Ni–Fe alloy coating for improving the corrosion resistance of the low-carbon steel. The surface heat treatment of coated low-carbon steel was performed at 1000 °C for 3 h under hydrogen atmosphere. The structure and microstructure of coatings was separately analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The corrosion resistance of the samples was evaluated by potentiodynamic polarization (Tafel) and electrochemical impedance spectroscopy (EIS). Results indicated that a compact alloy coating was formed on the surface of low-carbon steel and the Ni content had a prodigious impact to the microstructure, composition and structure of Cu–Ni–Fe alloy coating. Apart from that, significant improvements in corrosion resistance were achieved by using the Cu–Ni–Fe alloy coating, which constituting of homogeneous γ-phases

  2. Effect of Ni and Cr on IGSCC growth rate of Ni-Cr-Fe alloys in PWR primary water

    International Nuclear Information System (INIS)

    Arioka, K.; Yamada, T.; Aoki, M.; Miyamoto, T.

    2015-01-01

    The purpose of this research is to examine the dependence of SCC (Stress Corrosion Crack) growth on nickel and chromium in PWR primary water; the objective is to obtain the basic knowledge to understand SCC behavior of steam generator tubing materials. The second objective is to understand whether accelerated testing at higher temperatures is appropriate for predicting SCC initiation and growth at lower temperatures. For these objectives, SCC growth was measured in PWR primary water at 290, 320, 330, 340, and 360 C. degrees under static load conditions. Tests were performed using 0.5 T compact tension type specimen using 20%CW X%Ni-16%Cr-Fe alloys in the range of nickel concentration between 16 to 60% and laboratory melted nuclear grade 20% cold worked Alloy 800 (USN N08800, CW800NG). Four important patterns were observed. First, significant effect of nickel on IGSCC resistance was observed at 340 and 360 C. degrees. The rate of IGSCC growth decreases with increasing nickel concentration in the range of nickel concentration between 10% to 25% nickel; and then, the rate of IGSCC increases with increasing nickel concentration in the range of Ni content between 50% and 76%. This trend is quite similar to the results reported by Coriou and Staehle tested in deaerated pure water at 350 C. degrees. However, no significant dependence of Ni content on IGSCC in PWR water at 320 and 290 C. degrees was observed. The change in SCC growth dependence on nickel concentration suggested that the main rate limiting processes on IGSCC growth seems to change between 320 and 340 C. degrees. Secondly, significant beneficial effects of chromium in alloys were observed at 320 C. degrees. However, no beneficial effect of chromium addition in alloys was observed at 360 C. degrees. Thirdly, peak temperatures in growth rate of IGSCC were observed in almost all test materials except for 20%CW Alloy 600. Finally, intergranular attack was observed in some alloys at lower temperature, and the

  3. Modelling and characterization of chi-phase grain boundary precipitation during aging of Fe-Cr-Ni-Mo stainless steel

    International Nuclear Information System (INIS)

    Xu, W.; San Martin, D.; Rivera Diaz del Castillo, P.E.J.; Zwaag, S. van der

    2007-01-01

    High molybdenum stainless steels may contain the chi-phase precipitate (χ, Fe 36 Cr 12 Mo 10 ) which may lead to undesirable effects on strength, toughness and corrosion resistance. In the present work, specimens of a 12Cr-9Ni-4Mo wt% steel are heat treated at different temperatures and times, and the average particle size and particle size distribution of chi-phase precipitate are studied quantitatively. A computer model based on the KWN framework has been developed to describe the evolution of chi-phase precipitation. The kinetic model takes advantage of the KWN model to describe the precipitate particle size distribution, and is coupled with the thermodynamic software ThermoCalc for calculating the instantaneous local thermodynamic equilibrium condition at the interface and the driving force for nucleation. A modified version of Zener's theory accounting for capillarity effects at early growth stages is implemented in this model. The prediction of the model for chi-phase precipitation at a grain boundary is compared to experimental results and both the average particle size and the particle size distribution are found to be in good agreement with experimental observations at late precipitation stages

  4. Corrosion performance of Cr3C2-NiCr+0.2%Zr coated super alloys under actual medical waste incinerator environment

    Science.gov (United States)

    Ahuja, Lalit; Mudgal, Deepa; Singh, Surendra; Prakash, Satya

    2018-03-01

    Incineration techniques are widely used to dispose of various types of waste which lead to formation of very corrosive environment. Such corrosive environment leads to the degradation of the alloys used in these areas. To obviate this problem, zirconium modified Cr3C2-(NiCr) coating powder has been deposited on three superalloys namely Superni 718, Superni 600 and Superco 605 using Detonation gun technique. Corrosion test was conducted in actual medical waste incinerator environment. The samples were hung inside the secondary chamber operated at 1050°C for 1000h under cyclic condition. Corrosion kinetics was monitored using the weight gain measurements and thickness loss. Corrosion products were characterized using scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction technique. It was observed that coating is found to be successful in impeding the corrosion problem in superalloys.

  5. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Directory of Open Access Journals (Sweden)

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  6. Fe-N and (Fe, Ni)-N Fine Powders for Magnetic Recording

    International Nuclear Information System (INIS)

    Chen Ziyu; Li Fashen

    1998-01-01

    Combining Moessbauer spectroscopy with magnetic property measurement, we have studied Fe-N and (Fe, Ni)-N powders for magnetic recording. The typical particles of the core (α-Fe)/shell (γ'-Fe 4 N) structure have been successfully prepared. All the products are stabilized in a multi-organic solution. It has been found that the coercivity can be changed from 300 to 800 Oe by adjusting the shape of the particles. The special saturation magnetization of the particles can be adjusted from 120 to 180emu/g and their chemical stability is improved by substituting nickel for iron in γ'-Fe 4 N. Following experiments for corrosion resistance, it is expected that (Fe, Ni)-N and the core/shell particles will be applied as recording media in the near future

  7. Fe-N and (Fe, Ni)-N Fine Powders for Magnetic Recording

    Energy Technology Data Exchange (ETDEWEB)

    Chen Ziyu; Li Fashen [Lanzhou University, Department of Physics (China)

    1998-12-15

    Combining Moessbauer spectroscopy with magnetic property measurement, we have studied Fe-N and (Fe, Ni)-N powders for magnetic recording. The typical particles of the core ({alpha}-Fe)/shell ({gamma}'-Fe{sub 4}N) structure have been successfully prepared. All the products are stabilized in a multi-organic solution. It has been found that the coercivity can be changed from 300 to 800 Oe by adjusting the shape of the particles. The special saturation magnetization of the particles can be adjusted from 120 to 180emu/g and their chemical stability is improved by substituting nickel for iron in {gamma}'-Fe{sub 4}N. Following experiments for corrosion resistance, it is expected that (Fe, Ni)-N and the core/shell particles will be applied as recording media in the near future.

  8. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys

    International Nuclear Information System (INIS)

    Moura, L.B.; Guimaraes, R.F.

    2010-01-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  9. Development of novel protective high temperature coatings on heat exchanger steels and their corrosion resistance in simulated coal firing environment; Developpement de revetements pour les aciers d'echangeurs thermiques et amelioration de leur resistance a la corrosion en environnement simulant les fumees de combustion et de charbon

    Energy Technology Data Exchange (ETDEWEB)

    Rohr, V.

    2005-10-15

    Improving the efficiencies of thermal power plants requires an increase of the operating temperatures and thus of the corrosion resistance of heat exchanger materials. Therefore, the present study aimed at developing protective coatings using the pack cementation process. Two types of heat exchanger steels were investigated: a 17% Cr-13% Ni austenitic steel and three ferritic-martensitic steels with 9 (P91 and P92) and 12% Cr (HCM12A). The austenitic steel was successfully aluminized at 950 C. For the ferritic-martensitic steels, the pack cementation temperature was decreased down to 650 C, in order to maintain their initial microstructure. Two types of aluminides, made of Fe{sub 2}Al{sub 5} and FeAl, were developed. A mechanism of the coating formation at low temperature is proposed. Furthermore, combining the pack cementation with the conventional heat treatment of P91 allowed to take benefit of higher temperatures for the deposition of a two-step Cr+Al coating. The corrosion resistance of coated and uncoated steels is compared in simulated coal firing environment for durations up to 2000 h between 650 and 700 C. It is shown that the coatings offer a significant corrosion protection and, thus, an increase of the component lifetime. Finally, the performance of coated 9-12% Cr steels is no longer limited by corrosion but by interdiffusion between the coating and the substrate. (author)

  10. Magnetic properties of the CrMnFeCoNi high-entropy alloy

    International Nuclear Information System (INIS)

    Schneeweiss, Oldřich; Friák, Martin; Masaryk University, Brno; Dudová, Marie; Holec, David

    2017-01-01

    In this paper, we present experimental data showing that the equiatomic CrMnFeCoNi high-entropy alloy undergoes two magnetic transformations at temperatures below 100 K while maintaining its fcc structure down to 3 K. The first transition, paramagnetic to spin glass, was detected at 93 K and the second transition of the ferromagnetic type occurred at 38 K. Field-assisted cooling below 38 K resulted in a systematic vertical shift of the hysteresis curves. Strength and direction of the associated magnetization bias was proportional to the strength and direction of the cooling field and shows a linear dependence with a slope of 0.006 ± 0.001 emu T. The local magnetic moments of individual atoms in the CrMnFeCoNi quinary fcc random solid solution were investigated by ab initio (electronic density functional theory) calculations. Results of the numerical analysis suggest that, irrespective of the initial configuration of local magnetic moments, the magnetic moments associated with Cr atoms align antiferromagnetically with respect to a cumulative magnetic moment of their first coordination shell. The ab initio calculations further showed that the magnetic moments of Fe and Mn atoms remain strong (between 1.5 and 2 μ B ), while the local moments of Ni atoms effectively vanish. Finally, these results indicate that interactions of Mn- and/or Fe-located moments with the surrounding magnetic structure account for the observed macroscopic magnetization bias.

  11. Study of the aqueous corrosion mechanisms and kinetics of the AlFeNi aluminium based alloy used for the fuel cladding in the Jules Horowitz research reactor

    International Nuclear Information System (INIS)

    Wintergerst, M.

    2009-05-01

    For the Jules Horowitz new material-testing reactor (JHR), an aluminium base alloy, called AlFeNi, will be used for the cladding of the fuel plates. This alloy (Al - 1% Fe - 1% Ni - 1 % Mg), which is already used as fuel cladding, was developed for its good corrosion resistance in water at high temperatures. However, few studies dealing with the alteration process in water and the relationships with irradiation effects have been performed on this alloy. The conception of the JHR fuel requires a better knowledge of the corrosion mechanisms. Corrosion tests were performed in autoclaves at 70 C, 165 C and 250 C on AlFeNi plates representative of the fuel cladding. Several techniques were used to characterize the corrosion scale: SEM, TEM, EPMA, XRD, Raman spectroscopy. Our observations show that the corrosion scale is made of two main layers: a dense amorphous scale close to the metal and a porous crystalline scale in contact with the water. More than the morphology, the chemical compositions of both layers are different. This duplex structure results from a mixed growth mechanism: an anionic growth to develop the inner oxide and a cationic diffusion followed by a dissolution-precipitation process to form the outer one. Dynamic experiments at 70 C and corrosion kinetics measurements have demonstrated that the oxide growth process is controlled by a diffusion step associated to a dissolution/precipitation process. A corrosion mechanism of the AlFeNi alloy in aqueous media has been proposed. Then post-irradiation exams performed on irradiated fuel plates were used to investigate the effects of the irradiation on the corrosion behaviour in the reactor core. (author)

  12. Analysis of Microstructure and Sliding Wear Behavior of Co1.5CrFeNi1.5Ti0.5 High-Entropy Alloy

    Science.gov (United States)

    Lentzaris, K.; Poulia, A.; Georgatis, E.; Lekatou, A. G.; Karantzalis, A. E.

    2018-04-01

    Α Co1.5CrFeNi1.5Ti0.5 high-entropy alloy (HEA) of the well-known family of CoCrFeNiTi has been designed using empirical parameters. The aim of this design was the production of a HEA with fcc structure that gives ductile behavior and also high strength because of the solid solution effect. The VEC calculations (8.1) supported the fcc structure while the δ factor calculations (4.97) not being out of the limit values, advised a significant lattice distortion. From the other hand, the ΔΗ mix calculations (- 9.64 kJ/mol) gave strong indications that no intermetallic would be formed. In order to investigate its potential application, the Co1.5CrFeNi1.5Ti0.5 HEA was prepared by vacuum arc melting and a primary assessment of its surface degradation response was conducted by means of sliding wear testing using different counterbody systems for a total sliding distance of 1000 m. An effort to correlate the alloy's wear response with the microstructural characteristics was attempted. Finally, the wear behavior of the Co1.5CrFeNi1.5Ti0.5 HEA was compared with that of two commercially used wear-resistant alloys. The results obtained provided some first signs of the high-entropy alloys' better wear performance when tested under sliding conditions against a steel ball.

  13. Corrosion tests in Baltic sea water on heat exchanger tubes of various metallic materials

    International Nuclear Information System (INIS)

    Henrikson, S.; Knutsson, L.

    1975-05-01

    Seventeen different tube materials have been exposed to continuous and intermittent flow in Baltic Sea water (0.4 % Cl - ) at 50 deg C for a maximum of 15 000 hours. During testing the specimens have been examined at certain intervals. After testing the specimens have been examined visually and metallographically. The following materials were completely resistant: titanium, CuNi30Mn1Fe, Alloy 825 and the austenitic steels Cr18Ni24Mo4.5, Cr20Ni25Mo4.5Cu and Cr24Ni24Mo2Ti. The ferritic-austenitic steels Cr18Ni5Mo2Si and Cr25Ni5Mo1.5 on the other hand, seem to be attacked by local intercrystalline corrosion in the vicinity of the welds. The same type of attack occurs, against expectations, even in the entirely ferritic steels, especially in Cr21Mo3Ti; this attack was however shown to be caused by surface carburization. Admiralty brass (2.5 m/s), aluminium brass (3.0 m/s) and CuNi10Fe1Mn (3.5 m/s) have been attacked by erosion corrosion. The same type of attack, although to a considerably smaller extent, has also been observed for the three aluminium materials (2.5 m/s). (author)

  14. Water corrosion resistance of ODS ferritic-martensitic steel tubes

    International Nuclear Information System (INIS)

    Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

    2008-01-01

    Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

  15. Interaction of Fe-Al-Cr-C with the melt of an alkali metal carbonate

    Science.gov (United States)

    Nikitina, E. V.

    2015-08-01

    The interaction of an Fe-Al-Cr-C (29.5 wt % Fe, 29.35 wt % Cr, 2.56 wt % C, 38.59 wt % Al) alloy with the melt of a lithium, sodium, or potassium carbonate containing 1-5 wt % addition to a salt phase is studied by gravimetry and measuring the corrosion potential and anode polarization curves in the temperature range 500-600°C. As passivators, the substances that decrease the corrosion losses due to hardening and thickening of an oxide film (lithium, sodium, potassium hydroxides) are used. As corrosion stimulators (activators), sodium chloride, fluoride, and sulfate are used. The coalloying of iron with chromium and aluminum results in high corrosion resistance against both frontal (continuous) and local (pitting, intercrystalline) corrosion as a result of formation of chemically resistant and high-adhesion oxide layers with their participation. X-ray diffraction analysis reveals gamma aluminum oxide, spinel (alumochromite) traces, and lithium aluminate at the surface.

  16. Some problems on the aqueous corrosion of structural materials in nuclear engineering

    International Nuclear Information System (INIS)

    Coriou, H.; Grall, L.

    1964-01-01

    The purpose of this report is to give a comprehensive view of some aqueous corrosion studies which have been carried out with various materials for utilization either in nuclear reactors or in irradiated fuel treatment plants. The various subjects are listed below. Austenitic Fe-Ni-Cr alloys: the behaviour of austenitic Fe-Ni-Cr alloys in nitric medium and in the presence of hexavalent chromium; the stress corrosion of austenitic alloys in alkaline media at high temperatures; the stress corrosion of austenitic Fe-Ni-Cr alloys in 650 C steam. Ferritic steels: corrosion of low alloy steels in water at 25 and 360 C; zirconium alloys; the behaviour of ultrapure zirconium in water and steam at high temperature. (authors) [fr

  17. Alloying behavior, microstructure and mechanical properties in a FeNiCrCo0.3Al0.7 high entropy alloy

    International Nuclear Information System (INIS)

    Chen, Weiping; Fu, Zhiqiang; Fang, Sicong; Xiao, Huaqiang; Zhu, Dezhi

    2013-01-01

    Highlights: • FeNiCrCo 0.3 Al 0.7 high entropy alloy is prepared via MA and SPS. • Two BCC phases and one FCC phase were obtained after SPS. • The two BCC phases are enriched in Fe–Cr (A2 structure) and enriched in Ni–Al (B2 structure). • Bulk FeNiCrCo 0.3 Al 0.7 HEA exhibits excellent mechanical properties. - Abstract: The present paper reports the synthesis of FeNiCrCo 0.3 Al 0.7 high entropy alloy (HEA) by mechanical alloying (MA) and spark plasma sintering (SPS) process. Alloying behavior, microstructure, mechanical properties and detailed phases of the alloy were investigated systematically. During MA, the formation of a supersaturated solid solution with body-centered cubic (BCC) structure occurred. However, partial BCC structure phase transformed into a face-center cubic (FCC) structure phase during SPS. Two BCC phases with nearly the same lattice parameter of 3.01 Å and one FCC phase with the lattice parameter of 3.72 Å were characterized in the transmission electron microscope (TEM) images. The two BCC phases which are evidently deviated from the definition of high entropy alloys (HEAs) are enriched in Fe–Cr and enriched in Ni–Al, respectively. Moreover, the FCC phase agrees well with the definition of HEAs. Bulk FeNiCrCo 0.3 Al 0.7 alloy with little porosity exhibits much better mechanical properties except compression ratio compared with other typical HEAs of FeNiCrCoAl HEA system. The yield strength, compressive strength, compression ratio and Vickers hardness of FeNiCrCo 0.3 Al 0.7 alloy are 2033 ± 41 MPa, 2635 ± 55 MPa, 8.12 ± 0.51% and 624 ± 26H v , respectively. The fracture mechanism of bulk FeNiCrCo 0.3 Al 0.7 alloy is dominated by intercrystalline fracture and quasi-cleavage fracture

  18. Correlative Microscopy of Alpha Prime Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-01

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. This work represents the current state-of-the-art on both techniques for analysis of α' precipitate microstructures and the processes and mechanisms governing its formation in neutron-irradiated Fe-Cr-Al alloys.

  19. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-02-01

    Highlights: • N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the austenite. • Secondary austenite had higher Ni but lower Cr and Mo than primary austenite. • Pitting corrosion preferentially occurred at secondary austenite and Cr{sub 2}N. • Adding N{sub 2} in shielding gas improved pitting corrosion resistance of GTAW joint. • E2209T{sub 1} weld metal had very poor pitting corrosion resistance due to inclusions. - Abstract: The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N{sub 2} in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr{sub 2}N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitrogen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T{sub 1}). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential

  20. Improvement on corrosion resistance of NiTi orthopedic materials by carbon plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Poon, Ray W.Y.; Ho, Joan P.Y.; Luk, Camille M.Y.; Liu Xuanyong; Chung, Jonathan C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

    2006-01-01

    Nickel-titanium shape memory alloys (NiTi) have potential applications as orthopedic implants because of their unique super-elastic properties and shape memory effects. However, the problem of out-diffusion of harmful Ni ions from the alloys during prolonged use inside a human body must be overcome before they can be widely used in orthopedic implants. In this work, we enhance the corrosion resistance of NiTi using carbon plasma immersion ion implantation and deposition (PIII and D). Our corrosion and simulated body fluid tests indicate that either an ion-mixed amorphous carbon coating fabricated by PIII and D or direct carbon PIII can drastically improve the corrosion resistance and block the out-diffusion of Ni from the materials. Results of atomic force microscopy (AFM) indicate that both C 2 H 2 -PIII and D and C 2 H 2 -PIII do not roughen the original flat surface to an extent that can lead to degradation in corrosion resistance

  1. High-temperature resistant MeCrAlY+Al coatings obtained by ARC-PVD method on Ni Base superalloys

    International Nuclear Information System (INIS)

    Swadzba, L.; Maciejny, A.; Mendala, B.; Supernak, W.

    1999-01-01

    Investigations of obtaining high temperature coatings on the Ni base superalloys by the ARC-PVD method, using exothermic reaction processes between Ni and Al with NiAl intermetallic formation are presented in the article. By the diffusion heating at 1050 o C NiAl high temperature diffusion coating containing 21% at. Al and 50 μm thick was obtained. In the next stage coatings with more complex chemical composition NiCoCrAlY were formed. The two targets were applied for formation of complex NiCoCrAlY coatings. The good consistence between the chemical composition of the targets and the coatings and an uniform distribution of elements in the coatings were shown. Then the surface was covered with aluminium also by the ARC-PVD method. In the vacuum chamber of the equipment a synthesis reaction between NiCoCrAlY and Al with the formation NiAl intermetallics of high Co, Cr, Y content was initiated by the changes in process parameters. The final heat treatment of coatings was conducted in the air and vacuum at 1050 o C. The strong segregation of yttrium in to the oxide scale in the specimens heated in the air was shown. It was possible to obtain NiAl intermetallic phase coatings modified by Co, Cr and Y by the ARC-PVD method. An example of the application of this method for the aircraft engine turbine blades was presented. Method of ARC-PVD gives the possibility chemical composition and high resistance to oxidizing and hot corrosion. (author)

  2. Preparation and properties of Fe{sub 80−x}Ni{sub x}P{sub 14}B{sub 6} bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ling; Ma, XiuHua [School of Physics Science and Technology, Xinjiang University, Urumqi, Xinjiang 830046 (China); Li, Qiang, E-mail: qli@xju.edu.cn [School of Physics Science and Technology, Xinjiang University, Urumqi, Xinjiang 830046 (China); Zhang, Jijun [School of Physics Science and Technology, Xinjiang University, Urumqi, Xinjiang 830046 (China); Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201 (China); Dong, Yaqiang; Chang, Chuntao [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201 (China)

    2014-09-01

    Highlights: • Fe{sub 80−x}Ni{sub x}P{sub 14}B{sub 6} (x = 20–50 at.%) BMGs were prepared by fluxing and J-quenching techniques. • The highest GFA is reached at x = 40 and the corresponding critical diameter is up to 2.5 mm. • The present FeNi-based BMGs exhibit very large ε{sub p} and the ε{sub p} of Fe{sub 30}Ni{sub 50}P{sub 14}B{sub 6} BMG is 11.7%. • The present FeNi-based BMGs have much higher corrosion resistance than stainless steel. - Abstract: Bulk Fe{sub 80−x}Ni{sub x}P{sub 14}B{sub 6} (x = 20, 30, 40, 50 at.%) glassy alloy rods with the diameters of 1.0–2.5 mm were synthesized by combining fluxing technique and J-quenching technique. The glassy alloy rods were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM). It is found that the range of supercooled liquid region (ΔT{sub x}) is 27–32 K. The saturation magnetization of Fe{sub 80−x}Ni{sub x}P{sub 14}B{sub 6} (x = 20, 30, 40, 50 at.%) bulk glassy alloys gradually decreases from 1.13 T to 0.58 T with increasing Ni content from x = 20 to x = 50. More importantly, the present quaternary FeNiPB bulk metallic glasses (BMGs) shows a significant plastic strain, in particular, the plastic strain of Fe{sub 30}Ni{sub 50}P{sub 14}B{sub 6} BMG reaches as high as 11.7%. The corrosion resistance of the present FeNiPB BMGs was studied by weight-loss method, potentiodynamic polarization curves and scanning electron microscopy (SEM). It is shown that the corrosion resistance of the present FeNiPB BMGs in 0.5 M NaCl and 1 M HCl solution increases with Ni content, and further the present FeNiPB BMGs exhibit larger E{sub corr} values and lower I{sub corr} values, i.e. higher corrosion resistances, than that of stainless steel.

  3. Structural, mechanical and corrosion studies of Cr-rich inclusions in 152 cladding of dissimilar metal weld joint

    Science.gov (United States)

    Li, Yifeng; Wang, Jianqiu; Han, En-Hou; Yang, Chengdong

    2018-01-01

    Cr-rich inclusions were discovered in 152 cladding at the inner wall of domestic dissimilar metal weld joint, and their morphologies, microstructures, mechanical properties and corrosion behaviors were systematically characterized by SEM, TEM, nanoindentation and FIB. The results indicate that the Cr-rich inclusions originate from large-size Cr particles in 152 welding electrode flux, and they are 50-150 μm in size in most cases, and there is a continuous transition zone of 2-5 μm in width between the Cr inclusion core and 152 cladding matrix, and the transition zone consists of Ni & Fe-rich dendritic austenite and Cr23C6 and Cr matrix. The transition zone has the highest nanoindentation hardness (7.66 GPa), which is much harder than the inclusion core (5.14 GPa) and 152 cladding (3.71 GPa). In-situ microscopic tensile tests show that cracks initialize preferentially in transition zone, and then propagate into the inclusion core, and creep further into 152 cladding after penetrating the core area. The inclusion core and its transition zone both share similar oxide film structure with nickel-base 152 cladding matrix in simulated primary water, while those two parts present better general corrosion resistance than 152 cladding matrix due to higher Cr concentration.

  4. Neutron cross section covariances in the resonance region: 52Cr, 56Fe, 58Ni

    Energy Technology Data Exchange (ETDEWEB)

    Oblozinsky, P.; Cho, Y.-S.; Mattoon, C.M.; Mughabghab, S.F.

    2010-08-03

    We evaluated covariances for neutron capture and elastic scattering cross sections on major structural materials, {sup 52}Cr, {sup 56}Fe and {sup 58}Ni, in the resonance region which extends beyond 800 keV for each of them. Use was made of the recently developed covariance formalism based on kernel approximation along with data in the Atlas of Neutron Resonances. The data of most interest for AFCI applications, elastic scattering cross section uncertainties at energies above about few hundred keV, are on the level of about 12% for {sup 52}Cr, 7-8% for {sup 56}Fe and 5-6% for {sup 58}Ni.

  5. Infiltrated SrTiO3:FeCr-based anodes for metalsupported SOFC

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Persson, Åsa Helen; Nielsen, Jimmi

    2012-01-01

    The concept of using highly electronically conducting backbones with subsequent infiltration of electrocatalytic active materials, has recently been used to develop an alternative SOFC design based on a ferritic stainless steel support. The metal-supported SOFC is comprised of porous and highly e...... changes occurring in the anode layer during testing. The results indicate that the STN component in the anode seems to have a positive effect on the corrosion stability of the FeCr-particles in the anode layer.......) and FeCr. Electrochemical characterization and post test SEM analysis have been used to get an insight into the possible degradation mechanisms of this novel electrode infiltrated with Gd-doped CeO2 and Ni. Accelerated oxidation/corrosion experiments have been conducted to evaluate the microstructural...

  6. Fatigue resistance of Cr-Ni-Mo-V steel

    International Nuclear Information System (INIS)

    Naumchenkov, N.E.; Filimonova, O.V.; Borisov, I.A.

    1985-01-01

    A study was made on the effect of additional alloying (Ni, Ni+Co), stress concentration, surface plastic strain on fatigue resistance of rotor steel of Cr-Ni-Mo-V-composition. It is shown that the steel with decreased carbon content possesses high complex of mechanical properties. Fatigue characteristics are not inferior to similar characteristics of steels of 25KhN3MFA type. Additional alloying of the steel containing 0.11...0.17% C and 4.5...4.7% N:, with niobium separately or niobium and cobalt in combination enabled to improve fatigue resistance of samles up to 25%. Strengthening of stress concentration zones by surface plastic strain is recommended for improving rotor suppporting 'nower under cyclic loading

  7. Influence of Magnesium Ions in the Seawater Environment on the Improvement of the Corrosion Resistance of Low-Chromium-Alloy Steel

    Directory of Open Access Journals (Sweden)

    Sol-Ji Song

    2018-01-01

    Full Text Available This study examined the synergic effect of alloying the element Cr and the environmental element Mg2+ ions on the corrosion property of a low-alloy steel in seawater at 60 °C, by means of electrochemical impedance spectroscopy (EIS, linear polarization resistance (LPR tests and weight-loss tests. The Mg2+ ions in seawater played an important role in lowering the electron transfer of the rust layer in the Cr-containing steel. The corrosion resistance of the Cr-containing steel is superior to that of blank steel in Mg2+ ions containing seawater. XPS and XRD results indicated that the formation of MgFe2O4 and a mixed layer (Cr oxide + FeCr2O4 + MgCr2O4 improved the corrosion resistance of the low-alloy steel in the seawater.

  8. Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

    Science.gov (United States)

    Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

    2017-10-18

    The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

  9. Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy

    Science.gov (United States)

    Wang, Changshuai; Su, Haijun; Guo, YongAn; Guo, Jianting; Zhou, Lanzhang

    2017-09-01

    Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy, considered as boiler and turbine materials in 700 °C advanced ultra-supercritical coal-fired power plants, have been investigated by differential thermal analysis and directional solidification quenching technique. Results reveal that P decreases the solidus temperature, but only has negligible influence on liquidus temperature. After P was added, the solidification sequence has no apparent change, but the width of the mushy zone increases and dendritic structures become coarser. Moreover, P increases the amount and changes the morphology of MC carbide. Energy-dispersive spectroscopy analysis reveals that P has obvious influence on the segregation behavior of the constitute elements with equilibrium partition coefficients (ki) far away from unity, whereas has negligible effect on the constituent elements with ki close to unity and has more influence on the final stage of solidification than at early stage. The distribution profiles reveal that P atoms pile up ahead of the solid/liquid (S/L) interface and strongly segregate to the interdendritic liquid region. The influence of P on solidification characteristics and segregation behavior of Ni-Fe-Cr-based alloy could be attributed to the accumulation of P ahead of the S/L interface during solidification.

  10. Investigation of intergranular corrosion resistance of Cr16Ni25NMo6 steel

    International Nuclear Information System (INIS)

    Kamenev, Yu.B.; Nazarov, A.A.; Kuusk, L.V.; Majdeburova, T.F.

    1990-01-01

    The effect of 08Kh16N25AM6 steel susceptibility to intergranular corrosion on its intergranular cracking resistance in high-temperature water is investigated. In addition, the performed tests point to the susceptibility of sensibilized Kh16N25AM6 steel to intergranular corrosion in media simulating an agressive environment of power generation equipment; the latter requires a strict control over the resistance of weld joints of the above steel to intergranular corrosion. It is shown that Kh16N25AM6 type steel in sensibilized state is susceptible to intercrystalline corrosion cracking in high-temperature water which correlates with its susceptibility to intergranular corrosion established by AM GOST 6032-84 and potentiodynamic reactivation methods

  11. Corrosion of nickel-base heat resistant alloys in simulated VHTR coolant helium at very high temperatures

    International Nuclear Information System (INIS)

    Shindo, Masami; Kondo, Tatsuo

    1976-01-01

    A comparative evaluation was made on three commercial nickel-base heat resistant alloys exposed to helium-base atmosphere at 1000 0 C, which contained several impurities in simulating the helium cooled very high temperature nuclear reactor (VHTR) environment. The choice of alloys was made so that the effect of elements commonly found in commercial alloys were typically examined. The corrosion in helium at 1000 0 C was characterized by the sharp selection of thermodynamically unstable elements in the oxidizing process and the resultant intergranular penetration and internal oxidation. Ni-Cr-Mo-W type solution hardened alloy such as Hastelloy-X showed comparatively good resistance. The alloy containing Al and Ti such as Inconel-617 suffered adverse effect in contrast to its good resistance to air oxidation. The alloy nominally composed only of noble elements, Ni, Fe and Mo, such as Hastelloy-B showed least apparent corrosion, while suffered internal oxidation due to small amount of active impurities commonly existing in commercial heats. The results were discussed in terms of selection and improvement of alloys for uses in VHTR and the similar systems. (auth.)

  12. Microstructure, tensile deformation mode and crevice corrosion resistance in Ti-10Mo-xFe alloys

    International Nuclear Information System (INIS)

    Min, X.H.; Emura, S.; Nishimura, T.; Tsuchiya, K.; Tsuzaki, K.

    2010-01-01

    The microstructure, the tensile deformation mode at ambient temperature and the crevice corrosion resistance at a high temperature of 373 K were investigated in the Ti-10Mo-xFe (x = 0, 1, 3, 5) alloys. The stability of the β phase increased, and the formation of the α'' martensite and the athermal ω phase was suppressed by the increase in the Fe content. EPMA examinations indicated that the existence of the α'' martensite in the Ti-10Mo alloy was caused by the solidification segregation of Mo atoms. EBSD observations showed that the deformation mode changed from a {3 3 2} twinning to a slip by an increase in the Fe content, which coincided with the prediction by the electron/atom (e/a) ratio. The Ti-10Mo-3Fe alloy showed the highest yield strength of 935 MPa among all the alloys, while the Ti-10Mo-1Fe alloy showed the lowest value of 563 MPa due to the change in the deformation mode. On the other hand, all the alloys exhibited a high crevice corrosion resistance in a high chloride and high acidic solution at the high temperature, although the corrosion resistance decreased with an increase in the Fe content. The decrease in the corrosion resistance can be explained by the bond order (Bo). A good combination of tensile properties and crevice corrosion resistance may be obtainable through a further optimization of the Fe content by the e/a ratio and the Bo.

  13. Effects of laser polishing on surface microstructure and corrosion resistance of additive manufactured CoCr alloys

    Science.gov (United States)

    Wang, W. J.; Yung, K. C.; Choy, H. S.; Xiao, T. Y.; Cai, Z. X.

