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Sample records for acoustic emission weld

  1. Nondestructive online testing method for friction stir welding using acoustic emission

    Science.gov (United States)

    Levikhina, Anastasiya

    2017-12-01

    The paper reviews the possibility of applying the method of acoustic emission for online monitoring of the friction stir welding process. It is shown that acoustic emission allows the detection of weld defects and their location in real time. The energy of an acoustic signal and the median frequency are suggested to be used as informative parameters. The method of calculating the median frequency with the use of a short time Fourier transform is applied for the identification of correlations between the defective weld structure and properties of the acoustic emission signals received during welding.

  2. An introduction to acoustic emission technology for in-process inspection of welds

    International Nuclear Information System (INIS)

    Goswami, G.L.

    1983-01-01

    Weld quality monitoring, as it stands today, is primarily done by X-ray radiography and ultrasonic testing which is applied after welding is complete. Acoustic Emission Technique (AET) also presents a possible substitute for weld quality monitoring which can be used during welding. Acoustic signals are generated during welding and the sound waves of weld defects are picked up by using AE sensors. With the introduction of sophisticated instrumentation in AET, it is possible to carry out the test even in noisy shop floor environments. Large number of reports on the subject of acoustic emission in recent years is a clear indication that it is gaining importance in welding industry. The present day status of the acoustic emission technology as an on-line weld quality monitoring technique has been reviewed. This report discusses the technique and system along with the acoustic emission parameters important for weld quality analysis. This also deals with the application of this technique in different welding processes like TIG, resistance, electro slag and submerged arc. It has been reported that monitoring of emission during welding can detect crack formation, crack growth and lack of fusion precisely. Static defects like porosity and inclusion do not generate very strong acoustic signals and are therefore difficult to intercept, but, however, lately they have detected successfully. (author)

  3. Inspection of nuclear power plant piping welds by in-process acoustic emission monitoring

    International Nuclear Information System (INIS)

    Prine, D.W.

    1976-01-01

    The results of using in-process acoustic emission monitoring on nuclear power plant piping welds are discussed. The technique was applied to good and intentionally flawed test welds as well as production welds, and the acoustic emission results are compared to standard NDT methods and selected metallographic cross-sections

  4. In process acoustic emission in multirun submerged arc welding

    International Nuclear Information System (INIS)

    Asty, M.; Birac, C.

    1980-01-01

    In order to avoid the formation of deep grooves when repairing defects in welded joints in heavy plates, an investigation was made aiming to detect and locate the defects by in-process acoustic emission in multirun submerged arc welding. Twelve defects (lack of penetration, cracks, inclusions, lack of fusion together with inclusions, blowholes) were intentionally introduced when the first plate was welded. A space-time method for processing the acoustic activity during welding allowed the detection and the location of the intentional defects as well as of the most important accidental defects evidenced by ultrasonic testing [fr

  5. Acoustic Emission Weld Monitoring in the 2195 Aluminum-Lithium Alloy

    Science.gov (United States)

    Walker, James L.

    2005-01-01

    Due to its low density, the 2195 aluminum-lithium alloy was developed as a replacement for alloy 2219 in the Space Shuttle External Tank (ET). The external tank is the single largest component of the space shuttle system. It is 154 feet long and 27.6 feet in diameter, and serves as the structural backbone for the shuttle during launch, absorbing most of the 7 million plus pounds of thrust produced. The almost 4% decrease in density between the two materials provides an extra 7500 pounds of payload capacity necessary to put the International Space Station components into orbit. The ET is an all-welded structure; hence, the requirement is for up to five rewelds without hot cracking. Unfortunately, hot cracking during re-welding or repair operations was occurring and had to be dealt with before the new super lightweight tank could be used. Weld metal porosity formation was also of concern because it leads to hot cracking during weld repairs. Accordingly, acoustic emission (AE) nondestructive testing was employed to monitor the formation of porosity and hot cracks in order to select the best filler metal and optimize the weld schedule. The purpose of this work is to determine the feasibility of detecting hot cracking in welded aluminum-lithium (Al-Li) structures through the analysis of acoustic emission data. By acoustically characterizing the effects of reheating during a repair operation, the potential for hidden flaws coalescing and becoming "unstable" as the panel is repaired could be reduced. Identification of regions where microcrack growth is likely to occur and the location of active flaw growth in the repair weld will provide the welder with direct feedback as to the current weld quality enabling adjustments to the repair process be made in the field. An acoustic emission analysis of the source mechanisms present during welding has been conducted with the goals of locating regions in the weld line that are susceptible to damage from a repair operation

  6. Monitoring of martensite formation during welding by means of acoustic emission

    International Nuclear Information System (INIS)

    Bohemen, S.M.C. van; Hermans, M.J.M.; Ouden, G. den

    2001-01-01

    The martensitic transformation during gas tungsten arc (GTA) welding of steel 42CrMo4 has been studied using the acoustic emission (AE) monitoring technique. Welds were produced under static conditions (spot welding) and under stationary conditions (travelling arc welding). After spot welding, the root mean square (RMS) value of the continuous acoustic emission was measured, revealing a peak that reflects the evolution of martensite formation during cooling of the spot weld. The RMS value was also measured during travelling arc welding at different heat inputs and corrected for the noise of the welding process to obtain the RMS value due to martensite formation. After welding, optical metallography was carried out to quantify the amount of martensite formed during cooling of the weld. An analysis of the results shows that the squared RMS value is proportional to the volume rate of martensite formation during welding, which is consistent with theory and in good agreement with the results obtained in the case of spot welding. The obtained results suggest that AE can be applied as a real time monitoring technique for the detection of martensite formation during steel welding. (author)

  7. Inspection of nuclear reactor welding by acoustic emission, May 1976--March 1977

    International Nuclear Information System (INIS)

    Prine, D.W.; Mathieson, T.A.

    1977-03-01

    Evaluation of acoustic emission monitoring of welds in heavy section steel under pressure vessel shop conditions is described for a nuclear pressure vessel inlet nozzle weld and a repair weld on a test pressure vessel (V-7) for ORNL. On-line analysis of the AE results indicates that both welds should be free of code rejectable flaws

  8. Inspection of nuclear reactor welding by acoustic emission

    International Nuclear Information System (INIS)

    Prine, D.W.

    1977-01-01

    The objective of the work described is to evaluate in-process acoustic emission weld monitoring with the goal of upgrading the inspection techniques for assuring better weld quality in nuclear reactor piping and pressure vessels. To accomplish this overall objective, the following specific goals have been set within a three year program: (1) prove the feasibility of in-process AE under shop conditions and validate the AE findings by currently acceptable NDE techniques; (2) develop and build a prototype monitor for use in Nuclear Fabrication shops; and (3) provide data for NRC/ASME acceptance of the inspection practice

  9. Acoustic emission

    International Nuclear Information System (INIS)

    Nichols, R.W.

    1976-01-01

    The volume contains six papers which together provide an overall review of the inspection technique known as acoustic emission or stress wave emission. The titles are: a welder's introduction to acoustic emission technology; use of acoustic emission for detection of defects as they arise during fabrication; examples of laboratory application and assessment of acoustic emission in the United Kingdom; (Part I: acoustic emission behaviour of low alloy steels; Part II: fatigue crack assessment from proof testing and continuous monitoring); inspection of selected areas of engineering structures by acoustic emission; Japanese experience in laboratory and practical applications of acoustic emission to welded structures; and ASME acoustic emission code status. (U.K.)

  10. Sensoring fusion data from the optic and acoustic emissions of electric arcs in the GMAW-S process for welding quality assessment.

    Science.gov (United States)

    Alfaro, Sadek Crisóstomo Absi; Cayo, Eber Huanca

    2012-01-01

    The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc voltage, welding current, infrared and acoustic emission values were acquired and parameters such as arc power, acoustic peaks rate and infrared radiation rate computed. Data fusion algorithms were developed by assessing known welding quality parameters from arc emissions. These algorithms have showed better responses when they are based on more than just one sensor. Finally, it was concluded that there is a close relation between arc emissions and quality in welding and it can be measured from arc emissions sensing and data fusion algorithms.

  11. Sensoring Fusion Data from the Optic and Acoustic Emissions of Electric Arcs in the GMAW-S Process for Welding Quality Assessment

    Directory of Open Access Journals (Sweden)

    Eber Huanca Cayo

    2012-05-01

    Full Text Available The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc voltage, welding current, infrared and acoustic emission values were acquired and parameters such as arc power, acoustic peaks rate and infrared radiation rate computed. Data fusion algorithms were developed by assessing known welding quality parameters from arc emissions. These algorithms have showed better responses when they are based on more than just one sensor. Finally, it was concluded that there is a close relation between arc emissions and quality in welding and it can be measured from arc emissions sensing and data fusion algorithms.

  12. STUDIES OF ACOUSTIC EMISSION SIGNATURES FOR QUALITY ASSURANCE OF SS 316L WELDED SAMPLES UNDER DYNAMIC LOAD CONDITIONS

    Directory of Open Access Journals (Sweden)

    S. V. RANGANAYAKULU

    2016-10-01

    Full Text Available Acoustic Emission (AE signatures of various weld defects of stainless steel 316L nuclear grade weld material are investigated. The samples are fabricated by Tungsten Inert Gas (TIG Welding Method have final dimension of 140 mm x 15 mm x 10 mm. AE signals from weld defects such as Pinhole, Porosity, Lack of Penetration, Lack of Side Fusion and Slag are recorded under dynamic load conditions by specially designed mechanical jig. AE features of the weld defects were attained using Linear Location Technique (LLT. The results from this study concluded that, stress release and structure deformation between the sections in welding area are load conditions major part of Acoustic Emission activity during loading.

  13. Real-time measurement of electron beam weld penetration in uranium by acoustic emission monitoring

    International Nuclear Information System (INIS)

    Whittaker, J.W.; Murphy, J.L.

    1991-07-01

    High quality electron beam (EB) welds are required in uranium test articles. Acoustic emission (AE) techniques are under development with the goal of measuring weld penetration in real-time. One technique, based on Average Signal Level (ASL) measurement was used to record weld AE signatures. Characteristic AE signatures were recorded for bead-on-plate (BOP) and butt joint (BJ) welds made under varied welding conditions. AE waveforms were sampled to determine what microscopic AE behavior led to the observed macroscopic signature features. Deformation twinning and weld expulsion are two of the main sources of emission. AE behavior was correlated with weld penetration as measured by standard metallographic techniques. The ASL value was found to increase approximately linearly with weld penetration in BJ welds. These results form the basis for a real-time monitoring technique for weld penetration. 5 refs

  14. Nondestructive Online Detection of Welding Defects in Track Crane Boom Using Acoustic Emission Technique

    Directory of Open Access Journals (Sweden)

    Yong Tao

    2014-04-01

    Full Text Available Nondestructive detection of structural component of track crane is a difficult and costly problem. In the present study, acoustic emission (AE was used to detect two kinds of typical welding defects, that is, welding porosity and incomplete penetration, in the truck crane boom. Firstly, a subsidiary test specimen with special preset welding defect was designed and added on the boom surface with the aid of steel plates to get the synchronous deformation of the main boom. Then, the AE feature information of the welding defect could be got without influencing normal operation of equipment. As a result, the rudimentary location analysis can be attained using the linear location method and the two kinds of welding defects can be distinguished clearly using AE characteristic parameters such as amplitude and centroid frequency. Also, through the comparison of two loading processes, we concluded that the signal produced during the first loading process was mainly caused by plastic deformation damage and during the second loading process the stress release and structure friction between sections in welding area are the main acoustic emission sources. Thus, the AE is an available tool for nondestructive online detection of latent welding defects of structural component of track crane.

  15. Application of acoustic emission monitoring to pressure tests of a steam receiver vessel with flawed nozzle welds

    International Nuclear Information System (INIS)

    Woodward, B.; McDonald, N.R.; Hincksman, M.J.

    1976-01-01

    As part of the first stage of an Australian Welding Research Association co-operative research project, acoustic emission monitoring has been applied to a steam receiver vessel withdrawn from service owing to severe weld cracking. This technique is used to check acceptance standards for defects in nozzle welds and to apply modern methods of assessing the integrity of pressurised plant. Acoustic emission monitoring has been used, together with strain gauge measurements and ultrasonic scanning, to detect the occurrence of any significant defect growth during cyclic pressurisation of the vessel. During this first stage, no significant defect growth has been produced by 1000 cycles of pressure up to 24.1 MPa (3500 psi), subsequent pressurisation up to 35.8 MPa (5200 psi), or 97 per cent of the expected yield stress of the vessel shell. The small amount of acoustic emission detected was consistent with this result. (author)

  16. Quantitative Acoustic Emission Fatigue Crack Characterization in Structural Steel and Weld

    Directory of Open Access Journals (Sweden)

    Adutwum Marfo

    2013-01-01

    Full Text Available The fatigue crack growth characteristics of structural steel and weld connections are analyzed using quantitative acoustic emission (AE technique. This was experimentally investigated by three-point bending testing of specimens under low cycle constant amplitude loading using the wavelet packet analysis. The crack growth sequence, that is, initiation, crack propagation, and fracture, is extracted from their corresponding frequency feature bands, respectively. The results obtained proved to be superior to qualitative AE analysis and the traditional linear elastic fracture mechanics for fatigue crack characterization in structural steel and welds.

  17. Feasibility of evaluating the integrity of FTR duct to end fixture welds using acoustic emission monitoring

    International Nuclear Information System (INIS)

    Trantow, R.L.

    1975-11-01

    A method of applying real-time acoustic emission (AE) source location to evaluate the integrity of duct-to-end fixture welds was developed and evaluated using the HEDL R8-4 AE monitor coupled with a PDP-8e minicomputer. Operational software was developed to control the system's data acquisition, storage, and display functions. Performance was evaluated on the basis of comparisons between AE source location data and subsequent destructive examination of six duct-to-transition ring qualification welds. Ten separate discontinuities seen in the metallography performed at 35 locations along these welds correlated with the averaged acoustic emission activity revealed by the AE source location maps. This relationship is not presently considered to be usable as a system calibration method however, because of the limited range of discontinuity lengths (from 0.0003 to 0.004 in. long) that were correlated. The presence of six other discontinuities, found in regions showing low levels of emission activity, indicated that significant stress risers can go undetected under the conditions investigated

  18. Application of acoustic emission technique and friction welding for excavator hose nipple

    International Nuclear Information System (INIS)

    Kong, Yu Sik; Lee, Jin Kyung

    2013-01-01

    Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, the feasibility of industry application was determined by analyzing the mechanical properties of weld region for a specimen of tube-to-tube shape for excavator hose nipple with friction welding, and optimized welding variables were suggested. In order to accomplish this object, friction heating pressure and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. An acoustic emission(AE) technique was applied to evaluate the optimal friction welding conditions nondestructively. AE parameters of accumulative count and event were analyzed in terms of generating trend of AE signals across the full range of friction weld. The typical waveform and frequency spectrum of AE signals which is generated by friction weld were discussed. From this study the optimal welding variables could be suggested as rotating speed of 1300 rpm, friction heating pressure of 15 MPa, and friction heating time of 10 sec. AE event was a useful parameter to estimate the tensile strength of tube-to tube specimen with friction weld.

  19. Comparison between sensitivities of quality control methods using ultrasonic waves, radiography and acoustic emission for the thick welded joint testing

    International Nuclear Information System (INIS)

    Asty, Michel; Birac, Claude

    1981-09-01

    The testing of the thick welded joints of the nuclear industry is carried out by radiography and ultrasonics on completion of welding. When a fault is found, its repair requires a sometimes deep cut down to the position of the fault, then filling in of the cut by hand welding with a coated electrode. This very costly operation also involves the risk of causing new defects when building up by hand. Listening to the acoustic emission during the welding has been considered in order to seek the possibility of detecting defects when they appear, or soon after. The industrial use of this method would make an instant repair of the defective areas possible at less cost and with greater reliability. The study presented concerns the comparison between the results of the various non-destructive testing methods: radiography, ultrasonics and acoustic emission, for a thick welded joint in which the defects have been brought about [fr

  20. Acoustic emission technique and its applications

    International Nuclear Information System (INIS)

    Sato, Ichiya; Sasaki, Soji

    1976-01-01

    Acoustic emission technique is described. The characteristics of acoustic emission signal, measurement techniques, and its application are explained. The acoustic signals are grouped into continuous and burst types. The continuous signal is due to plastic deformation, and the burst type is due to the generation and growth of cracks. The latter can be used for the identification of the position of cracks. The frequency of the acoustic emission is in the range from several tens of KHz to two MHz. Piezoelectric ceramics are used as the oscillators of sensors. The dynamic behavior of acoustic emission can be observed with a two-channel acoustic emission measuring apparatus. Multi-channel method was developed at Hitachi, Ltd., and is used for large structures. General computer identification method and simple zone identification method are explained. Noise elimination is important for the measurement, and the methods were studied. Examples of application are the observation of acoustic emission in the plastic deformation of steel, the tensile test of large welded material with natural defects, and others. The method will be used for the diagnosis and observation of large structures, the test and quality control of products. (Kato, T.)

  1. Acoustic emission pickup essentially for waveguide

    International Nuclear Information System (INIS)

    Asty, Michel; Saglio, Robert.

    1979-01-01

    Lambda wave length acoustic emission pickup comprising two juxtaposed piezoelectric capsules of equal lambda/2 thickness and with opposite polarization, separated by an electrically insulating foil, the two opposite sides of the capsules being earthed. The electric signal resulting from the acoustic emission is picked up on the two sides facing both sides of the insulating foil and the assembly of the two piezoelectric capsules is mounted on a base insulating it from the structure on which the acoustic emission is being listened to. Application of this pickup to the surveillance of defects in the steel vessels of nuclear reactors, characterized in that it is placed at the end of a metal ultrasonic wave guide the other end of which is welded directly to the vessel [fr

  2. Acoustic emission monitoring during hydrotest of a thin wall pressure vessel

    International Nuclear Information System (INIS)

    Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

    1976-01-01

    Results are presented of the acoustic emission monitoring during hydrotests of a thin wall steel pressure vessel. Location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors used for acoustic source location was found to be very useful, and allowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be due mainly to stress release in weld seams

  3. Developments in acoustic emission for application to nuclear reactor systems

    International Nuclear Information System (INIS)

    Bentley, P.G.

    1982-01-01

    Developments in acoustic emission are summarised as they relate to the principal applications to nuclear reactors, and light water reactor pressure vessels in particular. Improvement in the understanding of acoustic emission has come from materials tests and these confirm the problems in applying the technique for in-service or periodic proof test monitoring of growing fatique cracks. Applications in LMFBR have confirmed that acoustic emission can be applied in the nuclear environment and the detection of stress corrosion cracking in both BWR and LMFBR seems possible. Some information is included on the developing interest in applying the techniques of acoustic emission for leak detection during shop hydro and in-service monitoring. Acoustic emission is also being developed for weld fabrication monitoring and recently introduced pattern recognition techniques are having a significant impact in this application. (author)

  4. Real-time nondestructive monitoring of the gas tungsten arc welding (GTAW) process by combined airborne acoustic emission and non-contact ultrasonics

    Science.gov (United States)

    Zhang, Lu; Basantes-Defaz, Alexandra-Del-Carmen; Abbasi, Zeynab; Yuhas, Donald; Ozevin, Didem; Indacochea, Ernesto

    2018-03-01

    Welding is a key manufacturing process for many industries and may introduce defects into the welded parts causing significant negative impacts, potentially ruining high-cost pieces. Therefore, a real-time process monitoring method is important to implement for avoiding producing a low-quality weld. Due to high surface temperature and possible contamination of surface by contact transducers, the welding process should be monitored via non-contact transducers. In this paper, airborne acoustic emission (AE) transducers tuned at 60 kHz and non-contact ultrasonic testing (UT) transducers tuned at 500 kHz are implemented for real time weld monitoring. AE is a passive nondestructive evaluation method that listens for the process noise, and provides information about the uniformity of manufacturing process. UT provides more quantitative information about weld defects. One of the most common weld defects as burn-through is investigated. The influences of weld defects on AE signatures (time-driven data) and UT signals (received signal energy, change in peak frequency) are presented. The level of burn-through damage is defined by using single method or combine AE/UT methods.

  5. Acoustic emission monitoring during hydrotests of a thin wall pressure vessel

    International Nuclear Information System (INIS)

    Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

    1975-01-01

    The results are presented of an acoustic emission monitoring performed during hydrotests of a thin wall steel pressure vessel. The location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors instrumentation system used for acoustic source location was found to be useful, and alllowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be mainly due to stress release in weld seams. (Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.)

  6. Acoustic emission experiments for PHWR technology development

    International Nuclear Information System (INIS)

    Pellionisz, P.; Jha, S.K.; Goswami, G.L.

    1992-06-01

    An Indian-Hungarian joint research project has been started with the aim of applying acoustic emission testing to solve specific problems of nuclear power plants. Acoustic emission measurement and analyzing instrumentation and software have been provided by the Hungarian side, while the measurements have been performed at the Bhabha Atomic Research Centre (BARC), India. The first task of the project was to check the capability of the method for leakage detection and shuttle movement monitoring of Pressurized Heavy Water Reactors (PHWR), and for monitoring manufacturing processes as laser welding. The preliminary measurements and results are presented. (R.P.) 15 refs.; 11 figs.; 3 tabs

  7. Acoustic emission: who needs it - and why

    International Nuclear Information System (INIS)

    Spanner, J.C.

    1979-05-01

    Acoustic emission (AE) is an emerging NDT method that offers attractive capabilities for monitoring structural integrity and characterizing materials behavior. Although its limitations are such that it should not be regarded as a panacea, AE is proving to be a viable complement to the other NDT methods. The paper examines the extent and reasons for the growing industrial interest in AE. Some of the inherent limitations of conventional NDT methods are discussed, and several surveys of defects found during the manufacture and operation of pressure boundary components are reviewed. Although welds and weld-affected areas are the most likely locations for significant defects, very little experience is available to date to describe the AE response during impending pressure vessel failures due to weld associated defects. Acoustic emission offers potential for providing increased assurance of both initial, and continued, structural integrity. Furthermore, if AE is properly applied in conjunction with recently proposed fitness-for-purpose criteria, it may be possible to reduce present manufacturing costs without compromising actual structural adequacy. This technology is exhibiting definite signs of increasing industrial maturity, as evidenced by the recent availability of industrial standards, and the activities of various AE related technical groups throughout the world

  8. Status reports on developments and applications of acoustic emission analysis. Lectures

    International Nuclear Information System (INIS)

    1994-01-01

    The 25 lectures give a survey of the field of acoustic emission analysis. After a state-of-the-art report, the 4 new SE regulations of the DGZfP are presented which will standardize the applications of acoustic emission analysis. Acoustic emission sources and signal processing, including 3D detection, are discussed in 5 papers. After this, the practical applications of acoustic emission analysis are discussed in detail: Testing of gas tanks, inspection of storage container bottoms, reinforced concrete (3D analysis during extension testing), polymer-impregnated concrete, glass (testing up to 90 MHz), ceramics (thermoshock behaviour), fibre-reinforced plastics (4 contributions), PVD films, rock (analysis of workability and structure), glued joints between metals, monitoring of laser beam welding, metal cutting, and drying of cut wood. (orig.) [de

  9. Implant test and acoustic emission technique used to investigate hydrogen assisted cracking in the melted zone of a welded HSLA-80 steel

    International Nuclear Information System (INIS)

    Fals, H. C.; Trevisan, R. E.

    1999-01-01

    Weld metal hydrogen assisted cracking was studied using two flux cored wire (AWS E 70T-5 and AWS E 120 T5-K4) and a mixture gas of CO 2 +5% H 2 to induce values of diffusible hydrogen in high strength low alloy steel (HSLA-80) weldments. An acoustical Emission Measurement System (AEMS) RMS voltmeter was coupled to the implant test (NF 89-100) apparatus to determine energy, amplitude and event numbers of signal. All cracks were initiated in the partially melted zone and propagated into the coarse-grained region of the heat affected zone when E 70 T5 consumable was used, and the quasi-cleavage fracture mode was predominant. When E 120 T5 K4 consumable was used the cracks propagated vertically across the fusion zone, and a mixed fracture mode was the most important. A significant relationship between acoustic emission parameters and fracture modes was found. (Author) 12 refs

  10. Application of acoustic emission testing to quality control: examples and forecasting

    International Nuclear Information System (INIS)

    Dumousseau, P.

    1979-01-01

    A several years experience to evaluate and promote acoustic emission in the field of mechanical industries has permitted to recognize the domains of industrial interest. The first is detection of defective parts according to emissivity. Examples concerning forged, cast or welded fabrications are presented. It is concluded that signal processing is decisive but that its sophistication must be graded according to the case considered. The second is control of welding process. Examples concerning submerged arc, TIG and electron-beam welds are analyzed. It appears that automatic control is chiefly possible for welding under vacuum or inert gaz conditions. The third is monitoring of pressure vessels during hydrotest or in-service. Problems concerning materials behaviour, wave propagation, location accuracy are reviewed. To conclude prospects of future development are evaluated. Via signal processing the most important progresses are needed in characterization of defect severity and life time prediction. Importance of improving transducer calibration and codifying methods is also outlined [fr

  11. Artificial defects detection and location during welding

    International Nuclear Information System (INIS)

    Asty, M.

    1978-01-01

    Welding control by acoustic emission allows defects detection as soon as they are created. Acoustic testing saves time and gives better quality assurance in the case of multiple pass welding of plates. A welded joint was performed on A533B steel plates 250 mm thick by submerged arc welding. Artificial defects were implanted to determine significative parameters of acoustic reception. In operating conditions a significant acoustic activity takes place only during welding as shown by preliminary tests. At the same time an important noise is created by the arc, scories cooling and metal solidification and cooling. These problems are solved by an original processing in time-space detecting and locating defects with a good approximation [fr

  12. Investigation of fracture in pressurized gas metal arc welded beryllium

    International Nuclear Information System (INIS)

    Heiple, C.R.; Merlini, R.J.; Adams, R.O.

    1976-01-01

    Premature failures during proof testing of pressurized-gas-metal-arc (PGMA) welded beryllium assemblies were investigated. The failures were almost entirely within the beryllium (a forming grade, similar to HP-10 or S-240), close to and parallel to the weld interface. The aluminum-silicon weld filler metal deposit was not centered in the weld groove in the failed assemblies, and failure occurred on the side of the weld opposite the bias in the weld deposit. Tensile tests of welded samples demonstrated that the failures were unrelated to residual machining damage from cutting the weld groove, and indicated small lack-of-fusion areas near the weld start to be the most likely origin of the failures. Acoustic emission was monitored during tensile tests of the welds. The majority of acoustic emission was probably from crack propagation through the weld filler metal. Tensile bars cut from the region of the weld start behaved differently; they failed at lower loads and exhibited an acoustic emission behavior believed to be from cracking in the weld metal-beryllium interface. Improvement in the quality of these and similar beryllium welds can therefore most likely be made by centering the weld deposit and reducing the size of the weld start defect. 21 fig

  13. A Non-Intrusive GMA Welding Process Quality Monitoring System Using Acoustic Sensing.

    Science.gov (United States)

    Cayo, Eber Huanca; Alfaro, Sadek Crisostomo Absi

    2009-01-01

    Most of the inspection methods used for detection and localization of welding disturbances are based on the evaluation of some direct measurements of welding parameters. This direct measurement requires an insertion of sensors during the welding process which could somehow alter the behavior of the metallic transference. An inspection method that evaluates the GMA welding process evolution using a non-intrusive process sensing would allow not only the identification of disturbances during welding runs and thus reduce inspection time, but would also reduce the interference on the process caused by the direct sensing. In this paper a nonintrusive method for weld disturbance detection and localization for weld quality evaluation is demonstrated. The system is based on the acoustic sensing of the welding electrical arc. During repetitive tests in welds without disturbances, the stability acoustic parameters were calculated and used as comparison references for the detection and location of disturbances during the weld runs.

  14. Acoustic emission: technical review for PWR applications

    International Nuclear Information System (INIS)

    Bentley, P.G.

    1981-07-01

    Acoustic emission has been studied since the early 1960's, particularly with a view to periodic or continuous monitoring of steel pressure vessels. In the years 1970-75 it was realised that ductile steels, used in nuclear vessels, give small amplitude signals which are barely detectable by available instruments. The technique for application in periodic or continuous monitoring and also as applied to leak detection and weld fabrication monitoring is reviewed. It is concluded that manufacturing defects may be detectable during pre-service hydrotest, but that there is insufficient evidence on which to base an estimate of detection probability. In-service hydrotest or continuous monitoring is unlikely to detect growing cracks because of the quiet nature of the material and the noisy reactor background. Both leak detection and fabrication weld monitoring show some promise of successful application in the future. (author)

  15. Calibration of acoustic emission transducers

    International Nuclear Information System (INIS)

    Leschek, W.C.

    1976-01-01

    A method is described for calibrating an acoustic emission transducer to be used in a pre-set frequency range. The absolute reception sensitivity of a reference transducer is determined at frequencies selected within the frequency range. The reference transducer and the acoustic emission transducer are put into acoustic communication with the surface of a limited acoustic medium representing an equivalent acoustic load appreciably identical to that of the medium in which the use of the acoustic emission transducer is intended. A blank random acoustic noise is emitted in the acoustic medium in order to establish a diffuse and reverberating sound field, after which the output responses of the reference transducer and of the acoustic emission transducer are obtained with respect to the diffuse and reverberating field, for selected frequencies. The output response of the acoustic emission transducer is compared with that of the reference transducer for the selected frequencies, so as to determine the reception sensitivity of the acoustic emission transducer [fr

  16. Tasks tolerating application of analogue methods for determining acoustic emission source co-ordinates

    International Nuclear Information System (INIS)

    Artyukhov, V.I.; Vakar, K.B.; Makarov, V.I.; Ovchinnikov, N.I.; Perevezentsev, V.N.; Rzhevkin, V.R.; Shemyakin, V.V.; Yakovlev, G.V.

    1980-01-01

    Described are cases of coordinate detection of the acoustic emission (AE) sources during AE-testing of power reactors using analog systems. Five testing variants of design linear elements are considered and fields of their practical application to welded joint testing are pointed out. Described is the method of coordinate detection based on ''multibeam'' effect

  17. Acoustic Emission Technology and Application

    International Nuclear Information System (INIS)

    Joo, Y. S.; Lim, S. H.; Eom, H. S.; Kim, J. H.; Jung, H. K.

    2003-10-01

    Acoustic emission is the elastic wave that is generated by the rapid release of energy from the localized sources within a material. After the observation of acoustic emission phenomenon in 1950, the research and further investigation had been performed. Acoustic emission examination becomes a rapidly matured nondestructive testing method with demonstrated capabilities for characterizing material behavior and for detecting the defect. It is of interest as a possible passive monitoring technique for detecting, locating and characterizing the defects in component and structure. Acoustic emission technology has recently strengthened the on-line monitoring application for the detection of incipient failures and the assurance of structural integrity. The field of acoustic emission testing is still growing vigorously and presents many challenges. Especially, acoustic emission has been successfully applied in the leak detection of primary pressure boundary of nuclear power plants. In this state-of-art report, the principle, measurement and field applications of acoustic emission technique is reviewed and summarized. Acoustic emission technology will contribute to the assurance of nuclear safety as the on-line monitoring technique of structural integrity of NSSS components and structures

  18. Acoustic Emission Weld Monitor System. Data Acquisition and Investigation

    Science.gov (United States)

    1979-10-01

    improved weld intergrity by allowing repairs to be performed on a pass by pass basis as the flaws occur rather than after the completion of a heavy...effect on weld intergrity . Flaw confirmation was primarily accomplished through the use of radio- graphic inspection. Positive confirmation of porosity...Figures 14-21, the weld is represented by the horizontal dashed line. Transducer locations, derived from calibration files, are indicated by verti

  19. Analysis of Using Acoustic Microscopy to Evaluate Defects in Spot Welding Joints

    Directory of Open Access Journals (Sweden)

    Korzeniowski M.

    2016-06-01

    Full Text Available The article presents the possibilities of using acoustic microscopy to evaluate defects in resistance spot welding joints. For this purpose, the welded joints were made from two grades of aluminium plates EN AW5754 H24 and EN AW6005 T606, which were then subjected to non-destructive testing using acoustic microscopy and conventional destructive testing using traditional light microscopy techniques. Additionally, the study examined the influence of the typical contaminants found in industrial conditions on the quality of the joint.

  20. Emissions of chromium (VI) from arc welding.

    Science.gov (United States)

    Heung, William; Yun, Myoung-Jin; Chang, Daniel P Y; Green, Peter G; Halm, Chris

    2007-02-01

    The presence of Cr in the +6 oxidation state (Cr[VI]) is still observed in ambient air samples in California despite steps taken to reduce emissions from plating operations. One known source of emission of Cr(VI) is welding, especially with high Cr-content materials, such as stainless steels. An experimental effort was undertaken to expand and update Cr(VI) emission factors by conducting tests on four types of arc-welding operations: gas-metal arc welding (GMAW), shielded metal arc welding (SMAW), fluxcore arc welding, and pulsed GMAW. Standard American Welding Society hood results were compared with a total enclosure method that permitted isokinetic sampling for particle size-cut measurement, as well as total collection of the aerosol. The fraction of Cr(VI) emitted per unit mass of Cr electrode consumed was determined. Consistent with AP-42 data, initial results indicate that a significant fraction of the total Cr in the aerosol is in the +6 oxidation state. The fraction of Cr(VI) and total aerosol mass produced by the different arc welding methods varies with the type of welding process used. Self-shielded electrodes that do not use a shield gas, for example, SMAW, produce greater amounts of Cr(VI) per unit mass of electrode consumed. The formation of Cr(VI) from standard electrode wires used for welding mild steel was below the method detection limit after eliminating an artifact in the analytical method used.

  1. Measurements of the acoustic field on austenitic welds: a way to higher reliability in ultrasonic tests

    International Nuclear Information System (INIS)

    Kemnitz, P.; Richter, U.; Klueber, H.

    1997-01-01

    In nuclear power plants many of the welds in austenitic tubes have to be inspected by means of ultrasonic techniques. If component-identical test pieces are available, they are used to qualify the ultrasonic test technology. Acoustic field measurements on such test blocks give information whether the beam of the ultrasonic transducer reaches all critical parts of the weld region and which transducer type is best suited. Acoustic fields have been measured at a bimetallic, a V-shaped and a narrow gap weld in test pieces of wall thickness 33, 25 and 17 mm, respectively. Compression wave transducers 45, 60 and 70 and 45 shear wave transducers have been included in the investigation. The results are presented: (1) as acoustic C-scans for one definite probe position, (2) as series of C-scans for the probe moving on a track perpendicular to the weld, (3) as scan along the weld and (4) as effective beam profile. The influence of the scanning electrodynamic probe is also discussed. (orig.)

  2. Novel Fiber-Optic Ring Acoustic Emission Sensor.

    Science.gov (United States)

    Wei, Peng; Han, Xiaole; Xia, Dong; Liu, Taolin; Lang, Hao

    2018-01-13

    Acoustic emission technology has been applied to many fields for many years. However, the conventional piezoelectric acoustic emission sensors cannot be used in extreme environments, such as those with heavy electromagnetic interference, high pressure, or strong corrosion. In this paper, a novel fiber-optic ring acoustic emission sensor is proposed. The sensor exhibits high sensitivity, anti-electromagnetic interference, and corrosion resistance. First, the principle of a novel fiber-optic ring sensor is introduced. Different from piezoelectric and other fiber acoustic emission sensors, this novel sensor includes both a sensing skeleton and a sensing fiber. Second, a heterodyne interferometric demodulating method is presented. In addition, a fiber-optic ring sensor acoustic emission system is built based on this method. Finally, fiber-optic ring acoustic emission experiments are performed. The novel fiber-optic ring sensor is glued onto the surface of an aluminum plate. The 150 kHz standard continuous sinusoidal signals and broken lead signals are successfully detected by the novel fiber-optic ring acoustic emission sensor. In addition, comparison to the piezoelectric acoustic emission sensor is performed, which shows the availability and reliability of the novel fiber-optic ring acoustic emission sensor. In the future, this novel fiber-optic ring acoustic emission sensor will provide a new route to acoustic emission detection in harsh environments.

  3. Acoustic emission

    International Nuclear Information System (INIS)

    Straus, A.; Lopez Pumarega, M.I.; Di Gaetano, J.O.; D'Atellis, C.E.; Ruzzante, J.E.

    1990-01-01

    This paper is related to our activities on acoustic emission (A.E.). The work is made with different materials: metals and fibre reinforced plastics. At present, acoustic emission transducers are being developed for low and high temperature. A test to detect electrical discharges in electrical transformers was performed. Our experience in industrial tests to detect cracks or failures in tanks or tubes is also described. The use of A.E. for leak detection is considered. Works on pattern recognition of A.E. signals are also being performed. (Author)

  4. Acoustic emission linear pulse holography

    Science.gov (United States)

    Collins, H.D.; Busse, L.J.; Lemon, D.K.

    1983-10-25

    This device relates to the concept of and means for performing Acoustic Emission Linear Pulse Holography, which combines the advantages of linear holographic imaging and Acoustic Emission into a single non-destructive inspection system. This unique system produces a chronological, linear holographic image of a flaw by utilizing the acoustic energy emitted during crack growth. The innovation is the concept of utilizing the crack-generated acoustic emission energy to generate a chronological series of images of a growing crack by applying linear, pulse holographic processing to the acoustic emission data. The process is implemented by placing on a structure an array of piezoelectric sensors (typically 16 or 32 of them) near the defect location. A reference sensor is placed between the defect and the array.

  5. Novel Fiber-Optic Ring Acoustic Emission Sensor

    Directory of Open Access Journals (Sweden)

    Peng Wei

    2018-01-01

    Full Text Available Acoustic emission technology has been applied to many fields for many years. However, the conventional piezoelectric acoustic emission sensors cannot be used in extreme environments, such as those with heavy electromagnetic interference, high pressure, or strong corrosion. In this paper, a novel fiber-optic ring acoustic emission sensor is proposed. The sensor exhibits high sensitivity, anti-electromagnetic interference, and corrosion resistance. First, the principle of a novel fiber-optic ring sensor is introduced. Different from piezoelectric and other fiber acoustic emission sensors, this novel sensor includes both a sensing skeleton and a sensing fiber. Second, a heterodyne interferometric demodulating method is presented. In addition, a fiber-optic ring sensor acoustic emission system is built based on this method. Finally, fiber-optic ring acoustic emission experiments are performed. The novel fiber-optic ring sensor is glued onto the surface of an aluminum plate. The 150 kHz standard continuous sinusoidal signals and broken lead signals are successfully detected by the novel fiber-optic ring acoustic emission sensor. In addition, comparison to the piezoelectric acoustic emission sensor is performed, which shows the availability and reliability of the novel fiber-optic ring acoustic emission sensor. In the future, this novel fiber-optic ring acoustic emission sensor will provide a new route to acoustic emission detection in harsh environments.

  6. Acoustic Purcell Effect for Enhanced Emission

    KAUST Repository

    Landi, Maryam

    2018-03-13

    We observe that our experimentally measured emission power enhancement of a speaker inside a previously proposed metacavity agrees with our numerically calculated enhancement of the density of states (DOS) of the source-cavity system. We interpret the agreement by formulating a relation between the emitted sound power and the acoustic DOS. The formulation is an analog to Fermi’s golden rule in quantum emission. The formulation complements the radiation impedance theory in traditional acoustics for describing sound emission. Our study bridges the gap between acoustic DOS and the acoustic Purcell effect for sound emission enhancement.

  7. Acoustic Purcell Effect for Enhanced Emission

    KAUST Repository

    Landi, Maryam; Zhao, Jiajun; Prather, Wayne E.; Wu, Ying; Zhang, Likun

    2018-01-01

    We observe that our experimentally measured emission power enhancement of a speaker inside a previously proposed metacavity agrees with our numerically calculated enhancement of the density of states (DOS) of the source-cavity system. We interpret the agreement by formulating a relation between the emitted sound power and the acoustic DOS. The formulation is an analog to Fermi’s golden rule in quantum emission. The formulation complements the radiation impedance theory in traditional acoustics for describing sound emission. Our study bridges the gap between acoustic DOS and the acoustic Purcell effect for sound emission enhancement.

  8. Welding Emissions in Shipbuilding and Repair (Briefing Charts)

    Science.gov (United States)

    2009-09-03

    gas – GTAW –uses shield gas, but low emissions –aka TIG – SAW – lowest rate, solid wire weld covered with flux material 7 Naval Facilities...Reduced fume generation rate •Measurement of Cr(VI) –SMAW over operating range of consumable –GTAW or other processes of interest to DoD • Welding ...Engineering Service Center Welding Emissions in Shipbuilding and Repair Kathleen M Paulson, PE Port Hueneme, CA 3 September 2009 Report

  9. Practical acoustic emission testing

    CERN Document Server

    2016-01-01

    This book is intended for non-destructive testing (NDT) technicians who want to learn practical acoustic emission testing based on level 1 of ISO 9712 (Non-destructive testing – Qualification and certification of personnel) criteria. The essential aspects of ISO/DIS 18436-6 (Condition monitoring and diagnostics of machines – Requirements for training and certification of personnel, Part 6: Acoustic Emission) are explained, and readers can deepen their understanding with the help of practice exercises. This work presents the guiding principles of acoustic emission measurement, signal processing, algorithms for source location, measurement devices, applicability of testing methods, and measurement cases to support not only researchers in this field but also and especially NDT technicians.

  10. Flaw identification using acoustic emission

    International Nuclear Information System (INIS)

    Woodward, B.; McDonald, N.R.

    1975-01-01

    Acoustic emission 'signatures' contain information about the fine structure of metallurgical source events and their interpretation may provide a means of assessing the severity of internal flaws as well as surface flaws. The ultimate aim of this research on signature analysis is to develop a real time non-destructive testing technique having the capability of flaw recognition as well as flaw location in nuclear reactor components and structures under stress. Thus the requisite, unlike that in most acoustic emission work to date, is for a technique which affords discrimination between acoustic emission from different types of flaws propagating simultaneously. The approach described here requires detailed analysis of the emission signatures in terms of a specific statistical parameter, energy spectral density. In order to realise the full inspection potential of acoustic emission monitoring data obtained from zirconium and steel testpieces have been correlated with metallurgical condition and mechanical behaviour, since the nature of emission signatures is strongly affected by the physical characteristics and internal structure of the material. (Auth.)

  11. Pattern recognition methods for acoustic emission analysis

    International Nuclear Information System (INIS)

    Doctor, P.G.; Harrington, T.P.; Hutton, P.H.

    1979-07-01

    Models have been developed that relate the rate of acoustic emissions to structural integrity. The implementation of these techniques in the field has been hindered by the noisy environment in which the data must be taken. Acoustic emissions from noncritical sources are recorded in addition to those produced by critical sources, such as flaws. A technique is discussed for prescreening acoustic events and filtering out those that are produced by noncritical sources. The methodology that was investigated is pattern recognition. Three different pattern recognition techniques were applied to a data set that consisted of acoustic emissions caused by crack growth and acoustic signals caused by extraneous noise sources. Examination of the acoustic emission data presented has uncovered several features of the data that can provide a reasonable filter. Two of the most valuable features are the frequency of maximum response and the autocorrelation coefficient at Lag 13. When these two features and several others were combined with a least squares decision algorithm, 90% of the acoustic emissions in the data set were correctly classified. It appears possible to design filters that eliminate extraneous noise sources from flaw-growth acoustic emissions using pattern recognition techniques

  12. Visualization of Spot- welding Resistance

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2016-01-01

    Full Text Available This contribution devotes to monitoring of processes running during joining of steel sheets by incadescent so called point welding using non-destructive trial method – acoustic emission (AE. The joining process is detailed described within experimental measuring from the point of view of metallurgic effects runnig during weld creation (records obtained by means of AE method. It takes into consideration quality of joined steels within welding data of steel producer. Steel welding (determined by chemical composition during mechanical verification and firmness of welds consider results of measurement AE and fracture effect of point joints. The measurement also demonstrates conclusion about connection of metallurgic processes with material wave effects (AE measurement and their impact on firmness of joint at steel with guaranteed welding, difficult welding and at their potential combination.

  13. Nonlinear Time Reversal Acoustic Method of Friction Stir Weld Assessment, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The goal of the project is demonstration of the feasibility of Friction Stir Weld (FSW) assessment by novel Nonlinear Time Reversal Acoustic (TRA) method. Time...

  14. Relationships between acoustic emissions and microstructures

    International Nuclear Information System (INIS)

    Rao, G.V.; Gopal, R.

    1979-01-01

    Results of a systematic study of 'microstructure-deformation-acoustic emission' relationships on two widely used pressure retaining component materials, namely A533-B nuclear pressure vessel steel and a 7075 aluminum alloy, are presented. The study consists of conducting acoustic monitored tensile tests on a variety of quenched and aged microstructures in the two alloy systems and extensive microstructural characterization of test specimens by light optic and electron microscopy techniques. The results suggest a consistent relationship between acoustic emissions and microdeformation mechanisms. The role of specific microstructural constituents in generating acoustic emissions in the two alloys is discussed. (author)

  15. Acoustic emission from polycrystalline graphites

    International Nuclear Information System (INIS)

    Ioka, I.; Yoda, S.; Oku, T.; Miyamoto, Y.

    1987-01-01

    Acoustic emission was monitored from polycrystalline graphites with different microstructure (pore size and pore volume) subjected to compressive loading. The graphites used in this study comprised five brands, that is, PGX, ISEM-1, IG-11, IG-15, and ISO-88. A root mean square (RMS) voltage and event counts of acoustic emission for graphites were measured during compressive loading. The acoustic emission was measured using a computed-based data acquisition and analysis system. The graphites were first deformed up to 80 % of the average fracture stress, then unloaded and reloaded again until the fracture occured. During the first loading, the change in RMS voltage for acoustic emission was detected from the initial stage. During the unloading, the RMS voltage became zero level as soon as the applied stress was released and then gradually rose to a peak and declined. The behavior indicated that the reversed plastic deformation occured in graphites. During the second loading, the RMS voltage gently increased until the applied stress exceeded the maximum stress of the first loading; there is no Kaiser effect in the graphites. A bicrystal model could give a reasonable explanation of this results. The empirical equation between the ratio of σ AE to σ f and σ f was obtained. It is considered that the detection of microfracture by the acoustic emission technique is effective in macrofracture prediction of polycrystalline graphites. (author)

  16. Mathematical Modeling of Optical Radiation Emission as a Function of Welding Power during Gas Shielded Metal Arc Welding.

    Science.gov (United States)

    Bauer, Stefan; Janßen, Marco; Schmitz, Martin; Ott, Günter

    2017-11-01

    Arc welding is accompanied by intense optical radiation emission that can be detrimental not only for the welder himself but also for people working nearby or for passersby. Technological progress advances continuously in the field of joining, so an up-to-date radiation database is necessary. Additionally, many literature irradiance data have been measured for a few welding currents or for parts of the optical spectral region only. Within this paper, a comprehensive study of contemporary metal active gas, metal inert gas, and cold metal transfer welding is presented covering optical radiation emission from 200 up to 2,700 nm by means of (spectro-) radiometric measurements. The investigated welding currents range from 70 to 350 A, reflecting values usually applied in industry. Based upon these new irradiance data, three mathematical models were derived in order to describe optical radiation emission as a function of welding power. The linear, exponential, and sigmoidal emission models depend on the process variant (standard or pulsed) as well as on the welding material (mild and stainless steel, aluminum). In conjunction with the corresponding exposure limit values for incoherent optical radiation maximum permissible exposure durations were calculated as a function of welding power. Typical times are shorter than 1 s for the ultraviolet spectral region and range from 1 to 10 s for visible radiation. For the infrared regime, exposure durations are of the order of minutes to hours. Finally, a validation of the metal active gas emission models was carried out with manual arc welding.

  17. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds

    International Nuclear Information System (INIS)

    Pudovikov, Sergey

    2013-01-01

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  18. Profiling stainless steel welding processes to reduce fume emissions, hexavalent chromium emissions and operating costs in the workplace.

    Science.gov (United States)

    Keane, Michael; Siert, Arlen; Stone, Samuel; Chen, Bean T

    2016-01-01

    Nine gas metal arc welding (GMAW) processes for stainless steel were assessed for fume generation rates, fume generation rates per g of electrode consumed, and emission rates for hexavalent chromium (Cr(6+)). Elemental manganese, nickel, chromium, iron emissions per unit length of weld, and labor plus consumables costs were similarly measured. Flux-cored arc welding and shielded metal arc (SMAW) processes were also studied. The objective was to identify the best welding processes for reducing workplace exposures, and estimate costs for all processes. Using a conical chamber, fumes were collected, weighed, recovered, and analyzed by inductively coupled atomic emission spectroscopy for metals, and by ion chromatography for Cr(6+). GMAW processes used were Surface Tension Transfer, Regulated Metal Deposition, Cold Metal Transfer, short-circuit, axial spray, and pulsed spray modes. Flux-cored welding used gas shielding; SMAW used E308 rods. Costs were estimated as dollars per m length of a ¼ in (6.3 mm) thick horizontal butt weld; equipment costs were estimated as ratios of new equipment costs to a 250 ampere capacity SMAW welding machine. Results indicate a broad range of fume emission factors for the processes studied. Fume emission rates per g of electrode were lowest for GMAW processes such as pulsed-spray mode (0.2 mg/g), and highest for SMAW (8 mg fume/g electrode). Emission rates of Cr(6+) ranged from 50-7800 µg/min, and Cr(6+) generation rates per g electrode ranged from 1-270 µg/g. Elemental Cr generation rates spanned 13-330 µg/g. Manganese emission rates ranged from 50-300 µg/g. Nickel emission rates ranged from 4-140 µg/g. Labor and consumables costs ranged from $3.15 (GMAW pulsed spray) to $7.40 (SMAW) per meter of finished weld, and were measured or estimated for all 11 processes tested. Equipment costs for some processes may be as much as five times the cost of a typical SMAW welding machine. The results show that all of the GMAW processes in this

  19. Acoustic emission generated by fluid leakage

    International Nuclear Information System (INIS)

    Kim, H.C.

    1987-01-01

    The noise generated by the leaking saturated steam and subcooled water form various sizes of hole has been measured as function of leak rate and stagnation pressure. Acoustic emission (proportinal to root mean sguare voltage) is shown to be proportional to the leak rate and stagnation pressure. A transition of acoustic emission power is observed at the stagnation pressure 0.185 MPa associated with the transition to the critical flow state. Substantially higher acoustic emission power generated by the subcooled water leakage is attributed to the flashing source involving the phase transformation and volume expansion. The relative amplitude of noise spectrum becomes more spiky as the leak rate and stagnation pressure increased. (Author)

  20. Application of acoustic emission to hydride cracking

    International Nuclear Information System (INIS)

    Sagat, S.; Ambler, J.F.R.; Coleman, C.E.

    1986-07-01

    Acoustic emission has been used for over a decade to study delayed hydride cracking (DHC) in zirconium alloys. At first acoustic emission was used primarily to detect the onset of DHC. This was possible because DHC was accompanied by very little plastic deformation of the material and furthermore the amplitudes of the acoustic pulses produced during cracking of the brittle hydride phase were much larger than those from dislocation motion and twinning. Acoustic emission was also used for measuring crack growth when it was found that for a suitable amplitude threshold, the total number of acoustic emission counts was linearly related to the cracked area. Once the proportionality constant was established, the acoustic counts could be converted to the crack length. Now the proportionality between the count rate and the crack growth rate is used to provide feedback between the crack length and the applied load, using computer technology. In such a system, the stress at the crack tip can be maintained constant during the test by adjusting the applied load as the crack progresses, or it can be changed in a predetermined manner, for example, to measure the threshold stress for cracking

  1. Acoustic emission from thermal-gradient cracks in UO2

    International Nuclear Information System (INIS)

    Kennedy, C.R.; Kupperman, D.S.; Wrona, B.J.

    1975-01-01

    A feasibility study has been conducted to evaluate the potential use of acoustic emission to monitor thermal-shock damage in direct electrical heating of UO 2 pellets. In the apparatus used for the present tests, two acoustic-emission sensors were placed on extensions of the upper and lower electrical feedthroughs. Commercially available equipment was used to accumulate acoustic-emission data. The accumulation of events displayed on a cathode-ray-tube screen indicates the total number of acoustic-emission events at a particular location within the pellet stack. These tests have indicated that acoustic emission can be used to monitor thermal-shock damage in UO 2 pellets subjected to direct-electrical heating. 8 references

  2. Time reversal signal processing in acoustic emission testing

    Czech Academy of Sciences Publication Activity Database

    Převorovský, Zdeněk; Krofta, Josef; Kober, Jan; Dvořáková, Zuzana; Chlada, Milan; Dos Santos, S.

    2014-01-01

    Roč. 19, č. 12 (2014) ISSN 1435-4934. [European Conference on Non-Destructive Testing (ECNDT 2014) /11./. Praha, 06.10.2014-10.10.2014] Institutional support: RVO:61388998 Keywords : acoustic emission (AE) * ultrasonic testing (UT) * signal processing * source location * time reversal acoustic s * acoustic emission * signal processing and transfer Subject RIV: BI - Acoustic s http://www.ndt.net/events/ECNDT2014/app/content/Slides/637_Prevorovsky.pdf

  3. World Conference on Acoustic Emission 2013

    CERN Document Server

    Wu, Zhanwen; Zhang, Junjiao

    2015-01-01

    This volume collects the papers from the 2013 World Conference on Acoustic Emission in Shanghai. The latest research and applications of Acoustic Emission (AE) are explored, with particular emphasis on detecting and processing of AE signals, development of AE instrument and testing standards, AE of materials, engineering structures and systems, including the processing of collected data and analytical techniques as well as experimental case studies.

  4. World Conference on Acoustic Emission 2015

    CERN Document Server

    Wu, Zhanwen; Zhang, Junjiao

    2017-01-01

    This volume collects the papers from the World Conference on Acoustic Emission 2015 (WCAE-2015) in Hawaii. The latest research and applications of Acoustic Emission (AE) are explored, with particular emphasis on detecting and processing of AE signals, development of AE instrument and testing standards, AE of materials, engineering structures and systems, including the processing of collected data and analytical techniques as well as experimental case studies.

  5. Effect of acoustic softening on the thermal-mechanical process of ultrasonic welding.

    Science.gov (United States)

    Chen, Kunkun; Zhang, Yansong; Wang, Hongze

    2017-03-01

    Application of ultrasonic energy can reduce the static stress necessary for plastic deformation of metallic materials to reduce forming load and energy, namely acoustic softening effect (ASE). Ultrasonic welding (USW) is a rapid joining process utilizing ultrasonic energy to form a solid state joint between two or more pieces of metals. Quantitative characterization of ASE and its influence on specimen deformation and heat generation is essential to clarify the thermal-mechanical process of ultrasonic welding. In the present work, experiments were set up to found out mechanical behavior of copper and aluminum under combined effect of compression force and ultrasonic energy. Constitutive model was proposed and numerical implemented in finite element model of ultrasonic welding. Thermal-mechanical analysis was put forward to explore the effect of ultrasonic energy on the welding process quantitatively. Conclusions can be drawn that ASE increases structural deformation significantly, which is beneficial for joint formation. Meanwhile, heat generation from both frictional work and plastic deformation is slightly influenced by ASE. Based on the proposed model, relationship between ultrasonic energy and thermal-mechanical behavior of structure during ultrasonic welding was constructed. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Acoustic emission during low temperature phase transformations in plutonium

    International Nuclear Information System (INIS)

    Khejpl, K.; Karpenter, S.

    1988-01-01

    To study the nature of phase transformations in plutonium and plutonium-gallium alloys (0.3 and 0.57% Ga) the measurement of acoustic emission is conducted. The presence of acoustic emission testifies to martensitic character of transformation, related to sharp local changes in the volume, which cause elastic waves. It is detected that during α reversible β transformations in non-alloyed plutonium acoustic emission is absent, and that testifies to nonmartensitic nature of the transformations. σ reversible α transformation in plutonium-gallium alloys is accompanied by the appearance of acoustic emission, i.e. it is of martensitic origin

  7. Acoustic emission leak monitoring system LMS-96

    International Nuclear Information System (INIS)

    Liska, J.; Cvrcek, M.; Mueller, L.

    1997-01-01

    On-line acoustic emission leak monitoring under industrial conditions of nuclear power plants is a problem with specific features setting specific demands on the leak monitoring system. The paper briefly reviews those problems (attenuation pattern of a real structure, acoustic background, alarm system, etc.) and the solution of some of them is discussed. Information is presented on the Acoustic Emission Leak Monitoring System LMS-96 by SKODA NUCLEAR MACHINERY and the system's function is briefly described. (author)

  8. In-situ acoustic signature monitoring in additive manufacturing processes

    Science.gov (United States)

    Koester, Lucas W.; Taheri, Hossein; Bigelow, Timothy A.; Bond, Leonard J.; Faierson, Eric J.

