WorldWideScience

Sample records for acousto-ultrasonic inspection technique

  1. Multivariate data-driven modelling and pattern recognition for damage detection and identification for acoustic emission and acousto-ultrasonics

    International Nuclear Information System (INIS)

    Torres-Arredondo, M-A; Fritzen, C-P; Tibaduiza, D-A; Mujica, L E; Rodellar, J; McGugan, M; Toftegaard, H; Borum, K-K

    2013-01-01

    Different methods are commonly used for non-destructive testing in structures; among others, acoustic emission and ultrasonic inspections are widely used to assess structures. The research presented in this paper is motivated by the need to improve the inspection capabilities and reliability of structural health monitoring (SHM) systems based on ultrasonic guided waves with focus on the acoustic emission and acousto-ultrasonics techniques. The use of a guided wave based approach is driven by the fact that these waves are able to propagate over relatively long distances, and interact sensitively and uniquely with different types of defect. Special attention is paid here to the development of efficient SHM methodologies. This requires robust signal processing techniques for the correct interpretation of the complex ultrasonic waves. Therefore, a variety of existing algorithms for signal processing and pattern recognition are evaluated and integrated into the different proposed methodologies. As a contribution to solve the problem, this paper presents results in damage detection and classification using a methodology based on hierarchical nonlinear principal component analysis, square prediction measurements and self-organizing maps, which are applied to data from acoustic emission tests and acousto-ultrasonic inspections. At the end, the efficiency of these methodologies is experimentally evaluated in diverse anisotropic composite structures. (paper)

  2. Development of ultrasonic inspection technique for crack detection in retaining rings

    International Nuclear Information System (INIS)

    Brook, M.V.

    1990-01-01

    The majority of retaining rings which are currently in service, are composed of a material which is susceptible to stress corrosion when exposed to moisture. Due to the inherent stress levels in the shrunk-on areas, they are particularly susceptible to stress corrosion attack. Therefore, retaining rings require non-destructive examination to avert catastrophic failure. Guidelines for retaining ring inspection issued by EPRI recommend ultrasonic manual and automated methods of inspection for rings in place. Application of the conventional manual method, using S-waves is difficult, and yields unreliable results. Due to the unreliability factor, utilities have been forced to depend upon surface examination methods, such as visual and penetrant techniques. In most instances, a surface exam will necessitate the costly and potentially damaging removal of the rings from the rotor to provide full access to areas of interest. Due to the various complexities of conventional ultrasonic retaining ring inspections, it is essential that the front end ultrasonics (i.e., transducers and techniques) be optimized to produce the best possible examination. For this reason, AMDATA has developed custom transducers and techniques to enhance automated detection capability of flaws in the various suspect areas of retaining rings. When the optimized techniques are applied to generate the best possible raw data, the Intraspect /98 trademark is then used to reliably apply technique, acquire the data and perform post processing evaluations. One of the most promising ultrasonic techniques for retaining ring inspection is creeping waves. This paper investigates the use of creeping waves for retaining ring inspection

  3. Application of ultrasonic phased array technique for inspection of stud bolts in nuclear reactor vessel

    International Nuclear Information System (INIS)

    Choi, Sang Woo; Lee, Joon Ho; Park, Min Su; Cho, Youn Ho; Park, Moon Ho

    2004-01-01

    The stud bolt is one of crucial parts for safety of reactor vessels in nuclear power plants. Cracks initiation and propagation were reported in stud bolts using closure of reactor vessel and head. Stud bolts are inspected by ultrasonic technique during overhaul periodically for the prevention of stud bolt failure and radioactive leakage from nuclear reactor. In conventional ultrasonic testing for inspection of stud bolts, crack was detected by using shadow effect. It take too much time to inspect stud bolt by using conventional ultrasonic technique. In addition, there were numerous spurious signal reflected from every thread. In this study, the advanced ultrasonic phased array technique was introduced for inspect stud bolts. The phased array technique provide fast inspection and high detectability of defects. There are sector scanning and linear scanning method in phased array technique, and these scanning methods were applied to inspect stud bolt and detectability was investigated.

  4. Applications of a nanocomposite-inspired in-situ broadband ultrasonic sensor to acousto-ultrasonics-based passive and active structural health monitoring.

    Science.gov (United States)

    Liu, Menglong; Zeng, Zhihui; Xu, Hao; Liao, Yaozhong; Zhou, Limin; Zhang, Zhong; Su, Zhongqing

    2017-07-01

    A novel nanocomposite-inspired in-situ broadband ultrasonic sensor previously developed, with carbon black as the nanofiller and polyvinylidene fluoride as the matrix, was networked for acousto-ultrasonic wave-based passive and active structural health monitoring (SHM). Being lightweight and small, this kind of sensor was proven to be capable of perceiving strain perturbation in virtue of the tunneling effect in the formed nanofiller conductive network when acousto-ultrasonic waves traverse the sensor. Proof-of-concept validation was implemented, to examine the sensor performance in responding to acousto-ultrasonic waves in a broad frequency regime: from acoustic emission (AE) of lower frequencies to guided ultrasonic waves (GUWs) of higher frequencies. Results have demonstrated the high fidelity, ultrafast response and high sensitivity of the sensor to acousto-ultrasonic waves up to 400kHz yet with an ultra-low magnitude (of the order of micro-strain). The sensor is proven to possess sensitivity and accuracy comparable with commercial piezoelectric ultrasonic transducers, whereas with greater flexibility in accommodating curved structural surfaces. Application paradigms of using the sensor for damage evaluation have spotlighted the capability of the sensor in compromising "sensing cost" with "sensing effectiveness" for passive AE- or active GUW-based SHM. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Detailed simulation of ultrasonic inspections

    International Nuclear Information System (INIS)

    Chaplin, K.R.; Douglas, S.R.; Dunford, D.

    1997-01-01

    Simulation of ultrasonic inspection of engineering components have been performed at the Chalk River Laboratories of AECL for over 10 years. The computer model, called EWE for Elastic Wave Equations, solves the Elastic Wave Equations using a novel finite difference scheme. It simulates the propagation of an ultrasonic wave from the transducer to a flaw, the scatter of waves from the flaw, and measurement of signals at a receive transducer. Regions of different materials, water and steel for example, can be simulated. In addition, regions with slightly different material properties from the parent material can be investigated. The two major types of output are displays of the ultrasonic waves inside the component and the corresponding A-scans. EPRI and other organizations have used ultrasonic models for: defining acceptable ultrasonic inspection procedures, designing and evaluating inspection techniques, and for quantifying inspection reliability. The EWE model has been applied to the inspection of large pipes in a nuclear plant, gas pipeline welds and steam generator tubes. Most recent work has dealt with the ultrasonic inspection of pressure tubes in CANDU reactors. Pressure tube inspections can reliably detect and size defects; however, there are improvements that can be made. For example, knowing the sharpness of a flaw-tip is crucial for fitness for service assessments. Computer modelling of the ultrasonic inspection of flaws with different root radius has suggested inspection techniques that provide flaw tip radius information. A preliminary investigation of these methods has been made in the laboratory. The basis for the model will be reviewed at the presentation. Then the results of computer simulations will be displayed on a PC using an interactive program that analyzes simulated A-scans. This software tool gives inspection staff direct access to the results of computer simulations. (author)

  6. Remote Inspection Techniques for Reactor Internals of Liquid Metal Reactor by using Ultrasonic Waveguide Sensor

    International Nuclear Information System (INIS)

    Joo, Young Sang; Kim, Seok Hun; Lee, Jae Han

    2006-02-01

    The primary components such as a reactor core, heat exchangers, pumps and internal structures of a liquid metal reactor (LMR) are submerged in hot sodium of reactor vessel. The division 3 of ASME code section XI specifies the visual inspection and continuous monitoring as major in-service inspection (ISI) methods of reactor internal structures. Reactor core and internal structures of LMR can not be visually examined due to an opaque liquid sodium. The under-sodium viewing and remote inspection techniques by using an ultrasonic wave should be applied for the in-service inspection of reactor internals. The remote inspection techniques using ultrasonic wave have been developed and applied for the visualization and ISI of reactor internals. The under sodium viewing technique has a limitation for the application of LMR due to the high temperature and irradiation environment. In this study, an ultrasonic waveguide sensor with a strip plate has been developed for an application to the under-sodium viewing and remote inspection. The Lamb wave propagation of a waveguide sensor has been analyzed and the zero-order antisymmetric A 0 plate wave was selected as the application mode of the sensor. The A 0 plate wave can be propagated in the dispersive low frequency range by using a liquid wedge clamped to the waveguide. A new technique is presented which is capable of steering the radiation beam angle of a waveguide sensor without a mechanical movement of the sensor assembly. The steering function of the ultrasonic radiation beam can be achieved by a frequency tuning method of the excitation pulse in the dispersive range of the A 0 mode. The technique provides an opportunity to overcome the scanning limitation of a waveguide sensor. The beam steering function has been evaluated by an experimental verification. The ultrasonic C-scanning experiments are performed in water and the feasibility of the ultrasonic waveguide sensor has been verified. The various remote inspection

  7. Defect sizing using automated ultrasonic inspection techniques at RNL

    International Nuclear Information System (INIS)

    Rogerson, A.; Highmore, P.J.; Poulter, L.N.J.

    1983-10-01

    RNL has developed and applied automated wide-beam pulse-echo and time-of-flight techniques with synthetic aperture processing for sizing defects in clad thick-section weldments and nozzle corner regions. These techniques were amongst those used in the four test plate inspections making up the UKAEA Defect Detection Trials. In this report a critical appraisal is given of the sizing procedures adopted by RNL in these inspections. Several factors influencing sizing accuracy are discussed and results from particular defects highlighted. The time-of-flight technique with colour graphics data display is shown to be highly effective in imaging near-vertical buried defects and underclad defects of height greater than 5 mm. Early characterisation of any identified defect from its ultrasonic response under pulse-echo inspection is seen as a desirable aid to the selection of an appropriate advanced sizing technique for buried defects. (author)

  8. Ultrasonic inspection

    International Nuclear Information System (INIS)

    Satittada, Gannaga

    1984-01-01

    Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

  9. Acousto-ultrasonic evaluation of adhesively bonded CFRP-aluminum joints

    International Nuclear Information System (INIS)

    Lee, Seung Hwan; Kwon, Oh Yang

    1997-01-01

    Correlation between the amount of artificial defects in bonded region and the acousto-ultrasonic parameters(AUPs) including signal amplitude and then the static strength of adhesively bonded joints of carbon fiber reinforced plastic(CFRP) laminates and Al6061 plates has been investigated. The effect of the frequency content and the bandwidth of input signals were studied using 200 kHz, 650 kHz, 1 MHz, 2 MHz pulses and 1 MHz tone-burst signals. With increasing fraction of defects, the signal amplitude and AUP1 were decreased whereas AUP2 was increased. This result has been attributed to the energy transfer characteristics of bonded joints with delamination-type defects and the change of spectral content due to the defects. Considering the nature of high attenuation, a pulse signal with major frequency content at the third harmonic of thickness mode resonance, 650 kHz for the dimension of specimens used in this study, has been found optimal for acousto-ultrasonic testing of CFRP-aluminum joints.

  10. Application of the ultrasonic phased array technique to alloy 182 weld inspection in PWR

    International Nuclear Information System (INIS)

    Hsiao, Chu Chung; Shie, Namg Chian; Chu, Shyr Liang; Lee, Sou See; Toung, Jean Chung; Su, Liang Chun; Yang, Hai Ming

    2006-01-01

    Cracks were found in nickel-based welds frequently in some nuclear power plants. The development of inspection technique capability of finding these cracks is thus in great demand. The difficulties of inspection and evaluation for nickel-based welds include ultrasonic reflection of interface of dissimilar materials, ultrasonic distortion of anisotropic microstructure, and signal-to-noise ratio reduction of coarse grain. In this study, an Alloy 182 mock-up with the same size and material properties as in the field is designed and fabricated. The Alloy 182 mock-up specimen contains various cracks and notches for calibration. Phased array UT and other ultrasonic inspection techniques are used in this study. Based on the experiment results, the phased array probe with 2D dual crystals and low frequency (1.5MHz) longitudinal wave is found to perform well. Finally, phased array ultrasonic testing technique has been approved to be an effectively nondestructive test method for DMW with real size testing block involved. Typically, phased array probe can generate sharp tip diffraction signal and thus reliable and accurate result can be obtained for sizing the defect. Furthermore, phased array probe can also generate various angles and focal lengths and thus combinatorial effect can be achieved for several traditional probes. With a full understanding of the beam behavior and an optimized delay laws, the phased away ultrasonic technique integrated with an automatic scanner will achieve not only to save scanning time but also to reduce the amount of radiation exposure on field inspection.

  11. An Advanced Multi-Sensor Acousto-Ultrasonic Structural Health Monitoring System: Development and Aerospace Demonstration.

    Science.gov (United States)

    Smithard, Joel; Rajic, Nik; van der Velden, Stephen; Norman, Patrick; Rosalie, Cedric; Galea, Steve; Mei, Hanfei; Lin, Bin; Giurgiutiu, Victor

    2017-07-20

    A key longstanding objective of the Structural Health Monitoring (SHM) research community is to enable the embedment of SHM systems in high value assets like aircraft to provide on-demand damage detection and evaluation. As against traditional non-destructive inspection hardware, embedded SHM systems must be compact, lightweight, low-power and sufficiently robust to survive exposure to severe in-flight operating conditions. Typical Commercial-Off-The-Shelf (COTS) systems can be bulky, costly and are often inflexible in their configuration and/or scalability, which militates against in-service deployment. Advances in electronics have resulted in ever smaller, cheaper and more reliable components that facilitate the development of compact and robust embedded SHM systems, including for Acousto-Ultrasonics (AU), a guided plate-wave inspection modality that has attracted strong interest due mainly to its capacity to furnish wide-area diagnostic coverage with a relatively low sensor density. This article provides a detailed description of the development, testing and demonstration of a new AU interrogation system called the Acousto Ultrasonic Structural health monitoring Array Module⁺ (AUSAM⁺). This system provides independent actuation and sensing on four Piezoelectric Wafer Active Sensor (PWAS) elements with further sensing on four Positive Intrinsic Negative (PIN) photodiodes for intensity-based interrogation of Fiber Bragg Gratings (FBG). The paper details the development of a novel piezoelectric excitation amplifier, which, in conjunction with flexible acquisition-system architecture, seamlessly provides electromechanical impedance spectroscopy for PWAS diagnostics over the full instrument bandwidth of 50 KHz-5 MHz. The AUSAM⁺ functionality is accessed via a simple hardware object providing a myriad of custom software interfaces that can be adapted to suit the specific requirements of each individual application.

  12. Development of ultrasonic immersion inspection technique for spent fuel canisters

    International Nuclear Information System (INIS)

    Schankula, J.J.

    1982-07-01

    This report summarizes ultrasonic nondestructive testing development for metal matrix supported spent fuel disposal canisters. The work has concentated in two areas: inspection for lack of bond at the shell/matrix interface and inspection for voids in the matrix. The capabilities and limitations of these techniques have been fully established. Unbonded areas as small as 4 mm in diameter and voids 6 mm in diameter, 25 mm deep in the matrix, can readily be detected

  13. Synthetic Aperture Focusing Technique in Ultrasonic Inspection of Coarse Grained Materials

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (Uppsala Univ., Signals and Systems, Box 528, SE-751 20 Uppsala (Sweden))

    2007-12-15

    Experience from the ultrasonic inspection of nuclear power plants has shown that large focused transducers are relatively effective in suppressing grain (structure) noise. Operation of a large focused transducer can be thought of as an integration (coherent summation) of individual beams reflected from the target and received by individual points at the transducer surface. Synthetic aperture focusing technique (SAFT), in its simplest version mimics an acoustic lens used for focusing beams at a desired point in the region of interest. Thus, SAFT should be able to suppress the grain noise in the similar way as the focused transducer does. This report presents the results of investigation of SAFT algorithms applied for post-processing of ultrasonic data acquired in inspection of coarse grained metals. The performance of SAFT in terms of its spatial (cross-range) resolution and grain noise suppression is studied. The evaluation is made based on the experimental data obtained from the ultrasonic inspection of test specimens with artificial defects (side drilled holes). SAFT algorithms for both contact and immersion mode are introduced and experimentally verified

  14. Under-Sodium Inspection Techniques for Reactor Internals of KALIMER-600 using Ultrasonic Waveguide Sensor

    International Nuclear Information System (INIS)

    Joo, Young Sang; Kim, Seok Hoon; Lee, Jae Han

    2005-01-01

    KALIMER-600 is a pool type liquid metal reactor (LMR) which is operated with a sodium coolant. The reactor internals of KALIMER-600 are submerged in a liquid sodium pool. As the liquid sodium is opaque to the light, a conventional visual inspection can not be used for observing the internal structures under a sodium condition. An under-sodium viewing (USV) technique using an ultrasonic wave should be applied for the observation of the refueling maneuver and the in-service inspection of the reactor internals. Under-sodium inspection technology utilizing ultrasonic waves has been widely developed for a visualization of the reactor core and internal components of LMR. Immersion sensors and waveguide sensors have been applied to the USV inspection. The immersion sensor has a precise imaging capability, but may have high temperature restrictions and an uncertain life. The waveguide sensor has the advantages of simplicity and reliability, but limited in its movement. The new plate-type waveguide sensor has been developed as a useful alternative to immersion sensors for USV applications. In the viewing and monitoring applications, a beam steering function of a waveguide sensor might be required. A new waveguide sensor and technique are being developed to overcome the limitations of a waveguide ultrasonic sensor. In this study, the under-sodium inspection techniques using the newly developed waveguide sensor for the reactor internal structures of KALIMER-600 is proposed

  15. Dynamic acousto-elastic testing of concrete with a coda-wave probe: comparison with standard linear and nonlinear ultrasonic techniques.

    Science.gov (United States)

    Shokouhi, Parisa; Rivière, Jacques; Lake, Colton R; Le Bas, Pierre-Yves; Ulrich, T J

    2017-11-01

    The use of nonlinear acoustic techniques in solids consists in measuring wave distortion arising from compliant features such as cracks, soft intergrain bonds and dislocations. As such, they provide very powerful nondestructive tools to monitor the onset of damage within materials. In particular, a recent technique called dynamic acousto-elasticity testing (DAET) gives unprecedented details on the nonlinear elastic response of materials (classical and non-classical nonlinear features including hysteresis, transient elastic softening and slow relaxation). Here, we provide a comprehensive set of linear and nonlinear acoustic responses on two prismatic concrete specimens; one intact and one pre-compressed to about 70% of its ultimate strength. The two linear techniques used are Ultrasonic Pulse Velocity (UPV) and Resonance Ultrasound Spectroscopy (RUS), while the nonlinear ones include DAET (fast and slow dynamics) as well as Nonlinear Resonance Ultrasound Spectroscopy (NRUS). In addition, the DAET results correspond to a configuration where the (incoherent) coda portion of the ultrasonic record is used to probe the samples, as opposed to a (coherent) first arrival wave in standard DAET tests. We find that the two visually identical specimens are indistinguishable based on parameters measured by linear techniques (UPV and RUS). On the contrary, the extracted nonlinear parameters from NRUS and DAET are consistent and orders of magnitude greater for the damaged specimen than those for the intact one. This compiled set of linear and nonlinear ultrasonic testing data including the most advanced technique (DAET) provides a benchmark comparison for their use in the field of material characterization. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Verification of split spectrum technique for ultrasonic inspection of welded structures in nuclear reactors

    International Nuclear Information System (INIS)

    Ericsson, L.; Stepinski, T.

    1992-01-01

    Ultrasonic nondestructive inspection of materials is often limited by the presence of backscattered echoes from the material structure. A digital signal processing technique for removal of this material noise, referred to as split spectrum processing (SSP), has been developed and verified using simple laboratory experiments during the last decade. However, application of the split spectrum processing algorithm to industrial conditions has been rarely reported. In the paper the results of the practical evaluation of the SSP technique are presented. A number of different ultrasonic transducers were used for acquiring echoes from artificial flaws as well as natural cracks. The flaws were located in test blocks employed by the Swedish Nuclear Power Companies as reference during ultrasonic inspection of nuclear reactor vessels. The acquired ultrasonic A-scan signals were processed off-line using specially developed algorithms on a personal computer (PC). The experiments show evidence that properly tuned SSP algorithms result in a considerable improvement of the signal to material noise ratio. The enhancements were similar irrespective of the features of the transducer used or the nature of the inspected flaw. The problems related to the development of self-tuning SSP algorithms for on-line processing of B-scans are discussed. (author)

  17. Innovative Ultrasonic Techniques for Inspection and Monitoring of Large Concrete Structures

    Directory of Open Access Journals (Sweden)

    Niederleithinger E.

    2013-07-01

    Full Text Available Ultrasonic echo and transmission techniques are used in civil engineering on a regular basis. New sensors and data processing techniques have lead to many new applications in the structural investigation as well as quality control. But concrete structures in the nuclear sector have special features and parameters, which pose problems for the methods and instrumentation currently available, e.g. extreme thickness, dense reinforcement, steel liners or special materials. Several innovative ultrasonic techniques have been developed to deal with these issues at least partly in lab experiments and pilot studies. Modern imaging techniques as multi-offset SAFT have been used e. g. to map delaminations. Thick concrete walls have successfully been inspected, partly through a steel liner. Embedded ultrasonic sensors have been designed which will be used in monitoring networks of large concrete structures above and below ground. In addition, sensitive mathematical methods as coda wave interferometry have been successfully evaluated to detect subtle changes in material properties. Examples of measurements and data evaluation are presented.

  18. Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1980-07-01

    The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

  19. Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

    International Nuclear Information System (INIS)

    1980-01-01

    The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

  20. Detecting accuracy of flaws by manual and automatic ultrasonic inspections

    International Nuclear Information System (INIS)

    Iida, K.

    1988-01-01

    As the final stage work in the nine year project on proving tests of the ultrasonic inspection technique applied to the ISI of LWR plants, automatic ultrasonic inspection tests were carried out on EDM notches, surface fatigue cracks, weld defects and stress corrosion cracks, which were deliberately introduced in full size structural components simulating a 1,100 MWe BWR. Investigated items are the performance of a newly assembled automatic inspection apparatus, detection limit of flaws, detection resolution of adjacent collinear or parallel EDM notches, detection reproducibility and detection accuracy. The manual ultrasonic inspection of the same flaws as inspected by the automatic ultrasonic inspection was also carried out in order to have comparative data. This paper reports how it was confirmed that the automatic ultrasonic inspection is much superior to the manual inspection in the flaw detection rate and in the detection reproducibility

  1. Inspection of austenitic welds with ultrasonic phased array technology

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, A.; Fernandez, F. [Tecnatom (Spain); Dutruc, R.; Ferriere, R. [Metalscan (France)

    2011-07-01

    This series of slides presents the use of ultrasonic phased array technology in the inspection of austenitic welds. The inspection from outside surface (the inspection is performed in contact using wedges to couple the probe to the outer surface of the component) shows that longitudinal wave is the most adequate for perpendicular scans and transversal ultrasonic wave is the most adequate for parallel scans. Detection and length sizing are performed optimally in perpendicular scans. The inspection from inside surface shows: -) Good results in the detection of defects (Sizing has met the requirements imposed by the Authority of the Russian Federation); -) The new design of the mechanical equipment and of the numerous ultrasonic beams refracted by the array probes has increased the volume inspected. The design of the mechanical equipment has also allowed new areas to be inspected (example a piping weld that was not accessible from the outer surface; -) The ultrasonic procedure and Inspection System developed have been validated by the Authority of the Russian Federation. Phase array technique supplies solutions to solve accessibility concerns and improve the ultrasonic inspections of nuclear components

  2. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    Optical and X-ray metallography combined with ultrasonic testing by compression waves was used for inspection of stainless steel weld metal produced by three different welding techniques. X-ray diffraction showed that each weld possessed a characteristic fibre textured structure which was shown by optical microscopy to be parallel to columnar grain boundaries. Metallographic evidence suggested that the development of fibre texture is due to the mechanism of competitive growth. From observations made as a result of optical metallographic examination the orientation of the fibre axis could be predicted if the weld geometry and welding procedure were known. Ultrasonic velocity and attenuation measurements as a continuous function of grain orientation, made on cylinders machined from weld samples, showed that attenuation was strongly orientation dependent. It was concluded that the sensitivity of ultrasonic inspection to small defects is unlikely to be as high for austenitic welds as for ferritic even when transmission is improved by modifying the welding procedure to improve the ultrasonic transmission. (U.K.)

  3. Ultrasonic inspection of inpile tubes

    International Nuclear Information System (INIS)

    Boyd, D.M.; Bossi, H.

    1985-01-01

    The in-service inspection (ISI) of inpile tubes can be performed accurately and safely with a semiautomatic ultrasonic inspection system. The ultrasonic technique uses a set of multiple transducers to detect and size cracks, voids, and laminations radially and circumferentially. Welds are also inspected for defects. The system is designed to inspect stainless steel and Inconel tubes ranging from 53.8 mm (2.12 in.) to 101.6 mm (4 in.) inner diameter with wall thickness on the order of 5 mm. The inspection head contains seven transducers mounted in a surface-following device. Six angle-beam transducers generate shear waves in the tubes. Two of the six are oriented to detect circumferential cracks, and two detect axial cracks. Although each of these four transducers is used in the pulse-echo mode, they are oriented in aligned sets so pitch-catch operation is possible if desired. The remaining angle-beam transducers are angulated to detect flaws that are off axial or circumferential orientation. The seventh transducer is used for longitudinal inspection and detects and sizes laminar-type defects

  4. Ultrasonic inspection of austenitic welds

    Energy Technology Data Exchange (ETDEWEB)

    Tomlinson, J R; Wagg, A R; Whittle, M J [N.D.T. Applications Centre, CEGB, Manchester (United Kingdom)

    1980-11-01

    The metallurgical structure of austenitic welds is described and contrasted with that found in ferritic welds. It is shown that this structure imparts a marked elastic anisotropy in the ultrasonic propagation parameters. Measurements of variations in the apparent attenuation of sound and deviations in the beam direction are described. The measurements are interpreted in terms of the measured velocity anisotropy. Two applications of the fundamental work are described. In the first it is shown how, by using short pulse compression wave probes, and with major modification of the welding procedure, a stainless steel fillet weld in an AGR boiler can be inspected. In the second application, alternative designs of a transition butt weld have been compared for ease of ultrasonic inspection. The effects of two different welding processes on such an inspection are described. Finally, the paper examines the prospects for future development of inspection and defect-sizing techniques for austenitic welds. (author)

  5. Ultrasonic recording and display techniques for the inspection of nuclear power plant

    International Nuclear Information System (INIS)

    Ely, R.W.; Hall, G.D.; Johnson, A.; Pascoe, P.T.

    1985-01-01

    This paper describes four systems: MDU, PURDIE, LAURA and DRUID, under development as ultrasonic recording and display techniques for the inspection of nuclear power plant. The MDU system plots either plan or sectional views of the component under test onto a bistable storage screen. PURDIE is a system based around a video cassette recorder which has been modified to record ultrasonic A-scan waveforms and probe positional information. MDU and PURDIE are portable systems, for use under difficult site conditions. They may be manufactured in quantity to satisfy the demanding inspection programmes of nuclear power stations. LAURA is a desk top replay system for the video cassette tapes produced on site by PURDIE. DRUID is a digital desk top replay/display system incorporating a high resolution colour graphics terminal and therefore offering more flexibility and improved display formats. The systems are compatible with each other and some component units are directly interchangeable between the various systems

  6. Classification Technique for Ultrasonic Weld Inspection Signals using a Neural Network based on 2-dimensional fourier Transform and Principle Component Analysis

    International Nuclear Information System (INIS)

    Kim, Jae Joon

    2004-01-01

    Neural network-based signal classification systems are increasingly used in the analysis of large volumes of data obtained in NDE applications. Ultrasonic inspection methods on the other hand are commonly used in the nondestructive evaluation of welds to detect flaws. An important characteristic of ultrasonic inspection is the ability to identify the type of discontinuity that gives rise to a peculiar signal. Standard techniques rely on differences in individual A-scans to classify the signals. This paper proposes an ultrasonic signal classification technique based on the information tying in the neighboring signals. The approach is based on a 2-dimensional Fourier transform and the principal component analysis to generate a reduced dimensional feature vector for classification. Results of applying the technique to data obtained from the inspection of actual steel welds are presented

  7. Assessment of the reliability of ultrasonic inspection methods

    International Nuclear Information System (INIS)

    Haines, N.F.; Langston, D.B.; Green, A.J.; Wilson, R.

    1982-01-01

    The reliability of NDT techniques has remained an open question for many years. A reliable technique may be defined as one that, when rigorously applied by a number of inspection teams, consistently finds then correctly sizes all defects of concern. In this paper we report an assessment of the reliability of defect detection by manual ultrasonic methods applied to the inspection of thick section pressure vessel weldments. Initially we consider the available data relating to the inherent physical capabilities of ultrasonic techniques to detect cracks in weldment and then, independently, we assess the likely variability in team to team performance when several teams are asked to follow the same specified test procedure. The two aspects of 'capability' and 'variability' are brought together to provide quantitative estimates of the overall reliability of ultrasonic inspection of thick section pressure vessel weldments based on currently existing data. The final section of the paper considers current research programmes on reliability and presents a view on how these will help to further improve NDT reliability. (author)

  8. A study on non-contact ultrasonic technique for on-line inspection of CFRP

    International Nuclear Information System (INIS)

    Lee, Seung-Joon; Park, Won-Su; Lee, Joon-Hyun; Byun, Joon-Hyung

    2007-01-01

    The advantages of carbon fiber reinforced plastic materials (CFRP) are: they are light structure materials, they have corrosion resistance, and higher specific strength and elasticity. The recently developed 3-dimentional fiber placement system is able to produce a more complex and various shaped structures due to less limitations of a product shape according to the problem in conventional fabrication process. This fiber placement system stacks the narrow prepreg tape on the mold according to the designed sequence and thickness. Non-destructive evaluation was rquired for these composites to evaluate changes in strength caused by defects such as delamination and porosity. Additionally, the expectent quality should be satisfied for the high cost fabrication process using the fiber placement system. Therefore, an on line non-destructive evaluation system is required and real-time complement is needed when the defects are detected [1]. Defect imaging by the ultrasonic C-scan method is a useful technique for defect detection in CFRP. However, the conventional ultrasonic C-scan technique cannot be applied during the fabrication process because the test piece should be immersed into the water. Therefore, non-contact ultrasonic techniques should be applied during the fabricating process. For the development of non-contact ultrasonic techniques available in non-destructive evaluation of CFRP, a recent laser-generated ultrasonic technique and an air-coupled transducer that transmit and receive ultrasounds in the air are studied [2-3]. In this study, generating and receiving techniques of laser-generated ultrasound and the characteristics of received signals upon the internal defects of CFRO were studied for non-contact inspection

  9. Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant

    International Nuclear Information System (INIS)

    Lee, Hee Jong; Cho, Chan Hee; Cho, Hyun Joon

    2009-01-01

    Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needs for development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

  10. Ultrasonic inspection of AA6013 laser welded joints

    Directory of Open Access Journals (Sweden)

    Adriano Passini

    2011-09-01

    Full Text Available Interest in laser beam welding for aerospace applications is continuously growing, mainly for aluminum alloys. The joints quality is usually assessed by non-destructive inspection (NDI. In this work, bead on plate laser welds on 1.6 mm thick AA6013 alloy sheets, using a 2 kW Yb-fiber laser were obtained and inspected by pulse/echo ultrasonic phased-array technique. Good and poor quality welds were inspected in order to verify the limits of inspection, comparing also to X-ray radiography and metallographic inspections. The results showed that ultrasonic phased array technique was able to identify the presence of grouped porosity, through the attenuation of the amplitude of the echo signal. This attenuation is attributed to the scattering of the waves caused by micro pores, with individual size below the resolution limit of the equipment, but when grouped, can cause a perceptive effect on the reflection spectra.

  11. Ultrasonic inspection experience of steam generator tubes at Ontario Hydro and the TRUSTIE inspection system

    International Nuclear Information System (INIS)

    Choi, E.I.; Jansen, D.

    1998-01-01

    Ontario Hydro have been using ultrasonic test (UT) technique to inspect steam generator (SG) tubes since 1993. The UT technique has higher sensitivity in detecting flaws in SG tubes and can characterize the flaws with higher accuracy. Although an outside contractor was used initially, Ontario Hydro has been using a self-developed system since 1995. The TRUSTIE system (Tiny Rotating UltraSonic Tube Inspection Equipment) was developed by Ontario Hydro Technologies specifically for 12.7 mm outside diameter (OD) tubes, and later expanded to larger tubes. To date TRUSTIE has been used in all of Ontario Hydro's nuclear generating stations inspecting for flaws such as pitting, denting, and cracks at top-of-tubesheet to the U-bend region. (author)

  12. Automated ultrasonic shop inspection of reactor pressure vessel forgings

    International Nuclear Information System (INIS)

    Farley, J.M.; Dikstra, B.J.; Hanstock, D.J.; Pople, C.H.

    1986-01-01

    Automated ultrasonic shop inspection utilizing a computer-controlled system is being applied to each of the forgings for the reactor pressure vessel of the proposed Sizewell B PWR power station. Procedures which utilize a combination of high sensitivity shear wave pulse echo, 0 degrees and 70 degrees angled longitudinal waves, tandem and through-thickness arrays have been developed to provide comprehensive coverage and an overall reliability of inspection comparable to the best achieved in UKAEA defect detection trials and in PISC II. This paper describes the ultrasonic techniques, the automated system (its design, commissioning and testing), validation and the progress of the inspections

  13. Ultrasonic inspection of the strength member weld of transit and pioneer heat sources

    International Nuclear Information System (INIS)

    Dudley, W.A.

    1975-01-01

    A nondestructive technique was developed which allows ultrasonic inspection of the closure weld for the strength member component in plutonium-238 radioisotopic heat sources. The advantage of the ultrasonic approach, over that of the more commonly used radiographic one, is the recognized superiority of ultrasonic testing for identifying lack-of-weld penetration (LOP) when accompanied by incomplete diffusion bonding. The ultrasonic technique, a transverse mode scan of the weld for detection of LOP, is primarily accomplished by use of a holding fixture which permits the vented heat source to be immersed into an inspection tank. The mechanical portion of the scanning system is a lathe modified with an inspection tank and a manipulator. This scanning system has been used in the past to inspect SNAP-27 heat sources. The analyzer-transducer combination used in the inspection is capable of detecting a channel type flaw with a side wall depth of 0.076 mm (0.003 in.) in a weld standard. (U.S.)

  14. Enhancement of crack detection in stud bolts of nuclear reactor by ultrasonic technique

    International Nuclear Information System (INIS)

    Lee, Joon-Hyun; Choi, Sang-Woo; Oh, Won-Deok

    2004-01-01

    The stud bolt is one of crucial parts for safety of reactor vessels in nuclear power plants. Crack initiation and propagation were reported in stud bolts using closure of reactor vessel and head. Stud bolts are inspected by ultrasonic technique during overhaul periodically for the prevention of stud bolt failure and radioactive leakage from nuclear reactor. In conventional ultrasonic testing for inspection of stud bolts, crack was detected by using shadow effect. It takes too much time to inspect stud bolt by using conventional ultrasonic technique. In addition, there were numerous spurious signals reflected from every oblique surfaces of thread. In this study, the signal processing technique for enhancing conventional ultrasonic technique and the advanced ultrasonic phased array technique were introduced for inspect stud bolts. The signal processing technique provides removing spurious signal reflected from every oblique surfaces of thread and enhances detectability of defects. The phased array technique provides fast inspection and can be applied for structure of complex shape. There are sector scanning and linear scanning methods in phased array technique, and these scanning methods were applied to inspect stud bolt and detectability was investigated. (author)

  15. Artificial Intelligence Assists Ultrasonic Inspection

    Science.gov (United States)

    Schaefer, Lloyd A.; Willenberg, James D.

    1992-01-01

    Subtle indications of flaws extracted from ultrasonic waveforms. Ultrasonic-inspection system uses artificial intelligence to help in identification of hidden flaws in electron-beam-welded castings. System involves application of flaw-classification logic to analysis of ultrasonic waveforms.

  16. Inspection of Piezoceramic Transducers Used for Structural Health Monitoring

    Directory of Open Access Journals (Sweden)

    Inka Mueller

    2017-01-01

    Full Text Available The use of piezoelectric wafer active sensors (PWAS for structural health monitoring (SHM purposes is state of the art for acousto-ultrasonic-based methods. For system reliability, detailed information about the PWAS itself is necessary. This paper gives an overview on frequent PWAS faults and presents the effects of these faults on the wave propagation, used for active acousto-ultrasonics-based SHM. The analysis of the wave field is based on velocity measurements using a laser Doppler vibrometer (LDV. New and established methods of PWAS inspection are explained in detail, listing advantages and disadvantages. The electro-mechanical impedance spectrum as basis for these methods is discussed for different sensor faults. This way this contribution focuses on a detailed analysis of PWAS and the need of their inspection for an increased reliability of SHM systems.

  17. Long-Range Piping Inspection by Ultrasonic Guided Waves

    International Nuclear Information System (INIS)

    Joo, Young Sang; Lim, Sa Hoe; Eom, Heung Seop; Kim, Jae Hee

    2005-01-01

    The ultrasonic guided waves are very promising for the long-range inspection of large structures because they can propagate a long distance along the structures such as plates, shells and pipes. The guided wave inspection could be utilized for an on-line monitoring technique when the transmitting and receiving transducers are positioned at a remote point on the structure. The received signal has the information about the integrity of the monitoring area between the transmitting and receiving transducers. On-line monitoring of a pipe line using an ultrasonic guided wave can detect flaws such as corrosion, erosion and fatigue cracking at an early stage and collect useful information on the flaws. However the guided wave inspection is complicated by the dispersive characteristics for guided waves. The phase and group velocities are a function of the frequency-thickness product. Therefore, the different frequency components of the guided waves will travel at different speeds and the shape of the received signal will changed as it propagates along the pipe. In this study, we analyze the propagation characteristics of guided wave modes in a small diameter pipe of nuclear power plant and select the suitable mode for a long-range inspection. And experiments will be carried out for the practical application of a long-range inspection in a 26m long pipe by using a high-power ultrasonic inspection system

  18. Automated ultrasonic inspection using PULSDAT

    International Nuclear Information System (INIS)

    Naybour, P.J.

    1992-01-01

    PULSDAT (Portable Ultrasonic Data Acquisition Tool) is a system for recording the data from single probe automated ultrasonic inspections. It is one of a range of instruments and software developed by Nuclear Electric to carry out a wide variety of high quality ultrasonic inspections. These vary from simple semi-automated inspections through to multi-probe, highly automated ones. PULSDAT runs under the control of MIPS software, and collects data which is compatible with the GUIDE data display system. PULSDAT is therefore fully compatible with Nuclear Electric's multi-probe inspection systems and utilises all the reliability and quality assurance of the software. It is a rugged, portable system that can be used in areas of difficult access. The paper discusses the benefits of automated inspection and gives an outline of the main features of PULSDAT. Since April 1990 PULSDAT has been used in several applications within Nuclear Electric and this paper presents two examples: the first is a ferritic set-through nozzle and the second is an austenitic fillet weld. (Author)

  19. An ultrasonic inspection tool for production tubulars

    Energy Technology Data Exchange (ETDEWEB)

    Newton, K; Martin, R; Ravenscroft, F [AEA Technology, Harwell (United Kingdom)

    1994-06-01

    Advances in ultrasonic technology, high temperature techniques and remote processing power are enabling a new generation of inspection tools to be developed. This paper describes a particular new ultrasonic caliper system, developed by AEA Technology, with the aim of providing improved information about the condition of production tubulars of oil and gas wells. The system is designed to provide enhanced surface area coverage compared to the current devices, which are typically mechanical 'finger' calipers. It also provides a non-contacting measure of corrosion and wear together with direct on-line output and automated data analysis. The new tool is designed to operate in oil and gas, vertical or deviated wells and has the potential for modification to inspect small diameter pipes in topside or other plant. (author)

  20. Development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ishida, H.; Kurozumi, Y. [Inst. of Nuclear Safety System, Incorporated, Mihama, Fukui (Japan); Kaneshima, Y. [The Kansai Electric Power Company, Inc., Mihama, Fukui (Japan)

    2004-07-01

    The purpose of this study is development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants. Integrity of containment liners on nuclear power plants can be secured by suitable present operation and maintenance. Furthermore, non-destructive testing technique to inspect embedded liners will ensure the integrity of the containment further. In order to develop the non-destructive testing technique, ultrasonic transducers were made newly and ultrasonic testing data acquisition and evaluation were carried out by using a mock-up. We adopted the surface shear horizontal (SH) wave, low frequency (0.3-0.5MHz), to be able to detect an echo from a defect against attenuation of ultrasonic waves due to long propagation in the liners and dispersion into concrete. We made transducers with three large active elements (40mm x 40mm) in a line which were equivalent to a 120mm width active element. Artificial hollows, {phi}200mm - 19mm depth (1/2thickness) and {phi}200mm - 9.5mm depth (1/4thickness), were made on a surface of a mock-up: carbon steel plate, 38mm thickness, 2,000mm length, 1000mm width. The surfaces of the plate were covered with concrete in order to simulate liners embedded in concrete. As a result of the examinations, the surface SH transducers could detect clearly the echo from the hollows at a distance of 1500mm. We evaluate that the newly made surface SH transducers with three elements have ability of detection of defects such as corrosion on the liners embedded in concrete. (author)

  1. Ultrasonic inspection development at HEDL

    International Nuclear Information System (INIS)

    Day, C.K.; Mech, S.J.; Michaels, T.E.; Dixon, N.E.

    1978-01-01

    Ultrasonic testing methods and equipment are being developed to support preservice and in-service inspection of selected FFTF welds. A digital computer system is employed in the analysis of both simulated FFTF pipe sections and plate specimens containing fatigue cracks. It is anticipated that test evaluation standards containing fatigue cracks will partially eliminate questions formerly associated with weld test calibration producers by providing natural cracks which follow grain boundaries and stress patterns resembling piping situ conditions. Studies have revealed that commercial transducers may satisfy LMFBR ultrasonic pipe inspection applications: The test system evaluation included transducers and wedge coupling and fluid coupling materials which exhibited acceptable performance at temperatures to 2300C. Results are presented that demonstrate the feasibility of ultrasonic inspection of components immersed in sodium at temperatures to 2600C. (UK)

  2. Detecting Lamb waves with broadband acousto-ultrasonic signals in composite structures

    Science.gov (United States)

    Kautz, Harold E.

    1992-01-01

    Lamb waves can be produced and detected in ceramic matrix composites (CMC) and metal matrix composites (MMC) plates using the acousto-ultrasonic configuration employing broadband transducers. Experimental dispersion curves of lowest symmetric and lowest antisymmetric modes behave in a manner analogous to the graphite/polymer theoretical curves. In this study a basis has been established for analyzing Lamb wave velocities for characterizing composite plates. Lamb wave disperison curves and group velocities were correlated with variations in axial stiffness and shear stiffness in MMC and CMC. For CMCs, interfacial shear strength was also correlated with the first antisymmetric Lamb mode.

  3. A Laser-based Ultrasonic Inspection System to Detect Micro Fatigue Cracks

    International Nuclear Information System (INIS)

    Park, Seung Kyu; Baik, Sung Hoon; Park, Moon Cheol; Lim, Chang Hwan; Cha, Hyung Ki

    2005-01-01

    Laser-based ultrasonic techniques have been established as a viable non-contact alternative to piezoelectric transducers for generating and receiving ultrasound. Laser-based ultrasonic inspection system provides a number of advantages over the conventional generation by piezoelectric transducers, especially a non-contact generation and detection of ultrasonic waves, high spatial scanning resolution, controllable narrow-band and wide-band spectrum, absolute measurements of the moving distance, use of fiber optics, and an ability to operate on curved and rough surfaces and at hard-to-access locations like a nuclear power plant. Ochiai and Miura used the laser-based ultrasound to detect micro fatigue cracks for the inspection of a material degradation in nuclear power plants. This widely applicable laser-based ultrasonic inspection system is comparatively expensive and provides low signal-to-noise ratio to measure ultrasound by using the laser interferometer. Many studies have been carried out to improve the measuring efficiency of the laser interferometer. One of the widely used laser interferometer types to measure the ultrasound is the Confocal Fabry-Perot Interferometer(CFPI). The measurement gain of the CFPI is slightly and continually varied according to the small change of the cavity length and the fluctuations of the measuring laser beam frequency with time. If we continually adjust the voltage of a PZT which is fixed to one of the interferometer mirrors, the optimum working point of the CFPI can be fixed. Though a static stabilizer can fix the gain of the CFPI where the CW laser beam is targeted at one position, it can not be used when the CW laser beam is scanned like a scanning laser source(SLS) technique. A dynamic stabilizer can be used for the scanning ultrasonic inspection system. A robust dynamic stabilizer is needed for an application to the industrial inspection fields. Kromine showed that the SLS technique is effective to detect small fatigue cracks

  4. Computer automation of ultrasonic testing. [inspection of ultrasonic welding

    Science.gov (United States)

    Yee, B. G. W.; Kerlin, E. E.; Gardner, A. H.; Dunmyer, D.; Wells, T. G.; Robinson, A. R.; Kunselman, J. S.; Walker, T. C.

    1974-01-01

    Report describes a prototype computer-automated ultrasonic system developed for the inspection of weldments. This system can be operated in three modes: manual, automatic, and computer-controlled. In the computer-controlled mode, the system will automatically acquire, process, analyze, store, and display ultrasonic inspection data in real-time. Flaw size (in cross-section), location (depth), and type (porosity-like or crack-like) can be automatically discerned and displayed. The results and pertinent parameters are recorded.

  5. Proceedings of a specialist meeting on the ultrasonic inspection of reactor components

    International Nuclear Information System (INIS)

    1976-01-01

    Beside synthesis of two conferences on nondestructive testing and on inspection, the contributions of this conference are reporting experimental observations and research works on ultrasonic techniques, methods, procedures (pre-service or in-service) and equipment for the inspection of nuclear reactor components (pressure vessels, tubing and piping), generally in stainless steel (often austenitic or ferritic) material or in zirconium alloy. Some contributions are also dealing with the relationship between material microstructure and ultrasonic inspection method and equipment, or with the detection and sizing precision of flaws (cracks)

  6. Ultrasonic Inspection of Cracks in Stud Bolts of Reactor Vessels in Nuclear Power Plants by Signal Processing of Differential Operation

    International Nuclear Information System (INIS)

    Choi, Sang Woo; Lee, Joon Hyun; Oh, Won Deok

    2005-01-01

    The stud bolt is one of crucial parts for safe operation of reactor vessels in nuclear power plants, Crack initiation and propagation were reported in stud bolts that arc used for closure of reactor vessel and head, Stud bolts are inspected by ultrasonic technique during overhaul periodically for the prevention of stud bolt failure which could induce radioactive leakage from nuclear reactor, In conventional ultrasonic testing for inspection of stud bolts, cracks are detected by using shadow effect It takes too much time to inspect stud bolts by using conventional ultrasonic technique. In addition, there were numerous spurious signals reflected from every oblique surfaces of thread, In this study, the signal processing technique for enhancing conventional ultrasonic technique was introduced for inspecting stud bolts. The signal processing technique provides removing spurious signal reflected from every oblique surfaces of thread and enhances detectability of defects. Detectability for small crack was enhanced by using this signal processing in ultrasonic inspection of stud bolts in Nuclear Power Plants

  7. Longitudinal wave ultrasonic inspection of austenitic weldments

    International Nuclear Information System (INIS)

    Gray, B.S.; Hudgell, R.J.; Seed, H.

    1980-01-01

    Successful volumetric inspection of LMFBR primary circuits, and also much of the secondary circuit, is dependent on the availability of satisfactory examination procedures for austenitic welds. Application of conventional ultrasonic techniques is hampered by the anisotropic, textured structure of the weld metal and this paper describes development work on the use of longitudinal wave techniques. In addition to confirming the dominant effects of the weld structure on ultrasound propagation some results are given of studies utilising deliberately induced defects in Manual Metal Arc Welds in 50 mm plate together with preliminary work on the inspection of narrow austenitic welds fabricated by automatic processes. (author)

  8. Verification of Remote Inspection Techniques for Reactor Internal Structures of Liquid Metal Reactor

    International Nuclear Information System (INIS)

    Joo, Young Sang; Lee, Jae Han

    2007-02-01

    The reactor internal structures and components of a liquid metal reactor (LMR) are submerged in hot sodium of reactor vessel. The division 3 of ASME code section XI specifies the visual inspection as major in-service inspection (ISI) methods of reactor internal structures and components. Reactor internals of LMR can not be visually examined due to opaque liquid sodium. The under-sodium viewing techniques using an ultrasonic wave should be applied for the visual inspection of reactor internals. Recently, an ultrasonic waveguide sensor with a strip plate has been developed for an application to the under-sodium inspection. In this study, visualization technique, ranging technique and monitoring technique have been suggested for the remote inspection of reactor internals by using the waveguide sensor. The feasibility of these remote inspection techniques using ultrasonic waveguide sensor has been evaluated by an experimental verification

  9. Verification of Remote Inspection Techniques for Reactor Internal Structures of Liquid Metal Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Joo, Young Sang; Lee, Jae Han

    2007-02-15

    The reactor internal structures and components of a liquid metal reactor (LMR) are submerged in hot sodium of reactor vessel. The division 3 of ASME code section XI specifies the visual inspection as major in-service inspection (ISI) methods of reactor internal structures and components. Reactor internals of LMR can not be visually examined due to opaque liquid sodium. The under-sodium viewing techniques using an ultrasonic wave should be applied for the visual inspection of reactor internals. Recently, an ultrasonic waveguide sensor with a strip plate has been developed for an application to the under-sodium inspection. In this study, visualization technique, ranging technique and monitoring technique have been suggested for the remote inspection of reactor internals by using the waveguide sensor. The feasibility of these remote inspection techniques using ultrasonic waveguide sensor has been evaluated by an experimental verification.

  10. Investigation of an expert health monitoring system for aeronautical structures based on pattern recognition and acousto-ultrasonics

    Science.gov (United States)

    Tibaduiza-Burgos, Diego Alexander; Torres-Arredondo, Miguel Angel

    2015-08-01

    Aeronautical structures are subjected to damage during their service raising the necessity for periodic inspection and maintenance of their components so that structural integrity and safe operation can be guaranteed. Cost reduction related to minimizing the out-of-service time of the aircraft, together with the advantages offered by real-time and safe-life service monitoring, have led to a boom in the design of inexpensive and structurally integrated transducer networks comprising actuators, sensors, signal processing units and controllers. These kinds of automated systems are normally referred to as smart structures and offer a multitude of new solutions to engineering problems and multi-functional capabilities. It is thus expected that structural health monitoring (SHM) systems will become one of the leading technologies for assessing and assuring the structural integrity of future aircraft. This study is devoted to the development and experimental investigation of an SHM methodology for the detection of damage in real scale complex aeronautical structures. The work focuses on each aspect of the SHM system and highlights the potentialities of the health monitoring technique based on acousto-ultrasonics and data-driven modelling within the concepts of sensor data fusion, feature extraction and pattern recognition. The methodology is experimentally demonstrated on an aircraft skin panel and fuselage panel for which several damage scenarios are analysed. The detection performance in both structures is quantified and presented.

  11. Detecting Lamb waves with broad-band acousto-ultrasonic signals in composite structures

    Science.gov (United States)

    Kautz, Harold E.

    1992-01-01

    Lamb waves can be produced and detected in ceramic matrix composites (CMC) and metal matrix composites (MMC) plates using the acousto-ultrasonic configuration employing broadband transducers. Experimental dispersion curves of lowest symmetric and antisymmetric modes behave in a manner analogous to the graphite/polymer theoretical curves. In this study a basis has been established for analyzing Lamb wave velocities for characterizing composite plates. Lamb wave dispersion curves and group velocities were correlated with variations in axial stiffness and shear stiffness in MMC and CMC. For CMC, interfacial shear strength was also correlated with the first antisymmetric Lamb mode.

  12. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K H; Weber, M; Weiss, M [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1999-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  13. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  14. Development of nuclear fuel rod inspection technique using ultrasonic resonance phenomenon

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Myung Sun; Lee, Jong Po; Ju, Young Sang [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-11-01

    Acoustic resonance scattering from a nuclear fuel rod in water is analyzed. A new model for the background which is attributed to the interference of reflected wave and diffracted wave is found and here named {sup t}he inherent background{sup .} The resonance spectrum of a fuel rod is obtained by subtracting the inherent background from the scattered pressure. And also analyzed are the effect of material damping of cladding tube and pellet on the resonance spectrum of a fuel rod. The propagation characteristics of circumferential waves which cause the resonances of cladding tube is produced and the appropriate resonance modes for the application to the inspection of assembled fuel rods are selected. The resonance modes are experimentally measured for pre- and post-irradiated fuel rods and the validation of the fuel rod inspection using ultrasonic resonance phenomenon is examined. And thin ultrasonic sensors accessible into the narrow interval (about 2-3mm) between assembled fuel rods are designed and manufactured. 14 refs. (Author).

  15. Rail inspection using noncontact laser ultrasonics

    International Nuclear Information System (INIS)

    Kim, Nak Hyeon; Sohn, Hoon; Han, Soon Woo

    2012-01-01

    In this study, a noncontact laser ultrasonic system is proposed for rail defect detection. An Nd Yag pulse laser is used for generation of ultrasonic waves, and the corresponding ultrasonic responses are measured by a laser Doppler vibrometer. For the detection of rail surface damages, the shape of the excitation laser beam is transformed into a line. On the other hand, a point source laser beam is used for the inspection of defects inside a rail head. Then, the interactions of propagating ultrasonic waves with defects are examined using actual rail specimens. Amplitude attenuation was mainly observed for a surface crack, and reflections were most noticeable from an internal damage. Finally, opportunities and challenges associated with real time rail inspection from a high speed train are discussed

  16. Ultrasonic inspection of the Calder Hall and Chaplecross reactor pressure vessels

    International Nuclear Information System (INIS)

    Pennick, A.M.

    1993-01-01

    This paper describes the ultrasonic inspection surveys that have recently been carried out on the Calder Hall and Chapelcross Magnox steel reactor pressure vessels. The development of the inspection system, which is based on the Rediman manipulator and uses the Sonomatic Zipscan equipment and Time-of-Flight diffraction techniques is discussed. The inspection results are presented and compared with the original inspection findings and limiting crack sizes. (author)

  17. A study on ultrasonic inspection of long steel pipes using lamb waves

    International Nuclear Information System (INIS)

    Park, Moon Ho

    1996-02-01

    An ultrasonic inspection technique with use of Lamb waves was evaluated to detect and determine the exact location of flaws present in long steel pipes. Since multiple modes of Lamb waves are generated in the inspected pipes due to their dispersive characteristics, selection of a specific Lamb wave mode is very important for inspection of flaws. Experimental studies of flaw detectability with use of each Lamb wave mode, namely, A 0 , S 0 , A 1 , and S 1 mode and their ultrasonic attenuation characteristics were conducted. Experimental results showed that A 0 mode is the most effective for detection and exact determination of the location of flaws. A lucite wedge containing water column that generates the A 0 Lamb wave mode was developed and used in the present inspection study. It was found that the ultrasonic beam divergence after its wrapping around once the inspected pipe interferes with exact determination of the location of flaws and that maximum reflection signals are obtained when the transducer is located axially offset from the straight line with the position of the flaw. The present study showed feasibility of ultrasonic inspection with use of Lamb waves for detection of flaws in several meters long insulated or inaccessible steel pipes

  18. Ultrasonic, microwave, and millimeter wave inspection techniques for adhesively bonded stacked open honeycomb core composites

    Science.gov (United States)

    Thomson, Clint D.; Cox, Ian; Ghasr, Mohammad Tayeb Ahmed; Ying, Kuang P.; Zoughi, Reza

    2015-03-01

    Honeycomb sandwich composites are used extensively in the aerospace industry to provide stiffness and thickness to lightweight structures. A common fabrication method for thick, curved sandwich structures is to stack and bond multiple honeycomb layers prior to machining core curvatures. Once bonded, each adhesive layer must be inspected for delaminations and the presence of unwanted foreign materials. From a manufacturing and cost standpoint, it can be advantageous to inspect the open core prior to face sheet closeout in order to reduce end-article scrap rates. However, by nature, these honeycomb sandwich composite structures are primarily manufactured from low permittivity and low loss materials making detection of delamination and some of the foreign materials (which also are low permittivity and low loss) quite challenging in the microwave and millimeter wave regime. Likewise, foreign materials such as release film in adhesive layers can be sufficiently thin as to not cause significant attenuation in through-transmission ultrasonic signals, making them difficult to detect. This paper presents a collaborative effort intended to explore the efficacy of different non-contact NDI techniques for detecting flaws in a stacked open fiberglass honeycomb core panel. These techniques primarily included air-coupled through-transmission ultrasonics, single-sided wideband synthetic aperture microwave and millimeter-wave imaging, and lens-focused technique. The goal of this investigation has been to not only evaluate the efficacy of these techniques, but also to determine their unique advantages and limitations for evaluating parameters such as flaw type, flaw size, and flaw depth.

  19. An optimal baseline selection methodology for data-driven damage detection and temperature compensation in acousto-ultrasonics

    International Nuclear Information System (INIS)

    Torres-Arredondo, M-A; Sierra-Pérez, Julián; Cabanes, Guénaël

    2016-01-01

    The process of measuring and analysing the data from a distributed sensor network all over a structural system in order to quantify its condition is known as structural health monitoring (SHM). For the design of a trustworthy health monitoring system, a vast amount of information regarding the inherent physical characteristics of the sources and their propagation and interaction across the structure is crucial. Moreover, any SHM system which is expected to transition to field operation must take into account the influence of environmental and operational changes which cause modifications in the stiffness and damping of the structure and consequently modify its dynamic behaviour. On that account, special attention is paid in this paper to the development of an efficient SHM methodology where robust signal processing and pattern recognition techniques are integrated for the correct interpretation of complex ultrasonic waves within the context of damage detection and identification. The methodology is based on an acousto-ultrasonics technique where the discrete wavelet transform is evaluated for feature extraction and selection, linear principal component analysis for data-driven modelling and self-organising maps for a two-level clustering under the principle of local density. At the end, the methodology is experimentally demonstrated and results show that all the damages were detectable and identifiable. (paper)

  20. An optimal baseline selection methodology for data-driven damage detection and temperature compensation in acousto-ultrasonics

    Science.gov (United States)

    Torres-Arredondo, M.-A.; Sierra-Pérez, Julián; Cabanes, Guénaël

    2016-05-01

    The process of measuring and analysing the data from a distributed sensor network all over a structural system in order to quantify its condition is known as structural health monitoring (SHM). For the design of a trustworthy health monitoring system, a vast amount of information regarding the inherent physical characteristics of the sources and their propagation and interaction across the structure is crucial. Moreover, any SHM system which is expected to transition to field operation must take into account the influence of environmental and operational changes which cause modifications in the stiffness and damping of the structure and consequently modify its dynamic behaviour. On that account, special attention is paid in this paper to the development of an efficient SHM methodology where robust signal processing and pattern recognition techniques are integrated for the correct interpretation of complex ultrasonic waves within the context of damage detection and identification. The methodology is based on an acousto-ultrasonics technique where the discrete wavelet transform is evaluated for feature extraction and selection, linear principal component analysis for data-driven modelling and self-organising maps for a two-level clustering under the principle of local density. At the end, the methodology is experimentally demonstrated and results show that all the damages were detectable and identifiable.

  1. Imaging techniques for ultrasonic testing

    International Nuclear Information System (INIS)

    2013-01-01

    These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [de

  2. Simulation tools for industrial applications of phased array inspection techniques

    International Nuclear Information System (INIS)

    Mahaut, St.; Roy, O.; Chatillon, S.; Calmon, P.

    2001-01-01

    Ultrasonic phased arrays techniques have been developed at the French Atomic Energy Commission in order to improve defects characterization and adaptability to various inspection configuration (complex geometry specimen). Such transducers allow 'standard' techniques - adjustable beam-steering and focusing -, or more 'advanced' techniques - self-focusing on defects for instance -. To estimate the performances of those techniques, models have been developed, which allows to compute the ultrasonic field radiated by an arbitrary phased array transducer through any complex specimen, and to predict the ultrasonic response of various defects inspected with a known beam. Both modeling applications are gathered in the Civa software, dedicated to NDT expertise. The use of those complementary models allows to evaluate the ability of a phased array to steer and focus the ultrasonic beam, and therefore its relevancy to detect and characterize defects. These models are specifically developed to give accurate solutions to realistic inspection applications. This paper briefly describes the CIVA models, and presents some applications dedicated to the inspection of complex specimen containing various defects with a phased array used to steer and focus the beam. Defect detection and characterization performances are discussed for the various configurations. Some experimental validation of both models are also presented. (authors)

  3. Pulse-echo ultrasonic inspection system for in-situ nondestructive inspection of Space Shuttle RCC heat shields.

    Energy Technology Data Exchange (ETDEWEB)

    Roach, Dennis Patrick; Walkington, Phillip D.; Rackow, Kirk A.

