Acoustic emission: who needs it - and why

International Nuclear Information System (INIS)

Spanner, J.C.

1979-05-01

Acoustic emission (AE) is an emerging NDT method that offers attractive capabilities for monitoring structural integrity and characterizing materials behavior. Although its limitations are such that it should not be regarded as a panacea, AE is proving to be a viable complement to the other NDT methods. The paper examines the extent and reasons for the growing industrial interest in AE. Some of the inherent limitations of conventional NDT methods are discussed, and several surveys of defects found during the manufacture and operation of pressure boundary components are reviewed. Although welds and weld-affected areas are the most likely locations for significant defects, very little experience is available to date to describe the AE response during impending pressure vessel failures due to weld associated defects. Acoustic emission offers potential for providing increased assurance of both initial, and continued, structural integrity. Furthermore, if AE is properly applied in conjunction with recently proposed fitness-for-purpose criteria, it may be possible to reduce present manufacturing costs without compromising actual structural adequacy. This technology is exhibiting definite signs of increasing industrial maturity, as evidenced by the recent availability of industrial standards, and the activities of various AE related technical groups throughout the world

Analysis of acoustic emission signals of fatigue crack growth and corrosion processes. Investigation of the possibilities for continuous condition monitoring of transport containers by acoustic emission testing

International Nuclear Information System (INIS)

Wachsmuth, Janne

2016-01-01

Fatigue crack growth and active corrosion processes are the main causes of structural failures of transport products like road tankers, railway tank cars and ships. To prevent those failures, preventive, time-based maintenance is performed. However, preventive inspections are costly and include the risk of not detecting a defect, which could lead to a failure within the next service period. An alternative is the idea of continuous monitoring of the whole structure by means of acoustic emission testing (AT). With AT, defects within the material shall be detected and repaired directly after their appearance. Acoustic emission testing is an online non-destructive testing method. Acoustic emission (AE) arises from changes within the material and is transported by elastic waves through the material. If the AE event generates enough energy, the elastic wave propagates to the boundaries of the component, produces a displacement in the picometre scale and can be detected by a piezoelectric sensor. The sensor produces an electrical signal. From this AE signal, AE features such as the maximum amplitude or the frequency can be extracted. Methods of signal analysis are used to investigate the time and frequency dependency of signal groups. The purpose of the signal analysis is to connect the AE signal with the originating AE source. If predefined damage mechanisms are identified, referencing the damage condition of the structure is possible. Acoustic emission from events of the actual crack propagation process can for example lead to the crack growth rate or the stress intensity factor, both specific values from fracture mechanics. A new development in the domain of acoustic emission testing is the pattern recognition of AE signals. Specific features are extracted from the AE signals to assign them to their damage mechanisms. In this thesis the AE signals from the damage mechanisms corrosion and fatigue crack growth are compared and analysed. The damage mechanisms were

Dislocation unpinning model of acoustic emission from alkali halide ...

Indian Academy of Sciences (India)

The present paper reports the dislocation unpinning model of acoustic emis- sion (AE) from ... Acoustic emission; dislocation; alkali halide crystals; plastic deformation. ..... [5] T Nishimura, A Tahara and T Kolama, Jpn. Metal Inst. 64, 339 (2000).

Numerical Investigation of Acoustic Emission Events of Argillaceous Sandstones under Confining Pressure

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Zhaohui Chong

2017-01-01

Full Text Available At the laboratory scale, locating acoustic emission (AE events is a comparatively mature method for evaluating cracks in rock materials, and the method plays an important role in numerical simulations. This study is aimed at developing a quantitative method for the measurement of acoustic emission (AE events in numerical simulations. Furthermore, this method was applied to estimate the crack initiation, propagation, and coalescence in rock materials. The discrete element method-acoustic emission model (DEM-AE model was developed using an independent subprogram. This model was designed to calculate the scalar seismic tensor of particles in the process of movement and further to determine the magnitude of AE events. An algorithm for identifying the same spatiotemporal AE event is being presented. To validate the model, a systematic physical experiment and numerical simulation for argillaceous sandstones were performed to present a quantitative comparison of the results with confining pressure. The results showed good agreement in terms of magnitude and spatiotemporal evolution between the simulation and the physical experiment. Finally, the magnitude of AE events was analyzed, and the relationship between AE events and microcracks was discussed. This model can provide the research basis for preventing seismic hazards caused by underground coal mining.

An Optimal Image-Based Method for Identification of Acoustic Emission (AE) Sources in Plate-Like Structures Using a Lead Zirconium Titanate (PZT) Sensor Array

Science.gov (United States)

Zhou, Li

2018-01-01

This paper proposes an innovative method for identifying the locations of multiple simultaneous acoustic emission (AE) events in plate-like structures from the view of image processing. By using a linear lead zirconium titanate (PZT) sensor array to record the AE wave signals, a reverse-time frequency-wavenumber (f-k) migration is employed to produce images displaying the locations of AE sources by back-propagating the AE waves. Lamb wave theory is included in the f-k migration to consider the dispersive property of the AE waves. Since the exact occurrence time of the AE events is usually unknown when recording the AE wave signals, a heuristic artificial bee colony (ABC) algorithm combined with an optimal criterion using minimum Shannon entropy is used to find the image with the identified AE source locations and occurrence time that mostly approximate the actual ones. Experimental studies on an aluminum plate with AE events simulated by PZT actuators are performed to validate the applicability and effectiveness of the proposed optimal image-based AE source identification method. PMID:29466310

An Optimal Image-Based Method for Identification of Acoustic Emission (AE) Sources in Plate-Like Structures Using a Lead Zirconium Titanate (PZT) Sensor Array.

Science.gov (United States)

Yan, Gang; Zhou, Li

2018-02-21

This paper proposes an innovative method for identifying the locations of multiple simultaneous acoustic emission (AE) events in plate-like structures from the view of image processing. By using a linear lead zirconium titanate (PZT) sensor array to record the AE wave signals, a reverse-time frequency-wavenumber (f-k) migration is employed to produce images displaying the locations of AE sources by back-propagating the AE waves. Lamb wave theory is included in the f-k migration to consider the dispersive property of the AE waves. Since the exact occurrence time of the AE events is usually unknown when recording the AE wave signals, a heuristic artificial bee colony (ABC) algorithm combined with an optimal criterion using minimum Shannon entropy is used to find the image with the identified AE source locations and occurrence time that mostly approximate the actual ones. Experimental studies on an aluminum plate with AE events simulated by PZT actuators are performed to validate the applicability and effectiveness of the proposed optimal image-based AE source identification method.

Health monitoring of Ceramic Matrix Composites from waveform-based analysis of Acoustic Emission

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Maillet Emmanuel

2015-01-01

Full Text Available Ceramic Matrix Composites (CMCs are anticipated for use in the hot section of aircraft engines. Their implementation requires the understanding of the various damage modes that are involved and their relation to life expectancy. Acoustic Emission (AE has been shown to be an efficient technique for monitoring damage evolution in CMCs. However, only a waveform-based analysis of AE can offer the possibility to validate and precisely examine the recorded AE data with a view to damage localization and identification. The present work fully integrates wave initiation, propagation and acquisition in the analysis of Acoustic Emission waveforms recorded at various sensors, therefore providing more reliable information to assess the relation between Acoustic Emission and damage modes. The procedure allows selecting AE events originating from damage, accurate determination of their location as well as the characterization of effects of propagation on the recorded waveforms. This approach was developed using AE data recorded during tensile tests on carbon/carbon composites. It was then applied to melt-infiltrated SiC/SiC composites.

Acoustic emission during hydrogen absorption and desorption in palladium

International Nuclear Information System (INIS)

Ramesh, R.; Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

1996-01-01

Acoustic emission technique has been used to study charging and discharging of hydrogen in palladium. During charging, breaking of oxide film due to surface activation and saturation of hydrogen absorption have been identified by acoustic emission. In the discharging cycle, the desorption of hydrogen from the specimen leads to high AE activity immediately after initiation of discharging, followed by gradual decrease in the acoustic activity, which reaches a minimum upon completion of the desorption. The potential of the acoustic emission technique for studying the kinetics of hydrogen absorption and desorption in metals has been shown. (author)

Estimation of durability of GFRP laminates under stress-corrosive environments using acoustic emission; AE wo mochiita ouryoku fushoku kankyoka deno GFRP no taikyusei hyoka

Energy Technology Data Exchange (ETDEWEB)

Fujii, Yoshimichi. [Seikow Chemical Engineering and Machinery, Ltd., Hyogo (Japan). Laboratory of Composite Materials; Nishiyabu, Kazuaki. [Osaka Prefectural College of Tehcnology, Osaka (Japan)

1999-05-15

The objective of this investigation is to estimate the creep life of glass fiber reinforced plastic (GFRP) under stress-corrosive environments using acoustic emission(AE). The laminates were fabricated using combinations of vinylester resin (R806) and random fiber mat or woven cloth. The creep tests were conducted in 5% nitric acid (HNO{sub 3}) environment. The AE depends on the loading level and the environment condition. For the creep test, the woven cloth reinforced specimens gave higher number of AE counts than the random mat reinforced specimens. The creep life decreased with increasing creep stress, whereas the rate of AE counts increased with increasing creep stress. A linear relationship was found between the creep life and the AE count rate. Using the proposed equation, a prediction of the creep life of GFRP under corrosive environments would presumably be possible. (author)

Analysis of acoustic emission data for bearings subject to unbalance

Directory of Open Access Journals (Sweden)

Rapinder Sawhney

2013-01-01

Full Text Available Acoustic Emission (AE is an effective nondestructive method for investigating the behavior of materials under stress. In recent decades, AE applications in structural health monitoring have been extended to other areas such as rotating machineries and cutting tools. This research investigates the application of acoustic emission data for unbalance analysis and detection in rotary systems. The AE parameter of interest in this study is a discrete variable that covers the significance of count, duration and amplitude of AE signals. A statistical model based on Zero-Inflated Poisson (ZIP regression is proposed to handle over-dispersion and excess zeros of the counting data. The ZIP model indicates that faulty bearings can generate more transient wave in the AE waveform. Control charts can easily detect the faulty bearing using the parameters of the ZIP model. Categorical data analysis based on generalized linear models (GLM is also presented. The results demonstrate the significance of the couple unbalance.

Experimental Investigations into the Effects of Lithology on Acoustic Emission

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Baozhu Tian

2015-11-01

Full Text Available In order to study how lithology affects acoustic emissions (AE, a series of tunnel rock burst simulation experiments, monitored by acoustic emission instruments, were conducted on granite, marble and basalt. By analyzing the characteristic parameters, this study found that AE events occur more frequently during the rock burst process on granite and basalt. Marble remains dormant until 75% of the loading time before the peak, at which point, cracks develop rapidly and AE events dramatically increase. During the rock burst process, the AE energy release demonstrates that low energy is released in the incubation phase and robust energy is released during the later phase. Before the rock burst occurs, increased in the heterogeneity index Cv values of the AE event are subject to lithology. The Cv values of granite and basalt have an increase of about 0.2-0.4, while marble shows an increase of 1.0-1.2. The heterogeneity index Cv value of an AE event is in line with the rock burst process.

Characteristic evaluation of acoustic emission sensors

Energy Technology Data Exchange (ETDEWEB)

Jung, Hyun Kyu; Joo, Y. S.; Lee, N. H

2000-12-01

This report introduces the various kinds of Acoustic Emission(AE) sensors as well as the basic principle of AE sensors in order to select AE sensor suitably. The described sensors include : high sensitivity sensor, broadband sensor, underwater sensor, miniature sensor, directional sensor, integral pre-amplifier sensor. Sensor has two critical aspects of reliability and repeatability. For the high reliability, sensor has to be calibrated in accordance with ASTM standard E 1106 which explains to measure the characteristics of AE sensor accurately. For investigating the degradation of AE sensor under the severe environment for example the high radiation condition, It is important to perform the repeatability test which is described in detail in according to the ASTM standard E 976. Two kinds of AE sensor applications are also summarized.

Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

Science.gov (United States)

Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

2012-10-01

In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

Acoustic emission generated during scratch test of various thin films

Czech Academy of Sciences Publication Activity Database

Boháč, Petr; Tomáštík, J.; Čtvrtlík, R.; Dráb, M.; Koula, V.; Cvrk, K.; Jastrabík, Lubomír

2014-01-01

Roč. 19, č. 12 (2014), s. 16635 ISSN 1435-4934 R&D Projects: GA TA ČR TA03010743 Institutional support: RVO:68378271 Keywords : acoustic emission * scratch test * thin films * AE data analysis * mechanical toughness Subject RIV: BI - Acoustics

Proportional monitoring of the acoustic emission in crypto-conditions

Directory of Open Access Journals (Sweden)

Petr Dostál

2011-01-01

Full Text Available The work is aimed at studying corrosion and fatigue properties of aluminum alloys by means of acoustic emission (AE. During material degradation are acoustic events scanned and evaluated. The main objective of the article is a description of behavior of aluminum alloys degraded in specific conditions and critical degradation stages determination. The first part of the article describes controlled degradation of the material in the crypto–conditions. The acoustic emission method is used for process analyzing. This part contains the AE signals assessment and comparing aluminium alloy to steel. Then the specimens are loaded on high-cyclic loading apparatus for fatigue life monitoring. Also, the synergy of fatigue and corrosion processes is taken into account.The aim is the description of fatigue properties for aluminum alloys that have already been corrosion-degraded. Attention is also focused on the structure of fatigue cracks. The main part of the article is aimed at corrosion degradation of aluminium alloys researched in real time by means of AE. The most important benefit of AE detection/recording is that it provides information about the process in real time. Using this measurement system is possible to observe the current status of the machines/devices and to prevent serious accidents.

Corrosion testing on crude oil tankers and other product carriers by means of acoustic emission (AE)

Energy Technology Data Exchange (ETDEWEB)

Lackner, Gerald [TUV Austria, Deutschstrasse 10, 1230 Wien (Austria); Tscheliesnig, Peter [TUV Austria, Deutschstrasse 10, 1230 Wien (Austria)

2004-07-01

In the last decades a lot of maritime disasters with crude oil tankers occurred (e.g. Exxon- Valdez, Erika, Prestige). Every accident led to extreme pollution with horrible consequences not only for the environment but also for the life of the inhabitants of the affected coasts. Although most of these accidents were caused by human errors, the material degradation of the ship hull due to corrosion played an important role. Acoustic emission (AE) is already used to detect and discriminate the stage of corrosion of structures located on land. A consortium consisting of experienced partners from the fields of ship building and classification as well as from AE testing and equipment manufacturing started to investigate the feasibility of this testing technique for its application on oil tankers. The aim of the research project funded by the European Commission is to develop an on-line corrosion monitoring technique based on a permanent installation of AE sensors as well as a spot testing technique during stops in harbors or at anchorages using mobile equipment. Since the project was started, a lot of lab tests as well as background measurements were done on different types of tankers up to a size of 35.000 dead weight tons (DWT). The gathered data were evaluated with a frequency domain based pattern recognition system and it was possible to distinguish the AE signals related to corrosion from those signals, which were emitted by the structure due to the harsh environment on sea (background noise). Together with the oncoming developments of the AE equipment and the improvement of the data base, this project will lead to an important breakthrough for the safe shipping of hazardous products like crude oil. (authors)

Acoustic emission from polycrystalline graphites

International Nuclear Information System (INIS)

Ioka, I.; Yoda, S.; Oku, T.; Miyamoto, Y.

1987-01-01

Acoustic emission was monitored from polycrystalline graphites with different microstructure (pore size and pore volume) subjected to compressive loading. The graphites used in this study comprised five brands, that is, PGX, ISEM-1, IG-11, IG-15, and ISO-88. A root mean square (RMS) voltage and event counts of acoustic emission for graphites were measured during compressive loading. The acoustic emission was measured using a computed-based data acquisition and analysis system. The graphites were first deformed up to 80 % of the average fracture stress, then unloaded and reloaded again until the fracture occured. During the first loading, the change in RMS voltage for acoustic emission was detected from the initial stage. During the unloading, the RMS voltage became zero level as soon as the applied stress was released and then gradually rose to a peak and declined. The behavior indicated that the reversed plastic deformation occured in graphites. During the second loading, the RMS voltage gently increased until the applied stress exceeded the maximum stress of the first loading; there is no Kaiser effect in the graphites. A bicrystal model could give a reasonable explanation of this results. The empirical equation between the ratio of σ AE to σ f and σ f was obtained. It is considered that the detection of microfracture by the acoustic emission technique is effective in macrofracture prediction of polycrystalline graphites. (author)

Study on acoustic emission signals of active defect in pressure piping under hydraulic pressure

International Nuclear Information System (INIS)

Ai Qiong; Liu Caixue; Wang Yao; He Pan; Song Jian

2009-01-01

Experimental investigations of acoustic emission (AE) of active defect in pressure piping with a prefabricated crack under hydraulic pressure tester were conducted. AE signals of fatigue-crack-growth in pressure piping were monitored incessantly in all processes, and all signals recorded were analyzed and processed. The result of signal processing show that the amplitude and energy of acoustic emission signals from defect in pressure pipeline increase gradually with the load time, and thus the active defects in pipeline can be identified; the amplitude, energy and count of acoustic emission signals increase sharply before the defect runs through, and we can forecast the penetrated leakage of pipeline. (authors)

Acoustic emission for on-line reactor monitoring: results from field tests

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.

1984-09-01

The objective of the acoustic emission (AE)/flaw characterization program is to develop use of the AE method on a continuous basis (during operation and during hydrotest) to detect and analyze flaw growth in reactor pressure vessels and primary piping. AE has the unique capability for continuous monitoring, high sensitivity, and remote flaw location

Acoustic emission during tensile deformation of M250 grade maraging steel

Science.gov (United States)

Mukhopadhyay, Chandan Kumar; Rajkumar, Kesavan Vadivelu; Chandra Rao, Bhaghi Purna; Jayakumar, Tamanna

2012-05-01

Acoustic emission (AE) generated during room temperature tensile deformation of varyingly heat treated (solution annealed and thermally aged) M250 grade maraging steel specimens have been studied. Deformation of microstructure corresponding to different heat treated conditions in this steel could be distinctly characterized using the AE parameters such as RMS voltage, counts and peak amplitude of AE hits (events).

Why and how acoustic emission in pressure vessel first hydrotest

International Nuclear Information System (INIS)

Panzani, C.; Tonolini, F.; Villa, G.; Regis, V.

1985-01-01

The main advantages obtained performing the Acoustic Emission (AE) examination during pressure vessel first hydrotest are presented. The characteristics and performance of the AE instrumentation to be used for a correct test are illustrated. The main criteria for AE source characterization (location, typical AE parameters and their correlation with pressure value), the calibration and test procedures are discussed. The ndt post-test examinations and laboratory specimen experiments are also outlined. Personnel qualification requirements are finally indicated. (Author) [pt

Acoustic emission/flaw relationships for inservice monitoring of LWRs

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.; Friesel, M.A.; Skorpik, J.R.; Dawson, J.F.

1991-10-01

The program concerning Acoustic Emission/Flaw Relationships for Inservice Monitoring of LWRs was initiated in FY76 with the objective of validating the application of acoustic emission (AE) to monitor nuclear reactor pressure-containing components during operation to detect cracking. The program has been supported by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research. Research and development has been performed by Pacific Northwest Laboratory, operated for the Department of Energy by Battelle Memorial Institute. The program has shown the feasibility of continuous, on-line AE monitoring to detect crack growth and produced validated methods for applying the technology. Included are relationships for estimating flaw severity from AE data and field applications at Watts Bar Unit 1 Reactor, Limerick Unit 1 Reactor, and the High Flux Isotope Reactor. This report discusses the program scope and organization, the three program phases and the results obtained, standard and code activities, and instrumentation and software developed under this program

Contribution of in situ acoustic emission analysis coupled with thermogravimetry to study zirconium alloy oxidation

International Nuclear Information System (INIS)

Al Haj, O.; Peres, V.; Serris, E.; Cournil, M.; Grosjean, F.; Kittel, J.; Ropital, F.

2015-01-01

Zirconium alloy (zircaloy-4) corrosion behavior under oxidizing atmosphere at high temperature was studied using thermogravimetric experiment associated with acoustic emission analysis. Under a mixture of oxygen and air in helium, an acceleration of the corrosion is observed due to the detrimental effect of nitrogen which produces zirconium nitride. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration is accompanied by an acoustic emission (AE) activity. Most of the acoustic emission bursts were recorded after the kinetic transition or during the cooling of the sample. Acoustic emission signals analysis allows us to distinguish different populations of cracks in the ZrO 2 layer. These cracks have also been observed by SEM on post mortem cross section of oxidized samples and by in-situ microscopy observations on the top surface of the sample during oxidation. The numerous small convoluted thin cracks observed deeper in the zirconia scale are not detected by the AE technique. From these studies we can conclude that mechanisms as irreversible mechanisms, as cracks initiation and propagation, generate AE signals

Acoustic emission during fracture of ceramic superconducting materials

International Nuclear Information System (INIS)

Woźny, L; Kisiel, A; Łysy, K

2016-01-01

In the ceramic materials acoustic emission (AE) is associated with a rapid elastic energy release due to the formation and expansion of cracks, which causes generation and propagation of the elastic wave. AE pulses measurement allows monitoring of internal stresses changes and the development of macro- and micro-cracks in ceramic materials, and that in turn allows us to evaluate the time to failure of the object. In presented work the acoustic signals generated during cracking of superconducting ceramics were recorded. Results obtained were compared with other ceramic materials tested the same way. An analysis of the signals was carried out. The characteristics of the AE before destruction of the sample were determined, that allow the assessment of the condition of the material during operation and its expected lifetime. (paper)

Experimental analysis of crack evolution in concrete by the acoustic emission technique

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J. Saliba

2015-10-01

Full Text Available The fracture process zone (FPZ was investigated on unnotched and notched beams with different notch depths. Three point bending tests were realized on plain concrete under crack mouth opening displacement (CMOD control. Crack growth was monitored by applying the acoustic emission (AE technique. In order to improve our understanding of the FPZ, the width and length of the FPZ were followed based on the AE source locations maps and several AE parameters were studied during the entire loading process. The bvalue analysis, defined as the log-linear slope of the frequency-magnitude distribution of acoustic emissions, was also carried out to describe quantitatively the influence of the relative notch depth on the fracture process. The results show that the number of AE hits increased with the decrease of the relative notch depth and an important AE energy dissipation was observed at the crack initiation in unnotched beams. In addition, the relative notch depth influenced the AE characteristics, the process of crack propagation, and the brittleness of concrete.

A Preliminary Study Application Clustering System in Acoustic Emission Monitoring

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Saiful Bahari Nur Amira Afiza

2017-01-01

Full Text Available Acoustic Emission (AE is a non-destructive testing known as assessment on damage detection in structural engineering. It also can be used to discriminate the different types of damage occurring in a composite materials. The main problem associated with the data analysis is the discrimination between the different AE sources and analysis of the AE signal in order to identify the most critical damage mechanism. Clustering analysis is a technique in which the set of object are assigned to a group called cluster. The objective of the cluster analysis is to separate a set of data into several classes that reflect the internal structure of data. In this paper was used k-means algorithm for partitioned clustering method, numerous effort have been made to improve the performance of application k-means clustering algorithm. This paper presents a current review on application clustering system in Acoustic Emission.

Progress toward acoustic emission characterization for continuous monitoring of reactor pressure vessels

International Nuclear Information System (INIS)

Hutton, P.H.; Schwenk, E.B.; Kurtz, R.J.

1980-01-01

The purpose of this work is to evaluate the feasibility of detecting and analyzing flaw growth in an operating reactor vessel using acoustic emission (AE) data. A preliminary AE-flaw growth relationship has been developed encompassing six variables. This model relates AE count and energy to fatigue crack driving force ΔK. Pattern recognition has been examined as a means of distinguishing crack growth AE from other acoustic signals with encouraging results. The program is moving into hardware implementation of relationships for testing and refinement by monitoring tests in heavy section specimens and subscale structures. The hardware system will become a reactor monitor prototype. (orig.) [de

Acoustic emission mechanism at switching of ferroelectric crystals

International Nuclear Information System (INIS)

Belov, V.V.; Morozova, G.P.; Serdobol'skaya, O.Yu.

1986-01-01

Process of acoustic emission (AE) in lead germanate (PGO) representing pure ferroelectric, and gadolinium molybdate (GMO) representing ferroelectric-ferroelastic, for which switching may be conducted both by the field and pressure, were studied. A conclusion has been drawn that piezoelectric excitation of a crystal from the surface by pulses of overpolarization current in the process of domain coalescence is the main AE source in PGO. Not only piezoresponse, but also direct sound generation in the moment of domain penetration and collapse is considered as AE mechanism in GMO

Acoustic emission mechanism at switching of ferroelectric crystals

Energy Technology Data Exchange (ETDEWEB)

Belov, V V; Morozova, G P; Serdobol' skaya, O Yu

1986-01-01

Process of acoustic emission (AE) in lead germanate (PGO) representing pure ferroelectric, and gadolinium molybdate (GMO) representing ferroelectric-ferroelastic, for which switching may be conducted both by the field and pressure, were studied. A conclusion has been drawn that piezoelectric excitation of a crystal from the surface by pulses of overpolarization current in the process of domain coalescence is the main AE source in PGO. Not only piezoresponse, but also direct sound generation in the moment of domain penetration and collapse is considered as AE mechanism in GMO.

Using acoustic emissions to enhance fracture toughness calculations for CCNBD marble specimens

Directory of Open Access Journals (Sweden)

K. Kaklis

2017-04-01

Full Text Available Rock fracture mechanics has been widely applied to blasting, hydraulic fracturing, mechanical fragmentation, rock slope analysis, geophysics, earthquake mechanics and many other science and technology fields. Development of failure in brittle materials is associated with microcracks, which release energy in the form of elastic waves called acoustic emissions. In the present study, acoustic emission (AE measurements were carried out during cracked chevron notched Brazilian disc (CCNBD tests on Nestos marble specimens. The fracture toughness of different modes of loading (mode-I and –II is calculated and the results are discussed in conjunction with the AE parameters.

Evaluation on damage of pipe using ultrasonic and acoustic emission

Energy Technology Data Exchange (ETDEWEB)

Lee, Jin Kyung; Lee, Sang Pill; Lee, Moon Hee [Dongeui Univ., Busan (Korea, Republic of); Lee, Joon Hyun [Pusan National Univ., Busan (Korea, Republic of)

2008-07-01

An elastic waves like ultrasonic and acoustic emission were used to evaluate the propagating properties of the wave in pipe, and study on mode conversion of the elastic wave due to the defects on the pipe was performed. In this study an Acoustic Emission (AE) sensor was used to receive the propagated ultrasonic wave. AE technique has a advantage that it can identify the received ultrasonic wave by the analysis of the AE parameters such as count, energy, frequency, duration time and amplitude. For transmitting and receiving of the wave, an universal angle wedge was manufactured. The optimum angles for transmitting of ultrasonic wave and signal receiving at the attached AE sensor on the pipe were determined. Theoretical dispersion curve was compared with the results of the time-frequency analysis based on the wavelet transformation. The received modes showed a good agreement with theoretical one. The used ultrasonic sensor was 1MHz, and AE sensor was broadband. The artificial cracks were induced in the pipe to measure the propagation characteristics of the elastic wave for the cracks. AE parameters for the received signals were also varied with the crack types in the pipe. AE parameters of amplitude and duration time were more effective factors than the analysis of mode conversion for evaluation of the cracks in the pipe.

Structure Integrity Testing of Mineral Feed by Means of Acoustic Emission

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Jaroslav Začal

2016-01-01

Full Text Available This work deals with specific method of non-destructive testing – Acoustic emission (AE. Theoretical part of article is focused on underlying principle of this method and its applicability. The experimental part is focused on research of pressure resistance in mineral feed using the AE. Mineral feed is condensed cube of rock salt (sodium chloride with supplementary minerals, which is fed to livestock and game to supply the mineral elements necessary for their health and condition. Using the AE sensor is possible to provide monitoring of internal changes in the material. AE gives the overview of internal changes in material structure. With use of specific software we can interpret the acoustic signal and identify the current state of material integrity in real time.

Experimental study of advanced continuous acoustic emission monitoring of BWR components. Final report

International Nuclear Information System (INIS)

McElroy, J.W.; Hartman, W.F.

1980-09-01

The program consisted of installing, maintaining, and monitoring AE sensors located on primary piping, nozzles, and valves in the BWR system. Analysis of the AE data was correlated to the results of supplementary nondestructive testing techniques used during the in-service inspection, performed at refueling outages. Purpose of the program was to develop the on-line surveillance acoustic emission technique in order to identify areas of possible structural degradation. Result of reducing inspection time was to reduce accumulated radiation exposure to inspecting personnel and to reduce the amount of critical plant outage time by identifying the critical inspection areas during operation. The program demonstrated the capability of acoustic emission instrumentation to endure the nuclear reactor environment. The acoustic emission sensors withstood 12 months of reactor operation at temperatures of 400 0 F and greater in high radiation fields. The preamplifiers, also mounted in the reactor environment, operated for the 12-month period in 100% humidity, 250 0 F conditions. The remaining cable and AE instrumentation were operated in controlled environments

Acoustic emission from fiber reinforced plastic damaged hoop wrapped cylinders

Energy Technology Data Exchange (ETDEWEB)

Akhtar, A.; Kung, D.; Westbrook, D.R.

2000-03-01

Metal lined continuous fiber reinforced plastic (FRP) hoop wrapped cylinders with axial cuts to the FRP were modeled mathematically and tested experimentally. Steel lined and aluminum alloy lined glass FRP vessels were subjected to acoustic emission tests (AE) and hydraulic burst tests. The burst pressure decreased monotonically with the length of the axial cut. Acoustic emission increased initially with a decrease in burst pressure, and attained a maximum at an intermediate level of damage to the FRP. However, acoustic emission decreased when the level of damage was higher and the burst pressure was lower. Implications of the findings are discussed in the context of the search for an acoustic emission test method to inspect periodically the vessels used for the storage of compressed gaseous fuels on natural gas vehicles (NGV) and hydrogen vehicles.

Decision-making for acoustic emission data set

International Nuclear Information System (INIS)

Pellionisz, P.

1992-12-01

Acoustic emission techniques are widely applied in proof tests of pressure vessels. Correct interpretation of experimental data is of primary importance. The AE DATA EXPERT system performs this task in three procedures: source separation, source purification and source classification. Basic production rules are discussed. (author) 19 refs.; 16 figs.; 2 tabs

Acoustic emission non-destructive testing of structures using source location techniques.

Energy Technology Data Exchange (ETDEWEB)

Beattie, Alan G.

2013-09-01

The technology of acoustic emission (AE) testing has been advanced and used at Sandia for the past 40 years. AE has been used on structures including pressure vessels, fire bottles, wind turbines, gas wells, nuclear weapons, and solar collectors. This monograph begins with background topics in acoustics and instrumentation and then focuses on current acoustic emission technology. It covers the overall design and system setups for a test, with a wind turbine blade as the object. Test analysis is discussed with an emphasis on source location. Three test examples are presented, two on experimental wind turbine blades and one on aircraft fire extinguisher bottles. Finally, the code for a FORTRAN source location program is given as an example of a working analysis program. Throughout the document, the stress is on actual testing of real structures, not on laboratory experiments.

Fundamental and assessment of concrete structure monitoring by using acoustic emission technique testing: A review

Science.gov (United States)

Desa, M. S. M.; Ibrahim, M. H. W.; Shahidan, S.; Ghadzali, N. S.; Misri, Z.

2018-04-01

Acoustic emission (AE) technique is one of the non-destructive (NDT) testing, where it can be used to determine the damage of concrete structures such as crack, corrosion, stability, sensitivity, as structure monitoring and energy formed within cracking opening growth in the concrete structure. This article gives a comprehensive review of the acoustic emission (AE) technique testing due to its application in concrete structure for structural health monitoring (SHM). Assessment of AE technique used for structural are reviewed to give the perception of its structural engineering such as dam, bridge and building, where the previous research has been reviewed based on AE application. The assessment of AE technique focusing on basic fundamental of parametric and signal waveform analysis during analysis process and its capability in structural monitoring. Moreover, the assessment and application of AE due to its function have been summarized and highlighted for future references

Qualitative internal surface roughness classification using acoustic emission

International Nuclear Information System (INIS)

Mohd Hafizi Zohari; Mohd Hanif Saad

2009-04-01

This paper describes a novel new nondestructive method of qualitative internal surface roughness classification for pipes utilizing Acoustic Emission (AE) signal. Two different flowrate are introduced in a pipe obstructed using normally available components (e.g.: valve). The AE signal at suitable location from the obstruction are obtained and the peak amplitudes, RMS amplitude and energy of the AE signal are obtained. A dimensionless number, the Bangi Number, AB, is then calculated as a ratio of the AE parameters (peak amplitude, RMS amplitude or energy) in low flowrate measurement compared to the AE parameters in high flowrate measurement. It was observed that the Bangi Number, AB obtained can then be used to successfully discriminate between rough and smooth internal surface roughness. (author)

Acoustic emission monitoring of activation behavior of LaNi5 hydrogen storage alloy

Directory of Open Access Journals (Sweden)

Igor Maria De Rosa, Alessandro Dell'Era, Mauro Pasquali, Carlo Santulli and Fabrizio Sarasini

2011-01-01

Full Text Available The acoustic emission technique is proposed for assessing the irreversible phenomena occurring during hydrogen absorption/desorption cycling in LaNi5. In particular, we have studied, through a parametric analysis of in situ detected signals, the correlation between acoustic emission (AE parameters and the processes occurring during the activation of an intermetallic compound. Decreases in the number and amplitude of AE signals suggest that pulverization due to hydrogen loading involves progressively smaller volumes of material as the number of cycles increases. This conclusion is confirmed by electron microscopy observations and particle size distribution measurements.

An assessment of acoustic emission for nuclear pressure vessel monitoring

International Nuclear Information System (INIS)

Scruby, C.B.

1983-01-01

Recent research has greatly improved our understanding of the basic mechanisms of deformation and fracture that generate detectable acoustic emission signals in structural steels. A critical review of the application of acoustic emission (AE) to the fabrication, proof testing and in-service monitoring of nuclear pressure vessels is presented in the light of this improved understanding. The detectability of deformation and fracture processes in pressure vessel steels is discussed, and recommendations made for improving source location accuracy and the development of quantitative source assessment techniques. Published data suggest that AE can make an important contribution to fabrication monitoring, and to the detection of defects in lower toughness materials during vessel proof testing. In high toughness materials, however, the signals generated during ductile crack growth may frequently be too weak for reliable detection. The feasibility of AE for continuous monitoring has not yet been adequately demonstrated because of high background noise levels and uncertainty about AE signal strengths from the defect growth processes that occur in service. In-service leak detection by AE shows considerable promise. It is recommended that further tests are carried out with realistic defects, and under realistic conditions of loading (including thermal shock and fatigue) and of environment. (author)

Experimental study of advanced continuous acoustic-emission monitoring of BWR components. Final report

International Nuclear Information System (INIS)

McElroy, J.W.

1982-01-01

This report presents the results of a four year research program on the utilization of acoustic emission techniques on light water reactor component applications. Two techniques of the acoustic emission technology were applied to specific problems occurring within the light water reactor system. Crack detection AE monitoring was applied to thermal cycle fatigue cracking problems and stress corrosion cracking problems. Leak detection AE monitoring was applied to valve leakage in the main steam safety relief valves and incontainment packing gland valves. The report provides AE data showing how AE crack detection can be used as an on-line diagnostic monitoring tool. By having an active monitor on light water reactor components, the inservice inspection of the components is being performed during operation rather than refueling periods, thereby reducing critical path time during outages. The resultant benefit is increased plant availability and a reduction in accumulated radiation exposure

Acoustic Emission Analysis Applet (AEAA) Software

Science.gov (United States)

Nichols, Charles T.; Roth, Don J.

2013-01-01

NASA Glenn Research and NASA White Sands Test Facility have developed software supporting an automated pressure vessel structural health monitoring (SHM) system based on acoustic emissions (AE). The software, referred to as the Acoustic Emission Analysis Applet (AEAA), provides analysts with a tool that can interrogate data collected on Digital Wave Corp. and Physical Acoustics Corp. software using a wide spectrum of powerful filters and charts. This software can be made to work with any data once the data format is known. The applet will compute basic AE statistics, and statistics as a function of time and pressure (see figure). AEAA provides value added beyond the analysis provided by the respective vendors' analysis software. The software can handle data sets of unlimited size. A wide variety of government and commercial applications could benefit from this technology, notably requalification and usage tests for compressed gas and hydrogen-fueled vehicles. Future enhancements will add features similar to a "check engine" light on a vehicle. Once installed, the system will ultimately be used to alert International Space Station crewmembers to critical structural instabilities, but will have little impact to missions otherwise. Diagnostic information could then be transmitted to experienced technicians on the ground in a timely manner to determine whether pressure vessels have been impacted, are structurally unsound, or can be safely used to complete the mission.

AE/flaw characterization for nuclear pressure vessels

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.; Pappas, R.A.

1984-01-01

This chapter discusses the use of acoustic emission (AE) detected during continuous monitoring to identify and evaluate growing flaws in pressure vessels. Off-reactor testing and on-reactor testing are considered. Relationships for identifying acoustic emission (AE) from crack growth and using the AE data to estimate flaw severity have been developed experimentally by laboratory testing. The purpose of the off-reactor vessel test is to evaluate AE monitoring/interpretation methodology on a heavy section steel vessel under simulated reactor operating conditions. The purpose of on-reactor testing is to evaluate the capability of a monitor system to function in the reactor environment, calibrate the ability to detect AE signals, and to demonstrate that a meaningful criteria can be established to prevent false alarms. An expanded data base is needed from application testing and methodology standardization

Acoustic Emission Behavior of Early Age Concrete Monitored by Embedded Sensors.

Science.gov (United States)

Qin, Lei; Ren, Hong-Wei; Dong, Bi-Qin; Xing, Feng

2014-10-02

Acoustic emission (AE) is capable of monitoring the cracking activities inside materials. In this study, embedded sensors were employed to monitor the AE behavior of early age concrete. Type 1-3 cement-based piezoelectric composites, which had lower mechanical quality factor and acoustic impedance, were fabricated and used to make sensors. Sensors made of the composites illustrated broadband frequency response. In a laboratory, the cracking of early age concrete was monitored to recognize different hydration stages. The sensors were also embedded in a mass concrete foundation to localize the temperature gradient cracks.

Acoustic emission and estimation of flaw significance in reactor pressure boundaries

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.

1982-01-01

The work discussed is intended to establish the feasibility of using acoustic emission (AE) to detect and evaluate growing flaws in nuclear reactor pressure boundaries. Basic AE identification and interpretation methods have grown out of Phase 1. Phases 2 and 3 to test and demonstrate developed methodology on a vessel test and on a reactor are in progress

Analysis of Precursors Prior to Rock Burst in Granite Tunnel Using Acoustic Emission and Far Infrared Monitoring

OpenAIRE

Liang, Zhengzhao; Liu, Xiangxin; Zhang, Yanbo; Tang, Chunan

2013-01-01

To understand the physical mechanism of the anomalous behaviors observed prior to rock burst, the acoustic emission (AE) and far infrared (FIR) techniques were applied to monitor the progressive failure of a rock tunnel model subjected to biaxial stresses. Images of fracturing process, temperature changes of the tunnel, and spatiotemporal serials of acoustic emission were simultaneously recorded during deformation of the model. The b-value derived from the amplitude distribution data of AE wa...

An experimental modeling and acoustic emission monitoring of abrasive wear in a steel/diabase pair

Science.gov (United States)

Korchuganov, M. A.; Filippov, A. V.; Tarasov, S. Yu.; Podgornyh, O. A.; Shamarin, N. N.; Filippova, E. O.