    2018-04-01

    Additive manufacturing is a rapidly maturing process for the production of complex metallic, ceramic, polymeric, and composite components. The processes used are numerous, and with the complex geometries involved this can make quality control and standardization of the process and inspection difficult. Acoustic emission measurements have been used previously to monitor a number of processes including machining and welding. The authors have identified acoustic signature measurement as a potential means of monitoring metal additive manufacturing processes using process noise characteristics and those discrete acoustic emission events characteristic of defect growth, including cracks and delamination. Results of acoustic monitoring for a metal additive manufacturing process (directed energy deposition) are reported. The work investigated correlations between acoustic emissions and process noise with variations in machine state and deposition parameters, and provided proof of concept data that such correlations do exist.

  9. Profiling mild steel welding processes to reduce fume emissions and costs in the workplace.

    Science.gov (United States)

    Keane, Michael J; Siert, Arlen; Chen, Bean T; Stone, Samuel G

    2014-05-01

    To provide quantitative information to choose the best welding processes for minimizing workplace emissions, nine gas metal arc welding (GMAW) processes for mild steel were assessed for fume generation rates, normalized fume generation rates (milligram fume per gram of electrode consumed), and normalized generation rates for elemental manganese, nickel, and iron. Shielded metal arc welding (SMAW) and flux-cored arc-welding (FCAW) processes were also profiled. The fumes were collected quantitatively in an American Welding Society-type fume chamber and weighed, recovered, homogenized, and analyzed by inductively coupled atomic emission spectroscopy for total metals. The processes included GMAW with short circuit, globular transfer, axial spray, pulsed spray, Surface Tension Transfer™, Regulated Metal Deposition™, and Cold Metal Transfer™ (CMT) modes. Flux-cored welding was gas shielded, and SMAW was a single rod type. Results indicate a wide range of fume emission factors for the process variations studied. Fume emission rates per gram of electrode consumed were highest for SMAW (~13 mg fume g(-1) electrode) and lowest for GMAW processes such as pulsed spray (~1.5mg g(-1)) and CMT (~1mg g(-1)). Manganese emission rates per gram of electrode consumed ranged from 0.45 mg g(-1) (SMAW) to 0.08 mg g(-1) (CMT). Nickel emission rates were generally low and ranged from ~0.09 (GMAW short circuit) to 0.004 mg g(-1) (CMT). Iron emission rates ranged from 3.7 (spray-mode GMAW) to 0.49 mg g(-1) (CMT). The processes studied have significantly different costs, and cost factors are presented based on a case study to allow comparisons between processes in specific cost categories. Costs per linear meter of weld were $31.07 (SMAW), $12.37 (GMAW short circuit), and $10.89 (FCAW). Although no single process is the best for minimizing fume emissions and costs while satisfying the weld requirements, there are several processes that can minimize emissions. This study provides

  10. Research on Acoustic Emission and Electromagnetic Emission Characteristics of Rock Fragmentation at Different Loading Rates

    Directory of Open Access Journals (Sweden)

    Fujun Zhao

    2018-01-01

    Full Text Available The relationships among the generation of acoustic emission, electromagnetic emission, and the fracture stress of rock grain are investigated, which are based on the mechanism of acoustic emission and electromagnetic emission produced in the process of indenting rock. Based on the relationships, the influence of loading rate on the characteristics of acoustic emission and electromagnetic emission of rock fragmentation is further discussed. Experiment on rock braking was carried out with three loading rates of 0.001 mm/s, 0.01 mm/s, and 0.1 mm/s. The results show that the phenomenon of acoustic emission and electromagnetic emission is produced during the process of loading and breaking rock. The wave forms of the two signals and the curve of the cutter indenting load show jumping characteristics. Both curves have good agreement with each other. With the increase of loading rate, the acoustic emission and electromagnetic emission signals are enhanced. Through analysis, it is found that the peak count rate, the energy rate of acoustic emission, the peak intensity, the number of pulses of the electromagnetic emission, and the loading rate have a positive correlation with each other. The experimental results agree with the theoretical analysis. The proposed studies can lead to an in-depth understanding of the rock fragmentation mechanism and help to prevent rock dynamic disasters.

  11. Acoustic emission measurement on large scale coils at JAERI

    International Nuclear Information System (INIS)

    Yoshida, K.; Hattori, Y.; Nishi, M.F.; Shimamoto, S.; Tsuji, H.

    1986-01-01

    The objective of acoustic emission measurement at Japan Atomic Energy Research Institute (JAERI) is an establishment of a general diagnostic method for superconducting magnet systems. Output of strain and displacement gages can not cover a whole system in monitoring premonitory phenomena of a magnet system s failure, because these sensors are mounted on points and therefore localized. Acoustic emissions can be transmitted to sensors through structural materials without electrical noise. Monitoring of acoustic emission will be one of the methods to predict a serious failure of magnet systems in a vacuum vessel. For this purpose, several sensors were installed on the Japanese LCT coil and the Test Module Coil (TMC). Some of acoustic activity was similar as seen in these coils. The correlation between voltage spikes and acoustic events is excellent during single coil charging mode, but poorer during out of plane force mode. There are no indicative acoustical phenomena before a magnet quench or during normal zone generation. The conditioning of acoustic events and voltage spikes can be seen after any cooling down. The localization of electrical insulation damage with the acoustic emission technique is one of its most useful applications

  12. A non-destructive evaluation of transverse hydrogen cracking in high strength flux-cored weld metal

    International Nuclear Information System (INIS)

    Sterjovski, Z.; Carr, D. G.; Holdstock, R.; Nolan, D.; Norrish, J.

    2007-01-01

    Transverse hydrogen cracking in high strength weld metal (WM) is a potentially serious problem in thick-sections, especially in highly restrained structures. This paper presents preliminary re suits for which transverse weld metal hydrogen cracking was purposefully generated in 40 mm thick high strength WM to study the effectiveness of various non-destructive testing methods in locating and sizing transverse cracks. Transverse WM hydrogen cracking was intentionally produced by: increasing diffusible hydrogen levels through the introduction of 2% hydrogen in CO 2 shielding gas and minimizing interpass temperature and time; increasing the cracking susceptibility of the micro structure by increasing cooling rate with a large-scale test plate and maintaining an interpass temperature below 70 deg C; increasing stress levels with the use of stiffeners and end welds; and rapid postweld cooling to a temperature lower than 100 deg C. The extent of transverse weld metal hydrogen cracking was evaluated by non-destructive testing (NDT), which included conventional ultrasonic testing, radiography, acoustic emission monitoring and magnetic particle inspection. It was established that conventional ultrasonic testing was the most effective of the NDT techniques used. Acoustic emission monitoring revealed that two different types of emissions emanated from the weld metal and that the majority of emissions occurred within the first 48 hours of welding, although there was some evidence of cracking well after this initial 48 hour period. Larger sized cracks were observed near the transverse stiffeners (and weld ends) where tensile residual stresses (both longitudinal and transverse) were thought to be highest and the micro structure was therefore more susceptible to cracking. Additionally, numerous finer cracks were located in the top third of the plate (in the thickness direction) and on both sides of the weld centre line

  13. Pre-service Acoustic Emission Testing for Metal Pressure Vessel

    International Nuclear Information System (INIS)

    Lee, Jong O; Yoon, Woon Ha; Lee, Tae Hee; Lee, Jong Kyu

    2003-01-01

    The field application of acoustic emission(AE) testing for brand-new metal pressure vessel were performed. We will introduce the test procedure for acoustic emission test such as instrument check distance between sensors, sensor location, whole system calibration, pressurization sequence, noise reduction and evaluation. The data of acoustic emission test contain many noise signal, these noise can be reduced by time filtering which based on the description of observation during AE test

  14. Evoked acoustic emission

    DEFF Research Database (Denmark)

    Elberling, C; Parbo, J; Johnsen, N J

    1985-01-01

    Stimulated acoustic emissions were recorded in response to tonal stimuli at 60 dB p.e. SPL in a small group of normal-hearing adults. Power spectral analysis reveals that the evoked activity from each ear contains energy in preferential frequency bands and the change of stimulus frequency has only...

  15. Acoustic emission during hydrogen absorption and desorption in palladium

    International Nuclear Information System (INIS)

    Ramesh, R.; Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

    1996-01-01

    Acoustic emission technique has been used to study charging and discharging of hydrogen in palladium. During charging, breaking of oxide film due to surface activation and saturation of hydrogen absorption have been identified by acoustic emission. In the discharging cycle, the desorption of hydrogen from the specimen leads to high AE activity immediately after initiation of discharging, followed by gradual decrease in the acoustic activity, which reaches a minimum upon completion of the desorption. The potential of the acoustic emission technique for studying the kinetics of hydrogen absorption and desorption in metals has been shown. (author)

  16. Acoustic and photon emissions during mechanical deformation of coloured alkali halide crystals

    International Nuclear Information System (INIS)

    Chandra, B.P.

    1984-01-01

    Acoustic and photon emissions take place in the elastic and plastic as well as the fracture region of x-irradiated KBr, KCl and NaCl crystals. The rate of photon emission is linear with the strain rate: however, the RMS value of the acoustic emission is proportional to the square root of the strain rate. The acoustic emission is maximum for x-irradiated NaCl crystals; however, the photon emission is maximum for x-irradiated KBr crystals. From the similarity between the acoustic emission and the photon emission, it seems that mobile dislocations are responsible for the acoustic emission in coloured alkali halide crystals. (author)

  17. An acoustic emission study of plastic deformation in polycrystalline aluminium

    Science.gov (United States)

    Bill, R. C.; Frederick, J. R.; Felbeck, D. K.

    1979-01-01

    Acoustic emission experiments were performed on polycrystalline and single crystal 99.99% aluminum while undergoing tensile deformation. It was found that acoustic emission counts as a function of grain size showed a maximum value at a particular grain size. Furthermore, the slip area associated with this particular grain size corresponded to the threshold level of detectability of single dislocation slip events. The rate of decline in acoustic emission activity as grain size is increased beyond the peak value suggests that grain boundary associated dislocation sources are giving rise to the bulk of the detected acoustic emissions.

  18. Acoustic Emission Stethoscope - Measurements with Acoustic Emission on Wind Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Krystof Kryniski [AaF Infrastructure, Stockholm (Sweden)

    2013-02-15

    A remote ultrasonic stethoscope, designed on mobile devices to help a maintenance team in diagnosing drive train problems, has been demonstrated. By implementing an acoustic emission technology, the operating conditions of wind turbines have been assessed by trending techniques and ultrasonic acoustic emission converted into audible sound. The new approach has been developed and tested and compared to other monitoring techniques. Acoustic emission has generally been shown to provide a number of advantages over vibration and shock pulse methods because the system is operating in a substantially higher frequency range (100 kHz) and therefore it is more immune to operation of surrounding machines and components. Quick attenuation of ultrasonic propagation waves in the drive-train structure helps to pin-point the origin of any fault as the signals are sharper and more pronounced. Further, with the intensity measurements a direction of the source of ultrasonic energy can be identified. Using a high frequency thus makes the method suitable for measuring local effects and to determine local defects since the disturbing signals from other parts are damped. Recently developed programmable sensors capable of processing signals onboard, producing quality outputs with extremely low noise-to-signal ratio, have been used. It is discussed how the new approach can lower the cost of a wind-turbine monitoring system, while at the same time making it simple and more reliable, see Appendix A. The method has been tested on rotating parts of wind-turbines, including traditionally difficult areas such as low speed main bearings and planetary gearboxes. The method developed in the project was designed to see physical processes such as friction, impacts and metal removal, occurring when machinery degrades, can be detected and notified with the developed notification system. Apart from reporting the status and displaying the changes of the pre-defined parameters or symptoms, the system has

  19. Mechanical Seal Opening Condition Monitoring Based on Acoustic Emission Technology

    Directory of Open Access Journals (Sweden)

    Erqing Zhang

    2014-06-01

    Full Text Available Since the measurement of mechanical sealing film thickness and just-lift-off time is very difficult, the sealing film condition monitoring method based on acoustic emission signal is proposed. The mechanical seal acoustic emission signal present obvious characteristics of time-varying nonlinear and pulsating. In this paper, the acoustic emission signal is used to monitor the seal end faces just-lift-off time and friction condition. The acoustic emission signal is decomposed by empirical mode decomposition into a series of intrinsic mode function with independent characteristics of different time scales and different frequency band. The acoustic emission signal only generated by end faces friction is obtained by eliminating the false intrinsic mode function components. The correlation coefficient of acoustic emission signal and Multi-scale Laplace Wavelet is calculated. It is proved that the maximum frequency (8000 Hz of the correlation coefficient is appeared at the spindle speed of 300 rpm. And at this time (300 rpm the end faces have just lifted off. By a set of mechanical oil seal running test, it is demonstrated that this method could accurately identify mechanical seal end faces just-lift-off time and friction condition.

  20. Acoustic emission intrusion detector

    International Nuclear Information System (INIS)

    Carver, D.W.

    1978-01-01

    In order to improve the security of handling special nuclear materials at the Oak Ridge Y-12 Plant, a sensitive acoustic emission detector has been developed that will detect forcible entry through block or tile walls, concrete floors, or concrete/steel vault walls. A small, low-powered processor was designed to convert the output from a sensitive, crystal-type acoustic transducer to an alarm relay signal for use with a supervised alarm loop. The unit may be used to detect forcible entry through concrete, steel, block, tile, and/or glass

  1. Microcracking in ceramics and acoustic emission

    International Nuclear Information System (INIS)

    Subbarao, E.C.

    1991-01-01

    One of the limitations in the use of ceramics in critical applications is due to the presence of microcracks, which may arise from differential thermal expansion and phase changes, among others. Acoustic emission signals occur when there are abrupt microdeformations in a material and thus offer a convenient means of non-destructive detection of microcracking. Examples of a study of acoustic emission from microcracking due to anisotropic thermal expansion in low thermal expansion single phase ceramics such as niobia and sodium zirconium phosphate ceramics and due to phase changes in zirconia and superconducting YBa 2 Cu 3 Osub(7-x) ceramics are presented, together with the case of lead titanate ceramics, which exhibits both a phase change (paraelectric to ferroelectric) and an anisotropic thermal expansion. The role of grain size on the extent of microcracking is illustrated in the case of niobia ceramics. Some indirect evidence of healing of microcracks on heating niobia and lead titanate ceramics is presented from the acoustic emission results. (author). 69 refs., 9 figs

  2. Visualization of the Coated Electrode Welding

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2016-01-01

    Full Text Available This work is dedicated to the evaluation of the welding process in terms of assessing the impact of weldability based on the recording of the non-destructive testing of the acoustic emission (AE. Measurements are performed utilising both materials with guaranteed weldability and materials with reduced weldability. In addition to welding, the thesis also discusses the material (metallographic and fractographic and mechanical verification of joint formation and the variations in behaviour of metals of differing chemical composition. It also includes an analysis of AE records in relation to the condition of the material during the developing of fusion and resistance joints.

  3. Size Effect on Acoustic Emission Characteristics of Coal-Rock Damage Evolution

    Directory of Open Access Journals (Sweden)

    Zhijie Wen

    2017-01-01

    Full Text Available Coal-gas outburst, rock burst, and other mine dynamic disasters are closely related to the instability and failure of coal-rock. Coal-rock is the assemblies of mineral particles of varying sizes and shapes bonded together by cementing materials. The damage and rupture process of coal-rock is accompanied by acoustic emission (AE, which can be used as an effective means to monitor and predict the instability of coal-rock body. In this manuscript, considering the size effect of coal-rock, the influence of different height to diameter ratio on the acoustic emission characteristics of coal-rock damage evolution was discussed by microparticle flow PFC2D software platform. The results show that coal-rock size influences the uniaxial compressive strength, peak strain, and elastic modulus of itself; the size effect has little effect on the acoustic emission law of coal-rock damage and the effects of the size of coal-rock samples on acoustic emission characteristics are mainly reflected in three aspects: the triggering time of acoustic emission, the strain range of strong acoustic emission, and the intensity of acoustic emission; the damage evolution of coal-rock specimen can be divided into 4 stages: initial damage, stable development, accelerated development, and damage.

  4. Acoustic emission signal measurements in pressure vessel testing

    International Nuclear Information System (INIS)

    Peter, A.

    1984-01-01

    The number of acoustic emission events per plastically deformed unit of volume caused by artificial notches in real pressure vessels has been calculated taking into account reference voltage, distance between acoustic emission source and sensor as well as the effect of noise background. A test performed at a 100 m 3 gasholder verifies the theoretical considerations. (author)

  5. Acoustic emission evolution during sliding friction of Hadfield steel single crystal

    Science.gov (United States)

    Lychagin, D. V.; Novitskaya, O. S.; Kolubaev, A. V.; Sizova, O. V.

    2017-12-01

    Friction is a complex dynamic process. Direct observation of processes occurring in the friction zone is impossible due to a small size of a real contact area and, as a consequence, requires various additional methods applicable to monitor a tribological contact state. One of such methods consists in the analysis of acoustic emission data of a tribological contact. The use of acoustic emission entails the problem of interpreting physical sources of signals. In this paper, we analyze the evolution of acoustic emission signal frames in friction of Hadfield steel single crystals. The chosen crystallographic orientation of single crystals enables to identify four stages related to friction development as well as acoustic emission signals inherent in these stages. Acoustic emission signal parameters are studied in more detail by the short-time Fourier transform used to determine the time variation of the median frequency and its power spectrum. The results obtained will facilitate the development of a more precise method to monitor the tribological contact based on the acoustic emission method.

  6. Acoustic emission sensor radiation damage threshold experiment

    International Nuclear Information System (INIS)

    Beeson, K.M.; Pepper, C.E.

    1994-01-01

    Determination of the threshold for damage to acoustic emission sensors exposed to radiation is important in their application to leak detection in radioactive waste transport and storage. Proper response to system leaks is necessary to ensure the safe operation of these systems. A radiation impaired sensor could provide ''false negative or false positive'' indication of acoustic signals from leaks within the system. Research was carried out in the Radiochemical Technology Division at Oak Ridge National Laboratory to determine the beta/gamma radiation damage threshold for acoustic emission sensor systems. The individual system consisted of an acoustic sensor mounted with a two part epoxy onto a stainless steel waveguide. The systems were placed in an irradiation fixture and exposed to a Cobalt-60 source. After each irradiation, the sensors were recalibrated by Physical Acoustics Corporation. The results were compared to the initial calibrations performed prior to irradiation and a control group, not exposed to radiation, was used to validate the results. This experiment determines the radiation damage threshold of each acoustic sensor system and verifies its life expectancy, usefulness and reliability for many applications in radioactive environments

  7. Acoustic emission characterization of the tetragonal-monoclinic phase transformation in zirconia

    International Nuclear Information System (INIS)

    Clarke, D.R.; Arora, A.

    1983-01-01

    The processes accompanying the tetragonal-monoclinic phase transformation in zirconia (ZrO 2 ) have been studied using acoustic emission and electron microscopy in an attempt to characterize the different mechanisms by which the transformation can be accommodated in bulk materials. Experiments in which the acoustic emission is detected as specimens are cooled through the transformation, following densification by sintering, are described. For comparison, the acoustic emission from free, nominally unconstrained powders similarly cooled through the transformation is reported. The existence of distinct processes accompanying the phase transformation is established on the basis of postexperiment multiparametric correlation analysis of the acoustic emission

  8. Analysis of acoustic emission signals of fatigue crack growth and corrosion processes. Investigation of the possibilities for continuous condition monitoring of transport containers by acoustic emission testing

    International Nuclear Information System (INIS)

    Wachsmuth, Janne

    2016-01-01

    generated application oriented, on plates within the heat affected zone of a weld. Their AE signals were recorded with resonant sensors. On the one hand resonant sensors are very sensitive and able to detect small displacements on huge structures, which makes them applicable for condition monitoring. On the other hand, resonant sensors have a great influence on the AE signals and hinder signal analyses and pattern recognition. Pure fatigue crack growth, fatigue crack growth in a corrosive environment and pure corrosion were applied. Signal groups of the damage mechanisms were compared by their AE features. Differences between signal groups could be made after wave mode analysis, despite the spectral influence of the AE sensors. The damage condition of the test plates is investigated with the combination of AE features of the signal groups and fracture mechanic parameters. Furthermore, two methods of unsupervised pattern recognition of the AE signals are being performed: A commercial classification system, where mainly frequency based features are generated, and an AE feature based method. In the latter, classification takes place after the frequency distributions of the AE features of the signals from the examined damage mechanisms. Both methods result in an accurate classification for the AE signals, especially originating from corrosion damage mechanisms, in the correct damage class. Concluding, the detectability of AE events, the results of pattern recognition of AE signals in metal structures and the prospects and risks of condition monitoring by means of acoustic emission testing are discussed. Therefore, monitoring tests on a tank car and results from cyclic and static loading are consulted. An assessment for the selection of the monitoring method according to the cost effectiveness of dangerous goods transportation is made.

  9. Flaw identification using acoustic emission

    International Nuclear Information System (INIS)

    Woodward, B.; McDonald, N.R.

    1975-01-01

    In order to realise the full inspection potential of acoustic emission monitoring, data obtained from zirconium and steel testpieces have been correlated with metallurgical condition and mechanical behaviour, since the nature of emission signatures is strongly affected by the physical characteristics and internal structure of the material. During experiments, signals were tape recorded and the surface of each testpiece was recorded on movie film or videotape so that acoustic and visual information could be correlated. Large numbers of tape-recorded bursts have been analysed with a real time spectrum analyser, and statistical parameters (such as mean energy density, mean frequency and variance) derived from the spectra were calculated by an IBM 360/50 computer and selectively displayed on a line plotter. In the case of zirconium, observed differences in these parameters were an indication that the emission signals were generated by three different metallurgical mechanisms. A movie film of testpiece surface deformation revealed the occurrence of twin initiation, twin broadening and slip. Fracture events either in the zirconium matrix or in second phase particles are also possible although not observed directly. A direct correlation was confirmed between twin initiations and emission signals. Work is proceeding on establishing a different correlation between emission signals and stress corrosion cracks

  10. Optical emission spectroscopy of metal vapor dominated laser-arc hybrid welding plasma

    International Nuclear Information System (INIS)

    Ribic, B.; DebRoy, T.; Burgardt, P.

    2011-01-01

    During laser-arc hybrid welding, plasma properties affect the welding process and the weld quality. However, hybrid welding plasmas have not been systematically studied. Here we examine electron temperatures, species densities, and electrical conductivity for laser, arc, and laser-arc hybrid welding using optical emission spectroscopy. The effects of arc currents and heat source separation distances were examined because these parameters significantly affect weld quality. Time-average plasma electron temperatures, electron and ion densities, electrical conductivity, and arc stability decrease with increasing heat source separation distance during hybrid welding. Heat source separation distance affects these properties more significantly than the arc current within the range of currents considered. Improved arc stability and higher electrical conductivity of the hybrid welding plasma result from increased heat flux, electron temperatures, electron density, and metal vapor concentrations relative to arc or laser welding.

  11. Acoustic emission from zirconium alloys during mechanical and fracture testing

    International Nuclear Information System (INIS)

    Coleman, C.E.

    1986-10-01

    The application of acoustic emission during the mechanical and fracture testing of zirconium alloys is reviewed. Acoustic emission is successful in following delayed hydride cracking quantitatively. It is especially useful when great sensitivity is required. Application to fatigue, tensile deformation and stress corrosion cracking appears promising but requires more work to separate phenomena before it can be used quantitatively. This report is based on an invited review for the American Society of Non-Destructive Testing Handbook: Volume 5, Acoustic Emission Testing

  12. Holographic and acoustic emission evaluation of pressure vessels

    International Nuclear Information System (INIS)

    Boyd, D.M.

    1980-01-01

    Optical holographic interfereometry and acoustic emission monitoring were simultaneously used to evaluate two small, high pressure vessels during pressurization. The techniques provide pressure vessel designers with both quantitative information such as displacement/strain measurements and qualitative information such as flaw detection. The data from the holographic interferograms were analyzed for strain profiles. The acoustic emission signals were monitored for crack growth and vessel quality

  13. Acoustic emission from fiber reinforced plastic damaged hoop wrapped cylinders

    Energy Technology Data Exchange (ETDEWEB)

    Akhtar, A.; Kung, D.; Westbrook, D.R.

    2000-03-01

    Metal lined continuous fiber reinforced plastic (FRP) hoop wrapped cylinders with axial cuts to the FRP were modeled mathematically and tested experimentally. Steel lined and aluminum alloy lined glass FRP vessels were subjected to acoustic emission tests (AE) and hydraulic burst tests. The burst pressure decreased monotonically with the length of the axial cut. Acoustic emission increased initially with a decrease in burst pressure, and attained a maximum at an intermediate level of damage to the FRP. However, acoustic emission decreased when the level of damage was higher and the burst pressure was lower. Implications of the findings are discussed in the context of the search for an acoustic emission test method to inspect periodically the vessels used for the storage of compressed gaseous fuels on natural gas vehicles (NGV) and hydrogen vehicles.

  14. Acoustic emission linear pulse holography

    International Nuclear Information System (INIS)

    Collins, H.D.; Busse, L.J.; Lemon, D.K.

    1983-01-01

    This paper describes the emission linear pulse holography which produces a chronological linear holographic image of a flaw by utilizing the acoustic energy emitted during crack growth. A thirty two point sampling array is used to construct phase-only linear holograms of simulated acoustic emission sources on large metal plates. The concept behind the AE linear pulse holography is illustrated, and a block diagram of a data acquisition system to implement the concept is given. Array element spacing, synthetic frequency criteria, and lateral depth resolution are specified. A reference timing transducer positioned between the array and the inspection zone and which inititates the time-of-flight measurements is described. The results graphically illustrate the technique using a one-dimensional FFT computer algorithm (ie. linear backward wave) for an AE image reconstruction

  15. Acoustic emission monitoring of the bending under tension test

    DEFF Research Database (Denmark)

    Moghadam, Marcel; Sulaiman, Mohd Hafis Bin; Christiansen, Peter

    2017-01-01

    Preliminary investigations have shown that acoustic emission has promising aspects as an online monitoring technique for assessment of tribological conditions during metal forming as regards to determination of the onset of galling. In the present study the acoustic emission measuring technique h...... in BUT testing has been found to describe the frictional conditions during forming well and to allow for accurate assessment of the limits of lubrication....... been applied for online monitoring of the frictional conditions experienced during Bending Under Tension (BUT) testing. The BUT test emulates the forming conditions experienced when drawing sheet material over a die curvature as in deep drawing processes. Monitoring of the developed acoustic emission...

  16. A case for Acoustic Emission surveillance of operating reactors

    International Nuclear Information System (INIS)

    Hartman, W.F.

    1985-01-01

    In the nuclear power industry, the potential consequences of cracks and leaks, the problems of personnel and public exposure to radiation, are certainly as serious as ever. The costs of repairing advanced damage soar higher every year and the established inspection methods, taken together, still leave some gaps which Acoustic Emission (AE) can potentially close. The intergranular stress corrosion cracking (IGSCC) problem not only poses safety problems, but entails remedies costing the industry billions of dollars. If crack growth could be detected during plant operation, particular welds could be designated as requiring inspection during the next outage. Furthermore, if a highly sensitive, reliable leak-detection capability were applied to the system, any through-wall crack would be instantaneously detected. AE monitoring has the potential for both of these, on-line, in real time. So, there is renewed interest in what AE can do to solve these problems. Reviewing the progress in AE, relevant to nuclear applications, indicates that a strong case can be made for AE surveillance of operating reactors. This progress can be reviewed under two headings: leak detection and crack detection

  17. Continuous acoustic emission from aluminium

    International Nuclear Information System (INIS)

    Fenici, P.; Kiesewetter, N.; Schiller, P.

    1976-01-01

    Continuous acoustic emission of aluminum single crystals and polycrystals during tensile tests at constant cross-head speed and at room temperature is measured with a Root Mean Square Level recorder. By means of the Kaiser effect it is shown that the continuous emission is related to the plastic deformation. The plot of continuous emission against strain takes different shapes for pure single crystals, pure polycrystals and impure polycrystals. The measured voltages have about the same value for pure single and polycrystals and are considerably greater than that for impure polycrystals. A method is developed to distinguish between continuous emission and burst

  18. Acoustic emission intrusion detector

    International Nuclear Information System (INIS)

    Carver, D.W.; Whittaker, J.W.

    1980-01-01

    An intrusion detector is provided for detecting a forcible entry into a secured structure while minimizing false alarms. The detector uses a piezoelectric crystal transducer to sense acoustic emissions. The transducer output is amplified by a selectable gain amplifier to control the sensitivity. The rectified output of the amplifier is applied to a Schmitt trigger circuit having a preselected threshold level to provide amplitude discrimination. Timing circuitry is provided which is activated by successive pulses from the Schmitt trigger which lie within a selected time frame for frequency discrimination. Detected signals having proper amplitude and frequency trigger an alarm within the first complete cycle time of a detected acoustical disturbance signal

  19. Ellipsoidal reflector for measuring oto-acoustic emissions

    DEFF Research Database (Denmark)

    Epp, Bastian; Pulkki, Ville; Heiskanen, Vesa

    2014-01-01

    A truncated prolate ellipsoidal reflector having the ear canal of a listener at one focal point and large- diaphragm low-noise microphone at the other focal point is proposed for free-field recordings of oto-acoustic emissions. A prototype reflector consisting of three pieces is presented, which...... enables measuring the response of the system with different truncations. The response of the system is measured with a miniature loud- speaker, and proof-of-concept measurements of oto-acoustic emissions are presented. The effect of truncation and other physical parameters to the performance of the system...

  20. Emission of nanoparticles during friction stir welding (FSW) of aluminium alloys.

    Science.gov (United States)

    Gomes, J F; Miranda, R M; Santos, T J; Carvalho, P A

    2014-01-01

    Friction stir welding (FSW) is now well established as a welding process capable of joining some different types of metallic materials, as it was (1) found to be a reliable and economical way of producing high quality welds, and (2) considered a "clean" welding process that does not involve fusion of metal, as is the case with other traditional welding processes. The aim of this study was to determine whether the emission of particles during FSW in the nanorange of the most commonly used aluminum (Al) alloys, AA 5083 and AA 6082, originated from the Al alloy itself due to friction of the welding tool against the item that was being welded. Another goal was to measure Al alloys in the alveolar deposited surface area during FSW. Nanoparticles dimensions were predominantly in the 40- and 70-nm range. This study demonstrated that microparticles were also emitted during FSW but due to tool wear. However, the biological relevance and toxic manifestations of these microparticles remain to be determined.

  1. Study of green state ceramics damage by acoustic emission

    International Nuclear Information System (INIS)

    Kerboul, Genevieve

    1992-01-01

    Dry pressing is a delicate operation of the conventional process of elaboration of ceramic materials as most of the detected defects in sintered products are appearing during it, this research thesis reports the study of ceramic powder forming by using the non destructive technique of acoustic emission to detect defects in pressed samples as soon as they initiate. An original signal processing system has also been designed to analyse the effective value of acoustic signals emitted during pressing on industrial hydraulic presses, but comprising a single tooling. Three powders have been tested: UO_2, Al_2O_3 and a UO_2-PuO_2 mixture. In a first part, the author recalls some elements regarding the fabrication of nuclear fuel, knowledge on powder pressing, and general principles of acoustic emission. She reports a feasibility study and then defines experimental conditions. In the second part, she presents acoustic emission periods during a pressing cycle, and reports the study of the response of flawless and flawed pressed samples. She reports the examination of their evolution with respect to powder nature and to fabrication process parameters. She reports a detailed analysis of acoustic emission parameters as a basis to define the principle of operation of an in situ and real time detection of flawed pressed samples [fr

  2. Acoustic emission monitoring of HFIR vessel during hydrostatic testing

    International Nuclear Information System (INIS)

    Friesel, M.A.; Dawson, J.F.

    1992-08-01

    This report discusses the results and conclusions reached from applying acoustic emission monitoring to surveillance of the High Flux Isotope Reactor vessel during pressure testing. The objective of the monitoring was to detect crack growth and/or fluid leakage should it occur during the pressure test. The report addresses the approach, acoustic emission instrumentation, installation, calibration, and test results

  3. The effects of welding parameters on ultra-violet light emissions, ozone and CrVI formation in MIG welding.

    Science.gov (United States)

    Dennis, J H; Mortazavi, S B; French, M J; Hewitt, P J; Redding, C R

    1997-01-01

    This paper describes the relationships between ultra-violet emission, ozone generation and CrVI production in MIG welding which were measured as a function of shield gas flow rate, welding voltage, electrode stick-out and shield gas composition using an automatic welding rig that permitted MIG welding under reproducible conditions. The experimental results are interpreted in terms of the physico-chemical processes occurring in the micro- and macro-environments of the arc as part of research into process modification to reduce occupational exposure to ozone and CrVI production rates in MIG welding. We believe the techniques described here, and in particular the use of what we have termed u.v.-ozone measurements, will prove useful in further study of ozone generation and CrVI formation and may be applied in the investigation of engineering control of occupational exposure in MIG and other welding process such as Manual Metal Arc (MMA) and Tungsten Inert Gas (TIG).

  4. Changes in oto-acoustic emissions after exposure to live music

    DEFF Research Database (Denmark)

    Ordoñez, Rodrigo Pizarro; Hammershøi, Dorte; Voetmann, Jan

    2012-01-01

    Distortion Product Oto-acoustic Emissions (DPOAE) and Transient Evoked Oto-acoustic Emissions (TEOAE) were measured in subjects before and after attendance to live music. The changes measured were compared to the exposure levels measured at the position of the subject. The main objectives...

  5. Statistics of the acoustic emission signals parameters from Zircaloy-4 fuel cladding

    International Nuclear Information System (INIS)

    Oliveto, Maria E.; Lopez Pumarega, Maria I.; Ruzzante, Jose E.

    2000-01-01

    Statistic analysis of acoustic emission signals parameters: amplitude, duration and risetime was carried out. CANDU type Zircaloy-4 fuel claddings were pressurized up to rupture, one set of five normal pieces and six with defects included, acoustic emission was used on-line. Amplitude and duration frequency distributions were fitted with lognormal distribution functions, and risetime with an exponential one. Using analysis of variance, acoustic emission was appropriated to distinguish between defective and non-defective subsets. Clusters analysis applied on mean values of acoustic emission signal parameters were not effective to distinguish two sets of fuel claddings studied. (author)

  6. Diesel Engine Valve Clearance Detection Using Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Fathi Elamin

    2010-01-01

    Full Text Available This paper investigated, using experimental method, the suitability of acoustic emission (AE technique for the condition monitoring of diesel engine valve faults. The clearance fault was adjusted experimentally in an exhaust valve and successfully detected and diagnosed in a Ford FSD 425 four-cylinder, four-stroke, in-line OHV, direct injection diesel engine. The effect of faulty exhaust valve clearance on engine performance was monitored and the difference between the healthy and faulty engine was observed from the recorded AE signals. The measured results from this technique show that using only time domain and frequency domain analysis of acoustic emission signals can give a superior measure of engine condition. This concludes that acoustic emission is a powerful and reliable method of detection and diagnosis of the faults in diesel engines and this is considered to be a unique approach to condition monitoring of valve performance.

  7. Detection of ductile crack initiation by acoustic emission testing

    International Nuclear Information System (INIS)

    Richter, H.; Boehmert, J.; Viehrig, H.W.

    1998-08-01

    A Charpy impact test equipment is described permitting simultaneous measurement of impact force, crack tip opening, acoustic emissions and magnetic emissions. The core of the equipment is an inverted pendulum ram impact testing machine and the tests have been performed with laterally notched, pre-fatigue ISO-V specimens made of steels of various strength and toughness properties. The tests are intended to ascertain whether the acoustic emission method is suitable for detecting steady crack initiation in highly ductile steels. (orig./CB) [de

  8. Acoustic emission from hydrogen saturated Type 304L stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1978-01-01

    Acoustic emission is attributed to energy release within a material body by localized plastic deformation or failure processes. The elastic stress waves may come from slip band formation, mechanical twinning, martensite transformation, or crack propagation. Each of these processes has slightly different acoustic characteristics allowing for easy identification. Acoustic emission was monitored during tensile tests of Type 304L austenitic stainless steel to explore the applicability of the technique to hydrogen-assisted fracture

  9. Analysis of the conical piezoelectric acoustic emission transducer

    Czech Academy of Sciences Publication Activity Database

    Červená, Olga; Hora, Petr

    2008-01-01

    Roč. 2, č. 1 (2008), s. 13-24 ISSN 1802-680X R&D Projects: GA ČR GA101/06/1689 Institutional research plan: CEZ:AV0Z20760514 Keywords : acoustic emission * conical transducer * FEM Subject RIV: BI - Acoustics

  10. Discontinuity Detection in the Shield Metal Arc Welding Process.

    Science.gov (United States)

    Cocota, José Alberto Naves; Garcia, Gabriel Carvalho; da Costa, Adilson Rodrigues; de Lima, Milton Sérgio Fernandes; Rocha, Filipe Augusto Santos; Freitas, Gustavo Medeiros

    2017-05-10

    This work proposes a new methodology for the detection of discontinuities in the weld bead applied in Shielded Metal Arc Welding (SMAW) processes. The detection system is based on two sensors-a microphone and piezoelectric-that acquire acoustic emissions generated during the welding. The feature vectors extracted from the sensor dataset are used to construct classifier models. The approaches based on Artificial Neural Network (ANN) and Support Vector Machine (SVM) classifiers are able to identify with a high accuracy the three proposed weld bead classes: desirable weld bead, shrinkage cavity and burn through discontinuities. Experimental results illustrate the system's high accuracy, greater than 90% for each class. A novel Hierarchical Support Vector Machine (HSVM) structure is proposed to make feasible the use of this system in industrial environments. This approach presented 96.6% overall accuracy. Given the simplicity of the equipment involved, this system can be applied in the metal transformation industries.

  11. Spectral analysis of the process emission during laser welding of AISI 304 stainless steel with disk and Nd:YAG laser

    NARCIS (Netherlands)

    Konuk, A.R.; Aarts, R.G.K.M.; Huis in 't Veld, A.J.

    2009-01-01

    Optical emissions from the laser welding process can be obtained relatively easy in real-time. Such emissions come from the melt pool, keyhole, or plume during welding. Therefore it is very beneficial to establish a clear relation between characteristics of these emissions and the resulting weld

  12. Considerations for acoustic emission monitoring of spherical Kevlar/epoxy composite pressure vessels

    Science.gov (United States)

    Hamstad, M. A.; Patterson, R. G.

    1977-01-01

    We are continuing to research the applications of acoustic emission testing for predicting burst pressure of filament-wound Kevlar 49/epoxy pressure vessels. This study has focused on three specific areas. The first area involves development of an experimental technique and the proper instrumentation to measure the energy given off by the acoustic emission transducer per acoustic emission burst. The second area concerns the design of a test fixture in which to mount the composite vessel so that the acoustic emission transducers are held against the outer surface of the composite. Included in this study area is the calibration of the entire test setup including couplant, transducer, electronics, and the instrument measuring the energy per burst. In the third and final area of this study, we consider the number, location, and sensitivity of the acoustic emission transducers used for proof testing composite pressure vessels.

  13. Acoustic Emission Measurements for Tool Wear Evaluation in Drilling

    Science.gov (United States)

    Gómez, Martín P.; Migliori, Julio; Ruzzante, José E.; D'Attellis, Carlos E.

    2009-03-01

    In this work, the tool condition in a drilling process of SAE 1040 steel samples was studied by means of acoustic emission. The studied drill bits were modified with artificial and real failures, such as different degrees of wear in the cutting edge and in the outer corner. Some correlation between mean power of the acoustic emission parameters and the drill bit wear condition was found.

  14. Acoustic emission by self-organising effects of micro-hollow cathode discharges

    Science.gov (United States)

    Kotschate, Daniel; Gaal, Mate; Kersten, Holger

    2018-04-01

    We designed micro-hollow cathode discharge prototypes under atmospheric pressure and investigated their acoustic characteristics. For the acoustic model of the discharge, we correlated the self-organisation effect of the current density distribution with the ideal model of an acoustic membrane. For validation of the obtained model, sound particle velocity spectroscopy was used to detect and analyse the acoustic emission experimentally. The results have shown a behaviour similar to the ideal acoustic membrane. Therefore, the acoustic excitation is decomposable into its eigenfrequencies and predictable. The model was unified utilising the gas exhaust velocity caused by the electrohydrodynamic force. The results may allow a contactless prediction of the current density distribution by measuring the acoustic emission or using the micro-discharge as a tunable acoustic source for specific applications as well.

  15. Acoustic emission measurement during instrumented impact tests

    International Nuclear Information System (INIS)

    Crostack, H.A.; Engelhardt, A.H.

    1983-01-01

    Results of instrumented impact tests are discussed. On the one hand the development of the loading process at the hammer tup was recorded by means of a piezoelectric transducer. This instrumentation supplied a better representation of the load versus time than the conventional strain gauges. On the other hand the different types of acoustic emission occurring during a test could be separated. The acoustic emission released at the impact of the hammer onto the specimen is of lower frequency and its spectrum is strongly decreasing with increasing frequency. Plastic deformation also emits signals of lower frequency that are of quasi-continuous character. Both signal types can be discriminated by filtering. As a consequence typical burst signal were received afterwards that can be correlated with crack propagation. Their spectra exhibit considerable portions up to about 1.9 MHz. The development in time of the burst signals points to the kind of crack propagation resp. its sequence of appearance. However, definitive comparison between load and acoustic emission should become possible, only when the disadvantages of the common load measurement can be reduced, e.g. by determining the load directly at the specimen instead of the hammer tup

  16. Acoustic emission generated by dislocation mechanisms during the deformation of metals

    International Nuclear Information System (INIS)

    Heiple, C.R.

    1978-01-01

    Acoustic emission is a transient elastic wave generated by the rapid release of energy within a material. A wide variety of mechanisms have been proposed as possible sources of acoustic emission. Proposed mechanisms have included crack propagation, precipitate fracture, twin formation, martensite formation, dislocation motion and/or multiplication. This paper is concerned with acoustic emission generated by dislocation mechanisms operating during plastic deformation. Twinning and martensitic phase transformations are excluded even though dislocation motion is involved in the nucleation and growth of twins and the growth of martensite

  17. Acoustic emission generated by dislocation mechanisms during the deformation of metals

    Energy Technology Data Exchange (ETDEWEB)

    Heiple, C.R.

    1978-01-01

    Acoustic emission is a transient elastic wave generated by the rapid release of energy within a material. A wide variety of mechanisms have been proposed as possible sources of acoustic emission. Proposed mechanisms have included crack propagation, precipitate fracture, twin formation, martensite formation, dislocation motion and/or multiplication. This paper is concerned with acoustic emission generated by dislocation mechanisms operating during plastic deformation. Twinning and martensitic phase transformations are excluded even though dislocation motion is involved in the nucleation and growth of twins and the growth of martensite.

  18. Acoustic and electromagnetic emission as a tool for crack localization

    International Nuclear Information System (INIS)

    Sedlak, P; Sikula, J; Lokajicek, T; Mori, Y

    2008-01-01

    The creation of cracks is accompanied by electric charge redistribution due to loosened chemical bounds. Electric charge on a crack wall creates dipole moments. Vibrations of crack walls produce time-dependent dipole moments and, consequently, electric and magnetic fields are generated. An electric signal is induced on metal electrodes. Simultaneously with the electromagnetic emission (EME) signal, an acoustic emission (AE) signal is generated, but due to the different velocities of propagation of both waves, the detection of the AE signal is delayed. This time delay presents the time of the wave propagation from the individual acoustic emission sensor to the crack. The defect can be located by means of these time intervals. This paper describes the localization using acoustic and electromagnetic emission signals for the two-dimensional case

  19. Correlation between acoustic emission and microstructure. Final technical report

    International Nuclear Information System (INIS)

    Mukherjee, A.K.; Bunch, R.

    1977-01-01

    Acoustic emission from pure metals undergoing deformation is caused by dislocation unpinning and can be described by a theory which was a modified version of Gilman's mobile dislocation density theory. Acoustic emission from alloys can be dislocation related, but is primarily due to inclusion fracture. Factors affecting this include inclusion size, inclusion density, and the stress state. Inclusions crack more frequently during tensile testing than during fracture toughness testing

  20. Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum.

    Science.gov (United States)

    Chen, Qihao; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Ge, Hongliang

    2017-11-01

    Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain

  1. Development of an incipient rotor crack detection method by acoustic emission techniques

    International Nuclear Information System (INIS)

    Le Reverend, D.; Massouri, M.H.

    1988-01-01

    The objective of the program presented is to develop a method of detection and monitoring of crack growth in machine rotor by application of acoustic emission techniques. This program is performed by R and D Division of Electricite de France, jointly with INSA de Lyon. The first task of the program is relative to the characterization of acoustic emission during a progressive tensile test performed on a NCT specimen. The second task of the program deals with the experimentation of acoustic emission techniques for the monitoring of a specimen during cycling bending tests. The last task of the program is relative to evaluation of application of acoustic emission techniques for a small rotor integrity monitoring during fatigue rotation tests [fr

  2. Dislocation unpinning model of acoustic emission from alkali halide ...

    Indian Academy of Sciences (India)

    The present paper reports the dislocation unpinning model of acoustic emis- sion (AE) from ... Acoustic emission; dislocation; alkali halide crystals; plastic deformation. ..... [5] T Nishimura, A Tahara and T Kolama, Jpn. Metal Inst. 64, 339 (2000).

  3. Acoustic emission on stressed concrete

    International Nuclear Information System (INIS)

    Jamet, P.; Birac, C.; Prunelle, D. de; Contre, M.; Astruc, M.; Kavyrchine, M.

    1983-08-01

    In a first part of this study, a comparison is made between the mechanical behaviour and the acoustic emission measurements on laboratory specimen during four points bending tests. The specimen were made of plain or/and reinforced concrete. The second part confirms, on real reinforced beams, the laboratory study results

  4. Acoustic Emission Assessment of Impending Fracture in a Cyclically Loading Structural Steel

    Directory of Open Access Journals (Sweden)

    Igor Rastegaev

    2016-11-01

    Full Text Available Using the advanced acoustic emission (AE technique, we address the problem of early identification of crack initiation and growth in ductile structural steels under cyclic loading. The notched 9MnSi5 steel specimens with weld joints were fatigue tested at room and lower temperatures with concurrent AE measurements. Detection of AE in ductile materials where fatigue crack initiation and propagation is mediated by local dislocation behavior ahead of the notch or crack tip is challenging because of an extremely low amplitude of the AE signal. With account of this issue, two new practically oriented criteria for recognition of different stages of fatigue are proposed on the basis of AE data: (1 a power spectrum-based criterion and (2 a pattern recognition-based criterion utilizing modern clustering algorithms. The applicability of both criteria is verified using obtained AE data. A good correspondence between AE outcomes and experimental observations of the fatigue behavior was obtained and is discussed.

  5. Continuous and recurrent testing of acoustic emission sensors

    International Nuclear Information System (INIS)

    Sause, Markus G.R.; Schmitt, Stefan; Potstada, Philipp

    2017-01-01

    In many fields of application of acoustic emission, the testing can lead to a lasting change in the sensor characteristics. This can be caused by mechanical damage, thermal stress or use under aggressive environmental conditions. Irrespective of visually testable damages of the sensors, a shift in the spectral sensitivity, a reduction in the absolute sensitivity or a reduction in the signal-to-noise ratio can occur. During the test, this requires a possibility to periodically check the sensors, including the coupling aids used. For recurring testing, recommendations are given in Directive SE 02 ''Verification of acoustic emission sensors and their coupling in the laboratory''. This paper discusses possibilities for continuous monitoring of the sensors during the test and presents an application example for the partly automated recurring testing of acoustic emission sensors using Directive SE 02. For this purpose, a test stand for the supply of the sensors to be tested was constructed and the signal recording and data reduction implemented in freely available software programs. The operating principle is demonstrated using selected case studies. [de

  6. Acoustic Emission Sensing for Maritime Diesel Engine Performance and Health

    Science.gov (United States)

    2016-05-01

    system does not provide direct current power to the preamplifier, equivalent pre-amplifiers with external power inputs were purchased , but the... behaviour of piston ring/cylinder liner interaction in diesel engines using acoustic emission. Tribology International 39 (12) 12 / 01 / 1634-1642...diesel engine using in-cylinder pressure and acoustic emission techniques. Dyanmics for Sustainable Engineering 1 454-463 26. Lowe, D. P., et al

  7. Acoustic emission monitoring from a lab scale high shear granulator--a novel approach.

    Science.gov (United States)

    Watson, N J; Povey, M J W; Reynolds, G K; Xu, B H; Ding, Y

    2014-04-25

    A new approach to the monitoring of granulation processes using passive acoustics together with precise control over the granulation process has highlighted the importance of particle-particle and particle-bowl collisions in acoustic emission. The results have shown that repeatable acoustic results could be obtained but only when a spray nozzle water addition system was used. Acoustic emissions were recorded from a transducer attached to the bowl and an airborne transducer. It was found that the airborne transducer detected very little from the granulation and only experienced small changes throughout the process. The results from the bowl transducer showed that during granulation the frequency content of the acoustic emission shifted towards the lower frequencies. Results from the discrete element model indicate that when larger particles are used the number of collisions the particles experience reduces. This is a result of the volume conservation methodology used in this study, therefore larger particles results in less particles. These simulation results coupled with previous theoretical work on the frequency content of an impacting sphere explain why the frequency content of the acoustic emissions reduces during granule growth. The acoustic system used was also clearly able to identify when large over-wetted granules were present in the system, highlighting its benefit for detecting undesirable operational conditions. High-speed photography was used to study if visual changes in the granule properties could be linked with the changing acoustic emissions. The high speed photography was only possible towards the latter stages of the granulation process and it was found that larger granules produced a higher magnitude of acoustic emission across a broader frequency range. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Modeling the complexity of acoustic emission during intermittent plastic deformation: Power laws and multifractal spectra.

    Science.gov (United States)

    Kumar, Jagadish; Ananthakrishna, G

    2018-01-01

    Scale-invariant power-law distributions for acoustic emission signals are ubiquitous in several plastically deforming materials. However, power-law distributions for acoustic emission energies are reported in distinctly different plastically deforming situations such as hcp and fcc single and polycrystalline samples exhibiting smooth stress-strain curves and in dilute metallic alloys exhibiting discontinuous flow. This is surprising since the underlying dislocation mechanisms in these two types of deformations are very different. So far, there have been no models that predict the power-law statistics for discontinuous flow. Furthermore, the statistics of the acoustic emission signals in jerky flow is even more complex, requiring multifractal measures for a proper characterization. There has been no model that explains the complex statistics either. Here we address the problem of statistical characterization of the acoustic emission signals associated with the three types of the Portevin-Le Chatelier bands. Following our recently proposed general framework for calculating acoustic emission, we set up a wave equation for the elastic degrees of freedom with a plastic strain rate as a source term. The energy dissipated during acoustic emission is represented by the Rayleigh-dissipation function. Using the plastic strain rate obtained from the Ananthakrishna model for the Portevin-Le Chatelier effect, we compute the acoustic emission signals associated with the three Portevin-Le Chatelier bands and the Lüders-like band. The so-calculated acoustic emission signals are used for further statistical characterization. Our results show that the model predicts power-law statistics for all the acoustic emission signals associated with the three types of Portevin-Le Chatelier bands with the exponent values increasing with increasing strain rate. The calculated multifractal spectra corresponding to the acoustic emission signals associated with the three band types have a maximum

  9. The use of the acoustic emission for the components of the primary circuit of the nuclear power plants

    International Nuclear Information System (INIS)

    Svoboda, V.

    1992-01-01

    Full text: The Modrany Engineering Works (Modranske strojirny) is a producer and a final supplier of the main connecting piping circuit systems and valves for the nuclear power plants (type VVER 440 and VVER 1000) built in Czechoslovakia. Besides the delivery and assembly of valves and components methods there were developed for a monitoring of the stated equipment ability of a service in the Material and Diagnostic Laboratory, which is a part of the company. An important object of this work is to obtain a sufficient set of data and to work out suitable methods, on the basis of which it would be possible to perform a serious estimation of residual service life of the main piping components after certain service operation of the nuclear power plant. During the operation of a nuclear power station a failure of the main piping circuit could happen in either of two possible modes: 1.) A sudden break - by an unstable defect propagation leading to a. final fracture of the piping; 2) A fatigue failure - which is characterised by a gradual subcritical growth of defect in relation to the loading parameters. This process is frequently accelerated by further processes, e.g. corrosion. It is therefore suitable to use such physical and mechanical quantities, which characterize the material damage. Acoustic emission signals belongs to these quantities. A knowledge of the response of these signals in relation to the damage of the material gives us the possibility to evaluate the residual life of the piping containing defects. The importance of this is increasing mainly after a long period of service. She paper deals in details with experience gained in application of acoustic emission, during pressure tests of primary circuit components (elbow, welds, T- junction etc) in laboratory conditions which imitate those in service. There are shown some results of cyclic fatigue tests by internal pressure on prototypes models and specimen. Acoustic emission method represents the

  10. Design of acoustic emission monitoring system based on VC++

    Science.gov (United States)

    Yu, Yang; He, Wei

    2015-12-01

    At present, a lot of companies at home and abroad have researched and produced a batch of specialized monitoring instruments for acoustic emission (AE). Most of them cost highly and the system function exists in less stable and less portability for the testing environment and transmission distance and other aspects. Depending on the research background and the status quo, a dual channel intelligent acoustic emission monitoring system was designed based on Microsoft Foundation Classes in Visual Studio C++ to solve some of the problems in the acoustic emission research and meet the needs of actual monitoring task. It contains several modules such as main module, acquisition module, signal parameters setting module and so on. It could give out corrosion AE waveform and signal parameters results according to the main menu selected parameters. So the needed information could be extracted from the experiments datum to solve the problem deeply. This soft system is the important part of AE detection g system.

  11. Coating adherence in galvanized steel assessed by acoustic emission wavelet analysis

    International Nuclear Information System (INIS)

    Gallego, Antolino; Gil, Jose F.; Vico, Juan M.; Ruzzante, Jose E.; Piotrkowski, Rosa

    2005-01-01

    Coating-substrate adherence in galvanized steel is evaluated by acoustic emission wavelet analysis in scratch tests on hot-dip galvanized samples. The acoustic emission results are compared with optical and electron microscopy observations in order to understand coating features related to adherence and to establish criteria aimed at improving the manufacture process

  12. Probe beam deflection technique as acoustic emission directionality sensor with photoacoustic emission source.

    Science.gov (United States)

    Barnes, Ronald A; Maswadi, Saher; Glickman, Randolph; Shadaram, Mehdi

    2014-01-20

    The goal of this paper is to demonstrate the unique capability of measuring the vector or angular information of propagating acoustic waves using an optical sensor. Acoustic waves were generated using photoacoustic interaction and detected by the probe beam deflection technique. Experiments and simulations were performed to study the interaction of acoustic emissions with an optical sensor in a coupling medium. The simulated results predict the probe beam and wavefront interaction and produced simulated signals that are verified by experiment.

  13. Progress on acoustic techniques for LMFBR structural surveillance

    Energy Technology Data Exchange (ETDEWEB)

    Burton, E J; Bentley, P G; McKnight, J A [RNL, UKAEA, Risley, Warrington, Cheshire (United Kingdom)

    1980-11-01

    Acoustic techniques are being developed to monitor remotely the incipient events of various modes of failure. Topics have been selected from the development programme which are either of special importance or in which significant advances have been made recently. Ultrasonic inspection of stainless steel welds is difficult and one alternative approach which is being explored is to identify manufacturing defects during fabrication by monitoring the welding processes. Preliminary measurements are described of the acoustic events measured during deliberately defective welding tests in the laboratory and some initial analysis using pattern recognition techniques is described. The assessment of structural failures using probability analysis has emphasised the potential value of continuous monitoring during operation and this has led to the investigation into the use of vibrational analysis and acoustic emission as monitoring techniques. Mechanical failure from fatigue may be anticipated from measurement of vibrational modes and experience from PFR and from models have indicated the depth of detailed understanding required to achieve this. In the laboratory a vessel with an artificial defect has been pressurised to failure. Detection of the weak stress wave emissions was possible but difficult and the prospects for on-line monitoring are discussed. Ultrasonic technology for providing images of components immersed in the opaque sodium of LMFBRs is being developed. Images are cormed by the physical scanning of a target using transducers in a pulse-echo mode. Lead zirconate transducers have been developed which can be deployed during reactor shut-down. The first application will be to examine a limited area of the core of PFR. Handling the data from such an experiment involves developing methods for reading and storing the information from such ultrasonic echo. Such techniques have been tested in real time by simulation in a water model. Methods of enhancing the images to be

  14. Characterization of appendage weld quality by on line monitoring of electrical parameters

    Energy Technology Data Exchange (ETDEWEB)

    Setty, D.S.; Somani, A.K.; Ram, A.M.; Rao, A.R.; Jayaraj, R.N.; Kalidas, R. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

    2005-07-01

    Resistance projection welding of zirconium alloy appendages is one of the most critical processes in the PHWR fuel fabrication. Appendages like Spacers and Bearing pads having multi projections are joined to the fuel sheath using capacitor discharge power source. Variations in the projection sizes, weld parameters and cleanliness of the work pieces have significant effect on the weld quality, in addition to material properties like hardness, tensile strength and surface finish. Defects like metal expulsion and weak welds are occasionally observed in appendage welding process, which need to be identified and segregated. Though numerous off-line inspection methods are available for the weld quality evaluation, on-line monitoring of weld quality is essential for identifying defective welds. For this purpose, various monitoring techniques like acoustic emission, analyzing derived electrical parameters and weld upset/deformation measurements are employed. The derived electrical parameters like A{sup 2}-Sec and Ohm-Sec can also be monitored. The present paper highlights development of suitable acceptance criteria for the monitoring technique by employing derived electrical parameters covering a wide range of weld variables like watt-sec and squeeze force. Excellent correlation could be achieved in identifying the weak welds and weld expulsion defects in mass production. (author)

  15. Investigation into some regularities in acoustic emission during deformation of the 16 GNMA steel

    International Nuclear Information System (INIS)

    Chelyshev, N.A.; Chervov, G.A.; Petrov, V.I.; Yakovenko, V.S.; Kazakov, V.V.