    2005-06-01

    The reinforced carbon-carbon (RCC) heat shield components on the Space Shuttle's wings must withstand harsh atmospheric reentry environments where the wing leading edge can reach temperatures of 3,000 F. Potential damage includes impact damage, micro cracks, oxidation in the silicon carbide-to-carbon-carbon layers, and interlaminar disbonds. Since accumulated damage in the thick, carbon-carbon and silicon-carbide layers of the heat shields can lead to catastrophic failure of the Shuttle's heat protection system, it was essential for NASA to institute an accurate health monitoring program. NASA's goal was to obtain turnkey inspection systems that could certify the integrity of the Shuttle heat shields prior to each mission. Because of the possibility of damaging the heat shields during removal, the NDI devices must be deployed without removing the leading edge panels from the wing. Recently, NASA selected a multi-method approach for inspecting the wing leading edge which includes eddy current, thermography, and ultrasonics. The complementary superposition of these three inspection techniques produces a rigorous Orbiter certification process that can reliably detect the array of flaws expected in the Shuttle's heat shields. Sandia Labs produced an in-situ ultrasonic inspection method while NASA Langley developed the eddy current and thermographic techniques. An extensive validation process, including blind inspections monitored by NASA officials, demonstrated the ability of these inspection systems to meet the accuracy, sensitivity, and reliability requirements. This report presents the ultrasonic NDI development process and the final hardware configuration. The work included the use of flight hardware and scrap heat shield panels to discover and overcome the obstacles associated with damage detection in the RCC material. Optimum combinations of custom ultrasonic probes and data analyses were merged with the inspection procedures needed to

  4. Heat Exchanger Tube Inspection of Nuclear Power Plants using IRIS Technique

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Yang, Seung Han; Song, Seok Yoon; Kim, Yong Sik; Lee, Hee Jong

    2005-01-01

    Inspection of heat exchange tubing include steam generator of nuclear power plant mostly performed with eddy current method. Recently, various inspection technique is available such as remote field eddy current, flux leakage and ultrasonic methods. Each of these techniques has its merits and limitations. Electromagnetic techniques are very useful to locate areas of concern but sizing is hard because of the difficult interpretation of an electric signature. On the other hand, ultrasonic methods are very accurate in measuring wall loss damage, and are reliable for detecting cracks. Additionally ultrasound methods is not affected by support plates or tube sheets and variation of electrical conductivity or permeability. Ultrasound data is also easier to analyze since the data displayed is generally the remaining wall thickness. It should be emphasized that ultrasound is an important tool for sizing defects in tubing. In addition, it can be used in situations where eddy current or remote field eddy current is not reliable, or as a flaw assessment tool to supplement the electromagnetic data. The need to develop specialized ultrasonic tools for tubing inspection was necessary considering the limitations of electromagnetic techniques to some common inspection problems. These problems the sizing of wall loss in carbon steel tubes near the tube sheet or support plate, sizing internal erosion damage, and crack detection. This paper will present an IRIS(Internal Rotating Inspection System) ultrasonic tube inspection technique for heat exchanger tubing in nuclear power plant and verify inspection reliability for artificial flaw embedded to condenser tube

  5. Guided-wave tomography imaging plate defects by laser-based ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jun Pil; Lim, Ju Young; Cho, Youn Ho [School of Mechanical Engineering, Pusan National University, Pusan (Korea, Republic of)

    2014-12-15

    Contact-guided-wave tests are impractical for investigating specimens with limited accessibility and rough surfaces or complex geometric features. A non-contact setup with a laser-ultrasonic transmitter and receiver is quite attractive for guided-wave inspection. In the present work, we developed a non-contact guided-wave tomography technique using the laser-ultrasonic technique in a plate. A method for Lamb-wave generation and detection in an aluminum plate with a pulsed laser-ultrasonic transmitter and Michelson-interferometer receiver was developed. The defect shape and area in the images obtained using laser scanning, showed good agreement with the actual defect. The proposed approach can be used as a non-contact online inspection and monitoring technique.

  6. Advance High Temperature Inspection Capabilities for Small Modular Reactors: Part 1 - Ultrasonics

    Energy Technology Data Exchange (ETDEWEB)

    Bond, Leonard J. [Iowa State Univ., Ames, IA (United States); Bowler, John R. [Iowa State Univ., Ames, IA (United States)

    2017-08-30

    The project objective was to investigate the development non-destructive evaluation techniques for advanced small modular reactors (aSMR), where the research sought to provide key enabling inspection technologies needed to support the design and maintenance of reactor component performance. The project tasks for the development of inspection techniques to be applied to small modular reactor are being addressed through two related activities. The first is focused on high temperature ultrasonic transducers development (this report Part 1) and the second is focused on an advanced eddy current inspection capability (Part 2). For both inspection techniques the primary aim is to develop in-service inspection techniques that can be carried out under standby condition in a fast reactor at a temperature of approximately 250°C in the presence of liquid sodium. The piezoelectric material and the bonding between layers have been recognized as key factors fundamental for development of robust ultrasonic transducers. Dielectric constant characterization of bismuth scantanate-lead titanate ((1-x)BiScO3-xPbTiO3) (BS-PT) has shown a high Curie temperature in excess of 450°C , suitable for hot stand-by inspection in liquid metal reactors. High temperature pulse-echo contact measurements have been performed with BS-PT bonded to 12.5 mm thick 1018-low carbon steel plate from 20C up to 260 C. High temperature air-backed immersion transducers have been developed with BS-PT, high temperature epoxy and quarter wavlength nickel plate, needed for wetting ability in liquid sodium. Ultrasonic immersion measurements have been performed in water up to 92C and in silicone oil up to 140C. Physics based models have been validated with room temperature experimental data with benchmark artifical defects.

  7. Compact and air-transportable ultrasonic turbine disc bore inspection system

    International Nuclear Information System (INIS)

    Larsen, R.E.; Leon-Salamanca, T.

    1990-01-01

    A compact, lightweight, air-transportable ultrasonic inspection system for bore and keyway regions of shrunk-on turbine discs has been developed. The system utilizes a proprietary ultrasound liquid coupling technique in conjunction with a single pair of gimballed search units to achieve rapid and thorough coverage of bores and keyways in both heavy nuclear and standard fossil discs of nearly any size and having any conceivable web surface contour. Search unit positioning and angulation parameter settings are established in near real-time through a computation algorithm based on a compact vector ray tracing protocol. Modular construction and the use of lightweight, stiff materials throughout facilitates air shipment of the system and its rapid deployment at continental and overseas field sites. Mechanical and ultrasonic features of the system are described. Development and application of the computation algorithm to the ultrasonic inspection of heavy discs at an overseas power station is discussed

  8. Automatic ultrasonic testing and the LOFT in-service inspection program

    International Nuclear Information System (INIS)

    Hunter, J.A.

    1980-01-01

    An automatic ultrasonic testing system has been developed which significantly improves the flaw indication detection and characterization capability over the capability of conventional volumetric examination techniques. The system utilizes an accurately located ultrasonic sensor to generate the examination data. A small computer performs and integrates control and data input/output functions. Computer software has been developed to provide a rigorous method for data analysis and ultrasonic image interpretation. The system has been used as part of an in-service inspection program to examine welds in thich austenitic stainless steel pipes in a small experimental nuclear reactor

  9. Recent advances in automated ultrasonic inspection of Magnox power stations

    International Nuclear Information System (INIS)

    Wooldridge, A.B.

    2006-01-01

    Magnox Electric operates a number of Magnox nuclear power stations, some of which have presented difficult inspection challenges. This paper will describe recent advances in automated ultrasonic techniques which have enabled additional, fully effective and qualified inspections to be introduced. The examples chosen involve phased array inspection of fillet welds and the introduction of 3D data display and analysis using NDT Workbench. Ultrasonic phased arrays have been optimised for inspection of fillet welded structures where physical access for the operator is very awkward and the surfaces available for probe scanning are very restricted. In addition to controlling the beam direction and focus depth, the systems have also optimised the depth of field by varying the number of phased array elements fired at a given time. These phased array inspections are substantially superior in quality, reliability and speed compared with that achievable by conventional manual inspection. Analysis of automated ultrasonic data can be very time-consuming if defects are complex. NDT Workbench significantly improves data analysis for complex geometries and defects primarily because of the 3D data displays of multiple beams and automated logging of measurements. This system has been used in 2005 for data analysis of complex defects where sizing accuracy was particularly important. Both these inspection procedures have been formally qualified using the ENIQ (European Network for Inspection Qualification) Methodology. Such qualification was achieved more easily because of the rigorous in house training programmes established in each case and because the Technical Justifications referred to evidence from previous related qualifications whenever appropriate. The timely achievement of inspection qualification demonstrates that the new systems have reached sufficient maturity to be used with confidence for high quality inspections. (orig.)

  10. Comparison radiographic and automated ultrasonic inspection of pipeline tie-in welds

    International Nuclear Information System (INIS)

    Connelly, T.; Gross, B.

    2007-01-01

    In recent years the use of automated ultrasonic inspection (AUT) for pipeline girth welds has seen rapid growth and is now used almost exclusively for all gas metal arc welding (GMAW) girth weld inspection. The following paper reviews some of the major features of ultrasonic inspection by comparison to conventional Film Radiography (RT) and reviews the use of ultrasonic inspection for pipeline and tie-in welds. (author)

  11. Guided-wave tomographic imaging of plate defects by laser-based ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Park, Junpil; Lim, Ju Young; Cho, Youn Ho [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of)

    2016-12-15

    Contact-guided-wave tests are impractical for investigating specimens with limited accessibility and rough surfaces or complex geometric features. A non-contact setup with a laser-ultrasonic transmitter and receiver is quite attractive for guided-wave inspection. In the present work, we developed a non-contact guided-wave tomography technique using the laser-ultrasonic technique in a plate. A method for Lamb-wave generation and detection in an aluminum plate with a pulsed laser-ultrasonic transmitter and Michelson-interferometer receiver was developed. The defect shape and area in the images obtained using laser scanning, showed good agreement with the actual defect. The proposed approach can be used as a non-contact online inspection and monitoring technique.

  12. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    Science.gov (United States)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  13. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    The ultrasonic examination of austenitic stainless steel weld metal has always been regarded as a difficult proposition because of the large and variable ultrasonic attenuations and back scattering obtained from apparently similar weld deposits. The work to be described shows how the existence of a fibre texture within each weld deposit (as a result of epitaxial growth through successive weld beads) produces a systematic variation in the ultrasonic attenuation coefficient and the velocity of sound, depending upon the angle between the ultrasonic beam and the fibre axis. Development work has shown that it is possible to adjust the welding parameters to ensure that the crystallographic texture within each weld is compatible with improved ultrasonic transmission. The application of the results to the inspection of a specific weld in type 316 weld metal is described

  14. Validated automated ultrasonic inspections of the Sizewell 'B' reactor pressure vessel

    International Nuclear Information System (INIS)

    Dikstra, B.J.; Farley, J.M.

    1992-01-01

    Automated ultrasonic inspection was applied extensively during manufacture of the RPV for Sizewell 'B'. This was an important element of the safety case presented at the Sizewell 'B' public enquiry. This requirement reflected concern in the United Kingdom as to the effectiveness and reliability of ultrasonic inspections. By applying automated inspections in addition to the manual ultrasonic inspection carried out by the vessel manufacturer, the overall reliability of the inspection of the vessel would be considerably enhanced. The automated inspections carried out in the manufacturer's workshops were termed 'automated shop inspections' (ASIs). The ASIs were carried out in two contracts: the first to inspect the component forgings of the RPV, the second to inspect the pressure retaining welds. (author)

  15. Automated ultrasonic inspection of nuclear plant components

    International Nuclear Information System (INIS)

    Baron, J.A.; Dolbey, M.P.

    1982-01-01

    For reasons of safety and efficiency, automated systems are used in performing ultrasonic inspection of nuclear components. An automated system designed specifically for the inspection of headers in a nuclear plant is described. In-service inspection results obtained with this system are shown to correlate with pre-service inspection results obtained by manual methods

  16. Enhancement of the reliability of automated ultrasonic inspections using tools of quantitative NDT

    International Nuclear Information System (INIS)

    Kappes, W.; Baehr, W.; Kroening, M.; Schmitz, V.

    1994-01-01

    To achieve reliable test results from automated ultrasonic inspection of safety related components, optimization and integral consideration of the various inspection stages - inspection planning, inspection performance and evaluation of results - are indispensable. For this purpose, a large potential of methods is available: advanced measurement techniques, mathematical-numerical modelling processes, artificial intelligence tools, data bases and CAD systems. The potential inherent in these methods to enhance inspection reliability is outlined by way of different applications. (orig.) [de

  17. Ultrasonic inspection technology development and search units design examples of practical applications

    CERN Document Server

    Brook, Mark V

    2012-01-01

    "Ultrasonic testing is a relatively new branch of science and industry. The development of ultrasonic testing started in the late 1920s. At the beginning, the fundamentals of this method were borrowed from basic physics, geometrical and wave optics, acoustics and seismology. Later it became clear that some of these theories and calculation methods could not always explain the phenomena observed in many specific cases of ultrasonic testing. Without knowing the nuances of the ultrasonic wave propagation in the test object it is impossible to design effective inspection technique and search units for it realization. This book clarifies the theoretical differences of ultrasonics from the other wave propagation theories presenting both basics of physics in the wave propagation, elementary mathematic and advanced practical applications. Almost every specific technique presented in this book is proofed by actual experimental data and examples of calculations"--

  18. Automated ultrasonic pipe weld inspection. Part 1

    International Nuclear Information System (INIS)

    Karl Deutsch, W.A.; Schulte, P.; Joswig, M.; Kattwinkel, R.

    2006-01-01

    This article contains a brief overview on automated ultrasonic welded inspection for various pipe types. Some inspection steps might by carried out with portable test equipment (e.g. pipe and test), but the weld inspection in all internationally relevant specification must be automated. The pipe geometry, the production process, and the pipe usage determine the number of required probes. Recent updates for some test specifications enforce a large number of ultrasonic probes, e.g. the Shell standard. Since seamless pipes are sometimes replaced by ERW pipes and LSAW pipes (in both cases to save production cost), the inspection methods change gradually between the various pipe types. Each testing system is unique and shows its specialties which have to be discussed by supplier, testing system user and final customer of the pipe. (author)

  19. The Ontario hydro low pressure turbine disc inspection program automated ultrasonic inspection systems - an overview

    International Nuclear Information System (INIS)

    Huggins, J.W.; Chopcian, M.; Grabish, M.

    1990-01-01

    An overview of the Ontario Hydro Low Pressure Turbine Disc Inspection Program is presented. The ultrasonic inspection systems developed in-house to inspect low pressure turbine discs at Pickering and Bruce Nuclear Generating stations are described. Three aspects of the program are covered: PART I - Background to inspection program, disc cracking experience, and development of an in-house inspection capability: PART II - System development requirements; ultrasonic equipment, electromechanical subsystems and instrumentation console: PART III - Customized software for flaw detection, sizing, data acquisition/storage, advanced signal processing, reports, documentation and software based diagnostics

  20. Double-shell tank ultrasonic inspection plan. Revision 1

    International Nuclear Information System (INIS)

    Pfluger, D.C.

    1994-01-01

    The waste tank systems managed by the Tank Waste Remediation System Division of Westinghouse Hanford Company includes 28 large underground double-shell tanks (DST) used for storing hazardous radioactive waste. The ultrasonic (UT) inspection of these tanks is part of their required integrity assessment (WAC 1993) as described in the tank systems integrity assessment program plan (IAPP) (Pfluger 1994a) submitted to the Ecology Department of the State of Washington. Because these tanks hold radioactive waste and are located underground examinations and inspections must be done remotely from the tank annuli with specially designed equipment. This document describes the UT inspection system (DSTI system), the qualification of the equipment and procedures, field inspection readiness, DST inspections, and post-inspection activities. Although some of the equipment required development, the UT inspection technology itself is the commercially proven and available projection image scanning technique (P-scan). The final design verification of the DSTI system will be a performance test in the Hanford DST annulus mockup that includes the demonstration of detecting and sizing corrosion-induced flaws

  1. Development of Inspection Technique for Socket Weld of Small Bore Piping in Nuclear Power Plant

    International Nuclear Information System (INIS)

    Yoon, Byungsik; Kim, Yongsik; Lee, Jeongseok

    2013-01-01

    The losses incurred by unplanned shutdowns are significant; consequently, early crack initiation and crack detection, including the detection of fillet weld manufacturing defects, is of the utmost importance. Current inspection techniques are not capable of reliably inspecting socket welds; therefore, new approaches are needed. The new technique must be sensitive to socket weld cracking, which usually initiates from the root, in order to detect the cracking during the early failure phase. In 2008, Kori unit 3 experienced leakage from the drain line socket weld of a steam generator. From this experience, KHNP enforced a management program to focus on enhancing the reliability of small bore socket weld piping inspections. Currently, conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. But there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD surface of small bore piping. In this study, phased array ultrasonic inspection techniques are applied to increase inspection speed and reliability. Additionally a manually encoded scanner has been developed to enhance contact conditions and maintain constant signal quality. A phased array UT technique and system was developed to inspect small bore socket welds. The experimental results show all artificial flaws in the specimen were detected and measured. These experimental results show, that the newly developed inspection system, has improved the reliability and speed of small bore socket weld inspection. Based on these results, future works shall focus on additional experiments, with more realistic flaw responses. By applying this technique to the field, we expect that it can improve the integrity of small bore piping in nuclear power plants

  2. Internal ultrasonic inspection of flexible pipe

    Energy Technology Data Exchange (ETDEWEB)

    Baltzersen, O. (IKU Petroleumsforskning A/S, Trondheim (Norway) Norwegian Inst. of Tech., Trondheim (Norway). Div. of Petroleum Engineering and Applied Geophysics); Waag, T.I. (IKU Petroleumsforskning A/S, Trondheim (Norway))

    1993-10-01

    Methods for internal ultrasonic inspection of flexible pipe have been investigated through experiments with a short sample of Coflexip pipe. Ultrasonic backscatter methods using normal and non-normal incidence have been used for qualitative high contrast ultrasonic imaging of the inner surface of the pipe. Analysis of the internal cross-section has been performed based on the use of a non-contact ultrasonic caliper, and processing procedures which enable calculation of, and compensation for, eccentricity of the tool in the pipe. The methods developed can be used to quantitatively estimate the thickness of the internal carcass, and perform high resolution topographic mapping of the inner surface. (Author)

  3. In service inspection for Superphenix vessels development of ultrasonic techniques available at high temperature

    International Nuclear Information System (INIS)

    Gondard, C.

    1983-12-01

    The main and safety vessels of SUPERPHENIX 1 were designed to allow in-service inspections. The remote controlled inspection device MIR was developped for this purpose. The ultrasonic examination has required the development of all new transducers fitted with severe operating conditions prevailing in intervessels interval. A list of problems to be resolved and technological solutions which were found is given. Measurements of acoustical properties on actual probes are compared with theoretical values. It appears that concordance is good and that an in-service inspection using high temperature transducers is possible with a good spatial resolution and signal to noise ratio

  4. Comparing weld inspection codes: radiography vs. ultrasonics

    International Nuclear Information System (INIS)

    Moles, M.; Ginzel, E.

    2007-01-01

    Requirements for weld quality are continually increasing. This is due to a combination of factors: increased public awareness; bigger legal penalties; improved and thinner steels; better analysis techniques such as Engineering Critical Assessment (ECA); higher material costs. Weld quality is primarily dictated by construction codes, which should reflect the needs of society and industry: safety, the environment, society, and cost-effectiveness. As R and D produces new products, techniques and procedures, ideally these developments should be reflected in the codes. While pressure vessel and structural welding are certainly included here, it is really pipeline weld inspections that are setting the pace on new developments. For pipelines, a major shift was made from radiography to ultrasonics in Alberta some decades ago. This was driven by the 'need for speed', plus the requirement to size defects in the vertical plane for ECA (also called Fracture Mechanics or Fitness-For-Purpose). One of the main objectives of ECA was to benefit from the calculated fracture toughness of materials, and not to rely on the overly conservative workmanship criteria in radiography. In practice, performing repairs on higher quality material often does more harm than good; changing the microstructure can seriously compromise the material properties. Rising steel costs are another major driving force, so higher strength, thinner materials are being used. Under these conditions, ECA and defect sizing are critical. This paper compares where the various North American codes for pipelines, pressure vessels and structural welds stand on using advanced inspection techniques: ultrasonics, phased arrays, ECA, sizing techniques. For those codes which are not using the latest technologies, there are typical routes for incorporating them. (author)

  5. Fundamental study of microelectronic chip response under laser ultrasonic-interferometric inspection using C-scan method

    Science.gov (United States)

    Yang, Lei; Gong, Jie; Ume, I. Charles

    2014-02-01

    In modern surface mount packaging technologies, such as flip chips, chip scale packages, and ball grid arrays(BGA), chips are attached to the substrates/printed wiring board (PWB) using solder bump interconnections. The quality of solder bumps between the chips and the substrate/board is difficult to inspect. Laser ultrasonic-interferometric technique was proved to be a promising approach for solder bump inspection because of its noncontact and nondestructive characteristics. Different indicators extracted from received signals have been used to predict the potential defects, such as correlation coefficient, error ratio, frequency shifting, etc. However, the fundamental understanding of the chip behavior under laser ultrasonic inspection is still missing. Specifically, it is not sure whether the laser interferometer detected out-of-plane displacements were due to wave propagation or structural vibration when the chip was excited by pulsed laser. Plus, it is found that the received signals are chip dependent. Both challenges impede the interpretation of acquired signals. In this paper, a C-scan method was proposed to study the underlying phenomenon during laser ultrasonic inspection. The full chip was inspected. The response of the chip under laser excitation was visualized in a movie resulted from acquired signals. Specifically, a BGA chip was investigated to demonstrate the effectiveness of this method. By characterizing signals using discrete wavelet transform(DWT), both ultrasonic wave propagation and vibration were observed. Separation of them was successfully achieved using ideal band-pass filter and visualized in resultant movies, too. The observed ultrasonic waves were characterized and their respective speeds were measured by applying 2-D FFT. The C-scan method, combined with different digital signal processing techniques, was proved to be an very effective methodology to learn the behavior of chips under laser excitation. This general procedure can be

  6. Pre and post garter spring repositioning ultrasonic inspection of pressure tubes

    International Nuclear Information System (INIS)

    Desimone, C.; Katchadjian, P.; Tacchia, Mauricio

    1997-01-01

    This paper present a description of the ultrasonic cracked hydride blister detections system used for pre and post inspection of pressure tubes during garter spring repositioning in CNE (Embalse Nuclear Power Station). Ultrasonic system setup configuration, transducers characteristics, blister detection head, calibration of parameters, operating procedure, records of ultrasonic inspections and evaluation. (author) [es

  7. The ultrasonic shop map and its use in preservice inspection

    International Nuclear Information System (INIS)

    Caplan, J.S.

    1975-01-01

    Prior to the introduction of Section X1 of the ASME Code on Inservice Inspection, a plan was introduced by Westinghouse to perform ultrasonic examinations of areas of high stress and high fluence of reactor pressure vessels in the manufacturer's shop and subsequent to the shop hydrostatic test. The tests provided a shop reference map of ultrasonic responses to use in subsequent preservice and inservice inspections, and attempted to locate any ultrasonic reflections beyond the acceptance standards of ASME Section III and, later, of Section X1. The history of the program is reviewed. Thirty-six vessels were examined during 1970 to 1973. As a result of indications discovered during ultrasonic examination repairs were carried out on five of these. Details are given of inspections and repairs. A summary is also given of the indications detected and of the correlations between the ultrasonic evaluation and actual flow characteristics. (U.K.)

  8. A portable solution to enable guided ultrasonic inspection

    International Nuclear Information System (INIS)

    Enenkel, Laurent; Buechler, Johannes; Poirier, Jerome; Jervis David

    2012-01-01

    This paper describes the development and application of an innovative ultrasonic (UT) inspection system, which is 100% guided and menu-driven to reduce human error and ensure both inspection accuracy and productivity in the reliable and accurate non-destructive testing (NDT) of shafts, tubes, pipes, and other components and structures. Set-up is menu-directed with the minimum of instrument-specific training, allowing the integral operating software to calculate all the ultrasonic parameters for each task according to the inspection procedure and create an easy-to-follow inspection plan, using either phased array or conventional UT. The operator then scans the work piece, with an encoded scanner, which ensures that the inspection plan is strictly followed. Inspection data is transmitted to a review station in the industry-accepted, non-proprietary DICONDE protocol, allowing advanced analysis tools, such as real time, volume corrected imaging, to allow easier and more reliable image interpretation. By using GEs Rhythm software platform, inspection data can be reviewed and shared, reports generated and inspection results archived for traceability, tracking or further analysis.

  9. Potential for ultrasonic inspection of heat exchanger tubes

    International Nuclear Information System (INIS)

    Ward, M.J.

    1980-01-01

    Preliminary results of a program to develop an ultrasonic inspection method for heat-exchanger tubes, to be used as alternative or complementary to eddy-curent testing were sufficiently promising to warrant further study. Problems were encountered in adapting a standard commercial transducer and a custom-made transducer to provide full 360 degree coverage of an area for in-service inspection, but it might be possible to overcome these problems. The results showed it might prove impossible to design a transducer to handle the tight U-bends in some heat exchangers. The most promising area of application for ultrasonic inspection was found to be around the tubesheet. (DN)

  10. Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

    Science.gov (United States)

    Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

    2018-04-01

    Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

  11. Automated ultrasonic inspection system for nuclear power stations

    International Nuclear Information System (INIS)

    Anon.

    1976-01-01

    The automated system of ultrasonic inspection which was used to conduct weld inspections of the complex primary system of the Borselle PWR station is described. It relies upon mechanically traversing purpose designed multi-crystal ultrasonic probes along the welds. A number of probes are switched sequentially to provide a continuous scan. A typical scan rate of 120 scan/sec is achieved by a multiplexer capable of switching transmitter and receiver individually. The system has wide applications in other industries. (U.K.)

  12. Ultrasonic inspection of composite hydrogen reservoirs using frequency diversity techniques

    International Nuclear Information System (INIS)

    Zellouf, D.; Goyette, J.; Massicotte, D.; Bose, T.K.

    2000-01-01

    During their service, cryogenic tanks are subjected to both hydrostatic and hygrothermic stresses. This can have as a consequence the initiation of the propagation of cracks within the structure of the material. Nevertheless, the analysis of ultrasonic signals collected during the inspection of composite materials must be dealt with carefully because of the presence of a strong background noise due to the reinforcement. This background noise results mostly from the interferences between the waves diffracted on the reinforcement. The target echo and the noise in which it is embedded both have the same frequency bandwidth. Thus we cannot use conventional linear filters to improve the signal-to-noise ratio

  13. Study of a new technique for measuring the travel time of ultrasonic waves using the frequency spectrum

    International Nuclear Information System (INIS)

    Santos, Allan Xavier dos

    2010-01-01

    During the operation of a nuclear plant and other industrial plants, the operational time and the exposition to severe working conditions may cause the wear of its components, consequently, compromising the safety and the performance of the installation. The implementation of periodical inspections helps to ensure the safe operation and the best performance of the plant. In this way, the use of ultrasonic techniques for inspection and materials characterization becomes more and more attractive, since they offer quick, precise results and are technically ease to implement. The usual ultrasonic techniques, need to the measure the travelling time of the ultrasonic wave in the material examined in order to extract information useful to characterize it. Thus, the measurement of the travelling time of the ultrasonic wave is the overriding factor in most of the applications made with ultrasound. In this work a new technique was developed for measuring the travelling time of the ultrasonic wave using a Fourier's Fast Transformer (FFT). It will be shown mathematically and experimentally that it is possible to use the ultrasonic signal in the frequency domain to determine the travelling time of the ultrasonic wave. Five experiments were carried out for the experimental validation of this new technique. The materials used were 20 ceramic pastilles with different porosities and 3 aluminum plates of different thicknesses. The obtained results have shown that the new technique proposed in this work was able to determine the travelling time of the ultrasonic wave with the same precision as the conventional technique. It was shown, furthermore, that this new technique is able to measure the travelling time of the ultrasonic wave in situations where the conventional technique cannot be applied greatly expanding the range of application of ultrasonic testing and inspections. (author)

  14. Improvement of remote control system of automatic ultrasonic equipment for inspection of reactor pressure vessel

    International Nuclear Information System (INIS)

    Cheong, Yong Moo; Jung, H. K.; Joo, Y. S.; Koo, K. M.; Hyung, H.; Sim, C. M.; Gong, U. S.; Kim, S. H.; Lee, J. P.; Rhoo, H. C.; Kim, M. S.; Ryoo, S. K.; Choi, C. H.; Oh, K. I.

    1999-12-01

    One of the important issues related to the nuclear safety is in-service inspection of reactor pressure vessel (RPV). A remote controlled automatic ultrasonic method is applied to the inspection. At present the automatic ultrasonic inspection system owned by KAERI is interrupted due to degradation of parts. In order to resume field inspection new remote control system for the equipment was designed and installed to the existing equipment. New ultrasonic sensors and their modules for RPV inspection were designed and fabricated in accordance with the new requirements of the inspection codes. Ultrasonic sensors were verified for the use in the RPV inspection. (author)

  15. Weld quality inspection using laser-EMAT ultrasonic system and C-scan method

    Science.gov (United States)

    Yang, Lei; Ume, I. Charles

    2014-02-01

    Laser/EMAT ultrasonic technique has attracted more and more interests in weld quality inspection because of its non-destructive and non-contact characteristics. When ultrasonic techniques are used to detect welds joining relative thin plates, the dominant ultrasonic waves present in the plates are Lamb waves, which propagate all through the thickness. Traditional Time of Flight(ToF) method loses its power. The broadband nature of laser excited ultrasound plus dispersive and multi-modal characteristic of Lamb waves make the EMAT acquired signals very complicated in this situation. Challenge rises in interpreting the received signals and establishing relationship between signal feature and weld quality. In this paper, the laser/EMAT ultrasonic technique was applied in a C-scan manner to record full wave propagation field over an area close to the weld. Then the effect of weld defect on the propagation field of Lamb waves was studied visually by watching an movie resulted from the recorded signals. This method was proved to be effective to detect the presence of hidden defect in the weld. Discrete wavelet transform(DWT) was applied to characterize the acquired ultrasonic signals and ideal band-pass filter was used to isolate wave components most sensitive to the weld defect. Different interactions with the weld defect were observed for different wave components. Thus this C-Scan method, combined with DWT and ideal band-pass filter, proved to be an effective methodology to experimentally study interactions of various laser excited Lamb Wave components with weld defect. In this work, the method was demonstrated by inspecting a hidden local incomplete penetration in weld. In fact, this method can be applied to study Lamb Wave interactions with any type of structural inconsistency. This work also proposed a ideal filtered based method to effectively reduce the total experimental time.

  16. Ultrasonic creeping wave test technique for dissimilar metal weld

    International Nuclear Information System (INIS)

    Yuan Jianzhong; Shang Junmin; Yan Zhi; Yuan Guanghua; Zhang Guofeng

    2009-01-01

    To solve the problem encountered in the defect inspection of the surface and near-surface of dissimilar metal weld effectively, a new ultrasonic creeping wave test technique is developed. In this paper, the test technique and its experimental verification are mainly described. The verification results show that linear defect, which is similar to the defect found in liquid penetrant test, on the surface and near-surface of dissimilar metal weld can be detected effectively, by using ultrasonic creeping wave test technique. And the depth, length and height of the defect can be determined easily. The effective covering depth of ultrasonic creeping wave test technique will reach 0-9 mm. Meanwhile, the planar defect, with equivalent area more than 3 mm 2 , existed in welds can be detected efficiently. So, accurate measurement, which self height dimension of planar defect is above 2 mm, will be realized. (authors)

  17. Improvement of remote control system of automatic ultrasonic equipment for inspection of reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Cheong, Yong Moo; Jung, H. K.; Joo, Y. S.; Koo, K. M.; Hyung, H.; Sim, C. M.; Gong, U. S.; Kim, S. H.; Lee, J. P.; Rhoo, H. C.; Kim, M. S.; Ryoo, S. K.; Choi, C. H.; Oh, K. I

    1999-12-01

    One of the important issues related to the nuclear safety is in-service inspection of reactor pressure vessel (RPV). A remote controlled automatic ultrasonic method is applied to the inspection. At present the automatic ultrasonic inspection system owned by KAERI is interrupted due to degradation of parts. In order to resume field inspection new remote control system for the equipment was designed and installed to the existing equipment. New ultrasonic sensors and their modules for RPV inspection were designed and fabricated in accordance with the new requirements of the inspection codes. Ultrasonic sensors were verified for the use in the RPV inspection. (autho0008.

  18. Standard Guide for Acousto-Ultrasonic Assessment of Composites, Laminates, and Bonded Joints

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This guide explains the rationale and basic technology for the acousto-ultrasonic (AU) method. Guidelines are given for nondestructive evaluation (NDE) of flaws and physical characteristics that influence the mechanical properties and relative strength of composite structures (for example, filament-wound pressure vessels), adhesive bonds (for example, joints between metal plates), and interlaminar and fiber/matrix bonds in man-made composites and natural composites (for example, wood products). 1.2 This guide covers technical details and rules that must be observed to ensure reliable and reproducible quantitative AU assessments of laminates, composites, and bonded structures. The underlying principles, prototype apparatus, instrumentation, standardization, examination methods, and data analysis for such assessments are covered. Limitations of the AU method and guidelines for taking advantage of its capabilities are cited. 1.3 The objective of AU is to assess subtle flaws and associated strength variations...

  19. A study on laser-based ultrasonic technique by the use of guided wave tomographic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Park, Junpil, E-mail: jpp@pusan.ac.kr; Lim, Juyoung, E-mail: jpp@pusan.ac.kr [Graduate school, School of Mechanical Engineering, Pusan National University (Korea, Republic of); Cho, Younho [School of Mechanical Engineering, Pusan National University (Korea, Republic of); Krishnaswamy, Sridhar [Center for Quality Engineering and Failure Prevention, Northwestern University, Evanston, IL (United States)

    2015-03-31

    Guided wave tests are impractical for investigating specimens with limited accessibility and coarse surfaces or geometrically complicated features. A non-contact setup with a laser ultrasonic transmitter and receiver is the classic attractive for guided wave inspection. The present work was done to develop a non-contact guided-wave tomography technique by laser ultrasonic technique in a plate-like structure. A method for Lam wave generation and detection in an aluminum plate with a pulse laser ultrasonic transmitter and a Michelson interferometer receiver has been developed. In the images obtained by laser scanning, the defect shape and area showed good agreement with the actual defect. The proposed approach can be used as a non-contact-based online inspection and monitoring technique.

  20. Challenges associated with the current processes for ultrasonic inspection of CANDU reactor feeder piping

    Energy Technology Data Exchange (ETDEWEB)

    Machowski, C. [Babcock & Wilcox Canada Ltd., Cambridge, Ontario (Canada)

    2012-07-01

    CANDU® PHT Feeder Piping is generally constructed from SA106 Grade B carbon steel, which is known to be susceptible to flow accelerated corrosion when exposed to certain environmental conditions. The configuration of the CANDU reactor promotes thinning of the inside surface of the pipe walls, predominantly at the outlet feeders. Inspection of this piping is currently conducted using ultrasonic techniques and is governed by the requirements established by the CANDU Owners Group (COG). There are many challenges associated with these inspections as a result of the complexity of the reactor piping configuration. Geometrical anomalies on the surface of the pipe and non-circular geometries at the tight radius bends hinder the performance of conventional ultrasonic techniques. This can cause lost signals in areas of interest, which in turn often results in rework in order to satisfy the inspection requirements and justify fitness for service of these components. There are also many inspection sites which have limited access due to physical restrictions on the reactor face; therefore in order to maximize the performance of an inspection campaign, it is paramount that the inspection personnel and the inspection technology be well integrated through training simulations prior to execution. These inspection challenges increase the complexity of the analysis process as ultrasonic signals get distorted and lost as a result of non-circular pipe geometries. In order to ensure a high level of integrity in the analysis results, a conservative process is utilized in which two analysts independently examine the data, and a third analyst reviews their results and submits the final call. A Data Management Software application (DMS) is used to input and store the three analysis results. Another important function of the DMS is to provide a communication link between the different work-groups associated with the inspection activities. The focus of this presentation discusses:

  1. Validation of Sizewell ''B'' ultrasonic inspections -- Messages for performance demonstration

    International Nuclear Information System (INIS)

    Conroy, P.J.; Leyland, K.S.; Waites, C.

    1994-01-01

    At the time that the decisions leading to the construction of the Sizewell ''B'' plant were being made, public concern over the potential hazards of nuclear power was increasing. This concern was heightened by the accident at USA's Three Mile Island plant. The result of this and public pressure was that an extensive public inquiry was held in addition to the UK's normal licensing process. Part of the evidence to the inquiry supporting the safety case relied upon the ability of ultrasonic inspections to demonstrate that the Reactor Pressure Vessel (RPV) and other key components were free from defects that could threaten structural integrity. Evidence from a variety of trials designed to investigate the performance capability of ultrasonic inspection revealed that although ultrasonic inspection had the potential to satisfy this requirement its performance in practice was heavily dependent upon the details of application. It was therefore generally recognized that some form of inspection validation was required to provide assurance that the equipment, procedures and operators to be employed were adequate for purpose. The concept of inspection validation was therefore included in the safety case for the licensing of Sizewell ''B''. The UK validation trials covering the ultrasonic inspections of the Sizewell ''B'' PWR Reactor Pressure Vessel are now nearing completion. This paper summarizes the results of the RPV validations and considers some of the implications for ASME 11 Appendix 8 the US code covering performance demonstration

  2. Benefits of the Multiple Echo Technique for Ultrasonic Thickness Testing

    Energy Technology Data Exchange (ETDEWEB)

    Elder, J.; Vandekamp, R.

    2011-02-10

    Much effort has been put into determining methods to make accurate thickness measurements, especially at elevated temperatures. An accuracy of +/- 0.001 inches is typically noted for commercial ultrasonic thickness gauges and ultrasonic thickness techniques. Codes and standards put limitations on many inspection factors including equipment, calibration tolerance and temperature variations. These factors are important and should be controlled, but unfortunately do not guarantee accurate and repeatable measurements in the field. Most technicians long for a single technique that is best for every situation, unfortunately, there are no 'silver bullets' when it comes to nondestructive testing. This paper will describe and discuss some of the major contributors to measurement error as well as some advantages and limitations of multiple echo techniques and why multiple echo techniques should be more widely utilized for ultrasonic thickness measurements.

  3. Enhancement of submarine pressure hull steel ultrasonic inspection using imaging and artificial intelligence

    Science.gov (United States)

    Hay, D. Robert; Brassard, Michel; Matthews, James R.; Garneau, Stephane; Morchat, Richard

    1995-06-01

    The convergence of a number of contemporary technologies with increasing demands for improvements in inspection capabilities in maritime applications has created new opportunities for ultrasonic inspection. An automated ultrasonic inspection and data collection system APHIUS (automated pressure hull intelligent ultrasonic system), incorporates hardware and software developments to meet specific requirements for the maritime vessels, in particular, submarines in the Canadian Navy. Housed within a hardened portable computer chassis, instrumentation for digital ultrasonic data acquisition and transducer position measurement provide new capabilities that meet more demanding requirements for inspection of the aging submarine fleet. Digital data acquisition enables a number of new important capabilites including archiving of the complete inspection session, interpretation assistance through imaging, and automated interpretation using artificial intelligence methods. With this new reliable inspection system, in conjunction with a complementary study of the significance of real defect type and location, comprehensive new criteria can be generated which will eliminate unnecessary defect removal. As a consequence, cost savings will be realized through shortened submarine refit schedules.

  4. Recent experiences with ultrasonic inservice inspection systems with phased array probes on spherical bottoms of boiling water reactors

    International Nuclear Information System (INIS)

    Wustenberg, H.; Brekow, G.; Erhard, A.; Hein, E.

    1988-01-01

    The special geometry of the spherical bottom of boiling water reactors with control rods and measuring nozzles requires a very special surveillance technique during the in-service inspection. Reside visual inspection an ultrasonic inspection has been established due to the requirements of German authorities. A first application of a new phased array system took place August 1987. The 100% inspection of a spherical bottom had been enabled by the application of phased array probes with electronically controlled skewing angles. The data acquisition had been based on the storage of whole A-scans, which had been pixellized into 256 points. This A-scan storage procedure makes possible the application of a simple and fast algorithm to present the data as TD-(time displacement)-scans. Defect reconstruction by echotomographique approaches are under development. This paper presents the ultrasonic technique applied including the phased array probes, the electronic system, as well as the software package used for the control of the inspection parameters depending on the probe position

  5. Development of Ultrasonic Visual Inspection Program for In-Vessel Structures of SFR

    International Nuclear Information System (INIS)

    Joo, Y. S.; Park, C. G.; Lee, J. H.

    2009-02-01

    As the liquid sodium of a sodium-cooled fast reactor (SFR) is opaque to light, a conventional visual inspection is unavailable for the evaluation of the in-vessel structures under a sodium level. ASME Section XI Division 3 provides rules and guidelines for an in-service inspection (ISI) and testing of the components of SFR. For the ISI of in-vessel structures, the ASME code specifies visual examinations. An ultrasonic wave should be applied for an under-sodium visual inspection of the in-vessel structures. The plate-type waveguide sensor has been developed and the feasibility of the waveguide sensor technique has been successfully demonstrated for an ultrasonic visual inspection of the in-vessel structures of SFR. In this study, the C-scan image mapping program (Under-Sodium MultiView) is developed to apply this waveguide sensor technology to an under-sodium visual inspection of in-vessel structures in SFR by using a LabVIEW graphical programming language. The Under-Sodium MultiVIEW program has the functions of a double rotating scanner motion control, a high power pulser receiver control, a image mapping and a signal processing. The performance of Under-Sodium MultiVIEW program was verified by a C-scanning test

  6. Noncontact ultrasonic nondestructive evaluation/inspection using laser generation and air coupled transducer

    International Nuclear Information System (INIS)

    Jhang, Kyung Young; Kim, Hong Joon; Cemiglia, Donatella; Djordjevic, Boro

    2001-01-01

    Ultrasonic MDE/I methods have been demonstrated as very effective tool in characterization of cracks and structural defects such as bond-line failures. Most of the ultrasonic testing is performed using conventional contact ultrasonic transducers that cannot be readily adapted to automation and field application. However, for large area inspection contact type is time consuming and as a result, it is important to develop a rapid and more efficient ultrasonic technique. In this paper, laser generation and air-coupled detection of ultrasound is proposed as a solution of non-contact method with no requirement of a coupling medium, and the bond quality of adhesively bonded and riveted aluminum lap splice joints is investigated as an application. A Q-switched Nd:YAG laser and a periodic transmission mask are used to generate a selected Lamb mode. The experimental show that multi-line laser source produces significant directed ultrasound and that the presence of defects can be detected reliably from the attenuation of signal amplitude. These results demonstrate that the proposed technique is well suitable and flexible for non-contact NDE/I applications.

  7. Ultrasonic inspectability of austenitic stainless steel and dissimilar metal weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, S.; Bulavinov, A.; Kroening, M. [Fraunhofer-Institut fuer Zerstoerungsfreie Pruefverfahren IZFP, Saarbruecken (Germany)

    2008-07-01

    Since their invention in 1912, austenitic stainless steel materials are widely used in a variety of industry sectors. In particular, austenitic stainless steel material is qualified to meet the design criteria of high quality, safety related applications, for example, the primary loop of the most of the nuclear power plants in the world, due to high durability and corrosion resistance. Certain operating conditions may cause a range of changes in the integrity of the component, and therefore require nondestructive testing at reasonable intervals. These in-service inspections are often performed using ultrasonic techniques, in particular when cracking is of specific concern. However, the coarse, dendritic grain structure of the weld material, formed during the welding process, is extreme and unpredictably anisotropic. Such structure is no longer direction-independent to the ultrasonic wave propagation; therefore, the ultrasonic beam deflects and redirects and the wave front becomes distorted. Thus, the use of conventional ultrasonic testing techniques using fixed beam angles is very limited and the application of ultrasonic Phased Array techniques becomes desirable. The ''Sampling Phased Array'' technique, invented and developed by Fraunhofer IZFP, allows the acquisition of time signals (A-scans) for each individual transducer element of the array along with image reconstruction techniques using ''SynFoc'' algorithms. The reconstruction considers the sound propagation from each image pixel to the individual sensor element. For anisotropic media, where the sound beam is deflected and the sound path is not known a-priory, we implement a new phase adjustment called ''Reverse Phase Matching'' technique. This algorithm permits the acquisition of phase-corrected A-scans that represent the actual sound propagation in the anisotropic structure; this technique can be utilized for image reconstruction. (orig.)

  8. Ultrasonic Phased Array Techniques for Detection of Flaws of Stud Bolts in Nuclear Power Plants

    International Nuclear Information System (INIS)

    Lee, Joon Hyun; Choi, Sang Woo

    2006-01-01

    The reactor vessel body and closure head are fastened with the stud bolt that is one of crucial parts for safety of the reactor vessels in nuclear power plants. It is reported that the stud bolt is often experienced by fatigue cracks initiated at threads. Stud bolts are inspected by the ultrasonic technique during the overhaul periodically for the prevention of failure which leads to radioactive leakage from the nuclear reactor. The conventional ultrasonic inspection for stud bolts was mainly conducted by reflected echo method based on shadow effect. However, in this technique, there were numerous spurious signals reflected from every oblique surfaces of the thread. In this study, ultrasonic phased array technique was applied to investigate detectability of flaws in stud bolts and characteristics of ultrasonic images corresponding to different scanning methods, that is, sector and linear scan. For this purpose, simplified stud bolt specimens with artificial defects of various depths were prepared

  9. Finite element modeling of ultrasonic inspection of weldments

    International Nuclear Information System (INIS)

    Dewey, B.R.; Adler, L.; Oliver, B.F.; Pickard, C.A.

    1983-01-01

    High performance weldments for critical service applications require 100% inspection. Balanced against the adaptability of the ultrasonic method for automated inspection are the difficulties encountered with nonhomogeneous and anisotropic materials. This research utilizes crystals and bicrystals of nickel to model austenitic weld metal, where the anisotropy produces scattering and mode conversion, making detection and measurement of actual defects difficult. Well characterized samples of Ni are produced in a levitation zone melting facility. Crystals in excess of 25 mm diameter and length are large enough to permit ultrasonic measurements of attenuation, wave speed, and spectral content. At the same time, the experiments are duplicated as finite element models for comparison purposes

  10. Development of high-sensitivity ultrasonic techniques for in-service inspection of nuclear reactors

    International Nuclear Information System (INIS)

    Linzer, M.

    1977-01-01

    The principal objective of the program is to develop techniques to enhance the sensitivity of ultrasonic signals which are below the random noise of the system. A secondary objective is to develop instrumentation for improved discrimination of flaw signals from background ''clutter'' and for characterization of failure-related material properties through measurements of ultrasonic parameters such as velocity and attenuation. The improved techniques will be applied to detect flaws in nuclear reactor materials and components

  11. Automatic ultrasonic inspection of pipeline girth weldswith a corrosive resistant alloy (Cra) layer

    International Nuclear Information System (INIS)

    Ent, Jan Van Der; Portzgen, Niels; Findlay, Niele; Nupen, Oddbjorn; Endal, Geir; Forli, Olav

    2007-01-01

    There is very limited experience in the Offshore Pipeline industry regarding the Automated Ultrasonic Inspection of Austenitic Girth Welds with CRA layers. The AUT inspection technique to be used for Austenitic welds having CRA layers deviates from the standard approach, which is described within internationally available AUT inspection standards. Due to the coarse grain and anisotropic structure of the weld material, special designed ultrasonic probes and adapted AUT system inspection software were required for examination of the Nome Satellite CRA welds. The 'new' inspection approach was subject for qualification and validation in order to demonstrate that the proposed technique could fulfill stringent inspection requirements which are applicable for the reeling process. Experiences from former projects are difficult to find, since this was the first clad pipeline to be reeled. To determine the overall qualification program to be performed for the Nome Satellite project, reference has been made to the existing development experiences on CRA weld inspection from the Shell Bonga project. The available defect population was obtained out of real CRA pipeline production welds and were therefore of a naturally coarse. Representatives from Technip, Statoil and DNV performed an audit at RTD premises with the objective to draw up an inventory of the performed CRA qualification work and to judge whether this work could be used for the benefit of the Nome Satellite project. It has been concluded that the existing CRA qualification work could be used to complement the Nome Satellite scope of CRA qualification work. As a result the statistical uncertainties were reduced merging the both qualification program results (referenced qualification data and additional Nome Satellite Field qualification work)

  12. Design and development of Pc-based TOFD ultrasonic scanning system for welds inspection

    International Nuclear Information System (INIS)

    Suhairy Sani; Mohamad Pauzi Ismai; Muhammad Faiz Mohd Shukri; Amry Amin Abas

    2010-01-01

    This paper describes the design and development of a portable PC-based ultrasonic scanning system for industrial applications. The system which is called TOFD Ultrasonic Scanning System (TOFUSS) is used to create a gray scale imaging techniques are applied to the RF (AC) signal phase and enables weld integrity to be observed in real time. TOFD consists of a separate ultrasonic transmitter and receiver. The Probes are aimed at the same point in the weld volume. The entire weld is flooded with ultrasound allowing inspection of the weld. With a time of flight path, the ultrasonic velocity and the spatial relationship of the two probes, location and height of the defects can be very accurately calculated. The algorithm and complete system were implemented in a computer software developed using Microsoft Visual BASIC 6.0. (author)

  13. An application of ultrasonic inspection system (INER-SCAN) inspecting generator retaining rings

    International Nuclear Information System (INIS)

    Chen, L.C.; Hwang, S.C.

    1994-01-01

    The performances of the automatic ultrasonic inspecting and imaging system (INER-SCAN) developed by the NDT laboratory of the Institute of Nuclear Energy Research have been enhanced and much more improved to commercial level. With appropriate rearrangements of software libraries, it is used to inspect generator retaining rings which are critical structural rotor components that support the end-turn regions of the rotor wingings against centrifugal forces. The use of the INER-SCAN provides distinct advantages over other systems in terms of the reliability of inspection and the flexibility of system performance modifications. The INER-SCAN system assists users to select and modify ultrasonic parameters under computer-aided environment. In addition, the INER-SCAN system contains the necessary software functions to image the ultrasonic data (A-SCAN, B-SCAN, B'-SCAN, C-SCAN). The use of the imaging system makes it quite easy to evaluate various test parameters and their effects on the discrimination between geometric and IGSCC reflectors. Through experimental test, it is recognized that the system has powerful detectable capability which can find 0.2mm-depth slight scratch on the inner surface of retaining rings. This system can also be used on different generator retaining rings (different in terms of hidden design features) without the need for access to the dimension of retaining ring

  14. Innovative phased array ultrasonic inspection solution for large rotor shafts

    Energy Technology Data Exchange (ETDEWEB)

    Maes, G.; Devos, D.; Tremblay, P., E-mail: gmaes@zetec.com [Zetec, Ville de Quebec, Quebec (Canada)

    2016-05-15

    The increasing needs of energy production led to new rotor shaft designs with larger dimensions. A new generation of nuclear power plants is already being deployed worldwide with such heavy components. Their implementation requires new inspection tools in order to guarantee the public safety and to ensure the quality of these critical parts. Due to the long sound path, conventional ultrasonic (UT) techniques cannot provide adequate detectability of the reference reflectors required by the existing codes. Also, some standards require multiple angle beams to be applied in addition to the straight beam inspection, and this leads to long inspection times. This paper will address the implementation and validation of phased array (PA) UT techniques, using a semi-flexible 2D array probe, for the inspection of large mono-block rotor shaft forgings. It will show how the beam focusing and steering capabilities of phased array UT probes can be used to overcome the issues occurring with conventional UT probes. Results of acoustic beam simulation, as well as detectability measurements and data acquisitions on representative test specimens will be presented and compared with conventional UT performance. Various aspects of the hardware and software specification will be addressed, as well as the potential reduction of the total inspection time. (author)

  15. Training methods in non-destructive examination with ultrasonic testing

    International Nuclear Information System (INIS)

    Walte, F.

    1986-01-01

    German concept for inspection of LWR, leak before break, basic safety; General inspection methods; Ultrasonic inspection - basic principle, generation of ultrasound, bulk and surface waves, piezo electric and electromagnetic transducers, energy balance, scattering and adsorption, divergence; Ultra techniques in compliance with KTA-rules - pulse-echo, tandem, throughtransmission; Valuation of ultrasonic indications; Pre- and in-service inspection; Practical part - ultrasonic equipment, ultrasonic piezo electric transducers, wall thickness measurement, crack depth measurement with potential drop technique. (orig.)

  16. Final results of double-shell tank 241-AZ-101 ultrasonic inspection

    International Nuclear Information System (INIS)

    JENSEN, C.E.

    1999-01-01

    This document presents the results and documentation of the nondestructive ultrasonic examination of tank 241-AZ-101. A tank inspection supplier was retained to provide and use an ultrasonic examination system (equipment, procedures, and inspectors) to scan a limited area of double-shell tank 241-AZ-101 primary tank wall and welds. The inspection found one reportable indication of thinning and no reportable pitting, corrosion, or cracking

  17. Inspection of additive manufactured parts using laser ultrasonics

    Science.gov (United States)

    Lévesque, D.; Bescond, C.; Lord, M.; Cao, X.; Wanjara, P.; Monchalin, J.-P.

    2016-02-01

    Additive manufacturing is a novel technology of high importance for global sustainability of resources. As additive manufacturing involves typically layer-by-layer fusion of the feedstock (wire or powder), an important characteristic of the fabricated metallic structural parts, such as those used in aero-engines, is the performance, which is highly related to the presence of defects, such as cracks, lack of fusion or bonding between layers, and porosity. For this purpose, laser ultrasonics is very attractive due to its non-contact nature and is especially suited for the analysis of parts of complex geometries. In addition, the technique is well adapted to online implementation and real-time measurement during the manufacturing process. The inspection can be performed from either the top deposited layer or the underside of the substrate and the defects can be visualized using laser ultrasonics combined with the synthetic aperture focusing technique (SAFT). In this work, a variety of results obtained off-line on INCONEL® 718 and Ti-6Al-4V coupons that were manufactured using laser powder, laser wire, or electron beam wire deposition are reported and most defects detected were further confirmed by X-ray micro-computed tomography.

  18. Classification of Low Velocity Impactors Using Spiral Sensing of Acousto-Ultrasonic Waves

    Science.gov (United States)

    Agbasi, Chijioke Raphael

    The non-linear elastodynamics of a flat plate subjected to low velocity foreign body impacts is studied, resembling the space debris impacts on the space structure. The work is based on a central hypothesis that in addition to identifying the impact locations, the material properties of the foreign objects can also be classified using acousto-ultrasonic signals (AUS). Simultaneous localization of impact point and classification of impact object is quite challenging using existing state-of-the-art structural health monitoring (SHM) approaches. Available techniques seek to report the exact location of impact on the structure, however, the reported information is likely to have errors from nonlinearity and variability in the AUS signals due to materials, geometry, boundary conditions, wave dispersion, environmental conditions, sensor and hardware calibration etc. It is found that the frequency and speed of the guided wave generated in the plate can be quantized based on the impactor's relationship with the plate (i.e. the wave speed and the impactor's mechanical properties are coupled). In this work, in order to characterize the impact location and mechanical properties of imapctors, nonlinear transient phenomenon is empirically studied to decouple the understanding using the dominant frequency band (DFB) and Lag Index (LI) of the acousto-ultrasonic signals. Next the understanding was correlated with the elastic modulus of the impactor to predict transmitted force histories. The proposed method presented in this thesis is especially applicable for SHM where sensors cannot be widely or randomly distributed. Thus a strategic organization and localization of the sensors is achieved by implementing the geometric configuration of Theodorous Spiral Sensor Cluster (TSSC). The performance of TSSC in characterizing the impactor types are compared with other conventional sensor clusters (e.g. square, circular, random etc.) and it is shown that the TSSC is advantageous over

  19. P-scan, a new system for ultrasonic weld inspection

    International Nuclear Information System (INIS)

    Lund, S.A.; Iversen, S.E.; Holst, H.

    1978-01-01

    The P-scan method is explained. It is described how the new P-scan system improves the ultrasonic method by adding means for visualization, data storage and documentation. Three different scanners are described: One designed for manual operation, another for automatic operation and a third for semiautomatic operation. The p'scan image of an ultrasonically examined test plate is presented and discussed. The variable Display Level (i.e. the inspection sensitivity) facility is described. The main advantage of this facility is the fact that the level can be varied at any time after the inspection. (orig.) [de

  20. Development of ultrasonic testing technique with the large transducer to inspect the containment vessel plates of nuclear power plant embedded in concrete

    International Nuclear Information System (INIS)

    Ishida, Hitoshi; Kurozumi, Yasuo; Kaneshima, Yoshiari

    2004-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. In order to establish ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely at the accessible point, experiments to detect artificial hollows simulating corrosion on a surface of a carbon steel plate mock-up covered with concrete simulating the embedded containment vessel plates were carried out with newly made ultrasonic transducers. We made newly low frequency (0.3 MHz and 0.5 MHz) surface shear horizontal (SH) wave transducers combined with three large active elements, which were equivalent to a 120mm width element. As a result of the experiments, the surface SH transducers could detect clearly the echo from the hollows with a depth of 9.5 mm and 19 mm at a distance of 1500mm from the transducers on the surface of the mock-up covered with concrete. Therefore, we evaluate that it is possible to detect the defects such as corrosion on the plates embedded in concrete with the newly made low frequency surface SH transducers with large elements. (author)

  1. Ultrasonic boiler inspection and economic analysis guidelines

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    Boiler tube failures cause approximately 6% availability loss of large fossil-fired power generating plants. This loss can be reduced by systematic approaches using ultrasonic examination and root cause failure analysis methods. Two projects sponsored by EPRI have provided utility engineers with guidelines for performing ultrasonic examinations and with details on 22 types of tube failure mechanisms. A manual has been published that provides descriptions of typical locations, superficial appearances, damage mechanisms, metallurgy, microstructural changes, likely root causes, and potential corrective actions. Application of the principles in the manual is being demonstrated in an EPRI-funded project at 10 electric utilities over the next two years. Guidelines have been published that prescribe the activities necessary for ultrasonic examinations of boiler tubes. Eight essential elements of a boiler examination should be performed to assure that possible economic benefits are obtained. Work was supported by EPRI under RP 1890 and RP 1865. A software package has been developed for effectively planning inspections for wall thinning in fossil-fired boiler tubing. The software assists in minimizing costs associated with maintenance, such as inspection and repair, while the life of the boiler is maximized

  2. Ultrasonic inspection of primary pump casing by means of focussing probes

    International Nuclear Information System (INIS)

    Dombret, Ph.; Cermak, J.

    1985-01-01

    This paper describes a study conducted in laboratory on ultrasonic defect detection capabilities in primary pump casings and welds, in the framework of the joint research programme appointed by Framatome, EdF, CEA and Westinghouse, and devoted to improving the ultrasonic inspection of austenitic stainless steel components. Several transducers, including focussing probes and transmitter-receivers, were designed and compared on two 180 mm thick blocks strictly representative of the statically cast casing and of the electroslag welding, and containing various artificial and simulated reflectors. Detection trial results show that focussing probes can achieve fair sensitivity levels even through the full thickness, and appear promising as for on-site applications of this technique. 5 refs

  3. Final results of double-shell tank 241-AY-102 ultrasonic inspection

    International Nuclear Information System (INIS)

    JENSEN, C.E.

    1999-01-01

    This document presents the results and documentation of the nondestructive ultrasonic examination of tank 241-AY-102. A tank inspection supplier was retained to provide and use an ultrasonic examination system (equipment, procedures, and inspectors) to scan a limited area of double-shell tank 241-AY-102 primary tank wall and welds. The inspection found some indication of insignificant general and local wall thinning with no cracks detected

  4. Final results of double-shell tank 241-AN-105 ultrasonic inspection

    International Nuclear Information System (INIS)

    JENSEN, C.E.