2016-11-01

The earthmoving of permafrost soil is a critical task for excavation of minerals and construction on new territories. Failure by abrasive wear is the main reason for excavation parts of earthmoving and soil cutting machines. Therefore investigation of this type of wear is a challenge for developing efficient and wear resistant working parts. This paper is focused on conducting tribological experiments with sliding the steel samples over the surface of diabase stone sample where abrasive wear conditions of soil cutting are modeled experimentally. The worn surfaces of all samples have been examined and transfer of metal and stone particles revealed. The acoustic emission (AE) signals have been recorded and related to the results of worn surface analysis. he acoustic emission (AE) signals have been recorded and related to the results of worn surface analysis. As shown the wear intensity correlates to that of acoustic emission. Both acoustic emission signal median frequency and energy are found to be sensitive to the wear mode.

Acoustic emission

International Nuclear Information System (INIS)

Nichols, R.W.

1976-01-01

The volume contains six papers which together provide an overall review of the inspection technique known as acoustic emission or stress wave emission. The titles are: a welder's introduction to acoustic emission technology; use of acoustic emission for detection of defects as they arise during fabrication; examples of laboratory application and assessment of acoustic emission in the United Kingdom; (Part I: acoustic emission behaviour of low alloy steels; Part II: fatigue crack assessment from proof testing and continuous monitoring); inspection of selected areas of engineering structures by acoustic emission; Japanese experience in laboratory and practical applications of acoustic emission to welded structures; and ASME acoustic emission code status. (U.K.)

Large hoisting machinery local damage acoustic emission monitoring of optical information acquisition research

Directory of Open Access Journals (Sweden)

Wan Shuai

2016-01-01

Full Text Available AE technology, an advanced fault diagnosis technique,is impacted by environmental noise during monitoring equipment. The occurrence of interfere noise,the fashion of interfere and the effect to the system in the AE automatic online monitoring system is analyzed. At present, most of the acoustic emission signal transmission by cable, this way of transmission has a limited transmission distance, shortcomings and so on signal easily disturbed. Is proposed in this paper based on the optical fiber transmission technology, designed and developed a information collection system based on optical fiber acoustic emission monitoring.This way has the advantages of long distance transmission, strong anti-jamming capability.

On the possibility of the soliton description of acoustic emission during plastic deformation of crystals

International Nuclear Information System (INIS)

Pawelek, A.

1987-06-01

Two basic sources of acoustic emission (AE) during plastic deformation of pure crystals are discussed. One is related to non-stationary dislocation motion (the bremsstrahlung type of acoustic radiation), and the other to dislocation annihilation processes (the main component of the transition type of acoustic radiation). The possible soliton description of the bremsstrahlung acoustic radiation by oscillating dislocation kink and by bound kink-antikink pair (dislocation breather) is cosidered on the basis of Eshelby's theory (Proc. Roy. Soc. London A266, 222 (1962)). The dislocation annihilation component of transition acoustic emission is considered only in relation to the Frank-Read source operation. A soliton model for this type of acoustic radiation is proposed and the simple quantum-mechanical hypothesis is advanced for the purpose. Both soliton descriptions are discussed on the basis of available experimental data on the AE intensity behaviour during tensile deformation of crystals. (author). 36 refs, 5 figs

On-line monitoring on thermal shock damage of ceramics using acoustic emission

International Nuclear Information System (INIS)

Lee, Jin Kyung; Lee, Joon Hyun; Song, Sang Hun

1999-01-01

The objective of this paper is to investigate the degree of the thermal shock damage on alumina ceramic using acoustic emission technique. For this purpose, alumina ceramic specimen was heated in the elastic furnace and then was quenched into the water tank. When the specimen was quenched into water tank, a lot of micro-cracks were generated on the surface of specimen due to the thermal shock damage. In this study, acoustic emission technique was used to evaluate the elastic waves generated by the crack initiation and propagation on the surface of specimen. It was found that when the micro-crack was initiated on the surface of specimen, AE signals were the higher in amplitude than those of bubbling effect and crack propagation. A lot of AE events were generated at the first thermal shock, the number of AE events decreased gradually as the thermal shock cycle increased.

Barkhausen Effect and Acoustic Emission in a Metallic Glass - Preliminary Results

International Nuclear Information System (INIS)

Lopez Sanchez, R.; Lopez Pumarega, M.I.; Armeite, M.; Piotrkowski, R.; Ruzzante, J.E.

2004-01-01

Magneto Acoustic Emission, which is Barkhausen Noise (BN) and Acoustic Emission (AE), depends on microstructure and existing residual stresses in magnetic materials. Preliminary results obtained by magnetization along two perpendicular directions on a metal glass foil are presented. Signals were analyzed with Statistic, Fast Fourier and Wavelet methods. Results are part of a Joint Research Project of the Faculty of Science, Cantabria University, Spain, and the Elastic Waves Group of the National Atomic Energy Commission, Argentina

Acoustic emission measurements in petroleum-related rock mechanics

Energy Technology Data Exchange (ETDEWEB)

Unander, Tor Erling

2002-07-01

Acoustic emission activity in rock has usually been studied in crystalline rock, which reflects that rock mechanics has also mostly been occupied with such rocks in relations to seismology, mining and tunneling. On the other hand, petroleum-related rock mechanics focuses on the behaviour of sedimentary rock. Thus, this thesis presents a general study of acoustic emission activity in sedimentary rock, primarily in sandstone. Chalk, limestone and shale have also been tested, but to much less degree because the AE activity in these materials is low. To simplify the study, pore fluids have not been used. The advent of the personal computer and computerized measuring equipment have made possible new methods both for measuring and analysing acoustic emissions. Consequently, a majority of this work is devoted to the development and implementation of new analysis techniques. A broad range of topics are treated: (1) Quantification of the AE activity level, assuming that the event rate best represents the activity. An algorithm for estimating the event rate and a methodology for objectively describing special changes in the activity e.g., onset determination, are presented. (2) Analysis of AE waveform data. A new method for determining the source energy of an AE event is presented, and it is shown how seismic source theory can be used to analyze even intermediate quality data. Based on these techniques, it is shown that a major part of the measured AE activity originates from a region close to the sensor, not necessarily representing the entire sample. (3) An improved procedure for estimating source locations is presented. The main benefit is a procedure that better handles arrival time data with large errors. Statistical simulations are used to quantify the uncertainties in the locations. The analysis techniques are developed with the application to sedimentary rock in mind, and in two articles, the techniques are used in the study of such materials. The work in the first

A review of the application Acoustic Emission (AE) incorporating mechanical approach to monitor Reinforced concrete (RC) strengthened with Fiber Reinforced Polymer (FRP) properties under fracture

Science.gov (United States)

Syed Mazlan, S. M. S.; Abdullah, S. R.; Shahidan, S.; Noor, S. R. Mohd

2017-11-01

Concrete durability may be affected by so many factors such as chemical attack and weathering action that reduce the performance and the service life of concrete structures. Low durability Reinforced concrete (RC) can be greatly improved by using Fiber Reinforce Polymer (FRP). FRP is a commonly used composite material for repairing and strengthening RC structures. A review on application of Acoustic Emission (AE) techniques of real time monitoring for various mechanical tests for RC strengthened with FRP involving four-point bending, three-point bending and cyclic loading was carried out and discussed in this paper. Correlations between each AE analyses namely b-value, sentry and intensity analysis on damage characterization also been critically reviewed. From the review, AE monitoring involving RC strengthened with FRP using b-value, sentry and intensity analysis are proven to be successful and efficient method in determining damage characterization. However, application of AE analysis using sentry analysis is still limited compared to b-value and intensity analysis in characterizing damages especially for RC strengthened with FRP specimen.

Size Effect on Acoustic Emission Characteristics of Coal-Rock Damage Evolution

Directory of Open Access Journals (Sweden)

Zhijie Wen

2017-01-01

Full Text Available Coal-gas outburst, rock burst, and other mine dynamic disasters are closely related to the instability and failure of coal-rock. Coal-rock is the assemblies of mineral particles of varying sizes and shapes bonded together by cementing materials. The damage and rupture process of coal-rock is accompanied by acoustic emission (AE, which can be used as an effective means to monitor and predict the instability of coal-rock body. In this manuscript, considering the size effect of coal-rock, the influence of different height to diameter ratio on the acoustic emission characteristics of coal-rock damage evolution was discussed by microparticle flow PFC2D software platform. The results show that coal-rock size influences the uniaxial compressive strength, peak strain, and elastic modulus of itself; the size effect has little effect on the acoustic emission law of coal-rock damage and the effects of the size of coal-rock samples on acoustic emission characteristics are mainly reflected in three aspects: the triggering time of acoustic emission, the strain range of strong acoustic emission, and the intensity of acoustic emission; the damage evolution of coal-rock specimen can be divided into 4 stages: initial damage, stable development, accelerated development, and damage.

Tasks tolerating application of analogue methods for determining acoustic emission source co-ordinates

International Nuclear Information System (INIS)

Artyukhov, V.I.; Vakar, K.B.; Makarov, V.I.; Ovchinnikov, N.I.; Perevezentsev, V.N.; Rzhevkin, V.R.; Shemyakin, V.V.; Yakovlev, G.V.

1980-01-01

Described are cases of coordinate detection of the acoustic emission (AE) sources during AE-testing of power reactors using analog systems. Five testing variants of design linear elements are considered and fields of their practical application to welded joint testing are pointed out. Described is the method of coordinate detection based on ''multibeam'' effect

Mechanical seal monitoring technique by acoustic emission measurements

Energy Technology Data Exchange (ETDEWEB)

Kataoka, Tadashi; Fujita, Yoshihiro; Kawaguchi, Kazunori; Saito, Kazuhiro; Yokota, Setsuo; Hisada, Yasuhide; Masahiro, Komatsu

1987-09-20

This report describes a technique for mechanical seal monitoring through acoustic emission (AE) measurement. The equipment consists of an AE sensor, preamplifier, multiplexer, main amplifier, effective value transducer and computer system. When the sealed liquid pressure undergoes a large change, the seal surface configuration is monitored and evaluated accurately through AE measurement. If the mechanical seal surface id damaged or worn, the AE level is kept high or continues to fluctuate largely for a rather long period. When leak occurs, the AE value shows great fluctuations either at extremely low levels or at high levels. The former trend is considered to result from a decrease in solid contact due to an excessive amount of liquid film being formed at the seal surface during leak. In the latter case, the leak is attributed to severe damage to the seal surface. (18 figs, 1 tab, 5 photos, 3 refs)

Standard practice for examination of fiberglass reinforced plastic fan blades using acoustic emission

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This practice provides guidelines for acoustic emission (AE) examinations of fiberglass reinforced plastic (FRP) fan blades of the type used in industrial cooling towers and heat exchangers. 1.2 This practice uses simulated service loading to determine structural integrity. 1.3 This practice will detect sources of acoustic emission in areas of sensor coverage that are stressed during the course of the examination. 1.4 This practice applies to examinations of new and in-service fan blades. 1.5 This practice is limited to fan blades of FRP construction, with length (hub centerline to tip) of less than 3 m [10 ft], and with fiberglass content greater than 15 % by weight. 1.6 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to evaluate the significance of AE sources. Procedures for other NDE methods are beyond the scope of this practice. 1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as sta...

Characterization of martensitic transformations using acoustic emission

International Nuclear Information System (INIS)

Tatro, C.A.

1984-01-01

Acoustic emission (AE) is a highly sensitive technique which can reveal changes in materials not detectable by other means. The goal of this project was to obtain basic information on the AE response to martensitic transformation in steel. This information will enable the use of AE for improved quality assurance testing of rough-cut component blanks and semifinished parts. The AE response was measured as a function of temperature in four steels undergoing martensitic transformation, and the AE response was compared with martensitic start temperature M/sub s/ and finish temperature M/sub f/ obtained by other methods. As measured by AE activity, M/sub s/ occurred as much as 26 0 C higher than previously reported using less sensitive measurement techniques. It was also found that 10 to 30% of an alloy of Fe-0.2% C-27% Ni transformed to martensite during one AE burst. These results show that AE can be used to study transformations both inside and outside the classical M/sub s/-M/sub f/ ranges. The findings will help to achieve the goal of using AE for quality assurance testing, and will add to the knowledge of the basic materials science of martensitic transformations

Analysis of acoustic emission signals of fatigue crack growth and corrosion processes. Investigation of the possibilities for continuous condition monitoring of transport containers by acoustic emission testing; Analyse der Schallemissionssignale aus Ermuedungsrisswachstum und Korrosionsprozessen. Untersuchung der Moeglichkeiten fuer die kontinuierliche Zustandsueberwachung von Transportbehaeltern mittels Schallemissionspruefung

Energy Technology Data Exchange (ETDEWEB)

Wachsmuth, Janne

2016-05-01

Fatigue crack growth and active corrosion processes are the main causes of structural failures of transport products like road tankers, railway tank cars and ships. To prevent those failures, preventive, time-based maintenance is performed. However, preventive inspections are costly and include the risk of not detecting a defect, which could lead to a failure within the next service period. An alternative is the idea of continuous monitoring of the whole structure by means of acoustic emission testing (AT). With AT, defects within the material shall be detected and repaired directly after their appearance. Acoustic emission testing is an online non-destructive testing method. Acoustic emission (AE) arises from changes within the material and is transported by elastic waves through the material. If the AE event generates enough energy, the elastic wave propagates to the boundaries of the component, produces a displacement in the picometre scale and can be detected by a piezoelectric sensor. The sensor produces an electrical signal. From this AE signal, AE features such as the maximum amplitude or the frequency can be extracted. Methods of signal analysis are used to investigate the time and frequency dependency of signal groups. The purpose of the signal analysis is to connect the AE signal with the originating AE source. If predefined damage mechanisms are identified, referencing the damage condition of the structure is possible. Acoustic emission from events of the actual crack propagation process can for example lead to the crack growth rate or the stress intensity factor, both specific values from fracture mechanics. A new development in the domain of acoustic emission testing is the pattern recognition of AE signals. Specific features are extracted from the AE signals to assign them to their damage mechanisms. In this thesis the AE signals from the damage mechanisms corrosion and fatigue crack growth are compared and analysed. The damage mechanisms were

Feasibility of using acoustic emission to determine in-process tool wear

Energy Technology Data Exchange (ETDEWEB)

Lazarus, L.J.

1996-04-01

Acoustic emission (AE) was evaluated for its ability to predict and recognize failure of cutting tools during machining processes when the cutting tool rotates and the workpiece is stationary. AE output was evaluated with a simple algorithm. AE was able to detect drill failure when the transducer was mounted on the workpiece holding fixture. Drill failure was recognized as size was reduced to 0.0003 in. diameter. The ability to predict failure was reduced with drill size, drill material elasticity, and tool coating. AE output for the turning process on a lathe was compared to turning tool insert wear. The turning tool must have sufficient wear to produce a detectable change in AE output to predict insert failure.

Inspection of nuclear reactor welding by acoustic emission

International Nuclear Information System (INIS)

Prine, D.W.

1977-01-01

The objective of the work described is to evaluate in-process acoustic emission weld monitoring with the goal of upgrading the inspection techniques for assuring better weld quality in nuclear reactor piping and pressure vessels. To accomplish this overall objective, the following specific goals have been set within a three year program: (1) prove the feasibility of in-process AE under shop conditions and validate the AE findings by currently acceptable NDE techniques; (2) develop and build a prototype monitor for use in Nuclear Fabrication shops; and (3) provide data for NRC/ASME acceptance of the inspection practice

Evaluation of Acoustic Emission NDE of Kevlar Composite Over Wrapped Pressure Vessels

Science.gov (United States)

Horne, Michael R.; Madaras, Eric I.

2008-01-01

Pressurization and failure tests of small Kevlar/epoxy COPV bottles were conducted during 2006 and 2007 by Texas Research Institute Austin, Inc., at TRI facilities. This is a report of the analysis of the Acoustic Emission (AE) data collected during those tests. Results of some of the tests indicate a possibility that AE can be used to track the stress-rupture degradation of COPV vessels.

Feasibility of evaluating the integrity of FTR duct to end fixture welds using acoustic emission monitoring

International Nuclear Information System (INIS)

Trantow, R.L.

1975-11-01

A method of applying real-time acoustic emission (AE) source location to evaluate the integrity of duct-to-end fixture welds was developed and evaluated using the HEDL R8-4 AE monitor coupled with a PDP-8e minicomputer. Operational software was developed to control the system's data acquisition, storage, and display functions. Performance was evaluated on the basis of comparisons between AE source location data and subsequent destructive examination of six duct-to-transition ring qualification welds. Ten separate discontinuities seen in the metallography performed at 35 locations along these welds correlated with the averaged acoustic emission activity revealed by the AE source location maps. This relationship is not presently considered to be usable as a system calibration method however, because of the limited range of discontinuity lengths (from 0.0003 to 0.004 in. long) that were correlated. The presence of six other discontinuities, found in regions showing low levels of emission activity, indicated that significant stress risers can go undetected under the conditions investigated

Investigating deformation processes in AM60 magnesium alloy using the acoustic emission technique

International Nuclear Information System (INIS)

Mathis, K.; Chmelik, F.; Janecek, M.; Hadzima, B.; Trojanova, Z.; Lukac, P.

2006-01-01

Microstructure changes in an AM60 magnesium alloy were monitored using the acoustic emission (AE) technique during tensile tests in the temperature range from 20 to 300 deg. C. The correlation of the AE signal and the deformation processes is discussed. It is shown, using transmission electron and light microscopy, that the character of the AE response is associated with various modes of mechanical twinning at lower temperatures, whereas at higher temperatures also the influence of non-basal dislocations on the AE response must be taken into account

Acoustic emission methodology and application

CERN Document Server

Nazarchuk, Zinoviy; Serhiyenko, Oleh

2017-01-01

This monograph analyses in detail the physical aspects of the elastic waves radiation during deformation or fracture of materials. I presents the  methodological bases for the practical use of acoustic emission device, and describes the results of theoretical and experimental researches of evaluation of the crack growth resistance of materials, selection of the useful AE signals. The efficiency of this methodology is shown through the diagnostics of various-purpose industrial objects. The authors obtain results of experimental researches with the help of the new methods and facilities.

STUDIES OF ACOUSTIC EMISSION SIGNATURES FOR QUALITY ASSURANCE OF SS 316L WELDED SAMPLES UNDER DYNAMIC LOAD CONDITIONS

Directory of Open Access Journals (Sweden)

S. V. RANGANAYAKULU

2016-10-01

Full Text Available Acoustic Emission (AE signatures of various weld defects of stainless steel 316L nuclear grade weld material are investigated. The samples are fabricated by Tungsten Inert Gas (TIG Welding Method have final dimension of 140 mm x 15 mm x 10 mm. AE signals from weld defects such as Pinhole, Porosity, Lack of Penetration, Lack of Side Fusion and Slag are recorded under dynamic load conditions by specially designed mechanical jig. AE features of the weld defects were attained using Linear Location Technique (LLT. The results from this study concluded that, stress release and structure deformation between the sections in welding area are load conditions major part of Acoustic Emission activity during loading.

Acoustic Emission Analysis of Damage Progression in Thermal Barrier Coatings Under Thermal Cyclic Conditions

Science.gov (United States)

Appleby, Matthew; Zhu, Dongming; Morscher, Gregory

2015-01-01

Damage evolution of electron beam-physical vapor deposited (EBVD-PVD) ZrO2-7 wt.% Y2O3 thermal barrier coatings (TBCs) under thermal cyclic conditions was monitored using an acoustic emission (AE) technique. The coatings were heated using a laser heat flux technique that yields a high reproducibility in thermal loading. Along with AE, real-time thermal conductivity measurements were also taken using infrared thermography. Tests were performed on samples with induced stress concentrations, as well as calcium-magnesium-alumino-silicate (CMAS) exposure, for comparison of damage mechanisms and AE response to the baseline (as-produced) coating. Analysis of acoustic waveforms was used to investigate damage development by comparing when events occurred, AE event frequency, energy content and location. The test results have shown that AE accumulation correlates well with thermal conductivity changes and that AE waveform analysis could be a valuable tool for monitoring coating degradation and provide insight on specific damage mechanisms.

Automated valve fault detection based on acoustic emission parameters and support vector machine

Directory of Open Access Journals (Sweden)

Salah M. Ali

2018-03-01

Full Text Available Reciprocating compressors are one of the most used types of compressors with wide applications in industry. The most common failure in reciprocating compressors is always related to the valves. Therefore, a reliable condition monitoring method is required to avoid the unplanned shutdown in this category of machines. Acoustic emission (AE technique is one of the effective recent methods in the field of valve condition monitoring. However, a major challenge is related to the analysis of AE signal which perhaps only depends on the experience and knowledge of technicians. This paper proposes automated fault detection method using support vector machine (SVM and AE parameters in an attempt to reduce human intervention in the process. Experiments were conducted on a single stage reciprocating air compressor by combining healthy and faulty valve conditions to acquire the AE signals. Valve functioning was identified through AE waveform analysis. SVM faults detection model was subsequently devised and validated based on training and testing samples respectively. The results demonstrated automatic valve fault detection model with accuracy exceeding 98%. It is believed that valve faults can be detected efficiently without human intervention by employing the proposed model for a single stage reciprocating compressor. Keywords: Condition monitoring, Faults detection, Signal analysis, Acoustic emission, Support vector machine

Real-time measurement of electron beam weld penetration in uranium by acoustic emission monitoring

International Nuclear Information System (INIS)

Whittaker, J.W.; Murphy, J.L.

1991-07-01

High quality electron beam (EB) welds are required in uranium test articles. Acoustic emission (AE) techniques are under development with the goal of measuring weld penetration in real-time. One technique, based on Average Signal Level (ASL) measurement was used to record weld AE signatures. Characteristic AE signatures were recorded for bead-on-plate (BOP) and butt joint (BJ) welds made under varied welding conditions. AE waveforms were sampled to determine what microscopic AE behavior led to the observed macroscopic signature features. Deformation twinning and weld expulsion are two of the main sources of emission. AE behavior was correlated with weld penetration as measured by standard metallographic techniques. The ASL value was found to increase approximately linearly with weld penetration in BJ welds. These results form the basis for a real-time monitoring technique for weld penetration. 5 refs

Research on Relationship Between Parameters Correlation of Acoustic Emission and Rock Failure

Directory of Open Access Journals (Sweden)

Duan Dong

2014-12-01

Full Text Available Analyzes that granite AE signal parameters under uniaxial loading by that way of Pearson linear correlation, research that correlation of characterization parameters within that separate group with various characteristics, and analyzes that relationship between each parameter and destruction. This study shows that: impact, events and ringing are mainly used to describe the damage degree of rock, amplitude characteristics, time characteristics and frequency characteristics are mainly used for acoustic emission source properties, and energy characteristics can not only be used to describe the damage degree of rock, but also be used to analyze the acoustic emission source. That ringing counts are highly interrelated with energy, intensity, duration, RMS and ASL have high correlation, a high correlation is in the three parameters of the energy characteristics, and there is a higher correlation between the two parameters of the timing characteristics. The correlation between the parameters of frequency is very low, and the acoustic emission parameters can't be replaced for each other in analysis, which need separate analysis. Characteristics of ringing and energy can be a very good description of failure, but failure precursors can't be quantized. However, the amplitude, RMS, ASL, can quantify characterization of that precursor of failure, such as the effective voltage value 0.7 V as the precursor of destruction, the emergence of amplitude exceeding 95 dB as that destructive precursor. The relationship between the timing characteristics and damage is not obvious, so you can't use those parameters analysis that fracture of rocks. But those parameters can be used to describe AE source characteristics. The peak frequency, inverse frequency and the center frequency can't reflect AE source characteristics, and that average frequency and initial frequency can reflect AE source characteristics.

Acoustic Emission Monitoring of Cementitious Wasteforms

International Nuclear Information System (INIS)

Spasova, L.M.; Ojovan, M.I.

2013-01-01

A summary is presented of the potential of non-destructive acoustic emission (AE) method to be applied for structures immobilising nuclear wastes. The use and limitations of the method are discussed with given examples of experimental configurations and results obtained from AE monitoring and data analysis of two different processes addressing particular issues related to the nuclear waste immobilisation. These are (a) corrosion of aluminium, classified as intermediate level waste (ILW) in the UK, encapsulated in cementitious structures and (b) partial melting and solidification during cooling of granite at a pressure of 0.15 GPa which simulates the conditions in a deep borehole disposal of canisters of vitrified high level waste (HLW). Methodology for analysis of the collected data and characterisation of the potential AE sources is performed at different steps including simple signals count and more complex signal parameter-based approach and advanced signal processing. The AE method has been shown as a potential tool for monitoring and inspection of structures immobilising nuclear wastes in relation to the time progress of different interactions of the waste with the encapsulating matrix or the wasteform with the hosting environment for permanent disposal. (author)

Study on Leak Detection of the Pipeline System by Acoustic Emission

International Nuclear Information System (INIS)

Yoon, D. J.; Kim, C. J.

1987-01-01

Leak detection testing for the pipeline system was performed by the acoustic emission method. It was found that the detected signal spectrum was influenced by the frequency response of sensors and pressure changes. AE parameters and frequency spectrum distributions were used to analyze the leak signals. The slope rise time of AE parameters were the important factors for distinguishing leak signals. The amplitude of leak signal was more affected by the changes of leak, rate and pressure than those of leak type

Determination of bearing steel heat treatment with the use of the acoustic emission method

Directory of Open Access Journals (Sweden)

T. Z. Wozniak

2010-10-01

Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon, steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperature estimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology also accelerates the bainitic transformation.

Determination of bearing steel heat treatment with the use of the acoustic emission method

Directory of Open Access Journals (Sweden)

T.Z. Woźniak

2010-07-01

Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon,steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperatureestimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology alsoaccelerates the bainitic transformation.

Acoustic Emission Characteristics of Red Sandstone Specimens Under Uniaxial Cyclic Loading and Unloading Compression

Science.gov (United States)

Meng, Qingbin; Zhang, Mingwei; Han, Lijun; Pu, Hai; Chen, Yanlong

2018-04-01

To explore the acoustic emission (AE) characteristics of rock materials during the deformation and failure process under periodic loads, a uniaxial cyclic loading and unloading compression experiment was conducted based on an MTS 815 rock mechanics test system and an AE21C acoustic emissions test system. The relationships among stress, strain, AE activity, accumulated AE activity and duration for 180 rock specimens under 36 loading and unloading rates were established. The cyclic AE evolutionary laws with rock stress-strain variation at loading and unloading stages were analyzed. The Kaiser and Felicity effects of rock AE activity were disclosed, and the impact of the significant increase in the scale of AE events on the Felicity effect was discussed. It was observed that the AE characteristics are closely related to the stress-strain properties of rock materials and that they are affected by the developmental state and degree of internal microcracks. AE events occur in either the loading or unloading stages if the strain is greater than zero. Evolutionary laws of AE activity agree with changes in rock strain. Strain deformation is accompanied by AE activity, and the density and intensity of AE events directly reflect the damage degree of the rock mass. The Kaiser effect exists in the linear elastic stage of rock material, and the Felicity effect is effective in the plastic yield and post-peak failure stages, which are divided by the elastic yield strength. This study suggests that the stress level needed to determine a significant increase in AE activity was 70% of the i + 1 peak stress. The Felicity ratio of rock specimens decreases with the growth of loading-unloading cycles. The cycle magnitude and variation of the Felicity effect, in which loading and unloading rates play a weak role, are almost consistent.

Acoustic Emission Based In-process Monitoring in Robot Assisted Polishing

DEFF Research Database (Denmark)

Pilny, Lukas; Bissacco, Giuliano; De Chiffre, Leonardo

The applicability of acoustic emission (AE) measurements for in-process monitoring in the Robot Assisted Polishing (RAP) process was investigated. Surface roughness measurements require interruption of the process, proper surface cleaning and measurements that sometimes necessitate removal...... improving the efficiency of the process. It also allows for intelligent process control and generally enhances the robustness and reliability of the automated RAP system in industrial applications....... of the part from the machine tool. In this study, development of surface roughness during polishing rotational symmetric surfaces by the RAP process was inferred from AE measurements. An AE sensor was placed on a polishing tool, and a cylindrical rod of Vanadis 4E steel having an initial turned surface...

Online monitoring of Accessories for Underground Electrical Installations through Acoustics Emissions

Directory of Open Access Journals (Sweden)

Casals-Torrens P.

2012-04-01

Full Text Available The acoustic waves caused by Partial Discharges inside the dielectric materials, can be detected by acoustic emission (AE sensors and analyzed in the time domain. The experimental results presented, show the online detection capability of these sensors in the environment near a cable accessory, such as a splice or terminal. The AE sensors are immune to electromagnetic interference and constitute a detection method non-intrusive and non-destructive, which ensures a galvanic decoupling with respect to electric networks, this technique of partial discharge detection can be applied as a test method for preventive or predictive maintenance (condition-based maintenance to equipments or facilities of medium and high voltage in service and represents an alternative method to electrical detection systems, conventional or not, that continue to rely on the detection of current pulses. This paper presents characterization tests of the sensors AE through comparative tests of partial discharge on accessories for underground power cables.

Monitoring of Carbon Fiber-Reinforced Old Timber Beams via Strain and Multiresonant Acoustic Emission Sensors

Directory of Open Access Journals (Sweden)

Francisco J. Rescalvo

2018-04-01

Full Text Available This paper proposes the monitoring of old timber beams with natural defects (knots, grain deviations, fissures and wanes, reinforced using carbon composite materials (CFRP. Reinforcement consisted of the combination of a CFRP laminate strip and a carbon fabric discontinuously wrapping the timber element. Monitoring considered the use and comparison of two types of sensors: strain gauges and multi-resonant acoustic emission (AE sensors. Results demonstrate that: (1 the mechanical behavior of the beams can be considerably improved by means of the use of CFRP (160% in bending load capacity and 90% in stiffness; (2 Acoustic emission sensors provide comparable information to strain gauges. This fact points to the great potential of AE techniques for in-service damage assessment in real wood structures.

Monitoring of Carbon Fiber-Reinforced Old Timber Beams via Strain and Multiresonant Acoustic Emission Sensors.

Science.gov (United States)

Rescalvo, Francisco J; Valverde-Palacios, Ignacio; Suarez, Elisabet; Roldán, Andrés; Gallego, Antolino

2018-04-17

This paper proposes the monitoring of old timber beams with natural defects (knots, grain deviations, fissures and wanes), reinforced using carbon composite materials (CFRP). Reinforcement consisted of the combination of a CFRP laminate strip and a carbon fabric discontinuously wrapping the timber element. Monitoring considered the use and comparison of two types of sensors: strain gauges and multi-resonant acoustic emission (AE) sensors. Results demonstrate that: (1) the mechanical behavior of the beams can be considerably improved by means of the use of CFRP (160% in bending load capacity and 90% in stiffness); (2) Acoustic emission sensors provide comparable information to strain gauges. This fact points to the great potential of AE techniques for in-service damage assessment in real wood structures.

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

Energy Technology Data Exchange (ETDEWEB)

Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

2015-04-15

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

International Nuclear Information System (INIS)

Halim, Zakiah Abd; Jamaludin, Nordin; Junaidi, Syarif; Yahya, Syed Yusainee Syed

2015-01-01

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

Acoustic emission monitoring of preservice testing at Watts Bar Unit 1 Nuclear Reactor

International Nuclear Information System (INIS)

Hutton, P.H.; Pappas, R.A.; Friesel, M.A.

1985-02-01

Acoustic emission (AE) monitoring of selected pressure boundary areas at TVA's Watts Bar, Unit 1 Nuclear Plant in the US during hot functional preservice testing is described. Background, methodology, and results are included. The work discussed here is a major milestone in a program supported by the US NRC to develop and demonstrate application of AE monitoring for continuous surveillance of reactor pressure boundaries to detect and evaluate growing flaws. The subject work demonstrated that anticipated problem areas can be overcome. Work is continuing to AE monitoring during reactor operation. 3 refs., 6 figs

Study on the Measurement of Valve Leak Rate Using Acoustic Emission Technology

International Nuclear Information System (INIS)

Lee, Sang-Guk; Park, Jong-Hyuck; Yoo, Keun-Bae; Lee, Sun-Ki; Hong, Sung-Yull

2006-01-01

This study is to estimate the feasibility of acoustic emission(AE) method for the internal leak from the valves. In this study, 4 inch ball water valve leak tests using three different leak path and various leak rates were performed in order to analyze AE properties when leaks arise in valve seat. As a result of leak test for specimens simulated valve seat, we conformed that leak sound amplitude increased in proportion to the increase of leak rate, and leak rates were plotted versus peak acoustic amplitudes recorded within those two narrow frequency bands on each spectrum plot. The resulting plots of leak rate versus peak AE amplitude were the primary basis for determining the feasibility of quantifying leak acoustically. The large amount of data attained also allowed a favorable investigation of the effects of different leak paths, leak rates, pressure differentials and AE sensors on the AE amplitude spectrum. From the experimental results, it was suggested that the AE method for monitoring of leak was feasible. This paper describes quantitative measurements of fluid valve leak rates by the analysis of AE. Experimental apparatus were fabricated to accept a variety of leaking water valves in order to determine what characteristics of AE signal change with leak rate. The data for each valve were generated by varying the leak rate and recording the time averaged amplitude of AE versus frequency. Leak rates were varied by modifying the valve seating surfaces in ways designed to simulate actual defects observed in service. Most of the data analysis involved plotting the leak rate versus signal amplitude at a specific frequency to determine how well the two variables correlate in terms of accuracy, resolution, and repeatability

Background noise of acoustic emission signals in sodium piping loop

International Nuclear Information System (INIS)

Mori, Y.; Aoki, K.; Kuribayashi, K.; Kishi, T.; Sakakibara, Y.

1985-01-01

Background noise measurement in the frequency range of acoustic emission (AE) signals was made on the sodium piping loops of a 50 MW steam generator test facility in the Power Reactor and Nuclear Fuel Development Corporation (PNC). During the dynamic characteristics test of the steam generator over a wide range of operating conditions, the background noise generated on the pipe surface was measured using wideband AE sensor externally mounted with waveguide. Data were obtained for the effect of power loads of steam generator on both amplitude and frequency spectra of background noise signals. Source and nature of background noise were established

Quantitative Acoustic Emission Fatigue Crack Characterization in Structural Steel and Weld

Directory of Open Access Journals (Sweden)

Adutwum Marfo

2013-01-01

Full Text Available The fatigue crack growth characteristics of structural steel and weld connections are analyzed using quantitative acoustic emission (AE technique. This was experimentally investigated by three-point bending testing of specimens under low cycle constant amplitude loading using the wavelet packet analysis. The crack growth sequence, that is, initiation, crack propagation, and fracture, is extracted from their corresponding frequency feature bands, respectively. The results obtained proved to be superior to qualitative AE analysis and the traditional linear elastic fracture mechanics for fatigue crack characterization in structural steel and welds.

A wireless acoustic emission sensor remotely powered by light

International Nuclear Information System (INIS)

Zahedi, F; Huang, H

2014-01-01

In this paper, wireless sensing of acoustic emission (AE) signals using a battery-free sensor node remotely powered by light is presented. The wireless sensor consists of a piezoelectric wafer active sensor (PWAS) for AE signal acquisition and a wireless transponder that performs signal conditioning, frequency conversion, and wireless transmission. For signal conditioning, a voltage follower that consumes less than 2 mW was introduced to buffer the high impedance of the PWAS from the low impedance of the wireless transponder. A photocell-based energy harvester with a stable voltage output was developed to power the voltage follower so that the wireless AE sensor can operate without an external power source. The principle of operation of the battery-free wireless AE sensor node and the sensor interrogation system is described, followed by a detailed description of the hardware implementation. The voltage follower and the wireless channel were characterized by ultrasound pitch–catch and pencil lead break experiments. (paper)

A case for Acoustic Emission surveillance of operating reactors

International Nuclear Information System (INIS)

Hartman, W.F.

1985-01-01

In the nuclear power industry, the potential consequences of cracks and leaks, the problems of personnel and public exposure to radiation, are certainly as serious as ever. The costs of repairing advanced damage soar higher every year and the established inspection methods, taken together, still leave some gaps which Acoustic Emission (AE) can potentially close. The intergranular stress corrosion cracking (IGSCC) problem not only poses safety problems, but entails remedies costing the industry billions of dollars. If crack growth could be detected during plant operation, particular welds could be designated as requiring inspection during the next outage. Furthermore, if a highly sensitive, reliable leak-detection capability were applied to the system, any through-wall crack would be instantaneously detected. AE monitoring has the potential for both of these, on-line, in real time. So, there is renewed interest in what AE can do to solve these problems. Reviewing the progress in AE, relevant to nuclear applications, indicates that a strong case can be made for AE surveillance of operating reactors. This progress can be reviewed under two headings: leak detection and crack detection

Monitoring of temperature fatigue failure mechanism for polyvinyl alcohol fiber concrete using acoustic emission sensors.

Science.gov (United States)

Li, Dongsheng; Cao, Hai

2012-01-01

The applicability of acoustic emission (AE) techniques to monitor the mechanism of evolution of polyvinyl alcohol (PVA) fiber concrete damage under temperature fatigue loading is investigated. Using the temperature fatigue test, real-time AE monitoring data of PVA fiber concrete is achieved. Based on the AE signal characteristics of the whole test process and comparison of AE signals of PVA fiber concretes with different fiber contents, the damage evolution process of PVA fiber concrete is analyzed. Finally, a qualitative evaluation of the damage degree is obtained using the kurtosis index and b-value of AE characteristic parameters. The results obtained using both methods are discussed.

Nondestructive Online Detection of Welding Defects in Track Crane Boom Using Acoustic Emission Technique

Directory of Open Access Journals (Sweden)

Yong Tao

2014-04-01

Full Text Available Nondestructive detection of structural component of track crane is a difficult and costly problem. In the present study, acoustic emission (AE was used to detect two kinds of typical welding defects, that is, welding porosity and incomplete penetration, in the truck crane boom. Firstly, a subsidiary test specimen with special preset welding defect was designed and added on the boom surface with the aid of steel plates to get the synchronous deformation of the main boom. Then, the AE feature information of the welding defect could be got without influencing normal operation of equipment. As a result, the rudimentary location analysis can be attained using the linear location method and the two kinds of welding defects can be distinguished clearly using AE characteristic parameters such as amplitude and centroid frequency. Also, through the comparison of two loading processes, we concluded that the signal produced during the first loading process was mainly caused by plastic deformation damage and during the second loading process the stress release and structure friction between sections in welding area are the main acoustic emission sources. Thus, the AE is an available tool for nondestructive online detection of latent welding defects of structural component of track crane.

Failure Mechanism of Rock Bridge Based on Acoustic Emission Technique

Directory of Open Access Journals (Sweden)

Guoqing Chen

2015-01-01

Full Text Available Acoustic emission (AE technique is widely used in various fields as a reliable nondestructive examination technology. Two experimental tests were carried out in a rock mechanics laboratory, which include (1 small scale direct shear tests of rock bridge with different lengths and (2 large scale landslide model with locked section. The relationship of AE event count and record time was analyzed during the tests. The AE source location technology and comparative analysis with its actual failure model were done. It can be found that whether it is small scale test or large scale landslide model test, AE technique accurately located the AE source point, which reflected the failure generation and expansion of internal cracks in rock samples. Large scale landslide model with locked section test showed that rock bridge in rocky slope has typical brittle failure behavior. The two tests based on AE technique well revealed the rock failure mechanism in rocky slope and clarified the cause of high speed and long distance sliding of rocky slope.

Control of inhomogeneous materials strength by method of acoustic emission

Directory of Open Access Journals (Sweden)

В. В. Носов

2017-08-01

Full Text Available The ambiguous connection between the results of acoustic emission control and the strength of materials makes acoustic-emission diagnosis ineffective and actualizes the problem of strength and metrological heterogeneity. Inhomogeneity is some deviation from a certain norm. The real object is always heterogeneous, homogeneity is an assumption that simplifies the image of the object and the solution of the tasks associated with it. The need to consider heterogeneity is due to the need to clarify a particular task and is a transition to a more complex level of research. Accounting for heterogeneity requires the definition of its type, criterion and method of evaluation. The type of heterogeneity depends on the problem being solved and should be related to the property that determines the function of the real object, the criterion should be informative, and the way of its evaluation is non-destructive. The complexity of predicting the behavior of heterogeneous materials necessitates the modeling of the destructive process that determines the operability, the formulation of the inhomogeneity criterion, the interpretation of the Kaiser effect, as showing inhomogeneity of the phenomenon of non-reproduction of acoustic emission (AE activity upon repeated loading of the examined object.The article gives an example of modeling strength and metrological heterogeneity, analyzes and estimates the informative effect of the Kaiser effect on the danger degree of state of diagnosed object from the positions of the micromechanical model of time dependencies of AE parameters recorded during loading of structural materials and technical objects.