    1981-01-01

    A device with variable band of transmission and regulated width of emission band (3-20 kHz) is the most optimal variant of acoustic emission recorder. Change of signal registration frequency of acoustic emission results in change of both qualitative and quantitative peculiarities of summary emission during deformation. A zone of elastic deformation transition to elastic-plastic for the given steel is well marked out according to the data of summary acoustic emission and intensity of signals. Application of devices with variable registration frequency requires usage of wide-band transformers [ru

  16. System for detecting acoustic emissions in multianvil experiments: Application to deep seismicity in the Earth

    International Nuclear Information System (INIS)

    Jung, Haemyeong; Fei Yingwei; Silver, Paul G.; Green, Harry W.

    2006-01-01

    One of the major goals in the experimental study of deep earthquakes is to identify slip instabilities at high pressure and high temperature (HPHT) that might be responsible for the occurrence of earthquakes. Detecting acoustic emissions from a specimen during faulting provides unique constraints on the instability process. There are few experimental studies reporting acoustic emissions under HPHT conditions, due to technical challenges. And those studies have used only one or at most two acoustic sensors during the experiments. Such techniques preclude the accurate location of the acoustic emission source region and thus the ability to distinguish real signal from noise that may be coming from outside the sample. We have developed a system for detecting acoustic emissions at HPHT. Here we present a four-channel acoustic emission detecting system working in the HPHT octahedral multianvil apparatus. Each channel has high resolution (12 bits) and a sampling rate of 30 MHz. In experiments at the pressures up to 6 GPa and temperatures up to 770 deg. C, we have observed acoustic emissions under various conditions. Analyzing these signals, we are able to show that this system permits us to distinguish between signal and noise, locate the source of the acoustic emission, and obtain reliable data on the radiation pattern. This system has greatly improved our ability to study faulting instabilities under high pressure and high temperature

  17. Acoustic emission from fuel pellets in a simulated reactor environment

    International Nuclear Information System (INIS)

    Kupperman, D.S.; Kennedy, C.R.; Reimann, K.J.

    1977-01-01

    Thermal-shock damage of nuclear reactor fuel pellets in a simulated reactor environment has been correlated with acoustic-emission data obtained from sensors placed on extensions of the electrical feedthroughs. Ringdown counts, rms output data, and event-location data has been acquired for experiments carried out with single pellets as well as multiple pellet stacks. These tests have shown that acoustic-emission monitoring can provide information indicating the onset and the extent of cracking

  18. Acoustic emission events from sodium vapour bubble collapsing: a stochastic model

    Energy Technology Data Exchange (ETDEWEB)

    Colombino, A; Dentico, G; Pacilio, N; Papalia, B; Taglienti, S; Tosi, V; Vigo, A [Comitato Nazionale per l' Energia Nucleare, Casaccia (Italy). Centro di Studi Nucleari; Galli, C [Rome Univ. (Italy). Ist. di Matematica

    1981-01-01

    The forward Kolomogorov equation method has been applied to a zero-dimensional model which describes the time distribution of acoustic emissions from sodium vapour bubble collapsing. Processes taken into account as components for outlining the upstated phenomenon are: energy generation, energy dissipation, bubble creation, acoustic emission and energy release from bubble collapsing. Processes involve affect or are induced by a population of particles (bubbles, acoustic pulses) and pseudoparticles (energetic units). A formulation is obtained for the expected values of some stochastic indicators, i.e., factorial moments and cumulants, autocorrelation functions, waiting time distribution between contiguous events, of the time series consisting of acoustic emission pulses as detected by a suitable sensor. Preliminary, but promising, validation of the model and a sound prelude to effective boiling regime diagnosing is obtained by processing data from the out-of-pile CFNa loop in Grenoble, France. Data are collected from a piezoelectric accelerometer located nearby the circuit.

  19. Evaluation of forced-convection nucleate boiling detection by acoustic emission

    International Nuclear Information System (INIS)

    Wells, R.P.; Paterson, J.A.

    1981-10-01

    Acoustic Emission techniques are being investigated for use as protection systems in neutral beam accelerators and water cooled beam dumps. For this purpose, the characteristics of the boiling curve for forced-convection surface boiling have been compared to the Acoustic Emission (AE) produced. Results indicate that AE, in the form of count-rate, is a sensitive indicator of nucleate boiling incipience and is relatively insensitive to flow velocity in the 0 to 12 m/s range

  20. Acoustic emission measurements during impacts tests for determining ductile fracture data

    International Nuclear Information System (INIS)

    Richter, H.

    2000-09-01

    The document reports work for further development of methods and tests to obtain better information on the crack initiation toughness (J id ) under impact loading conditions, by acoustic emission measurements. The applicability of the acoustic emission tests for the given purpose was proven by instrumented Charpy tests using modified ISO-V specimens. The physical crack initiation toughness served as the reference value for reliable evaluation of the characteristic data obtained. This reference value is derived from the crack resistance curve determined by the multi-specimen cleavage fracture method combined with data from measurements of the stretching zone width. Verification of the acoustic emission-defined initiation value included a variety of tests, as e.g. additional dynamic single-specimen methods (L-COD, magnetic emission), and supplementary tests (D3PB, pendulum impact testing machine). The test materials are various steels with different strength/toughness properties. (orig./CB) [de

  1. Acoustic Emission Analysis Applet (AEAA) Software

    Science.gov (United States)

    Nichols, Charles T.; Roth, Don J.

    2013-01-01

    NASA Glenn Research and NASA White Sands Test Facility have developed software supporting an automated pressure vessel structural health monitoring (SHM) system based on acoustic emissions (AE). The software, referred to as the Acoustic Emission Analysis Applet (AEAA), provides analysts with a tool that can interrogate data collected on Digital Wave Corp. and Physical Acoustics Corp. software using a wide spectrum of powerful filters and charts. This software can be made to work with any data once the data format is known. The applet will compute basic AE statistics, and statistics as a function of time and pressure (see figure). AEAA provides value added beyond the analysis provided by the respective vendors' analysis software. The software can handle data sets of unlimited size. A wide variety of government and commercial applications could benefit from this technology, notably requalification and usage tests for compressed gas and hydrogen-fueled vehicles. Future enhancements will add features similar to a "check engine" light on a vehicle. Once installed, the system will ultimately be used to alert International Space Station crewmembers to critical structural instabilities, but will have little impact to missions otherwise. Diagnostic information could then be transmitted to experienced technicians on the ground in a timely manner to determine whether pressure vessels have been impacted, are structurally unsound, or can be safely used to complete the mission.

  2. Acoustic emission generated during scratch test of various thin films

    Czech Academy of Sciences Publication Activity Database

    Boháč, Petr; Tomáštík, J.; Čtvrtlík, R.; Dráb, M.; Koula, V.; Cvrk, K.; Jastrabík, Lubomír

    2014-01-01

    Roč. 19, č. 12 (2014), s. 16635 ISSN 1435-4934 R&D Projects: GA TA ČR TA03010743 Institutional support: RVO:68378271 Keywords : acoustic emission * scratch test * thin films * AE data analysis * mechanical toughness Subject RIV: BI - Acoustics

  3. Analysis of acoustic emission during abrasive waterjet machining of sheet metals

    Science.gov (United States)

    Mokhtar, Nazrin; Gebremariam, MA; Zohari, H.; Azhari, Azmir

    2018-04-01

    The present paper reports on the analysis of acoustic emission (AE) produced during abrasive waterjet (AWJ) machining process. This paper focuses on the relationship of AE and surface quality of sheet metals. The changes in acoustic emission signals recorded by the mean of power spectral density (PSD) via covariance method in relation to the surface quality of the cut are discussed. The test was made using two materials for comparison namely aluminium 6061 and stainless steel 304 with five different feed rates. The acoustic emission data were captured by Labview and later processed using MATLAB software. The results show that the AE spectrums correlated with different feed rates and surface qualities. It can be concluded that the AE is capable of monitoring the changes of feed rate and surface quality.

  4. Study of static characteristics of acoustic-emission radiation

    Energy Technology Data Exchange (ETDEWEB)

    Vakar, K B; Rzhevkin, V R [Gosudarstvennyj Komitet po Ispol' zovaniyu Atomnoj Ehnergii SSSR, Moscow. Inst. Atomnoj Ehnergii

    1982-09-01

    Experimental installation for measuring statistical parameters of acoustic emission is described and results of measuring dimetric histograms-amplitude of emission pulses-interval between pulses - are given. The installation was constructed on the base of CAMAC ideology and anables to analyse emission signals both in real time scale and after the experiment reading out the data from outer carrier. The given results demonstrate the principle possibility to distinguish processes, proceeding in material on load.

  5. Testing of acoustic emission method during pressure tests of WWER-440 steam generators and pressurizers

    International Nuclear Information System (INIS)

    Wuerfl, K.; Crha, J.

    1987-01-01

    The results are discussed of measuring acoustic emission in output pressure testing of steam generators and pressurizers for WWER-440 reactors. The objective of the measurements was to test the reproducibility of measurements and to find the criterion which would be used in assessing the condition of the components during manufacture and in operation. The acoustic emission was measured using a single-channel Dunegan/Endevco apparatus and a 16-channel LOCAMAT system. The results showed that after the first assembly, during a repeat dismantle of the lids and during seal replacement, processes due to seal contacts and bolt and washer deformations were the main source of acoustic emission. A procedure was defined of how to exclude new acoustic emission sources in such cases. The acoustic emission method can be used for the diagnostics of plastic deformation processes or of crack production and propagation in components during service. (Z.M.)

  6. Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

    International Nuclear Information System (INIS)

    Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel; Kittel, Jean; Grosjean, Francois; Ropital, Francois

    2014-01-01

    High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C 4 H 10 + H 2 + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

  7. Ambiguity of source location in acoustic emission technique

    International Nuclear Information System (INIS)

    Barat, P.; Mukherjee, P.; Kalyanasundaram, P.; Raj, B.

    1996-01-01

    Location of acoustic emission (AE) source in a plane is detected from the difference of the arrival times of the AE signal to at least three sensors placed on it. The detected location may not be unique in all cases. In this paper, the condition for the unambiguous solution for the location of the source has been deduced mathematically in terms of arrival times of the AE signal, the coordinate of the three sensors and the acoustic velocity. (author)

  8. Research Based on the Acoustic Emission of Wind Power Tower Drum Dynamic Monitoring Technology

    Science.gov (United States)

    Zhang, Penglin; Sang, Yuan; Xu, Yaxing; Zhao, Zhiqiang

    Wind power tower drum is one of the key components of the wind power equipment. Whether the wind tower drum performs safety directly affects the efficiency, life, and performance of wind power equipment. Wind power tower drum in the process of manufacture, installation, and operation may lead to injury, and the wind load and gravity load and long-term factors such as poor working environment under the action of crack initiation or distortion, which eventually result in the instability or crack of the wind power tower drum and cause huge economic losses. Thus detecting the wind power tower drum crack damage and instability is especially important. In this chapter, acoustic emission is used to monitor the whole process of wind power tower drum material Q345E steel tensile test at first, and processing and analysis tensile failure signal of the material. And then based on the acoustic emission testing technology to the dynamic monitoring of wind power tower drum, the overall detection and evaluation of the existence of active defects in the whole structure, and the acoustic emission signals collected for processing and analysis, we could preliminarily master the wind tower drum mechanism of acoustic emission source. The acoustic emission is a kind of online, efficient, and economic method, which has very broad prospects for work. The editorial committee of nondestructive testing qualification and certification of personnel teaching material of science and technology industry of national defense, "Acoustic emission testing" (China Machine Press, 2005.1).

  9. Barkhausen Effect and Acoustic Emission in a Metallic Glass - Preliminary Results

    International Nuclear Information System (INIS)

    Lopez Sanchez, R.; Lopez Pumarega, M.I.; Armeite, M.; Piotrkowski, R.; Ruzzante, J.E.

    2004-01-01

    Magneto Acoustic Emission, which is Barkhausen Noise (BN) and Acoustic Emission (AE), depends on microstructure and existing residual stresses in magnetic materials. Preliminary results obtained by magnetization along two perpendicular directions on a metal glass foil are presented. Signals were analyzed with Statistic, Fast Fourier and Wavelet methods. Results are part of a Joint Research Project of the Faculty of Science, Cantabria University, Spain, and the Elastic Waves Group of the National Atomic Energy Commission, Argentina

  10. Early-age acoustic emission measurements in hydrating cement paste: Evidence for cavitation during solidification due to self-desiccation

    DEFF Research Database (Denmark)

    Lura, Pietro; Couch, J.; Jensen, Ole Mejlhede

    2009-01-01

    . According to these experimental results, the acoustic emission measured around setting time was attributed to cavitation events occurring in the pores of the cement paste due to self-desiccation. This paper shows how acoustic emission might be used to indicate the time when the fluid–solid transition occurs......In this study, the acoustic emission activity of cement pastes was investigated during the first day of hydration. Deaired, fresh cement pastes were cast in sealed sample holders designed to minimize friction and restraint. The majority of acoustic emission events occurred in lower water to cement...... ratio pastes, while cement pastes with higher water to cement ratios showed significantly less acoustic activity. These acoustic events occurred around the time of setting. A layer of water on the surface of the cement pastes substantially reduced acoustic emission activity at the time of setting...

  11. Detecting and identifying damage in sandwich polymer composite by using acoustic emission

    Energy Technology Data Exchange (ETDEWEB)

    McGugan, M.; Soerensen, Bent F.; Oestergaard, R.; Bech, T.

    2006-12-15

    Acoustic emission is a useful monitoring tool for extracting extra information during mechanical testing of polymer composite sandwich materials. The study of fracture mechanics within test specimens extracted from wind turbine blade material is presented. The contribution of the acoustic emission monitoring technique in defining different failure modes identified during the testing is discussed. The development of in-situ structural monitoring and control systems is considered. (au)

  12. Acoustic emission characterization of fracture toughness for fiber reinforced ceramic matrix composites

    International Nuclear Information System (INIS)

    Mei, Hui; Sun, Yuyao; Zhang, Lidong; Wang, Hongqin; Cheng, Laifei

    2013-01-01

    The fracture toughness of a carbon fiber reinforced silicon carbide composite was investigated relating to classical critical stress intensity factor K IC , work of fracture, and acoustic emission energy. The K IC was obtained by the single edge notch beam method and the work of fracture was calculated using the featured area under the load–displacement curves. The K IC , work of fracture, and acoustic emission energy were compared for the composites before and after heat treatment and then analyzed associated with toughening microstructures of fiber pullout. It indicates that the work of fracture and acoustic emission energy can be more suitable to reflect the toughness rather than the traditional K IC , which has certain limitation for the fracture toughness characterization of the crack tolerant fiber ceramic composites.

  13. Variations in frequency content of acoustic emission during extension of HF-1 steel

    International Nuclear Information System (INIS)

    Hartman, W.F.; Kline, R.A.

    1977-01-01

    Acoustic emissions resulting from continuous, dead-weight, tensile loading of quenched and tempered HF-1 steel were analyzed for frequency content. Three distinct frequency spectra were observed. These correspond to microplasticity, plasticity and deformation after recovery. It is shown that frequency analysis of acoustic emission can be a sensitive evaluation technique for assessing structural integrity

  14. Autocorrelation analysis of plasma plume light emissions in deep penetration laser welding of steel

    Czech Academy of Sciences Publication Activity Database

    Mrňa, Libor; Šarbort, Martin; Řeřucha, Šimon; Jedlička, Petr

    2017-01-01

    Roč. 29, č. 1 (2017), s. 1-10, č. článku 012009. ISSN 1042-346X R&D Projects: GA MŠk(CZ) LO1212; GA MŠk ED0017/01/01 Institutional support: RVO:68081731 Keywords : laser welding * plasma plume * light emissions * autocorrelation analysis * weld depth Subject RIV: BH - Optics, Masers, Lasers OBOR OECD: Optics (including laser optics and quantum optics) Impact factor: 1.492, year: 2016

  15. Decision-making for acoustic emission data set

    International Nuclear Information System (INIS)

    Pellionisz, P.

    1992-12-01

    Acoustic emission techniques are widely applied in proof tests of pressure vessels. Correct interpretation of experimental data is of primary importance. The AE DATA EXPERT system performs this task in three procedures: source separation, source purification and source classification. Basic production rules are discussed. (author) 19 refs.; 16 figs.; 2 tabs

  16. Flaw evolution monitoring by acoustic emission technique

    International Nuclear Information System (INIS)

    Ghia, S.; Sala, A.; Lucia, A.

    1986-01-01

    Flaw evolution monitoring during mechanical fatigue test has been performed by acoustic emission (AE) technique. Testing on 1:5 reduced scale vessel containing fabrication defects was carried out in the frame of an European program for pressure component residual life evaluation. Characteristics of AE signals associated to flaw evolution are discussed

  17. Status reports on the development and application of acoustic emission analysis. Proceedings; Statusberichte zur Entwicklung und Anwendung der Schallemissionsanalyse. Beitraege

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    This proceedings-CD comprises 20 papers presented at the 17. Kolloquium Schallemission (Acoustic Emission Colloquium) at Bad Schandau. The following subjects were discussed: 1. Acoustic emission analysis of tensile tests on standard test specimens of different wood materials; 2. Application of pattern recognition methods for damage analyses of fibre-reinforced plastics; 3. Acoustic emission analysis for measuring crack growth in finned armor steel under dynamic load; 4. Acoustic emission analysis with zonal sound location: Test objects, test results and evaluation of acoustic emission signals; 5. Acoustic emission analysis in overall fatigue testing of a wind rotor blade; 6. Laboratory methods for assessing the sensitivity of acoustic emission sensors; 7. Acoustic emission analysis in burst tests of cast aluminium casings; 8. Visualization of acoustic emission localizations; 9. Threshold-independent and complete recording of characteristics and wave forms of transient and continuous acoustic emission; 10. Characterization of wide-band acoustic emission sensors; 11. Handling of large data volumes in acoustic emission analysis, a contribution to the development of algorithms; 12. Acoustic emission analysis and ultrasonic analysis for the characterization of crack networks in saline rock. One of the papers is available as a separate record in this database. [German] Diese Tagungs-CD enthaelt 20 Vortraege, die auf dem 17. Kolloquium Schallemission in Bad Schandau gehalten wurden. Die Themen waren: 1. Schallemissionsanalyse von Zugversuchen an Standardpruefkoerpern aus unterschiedlichen Holzwerkstoffen; 2. Anwendung von Mustererkennungsverfahren zur Schadensanalyse in faserverstaerkten Kunststoffen; 3. Anwendung der Schallemissionsanalyse zur Ermittlung des Risswachstums bei schwingender Beanspruchung von geripptem Bewehrungsstahl; 4. Schallemissionspruefung mit zonaler Ortung Pruefobjekte, Pruefergebnisse und Nachbewertung von Schallemissionssignalen; 5

  18. Crack Propagation Analysis Using Acoustic Emission Sensors for Structural Health Monitoring Systems

    Science.gov (United States)

    Horn, Walter; Steck, James

    2013-01-01

    Aerospace systems are expected to remain in service well beyond their designed life. Consequently, maintenance is an important issue. A novel method of implementing artificial neural networks and acoustic emission sensors to form a structural health monitoring (SHM) system for aerospace inspection routines was the focus of this research. Simple structural elements, consisting of flat aluminum plates of AL 2024-T3, were subjected to increasing static tensile loading. As the loading increased, designed cracks extended in length, releasing strain waves in the process. Strain wave signals, measured by acoustic emission sensors, were further analyzed in post-processing by artificial neural networks (ANN). Several experiments were performed to determine the severity and location of the crack extensions in the structure. ANNs were trained on a portion of the data acquired by the sensors and the ANNs were then validated with the remaining data. The combination of a system of acoustic emission sensors, and an ANN could determine crack extension accurately. The difference between predicted and actual crack extensions was determined to be between 0.004 in. and 0.015 in. with 95% confidence. These ANNs, coupled with acoustic emission sensors, showed promise for the creation of an SHM system for aerospace systems. PMID:24023536

  19. Identification of acoustic emission sources in early stages of fatigue process of Inconel 713LC

    Energy Technology Data Exchange (ETDEWEB)

    Bartkova, Denisa; Vlasic, Frantisek; Mazal, Pavel [Brno Univ. of Technology, Brno (Czech Republic). Faculty of Mechanical Engineering

    2014-11-01

    Inconel 713LC is low carbon variant of Inconel 713 nickel-based cast alloy. The biggest advantage of these alloys is their ability to resist a wide variety of operating conditions (corrosive environment, high temperature, high stresses). Main area of applications is aircraft, energetic, chemical and petrochemical industry etc. In many applications, components undergo cyclic stresses. This study presents results of acoustic emission response of Inconel 713LC during high-cycle fatigue testing. In comparison with low-cycle fatigue, stage of initiation of micro cracks is in high-cycle region much more significant and can take several tens of percent of whole fatigue life. This work is focused on comparison of selected parameters of acoustic emission signal in pre-initiation and initiation stage of fatigue crack creation. Signal data were specified by linear location technique, hence only signal from shallow notch was analysed. Acoustic emission signal was correlated with frequency of load reversals which is a function of specimen's rigidity (modulus). Acoustic emission hits with higher stress were detected in pre-initiation stage whereas initiation stage hits exhibited low stress. Acoustic emission signal measurements are supplemented by fractographic and metallographic analysis.

  20. Modified Acoustic Emission for Prognostic Health Monitoring, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Prime Photonics proposes to team with Dr. Duke of Virginia Tech to develop a multi-mode, enhanced piezoelectric acoustic emission sensing system to couple large...

  1. Time-resolved tomography using acoustic emissions in the laboratory, and application to sandstone compaction

    Science.gov (United States)

    Brantut, Nicolas

    2018-02-01

    Acoustic emission and active ultrasonic wave velocity monitoring are often performed during laboratory rock deformation experiments, but are typically processed separately to yield homogenised wave velocity measurements and approximate source locations. Here I present a numerical method and its implementation in a free software to perform a joint inversion of acoustic emission locations together with the three-dimensional, anisotropic P-wave structure of laboratory samples. The data used are the P-wave first arrivals obtained from acoustic emissions and active ultrasonic measurements. The model parameters are the source locations and the P-wave velocity and anisotropy parameter (assuming transverse isotropy) at discrete points in the material. The forward problem is solved using the fast marching method, and the inverse problem is solved by the quasi-Newton method. The algorithms are implemented within an integrated free software package called FaATSO (Fast Marching Acoustic Emission Tomography using Standard Optimisation). The code is employed to study the formation of compaction bands in a porous sandstone. During deformation, a front of acoustic emissions progresses from one end of the sample, associated with the formation of a sequence of horizontal compaction bands. Behind the active front, only sparse acoustic emissions are observed, but the tomography reveals that the P-wave velocity has dropped by up to 15%, with an increase in anisotropy of up to 20%. Compaction bands in sandstones are therefore shown to produce sharp changes in seismic properties. This result highlights the potential of the methodology to image temporal variations of elastic properties in complex geomaterials, including the dramatic, localised changes associated with microcracking and damage generation.

  2. Application of acoustic emission, as non destructive testing technique, to nuclear components inspection

    International Nuclear Information System (INIS)

    Sanchez Miro, J.J.

    1980-01-01

    A panorama of actual state of acoustic emission as non destructive testing technique, from stand point of its safety applications to nuclear reactor is offered. In first place the physic grounds of acoustic emission phenomenon is briefly exposed. After we speak about the experimental methods for detection, and overall is made an explanation of the problems which are found during the application of this technology to on-line inspection of nuclear oower plants. It is hoped that this repport makes a contribution in the sense of to create a favourable atmosphere toward the introduction in our country of this important technique, and concretely within the nuclear power industry. In this last field the employ of acoustic emission is overcoming the experimental stage. (author)

  3. Current-driven ion-acoustic and potential-relaxation instabilities excited in plasma plume during electron beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Trushnikov, D. N., E-mail: trdimitr@yandex.ru [The department for Applied Physics, Perm National Research Polytechnic University, Perm, 614990 (Russian Federation); Mladenov, G. M., E-mail: gmmladenov@abv.bg; Koleva, E. G., E-mail: eligeorg@abv.bg [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tzarigradsko Shose, 1784, Sofia (Bulgaria); Technology Centre of Electron Beam and Plasma Technologies and Techniques, 68-70 Vrania, ap.10, Banishora,1309, Sofia (Bulgaria); Belenkiy, V. Ya., E-mail: mtf@pstu.ru; Varushkin, S. V., E-mail: stepan.varushkin@mail.ru [The department for Welding Production and Technology of Constructional Materials, Perm National Research Polytechnic University, Perm, 614990 (Russian Federation)

    2014-04-15

    Many papers have sought correlations between the parameters of secondary particles generated above the beam/work piece interaction zone, dynamics of processes in the keyhole, and technological processes. Low- and high-frequency oscillations of the current, collected by plasma have been observed above the welding zone during electron beam welding. Low-frequency oscillations of secondary signals are related to capillary instabilities of the keyhole, however; the physical mechanisms responsible for the high-frequency oscillations (>10 kHz) of the collected current are not fully understood. This paper shows that peak frequencies in the spectra of the collected high-frequency signal are dependent on the reciprocal distance between the welding zone and collector electrode. From the relationship between current harmonics frequency and distance of the collector/welding zone, it can be estimated that the draft velocity of electrons or phase velocity of excited waves is about 1600 m/s. The dispersion relation with the properties of ion-acoustic waves is related to electron temperature 10 000 K, ion temperature 2 400 K and plasma density 10{sup 16} m{sup −3}, which is analogues to the parameters of potential-relaxation instabilities, observed in similar conditions. The estimated critical density of the transported current for creating the anomalous resistance state of plasma is of the order of 3 A·m{sup −2}, i.e. 8 mA for a 3–10 cm{sup 2} collector electrode. Thus, it is assumed that the observed high-frequency oscillations of the current collected by the positive collector electrode are caused by relaxation processes in the plasma plume above the welding zone, and not a direct demonstration of oscillations in the keyhole.

  4. Acoustic emission measurements on real reactor components with fracture mechanical interpretation

    Energy Technology Data Exchange (ETDEWEB)

    Deuster, G

    1988-12-31

    This document presents acoustic emission measurements carried out on a reactor pressure vessel during different loadings: thermal shocking, hydro-test, cyclic loading. The acoustic emission system is described and results are provided. It appears that signals from crack border friction and crack propagation can be separated by the analysis of the signal parameters. During thermal shock, crack propagation can be detected very sensitively, together with crack border friction. During hydro-test, it appears that defects which do not grow during the experiment are not indicated, and no border friction appears. (TEC). 6 refs.

  5. Acoustic emission measurements on real reactor components with fracture mechanical interpretation

    International Nuclear Information System (INIS)

    Deuster, G.

    1988-01-01

    This document presents acoustic emission measurements carried out on a reactor pressure vessel during different loadings: thermal shocking, hydro-test, cyclic loading. The acoustic emission system is described and results are provided. It appears that signals from crack border friction and crack propagation can be separated by the analysis of the signal parameters. During thermal shock, crack propagation can be detected very sensitively, together with crack border friction. During hydro-test, it appears that defects which do not grow during the experiment are not indicated, and no border friction appears. (TEC)

  6. Study on acoustic emission signals of active defect in pressure piping under hydraulic pressure

    International Nuclear Information System (INIS)

    Ai Qiong; Liu Caixue; Wang Yao; He Pan; Song Jian

    2009-01-01

    Experimental investigations of acoustic emission (AE) of active defect in pressure piping with a prefabricated crack under hydraulic pressure tester were conducted. AE signals of fatigue-crack-growth in pressure piping were monitored incessantly in all processes, and all signals recorded were analyzed and processed. The result of signal processing show that the amplitude and energy of acoustic emission signals from defect in pressure pipeline increase gradually with the load time, and thus the active defects in pipeline can be identified; the amplitude, energy and count of acoustic emission signals increase sharply before the defect runs through, and we can forecast the penetrated leakage of pipeline. (authors)

  7. Experimental observation of acoustic emissions generated by a pulsed proton beam from a hospital-based clinical cyclotron

    International Nuclear Information System (INIS)

    Jones, Kevin C.; Solberg, Timothy D.; Avery, Stephen; Vander Stappen, François; Janssens, Guillaume; Prieels, Damien; Bawiec, Christopher R.; Lewin, Peter A.; Sehgal, Chandra M.

    2015-01-01

    Purpose: To measure the acoustic signal generated by a pulsed proton spill from a hospital-based clinical cyclotron. Methods: An electronic function generator modulated the IBA C230 isochronous cyclotron to create a pulsed proton beam. The acoustic emissions generated by the proton beam were measured in water using a hydrophone. The acoustic measurements were repeated with increasing proton current and increasing distance between detector and beam. Results: The cyclotron generated proton spills with rise times of 18 μs and a maximum measured instantaneous proton current of 790 nA. Acoustic emissions generated by the proton energy deposition were measured to be on the order of mPa. The origin of the acoustic wave was identified as the proton beam based on the correlation between acoustic emission arrival time and distance between the hydrophone and proton beam. The acoustic frequency spectrum peaked at 10 kHz, and the acoustic pressure amplitude increased monotonically with increasing proton current. Conclusions: The authors report the first observation of acoustic emissions generated by a proton beam from a hospital-based clinical cyclotron. When modulated by an electronic function generator, the cyclotron is capable of creating proton spills with fast rise times (18 μs) and high instantaneous currents (790 nA). Measurements of the proton-generated acoustic emissions in a clinical setting may provide a method for in vivo proton range verification and patient monitoring

  8. Optimization and verification of ultrasonic testability of acoustically anisotropic materials on austenitic and dissimilar welds; Optimierung und Nachweis der Ultraschallpruefbarkeit von akustisch anisotropen Werkstoffen an austenitischen Schweiss- und Mischverbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Pudovikov, Sergey

    2013-11-21

    Austenitic and dissimilar welds with respect to the ultrasonic testing (UT) methods are considered normally as ''difficult-to-test'' objects. During the solidification process in such welds a distinct dendrite microstructure evolves, which is coarse-grained, anisotropic and inhomogeneous simultaneously. The reliability of available ultrasonic methods on austenitic welds depends significantly on the selected UT-parameters as well as on the inspection personnel experience. In the present dissertation, an ultrasonic testing method was developed, which allows the flaw detection and evaluation in acoustically anisotropic inhomogeneous materials, especially in austenitic and dissimilar welds with a quantitative statement to the defect size, type, and location. The principle of synthetic focusing with taking into account the material anisotropy and inhomogeneity along with two- and three-dimensional visualization provides a reliable and quantitative assessment of the inspection results in acoustically anisotropic inhomogeneous test objects. Among others, an iterative algorithm for the determination of unknown elastic properties of inhomogeneous anisotropic materials has been developed. It allows practical application of the developed UT method, since the anisotropy of most of austenitic and dissimilar welds (especially of hand-welded joints) in practice is usually unknown. The functionality of the developed inspection technique has been validated by many experiments on welded austenitic specimens having artificial and natural defects. For the practical application of the new ultrasonic technique different testing strategies are proposed, which can be used depending on the current inspection task.

  9. Acoustic emission during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches

    International Nuclear Information System (INIS)

    Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

    1996-01-01

    Acoustic emission generated during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches has been studied. The extent of acoustic activity generated depends on notch tip severity, notch tip blunting and tearing of the notches. The equation N=AK m applied to the acoustic emission data of the notched specimens has shown good correlation. Acoustic emission technique can be used to estimate the size of an unknown notch. (author)

  10. An FBG acoustic emission source locating system based on PHAT and GA

    Science.gov (United States)

    Shen, Jing-shi; Zeng, Xiao-dong; Li, Wei; Jiang, Ming-shun

    2017-09-01

    Using the acoustic emission locating technology to monitor the health of the structure is important for ensuring the continuous and healthy operation of the complex engineering structures and large mechanical equipment. In this paper, four fiber Bragg grating (FBG) sensors are used to establish the sensor array to locate the acoustic emission source. Firstly, the nonlinear locating equations are established based on the principle of acoustic emission, and the solution of these equations is transformed into an optimization problem. Secondly, time difference extraction algorithm based on the phase transform (PHAT) weighted generalized cross correlation provides the necessary conditions for the accurate localization. Finally, the genetic algorithm (GA) is used to solve the optimization model. In this paper, twenty points are tested in the marble plate surface, and the results show that the absolute locating error is within the range of 10 mm, which proves the accuracy of this locating method.

  11. A Study on the Optimal Conditions of friction Welding for JLF and STS304 Using AE Technique

    International Nuclear Information System (INIS)

    Yoon, Han Ki; Lee, Sang Pil; Kong, Yu Sik; Lee, Jin Kyung

    2003-01-01

    Japanese low activation terrific steel(JLF) is a good material for the parts of heat exchanger such as blanket and diverter. At first, JLF was developed as a candidate for structural materials in nuclear fusion applications. However, the development of the jointing technique of JLF steel to other materials is important for wide applications of this material to the industry fields. Recently the jointing technologies including diffusion bonding, brazing, roll bonding, explosive bonding and hot iso-static pressing have been studied for the heterogeneous materials of JLF-1 steel(Fe-9Cr-2W-V-Ta) and stainless steel(STS304). Friction welding is one of the most popular welding methods for two different kinds of materials. In this paper, the JLF-1 steel was jointed to SIS304 by friction welding method and the optimal conditions of the friction welding discussed. Acoustic emission was used as a nondestructive technique to evaluate the weld quality in processing

  12. Acoustic emission methodology and application

    CERN Document Server

    Nazarchuk, Zinoviy; Serhiyenko, Oleh

    2017-01-01

    This monograph analyses in detail the physical aspects of the elastic waves radiation during deformation or fracture of materials. I presents the  methodological bases for the practical use of acoustic emission device, and describes the results of theoretical and experimental researches of evaluation of the crack growth resistance of materials, selection of the useful AE signals. The efficiency of this methodology is shown through the diagnostics of various-purpose industrial objects. The authors obtain results of experimental researches with the help of the new methods and facilities.

  13. The Acoustic Emission in the Nest of the Honey Bee Depending on the Extreme Weather Conditions

    Directory of Open Access Journals (Sweden)

    Jaromír Tlačbaba

    2014-01-01

    Full Text Available The vibroacoustic signals are an important part of communication in the honey bees (Apis mellifera L.. The aim of this study was to observe the acoustic emission that varies in a bee colony during different weather phenomena (strong winds and hailstorms and to estimate the nature and the extent of the reactions of the colony by the analysis of the obtained data. Experiments were carried out in the volume-reduced hives. The specific weather phenomena were followed by significant (P < 0.0001 increasing of the intensity of the acoustic emission in the colony in comparison with acoustic emission before or after the phenomena. Close linear positive relationship was confirmed between the intensity of wind gusts and intensity of acoustic emission (r = 0.72; P < 0.001. With the increase in the maximum gust of 1 km·h−1, the intensity of acoustic emission increased by 0.1466 mV. The character and degree of reaction of the colony can be estimated with analysis of the measured data. Permeability of vibration signals directly induced weather phenomena through the construction of the experimental hive and the stress in the colony are discussed. Observation of the acoustic emission distributed within the colony is one of the methodical alternatives for research of the vibroacoustic communication in the colony.

  14. Experimental Study on Mechanical and Acoustic Emission Characteristics of Rock-Like Material Under Non-uniformly Distributed Loads

    Science.gov (United States)

    Wang, Xiao; Wen, Zhijie; Jiang, Yujing; Huang, Hao

    2018-03-01

    The mechanical and acoustic emission characteristics of rock-like materials under non-uniform loads were investigated by means of a self-developed mining-induced stress testing system and acoustic emission monitoring system. In the experiments, the specimens were divided into three regions and different initial vertical stresses and stress loading rates were used to simulate different mining conditions. The mechanical and acoustic emission characteristics between regions were compared, and the effects of different initial vertical stresses and different stress loading rates were analysed. The results showed that the mechanical properties and acoustic emission characteristics of rock-like materials can be notably localized. When the initial vertical stress and stress loading rate are fixed, the peak strength of region B is approximately two times that of region A, and the maximum acoustic emission hit value of region A is approximately 1-2 times that of region B. The effects of the initial vertical stress and stress loading rate on the peck strain, maximum hit value, and occurrence time of the maximum hit are similar in that when either of the former increase, the latter all decrease. However, peck strength will increase with the increase in loading rate and decrease with the increase in initial vertical stress. The acoustic emission hits can be used to analyse the damage in rock material, but the number of acoustic emission hits cannot be used alone to determine the degree of rock damage directly.

  15. Acoustic emission and magnification of atomic lines resolution for laser breakdown of salt water in ultrasound field

    International Nuclear Information System (INIS)

    Bulanov, Alexey V.; Nagorny, Ivan G.

    2015-01-01

    Researches of the acoustic effects accompanying optical breakdown in a water, generated by the focused laser radiation with power ultrasound have been carried out. Experiments were performed by using 532 nm pulses from Brilliant B Nd:YAG laser. Acoustic radiation was produced by acoustic focusing systems in the form hemisphere and ring by various resonance frequencies of 10.7 kHz and 60 kHz. The experimental results are obtained, that show the sharply strengthens effects of acoustic emission from a breakdown zone by the joint influence of a laser and ultrasonic irradiation. Essentially various thresholds of breakdown and character of acoustic emission in fresh and sea water are found out. The experimental result is established, testifying that acoustic emission of optical breakdown of sea water at presence and at absence of ultrasound essentially exceeds acoustic emission in fresh water. Atomic lines of some chemical elements like a Sodium, Magnesium and so on were investigated for laser breakdown of water with ultrasound field. The effect of magnification of this lines resolution for salt water in ultrasound field was obtained

  16. Mechanical Properties and Acoustic Emission Properties of Rocks with Different Transverse Scales

    Directory of Open Access Journals (Sweden)

    Xi Yan

    2017-01-01

    Full Text Available Since the stability of engineering rock masses has important practical significance to projects like mining, tunneling, and petroleum engineering, it is necessary to study mechanical properties and stability prediction methods for rocks, cementing materials that are composed of minerals in all shapes and sizes. Rocks will generate acoustic emission during damage failure processes, which is deemed as an effective means of monitoring the stability of coal rocks. In the meantime, actual mining and roadway surrounding rocks tend to have transverse effects; namely, the transverse scale is larger than the length scale. Therefore, it is important to explore mechanical properties and acoustic emission properties of rocks under transverse size effects. Considering the transverse scale effects of rocks, this paper employs the microparticle flow software PFC2D to explore the influence of different aspect ratios on damage mechanics and acoustic emission properties of rocks. The results show that (1 the transverse scale affects uniaxial compression strength of rocks. As the aspect ratio increases, uniaxial compression strength of rocks decreases initially and later increases, showing a V-shape structure and (2 although it affects the maximum hit rate and the strain range of acoustic emission, it has little influence on the period of occurrence. As the transverse scale increases, both damage degree and damage rate of rocks decrease initially and later increase.

  17. Utilisation of acoustic emission technique to monitor lubrication condition in a low speed bearing

    International Nuclear Information System (INIS)

    Nordin Jamaludin; Mohd Jailani Mohd Nor

    2003-01-01

    Monitoring of lubrication condition in rolling element bearings through the use of vibration analysis is an established technique. However, this success has not mirrored at low rotational speeds. At low speeds the energy generated from the poor lubricated bearing lubrication might not show as an obvious change in signature and thus become undetectable using conventional vibration measuring equipment. This paper presents an investigation into the applicability of acoustic emission technique and analysis for detecting poorly lubricated bearing rotating at a speed of 1.12 rpm. Investigations were centered on a test-rig designed to simulate the real bearing used in the field. The variation of lubricant amount in the low-speed bearing was successfully monitored using a new developed method known as pulse injection technique (PIT). The PIT technique was based on acoustic emission method. The technique involved transmitting a Dirac pulse to the test bearing via a transmitting acoustic emission sensor while the bearing was in operation. Analysing the captured acoustic emission signatures using established statistical method could differentiate between properly and poorly lubricated bearing. (Author)

  18. Acoustic emission test on a 25mm thick mild steel pressure vessel with inserted defects

    International Nuclear Information System (INIS)

    Bentley, P.G.; Dawson, D.G.; Hanley, D.J.; Kirby, N.

    1976-12-01

    Acoustic emission measurements have been taken on an experimental mild steel vessel with 4 inserted defects ranging in severity up to 90% of through thickness. The vessel was subjected to a series of pressure excursions of increasing magnitude until failure occurred by extension of the largest inserted defect through the vessel wall. No acoustic emission was detected throughout any part of the tests which would indicate the presence of such serious defects or of impending failure. Measurements of acoustic emission from metallurgical specimens are included and the results of post test inspection using conventional NDT and metallographic techniques are reported. (author)

  19. Coherent changes of multifractal properties of continuous acoustic emission at failure of heterogeneous materials

    Science.gov (United States)

    Panteleev, Ivan; Bayandin, Yuriy; Naimark, Oleg

    2017-12-01

    This work performs a correlation analysis of the statistical properties of continuous acoustic emission recorded in different parts of marble and fiberglass laminate samples under quasi-static deformation. A spectral coherent measure of time series, which is a generalization of the squared coherence spectrum on a multidimensional series, was chosen. The spectral coherent measure was estimated in a sliding time window for two parameters of the acoustic emission multifractal singularity spectrum: the spectrum width and the generalized Hurst exponent realizing the maximum of the singularity spectrum. It is shown that the preparation of the macrofracture focus is accompanied by the synchronization (coherent behavior) of the statistical properties of acoustic emission in allocated frequency intervals.

  20. A New Fault Location Approach for Acoustic Emission Techniques in Wind Turbines

    Directory of Open Access Journals (Sweden)

    Carlos Quiterio Gómez Muñoz

    2016-01-01

    Full Text Available The renewable energy industry is undergoing continuous improvement and development worldwide, wind energy being one of the most relevant renewable energies. This industry requires high levels of reliability, availability, maintainability and safety (RAMS for wind turbines. The blades are critical components in wind turbines. The objective of this research work is focused on the fault detection and diagnosis (FDD of the wind turbine blades. The FDD approach is composed of a robust condition monitoring system (CMS and a novel signal processing method. CMS collects and analyses the data from different non-destructive tests based on acoustic emission. The acoustic emission signals are collected applying macro-fiber composite (MFC sensors to detect and locate cracks on the surface of the blades. Three MFC sensors are set in a section of a wind turbine blade. The acoustic emission signals are generated by breaking a pencil lead in the blade surface. This method is used to simulate the acoustic emission due to a breakdown of the composite fibers. The breakdown generates a set of mechanical waves that are collected by the MFC sensors. A graphical method is employed to obtain a system of non-linear equations that will be used for locating the emission source. This work demonstrates that a fiber breakage in the wind turbine blade can be detected and located by using only three low cost sensors. It allows the detection of potential failures at an early stages, and it can also reduce corrective maintenance tasks and downtimes and increase the RAMS of the wind turbine.

  1. Acoustic emission non-destructive testing of structures using source location techniques.

    Energy Technology Data Exchange (ETDEWEB)

    Beattie, Alan G.

    2013-09-01

    The technology of acoustic emission (AE) testing has been advanced and used at Sandia for the past 40 years. AE has been used on structures including pressure vessels, fire bottles, wind turbines, gas wells, nuclear weapons, and solar collectors. This monograph begins with background topics in acoustics and instrumentation and then focuses on current acoustic emission technology. It covers the overall design and system setups for a test, with a wind turbine blade as the object. Test analysis is discussed with an emphasis on source location. Three test examples are presented, two on experimental wind turbine blades and one on aircraft fire extinguisher bottles. Finally, the code for a FORTRAN source location program is given as an example of a working analysis program. Throughout the document, the stress is on actual testing of real structures, not on laboratory experiments.

  2. In situ calibration of acoustic emission transducers by time reversal method

    Czech Academy of Sciences Publication Activity Database

    Kober, Jan; Převorovský, Zdeněk; Chlada, Milan

    2016-01-01

    Roč. 240, April (2016), s. 50-56 ISSN 0924-4247 Institutional support: RVO:61388998 Keywords : time reversed acoustic s * calibration * in situ * acoustic emission Subject RIV: BI - Acoustic s Impact factor: 2.499, year: 2016 http://ac.els-cdn.com/S0924424716300334/1-s2.0-S0924424716300334-main.pdf?_tid=0acf4736-ef6d-11e5-b826-00000aacb362&acdnat=1458568911_1c21eda9762b905a684ff939463ef3fe

  3. An experimental modeling and acoustic emission monitoring of abrasive wear in a steel/diabase pair

    Science.gov (United States)

    Korchuganov, M. A.; Filippov, A. V.; Tarasov, S. Yu.; Podgornyh, O. A.; Shamarin, N. N.; Filippova, E. O.

    2016-11-01

    The earthmoving of permafrost soil is a critical task for excavation of minerals and construction on new territories. Failure by abrasive wear is the main reason for excavation parts of earthmoving and soil cutting machines. Therefore investigation of this type of wear is a challenge for developing efficient and wear resistant working parts. This paper is focused on conducting tribological experiments with sliding the steel samples over the surface of diabase stone sample where abrasive wear conditions of soil cutting are modeled experimentally. The worn surfaces of all samples have been examined and transfer of metal and stone particles revealed. The acoustic emission (AE) signals have been recorded and related to the results of worn surface analysis. he acoustic emission (AE) signals have been recorded and related to the results of worn surface analysis. As shown the wear intensity correlates to that of acoustic emission. Both acoustic emission signal median frequency and energy are found to be sensitive to the wear mode.

  4. The characteristics of acoustic emission signal under composite destruction on GFRP gas cylinder

    International Nuclear Information System (INIS)

    Jee, Hyun Sup; Lee, Jong O; Ju, No Hoe; So, Cheal Ho; Lee, Jong Kyu

    2013-01-01

    This study is investigation of the characteristics for acoustic emission signal generated by destruction on glass fiber bundles and specimen that was machined composite materials surrounding the outside of GFRP cylinder. The Amplitude of acoustic emission signal gets bigger as the cutting angle of knife increases. Accordingly, the number of hits in destruction of composite materials specimen have more in longitudinal direction (longitudinal direction to the glass fiber) than in hoop direction (horizontal direction to the glass fiber) while the amplitude of signals were bigger in hoop direction than longitudinal direction. It was found out that the amplitude of the glass fiber breakage is more than 40 dB and that the amplitude of signal for matrix crack was less than 40 dB because matrix crack signal was not observed when threshold value is 40 dB and matrix crack signal suddenly appeared when threshold value is 32 dB. The slope of the amplitude is related to the acoustic emission source and the slope of the amplitude of the horizontal and vertical directions are 0.16 and 0.08. In particular, The slope of the amplitude of longitudinal direction breakage appear similar to the glass fiber breakage and therefore Acoustic emission source of longitudinal direction breakage is estimated the glass fiber breakage.

  5. Automatic monitoring of vibration welding equipment

    Science.gov (United States)

    Spicer, John Patrick; Chakraborty, Debejyo; Wincek, Michael Anthony; Wang, Hui; Abell, Jeffrey A; Bracey, Jennifer; Cai, Wayne W

    2014-10-14

    A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used.

  6. Acoustic emission localization on ship hull structures using a deep learning approach

    DEFF Research Database (Denmark)

    Georgoulas, George; Kappatos, Vassilios; Nikolakopoulos, George

    2016-01-01

    In this paper, deep belief networks were used for localization of acoustic emission events on ship hull structures. In order to avoid complex and time consuming implementations, the proposed approach uses a simple feature extraction module, which significantly reduces the extremely high dimension......In this paper, deep belief networks were used for localization of acoustic emission events on ship hull structures. In order to avoid complex and time consuming implementations, the proposed approach uses a simple feature extraction module, which significantly reduces the extremely high...

  7. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  8. Magneto acoustical emission in nanocrystalline Mn–Zn ferrites

    International Nuclear Information System (INIS)

    Praveena, K.; Murthty, S.R.

    2013-01-01

    Graphical abstract: Mn 0.4 Zn 0.6 Fe 2 O 4 powders were prepared by microwave hydrothermal method. The powders were characterized by X-ray diffraction, transmission electron microscope. The powders were sintered at different temperatures 400, 500, 600, 700, 800 and 900 °C/30 min using microwave sintering method. The grain size was estimated by scanning electron microscope. The room temperature dielectric and magnetic properties were studied in the frequency range (100 kHz–1.8 GHz). The magnetization properties were measured upto 1.5 T. The acoustic emission has been measured along the hysteresis loops from 80 K to Curie temperature. It is found that the magneto-acoustic emission (MAE) activity along hysteresis loop is proportional to the hysteresis losses during the same loop. This law has been verified on series of polycrystalline ferrites and found that the law is valid whatever the composition, the grain size and temperature. It is also found that the domain wall creation/or annihilation processes are the origin of the MAE. - Highlights: • The AE been measured along the hysteresis loops from 80 K to Curie temperature. • The MAE activity along hysteresis loop is proportional to P h during the same loop. • It is found that the domain wall creation/or annihilation processes are the origin of the MAE. - Abstract: Mn 0.4 Zn 0.6 Fe 2 O 4 powders were prepared by microwave hydrothermal method. The powders were characterized by X-ray diffraction, transmission electron microscope. The powders were sintered at different temperatures 400, 500, 600, 700, 800 and 900 °C/30 min using microwave sintering method. The grain size was estimated by scanning electron microscope. The room temperature dielectric and magnetic properties were studied in the frequency range (100 kHz–1.8 GHz). The magnetization properties were measured upto 1.5 T. The acoustic emission has been measured along the hysteresis loops from 80 K to Curie temperature. It is found that the magneto-acoustic

  9. Influence of Metal Transfer Stability and Shielding Gas Composition on CO and CO2 Emissions during Short-circuiting MIG/MAG Welding

    Directory of Open Access Journals (Sweden)

    Valter Alves de Meneses

    Full Text Available Abstract: Several studies have demonstrated the influence of parameters and shielding gas on metal transfer stability or on the generation of fumes in MIG/MAG welding, but little or nothing has been discussed regarding the emission of toxic and asphyxiating gases, particularly as it pertains to parameterization of the process. The purpose of this study was to analyze and evaluate the effect of manufacturing aspects of welding processes (short-circuit metal transfer stability and shielding gas composition on the gas emission levels during MIG/MAG welding (occupational health and environmental aspects. Using mixtures of Argon with CO2 and O2 and maintaining the same average current and the same weld bead volume, short-circuit welding was performed with carbon steel welding wire in open (welder’s breathing zone and confined environments. The welding voltage was adjusted to gradually vary the transfer stability. It was found that the richer the composition of the shielding gas is in CO2, the more CO and CO2 are generated by the arc. However, unlike fume emission, voltage and transfer stability had no effect on the generation of these gases. It was also found that despite the large quantity of CO and CO2 emitted by the arc, especially when using pure CO2 shielding gas, there was no high level residual concentration of CO and CO2 in or near the worker’s breathing zone, even in confined work cells.

  10. Acoustic Emission Beamforming for Detection and Localization of Damage

    Science.gov (United States)

    Rivey, Joshua Callen

    The aerospace industry is a constantly evolving field with corporate manufacturers continually utilizing innovative processes and materials. These materials include advanced metallics and composite systems. The exploration and implementation of new materials and structures has prompted the development of numerous structural health monitoring and nondestructive evaluation techniques for quality assurance purposes and pre- and in-service damage detection. Exploitation of acoustic emission sensors coupled with a beamforming technique provides the potential for creating an effective non-contact and non-invasive monitoring capability for assessing structural integrity. This investigation used an acoustic emission detection device that employs helical arrays of MEMS-based microphones around a high-definition optical camera to provide real-time non-contact monitoring of inspection specimens during testing. The study assessed the feasibility of the sound camera for use in structural health monitoring of composite specimens during tensile testing for detecting onset of damage in addition to nondestructive evaluation of aluminum inspection plates for visualizing stress wave propagation in structures. During composite material monitoring, the sound camera was able to accurately identify the onset and location of damage resulting from large amplitude acoustic feedback mechanisms such as fiber breakage. Damage resulting from smaller acoustic feedback events such as matrix failure was detected but not localized to the degree of accuracy of larger feedback events. Findings suggest that beamforming technology can provide effective non-contact and non-invasive inspection of composite materials, characterizing the onset and the location of damage in an efficient manner. With regards to the nondestructive evaluation of metallic plates, this remote sensing system allows us to record wave propagation events in situ via a single-shot measurement. This is a significant improvement over

  11. Acoustic emission measurements on type 316 stainless steel

    International Nuclear Information System (INIS)

    Palmer, I.G.; Holt, J.; Goddard, D.J.

    1976-01-01

    Acoustic emission measurements have been made on Type 316 stainless steel in the solution treated condition, as part of a feasibility study for the monitoring of fast reactor components. The work involved testing both plain tensile specimens and precracked compact tension specimens in the temperature range 20-200 deg C. At 20 deg C plastic deformation was a quiet process but ductile crack growth was accompanied by high amplitude emissions capable of detection on plant. At 200 deg C both plastic deformation and ductile crack growth were quiet

  12. Contribution of in situ acoustic emission analysis coupled with thermogravimetry to study zirconium alloy oxidation

    International Nuclear Information System (INIS)

    Al Haj, O.; Peres, V.; Serris, E.; Cournil, M.; Grosjean, F.; Kittel, J.; Ropital, F.

    2015-01-01

    Zirconium alloy (zircaloy-4) corrosion behavior under oxidizing atmosphere at high temperature was studied using thermogravimetric experiment associated with acoustic emission analysis. Under a mixture of oxygen and air in helium, an acceleration of the corrosion is observed due to the detrimental effect of nitrogen which produces zirconium nitride. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration is accompanied by an acoustic emission (AE) activity. Most of the acoustic emission bursts were recorded after the kinetic transition or during the cooling of the sample. Acoustic emission signals analysis allows us to distinguish different populations of cracks in the ZrO 2 layer. These cracks have also been observed by SEM on post mortem cross section of oxidized samples and by in-situ microscopy observations on the top surface of the sample during oxidation. The numerous small convoluted thin cracks observed deeper in the zirconia scale are not detected by the AE technique. From these studies we can conclude that mechanisms as irreversible mechanisms, as cracks initiation and propagation, generate AE signals

  13. A study on the evaluation of internal leak in valve using acoustic emission method(3)

    International Nuclear Information System (INIS)

    Lee, Sang Guk; Lee, Wook Ryun; Park, Jong Hyuck; Kim, Kwang Hong

    2005-01-01

    The objective of this study is to estimate the feasibility of acoustic emission method for the internal leak from the valves. In this study, valve leak tests using various types of specimen simulated seat damage were performed in order to analyzer acoustic emission properties when leaks arise in valve seat. As a result of leak test for specimens simulated valve seat, we conformed that leak sound level increased in proportion to the increase of hole diameter and leak velocity, and decreased in proportion to the increase of leak depth. And also, leak sound level has hysteresis for leak velocity. From the experimental results, it was suggested that the acoustic emission method for monitoring of leak was feasible.

  14. Acoustic phonon emission by two dimensional plasmons

    International Nuclear Information System (INIS)

    Mishonov, T.M.