    1999-01-01

    This document presents the results and documentation of the nondestructive ultrasonic examination of tank 241-AN-105. A tank inspection supplier was retained to provide and use an ultrasonic examination system (equipment, procedures, and inspectors) to scan a limited area of double-shell tank 241-AN-105 primary tank wall primary knuckle, and secondary tank bottom. The inspection found some indication of general and local wall thinning with no cracks detected

  5. Ultrasonic phased arrays for nondestructive inspection of forgings

    International Nuclear Information System (INIS)

    Wuestenberg, H.; Rotter, B.; Klanke, H.P.; Harbecke, D.

    1993-01-01

    Ultrasonic examinations on large forgings like rotor shafts for turbines or components for nuclear reactors are carried out at various manufacturing stages and during in-service inspections. During the manufacture, most of the inspections are carried out manually. Special in-service conditions, such as those at nuclear pressure vessels, have resulted in the development of mechanized scanning equipment. Ultrasonic probes have improved, and well-adapted sound fields and pulse shapes and based on special imaging procedures for the representation of the reportable reflectors have been applied. Since the geometry of many forgings requires the use of a multitude of angles for the inspections in-service and during manufacture, phased-array probes can be used successfully. The main advantages of the phased-array concept, e.g. the generation of a multitude of angles with the typical increase of redundancy in detection and quantitative evaluation and the possibility to produce pictures of defect situations, will be described in this contribution

  6. Semi-automatic ultrasonic inspection of PWR upper internal immersed components

    International Nuclear Information System (INIS)

    Dombret, P.; Coquette, A.; Cermak, J.; Verspeelt, D.

    1985-01-01

    The present paper describes the characteristics of a semi-automatic ultrasonic inspection system. Components inspected are the so-called flexures, small pins located at the upper part of control rod tube-guide, some of which happened to broke in a few Westinghouse type PWR's. Inspection results and other system capabilities are also mentioned

  7. Ultrasonic inspection of nodular cast iron

    International Nuclear Information System (INIS)

    Hersh, S.; Zhang, Yingda

    1990-01-01

    On the basis of experimental results collected from several nodular cast iron (NCI) specimens, Amdata, Inc., has developed a tentative procedure for performing ultrasonic testing (UT) preservice inspection of NCI casks and qualifying personnel and equipment. The authors anticipate that this procedure will be a component in a comprehensive program to certify that casks are free from critical flaws prior to their introduction into service, with testing being performed on a production line basis by UT inspection personnel. The tentative procedure was applied to inspection of NCI block SGR-483-001 manufactured by Siempelkamp Giesserei GmbH and Co. of West Germany. This block is 59 by 39.5 by 13.8 inches and weighs 5.2 tons. Several indications were detected with the I/98, in accordance with the tentative procedure, and they were analyzed using two-dimensional synthetic aperture technique (Line-SAFT). When compared with conventional sizing methods that may confound the effects of beam spread with flaw size, Line-SAFT significantly improved sizing accuracy. SAFT is an electronic simulation of a lens and has the property of reducing the effect of beam spread on the resultant indication sizes. Although a higher-precision 3-D SAFT option was also available, it would necessitate data transfer to a separate VAX computer and lengthy calculations. As an alternative, Line-SAFT, a faster but less precise 2-D simplification, was implemented on the I/98 data acquisition system

  8. An evaluation of human factors research for ultrasonic inservice inspection

    International Nuclear Information System (INIS)

    Pond, D.J.; Donohoo, D.T.; Harris, R.V. Jr.

    1998-03-01

    This work was undertaken to determine if human factors research has yielded information applicable to upgrading requirements in ASME Boiler and Pressure Vessel Code Section XI, improving methods and techniques in Section V, and/or suggesting relevant research. A preference was established for information and recommendations which have become accepted and standard practice. Manual Ultrasonic Testing/Inservice Inspection (UT/ISI) is a complex task subject to influence by dozens of variables. This review frequently revealed equivocal findings regarding effects of environmental variables as well as repeated indications that inspection performance may be more, and more reliably, influenced by the workers' social environment, including managerial practices, than by other situational variables. Also of significance are each inspector's relevant knowledge, skills, and abilities, and determination of these is seen as a necessary first step in upgrading requirements, methods, and techniques as well as in focusing research in support of such programs, While understanding the effects and mediating mechanisms of the variables impacting inspection performance is a worthwhile pursuit for researchers, initial improvements in industrial UTASI performance may be achieved by implementing practices already known to mitigate the effects of potentially adverse conditions. 52 refs., 2 tabs

  9. An evaluation of human factors research for ultrasonic inservice inspection

    Energy Technology Data Exchange (ETDEWEB)

    Pond, D.J.; Donohoo, D.T.; Harris, R.V. Jr.

    1998-03-01

    This work was undertaken to determine if human factors research has yielded information applicable to upgrading requirements in ASME Boiler and Pressure Vessel Code Section XI, improving methods and techniques in Section V, and/or suggesting relevant research. A preference was established for information and recommendations which have become accepted and standard practice. Manual Ultrasonic Testing/Inservice Inspection (UT/ISI) is a complex task subject to influence by dozens of variables. This review frequently revealed equivocal findings regarding effects of environmental variables as well as repeated indications that inspection performance may be more, and more reliably, influenced by the workers` social environment, including managerial practices, than by other situational variables. Also of significance are each inspector`s relevant knowledge, skills, and abilities, and determination of these is seen as a necessary first step in upgrading requirements, methods, and techniques as well as in focusing research in support of such programs, While understanding the effects and mediating mechanisms of the variables impacting inspection performance is a worthwhile pursuit for researchers, initial improvements in industrial UTASI performance may be achieved by implementing practices already known to mitigate the effects of potentially adverse conditions. 52 refs., 2 tabs.

  10. Tridimensional ultrasonic images analysis for the in service inspection of fast breeder reactors

    International Nuclear Information System (INIS)

    Dancre, M.

    1999-11-01

    Tridimensional image analysis provides a set of methods for the intelligent extraction of information in order to visualize, recognize or inspect objects in volumetric images. In this field of research, we are interested in algorithmic and methodological aspects to extract surface visual information embedded in volume ultrasonic images. The aim is to help a non-acoustician operator, possibly the system itself, to inspect surfaces of vessel and internals in Fast Breeder Reactors (FBR). Those surfaces are immersed in liquid metal, what justifies the ultrasonic technology choice. We expose firstly a state of the art on the visualization of volume ultrasonic images, the methods of noise analysis, the geometrical modelling for surface analysis and finally curves and surfaces matching. These four points are then inserted in a global analysis strategy that relies on an acoustical analysis (echoes recognition), an object analysis (object recognition and reconstruction) and a surface analysis (surface defects detection). Few literature can be found on ultrasonic echoes recognition through image analysis. We suggest an original method that can be generalized to all images with structured and non-structured noise. From a technical point of view, this methodology applied to echoes recognition turns out to be a cooperative approach between morphological mathematics and snakes (active contours). An entropy maximization technique is required for volumetric data binarization. (author)

  11. Modification of the grain structure of austenitic welds for improved ultrasonic inspectability

    International Nuclear Information System (INIS)

    Wagner, Sabine; Dugan, Sandra; Stubenrauch, Steffen; Jacobs, Oliver

    2013-01-01

    Welding is an essential part of the fabrication of austenitic stainless steel components used in industrial plants, such as those designed for nuclear power generation, chemical processing, conventional power generation and, increasingly, for production of renewable energy. The welded austenitic material presents major challenges for ultrasonic inspection due to the grain structure of the weld metal. The typically coarse grain structure, in combination with the elastic anisotropy of the material, leads to increased scattering and affects sound wave propagation in the weld. These effects result in a reduced signal-to-noise ratio, and complicate the interpretation of signals and the localisation of defects by ultrasonic inspection. This paper presents the results of a research project dealing with efforts to influence grain growth in the weld during the welding process, in particular during the solidification process, in order to produce smaller grains. The objective was to achieve improved sound propagation through the weld, so that inspectability can be improved. The welding process was modified by the application of alternating magnetic fields at different frequencies, as well as different temperature cycles and pulsed arc technology. Metallographic sections of the test welds show that modification of the grain structure can be achieved by the use of these techniques. For further optimisation, test blocks for ultrasonic testing were manufactured with testflaws to study sound propagation through the modified weld and to assess the detectability of test flaws. The results of this investigation are of importance in assessing the integrity of highly stressed components in industrial installations, particularly for those components with stringent requirements on safety and quality.

  12. Track type ultrasonic inspection device

    International Nuclear Information System (INIS)

    Kajiyama, Shigeru; Sasaki, Tsukasa; Takahisa, Kazuo.

    1993-01-01

    The present invention concerns an improvement of a scanning device disposed near an object to be inspected such as a nuclear pressure vessel and having an ultrasonic probe, mounted thereon that travel along a running track. Specifically, one of wheel supports on both sides is attached being secured to the scanning device. The other of the supports is capable of fixing and releasing, as well as providing and releasing pressure to and from wheels upon mounting and detachment. This enables to provide a structure capable of pressing the wheels of the running device to the plane of the track and release thereof. Accordingly, it is possible to improve the running performance, reduce the size and weight and shorten the time for mounting and detachment of the running inspection device. (I.S.)

  13. The reliability of ultrasonic inspection and the critical defect size

    International Nuclear Information System (INIS)

    Vasilchenko, G.S.; Bely, V.E.; Ovchinnikov, A.V.; Rivkin, E.Yu.

    1991-01-01

    The ability to detect fabrication and service-induced defects in the welded joints of components and pipelines in nuclear power stations by ultrasonic inspection when this is conducted by using standard instruments and procedures appears to be insufficient. This fact was confirmed by the research carried out in PISC program and other studies. In order to increase the accuracy of measurement and to obtain the additional information on the character of any defect in ultrasonic testing as well as the validity of applying nondestructive testing data to strength calculation, scientific researches have been promoted and carried out in the USSR in a program under the guidance of NPO CNIITMASH. The reliability of the ultrasonic control of welded joints and the ways and means for its improvement are discussed. The presentation of the parameters realized by the ultrasonic inspection of defects in the form of schema for the use in strength calculation is explained. The calculation of stress intensity factor, the estimation of critical defect size, and the estimation of acceptable defect size are reported. (K.I.)

  14. Heat exchanger tube inspection using ultrasonic arrays

    International Nuclear Information System (INIS)

    Meyer, P.A.; Carodiskey, T.J.

    1986-01-01

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  15. Residual stress determination of rail tread using a laser ultrasonic technique

    International Nuclear Information System (INIS)

    Wang, Jing; Feng, Qibo

    2015-01-01

    A non-destructive method for measuring the residual stress on rail tread that uses a laser-generated ultrasonic technique is proposed. The residual stress distribution of different parts on both the new rail and used rail were examined. The surface acoustic waves (SAWs) are excited by a scanning line laser and detected by a laser ultrasonic detection system. A digital correlation method was used for calculating the changes in velocity of SAWs, which reflects the stress distribution. A wavelet de-noising technique and a least square fit were used for signal processing to improve the measurement accuracy. The effects of ultrasonic propagation distance and surface roughness on the determination of residual stress were analyzed and simulated. Results from the study demonstrate that the stress distribution results are accordant with the practical situation, and the laser-generated SAWs technique is a promising tool for the determination of residual stress in the railway inspection and other industrial testing fields. (paper)

  16. Analysis of Defective Pipings in Nuclear Power Plants and Applications of Guided Ultrasonic Wave Techniques

    International Nuclear Information System (INIS)

    Koo, Dae Seo; Cheong, Yong Moo; Jung, Hyun Kyu; Park, Chi Seung; Park, Jae Suck; Choi, H. R.; Jung, S. S.

    2006-07-01

    In order to apply the guided ultrasonic techniques to the pipes in nuclear power plants, the cases of defective pipes of nuclear power plants, were investigated. It was confirmed that geometric factors of pipes, such as location, shape, and allowable space were impertinent for the application of guided ultrasonic techniques to pipes of nuclear power plants. The quality of pipes, supports, signals analysis of weldment/defects, acquisition of accurate defects signals also make difficult to apply the guided ultrasonic techniques to pipes of nuclear power plants. Thus, a piping mock-up representing the pipes in the nuclear power plants were designed and fabricated. The artificial flaws will be fabricated on the piping mock-up. The signals of guided ultrasonic waves from the artificial flaws will be analyzed. The guided ultrasonic techniques will be applied to the inspection of pipes of nuclear power plants according to the basis of signals analysis of artificial flaws in the piping mock-up

  17. A Simulation Tool for Ultrasonic Inspection

    Energy Technology Data Exchange (ETDEWEB)

    Krishnamurthy, Adarsh; Mohan, K. V.; Karthikeyan, Soumya; Krishnamurthy, C. V.; Balasubramaniam, Krishnan [Indian Institute of Technology, Tamil Nadu (India)

    2006-06-15

    A simulation program SIMULTSONIC is under development at CNDE to help determine and/or help optimize ultrasonic probe locations for inspection of complex components. SIMULTSONIC provides a ray-trace based assessment for immersion and contact modes of inspection. The code written in Visual C++ operating in Microsoft Windows environment provides an interactive user interface. In this paper, a description of the various features of SIMULTSONIC is given followed by examples illustrating the capability of SIMULTSONIC to deal with inspection of canonical objects such as pipes. In particular, the use of SIMULTSONIC in the inspection of very thin-walled pipes (with 450 urn wall thickness) is described. Ray trace based assessment was done using SIMULTSONIC to determine the standoff distance and the angle of oblique incidence for an immersion mode focused transducer. A 3-cycle Hanning window pulse was chosen for simulations. Experiments were carried out to validate the simulations. The A-scans and the associated B-Scan images obtained through simulations show good correlation with experimental results, both with the arrival time of the signal as well as with the signal amplitudes

  18. Remote inspection of a buried pipeline using a mobile ultrasonic testing system

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, S; Ghosh, J K [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.; Rajendran, S; Ramakumar, M S [Bhabha Atomic Research Centre, Mumbai (India). Division of Remote Handling and Robotics

    1994-12-31

    The nuclear reactor, Cirus, has now been in operation for three decades. As part of a programme to ascertain the integrity and safety of the various reactor parts in-service inspection of the embedded portion of the main coolant pipeline will be carried out. A mobile ultrasonic testing system has been developed and tested in the laboratory to measure the wall thickness of an underground pipe from the inner corroded surface using a water-bubbler technique. 3 figs.

  19. A Portable Ultrasonic Nondestructive Inspection System for Metal Matrix Composite Track Shoes

    International Nuclear Information System (INIS)

    Mi Bao; Zhao Xiaoliang; Qian Tao; Stevenson, Mark; Kwan, Chiman; Owens, Steven E.; Royer, Roger L. Jr.; Tittmann, Bernhard R.; Raju, Basavaraju B.

    2007-01-01

    Cast aluminum track shoes reinforced with metal matrix composite (MMC) inserts at heavy loading areas such as center splines and sprocket windows are light in weight, and can resist high temperature and wear. Various defects such as disbonds at the insert-substrate interface, cracks and porosity in the MMC layer, etc. can be introduced during the manufacturing process and/or in service. This paper presents a portable ultrasonic system to automatically inspect tank track shoes for disbond. Ultrasonic pulse/echo inspection has shown good reliability for disbond detection. A prototype sensor array fixture has been designed and fabricated to prove the feasibility. Good agreements between the sensor fixture results and ultrasonic C-scan images were obtained

  20. Automatic ultrasonic pre-service, and in-service inspection of pressurized components of the primary circuit of nuclear power stations

    International Nuclear Information System (INIS)

    Muller, G.P.; Hallermeier, L.; Heinrich, D.; Grabendorfer, W.; Rebrmann, M.

    1985-01-01

    Ultrasonic pre-service and especially in-service inspection activities on the primary circuit of nuclear power stations form an essential part of the maintenance work that must be performed throughout the lifetime to ensure plant integrity. Consequently, the equipment required to carry out these inspections must be continuously improved in respect of reliability, safety, accuracy and ease of handling in order to minimize disturbances and repairs and reduce radiation exposure of the personnel. The authors' discussion of technique, equipment and performance of automated ultrasonic inspection is based on 15 years of experience in the testing of components of the primary circuit in nuclear power stations. To cover all inspection areas of the RPV of a PWR, four different manipulators are required, two for the closure head, one for the studs and one for the cylindrical shell and bottom closure. The use of the newly developed equipment, which naturally meets all the recommendations of the licensing authorities, allows for the automatic inspection of the components of primary circuit of nuclear power stations and the thus helps to substantially decrease the radiation exposure of the personnel. All the manipulators and their control consoles were designed and manufactured by M.A.N., Nuremberg while the ultrasonic electronic system was developed by Krautkramer, Cologne

  1. A development of an automated ultrasonic TOFD inspection system using an welding line tracing robot

    International Nuclear Information System (INIS)

    Cho, Hyun; Song, Sung Jin; Lee, Kang Won; Kim, Young Jin; Woo, Jong Sik

    2006-01-01

    Large scaled ships, manufactured inside of the country, should be passed welding inspection and painting film inspection. Normally, these kind of inspections are conducted by human inspectors manually, although it cause industrial disasters such as falling accidents and diving accidents frequently. In addition, Ship makers are not to give a full trust to shipowners because manual inspections cannot be conducted all over the welding parts. So, in this study we developed an automated ultrasonic TOFD inspection system using an welding line tracing robot. This system, controlled by an inspector at a remote field, can inspect welding parts of ship outer panel both under water and in air. In this paper we present the developed robot and ultrasonic TOFD inspection system and the inspection result.

  2. A development of an automated ultrasonic TOFD inspection system using an welding line tracing robot

    International Nuclear Information System (INIS)

    Cho, Hyun; Song, Sung Jin; Lee, Kang Won; Kim, Young Jin; Woo, Jong Sik

    2006-01-01

    Large scaled ships, manufactured inside of the country, should be passed welding inspection and painting film inspection. Normally, these kind of inspections are conducted by human inspectors manually, although it cause industrial disasters such as falling accidents and diving accidents frequently. In addition, Ship makers are not to give a full trust to ship owners because manual inspections cannot be conducted all over the welding parts. So, in this study we developed an automated ultrasonic TOFD inspection system using an welding line tracing robot. This system, controlled by an inspector at a remote field, can inspect welding parts of ship outer panel both under water and in air. In this paper we present the developed robot and ultrasonic TOFD inspection system and the inspection result.

  3. Development status of ultrasonic test techniques for cast stainless steel

    International Nuclear Information System (INIS)

    Nishikawa, Yoshito

    2015-01-01

    Ultrasonic testing has been thought to be difficult to apply to cast stainless steel which is used as the material for the main coolant pipes in pressurized water reactors (PWRs). An ultrasonic testing technique using large aperture twin crystal transducers was developed in INSS for application to inspection of the main coolant pipes. The method was evaluated in an application to detect circumferential and axial defects in the cast stainless steel pipes. It was found that (1) the defects could be detected which had a depth that was so small that their evaluation was not required; and (2) depth sizing and length sizing of detected defects were also possible. (author)

  4. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    Science.gov (United States)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  5. Advanced ultrasonic inspections

    International Nuclear Information System (INIS)

    Ghia, S.

    1990-08-01

    Acoustic Emission (AE) continuous monitoring and periodical inspections by advanced ultrasonic have been applied to evaluate defect evolution within a PWR reduced scale (1:5) pressure vessel subjected to cyclic mechanical fatigue test. This experimental activity has been carried out in the frame of the Primary Circuit Component Life Prediction programme. In the time period covered by this report actions were performed as following: (1) Ultrasonic examination by multifrequency acoustic holography to evaluate defect evolution subsequently repair and heat treatment of the R2 vessel carried out in March 1988. For the purpose, measurements were performed both at 0 and 200 bar of internal pressure. As uniformity of the procedures adopted, for calibration and testing, made the results comparable with the previous ones no evidence for significant growing of the examined defects has been found. (2) Acoustic emission monitoring has then been carried out during fatigue test from 416000 to 565000 fatigue cycles. Analysis of a large amount of data has been performed paying particular attention to the distinction between friction phenomena and crack growth in order to obtain a correct diagnosis of flaw evolution. The signal duration distribution and the correlation of AE appearance time versus load cycle phase were considered to characterise stick-slip processes. A general intensification of AE activity has been recorded during this last period of monitoring and previous known AE sources were confirmed together with the appearance of new AE sources some of them correlable with real defects

  6. Phased array concept for the ultrasonic inservice inspection of the spherical bottom of BWR-pressure vessels

    International Nuclear Information System (INIS)

    Brekow, G.; Wuestenberg, H.; Moehrle, W.; Schulz, E.

    1989-01-01

    The spherical bottom of BWR-pressure vessels contains holes for the nozzles of control rods and instrumentation. Up to now the detectable areas for the ultrasonic inspection are the accessible ligaments between the nozzles with an orientation parallel and transverse to the manipulator rails. Some licensing authorities demand an inspection technique capable of reliably detecting significant crack initiation in all critical areas near the cladding of the spherical inner surface. By order and in cooperation with the HEW we have developed a computer controlled equipment with two ultrasonic probes containing four linear arrays and a digitized A-scan storage for documentation and evaluation of inspection results. The manipulator guided probe movement in the paths between the nozzles of the spherical bottom is controlled by a computer program. This program determines for each array system and for each coupling position the beam angle as a function of the variable skewing angle to realize detection conditions suited to possible crack positions at the longitudinal, transverse and diagonal ligaments between the nozzles for control rods and instrumentation. (orig./HP)

  7. Use of the cylindrically guided wave technique for the inspection of stud bolts, valve stems and pump shafts

    International Nuclear Information System (INIS)

    Light, G.M.; Bloom, E.A.; Ruescher, E.H.; Lui, S.N.

    1989-01-01

    Over the last several years, nuclear power plants have expressed concern about failures of bolting, valve stems, and pump shafts. This paper reports on the development of an ultrasonic technique to inspect these components. The authors have successfully demonstrated the cylindrically guided wave technique (CGWT) on a wide range of stud bolts. The CGWT employs zero-degree longitudinal waves constrained to travel within the boundary of the cylindrically shaped components during inspection. Theoretically explained, mode conversion occurs because the ultrasonic wave is guided down the length of the component. These mode-converted signals are dependent upon the diameter of the component under inspection and the longitudinal- and shear-wave velocities of the component material. This technique has also been successfully used on valve stems in the field. The geometry of the valve stem is very similar to that of the stud bolt

  8. Evaluation of computer-based ultrasonic inservice inspection systems

    International Nuclear Information System (INIS)

    Harris, R.V. Jr.; Angel, L.J.; Doctor, S.R.; Park, W.R.; Schuster, G.J.; Taylor, T.T.

    1994-03-01

    This report presents the principles, practices, terminology, and technology of computer-based ultrasonic testing for inservice inspection (UT/ISI) of nuclear power plants, with extensive use of drawings, diagrams, and LTT images. The presentation is technical but assumes limited specific knowledge of ultrasonics or computers. The report is divided into 9 sections covering conventional LTT, computer-based LTT, and evaluation methodology. Conventional LTT topics include coordinate axes, scanning, instrument operation, RF and video signals, and A-, B-, and C-scans. Computer-based topics include sampling, digitization, signal analysis, image presentation, SAFI, ultrasonic holography, transducer arrays, and data interpretation. An evaluation methodology for computer-based LTT/ISI systems is presented, including questions, detailed procedures, and test block designs. Brief evaluations of several computer-based LTT/ISI systems are given; supplementary volumes will provide detailed evaluations of selected systems

  9. Ultrasonic inspections of fuel alignment pins

    International Nuclear Information System (INIS)

    Rathgeb, W.; Schmid, R.

    1994-01-01

    As a remedy to the practical problem of defects in fuel alignment pins made of Inconel X750, an inspection technique has been developed which fully meets the requirements of detecting defects. The newly used fuel alignment pins made of austenite are easy to test and therefore satisfy the necessity of further inspections.For the fuel alignment pins of the upper core structure a safe and fast inspection technique was made available. The inspection sensitivity is high and it is possible to give quantitative directions concerning defect orientation and depth. After the required inspections had been concluded in 1989, a total of 18 inspections were carried out in various national and international nuclear power plants in the following years. During this time more than 6000 fuel alignment pines were examined.For the fuel alignment pins the inspection technique provided could increase the understanding of the defect process. This technique contributed to the development of an adaptive and economical repair strategy. ((orig.))

  10. Improvement of the reliability on nondestructive inspection

    International Nuclear Information System (INIS)

    Song, Sung Jin; Kim, Young H.; Lee, Hyang Beom; Shin, Young Kil; Jung, Hyun Jo; Park, Ik Keun; Park, Eun Soo

    2002-03-01

    Retaining reliabilities of nondestructive testing is essential for the life-time maintenance of Nuclear Power Plant. The nondestructive testing methods which are frequently used in the Nuclear Power Plant are eddy current testing for the inspection of steam generator tubes and ultrasonic testing for the inspection of weldments. In order to improve reliabilities of ultrasonic testing and eddy current testing, the subjects carried out in this study are as follows : development of BEM analysis technique for ECT of SG tube, development of neural network technique for the intelligent analysis of ECT flaw signals of SG tubes, development of RFECT technology for the inspection of SG tube, FEM analysis of ultrasonic scattering field, evaluation of statistical reliability of PD-RR test of ultrasonic testing and development of multi-Gaussian beam modeling technique to predict accurate signal of signal beam ultrasonic testing with the efficiency in calculation time

  11. Improvement of the reliability on nondestructive inspection

    Energy Technology Data Exchange (ETDEWEB)

    Song, Sung Jin; Kim, Young H. [Sungkyunkwan Univ., Suwon (Korea, Republic of); Lee, Hyang Beom [Soongsil Univ., Seoul (Korea, Republic of); Shin, Young Kil [Kunsan National Univ., Gunsan (Korea, Republic of); Jung, Hyun Jo [Wonkwang Univ., Iksan (Korea, Republic of); Park, Ik Keun; Park, Eun Soo [Seoul Nationl Univ., Seoul (Korea, Republic of)

    2002-03-15

    Retaining reliabilities of nondestructive testing is essential for the life-time maintenance of Nuclear Power Plant. The nondestructive testing methods which are frequently used in the Nuclear Power Plant are eddy current testing for the inspection of steam generator tubes and ultrasonic testing for the inspection of weldments. In order to improve reliabilities of ultrasonic testing and eddy current testing, the subjects carried out in this study are as follows : development of BEM analysis technique for ECT of SG tube, development of neural network technique for the intelligent analysis of ECT flaw signals of SG tubes, development of RFECT technology for the inspection of SG tube, FEM analysis of ultrasonic scattering field, evaluation of statistical reliability of PD-RR test of ultrasonic testing and development of multi-Gaussian beam modeling technique to predict accurate signal of signal beam ultrasonic testing with the efficiency in calculation time.

  12. Computer control in nondestructive testing illustrated by an automatic ultrasonic tube inspection system

    International Nuclear Information System (INIS)

    Gundtoft, H.E.; Nielsen, N.

    1976-06-01

    In Risoe's automatic tube inspection system, data (more than half a million per tube) from ultrasonic dimension measurements and defect inspections are fed into a computer that simultaneously calculates and evaluates the results. (author)

  13. The application of ultrasonic techniques to the quality checking of encapsulated radioactive waste

    International Nuclear Information System (INIS)

    Wood, J.M.

    1985-03-01

    The work described in this report was in two parts. First, a literature survey was conducted to review the current practice of ultrasonic inspection of concrete. In particular, the relevance of each technique to the inspection of encapsulated radioactive waste was assessed. Secondly, a limited amount of experimental work was performed on samples of cementitious samples, using available commercial equipment. Conclusions are drawn from the study and experimental work and recommendations made for possible future programmes of work. (author)

  14. Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing

    International Nuclear Information System (INIS)

    Jung, Gye Jo; Park, Sang Ki; Cho, Yong Sang; Park, Byung Cheol; Kil, Doo Song

    2004-01-01

    This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained

  15. Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Gye Jo; Park, Sang Ki; Cho, Yong Sang; Park, Byung Cheol; Kil, Doo Song [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2004-08-15

    This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained

  16. Hybrid ray-FDTD model for the simulation of the ultrasonic inspection of CFRP parts

    Science.gov (United States)

    Jezzine, Karim; Ségur, Damien; Ecault, Romain; Dominguez, Nicolas; Calmon, Pierre

    2017-02-01

    Carbon Fiber Reinforced Polymers (CFRP) are commonly used in structural parts in the aeronautic industry, to reduce the weight of aircraft while maintaining high mechanical performances. Simulation of the ultrasonic inspections of these parts has to face the highly heterogeneous and anisotropic characteristics of these materials. To model the propagation of ultrasound in these composite structures, we propose two complementary approaches. The first one is based on a ray model predicting the propagation of the ultrasound in an anisotropic effective medium obtained from a homogenization of the material. The ray model is designed to deal with possibly curved parts and subsequent continuously varying anisotropic orientations. The second approach is based on the coupling of the ray model, and a finite difference scheme in time domain (FDTD). The ray model handles the ultrasonic propagation between the transducer and the FDTD computation zone that surrounds the composite part. In this way, the computational efficiency is preserved and the ultrasound scattering by the composite structure can be predicted. Inspections of flat or curved composite panels, as well as stiffeners can be performed. The models have been implemented in the CIVA software platform and compared to experiments. We also present an application of the simulation to the performance demonstration of the adaptive inspection technique SAUL (Surface Adaptive Ultrasound).

  17. Development of the ultrasonic technique for examination of centrifugally-cast stainless steel in pressure piping

    International Nuclear Information System (INIS)

    Jurenka, H.J.

    1983-01-01

    Centrifugally - cast stainless steel (CCSS) are used to manufacture a large variety of components in the nuclear industry. Weldments are also made to join these parts to carbon steel items. These welds are usually made of stainless steel or inconel alloys. CCSS is sophisticated material and justification for its use in critical components is safety and reliability. These steels, as any other materials, need to be inspected to assess their structural integrity. Ultrasonic testing is one of the possible techniques. In some cases it is the only one of the feasible methods for this examination. This mainly concerns components in the primary and auxiliary circuits of nuclear plants. For a long time it has been recognized that CCSS items can be extremely difficult to inspect using ultrasonics. Many attempts in various research laboratories were conducted to improve the testing technique

  18. The selection of ultrasonic transducers for inspection of pipeline girth welds. Vol. 3. Evaluation of the pitch-catch technique for examination of the body region

    Energy Technology Data Exchange (ETDEWEB)

    Glover, A G; Fingerhut, M P; Dorling, D V

    1988-10-01

    Research was conducted to develop an ultrasonic inspection design for the nondestructive evaluation of pipeline girth welds made by the mechanized gas metal arc (GMA) welding process for onshore and offshore pipeline construction. This report describes the work carried out to evaluate the performance to the pitch-catch technique with respect to its ability to examine the body region of mechanized GMA welds in 19.5 mm thick material. Evaluation of the pitch-catch technique was carried out on simulated and real weld defects. Results show that an inspection design method and criteria can be specified for the detection of lack of sidewall fusion defects in the body region of mechanized GMA welds. The criteria specified a pitch-catch technique using a 2.25 MHz 45{degrees} transmitter and a 2.25 MHz 55{degrees} receiver probe. A single pair of these transducers can inspect wall thickness from 9.7 mm to 23.0 mm. The pitch-catch technique evaluated on 19.5 mm wall thickness materials demonstrated that the detection goal of projected depth with a signal-to-noise ratio of greater than 12dB could be met, and that no problems occurred with false indications or missed defects. High sensitivities to small defects in the body region were obtained using a single pair of pitch-catch probes that inspected the body region as a single plane. 4 refs., 14 figs., 6 tabs.

  19. New developments in ultrasonic inspection of retaining rings on generators in operation

    International Nuclear Information System (INIS)

    Koch-Mathian, A.

    1990-01-01

    The ultrasonic inspection of retaining rings of operating generators has been operational since 1986. The aim of this presentation is to outline the experience acquired on many retaining rings on different types of generators. In-situ inspections have made it possible to detect more exactly the different shape echoes for the various elements located beneath the retaining ring such as rotor teeth, damping and epoxy insulation. Various methods of identifying these parts are currently being developed. Investigation on corroded retaining rings has made it possible to demonstrate the close correlation between the transverse beam detection and the presence of actual cracks identified by micrograph. The specific facies of these cracks precludes the use of classic dimensioning techniques, but a method based on longitudinal wave detection has already given encouraging results

  20. Pipe Wall Thickness Monitoring Using Dry-Coupled Ultrasonic Waveguide Technique

    International Nuclear Information System (INIS)

    Cheong, Yong Moo; Kim, Ha Nam; Kim, Hong Pyo

    2012-01-01

    In order to monitor a corrosion or FAC (Flow Accelerated Corrosion) in a pipe, there is a need to measure pipe wall thickness at high temperature. Ultrasonic thickness gauging is the most commonly used non-destructive testing technique for wall thickness measurement. However, current commonly available ultrasonic transducers cannot withstand high temperatures, such as above 200 .deg. C. It is therefore necessary to carry out manual measurements during plant shutdowns. The current method thus reveals several disadvantages: inspection have to be performed during shutdowns with the possible consequences of prolonging down time and increasing production losses, insulation has to be removed and replaced for each manual measurement, and scaffolding has to be installed to inaccessible areas, resulting in considerable cost for interventions. It has been suggested that a structural health monitoring approach with permanently installed ultrasonic thickness gauges could have substantial benefits over current practices. The main reasons why conventional piezoelectric ultrasonic transducers cannot be used at high temperatures are that the piezo-ceramic becomes depolarized at temperature above the Curie temperature and because differential thermal expansion of the substrate, couplant, and piezoelectric materials cause failure. In this paper, a shear horizontal waveguide technique for wall thickness monitoring at high temperature is investigated. Two different designs for contact to strip waveguide are shown and the quality of output signal is compared and reviewed. After a success of acquiring high quality ultrasonic signal, experiment on the wall thickness monitoring at high temperature is planned

  1. Eddy current and ultrasonic fuel channel inspection at Karachi Nuclear Power Plant

    International Nuclear Information System (INIS)

    Mayo, W.R.; Alam, M.M.

    1997-01-01

    In November of 1993 and in-service inspection was performed on eight fuel channels in the Karachi Nuclear Power Plant (KANUPP) reactor. The workscope included ultrasonic and eddy current volumetric examinations, and eddy current measurement of pressure-to calandria tube gap. This paper briefly discusses the planning strategy of the ultrasonic and eddy current examinations, and describes the equipment developed to meet the requirements, followed by details of the actual channel inspection campaign. The presented nondestructive examinations assisted in determining fitness for service of KANUPP reactor channels in general, and confirmed that the problems associated with channel G12 were not generic in nature. (author)

  2. Inspection of disposal canisters components

    International Nuclear Information System (INIS)

    Pitkaenen, J.

    2013-12-01

    This report presents the inspection techniques of disposal canister components. Manufacturing methods and a description of the defects related to different manufacturing methods are described briefly. The defect types form a basis for the design of non-destructive testing because the defect types, which occur in the inspected components, affect to choice of inspection methods. The canister components are to nodular cast iron insert, steel lid, lid screw, metal gasket, copper tube with integrated or separate bottom, and copper lid. The inspection of copper material is challenging due to the anisotropic properties of the material and local changes in the grain size of the copper material. The cast iron insert has some acoustical material property variation (attenuation, velocity changes, scattering properties), which make the ultrasonic inspection demanding from calibration point of view. Mainly three different methods are used for inspection. Ultrasonic testing technique is used for inspection of volume, eddy current technique, for copper components only, and visual testing technique are used for inspection of the surface and near surface area

  3. Research on ultrasonic flow detection techniques for LWR facilities

    International Nuclear Information System (INIS)

    Kimura, Katsumi; Fukuhara, Hiroaki; Hoshimoto, Kenichi; Matsumoto, Shojiro; Yamawaki, Hisashi; Ito, Hideyuki; Uetake, Ichizo

    1986-01-01

    Aiming at establishing the techniques for inspecting the inside of LWR pressure vessels by ultrasonic flaw detection from the outside of the vessels, the development of a probe suitable to the flaw detection in the thick steel plates with stainless steel overlay and the method of its driving, the examination of the ultrasonic characteristics of austenitic stainless steel welded metal used for overlay, and the improvement of the detectability of defects and the accuracy of measuring dimensions by the application of signal processing techniques to ultrasonic flaw detection were attempted. In order to cope with the impedance lowering accompanying the increase of oscillator size, the oscillator was divided into the rings with equal area, and the driving and signal receiving were carried out individually, in this way, the good results were obtained by summing the signals. It was theoretically proved that it is rational to use longitudinal waves for the flaw detection in overlay. It was found that by displaying the results of flaw detection as pictures using a microcomputer, the capability of defect detection was increased. Also by the signal processing combining Fourier transformation and filtering, noise removal and the heightening of the accuracy of measuring dimensions were able to be attained. (Kako, I.)

  4. Ultrasonic wall thickness gauging for ferritic steam generator tubing as an in-service inspection tool

    International Nuclear Information System (INIS)

    Haesen, W.M.J.; Tromp, Th.J.

    1980-01-01

    In-service inspection of LWR steam generators is more or less a standard routine operation. The situation can be very different for LMFBRs. For the SNR 300 (Kalkar Power Station) the situation is different because the steam generators have ferritic tubing. The tube walls are comparatively thick, 2 to 4.5 mm. During inservice examinations the steam generators will be drained on both sides, however on the sodium side a sodium film will be present. Furthermore the SNR 300 will have two types of steam generator. A straight tube design and a helical coil design will be used. Both types consist of a evaporator and superheater. The steam generators are of course not radioactive. It is obvious that in this case the eddy current (EC) technique is not an enviable inservice inspection tool. Basically EC is a surface flaw detection technique. Only the saturation magnetisation method will improve the EC technique sufficiently for ferritic material. However the 'in bore examination' with the saturation technique was, in case of the SNR 300 steam generator tubing, considered impossible since the inner diameters are fairly small. Furthermore sodium traces may influence the EC method. Although multifrequency methods can solve this problem, EC is not considered as a useful tool for examining ferritic tubing. Another method is to employ the 'stray flux' method which is under development with the TNO organization in Holland. The EC and stray flux method do have one drawback, these methods do not detect gradual changes in wall thickness. Ultrasonic examinations will be used in the SNR 300 as the main inspection tool for the steam generators. In this paper the reasons why ultrasonic examination was selected are explained. The results of the development work on this subject are discussed

  5. Ultrasonic scanner for stainless steel weld inspections. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D. S.; Reimann, K. J.

    1978-09-01

    The large grain size and anisotropic nature of stainless steel weld metal make conventional ultrasonic testing very difficult. A technique is evaluated for minimizing the coherent ultrasonic noise in stainless steel weld metal. The method involves digitizing conventional ''A-scan'' traces and averaging them with a minicomputer. Results are presented for an ultrasonic scanner which interrogates a small volume of the weld metal while averaging the coherent ultrasonic noise.

  6. Evaluation of Effect by Internal Flow on Ultrasonic Testing Flaw Sizing in Piping

    International Nuclear Information System (INIS)

    Lee, Jeong Seok; Yoon, Byung Sik; Kim, Yong Sik

    2013-01-01

    In this study, the ultrasonic amplitude difference between air filled and water filled piping in nuclear power plant is compared by modeling approach. In this study, ultrasonic amplitude differences between air and water filled pipe are evaluated by modeling approach. Consequently, we propose the following results. The ultrasonic amplitude difference between air and water filled condition is measured by lower than 1 dB in modeling calculation. The flaw length sizing error between air and water filled condition shows same results based on 12 dB drop method even thought the amplitude difference is 1 dB. Most of the piping welds in nuclear power plants are inspected periodically using ultrasonic techniques to detect service-induced flaws such as IGSCC cracking. The inspection results provide information such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these information. Specially, the amplitude of flaw response is very important to estimate the flaw size. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing methodology. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error

  7. P-Scan provides accuracy and repeatability in ultrasonics

    International Nuclear Information System (INIS)

    Keys, R.L.

    1987-01-01

    The P-Scan (Projection image scanning technique) is an automated ultrasonic inspection technique, developed to overcome the problems with accuracy and repeatability experienced with manual ultrasonic systems. The equipment and its applications are described. (author)

  8. The PISC exercise: a discussion of its relevance to ultrasonic inspection of pressure vessels

    International Nuclear Information System (INIS)

    Whittle, M.J.; Coffey, J.M.

    1981-01-01

    The value of the European Plate Inspection Steering Committee (PISC) exercise for determining the reliability of ultrasonic inspection of pressure vessels is discussed. It is argued that the particular ultrasonic procedure assessed in the exercise was a poor one whose failure was predictable. In addition the test blocks were sufficiently unrealistic that the value of the results would have been diminished even if all the defects had been found. Consequently the report maintains that the outcome of the exercise is largely irrelevant to the wider question of the reliability of more thorough ultrasonic procedures. A more general discussion is given of the role of test block studies in ultrasonics. Statistical arguments are used to show that it is impracticable to produce a sufficient number of defects to demonstrate a high reliability and have a high confidence in such a result. Some important points for planning future programmes are emphasised. (author)

  9. Review of techniques for on-line monitoring and inspection of laser welding

    International Nuclear Information System (INIS)

    Shao, J; Yan, Y

    2005-01-01

    Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. However, traditional off-line testing of the welds is costly and inefficient. Therefore, on-line inspection systems with low cost have being developed to increase productivity and maintain high welding quality. This paper presents the applications of acoustic, optical, visual, thermal and ultrasonic techniques and latest development of laser welding monitoring. The advantages and limitations of these techniques are also discussed

  10. Analysis of Non-contact Acousto Thermal Signature Data (Postprint)

    Science.gov (United States)

    2016-02-01

    AFRL-RX-WP-JA-2016-0321 ANALYSIS OF NON-CONTACT ACOUSTO-THERMAL SIGNATURE DATA (POSTPRINT) Amanda K. Criner AFRL/RX...October 2014 – 16 September 2015 4. TITLE AND SUBTITLE ANALYSIS OF NON-CONTACT ACOUSTO-THERMAL SIGNATURE DATA (POSTPRINT) 5a. CONTRACT NUMBER...words) The non-contact acousto-thermal signature (NCATS) is a nondestructive evaluation technique with potential to detect fatigue in materials such as

  11. Ultrasonic techniques for fluids characterization

    CERN Document Server

    Povey, Malcolm J W

    1997-01-01

    This book is a comprehensive and practical guide to the use of ultrasonic techniques for the characterization of fluids. Focusing on ultrasonic velocimetry, the author covers the basic topics and techniques necessaryfor successful ultrasound measurements on emulsions, dispersions, multiphase media, and viscoelastic/viscoplastic materials. Advanced techniques such as scattering, particle sizing, and automation are also presented. As a handbook for industrial and scientific use, Ultrasonic Techniques for Fluids Characterization is an indispensable guide to chemists and chemical engineers using ultrasound for research or process monitoring in the chemical, food processing, pharmaceutical, cosmetic, biotechnology,and fuels industries. Key Features * Appeals to anyone using ultrasound to study fluids * Provides the first detailed description of the ultrasound profiling technique for dispersions * Describes new techniques for measuring phase transitions and nucleation, such as water/ice and oil/fat * Presents the l...

  12. Austenitic stainless steel weld inspection

    International Nuclear Information System (INIS)

    Mech, S.J.; Emmons, J.S.; Michaels, T.E.

    1978-01-01

    Analytical techniques applied to ultrasonic waveforms obtained from inspection of austenitic stainless steel welds are described. Experimental results obtained from a variety of geometric and defect reflectors are presented. Specifically, frequency analyses parameters, such as simple moments of the power spectrum, cross-correlation techniques, and adaptive learning network analysis, all represent improvements over conventional time domain analysis of ultrasonic waveforms. Results for each of these methods are presented, and the overall inspection difficulties of austenitic stainless steel welds are discussed

  13. SIIA: a knowledge-based assistant for the SAFT ultrasonic inspection system(a)

    International Nuclear Information System (INIS)

    Melton, R.B.; Doctor, S.R.; Taylor, T.T.; Badalamente, R.V.

    1987-01-01

    SIIA(b) is a knowledge-based system designed to assist in making the operation of the Synthetic Aperture Focussing Technique (SAFT) Ultrasonic Inspection System more reliable and efficient. This paper reports on their effort to develop a prototype version of SIIA to demonstrate the feasibility of using knowledge-based systems in nondestructive evaluation (NDE). The first section of the paper describes the structure of the problem and their conceptual design of the knowledge-based system. The next section describes the current state of the prototype SIIA system and relates some of their experiences in developing the system. The final section discusses their plans for future development of SIIA and the implications of this type of system for other NDE techniques and applications

  14. Remote controlled ultrasonic pre-service and in-service inspections of reactor pressure vessels

    International Nuclear Information System (INIS)

    Mueller, G.

    1990-01-01

    The first mechanised in-service inspection of the reactor pressure vessel on unit one of Eskom's Koeberg nuclear power station has been carried out. Since 1968 a whole range of manipulators to carry out remote controlled ultrasonic inspections of nuclear power station equipment has been developed. The inspection of a reactor pressure vessel using a central mast manipulator is described. 3 figs., 1 ill

  15. The SAFT-UT (synthetic aperture focusing technique for ultrasonic testing) real-time inspection system: Operational principles and implementation

    Energy Technology Data Exchange (ETDEWEB)

    Hall, T. E.; Reid, L. D.; Doctor, S. R.

    1988-06-01

    This document provides a technical description of the real-time imaging system developed for rapid flaw detection and characterization utilizing the synthetic aperture focusing technique for ultrasonic testing (SAFT-UT). The complete fieldable system has been designed to perform inservice inspection of light-water reactor components. Software was written on a DEC LSI 11/23 computer system to control data collection. The unprocessed data is transferred to a VAX 11/730 host computer to perform data processing and image display tasks. A parallel architecture peripheral to the host computer, referred to as the Real-Time SAFT Processor, rapidly performs the SAFT processing function. From the host's point of view, this device operates on the SAFT data in such a way that one may consider it to be a specialized or SAFT array processor. A guide to SAFT-UT theory and conventions is included, along with a detailed description of the operation of the software, how to install the software, and a detailed hardware description.

  16. Scanning Ultrasonic Spectroscopy System Developed for the Inspection of Composite Flywheels

    Science.gov (United States)

    Martin, Richard E.; Baaklini, George Y.

    2002-01-01

    Composite flywheels are being considered as replacements for chemical batteries aboard the International Space Station. A flywheel stores energy in a spinning mass that can turn a generator to meet power demands. Because of the high rotational speeds of the spinning mass, extensive testing of the flywheel system must be performed prior to flight certification. With this goal in mind, a new scanning system has been developed at the NASA Glenn Research Center for the nondestructive inspection of composite flywheels and flywheel subcomponents. The system uses ultrasonic waves to excite a material and examines the response to detect and locate flaws and material variations. The ultrasonic spectroscopy system uses a transducer to send swept-frequency ultrasonic waves into a test material and then receives the returning signal with a second transducer. The received signal is then analyzed in the frequency domain using a fast Fourier transform. A second fast Fourier transform is performed to examine the spacing of the peaks in the frequency domain. The spacing of the peaks is related to the standing wave resonances that are present in the material because of the constructive and destructive interferences of the waves in the full material thickness as well as in individual layers within the material. Material variations and flaws are then identified by changes in the amplitudes and positions of the peaks in both the frequency and resonance spacing domains. This work, conducted under a grant through the Cleveland State University, extends the capabilities of an existing point-by-point ultrasonic spectroscopy system, thus allowing full-field automated inspection. Results of an ultrasonic spectroscopy scan of a plastic cylinder with intentionally seeded flaws. The result of an ultrasonic spectroscopy scan of a plastic cylinder used as a proof-of-concept specimen is shown. The cylinder contains a number of flat bottomed holes of various sizes and shapes. The scanning system

  17. A Study on Techniques for Focusing Circumferential Array Guided Waves for Long Range Inspection of Pipes

    International Nuclear Information System (INIS)

    Kang, To; Kim, Hak Joon; Song, Sung Jin; Cho, Young Do; Lee, Dong Hoon; Cho, Hyun Joon

    2009-01-01

    Ultrasonic guided waves have been widely utilized for long range inspection of structures. Especially, development of array guided waves techniques and its application for long range gas pipe lines(length of from hundreds meters to few km) were getting increased. In this study, focusing algorithm for array guided waves was developed in order to improve long range inspectability and accuracy of the array guided waves techniques for long range inspection of gas pipes, and performance of the developed techniques was verified by experiments using the developed array guided wave system. As a result, S/N ratio of array guided wave signals obtained with the focusing algorithm was increased higher than that of signals without focusing algorithm

  18. Ultrasonic testing of materials at level 2

    International Nuclear Information System (INIS)

    1988-06-01

    Ultrasonic inspection is a nondestructive method in which high frequency sound waves are introduced into the material being inspected. Ultrasonic testing has a superior penetrating power to radiography and can detect flaws deep in the test specimen (say up to about 6 to 7 meters of steel). It is quite sensitive to small flaws and allows the precise determination of the location and size of the flaws. Basic ultrasonic test methods such as the through transmission method and the resonance method, sensors and testing techniques are described. Pulse echo type flaw detectors and their applications for inspection of welds are surveyed. Ultrasonic standards, calibration of the equipment and evaluation methods are presented. Examples of practical applications in welding, casting and forging processes are given. Figs and tabs

  19. Compressed Sensing Techniques Applied to Ultrasonic Imaging of Cargo Containers

    Directory of Open Access Journals (Sweden)

    Yuri Álvarez López

    2017-01-01

    Full Text Available One of the key issues in the fight against the smuggling of goods has been the development of scanners for cargo inspection. X-ray-based radiographic system scanners are the most developed sensing modality. However, they are costly and use bulky sources that emit hazardous, ionizing radiation. Aiming to improve the probability of threat detection, an ultrasonic-based technique, capable of detecting the footprint of metallic containers or compartments concealed within the metallic structure of the inspected cargo, has been proposed. The system consists of an array of acoustic transceivers that is attached to the metallic structure-under-inspection, creating a guided acoustic Lamb wave. Reflections due to discontinuities are detected in the images, provided by an imaging algorithm. Taking into consideration that the majority of those images are sparse, this contribution analyzes the application of Compressed Sensing (CS techniques in order to reduce the amount of measurements needed, thus achieving faster scanning, without compromising the detection capabilities of the system. A parametric study of the image quality, as a function of the samples needed in spatial and frequency domains, is presented, as well as the dependence on the sampling pattern. For this purpose, realistic cargo inspection scenarios have been simulated.

  20. RNL automated ultrasonic inspection of the PISC II PWR inlet nozzle (Plate 3)

    International Nuclear Information System (INIS)

    Rogerson, A.; Poulter, L.N.J.; Clough, P.; Cooper, A.G.

    1987-01-01

    In June 1984, Risley Nuclear Laboratories (RNL) performed an automated ultrasonic inspection of the Pressurized Water Reactor (PWR) inlet nozzle (plate 3) from the international Programme of Inspection of Steel Components (PISC II) round-robin inspection programme. High-sensitivity pulse-echo detection and predominantly time-of-flight diffraction sizing techniques were employed from the clad inner surface of the nozzle using digital data collection, analysis, and display facilities developed at RNL. RNL detected 30 out of 31 intended weld flaws, achieved one hundred per cent correct acceptance of all acceptable flaws and had a correct rejection frequency on all rejectable flaws of 0.86. The results confirm that well-conceived automated inspection procedures, similar to those used by RNL in this nozzle inspection, could form the basis of a PSI/ISI procedure for reactor pressure vessel nozzle regions. Analysis of the RNL results with regard to the influence of flaw characteristics on inspection performance lends strong support to the general conclusions drawn by the PISC Data Analysis Group. In particular, the most difficult flaws to accurately size were circular smooth and rough flaws. Examination of the RNL results on individual flaws reveals valuable information on the strengths and weaknesses of the adopted procedures and points towards procedural changes that would improve inspection performance. This report describes the procedures adopted by RNL, in the inspection, and reviews the results in the light of definitive flaw information. (author)

  1. Apparatus for carrying out ultrasonic inspection of pressure vessels

    International Nuclear Information System (INIS)

    Dent, K.H.; Challender, R.S.

    1975-01-01

    Apparatus is described for use in carrying out ultrasonic inspection of coolant nozzles of nuclear reactor pressure vessels. It comprises a manipulator for supporting an ultrasonic scanning transducer within the coolant nozzle. The manipulator is carried by a support located within the pressure vessel and comprises a pair of legs pivotable in caliper manner to span the base of the nozzle. Means are provided for pivoting the legs together to enable free entry of the manipulator and scanning transducer into the nozzle, and for pivoting the legs apart to bring the transducer into an operating position adjacent to the wall of the nozzle. The manipulator is rotatable within the nozzle to enable scanning of its interior surface. (U.K.)

  2. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Phased arrays, ultrasonic imaging and nonlinear acoustics

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Ping Wu; Wennerstroem, Erik [Uppsala Univ. (Sweden). Signals and Systems

    2004-09-01

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2003/2004. After a short introduction a review of beam forming fundamentals required for proper understanding phased array operation is included. The factors that determine lateral resolution during ultrasonic imaging of flaws in solids are analyzed and results of simulations modelling contact inspection of copper are presented. In the second chapter an improved synthetic aperture imaging (SAI) technique is introduced. The proposed SAI technique is characterized by an enhanced lateral resolution compared with the previously proposed extended synthetic aperture focusing technique (ESAFT). The enhancement of imaging performance is achieved due to more realistic assumption concerning the probability density function of scatterers in the region of interest. The proposed technique takes the form of a two-step algorithm using the result obtained in the first step as a prior for the second step. Final chapter contains summary of our recent experimental and theoretical research on nonlinear ultrasonics of unbounded interfaces. A new theoretical model for rough interfaces is developed, and the experimental results from the copper specimens that mimic contact cracks of different types are presented. Derivation of the theory and selected measurement results are given in appendix.

  3. Reliability of non-destructive test techniques in the inspection of pipelines used in the oil industry

    International Nuclear Information System (INIS)

    Carvalho, A.A.; Rebello, J.M.A.; Souza, M.P.V.; Sagrilo, L.V.S.; Soares, S.D.

    2008-01-01

    The aim of this work is to evaluate the reliability of non-destructive test (NDT) techniques for the inspection of pipeline welds employed in the petroleum industry. Radiography, manual and automatic ultrasonic techniques using pulse-echo and time of flight diffraction (TOFD) were employed. Three classes of defects were analyzed: lack of penetration (LP), lack of fusion (LF) and undercut (UC). The tests were carried out on specimen made from pipelines containing defects, which had been artificially inserted on laying the weld bead. The results showed the superiority of the automatic ultrasonic tests for defect detection compared with the manual ultrasonic and radiographic tests. Additionally, artificial neural networks (ANN) were used in the detection and automatic classification of the defects

  4. National Metal Casting Research Institute final report. Development of an automated ultrasonic inspection cell for detecting subsurface discontinuities in cast gray iron. Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Burningham, J.S. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology

    1995-08-01

    This inspection cell consisted of an ultrasonic flaw detector, transducer, robot, immersion tank, computer, and software. Normal beam pulse-echo ultrasonic nondestructive testing, using the developed automated cell, was performed on 17 bosses on each rough casting. Ultrasonic transducer selection, initial inspection criteria, and ultrasonic flow detector (UFD) setup parameters were developed for the gray iron castings used in this study. The software were developed for control of the robot and UFD in real time. The software performed two main tasks: emulating the manual operation of the UFD, and evaluating the ultrasonic signatures for detecting subsurface discontinuities. A random lot of 105 castings were tested; the 100 castings that passed were returned to the manufacturer for machining into finished parts and then inspection. The other 5 castings had one boss each with ultrasonic signatures consistent with subsurface discontinuities. The cell was successful in quantifying the ultrasonic echo signatures for the existence of signature characteristics consistent with Go/NoGo criteria developed from simulated defects. Manual inspection showed that no defects in the areas inspected by the automated cell avoided detection in the 100 castings machined into finished parts. Of the 5 bosses found to have subsurface discontinuities, two were verified by manual inspection. The cell correctly classified 1782 of the 1785 bosses (99.832%) inspected.

  5. Non-contact ultrasound techniques

    International Nuclear Information System (INIS)

    Khazali Mohd Zin

    2001-01-01

    Non-contact ultrasound plays significant role in material characterisation and inspection. Unlike conventional ultrasonic techniques, non-contact ultrasonic is mostly applicable to areas where the former has its weaknesses and limitations. It is interesting to note that the non-contact ultrasonic technique has an important significant application in industry. The technique is signified by the fact that the object to be inspected is further away from the ultrasonic source, no couplant is needed and inconsistent pressure between the transducer and the specimen can be eliminated. The paper discusses some of the non-contact ultrasound technique and its applications. (Author)

  6. Full-field ultrasonic inspection for a composite sandwich plate skin-core debonding detection using laser-based ultrasonics

    Science.gov (United States)

    Chong, See Yenn; Victor, Jared J.; Todd, Michael D.

    2017-04-01

    In this paper, a full-field ultrasonic guided wave method is proposed to inspect a composite sandwich specimen made for an aircraft engine nacelle. The back skin/core interface of the specimen is built with two fabricated disbond defects (diameters of 12.7 mm and 25.4 mm) by removing areas of the adhesive used to bond the back skin to the core. A laser ultrasonic interrogation system (LUIS) incorporated with a disbond detection algorithm is developed. The system consists of a 1-kHz laser ultrasonic scanning system and a single fixed ultrasonic sensor to interrogate ultrasonic guided waves in the sandwich specimen. The interest area of 400 mm × 400 mm is scanned at a 0.5 mm scan interval. The corresponding full-field ultrasonic data is obtained and generated in the three-dimensional (3-D) space-time domain. Then, the 3-D full-field ultrasonic data is Fourier transformed and the ultrasonic frequency spectra are analyzed to determine the dominant frequency that is sensitive to the disbond defects. Continuous wavelet transform (CWT) based on fast Fourier transform (FFT) is implemented as a single-frequency bandpass filter to filter the full-field ultrasonic data in the 3-D space-time domain at the selected dominant frequency. The LUIS has shown the ability to detect the disbond with diameters of 11 mm and 23 mm which match to the pre-determined disbond sizes well. For future research, a robust signal processing algorithm and a model-based matched filter will be investigated to make the detection process autonomous and improve detectability

  7. Reconstruction methods for sound visualization based on acousto-optic tomography

    DEFF Research Database (Denmark)

    Torras Rosell, Antoni; Lylloff, Oliver; Barrera Figueroa, Salvador

    2013-01-01

    The visualization of acoustic fields using acousto-optic tomography has recently proved to yield satisfactory results in the audible frequency range. The current implementation of this visualization technique uses a laser Doppler vibrometer (LDV) to measure the acousto-optic effect, that is, the ...

  8. Applying ultrasonic in-line inspection technology in a deep water environment: exploring the challenges

    Energy Technology Data Exchange (ETDEWEB)

    Thielager, N.; Nadler, M.; Pieske, M.; Beller, M. [NDT Systems and Services AG, Stutensee (Germany)

    2009-12-19

    The demand for higher inspection accuracies of in-line inspection tools (ILI tools) is permanently growing. As integrity assessment procedures are being refined, detection performances, sizing accuracies and confidence levels regarding detection and sizing play an ever increasing role. ILI tools utilizing conventional ultrasound technology are at the forefront of technology and fulfill the market requirements regarding sizing accuracies and the ability to provide quantitative measurements of wall thickness as well as crack inspection capabilities. Data from ultrasonic tools is ideally suited for advanced integrity assessment applications and run comparisons. Making this technology available for a deep-water environment of heavy wall, high pressures and temperatures comes with a wide range of challenges which have to be addressed. This paper will introduce developments recently made in order to adapt and modify ultrasonic in-line inspection tools for the application in a heavy wall, high pressure and high temperature environment as encountered in deep offshore pipelines. The paper will describe necessary design modifications and new conceptual approaches especially regarding tool electronics, cables, connectors and the sensor carrier. A tool capable of deep-water inspection with a pressure bearing capability of 275 bar will be introduced and data from inspection runs will be presented. As an outlook, the paper will also discuss future inspection requirements for offshore pipelines with maximum pressure values of up to 500 bar. (author)

  9. Automated ultrasonic inspection of IGSCC in DOE production reactor process water piping

    International Nuclear Information System (INIS)

    Harrison, J.M.; Sprayberry, R.; Ehrhart, W.