An introduction to acoustic emission technology for in-process inspection of welds

International Nuclear Information System (INIS)

Goswami, G.L.

1983-01-01

Weld quality monitoring, as it stands today, is primarily done by X-ray radiography and ultrasonic testing which is applied after welding is complete. Acoustic Emission Technique (AET) also presents a possible substitute for weld quality monitoring which can be used during welding. Acoustic signals are generated during welding and the sound waves of weld defects are picked up by using AE sensors. With the introduction of sophisticated instrumentation in AET, it is possible to carry out the test even in noisy shop floor environments. Large number of reports on the subject of acoustic emission in recent years is a clear indication that it is gaining importance in welding industry. The present day status of the acoustic emission technology as an on-line weld quality monitoring technique has been reviewed. This report discusses the technique and system along with the acoustic emission parameters important for weld quality analysis. This also deals with the application of this technique in different welding processes like TIG, resistance, electro slag and submerged arc. It has been reported that monitoring of emission during welding can detect crack formation, crack growth and lack of fusion precisely. Static defects like porosity and inclusion do not generate very strong acoustic signals and are therefore difficult to intercept, but, however, lately they have detected successfully. (author)

Acoustic Emission Assessment of Impending Fracture in a Cyclically Loading Structural Steel

Directory of Open Access Journals (Sweden)

Igor Rastegaev

2016-11-01

Full Text Available Using the advanced acoustic emission (AE technique, we address the problem of early identification of crack initiation and growth in ductile structural steels under cyclic loading. The notched 9MnSi5 steel specimens with weld joints were fatigue tested at room and lower temperatures with concurrent AE measurements. Detection of AE in ductile materials where fatigue crack initiation and propagation is mediated by local dislocation behavior ahead of the notch or crack tip is challenging because of an extremely low amplitude of the AE signal. With account of this issue, two new practically oriented criteria for recognition of different stages of fatigue are proposed on the basis of AE data: (1 a power spectrum-based criterion and (2 a pattern recognition-based criterion utilizing modern clustering algorithms. The applicability of both criteria is verified using obtained AE data. A good correspondence between AE outcomes and experimental observations of the fatigue behavior was obtained and is discussed.

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part A Statistical analysis

Energy Technology Data Exchange (ETDEWEB)

Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

2015-04-15

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. This paper presents a statistical analysis of high frequency stress wave signals captured from a newly developed noninvasive, non-destructive tube inspection technique known as the vibration impact acoustic emission (VIAE) technique. Acoustic emission (AE) signals have been introduced into the ASTM A179 seamless steel tubes using an impact hammer, and the AE wave propagation was captured using an AE sensor. Specifically, a healthy steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AE features extracted from the captured signals are rise time, peak amplitude, duration and count. The VIAE technique also analysed the AE signals using statistical features such as root mean square (r.m.s.), energy, and crest factor. It was evident that duration, count, r.m.s., energy and crest factor could be used to automatically identify the presence of defect in carbon steel tubes using AE signals captured using the non-invasive VIAE technique.

Monitoring and Failure Analysis of Corroded Bridge Cables under Fatigue Loading Using Acoustic Emission Sensors

Directory of Open Access Journals (Sweden)

Hui Li

2012-03-01

Full Text Available Cables play an important role in cable-stayed systems, but are vulnerable to corrosion and fatigue damage. There is a dearth of studies on the fatigue damage evolution of corroded cable. In the present study, the acoustic emission (AE technology is adopted to monitor the fatigue damage evolution process. First, the relationship between stress and strain is determined through a tensile test for corroded and non-corroded steel wires. Results show that the mechanical performance of corroded cables is changed considerably. The AE characteristic parameters for fatigue damage are then established. AE energy cumulative parameters can accurately describe the fatigue damage evolution of corroded cables. The failure modes in each phase as well as the type of acoustic emission source are determined based on the results of scanning electron microscopy. The waveform characteristics, damage types, and frequency distribution of the corroded cable at different damage phases are collected. Finally, the number of broken wires and breakage time of the cables are determined according to the variation in the margin index.

Monitoring and Failure Analysis of Corroded Bridge Cables under Fatigue Loading Using Acoustic Emission Sensors

Science.gov (United States)

Li, Dongsheng; Ou, Jinping; Lan, Chengming; Li, Hui

2012-01-01

Cables play an important role in cable-stayed systems, but are vulnerable to corrosion and fatigue damage. There is a dearth of studies on the fatigue damage evolution of corroded cable. In the present study, the acoustic emission (AE) technology is adopted to monitor the fatigue damage evolution process. First, the relationship between stress and strain is determined through a tensile test for corroded and non-corroded steel wires. Results show that the mechanical performance of corroded cables is changed considerably. The AE characteristic parameters for fatigue damage are then established. AE energy cumulative parameters can accurately describe the fatigue damage evolution of corroded cables. The failure modes in each phase as well as the type of acoustic emission source are determined based on the results of scanning electron microscopy. The waveform characteristics, damage types, and frequency distribution of the corroded cable at different damage phases are collected. Finally, the number of broken wires and breakage time of the cables are determined according to the variation in the margin index. PMID:22666009

A monitoring of superconducting magnets by acoustic emission

International Nuclear Information System (INIS)

Nomura, Harehiko; Tateishi, Hiroshi; Onishi, Toshitada

1990-01-01

Since superconducting magnets (SCM) are going to be indispensable to magnetic levitated train, nuclear fusion, magnetic resonating imaging, rotational machines, etc., they must be placed great reliance on its repetitional operations. But without appropriate evaluating methods, these promising techniques must remain still in science levels and hard to be transferable to real human technologies. SCM, being used under dynamical operation with linking other electro-magnetic systems as said above, induce high voltage from which monitoring superconducting to normal transitional voltage is difficult to distinguish. To solve this problem, monitoring SCM by Acoustic Emission (AE) from themselves, have been found effective, in particular, during the dynamical energizing of them. As for a demonstration, this paper will report mainly how to monitor 3 MJ-SCM and a few results of the experiments aquired both by counting and locational mode of AE in pulsed and repeated operations of the magnet. Some discussions on the AE monitorings are also made along the main issues to be solved in future. (author)

Characteristics of Acceleration and Acoustic Emission Signals from Mechanical Seals

International Nuclear Information System (INIS)

Lee, Do Hwan; Ha, Che Woong

2015-01-01

Based on these results, the applicability of acceleration signals for condition monitoring of mechanical seals is examined in the present study. Mechanical seals are used for pumps to prevent excessive leakage that might be occurred between rotational and stationary parts. The mechanical seals account for the major pump component failures. In spite of its importance, there have been few studies on condition monitoring of the components. Recently, some researchers have paid attention to the application of acoustic emission (AE) sensors for the fault detection of seals. The characteristics of acceleration and AE signals obtained from various defects are investigated. In order to prevent excessive leakage from mechanical seals, a condition monitoring technique is necessary. Based on the previous studies on AE techniques for seal monitoring, the signal characteristics from accelerometer

Characteristics of Acceleration and Acoustic Emission Signals from Mechanical Seals

Energy Technology Data Exchange (ETDEWEB)

Lee, Do Hwan; Ha, Che Woong [KHNP Central Research Institute, Daejeon (Korea, Republic of)

2015-10-15

Based on these results, the applicability of acceleration signals for condition monitoring of mechanical seals is examined in the present study. Mechanical seals are used for pumps to prevent excessive leakage that might be occurred between rotational and stationary parts. The mechanical seals account for the major pump component failures. In spite of its importance, there have been few studies on condition monitoring of the components. Recently, some researchers have paid attention to the application of acoustic emission (AE) sensors for the fault detection of seals. The characteristics of acceleration and AE signals obtained from various defects are investigated. In order to prevent excessive leakage from mechanical seals, a condition monitoring technique is necessary. Based on the previous studies on AE techniques for seal monitoring, the signal characteristics from accelerometer.

Acoustic Emission Source Location Using a Distributed Feedback Fiber Laser Rosette

Directory of Open Access Journals (Sweden)

Fang Li

2013-10-01

Full Text Available This paper proposes an approach for acoustic emission (AE source localization in a large marble stone using distributed feedback (DFB fiber lasers. The aim of this study is to detect damage in structures such as those found in civil applications. The directional sensitivity of DFB fiber laser is investigated by calculating location coefficient using a method of digital signal analysis. In this, autocorrelation is used to extract the location coefficient from the periodic AE signal and wavelet packet energy is calculated to get the location coefficient of a burst AE source. Normalization is processed to eliminate the influence of distance and intensity of AE source. Then a new location algorithm based on the location coefficient is presented and tested to determine the location of AE source using a Delta (Δ DFB fiber laser rosette configuration. The advantage of the proposed algorithm over the traditional methods based on fiber Bragg Grating (FBG include the capability of: having higher strain resolution for AE detection and taking into account two different types of AE source for location.

Multilevel Analysis of Continuous AE from Helicopter Gearbox

Czech Academy of Sciences Publication Activity Database

Chlada, Milan; Převorovský, Zdeněk; Heřmánek, Jan; Krofta, Josef

2014-01-01

Roč. 19, č. 12 (2014) ISSN 1435-4934. [European Conference on Non-Destructive Testing (ECNDT 2014) /11./. Praha, 06.10.2014-10.10.2014] R&D Projects: GA MPO FR-TI3/755 Institutional support: RVO:61388998 Keywords : structural health monitoring (SHM) * signal processing * acoustic emission (AE) * diagnostics of helicopter gearbox * wavelet analysis * continuous acoustic emission Subject RIV: JU - Aeronautics, Aerodynamics, Aircrafts http://www.ndt.net/events/ECNDT2014/app/content/Paper/630_Chlada_Rev1.pdf

Preliminary Development of Online Monitoring Acoustic Emission System for the Integrity of Research Reactor Components

Science.gov (United States)

Bakhri, S.; Sumarno, E.; Himawan, R.; Akbar, T. Y.; Subekti, M.; Sunaryo, G. R.

2018-02-01

Three research reactors owned by BATAN have been more than 25 years. Aging of (Structure, System and Component) SSC which is mainly related to mechanical causes become the most important issue for the sustainability and safety operation. Acoustic Emission (AE) is one of the appropriate and recommended methods by the IAEA for inspection as well as at the same time for the monitoring of mechanical SSC related. However, the advantages of AE method in detecting the acoustic emission both for the inspection and the online monitoring require a relatively complex measurement system including hardware software system for the signal detection and analysis purposes. Therefore, aim of this work was to develop an AE system based on an embedded system which capable for doing both the online monitoring and inspection of the research reactor’s integrity structure. An embedded system was selected due to the possibility to install the equipment on the field in extreme environmental condition with capability to store, analyses, and send the required information for further maintenance and operation. The research was done by designing the embedded system based on the Field Programmable Gate Array (FPGA) platform, because of their execution speed and system reconfigurable opportunities. The AE embedded system is then tested to identify the AE source location and AE characteristic under tensile material testing. The developed system successfully acquire the AE elastic waveform and determine the parameter-based analysis such as the amplitude, peak, duration, rise time, counts and the average frequency both for the source location test and the tensile test.

[Acoustic emission diagnostic techniques for high-field high current-density super inducting poles

International Nuclear Information System (INIS)

1990-01-01

Acoustic emission technology was introduced in the late 1970's to monitor superconducting magnets. It has now been firmly established that acoustic signals in superconducting magnets are emitted principally by mechanical events such as conductor strain, conductor motion, frictional motion, and epoxy cracking. Despite earlier suggestions, flux motion, except during flux jumping, does not appear to be an important source of AE signals in superconducting magnets. Of these several potential sources of AE signals in superconducting magnets, mechanical disturbances have been identified to be most important in high-performance, ''adiabatic'' magnets such as the dipoles used in accelerators. These mechanical disturbances are transitory, each generating a packet of AE signals that can be located with sensors. Source identification and location has been achieved with a number of superconducting magnets. In this section, the basic principle for the operation of adiabatic magnets is discussed, followed by presentation of some of the important experimental results relevant to the question of premature quench obtained at MIT

Acoustic emission-based in-process monitoring of surface generation in robot-assisted polishing

DEFF Research Database (Denmark)

Pilny, Lukas; Bissacco, Giuliano; De Chiffre, Leonardo

2016-01-01

The applicability of acoustic emission (AE) measurements for in-process monitoring of surface generation in the robot-assisted polishing (RAP) was investigated. Surface roughness measurements require interruption of the process, proper surface cleaning and measurements that sometimes necessitate...... automatic detection of optimal process endpoint allow intelligent process control, creating fundamental elements in development of robust fully automated RAP process for its widespread industrial application....... removal of the part from the machine tool. In this study, stabilisation of surface roughness during polishing rotational symmetric surfaces by the RAP process was monitored by AE measurements. An AE sensor was placed on a polishing arm in direct contact with a bonded abrasive polishing tool...

Damage Accumulation in Cyclically-Loaded Glass-Ceramic Matrix Composites Monitored by Acoustic Emission

Directory of Open Access Journals (Sweden)

D. G. Aggelis

2013-01-01

Full Text Available Barium osumilite (BMAS ceramic matrix composites reinforced with SiC-Tyranno fibers are tested in a cyclic loading protocol. Broadband acoustic emission (AE sensors are used for monitoring the occurrence of different possible damage mechanisms. Improved use of AE indices is proposed by excluding low-severity signals based on waveform parameters, rather than only threshold criteria. The application of such improvements enhances the accuracy of the indices as accumulated damage descriptors. RA-value, duration, and signal energy follow the extension cycles indicating moments of maximum or minimum strain, while the frequency content of the AE signals proves very sensitive to the pull-out mechanism.

Use of Acoustic Emission to Monitor Progressive Damage Accumulation in KEVLAR® 49 Composites

Science.gov (United States)

Waller, J. M.; Andrade, E.; Saulsberry, R. L.

2010-02-01

Acoustic emission (AE) data acquired during intermittent load hold tensile testing of epoxy impregnated Kevlar® 49 (K/Ep) composite strands were analyzed to monitor progressive damage during the approach to tensile failure. Insight into the progressive damage of K/Ep strands was gained by monitoring AE event rate and energy. Source location based on energy attenuation and arrival time data was used to discern between significant AE attributable to microstructural damage and spurious AE attributable to noise. One of the significant findings was the observation of increasing violation of the Kaiser effect (Felicity ratio <1.0) with damage accumulation. The efficacy of three different intermittent load hold stress schedules that allowed the Felicity ratio to be determined analytically is discussed.

Observation of damage process in RC beams under cucle bending by acoustic emission

International Nuclear Information System (INIS)

Shigeishi, Mitsuhiro; Ohtsu, Masayasu; Tsuji, Nobuyuki; Yasuoka, Daisuke

1997-01-01

Reinforced concrete (RC) structures are generally applied to construction of buildings and bridges, and are imposed on cyclic loading incessantly. It is considered that detected acoustic emission (AE) waveforms are associated with the damage degree and the fracture mechanisms of RC structures. Therefor, the cyclic bending tests are applied to damaged RC beam specimens. To evaluate the interior of the damaged RC beams, the AE source kinematics are determined by 'SiGMA' procedure for AE moment tensor analysis. By using 'SiGMA' procedure, AE source kinematics, such as source locations, crack types, crack orientations and crack motions, can be identified. The results show the applicability to observation of the fracture process under cyclic bending load and evaluation the degree of damage of RC beam.

Analysis of Precursors Prior to Rock Burst in Granite Tunnel Using Acoustic Emission and Far Infrared Monitoring

Directory of Open Access Journals (Sweden)

Zhengzhao Liang

2013-01-01

Full Text Available To understand the physical mechanism of the anomalous behaviors observed prior to rock burst, the acoustic emission (AE and far infrared (FIR techniques were applied to monitor the progressive failure of a rock tunnel model subjected to biaxial stresses. Images of fracturing process, temperature changes of the tunnel, and spatiotemporal serials of acoustic emission were simultaneously recorded during deformation of the model. The b-value derived from the amplitude distribution data of AE was calculated to predict the tunnel rock burst. The results showed that the vertical stress enhanced the stability of the tunnel, and the tunnels with higher confining pressure demonstrated a more abrupt and strong rock burst. Abnormal temperature changes around the wall were observed prior to the rock burst of the tunnel. Analysis of the AE events showed that a sudden drop and then a quiet period could be considered as the precursors to forecast the rock burst hazard. Statistical analysis indicated that rock fragment spalling occurred earlier than the abnormal temperature changes, and the abnormal temperature occurred earlier than the descent of the AE b-value. The analysis indicated that the temperature changes were more sensitive than the AE b-value changes to predict the tunnel rock bursts.

Analysis of Thermo-Acoustic Emission from Damage in Composite Laminates under Thermal Cyclic Loading

International Nuclear Information System (INIS)

Kim, Young Bok; Min, Dae Hong; Lee, Deok Bo; Choi, Nak Sam

2001-01-01

An investigation on nondestructive evaluation of thermal stress-reduced damage in the composite laminates (3mm in thickness and [+45 6 /-45 6 ] S lay-up angles) has been performed using the thermo-acoustic emission technique. Reduction of thermo-AE events due to repetitive thermal load cycles showed a Kaiser effect. An analysis of the thermo-AE behavior determined the stress free temperature of composite laminates. Fiber fracture and matrix cracks were observed using the optical microscopy, scanning electron microscopy and ultrasonic C-sean. Short-Time Fourier Transform of thermo-AE signals offered the time-frequency characteristics which might classify the thermo-AE as three different types to estimate the damage processes of the composites

Acoustic emission results obtained from testing the ZB-1 intermediate scale pressure vessel

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.; Pappas, R.A.; Dawson, J.F.; Dake, L.S.; Skorpik, J.R.

1985-09-01

Acoustic emission (AE) monitoring of flaw growth in an intermediate scale vessel during cyclic loading at 65 0 C and 288 0 C is described in this report. The report deals with background, methodology, and results. The work discussed is of major significance in a program supported by NRC to develop and demonstrate application of AE monitoring for continuous surveillance of reactor pressure boundaries to detect and evaluate growing flaws. Several areas of technical concern are addressed. Results support the feasibility of effective continuous monitoring

Inspection of nuclear reactor welding by acoustic emission, May 1976--March 1977

International Nuclear Information System (INIS)

Prine, D.W.; Mathieson, T.A.

1977-03-01

Evaluation of acoustic emission monitoring of welds in heavy section steel under pressure vessel shop conditions is described for a nuclear pressure vessel inlet nozzle weld and a repair weld on a test pressure vessel (V-7) for ORNL. On-line analysis of the AE results indicates that both welds should be free of code rejectable flaws

Monitoring of martensite formation during welding by means of acoustic emission

International Nuclear Information System (INIS)

Bohemen, S.M.C. van; Hermans, M.J.M.; Ouden, G. den

2001-01-01

The martensitic transformation during gas tungsten arc (GTA) welding of steel 42CrMo4 has been studied using the acoustic emission (AE) monitoring technique. Welds were produced under static conditions (spot welding) and under stationary conditions (travelling arc welding). After spot welding, the root mean square (RMS) value of the continuous acoustic emission was measured, revealing a peak that reflects the evolution of martensite formation during cooling of the spot weld. The RMS value was also measured during travelling arc welding at different heat inputs and corrected for the noise of the welding process to obtain the RMS value due to martensite formation. After welding, optical metallography was carried out to quantify the amount of martensite formed during cooling of the weld. An analysis of the results shows that the squared RMS value is proportional to the volume rate of martensite formation during welding, which is consistent with theory and in good agreement with the results obtained in the case of spot welding. The obtained results suggest that AE can be applied as a real time monitoring technique for the detection of martensite formation during steel welding. (author)

Prediction of Fatigue Crack Growth in Gas Turbine Engine Blades Using Acoustic Emission.

Science.gov (United States)

Zhang, Zhiheng; Yang, Guoan; Hu, Kun

2018-04-25

Fatigue failure is the main type of failure that occurs in gas turbine engine blades and an online monitoring method for detecting fatigue cracks in blades is urgently needed. Therefore, in this present study, we propose the use of acoustic emission (AE) monitoring for the online identification of the blade status. Experiments on fatigue crack propagation based on the AE monitoring of gas turbine engine blades and TC11 titanium alloy plates were conducted. The relationship between the cumulative AE hits and the fatigue crack length was established, before a method of using the AE parameters to determine the crack propagation stage was proposed. A method for predicting the degree of crack propagation and residual fatigue life based on the AE energy was obtained. The results provide a new method for the online monitoring of cracks in the gas turbine engine blade.

Fatigue damage monitoring for basalt fiber reinforced polymer composites using acoustic emission technique

Science.gov (United States)

Wang, Wentao; Li, Hui; Qu, Zhi

2012-04-01

Basalt fiber reinforced polymer (BFRP) is a structural material with superior mechanical properties. In this study, unidirectional BFRP laminates with 14 layers are made with the hand lay-up method. Then, the acoustic emission technique (AE) combined with the scanning electronic microscope (SEM) technique is employed to monitor the fatigue damage evolution of the BFRP plates in the fatigue loading tests. Time-frequency analysis using the wavelet transform technique is proposed to analyze the received AE signal instead of the peak frequency method. A comparison between AE signals and SEM images indicates that the multi-frequency peaks picked from the time-frequency curves of AE signals reflect the accumulated fatigue damage evolution and fatigue damage patterns. Furthermore, seven damage patterns, that is, matrix cracking, delamination, fiber fracture and their combinations, are identified from the time-frequency curves of the AE signals.

Application of acoustic emission measurements in the evaluation of prestressed cast in-between decks

NARCIS (Netherlands)

Van Hemert, P.H.A.; Fennis-Huijben, S.A.A.M.; Hordijk, D.A.

2014-01-01

A large number of concrete structures, that is built in the sixties and seventies of the twentieth century, need to be re-evaluated. It should be judged whether their capacity is still sufficient for the increased traffic loads. Acoustic emission (AE) is a non-destructive technique that can possibly

Acoustic emission diagnosis of concrete-piles damaged by earthquakes

International Nuclear Information System (INIS)

Shiotami, Tomoki; Sakaino, Norio; Ohtsu, Masayasu; Shigeishi, Mitsuhiro

1997-01-01

Earthquakes often impose unexpected damage on structures. Concerning the soundness of the structure, the upper portion is easily estimated by visual observation, while the lower portion located in deep underground is difficult to be estimated. Thus there exist few effective methods to investigate underground structures. In this paper, a new inspection technique for damage evaluation of concrete-piles utilizing acoustic emission (AE) is proposed, and is verified by a series of experiments. Firstly, such basic characteristics as the attenuation and effective wave-guides for detecting AE underground, are examined through laboratory tests. Secondary, fracture tests of full-scale prefabricated concrete piles are conducted, and the characteristics of the AE are examined. Finally, actual concrete-piles attacked by the 1995 Great Hanshin Earthquake are investigated. Results confirm that the estimated damages by the proposed method are in good agreement with actual damaged locations. Thus, the method is very effective for the diagnosis of the concrete-piles.

Acoustic emission monitoring of recycled aggregate concrete under bending

Science.gov (United States)

Tsoumani, A. A.; Barkoula, N.-M.; Matikas, T. E.

2015-03-01

The amount of construction and demolition waste has increased considerably over the last few years, making desirable the reuse of this waste in the concrete industry. In the present study concrete specimens are subjected at the age of 28 days to four-point bending with concurrent monitoring of their acoustic emission (AE) activity. Several concrete mixtures prepared using recycled aggregates at various percentages of the total coarse aggregate and also a reference mix using natural aggregates, were included to investigate their influence of the recycled aggregates on the load bearing capacity, as well as on the fracture mechanisms. The results reveal that for low levels of substitution the influence of using recycled aggregates on the flexural strength is negligible while higher levels of substitution lead into its deterioration. The total AE activity, as well as the AE signals emitted during failure, was related to flexural strength. The results obtained during test processing were found to be in agreement with visual observation.

Acoustic emission studies of cermet BK structural modifications under thermal and radiation action and hydrogenation

International Nuclear Information System (INIS)

Ul'yanov, V.L.; Chernov, I.P.; Botaki, A.A.; Chakhlov, B.V.

1992-01-01

Elastic wave attenuation and acoustic emission (AE) in tungsten monocarbide base cermets were investigated with the purpose of studying structural changes and microplastic strains under heating within the range of 100-1000 K, gamma-irradiation up to absorbed dose of 10 7 J·kg -1 and hydrogenation. Interrelations were revealed of AE signals and a decrement of elastic wave damping to temperature- and radiation-induced transformations in microstructure of 94 % WC -6 % Co and 92 % WC - 8 % Co hard alloys. AE peaks under thermal action were found to be associated with cobalt phase microstrain or with dislocation of hydrogen in preliminary hyudrogenated alloys

An overview of development and application of acoustic emission methods in the United States

International Nuclear Information System (INIS)

Hutten, P.H.

1989-01-01

Beneficial uses being made of acoustic emission (AE) technology for flaw or fault detection both inside of and outside of the nuclear industry tend to be obscured by some of the earlier disappointing efforts to utilize the technology. The objective of this paper is to counter that tendency by providing an overview of a variety of AE applications being made in the United States. In addition to nuclear power applications, the paper discusses applications in other nuclear areas, fossil power plant applications, and other industrial uses including aircraft monitoring. Major AE research and development programs in progress in the United States are also summarized. (orig.)

Standard practice for examination of seamless, Gas-Filled, pressure vessels using acoustic emission

CERN Document Server

American Society for Testing and Materials. Philadelphia

2009-01-01

1.1 This practice provides guidelines for acoustic emission (AE) examinations of seamless pressure vessels (tubes) of the type used for distribution or storage of industrial gases. 1.2 This practice requires pressurization to a level greater than normal use. Pressurization medium may be gas or liquid. 1.3 This practice does not apply to vessels in cryogenic service. 1.4 The AE measurements are used to detect and locate emission sources. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1. Note 1—Shear wave, angle beam ultrasonic examination is commonly used to establish circumferential position and dimensions of flaws that produce AE. Time of Flight Diffraction (TOFD), ultrasonic examination is also commonly used for flaw sizing. 1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only. 1.6 This standa...

Evaluation of temper embrittlement of martensitic and ferritic-martensitic steels by acoustic emission

International Nuclear Information System (INIS)

Lu, Yusho; Takahashi, Hideaki; Shoji, Tetsuo

1987-01-01

Martensitic (HT-9) and ferritic-martensitic steels (9Cr-2Mo) are considered as fusion first wall materials. In this investigation in order to understand the sensitivity of temper embrittlement in these steels under actual service condition, fracture toughness testing was made by use of acoustic emission technique. The temper embrittlement was characterized in terms of fracture toughness. The fracture toughness of these steels under 500 deg C, 100 hrs, and 1000 hrs heat treatment was decreased and their changes in micro-fracture process have been observed. The fracture toughness changes by temper embrittlement was discussed by the characteristic of AE, AE spectrum analysis and fractographic investigation. The relation between micro-fracture processes and AE has been clarified. (author)

Correlation between Earthquakes and AE Monitoring of Historical Buildings in Seismic Areas

Directory of Open Access Journals (Sweden)

Giuseppe Lacidogna

2015-12-01

Full Text Available In this contribution a new method for evaluating seismic risk in regional areas based on the acoustic emission (AE technique is proposed. Most earthquakes have precursors, i.e., phenomena of changes in the Earth’s physical-chemical properties that take place prior to an earthquake. Acoustic emissions in materials and earthquakes in the Earth’s crust, despite the fact that they take place on very different scales, are very similar phenomena; both are caused by a release of elastic energy from a source located in a medium. For the AE monitoring, two important constructions of Italian cultural heritage are considered: the chapel of the “Sacred Mountain of Varallo” and the “Asinelli Tower” of Bologna. They were monitored during earthquake sequences in their relative areas. By using the Grassberger-Procaccia algorithm, a statistical method of analysis was developed that detects AEs as earthquake precursors or aftershocks. Under certain conditions it was observed that AEs precede earthquakes. These considerations reinforce the idea that the AE monitoring can be considered an effective tool for earthquake risk evaluation.

Use of Acoustic Emission to Monitor Progressive Damage Accumulation in Kevlar (R) 49 Composites

Science.gov (United States)

Waller, Jess M.; Saulsberry, Regor L.; Andrade, Eduardo

2009-01-01

Acoustic emission (AE) data acquired during intermittent load hold tensile testing of epoxy impregnated Kevlar(Registeres TradeMark) 49 (K/Ep) composite strands were analyzed to monitor progressive damage during the approach to tensile failure. Insight into the progressive damage of K/Ep strands was gained by monitoring AE event rate and energy. Source location based on energy attenuation and arrival time data was used to discern between significant AE attributable to microstructural damage and spurious AE attributable to noise. One of the significant findings was the observation of increasing violation of the Kaiser effect (Felicity ratio < 1.0) with damage accumulation. The efficacy of three different intermittent load hold stress schedules that allowed the Felicity ratio to be determined analytically is discussed.

Acoustic emission of fire damaged fiber reinforced concrete

Science.gov (United States)

Mpalaskas, A. C.; Matikas, T. E.; Aggelis, D. G.

2016-04-01

The mechanical behavior of a fiber-reinforced concrete after extensive thermal damage is studied in this paper. Undulated steel fibers have been used for reinforcement. After being exposed to direct fire action at the temperature of 850°C, specimens were subjected to bending and compression in order to determine the loss of strength and stiffness in comparison to intact specimens and between the two types. The fire damage was assessed using nondestructive evaluation techniques, specifically ultrasonic pulse velocity (UPV) and acoustic emission (AE). Apart from the strong, well known, correlation of UPV to strength (both bending and compressive), AE parameters based mainly on the frequency and duration of the emitted signals after cracking events showed a similar or, in certain cases, better correlation with the mechanical parameters and temperature. This demonstrates the sensitivity of AE to the fracture incidents which eventually lead to failure of the material and it is encouraging for potential in-situ use of the technique, where it could provide indices with additional characterization capability concerning the mechanical performance of concrete after it subjected to fire.

Calibration of acoustic emission transducers

International Nuclear Information System (INIS)

Leschek, W.C.

1976-01-01

A method is described for calibrating an acoustic emission transducer to be used in a pre-set frequency range. The absolute reception sensitivity of a reference transducer is determined at frequencies selected within the frequency range. The reference transducer and the acoustic emission transducer are put into acoustic communication with the surface of a limited acoustic medium representing an equivalent acoustic load appreciably identical to that of the medium in which the use of the acoustic emission transducer is intended. A blank random acoustic noise is emitted in the acoustic medium in order to establish a diffuse and reverberating sound field, after which the output responses of the reference transducer and of the acoustic emission transducer are obtained with respect to the diffuse and reverberating field, for selected frequencies. The output response of the acoustic emission transducer is compared with that of the reference transducer for the selected frequencies, so as to determine the reception sensitivity of the acoustic emission transducer [fr

Acoustic emission characteristics during bending fracture process of piezoelectric composite actuators

International Nuclear Information System (INIS)

Woo, Sung Choong; Goo, Nam Seo

2006-01-01

The objective of this study is to investigate the damage mechanisms in a thin monolithic PZT wafer and an asymmetrically laminated piezoelectric composite actuator (PCA) under bending loading by the acoustic emission (AE) technique. Fracture surface examinations were conducted using a scanning electron microscope (SEM) and an optical microscope. Using the fabricated PCAs, correlations were established between the observed damage growth mechanisms and the AE results in terms of the AE amplitude and dominant frequency band which was processed by fast Fourier transform (FFT). These correlations can be used to monitor the damage evolution in the plate-type piezoelectric composite actuators exhibiting multiple modes of damage. Results from this study revealed that the AE technique is a powerful and effective tool for identifying damage mechanisms such as brittle fracture in the PZT, matrix cracking, fiber-matrix debonding, fiber breakage and delamination between the PZT layer and fiber composite layer in the asymmetrically laminated PCAs.

On-line monitoring of crack propagation by the acoustic emission method

International Nuclear Information System (INIS)

Chung, M.K.; Park, D.Y.; Choi, S.P.; Kim, H.J.; Moon, Y.S.; Shon, G.H.; Kim, T.S.

1983-01-01

Stress corrosion cracking experiment was carried out to find out the acoustic emission (AE) characteristics of Al 5052 and SCM-4 steel in 3.5% NaCl-H 2 O solution. In advance of the above test, some mechanical properties of these materials were investigated through the tensile test with standard round tensile specimens and WOL specimens which were originaly designed for the stress corrosion cracking experiment. About 5mm fatigue crack was given to WOL specimen by MTS system. We measure the relationship between stress intensity factor and AE count rate under various temperature of the solution such as 15degC, 33 degC, 45 degC and compared their AE characteristics of two materials. While AE count rate of Al 5052 is even higher than that of SCM-4 steel by one order or two, velocity of corrosion crack is much slow. The AE generation rate of SCM-4 steel is discrete and about 0.25 mm corrosion growth corresponds to 10 3 counts. Also location of defects in linear specimen was studied. (Author)

A New Acoustic Emission Sensor Based Gear Fault Detection Approach

Directory of Open Access Journals (Sweden)

Junda Zhu

2013-01-01

Full Text Available In order to reduce wind energy costs, prognostics and health management (PHM of wind turbine is needed to ensure the reliability and availability of wind turbines. A gearbox is an important component of a wind turbine. Therefore, developing effective gearbox fault detection tools is important to the PHM of wind turbine. In this paper, a new acoustic emission (AE sensor based gear fault detection approach is presented. This approach combines a heterodyne based frequency reduction technique with time synchronous average (TSA and spectrum kurtosis (SK to process AE sensor signals and extract features as condition indictors for gear fault detection. Heterodyne technique commonly used in communication is first employed to preprocess the AE signals before sampling. By heterodyning, the AE signal frequency is down shifted from several hundred kHz to below 50 kHz. This reduced AE signal sampling rate is comparable to that of vibration signals. The presented approach is validated using seeded gear tooth crack fault tests on a notational split torque gearbox. The approach presented in this paper is physics based and the validation results have showed that it could effectively detect the gear faults.

Investigation of active vibration drilling using acoustic emission and cutting size analysis

Directory of Open Access Journals (Sweden)

Yingjian Xiao

2018-04-01

Full Text Available This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests (DOTs were conducted where the drilling rate-of-penetration (ROP was measured at a series of step-wise increasing static bit thrusts or weight-on-bits (WOBs. Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission (AE system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT (linear variable differential transformer recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP. Keywords: Active bit vibration, Diamond coring drilling, Drill

Analysis and Classification of Acoustic Emission Signals During Wood Drying Using the Principal Component Analysis

Energy Technology Data Exchange (ETDEWEB)

Kang, Ho Yang [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of); Kim, Ki Bok [Chungnam National University, Daejeon (Korea, Republic of)

2003-06-15

In this study, acoustic emission (AE) signals due to surface cracking and moisture movement in the flat-sawn boards of oak (Quercus Variablilis) during drying under the ambient conditions were analyzed and classified using the principal component analysis. The AE signals corresponding to surface cracking showed higher in peak amplitude and peak frequency, and shorter in rise time than those corresponding to moisture movement. To reduce the multicollinearity among AE features and to extract the significant AE parameters, correlation analysis was performed. Over 99% of the variance of AE parameters could be accounted for by the first to the fourth principal components. The classification feasibility and success rate were investigated in terms of two statistical classifiers having six independent variables (AE parameters) and six principal components. As a result, the statistical classifier having AE parameters showed the success rate of 70.0%. The statistical classifier having principal components showed the success rate of 87.5% which was considerably than that of the statistical classifier having AE parameters

Analysis and Classification of Acoustic Emission Signals During Wood Drying Using the Principal Component Analysis

International Nuclear Information System (INIS)

Kang, Ho Yang; Kim, Ki Bok

2003-01-01

In this study, acoustic emission (AE) signals due to surface cracking and moisture movement in the flat-sawn boards of oak (Quercus Variablilis) during drying under the ambient conditions were analyzed and classified using the principal component analysis. The AE signals corresponding to surface cracking showed higher in peak amplitude and peak frequency, and shorter in rise time than those corresponding to moisture movement. To reduce the multicollinearity among AE features and to extract the significant AE parameters, correlation analysis was performed. Over 99% of the variance of AE parameters could be accounted for by the first to the fourth principal components. The classification feasibility and success rate were investigated in terms of two statistical classifiers having six independent variables (AE parameters) and six principal components. As a result, the statistical classifier having AE parameters showed the success rate of 70.0%. The statistical classifier having principal components showed the success rate of 87.5% which was considerably than that of the statistical classifier having AE parameters

Acoustic Emission Technology and Application

International Nuclear Information System (INIS)

Joo, Y. S.; Lim, S. H.; Eom, H. S.; Kim, J. H.; Jung, H. K.

2003-10-01

Acoustic emission is the elastic wave that is generated by the rapid release of energy from the localized sources within a material. After the observation of acoustic emission phenomenon in 1950, the research and further investigation had been performed. Acoustic emission examination becomes a rapidly matured nondestructive testing method with demonstrated capabilities for characterizing material behavior and for detecting the defect. It is of interest as a possible passive monitoring technique for detecting, locating and characterizing the defects in component and structure. Acoustic emission technology has recently strengthened the on-line monitoring application for the detection of incipient failures and the assurance of structural integrity. The field of acoustic emission testing is still growing vigorously and presents many challenges. Especially, acoustic emission has been successfully applied in the leak detection of primary pressure boundary of nuclear power plants. In this state-of-art report, the principle, measurement and field applications of acoustic emission technique is reviewed and summarized. Acoustic emission technology will contribute to the assurance of nuclear safety as the on-line monitoring technique of structural integrity of NSSS components and structures

Standard practice for acoustic emission examination of plate-like and flat panel composite structures used in aerospace applications

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This practice covers acoustic emission (AE) examination or monitoring of panel and plate-like composite structures made entirely of fiber/polymer composites. 1.2 The AE examination detects emission sources and locates the region(s) within the composite structure where the emission originated. When properly developed AE-based criteria for the composite item are in place, the AE data can be used for nondestructive examination (NDE), characterization of proof testing, documentation of quality control or for decisions relative to structural-test termination prior to completion of a planned test. Other NDE methods may be used to provide additional information about located damage regions. For additional information see Appendix X1. 1.3 This practice can be applied to aerospace composite panels and plate-like elements as a part of incoming inspection, during manufacturing, after assembly, continuously (during structural health monitoring) and at periodic intervals during the life of a structure. 1.4 This pra...

Electrical Resistance and Acoustic Emission Measurements for Monitoring the Structural Behavior of CFRP Laminate

KAUST Repository

Zhou, Wei

2015-07-12

Electrical resistance and acoustic emission (AE) measurement are jointly used to monitor the degradation in CFRP laminates subjected to tensile tests. The objective of this thesis is to perform a synergertic analysis between a passive and an active methods to better access how these perform when used for Structural Health Moni- toring (SHM). Laminates with three different stacking sequences: [0]4, [02/902]s and [+45/ − 45]2s are subjected to monotonic and cyclic tensile tests. In each laminate, we carefully investigate which mechanisms of degradation can or cannot be detect- ed by each technique. It is shown that most often, that acoustic emission signals start before any electrical detection is possible. This is is explained based on the redundance of the electrical network that makes it less sensitive to localized damages. Based on in depth study of AE signals clustering, a new classification is proposed to recognize the different damage mechanims based on only two parameters: the RA (rise time/amplitude) and the duration of the signal.