    2018-06-01

    Laser polishing of 3D printed metal components has drawn great interest in view of its potential applications in the dental implant industries. In this study, corrosion resistance, surface composition and crystalline structure of CoCr alloys were investigated. The corrosion resistance, micromorphology, composition, phase transformations and crystalline structures of samples were characterized using an electrochemical analyzer, scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and transmission electron microscope (TEM), respectively. The results indicate that high laser powers and low object distances within a certain range can facilitate the formation of complex oxide films, which exhibits high corrosion resistance. Further, object distances have a significant influence on cooling rates during the solidification of the melt pool in laser polishing, and fast cooling generates vast amounts of vacancies and defects, which result in the crystalline phase transformation from γ to ε. Consequently, the formed oxides play an important role in corrosion resistance on the outer layer, and inner layer with γ phase also helps keep the CoCr alloys in a stable structure with high resistant to corrosion. The two process parameters in laser polishing, laser power and object distances, are demonstrated as being important for controlling the surface microstructures and corrosion resistance of the additive manufactured CoCr alloy components.

  14. Mechanism of swelling suppression in phosphorous-modified Fe-Ni-Cr alloys

    International Nuclear Information System (INIS)

    Lee, E.H.; Mansur, L.K.

    1986-01-01

    Five simple alloys were ion irradiated at 948 0 K in an experiment designed to investigate the mechanism of swelling suppression associated with phosphorous additions. One of the alloys was the simple ternary Fe-15Ni-13Cr, another had 0.05% P added and the other three had further additions of the phosphide precipitate-forming elements Ti and/or Si. Ion irradiations were carried out with heavy ions only (Ni or Fe) or with heavy ions followed by dual heavy ions and helium. The ternary with and without P swelled readily early in dose with or without helium. The other three alloys only showed swelling in the presence of helium and exhibited a long delay in dose prior to the onset of swelling. These displayed fine distributions of Fe 2 P type phosphide precipitates enhanced by irradiation. The phosphide particles gave rise to very high concentrations of stable helium filled cavities at the precipitate matrix interfaces. The results were analyzed in terms of the theory of cavity swelling. The accumulation of the critical number of gas atoms in an individual cavity is required in the theory for point defect driven swelling to begin. It is concluded that the primary mechanism leading to swelling suppression is therefore the dilution of injected helium over a very large number of cavities. It is suggested that this mechanism may offer a key for alloy design for swelling resistance in high helium environments

  15. Annealing effects on structure and mechanical properties of CoCrFeNiTiAlx high-entropy alloys

    International Nuclear Information System (INIS)

    Zhang, K B; Fu, Z Y; Zhang, J Y; Wang, W M; Lee, S W; Niihara, K

    2011-01-01

    Novel CoCrFeNiTiAl x (x:molar ratio, other elements are equimolar) high-entropy alloys were prepared by vacuum arc melting and these alloys were subsequently annealed at 1000 deg. C for 2 h. The annealing effects on structure and mechanical properties were investigated. Compared with the as-cast alloys, there are many complex intermetallic phases precipitated from the solid solution matrix in the as-annealed alloys with Al content lower than Al 1.0 . Only simple BCC solid solution structure appears in the as-annealed Al 1.5 and Al 2.0 alloys. This kind of alloys exhibit high resistance to anneal softening. Most as-annealed alloys possess even higher Visker hardness than the as-cast ones. The as-annealed Al 0.5 alloys shows the highest compressive strength while the Al 0 alloy exhibits the best ductility, which is about 2.6 GPa and 13%, respectively. The CoCrFeNiTiAl x high-entropy alloys possess integrated high temperature mechanical property as well.

  16. Resistencia a la corrosión a alta temperatura de recubrimientos NiCrAlY y NiCrFeNbMoTiAl depositados por APS

    Directory of Open Access Journals (Sweden)

    José Luis Tristancho-Reyes

    2014-12-01

    Full Text Available La corrosión a alta temperatura de las tuberías utilizadas en equipos generadores de vapor (calderas ha sido reconocida como un grave problema que trae consigo el adelgazamiento de éstas y, por consiguiente, la falla de los equipos. En la última década se han incrementado las investigaciones que involucran recubrimientos protectores que ayudan de alguna manera a prolongar la vida útil de estos equipos. Esta investigación determinó el comportamiento de los recubrimientos NiCrAlY y NiCrFeNbMoTiAl depositados por proyección térmica asistida por plasma (APS sobre la aleación SA213 – T22 (2¼Cr – 1Mo, en un ambiente corrosivo de 80%V2O5–20%K2SO4 a 800°C. Los valores de la cinética de corrosión fueron determinados mediante resistencia a la polarización lineal (RPL y espectroscopia de impedancia electroquímica (EIE. Los resultados obtenidos muestran una menor cinética de corrosión en el recubrimiento NiCrFeNbMoTiAl que la presentada por el recubrimiento NiCrAlY, corroborado por Microscopia Electrónica de Barrido (MEB.

  17. Electrochemical corrosion behavior of MSIP Ni coating on depleted uranium surface

    International Nuclear Information System (INIS)

    Chen Lin; Li Kexue; Wang Qingfu; Wang Xiaohong; Guan Weijun

    2014-01-01

    The Ni film was prepared by magnetron sputtering ion plating to improve the corrosion resistance of depleted uranium. The corrosion resistance of the Ni film was examined by electrochemical corrosion station. The results show that the Ni film corrosion potential is -100.8 mV, whereas it is -641.2 mV for depleted uranium in 50 μg/g KCl solution. The Ni film is a barrier to protect the depleted uranium substrate avoiding the corrosive media attack. The Ni film polarization resistance and impedance are much higher, while the corrosion current density is much lower contrast with depleted uranium. None crack or flake is found through 70 h corrosion. The corrosion resistance and corrosion current keep stable. It is indicated that the corrosion resistance of depleted uranium is effectively improved after deposited Ni film by magnetron sputtering ion plating. (authors)

  18. Análisis mecánico y tribológico de los recubrimientos fe-cr-ni-c y ni-al-mo

    Directory of Open Access Journals (Sweden)

    JORGE E. MUÑOZ

    2007-01-01

    Full Text Available En este trabajo de investigación se evaluaron dos recubrimientos aplicados por medio de la técnica de rociado térmico por combustión, la aleación: Ni=89%, Al = 5,5%, Mo=5,5% y la aleación Fe=81,8%, Cr=16%, Ni=2%, C=0,2. La preparación superficial de las probetas se realizó usando chorro de arena. Se realizaron pruebas de resistencia al cortante, adherencia, desgaste abrasivo, desgaste por deslizamiento y flexión en cuatro puntos. El recubrimiento Fe-Cr-Ni-C presentó menor pérdida de masa, tanto para desgaste abrasivo como para el desgaste por deslizamiento. La multicapa presentó una mayor porosidad en el recubrimiento Ni-Al- Mo usado como capa base y la capa exterior de Fe-Cr-Ni-C presentó mayor cantidad de partículas no fundidas y óxidos. La falla ocurrida en el ensayo de adherencia para las probetas con recubrimiento multicapa fue de característica adhesiva y cohesiva. El esfuerzo en el que se presenta la fisura por flexión en el recubrimiento multicapa disminuyó con el aumento del espesor

  19. Ab initio investigation of the surface properties of austenitic Fe-Ni-Cr alloys in aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Rák, Zs., E-mail: zrak@ncsu.edu; Brenner, D.W.

    2017-04-30

    Highlights: • The trend in the surface energies of austenitic stainless steels is: (111) < (100) < (110). • On the (111) orientation Ni segregates to the surface and Cr segregates into the bulk. • The surface stability of the alloys in contact with water decrease with temperature and pH. - Abstract: The surface energetics of two austenitic stainless steel alloys (Type 304 and 316) and three Ni-based alloys (Alloy 600, 690, and 800) are investigated using theoretical methods within the density functional theory. The relative stability of the low index surfaces display the same trend for all alloys; the most closely packed orientation and the most stable is the (111), followed by the (100) and the (110) surfaces. Calculations on the (111) surfaces using various surface chemical and magnetic configurations reveal that Ni has the tendency to segregate toward the surface and Cr has the tendency to segregate toward the bulk. The magnetic frustration present on the (111) surfaces plays an important role in the observed segregation tendencies of Ni and Cr. The stability of the (111) surfaces in contact with aqueous solution are evaluated as a function of temperature, pH, and concentration of aqueous species. The results indicate that the surface stability of the alloys decrease with temperature and pH, and increase slightly with concentration. Under conditions characteristic to an operating pressurized water reactor, the Ni-based alloy series appears to be of better quality than the stainless steel series with respect to corrosion resistance and release of aqueous species when in contact with aqueous solutions.

  20. Preparation, characterization and enhanced adsorption performance for Cr(VI) of mesoporous NiFe2O4 by twice pore-forming method

    International Nuclear Information System (INIS)

    Jia, Zhigang; Peng, Kuankuan; Xu, Lixin

    2012-01-01

    Magnetic mesoporous NiFe 2 O 4 with higher surface area has been prepared by the twice pore-forming method, including the calcination of the oxalate precursor and leaching of ZnO pore-forming agent. The X-ray diffraction (XRD), Scanning electron microscopy (SEM), Energy dispersive spectroscopy (EDS) and BET surface area measurement are used to evaluate the pore structural parameters and surface chemistry of the adsorbent respectively. The pore-forming mechanism is proposed based on the experimental results. The adsorption behavior of mesoporous NiFe 2 O 4 for Cr(VI) is investigated in detail. The results show that kinetic data follow a pseudo-second-order model and equilibrium data are well fitted by the Langmuir model. The maximum adsorption capacity is 43.68 mg g −1 at pH 2. The removal for Cr(VI) is mainly physisorption process derived from coulombic interaction. The as-prepared TPF-NiFe 2 O 4 is promising as sorbent for Cr(VI) removal because of its higher adsorption capacity, separation convenience and highly efficient reusability. -- Highlights: ► The increase of BET area was realized by leaching of ZnO from mesoporous ZnO/NiFe 2 O 4 . ► TPF-NiFe 2 O 4 demenstrates higher adsorption capacity for Cr(VI) in aqueous solution. ► TPF-NiFe 2 O 4 with magnetic sensitivity is promosing for Cr(VI) removal. ► The used TPF-NiFe 2 O 4 adsorbent can be recycled.

  1. Microstructure and intergranular corrosion of the austenitic stainless steel 1.4970

    International Nuclear Information System (INIS)

    Terada, Maysa; Saiki, Mitiko; Costa, Isolda; Padilha, Angelo Fernando

    2006-01-01

    The precipitation behaviour of the DIN 1.4970 steel and its effect on the intergranular corrosion resistance were studied. Time-temperature-precipitation diagrams for the secondary phases (Ti, Mo)C (Cr, Fe, Mo, Ni) 23 C 6 and (Cr, Fe) 2 B are presented and representative samples have been selected for corrosion studies. The susceptibility to intergranular corrosion of the samples was evaluated using the double loop electrochemical potentiokinetic reactivation technique. The results showed that the solution-annealed samples and those aged at 1173 K did not present susceptibility to intergranular corrosion, whereas aging treatment from 873 to 1073 K resulted in small susceptibility to intergranular attack that decreased with aging temperature. The preferential formation of (Ti, Mo)C at higher aging temperatures comparatively to M 23 C 6 , retained the chromium in solid solution preventing steel sensitization and, consequently, intergranular corrosion

  2. Study on Corrosion of Materials by Fluoric Acid and Silicofluoric Acid

    International Nuclear Information System (INIS)

    Park, Kun You; Kwon, Yeong Soo; Kuk, Myung Ho; Kim, Myun Sup

    1986-01-01

    The corrosion properties of 304 Stainless steel, Cupro-nickel, NiCrMo alloy in hydrofluoric acid and silicofluoric acid has been studied. The corrosion resistance of NiCrMo alloy and Cupro-nickel in hydrofluoric acid or mixed acid of hydrofluoric and sulfuric acid is excellent. Because of lower corrosion resistance of 304 Stainless steel, it would not be used for these corrosion resistant materials. The corrosion activation energy of 304 Stainless steel, Cupro-nickel and NiCrMo alloy in 40% HF solution are 42.7, 58.9 and 89.7 kJ/mol, respectively. By these values, it is assumed that the corrosion rate determining step is the chemical reaction on surface of metals. In the plastics, Teflon and polychloro tetrafluoroethylene are most excellent for corrosion resistance in hydrofluoric acid

  3. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    Science.gov (United States)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  4. Structure of Fe-Ni-Cr steel welded joints

    International Nuclear Information System (INIS)

    Bratukhin, A.G.; Maslenkov, S.B.; Logunov, A.V.

    1993-01-01

    Properties of a welded joint depend on the structure of metal of the joint and near the joint areas subjected to thermal effect in the process of welding. The well-known phenomena, accompanying the welding (grain growth in near the joint area, intergrain slip, stressed state related to crystallization and rapid cooling), as well as certain other processes, which have been insufficiently studied either due to their poor pronouncement or owing to imperfection of the equipment and methods employed, were analyzed, as applied to stainless hihg-strength Fe-Ni-Cr steels

  5. HIGH TEMPERATURE TENSILE PROPERTIES OF NEW FE-CR-MN DEVELOPED STEEL

    Directory of Open Access Journals (Sweden)

    M. Mahmoudiniya

    2017-03-01

    Full Text Available Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results showed that new FeCrMn developed steel has single austenite phase microstructure, and its tensile strength and toughness were higher than those of 316 steel at 25, 200,350 and 500°C. In contrast with 316 steel, the new FeCrMn steel did not show strain induced transformation and dynamic strain aging phenomena during tensile tests that represented higher austenite stability of new developed steel. Lower density and higher strength of the new steel caused higher specific strength in comparison with the 316 one that can be considered as an important advantage in structural applications but in less corrosive environment

  6. High-Temperature Oxidation and Smelt Deposit Corrosion of Ni-Cr-Ti Arc-Sprayed Coatings

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-08-01

    High Cr content Ni-Cr-Ti arc-sprayed coatings have been extensively applied to mitigate corrosion in black liquor recovery boilers in the pulp and paper industry. In a previous article, the effects of key spray parameters on the coating's microstructure and its composition were investigated. Three coating microstructures were selected from that previous study to produce a dense, oxidized coating (coating A), a porous, low oxide content coating (coating B), and an optimized coating (coating C) for corrosion testing. Isothermal oxidation trials were performed in air at 550 and 900 °C for 30 days. Additional trials were performed under industrial smelt deposits at 400 and 800 °C for 30 days. The effect of the variation in coating microstructure on the oxidation and smelt's corrosion response was investigated through the characterization of the surface corrosion products, and the internal coating microstructural developments with time at high temperature. The effect of long-term, high-temperature exposure on the interaction between the coating and substrate was characterized, and the mechanism of interdiffusion was discussed.

  7. Comparison of the corrosion resistance of DIN W. Nr. 1.4970 (15%Cr-15%Ni-1.2%Mo-Ti and ASTM F-138 (17%Cr-13%Ni-2.5%Mo austenitic stainless steels for biomedical applications

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2006-09-01

    Full Text Available The resistance to localised corrosion of the full austenitic 15%Cr-15%Ni-1.2%Mo titanium stabilized stainless steel (DIN W. Nr. 1.4970 was investigated by electrochemical methods including electrochemical impedance spectroscopy (EIS, potentiodynamic polarization and potentiostatic polarization measurements in a phosphate-buffered solution (PBS. The low carbon and non-stabilized austenitic stainless steel, AISI 316L (ASTM F-138, widely used for surgical implants, was also tested for comparison. The tests were conducted at room temperature after a stable potential had been reached. After the electrochemical measurements, the surfaces of the specimens were observed using SEM to evaluate the presence of pits. Potentiodynamic polarization results showed that both steels are prone to localized corrosion. Larger pits were found on the surface of AISI 316L specimens after the electrochemical tests. EIS response has indicated the duplex structure of the passive oxides. The results showed that the electrochemical behaviour of the DIN W. Nr. 1.4970 is better than of AISI 316L steel. Therefore, their application as an implant material may be considered.

  8. Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

    Science.gov (United States)

    Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

    1987-01-01

    Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallization temperature of 590 C were deposited onto glass and quartz substrates by magnetron sputter-quench technique. The amorphous nature of the films was confirmed by their diffuse X-ray diffraction patterns. The deposited films are densely packed (zone T) and exhibit low stress and good adhesion to the substrate. Corrosion current of as-deposited coating of MoCrB amorphous metallic alloy is approximately three orders of magnitude less than the corrosion current of 304 stainless steel in 1N H2SO4 solution.

  9. Influences of Mo and W on the precipitation of secondary phases and the associated localized corrosion and embrittlement in 29%Cr ferritic stainless steels

    International Nuclear Information System (INIS)

    Park, Chan Jin; Ahn, Myung Kyu; Kwon, Hyuk Sang

    2005-01-01

    Influences of molybdenum (Mo) substitution by tungsten (W) on the formation kinetics of secondary phases and the associated localized corrosion and embrittlement of Fe-29Cr-4Mo. Fe-29Cr-4W, and Fe-29Cr-8W ferritic stainless steels were investigated. Fine χ phase formed first in grain boundaries in an early stage of aging and it was gradually substituted by σ phase with further aging. The precipitation rate of σ phase appears to be determined by both the diffusion rates of W and Mo for the formation of the σ phase as well as by the affinity of χ phase, as a competitor, for the elements. Due to the high affinity of χ phase for W with a slow diffusion rate, the nucleation of σ phase was significantly delayed in Fe-29Cr-4W and Fe-29Cr-8W alloys compared with that in Fe-29Cr-4Mo alloy. In addition, the deterioration of ductility and localized corrosion resistance by the precipitation of secondary phases was significantly retarded in Fe-29Cr-4W alloy compared with that in Fe-29Cr-4Mo alloy, due to the delayed precipitation of secondary phases in Fe-29Cr-4W alloy. In particular, retardation of degradation in localized corrosion resistance by the formation of σ phase, which induced significant depletion of Cr and W (or Mo) around the phase, was prominent in the W-containing alloys. The W-containing alloys exhibited effective delay of σ phase formation

  10. The stress-corrosion behaviour in water media containing chlorine of the brazing joint of grids for PWR fuel element

    International Nuclear Information System (INIS)

    Zhang Weijie; Li Wenqing.

    1985-01-01

    This paper details the testing results of the stress-corrosion behaviour in the 150 deg C water media containing chlorine for the brazing joints made from three alloy systems, which are Ni-Cr-Si, Ni-Cr-P and Ni-P, including 16 compositions. The test results indicate that, in the Ni-Cr-Si system, Ni-Cr-Si-Ge brazing joint is the best, to resist stress-corrosion, while Ni-Cr-Si-P-Ge-Pd and BNi5 brazing joints are better. In the Ni-Cr-P system, only the Ni-Cr-P-Mo-Zr brazing joint has an excellent resistance to stress-corrosion

  11. Manufacturing of FeCrAl/Zr Dual Layer tube for its application to LWR Fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Dong Jun; Lim, Do Wan; Jung, Yang Il; Kim, Hyun Gil; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    Many advanced materials such as MAX phases, Mo, SiC, and Fe-based alloys are being considered a possible candidate to substitute the Zr-based alloy cladding has been used in light water reactors. Among the proposed candidate materials, Fe-based alloy is one of the most promising candidates owing to its excellent formability, very good high strength, and corrosion resistance at high temperature. However, neutron cross section of FeCrAl alloy is much higher than that of existing Zr-based alloys. In this study, FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. The thickness of outer FeCrAl layer was varied from 50 to 250 μm but all the FeCrAl/Zr dual layer tube samples maintained its total thickness of 570 μm. For a detailed microstructural characterization of FeCrAl/Zr dual layer, polarized optical microscopy and scanning electron microscopy (SEM) study carried out and its mechanical property was measured by ring compression test. FeCrAl/Zr dual layer tube sample was successfully manufactured with good adhesion between both layers. Inter layer showing gradual element variation was observed at interface. Result obtained from simulated LOCA test indicates that FeCrAl/Zr dual layer tube may maintain its integrity during LOCA and its accident tolerance had greatly improved compared to that of Zr-based alloy.

  12. Insight into the product film formed on Ni-advanced weathering steel in a tropical marine atmosphere

    Science.gov (United States)

    Wu, Wei; Cheng, Xuequn; Hou, Huaxing; Liu, Bo; Li, Xiaogang

    2018-04-01

    The product film formed on Ni-advanced weathering steel in a tropical marine environment was investigated in detail through outdoor exposure by using diverse surface analysis techniques combined with electrochemical impedance spectroscopy and scanning kelvin probe measurements. The results showed that the product film was mainly composed of nanophasic goethite in the inner layer and maghemite, akaganeite, and hematite in the outer layer. Moreover, the resistance to atmospheric corrosion gradually increased from the outermost product film to the innermost film. Ni was significantly enriched in the inner layer in the form of the spinel phase NiFe2O4, which transformed lepidocrocite to fine-grained goethite, withstood the invasion of chloridion, and improved the corrosion potential of the product film in a tropical marine atmosphere.

  13. Influence of yttria surface modification on high temperature corrosion of porous Ni22Cr alloy

    DEFF Research Database (Denmark)

    Karczewski, Jakub; Dunst, Katarzyna; Jasinski, Piotr

    2017-01-01

    Protective coatings for porous alloys for high temperature use are relatively new materials. Their main drawback is high temperature corrosion. In this work protective coatings based the on Y-precursor infiltrated into the sintered Ni22Cr alloys are studied at 700°C. Effects of the amount...... of the protective phase on the resulting corrosion properties are evaluated in air and humidified hydrogen. Weight gain of the samples, their open porosities and microstructures are analyzed and compared. Results show, that by the addition of even a minor amount of the Y-precursor corrosion rates can be decreased...

  14. Cr-poisoning of a LaNi{sub 0.6}Fe{sub 0.4}O{sub 3} cathode under current load

    Energy Technology Data Exchange (ETDEWEB)

    Stodolny, M.K.; Van Berkel, F.P.F. [Energy Research Centre of the Netherlands ECN, Unit Hydrogen and Clean Fossil Fuels, P.O. Box 1, 1755 ZG, Petten (Netherlands); Boukamp, B.A.; Blank, D.H.A. [Department of Science and Technology and MESA Institute for Nanotechnology, University of Twente, 7500 AE, Enschede (Netherlands)

    2012-07-15

    This study demonstrates the significant impact of Cr-poisoning on the performance of the LaNi{sub 0.6}Fe{sub 0.4}O{sub 3} (LNF) SOFC cathode under current load. Volatile Cr-species, originating from a porous metallic foam, enter the working electrode and modify both the LNF cathode layer and the Gd{sub 0.4}Ce{sub 0.6}O{sub 1.8} (GDC) barrier layer, causing increasing overpotential and cell impedance. The increase of the ohmic resistance is caused by a decrease of the in-plane electronic conductivity of the LNF layer (due to Cr incorporation and Ni removal from the LNF perovskite lattice) combined with a deterioration of the ionic conductivity of the GDC barrier layer due to reactivity with Cr resulting in formation of a GdCrO{sub 3}-phase. The increase of the polarisation resistance is caused by a decrease of the electrochemical activity of the LNF surface towards oxygen reduction reaction at the triple phase boundary (TPB) due to Cr-incorporation in the outer shell of the LNF grains. Chemical reaction and electrochemically driven reaction of volatile Cr-species with LNF and GDC contributes to the extrinsic degradation of the LNF cathodes under current load.

  15. Corrosion resistance of chromium-nickel steel containing rare earths

    International Nuclear Information System (INIS)

    Asatiani, G.N.; Mandzhgaladze, S.N.; Tavadze, L.F.; Chuvatina, S.N.; Saginadze, D.I.

    1983-01-01

    Effect of additional out-of-furnace treatment with complex alloy (foundry alloy) calcite-silicon-magnesium-rare earth metal on corrosion resistance of the 03Kh18N20M3D3C3B steel has been studied. It is shown that introduction of low additions of rare earths improves its corrosion resistance improves its corrosion resistance in agressive media (in 70% - sulfuric acid) in the range of transition from active to passive state. Effect of additional introduction of rare earth metals is not considerable, if potential of steel corrosion is in the range of stable passive state (32% - sulfuric acid). Additional out-of-furnace treatment with complex foundry alloy, containing rare earth metals, provides a possibility to use a steel with a lower content of Cr, Ni, Mo, than in conventional acid-resistant steels in highly agressive media

  16. The effect of small 4th element alloying additions on the calculated phase stability in the Fe-Cr-Ni system

    International Nuclear Information System (INIS)

    Watkin, J.S.

    1979-01-01

    Recent studies into the void swelling of Fe-Cr-Ni alloys have revealed that the magnitude of swelling depends upon alloy constitution and this together with the fact that minor element additions also play a major role in swelling necessitate a detailed knowledge of the influence of small 4th element additions on phase stability. In this paper the effects of additions of Nb, Ti, Al, Mo, Co and C to the Fe-Cr-Ni ternary are assessed by calculation. They confirm the ferritising tendencies of Nb, Ti and Al and the strong austenitising effect of C. Confirmation is also found for the scaling factors in the equivalent Ni and Cr equations in common usage and the paper presents Fe-Cr-Ni ternary sections at 400, 550 and 700 0 C modified for 1 at.% addition of each of the above elements. (orig.) [de

  17. Estimation of the Temperature-Dependent Nitrogen Solubility in Stainless Fe-Cr-Mn-Ni-Si-C Steel Melts During Processing

    Science.gov (United States)

    Wendler, Marco; Hauser, Michael; Sandig, Eckhard Frank; Volkova, Olena

    2018-04-01

    The influence of chemical composition, temperature, and pressure on the nitrogen solubility of various high alloy stainless steel grades, namely Fe-14Cr-(0.17-7.77)Mn-6Ni-0.5Si-0.03C [wt pct], Fe-15Cr-3Mn-4Ni-0.5Si-0.1C [wt pct], and Fe-19Cr-3Mn-4Ni-0.5Si-0.15C [wt pct], was studied in the melt. The temperature-dependent N-solubility was determined using an empirical approach proposed by Wada and Pehlke. The thus calculated N-concentrations overestimate the actual N-solubility of all the studied Fe-Cr-Mn-Ni-Si-C steel melts at a given temperature and pressure. Consequently, the calculation model has to be modified by Si and C because both elements are not recognized in the original equation. The addition of the 1st and 2nd order interaction parameters for Si and C to the model by Wada and Pehlke allows a precise estimation of the temperature-dependent nitrogen solubility in the liquid steel bath, and fits very well with the measured nitrogen concentrations during processing of the steels. Moreover, the N-solubility enhancing effect of Cr- and Mn-additions has been demonstrated.

  18. Determination of susceptibility to intergranular corrosion of stainless steels type X5CrNi18-10 in field

    Directory of Open Access Journals (Sweden)

    Bore V. Jegdic

    2016-12-01

    Full Text Available In this paper, the DL EPR method (electrochemical potentiokinetic reactivation with double loop was modified and used to study the susceptibility to intergranular corrosion and stress corrosion cracking of a stainless steel type X5CrNi18-10. The tests were performed in a special electrochemical cell, with the electrolyte in the gel form. Modified DL EPR method is characterized by simple and high accuracy measurements as well as repeatability of the test results. The indicator of susceptibility to intergranular corrosion (Qr/QpGBA obtained by modified DL EPR method is in a very good agreement with the same indicator obtained by standard DL EPR method. The modified DL EPR method is quantitative and highly selective method. Small differences in the susceptibility of the stainless steel type CrNi18-10 to intergranular corrosion and stress corrosion cracking can be determined. Test results can be obtained in a short time. The cost of tests performed by modified DL EPR method is much lower than the cost of tests by conventional chemical methods. Modified DL EPR method can be applied in the field on the stainless steels constructions.

  19. Determination of chemical activities of Fe, Cr, Ni and Mn in stainless steel 316 by Knudsen effusion cell mass spectrometry

    International Nuclear Information System (INIS)

    Venugopal, V.; Kulkarni, S.G.; Subbanna, C.S.; Sood, D.D.

    1995-01-01

    Cold-worked austenitic stainless steel of the type AISI 316 is being used as the cladding and wrapper materials in fast reactor fuel pins. Knowledge of the thermodynamic activities of the steel constituents is necessary to predict the possibility of fuel-cladding, coolant-cladding or fission product-cladding chemical reactions. The thermodynamic activities of Fe, Cr, Ni and Mn for stainless steel 316 were determined by measuring their partial pressures in the temperature range 1293-2120 K, using Knudsen effusion cell mass spectrometry. High purity Ag was used as an internal calibrant. The chemical activities of Fe (a Fe ), Cr (a Cr ), Ni (a Ni ) and Mn (a Mn ) were evaluated using literature data for the vapour pressures of pure metals. log a Fe ±0.18=-1.586+2074/T (T=1293-1872 K)log a Cr ±0.30=-2.350+2612/T (T=1293-2120 K)log a Ni ±0.20=-2.140+1794/T (T=1468-1974 K)log a Mn ±0.23=-2.041-5478/T (T=1302-1894 K) ((orig.))

  20. Comparative microstructural and corrosion development of VCrNiCoFeCu equiatomic multicomponent alloy produced by induction melting and spark plasma sintering

    Science.gov (United States)

    Fazakas, É.; Heczel, A.; Molnár, D.; Varga, B.; Zadorozhnyy, V.; Vida, Á.

    2018-03-01

    The present study focuses on the corrosion behavior of a single-phase FCC high entropy alloy (VCrNiCoFeCu) casted by two different methods: induction melting and spark plasma sintering. The corrosion resistance has been evaluated using immersion tests in 3.5% NaCl solution, the potentiodynamic polarization measurements and the results are compared how is dependent the corrosion rate as a function of the production methods. Our results show that induction melted sample is stable in salty environment. On the other hand, based on the changes of polarization curves, there must be an evolution of oxide films on the SPSed sample until reaching the stable oxide layer.

  1. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-11-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  2. An overview of NiTi shape memory alloy: Corrosion resistance and antibacterial inhibition for dental application

    Energy Technology Data Exchange (ETDEWEB)

    Fadlallah, Sahar A., E-mail: sahar.fadlallah@yahoo.com [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Chemistry Department, Faculty of Science, Cairo University, Cairo (Egypt); El-Bagoury, Nader [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Casting Technology Lab., Manufacturing Technology Dept., CMRDI, P.O. Box 87, Helwan, Cairo (Egypt); Gad El-Rab, Sanaa M.F. [Biotechnology Department, Faculty of Science, Taif University, Taif (Saudi Arabia); Botany Department, Faculty of Science, Asuit University, Asuit (Egypt); Ahmed, Rasha A. [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia); Forensic Chemistry Laboratories, Medico Legal Department, Ministry of Justice, Cairo (Egypt); El-Ousamii, Ghaida [Materials and Corrosion Lab. (MCL), Faculty of Science, Taif University, Taif (Saudi Arabia)

    2014-01-15

    Highlights: • Evaluate the corrosion resistance of NiTi alloy by using electrochemical techniques. • Estimate the Antibacterial inhibition rate of NiTi alloy. • Assessment the mechanical properties of NiTi from the hardness measurements. • Comparsion the microstructures of cast NiTi with Ti, this indicate the role of Ni to change the behavior of alloy in oral environment. • Advise drinking green tea in small quantities in small quantities in the event of present NiTi alloy in the oral cavity. • Recommendation to use NiTi for dental application. -- Abstract: Nowadays, Nickel–titanium nearly equiatomic is considered as one of the best biomaterials. The aim of the present work deals with the evolution of the electrochemical behavior of NiTi in simulated oral environment. The hardness, microstructures corrosion resistance and antibacterial performance of NiTi alloy were compared with pure titanium. The hardness of NiTi is twice the hardness of pure titanium. Electrochemical techniques were used to detect the corrosion resistance of both biomaterials in Hank’s solution containing (−)-epigallocatechin gallate (EGCG) which used to simulate the oral environment. In the physiological solution selected for the present study, the impedance spectroscopy (EIS) results showed that EGCG sharply increase the corrosion resistance of NiTi from 129 kΩ cm{sup 2} to 1.10 T Ω cm{sup 2} while slowly increase the corrosion resistance of pure titanium from 9.4 kΩ cm{sup 2} to 11.3 kΩ cm{sup 2} during the duration time of immersion at 37 °C. The plate-counting method was used to evaluate the antibacterial performance against Staphylococcus aureus (ATCC 6538). Among the two specimens of biomaterials studied, the antibacterial performance results revealed that the NiTi alloy is better than the pure titanium. The morphology and chemical structure of NiTi and Ti samples were systematically investigated by scanning electron microscope (SEM) and energy dispersive X

  3. An overview of NiTi shape memory alloy: Corrosion resistance and antibacterial inhibition for dental application

    International Nuclear Information System (INIS)

    Fadlallah, Sahar A.; El-Bagoury, Nader; Gad El-Rab, Sanaa M.F.; Ahmed, Rasha A.; El-Ousamii, Ghaida

    2014-01-01

    Highlights: • Evaluate the corrosion resistance of NiTi alloy by using electrochemical techniques. • Estimate the Antibacterial inhibition rate of NiTi alloy. • Assessment the mechanical properties of NiTi from the hardness measurements. • Comparsion the microstructures of cast NiTi with Ti, this indicate the role of Ni to change the behavior of alloy in oral environment. • Advise drinking green tea in small quantities in small quantities in the event of present NiTi alloy in the oral cavity. • Recommendation to use NiTi for dental application. -- Abstract: Nowadays, Nickel–titanium nearly equiatomic is considered as one of the best biomaterials. The aim of the present work deals with the evolution of the electrochemical behavior of NiTi in simulated oral environment. The hardness, microstructures corrosion resistance and antibacterial performance of NiTi alloy were compared with pure titanium. The hardness of NiTi is twice the hardness of pure titanium. Electrochemical techniques were used to detect the corrosion resistance of both biomaterials in Hank’s solution containing (−)-epigallocatechin gallate (EGCG) which used to simulate the oral environment. In the physiological solution selected for the present study, the impedance spectroscopy (EIS) results showed that EGCG sharply increase the corrosion resistance of NiTi from 129 kΩ cm 2 to 1.10 T Ω cm 2 while slowly increase the corrosion resistance of pure titanium from 9.4 kΩ cm 2 to 11.3 kΩ cm 2 during the duration time of immersion at 37 °C. The plate-counting method was used to evaluate the antibacterial performance against Staphylococcus aureus (ATCC 6538). Among the two specimens of biomaterials studied, the antibacterial performance results revealed that the NiTi alloy is better than the pure titanium. The morphology and chemical structure of NiTi and Ti samples were systematically investigated by scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDX). The

  4. A Comparative Study of Cyclic Oxidation and Sulfates-Induced Hot Corrosion Behavior of Arc-Sprayed Ni-Cr-Ti Coatings at Moderate Temperatures

    Science.gov (United States)

    Guo, Wenmin; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Chen, Liyan; Qin, Yujiao

    2015-06-01

    The cyclic oxidation and sulfates-induced hot corrosion behaviors of a Ni-43Cr-0.3Ti arc-sprayed coating at 550-750 °C were characterized and compared in this study. In general, all the oxidation and hot corrosion kinetic curves of the coating followed a parabolic law, i.e., the weight of the specimens showed a rapid growth initially and then reached the gradual state. However, the initial stage of the hot corrosion process was approximately two times longer than that of the oxidation process, indicating a longer preparation time required for the formation of a protective scale in the former process. At 650 °C, the parabolic rate constant for the hot corrosion was 7.2 × 10-12 g2/(cm4·s), approximately 1.7 times higher than that for the oxidation at the same temperature. The lower parabolic rate constant for the oxidation was mainly attributed to the formation of a protective oxide scale on the surface of corroded specimens, which was composed of a mixture of NiO, Cr2O3, and NiCr2O4. However, as the liquid molten salts emerged during the hot corrosion, these protective oxides would be dissolved and the coating was corrupted acceleratedly.