    1990-06-01

    Acoustic wave emission of the two dimensional plasmons in a semiconductor or superconductor microstructure is investigated by using the phenomenological deformation potential within the jellium model. The plasmons are excited by the external electromagnetic (e.m.) field. The power conversion coefficient of e.m. energy into acoustic wave energy is also estimated. It is shown, the coherent transformation has a sharp resonance at the plasmon frequency of the two dimensional electron gas (2DEG). The incoherent transformation of the e.m. energy is generated by ohmic dissipation of 2DEG. The method proposed for coherent phonon beam generation can be very effective for high mobility 2DEG and for thin superconducting layers if the plasmon frequency ω is smaller than the superconducting gap 2Δ. (author). 21 refs, 1 fig

  15. On the possibility of the soliton description of acoustic emission during plastic deformation of crystals

    International Nuclear Information System (INIS)

    Pawelek, A.

    1987-06-01

    Two basic sources of acoustic emission (AE) during plastic deformation of pure crystals are discussed. One is related to non-stationary dislocation motion (the bremsstrahlung type of acoustic radiation), and the other to dislocation annihilation processes (the main component of the transition type of acoustic radiation). The possible soliton description of the bremsstrahlung acoustic radiation by oscillating dislocation kink and by bound kink-antikink pair (dislocation breather) is cosidered on the basis of Eshelby's theory (Proc. Roy. Soc. London A266, 222 (1962)). The dislocation annihilation component of transition acoustic emission is considered only in relation to the Frank-Read source operation. A soliton model for this type of acoustic radiation is proposed and the simple quantum-mechanical hypothesis is advanced for the purpose. Both soliton descriptions are discussed on the basis of available experimental data on the AE intensity behaviour during tensile deformation of crystals. (author). 36 refs, 5 figs

  16. Proportional monitoring of the acoustic emission in crypto-conditions

    Directory of Open Access Journals (Sweden)

    Petr Dostál

    2011-01-01

    Full Text Available The work is aimed at studying corrosion and fatigue properties of aluminum alloys by means of acoustic emission (AE. During material degradation are acoustic events scanned and evaluated. The main objective of the article is a description of behavior of aluminum alloys degraded in specific conditions and critical degradation stages determination. The first part of the article describes controlled degradation of the material in the crypto–conditions. The acoustic emission method is used for process analyzing. This part contains the AE signals assessment and comparing aluminium alloy to steel. Then the specimens are loaded on high-cyclic loading apparatus for fatigue life monitoring. Also, the synergy of fatigue and corrosion processes is taken into account.The aim is the description of fatigue properties for aluminum alloys that have already been corrosion-degraded. Attention is also focused on the structure of fatigue cracks. The main part of the article is aimed at corrosion degradation of aluminium alloys researched in real time by means of AE. The most important benefit of AE detection/recording is that it provides information about the process in real time. Using this measurement system is possible to observe the current status of the machines/devices and to prevent serious accidents.

  17. Controlled ultrasound-induced blood-brain barrier disruption using passive acoustic emissions monitoring.

    Directory of Open Access Journals (Sweden)

    Costas D Arvanitis

    Full Text Available The ability of ultrasonically-induced oscillations of circulating microbubbles to permeabilize vascular barriers such as the blood-brain barrier (BBB holds great promise for noninvasive targeted drug delivery. A major issue has been a lack of control over the procedure to ensure both safe and effective treatment. Here, we evaluated the use of passively-recorded acoustic emissions as a means to achieve this control. An acoustic emissions monitoring system was constructed and integrated into a clinical transcranial MRI-guided focused ultrasound system. Recordings were analyzed using a spectroscopic method that isolates the acoustic emissions caused by the microbubbles during sonication. This analysis characterized and quantified harmonic oscillations that occur when the BBB is disrupted, and broadband emissions that occur when tissue damage occurs. After validating the system's performance in pilot studies that explored a wide range of exposure levels, the measurements were used to control the ultrasound exposure level during transcranial sonications at 104 volumes over 22 weekly sessions in four macaques. We found that increasing the exposure level until a large harmonic emissions signal was observed was an effective means to ensure BBB disruption without broadband emissions. We had a success rate of 96% in inducing BBB disruption as measured by in contrast-enhanced MRI, and we detected broadband emissions in less than 0.2% of the applied bursts. The magnitude of the harmonic emissions signals was significantly (P<0.001 larger for sonications where BBB disruption was detected, and it correlated with BBB permeabilization as indicated by the magnitude of the MRI signal enhancement after MRI contrast administration (R(2 = 0.78. Overall, the results indicate that harmonic emissions can be a used to control focused ultrasound-induced BBB disruption. These results are promising for clinical translation of this technology.

  18. Influence of water-soaking time on the acoustic emission characteristics and spatial fractal dimensions of coal under uniaxial compression

    Directory of Open Access Journals (Sweden)

    Jia Zheqiang

    2017-01-01

    Full Text Available The water-soaking time affects the physical and mechanical properties of coals, and the temporal and spatial evolution of acoustic emissions reflects the fracture damage process of rock. This study conducted uniaxial compression acoustic emissions tests of coal samples with different water-soaking times to investigate the influence of water-soaking time on the acoustic emissions characteristics and spatial fractal dimensions during the deformation and failure process of coals. The results demonstrate that the acoustic emissions characteristics decrease with increases in the water-soaking time. The acoustic emissions spatial fractal dimension changes from a single dimensionality reduction model to a fluctuation dimensionality reduction model, and the stress level of the initial descending point of the fractal dimension increases. With increases in the water-soaking time, the destruction of coal transitions from continuous intense failure throughout the process to a lower release of energy concentrated near the peak strength.

  19. Using acoustic emission technique to monitor fractures on the analogous pressure pipes

    International Nuclear Information System (INIS)

    Zhang Lichen

    1989-01-01

    By using the acoustic emission technique to monitor the fractures on analogous pressure pipes of the primary circuit which has had cracks and loading with pressure was investigated. The dynamical process, from cracking to fracturing, was recorded by the acoustic emission technique. Comparing with the conventional method, this method gives more informations, such as pre-cracking, cracking growing, fast fracturing and the pressure values at different phases. During testing time a microcomputer was used for real-time data processing and locating the fracturing position. These data are useful for the mechanical analysis of the reactor components

  20. Using acoustic emissions to enhance fracture toughness calculations for CCNBD marble specimens

    Directory of Open Access Journals (Sweden)

    K. Kaklis

    2017-04-01

    Full Text Available Rock fracture mechanics has been widely applied to blasting, hydraulic fracturing, mechanical fragmentation, rock slope analysis, geophysics, earthquake mechanics and many other science and technology fields. Development of failure in brittle materials is associated with microcracks, which release energy in the form of elastic waves called acoustic emissions. In the present study, acoustic emission (AE measurements were carried out during cracked chevron notched Brazilian disc (CCNBD tests on Nestos marble specimens. The fracture toughness of different modes of loading (mode-I and –II is calculated and the results are discussed in conjunction with the AE parameters.

  1. Analysis of acoustic emission signals of fatigue crack growth and corrosion processes. Investigation of the possibilities for continuous condition monitoring of transport containers by acoustic emission testing; Analyse der Schallemissionssignale aus Ermuedungsrisswachstum und Korrosionsprozessen. Untersuchung der Moeglichkeiten fuer die kontinuierliche Zustandsueberwachung von Transportbehaeltern mittels Schallemissionspruefung

    Energy Technology Data Exchange (ETDEWEB)

    Wachsmuth, Janne

    2016-05-01

    generated application oriented, on plates within the heat affected zone of a weld. Their AE signals were recorded with resonant sensors. On the one hand resonant sensors are very sensitive and able to detect small displacements on huge structures, which makes them applicable for condition monitoring. On the other hand, resonant sensors have a great influence on the AE signals and hinder signal analyses and pattern recognition. Pure fatigue crack growth, fatigue crack growth in a corrosive environment and pure corrosion were applied. Signal groups of the damage mechanisms were compared by their AE features. Differences between signal groups could be made after wave mode analysis, despite the spectral influence of the AE sensors. The damage condition of the test plates is investigated with the combination of AE features of the signal groups and fracture mechanic parameters. Furthermore, two methods of unsupervised pattern recognition of the AE signals are being performed: A commercial classification system, where mainly frequency based features are generated, and an AE feature based method. In the latter, classification takes place after the frequency distributions of the AE features of the signals from the examined damage mechanisms. Both methods result in an accurate classification for the AE signals, especially originating from corrosion damage mechanisms, in the correct damage class. Concluding, the detectability of AE events, the results of pattern recognition of AE signals in metal structures and the prospects and risks of condition monitoring by means of acoustic emission testing are discussed. Therefore, monitoring tests on a tank car and results from cyclic and static loading are consulted. An assessment for the selection of the monitoring method according to the cost effectiveness of dangerous goods transportation is made.

  2. Low temperature tensile deformation and acoustic emission signal characteristics of AISI 304LN stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Barat, K.; Bar, H.N. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Mandal, D. [Material Processing and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Roy, H., E-mail: himadri9504@gmail.com [NDT and Metallurgy Group, CSIR-Central Mechanical Engineering Research Institute, Durgapur 713209 (India); Sivaprasad, S.; Tarafder, S. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India)

    2014-03-01

    This investigation examines low temperature tensile deformation behavior of AISI 304LN stainless steel along with synergistic analysis of acoustic emission signals. The tensile tests are done at a range of temperatures starting from 283 K till 223 K. The fracture surfaces of the broken specimens are investigated using scanning electron microscope. The amount of deformation induced martensite is measured using a feritscope. The obtained results reveal that with decrease in test temperature, both strength and ductility increase. The increase in strength and ductility with decreasing temperature is explained in terms of void morphologies and formation of deformation induced martensite. The rapid increment in strength and ductility at 223 K is associated with the burst of martensitic transformation at that temperature; which has been clarified from acoustic emission signals. An additional initiative has been taken to model the evolution of martensite formation from the observed cumulative emission counts using a non linear logarithmic functional form. The fitted curves from the recorded acoustic emission cumulative count data are found to be better correlated compared to earlier obtained results. However, at 223 K normal non-linear logarithmic fit is not found suitable due to presence of burst type signals at intervals, therefore; piecewise logarithmic function to model acoustic emission bursts is proposed.

  3. Acoustic emission/flaw relationships for inservice monitoring of LWRs

    International Nuclear Information System (INIS)

    Hutton, P.H.; Kurtz, R.J.; Friesel, M.A.; Skorpik, J.R.; Dawson, J.F.

    1991-10-01

    The program concerning Acoustic Emission/Flaw Relationships for Inservice Monitoring of LWRs was initiated in FY76 with the objective of validating the application of acoustic emission (AE) to monitor nuclear reactor pressure-containing components during operation to detect cracking. The program has been supported by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research. Research and development has been performed by Pacific Northwest Laboratory, operated for the Department of Energy by Battelle Memorial Institute. The program has shown the feasibility of continuous, on-line AE monitoring to detect crack growth and produced validated methods for applying the technology. Included are relationships for estimating flaw severity from AE data and field applications at Watts Bar Unit 1 Reactor, Limerick Unit 1 Reactor, and the High Flux Isotope Reactor. This report discusses the program scope and organization, the three program phases and the results obtained, standard and code activities, and instrumentation and software developed under this program

  4. Sensing the gas metal arc welding process

    Science.gov (United States)

    Carlson, N. M.; Johnson, J. A.; Smartt, H. B.; Watkins, A. D.; Larsen, E. D.; Taylor, P. L.; Waddoups, M. A.

    1994-01-01

    Control of gas metal arc welding (GMAW) requires real-time sensing of the process. Three sensing techniques for GMAW are being developed at the Idaho National Engineering Laboratory (INEL). These are (1) noncontacting ultrasonic sensing using a laser/EMAT (electromagnetic acoustic transducer) to detect defects in the solidified weld on a pass-by-pass basis, (2) integrated optical sensing using a CCD camera and a laser stripe to obtain cooling rate and weld bead geometry information, and (3) monitoring fluctuations in digitized welding voltage data to detect the mode of metal droplet transfer and assure that the desired mass input is achieved.

  5. Acoustic emission during the compaction of brittle UO2 particles

    International Nuclear Information System (INIS)

    Hegron, Lise

    2014-01-01

    One of the options considered for recycling minor actinides is to incorporate about 10% to UO 2 matrix. The presence of open pores interconnected within this fuel should allow the evacuation of helium and fission gases to prevent swelling of the pellet and ultimately its interaction with the fuel clad surrounding it. Implementation of minor actinides requires working in shielded cell, reducing their retention and outlawing additions of organic products. The use of fragmentable particles of several hundred micrometers seems a good solution to control the microstructure of the green compacts and thus control the open porosity after sintering. The goal of this study is to monitor the compaction of brittle UO 2 particles by acoustic emission and to link the particle characteristics to the open porosity obtained after the compact sintering. The signals acquired during tensile strength tests on individual granules and compacts show that the acoustic emission allows the detection of the mechanism of fragmentation and enables identification of a characteristic waveform of this fragmentation. The influences of compaction stress, of the initial particle size distribution and of the internal cohesion of the granules, on the mechanical strength of the compact and on the microstructure and open porosity of the sintered pellets, are analyzed. By its ability to identify the range of fragmentation of the granules during compaction, acoustic emission appears as a promising technique for monitoring the compaction of brittle particles in the manufacture of a controlled porosity fuel. (author) [fr

  6. Estimation of the Tool Condition by Applying the Wavelet Transform to Acoustic Emission Signals

    International Nuclear Information System (INIS)

    Gomez, M. P.; Piotrkowski, R.; Ruzzante, J. E.; D'Attellis, C. E.

    2007-01-01

    This work follows the search of parameters to evaluate the tool condition in machining processes. The selected sensing technique is acoustic emission and it is applied to a turning process of steel samples. The obtained signals are studied using the wavelet transformation. The tool wear level is quantified as a percentage of the final wear specified by the Standard ISO 3685. The amplitude and relevant scale obtained of acoustic emission signals could be related with the wear level

  7. Progress for on-line acoustic emission monitoring of cracks in reactor systems

    International Nuclear Information System (INIS)

    Hutton, P.H.; Friesel, M.A.; Kurtz, R.J.

    1985-10-01

    This paper reviews FY1985 accomplishments and FY1986 plans for the NRC sponsored research program concerned with ''Acoustic Emission/Flaw Relationships for Inservice Monitoring of Nuclear Reactor Pressure Boundaries''. The objective of the acoustic emission (AE) monitoring program is to develop and validate the use of AE methods for continuous surveillance of reactor pressure boundaries to detect flaw growth. Topics discussed include testing AE monitoring on reactors, refinement of an AE signal identification relationship, study of slow crack growth rate effects on AE generation, and activity to produce an ASTM standard for AE monitoring and to gain ASME code acceptance of AE monitoring

  8. Contribution to the study of an on line inspection system for pulsed Nd:YAG laser welding operations

    International Nuclear Information System (INIS)

    Charton, Stephane

    1999-01-01

    This thesis deals with the study of a on line inspection system for pulsed Nd 3+ :YAG laser welding operations. During a welding operation, laser-material interaction results in the emission of signals (optical, acoustical, electrical, thermal), characteristic of its behavior. On line inspection is based on the hypothesis that the signals evolutions, measured by sensors such as photodiodes, microphones.., may be correlated with the welding defects. Laser weld quality inspection can be done by the machine qualification (before and during welding), and by on line monitoring of the welding operation. The similarity of the signals produced by pulsed lasers (machine or interaction) has led us to develop a specific data acquisition and processing software. Signal processing tools utilization (Fourier and wavelets transforms) in conjunction with classification techniques (stress polytopes), introduces an innovating on line inspection approach. Discriminant parameters determination (signals/defect correlation) becomes thus automatic and non subjective. The developed prototype is not dedicated to the detection of a particular defect because the classification operator is a supervised one and needs a learning phase. lt has been validated on welding defects which are easy to deal with, and then applied to a precise production control at the Nuclear Fabrications and Technology Division of the Valduc Center of the French Atomic Energy Agency. (author) [fr

  9. Experimental study of advanced continuous acoustic emission monitoring of BWR components. Final report

    International Nuclear Information System (INIS)

    McElroy, J.W.; Hartman, W.F.

    1980-09-01

    The program consisted of installing, maintaining, and monitoring AE sensors located on primary piping, nozzles, and valves in the BWR system. Analysis of the AE data was correlated to the results of supplementary nondestructive testing techniques used during the in-service inspection, performed at refueling outages. Purpose of the program was to develop the on-line surveillance acoustic emission technique in order to identify areas of possible structural degradation. Result of reducing inspection time was to reduce accumulated radiation exposure to inspecting personnel and to reduce the amount of critical plant outage time by identifying the critical inspection areas during operation. The program demonstrated the capability of acoustic emission instrumentation to endure the nuclear reactor environment. The acoustic emission sensors withstood 12 months of reactor operation at temperatures of 400 0 F and greater in high radiation fields. The preamplifiers, also mounted in the reactor environment, operated for the 12-month period in 100% humidity, 250 0 F conditions. The remaining cable and AE instrumentation were operated in controlled environments

  10. Health monitoring of Ceramic Matrix Composites from waveform-based analysis of Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Maillet Emmanuel

    2015-01-01

    Full Text Available Ceramic Matrix Composites (CMCs are anticipated for use in the hot section of aircraft engines. Their implementation requires the understanding of the various damage modes that are involved and their relation to life expectancy. Acoustic Emission (AE has been shown to be an efficient technique for monitoring damage evolution in CMCs. However, only a waveform-based analysis of AE can offer the possibility to validate and precisely examine the recorded AE data with a view to damage localization and identification. The present work fully integrates wave initiation, propagation and acquisition in the analysis of Acoustic Emission waveforms recorded at various sensors, therefore providing more reliable information to assess the relation between Acoustic Emission and damage modes. The procedure allows selecting AE events originating from damage, accurate determination of their location as well as the characterization of effects of propagation on the recorded waveforms. This approach was developed using AE data recorded during tensile tests on carbon/carbon composites. It was then applied to melt-infiltrated SiC/SiC composites.

  11. Exposure of healthy subjects with emissions from a gas metal arc welding process: part 1--exposure technique and external exposure.

    Science.gov (United States)

    Brand, P; Havlicek, P; Steiners, M; Holzinger, K; Reisgen, U; Kraus, T; Gube, M

    2013-01-01

    Studies concerning welding fume-related adverse health effects in welders are hampered by the heterogeneity of workplace situations, resulting in complex and non-standardized exposure conditions. In order to carry out welding fume exposure studies under controlled and standardized conditions, the Aachen Workplace Simulation Laboratory was developed. This laboratory consists of an emission room, in which welding fume is produced, and an exposure room in which human subjects are exposed to these fumes. Both rooms are connected by a ventilation system which allows the welding fume concentration to be regulated. Particle mass concentration was measured with a TEOM microbalance and the particle number-size distribution using a Grimm SMPS device. In a study, which is the subject of this paper, it has been shown that welding fume concentration can easily be regulated between 1 and about 3 mg m(-3). The chosen concentration can be kept constant for more than 8 h. However, transport of the particles from the emission room into the exposure room leads to a change in particle size distribution, which is probably due to coagulation of the fraction of smallest particles. The Aachen Workplace Simulation Laboratory is suitable for controlled exposure studies with human subjects.

  12. Acoustic emission technique for characterisation of deformation, fatigue, fracture and phase transformation and for leak detection with high sensitivity- our experiences

    International Nuclear Information System (INIS)

    Jayakumar, T.; Mukhopadhyay, C.K.; Baldev Raj

    1996-01-01

    Acoustic emission technique has been used for studying tensile deformation, fracture behaviour, detection and assessment of fatigue crack growth and α-martensite phase transformation in austenitic alloys. A methodology for amplification of weak acoustic emission signals has been established. Acoustic emission technique with advanced spectral analysis has enabled detection with high sensitivity of minute leaks in noisy environments. (author)

  13. On line monitoring of a welding process by pulsed Nd-YAG laser; Controle en ligne d'un procede de soudage par laser Nd-YAG pulse

    Energy Technology Data Exchange (ETDEWEB)

    Chardon, St.; Voisin, Y.; Gorria, P. [Universite de Bourgogne, Lab. LE2I, 21 - Dijon (France); Vauzelle, Th. [CEA/Valduc, Dept. Fabrications et Technologies Nucleaires, DFTN, 21 - Is-sur-Tille (France)

    1999-07-01

    Laser weld quality inspection can be assured by the machine qualification (before and during welding), and by on line monitoring of the operation. The similarity of the signals produced by pulsed lasers (machine or interaction) leads us to develop a specific data acquisition and processing software. During a welding operation, laser-material interaction results in a characteristically emission of optical, acoustical and electrical signals. These signals are measured by different kinds of sensors (photodiode, microphone, or an electric probe), then recorded and treated with the quoted software. Signal processing tools utilization in conjunction with classification techniques (stress polytopes), introduce an innovating approach of on line inspection. Discriminant parameters determination (signals/defect correlation) become thus automatic and non subjective. (authors)

  14. A Preliminary Study Application Clustering System in Acoustic Emission Monitoring

    Directory of Open Access Journals (Sweden)

    Saiful Bahari Nur Amira Afiza

    2017-01-01

    Full Text Available Acoustic Emission (AE is a non-destructive testing known as assessment on damage detection in structural engineering. It also can be used to discriminate the different types of damage occurring in a composite materials. The main problem associated with the data analysis is the discrimination between the different AE sources and analysis of the AE signal in order to identify the most critical damage mechanism. Clustering analysis is a technique in which the set of object are assigned to a group called cluster. The objective of the cluster analysis is to separate a set of data into several classes that reflect the internal structure of data. In this paper was used k-means algorithm for partitioned clustering method, numerous effort have been made to improve the performance of application k-means clustering algorithm. This paper presents a current review on application clustering system in Acoustic Emission.

  15. Design of an Acoustic Probe to Measure Otoacoustic Emissions Below 0.5 kHz

    DEFF Research Database (Denmark)

    Christensen, Anders Tornvig; Ordoñez, Rodrigo; Hammershøi, Dorte

    2015-01-01

    Our ability to hear is reflected in low-level acoustic signals emitted from the ear. These otoacoustic emissions (OAEs) can be measured with an acoustic probe assembly coupling one or more small loudspeakers and microphones into the sealed ear canal. The electroacoustic instrumentation of commerc...

  16. Bifurcation of ensemble oscillations and acoustic emissions from early stage cavitation clouds in focused ultrasound

    International Nuclear Information System (INIS)

    Gerold, Bjoern; Prentice, Paul; Rachmilevitch, Itay

    2013-01-01

    The acoustic emissions from single cavitation clouds at an early stage of development in 0.521 MHz focused ultrasound of varying intensity, are detected and directly correlated to high-speed microscopic observations, recorded at 1 × 10 6 frames per second. At lower intensities, a stable regime of cloud response is identified whereby bubble-ensembles exhibit oscillations at half the driving frequency, which is also detected in the acoustic emission spectra. Higher intensities generate clouds that develop more rapidly, with increased nonlinearity evidenced by a bifurcation in the frequency of ensemble response, and in the acoustic emissions. A single bubble oscillation model is subject to equivalent ultrasound conditions and fitted to features in the hydrophone and high-speed spectral data, allowing an effective quiescent radius to be inferred for the clouds that evolve at each intensity. The approach indicates that the acoustic emissions originate from the ensemble dynamics and that the cloud acts as a single bubble of equivalent radius in terms of the scattered field. Jetting from component cavities on the periphery of clouds is regularly observed at higher intensities. The results may be of relevance for monitoring and controlling cavitation in therapeutic applications of focused ultrasound, where the phenomenon has the potential to mediate drug delivery from vasculature. (paper)

  17. Acoustic emission monitoring of activation behavior of LaNi5 hydrogen storage alloy

    Directory of Open Access Journals (Sweden)

    Igor Maria De Rosa, Alessandro Dell'Era, Mauro Pasquali, Carlo Santulli and Fabrizio Sarasini

    2011-01-01

    Full Text Available The acoustic emission technique is proposed for assessing the irreversible phenomena occurring during hydrogen absorption/desorption cycling in LaNi5. In particular, we have studied, through a parametric analysis of in situ detected signals, the correlation between acoustic emission (AE parameters and the processes occurring during the activation of an intermetallic compound. Decreases in the number and amplitude of AE signals suggest that pulverization due to hydrogen loading involves progressively smaller volumes of material as the number of cycles increases. This conclusion is confirmed by electron microscopy observations and particle size distribution measurements.

  18. Control of inhomogeneous materials strength by method of acoustic emission

    Directory of Open Access Journals (Sweden)

    В. В. Носов

    2017-08-01

    Full Text Available The ambiguous connection between the results of acoustic emission control and the strength of materials makes acoustic-emission diagnosis ineffective and actualizes the problem of strength and metrological heterogeneity. Inhomogeneity is some deviation from a certain norm. The real object is always heterogeneous, homogeneity is an assumption that simplifies the image of the object and the solution of the tasks associated with it. The need to consider heterogeneity is due to the need to clarify a particular task and is a transition to a more complex level of research. Accounting for heterogeneity requires the definition of its type, criterion and method of evaluation. The type of heterogeneity depends on the problem being solved and should be related to the property that determines the function of the real object, the criterion should be informative, and the way of its evaluation is non-destructive. The complexity of predicting the behavior of heterogeneous materials necessitates the modeling of the destructive process that determines the operability, the formulation of the inhomogeneity criterion, the interpretation of the Kaiser effect, as showing inhomogeneity of the phenomenon of non-reproduction of acoustic emission (AE activity upon repeated loading of the examined object.The article gives an example of modeling strength and metrological heterogeneity, analyzes and estimates the informative effect of the Kaiser effect on the danger degree of state of diagnosed object from the positions of the micromechanical model of time dependencies of AE parameters recorded during loading of structural materials and technical objects.

  19. Measurement of acoustic emission signal energy. Calibration and tests

    International Nuclear Information System (INIS)

    Chretien, N.; Bernard, P.; Fayolle, J.

    1975-01-01

    The possibility of using an Audimat W device for analyzing the electric energy of signals delivered by a piezo-electric sensor for acoustic emission was investigated. The characteristics of the prototype device could be improved. The tests performed revealed that the 7075-T651 aluminium alloy can be used as a reference material [fr

  20. Directional and dynamic modulation of the optical emission of an individual GaAs nanowire using surface acoustic waves.

    Science.gov (United States)

    Kinzel, Jörg B; Rudolph, Daniel; Bichler, Max; Abstreiter, Gerhard; Finley, Jonathan J; Koblmüller, Gregor; Wixforth, Achim; Krenner, Hubert J

    2011-04-13

    We report on optical experiments performed on individual GaAs nanowires and the manipulation of their temporal emission characteristics using a surface acoustic wave. We find a pronounced, characteristic suppression of the emission intensity for the surface acoustic wave propagation aligned with the axis of the nanowire. Furthermore, we demonstrate that this quenching is dynamical as it shows a pronounced modulation as the local phase of the surface acoustic wave is tuned. These effects are strongly reduced for a surface acoustic wave applied in the direction perpendicular to the axis of the nanowire due to their inherent one-dimensional geometry. We resolve a fully dynamic modulation of the nanowire emission up to 678 MHz not limited by the physical properties of the nanowires.

  1. ACEMAN (II): a PDP-11 software package for acoustic emission analysis

    International Nuclear Information System (INIS)

    Tobias, A.

    1976-01-01

    A powerful, but easy-to-use, software package (ACEMAN) for acoustic emission analysis has been developed at Berkeley Nuclear Laboratories. The system is based on a PDP-11 minicomputer with 24 K of memory, an RK05 DISK Drive and a Tektronix 4010 Graphics terminal. The operation of the system is described in detail in terms of the functions performed in response to the various command mnemonics. The ACEMAN software package offers many useful facilities not found on other acoustic emission monitoring systems. Its main features, many of which are unique, are summarised. The ACEMAN system automatically handles arrays of up to 12 sensors in real-time operation during which data are acquired, analysed, stored on the computer disk for future analysis and displayed on the terminal if required. (author)

  2. Acoustic emission during fracture of ceramic superconducting materials

    International Nuclear Information System (INIS)

    Woźny, L; Kisiel, A; Łysy, K

    2016-01-01

    In the ceramic materials acoustic emission (AE) is associated with a rapid elastic energy release due to the formation and expansion of cracks, which causes generation and propagation of the elastic wave. AE pulses measurement allows monitoring of internal stresses changes and the development of macro- and micro-cracks in ceramic materials, and that in turn allows us to evaluate the time to failure of the object. In presented work the acoustic signals generated during cracking of superconducting ceramics were recorded. Results obtained were compared with other ceramic materials tested the same way. An analysis of the signals was carried out. The characteristics of the AE before destruction of the sample were determined, that allow the assessment of the condition of the material during operation and its expected lifetime. (paper)

  3. Cerenkov emission of acoustic phonons electrically generated from three-dimensional Dirac semimetals

    Energy Technology Data Exchange (ETDEWEB)

    Kubakaddi, S. S., E-mail: sskubakaddi@gmail.com [Department of Physics, Karnatak University, Dharwad 580 003, Karnataka (India)

    2016-05-21

    Cerenkov acoustic phonon emission is theoretically investigated in a three-dimensional Dirac semimetal (3DDS) when it is driven by a dc electric field E. Numerical calculations are made for Cd{sub 3}As{sub 2} in which mobility and electron concentration are large. We find that Cerenkov emission of acoustic phonons takes place when the electron drift velocity v{sub d} is greater than the sound velocity v{sub s}. This occurs at small E (∼few V/cm) due to large mobility. Frequency (ω{sub q}) and angular (θ) distribution of phonon emission spectrum P(ω{sub q}, θ) are studied for different electron drift velocities v{sub d} (i.e., different E) and electron concentrations n{sub e}. The frequency dependence of P(ω{sub q}, θ) shows a maximum P{sub m}(ω{sub q}, θ) at about ω{sub m} ≈ 1 THz and is found to increase with the increasing v{sub d} and n{sub e}. The value of ω{sub m} shifts to higher region for larger n{sub e}. It is found that ω{sub m}/n{sub e}{sup 1/3} and P{sub m}(ω{sub q}, θ)/n{sub e}{sup 2/3} are nearly constants. The latter is in contrast with the P{sub m}(ω{sub q}, θ)n{sub e}{sup 1/2 }= constant in conventional bulk semiconductor. Each maximum is followed by a vanishing spectrum at nearly “2k{sub f} cutoff,” where k{sub f} is the Fermi wave vector. Angular dependence of P(ω{sub q}, θ) and the intensity P(θ) of the phonon emission shows a maximum at an emission angle 45° and is found to increase with increasing v{sub d}. P(θ) is found to increase linearly with n{sub e} giving the ratio P(θ)/(n{sub e}v{sub d}) nearly a constant. We suggest that it is possible to have the controlled Cerenkov emission and generation of acoustic phonons with the proper choice of E, θ, and n{sub e}. 3DDS with large n{sub e} and mobility can be a good source of acoustic phonon generation in ∼THz regime.

  4. Ultrasonic Real-Time Quality Monitoring Of Aluminum Spot Weld Process

    Science.gov (United States)

    Perez Regalado, Waldo Josue

    The real-time ultrasonic spot weld monitoring system, introduced by our research group, has been designed for the unsupervised quality characterization of the spot welding process. It comprises the ultrasonic transducer (probe) built into one of the welding electrodes and an electronics hardware unit which gathers information from the transducer, performs real-time weld quality characterization and communicates with the robot programmable logic controller (PLC). The system has been fully developed for the inspection of spot welds manufactured in steel alloys, and has been mainly applied in the automotive industry. In recent years, a variety of materials have been introduced to the automotive industry. These include high strength steels, magnesium alloys, and aluminum alloys. Aluminum alloys have been of particular interest due to their high strength-to-weight ratio. Resistance spot welding requirements for aluminum vary greatly from those of steel. Additionally, the oxide film formed on the aluminum surface increases the heat generation between the copper electrodes and the aluminum plates leading to accelerated electrode deterioration. Preliminary studies showed that the real-time quality inspection system was not able to monitor spot welds manufactured with aluminum. The extensive experimental research, finite element modelling of the aluminum welding process and finite difference modeling of the acoustic wave propagation through the aluminum spot welds presented in this dissertation, revealed that the thermodynamics and hence the acoustic wave propagation through an aluminum and a steel spot weld differ significantly. For this reason, the hardware requirements and the algorithms developed to determine the welds quality from the ultrasonic data used on steel, no longer apply on aluminum spot welds. After updating the system and designing the required algorithms, parameters such as liquid nugget penetration and nugget diameter were available in the ultrasonic data

  5. Numerical Investigation of Acoustic Emission Events of Argillaceous Sandstones under Confining Pressure

    Directory of Open Access Journals (Sweden)

    Zhaohui Chong

    2017-01-01

    Full Text Available At the laboratory scale, locating acoustic emission (AE events is a comparatively mature method for evaluating cracks in rock materials, and the method plays an important role in numerical simulations. This study is aimed at developing a quantitative method for the measurement of acoustic emission (AE events in numerical simulations. Furthermore, this method was applied to estimate the crack initiation, propagation, and coalescence in rock materials. The discrete element method-acoustic emission model (DEM-AE model was developed using an independent subprogram. This model was designed to calculate the scalar seismic tensor of particles in the process of movement and further to determine the magnitude of AE events. An algorithm for identifying the same spatiotemporal AE event is being presented. To validate the model, a systematic physical experiment and numerical simulation for argillaceous sandstones were performed to present a quantitative comparison of the results with confining pressure. The results showed good agreement in terms of magnitude and spatiotemporal evolution between the simulation and the physical experiment. Finally, the magnitude of AE events was analyzed, and the relationship between AE events and microcracks was discussed. This model can provide the research basis for preventing seismic hazards caused by underground coal mining.

  6. Acoustic emission monitoring of crack formation during alkali silica\

    Czech Academy of Sciences Publication Activity Database

    Lokajíček, Tomáš; Přikryl, R.; Šachlová, Š.; Kuchařová, A.

    2017-01-01

    Roč. 220, MAR 30 (2017), s. 175-182 ISSN 0013-7952 R&D Projects: GA ČR(CZ) GAP104/12/0915 Institutional support: RVO:67985831 Keywords : Alkali-silica reaction * accelerated expansion test * ultrasonic sounding * acoustic emission * backscattered electron imaging Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 2.569, year: 2016

  7. SPATIAL DISTRIBUTIONS OF ABSORPTION, LOCAL SUPPRESSION, AND EMISSIVITY REDUCTION OF SOLAR ACOUSTIC WAVES IN MAGNETIC REGIONS

    International Nuclear Information System (INIS)

    Chou, D.-Y.; Yang, M.-H.; Zhao Hui; Liang Zhichao; Sun, M.-T.

    2009-01-01

    Observed acoustic power in magnetic regions is lower than the quiet Sun because of absorption, emissivity reduction, and local suppression of solar acoustic waves in magnetic regions. In the previous studies, we have developed a method to measure the coefficients of absorption, emissivity reduction, and local suppression of sunspots. In this study, we go one step further to measure the spatial distributions of three coefficients in two active regions, NOAA 9055 and 9057. The maps of absorption, emissivity reduction, and local suppression coefficients correlate with the magnetic map, including plage regions, except the emissivity reduction coefficient of NOAA 9055 where the emissivity reduction coefficient is too weak and lost among the noise.

  8. Monitoring of lubrication conditions in journal bearing by acoustic emission

    International Nuclear Information System (INIS)

    Yoon, Dong Jin; Kwon, Oh Yang; Jung, Min Hwa

    1993-01-01

    Systems with journal bearings generally operate in large scale and under severe loading conditions such as steam generator turbines and internal combustion engines, in contrast to the machinery using rolling element bearings. Failure of the bearings in these machinery can result in the system breakdown. To avoid the time consuming repair and considerable economic loss, the detection of incipient failure in journal bearings becomes very important. In this experimental approach, acoustic emission monitoring is employed to the detection of incipient failure caused by intervention of foreign particles most probable in the journal bearing systems. It has been known that the intervention of foreign materials, insufficient lubrication and misassembly etc. are principal factors to cause bearing failure and distress. The experiment was conducted under such designed conditions as inserting alumina particles to the lubrication layer in the simulated journal bearing system. The results showed that acoustic emission could be an effective tool to detect the incipient failure in journal bearings.

  9. Analysis of acoustic emission data for bearings subject to unbalance

    Directory of Open Access Journals (Sweden)

    Rapinder Sawhney

    2013-01-01

    Full Text Available Acoustic Emission (AE is an effective nondestructive method for investigating the behavior of materials under stress. In recent decades, AE applications in structural health monitoring have been extended to other areas such as rotating machineries and cutting tools. This research investigates the application of acoustic emission data for unbalance analysis and detection in rotary systems. The AE parameter of interest in this study is a discrete variable that covers the significance of count, duration and amplitude of AE signals. A statistical model based on Zero-Inflated Poisson (ZIP regression is proposed to handle over-dispersion and excess zeros of the counting data. The ZIP model indicates that faulty bearings can generate more transient wave in the AE waveform. Control charts can easily detect the faulty bearing using the parameters of the ZIP model. Categorical data analysis based on generalized linear models (GLM is also presented. The results demonstrate the significance of the couple unbalance.

  10. Correlated terahertz acoustic and electromagnetic emission in dynamically screened InGaN/GaN quantum wells

    DEFF Research Database (Denmark)

    van Capel, P. J. S.; Turchinovich, Dmitry; Porte, Henrik

    2011-01-01

    signals and THz electromagnetic radiation signals demonstrates that transient strain generation in InGaN/GaN MQWs is correlatedwith electromagnetic THz generation, and both types of emission find their origin in ultrafast dynamical screening of the built-in piezoelectric field in the MQWs. The measured......We investigate acoustic and electromagnetic emission from optically excited strained piezoelectric In0.2Ga0.8N/GaN multiple quantum wells (MQWs), using optical pump-probe spectroscopy, time-resolved Brillouin scattering, and THz emission spectroscopy. A direct comparison of detected acoustic...

  11. Large hoisting machinery local damage acoustic emission monitoring of optical information acquisition research

    Directory of Open Access Journals (Sweden)

    Wan Shuai

    2016-01-01

    Full Text Available AE technology, an advanced fault diagnosis technique,is impacted by environmental noise during monitoring equipment. The occurrence of interfere noise,the fashion of interfere and the effect to the system in the AE automatic online monitoring system is analyzed. At present, most of the acoustic emission signal transmission by cable, this way of transmission has a limited transmission distance, shortcomings and so on signal easily disturbed. Is proposed in this paper based on the optical fiber transmission technology, designed and developed a information collection system based on optical fiber acoustic emission monitoring.This way has the advantages of long distance transmission, strong anti-jamming capability.

  12. Application of acoustic emission testing as a non-destructive quality control of conrete

    International Nuclear Information System (INIS)

    Feineis, N.

    1982-01-01

    The time dependence of texture changes in concrete is studied in short-time pressure experiments, using the method of acoustic emission testing. These investigations have been performed as a function of strength and composition of the material under study. As a result, the method of acoustic emission testing is shown to be an adequate method to evaluate the evolution and the character of the structural changes. In the case where only the time developement is of interest, a simple electronic method, the pulse-sum-method or pulse rate method can be applied. However only a signal evaluation procedure can give information on the character of the structure changes. (orig./RW) [de

  13. MEASUREMENTS OF ABSORPTION, EMISSIVITY REDUCTION, AND LOCAL SUPPRESSION OF SOLAR ACOUSTIC WAVES IN SUNSPOTS

    International Nuclear Information System (INIS)

    Chou, D.-Y.; Liang, Z.-C.; Yang, M.-H.; Zhao Hui; Sun, M.-T.

    2009-01-01

    The power of solar acoustic waves in magnetic regions is lower relative to the quiet Sun. Absorption, emissivity reduction, and local suppression of acoustic waves contribute to the observed power reduction in magnetic regions. We propose a model for the energy budget of acoustic waves propagating through a sunspot in terms of the coefficients of absorption, emissivity reduction, and local suppression of the sunspot. Using the property that the waves emitted along the wave path between two points have no correlation with the signal at the starting point, we can separate the effects of these three mechanisms. Applying this method to helioseismic data filtered with direction and phase-velocity filters, we measure the fraction of the contribution of each mechanism to the power deficit in the umbra of the leading sunspot of NOAA 9057. The contribution from absorption is 23.3 ± 1.3%, emissivity reduction 8.2 ± 1.4%, and local suppression 68.5 ± 1.5%, for a wave packet corresponding to a phase velocity of 6.98 x 10 -5 rad s -1 .

  14. Classification Identification of Acoustic Emission Signals from Underground Metal Mine Rock by ICIMF Classifier

    Directory of Open Access Journals (Sweden)

    Hongyan Zuo

    2014-01-01

    Full Text Available To overcome the drawback that fuzzy classifier was sensitive to noises and outliers, Mamdani fuzzy classifier based on improved chaos immune algorithm was developed, in which bilateral Gaussian membership function parameters were set as constraint conditions and the indexes of fuzzy classification effectiveness and number of correct samples of fuzzy classification as the subgoal of fitness function. Moreover, Iris database was used for simulation experiment, classification, and recognition of acoustic emission signals and interference signals from stope wall rock of underground metal mines. The results showed that Mamdani fuzzy classifier based on improved chaos immune algorithm could effectively improve the prediction accuracy of classification of data sets with noises and outliers and the classification accuracy of acoustic emission signal and interference signal from stope wall rock of underground metal mines was 90.00%. It was obvious that the improved chaos immune Mamdani fuzzy (ICIMF classifier was useful for accurate diagnosis of acoustic emission signal and interference signal from stope wall rock of underground metal mines.

  15. Acoustic emission testing of piston check valves

    International Nuclear Information System (INIS)

    Stewart, D.L.

    1994-01-01

    Based on test experience at Comanche Peak Unit 1, an acoustic emission data evaluation matrix for piston check valves has been developed. The degradations represented in this matrix were selected based on Edwards piston check valve failure data reported in the Nuclear Plant Reliability Data System. Evidence to support this matrix was collected from site test data on a variety of valve types. Although still under refinement, the matrix provides three major attributes for closure verification, which have proven useful in developing test procedures for inservice testing and preventing unnecessary disassembly

  16. Condition Monitoring and Management from Acoustic Emissions

    DEFF Research Database (Denmark)

    Pontoppidan, Niels Henrik Bohl

    2005-01-01

    In the following, I will use technical terms without explanation as it gives the freedom to describe the project in a shorter form for those who already know. The thesis is about condition monitoring of large diesel engines from acoustic emission signals. The experiments have been focused...... is the analysis of the angular position changes of the engine related events such as fuel injection and valve openings, caused by operational load changes. With inspiration from speech recognition and voice effects the angular timing changes have been inverted with the event alignment framework. With the event...

  17. Review of techniques for on-line monitoring and inspection of laser welding

    International Nuclear Information System (INIS)

    Shao, J; Yan, Y

    2005-01-01

    Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. However, traditional off-line testing of the welds is costly and inefficient. Therefore, on-line inspection systems with low cost have being developed to increase productivity and maintain high welding quality. This paper presents the applications of acoustic, optical, visual, thermal and ultrasonic techniques and latest development of laser welding monitoring. The advantages and limitations of these techniques are also discussed

  18. Capabilities of infrared weld monitor

    Energy Technology Data Exchange (ETDEWEB)

    Sanders, P.G.; Keske, J.S.; Leong, K.H.; Kornecki, G.

    1997-11-01

    A non-obtrusive pre-aligned, solid-state device has been developed to monitor the primary infrared emissions during laser welding. The weld monitor output is a 100-1000 mV signal that depends on the beam power and weld characteristics. The DC level of this signal is related to weld penetration, while AC portions of the output can be correlated with surface irregularities and part misalignment or contamination. Changes in DC behavior are also noted for both full and deep penetration welds. Full penetration welds are signified by an abrupt reduction in the weld monitor output. Bead on plate welds were made on steel, aluminum, and magnesium with both a CW CO{sub 2} laser and a pulsed Nd:YAG laser to explore the relationships between the weld characteristics and the weld monitor output.

  19. Acoustic Emission Behavior of Early Age Concrete Monitored by Embedded Sensors.

    Science.gov (United States)

    Qin, Lei; Ren, Hong-Wei; Dong, Bi-Qin; Xing, Feng

    2014-10-02

    Acoustic emission (AE) is capable of monitoring the cracking activities inside materials. In this study, embedded sensors were employed to monitor the AE behavior of early age concrete. Type 1-3 cement-based piezoelectric composites, which had lower mechanical quality factor and acoustic impedance, were fabricated and used to make sensors. Sensors made of the composites illustrated broadband frequency response. In a laboratory, the cracking of early age concrete was monitored to recognize different hydration stages. The sensors were also embedded in a mass concrete foundation to localize the temperature gradient cracks.

  20. Study of Acoustic Emission and Mechanical Characteristics of Coal Samples under Different Loading Rates

    Directory of Open Access Journals (Sweden)

    Huamin Li

    2015-01-01

    Full Text Available To study the effect of loading rate on mechanical properties and acoustic emission characteristics of coal samples, collected from Sanjiaohe Colliery, the uniaxial compression tests are carried out under various levels of loading rates, including 0.001 mm/s, 0.002 mm/s, and 0.005 mm/s, respectively, using AE-win E1.86 acoustic emission instrument and RMT-150C rock mechanics test system. The results indicate that the loading rate has a strong impact on peak stress and peak strain of coal samples, but the effect of loading rate on elasticity modulus of coal samples is relatively small. When the loading rate increases from 0.001 mm/s to 0.002 mm/s, the peak stress increases from 22.67 MPa to 24.99 MPa, the incremental percentage is 10.23%, and under the same condition the peak strain increases from 0.006191 to 0.007411 and the incremental percentage is 19.71%. Similarly, when the loading rate increases from 0.002 mm/s to 0.005 mm/s, the peak stress increases from 24.99 MPa to 28.01 MPa, the incremental percentage is 12.08%, the peak strain increases from 0.007411 to 0.008203, and the incremental percentage is 10.69%. The relationship between acoustic emission and loading rate presents a positive correlation, and the negative correlation relation has been determined between acoustic emission cumulative counts and loading rate during the rupture process of coal samples.

  1. Acoustic Emission from Elevator Wire Ropes During Tensile Testing

    Science.gov (United States)

    Bai, Wenjie; Chai, Mengyu; Li, Lichan; Li, Yongquan; Duan, Quan

    The acoustic emission (AE) technique was used to monitor the tensile testing process for two kinds of elevator wire ropes in our work. The AE signals from wire breaks were obtained and analyzed by AE parameters and waveforms. The results showed that AE technique can be a useful tool to monitor wire break phenomenon of wire ropes and effectively capture information of wire break signal. The relationship between AE signal characteristics and wire breaks is investigated and it is found that the most effective acoustic signal discriminators are amplitude and absolute energy. Moreover, the wire break signal of two kinds of ropes is a type of burst signal and it is believed that the waveform and spectrum can be applied to analyze the AE wire break signals.

  2. A study on the spectrum analyzing of internal leak in valve for power plant using acoustic emission method

    International Nuclear Information System (INIS)

    Lee, Sang Guk; Lee, Sun Ki; Lee, Jun Shin; Sohn, Seok Man

    2004-01-01

    The purpose of this study is to estimate the availability of acoustic emission method to the internal leak of the valves at nuclear power plants. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. From the comparison of the background noise data with the experimental results as to relation between leak flow and acoustic signal, the minimum leak flow rates that can be detected by acoustic signal was suggested. When the background levels are higher than the acoustic signal, the method described below was considered that the analysis the remainder among the background noise frequency spectrum and the acoustic signal spectrum become a very useful leak detection method. A few experimental examples of the spectrum analysis that varied the background noise characteristic were given

  3. Investigation and Characterization of Acoustic Emissions of Tornadoes Using Arrays of Infrasound Sensors

    Science.gov (United States)

    Frazier, W. G.; Talmadge, C. L.; Waxler, R.; Knupp, K. R.; Goudeau, B.; Hetzer, C. H.

    2017-12-01

    Working in co-ordination with the NOAA Vortex Southeast (Vortex SE) research program, 9 infrasound sensor arrays were deployed at fixed sites across North Alabama, South-central Tennessee, and Northwest Georgia during March and April of 2017, to investigate the emission and characterization of infrasonic acoustic energy from tornadoes and related phenomena. Each array consisted of seven broadband acoustic sensors with calibrated frequency response from 0.02 Hz to 200 Hz. The arrays were configured in a pattern such that accurate bearings to acoustic sources could be obtained over a broad range of frequencies (nominally from 1 Hz to 100 Hz). Data were collected synchronously at a rate of 1000 samples per second. On 22 April 2017 a line of strong storms passed directly through the area being monitored producing at least three verified tornadoes. Two of these were rated at EF0 and the other an EF1. Subsequent processing of the data from several of the arrays revealed acoustic emissions from the tornadic storms ranging in frequencies below 1 Hz to frequencies greater than 10 Hz. Accurate bearings to the storms have been calculated from distances greater than 60 km. Preliminary analysis has revealed that continuous emissions occurred prior to the estimated touchdown times, while the storms were on the ground, and for short periods after the tornadoes lifted; however, the strongest emissions appeared to occur while the storms were on the ground. One of the storms passed near two arrays simultaneously, and therefore accurate an accurate track of the storm as it moved has been obtained only using the infrasound measurements. Initial results from the analysis of the infrasound data will be presented. Under Vortex SE meteorological data was collected on a large suite of sensors. Correlations between the infrasound data and the meteorological data will be investigated and discussed.

  4. Proton beam characterization by proton-induced acoustic emission: simulation studies

    International Nuclear Information System (INIS)

    Jones, K C; Witztum, A; Avery, S; Sehgal, C M

    2014-01-01

    Due to their Bragg peak, proton beams are capable of delivering a targeted dose of radiation to a narrow volume, but range uncertainties currently limit their accuracy. One promising beam characterization technique, protoacoustic range verification, measures the acoustic emission generated by the proton beam. We simulated the pressure waves generated by proton radiation passing through water. We observed that the proton-induced acoustic signal consists of two peaks, labeled α and γ, with two originating sources. The α acoustic peak is generated by the pre-Bragg peak heated region whereas the source of the γ acoustic peak is the proton Bragg peak. The arrival time of the α and γ peaks at a transducer reveals the distance from the beam propagation axis and Bragg peak center, respectively. The maximum pressure is not observed directly above the Bragg peak due to interference of the acoustic signals. Range verification based on the arrival times is shown to be more effective than determining the Bragg peak position based on pressure amplitudes. The temporal width of the α and γ peaks are linearly proportional to the beam diameter and Bragg peak width, respectively. The temporal separation between compression and rarefaction peaks is proportional to the spill time width. The pressure wave expected from a spread out Bragg peak dose is characterized. The simulations also show that acoustic monitoring can verify the proton beam dose distribution and range by characterizing the Bragg peak position to within ∼1 mm. (paper)

  5. Acoustic emissions of a boiling liquid - an experimental survey in water and extrapolation to SFRs

    International Nuclear Information System (INIS)

    Vanderhaegen, M.; Paumel, K.; Tourin, A.

    2013-06-01

    The acoustic detection of sodium boiling is seen as a promising and innovative surveillance technique for sodium-cooled fast reactors (SFRs). It could be especially useful to detect in-core boiling that are the consequence of initiating accidents or whilst the mean subassembly temperature is very close to the nominal value. This latter is a consequence of the fuel assembly design of SFRs. Furthermore, it is a technique that has been proven to be successful in the past to follow the boiling behavior during SFR experiments that were aimed at simulating accidental conditions. However its effectiveness as in-core instrumentation still has to be demonstrated. In that aim, the acoustic emissions of sodium boiling in subassemblies are studied. Experimental studies are however limited to the boiling of common coolants due to the complications that arise when boiling liquid metals. As such, simple water experiments are performed. And although the results of these experiments are not completely representative for sodium boiling due to the incomplete thermo-hydraulic similarities between sodium and water, they can provide an interesting knowledge of the many influences that control the acoustic pressure field. In this article we'll specifically show how the condensation of vapor in subcooled liquid, the principal contribution to the acoustic emissions during boiling and hence the acoustic spectrum, is influenced by a pin-bundle geometry. We study this influence by comparing pool boiling experimental acoustic recordings with those of a simple pin-bundle geometry boiling experiment. The qualitative link, between this relatively simple pin-bundle experiment and the condensation phenomena that take place during sodium boiling inside SFR subassemblies, is used as a basis for this analysis. This simple experimental evidence, together with other theoretical arguments based on a thorough analysis of the sodium material properties, enables us to deduce that simple sodium

  6. Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

    Science.gov (United States)

    Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

    2012-10-01

    In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

  7. Experimental Investigations into the Effects of Lithology on Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Baozhu Tian

    2015-11-01

    Full Text Available In order to study how lithology affects acoustic emissions (AE, a series of tunnel rock burst simulation experiments, monitored by acoustic emission instruments, were conducted on granite, marble and basalt. By analyzing the characteristic parameters, this study found that AE events occur more frequently during the rock burst process on granite and basalt. Marble remains dormant until 75% of the loading time before the peak, at which point, cracks develop rapidly and AE events dramatically increase. During the rock burst process, the AE energy release demonstrates that low energy is released in the incubation phase and robust energy is released during the later phase. Before the rock burst occurs, increased in the heterogeneity index Cv values of the AE event are subject to lithology. The Cv values of granite and basalt have an increase of about 0.2-0.4, while marble shows an increase of 1.0-1.2. The heterogeneity index Cv value of an AE event is in line with the rock burst process.

  8. Impact of the Test Device on the Behavior of the Acoustic Emission Signals: Contribution of the Numerical Modeling to Signal Processing

    Science.gov (United States)

    Issiaka Traore, Oumar; Cristini, Paul; Favretto-Cristini, Nathalie; Pantera, Laurent; Viguier-Pla, Sylvie

    2018-01-01

    In a context of nuclear safety experiment monitoring with the non destructive testing method of acoustic emission, we study the impact of the test device on the interpretation of the recorded physical signals by using spectral finite element modeling. The numerical results are validated by comparison with real acoustic emission data obtained from previous experiments. The results show that several parameters can have significant impacts on acoustic wave propagation and then on the interpretation of the physical signals. The potential position of the source mechanism, the positions of the receivers and the nature of the coolant fluid have to be taken into account in the definition a pre-processing strategy of the real acoustic emission signals. In order to show the relevance of such an approach, we use the results to propose an optimization of the positions of the acoustic emission sensors in order to reduce the estimation bias of the time-delay and then improve the localization of the source mechanisms.

  9. Acoustic emission monitoring of damage in ceramic matrix composites: Effects of weaves and feature

    Science.gov (United States)

    Ojard, Greg; Mordasky, Matt; Kumar, Rajesh

    2018-04-01

    Ceramic matrix composites (CMCs) are a class of high temperature materials with better damage tolerance properties compared to monolithic ceramics. The improved toughness is attributed to weak interface coating between the fiber and the matrix that allows for crack deflection and fiber pull-out. Thus, CMCs have gained consideration over monolithic materials for high temperature applications such as in gas turbines. The current standard fiber architecture for CMCs is a harness satin (HS) balanced weave (5HS and 8HS); however, other architectures such as uni-weave materials (tape layup) are now being considered due to fiber placement control and higher fiber volume fraction in the tensile loading direction. Engineering components require additional features in the CMC laminates, such as holes for attachments. Past work has shown that acoustic emission could differentiate the effect of changing interface conditions due to heat treatment effects. The focus of the present work is to investigate the effects of different weaves and the presence of a feature on damage behavior of CMCs as observed via acoustic emission technique. The results of the tensile testing with acoustic emission monitoring will be presented and discussed.

  10. Acoustic emission on thermoelastic martensitic transformations in alloys in the course of mechanical loading

    International Nuclear Information System (INIS)

    Plotnikov, V.A.; Kokhanenko, D.V.

    2004-01-01

    The connection of the emission process with the process of the deformation accumulation and relaxation in the cycle of the martensitic transformations is studied. The martensitic transformations cycling was investigated by cycling change in the temperature in the Ti 50 Ni 50 Cu 10 alloys. The deformation accumulation and recovery is observed in the alloys undergoing the thermoelastic martensitic transformations under the mechanical loading conditions. The acoustic emission, accompanying the martensitic transformations, reflects the peculiarities of the alloy deformation behavior by the martensitic transformations. The anomalous acoustic effect correlates with the reversible deformation accumulation and does not correlates with the irreversible deformation accumulation [ru

  11. Modeling of karst deformation and analysis of acoustic emission during sinkhole formation

    Science.gov (United States)

    Bakeev, R. A.; Stefanov, Yu. P.; Duchkov, A. A.; Myasnikov, A. V.

    2017-12-01

    In this paper, the fracture pattern and formation of a sinkhole are estimated depending on the rock properties. The possibility of using geophysical methods for recording and analyzing acoustic emission to monitor and predict the state of the medium is considered. The problem of deformation of the sedimentary cover over the growing karst cavity is solved on the basis of the elastoplastic Drucker-Prager-Nikolaevsky model and the equation of damage accumulation. The specified kinetics of accumulation of damages allows us to describe slow processes of degradation of the strength of the medium under stresses that are low for the development of inelastic deformations. The results are obtained for different values of the strength of karst rock; we show the influence of the kinetic parameters of damage accumulation on the shape of collapse depressions. We also model acoustic emission caused by the material fracture. One can follow different stages of the karst development by looking at patterns of cells which fail at a given time. Our observations show the relation between the intensity of material fracture and the intensity of seismic emission.