Time-resolved tomography using acoustic emissions in the laboratory, and application to sandstone compaction

Science.gov (United States)

Brantut, Nicolas

2018-06-01

Acoustic emission (AE) and active ultrasonic wave velocity monitoring are often performed during laboratory rock deformation experiments, but are typically processed separately to yield homogenized wave velocity measurements and approximate source locations. Here, I present a numerical method and its implementation in a free software to perform a joint inversion of AE locations together with the 3-D, anisotropic P-wave structure of laboratory samples. The data used are the P-wave first arrivals obtained from AEs and active ultrasonic measurements. The model parameters are the source locations and the P-wave velocity and anisotropy parameter (assuming transverse isotropy) at discrete points in the material. The forward problem is solved using the fast marching method, and the inverse problem is solved by the quasi-Newton method. The algorithms are implemented within an integrated free software package called FaATSO (Fast Marching Acoustic Emission Tomography using Standard Optimisation). The code is employed to study the formation of compaction bands in a porous sandstone. During deformation, a front of AEs progresses from one end of the sample, associated with the formation of a sequence of horizontal compaction bands. Behind the active front, only sparse AEs are observed, but the tomography reveals that the P-wave velocity has dropped by up to 15 per cent, with an increase in anisotropy of up to 20 per cent. Compaction bands in sandstones are therefore shown to produce sharp changes in seismic properties. This result highlights the potential of the methodology to image temporal variations of elastic properties in complex geomaterials, including the dramatic, localized changes associated with microcracking and damage generation.

Gearbox tooth cut fault diagnostics using acoustic emission and vibration sensors--a comparative study.

Science.gov (United States)

Qu, Yongzhi; He, David; Yoon, Jae; Van Hecke, Brandon; Bechhoefer, Eric; Zhu, Junda

2014-01-14

In recent years, acoustic emission (AE) sensors and AE-based techniques have been developed and tested for gearbox fault diagnosis. In general, AE-based techniques require much higher sampling rates than vibration analysis-based techniques for gearbox fault diagnosis. Therefore, it is questionable whether an AE-based technique would give a better or at least the same performance as the vibration analysis-based techniques using the same sampling rate. To answer the question, this paper presents a comparative study for gearbox tooth damage level diagnostics using AE and vibration measurements, the first known attempt to compare the gearbox fault diagnostic performance of AE- and vibration analysis-based approaches using the same sampling rate. Partial tooth cut faults are seeded in a gearbox test rig and experimentally tested in a laboratory. Results have shown that the AE-based approach has the potential to differentiate gear tooth damage levels in comparison with the vibration-based approach. While vibration signals are easily affected by mechanical resonance, the AE signals show more stable performance.

AE Characteristics affecting the Notch Effect of the Cold Steel SKD11

Energy Technology Data Exchange (ETDEWEB)

Han, Eung Kyo; Kim, Ki Choong; Kwon, Dong Ho; Kim, Jae Yeor [Hanyang University, Seoul (Korea, Republic of)

1986-11-15

Acoustic Emission is not only expected as a non-destructive evaluation technique in practice but also noted as a new powerful means of evaluation of materials. AE occurs with plastic deformation and propagation of crack, and this patterns of occurrence of AE vary with materials. AE which comes from propagation of crack depends oil the shapes and properties of materials. Like this AE has characteristic of material. The present work is an attempt to evaluate characteristics of carbon steel (SM55C) and Die steel(SKD11) by means of dynamic response of AE method

A new qualitative acoustic emission parameter based on Shannon's entropy for damage monitoring

Science.gov (United States)

Chai, Mengyu; Zhang, Zaoxiao; Duan, Quan

2018-02-01

An important objective of acoustic emission (AE) non-destructive monitoring is to accurately identify approaching critical damage and to avoid premature failure by means of the evolutions of AE parameters. One major drawback of most parameters such as count and rise time is that they are strongly dependent on the threshold and other settings employed in AE data acquisition system. This may hinder the correct reflection of original waveform generated from AE sources and consequently bring difficulty for the accurate identification of the critical damage and early failure. In this investigation, a new qualitative AE parameter based on Shannon's entropy, i.e. AE entropy is proposed for damage monitoring. Since it derives from the uncertainty of amplitude distribution of each AE waveform, it is independent of the threshold and other time-driven parameters and can characterize the original micro-structural deformations. Fatigue crack growth test on CrMoV steel and three point bending test on a ductile material are conducted to validate the feasibility and effectiveness of the proposed parameter. The results show that the new parameter, compared to AE amplitude, is more effective in discriminating the different damage stages and identifying the critical damage.

The excess infrared emission of Herbig Ae/Be stars - Disks or envelopes?

Science.gov (United States)

Hartmann, Lee; Kenyon, Scott J.; Calvet, Nuria

1993-01-01

It is suggested that the near-IR emission in many Herbig Ae/Be stars arises in surrounding dusty envelopes, rather than circumstellar disks. It is shown that disks around Ae/Be stars are likely to remain optically thick at the required accretion rates. It is proposed that the IR excesses of many Ae/Be stars originate in surrounding dust nebulae instead of circumstellar disks. It is suggested that the near-IR emission of the envelope is enhanced by the same processes that produce anomalous strong continuum emission at temperatures of about 1000 K in reflection nebulae surrounding hot stars. This near-IR emission could be due to small grains transiently heated by UV photons. The dust envelopes could be associated with the primary star or a nearby companion star. Some Ae/Be stars show evidence for the 3.3-6.3-micron emission features seen in reflection nebulae around hot stars, which lends further support to this suggestion.

A systematic study of acoustic emission from nuclear graphites

International Nuclear Information System (INIS)

Neighbour, G.B.; McEnaney, B.

1996-01-01

Acoustic emission (AE) monitoring has been identified as a possible method to determine internal stresses in nuclear graphites using the Kaiser effect, i.e., on stressing a graphite that has been subject to a prior stress, the onset of AE occurs at the previous peak stress. For three nuclear graphites (PGA, IM1-24 and VNEC), AE was monitored during both monotonic and cyclic loading to failure in tensile, compressive and flexural test modes. For unirradiated graphites, the Kaiser effect was not found in cyclic loading, but a Felicity effect was observed, i.e., the onset of AE occurred below the previously applied peak stress. The Felicity effect was attributed to time-dependent relaxation and recovery processes and was characterized using a new parameter, the Recovery ratio. It was shown that AE can be used to monitor creep strain and creep recovery in graphites at zero load. The AE-time responses from these experiments were fitted to equations similar to those used for creep strain-time at elevated temperatures. The number of AE counts from irradiated graphites were greater than those from unirradiated graphites, subject to similar stresses, due to increases in porosity caused by radiolytic oxidation. A Felicity effect was also observed on cyclic loading of irradiated graphites, but no evidence for a Kaiser effect was found for irradiated graphites loaded monotonically to failure. Thus internal stresses in irradiated graphites could not be measured using AE. This was attributed to relaxation and recovery processes that occur between removing the irradiated graphite from the reactor and AE testing. This work indicated that AE monitoring is not a suitable technique for measuring internal stresses in irradiated graphite. (author). 19 refs, 6 figs, 6 tabs

Development of AE monitoring system for journal bearing

International Nuclear Information System (INIS)

Yoon, Dong Jin; Kwon, Oh Yang; Chung, Min Hwa

1994-01-01

For the purpose of monitoring of the bearing conditions in rotating machinery, a system for journal bearing diagnosis by AE was developed. Acoustic emission technique is used to detect abnormal conditions in the bearing system. And various data such as AE events, rms voltage level of AE signals, and AE parameters were acquired during experiments with the simulated journal bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was accomplished. Bearing diagnosis system is composed of four parts as follows : sensing part for AE sensor and preamplifier, signal processing part for rms-to-dc converting to measure AE rms voltage, interface part for connecting rms signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program.

An efficient closed-form solution for acoustic emission source location in three-dimensional structures

Directory of Open Access Journals (Sweden)

Xibing Li

2014-02-01

Full Text Available This paper presents an efficient closed-form solution (ECS for acoustic emission(AE source location in three-dimensional structures using time difference of arrival (TDOA measurements from N receivers, N ≥ 6. The nonlinear location equations of TDOA are simplified to linear equations. The unique analytical solution of AE sources for unknown velocity system is obtained by solving the linear equations. The proposed ECS method successfully solved the problems of location errors resulting from measured deviations of velocity as well as the existence and multiplicity of solutions induced by calculations of square roots in existed close-form methods.

Gearbox Tooth Cut Fault Diagnostics Using Acoustic Emission and Vibration Sensors — A Comparative Study

Directory of Open Access Journals (Sweden)

Yongzhi Qu

2014-01-01

Full Text Available In recent years, acoustic emission (AE sensors and AE-based techniques have been developed and tested for gearbox fault diagnosis. In general, AE-based techniques require much higher sampling rates than vibration analysis-based techniques for gearbox fault diagnosis. Therefore, it is questionable whether an AE-based technique would give a better or at least the same performance as the vibration analysis-based techniques using the same sampling rate. To answer the question, this paper presents a comparative study for gearbox tooth damage level diagnostics using AE and vibration measurements, the first known attempt to compare the gearbox fault diagnostic performance of AE- and vibration analysis-based approaches using the same sampling rate. Partial tooth cut faults are seeded in a gearbox test rig and experimentally tested in a laboratory. Results have shown that the AE-based approach has the potential to differentiate gear tooth damage levels in comparison with the vibration-based approach. While vibration signals are easily affected by mechanical resonance, the AE signals show more stable performance.

Gearbox Tooth Cut Fault Diagnostics Using Acoustic Emission and Vibration Sensors — A Comparative Study

Science.gov (United States)

Qu, Yongzhi; He, David; Yoon, Jae; Van Hecke, Brandon; Bechhoefer, Eric; Zhu, Junda

2014-01-01

In recent years, acoustic emission (AE) sensors and AE-based techniques have been developed and tested for gearbox fault diagnosis. In general, AE-based techniques require much higher sampling rates than vibration analysis-based techniques for gearbox fault diagnosis. Therefore, it is questionable whether an AE-based technique would give a better or at least the same performance as the vibration analysis-based techniques using the same sampling rate. To answer the question, this paper presents a comparative study for gearbox tooth damage level diagnostics using AE and vibration measurements, the first known attempt to compare the gearbox fault diagnostic performance of AE- and vibration analysis-based approaches using the same sampling rate. Partial tooth cut faults are seeded in a gearbox test rig and experimentally tested in a laboratory. Results have shown that the AE-based approach has the potential to differentiate gear tooth damage levels in comparison with the vibration-based approach. While vibration signals are easily affected by mechanical resonance, the AE signals show more stable performance. PMID:24424467

Continuous AE monitoring of nuclear plants to detect flaws - status and future

International Nuclear Information System (INIS)

Hutton, P.H.

1986-01-01

This paper gives a brief commentary on the evolution of acoustic emission (AE) technology for continuous monitoring of nuclear reactors and the current status. The technical work described to support the status description has the objective of developing and validating the use of AE to detect, locate, and evaluate growing flaws in reactor pressure boundaries. The future of AE for continuous monitoring is discussed in terms of envisioned applications and further accomplishments required to achieve them. 12 refs.

Crack classification in concrete beams using AE parameters

Science.gov (United States)

Bahari, N. A. A. S.; Shahidan, S.; Abdullah, S. R.; Ali, N.; Zuki, S. S. Mohd; Ibrahim, M. H. W.; Rahim, M. A.

2017-11-01

The acoustic emission (AE) technique is an effective tool for the evaluation of crack growth. The aim of this study is to evaluate crack classification in reinforced concrete beams using statistical analysis. AE has been applied for the early monitoring of reinforced concrete structures using AE parameters such as average frequency, rise time, amplitude counts and duration. This experimental study focuses on the utilisation of this method in evaluating reinforced concrete beams. Beam specimens measuring 150 mm × 250 mm × 1200 mm were tested using a three-point load flexural test using Universal Testing Machines (UTM) together with an AE monitoring system. The results indicated that RA value can be used to determine the relationship between tensile crack and shear movement in reinforced concrete beams.

Size Effect on Acoustic Emission Characteristics of Coal-Rock Damage Evolution

OpenAIRE

Wen, Zhijie; Wang, Xiao; Chen, Lianjun; Lin, Guan; Zhang, Hualei

2017-01-01

Coal-gas outburst, rock burst, and other mine dynamic disasters are closely related to the instability and failure of coal-rock. Coal-rock is the assemblies of mineral particles of varying sizes and shapes bonded together by cementing materials. The damage and rupture process of coal-rock is accompanied by acoustic emission (AE), which can be used as an effective means to monitor and predict the instability of coal-rock body. In this manuscript, considering the size effect of coal-rock, the i...

Preliminary studies for monitoring erosion in pipelines by the acoustic emission technique

Energy Technology Data Exchange (ETDEWEB)

Tiboni, G.B. [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-graduacao em Engenharia Mecanica e de Materiais; Marquardt, T.A.S; SantaMaria, V.A.R.; Silva, C.H. [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil)

2009-07-01

The aim of this work is to present some applications of Acoustic Emission (AE), which is a powerful technique for nondestructive testing in Tribology, treated here as tests of friction, wear by contact fatigue, wear by slip and wear by erosion. In this work a special attention is given to solid particle erosion and hydro-abrasive erosion, problems found in almost every pipeline that lead to local loss of material and eventually rupture of the line. The technique of AE can be used as an efficient online tool when, primarily, to monitor tribological aspects such as the rate of wear of materials, as well as detect the spread of flaws in them. In wear by erosion, specifically, the parameters of RMS and acoustic energy are capable of correlation with the type of mechanism for removal of material. As a preliminary goal, erosive tests were performed with gas (air) without erosive particles, monitored by AE, varying the surface of the samples and the internal diameter the nozzle, taking the differences in signs of AE. Correlation between parameters of RMS and amplitude were noticed with the variables of the tests, such as roughness and fluid velocity. The RMS parameter showed a exponential correction with the fluid velocity, however the amplitude signals had a linear behavior. The knowledge of these parameters is essential for the development of a system that is able to quantify the wear rate of a pipeline without taking it out of operation. (author)

Microstructure-Sensitive Investigation of Fracture Using Acoustic Emission Coupled With Electron Microscopy

Science.gov (United States)

Wisner, Brian; Cabal, Mike; Vanniamparambiland, Prashanth A.; Leser, William; Hochhalter, Jacob; Kontsos, Antonios

2015-01-01

A novel technique using Scanning Electron Microscopy (SEM) in conjunction with Acoustic Emission (AE) monitoring is proposed to investigate microstructure-sensitive fatigue and fracture of metals. The coupling between quasi in situ microscopy with actual in situ nondestructive evaluation falls into the ICME framework and the idea of quantitative data-driven characterization of material behavior. To validate the use of AE monitoring inside the SEM chamber, Aluminum 2024-B sharp notch specimen were tested both inside and outside the microscope using a small scale mechanical testing device. Subsequently, the same type of specimen was tested inside the SEM chamber. Load data were correlated with both AE information and observations of microcracks around grain boundaries as well as secondary cracks, voids, and slip bands. The preliminary results are in excellent agreement with similar findings at the mesoscale. Extensions of the application of this novel technique are discussed.

Acoustic emission under biaxial stresses in unflawed 21-6-9 and 304 stainless steel

International Nuclear Information System (INIS)

Hamstad, M.A.; Leon, E.M.; Mukherjee, A.K.

1980-01-01

Acoustic emission (AE) testing has been carried out with uniaxial and biaxial (2:1 stress ratio) stressing of smooth samples of 21-6-9 and 304 stainless steel (SS). Uniaxial testing was done with simple tensile and compression samples as well as with the special biaxial specimens. Biaxial tensile stressing was accomplished with a specially designed specimen, which had been used previously to characterize AE in 7075 aluminum under biaxial stressing. Results were obtained for air-melt and for vacuum-melt samples of 21-6-9 SS. The air-melt samples contain considerably more inclusion particles than the vacuum-melt samples. For the 304 SS, as received material was examined. To allow AE correlations with microstructure, extensive characterization of the 21-6-9 microstructure was carried out. Significant differences in AE occur in biaxially stressed specimens as compared to uniaxially stressed samples. 15 figures, 3 tables

Bearing Fault Detection Based on Empirical Wavelet Transform and Correlated Kurtosis by Acoustic Emission.

Science.gov (United States)

Gao, Zheyu; Lin, Jing; Wang, Xiufeng; Xu, Xiaoqiang

2017-05-24

Rolling bearings are widely used in rotating equipment. Detection of bearing faults is of great importance to guarantee safe operation of mechanical systems. Acoustic emission (AE), as one of the bearing monitoring technologies, is sensitive to weak signals and performs well in detecting incipient faults. Therefore, AE is widely used in monitoring the operating status of rolling bearing. This paper utilizes Empirical Wavelet Transform (EWT) to decompose AE signals into mono-components adaptively followed by calculation of the correlated kurtosis (CK) at certain time intervals of these components. By comparing these CK values, the resonant frequency of the rolling bearing can be determined. Then the fault characteristic frequencies are found by spectrum envelope. Both simulation signal and rolling bearing AE signals are used to verify the effectiveness of the proposed method. The results show that the new method performs well in identifying bearing fault frequency under strong background noise.

Summary of detection, location, and characterization capabilities of AE for continuous monitoring of cracks in reactors

International Nuclear Information System (INIS)

Hutton, P.H.; Kurtz, R.J.; Friesel, M.A.; Pappas, R.A.; Skorpik, J.R.; Dawson, J.F.

1984-10-01

The objective of the program is to develop acoustic emission (AE) methods for continuous monitoring of reactor pressure boundaries to detect and evaluate crack growth. The approach involves three phases: develop relationships to identify crack growth AE signals and to use identified crack growth AE data to estimate flaw severity; evaluate and refine AE/flaw relationships through fatigue testing a heavy section vessel under simulated reactor conditions; and demonstrate continuous AE monitoring on a nuclear power reactor system

Study of brittle crack jump rate using acoustic emission method

International Nuclear Information System (INIS)

Yasnij, P.V.; Pokrovskij, V.V.; Strizhalo, V.A.; Dobrovol'skij, Yu.V.

1987-01-01

A new peocedure is elaborated to detect brittle jumps of small length (0.1...5mm) occuring both inside the specimen and along the crack front under static and cyclic loading using the phenomena of acoustic emission (AE). Recording of the crack start and stop moments with an AE sensor as well as evaluation of the brittle crack jump length by the after-failure specimen fracture make it possible to find the mean crack propagation rate. Experimental dependences are obtained for the crack propagation rate with a brittle crack jump in steel 15Kh2MFA (σ B =1157 MPa, σ 0.2 =100 MPa) at 293 K and under cyclic loading as a function of the jump length and also as a function of the critical stress intensity factor K jc i corresponding to the crack jump

Design of crude oil storage tank for acoustic emission testing

International Nuclear Information System (INIS)

Shukri Mohd; Masrul Nizam Salleh; Abd Razak Hamzah; Norasiah Abd Kasim

2005-01-01

The integrity of crude oil storage tank needs to be well managed because they can contain a large inventory of hazardous material and because of the high cost such as cleaning and waste disposal prior to disposal and maintenance. Costs involved in cleaning and inspection can be up to several hundreds thousand Malaysian Ranting. If the floor then proves to be in good condition, these costs have been wasted. Acoustic Emission (AE) is proposed to be use for monitoring the floor of the storage tank on line without doing cleaning and waste disposal. A storage tank will be fabricated for storing the crude oil and then the corrosion process will be monitor using AE method. This paper will discuss the background, material and is technical specification, design and also the difficulties faced during design and fabrication process. (Author)

Application of acoustic emission technique and friction welding for excavator hose nipple

International Nuclear Information System (INIS)

Kong, Yu Sik; Lee, Jin Kyung

2013-01-01

Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, the feasibility of industry application was determined by analyzing the mechanical properties of weld region for a specimen of tube-to-tube shape for excavator hose nipple with friction welding, and optimized welding variables were suggested. In order to accomplish this object, friction heating pressure and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. An acoustic emission(AE) technique was applied to evaluate the optimal friction welding conditions nondestructively. AE parameters of accumulative count and event were analyzed in terms of generating trend of AE signals across the full range of friction weld. The typical waveform and frequency spectrum of AE signals which is generated by friction weld were discussed. From this study the optimal welding variables could be suggested as rotating speed of 1300 rpm, friction heating pressure of 15 MPa, and friction heating time of 10 sec. AE event was a useful parameter to estimate the tensile strength of tube-to tube specimen with friction weld.

AE monitoring simplified using digital memory storage and source isolation

International Nuclear Information System (INIS)

Hutton, P.H.; Skorpik, J.R.

1977-01-01

The general trend in acoustic emission (AE) monitoring systems has been one of increasing complexity. This is particularly true in systems for continuous monitoring which are usually multichannel (perhaps 20 to 40) and incorporate a dedicated minicomputer. A unique concept which reverses this trend for selected applications has been developed at Battelle-Northwest, Richland, WA. This concept uses solid state digital memories to store acquired data in a permanent form which is easily retrieved. It also uses a fundamental method to accept AE data only from a selected area. The digital memory system is designed for short term or long term (months) monitoring. It has been successfully applied in laboratory testing such as fatigue crack growth studies, as well as field monitoring on bridges and piping to detect crack growth. The features of simplicity, versatility, and low cost contribute to expanded practical application of acoustic emission technology

Acoustic emission condition monitoring of a nuclear power plant check valve using artificial neural networks

International Nuclear Information System (INIS)

Lee, Joon Hyun; Lee, Min Rae; Kim, Jung Teak

2005-01-01

In this study, an advanced condition monitoring technique based on acoustic emission (AE) detection and artificial neural networks was applied to a check valve, one of the components being used extensively in a safety system of a nuclear power plant (Npp). AE testing for a check valve under controlled flow loop conditions was performed to detect and evaluate disk movement for valve degradation such as wear and leakage due to foreign object interference in a check valve. It is clearly demonstrated that the evaluation of different types of failure modes such as disk wear and check valve leakage were successful by systematically analyzing the characteristics of various AE parameters. It is also shown that the leak size can be determined with an artificial neural network

Detection of simulated pitting corrosion and noises in crude oil storage tank by acoustic emission

International Nuclear Information System (INIS)

Shukri Mohd; Latif, N.A.; Azhar Mohd Sinin; Mohamad Daud; Abd Nasir Ibrahim

2008-01-01

The damage mechanisms associated with crude oil storage tanks can be complex and varied and include pitting corrosion due to presence of species such as sulphate reducing bacteria. Acoustic Emission (AE) could be used to characterise the pitting corrosion signal in crude oil storage tanks but it is extremely difficult to simulate the pitting corrosion in the laboratory using crude oil as electrolyte because crude oil is considered as non corrosive medium. In this study, induced current have been introduced onto a surface ASTM 516 steel as an electrical source to simulate the electrical noise produced during pitting corrosion process and AE sensor have been used to detect this current. It is found that AE system could detect AE signal release during current induction this current and is expected that if the exact simulation of the current magnitude produced during pitting corrosion process is made available, AE characterisation of pitting corrosion in such tank could be made possible. (Author)

Acoustic Emission and Damage Characteristics of Granite Subjected to High Temperature

Directory of Open Access Journals (Sweden)

X. L. Xu

2018-01-01

Full Text Available Acoustic emission (AE signals can be detected from rocks under the effect of temperature and loading, which can be used to reflect rock damage evolution process and predict rock fracture. In this paper, uniaxial compression tests of granite at high temperatures from 25°C to 1000°C were carried out, and AE signals were monitored simultaneously. The results indicated that AE ring count rate shows the law of “interval burst” and “relatively calm,” which can be explained from the energy point of view. From 25°C to 1000°C, the rock failure mode changes from single splitting failure to multisplitting failure, and then to incomplete shear failure, ideal shear failure, and double shear failure, until complete integral failure. Thermal damage (DT defined by the elastic modulus shows logistic increase with the rise of temperature. Mechanical damage (DM derived by the AE ring count rate can be divided into initial stage, stable stage, accelerated stage, and destructive stage. Total damage (D increases with the rise of strain, which is corresponding to the stress-strain curve at various temperatures. Using AE data, we can further analyze the mechanism of deformation and fracture of rock, which helps to gather useful data for predicting rock stability at high temperatures.

Novel Fiber-Optic Ring Acoustic Emission Sensor.

Science.gov (United States)

Wei, Peng; Han, Xiaole; Xia, Dong; Liu, Taolin; Lang, Hao

2018-01-13

Acoustic emission technology has been applied to many fields for many years. However, the conventional piezoelectric acoustic emission sensors cannot be used in extreme environments, such as those with heavy electromagnetic interference, high pressure, or strong corrosion. In this paper, a novel fiber-optic ring acoustic emission sensor is proposed. The sensor exhibits high sensitivity, anti-electromagnetic interference, and corrosion resistance. First, the principle of a novel fiber-optic ring sensor is introduced. Different from piezoelectric and other fiber acoustic emission sensors, this novel sensor includes both a sensing skeleton and a sensing fiber. Second, a heterodyne interferometric demodulating method is presented. In addition, a fiber-optic ring sensor acoustic emission system is built based on this method. Finally, fiber-optic ring acoustic emission experiments are performed. The novel fiber-optic ring sensor is glued onto the surface of an aluminum plate. The 150 kHz standard continuous sinusoidal signals and broken lead signals are successfully detected by the novel fiber-optic ring acoustic emission sensor. In addition, comparison to the piezoelectric acoustic emission sensor is performed, which shows the availability and reliability of the novel fiber-optic ring acoustic emission sensor. In the future, this novel fiber-optic ring acoustic emission sensor will provide a new route to acoustic emission detection in harsh environments.

Acoustic emission linear pulse holography

Science.gov (United States)

Collins, H.D.; Busse, L.J.; Lemon, D.K.

1983-10-25

This device relates to the concept of and means for performing Acoustic Emission Linear Pulse Holography, which combines the advantages of linear holographic imaging and Acoustic Emission into a single non-destructive inspection system. This unique system produces a chronological, linear holographic image of a flaw by utilizing the acoustic energy emitted during crack growth. The innovation is the concept of utilizing the crack-generated acoustic emission energy to generate a chronological series of images of a growing crack by applying linear, pulse holographic processing to the acoustic emission data. The process is implemented by placing on a structure an array of piezoelectric sensors (typically 16 or 32 of them) near the defect location. A reference sensor is placed between the defect and the array.

Acoustic Emission Detection of Macro-Cracks on Engraving Tool Steel Inserts during the Injection Molding Cycle Using PZT Sensors

Directory of Open Access Journals (Sweden)

Aleš Hančič

2013-05-01

Full Text Available This paper presents an improved monitoring system for the failure detection of engraving tool steel inserts during the injection molding cycle. This system uses acoustic emission PZT sensors mounted through acoustic waveguides on the engraving insert. We were thus able to clearly distinguish the defect through measured AE signals. Two engraving tool steel inserts were tested during the production of standard test specimens, each under the same processing conditions. By closely comparing the captured AE signals on both engraving inserts during the filling and packing stages, we were able to detect the presence of macro-cracks on one engraving insert. Gabor wavelet analysis was used for closer examination of the captured AE signals’ peak amplitudes during the filling and packing stages. The obtained results revealed that such a system could be used successfully as an improved tool for monitoring the integrity of an injection molding process.

Novel Fiber-Optic Ring Acoustic Emission Sensor

Directory of Open Access Journals (Sweden)

Peng Wei

2018-01-01

Full Text Available Acoustic emission technology has been applied to many fields for many years. However, the conventional piezoelectric acoustic emission sensors cannot be used in extreme environments, such as those with heavy electromagnetic interference, high pressure, or strong corrosion. In this paper, a novel fiber-optic ring acoustic emission sensor is proposed. The sensor exhibits high sensitivity, anti-electromagnetic interference, and corrosion resistance. First, the principle of a novel fiber-optic ring sensor is introduced. Different from piezoelectric and other fiber acoustic emission sensors, this novel sensor includes both a sensing skeleton and a sensing fiber. Second, a heterodyne interferometric demodulating method is presented. In addition, a fiber-optic ring sensor acoustic emission system is built based on this method. Finally, fiber-optic ring acoustic emission experiments are performed. The novel fiber-optic ring sensor is glued onto the surface of an aluminum plate. The 150 kHz standard continuous sinusoidal signals and broken lead signals are successfully detected by the novel fiber-optic ring acoustic emission sensor. In addition, comparison to the piezoelectric acoustic emission sensor is performed, which shows the availability and reliability of the novel fiber-optic ring acoustic emission sensor. In the future, this novel fiber-optic ring acoustic emission sensor will provide a new route to acoustic emission detection in harsh environments.

A study of aluminum-lithium alloy solidification using acoustic emission techniques. Ph.D. Thesis, 1991

Science.gov (United States)

Henkel, Daniel P.

1992-01-01

Physical phenomena associated with the solidification of an aluminum lithium alloy was characterized using acoustic emission (AE) techniques. It is shown that repeatable patterns of AE activity may be correlated to microstructural changes that occur during solidification. The influence of the experimental system on generated signals was examined in the time and frequency domains. The analysis was used to show how an AE signal from solidifying aluminum is changed by each component in the detection system to produce a complex waveform. Conventional AE analysis has shown that a period of high AE activity occurs in pure aluminum, an Al-Cu alloy, and the Al-Li alloy, as the last fraction of solid forms. A model attributes this to the internal stresses of grain boundary formation. An additional period of activity occurs as the last fraction of solid forms, but only in the two alloys. A model attributes this to the formation of interdendritic porosity which was not present in the pure aluminum. The AE waveforms were dominated by resonant effects of the waveguide and the transducer.

A combined method for analysis of the acoustic emission signals from aboveground storage tank bottom

Energy Technology Data Exchange (ETDEWEB)

Yewei Kang; Mingchun Ling; Min Xiong; Yi Sun; Dongjie Tan [PetroChina Pipeline R and D Center, Langfang (China)

2009-07-01

In the late 1980s acoustic emission (AE) technology was first used to assess the corrosion of aboveground storage tank (AST) bottoms. From then on, it attracts great attention because it can do in-service inspection. Recognizing and eliminating noise is still the main challenge due to the small size of the signals in the presence of potential process noise when the AE signals are processed. In this paper a method combining pattern recognition with traditional AE parametric analysis is introduced to assess the corrosion of AST bottom. First, the AE signals are clustered in different clusters by a clustering method based on the distances of AE signal features. The reasonable cluster is selected for next analysis step. Second, a statistical method is used to evaluate the activities of AE on which the final evaluation report is based. Practical inspection is done on a large oil storage tank in the Chongqing distribution station of Lanzhou- Chengdu-Chongqing product oil pipeline of PetroChina Pipeline Company. The analytical result indicates that the combined method is reliable and feasible. (author)

A probabilistic framework for acoustic emission source localization in plate-like structures

International Nuclear Information System (INIS)

Dehghan Niri, E; Salamone, S

2012-01-01

This paper proposes a probabilistic approach for acoustic emission (AE) source localization in isotropic plate-like structures based on an extended Kalman filter (EKF). The proposed approach consists of two main stages. During the first stage, time-of-flight (TOF) measurements of Lamb waves are carried out by a continuous wavelet transform (CWT), accounting for systematic errors due to the Heisenberg uncertainty; the second stage uses an EKF to iteratively estimate the AE source location and the wave velocity. The advantages of the proposed algorithm over the traditional methods include the capability of: (1) taking into account uncertainties in TOF measurements and wave velocity and (2) efficiently fusing multi-sensor data to perform AE source localization. The performance of the proposed approach is validated through pencil-lead breaks performed on an aluminum plate at systematic grid locations. The plate was instrumented with an array of four piezoelectric transducers in two different configurations. (paper)

New approach for location of continuously emitting acoustic emission sources by phase-controlled probe arrays

International Nuclear Information System (INIS)

Hoeller, P.; Klein, M.; Waschkies, E.; Deuster, G.

1991-01-01

Usually burst-like acoustic emission (AE) is localized by triangulation. For continuous AE, e.g. from leakages, this method is not feasible. Therefore a new method for localization of continuous AE has been developed. It is based on a phase-controlled probe array which consists of many single sensor elements. The AE signals received by the different sensor elements are delayed according to their time-of-flight differences from the source to the single elements of the receiver array. By choosing special combinations of time differences between the array elements the directivity pattern of the sensitivity of the array can be changed, e.g. rotated in the plane of a large plate. Thus, the source direction can be determined by one array. Some preliminary experiments with an artificial noise source, positioned on a large steel plate, have been performed and have demonstrated the feasibility of this approach. (orig.)

In-situ monitoring of pitting corrosion on vertically positioned 304 stainless steel by analyzing acoustic-emission energy parameter

International Nuclear Information System (INIS)

Wu, Kaige; Jung, Woo-Sang; Byeon, Jai-Won

2016-01-01

Highlights: • Pitting process in vertically positioned 304 SS is investigated by AE energy. • Gravity-influenced elongated pit, crack and rupture of pit cover were observed. • Hydrogen bubble evolution and pit covers rupturing were separately monitored by AE. • Four stages of AE energy were correlated with observed pitting mechanism. - Abstract: The acoustic emission (AE) energy was analyzed to monitor the pitting process on a vertically positioned 304-stainless steel. The gravity-dependent morphology of the elongated corrosion pits was observed. A scatter plot of the duration and energy indicated two AE clusters with different energy levels. There was a time delay after the detection of the low-energy hydrogen-bubble signals. Subsequently, high-energy signals were observed, whose AE source was attributed to large-scale cracks formed during the rupture of the elongated pit cover. An in-situ analysis of the AE energy evolution provided detailed insights into the corrosion process in relation to the specimen position.

Acoustic emission characteristics of stress corrosion cracks in a type 304 stainless steel tube

Energy Technology Data Exchange (ETDEWEB)

Hwang, Woong Gi; Bae, Seung Gi; Lee, Bo Young [School of Aerospace and Mechanical Engineering, Korea Aerospace University, Goyang (Korea, Republic of); Kim, Jae Seong [Center for Robot Technology and Manufacturing, Institute for Advanced Engineering, Yongin (Korea, Republic of); Kang, Sung Sik [Dept. of Nuclear Safety Research, Daejeon (Korea, Republic of); Kwag, Nog Won [Ultrasonic Division, RM910, Byucksan Digital Valley II, Seoul (Korea, Republic of)

2015-06-15

Acoustic emission (AE) is one of the promising methods for detecting the formation of stress corrosion cracks (SCCs) in laboratory tests. This method has the advantage of online inspection. Some studies have been conducted to investigate the characteristics of AE parameters during SCC propagation. However, it is difficult to classify the distinct features of SCC behavior. Because the previous studies were performed on slow strain rate test or compact tension specimens, it is difficult to make certain correlations between AE signals and actual SCC behavior in real tube-type specimens. In this study, the specimen was a AISI 304 stainless steel tube widely applied in the nuclear industry, and an accelerated test was conducted at high temperature and pressure with a corrosive environmental condition. The study result indicated that intense AE signals were mainly detected in the elastic deformation region, and a good correlation was observed between AE activity and crack growth. By contrast, the behavior of accumulated counts was divided into four regions. According to the waveform analysis, a specific waveform pattern was observed during SCC development. It is suggested that AE can be used to detect and monitor SCC initiation and propagation in actual tubes.

Acoustic emission studies for characterization of fatigue crack growth behavior in HSLA steel

Science.gov (United States)

Kumar, Jalaj; Ahmad, S.; Mukhopadhyay, C. K.; Jayakumar, T.; Kumar, Vikas

2016-01-01

High strength low alloy (HSLA) steels are a group of low carbon steels and used in oil and gas pipelines, automotive components, offshore structures and shipbuilding. Fatigue crack growth (FCG) characteristics of a HSLA steel have been studied at two different stress ratios (R = 0.3 and 0.5). Acoustic emission (AE) signals generated during the FCG tests have been used to understand the FCG processes. The AE signals were captured by mounting two piezoelectric sensors on compact tension specimens in liner location configuration. The AE generated in stage II of the linear Paris region of FCG has been attributed to the presence of two sub-stages with two different slopes. The AE generated at higher values of stress intensity factor is found to be useful to identify the transition from stage II to stage III of the FCG. AE location analysis has provided support for increased damage at the crack tip for higher stress ratio. The peak stress intensity (Kmax) values at the crack tip have shown good correlation with the transitions from stage IIa to stage IIb and stage II to stage III of the FCG for the two stress ratios.

Acoustic emission monitoring of medieval towers considered as sensitive earthquake receptors

Directory of Open Access Journals (Sweden)

A. Carpinteri

2007-01-01

Full Text Available Many ancient masonry towers are present in Italian territory. In some cases these structures are at risk on account of the intensity of the stresses they are subjected to due to the high level of regional seismicity. In order to preserve this inestimable cultural heritage, a sound safety assessment should take into account the evolution of damage phenomena. In this connection, acoustic emission (AE monitoring can be highly effective. This study concerns the structural stability of three medieval towers rising in the centre of Alba, a characteristic town in Piedmont (Italy. During the monitoring period a correlation between peaks of AE activity in the masonry of these towers and regional seismicity was found. Earthquakes always affect structural stability. Besides that, the towers behaved as sensitive earthquake receptors. Here a method to correlate bursts of AE activity in a masonry building and regional seismicity is proposed. In particular, this method permits to identify the premonitory signals that precede a catastrophic event on a structure, since, in most cases, these warning signs can be captured well in advance.

Frequency Analysis of Acoustic Emission Signal to Monitor Damage Evolution in Masonry Structures

International Nuclear Information System (INIS)

Masera, D; Bocca, P; Grazzini, A

2011-01-01

A crucial aspect in damage evaluation of masonry structures is the analysis of long-term behaviour and for this reason fatigue analysis has a great influence on safety assessment of this structures. Acoustic Emission (AE) are very effective non-destructive techniques applied to identify micro and macro-defects and their temporal evolution in several materials. This technique permits to estimate the velocity of ultrasound waves propagation and the amount of energy released during fracture propagation to obtain information on the criticality of the ongoing process. By means of AE monitoring, an experimental analysis on a set of reinforced and unreinforced masonry walls under variable amplitude and static loading has been carried out. During these tests, the AE signals were recorded. The AE signals were analysed using Fast Fourier Transform (FFT) to examine the frequency distribution of the micro and macro cracking. It possible to evaluate the evolution of the wavelength of the AE signal through the two characteristic peak in the AE spectrum signals and the wave speed of the P or S waves. This wavelength evolution can be represent the microcrak and macrocrack evolution in masonry walls. This procedure permits to estimate the fracture dimension characteristic in several loading condition and for several masonry reinforced condition.

Acoustic Emission Monitoring of Lightning-Damaged CFRP Laminates during Compression-after-Impact Test

Energy Technology Data Exchange (ETDEWEB)

Kwon, Oh Yang; Shin, Jae Ha [Department of Mechanical Engineering, Inha University, Incheon (Korea, Republic of)

2012-06-15

Carbon-fiber reinforced plastic(CFRP) laminates made of nano-particle-coated carbon fibers and damaged by a simulated lightning strike were tested under compression-after-impact(CAI) mode, during which the damage progress due to compressive loading has been monitored by acoustic emission(AE). The impact damage was induced not by mechanical loading but by a simulated lightning strike. Conductive nano-particles were coated directly on the fibers, from which CFRP coupons were made. The coupon were subjected to the strikes with a high voltage/current impulse of 10-40 kA within a few . The effects of nano-particle coating and the degree of damage induced by the simulated lightning strikes on AE activities were examined, and the relationship between the compressive residual strength and AE behavior has been evaluated in terms of AE event counts and the onset of AE activity with the compressive loading. The degree of impact damage was also measured in terms of damage area by using ultrasonic C-scan images. The assessment during the CAI tests of damaged CFRP showed that AE monitoring appeared to be useful to differentiate the degree of damage hence the mechanical integrity of composite structures damaged by lightning strikes.

Acoustic emissions and electric signal recordings, when cement mortar beams are subjected to three-point bending under various loading protocols

Directory of Open Access Journals (Sweden)

A. Kyriazopoulos

2017-04-01

Full Text Available Two experimental techniques are used study the response of cement mortar beams subjected to three-point bending under various load¬ing protocols. The techniques used are the detection of weak electric current emissions known as Pressure Stimulated Currents and the Acoustic Emissions (in particular, the cumulative AE energy and the b-value analysis. Patterns are detected that can be used to predict upcoming fracture, regard¬less of the adopted loading protocol in each experiment. The expe¬rimental results of the AE and PSC techniques lead to the conclusion that when the calculated Ib values decrease, the PSC starts increasing strongly.