  5. High temperature oxidation characteristics of developed Ni-Cr-W superalloys in air

    International Nuclear Information System (INIS)

    Suzuki, Tomio; Shindo, Masami

    1996-11-01

    For expanding utilization of the Ni-Cr-W superalloy, which has been developed as one of new high temperature structural materials used in the advanced High Temperature Gas-cooled Reactors (HTGRs), in various engineering fields including the structural material for heat utilization system, the oxidation behavior of this alloy in air as one of high oxidizing environments becomes one of key factors. The oxidation tests for the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition and five kinds of experimental Ni-Cr-W alloys with different Cr/W ratio were carried out at high temperatures in the air compared with Hastelloy XR. The conclusions were obtained as follows. (1) The oxidation resistance of the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition was superior to that of Hastelloy XR. (2) The most excellent oxidation resistance was obtained in an alloy with 19% Cr of the industrial scale heat of Ni-Cr-W superalloy. (author)

  6. Effect of load ratio and saltwater corrosive environment on the initiation life of fatigue of 10Ni5CrMoV steel

    Science.gov (United States)

    Xie, Xing; Yi, Hong; Xu, Jian; Gen, Liming; Chen, Luyun

    2017-09-01

    Fatigue initiation life has been studied with 10CrNi5MoV steel for use in ocean engineering at different load ratios and in different environmental media. The microstructure and micro-topography have been observed and analyzed by means of SEM, EDS and EBSD. Our findings indicate that, the initiation life of 10Ni5CrMoV steel in seawater is shorter than that in air, and the difference in longevity is larger with the increasing of load ratio. Corrosion pits had a great influence on initial corrosion fatigue life.

  7. Influence of γ-phase on corrosion resistance of Zn–Ni alloy electrodeposition from acetate electrolytic bath

    Science.gov (United States)

    Selvaraju, V.; Thangaraj, V.

    2018-05-01

    The electrodeposition of Zn–Ni alloy containing 10% to 15% nickel was deposited from acetate electrolytic bath. The effect of current density, pH, temperature, cathodic current efficiency on the deposition of Zn–Ni alloy and the throwing power ability of the solution was investigated. The composition of the deposits and the morphology were strongly influenced by the temperature and applied current density. Corrosion resistance of a Zn–Ni alloy deposit was increases with the increase of current density. Zn–Ni alloy deposits shows higher corrosion resistance at optimum current density of 3.0 A dm‑2. X-Ray diffraction measurement confirms the presence of γ –phase Zn–Ni alloy deposition. The XRD reflection of Zn–Ni (831) was found to be increased with increase in current density. SEM studies reveal that the nanovial structure of Zn–Ni alloy deposited at 3.0 A dm‑2 gives high protection against corrosion.

  8. DOE-DARPA High-Performance Corrosion-Resistant Materials (HPCRM), Annual HPCRM Team Meeting & Technical Review

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Brown, B; Bayles, B; Lemieux, T; Choi, J; Ajdelsztajn, L; Dannenberg, J; Lavernia, E; Schoenung, J; Branagan, D; Blue, C; Peter, B; Beardsley, B; Graeve, O; Aprigliano, L; Yang, N; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Boudreau, J

    2007-09-21

    The overall goal is to develop high-performance corrosion-resistant iron-based amorphous-metal coatings for prolonged trouble-free use in very aggressive environments: seawater & hot geothermal brines. The specific technical objectives are: (1) Synthesize Fe-based amorphous-metal coating with corrosion resistance comparable/superior to Ni-based Alloy C-22; (2) Establish processing parameter windows for applying and controlling coating attributes (porosity, density, bonding); (3) Assess possible cost savings through substitution of Fe-based material for more expensive Ni-based Alloy C-22; (4) Demonstrate practical fabrication processes; (5) Produce quality materials and data with complete traceability for nuclear applications; and (6) Develop, validate and calibrate computational models to enable life prediction and process design.

  9. Possible origin of superior corrosion resistance for electrodeposited nanocrystalline Ni

    International Nuclear Information System (INIS)

    Roy, I.; Yang, H.W.; Dinh, L.; Lund, I.; Earthman, J.C.; Mohamed, F.A.

    2008-01-01

    We present here for the first time observations that grain boundaries in electrodeposited (ED) nanocrystalline (nc) Ni are predominantly of Σ3 character. The results presented are based on orientation imaging microscopy (OIM) performed to produce electron backscatter diffraction (EBSD) maps. This large volume fraction of coherent low sigma coincidence site lattice (CSL) boundaries appears to be consistent with the superior corrosion resistance of ED nc-Ni in comparison with its coarse-grained counterpart

  10. The observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence

    Science.gov (United States)

    Silalahi, Marzuki; Purwanto, Setyo; Mujamilah; Dimyati, Arbi

    2018-03-01

    About the observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence. This paper reported about the observation of the resistivity change in the ultrasonic pre-treated Fe-Cr ODS sinter alloy under the influence of magnetic field at the Center for Science and Technology of Advanced Material, Nuclear Energy Agency of Indonesia. Fe-Cr ODS alloy were sinthesized by vacuum sintering of Fe- and Cr-powder dispersed Y2O3. However, before sintering the powder mixture was subjected to the irradiation process by ultrasonic for 50 hours at 20 kHz and then isostatic pressed up to 50.91 MPa to form a coin of 10 mm in diameter. LCR meassurement revealed the decreasing of resistivity about 3 times by increasing of applied magnetic field from 0 to 70 mT. In addition, VSM meassurement was performed on both as powder material and as sintered sample. The results showed increasing the magnetization with increasing magnetic field and the curve exhibits almost exact symmetry S-form with small hysterese indicating fast changing magnetization and demagnetization capability without energy loss. This opens strong speculations about the existence of magnetoresistant property of the material which is important for many application in field of sensors or electro magnetic valves.

  11. Nano-twin mediated plasticity in carbon-containing FeNiCoCrMn high entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Z. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Materials Science and Engineering Department, University of Tennessee, Knoxville, TN 37996 (United States); Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Bei, H., E-mail: beih@ornl.gov [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

    2015-10-25

    Equiatomic FeNiCoCrMn alloy has been reported to exhibit promising strength and ductility at cryogenic temperature and deformation mediated by nano-twining appeared to be one of the main reasons. We use the FeNiCoCrMn alloy as a base alloy to seek further improvement of its mechanical properties by alloying additional elements, i.e., interstitial carbon. The effects of carbon on microstructures, mechanical properties and twinning activities were investigated in two different temperatures (77 and 293 K). With addition of 0.5 at% C, the high entropy alloy still remains entirely single phase face-centered cubic (FCC) crystal structure. The materials can be cold rolled and recrystallized to produce a microstructure with equiaxed grains. Both strain hardening rate and strength are enhanced while high uniform elongations to fracture (∼70% at 77 K and ∼40% at 293 K) are still maintained. The increased strain hardening and strength could be caused by the promptness of deformation twinning in C-containing high entropy alloys. - Highlights: • Interstitial atom C was successfully added into FeNiCoCrMn high entropy alloys. • The strain hardening rate and strength are enhanced in the C-containing alloy. • The increased strain-hardening and strength are caused by the nano-twinning.

  12. Development of Fe-Ni and Ni-base alloys without {gamma}' strengthening for advanced USC boilers

    Energy Technology Data Exchange (ETDEWEB)

    Semba, Hiroyuki; Okada, Hirokazu; Igarashi, Masaaki; Hirata, Hiroyuki [Sumitomo Metal Industries, Ltd., Amagasaki, Hyogo (Japan). Corporate Research and Development Labs.; Yoshizawa, Mitsuru [Sumitomo Metal Industries Ltd., Amagasaki, Hyogo (Japan). Steel Tube Works

    2010-07-01

    An Fe-Ni base alloy, 23Cr-45Ni-7W alloy (HR6W) strengthened by Fe{sub 2}W-type Laves phase is one of the candidate materials for the piping application. Stability of long-term creep strength and superior creep rupture ductility have been proved by creep rupture tests up to 60000h at 650-800 C. The 10{sup 5}h extrapolated creep rupture strength at 700 C approved by TUV is 85MPa. It has also been confirmed that HR6W has excellent microstructural stability by means of microstructural observations after term creep tests and aging. A thick wall pipe of HR6W, which is 457mm in diameter and 60mm in wall thickness, has successfully been manufactured by the Erhart Push Bench press method. This trial production has shown that hot workability of HR6W is sufficient for manufacturing thick wall piping for A-USC plants. A new Ni-base alloy, 30r-50Ni-4W alloy (HR35) has been proposed for piping application having comparable creep rupture strength with Alloy 617 at 700 C. This alloy is not strengthened by {gamma}' phase but mainly by {alpha}-Cr phase. The 10{sup 5}h extrapolated creep rupture strength is estimated to be 114 MPa at 700 C. It has sufficient creep rupture ductility compared with Alloy 617. A thick wall pipe of HR35 has also been successfully manufactured. Capability of HR6W and HR35 as structural materials for A-USC plants has been examined in detail. They have high resistance to relaxation cracking after welding. It is, therefore, concluded that both the alloys are promising candidates especially for thick wall piping in A-USC power plants. (orig.)

  13. High-temperature mechanical properties of high-purity 70 mass% Cr-Fe alloy

    Energy Technology Data Exchange (ETDEWEB)

    Asahina, M.; Harima, N.; Takaki, S.; Abiko, K. [Tohoku Univ., Sendai (Japan). Inst. for Materials Research

    2002-01-16

    An ingot of high-purity 70 mass% Cr-Fe alloy was prepared by high-frequency induction melting in a high-purity argon atmosphere using a cold copper crucible. Its tensile properties such as hot-ductility and tensile strength were measured, and compared with the results for a high-purity 50 mass% Cr-Fe alloy, a high-purity 60 mass% Cr-Fe alloy and a Ni-based super-alloy. The formation of {sigma}-phase was also examined. The purity of a 70Cr-Fe alloy (70 mass% Cr-Fe alloy) ingot is more than 99.98 mass% and the total amount of gaseous impurities (C, N, O, S, H) in the 70Cr-Fe alloy is 69.9 mass ppm. The strength of the 70Cr-Fe alloy is higher than those of the 60Cr-Fe alloy and the 50Cr-Fe alloy at the temperatures between 293 and 1573 K, without decrease in ductility with increasing Cr content. The 70Cr-Fe alloy also possesses excellent high-temperature ductility. The {sigma}-phase was not observed after aging of 3.6 Ms at 873 K. Consequently, the 70Cr-Fe alloy is an excellent alloy as the base of super heat-resistant alloys. (orig.)

  14. Neutron Cross section Covariances in the Resonance region: 50,53Cr, 54,57Fe and 60Ni

    Energy Technology Data Exchange (ETDEWEB)

    Oblozinsky, P.; Cho,Y.-S.; Mattoon,C.M.; Mughabghab,S.F.

    2010-11-23

    We evaluated covariances in the neutron resonance region for capture and elastic scattering cross sections on minor structural materials, {sup 50,53}Cr, {sup 54,57}Fe and {sup 60}Ni. Use was made of the recently developed covariance formalism based on kernel approximation along with data in the Atlas of Neutron Resonances. Our results of most interest for advanced fuel cycle applications, elastic scattering cross section uncertainties at energies around 100 keV, are on the level of about 7-10%.

  15. Corrosion resistance assessment of Co-Cr alloy frameworks fabricated by CAD/CAM milling, laser sintering, and casting methods.

    Science.gov (United States)

    Tuna, Süleyman Hakan; Özçiçek Pekmez, Nuran; Kürkçüoğlu, Işin

    2015-11-01

    The effects of fabrication methods on the corrosion resistance of frameworks produced with Co-Cr alloys are not clear. The purpose of this in vitro study was to evaluate the electrochemical corrosion resistance of Co-Cr alloy specimens that were fabricated by conventional casting, milling, and laser sintering. The specimens fabricated with 3 different methods were investigated by potentiodynamic tests and electrochemical impedance spectroscopy in an artificial saliva. Ions released into the artificial saliva were estimated with inductively coupled plasma-mass spectrometry, and the results were statistically analyzed. The specimen surfaces were investigated with scanning electron microscopy before and after the tests. In terms of corrosion current and Rct properties, statistically significant differences were found both among the means of the methods and among the means of the material groups (Pcorrosion than those produced by milling and laser sintering. The corrosion resistance of a Co-Cr alloy specimens fabricated by milling or laser sintering was greater than that of the conventionally cast alloy specimens. The Co-Cr specimens produced by the same method also differed from one another in terms of corrosion resistance. These differences may be related to the variations in the alloy compositions. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  16. High temperature corrosion behaviour of a new Ni-30Fe-10Ar-Cr-alloy

    International Nuclear Information System (INIS)

    Kloewer, J.; Sauthoff, G.

    1997-01-01

    The high temperature corrosion behaviour of a new duplex nickel-base alloy containing about 30 mass% iron, 10 mass% aluminium and 8 mass% chromium was determined in both air and hot process gases containing methane/hydrogen, sulphur dioxide and hydrogen sulphide, respectively. It was found that the corrosion resistance against carburisation, sulphidation and oxidation was excellent due to the formation of a dense, protective alumina scale. The adherence of the alumina scale was increased by an addition of 0.1 mass% hafnium. The concentration of chromium was found to have a remarkable impact on the oxidation and high temperature corrosion resistance. Alloys without chromium showed increased corrosion rates in both air and sulphur-containing gas atmospheres due to the initial formation of nickel oxides. In sulphidising SO 2 -and H 2 S- containing gases at least 4 mass% chromium are required to stabilise the formation of alumina and to prevent the formation of nickel/sulphur compounds. (orig.)

  17. Effect of temperature and heat fluxes on the corrosion's damage nature for mild and stainless steels in neutral chloride solutions

    Energy Technology Data Exchange (ETDEWEB)

    Kaluzhina, S.A. [Voronezh State University, University Sq.1, 394006 Voronezh (Russian Federation); Malygin, A.V. [JSC Voronezhsynthezkauchuk, Leninsky Av. 2, 394014 Voronezh (Russian Federation); Vigdorovitch, V.V. [Derzhavin State University, International St. 33, 392622 Tambov (Russian Federation)

    2004-07-01

    The detail research of the corrosion-electrochemical behavior of two types steels - mild steel (0.1%C) and stainless steel 12FeCr18Ni10Ti in series chloride solutions under elevated temperature and heat flux on interface has been carried out in the present work using the special plant and the complex electrochemical and microscopic methods. The comparative data has shown that the temperature increase is stimulating as the active alloy's corrosion (mild steel), so the passive alloy's corrosion (12FeCr18Ni10Ti).However at the last case the temperature effect is being higher because the thermal de-passivation of the stainless steel which undergoes pit corrosion under t > 50 deg C. The heat-transfer role in the studied systems is ambiguous. The corrosion rate of heat-transferring electrode from mild steel exceeds the thermo-equilibrium with solution electrode's corrosion rate because of intensification of the oxygen reduction cathodic process. The opposite effect has been established for steel 12FeCr18Ni10Ti where the oxygen flux's strengthening from cold solution to the heated surface transfers the alloy to the most stable passive state and increases its resistance to general and local corrosion. The experimental results demonstrates that the thermal condition's influence on the nature and corrosion intensity of the investigated steels is being commensurable by effect's degree with their composition and showing strictly individually. (authors)

  18. Microsegregation observed in Fe-35.5Ni-7.5Cr irradiated in EBR-II

    International Nuclear Information System (INIS)

    Brager, H.R.; Garner, F.A.

    1984-01-01

    At 593 0 C one alloy, Fe-35.5Ni-7.5Cr, which was particularly resistant to swelling in EBR-II, increased in density 0.9% at 7.6 x 10 22 n/cm 2 (E > 0.1 MeV). Examination by energy dispersive x-ray analysis revealed that substantial oscillations occur in the nickel content of the alloy, varying from 25 to 53% about the nominal level of 35.5%. These oscillations exhibit a period of approx.200 nm. Regions enriched in nickel are depleted in chromium and iron, and the reverse is true in regions of low nickel content. This spinodal-like process produces a net densification and also appears to eventually destroy the swelling resistance of the alloy. Once voids form in the nickel-poor chromium-rich regions, further segregation of nickel to void surfaces is expected to accelerate the loss of swelling resistance

  19. Ab initio and Atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    Science.gov (United States)

    Piochaud, J. B.; Becquart, C. S.; Domain, C.

    2014-06-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multiscale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe70Cr20Ni10). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT calculations. The point defect properties in the Fe70Cr20Ni10, and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed.

  20. High-Temperature Corrosion of AlCrSiN Film in Ar-1%SO2 Gas

    Directory of Open Access Journals (Sweden)

    Poonam Yadav

    2017-03-01

    Full Text Available AlCrSiN film with a composition of 29.1Al-17.1Cr-2.1Si-51.7N in at. % was deposited on a steel substrate by cathodic arc ion plating at a thickness of 1.8 μm. It consisted of nanocrystalline hcp-AlN and fcc-CrN, where a small amount of Si was dissolved. Corrosion tests were carried out at 800 °C for 5–200 h in Ar-1%SO2 gas. The major corrosion reaction was oxidation owing to the high oxygen affinity of Al and Cr in the film. The formed oxide scale consisted primarily of (Al,Cr2O3, within which Fe, Si, and S were dissolved. Even after corrosion for 200 h, the thickness of the scale was about 0.7–1.2 μm, indicating that the film had good corrosion resistance in the SO2-containing atmosphere.

  1. Properties of ternary NiFeW alloy coating by jet electrodeposition

    Indian Academy of Sciences (India)

    In this paper, ternary NiFeW alloy coatings were prepared by jet electrodeposition, and the effects of lord salt concentration, jet speed, current density and temperature on the properties of the coatings, including the composition, microhardness, surface morphology, structure and corrosion resistance, were investigated.

  2. Effects of composition on the order-disorder transformation in Ni-Cr based alloys

    International Nuclear Information System (INIS)

    Marucco, A.

    1991-01-01

    The Ni-Cr based alloys undergo an ordering transformation, due to the formation of an ordered Ni 2 Cr phase, which causes a lattice contraction and it is responsisble for ''negative creep'' or excessive stresses in constrained components. A short-range ordered (SRO) structure develops in the matrix phase after solution treatment and at early stages of ageing, which can transform to a long-range ordered (LRO) structure, depending on the alloy composition and on time and temperature of ageing, upon prolonged annealing below the critical temperature. In stoichiometric Ni 2 Cr alloy LRO forms in a few hours, but in off-stoichiometric alloys the transformation kinetics are very sluggish and LRO takes several tens of thousands of hours to form, when it forms. The ordering behaviours of stoichiometric Ni 2 Cr and Ni 3 Cr were studied by means of isothermal treatments in the temperature range 450-600degC for different ageing times up to 30 000 h, followed by lattice parameter measurements by X-ray diffraction and electrical resistivity measurements. Similar studies performed on a series of ternary Ni-Cr-Fe alloys revealed the dependence of the degree of order on Cr concentration and a markedly delaying influence of Fe on the ordering kinetics. Finally, long-term microstructural stability of some commercial Ni-Cr based alloys, widely used for high temperature applications, have been studied: the ordering behaviour and associated microstructural changes are discussed in this paper

  3. Pulse electrodeposition of Fe-Ni-Cr alloys

    International Nuclear Information System (INIS)

    Adelkhani, H.

    2000-01-01

    Pulse Electroplating is a relativity new technique in electrodeposition of pure metals and alloys which has resulted in a number of improvement over the traditional direct current method. Among these are a better composition control, lower porosity, reduction of internal stresses and hydrogen content as well as other impurities. In this work Pulse plating of Fe-Ni-Cr alloys has been investigated by using a series of planned experiments. A domain of Pulse parameters, such a pulse frequency, pulse duration, current density and batch condition such as Ph, temperature and has been defined where the coating quality is optimal. The result obtained were Compared with those of D C electroplating and finally a number of recommendations are made for future works towards a semi-industrial process

  4. Fe, Cr, Ni, Cu, Mg, Al, Ti, and S contents in plants and soil of heaps of nickel smelting works

    Energy Technology Data Exchange (ETDEWEB)

    Banasova, V; Hajduk, J

    1977-01-01

    The writers established the Fe, Ce, Cr, Ni, Ca, Mg, Al, Ti and S contents in the neopedon of heaps piling up from processing of nickel ore as well as in the plants: Cardaria draba, Salsola cali, Agropyrum repens, Bromus erectus, Calamagrostis epigeios, Cynodon dactylon and Matricaria inodora, growing on such heaps. Ca, Mg and S contents were found to be higher in dicotyledons and Fe, Al, Ti, Ni and Cr contents higher in monocotyledons. The analyzed dicotyledons appeared to be concentrators of Ca and S. Highest Fe, Al, Ti, Ni and Cr contents were found in individuals of the species Agropyrum repens. The neopedon as well as the plants had extraordinarily high Cr concentrations. The species Salsola cali has been found to possess an unusually higher affinity to the dump substrate after processing of nickel ore and to be a concentrator of Mg. 16 references, 1 table.

  5. The irradiation hardening of Ni-Mo-Cr and Ni-W-Cr alloy under Xe26+ ion irradiation

    Science.gov (United States)

    Chen, Huaican; Hai, Yang; Liu, Renduo; Jiang, Li; Ye, Xiang-xi; Li, Jianjian; Xue, Wandong; Wang, Wanxia; Tang, Ming; Yan, Long; Yin, Wen; Zhou, Xingtai

    2018-04-01

    The irradiation hardening of Ni-Mo-Cr and Ni-W-Cr alloy was investigated. 7 MeV Xe26+ ion irradiation was performed at room temperature and 650 °C with peak damage dose from 0.05 to 10 dpa. With the increase of damage dose, the hardness of Ni-Mo-Cr and Ni-W-Cr alloy increases, and reaches saturation at damage dose ≥1 dpa. Moreover, the damage dose dependence of hardness in both alloys can be described by the Makin and Minter's equation, where the effective critical volume of obstacles can be used to represent irradiation hardening resistance of the alloys. Our results also show that Ni-W-Cr alloy has better irradiation hardening resistance than Ni-Mo-Cr alloy. This is ascribed to the fact that the W, instead of Mo in the alloy, can suppress the formation of defects under ion irradiation.

  6. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Resistance FY05 HPCRM Annual Report No. Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Day, S D

    2007-01-01

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  7. Evidence of the impacting body of the Ries crater - the discovery of Fe-Cr-Ni veinlets below the crater bottom

    Science.gov (United States)

    El, Goresy A.; Chao, E.C.T.

    1976-01-01

    Fe-Cr-Ni particles and veinlets have been discovered in the top 15 m of the compressed zone with abundant shatter cones below the bottom of the Ries crater. The metallic particles are less than a few microns across. They occur in various minerals along healed intergranular and locally in intragranular microfractures in quartz diorite, amphibolite and chloritized granite of the basement crystalline rocks. The particles consist of major Fe, Cr, and Ni with minor Si and Ca. Origin due to contamination is absolutely ruled out. We believe that these Fe-Cr-Ni particles are probably condensed from the vaporized impacting body which produced the Ries crater. These particles were injected with high velocity into microfractures near the top of the compressed zone, implanted in and across various minerals before these microfractures were resealed. The presence of Si and Ca as well as the fact that the Cr content is nearly twice that of Ni, led us to conclude that the Ries impacting body is very likely not an iron meteorite but a stony meteorite. ?? 1976.

  8. Cr-tolerance of the IT-SOFC La(Ni,Fe)O3 material

    NARCIS (Netherlands)

    Stodolny, M.K.

    2012-01-01

    This thesis deals with a study on the Cr-tolerance of the LaNi0.6Fe0.4O3 (LNF) material. LNF is being considered for use as a current collecting layer, an interconnect protective coating and/or an electrochemically active solid oxide fuel cell (SOFC) cathode layer in an intermediate temperature

  9. Microstructure and Wear Behavior of FeCoCrNiMo0.2 High Entropy Coatings Prepared by Air Plasma Spray and the High Velocity Oxy-Fuel Spray Processes

    Directory of Open Access Journals (Sweden)

    Tianchen Li

    2017-09-01

    Full Text Available In the present research, the spherical FeCoCrNiMo0.2 high entropy alloy (HEA powders with a single FCC solid solution structure were prepared by gas atomization. Subsequently, the FeCoCrNiMo0.2 coatings with a different content of oxide inclusions were prepared by air plasma spraying (APS and high-velocity oxy-fuel spraying (HVOF, respectively. The microstructure, phase composition, mechanical properties, and tribological behaviors of these HEA coatings were investigated. The results showed that both HEA coatings showed a typical lamellar structure with low porosity. Besides the primary FCC phase, a mixture of Fe2O3, Fe3O4, and AB2O4 (A = Fe, Co, Ni, and B = Fe, Cr was identified as the oxide inclusions. The oxide content of the APS coating and HVOF coating was calculated to be 47.0% and 12.7%, respectively. The wear resistance of the APS coating was approximately one order of magnitude higher than that of the HVOF coating. It was mainly attributed to the self-lubricated effect caused by the oxide films. The mass loss of the APS coating was mainly ascribed to the breakaway of the oxide film, while the main wear mechanism of the HVOF coating was the abrasive wear.

  10. Low-temperature monocrystal elastic constants of Fe-19Cr-10Ni

    International Nuclear Information System (INIS)

    Ledbetter, H.M.

    1984-01-01

    By a pulse-echo-overlap ultrasonic method, we determined the monocrystal elastic constants (C 11 , C 12 , C 44 ) of an Fe-19Cr-10Ni alloy between 295 and 4 K. In composition this laboratory alloy approximates a technological austenitic stainless steel: AISI 304. Many previous studies on polycrystalline steels found a low-temperature magnetic phase transition that affects physical properties, including elastic constants. At the transition, anomalies occur in all polycrystal elastic constants: Young's modulus, shear modulus, bulk modulus, and Poisson's ratio. The present study found that the transition, near 50 K, does not affect one monocrystal elastic constant: C 44 , the resistance to shear on a (100) plane in a [100]-type direction. We interpret this new observation from the viewpoint of a Born-type lattice model. Also, we comment about the relationship between the elastic-constant changes and the low-temperature magnetic state

  11. Corrosion and wear behavior of Ni60CuMoW coatings fabricated by combination of laser cladding and mechanical vibration processing

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hongxi, E-mail: piiiliuhx@sina.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Xu, Qian [Faculty of Adult Education, Kunming University of Science and Technology, Kunming 650051 (China); Wang, Chuanqi; Zhang, Xiaowei [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China)

    2015-02-05

    Highlights: • Ni60CuMoW coatings were fabricated by mechanical vibration assisted laser cladding hybrid process. • The maximum micro-hardness of the coating with mechanical vibration increases by 16%. • The mass loss and friction coefficient of the coating decreases by 17% and 16%, respectively. • The E{sub corr} positive shifts 1134.9 mV and i{sub corr} decreases by nearly one order of magnitude. • The ideal vibration parameters is vibration frequency 200 Hz and vibration amplitude 140 μm. - Abstract: Ni60CuMoW composite coatings were fabricated on 45 medium carbon steel using mechanical vibration assisted laser cladding surface modification processing. The microstructure, element distribution, phase composition, microhardness, wear and corrosion resistance of cladding coatings were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy disperse spectroscopy (EDS), hardness tester, friction and wear apparatus and electrochemical workstation. The results indicate that the microstructure of M{sub 23}C{sub 6} (Cr{sub 23}C{sub 6} or (Fe, Ni){sub 23}C{sub 6}) carbide dispersion strengthening phase is uniformly distributed in eutectic (Ni, Fe) phase. The in-situ BCr and MoC compounds distribute in lamellar structure Fe{sub 3}B and dendrite Fe{sub 3}Ni{sub 3}Si, and some new W{sub 2}C phases also generated in Ni60CuMoW coating. In addition, the coarse dendrite has been replaced by some fine grain structure at the bonding interface. The fine grain hard phase makes the average microhardness of cladding coating increase from 720 to 835 HV{sub 0.5}. Under the condition of 200 Hz mechanical vibration frequency, the wear mass loss and friction coefficient of Ni60CuMoW coating are 7.6 mg and 0.068, 17% and 16% lower than the coating without mechanical vibration, respectively. The corrosion potential of cladding coating with mechanical vibration increases by 1134.9 mV and the corrosion current density decreases by nearly one order of

  12. Moessbauer study of corrosion products formed on Fe80B20 and Fe40Ni40 (MoB)20 amorphous alloys in an SO2-polluted atmosphere

    International Nuclear Information System (INIS)

    Davalos, J.; Marco, J.F.; Gracia, M.; Gancedo, J.R.; Greneche, J.M.

    1990-01-01

    ICEMS, XPS, XRD, and AES have been used to study the corrosion layers formed on two metallic glasses, Fe 80 B 20 and Fe 40 Ni 40 (MoB) 20 (2605 and 2826 MB, Allied Company), exposed to an SO 2 -polluted humid atmosphere. The iron-containing corrosion products are the same found for pure iron in the same environment, but different relative concentrations were clearly evidenced by ICEMS results. Elemental sulphur, Ni(OH) 2 , and B(OH) 3 , the latter enriched at the surface, were found by XPS, XRD and AES. (orig.)

  13. Design of Novel Precipitate-Strengthened Al-Co-Cr-Fe-Nb-Ni High-Entropy Superalloys

    Science.gov (United States)

    Antonov, Stoichko; Detrois, Martin; Tin, Sammy

    2018-01-01

    A series of non-equiatomic Al-Co-Cr-Fe-Nb-Ni high-entropy alloys, with varying levels of Co, Nb and Fe, were investigated in an effort to obtain microstructures similar to conventional Ni-based superalloys. Elevated levels of Co were observed to significantly decrease the solvus temperature of the γ' precipitates. Both Nb and Co in excessive concentrations promoted the formation of Laves and NiAl phases that formed either during solidification and remained undissolved during homogenization or upon high-temperature aging. Lowering the content of Nb, Co, or Fe prevented the formation of the eutectic type Laves. In addition, lowering the Co content resulted in a higher number density and volume fraction of the γ' precipitates, while increasing the Fe content led to the destabilization of the γ' precipitates. Various aging treatments were performed which led to different size distributions of the strengthening phase. Results from the microstructural characterization and hardness property assessments of these high-entropy alloys were compared to a commercial, high-strength Ni-based superalloy RR1000. Potentially, precipitation-strengthened high-entropy alloys could find applications replacing Ni-based superalloys as structural materials in power generation applications.

  14. KTA 625 alloy tube with excellent corrosion resistance and heat resistance

    International Nuclear Information System (INIS)

    Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

    1982-01-01

    The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

  15. Microstructure and Wear Behavior of Atmospheric Plasma-Sprayed AlCoCrFeNiTi High-Entropy Alloy Coating

    Science.gov (United States)

    Tian, Li-Hui; Xiong, Wei; Liu, Chuan; Lu, Sheng; Fu, Ming

    2016-12-01

    Due to the advantages such as high strength, high hardness and good wear resistance, high-entropy alloys (HEAs) attracted more and more attentions in recent decades. However, most reports on HEAs were limited to bulk materials. Although a few of studies on atmospheric plasma-sprayed (APS) HEA coatings were carried out, the wear behavior, especially the high-temperature wear behavior of those coatings has not been investigated till now. Therefore, in this study, APS was employed to deposit AlCoCrFeNiTi high-entropy alloy coating using mechanically alloyed AlCoCrFeNiTi powder as the feedstock. The phase structure of the initial powder, the feedstock powder and the as-sprayed coating was examined by an x-ray diffractometer. The surface morphology of the feedstock powder and the microstructure of the as-sprayed coating were analyzed by field emission scanning electron microscopy and energy-dispersive spectroscopy. The bonding strength and the microhardness of the as-sprayed coating were tested. The wear behavior of the coating at 25, 500, 700 and 900 °C was investigated by analysis of the wear surface morphology and measurements of the volume wear rate and the coefficient of friction.