  12. Evaluation of fracture behavior of SA-516 steel welds using acoustic emission analysis

    International Nuclear Information System (INIS)

    Na, Eui Gyun; Ono, Kanji; Lee, Dong Whan

    2006-01-01

    The purpose of this study is to evaluate the AE characteristics for the basemetal, PWHT (Post-Weld Heat Treatment) and weldment specimens of SA-516 steel during fracture testing. Four-point bending and AE tests were conducted simultaneously. AE signals were emitted in the process of plastic deformation. AE signal strength and amplitude of the weldment was the strongest, followed by PWHT specimen and basemetal. More AE signals were emitted from the weldment samples because of the oxides, and discontinuous mechanical properties. AE signal strength and amplitude for the basemetal or PWHT specimen decreased remarkably compared to the weldment because of lower strength. Pre-cracked specimens emitted even lower event counts than the corresponding blunt notched specimens. Dimple fracture from void coalescence mechanism is associated with low-level AE signal strength for the basemetal or PWHT. Tearing mode and dimple formation were shown on the fracture surfaces of the weldment, but only a small fraction produced detectable AE

  13. The possibilities of the detection of boiling in the reactor core on the basis of acoustic emission method

    International Nuclear Information System (INIS)

    Liska, J.

    1978-01-01

    A method is described of detecting the crisis of boiling in the core of PWR type reactors which may lead to fuel element failure. The method can be applied both in reactor development and operation. It is based on boiling detection by acoustic emission testing. The acoustic signal is measured by means of a piezoelectric transducer immersed in water or attached to one end of a waveguide immersed in water. Signals may be measured in either a wide frequency range or in a band approaching the transducer resonance frequency. This is selected such as to be outside the noise band. Experiments in an open water tank and in a water loop showed that under favourable conditions, the acoustic emission testing method was very sensitive, the intensity of acoustic signals was proportional to boiling intensity, and information contained in the emission spectrum shape was primarily of a qualitative nature. The method remains to be tested in an actual reactor where many spurious noise sources exist. (O.K.)

  14. Deciphering acoustic emission signals in drought stressed branches: the missing link between source and sensor

    Directory of Open Access Journals (Sweden)

    Lidewei L Vergeynst

    2015-07-01

    Full Text Available When drought occurs in plants, acoustic emission signals can be detected, but the actual causes of these signals are still unknown. By analyzing the waveforms of the measured signals, it should however be possible to trace the characteristics of the acoustic emission source and get information about the underlying physiological processes. A problem encountered during this analysis is that the waveform changes significantly from source to sensor and lack of knowledge on wave propagation impedes research progress made in this field. We used finite element modeling and the well-known pencil lead break source to investigate wave propagation in a branch. A cylindrical rod of polyvinyl chloride was first used to identify the theoretical propagation modes. Two wave propagation modes could be distinguished and we used the finite element model to interpret their behavior in terms of source position for both the PVC rod and a wooden rod. Both wave propagation modes were also identified in drying-induced signals from woody branches, and we used the obtained insights to provide recommendations for further acoustic emission research in plant science.

  15. Analysis of Precursors Prior to Rock Burst in Granite Tunnel Using Acoustic Emission and Far Infrared Monitoring

    OpenAIRE

    Liang, Zhengzhao; Liu, Xiangxin; Zhang, Yanbo; Tang, Chunan

    2013-01-01

    To understand the physical mechanism of the anomalous behaviors observed prior to rock burst, the acoustic emission (AE) and far infrared (FIR) techniques were applied to monitor the progressive failure of a rock tunnel model subjected to biaxial stresses. Images of fracturing process, temperature changes of the tunnel, and spatiotemporal serials of acoustic emission were simultaneously recorded during deformation of the model. The b-value derived from the amplitude distribution data of AE wa...

  16. Particle filtering based structural assessment with acoustic emission sensing

    Science.gov (United States)

    Yan, Wuzhao; Abdelrahman, Marwa; Zhang, Bin; Ziehl, Paul

    2017-02-01

    Nuclear structures are designed to withstand severe loading events under various stresses. Over time, aging of structural systems constructed with concrete and steel will occur. This deterioration may reduce service life of nuclear facilities and/or lead to unnecessary or untimely repairs. Therefore, online monitoring of structures in nuclear power plants and waste storage has drawn significant attention in recent years. Of many existing non-destructive evaluation and structural monitoring approaches, acoustic emission is promising for assessment of structural damage because it is non-intrusive and is sensitive to corrosion and crack growth in reinforced concrete elements. To provide a rapid, actionable, and graphical means for interpretation Intensity Analysis plots have been developed. This approach provides a means for classification of damage. Since the acoustic emission measurement is only an indirect indicator of structural damage, potentially corrupted by non-genuine data, it is more suitable to estimate the states of corrosion and cracking in a Bayesian estimation framework. In this paper, we will utilize the accelerated corrosion data from a specimen at the University of South Carolina to develop a particle filtering-based diagnosis and prognosis algorithm. Promising features of the proposed algorithm are described in terms of corrosion state estimation and prediction of degradation over time to a predefined threshold.

  17. Gary-scale stimulated acoustic emission: differential diagnosis between hepatocelluar carcinoma and metastastic adenocarcinoma

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Jang Jae; Yoon, Kwon Ha [Wongwang Univ. School of Medicine, Wonkwang (Korea, Republic of)

    2001-01-01

    To assess the value of gray-scale stimulated acoustic emission in differential diagnosis between hepatocellular carcinoma and metastatic adenocarcinoma.Twenty-four cases of hepatocellular carcinoma (HCC) in 23 patients and 26 cases of metastatic adenocarcinoma in 14 patients were prospectively examined using the pluse-inversion harmonic technique after intravenous SH U 508A administration. Gray-scale stimulated acoustic emission (SAE) was measured 5 mins after bolus injection of a contrast agent (4g, 400 mg/ml). The presence or absence of SAE signas at internal and marginal areas of the tumor and the appearance (smooth or irregular) of its border were compared. In addition, the SAE index (SAE (parenchyma) - SAE (tumor)/ SAE (parenchyma)) was histographycally determined using a computerized program (PiView{sup TM}; Mediface, Seoul, Korea). The statistics were analysed using student's test. Of the 24 HCC cases, 20 (83%) showed internal SAE signals, while 23 (96%) marginal signals were emitted. Of the 26 cases of metaststic adenocarcinoma, one (4%) showed internal SAE signals, while in five 23 metastatic lesions (88%). For HCC and metastatic tumors, the mean SAE index was 0.38{+-}0.15 and 0.60{+-}0.08, respectively ({rho}< 0.001). Gray-scale stimulated acoustic emission can be a useful tool in differential diagnosis between hepatocellular carcinoma and metastatic adenocarcinoma.

  18. Monitoring of Acoustic Emission During the Disintegration of Rock

    Czech Academy of Sciences Publication Activity Database

    Tripathi, R.; Srivastava, M.; Hloch, Sergej; Adamčík, P.; Chattopadhyaya, S.; Das, A. K.

    2016-01-01

    Roč. 149, č. 149 (2016), s. 481-488 E-ISSN 1877-7058. [International Conference on Manufacturing Engineering and Materials, ICMEM 2016. Nový Smokovec, 06.06.2016-10.06.2016] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : acoustic emission * rock disintegration * waterjet Subject RIV: JQ - Machines ; Tools http://www.sciencedirect.com/science/article/pii/S1877705816312127

  19. Evoked acoustic emissions from the human ear. III. Findings in neonates

    DEFF Research Database (Denmark)

    Johnsen, N J; Bagi, P; Elberling, C

    1983-01-01

    Stimulated acoustic emissions were recorded in a consecutive series of 20 full-term and otherwise normal neonates with the equipment and method previously used in adults. One ear randomly chosen was tested in each baby, and otoscopy and tympanometry were normal in all ears. A 2 kHz click stimulus...

  20. Numerical model of the plasma formation at electron beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Trushnikov, D. N., E-mail: trdimitr@yandex.ru [The Department for Applied Physics, Perm National Research Polytechnic University, Perm 614990 (Russian Federation); The Department for Welding Production and Technology of Constructional Materials, Perm National Research Polytechnic University, Perm 614990 (Russian Federation); Mladenov, G. M., E-mail: gmmladenov@abv.bg [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tzarigradsko Shose, 1784 Sofia (Bulgaria); Technology Centre of Electron Beam and Plasma Technologies and Techniques, 68-70 Vrania, ap.10, Banishora, 1309 Sofia (Bulgaria)

    2015-01-07

    The model of plasma formation in the keyhole in liquid metal as well as above the electron beam welding zone is described. The model is based on solution of two equations for the density of electrons and the mean electron energy. The mass transfer of heavy plasma particles (neutral atoms, excited atoms, and ions) is taken into account in the analysis by the diffusion equation for a multicomponent mixture. The electrostatic field is calculated using the Poisson equation. Thermionic electron emission is calculated for the keyhole wall. The ionization intensity of the vapors due to beam electrons and high-energy secondary and backscattered electrons is calibrated using the plasma parameters when there is no polarized collector electrode above the welding zone. The calculated data are in good agreement with experimental data. Results for the plasma parameters for excitation of a non-independent discharge are given. It is shown that there is a need to take into account the effect of a strong electric field near the keyhole walls on electron emission (the Schottky effect) in the calculation of the current for a non-independent discharge (hot cathode gas discharge). The calculated electron drift velocities are much bigger than the velocity at which current instabilities arise. This confirms the hypothesis for ion-acoustic instabilities, observed experimentally in previous research.

  1. Acoustic emissions of digital data video projectors- Investigating noise sources and their change during product aging

    Science.gov (United States)

    White, Michael Shane

    2005-09-01

    Acoustic emission testing continues to be a growing part of IT and telecommunication product design, as product noise is increasingly becoming a differentiator in the marketplace. This is especially true for digital/video display companies, such as InFocus Corporation, considering the market shift of these products to the home entertainment consumer as retail prices drop and performance factors increase. Projectors and displays using Digital Light Processing(tm) [DLP(tm)] technology incorporate a device known as a ColorWheel(tm) to generate the colors displayed at each pixel in the image. These ColorWheel(tm) devices spin at very high speeds and can generate high-frequency tones not typically heard in liquid crystal displays and other display technologies. Also, acoustic emission testing typically occurs at the beginning of product life and is a measure of acoustic energy emitted at this point in the lifecycle. Since the product is designed to be used over a long period of time, there is concern as to whether the acoustic emissions change over the lifecycle of the product, whether these changes will result in a level of nuisance to the average customer, and does this nuisance begin to develop prior to the intended lifetime of the product.

  2. Acoustic emission: a bibliography for 1970--1972

    International Nuclear Information System (INIS)

    Drouillard, T.F.

    1975-01-01

    The bibliography includes nearly all references in the literature on acoustic emission published during the three-year period, 1970 through 1972. Included in the 412 references are several for each of the associated technologies including: signature analysis, boiling detection, cavitation, leak detection, seismology, and rock mechanics. Information has also been obtained from eight abstracting and indexing services searched in compiling the bibliography. The bibliography has been arranged alphabetically by author and is cross referenced with a list of approximately 400 authors. Also included is a subject index. Technical articles listed were published in some 90 different journals and in 8 different languages. (U.S.)

  3. On-line monitoring on thermal shock damage of ceramics using acoustic emission

    International Nuclear Information System (INIS)

    Lee, Jin Kyung; Lee, Joon Hyun; Song, Sang Hun

    1999-01-01

    The objective of this paper is to investigate the degree of the thermal shock damage on alumina ceramic using acoustic emission technique. For this purpose, alumina ceramic specimen was heated in the elastic furnace and then was quenched into the water tank. When the specimen was quenched into water tank, a lot of micro-cracks were generated on the surface of specimen due to the thermal shock damage. In this study, acoustic emission technique was used to evaluate the elastic waves generated by the crack initiation and propagation on the surface of specimen. It was found that when the micro-crack was initiated on the surface of specimen, AE signals were the higher in amplitude than those of bubbling effect and crack propagation. A lot of AE events were generated at the first thermal shock, the number of AE events decreased gradually as the thermal shock cycle increased.

  4. Acoustic emission mechanism at switching of ferroelectric crystals

    International Nuclear Information System (INIS)

    Belov, V.V.; Morozova, G.P.; Serdobol'skaya, O.Yu.

    1986-01-01

    Process of acoustic emission (AE) in lead germanate (PGO) representing pure ferroelectric, and gadolinium molybdate (GMO) representing ferroelectric-ferroelastic, for which switching may be conducted both by the field and pressure, were studied. A conclusion has been drawn that piezoelectric excitation of a crystal from the surface by pulses of overpolarization current in the process of domain coalescence is the main AE source in PGO. Not only piezoresponse, but also direct sound generation in the moment of domain penetration and collapse is considered as AE mechanism in GMO

  5. Acoustic emission mechanism at switching of ferroelectric crystals

    Energy Technology Data Exchange (ETDEWEB)

    Belov, V V; Morozova, G P; Serdobol' skaya, O Yu

    1986-01-01

    Process of acoustic emission (AE) in lead germanate (PGO) representing pure ferroelectric, and gadolinium molybdate (GMO) representing ferroelectric-ferroelastic, for which switching may be conducted both by the field and pressure, were studied. A conclusion has been drawn that piezoelectric excitation of a crystal from the surface by pulses of overpolarization current in the process of domain coalescence is the main AE source in PGO. Not only piezoresponse, but also direct sound generation in the moment of domain penetration and collapse is considered as AE mechanism in GMO.

  6. Number size distribution of fine and ultrafine fume particles from various welding processes.

    Science.gov (United States)

    Brand, Peter; Lenz, Klaus; Reisgen, Uwe; Kraus, Thomas

    2013-04-01

    Studies in the field of environmental epidemiology indicate that for the adverse effect of inhaled particles not only particle mass is crucial but also particle size is. Ultrafine particles with diameters below 100 nm are of special interest since these particles have high surface area to mass ratio and have properties which differ from those of larger particles. In this paper, particle size distributions of various welding and joining techniques were measured close to the welding process using a fast mobility particle sizer (FMPS). It turned out that welding processes with high mass emission rates (manual metal arc welding, metal active gas welding, metal inert gas welding, metal inert gas soldering, and laser welding) show mainly agglomerated particles with diameters above 100 nm and only few particles in the size range below 50 nm (10 to 15%). Welding processes with low mass emission rates (tungsten inert gas welding and resistance spot welding) emit predominantly ultrafine particles with diameters well below 100 nm. This finding can be explained by considerably faster agglomeration processes in welding processes with high mass emission rates. Although mass emission is low for tungsten inert gas welding and resistance spot welding, due to the low particle size of the fume, these processes cannot be labeled as toxicologically irrelevant and should be further investigated.

  7. Diagnostics of Polymer Composite Materials and Analysis of Their Production Technology by Using the Method of Acoustic Emission

    Science.gov (United States)

    Bashkov, O. V.; Protsenko, A. E.; Bryanskii, A. A.; Romashko, R. V.

    2017-09-01

    The strength properties of glass-fiber-reinforced plastics produced by vacuum and vacuum autoclave molding techniques are studied. Based on acoustic emission data, a method of diagnostic and prediction of the bearing capacity of polymer composite materials by using data from three-point bending tests is developed. The method is based on evaluating changes in the exponent of a power function relating the total acoustic emission to the test stress.

  8. 31{sup st} conference of the European Working Group on Acoustic Emission (EWGAE)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2014-11-01

    This CD-ROM contains lectures and posters which were held on the conference of the European Working Group on Acoustic Emission in Dresden (Germany). Six of the contributions are separately analyzed for the INIS database.

  9. The Influence of Sensor Size on Acoustic Emission Waveforms—A Numerical Study

    Directory of Open Access Journals (Sweden)

    Eleni Tsangouri

    2018-01-01

    Full Text Available The performance of Acoustic Emission technique is governed by the measuring efficiency of the piezoelectric sensors usually mounted on the structure surface. In the case of damage of bulk materials or plates, the sensors receive the acoustic waveforms of which the frequency and shape are correlated to the damage mode. This numerical study measures the waveforms received by point, medium and large size sensors and evaluates the effect of sensor size on the acoustic emission signals. Simulations are the only way to quantify the effect of sensor size ensuring that the frequency response of the different sensors is uniform. The cases of horizontal (on the same surface, vertical and diagonal excitation are numerically simulated, and the corresponding elastic wave displacement is measured for different sizes of sensors. It is shown that large size sensors significantly affect the wave magnitude and content in both time and frequency domains and especially in the case of surface wave excitation. The coherence between the original and received waveform is quantified and the numerical findings are experimentally supported. It is concluded that sensors with a size larger than half the size of the excitation wavelength start to seriously influence the accuracy of the AE waveform.

  10. Acoustic emission for on-line reactor monitoring: results from field tests

    International Nuclear Information System (INIS)

    Hutton, P.H.; Kurtz, R.J.

    1984-09-01

    The objective of the acoustic emission (AE)/flaw characterization program is to develop use of the AE method on a continuous basis (during operation and during hydrotest) to detect and analyze flaw growth in reactor pressure vessels and primary piping. AE has the unique capability for continuous monitoring, high sensitivity, and remote flaw location

  11. “Smart COPVs” - Continued Successful Development of JSC IR&D Acoustic Emissions (AE) SHM

    Data.gov (United States)

    National Aeronautics and Space Administration — Developed and applied promising quantitative pass/fail criteria to COPVs using acoustic emission (AE) and developed automated data analysis software. This lays the...

  12. Characteristic evaluation of acoustic emission sensors

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hyun Kyu; Joo, Y. S.; Lee, N. H

    2000-12-01

    This report introduces the various kinds of Acoustic Emission(AE) sensors as well as the basic principle of AE sensors in order to select AE sensor suitably. The described sensors include : high sensitivity sensor, broadband sensor, underwater sensor, miniature sensor, directional sensor, integral pre-amplifier sensor. Sensor has two critical aspects of reliability and repeatability. For the high reliability, sensor has to be calibrated in accordance with ASTM standard E 1106 which explains to measure the characteristics of AE sensor accurately. For investigating the degradation of AE sensor under the severe environment for example the high radiation condition, It is important to perform the repeatability test which is described in detail in according to the ASTM standard E 976. Two kinds of AE sensor applications are also summarized.

  13. Standard practice for examination of fiberglass reinforced plastic fan blades using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice provides guidelines for acoustic emission (AE) examinations of fiberglass reinforced plastic (FRP) fan blades of the type used in industrial cooling towers and heat exchangers. 1.2 This practice uses simulated service loading to determine structural integrity. 1.3 This practice will detect sources of acoustic emission in areas of sensor coverage that are stressed during the course of the examination. 1.4 This practice applies to examinations of new and in-service fan blades. 1.5 This practice is limited to fan blades of FRP construction, with length (hub centerline to tip) of less than 3 m [10 ft], and with fiberglass content greater than 15 % by weight. 1.6 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to evaluate the significance of AE sources. Procedures for other NDE methods are beyond the scope of this practice. 1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as sta...

  14. Network sensor calibration for retrieving accurate moment tensors of acoustic emissions

    Czech Academy of Sciences Publication Activity Database

    Davi, Rosalia; Vavryčuk, Václav; Charalampidou, E.-M.; Kwiatek, G.

    2013-01-01

    Roč. 62, September (2013), s. 59-67 ISSN 1365-1609 R&D Projects: GA ČR(CZ) GAP210/12/1491 EU Projects: European Commission(XE) 230669 - AIM Institutional support: RVO:67985530 Keywords : acoustic emissions * focal mechanisms * fracturing * moment tensors * sensor calibration Subject RIV: DC - Siesmology, Volcanology, Earth Structure Impact factor: 1.424, year: 2013

  15. Acoustic emission during tensile deformation of M250 grade maraging steel

    Science.gov (United States)

    Mukhopadhyay, Chandan Kumar; Rajkumar, Kesavan Vadivelu; Chandra Rao, Bhaghi Purna; Jayakumar, Tamanna

    2012-05-01

    Acoustic emission (AE) generated during room temperature tensile deformation of varyingly heat treated (solution annealed and thermally aged) M250 grade maraging steel specimens have been studied. Deformation of microstructure corresponding to different heat treated conditions in this steel could be distinctly characterized using the AE parameters such as RMS voltage, counts and peak amplitude of AE hits (events).

  16. Acoustic emission and estimation of flaw significance in reactor pressure boundaries

    International Nuclear Information System (INIS)

    Hutton, P.H.; Kurtz, R.J.

    1982-01-01

    The work discussed is intended to establish the feasibility of using acoustic emission (AE) to detect and evaluate growing flaws in nuclear reactor pressure boundaries. Basic AE identification and interpretation methods have grown out of Phase 1. Phases 2 and 3 to test and demonstrate developed methodology on a vessel test and on a reactor are in progress

  17. Magneto acoustic emission and magnetic barkhausen noise

    International Nuclear Information System (INIS)

    Neyra Astudillo, M R; Nunez, N; Lopez Pumarega, M I; Ruzzante, J

    2012-01-01

    Results obtained in the characterization of a sample of A508 Class II steel, are showed. This material is usually used for pressure vessels construction. Two techniques not very spread in our country, but developed at our Research Group were used: Magnetic Barkhausen Noise (MBN) and Magneto Acoustic Emission (MAE). Both techniques only can be used with ferromagnetic materials. A sinusoidal low frequency magnetic field (10 Hz) was applied on the material under test, producing a sudden movement of the magnetic domain walls. This movement produces an induced EMF. In this case it is amplified and filtered in the wide band between 20 kHz and 300 kHz. The electrical signal generated at the sensing coil is called Magnetic Barkhausen Noise (MBN). The MBN was known since 1919 when it was observed for the first time. The movement of the magnetic domain walls generates at the same time elastic waves which propagate inside the material. Fixing a piezoelectric transducer on the sample surface, it is possible to detect these waves. This phenomenon is known as Magneto Acoustic Emission (MAE) and its frequency band is 20 kHz up to 1 MHz. As it is widely known, the domain structure and their walls movement are deeply influenced by the metal defects and microstructure (stress, grain size, precipitates, etc.). Then studying the domain wall movement it is possible to induce the material state. At the present study, we can infer that the material analyzed with these two techniques, has an anisotropy showed at the polar graphs, but does not totally showed at the metallographic study. Subsequent studies employing the Baumann imprint technique showed that manganese sulphides present an orientation similar to that founded with MNB and MAE. This work is completed with MEB and EDAX (author)

  18. Medidas imitanciométricas em crianças com ausência de emissões otoacústicas Acoustic immittance in children without otoacoustic emissions

    Directory of Open Access Journals (Sweden)

    Ana Emilia Linares

    2008-06-01

    Full Text Available Partindo da hipótese de que alterações da função de orelha média possam prejudicar a captação das EOAs, é possível que a ausência destas, em lactentes, esteja associada a discretas alterações timpanométricas. OBJETIVO: Verificar a associação entre resposta de EOAT e alteração imitanciométrica com a sonda de 226Hz em lactentes. MÉTODOS: Estudo de coorte contemporânea com corte transversal. Foram avaliados 20 lactentes com ausência de EOAT (grupo pesquisa e 101 lactentes com presença de EOAT (grupo comparação, com idades variando entre o nascimento e oito meses. Os lactentes foram submetidos a: timpanometria; pesquisa dos limiares de reflexo acústico contralateral com estímulos de 0,5k, 1k, 2k, 4kHz e ruído de faixa larga; emissões otoacústicas (transiente e por produtos de distorção. O potencial evocado auditivo de tronco encefálico para pesquisa do limiar de resposta foi realizado no grupo pesquisa. RESULTADOS: Observou-se diferença estatisticamente significante entre os grupos (pConsidering the hypothesis that middle ear changes can impair the recording of otoacoustic emissions, it is possible that absent otoacoustic emissions in infants could be associated with a light tympanometric change. AIM: To study the association between transient otoacoustic emissions and changes in acoustic immittance measurements with 226Hz probe tone in neonates. METHODS: Cross-sectional contemporary cohort study. 20 infants with no transient otoacoustic emissions (study group and 101 infants with transient otoacoustic emissions (control group, with ages ranged from birth to eight months, were assessed. Infants were submitted to: admittance tympanometry; contralateral acoustic reflex threshold with stimulus of 0.5, 1, 2, 4 kHz and broad band noise; transient and distortion product otoacoustic emissions. The auditory brain response was used to study the threshold in neonates without transient otoacoustic emissions. RESULTS

  19. Correlating Inertial Acoustic Cavitation Emissions with Material Erosion Resistance

    Science.gov (United States)

    Ibanez, I.; Hodnett, M.; Zeqiri, B.; Frota, M. N.

    The standard ASTM G32-10 concerns the hydrodynamic cavitation erosion resistance of materials by subjecting them to acoustic cavitation generated by a sonotrode. The work reported extends this technique by detecting and monitoring the ultrasonic cavitation, considered responsible for the erosion process, specifically for coupons of aluminium-bronze alloy. The study uses a 65 mm diameter variant of NPL's cavitation sensor, which detects broadband acoustic emissions, and logs acoustic signals generated in the MHz frequency range, using NPL's Cavimeter. Cavitation readings were made throughout the exposure duration, which was carried out at discrete intervals (900 to 3600 s), allowing periodic mass measurements to be made to assess erosion loss under a strict protocol. Cavitation measurements and erosion were compared for different separations of the sonotrode tip from the material under test. The maximum variation associated with measurement of cavitation level was between 2.2% and 3.3% when the separation (λ) between the transducer horn and the specimen increased from 0.5 to 1.0 mm, for a transducer (sonotrode) displacement amplitude of 43.5 μm. Experiments conducted at the same transducer displacement amplitude show that the mass loss of the specimen -a measure of erosion- was 67.0 mg (λ = 0.5 mm) and 66.0 mg (λ = 1.0 mm).

  20. Acoustic emission in a superconductor (Nb-Ti) during magnetic field and current sweep

    International Nuclear Information System (INIS)

    Nomura, Harehiko

    1980-01-01

    Though superconducting magnets are indispensable in the fields of nuclear fusion, MHD power generation, high energy technology, and the trains using magnetic levitation, the safety of the magnets used for those fields is required to be fully investigated because their accumulating energy reaches up to several GJ. For this purpose, the improvement of monitoring techniques is extremely important to grasp exactly the magnetization of such large energy magnets. Although the detection of the terminal voltage of the magnets has been mainly used so far, the purpose has not yet been fulfilled because various phenomena appear in the form of noises in the terminal voltage. The authors have found the monitoring method using acoustic emission in a system completely independent from voltage observation. From this viewpoint, the experiments have been performed aiming at the generation of acoustic emission in conjunction with magnetization out of the fine structure of super-conductors, taking notice of the emitted sound frequency ranging over several hundred kHz. The results and investigation revealed that the superconductor itself emitted ultrasonic sound. It was found that the observation of this acoustic power intensity was able to monitor not only the magnetization of superconductors but also its current sweep. Since the motion of the magnetic flux is converted into the signal of acoustic field, this measuring method is less affected by noise disturbance from electromagnetic systems, and is expected to be useful for the researches on analyzing superconductor characteristics. (Wakatsuki, Y.)

  1. Modelling of ultrasonic impact treatment (UIT of welded joints and its effect on fatigue strength

    Directory of Open Access Journals (Sweden)

    K.L. Yuan

    2015-10-01

    Full Text Available Ultrasonic impact treatment (UIT is a remarkable post-weld technique applying mechanical impacts in combination with ultrasound into the welded joints. In the present work, a 3D simulation method including welding simulation, numerical modelling of UIT-process and an evaluation of fatigue crack growth has been developed. In the FE model, the actual treatment conditions and local mechanical characteristics due to acoustic softening are set as input parameters. The plastic deformation and compressive stress layer are found to be more pronounced when acoustic softening takes place. The predicted internal residual stress distributions of welded joint before and after UIT are compared with experimental results, showing a fairly good agreement with each other. Finally, simulated results of fatigue crack growth in various residual stress fields are well compared with test results, so that the proposed model may provide an effective tool to simulate UIT-process in engineering structures.

  2. An automatic microseismic or acoustic emission arrival identification scheme with deep recurrent neural networks

    Science.gov (United States)

    Zheng, Jing; Lu, Jiren; Peng, Suping; Jiang, Tianqi

    2018-02-01

    The conventional arrival pick-up algorithms cannot avoid the manual modification of the parameters for the simultaneous identification of multiple events under different signal-to-noise ratios (SNRs). Therefore, in order to automatically obtain the arrivals of multiple events with high precision under different SNRs, in this study an algorithm was proposed which had the ability to pick up the arrival of microseismic or acoustic emission events based on deep recurrent neural networks. The arrival identification was performed using two important steps, which included a training phase and a testing phase. The training process was mathematically modelled by deep recurrent neural networks using Long Short-Term Memory architecture. During the testing phase, the learned weights were utilized to identify the arrivals through the microseismic/acoustic emission data sets. The data sets were obtained by rock physics experiments of the acoustic emission. In order to obtain the data sets under different SNRs, this study added random noise to the raw experiments' data sets. The results showed that the outcome of the proposed method was able to attain an above 80 per cent hit-rate at SNR 0 dB, and an approximately 70 per cent hit-rate at SNR -5 dB, with an absolute error in 10 sampling points. These results indicated that the proposed method had high selection precision and robustness.

  3. An outlook on comparison of hybrid welds of different root pass and ...

    Indian Academy of Sciences (India)

    Pritesh Prajapati

    2018-05-11

    May 11, 2018 ... pass and filler pass of flux cored arc welding and gas metal arc welding were acquired. The comparative ... [2], GMAW-plasma welding [3], laser welding-gas tung- sten arc welding ..... by optical emission spectroscopy. Plasma ...

  4. An assessment of acoustic emission for nuclear pressure vessel monitoring

    International Nuclear Information System (INIS)

    Scruby, C.B.

    1983-01-01

    Recent research has greatly improved our understanding of the basic mechanisms of deformation and fracture that generate detectable acoustic emission signals in structural steels. A critical review of the application of acoustic emission (AE) to the fabrication, proof testing and in-service monitoring of nuclear pressure vessels is presented in the light of this improved understanding. The detectability of deformation and fracture processes in pressure vessel steels is discussed, and recommendations made for improving source location accuracy and the development of quantitative source assessment techniques. Published data suggest that AE can make an important contribution to fabrication monitoring, and to the detection of defects in lower toughness materials during vessel proof testing. In high toughness materials, however, the signals generated during ductile crack growth may frequently be too weak for reliable detection. The feasibility of AE for continuous monitoring has not yet been adequately demonstrated because of high background noise levels and uncertainty about AE signal strengths from the defect growth processes that occur in service. In-service leak detection by AE shows considerable promise. It is recommended that further tests are carried out with realistic defects, and under realistic conditions of loading (including thermal shock and fatigue) and of environment. (author)

  5. Acoustic emission as a screening tool for ceramic matrix composites

    Science.gov (United States)

    Ojard, Greg; Goberman, Dan; Holowczak, John

    2017-02-01

    Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

  6. Quantifying the relative contribution of natural gas fugitive emissions to total methane emissions in Weld County Colorado using δ13CH4 analysis

    Science.gov (United States)

    Rella, C.; Jacobson, G. A.; Crosson, E.; Sweeney, C.; Karion, A.; Petron, G.

    2012-12-01

    Fugitive emissions of methane into the atmosphere are a major concern facing the natural gas production industry. Given that the global warming potential of methane is many times greater than that of carbon dioxide (Forster et al. 2007), the importance of quantifying methane emissions becomes clear. Companion presentations at this meeting describe efforts to quantify the overall methane emissions in two separate gas producing areas in Colorado and Utah during intensive field campaigns undertaken in 2012. A key step in the process of assessing the emissions arising from natural gas production activities is partitioning the observed methane emissions between natural gas fugitive emissions and other sources of methane, such as from landfills or agricultural activities. One method for assessing the contribution of these different sources is stable isotope analysis. In particular, the δ13CH4 signature of natural gas (-37 permil) is significantly different that the signature of other significant sources of methane, such as landfills or ruminants (-50 to -70 permil). In this paper we present measurements of δ13CH4 in Colorado in Weld County, a region of intense natural gas production, using a mobile δ13CH4¬ analyzer capable of high-precision measurements of the stable isotope ratio of methane at ambient levels. This analyzer was used to make stable isotope measurements at a fixed location near the center of the gas producing region, from which an overall isotope ratio for the regional emissions is determined. In addition, mobile measurements in the nocturnal boundary layer have been made, over a total distance of 150 km throughout Weld County, allowing spatially resolved measurements of this isotope signature. Finally, this analyzer was used to quantify the isotopic signature of those individual sources (natural gas fugitive emissions, concentrated animal feeding operations, and landfills) that constitute the majority of methane emissions in this region, by making

  7. Experimental study of advanced continuous acoustic-emission monitoring of BWR components. Final report

    International Nuclear Information System (INIS)

    McElroy, J.W.

    1982-01-01

    This report presents the results of a four year research program on the utilization of acoustic emission techniques on light water reactor component applications. Two techniques of the acoustic emission technology were applied to specific problems occurring within the light water reactor system. Crack detection AE monitoring was applied to thermal cycle fatigue cracking problems and stress corrosion cracking problems. Leak detection AE monitoring was applied to valve leakage in the main steam safety relief valves and incontainment packing gland valves. The report provides AE data showing how AE crack detection can be used as an on-line diagnostic monitoring tool. By having an active monitor on light water reactor components, the inservice inspection of the components is being performed during operation rather than refueling periods, thereby reducing critical path time during outages. The resultant benefit is increased plant availability and a reduction in accumulated radiation exposure

  8. Multipoint dynamically reconfigure adaptive distributed fiber optic acoustic emission sensor (FAESense) system for condition based maintenance

    Science.gov (United States)

    Mendoza, Edgar; Prohaska, John; Kempen, Connie; Esterkin, Yan; Sun, Sunjian; Krishnaswamy, Sridhar

    2010-09-01

    This paper describes preliminary results obtained under a Navy SBIR contract by Redondo Optics Inc. (ROI), in collaboration with Northwestern University towards the development and demonstration of a next generation, stand-alone and fully integrated, dynamically reconfigurable, adaptive fiber optic acoustic emission sensor (FAESense™) system for the in-situ unattended detection and localization of shock events, impact damage, cracks, voids, and delaminations in new and aging critical infrastructures found in ships, submarines, aircraft, and in next generation weapon systems. ROI's FAESense™ system is based on the integration of proven state-of-the-art technologies: 1) distributed array of in-line fiber Bragg gratings (FBGs) sensors sensitive to strain, vibration, and acoustic emissions, 2) adaptive spectral demodulation of FBG sensor dynamic signals using two-wave mixing interferometry on photorefractive semiconductors, and 3) integration of all the sensor system passive and active optoelectronic components within a 0.5-cm x 1-cm photonic integrated circuit microchip. The adaptive TWM demodulation methodology allows the measurement of dynamic high frequnency acoustic emission events, while compensating for passive quasi-static strain and temperature drifts. It features a compact, low power, environmentally robust 1-inch x 1-inch x 4-inch small form factor (SFF) package with no moving parts. The FAESense™ interrogation system is microprocessor-controlled using high data rate signal processing electronics for the FBG sensors calibration, temperature compensation and the detection and analysis of acoustic emission signals. Its miniaturized package, low power operation, state-of-the-art data communications, and low cost makes it a very attractive solution for a large number of applications in naval and maritime industries, aerospace, civil structures, the oil and chemical industry, and for homeland security applications.

  9. Progress toward acoustic emission characterization for continuous monitoring of reactor pressure vessels

    International Nuclear Information System (INIS)

    Hutton, P.H.; Schwenk, E.B.; Kurtz, R.J.

    1980-01-01

    The purpose of this work is to evaluate the feasibility of detecting and analyzing flaw growth in an operating reactor vessel using acoustic emission (AE) data. A preliminary AE-flaw growth relationship has been developed encompassing six variables. This model relates AE count and energy to fatigue crack driving force ΔK. Pattern recognition has been examined as a means of distinguishing crack growth AE from other acoustic signals with encouraging results. The program is moving into hardware implementation of relationships for testing and refinement by monitoring tests in heavy section specimens and subscale structures. The hardware system will become a reactor monitor prototype. (orig.) [de

  10. Monitoring the viscosity of diesel engine lubricating oil by using acoustic emission technique, the selection of measurement parameters

    International Nuclear Information System (INIS)

    Othman Inayatullah; Nordin Jamaludin; Fauziah Mat

    2009-04-01

    Acoustic emission technique has been developed through years of monitoring and diagnosis of bearing, but it is still new in the diagnosis and monitoring of lubrication oil to bearings drive. The propagation of acoustic emission signal is generated when the signal piston on the cylinder liner lubricating oil which is a par. The signal is analyzed in time domain to obtain the parameters of root mean squared, amplitude, energy and courtesy. Lubricant viscosity will undergo changes due to temperature, pressure and useful. This study focuses on the appropriate parameters for the diagnosis and monitoring of lubricating oil viscosity. Studies were conducted at a constant rotational speed and temperature, but use a different age. The results showed that the energy parameter is the best parameter used in this monitoring. However, this parameter cannot be used directly and it should be analyzed using mathematical formulas. This mathematical formula is a relationship between acoustic emission energy with the viscosity of lubricating oil. (author)

  11. Structure Integrity Testing of Mineral Feed by Means of Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Jaroslav Začal

    2016-01-01

    Full Text Available This work deals with specific method of non-destructive testing – Acoustic emission (AE. Theoretical part of article is focused on underlying principle of this method and its applicability. The experimental part is focused on research of pressure resistance in mineral feed using the AE. Mineral feed is condensed cube of rock salt (sodium chloride with supplementary minerals, which is fed to livestock and game to supply the mineral elements necessary for their health and condition. Using the AE sensor is possible to provide monitoring of internal changes in the material. AE gives the overview of internal changes in material structure. With use of specific software we can interpret the acoustic signal and identify the current state of material integrity in real time.

  12. Measurement of effective solvus temperature of hydrogen in Zr - 2. 5 wt % Nb using acoustic emission

    Energy Technology Data Exchange (ETDEWEB)

    Coleman, C.E.; Ambler, J.F.R.

    1978-01-01

    The effect of applied tensile stress on the solvus temperature of hydrogen in cold-worked Zr - 2.5 wt % Nb has been measured using acoustic emission. Hydrides are necessary for delayed hydrogen cracking and the lowest temperature at which hydride cracking cannot be detected by acoustic emission was taken as the solvus temperature. The results show that any effect of tensile stress on terminal solubility, Cs, is undetectable. Between about 2 and 100 ppM hydrogen, the results can be described by: C/sub s/ = 1.40 x 10/sup 5/ exp - (36100/RT) ppM. They also suggest that the equilibrium phase, delta-hydride, is responsible for delayed hydrogen cracking.

  13. Acoustic emission during the elastic-plastic deformation of low alloy reactor pressure vessel steels. I

    International Nuclear Information System (INIS)

    Holt, J.; Goddard, D.J.

    1980-01-01

    Measurements of the acoustic emission behaviour of A533B and C-Mn low alloy reactor pressure vessel steels subjected to uniaxial tensile deformation are described. The effects on the emission activity of the rolling plane orientation and the carbide morphology were examined. Detailed discussions are given of the stress dependence of the emission activity below yield and of its recovery by annealing at the stress relief temperature. It is shown that the dominant emission source is the same in both steels and is associated with inclusions, such as MnS, elongated by the rolling process, the carbide morphology being relatively unimportant. A criterion for the occurrence of an emission is obtained which is directly analogous to the general criterion for yielding. It is also shown that a large fraction, at least, of the emission activity arises from a recoverable process such as localized yielding around inclusions or limited inclusion decohesion and not from inclusion fracture. Low activity in C-Mn steel taken from reactor pressure vessels, previously attributed to spheroidization of carbides, is shown to be due to the limited acoustic recovery of these relatively high sulphur content steels when annealed at the stress relief temperature. It is concluded that the limited amplitudes of these emissions during deformation severely restrict their potential application in practice. (Auth.)

  14. Research on Relationship Between Parameters Correlation of Acoustic Emission and Rock Failure

    Directory of Open Access Journals (Sweden)

    Duan Dong

    2014-12-01

    Full Text Available Analyzes that granite AE signal parameters under uniaxial loading by that way of Pearson linear correlation, research that correlation of characterization parameters within that separate group with various characteristics, and analyzes that relationship between each parameter and destruction. This study shows that: impact, events and ringing are mainly used to describe the damage degree of rock, amplitude characteristics, time characteristics and frequency characteristics are mainly used for acoustic emission source properties, and energy characteristics can not only be used to describe the damage degree of rock, but also be used to analyze the acoustic emission source. That ringing counts are highly interrelated with energy, intensity, duration, RMS and ASL have high correlation, a high correlation is in the three parameters of the energy characteristics, and there is a higher correlation between the two parameters of the timing characteristics. The correlation between the parameters of frequency is very low, and the acoustic emission parameters can't be replaced for each other in analysis, which need separate analysis. Characteristics of ringing and energy can be a very good description of failure, but failure precursors can't be quantized. However, the amplitude, RMS, ASL, can quantify characterization of that precursor of failure, such as the effective voltage value 0.7 V as the precursor of destruction, the emergence of amplitude exceeding 95 dB as that destructive precursor. The relationship between the timing characteristics and damage is not obvious, so you can't use those parameters analysis that fracture of rocks. But those parameters can be used to describe AE source characteristics. The peak frequency, inverse frequency and the center frequency can't reflect AE source characteristics, and that average frequency and initial frequency can reflect AE source characteristics.

  15. Development of an acoustic emission equipment for valves of the Nuclear Power Station Atucha 1

    International Nuclear Information System (INIS)

    Giaccheta, R.; Lopez Pumarega, I.; Straus, A.; Ruzzante, J.; Herzovich, P.

    1994-01-01

    A four channel Acoustic Emission was developed by the Acoustic Emission Group, INEND Department, of the Atomic Energy Commission of Argentina, for the detection of leaks in valves of the pressurized air system: ''Sistema de desconexion de emergencias por acido deuteroborico''. Basically, the system consists of four piezoelectric transducers with their corresponding preamplifiers coupled to the piping close to the valves. The following stages: amplifiers, threshold levels, channel identifications and visual alarm system are gathered in a box. The system was installed in the controlled zone of the Nuclear Power Stations Atucha I. It was calibrated and works on line. The values shown on the display are registered daily in order to separate the normal values from the leak ones. (author). 4 refs, 9 figs

  16. Monitoring of Carbon Fiber-Reinforced Old Timber Beams via Strain and Multiresonant Acoustic Emission Sensors

    Directory of Open Access Journals (Sweden)

    Francisco J. Rescalvo

    2018-04-01

    Full Text Available This paper proposes the monitoring of old timber beams with natural defects (knots, grain deviations, fissures and wanes, reinforced using carbon composite materials (CFRP. Reinforcement consisted of the combination of a CFRP laminate strip and a carbon fabric discontinuously wrapping the timber element. Monitoring considered the use and comparison of two types of sensors: strain gauges and multi-resonant acoustic emission (AE sensors. Results demonstrate that: (1 the mechanical behavior of the beams can be considerably improved by means of the use of CFRP (160% in bending load capacity and 90% in stiffness; (2 Acoustic emission sensors provide comparable information to strain gauges. This fact points to the great potential of AE techniques for in-service damage assessment in real wood structures.

  17. Band-limited Green's Functions for Quantitative Evaluation of Acoustic Emission Using the Finite Element Method

    Science.gov (United States)

    Leser, William P.; Yuan, Fuh-Gwo; Leser, William P.

    2013-01-01

    A method of numerically estimating dynamic Green's functions using the finite element method is proposed. These Green's functions are accurate in a limited frequency range dependent on the mesh size used to generate them. This range can often match or exceed the frequency sensitivity of the traditional acoustic emission sensors. An algorithm is also developed to characterize an acoustic emission source by obtaining information about its strength and temporal dependence. This information can then be used to reproduce the source in a finite element model for further analysis. Numerical examples are presented that demonstrate the ability of the band-limited Green's functions approach to determine the moment tensor coefficients of several reference signals to within seven percent, as well as accurately reproduce the source-time function.

  18. Monitoring of Carbon Fiber-Reinforced Old Timber Beams via Strain and Multiresonant Acoustic Emission Sensors.

    Science.gov (United States)

    Rescalvo, Francisco J; Valverde-Palacios, Ignacio; Suarez, Elisabet; Roldán, Andrés; Gallego, Antolino

    2018-04-17

    This paper proposes the monitoring of old timber beams with natural defects (knots, grain deviations, fissures and wanes), reinforced using carbon composite materials (CFRP). Reinforcement consisted of the combination of a CFRP laminate strip and a carbon fabric discontinuously wrapping the timber element. Monitoring considered the use and comparison of two types of sensors: strain gauges and multi-resonant acoustic emission (AE) sensors. Results demonstrate that: (1) the mechanical behavior of the beams can be considerably improved by means of the use of CFRP (160% in bending load capacity and 90% in stiffness); (2) Acoustic emission sensors provide comparable information to strain gauges. This fact points to the great potential of AE techniques for in-service damage assessment in real wood structures.

  19. Fatigue crack propagation of super duplex stainless steel and time-frequency analysis of acoustic emission

    International Nuclear Information System (INIS)

    Lee, Sang Kee; Nam, Ki Woo; Kang, Chang Yong; Do, Jae Yoon

    2000-01-01

    On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at 1200 deg. C had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was 200∼300 kHz having no correlation with heat treatment and crack length, and 500 kHz was obtained by dimple and separate of inclusion

  20. Computer-assisted acoustic emission analysis in alternating current magnetization and hardness testing of reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Blochwitz, M.; Kretzschmar, F.; Rattke, R.

    1985-01-01

    Non-destructive determination of material characteristics such as nilductility transition temperature is of high importance in component monitoring during long-term operation. An attempt has been made to obtain characteristics correlating with mechanico-technological material characteristics by both acoustic resonance through magnetization (ARDM) and acoustic emission analysis in Vickers hardness tests. Taking into account the excitation mechanism of acoustic emission generation, which has a quasistationary stochastic character in a.c. magnetization and a transient nature in hardness testing, a microcomputerized device has been constructed for frequency analysis of the body sound level in ARDM evaluation and for measuring the pulse sum and/or pulse rate during indentation of the test specimen in hardness evaluation. Prerequisite for evaluating the measured values is the knowledge of the frequency dependence of the sensors and the instrument system. The results obtained are presented. (author)

  1. Experimental analysis of crack evolution in concrete by the acoustic emission technique

    Directory of Open Access Journals (Sweden)

    J. Saliba

    2015-10-01

    Full Text Available The fracture process zone (FPZ was investigated on unnotched and notched beams with different notch depths. Three point bending tests were realized on plain concrete under crack mouth opening displacement (CMOD control. Crack growth was monitored by applying the acoustic emission (AE technique. In order to improve our understanding of the FPZ, the width and length of the FPZ were followed based on the AE source locations maps and several AE parameters were studied during the entire loading process. The bvalue analysis, defined as the log-linear slope of the frequency-magnitude distribution of acoustic emissions, was also carried out to describe quantitatively the influence of the relative notch depth on the fracture process. The results show that the number of AE hits increased with the decrease of the relative notch depth and an important AE energy dissipation was observed at the crack initiation in unnotched beams. In addition, the relative notch depth influenced the AE characteristics, the process of crack propagation, and the brittleness of concrete.

  2. Why and how acoustic emission in pressure vessel first hydrotest

    International Nuclear Information System (INIS)

    Panzani, C.; Tonolini, F.; Villa, G.; Regis, V.

    1985-01-01

    The main advantages obtained performing the Acoustic Emission (AE) examination during pressure vessel first hydrotest are presented. The characteristics and performance of the AE instrumentation to be used for a correct test are illustrated. The main criteria for AE source characterization (location, typical AE parameters and their correlation with pressure value), the calibration and test procedures are discussed. The ndt post-test examinations and laboratory specimen experiments are also outlined. Personnel qualification requirements are finally indicated. (Author) [pt

  3. Laser based spot weld characterization

    Science.gov (United States)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  4. Evaluation on damage of pipe using ultrasonic and acoustic emission

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jin Kyung; Lee, Sang Pill; Lee, Moon Hee [Dongeui Univ., Busan (Korea, Republic of); Lee, Joon Hyun [Pusan National Univ., Busan (Korea, Republic of)

    2008-07-01

    An elastic waves like ultrasonic and acoustic emission were used to evaluate the propagating properties of the wave in pipe, and study on mode conversion of the elastic wave due to the defects on the pipe was performed. In this study an Acoustic Emission (AE) sensor was used to receive the propagated ultrasonic wave. AE technique has a advantage that it can identify the received ultrasonic wave by the analysis of the AE parameters such as count, energy, frequency, duration time and amplitude. For transmitting and receiving of the wave, an universal angle wedge was manufactured. The optimum angles for transmitting of ultrasonic wave and signal receiving at the attached AE sensor on the pipe were determined. Theoretical dispersion curve was compared with the results of the time-frequency analysis based on the wavelet transformation. The received modes showed a good agreement with theoretical one. The used ultrasonic sensor was 1MHz, and AE sensor was broadband. The artificial cracks were induced in the pipe to measure the propagation characteristics of the elastic wave for the cracks. AE parameters for the received signals were also varied with the crack types in the pipe. AE parameters of amplitude and duration time were more effective factors than the analysis of mode conversion for evaluation of the cracks in the pipe.

  5. Characterization by acoustic emission and electrochemical impedance spectroscopy of the cathodic disbonding of Zn coating

    International Nuclear Information System (INIS)

    Amami, Souhail; Lemaitre, Christian; Laksimi, Abdelouahed; Benmedakhene, Salim

    2010-01-01

    Galvanized steel has been tested in a synthetic sea water solution under different cathodic overprotection conditions. The generated hydrogen flux caused the damage of the metal-zinc interface and led to a progressive coating detachment. Scanning electron microscopy, electrochemical impedance spectroscopy and acoustic emission technique were used to characterize the damage chronology under different cathodic potentials. A damage mechanism was proposed and the acoustic signature related to the coating degradation was statistically identified using clustering techniques.

  6. Characterization by acoustic emission and electrochemical impedance spectroscopy of the cathodic disbonding of Zn coating

    Energy Technology Data Exchange (ETDEWEB)

    Amami, Souhail [Universite de Technologie de Compiegne, Departement de Genie Mecanique, Laboratoire Roberval, UMR 6066 du CNRS, B.P. 20529, 60206 Compiegne Cedex (France)], E-mail: souhail.amami@utc.fr; Lemaitre, Christian; Laksimi, Abdelouahed; Benmedakhene, Salim [Universite de Technologie de Compiegne, Departement de Genie Mecanique, Laboratoire Roberval, UMR 6066 du CNRS, B.P. 20529, 60206 Compiegne Cedex (France)

    2010-05-15

    Galvanized steel has been tested in a synthetic sea water solution under different cathodic overprotection conditions. The generated hydrogen flux caused the damage of the metal-zinc interface and led to a progressive coating detachment. Scanning electron microscopy, electrochemical impedance spectroscopy and acoustic emission technique were used to characterize the damage chronology under different cathodic potentials. A damage mechanism was proposed and the acoustic signature related to the coating degradation was statistically identified using clustering techniques.

  7. Aplicabilidad del monitoreo de emisiones del arco eléctrico para el control de calidad en el proceso MAG-S Applicability of monitoring of electric arc emissions for quality control in MAG-S process

    Directory of Open Access Journals (Sweden)

    Eber Huanca Cayo

    2011-12-01

    TIG welding processes. During welding, the arc produces acoustic and electromagnetic emissions that occur as sound and light. The aim of this paper is to show that the emissions of the welding arc can be used to monitoring the quality of welding in MAG-S process. Multiple welding experiments were performed in flat position; in each experiment were induced perturbations by grease on plate and shielding gas absence. Current and voltage signals and arc emission signals were acquired simultaneously. The short circuit frequency was measured from acoustic and electromagnetic emission in the ultraviolet band. The welding stability was measured from infrared emission. The results show that the emissions of welding arc can be used for monitoring and detecting of disturbances in welding and with the understanding of the variations of each disturbance could be possible to identify certain types of disturbances.

  8. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging, FSW monitoring with acoustic emission

    International Nuclear Information System (INIS)

    Stepinski, Tadeusz; Olofsson, Tomas; Wennerstroem, Erik

    2006-12-01

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2005/2006. In the first part of the report we propose a concept of monitoring of the friction stir welding (FSW) process by means of acoustic emission (AE) technique. First, we introduce the AE technique and then we present the principle of the system for monitoring the FSW process in cylindrical symmetry specific for the SKB canisters. We propose an omnidirectional circular array of ultrasonic transducers for receiving the AE signals generated by the FSW tool and the releases of the residual stress at canister's circumference. Finally, we review the theory of uniform circular arrays. The second part of the report is concerned with synthetic aperture focusing technique (SAFT) characterized by enhanced spatial resolution. We evaluate three different approaches to perform imaging with less computational cost than that of the extended SAFT (ESAFT) method proposed in our previous reports. First, a sparse version of ESAFT is presented, which solves the reconstruction problem only for a small set of the most probable scatterers in the image. A frequency domain the ω-k SAFT algorithm, which relies on the far-field approximation is presented in the second part. Finally, a detailed analysis of the most computationally intense step in the ESAFT and the sparse 2D deconvolution is presented. In the final part of the report we introduce basics of the 3D ultrasonic imaging that has a great potential in the inspection of the FSW welds. We discuss in some detail the three interrelated steps involved in the 3D ultrasonic imaging: data acquisition, 3D reconstruction, and 3D visualization

  9. Inspection of copper canisters for spent nuclear fuel by means of ultrasound. Ultrasonic imaging, FSW monitoring with acoustic emission

    Energy Technology Data Exchange (ETDEWEB)

    Stepinski, Tadeusz (ed.); Olofsson, Tomas; Wennerstroem, Erik [Uppsala Univ., Dept. of Technical Sciences (Sweden). Signals and Systems

    2006-12-15

    This report contains the research results concerning advanced ultrasound for the inspection of copper canisters for spent nuclear fuel obtained at Signals and Systems, Uppsala University in years 2005/2006. In the first part of the report we propose a concept of monitoring of the friction stir welding (FSW) process by means of acoustic emission (AE) technique. First, we introduce the AE technique and then we present the principle of the system for monitoring the FSW process in cylindrical symmetry specific for the SKB canisters. We propose an omnidirectional circular array of ultrasonic transducers for receiving the AE signals generated by the FSW tool and the releases of the residual stress at canister's circumference. Finally, we review the theory of uniform circular arrays. The second part of the report is concerned with synthetic aperture focusing technique (SAFT) characterized by enhanced spatial resolution. We evaluate three different approaches to perform imaging with less computational cost than that of the extended SAFT (ESAFT) method proposed in our previous reports. First, a sparse version of ESAFT is presented, which solves the reconstruction problem only for a small set of the most probable scatterers in the image. A frequency domain the {omega}-k SAFT algorithm, which relies on the far-field approximation is presented in the second part. Finally, a detailed analysis of the most computationally intense step in the ESAFT and the sparse 2D deconvolution is presented. In the final part of the report we introduce basics of the 3D ultrasonic imaging that has a great potential in the inspection of the FSW welds. We discuss in some detail the three interrelated steps involved in the 3D ultrasonic imaging: data acquisition, 3D reconstruction, and 3D visualization.

  10. Dynamic behaviour of magneto-acoustic emission in a grain-oriented steel

    Czech Academy of Sciences Publication Activity Database

    Stupakov, Alexandr; Perevertov, Oleksiy; Landa, Michal

    2017-01-01

    Roč. 426, Mar (2017), s. 685-690 ISSN 0304-8853 R&D Projects: GA ČR GB14-36566G; GA ČR GA13-18993S Institutional support: RVO:68378271 ; RVO:61388998 Keywords : magneto-acoustic emission * magnetization dynamics * Barkhausen noise * surface field measurement * magnetization waveform control Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 2.630, year: 2016

  11. Extruded Bread Classification on the Basis of Acoustic Emission Signal With Application of Artificial Neural Networks

    Science.gov (United States)

    Świetlicka, Izabela; Muszyński, Siemowit; Marzec, Agata

    2015-04-01

    The presented work covers the problem of developing a method of extruded bread classification with the application of artificial neural networks. Extruded flat graham, corn, and rye breads differening in water activity were used. The breads were subjected to the compression test with simultaneous registration of acoustic signal. The amplitude-time records were analyzed both in time and frequency domains. Acoustic emission signal parameters: single energy, counts, amplitude, and duration acoustic emission were determined for the breads in four water activities: initial (0.362 for rye, 0.377 for corn, and 0.371 for graham bread), 0.432, 0.529, and 0.648. For classification and the clustering process, radial basis function, and self-organizing maps (Kohonen network) were used. Artificial neural networks were examined with respect to their ability to classify or to cluster samples according to the bread type, water activity value, and both of them. The best examination results were achieved by the radial basis function network in classification according to water activity (88%), while the self-organizing maps network yielded 81% during bread type clustering.