    1987-01-01

    Inspection of nuclear power components has always presented difficulties to the nondestructive testing (NDT) industry from a time consumption and radiation exposure standpoint. Recent advances in computerized NDT equipment have improved the situation to some extent; however, the need for high reliability, precision, reproducibility, and clear permanent documentation are indispensable requirements that can only be met by automatic inspection and recording systems. The Savannah River Plant's inspection program of over 1000 IGSCC-susceptible welds is one of the most complete in the country and offers educational insight into ultrasonic examination technology of thin-wall stainless steel pipe welds

  10. Tridimensional ultrasonic images analysis for the in service inspection of fast breeder reactors; Analyse d'images tridimensionnelles ultrasonores pour l'inspection en service des reacteurs a neutrons rapides

    Energy Technology Data Exchange (ETDEWEB)

    Dancre, M

    1999-11-01

    Tridimensional image analysis provides a set of methods for the intelligent extraction of information in order to visualize, recognize or inspect objects in volumetric images. In this field of research, we are interested in algorithmic and methodological aspects to extract surface visual information embedded in volume ultrasonic images. The aim is to help a non-acoustician operator, possibly the system itself, to inspect surfaces of vessel and internals in Fast Breeder Reactors (FBR). Those surfaces are immersed in liquid metal, what justifies the ultrasonic technology choice. We expose firstly a state of the art on the visualization of volume ultrasonic images, the methods of noise analysis, the geometrical modelling for surface analysis and finally curves and surfaces matching. These four points are then inserted in a global analysis strategy that relies on an acoustical analysis (echoes recognition), an object analysis (object recognition and reconstruction) and a surface analysis (surface defects detection). Few literature can be found on ultrasonic echoes recognition through image analysis. We suggest an original method that can be generalized to all images with structured and non-structured noise. From a technical point of view, this methodology applied to echoes recognition turns out to be a cooperative approach between morphological mathematics and snakes (active contours). An entropy maximization technique is required for volumetric data binarization. (author)

  11. Review of P-scan computer-based ultrasonic inservice inspection system. Supplement 1

    International Nuclear Information System (INIS)

    Harris, R.V. Jr.; Angel, L.J.

    1995-12-01

    This Supplement reviews the P-scan system, a computer-based ultrasonic system used for inservice inspection of piping and other components in nuclear power plants. The Supplement was prepared using the methodology described in detail in Appendix A of NUREG/CR-5985, and is based on one month of using the system in a laboratory. This Supplement describes and characterizes: computer system, ultrasonic components, and mechanical components; scanning, detection, digitizing, imaging, data interpretation, operator interaction, data handling, and record-keeping. It includes a general description, a review checklist, and detailed results of all tests performed

  12. Study of a new technique for measuring the travel time of ultrasonic waves using the frequency spectrum; Estudo de uma nova tecnica de medida do tempo de percurso da onda ultra-sonica usando o espectro de frequencia

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Allan Xavier dos

    2010-07-01

    During the operation of a nuclear plant and other industrial plants, the operational time and the exposition to severe working conditions may cause the wear of its components, consequently, compromising the safety and the performance of the installation. The implementation of periodical inspections helps to ensure the safe operation and the best performance of the plant. In this way, the use of ultrasonic techniques for inspection and materials characterization becomes more and more attractive, since they offer quick, precise results and are technically ease to implement. The usual ultrasonic techniques, need to the measure the travelling time of the ultrasonic wave in the material examined in order to extract information useful to characterize it. Thus, the measurement of the travelling time of the ultrasonic wave is the overriding factor in most of the applications made with ultrasound. In this work a new technique was developed for measuring the travelling time of the ultrasonic wave using a Fourier's Fast Transformer (FFT). It will be shown mathematically and experimentally that it is possible to use the ultrasonic signal in the frequency domain to determine the travelling time of the ultrasonic wave. Five experiments were carried out for the experimental validation of this new technique. The materials used were 20 ceramic pastilles with different porosities and 3 aluminum plates of different thicknesses. The obtained results have shown that the new technique proposed in this work was able to determine the travelling time of the ultrasonic wave with the same precision as the conventional technique. It was shown, furthermore, that this new technique is able to measure the travelling time of the ultrasonic wave in situations where the conventional technique cannot be applied greatly expanding the range of application of ultrasonic testing and inspections. (author)

  13. A Study on a Crack Evaluation Technique for Turbine Blade Root Using Phased Array Ultrasonics

    International Nuclear Information System (INIS)

    Cho, Yong Sang; Jung, Gye Jo; Park, Sang Ki; Kim, Jae Hoon

    2004-01-01

    Ultrasonic testing is a kind of nondestructive test to detect a crack or discontinuity in materials or on material surfaces by sending ultrasound to it. This conventional ultrasonic technique has some limitations in reliably detecting crack or accurately assessing materials in the case of complex-shaped power plant components such as a turbine blade root. An alternative method for such a difficult inspection is highly needed. In this study, application of a phased array ultrasonic testing (UT) system to a turbine blade, one of the critical power plant components, has been considered, and the particular incident angle has been determined so that the greatest track detectability and the most accurate crack length evaluation nay be achieved. The response of ultrasonic phased array was also analyzed to establish a special method to determine the track length without moving the transducer. The result showed that the developed method for crack length assessment is a more accurate and effective method, compared with the conventional method

  14. Evaluation of the feasibility for detecting hidden corrosion damage in multi-layer gusset plates using multiple inspection techniques

    International Nuclear Information System (INIS)

    Cobb, Adam C.; Duffer, Charles E.; Light, Glenn M.

    2014-01-01

    Gusset plates are used to connect the members in truss bridges and they are usually inspected using calipers or conventional thickness measurement ultrasonic testing (UT) devices. The damage mechanism of particular concern in gusset plates is corrosion and the regions most susceptible to corrosion damage are on the gusset interior surface where it intersects the chord, diagonal, and vertical members from water collecting at the interfaces. For heavily loaded gusset plates, one or more shingle plates are used to reinforce the gusset plate, creating a multi-layer structure. While the areas with corrosion damage remain near the members on the gusset plate, the shingle plates cover the gusset plate and greatly limit the surface access to the gusset plate, making UT thickness measurement impractical. Because of the critical nature of the gussets, a viable inspection strategy for multi-layer gusset assemblies must be developed. The premise of this research and development effort was to develop viable, field-deployable inspection approaches for this problem area. This paper presents three separate inspection approaches: two ultrasonic-based techniques and one radiographic approach. Each of these techniques was evaluated on a mock-up specimen provided by the Federal Highway Administration (FHWA) that is representative of gusseted connection from a truss bridge

  15. Evaluation of the feasibility for detecting hidden corrosion damage in multi-layer gusset plates using multiple inspection techniques

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, Adam C.; Duffer, Charles E.; Light, Glenn M. [Southwest Research Institute, 6220 Culebra Road, San Antonio, TX 78238-5166 (United States)

    2014-02-18

    Gusset plates are used to connect the members in truss bridges and they are usually inspected using calipers or conventional thickness measurement ultrasonic testing (UT) devices. The damage mechanism of particular concern in gusset plates is corrosion and the regions most susceptible to corrosion damage are on the gusset interior surface where it intersects the chord, diagonal, and vertical members from water collecting at the interfaces. For heavily loaded gusset plates, one or more shingle plates are used to reinforce the gusset plate, creating a multi-layer structure. While the areas with corrosion damage remain near the members on the gusset plate, the shingle plates cover the gusset plate and greatly limit the surface access to the gusset plate, making UT thickness measurement impractical. Because of the critical nature of the gussets, a viable inspection strategy for multi-layer gusset assemblies must be developed. The premise of this research and development effort was to develop viable, field-deployable inspection approaches for this problem area. This paper presents three separate inspection approaches: two ultrasonic-based techniques and one radiographic approach. Each of these techniques was evaluated on a mock-up specimen provided by the Federal Highway Administration (FHWA) that is representative of gusseted connection from a truss bridge.

  16. Modification of the grain structure of austenitic welds for improved ultrasonic inspectability

    International Nuclear Information System (INIS)

    Wagner, S.; Dugan, S.; Stubenrauch, S.; Jacobs, O.

    2012-01-01

    Austenitic stainless steel welds, which are widely used for example in nuclear power plants and chemical installations, present major challenges for ultrasonic inspection due to the grain structure of the weld. Large grains in combination with the elastic anisotropy of the material lead to increased scattering and affect sound wave propagation in the weld. This results in a reduced signal-to-noise ratio, and complicates the interpretation of signals and the localization of defects. The aim of this project is to influence grain growth in the weld during the welding process to produce smaller grains, in order to improve sound propagation through the weld, thus improving inspectability. Metallographic sections of the first test welds have shown that a modification of the grain structure can be achieved by influencing the grain growth with magnetic fields. For further optimization, test blocks for ultrasonic testing were manufactured to study sound propagation through the weld and detectability of test flaws.

  17. Development and Applicability Demonstration of a Remote Inspection Module for Inspection of Reactor Internals in an SFR

    International Nuclear Information System (INIS)

    Kim, Hoewoong; Joo, Youngsang; Park, Changgyu; Kim, Jongbum; Bae, Jinho

    2014-01-01

    Since liquid sodium is optically opaque, the ultrasonic inspection technique has been mainly employed for inspection of reactor internals in a Sodium-cooled Fast Reactor (SFR). Until now, two types of ultrasonic sensors have been mainly developed; immersion and waveguide sensors. An immersion sensor can provide a high-resolution image, but it may have problems in terms of reliability and life time because the sensor is exposed to high temperature during inspection. On the other hand, a waveguide sensor can maintain its performance during long-term inspection in high temperature because it installs an ultrasonic transducer in a cold region even though such a high-frequency ultrasonic wave cannot be used owing to the long propagation distance [4-6]. In this work, a remote inspection module employing four 10 m long waveguide sensors was newly developed and several performance tests were carried out in water to demonstrate the applicability of the developed remote inspection module to inspection of reactor internals in an SFR. In this work, a remote inspection module for inspection of reactor internals in an SFR was newly developed. The developed remote inspection module employs four 10 m long waveguide sensors for multiple inspection applications: a horizontal beam waveguide sensor for ranging inspection, two vertical beam waveguide sensors for viewing inspection and a 45 .deg. angle beam waveguide sensor for identification inspection. Several performance tests such as ranging, viewing and identification inspections were carried out for simulated nuclear fuel assembly specimens in water, and the applicability of the developed remote inspection module to inspection of reactor internals in an SFR was demonstrated

  18. Development and Applicability Demonstration of a Remote Inspection Module for Inspection of Reactor Internals in an SFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hoewoong; Joo, Youngsang; Park, Changgyu; Kim, Jongbum [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Bae, Jinho [National Fusion Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Since liquid sodium is optically opaque, the ultrasonic inspection technique has been mainly employed for inspection of reactor internals in a Sodium-cooled Fast Reactor (SFR). Until now, two types of ultrasonic sensors have been mainly developed; immersion and waveguide sensors. An immersion sensor can provide a high-resolution image, but it may have problems in terms of reliability and life time because the sensor is exposed to high temperature during inspection. On the other hand, a waveguide sensor can maintain its performance during long-term inspection in high temperature because it installs an ultrasonic transducer in a cold region even though such a high-frequency ultrasonic wave cannot be used owing to the long propagation distance [4-6]. In this work, a remote inspection module employing four 10 m long waveguide sensors was newly developed and several performance tests were carried out in water to demonstrate the applicability of the developed remote inspection module to inspection of reactor internals in an SFR. In this work, a remote inspection module for inspection of reactor internals in an SFR was newly developed. The developed remote inspection module employs four 10 m long waveguide sensors for multiple inspection applications: a horizontal beam waveguide sensor for ranging inspection, two vertical beam waveguide sensors for viewing inspection and a 45 .deg. angle beam waveguide sensor for identification inspection. Several performance tests such as ranging, viewing and identification inspections were carried out for simulated nuclear fuel assembly specimens in water, and the applicability of the developed remote inspection module to inspection of reactor internals in an SFR was demonstrated.

  19. Imaging techniques for ultrasonic testing; Bildgebende Verfahren fuer die Ultraschallpruefung

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-07-01

    These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [German] Dieser Seminarband enthaelt 16 Vortraege mit folgenden Themen: 1. Von der Bildgebung bis zur Quantifizierung - Ultraschallverfahren in der medizinischen Diagnostik; 2. SAFT, TOFD, Phased Array

  20. Acousto-optic measurements of ultrasound attenuation in tellurium dioxide crystal

    International Nuclear Information System (INIS)

    Voloshinov, V. B.; Lemyaskina, E. A.

    1996-01-01

    The paper is devoted to experimental investigation of ultrasound propagation in tellurium dioxide monocrystal. In particular, attenuation of slow shear acoustic modes in the crystal was measured. The measurements were performed by acousto-optic methods using probing of acoustic column by a laser beam. The paper describes measurements of acoustic attenuation coefficient for slow shear ultrasonic waves propagating at an angle =4.5 O with respect to the (110) direction in the (110) plane. The investigation was made at acoustic frequency f = 100 MHz with pulsed acoustic waves and with an optical beam of a He-Ne laser. It is found that the attenuation coefficient is α = 0.57 cm -1 ± 15 %. The attenuation at acoustic frequencies f ≥ 100 MHz influences performance characteristics of acousto-optical devices based on tellurium dioxide. As proved, spectral resolution of a quasicollinear acoustooptic filter decreases by a factor of 2 compared to a case of the attenuation absence. (authors)

  1. Development of high-sensitivity ultrasonic techniques for in-service inspection of nuclear reactors. Annual report, July 1, 1975--June 30, 1976

    International Nuclear Information System (INIS)

    Linzer, M.

    1977-02-01

    Substantial progress was made in the development of improved ultrasonic techniques based on real-time signal averaging, pulse compression, multifrequency transception, and compact electromagnetic transducers. A preliminary correlation was established between ultrasonic velocity and the degree of sensitization of stainless steel

  2. Phased Array Ultrasonic Inspection of Titanium Forgings

    International Nuclear Information System (INIS)

    Howard, P.; Klaassen, R.; Kurkcu, N.; Barshinger, J.; Chalek, C.; Nieters, E.; Sun, Zongqi; Fromont, F. de

    2007-01-01

    Aerospace forging inspections typically use multiple, subsurface-focused sound beams in combination with digital C-scan image acquisition and display. Traditionally, forging inspections have been implemented using multiple single element, fixed focused transducers. Recent advances in phased array technology have made it possible to perform an equivalent inspection using a single phased array transducer. General Electric has developed a system to perform titanium forging inspection based on medical phased array technology and advanced image processing techniques. The components of that system and system performance for titanium inspection will be discussed

  3. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging, FSW monitoring with acoustic emission

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz; Olofsson, Tomas; Wennerstroem, Erik

    2006-12-01

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2005/2006. In the first part of the report we propose a concept of monitoring of the friction stir welding (FSW) process by means of acoustic emission (AE) technique. First, we introduce the AE technique and then we present the principle of the system for monitoring the FSW process in cylindrical symmetry specific for the SKB canisters. We propose an omnidirectional circular array of ultrasonic transducers for receiving the AE signals generated by the FSW tool and the releases of the residual stress at canister's circumference. Finally, we review the theory of uniform circular arrays. The second part of the report is concerned with synthetic aperture focusing technique (SAFT) characterized by enhanced spatial resolution. We evaluate three different approaches to perform imaging with less computational cost than that of the extended SAFT (ESAFT) method proposed in our previous reports. First, a sparse version of ESAFT is presented, which solves the reconstruction problem only for a small set of the most probable scatterers in the image. A frequency domain the ω-k SAFT algorithm, which relies on the far-field approximation is presented in the second part. Finally, a detailed analysis of the most computationally intense step in the ESAFT and the sparse 2D deconvolution is presented. In the final part of the report we introduce basics of the 3D ultrasonic imaging that has a great potential in the inspection of the FSW welds. We discuss in some detail the three interrelated steps involved in the 3D ultrasonic imaging: data acquisition, 3D reconstruction, and 3D visualization

  4. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging, FSW monitoring with acoustic emission

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Olofsson, Tomas; Wennerstroem, Erik [Uppsala Univ., Dept. of Technical Sciences (Sweden). Signals and Systems

    2006-12-15

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2005/2006. In the first part of the report we propose a concept of monitoring of the friction stir welding (FSW) process by means of acoustic emission (AE) technique. First, we introduce the AE technique and then we present the principle of the system for monitoring the FSW process in cylindrical symmetry specific for the SKB canisters. We propose an omnidirectional circular array of ultrasonic transducers for receiving the AE signals generated by the FSW tool and the releases of the residual stress at canister's circumference. Finally, we review the theory of uniform circular arrays. The second part of the report is concerned with synthetic aperture focusing technique (SAFT) characterized by enhanced spatial resolution. We evaluate three different approaches to perform imaging with less computational cost than that of the extended SAFT (ESAFT) method proposed in our previous reports. First, a sparse version of ESAFT is presented, which solves the reconstruction problem only for a small set of the most probable scatterers in the image. A frequency domain the {omega}-k SAFT algorithm, which relies on the far-field approximation is presented in the second part. Finally, a detailed analysis of the most computationally intense step in the ESAFT and the sparse 2D deconvolution is presented. In the final part of the report we introduce basics of the 3D ultrasonic imaging that has a great potential in the inspection of the FSW welds. We discuss in some detail the three interrelated steps involved in the 3D ultrasonic imaging: data acquisition, 3D reconstruction, and 3D visualization.

  5. Ultrasonic inspection of tube to tube plate welds

    International Nuclear Information System (INIS)

    Telford, D.W.; Peat, T.S.

    1985-01-01

    To monitor the deterioration of a weld between a tube and tube plate which has been repaired by a repair sleeve inside the tube and brazed at one end to the tube, ultrasound from a crystal at the end of a rod is launched, in the form of Lamb-type waves, into the tube through the braze and allowed to travel along the tube to the weld and be reflected back along the tube. The technique may also be used for the type of heat exchanger in which, during construction, the tubes are welded to the tube plate via external sleeves in which case the ultrasound is used in a similar manner to inspect the sleeve/tube plate weld. an electromagnetic transducer may be used to generate the ultrasound. The ultrasonic head comprising the crystal and an acoustic baffle is mounted on a Perspex (RTM) rod which may be rotated by a stepping motor. Echo signals from the region of deterioration may be isolated by use of a time gate in the receiver. The device primarily detects circumferentially orientated cracks, and may be used in heat exchangers in nuclear power plants. (author)

  6. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  7. Non-destructive Inspection of Top-Down Construction Joints of Column in SRC Structure using Ultrasonic Method

    International Nuclear Information System (INIS)

    Park, Seok Kyun; Baek, Un Chan; Lee, Han Bum; Kim, Myoung Mo

    2000-01-01

    The joint treatment of concrete is one of the technical problems in top down construction method. Joints created with the top down construction result in serious weakness from the aspects of both structural and water-barrier function. Ultrasonic method was used for the inspection of top down construction joints of a various column in SRC structure in this study. The advantages and limitations of this method for non-destructive inspection in top down construction joints are investigated. As a result, it has been verified that the semi-direct measurement method is more effective than the other methods for detecting the voids of construction joints using ultrasonic method

  8. Developmental techniques for ultrasonic flaw detection and characterization in stainless steel

    International Nuclear Information System (INIS)

    Kupperman, D.S.

    1983-04-01

    Flaw detection and characterization by ultrasonic methods is particularly difficult for stainless steel. This paper focuses on two specific problem areas: (a) the inspection of centrifugally cast stainless steel (CCSS) and (b) the differentiation of intergranular stress-corrosion cracking (IGSCC) from geometrical reflectors such as the weld root. To help identify optimal conditions for the ultrasonic inspection of CCSS, the effect of frequency on propagation of longitudinal and shear waves was examined in both isotropic and anisotropic samples. Good results were obtained with isotropic CCSS and 0.5-MHz angle beam shear waves. The use of beam-scattering patterns (i.e. signal amplitude vs skew angle) as a tool for discriminating IGSCC from geometrical reflectors is also discussed

  9. Evaluation of ultrasonic array imaging algorithms for inspection of a coarse grained material

    Science.gov (United States)

    Van Pamel, A.; Lowe, M. J. S.; Brett, C. R.

    2014-02-01

    Improving the ultrasound inspection capability for coarse grain metals remains of longstanding interest to industry and the NDE research community and is expected to become increasingly important for next generation power plants. A test sample of coarse grained Inconel 625 which is representative of future power plant components has been manufactured to test the detectability of different inspection techniques. Conventional ultrasonic A, B, and C-scans showed the sample to be extraordinarily difficult to inspect due to its scattering behaviour. However, in recent years, array probes and Full Matrix Capture (FMC) imaging algorithms, which extract the maximum amount of information possible, have unlocked exciting possibilities for improvements. This article proposes a robust methodology to evaluate the detection performance of imaging algorithms, applying this to three FMC imaging algorithms; Total Focusing Method (TFM), Phase Coherent Imaging (PCI), and Decomposition of the Time Reversal Operator with Multiple Scattering (DORT MSF). The methodology considers the statistics of detection, presenting the detection performance as Probability of Detection (POD) and probability of False Alarm (PFA). The data is captured in pulse-echo mode using 64 element array probes at centre frequencies of 1MHz and 5MHz. All three algorithms are shown to perform very similarly when comparing their flaw detection capabilities on this particular case.

  10. Real-time measurement of relative sensor position changes using ultrasonic signal evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Yastrebova, O.; Bulavinov, A.; Kroening, M. [Fraunhofer Institute Nondestructive Testing IZFP, Saarbruecken (Germany)

    2008-07-01

    Ultrasonic testing is considered to be one of the most commonly applied nondestructive testing techniques for flaw detection and material characterization. Traditional Nondestructive Testing (NDT) provides detection of material discontinuities that may cause failure within the designed lifetime of a part or component. In addition, Quantitative Nondestructive Testing (QNDT) provides means to obtain required information about type, size and location of deficiencies to the integrity of the inspected structure and further use under specific, given load conditions. The ''Acoustic Mouse'' technique has been developed as a tool for manual ultrasonic inspection to provide test results that can be evaluated quantitatively. The ultrasonic data are processed by real-time variation methods to extract position information from backscattered acoustic noise and geometric scatter signals in the inspection volume. The position and positional changes of the ''Acoustic Mouse'' sensor (transducer) are determined by the sequential analysis of ultrasonic data (highresolution sector-scans), which are acquired and reconstructed using the Sampling Phased Array technique. The results of first experiments conducted with linear scanning and intentional lift-offs demonstrate sufficient accuracy in position measurements. (orig.)

  11. Mechanized ultrasonic inspection of austenitic pipe systems

    International Nuclear Information System (INIS)

    Dressler, K.; Luecking, J.; Medenbach, S.

    1999-01-01

    The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [de

  12. Determination of plant components degradation using ultrasonic C-scan

    International Nuclear Information System (INIS)

    Mohamad Pauzi Ismail; Suhairy Sani; Abdul Nassir Ibrahim

    2002-01-01

    C-scan Ultrasonic Inspection technique is increasingly used for the assessment of plant integrity. Due to the advancement of the equipment, Probability of Detection (POD) of this technique increased significantly as compared with the conventional techniques. Thus in many cases, the technique is accepted by engineers to be used to replace the conventional inspection methods such as visual inspections, thickness gauging and ultrasonic B-Scan. Thickness gauging and ultrasonic B-scan is still widely used by industries. However, both techniques have their own disadvantages. The most notable disadvantages of these techniques are related to the reliability of readings given by the equipment. In addition to this, thickness gauge would only provide data at certain points and B-scan would only provide data for certain lines. This paper presents and discusses results of C-scan measurement performed in power generation, chemical and petro-chemical plants. Due to its high accuracy, results from these measurements were used to establish the true condition of plant and to calculate its remaining safe life. Results presented in this paper include those related to corrosion, erosion and lamination in acid and gas pipelines, finger sludge catcher, steam drums in vessels and piping and electron beam machine. (Author)

  13. An implementation of signal processing algorithms for ultrasonic NDE

    International Nuclear Information System (INIS)

    Ericsson, L.; Stepinski, T.

    1994-01-01

    Probability of detection flaws during ultrasonic pulse-echo inspection is often limited by the presence of backscattered echoes from the material structure. A digital signal processing technique for removal of this material noise, referred to as split spectrum processing (SSP), has been developed and verified using laboratory experiments during the last decade. The authors have performed recently a limited scale evaluation of various SSP techniques for ultrasonic signals acquired during the inspection of welds in austenitic steel. They have obtained very encouraging results that indicate promising capabilities of the SSP for inspection of nuclear power plants. Thus, a more extensive investigation of the technique using large amounts of ultrasonic data is motivated. This analysis should employ different combinations of materials, flaws and transducers. Due to the considerable number of ultrasonic signals required to verify the technique for future practical use, a custom-made computer software is necessary. At the request of the Swedish nuclear power industry the authors have developed such a program package. The program provides a user-friendly graphical interface and is intended for processing of B-scan data in a flexible way. Assembled in the program are a number of signal processing algorithms including traditional Split Spectrum Processing and the more recent Cut Spectrum Processing algorithm developed by them. The program and some results obtained using the various algorithms are presented in the paper

  14. Ultrasonic inspection method and system for detection of steeple cracking in turbine disk rims

    International Nuclear Information System (INIS)

    Birring, A.S.; Lamping, G.A.; Van der Veer, W.R.; Hanley, J.J.

    1990-01-01

    Steam turbine disks which operate under high cyclic stress in a moist environment can develop cracks in the disk-rim steeples. Detection of these cracks using nondestructive testing methods is necessary to assure safe operation and avoid unnecessary disk replacement. Both magnetic particle (MT) and ultrasonic testing (UT) can be used to inspect the steeples; however, UT can be used without removing the blades. A system for inspecting bladed steeples has been developed that can be applied on a range of disks including those in Westinghouse, General Electric, and Allis Chalmers turbines. The system performs an inspection as the turbine is rotated at slow speeds over turning rolls. This procedure greatly reduces inspection time because the inspection can be done without deblading the disk or resetting the inspection equipment for different rim segments

  15. Two-dimensional analytic modeling of acoustic diffraction for ultrasonic beam steering by phased array transducers.

    Science.gov (United States)

    Wang, Tiansi; Zhang, Chong; Aleksov, Aleksandar; Salama, Islam; Kar, Aravinda

    2017-04-01

    Phased array ultrasonic transducers enable modulating the focal position of the acoustic waves, and this capability is utilized in many applications, such as medical imaging and non-destructive testing. This type of transducers also provides a mechanism to generate tilted wavefronts in acousto-optic deflectors to deflect laser beams for high precision advanced laser material processing. In this paper, a theoretical model is presented for the diffraction of ultrasonic waves emitted by several phased array transducers into an acousto-optic medium such as TeO 2 crystal. A simple analytic expression is obtained for the distribution of the ultrasonic displacement field in the crystal. The model prediction is found to be in good agreement with the results of a numerical model that is based on a non-paraxial multi-Gaussian beam (NMGB) model. Published by Elsevier B.V.

  16. Ultrasonic techniques validation on shell

    International Nuclear Information System (INIS)

    Navarro, J.; Gonzalez, E.

    1998-01-01

    Due to the results obtained in several international RRT during the 80's, it has been necessary to prove the effectiveness of the NDT techniques. For this reason it has been imperative to verify the goodness of the Inspection Procedure over different mock-ups, representative of the inspection area and with real defects. Prior to the revision of the inspection procedure and with the aim of updating the techniques used, it is a good practice to perform different scans on the mock-ups until the validation is achieved. It is at this point, where all the parameters of the inspection at hands are defined; transducer, step, scan direction,... and what it's more important, it will be demonstrated that the technique to be used for the area required to inspection is suitable to evaluate the degradation phenomena that could appear. (Author)

  17. The Mechatronic System Design Of Ultrasonic Scanner For Inservice Inspection Of Research Reactor

    Science.gov (United States)

    Handono, Khairul; Kristedjo, K.; Awwaluddin, M.; Shobary, Ihsan

    2018-02-01

    The mechatronic system design of ultrasonic scanner for inservices inspection of Research Reactor has been conducted. The requirement designed must be reliable operated, safety to personnel and equipments, ease of maintenance and operation, protection of equipment mechanically, interchangeability of equipments and addition of the several model of probe immersion ultrasonic tranducer. In order to achieve the above goals and obtain the desired results, a mechatronic design based on mechanical and electronic practical experiences will be needed. In this paper consist of the mechanical design and the system mechanical movement using stepper motor control. The criteria and the methods of designs of mechanical and electronic equipments of the system have been discussed and investigated. A mechanical and instrumentation control system drawing and requirement of design will be presented as the outcome of the design. The designed of mechanical system is consequently simulated by solidwork software. The intention of the above research is to create solutions in different ways of inservice inspection of integrity of Reactor.

  18. Pulse-echo phased array ultrasonic inspection of pultruded rod stitched efficient unitized structure (PRSEUS)

    International Nuclear Information System (INIS)

    Johnston, P. H.

    2011-01-01

    A PRSEUS test article was subjected to controlled impact on the skin face followed by static and cyclic axial compressions. Phased array ultrasonic inspection was conducted before impact, and after each of the test conditions. A linear phased array probe with a manual X-Y scanner was used for interrogation. Ultrasound showed a delamination between the skin and stringer flange adjacent to the impact. As designed, the stitching in the flange arrested the lateral flaw formation. Subsequent ultrasonic data showed no delamination growth due to continued loading.

  19. Experimental investigation by laser ultrasonics for high speed train axle diagnostics.

    Science.gov (United States)

    Cavuto, A; Martarelli, M; Pandarese, G; Revel, G M; Tomasini, E P

    2015-01-01

    The present paper demonstrates the applicability of a laser-ultrasonic procedure to improve the performances of train axle ultrasonic inspection. The method exploits an air-coupled ultrasonic probe that detects the ultrasonic waves generated by a high-power pulsed laser. As a result, the measurement chain is completely non-contact, from generation to detection, this making it possible to considerably speed up inspection time and make the set-up more flexible. The main advantage of the technique developed is that it works in thermo-elastic regime and it therefore can be considered as a non-destructive method. The laser-ultrasonic procedure investigated has been applied for the inspection of a real high speed train axle provided by the Italian railway company (Trenitalia), on which typical fatigue defects have been expressly created according to standard specifications. A dedicated test bench has been developed so as to rotate the axle with the angle control and to speed up the inspection of the axle surface. The laser-ultrasonic procedure proposed can be automated and is potentially suitable for regular inspection of train axles. The main achievements of the activity described in this paper are: – the study of the effective applicability of laser-ultrasonics for the diagnostic of train hollow axles with variable sections by means of a numerical FE model, – the carrying out of an automated experiment on a real train axle, – the analysis of the sensitivity to experimental parameters, like laser source – receiving probe distance and receiving probe angular position, – the demonstration that the technique is suitable for the detection of surface defects purposely created on the train axle. Copyright © 2014 Elsevier B.V. All rights reserved.

  20. Babcock experience of automated ultrasonic non-destructive testing of PWR pressure vessels during manufacture

    International Nuclear Information System (INIS)

    Dikstra, B.J.; Farley, J.M.; Scruton, G.

    1990-01-01

    Major developments in ultrasonic techniques, equipment and systems for automated inspection have lead, over a period of about ten years, to the regular application of sophisticated computer-controlled systems during the manufacture of nuclear reactor pressure vessels. Ten years ago the use of procedures defined in a code such as ASME XI might have been considered sufficient, but it is now necessary, as was demonstrated by the results of the UKAEA defect detection trials and the PISC II trials, to apply more comprehensive arrays of probes and higher test sensitivities. The ultrasonic techniques selected are demonstrated to be adequate by modelling or test-block exercises, the automated systems applied are subject to stringent quality assurance testing, and very rigorous inspection procedures are used in conjunction with a high degree of automation to ensure reproducibility of inspection quality. The state-of-the-art in automated ultrasonic testing of pressure vessels by Babcock is described. Current developments by the company, including automated flaw recognition, integrated modelling of inspection capability, and the use of electronically scanned variable-angle probes are reviewed. Examples quoted include the automated ultrasonic inspections of the Sizewell B pressurized water reactor vessel. (author)

  1. NDE reliability gains from combining eddy-current and ultrasonic testing

    International Nuclear Information System (INIS)

    Horn, D.; Mayo, W.R.

    1999-01-01

    We investigate statistical methods for combining the results of two complementary inspection techniques, eddy-current and ultrasonic testing. The reliability of rejection/acceptance decisions based on combined information is compared with that based on each inspection technique individually. The measured reliability increases with the amount of information incorporated in the decision. (author)

  2. Evaluation of fatigue cracks using nonlinearities of acousto-ultrasonic waves acquired by an active sensor network

    International Nuclear Information System (INIS)

    Zhou, Chao; Hong, Ming; Su, Zhongqing; Wang, Qiang; Cheng, Li

    2013-01-01

    There has been increasing interest in using the nonlinear features of acousto-ultrasonic (AU) waves to detect damage onset (e.g., micro-fatigue cracks) due to their high sensitivity to damage with small dimensions. However, most existing approaches are able to infer the existence of fatigue damage qualitatively, but fail to further ascertain its location and severity. A damage characterization approach, in conjunction with the use of an active piezoelectric sensor network, was established, capable of evaluating fatigue cracks in a quantitative manner (including the co-presence of multiple fatigue cracks, and their individual locations and severities). Fundamental investigations, using both experiment and enhanced finite element analysis dedicated to the simulation of nonlinear AU waves, were carried out to link the accumulation of nonlinearities extracted from high-order AU waves to the characteristic parameters of a fatigue crack. A probability-based diagnostic imaging algorithm was developed, facilitating an intuitive presentation of identification results in images. The approach was verified experimentally by evaluating multi-fatigue cracks near rivet holes of a fatigued aluminum plate, showing satisfactory precision in characterizing real, barely visible fatigue cracks. Compared with existing methods, this approach innovatively (i) uses permanently integrated active sensor networks, conducive to automatic and online health monitoring; (ii) characterizes fatigue cracks at a quantitative level; (iii) allows detection of multiple fatigue cracks; and (iv) visualizes identification results in intuitive images. (paper)

  3. Ultrasonic test data acquisition and defect verification of stainless-steel welds at 4000F

    International Nuclear Information System (INIS)

    Mech, S.J.

    1983-01-01

    This paper describes techniques developed to characterize the features found during ultrasonic examination of stainless steel welds which are indicative of defects. Feature inspection technology allows reliable discrimination weld signals and other noise under remote, automatic, high temperature conditions. Ultrasonic feature inspection techniques have been successfully implemented under 400 0 F (200 0 C) flowing sodium pipe welds. The challenge is to develop techniques which find defects, but ignore variations associated with the normal cast type microstructure of the weld zone. This study was directed at gathering data on a welded pipe section with notches used to simulate defects and is an example of computer acquisition and analysis techniques of ultrasonic data. Various analysis methods were compared to find signal analysis algorithms sensitive to these simulated defects

  4. Contribution of dynamic focusing to ultrasonic defect characterization

    International Nuclear Information System (INIS)

    Mahaut, S.

    1997-01-01

    Non destructive testing of vessels of pressurized water reactors uses ultrasonic focused transducers, with spherically shaped emitting surface or requiring an acoustic lens. But a mechanically focused transducer has to be used for a given inspection zone and for a fixed control configuration. The aim of this thesis is to improve ultrasonic defect characterization using adaptive dynamic focusing. Such a technique makes use of a ultrasonic defect characterization using adaptive dynamic focusing. Such a technique makes use of an ultrasonic transducer split into an array of individually controlled elements, allowing to apply delay and amplitude laws, calculated from modeling or experimentally deduced. Acoustical characteristics of the ultrasonic beam in the inspected specimen this can be electronically controlled; refraction angle, depth focusing, beam width. We briefly describe in the first chapter a theoretical modeling of the ultrasonic field radiated through a fluid/solid interface, extended to phase array transducers. This model is based on the integral formulation of Rayleigh, modified to take into account transmission through a fluid/solid (homogeneous and isotropic), of planar or cylindrical shape. In the second chapter an experimental study of this technique, with delay and amplitude laws given from the model, is presented, showing the efficiency of this method to adjust the acoustic performances. In he third chapter, experimental delay laws, extracted from the time distribution of signals received by the array (issued from a preliminary detected reflector), are used to provide an optimal imaging of the defect. This self-focusing procedure shows to adapt to a defect without using theoretical delays. The last chapter is dedicated to different applications devoted to improved defect characterization. The first application uses amplitude distribution received by the array, pointing out geometric characteristics of the reflector, while the second application

  5. Merging of gamma radiographic and ultrasonic inspection data: bibliographical survey

    International Nuclear Information System (INIS)

    Gautier, S.

    1995-01-01

    This paper presents a number of experimental data processing notions with the aim of developing an NDT method based on merging ultrasonic and gamma radiographic data. We first review the industrial context concerned and, before moving on to specific data merging problems, we discuss the difficulties of reconstruction using only one type of data (radiographic or ultrasonic). The main part of the report begins with a brief reminder of gamma radiation and ultrasonic wave propagation principles. Certain imaging and reconstruction methods conventionally used for each type of measurement are also presented. Reconstruction problems are then directly approached in algebraic form. For the type of problem studied, the inspection data alone cannot lead to satisfactory reconstructions and we evidence the need to regulate the problem by introducing deductive information on the object to be reconstructed. The Bayes' approach provides a self-consistent means of integrating both the data information and the deductive information. It is based on probabilistic models of the variables involved, notably those of the object sought. We discuss at some length certain models of images used in gamma radiography (independent variable fields, variables having a Markov-type structure) and the Bernoulli-Gauss-type models used for ultrasonic trace deconvolution. Finally, we outline data merging paths. A formal Bayes' framework is used to present two merging approaches, after which we briefly describe our projects for the processing of already available experimental data. (author)

  6. Ultrasonic variables affecting inspection

    International Nuclear Information System (INIS)

    Lautzenheiser, C.E.; Whiting, A.R.; McElroy, J.T.

    1977-01-01

    There are many variables which affect the detection of the effects and reproducibility of results when utilizing ultrasonic techniques. The most important variable is the procedure, as this document specifies, to a great extent, the controls that are exercised over the other variables. The most important variable is personnel with regards to training, qualification, integrity, data recording, and data analysis. Although the data is very limited, these data indicate that, if the procedure is carefully controlled, reliability of defect detection and reproducibility of results are both approximately 90 percent for reliability of detection, this applies to relatively small defects as reliability increases substantially as defect size increases above the recording limit. (author)

  7. An ultrasonic methodology for in-service inspection of shell weld of core support structure in a sodium cooled fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Anish, E-mail: anish@igcar.gov.in; Rajkumar, K.V.; Sharma, Govind K.; Dhayalan, R.; Jayakumar, T.

    2015-02-15

    Highlights: • We demonstrate a novel ultrasonic methodology for in-service inspection of shell weld of core support structure in a sodium cooled fast breeder reactor. • The methodology comprises of the inspection of shell weld immersed in sodium from the outside surface of the main vessel using ultrasonic guided wave. • The formation and propagation of guided wave modes are validated by finite element simulation of the inspection methodology. • A defect down to 20% of 30 mm thick wall (∼6 mm) in the shell weld can be detected reliably using the developed methodology. - Abstract: The paper presents a novel ultrasonic methodology developed for in-service inspection (ISI) of shell weld of core support structure of main vessel of 500 MWe prototype fast breeder reactor (PFBR). The methodology comprises of the inspection of shell weld immersed in sodium from the outsider surface of the main vessel using a normal beam longitudinal wave ultrasonic transducer. Because of the presence of curvature in the knuckle region of the main vessel, the normal beam longitudinal wave enters the support shell plate at an angle and forms the guided waves by mode conversion and multiple reflections from the boundaries of the shell plate. Hence, this methodology can be used to detect defects in the shell weld of the core support structure. The successful demonstration of the methodology on a mock-up sector made of stainless steel indicated that an artificial defect down to 20% of 30 mm thick wall (∼6 mm) in the shell weld can be detected reliably.

  8. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Electron beam evaluation, harmonic imaging, materials characterization, and ultrasonic modelling

    International Nuclear Information System (INIS)

    Wu Ping; Lingvall, Fredrik; Stepinski, Tadeusz

    2000-12-01

    This report presents the research in the sixth phase that is concerned with ultrasonic techniques for assessing electron beam (EB) welds in copper canisters. The research has been carried out in three main aspects: (1) comparative inspections of EB welds, (2) EB weld evaluation, and (3) quantitative evaluation of attenuation in copper. Comparative inspections of EB welds in two copper canister blocks have been made by means of ultrasound and radiography. Comparison of the inspected results demonstrate that both techniques complement each other very well. The radiographic technique on the whole gives relatively better spatial resolution but low contrast in radiographs. It can reliably detect voids in EB, but cannot provide information about material structure in the EB weld. Ultrasonic technique provides information about flaw locations and shapes similar to the radiographs. Moreover, it can easily distinguish welded and non-welded zones and be used to study weld's macro- and microstructure. The defects in ultrasonic images often show higher contrast, and some flaw indications may be seen in ultrasonic inspection but not in radiographs. But small flaws are hard to distinguish from grain noise. For EB weld evaluation, first, scattering from EB weld has been investigated using three broadband transducers with different center frequencies. The investigation has shown that more information on scattering and attenuation can be exploited in this case so that the EB welds can be better characterized, and that the best frequency range for characterizing welds is 2 - 5 MHz. Secondly, harmonic imaging (HI) of EB welds have been studied using two different sources of harmonics: (i) transducer harmonics, originating from the high-order resonant modes of transmitters excited by a broadband pulse, and (ii) material harmonics, stemming from the nonlinear distortion of waves propagating in materials. The transducer HI exploits additional information due to transducer harmonics, and

  9. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Electron beam evaluation, harmonic imaging, materials characterization, and ultrasonic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Wu Ping; Lingvall, Fredrik; Stepinski, Tadeusz [Uppsala Univ. (Sweden). Dept. of Materials Science

    2000-12-01

    This report presents the research in the sixth phase that is concerned with ultrasonic techniques for assessing electron beam (EB) welds in copper canisters. The research has been carried out in three main aspects: (1) comparative inspections of EB welds, (2) EB weld evaluation, and (3) quantitative evaluation of attenuation in copper. Comparative inspections of EB welds in two copper canister blocks have been made by means of ultrasound and radiography. Comparison of the inspected results demonstrate that both techniques complement each other very well. The radiographic technique on the whole gives relatively better spatial resolution but low contrast in radiographs. It can reliably detect voids in EB, but cannot provide information about material structure in the EB weld. Ultrasonic technique provides information about flaw locations and shapes similar to the radiographs. Moreover, it can easily distinguish welded and non-welded zones and be used to study weld's macro- and microstructure. The defects in ultrasonic images often show higher contrast, and some flaw indications may be seen in ultrasonic inspection but not in radiographs. But small flaws are hard to distinguish from grain noise. For EB weld evaluation, first, scattering from EB weld has been investigated using three broadband transducers with different center frequencies. The investigation has shown that more information on scattering and attenuation can be exploited in this case so that the EB welds can be better characterized, and that the best frequency range for characterizing welds is 2 - 5 MHz. Secondly, harmonic imaging (HI) of EB welds have been studied using two different sources of harmonics: (i) transducer harmonics, originating from the high-order resonant modes of transmitters excited by a broadband pulse, and (ii) material harmonics, stemming from the nonlinear distortion of waves propagating in materials. The transducer HI exploits additional information due to transducer harmonics

  10. Ultrasonic testing using time of flight diffraction technique (TOFD)

    International Nuclear Information System (INIS)

    Khurram Shahzad; Ahmad Mirza Safeer Ahmad; Muhammad Asif Khan

    2009-04-01

    This paper describes the ultrasonic testing using Time Flight Diffraction (TOFD) Technique for welded samples having different types and sizes of defects. TOFD is a computerized ultrasonic system, able to scan, store and evaluate indications in terms of location, through thickness and length in a more easy and convenient. Time of Flight Diffraction Technique (TOFD) is more fast and easy technique for ultrasonic testing as we can examine a weld i a single scan along the length of the weld with two probes known as D-scan. It shows the image of the complete weld with the defect information. The examinations were performed on carbon steel samples used for ultrasonic testing using 70 degree probes. The images for different type of defects were obtained. (author)

  11. Evaluating interfacial adhesion properties of Pt/Ti thin-film by using acousto-optic technique

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hae Sung [Graduate School of Automotive Engineering, Seoul National University of Science and Technology, Seoul (Korea, Republic of); Didie, David; Yoshida, Sanichiro [Dept. of Chemistry and Physics, Southeastern Louisiana University, Hammond (United States); Park, Ik Keun [Dept. of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2016-06-15

    We propose an acousto-optic technique for the nondestructive evaluation of adhesion properties of a Pt/Ti thin-film interface. Since there are some problems encountered when using prevailing techniques to nondestructively evaluate the interfacial properties of micro/nano-scale thin-films, we applied an interferometer that combined the acoustic and optical methods. This technique is based on the Michelson interferometer but the resultant surface of the thin film specimen makes interference instead of the mirror when the interface is excited from the acoustic transducer at the driving frequency. The thin film shows resonance-like behavior at a certain frequency range, resulting in a low-contrast fringe pattern. Therefore, we represented quantitatively the change in fringe pattern as a frequency spectrum and discovered the possibility that the interfacial adhesion properties of a thin film can be evaluated using the newly proposed technique.

  12. Determination of Flaw Type and Location Using an Expert Module in Ultrasonic Nondestructive Testing for Weld Inspection

    Science.gov (United States)

    Shahriari, D.; Zolfaghari, A.; Masoumi, F.

    2011-01-01

    Nondestructive evaluation is explained as nondestructive testing, nondestructive inspection, and nondestructive examination. It is a desire to determine some characteristic of the object or to determine whether the object contains irregularities, discontinuities, or flaws. Ultrasound based inspection techniques are used extensively throughout industry for detection of flaws in engineering materials. The range and variety of imperfections encountered is large, and critical assessment of location, size, orientation and type is often difficult. In addition, increasing quality requirements of new standards and codes of practice relating to fitness for purpose are placing higher demands on operators. Applying of an expert knowledge-based analysis in ultrasonic examination is a powerful tool that can help assure safety, quality, and reliability; increase productivity; decrease liability; and save money. In this research, an expert module system is coupled with ultrasonic examination (A-Scan Procedure) to determine and evaluate type and location of flaws that embedded during welding parts. The processing module of this expert system is implemented based on EN standard to classify welding defects, acceptance condition and measuring of their location via echo static pattern and image processing. The designed module introduces new system that can automate evaluating of the results of A-scan method according to EN standard. It can simultaneously recognize the number and type of defects, and determine flaw position during each scan.

  13. High-accuracy defect sizing for CRDM penetration adapters using the ultrasonic TOFD technique

    International Nuclear Information System (INIS)

    Atkinson, I.

    1995-01-01

    Ultrasonic time-of-flight diffraction (TOFD) is the preferred technique for critical sizing of throughwall orientated defects in a wide range of components, primarily because it is intrinsically more accurate than amplitude-based techniques. For the same reason, TOFD is the preferred technique for sizing the cracks in control rod drive mechanism (CRDM) penetration adapters, which have been the subject of much recent attention. Once the considerable problem of restricted access for the UT probes has been overcome, this inspection lends itself to very high accuracy defect sizing using TOFD. In qualification trials under industrial conditions, depth sizing to an accuracy of ≤ 0.5 mm has been routinely achieved throughout the full wall thickness (16 mm) of the penetration adapters, using only a single probe pair and without recourse to signal processing. (author)

  14. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Algorithms for ultrasonic imaging

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz

    2011-07-01

    This report contains research results concerning the use of advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala Univ. in 2009 and 2010. The first part of the report deals with ultrasonic imaging of damage in planar structures using Lamb waves. We present results of the first successful attempt to apply an adaptive beamformer for Lamb waves. Our algorithm is an extension of the adaptive beamformer based on minimum variance distortion less response (MVDR) approach to dispersive, multimodal Lamb waves. We present simulation and experimental results illustrating the performance of the MVDR applied to imaging artificial damage in an aluminum plate. In the second part of the report we present two extensions of the previously proposed 2D phase shift migration algorithms for enhancing resolution in ultrasonic imaging of solid objects. The first extension enables processing 3D data in order to fully utilize the resolution enhancement potential of the technique. The second extension, consists in generalizing the technique to allow for the processing of data acquired using an array instead of a previously concerned single transducer. Robustness issue related to objects having front surfaces that are slightly tilted relative to the scanning axis is also considered

  15. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Algorithms for ultrasonic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Engholm, Marcus; Olofsson, Tomas (Uppsala Univ., Signals and Systems, Dept. of Technical Sciences (Sweden))

    2011-07-15

    This report contains research results concerning the use of advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala Univ. in 2009 and 2010. The first part of the report deals with ultrasonic imaging of damage in planar structures using Lamb waves. We present results of the first successful attempt to apply an adaptive beamformer for Lamb waves. Our algorithm is an extension of the adaptive beamformer based on minimum variance distortion less response (MVDR) approach to dispersive, multimodal Lamb waves. We present simulation and experimental results illustrating the performance of the MVDR applied to imaging artificial damage in an aluminum plate. In the second part of the report we present two extensions of the previously proposed 2D phase shift migration algorithms for enhancing resolution in ultrasonic imaging of solid objects. The first extension enables processing 3D data in order to fully utilize the resolution enhancement potential of the technique. The second extension, consists in generalizing the technique to allow for the processing of data acquired using an array instead of a previously concerned single transducer. Robustness issue related to objects having front surfaces that are slightly tilted relative to the scanning axis is also considered

  16. Operational aspects of the Calder Hall and Chapelcross pressure vessel ultrasonic inspections

    International Nuclear Information System (INIS)

    Bithell, S.J.; Howard, S.R.

    1993-01-01

    As a consequence of the NII's assessment of the Calder Hall and Chapelcross Long Term Safety Review, BNFplc were required to demonstrate the integrity of the Reactor Pressure Vessels through a programme of volumetric seam weld inspection. Existing equipment proved to be inadequate and necessitated the design and manufacture of a remote power manipulator and ultrasonic scanning package. Calder Hall Operations Department and Sellafield Technical Department, working closely with contract staff, completed the first stage of this technically demanding task within 14 months of the project's initiation, resulting in the first deployment of ''REDIMAN'' in March 1991. The design of the new equipment, and the technical and operational difficulties which were overcome by the Inspection Team are outlined. (author)

  17. Inspection of copper canister for spent nuclear fuel by means of ultrasound. Copper characterization, FSW monitoring with acoustic emission and ultrasonic imaging

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz

    2009-08-01

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in 2008. The first part of the report is concerned with aspects related to ultrasonic attenuation of copper material used for canisters. We present results of attenuation measurement performed for a number of samples taken from a real canister; two from the lid and four from different parts of canister wall. Ultrasonic attenuation of the material originating from canister lid is relatively low (less that 50 dB/m) and essentially frequency independent in the frequency range up to 5 MHz. However, for the material originating from the extruded canister part considerable variations of the attenuation are observed, which can reach even 200 dB/m at 3.5 MHz. In the second part of the report we present further development of the concept of the friction stir welding process monitoring by means of multiple sensors formed into a uniform circular array (UCA). After a brief introduction into modeling Lamb waves and UCA we focus on array processing techniques that enable estimating direction of arrival of multimodal Lamb waves. We consider two new techniques, the Capon beamformer and the broadband multiple signal classification technique (MUSIC). We present simulation results illustrating their performance. In the final part we present the phase shift migration algorithm for ultrasonic imaging of layered media using synthetic aperture concept. We start from explaining theory of the phase migration concept, which is followed by the results of experiments performed on copper blocks with drilled holes. We show that the proposed algorithm performs well for immersion inspection of metal objects and yields both improved spatial resolution and suppressed grain noise

  18. Inspection of copper canister for spent nuclear fuel by means of ultrasound. Copper characterization, FSW monitoring with acoustic emission and ultrasonic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Engholm, Marcus; Olofsson, Tomas (Uppsala Univ., Signals and Systems, Dept. of Technical Sciences, Uppsala (Sweden))

    2009-08-15

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in 2008. The first part of the report is concerned with aspects related to ultrasonic attenuation of copper material used for canisters. We present results of attenuation measurement performed for a number of samples taken from a real canister; two from the lid and four from different parts of canister wall. Ultrasonic attenuation of the material originating from canister lid is relatively low (less that 50 dB/m) and essentially frequency independent in the frequency range up to 5 MHz. However, for the material originating from the extruded canister part considerable variations of the attenuation are observed, which can reach even 200 dB/m at 3.5 MHz. In the second part of the report we present further development of the concept of the friction stir welding process monitoring by means of multiple sensors formed into a uniform circular array (UCA). After a brief introduction into modeling Lamb waves and UCA we focus on array processing techniques that enable estimating direction of arrival of multimodal Lamb waves. We consider two new techniques, the Capon beamformer and the broadband multiple signal classification technique (MUSIC). We present simulation results illustrating their performance. In the final part we present the phase shift migration algorithm for ultrasonic imaging of layered media using synthetic aperture concept. We start from explaining theory of the phase migration concept, which is followed by the results of experiments performed on copper blocks with drilled holes. We show that the proposed algorithm performs well for immersion inspection of metal objects and yields both improved spatial resolution and suppressed grain noise

  19. Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment

    International Nuclear Information System (INIS)

    Lee, Jeong Ki; Park, Moon Ho; Park, Ki Sung; Lee, Jae Ho; Lim, Sung Jin

    2004-01-01

    Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants

  20. Investigation with automatic ultrasonic equipment to trace flaws in a large test piece, and experience gained in carrying out inspections

    International Nuclear Information System (INIS)

    Lindner, J.P.

    1975-01-01

    Based on the FRG codes providing guide lines for the Reactor Safety Commission regarding the size and location of flaws to be detected during in-service inspections, investigations were carried out into the possibility of detecting defects in thick-walled reactor pressure vessel components with the aid of ultrasonic inspection systems. A large test rig was used and, in a similar manner to the in-service inspections on a reactor, the tests were carried out with remote-controlled, automatically guided inspection equipment. For this purpose, a test specimen weighing about 10 tons was produced and provided with two weld seams having a large number of artificial defects. Essential parameters for the various reflectors in the test specimen were the size, location, angle and roughness or structure of the reflecting surfaces. As it is known that austenitic cladding has a considerable influence on flaw detection, the tests were undertaken first without cladding and then with cladding. A manipulator was designed for automatic remote-controlled inspection with which the inspection system travels on a meandering route over the area to be inspected. The inspection system employed was of the same type as the one used for baseline tests during external inspections of reactor vessel walls with parallel surfaces. Digital data collection was by a magnetic tape recorder designed to store both the data of the ultrasonic inspection system as well as the allied position data. The data stored on the tape are evaluated with electronic data processing programmes especially developed for this purpose. These programmes allow locally coherent indication patterns to be prepared, thus simplifying the interpretation of the data obtained. The author initially describes the equipment with the aid of which the studies were undertaken. A detailed discussion is then presented on the design of the test specimen and the inspection systems employed. Following this, the results obtained are explained and

  1. Inspection of copper canister for spent nuclear fuel by means of ultrasound. FSW monitoring with emission, copper characterization and ultrasonic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Engholm, Marcus; Olofsson, Tomas (Uppsala Univ., Signals and Systems, Dept. of Technical Sciences, Uppsala (Sweden))

    2008-09-15

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in 2007. In the first part of the report we further develop the concept of monitoring of the friction stir welding (FSW) process by means of acoustic emission (AE) technique implemented using multiple sensors formed into a circular array. After a brief introduction into the field of arrays and beamforming we focus on the features of uniform circular arrays (UCA). Results obtained from the simulations of UCA beamformer based on phase mode concept are presented for the continuous wave as well as for the pulse, noise-free input signals. The influence of white noise corrupting the input pulse is also considered and a simple regularization technique proposed as a solution to this problem. The second part of the report is concerned with aspects related to ultrasonic attenuation of copper material used for canisters. We compare resonant ultrasound spectroscopy (RUS) with other methods used for characterization of the copper material. RUS is a non-destructive technique based on sensing mechanical resonances present in a tested sample in the ultrasonic frequency range. Resonance frequencies observed in a material sample (with given geometry) are directly related to the vibration modes occurring in the inspected volume defined by the material parameters (elastic constants). We solve the inverse problem that consists in using the information about resonance frequencies acquired in physical measurements for estimating material parameters. Our aim in this project is to investigate the feasibility of RUS for the grain size estimation in copper using copper specimens that were provided by SKB. In the final part we consider the design of input signals for ultrasonic arrays. The Bayesian linear minimum mean squared error (LMMSE) estimator discussed in our former reports is studied. We show that it

  2. Improved techniques for the ultrasonic characterization of graphite

    International Nuclear Information System (INIS)

    Cook, K.V.; Simpson, W.A.

    1981-01-01

    Near-conventional pulse-echo flaw detection techniques can be successfully applied to graphite material. If the specimen configuration (i.e., length-to-diameter ratio) is conducive to the choice of ultrasonic test parameters dictated by the material screening tests, then only the test sensitivity needs to be established. Conventional test block approaches to calibration work well; however, uniform homogeneity of the specimens to be tested must be assumed (depending on the graphite, this may be an invalid assumption). Sensitivities that we have demonstrated typically detect 0.5- to 0.75-mm (0.020 to 0.030-in.) reflectors at depths up to 102 mm (4 in.) for GRAPHNOL (drilled holes, not flat bottom). Other materials may dictate inspection for much larger discontinuities. The least sensitive tests performed to date (using the storage oscilloscope approach) required flat-bottom holes of 6.35 mm (0.250 in.) in diameter for calibration. This relatively insensitive test was necessary because of the billet length and material characteristics

  3. Size determinations, by ultrasonic techniques, of cracks in hydride blisters formed in Zr-2.5 % Nb pressure tubes

    International Nuclear Information System (INIS)

    Trujillo Badillo, Giovanna; Desimone, Carlos; Domizzi, Gladys

    1999-01-01

    Non destructive techniques (NDT) are very useful in the detection of flaws produced in structural components in service. During the service of CANDU nuclear power reactors, it is possible that pressure tubes (PT) may contact calandria tubes (CT). After the PT/CT contact, zirconium hydride blisters may form at the point of contact depending on the concentration of hydrogen/deuterium. Zirconium hydride is brittle and is therefore prone to cracking under stress. Ultrasonic NDT is routinely use during PT in service inspection. In order to be able of detecting cracked blisters, it is of great importance the development of standards to calibrate the employed equipment. On this purpose, hydride blisters were grown, in laboratory, on sections of pressure tube. The cracks in the blisters were detected and measured by ultrasonic techniques. The obtained results were compared with measurements carried out in optic microscope, on successive sections of the samples. The crack tip diffraction technique was found to be the more effective for the mentioned ends. (author)

  4. A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jai Wan; Choi, Young Soo; Jung, Seung Ho; Jung, Hyun Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2007-10-15

    When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly

  5. Pulsed infrared thermography for assessment of ultrasonic welds

    Science.gov (United States)

    McGovern, Megan E.; Rinker, Teresa J.; Sekol, Ryan C.

    2018-03-01

    Battery packs are a critical component in electric vehicles. During pack assembly, the battery cell tab and busbar are ultrasonically welded. The properties of the welds ultimately affect battery pack durability. Quality inspection of these welds is important to ensure durable battery packs. Pack failure is detrimental economically and could also pose a safety hazard, such as thermal runaway. Ultrasonic welds are commonly checked by measuring electrical resistance or auditing using destructive mechanical testing. Resistance measurements are quick, but sensitive to set-up changes. Destructive testing cannot represent the entire weld set. It is possible for a weak weld to satisfy the electrical requirement check, because only sufficient contact between the tabs and busbar is required to yield a low resistance measurement. Laboratory techniques are often not suitable for inline inspection, as they may be time-consuming, use couplant, or are only suitable for coupons. The complex surface geometry also poses difficulties for conventional nondestructive techniques. A method for inspection of ultrasonic welds is proposed using pulsed infrared thermography to identify discrepant welds in a manufacturing environment. Thermal measurements of welds were compared to electrical and mechanical measurements. The heat source distribution was calculated to obtain thermal images with high temporal and spatial resolution. All discrepant welds were readily identifiable using two thermographic techniques: pixel counting and the gradient image. A positive relationship between pixel count and mechanical strength was observed. The results demonstrate the potential of pulsed thermography for inline inspection, which can complement, or even replace, conventional electrical resistance measurements.

  6. Development of nuclear fuel rod inspection technique using ultrasonic resonance phenomenon

    International Nuclear Information System (INIS)

    Choi, Myoung Seon; Joo, Young Sang; Jung, Hyun Kyu; Cheong, Yong Moo.