Acoustic emission intensity analysis of corrosion in prestressed concrete piles

Science.gov (United States)

Vélez, William; Matta, Fabio; Ziehl, Paul

2014-02-01

Corrosion of steel strands in prestressed concrete (PC) bridges may lead to substantial damage or collapse well before the end of the design life. Acoustic Emission (AE) is a suitable nondestructive technique to detect and locate corrosion in reinforced and prestressed concrete, which is key to prioritize inspection and maintenance. An effective tool to analyze damage-related AE data is intensity analysis (IA), which is based on two data trends, namely Severity (average signal strength of high amplitude hits) and Historic Index (ratio of the average signal strength of the most recent hits to the average of all hits). IA criteria for corrosion assessment in PC were recently proposed based on empirical evidence from accelerated corrosion tests. In this paper, AE data from prestressed and non-prestressed concrete pile specimens exposed to salt water wet-dry cycling for over 600 days are used to analyze the relation between Severity and Historic Index and actual corrosion. Evidence of corrosion is gained from the inspection of decommissioned specimens. The selection of suitable J and K parameters for IA is discussed, and an IA chart with updated corrosion criteria for PC piles is presented.

Accomplishments: AE characterization program for remote flaw evaluation

International Nuclear Information System (INIS)

Hutton, P.H.; Schwenk, E.B.; Kurtz, R.J.

1978-01-01

The purpose of the program is to develop an experimental/analytical evaluation of the feasibility of detecting and analyzing flaw growth in reactor pressure boundaries by means of continuously monitoring acoustic emission (AE). The investigation is devoted exclusively to ASTM Type A533, Grade B, Class 1 material. The basic approach to interpretive model development is through laboratory testing of 1 to 1 1 / 2 inch (25.4 to 38 mm) thick fracture mechanics specimens in both fatigue and fracture at both room temperature and 550 0 F (288 0 C). Seven parameters are measured for each AE signal and related to fracture mechanics functions. AE data from fracture testing of 6 inch (152 mm) wall pressure vessels are also incorporated in analysis

Acoustic Purcell Effect for Enhanced Emission

KAUST Repository

Landi, Maryam

2018-03-13

We observe that our experimentally measured emission power enhancement of a speaker inside a previously proposed metacavity agrees with our numerically calculated enhancement of the density of states (DOS) of the source-cavity system. We interpret the agreement by formulating a relation between the emitted sound power and the acoustic DOS. The formulation is an analog to Fermi’s golden rule in quantum emission. The formulation complements the radiation impedance theory in traditional acoustics for describing sound emission. Our study bridges the gap between acoustic DOS and the acoustic Purcell effect for sound emission enhancement.

Acoustic Purcell Effect for Enhanced Emission

KAUST Repository

Landi, Maryam; Zhao, Jiajun; Prather, Wayne E.; Wu, Ying; Zhang, Likun

2018-01-01

We observe that our experimentally measured emission power enhancement of a speaker inside a previously proposed metacavity agrees with our numerically calculated enhancement of the density of states (DOS) of the source-cavity system. We interpret the agreement by formulating a relation between the emitted sound power and the acoustic DOS. The formulation is an analog to Fermi’s golden rule in quantum emission. The formulation complements the radiation impedance theory in traditional acoustics for describing sound emission. Our study bridges the gap between acoustic DOS and the acoustic Purcell effect for sound emission enhancement.

Analytical modelling of acoustic emission from buried or surface-breaking cracks under stress

International Nuclear Information System (INIS)

Ben Khalifa, W; Jezzine, K; Hello, G; Grondel, S

2012-01-01

Acoustic emission (AE) is a non-destructive testing method used in various industries (aerospace, petrochemical and pressure-vessel industries in general, power generation, civil engineering, mechanical engineering, etc...) for the examination of large structures subjected to various stresses (e.g. mechanical loading).The energy released by a defect under stress (the AE phenomenon) can propagate as guided waves in thin structures or as surface Rayleigh waves in thick ones. Sensors (possibly permanently) are positioned at various locations on the structure under examination and are assumed to be sensitive to these waves. Then, post-processing tools typically based on signal processing and triangulation algorithms can be used to inverse these data, allowing one to estimate the position of the defect from which emanates the waves measured. The French Atomic Energy Commission is engaged in the development of tools for simulating AE examinations. These tools are based on specific models for the AE sources, for the propagation of guided or Rayleigh waves and for the behaviour of AE sensors. Here, the coupling of a fracture mechanics based model for AE source and surface/guided wave propagation models is achieved through an integral formulation relying on the elastodynamic reciprocity principle. As a first approximation, a simple piston-like model is used to predict the sensitivity of AE sensors. Predictions computed by our simulation tool are compared to results from the literature for validation purpose.

Acoustic emission technique and its applications

International Nuclear Information System (INIS)

Sato, Ichiya; Sasaki, Soji

1976-01-01

Acoustic emission technique is described. The characteristics of acoustic emission signal, measurement techniques, and its application are explained. The acoustic signals are grouped into continuous and burst types. The continuous signal is due to plastic deformation, and the burst type is due to the generation and growth of cracks. The latter can be used for the identification of the position of cracks. The frequency of the acoustic emission is in the range from several tens of KHz to two MHz. Piezoelectric ceramics are used as the oscillators of sensors. The dynamic behavior of acoustic emission can be observed with a two-channel acoustic emission measuring apparatus. Multi-channel method was developed at Hitachi, Ltd., and is used for large structures. General computer identification method and simple zone identification method are explained. Noise elimination is important for the measurement, and the methods were studied. Examples of application are the observation of acoustic emission in the plastic deformation of steel, the tensile test of large welded material with natural defects, and others. The method will be used for the diagnosis and observation of large structures, the test and quality control of products. (Kato, T.)

Practical acoustic emission testing

CERN Document Server

2016-01-01

This book is intended for non-destructive testing (NDT) technicians who want to learn practical acoustic emission testing based on level 1 of ISO 9712 (Non-destructive testing – Qualification and certification of personnel) criteria. The essential aspects of ISO/DIS 18436-6 (Condition monitoring and diagnostics of machines – Requirements for training and certification of personnel, Part 6: Acoustic Emission) are explained, and readers can deepen their understanding with the help of practice exercises. This work presents the guiding principles of acoustic emission measurement, signal processing, algorithms for source location, measurement devices, applicability of testing methods, and measurement cases to support not only researchers in this field but also and especially NDT technicians.

Multi scale analysis by acoustic emission of damage mechanisms in natural fibre woven fabrics/epoxy composites.

Directory of Open Access Journals (Sweden)

Touchard F.

2010-06-01

Full Text Available This paper proposes to develop an experimental program to characterize the type and the development of damage in composite with complex microstructure. A multi-scale analysis by acoustic emission has been developed and applied to hemp fibre woven fabrics/epoxy composite. The experimental program consists of tensile tests performed on single yarn, neat epoxy resin and composite materials to identify their AE amplitude signatures. A statistical analysis of AE amplitude signals has been realised and correlated with microscopic observations. Results have enabled to identify three types of damage in composites and their associated AE amplitudes: matrix cracking, interfacial debonding and reinforcement damage and fracture. Tracking of these damage mechanisms in hemp/epoxy composites has been performed to show the process of damage development in natural fibre reinforced composites.

The Present Status of Using Natural Gas Cylinders and Acoustic Emission in Thailand

Science.gov (United States)

Jomdecha, C.; Jirarungsatian, C.; Methong, W.; Poopat, B.

This chapter presents the status of using natural gas cylinders (CNG/NGV) and acoustic emission (AE) in Thailand. During the period from 2006 to 2013, more than 600,000 CNG cylinder units for vehicles were installed and used for transportation, cars, and trucks in Thailand. The number of cylinder units will be tentatively increased in the future due to the increase in gasoline price. Due to the use of high-pressurization equipment in public, the issue of a risk to public safety has been raised. As of this writing, in 2013, the testing standard from the Thai Department of Energy Business recommends inspection every 5 years using effective inspection methods in order to guarantee safe usage of gas cylinders, including the AE method, following ISO 16148. Normally in Thailand, AE is used in research and petrochemical plants as a special technique. The main applications are testing of pressure vessels, aboveground storage tanks, and university research. Few companies are available to conduct AE for testing natural gas cylinders due to the limited safety of the high-pressure operation and AE equipment and a lack of qualified AE personnel. To develop AE techniques, equipment, procedures, and acceptance criteria of natural gas cylinders are the main focus of AE personnel in Thailand. A desired achievement for current development is for natural gas cylinder testing, which can be applied in field tests and supported by a national testing standard.

Continuous wavelet transform analysis and modal location analysis acoustic emission source location for nuclear piping crack growth monitoring

Energy Technology Data Exchange (ETDEWEB)

Mohd, Shukri [Nondestructive Testing Group, Industrial Technology Division, Malaysian Nuclear Agency, 43000, Bangi, Selangor (Malaysia); Holford, Karen M.; Pullin, Rhys [Cardiff School of Engineering, Cardiff University, Queen' s Buildings, The Parade, CARDIFF CF24 3AA (United Kingdom)

2014-02-12

Source location is an important feature of acoustic emission (AE) damage monitoring in nuclear piping. The ability to accurately locate sources can assist in source characterisation and early warning of failure. This paper describe the development of a novelAE source location technique termed 'Wavelet Transform analysis and Modal Location (WTML)' based on Lamb wave theory and time-frequency analysis that can be used for global monitoring of plate like steel structures. Source location was performed on a steel pipe of 1500 mm long and 220 mm outer diameter with nominal thickness of 5 mm under a planar location test setup using H-N sources. The accuracy of the new technique was compared with other AE source location methods such as the time of arrival (TOA) techniqueand DeltaTlocation. Theresults of the study show that the WTML method produces more accurate location resultscompared with TOA and triple point filtering location methods. The accuracy of the WTML approach is comparable with the deltaT location method but requires no initial acoustic calibration of the structure.

Continuous wavelet transform analysis and modal location analysis acoustic emission source location for nuclear piping crack growth monitoring

International Nuclear Information System (INIS)

Shukri Mohd

2013-01-01

Full-text: Source location is an important feature of acoustic emission (AE) damage monitoring in nuclear piping. The ability to accurately locate sources can assist in source characterisation and early warning of failure. This paper describe the development of a novelAE source location technique termed Wavelet Transform analysis and Modal Location (WTML) based on Lamb wave theory and time-frequency analysis that can be used for global monitoring of plate like steel structures. Source location was performed on a steel pipe of 1500 mm long and 220 mm outer diameter with nominal thickness of 5 mm under a planar location test setup using H-N sources. The accuracy of the new technique was compared with other AE source location methods such as the time of arrival (TOA) technique and DeltaTlocation. The results of the study show that the WTML method produces more accurate location results compared with TOA and triple point filtering location methods. The accuracy of the WTML approach is comparable with the deltaT location method but requires no initial acoustic calibration of the structure. (author)

Continuous wavelet transform analysis and modal location analysis acoustic emission source location for nuclear piping crack growth monitoring

International Nuclear Information System (INIS)

Mohd, Shukri; Holford, Karen M.; Pullin, Rhys

2014-01-01

Source location is an important feature of acoustic emission (AE) damage monitoring in nuclear piping. The ability to accurately locate sources can assist in source characterisation and early warning of failure. This paper describe the development of a novelAE source location technique termed 'Wavelet Transform analysis and Modal Location (WTML)' based on Lamb wave theory and time-frequency analysis that can be used for global monitoring of plate like steel structures. Source location was performed on a steel pipe of 1500 mm long and 220 mm outer diameter with nominal thickness of 5 mm under a planar location test setup using H-N sources. The accuracy of the new technique was compared with other AE source location methods such as the time of arrival (TOA) techniqueand DeltaTlocation. Theresults of the study show that the WTML method produces more accurate location resultscompared with TOA and triple point filtering location methods. The accuracy of the WTML approach is comparable with the deltaT location method but requires no initial acoustic calibration of the structure

Flaw identification using acoustic emission

International Nuclear Information System (INIS)

Woodward, B.; McDonald, N.R.

1975-01-01

Acoustic emission 'signatures' contain information about the fine structure of metallurgical source events and their interpretation may provide a means of assessing the severity of internal flaws as well as surface flaws. The ultimate aim of this research on signature analysis is to develop a real time non-destructive testing technique having the capability of flaw recognition as well as flaw location in nuclear reactor components and structures under stress. Thus the requisite, unlike that in most acoustic emission work to date, is for a technique which affords discrimination between acoustic emission from different types of flaws propagating simultaneously. The approach described here requires detailed analysis of the emission signatures in terms of a specific statistical parameter, energy spectral density. In order to realise the full inspection potential of acoustic emission monitoring data obtained from zirconium and steel testpieces have been correlated with metallurgical condition and mechanical behaviour, since the nature of emission signatures is strongly affected by the physical characteristics and internal structure of the material. (Auth.)

Study of domain depinning during repeated polarization reversal in hard PZT ceramics using acoustic emission

International Nuclear Information System (INIS)

Prabakar, K; Rao, S P Mallikarjun

2006-01-01

Acoustic emission (AE) has been studied during repeated polarization reversals (at 50 Hz) in hard PZT-8 ceramics. The AE and hysteresis loop were monitored at regular intervals of electric field (±20 kV cm -1 peak) application till 10 8 cycles. The sample did not fatigue and an increase in saturation polarization (Ps) was observed. AE was observed with zero threshold till 10 5 cycles when the field was increasing in both half cycles of the applied field. The initial increase in AE activity with increasing number of field cycles till 10 5 was explained on the basis of defect dipoles encouraging the 90 deg. domain switches, i.e. domain depinning. The decrease in AE activity, an increase in threshold field for the observed AE and a further increase in Ps after 10 5 cycles were explained based on the changes in the orientation of defect dipoles with respect to Ps due to the applied field cycles. This was found to encourage the 180 0 domain switches but pin the 90 deg. domains. An increase in AE at 10 8 cycles after applying a higher field of ±25 kV cm -1 was found to be mainly due to microcracking

Neural network AE source location apart from structure size and material

Czech Academy of Sciences Publication Activity Database

Chlada, Milan; Převorovský, Zdeněk; Blaháček, Michal

2010-01-01

Roč. 28, - (2010), s. 99-107 ISSN 0730-0050. [European Conference on Acoustic Emission Testing 2010 /29./. Vídeň, 08.09.2010-10.09.2010] R&D Projects: GA ČR(CZ) GAP104/10/1430; GA MPO(CZ) FR-TI1/274 Institutional research plan: CEZ:AV0Z20760514 Keywords : AE source location * artificial neural network * arrival time profiles Subject RIV: BI - Acoustics http://www.ndt.net/search/abstract.php3?AbsID=10828

Leak Detection in Water-Filled Small-Diameter Polyethylene Pipes by Means of Acoustic Emission Measurements

OpenAIRE

Alberto Martini; Marco Troncossi; Alessandro Rivola

2016-01-01

The implementation of effective strategies to manage leaks represents an essential goal for all utilities involved with drinking water supply in order to reduce water losses affecting urban distribution networks. This study concerns the early detection of leaks occurring in small-diameter customers’ connections to water supply networks. An experimental campaign was carried out in a test bed to investigate the sensitivity of Acoustic Emission (AE) monitoring to water leaks. Damages were artifi...

Acoustic Emission Characteristics of Gas-Containing Coal during Loading Dilation Process

Directory of Open Access Journals (Sweden)

Z. Q. Yin

2015-12-01

Full Text Available Raw coal was used as the study object in this paper to identify the evolution characteristics of acoustic emission (AE during the dilation process of gas-containing coal. The coal specimens were stored in gas seal devices filled with gas at different pressures (0, 0.5, 1.0, and 1.5 MPa for 24 h prior to testing. Then, the specimens were tested in a rock-testing machine, and the deformation and crack fracture patterns were recorded by using strain gauges and an AE system. The axial and volumetric strains–stress curves were analyzed in relation to the AE and the failure mode. Results show that as gas pressure increases, the uniaxial compression strength and elasticity modulus of gas-containing coal decreases, whereas the Poisson’s ratio increases. In all the coal specimens, the dilation initiation stress decreases, and the dilation degree increases. During the dilation process, before the loaded coal specimens reach peak stress, and as the load increases, the changes in the specimens and in the AE energy parameter of specimens can be divided into four phases: crack closure deformation, elastic deformation, stable crack propagation, and unstable crack propagation (dilation process. Across the four phases, the AE energy increases evidently during crack closure and elastic deformation but decreases during stable crack propagation. As the gas pressure increases, the AE signal frequency increases from 4.5 KHz to 8.1 KHz during the dilation process. Thus, the gas presence in coal specimens exerts a significant influence on the closure of sample cracks and dilation damage.

Acoustic Emission Precursors of M6.0 2004 Parkfield and M7.0 1989Loma Prieta Earthquakes

Energy Technology Data Exchange (ETDEWEB)

Korneev, Valeri

2005-02-01

Two recent strike-slip earthquakes on the San Andreas Fault(SAF) in California, the M6.0 2004 Parkfield and M7.0 1989 Loma Prietaevents, revealed peaks in the acoustic emission (AE) activity in thesurrounding crust several months prior to the main events. Earthquakesdirectly within the SAF zone were intentionally excluded from theanalysis. The observed increase in AE is assumed to be a signature of theincreasing stress level in the surrounding crust, while the peak andsubsequent decrease in AE starting several months prior to the mainevents is attributed to damage-induced softening processes as discussedherein. Further, distinctive zones of low seismic activity surroundingthe epicentral regions in the pre-event time period are present for thetwo studied events. Both AE increases in the crust surrounding apotential future event and the development of a low-seismicity epicentralzone can be regarded as promising precursory information that could helpsignal the arrival of large earthquakes.

Intermittent flow under constant forcing: Acoustic emission from creep avalanches

Science.gov (United States)

Salje, Ekhard K. H.; Liu, Hanlong; Jin, Linsen; Jiang, Deyi; Xiao, Yang; Jiang, Xiang

2018-01-01

While avalanches in field driven ferroic systems (e.g., Barkhausen noise), domain switching of martensitic nanostructures, and the collapse of porous materials are well documented, creep avalanches (avalanches under constant forcing) were never observed. Collapse avalanches generate particularly large acoustic emission (AE) signals and were hence chosen to investigate crackling noise under creep conditions. Piezoelectric SiO2 has a strong piezoelectric response even at the nanoscale so that we chose weakly bound SiO2 spheres in natural sandstone as a representative for the study of avalanches under time-independent, constant force. We found highly non-stationary crackling noise with four activity periods, each with power law distributed AE emission. Only the period before the final collapse shows the mean field behavior (ɛ near 1.39), in agreement with previous dynamic measurements at a constant stress rate. All earlier event periods show collapse with larger exponents (ɛ = 1.65). The waiting time exponents are classic with τ near 2.2 and 1.32. Creep data generate power law mixing with "effective" exponents for the full dataset with combinations of mean field and non-mean field regimes. We find close agreement with the predicted time-dependent fiber bound simulations, including events and waiting time distributions. Båth's law holds under creep conditions.

Coupling creep and damage in concrete under high sustained loading: Experimental investigation on bending beams and application of Acoustic Emission technique

Directory of Open Access Journals (Sweden)

Grondin F.

2010-06-01

had a strengthening effect on concrete, probably because of the consolidation of the hardened cement paste. The influence of creep on fracture energy, fracture toughness, and characteristic length of concrete is also studied. The fracture energy and the characteristic length of concrete increases slightly when creep occurs prior to failure and the size of the fracture process zone increases too. The load-CMOD relationship is linear in the ascending portion and gradually drops off after the peak value in the descending portion. The length of the tail end portion of the softening curve increases with beams subjected to creep. Relatively more ductile fracture behavior was observed with beams subjected to creep. The contribution of non-destructive and instrumental investigation methods is currently exploited to check and measure the evolution of some negative structural phenomena, such as micro-and macro-cracking, finally resulting in a creep-like behaviour. Among these methods, the non-destructive technique based on acoustic Emission proves to be very effective, especially to check and measure micro-cracking that takes place inside a structure under mechanical loading. Thus as a part of the investigation quantitative acoustic emission techniques were applied to investigate microcracking and damage localization in concrete beams. The AE signals were captured with the AE WIN software and further analyzed with Noesis software analysis of acoustic emission data. AE waveforms were generated as elastic waves in concrete due to crack nucleation. And a multichannel data acquisition system was used to record the AE waveforms. During the three point bending tests, quantitative acoustic emission (AE techniques were used to monitor crack growth and to deduce micro fracture mechanics in concrete beams before and after creep. Several specimens are experimented in order to match each cluster with corresponding damage mechanism of the material under loading. At the same time acoustic

Coupling creep and damage in concrete under high sustained loading: Experimental investigation on bending beams and application of Acoustic Emission technique

Science.gov (United States)

Saliba, J.; Loukili, A.; Grondin, F.

2010-06-01

effect on concrete, probably because of the consolidation of the hardened cement paste. The influence of creep on fracture energy, fracture toughness, and characteristic length of concrete is also studied. The fracture energy and the characteristic length of concrete increases slightly when creep occurs prior to failure and the size of the fracture process zone increases too. The load-CMOD relationship is linear in the ascending portion and gradually drops off after the peak value in the descending portion. The length of the tail end portion of the softening curve increases with beams subjected to creep. Relatively more ductile fracture behavior was observed with beams subjected to creep. The contribution of non-destructive and instrumental investigation methods is currently exploited to check and measure the evolution of some negative structural phenomena, such as micro-and macro-cracking, finally resulting in a creep-like behaviour. Among these methods, the non-destructive technique based on acoustic Emission proves to be very effective, especially to check and measure micro-cracking that takes place inside a structure under mechanical loading. Thus as a part of the investigation quantitative acoustic emission techniques were applied to investigate microcracking and damage localization in concrete beams. The AE signals were captured with the AE WIN software and further analyzed with Noesis software analysis of acoustic emission data. AE waveforms were generated as elastic waves in concrete due to crack nucleation. And a multichannel data acquisition system was used to record the AE waveforms. During the three point bending tests, quantitative acoustic emission (AE) techniques were used to monitor crack growth and to deduce micro fracture mechanics in concrete beams before and after creep. Several specimens are experimented in order to match each cluster with corresponding damage mechanism of the material under loading. At the same time acoustic emission was used to

Pattern recognition methods for acoustic emission analysis

International Nuclear Information System (INIS)

Doctor, P.G.; Harrington, T.P.; Hutton, P.H.

1979-07-01

Models have been developed that relate the rate of acoustic emissions to structural integrity. The implementation of these techniques in the field has been hindered by the noisy environment in which the data must be taken. Acoustic emissions from noncritical sources are recorded in addition to those produced by critical sources, such as flaws. A technique is discussed for prescreening acoustic events and filtering out those that are produced by noncritical sources. The methodology that was investigated is pattern recognition. Three different pattern recognition techniques were applied to a data set that consisted of acoustic emissions caused by crack growth and acoustic signals caused by extraneous noise sources. Examination of the acoustic emission data presented has uncovered several features of the data that can provide a reasonable filter. Two of the most valuable features are the frequency of maximum response and the autocorrelation coefficient at Lag 13. When these two features and several others were combined with a least squares decision algorithm, 90% of the acoustic emissions in the data set were correctly classified. It appears possible to design filters that eliminate extraneous noise sources from flaw-growth acoustic emissions using pattern recognition techniques

Standard practice for examination of Gas-Filled filament-wound composite pressure vessels using acoustic emission

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This practice provides guidelines for acoustic emission (AE) examination of filament-wound composite pressure vessels, for example, the type used for fuel tanks in vehicles which use natural gas fuel. 1.2 This practice requires pressurization to a level equal to or greater than what is encountered in normal use. The tanks' pressurization history must be known in order to use this practice. Pressurization medium may be gas or liquid. 1.3 This practice is limited to vessels designed for less than 690 bar [10,000 psi] maximum allowable working pressure and water volume less than 1 m3 or 1000 L [35.4 ft3]. 1.4 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to gain additional insight into the emission source. Procedures for other NDE methods are beyond the scope of this practice. 1.5 This practice applies to examination of new and in-service filament-wound composite pressure vessels. 1.6 This practice applies to examinations conducted at amb...

Estimation of Fine and Oversize Particle Ratio in a Heterogeneous Compound with Acoustic Emissions

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Ejay Nsugbe

2018-03-01

Full Text Available The final phase of powder production typically involves a mixing process where all of the particles are combined and agglomerated with a binder to form a single compound. The traditional means of inspecting the physical properties of the final product involves an inspection of the particle sizes using an offline sieving and weighing process. The main downside of this technique, in addition to being an offline-only measurement procedure, is its inability to characterise large agglomerates of powders due to sieve blockage. This work assesses the feasibility of a real-time monitoring approach using a benchtop test rig and a prototype acoustic-based measurement approach to provide information that can be correlated to product quality and provide the opportunity for future process optimisation. Acoustic emission (AE was chosen as the sensing method due to its low cost, simple setup process, and ease of implementation. The performance of the proposed method was assessed in a series of experiments where the offline quality check results were compared to the AE-based real-time estimations using data acquired from a benchtop powder free flow rig. A designed time domain based signal processing method was used to extract particle size information from the acquired AE signal and the results show that this technique is capable of estimating the required ratio in the washing powder compound with an average absolute error of 6%.

The Influence of Sensor Size on Acoustic Emission Waveforms—A Numerical Study

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Eleni Tsangouri

2018-01-01

Full Text Available The performance of Acoustic Emission technique is governed by the measuring efficiency of the piezoelectric sensors usually mounted on the structure surface. In the case of damage of bulk materials or plates, the sensors receive the acoustic waveforms of which the frequency and shape are correlated to the damage mode. This numerical study measures the waveforms received by point, medium and large size sensors and evaluates the effect of sensor size on the acoustic emission signals. Simulations are the only way to quantify the effect of sensor size ensuring that the frequency response of the different sensors is uniform. The cases of horizontal (on the same surface, vertical and diagonal excitation are numerically simulated, and the corresponding elastic wave displacement is measured for different sizes of sensors. It is shown that large size sensors significantly affect the wave magnitude and content in both time and frequency domains and especially in the case of surface wave excitation. The coherence between the original and received waveform is quantified and the numerical findings are experimentally supported. It is concluded that sensors with a size larger than half the size of the excitation wavelength start to seriously influence the accuracy of the AE waveform.

Analysis of acoustic emission signals at austempering of steels using neural networks

Science.gov (United States)

Łazarska, Malgorzata; Wozniak, Tadeusz Z.; Ranachowski, Zbigniew; Trafarski, Andrzej; Domek, Grzegorz

2017-05-01

Bearing steel 100CrMnSi6-4 and tool steel C105U were used to carry out this research with the steels being austempered to obtain a martensitic-bainitic structure. During the process quite a large number of acoustic emissions (AE) were observed. These signals were then analysed using neural networks resulting in the identification of three groups of events of: high, medium and low energy and in addition their spectral characteristics were plotted. The results were presented in the form of diagrams of AE incidence as a function of time. It was demonstrated that complex transformations of austenite into martensite and bainite occurred when austempering bearing steel at 160 °C and tool steel at 130 °C respectively. The selected temperatures of isothermal quenching of the tested steels were within the area near to MS temperature, which affected the complex course of phase transition. The high activity of AE is a typical occurrence for martensitic transformation and this is the transformation mechanism that induces the generation of AE signals of higher energy in the first stage of transition. In the second stage of transformation, the initially nucleated martensite accelerates the occurrence of the next bainitic transformation.

Experimental Analysis of Hydraulic Fracture Growth and Acoustic Emission Response in a Layered Formation

Science.gov (United States)

Ning, Li; Shicheng, Zhang; Yushi, Zou; Xinfang, Ma; Shan, Wu; Yinuo, Zhang

2018-04-01

Microseismic/acoustic emission (AE) monitoring is an essential technology for understanding hydraulic fracture (HF) geometry and stimulated reservoir volume (SRV) during hydraulic fracturing in unconventional reservoirs. To investigate HF growth mechanisms and features of induced microseismic/AE events in a layered formation, laboratory fracturing experiments were performed on shale specimens (30 cm × 30 cm × 30 cm) with multiple bedding planes (BPs) under triaxial stresses. AE monitoring was used to reveal the spatial distribution and hypocenter mechanisms of AE events induced by rock failure. Computerized tomography scanning was used to observe the internal fracture geometry. Experimental results showed that the various HF geometries could be obviously distinguished based on injection pressure curves and AE responses. Fracture complexity was notably increased when vertically growing HFs connected with and opened more BPs. The formation of a complex fracture network was generally indicated by frequent fluctuations in injection pressure curves, intense AE activity, and three-dimensionally distributed AE events. Investigations of the hypocenter mechanisms revealed that shear failure/event dominated in shale specimens. Shear and tensile events were induced in hydraulically connected regions, and shear events also occurred around BPs that were not hydraulically connected. This led to an overestimation of HF height and SRV in layered formations based on the AE location results. The results also showed that variable injection rate and using plugging agent were conducive in promoting HF to penetrate through the weak and high-permeability BPs, thereby increasing the fracture height.

Relationships between acoustic emissions and microstructures

International Nuclear Information System (INIS)

Rao, G.V.; Gopal, R.

1979-01-01

Results of a systematic study of 'microstructure-deformation-acoustic emission' relationships on two widely used pressure retaining component materials, namely A533-B nuclear pressure vessel steel and a 7075 aluminum alloy, are presented. The study consists of conducting acoustic monitored tensile tests on a variety of quenched and aged microstructures in the two alloy systems and extensive microstructural characterization of test specimens by light optic and electron microscopy techniques. The results suggest a consistent relationship between acoustic emissions and microdeformation mechanisms. The role of specific microstructural constituents in generating acoustic emissions in the two alloys is discussed. (author)

Study of Acoustic Emission and Mechanical Characteristics of Coal Samples under Different Loading Rates

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Huamin Li

2015-01-01

Full Text Available To study the effect of loading rate on mechanical properties and acoustic emission characteristics of coal samples, collected from Sanjiaohe Colliery, the uniaxial compression tests are carried out under various levels of loading rates, including 0.001 mm/s, 0.002 mm/s, and 0.005 mm/s, respectively, using AE-win E1.86 acoustic emission instrument and RMT-150C rock mechanics test system. The results indicate that the loading rate has a strong impact on peak stress and peak strain of coal samples, but the effect of loading rate on elasticity modulus of coal samples is relatively small. When the loading rate increases from 0.001 mm/s to 0.002 mm/s, the peak stress increases from 22.67 MPa to 24.99 MPa, the incremental percentage is 10.23%, and under the same condition the peak strain increases from 0.006191 to 0.007411 and the incremental percentage is 19.71%. Similarly, when the loading rate increases from 0.002 mm/s to 0.005 mm/s, the peak stress increases from 24.99 MPa to 28.01 MPa, the incremental percentage is 12.08%, the peak strain increases from 0.007411 to 0.008203, and the incremental percentage is 10.69%. The relationship between acoustic emission and loading rate presents a positive correlation, and the negative correlation relation has been determined between acoustic emission cumulative counts and loading rate during the rupture process of coal samples.

Early corrosion monitoring of prestressed concrete piles using acoustic emission

Science.gov (United States)

Vélez, William; Matta, Fabio; Ziehl, Paul H.

2013-04-01

The depassivation and corrosion of bonded prestressing steel strands in concrete bridge members may lead to major damage or collapse before visual inspections uncover evident signs of damage, and well before the end of the design life. Recognizing corrosion in its early stage is desirable to plan and prioritize remediation strategies. The Acoustic Emission (AE) technique is a rational means to develop structural health monitoring and prognosis systems for the early detection and location of corrosion in concrete. Compelling features are the sensitivity to events related to micro- and macrodamage, non-intrusiveness, and suitability for remote and wireless applications. There is little understanding of the correlation between AE and the morphology and extent of early damage on the steel surface. In this paper, the evidence collected from prestressed concrete (PC) specimens that are exposed to salt water is discussed vis-à-vis AE data from continuous monitoring. The specimens consist of PC strips that are subjected to wet/dry salt water cycles, representing portions of bridge piles that are exposed to tidal action. Evidence collected from the specimens includes: (a) values of half-cell potential and linear polarization resistance to recognize active corrosion in its early stage; and (b) scanning electron microscopy micrographs of steel areas from two specimens that were decommissioned once the electrochemical measurements indicated a high probability of active corrosion. These results are used to evaluate the AE activity resulting from early corrosion.

Cluster analysis of stress corrosion mechanisms for steel wires used in bridge cables through acoustic emission particle swarm optimization.

Science.gov (United States)

Li, Dongsheng; Yang, Wei; Zhang, Wenyao

2017-05-01

Stress corrosion is the major failure type of bridge cable damage. The acoustic emission (AE) technique was applied to monitor the stress corrosion process of steel wires used in bridge cable structures. The damage evolution of stress corrosion in bridge cables was obtained according to the AE characteristic parameter figure. A particle swarm optimization cluster method was developed to determine the relationship between the AE signal and stress corrosion mechanisms. Results indicate that the main AE sources of stress corrosion in bridge cables included four types: passive film breakdown and detachment of the corrosion product, crack initiation, crack extension, and cable fracture. By analyzing different types of clustering data, the mean value of each damage pattern's AE characteristic parameters was determined. Different corrosion damage source AE waveforms and the peak frequency were extracted. AE particle swarm optimization cluster analysis based on principal component analysis was also proposed. This method can completely distinguish the four types of damage sources and simplifies the determination of the evolution process of corrosion damage and broken wire signals. Copyright © 2017. Published by Elsevier B.V.

Evaluation of Acoustic Emission NDE of Composite Crew Module Service Module/Alternate Launch Abort System (CCM SM/ALAS) Test Article Failure Tests

Science.gov (United States)

Horne, Michael R.; Madaras, Eric I.

2010-01-01

Failure tests of CCM SM/ALAS (Composite Crew Module Service Module / Alternate Launch Abort System) composite panels were conducted during July 10, 2008 and July 24, 2008 at Langley Research Center. This is a report of the analysis of the Acoustic Emission (AE) data collected during those tests.

Detection of Cracking Levels in Brittle Rocks by Parametric Analysis of the Acoustic Emission Signals

Science.gov (United States)

Moradian, Zabihallah; Einstein, Herbert H.; Ballivy, Gerard

2016-03-01

Determination of the cracking levels during the crack propagation is one of the key challenges in the field of fracture mechanics of rocks. Acoustic emission (AE) is a technique that has been used to detect cracks as they occur across the specimen. Parametric analysis of AE signals and correlating these parameters (e.g., hits and energy) to stress-strain plots of rocks let us detect cracking levels properly. The number of AE hits is related to the number of cracks, and the AE energy is related to magnitude of the cracking event. For a full understanding of the fracture process in brittle rocks, prismatic specimens of granite containing pre-existing flaws have been tested in uniaxial compression tests, and their cracking process was monitored with both AE and high-speed video imaging. In this paper, the characteristics of the AE parameters and the evolution of cracking sequences are analyzed for every cracking level. Based on micro- and macro-crack damage, a classification of cracking levels is introduced. This classification contains eight stages (1) crack closure, (2) linear elastic deformation, (3) micro-crack initiation (white patch initiation), (4) micro-crack growth (stable crack growth), (5) micro-crack coalescence (macro-crack initiation), (6) macro-crack growth (unstable crack growth), (7) macro-crack coalescence and (8) failure.

Crack propagation and acoustic emission behavior of silver-added Dy123 bulk superconductor

International Nuclear Information System (INIS)

Yoneda, K.; Ye, J.

2006-01-01

The relationship between the crack propagation process and acoustic emission (AE) signals was investigated in 3-point bending tests in which stress loading was applied parallel to the c-axis of U-notched specimens cut from Dy123 bulk superconductors with and without the addition of silver (Ag). The average bending stress of the specimens containing 10 mass% of Ag was approximately 20% higher than that of the specimens without the addition of Ag; the total AE energy of the former specimens was approximately fourfold greater than that of the latter specimens. However, cracks initiated in all of the specimens at a bending stress level of around 25 MPa, regardless of the presence or absence of Ag. An analysis of the amplitude distribution revealed that the failure mode was matrix failure in both types of specimens. Cracks in the low-strength specimens without Ag propagated between gas holes or along cleavage planes, and the AE event count and total AE energy were low. By contrast, the high-strength Ag-added specimens had fewer gas holes and cleavage cracks on account of their improved microstructure. In these samples, crack propagation orthogonal to the cleavage planes caused Ag particles to separate from the matrix and induced cleavage cracks. The addition of Ag presumably had the effect of inhibiting crack propagation, with the result that the AE event count and AE energy increased. The results of this study indicate that failure phenomena can be interpreted by evaluating the amplitude distribution, AE event count and total AE energy. This suggests that the AE method is also applicable to evaluations of bulk superconductors

Acoustic emission behavior under bending deformation of YBCO bulk superconductor

International Nuclear Information System (INIS)

Yoneda, K.; Ye, J.; Tomita, M.

2005-01-01

Bending tests were conducted on U-notched specimens cut from a YBCO bulk superconductor. Acoustic emission (AE) signals obtained under loading parallel or perpendicular to the c-axis were analyzed to investigate the correlation between crack growth behavior and the AE signals. As a result of analyzing log-log plots of strength (σ B ) versus total AE energy (ΣE AE ), a linear relationship was found between ΣE AE and σ B n . Cracks could be broadly divided into two types based on the value of n as an index of crack growth behavior. One type consisted of microcracks originating from cleavage planes and gas holes; these crack propagated parallel to the c-axis and had an n index value of approximately 0.7. The other type was a main crack that originated from the U-notch and had an n index value of approximately 6.5. A sample (A) loaded parallel to the c-axis showed mean bending strength of 74.8MPa. Cracks displaying two different growth patterns of n=0.7 and 6.5 were presented in this sample. Microcracks parallel to the c-axis occurred in the vicinity of 5-10MPa. This sample was characterized by mixed crack growth of a main crack and microcracks. A sample (B) loaded perpendicular to the c-axis displayed mean bending strength of 43MPa. A main crack occurred in the vicinity of 20MPa and displayed a single growth pattern of n=6.5. By analyzing AE signals in this way in the process of conducting a strength evaluation, it was possible to evaluate the failure process of the bulk superconductor in relation to the strength level induced by the applied load

Acoustic Emission Signatures of Fatigue Damage in Idealized Bevel Gear Spline for Localized Sensing

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Lu Zhang

2017-06-01

Full Text Available In many rotating machinery applications, such as helicopters, the splines of an externally-splined steel shaft that emerges from the gearbox engage with the reverse geometry of an internally splined driven shaft for the delivery of power. The splined section of the shaft is a critical and non-redundant element which is prone to cracking due to complex loading conditions. Thus, early detection of flaws is required to prevent catastrophic failures. The acoustic emission (AE method is a direct way of detecting such active flaws, but its application to detect flaws in a splined shaft in a gearbox is difficult due to the interference of background noise and uncertainty about the effects of the wave propagation path on the received AE signature. Here, to model how AE may detect fault propagation in a hollow cylindrical splined shaft, the splined section is essentially unrolled into a metal plate of the same thickness as the cylinder wall. Spline ridges are cut into this plate, a through-notch is cut perpendicular to the spline to model fatigue crack initiation, and tensile cyclic loading is applied parallel to the spline to propagate the crack. In this paper, the new piezoelectric sensor array is introduced with the purpose of placing them within the gearbox to minimize the wave propagation path. The fatigue crack growth of a notched and flattened gearbox spline component is monitored using a new piezoelectric sensor array and conventional sensors in a laboratory environment with the purpose of developing source models and testing the new sensor performance. The AE data is continuously collected together with strain gauges strategically positioned on the structure. A significant amount of continuous emission due to the plastic deformation accompanied with the crack growth is observed. The frequency spectra of continuous emissions and burst emissions are compared to understand the differences of plastic deformation and sudden crack jump. The

Acoustic emission monitoring of leakage through seal-plug in PHWR systems

Energy Technology Data Exchange (ETDEWEB)

Jha, S K; Badgujar, B P; Goswami, G L [Bhabha Atomic Research Centre, Bombay (India). Atomic Fuels Div.; Patel, R J; Bhattacharya, S; Agrawal, R G [Bhabha Atomic Research Centre, Mumbai (India). Refuelling Technology Division

1994-12-31

Acoustic Emission (AE) technique is being developed as an in-service inspection tool for monitoring the leakage through seal-plugs in Pressurised Heavy Water Reactors (PHWRs). Time as well as frequency domain analysis have been utilised during the experiment carried out at Bhabha Atomic Research Centre (BARC) using test set up simulating the pressure and temperature conditions. The work involved were to determine the temperature profile on end-fitting, effect of pressure and temperature on leakage etc. This paper discusses various relationships like signal-level vs. pressure, frequency spectrum of signal, signal-level vs. leakage based on the above experimental work. (author). 4 refs., 6 figs.