  12. Evaluation of Acoustic Emission NDE of Kevlar Composite Over Wrapped Pressure Vessels

    Science.gov (United States)

    Horne, Michael R.; Madaras, Eric I.

    2008-01-01

    Pressurization and failure tests of small Kevlar/epoxy COPV bottles were conducted during 2006 and 2007 by Texas Research Institute Austin, Inc., at TRI facilities. This is a report of the analysis of the Acoustic Emission (AE) data collected during those tests. Results of some of the tests indicate a possibility that AE can be used to track the stress-rupture degradation of COPV vessels.

  13. The application of acoustic emission measurements on laboratory testpieces to large scale pressure vessel monitoring

    International Nuclear Information System (INIS)

    Ingham, T.; Dawson, D.G.

    1975-01-01

    A test pressure vessel containing 4 artificial defects was monitored for emission whilst pressure cycling to failure. Testpieces cut from both the failed vessel and from as-rolled plate material were tested in the laboratory. A marked difference in emission characteristics was observed between plate and vessel testpieces. Activity from vessel material was virtually constant after general yield and emission amplitudes were low. Plate testpieces showed maximum activity at general yield and more frequent high amplitude emissions. An attempt has been made to compare the system sensitivities between the pressure vessel test and laboratory tests. In the absence of an absolute calibration device, system sensitivities were estimated using dummy signals generated by the excitation of an emission sensor. The measurements have shown an overall difference in sensitivity between vessel and laboratory tests of approximately 25db. The reduced sensitivity in the vessel test is attributed to a combination of differences in sensors, acoustic couplant, attenuation, and dispersion relative to laboratory tests and the relative significance of these factors is discussed. Signal amplitude analysis of the emissions monitored from laboratory testpieces showed that, whith losses of the order of 25 to 30db, few emissions would be detected from the pressure vessel test. It is concluded that no reliable prediction of acoustic behaviour of a structure may be made from laboratory test unless testpieces of the actual structural material are used. A considerable improvement in detection sensitivity, is also required for reliable detection of defects in low strength ductile materials and an absolute method of system calibration is required between tests

  14. The correlation between acoustic and magnetic properties in the long working metal boiler drum with the parameters of the electron microscope

    Energy Technology Data Exchange (ETDEWEB)

    Ababkov, Nikolai, E-mail: n.ababkov@rambler.ru; Smirnov, Alexander, E-mail: galvas.kem@gmail.com [T.F. Gorbachev Kuzbass State Technical University, Vesennjaja str 28, Kemerovo, 650000 Russian Federation (Russian Federation)

    2016-01-15

    The present paper presents comparative analysis of measurement results of acoustic and magnetic properties in long working metal of boiler drums and the results obtained by methods of electronic microscopy. The structure of the metal sample from the fracture zone to the base metal (metal working sample long) and the center of the base metal before welding (weld metal sample) was investigated by electron microscopy. Studies performed by spectral acoustic, magnetic noise and electron microscopic methods were conducted on the same plots and the same samples of long working and weld metal of high-pressure boiler drums. The analysis of research results showed high sensitivity of spectral-acoustic and magnetic-noise methods to definition changes of microstructure parameters. Practical application of spectral-acoustic and magnetic noise NDT method is possible for the detection of irregularities and changes in structural and phase state of the long working and weld metal of boiler drums, made of a special molybdenum steel (such as 20M). The above technique can be used to evaluate the structure and physical-mechanical properties of the long working metal of boiler drums in the energy sector.

  15. Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

    International Nuclear Information System (INIS)

    Moraes, Bruno C. de; Bittencourt, Marcelo de S.Q.

    2015-01-01

    Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

  16. Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

    Energy Technology Data Exchange (ETDEWEB)

    Moraes, Bruno C. de, E-mail: bruno.cesar@nuclep.gov.br [Nuclebras Equipamentos Pesados S.A (NUCLEP), Itaguai, RJ (Brazil); Bittencourt, Marcelo de S.Q., E-mail: bruno.cesar@nuclep.gov.br, E-mail: bittenc@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

    2015-07-01

    Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

  17. Experimental investigation of acoustic emissions and their moment tensors in rock during failure

    Czech Academy of Sciences Publication Activity Database

    Aker, E.; Kühn, D.; Vavryčuk, Václav; Soldal, M.; Oye, V.

    2014-01-01

    Roč. 70, September (2014), s. 286-295 ISSN 1365-1609 R&D Projects: GA ČR(CZ) GAP210/12/1491 EU Projects: European Commission(XE) 230669 - AIM Institutional support: RVO:67985530 Keywords : acoustic emissions * focal mechanisms * moment tensors * rock fracturing * hoop stresses * laboratory experiment Subject RIV: DC - Siesmology, Volcanology, Earth Structure Impact factor: 1.686, year: 2014

  18. Application of acoustic emission measurements in the evaluation of prestressed cast in-between decks

    NARCIS (Netherlands)

    Van Hemert, P.H.A.; Fennis-Huijben, S.A.A.M.; Hordijk, D.A.

    2014-01-01

    A large number of concrete structures, that is built in the sixties and seventies of the twentieth century, need to be re-evaluated. It should be judged whether their capacity is still sufficient for the increased traffic loads. Acoustic emission (AE) is a non-destructive technique that can possibly

  19. Estudo da emissão de raios infravermelho próximo em processos de soldagem a arco Study of near-infrared emission on processes of arc welding

    Directory of Open Access Journals (Sweden)

    Carolina Pimenta Mota

    2011-03-01

    Full Text Available O estudo de boa parte dos fenômenos envolvidos no processo de soldagem necessita de auxílio visual e a luminosidade emitida pelo arco pode representar uma grande barreira. Uma das formas utilizadas atualmente para se obter a visualização do processo, sem a interferência do arco, consiste em iluminar o processo com o infravermelho próximo e utilizar filtros durante a aquisição das imagens. Assim, é importante investigar o comportamento do arco de soldagem em relação à sua emissão luminosa no espectro infravermelho. Desta forma, a proposta deste trabalho foi a realização de um estudo comparativo entre a emissão do arco de soldagem de radiação infravermelha próxima em dois processos largamente utilizados, TIG e MIG/MAG, focando também sua influência por parâmetros como a corrente de soldagem e a proteção gasosa utilizada. Com o uso de um sensor de luminosidade e a utilização de um sistema de lentes ópticas, foram realizados experimentos, adquirindo o espectro luminoso emitido pelo arco voltaico. Através dos resultados obtidos, ou seja, do valor numérico de energia luminosa do arco de soldagem (integração do espectro é possível se obter, com a utilização desta mesma metodologia, a energia luminosa no infravermelho próximo e, consequentemente, a intensidade luminosa, necessária para a sobreposição do arco durante a aquisição de imagens.Most of the phenomenon studied in the welding processes needs a vision system and the arc light emission can create a great barrier. Nowadays, one of the techniques used for visualizing the process, without arc interference, is the illumination of the process with near-infrared laser and the use of optic filters during the image acquisition. Thus, it is important to investigate the welding arc behavior in respect to its light emission within the near-infrared spectrum. Therefore, this work aims to perform a comparative study of the arc near infrared emission in one of the two

  20. Qualitative internal surface roughness classification using acoustic emission

    International Nuclear Information System (INIS)

    Mohd Hafizi Zohari; Mohd Hanif Saad

    2009-04-01

    This paper describes a novel new nondestructive method of qualitative internal surface roughness classification for pipes utilizing Acoustic Emission (AE) signal. Two different flowrate are introduced in a pipe obstructed using normally available components (e.g.: valve). The AE signal at suitable location from the obstruction are obtained and the peak amplitudes, RMS amplitude and energy of the AE signal are obtained. A dimensionless number, the Bangi Number, AB, is then calculated as a ratio of the AE parameters (peak amplitude, RMS amplitude or energy) in low flowrate measurement compared to the AE parameters in high flowrate measurement. It was observed that the Bangi Number, AB obtained can then be used to successfully discriminate between rough and smooth internal surface roughness. (author)

  1. Fundamental and assessment of concrete structure monitoring by using acoustic emission technique testing: A review

    Science.gov (United States)

    Desa, M. S. M.; Ibrahim, M. H. W.; Shahidan, S.; Ghadzali, N. S.; Misri, Z.

    2018-04-01

    Acoustic emission (AE) technique is one of the non-destructive (NDT) testing, where it can be used to determine the damage of concrete structures such as crack, corrosion, stability, sensitivity, as structure monitoring and energy formed within cracking opening growth in the concrete structure. This article gives a comprehensive review of the acoustic emission (AE) technique testing due to its application in concrete structure for structural health monitoring (SHM). Assessment of AE technique used for structural are reviewed to give the perception of its structural engineering such as dam, bridge and building, where the previous research has been reviewed based on AE application. The assessment of AE technique focusing on basic fundamental of parametric and signal waveform analysis during analysis process and its capability in structural monitoring. Moreover, the assessment and application of AE due to its function have been summarized and highlighted for future references

  2. Flaw preparations for HSST program vessel fracture mechanics testing: mechanical-cyclic pumping and electron-beam weld-hydrogen-charge cracking schemes

    International Nuclear Information System (INIS)

    Holz, P.P.

    1980-06-01

    The purpose of the document is to present schemes for flaw preparations in heavy section steel. The ability of investigators to grow representative sharp cracks of known size, location, and orientation is basic to representative field testing to determine data for potential flaw propagation, fracture behavior, and margin against fracture for high-pressure-, high-temperature-service steel vessels subjected to increasing pressurization and/or thermal shock. Gaging for analytical stress and strain procedures and ultrasonic and acoustic emission instrumentation can then be applied to monitor the vessel during testing and to study crack growth. This report presents flaw preparations for HSST fracture mechanics testing. Cracks were grown by two techniques: (1) a mechanical method wherein a premachined notch was sharpened by pressurization and (2) a method combining electron-beam welds and hydrogen charging to crack the chill zone of a rapidly placed autogenous weld. The mechanical method produces a naturally occurring growth shape controlled primarily by the shape of the machined notch; the welding-electrochemical method produces flaws of uniform depth from the surface of a wall or machined notch. Theories, details, discussions, and procedures are covered for both of the flaw-growing schemes

  3. Size Effect on Acoustic Emission Characteristics of Coal-Rock Damage Evolution

    OpenAIRE

    Wen, Zhijie; Wang, Xiao; Chen, Lianjun; Lin, Guan; Zhang, Hualei

    2017-01-01

    Coal-gas outburst, rock burst, and other mine dynamic disasters are closely related to the instability and failure of coal-rock. Coal-rock is the assemblies of mineral particles of varying sizes and shapes bonded together by cementing materials. The damage and rupture process of coal-rock is accompanied by acoustic emission (AE), which can be used as an effective means to monitor and predict the instability of coal-rock body. In this manuscript, considering the size effect of coal-rock, the i...

  4. Study on Leak Detection of the Pipeline System by Acoustic Emission

    International Nuclear Information System (INIS)

    Yoon, D. J.; Kim, C. J.

    1987-01-01

    Leak detection testing for the pipeline system was performed by the acoustic emission method. It was found that the detected signal spectrum was influenced by the frequency response of sensors and pressure changes. AE parameters and frequency spectrum distributions were used to analyze the leak signals. The slope rise time of AE parameters were the important factors for distinguishing leak signals. The amplitude of leak signal was more affected by the changes of leak, rate and pressure than those of leak type

  5. Acoustic signal emission monitoring as a novel method to predict steam pops during radiofrequency ablation: preliminary observations.

    Science.gov (United States)

    Chik, William W B; Kosobrodov, Roman; Bhaskaran, Abhishek; Barry, Michael Anthony Tony; Nguyen, Doan Trang; Pouliopoulos, Jim; Byth, Karen; Sivagangabalan, Gopal; Thomas, Stuart P; Ross, David L; McEwan, Alistair; Kovoor, Pramesh; Thiagalingam, Aravinda

    2015-04-01

    Steam pop is an explosive rupture of cardiac tissue caused by tissue overheating above 100 °C, resulting in steam formation, predisposing to serious complications associated with radiofrequency (RF) ablations. However, there are currently no reliable techniques to predict the occurrence of steam pops. We propose the utility of acoustic signals emitted during RF ablation as a novel method to predict steam pop formation and potentially prevent serious complications. Radiofrequency generator parameters (power, impedance, and temperature) were temporally recorded during ablations performed in an in vitro bovine myocardial model. The acoustic system consisted of HTI-96-min hydrophone, microphone preamplifier, and sound card connected to a laptop computer. The hydrophone has the frequency range of 2 Hz to 30 kHz and nominal sensitivity in the range -240 to -165 dB. The sound was sampled at 96 kHz with 24-bit resolution. Output signal from the hydrophone was fed into the camera audio input to synchronize the video stream. An automated system was developed for the detection and analysis of acoustic events. Nine steam pops were observed. Three distinct sounds were identified as warning signals, each indicating rapid steam formation and its release from tissue. These sounds had a broad frequency range up to 6 kHz with several spectral peaks around 2-3 kHz. Subjectively, these warning signals were perceived as separate loud clicks, a quick succession of clicks, or continuous squeaking noise. Characteristic acoustic signals were identified preceding 80% of pops occurrence. Six cardiologists were able to identify 65% of acoustic signals accurately preceding the pop. An automated system identified the characteristic warning signals in 85% of cases. The mean time from the first acoustic signal to pop occurrence was 46 ± 20 seconds. The automated system had 72.7% sensitivity and 88.9% specificity for predicting pops. Easily identifiable characteristic acoustic emissions

  6. Online quality monitoring of welding processes by means of plasma optical spectroscopy

    Science.gov (United States)

    Ferrara, Michele; Ancona, Antonio; Lugara, Pietro M.; Sibilano, Michele

    2000-02-01

    An optical monitoring system for the welding process has been developed; it is based on the study of the optical emission of the welding plasma plume, created during the welding of stainless steels and other iron-based materials. In the first approach a continuous wave CO2 laser of 2500-Watt maximum power, available at the INFM Research Unit labs in Bari University, has been used as welding source. A detailed spectroscopic study of the visible and UV welding plasma emission has been carried out; many transition lines corresponding to the elements composing the material to be welded have been found. By means of an appropriate selection of these lines and suitable algorithms, the electronic temperature of the plasma plume has been calculated and its evolution recorded as a function of several welding parameters. The behavior of the registered signal has resulted to be correlated to the welded joint quality. These findings have allowed to design and assemble a portable, non-intrusive and real-time welding quality optical sensor which has been successfully tested for laser welding of metals in different geometrical configurations; it has been capable of detecting a wide range of weld defects normally occurring during industrial laser metal-working. This sensor has also been tested in arc welding industrial processes (TIG) with promising results.

  7. Online monitoring of Accessories for Underground Electrical Installations through Acoustics Emissions

    Directory of Open Access Journals (Sweden)

    Casals-Torrens P.

    2012-04-01

    Full Text Available The acoustic waves caused by Partial Discharges inside the dielectric materials, can be detected by acoustic emission (AE sensors and analyzed in the time domain. The experimental results presented, show the online detection capability of these sensors in the environment near a cable accessory, such as a splice or terminal. The AE sensors are immune to electromagnetic interference and constitute a detection method non-intrusive and non-destructive, which ensures a galvanic decoupling with respect to electric networks, this technique of partial discharge detection can be applied as a test method for preventive or predictive maintenance (condition-based maintenance to equipments or facilities of medium and high voltage in service and represents an alternative method to electrical detection systems, conventional or not, that continue to rely on the detection of current pulses. This paper presents characterization tests of the sensors AE through comparative tests of partial discharge on accessories for underground power cables.

  8. Pre-Industry-Optimisation of the Laser Welding Process

    DEFF Research Database (Denmark)

    Gong, Hui

    This dissertation documents the investigations into on-line monitoring the CO2 laser welding process and optimising the process parameters for achieving high quality welds. The requirements for realisation of an on-line control system are, first of all, a clear understanding of the dynamic...... phenomena of the laser welding process including the behaviour of the keyhole and plume, and the correlation between the adjustable process parameters: laser power, welding speed, focal point position, gas parameters etc. and the characteristics describing the quality of the weld: seam depth and width......, porosity etc. Secondly, a reliable monitoring system for sensing the laser-induced plasma and plume emission and detecting weld defects and process parameter deviations from the optimum conditions. Finally, an efficient control system with a fast signal processor and a precise feed-back controller...

  9. Mechanical Properties and Acoustic Emission Properties of Rocks with Different Transverse Scales

    OpenAIRE

    Yan, Xi; Jun, Li; Gonghui, Liu; Xueli, Guo

    2017-01-01

    Since the stability of engineering rock masses has important practical significance to projects like mining, tunneling, and petroleum engineering, it is necessary to study mechanical properties and stability prediction methods for rocks, cementing materials that are composed of minerals in all shapes and sizes. Rocks will generate acoustic emission during damage failure processes, which is deemed as an effective means of monitoring the stability of coal rocks. In the meantime, actual mining a...

  10. Background noise of acoustic emission signals in sodium piping loop

    International Nuclear Information System (INIS)

    Mori, Y.; Aoki, K.; Kuribayashi, K.; Kishi, T.; Sakakibara, Y.

    1985-01-01

    Background noise measurement in the frequency range of acoustic emission (AE) signals was made on the sodium piping loops of a 50 MW steam generator test facility in the Power Reactor and Nuclear Fuel Development Corporation (PNC). During the dynamic characteristics test of the steam generator over a wide range of operating conditions, the background noise generated on the pipe surface was measured using wideband AE sensor externally mounted with waveguide. Data were obtained for the effect of power loads of steam generator on both amplitude and frequency spectra of background noise signals. Source and nature of background noise were established

  11. Acoustic emission measurements in petroleum-related rock mechanics

    Energy Technology Data Exchange (ETDEWEB)

    Unander, Tor Erling

    2002-07-01

    Acoustic emission activity in rock has usually been studied in crystalline rock, which reflects that rock mechanics has also mostly been occupied with such rocks in relations to seismology, mining and tunneling. On the other hand, petroleum-related rock mechanics focuses on the behaviour of sedimentary rock. Thus, this thesis presents a general study of acoustic emission activity in sedimentary rock, primarily in sandstone. Chalk, limestone and shale have also been tested, but to much less degree because the AE activity in these materials is low. To simplify the study, pore fluids have not been used. The advent of the personal computer and computerized measuring equipment have made possible new methods both for measuring and analysing acoustic emissions. Consequently, a majority of this work is devoted to the development and implementation of new analysis techniques. A broad range of topics are treated: (1) Quantification of the AE activity level, assuming that the event rate best represents the activity. An algorithm for estimating the event rate and a methodology for objectively describing special changes in the activity e.g., onset determination, are presented. (2) Analysis of AE waveform data. A new method for determining the source energy of an AE event is presented, and it is shown how seismic source theory can be used to analyze even intermediate quality data. Based on these techniques, it is shown that a major part of the measured AE activity originates from a region close to the sensor, not necessarily representing the entire sample. (3) An improved procedure for estimating source locations is presented. The main benefit is a procedure that better handles arrival time data with large errors. Statistical simulations are used to quantify the uncertainties in the locations. The analysis techniques are developed with the application to sedimentary rock in mind, and in two articles, the techniques are used in the study of such materials. The work in the first

  12. Electrical Resistance and Acoustic Emission Measurements for Monitoring the Structural Behavior of CFRP Laminate

    KAUST Repository

    Zhou, Wei

    2015-07-12

    Electrical resistance and acoustic emission (AE) measurement are jointly used to monitor the degradation in CFRP laminates subjected to tensile tests. The objective of this thesis is to perform a synergertic analysis between a passive and an active methods to better access how these perform when used for Structural Health Moni- toring (SHM). Laminates with three different stacking sequences: [0]4, [02/902]s and [+45/ − 45]2s are subjected to monotonic and cyclic tensile tests. In each laminate, we carefully investigate which mechanisms of degradation can or cannot be detect- ed by each technique. It is shown that most often, that acoustic emission signals start before any electrical detection is possible. This is is explained based on the redundance of the electrical network that makes it less sensitive to localized damages. Based on in depth study of AE signals clustering, a new classification is proposed to recognize the different damage mechanims based on only two parameters: the RA (rise time/amplitude) and the duration of the signal.

  13. Multivariate data-driven modelling and pattern recognition for damage detection and identification for acoustic emission and acousto-ultrasonics

    International Nuclear Information System (INIS)

    Torres-Arredondo, M-A; Fritzen, C-P; Tibaduiza, D-A; Mujica, L E; Rodellar, J; McGugan, M; Toftegaard, H; Borum, K-K

    2013-01-01

    Different methods are commonly used for non-destructive testing in structures; among others, acoustic emission and ultrasonic inspections are widely used to assess structures. The research presented in this paper is motivated by the need to improve the inspection capabilities and reliability of structural health monitoring (SHM) systems based on ultrasonic guided waves with focus on the acoustic emission and acousto-ultrasonics techniques. The use of a guided wave based approach is driven by the fact that these waves are able to propagate over relatively long distances, and interact sensitively and uniquely with different types of defect. Special attention is paid here to the development of efficient SHM methodologies. This requires robust signal processing techniques for the correct interpretation of the complex ultrasonic waves. Therefore, a variety of existing algorithms for signal processing and pattern recognition are evaluated and integrated into the different proposed methodologies. As a contribution to solve the problem, this paper presents results in damage detection and classification using a methodology based on hierarchical nonlinear principal component analysis, square prediction measurements and self-organizing maps, which are applied to data from acoustic emission tests and acousto-ultrasonic inspections. At the end, the efficiency of these methodologies is experimentally evaluated in diverse anisotropic composite structures. (paper)

  14. Use of Modal Acoustic Emission to Monitor Damage Progression in Carbon Fiber/Epoxy and Implications for Composite Structures

    Science.gov (United States)

    Waller, J. M.; Nichols, C. T.; Wentzel, D. J.; Saulsberry R. L.

    2010-01-01

    Broad-band modal acoustic emission (AE) data was used to characterize micromechanical damage progression in uniaxial IM7 and T1000 carbon fiber-epoxy tows and an IM7 composite overwrapped pressure vessel (COPV) subjected to an intermittent load hold tensile stress profile known to activate the Felicity ratio (FR). Damage progression was followed by inspecting the Fast Fourier Transforms (FFTs) associated with acoustic emission events. FFT analysis revealed the occurrence of cooperative micromechanical damage events in a frequency range between 100 kHz and 1 MHz. Evidence was found for the existence of a universal damage parameter, referred to here as the critical Felicity ratio, or Felicity ratio at rupture (FR*), which had a value close to 0.96 for the tows and the COPV tested. The implications of using FR* to predict failure in carbon/epoxy composite materials and related composite components such as COPVs are discussed. Trends in the FFT data are also discussed; namely, the difference between the low and high energy events, the difference between early and late-life events, comparison of IM7 and T1000 damage progression, and lastly, the similarity of events occurring at the onset of significant acoustic emission used to calculate the FR.

  15. Relationship of acoustic emission to the kinetics and micromechanism of fatigue failure of high-strength steel with a martensitic structure

    International Nuclear Information System (INIS)

    Romaniv, O.N.; Kirillov, K.I.; Zima, Yu.V.; Nikiforchin, G.N.

    1987-01-01

    Techniques and results are presented for the rules of change in acoustic emission in fatigue crack propagation in hardened and low-temperature tempered 40Kh steel intended, in this study, for use as a reactor material. The results of the acoustic measurements are compared with data of quantitative aimed microfractography conducted during mechanical fracture tests

  16. Acoustic lenses

    International Nuclear Information System (INIS)

    Kittmer, C.A.

    1983-03-01

    Acoustic lenses focus ultrasound to produce pencil-like beams with reduced near fields. When fitted to conventional (flat-faced) transducers, such lenses greatly improve the ability to detect and size defects. This paper describes a program developed to design acoustic lenses for use in immersion or contact inspection, using normal or angle beam mode with flat or curved targets. Lens surfaces are circular in geometry to facilitate machining. For normal beam inspection of flat plate, spherical or cylindrical lenses are used. For angle beam or curved surface inspections, a compound lens is required to correct for the extra induced aberration. Such a lens is aspherical with one radius of curvature in the plane of incidence, and a different radius of curvature in the plane perpendicular to the incident plane. The resultant beam profile (i.e., location of the acoustic focus, beam diameter, 6 dB working range) depends on the degree of focusing and the transducer used. The operating frequency and bandwidth can be affected by the instrumentation used. Theoretical and measured beam profiles are in good agreement. Various applications, from zone focusing used for defect sizing in thick plate, to line focusing for pipe weld inspection, are discussed

  17. Acoustic Noise Prediction of the Amine Swingbed ISS ExPRESS Rack Payload

    Science.gov (United States)

    Welsh, David; Smith, Holly; Wang, Shuo

    2010-01-01

    Acoustics plays a vital role in maintaining the health, safety, and comfort of crew members aboard the International Space Station (ISS). In order to maintain this livable and workable environment, acoustic requirements have been established to ensure that ISS hardware and payload developers account for the acoustic emissions of their equipment and develop acoustic mitigations as necessary. These requirements are verified by an acoustic emissions test of the integrated hardware. The Amine Swingbed ExPRESS (Expedite the PRocessing of ExperimentS to Space) rack payload creates a unique challenge to the developers in that the payload hardware is transported to the ISS in phases, making an acoustic emissions test on the integrated flight hardware impossible. In addition, the payload incorporates a high back pressure fan and a diaphragm vacuum pump, which are recognized as significant and complex noise sources. In order to accurately predict the acoustic emissions of the integrated payload, the individual acoustic noise sources and paths are first characterized. These characterizations are conducted though a series of acoustic emissions tests on the individual payload components. Secondly, the individual acoustic noise sources and paths are incorporated into a virtual model of the integrated hardware. The virtual model is constructed with the use of hybrid method utilizing the Finite Element Acoustic (FEA) and Statistical Energy Analysis (SEA) techniques, which predict the overall acoustic emissions. Finally, the acoustic model is validated though an acoustic characterization test performed on an acoustically similar mock-up of the flight unit. The results of the validated acoustic model are then used to assess the acoustic emissions of the flight unit and define further acoustic mitigation efforts.

  18. Optical sensor for real-time weld defect detection

    Science.gov (United States)

    Ancona, Antonio; Maggipinto, Tommaso; Spagnolo, Vincenzo; Ferrara, Michele; Lugara, Pietro M.

    2002-04-01

    In this work we present an innovative optical sensor for on- line and non-intrusive welding process monitoring. It is based on the spectroscopic analysis of the optical VIS emission of the welding plasma plume generated in the laser- metal interaction zone. Plasma electron temperature has been measured for different chemical species composing the plume. Temperature signal evolution has been recorded and analyzed during several CO2-laser welding processes, under variable operating conditions. We have developed a suitable software able to real time detect a wide range of weld defects like crater formation, lack of fusion, excessive penetration, seam oxidation. The same spectroscopic approach has been applied for electric arc welding process monitoring. We assembled our optical sensor in a torch for manual Gas Tungsten Arc Welding procedures and tested the prototype in a manufacturing industry production line. Even in this case we found a clear correlation between the signal behavior and the welded joint quality.

  19. Design, implementation and testing of a fuzzy control scheme for laser welding

    NARCIS (Netherlands)

    Jauregui Becker, Juan Manuel; Aalderink, B.J.; Aalderink, Benno; Aarts, Ronald G.K.M.; Olde Benneker, Jeroen; Meijer, J.

    2008-01-01

    A fuzzy logic controller (FLC) scheme has been developed for laser welding. Process light emissions are measured and combined to determine the current status of the welding process. If the process is not in a desired welding state, the FLC will adapt the laser power. The FLC has been demonstrated

  20. Simulation of non-destructive inspections and acoustic emission measurements involving guided waves

    International Nuclear Information System (INIS)

    Baronian, V; Lhemery, A; Bonnet-BenDhia, A-S

    2009-01-01

    In a structure that guides elastic waves, a discontinuity (defect, shape variation) causes scattering (reflection, partial extinction or mode conversion). Two modal formulations have been developed to link separate models dealing with the calculation of the modal decomposition, with the generation and reception of guided waves (GW), with their scattering. The first concerns pulse-echo configurations (involving a single transducer), the other concerns pitch-catch configurations (two transducers involved). A new finite element (FE) method has been developed to compute the scattering by an arbitrary discontinuity, based on the modal decomposition of the field. Perfectly transparent boundary conditions (Dirichlet-to-Neuman boundaries) are developed, allowing the FE computation zone to be reduced to a minimum. A specific variational problem including these boundary conditions was obtained and solved using FE tools. By combining the modal formulations, the new FE scheme and tools for GW radiation, propagation and reception based on the Semi-Analytical Finite Element (SAFE) method, a new simulation tool has been developed. It can address almost arbitrary configurations of GW nondestructive testing. Moreover, a source inside the FE computation zone can be defined so that configurations of testing by acoustic emission can also be simulated. Examples of use of this tool are shown, some dealing with junctions of complex geometry between two guides, other with surface or bulk sources of acoustic emission.

  1. Acoustic Emission Monitoring of Cementitious Wasteforms

    International Nuclear Information System (INIS)

    Spasova, L.M.; Ojovan, M.I.

    2013-01-01

    A summary is presented of the potential of non-destructive acoustic emission (AE) method to be applied for structures immobilising nuclear wastes. The use and limitations of the method are discussed with given examples of experimental configurations and results obtained from AE monitoring and data analysis of two different processes addressing particular issues related to the nuclear waste immobilisation. These are (a) corrosion of aluminium, classified as intermediate level waste (ILW) in the UK, encapsulated in cementitious structures and (b) partial melting and solidification during cooling of granite at a pressure of 0.15 GPa which simulates the conditions in a deep borehole disposal of canisters of vitrified high level waste (HLW). Methodology for analysis of the collected data and characterisation of the potential AE sources is performed at different steps including simple signals count and more complex signal parameter-based approach and advanced signal processing. The AE method has been shown as a potential tool for monitoring and inspection of structures immobilising nuclear wastes in relation to the time progress of different interactions of the waste with the encapsulating matrix or the wasteform with the hosting environment for permanent disposal. (author)

  2. Characterization of airborne particles generated from metal active gas welding process.

    Science.gov (United States)

    Guerreiro, C; Gomes, J F; Carvalho, P; Santos, T J G; Miranda, R M; Albuquerque, P

    2014-05-01

    This study is focused on the characterization of particles emitted in the metal active gas welding of carbon steel using mixture of Ar + CO2, and intends to analyze which are the main process parameters that influence the emission itself. It was found that the amount of emitted particles (measured by particle number and alveolar deposited surface area) are clearly dependent on the distance to the welding front and also on the main welding parameters, namely the current intensity and heat input in the welding process. The emission of airborne fine particles seems to increase with the current intensity as fume-formation rate does. When comparing the tested gas mixtures, higher emissions are observed for more oxidant mixtures, that is, mixtures with higher CO2 content, which result in higher arc stability. These mixtures originate higher concentrations of fine particles (as measured by number of particles by cm(3) of air) and higher values of alveolar deposited surface area of particles, thus resulting in a more severe worker's exposure.

  3. Standard practice for determining damage-Based design Stress for fiberglass reinforced plastic (FRP) materials using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This practice details procedures for establishing the direct stress and shear stress damage-based design values for use in the damage-based design criterion for materials to be used in FRP vessels and other composite structures. The practice uses data derived from acoustic emission examination of four-point beam bending tests and in-plane shear tests (see ASME Section X, Article RT-8). 1.2 The onset of lamina damage is indicated by the presence of significant acoustic emission during the reload portion of load/reload cycles. "Significant emission" is defined with historic index. 1.3 Units - The values stated in inch-pound units are to be regarded as standard. The values given in brackets are mathematical conversions to SI units which are provided for information only and are not considered standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health pr...

  4. Diagnostics of glass fiber reinforced polymers and comparative analysis of their fabrication techniques with the use of acoustic emission

    Science.gov (United States)

    Bashkov, O. V.; Bryansky, A. A.; Panin, S. V.; Zaikov, V. I.

    2016-11-01

    Strength properties of the glass fiber reinforced polymers (GFRP) fabricated by vacuum and vacuum autoclave molding techniques were analyzed. Measurements of porosity of the GFRP parts manufactured by various molding techniques were conducted with the help of optical microscopy. On the basis of experimental data obtained by means of acoustic emission hardware/software setup, the technique for running diagnostics and forecasting the bearing capacity of polymeric composite materials based on the result of three-point bending tests has been developed. The operation principle of the technique is underlined by the evaluation of the power function index change which takes place on the dependence of the total acoustic emission counts versus the loading stress.

  5. Welding induced residual stress evaluation using laser-generated Rayleigh waves

    Science.gov (United States)

    Ye, Chong; Zhou, Yuanlai; Reddy, Vishnu V. B.; Mebane, Aaron; Ume, I. Charles

    2018-04-01

    Welding induced residual stress could affect the dimensional stability, fatigue life, and chemical resistance of the weld joints. Ultrasonic method serves as an important non-destructive tool for the residual stress evaluation due to its easy implementation, low cost and wide application to different materials. Residual stress would result in the ultrasonic wave velocity variation, which is the so called acoustoelastic effect. In this paper, Laser/EMAT ultrasonic technique was proposed to experimentally study the relative velocity variation ΔV/V of Rayleigh wave, which has the potential to evaluate surface/subsurface longitudinal residual stress developed during the Gas Metal Arc Welding process. Broad band ultrasonic waves were excited by pulsed Q-Switched Nd: YAG laser. An electromagnetic acoustic transducer (EMAT) attached to the welded plates was used to capture the Rayleigh wave signals propagating along the weld seam direction. Different time of flight measurements were conducted by varying the distance between the weld seam and Rayleigh wave propagating path in the range of 0 to 45 mm. The maximum relative velocity difference was found on the weld seam. With the increasing distance away from the weld seam, the relative velocity difference sharply decreased to negative value. With further increase in distance, the relative velocity difference slowly increased and approached zero. The distribution of relative velocity variations indicates that tensile stress appears in the melted zone as it becomes compressive near the heat-affected zone.

  6. Automated valve fault detection based on acoustic emission parameters and support vector machine

    Directory of Open Access Journals (Sweden)

    Salah M. Ali

    2018-03-01

    Full Text Available Reciprocating compressors are one of the most used types of compressors with wide applications in industry. The most common failure in reciprocating compressors is always related to the valves. Therefore, a reliable condition monitoring method is required to avoid the unplanned shutdown in this category of machines. Acoustic emission (AE technique is one of the effective recent methods in the field of valve condition monitoring. However, a major challenge is related to the analysis of AE signal which perhaps only depends on the experience and knowledge of technicians. This paper proposes automated fault detection method using support vector machine (SVM and AE parameters in an attempt to reduce human intervention in the process. Experiments were conducted on a single stage reciprocating air compressor by combining healthy and faulty valve conditions to acquire the AE signals. Valve functioning was identified through AE waveform analysis. SVM faults detection model was subsequently devised and validated based on training and testing samples respectively. The results demonstrated automatic valve fault detection model with accuracy exceeding 98%. It is believed that valve faults can be detected efficiently without human intervention by employing the proposed model for a single stage reciprocating compressor. Keywords: Condition monitoring, Faults detection, Signal analysis, Acoustic emission, Support vector machine

  7. Ultrasonic inspection of tube to tube plate welds

    International Nuclear Information System (INIS)

    Telford, D.W.; Peat, T.S.

    1985-01-01

    To monitor the deterioration of a weld between a tube and tube plate which has been repaired by a repair sleeve inside the tube and brazed at one end to the tube, ultrasound from a crystal at the end of a rod is launched, in the form of Lamb-type waves, into the tube through the braze and allowed to travel along the tube to the weld and be reflected back along the tube. The technique may also be used for the type of heat exchanger in which, during construction, the tubes are welded to the tube plate via external sleeves in which case the ultrasound is used in a similar manner to inspect the sleeve/tube plate weld. an electromagnetic transducer may be used to generate the ultrasound. The ultrasonic head comprising the crystal and an acoustic baffle is mounted on a Perspex (RTM) rod which may be rotated by a stepping motor. Echo signals from the region of deterioration may be isolated by use of a time gate in the receiver. The device primarily detects circumferentially orientated cracks, and may be used in heat exchangers in nuclear power plants. (author)

  8. Acoustic Emission Monitoring of Incipient in Journal Bearings - Part I : Detectability and measurement for bearing damages

    International Nuclear Information System (INIS)

    Yoon, Dong Jin; Kwon, Oh Yang; Chung, Min Hwa; Kim, Kyung Woong

    1994-01-01

    In contrast to the machinery using rolling element bearings, systems with journal bearings generally operate in large scale and under severe loading condition such as steam generator turbines and internal combustion engines. Failure of the bearings in these machinery can result in the system breakdown. To avoid the time consuming repair and considerable economic loss, the detection of incipient failure in journal bearings becomes very important. In this experimental approach, acoustic emission monitoring is applied to the detection of incipient failure caused by several types of abnormal operating condition most probable in the journal bearing systems. It has been known that the intervention of foreign materials, insufficient lubrication and misassembly etc. are principal factors to cause bearing failure and distress. The experiment was conducted under such designed conditions as hard particles in the lubrication layer, insufficient lubrication, and metallic contact in the simulated journal bearing system. The results showed that acoustic emission could be an effective tool to detect the incipient failure in journal bearings

  9. Quantitative evaluation of rejuvenators to restore embrittlement temperatures in oxidized asphalt mixtures using acoustic emission

    Science.gov (United States)

    Sun, Zhe; Farace, Nicholas; Arnold, Jacob; Behnia, Behzad; Buttlar, William G.; Reis, Henrique

    2015-03-01

    Towards developing a method capable to assess the efficiency of rejuvenators to restore embrittlement temperatures of oxidized asphalt binders towards their original, i.e., unaged values, three gyratory compacted specimens were manufactured with mixtures oven-aged for 36 hours at 135 °C. In addition, one gyratory compacted specimen manufactured using a short-term oven-aged mixture for two hours at 155 °C was used for control to simulate aging during plant production. Each of these four gyratory compacted specimens was then cut into two cylindrical specimen 5 cm thick for a total of six 36-hour oven-aged specimens and two short term aging specimens. Two specimens aged for 36 hours and the two short-term specimens were then tested using an acoustic emission approach to obtain base acoustic emission response of short-term and severely-aged specimens. The remaining four specimens oven-aged for 36 hours were then treated by spreading their top surface with rejuvenator in the amount of 10% of the binder by weight. These four specimens were then tested using the same acoustic emission approach after two, four, six, and eight weeks of dwell time. It was observed that the embrittlement temperatures of the short-term aged and severely oven-aged specimens were -25 °C and - 15 °C, respectively. It was also observed that after four weeks of dwell time, the rejuvenator-treated samples had recuperated the original embrittlement temperatures. In addition, it was also observed that the rejuvenator kept acting upon the binder after four weeks of dwell time; at eight weeks of dwell time, the specimens had an embrittlement temperature about one grade cooler than the embrittlement temperature corresponding to the short-term aged specimen.

  10. Vizualizace procesu tavného svařování

    OpenAIRE

    Kraus, Jan

    2014-01-01

    The presented work deals with a rating of the welding process from the view of welding possibility based on a nondestructive testing record by an acoustic emission passive method (AE). The measuring are carried out on guaranteed welding materials and difficult welding materials. The material (metal-graphic and frakt-graphic) and mechanic verification of a weld creation is placed after the welding process and the reaction of the metals with a different chemical composition. There is also the a...

  11. Monitoring and Failure Analysis of Corroded Bridge Cables under Fatigue Loading Using Acoustic Emission Sensors

    Directory of Open Access Journals (Sweden)

    Hui Li

    2012-03-01

    Full Text Available Cables play an important role in cable-stayed systems, but are vulnerable to corrosion and fatigue damage. There is a dearth of studies on the fatigue damage evolution of corroded cable. In the present study, the acoustic emission (AE technology is adopted to monitor the fatigue damage evolution process. First, the relationship between stress and strain is determined through a tensile test for corroded and non-corroded steel wires. Results show that the mechanical performance of corroded cables is changed considerably. The AE characteristic parameters for fatigue damage are then established. AE energy cumulative parameters can accurately describe the fatigue damage evolution of corroded cables. The failure modes in each phase as well as the type of acoustic emission source are determined based on the results of scanning electron microscopy. The waveform characteristics, damage types, and frequency distribution of the corroded cable at different damage phases are collected. Finally, the number of broken wires and breakage time of the cables are determined according to the variation in the margin index.

  12. Monitoring and Failure Analysis of Corroded Bridge Cables under Fatigue Loading Using Acoustic Emission Sensors

    Science.gov (United States)

    Li, Dongsheng; Ou, Jinping; Lan, Chengming; Li, Hui

    2012-01-01

    Cables play an important role in cable-stayed systems, but are vulnerable to corrosion and fatigue damage. There is a dearth of studies on the fatigue damage evolution of corroded cable. In the present study, the acoustic emission (AE) technology is adopted to monitor the fatigue damage evolution process. First, the relationship between stress and strain is determined through a tensile test for corroded and non-corroded steel wires. Results show that the mechanical performance of corroded cables is changed considerably. The AE characteristic parameters for fatigue damage are then established. AE energy cumulative parameters can accurately describe the fatigue damage evolution of corroded cables. The failure modes in each phase as well as the type of acoustic emission source are determined based on the results of scanning electron microscopy. The waveform characteristics, damage types, and frequency distribution of the corroded cable at different damage phases are collected. Finally, the number of broken wires and breakage time of the cables are determined according to the variation in the margin index. PMID:22666009

  13. Fatigue crack propagation of super duplex stainless steel with dispersed structure and time-frequency analysis of acoustic emission

    Science.gov (United States)

    Nam, Ki-Woo; Kang, Chang-Yong; Do, Jae-Yoon; Ahn, Seok-Hwan; Lee, Sang-Kee

    2001-06-01

    The fatigue crack propagation of super duplex stainless steel was investigated for the effect of various volume fractions of the austenite phase by changing the heat treatment temperature. We also analyzed acoustic emission signals obtained during the fatigue crack propagation by the time-frequency analysis method. As the temperature of the heat treatment increased, the volume fraction of austenite decreased and coarse grain was obtained. The specimen treated at 1200 had a longer fatigue life and slower rate of crack growth. Results of time-frequency analysis of acoustic emission signals during the fatigue test showed the main frequency of 200-300 kHz to have no correlation with heat treatment and crack length, and the 500 kHz signal to be due to dimples and separation of inclusion.

  14. Determination of Elements and Carbon Content of Stainless Steel Welded Pipeline

    Directory of Open Access Journals (Sweden)

    Pavel Hudeček

    2016-01-01

    Full Text Available Find out defects or problems of welds are not so simple from time to time. Specially, if weld has been made in rough environmental conditions like high temperature, dusty wind and humidity. It is important to assure have good conditions to realize basic step of welding. For welding, have been used welding procedures specification and procedure qualification record. However, difficult conditions, documentations rightness or human errors are always here. Common weld defects like cracks, porosity, lack of penetration and distortion can compromise the strength of the base metal, as well as the integrity of the weld. According of site inspection, there were suspicion of inclusions, leaker or segregation in root of weld. Surface treatment after welding and keep the intervals between single welds to not overheat the pipes. To recognize those suspicions, mechanical testing around weld joint, determination of carbon content and inductively coupled plasma atomic emission spectroscopy will be done.

  15. Mechanical seal monitoring technique by acoustic emission measurements

    Energy Technology Data Exchange (ETDEWEB)

    Kataoka, Tadashi; Fujita, Yoshihiro; Kawaguchi, Kazunori; Saito, Kazuhiro; Yokota, Setsuo; Hisada, Yasuhide; Masahiro, Komatsu

    1987-09-20

    This report describes a technique for mechanical seal monitoring through acoustic emission (AE) measurement. The equipment consists of an AE sensor, preamplifier, multiplexer, main amplifier, effective value transducer and computer system. When the sealed liquid pressure undergoes a large change, the seal surface configuration is monitored and evaluated accurately through AE measurement. If the mechanical seal surface id damaged or worn, the AE level is kept high or continues to fluctuate largely for a rather long period. When leak occurs, the AE value shows great fluctuations either at extremely low levels or at high levels. The former trend is considered to result from a decrease in solid contact due to an excessive amount of liquid film being formed at the seal surface during leak. In the latter case, the leak is attributed to severe damage to the seal surface. (18 figs, 1 tab, 5 photos, 3 refs)

  16. Relaxor-like behavior of BaTiO.sub.3./sub. crystals from acoustic emission study

    Czech Academy of Sciences Publication Activity Database

    Dul´kin, E.; Petzelt, Jan; Kamba, Stanislav; Mojaev, E.; Roth, M.

    2010-01-01

    Roč. 97, č. 3 (2010), 032903/1-032903/3 ISSN 0003-6951 R&D Projects: GA ČR GAP204/10/0616; GA ČR(CZ) GA202/09/0682 Institutional research plan: CEZ:AV0Z10100520 Keywords : relaxor ferroelectrics * acoustic emission * phase transitions Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.820, year: 2010

  17. Continuous and recurrent testing of acoustic emission sensors; Kontinuierliche und wiederkehrende Pruefung von Schallemissionssensoren

    Energy Technology Data Exchange (ETDEWEB)

    Sause, Markus G.R.; Schmitt, Stefan; Potstada, Philipp [Augsburg Univ. (Germany). Inst. fuer Materials Resource Management, Mechanical Engineering

    2017-08-01

    In many fields of application of acoustic emission, the testing can lead to a lasting change in the sensor characteristics. This can be caused by mechanical damage, thermal stress or use under aggressive environmental conditions. Irrespective of visually testable damages of the sensors, a shift in the spectral sensitivity, a reduction in the absolute sensitivity or a reduction in the signal-to-noise ratio can occur. During the test, this requires a possibility to periodically check the sensors, including the coupling aids used. For recurring testing, recommendations are given in Directive SE 02 ''Verification of acoustic emission sensors and their coupling in the laboratory''. This paper discusses possibilities for continuous monitoring of the sensors during the test and presents an application example for the partly automated recurring testing of acoustic emission sensors using Directive SE 02. For this purpose, a test stand for the supply of the sensors to be tested was constructed and the signal recording and data reduction implemented in freely available software programs. The operating principle is demonstrated using selected case studies. [German] In vielen Anwendungsbereichen der Schallemission kann es bei der Pruefung zu einer nachhaltigen Veraenderung der Sensorcharakteristik kommen. Dies kann durch mechanische Beschaedigung, thermische Belastung oder Verwendung unter aggressiven Umweltbedingungen geschehen. Unabhaengig von visuell pruefbaren Beschaedigungen der Sensoren kann es dabei zu einer Verschiebung der spektralen Empfindlichkeit, einer Verringerung der absoluten Empfindlichkeit oder einer Erniedrigung des Signal-Rausch Verhaeltnis kommen. Bei der Pruefung erfordert dies eine Moeglichkeit zur periodischen Ueberpruefung der Sensoren inklusive der verwendeten Koppelhilfsmittel. Fuer die wiederkehrende Pruefung finden sich entsprechende Handlungsempfehlungen in der Richtlinie SE 02 ''Verifizierung von

  18. Emissions of fluorides from welding processes.

    Science.gov (United States)

    Szewczyńska, Małgorzata; Pągowska, Emilia; Pyrzyńska, Krystyna

    2015-11-01

    The levels of fluoride airborne particulates emitted from welding processes were investigated. They were sampled with the patented IOM Sampler, developed by J. H. Vincent and D. Mark at the Institute of Occupational Medicine (IOM), personal inhalable sampler for simultaneous collection of the inhalable and respirable size fractions. Ion chromatography with conductometric detection was used for quantitative analysis. The efficiency of fluoride extraction from the cellulose filter of the IOM sampler was examined using the standard sample of urban air particle matter SRM-1648a. The best results for extraction were obtained when water and the anionic surfactant N-Cetyl-N-N-N-trimethylammonium bromide (CTAB) were used in an ultrasonic bath. The limits of detection and quantification for the whole procedure were 8μg/L and 24μg/L, respectively. The linear range of calibration was 0.01-10mg/L, which corresponds to 0.0001-0.1mg of fluorides per m(3) in collection of a 20L air sample. The concentration of fluorides in the respirable fraction of collected air samples was in the range of 0.20-1.82mg/m(3), while the inhalable fraction contained 0.23-1.96mg/m(3) of fluorides during an eight-hour working day in the welding room. Copyright © 2015. Published by Elsevier B.V.

  19. Fatigue characteristics of high strength fire resistance steel for frame structure and time-frequency analysis its acoustic emission signal

    International Nuclear Information System (INIS)

    Kim, Hyun Soo; Nam, Ki Woo; Kang, Chang Young

    2000-01-01

    Demand for now nondestructive evaluation are growing to detect fatigue crack growth behavior to predict long term performance of materials and structure in aggressive environments, especially when they are in non-visible area. Acoustic emission technique is well suited to these problems and has drawn a keen interests because of its dynamic detection ability, extreme sensitivity and location of growing defects. In this study, we analysed acoustic emission signals obtained in fatigue and tensile test of high strength fire resistance steel for frame structure with time-frequency analysis methods. The main frequency range is different in the noise and the fatigue crack propagation. It could be classified that it were also generated by composite fracture mechanics of cleavage, dimple, inclusion separation etc

  20. Anomalous acoustic effect during martensitic transformations in titanium nickelide base alloys

    International Nuclear Information System (INIS)

    Plotnikov, V.A.; Kokhanenko, D.V.

    2002-01-01

    One carried out experiments to determine effect of external static stress on martensitic transformations and acoustic emission, Martensitic transformations in titanium nickelide base alloys under mechanical stress were determined to change nature of acoustic emission to anomalous one - cycling of transformations under gradual increase of mechanical stress during direct martensitic transformation was followed by increase of acoustic emission energy instead of reduction. The mentioned nature of acoustic emission is indicative of essential effect of external stress on martensitic transformations and energy dissipation during transformations [ru

  1. Acoustic Emission Based In-process Monitoring in Robot Assisted Polishing

    DEFF Research Database (Denmark)

    Pilny, Lukas; Bissacco, Giuliano; De Chiffre, Leonardo

    The applicability of acoustic emission (AE) measurements for in-process monitoring in the Robot Assisted Polishing (RAP) process was investigated. Surface roughness measurements require interruption of the process, proper surface cleaning and measurements that sometimes necessitate removal...... improving the efficiency of the process. It also allows for intelligent process control and generally enhances the robustness and reliability of the automated RAP system in industrial applications....... of the part from the machine tool. In this study, development of surface roughness during polishing rotational symmetric surfaces by the RAP process was inferred from AE measurements. An AE sensor was placed on a polishing tool, and a cylindrical rod of Vanadis 4E steel having an initial turned surface...

  2. Assessment of the Biological Effects of Welding Fumes Emitted From Metal Active Gas and Manual Metal Arc Welding in Humans.

    Science.gov (United States)

    Dewald, Eva; Gube, Monika; Baumann, Ralf; Bertram, Jens; Kossack, Veronika; Lenz, Klaus; Reisgen, Uwe; Kraus, Thomas; Brand, Peter

    2015-08-01

    Emissions from a particular welding process, metal inert gas brazing of zinc-coated steel, induce an increase in C-reactive protein. In this study, it was investigated whether inflammatory effects could also be observed for other welding procedures. Twelve male subjects were separately exposed to (1) manual metal arc welding fumes, (2) filtered air, and (3) metal active gas welding fumes for 6 hours. Inflammatory markers were measured in serum before, and directly, 1 and 7 days after exposure. Although C-reactive protein concentrations remained unchanged, neutrophil concentrations increased directly after exposure to manual metal arc welding fumes, and endothelin-1 concentrations increased directly and 24 hours after exposure. After exposure to metal active gas and filtered air, endothelin-1 concentrations decreased. The increase in the concentrations of neutrophils and endothelin-1 may characterize a subclinical inflammatory reaction, whereas the decrease of endothelin-1 may indicate stress reduction.

  3. Optimum Position of Acoustic Emission Sensors for Ship Hull Structural Health Monitoring Based on Deep Machine Learning

    DEFF Research Database (Denmark)

    Kappatos, Vassilios; Karvelis, Petros; Georgoulas, George

    2018-01-01

    In this paper a method for the estimation of the optimum sensor positions for acoustic emission localization on ship hull structures is presented. The optimum sensor positions are treated as a classification (localization) problem based on a deep learning paradigm. In order to avoid complex...

  4. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  5. Exposure of healthy subjects with emissions from a gas metal arc welding process: part 3--biological effect markers and lung function.

    Science.gov (United States)

    Brand, P; Bischof, K; Siry, L; Bertram, J; Schettgen, T; Reisgen, U; Kraus, T; Gube, M

    2013-01-01

    Metal active gas welding (MAG) is a widely-used welding technique resulting in high emissions of welding fume particles. This study investigated whether short-term exposure to these fume particles results in changes in lung function and early stages of inflammatory reactions. Twelve healthy, young male subjects were exposed to MAG fumes for 6 h with three different exposure concentrations in a three-fold cross-over study design. Exposure was performed in the "Aachen Workplace Simulation Laboratory" under controlled conditions with constant fume concentration. Fume concentrations were 0, 1, and 2.5 mg m(-3) in randomized order. Before and after each exposure, spirometry, and impulse oscillometry were performed and breath condensate samples were collected in order to quantify inflammatory markers like Nitrate, Nitrite, Nitrotyrosine, Hydroxyprolin and Malondialdehyde. A significant dependency on the exposure concentration could not be established for any of the endpoint parameters. In healthy, young subjects neither changes in spirometry nor changes in inflammatory markers measured in exhaled breath condensate could be detected after short-term exposure.

  6. Shear dilatancy and acoustic emission in dry and saturated granular materials

    Science.gov (United States)

    Brodsky, E. E.; Siman-Tov, S.

    2017-12-01

    Shearing of granular materials plays a strong role in naturally sheared systems as landslides and faults. Many works on granular flows have concentrated on dry materials, but relatively little work has been done on water saturated sands. Here we experimentally investigate dry versus saturated quartz-rich sand to understand the effect of the fluid medium on the rheology and acoustic waves emission of the sheared sand. The sand was sheared in a rotary shear rheometer under applied constant normal stress boundary at low (100 µm/s) to high (1 m/s) velocities. Mechanical, acoustic data and deformation were continuously recorded and imaged. For dry and water saturated experiments the granular volume remains constant for low shear velocities ( 10-3 m/s) and increases during shearing at higher velocities ( 1 m/s). Continuous imaging of the sheared sand show that the steady state shear band thickness is thicker during the high velocity steps. No significant change observed in the shear band thickness between dry and water saturated experiments. In contrast, the amount of dilation during water saturated experiments is about half the value measured for dry material. The measured decrease cannot be explained by shear band thickness change as such is not exist. However, the reduced dilation is supported by our acoustic measurements. In general, the event rate and acoustic event amplitudes increase with shear velocity. While isolated events are clearly detected during low velocities at higher the events overlap, resulting in a noisy signal. Although detection is better for saturated experiments, during the high velocity steps the acoustic energy measured from the signal is lower compared to that recorded for dry experiments. We suggest that the presence of fluid suppresses grain motion and particles impacts leading to mild increase in the internal pressure and therefore for the reduced dilation. In addition, the viscosity of fluids may influence the internal pressure via

  7. The ultrasonic testing of austenitic welds and claddings as described in the handbooks of the IIW

    International Nuclear Information System (INIS)

    Neumann, E.; Wuestenberg, H.

    1991-01-01

    The handbooks of the International Institute of Welding (IIW) are to give guidance in the use of ultrasonic testing techniques developed for austenitic welded joints and platings, and serve as a pattern for working out testing instructions for these special tests. Basically these handbooks consist of the metallurgical description of the test subjects; sound propagation in acoustically anisotropic structures; description of testing techniques, and guidance in preparing testing instructions. (orig./DG) [de

  8. Defects detection on the welded reinforcing steel with self-shielded wires by vibration tests

    Directory of Open Access Journals (Sweden)

    Crâştiu Ion

    2017-01-01

    Full Text Available The aim of this paper is the development and validation of a vibroacustic technique to welding defects detection, especially for welded reinforcing structures. In welded structures subjected to dynamic cyclic loads may appear and propagate fatigue cracks due to local structural damage. These cracks may initiate due to the technological parameters used in welding process, or due to environmental operating conditions. By the means of Finite Element Method (FEM, the natural frequencies and shape modes of more welded steel specimens are determined. The analysis is carried out in undamaged condition as well as damaged one, after artificially induced damages. The experimental measurement of the vibroacustic response is carried out by using a condenser microphone, which is suitable for high-fidelity acoustic measurements in the frequency range of 20 – 20.000 Hz. The vibration responses of the welded specimens, in free-free conditions, are carried out using algorithms based on Fast Fourier Transform (FFT, and Prony's series. The results are compared to modal parameters estimated using FE Analysis.