  16. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  17. Anti-corrosive and anti-microbial properties of nanocrystalline Ni-Ag coatings

    Energy Technology Data Exchange (ETDEWEB)

    Raghupathy, Y.; Natarajan, K.A.; Srivastava, Chandan, E-mail: csrivastava@materials.iisc.ernet.in

    2016-04-15

    Graphical abstract: - Highlights: • Electrodeposition yielded phase-segregated, nanocrystalline Ni-Ag coatings. • Ni-Ag alloys exhibited smaller Ni crystals compared to pure Ni. • Ultra fine Ni grains of size 12–14 nm favoured Ni-Ag solid solution. • Nanocrystalline Ag resisted bio-fouling by Sulphate Reducing bacteria. • Ni-Ag outperformed pure Ni in corrosion and bio-corrosion tests. - Abstract: Anti-corrosive and anti-bacterial properties of electrodeposited nanocrystalline Ni-Ag coatings are illustrated. Pure Ni, Ni-7 at.% Ag, & Ni-14 at.% Ag coatings were electrodeposited on Cu substrate. Coating consisted of Ni-rich and Ag-rich solid solution phases. With increase in the Ag content, the corrosion resistance of the Ni-Ag coating initially increased and then decreased. The initial increase was due to the Ni-Ag solid solution. The subsequent decrease was due to the increased galvanic coupling between the Ag-rich and Ni-rich phases. For all Ag contents, the corrosion resistance of the Ni-Ag coating was higher than the pure Ni coating. Exposure to Sulphate Reducing Bacteria (SRB) revealed that the extent of bio-fouling decreased with increase in the Ag content. After 2 month exposure to SRB, the Ni-Ag coatings demonstrated less loss in corrosion resistance (58% for Ni-7 at.% Ag and 20% for Ni-14 at.% Ag) when compared pure Ni coating (115%).

  18. Evaluation of the effect of Ni-P coating on the corrosion resistance of the aluminium 7075 T6 alloy

    Directory of Open Access Journals (Sweden)

    Gil, L.

    2008-02-01

    Full Text Available The aluminum alloy 7075-T6 is a structural alloy widely used for aeronautical applications due to its high relationship between mechanical resistance and weight. Depending upon the environmental conditions, many types of corrosion mechanisms such as intergranular, exfoliation, have been found to occur in aircraft structural aluminum alloys. A significant advance in order to improve the behavior of this alloy is related to the application of the autocatalytic Ni-P coating which confers an excellent corrosion resistance coupled with both reduced erosive wear and higher hardness. The purpose of this work was to investigate the effect of the application of a Ni-P coating on the corrosion resistance of an aluminum 7075-T6 alloy. The results obtained indicated that the application of the Ni-P coatings diminishes the susceptibility to pitting and makes the aluminum 7075 T6 alloy immune to the exfoliation corrosion attack.

    La aleación de aluminio 7075-T6 es una aleación estructural ampliamente utilizada para aplicaciones aeronáuticas, debido a su alta relación entre resistencia mecánica y peso. Dependiendo de las condiciones ambientales, algunos mecanismos de corrosion tales como intergranular, exfoliacion, picadura y crevice se ha encontrado que ocurren en estructuras de aviones de aleaciones de aluminio. Un avance siginificativo para mejorar el comportamiento de esta aleación es la aplicación de recubrimientos autocatalíticos de Ni-P, los cuales confieren una excelente resistencia a la corrosión acoplado con una reducción del desgaste erosivo y un aumento de la dureza. El propósito de este trabajo fue investigar el efecto de la aplicación de un recubrimiento de Ni-P sobre la resistencia a la corrosión de una aleación de aluminio 7075-T6. Los resultados obtenidos indican que la aplicación del recubrimiento de Ni-P disminuye la susceptibilidad a la picadura y hace a la aleación de aluminio 7075 T6, prácticamente inmune al ataque

  19. Effects of chemical composition on the corrosion of dental alloys.

    Science.gov (United States)

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Rocha, Luís Augusto; de Mattos, Maria da Glória Chiarello

    2012-01-01

    The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the general alloy composition. Regarding the alloys containing nickel, the Ni-Cr and Ni-Cr-Ti alloys released 0.62 mg/L of Ni on average, while the Co-Cr dental alloy released ions between 0.01 and 0.03 mg/L of Co and Cr, respectively.The open-circuit potential stabilized at a higher level with lower deviation (standard deviation: Ni-Cr-6Ti = 32 mV/SCE and Co-Cr = 54 mV/SCE). The potenciodynamic curves of the dental alloys showed that the Ni-based dental alloy with >70 wt% of Ni had a similar curve and the Co-Cr dental alloy showed a low current density and hence a high resistance to corrosion compared with the Ni-based dental alloys. Some changes in microstructure were observed and this fact influenced the corrosion behavior for the alloys. The lower corrosion resistance also led to greater release of nickel ions to the medium. The quantity of Co ions released from the Co-Cr-Mo alloy was relatively small in the solutions. In addition, the quantity of Cr ions released into the artificial saliva from the Co-Cr alloy was lower than Cr release from the Ni-based dental alloys.

  20. Ni-P/Zn-Ni compositionally modulated multilayer coatings - Part 2: Corrosion and protection mechanisms

    Science.gov (United States)

    Bahadormanesh, Behrouz; Ghorbani, Mohammad

    2018-06-01

    The Ni-P/Zn-Ni compositionally modulated multilayer coatings CMMCs were electrodeposited from a single bath by switching the deposition current density. The corrosion resistance of the deposits was studied and compared with that of monolayers of Ni-P and Zn-Ni alloys via Tafel polarization, EIS and salt spray tests. Characterization of corrosion products by means of EDS and XRD revealed more details from the corrosion mechanism of the monolayers and multilayers. The corrosion current density of Ni-P/Zn-Ni CMMCs were around one tenth of Zn-Ni monolayer. The CMMC with incomplete layers performed lower polarization resistance and higher corrosion current density compared to the CMMC with complete layers. The electrical circuit that was proposed for modeling the corrosion process based on the EIS spectrum, proved that layering reduces the porosity and consequently improves the barrier properties. Although, layering of Zn-Ni layers with Ni-P deposits increased the time to red rust in salt spray test, the time for white rust formation decreased. The corrosion mechanism of both Zn-Ni and Ni-P (containing small amount of Zn) was preferential dissolution of Zn and the corrosion products were comprised of mainly Zn hydroxychloride and Zn hydroxycarbonate. Also, Ni and P did not take part in the corrosion products. Based on the electrochemical character of the layers and the morphology of the corroded surface, the corrosion mechanism of multilayers was discussed.

  1. The study on intergranular corrosion of sensitized Alloy 600 using DL-EPR and Huey method

    International Nuclear Information System (INIS)

    Lee, B. G.; Lee, H. R.; Kim, H. P.; Ryu, W. S.; Rhee, C. K.

    1998-01-01

    Intergranular corrosion(IGC) of sensitized Alloy 600 has been studied with double loop-electrochemical potentiokinetic reactivation(DL-EPR) and Huey tests. Corrosion of solution annealed Ni-XCr-10Fe(X=6∼15) alloys was also evaluated with DL-EPR and Huey methods to simulate corrosion of Cr-depleted grain boundary region of Alloy 600. Cr concentration of Cr-depleted grain boundary region of Alloy 600. Cr concentration profile across grain boundary was measured with TEM. In the range of the Cr concentration from 6 to 8%, corrosion rates of solution annealed Ni-XCr-10Fe(X=6∼15) alloys were much higher in Huey test than those in DL-EPR. But in the range of the Cr concentration from 12 to 15%, the trend was reversed. The width of IGC crack of Alloy 600 was higher in DL-EPR test than in Huey test in agreement with corrosion of solution annealed Ni-XCr-10Fe alloys. Width of IGC produced by DL-EPR test was almost uniform and wide while that produced by Huey test was sharp and marrow. These results suggest that IGC in DL-EPR test conforms to uniform dissolution model and IGC in Huey test conforms to Cr concentration dependent dissolution model

  2. Electro-codeposition of Ni-SiO2 nanocomposite coatings from deep eutectic solvent with improved corrosion resistance

    Science.gov (United States)

    Li, Ruiqian; Hou, Yuanyuan; Liang, Jun

    2016-03-01

    Electro-codeposition of nano-sized SiO2 particles into the metal matrix in aqueous solution is generally difficult. In this paper, the nano-sized SiO2 particles were successfully codeposited in the Ni matrix from a choline chloride (ChCl)/ethylene glycol (EG) based deep eutectic solvent (DES) by pulse electro-codeposition. The effects of nano-sized SiO2 particles on electrochemical behaviour of Ni(II) were investigated. The microstructure, composition and corrosion resistance of pure Ni and Ni-SiO2 nanocomposite coatings were explored. Results showed that the SiO2 nanoparticles exhibited excellent dispersion stability in ChCl:2EG DES without any stabilizing additives and the presence of SiO2 nanoparticles have significant effects on the nucleation mechanism of Ni. The maximum content of SiO2 nanoparticles in composite coatings can achieve 4.69 wt.%, which closes to the level of co-deposition micro-sized SiO2 particles from aqueous solution. The Ni-SiO2 nanocomposite coatings exhibit much better corrosion resistance than pure Ni coating, and the corrosion resistance performance increases with increasing SiO2 content in the composite coatings.

  3. Corrosion resistance of a laser spot-welded joint of NiTi wire in simulated human body fluids.

    Science.gov (United States)

    Yan, Xiao-Jun; Yang, Da-Zhi

    2006-04-01

    The purpose of this study was to investigate corrosion resistance of a laser spot-welded joint of NiTi alloy wires using potentiodynamic tests in Hank's solution at different PH values and the PH 7.4 NaCl solution for different Cl- concentrations. Scanning electron microscope observations were carried out before and after potentiodynamic tests. The composition of a laser spot-welded joint and base metal were characterized by using an electron probe microanalyzer. The results of potentiodynamic tests showed that corrosion resistance of a laser spot-welded joint of NiTi alloy wire was better than that of base metal, which exhibited a little higher breakdown potential and passive range, and a little lower passive current density. Corrosion resistances of a laser spot-welded joint and base metal decreased with increasing of the Cl- concentration and PH value. The improvement of corrosion resistance of the laser spot-welded joint was due to the decrease of the surface defects and the increase of the Ti/Ni ratio. (c) 2005 Wiley Periodicals, Inc.

  4. Stacking fault energy measurements in solid solution strengthened Ni-Cr-Fe alloys using synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Unfried-Silgado, Jimy [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil); Universidade Estadual de Campinas UNICAMP, Faculdade de Engenharia Mecanica FEM, Campinas (Brazil); Universidad Autonoma del Caribe, Grupo IMTEF, Ingenieria Mecanica, Barranquilla (Colombia); Wu, Leonardo [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil); Furlan Ferreira, Fabio [Universidade Federal do ABC, Centro de Ciencias Naturais e Humanas (CCNH), Sao Paulo (Brazil); Mario Garzon, Carlos [Universidad Nacional de Colombia, Departamento de Fisica, Bogota (Colombia); Ramirez, Antonio J, E-mail: antonio.ramirez@lnnano.org.br [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil)

    2012-12-15

    The stacking fault energy (SFE) in a set of experimental Ni-Cr-Fe alloys was determined using line profile analysis on synchrotron X-ray diffraction measurements. The methodology used here is supported by the Warren-Averbach calculations and the relationships among the stacking fault probability ({alpha}) and the mean-square microstrain (<{epsilon}{sup 2}{sub L}>). These parameters were obtained experimentally from cold-worked and annealed specimens extracted from the set of studied Ni-alloys. The obtained results show that the SFE in these alloys is strongly influenced by the kind and quantity of addition elements. Different effects due to the action of carbide-forming elements and the solid solution hardening elements on the SFE are discussed here. The simultaneous addition of Nb, Hf, and, Mo, in the studied Ni-Cr-Fe alloys have generated the stronger decreasing of the SFE. The relationships between SFE and the contributions on electronic structure from each element of additions were established.

  5. Development of corrosion resistant materials for an electrolytic reduction process of a spent nuclear fuel

    International Nuclear Information System (INIS)

    Jong-Hyeon Lee; Soo-Haeng Cho; Jeong-Gook Oh; Eung-Ho Kim

    2008-01-01

    New alloys were designed and prepared to improve their corrosion resistance in an electrolytic reduction environment for a spent oxide fuel on the basis of a thermodynamical assessment. A considerable solubility of Si was confirmed in the Ni alloys and their corrosion resistance was drastically increased with the addition of Si. It was confirmed that a protective oxide layer was formed during a corrosion test due to a reaction among the alloying elements such as Cr, Al and Si. (authors)

  6. Ab initio and atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    International Nuclear Information System (INIS)

    Piochaud, J.B.; Becquart, C.S.; Domain, C.

    2013-01-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multi-scale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe 70 Cr 20 Ni 10 ). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT (Density Functional Theory) calculations. The point defect properties in the Fe 70 Cr 20 Ni 10 , and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation (TNES) and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed. Preliminary results show that it is the solute- grain boundaries interactions which drive TNES

  7. High-frequency permeability of electroplated CoNiFe and CoNiFe-C alloys

    International Nuclear Information System (INIS)

    Rhen, Fernando M.F.; McCloskey, Paul; O'Donnell, Terence; Roy, Saibal

    2008-01-01

    We have investigated CoNiFe and CoNiFe-C electrodeposited by pulse reverse plating (PRP) and direct current (DC) techniques. CoNiFe(PRP) films with composition Co 59.4 Fe 27.7 Ni 12.8 show coercivity of 95 A m -1 (1.2 Oe) and magnetization saturation flux (μ 0 M s ) of 1.8 T. Resistivity of CoNiFe (PRP) is about 24 μΩ cm and permeability remains almost constant μ r ' ∼475 up to 30 MHz with a quality factor (Q) larger than 10. Additionally, the permeability spectra analysis shows that CoNiFe exhibits a classical eddy current loss at zero bias field and ferromagnetic resonance (FMR) when biased with 0.05 T. Furthermore, a crossover between eddy current and FMR loss is observed for CoNiFe-PRP when baised with 0.05 T. DC and PRP plated CoNiFe-C, which have resistivity and permeability of 85, 38 μΩ cm, μ r '=165 and 35 with Q>10 up to 320 MHz, respectively, showed only ferromagnetic resonance losses. The ferromagnetic resonance peaks in CoNiFe and CoNiFe-C are broad and resembles a Gaussian distribution of FMR frequencies. The incorporation of C to CoNiFe reduces eddy current loss, but also reduces the FMR frequency

  8. Corrosion resistant alloy uses in the power industry

    International Nuclear Information System (INIS)

    Nickerson, J.L.; Hall, F.A.; Asphahani, A.I.

    1989-01-01

    Nickel-base alloys have been used as cost-effective measures in a variety of severely corrosive situations in pollution control units for coal-fired power plants. Cost effectiveness and practical answers to corrosion problems are illustrated (specifically the wallpaper concept/metallic lining technique). Numerous cases of successful use of HASTELLOY alloys in Flue Gas Desulfurization (FGD) systems and hazardous waste treatment incineration scrubber systems are listed. In this paper developments in nickel-base alloys and their use in FGD and other segments of the power industry are discussed. In the Ni-Cr-Mo-W alloy family, the C-22 alloy has the best resistance to localized corrosion in halide environments (chloride/fluoride-containing solutions). This alloy is also used effectively as a universal filler metal to weld less-resistant alloys were weld corrosion may be a problem. Field performance of this alloy in the power industry is described

  9. Characteristics of Ni-Cr-Fe laser clad layers on EA4T steel

    Science.gov (United States)

    Chen, Wenjing; Chen, Hui; Wang, Yongjing; Li, Congchen; Wang, Xiaoli

    2017-07-01

    The Ni-Cr-Fe metal powder was deposited on EA4T steel by laser cladding technology. The microstructure and chemical composition of the cladding layer were analyzed by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The bonding ability between the cladding layer and the matrix was measured. The results showed that the bonding between the cladding layer and the EA4T steel was metallurgical bonding. The microstructure of cladding layer was composed of planar crystals, columnar crystals and dendrite, which consisted of Cr2Ni3, γ phase, M23C6 and Ni3B phases. When the powder feeding speed reached 4 g/min, the upper bainite occurred in the heat affected zone (HAZ). Moreover, the tensile strength of the joint increased, while the yield strength and the ductility decreased.

  10. Improvement effect on corrosion under heat flux in nitric acid solutions of anti-IGC stainless steel and high Cr-W-Si Ni base RW alloy

    International Nuclear Information System (INIS)

    Doi, Masamitsu; Kiuchi, Kiyoshi; Yano, Masaya; Sekiyama, Yoshio

    2001-03-01

    In the advanced purex reprocessing equipment, the higher corrosion resistance is required for materials because of the high corrosive environment caused from the thermodynamic decomposition of boiling nitric acid. The authors group has been developed the two types of new corrosion resistant materials for application to the reprocessing equipment. One is the type 304ULC stainless steel with controlled microstructure and decreased minor elements (EB-SAR). The other is the nickel base alloy with the ability of forming stable oxide film by addition of Cr, W and Si (RW alloy). In this study, the heat transfer tubes applied in diminished pressure was postulated. In addition to the dominant factors of heat conducting corrosion by the nitric acid solution, the effect of the heat flux and the concentration of the corrosive vanadium ions were investigated. (author)

  11. Corrosion of an Fe-12 Cr-1 Mo VW steel in thermally-convective lithium

    International Nuclear Information System (INIS)

    Tortorelli, P.F.; DeVan, J.H.

    1983-01-01

    A thermal-convection loop of Fe-12 Cr-1 Mo VW steel circulated pure lithium between 500 and 350 0 C for 10,088 h. Periodic weighings of coupons at different temperatures around the loop revealed small weight losses and corrosion rates. Surface analysis showed a relatively thin corrosion layer with an underlying carbide-free zone and some depletion of chromium from the hottest specimen. While some mass transfer of chromium and nickel was detected, this mechanism did not strongly influence the weight loss process as it does with austenitic steels. Therefore, it appeared that reactions with carbon and nitrogen must be the dominant corrosion processes such that weight loss was maximized at the lowest temperature (350 0 C). Overall, the lithium-steel reactions in the temperature range of this experiment were relatively sluggish and the corrosion was not severe

  12. Corrosion behaviour of cladded nickel base alloys

    International Nuclear Information System (INIS)

    Brandl, W.; Ruczinski, D.; Nolde, M.; Blum, J.

    1995-01-01

    As a consequence of the high cost of nickel base alloys their use as surface layers is convenient. In this paper the properties of SA-as well as RES-cladded NiMo 16Cr16Ti and NiCr21Mo14W being produced in single and multi-layer technique are compared and discussed with respect to their corrosion behaviour. Decisive criteria describing the qualities of the claddings are the mass loss, the susceptibility against intergranular corrosion and the pitting corrosion resistance. The results prove that RES cladding is the most suitable technique to produce corrosion resistant nickel base coatings. The corrosion behaviour of a two-layer RES deposition shows a better resistance against pitting than a three layer SAW cladding. 7 refs

  13. A study on the corrosion test of equipment material handling hot molten salt

    International Nuclear Information System (INIS)

    Ro, Seung Gy; Jeong, M.S.; Hong, S.S.; Cho, S.H.; Shin, Y.J.; Park, H.S.; Zhang, J.S.

    1999-02-01

    On this technical report, corrosion behavior of austenitic stainless steels of SUS 316L and SUS 304L in molten salt of LiCl-Li 2 O has been investigated in the temperature range of 650 - 850 dg C. Corrosion products of SUS 316L in molten salt consisted of two layers, an outer layer of LiCrO 2 and inner layer of Cr 2 O 3 .The corrosion layer was uniform in molten salt of LiCl, but the intergranular corrosion occurred in addition to the uniform corrosion in mixed molten salt of LiCl-Li 2 O. The corrosion rate increased slowly with the increase of temperature up to 750 dg C, but above 750 dg C rapid increase in corrosion rate observed. SUS 316L stainless steel showed slower corrosion rate and higher activation energy for corrosion than SUS 304L, exhibiting higher corrosion resistance in the molten salt. In heat-resistant alloy, dense protective oxide scale of LiCrO 2 was formed in molten salt of LiCl. Whereas in mixed molten salt of LiCl-Li 2 O, porous non-protective scale of Li(Cr, Ni, Fe)O 2 was formed. (Author). 44 refs., 4 tabs., 16 figs

  14. TiFeCoNi oxide thin film - A new composition with extremely low electrical resistivity at room temperature

    International Nuclear Information System (INIS)

    Yang, Ya-Chu; Tsau, Chun-Huei; Yeh, Jien-Wei

    2011-01-01

    We show the electrical resistivity of a TiFeCoNi oxide thin film. The electrical resistivity of the TiFeCoNi thin film decreased sharply after a suitable period of oxidation at high temperature. The lowest resistivity of the TiFeCoNi oxide film was 35 ± 3 μΩ-cm. The low electrical resistivity of the TiFeCoNi oxide thin film was attributed to Ti, which is more reactive than the other elements, reacting with oxygen at the initial stage of annealing. The low resistivity is caused by the remaining electrons.

  15. Microstructures, mechanical properties and corrosion resistance of Hastelloy C22 coating produced by laser cladding

    International Nuclear Information System (INIS)

    Wang, Qin-Ying; Zhang, Yang-Fei; Bai, Shu-Lin; Liu, Zong-De

    2013-01-01

    Highlights: ► Hastelloy C22 coatings were prepared by diode laser cladding technique. ► Higher laser speed resulted in smaller grain size. ► Size-effect played the key role in the hardness measurements by different ways. ► Coating with higher laser scanning speed displayed higher nano-scratch resistance. ► Small grain size was beneficial for improvement of coating corrosion resistance. -- Abstract: The Hastelloy C22 coatings H1 and H2 were prepared by laser cladding technique with laser scanning speeds of 6 and 12 mm/s, respectively. Their microstructures, mechanical properties and corrosion resistance were investigated. The microstructures and phase compositions were studied by metallurgical microscope, scanning electron microscope and X-ray diffraction analysis. The hardness and scratch resistance were measured by micro-hardness and nanoindentation tests. The polarization curves and electrochemical impedance spectroscopy were tested by electrochemical workstation. Planar, cellular and dendritic solidifications were observed in the coating cross-sections. The coatings metallurgically well-bonded with the substrate are mainly composed of primary phase γ-nickel with solution of Fe, W, Cr and grain boundary precipitate of Mo 6 Ni 6 C. The hardness and corrosion resistance of steel substrate are significantly improved by laser cladding Hastelloy C22 coating. Coating H2 shows higher micro-hardness than that of H1 by 34% and it also exhibits better corrosion resistance. The results indicate that the increase of laser scanning speed improves the microstuctures, mechanical properties and corrosion resistance of Hastelloy C22 coating

  16. New corrosion resistant alloys on the base of titanium and high-chromium steels

    International Nuclear Information System (INIS)

    Tomashov, N.D.; Chernova, G.P.

    1975-01-01

    It is shown that stability of titanium alloys, with α-structure (OT-4, AT3,AT6) and high-strength α+β or pure β-structure (BT-14; BT-15), in hydrochloric acid solutions may be significantly improved due to additional alloying by minor additions of Pd(0,2%) similar to pure titanium. Additions of 0,2% Pd also significantly improve acid resistance of alloys of the Fe-Cr system. The highest corrosion resistance has Fe,40%Cr,0,2%Pd alloy. This alloy is stable in 20-40%H 2 SO 4 and 1% HCl at 100 deg C

  17. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Science.gov (United States)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhang, Jianli

    2017-02-01

    The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N2 in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr2N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitro`gen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T1). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N2-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential corrosion. The Cr2N precipitation led to relatively poor resistance to pitting corrosion in three HAZs and pure Ar shielding GTAW weld root. The N2-supplemented shielding gas improved pitting corrosion resistance of GTAW joint by increasing PREN of secondary austenite and suppressing Cr2N precipitation. In addition, the FCAW WM had much poorer resistance to pitting corrosion than the GTAW WM due to many O-Ti-Si-Mn inclusions. In the BM, since the austenite with lower PREN compared

  18. A study of corrosion behavior of Ni-22Cr-13Mo-3W alloy under hygroscopic salt deposits on hot surface

    International Nuclear Information System (INIS)

    Badwe, Sunil; Raja, K.S.; Misra, M.

    2006-01-01

    Alloy 22, a nickel base Ni-22Cr-13Mo-3W alloy has an excellent corrosion resistance in oxidizing and reducing environments. Most of the corrosion studies on Alloy 22 have been conducted using conventional chemical or electrochemical methods. In the present investigation, the specimen was directly heated instead of heating the electrolyte, thereby simulating the nuclear waste package container temperature profile. Corrosion behavior of Alloy 22 and evaporation conditions of water diffusing on the container were evaluated using the newly devised heated electrode corrosion test (HECT) method in simulated acidified water (SAW) and simulated concentrated water (SCW) environments. In this method, the concentration of the environment varied with test duration. The corrosion rate of Alloy 22 was not affected by the continuous increase in ionic strength of the SAW (pH 3) environment. Passivation kinetics was faster with increase in concentration of the electrolytes. The major difference between the conventional test and HECT was the aging characteristics of the passive film of Alloy 22. The heated electrode corrosion test can be used for evaluating materials for construction of heat transfer equipments such as evaporators

  19. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    Science.gov (United States)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  20. Modification de l'état d'ordre local d'alliages austénitiques Fe-Cr-Ni au cours de la déformation plastique par traction

    Science.gov (United States)

    Aïdi, B.; Bertrand, C.; Viltange, M.; Dimitrov, O.

    1993-09-01

    The influence of plastic deformation, by extension at room temperature, on electrical resistivity has been determined in four austenitic Fe-Cr-Ni alloys with 16 wt% Cr and 20, 25, 45 or 75 wt% Ni, in two different states of local order. Two experimental methods have been used (4.2 K resistance measurements before and after deformation, continuous resistance measurements during room-temperature extension tests); the possibilities of the second method and the corrections to be applied are particularly discussed. Resistivity is found to slightly increase at the beginning of deformation ( e < 0.05), then to strongly decrease. The amplitude of the observed effects increases with the nickel content, and with the initial degree of local order. In the high deformation range ( e = 0.15), the resistivity decrease varies linearly with the initial contribution of local order to electrical resistivity. These effects are attributed to a destruction of the local order existing in the solid solutions, by the glide of dislocations during plastic deformation.

  1. Laser cladding assisted by friction stir processing for preparation of deformed crack-free Ni-Cr-Fe coating with nanostructure

    Science.gov (United States)

    Xie, Siyao; Li, Ruidi; Yuan, Tiechui; Chen, Chao; Zhou, Kechao; Song, Bo; Shi, Yusheng

    2018-02-01

    Although laser cladding has find its widespread application in surface hardening, this technology has been significantly limited by the solidification crack, which usually initiates along grain boundary due to the brittle precipitation in grain boundary and networks formation during the laser rapid melting/solidification process. This paper proposed a novel laser cladding technology assisted by friction stir processing (FSP) to eliminate the usual metallurgical defects by the thermomechanical coupling effect of FSP with the Ni-Cr-Fe as representative coating material. By the FSP assisted laser cladding, the crack in laser cladding Ni-Cr-Fe coating was eliminated and the coarse networks of laser cladding coating was transformed into dispersed nanoparticles. Moreover, the plastic layers with thicknesses 47-140 μm can be observed, with gradient grain refinement from substrate to the top surface in which grain size reached 300 nm and laser photocoagulation net second phase crushed in the layer. In addition, cracks closed in the plastic zone. The refinement of grain resulted the hardness increased to over 400 HV, much higher than the 300 HV of the laser cladding structure. After FSP, the friction coefficient decreased from 0.6167 to 0.5645 which promoted the wear resistance.

  2. Microstructure, thermophysical and electrical properties in AlxCoCrFeNi (0 ≤ x ≤2) high-entropy alloys

    International Nuclear Information System (INIS)

    Chou, H.-P.; Chang, Y.-S.; Chen, S.-K.; Yeh, J.-W.

    2009-01-01

    Al x CoCrFeNi (0 ≤ x ≤2) alloys were prepared by an arc remelter and investigated. With increasing x, the Al x CoCrFeNi alloys change from single FCC phase to single BCC phase with a transition duplex FCC/BCC region. The weak X-ray diffraction intensities indicate severe X-ray scattering effect of lattice in these high-entropy alloys. Electrical conductivity and thermal conductivity much smaller than those of pure component metals is ascribed as due to this lattice effect. The behavior of electrical conductivity and thermal conductivity can be divided into three parts according to microstructure. Both values of electrical conductivity and thermal conductivity decrease with increasing x in single-phase regions. Values of electrical conductivity and thermal conductivity are even higher than those in the duplex phase region because of the additional scattering effect of FCC/BCC phase boundaries in the alloys. Relative contribution of electron and phonon to electrical resistivity and thermal conductivity is evaluated in this study. It is shown that both electron and phonon components are comparable in these high-entropy alloys, and their transport properties are similar to that of semi-metal.

  3. Development of improved HP/IP rotor material 2% CrMoNiWV (23 CrMoNiWV 88)

    International Nuclear Information System (INIS)

    Wiemann, W.

    1989-01-01

    The new 2% CrMoNiWV steel has a sufficient strength level, a very good creep (rupture) behaviour and an excellent toughness behaviour for a creep resistant steel. Even after long time high temperature exposure the toughness degradation is so small that it is still better than this of best 1% CrMo(Ni)V steels. The fatigue behaviour is well comparable to this of 1% CrMo(Ni)V. The 2% CrMoNiWV steel has the capability to substitute the traditional 1% CrMo(Ni)V. (orig.) With 26 annexes

  4. Effects of post annealing on the microstructure, mechanical properties and cavitation erosion behavior of arc-sprayed FeNiCrBSiNbW coatings

    International Nuclear Information System (INIS)

    Lin, Jinran; Wang, Zehua; Lin, Pinghua; Cheng, Jiangbo; Zhang, Xin; Hong, Sheng

    2015-01-01

    Highlights: • FeNiCrBSiNbW coatings were prepared by arc spraying process. • Microstructural changes of the coatings were investigated by TEM. • As-sprayed coating had higher cavitation erosion resistance than annealed coatings. • The mechanism for annealing-induced change in cavitation erosion was discussed. - Abstract: FeNiCrBSiNbW coatings were fabricated via arc spraying process and were subsequently annealed at 450, 550 and 650 °C for 1 h to study the effect of annealing treatment on the microstructure, mechanical properties and cavitation erosion behavior. Microstructure was studied using scanning and transmission electron microscopy. The results showed that oxides, fine crystalline particles and borides were formed after annealing at 650 °C. With increasing annealing temperature, the coatings showed reductions in porosity and fracture toughness, and an increase in microhardness. The cavitation erosion behavior of the coatings was investigated in distilled water. The results showed that the cavitation erosion resistance of the coatings decreased with increasing annealing temperature, and the as-sprayed coating exhibited the best cavitation erosion resistance among the four kinds of coatings. This was attributed to the good fracture toughness, high amorphous phase content and the absence of oxides in the as-sprayed coating

  5. Evaluation of erosion-corrosion resistance in Fe-Mn-Al austenitic steels

    Directory of Open Access Journals (Sweden)

    William Arnulfo Aperador

    2013-04-01

    Full Text Available In this paper, the effects of Mn and Al against corrosion/errosion resistance of three samples of the Fe-Mn-Al austenitic alloys are evaluated. The samples have composition Fe-(4,9 ~ 11,0 wt. (% Al-(17,49 ~ 34,3 wt. (% Mn-(0,43 ~ 1,25 wt. (%C, those were prepared in an induction furnace from high purity materials. The alloys were evaluated in a composed solution of NaCl 0,5 M and Silica in a special chamber and AISI 316 stainless steel as reference material. The electrochemical characterization was performed by Tafel curve polarizations technique. This microstructural characterization was by Scanning Electron Microscopy (SEM. It was observed the significant decrease in the corrosion rate for steels Fermanal with a lower percentage of aluminum and manganese under conditions of dynamic corrosion and erosion-corrosion. SEM allows assessment of the dominant damage mechanisms and corroborated the results obtained by electrochemical measurements.

  6. Stainless steel corrosion in conditions simulating WWER-1000 primary coolant. Corrosion behaviour in mixed core

    International Nuclear Information System (INIS)

    Krasnorutskij, V.S.; Petel'guzov, I.A.; Gritsina, V.M.; Zuek, V.A.; Tret'yakov, M.V.; Rud', R.A.; Svichkar', N.V.; Slabospitskaya, E.A.; Ishchenko, N.I.

    2011-01-01

    Research into corrosion kinetics of austenitic stainless steels (06Cr18Ni10Ti, 08Cr18Ni10Ti, 12Cr18Ni10Ti) in medium which corresponds to composition and parameters of WWER-1000 primary coolant with different pH values in autoclave out-pile conditions during 14000 hours is given. Surface of oxide films on stainless steels is investigated. Visual inspection of Westinghouse and TVEL fuel was carried out after 4 cycles in WWER-1000 primary water chemistry conditions at South Ukraine NPP. Westinghouse and TVEL fuel cladding materials possess high corrosion resistance. Blushing of weldments was observed. No visual corrosion defects or deposits were observed on fuel rods.

  7. Fabrication of Mg-X-O (X = Fe, Co, Ni, Cr, Mn, Ti, V, and Zn) barriers for magnetic tunnel junctions

    Science.gov (United States)

    Yakushiji, K.; Kitagawa, E.; Ochiai, T.; Kubota, H.; Shimomura, N.; Ito, J.; Yoda, H.; Yuasa, S.

    2018-05-01

    We fabricated magnetic tunnel junctions with a 3d-transition material(X)-doped MgO (Mg-X-O) barrier, and evaluated the effect of the doping on magnetoresistance (MR) and microstructure. Among the variations of X (X = Fe, Co, Ni, Cr, Mn, Ti, V, and Zn), X = Fe and Mn showed a high MR ratio of more than 100%, even at a low resistance-area product of 3 Ωμm2. The microstructure analysis revealed that (001) textured orientation formed for X = Fe and Mn despite substantial doping (about 10 at%). The elemental mappings indicated that Fe atoms in the Mg-Fe-O barrier were segregated at the interfaces, while Mn atoms were evenly involved in the Mg-Mn-O barrier. This suggests that MgO has high adaptability for Fe and Mn dopants in terms of high MR ratio.