Program to develop acoustic emission: flaw relationship for inservice monitoring of nuclear pressure vessels. Progress report No. 1, July 1, 1976--February 1, 1977

International Nuclear Information System (INIS)

Hutton, P.H.; Schwenk, E.B.

1977-03-01

This is a laboratory research program to characterize acoustic emission (AE) from flaw growth and noise from innocuous sources in A533B Class 1 pressure vessel steel. The objectives are: characterize AE from a limited range of defects and material property conditions of concern to reactor pressure vessel integrity; characterize AE from innocuous sources (including defects); develop criteria for distinguishing significant flaws from innocuous sources; and develop an AE flaw damage model to serve as a basis for relating in-service AE to pressure vessel integrity. The purpose of the program is to build an experimental evaluation of the feasibility of detecting and analyzing flaw growth in reactor pressure boundaries by continuously monitoring for AE. A detailed program plan in the form of an analysis-before-test document has been prepared and approved

Magneto acoustical emission in nanocrystalline Mn–Zn ferrites

International Nuclear Information System (INIS)

Praveena, K.; Murthty, S.R.

2013-01-01

Graphical abstract: Mn 0.4 Zn 0.6 Fe 2 O 4 powders were prepared by microwave hydrothermal method. The powders were characterized by X-ray diffraction, transmission electron microscope. The powders were sintered at different temperatures 400, 500, 600, 700, 800 and 900 °C/30 min using microwave sintering method. The grain size was estimated by scanning electron microscope. The room temperature dielectric and magnetic properties were studied in the frequency range (100 kHz–1.8 GHz). The magnetization properties were measured upto 1.5 T. The acoustic emission has been measured along the hysteresis loops from 80 K to Curie temperature. It is found that the magneto-acoustic emission (MAE) activity along hysteresis loop is proportional to the hysteresis losses during the same loop. This law has been verified on series of polycrystalline ferrites and found that the law is valid whatever the composition, the grain size and temperature. It is also found that the domain wall creation/or annihilation processes are the origin of the MAE. - Highlights: • The AE been measured along the hysteresis loops from 80 K to Curie temperature. • The MAE activity along hysteresis loop is proportional to P h during the same loop. • It is found that the domain wall creation/or annihilation processes are the origin of the MAE. - Abstract: Mn 0.4 Zn 0.6 Fe 2 O 4 powders were prepared by microwave hydrothermal method. The powders were characterized by X-ray diffraction, transmission electron microscope. The powders were sintered at different temperatures 400, 500, 600, 700, 800 and 900 °C/30 min using microwave sintering method. The grain size was estimated by scanning electron microscope. The room temperature dielectric and magnetic properties were studied in the frequency range (100 kHz–1.8 GHz). The magnetization properties were measured upto 1.5 T. The acoustic emission has been measured along the hysteresis loops from 80 K to Curie temperature. It is found that the magneto-acoustic

Acoustic emission monitoring of concrete columns and beams strengthened with fiber reinforced polymer sheets

Science.gov (United States)

Ma, Gao; Li, Hui; Zhou, Wensong; Xian, Guijun

2012-04-01

Acoustic emission (AE) technique is an effective method in the nondestructive testing (NDT) field of civil engineering. During the last two decades, Fiber reinforced polymer (FRP) has been widely used in repairing and strengthening concrete structures. The damage state of FRP strengthened concrete structures has become an important issue during the service period of the structure and it is a meaningful work to use AE technique as a nondestructive method to assess its damage state. The present study reports AE monitoring results of axial compression tests carried on basalt fiber reinforced polymer (BFRP) confined concrete columns and three-point-bending tests carried on BFRP reinforced concrete beams. AE parameters analysis was firstly utilized to give preliminary results of the concrete fracture process of these specimens. It was found that cumulative AE events can reflect the fracture development trend of both BFRP confined concrete columns and BFRP strengthened concrete beams and AE events had an abrupt increase at the point of BFRP breakage. Then the fracture process of BFRP confined concrete columns and BFRP strengthened concrete beams was studied through RA value-average frequency analysis. The RA value-average frequency tendencies of BFRP confined concrete were found different from that of BFRP strengthened concrete beams. The variation tendency of concrete crack patterns during the loading process was revealed.

AE characteristic for monitoring of fatigue crack in steel bridge members

Science.gov (United States)

Yoon, Dong-Jin; Jung, Juong-Chae; Park, Philip; Lee, Seung-Seok

2000-06-01

Acoustic emission technique was employed for the monitoring of crack activity in both steel bridge members and laboratory specimen. Laboratory experiment was carried out to identify AE characteristics of fatigue cracks for compact tension specimen. The relationship between a stress intensity factor and AE signals activity as well as conventional AE parameter analysis was discussed. A field test was also conducted on a railway bridge, which contain several fatigue cracks. Crack activities were investigated while in service with strain measurement. From the results, in the laboratory tests, the features of three parameters such as the length of crack growth, the AE energy, and the cumulative AE events, showed the almost same trend in their increase as the number of fatigue cycle increased. From the comparisons of peak amplitude and AE energy with stress intensity factor, it was verified that the higher stress intensity factors generated AE signals with higher peak amplitude and a large number of AE counts. In the field test, real crack propagation signals were captured and the crack activity was verified in two cases.

A Pattern Recognition Approach to Acoustic Emission Data Originating from Fatigue of Wind Turbine Blades

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Jialin Tang

2017-11-01

Full Text Available The identification of particular types of damage in wind turbine blades using acoustic emission (AE techniques is a significant emerging field. In this work, a 45.7-m turbine blade was subjected to flap-wise fatigue loading for 21 days, during which AE was measured by internally mounted piezoelectric sensors. This paper focuses on using unsupervised pattern recognition methods to characterize different AE activities corresponding to different fracture mechanisms. A sequential feature selection method based on a k-means clustering algorithm is used to achieve a fine classification accuracy. The visualization of clusters in peak frequency−frequency centroid features is used to correlate the clustering results with failure modes. The positions of these clusters in time domain features, average frequency−MARSE, and average frequency−peak amplitude are also presented in this paper (where MARSE represents the Measured Area under Rectified Signal Envelope. The results show that these parameters are representative for the classification of the failure modes.

A Pattern Recognition Approach to Acoustic Emission Data Originating from Fatigue of Wind Turbine Blades.

Science.gov (United States)

Tang, Jialin; Soua, Slim; Mares, Cristinel; Gan, Tat-Hean

2017-11-01

The identification of particular types of damage in wind turbine blades using acoustic emission (AE) techniques is a significant emerging field. In this work, a 45.7-m turbine blade was subjected to flap-wise fatigue loading for 21 days, during which AE was measured by internally mounted piezoelectric sensors. This paper focuses on using unsupervised pattern recognition methods to characterize different AE activities corresponding to different fracture mechanisms. A sequential feature selection method based on a k-means clustering algorithm is used to achieve a fine classification accuracy. The visualization of clusters in peak frequency-frequency centroid features is used to correlate the clustering results with failure modes. The positions of these clusters in time domain features, average frequency-MARSE, and average frequency-peak amplitude are also presented in this paper (where MARSE represents the Measured Area under Rectified Signal Envelope). The results show that these parameters are representative for the classification of the failure modes.

Use of high frequency analysis of acoustic emission signals to determine rolling element bearing condition

International Nuclear Information System (INIS)

Cockerill, A; Holford, K M; Pullin, R; Clarke, A; Bradshaw, T; Cole, P

2015-01-01

Acoustic Emission (AE) sensors were used to detect signals arising from a cylindrical roller bearing with artificial defects seeded onto the outer raceway. An SKF N204ECP roller bearing was placed between two double row spherical roller bearings, type SKF 22202E, and loaded between 0.29 and 1.79kN. Speed was constant at 5780rpm. High frequency analysis allowed insight into the condition of the bearings through the determination of an increase in the structural resonances of the system as the size of an artificial defect was increased. As higher loads were applied, frequencies around 100kHz were excited, indicating the release of AE possibly attributed to friction and the plastic deformation as peaks, induced through engraving of the raceway, were flattened and worn down. Sensitivity of AE to this level in bearings indicates the potential of the technique to detect the early stages of bearing failure during life tests. (paper)

Damage evolution analysis in mortar, during compressive loading using acoustic emission and X-ray tomography: Effects of the sand/cement ratio

International Nuclear Information System (INIS)

Elaqra, H.; Godin, N.; Peix, G.; R'Mili, M.; Fantozzi, G.

2007-01-01

This paper explores the use of acoustic emission (AE) and X-ray tomography to identify the mechanisms of damage and the fracture process during compressive loading on concrete specimens. Three-dimensional (3D) X-ray tomography image analysis was used to observe defects of virgin mortar specimen under different compressive loads. Cumulative AE events were used to evaluate damage process in real time according to the sand/cement ratio. This work shows that AE and X-ray tomography are complementary nondestructive methods to measure, characterise and locate damage sites in mortar. The effect of the sand proportion on damage and fracture behaviour is studied, in relation with the microstructure of the material

Damage Detection Method of Wind Turbine Blade Using Acoustic Emission Signal Mapping

Energy Technology Data Exchange (ETDEWEB)

Han, Byeong Hee; Yoon, Dong JIn [Korea Research Institute of Standards and Seience, Daejeon (Korea, Republic of)

2011-02-15

Acoustic emission(AE) has emerged as a powerful nondestructive tool to detect any further growth or expansion of preexisting defects or to characterize failure mechanisms. Recently, this kind of technique, that is an in-situ monitoring of inside damages of materials or structures, becomes increasingly popular for monitoring the integrity of large structures like a huge wind turbine blade. Therefore, it is required to find a symptom of damage propagation before catastrophic failure through a continuous monitoring. In this study, a new damage location method has been proposed by using signal napping algorithm, and an experimental verification is conducted by using small wind turbine blade specimen: a part of 750 kW real blade. The results show that this new signal mapping method has high advantages such as a flexibility for sensor location, improved accuracy, high detectability. The newly proposed method was compared with traditional AE source location method based on arrival time difference

Examination of ceramic/enamel interfacial debonding using acoustic emission and optical coherence tomography.

Science.gov (United States)

Lin, Chun-Li; Kuo, Wen-Chuan; Chang, Yen-Hsiang; Yu, Jin-Jie; Lin, Yun-Chu

2014-08-01

This study investigates monitored micro-crack growth and damage in the ceramic/enamel adhesive interface using the acoustic emission (AE) technique with optical coherence tomography (OCT) under fatigue shear testing. Shear bond strength (SBS) was measured first with eight prepared ceramic/enamel adhesive specimens under static loads. The fatigue shear testing was performed with three specimens at each cyclic load according to a modified ISO14801 method, applying at 80%, 75%, 70%, and 65% of the SBS to monitor interface debonding. The number of cycles at each load was recorded until ceramic/enamel adhesive interface debonding occurred. The AE technique was used to detect micro-crack signals in static and fatigue shear bond tests. The results showed that the average SBS value in the static tests was 18.07 ± 1.72 MPa (mean ± standard deviation), expressed in Newton's at 56.77 ± 5.40N. The average number of fatigue cycles in which ceramic/enamel interface damage was detected in 80%, 75%, 70% and 65% of the SBS were 41, 410, 8141 and 76,541, respectively. The acoustic behavior varied according to the applied load level. Events were emitted during 65% and 70% fatigue tests. A good correlation was observed between the crack location in OCT images and the number of AE signal hits. The AE technique combined with OCT images as a pre-clinical assessment tool to determine the integrity of cemented load bearing restored ceramic material. Sustainable cyclic load stresses in ceramic/enamel bonded specimens were substantially lower than the measured SBS. Predicted S-N curve showed that the maximum endured load was 10.98 MPa (about 34.48 N) passing 10(6) fatigue cyclic. Copyright © 2014 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Wireless AE Event and Environmental Monitoring for Wind Turbine Blades at Low Sampling Rates

Science.gov (United States)

Bouzid, Omar M.; Tian, Gui Y.; Cumanan, K.; Neasham, J.

Integration of acoustic wireless technology in structural health monitoring (SHM) applications introduces new challenges due to requirements of high sampling rates, additional communication bandwidth, memory space, and power resources. In order to circumvent these challenges, this chapter proposes a novel solution through building a wireless SHM technique in conjunction with acoustic emission (AE) with field deployment on the structure of a wind turbine. This solution requires a low sampling rate which is lower than the Nyquist rate. In addition, features extracted from aliased AE signals instead of reconstructing the original signals on-board the wireless nodes are exploited to monitor AE events, such as wind, rain, strong hail, and bird strike in different environmental conditions in conjunction with artificial AE sources. Time feature extraction algorithm, in addition to the principal component analysis (PCA) method, is used to extract and classify the relevant information, which in turn is used to classify or recognise a testing condition that is represented by the response signals. This proposed novel technique yields a significant data reduction during the monitoring process of wind turbine blades.

Leak Detection in Water-Filled Small-Diameter Polyethylene Pipes by Means of Acoustic Emission Measurements

Directory of Open Access Journals (Sweden)

Alberto Martini

2016-12-01

Full Text Available The implementation of effective strategies to manage leaks represents an essential goal for all utilities involved with drinking water supply in order to reduce water losses affecting urban distribution networks. This study concerns the early detection of leaks occurring in small-diameter customers’ connections to water supply networks. An experimental campaign was carried out in a test bed to investigate the sensitivity of Acoustic Emission (AE monitoring to water leaks. Damages were artificially induced on a polyethylene pipe (length 28 m, outer diameter 32 mm at different distances from an AE transducer. Measurements were performed in both unburied and buried pipe conditions. The analysis permitted the identification of a clear correlation between three monitored parameters (namely total Hits, Cumulative Counts and Cumulative Amplitude and the characteristics of the examined leaks.

Application of AE to evaluate deterioration of prt and harbor structures

International Nuclear Information System (INIS)

Matsuyama, Kimitoshi; Ishibashi, Akichika; Fujiwara, Tetsuro; Kanemoto, Yasuhiro; Hamada, Shigenori; Ohtsu, Masayasu

1997-01-01

The degree of concrete deterioration is normally evaluated by uniaxial compression tests of core samples taken from existing concrete structures. The uniaxial compression test can give details on concrete strength, elastic modulus and so forth. By using AE(acoustic emission) technique with uniaxial compression tests, we can get more useful information on interior failures of the core sample. The observation of AE activity was conducted during uniaxial compression tests of concrete specimens and samples. The specimens were cast with 5, 10, 15 and 20% air content. The samples were taken from 2 harbor sites in Japan. Generating behavior of AE was studied quantitatively on the basis of rate process theory. Distribution of pores in the concrete could be measured by the porosimeter. The relation between AE activity in the uniaxial compression test of core samples and concrete property is clarified.

Evaluation of shrinkage and cracking in concrete of ring test by acoustic emission method

Science.gov (United States)

Watanabe, Takeshi; Hashimoto, Chikanori

2015-03-01

Drying shrinkage of concrete is one of the typical problems related to reduce durability and defilation of concrete structures. Lime stone, expansive additive and low-heat Portland cement are used to reduce drying shrinkage in Japan. Drying shrinkage is commonly evaluated by methods of measurement for length change of mortar and concrete. In these methods, there is detected strain due to drying shrinkage of free body, although visible cracking does not occur. In this study, the ring test was employed to detect strain and age cracking of concrete. The acoustic emission (AE) method was adopted to detect micro cracking due to shrinkage. It was recognized that in concrete using lime stone, expansive additive and low-heat Portland cement are effective to decrease drying shrinkage and visible cracking. Micro cracking due to shrinkage of this concrete was detected and evaluated by the AE method.

Investigation of Material Performance Degradation for High-Strength Aluminum Alloy Using Acoustic Emission Method

Directory of Open Access Journals (Sweden)

Yibo Ai

2015-02-01

Full Text Available Structural materials damages are always in the form of micro-defects or cracks. Traditional or conventional methods such as micro and macro examination, tensile, bend, impact and hardness tests can be used to detect the micro damage or defects. However, these tests are destructive in nature and not in real-time, thus a non-destructive and real-time monitoring and characterization of the material damage is needed. This study is focused on the application of a non-destructive and real-time acoustic emission (AE method to study material performance degradation of a high-strength aluminum alloy of high-speed train gearbox shell. By applying data relative analysis and interpretation of AE signals, the characteristic parameters of materials performance were achieved and the failure criteria of the characteristic parameters for the material tensile damage process were established. The results show that the AE method and signal analysis can be used to accomplish the non-destructive and real-time detection of the material performance degradation process of the high-strength aluminum alloy. This technique can be extended to other engineering materials.

Diagnostics of flexible workpiece using acoustic emission, acceleration and eddy current sensors in milling operation

Science.gov (United States)

Filippov, A. V.; Tarasov, S. Yu.; Filippova, E. O.; Chazov, P. A.; Shamarin, N. N.; Podgornykh, O. A.

2016-11-01

Monitoring of the edge clamped workpiece deflection during milling has been carried our using acoustic emission, accelerometer and eddy current sensors. Such a monitoring is necessary in precision machining of vital parts used in air-space engineering where a majority of them made by milling. The applicability of the AE, accelerometers and eddy current sensors has been discussed together with the analysis of measurement errors. The appropriate sensor installation diagram has been proposed for measuring the workpiece elastic deflection exerted by the cutting force.

Acoustic emission energy b-value for local damage evaluation in reinforced concrete structures subjected to seismic loadings

Science.gov (United States)

Sagasta, Francisco; Zitto, Miguel E.; Piotrkowski, Rosa; Benavent-Climent, Amadeo; Suarez, Elisabet; Gallego, Antolino

2018-03-01

A modification of the original b-value (Gutenberg-Richter parameter) is proposed to evaluate local damage of reinforced concrete structures subjected to dynamical loads via the acoustic emission (AE) method. The modification, shortly called energy b-value, is based on the use of the true energy of the AE signals instead of its peak amplitude, traditionally used for the calculation of b-value. The proposal is physically supported by the strong correlation between the plastic strain energy dissipated by the specimen and the true energy of the AE signals released during its deformation and cracking process, previously demonstrated by the authors in several publications. AE data analysis consisted in the use of guard sensors and the Continuous Wavelet Transform in order to separate primary and secondary emissions as much as possible according to particular frequency bands. The approach has been experimentally applied to the AE signals coming from a scaled reinforced concrete frame structure, which was subjected to sequential seismic loads of incremental acceleration peak by means of a 3 × 3 m2 shaking table. For this specimen two beam-column connections-one exterior and one interior-were instrumented with wide band low frequency sensors properly attached on the structure. Evolution of the energy b-value along the loading process accompanies the evolution of the severe damage at the critical regions of the structure (beam-column connections), thus making promising its use for structural health monitoring purposes.

Effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al5052 aluminium alloy

Directory of Open Access Journals (Sweden)

Amulya Bihari Pattnaik

2015-04-01

Full Text Available In the present investigation, the effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al 5052 aluminium alloy have been studied. Microstructural analysis showed the presence of primary α solid solution. No Al–Mg phase was found to be formed due to the presence of magnesium in the solid solution. The results indicated that the addition of Al–5Ti–1B grain refiner into the alloy caused a significant improvement in ultimate tensile strength (UTS and elongation values from 114 MPa and 7.8% to 185 MPa and 18% respectively. The main mechanisms behind this improvement were found to be due to the grain refinement during solidification and segregation of Ti at primary α grain boundaries. Acoustic emission (AE results indicated that intensity of AE signals increased with increase in Al–5Ti–1B master alloy content, which had been attributed to the combined effect of dislocation motion and grain refinement. The field emission scanning electron microscopy (FESEM and energy dispersive X-ray (EDX analysis were used to study the microstructure and fracture surfaces of the samples.

Post analysis of AE data of seal plug leakage of NAPS-2 and fatigue crack initiation of three point bend sample using cluster and artificial neural network

International Nuclear Information System (INIS)

Singh, A.K.; Mehta, H.R.; Bhattacharya, S.

2003-01-01

Acoustic Emission data is very weak and passive in nature that leads to a challenging task to separate AE data from noise. This paper illuminates the work done of post analysis of acoustic emission data of seal plug leakage of operating PHWR, NAPS-2, Narora and Fatigue Crack initiation of three-point bend sample using cluster analysis and artificial neural network (ANN). First the known AE data generated in lab by PCB debonding and pencil leak break were analyzed using ANN to get the confidence. After that the AE data acquired by scanning all 306-coolant channels at NAPS-2 was sorted out in five separate clusters for different leakage rate and background noise. Fatigue crack initiation, AE data generated in MSD lab on three-point bend sample was clustered in ten separate clusters in which one cluster was having 98% AE data of crack initiation period noted with the help of travelling microscope but remaining clusters indicating AE data of different sources and noise. The above data was further analysed with self organizing map of Artificial Neural Network. (author)

Acoustic Emission Detection and Prediction of Fatigue Crack Propagation in Composite Patch Repairs Using Neural Networks

International Nuclear Information System (INIS)

Okafor, A. Chukwujekwu; Singh, Navdeep; Singh, Navrag

2007-01-01

An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor features were used to train neural networks for predicting crack length. The results show that AE events are correlated with crack propagation. AE system was able to detect crack propagation even at high noise condition of 10 Hz loading; that crack propagation signals can be differentiated from matrix cracking signals that take place due to fiber breakage in the composite patch. Three back-propagation cascade feed forward networks were trained to predict crack length based on the number of fatigue cycles, AE event number, and both the Fatigue Cycles and AE events, as inputs respectively. Network using both fatigue cycles and AE event number as inputs to predict crack length gave the best results, followed by Network with fatigue cycles as input, while network with just AE events as input had a greater error

The Electrical Resistivity and Acoustic Emission Response Law and Damage Evolution of Limestone in Brazilian Split Test

Directory of Open Access Journals (Sweden)

Xinji Xu

2016-01-01

Full Text Available The Brazilian split test was performed on two groups of limestone samples with loading directions vertical and parallel to the bedding plane, and the response laws of the electrical resistivity and acoustic emission (AE in the two loading modes were obtained. The test results showed that the Brazilian split test with loading directions vertical and parallel to the bedding showed obviously different results and anisotropic characteristics. On the basis of the response laws of the electrical resistivity and AE, the damage variables based on the electrical resistivity and AE properties were modified, and the evolution laws of the damage variables in the Brazilian split test with different loading directions were obtained. It was found that the damage evolution laws varied with the loading direction. Specifically, in the time-varying curve of the damage variable with the loading direction vertical to the bedding, the damage variable based on electrical resistivity properties showed an obvious damage weakening stage while that based on AE properties showed an abrupt increase under low load.

Identification of the Onset of Cracking in Gear Teeth Using Acoustic Emission

International Nuclear Information System (INIS)

Pullin, R; Clarke, A; Eaton, M J; Pearson, M R; Holford, K M

2012-01-01

The development of diagnostic methods for gear tooth faults in aerospace power transmission systems is an active research area being driven largely by the interests of military organisations or large aerospace organisations. In aerospace applications, the potential results of gear failure are serious, ranging from increased asset downtime to, at worst, catastrophic failure with life-threatening consequences. New monitoring techniques which can identify the onset of failure at earlier stages are in demand. Acoustic Emission (AE) is the most sensitive condition monitoring tool and is a passive technique that detects the stress wave emitted by a structure as cracks propagate. In this study a gear test rig that allows the fatigue loading of an individual gear tooth was utilised. The rig allows a full AE analysis of damage signatures in gear teeth without the presence of constant background noise due to rotational and frictional sources. Furthermore this approach allows validation of AE results using crack gauges or strain gauges. Utilising a new approach to AE monitoring a sensor was mounted on the gear and used to continuously capture AE data for a complete fatigue load cycle of data, rather than the traditional approach where discrete signals are captured on a threshold basis. Data was captured every 10th load cycle for the duration of the test. A developed fast fourier transform analysis technique was compared with traditional analytical methods. In this investigation the developed techniques were validated against visual inspection and were shown to be far superior to the traditional approach.

A Study on the Leakage Characteristic Evaluation of High Temperature and Pressure Pipeline at Nuclear Power Plants Using the Acoustic Emission Technique

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Hoon; Kim, Jin Hyun; Song, Bong Min; Lee, Joon Hyun; Cho, Youn Ho [Pusan National University, Busan (Korea, Republic of)

2009-10-15

An acoustic leak monitoring system(ALMS) using acoustic emission(AE) technique was applied for leakage detection of nuclear power plant's pipeline which is operated in high temperature and pressure condition. Since this system only monitors the existence of leak using the root mean square(RMS) value of raw signal from AE sensor, the difficulty occurs when the characteristics of leak size and shape need to be evaluated. In this study, dual monitoring system using AE sensor and accelerometer was introduced in order to solve this problem. In addition, artificial neural network(ANN) with Levenberg Marquardt(LM) training algorithm was also applied due to rapid training rate and gave the reliable classification performance. The input parameters of this ANN were extracted from varying signal received from experimental conditions such as the fluid pressure inside pipe, the shape and size of the leak area. Additional experiments were also carried out and with different objective which is to study the generation and characteristic of lamb and surface wave according to the pipe thickness

A Study on the Leakage Characteristic Evaluation of High Temperature and Pressure Pipeline at Nuclear Power Plants Using the Acoustic Emission Technique

International Nuclear Information System (INIS)

Kim, Young Hoon; Kim, Jin Hyun; Song, Bong Min; Lee, Joon Hyun; Cho, Youn Ho

2009-01-01

An acoustic leak monitoring system(ALMS) using acoustic emission(AE) technique was applied for leakage detection of nuclear power plant's pipeline which is operated in high temperature and pressure condition. Since this system only monitors the existence of leak using the root mean square(RMS) value of raw signal from AE sensor, the difficulty occurs when the characteristics of leak size and shape need to be evaluated. In this study, dual monitoring system using AE sensor and accelerometer was introduced in order to solve this problem. In addition, artificial neural network(ANN) with Levenberg Marquardt(LM) training algorithm was also applied due to rapid training rate and gave the reliable classification performance. The input parameters of this ANN were extracted from varying signal received from experimental conditions such as the fluid pressure inside pipe, the shape and size of the leak area. Additional experiments were also carried out and with different objective which is to study the generation and characteristic of lamb and surface wave according to the pipe thickness

Estimation of spacial geo-stress components in rock samples by using the Kaiser effect of acoustic emission

International Nuclear Information System (INIS)

Kanagawa, Tadashi; Hayashi, Masao; Nakasa, Hiroyasu.

1976-01-01

The spacial remaining stress component of the rock core sample is experimentally obtained by using Kaiser effect of acoustic emission (AE), and the estimated ground pressure is compared with the natural ground pressure measured by the conventional over-coring method, in order to see the feasiblity of AE method. In this experiments of AE, 111 specimens were cut out in all directions of the rock cores (tuff) sampled from the place where the ground pressure was measured by the over-coring method, and the generation of AE caused by the load was measured. Whereby, the stress components in three directions are determined. As a result of comparison, t the AE method is proved to be effective enough to estimate the ground pressure of rock geo-dynamically. In the application of the Kaiser effect to the estimation of the geo-stress in rock samples, one of the most difficult problems is how to eliminate the obstruction of erroneous AE signals caused by the strong stress concentration at the end corners of the rock specimen. As the result of comparison, the values obtained by the AE method have a tendency of greater than the values obtained by the over-coring method. It is conceived that the AE method can easily detect the maximum stress value for geo historical long time, and that the stress concentration is apt to mix in AE method by boring. (Iwakiri, K.)

Mineral distribution in rice: Measurement by Microwave Plasma Atomic Emission Spectroscopy (MP-AES)

International Nuclear Information System (INIS)

Ramos, Nerissa C.; Ramos, R.G.A.; Quirit, L.L.; Arcilla, C.A.

2015-01-01

Microwave Plasma Atomic Emission Spectroscopy (MP-AES) is a new technology with comparable performance and sensitivity to Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). Both instrument use plasma as the energy source that produces atomic and ionic emission lines. However, MP-AES uses nitrogen as the plasma gas instead of argon which is an additional expense for ICP-OES. Thus, MP-AES is more economical. This study quantified six essential minerals (Se, Zn, Fe, Cu, Mn and K) in rice using MP-AES. Hot plate digestion was used for sample extraction and the detection limit for each instrument was compared with respect to the requirement for routine analysis in rice. Black, red and non-pigmented rice samples were polished in various intervals to determine the concentration loss of minerals. The polishing time corresponds to the structure of the rice grains such as outer bran layer (0 to 15), inner bran layer (15 to 30), outer endosperm layer (30 to 45), and middle endosperm layer (45 to 60). Results of MP-AES analysis showed that black rice had all essential materials (except K) in high concentration at the outer bran layer. The red and non-pigmented rice samples on the other hand, contained high levels of Se, Zn, Fe, and Mn in the whole bran portion. After 25 seconds, the mineral concentrations remained constant. The concentration of Cu however, gave consistent value in all polishing intervals, hence Cu might be located in the inner endosperm layer. Results also showed that K was uniformly distributed in all samples where 5% loss was consistently observed for every polishing interval. Therefore, the concentration of K was also affected by polishing time. Thus, the new MP-AES technology with comparable performance to ICP-OES is a promising tool for routine analysis in rice. (author)

The Contact State Monitoring for Seal End Faces Based on Acoustic Emission Detection

Directory of Open Access Journals (Sweden)

Xiaohui Li

2016-01-01

Full Text Available Monitoring the contact state of seal end faces would help the early warning of the seal failure. In the acoustic emission (AE detection for mechanical seal, the main difficulty is to reduce the background noise and to classify the dispersed features. To solve these problems and achieve higher detection rates, a new approach based on genetic particle filter with autoregression (AR-GPF and hypersphere support vector machine (HSSVM is presented. First, AR model is used to build the dynamic state space (DSS of the AE signal, and GPF is used for signal filtering. Then, multiple features are extracted, and a classification model based on HSSVM is constructed for state recognition. In this approach, AR-GPF is an excellent time-domain method for noise reduction, and HSSVM has advantage on those dispersed features. Finally experimental data shows that the proposed method can effectively detect the contact state of the seal end faces and has higher accuracy rates than some other existing methods.

A method for reduction of Acoustic Emission (AE) data with application in machine failure detection and diagnosis

Science.gov (United States)

Vicuña, Cristián Molina; Höweler, Christoph

2017-12-01

The use of AE in machine failure diagnosis has increased over the last years. Most AE-based failure diagnosis strategies use digital signal processing and thus require the sampling of AE signals. High sampling rates are required for this purpose (e.g. 2 MHz or higher), leading to streams of large amounts of data. This situation is aggravated if fine resolution and/or multiple sensors are required. These facts combine to produce bulky data, typically in the range of GBytes, for which sufficient storage space and efficient signal processing algorithms are required. This situation probably explains why, in practice, AE-based methods consist mostly in the calculation of scalar quantities such as RMS and Kurtosis, and the analysis of their evolution in time. While the scalar-based approach offers the advantage of maximum data reduction; it has the disadvantage that most part of the information contained in the raw AE signal is lost unrecoverably. This work presents a method offering large data reduction, while keeping the most important information conveyed by the raw AE signal, useful for failure detection and diagnosis. The proposed method consist in the construction of a synthetic, unevenly sampled signal which envelopes the AE bursts present on the raw AE signal in a triangular shape. The constructed signal - which we call TriSignal - also permits the estimation of most scalar quantities typically used for failure detection. But more importantly, it contains the information of the time of occurrence of the bursts, which is key for failure diagnosis. Lomb-Scargle normalized periodogram is used to construct the TriSignal spectrum, which reveals the frequency content of the TriSignal and provides the same information as the classic AE envelope. The paper includes application examples in planetary gearbox and low-speed rolling element bearing.

Acoustic emission generated by fluid leakage

International Nuclear Information System (INIS)

Kim, H.C.

1987-01-01

The noise generated by the leaking saturated steam and subcooled water form various sizes of hole has been measured as function of leak rate and stagnation pressure. Acoustic emission (proportinal to root mean sguare voltage) is shown to be proportional to the leak rate and stagnation pressure. A transition of acoustic emission power is observed at the stagnation pressure 0.185 MPa associated with the transition to the critical flow state. Substantially higher acoustic emission power generated by the subcooled water leakage is attributed to the flashing source involving the phase transformation and volume expansion. The relative amplitude of noise spectrum becomes more spiky as the leak rate and stagnation pressure increased. (Author)

Application of acoustic emission to hydride cracking

International Nuclear Information System (INIS)

Sagat, S.; Ambler, J.F.R.; Coleman, C.E.

1986-07-01

Acoustic emission has been used for over a decade to study delayed hydride cracking (DHC) in zirconium alloys. At first acoustic emission was used primarily to detect the onset of DHC. This was possible because DHC was accompanied by very little plastic deformation of the material and furthermore the amplitudes of the acoustic pulses produced during cracking of the brittle hydride phase were much larger than those from dislocation motion and twinning. Acoustic emission was also used for measuring crack growth when it was found that for a suitable amplitude threshold, the total number of acoustic emission counts was linearly related to the cracked area. Once the proportionality constant was established, the acoustic counts could be converted to the crack length. Now the proportionality between the count rate and the crack growth rate is used to provide feedback between the crack length and the applied load, using computer technology. In such a system, the stress at the crack tip can be maintained constant during the test by adjusting the applied load as the crack progresses, or it can be changed in a predetermined manner, for example, to measure the threshold stress for cracking

Acoustic emission from thermal-gradient cracks in UO2

International Nuclear Information System (INIS)

Kennedy, C.R.; Kupperman, D.S.; Wrona, B.J.

1975-01-01

A feasibility study has been conducted to evaluate the potential use of acoustic emission to monitor thermal-shock damage in direct electrical heating of UO 2 pellets. In the apparatus used for the present tests, two acoustic-emission sensors were placed on extensions of the upper and lower electrical feedthroughs. Commercially available equipment was used to accumulate acoustic-emission data. The accumulation of events displayed on a cathode-ray-tube screen indicates the total number of acoustic-emission events at a particular location within the pellet stack. These tests have indicated that acoustic emission can be used to monitor thermal-shock damage in UO 2 pellets subjected to direct-electrical heating. 8 references

Aespoe Pillar Stability Experiment. Acoustic emission and ultrasonic monitoring

Energy Technology Data Exchange (ETDEWEB)

Haycox, Jon; Pettitt, Will; Young, R. Paul [Applied Seismology Consultants Ltd., Shrewsbury (United Kingdom)

2005-12-15

This report describes the results from acoustic emission (AE) and ultrasonic monitoring of the Aespoe Pillar Stability Experiment (APSE) at SKB's Hard Rock Laboratory (HRL), Sweden. The APSE is being undertaken to demonstrate the current capability to predict spalling in a fractured rock mass using numerical modelling techniques, and to demonstrate the effect of backfill and confining pressure on the propagation of micro-cracks in rock adjacent to deposition holes within a repository. An ultrasonic acquisition system has provided acoustic emission and ultrasonic survey monitoring throughout the various phases of the experiment. Results from the entire data set are provided with this document so that they can be effectively compared to several numerical modelling studies, and to mechanical and thermal measurements conducted around the pillar volume, in an 'integrated analysis' performed by SKB staff. This document provides an in-depth summary of the AE and ultrasonic survey results for future reference. The pillar has been produced by excavating two 1.8 m diameter deposition holes 1 m apart. These were bored in 0.8 m steps using a Tunnel Boring Machine specially adapted for vertical drilling. The first deposition hole was drilled in December 2003. Preceding this a period of background monitoring was performed so as to obtain a datum for the results. The hole was then confined to 0.7 MPa internal over pressure using a specially designed water-filled bladder. The second deposition hole was excavated in March 2004. Heating of the pillar was performed over a two month period between ending in July 2004, when the confined deposition hole was slowly depressurised. Immediately after depressurisation the pillar was allowed to cool with cessation of monitoring occurring a month later. A total of 36,676 AE triggers were recorded over the reporting period between 13th October 2003 and 14th July 2004. Of these 15,198 have produced AE locations. The AE data set

Aespoe Pillar Stability Experiment. Acoustic emission and ultrasonic monitoring

International Nuclear Information System (INIS)

Haycox, Jon; Pettitt, Will; Young, R. Paul

2005-11-01

This report describes the results from acoustic emission (AE) and ultrasonic monitoring of the Aespoe Pillar Stability Experiment (APSE) at SKB's Hard Rock Laboratory (HRL), Sweden. The APSE is being undertaken to demonstrate the current capability to predict spalling in a fractured rock mass using numerical modelling techniques, and to demonstrate the effect of backfill and confining pressure on the propagation of micro-cracks in rock adjacent to deposition holes within a repository. An ultrasonic acquisition system has provided acoustic emission and ultrasonic survey monitoring throughout the various phases of the experiment. Results from the entire data set are provided with this document so that they can be effectively compared to several numerical modelling studies, and to mechanical and thermal measurements conducted around the pillar volume, in an 'integrated analysis' performed by SKB staff. This document provides an in-depth summary of the AE and ultrasonic survey results for future reference. The pillar has been produced by excavating two 1.8 m diameter deposition holes 1 m apart. These were bored in 0.8 m steps using a Tunnel Boring Machine specially adapted for vertical drilling. The first deposition hole was drilled in December 2003. Preceding this a period of background monitoring was performed so as to obtain a datum for the results. The hole was then confined to 0.7 MPa internal over pressure using a specially designed water-filled bladder. The second deposition hole was excavated in March 2004. Heating of the pillar was performed over a two month period between ending in July 2004, when the confined deposition hole was slowly depressurised. Immediately after depressurisation the pillar was allowed to cool with cessation of monitoring occurring a month later. A total of 36,676 AE triggers were recorded over the reporting period between 13th October 2003 and 14th July 2004. Of these 15,198 have produced AE locations. The AE data set shows an intense

Deformation mechanisms in austenitic TRIP/TWIP steels at room and elevated temperature investigated by acoustic emission and scanning electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Linderov, M. [Laboratory of Physics of Strength of Materials and Intelligent Diagnostic Systems, Togliatti State University, Togliatti 445667 (Russian Federation); Segel, C.; Weidner, A.; Biermann, H. [Institute of Materials Engineering, Technische Universität Bergakademie Freiberg, 09599 Freiberg (Germany); Vinogradov, A., E-mail: vinogradov@tltsu.ru [Laboratory of Physics of Strength of Materials and Intelligent Diagnostic Systems, Togliatti State University, Togliatti 445667 (Russian Federation)

2014-03-01

The modern austenitic stainless TRIP/TWIP steels have an outstanding combination of strength and ductility, depending on their chemical composition and loading conditions. A critical factor, which strongly affects all deformation-induced processes in metastable austenitic steels, is the temperature. To get a better insight into the effect of temperature on the deformation kinetics and transformation processes in high-alloy CrMnNi TRIP/TWIP steels with different austenite stability due to a varied content of Ni (3, 6 and 9 wt%), an acoustic emission (AE) technique was used during uniaxial tension at two different temperatures – ambient and 373 K. The in-situ AE results were paired with detailed SEM investigations using the electron backscattered diffraction (EBSD) technique to identify the deformation-induced phase transformations and mechnical twinning. The cluster analysis of the AE signals has revealed an excellent correlation of AE features with synergistic complexity of deformation mechanisms involved in various combinations: dislocation glide, stacking faults, martensitic phase transformation and twinning.