  9. Spectroscopic analysis technique for arc-welding process control

    Science.gov (United States)

    Mirapeix, Jesús; Cobo, Adolfo; Conde, Olga; Quintela, María Ángeles; López-Higuera, José-Miguel

    2005-09-01

    The spectroscopic analysis of the light emitted by thermal plasmas has found many applications, from chemical analysis to monitoring and control of industrial processes. Particularly, it has been demonstrated that the analysis of the thermal plasma generated during arc or laser welding can supply information about the process and, thus, about the quality of the weld. In some critical applications (e.g. the aerospace sector), an early, real-time detection of defects in the weld seam (oxidation, porosity, lack of penetration, ...) is highly desirable as it can reduce expensive non-destructive testing (NDT). Among others techniques, full spectroscopic analysis of the plasma emission is known to offer rich information about the process itself, but it is also very demanding in terms of real-time implementations. In this paper, we proposed a technique for the analysis of the plasma emission spectrum that is able to detect, in real-time, changes in the process parameters that could lead to the formation of defects in the weld seam. It is based on the estimation of the electronic temperature of the plasma through the analysis of the emission peaks from multiple atomic species. Unlike traditional techniques, which usually involve peak fitting to Voigt functions using the Levenberg-Marquardt recursive method, we employ the LPO (Linear Phase Operator) sub-pixel algorithm to accurately estimate the central wavelength of the peaks (allowing an automatic identification of each atomic species) and cubic-spline interpolation of the noisy data to obtain the intensity and width of the peaks. Experimental tests on TIG-welding using fiber-optic capture of light and a low-cost CCD-based spectrometer, show that some typical defects can be easily detected and identified with this technique, whose typical processing time for multiple peak analysis is less than 20msec. running in a conventional PC.

  10. A monitoring of superconducting magnets by acoustic emission

    International Nuclear Information System (INIS)

    Nomura, Harehiko; Tateishi, Hiroshi; Onishi, Toshitada

    1990-01-01

    Since superconducting magnets (SCM) are going to be indispensable to magnetic levitated train, nuclear fusion, magnetic resonating imaging, rotational machines, etc., they must be placed great reliance on its repetitional operations. But without appropriate evaluating methods, these promising techniques must remain still in science levels and hard to be transferable to real human technologies. SCM, being used under dynamical operation with linking other electro-magnetic systems as said above, induce high voltage from which monitoring superconducting to normal transitional voltage is difficult to distinguish. To solve this problem, monitoring SCM by Acoustic Emission (AE) from themselves, have been found effective, in particular, during the dynamical energizing of them. As for a demonstration, this paper will report mainly how to monitor 3 MJ-SCM and a few results of the experiments aquired both by counting and locational mode of AE in pulsed and repeated operations of the magnet. Some discussions on the AE monitorings are also made along the main issues to be solved in future. (author)

  11. Acoustic emission for interlaminar toughness testing of CFRP: Evaluation of the crack growth due to burst analysis

    Czech Academy of Sciences Publication Activity Database

    Lissek, F.; Haegerb, A.; Knoblauch, V.; Hloch, Sergej; Pude, F.; Kaufeld, M.

    2018-01-01

    Roč. 136, č. 1 (2018), s. 55-62 ISSN 1359-8368 Institutional support: RVO:68145535 Keywords : DCB * interlaminar toughness testing * acoustic emission * CFRP * burst analysis Subject RIV: JQ - Machines ; Tools Impact factor: 4.727, year: 2016 http://www.sciencedirect.com/science/article/pii/S1359836817313720

  12. Acoustic emission for interlaminar toughness testing of CFRP: Evaluation of the crack growth due to burst analysis

    Czech Academy of Sciences Publication Activity Database

    Lissek, F.; Haegerb, A.; Knoblauch, V.; Hloch, Sergej; Pude, F.; Kaufeld, M.

    2018-01-01

    Roč. 136, č. 1 (2018), s. 55-62 ISSN 1359-8368 Institutional support: RVO:68145535 Keywords : DCB * interlaminar toughness testing * acoustic emission * CFRP * burst analysis Subject RIV: JQ - Machines ; Tools Impact factor: 4.727, year: 2016 http://www. science direct.com/ science /article/pii/S1359836817313720

  13. Determination of bearing steel heat treatment with the use of the acoustic emission method

    Directory of Open Access Journals (Sweden)

    T. Z. Wozniak

    2010-10-01

    Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon, steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperature estimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology also accelerates the bainitic transformation.

  14. Determination of bearing steel heat treatment with the use of the acoustic emission method

    Directory of Open Access Journals (Sweden)

    T.Z. Woźniak

    2010-07-01

    Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon,steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperatureestimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology alsoaccelerates the bainitic transformation.

  15. Reduction of residual strains in weldments in explosion welding

    International Nuclear Information System (INIS)

    Tsemakhovich, B.D.

    1985-01-01

    Peculiarities of large-size item strains in explosion cladding have been investigated. Causes of explosion-welded item destruction under the action of reflected waves have been established by means of the acoustic analysis of the item-support system. It is suggested to use grit as a support which permits to decrease 3-4 times and stabilize residual strains and reduce to minimum the probability of crack appearance

  16. Acoustic emission monitoring of leakage through seal-plug in PHWR systems

    Energy Technology Data Exchange (ETDEWEB)

    Jha, S K; Badgujar, B P; Goswami, G L [Bhabha Atomic Research Centre, Bombay (India). Atomic Fuels Div.; Patel, R J; Bhattacharya, S; Agrawal, R G [Bhabha Atomic Research Centre, Mumbai (India). Refuelling Technology Division

    1994-12-31

    Acoustic Emission (AE) technique is being developed as an in-service inspection tool for monitoring the leakage through seal-plugs in Pressurised Heavy Water Reactors (PHWRs). Time as well as frequency domain analysis have been utilised during the experiment carried out at Bhabha Atomic Research Centre (BARC) using test set up simulating the pressure and temperature conditions. The work involved were to determine the temperature profile on end-fitting, effect of pressure and temperature on leakage etc. This paper discusses various relationships like signal-level vs. pressure, frequency spectrum of signal, signal-level vs. leakage based on the above experimental work. (author). 4 refs., 6 figs.

  17. Correlation analysis between ceramic insulator pollution and acoustic emissions

    Directory of Open Access Journals (Sweden)

    Benjamín Álvarez-Nasrallah

    2015-01-01

    Full Text Available Most of the studies related to insulator pollution are normally performed based on individual analysis among leakage current, relative humidity and equivalent salt deposit density (ESDD. This paper presents a correlation analysis between the leakage current and the acoustic emissions measured in a 230 kV electrical substations in the city of Barranquilla, Colombia. Furthermore, atmospheric variables were considered to develop a characterization model of the insulator contamination process. This model was used to demonstrate that noise emission levels are a reliable indicator to detect and characterize pollution on high voltage insulators. The correlation found amount the atmospheric, electrical and sound variables allowed to determine the relations for the maintenance of ceramic insulators in high-polluted areas. In this article, the results on the behavior of the leakage current in ceramic insulators and the sound produced with different atmospheric conditions are shown, which allow evaluating the best time to clean the insulator at the substation. Furthermore, by experimentation on site and using statistical models, the correlation between ambient variables and the leakage current of insulators in an electrical substation was obtained. Some of the problems that bring the external noise were overcome using multiple microphones and specialized software that enabled properly filter the sound and better measure the variables.

  18. Laser method of acoustical emission control from vibrating surfaces

    Science.gov (United States)

    Motyka, Zbigniew

    2013-01-01

    For limitation of the noise in environment, the necessity occurs of determining and location of sources of sounds emitted from surfaces of many machines and devices, assuring in effect the possibility of suitable constructional changes implementation, targeted at decreasing of their nuisance. In the paper, the results of tests and calculations are presented for plane surface sources emitting acoustic waves. The tests were realized with the use of scanning laser vibrometer which enabled remote registration and the spectral analysis of the surfaces vibrations. The known hybrid digital method developed for determination of sound wave emission from such surfaces divided into small finite elements was slightly modified by distinguishing the phase correlations between such vibrating elements. The final method being developed may find use in wide range of applications for different forms of vibrations of plane surfaces.

  19. Literature Review: Theory and Application of In-Line Inspection Technologies for Oil and Gas Pipeline Girth Weld Defection

    Science.gov (United States)

    Feng, Qingshan; Li, Rui; Nie, Baohua; Liu, Shucong; Zhao, Lianyu; Zhang, Hong

    2016-01-01

    Girth weld cracking is one of the main failure modes in oil and gas pipelines; girth weld cracking inspection has great economic and social significance for the intrinsic safety of pipelines. This paper introduces the typical girth weld defects of oil and gas pipelines and the common nondestructive testing methods, and systematically generalizes the progress in the studies on technical principles, signal analysis, defect sizing method and inspection reliability, etc., of magnetic flux leakage (MFL) inspection, liquid ultrasonic inspection, electromagnetic acoustic transducer (EMAT) inspection and remote field eddy current (RFDC) inspection for oil and gas pipeline girth weld defects. Additionally, it introduces the new technologies for composite ultrasonic, laser ultrasonic, and magnetostriction inspection, and provides reference for development and application of oil and gas pipeline girth weld defect in-line inspection technology. PMID:28036016

  20. A technique for the deconvolution of the pulse shape of acoustic emission signals back to the generating defect source

    International Nuclear Information System (INIS)

    Houghton, J.R.; Packman, P.F.; Townsend, M.A.

    1976-01-01

    Acoustic emission signals recorded after passage through the instrumentation system can be deconvoluted to produce signal traces indicative of those at the generating source, and these traces can be used to identify characteristics of the source

  1. [Acoustic emission diagnostic techniques for high-field high current-density super inducting poles

    International Nuclear Information System (INIS)

    1990-01-01

    Acoustic emission technology was introduced in the late 1970's to monitor superconducting magnets. It has now been firmly established that acoustic signals in superconducting magnets are emitted principally by mechanical events such as conductor strain, conductor motion, frictional motion, and epoxy cracking. Despite earlier suggestions, flux motion, except during flux jumping, does not appear to be an important source of AE signals in superconducting magnets. Of these several potential sources of AE signals in superconducting magnets, mechanical disturbances have been identified to be most important in high-performance, ''adiabatic'' magnets such as the dipoles used in accelerators. These mechanical disturbances are transitory, each generating a packet of AE signals that can be located with sensors. Source identification and location has been achieved with a number of superconducting magnets. In this section, the basic principle for the operation of adiabatic magnets is discussed, followed by presentation of some of the important experimental results relevant to the question of premature quench obtained at MIT

  2. Acoustic emission results obtained from testing the ZB-1 intermediate scale pressure vessel

    International Nuclear Information System (INIS)

    Hutton, P.H.; Kurtz, R.J.; Pappas, R.A.; Dawson, J.F.; Dake, L.S.; Skorpik, J.R.

    1985-09-01

    Acoustic emission (AE) monitoring of flaw growth in an intermediate scale vessel during cyclic loading at 65 0 C and 288 0 C is described in this report. The report deals with background, methodology, and results. The work discussed is of major significance in a program supported by NRC to develop and demonstrate application of AE monitoring for continuous surveillance of reactor pressure boundaries to detect and evaluate growing flaws. Several areas of technical concern are addressed. Results support the feasibility of effective continuous monitoring

  3. Avalanche dynamics of structural phase transitions in shape memory alloys by acoustic emission spectroscopy

    International Nuclear Information System (INIS)

    Ludwig, Benno

    2009-01-01

    In this work the avalanche dynamics of five shape memory samples has been analyzed by acoustic emission spectroscopy. The acoustic emission spectroscopy is particularly suitable for this analysis as it couples with high sensitivity to small structural changes caused by nucleation processes, interface movements, or variant rearrangements [91]. Owing to its high time resolution it provides a statistical approach to describe the jerky and intermittent character of the avalanche dynamics [20]. Rate-dependent cooling and heating runs have been conducted in order to study time-dependent aspects of the transition dynamics of the single crystals Ni 63 Al 37 , Au 50.5 Cd 49.5 , and Fe 68.8 Pd single 31.2 , and the polycrystalline sample Fe 68.8 Pd poly 31.2 . Moreover, a ferromagnetic Ni 52 Mn 23 Ga 25 single crystal has been studied by temperature cycles under an applied magnetic field and additionally by magnetic-field cycles at a constant temperature in the martensitic phase. All samples analyzed in this work show power law behavior in the acoustic emission features amplitude, energy, and duration, which indicates scale-free behavior. The access to these power law spectra allows an investigation of energy barriers separating the metastable states, which give rise to avalanche transition dynamics. By performing rate-dependent experiments the importance of thermal fluctuations and the impact of martensite respectively twin stabilization processes have been examined. In the case of the Ni 52 Mn 23 Ga 25 sample, the magnetic-field-induced variant rearrangement at slow field cycles leads to stronger signals than the rearrangement at quick cycles. This behavior can be explained by twin stabilization processes, which are accompanied by a reduction of the twin boundary mobility. For Ni 63 Al 37 , the combination of relevant thermal fluctuations, different involved time scales, and a high degree of intrinsic disorder leads to a lower acoustic activity and weaker signals under

  4. Avalanche dynamics of structural phase transitions in shape memory alloys by acoustic emission spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Ludwig, Benno

    2009-09-24

    In this work the avalanche dynamics of five shape memory samples has been analyzed by acoustic emission spectroscopy. The acoustic emission spectroscopy is particularly suitable for this analysis as it couples with high sensitivity to small structural changes caused by nucleation processes, interface movements, or variant rearrangements [91]. Owing to its high time resolution it provides a statistical approach to describe the jerky and intermittent character of the avalanche dynamics [20]. Rate-dependent cooling and heating runs have been conducted in order to study time-dependent aspects of the transition dynamics of the single crystals Ni{sub 63}Al{sub 37}, Au{sub 50.5}Cd{sub 49.5}, and Fe{sub 68.8}Pd{sup single}{sub 31.2}, and the polycrystalline sample Fe{sub 68.8}Pd{sup poly}{sub 31.2}. Moreover, a ferromagnetic Ni{sub 52}Mn{sub 23}Ga{sub 25} single crystal has been studied by temperature cycles under an applied magnetic field and additionally by magnetic-field cycles at a constant temperature in the martensitic phase. All samples analyzed in this work show power law behavior in the acoustic emission features amplitude, energy, and duration, which indicates scale-free behavior. The access to these power law spectra allows an investigation of energy barriers separating the metastable states, which give rise to avalanche transition dynamics. By performing rate-dependent experiments the importance of thermal fluctuations and the impact of martensite respectively twin stabilization processes have been examined. In the case of the Ni{sub 52}Mn{sub 23}Ga{sub 25} sample, the magnetic-field-induced variant rearrangement at slow field cycles leads to stronger signals than the rearrangement at quick cycles. This behavior can be explained by twin stabilization processes, which are accompanied by a reduction of the twin boundary mobility. For Ni{sub 63}Al{sub 37}, the combination of relevant thermal fluctuations, different involved time scales, and a high degree of

  5. Study of the uniform corrosion of non alloy and stainless steels: combined utilization of acoustic emission and electrochemical techniques

    International Nuclear Information System (INIS)

    Jaubert, Lionel

    2004-01-01

    In chemical and petrochemical industry, uniform corrosion induces important economic and security disappointments. The mechanisms of this damaging corrosion mode are well understood, but methods for on-line detection are badly missing. Acoustic emission technique presents, to palliate this lack, potentialities that have been studied in an instrumented laboratory loop allowing the simulation of industrial uniform corrosion conditions. In acidic media, acoustic activity is related to the hydrogen evolution resulting from proton reduction; it is therefore well correlated to the damage severity. In neutral aerated media, the deposit formation of corrosion products is not very emissive. Yet, a specific study of frequency parameters allows detection of corrosion evolution, but in that case, the quantification of corrosion rate remains difficult. A subsidiary study confirms the technique applicability in the case of 'acidic' corrosion, even in very noisy conditions. (author) [fr

  6. Enhanced sources of acoustic power surrounding AR 11429

    International Nuclear Information System (INIS)

    Donea, Alina; Hanson, Christopher

    2013-01-01

    Multi-frequency power maps of the local acoustic oscillations show acoustic enhancements (''acoustic-power halos'') at high frequencies surrounding large active region. Computational seismic holography reveals a high-frequency ''acoustic-emission halo'', or ''seismic glory'' surrounding large active regions. In this study, we have applied computational seismic holography to map the seismic seismic source density surrounding AR 11429. Studies of HMI/SDO Doppler data, shows that the ''acoustic halos'' and the ''seismic glories'' are prominent at high frequencies 5–8 mHz. We investigate morphological properties of acoustic-power and acoustic emission halos around an active region to see if they are spatially correlated. Details about the local magnetic field from vectormagnetograms of AR 11429 are included. We identify a 15'' region of seismic deficit power (dark moat) shielding the white-light boundary of the active region. The size of the seismic moat is related to region of intermediate magnetic field strength. The acoustic moat is circled by the halo of enhanced seismic amplitude as well as enhanced seismic emission. Overall, the results suggest that features are related. However, if we narrow the frequency band to 5.5 – 6.5 mHz, we find that the seismic source density dominates over the local acoustic power, suggesting the existence of sources that emit more energy downward into the solar interior than upward toward the solar surface.

  7. Monitoring of pipeline hydrostatic testing with artificial flaws applying acoustic emission and ultra-sonic techniques; Monitoracao de teste hidrostatico de tubos com descontinuidades artificiais empregando as tecnicas de emissao acustica e ultra-som

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Sergio Damasceno [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2003-07-01

    Charts and parameters used to perform and analyzing the acoustic emission data collected during the hydrostatic test in pipe samples build in API XL 60 with 20 inches of diameter and 14 millimeters of thickness are shown. These pipes had internal and external artificial flaws done by electro-erosion process with aspect ratio 1 x 20. A relationship between acoustic emission results, ultrasound and J-Integral were established using the applied pressurization sequence. Characteristics values of acoustic emission signals were shown as a criteria of field tests. (author)

  8. Feasibility of using acoustic emission to determine in-process tool wear

    Energy Technology Data Exchange (ETDEWEB)

    Lazarus, L.J.

    1996-04-01

    Acoustic emission (AE) was evaluated for its ability to predict and recognize failure of cutting tools during machining processes when the cutting tool rotates and the workpiece is stationary. AE output was evaluated with a simple algorithm. AE was able to detect drill failure when the transducer was mounted on the workpiece holding fixture. Drill failure was recognized as size was reduced to 0.0003 in. diameter. The ability to predict failure was reduced with drill size, drill material elasticity, and tool coating. AE output for the turning process on a lathe was compared to turning tool insert wear. The turning tool must have sufficient wear to produce a detectable change in AE output to predict insert failure.

  9. Investigating deformation processes in AM60 magnesium alloy using the acoustic emission technique

    International Nuclear Information System (INIS)

    Mathis, K.; Chmelik, F.; Janecek, M.; Hadzima, B.; Trojanova, Z.; Lukac, P.

    2006-01-01

    Microstructure changes in an AM60 magnesium alloy were monitored using the acoustic emission (AE) technique during tensile tests in the temperature range from 20 to 300 deg. C. The correlation of the AE signal and the deformation processes is discussed. It is shown, using transmission electron and light microscopy, that the character of the AE response is associated with various modes of mechanical twinning at lower temperatures, whereas at higher temperatures also the influence of non-basal dislocations on the AE response must be taken into account

  10. Acoustic emission monitoring of preservice testing at Watts Bar Unit 1 Nuclear Reactor

    International Nuclear Information System (INIS)

    Hutton, P.H.; Pappas, R.A.; Friesel, M.A.

    1985-02-01

    Acoustic emission (AE) monitoring of selected pressure boundary areas at TVA's Watts Bar, Unit 1 Nuclear Plant in the US during hot functional preservice testing is described. Background, methodology, and results are included. The work discussed here is a major milestone in a program supported by the US NRC to develop and demonstrate application of AE monitoring for continuous surveillance of reactor pressure boundaries to detect and evaluate growing flaws. The subject work demonstrated that anticipated problem areas can be overcome. Work is continuing to AE monitoring during reactor operation. 3 refs., 6 figs

  11. In situ laser-induced breakdown spectroscopy measurements of chemical compositions in stainless steels during tungsten inert gas welding

    Science.gov (United States)

    Taparli, Ugur Alp; Jacobsen, Lars; Griesche, Axel; Michalik, Katarzyna; Mory, David; Kannengiesser, Thomas

    2018-01-01

    A laser-induced breakdown spectroscopy (LIBS) system was combined with a bead-on-plate Tungsten Inert Gas (TIG) welding process for the in situ measurement of chemical compositions in austenitic stainless steels during welding. Monitoring the weld pool's chemical composition allows governing the weld pool solidification behavior, and thus enables the reduction of susceptibility to weld defects. Conventional inspection methods for weld seams (e.g. ultrasonic inspection) cannot be performed during the welding process. The analysis system also allows in situ study of the correlation between the occurrence of weld defects and changes in the chemical composition in the weld pool or in the two-phase region where solid and liquid phase coexist. First experiments showed that both the shielding Ar gas and the welding arc plasma have a significant effect on the selected Cr II, Ni II and Mn II characteristic emissions, namely an artificial increase of intensity values via unspecific emission in the spectra. In situ investigations showed that this artificial intensity increase reached a maximum in presence of weld plume. Moreover, an explicit decay has been observed with the termination of the welding plume due to infrared radiation during sample cooling. Furthermore, LIBS can be used after welding to map element distribution. For austenitic stainless steels, Mn accumulations on both sides of the weld could be detected between the heat affected zone (HAZ) and the base material.

  12. ANALYSIS OF CHIP FORMATION DURING HARD TURNING THROUGH ACOUSTIC EMISSION

    Directory of Open Access Journals (Sweden)

    Miroslav Neslušan

    2012-01-01

    Full Text Available The paper deals with analysis of chip formation and related aspects of the chip formation during turning hardened steel 100Cr6. The paper draws a comparison of some aspects of the chip formation between turning annealed and hardened roll bearing steel. The results of the analysis show that there is the formation of a segmented chip in the case of hard turning. Frequency of segmentation is very high. A conventional piezoelectric dynamometer limits the frequency response to about 3.5 kHz. On the other hand, the frequency of process fluctuation may by obtained by using accelerometers or acoustic emission. This paper reports about the dynamic character of cutting process when hard turning and correlation among the calculated segmentation frequencies and the experimental analysis.

  13. Characteristics of Acceleration and Acoustic Emission Signals from Mechanical Seals

    International Nuclear Information System (INIS)

    Lee, Do Hwan; Ha, Che Woong

    2015-01-01

    Based on these results, the applicability of acceleration signals for condition monitoring of mechanical seals is examined in the present study. Mechanical seals are used for pumps to prevent excessive leakage that might be occurred between rotational and stationary parts. The mechanical seals account for the major pump component failures. In spite of its importance, there have been few studies on condition monitoring of the components. Recently, some researchers have paid attention to the application of acoustic emission (AE) sensors for the fault detection of seals. The characteristics of acceleration and AE signals obtained from various defects are investigated. In order to prevent excessive leakage from mechanical seals, a condition monitoring technique is necessary. Based on the previous studies on AE techniques for seal monitoring, the signal characteristics from accelerometer

  14. Characteristics of Acceleration and Acoustic Emission Signals from Mechanical Seals

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Do Hwan; Ha, Che Woong [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    Based on these results, the applicability of acceleration signals for condition monitoring of mechanical seals is examined in the present study. Mechanical seals are used for pumps to prevent excessive leakage that might be occurred between rotational and stationary parts. The mechanical seals account for the major pump component failures. In spite of its importance, there have been few studies on condition monitoring of the components. Recently, some researchers have paid attention to the application of acoustic emission (AE) sensors for the fault detection of seals. The characteristics of acceleration and AE signals obtained from various defects are investigated. In order to prevent excessive leakage from mechanical seals, a condition monitoring technique is necessary. Based on the previous studies on AE techniques for seal monitoring, the signal characteristics from accelerometer.

  15. Temperature and emissivity determination of liquid steel S235

    Science.gov (United States)

    Schöpp, H.; Sperl, A.; Kozakov, R.; Gött, G.; Uhrlandt, D.; Wilhelm, G.

    2012-06-01

    Temperature determination of liquid metals is difficult but a necessary tool for improving materials and processes such as arc welding in the metal-working industry. A method to determine the surface temperature of the weld pool is described. A TIG welding process and absolute calibrated optical emission spectroscopy are used. This method is combined with high-speed photography. 2D temperature profiles are obtained. The emissivity of the radiating surface has an important influence on the temperature determination. A temperature dependent emissivity for liquid steel is given for the spectral region between 650 and 850 nm.

  16. Temperature and emissivity determination of liquid steel S235

    International Nuclear Information System (INIS)

    Schöpp, H; Kozakov, R; Gött, G; Uhrlandt, D; Sperl, A; Wilhelm, G

    2012-01-01

    Temperature determination of liquid metals is difficult but a necessary tool for improving materials and processes such as arc welding in the metal-working industry. A method to determine the surface temperature of the weld pool is described. A TIG welding process and absolute calibrated optical emission spectroscopy are used. This method is combined with high-speed photography. 2D temperature profiles are obtained. The emissivity of the radiating surface has an important influence on the temperature determination. A temperature dependent emissivity for liquid steel is given for the spectral region between 650 and 850 nm. (paper)

  17. Acoustic Emission Technique Applied in Textiles Mechanical Characterization

    Directory of Open Access Journals (Sweden)

    Rios-Soberanis Carlos Rolando

    2017-01-01

    Full Text Available The common textile architecture/geometry are woven, braided, knitted, stitch boded, and Z-pinned. Fibres in textile form exhibit good out-of-plane properties and good fatigue and impact resistance, additionally, they have better dimensional stability and conformability. Besides the nature of the textile, the architecture has a great role in the mechanical behaviour and mechanisms of damage in textiles, therefore damage mechanisms and mechanical performance in structural applications textiles have been a major concern. Mechanical damage occurs to a large extent during the service lifetime consequently it is vital to understand the material mechanical behaviour by identifying its mechanisms of failure such as onset of damage, crack generation and propagation. In this work, textiles of different architecture were used to manufacture epoxy based composites in order to study failure events under tensile load by using acoustic emission technique which is a powerful characterization tool due to its link between AE data and fracture mechanics, which makes this relation a very useful from the engineering point of view.

  18. Acoustic emission of fire damaged fiber reinforced concrete

    Science.gov (United States)

    Mpalaskas, A. C.; Matikas, T. E.; Aggelis, D. G.

    2016-04-01

    The mechanical behavior of a fiber-reinforced concrete after extensive thermal damage is studied in this paper. Undulated steel fibers have been used for reinforcement. After being exposed to direct fire action at the temperature of 850°C, specimens were subjected to bending and compression in order to determine the loss of strength and stiffness in comparison to intact specimens and between the two types. The fire damage was assessed using nondestructive evaluation techniques, specifically ultrasonic pulse velocity (UPV) and acoustic emission (AE). Apart from the strong, well known, correlation of UPV to strength (both bending and compressive), AE parameters based mainly on the frequency and duration of the emitted signals after cracking events showed a similar or, in certain cases, better correlation with the mechanical parameters and temperature. This demonstrates the sensitivity of AE to the fracture incidents which eventually lead to failure of the material and it is encouraging for potential in-situ use of the technique, where it could provide indices with additional characterization capability concerning the mechanical performance of concrete after it subjected to fire.

  19. Standard practice for examination of liquid-Filled atmospheric and Low-pressure metal storage tanks using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This practice covers guidelines for acoustic emission (AE) examinations of new and in-service aboveground storage tanks of the type used for storage of liquids. 1.2 This practice will detect acoustic emission in areas of sensor coverage that are stressed during the course of the examination. For flat-bottom tanks these areas will generally include the sidewalls (and roof if pressure is applied above the liquid level). The examination may not detect flaws on the bottom of flat-bottom tanks unless sensors are located on the bottom. 1.3 This practice may require that the tank experience a load that is greater than that encountered in normal use. The normal contents of the tank can usually be used for applying this load. 1.4 This practice is not valid for tanks that will be operated at a pressure greater than the examination pressure. 1.5 It is not necessary to drain or clean the tank before performing this examination. 1.6 This practice applies to tanks made of carbon steel, stainless steel, aluminum and oth...

  20. Investigation of correlation of LF power modulation of light in natural and artificial illumination situations and acoustic emission

    Science.gov (United States)

    Kleeberg, Florian P.; Gutzmann, Holger L.; Weyer, Cornelia; Weiß, Jürgen; Dörfler, Joachim; Hahlweg, Cornelius F.

    2014-09-01

    The present paper is a follow up of a paper presented in 2013 at the Novel Optical Systems conference in the session on Optics and Music. It is derived from an ongoing study on the human perception of combined optical and acoustical periodical stimuli. Originating from problems concerning artificial illumination and certain machinery with coherent optical and acoustical emissions there are effects to be observed which are interesting in the context of occupational medicine. It seems, that acoustic stimuli in the frequency range of the flicker fusion and below might lead to unexpected perceptible effects beyond those of the single stimuli. The effect of infrasound stimuli as a whole body perception seems to be boosted. Because of the difficulties in evaluation of physical and psychological effects of such coherent stimuli in a first step we question if such coherence is perceivable at all. Further, the problem of modulation of optical signals by acoustical signal is concerned. A catalogue of scenarios and 'effects to look for' including measurement concepts is presented and discussed.

  1. Thermal Cracking in Westerly Granite Monitored Using Direct Wave Velocity, Coda Wave Interferometry, and Acoustic Emissions

    Science.gov (United States)

    Griffiths, L.; Lengliné, O.; Heap, M. J.; Baud, P.; Schmittbuhl, J.

    2018-03-01

    To monitor both the permanent (thermal microcracking) and the nonpermanent (thermo-elastic) effects of temperature on Westerly Granite, we combine acoustic emission monitoring and ultrasonic velocity measurements at ambient pressure during three heating and cooling cycles to a maximum temperature of 450°C. For the velocity measurements we use both P wave direct traveltime and coda wave interferometry techniques, the latter being more sensitive to changes in S wave velocity. During the first cycle, we observe a high acoustic emission rate and large—and mostly permanent—apparent reductions in velocity with temperature (P wave velocity is reduced by 50% of the initial value at 450°C, and 40% upon cooling). Our measurements are indicative of extensive thermal microcracking during the first cycle, predominantly during the heating phase. During the second cycle we observe further—but reduced—microcracking, and less still during the third cycle, where the apparent decrease in velocity with temperature is near reversible (at 450°C, the P wave velocity is decreased by roughly 10% of the initial velocity). Our results, relevant for thermally dynamic environments such as geothermal reservoirs, highlight the value of performing measurements of rock properties under in situ temperature conditions.

  2. Leak Detection in Water-Filled Small-Diameter Polyethylene Pipes by Means of Acoustic Emission Measurements

    OpenAIRE

    Alberto Martini; Marco Troncossi; Alessandro Rivola

    2016-01-01

    The implementation of effective strategies to manage leaks represents an essential goal for all utilities involved with drinking water supply in order to reduce water losses affecting urban distribution networks. This study concerns the early detection of leaks occurring in small-diameter customers’ connections to water supply networks. An experimental campaign was carried out in a test bed to investigate the sensitivity of Acoustic Emission (AE) monitoring to water leaks. Damages were artifi...

  3. PORTABLE ACOUSTIC MONITORING PACKAGE (PAMP)

    Energy Technology Data Exchange (ETDEWEB)

    John l. Loth; Gary J. Morris; George M. Palmer; Richard Guiler; Deepak Mehra

    2003-07-01

    The 1st generation acoustic monitoring package was designed to detect and analyze weak acoustic signals inside natural gas transmission lines. Besides a microphone it housed a three-inch diameter aerodynamic acoustic signal amplifier to maximize sensitivity to leak induced {Delta}p type signals. The theory and test results of this aerodynamic signal amplifier was described in the master's degree thesis of our Research Assistant Deepak Mehra who is about to graduate. To house such a large three-inch diameter sensor required the use of a steel 300-psi rated 4 inch weld neck flange, which itself weighed already 29 pounds. The completed 1st generation Acoustic Monitoring Package weighed almost 100 pounds. This was too cumbersome to mount in the field, on an access port at a pipeline shut-off valve. Therefore a 2nd generation and truly Portable Acoustic Monitor was built. It incorporated a fully self-contained {Delta}p type signal sensor, rated for line pressures up to 1000 psi with a base weight of only 6 pounds. This is the Rosemont Inc. Model 3051CD-Range 0, software driven sensor, which is believed to have industries best total performance. Its most sensitive unit was purchased with a {Delta}p range from 0 to 3 inch water. This resulted in the herein described 2nd generation: Portable Acoustic Monitoring Package (PAMP) for pipelines up to 1000 psi. Its 32-pound total weight includes an 18-volt battery. Together with a 3 pound laptop with its 4-channel data acquisition card, completes the equipment needed for field acoustic monitoring of natural gas transmission pipelines.

  4. Acoustic emission diagnosis of concrete-piles damaged by earthquakes

    International Nuclear Information System (INIS)

    Shiotami, Tomoki; Sakaino, Norio; Ohtsu, Masayasu; Shigeishi, Mitsuhiro

    1997-01-01

    Earthquakes often impose unexpected damage on structures. Concerning the soundness of the structure, the upper portion is easily estimated by visual observation, while the lower portion located in deep underground is difficult to be estimated. Thus there exist few effective methods to investigate underground structures. In this paper, a new inspection technique for damage evaluation of concrete-piles utilizing acoustic emission (AE) is proposed, and is verified by a series of experiments. Firstly, such basic characteristics as the attenuation and effective wave-guides for detecting AE underground, are examined through laboratory tests. Secondary, fracture tests of full-scale prefabricated concrete piles are conducted, and the characteristics of the AE are examined. Finally, actual concrete-piles attacked by the 1995 Great Hanshin Earthquake are investigated. Results confirm that the estimated damages by the proposed method are in good agreement with actual damaged locations. Thus, the method is very effective for the diagnosis of the concrete-piles.

  5. A wireless acoustic emission sensor remotely powered by light

    International Nuclear Information System (INIS)

    Zahedi, F; Huang, H

    2014-01-01

    In this paper, wireless sensing of acoustic emission (AE) signals using a battery-free sensor node remotely powered by light is presented. The wireless sensor consists of a piezoelectric wafer active sensor (PWAS) for AE signal acquisition and a wireless transponder that performs signal conditioning, frequency conversion, and wireless transmission. For signal conditioning, a voltage follower that consumes less than 2 mW was introduced to buffer the high impedance of the PWAS from the low impedance of the wireless transponder. A photocell-based energy harvester with a stable voltage output was developed to power the voltage follower so that the wireless AE sensor can operate without an external power source. The principle of operation of the battery-free wireless AE sensor node and the sensor interrogation system is described, followed by a detailed description of the hardware implementation. The voltage follower and the wireless channel were characterized by ultrasound pitch–catch and pencil lead break experiments. (paper)

  6. Acoustic emission monitoring of recycled aggregate concrete under bending

    Science.gov (United States)

    Tsoumani, A. A.; Barkoula, N.-M.; Matikas, T. E.

    2015-03-01

    The amount of construction and demolition waste has increased considerably over the last few years, making desirable the reuse of this waste in the concrete industry. In the present study concrete specimens are subjected at the age of 28 days to four-point bending with concurrent monitoring of their acoustic emission (AE) activity. Several concrete mixtures prepared using recycled aggregates at various percentages of the total coarse aggregate and also a reference mix using natural aggregates, were included to investigate their influence of the recycled aggregates on the load bearing capacity, as well as on the fracture mechanisms. The results reveal that for low levels of substitution the influence of using recycled aggregates on the flexural strength is negligible while higher levels of substitution lead into its deterioration. The total AE activity, as well as the AE signals emitted during failure, was related to flexural strength. The results obtained during test processing were found to be in agreement with visual observation.

  7. Wear Resistance Analysis of A359/SiC/20p Advanced Composite Joints Welded by Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    O. Cuevas Mata

    Full Text Available Abstract Advancement in automotive part development demands new cost-effective materials with higher mechanical properties and improved wear resistance as compared to existing materials. For instance, Aluminum Matrix Composites (AMC shows improved mechanical properties as wear and abrasion resistance, high strength, chemical and dimensional stability. Automotive industry has focused in AMC for a variety of applications in automotive parts in order to improve the fuel economy, minimize vehicle emissions, improve design options, and increase the performance. Wear resistance is one of the most important factors in useful life of the automotive components, overall in those components submitted to mechanical systems like automotive brakes and suspensions. Friction Stir Welding (FSW rises as the most capable process to joining AMC, principally for the capacity to weld without compromising their ceramic reinforcement. The aim of this study is focused on the analysis of wear characteristics of the friction-stir welded joint of aluminum matrix reinforced with 20 percent in weight silicon carbide composite (A359/SiC/20p. The experimental procedure consisted in cut samples into small plates and perform three welds on these with a FSW machine using a tool with 20 mm shoulder diameter and 8 mm pin diameter. The wear features of the three welded joints and parent metal were analyzed at constant load applying 5 N and a rotational speed of 100 rpm employing a Pin-on - Disk wear testing apparatus, using a sapphire steel ball with 6 mm diameter. The experimental results indicate that the three welded joints had low friction coefficient compared with the parent metal. The results determine that the FSW process parameters affect the wear resistance of the welded joints owing to different microstructural modifications during welding that causes a low wear resistance on the welded zone.

  8. Acoustic Emission Analysis of Damage Progression in Thermal Barrier Coatings Under Thermal Cyclic Conditions

    Science.gov (United States)

    Appleby, Matthew; Zhu, Dongming; Morscher, Gregory

    2015-01-01

    Damage evolution of electron beam-physical vapor deposited (EBVD-PVD) ZrO2-7 wt.% Y2O3 thermal barrier coatings (TBCs) under thermal cyclic conditions was monitored using an acoustic emission (AE) technique. The coatings were heated using a laser heat flux technique that yields a high reproducibility in thermal loading. Along with AE, real-time thermal conductivity measurements were also taken using infrared thermography. Tests were performed on samples with induced stress concentrations, as well as calcium-magnesium-alumino-silicate (CMAS) exposure, for comparison of damage mechanisms and AE response to the baseline (as-produced) coating. Analysis of acoustic waveforms was used to investigate damage development by comparing when events occurred, AE event frequency, energy content and location. The test results have shown that AE accumulation correlates well with thermal conductivity changes and that AE waveform analysis could be a valuable tool for monitoring coating degradation and provide insight on specific damage mechanisms.

  9. Laser Welding of Coated Press-hardened Steel 22MnB5

    Science.gov (United States)

    Siltanen, Jukka; Minkkinen, Ari; Järn, Sanna

    The press-hardening process is widely used for steels that are used in the automotive industry. Using ultra-high-strength steels enables car manufacturers to build lighter, stronger, and safer vehicles at a reduced cost and generating lower CO2 emissions. In the study, laser welding properties of the coated hot stamped steel 22BMn5 were studied. A constant 900 °C temperature was used to heat the steel plates, and two different furnace times were used in the press-hardening, being 300 and 740 seconds. Some of the plates were shot blasted to see the influence of the partly removed oxide layer on the laser welding and quality. The welding set-up, welding, and testing of the weld specimens complied with the automotive testing code SEP 1220.

  10. Characterization of martensitic transformations using acoustic emission

    International Nuclear Information System (INIS)

    Tatro, C.A.

    1984-01-01

    Acoustic emission (AE) is a highly sensitive technique which can reveal changes in materials not detectable by other means. The goal of this project was to obtain basic information on the AE response to martensitic transformation in steel. This information will enable the use of AE for improved quality assurance testing of rough-cut component blanks and semifinished parts. The AE response was measured as a function of temperature in four steels undergoing martensitic transformation, and the AE response was compared with martensitic start temperature M/sub s/ and finish temperature M/sub f/ obtained by other methods. As measured by AE activity, M/sub s/ occurred as much as 26 0 C higher than previously reported using less sensitive measurement techniques. It was also found that 10 to 30% of an alloy of Fe-0.2% C-27% Ni transformed to martensite during one AE burst. These results show that AE can be used to study transformations both inside and outside the classical M/sub s/-M/sub f/ ranges. The findings will help to achieve the goal of using AE for quality assurance testing, and will add to the knowledge of the basic materials science of martensitic transformations

  11. Experimental study of ultra-thin films mechanical integrity by combined nanoindentation and nano-acoustic emission

    Science.gov (United States)

    Zhang, Zihou

    Advancement of interconnect technology has imposed significant challenge on interface characterization and reliability for blurred interfaces between layers. There is a need for material properties and these miniaturized length scales and assessment of reliability; including the intrinsic film fracture toughness and the interfacial fracture toughness. The nano-meter range of film thicknesses currently employed, impose significant challenges on evaluating these physical quantities and thereby impose significant challenge on the design cycle. In this study we attempted to use a combined nano-indentation and nano-acoustic emission to qualitatively and quantitatively characterize the failure modes in ultra-thin blanket films on Si substrates or stakes of different characteristics. We have performed and analyzed an exhaustive group of testes that cove many diverge combination of film-substrate combination, provided by both Intel and IBM. When the force-indentation depth curve shows excursion, a direct measure of the total energy release rate is estimated. The collected acoustic emission signal is then used to partition the total energy into two segments, one associated with the cohesive fracture toughness of the film and the other is for the adhesive fracture toughness of the interface. The acoustic emission signal is analyzed in both the time and frequency domain to achieve such energy division. In particular, the signal time domain analysis for signal skewness, time of arrival and total energy content are employed with the proper signal to noise ratio. In the frequency domain, an expansive group of acoustic emission signals are utilized to construct the details of the power spectral density. A bank of band-pass filters are designed to sort the individual signals to those associated with adhesive interlayer cracking, cohesive channel cracking, or other system induced noise. The attenuation time and the energy content within each spectral frequency were the key elements

  12. High-power Laser Welding of Thick Steel-aluminum Dissimilar Joints

    Science.gov (United States)

    Lahdo, Rabi; Springer, André; Pfeifer, Ronny; Kaierle, Stefan; Overmeyer, Ludger

    According to the Intergovernmental Panel on Climate Change (IPCC), a worldwide reduction of CO2-emissions is indispensable to avoid global warming. Besides the automotive sector, lightweight construction is also of high interest for the maritime industry in order to minimize CO2-emissions. Using aluminum, the weight of ships can be reduced, ensuring lower fuel consumption. Therefore, hybrid joints of steel and aluminum are of great interest to the maritime industry. In order to provide an efficient lap joining process, high-power laser welding of thick steel plates (S355, t = 5 mm) and aluminum plates (EN AW-6082, t = 8 mm) is investigated. As the weld seam quality greatly depends on the amount of intermetallic phases within the joint, optimized process parameters and control are crucial. Using high-power laser welding, a tensile strength of 10 kN was achieved. Based on metallographic analysis, hardness tests, and tensile tests the potential of this joining method is presented.

  13. Intermittent flow under constant forcing: Acoustic emission from creep avalanches

    Science.gov (United States)

    Salje, Ekhard K. H.; Liu, Hanlong; Jin, Linsen; Jiang, Deyi; Xiao, Yang; Jiang, Xiang

    2018-01-01

    While avalanches in field driven ferroic systems (e.g., Barkhausen noise), domain switching of martensitic nanostructures, and the collapse of porous materials are well documented, creep avalanches (avalanches under constant forcing) were never observed. Collapse avalanches generate particularly large acoustic emission (AE) signals and were hence chosen to investigate crackling noise under creep conditions. Piezoelectric SiO2 has a strong piezoelectric response even at the nanoscale so that we chose weakly bound SiO2 spheres in natural sandstone as a representative for the study of avalanches under time-independent, constant force. We found highly non-stationary crackling noise with four activity periods, each with power law distributed AE emission. Only the period before the final collapse shows the mean field behavior (ɛ near 1.39), in agreement with previous dynamic measurements at a constant stress rate. All earlier event periods show collapse with larger exponents (ɛ = 1.65). The waiting time exponents are classic with τ near 2.2 and 1.32. Creep data generate power law mixing with "effective" exponents for the full dataset with combinations of mean field and non-mean field regimes. We find close agreement with the predicted time-dependent fiber bound simulations, including events and waiting time distributions. Båth's law holds under creep conditions.

  14. Study of brittle crack jump rate using acoustic emission method

    International Nuclear Information System (INIS)

    Yasnij, P.V.; Pokrovskij, V.V.; Strizhalo, V.A.; Dobrovol'skij, Yu.V.

    1987-01-01

    A new peocedure is elaborated to detect brittle jumps of small length (0.1...5mm) occuring both inside the specimen and along the crack front under static and cyclic loading using the phenomena of acoustic emission (AE). Recording of the crack start and stop moments with an AE sensor as well as evaluation of the brittle crack jump length by the after-failure specimen fracture make it possible to find the mean crack propagation rate. Experimental dependences are obtained for the crack propagation rate with a brittle crack jump in steel 15Kh2MFA (σ B =1157 MPa, σ 0.2 =100 MPa) at 293 K and under cyclic loading as a function of the jump length and also as a function of the critical stress intensity factor K jc i corresponding to the crack jump

  15. Design of crude oil storage tank for acoustic emission testing

    International Nuclear Information System (INIS)

    Shukri Mohd; Masrul Nizam Salleh; Abd Razak Hamzah; Norasiah Abd Kasim

    2005-01-01

    The integrity of crude oil storage tank needs to be well managed because they can contain a large inventory of hazardous material and because of the high cost such as cleaning and waste disposal prior to disposal and maintenance. Costs involved in cleaning and inspection can be up to several hundreds thousand Malaysian Ranting. If the floor then proves to be in good condition, these costs have been wasted. Acoustic Emission (AE) is proposed to be use for monitoring the floor of the storage tank on line without doing cleaning and waste disposal. A storage tank will be fabricated for storing the crude oil and then the corrosion process will be monitor using AE method. This paper will discuss the background, material and is technical specification, design and also the difficulties faced during design and fabrication process. (Author)

  16. Prediction of Weld Residual Stress of Narrow Gap Welds

    International Nuclear Information System (INIS)

    Yang, Jun Seog; Huh, Nam Su

    2010-01-01

    The conventional welding technique such as shield metal arc welding has been mostly applied to the piping system of the nuclear power plants. It is well known that this welding technique causes the overheating and welding defects due to the large groove angle of weld. On the other hand, the narrow gap welding(NGW) technique has many merits, for instance, the reduction of welding time, the shrinkage of weld and the small deformation of the weld due to the small groove angle and welding bead width comparing with the conventional welds. These characteristics of NGW affect the deformation behavior and the distribution of welding residual stress of NGW, thus it is believed that the residual stress results obtained from conventional welding procedure may not be applied to structural integrity evaluation of NGW. In this paper, the welding residual stress of NGW was predicted using the nonlinear finite element analysis to simulate the thermal and mechanical effects of the NGW. The present results can be used as the important information to perform the flaw evaluation and to improve the weld procedure of NGW

  17. Springer handbook of acoustics

    CERN Document Server

    2014-01-01

    Acoustics, the science of sound, has developed into a broad interdisciplinary field encompassing the academic disciplines of physics, engineering, psychology, speech, audiology, music, architecture, physiology, neuroscience, and electronics. The Springer Handbook of Acoustics is also in his 2nd edition an unparalleled modern handbook reflecting this richly interdisciplinary nature edited by one of the acknowledged masters in the field, Thomas Rossing. Researchers and students benefit from the comprehensive contents. This new edition of the Handbook features over 11 revised and expanded chapters, new illustrations, and 2 new chapters covering microphone arrays  and acoustic emission.  Updated chapters contain the latest research and applications in, e.g. sound propagation in the atmosphere, nonlinear acoustics in fluids, building and concert hall acoustics, signal processing, psychoacoustics, computer music, animal bioacousics, sound intensity, modal acoustics as well as new chapters on microphone arrays an...

  18. Method and apparatus for generating acoustic waves

    International Nuclear Information System (INIS)

    Rao, G.V.; Gopal, R.

    1982-01-01

    A portable source of acoustic waves comprises a sample of iron-nickel alloy including an austenite phase cooled to become martensite, and a wave guide to transmit the acoustic waves. The source is applied to the pressure boundary region of a pressurized water reactor to simulate an actual metal flaw and test the calibration of the monitoring and surveillance system. With at most 29.7% nickel in the sample, the source provides acoustic emission due to ductile deformation, and with at least 30% nickel the acoustic emission is characteristic of a brittle deformation. Thus, the monitoring and surveillance system can be tested in either or both situations. In the prior art, synthetic waveform signals were used for such calibration but found not suitable for on-line simulation of the surveillance system. This invention provides an improved system in that it generates true acoustic signals. (author)

  19. Tuning avalanche criticality: acoustic emission during the martensitic transformation of a compressed Ni-Mn-Ga single crystal

    Czech Academy of Sciences Publication Activity Database

    Niemann, R.; Baró, J.; Heczko, Oleg; Schultz, L.; Fähler, S.; Vives, E.; Mañosa, L.; Planes, A.

    2012-01-01

    Roč. 86, č. 21 (2012), "214101-1"-"214101-6" ISSN 1098-0121 R&D Projects: GA ČR(CZ) GAP107/11/0391 Institutional research plan: CEZ:AV0Z10100520 Keywords : stress -induced martensitic transformation * Ni-Mn-Ga * magnetic shape memory alloy * ferromagnetic martensite * acoustic emission during transformation Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.767, year: 2012

  20. Preliminary study of acoustic emission (ae) noise signal identification for crude oil storage tank

    International Nuclear Information System (INIS)

    Nurul Ain Ahmad Latif; Shukri Mohd

    2008-08-01

    This preliminary work was carried out to simulate the Acoustic Emission (AE) signal contributed by pitting corrosion, and noise signal from environment during crude oil storage tanks monitoring. The purpose of this study is to prove that acoustic emission (AE) could be used to detect the formation of pitting corrosion in the crude oil storage tank and differentiated it from other sources of noise signal. In this study, the pitting corrosion was simulated by inducing low voltage and low amperage current onto the crude oil storage tank material (ASTM 516 G 70). Water drop, air blow and surface rubbing were applied onto the specimen surface. To simulate the noise signal produce by rain fall, wind blow and other sources of noise during AE crude oil storage tanks monitoring. AE sensor was attached onto the other surface of specimen to acquire all of these AE signals which then has send to AE DiSP 24 data acquisition system for signal conditioning. AE win software has been used to analyse this entire signal. It is found that, simulated pitting corrosion could be detected by AE system and differentiated from other sources of noise by using amplitude analysis. From the amplitude analysis is shown that 20-30 dB is the range amplitude for the blow test, 50-60 dB for surface rubbing test and over than 60 dB for water drop test. (Author)

  1. Method for laser spot welding monitoring

    Science.gov (United States)

    Manassero, Giorgio

    1994-09-01

    As more powerful solid state laser sources appear on the market, new applications become technically possible and important from the economical point of view. For every process a preliminary optimization phase is necessary. The main parameters, used for a welding application by a high power Nd-YAG laser, are: pulse energy, pulse width, repetition rate and process duration or speed. In this paper an experimental methodology, for the development of an electrooptical laser spot welding monitoring system, is presented. The electromagnetic emission from the molten pool was observed and measured with appropriate sensors. The statistical method `Parameter Design' was used to obtain an accurate analysis of the process parameter that influence process results. A laser station with a solid state laser coupled to an optical fiber (1 mm in diameter) was utilized for the welding tests. The main material used for the experimental plan was zinc coated steel sheet 0.8 mm thick. This material and the related spot welding technique are extensively used in the automotive industry, therefore, the introduction of laser technology in production line will improve the quality of the final product. A correlation, between sensor signals and `through or not through' welds, was assessed. The investigation has furthermore shown the necessity, for the modern laser production systems, to use multisensor heads for process monitoring or control with more advanced signal elaboration procedures.

  2. Thermal plasma properties for Ar–Al, Ar–Fe and Ar–Cu mixtures used in welding plasmas processes: I. Net emission coefficients at atmospheric pressure

    International Nuclear Information System (INIS)

    Cressault, Y; Gleizes, A

    2013-01-01

    This article is devoted to the calculation of the net emission coefficient (NEC) of Ar–Al, Ar–Fe and Ar–Cu mixtures at atmospheric pressure for arc welding processes. The results are given in data tables for temperatures between 3 kK and 30 kK, for five plasma thicknesses (0, 0.5, 1, 2, 5 mm) and ten concentrations of metallic vapours (pure gas, 0.01%, 0.1%, 1%, 5%, 10%, 25%, 50%, 75% and pure metal vapours in mass proportions). The results are in good agreement with most of the works published on the subject for such mixtures. They highlight the influence of three parameters on the radiation of the plasma: the NEC is directly related to temperature and inversely related to plasma radius and is highly sensitive to the presence of metal vapours. Finally, numerical data are supplied in tables in order to develop accurate computational modelling of welding arc and to estimate both qualitatively and quantitatively the influence of each metallic vapour on the size and on the shape of the weld pool. (paper)

  3. Investigation on mechanical properties of welded material under different types of welding filler (shielded metal arc welding)

    Science.gov (United States)

    Tahir, Abdullah Mohd; Lair, Noor Ajian Mohd; Wei, Foo Jun

    2018-05-01

    The Shielded Metal Arc Welding (SMAW) is (or the Stick welding) defined as a welding process, which melts and joins metals with an arc between a welding filler (electrode rod) and the workpieces. The main objective was to study the mechanical properties of welded metal under different types of welding fillers and current for SMAW. This project utilized the Design of Experiment (DOE) by adopting the Full Factorial Design. The independent variables were the types of welding filler and welding current, whereas the other welding parameters were fixed at the optimum value. The levels for types of welding filler were by the models of welding filler (E6013, E7016 and E7018) used and the levels for welding current were 80A and 90A. The responses were the mechanical properties of welded material, which include tensile strength and hardness. The experiment was analyzed using the two way ANOVA. The results prove that there are significant effects of welding filler types and current levels on the tensile strength and hardness of the welded metal. At the same time, the ANOVA results and interaction plot indicate that there are significant interactions between the welding filler types and the welding current on both the hardness and tensile strength of the welded metals, which has never been reported before. This project found that when the amount of heat input with increase, the mechanical properties such as tensile strength and hardness decrease. The optimum tensile strength for welded metal is produced by the welding filler E7016 and the optimum of hardness of welded metal is produced by the welding filler E7018 at welding current of 80A.

  4. Real-time monitoring of the laser hot-wire welding process

    Science.gov (United States)

    Liu, Wei; Liu, Shuang; Ma, Junjie; Kovacevic, Radovan

    2014-04-01

    The laser hot-wire welding process was investigated in this work. The dynamics of the molten pool during welding was visualized by using a high-speed charge-coupled device (CCD) camera assisted by a green laser as an illumination source. It was found that the molten pool is formed by the irradiation of the laser beam on the filler wire. The effect of the hot-wire voltage on the stability of the welding process was monitored by using a spectrometer that captured the emission spectrum of the laser-induced plasma plume. The spectroscopic study showed that when the hot-wire voltage is above 9 V a great deal of spatters occur, resulting in the instability of the plasma plume and the welding process. The effect of spatters on the plasma plume was shown by the identified spectral lines of the element Mn I. The correlation between the Fe I electron temperature and the weld-bead shape was studied. It was noted that the electron temperature of the plasma plume can be used to real-time monitor the variation of the weld-bead features and the formation of the weld defects.

  5. Exposure to inhalable, respirable, and ultrafine particles in welding fume.

    Science.gov (United States)

    Lehnert, Martin; Pesch, Beate; Lotz, Anne; Pelzer, Johannes; Kendzia, Benjamin; Gawrych, Katarzyna; Heinze, Evelyn; Van Gelder, Rainer; Punkenburg, Ewald; Weiss, Tobias; Mattenklott, Markus; Hahn, Jens-Uwe; Möhlmann, Carsten; Berges, Markus; Hartwig, Andrea; Brüning, Thomas

    2012-07-01

    This investigation aims to explore determinants of exposure to particle size-specific welding fume. Area sampling of ultrafine particles (UFP) was performed at 33 worksites in parallel with the collection of respirable particles. Personal sampling of respirable and inhalable particles was carried out in the breathing zone of 241 welders. Median mass concentrations were 2.48 mg m(-3) for inhalable and 1.29 mg m(-3) for respirable particles when excluding 26 users of powered air-purifying respirators (PAPRs). Mass concentrations were highest when flux-cored arc welding (FCAW) with gas was applied (median of inhalable particles: 11.6 mg m(-3)). Measurements of particles were frequently below the limit of detection (LOD), especially inside PAPRs or during tungsten inert gas welding (TIG). However, TIG generated a high number of small particles, including UFP. We imputed measurements welding fume. Concentrations were mainly predicted by the welding process and were significantly higher when local exhaust ventilation (LEV) was inefficient or when welding was performed in confined spaces. Substitution of high-emission techniques like FCAW, efficient LEV, and using PAPRs where applicable can reduce exposure to welding fume. However, harmonizing the different exposure metrics for UFP (as particle counts) and for the respirable or inhalable fraction of the welding fume (expressed as their mass) remains challenging.