    1997-02-01

    The scattering of plane acoustic waves normally incident on a multilayered cylindrical shell has been formulated using the global matrix approach. And a simple way to formulate the non-resonant background component in the field scattered by an empty elastic shell has been found. This is to replace the surface admittance for the shell with the zero-frequency limit of the surface admittance for the analogous fluid shell (i.e., the shear wave speed in the elastic shell is set to zero). It has been shown that the background thus obtained is exact and applicable to shells of arbitrary thickness and material makeup, and over all frequencies and mode numbers. This way has been also applied to obtain the expressions of the backgrounds for multilayered shells. The resonant ultrasound spectroscopy system has been constructed to measure the resonance spectrum of a single fuel rod. The leak-defective fuel rod detection system of a laboratory scale has been also constructed. Particularly, all techniques and processes necessary for manufacturing the ultrasonic probe of thin (1.2 mm) strip type have been developed. (author). 38 refs., 34 figs

  7. State-of-practice review of ultrasonic in-service inspection of Class I system piping in commercial nuclear power plants

    International Nuclear Information System (INIS)

    Morris, C.J.; Becker, F.L.

    1982-08-01

    The Pacific Northwest Laboratory conducted a survey to determine the state of practice of ultrasonic in-service inspection of primary system piping in light water reactors. Personnel at four utilities, five inspection organizations, and three domestic reactor manufacturers were interviewed. The intention of the study was to provide a better understanding of the actual practices employed in in-service inspection of primary system piping and of the difficulties encountered

  8. Automated phased array ultrasonic inspection system for rail wheel sets

    International Nuclear Information System (INIS)

    Grosser, Paul; Weiland, M.G.

    2013-01-01

    This paper covers the design, system automation, calibration and validation of an automated ultrasonic system for the inspection of new and in service wheel set assemblies from diesel-electric locomotives and gondola cars. This system uses Phased Array (PA) transducers for flaw detection and Electro-Magnetic Acoustic Transducers (EMAT) for the measurement of residual stress. The system collects, analyses, evaluates and categorizes the wheel sets automatically. This data is archived for future comparison and trending. It is also available for export to a portal lathe for increased efficiency and accuracy of machining, therefore allowing prolonged wheel life.

  9. Study on the ultrasonic inspection method using the full matrix capture for the in service railway wheel

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Jianping; Wang, Li; Zhang, Yu; Gao, Xiaorong; Wang, Zeyong; Peng, Chaoyong [NDT Research Center, School of Physical Science and Technology, Southwest Jiaotong University, Chengdu 610031 (China)

    2014-02-18

    The quality of wheel is especially important for the safety of high speed railway. In this paper, a new ultrasonic array inspection method, the Full Matrix Capture (FMC) has been studied and applied to the high speed railway wheel inspection, especially in the wheel web from the tread. Firstly, the principle of FMC and TFM algorithm is discussed, and then the new optimization is applied to the standard FMC; Secondly the fundamentals of optimization is described in detail and the performance is analyzed. Finally, the experiment has been built with a standard phased array block and railway wheel, and then the testing results are discussed and analyzed. It is demonstrated that this change for the ultrasonic data acquisition and image reconstruction has higher efficiency and lower cost comparing to the FMC's procedure.

  10. Development of automated ultrasonic device for in-service inspection of ABWR pressure vessel bottom head

    International Nuclear Information System (INIS)

    Kojima, Y.; Matsuyama, A.

    1995-01-01

    An automated device and its controller have been developed for the bottom head weld examination of pressure vessel of Advanced Boiling Water Reactor (ABWR). The internal pump casings and the housings of control rod prevent a conventional ultrasonic device from scanning the required inspection zone. With this reason, it is required to develop a new device to examine the bottom head area of ABWR. The developed device is characterized by the following features. (1) Composed of a mother vehicle and a compact inspection vehicle. They are connected only by an electric wire without using the conventional arm mechanism. (2) The mother vehicle travels on a track and lift up the inspection vehicle to the vessel. (3) The mother vehicle can automatically attach the inspection vehicle to the bottom head, and detach the inspection vehicle from it. (4) Collision avoidance control function with a touch sensor is installed at the front of the inspection vehicle. The device was successfully demonstrated using a mock-up of reactor pressure vessel

  11. Inspection of bottom and lid welds for disposal canisters

    International Nuclear Information System (INIS)

    Pitkaenen, J.

    2010-09-01

    This report presents the inspection techniques of copper electron beam and friction stir welds. Both welding methods are described briefly and a more detailed description of the defects occurring in each welding methods is given. The defect types form a basis for the design of non-destructive testing. The inspection of copper material is challenging due to the anisotropic properties of the weld and local changes in the grain size of the base material. Four different methods are used for inspection. Ultrasonic and radiographic testing techniques are used for inspection of volume. Eddy current and visual testing techniques are used for inspection of the surface and near surface area. All these methods have some limitations which are related to the physics of the used method. All inspection methods need to be carried out remotely because of the radiation from the spent nuclear fuel. All methods have been described in detail and the use of the chosen inspection techniques has been justified. Phased array technology has been applied in ultrasonic testing. Ultrasonic phased array technology enables the electrical modification of the sound field during inspection so that the sound field can be adjusted dynamically for different situations and detection of different defect types. The frequency of the phased array probe has been chosen to be 3.5 MHz. It is a compromise between good sizing and defect detectability. It must be taken into account that ultrasonic testing is not suitable for detection of defect types which are in the direction of the beam. Ultrasonic and radiographic testing techniques complement each other in case of planar defects. Positioning of the indication in the radial direction is rather limited in radiographic testing. Surface inspection has been added to the inspection routine because indications from the outer surface of the canister cannot be distinguished from weld defects in the radiographic image. A 9 MeV linear accelerator has been used in the

  12. A study on the crack inspection signal characteristics for power plant components by phased array UT

    International Nuclear Information System (INIS)

    Cho, Yong Sang; Lim, Sang Gyu; Kil, Du Song

    2001-01-01

    Phased array ultrasonic testing system has become available for practical application in complicated geometry such as turbine blade root, tenon, disc in power industry. This research describes the characteristics of phased array UT signal for various type of blade roots in thermal Power Plant turbines. This application of Phased array ultrasonic testing system has been promoted mainly to save inspection time and labor cost of turbine inspection. The characteristic of phase array UT signal for power plant component is very simple to understand but to difficult for perform the inspection. Since our sophisticated inspection technique and systems are essential for the inspection of steam turbine blade roots that require high reliability, we intend to develop new technology and improve phased array technique based on the wide and much experience for the inspection of turbine components.

  13. Real-time ultrasonic weld evaluation system

    Science.gov (United States)

    Katragadda, Gopichand; Nair, Satish; Liu, Harry; Brown, Lawrence M.

    1996-11-01

    Ultrasonic testing techniques are currently used as an alternative to radiography for detecting, classifying,and sizing weld defects, and for evaluating weld quality. Typically, ultrasonic weld inspections are performed manually, which require significant operator expertise and time. Thus, in recent years, the emphasis is to develop automated methods to aid or replace operators in critical weld inspections where inspection time, reliability, and operator safety are major issues. During this period, significant advances wee made in the areas of weld defect classification and sizing. Very few of these methods, however have found their way into the market, largely due to the lack of an integrated approach enabling real-time implementation. Also, not much research effort was directed in improving weld acceptance criteria. This paper presents an integrated system utilizing state-of-the-art techniques for a complete automation of the weld inspection procedure. The modules discussed include transducer tracking, classification, sizing, and weld acceptance criteria. Transducer tracking was studied by experimentally evaluating sonic and optical position tracking techniques. Details for this evaluation are presented. Classification is obtained using a multi-layer perceptron. Results from different feature extraction schemes, including a new method based on a combination of time and frequency-domain signal representations are given. Algorithms developed to automate defect registration and sizing are discussed. A fuzzy-logic acceptance criteria for weld acceptance is presented describing how this scheme provides improved robustness compared to the traditional flow-diagram standards.

  14. Analysis of ultrasonic techniques for the characterization of microfiltration polymeric membranes

    International Nuclear Information System (INIS)

    Lucas, Carla S.; Baroni, Douglas B.; Costa, Antonio M.L.M.; Bittencourt, Marcelo S.Q.

    2009-01-01

    The use of polymeric membranes is extremely important in several industries such as nuclear, biotechnology, chemical and pharmaceutical. In the nuclear area, for instance, systems based on membrane separation technologies are currently being used in the treatment of radioactive liquid effluent, and new technologies using membranes are being developed at a great rate. The knowledge of the physical characteristics of these membranes, such as, pore size and the pore size distribution, is very important to the membranes separation processes. Only after these characteristics are known is it possible to determine the type and to choose a particular membrane for a specific application. In this work, two ultrasonic non destructive techniques were used to determine the porosity of membranes: pulse echo and transmission. A 25 MHz immersion transducer was used. Ultrasonic signals were acquired, for both techniques, after the ultrasonic waves passed through a microfiltration polymeric membrane of pore size of 0.45 μm and thickness of 180 μm. After the emitted ultrasonic signal crossed the membrane, the received signal brought several information on the influence of the membrane porosity in the standard signal of the ultrasonic wave. The ultrasonic signals were acquired in the time domain and changed to the frequency domain by application of the Fourier Fast Transform (FFT), thus generating the material frequency spectrum. For the pulse echo technique, the ultrasonic spectrum frequency changed after the ultrasonic wave crossed the membrane. With the transmission technique there was only a displacement of the ultrasonic signal at the time domain. (author)

  15. Ultrasonic phased array examination of circumferential weld joint in reactor pressure vessel of BWR

    Energy Technology Data Exchange (ETDEWEB)

    Nanekar, Paritosh, E-mail: pnanekar@barc.gov.in [Quality Assurance Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Jothilakshmi, N. [Quality Assurance Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2013-12-15

    Highlights: • Phased array technique developed for weld joint inspection in BWR pressure vessel. • Simulation studies were carried out for conventional and phased array probe. • Conventional ultrasonic test shows in-adequate weld coverage and poor resolution. • Focused sound beam in phased array results in good resolution and sensitivity. • Ultrasonic phased array technique is validated on mock-up with reference defects. - Abstract: The weld joints in the reactor pressure vessel (RPV) of Boiling Water Reactors (BWR) are required to be examined periodically for assurance of structural integrity. Ultrasonic phased array examination technique has been developed in authors’ laboratory for inspection of the top flange to shell circumferential weld joint in RPV of BWRs, which are in operation in India since the late 1960s. The development involved detailed simulation studies for computation of focal laws followed by validation on mock-up. The paper brings out the limitations of the conventional ultrasonic technique and how this can be overcome by the phased array approach for the weld joint under consideration. The phased array technique was successfully employed for field examination of this weld joint in RPV during the re-fuelling outage.

  16. Numerical and Experimental Characterization of a Composite Secondary Bonded Adhesive Lap Joint Using the Ultrasonics method

    Science.gov (United States)

    Kumar, M. R.; Ghosh, A.; Karuppannan, D.

    2018-05-01

    The construction of aircraft using advanced composites have become very popular during the past two decades, in which many innovative manufacturing processes, such as cocuring, cobonding, and secondary bonding processes, have been adopted. The secondary bonding process has become less popular than the other two ones because of nonavailability of process database and certification issues. In this article, an attempt is made to classify the quality of bonding using nondestructive ultrasonic inspection methods. Specimens were prepared and tested using the nondestructive ultrasonic Through Transmission (TT), Pulse Echo (PE), and air coupled guided wave techniques. It is concluded that the ultrasonic pulse echo technique is the best one for inspecting composite secondary bonded adhesive joints.

  17. Application of non-destructive liner thickness measurement technique for manufacturing and inspection process of zirconium lined cladding tube

    International Nuclear Information System (INIS)

    Nakazawa, Norio; Fukuda, Akihiro; Fujii, Noritsugu; Inoue, Koichi

    1986-01-01

    Recently, in order to meet the difference of electric power demand owing to electric power situation, large scale load following operation has become necessary. Therefore, the development of the cladding tubes which withstand power variation has been carried out, as the result, zirconium-lined zircaloy 2 cladding tubes have been developed. In order to reduce the sensitivity to stress corrosion cracking, these zirconium-lined cladding tubes require uniform liner thickness over the whole surface and whole length. Kobe Steel Ltd. developed the nondestructive liner thickness measuring technique based on ultrasonic flaw detection technique and eddy current flaw detection technique. These equipments were applied to the manufacturing and inspection processes of the zirconium-lined cladding tubes, and have demonstrated superiority in the control and assurance of the liner thickness of products. Zirconium-lined cladding tubes, the development of the measuring technique for guaranteeing the uniform liner thickness and the liner thickness control in the manufacturing and inspection processes are described. (Kako, I.)

  18. Phased array ultrasonic testing of dissimilar metal pipe weld joints

    International Nuclear Information System (INIS)

    Rajeev, J.; Sankaranarayanan, R.; Sharma, Govind K; Joseph, A.; Purnachandra Rao, B.

    2015-01-01

    Dissimilar metal weld (DMW) joints made of stainless steel and ferritic steel is used in nuclear industries as well as oil and gas industries. These joints are prone to frequent failures which makes the non-destructive testing of dissimilar metal weld joints utmost important for reliable and safe operation of nuclear power plants and oil and gas industries. Ultrasonic inspection of dissimilar metal weld joints is still challenging due to the inherent anisotropic and highly scattering nature. Phased array ultrasonic testing (PAUT) is an advanced technique and its capability has not been fully explored for the inspection of dissimilar metal welds

  19. Ultrasonic testing of austenitic stainless steel welds

    International Nuclear Information System (INIS)

    Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

    1982-05-01

    Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

  20. Development and field application of a nonlinear ultrasonic modulation technique for fatigue crack detection without reference data from an intact condition

    Science.gov (United States)

    Lim, Hyung Jin; Kim, Yongtak; Koo, Gunhee; Yang, Suyoung; Sohn, Hoon; Bae, In-hwan; Jang, Jeong-Hwan

    2016-09-01

    In this study, a fatigue crack detection technique, which detects a fatigue crack without relying on any reference data obtained from the intact condition of a target structure, is developed using nonlinear ultrasonic modulation and applied to a real bridge structure. Using two wafer-type lead zirconate titanate (PZT) transducers, ultrasonic excitations at two distinctive frequencies are applied to a target inspection spot and the corresponding ultrasonic response is measured by another PZT transducer. Then, the nonlinear modulation components produced by a breathing-crack are extracted from the measured ultrasonic response, and a statistical classifier, which can determine if the nonlinear modulation components are statistically significant in comparison with the background noise level, is proposed. The effectiveness of the proposed fatigue crack detection technique is experimentally validated using the data obtained from aluminum plates and aircraft fitting-lug specimens under varying temperature and loading conditions, and through a field testing of Yeongjong Grand Bridge in South Korea. The uniqueness of this study lies in that (1) detection of a micro fatigue crack with less than 1 μm width and fatigue cracks in the range of 10-20 μm in width using nonlinear ultrasonic modulation, (2) automated detection of fatigue crack formation without using reference data obtained from an intact condition, (3) reliable and robust diagnosis under varying temperature and loading conditions, (4) application of a local fatigue crack detection technique to online monitoring of a real bridge.

  1. Nondestructive evaluation of a cermet coating using ultrasonic and eddy current techniques

    International Nuclear Information System (INIS)

    Roge, B.; Fahr, A.; Giguere, J.S.R.; McRae, K.I.

    2002-01-01

    This paper describes a series of experiments conducted to characterize cermet coatings using conventional ultrasonic and eddy current techniques as well as an ultrasonic leaky surface wave method. The results demonstrate the ability of these techniques to detect the presence of artificial defects on the surface or beneath the surface of the coating. In addition, ultrasonic tests in particular ultrasonic leaky surface waves demonstrate the ability to detect the presence of manufacturing flaws. Ultrasonic time-of-flight and eddy current quadrature measurements also show sensitivity to variations in coating thickness

  2. Employing innovative techniques to reduce inspection times

    International Nuclear Information System (INIS)

    Heumueller, R.; Guse, G.; Dirauf, F.; Fischer, E.

    1997-01-01

    Shorter inspection periods mean lower revision costs and less tight revision schedules, but must not detract from the quality of inspection findings. This requirement imposes upon the company performing the inspection the need for top achievements both in quality management and in the use of innovative techniques. Flexible equipment systems and inspection techniques adapted to specific purposes are able to reduce inspection times in many inspection jobs. As part of a complete system designed to reduce inspection times, the new Saphir (Siemens Alok Phased Array Integrated Reliable UT-System) inspection equipment system is the core of most of the recent innovations. Being an integrated inspection equipment system, it is able to handle conventional US probes as well as arrays and phased arrays. It is open for further matching to specific inspection and administrative requirements and developments, and it may be incorporated in the network of an integrated system with a database. A technological leap in probe design in the past few years has allowed controllable wave fields to be generated which are in no way inferior to those of conventional probes with fixed angles of incidence. In this way, a number of inspection techniques can be implemented with a single probe. This reduces inspection times, setup and retooling times, and doses. Typical examples already used in practice are the LLT (longitudinal-longitudinal-transverse waves) technique and the integration of inspections for longitudinal and transverse defects in a single run. In the near future, surfaces with complicated curvatures will be inspected by novel modular robot systems consisting of individual modules of linear axes and rotational axes. (orig.) [de

  3. A Study on Nondestructive Technique Using Laser Technique for Evaluation of Carbon fiber Reinforced Plastic

    International Nuclear Information System (INIS)

    Choi, Sang Woo; Lee, Joon Hyun; Seo, Kyeong Cheol; Byun, Joon Hyung

    2005-01-01

    Fiber reinforced plastic material should be inspected in fabrication process in order to enhance quality by prevent defects such as delamination and void. Generally, ultrasonic technique is widely used to evaluate FRP. In conventional ultrasonic techniques, transducer should be contacted on FRP. However, conventional contacting method could not be applied in fabrication process and novel non-contact evaluating technique was required. Laser-based ultrasonic technique was tried to evaluate CFRP plate. Laser-based ultrasonic waves propagated on CFRP were received with various transducers such as accelerometer and AE sensor in order to evaluate the properties of waves due to the variation of frequency. Velocities of laser-based ultrasonic waves were evaluated for various fiber orientation. In addition, laser interferometry was used to receive ultrasonic wave in CFRP and frequency was analysed

  4. Experiments of Long-range Inspection Method in Straight Pipes using Ultrasonic Guided Waves

    International Nuclear Information System (INIS)

    Eom, H. S.; Lim, S. H.; Kim, J. H.; Joo, Y.S.

    2006-02-01

    This report describes experimental results of a long-range inspection method of pipes using ultrasonic guided waves. In chapter 2, theory of guided wave was reviewed. In chapter 3, equipment and procedures which were used in the experiments were described. Detailed specifications of the specimens described in chapter 4. In chapter 5, we analyzed characteristics of guided wave signals according to shapes and sizes of defects and presents results of various signal processing methods

  5. Evaluation of ultrasonic technique to characterize the concentration of boric acid in liquid medium

    International Nuclear Information System (INIS)

    Kohara, Richard Yuzo Ramida

    2015-01-01

    This dissertation is to analyze the viability of using ultrasonic technique to characterize the concentration of boric acid in liquid medium non-invasively, therefore, ultrasonic tests were performed relating different boric acid concentrations with the travel time of the ultrasonic wave, also were evaluated factors able to mask the characterization of these concentrations by ultrasonic technique. The results showed that the ultrasonic technique allows the characterization of boric acid concentrations in liquid medium in very simple terms by the ultrasonic wave travel time, requiring further studies in complex conditions. (author)

  6. In service inspection of SUPERPHENIX 1 vessels: MIR

    International Nuclear Information System (INIS)

    Asty, M.; Viard, J.; Lerat, B.; Saglio, R.

    1985-01-01

    Although no in-service inspection constraints were imposed on the Phenix vessels, the Safety Authorities asked that the design of SUPERPHENIX 1 makes it possible to monitor throughout the lifetime of the reactor, surface and internal defects on the main vessel. A pool design and the presence of heat baffles inside the main vessel make access from the inside of the vessel impossible. Thus, an inspection can only be performed from the outside of the main vessel: the distance between the walls of the main and safety vessels is such that an inspection device can be introduced into the corresponding space. As the design of the reactor precludes radiographic inspection, the method which was selected for monitoring internal defects in the main vessel is ultrasonics. However, the anisotropic structure of austenitic stainless steel welds limits the performance of this technique. The authors present the in-service inspection device, MIR, which has been specially developed for the visual and ultrasonic examination of SUPERPHENIX 1 vessels

  7. Considerations for ultrasonic testing application for on-orbit NDE

    Science.gov (United States)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  8. Risk based inspection experience from the European chemical- and petrochemical industries

    International Nuclear Information System (INIS)

    Kristensen, Hans; Jeppesen, Leif; Larsen, Bjarne; Kim, Na Yon

    2001-01-01

    Ultrasonic Inspection but also examples using the X-ray technique are shown.

  9. Computed Radiography: An Innovative Inspection Technique

    International Nuclear Information System (INIS)

    Klein, William A.; Councill, Donald L.

    2002-01-01

    Florida Power and Light Company's (FPL) Nuclear Division combined two diverse technologies to create an innovative inspection technique, Computed Radiography, that improves personnel safety and unit reliability while reducing inspection costs. This technique was pioneered in the medical field and applied in the Nuclear Division initially to detect piping degradation due to flow-accelerated corrosion. Component degradation can be detected by this additional technique. This approach permits FPL to reduce inspection costs, perform on line examinations (no generation curtailment), and to maintain or improve both personnel safety and unit reliability. Computed Radiography is a very versatile tool capable of other uses: - improving the external corrosion program by permitting inspections underneath insulation, and - diagnosing system and component problems such as valve positions, without the need to shutdown or disassemble the component. (authors)

  10. Under sodium ultrasonic viewing for Fast Breeder Reactors: a review

    International Nuclear Information System (INIS)

    Tarpara, Eaglekumar G.; Patankar, V.H.; Vijayan Varier, N.

    2016-09-01

    Liquid Metal Fast Breeder Reactors (LMFBR/FBR) are of two types: Loop type and Pool type. Many countries like USA, Japan, UK, Russia, China, France, Lithuania, Belgium, Korea, and India have worked extensively on these types of FBRs. FBRs are capable of breeding more fissionable fuel than it consumes like breeding of Plutonium-239 from non-fissionable Uranium-238. In FBR, heat is released by fission process and it must be captured and transferred to the electric generator by the liquid metal coolant (i.e. Sodium). Due to continuous operation and for safety and licensing reasons, periodic inspection and maintenance is required for reactor fuel assemblies which carry nuclear fuels. For this reason, under sodium ultrasonic imaging technique is adopted as in-service inspection activity for viewing of core of FBRs. Since liquid sodium is optically opaque, ultrasonic technique is the only method which can be employed for imaging in liquid sodium. In harsh conditions like high temperature and high radiation, there is a restriction on the development of possible ultrasonic visualization systems and selection of the transducer materials which can operate in the core region of reactor at around 200 °C during shutdown of reactor. This report provides a review of works related to ultrasonic imaging in sodium, different materials used in high temperature transducer assemblies and their different coupling/bonding techniques to achieve maximum transmission efficiency in high temperature sodium environment. The report also provides the overview of different architectures and imaging methods of transducer array elements which were used in LMFBRs for inspection and visualization of the reactor core sub-assemblies. The report is focused on a review of some possible beam forming techniques which may be used for nuclear applications for high temperature environment. Published information of the different simulation models are also reviewed which can be adopted to simulate the

  11. Study of the spectral bandwidth of a double-pass acousto-optic system [Invited].

    Science.gov (United States)

    Champagne, Justine; Kastelik, Jean-Claude; Dupont, Samuel; Gazalet, Joseph

    2018-04-01

    Acousto-optic tunable filters are known as efficient instruments for spectral and spatial filtering of light. In this paper, we analyze the bandwidth dependence of a double-pass filter. The interaction geometry chosen allows the simultaneous diffraction of the ordinary and the extraordinary optical modes by a single ultrasonic frequency. We present the main parameters of a custom device (design, optical range, driving frequency) and experimental results concerning the angular deviation of the beams including the effect of optical birefringence. The spectral resolution and the side lobes' significance are discussed. Spectral bandwidth of such a system is analyzed.

  12. Review of In-Service Inspection and Repair Technique Developments for French Liquid Metal Fast Reactors

    International Nuclear Information System (INIS)

    Baque, F.

    2005-01-01

    In-service monitoring of nuclear plants is indispensable for both the Operator and the Regulator. The notion of in-service monitoring ranges from the continuous monitoring of the reactor in operation to the thorough in-service reactor inspection during programmed shutdowns. However, the highly specific environment found in French liquid metal fast reactor plants - Phenix and Superphenix - makes monitoring and inspection complicated because of the use of a sodium coolant that is hot, opaque, and difficult to drain.The Commissariat a l'Energie Atomique, in collaboration with its traditional French partners, Electricite de France utilities and FRAMATOME/Novatome Engineering, decided to conduct a 6-yr research and development program (1994-2000) to explore this problem vis-a-vis Superphenix, as well as the possibilities of intervening within the reactor block or on components in a sodium environment. Furthermore, the safety reevaluation of Phenix, conducted between 1994 and 2003, represented an excellent 'test bench' during which the limits of inspection processes - applied to an integrated reactor concept - were surpassed using techniques such as fuel subassembly head scanning, ultrasonic examination of the core support, and visual inspection of the cover-gas plenum following a partial sodium draining. Repair techniques were investigated for cleaning of sodium wet structure surfaces, cutting of damaged parts, and welding in sodium aerosol atmosphere. Both conventional and laser processes were tested

  13. Inspection system performance test procedure

    International Nuclear Information System (INIS)

    Jensen, C.E.

    1995-01-01

    This procedure establishes requirements to administer a performance demonstration test. The test is to demonstrate that the double-shell tank inspection system (DSTIS) supplied by the contractor performs in accordance with the WHC-S-4108, Double-Shell Tank Ultrasonic Inspection Performance Specification, Rev. 2-A, January, 1995. The inspection system is intended to provide ultrasonic (UT) and visual data to determine integrity of the Westinghouse Hanford Company (WHC) site underground waste tanks. The robotic inspection system consists of the following major sub-systems (modules) and components: Mobile control center; Deployment module; Cable management assembly; Robot mechanism; Ultrasonic testing system; Visual testing system; Pneumatic system; Electrical system; and Control system

  14. The Round robin test of the PISC-2 programme: plates and ultrasonic procedures used PISC 2 report N.2. Final issue

    International Nuclear Information System (INIS)

    1986-09-01

    Ultrasonic testing is widely used for detecting, locating and sizing defects in primary circuit elements at various stages of plant life. The successive PISC projects have together made up a most notable sustained international effort to assess the effectiveness of these inspection techniques. The Plate Inspection Steering Committee (PISC-I) programme (1976-1980) was intended to establish the capabilities of manual ultrasonic procedure based on the 1974 ASME Code Section XI Procedure. The Programme for the Inspection of Steel Components (PISC-II, 1981-1986) constitutes a broader based evaluation of the best performance obtainable by modern ultrasonic techniques under optimal conditions. The present paper is the second in a series of reports currently being issued which describe the results of the PISC-II studies. Included are descriptions of the four round robin test plates and of the ultrasonic procedures applied to them by the participating inspection teams. The report also lists the participating organisations and gives the time schedule of the tests and an indication of the costs incurred

  15. Development of fuel number reader by ultrasonic imaging techniques

    International Nuclear Information System (INIS)

    Omote, T.; Yoshida, T.

    1991-01-01

    This paper reports on a spent fuel ID number reader using ultrasonic imaging techniques that has been developed to realize efficient and automatic verification of fuel numbers, thereby to reduce mental load and radiation exposure for operators engaged in the verification task. The ultrasonic imaging techniques for automatic fuel number recognition are described. High-speed and high reliability imaging of the spent fuel ID number are obtained by using linear array type ultrasonic probe. The ultrasonic wave is scanned by switching array probe in vertical direction, and scanned mechanically in horizontal direction. Time for imaging of spent fuel ID number on assembly was confirmed less than three seconds by these techniques. And it can recognize spent fuel ID number even if spent fuel ID number can not be visualized by an optical method because of depositing fuel number regions by soft card. In order to recognize spent fuel ID number more rapidly and more reliably, coded fuel number expressed by plural separate recesses form is developed. Every coded fuel number consists of six small holes (about 1 mm dia.) and can be marked adjacent to the existing fuel number expressed by letters and numbers

  16. Development of a multi-beam laser ultrasonic inspection system and its application on flaw sizing

    International Nuclear Information System (INIS)

    Chivavibul, Pornthep; Lin, Shan; Fukutomi, Hiroyuki; Higuchi, Sadao; Ogata, Takashi; Fukuchi, Tetsuo

    2006-01-01

    Laser ultrasonic technique is a powerful tool for non-contact, nondestructive testing of materials. It is expected to apply to where the conventional ultrasonic technique is not applicable. However, this technique suffers from low sensitivity. In order to overcome this shortcoming, a multi-beam laser ultrasonic system was developed to increase signal-to-noise ratio (SNR) and steer beam direction. The system consisted of eight pulsed Nd:YAG lasers used for ultrasonic generation, and a two-wave mixing interferometer with a long-pulsed Nd:YAG used for ultrasonic detection. Spatial and temporal control of the firing of the individual lasers permitted the generation of both phased array single pulse and narrow-band ultrasonic signals. The performance of developed system was verified using aluminum specimens with the wave generation in a slight ablation mode. A significant increase in sensitivity was obtained, with an increase in signal amplitude with no change in noise level. In the narrow band case, tone bursts were successfully generated in both surface and bulk waves. Beam steering of bulk waves was also performed, and the directivity was confirmed by visualization using a conventional transducer. The developed system was applied to flaw sizing using two techniques: shadow and short-path of diffraction (SPOD), using aluminum specimens with 2-mm, 5-mm, 8-mm slit depths. The shadow technique accurately measured the 5- and 8-mm slits, but not the 2-mm slit. The SPOD technique, carried out using a 5-MHz normal longitudinal transducer as a detector instead of TWN interferometer, accurately measured slits in all specimens with an error less than 0.5 mm. (author)

  17. Techniques and software tools for estimating ultrasonic signal-to-noise ratios

    Science.gov (United States)

    Chiou, Chien-Ping; Margetan, Frank J.; McKillip, Matthew; Engle, Brady J.; Roberts, Ronald A.

    2016-02-01

    At Iowa State University's Center for Nondestructive Evaluation (ISU CNDE), the use of models to simulate ultrasonic inspections has played a key role in R&D efforts for over 30 years. To this end a series of wave propagation models, flaw response models, and microstructural backscatter models have been developed to address inspection problems of interest. One use of the combined models is the estimation of signal-to-noise ratios (S/N) in circumstances where backscatter from the microstructure (grain noise) acts to mask sonic echoes from internal defects. Such S/N models have been used in the past to address questions of inspection optimization and reliability. Under the sponsorship of the National Science Foundation's Industry/University Cooperative Research Center at ISU, an effort was recently initiated to improve existing research-grade software by adding graphical user interface (GUI) to become user friendly tools for the rapid estimation of S/N for ultrasonic inspections of metals. The software combines: (1) a Python-based GUI for specifying an inspection scenario and displaying results; and (2) a Fortran-based engine for computing defect signal and backscattered grain noise characteristics. The latter makes use of several models including: the Multi-Gaussian Beam Model for computing sonic fields radiated by commercial transducers; the Thompson-Gray Model for the response from an internal defect; the Independent Scatterer Model for backscattered grain noise; and the Stanke-Kino Unified Model for attenuation. The initial emphasis was on reformulating the research-grade code into a suitable modular form, adding the graphical user interface and performing computations rapidly and robustly. Thus the initial inspection problem being addressed is relatively simple. A normal-incidence pulse/echo immersion inspection is simulated for a curved metal component having a non-uniform microstructure, specifically an equiaxed, untextured microstructure in which the average

  18. Engineering Task Plan for the Ultrasonic Inspection of Hanford Double Shell Tanks (DST) FY2000

    International Nuclear Information System (INIS)

    JENSEN, C.E.

    2000-01-01

    This document facilitates the ultrasonic examination of Hanford double-shell tanks. Included are a plan for engineering activities (individual responsibilities), plan for performance demonstration testing, and a plan for field activities (tank inspection). Also included are a Statement of Work for contractor performance of the work and a protocol to be followed should tank flaws that exceed the acceptance criteria be discovered

  19. Emerging nondestructive inspection methods for aging aircraft

    Energy Technology Data Exchange (ETDEWEB)

    Beattie, A; Dahlke, L; Gieske, J [and others

    1994-01-01

    This report identifies and describes emerging nondestructive inspection (NDI) methods that can potentially be used to inspect commercial transport and commuter aircraft for structural damage. The nine categories of emerging NDI techniques are: acoustic emission, x-ray computed tomography, backscatter radiation, reverse geometry x-ray, advanced electromagnetics, including magnetooptic imaging and advanced eddy current techniques, coherent optics, advanced ultrasonics, advanced visual, and infrared thermography. The physical principles, generalized performance characteristics, and typical applications associated with each method are described. In addition, aircraft inspection applications are discussed along with the associated technical considerations. Finally, the status of each technique is presented, with a discussion on when it may be available for use in actual aircraft maintenance programs. It should be noted that this is a companion document to DOT/FAA/CT-91/5, Current Nondestructive Inspection Methods for Aging Aircraft.

  20. Inspection device for external examination of pressure vessels, preferably for ultrasonic testing of reactor vessels

    International Nuclear Information System (INIS)

    Figlhuber, D.; Gallwas, J.; Weber, R.; Weber, J.

    1978-01-01

    The inspection device is placed in the annular gap between pressure vessel and biological shield of the BWR. In the annulus there is arranged at least one longitudinal rail which has got vertical guideways. Along it there can be moved on testing paths a manipulator with the ultrasonic search unit. The manipulator drive is outside of the inspection annulus. It is coupled to the manipulator by means of a tension member being guided over a reversing unit mounted at the upper end of the longitudinal rail. As a tension member there may be used a drag chain; the drive and the reversing unit are provided with corresponding chain wheels. (DG) [de

  1. Evaluation of Internal Cracks and Collapse in Poplar Wood (Populus nigra during a Conventional Drying Process with Ultrasonic Inspection

    Directory of Open Access Journals (Sweden)

    Saeid ESHAGHI

    2012-05-01

    Full Text Available In this research, internal cracks and collapse of wood, formed during drying process, were measured using ultrasonic inspection. For this purpose, seven poplar (Populus nigra small blocks were dried, according to a time-based schedule. Ultrasonic waves� propagation velocity was measured at both parallel and perpendicular to grain directions, using Sylvatest ultrasound device, during kiln drying process. Results showed that in all dried blocks, waves� propagation velocity in the parallel direction was higher than in the perpendicular direction to grain. Ultrasonic waves� propagation test for non-destructive identification of internal cracks, which occurs in wood during drying process in the parallel direction, was more successful compared to the perpendicular direction. Using ultrasonic waves� propagation test for detection of collapse that occurs in wood during drying process was not useful.

  2. Evaluation of Internal Cracks and Collapse in Poplar Wood (Populus nigra during a Conventional Drying Process with Ultrasonic Inspection

    Directory of Open Access Journals (Sweden)

    Saeid ESHAGHI

    2012-05-01

    Full Text Available In this research, internal cracks and collapse of wood, formed during drying process, were measured using ultrasonic inspection. For this purpose, seven poplar (Populus nigra small blocks were dried, according to a time-based schedule. Ultrasonic waves propagation velocity was measured at both parallel and perpendicular to grain directions, using Sylvatest ultrasound device, during kiln drying process. Results showed that in all dried blocks, waves propagation velocity in the parallel direction was higher than in the perpendicular direction to grain. Ultrasonic waves propagation test for non-destructive identification of internal cracks, which occurs in wood during drying process in the parallel direction, was more successful compared to the perpendicular direction. Using ultrasonic waves propagation test for detection of collapse that occurs in wood during drying process was not useful.

  3. In-service inspection of nuclear power plants

    International Nuclear Information System (INIS)

    Asty, M.; Saglio, R.

    1984-10-01

    The French Commissariat a l'Energie Atomique (Atomic Energy Commission) developed two new non destructive control techniques, focused ultrasonics and multi-frequency eddy currents, which have been shown to allow a better detection and characterization of defects. We present here some of the in-service inspection devices which have been designed for field application of these techniques on the PWR reactors built by EDF, inspection devices of the PWR steam generator tubing and the now developing specific device for main tank and helicoidal tubing steam generator of Super-Phenix 1 [fr

  4. The state-of-the Art of the Established Conventional and Advanced NDE-Techniques and Procedures for Defect Detection and Sizing - Part D: application of ultrasonic techniques for the inspection of austenitic components

    International Nuclear Information System (INIS)

    Edelmann, X.

    1997-01-01

    Ultrasonic examination of austenitic welds is possible in many cases but special techniques have often to be applied. The 'Handbook on the Ultrasonic Examination of Austenitic Welds' of the International Institute of Welding gives advice how to devise procedures for the detection, location and evaluation of ultrasonic indications of weld defects. In most circumstances it is necessary to use angled longitudinal wave probes. Austenitic weld examination is more complex and more expensive than ferritic weld examination. Detection and characterization of intergranular stress corrosion cracking has been improved by special qualification programs of the EPRI NDE Center. Dissimilar Metal welds are difficult to examine. Techniques have been developed for detection of circumferential and axial defects. Cast stainless steel structures are in general still extremely difficult to examine as a recent round robin test of the PISC program has shown. Mechanized examination with adequate data acquisition processing and presentation techniques enables better interpretation of examination results. (author)

  5. Feature extraction for ultrasonic sensor based defect detection in ceramic components

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2014-02-01

    High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

  6. Visualization and quantitative research of stress corrosion cracking using the three-dimensional phased array ultrasonic technique

    International Nuclear Information System (INIS)

    Kitazawa, So; Kono, Naoyuki; Kudo, Takeshi; Isaka, Katsumi

    2013-01-01

    The three-dimensional phased-array (3D-PA) ultrasonic technique has been applied to a stress corrosion cracking (SCC) in base metal, and its results for sizing have been quantitatively evaluated. The 3D-PA allows operators to scan objects volumetrically and to display results as 3D images facilitating evaluation processes considerably. The scanning pattern used is called the moving rotational sectorial-scan (MRS-scan) and it is composed of many sectors of different azimuth angles as moving the probe linearly. The MRS-scan significantly improves the inspection of flaws without skillful searching motion of the probe, because the flaws are stereoscopically insonified by a number of ultrasonic beams coming from various directions. The SCC was evaluated by the MRS-scan with a matrix array probe. Not only the deepest tip but also all parts of the crack were able to be successfully visualized and sized with an accuracy of the root mean square error of 0.9 mm. (author)

  7. Ultrasonic imaging in LMFBRs using digital techniques

    International Nuclear Information System (INIS)

    Fothergill, J.R.; McKnight, J.A.; Barrett, L.M.

    Ultrasonic technology for providing images of components immersed in the opaque sodium of LMFBRs is being developed at RNL. For many years the application has been restricted by the unavailability of convenient ultrasonic sources and receivers capable of withstanding the reactor environment. Until recently, for example, important ultrasonic instrument design, such as for future sweep arms, had to be based on waveguided ultrasonics. RNL have developed an economic immersible transducer that can be deployed during reactor shut-down, when many demands for ultrasonic imaging are made. The transducer design is not suited at present to the sophisticated techniques of phased arrays; consequently image formation must depend on the physical scanning of a target using one or more transducers in pulse-echo mode. The difficulties of access into a fast reactor impose further restrictions. Some applications may involve easy scanning sequences, thus the sweep arm requires only a rotation to provide a map of the reactor core area. For a more detailed examination of the same area, however, special engineering solutions are needed to provide a more satisfactory scanning sequence. A compromise solution involving the rotating shield movement is being used for a PFR experiment to examine a limited area of the core. (author)

  8. Eddy current system for inspection of train hollow axles

    Energy Technology Data Exchange (ETDEWEB)

    Chady, Tomasz; Psuj, Grzegorz; Sikora, Ryszard; Kowalczyk, Jacek; Spychalski, Ireneusz [Department of Electrical and Computer Engineering, Faculty of Electrical Engineering, West Pomeranian University of Technology, Szczecin (Poland)

    2014-02-18

    The structural integrity of wheelsets used in rolling stock is of great importance to the safety. In this paper, electromagnetic system with an eddy current transducer suitable for the inspection of hollow axles have been presented. The transducer was developed to detect surface braking defects having depth not smaller than 0.5 mm. Ultrasound technique can be utilized to inspect the whole axle, but it is not sufficiently sensitive to shallow defects located close to the surface. Therefore, the electromagnetic technique is proposed to detect surface breaking cracks that cannot be detected by ultrasonic technique.

  9. RNL NDT studies related to PWR pressure vessel inlet nozzle inspection

    International Nuclear Information System (INIS)

    Rogerson, A.; Poulter, L.N.J.; Clough, P.; Cooper, A.

    1984-01-01

    Non-destructive examinations of the Reactor Pressure Vessel (RPV) of a Pressurized Water Reactor (PWR) play an important role in assuring vessel integrity throughout its operational life. Automated ultrasonic techniques for the detection and sizing of flaws in thick-section seam welds and near-surface regions in a PWR RPV have been under development at RNL for some time. Techniques for the inspection of complex geometry welds and other regions of the vessel are now being assessed and further developed as part of the UK NDT development programme in support of the Sizewell PWR. One objective of this programme is to demonstrate that the range of ultrasonic techniques already shown to be effective for the inspection of seam welds and inlet nozzle corner regions, through exercises such as the Defect Detection Trials, can also be effective for inspection of these other vessel regions. The nozzle-to-vessel welds and nozzle crotch corners associated with the RPV water inlet and outlet nozzles are two such regions being examined in this programme. In this paper, a review is given of the work performed at RNL in the development of a laboratory-based inspection system for inlet nozzle inspection. The main features of the system in its current stage of development are explained. (author)

  10. Nonlinear time reversal signal processing techniques applied to acousto-mechanical imaging of complex materials

    Czech Academy of Sciences Publication Activity Database

    Dos Santos, S.; Dvořáková, Zuzana; Caliez, M.; Převorovský, Zdeněk

    2015-01-01

    Roč. 138, č. 3 (2015) ISSN 0001-4966 Institutional support: RVO:61388998 Keywords : acousto-mechanical characterization of skin aging * nonlinear elastic wave spectroscopy (NEWS) * PM-space statistical approach Subject RIV: BI - Acoustics

  11. Under sodium ultrasonic imaging system for PFBR

    International Nuclear Information System (INIS)

    Patankar, V.H.; Lalwani, S.K.; Agashe, A.A.

    2014-01-01

    Under Sodium UltraSonic Scanner (USUSS) has been developed to detect the growth and protrusion of fuel sub-assemblies of PFBR, submerged in liquid sodium by using the ultrasonic imaging technique during reactor shut-down when liquid sodium is at 180 ℃. The imaging is carried out prior to every Fuel handling operation. Electronics Division, BARC has designed and developed an 8-Channel Ultrasonic Imaging System (UIS) which consists of 4 downward viewing and 4 side viewing ultrasonic transducers alongwith pulser-receiver, signal processing electronics hardware and software. An automated mechanical scanner developed by IGCAR houses sodium immersible transducers to image the fuel sub assemblies. The system has been successfully tested with dummy protruding and grown FSAs, submerged under liquid sodium. Such ultrasonic imaging systems are not available to India from international market. The USUSS developed indigenously has all the features available in similar systems developed by other countries. After every imaging campaign, the mechanical scanner containing ultrasonic transducers is stored in the Argon filled storage-pit. Before every campaign of USUSS, it is necessary to check the healthiness of the sodium immersible and contaminated ultrasonic transducers, as the under-sodium scanner is decontaminated once in five years. For this purpose, a novel Non Contact Ultrasonic Inspection System (NCUIS) has been designed and developed by Electronics Division, BARC to check the functionality of the high-temperature and contaminated transducers of USUSS, using air-coupled ultrasonic technique. (author)

  12. Non-Destructive Inspection of Impact Damage in Composite Aircraft Panels by Ultrasonic Guided Waves and Statistical Processing.

    Science.gov (United States)

    Capriotti, Margherita; Kim, Hyungsuk E; Scalea, Francesco Lanza di; Kim, Hyonny

    2017-06-04

    This paper discusses a non-destructive evaluation (NDE) technique for the detection of damage in composite aircraft structures following high energy wide area blunt impact (HEWABI) from ground service equipment (GSE), such as heavy cargo loaders and other heavy equipment. The test structures typically include skin, co-cured stringers, and C-frames that are bolt-connected onto the skin with shear ties. The inspection exploits the waveguide geometry of these structures by utilizing ultrasonic guided waves and a line scan approach. Both a contact prototype and a non-contact prototype were developed and tested on realistic test panels subjected to impact in the laboratory. The results are presented in terms of receiver operating characteristic curves that show excellent probability of detection with low false alarm rates for defects located in the panel skin and stringers.

  13. Ultrasonic guided wave interpretation for structural health inspections

    Science.gov (United States)

    Bingham, Jill Paisley

    Structural Health Management (SHM) combines the use of onboard sensors with artificial intelligence algorithms to automatically identify and monitor structural health issues. A fully integrated approach to SHM systems demands an understanding of the sensor output relative to the structure, along with sophisticated prognostic systems that automatically draw conclusions about structural integrity issues. Ultrasonic guided wave methods allow us to examine the interaction of multimode signals within key structural components. Since they propagate relatively long distances within plate- and shell-like structures, guided waves allow inspection of greater areas with fewer sensors, making this technique attractive for a variety of applications. This dissertation describes the experimental development of automatic guided wave interpretation for three real world applications. Using the guided wave theories for idealized plates we have systematically developed techniques for identifying the mass loading of underwater limpet mines on US Navy ship hulls, characterizing type and bonding of protective coatings on large diameter pipelines, and detecting the thinning effects of corrosion on aluminum aircraft structural stringers. In each of these circumstances the signals received are too complex for interpretation without knowledge of the guided wave physics. We employ a signal processing technique called the Dynamic Wavelet Fingerprint Technique (DFWT) in order to render the guided wave mode information in two-dimensional binary images. The use of wavelets allows us to keep track of both time and scale features from the original signals. With simple image processing we have developed automatic extraction algorithms for features that correspond to the arrival times of the guided wave modes of interest for each of the applications. Due to the dispersive nature of the guided wave modes, the mode arrival times give details of the structure in the propagation path. For further

  14. Apparative developments for inservice inspections of reactor pressure vessels

    International Nuclear Information System (INIS)

    Bohn, H.; Ruthrof, K.; Barbian, O.A.; Kappes, W.; Neumann, R.; Stanger, H.K.

    1987-01-01

    Emphasizing PWR pressure vessel (RPV) inspections, recent developments of new generations of automated and mechanized ultrasonic inspection equipment are presented. Starting from general equipment design and inservice implenentation criteria, specific examples are given. Main attention is directed to equipment realization of phased array and ALOK inspection techniques, especially in their combination. Refined aspects of subsequent computer processing and evaluation of defect detection data are described. Analytical features and potential for further developments become evident. Remote controlled RPV inspections are stressed by describing a new generation of central mast manipulators, forming an integral part of total inservice inspection system. (orig./HP)

  15. Super Phenix 1: in Service inspection of main and safety tanks weldments

    International Nuclear Information System (INIS)

    Asty, Michel; Vertut, Jean; Argous, J.P.

    1980-05-01

    In service inspection of the main tank of the Super Phenix 1 reactor is a new demand as compared to Phenix: the authorities have asked that surface and internal defects could be detected and their evolution monitored in the future. The presence of thermal baffles inside the main tank precludes the access on that side: the distance between the main and safety tanks takes into account the room needed for an In Service Inspection module. An inspection vehicle is presently under development, which includes ultrasonic examination (focussed probes) and visual examination (TV cameras) capabilities. We briefly describe the techniques that have been selected for ultrasonic testing and also for the vehicle and its guidance between the tanks

  16. Super Phenix 1: In-service inspection of main and safety tanks weldments

    Energy Technology Data Exchange (ETDEWEB)

    Asty, M [DTech/STA, Centre d' Etudes Nucleaires de Saclay (France); Vertut, J [DPR/STEP, Centre d' Etudes Nucleaires de Saclay (France); Argous, J P [DRNR/STRS, Centre d' Etudes Nucleaires de Cadarache (France)

    1980-11-01

    In Service Inspection of the main tank of the Super Phenix 1 reactor is a new demand compared to Phenix: the authorities have asked that surface and internal defects be detected and their evolution monitored in the future. The presence of thermal baffles inside the main tank precludes the access on that side: the distance between the main and safety tanks takes into account the room needed for an In Service Inspection module. An inspection vehicle is presently under development, which includes ultrasonic examination (focussed probes) and visual examination (TV cameras) capabilities. We briefly describe the techniques that have been selected for ultrasonic testing and also for the vehicle and its guidance between the tanks. (author)

  17. Super Phenix 1: In-service inspection of main and safety tanks weldments

    International Nuclear Information System (INIS)

    Asty, M.; Vertut, J.; Argous, J.P.

    1980-01-01

    In Service Inspection of the main tank of the Super Phenix 1 reactor is a new demand compared to Phenix: the authorities have asked that surface and internal defects be detected and their evolution monitored in the future. The presence of thermal baffles inside the main tank precludes the access on that side: the distance between the main and safety tanks takes into account the room needed for an In Service Inspection module. An inspection vehicle is presently under development, which includes ultrasonic examination (focussed probes) and visual examination (TV cameras) capabilities. We briefly describe the techniques that have been selected for ultrasonic testing and also for the vehicle and its guidance between the tanks. (author)

  18. Reproducibility problems of in-service ultrasonic testing results

    International Nuclear Information System (INIS)

    Honcu, E.

    1974-01-01

    The reproducibility of the results of ultrasonic testing is the basic precondition for its successful application in in-service inspection of changes in the quality of components of nuclear power installations. The results of periodic ultrasonic inspections are not satisfactory from the point of view of reproducibility. Regardless, the ultrasonic pulse-type method is suitable for evaluating the quality of most components of nuclear installations and often the sole method which may be recommended for inspection with regard to its technical and economic aspects. (J.B.)

  19. Inservice inspection of Halden BWR pressure vessel

    International Nuclear Information System (INIS)

    Foerli, O.; Hernes, T.

    1978-01-01

    A description is given of how the recertification inspection of the 20 years old Halden Reactor pressure vessel was carried out in accordance with the latest ASME-CODES, despite the fact that inspection accessibility was poor. As no volumetric inspection had been carried out since the preservice radiography in 1957, the ultrasonic inspection included the high flux region of all welds. In total 70% of longitudinal welds and 20% of bottom circumferential welds were inspected as well as the bottom nozzle connection. The vessel was not designed with provisions for inservice inspection, the welds are unaccessible from the outside and removal of the lid is virtually impossible. The ultrasonic probes could only be loaded through 77 mm diameter holes in the top lid and remotely positioned inside the vessel. The inspection was performed using 450C and 60OC 1 MHz angle probes and 2.25 MHz normal probes in immersion technique. In a zone around the welds, small regions with lack of bonding between the stainless steel cladding and the boiler steel were revealed. One root defect known and accepted from the preservice radiographs was examined. The defect was found to be 6x30mm as a maximum and well within acceptable limits according to the fracture mechanics analysis method recommended in ASME X1. The inspection required a period of three weeks' work in the reactor hall. (UK)

  20. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds

    International Nuclear Information System (INIS)

    Pudovikov, Sergey

    2013-01-01

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  1. Recent development for inservice inspection of reactor pressure vessels

    International Nuclear Information System (INIS)

    Fischer, K.; Engl, G.; Rathgeb, W.; Heumueller, R.

    1991-01-01

    The German Nuclear Code (KTA-rules) requires a full scope inservice inspection (ISI) of reactor pressure vessels within a period of four years. This has a remarkable influence on plant operation and economy. Therefore, the development of advanced inspection equipment and techniques is directed not only to the enhancement of defect detectability and flaw sizing capabilities but also to reducing inspection times. A new manipulator system for PWR vessels together with fast data processing reduces the time for ISI of modern RPVs to 7 days. A new multichannel UT-system based on ALOK principle offers increased ultrasonic information with comfortable and rapid evaluation and presentation of results together with enhanced sizing capabilities. For specific inspection problems characterized by geometrical complexity the application of phased array probes in connection with UT-tomography provides improved ultrasonic information together with a streamlined manipulator principle and simplification of set up and tear down at the component which results in considerable reduction of radiation exposure. (orig.)

  2. Development of ultrasonic testing DSP inspection technique for class 1 system piping in nuclear power plants

    International Nuclear Information System (INIS)

    Ku, Kil Mo; Lee, Ik Whan; Jeong, Hyun Kyu; Park, Moon Ho; Heo, Hyung; Kong, Un Sik

    1996-01-01

    The purpose of this study is to explore the utilization of new constant-Q SSP in ultrasonic NDE. Various engineering problems are reviewed, and suggestions for implementation of the technique are provided. The filters of new Constant-Q SSP centered on frequency points, and normalized type of the filtered signals was not nromalized. The new Constant-Q SSP uses the frequency-dependant response of the interfering coherent noise produced by unresolvable scatters in the resolution range cell of a transducer. It is implemented by splitting the frequency spectrum of the received signal with gaussian bandpass filters. The principles of the SSP and the various optimization algorithms are recalled, and the conventional decomposition method for the SSP was presented

  3. Development of ultrasonic testing DSP inspection technique for class 1 system piping in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ku, Kil Mo; Lee, Ik Whan; Jeong, Hyun Kyu; Park, Moon Ho; Heo, Hyung; Kong, Un Sik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-01-01

    The purpose of this study is to explore the utilization of new constant-Q SSP in ultrasonic NDE. Various engineering problems are reviewed, and suggestions for implementation of the technique are provided. The filters of new Constant-Q SSP centered on frequency points, and normalized type of the filtered signals was not nromalized. The new Constant-Q SSP uses the frequency-dependant response of the interfering coherent noise produced by unresolvable scatters in the resolution range cell of a transducer. It is implemented by splitting the frequency spectrum of the received signal with gaussian bandpass filters. The principles of the SSP and the various optimization algorithms are recalled, and the conventional decomposition method for the SSP was presented.

  4. A beamforming system based on the acousto-optic effect

    DEFF Research Database (Denmark)

    Torras Rosell, Antoni; Barrera Figueroa, Salvador; Jacobsen, Finn

    2012-01-01

    Beamforming techniques are usually based on microphone arrays. The present work uses a beam of light as a sensor element, and describes a beamforming system that locates sound sources based on the acousto-optic effect, this is, the interaction between sound and light. The use of light as a sensin...

  5. Studies on the Influence of Various factors in Ultrasonic Flaw Detection in Ferrite Steel Butt Weld Joints

    International Nuclear Information System (INIS)

    Baby, Sony; Balasubramanian, T.; Pardikar, R. J.

    2003-01-01

    Parametric studies have been conducted into the variability of the factors affecting the ultrasonic testing applied to weldments. The influence of ultrasonic equipment, transducer parameters, test technique, job parameters, defect type and characteristics on reliability far defect detection and sizing was investigated by experimentation. The investigation was able to build up substantial bank of information on the reliability of manual ultrasonic method for testing weldments. The major findings of the study separate into two parts, one dealing with correlation between ultrasonic techniques, equipment and defect parameters and inspection performance effectiveness and other with human factors. Defect detection abilities are dependent on the training, experience and proficiency of the UT operators, the equipment used, the effectiveness of procedures and techniques

  6. Development of NDT techniques for the inspection of WSGHWR pressure tubes

    International Nuclear Information System (INIS)

    Gray, B.S.; Highmore, P.J.; Rudlin, J.R.; Cooper, A.G.

    1979-01-01

    The fuel for the Steam Generating Heavy Water Reactor at Winfrith Heath is contained in vertical Zircaloy pressure tubes and is cooled by boiling light water. This paper describes the development of NDT techniques for the inservice examination of the pressure tubes to provide continuing assurance of the absence of axial crack-like defects. The resultant equipment has to operate in water-filled tubes in the presence of the radiation field due to the irradiated fuel elements in adjacent tubes. Also, a layer of surface oxide on the inside of the tubes has been found to significantly affect the behaviour of a prototype inspection device. To provide adequate sensitivity in these conditions, without the occurrence of unnecessary spurious indications, a combination of techniques has been developed. This involves the use of ultrasonics in both pulse-echo and 'pitch and catch' mode together with a single frequency eddy current technique. Laboratory work using artificial defects is described and also how the development programme was modified to accommodate the results of in-reactor tests using a prototype device. Reference is also made to the development of CCTV equipment to provide a supplementary visual examination. (author)

  7. Studies on Section XI ultrasonic repeatability

    International Nuclear Information System (INIS)

    Jamison, T.D.; McDearman, W.R.

    1981-05-01

    A block representative of a nuclear component has been welded containing intentional defects. Acoustic emission data taken during the welding correlate well with ultrasonic data. Repetitive ultrasonic examinations have been performed by skilled operators using a procedure based on that desribed in ASME Section XI. These examinations were performed by different examination teams using different ultrasonic equipment in such a manner that the effects on the repeatability of the ultrasonic test method caused by the operator and by the use of different equipment could be estimated. It was tentatively concluded that when considering a large number of inspections: (1) there is no significant difference in indication sizing between operators, and (2) there is a significant difference in amplitude and defect sizing when instruments having different, Code acceptable operating characteristics are used. It was determined that the Section XI sizing parameters follow a bivariate normal distribution. Data derived from ultrasonically and physically sizing indications in nuclear components during farication show that the Section XI technique tends to overestimate the size of the reflectors

  8. Non-Destructive Inspection of Impact Damage in Composite Aircraft Panels by Ultrasonic Guided Waves and Statistical Processing

    Directory of Open Access Journals (Sweden)

    Margherita Capriotti

    2017-06-01

    Full Text Available This paper discusses a non-destructive evaluation (NDE technique for the detection of damage in composite aircraft structures following high energy wide area blunt impact (HEWABI from ground service equipment (GSE, such as heavy cargo loaders and other heavy equipment. The test structures typically include skin, co-cured stringers, and C-frames that are bolt-connected onto the skin with shear ties. The inspection exploits the waveguide geometry of these structures by utilizing ultrasonic guided waves and a line scan approach. Both a contact prototype and a non-contact prototype were developed and tested on realistic test panels subjected to impact in the laboratory. The results are presented in terms of receiver operating characteristic curves that show excellent probability of detection with low false alarm rates for defects located in the panel skin and stringers.

  9. Ultrasonic technique for measuring porosity of plasma-sprayed alumina coatings

    Science.gov (United States)

    Parthasarathi, S.; Tittmann, B. R.; Onesto, E. J.

    1997-12-01

    Porosity is an important factor in plasma-sprayed coatings, especially ceramic coatings. Excessive poros-ity can adversely affect the performance of the coated component in various ways. An ultrasonic nonde-structive measurement technique has been developed to measure porosity in plasma-sprayed alumina coatings. The technique is generic and can be extended to other ceramic coating systems. To test the tech-nique, freestanding alumina coatings with varying levels of porosity were fabricated via plasma spray. Samples with varying porosity, obtained through innovative fabrication techniques, were used to gener-ate a calibration curve. The ultrasonic velocity in the low-frequency range was found to be dependent on the density of freestanding coatings (measured via Archimedian techniques). This dependence is the basis of the development of a technique to measure the density of coatings.

  10. Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality

    International Nuclear Information System (INIS)

    Park, Ik Gun

    1994-01-01

    This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to 10μm extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques

  11. Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Yang, Seung Han; Kim, Yong Sik; Lee, Hee Jong

    2010-01-01

    The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection

  12. Nondestructive characterization of metal-matrix-composites by ultrasonic technique

    International Nuclear Information System (INIS)

    Lee, Joon Hyun

    1992-01-01

    Nondestructive characterizations using ultrasonic technique were conducted systematically on Al 2 O 3 short fiber reinforced pure Al and AC8A aluminium metal-matrix composites. In order to determine the elastic moduli of metal-matrix composites(MMCs), Al 2 O 3 /AC8A composites with volume fraction of Al 2 O 3 short fiber varying up to 30% were fabricated by squeeze casting technique. Pure Al and AC8A reinforced with Al 2 O 3 short fiber were also fabricated by changing the fabrication parameters such as the applied pressure, the volume fraction of fiber. The Influences of texture change associated with change of fabrication parameters were investigated using the sophisticated LFB acoustic microscope with the frequency of 225 MHz. Ultrasonic velocities of longitudinal, shear and Rayleigh waves of the composites were measured by pulse-echo method and line-focus-beam(LBF) acoustic microscope. Ultrasonic velocities of the longitudinal, the shear and Rayleigh waves were found to correlate primarily with the volume fraction of Al 2 O 3 . The elastic constants of composites including Young's Modulus, Shear Modulus, Bulk Modulus and Poisson's ratio were determined on the basis of the longitudinal and the shear wave velocities measured by an ultrasonic pulse-echo method. The Young's Modulus of the composites obtained by ultrasonic technique were slightly lower than those measured by 4-point-bend test and also showed relatively good agreements with the calculated results derived from the equal stress condition. The applicability of LFB acoustic microscope on material characterization of the MMCs was discussed on the basis of the relationships between Rayleigh wave velocity as a function of rotated angle of specimen and fabrication parameters of the MMCs.