Damage characterization on human femur bone by means of ultrasonics and acoustic emission

International Nuclear Information System (INIS)

Strantza, M; Boulpaep, F; Van Hemelrijck, D; Aggelis, D G; Polyzos, D; Louis, O

2015-01-01

Human bone tissue is characterized as a material with high brittleness. Due to this nature, visible signs of cracking are not easy to be detected before final failure. The main objective of this work is to investigate if the acoustic emission (AE) technique can offer valuable insight to the fracture process of human femur specimens as in other engineering materials characterization. This study describes the AE activity during fracture of whole femur bones under flexural load. Before fracture, broadband AE sensors were used in order to measure parameters like wave velocity dispersion and attenuation. Waveform parameters like the duration, rise time and average frequency, were also examined relatively to the propagation distance as a preparation for the AE monitoring during fracture. After the ultrasonic study, the samples were partly cast in concrete and fixed as cantilevers. A point load was applied on the femur head, which due to the test geometry resulted in a combination of two different patterns of fracture, bending and torsion. Two AE broadband sensors were placed in different points of the sample, one near the fixing end and the other near the femur head. Preliminary analysis shows that parameters like the number of acquired AE signals and their amplitude are well correlated with the load history. Furthermore, the parameters of rise time and frequency can differentiate the two fracture patterns. Additionally, AE allows the detection of the load at the onset of fracture from the micro-cracking events that occur at the early loading stages, allowing monitoring of the whole fracture process. Parameters that have been used extensively for monitoring and characterization of fracture modes of engineering materials seem to poses characterization power in the case of bone tissue monitoring as well. (paper)

An investigation of thermal and deformation properties of quartzite at the temperature interval of polymorphic α - β transition by neutron diffraction and acoustic emission

International Nuclear Information System (INIS)

Nikitin, A.N.; Vasin, R.N.; Balagurov, A.M.; Sobolev, G.A.; Ponomarev, A.V.

2006-01-01

The results of complex application of neutron diffraction and acoustic emission for investigation of the physical properties of synthetic quartz and natural quartzite at the temperature interval of α-β transition are given. During the experiments the quartzite sample was exposed to heating and also to uniaxial compression. The changes of the lattice spacings of quartzite at the temperature interval of 540-620 C were measured and values of lattice stresses were estimated; estimated lattice stresses several times exceed the applied stresses. It is found that short strong splashes of acoustic emission (AE) occurred when the phase transition was completed; the intensity of those splashes exceeds by two orders the level of AE, caused by the thermal bursting of the sample under heating up to the transition temperature. The assumption is placed that anomalous behaviour of quartz-containing rocks being under relatively small stresses near the phase transition temperature could cause the appearance of the concentrators of local stresses. These stresses are commensurable to the strength of quartz, and initiate the microcracking of the material

Acoustic Emission Monitoring of Compression-after-Impact Test of Nano-Particles-Coated CFRP Damaged by Simulated Lightning Strikes

Energy Technology Data Exchange (ETDEWEB)

Shin, Je Ha; Kwon, Oh Yang; Seo, Seong Wook [Inha University, Incheon (Korea, Republic of)

2011-02-15

Nanoparticles-coated and impact-damaged carbon-fiber reinforced plastics(CFRP) laminates were tested under compression-after-impact(CAI) mode and the propagation of damage due to compressive loading has been monitored by acoustic emission(AE). The impact damage was induced not by mechanical loading but by a simulated lightning strike. CFRP laminates were made of carbon prepregs prepared by coating of conductive nano-particles directly on the fibers and the coupons were subjected to simulated lightning strikes with a high voltage/current impulse of 10{approx}40 kA within a few microseconds. The effects of nano-particles coating and the degree of damage induced by the simulated lightning strikes on the AE activities were examined, and the relationship between the compressive residual strength and AE behavior has been evaluated in terms of AE event counts and the onset of AE activity with the compressive loading. The degree of impact damage was also measured in terns of damage area by using ultrasonic C-scan images. From the results assessed during the CAI tests of damaged CFRP showed that AE monitoring appeared to be very useful to differentiate the degree of damage hence the mechanical integrity of composite structures damaged by lightning strikes

Acoustic Emission Monitoring of Compression-after-Impact Test of Nano-Particles-Coated CFRP Damaged by Simulated Lightning Strikes

International Nuclear Information System (INIS)

Shin, Je Ha; Kwon, Oh Yang; Seo, Seong Wook

2011-01-01

Nanoparticles-coated and impact-damaged carbon-fiber reinforced plastics(CFRP) laminates were tested under compression-after-impact(CAI) mode and the propagation of damage due to compressive loading has been monitored by acoustic emission(AE). The impact damage was induced not by mechanical loading but by a simulated lightning strike. CFRP laminates were made of carbon prepregs prepared by coating of conductive nano-particles directly on the fibers and the coupons were subjected to simulated lightning strikes with a high voltage/current impulse of 10∼40 kA within a few microseconds. The effects of nano-particles coating and the degree of damage induced by the simulated lightning strikes on the AE activities were examined, and the relationship between the compressive residual strength and AE behavior has been evaluated in terms of AE event counts and the onset of AE activity with the compressive loading. The degree of impact damage was also measured in terns of damage area by using ultrasonic C-scan images. From the results assessed during the CAI tests of damaged CFRP showed that AE monitoring appeared to be very useful to differentiate the degree of damage hence the mechanical integrity of composite structures damaged by lightning strikes

Leak detection evaluation of boiler tube for power plant using acoustic emission

International Nuclear Information System (INIS)

Lee, Sang Guk; Chung, Min Hwa; Nam, Ki Woo

2001-01-01

Main equipment of thermal power plant, such as boiler and turbine, are designed and manufactured by domestic techniques. And also the automatic control facilities controlling the main equipment are at the applying step of the localization. and many parts of BOP(Balance Of Plant) equipment are utilizing, localized. But because the special equipment monitoring the operation status of the main facilities such as boiler and turbine are still dependent upon foreign technology and especially boiler tube leak detection system is under the initial step of first application to newly-constructed plants and the manufacturing and application are done by foreign techniques mostly, fast localization development is required. Therefore, so as to study and develop boiler tube leak detection system, we performed studying on manufacturing, installation in site, acoustic emission(AE) signal analysis and discrimination etc. As a result of studying on boiler tube leak detection using AE, we conformed that diagnosis for boiler tube and computerized their trend management is possible, and also it is expected to contribute to safe operation of power generation facilities.

Acoustic emission pickup essentially for waveguide

International Nuclear Information System (INIS)

Asty, Michel; Saglio, Robert.

1979-01-01

Lambda wave length acoustic emission pickup comprising two juxtaposed piezoelectric capsules of equal lambda/2 thickness and with opposite polarization, separated by an electrically insulating foil, the two opposite sides of the capsules being earthed. The electric signal resulting from the acoustic emission is picked up on the two sides facing both sides of the insulating foil and the assembly of the two piezoelectric capsules is mounted on a base insulating it from the structure on which the acoustic emission is being listened to. Application of this pickup to the surveillance of defects in the steel vessels of nuclear reactors, characterized in that it is placed at the end of a metal ultrasonic wave guide the other end of which is welded directly to the vessel [fr

Numerical Models for the Assessment of Historical Masonry Structures and Materials, Monitored by Acoustic Emission

Directory of Open Access Journals (Sweden)

Stefano Invernizzi

2016-04-01

Full Text Available The paper reviews some recent numerical applications for the interpretation and exploitation of acoustic emission (AE monitoring results obtained from historical masonry structures and materials. Among possible numerical techniques, the finite element method and the distinct method are considered. The analyzed numerical models cover the entire scale range, from microstructure and meso-structure, up to full-size real structures. The micro-modeling includes heterogeneous concrete-like materials, but mainly focuses on the masonry texture meso-structure, where each brick and mortar joint is modeled singularly. The full-size models consider the different typology of historical structures such as masonry towers, cathedrals and chapels. The main difficulties and advantages of the different numerical approaches, depending on the problem typology and scale, are critically analyzed. The main insight we can achieve from micro and meso numerical modeling concerns the scaling of AE as a function of volume and time, since it is also able to simulate the b-value temporal evolution as the damage spread into the structure. The finite element modeling of the whole structure provides useful hints for the optimal placement of the AE sensors, while the combination of AE monitoring results is crucial for a reliable assessment of structural safety.

Classification of acoustic emission signals for drive systems coupling crack detection in semi-real time

International Nuclear Information System (INIS)

Godinez, V.; Shu, F.; Finlayson, R.; O'Donnell, B.; Anastasopoulos, A.; Tsimogiannis, A.

2004-01-01

Early detection of mechanical failure in helicopter drive train components is a key safety and economical issue with both military and civil sectors of aviation. Of these components, couplings are particularly critical. The objective of this work is to demonstrate the feasibility of designing and developing a reliable, real time monitoring methodology based on Supervised Pattern Recognition (SPR) for early detection of cracks in couplings used in helicopter and engine drive systems. Within this framework, a portable Acoustic Emission (AE) system was used, equipped with a semi-real time SPR software package. Results from AE tests performed in a gearbox-testing bench at different speeds and different torque values are presented. These results indicate that the energy content of different frequency bands in the AE signals power spectra is strongly correlated with the introduction of EDM notches in the main gear. Further tests indicate that a strong shift in the frequency of the AE signals is observed after spalling occurred in the pinion gear. The variation of displacement and velocity between signal classes are discussed as a potential feature in characterizing crack severity. Finally, a scope of the work for optimizing the methodology in detecting and evaluating coupling cracking in real time will be presented. (author)

Detection of AE signals from a HTS tape during quenching in a solid cryogen-cooling system

International Nuclear Information System (INIS)

Kim, K.J.; Song, J.B.; Kim, J.H.; Lee, J.H.; Kim, H.M.; Kim, W.S.; Na, J.B.; Ko, T.K.; Lee, H.G.

2010-01-01

The acoustic emission (AE) technique is suitable for detecting the presence of thermal and mechanical stress in superconductors, which have adverse effects on the stability of their application systems. However, the detection of AE signals from a HTS tape in a bath of liquid cryogen (such as liquid nitrogen, LN 2 ) has not been reported because of its low signal to noise ratio due to the noise from the boiling liquid cryogen. In order to obtain the AE signals from the HTS tapes during quenching, this study carried out repetitive quench tests for YBCO coated conductor (CC) tapes in a cooling system using solid nitrogen (SN 2 ). This paper examined the performance of the AE sensor in terms of the amplitudes of the AE signals in the SN 2 cooling system.

Acoustic Emission Weld Monitoring in the 2195 Aluminum-Lithium Alloy

Science.gov (United States)

Walker, James L.

2005-01-01

Due to its low density, the 2195 aluminum-lithium alloy was developed as a replacement for alloy 2219 in the Space Shuttle External Tank (ET). The external tank is the single largest component of the space shuttle system. It is 154 feet long and 27.6 feet in diameter, and serves as the structural backbone for the shuttle during launch, absorbing most of the 7 million plus pounds of thrust produced. The almost 4% decrease in density between the two materials provides an extra 7500 pounds of payload capacity necessary to put the International Space Station components into orbit. The ET is an all-welded structure; hence, the requirement is for up to five rewelds without hot cracking. Unfortunately, hot cracking during re-welding or repair operations was occurring and had to be dealt with before the new super lightweight tank could be used. Weld metal porosity formation was also of concern because it leads to hot cracking during weld repairs. Accordingly, acoustic emission (AE) nondestructive testing was employed to monitor the formation of porosity and hot cracks in order to select the best filler metal and optimize the weld schedule. The purpose of this work is to determine the feasibility of detecting hot cracking in welded aluminum-lithium (Al-Li) structures through the analysis of acoustic emission data. By acoustically characterizing the effects of reheating during a repair operation, the potential for hidden flaws coalescing and becoming "unstable" as the panel is repaired could be reduced. Identification of regions where microcrack growth is likely to occur and the location of active flaw growth in the repair weld will provide the welder with direct feedback as to the current weld quality enabling adjustments to the repair process be made in the field. An acoustic emission analysis of the source mechanisms present during welding has been conducted with the goals of locating regions in the weld line that are susceptible to damage from a repair operation

Shaft Crack Identification Based on Vibration and AE Signals

Directory of Open Access Journals (Sweden)

Wenxiu Lu

2011-01-01

Full Text Available The shaft crack is one of the main serious malfunctions that often occur in rotating machinery. However, it is difficult to locate the crack and determine the depth of the crack. In this paper, the acoustic emission (AE signal and vibration response are used to diagnose the crack. The wavelet transform is applied to AE signal to decompose into a series of time-domain signals, each of which covers a specific octave frequency band. Then an improved union method based on threshold and cross-correlation method is applied to detect the location of the shaft crack. The finite element method is used to build the model of the cracked rotor, and the crack depth is identified by comparing the vibration response of experiment and simulation. The experimental results show that the AE signal is effective and convenient to locate the shaft crack, and the vibration signal is feasible to determine the depth of shaft crack.

Application of AE technique for on-line monitoring of quenching in racetrack superconducting coil at cryogenic environment

International Nuclear Information System (INIS)

Lee, Jun Hyun; Lee, Min Rae; Shon, Myung Hwan; Kwon, Young Kil

1998-01-01

An acoustic emission(AE) technique has been used to monitor and diagnose quenching phenomenon in racetrack shaped superconducting magnets at cryogenic environment of 4.2 K. The ultimate goal is to ensure the safety and reliability of large superconducting magnet systems by being able to identity and locate the sources of quench in superconducting magnets. The characteristics of AE parameters have been analyzed by correlating with quench number, winding tension of superconducting coil and charge rate by transport current. It was found in this study that there was good correlation between quench current and AE parameters. The source location of quenching in superconducting magnet was also discussed on the hashing of correlation between magnet voltage and AE energy.

Impact source location on composite CNG storage tank using acoustic emission energy based signal mapping method

Energy Technology Data Exchange (ETDEWEB)

Han, Byeong Hee; Yoon, Dong Jin; Park, Chun Soo [Korea Research Institute of Standards and Science, Center for Safety Measurement, Daejeon (Korea, Republic of); Lee, Young Shin [Dept. of Mechanical Design Engineering, Chungnam National University, Daejeon (Korea, Republic of)

2016-10-15

Acoustic emission (AE) is one of the most powerful techniques for detecting damages and identify damage location during operations. However, in case of the source location technique, there is some limitation in conventional AE technology, because it strongly depends on wave speed in the corresponding structures having heterogeneous composite materials. A compressed natural gas(CNG) pressure vessel is usually made of carbon fiber composite outside of vessel for the purpose of strengthening. In this type of composite material, locating impact damage sources exactly using conventional time arrival method is difficult. To overcome this limitation, this study applied the previously developed Contour D/B map technique to four types of CNG storage tanks to identify the source location of damages caused by external shock. The results of the identification of the source location for different types were compared.

Experimental investigation on the fracture behaviour of black shale by acoustic emission monitoring and CT image analysis during uniaxial compression

Science.gov (United States)

Wang, Y.; Li, C. H.; Hu, Y. Z.

2018-04-01

Plenty of mechanical experiments have been done to investigate the deformation and failure characteristics of shale; however, the anisotropic failure mechanism has not been well studied. Here, laboratory Uniaxial Compressive Strength tests on cylindrical shale samples obtained by drilling at different inclinations to bedding plane were performed. The failure behaviours of the shale samples were studied by real-time acoustic emission (AE) monitoring and post-test X-ray computer tomography (CT) analysis. The experimental results suggest that the pronounced bedding planes of shale have a great influence on the mechanical properties and AE patterns. The AE counts and AE cumulative energy release curves clearly demonstrate different morphology, and the `U'-shaped curve relationship between the AE counts, AE cumulative energy release and bedding inclination was first documented. The post-test CT image analysis shows the crack patterns via 2-D image reconstructions, an index of stimulated fracture density is defined to represent the anisotropic failure mode of shale. What is more, the most striking finding is that the AE monitoring results are in good agreement with the CT analysis. The structural difference in the shale sample is the controlling factor resulting in the anisotropy of AE patterns. The pronounced bedding structure in the shale formation results in an anisotropy of elasticity, strength and AE information from which the changes in strength dominate the entire failure pattern of the shale samples.

Use of Modal Acoustic Emission to Monitor Damage Progression in Carbon Fiber/Epoxy and Implications for Composite Structures

Science.gov (United States)

Waller, J. M.; Nichols, C. T.; Wentzel, D. J.; Saulsberry R. L.

2010-01-01

Broad-band modal acoustic emission (AE) data was used to characterize micromechanical damage progression in uniaxial IM7 and T1000 carbon fiber-epoxy tows and an IM7 composite overwrapped pressure vessel (COPV) subjected to an intermittent load hold tensile stress profile known to activate the Felicity ratio (FR). Damage progression was followed by inspecting the Fast Fourier Transforms (FFTs) associated with acoustic emission events. FFT analysis revealed the occurrence of cooperative micromechanical damage events in a frequency range between 100 kHz and 1 MHz. Evidence was found for the existence of a universal damage parameter, referred to here as the critical Felicity ratio, or Felicity ratio at rupture (FR*), which had a value close to 0.96 for the tows and the COPV tested. The implications of using FR* to predict failure in carbon/epoxy composite materials and related composite components such as COPVs are discussed. Trends in the FFT data are also discussed; namely, the difference between the low and high energy events, the difference between early and late-life events, comparison of IM7 and T1000 damage progression, and lastly, the similarity of events occurring at the onset of significant acoustic emission used to calculate the FR.

Stochastic dislocation kinetics and fractal structures in deforming metals probed by acoustic emission and surface topography measurements

Energy Technology Data Exchange (ETDEWEB)

Vinogradov, A. [Laboratory for the Physics of Strength of Materials and Intelligent Diagnostic Systems, Togliatti State University, Togliatti 445667 (Russian Federation); Laboratory of Hybrid Nanostructured Materials, NITU MISiS, Moscow 119490 (Russian Federation); Yasnikov, I. S. [Laboratory for the Physics of Strength of Materials and Intelligent Diagnostic Systems, Togliatti State University, Togliatti 445667 (Russian Federation); Estrin, Y. [Laboratory of Hybrid Nanostructured Materials, NITU MISiS, Moscow 119490 (Russian Federation); Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, VIC 3800 (Australia)

2014-06-21

We demonstrate that the fractal dimension (FD) of the dislocation population in a deforming material is an important quantitative characteristic of the evolution of the dislocation structure. Thus, we show that peaking of FD signifies a nearing loss of uniformity of plastic flow and the onset of strain localization. Two techniques were employed to determine FD: (i) inspection of surface morphology of the deforming crystal by white light interferometry and (ii) monitoring of acoustic emission (AE) during uniaxial tensile deformation. A connection between the AE characteristics and the fractal dimension determined from surface topography measurements was established. As a common platform for the two methods, the dislocation density evolution in the bulk was used. The relations found made it possible to identify the occurrence of a peak in the median frequency of AE as a harbinger of plastic instability leading to necking. It is suggested that access to the fractal dimension provided by AE measurements and by surface topography analysis makes these techniques important tools for monitoring the evolution of the dislocation structure during plastic deformation—both as stand-alone methods and especially when used in tandem.

The Sacred Mountain of Varallo in Italy: seismic risk assessment by acoustic emission and structural numerical models.

Science.gov (United States)

Carpinteri, Alberto; Lacidogna, Giuseppe; Invernizzi, Stefano; Accornero, Federico

2013-01-01

We examine an application of Acoustic Emission (AE) technique for a probabilistic analysis in time and space of earthquakes, in order to preserve the valuable Italian Renaissance Architectural Complex named "The Sacred Mountain of Varallo." Among the forty-five chapels of the Renaissance Complex, the structure of the Chapel XVII is of particular concern due to its uncertain structural condition and due to the level of stress caused by the regional seismicity. Therefore, lifetime assessment, taking into account the evolution of damage phenomena, is necessary to preserve the reliability and safety of this masterpiece of cultural heritage. A continuous AE monitoring was performed to assess the structural behavior of the Chapel. During the monitoring period, a correlation between peaks of AE activity in the masonry of the "Sacred Mountain of Varallo" and regional seismicity was found. Although the two phenomena take place on very different scales, the AE in materials and the earthquakes in Earth's crust, belong to the same class of invariance. In addition, an accurate finite element model, performed with DIANA finite element code, is presented to describe the dynamic behavior of Chapel XVII structure, confirming visual and instrumental inspections of regional seismic effects.

Parametric and Wavelet Analyses of Acoustic Emission Signals for the Identification of Failure Modes in CFRP Composites Using PZT and PVDF Sensors

Energy Technology Data Exchange (ETDEWEB)

Prasopchaichana, Kritsada; Kwon, Oh Yang [Inha University, Incheon (Korea, Republic of)

2007-12-15

Combination of the parametric and the wavelet analyses of acoustic emission (AE) signals was applied to identify the failure modes in carbon fiber reinforced plastic (CFRP) composite laminates during tensile testing. AE signals detected by surface mounted lead-zirconate-titanate (PZT) and polyvinylidene fluoride (PVDF) sensors were analyzed by parametric analysis based on the time of occurrence which classifies AE signals corresponding to failure modes. The frequency band level-energy analysis can distinguish the dominant frequency band for each failure mode. It was observed that the same type of failure mechanism produced signals with different characteristics depending on the stacking sequences and the type of sensors. This indicates that the proposed method can identify the failure modes of the signals if the stacking sequences and the sensors used are known

Acoustic emission during low temperature phase transformations in plutonium

International Nuclear Information System (INIS)

Khejpl, K.; Karpenter, S.

1988-01-01

To study the nature of phase transformations in plutonium and plutonium-gallium alloys (0.3 and 0.57% Ga) the measurement of acoustic emission is conducted. The presence of acoustic emission testifies to martensitic character of transformation, related to sharp local changes in the volume, which cause elastic waves. It is detected that during α reversible β transformations in non-alloyed plutonium acoustic emission is absent, and that testifies to nonmartensitic nature of the transformations. σ reversible α transformation in plutonium-gallium alloys is accompanied by the appearance of acoustic emission, i.e. it is of martensitic origin

Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel

International Nuclear Information System (INIS)

Kim, Sung Jin; Kwon, Oh Yang; Jang, Yong Joon

2007-01-01

The fatigue crack growth behavior of a cracked and patch-repaired Ah2024-T3 panel has been monitored by acoustic emission(AE). The overall crack growth rate was reduced The crack propagation into the adjacent hole was also retarded by introducing the patch repair. AE signals due to crack growth after the patch repair and those due to debonding of the plate-patch interface were discriminated by using the principal component analysis. The former showed high center frequency and low amplitude, whereas the latter showed long rise tine, low frequency and high amplitude. This type of AE signal recognition method could be effective for the prediction of fatigue crack growth behavior in the patch-repaired structures with the aid of AE source location

Acoustic emission leak monitoring system LMS-96

International Nuclear Information System (INIS)

Liska, J.; Cvrcek, M.; Mueller, L.

1997-01-01

On-line acoustic emission leak monitoring under industrial conditions of nuclear power plants is a problem with specific features setting specific demands on the leak monitoring system. The paper briefly reviews those problems (attenuation pattern of a real structure, acoustic background, alarm system, etc.) and the solution of some of them is discussed. Information is presented on the Acoustic Emission Leak Monitoring System LMS-96 by SKODA NUCLEAR MACHINERY and the system's function is briefly described. (author)

Research on Acoustic Emission and Electromagnetic Emission Characteristics of Rock Fragmentation at Different Loading Rates

Directory of Open Access Journals (Sweden)

Fujun Zhao

2018-01-01

Full Text Available The relationships among the generation of acoustic emission, electromagnetic emission, and the fracture stress of rock grain are investigated, which are based on the mechanism of acoustic emission and electromagnetic emission produced in the process of indenting rock. Based on the relationships, the influence of loading rate on the characteristics of acoustic emission and electromagnetic emission of rock fragmentation is further discussed. Experiment on rock braking was carried out with three loading rates of 0.001 mm/s, 0.01 mm/s, and 0.1 mm/s. The results show that the phenomenon of acoustic emission and electromagnetic emission is produced during the process of loading and breaking rock. The wave forms of the two signals and the curve of the cutter indenting load show jumping characteristics. Both curves have good agreement with each other. With the increase of loading rate, the acoustic emission and electromagnetic emission signals are enhanced. Through analysis, it is found that the peak count rate, the energy rate of acoustic emission, the peak intensity, the number of pulses of the electromagnetic emission, and the loading rate have a positive correlation with each other. The experimental results agree with the theoretical analysis. The proposed studies can lead to an in-depth understanding of the rock fragmentation mechanism and help to prevent rock dynamic disasters.

Integration of acoustic emission systems within Integri-TechTM analysis system for structural health monitoring of pressurised engineering plant

International Nuclear Information System (INIS)

Ghouri, A A; Galbraith, Walter; Pierce, S Gareth; Gachagan, Anthony; Rafferty, Steven; Pickwell, Andy

2015-01-01

The aim of this Acoustic Emission (AE) based Structural Health Monitoring project is to enable accurate location of AE sources in pressurised engineering plant and to use AE source location data to establish defect locations for use within Integri-Tech TM ; a finite element based analysis, monitoring and fitness for service assessment system. Integri-Tech TM is a windows based system which carries out combined analysis and assessment providing fatigue life and remnant life calculations and inspection priorities presenting the results in an accessible web portal format. The software uses finite element stress models created in the companion software Model Wizard. The AE monitoring system that has been developed can be used with an array of up to four AE broad band sensor channels with associated signal processing. Using a flexible approach in MATLAB, the authors have developed algorithms which were used for analysing the received AE signals to extract information about the nature and location of the source. The ability to carry out source location and possibly perform real time monitoring (detecting cracking as it occurs) is attractive feature of the AE system developed for this project. The time of arrival (TOA) data was used by Integri-Tech TM software to calculate source location using its own built-in algorithm, and this was verified independently using a MATLAB approach. (paper)

A Study on AE Signal Analysis of Composite Materials Using Matrix Piezo Electric Sensor

International Nuclear Information System (INIS)

Yu, Yeun Ho; Choi, Jin Ho; Kweon, Jin Hwe

2007-01-01

As fiber reinforced composite materials are widely used in aircraft, space structures and robot arms, the study on non-destructive testing methods has become an important research area for improving their reliability and safety. AE (acoustic emission) can evaluate the defects by detecting the emitting strain energy when elastic waves are generated by the initiation and growth of crack, plastic deformation, fiber breakage, matrix cleavage, or delamination. In the paper, AE signals generated under uniaxial tension were measured and analyzed using the 8x8 matrix piezo electric sensor. The electronic circuit to control the transmitting distance of AE signals was designed and constructed. The optical data storage system was also designed to store the AE signal of 64 channels using LED (light emitting diode) elements. From the tests, it was shown that the source location and propagation path of AE signals in composite materials could be detected effectively by the 8x8 matrix piezo electric sensor

The Mechanical and Fracturing of Rockburst in Tunnel and Its Acoustic Emission Characteristics

Directory of Open Access Journals (Sweden)

Xiangxin Liu

2018-01-01

Full Text Available The phenomenon of acoustic emission (AE is associated with rock failure and rock fracturing. In order to investigate the influence of tectonic stress on rockburst in tunnel, a biaxial loading experiment system was used in this study. The excavation operation is undertaken at the center of samples to monitor the tunnel forming process in situ, and the different horizontal stresses can be studied by using the AE monitoring technique. The dynamical fracturing process of the tunnel model was summarized, and the timing parameters of AE signals in rockburst stages were obtained. The curves of AE energy and cumulative AE energy with time show a “step-like” rising trend before the occurrence of rockburst. The evolution of macro- and mesocracks is captured, and the mechanical conditions for a “V-shaped” rockburst pit are derived. As the horizontal stress increases, the effect of excavation unloading becomes more pronounced, and the damage caused by the rockburst intensifies. In the early stage of rockburst evolution, the fracturing type follows a model of tensile-shear mix model. A positive relationship between the ratio of shear fracturing type and the horizontal stress can be noted when the rock is about to burst, and the high intensity and the high energy released of from the rock-fracturing event have become evident. Thus, the results indicate that one should focus on monitoring both sides of the surrounding rock of the tunnel so as to extract the characteristics of the process of tunnel in tunnel. The applications of biaxial loading system and during an excavation operation provide a useful tool to simulate the rock burst in tunnel at an engineering site.

Acoustic emission measurement on large scale coils at JAERI

International Nuclear Information System (INIS)

Yoshida, K.; Hattori, Y.; Nishi, M.F.; Shimamoto, S.; Tsuji, H.

1986-01-01

The objective of acoustic emission measurement at Japan Atomic Energy Research Institute (JAERI) is an establishment of a general diagnostic method for superconducting magnet systems. Output of strain and displacement gages can not cover a whole system in monitoring premonitory phenomena of a magnet system s failure, because these sensors are mounted on points and therefore localized. Acoustic emissions can be transmitted to sensors through structural materials without electrical noise. Monitoring of acoustic emission will be one of the methods to predict a serious failure of magnet systems in a vacuum vessel. For this purpose, several sensors were installed on the Japanese LCT coil and the Test Module Coil (TMC). Some of acoustic activity was similar as seen in these coils. The correlation between voltage spikes and acoustic events is excellent during single coil charging mode, but poorer during out of plane force mode. There are no indicative acoustical phenomena before a magnet quench or during normal zone generation. The conditioning of acoustic events and voltage spikes can be seen after any cooling down. The localization of electrical insulation damage with the acoustic emission technique is one of its most useful applications

A Comparative Experimental Study on the Use of Machine Learning Approaches for Automated Valve Monitoring Based on Acoustic Emission Parameters

Science.gov (United States)

Ali, Salah M.; Hui, K. H.; Hee, L. M.; Salman Leong, M.; Al-Obaidi, M. A.; Ali, Y. H.; Abdelrhman, Ahmed M.

2018-03-01

Acoustic emission (AE) analysis has become a vital tool for initiating the maintenance tasks in many industries. However, the analysis process and interpretation has been found to be highly dependent on the experts. Therefore, an automated monitoring method would be required to reduce the cost and time consumed in the interpretation of AE signal. This paper investigates the application of two of the most common machine learning approaches namely artificial neural network (ANN) and support vector machine (SVM) to automate the diagnosis of valve faults in reciprocating compressor based on AE signal parameters. Since the accuracy is an essential factor in any automated diagnostic system, this paper also provides a comparative study based on predictive performance of ANN and SVM. AE parameters data was acquired from single stage reciprocating air compressor with different operational and valve conditions. ANN and SVM diagnosis models were subsequently devised by combining AE parameters of different conditions. Results demonstrate that ANN and SVM models have the same results in term of prediction accuracy. However, SVM model is recommended to automate diagnose the valve condition in due to the ability of handling a high number of input features with low sampling data sets.

The effect of CFRP on retrofitting of damaged HSRC beams using AE technique

Science.gov (United States)

Soffian Noor, M. S.; Noorsuhada, M. N.

2017-12-01

This paper presents the effect of carbon fibre reinforced polymer (CFRP) on retrofitted high strength reinforced concrete (HSRC) beams using acoustic emission (AE) technique. Two RC beam parameters were prepared. The first was the control beam which was undamaged HSRC beam. The second was the damaged HSRC beam retrofitted with CFRP on the soffit. The main objective of this study is to assess the crack modes of HSRC beams using AE signal strength. The relationship between signal strength, load and time were analysed and discussed. The crack pattern observed from the visual observation was also investigated. HSRC beam retrofitted with CFRP produced high signal strength compared to control beam. It demonstrates the effect of the AE signal strength for interpretation and prediction of failure modes that might occur in the beam specimens.

Non-Destructive Evaluation for Corrosion Monitoring in Concrete: A Review and Capability of Acoustic Emission Technique

Science.gov (United States)

Zaki, Ahmad; Chai, Hwa Kian; Aggelis, Dimitrios G.; Alver, Ninel

2015-01-01

Corrosion of reinforced concrete (RC) structures has been one of the major causes of structural failure. Early detection of the corrosion process could help limit the location and the extent of necessary repairs or replacement, as well as reduce the cost associated with rehabilitation work. Non-destructive testing (NDT) methods have been found to be useful for in-situ evaluation of steel corrosion in RC, where the effect of steel corrosion and the integrity of the concrete structure can be assessed effectively. A complementary study of NDT methods for the investigation of corrosion is presented here. In this paper, acoustic emission (AE) effectively detects the corrosion of concrete structures at an early stage. The capability of the AE technique to detect corrosion occurring in real-time makes it a strong candidate for serving as an efficient NDT method, giving it an advantage over other NDT methods. PMID:26251904

Non-Destructive Evaluation for Corrosion Monitoring in Concrete: A Review and Capability of Acoustic Emission Technique

Directory of Open Access Journals (Sweden)

Ahmad Zaki

2015-08-01

Full Text Available Corrosion of reinforced concrete (RC structures has been one of the major causes of structural failure. Early detection of the corrosion process could help limit the location and the extent of necessary repairs or replacement, as well as reduce the cost associated with rehabilitation work. Non-destructive testing (NDT methods have been found to be useful for in-situ evaluation of steel corrosion in RC, where the effect of steel corrosion and the integrity of the concrete structure can be assessed effectively. A complementary study of NDT methods for the investigation of corrosion is presented here. In this paper, acoustic emission (AE effectively detects the corrosion of concrete structures at an early stage. The capability of the AE technique to detect corrosion occurring in real-time makes it a strong candidate for serving as an efficient NDT method, giving it an advantage over other NDT methods.

Signal frequency distribution and natural-time analyses from acoustic emission monitoring of an arched structure in the Castle of Racconigi

Directory of Open Access Journals (Sweden)

G. Niccolini

2017-07-01

Full Text Available The stability of an arch as a structural element in the thermal bath of King Charles Albert (Carlo Alberto in the Royal Castle of Racconigi (on the UNESCO World Heritage List since 1997 was assessed by the acoustic emission (AE monitoring technique with application of classical inversion methods to recorded AE data. First, damage source location by means of triangulation techniques and signal frequency analysis were carried out. Then, the recently introduced method of natural-time analysis was preliminarily applied to the AE time series in order to reveal a possible entrance point to a critical state of the monitored structural element. Finally, possible influence of the local seismic and microseismic activity on the stability of the monitored structure was investigated. The criterion for selecting relevant earthquakes was based on the estimation of the size of earthquake preparation zones. The presented results suggest the use of the AE technique as a tool for detecting both ongoing structural damage processes and microseismic activity during preparation stages of seismic events.

Signal frequency distribution and natural-time analyses from acoustic emission monitoring of an arched structure in the Castle of Racconigi

Science.gov (United States)

Niccolini, Gianni; Manuello, Amedeo; Marchis, Elena; Carpinteri, Alberto

2017-07-01

The stability of an arch as a structural element in the thermal bath of King Charles Albert (Carlo Alberto) in the Royal Castle of Racconigi (on the UNESCO World Heritage List since 1997) was assessed by the acoustic emission (AE) monitoring technique with application of classical inversion methods to recorded AE data. First, damage source location by means of triangulation techniques and signal frequency analysis were carried out. Then, the recently introduced method of natural-time analysis was preliminarily applied to the AE time series in order to reveal a possible entrance point to a critical state of the monitored structural element. Finally, possible influence of the local seismic and microseismic activity on the stability of the monitored structure was investigated. The criterion for selecting relevant earthquakes was based on the estimation of the size of earthquake preparation zones. The presented results suggest the use of the AE technique as a tool for detecting both ongoing structural damage processes and microseismic activity during preparation stages of seismic events.

Evaluating Acoustic Emission Signals as an in situ process monitoring technique for Selective Laser Melting (SLM)

Energy Technology Data Exchange (ETDEWEB)

Fisher, Karl A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Candy, Jim V. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Guss, Gabe [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Mathews, M. J. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2016-10-14

In situ real-time monitoring of the Selective Laser Melting (SLM) process has significant implications for the AM community. The ability to adjust the SLM process parameters during a build (in real-time) can save time, money and eliminate expensive material waste. Having a feedback loop in the process would allow the system to potentially ‘fix’ problem regions before a next powder layer is added. In this study we have investigated acoustic emission (AE) phenomena generated during the SLM process, and evaluated the results in terms of a single process parameter, of an in situ process monitoring technique.

Evoked acoustic emission

DEFF Research Database (Denmark)

Elberling, C; Parbo, J; Johnsen, N J

1985-01-01

Stimulated acoustic emissions were recorded in response to tonal stimuli at 60 dB p.e. SPL in a small group of normal-hearing adults. Power spectral analysis reveals that the evoked activity from each ear contains energy in preferential frequency bands and the change of stimulus frequency has only...

Acoustic and photon emissions during mechanical deformation of coloured alkali halide crystals

International Nuclear Information System (INIS)

Chandra, B.P.

1984-01-01

Acoustic and photon emissions take place in the elastic and plastic as well as the fracture region of x-irradiated KBr, KCl and NaCl crystals. The rate of photon emission is linear with the strain rate: however, the RMS value of the acoustic emission is proportional to the square root of the strain rate. The acoustic emission is maximum for x-irradiated NaCl crystals; however, the photon emission is maximum for x-irradiated KBr crystals. From the similarity between the acoustic emission and the photon emission, it seems that mobile dislocations are responsible for the acoustic emission in coloured alkali halide crystals. (author)

Acoustic Emission Technique Applied in Textiles Mechanical Characterization

Directory of Open Access Journals (Sweden)

Rios-Soberanis Carlos Rolando

2017-01-01

Full Text Available The common textile architecture/geometry are woven, braided, knitted, stitch boded, and Z-pinned. Fibres in textile form exhibit good out-of-plane properties and good fatigue and impact resistance, additionally, they have better dimensional stability and conformability. Besides the nature of the textile, the architecture has a great role in the mechanical behaviour and mechanisms of damage in textiles, therefore damage mechanisms and mechanical performance in structural applications textiles have been a major concern. Mechanical damage occurs to a large extent during the service lifetime consequently it is vital to understand the material mechanical behaviour by identifying its mechanisms of failure such as onset of damage, crack generation and propagation. In this work, textiles of different architecture were used to manufacture epoxy based composites in order to study failure events under tensile load by using acoustic emission technique which is a powerful characterization tool due to its link between AE data and fracture mechanics, which makes this relation a very useful from the engineering point of view.

Standard practice for examination of liquid-Filled atmospheric and Low-pressure metal storage tanks using acoustic emission

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 This practice covers guidelines for acoustic emission (AE) examinations of new and in-service aboveground storage tanks of the type used for storage of liquids. 1.2 This practice will detect acoustic emission in areas of sensor coverage that are stressed during the course of the examination. For flat-bottom tanks these areas will generally include the sidewalls (and roof if pressure is applied above the liquid level). The examination may not detect flaws on the bottom of flat-bottom tanks unless sensors are located on the bottom. 1.3 This practice may require that the tank experience a load that is greater than that encountered in normal use. The normal contents of the tank can usually be used for applying this load. 1.4 This practice is not valid for tanks that will be operated at a pressure greater than the examination pressure. 1.5 It is not necessary to drain or clean the tank before performing this examination. 1.6 This practice applies to tanks made of carbon steel, stainless steel, aluminum and oth...

Premonitory acoustic emissions and stick-slip in natural and smooth-faulted Westerly granite

Science.gov (United States)

Thompson, B.D.; Young, R.P.; Lockner, David A.

2009-01-01

A stick-slip event was induced in a cylindrical sample of Westerly granite containing a preexisting natural fault by loading at constant confining pressure of 150 MPa. Continuously recorded acoustic emission (AE) data and computer tomography (CT)-generated images of the fault plane were combined to provide a detailed examination of microscale processes operating on the fault. The dynamic stick-slip event, considered to be a laboratory analog of an earthquake, generated an ultrasonic signal that was recorded as a large-amplitude AE event. First arrivals of this event were inverted to determine the nucleation site of slip, which is associated with a geometric asperity on the fault surface. CT images and AE locations suggest that a variety of asperities existed in the sample because of the intersection of branch or splay faults with the main fault. This experiment is compared with a stick-slip experiment on a sample prepared with a smooth, artificial saw-cut fault surface. Nearly a thousand times more AE were observed for the natural fault, which has a higher friction coefficient (0.78 compared to 0.53) and larger shear stress drop (140 compared to 68 MPa). However at the measured resolution, the ultrasonic signal emitted during slip initiation does not vary significantly between the two experiments, suggesting a similar dynamic rupture process. We propose that the natural faulted sample under triaxial compression provides a good laboratory analogue for a field-scale fault system in terms of the presence of asperities, fault surface heterogeneity, and interaction of branching faults. ?? 2009.