  8. Environmental effects on electrical properties of Cr-Si-Ni resistive films deposited by magnetron sputtering

    International Nuclear Information System (INIS)

    Zhang Yuqin; Dong Xianping; Wu Jiansheng

    2005-01-01

    The present paper investigated the environmental effects on electrical properties stability and long-term reliability of magnetron sputtered Cr-Si-Ni resistive films in 3.5% NaCl, 0.5 M Na 2 SO 4 and 0.5 M HCl solutions at 25 deg. C, which simulated marine, industrial and acidic environments. The relative resistance change (ΔR/R) for the annealed films revealed that the films had the best electrical properties stability and long-term reliability in industrial environments at 25 deg. C. After immersion in corrosion solutions for 480 h, the value of ΔR/R for the films was only 0.41% in industrial environments, and the values were 0.56 and 1.96% in marine and acidic environments, respectively. The polarization measurements and AES results indicated that the films presented a spontaneous trend to passivation, and could form a dense and stable protective oxide layer (Si oxide) on its surface rapidly that protected the films from further corrosion in three different environments. Furthermore, the formed passive film in industrial environments exhibited much more protective effects on the films than in marine and acidic environments

  9. Impact of the Volatile Cr-species' Attack on the Conductivity of La(Ni,Fe)O3

    NARCIS (Netherlands)

    Stodolny, M.K.; Boukamp, Bernard A.; van Berkel, Frans

    2011-01-01

    This study demonstrates the detrimental impact of Cr on the electronic conductivity of a $LaNi_{0.6}Fe_{0.4}O_3$ (LNF) porous cathode layer at 800 ºC. Vapor transport of Cr-species, originating from a porous metallic foam, and subsequent reaction with LNF results in a decrease of the electronic

  10. Magnetic interaction reversal in watermelon nanostructured Cr-doped Fe nanoclusters

    Energy Technology Data Exchange (ETDEWEB)

    Kaur, Maninder; Dai, Qilin; Bowden, Mark; Engelhard, Mark; Wu, Yaqiao; Tang, Jinke; Qiang, You

    2013-01-01

    Cr-doped core-shell Fe/Fe-oxide nanoclusters (NCs) were synthesized at varied atomic percentages of Cr from 0 at. % to 8 at. %. The low concentrations of Cr (<10 at. %) were selected in order to inhibit the complete conversion of the Fe-oxide shell to Cr2O3 and the Fe core to FeCr alloy. The magnetic interaction in Fe/Fe-oxide NCs (rv25 nm) can be controlled by antiferromagnetic Cr-dopant. We report the origin of r-FeCr phase at very low Cr concentration (2 at. %) unlike in previous studies, and the interaction reversal from dipolar to exchange interaction in watermelon-like Cr-doped core-shell NCs. The giant magnetoresistance (GMR) effect,1,2 where an antiferromagnetic (AFM) exchange coupling exists between two ferromagnetic (FM) layers separated by a certain type of magnetic or non-magnetic spacer,3 has significant potential for application in the magnetic recording industry. Soon after the discovery of the GMR, the magnetic properties of multilayer systems (FeCr) became a subject of intensive study. The application of bulk iron-chromium (Fe-Cr) alloys has been of great interest, as these alloys exhibit favorable prop- erties including corrosion resistance, high strength, hardness, low oxidation rate, and strength retention at elevated temper- ature. However, the structural and magnetic properties of Cr-doped Fe nanoclusters (NCs) have not been investigated in-depth. Of all NCs, Fe-based clusters have unique magnetic properties as well as favorable catalytic characteristics in reactivity, selectivity, and durability.4 The incorporation of dopant of varied type and concentration in Fe can modify its chemical ordering, thereby optimizing its electrical, optical, and magnetic properties and opening up many new applications. The substitution of an Fe atom (1.24 A°) by a Cr atom (1.25 A° ) can easily modify the magnetic properties, since (i) the curie temperature (Tc ) of Fe is 1043 K, while Cr is an itinerant AFM with a bulk Neel temperature TN =311 K, and (ii) Fe

  11. Microstructure and hot corrosion behavior of the Ni-based superalloy GH202 treated by laser shock processing

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Jiangdong [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Mechanical and Electrical Department, Nantong Shipping College, Nantong, Jiangsu 226010 (China); Zhang, Junsong [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Hua, Yinqun, E-mail: huayq@ujs.edu.cn [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Chen, Ruifang [School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Li, Zhibao [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Ye, Yunxia [School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China)

    2017-03-15

    The effects of laser shock processing on microstructure, the residual stress, and hot corrosion behavior of the Ni-based superalloy GH202 were investigated. The microstructures of GH202 before and after laser shock processing (LSP) were characterized by electron backscattered diffraction (EBSD) and transmission electron microscope (TEM). A large number of crystal defects (twins, dislocation arrays, and high dense tangles) were generated on the surface of GH202 treated with LSP. The cross-sectional compressive residual stress and micro-hardness of specimens treated by LSP were improved significantly. The corrosion kinetics of GH202 with or without LSP treatment at 800 °C and 900 °C were investigated. Analysis by X-ray diffraction (XRD) revealed that the corrosion products mainly consist of Cr{sub 2}O{sub 3}, TiO{sub 2}, Al{sub 2}O{sub 3}, NiO, CrS, Ni{sub 3}S{sub 2}, and Na{sub 2}CrO{sub 4}. The surface and cross-section morphologies were observed by scanning electron microscope (SEM) combined with energy dispersive spectroscopy (EDS). The results confirmed that the crystal defects induced by LSP promotes the creation of diffusion paths for elements (Cr, Al, and Ti), allowing the formation of tiny homogeneous oxidation films in a very short time. Additionally, the spallation of oxidation film on the treated specimens was alleviated significantly. Overall, the hot corrosion resistance of Ni-based GH202 induced by LSP was improved in Na{sub 2}SO{sub 4} and NaCl molten salt from 800 °C to 900 °C. - Highlights: • Microstructure changes of GH202 before and after LSP were observed by EBSD and TEM. • The hardness and residual compressive stress after LSP were significantly increased. • The increased diffusion paths for elements helped to form oxidation films quickly. • Hot corrosion resistance of GH202 after LSP was significantly improved.

  12. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  13. Corrosive sliding wear behavior of laser clad Mo2Ni3Si/NiSi intermetallic coating

    International Nuclear Information System (INIS)

    Lu, X.D.; Wang, H.M.

    2005-01-01

    Many ternary metal silicides such as W 2 Ni 3 Si, Ti 2 Ni 3 Si and Mo 2 Ni 3 Si with the topologically closed-packed (TCP) hP12 MgZn 2 type Laves phase crystal structure are expected to have outstanding wear and corrosion resistance due to their inherent high hardness and sluggish temperature dependence and strong atomic bonds. In this paper, Mo 2 Ni 3 Si/NiSi intermetallic coating was fabricated on substrate of an austenitic stainless steel AISI321 by laser cladding using Ni-Mo-Si elemental alloy powders. Microstructure of the coating was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDS). Wear resistance of the coating is evaluated under corrosive sliding wear test condition. Influence of corrosion solutions on the wear resistance of the coating was studied and the wear mechanism was discussed based on observations of worn surface morphology. Results showed that the laser clad Mo 2 Ni 3 Si/NiSi composite coating have a fine microstructure of Mo 2 Ni 3 Si primary dendrites and the interdendritic Mo 2 Ni 3 Si/NiSi eutectics. The coating has excellent corrosive wear resistance compared with austenitic stainless steel AISI321 under acid, alkaline and saline corrosive environments

  14. Role of alloying elements and carbides in the chlorine-induced corrosion of steels and alloys

    Directory of Open Access Journals (Sweden)

    Hans Jürgen Grabke

    2004-03-01

    Full Text Available The high temperature corrosion of steels and Ni-base alloys in oxidizing and chloridizing environments is of practical interest in relation to problems in waste incineration plants and power plants using Cl containing fuels. The behaviour of the most important alloying elements Fe, Cr, Ni, Mo, Mn, Si, Al upon corrosion in an oxidizing and chloridizing atmosphere was elucidated: the reactions and kinetics can be largely understood on the base of thermodynamic data, i.e. free energy of chloride formation, vapor pressure of the chlorides and oxygen pressure pO2 needed for the conversion chlorides -> oxides. The mechanism is described by 'active oxidation', comprising inward penetration of chlorine into the scale, formation of chlorides at the oxide/metal interface, evaporation of the chlorides and conversion of the evaporating chlorides into oxides, which occurs in more or less distance from the surface (depending on pO2. This process leads to loose, fragile, multilayered oxides which are unprotective (therefore: active oxidation. Fe and Cr are rapidly transferred into such scale, Ni and Mo are relatively resistant. In many cases, the grain boundaries of the materials are strongly attacked, this is due to a susceptibility of chromium carbides to chloridation. In contrast the carbides Mo2C, TiC and NbC are less attacked than the matrix. Alloys on the basis Fe-Cr-Si proved to be rather resistant, and the alloying elements Ni and Mo clearly retard the attack in an oxidizing and chloridizing environment.

  15. Chemical diffusion of Cr, Ni and Si in welded joints. II

    International Nuclear Information System (INIS)

    Kucera, J.; Ciha, K.

    1987-01-01

    The results are given of a study in chemical diffusion in welded joints P2/A and P3/A. P2 stands for the steel (Fe-17.48 Cr-8.15 Ni-0.14 Si), P3 for (Fe-18.52 Cr-8.20 Ni-1.78 Si) and A for the Fe-Arema. Triadic sandwiche-like samples were diffusion heated at temperatures from 920 to 1170 degC. The concentration distributions N(x,t) of the given elements were measured with microprobe JXA-3A. The evaluation of the experimental data was carried out either by Grube's method, or in some cases by the spline-polynomial method. The evaluated diffusivities D-bar satisfy the Arrhenius relation and yield the standard diffusion characteristics D 0 and H. The diffusivities D-bar of Cr, Ni and Si in P1/A, in P2/A and P3/A welded joints vary with Si content in P1, P2 and P3 alloys, similar to the Cr-51 and Ni-63 self-diffusivities in Fe-18 Cr-12 Ni-X Si steels, and tend to increase with increasing Si content. The values D-bar measured in the vicinity of grain boundaries are higher than the bulk diffusion coefficients. The most rapid diffusant is Si and the slowest one Ni. Thus, the relations D-bar Si :D-bar Cr :D-bar Ni ≅ 6:3:1 (P3/A) and D-bar Si :D-bar Cr :D-bar Ni ≅ 1.7:1.4:1 (P3/A) are valid at 1050 degC. Comparing the results with those published if can be noted that the Cr-51 and Ni-63 self-diffusion in Fe-18 Cr-12 Ni-X Si steels is faster than chemical diffusion of these elements in the said steel welded joints P2/A and P3/A; X varies from 0.14 to 1.98. (author). 7 tabs., 7 figs., 20 refs

  16. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    Science.gov (United States)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  17. Permeability and giant magnetoimpedance in Co69Fe4.5X1.5Si10B15 (X=Cr, Mn, Ni) amorphous ribbons

    International Nuclear Information System (INIS)

    Byon, Kwang Seok; Yu, Seong-Cho; Kim, Cheol Gi

    2001-01-01

    The magnetoimpedance (MI) has been measured in the amorphous ribbons of the soft ferromagnetic alloy Co 69 Fe 4.5 X 1.5 Si 10 B 15 (X=Cr, Mn, Ni) as functions of frequency (f). For all of the three samples, at low frequency, f≤5MHz, the MI ratio increases with increasing frequency, but the MI ratio decreases at high frequency, f≥5MHz. The MI profiles are not changed at low frequency regions of f≤1MHz in the amorphous ribbons. The MI ratio at high frequency of f=5MHz becomes 57% in Co 69 Fe 4.5 Cr 1.5 Si 10 B 15 , but the MI ratio becomes 30% in Co 69 Fe 4.5 Mn 1.5 Si 10 B 15 and Co 69 Fe 4.5 Ni 1.5 Si 10 B 15 . The MI ratio at f=10MHz becomes 45% in Co 69 Fe 4.5 Cr 1.5 Si 10 B 15 and the MI ratio becomes 23% in Co 69 Fe 4.5 Mn 1.5 Si 10 B 15 and Co 69 Fe 4.5 Ni 1.5 Si 10 B 15 , respectively. The maximum values of field sensitivity are 2.7(X=Cr), 2.5(X=Mn), 2.2(X=Ni)%/Oe for f=5MHz. [copyright] 2001 American Institute of Physics

  18. Microstructural evolution and stress-corrosion-cracking behavior of thermally aged Ni-Cr-Fe alloy

    International Nuclear Information System (INIS)

    Yoo, Seung Chang; Choi, Kyoung Joon; Kim, Taeho; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

    2016-01-01

    Highlights: • Effects of long-term thermal aging on the nickel-based Alloy 600 were investigated. • Heat treatments simulating thermal aging were conducted by considering Cr diffusion. • Nano-indentation test results show hardening of thermally aged materials. • Thermally aged materials are more susceptible to stress corrosion cracking. • The property changes are attributed to the formation and evolution of precipitates. - Abstract: To understand the effect of long-term thermal aging in power plant systems, representative thick-walled Alloy 600 was prepared and thermally aged at 400 °C to fabricate samples with thermal aging effects similar to service operating conditions. Changes of microstructures, mechanical properties, and stress corrosion cracking susceptibility were investigated mainly through electron backscatter diffraction, nanoindentation, and high-temperature slow strain rate test. The formation of abundant semi-continuous precipitates with chromium depletion at grain boundaries was observed after thermally aged for 10 equivalent years. Also, alloys thermally aged for 10 equivalent years of thermal aging exhibited the highest susceptibility to stress corrosion cracking.

  19. Properties of corrosion resistance in C + Mo multi implanted steel

    International Nuclear Information System (INIS)

    Zhang Tonghe; Wu Yuguang; Wang Xiaoyan

    2001-01-01

    The influence of multi-implantation on the corrosion resistance of H13 steel was studied using multi-sweep cyclic voltammetry. The formation conditions of phases and its effects on corrosion resistance were studied. The mechanism of improvement in corrosion resistance was discussed. The experimental results show that the increase of Mo dose can improve corrosion resistance, however the increase of C dose can enhance pitting corrosion potential. Both effects were obtained using dual-and multi-implantation. The passivation layer consists of the phases of Fe 2 Mo, FeMo, MoC, Fe 5 C 3 and Fe 7 C 3 in dual implantation surface of steel. It can improve corrosion resistance and increase pitting corrosion potential. Multi-implantation can further improve corrosion and pitting corrosion resistance compared with dual implantation

  20. Microstructure and properties of FeSiCr/PA6 composites by injection molding using FeSiCr powders by phosphating and coupling treatment

    Science.gov (United States)

    Wang, Lulu; Qiao, Liang; Zheng, Jingwu; Cai, Wei; Ying, Yao; Li, Wangchang; Che, Shenglei; Yu, Jing

    2018-04-01

    FeSiCr/PA6 composites were prepared by injection molding using the FeSiCr powders modified by different phosphating agents and KH550 coupling agent. The resistivity, impact strength, magnetic permeability and magnetic loss of the FeSiCr/PA6 composites were measured. The morphologies of different FeSiCr powders and the FeSiCr/PA6 composites were also observed by scanning electron microscope (SEM). The results showed that 1-Hydroxyethylidene-1,1-diphosphonic acid, phytic acid and H3PO4 could improve the electrical resistivity of FeSiCr powders by forming the dense phosphating layer except diphenylphosphinic acid. However, the resistivity of FeSiCr/PA6 composites using the FeSiCr powders treated by all the four phosphating agents had no obvious increase though the phosphating layer on the surface of FeSiCr powder came into being. The nylon insulation layer had much stronger influence than the phosphating layer on electrical resistivity of the composites. After adding appropriate KH550 coupling agent, the impact strengths of FeSiCr/PA6 composites were significantly improved, which may be associated with the tiny gap between FeSiCr powder and PA6 matrix. The effects of the phosphating agents on the magnetic permeability and loss of the FeSiCr/PA6 were small and the mechanism were also discussed.

  1. Some problems on the aqueous corrosion of structural materials in nuclear engineering; Problemes de corrosion aqueuse de materiaux de structure dans les constructions nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Coriou, H; Grall, L [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1964-07-01

    The purpose of this report is to give a comprehensive view of some aqueous corrosion studies which have been carried out with various materials for utilization either in nuclear reactors or in irradiated fuel treatment plants. The various subjects are listed below. Austenitic Fe-Ni-Cr alloys: the behaviour of austenitic Fe-Ni-Cr alloys in nitric medium and in the presence of hexavalent chromium; the stress corrosion of austenitic alloys in alkaline media at high temperatures; the stress corrosion of austenitic Fe-Ni-Cr alloys in 650 C steam. Ferritic steels: corrosion of low alloy steels in water at 25 and 360 C; zirconium alloys; the behaviour of ultrapure zirconium in water and steam at high temperature. (authors) [French] On presente un ensemble d'etudes de corrosion en milieu aqueux effectuees sur des materiaux utilises, soit dans la construction des reacteurs soit pour la realisation des usines de traitement des combustibles irradies. Les differents sujets etudies sont les suivants. Les alliages austenitiques Fer-Nickel-Chrome: comportement d'alliages austenitiques fer-nickel-chrome en milieu nitrique en presence de chrome hexavalent; Corrosion sous contrainte d'alliages austenitiques dans les milieux alcalins a haute temperature; Corrosion sous contrainte dans la vapeur a 650 C d'alliages austenitiques fer-nickel-chrome. Les aciers ferritiques; Corrosion d'aciers faiblement allies dans l'eau a 25 et 360 C; le zirconium et ses alliages; Comportement du zirconium tres pur dans l'eau et la vapeur a haute temperature. (auteurs)

  2. Corrosion effect on the electrochemical properties of LaNi3.55Mn0.4Al0.3Co0.75 and LaNi3.55Mn0.4Al0.3Fe0.75 negative electrodes used in Ni-MH batteries

    International Nuclear Information System (INIS)

    Khaldi, Chokri; Boussami, Sami; Rejeb, Borhene Ben; Mathlouthi, Hamadi; Lamloumi, Jilani

    2010-01-01

    The thermodynamic parameters, electrochemical capacity, equilibrium potential and the equilibrium pressure, of LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys have been evaluated from the electrochemical isotherms (C/30 and OCV methods) and CV technique. A comparative study has been done between the parameter values deduced from the electrochemical methods and the solid-gas method. The parameter values deduced from the electrochemical methods are influenced by the electrochemical corrosion of the alloys in aqueous KOH electrolyte. The corrosion behaviour of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 electrodes after activation was investigated using the method of the potentiodynamic polarization. The variation of current and potential corrosion values with the state of charge (SOC) show that the substitution of cobalt by iron accentuates the corrosion process. The high-rate dischargeability (HRD) of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys was examined. By increasing the discharge current the (HRD) decrease linearly for both the alloys and for the LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 compound is greater then for the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 one.

  3. Contamination assessment of heavy metals in the soils around Khouzestan Steel Company (Ni, Mn, Pb, Fe, Zn, Cr)

    International Nuclear Information System (INIS)

    Hormozi Nejad, F.; Rastmanesh, F.; Zarasvandi, A.

    2016-01-01

    The highest concentrations were found at soil samples 4 and 12. Comparison of heavy metals concentration with unpolluted soil standard indicated that, concentrations of Cr, Zn, Fe, Ni and Pb is higher than that of unpolluted soil standard. In general, Manganese, Chromium, Zinc and Lead are the most important elements that are found in emissions of steel plants. The soil samples near the steel plant and downwind direction have much higher pollution level. The results showed that Mn, Pb and Zn is related to human activity and Cr have geogenic source and Fe and Ni have both geogenic and anthropogenic source in the study area in the city of Ahwaz.

  4. Influence of Magnesium Ions in the Seawater Environment on the Improvement of the Corrosion Resistance of Low-Chromium-Alloy Steel.

    Science.gov (United States)

    Song, Sol-Ji; Kim, Jung-Gu

    2018-01-20

    This study examined the synergic effect of alloying the element Cr and the environmental element Mg 2+ ions on the corrosion property of a low-alloy steel in seawater at 60 °C, by means of electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) tests and weight-loss tests. The Mg 2+ ions in seawater played an important role in lowering the electron transfer of the rust layer in the Cr-containing steel. The corrosion resistance of the Cr-containing steel is superior to that of blank steel in Mg 2+ ions containing seawater. XPS and XRD results indicated that the formation of MgFe₂O₄ and a mixed layer (Cr oxide + FeCr₂O₄ + MgCr₂O₄) improved the corrosion resistance of the low-alloy steel in the seawater.

  5. Effects of Tungsten Addition on the Microstructure and Corrosion Resistance of Fe-3.5B Alloy in Liquid Zinc

    Directory of Open Access Journals (Sweden)

    Xin Liu

    2017-04-01

    Full Text Available The effects of tungsten addition on the microstructure and corrosion resistance of Fe-3.5B alloys in a liquid zinc bath at 520 °C were investigated by means of scanning electron microscopy, X-ray diffraction and electron probe micro-analysis. The microstructure evolution in different alloys is analyzed and discussed using an extrapolated Fe-B-W ternary phase diagram. Experimental results show that there are three kinds of borides, the reticular (Fe, W2B, the rod-like (Fe, W3B and flower-like FeWB. The addition of tungsten can refine the microstructure and improve the stability of the reticular borides. Besides, it is beneficial to the formation of the metastable (Fe, W3B phase. The resultant Fe-3.5B-11W (wt % alloy possesses excellent corrosion resistance to liquid zinc. When tungsten content exceeds 11 wt %, the formed flower-like FeWB phase destroys the integrity of the reticular borides and results in the deterioration of the corrosion resistance. Also, the corrosion failure resulting from the spalling of borides due to the initiation of micro-cracks in the grain boundary of borides is discussed in this paper.

  6. Austenitic alloys Fe-Ni-Cr dominating

    International Nuclear Information System (INIS)

    Gibson, R.C.; Korenko, M.K.

    1980-01-01

    Austenitic alloy essentially comprising 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminium, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06% zirconium, the balance being iron. The characteristic of this alloy is a conventional elasticity limit to within 2% of at least 450 MPa, with a maximum tensile strength of at least 500 MPa at a test temperature of 650 0 C after immersion annealing at 1038 0 C and 30% hardening. To this effect the invention concerns Ni-Cr-Fe high temperature alloys possessing excellent mechanical strength characteristics, that can be obtained with lower levels of nickel and chromium than those used in alloys of this kind in the present state of the technique, a higher amount of niobium than in the previous alloys and with the addition of 0.5 to 1.5% vanadium [fr

  7. Parameter Studies on High-Velocity Oxy-Fuel Spraying of CoNiCrAlY Coatings Used in the Aeronautical Industry

    Directory of Open Access Journals (Sweden)

    J. A. Cabral-Miramontes

    2014-01-01

    Full Text Available The thermal spraying process is a surface treatment which does not adversely affect the base metal on which it is performed. The coatings obtained by HVOF thermal spray are employed in aeronautics, aerospace, and power generation industries. Alloys and coatings designed to resist oxidizing environments at high temperatures should be able to develop a surface oxide layer, which is thermodynamically stable, slowly growing, and adherent. MCrAlY type (M = Co, Ni or combination of both coatings are used in wear and corrosion applications but also provide protection against high temperature oxidation and corrosion attack in molten salts. In this investigation, CoNiCrAlY coatings were produced employing a HVOF DJH 2700 gun. The work presented here focuses on the influences of process parameters of a gas-drive HVOF system on the microstructure, adherence, wear, and oxygen content of CoNiCrAlY. The results showed that spray distance significantly affects the properties of CoNiCrAlY coatings.

  8. Effects of fabrication practices and techniques on the corrosion and mechanical properties of Ni-Cr-Mo nickel based alloys UNS N10276, N06022, N06686, and N06625

    International Nuclear Information System (INIS)

    Hinshaw, E.B.; Crum, J.R.

    1996-01-01

    Ni-Cr-Mo alloys have excellent resistance to both oxidizing and reducing type environments; however, heat treating, surface condition, welding, and type of welding consumable can have a significant affect on the corrosion resistance and mechanical properties of these alloys. It is also important when performing standard ASTM intergranular corrosion tests on welded test coupons to make an accurate comparison of alloys being tested. A standard weld procedure and consistent post-weld sample conditioning method should be incorporated into the comparison test program. An evaluation of the effect of various fabrication practices on the corrosion resistance of the alloy was performed using accelerated corrosion tests ASTM G28B. The fabrication conditions examined were as-welded, welded-pickled, welded-annealed-pickled, welded annealed ground, welded-ground, using over matching filler metals, and various levels of heat input. In addition to fabrication techniques, the effect of ASTM G28B test duration on corrosion rates of UNS N10276, N06022, N06686, and N06625 was evaluated. ASTM G28A intergranular corrosion and mechanical testing using welded coupons of UNS N06625 were also performed to determine the affect of post-weld annealing and aging heat treatments on the corrosion resistance and mechanical properties of UNS N06625

  9. Thermal Aging Effect on Corrosion Resistance in Fusion Boundary of A533 Gr. B and Alloy 152

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Taeho; Ham, Junhyuk; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2016-10-15

    Dissimilar metal weldment (DMW) is frequently used for joining low-alloy steel pressure vessel nozzles and steam generator nozzles to nickel-based wrought alloy or austenitic stainless steel components in high energy systems. This feature also significantly hinders C diffusion from the ferrite base metal to the weld metal. Until now, stress corrosion cracking has not occurred in DMWs where a High-Cr weld metal (such as Alloy 152 or Alloy 690), which is Ni-base weld metal including relative high Cr, is used as the weld metal in the weld between the nickel-based alloy and low-alloy steel. To understand the microstructure and corrosion evolution on fusion boundary between low-alloy steel and Ni-base weld metal, microstructural analysis and polarization test were performed with A533 Gr. B/Alloy 152/Alloy 690. Remarkable changes were observed in corrosion resistance and hardness at fusion boundary between low-alloy steel and Ni-base weld metal. The precipitate, which has different potential with peripheral region, can cause galvanic corrosion or pitting corrosion and is the one of hardening methods by disturbing movement of the dislocation. At initial step of heat treatment, the number of precipitates was increased. In fusion boundary between A533 Gr. B and Alloy 152, the corrosion resistance was decreased, and the hardness was increased. Next, at further step, the number of precipitates.

  10. The influence of ingot annealing on the corrosion resistance of a PrFeCoBNbP alloy

    International Nuclear Information System (INIS)

    Oliveira, M.C.L.; Takiishi, H.; Faria, R.N.; Costa, I.

    2008-01-01

    The influence of the annealing time on the corrosion resistance of a Pr-Fe-Co-B-Nb alloy with the addition of 0.1 wt% P was investigated here using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The cast ingot alloys were annealed at 1100 deg. C for 10, 15 and 20 h. The specimens were immersed for 30 days in naturally aerated 0.02 M Na 2 HPO 4 solution at room temperature, during which period the evolution of the electrochemical behavior was assessed using EIS. The results indicated that the corrosion resistance of the Pr 14 Fe bal Co 16 B 6 Nb 0.1 P 0.25 alloy was related to the annealing time and, hence, to its microstructure. Annealing at 1100 deg. C for 10 h was insufficient to eliminate the Fe-α phase from the alloy microstructure, whereas annealing for 15 and 20 h removed an increasing amount of Fe-α phase, thereby increasing the alloy's corrosion resistance

  11. Contribution of the low cycle fatigue on ultra high purity Ni-Cr-Fe alloys and on Ni monocrystals to the understanding of the hydrogen role in stress corrosion cracking for the alloys 600 and 690

    International Nuclear Information System (INIS)

    Renaudot, N.

    1999-06-01

    We discuss the role of hydrogen in cracking of Ni base alloys used for pressurised water reactor (PWR) primary tubes (alloy 600 and 690). Cracking can be explained by a Stress Corrosion Cracking (SCC) phenomenon. For this purpose, Low cycle fatigue (R = - 1) under cathodic charging at room temperature is conducted to study hydrogen effects on propagation of cracks mechanically initiated by the formation of Persistent Slip Bands (PSB). Low cycle fatigue on Ultra High Purity specimens (Ni, alloy 600 and 690) reveals the very important hydrogen effect on crack propagation rate, whatever the Cr content in the Ni base alloy. If Cr seems to have an effect over-hydrogen penetration in specimens (by a protective film formation), it have no beneficial effect when hydrogen have diffused ahead of a crack tip. Propagation rates (transgranular or intergranular) are highly increased, no matter of the absence of impurities like sulphur. Then, in PWR, the difference in the behaviour of alloy 600 and 690 could be due to a slower microcrack propagation rate for alloy 690. Protective films could play an important role in this difference, which is to study. Low cycle fatigue on Ni single crystals oriented for single slip shows, for the first time on bulk specimen, a macroscopic softening which can be explained. by hydrogen-dislocation interactions. Moreover, a simple quantitative model based on these interactions results in the same softening as the one observed experimentally. These results allow to validate experimentally one of the most important steps in the 'Corrosion Enhanced Plasticity (CEP) model', i.e. the softening ahead of a stress corrosion crack tip by hydrogen dislocation interactions. This is of importance because this model can explain cracking in numerous FCC materials-environment couple. (author)

  12. Corrosion-resistant amorphous alloy ribbons for electromagnetic filtration of iron rusts from water

    International Nuclear Information System (INIS)

    Kawashima, Asahi; Asami, Katsuhiko; Sato, Takeaki; Hashimoto, Koji

    1985-01-01

    An attempt was made to use corrosion-resistant amorphous Fe-9Cr-13P-7C alloy ribbons as an electromagnetic filter material for trapping various iron rusts suspended in water at 40 0 C. The ferrimagnetic Fe 3 O 4 rust was trapped with the 100 % efficiency and paramagnetic rusts such as α-Fe 2 O 3 , α-FeOOH and amorphous ferric oxyhydroxide were trapped with certain efficiencies at the magnetic field strength of 0.5-10 kOe. The regeneration of the filter by back-washing was easy. The trapping capacity of electromagnetic filter was proportional to the edge length of the filter material where the high magnetic field strength existed. Therefore, melt-spun thin and narrow amorphous alloy ribbons having the high corrosion resistance have the potential utility as electromagnetic filter material. (author)

  13. Nickel-plating for active metal dissolution resistance in molten fluoride salts

    Energy Technology Data Exchange (ETDEWEB)

    Olson, Luke [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Sridharan, Kumar, E-mail: kumar@engr.wisc.edu [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States); Anderson, Mark; Allen, Todd [Department of Engineering Physics, 1500 Engineering Drive, University of Wisconsin, Madison, WI 53706 (United States)

    2011-04-15

    Ni electroplating of Incoloy-800H was investigated with the goal of mitigating Cr dissolution from this alloy into molten 46.5%LiF-11.5%NaF-42%KF eutectic salt, commonly referred to as FLiNaK. Tests were conducted in graphite crucibles at a molten salt temperature of 850 deg. C. The crucible material graphite accelerates the corrosion process due to the large activity difference between the graphite and the alloy. For the purposes of providing a baseline for this study, un-plated Incoloy-800H and a nearly pure Ni-alloy, Ni-201 were also tested. Results indicate that Ni-plating has the potential to significantly improve the corrosion resistance of Incoloy-800H in molten fluoride salts. Diffusion of Cr from the alloy through the Ni-plating does occur and if the Ni-plating is thin enough this Cr eventually dissolves into the molten salt. The post-corrosion test microstructure of the Ni-plating, particularly void formation was also observed to depend on the plating thickness. Diffusion anneals in a helium environment of Ni-plated Incoloy-800H and an Fe-Ni-Cr model alloy were also investigated to understand Cr diffusion through the Ni-plating. Further enhancements in the efficacy of the Ni-plating as a protective barrier against Cr dissolution from the alloy into molten fluoride salts can be achieved by thermally forming a Cr{sub 2}O{sub 3} barrier film on the surface of the alloy prior to Ni electroplating.

  14. Radiation damage buildup and dislocation evolution in Ni and equiatomic multicomponent Ni-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Levo, E. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Granberg, F., E-mail: fredric.granberg@helsinki.fi [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Fridlund, C.; Nordlund, K. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Djurabekova, F. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Helsinki Institute of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland)

    2017-07-15

    Single-phase multicomponent alloys of equal atomic concentrations (“equiatomic”) have proven to exhibit promising mechanical and corrosion resistance properties, that are sought after in materials intended for use in hazardous environments like next-generation nuclear reactors. In this article, we investigate the damage production and dislocation mobility by simulating irradiation of elemental Ni and the alloys NiCo, NiCoCr, NiCoFe and NiFe, to assess the effect of elemental composition. We compare the defect production and the evolution of dislocation networks in the simulation cells of two different sizes, for all five studied materials. We find that the trends in defect evolution are in good agreement between the different cell sizes. The damage is generally reduced with increased alloy complexity, and the dislocation evolution is specific to each material, depending on its complexity. We show that increasing complexity of the alloys does not always lead to decreased susceptibility to damage accumulation under irradiation. We show that, for instance, the NiCo alloy behaves very similarly to Ni, while presence of Fe or Cr in the alloy even as a third component reduces the saturated level of damage substantially. Moreover, we linked the defect evolution with the dislocation transformations in the alloys. Sudden drops in defect number and large defect fluctuations from the continuous irradiation can be explained from the dislocation activity.