  13. Optical inspection techniques for security instrumentation

    Science.gov (United States)

    van Renesse, Rudolf L.

    1996-03-01

    This paper reviews four optical inspection systems, in which development TNO Institute of Applied Physics was involved: (1) intaglio scanning and recognition, (2) banknote quality inspection, (3) visualization and reading of a finger pattern, and (4) 3DAS authentication. (1) Intaglio is reserved for high security printing. It renders a tactile relief that can be recognized by a laser scanning technique. This technique is applied by various national banks to detect counterfeit banknotes returning from circulation. A new system is proposed that will detect intaglio on arbitrary wrinkled banknotes. (2) A banknote fitness inspection system (BFIS) that inspects banknotes in specularly reflected light is described. As modern banknotes are provided increasingly with reflective security foils, a new system is proposed that inspects banknotes in specular and diffuse reflection, as well as in transmission. (3) An alternative visualization method for visualization of finger patterns is described, employing a reflective elastomer. A CD scanning system reads the finger patterns. (4) A nonwoven structure has two advantageous properties for card authentication: a random structure which renders each few square millimeters of the pattern uniqueness (identification) and a 3D structure which makes it virtually impossible to be counterfeited (authentication). Both properties are inspected by an extremely simple lenseless reader.

  14. A contribution to phased array ultrasonic inspection of welds: defect patterns and sizing capability

    Energy Technology Data Exchange (ETDEWEB)

    Ciorau, P., E-mail: peter.ciorau@opg.com [Ontario Power Generation Inc., Inspection, Maintenance and Commercial Services, Tiverton, Ontario (Canada)

    2008-07-01

    The paper presents defect patterns for weld inspection detected with phased array ultrasonic technology (PAUT). The sizing capability for length, height, outer and inner ligament for specific implanted weld defects in training samples and mock-ups with thickness between 6.4-52 mm. It is discussed the influence of beam angle on sizing the lack of fusion defect. More than 50 implanted weld defects with 70% crack population were sized using high-frequency (5-10 MHz) linear array probes. The correlation between the design/manufacturer flaw size and PAUT data for length, height and ligament is graphically presented. It was concluded the length is oversized by 2-6 mm, height and inner ligament are undersized by 0.2 to 0.5 mm, and outer ligament is oversized by 0.5 mm. The sizing results were based on non-amplitude techniques and pattern display of S- and B-scan. The sizing capability is far better than ASME XI tolerances for performance demonstration and comparable to time of flight diffraction (TOFD) ideal tolerances. (author)

  15. A contribution to phased array ultrasonic inspection of welds: defect patterns and sizing capability

    International Nuclear Information System (INIS)

    Ciorau, P.

    2008-01-01

    The paper presents defect patterns for weld inspection detected with phased array ultrasonic technology (PAUT). The sizing capability for length, height, outer and inner ligament for specific implanted weld defects in training samples and mock-ups with thickness between 6.4-52 mm. It is discussed the influence of beam angle on sizing the lack of fusion defect. More than 50 implanted weld defects with 70% crack population were sized using high-frequency (5-10 MHz) linear array probes. The correlation between the design/manufacturer flaw size and PAUT data for length, height and ligament is graphically presented. It was concluded the length is oversized by 2-6 mm, height and inner ligament are undersized by 0.2 to 0.5 mm, and outer ligament is oversized by 0.5 mm. The sizing results were based on non-amplitude techniques and pattern display of S- and B-scan. The sizing capability is far better than ASME XI tolerances for performance demonstration and comparable to time of flight diffraction (TOFD) ideal tolerances. (author)

  16. Technique for ultrasonic testing of austenitic steel weldments of NPP components

    International Nuclear Information System (INIS)

    Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

    1987-01-01

    Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

  17. Development of nondestructive evaluation techniques for DAM inspection. Progress report, January 1995 through August 1997

    Energy Technology Data Exchange (ETDEWEB)

    Brown, A. E.; Thomas, G.H.

    1997-09-04

    The Lawrence Livermore National Laboratory has concluded a two and a half year study on the development of an ultrasonic inspection system to inspect post stressed steel tendons on dams and flood gates. The inspection systems were part of a program for the California Department of Water Resources. The effort included the identification of the location and amount of corrosion damage to the tendons, identification of the cause of corrosion, and the technology for inhibiting corrosion. Several NDE methods for inspecting and quantifying damage to steel reinforced concrete water pipes were investigated and presented to the DWR for their consideration. The additional methods included Ground Penetrating RADAR, Electro- Potential Measurements, Infrared Technology, Pipe Inspection Crawlers (designed to travel inside pipelines and simultaneously report on the pipe condition as viewed by ultrasonic methods and video cameras from within the pipeline.) Reference to consultants hired by LLNL for similar on-site corrosion inspections were given to the DWR. The LLNL research into industries that have products to prevent corrosion resulted in the identification of an Innsbruck, Austria, company. This company claims to have products to permanently protect post- or pre-stressed tendons. The caveat is that the tendon protection system must be installed when the tendons are installed because no retrofit is available. Corrosion mitigation on the steel reinforcements surrounding the concrete was addressed through active and passive cathodic protection schemes. The combination of corrosion and erosion were addressed during consideration for the inspection of water-pump impeller-blades that are used in the three stage, million horsepower, pumping stations at Edmunston.

  18. On-Site Evaluation of Large Components Using Saft and Tofd Ultrasonic Imaging

    Science.gov (United States)

    Spies, M.; Rieder, H.; Dillhöfer, A.

    2011-06-01

    This contribution addresses ultrasonic inspection and evaluation of welds in large components. An approach has been developed in order to enhance the reliability of welded ship propellers. The Synthetic Aperture Focusing Technique (SAFT) has been modified with regard to the curved surfaces and the sound attenuation of cast Ni-Al bronzes. For weld inspection in steels the Time-of-Flight Diffraction technique (TOFD) can provide additional information for specific defect orientations. Both techniques have been combined in view of the determination of defect sizes and shapes in longitudinal welds of pipes with diameters of up to 48 inches. Details on the inspection and evaluation concepts as well as experimental results are presented.

  19. Validation results of the pre-service ultrasonic inspections of the Sizewell B pressurizer and steam generators and reactor coolant pump flywheels

    International Nuclear Information System (INIS)

    Conroy, P.J.; Leyland, K.S.

    1995-01-01

    In the UK, concern over the safety issues associated with nuclear power generation resulted in a demand for a public inquiry into the construction and operation of Sizewell ''B'', Britain's first PWR. This public inquiry was additional to the UK's normal licensing process. The onus was placed upon the UK utility, CEGB (now Nuclear Electric plc) to provide evidence to the inquiry to support the case that the plant would be constructed and operated to a sufficiently high standard of safety. Part of the evidence to the inquiry (1) relied upon the ability of ultrasonic inspections to verify that the reactor pressure vessel and other safety critical components (collectively known as IoF components), were free from defects that could threaten structural integrity. At that time, the body of evidence showed that although ultrasonic inspection had the potential to satisfy this requirement, it would be necessary to validate the procedures and key operators used in order to provide assurance that they were adequate. Inspection validation therefore became an integral part of the UK PWR nuclear power program

  20. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  1. Development of Ultrasonic Modulation Probe for Fluorescence Tomography Based on Acousto-Optic Effect

    Directory of Open Access Journals (Sweden)

    Trinh Quang Duc

    2011-01-01

    Full Text Available We have developed an ultrasonic probe for fluorescence modulation to image fluorescence within biological tissues. The probe consists of a focused ultrasonic transducer mounted on actuators for mechanical fan scanning, which can be used in contact with the measuring object aiming for clinical application. The mechanical fan scanning employed in the probe has a beneficial feature of portability. As a result, fluorescent beads, which were localized with the diameter of 2 mm at 20 mm depth in a pork meat tissue, were detected with resolution of 3 mm. The system performance denotes the feasibility of development towards the final goal of ultrasonic fluorescence modulation tomography for clinical applications.

  2. Preliminary investigation of ultrasonic shear wave holography with a view to the inspection of pressure vessels

    International Nuclear Information System (INIS)

    Aldridge, E.E.; Clare, A.B.; Shepherd, D.A.

    1975-01-01

    The manner in which holography would fit into the general scheme of pressure vessel inspection is discussed. Compared to conventional A, B and C presentations holography requires a different processing of the ultrasonic signal and a mechanical scan which may be more demanding than that normally provided for a C display. Preliminary results are presented of the examination of artificial defects in steel plate using shear wave holography. (author)

  3. Shallow Levels Characterization in Epitaxial GaAs by Acousto-Optic Reflectance Shallow Levels Characterization in Epitaxial GaAs by Acousto-Optic Reflectance

    Directory of Open Access Journals (Sweden)

    O. G. Ibarra-Manzano

    2012-02-01

    Full Text Available Optical spectra of light reflection are detected under an influence of ultrasonic wave (UWon a GaAs wafer. The differential spectrum is calculated as a difference between those taken under UW and without that influence on a sample. This acousto-optic differential reflectance(AODR spectrum contains some bands that represent the energetic levels of the shallow centers in a sample. A physical basis of this technique is related to a perturbation of local states by UW. Here, a method is developed for characterization of local states at the surfaces and interfaces in crystals and low-dimensional epitaxial structures based on microelectronics materials. A theoretical model is presented to explain AODR spectra. Also, experiments using epitaxial GaAs structures doped by Te were made. Finally, theoretical and experimental results show that acousto-optic reflectance is an effective tool for characterization of shallow trapping centers in epitaxial semiconductor structures.En este trabajo, utilizamos el espectro de la luz reflejada en una muestra de Arsenuro de Galio (GaAs bajo la influencia de una onda ultrasónica. El diferencial espectral es calculado como una diferencia entre el espectro del material obtenido bajo la influencia del ultrasonido y aquél obtenido sin dicha influencia. Este diferencial de reflectancia espectral acusto-óptico (AODR contiene algunas bandas que representan los niveles energéticos de los centros en la superficie de la muestra. Esta técnica está basada en la perturbación de los estados locales generada por el ultrasonido. Particularmente, este trabajo presenta un método para caracterizar los estados locales en la superficie y las interfaces en los cristales, así como estructuras epiteliales de baja dimensión basadas en materiales semiconductores. Para ello, se presenta un modelo teórico para explicar dicho espectro de reflectancia diferencial (AODR. También se realizaron experimentos con estructuras de GaAs epitelial

  4. Ultrasonic inspection of liquid-metal-filled austenitic stainless steel piping welds

    International Nuclear Information System (INIS)

    Mech, S.J.; Martin, J.D.

    1982-01-01

    The goal of this effort is to reliably detect a crack extending 25 to 50% through the wall of Schedule 40 sodium filled pipe at refueling temperatures (204 0 C [400 0 F]) using remote examination techniques. The task of demonstrating a prototype ultrasonic ISI system under simulated refueling conditions was laid out in two phases. The first phase was initiation of long-lead efforts which were key elements of a practical prototype system, including ultrasonic signal analysis efforts and laboratory prototype support systems. The second phase, dependent on successful completion of the first, consisted of development and demonstration of a prototype system in a simulated ISI environment

  5. Technical regulation of nondestructive inspection

    International Nuclear Information System (INIS)

    1995-01-01

    It starts with the explanation of definition of nondestructive inspection and qualifications for a inspection. It lists the technical regulations of nondestructive inspections which are radiographic testing, ultrasonic flaw detecting test, liquid penetrant test, magnetic particle inspection, eddy current test visual inspection and leakage test.

  6. Mid-IR laser ultrasonic testing for fiber reinforced plastics

    Science.gov (United States)

    Kusano, Masahiro; Hatano, Hideki; Oguchi, Kanae; Yamawaki, Hisashi; Watanabe, Makoto; Enoki, Manabu

    2018-04-01

    Ultrasonic testing is the most common method to detect defects in materials and evaluate their sizes and locations. Since piezo-electric transducers are manually handled from point to point, it takes more costs for huge products such as airplanes. Laser ultrasonic testing (LUT) is a breakthrough technique. A pulsed laser generates ultrasonic waves on a material surface due to thermoelastic effect or ablation. The ultrasonic waves can be detected by another laser with an interferometer. Thus, LUT can realize instantaneous inspection without contacting a sample. A pulse laser with around 3.2 μm wavelength (in the mid-IR range) is more suitable to generate ultrasonic waves for fiber reinforced plastics (FRPs) because the light is well absorbed by the polymeric matrix. On the other hand, such a laser is not available in the market. In order to emit the mid-IR laser pulse, we came up with the application of an optical parametric oscillator and developed an efficient wavelength conversion device by pumping a compact Nd:YAG solid-state laser. Our mid-IR LUT system is most suitable for inspection of FRPs. The signal-to-noise ratio of ultrasonic waves generated by the mid-IR laser is higher than that by the Nd:YAG laser. The purpose of the present study is to evaluate the performance of the mid-IR LUT system in reflection mode. We investigated the effects of the material properties and the laser properties on the generated ultrasonic waves. In addition, C-scan images by the system were also presented.

  7. Development of phased-array ultrasonic testing probe

    International Nuclear Information System (INIS)

    Kawanami, Seiichi; Kurokawa, Masaaki; Taniguchi, Masaru; Tada, Yoshihisa

    2001-01-01

    Phased-array ultrasonic testing was developed for nondestructive evaluation of power plants. Phased-array UT scans and focuses an ultrasonic beam to inspect areas difficult to inspect by conventional UT. We developed a highly sensitive piezoelectric composite, and designed optimized phased-array UT probes. We are applying our phased-array UT to different areas of power plants. (author)

  8. Ultrasonic testing of electron beam closure weld on pressure vessel

    International Nuclear Information System (INIS)

    Andrews, R.W.

    1975-01-01

    One of the special products manufactured at the General Electric Neutron Devices Department (GEND) is a small stainless steel vessel designed to hold a component under high pressure for long periods. The vessel is a thick-walled cylinder with a threaded receptacle into which a plug is screwed and welded after receiving the unit to be tested. The test cavity is then pressurized through a small diameter opening in the bottom and that opening is welded closed. When x-ray inspection techniques did not reveal defective welds at the threaded plug in a pressured vessel, occasional ''leakers'' occurred. With normal equipment tolerances, the electron beam spike tends to wander from the desired path, particularly at the root of the weld. Ultrasonic techniques were used to successfully inspect the weld. The testing technique is based on the observation that ultrasonic energy is reflected from the unwelded screw threads and not from the regions where the threads are completely fused together by welding. Any gas pore or any threaded region outside the weld bead can produce an echo. The units are rotated while the ultrasonic transducer travels in a direction parallel to the axis of rotation and toward the welded end. This produces a helical scan which is converted to a two-dimensional presentation in which incomplete welds can be noted. (U.S.)

  9. Improvements in the UT Inspection of vessel nozzles. Array application

    International Nuclear Information System (INIS)

    Tanarro, A.; Garcia, A.; Izquierdo, J.

    1998-01-01

    Automatic ultrasonic inspection of certain components in nuclear power plants, together with problems related to access of same, result in other difficulties due to the complexity of their geometry and the apparent orientation of possible defects. Array technology, recently developed on the basis of the theoretical principals of phased array technique, has meant that it is now possible to advance in the characterisation, localisation, and sizing of the defects in these components. This has been possible thanks to the discovery of synthetic materials which have allowed us to design and manufacture a new group of ultrasonic transducers. To these we may add new developments in electronics and computer sciences which have facilitated the building of high-powered control systems. This report discusses the work carried out by Tecnatom and Iberdrola in the field of automatic ultrasonic inspection of the vessel nozzles by means of array technology in the BWR at the Cofrentes Nuclear Power Station. The aims of this work were: - To facilitate the detection, characterisation, sizing and positioning of defects - To simplify and improve ultrasonic inspection in order to reduce acquisition times and the cost of same In order to achieve these results the following items were developed: - New array transducers were designed and manufactured - A new data acquisition system was developed - New programs for analysing data and for simulating ultrasonic testing was developed - The results have been validated in mock up. (Author)

  10. Acousto-optic interaction in polyimide coated optical fibers with flexural waves

    OpenAIRE

    ALCUSA-SÁEZ, E. P.; Díez, A.; Rivera-Pérez, E.; Margulis, W.; Norin, L.; Andrés, M. V.

    2017-01-01

    Acousto-optic coupling in polyimide-coated single-mode optical fibers using flexural elastic waves is demonstrated. The effect of the polyimide coating on the acousto-optic interaction process is analyzed in detailed. Theoretical and experimental results are in good agreement. Although the elastic attenuation is significant, we show that acousto-optic coupling can be produced with a reasonably good efficiency. To our knowledge, it is the first experimental demonstration of acousto-optic coupl...

  11. Design and Demonstration of Automated Data Analysis Algorithms for Ultrasonic Inspection of Complex Composite Panels with Bonds

    Science.gov (United States)

    2016-02-01

    all of the ADA called indications into three groups: true positives (TP), missed calls (MC) and false calls (FC). Note, an indication position error...data review burden and improve the reliability of the ultrasonic inspection of large composite structures, automated data analysis ( ADA ) algorithms...thickness and backwall C-scan images. 15. SUBJECT TERMS automated data analysis ( ADA ) algorithms; time-of-flight indications; backwall amplitude dropout

  12. Phased arrays techniques and split spectrum processing for inspection of thick titanium casting components

    International Nuclear Information System (INIS)

    Banchet, J.; Chahbaz, A.; Sicard, R.; Zellouf, D.E.

    2003-01-01

    In aircraft structures, titanium parts and engine members are critical structural components, and their inspection crucial. However, these structures are very difficult to inspect ultrasonically because of their large grain structure that increases noise drastically. In this work, phased array inspection setups were developed to detected small defects such as simulated inclusions and porosity contained in thick titanium casting blocks, which are frequently used in the aerospace industry. A Cut Spectrum Processing (CSP)-based algorithm was then implemented on the acquired data by employing a set of parallel bandpass filters with different center frequencies. This process led in substantial improvement of the signal to noise ratio and thus, of detectability

  13. Case studies in ultrasonic testing

    International Nuclear Information System (INIS)

    Prasad, V.; Satheesh, C.; Varde, P.V.

    2015-01-01

    Ultrasonic testing is widely used Non Destructive Testing (NDT) method and forms the essential part of In-service inspection programme of nuclear reactors. Main application of ultrasonic testing is for volumetric scanning of weld joints followed by thickness gauging of pipelines and pressure vessels. Research reactor Dhruva has completed the first In Service Inspection programme in which about 325 weld joints have been volumetrically scanned, in addition to thickness gauging of 300 meters of pipe lines of various sizes and about 24 nos of pressure vessels. Ultrasonic testing is also used for level measurements, distance measurements and cleaning and decontamination of tools. Two case studies are brought out in this paper in which ultrasonic testing is used successfully for identification of butterfly valve opening status and extent of choking in pipe lines in Dhruva reactor systems

  14. Two-color interpolation of the absorption response for quantitative acousto-optic imaging

    DEFF Research Database (Denmark)

    Bocoum, Maimouna; Gennisson, Jean Luc; Venet, Caroline

    2018-01-01

    Diffuse optical tomography (DOT) is a reliable and widespread technique for monitoring qualitative changes in absorption inside highly scattering media. It has been shown, however, that acousto-optic (AO) imaging can provide significantly more qualitative information without the need for inversio...

  15. Applicability of gamma radiography and ultrasonic testing in welds and castings

    International Nuclear Information System (INIS)

    Krishnamurthy, K.; Wamorkar, R.R.; Jayakumar, T.K.

    1977-01-01

    Technical limitations and advantages of gamma radiography and ultrasonic techniques for flow detection in welds and castings, have been discussed. Limitations of both the testing methods due to orientation, shape and location of defects have been analysed and a few experimental results are presented. Dependence of inspection sensitivity of both the techniques for different types of targets and defects has been indicated. (author)

  16. Ultrasonic imaging of projected components of PFBR

    Energy Technology Data Exchange (ETDEWEB)

    Sylvia, J.I., E-mail: sylvia@igcar.gov.in [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamil Nadu (India); Jeyan, M.R.; Anbucheliyan, M.; Asokane, C.; Babu, V. Rajan; Babu, B.; Rajan, K.K.; Velusamy, K.; Jayakumar, T. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamil Nadu (India)

    2013-05-15

    Highlights: ► Under sodium ultrasonic scanner in PFBR is for detecting protruding objects. ► Feasibility study for detecting Absorber rods and its drive mechanisms. ► Developed in-house PC based ultrasonic imaging system. ► Different case studies were carried out on simulated ARDM's. ► Implemented the experimental results to PFBR application. -- Abstract: The 500 MWe, sodium cooled, Prototype Fast Breeder Reactor (PFBR) is under advanced stage of construction at Kalpakkam in India. Opacity of sodium restricts visual inspection of components immersed in sodium by optical means. Ultrasonic wave passes through sodium hence ultrasonic techniques using under sodium ultrasonic scanners are developed to obtain under sodium images. The main objective of such an Under Sodium Ultrasonic Scanner (USUSS) for Prototype Fast Breeder Reactor (PFBR) is to detect and ensure that no core Sub Assembly (SA) or Absorber Rod or its Drive Mechanism is protruded in the above core plenum before starting the fuel handling operation. Hence, it is necessary to detect and locate the object, if it is protruding the above core plenum. To study the feasibility of detecting the absorber rods and their drive mechanisms using direct ultrasonic imaging technique, experiments were carried out for different orientations and profiles of the projected components in a 5 m diameter water tank. The in-house developed PC based ultrasonic scanning system is used for acquisition and analysis of data. The pseudo three dimensional color images obtained are discussed and the results are applicable for PFBR. This paper gives the details of the features of the absorber rods and their drive mechanisms, their orientation in the reactor core, experimental setup, PC based ultrasonic scanning system, ultrasonic images and the discussion on the results.

  17. Avoiding failures of steam turbine discs by automated ultrasonic inspections

    International Nuclear Information System (INIS)

    Morton, J.; Bird, C.R.

    1994-01-01

    Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied

  18. Demonstrating the capability and reliability of NDT inspections

    International Nuclear Information System (INIS)

    Wooldridge, A.B.

    1996-01-01

    This paper discusses some recent developments in demonstrating the capability of ultrasonics, eddy currents and radiography both theoretically and in practice, and indicates where further evidence is desirable. Magnox Electric has been involved with development of theoretical models for all three of these inspection methods. Feedback from experience on plant is also important to avoid overlooking any practical limitations of the inspections, and to ensure that the metallurgical characteristics of potential defects have been properly taken into account when designing and qualifying the inspections. For critical applications, inspection techniques are often supported by a Technical Justification which draws on all the relevant theoretical and experimental evidence, as well as experience of inspections on plant. The role of technical justifications is discussed in the context of inspection qualification. (author)

  19. Evaluation of phased array UT conditions using ultrasonic visualization technique

    International Nuclear Information System (INIS)

    Furukawa, Takashi; Komura, Ichirou

    2008-01-01

    Phased array provides many advantages over conventional ultrasonic testing method, but phased array has also limitations. This paper describes typical results of the experimental sound field analysis generated from the array probe. A photo-elastic ultrasonic visualization technique was applied in this study. The sound fields of shear wave generated from the array probe was equivalent to that from the fixed angle probe. (author)

  20. Testing of wooden construction elements with ultrasonic echo technique and x-ray

    International Nuclear Information System (INIS)

    Hasenstab, A.; Krause, M.; Osterloh, K.

    2008-01-01

    Damages inside of wooden construction components (e.g. interior rot) or at inaccessible surfaces represent a special problem, since they are difficult to recognize from the outside, they can even cause a sudden failure of the component. As a result the research, it could be proved that ultrasonic echo technique can be used on wood both with longitudinal and transverse waves. Further more the different influences of the wood fibres on the sound velocity of the longitudinal and transverse waves is pointed out on the basis results of measurements. The efficiency of the ultrasonic echo technique is shown on wooden specimens. The combination of ultrasonic echo technique and radiography resulted in a very substantial reduction of possible misinterpretations of damage. There it is possible to detect the damage from the undamaged side of the specimen by ultrasound echo. The spread of the damage can be obtained with mobile x-ray measurements. Finally the results show, that ultrasonic methods are more sensitive starting decay and cracks parallel to the surface.

  1. Applying a nonlinear, pitch-catch, ultrasonic technique for the detection of kissing bonds in friction stir welds.

    Science.gov (United States)

    Delrue, Steven; Tabatabaeipour, Morteza; Hettler, Jan; Van Den Abeele, Koen

    2016-05-01

    Friction stir welding (FSW) is a promising technology for the joining of aluminum alloys and other metallic admixtures that are hard to weld by conventional fusion welding. Although FSW generally provides better fatigue properties than traditional fusion welding methods, fatigue properties are still significantly lower than for the base material. Apart from voids, kissing bonds for instance, in the form of closed cracks propagating along the interface of the stirred and heat affected zone, are inherent features of the weld and can be considered as one of the main causes of a reduced fatigue life of FSW in comparison to the base material. The main problem with kissing bond defects in FSW, is that they currently are very difficult to detect using existing NDT methods. Besides, in most cases, the defects are not directly accessible from the exposed surface. Therefore, new techniques capable of detecting small kissing bond flaws need to be introduced. In the present paper, a novel and practical approach is introduced based on a nonlinear, single-sided, ultrasonic technique. The proposed inspection technique uses two single element transducers, with the first transducer transmitting an ultrasonic signal that focuses the ultrasonic waves at the bottom side of the sample where cracks are most likely to occur. The large amount of energy at the focus activates the kissing bond, resulting in the generation of nonlinear features in the wave propagation. These nonlinear features are then captured by the second transducer operating in pitch-catch mode, and are analyzed, using pulse inversion, to reveal the presence of a defect. The performance of the proposed nonlinear, pitch-catch technique, is first illustrated using a numerical study of an aluminum sample containing simple, vertically oriented, incipient cracks. Later, the proposed technique is also applied experimentally on a real-life friction stir welded butt joint containing a kissing bond flaw. Copyright © 2016

  2. Inspection Correlation Study of Ultrasonic-Based In Situ Structural Health Monitoring Monthly Report for December 2014-January 2015

    Science.gov (United States)

    2015-05-01

    fatigue an induced ultrasonic elastic vibration (via piezoelectric transducers [ PZTs ]) propagates through the dogbone specimen. A receiver PZT picks up...inspection of fatigue crack growth in aluminum 7075-T6 dogbone specimens. Acellent Technologies, Inc., is supporting this project through providing...January 2015. 15. SUBJECT TERMS structural health monitoring, probabilistics, fatigue damage, guided waves, Lamb waves 16. SECURITY CLASSIFICATION OF

  3. Sampling phased array a new technique for signal processing and ultrasonic imaging

    OpenAIRE

    Bulavinov, A.; Joneit, D.; Kröning, M.; Bernus, L.; Dalichow, M.H.; Reddy, K.M.

    2006-01-01

    Different signal processing and image reconstruction techniques are applied in ultrasonic non-destructive material evaluation. In recent years, rapid development in the fields of microelectronics and computer engineering lead to wide application of phased array systems. A new phased array technique, called "Sampling Phased Array" has been developed in Fraunhofer Institute for non-destructive testing. It realizes unique approach of measurement and processing of ultrasonic signals. The sampling...

  4. Advanced inspection and repair techniques for primary side components

    International Nuclear Information System (INIS)

    Elm, Ralph

    1998-01-01

    The availability of nuclear power plant mainly depends on the components of the Nuclear Steam Supply System (NSSS) such as reactor pressure vessel, core internals and steam generators. The last decade has been characterized by intensive inspection and repair work on PWR steam generators. In the future, it can be expected, that the inspection of the reactor pressure vessel and the inspection and repair of its internals, in both PWR and BWR will be one of the challenges for the nuclear community. Due to this challenge, new, advanced inspection and repair techniques for the vital primary side components have been developed and applied, taking into account such issues as: use of reliable and fast inspection methods, repair of affected components instead of costly replacement, reduction of outage time compared to conventional methods, minimized radiation exposure, acceptable costs. This paper reflects on advanced inspection and repair techniques such as: Baffle Former Bolt inspection and replacement, Barrel Former Bolt inspection and replacement, Mechanized UT and visual inspection of reactor pressure vessels, Steam Generator repair by advanced sleeving technology. The techniques described have been successfully applied in nuclear power plants and improved the operation performance of the components and the NPP. (author). 6 figs

  5. Demonstration test of in-service inspection methods

    International Nuclear Information System (INIS)

    Takumi, Kenji

    1987-01-01

    The major objectives of the project are: (1) to demonstrate the reliability of a manual ultrasonic flaw detector and techniques that are used in operating light water reactor plants and (2) to demonstrate the performance and reliability of an automatic ultrasonic flaw detector that is designed to shorten the time required for ISI work and reduce the exposure risk of inspection personnel. The test project consists of three stages. In the first stage, which ended in 1982, defects were added intentionally to a model structure the same in size as a typical 1.1 million kW BWR plant and manual ultrasonic flaw detection tensting was performed. In the second stage, completed in 1984, automatic eddy-current flaw detection testing was carried out for defects in heat transfer piping of a PWP steam generator. In the third stage, which started in 1981 and ended in March 1987, a newly developed automatic ultrasonic flaw detector is applied to testing of defects used for the manual detector performance evaluation. Results have shown that the automatic eddy-current flaw detector under test has an adequately stable performance for practical uses, with a very high reproducibility to permit close inspection of secular deterioration in heat transfer pipes. It has also revealed that both the manual and automatic ultrasonic flaw detectors under test can detect all defects that do not comply with the ASME standards. (Nogami, K.)

  6. A study of the long-range inspection method for on-line monitoring of pipes in nuclear power plants

    International Nuclear Information System (INIS)

    Eom, Heung Seop; Lim, Sa Hoe; Kim, Jae Hee; Kim, Young H.; Song, Sung Jin

    2005-01-01

    Deployment of an advanced on-line monitoring of the component integrity offers the prospect of an improved performance, enhanced safety, and reduced overall cost for nuclear power plants (NPPs). Also ultrasonic guided ultrasonic wave has been known as one of the promising techniques that could be utilized for on-line monitoring, because it enables us to undertake a long-range inspection of structures such as plates and pipes. The present work is aimed at developing a new method using ultrasonic guided waves for the on-line monitoring of pipes. For this purpose we fabricated the necessary hardware and carried out transmitter tuning, group velocity measurement, receiver tuning, and mode identification. Finally we carried out an experiment on a long-range inspection with the developed hardware and the techniques. In the experiment, we could detect the flaws at a distance of about 20M from the transmitter, and we could verify the possibility of using the developed hardware and techniques for on-line monitoring of pipes in NPPs

  7. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. NDE of friction stir welds, nonlinear acoustics, ultrasonic imaging

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Lingvall, Fredrik; Wennerstroem, Erik; Ping Wu [Uppsala Univ., Dept. of Materials Science (Sweden). Signals and Systems

    2004-01-01

    This report contains results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2002/2003. After a short introduction a review of the NDE techniques that have been applied to the assessment of friction stir welds (FSW) is presented. The review is based on the results reported by the specialists from the USA, mostly from the aerospace industry. A separate chapter is devoted to the extended experimental and theoretical research concerning potential of nonlinear waves in NDE applications. Further studies concerning nonlinear propagation of acoustic and elastic waves (classical nonlinearity) are reported. Also a preliminary investigation of the nonlinear ultrasonic detection of contacts and interfaces (non-classical nonlinearity) is included. Report on the continuation of previous work concerning computer simulation of nonlinear propagations of ultrasonic beams in water and in immersed solids is also presented. Finally, results of an investigation concerning a new method of synthetic aperture imaging (SAI) and its comparison to the traditional phased array (PA) imaging and to the synthetic aperture focusing technique (SAFT) are presented. A new spatial-temporal filtering method is presented that is a generalization of the previously proposed filter. Spatial resolution of the proposed method is investigated and compared experimentally to that of classical SAFT and PA imaging. Performance of the proposed method for flat targets is also investigated.

  8. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. NDE of friction stir welds, nonlinear acoustics, ultrasonic imaging

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz; Lingvall, Fredrik; Wennerstroem, Erik; Ping Wu

    2004-01-01

    This report contains results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2002/2003. After a short introduction a review of the NDE techniques that have been applied to the assessment of friction stir welds (FSW) is presented. The review is based on the results reported by the specialists from the USA, mostly from the aerospace industry. A separate chapter is devoted to the extended experimental and theoretical research concerning potential of nonlinear waves in NDE applications. Further studies concerning nonlinear propagation of acoustic and elastic waves (classical nonlinearity) are reported. Also a preliminary investigation of the nonlinear ultrasonic detection of contacts and interfaces (non-classical nonlinearity) is included. Report on the continuation of previous work concerning computer simulation of nonlinear propagations of ultrasonic beams in water and in immersed solids is also presented. Finally, results of an investigation concerning a new method of synthetic aperture imaging (SAI) and its comparison to the traditional phased array (PA) imaging and to the synthetic aperture focusing technique (SAFT) are presented. A new spatial-temporal filtering method is presented that is a generalization of the previously proposed filter. Spatial resolution of the proposed method is investigated and compared experimentally to that of classical SAFT and PA imaging. Performance of the proposed method for flat targets is also investigated

  9. Non-Contact Acousto-Thermal Signatures of Plastic Deformation in TI-6AL-4V

    Science.gov (United States)

    Welter, J. T.; Malott, G.; Schehl, N.; Sathish, S.; Jata, K. V.; Blodgett, M. P.

    2010-02-01

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  10. Korean experience with steam turbine blade inspection

    International Nuclear Information System (INIS)

    Jung, Hyun Kyu; Park, D.Y.; Park, Hyung Jin; Chung, Min Hwa

    1990-01-01

    Several turbine blade accidents in Korea have emphasized the importance of their adequate periodic inspection. As a typical example, a broken blade was found in the Low Pressure (LP) turbine at the 950 MWe KORI unit 3 during the 1986 overhaul after one year commercial operation. Since then the Manufacturer and the Utility company (KEPCO) have been concerned about the need of blade root inspection. The ultrasonic testing was applied to detect cracks in the blade roots without removing the blades from rotor. Due to the complex geometry of the roots, the test results could not be evaluated easily. We feel that the currently applied UT technique seems to be less reliable and more effective method of inspection must be developed in the near future. This paper describes the following items: The causes and analysis of blade damage The inspection techniques and results The remedial action to be taken (Repair and Replacement) The future plan

  11. Avoiding failures of steam turbine discs by automated ultrasonic inspections

    International Nuclear Information System (INIS)

    Bird, C.R.; Morton, J.

    1994-01-01

    Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied. (Author)

  12. Contribution of dynamic focusing to ultrasonic defect characterization; Contribution de la focalisation dynamique a la caracterisation ultrasonore des defauts

    Energy Technology Data Exchange (ETDEWEB)

    Mahaut, S. [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Dept. des Procedes et Systemes Avances]|[Paris-7 Univ., 75 (France)

    1997-12-31

    Non destructive testing of vessels of pressurized water reactors uses ultrasonic focused transducers, with spherically shaped emitting surface or requiring an acoustic lens. But a mechanically focused transducer has to be used for a given inspection zone and for a fixed control configuration. The aim of this thesis is to improve ultrasonic defect characterization using adaptive dynamic focusing. Such a technique makes use of a ultrasonic defect characterization using adaptive dynamic focusing. Such a technique makes use of an ultrasonic transducer split into an array of individually controlled elements, allowing to apply delay and amplitude laws, calculated from modeling or experimentally deduced. Acoustical characteristics of the ultrasonic beam in the inspected specimen this can be electronically controlled; refraction angle, depth focusing, beam width. We briefly describe in the first chapter a theoretical modeling of the ultrasonic field radiated through a fluid/solid interface, extended to phase array transducers. This model is based on the integral formulation of Rayleigh, modified to take into account transmission through a fluid/solid (homogeneous and isotropic), of planar or cylindrical shape. In the second chapter an experimental study of this technique, with delay and amplitude laws given from the model, is presented, showing the efficiency of this method to adjust the acoustic performances. In he third chapter, experimental delay laws, extracted from the time distribution of signals received by the array (issued from a preliminary detected reflector), are used to provide an optimal imaging of the defect. This self-focusing procedure shows to adapt to a defect without using theoretical delays. The last chapter is dedicated to different applications devoted to improved defect characterization. The first application uses amplitude distribution received by the array, pointing out geometric characteristics of the reflector, while the second application

  13. Ultrasonic Waveguide Sensor with a Layer-Structured Plate

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2010-01-01

    In-vessel structures of a sodium-cooled fast reactor (SFR) are submerged in opaque liquid sodium in reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors had developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In the previous studies, the Ultrasonic waveguide sensor module had been designed and manufactured. And the feasibility study of the ultrasonic waveguide sensor has been performed. To Improve the performance of the ultrasonic waveguide sensor module in the under-sodium application, the dispersion effect due to the 10 m long distance propagation of the A 0 -mode Lamb wave should be minimized and the longitudinal leaky wave in a liquid sodium should be generated within the range of the effective radiation angle. In this study, a new concept of ultrasonic waveguide sensor with a layered-structured plate is suggested for the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor and the effective generation of leaky wave in a liquid sodium

  14. Sampling phased array - a new technique for ultrasonic signal processing and imaging

    OpenAIRE

    Verkooijen, J.; Boulavinov, A.

    2008-01-01

    Over the past 10 years, the improvement in the field of microelectronics and computer engineering has led to significant advances in ultrasonic signal processing and image construction techniques that are currently being applied to non-destructive material evaluation. A new phased array technique, called 'Sampling Phased Array', has been developed in the Fraunhofer Institute for Non-Destructive Testing([1]). It realises a unique approach of measurement and processing of ultrasonic signals. Th...

  15. Inspection of Candu Nuclear Reactor Fuel Channels

    International Nuclear Information System (INIS)

    Baron, J.; Jarvis, G.N.; Dolbey, M.P.; Hayter, D.M.

    1986-01-01

    The Channel Inspection and Gauging Apparatus of Reactors (CIGAR) is a fully atomated, remotely operated inspection system designed to perform multi-channel, multi-task inspection of CANDU reactor fuel channels. Ultrasonic techniques are used for flaw detection, (with a sensitivity capable of detecting a 0.075 mm deep notch with a signal to noise ratio of 10 dB) and pressure tube wall thickness and diameter measurements. Eddy currrent systems are used to detect the presence of spacers between the coaxial pressure tube and calandria tube, as well as to measure their relative spacing. A servo-accelerometer is used to estimate the sag of the fuel channels. This advanced inspection system was commissioned and declared in service in September 1985. The paper describes the inspection systems themselves and discussed the results achieved to-date. (author) [pt

  16. Integrate models of ultrasonics examination for NDT expertise

    International Nuclear Information System (INIS)

    Calmon, P.; Lhemery, A.; Lecoeur-Taibi, I.; Raillon, R.

    1996-01-01

    For several years, the French Atomic Energy Commission (CEA) has developed a system called CIVA for multiple-technique NDE data acquisition and processing. Modeling tools for ultrasonic non-destructive testing have been developed and implemented within this allowing direct comparison between measured and predicted results. These models are not only devoted to laboratory uses bus also must be usable by ultrasonic operators without special training in simulation techniques. Therefore, emphasis has been on finding the best compromise between as accurate as possible quantitative predictions and ease, simplicity and speed, crucial requirements in the industrial context. This approach has led us to develop approximate models for the different phenomena involved in ultrasonic inspections: radiation, transmission through interfaces, propagation, scattering by defects and boundaries, reception etc. Two main models have been implemented, covering the most commonly encountered NDT configurations. At first, these two models are shortly described. Then, two examples of their applications are shown. Based on the same underlying theories, specific modeling tools are proposed to industrial partners to answer special requirements. To illustrate this, an example is given of a software used a tool to help experts's interpretation during on-site french PWR vessel inspections. Other models can be implemented in CIVA when some assumptions made in the previous models Champ-Sons and Mephisto are not fulfilled, e. g., when less-conventional testing configurations are concerned. We briefly presents as an example a modeling study of echoes arising from cladded steel surfaces achieved in the laboratory. (authors)

  17. Novel approach of wavelet analysis for nonlinear ultrasonic measurements and fatigue assessment of jet engine components

    Science.gov (United States)

    Bunget, Gheorghe; Tilmon, Brevin; Yee, Andrew; Stewart, Dylan; Rogers, James; Webster, Matthew; Farinholt, Kevin; Friedersdorf, Fritz; Pepi, Marc; Ghoshal, Anindya

    2018-04-01

    Widespread damage in aging aircraft is becoming an increasing concern as both civil and military fleet operators are extending the service lifetime of their aircraft. Metallic components undergoing variable cyclic loadings eventually fatigue and form dislocations as precursors to ultimate failure. In order to characterize the progression of fatigue damage precursors (DP), the acoustic nonlinearity parameter is measured as the primary indicator. However, using proven standard ultrasonic technology for nonlinear measurements presents limitations for settings outside of the laboratory environment. This paper presents an approach for ultrasonic inspection through automated immersion scanning of hot section engine components where mature ultrasonic technology is used during periodic inspections. Nonlinear ultrasonic measurements were analyzed using wavelet analysis to extract multiple harmonics from the received signals. Measurements indicated strong correlations of nonlinearity coefficients and levels of fatigue in aluminum and Ni-based superalloys. This novel wavelet cross-correlation (WCC) algorithm is a potential technique to scan for fatigue damage precursors and identify critical locations for remaining life prediction.

  18. Ultrasonic TOFD method application for steel components and welds of 10 mm wall thickness using ultrasonic flaw detector and ULTRA7 TOFD software

    International Nuclear Information System (INIS)

    Kasarov, R.; Tabakova, B.

    2008-01-01

    Pressure Vessels inspection is carried out using complex of NDT techniques. A relatively recent technique ultrasonic NDJ is the Time-of-Flight Diffraction (TOFD,) method as an effective method for detection and sizing of flaws. One of the way inspection heavy duty steel elements and welds is to use manual TOFD technique with longitudinal waves at refracted angles of 45 to 70 degrees. Typically inspections using this method have been on steel elements and welds varying from 12 mm to 300 mm wall thickness. In this paper is presented examples of using the TOFD techniques for 10 mm wall thickness using USM 35X5 and ULTRA-7 TOFD software. This software provides TOFD inspection design (PCS, sound path, beam coverage, dead zones) and validation services. The calculations of the two dead zones are derived from relatively trigonometric equation, graphically displayed on a PC-screen and weld frame form. Using ULTRA-7 TOFD the user must move the gate at which the flaw is located on PC-screen to determine the depth of defect. The diffraction points graphically displayed in a weld frame form and analyzed using geometry calculations. (authors)

  19. Dynamic Mode Tuning of Ultrasonic Guided Wave Using an Array Transducer

    International Nuclear Information System (INIS)

    Kim, Young H.; Song, Sung J.; Park, Joon S.; Kim, Jae H.; Eom, Heung S.

    2005-01-01

    Ultrasonic guided waves have been widely employed for long range inspection of structures such as plates, rods and pipes. There are numerous modes with different wave velocities, and the appropriate mode selection is one of key techniques in the application of guided waves. In the present work, phase tuning by an array transducer was applied to generate ultrasonic guided waves. For this purpose, 8-channel ultrasonic pulser/receiver and their controller which enables sequential activation of each channels with given time delay were developed. Eight transducers were fabricated in order to generate guided waves by using an array transducer. The selective tuning of wave mode can be achieved by changing the interval between elements of an array transducer

  20. An advanced ultrasonic technique for slow and void fraction measurements of two-phase flow

    International Nuclear Information System (INIS)

    Faccini, J.L.H.; Su, J.; Harvel, G.D.; Chang, J.S.

    2004-01-01

    In this paper, we present a hybrid type counterpropagating transmission ultrasonic technique (CPTU) for flow and time averaging ultrasonic transmission intensity void fraction measurements (TATIU) of air-water two-phase flow, which is tested in the new two-phase flow test section mounted recently onto an existing single phase flow rig. The circular pipe test section is made of 51.2 mm stainless steel, followed by a transparent extruded acrylic pipe aimed at flow visualization. The two-phase flow rig operates in several flow regimes: bubbly, smooth stratified, wavy stratified and slug flow. The observed flow patterns are compared with previous experimental and numerical flow regime map for horizontal two phase flows. These flow patterns will be identified by time averaging transmission intensity ultrasonic techniques which have been developed to meet this particular application. A counterpropagating transmission ultrasonic flowmeter is used to measure the flow rate of liquid phase. A pulse-echo TATIU ultrasonic technique used to measure the void fraction of the horizontal test section is presented. We can draw the following conclusions: 1) the ultrasonic system was able to characterize the 2 flow patterns simulated (stratified and plug flow); 2) the results obtained for water volumetric fraction require more experimental work to determine exactly the technique uncertainties but, a priori, they are consistent with earlier work; and 3) the experimental uncertainties can be reduced by improving the data acquisition system, changing the acquisition time interval from seconds to milliseconds

  1. Detection of defects in multi-layered aramid composites by ultrasonic IR thermography

    Science.gov (United States)

    Pracht, Monika; Swiderski, Waldemar

    2017-10-01

    In military applications, laminates reinforced with aramid, carbon, and glass fibers are used for the construction of protection products against light ballistics. Material layers can be very different by their physical properties. Therefore, such materials represent a difficult inspection task for many traditional techniques of non-destructive testing (NDT). Defects which can appear in this type of many-layered composite materials usually are inaccuracies in gluing composite layers and stratifications or delaminations occurring under hits of fragments and bullets. IR thermographic NDT is considered as a candidate technique to detect such defects. One of the active IR thermography methods used in nondestructive testing is vibrothermography. The term vibrothermography was created in the 1990s to determine the thermal test procedures designed to assess the hidden heterogeneity of structural materials based on surface temperature fields at cyclical mechanical loads. A similar procedure can be done with sound and ultrasonic stimulation of the material, because the cause of an increase in temperature is internal friction between the wall defect and the stimulation mechanical waves. If the cyclic loading does not exceed the flexibility of the material and the rate of change is not large, the heat loss due to thermal conductivity is small, and the test object returns to its original shape and temperature. The most commonly used method is ultrasonic stimulation, and the testing technique is ultrasonic infrared thermography. Ultrasonic IR thermography is based on two basic phenomena. First, the elastic properties of defects differ from the surroundings, and acoustic damping and heating are always larger in the damaged regions than in the undamaged or homogeneous areas. Second, the heat transfer in the sample is dependent on its thermal properties. In this paper, both modelling and experimental results which illustrate the advantages and limitations of ultrasonic IR

  2. Ultrasonic signature

    International Nuclear Information System (INIS)

    Borloo, E.; Crutzen, S.

    1974-12-01

    The unique and tamperproof identification technique developed at Ispra is based on ultrasonic Non-Destructive-Techniques. Reading fingerprints with ultrasonic requires high reproducibility of standard apparatus and transducers. The present report gives an exhaustive description of the ultrasonic technique developed for identification purposes. Different applications of the method are described

  3. Generation and detection technique of laser-ultrasonic

    International Nuclear Information System (INIS)

    Dho, Sang Whoe; Lee, Seung Seok

    1999-01-01

    A number of physical processes may take place when a solid surface is illuminated by a pulse laser. At lower power region these include heating, the generation of thermal waves, elastic waves (ultrasound). At higher powers, material may be ablated from the surface and a plasma formed, while in the sample there may be melting, plastic deformation and even the formation of cracks. In this letter we consider the generation techniques of laser-ultrasonic il all possible state. And we consider the measurement technique of laser-generated ultrasound based on the optical method.

  4. The state-of-the-art of the established conventional and advanced NDE-techniques and procedures for defect detection and sizing

    International Nuclear Information System (INIS)

    Crutzen, S.; Edelmann, X.

    1988-01-01

    This document presents several non-destructive ultrasonic techniques used for the inspection of various welds. Some probes are described and acoustic holography is presented as well as the time-of-flight diffraction (TOFD) technique. The three phases of the Programme for the Inspection of Steel Components (PISC) are described and results of each phase are presented. Eventually, problems related to the examination of austenitic welds are described. Special techniques for the ultrasonic examination of these welds are then presented. (TEC)

  5. The state-of-the-art of the established conventional and advanced NDE-techniques and procedures for defect detection and sizing

    Energy Technology Data Exchange (ETDEWEB)

    Crutzen, S; Edelmann, X

    1988-12-31

    This document presents several non-destructive ultrasonic techniques used for the inspection of various welds. Some probes are described and acoustic holography is presented as well as the time-of-flight diffraction (TOFD) technique. The three phases of the Programme for the Inspection of Steel Components (PISC) are described and results of each phase are presented. Eventually, problems related to the examination of austenitic welds are described. Special techniques for the ultrasonic examination of these welds are then presented. (TEC). 24 refs.

  6. Radiographic inspection and densitometric evaluation of CP-5 reactor fuel

    International Nuclear Information System (INIS)

    Staroba, J.F.; Knoerzer, T.W.

    1978-02-01

    This report covers the radiographic and densitometric techniques used as part of a quality verification program for CP-5 reactor fuel by the Nondestructive Assay Section of the Special Materials Division. Other nondestructive tests used were ultrasonic and gamma-ray spectrometry. The main objectives were to perform a one-hundred percent radiographic inspection of the fuel tubes and to derive a quantitative relationship between fuel thickness and film density with the use of fabricated fuel step wedges. By the use of tangential x-ray techniques, measurements were made of fuel peaks or ''hot spots'' that protruded above the main fuel line. Other general problems in radiographic inspection and solutions for the upgrading of the total radiographic inspection program are also discussed

  7. Nondestructive characterization of materials (ultrasonic and micromagnetic techniques) for strength and toughness prediction and the detection of early creep damage

    International Nuclear Information System (INIS)

    Dobmann, G.; Kroening, M.; Theiner, W.; Willems, H.; Fiedler, U.

    1995-01-01

    In recent years, nondestructive testing techniques for materials characterization have been developed in Germany under the sponsorship of the Ministry of Research and Development, as part of the Reactor Safety Research Programme, in order to provide techniques for PSI and ISI that are sensitive and reliable, in particular with respect to the prediction of strength and toughness. As ferritic steels (pressure vessels and pipelines in the primary circuit) are of special interest, R and D was concentrated on micromagnetic techniques which are sensitive to the microstructure and its changes under service and/or repair conditions. In order to characterize microstructural states superimposed by residual stresses in an unambiguous way, numerical modelling was applied using advanced tools of mathematical approximation theory, i.e. multiregression algorithms and neural networks.For the detection of early creep damage in fossil power plant applications, i.e. micropores and their subsequent development to linked pores and microcracks, besides the micromagnetic techniques an ultrasonic technique was also applied and optimized for in situ applications on components such as pipe bends. Whereas the ultrasonic technique is sensitive to pore concentrations as small as about 0.2%, the parameters of the micromagnetic techniques are mainly influenced by temperature- and load-induced microstructural changes occurring in service, dependent on the steel quality. The techniques are applied at two pipe bends (steel grades 14MoV63 and X20CrMoV121) loaded under near practical conditions during seven inspection intervals between 2048h and 21000h to evaluate the progress of damage. (orig.)

  8. Development of ultrasonic testing technique with a large transducer to inspect the containment vessel plates embedded in concrete for corrosion on nuclear power plant (2)

    International Nuclear Information System (INIS)

    Ishida, Hitoshi

    2005-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. The purpose of this study is establishment of ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely from the accessible point. Experiments to detect artificial hollows simulating corrosion and stud bolts which hold the mold of concrete on a surface of a carbon steel plate mock-up covered with concrete were carried out with newly made low frequency (0.3MHz and 0.5MHz) 90 degrees refraction angle shear horizontal (SH) wave transducers combined with three active elements, which were equivalent to a 120 mm width element. As the results: (1) The echoes from the artificial hollows with a depth of 19 mm and 9.5mm at a distance of 1.5 m and the stud bolts with a diameter of 8mm at a distance of 0.7 - 1.7m could be discriminated clearly. (2) The multiple echoes bouncing three times between the front side and the back side of the plate, which was equivalent to a distance of about 12m, could be discriminated. (3) A divergence angle and a -6dB divergence angle of the large element (combined three elements) transducer were about 7 degrees and about 3 degrees. (4) The echoes from the hollows with a depth of 9.5m could be detected at a distance of 3.6 m with a reflection at the side wall of the mock-up. (5) It was estimated that the maximum distance of detection of the echo from the stud bolt with a diameter of 8mm was about 2.9 ∼ 3.6 m. Therefore we evaluate that the large element transducer can propagate the SH wave to about a half of a distance to the bottom of the embedded containment vessel and it is possible to detect the defects such as corrosion to a distance of 3.6 m. (author)

  9. Development of ultrasonic technique for measure of porosity of UO2 pellets

    International Nuclear Information System (INIS)

    Baroni, Douglas Brandao

    2008-01-01

    The characterization of nuclear fuel is of great importance to guarantee the efficiency and even the safety in the power stations. At present, the techniques used implicate elevated costs with equipment, materials and installations of radiological protection. Besides, because of being destructive techniques, they impose that the checking of the characteristics of this material is done by sampling. In this work a not destructive technique was developed for measures of porosity in ceramic materials with efficiency and precision. The objective of this work is to this technique will be able to be used in laboratory practice for measures in UO 2 pellets, so it would become viable the inspection of up to 100% of the nuclear fuel, guaranteeing bigger control of the characteristics of the used material, turning in increasing safety, efficiency and economy. The innovation of the technique is due to the fact of analysing the specter of frequency of the ultrasonic wrist, and not his time of course in the material, frequently used. In this work 40 ceramic pellets of alumina were used with values of porosity between 5,09% and 37,30%. A system of recognition of signs using artificial neural networks made possible to distinguish pellets with differences of porosity of 0,04%. It was observed that this technique can be used for several others aims, for example, in the determination of the void fraction in regimen of two-phase flow, what is very important to guarantee the efficiency and safety of nuclear reactors. (author)

  10. Ultrasonic propagation velocity in magnetic and magnetorheological fluids due to an external magnetic field

    International Nuclear Information System (INIS)

    Bramantya, M A; Sawada, T; Motozawa, M

    2010-01-01

    Ultrasonic propagation velocity in a magnetic fluid (MF) and magnetorheological fluid (MRF) changes with the application of an external magnetic field. The formation of clustering structures inside the MF and MRF clearly has an influence on the ultrasonic propagation velocity. Therefore, we propose a qualitative analysis of these structures by measuring properties of ultrasonic propagation. Since MF and MRF are opaque, non-contact inspection using the ultrasonic technique can be very useful for analyzing the inner structures of MF and MRF. In this study, we measured ultrasonic propagation velocity in a hydrocarbon-based MF and MRF precisely. Based on these results, the clustering structures of these fluids are analyzed experimentally in terms of elapsed time dependence and the effect of external magnetic field strength. The results reveal hysteresis and anisotropy in the ultrasonic propagation velocity. We also discuss differences of ultrasonic propagation velocity between MF and MRF.

  11. Inspection of Defect Detection Trials Plate 3 by the Materials Physics Department, RNL

    International Nuclear Information System (INIS)

    Rogerson, A.; Poulter, L.N.J.; Dyke, A.V.; Tickle, H.

    1983-11-01

    In January 1982, Risley Nuclear Laboratories (RNL) performed an inspection of Plate 3 of the UKAEA sponsored Defect Detection Trials. A detailed description is given of the ultrasonic techniques and procedures adopted by RNL for this inspection. 0 0 and 70 0 longitudinal twin crystal probes and 70 0 shear probes were used for flaw detection and lateral dimensioning of defects. The time of flight technique was used for through thickness flaw sizing. Comparison is made of the reported inspection results and flaw sizes and locations obtained from destructive examination. All flaws were detected and the reported through thickness sizes were within +- 2 mm of the intended values. (author)

  12. Ultrasonic examination of JBK-75 strip material

    International Nuclear Information System (INIS)

    Cook, K.V.; Cunningham, R.A. Jr.; Lewis, J.C.; McClung, R.W.

    1982-12-01

    An ultrasonic inspection system was assembled to inspect the JBK-75 stainless steel sheath material (for the Large Coil Project) for the Westinghouse-Airco superconducting magnet program. The mechanical system provided for handling the 180-kg (400-lb) coils of strip material [1.6 mm thick by 78 mm wide by 90 to 120 m long (0.064 by 3.07 in. by 300 to 400 ft)], feeding the strip through the ultrasonic inspection and cleaning stations, and respooling the coils. We inspected 54 coils of strip for both longitudinal and laminar flaws. Simulated flaws were used to calibrate both inspections. Saw-cut notches [0.28 mm deep (0.011 in., about 17% of the strip thickness)] were used to calibrate the longitudinal flaw inspections; 1.59-mm-diam (0.063-in.) flat-bottom holes drilled halfway through a calibration strip were used to calibrate the laminar flaw tests

  13. Sizing of small surface-breaking tight cracks by using laser-ultrasonics

    International Nuclear Information System (INIS)

    Ochiai, M.; Miura, T.; Kuroda, H.; Yamamoto, S.; Onodera, T.

    2004-01-01

    On the nondestructive testing, not only detection but also sizing of crack is desirable because the crack depth is one of the most important parameter to evaluate the impact of the crack to the material, to estimate crack growth and ultimately to predict lifetime of the component. Moreover, accurate measurement of the crack depth optimizes countermeasures and timing of repairs, and eventually reduces total cost for plant maintenance. Laser-ultrasonic is a technique that uses two laser beams; one with a short pulse for the generation of ultrasound and another one, long pulse or continuous, coupled to an optical interferometer for detection. The technique features a large detection bandwidth, which is important for small defect inspection. Another feature of laser-ultrasonics is the remote optical scanning of generation and detection points, which enables to inspect components in narrow space and/or having complex shapes. A purpose of this paper is to describe the performance of a laser-ultrasonic testing (LUT) system on stress corrosion cracking (SCC) inspection. We have developed a new technique for sizing shallow cracks, say 0.5-1.5mm, based on the laser-induced surface wave and its frequency analysis. First, sizing capability of the system will be demonstrated by using an artificial surface-breaking slot having depth of 0-2mm in a stainless steel plate. Evaluated depths show good agreement with the machined slot depths within the accuracy of about a few hundred micrometers. Then, SCCs in a stainless steel plate are examined by using the system. Depth of SCC is evaluated every 0.2mm over the crack aperture length. The evaluated depths are compared with the depths measured by the destructive testing. (author)

  14. Crack-depth effects in the cylindrically guided wave technique for bolt and pump-shaft inspections

    International Nuclear Information System (INIS)

    Tsai, Y.M.; Liu, S.N.; Light, G.M.

    1991-01-01

    Nuclear power plants have experienced the failures of bolts and pump shafts. The industry is concerned about nondestructive evaluation (NDE) techniques that can be applied to these components. The cylindrically guided wave technique (CGWT) has been developed to detect the simulated circumferential defects in long bolts and studs. The ultrasonic CGWT employs the zero-degree longitudinal waves constrained to travel within the boundary of the components with cylindrical shape during inspection. When longitudinal waves are guided to travel along a cylinder, and impinge onto a circumferential defect, the waves are scattered at the crack on the cylinder surface. In this work, the wave scattering at the circumferential crack on a long cylinder is investigated. The transfer factor of the scattered waves is calculated for a wide range of frequency spectra. The scattered waveform at a distance away from a crack is calculated. The effect that crack depth exerts to the waveform in CGWT is shown. CGWT signals, waveform calculation and so on are reported. (K.I.)

  15. Economics important in selecting monitoring techniques

    International Nuclear Information System (INIS)

    Moore, D.P.; Byars, H.G.

    1990-01-01

    Failure/risk costs need to be considered when deciding on the type of corrosion monitoring and inspection. Locations with high-pressure, high-velocity streams need closer monitoring. This article discusses the risks associated with different types of fluid streams and the various inspection techniques that can range from a low-cost visual examination to mechanical calipers and electromagnetic, radiographic, and ultrasonic tools

  16. Inspection device for buried equipment

    International Nuclear Information System (INIS)

    Hanawa, Jun.

    1994-01-01

    In an inspection device for a buried equipment, a rail is suspended at the upper portion of a vessel of a pit-vessel type pump buried in a plant building floor, and a truck movable vertical in the vessel along the rail, and an ultrasonic wave probe contained in the truck and urged to the vessel by an electromagnet are disposed. In addition, an elevator moving vertically along a shaft is disposed, and an arm having the ultrasonic probe disposed at the end portion and driven by a piston are disposed to the elevator. The ultrasonic wave probe moves vertically together with the truck along the rail in the vessel while being urged to the vessel by the electromagnet to inspect and measure the state at the inner and outer surfaces of the vessel. Further, the length of the arm is controlled so as to set a predetermined distance between the ultrasonic wave probe and the vessel. Subsequently, the elevator is moved vertically along a shaft passing through a shaft hole of a mount, and the shaft is rotated thereby enabling to inspect and measure the state of the inner and outer surfaces of the vessel. (N.H.)