  6. On the state of acoustic emission analysis in pressure vessel and model vessel testing

    International Nuclear Information System (INIS)

    Morgner, W.; Theis, K.; Henke, F.; Imhof, D.

    1985-01-01

    In the GDR acoustic emission analysis is being applied primarily in connection with hydraulic pressure testing of vessels in chemical industry. It is, however, also used for testing and monitoring of equipment and components in other branches of industry. The state-of-the-art is presented with regard to equipment needed, training of personnel, licensing of testing methods and appropriate testing procedures. In particular, the evaluation of the sum curves and amplitude distributions is explained, using rupture tests of two oxygen cylinders and a compressed-air bottle as examples. (author)

  7. Detecting the Activation of a Self-Healing Mechanism in Concrete by Acoustic Emission and Digital Image Correlation

    Directory of Open Access Journals (Sweden)

    E. Tsangouri

    2013-01-01

    Full Text Available Autonomous crack healing in concrete is obtained when encapsulated healing agent is embedded into the material. Cracking damage in concrete elements ruptures the capsules and activates the healing process by healing agent release. Previously, the strength and stiffness recovery as well as the sealing efficiency after autonomous crack repair was well established. However, the mechanisms that trigger capsule breakage remain unknown. In parallel, the conditions under which the crack interacts with embedded capsules stay black-box. In this research, an experimental approach implementing an advanced optical and acoustic method sets up scopes to monitor and justify the crack formation and capsule breakage of concrete samples tested under three-point bending. Digital Image Correlation was used to visualize the crack opening. The optical information was the basis for an extensive and analytical study of the damage by Acoustic Emission analysis. The influence of embedding capsules on the concrete fracture process, the location of capsule damage, and the differentiation between emissions due to capsule rupture and crack formation are presented in this research. A profound observation of the capsules performance provides a clear view of the healing activation process.

  8. Experimental investigation of starting characteristics and wave propagation from a shallow open cavity and its acoustic emission at supersonic speed

    Science.gov (United States)

    Pandian, S.; Desikan, S. L. N.; Niranjan, Sahoo

    2018-01-01

    Experiments were carried out on a shallow open cavity (L/D = 5) at a supersonic Mach number (M = 1.8) to understand its transient starting characteristics, wave propagation (inside and outside the cavity) during one vortex shedding cycle, and acoustic emission. Starting characteristics and wave propagation were visualized through time resolved schlieren images, while acoustic emissions were captured through unsteady pressure measurements. Results showed a complex shock system during the starting process which includes characteristics of the bifurcated shock system, shock train, flow separation, and shock wave boundary layer interaction. In one vortex shedding cycle, vortex convection from cavity leading edge to cavity trailing edge was observed. Flow features outside the cavity demonstrated the formation and downstream movement of a λ-shock due to the interaction of shock from the cavity leading edge and shock due to vortex and generation of waves on account of shear layer impingement at the cavity trailing edge. On the other hand, interesting wave structures and its propagation were monitored inside the cavity. In one vortex shedding cycle, two waves such as a reflected compression wave from a cavity leading edge in the previous vortex shedding cycle and a compression wave due to the reflection of Mach wave at the cavity trailing edge corner in the current vortex shedding cycle were visualized. The acoustic emission from the cavity indicated that the 2nd to 4th modes/tones are dominant, whereas the 1st mode contains broadband spectrum. In the present studies, the cavity feedback mechanism was demonstrated through a derived parameter coherence coefficient.

  9. Study of the performances of acoustic emission testing for glass fibre reinforced plastic pipes containing defects

    International Nuclear Information System (INIS)

    Villard, D.; Vidal, M.C.

    1995-08-01

    Glass fibre reinforced plastic pipes are more and more often used, in nuclear power plants, for building or replacement of water pipings classified 'nuclear safety'. Tests have been performed to evaluate the performances of acoustic emission testing for in service inspection of these components. The tests were focused on glass fibre reinforced polyester and vinyl-ester pipes, in as received conditions or containing impacts, and intentionally introduced defects. They have been carried out by CETIM, following the ASTM Standard E 1118 (code CARP), to a maximum pressure lever of 25 Bar The results show that the CARP procedure can be used for detection of defects and evaluation of their noxiousness towards internal pressure: most of the tubes containing low energy impacts could not be distinguished from tubes without defect; on the other hand the important noxiousness of lacks of impregnation of roving layer appeared clearly. Complementary tests have been performed on some tubes at a more important pressure lever, for which the damage of the tubes in enough to deteriorate there elastic properties. The results showed that CARP procedure give valuable informations on damage level. It would be interesting to evaluate acoustic emission on tubes containing realistic in-service degradations. (author). 11 refs., 15 figs., 6 tabs., 2 appends

  10. Magnetic Barkhausen noise and magneto acoustic emission in pressure vessel steel

    Energy Technology Data Exchange (ETDEWEB)

    Neyra Astudillo, Miriam Rocío, E-mail: neyra@cnea.gov.ar [IT Sabato, Universidad Nacional de San Martín, UNSAM, Av. General Paz 1499, Buenos Aires (Argentina); Universidad Tecnológica Nacional UTN, Regional Delta, Buenos Aires (Argentina); López Pumarega, María Isabel, E-mail: lopezpum@cnea.gov.ar [Comisión Nacional de Energía Atómica, CNEA, Av. General Paz 1499, Buenos Aires (Argentina); Núñez, Nicolás Marcelo, E-mail: nnunez@cnea.gov.ar [Comisión Nacional de Energía Atómica, CNEA, Av. General Paz 1499, Buenos Aires (Argentina); Pochettino, Alberto, E-mail: alberto.poch@gmail.com [Comisión Nacional de Energía Atómica, CNEA, Av. General Paz 1499, Buenos Aires (Argentina); Instituto de Investigación e Ingeniería Ambiental (3iA), Campus Miguelete, UNSAM, Av. 25 de Mayo y Francia, 1650 San Martín Argentina (Argentina); Ruzzante, José, E-mail: ruzzante@gmail.com [Universidad Tecnológica Nacional UTN, Regional Delta, Buenos Aires (Argentina); Universidad Nacional de Tres de Febrero UNTREF, Caseros, Buenos Aires (Argentina); Universidad Nacional de Chilecito, UNdeC, La Rioja (Argentina)

    2017-03-15

    Magnetic Barkhausen Noise (MBN) and Magneto Acoustic Emission (MAE) were studied in A508 Class II forged steel used for pressure vessels in nuclear power stations. The magnetic experimental determinations were completed with a macro graphic study of sulfides and the texture analysis of the material. The analysis of these results allows us to determine connections between the magnetic anisotropy, texture and microstructure of the material. Results clearly suggest that the plastic flow direction is different from the forging direction indicated by the material supplier - Highlights: • MBN and MAE studied in nuclear power pressure vessel steel. • Comparison with macro graphic study of sulfides and texture analysis of the material. • Connections with magnetic anisotropy, texture and microstructure of material. • Plastic flow direction different from the forging direction indicated.

  11. Magnetic Barkhausen noise and magneto acoustic emission in pressure vessel steel

    International Nuclear Information System (INIS)

    Neyra Astudillo, Miriam Rocío; López Pumarega, María Isabel; Núñez, Nicolás Marcelo; Pochettino, Alberto; Ruzzante, José

    2017-01-01

    Magnetic Barkhausen Noise (MBN) and Magneto Acoustic Emission (MAE) were studied in A508 Class II forged steel used for pressure vessels in nuclear power stations. The magnetic experimental determinations were completed with a macro graphic study of sulfides and the texture analysis of the material. The analysis of these results allows us to determine connections between the magnetic anisotropy, texture and microstructure of the material. Results clearly suggest that the plastic flow direction is different from the forging direction indicated by the material supplier - Highlights: • MBN and MAE studied in nuclear power pressure vessel steel. • Comparison with macro graphic study of sulfides and texture analysis of the material. • Connections with magnetic anisotropy, texture and microstructure of material. • Plastic flow direction different from the forging direction indicated.

  12. Sustainability assessment of shielded metal arc welding (SMAW) process

    Science.gov (United States)

    Alkahla, Ibrahim; Pervaiz, Salman

    2017-09-01

    Shielded metal arc welding (SMAW) process is one of the most commonly employed material joining processes utilized in the various industrial sectors such as marine, ship-building, automotive, aerospace, construction and petrochemicals etc. The increasing pressure on manufacturing sector wants the welding process to be sustainable in nature. The SMAW process incorporates several types of inputs and output streams. The sustainability concerns associated with SMAW process are linked with the various input and output streams such as electrical energy requirement, input material consumptions, slag formation, fumes emission and hazardous working conditions associated with the human health and occupational safety. To enhance the environmental performance of the SMAW welding process, there is a need to characterize the sustainability for the SMAW process under the broad framework of sustainability. Most of the available literature focuses on the technical and economic aspects of the welding process, however the environmental and social aspects are rarely addressed. The study reviews SMAW process with respect to the triple bottom line (economic, environmental and social) sustainability approach. Finally, the study concluded recommendations towards achieving economical and sustainable SMAW welding process.

  13. Acoustic emission-based in-process monitoring of surface generation in robot-assisted polishing

    DEFF Research Database (Denmark)

    Pilny, Lukas; Bissacco, Giuliano; De Chiffre, Leonardo

    2016-01-01

    The applicability of acoustic emission (AE) measurements for in-process monitoring of surface generation in the robot-assisted polishing (RAP) was investigated. Surface roughness measurements require interruption of the process, proper surface cleaning and measurements that sometimes necessitate...... automatic detection of optimal process endpoint allow intelligent process control, creating fundamental elements in development of robust fully automated RAP process for its widespread industrial application....... removal of the part from the machine tool. In this study, stabilisation of surface roughness during polishing rotational symmetric surfaces by the RAP process was monitored by AE measurements. An AE sensor was placed on a polishing arm in direct contact with a bonded abrasive polishing tool...

  14. Damage Accumulation in Cyclically-Loaded Glass-Ceramic Matrix Composites Monitored by Acoustic Emission

    Directory of Open Access Journals (Sweden)

    D. G. Aggelis

    2013-01-01

    Full Text Available Barium osumilite (BMAS ceramic matrix composites reinforced with SiC-Tyranno fibers are tested in a cyclic loading protocol. Broadband acoustic emission (AE sensors are used for monitoring the occurrence of different possible damage mechanisms. Improved use of AE indices is proposed by excluding low-severity signals based on waveform parameters, rather than only threshold criteria. The application of such improvements enhances the accuracy of the indices as accumulated damage descriptors. RA-value, duration, and signal energy follow the extension cycles indicating moments of maximum or minimum strain, while the frequency content of the AE signals proves very sensitive to the pull-out mechanism.

  15. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  16. A Fiber-Optic Sensor for Acoustic Emission Detection in a High Voltage Cable System

    Science.gov (United States)

    Zhang, Tongzhi; Pang, Fufei; Liu, Huanhuan; Cheng, Jiajing; Lv, Longbao; Zhang, Xiaobei; Chen, Na; Wang, Tingyun

    2016-01-01

    We have proposed and demonstrated a Michelson interferometer-based fiber sensor for detecting acoustic emission generated from the partial discharge (PD) of the accessories of a high-voltage cable system. The developed sensor head is integrated with a compact and relatively high sensitivity cylindrical elastomer. Such a sensor has a broadband frequency response and a relatively high sensitivity in a harsh environment under a high-voltage electric field. The design and fabrication of the sensor head integrated with the cylindrical elastomer is described, and a series of experiments was conducted to evaluate the sensing performance. The experimental results demonstrate that the sensitivity of our developed sensor for acoustic detection of partial discharges is 1.7 rad/(m⋅Pa). A high frequency response up to 150 kHz is achieved. Moreover, the relatively high sensitivity for the detection of PD is verified in both the laboratory environment and gas insulated switchgear. The obtained results show the great potential application of a Michelson interferometer-based fiber sensor integrated with a cylindrical elastomer for in-situ monitoring high-voltage cable accessories for safety work. PMID:27916900

  17. Transition welds in welding of two-ply steels

    International Nuclear Information System (INIS)

    Fartushnyj, V.G.; Evsyukov, Yu.G.

    1977-01-01

    Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

  18. Some microstructural characterisations in a friction stir welded oxide dispersion strengthened ferritic steel alloy

    International Nuclear Information System (INIS)

    Legendre, F.; Poissonnet, S.; Bonnaillie, P.; Boulanger, L.; Forest, L.

    2009-01-01

    The goal of this study is to characterize microstructure of a friction stir welded oxide dispersion strengthened alloy. The welded material is constituted by two sheets of an yttria-dispersion-strengthened PM 2000 ferritic steel. Different areas of the friction stir welded product were analyzed using field emission gun secondary electron microscopy (FEG-SEM) and electron microprobe whereas nanoindentation was used to evaluate mechanical properties. The observed microstructural evolution, including distribution of the yttria dispersoids, after friction stir welding process is discussed and a correlation between the microstructure and the results of nanoindentation tests is established.

  19. Diagnostics of flexible workpiece using acoustic emission, acceleration and eddy current sensors in milling operation

    Science.gov (United States)

    Filippov, A. V.; Tarasov, S. Yu.; Filippova, E. O.; Chazov, P. A.; Shamarin, N. N.; Podgornykh, O. A.

    2016-11-01

    Monitoring of the edge clamped workpiece deflection during milling has been carried our using acoustic emission, accelerometer and eddy current sensors. Such a monitoring is necessary in precision machining of vital parts used in air-space engineering where a majority of them made by milling. The applicability of the AE, accelerometers and eddy current sensors has been discussed together with the analysis of measurement errors. The appropriate sensor installation diagram has been proposed for measuring the workpiece elastic deflection exerted by the cutting force.

  20. Weld controller for automated nuclear service welding

    International Nuclear Information System (INIS)

    Barfield, K.L.; Strubhar, P.M.; Green, D.I.

    1995-01-01

    B and W Nuclear Technologies (BWNT) uses many different types of weld heads for automated welding in the commercial nuclear service industry. Some weld heads are purchased as standard items, while others are custom designed and fabricated by BWNT requiring synchronized multiaxis motion control. BWNT recently completed a development program to build a common weld controller that interfaces to all types of weld heads used by BWNT. Their goal was to construct a system that had the flexibility to add different modules to increase the capability of the controller as different application needs become necessary. The benefits from having a common controller are listed. This presentation explains the weld controller system and the types of applications to which it has been applied

  1. Accoustic emission measurements during phase change

    Energy Technology Data Exchange (ETDEWEB)

    Tensi, H M; Radtke, W [Technische Univ. Muenchen (Germany, F.R.). Inst. fuer Werkstoff- und Verarbeitungswissenschaften

    1978-07-01

    Acoustic emission measurements during solidification and melting of metals are heavily disturbed by noise originating from frictional movements between crucible and specimen. These disturbances may be cancelled by means of specially arranged crucibles. Thus it was possible to use acoustic emission generated during solidification of residual eutectic liquid for real-time judgement of macrosegregation and microsegregation. With the help of crucibles made of silicone tubes the effect of melting velocity and concentration on acoustic emission generated by melting of bismuth and bismuth alloys was measured.

  2. Use of servo controlled weld head for end closure welding

    Energy Technology Data Exchange (ETDEWEB)

    Pathak, S.K.; Setty, D.S.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

    2010-07-01

    In the PHWR fuel fabrication line resistance welding processes are used for joining various zirconium based alloy components to fuel tube of similar material. The quality requirement of these welding processes is very stringent and has to meet all the product requirements. At present these welding processes are being carried out by using standard resistance welding machines. In the resistance welding process in addition to current and time, force is one of the critical and important parameter, which influences the weld quality. At present advanced feed back type fast response medium frequency weld controllers are being used. This has upslope/down slope, constant and repetitive weld pattern selection features makes this critical welding process more reliable. Compared to weld controllers, squeeze force application devices are limited and normally standard high response pneumatic cylinders are used in the welding process. With this type of devices the force is constant during welding process and cannot be varied during welding process as per the material deformation characteristics. Similarly due to non-availability of feed back systems in the squeeze force application systems restricts the accuracy and quality of the welding process. In the present paper the influence of squeeze force pattern on the weld quality using advanced feed back type servo based force control system was studied. Different squeeze forces were used during pre and post weld heat periods along with constant force and compared with the weld quality. (author)

  3. Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality

    International Nuclear Information System (INIS)

    Park, Ik Gun

    1994-01-01

    This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to 10μm extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques

  4. Solid waves and acoustic emission first phase: Problems direct and inverse and equations elasto dynamics fields

    International Nuclear Information System (INIS)

    Suarez Antola, R.

    2002-07-01

    The present work is the first of a series of three memoirs briefs, destinadas to revise the classic theoretical foundations that allow to understand the generation,la diffusion and the detection of the elastic waves in those been accustomed to from the point of view of the mechanics of the means continuos. The study is faced in the mark of the non destructive rehearsals, emphasizing aspects related with the rehearsals based on the acoustic emission of the material defects

  5. Welding hazards

    International Nuclear Information System (INIS)

    Khan, M.A.

    1992-01-01

    Welding technology is advancing rapidly in the developed countries and has converted into a science. Welding involving the use of electricity include resistance welding. Welding shops are opened in residential area, which was causing safety hazards, particularly the teenagers and children who eagerly see the welding arc with their naked eyes. There are radiation hazards from ultra violet rays which irritate the skin, eye irritation. Welding arc light of such intensity could damage the eyes. (Orig./A.B.)

  6. Study on the Measurement of Valve Leak Rate Using Acoustic Emission Technology

    International Nuclear Information System (INIS)

    Lee, Sang-Guk; Park, Jong-Hyuck; Yoo, Keun-Bae; Lee, Sun-Ki; Hong, Sung-Yull

    2006-01-01

    This study is to estimate the feasibility of acoustic emission(AE) method for the internal leak from the valves. In this study, 4 inch ball water valve leak tests using three different leak path and various leak rates were performed in order to analyze AE properties when leaks arise in valve seat. As a result of leak test for specimens simulated valve seat, we conformed that leak sound amplitude increased in proportion to the increase of leak rate, and leak rates were plotted versus peak acoustic amplitudes recorded within those two narrow frequency bands on each spectrum plot. The resulting plots of leak rate versus peak AE amplitude were the primary basis for determining the feasibility of quantifying leak acoustically. The large amount of data attained also allowed a favorable investigation of the effects of different leak paths, leak rates, pressure differentials and AE sensors on the AE amplitude spectrum. From the experimental results, it was suggested that the AE method for monitoring of leak was feasible. This paper describes quantitative measurements of fluid valve leak rates by the analysis of AE. Experimental apparatus were fabricated to accept a variety of leaking water valves in order to determine what characteristics of AE signal change with leak rate. The data for each valve were generated by varying the leak rate and recording the time averaged amplitude of AE versus frequency. Leak rates were varied by modifying the valve seating surfaces in ways designed to simulate actual defects observed in service. Most of the data analysis involved plotting the leak rate versus signal amplitude at a specific frequency to determine how well the two variables correlate in terms of accuracy, resolution, and repeatability

  7. Arguments for fundamental emission by the parametric process L yields T + S in interplanetary type III bursts. [langmuir, electromagnetic, ion acoustic waves (L, T, S)

    Science.gov (United States)

    Cairns, I. H.

    1984-01-01

    Observations of low frequency ion acoustic-like waves associated with Langmuir waves present during interplanetary Type 3 bursts are used to study plasma emission mechanisms and wave processes involving ion acoustic waves. It is shown that the observed wave frequency characteristics are consistent with the processes L yields T + S (where L = Langmuir waves, T = electromagnetic waves, S = ion acoustic waves) and L yields L' + S proceeding. The usual incoherent (random phase) version of the process L yields T + S cannot explain the observed wave production time scale. The clumpy nature of the observed Langmuir waves is vital to the theory of IP Type 3 bursts. The incoherent process L yields T + S may encounter difficulties explaining the observed Type 3 brightness temperatures when Langmuir wave clumps are incorporated into the theory. The parametric process L yields T + S may be the important emission process for the fundamental radiation of interplanetary Type 3 bursts.

  8. Welding Challenges in the nuclear context

    International Nuclear Information System (INIS)

    Delany, Fred; Raghunathan, Sayee; Rubir, Nicolas; Wiesner, Christoph

    2013-06-01

    Nuclear Power forms an essential part of the strategies deployed to provide the future global energy demands whilst meeting the obligations on CO 2 emission reduction targets. In the UK, plans across the political spectrum call for a substantial nuclear new-build (NNB) programme. This necessitates application of best practice design, fabrication and welding technology in the UK context as well as a consideration of current and future skill requirements. Existing nuclear technology covers a range of different designs, and many reactors have reached the end of their design life. The decommissioning of old plants and management of nuclear waste, especially high-level, long-life and spent fuel waste, therefore also requires ongoing attention. Welding is defined by ISO as a 'special process', as imperfections in welded/fabricated products, even after inspection, may become apparent only after the product is put in use or service. Thus, welding has a major influence on the quality and cost of the final product, as well as the operational and maintenance costs. Most current trends in welding process innovations focus on improving weld quality and productivity, or reducing the dependency on welder/operator skills. Materials research concentrates on improving the understanding of influence of the environment (irradiation, temperature, corrosion, fatigue) on long-term performance and on repair of existing plants or future designs that will require higher temperature materials. The ITER nuclear fusion and the Jules-Horowitz Research reactors also have unique demands on materials and welding processes. Through the Engineering the Future alliance, the UK has organised a review of the international lessons learnt during recent nuclear new-build projects, and welding has been identified as a critical area requiring particular attention for any future new-build activities. TWI chaired the group advising on welding issues resulting in recommendations for the UK NNB programme. Key

  9. An efficient closed-form solution for acoustic emission source location in three-dimensional structures

    Directory of Open Access Journals (Sweden)

    Xibing Li

    2014-02-01

    Full Text Available This paper presents an efficient closed-form solution (ECS for acoustic emission(AE source location in three-dimensional structures using time difference of arrival (TDOA measurements from N receivers, N ≥ 6. The nonlinear location equations of TDOA are simplified to linear equations. The unique analytical solution of AE sources for unknown velocity system is obtained by solving the linear equations. The proposed ECS method successfully solved the problems of location errors resulting from measured deviations of velocity as well as the existence and multiplicity of solutions induced by calculations of square roots in existed close-form methods.

  10. Production and testing of flexible welding flux rods, used for protecting briquetting press molds from wear

    Energy Technology Data Exchange (ETDEWEB)

    Loescher, B.; Czerwinski, M.; Dittrich, V.

    1985-11-01

    Production, properties and trial application are discussed for the Feroplast ZIS 218 welding powder rod, developed for automated surface armouring of brown coal briquetting press moulds by arc welding. The welding rod has a diameter of 8 mm and can be bent to a radius of less than 150 mm for reeling. The welding rod is produced by mixing 9% plasticizer (Miravithen and polyisobutylene according to GDR patent 203 269) to the steel welding powder. Weldability of the rod proved to be favourable; there was no emission of toxic fumes during welding. Microscopic studies of the welded surface coating showed that welding with 650A achieved the best coat pore structure. At the Schwarze Pumpe Gasworks the trial service life of various briquet press moulds, reinforced with Ferroplast ZIS 218, proved to be not shorter than that of moulds reinforced with the conventional ZIS powder welding method. 1 reference.

  11. Mesoscale analysis of failure in quasi-brittle materials: comparison between lattice model and acoustic emission data.

    Science.gov (United States)

    Grégoire, David; Verdon, Laura; Lefort, Vincent; Grassl, Peter; Saliba, Jacqueline; Regoin, Jean-Pierre; Loukili, Ahmed; Pijaudier-Cabot, Gilles

    2015-10-25

    The purpose of this paper is to analyse the development and the evolution of the fracture process zone during fracture and damage in quasi-brittle materials. A model taking into account the material details at the mesoscale is used to describe the failure process at the scale of the heterogeneities. This model is used to compute histograms of the relative distances between damaged points. These numerical results are compared with experimental data, where the damage evolution is monitored using acoustic emissions. Histograms of the relative distances between damage events in the numerical calculations and acoustic events in the experiments exhibit good agreement. It is shown that the mesoscale model provides relevant information from the point of view of both global responses and the local failure process. © 2015 The Authors. International Journal for Numerical and Analytical Methods in Geomechanics published by John Wiley & Sons Ltd.

  12. Through the optical combiner monitoring in remote fiber laser welding of zinc coated steels

    Science.gov (United States)

    Colombo, Daniele; Colosimo, Bianca M.; Previtali, Barbara; Bassan, Daniele; Lai, Manuel; Masotti, Giovanni

    2012-03-01

    Thanks to the recent affirmation of the active fiber lasers, remote laser welding of zinc coated steels is under investigation with a particular emphasis on the overlap joint geometry. Due to the high power and high beam quality offered by these lasers, the remote laser welding process has become more practicable. However laser welding of lap zinc coated steels is still problematic because of the violent vaporisation of zinc. The presence of a gap between the plates allowing vapour degassing has been proven to avoid defects due to zinc vaporization. On the other hand variation in the gap value can lead to the welding defect formation. Therefore constant gap values should be ensured and deviation from the reference gap value has to be monitored during the execution of the welding process. Furthermore, the on-line monitoring of the gap values between the plates can be helpful for the on-line quality control of the welding process. The paper proposes a new monitoring solution for the measurement of the gap in remote fiber laser welding of overlapped zinc coated steels. In this solution, referred as Through the Optical Combiner Monitoring (TOCM) , the optical emissions from the welding process are directly observed through the optical combiner of the fiber laser source with spectroscopic equipment. The TOCM solution presented in the paper is integrated in an IPG YLS 3000 fiber laser source whose beam is deflected and focused by means of an El.En. ScanFiber scanning system with an equivalent focal length of 300 mm. After the definition of the right welding process conditions, spectroscopic tests are exploited to evaluate the optical emission from the welding plasma/plume. Acquired spectra are then analysed with multivariate data analysis approach in order to ensure gap monitoring. Results showed that with the proposed method it is possible to evaluate not only the gap between the plates but also the location inside the weld at which the variation occurs. Furthermore

  13. Listening in on Friction: Stick-Slip Acoustical Signatures in Velcro

    Science.gov (United States)

    Hurtado Parra, Sebastian; Morrow, Leslie; Radziwanowski, Miles; Angiolillo, Paul

    2013-03-01

    The onset of kinetic friction and the possible resulting stick-slip motion remain mysterious phenomena. Moreover, stick-slip dynamics are typically accompanied by acoustic bursts that occur temporally with the slip event. The dry sliding dynamics of the hook-and-loop system, as exemplified by Velcro, manifest stick-slip behavior along with audible bursts that are easily micrphonically collected. Synchronized measurements of the friction force and acoustic emissions were collected as hooked Velcro was driven at constant velocity over a bed of looped Velcro in an anechoic chamber. Not surprising, the envelope of the acoustic bursts maps well onto the slip events of the friction force time series and the intensity of the bursts trends with the magnitude of the difference of the friction force during a stick-slip event. However, the analysis of the acoustic emission can serve as a sensitive tool for revealing some of the hidden details of the evolution of the transition from static to kinetic friction. For instance, small acoustic bursts are seen prior to the Amontons-Coulomb threshold, signaling precursor events prior to the onset of macroscopically observed motion. Preliminary spectral analysis of the acoustic emissions including intensity-frequency data will be presented.

  14. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  15. Resistance seam welding

    International Nuclear Information System (INIS)

    Schueler, A.W.

    1977-01-01

    The advantages and disadvantages of the resistance seam welding process are presented. Types of seam welds, types of seam welding machines, seam welding power supplies, resistance seam welding parameters and seam welding characteristics of various metals

  16. Analysis of Precursors Prior to Rock Burst in Granite Tunnel Using Acoustic Emission and Far Infrared Monitoring

    Directory of Open Access Journals (Sweden)

    Zhengzhao Liang

    2013-01-01

    Full Text Available To understand the physical mechanism of the anomalous behaviors observed prior to rock burst, the acoustic emission (AE and far infrared (FIR techniques were applied to monitor the progressive failure of a rock tunnel model subjected to biaxial stresses. Images of fracturing process, temperature changes of the tunnel, and spatiotemporal serials of acoustic emission were simultaneously recorded during deformation of the model. The b-value derived from the amplitude distribution data of AE was calculated to predict the tunnel rock burst. The results showed that the vertical stress enhanced the stability of the tunnel, and the tunnels with higher confining pressure demonstrated a more abrupt and strong rock burst. Abnormal temperature changes around the wall were observed prior to the rock burst of the tunnel. Analysis of the AE events showed that a sudden drop and then a quiet period could be considered as the precursors to forecast the rock burst hazard. Statistical analysis indicated that rock fragment spalling occurred earlier than the abnormal temperature changes, and the abnormal temperature occurred earlier than the descent of the AE b-value. The analysis indicated that the temperature changes were more sensitive than the AE b-value changes to predict the tunnel rock bursts.

  17. Risk of lung cancer according to mild steel and stainless steel welding

    DEFF Research Database (Denmark)

    Sørensen, Anita Rath; Thulstrup, Ane Marie; Hansen, Johnni

    2007-01-01

    OBJECTIVES: Whether the elevated risk of lung cancer observed among welders is caused by welding emissions or by confounding from smoking or asbestos exposure is still not resolved. This question was addressed in a cohort with a long follow-up and quantified estimates of individual exposure.......06-1.70)]. Among the stainless steel welders, the risk increased significantly with increasing accumulative welding particulate exposure, while no exposure-response relation was found for mild steel welders, even after adjustment for tobacco smoking and asbestos exposure. CONCLUSIONS: The study corroborates...... earlier findings that welders have an increased risk of lung cancer. While exposure-response relations indicate carcinogenic effects related to stainless steel welding, it is still unresolved whether the mild steel welding process carries a carcinogenic risk....

  18. Study on the Relationship Between Emission Signals and Weld Defect for In-Process Monitoring in CO{sub 2} Laser Welding of Zn-Coated Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Do; Lee, Chang Je [Korea Maritime University, Busan (Korea, Republic of)

    2010-10-15

    In this study, the plasma induced by CO{sub 2} laser lap welding of 6t Zn coated steel used for ship building was measured using photodiodes and a microphone. Then, the welding phenomenon with gap clearance of lap joint was compared with RMS-treated signal. Thus, we found that intensity of the RMS-treated signal increased with Zn vaporization; further, the presence of defects results in rapid variations with the RMS value as a function of lap-joint parameters. Besides, the FFT value of the raw signal with variations of changing welding parameters was calculated, and then the calculated FFT frequency value was set as the bandwidth of digital filter for a more accurate in-process monitoring. The RMS values were acquired by filtering the raw signal. By matching the weld beads and the calculated RMS values, we confirmed that there is a strong relationship between the signals and the defects.

  19. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  20. Coupling creep and damage in concrete under high sustained loading: Experimental investigation on bending beams and application of Acoustic Emission technique

    Directory of Open Access Journals (Sweden)

    Grondin F.

    2010-06-01

    had a strengthening effect on concrete, probably because of the consolidation of the hardened cement paste. The influence of creep on fracture energy, fracture toughness, and characteristic length of concrete is also studied. The fracture energy and the characteristic length of concrete increases slightly when creep occurs prior to failure and the size of the fracture process zone increases too. The load-CMOD relationship is linear in the ascending portion and gradually drops off after the peak value in the descending portion. The length of the tail end portion of the softening curve increases with beams subjected to creep. Relatively more ductile fracture behavior was observed with beams subjected to creep. The contribution of non-destructive and instrumental investigation methods is currently exploited to check and measure the evolution of some negative structural phenomena, such as micro-and macro-cracking, finally resulting in a creep-like behaviour. Among these methods, the non-destructive technique based on acoustic Emission proves to be very effective, especially to check and measure micro-cracking that takes place inside a structure under mechanical loading. Thus as a part of the investigation quantitative acoustic emission techniques were applied to investigate microcracking and damage localization in concrete beams. The AE signals were captured with the AE WIN software and further analyzed with Noesis software analysis of acoustic emission data. AE waveforms were generated as elastic waves in concrete due to crack nucleation. And a multichannel data acquisition system was used to record the AE waveforms. During the three point bending tests, quantitative acoustic emission (AE techniques were used to monitor crack growth and to deduce micro fracture mechanics in concrete beams before and after creep. Several specimens are experimented in order to match each cluster with corresponding damage mechanism of the material under loading. At the same time acoustic

  1. Coupling creep and damage in concrete under high sustained loading: Experimental investigation on bending beams and application of Acoustic Emission technique

    Science.gov (United States)

    Saliba, J.; Loukili, A.; Grondin, F.

    2010-06-01

    effect on concrete, probably because of the consolidation of the hardened cement paste. The influence of creep on fracture energy, fracture toughness, and characteristic length of concrete is also studied. The fracture energy and the characteristic length of concrete increases slightly when creep occurs prior to failure and the size of the fracture process zone increases too. The load-CMOD relationship is linear in the ascending portion and gradually drops off after the peak value in the descending portion. The length of the tail end portion of the softening curve increases with beams subjected to creep. Relatively more ductile fracture behavior was observed with beams subjected to creep. The contribution of non-destructive and instrumental investigation methods is currently exploited to check and measure the evolution of some negative structural phenomena, such as micro-and macro-cracking, finally resulting in a creep-like behaviour. Among these methods, the non-destructive technique based on acoustic Emission proves to be very effective, especially to check and measure micro-cracking that takes place inside a structure under mechanical loading. Thus as a part of the investigation quantitative acoustic emission techniques were applied to investigate microcracking and damage localization in concrete beams. The AE signals were captured with the AE WIN software and further analyzed with Noesis software analysis of acoustic emission data. AE waveforms were generated as elastic waves in concrete due to crack nucleation. And a multichannel data acquisition system was used to record the AE waveforms. During the three point bending tests, quantitative acoustic emission (AE) techniques were used to monitor crack growth and to deduce micro fracture mechanics in concrete beams before and after creep. Several specimens are experimented in order to match each cluster with corresponding damage mechanism of the material under loading. At the same time acoustic emission was used to

  2. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  3. Handbook of welding engineering. Vol. 1 and Vol. 2. 2. rev. ed.

    International Nuclear Information System (INIS)

    Ruge, J.

    1980-01-01

    This second edition of the handbook still has been guided by the principle of presenting as comprehensive information as possible on the whole subject field of welding engineering as concisely as seems adequate. The task of completely revising the first edition has not been restricted to up-dating the standards, guidelines and instruction sheets. It rather also seemed appropriate to amend the text in many cases in order to incorporate the latest results of research in science and technology. This inevitably enlarged the material to an extent recommending a publication in two volumes. Volume I deals with materials problems, and the sections discussing technical aspects of fracture mechanics and the welding of high-alloy steels have been enlarged. The section on nonmetals has been supplemented by a more detailed treatment of plastics and by chapters on other nonmetals such as glass, ceramics, graphite, and biological substances. Volume II deals with welding techniques, fabrication and quality assurance. Apart from the methods of welding, cutting, soldering, bonding (adhesives), and thermal spray coating, methods of improving the efficiency of fabrication by means of numerically controlled welding and process control are discussed in detail. Taking into account the growing importance of quality assurance, new chapters on modern control methods have been incorporated, methods such as control by neutron radiation, xeroradiography and acoustic and optical holography, as well as a section on distortion and buckling. The chapters on welding and cutting under water in marine technology, on occupational safety and economic aspects have been considerably enlarged. (orig./IHOE) [de

  4. Standard practice for examination of Gas-Filled filament-wound composite pressure vessels using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice provides guidelines for acoustic emission (AE) examination of filament-wound composite pressure vessels, for example, the type used for fuel tanks in vehicles which use natural gas fuel. 1.2 This practice requires pressurization to a level equal to or greater than what is encountered in normal use. The tanks' pressurization history must be known in order to use this practice. Pressurization medium may be gas or liquid. 1.3 This practice is limited to vessels designed for less than 690 bar [10,000 psi] maximum allowable working pressure and water volume less than 1 m3 or 1000 L [35.4 ft3]. 1.4 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to gain additional insight into the emission source. Procedures for other NDE methods are beyond the scope of this practice. 1.5 This practice applies to examination of new and in-service filament-wound composite pressure vessels. 1.6 This practice applies to examinations conducted at amb...

  5. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    Science.gov (United States)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  6. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  7. Study of the loading mode dependence of the twinning in random textured cast magnesium by acoustic emission and neutron diffraction methods

    Czech Academy of Sciences Publication Activity Database

    Čapek, J.; Máthis, K.; Clausen, B.; Stráská, J.; Beran, Přemysl; Lukáš, Petr

    2014-01-01

    Roč. 602, APR (2014), s. 25-32 ISSN 0921-5093 R&D Projects: GA ČR(CZ) GAP204/12/1360 Institutional support: RVO:61389005 Keywords : magnesium * acoustic emission * neutron diffraction * deformation twinning Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.567, year: 2014

  8. Numerical analysis of weld pool oscillation in laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of); Farson, Dave F [The Ohio State University, Columbus (United States); Hollis, Kendall; Milewski, John O. [Los Alamos National Laboratory, Los Alamos (United States)

    2015-04-15

    Volume of fluid (VOF) numerical simulation was used to investigate melt flow and volumetric oscillation of conduction-mode pulsed laser weld pools. The result is compared to high speed video stream of titanium laser spot welding experiment. The total simulation time is 10ms with the first 5 ms being heating and melting under constant laser irradiation and the remaining 5 ms corresponding to resolidification of the weld pool. During the melting process, the liquid pool did not exhibit periodic oscillation but was continually depressed by the evaporation recoil pressure. After the laser pulse, the weld pool was excited into volumetric oscillation by the release of pressure on its surface and oscillation of the weld pool surface was analyzed. The simulation model suggested adjusting thermal diffusivity to match cooling rate and puddle diameter during solidification which is distinguishable from previous weld pool simulation. The frequency continuously increased from several thousand cycles per second to tens of thousands of cycles per second as the weld pool solidified and its diameter decreased. The result is the first trial of investigation of small weld pool oscillation in laser welding although there have been several reports about arc welding.

  9. Acoustic Emission Analysis of Prestressed Concrete Structures

    Science.gov (United States)

    Elfergani, H. A.; Pullin, R.; Holford, K. M.

    2011-07-01

    Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

  10. Acoustic Emission Analysis of Prestressed Concrete Structures

    International Nuclear Information System (INIS)

    Elfergani, H A; Pullin, R; Holford, K M

    2011-01-01

    Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

  11. Alternate Welding Processes for In-Service Welding

    Science.gov (United States)

    2009-04-24

    Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

  12. Evaluation of temper embrittlement of martensitic and ferritic-martensitic steels by acoustic emission

    International Nuclear Information System (INIS)

    Lu, Yusho; Takahashi, Hideaki; Shoji, Tetsuo

    1987-01-01

    Martensitic (HT-9) and ferritic-martensitic steels (9Cr-2Mo) are considered as fusion first wall materials. In this investigation in order to understand the sensitivity of temper embrittlement in these steels under actual service condition, fracture toughness testing was made by use of acoustic emission technique. The temper embrittlement was characterized in terms of fracture toughness. The fracture toughness of these steels under 500 deg C, 100 hrs, and 1000 hrs heat treatment was decreased and their changes in micro-fracture process have been observed. The fracture toughness changes by temper embrittlement was discussed by the characteristic of AE, AE spectrum analysis and fractographic investigation. The relation between micro-fracture processes and AE has been clarified. (author)

  13. Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Liu Liming; Wang Jifeng; Song Gang

    2004-01-01

    Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

  14. Standard practice for examination of seamless, Gas-Filled, pressure vessels using acoustic emission

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This practice provides guidelines for acoustic emission (AE) examinations of seamless pressure vessels (tubes) of the type used for distribution or storage of industrial gases. 1.2 This practice requires pressurization to a level greater than normal use. Pressurization medium may be gas or liquid. 1.3 This practice does not apply to vessels in cryogenic service. 1.4 The AE measurements are used to detect and locate emission sources. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1. Note 1—Shear wave, angle beam ultrasonic examination is commonly used to establish circumferential position and dimensions of flaws that produce AE. Time of Flight Diffraction (TOFD), ultrasonic examination is also commonly used for flaw sizing. 1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only. 1.6 This standa...

  15. Closing the weld gap with laser/mig hybrid welding process

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David

    2003-01-01

    In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

  16. Investigation of active vibration drilling using acoustic emission and cutting size analysis

    Directory of Open Access Journals (Sweden)

    Yingjian Xiao

    2018-04-01

    Full Text Available This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests (DOTs were conducted where the drilling rate-of-penetration (ROP was measured at a series of step-wise increasing static bit thrusts or weight-on-bits (WOBs. Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission (AE system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT (linear variable differential transformer recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP. Keywords: Active bit vibration, Diamond coring drilling, Drill

  17. Laser beam welding of Waspaloy: Characterization and corrosion behavior evaluation

    Science.gov (United States)

    Shoja Razavi, Reza

    2016-08-01

    In this work, a study on Nd:YAG laser welding of Waspaloy sheets has been made. Microstructures, phase changes and hardness of the laser joint were investigated using optical microscopy, scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD) and vickers microhardness (HV0.3). Corrosion behavior of the weldment at low temperature in 3.5%wt NaCl solution at room temperature was also investigated using open circuit potential and cyclic potentiodynamic polarization tests. Hot corrosion studies were conducted on samples in the molten salt environment (Na2SO4-60%V2O5) at 900 °C for 50 h. Results indicated that the microstructure of weld zone was mainly dendritic grown epitaxially in the direction perpendicular to the weld boundary and heat transfer. Moreover, the Ti-Mo carbide particles were observed in the structure of the weld zone and base metal. The average size of carbides formed in the base metal (2.97±0.5 μm) was larger than that of the weld zone (0.95±0.2 μm). XRD patterns of the weld zone and base metal showed that the laser welding did not alter the phase structure of the weld zone, being in γ-Ni(Cr) single phase. Microhardness profile showed that the hardness values of the weld zone (210-261 HV) were lower than that of the base metal (323-330 HV). Electrochemical and hot corrosion tests indicated that the corrosion resistance of the weld metal was greater than the base metal in both room and high temperatures.

  18. Acoustic energy propagation around railways

    Science.gov (United States)

    Cizkova, Petra

    2017-09-01

    The article deals with the issues of acoustic energy propagation around railways. The research subject was noise emission spreading into the surroundings during the passage of trains over a directly travelled steel bridge construction. Noise emissions were measured using direct measurements in the field. The measurements were performed in two measurement profiles. The noise exposures A LAE measured near the steel bridge construction were compared against the noise exposures A LAE captured on an open track. From the difference of these data, the noise level of the steel bridge structure was determined. Part of the research was to evaluate the effect of the reconstruction of the railway track superstructure on the acoustic situation in the given section of the railway track. The article describes the methodology of measurements, including the processing and evaluation of measured data. The article points out the noise levels of the steel bridge construction and assesses changes in the acoustic situation after the reconstruction.

  19. Time-resolved tomography using acoustic emissions in the laboratory, and application to sandstone compaction

    Science.gov (United States)

    Brantut, Nicolas

    2018-06-01

    Acoustic emission (AE) and active ultrasonic wave velocity monitoring are often performed during laboratory rock deformation experiments, but are typically processed separately to yield homogenized wave velocity measurements and approximate source locations. Here, I present a numerical method and its implementation in a free software to perform a joint inversion of AE locations together with the 3-D, anisotropic P-wave structure of laboratory samples. The data used are the P-wave first arrivals obtained from AEs and active ultrasonic measurements. The model parameters are the source locations and the P-wave velocity and anisotropy parameter (assuming transverse isotropy) at discrete points in the material. The forward problem is solved using the fast marching method, and the inverse problem is solved by the quasi-Newton method. The algorithms are implemented within an integrated free software package called FaATSO (Fast Marching Acoustic Emission Tomography using Standard Optimisation). The code is employed to study the formation of compaction bands in a porous sandstone. During deformation, a front of AEs progresses from one end of the sample, associated with the formation of a sequence of horizontal compaction bands. Behind the active front, only sparse AEs are observed, but the tomography reveals that the P-wave velocity has dropped by up to 15 per cent, with an increase in anisotropy of up to 20 per cent. Compaction bands in sandstones are therefore shown to produce sharp changes in seismic properties. This result highlights the potential of the methodology to image temporal variations of elastic properties in complex geomaterials, including the dramatic, localized changes associated with microcracking and damage generation.

  20. LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

    Directory of Open Access Journals (Sweden)

    Jan PIWNIK

    2017-12-01

    Full Text Available The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding parameters and micro-jet cooling parameters is very important to achieve a proper steel structure. In this study, the metallographic structure, tensile results and impact toughness of welded joints have been analysed in terms of welding parameters.

  1. Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

    Science.gov (United States)

    Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

    2016-04-01

    The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

  2. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  3. Acoustic emission of heat treated compared graphite iron under 873-1173 K

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Ki Woo; Lee, Soo Chul [Pukyong National University, Busan (Korea, Republic of); Ahn, Byung Kun [Korea Polytechnic, Busan Campus, Busan (Korea, Republic of)

    2013-10-15

    CGI is gaining popularity in applications that require either greater strength, or lower weight than cast iron. Recently, compacted graphite iron has been used for diesel engine blocks, turbo housings and exhaust manifolds. This paper were assessed acoustic emission characteristics according to the mechanical properties change of degraded CGI340 during 1-24 hours at 873-1173 K. In results of pencil lead fracture test, the dominant frequency and the velocity of base metal were 97 kHz and 5490 m/sec, respectively. The base metal in a tensile test was obtained relatively high dominant frequency. However, the heat treated materials, the longer the heat treatment time, the higher the heat treatment temperature, were obtained in the area of lower frequencies. This phenomenon appears by long-term use.

  4. Acoustic emission of heat treated compared graphite iron under 873-1173 K

    International Nuclear Information System (INIS)

    Nam, Ki Woo; Lee, Soo Chul; Ahn, Byung Kun

    2013-01-01

    CGI is gaining popularity in applications that require either greater strength, or lower weight than cast iron. Recently, compacted graphite iron has been used for diesel engine blocks, turbo housings and exhaust manifolds. This paper were assessed acoustic emission characteristics according to the mechanical properties change of degraded CGI340 during 1-24 hours at 873-1173 K. In results of pencil lead fracture test, the dominant frequency and the velocity of base metal were 97 kHz and 5490 m/sec, respectively. The base metal in a tensile test was obtained relatively high dominant frequency. However, the heat treated materials, the longer the heat treatment time, the higher the heat treatment temperature, were obtained in the area of lower frequencies. This phenomenon appears by long-term use.

  5. Cu-Fe welding techniques by electromagnetic and electron beam welding processes

    International Nuclear Information System (INIS)

    Kumar, Satendra; Saroj, P.C.; Kulkarni, M.R.; Sharma, A.; Rajawat, R.K.; Saha, T.K.

    2015-01-01

    Electromagnetic welding being a solid state welding process has been found suitable for welding Copper and Iron which are conventionally very tricky. Owing to good electrical conductivity of both copper and iron, they are best suited combination for EM welding. For the experimental conditions presented above, 1.0 mm wall thickness of Cu tube was lap welded to Fe disc. A heavy duty four disc stainless steel coil was used for electromagnetic welding of samples. MSLD of the welded samples indicated leak proof joints. Metallographic examination of the welds also revealed defect free interfaces. Electron beam welding is also a non-conventional welding process used for joining dissimilar materials. Autogenous welding of the above specimen was carried out by EBW method for the sake of comparison. A characterization analysis of the above mentioned joining processes will be discussed in the paper. (author)

  6. Compaction of a Bed of Fragmentable Particles and Associated Acoustic Emission

    International Nuclear Information System (INIS)

    Hegron, L.; Sornay, P.; Favretto-Cristini, N.

    2013-06-01

    The nuclear fuel of light water power reactors are manufactured by powder metallurgy. This is also the method that is used for the production of fuels containing minor actinides that have high activity and long life. Given their radiotoxicity, it is necessary to simplify the manufacturing process to the maximum, limiting dissemination and retention of matter. In addition, the fuel must have a mostly open porosity. Implementation of particles of a few hundred micrometers and controlled cohesion could meet this dual objective. However, it should be ensured that the mechanical strength of compacts before sintering is sufficient without adding binder. The phenomena that occur during the manufacture of compact are thus analyzed and quantified. It is shown that only a portion of the particles breaks upon application of a stress up to 600 MPa and it is possible to detect this fragmentation by acoustic emission (AE). (authors)

  7. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  8. A Fiber-Optic Sensor for Acoustic Emission Detection in a High Voltage Cable System

    Directory of Open Access Journals (Sweden)

    Tongzhi Zhang

    2016-11-01

    Full Text Available We have proposed and demonstrated a Michelson interferometer-based fiber sensor for detecting acoustic emission generated from the partial discharge (PD of the accessories of a high-voltage cable system. The developed sensor head is integrated with a compact and relatively high sensitivity cylindrical elastomer. Such a sensor has a broadband frequency response and a relatively high sensitivity in a harsh environment under a high-voltage electric field. The design and fabrication of the sensor head integrated with the cylindrical elastomer is described, and a series of experiments was conducted to evaluate the sensing performance. The experimental results demonstrate that the sensitivity of our developed sensor for acoustic detection of partial discharges is 1.7 rad / ( m ⋅ Pa . A high frequency response up to 150 kHz is achieved. Moreover, the relatively high sensitivity for the detection of PD is verified in both the laboratory environment and gas insulated switchgear. The obtained results show the great potential application of a Michelson interferometer-based fiber sensor integrated with a cylindrical elastomer for in-situ monitoring high-voltage cable accessories for safety work.

  9. Multi reflection of Lamb wave emission in an acoustic waveguide sensor.

    Science.gov (United States)

    Schmitt, Martin; Olfert, Sergei; Rautenberg, Jens; Lindner, Gerhard; Henning, Bernd; Reindl, Leonhard Michael

    2013-02-27

    Recently, an acoustic waveguide sensor based on multiple mode conversion of surface acoustic waves at the solid-liquid interfaces has been introduced for the concentration measurement of binary and ternary mixtures, liquid level sensing, investigation of spatial inhomogenities or bubble detection. In this contribution the sound wave propagation within this acoustic waveguide sensor is visualized by Schlieren imaging for continuous and burst operation the first time. In the acoustic waveguide the antisymmetrical zero order Lamb wave mode is excited by a single phase transducer of 1 MHz on thin glass plates of 1 mm thickness. By contact to the investigated liquid Lamb waves propagating on the first plate emit pressure waves into the adjacent liquid, which excites Lamb waves on the second plate, what again causes pressure waves traveling inside the liquid back to the first plate and so on. The Schlieren images prove this multi reflection within the acoustic waveguide, which confirms former considerations and calculations based on the receiver signal. With this knowledge the sensor concepts with the acoustic waveguide sensor can be interpreted in a better manner.

  10. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  11. Residual stress reduction in the penetration nozzle weld joint by overlay welding

    International Nuclear Information System (INIS)

    Jiang, Wenchun; Luo, Yun; Wang, B.Y.; Tu, S.T.; Gong, J.M.

    2014-01-01

    Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle

  12. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  13. Auto-inflammatory challenge of the endolymphatic sac - Cochlear damage measured by distortion product oto-acoustic emissions

    DEFF Research Database (Denmark)

    Larsen, Michael; Friis, Morten; Karlsen, Charlotte Vestrup

    2015-01-01

    CONCLUSION: Twenty-five rats were challenged by an immunologic attack of the endolymphatic sac. After 6 months, distortion product oto-acoustic emissions (DPOAE) revealed a dysfunction of the outer hair cells and immunological active cells were observed in the endolymphatic sac. This information...... could contribute to the understanding of Ménière's disease. OBJECTIVES: This study investigated if an autoimmune challenge of the endolymphatic sac could affect DPOAE output measurements in rats. Also, a potential autoimmune cell infiltration of the endolymphatic sac was investigated. METHODS: Eighteen...

  14. An overview of development and application of acoustic emission methods in the United States

    International Nuclear Information System (INIS)

    Hutten, P.H.

    1989-01-01

    Beneficial uses being made of acoustic emission (AE) technology for flaw or fault detection both inside of and outside of the nuclear industry tend to be obscured by some of the earlier disappointing efforts to utilize the technology. The objective of this paper is to counter that tendency by providing an overview of a variety of AE applications being made in the United States. In addition to nuclear power applications, the paper discusses applications in other nuclear areas, fossil power plant applications, and other industrial uses including aircraft monitoring. Major AE research and development programs in progress in the United States are also summarized. (orig.)

  15. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  16. Education in acoustics in Argentina

    Science.gov (United States)

    Miyara, Federico

    2002-11-01

    Over the last decades, education in acoustics (EA) in Argentina has experienced ups and downs due to economic and political issues interfering with long term projects. Unlike other countries, like Chile, where EA has reached maturity in spite of the acoustical industry having shown little development, Argentina has several well-established manufacturers of acoustic materials and equipment but no specific career with a major in acoustics. At the university level, acoustics is taught as a complementary--often elective--course for careers such as architecture, communication engineering, or music. In spite of this there are several research centers with programs covering environmental and community noise, effects of noise on man, acoustic signal processing, musical acoustics and acoustic emission, and several national and international meetings are held each year in which results are communicated and discussed. Several books on a variety of topics such as sound system, architectural acoustics, and noise control have been published as well. Another chapter in EA is technical and vocational education, ranging between secondary and postsecondary levels, with technical training on sound system operation or design. Over the last years there have been several attempts to implement master degrees in acoustics or audio engineering, with little or no success.

  17. In-line process control for laser welding of titanium by high dynamic range ratio pyrometry and plasma spectroscopy

    Science.gov (United States)

    Lempe, B.; Taudt, C.; Baselt, T.; Rudek, F.; Maschke, R.; Basan, F.; Hartmann, P.

    2014-02-01

    The production of complex titanium components for various industries using laser welding processes has received growing attention in recent years. It is important to know whether the result of the cohesive joint meets the quality requirements of standardization and ultimately the customer requirements. Erroneous weld seams can have fatal consequences especially in the field of car manufacturing and medicine technology. To meet these requirements, a real-time process control system has been developed which determines the welding quality through a locally resolved temperature profile. By analyzing the resulting weld plasma received data is used to verify the stability of the laser welding process. The determination of the temperature profile is done by the detection of the emitted electromagnetic radiation from the material in a range of 500 nm to 1100 nm. As detectors, special high dynamic range CMOS cameras are used. As the emissivity of titanium depends on the wavelength, the surface and the angle of radiation, measuring the temperature is a problem. To solve these a special pyrometer setting with two cameras is used. That enables the compensation of these effects by calculating the difference between the respective pixels on simultaneously recorded images. Two spectral regions with the same emissivity are detected. Therefore the degree of emission and surface effects are compensated and canceled out of the calculation. Using the spatially resolved temperature distribution the weld geometry can be determined and the laser process can be controlled. The active readjustment of parameters such as laser power, feed rate and inert gas injection increases the quality of the welding process and decreases the number of defective goods.

  18. Preliminary Development of Online Monitoring Acoustic Emission System for the Integrity of Research Reactor Components

    Science.gov (United States)

    Bakhri, S.; Sumarno, E.; Himawan, R.; Akbar, T. Y.; Subekti, M.; Sunaryo, G. R.

    2018-02-01

    Three research reactors owned by BATAN have been more than 25 years. Aging of (Structure, System and Component) SSC which is mainly related to mechanical causes become the most important issue for the sustainability and safety operation. Acoustic Emission (AE) is one of the appropriate and recommended methods by the IAEA for inspection as well as at the same time for the monitoring of mechanical SSC related. However, the advantages of AE method in detecting the acoustic emission both for the inspection and the online monitoring require a relatively complex measurement system including hardware software system for the signal detection and analysis purposes. Therefore, aim of this work was to develop an AE system based on an embedded system which capable for doing both the online monitoring and inspection of the research reactor’s integrity structure. An embedded system was selected due to the possibility to install the equipment on the field in extreme environmental condition with capability to store, analyses, and send the required information for further maintenance and operation. The research was done by designing the embedded system based on the Field Programmable Gate Array (FPGA) platform, because of their execution speed and system reconfigurable opportunities. The AE embedded system is then tested to identify the AE source location and AE characteristic under tensile material testing. The developed system successfully acquire the AE elastic waveform and determine the parameter-based analysis such as the amplitude, peak, duration, rise time, counts and the average frequency both for the source location test and the tensile test.

  19. LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

    OpenAIRE

    Jan PIWNIK; Bożena SZCZUCKA-LASOTA; Tomasz WĘGRZYN; Wojciech MAJEWSKI

    2017-01-01

    The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding paramet...

  20. Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

    Energy Technology Data Exchange (ETDEWEB)

    Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

    2015-04-15

    Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.