  15. Contribution of the low cycle fatigue on ultra high purity Ni-Cr-Fe alloys and on Ni monocrystals to the understanding of the hydrogen role in stress corrosion cracking for the alloys 600 and 690; Apport de la fatigue oligocyclique sur alliages Ni-Cr-Fe d'ultra haute purete et sur monocristaux de Ni a la comprehension sous contrainte des alliages 600 et 69O

    Energy Technology Data Exchange (ETDEWEB)

    Renaudot, N

    1999-06-01

    We discuss the role of hydrogen in cracking of Ni base alloys used for pressurised water reactor (PWR) primary tubes (alloy 600 and 690). Cracking can be explained by a Stress Corrosion Cracking (SCC) phenomenon. For this purpose, Low cycle fatigue (R = - 1) under cathodic charging at room temperature is conducted to study hydrogen effects on propagation of cracks mechanically initiated by the formation of Persistent Slip Bands (PSB). Low cycle fatigue on Ultra High Purity specimens (Ni, alloy 600 and 690) reveals the very important hydrogen effect on crack propagation rate, whatever the Cr content in the Ni base alloy. If Cr seems to have an effect over-hydrogen penetration in specimens (by a protective film formation), it have no beneficial effect when hydrogen have diffused ahead of a crack tip. Propagation rates (transgranular or intergranular) are highly increased, no matter of the absence of impurities like sulphur. Then, in PWR, the difference in the behaviour of alloy 600 and 690 could be due to a slower microcrack propagation rate for alloy 690. Protective films could play an important role in this difference, which is to study. Low cycle fatigue on Ni single crystals oriented for single slip shows, for the first time on bulk specimen, a macroscopic softening which can be explained. by hydrogen-dislocation interactions. Moreover, a simple quantitative model based on these interactions results in the same softening as the one observed experimentally. These results allow to validate experimentally one of the most important steps in the 'Corrosion Enhanced Plasticity (CEP) model', i.e. the softening ahead of a stress corrosion crack tip by hydrogen dislocation interactions. This is of importance because this model can explain cracking in numerous FCC materials-environment couple. (author)

  16. Microstructure Evolution and Chemical Analysis on Carbon Steels and Fe-Cr-Mo Alloys after FAC Simulation Tests

    International Nuclear Information System (INIS)

    Kim, Seunghyun; Kim, Taeho; Lee, Yun Ju; Kim, Ji Hyun

    2017-01-01

    Flow-accelerated corrosion (FAC) is an environment assisted degradation of structural materials, which usually occurs in pipelines of power plants. There have been many studies to investigate the fundamental mechanism and corresponding countermeasures against FAC, and recently the carbon steels have been replaced by ASTM A 335 P22, which contains approximately 2.2 wt.% of Cr and 1 wt.% of Mo. By enhancing passivity of P22 by Cr, it is reported that FAC rate has been greatly reduced. However, while corrosion behavior of Fe-based alloys is relatively well known, their behavior under high-temperature flowing water is not well investigated. In other words, effects of Cr and its corrosion and oxidation behavior is not clearly revealed. Furthermore, it is known that Mo enhances the pitting corrosion resistance of alloys however its mechanism is not clearly investigated. Recently, replacement of Mo in alloy contents has been widely studied because of the cost of Mo. Carbon steels undergo severe environmental-assisted degradation behavior so called FAC, and as its countermeasure the carbon steel has been replaced by P22 which contains Cr and Mo. It is generally known that Cr and Mo enhances passivity of Fe-based alloys however their corrosion and oxidation behavior has not been fully investigated especially in high-temperature flowing water environments. In this study, we employed HRTEM and synchrotron XAS techniques in order to investigate detailed microstructure evolution and chemical bonding of the commercialized carbon steel and the Fe-Cr-Mo alloys. From the analysis, it is found that while carbon steels exhibit porous oxide P22 exhibit oxide structures with thin Cr-rich oxide and spinel. Therefore, carbon steel undergoes severe FAC compared to P22 however effects of Cr and Mo and their behavior in high-temperature flowing water will be investigated.

  17. Atomic scale study of grain boundary segregation before carbide nucleation in Ni-Cr-Fe Alloys

    Science.gov (United States)

    Li, Hui; Xia, Shuang; Liu, Wenqing; Liu, Tingguang; Zhou, Bangxin

    2013-08-01

    Three dimensional chemical information concerning grain boundary segregation before carbide nucleation was characterized by atom probe tomography in two Ni-Cr-Fe alloys which were aged at 500 °C for 0.5 h after homogenizing treatment. B, C and Si atoms segregation at grain boundary in Alloy 690 was observed. B, C, N and P atoms segregation at grain boundary in 304 austenitic stainless steel was observed. C atoms co-segregation with Cr atoms at the grain boundaries both in Alloy 690 and 304 austenitic stainless steel was found, and its effect on the carbide nucleation was discussed. The amount of each segregated element at grain boundaries in the two Ni-Cr-Fe alloys were analyzed quantitatively. Comparison of the grain boundary segregation features of the two Ni-Cr-Fe alloys were carried out based on the experimental results. The impurity and solute atoms segregate inhomogeneously in the same grain boundary both in 304 SS and Alloy 690. The grain boundary segregation tendencies (Sav) are B (11.8 ± 1.4) > P (5.4 ± 1.4) > N (4.7 ± 0.3) > C (3.7 ± 0.4) in 304 SS, and B (6.9 ± 0.9) > C (6.7 ± 0.4) > Si (1.5 ± 0.2) in Alloy 690. Cr atoms may co-segregate with C atoms at grain boundaries before carbide nucleation at the grain boundaries both in 304 SS and Alloy 690. Ni atoms generally deplete at grain boundary both in 304 SS and Alloy 690. The literature shows that the Ni atoms may co-segregate with P atoms at grain boundaries [28], but the P atoms segregation do not leads to Ni segregation in the current study. In the current study, Fe atoms may segregate or deplete at grain boundary in Alloy 690. But Fe atoms generally deplete at grain boundary in 304 SS. B atoms have the strongest grain boundary segregation tendency both in 304 SS and Alloy 690. The grain boundary segregation tendency and Gibbs free energy of B in 304 SS is higher than in Alloy 690. C atoms are easy to segregate at grain boundaries both in 304 SS and Alloy 690. The grain boundary segregation

  18. Phase Evolution and Mechanical Properties of AlCoCrFeNiSi x High-Entropy Alloys Synthesized by Mechanical Alloying and Spark Plasma Sintering

    Science.gov (United States)

    Kumar, Anil; Swarnakar, Akhilesh Kumar; Chopkar, Manoj

    2018-05-01

    In the current investigation, AlCoCrFeNiSi x (x = 0, 0.3, 0.6 and 0.9 in atomic ratio) high-entropy alloy systems are prepared by mechanical alloying and subsequently consolidated by spark plasma sintering. The microstructural and mechanical properties were analyzed to understand the effect of Si addition in AlCoCrFeNi alloy. The x-ray diffraction analysis reveals the supersaturated solid solution of the body-centered cubic structure after 20 h of ball milling. However, the consolidation promotes the transformation of body-centered phases partially into the face-centered cubic structure and sigma phases. A recently proposed geometric model based on the atomic stress theory has been extended for the first time to classify single phase and multi-phases on the high-entropy alloys prepared by mechanical alloying and spark plasma sintering process. Improved microhardness and better wear resistance were achieved as the Si content increased from 0 to 0.9 in the present high-entropy alloy.

  19. The effect of ion implantation on the oxidation resistance of vacuum plasma sprayed CoNiCrAlY coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Jie [Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 200050 (China); Shanghai Institute of Ceramic, Chinese Academy of Sciences, Shanghai 200050 (China); Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China); Zhao Huayu; Zhou Xiaming [Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 200050 (China); Shanghai Institute of Ceramic, Chinese Academy of Sciences, Shanghai 200050 (China); Tao Shunyan, E-mail: shunyantao@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 200050 (China); Shanghai Institute of Ceramic, Chinese Academy of Sciences, Shanghai 200050 (China); Ding Chuanxian [Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 200050 (China); Shanghai Institute of Ceramic, Chinese Academy of Sciences, Shanghai 200050 (China)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer We used ion implantation to improve the oxidation resistance of CoNiCrAlY coating. Black-Right-Pointing-Pointer The oxidation process of CoNiCrAlY coating at 1100 Degree-Sign C for 1000 h was studied. Black-Right-Pointing-Pointer The Nb ion implanted coating exhibited better oxidation resistance. Black-Right-Pointing-Pointer The influences of Nb and Al ion implantation into CoNiCrAlY coatings were evaluated. - Abstract: CoNiCrAlY coatings prepared by vacuum plasma spraying (VPS) were implanted with Nb and Al ions at a fluence of 10{sup 17} atoms/cm{sup 2}. The effects of ion implantation on the oxidation resistance of CoNiCrAlY coatings were investigated. The thermally grown oxide (TGO) formed on each specimen was characterized by XRD, SEM and EDS, respectively. The results showed that the oxidation process of CoNiCrAlY coatings could be divided into four stages and the key to obtaining good oxidation resistance was to remain high enough amount of Al and promote the lateral growth of TGO. The implantation of Nb resulted in the formation of continuous and dense Al{sub 2}O{sub 3} scale to improve the oxidation resistance. The Al implanted coating could form Al{sub 2}O{sub 3} scale at the initial stage, however, the scale was soon broken and TGO transformed to non-protective spinel.

  20. Evaluation of the corrosion resistance of Ni-Co-B coatings in simulated PEMFC environment

    Energy Technology Data Exchange (ETDEWEB)

    Gamboa, S.A.; Valenzuela, E.; Sebastian, P.J. [CIE-UNAM, 62580 Temixco, Morelos (Mexico); Gonzalez-Rodriguez, J.G. [UAEM-CIICAp, Av. Universidad 1001, Col. Chamilpa, 62210 Cuernavaca, Mor. (Mexico); Campillo, B. [Facultad de Quimica-UNAM, Cd. Universitaria, DF, CP 04510 (Mexico); Reyes-Rojas, A. [CIMAV, Miguel de Cervantes 120, Complejo Ind. Chihuahua, 31109 Chihuahua, Chih. (Mexico)

    2006-05-20

    The corrosion resistance behavior of Ni-Co-B coated carbon steel, Al 6061 alloy and 304 stainless steel was evaluated in simulated proton exchange membrane fuel cell (PEMFC) environment. The phase structure of the NiCoB based alloy was determined by Rietveld analysis. The PEMFC environment was constituted of 0.5M H{sub 2}SO{sub 4} at 60{sup o}C and the evaluation techniques employed included potentiodynamic polarization, linear polarization resistance, open circuit potential measurements and electrochemical impedance spectroscopy. The results showed that in all cases the corrosion resistance of the Ni-Co-B coating was higher than that of the uncoated alloys; about two orders of magnitude with respect to carbon steel and an order of magnitude compared to 304 stainless steel. Except for the uncoated 304 type stainless steel, the polarization curves for the coated specimens did not exhibit a passive region but only anodic dissolution. The corrosion potential value, E{sub corr}, was always nobler for the coated samples than for the uncoated specimens. This was true for the stainless steel in the passive region, but in the active state for the carbon steel and Al 6061 alloy. The corrosion of the underlying alloy occurred due to filtering of the solution through coating defects like microcracks, pinholes, etc. During the filtering process the E{sub corr} value of the coating decreased slowly until it reached a steady state value, close to the E{sub corr} value of the underlying alloy. (author)

  1. Effect of free Cr content on corrosion behavior of 3Cr steels in a CO2 environment

    Science.gov (United States)

    Li, Wei; Xu, Lining; Qiao, Lijie; Li, Jinxu

    2017-12-01

    The corrosion behavior of 3Cr steels with three microstructures (martensite, bainite, combined ferrite and pearlite) in simulated oil field formation water with a CO2 partial pressure of 0.8 MPa was investigated. The relationships between Cr concentrations in corrosion scales and corrosion rates were studied. The precipitated phases that contained Cr were observed in steels of different microstructures, and free Cr content levels were compared. The results showed that steel with the martensite microstructure had the highest free Cr content, and thus had the highest corrosion resistance. The free Cr content of bainite steel was lower than that of martensite steel, and the corrosion rate of bainite steel was higher than that of martensite steel. Because large masses of Cr were combined in ferrite and pearlite steel, the corrosion rates of ferrite and pearlite steel were the highest. Free Cr content in steel affects its corrosion behavior greatly.

  2. Corrosion of Fe-25 Cr Alloy with microconstituent additions of hafnium and platinum

    International Nuclear Information System (INIS)

    Srinivasan, V.

    1989-01-01

    The study reported was performed with a view to understanding the effects of minor additions of Hf and Pt on the corrosion behavior of a model chromia former, Fe-25Cr. Bulk addition of Hf or Pt was made at 1 wt.% level to the base alloy, Fe-25 Cr, and the experimental alloys were made by an ingot metallurgy route. Coupons were machined from the as-cast rods or forged prismatic bars, and metallographically polished to 1 μ alumina. Multiple samples were exposed to an H 2 /H 2 S/H 2 O/Ar gas mixture at 700 degrees C for times up to 192 hrs. Planar and cross-sections of scales formed on the substrate alloys were examined using a scanning electron microscope with an energy dispersive x-ray spectrometer (SEM/EDAX). A uniform chromia scale formed initially. This scale was broken down locally and slowly by the overgrowth of sulfide rich nodules. The effects of minor additions of Hf or Pt on the growth and breakdown of protective chromia scales are discussed in this paper

  3. Effect of current density and pH in obtaining the Ni-Fe alloy by electrodeposition; Efeito da densidade de corrente e pH na obtencao da liga Ni-Fe por eletrodeposicao

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Jose Anderson Machado; Raulino, Anamelia de Medeiros Dantas; Raulino, Jose Leonardo Costa; Campos, Ana Regina Nascimento; Prasad, Shiva; Santana, Renato Alexandre Costa de, E-mail: jmo.anderson@gmail.com, E-mail: anameliadantas@yahoo.com.br, E-mail: leonardo.jcr@hotmail.com, E-mail: arncampos@yahoo.com.br, E-mail: prasad@deq.ufcg.edu.br, E-mail: renatoacs@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), Cuite, PB (Brazil). Lab. de Eletroquimica e Corrosao

    2017-01-15

    Metallic coatings can be applied for different purposes, for example to improve the mechanical, catalytic, anti corrosive properties or simply to improve the decorative appearance. In the work the Fe-Ni alloys have been obtained by electrodeposition process using a simple electrolytic bath containing the reagents, nickel sulfate, iron sulfate and sodium tartrate. A complete experimental design 2{sup 2} , associated with the response surface methodology (RSM) technique was used as optimization tool. Chemical composition, current efficiency, surface morphology and electrochemical corrosion measures were performed. It was observed that a decrease in the pH favored an increase in iron and decrease in nickel contents in the alloy. The iron content influenced the alloy morphology. The best experiment showed an average corrosion resistance 5471.5 Ω.cm² and a corrosion current density 4.814x10{sup -6} A/cm². This experiment presented a composition of 70 wt% Ni and 30 wt% Fe in the alloy and an average deposition current efficiency of 58.7%. (author)

  4. Hot corrosion behavior of Ni-Cr-W-C alloys in impure helium gas

    International Nuclear Information System (INIS)

    Ohmura, Taizo; Sahira, Kensho; Sakonooka, Akihiko; Yonezawa, Noboru

    1976-01-01

    Influence of the minor alloy constituents such as Al, Mn and Si on the hot corrosion behavior of Ni-20Cr-20W-0.07C alloy was studied in 99.995% helium gas at 1000 0 C, comparing with that behavior of commercial Ni-base superalloys (Hastelloy X and Inconel 617). The low oxidizing potential in the impure helium gas usually causes selective oxidation of these elements and the growth of oxide whiskers on the surface of specimen at elevated temperature. The intergranular attack was caused by selective oxidation of Al, Si and Mn. The spalling of oxide film was restrained by addition of Mn and Si, providing tough spinel type oxide film on the surface and 'Keyes' on the oxide-matrix interface respectively. The amount and the morphology of the oxide whiskers depended on Si and Mn content. More than 0.29% of Si content without Mn always caused the growth of rather thinner whiskers with smooth surface, and the whiskers analyzed by electron diffraction patterns and EPMA to be Cr 2 O 3 containing Si. Mn addition changed the whiskers to thicker ones of spinel type oxide (MnCr 2 O 1 ) with rough surface. On the basis of these results, the optimum content of Al, Mn and Si to minimize the growth of whiskers, the intergranular attack and the spalling of oxide film was discussed. (auth.)

  5. Structure and corrosion properties of PVD Cr-N coatings

    International Nuclear Information System (INIS)

    Liu, C.; Bi, Q.; Ziegele, H.; Leyland, A.; Matthews, A.

    2002-01-01

    PVD Cr-N coatings produced by physical vapor deposition (PVD) are increasingly used for mechanical and tribological applications in various industrial sectors. These coatings are particularly attractive for their excellent corrosion resistance, which further enhances the lifetime and service quality of coated components. PVD Cr-N coated steels in an aqueous solution are usually corroded by galvanic attack via through-coating 'permeable' defects (e.g., pores). Therefore, the corrosion performance of Cr-N coated steel is determined by a number of variables of the coating properties and corrosive environment. These variables include: (i) surface continuity and uniformity; (ii) through-coating porosity; (iii) film density and chemical stability; (iv) growth stresses; (v) interfacial and intermediate layers; (vi) coating thickness; (vii) coating composition; and (viii) substrate properties. In this article, PVD Cr-N coatings were prepared, by electron-beam PVD and sputter deposition, with different compositions, thicknesses, and surface roughnesses, by changing the N 2 flow rate, applying multilayering techniques and changing the substrate finish prior to coating. The microstructure of such coatings is investigated by various analytical techniques such as glancing angle x-ray diffraction and scanning electron microscopy, which are also correlated with the corrosion performance of the coated steel. Both dc polarization and ac impedance spectroscopy were employed to investigate the corrosion resistance of Cr-N coated steel in a 0.5N NaCl solution. It has been found that the N 2 flow rate during reactive deposition strongly determines the microstructure of Cr-N coatings (due to the changing nitrogen content in the film) and can thus affect the corrosion resistance of coated systems. The surface finish of the steel substrate also affects the uniformity and coverage of PVD coatings; grooves and inclusions on the original substrate can raise the susceptibility of coated

  6. Enhanced corrosion resistance and hemocompatibility of biomedical NiTi alloy by atmospheric-pressure plasma polymerized fluorine-rich coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Penghui; Li, Limin [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wang, Wenhao [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Division of Spine Surgery, Department of Orthopaedics and Traumatology, Pokfulam, Hong Kong (China); Jin, Weihong [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Liu, Xiangmei [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Ministry of Education Key Laboratory for the Green Preparation and Application of Functional Materials, Hubei University, Wuhan, Hubei 430062 (China); Yeung, Kelvin W.K. [Division of Spine Surgery, Department of Orthopaedics and Traumatology, Pokfulam, Hong Kong (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

    2014-04-01

    Highlights: • Fluoropolymer is deposited on NiTi alloy via atmospheric-pressure plasma polymerization. • The corrosion resistance of NiTi alloy in SBF and DMEM is evidently improved. • The adsorption ratio of albumin to fibrinogen is increased on the coated surface. • The reduced platelet adhesion number indicates better in vitro hemocompatibility. - Abstract: To improve the corrosion resistance and hemocompatibility of biomedical NiTi alloy, hydrophobic polymer coatings are deposited by plasma polymerization in the presence of a fluorine-containing precursor using an atmospheric-pressure plasma jet. This process takes place at a low temperature in air and can be used to deposit fluoropolymer films using organic compounds that cannot be achieved by conventional polymerization techniques. The composition and chemical states of the polymer coatings are characterized by fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The corrosion behavior of the coated and bare NiTi samples is assessed and compared by polarization tests and electrochemical impedance spectroscopy (EIS) in physiological solutions including simulated body fluids (SBF) and Dulbecco's Modified Eagle's medium (DMEM). The corrosion resistance of the coated NiTi alloy is evidently improved. Protein adsorption and platelet adhesion tests reveal that the adsorption ratio of albumin to fibrinogen is increased and the number of adherent platelets on the coating is greatly reduced. The plasma polymerized coating renders NiTi better in vitro hemocompatibility and is promising as a protective and hemocompatible coating on cardiovascular implants.

  7. A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Zheng, Jingwu; Lin, Min; Xia, Qingping

    2012-01-01

    A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

  8. The effect of heat treatments on the corrosion behavior of Zircaloy-4

    International Nuclear Information System (INIS)

    Zhou Bangxin; Zhao Wenjin; Miao Zhi; Pan Shufang; Li Cong; Jiang Yourong

    1996-06-01

    The effect of penultimate annealing temperature and cooling rate on the corrosion behavior of Zircaloy-4 cladding tube has been investigated. Both nodular corrosion and uniform corrosion resistance can be improved obviously after changing the heat treatment from the original annealing at 650 degree C to quenching from 830 degree C (upper temperature of alpha phase region or lower temperature of beta phase region). Although the nodular corrosion resistance can be improved obviously after quenching from beta phase, there was a second transition in the variation between weight gain and exposure time, which shows a poor uniform corrosion resistance after a long exposure time during the autoclave tests. The main factor of affecting corrosion behavior is the solid solution contents of Fe and Cr in alpha zirconium rather than the size of second phase particles. About 200 μg/g Fe and Cr super saturated solid solution in alpha zirconium could get good uniform and nodular corrosion resistance, but much more solid solution contents of Fe and Cr in alpha zirconium could bring about a trend toward poor uniform corrosion resistance for long-term exposure time. (14 refs., 10 figs., 1 tab.)

  9. Evaluation of properties of low activation Mn-Cr steel. 3. Evaluation of corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Co., Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sato, Ikuo; Kusuhashi, Mikio; Hatakeyama, Takeshi [Japan Steel Works Ltd., Muroran, Hokkaido (Japan). Muroran Plant; Takahashi, Heishichiro [Hokkaido Univ., Sapporo, Hokkaido (Japan); Kikuchi, Mitsuru [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2002-05-01

    JAERI and the Japan Steel Works LTD. (JSW) have developed new Mn-Cr steels as low induced activation material. Until now, chemical composition and metallurgical processes were optimized and some steels named VC-series were selected. The properties of the steels have been evaluated and reported elsewhere. In this study, corrosion resistance of VC-series was studied. Corrosion tests for stainless steels were performed to investigate a relationship between corrosion rate and chemical composition or sensitization. Furthermore, corrosion tests under actual environment for the vacuum vessel of the reinforced JT-60 were done for non-magnetic steels. As a result, almost no weight change was observed for uniform and gap corrosion tests, No crack was shown for double U-bend corrosion tests. (author)

  10. Thermodynamics of oxygen solutions in Fe-40% Ni-15% Cr melts containing Mn, Si, Ti, Al

    International Nuclear Information System (INIS)

    Dashevskij, V.Ya.; Makarova, N.N.; Grigorovich, K.V.; Kashin, V.I.; Polikarpova, N.V.

    2000-01-01

    Thermodynamic analysis and experimental studied are performed for oxygen solutions in Fe-40% Ni-15% Cr melts where Mn, Si, Ti, Al are used as reducing agents. It is revealed that in the alloys studied the affinity of reducing agents to oxygen essentially lower than in liquid iron, nickel and Fe-40% Ni alloy. This is explained by the fact that the oxygen activity in melts noticeably decreases due to a high chromium content whereas the activity of reducing elements increases in a rather less degree. The agreement between analytical and experimental results confirms the validity of the calculation technique [ru

  11. Martensite shear phase reversion-induced nanograined/ultrafine-grained Fe-16Cr-10Ni alloy: The effect of interstitial alloying elements and degree of austenite stability on phase reversion

    Energy Technology Data Exchange (ETDEWEB)

    Misra, R.D.K., E-mail: dmisra@louisiana.edu [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Madison Hall Room 217, P.O. Box 44130, Lafayette, LA 70504-1430 (United States); Zhang, Z.; Venkatasurya, P.K.C. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Madison Hall Room 217, P.O. Box 44130, Lafayette, LA 70504-1430 (United States); Somani, M.C.; Karjalainen, L.P. [Department of Mechanical Engineering, University of Oulu, P.O. Box 4200, Oulu 90014 (Finland)

    2010-11-15

    Research highlights: {yields} Development of a novel process involving phase-reversion annealing process. {yields} Austensite stability strongly influences development of nanograined structure. {yields} Interstitial elements influence microstructural evolution during annealing. - Abstract: We describe here an electron microscopy study of microstructural evolution associated with martensitic shear phase reversion-induced nanograined/ultrafine-grained (NG/UFG) structure in an experimental Fe-16Cr-10Ni alloy with very low interstitial content. The primary objective is to understand and obtain fundamental insights on the influence of degree of austenite stability (Fe-16Cr-10Ni, 301LN, and 301 have different austenite stability index) and interstitial elements (carbon and nitrogen) in terms of phase reversion process, microstructural evolution during reversion annealing, and temperature-time annealing sequence. A relative comparison of Fe-16Cr-10Ni alloy with 301LN and 301 austenitic stainless steels indicated that phase reversion in Fe-16Cr-10Ni occurred by shear mechanism, which is similar to that observed for 301, but is different from the diffusional mechanism in 301LN steel. While the phase reversion in the experimental Fe-16Cr-10Ni alloy and 301 austenitic stainless steel occurred by shear mechanism, there were fundamental differences between these two alloys. The reversed strain-free austenite grains in Fe-16Cr-10Ni alloy were characterized by nearly same crystallographic orientation, where as in 301 steel there was evidence of break-up of martensite laths during reversion annealing resulting in several regions of misoriented austenite grains in 301 steel. Furthermore, a higher phase reversion annealing temperature range (800-900 deg. C) was required to obtain a fully NG/UFG structure of grain size 200-600 nm. The difference in the phase reversion and the temperature-time sequence in the three stages is explained in terms of Gibbs free energy change that

  12. Development of Ultra-high Purity (UHP) Fe-Based Alloys with High Creep and Oxidation Resistance for A-USC Technology

    Science.gov (United States)

    Hamdani, Fethi; Das, Nishith K.; Shoji, Tetsuo

    2018-06-01

    The design of ultra-high purity (UHP) Fe-based model alloys for advanced ultra-supercritical (A-USC) technology is attempted in this work. Creep testing has been performed in air at 700 °C and a stress level of 150 MPa. Analysis of the fracture surface and cross section of the crept specimen was performed. To evaluate the oxidation resistance in A-USC conditions, oxidation testing was performed in supercritical water (SCW) at 700 °C and 25 MPa. Weight gain (WG) measurements and meticulous characterization of the oxide scale were carried out. Based on thermodynamics and density functional theory calculations, some reactive elements in the Fe-Cr-Ni system were designated to promote precipitation strengthening and to improve the hydrogen-accelerated oxidation resistance. The addition of a 2 wt pct Mo into Fe-22Cr-22Ni-0.6Nb wt pct-based matrix did not significantly improve the creep resistance. The addition of 0.26 wt pct Zr coupled with cold working was effective for improving creep properties. The Mo-modified model alloy showed almost the same WG value as SUS310, while the Zr-modified alloy showed a higher WG value. Meanwhile, a Cr-enriched continuous oxide layer was formed at the oxidation front of the Zr-modified alloy and SUS310S after exposure to SCW conditions.

  13. Development of Ultra-high Purity (UHP) Fe-Based Alloys with High Creep and Oxidation Resistance for A-USC Technology

    Science.gov (United States)

    Hamdani, Fethi; Das, Nishith K.; Shoji, Tetsuo

    2018-03-01

    The design of ultra-high purity (UHP) Fe-based model alloys for advanced ultra-supercritical (A-USC) technology is attempted in this work. Creep testing has been performed in air at 700 °C and a stress level of 150 MPa. Analysis of the fracture surface and cross section of the crept specimen was performed. To evaluate the oxidation resistance in A-USC conditions, oxidation testing was performed in supercritical water (SCW) at 700 °C and 25 MPa. Weight gain (WG) measurements and meticulous characterization of the oxide scale were carried out. Based on thermodynamics and density functional theory calculations, some reactive elements in the Fe-Cr-Ni system were designated to promote precipitation strengthening and to improve the hydrogen-accelerated oxidation resistance. The addition of a 2 wt pct Mo into Fe-22Cr-22Ni-0.6Nb wt pct-based matrix did not significantly improve the creep resistance. The addition of 0.26 wt pct Zr coupled with cold working was effective for improving creep properties. The Mo-modified model alloy showed almost the same WG value as SUS310, while the Zr-modified alloy showed a higher WG value. Meanwhile, a Cr-enriched continuous oxide layer was formed at the oxidation front of the Zr-modified alloy and SUS310S after exposure to SCW conditions.

  14. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    International Nuclear Information System (INIS)

    Przondziono, J; Szatka, W; Walke, W; Młynarski, R

    2012-01-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  15. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2009-01-01

    Surface contaminants as a result of thermo-mechanical processing of magnesium alloys, e.g. sheet rolling, can have a negative effect on the corrosion resistance of magnesium alloys. Especially contaminants such as Fe, Ni and Cu, left on the surface of magnesium alloys result in the formation...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... cleaning the AZ31 sheet. However, to obtain reasonable corrosion resistance at least 5 mu m of the surface of AZ31 magnesium alloy sheet have to be removed....

  16. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  17. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    Science.gov (United States)

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  18. SEPARATION OF Fe (III, Cr(III, Cu(II, Ni(II, Co(II, AND Pb(II METAL IONS USING POLY(EUGENYL OXYACETIC ACID AS AN ION CARRIER BY A LIQUID MEMBRANE TRANSPORT METHOD

    Directory of Open Access Journals (Sweden)

    La Harimu

    2010-06-01

    Full Text Available Fe (III, Cr(III, Cu(II, Ni(II, Co(II, and Pb(II  metal ions had been separated using poly(eugenyl oxyacetic acid as an ion carrier by bulk liquid membrane transport method. The effect of pH, polyeugenyl oxyacetic acid ion carrier concentration, nitric acid concentration in the stripping solution, transport time, and metal concentration were optimized. The result showed that the optimum condition for transport of metal ions was at pH 4 for ion Fe(III and at pH 5 for Cr(III, Cu(II, Ni(II, Co(II, and Pb(II ions. The carrier volumes were optimum with concentration of 1 x 10-3 M at 7.5 mL for Cr(III, Cu (II,  Ni(II, Co(II ions and at 8.5 mL for Fe(III and Pb(II ions. The concentration of HNO3 in stripping phase was optimum at 2 M for Fe(III and Cu(II ions, 1 M for Cr(III, Ni(II and Co(II ions, and 0.5 M for Pb(II ion. The optimum transport times were 36 h for Fe(III and Co(II ions, and 48 h for Cr(III, Cu (II, Ni(II, and Pb(II ions. The concentration of metal ions accurately transported were 2.5 x 10-4 M for Fe(III and Cr(III ions, and 1 M for Cu (II, Ni(II, Co(II, and Pb(II ions. Compared to other metal ions the transport of Fe(III was the highest with selectivity order of Fe(III > Cr(III > Pb(II > Cu(II > Ni(II > Co(II. At optimum condition, Fe(III ion was transported through the membrane at 46.46%.   Keywords: poly(eugenyl oxyacetic acid, transport, liquid membrane, Fe (III, Cr(III, Cu(II, Ni(II, Co(II, and Pb(II ions

  19. Corrosion resistance enhancement of Ni-P-nano SiO{sub 2} composite coatings on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Sadreddini, Sina, E-mail: sina.sadreddini1986@gmail.com [Department of Materials Science and Engineering, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Afshar, Abdollah [Department of Materials Science and Engineering, Sharif university of Technology, Tehran (Iran, Islamic Republic of)

    2014-06-01

    In this study, the influences of different concentrations of SiO{sub 2} nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO{sub 2} Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO{sub 2} particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO{sub 2} was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO{sub 2} nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results illustrated that the corrosion rate decreases (6.5–0.6 μA/cm{sup 2}) and the corrosion potential increases (−0.64 to −0.3) with increasing the quantity of the SiO{sub 2} nanoparticles in the bath. Moreover, Ni-p-SiO{sub 2} nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  20. Optimization of the method for determining the corrosion-crevice repassivation potential of Ni-Cr-Mo alloys

    International Nuclear Information System (INIS)

    Fukaya, Yuichi; Akashi, Masatsune; Sasaki, Hidetsugu; Tsujikawa, Shigeo

    2007-01-01

    In order to quantitatively evaluate the resistance of a candidate overpack material for geological disposal of high-level nuclear waste to the crevice corrosion, the optimized test method for determining the corrosion-crevice repassivation potential, E R,CREV , of a Ni-Cr-Mo alloy (Alloy 22) was developed based on that of stainless steels (JIS G0592). It was found that two restrictions shall be satisfied for determining the valid value of E R,CREV for Alloy 22. Restriction (a) was to avoid transpassive dissolution, and (b) was to obtain a penetration depth of 65 μm or more in creviced areas. The recommended procedure in JIS G 0592 at the corrosion-crevice initiation stage, which involved the potentiodynamic anodic polarization at a scan rate of 30 mV min -1 , could not satisfy the restriction (a). Consequently, we adopted the potentiostatic holding at the potential below the critical potential for transpassive dissolution. The recommended procedure in JIS G 0592 at the corrosion-crevice propagation stage, which involved the galvanostatic holding at an applied current of 200 μA for 2 hours, could not always satisfy the restriction (b), and the applied current of 1600 μA or more could not satisfy the restriction (a). Therefore, we adopted the galvanostatic holding at a current of 800 μA for 2 hours. The limits of safety usage of Alloy 22 were evaluated by values of E R,CREV which were measured with the optimized procedure in 0.1 to 4 mol dm -3 sodium chloride solutions at 90degC. (author)

  1. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets; Avaliacao do efeito de tratamentos superficiais na resistencia a corrosao de magnetos de Nd-Fe-B

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Emerson Alves

    2009-07-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase ({psi}). Treatment with silane, cerium, sam, Cr 6{sup +}, tricationic phosphate followed by bath of chromium trioxide and in NaH{sup 2}PO{sup 4} solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH{sup 2}PO{sup 4} solution for

  2. Effects of metal ions on the reactivity and corrosion electrochemistry of Fe/FeS nanoparticles.

    Science.gov (United States)

    Kim, Eun-Ju; Kim, Jae-Hwan; Chang, Yoon-Seok; Turcio-Ortega, David; Tratnyek, Paul G

    2014-04-01

    Nano-zerovalent iron (nZVI) formed under sulfidic conditions results in a biphasic material (Fe/FeS) that reduces trichloroethene (TCE) more rapidly than nZVI associated only with iron oxides (Fe/FeO). Exposing Fe/FeS to dissolved metals (Pd(2+), Cu(2+), Ni(2+), Co(2+), and Mn(2+)) results in their sequestration by coprecipitation as dopants into FeS and FeO and/or by electroless precipitation as zerovalent metals that are hydrogenation catalysts. Using TCE reduction rates to probe the effect of metal amendments on the reactivity of Fe/FeS, it was found that Mn(2+) and Cu(2+) decreased TCE reduction rates, while Pd(2+), Co(2+), and Ni(2+) increased them. Electrochemical characterization of metal-amended Fe/FeS showed that aging caused passivation by growth of FeO and FeS phases and poisoning of catalytic metal deposits by sulfide. Correlation of rate constants for TCE reduction (kobs) with electrochemical parameters (corrosion potentials and currents, Tafel slopes, and polarization resistance) and descriptors of hydrogen activation by metals (exchange current density for hydrogen reduction and enthalpy of solution into metals) showed the controlling process changed with aging. For fresh Fe/FeS, kobs was best described by the exchange current density for activation of hydrogen, whereas kobs for aged Fe/FeS correlated with electrochemical descriptors of electron transfer.