  17. Ultrasonic system for NDE of fruits and vegetables

    International Nuclear Information System (INIS)

    Jhang, Kyung Young; Jung, Gyoo Hong; Kim, Man Soo

    1999-01-01

    The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. In recent, ultrasonic wave has been considered as a solution for this problem. This study is to construct the ultrasonic inspection system for fruits and vegetables on the basis of pre-knowledge that general frequency band(higher than 100 kHz) ultrasonic waves do not transmitted well due to severe attenuation. Our system includes ultrasonic pulser and receiver, transducers(50 kHz), acoustic hem, pneumatic controller and signal processing units (PC). In order to confirm the performance, several samples (apple, pear, persimmon, kiwi fruit, potato and radish) were tested, and the results showed sufficient possibility to apply to NDE of fruits and vegetables.

  18. In service inspection of superphenix 1 vessels: MIR

    International Nuclear Information System (INIS)

    Asty, M.; Viard, J.; Lerat, B.; Saglio, R.

    1985-02-01

    Presentation of the in-service inspection device, MIR, which has been specially developed for the visual and ultrasonic examination of Super Phenix 1 vessels (surface and internal defects). The inspections take place during fuel handling operations. The inspection device is a robot with a four-wheel drive vehicle which guidance along the welds is achieved by eddy-current devices; visual examination is performed by a television camera and ultrasonic probes are specially resistent to high temperatures

  19. Application of ultrasonic inspection technique for crack depth sizing on nickel based alloy weld. Part 3. Establishment of UT procedure for crack depth sizing by phased array UT

    International Nuclear Information System (INIS)

    Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

    2012-01-01

    Recently, it is reported that the primary water stress corrosion cracking (PWSCC) was occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic testing (UT) is required. Phased array technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

  20. French developments and experience in the field of inservice inspection

    International Nuclear Information System (INIS)

    Saglio, Robert; Destribats, M.-T.; Pigeon, Michel; Roule, Maurice; Touffait, A.-M.

    1979-01-01

    The French PWR nuclear plant program was at the origin of a large amount of R and D work in the field of inservice inspection. The actions which were undertaken may be split up into different levels: - the regulatory level, the R and D level, the design level, the flaw evaluation level. The first results of pre and inservice inspections are presented. The experience gained by French Atomic Energy Commission with new techniques like focussed ultrasonics transducers and multi frequencies Eddy current apparatus are discussed

  1. Robotic inspection of fiber reinforced composites using phased array UT

    Science.gov (United States)

    Stetson, Jeffrey T.; De Odorico, Walter

    2014-02-01

    Ultrasound is the current NDE method of choice to inspect large fiber reinforced airframe structures. Over the last 15 years Cartesian based scanning machines using conventional ultrasound techniques have been employed by all airframe OEMs and their top tier suppliers to perform these inspections. Technical advances in both computing power and commercially available, multi-axis robots now facilitate a new generation of scanning machines. These machines use multiple end effector tools taking full advantage of phased array ultrasound technologies yielding substantial improvements in inspection quality and productivity. This paper outlines the general architecture for these new robotic scanning systems as well as details the variety of ultrasonic techniques available for use with them including advances such as wide area phased array scanning and sound field adaptation for non-flat, non-parallel surfaces.

  2. In-service inspection as an aid to steel pressure vessel reliability

    International Nuclear Information System (INIS)

    Nichols, R.W.

    1975-01-01

    In-service inspection has played an important role in non-nuclear pressure vessel technology, being a legal requirement in many countries. Evidence from surveys of reliability of non-nuclear plant has suggested that such inspections can be effective in reducing the risk of subsequent failures. Recent requirements of the ASME XI code which will be summarised have important implications on the techniques to be used for in-service inspection, and so on design and fabrication aspects. Moreover, in-service inspection can only be an effective procedure if its possible weaknesses are recognised. The first problem is to ensure that an ultrasonic technique is used which is capable of detecting defects of an order of magnitude smaller than the critical size for each particular situation, in whatever defect orientation is important. The potential of different ultrasonic techniques will be compared. Next it is necessary to ensure coverage of all the relevant material. In this respect machine operation is superior to manual scanning, so that manipulation and scanning devices have to be developed. Problems of local geometry and of deviations in geometry have to be discussed with designer and fabricator; plate and clad quality have to be controlled (with respect to surface contour, metallurgical condition and freedom from interfering defects) to ensure inspectability in depth. The reliability of the mechanical and electronic equipment has to be assessed and designed to meet high requirements. Some presentational aids to detection and interpretation will be discussed. Having located a potential defect, the application of fracture mechanics treatments requires knowledge of size, shape and orientation. Some of the problems will be discussed together with possible solutions. (author)

  3. The Hit and Away technique: optimal usage of the ultrasonic scalpel in laparoscopic gastrectomy.

    Science.gov (United States)

    Irino, Tomoyuki; Hiki, Naoki; Ohashi, Manabu; Nunobe, Souya; Sano, Takeshi; Yamaguchi, Toshiharu

    2016-01-01

    Thermal injury and unexpected bleeding caused by ultrasonic scalpels can lead to fatal complications in laparoscopic gastrectomy (LG), such as postoperative pancreatic fistulas (POPF). In this study, we developed the "Hit and Away" protocol for optimal usage of the ultrasonic scalpel, which in essence involves dividing tissues and vessels in batches using the tip of the scalpel to control tissue temperature. To assess the effectiveness of the technique, the surface temperature of the mesocolon of female swine after ultrasonic scalpel activations was measured, and tissue samples were collected to evaluate microscopic thermal injury to the pancreas. In parallel, we retrospectively surveyed 216 patients who had undergone LG before or after the introduction of this technique and assessed the ability of this technique to reduce POPF. The tissue temperature of the swine mesocolon reached 43 °C, a temperature at which adipose tissue melted but fibrous tissue, including vessels, remained intact. The temperature returned to baseline within 3 s of turning off the ultrasonic scalpel, demonstrating the advantage of using ultrasonic scalpel in a pulsatile manner. Tissue samples from the pancreas demonstrated that the extent of thermal injury post-procedure was limited to the capsule of the pancreas. Moreover, with respect to the clinical outcomes before and after the introduction of this technique, POPF incidence decreased significantly from 7.8 to 1.0% (p = 0.021). The "Hit and Away" technique can reduce blood loss and thermal injury to the pancreas and help to ensure the safety of lymph node dissection in LG.

  4. Data merging of infrared and ultrasonic images for plasma facing components inspection

    International Nuclear Information System (INIS)

    Richou, M.; Durocher, A.; Medrano, M.; Martinez-Ona, R.; Moysan, J.; Riccardi, B.

    2009-01-01

    For steady-state magnetic thermonuclear fusion devices which need large power exhaust capability, actively cooled plasma facing components have been developed. In order to guarantee the integrity of these components during the required lifetime, their thermal and mechanical behaviour must be assessed. Before the procurement of the ITER Divertor, the examination of the heat sink to armour joints with non-destructive techniques is an essential topic to be addressed. Defects may be localised at different bonding interfaces. In order to improve the defect detection capability of the SATIR technique, the possibility of merging the infrared thermography test data coming from SATIR results with the ultrasonic test data has been identified. The data merging of SATIR and ultrasonic results has been performed on Carbon Fiber Composite (CFC) monoblocks with calibrated defects, identified by their position and extension. These calibrated defects were realised with machining, with 'stop-off' or by a lack of CFC activation techniques, these last two representing more accurately a real defect. A batch of 56 samples was produced to simulate each possibility of combination with regards to interface location, position and extension and way of realising the defect. The use of a data merging method based on Dempster-Shafer theory improves significantly the detection sensibility and reliability of defect location and size.

  5. Invited Article: Acousto-optic finite-difference frequency-domain algorithm for first-principles simulations of on-chip acousto-optic devices

    Directory of Open Access Journals (Sweden)

    Yu Shi

    2017-02-01

    Full Text Available We introduce a finite-difference frequency-domain algorithm for coupled acousto-optic simulations. First-principles acousto-optic simulation in time domain has been challenging due to the fact that the acoustic and optical frequencies differ by many orders of magnitude. We bypass this difficulty by formulating the interactions between the optical and acoustic waves rigorously as a system of coupled nonlinear equations in frequency domain. This approach is particularly suited for on-chip devices that are based on a variety of acousto-optic interactions such as the stimulated Brillouin scattering. We validate our algorithm by simulating a stimulated Brillouin scattering process in a suspended waveguide structure and find excellent agreement with coupled-mode theory. We further provide an example of a simulation for a compact on-chip resonator device that greatly enhances the effect of stimulated Brillouin scattering. Our algorithm should facilitate the design of nanophotonic on-chip devices for the harnessing of photon-phonon interactions.

  6. Measurement of liquid level in a natural circulation circuit using an ultrasonic technique

    International Nuclear Information System (INIS)

    Barbosa, Amanda Cardozo; Su, Jian

    2017-01-01

    The measurement by an ultrasonic technique of the water level in the expansion tank of the Natural Circulation Circuit (NCC) of the Experimental Thermo-Hydraulic Laboratory of the Institute of Nuclear Engineering is presented. In the single-phase NCC operation the water level in the expansion tank is stable. However, during the two-phase operation, oscillations occur in the water level due to temperature and vacuum fraction variations. Thus, the development of a technique that allows the measurement of these oscillations, will allow an estimation of the variation of the vacuum fraction of the circuit over time. The experimental set - up was performed on a test bench, using an ultrasonic transducer. The ultrasonic technique used is pulse-echo, in which the same transducer is the transmitter and receiver of the signal. The transducer-shoe assembly is part of an ultrasonic system consisting of an ultrasonic signal generating plate, transducers and a computer (PC) with a program in LabView to control the system. The program is able to calculate the transit time that the ultrasonic signals take to cross the tank base wall, the layer (level) of liquid and return to the transducer. Knowing the speed of the ultrasound in the wall and in the liquid it is possible to calculate the thickness of the wall and the height of the liquid. Measurements were made by filling the tank with a known volume of water and under varying temperature conditions, from room temperature to 90 deg C. The liquid heights are determined and the volume of water calculated by measuring the temperature with a digital thermometer. The volumes measured were highly accurate when compared to the known volumes

  7. STADUS - Ultrasonic data acquisition and processing system

    International Nuclear Information System (INIS)

    Saglio, Robert; Birac, A.M.; Frappier, J.C.

    1982-05-01

    The CEA (Commissariat a l'Energie Atomique) has developed a system for the acquisition and analysis of data recorded during ultrasonic testing. Initially this system was designed and built for the needs of in-service inspection of PWR type power reactors. It is in far wider use today for miscellaneous automatic ultrasonic inspection procedures. This system records, in digital form, the ultrasonic data supplied by the transducers (maximum 16 simultaneous channels), and the geometric coordinates defining the position of the inspection tool. Based on these data, which are recorded on floppy disk, this system helps to display data in the form of A SCAN, B SCAN and C SCAN images. In addition, processing programs of data transfer from the STADUS floppy disks have been developed and inserted on computers more powerful than the one used in the STADUS system. These programs serve to obtain different fault charts on an adjustable scale, as well as listings concerning the defect positions and dimensions [fr

  8. Low-frequency acousto-optic backscattering of Bessel light beams

    Science.gov (United States)

    Khilo, Nikolai A.; Belyi, Vladimir N.; Khilo, Petr A.; Kazak, Nikolai S.

    2018-05-01

    The use of Bessel light beams, as well as Bessel acoustic beams, substantially enhances the capabilities of acousto-optic methods for control of optical field. We present a theoretical study of the process of optical Bessel beams conversion by means of backward acousto-optic scattering on a Bessel acoustic field in a transversely isotropic crystal. It is shown that, with an appropriate choice of Bessel beams parameters, the backscattering in visible spectral range can be realized at relatively low acoustic frequencies less than one gigahertz. Under conditions of phase matching and transverse spatial synchronism, the efficiency of backscattering is sufficiently high, which is interesting, for example, for construction of acousto-optic spectral analyzers.

  9. Sound field reconstruction based on the acousto-optic effect

    DEFF Research Database (Denmark)

    Torras Rosell, Antoni; Barrera Figueroa, Salvador; Jacobsen, Finn

    2011-01-01

    be measured with a laser Doppler vibrometer; furthermore, it can be exploited to characterize an arbitrary sound field using tomographic techniques. This paper briefly reviews the fundamental principles governing the acousto-optic effect in air, and presents an investigation of the tomographic reconstruction...... within the audible frequency range by means of simulations and experimental results. The good agreement observed between simulations and measurements is further confirmed with representations of the sound field obtained with traditional microphone array measurements....

  10. On qualification of TOFD technique for austenitic stainless steel welds inspection

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Ona, R. [Tecnatom, San Sebastian de los Reyes (Spain); Viggianiello, S.; Bleuze, A. [Metalscan, Saint-Remy (France)

    2006-07-01

    Time of Flight Diffraction (TOFD) technique is gaining ground as a solid method for detection and sizing of defects. It has been reported that TOFD technique provides good results on the inspection of fine grain steels. However, there are few results regarding the application and performance of this technique on austenitic stainless steels. A big challenge of these inspections is the coarse grain structure that produces low signal to noise ratio and may mask the diffraction signals. Appropriate transducer design, selection of technique parameters and analysis tools could overcome the actual difficulties. In this paper, the main design aspects and parameters of the TOFD technique for austenitic steels are presented. It follows the description of qualification tests carried out to validate the technique for inspecting stainless steels welds. To conclude, discussion of results from actual inspections is shown. (orig.)

  11. Evaluation of the Weldability in Spot Welding using Ultrasonic Technique

    International Nuclear Information System (INIS)

    Hong, Min Sung; Kim, No Hyu

    2005-01-01

    Spot welding is the most widely used in automotive and aerospace industries. The quality of weld depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates is much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary not only to develop the criterion to evaluate the quality of weld but also to obtain the optimal welding conditions for the better performance. In this paper, the steel plates, 0.5 mm through 1.5 mm thickness, have been spot welded at different welding conditions and the nugget sizes are examined by ultrasonic technique (C-scan type). The relationships between the nugget sizes and the weldability have been investigated. The result of ultrasonic technique shows the good agreement with that of the tensile test

  12. Evaluation of the Weldability in Spot Welding using Ultrasonic Technique

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Min Sung [Ajou University, Suwon (Korea, Republic of); Kim, No Hyu [Korea University of Technology and Education, Cheonan (Korea, Republic of)

    2005-06-15

    Spot welding is the most widely used in automotive and aerospace industries. The quality of weld depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates is much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary not only to develop the criterion to evaluate the quality of weld but also to obtain the optimal welding conditions for the better performance. In this paper, the steel plates, 0.5 mm through 1.5 mm thickness, have been spot welded at different welding conditions and the nugget sizes are examined by ultrasonic technique (C-scan type). The relationships between the nugget sizes and the weldability have been investigated. The result of ultrasonic technique shows the good agreement with that of the tensile test

  13. Mode Selection for Axial Flaw Detection in Steam Generator Tube Using Ultrasonic Guided Wave

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Yang, Seung Han; Guon, Ki Il; Kim, Yong Sik

    2009-01-01

    The eddy current testing method is mainly used to inspect steam generator tube during in-service inspection period. But the general problem of assessing the structural integrity of the steam generator tube using eddy current inspection is rather complex due to the presence of noise and interference signal under various conditions. However, ultrasonic testing as a nondestructive testing tool has become quite popular and effective for the flaw detection and material characterization. Currently, ultrasonic guided wave is emerging technique in power industry because of its various merits. But most of previous studies are focused on detection of circumferential oriented flaws. In this study, the steam generator tube of nuclear power plant was selected to detect axially oriented flaws and investigate guided wave mode identification. The longitudinal wave mode is generated using piezoelectric transducer frequency from 0.5 MHz, 1.0 MHz, 2.25MHz and 5MHz. Dispersion based STFT algorithm is used as mode identification tool

  14. Characterisation of ultrasonic structural noise in multiple scattering media using phased arrays

    International Nuclear Information System (INIS)

    Bedetti, T; Dorval, V; Jenson, F; Derode, A

    2013-01-01

    The ultrasonic inspection of multiple scattering media gives rise to structural noise which makes it difficult to detect potential damage or crack inside the component. In order to predict the performances of ultrasonic inspection over such complex media, scattering models can be used. Such models rely on specific key parameters describing the multiple scattering process, which can be determined by specific measurements and post-processing techniques. Such experiments were carried out on stainless steel plates using linear phased-arrays. They consist in recording the response matrix constituted by impulse responses between all the elements of the array. By conducting post-processing on this matrix, we measure the elastic mean free path l e and the correlation distance d c of the recorded noise. Additionally, the dynamic behaviour of the coherent backscattering effect was studied in order to measure the diffusion constant D. Plane-wave beamforming has been applied to the response matrix to improve the angular resolution and the signal-to-noise ratio of the backscattered intensity. Details of postprocessing techniques will be shown

  15. Innovative Ultrasonic Testing (UT) of nuclear components by sampling phased array with 3D visualization of inspection results

    OpenAIRE

    Pudovikov, Sergey; Bulavinov, Andrey; Pinchuk, Roman

    2011-01-01

    Unlike other industrial branches, nuclear industry - when performing UT- is not only asking for a reliable detection, but also for an exact sizing of material defects. Under these objectives ultrasonic imaging plays an important role in practical testing of nuclear components in the data evaluation process as well as for documentation of the inspection results. 2D and 3D sound-field steering by means of phased array technology offers great opportunities for spatially correct visualization of ...

  16. Engineers find climbing techniques work well for dam inspections

    Energy Technology Data Exchange (ETDEWEB)

    O`Shea, M.; Graves, A. [Bureau of Reclamation, Denver, CO (United States)

    1996-10-01

    Climbing techniques adopted by the Bureau of Reclamation to inspect previously inaccessible or difficult to reach features at dams are described. Following the failure of the steel radial-arm gate at Folsom Dam, engineers mounted an effort to reach and inspect the dam`s seven other spillway gates. This close-up examination was performed to: (1) determine the condition of these gates; and (2) gather clues about the failure of the one gate. The access techniques described involved mountaineering techniques, as opposed to high scaling techniques, performed with dynamic and static nylon kermantle ropes.

  17. Comparative study of linear and nonlinear ultrasonic techniques for evaluation thermal damage of tube like structures

    International Nuclear Information System (INIS)

    Li, Weibin; Cho, Younho; Li, Xianqiang

    2013-01-01

    Ultrasonic guided wave techniques have been widely used for long range nondestructive detection in tube like structures. The present paper investigates the ultrasonic linear and nonlinear parameters for evaluating the thermal damage in aluminum pipe. Specimens were subjected to thermal loading. Flexible polyvinylidene fluoride (PVDF) comb transducers were used to generate and receive the ultrasonic waves. The second harmonic wave generation technique was used to check the material nonlinearity change after different heat loadings. The conventional linear ultrasonic approach based on attenuation was also used to evaluate the thermal damages in specimens. The results show that the proposed experimental setup is viable to assess the thermal damage in an aluminum pipe. The ultrasonic nonlinear parameter is a promising candidate for the prediction of micro damages in a tube like structure

  18. A study for soundness of turbine blade root using ultrasonic and phased array

    International Nuclear Information System (INIS)

    Gil, Doo Song; Park, Sang Ki; Cho, Yong Sang; Lee, Sang Gug; Huh, Kuang Bum

    2003-01-01

    Power plant is consisted of many component parts for the generation of the electricity and occasionally, turbine equipment may be caused in break-down because of the damage of the blade root. Phased array ultrasonic testing system has become available for power industry. This research describes the characteristics of phased array ultrasonic testing signal for various type of blade roots in thermal power plant turbines. This application of Phased array ultrasonic testing system has been promoted mainly to save inspection time and labor cost of turbine inspection. The characteristic of phased array ultrasonic testing signal for power plant component in very simple to understand but to difficult for perform the inspection. This paper is focused on the safety of the turbine equipment by the ultrasonic measurement and phased array analysis. As a result of the test through ultrasonic and phased array method, we have concluded that the main damage in these turbine blade roots parts could be generated by the concentrated stress and centrifugal force.

  19. Evaluation of techniques for inspection and diagnostics of HWR pressure tubes

    International Nuclear Information System (INIS)

    Choi, Jong-Ho

    2008-01-01

    Efficient and accurate inspection and diagnostic techniques for various reactor components and systems, especially pressure tubes for Heavy Water Reactors (HWRs), are an important factor in assuring reliable and safe plant operation. To foster international collaboration in the efficient and safe use of nuclear power, the IAEA conducted a Coordinated Research Project (CRP) on Inter-comparison of Techniques for HWR Pressure Tube Inspection and Diagnostics. The objective of the CRP was to inter-compare inspection and diagnostic techniques, in use and being developed, for structural integrity assessment of HWR pressure tubes. During the first phase of the CRP, participants investigated the capability of different techniques to detect and characterize flaws. During the second phase, participants collaborated to determine the hydrogen concentration and to detect and characterize hydride blisters in zirconium alloy pressure tubes. Eight organizations from six countries, which operate HWRs, have participated in this CRP, Most of the techniques examined are well established and many of them are regularly used during in-service inspection of pressure tubes. The inter-comparison of these techniques provides a platform for identifying a particular technique (or a set of techniques), which is more accurate and reliable as compared to others for a specified task. The CRP also witnessed some new methodologies, which can be implemented on in-service inspection tools. These new techniques could complement the existing ones to overcome their limitations, thereby improving the reliability and accuracy of in-service inspection. This CRP also identified future areas of research and development. (author)

  20. Qualification of Manual Phased Array Ultrasonic Techniques for Pipe Weld Inspection in Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Poirier, J.; Hayes, P.; Vicat, F. [GE Inspection Technologies (United States)

    2011-07-01

    Phasor XS can be used for piping weld inspection in any facilities that use EPRI procedures (example: nuclear power plant in Usa, Japan, ...). Whole pipe range is inspected with 5 probes and 6 wedges: 4 1-dimensional probe for sound wave scanning (different frequency, different apertures); 1 dual matrix probe for LW scanning; there are 3 types of wedges optimized for weld inspection. Weld is scanned in 'Raster Scan', maximum range from 35 up to 80 degrees. Probe selection is defined in the procedure according to pipe diameter, pipe thickness and type of access (single or dual side). We have to note that datasets for dual matrix probe are provided with the procedure because this kind of probe cannot be programmed inside Phasor XS

  1. Ultrasonic calibration assembly

    International Nuclear Information System (INIS)

    1981-01-01

    Ultrasonic transducers for in-service inspection of nuclear reactor vessels have several problems associated with them which this invention seeks to overcome. The first is that of calibration or referencing a zero start point for the vertical axis of transducer movement to locate a weld defect. The second is that of verifying the positioning (vertically or at a predetermined angle). Thirdly there is the problem of ascertaining the speed per unit distance in the operating medium of the transducer beam prior to the actual inspection. The apparatus described is a calibration assembly which includes a fixed, generally spherical body having a surface for reflecting an ultrasonic beam from one of the transducers which can be moved until the reflection from the spherical body is the highest amplitude return signal indicating radial alignment from the body. (U.K.)

  2. Ultrasonic imaging in concrete

    International Nuclear Information System (INIS)

    Ribay, G.; Paris, O.; Rambach, J.M.

    2009-01-01

    The third and final protection barrier confining nuclear reactors is usually a concrete containment structure. Monitoring the structural integrity of these barriers is critical in ensuring the safety of nuclear power plants. The Institute for Radiological Protection and Nuclear Safety (IRSN) in France in collaboration with the French Atomic commission (CEA/LIST) has developed an ultrasonic phased-array technique capable of inspecting thick concrete walls. The non-destructive method is dedicated to detect cracks and bulk defects. Given the thickness of the structure (1.2 m) undergoing inspection and the heterogeneity of the concrete, the optimal frequency lies in the 50-300 kHz range. At these frequencies, the ultrasonic beam profiles are widespread (non-directive) with poor signal-to-noise ratio. Previous studies have shown the potential of using phased-array techniques (i.e., beam focusing and beam steering) in order to improve detection resolution and sizing accuracy. In this paper we present experimental studies performed with array up to 16 transducers working at 200 kHz. Experiments are carried out on representative concrete blocks containing artificial defects. One is a reinforced mock-up representative of the first reinforcing mesh of wall containment. Experimental results show that in spite of the reinforcement, artificial defects deep as half a meter can be detected. Reconstructed images resulting from phased array acquisitions on an artificial crack embedded in a concrete block are also presented and discussed. The presented method allows detecting oriented defects in concrete with improved signal to noise ratio and sensibility. A simulation model of the interaction of ultrasound with a heterogeneous medium like concrete is briefly commented. (authors)

  3. Ultrasonic techniques for repair of aircraft structures with bonded composite patches

    Science.gov (United States)

    Smith, S. H.; Senapati, N.; Francini, R. B.

    1994-01-01

    This is a paper on a research and development project to demonstrate a novel ultrasonic process for the field application of boron/epoxy (B/Ep) patches for repair of aircraft structures. The first phase of the project was on process optimization and testing to develop the most practical ultrasonic processing techniques. Accelerated testing and aging behavior of precured B/Ep patches, which were ultrasonically bonded to simulated B-52 wing panel assemblies, were performed by conducting flight-by-flight spectrum loading fatigue tests. The spectrum represented 2340 missions/flights or 30 years of service. The effects of steady-state applied temperature and prior exposure of the B/Ep composite patches were evaluated. Representative experimental results of this phase of the project are presented.

  4. Proposal for Ultrasonic Technique for evaluation elastic constants in UO2 pellets

    International Nuclear Information System (INIS)

    Lopes, Alessandra Susanne Viana Ragone; Baroni, Douglas Brandao; Bittencourt, Marcelo de Siqueira Queiroz; Souza, Mauro Carlos Lopes

    2015-01-01

    Pellets of uranium dioxide are used as fuel in nuclear power reactors, in which are exposed to high thermal gradients. This high energy will initiate fusion in the central part of the pellet. The expansion of the uranium dioxide pellets, resulting from fission products, can cause fissures or cracks, therefore, the study of their behavior is important. This work aims to develop and propose an ultrasonic technique to evaluate the elastic constants of UO 2 pellets. However, because of the difficulties in handling nuclear material, we proposed an initial study of alumina specimens. Alumina pellets are also ceramic material and their porosity and dimensions are in the similar range of dioxide uranium pellets. They also are used as thermal insulation in the fuel rods, operating under the same conditions. They were fabricated and used in two different sets of 10 alumina pellets with densities of 92% and 96%. The developed ultrasonic technique evaluates the traveling time of ultrasonic waves, longitudinal and transverse, and correlates the observed time and the elastic constants of the materials. Equations relating the speed of the ultrasonic wave to the elastic modulus, shear modulus and Poisson's ratio have led to these elastic constants, with graphics of correlation that showed excellent agreement with the literature available for Alumina. In view of the results and the ease of implementation of this technique, we believe that it may easily be used for dioxide uranium pellets, justifying further studies for that application. (author)

  5. Effects of surface-mapping corrections and synthetic-aperture focusing techniques on ultrasonic imaging

    International Nuclear Information System (INIS)

    Barna, B.A.; Johnson, J.A.

    1981-01-01

    Improvements in ultrasonic imaging that can be obtained using algorithms that map the surface of targets are evaluated. This information is incorporated in the application of synthetic-aperture focusing techniques which also have the potential to improve image resolution. Images obtained using directed-beam (flat) transducers and the focused transducers normally used for synthetic-aperture processing are quantitatively compared by using no processing, synthetic-aperture processing with no corrections for surface variations, and synthetic-aperture processing with surface mapping. The unprocessed images have relatively poor lateral resolutions because echoes from two adjacent reflectors show interference effects which prevent their identification even if the spacing is larger than the single-hole resolution. The synthetic-aperture-processed images show at least a twofold improvement in lateral resolution and greatly reduced interference effects in multiple-hole images compared to directed-beam images. Perhaps more importantly, in images of test blocks with substantial surface variations portions of the image are displaced from their actual positions by several wavelengths. To correct for this effect an algorithm has been developed for calculating the surface variations. The corrected images produced using this algorithm are accurate within the experimental error. In addition, the same algorithm, when applied to the directed-beam data, produced images that are not only accurately positioned, but that also have a resolution comparable to conventional synthetic-aperture-processed images obtained from focused-transducer data. This suggests that using synthetic-aperture processing on the type of data normally collected during directed-beam ultrasonic inspections would eliminate the need to rescan for synthetic-aperture enhancement

  6. RIMACS, Reactor Inspection Main Control System

    International Nuclear Information System (INIS)

    2008-01-01

    1 - Description of program or function: RIMACS prepares for automatic inspection files on each inspection item for the reactor. These automatic inspection files provide the data to move RIROB (Reactor Inspection Robot) with laser by interpreting the coordinates of LASPO (Laser Positioner) and the laser detecting device of RIROB in three dimensional space. In addition, when RIROB arrives at the inspecting location, the files provide all values of the manipulator's motions to acquire the ultrasonic data. RIMACS provides various modules in order to perform these complex functions, and the functions are programmed on graphic user interface for the convenience of the user. RIMACS provides various functions, such as insertion of reactor production data, selection of the reactor for inspection, the creation of automatic inspection file, the selection of the inspection item, inspection simulation, and automatic inspection procedures. It also provides all other functions, which are necessary for the inspection, such as operating program download and manual control of LASPO and RIROB, the inspection simulation and the inspection status display by means of the graphic screen, and SODAS (ultra-Sonic Data Acquisition System) drive verification. 2 - Methods: Moving path and operation procedures for inspection robot are generated automatically with Kinematics algorithm. 3 - Restrictions on the complexity of the problem: A graphics display with MS-Window capability is required

  7. Data merging of infrared and ultrasonic images for plasma facing components inspection

    Energy Technology Data Exchange (ETDEWEB)

    Richou, M. [CEA, IRFM, F-13108 Saint Paul-lez-Durance (France)], E-mail: marianne.richou@cea.fr; Durocher, A. [CEA, IRFM, F-13108 Saint Paul-lez-Durance (France); Medrano, M. [Association EURATOM - CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Martinez-Ona, R. [Tecnatom, 28703 S. Sebastian de los Reyes, Madrid (Spain); Moysan, J. [LCND, Universite de la Mediterranee, F-13625 Aix-en-Provence (France); Riccardi, B. [Fusion For Energy, 08019 Barcelona (Spain)

    2009-06-15

    For steady-state magnetic thermonuclear fusion devices which need large power exhaust capability, actively cooled plasma facing components have been developed. In order to guarantee the integrity of these components during the required lifetime, their thermal and mechanical behaviour must be assessed. Before the procurement of the ITER Divertor, the examination of the heat sink to armour joints with non-destructive techniques is an essential topic to be addressed. Defects may be localised at different bonding interfaces. In order to improve the defect detection capability of the SATIR technique, the possibility of merging the infrared thermography test data coming from SATIR results with the ultrasonic test data has been identified. The data merging of SATIR and ultrasonic results has been performed on Carbon Fiber Composite (CFC) monoblocks with calibrated defects, identified by their position and extension. These calibrated defects were realised with machining, with 'stop-off' or by a lack of CFC activation techniques, these last two representing more accurately a real defect. A batch of 56 samples was produced to simulate each possibility of combination with regards to interface location, position and extension and way of realising the defect. The use of a data merging method based on Dempster-Shafer theory improves significantly the detection sensibility and reliability of defect location and size.

  8. Ultrasonic Technique for Density Measurement of Liquids in Extreme Conditions

    Science.gov (United States)

    Kazys, Rymantas; Sliteris, Reimondas; Rekuviene, Regina; Zukauskas, Egidijus; Mazeika, Liudas

    2015-01-01

    An ultrasonic technique, invariant to temperature changes, for a density measurement of different liquids under in situ extreme conditions is presented. The influence of geometry and material parameters of the measurement system (transducer, waveguide, matching layer) on measurement accuracy and reliability is analyzed theoretically along with experimental results. The proposed method is based on measurement of the amplitude of the ultrasonic wave, reflected from the interface of the solid/liquid medium under investigation. In order to enhance sensitivity, the use of a quarter wavelength acoustic matching layer is proposed. Therefore, the sensitivity of the measurement system increases significantly. Density measurements quite often must be performed in extreme conditions at high temperature (up to 220 °C) and high pressure. In this case, metal waveguides between piezoelectric transducer and the measured liquid are used in order to protect the conventional transducer from the influence of high temperature and to avoid depolarization. The presented ultrasonic density measurement technique is suitable for density measurement in different materials, including liquids and polymer melts in extreme conditions. A new calibration algorithm was proposed. The metrological evaluation of the measurement method was performed. The expanded measurement uncertainty Uρ = 7.4 × 10−3 g/cm3 (1%). PMID:26262619

  9. Ultrasonic Technique for Density Measurement of Liquids in Extreme Conditions.

    Science.gov (United States)

    Kazys, Rymantas; Sliteris, Reimondas; Rekuviene, Regina; Zukauskas, Egidijus; Mazeika, Liudas

    2015-08-07

    An ultrasonic technique, invariant to temperature changes, for a density measurement of different liquids under in situ extreme conditions is presented. The influence of geometry and material parameters of the measurement system (transducer, waveguide, matching layer) on measurement accuracy and reliability is analyzed theoretically along with experimental results. The proposed method is based on measurement of the amplitude of the ultrasonic wave, reflected from the interface of the solid/liquid medium under investigation. In order to enhance sensitivity, the use of a quarter wavelength acoustic matching layer is proposed. Therefore, the sensitivity of the measurement system increases significantly. Density measurements quite often must be performed in extreme conditions at high temperature (up to 220 °C) and high pressure. In this case, metal waveguides between piezoelectric transducer and the measured liquid are used in order to protect the conventional transducer from the influence of high temperature and to avoid depolarization. The presented ultrasonic density measurement technique is suitable for density measurement in different materials, including liquids and polymer melts in extreme conditions. A new calibration algorithm was proposed. The metrological evaluation of the measurement method was performed. The expanded measurement uncertainty Uρ = 7.4 × 10(-3) g/cm(3) (1%).

  10. Ultrasonic Technique for Density Measurement of Liquids in Extreme Conditions

    Directory of Open Access Journals (Sweden)

    Rymantas Kazys

    2015-08-01

    Full Text Available An ultrasonic technique, invariant to temperature changes, for a density measurement of different liquids under in situ extreme conditions is presented. The influence of geometry and material parameters of the measurement system (transducer, waveguide, matching layer on measurement accuracy and reliability is analyzed theoretically along with experimental results. The proposed method is based on measurement of the amplitude of the ultrasonic wave, reflected from the interface of the solid/liquid medium under investigation. In order to enhance sensitivity, the use of a quarter wavelength acoustic matching layer is proposed. Therefore, the sensitivity of the measurement system increases significantly. Density measurements quite often must be performed in extreme conditions at high temperature (up to 220 °C and high pressure. In this case, metal waveguides between piezoelectric transducer and the measured liquid are used in order to protect the conventional transducer from the influence of high temperature and to avoid depolarization. The presented ultrasonic density measurement technique is suitable for density measurement in different materials, including liquids and polymer melts in extreme conditions. A new calibration algorithm was proposed. The metrological evaluation of the measurement method was performed. The expanded measurement uncertainty Uρ = 7.4 × 10−3 g/cm3 (1%.

  11. Fundamentals of ultrasonic phased arrays

    CERN Document Server

    Schmerr, Lester W

    2014-01-01

    This book describes in detail the physical and mathematical foundations of ultrasonic phased array measurements.?The book uses linear systems theory to develop a comprehensive model of the signals and images that can be formed with phased arrays. Engineers working in the field of ultrasonic nondestructive evaluation (NDE) will find in this approach a wealth of information on how to design, optimize and interpret ultrasonic inspections with phased arrays. The fundamentals and models described in the book will also be of significant interest to other fields, including the medical ultrasound and

  12. Ultrasonic inspection of steam generator tubing for cracks, wall thinning and cross-sectional deformation

    International Nuclear Information System (INIS)

    Meyer, P.A.; Carodiskey, T.J.

    1988-01-01

    Periodic inspection of steam generator tubing is an important consideration in the efficient operation of a power generating facility. Since the operating life of these generators is finite, failures will occur. Due to the chemistry of the environment, thermal cycling, and other factors, flaws may develop that can cause rapid deterioration of the tubing while the overall performance of the unit may appear normal. In earlier presentation, the authors presented an ultrasonic bore-side array transducer which can be used with a conventional flaw detector instrument for the location of circumferential crack type defects on the outside tube surface. since that time, much additional experience has been gained on the performance of these probes. Probe performance has been characterized using fatigue crack samples and these results are reviewed. Probes have also been developed having 16 elements for use in larger diameter (25 mm) tubes. The bore-side array concept has been expanded to normal incidence tube well inspection allowing simultaneous wall thickness and eccentricity measurement which is very useful in the assessment of tube wastage and deformation. Preliminary data obtained in this area is presented

  13. Mechanized ultrasonic inspection of austenitic pipe systems; Mechanisierte Ultraschallpruefung von austenitischen Rohrleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Dressler, K.; Luecking, J.; Medenbach, S. [ABB ZAQ GmbH, Essen (Germany)

    1999-08-01

    The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [Deutsch] Das Ziel dieses Beitrages ist die Vorstellung der von der ABB ZAQ GmbH eingesetzten Standardprueftechniken fuer die Pruefung austenitischer Anlagenkomponenten. Im einzelnen wird die Grundwerkstoffpruefung (Rohre, Boegen, Formstuecke), die Schweissnahtpruefung und die Mischnahtpruefung angesprochen. Es werden dabei die Techniken fuer `Detection` und `Sizing` differenziert betrachtet und erlaeutert. (orig.)

  14. CAT -- computer aided testing for resonant inspection

    International Nuclear Information System (INIS)

    Foley, David K.

    1998-01-01

    Application of computer technology relates to inspection and quality control. The computer aided testing (CAT) can be used to analyze various NDT technologies, such as eddy current, ultrasonics, and resonant inspection

  15. Advanced NDE (ANDE) and its application for pressure tube inspections in OPG reactors

    Energy Technology Data Exchange (ETDEWEB)

    Jarron, D.; Trelinski, M.; Kretz, S. [Ontario Power Generation, Ajax, Ontario (Canada)]. E-mail: don.jarron@opg.com; mike.trelinski@opg.com; steve.kretz@opg.com

    2006-07-01

    Periodic and in-service inspections of CANDU fuel channels are essential for the proper assessment of the structural integrity of these vital components. The arrival of new delivery devices for fuel channel inspections (Universal Delivery Machine) has driven new methods for gathering and analyzing NDE data. The Advanced Non-Destructive Examination (ANDE) system has been designed and field implemented as a high speed data acquisition system to meet the requirements of the CSA N285.4 code. It was built from the solid foundation of CIGAR experience and uses cutting edge hardware and software to attain high speed data collection enabling relatively quick inspection of a large number of fuel channels. The capabilities of the ANDE inspection system include: Surface and volumetric inspection of pressure tube by ultrasonics; Flaw characterization by ultrasonics; Pressure tube diameter measurements; Pressure tube thickness measurements; Garter Spring location by Eddy Current; Garter Spring location by ultrasonics; Pressure tube sag measurement. In addition to the above, selected flaws/areas of a pressure tube can be replicated using a two plate ANDE replica tool. At the heart of the inspection system is a set of twelve ultrasonic probes positioned in such a way that the inspected areas are examined from various angles and directions and by various ultrasonic wave modes (shear and longitudinal). High frequency ultrasound used for the examinations allows for reliable detection of small flaws. Separate sensors have been installed on the inspection head for Garter Spring location and sag measurements. (author)

  16. Study of ultrasonic characterization and propagation in austenitic welds: The MOSAICS project

    Energy Technology Data Exchange (ETDEWEB)

    Chassignole, Bertrand, E-mail: bertrand.chassignole@edf.fr [EDF R and D, MMC department, Les Renardières, 77818 Moret sur Loing (France); Recolin, Patrick, E-mail: patrick.recolin@dcnsgroup.com [DCNS CESMAN, 44620 La montagne (France); Leymarie, Nicolas, E-mail: nicolas.leymarie@cea.fr [CEA LIST, 91191 Gif-sur-Yvette (France); Gueudré, Cécile, E-mail: cecile.gueudre@univ-amu.fr [LMA, Aix Marseille Université, CNRS, UPR 7051, F-13402 Marseille Cedex 20 (France); Guy, Philippe, E-mail: philippe.guy@insa-lyon.fr [INSA Lyon, LVA laboratory, 69621 Villeurbanne (France); Elbaz, Deborah, E-mail: deborah.elbaz@extende.com [Extende, 91400 Orsay (France)

    2015-03-31

    Regulatory requirements enforce a volumetric inspection of welded components of nuclear equipments. However, the multi-pass austenitic welds are characterized by anisotropic and heterogeneous structures which lead to numerous disturbances of the ultrasonic beam. The MOSAICS project supported by the ANR (French National Research Agency) aims at matching various approaches to improve the prediction of the ultrasonic testing in those welds. The first stage consists in characterizing the weld structure (determination of the columnar grain orientation and measurements of elastic constants and attenuation coefficients). The techniques of characterization provide input data for the modeling codes developed in another task of the project. For example, a 3D version of the finite elements code ATHENA is developed by EDF R and D to take into account anisotropic texture in any direction. Semi-analytical models included in CIVA software are also improved to better predict the ultrasonic propagation in highly anisotropic and heterogeneous structures. The last stage deals with modeling codes validation based on experimental inspections on representative mock-ups containing calibrated defects. The objective of this paper is to give an overview of the MOSAICS project and to present specific results illustrating the various tasks.

  17. A Simple Ultrasonic Experiment Using a Phase Shift Detection Technique.

    Science.gov (United States)

    Yunus, W. Mahmood Mat; Ahmad, Maulana

    1996-01-01

    Describes a simple ultrasonic experiment that can be used to measure the purity of liquid samples by detecting variations in the velocity of sound. Uses a phase shift detection technique that incorporates the use of logic gates and a piezoelectric transducer. (JRH)

  18. A study for soundness of turbine blade root using ultrasonic and phased array

    International Nuclear Information System (INIS)

    Gil, Doo Song; Park, Sang Ki; Cho, Yong Sang; Lee, Sang Gug; Huh, Kuang Bum

    2003-01-01

    Power plant is consisted of many component parts for the generation of the electricity, and occasionally, turbine equipment may be caused in break-down because of the damage of the blade root. Phased array ultrasonic testing system has become available for practical application in complicated geometry such as turbine blade root, tenon, disc in power industry. This research describes the characteristics of phased array ultrasonic testing signal for various type of blade roots in thermal Power Plant turbines. This application of Phased array ultrasonic testing system has been promoted mainly to save inspection time and labor cost of turbine inspection. The characteristic of phased array ultrasonic testing signal for power plant component in very simple to understand but to difficult for perform the inspection. This paper is focused on the safety of the turbine equipment by the ultrasonic measurement and phased array analysis. As a result of the test through ultrasonic and phased array method, we have concluded that the main damage in these turbine blade root parts could be generated by the concentrated stress and centrifugal force.

  19. Some recollections on acousto-optics research at the University of Gdańsk in the light of international cooperation and of the history of Spring Schools on Acousto-Optics and Applications.

    Science.gov (United States)

    Kwiek, Piotr; Sliwiński, Antoni

    2009-03-01

    Some historical features of international cooperation that have been a background for originating the idea to organize since 1980 special international meetings named Spring Schools on Acousto-Optics and Applications and for continuing the events until now are presented. Thanks to the establishment of the Spring Schools, the group of acousto-opticians at the Gdańsk University have had the opportunity to exchange scientific experience and continue mutual cooperation in research with several acousto-optic centers and to publish a number of common papers. A few examples from these achievements and some historical facts illustrating research activity in the field of acousto-optics during past 30 years are recollected.

  20. Ultrasonic NDE Simulation for Composite Manufacturing Defects

    Science.gov (United States)

    Leckey, Cara A. C.; Juarez, Peter D.

    2016-01-01

    The increased use of composites in aerospace components is expected to continue into the future. The large scale use of composites in aerospace necessitates the development of composite-appropriate nondestructive evaluation (NDE) methods to quantitatively characterize defects in as-manufactured parts and damage incurred during or post manufacturing. Ultrasonic techniques are one of the most common approaches for defect/damage detection in composite materials. One key technical challenge area included in NASA's Advanced Composite's Project is to develop optimized rapid inspection methods for composite materials. Common manufacturing defects in carbon fiber reinforced polymer (CFRP) composites include fiber waviness (in-plane and out-of-plane), porosity, and disbonds; among others. This paper is an overview of ongoing work to develop ultrasonic wavefield based methods for characterizing manufacturing waviness defects. The paper describes the development and implementation of a custom ultrasound simulation tool that is used to model ultrasonic wave interaction with in-plane fiber waviness (also known as marcelling). Wavefield data processing methods are applied to the simulation data to explore possible routes for quantitative defect characterization.

  1. Study to define NDE research for inspection of stainless steels

    International Nuclear Information System (INIS)

    Reinhart, E.R.

    1978-08-01

    After the boiling water reactor (BWR) stress corrosion cracking incidents on 4- and 10-inch stainless steel piping, the Electric Power Research Institute (EPRI) organized a round-robin ultrasonic examination of piping removed from service (TPS-75-609). Five inspection teams participated in this program, using both a standard procedure and the individual team procedure. The original intent was to section the piping after the program to evaluate the effectiveness of state-of-the-art ultrasonics in finding stress corrosion cracking. The sectioning was delayed, however, to allow research and development (R and D) groups time to perform basic measurements aimed at determining optimum search unit and instrument characteristics for the ultrasonic examination of stainless steel piping and to study the applicability of various advanced inspection methods. This additional effort was funded as part of an EPRI technical planning study (TPS-75-620), A Study to Define NDE Research for Inspection of Stainless Steels. Inspection methods evaluated in this study included (1) processing of manual scan data using a miniature programmable calculator (Aerojet Nuclear); (2) investigation into the performance characteristics of three experimental ultrasonic transducers (Battelle-Columbus Laboratories); (3) analysis of fundamental ultrasonic response data from intergranular stress corrosion cracks in stainless steels (Southwest Research Institute); and (4) a feasibility study of advanced signal processing and pattern recognition for analyzing flaws in stainless steel piping (Ultrasonics International). The results of the studies compiled in the report have indicated the direction for future research and development and have formed the basis for the recently initiated EPRI Research Project 892, Ultrasonic System Optimization

  2. Reliability of surface inspection techniques for pressurized components

    International Nuclear Information System (INIS)

    Kauppinen, P.; Sillanpaeae, J.

    1991-01-01

    In the Nordtest NDT-programme (1984 - 1988) the detection of flaws by surface inspection methods has been studied. In the round-robin exercise, 133 test pieces have been inspected by 32 inspectors in Denmark, Finland, Norway and Sweden. From the results, the detectability of defects by magnetic particle and liquid-penetrant testing and the influence of materials and techniques used are evaluated. (author)

  3. Development of automatic ultrasonic testing system and its application

    International Nuclear Information System (INIS)

    Oh, Sang Hong; Matsuura, Toshihiko; Iwata, Ryusuke; Nakagawa, Michio; Horikawa, Kohsuke; Kim, You Chul

    1997-01-01

    The radiographic testing (RT) has been usually applied to a nondestructive testing, which is carried out on purpose to detect internal defects at welded joints of a penstock. In the case that RT could not be applied to, the ultrasonic testing (UT) was performed. UT was generally carried out by manual scanning and the inspections data were recorded by the inspector in a site. So, as a weak point, there was no objective inspection records correspond to films of RT. It was expected that the automatic ultrasonic testing system by which automatic scanning and automatic recording are possible was developed. In this respect, the automatic ultrasonic testing system was developed. Using newly developed the automatic ultrasonic testing system, test results to the circumferential welded joints of the penstock at a site were shown in this paper.

  4. Research on nondestructive examination methods for CANDU fuel channel inspection

    International Nuclear Information System (INIS)

    Soare, M.; Petriu, F.; Toma, V.; Revenco, V.; Calinescu, A.; Ciocan, R.; Iordache, C.; Popescu, L.; Mihalache, M.; Murgescu, C.

    1995-01-01

    The requirements of the 1994 edition of CAN/CSA-N285.4 Periodic Inspection Standard, which address all known and postulated degradation mechanisms and introduce material surveillance demands, involve a growing need for improved nondestructive examination (NDE) methods and technologies. In order to have a proper technical support in its decisions concerning fuel channel inspections at Cernavoda NPP, the Romanian Power Authority (RENEL) initiated a Research Program regarding the nondestructive characterization of the fuel channels structural integrity. The paper presents the most significant results obtained on this Research Program: the ENDUS experimental system for Laboratory simulation of the fuel channel inspection, ultrasonic Rayleigh-Lamb waves technique for pressure tubes examination, phase analysis technique for near-surface flaws, influence of the metallurgical state of the pressure tube material on the eddy current defectoscopic signals, characterization of plastic deformation and fracture of zirconium alloys by acoustic emission. (author)

  5. Dynamic measurement of liquid film thickness in stratified flow by using ultrasonic echo technique

    International Nuclear Information System (INIS)

    Serizawa, A.; Nagane, K.; Kamei, T.; Kawara, Z.; Ebisu, T.; Torikoshi, K.

    2004-01-01

    We developed a technique to measure time-dependent local film thickness in stratified air-water flow over a horizontal plate by using a time of flight of ultrasonic transmission. The ultrasonic echoes reflected at the liquid/air interfaces are detected by a conventional ultrasonic instrumentation, and the signals are analyzed by a personal computer after being digitalized by an A/D converter to give the time of flight for the ultrasonic waves to run over a distance of twice of the film thickness. A 3.8 mm diameter probe type ultrasonic transducer was used in the present work which transmits and receives 10 MHz frequency ultrasonic waves. The estimated spatial resolution with this arrangement is 0.075 mm in film thickness for water. The time resolution, which depends on both the A/D converter and the memory capacity was up to several tens Hz. We also discussed the sensitivity of the method to the inclination angle of the interfaces. (author)

  6. Non-Destructive Inspection Lab (NDI)

    Data.gov (United States)

    Federal Laboratory Consortium — The NDI specializes in applied research, development and performance of nondestructive inspection procedures (flourescent penetrant, magnetic particle, ultrasonics,...

  7. Hyper-spectral modulation fluorescent imaging using double acousto-optical tunable filter based on TeO2-crystals

    International Nuclear Information System (INIS)

    Zaytsev, Kirill I; Perchik, Alexey V; Chernomyrdin, Nikita V; Yurchenko, Stanislav O; Kudrin, Konstantin G; Reshetov, Igor V

    2015-01-01

    We have proposed a method for hyper-spectral fluorescent imaging based on acousto-optical filtering. The object of interest was pumped using ultraviolet radiation of mercury lamp equipped with monochromatic excitation filter with the window of transparency centered at 365 nm. Double TeO 2 -based acousto-optical filter, tunable in range from 430 to 780 nm and having 2 nm bandwidth of spectral transparency, was used in order to detect quasimonochromatic images of object fluorescence. Modulating of ultraviolet pump intensity was used in order to reduce an impact of non-fluorescent background on the sample fluorescent imaging. The technique for signal-to-noise ratio improvement, based on fluorescence intensity estimation via digital processing of modulated video sequence of fluorescent object, was introduced. We have implemented the proposed technique for the test sample studying and we have discussed its possible applications

  8. The multi-element ultrasonic technology: examples of application on military naval structures

    International Nuclear Information System (INIS)

    Recolin, P.; Rivalin, S.

    2009-01-01

    DCNS is the European leader in the military ship construction and maintenance (conventional and nuclear propulsion). The potential of ultrasonic technologies with multi-element probes has been studied in its Materials laboratory since the end of the 80's, and a growing number of applications has appeared these last ten years. A series of examples is given: in-service nuclear reactor pipe welds monitoring, time-of-flight diffraction (TOFD) technique for the inspection of containment welds, coating fabrication control, detection of laminating corrosion on aluminum rings, detection of corrosion on submarine hulls in basin, inspection of hull welded joints

  9. In-pile inspections of the Calder and Chapelcross nuclear reactors

    International Nuclear Information System (INIS)

    Stewart, G.

    1984-01-01

    The subject is discussed under the headings: introduction (relevant data about the reactors); inspection policy; photographic inspection (equipment; inspection results (vessel seam welds and plates; top dome welds; top dome internals)); ultrasonic equipment; manipulator; television inspections; concluding remarks. (U.K.)

  10. Hidden corrosion detection in aircraft aluminum structures using laser ultrasonics and wavelet transform signal analysis.

    Science.gov (United States)

    Silva, M Z; Gouyon, R; Lepoutre, F

    2003-06-01

    Preliminary results of hidden corrosion detection in aircraft aluminum structures using a noncontact laser based ultrasonic technique are presented. A short laser pulse focused to a line spot is used as a broadband source of ultrasonic guided waves in an aluminum 2024 sample cut from an aircraft structure and prepared with artificially corroded circular areas on its back surface. The out of plane surface displacements produced by the propagating ultrasonic waves were detected with a heterodyne Mach-Zehnder interferometer. Time-frequency analysis of the signals using a continuous wavelet transform allowed the identification of the generated Lamb modes by comparison with the calculated dispersion curves. The presence of back surface corrosion was detected by noting the loss of the S(1) mode near its cutoff frequency. This method is applicable to fast scanning inspection techniques and it is particularly suited for early corrosion detection.

  11. Ultrasonic tests on materials with protective coatings

    International Nuclear Information System (INIS)

    Whaley, H.L.

    1977-01-01

    Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

  12. An ultrasonic guided wave approach for the inspection of overhead transmission line cables

    DEFF Research Database (Denmark)

    Yücel, Mehmet K.; Legg, Mathew; Kappatos, Vasileios

    2017-01-01

    as a non-destructive testing technique is well established for simple geometries such as plates, pipes, and rods. However, its application for multi-wire cables is still in development. In this study, ultrasonic guided waves excited by a shear mode transducer collar are utilised as a defect detection...... technique for untensioned aluminium conductor steel reinforced cable specimens. The identification and analysis of wave propagation for a broad range of frequencies is performed using a laser scanning vibrometer, and the effect of defect size on wave propagation is studied. Signal processing algorithms...

  13. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds; Optimierung und Nachweis der Ultraschallpruefbarkeit von akustisch anisotropen Werkstoffen an austenitischen Schweiss- und Mischverbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, Sergey

    2013-11-21

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  14. Basic study of water-cement ratio evaluation for fresh mortar using an ultrasonic measurement technique

    International Nuclear Information System (INIS)

    Hamza Haffies Ismail; Murata, Yorinobu

    2009-01-01

    The objective of this research is for the basic study of ultrasonic evaluation method for the determination of the water-cement-ratio (W/C) in fresh concrete at the early age of hardening. Water-cement ratio is a important parameter to evaluate the strength of concrete for concrete construction. Using an ultrasonic pulse measurement technique, wave velocity and frequency variations depend on the age of concrete during hardening process could be evaluated. As a sample test, fresh mortar of water-cement ratio of 40 %, 50% and 60 % was poured into cylindrical plastic mould form (φ100 mm x 50 mm). For an ultrasonic pulse wave transmission technique, two wide band ultrasonic transducers were set on the top and bottom surface of mortar, and start measuring from 10 minutes after pouring water until 60 minutes of 5 minutes of intervals. As a result, it was confirmed that wave velocity and center frequency were changed with the age of mortar depends on the water-cement ratio. (author)

  15. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging of EB weld, theory of harmonic imaging of welds, NDE of cast iron

    International Nuclear Information System (INIS)

    Stepinski, T.; Lingvall, F.; Ping Wu

    2001-07-01

    presented. The calculated results show how the harmonics evolve as the plane wave propagates. It should be noted that the work presented here is at its preliminary stage, the goal of the present and future work is to build a simulating tool for material harmonic imaging technology. The theory of phase conjugation is presented and different methods of wave phase conjugation (WPC) are reviewed and characterized in the third chapter. The ability of WPC to self-adaptive focus ultrasonic waves in inhomogeneous media makes it interesting in the application to the inspection of as EB welds. The WPC can be performed either in time or frequency domain. Time domain method, known as time reversal mirrors is reviewed in some detail with focus on its applications to NDT. Frequency domain techniques use nonlinear piezoelectric or magnetic materials. The choice of magneto-acoustic phase conjugation, performed in nonlinear magnetic ceramics as a candidate for the feasibility demonstration is motivated. Details of the preliminary experiment with high frequency NDE application (10 MHz) are presented. NDE methods suitable for the characterization of cast iron are reviewed in the fourth chapter. Two groups of methods that could be used in an industrial environment, those based on ultrasound and on eddy current measurement are presented in some detail. The review is focused on sensing the interaction of elastic waves with the microstructure of cast iron. It is explained how three different features of ultrasound, the sound velocity, the attenuation and the backscattering, can be used for the characterization

  16. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging of EB weld, theory of harmonic imaging of welds, NDE of cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, T.; Lingvall, F.; Ping Wu [Uppsala Univ. (Sweden). Dept. of Materials Science

    2001-07-01

    presented. The calculated results show how the harmonics evolve as the plane wave propagates. It should be noted that the work presented here is at its preliminary stage, the goal of the present and future work is to build a simulating tool for material harmonic imaging technology. The theory of phase conjugation is presented and different methods of wave phase conjugation (WPC) are reviewed and characterized in the third chapter. The ability of WPC to self-adaptive focus ultrasonic waves in inhomogeneous media makes it interesting in the application to the inspection of as EB welds. The WPC can be performed either in time or frequency domain. Time domain method, known as time reversal mirrors is reviewed in some detail with focus on its applications to NDT. Frequency domain techniques use nonlinear piezoelectric or magnetic materials. The choice of magneto-acoustic phase conjugation, performed in nonlinear magnetic ceramics as a candidate for the feasibility demonstration is motivated. Details of the preliminary experiment with high frequency NDE application (10 MHz) are presented. NDE methods suitable for the characterization of cast iron are reviewed in the fourth chapter. Two groups of methods that could be used in an industrial environment, those based on ultrasound and on eddy current measurement are presented in some detail. The review is focused on sensing the interaction of elastic waves with the microstructure of cast iron. It is explained how three different features of ultrasound, the sound velocity, the attenuation and the backscattering, can be used for the characterization.

  17. Ultrasonic testing device having an adjustable water column

    Science.gov (United States)

    Roach, Dennis P.; Neidigk, Stephen O.; Rackow, Kirk A.; Duvall, Randy L.

    2015-09-01

    An ultrasonic testing device having a variable fluid column height is disclosed. An operator is able to adjust the fluid column height in real time during an inspection to to produce optimum ultrasonic focus and separate extraneous, unwanted UT signals from those stemming from the area of interest.

  18. Method of case hardening depth testing by using multifunctional ultrasonic testing instrument

    International Nuclear Information System (INIS)

    Salchak, Y A; Sednev, D A; Ardashkin, I B; Kroening, M

    2015-01-01

    The paper describes usability of ultrasonic case hardening depth control applying standard instrument of ultrasonic inspections. The ultrasonic method of measuring the depth of the hardened layer is proposed. Experimental series within the specified and multifunctional ultrasonic equipment are performed. The obtained results are compared with the results of a referent method of analysis. (paper)

  19. Apparatus for carrying out ultrasonic inspection of pressure vessels

    International Nuclear Information System (INIS)

    Dent, K.H.; Greenhalgh, F.G.

    1975-01-01

    An apparatus is described for moving an ultrasonic scanning mechanism over the interior surface of a pressure vessel and comprising a mast for supporting the scanning mechanism inside the vessel and a carriage for traversing the mast within the vessel, the mast being pivotably secured to the carriage so that when the ultrasonic scanning mechanism contacts the interior surface of the pressure vessel the mast is caused to pivot. (auth)

  20. Ultrasonic Examination of Jet Pump Diffuser Assemblies

    International Nuclear Information System (INIS)

    Hacker, M.; Levesque, M.; Whitman, G.

    1998-01-01

    In October 1997 the Boiling Water REactor Vessel and Internals Project (BWRVIP) issued the BWR Jet Pump Assembly Inspection and Flaw Evaluation Guidelines (BWRVIP-41). This document identified several welds on the jet pump diffuser assembly that are susceptible to Intergranular Stress Corrosion Cracking (IGSCC) or fatigue, and whose failure could result in jet pump disassembly. Based on the potential for failures, the document recommends inspection of 50% of the high priority welds at the next refueling outage for each BWR, with 100% expansion if flaws are identified. Because each diffuser assembly contains as many as six high priority welds, and access to these welds from the annulus is very restricted, implementing these recommendations can have a significant impact on outage critical path. In an effort to minimize the impact of implementing these recommendations, Framatome Technologies, Inc (FTI) developed a method to perform ultrasonic examinations of the jet pump diffuser assembly welds utilizing remotely operated equipment from the inner diameter (ID) of the diffuser assembly. This paper will discuss the tooling, ultrasonic methods, and delivery techniques used to perform the examinations, as well as the results obtained from a spring 1998 deployment of the system at a U.S. Nuclear Generating Plant. (Author)

  1. Supporting the potential of quantitative ultrasonic techniques for the evaluation of platelet concentration

    Science.gov (United States)

    Villamarín, J. A.; Jiménez, Y. M.; Molano, L. Tatiana; Gutierrez, W. Edgar; Londoño, L. Fernando; Gutierrez, D. A.