  3. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  4. The Effects of CO{sub 2} Pressure on Corrosion and Carburization Behaviors of Chromia-forming Austenitic Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jung; Kim, Sung Hwan; Jang, Changheui [KAIST, Daejeon (Korea, Republic of)

    2015-05-15

    By applying S-CO{sub 2} cycle to SFR, the inherent safety could be improved by alleviating the concern of explosive reaction between high temperature steam and liquid sodium as well as increased thermal efficiency at 500-550 .deg. C compared to helium Brayton cycle. Meanwhile, from the material point of view, a compatibility such as corrosion and carburization of candidate materials in S-CO{sub 2} environment should be evaluated to assure the long-term integrity of IHX. It has been previously reported that Ni-base alloys and high-Cr Fe-base austenitic alloys showed a good corrosion resistance by the formation of thin chromia layer while carburization behaviors of those materials were not properly investigated. Corrosion and carburization behaviors of three chromia-forming austenitic alloys (Ni-base alloys and Alloy 800HT) were evaluated in S-CO{sub 2} (200 bar) and CO{sub 2} (1 bar) environment at 550.650 .deg. C for 1000 h. For all test materials, a good corrosion resistance was exhibited by the formation of thin chromia (Cr{sub 2}O{sub 3}) with small amount of minor oxides such as Mn1.5Cr1.5O{sub 4}, Al{sub 2}O{sub 3}, and TiO{sub 2}.

  5. Hardness and Wear Resistance of TiC-Fe-Cr Locally Reinforcement Produced in Cast Steel

    Directory of Open Access Journals (Sweden)

    Olejnik E.

    2016-06-01

    Full Text Available In order to increase wear resistance cast steel casting the TiC-Fe-Cr type composite zones were fabricated. These zones were obtained by means of in situ synthesis of substrates of the reaction TiC with a moderator of a chemical composition of white cast iron with nickel of the Ni-Hard type 4. The synthesis was carried out directly in the mould cavity. The moderator was applied to control the reactive infiltration occurring during the TiC synthesis. The microstructure of composite zones was investigated by electron scanning microscopy, using the backscattered electron mode. The structure of composite zones was verified by the X-ray diffraction method. The hardness of composite zones, cast steel base alloy and the reference samples such as white chromium cast iron with 14 % Cr and 20 % Cr, manganese cast steel 18 % Mn was measured by Vickers test. The wear resistance of the composite zone and the reference samples examined by ball-on-disc wear test. Dimensionally stable composite zones were obtained containing submicron sizes TiC particles uniformly distributed in the matrix. The macro and microstructure of the composite zone ensured three times hardness increase in comparison to the cast steel base alloy and one and a half times increase in comparison to the white chromium cast iron 20 % Cr. Finally ball-on-disc wear rate of the composite zone was five times lower than chromium white cast iron containing 20 % Cr.

  6. Corrosion behavior of steels in liquid lead bismuth with low oxygen concentrations

    Science.gov (United States)

    Kurata, Yuji; Futakawa, Masatoshi; Saito, Shigeru

    2008-02-01

    Corrosion tests in pots were conducted to elucidate corrosion behavior of various steels in liquid lead-bismuth for 3000 h under the condition of an oxygen concentration of 5 × 10 -8 wt% at 450 °C and an oxygen concentration of 3 × 10 -9 wt% at 550 °C, respectively. Significant corrosion was not observed at 450 °C for ferritic/martensitic steels, F82H, Mod.9Cr-1Mo steel, 410SS, 430SS except 2.25Cr-1Mo steel. Pb-Bi penetration into steels and dissolution of elements into Pb-Bi were severe at 550 °C even for ferritic/martensitic steels. Typical dissolution attack occurred for pure iron both at 550 °C without surface Fe 3O 4 and at 450 °C with a thin Fe 3O 4 film. Ferritization due to dissolution of Ni and Cr, and Pb-Bi penetration were recognized for austenitic stainless steels, 316SS and 14Cr-16Ni-2Mo steel at both temperatures of 450 °C and 550 °C. The phenomena were mitigated for 18Cr-20Ni-5Si steel. In some cases oxide films could not be a corrosion barrier in liquid lead-bismuth.

  7. Investigation of decomposition of solid solution of Ni-Cr-Fe 77/16/7 over-saturated in carbon during tempering at various temperatures

    International Nuclear Information System (INIS)

    Duffaut, Francois

    1966-01-01

    In its first part, this research thesis reports the investigation of the structure of the tempered Ni-Cr-Fe 77/16/7 alloy by using optical and electronic microscopy. The second part addresses the relationship between the structural status of the alloy and its electrochemical behaviour. The third part reports the investigation of the Portevin - Le Chatelier phenomenon in relationship with the decomposition of the solid solution. A last part addresses the investigation of a possible microstructure ordering of the Ni-Cr-Fe 77/16/7 alloy

  8. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    International Nuclear Information System (INIS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-01-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  9. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Yiqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zuo, Min; Tao, Lei; Wang, Wei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Hefei 230009 (China); Bai, Peiwen [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China)

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  10. Microstructure and corrosion resistance of Ni-based alloy laser coatings with nanosize CeO2 addition

    Science.gov (United States)

    Zhang, Shi Hong; Li, Ming Xi; Yoon, Jae Hong; Cho, Tong Yul; Zhu He, Yi; Lee, Chan Gyu

    2008-07-01

    Micron-size Ni-base alloy (NBA) powders were mixed with both 1.5 wt.% (hereinafter %) micron-size CeO2 (m-CeO2) and also 1.5% and 3.0% nano-size CeO2 (n- CeO2) powders. These mixtures were coated on low-carbon steel (Q235) by 2.0 kW CO2 laser cladding. The effects on the microstructures, phases and electrochemical corrosion of the coatings upon the addition of m- and n- CeO2 powders to NBA (m- and n- CeO2 /NBA) have been investigated. The results showed that a smooth coating was prepared under suitable processing parameters (P= 2.0 kW, V= 180 mm min- 1) by adding 1.5% n- CeO2. In addition to the primary phases of γ-Ni, Cr23 C6 and Ni3 B in the Ni-base alloy coating, CeNi3 was formed in Ni-base alloy coatings with both n- CeO2 and m-CeO2 particles, and CeNi5 appeared in the coating upon decreasing the size of CeO2 particles. Well-developed dendrites were observed in the Ni-base alloy coating; directional dendrites grew at the interface in the coating upon the addition of m-CeO2, whereas fine and multioriented dendrites grew upon decreasing the size of CeO2 particles to the nanoscale. Actinomorphic dendrites and compact equiaxed dendrites grew from the interface to near the surface upon increasing the content of n- CeO2 from 1.5 to 3.0%. In strongly acidic HNO3 solution, the severe corrosion of dendrites occurred and there were many corrosion pits in the Ni-base alloy coating; intercrystalline corrosion also has a dominant role upon the addition of m-CeO2, whereas uniform corrosion occurs in the coating as the size of CeO2 particles is decreased to nanoscale.

  11. Microstructure and corrosion resistance of Ni-based alloy laser coatings with nanosize CeO2 addition

    Directory of Open Access Journals (Sweden)

    Shi Hong Zhang et al

    2008-01-01

    Full Text Available Micron-size Ni-base alloy (NBA powders were mixed with both 1.5 wt.% (hereinafter % micron-size CeO2 (m-CeO2 and also 1.5% and 3.0% nano-size CeO2 (n- CeO2 powders. These mixtures were coated on low-carbon steel (Q235 by 2.0 kW CO2 laser cladding. The effects on the microstructures, phases and electrochemical corrosion of the coatings upon the addition of m- and n- CeO2 powders to NBA (m- and n- CeO2 /NBA have been investigated. The results showed that a smooth coating was prepared under suitable processing parameters (P= 2.0 kW, V= 180 mm min- 1 by adding 1.5% n- CeO2. In addition to the primary phases of γ-Ni, Cr23 C6 and Ni3 B in the Ni-base alloy coating, CeNi3 was formed in Ni-base alloy coatings with both n- CeO2 and m-CeO2 particles, and CeNi5 appeared in the coating upon decreasing the size of CeO2 particles. Well-developed dendrites were observed in the Ni-base alloy coating; directional dendrites grew at the interface in the coating upon the addition of m-CeO2, whereas fine and multioriented dendrites grew upon decreasing the size of CeO2 particles to the nanoscale. Actinomorphic dendrites and compact equiaxed dendrites grew from the interface to near the surface upon increasing the content of n- CeO2 from 1.5 to 3.0%. In strongly acidic HNO3 solution, the severe corrosion of dendrites occurred and there were many corrosion pits in the Ni-base alloy coating; intercrystalline corrosion also has a dominant role upon the addition of m-CeO2, whereas uniform corrosion occurs in the coating as the size of CeO2 particles is decreased to nanoscale.

  12. Stainless steel welding method with excellent nitric acid corrosion resistance

    International Nuclear Information System (INIS)

    Matsushita, Yukinobu; Inazumi, Toru; Hyakubo, Tamako; Masamura, Katsumi.

    1996-01-01

    The present invention concerns a welding method for a stainless steel used in a circumstance being in contact with a highly oxidizing nitric acid solution such as nuclear fuel reprocessing facilities, upon welding 316 type austenite steel containing Mo while giving excellent nitric acid resistance. A method of TIG welding using a filler metal having a composition of C, Si, Mn, P, S, Ni, Cr, Mo and Cu somewhat different from a stainless steel mother material in which C, Si, Mn, P, S, Ni, Cr and Mo are specified comprises a step of TIG-welding the surface of the mother material and a step of TIG-welding the rear face of the mother material, in which the welding conditions for the rear face of the mother material are such that the distance between the surface of the outermost welding metal layer on the side of the surface of the mother material and the bottom of the groove is not less than 5mm, and an amount of welding heat is made constant. As a result, even if the method is used in a circumstance being in contact with a highly corrosive solution such as nitric acid, corrosion resistance is not degraded. (N.H.)

  13. Effect of surface treatment on the interfacial contact resistance and corrosion resistance of Fe–Ni–Cr alloy as a bipolar plate for polymer electrolyte membrane fuel cells

    International Nuclear Information System (INIS)

    Yang, Meijun; Zhang, Dongming

    2014-01-01

    The bipolar plate is an important component of the PEMFC (polymer electrolyte membrane fuel cell) because it supplies the pathway of electron flow between each unit cell. Fe–Ni–Cr alloy is considered as a good candidate material for bipolar plate, but it is limited to use as a bipolar plate due to its high ICR (interfacial contact resistance) and corrosion problem. In order to explore a cost-effective method on surface modification, various chemical and electrochemical treatments are performed on Fe–Ni–Cr alloy to acquire the effect of the surface modification on the ICR and corrosion behavior. The ICR and corrosion resistance of Fe–Ni–Cr alloy can be effectively controlled by the chemical treatment of immersion in the mixed acid solution with 10 vol% HNO 3 , 2 vol% HCl and 1 vol% HF for 10 min at 65 °C and then was placed in 30 vol% HNO 3 solution for 5 min. The chemical treatment is more effective on reducing ICR and improving corrosion resistance than that of electrochemical methods (be carried out in the 2 mol/L H 2 SO 4 solution with the electrical potential from −0.4 V to 0.6 V) for Fe–Ni–Cr alloy as a bipolar plate for polymer electrolyte membrane fuel cells. - Highlights: • The procedure of the surface treatments on Fe–Ni–Cr alloy as bipolar plate was described in detail. • Effects of various surface treatments on the interfacial contact resistivity and corrosion behavior were discussed. • The mechanism of the surface modification was particularly analyzed

  14. Hot corrosion behavior of Ni-Cr-W-C alloys in impure He gas

    International Nuclear Information System (INIS)

    Ohmura, Taizo; Sahira, Kensho; Sakonooka, Akihiko; Yonezawa, Noboru

    1977-01-01

    Influence of the minor alloy constituents such as Al, Mn and Si on the hot corrosion behavior of Ni-20Cr-20W-0.07C alloy was studied in 99.995%He gas at 1,000 0 C, in comparison with the behavior of commercial Ni-base superalloys (Hastelloy X and Inconel 617). The low oxidizing potential in the impure He gas usually causes selective oxidation of the elements described above and the growth of oxide whiskers on the surface of specimen at elevated temperatures. The intergranular attack was caused by selective oxidation of Al, Si and Mn. The spalling of oxide film was restrained by additions of Mn and Si, providing tough spinel type oxide film on the surface and 'keys' on the oxide-matrix interface respectively. The amount and morphology of the oxide whiskers depended on Si and Mn contents. Si of more than 0.29% without Mn always caused the growth of rather thinner whiskers with smooth surface, and the whiskers analyzed by electron diffraction patterns and EPMA to be Cr 2 O 3 containing Si. Mn addition changes the whiskers to thicker ones of spinel type oxide (MnCr 2 O 4 ) with rough surface. On the basis of these results, the optimum contents of Al, Mn and Si to minimize the growth of whiskers, the intergranular attack, and the spalling of oxide film were discussed. (auth.)

  15. Kinetics of steel corrosion in water

    International Nuclear Information System (INIS)

    Vettegren', V.I.; Bashkarev, A.Ya.; Danchukov, K.G.; Morozov, G.I.

    2003-01-01

    Kinetics of corrosion damage accumulation in steels of different composition (Cr-Ni-Mo-Ti, Cr-Ni-Mn-N-V, Cr-Ni-N-Mn-Mo, Cr-Ni-Nb, Cr-Ni-Ti, Cr-Mn-Ni, Mn-Al-Nb-Si, Mn-Cr-Al-Si and Mn-Al-Si) in NaCl solution and in sea water was studied. It is shown that degree of corrosion damage relates to time according to the first order reaction expression. The values of corrosion activation energy and of parameter characterizing protection properties of corrosion film are determined [ru

  16. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  17. Effects of compositional modifications on the sensitization behavior of Fe-Cr-Mn steels

    International Nuclear Information System (INIS)

    Edgemon, G.L.; Tortorelli, P.F.; Bell, G.E.C.

    1992-01-01

    Fe-Cr-Mn steels may possibly be used in conjuction with aqueous blankets or coolants in a fusion device. Therefore, standard chemical immersion (modified Strauss) tests were conducted to characterize the effects of compositional modifications on the thermal sensitization behavior of these steels. A good correlation among weight losses, intergranular corrosion, and cracking was found. The most effective means of decreasing their susceptibility was through reduction of the carbon concentration of these steels to 0.1%, but the sensitization resistance of Fe-Cr-Mn-0.1 C compositions was still inferior to type 304L and other similar stainless steels. Alloying additions that form stable carbides did not have a very significant influence on the sensitization behavior. (orig.)

  18. Optimization of the Deposition Parameters of HVOF FeMnCrSi+Ni+B Thermally Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Gustavo Bavaresco Sucharski

    2015-06-01

    Full Text Available AbstractHVOF thermal spray process produces coatings with low porosity and low oxide content, as well as high substrate adhesion. Small variations on the parameters of the HVOF process can generate coatings with different characteristics and properties, which also is chemical composition depended of the alloy. FeMnCrSi alloy is a cavitation resistant class of material with a great potential for HVOF deposition use. The main goal of this article is to study the influence of some HVOF parameters deposition, as standoff distance, powder feed rate and carrier gas pressure on three different alloys. FeMnCrSi experimental alloys with some variations in nickel and boron content were studied. Taguchi experimental design with L9 orthogonal array was used in this work. Porosity, oxide content, tensile adhesion strength and microhardness of the coatings were evaluated. The results indicated that all factors have significant influence on these properties. Chemical composition of the alloys was the most important factor, followed by the carrier gas pressure, standoff distance and powder feed rate. The addition of Ni, produces coatings with lower levels of oxide content and porosity. An experiment with improved parameters was conducted, and a great improvement on the coating properties was observed.

  19. A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

    2012-11-15

    A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

  20. Quality of Metal Deposited Flux Cored Wire With the System Fe-C-Si-Mn-Cr-Mo-Ni-V-Co

    Science.gov (United States)

    Gusev, Aleksander I.; Kozyrev, Nikolay A.; Osetkovskiy, Ivan V.; Kryukov, Roman E.; Kozyreva, Olga A.

    2017-10-01

    Studied the effect of the introduction of vanadium and cobalt into the charge powder fused wire system Fe-C-Si-Mn-Cr-Ni-Mo-V, used in cladding assemblies and equipment parts and mechanisms operating under abrasive and abrasive shock loads. the cored wires samples were manufactured in the laboratory conditions and using appropriate powder materials and as a carbonfluoride contained material were used the dust from gas purification of aluminum production, with the following components composition, %: Al2O3 = 21-46.23; F = 18-27; Na2O = 8-15; K2O = 0.4-6; CaO = 0.7-2.3; Si2O = 0.5-2.48; Fe2O3 = 2.1-3.27; C = 12.5-30.2; MnO = 0.07-0.9; MgO = 0.06-0.9; S = 0.09-0.19; P = 0.1-0.18. Surfacing was produced on the St3 metal plates in 6 layers under the AN-26C flux by welding truck ASAW-1250. Cutting and preparation of samples for research had been implemented. The chemical composition and the hydrogen content of the weld metal were determined by modern methods. The hardness and abrasion rate of weld metal had been measured. Conducted metallographic studies of weld metal: estimated microstructure, grain size, contamination of oxide non-metallic inclusions. Metallographic studies showed that the microstructure of the surfaced layer by cored wire system Fe-C-Si-Mn-Cr-Mo-Ni-V-Co is uniform, thin dendrite branches are observed. The microstructure consists of martensite, which is formed inside the borders of the former austenite grain retained austenite present in small amounts in the form of separate islands, and thin layers of δ-ferrite, which is located on the borders of the former austenite grains. Carried out an assessment the effect of the chemical composition of the deposited metal on the hardness and wear and hydrogen content. In consequence of multivariate correlation analysis, it was determined dependence to the hardness of the deposited layer and the wear resistance of the mass fraction of the elements included in the flux-cored wires of the system Fe-C-Si-Mn-Cr-Mo-Ni

  1. Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part II: Cavitation Erosion

    Directory of Open Access Journals (Sweden)

    D. Kekes

    2014-12-01

    Full Text Available Composite coatings with five different proportions of WC-Co/Cr and NiCrFeBSiC components were deposited on stainless steel by HVOF spraying. Cavitation erosion tests were performed and the material removal micro-mechanisms were identified by SEM of both the eroded areas and the specimens’ cross-sections. Waves’ propagation and deflection at the weak interfaces within the coatings resulted in local tensile stresses perpendicular to the interface direction that eventually led to material removal. Such weak interfaces are the boundaries of the carbide particles with the metal binder within the same splat, those between splats along the same layer and those between successively deposited layers.

  2. Preparation and corrosion resistance of electroless Ni-P/SiC functionally gradient coatings on AZ91D magnesium alloy

    Science.gov (United States)

    Wang, Hui-Long; Liu, Ling-Yun; Dou, Yong; Zhang, Wen-Zhu; Jiang, Wen-Feng

    2013-12-01

    In this paper, the protective electroless Ni-P/SiC gradient coatings on AZ91D magnesium alloy substrate were successfully prepared. The prepared Ni-P/SiC gradient coatings were characterized for its microstructure, morphology, microhardness and adhesion to the substrate. The deposition reaction kinetics was investigated and an empirical rate equation for electroless Ni-P/SiC plating on AZ91D magnesium alloy was developed. The anticorrosion properties of the Ni-P/SiC gradient coatings in 3.5 wt.% NaCl solution were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The potentiodynamic polarization measurements revealed that the SiC concentration in the bath and heat treatment can influence the corrosion protection performance of electroless deposited Ni-P/SiC gradient coatings. EIS studies indicated that higher charge transfer resistance and slightly lower capacitance values were obtained for Ni-P/SiC gradient coatings compared to Ni-P coatings. The corrosion resistance of the Ni-P/SiC gradient coatings increases initially and decreases afterwards with the sustained increasing of immersion time in the aggressive medium. The electroless Ni-P/SiC gradient coatings can afford better corrosion protection for magnesium alloy substrate compared with Ni-P coatings.

  3. Effect of Solution Annealing on Susceptibility to Intercrystalline Corrosion of Stainless Steel with 20% Cr and 8% Ni

    Science.gov (United States)

    Taiwade, R. V.; Patil, A. P.; Patre, S. J.; Dayal, R. K.

    2013-06-01

    In general, as-received (AR) austenitic stainless steels (ASSs) contain complex carbide precipitates due to manufacturing operations, subsequent annealing treatment, or due to the fabrication processes such as welding. The presence of pre-existing carbides leads to cumulative sensitization and make the steel susceptible to intercrystalline corrosion (ICC)/intergranular corrosion (IGC) which causes premature failure during service. Solution annealing (SA) is one of the ways to deal with such situations. In this present investigation, the AR (hot rolled and mill annealed) chromium-nickel (Cr-Ni) ASS is compared with SA Cr-Ni ASS. The extent of ICC/IGC was evaluated qualitatively and quantitatively by various electrochemical tests including ASTM standard A-262 Practice A and Practice E, double loop electrochemical potentiokinetic reactivation and electrochemical impedance spectroscopy. The degree of sensitization for hot rolled mill annealed AR condition is found to be substantially higher (51.55%) than that of SA condition (26.9%) for thermally aged samples (at 700 °C). The chemical composition across the grain boundary was measured using electron probe micro-analyzer for both (AR and SA) conditions and confirms that the pre-sensitization effect was completely removed after SA treatment.

  4. Corrosion and Creep Characteristics of the HANA-4 Alloy with the various Manufacturing Processes

    International Nuclear Information System (INIS)

    Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Jeong, Yong-Hwan

    2008-01-01

    Zirconium alloys have been used as a fuel cladding material for several decades, since these alloys have revealed a good corrosion resistance and mechanical properties in reactor operating conditions. The development of an advanced Zr-based alloy with an improved corrosion and creep resistance is necessary for the high burn-up operating conditions in PWRs. The alloying element effects of the Nb, Sn, Fe, Cr, Cu etc as well as an optimization of the manufacturing processes such as the reduction ratio and annealing temperatures have been studied to improve the corrosion and creep properties. A high Nb-containing Zr-based alloy named HANA-4 was designed at KAERI and its nominal composition is Zr-1.5Nb-0.4Sn-0.2Fe-0.1Cr in wt.%. For high Nb-containing Zr alloys, their corrosion resistance is very sensitive to their microstructural characteristics which are determined by a manufacturing process. In order to obtain the best manufacturing process for the HANA-4 alloy, various evaluations such as corrosion and creep tests, a microstructural analysis, and a texture analysis were performed on the HANA-4 alloy with various manufacturing processes

  5. High-temperature plastic flow of a precipitation-hardened FeCoNiCr high entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    He, J.Y.; Wang, H.; Wu, Y.; Liu, X.J. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Nieh, T.G. [Department of Materials Science and Engineering, the University of Tennessee, Knoxville, TN 37996 (United States); Lu, Z.P., E-mail: luzhaoping@163.com [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2017-02-16

    In this work, we systematically investigated flow behavior of a high entropy alloy (HEA) strengthened by coherent γ′ precipitates in the temperature range of 1023–1173 K. In contrast to the single-phase FeCoNiCrMn HEA, this precipitate-hardened alloy, i.e., (FeCoNiCr){sub 94}Ti{sub 2}Al{sub 4}, exhibited large reduction of the steady-state strain rate (by ~2 orders of magnitude) or drastic enhancement in flow stress, indicating significant improvement in high-temperature properties. Our results showed that the deformation could be divided into two regimes. At temperatures below 1123 K, coherent γ′ precipitates effectively blocked the dislocation motion, thus resulted in a threshold stress effect. Above 1123 K, however, γ′ particles dissolved and the deformation was controlled by the ordinary dislocation climb mechanism. In addition, we conducted transmission electron microscopy to characterize dislocation-precipitate interaction to provide microstructural evidences to support our conclusion of the specific deformation mechanisms in the two temperature regimes.

  6. Irradiation-induced softening of Ni3P and (Ni, Fe, Cr)3P alloys

    International Nuclear Information System (INIS)

    Schumacher, G.; Miekeley, W.; Wahi, R.P.

    1993-01-01

    Production of amorphous alloys by solid state reactions (SSR) has attracted much interest during the last few years. One of the methods to induce such a reaction is the irradiation of suitable crystalline alloys by fast particles. Examination of this kind of SSR in M 3 P type of brazing alloys (M: Metal) is attractive because of the following reason: In brazed joints of candidate structural materials like 316L stainless steel for applications in fusion reactors, crystalline intermetallic phases have been detected which are unstable relative to the amorphous state when irradiated at moderate temperatures with fast particles. It is expected that the transition to the amorphous state is accompanied by changes of the mechanical properties, which are of fundamental interest in this context. Until now, only a few studies on the evolution of mechanical properties during amorphization have been performed. Measurements of microhardness of the crystalline and the corresponding amorphous phase do not exist to the authors knowledge. In this communication, the authors present results on changes of microhardness, due to amorphization by fast ions. The measurements have been performed on a model alloy Ni 3 P and on the brazed joint of stainless steel 316L, containing M 3 P (M: Ni, Fe, Cr) as one of the phases. Though microhardness is not a fundamental property of materials, it is a manifestation of several related properties, such as yield stress, ductility, work-hardening, elastic modulus and residual stress states. It represents a resistance for indentation and is, therefore, appropriate for comparative purposes

  7. Evaluation of the effect of Ni-P coating on the corrosion resistance of the aluminium 7075 T6 alloy

    OpenAIRE

    Gil, L.; Jiménez, L.; Castro, A. C.; Staia, M. H.; Puchi-Cabrera, E. S.

    2008-01-01

    The aluminum alloy 7075-T6 is a structural alloy widely used for aeronautical applications due to its high relationship between mechanical resistance and weight. Depending upon the environmental conditions, many types of corrosion mechanisms such as intergranular, exfoliation, have been found to occur in aircraft structural aluminum alloys. A significant advance in order to improve the behavior of this alloy is related to the application of the autocatalytic Ni-P coating which confers an exce...

  8. Microstructural characterisation of high-entropy alloy AlCoCrFeNi fabricated by laser engineered net shaping

    Energy Technology Data Exchange (ETDEWEB)

    Kunce, I., E-mail: ikunce@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Polanski, M.; Karczewski, K. [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Plocinski, T.; Kurzydlowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, 141 Wołoska Str., 02-507 Warsaw (Poland)

    2015-11-05

    Laser engineered net shaping (LENS) was used to produce thin-walled samples of the high-entropy alloy AlCoCrFeNi from a prealloyed powder. To determine the effect of the cooling rate during solidification on the microstructure of the alloy, different laser scanning rates were used. A microstructural study of the surfaces of the sample walls was performed using X-ray diffraction analysis and optical and scanning/transmission electron microscopy. The crystal structure of the alloy was determined to be a body-centred cubic (bcc)-derivative B2-ordered type. The microstructure of the alloy produced by LENS was dendritic. Further, it was found that with an increase in the laser scanning rate from 2.5 to 40 mm s{sup −1}, the average grain size decreased from 108.3 ± 32.4 μm to 30.6 ± 9.2 μm. The maximum cooling rate achieved during the laser cladding of the alloy was 44 × 10{sup 3} K s{sup −1}. The electron microscopy study of the alloy showed the presence of precipitates. The morphology of the disordered bcc (Fe, Cr)-rich precipitates in the ordered B2 (Al, Ni)-rich matrix changed in the dendritic and interdendritic regions from fine and spherical (with a diameter of less 100 nm) to spinodal (with the thickness being less than 100 nm). The LENS- produced AlCoCrFeNi alloy exhibited an average microhardness of approximately 543 HV0.5; this was approximately 13% higher than the hardness in the as-cast state and can be attributed to the grain refinemet in the LENS- produced alloy. Moreover, it was found that increasing the cooling rate during laser cladding increasess the microhardness of the alloy. - Highlights: • Laser-engineered net shaping is used to produce samples of AlCoCrFeNi alloy. • The alloy has a body-centred cubic (bcc)-derivative B2-ordered crystal structure. • Electron microscopy images of the alloy show the presence of precipitates. • The microhardness of the laser-clad alloy is higher than that of the as-cast alloy. • The cooling rate

  9. Influence of zirconium on the approach to steady-state scaling in a Ni-Cr alloy and the mechanism of inhibition of corrosion in an oxygen-sulphur environment

    Energy Technology Data Exchange (ETDEWEB)

    Strafford, K N; Hunt, P J [Newcastle upon Tyne Univ. (UK). Dept. of Mechanical Engineering and Materials Technology

    1979-06-01

    The corrosion behaviour of a binary Ni-15 Cr alloy and a ternary Ni-15Cr-1 Zr alloy has been examined when exposed to a bioxidant O/sub 2/:SO/sub 2/ atmosphere at 850/sup 0/C. The patterns of scaling exhibited by the two alloys, especially in the early stages of reaction, have been studied using optical and scanning electron microscopy and EDAX analysis. It has been established that the nucleation of Cr/sub 2/O/sub 3/ on, and its subsequent growth over the sample surface was much more rapid with the ternary alloy than the binary material. Furthermore the steady-state scale formed on the ternary alloy was single-layered and contained no NiO, in contrast to the anticipated duplex-layered scale developed on the binary material. It is suggested that the pre-existing intermetallic network in the as-cast microstructure of the Ni-15Cr-1 Zr alloy is a key factor in promoting the rapid formation of the thin protective layer of Cr/sub 2/O/sub 3/, free from NiO. These features are responsible for the reduced rate of corrosion of the Zr-bearing material, relative to that exhibited by the binary alloy. The observations are discussed in the light of the published literature concerning the effects of rare earth/reactive metal and inert oxide additions to chromia-forming alloy systems.

  10. Diffusion complex layers of TiC-Ni-Mo type produced on steel during vacuum titanizing process combined with the electrolytic deposition

    International Nuclear Information System (INIS)

    Kasprzycka, E.; Krolikowski, A.

    1999-01-01

    Diffusion carbide layers produced on steel surface by means of vacuum titanizing process have been studied. A new technological process combining a vacuum titanizing with an electrolytic deposition of Ni-Mo alloy has been proposed to increase of corrosion resistance of carbide layers. The effect of preliminary electrolytic deposition of Ni-Mo alloy on the NC10 steel surface on the titanized layer structure and its corrosion resistance has ben investigated. As a result, diffusion complex layers of TiC-Ni-Mo type on NC10 steel surface have been obtained. An X-ray structural analysis of titanized surfaces on NC10 steel precovered with an electrolytic Ni-Mo alloy coating (70%Ni+30%Mo) revealed a presence of titanium carbide TiC, NiTi, MoTi and trace quantity of austenite. The image of the TiC-Ni-Mo complex layer on NC10 steel surface obtained by means of joined SEM+TEM method and diagrams of elements distribution in the layer diffusion zone have been shown. Concentration of depth profiles of Ti, Ni, Mo, Cr and Fe in the layer diffusion zone obtained by means of the joined EDS+TEM method are shown. Concentration depth profiles of Ti, Ni, Mo, Cr and Fe in the layer diffusion zone obtained by means of the X r ay microanalysis and microhardness of the layer are shown. An X-ray structural analysis of titanized surfaces on the NC10 steel, without Ni-Mo alloy layer, revealed only a substantial presence of titanium carbide TiC. For corrosion resistance tests the steel samples with various diffusion layers and without layers were used: (i) the TiC-Ni-Mo titanized complex layers on NC10 steel, (ii) the TiC titanized carbide layers on the NC10 steel, (iii) the NC10 steel without layers. Corrosion measurements of sample under test have been performed in 0.1 M H 2 SO 4 by means of potentiodynamic polarization and electrochemical impedance tests. It has been found that the corrosion resistance of titanized steel samples with the TiC and TiC-Ni-Mo layers is higher than for the steel

  11. Highly efficient removal of chromium(VI) by Fe/Ni bimetallic nanoparticles in an ultrasound-assisted system.

    Science.gov (United States)

    Zhou, Xiaobin; Jing, Guohua; Lv, Bihong; Zhou, Zuoming; Zhu, Runliang

    2016-10-01

    Highly active Fe/Ni bimetallic nanocomposites were prepared by using the liquid-phase reduction method, and they were proven to be effective for Cr(VI) removal coupled with US irradiation. The US-assisted Fe/Ni bimetallic system could maintain a good performance for Cr(VI) removal at a wide pH range of 3-9. Based on the characterization of the Fe/Ni nanoparticles before and after reaction, the high efficiency of the mixed system could attribute to the synergistic effects of the catalysis of Ni(0) and US cavitation. Ni(0) could facilitate the Cr(VI) reduction through electron transfer and catalytic hydrogenation. Meanwhile, US could fluidize the Fe/Ni nanoparticles to increase the actual reactive surface area and clean off the co-precipitated Fe(III)-Cr(III) hydroxides to maintain the active sites on the surface of the Fe/Ni nanoparticles. Thus, compared with shaking, the US-assisted Fe/Ni system was more efficient on Cr(VI) removal, which achieved 94.7% removal efficiency of Cr(VI) within 10 min. The pseudo-first-order rate constant (kobs) in US-assisted Fe/Ni system (0.5075 min(-1)) was over 5 times higher than that under shaking (0.0972 min(-1)). Moreover, the Fe/Ni nanoparticles still have a good performance under US irradiation after 26 days aging as well as regeneration. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Superelasticity, corrosion resistance and biocompatibility of the Ti–19Zr–10Nb–1Fe alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xue, Pengfei [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Key Laboratory of Aerospace Materials and Performance (Ministry of Education), Beihang University, Beijing 100191 (China); Li, Yan, E-mail: liyan@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Key Laboratory of Aerospace Materials and Performance (Ministry of Education), Beihang University, Beijing 100191 (China); Li, Kangming [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Key Laboratory of Aerospace Materials and Performance (Ministry of Education), Beihang University, Beijing 100191 (China); Zhang, Deyuan [Life Tech Scientific Corporation, Shenzhen 518057 (China); Zhou, Chungen [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China)

    2015-05-01

    Microstructure, mechanical properties, superelasticity and biocompatibility of a Ti–19Zr–10Nb–1Fe alloy are investigated. X-ray diffraction spectroscopy and transmission electron microscopy observations show that the as-cast Ti–19Zr–10Nb–1Fe alloy is composed of α′ and β phases, but only the β phase exists in the as-rolled and as-quenched alloys. The tensile stress–strain tests indicate that the as-quenched alloy exhibits a good combination of mechanical properties with a large elongation of 25%, a low Young's modulus of 59 GPa and a high ultimate tensile stress of 723 MPa. Superelastic recovery behavior is found in the as-quenched alloy during tensile tests, and the corresponding maximum of superelastic strain is 4.7% at the pre-strain of 6%. A superelastic recovery of 4% with high stability is achieved after 10 cyclic loading–unloading training processes. Potentiodynamic polarization and ion release measurements indicate that the as-quenched alloy shows a lower corrosion rate in Hank's solution and a much less ion release rate in 0.9% NaCl solution than those of the NiTi alloys. Cell culture results indicate that the osteoblasts' adhesion and proliferation are similar on both the Ti–19Zr–10Nb–1Fe and NiTi alloys. A better hemocompatibility is confirmed for the as-quenched Ti–19Zr–10Nb–1Fe alloy, attributed to more stable platelet adhesion and small activation degree, and a much lower hemolysis rate compared with the NiTi alloy. - Highlights: • A stable superelastic strain of 4.0% is achieved for the Ti–19Zr–10Nb–1Fe alloy. • The ion release rates of Ti–19Zr–10Nb–1Fe are much lower than that of Ni in NiTi. • Ti–19Zr–10Nb–1Fe has a similar cytocompatibility compared with the NiTi alloy. • Ti–19Zr–10Nb–1Fe exhibits a better hemocompatibility than the NiTi alloy.

  13. Fabrication of Co{sub 0.5}Ni{sub 0.5}Cr{sub x}Fe{sub 2-x}O{sub 4} materials via sol-gel method and their characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Kadam, R.H.; Birajdar, A.P. [Materials Research Laboratory, Srikrishna Mahavidyalaya Gunjoti, Omerga, Osmanabad 413613, Maharashtra (India); Alone, Suresh T. [Department of Physics, RS Art' s, Science and Commerce College, Pathri, Aurangabad, Maharashtra (India); Shirsath, Sagar E., E-mail: shirsathsagar@hotmail.com [Spin Device Technology Center, Department of Information Engineering, Shinshu University, Nagano 380-8553 (Japan)

    2013-02-15

    Co{sub 0.5}Ni{sub 0.5}Cr{sub x}Fe{sub 2-x}O{sub 4} nanoparticles have been designed by the sol-gel auto combustion method, using nitrates of the respective metal ions, and citric acid as the starting materials. The process takes only a few minutes to obtain as-received Cr-substituted Co-Ni ferrite powders. X-ray diffraction (XRD), vibrational sample magnetometer (VSM), transmission electron microscopy (TEM) are utilized in order to study the effect of variation in the Cr{sup 3+} substitution and its impact on particle size, lattice constant, specific surface area, cation distribution and magnetic properties. Lattice parameter, particle size found to decrease with increasing Cr{sup 3+} content, whereas specific surface area showed increasing trend with the Cr{sup 3+} substitution. Cation distribution indicates that the Cr, Co and Ni ions show preference toward octahedral [B] site, whereas Fe occupies both tetrahedral (A) and octahedral [B] sites. Saturation magnetization (M{sub S}) decreased from 65.1 to 40.6 emu/g with the increase in Cr{sup 3+} substitution. However, Coercivity increased from 198 to 365 Oe with the Cr{sup 3+} substitution. - Highlights: Black-Right-Pointing-Pointer Cr{sup 3+} substituted Co--Ni ferrite. Black-Right-Pointing-Pointer Site occupancy of Co--Ni--Cr--Fe ions. Black-Right-Pointing-Pointer Magnetization and coercivity shows inverse trend to each other.

  14. Chemical passivation as a method of improving the electrochemical corrosion resistance of Co-Cr-based dental alloy.

    Science.gov (United States)

    Rylska, Dorota; Sokołowski, Grzegorz; Sokołowski, Jerzy; Łukomska-Szymańska, Monika

    2017-01-01

    The purpose of the study was to evaluate corrosion resistance of Wirobond C® alloy after chemical passivation treatment. The alloy surface undergone chemical passivation treatment in four different media. Corrosion studies were carried out by means of electrochemical methods in saline solution. Corrosion effects were determined using SEM. The greatest increase in the alloy polarization resistance was observed for passive layer produced in Na2SO4 solution with graphite. The same layer caused the highest increase in corrosion current. Generally speaking, the alloy passivation in Na2SO4 solution with graphite caused a substantial improvement of the corrosion resistance. The sample after passivation in Na2SO4 solution without graphite, contrary to others, lost its protective properties along with successive anodic polarization cycles. The alloy passivation in Na3PO4 solution with graphite was the only one that caused a decrease in the alloy corrosion properties. The SEM studies of all samples after chemical passivation revealed no pit corrosion - in contrast to the sample without any modification. Every successive polarization cycle in anodic direction of pure Wirobond C® alloy enhances corrosion resistance shifting corrosion potential in the positive direction and decreasing corrosion current value. The chemical passivation in solutions with low pH values decreases susceptibility to electrochemical corrosion of Co-Cr dental alloy. The best protection against corrosion was obtained after chemical passivation of Wirobond C® in Na2SO4 solution with graphite. Passivation with Na2SO4 in solution of high pH does not cause an increase in corrosion resistance of WIROBOND C. Passivation process increases alloy resistance to pit corrosion.

  15. The creep and intergranular cracking behavior of Ni-Cr-Fe-C alloys in 360 degree C water

    International Nuclear Information System (INIS)

    Angeliu, T.M.; Paraventi, D.J.; Was, G.S.

    1995-01-01

    Mechanical testing of controlled-purity Ni-xCr-9Fe-yC alloys at 360 C revealed an environmental enhancement in IG cracking and time-dependent deformation in high purity and primary water over that exhibited in argon. Dimples on the IG facets indicate a creep void nucleation and growth failure mode. IG cracking was primarily located at the interior of the specimen and not necessarily linked to direct contact with the environment. Controlled potential CERT experiments showed increases in IG cracking as the applied potential decreased, suggesting that hydrogen is detrimental to the mechanical properties. It is proposed that the environment, through the presence of hydrogen, enhances IG cracking by enhancing the matrix dislocation mobility. This is based on observations that dislocation-controlled creep controls the IG cracking of controlled-purity Ni-xCr-9Fe-yC in argon at 360 C and grain boundary cavitation and sliding results that show the environmental enhancement of the creep rate is primarily due to an increase in matrix plastic deformation. However, controlled potential CLT experiments did not exhibit a change in the creep rate as the applied potential decreased. While this does not clearly support hydrogen assisted creep, the material may already be saturated with hydrogen at these applied potentials and thus no effect was realized. Chromium and carbon decrease the IG cracking in high purity and primary water by increasing the creep resistance. The surface film does not play a significant role in the creep or IG cracking behavior under the conditions investigated

  16. Effect of cerium on the corrosion behaviour of sintered (Nd,Ce)FeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Lijing [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Bi, Mengxue [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Nano Science and Technology Institute, University of Science and Technology of China, Hefei 230026 (China); Jiang, Jianjun; Ding, Xuefeng [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhu, Minggang; Li, Wei [Functional Materials Research Institute, Central Iron & Steel Research Institute, Beijing 100081 (China); Lv, Zhongshan [Ningbo Shuo Teng new material Co., Ltd., Cixi 315301 (China); Song, Zhenlun, E-mail: songzhenlun@nimte.ac.cn [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2017-06-15

    Highlights: • A little Ce could promote the magnets for a better corrosion resistance. • With increased Ce contents, the corrosion resistances of magnets decrease. • As the corrosion developed, the magnetic properties decreased. - Abstract: For the balanced consumption of rare-earth elements, cerium (Ce) was partially used for NdFeB magnets instead of Nd. The corrosion behaviour of the (Nd,Ce)FeB magnet with different Ce contents in 3.5% NaCl solution was investigated by SEM, XRD, EDS and electrochemical tests. After immersion, the weight loss was calculated and the magnetic properties of the samples were measured. Results showed that Ce affected the corrosion of the (Nd,Ce)FeB magnet. Compared with the NdFeB magnet without Ce but of the same grade as the magnetic energy product, (Nd,Ce)FeB magnet showed better corrosion resistance. With increased Ce content, the corrosion resistances and magnetic properties of (Nd,Ce)FeB magnets were investigated.

  17. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    Science.gov (United States)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  18. Aluminide slurry coatings for protection of ferritic steel in molten nitrate corrosion for concentrated solar power technology

    Science.gov (United States)

    Audigié, Pauline; Bizien, Nicolas; Baráibar, Ignacio; Rodríguez, Sergio; Pastor, Ana; Hernández, Marta; Agüero, Alina

    2017-06-01

    Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO3 - 40 % KNO3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO2 was also found at the oxide surface as well as within the Fe, Cr oxide.

  19. Effects of Dy and Nb on the magnetic properties and corrosion resistance of sintered NdFeB

    International Nuclear Information System (INIS)

    Yu, L.Q.; Wen, Y.H.; Yan, M.

    2004-01-01

    Dy and Nb were added into the sintered NdFeB magnets with the aim of improving their magnetic properties and corrosion resistance. It was found that intrinsic coercivity of magnets is promoted whilst remanence is reduced as a result of Dy addition. Simultaneous addition of Dy and Nb not only gives rise to greatly improved coercivity, but also suppresses the undesirable effect of Dy on the remanence. The optimum magnetic properties were achieved when 1.0% Dy and 1.5% Nb were incorporated. Moreover, corrosion resistance of NdFeB magnets improves with the increase in the content of Dy and Nb

  20. Effect of self-absorption correction on surface hardness estimation of Fe-Cr-Ni alloys via LIBS.

    Science.gov (United States)

    Ramezanian, Zahra; Darbani, Seyyed Mohammad Reza; Majd, Abdollah Eslami

    2017-08-20

    The effect of self-absorption was investigated on the estimation of surface hardness of Fe-Cr-Ni metallic alloys by the laser-induced breakdown spectroscopy (LIBS) technique. For this purpose, the linear relationship between the ratio of chromium ionic to atomic line intensities (CrII/CrI) and surface hardness was studied, both before and after correcting the self-absorption effect. The correlation coefficient significantly increased from 47% to 90% after self-absorption correction. The results showed the measurements of surface hardness using LIBS can be more accurate and valid by correcting the self-absorption effect.

  1. The Phase Evolution and Property of FeCoCrNiAlTix High-Entropy Alloying Coatings on Q253 via Laser Cladding

    Directory of Open Access Journals (Sweden)

    Bin He

    2017-09-01

    Full Text Available High-entropy alloys (HEAs are emerging as a hot research frontier in the metallic materials field. The study on the effect of alloying elements on the structure and properties of HEAs may contribute to the progress of the research and accelerate the application in actual production. FeCoCrNiAlTix (x = 0, 0.25, 0.5, 0.75, and 1 in at.%, respectively HEA coatings with different Ti concentrations were produced on Q235 steel via laser cladding. The constituent phases, microstructure, hardness, and wear resistance of the coatings were investigated by XRD, SEM, microhardness tester and friction-wear tester, respectively. The results show that the structure of the coating is a eutectic microstructure of FCC and BCC1 at x = 0. The structure of coatings consists of both proeutectic FCC phase and the eutectic structure of BCC1 and BCC2. With the continuous addition of Ti, the amount of eutectic structure decreases. The average hardness of the FeCoCrNiAlTix HEA coatings at x = 0, 0.25, 0.5, 0.75, and 1 are 432.73 HV, 548.81 HV, 651.03 HV, 769.20 HV, and 966.29 HV, respectively. The hardness of coatings increases with the addition of Ti, where the maximum hardness is achieved for the HEA at x = 1. The wear resistance of the HEA coatings is enhanced with the addition of Ti, and the main worn mechanism is abrasive wear.

  2. Fretting Corrosion Behavior of Experimental Ti-20Cr Compared to Titanium.

    Science.gov (United States)

    Sawada, Tomofumi; Schille, Christine; Almadani, Atif; Geis-Gerstorfer, Jürgen

    2017-02-17

    Experimental cast titanium alloys containing 20 mass% chromium (Ti-20Cr) show preferable mechanical properties and a good corrosion resistance. This study evaluated the fretting corrosion behavior of Ti-20Cr. Ti-20Cr ( n = 4) and commercially pure titanium (CP-Ti, n = 6) disk specimens were used. The fretting corrosion test was performed by electrochemical corrosion at 0.3 V in 0.9% saline solution and mechanical damage using 10 scratching cycles with three different scratching speeds (10-40 mm/s) at 10 N. After testing, the activation peak, repassivation time and surface morphology of each specimen were analyzed. The differences between the results were tested by parametric tests (α = 0.05). The average activation peaks were significantly higher in CP-Ti than in Ti-20Cr ( p Ti. Slight differences in the repassivation time were observed between the materials at every scratching speed; faster scratching speeds showed shorter repassivation times in both materials ( p Ti showed severe damage and significantly higher wear depth than Ti-20Cr ( p < 0.05). In conclusion, adding chromium to titanium reduced surface damage and improved the fretting corrosion resistance.

  3. Characterization of crystallization kinetics of a Ni- (Cr, Fe, Si, B, C, P) based amorphous brazing alloy by non-isothermal differential scanning calorimetry

    International Nuclear Information System (INIS)

    Raju, S.; Kumar, N.S. Arun; Jeyaganesh, B.; Mohandas, E.; Mudali, U. Kamachi

    2007-01-01

    The thermal stability and crystallization kinetics of a Ni- (Cr, Si, Fe, B, C, P) based amorphous brazing foil have been investigated by non-isothermal differential scanning calorimetry. The glass transition temperature T g , is found to be 720 ± 2 K. The amorphous alloy showed three distinct, yet considerably overlapping crystallization transformations with peak crystallization temperatures centered around 739, 778 and 853 ± 2 K, respectively. The solidus and liquidus temperatures are estimated to be 1250 and 1300 ± 2 K, respectively. The apparent activation energies for the three crystallization reactions have been determined using model free isoconversional methods. The typical values for the three crystallization reactions are: 334, 433 and 468 kJ mol -1 , respectively. The X-ray diffraction of the crystallized foil revealed the presence of following compounds Ni 3 B (Ni 4 B 3 ), CrB, B 2 Fe 15 Si 3 , CrSi 2 , and Ni 4.5 Si 2 B

  4. Corrosion resistance of Fe-Al alloy-coated steel under bending stress in high temperature lead-bismuth eutectic

    International Nuclear Information System (INIS)

    Yamaki, Eriko; Takahashi, Minoru

    2009-01-01

    Formation of thin Fe-Al alloy layers on the surface of cladding and structural materials is effective to protect a base material from corrosion in high temperature LBE. However, it is concerned that these protective layers may be damaged under various stress conditions. This study on Fe-Al alloy coatings deposited by unbalanced magnetron sputtering (UBMS) is focused to evaluate corrosion resistance and integrity of the Fe-Al coating layers with thickness of 0.5 mm under bending stress in high temperature LBE. High chromium steel specimens (HCM12A, Recloy10) with Fe-Al alloy coating were exposed to LBE pool with low oxygen concentration (up to 5.2x10 -8 wt%) at 550 and 650degC under 45kg-loading for 240 and 500 h. No LBE corrosion was observed in the base metal and coating layer after the tests at 550degC for 550 h. The coating layers could be barrier for corrosion resistance from LBE at 550degC, although the coating scales are cracked by the load. At 650degC, because the base metal was contoccured directly with LBE through cracks across the coating layer. Penetration of LBE to base metal and dissolution of beset metal into LBE occurred. Fe-Al coating layer was not corroded by LBE. (author)

  5. Creep and Oxidation Behavior of Modified CF8C-Plus with W, Cu, Ni, and Cr

    Science.gov (United States)

    Unocic, Kinga A.; Dryepondt, Sebastien; Yamamoto, Yukinori; Maziasz, Philip J.

    2016-04-01

    The microstructures of modified CF8C-Plus (Fe-19Cr-12Ni-0.4W-3.8Mn-0.2Mo-0.6Nb-0.5Si-0.9C) with W and Cu (CF8CPWCu) and CF8CPWCu enhanced with 21Cr + 15Ni or 22Cr + 17.5Ni were characterized in the as-cast condition and after creep testing. When imaged at lower magnifications, the as-cast microstructure was similar among all three alloys as they all contained a Nb-rich interdendritic phase and Mn-based inclusions. Transmission electron microscopy (TEM) analysis showed the presence of nanoscale Cu-rich nanoprecipitates distributed uniformly throughout the matrix of CF8CPWCu, whereas in CF8CPWCu22/17, Cu precipitates were found primarily at the grain boundaries. The presence of these nanoscale Cu-rich particles, in addition to W-rich Cr23C6, nanoscale Nb carbides, and Z-phase (Nb2Cr2N2), improved the creep strength of the CF8CPWCu steel. Modification of CF8CPWCu with Cr and Ni contents slightly decreased the creep strength but significantly improved the oxidation behavior at 1073 K (800 °C). In particular, the addition of 22Cr and 17.5Ni strongly enhanced the oxidation resistance of the stainless steel resulting in a 100 degrees or greater temperature improvement, and this composition provided the best balance between improving both mechanical properties and oxidation resistance.

  6. Improvement of wear and corrosion resistances of 17-4PH stainless steel by plasma nitrocarburizing

    International Nuclear Information System (INIS)

    Liu, R.L.; Yan, M.F.

    2010-01-01

    17-4PH stainless steel was plasma nitrocarburized at 460 o C for improving its mechanical properties without compromising its desirable corrosion resistance. The plasma nitrocarburized layers were studied by optical microscope, X-ray diffractometer, microhardness tester, pin-on-disc tribometer and the anodic polarization method in a 3.5% NaCl solution. The experimental results show that the nitrocarburized layer depths increase with increasing duration time and the layers growth conform approximately to the parabolic law. The phases in the nitrocarburized layer are mainly of γ'-Fe 4 N and α'-Fe with traces of CrN phase. The surface hardness of the modified specimen is more than 1200 HV, which is three times higher than that of untreated one. The friction coefficient and corrosion resistance of the specimen can be apparently improved by plasma nitrocarburizing. With the increase of duration time, the surface hardness slightly decreases whereas the friction coefficient and corrosion resistance of the modified specimen are first increase and then decrease. The 8 h treated specimen has the lowest friction coefficient and the best corrosion resistance in the present test conditions.

  7. Thermodynamic Description Of Ternary Fe-B-X Systems. Part 2: Fe-B-Ni

    Directory of Open Access Journals (Sweden)

    Miettinen J.

    2014-06-01

    Full Text Available Przedstawiono termodynamiczny opis trójskładnikowego układu Fe-B-Ni w kontekście nowej bazy danych dla układów Fe-B-X (X = Cr, Ni, Mn, Si, Ti, V, C. Parametry termodynamiczne dwuskładnikowych stopów Fe-B. Fe-Ni i B-Ni zostały są zaczerpnięte z wcześniejszych opracowań, przy tym opis B-Ni został nieznacznie zmodyfikowany. Parametry dla układu Fe-B-Ni zostały zoptymalizowane w tej pracy w oparciu o eksperymentalne równowagi fazowe i dane termodynamiczne zaczerpnięte z literatury. Roztwory stałe w układzie Fe-B-Ni opisano przy użyciu modelu roztworu substytucyjnego, a borki traktowane są jako fazy stechiometryczne lub półstechiometryczne typu (A.BpCq opisane przy użyciu modelu dwu podsieci.

  8. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2018-01-01

    Preoxidation of a commercial FeCrAl alloy (Kanthal APM) was evaluated as a surface modification approach to reduce alkali chloride-induced corrosion during biomass firing in power plants. Samples of the alloy preoxidized at 900 °C in O2 or O2 + 10 vol% H2O, and at 1100 °C in O2, were coated...

  9. Erosion-oxidation behavior of thermal sprayed Ni20Cr alloy and WC and Cr3C2 cermet coatings

    Directory of Open Access Journals (Sweden)

    Clarice Terui Kunioshi

    2005-06-01

    Full Text Available An apparatus to conduct high temperature erosion-oxidation studies up to 850 °C and with particle impact velocities up to 15 m.s-1 was designed and constructed in the Corrosion Laboratories of IPEN. The erosion-oxidation behavior of high velocity oxy fuel (HVOF sprayed alloy and cermet coatings of Ni20Cr, WC 20Cr7Ni and Cr3C2 Ni20Cr on a steel substrate has been studied. Details of this apparatus and the erosion-oxidation behavior of these coatings are presented and discussed. The erosion-oxidation behavior of HVOF coated Cr3C2 25(Ni20Cr was better than that of WC 20Cr7Ni, and the erosion-oxidation regimes have been identified for these coatings at particle impact velocity of 3.5 m.s-1, impact angle of 90° and temperatures in the range 500 to 850 °C.

  10. Sulfidation behavior of Fe20Cr alloys

    International Nuclear Information System (INIS)

    Pillis, Marina Fuser

    2001-01-01

    Alloys for use in high temperature environments rely on the formation of an oxide layer for their protection. Normally, these protective oxides are Cr 2 O 3 , Al 2 O 3 and, some times, SiO 2 . Many industrial gaseous environments contain sulfur. Sulfides, formed in the presence of sulfur are thermodynamically less stable, have lower melting points and deviate much more stoichiometrically, compared to the corresponding oxides. The mechanism of sulfidation of various metals is as yet not clear, in spite of the concerted efforts during the last decade. To help address this situation, the sulfidation behavior of Fe20Cr has been studied as a function of compositional modifications and surface state of the alloy. The alloys Fe20Cr, Fe20Cr0.7Y, Fe20Cr5Al and Fe20Cr5Al0.6Y were prepared and three sets of sulfidation tests were carried out. In the first set, the alloys were sulfidized at 700 deg C and 800 deg C for 10h. In the second set, the alloys were pre-oxidized at 1000 deg C and then sulfidized at 800 deg C for up to 45h. In the third set of tests, the initial stages of sulfidation of the alloys was studied. All the tests were carried out in a thermobalance, in flowing H 2 /2%H 2 S, and the sulfidation behavior determined as mass change per unit area. Scanning electron microscopy coupled to energy dispersive spectroscopy and X-ray diffraction analysis were used to characterize the reaction products. The addition of Y and Al increased sulfidation resistance of Fe20Cr. The addition of Y altered the species that diffused predominantly during sulfide growth. It changed from predominant cationic diffusion to predominant anionic diffusion. The addition of Al caused an even greater increase in sulfidation resistance of Fe20Cr, with the parabolic rate constant decreasing by three orders of magnitude. Y addition to the FeCrAl alloy did not cause any appreciable alteration in sulfidation resistance. Pre-oxidation of the FeCrAl and FeCrAlY alloys resulted in an extended

  11. Thermally Induced Structural Transformations of Fe40Ni40P14B6 Amorphous Alloy

    Czech Academy of Sciences Publication Activity Database

    Vasić, M.; Roupcová, Pavla; Pizúrová, Naděžda; Stevanović, S.; Blagojević, V. A.; Žák, Tomáš; Minić, Dragica M.

    47A, č. 1 (2016), s. 260-267 ISSN 1073-5623 R&D Projects: GA MŠk 1M0512 Institutional support: RVO:68081723 Keywords : Fe-Ni-P * soft-magnetic properties * metallic glasses * corrosion resistance * supercooled liquid * crystallization * phase * temperature * Mossbauer Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.874, year: 2016

  12. Corrosion of Selected Materials in Boiling Sulfuric Acid for the Nuclear Power Industries

    International Nuclear Information System (INIS)

    Kim, Dong Jin; Lee, Han Hee; Kwon, Hyuk Chul; Kim, Hong Pyo; Hwang, Seong Sik

    2007-01-01

    Iodine sulfur (IS) process is one of the promising processes for a hydrogen production by using a high temperature heat generated by a very high temperature gas cooled reactor(VHTR) in the nuclear power industries. Even though the IS process is very efficient for a hydrogen production and it is not accompanied by a carbon dioxide evolution, the highly corrosive environment of the process limits its application in the industry. Corrosion tests of selected materials were performed in sulfuric acid to select appropriate materials compatible with the IS process. The materials used in this work were Fe-Cr alloys, Fe-Ni-Cr alloys, Fe-Si alloys, Ni base alloys, Ta, Ti, Zr, SiC, Fe-Si, etc. The test environments were 50 wt% sulfuric acid at 120 .deg. C and 98 wt% at 320 .deg. C. Corrosion rates were measured by using a weight change after an immersion. The surface morphologies and cross sectional areas of the corroded materials were examined by using SEM equipped with EDS. Corrosion behaviors of the materials were discussed in terms of the chemical composition of the materials, a weight loss, the corrosion morphology, the precipitates in the microstructure and the surface layer composition

  13. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Science.gov (United States)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  14. Corrosion stability of cermets on the base of titanium nitride

    International Nuclear Information System (INIS)

    Kajdash, O.N.; Marinich, M.A.; Kuzenkova, M.A.; Manzheleev, I.V.

    1991-01-01

    Corrosion resistance of titanium nitride and its cermets in 5% of HCl, 7% of HNO 3 , 10% of H 2 SO 4 is studied. It is established that alloys TiN-Ni-Mo alloyed with chromium (from 10 to 15%) possess the highest corrosion resistance. Cermet TiN-Cr has the higher stability than titanium nitride due to formation of binary nitride (Ti, Cr)N

  15. Burner Rig Hot Corrosion of a Single Crystal Ni-48Al-Ti-Hf-Ga Alloy

    Science.gov (United States)

    Nesbitt, James A.; Darolia, Ram; Cuy, Michael D.

    1998-01-01

    The hot corrosion resistance of a single crystal Ni-48Al-1Ti-0.5Hf-0.2Ga alloy was examined in a Mach 0.3 burner rig at 900 C for 300 hours. The combustion chamber was doped with 2 ppmw synthetic sea salt. The hot corrosion attack produced a random mound morphology on the surface. Microstructurally, the hot corrosion attack appeared to initiate with oxide-filled pits which were often broad and shallow. At an intermediate stage, the pits increased in size to incorporate unoxidized Ni islands in the corrosion product. The rampant attack stage, which was observed only at sharp sample corners, was characterized by rapid inward growth of alumina in finger-like protrusions incorporating significant amounts of Al-depleted Ni islands. Aluminum consumption in the oxide fingers resulted in the growth of a gamma' layer ahead of the advancing oxide fingers.

  16. Burner rig hot corrosion of a single crystal Ni-48Al-Ti-Hf-Ga alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nesbitt, J.A.; Darolia, R.; Cuy, M.D.

    1999-07-01

    The hot corrosion resistance of a single crystal Ni-48Al-1Ti-0.5Hf-0.2Ga alloy was examined in a Mach 0.3 burner rig at 900 C for 300 hours. The combustion chamber was doped with 2 ppmw synthetic sea salt. The hot corrosion attack produced a random mound morphology on the surface. Microstructurally, the hot corrosion attack appeared to initiate with oxide-filled pits which were often broad and shallow. At an intermediate stage, the pits increased in size to incorporate unoxidized Ni islands in the corrosion product. The rampant attack stage, which was observed only at sharp sample corners, was characterized by rapid inward growth of alumina in finger-like protrusions incorporating significant amounts of Al-depleted Ni islands. Aluminum consumption in the oxide fingers resulted in the growth of a {gamma}{prime} layer ahead of the advancing oxide fingers.

  17. Corrosion Compatibility Studies on Inconel-600 in NP Decontamination Solution

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Yoon; Jung, Jun Young; Won, Huijun; Choi, Wangkyu; Moon, Jeikwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-05-15

    It is well known that corrosion and contamination process in the primary cooling circuit of nuclear reactors are essentially interrelated: the contaminant isotopes are mostly corrosion products activated in the reactor core, and the contamination takes place on the out-core of Inconel-600 surface. This radionuclide uptake takes place up to the inner oxide layer and oxide/metal interface. So, it is necessary to remove inner oxide layer as well as outer oxide layer for excellent decontamination effects. The outer oxide layers are composed of Fe{sub 3}O{sub 4} and NiFe{sub 2}O{sub 4}. On the other hand, the inner oxide layers are composed of Cr{sub 2}O{sub 3}, (Ni{sub 1-x}Ni{sub x})(Cr{sub 1-y}Fe{sub y}){sub 2}O{sub 4}, and FeCr{sub 2}O{sub 4}. Because of chromium in the trivalent oxidation state which is difficult to dissolve, the oxide layer has an excellent protectiveness and become hard to be decontaminated. Alkaline permanganate (AP) or nitric permanganate (NP) oxidative phase has been used to dissolve the chromium-rich oxide. A disadvantage of AP process is the generation of a large volume of secondary waste. On the other hand, that of NP process is the high corrosion rate for Ni-base alloys. Therefore, for the safe use of oxidative phase in PWR system decontamination, it is necessary to reformulate the NP chemicals for decrease of corrosion rate. This study describes the corrosion compatibility on Inconel-600 and type 304 stainless steel in NP decontamination solution for PWR applications. To evaluate the general corrosion properties, weight change of NP treated specimens was measured. NP treated specimen surface was observed using optical microscope (OM) and scanning electron microscopy (SEM) for the evaluation of the localized corrosion. The effect of additives on the corrosion of the specimens was also evaluated. This study describes the corrosion compatibility on Inconel-600 and type 304 stainless steel in NP decontamination solution for PWR applications

  18. Corrosion Compatibility Studies on Inconel-600 in NP Decontamination Solution

    International Nuclear Information System (INIS)

    Park, Sang Yoon; Jung, Jun Young; Won, Huijun; Choi, Wangkyu; Moon, Jeikwon

    2013-01-01

    It is well known that corrosion and contamination process in the primary cooling circuit of nuclear reactors are essentially interrelated: the contaminant isotopes are mostly corrosion products activated in the reactor core, and the contamination takes place on the out-core of Inconel-600 surface. This radionuclide uptake takes place up to the inner oxide layer and oxide/metal interface. So, it is necessary to remove inner oxide layer as well as outer oxide layer for excellent decontamination effects. The outer oxide layers are composed of Fe 3 O 4 and NiFe 2 O 4 . On the other hand, the inner oxide layers are composed of Cr 2 O 3 , (Ni 1-x Ni x )(Cr 1-y Fe y ) 2 O 4 , and FeCr 2 O 4 . Because of chromium in the trivalent oxidation state which is difficult to dissolve, the oxide layer has an excellent protectiveness and become hard to be decontaminated. Alkaline permanganate (AP) or nitric permanganate (NP) oxidative phase has been used to dissolve the chromium-rich oxide. A disadvantage of AP process is the generation of a large volume of secondary waste. On the other hand, that of NP process is the high corrosion rate for Ni-base alloys. Therefore, for the safe use of oxidative phase in PWR system decontamination, it is necessary to reformulate the NP chemicals for decrease of corrosion rate. This study describes the corrosion compatibility on Inconel-600 and type 304 stainless steel in NP decontamination solution for PWR applications. To evaluate the general corrosion properties, weight change of NP treated specimens was measured. NP treated specimen surface was observed using optical microscope (OM) and scanning electron microscopy (SEM) for the evaluation of the localized corrosion. The effect of additives on the corrosion of the specimens was also evaluated. This study describes the corrosion compatibility on Inconel-600 and type 304 stainless steel in NP decontamination solution for PWR applications. It is revealed that Inconel-600 specimen is more

  19. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  20. Grain size effect in corrosion behavior of electrodeposited nanocrystalline Ni coatings in alkaline solution

    International Nuclear Information System (INIS)

    Wang Liping; Zhang Junyan; Gao Yan; Xue Qunji; Hu Litian; Xu Tao

    2006-01-01

    Effects of grain size reduction on the electrochemical corrosion behavior of nanocrystalline Ni produced by pulse electrodeposition were characterized using potentiodynamic polarization testing and electrochemical impedance spectroscopy; X-ray photoelectron spectroscopy were used to confirm the electrochemical measurements and the suggested mechanisms. The corrosion resistance of Ni coatings in alkaline solutions considerably increased as the grain size decreased from microcrystalline to nanocrystalline. The higher corrosion resistance of NC Ni may be due to the more rapid formation of continuous Ni(OH) 2 passive films compared with coarse-grained Ni coatings