    2017-11-01

    This article describes the results obtained by making use of a non-destructive, non-invasive ultrasonic system for the acoustic characterization of bovine plasma rich in platelets using digital signal processing techniques. This study includes computational methods based on acoustic spectrometry estimation and experimental measurements of the speed of sound in blood plasma from different samples analyzed, using an ultrasonic field with resonance frequency of 5 MHz. The results showed that the measurements on ultrasonic signals can contribute to the hematological predictions based on the linear regression model applied to the relationship between experimental ultrasonic parameters calculated and platelet concentration, indicating a growth rate of 1 m/s for each 0.90 x103 platelet per mm3. On the other hand, the attenuation coefficient presented changes of 20% in the platelet concentration using a resolution of 0.057 dB/cm MHz.

  2. Feasibility Study on Ultrasonic Waveguide Sensor for Under-Sodium Visualization of Sodium Fast Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Joo, Young-Sang; Park, Chang-Gyu; Lee, Jae-Han; Lim, Sa-Hoe

    2008-01-15

    The reactor core and internal structures of a sodium-cooled fast reactor (SFR) can not be visually examined due to the opaque sodium. The examination of the internal structures is possible by using ultrasonics to penetrate the sodium. The under-sodium viewing technique using an ultrasonic wave should be applied for the in-service inspection of the reactor internals. Immersion sensors and waveguide sensors have been utilized for the under-sodium viewing application. The immersion sensor has a precise imaging capability, but may have high temperature restrictions and an uncertain life. The waveguide sensor can operate in a hostile environment, such as liquid metal at a high temperature in the presence of high radiation. The waveguide sensor has the advantages of simplicity and reliability, but limits in its movement. A new plate-type waveguide sensor has been developed to overcome the limitations of previous waveguide sensors. And a novel ultrasonic technique has been suggested. The technique is capable of steering a radiation beam of a waveguide sensor without a mechanical movement of the waveguide sensor. The control of the radiation beam angle can be achieved by a frequency tuning method of the excitation pulse in the dispersive low frequency range of the A{sub 0} Lamb wave. A waveguide sensor assembly has been designed for the actual application of undersodium visual inspection in sodium-cooled fast reactor. The main purpose of this study is achievement of feasibility of ultrasonic waveguide sensor technology to the application of undersodium viewing. Under-water C-scan imaging test was carried out by using 10 m long waveguide sensor assembly. It was confirmed that the test target could be clearly visualized and the resolution of C-scan image could be less than 2 mm.

  3. Feasibility Study on Ultrasonic Waveguide Sensor for Under-Sodium Visualization of Sodium Fast Reactor

    International Nuclear Information System (INIS)

    Joo, Young-Sang; Park, Chang-Gyu; Lee, Jae-Han; Lim, Sa-Hoe

    2008-01-01

    The reactor core and internal structures of a sodium-cooled fast reactor (SFR) can not be visually examined due to the opaque sodium. The examination of the internal structures is possible by using ultrasonics to penetrate the sodium. The under-sodium viewing technique using an ultrasonic wave should be applied for the in-service inspection of the reactor internals. Immersion sensors and waveguide sensors have been utilized for the under-sodium viewing application. The immersion sensor has a precise imaging capability, but may have high temperature restrictions and an uncertain life. The waveguide sensor can operate in a hostile environment, such as liquid metal at a high temperature in the presence of high radiation. The waveguide sensor has the advantages of simplicity and reliability, but limits in its movement. A new plate-type waveguide sensor has been developed to overcome the limitations of previous waveguide sensors. And a novel ultrasonic technique has been suggested. The technique is capable of steering a radiation beam of a waveguide sensor without a mechanical movement of the waveguide sensor. The control of the radiation beam angle can be achieved by a frequency tuning method of the excitation pulse in the dispersive low frequency range of the A 0 Lamb wave. A waveguide sensor assembly has been designed for the actual application of undersodium visual inspection in sodium-cooled fast reactor. The main purpose of this study is achievement of feasibility of ultrasonic waveguide sensor technology to the application of undersodium viewing. Under-water C-scan imaging test was carried out by using 10 m long waveguide sensor assembly. It was confirmed that the test target could be clearly visualized and the resolution of C-scan image could be less than 2 mm

  4. C-Scan Performance Test of Under-Sodium ultrasonic Waveguide Sensor in Sodium

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2011-01-01

    Reactor core and in-vessel structures of a sodium-cooled fast (SFR) are submerged in opaque liquid sodium in the reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors have developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In previous studies, the ultrasonic waveguide sensor module was designed and manufactured, and the feasibility study of the ultrasonic waveguide sensor was performed. To improve the performance of the ultrasonic waveguide sensor in the under-sodium application, a new concept of ultrasonic waveguide sensors with a Be coated SS304 plate is suggested for the effective generation of a leaky wave in liquid sodium and the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor. In this study, the C-scan performance of the under-sodium ultrasonic waveguide sensor in sodium has been investigated by the experimental test in sodium. The under-sodium ultrasonic waveguide sensor and the sodium test facility with a glove box system and a sodium tank are designed and manufactured to carry out the performance test of under-sodium ultrasonic waveguide sensor in sodium environment condition

  5. Development of an ultrasonic nondestructive inspection method for impact damage detection in composite aircraft structures

    Science.gov (United States)

    Capriotti, M.; Kim, H. E.; Lanza di Scalea, F.; Kim, H.

    2017-04-01

    High Energy Wide Area Blunt Impact (HEWABI) due to ground service equipment can often occur in aircraft structures causing major damages. These Wide Area Impact Damages (WAID) can affect the internal components of the structure, hence are usually not visible nor detectable by typical one-sided NDE techniques and can easily compromise the structural safety of the aircraft. In this study, the development of an NDI method is presented together with its application to impacted aircraft frames. The HEWABI from a typical ground service scenario has been previously tested and the desired type of damages have been generated, so that the aircraft panels could become representative study cases. The need of the aircraft industry for a rapid, ramp-friendly system to detect such WAID is here approached with guided ultrasonic waves (GUW) and a scanning tool that accesses the whole structure from the exterior side only. The wide coverage of the specimen provided by GUW has been coupled to a differential detection approach and is aided by an outlier statistical analysis to be able to inspect and detect faults in the challenging composite material and complex structure. The results will be presented and discussed with respect to the detection capability of the system and its response to the different damage types. Receiving Operating Characteristics curves (ROC) are also produced to quantify and assess the performance of the proposed method. Ongoing work is currently aimed at the penetration of the inner components of the structure, such as shear ties and C-frames, exploiting different frequency ranges and signal processing techniques. From the hardware and tool development side, different transducers and coupling methods, such as air-coupled transducers, are under investigation together with the design of a more suitable scanning technique.

  6. Modelling NDE pulse-echo inspection of misorientated planar rough defects using an elastic finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Pettit, J. R.; Lowe, M. J. S. [UK Research Centre for NDE, Imperial College London, Exhibition Road, London, SW7 2AZ (United Kingdom); Walker, A. E. [Rolls-Royce Nuclear, PO BOX 2000, Derby, DE21 7XX (United Kingdom)

    2015-03-31

    Pulse-echo ultrasonic NDE examination of large pressure vessel forgings is a design and construction code requirement in the power generation industry. Such inspections aim to size and characterise potential defects that may have formed during the forging process. Typically these defects have a range of orientations and surface roughnesses which can greatly affect ultrasonic wave scattering behaviour. Ultrasonic modelling techniques can provide insight into defect response and therefore aid in characterisation. However, analytical approaches to solving these scattering problems can become inaccurate, especially when applied to increasingly complex defect geometries. To overcome these limitations a elastic Finite Element (FE) method has been developed to simulate pulse-echo inspections of embedded planar defects. The FE model comprises a significantly reduced spatial domain allowing for a Monte-Carlo based approach to consider multiple realisations of defect orientation and surface roughness. The results confirm that defects aligned perpendicular to the path of beam propagation attenuate ultrasonic signals according to the level of surface roughness. However, for defects orientated away from this plane, surface roughness can increase the magnitude of the scattered component propagating back along the path of the incident beam. This study therefore highlights instances where defect roughness increases the magnitude of ultrasonic scattered signals, as opposed to attenuation which is more often assumed.

  7. Automated ultrasonic testing--capabilities, limitations and methods

    International Nuclear Information System (INIS)

    Beller, L.S.; Mikesell, C.R.

    1977-01-01

    The requirements for precision and reproducibility of ultrasonic testing during inservice inspection of nuclear reactors are both quantitatively and qualitatively more severe than most current practice in the field can provide. An automated ultrasonic testing (AUT) system, which provides a significant advancement in field examination capabilities, is described. Properties of the system, its application, and typical results are discussed

  8. System of acquisition and analysis of ultrasonic data

    International Nuclear Information System (INIS)

    Vaubert, Y.; Birac, A.M.; Saglio, R.

    1982-08-01

    An original system of acquisition and analysis of ultrasonic data collected during examinations named STADUS-PRODUS has been developed by C.E.A. in Saclay. First developed for the needs of in-service inspection of PWR vessels, it is now used for the different automatic ultrasonic controls with various tools

  9. Advanced Inspection and Repair Welding Techniques for SCC Countermeasures

    International Nuclear Information System (INIS)

    Takagi, T.; Nishimoto, K.; Uchimoto, T.

    2012-01-01

    Feasibility studies of advanced inspection and repair welding techniques were conducted in the framework of the Nuclear and Industry Safety Agency of Japan (NISA) project on the enhancement of ageing management and maintenance of NPPs. In this paper, features of NDE methods investigated in the projects, main results of research activities and prospect of nickel based alloy weld inspection are discussed. We also make a review for the integrity and reliability evaluation techniques for repair welding of ageing plants which were intensively investigated in view of regulatory criteria, in NISA project. (author)

  10. Wall thinning inspection technique for large-diameter piping using guided wave

    International Nuclear Information System (INIS)

    Miki, Masahiro; Nagashima, Yoshiaki; Endou, Masao; Kodaira, Kojiro; Maniwa, Kazuhiko

    2009-01-01

    Guided wave inspection technique is effective for detecting defects like corrosion in piping, because it can perform long range inspection. It is possible to expect this inspection as a method that leads to the decrease of the inspection process and its cost, because the incidental work can be reduced. Especially, the contraction effect of the inspection work is extensive in large-diameter piping inspection. In this paper, we introduce the guided wave inspection system to large-diameter piping. The feature is a guided wave sensor that can freely transform according to the curvature of inspection object, and portable inspection equipment. We discuss the result of detection examination for artificial wall-thinning in large-diameter piping using this system. (author)

  11. Development of the Risk-Based Inspection Techniques and Pilot Plant Activities

    International Nuclear Information System (INIS)

    Phillips, J.H.

    1997-01-01

    Risk-based techniques have been developed for commercial nuclear power plants. System boundaries and success criteria is defined using the probabilistic risk analysis or probabilistic safety analysis developed to meet the individual plant evaluation. Final ranking of components is by a plant expert panel similar to the one developed for maintenance rule. Components are identified as being high risk-significant or low-risk significant. Maintenance and resources are focused on those components that have the highest risk-significance. The techniques have been developed and applied at a number of pilot plants. Results from the first risk-based inspection pilot plant indicates that safety due to pipe failure can be doubled while the inspection reduced to about 80% when compared with current inspection programs. The reduction in inspection reduces the person-rem exposure resulting in further increases in safety. These techniques have been documented in publication by the ASME CRTD

  12. Void detection beneath reinforced concrete sections: The practical application of ground-penetrating radar and ultrasonic techniques

    Science.gov (United States)

    Cassidy, Nigel J.; Eddies, Rod; Dods, Sam

    2011-08-01

    Ground-penetrating radar (GPR) and ultrasonic 'pulse echo' techniques are well-established methods for the imaging, investigation and analysis of steel reinforced concrete structures and are important civil engineering survey tools. GPR is, arguably, the more widely-used technique as it is suitable for a greater range of problem scenarios (i.e., from rebar mapping to moisture content determination). Ultrasonic techniques are traditionally associated with the engineering-based, non-destructive testing of concrete structures and their integrity analyses (e.g., flaw detection, shear/longitudinal velocity determination, etc). However, when used in an appropriate manner, both techniques can be considered complementary and provide a unique way of imaging the sub-surface that is suited to a range of geotechnical problems. In this paper, we present a comparative study between mid-to-high frequency GPR (450 MHz and 900 MHz) and array-based, shear wave, pulse-echo ultrasonic surveys using proprietary instruments and conventional GPR data processing and visualisation techniques. Our focus is the practical detection of sub-metre scale voids located under steel reinforced concrete sections in realistic survey conditions (e.g., a capped, relict mine shaft or vent). Representative two-dimensional (2D) sections are presented for both methods illustrating the similarities/differences in signal response and the temporal-spatial target resolutions achieved with each technique. The use of three-dimensional data volumes and time slices (or 'C-scans') for advanced interpretation is also demonstrated, which although common in GPR applications is under-utilised as a technique in general ultrasonic surveys. The results show that ultrasonic methods can perform as well as GPR for this specific investigation scenario and that they have the potential of overcoming some of the inherent limitations of GPR investigations (i.e., the need for careful antenna frequency selection and survey design in

  13. Optimization of ultrasonic array inspections using an efficient hybrid model and real crack shapes

    Energy Technology Data Exchange (ETDEWEB)

    Felice, Maria V., E-mail: maria.felice@bristol.ac.uk [Department of Mechanical Engineering, University of Bristol, Bristol, U.K. and NDE Laboratory, Rolls-Royce plc., Bristol (United Kingdom); Velichko, Alexander, E-mail: p.wilcox@bristol.ac.uk; Wilcox, Paul D., E-mail: p.wilcox@bristol.ac.uk [Department of Mechanical Engineering, University of Bristol, Bristol (United Kingdom); Barden, Tim; Dunhill, Tony [NDE Laboratory, Rolls-Royce plc., Bristol (United Kingdom)

    2015-03-31

    Models which simulate the interaction of ultrasound with cracks can be used to optimize ultrasonic array inspections, but this approach can be time-consuming. To overcome this issue an efficient hybrid model is implemented which includes a finite element method that requires only a single layer of elements around the crack shape. Scattering Matrices are used to capture the scattering behavior of the individual cracks and a discussion on the angular degrees of freedom of elastodynamic scatterers is included. Real crack shapes are obtained from X-ray Computed Tomography images of cracked parts and these shapes are inputted into the hybrid model. The effect of using real crack shapes instead of straight notch shapes is demonstrated. An array optimization methodology which incorporates the hybrid model, an approximate single-scattering relative noise model and the real crack shapes is then described.

  14. Literature Review: Theory and Application of In-Line Inspection Technologies for Oil and Gas Pipeline Girth Weld Defection

    Science.gov (United States)

    Feng, Qingshan; Li, Rui; Nie, Baohua; Liu, Shucong; Zhao, Lianyu; Zhang, Hong

    2016-01-01

    Girth weld cracking is one of the main failure modes in oil and gas pipelines; girth weld cracking inspection has great economic and social significance for the intrinsic safety of pipelines. This paper introduces the typical girth weld defects of oil and gas pipelines and the common nondestructive testing methods, and systematically generalizes the progress in the studies on technical principles, signal analysis, defect sizing method and inspection reliability, etc., of magnetic flux leakage (MFL) inspection, liquid ultrasonic inspection, electromagnetic acoustic transducer (EMAT) inspection and remote field eddy current (RFDC) inspection for oil and gas pipeline girth weld defects. Additionally, it introduces the new technologies for composite ultrasonic, laser ultrasonic, and magnetostriction inspection, and provides reference for development and application of oil and gas pipeline girth weld defect in-line inspection technology. PMID:28036016

  15. Ultrasonic testing of austenitic welds and its dependency on the welding process

    International Nuclear Information System (INIS)

    Tabatabaeipour, S.M.; Honarvar, F.

    2009-01-01

    This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

  16. Sampling phased array, a new technique for ultrasonic signal processing and imaging now available to industry

    OpenAIRE

    Verkooijen, J.; Bulavinov, A.

    2008-01-01

    Over the past 10 years the improvement in the field of microelectronics and computer engineering has led to significant advances in ultrasonic signal processing and image construction techniques that are currently being applied to non-destructive material evaluation. A new phased array technique, called "Sampling Phased Array" has been developed in the Fraunhofer Institute for non-destructive testing [1]. It realizes a unique approach of measurement and processing of ultrasonic signals. The s...

  17. Echodentography based on nonlinear time reversal tomography: Ultrasonic nonlinear signature identification

    Science.gov (United States)

    Santos, Serge Dos; Farova, Zuzana; Kus, Vaclav; Prevorovsky, Zdenek

    2012-05-01

    This paper examines possibilities of using Nonlinear Elastic Wave Spectroscopy (NEWS) methods in dental investigations. Themain task consisted in imaging cracks or other degradation signatures located in dentin close to the Enamel-Dentine Junction (EDJ). NEWS approach was investigated experimentally with a new bi-modal acousto-optic set-up based on the chirp-coded nonlinear ultrasonic time reversal (TR) concepts. Complex internal structure of the tooth is analyzed by the TR-NEWS procedure adapted to tomography-like imaging of the tooth damages. Ultrasonic instrumentation with 10 MHz bandwidth has been set together including laser vibrometer used to detect responses of the tooth on its excitation carried out by a contact piezoelectric transducer. Bi-modal TR-NEWS images of the tooth were created before and after focusing, which resulted from the time compression. The polar B-scan of the tooth realized with TR-NEWS procedure is suggested to be applied as a new echodentography imaging.

  18. Feasibility of Electromagnetic Acoustic Evaluation for Quality Test of a Plate-type Nuclear Fuel

    International Nuclear Information System (INIS)

    Jung, Hyun Kyu; Lee, Yoon Sang; Cheong, Yong Moo

    2010-01-01

    Most research and test reactors use the nuclear fuel plates which are consisted of a fuel core in aluminum alloy. Recently KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done with water, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined within this paper is a non-ferromagnetic material such as aluminum which has a good acousto-elastic property, for an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an EMAT technology for an automated inspection of a nuclear fuel without water

  19. Electromagnetic Acoustic Test of the Artificial Defects for a Plate-type Nuclear Fuel

    International Nuclear Information System (INIS)

    Jung, Hyun Kyu; Kim, Dong Min; Lee, Yoon Sang; Cheong, Yong Moo

    2011-01-01

    Most research and test reactors use the nuclear fuel plates which are consisted of a fuel meat in aluminum alloy. Last year, KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of the plate-type fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done under immersion condition, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined is a non-ferromagnetic material such as aluminum with a good acousto-elastic property, which requires an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an Electromagnetic Acoustic Transducer (EMAT) technology for an automated inspection of a nuclear fuel without water

  20. Ultrasonic Testing of NIF Amplifier FAU Top Plates

    International Nuclear Information System (INIS)

    Chinn, D.J.; Huber, R.D.; Haskins, J.J.; Rodriguez, J.A.; Souza, P.R.; Le, T.V.

    2002-01-01

    A key component in the National Ignition Facility (NIF) laser optic system is the amplifier frame assembly unit (FAU). The cast aluminum top plate that supports the FAU is required to withstand loads that would occur during an earthquake with a recurrence period of 1000 years. The stringent seismic requirements placed on the FAU top plate induced a study of the cast aluminum material used in the top plate. Ultrasonic testing was used to aid in characterizing the aluminum material used in the plates. This report documents the work performed using contact ultrasonic testing to characterize the FAU top plate material. The ultrasonic work reported here had 3 objectives: (1) inspect the plate material before cyclic testing conducted at the Pacific Earthquake Engineering Research Center (PEER); (2) determine the overall quality of individual plates; and (3) detect large defects in critical areas of individual plates. Section III, ''Pre-cyclic test inspection'', describes work performed in support of Objective 1. Section IV, ''Ultrasonic field measurements'', describes work performed in support of Objectives 2 and 3

  1. Ultrasonic testing technique for users in practical application. Pt. 8

    International Nuclear Information System (INIS)

    Corsepius, H.W.

    1978-01-01

    In the present, eighth part of ultrasonic testing technique for users in practical application, the two methods 1) testing by gap coupling and 2) testing by the dipping technique are treated. By the first method the probe is clamped in a holding device in such manner that a water-filled gap remains between probe and surface. Through this gap the sonic signal gets into the specimen without mechanical contact between probe and specimen taking place. By the dipping technique testing is performed in a tank filled with water, the probe being guided over the specimen under water. (RW) [de

  2. Advanced ultrasonic field system: a status report

    International Nuclear Information System (INIS)

    Mikesell, C.R.; Beller, L.S.

    1984-02-01

    An advanced ultrasonic system was developed to obtain highly reproducible inspection data and to overcome certain limitations encountered with the manual scanning method. Experience from field operations from 1976 through 1980 is discussed. The scope includes a description of the computer controlled system, personnel training, inservice inspections, data analysis, and current upgrading of the system

  3. Advanced In-Service Inspection Approaches Applied to the Phenix Fast Breeder Reactor

    International Nuclear Information System (INIS)

    Guidez, J.; Martin, L.; Dupraz, R.

    2006-01-01

    The safety upgrading of the Phenix plant undertaken between 1994 and 1997 involved a vast inspection programme of the reactor, the external storage drum and the secondary sodium circuits in order to meet the requirements of the defence-in-depth safety approach. The three lines of defence were analysed for every safety related component: demonstration of the quality of design and construction, appropriate in-service inspection and controlling the consequences of an accident. The in-service reactor block inspection programme consisted in controlling the core support structures and the high-temperature elements. Despite the fact that limited consideration had been given to inspection constraints during the design stage of the reactor in the 1960's, as compared to more recent reactor projects such as the European Fast Reactor (EFR), all the core support line elements were able to be inspected. The three following main operations are described: Ultrasonic inspection of the upper hangers of the main vessel, using small transducers able to withstand temperatures of 130 deg. C, Inspection of the conical shell supporting the core dia-grid. A specific ultrasonic method and a special implementation technique were used to control the under sodium structure welds, located up to several meters away from the scan surface. Remote inspection of the hot pool structures, particularly the core cover plug after partial sodium drainage of the reactor vessel. Other inspections are also summarized: control of secondary sodium circuit piping, intermediate heat exchangers, primary sodium pumps, steam generator units and external storage drum. The pool type reactor concept, developed in France since the 1960's, presents several favourable safety and operational features. The feedback from the Phenix plant also shows real potential for in-service inspection. The design of future generation IV sodium fast reactors will benefit from the experience acquired from the Phenix plant. (authors)

  4. Advances in model-based software for simulating ultrasonic immersion inspections of metal components

    Science.gov (United States)

    Chiou, Chien-Ping; Margetan, Frank J.; Taylor, Jared L.; Engle, Brady J.; Roberts, Ronald A.

    2018-04-01

    Under the sponsorship of the National Science Foundation's Industry/University Cooperative Research Center at ISU, an effort was initiated in 2015 to repackage existing research-grade software into user-friendly tools for the rapid estimation of signal-to-noise ratio (SNR) for ultrasonic inspections of metals. The software combines: (1) a Python-based graphical user interface for specifying an inspection scenario and displaying results; and (2) a Fortran-based engine for computing defect signals and backscattered grain noise characteristics. The later makes use the Thompson-Gray measurement model for the response from an internal defect, and the Thompson-Margetan independent scatterer model for backscattered grain noise. This paper, the third in the series [1-2], provides an overview of the ongoing modeling effort with emphasis on recent developments. These include the ability to: (1) treat microstructures where grain size, shape and tilt relative to the incident sound direction can all vary with depth; and (2) simulate C-scans of defect signals in the presence of backscattered grain noise. The simulation software can now treat both normal and oblique-incidence immersion inspections of curved metal components. Both longitudinal and shear-wave inspections are treated. The model transducer can either be planar, spherically-focused, or bi-cylindrically-focused. A calibration (or reference) signal is required and is used to deduce the measurement system efficiency function. This can be "invented" by the software using center frequency and bandwidth information specified by the user, or, alternatively, a measured calibration signal can be used. Defect types include flat-bottomed-hole reference reflectors, and spherical pores and inclusions. Simulation outputs include estimated defect signal amplitudes, root-mean-square values of grain noise amplitudes, and SNR as functions of the depth of the defect within the metal component. At any particular depth, the user can view

  5. Comparison of Metallurgical and Ultrasonic Inspections of Galvanized Steel Resistance Spot Welds

    International Nuclear Information System (INIS)

    Potter, Timothy J.; Ghaffari, Bita; Mozurkewich, George; Reverdy, Frederic; Hopkins, Deborah

    2006-01-01

    Metallurgical examination of galvanized steel resistance spot welds was used to gauge the capabilities of two ultrasonic, non-destructive, scanning techniques. One method utilized the amplitude of the echo from the weld faying surface, while the other used the spectral content of the echo train to map the fused area. The specimens were subsequently sectioned and etched, to distinguish the fused, zinc-brazed, and non-fused areas. The spectral maps better matched the metallurgical maps, while the interface-amplitude method consistently overestimated the weld size

  6. Analysis of ultrasonic techniques for monitoring milk coagulation during cheesemaking

    International Nuclear Information System (INIS)

    Budelli, E; Lema, P; Pérez, N; Negreira, C

    2012-01-01

    Experimental determination of time of flight and attenuation has been proposed in the literature as alternatives to monitoring the evolution of milk coagulation during cheese manufacturing. However, only laboratory scale procedures have been described. In this work, the use of ultrasonic time of flight and attenuation to determine cutting time and its feasibility to be applied at industrial scale were analyzed. Limitations to implement these techniques at industrial scale are shown experimentally. The main limitation of the use of time of flight is its strong dependence with temperature. Attenuation monitoring is affected by a thin layer of milk skin covering the transducer, which modifies the signal in a non-repetitive way. The results of this work can be used to develop alternative ultrasonic systems suitable for application in the dairy industry.

  7. Development of an automatic reactor inspection system

    International Nuclear Information System (INIS)

    Kim, Jae Hee; Eom, Heung Seop; Lee, Jae Cheol; Choi, Yoo Raek; Moon, Soon Seung

    2002-02-01

    Using recent technologies on a mobile robot computer science, we developed an automatic inspection system for weld lines of the reactor vessel. The ultrasonic inspection of the reactor pressure vessel is currently performed by commercialized robot manipulators. Since, however, the conventional fixed type robot manipulator is very huge, heavy and expensive, it needs long inspection time and is hard to handle and maintain. In order to resolve these problems, we developed a new automatic inspection system using a small mobile robot crawling on the vertical wall of the reactor vessel. According to our conceptual design, we developed the reactor inspection system including an underwater inspection robot, a laser position control subsystem, an ultrasonic data acquisition/analysis subsystem and a main control subsystem. We successfully carried out underwater experiments on the reactor vessel mockup, and real reactor ready for Ulchine nuclear power plant unit 6 at Dusan Heavy Industry in Korea. After this project, we have a plan to commercialize our inspection system. Using this system, we can expect much reduction of the inspection time, performance enhancement, automatic management of inspection history, etc. In the economic point of view, we can also expect import substitution more than 4 million dollars. The established essential technologies for intelligent control and automation are expected to be synthetically applied to the automation of similar systems in nuclear power plants

  8. Design and development of an ultrasonic pulser-receiver unit for non-destructive testing of materials

    International Nuclear Information System (INIS)

    Patankar, V.H.; Joshi, V.M.

    2002-11-01

    The pulser/receiver constitutes the most vital part of an ultrasonic flaw detector or an ultrasonic imaging system used for inspection of materials. The ultrasonic properties of the material and resolution requirements govern the choice of the frequency of ultrasound that can be optimally used. The pulser/receiver in turn decides the efficiency of excitation of the transducer and the overall signal to noise ratio of the system for best sensitivity and resolution. A variety of pulsers are used in the ultrasonic instruments employed for materials inspection. This report describes a square wave type of an ultrasonic pulser-receiver unit developed at Ultrasonic Instrumentation Section, Electronics Division, BARC. It has been primarily designed for excitation of the transducer that is used with a multi-channel ultrasonic imaging system ULTIMA 100M targeted for inspection of SS403 billets, which are in turn used as the base material for fabrication of end fittings for coolant channels of pressurized heavy water nuclear reactors (PHWRs). The design of the pulser is based upon very fast MOSFETs, configured as electronic switches. The pulser is operated with a linear bipolar H.V. supply (+/- 500V max.). The receiver provides a 60 dB gain with a -3 dB BW of 40 MHz. This pulser/receiver unit has been successfully interfaced with a 4 channel ULTIMA 100 M4 multichannel ultrasonic C-scan imaging system, also designed and developed by the authors at Ultrasonic Instrumentation Section (Electronics Division, BARC) and supplied to Centre for Design and Manufacturer - CDM, BARC. This system is being regularly used in C-scan imaging mode for volumetric inspection of SS403 billets for end fittings of 500 MWe PHWRs. (author)

  9. Acousto-optic replication of ultrashort laser pulses

    Science.gov (United States)

    Yushkov, Konstantin B.; Molchanov, Vladimir Ya.; Ovchinnikov, Andrey V.; Chefonov, Oleg V.

    2017-10-01

    Precisely controlled sequences of ultrashort laser pulses are required in various scientific and engineering applications. We developed a phase-only acousto-optic pulse shaping method for replication of ultrashort laser pulses in a TW laser system. A sequence of several Fourier-transform-limited pulses is generated from a single femtosecond laser pulse by means of applying a piecewise linear phase modulation over the whole emission spectrum. Analysis demonstrates that the main factor which limits maximum delay between the pulse replicas is spectral resolution of the acousto-optic dispersive delay line used for pulse shaping. In experiments with a Cr:forsterite laser system, we obtained delays from 0.3 to 3.5 ps between two replicas of 190 fs transform-limited pulses at the central wavelength of laser emission, 1230 nm.

  10. Development of FBR visual inspection technique in sodium

    International Nuclear Information System (INIS)

    Suzuki, T.; Nagai, S.; Shioyama, T.; Sato, M.; Karasawa, H.; Maruyama, F.; Ota, S.; Hida, T.; Kai, M.

    1995-01-01

    Because the reactor vessel of Fast Breeder Reactor is filled with opaque liquid sodium, it is expected to develop an acoustic visual inspection technique in sodium. The acoustic 3 dimensional image processing technique and the elemental parts of the visual inspection equipment in sodium have been developed at the first stage of the in-sodium visual inspection technique development. The cross correlation processing has been applied to improve the S/N ratio in the acoustic echo that are deteriorated by wetting in sodium and the low sensitivity that are also deteriorated by rather smaller diameter to integrate the high density multiple acoustic sensors. The improvement of S/N ratio has been realized by the cross correlation between acoustic echo data that is reflected from the objects and M-series continuous wave that is transmitted from the acoustic transducer. The high speed parallel processing circuits, in which DSPs (Digital Signal Processors) are included, have been developed to realize high speed processing by employing (the circuits connected to) each of sensors in parallel. Synthetic Aperture Focussing Technique (SAFT) has been applied to the acoustic 3-dimensional image processing. The amounts of ellipsoids must be drawn into the 3-dimensional memory to compose the 3-dimensional image by SAFT. Then, a high performance work-station has been employed to deal with enormous data to compose the acoustic 3 dimensional image. Motors and cables, which can be operated under the condition of high-temperature and high-radiation environment, have been developed as the parts of the manipulator which will be used for visual inspection equipment in sodium. A prototype drive mechanism consists of the manipulator with three joints and a scanner with an arrayed acoustic sensors which a sweeps in fan-shape mechanically. The manipulatory type prototype drive mechanism and the signal processing device have been developed and tested, and the acoustic 3-dimensional image of pyramid

  11. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...

  12. An inspection demonstration program/a quality system

    International Nuclear Information System (INIS)

    Cox, L.D.

    1995-01-01

    Mobil relies on tubular manufacturers to consistently supply OCTG which complies with all material requirements of API Specification 5CT. This paper details the Mobil Inspection Demonstration Program; Mobil's method for qualifying ultrasonic inspection systems for use during Mobil receiving inspections. Additionally, the basic fundamentals of the Mobil quality system and acceptance sampling are presented with an emphasis on tracking short-term and long-term supplier performance

  13. PWR vessel inspection performance improvements

    International Nuclear Information System (INIS)

    Blair Fairbrother, D.; Bodson, Francis

    1998-01-01

    A compact robot for ultrasonic inspection of reactor vessels has been developed that reduces setup logistics and schedule time for mandatory code inspections. Rather than installing a large structure to access the entire weld inspection area from its flange attachment, the compact robot examines welds in overlapping patches from a suction cup anchor to the shell wall. The compact robot size allows two robots to be operated in the vessel simultaneously. This significantly reduces the time required to complete the inspection. Experience to date indicates that time for vessel examinations can be reduced to fewer than four days. (author)

  14. Two new NDT techniques for inspection of containment welds beneath coatings

    International Nuclear Information System (INIS)

    Fitzpatrick, G.L.; Thome, D.K.

    1991-06-01

    Two new nondestructive testing methods were evaluated for inspection of containment welds beneath coatings, including magneto-optic imaging and Hall effect measurements. Traditional inspection methods, including magnetic particle inspection, are unsatisfactory in the nuclear containment environment coatings must be removed to provide reliable results. This creates radioactive waste, potential airborne contamination, and prolonged radiation exposure to inspection personnel. The new methods offer great improvement because of increased sensitivity and rapid scanning capability. Results obtained during Phase 1 demonstrated that magneto-optic imaging methods offered good detection of cracking in welded carbon steel samples, even through paint. Direct, real-time images were obtained with this technique in a video format ideal for complete documentation of the full inspection. A new method for rapidly inducing the required magnetic fields for inspection was also demonstrated and offers the potential for eliminating bulky, high current power supplies or magnetic yokes. Results obtained with the Hall effect were not as promising as they were on aluminum, due to electrical interference problems and variables biasing caused by residual magnetic fields in the parts. The technique may still be useful for inspecting tight spaces not accessible with magneto-optic imaging devices, but will require significant development. 13 refs., 18 figs

  15. Surface Casting Defects Inspection Using Vision System and Neural Network Techniques

    Directory of Open Access Journals (Sweden)

    Świłło S.J.

    2013-12-01

    Full Text Available The paper presents a vision based approach and neural network techniques in surface defects inspection and categorization. Depending on part design and processing techniques, castings may develop surface discontinuities such as cracks and pores that greatly influence the material’s properties Since the human visual inspection for the surface is slow and expensive, a computer vision system is an alternative solution for the online inspection. The authors present the developed vision system uses an advanced image processing algorithm based on modified Laplacian of Gaussian edge detection method and advanced lighting system. The defect inspection algorithm consists of several parameters that allow the user to specify the sensitivity level at which he can accept the defects in the casting. In addition to the developed image processing algorithm and vision system apparatus, an advanced learning process has been developed, based on neural network techniques. Finally, as an example three groups of defects were investigated demonstrates automatic selection and categorization of the measured defects, such as blowholes, shrinkage porosity and shrinkage cavity.

  16. Non-destructive ultrasonic techniques for classifying and reconstructing defects; ALOK, phased arrays, holography-SAFT

    International Nuclear Information System (INIS)

    Hoeller, P.; Schmitz, V.; Mueller, W.; Gebhardt, W.; Barbian, O.A.

    1983-01-01

    The only way to achieve ultrasonic testing methods capable of reconstructing defects or inhomogeneities is to measure those data that are related to the geometry of the reflector. These are phase and time-of-flight as a function of the locus of incidence. For this purpose several synthetic aperture methods have been developed in recent years by our institute: ALOK and phased arrays as searching and analysing systems, especially for in-service inspection of nuclear power plants; and holography and SAFT as analysing systems. Their ability to detect, localize, classify and reconstruct defects is discussed. (author)

  17. Nondestructive inspection of General Purpose Heat Source (GPHS) fueled clad girth welds

    International Nuclear Information System (INIS)

    Reimus, M. A. H.; George, T. G.; Lynch, C.; Padilla, M.; Moniz, P.; Guerrero, A.; Moyer, M. W.; Placr, A.

    1998-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of 238 Pu decay to an array of thermoelectric elements. The GPHS is fabricated using an iridium-alloy to contain the 238 PuO 2 fuel pellet. GPHS capsules will be utilized in the upcoming Cassini mission to explore Saturn and its moons. The physical integrity of the girth weld is important to mission safety and performance. Because past experience had revealed a potential for initiation of small cracks in the girth weld overlap zone, a nondestructive inspection of each capsule weld is required. An ultrasonic method was used to inspect the welds of capsules fabricated for the Galileo mission. The instrument, transducer, and method used were state of the art at the time (early 1980s). The ultrasonic instrumentation and methods used to inspect the Cassini GPHSs was significantly upgraded from those used for the Galileo mission. GPHSs that had ultrasonic reflectors in excess of the reject specification level were subsequently inspected with radiography to provide additional engineering data used to accept/reject the heat source. This paper describes the Galileo-era ultrasonic instrumentation and methods and the subsequent upgrades made to support testing of Cassini GPHSs. Also discussed is the data obtained from radiographic examination and correlation to ultrasonic examination results

  18. Nondestructive inspection of General Purpose Heat Source (GPHS) fueled clad girth welds

    International Nuclear Information System (INIS)

    Reimus, M.A.; George, T.G.; Lynch, C.; Padilla, M.; Moniz, P.; Guerrero, A.; Moyer, M.W.; Placr, A.

    1998-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of 238 Pu decay to an array of thermoelectric elements. The GPHS is fabricated using an iridium-alloy to contain the 238 PuO 2 fuel pellet. GPHS capsules will be utilized in the upcoming Cassini mission to explore Saturn and its moons. The physical integrity of the girth weld is important to mission safety and performance. Because past experience had revealed a potential for initiation of small cracks in the girth weld overlap zone, a nondestructive inspection of each capsule weld is required. An ultrasonic method was used to inspect the welds of capsules fabricated for the Galileo mission. The instrument, transducer, and method used were state of the art at the time (early 1980s). The ultrasonic instrumentation and methods used to inspect the Cassini GPHSs was significantly upgraded from those used for the Galileo mission. GPHSs that had ultrasonic reflectors in excess of the reject specification level were subsequently inspected with radiography to provide additional engineering data used to accept/reject the heat source. This paper describes the Galileo-era ultrasonic instrumentation and methods and the subsequent upgrades made to support testing of Cassini GPHSs. Also discussed is the data obtained from radiographic examination and correlation to ultrasonic examination results. copyright 1998 American Institute of Physics

  19. Transverse acousto-electric effect in superconductors

    Czech Academy of Sciences Publication Activity Database

    Lipavský, P.; Koláček, Jan; Lin, P.-J.

    2016-01-01

    Roč. 525, Jun (2016), 10-17 ISSN 0921-4534 R&D Projects: GA MŠk(CZ) LD14060 Institutional support: RVO:68378271 Keywords : superconductivity * acousto-electric effect * Abrikosov vortex * Tolman–Stewart effect Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.404, year: 2016

  20. Study of the ultrasonic technique of elapsed time of notch

    International Nuclear Information System (INIS)

    Gomes, L.C.F.L.; Rebello, J.M.A.

    1989-01-01

    The study of the ultrasonic technique of elapsed time in the dimensionment of notch inclined of 15 and 30 degree and of depth of 5 and 10 mm using the superficial Rayleigh wave and the mode conversion, with a headstock transmitter and other receiver. The dimensionment of notch and of the binding of the piece were made with headstock in different positions. Between the various results obtained can be mentioned the increase of the dimensionment, by two techniques, with the increase of the angle and/or of the depth. (V.R.B.)

  1. Detection and Sizing of Fatigue Cracks in Steel Welds with Advanced Eddy Current Techniques

    Science.gov (United States)

    Todorov, E. I.; Mohr, W. C.; Lozev, M. G.

    2008-02-01

    Butt-welded specimens were fatigued to produce cracks in the weld heat-affected zone. Advanced eddy current (AEC) techniques were used to detect and size the cracks through a coating. AEC results were compared with magnetic particle and phased-array ultrasonic techniques. Validation through destructive crack measurements was also conducted. Factors such as geometry, surface treatment, and crack tightness interfered with depth sizing. AEC inspection techniques have the potential of providing more accurate and complete sizing flaw data for manufacturing and in-service inspections.

  2. HTS-SQUID NDE Technique for Pipes based on Ultrasonic Guided Wave

    International Nuclear Information System (INIS)

    Hatsukade, Y; Masutani, N; Teranishi, S; Masamoto, K; Kanenaga, S; Adachi, S; Tanabe, K

    2017-01-01

    This article describes research on the novel high-temperature superconductor (HTS) superconducting quantum interference device (SQUID) non-destructive evaluation (NDE) technique for metallic pipes based on ultrasonic guided waves. We constructed HTS-SQUID NDE system for pipes based on ultrasonic guided waves, which were generated and received by means of the magnetostrictive effects. Using the system, we measured magnetic signals due to T (0, 1) mode ultrasonic guided waves that transmitted on aluminium pipe, and investigated influences of measurement parameters to the magnetic signals, such as direction of a HTS-SQUID gradiometer, lift-off distance, and intensity and frequency of input current fed to a magnetostrictive transmitter. With the gradiometer oriented parallel to the pipe axis, more than 10 times larger signals were measured compared with that oriented perpendicular to the pipe axis. Magnetic signals measured by the gradiometer were inverse proportional to the power of the list- off distance, and proportional to the intensity of the input current up to 1 A pp . Relation between the frequency of the input current and the measured signal was shown and discussed. (paper)

  3. HTS-SQUID NDE Technique for Pipes based on Ultrasonic Guided Wave

    Science.gov (United States)

    Hatsukade, Y.; Masutani, N.; Teranishi, S.; Masamoto, K.; Kanenaga, S.; Adachi, S.; Tanabe, K.

    2017-07-01

    This article describes research on the novel high-temperature superconductor (HTS) superconducting quantum interference device (SQUID) non-destructive evaluation (NDE) technique for metallic pipes based on ultrasonic guided waves. We constructed HTS-SQUID NDE system for pipes based on ultrasonic guided waves, which were generated and received by means of the magnetostrictive effects. Using the system, we measured magnetic signals due to T (0, 1) mode ultrasonic guided waves that transmitted on aluminium pipe, and investigated influences of measurement parameters to the magnetic signals, such as direction of a HTS-SQUID gradiometer, lift-off distance, and intensity and frequency of input current fed to a magnetostrictive transmitter. With the gradiometer oriented parallel to the pipe axis, more than 10 times larger signals were measured compared with that oriented perpendicular to the pipe axis. Magnetic signals measured by the gradiometer were inverse proportional to the power of the list- off distance, and proportional to the intensity of the input current up to 1 App. Relation between the frequency of the input current and the measured signal was shown and discussed.

  4. In-service inspection of nuclear power plants

    International Nuclear Information System (INIS)

    1991-01-01

    This Manual is intended to provide more comprehensive considerations on the management, organization, preparation, improvement and implementation of in-service inspection activities and the related surveillance. It also gives illustrative examples of good practices and recommendations from operating and other organizations that are consistent with the requirements and recommendations of the Code and Safety Guides. The Manual is directed primarily towards plant management. This Manual should be used in conjunction with the Code and the Safety Guides, in particular with IAEA Safety Series Nos. 50-C-O, 50-SG-O2, 50-SG-05, 50-SG-07, 50-SG-08 and 50-SG-D1, which contain recommendations of a general character about maintenance activities and radiation protection in an operating power plant, and with the 'Manual on the Maintenance of Systems and Components Important to Safety'. This Manual is divided into four technical sections. The first introduces the purpose, structure and main requirements of the programme. The second section describes constituents of the programme, recommending its scope, scheduling, acceptance standards and documentation of results. The following section goes into details of the inspection programme's contents, such as the selection of components, inspection locations, defect types, applicable techniques and procedures, and the evaluation of results. The last section specifies recommended methods and techniques for inspection, such as visual, ultrasonic, eddy current, magnetic particle and others. This main part of the Manual is complemented by a number of annexes which reproduce actual national examples of established procedures, ISI programme parts, acceptance standards, personnel training programmes, testing techniques and other aspects of in-service inspection, illustrating practical implementation of the recommendations of the Manual

  5. Ultrasonic inspection reliability for intergranular stress corrosion cracks

    Energy Technology Data Exchange (ETDEWEB)

    Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D [Pacific Northwest Lab., Richland, WA (USA)

    1990-07-01

    A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

  6. A surface flaw sizing study by time-of-flight ultrasonic technique

    International Nuclear Information System (INIS)

    Lamy, C.A.

    1990-07-01

    In this work, sizing of inclined slits and surface cracks in ferritic steel using the ultrasonic time-of-flight technique was studied. The surface cracks were vertical and inclined, nut the slits were only inclined. It was surface Rayleigh wave that was converted to shear wave mode in the material. The specimens with surface crack were submitted to a three four point loading fracture mechanics tests, so that the region of the crack tip became under an increasing tensile stress. Thus, the ultrasonic crack sizing could be compared to the material stress intensity factor (K) of the material for different loadings. Results show that the greater the slope and/or lenght of the slits the greater its subsizing. Vertical cracks int he parent metal are reliably and accuratly sized; in the weld the same remark held if one increases the gain of ultrasonic flaw detector to compensate for the weld attenuation phenomenon. Sizing of inclined cracks in the parent metal shows the same trends of the inclined slits, differing only in slopes over 30 sup(0) where the sizing in surface cracks is no longer reliable. A new appraisal procedure here proposed made reliable these results. The techniques employed in this work lead to reliable and accurate results for sizing of different slits and cracks. It should be noted however that good results are only obtained if a tensile stress state exists in the neighbourhood of the c rack tip. (author)

  7. Design and development of weld inspection manipulator for reactor pressure vessel of TAPS-1

    International Nuclear Information System (INIS)

    Chatterjee, H.; Singh, J.P.; Ranjon, R.; Kulkarni, M.P.; Patel, R.J.

    2013-01-01

    The reactor pressure vessel (RPV) of TAPS-1 BWR contains six longitudinal and four circumferential welds. Periodical in-service inspection of these weld joints has been a regulatory issue pending for long. In the 22 nd refuelling outage in July 2012 the inspection of L1-1, L1-2 longitudinal welds as well as their junctions with C1 circumferential weld were proposed to be done using ultrasonic technique. Approaching these welds from OD side of the RPV is a difficult and tedious task. Therefore it was decided to examine these welds from ID side of the RPV by filling the cavity with water and approaching the RPV from top. No technology was locally available to take the probes at a depth of 10-12 m under water. NPCIL approached RTD, BARC to develop an underwater manipulator to accomplish this task. RTD took up this work as a challenge and came out with the design of manipulator. The weld inspection manipulator (WIM) was fabricated on a war foot basis, tested and successfully implemented in the reactor for the first time in TAPS history. The entire activity was completed in three months time. This article gives the details of design, manufacturing, performance testing, qualification trials and implementation of WIM in the reactor. Ultrasonic testing techniques were developed by QAD, BARC which are not covered in this article. (author)

  8. Investigating the use of the acousto-optic effect for acoustic holography

    DEFF Research Database (Denmark)

    Torras Rosell, Antoni; Fernandez Grande, Efren; Jacobsen, Finn

    2012-01-01

    Recent studies have demonstrated that the acousto-optic effect, that is, the interaction between sound and light, can be used as a means to visualize acoustic fields in the audible frequency range. The changes of density caused by sound waves propagating in air induce phase shifts to a laser beam...... that travels through the acoustic field. This phenomenon can in practice be captured with a laser Doppler vibrometer (LDV), and the pressure distribution of the acoustic field can be reconstructed using tomography. The present work investigates the potential of the acousto-optic effect in acoustic holography....... Two different holographic methods are examined for this purpose. One method first reconstructs the hologram plane using acousto-optic tomography and then propagates it using conventional near-field acoustic holography (NAH). The other method exploits the so-called Fourier Slice Theorem and bases all...

  9. Techniques d'inspection par ondes guidees ultrasonores d'assemblages brases dans des reacteurs aeronautiques =

    Science.gov (United States)

    Comot, Pierre

    L'industrie aeronautique, cherche a etudier la possibilite d'utiliser de maniere structurelle des joints brases, dans une optique de reduction de poids et de cout. Le developpement d'une methode d'evaluation rapide, fiable et peu couteuse pour evaluer l'integrite structurelle des joints apparait donc indispensable. La resistance mecanique d'un joint brase dependant principalement de la quantite de phase fragile dans sa microstructure. Les ondes guidees ultrasonores permettent de detecter ce type de phase lorsqu'elles sont couplees a une mesure spatio-temporelle. De plus la nature de ce type d'ondes permet l'inspection de joints ayant des formes complexes. Ce memoire se concentre donc sur le developpement d'une technique basee sur l'utilisation d'ondes guidees ultrasonores pour l'inspection de joints brases a recouvrement d'Inconel 625 avec comme metal d'apport du BNi-2. Dans un premiers temps un modele elements finis du joint a ete utilise pour simuler la propagation des ultrasons et optimiser les parametres d'inspection, la simulation a permis egalement de demontrer la faisabilite de la technique pour la detection de la quantite de phase fragile dans ce type de joints. Les parametres optimises sont la forme de signal d'excitation, sa frequence centrale et la direction d'excitation. Les simulations ont montre que l'energie de l'onde ultrasonore transmise a travers le joint aussi bien que celle reflechie, toutes deux extraites des courbes de dispersion, etaient proportionnelles a la quantite de phase fragile presente dans le joint et donc cette methode permet d'identifier la presence ou non d'une phase fragile dans ce type de joint. Ensuite des experimentations ont ete menees sur trois echantillons typiques presentant differentes quantites de phase fragile dans le joint, pour obtenir ce type d'echantillons differents temps de brasage ont ete utilises (1, 60 et 180 min). Pour cela un banc d'essai automatise a ete developpe permettant d'effectuer une analyse similaire

  10. In-service inspection of pressurized water reactors

    International Nuclear Information System (INIS)

    Rapin, M.; Saglio, R.

    1983-01-01

    French legislation, which is more demanding than in other countries, had led Electricite de France, the State-owned utility, to acquire better performance in-service inspection facilities than those which existed previously. This fact has spurred the industrial development of the new technical facilities which are used worldwide today. This article presents the ''in-service inspection machine'' (MIS) for the inspection of the welds of a PWR vessel, and the inspection device of steam generator tubes; the MIS allow a remote-viewing, ultrasonic and gamma-graphic inspection; Foucault currents are the only one method adapted to the inspection steam generator tubes [fr

  11. Inspection of CF188 composite flight control surfaces with neutron radiography

    International Nuclear Information System (INIS)

    Lewis, W.J.; Bennett, L.G.I.; Mullin, S.K.

    1996-01-01

    At the Royal Military College of Canada's SLOWPOKE-2 Facility, a neutron radiography facility has been designed and installed using a small (20kWth), pool-type research reactor called the SLOWPOKE-2 (Safe Low Power c(K)ritical Experiment) as the neutron source. Since then, the research has continued along two fronts: developing applications and improving the quality of the neutron beam. The most interesting applications investigated to date has been the inspection of various metal ceramic composites and the inspection of the composite flight control surfaces of some of the CF188 Hornet aircraft. As part of the determination of the integrity of the aircraft, it was decided to inspect an aircraft with the highest flight house using both X- and neutron radiography. The neutron radiography and, to a lesser extent, X-radiography inspections completed at McClellan AFB revealed 93 anomalies. After returning to Canada, the component with the greatest structural significance, namely the right hand rudder from the vertical stabilizer, was removed from the aircraft and put through a rigorous program of numerous NDT inspections, including X-radiography (film and real-time), eddy current, ultrasonics (through transmission and pitch-catch), infrared thermography, and neutron radiography. Therefore, of all the techniques investigated, only through transmission ultrasonics and neutron radiography were able to identify large areas of hydration. However, only neutron radiography could identify the small areas of moisture and hydration. Given the structural significance of the flight control surfaces in modern fighter aircraft, even the smallest amounts of hydration could potentially lead to catastrophic results

  12. Application of ultra-sons to on-site spent fuel assemblies metrology

    International Nuclear Information System (INIS)

    Gondard, C.; Saglio, R.; Vouillot, M.; Delaroche, P.; Vaubert, Y.; Van Craeynest, J.C.

    1983-12-01

    Fuel assemblies inspection on the site of a power reactor, between two irradiation campaigns, allows to estimate the behaviour of prototype fuel assemblies and to permit their refueling for the continuation of the irradiation; the utilization of non-destructive, reliable and high-performance techniques, is of a great interest in the application. For, this reason, the C.E.A. has been led to carry out new techniques allowing the visual examination and the dimensional inspection of spent fuel assemblies of 900 MWe French pressurized water reactors, with a transportable Fuel Examination Module (MEC) on every reactor site. This module includes a television camera, and uses for the first time as ''position sensor'' the properties offered by a set of ultrasonic transducers. The main principle of the design, of the operation way of the module, of the measuring methods, and, of the data acquisition and processing, are presented [fr

  13. A quantitative analysis of rotary, ultrasonic and manual techniques to treat proximally flattened root canals

    Directory of Open Access Journals (Sweden)

    Fabiana Soares Grecca

    2007-04-01

    Full Text Available OBJECTIVE: The efficiency of rotary, manual and ultrasonic root canal instrumentation techniques was investigated in proximally flattened root canals. MATERIAL AND METHODS: Forty human mandibular left and right central incisors, lateral incisors and premolars were used. The pulp tissue was removed and the root canals were filled with red die. Teeth were instrumented using three techniques: (i K3 and ProTaper rotary systems; (ii ultrasonic crown-down technique; and (iii progressive manual technique. Roots were bisected longitudinally in a buccolingual direction. The instrumented canal walls were digitally captured and the images obtained were analyzed using the Sigma Scan software. Canal walls were evaluated for total canal wall area versus non-instrumented area on which dye remained. RESULTS: No statistically significant difference was found between the instrumentation techniques studied (p<0.05. CONCLUSION: The findings of this study showed that no instrumentation technique was 100% efficient to remove the dye.

  14. Mechanized ultrasonic examination of piping systems in nuclear power plants

    International Nuclear Information System (INIS)

    Edelmann, X.; Pfister, O.; Allidi, F.

    1988-01-01

    The success of mechanized ultrasonic examination applied on welds in piping systems in nuclear power plants is highly dependent on its careful preparation. From the development of an adequate examination technique to its implementation on site, many problems are to be solved. This is especially the case when dealing with austenitic welds or dissimilar metal welds. In addition to the specific needs for examination technique based on material properties and requirements for minimum flaw size detection, accessibility and radiation aspects have to be considered. A crew of skilled and highly trained examination personnel is required. Experience in various nuclear power plants, - BWR's and PWR's of different designs - has shown, that even difficult examination problems can be successfully solved, provided that there is a good preparation. The necessary step by step proceeding is illustrated by examples concerning mechanized examination. Preservice inspections and in-service inspections with specific requirements, due to the types of flaws to be found or the type of material concerned, are discussed

  15. An ultrasonic technique for predicting tensile strength of southern pine lumber

    Science.gov (United States)

    D. Rajeshwar; D.A. Bender; D.E. Bray; K.A. McDonald

    1997-01-01

    The goal of this research was to develop nondestructive evaluation (NDE) technology to enhance mechanical stress rating of lumber. An ultrasonic NDE technique was developed that is sensitive to grain angle and edge knots in lumber - two primary determinants of lumber strength. The presence of edge knots increased the acoustic wave travel time and selectively...

  16. Study on In-Service Inspection Program and Inspection Technologies for Commercialized Sodium-Cooled Fast Reactor

    International Nuclear Information System (INIS)

    Masato Ando; Shigenobu Kubo; Yoshio Kamishima; Toru Iitsuka

    2006-01-01

    The objective of in-service inspection of a nuclear power plant is to confirm integrity of function of components necessary to safety, and satisfy the needs to protect plant investment and to achieve high plant ability. The sodium-cooled fast reactor, which is designed in the feasibility study on commercialized fast reactor cycle systems in Japan, has two characteristics related to in-service inspection. The first is that all sodium coolant boundary structures have double-wall system. Continuous monitoring of the sodium coolant boundary structures are adopted for inspection. The second characteristic is the steam generator with double-wall-tubes. Volumetric testing is adopted to make sure that one of the tubes can maintain the boundary function in case of the other tube failure. A rational in-service inspection concept was developed taking these features into account. The inspection technologies were developed to implement in-service inspection plan. The under-sodium viewing system consisted of multi ultrasonic scanning transducers, which was used for imaging under-sodium structures. The under-sodium viewing system was mounted on the under-sodium vehicle and delivered to core internals. The prototype of under-sodium viewing system and vehicle were fabricated and performance tests were carried out under water. The laboratory experiments of volumetric testing for double-wall-tubes of steam generator, such as ultrasonic testing and remote-field eddy current testing, were performed and technical feasibility was assessed. (authors)

  17. Application of focus-variation Technique in Measurements of Ultrasonic Vibrations of Grinding pins

    Directory of Open Access Journals (Sweden)

    Wdowik Roman

    2015-01-01

    Full Text Available The paper presents the application of focus-variation technique in measurements of ultrasonic vibrations of grinding pins. Ultrasonic vibrations of tools are applied in ultrasonic assisted grinding. Their measurements are significant for development of this hybrid machining process. Alumina and zirconia ceramic materials in the final fired state were machined in experiments which are known as scratch tests. Diamond grinding pin was used as a tool to machine scratches. Marks of diamond grains, left on the surface of workpieces after machining process, were investigated using The Infinite Focus Real 3D optical microscope. Focus-variation is the principle of operation of this microscope. Investigations concerned possibilities of measurements of an amplitude of axial and radial vibrations in the case of two ceramic materials. Results of performed measurements are presented and discussed for selected machining parameters.

  18. Improving surface acousto-optical interaction by high aspect ratio electrodes

    DEFF Research Database (Denmark)

    Dühring, Maria Bayard; Laude, Vincent; Khelif, Abdelkrim

    2009-01-01

    The acousto-optical interaction of an optical wave confined inside a waveguide and a surface acoustic wave launched by an interdigital transducer (IDT) at the surface of a piezoelectric material is considered. The IDT with high aspect ratio electrodes supports several acoustic modes that are stro......The acousto-optical interaction of an optical wave confined inside a waveguide and a surface acoustic wave launched by an interdigital transducer (IDT) at the surface of a piezoelectric material is considered. The IDT with high aspect ratio electrodes supports several acoustic modes...

  19. Acousto-optic modulation of a photonic crystal nanocavity with Lamb waves in microwave K band

    Energy Technology Data Exchange (ETDEWEB)

    Tadesse, Semere A. [Department of Electrical and Computer Engineering, University of Minnesota, Minneapolis, Minnesota 55455 (United States); School of Physics and Astronomy, University of Minnesota, Minneapolis, Minnesota 55455 (United States); Li, Huan; Liu, Qiyu; Li, Mo, E-mail: moli@umn.edu [Department of Electrical and Computer Engineering, University of Minnesota, Minneapolis, Minnesota 55455 (United States)

    2015-11-16

    Integrating nanoscale electromechanical transducers and nanophotonic devices potentially can enable acousto-optic devices to reach unprecedented high frequencies and modulation efficiency. Here, we demonstrate acousto-optic modulation of a photonic crystal nanocavity using Lamb waves with frequency up to 19 GHz, reaching the microwave K band. The devices are fabricated in suspended aluminum nitride membrane. Excitation of acoustic waves is achieved with interdigital transducers with period as small as 300 nm. Confining both acoustic wave and optical wave within the thickness of the membrane leads to improved acousto-optic modulation efficiency in these devices than that obtained in previous surface acoustic wave devices. Our system demonstrates a scalable optomechanical platform where strong acousto-optic coupling between cavity-confined photons and high frequency traveling phonons can be explored.

  20. In-service inspection techniques

    International Nuclear Information System (INIS)

    Backfisch, W.; Zipser, R.R.

    1980-01-01

    The owner of a nuclear power plant (NPP) is obligated and interested to maintain - by regular maintenance and in-service inspections - the operational safety and availability of the plant for the subsequent operating period in a condition, as is specified as the basis of the erection and the last operational permits. In-service inspections are performed to verify the operational safety, and maintenance work is performed to guarantee the availability. Below, the typical in-service inspections of a light-water reactor NPP (operated on a pressurized-water reactor or on a boiling-water reactor) are described with details and examples of typical inspections, especially of recurrent performance tests of the systems. (orig./RW)