The Sacred Mountain of Varallo in Italy: Seismic Risk Assessment by Acoustic Emission and Structural Numerical Models

Directory of Open Access Journals (Sweden)

Alberto Carpinteri

2013-01-01

Full Text Available We examine an application of Acoustic Emission (AE technique for a probabilistic analysis in time and space of earthquakes, in order to preserve the valuable Italian Renaissance Architectural Complex named “The Sacred Mountain of Varallo.” Among the forty-five chapels of the Renaissance Complex, the structure of the Chapel XVII is of particular concern due to its uncertain structural condition and due to the level of stress caused by the regional seismicity. Therefore, lifetime assessment, taking into account the evolution of damage phenomena, is necessary to preserve the reliability and safety of this masterpiece of cultural heritage. A continuous AE monitoring was performed to assess the structural behavior of the Chapel. During the monitoring period, a correlation between peaks of AE activity in the masonry of the “Sacred Mountain of Varallo” and regional seismicity was found. Although the two phenomena take place on very different scales, the AE in materials and the earthquakes in Earth’s crust, belong to the same class of invariance. In addition, an accurate finite element model, performed with DIANA finite element code, is presented to describe the dynamic behavior of Chapel XVII structure, confirming visual and instrumental inspections of regional seismic effects.

An acoustic emission study of plastic deformation in polycrystalline aluminium

Science.gov (United States)

Bill, R. C.; Frederick, J. R.; Felbeck, D. K.

1979-01-01

Acoustic emission experiments were performed on polycrystalline and single crystal 99.99% aluminum while undergoing tensile deformation. It was found that acoustic emission counts as a function of grain size showed a maximum value at a particular grain size. Furthermore, the slip area associated with this particular grain size corresponded to the threshold level of detectability of single dislocation slip events. The rate of decline in acoustic emission activity as grain size is increased beyond the peak value suggests that grain boundary associated dislocation sources are giving rise to the bulk of the detected acoustic emissions.

Spatially and spectrally resolved 10 mu m emission in Herbig Ae/Be stars

NARCIS (Netherlands)

van Boekel, R; Waters, LBFM; Dominik, C; Dullemond, CP; Tielens, AGGM; de Koter, A

We present new mid-infrared spectroscopy of the emission from warm circumstellar dust grains in the Herbig Ae stars HD 100546. HD 97048 and HD 104237, with a spatial resolution Of of approximate to0."9. We find that the emission in the UIR bands at 8.6, 11.3 and (HD 97048 only) 12.7 mum is extended

Developments in acoustic emission for application to nuclear reactor systems

International Nuclear Information System (INIS)

Bentley, P.G.

1982-01-01

Developments in acoustic emission are summarised as they relate to the principal applications to nuclear reactors, and light water reactor pressure vessels in particular. Improvement in the understanding of acoustic emission has come from materials tests and these confirm the problems in applying the technique for in-service or periodic proof test monitoring of growing fatique cracks. Applications in LMFBR have confirmed that acoustic emission can be applied in the nuclear environment and the detection of stress corrosion cracking in both BWR and LMFBR seems possible. Some information is included on the developing interest in applying the techniques of acoustic emission for leak detection during shop hydro and in-service monitoring. Acoustic emission is also being developed for weld fabrication monitoring and recently introduced pattern recognition techniques are having a significant impact in this application. (author)

Acoustic Emission Stethoscope - Measurements with Acoustic Emission on Wind Turbines

Energy Technology Data Exchange (ETDEWEB)

Krystof Kryniski [AaF Infrastructure, Stockholm (Sweden)

2013-02-15

A remote ultrasonic stethoscope, designed on mobile devices to help a maintenance team in diagnosing drive train problems, has been demonstrated. By implementing an acoustic emission technology, the operating conditions of wind turbines have been assessed by trending techniques and ultrasonic acoustic emission converted into audible sound. The new approach has been developed and tested and compared to other monitoring techniques. Acoustic emission has generally been shown to provide a number of advantages over vibration and shock pulse methods because the system is operating in a substantially higher frequency range (100 kHz) and therefore it is more immune to operation of surrounding machines and components. Quick attenuation of ultrasonic propagation waves in the drive-train structure helps to pin-point the origin of any fault as the signals are sharper and more pronounced. Further, with the intensity measurements a direction of the source of ultrasonic energy can be identified. Using a high frequency thus makes the method suitable for measuring local effects and to determine local defects since the disturbing signals from other parts are damped. Recently developed programmable sensors capable of processing signals onboard, producing quality outputs with extremely low noise-to-signal ratio, have been used. It is discussed how the new approach can lower the cost of a wind-turbine monitoring system, while at the same time making it simple and more reliable, see Appendix A. The method has been tested on rotating parts of wind-turbines, including traditionally difficult areas such as low speed main bearings and planetary gearboxes. The method developed in the project was designed to see physical processes such as friction, impacts and metal removal, occurring when machinery degrades, can be detected and notified with the developed notification system. Apart from reporting the status and displaying the changes of the pre-defined parameters or symptoms, the system has

Analysis on the Acoustic Emission Signals in the Crack Evolution of Steam Generator Tube

International Nuclear Information System (INIS)

Han, Jung Ho; Hur, Do Haeng; Kim, Kyung Mo; Choi, Myung Sik; Lee, Deok Hyun

2007-01-01

The evolution of a defect in steam generator (SG) tube during plant operation can be classified into the stages of initiation and propagation. However, the detection and discrimination of these two stages are difficult, and the real time monitoring of the defect evolution in plant operation is impossible. Moreover, it was generally known that the commercial nondestructive examination techniques such as eddy current test(ECT) can detect the defect already grown up to the size of more than 40% in tube wall thickness. Therefore, the scope of the present study is to develop the fundamental technology for monitoring the degradation process from the initiation stage to the subsequent propagation stage by acoustic emission (AE) signal measurement

Real-time nondestructive monitoring of the gas tungsten arc welding (GTAW) process by combined airborne acoustic emission and non-contact ultrasonics

Science.gov (United States)

Zhang, Lu; Basantes-Defaz, Alexandra-Del-Carmen; Abbasi, Zeynab; Yuhas, Donald; Ozevin, Didem; Indacochea, Ernesto

2018-03-01

Welding is a key manufacturing process for many industries and may introduce defects into the welded parts causing significant negative impacts, potentially ruining high-cost pieces. Therefore, a real-time process monitoring method is important to implement for avoiding producing a low-quality weld. Due to high surface temperature and possible contamination of surface by contact transducers, the welding process should be monitored via non-contact transducers. In this paper, airborne acoustic emission (AE) transducers tuned at 60 kHz and non-contact ultrasonic testing (UT) transducers tuned at 500 kHz are implemented for real time weld monitoring. AE is a passive nondestructive evaluation method that listens for the process noise, and provides information about the uniformity of manufacturing process. UT provides more quantitative information about weld defects. One of the most common weld defects as burn-through is investigated. The influences of weld defects on AE signatures (time-driven data) and UT signals (received signal energy, change in peak frequency) are presented. The level of burn-through damage is defined by using single method or combine AE/UT methods.

Coupling mechanism between geoacoustic emission and electromagnetic anomalies prior to earthquakes

Directory of Open Access Journals (Sweden)

Viacheslav Pilipenko

2014-11-01

Full Text Available Micro-cracking in the earthquake preparation zone is accompanied by the generation of acoustic emission (AE. Even low-intensity AE can essentially modify the underground fluid dynamics owing to the influence of high-frequency acoustic field on filtration process. Laboratory experiments show that acoustic impact on pour sample destroys a film with bounded water and results in a steep increase of its permeability up to 2 orders of magnitude. Impulsive acoustic fields also decrease the effective viscosity of the fluid. The occurrence in the crust under pressure of a region with distinct hydrodynamic and electrokinetic parameters will result in an appearance of anomalous telluric and magnetic fields on the surface above. This effect is estimated analytically using a simple model with an ellipticshaped inhomogeneity. The suggested hypothesis about possible coupling between AE and geoelectrical anomalies needs observational verification.

Mechanical Seal Opening Condition Monitoring Based on Acoustic Emission Technology

Directory of Open Access Journals (Sweden)

Erqing Zhang

2014-06-01

Full Text Available Since the measurement of mechanical sealing film thickness and just-lift-off time is very difficult, the sealing film condition monitoring method based on acoustic emission signal is proposed. The mechanical seal acoustic emission signal present obvious characteristics of time-varying nonlinear and pulsating. In this paper, the acoustic emission signal is used to monitor the seal end faces just-lift-off time and friction condition. The acoustic emission signal is decomposed by empirical mode decomposition into a series of intrinsic mode function with independent characteristics of different time scales and different frequency band. The acoustic emission signal only generated by end faces friction is obtained by eliminating the false intrinsic mode function components. The correlation coefficient of acoustic emission signal and Multi-scale Laplace Wavelet is calculated. It is proved that the maximum frequency (8000 Hz of the correlation coefficient is appeared at the spindle speed of 300 rpm. And at this time (300 rpm the end faces have just lifted off. By a set of mechanical oil seal running test, it is demonstrated that this method could accurately identify mechanical seal end faces just-lift-off time and friction condition.

Acoustic emission intrusion detector

International Nuclear Information System (INIS)

Carver, D.W.

1978-01-01

In order to improve the security of handling special nuclear materials at the Oak Ridge Y-12 Plant, a sensitive acoustic emission detector has been developed that will detect forcible entry through block or tile walls, concrete floors, or concrete/steel vault walls. A small, low-powered processor was designed to convert the output from a sensitive, crystal-type acoustic transducer to an alarm relay signal for use with a supervised alarm loop. The unit may be used to detect forcible entry through concrete, steel, block, tile, and/or glass

Status reports on the development and application of acoustic emission analysis. Proceedings; Statusberichte zur Entwicklung und Anwendung der Schallemissionsanalyse. Beitraege

Energy Technology Data Exchange (ETDEWEB)

NONE

2017-08-01

The colloquium lectures represent the wide range of applications in acoustic emission analysis and testing in the areas of damage development and damage mechanisms, testing of components, condition monitoring, development of new measuring systems and sensors as well as software development regarding locating methods and signal analysis. One focus of the colloquium is on current hardware and software developments for status monitoring by means of AE monitoring. One of the papers was separately analyzed for this database. [German] Die Vortraege des Kolloquiums repraesentieren das breite Spektrum der Anwendungen der Schallemissionsanalyse und -pruefung in den Bereichen der Schadensentwicklung und Schadensmechanismen, Pruefung von Bauteilen, Zustandsueberwachung, Entwicklung neuer Messsysteme und Sensoren sowie Softwareentwicklung bezueglich Ortungsverfahren und Signalanalyse. Ein Schwerpunkt des Kolloquiums betrifft aktuelle Hard- und Softwareentwicklungen zur Zustandsueberwachung durch AE-Monitoring.

Comparison of interfacial properties of electrodeposited single carbon fiber/epoxy composites using tensile and compressive fragmentation tests and acoustic emission.

Science.gov (United States)

Park, Joung-Man; Kim, Jin-Won; Yoon, Dong-Jin

2002-03-01

Interfacial and microfailure properties of carbon fiber/epoxy composites were evaluated using both tensile fragmentation and compressive Broutman tests with an aid of acoustic emission (AE). A monomeric and two polymeric coupling agents were applied via the electrodeposition (ED) and the dipping applications. A monomeric and a polymeric coupling agent showed significant and comparable improvements in interfacial shear strength (IFSS) compared to the untreated case under both tensile and compressive tests. Typical microfailure modes including cone-shaped fiber break, matrix cracking, and partial interlayer failure were observed under tension, whereas the diagonal slipped failure at both ends of the fractured fiber exhibited under compression. Adsorption and shear displacement mechanisms at the interface were described in terms of electrical attraction and primary and secondary bonding forces. For both the untreated and the treated cases AE distributions were separated well in tension, whereas AE distributions were rather closely overlapped in compression. It might be because of the difference in molecular failure energies and failure mechanisms between tension and compression. The maximum AE voltage for the waveform of either carbon or large-diameter basalt fiber breakages in tension exhibited much larger than that in compression. AE could provide more likely the quantitative information on the interfacial adhesion and microfailure.

Microcracking in ceramics and acoustic emission

International Nuclear Information System (INIS)

Subbarao, E.C.

1991-01-01

One of the limitations in the use of ceramics in critical applications is due to the presence of microcracks, which may arise from differential thermal expansion and phase changes, among others. Acoustic emission signals occur when there are abrupt microdeformations in a material and thus offer a convenient means of non-destructive detection of microcracking. Examples of a study of acoustic emission from microcracking due to anisotropic thermal expansion in low thermal expansion single phase ceramics such as niobia and sodium zirconium phosphate ceramics and due to phase changes in zirconia and superconducting YBa 2 Cu 3 Osub(7-x) ceramics are presented, together with the case of lead titanate ceramics, which exhibits both a phase change (paraelectric to ferroelectric) and an anisotropic thermal expansion. The role of grain size on the extent of microcracking is illustrated in the case of niobia ceramics. Some indirect evidence of healing of microcracks on heating niobia and lead titanate ceramics is presented from the acoustic emission results. (author). 69 refs., 9 figs

Acoustic emission during R-phase and martensitic transformations in a Ti50.2Ni48.3Fe1.5 alloy

International Nuclear Information System (INIS)

Takashima, K.; Nishida, M.

1995-01-01

Acoustic emission (AE) signals generated during phase transformations in a Ti 50.2 Ni 48.3 Fe 1.5 shape memory alloy have been measured, and the AE parameters have been correlated with the phase transformation events. The AE count rate curve during cooling of the specimen was found to have two distinct peaks at temperatures of approximately 8 and -30 C. These peaks were confirmed by both optical microscopy and differential scanning calorimetry to correspond to the B2 to R phase transformation (at 8 C) and the R to B19' transformation (at -30 C) respectively. This is the first detection of the AE events associated with the R-phase transformation in Ti-Ni shape memory alloys. Although the amplitude distributions during both transformations were almost identical, both the duration and the rise time of AE events during the B2 to R phase transformation were larger than those during the R to B19' transformation. These observations suggest that the transformation velocity of the R-phase transformation is slower than that of the martensitic transformation, and are consistent with the nature of both these transformations. It is concluded that the AE technique can be applied to the determination of transformation temperatures of Ti-Ni alloys on cooling as well as DSC and electrical resistivity measurement. (orig.)

Piezoelectric and Sensitivity Evaluation of Acoustic Emission Sensors for Nuclear Power Plant Valve

International Nuclear Information System (INIS)

Lee, Sang-Guk; Lee, Sun-Ki; Park, Sung-Keun; Kim, Myung-Ki

2008-01-01

A lot of valves are used in the power plant. The operation safety test and the valve inside leak detection are implemented on the valve which has a great impact on the safe operation of the plant. While input and output pressure measurement using a pressure gauge, temperature change and the humidity measurement, and pressure-resistant test are used for the valve leak detection, there are many problems such as the difficulty of the real time measurement at the minute leak situation, complexity of the pressure gauge correction and the process of the pressure measurement, and the reliability of the measured value. Therefore, it is necessary to develop the valve leak detection system using the acoustic emission (AE) method which is fast and accurate, and allows the real time measurement and evaluation of the minute leak situation. The valve leak detection method using the AE method is a convenient way to detect the sound of the leak outside the valve in case of existing leak inside of the valve, and the research is in progress recently to apply the method to the power plant valve

The Peculiar Binary System AE Aquarii from its Characteristic Multi-wavelength Emission

Directory of Open Access Journals (Sweden)

Oruru B.

2014-01-01

Full Text Available The multi-wavelength properties of the novalike variable system AE Aquarii are discussed in terms of the interaction between the accretion inflow from a late-type main sequence star and the magnetosphere of a fast rotating white dwarf. This results in an efficient magnetospheric propeller process and particle acceleration. The spin-down of the white dwarf at a period rate of 5.64×10−14 s s−1 results in a huge spin-down luminosity of Ls−d ≃ 6 10×33 erg s−1. Hence, the observed non-thermal hard X-ray emission and VHE and TeV gamma-ray emission may suggest that AE Aquarii can be placed in the category of spin-powered pulsars. Besides, observed hard X-ray luminosity of LX,hard ≤ 5 × 1030 erg s−1 constitutes 0.1 % of the total spin-down luminosity of the white dwarf. This paper will discuss some recent theoretical studies and data analysis of the system.

Acoustic emission signal measurements in pressure vessel testing

International Nuclear Information System (INIS)

Peter, A.

1984-01-01

The number of acoustic emission events per plastically deformed unit of volume caused by artificial notches in real pressure vessels has been calculated taking into account reference voltage, distance between acoustic emission source and sensor as well as the effect of noise background. A test performed at a 100 m 3 gasholder verifies the theoretical considerations. (author)

Influences of Shear History and Infilling on the Mechanical Characteristics and Acoustic Emissions of Joints

Science.gov (United States)

Meng, Fanzhen; Zhou, Hui; Wang, Zaiquan; Zhang, Liming; Kong, Liang; Li, Shaojun; Zhang, Chuanqing

2017-08-01

Filled joints, which are characterized by high deformability and low shear strength, are among the most critical discontinuities in rock mass and may be sheared repeatedly when subject to cyclic loading. Shear tests were carried out on tension splitting joints, with soil and granular cement mortar particles used as infillings, and the effects of the shear history on the mechanical behavior and acoustic emission (AE) of clean and filled joints were studied. The maximum strength in the subsequent shears was approximately 60% of the peak strength of the first shear for a clean joint, and the friction angle degraded from 63° to 45° after the first shear. The maximum shear strength of the filled joints was lower than 35% of the peak strength of the clean joint under the same normal stress. The change in the shear strength of filled joints with the number of shearing cycles was closely related to the transformation of the shear medium. Rolling friction occurred and the shear strength was low for the granular particle-filled joint, but the strength was elevated when the particles were crushed and sliding friction occurred. The AEs were significantly reduced during the second shear for the clean joint, and the peak AEs were mainly obtained at or near the turning point of the shear stress curve for the filled joint. The AEs were the highest for the cement particle-filled joint and lowest for the dry soil-filled joint; when subjected to repeated shears, the AEs were more complex because of the continuous changes to the shear medium. The evolution of the AEs with the shear displacement can accurately reflect the shear failure mechanism during a single shear process.

Acoustic emission evolution during sliding friction of Hadfield steel single crystal

Science.gov (United States)

Lychagin, D. V.; Novitskaya, O. S.; Kolubaev, A. V.; Sizova, O. V.

2017-12-01

Friction is a complex dynamic process. Direct observation of processes occurring in the friction zone is impossible due to a small size of a real contact area and, as a consequence, requires various additional methods applicable to monitor a tribological contact state. One of such methods consists in the analysis of acoustic emission data of a tribological contact. The use of acoustic emission entails the problem of interpreting physical sources of signals. In this paper, we analyze the evolution of acoustic emission signal frames in friction of Hadfield steel single crystals. The chosen crystallographic orientation of single crystals enables to identify four stages related to friction development as well as acoustic emission signals inherent in these stages. Acoustic emission signal parameters are studied in more detail by the short-time Fourier transform used to determine the time variation of the median frequency and its power spectrum. The results obtained will facilitate the development of a more precise method to monitor the tribological contact based on the acoustic emission method.

Compaction of a Bed of Fragmentable Particles and Associated Acoustic Emission

International Nuclear Information System (INIS)

Hegron, L.; Sornay, P.; Favretto-Cristini, N.

2013-06-01

The nuclear fuel of light water power reactors are manufactured by powder metallurgy. This is also the method that is used for the production of fuels containing minor actinides that have high activity and long life. Given their radiotoxicity, it is necessary to simplify the manufacturing process to the maximum, limiting dissemination and retention of matter. In addition, the fuel must have a mostly open porosity. Implementation of particles of a few hundred micrometers and controlled cohesion could meet this dual objective. However, it should be ensured that the mechanical strength of compacts before sintering is sufficient without adding binder. The phenomena that occur during the manufacture of compact are thus analyzed and quantified. It is shown that only a portion of the particles breaks upon application of a stress up to 600 MPa and it is possible to detect this fragmentation by acoustic emission (AE). (authors)

Acoustic emission sensor radiation damage threshold experiment

International Nuclear Information System (INIS)

Beeson, K.M.; Pepper, C.E.

1994-01-01

Determination of the threshold for damage to acoustic emission sensors exposed to radiation is important in their application to leak detection in radioactive waste transport and storage. Proper response to system leaks is necessary to ensure the safe operation of these systems. A radiation impaired sensor could provide ''false negative or false positive'' indication of acoustic signals from leaks within the system. Research was carried out in the Radiochemical Technology Division at Oak Ridge National Laboratory to determine the beta/gamma radiation damage threshold for acoustic emission sensor systems. The individual system consisted of an acoustic sensor mounted with a two part epoxy onto a stainless steel waveguide. The systems were placed in an irradiation fixture and exposed to a Cobalt-60 source. After each irradiation, the sensors were recalibrated by Physical Acoustics Corporation. The results were compared to the initial calibrations performed prior to irradiation and a control group, not exposed to radiation, was used to validate the results. This experiment determines the radiation damage threshold of each acoustic sensor system and verifies its life expectancy, usefulness and reliability for many applications in radioactive environments

Acoustic emission characterization of the tetragonal-monoclinic phase transformation in zirconia

International Nuclear Information System (INIS)

Clarke, D.R.; Arora, A.

1983-01-01

The processes accompanying the tetragonal-monoclinic phase transformation in zirconia (ZrO 2 ) have been studied using acoustic emission and electron microscopy in an attempt to characterize the different mechanisms by which the transformation can be accommodated in bulk materials. Experiments in which the acoustic emission is detected as specimens are cooled through the transformation, following densification by sintering, are described. For comparison, the acoustic emission from free, nominally unconstrained powders similarly cooled through the transformation is reported. The existence of distinct processes accompanying the phase transformation is established on the basis of postexperiment multiparametric correlation analysis of the acoustic emission

A Practical Method of Acoustic Emission Source Location in Anisotropic Composite Laminates

Energy Technology Data Exchange (ETDEWEB)

Kim, Jeong Kon; Kang, Yong Kyu; Kwon, Oh Yang [Inha University, Incheon (Korea, Republic of)

2003-06-15

Since the velocity is dependent on the fiber orientation in anisotropic composites, the application of traditional acoustic emission (AE) source location techniques based on the constant velocity to composite structures has been practically impossible. The anisotropy makes the source location procedure complicated and deteriorates the accuracy of the location. In this study, we have divided the region of interest(ROI) into a set of finite elements, taken each element as a virtual source, and calculated the arrival time differences between sensors by using the velocities at every degree from 0 to 90. The calculated and the experimentally measured values of the arrival time difference aye then compared to minimize the location error. The results from two different materials, namely AA6061-T6 and CFRP(uni-directional; UD, [0]{sub 32}4 ) laminate confirmed the practical usefulness of the proposed method

Acoustic Emission based on sentry function to monitor the initiation of delamination in composite materials

International Nuclear Information System (INIS)

Bakhtiary Davijani, A.A.; Hajikhani, M.; Ahmadi, M.

2011-01-01

Research highlights: → Constant load does not confirm constant damage in composite materials. → Different damages have different AE events. → Sentry function is a useful tool to monitor the initiation of damage in delamination. → The less sentry function number is the more damage the material has endured. -- Abstract: Delamination is the most common failure mode in composite materials, since it will result in the reduction of stiffness and can grow throughout other layers. Delamination is consisted of two main stages including initiation and propagation. Understanding the behavior of the material in these zones is very important, hence it has been thoroughly studied by different methods such as numerical methods, Acoustic Emission (AE), and modeling. Between these two regions initiation is a more vital stage in the delamination of the material. Once initiation occurs, which normally requires greater amount of force, cracks can easily propagate through the structure with little force and cause the failure of the structure. A better knowledge of initiation can lead to better design and production of stronger materials. Additionally, more knowledge about crack initiation and its internal microevents would help improve other parameters and result in higher strength against crack initiation. AE is a suitable method for in situ monitoring of damage in composite materials. In this study, AE was applied to test different glass/epoxy specimens which were loaded under mode I delamination. A function that combines AE and mechanical information is employed to investigate the initiation of delamination. Scanning electron microscope (SEM) was used to verify the results of this function. It is shown that this method is an appropriate technique to monitor the behavior of the initiation of delamination.

Acoustic Emission of Large PRSEUS Structures (Pultruded Rod Stitched Efficient Unitized Structure)

Science.gov (United States)

Horne, Michael R.; Juarez, Peter D.

2016-01-01

In the role of structural health monitoring (SHM), Acoustic Emission (AE) analysis is being investigated as an effective method for tracking damage development in large composite structures under load. Structures made using Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) for damage tolerant, light, and economical airframe construction are being pursued by The Boeing Company and NASA under the Environmentally Responsible Aircraft initiative (ERA). The failure tests of two PRSEUS substructures based on the Boeing Hybrid Wing Body fuselage concept were conducted during third quarter 2011 and second quarter 2015. One fundamental concern of these tests was determining the effectiveness of the stitched integral stiffeners to inhibit damage progression. By design, severe degradation of load carrying capability should not occur prior to Design Ultimate Load (DUL). While minor damage prior to DUL was anticipated, the integral stitching should not fail since this would allow a stiffener-skin delamination to progress rapidly and alter the transfer of load into the stiffeners. In addition, the stiffeners should not fracture because they are fundamental to structural integrity. Getting the best information from each AE sensor is a primary consideration because a sparse network of sensors is implemented. Sensitivity to stiffener-contiguous degradation is supported by sensors near the stiffeners, which increases the coverage per sensor via AE waveguide actions. Some sensors are located near potentially critical areas or "critical zones" as identified by numerical analyses. The approach is compared with the damage progression monitored by other techniques (e.g. ultrasonic C-scan).

Flaw identification using acoustic emission

International Nuclear Information System (INIS)

Woodward, B.; McDonald, N.R.

1975-01-01

In order to realise the full inspection potential of acoustic emission monitoring, data obtained from zirconium and steel testpieces have been correlated with metallurgical condition and mechanical behaviour, since the nature of emission signatures is strongly affected by the physical characteristics and internal structure of the material. During experiments, signals were tape recorded and the surface of each testpiece was recorded on movie film or videotape so that acoustic and visual information could be correlated. Large numbers of tape-recorded bursts have been analysed with a real time spectrum analyser, and statistical parameters (such as mean energy density, mean frequency and variance) derived from the spectra were calculated by an IBM 360/50 computer and selectively displayed on a line plotter. In the case of zirconium, observed differences in these parameters were an indication that the emission signals were generated by three different metallurgical mechanisms. A movie film of testpiece surface deformation revealed the occurrence of twin initiation, twin broadening and slip. Fracture events either in the zirconium matrix or in second phase particles are also possible although not observed directly. A direct correlation was confirmed between twin initiations and emission signals. Work is proceeding on establishing a different correlation between emission signals and stress corrosion cracks

AE monitoring instrumentation for high performance superconducting dipoles and quadrupoles, Phase 2

Science.gov (United States)

Iwasa, Y.

1986-01-01

In the past year and a half, attention has been focused on the development of instrumentation for on-line monitoring of high-performance superconducting dipoles and quadrupoles. This instrumentation has been completed and satisfactorily demonstrated on a prototype Fermi dipole. Conductor motion is the principal source of acoustic emission (AE) and the major cause of quenches in the dipole, except during the virgin run when other sources are also present. The motion events are mostly microslips. The middle of the magnet is most susceptible to quenches. This result agrees with the peak field location in the magnet. In the virgin state the top and bottom of the magnet appeared acoustically similar but diverged after training, possibly due to minute structural asymmetry, for example differences in clamping and welding strength; however, the results do not indicate any major structural defects. There is good correlation between quench current and AE starting current. The correlation is reasonable if mechanical disturbances are indeed responsible for quench. Based on AE cumulative history, the average frictional power dissipation in the whole dipole winding is estimated to be approx. 10 (MU)W cm(-3). We expect to implement the following in the next phase of this project: Application of room-temperature techniques to detecting structural defects in the dipole; application of the system to other dipoles and quadrupoles in the same series to compare their performances; and further investigation of AE starting current approx. quench current relationship. Work has begun on the room temperature measurements. Preliminary Stress Wave Factor measurements have been made on a model dipole casing.

Calibrated acoustic emission system records M -3.5 to M -8 events generated on a saw-cut granite sample

Science.gov (United States)

McLaskey, Gregory C.; Lockner, David A.

2016-01-01

Acoustic emission (AE) analyses have been used for decades for rock mechanics testing, but because AE systems are not typically calibrated, the absolute sizes of dynamic microcrack growth and other physical processes responsible for the generation of AEs are poorly constrained. We describe a calibration technique for the AE recording system as a whole (transducers + amplifiers + digitizers + sample + loading frame) that uses the impact of a 4.76-mm free-falling steel ball bearing as a reference source. We demonstrate the technique on a 76-mm diameter cylinder of westerly granite loaded in a triaxial deformation apparatus at 40 MPa confining pressure. The ball bearing is dropped inside a cavity within the sample while inside the pressure vessel. We compare this reference source to conventional AEs generated during loading of a saw-cut fault in a second granite sample. All located AEs occur on the saw-cut surface and have moment magnitudes ranging from M −5.7 down to at least M −8. Dynamic events rupturing the entire simulated fault surface (stick–slip events) have measurable stress drop and macroscopic slip and radiate seismic waves similar to those from a M −3.5 earthquake. The largest AE events that do not rupture the entire fault are M −5.7. For these events, we also estimate the corner frequency (200–300 kHz), and we assume the Brune model to estimate source dimensions of 4–6 mm. These AE sources are larger than the 0.2 mm grain size and smaller than the 76 × 152 mm fault surface.

Acoustic emission from zirconium alloys during mechanical and fracture testing

International Nuclear Information System (INIS)

Coleman, C.E.

1986-10-01

The application of acoustic emission during the mechanical and fracture testing of zirconium alloys is reviewed. Acoustic emission is successful in following delayed hydride cracking quantitatively. It is especially useful when great sensitivity is required. Application to fatigue, tensile deformation and stress corrosion cracking appears promising but requires more work to separate phenomena before it can be used quantitatively. This report is based on an invited review for the American Society of Non-Destructive Testing Handbook: Volume 5, Acoustic Emission Testing

Holographic and acoustic emission evaluation of pressure vessels

International Nuclear Information System (INIS)

Boyd, D.M.

1980-01-01

Optical holographic interfereometry and acoustic emission monitoring were simultaneously used to evaluate two small, high pressure vessels during pressurization. The techniques provide pressure vessel designers with both quantitative information such as displacement/strain measurements and qualitative information such as flaw detection. The data from the holographic interferograms were analyzed for strain profiles. The acoustic emission signals were monitored for crack growth and vessel quality

A Comparative Study of the Monitoring of a Self Aligning Spherical Journal using Surface Vibration, Airborne Sound and Acoustic Emission

International Nuclear Information System (INIS)

Raharjo, P; Tesfa, B; Gu, F; Ball, A D

2012-01-01

A Self aligning spherical journal bearing is a plain bearing which has spherical surface contact that can be applied in high power industrial machinery. This type of bearing can accommodate a misalignment problem. The journal bearing faults degrade machine performance, decrease life time service and cause unexpected failure which are dangerous for safety issues. Non-intrusive measurements such as surface vibration (SV), airborne sound (AS) and acoustic emission (AE) measurement are appropriate monitoring methods for early stage journal bearing fault in low, medium and high frequency. This paper focuses on the performance comparison using SV, AS and AE measurements in monitoring a self aligning spherical journal bearing for normal and faulty (scratch) conditions. It examines the signals in the time domain and frequency domain and identifies the frequency ranges for each measurement in which significant changes are observed. The results of SV, AS and AE experiments indicate that the spectrum can be used to detect the differences between normal and faulty bearing. The statistic parameter shows that RMS value and peak value for faulty bearing is higher than normal bearing.

Acoustic emission monitoring of the bending under tension test

DEFF Research Database (Denmark)

Moghadam, Marcel; Sulaiman, Mohd Hafis Bin; Christiansen, Peter

2017-01-01

Preliminary investigations have shown that acoustic emission has promising aspects as an online monitoring technique for assessment of tribological conditions during metal forming as regards to determination of the onset of galling. In the present study the acoustic emission measuring technique h...... in BUT testing has been found to describe the frictional conditions during forming well and to allow for accurate assessment of the limits of lubrication....... been applied for online monitoring of the frictional conditions experienced during Bending Under Tension (BUT) testing. The BUT test emulates the forming conditions experienced when drawing sheet material over a die curvature as in deep drawing processes. Monitoring of the developed acoustic emission...

Nondestructive online testing method for friction stir welding using acoustic emission

Science.gov (United States)

Levikhina, Anastasiya

2017-12-01

The paper reviews the possibility of applying the method of acoustic emission for online monitoring of the friction stir welding process. It is shown that acoustic emission allows the detection of weld defects and their location in real time. The energy of an acoustic signal and the median frequency are suggested to be used as informative parameters. The method of calculating the median frequency with the use of a short time Fourier transform is applied for the identification of correlations between the defective weld structure and properties of the acoustic emission signals received during welding.

Continuous acoustic emission from aluminium

International Nuclear Information System (INIS)

Fenici, P.; Kiesewetter, N.; Schiller, P.

1976-01-01

Continuous acoustic emission of aluminum single crystals and polycrystals during tensile tests at constant cross-head speed and at room temperature is measured with a Root Mean Square Level recorder. By means of the Kaiser effect it is shown that the continuous emission is related to the plastic deformation. The plot of continuous emission against strain takes different shapes for pure single crystals, pure polycrystals and impure polycrystals. The measured voltages have about the same value for pure single and polycrystals and are considerably greater than that for impure polycrystals. A method is developed to distinguish between continuous emission and burst

Acoustic emission intrusion detector

International Nuclear Information System (INIS)

Carver, D.W.; Whittaker, J.W.

1980-01-01

An intrusion detector is provided for detecting a forcible entry into a secured structure while minimizing false alarms. The detector uses a piezoelectric crystal transducer to sense acoustic emissions. The transducer output is amplified by a selectable gain amplifier to control the sensitivity. The rectified output of the amplifier is applied to a Schmitt trigger circuit having a preselected threshold level to provide amplitude discrimination. Timing circuitry is provided which is activated by successive pulses from the Schmitt trigger which lie within a selected time frame for frequency discrimination. Detected signals having proper amplitude and frequency trigger an alarm within the first complete cycle time of a detected acoustical disturbance signal

Ellipsoidal reflector for measuring oto-acoustic emissions

DEFF Research Database (Denmark)

Epp, Bastian; Pulkki, Ville; Heiskanen, Vesa

2014-01-01

A truncated prolate ellipsoidal reflector having the ear canal of a listener at one focal point and large- diaphragm low-noise microphone at the other focal point is proposed for free-field recordings of oto-acoustic emissions. A prototype reflector consisting of three pieces is presented, which...... enables measuring the response of the system with different truncations. The response of the system is measured with a miniature loud- speaker, and proof-of-concept measurements of oto-acoustic emissions are presented. The effect of truncation and other physical parameters to the performance of the system...

Study of green state ceramics damage by acoustic emission

International Nuclear Information System (INIS)

Kerboul, Genevieve

1992-01-01

Dry pressing is a delicate operation of the conventional process of elaboration of ceramic materials as most of the detected defects in sintered products are appearing during it, this research thesis reports the study of ceramic powder forming by using the non destructive technique of acoustic emission to detect defects in pressed samples as soon as they initiate. An original signal processing system has also been designed to analyse the effective value of acoustic signals emitted during pressing on industrial hydraulic presses, but comprising a single tooling. Three powders have been tested: UO_2, Al_2O_3 and a UO_2-PuO_2 mixture. In a first part, the author recalls some elements regarding the fabrication of nuclear fuel, knowledge on powder pressing, and general principles of acoustic emission. She reports a feasibility study and then defines experimental conditions. In the second part, she presents acoustic emission periods during a pressing cycle, and reports the study of the response of flawless and flawed pressed samples. She reports the examination of their evolution with respect to powder nature and to fabrication process parameters. She reports a detailed analysis of acoustic emission parameters as a basis to define the principle of operation of an in situ and real time detection of flawed pressed samples [fr

Dynamic Mechanical Behavior of Dry and Water Saturated Igneous Rock with Acoustic Emission Monitoring

Directory of Open Access Journals (Sweden)

Jun Guo

2018-01-01

Full Text Available The uniaxial cyclic loading tests have been conducted to study the mechanical behavior of dry and water saturated igneous rock with acoustic emission (AE monitoring. The igneous rock samples are dried, naturally immersed, and boiled to get specimens with different water contents for the testing. The mineral compositions and the microstructures of the dry and water saturated igneous rock are also presented. The dry specimens present higher strength, fewer strains, and rapid increase of AE count subjected to the cyclic loading, which reflects the hard and brittle behavior and strong burst proneness of igneous rock. The water saturated specimens have lower peak strength, more accumulated strains, and increase of AE count during the cyclic loading. The damage of the igneous rocks with different water contents has been identified by the Felicity Ratio Analysis. The cyclic loading and unloading increase the dislocation between the mineral aggregates and the water-rock interactions further break the adhesion of the clay minerals, which jointly promote the inner damage of the igneous rock. The results suggest that the groundwater can reduce the burst proneness of the igneous rock but increase the potential support failure of the surrounding rock in igneous invading area. In addition, the results inspire the fact that the water injection method is feasible for softening the igneous rock and for preventing the dynamic disasters within the roadways and working faces located in the igneous intrusion area.

Acoustic emission monitoring during hydrotest of a thin wall pressure vessel

International Nuclear Information System (INIS)

Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

1976-01-01

Results are presented of the acoustic emission monitoring during hydrotests of a thin wall steel pressure vessel. Location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors used for acoustic source location was found to be very useful, and allowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be due mainly to stress release in weld seams

Acoustic emission monitoring of HFIR vessel during hydrostatic testing

International Nuclear Information System (INIS)

Friesel, M.A.; Dawson, J.F.

1992-08-01

This report discusses the results and conclusions reached from applying acoustic emission monitoring to surveillance of the High Flux Isotope Reactor vessel during pressure testing. The objective of the monitoring was to detect crack growth and/or fluid leakage should it occur during the pressure test. The report addresses the approach, acoustic emission instrumentation, installation, calibration, and test results

Self-Sensing of Single Carbon Fiber/Carbon Nanotube-Epoxy Composites Using Electro-Micromechanical Techniques and Acoustic Emission

International Nuclear Information System (INIS)

Park, Joung Man; Jang, Jung Hoon; Wang, Zuo Jia; Kwon, Dong Jun; Park, Jong Kyu; Lee, Woo Il

2010-01-01

Self-sensing on micro-failure, dispersion degree and relating properties, of carbon nanotube(CNT)/epoxy composites, were investigated using wettability, electro-micromechanical technique with acoustic emission(AE). Specimens were prepared from neat epoxy as well as composites with untreated and acid-treated CNT. Degree of dispersion was evaluated comparatively by measuring volumetric electrical resistivity and its standard deviation. Apparent modulus containing the stress transfer was higher for acid-treated CNT composite than for the untreated case. Applied cyclic loading responded well for a single carbon fiber/CNT-epoxy composite by the change in contact resistivity. The interfacial shear strength between a single carbon fiber and CNT-epoxy, determined in a fiber pullout test, was lower than that between a single carbon fiber and neat epoxy. Regarding on micro-damage sensing using electrical resistivity measurement with AE, the stepwise increment in electrical resistivity was observed for a single carbon fiber/CNT-epoxy composite. On the other hand, electrical resistivity increased infinitely right after the first carbon fiber breaks for a single carbon fiber/neat epoxy composite. The occurrence of AE events of added CNT composites was much higher than the neat epoxy case, due to microfailure at the interfaces by added CNTs

Changes in oto-acoustic emissions after exposure to live music

DEFF Research Database (Denmark)

Ordoñez, Rodrigo Pizarro; Hammershøi, Dorte; Voetmann, Jan

2012-01-01

Distortion Product Oto-acoustic Emissions (DPOAE) and Transient Evoked Oto-acoustic Emissions (TEOAE) were measured in subjects before and after attendance to live music. The changes measured were compared to the exposure levels measured at the position of the subject. The main objectives...

Acoustic emission detection with fiber optical sensors for dry cask storage health monitoring

Science.gov (United States)

Lin, Bin; Bao, Jingjing; Yu, Lingyu; Giurgiutiu, Victor

2016-04-01

The increasing number, size, and complexity of nuclear facilities deployed worldwide are increasing the need to maintain readiness and develop innovative sensing materials to monitor important to safety structures (ITS). In the past two decades, an extensive sensor technology development has been used for structural health monitoring (SHM). Technologies for the diagnosis and prognosis of a nuclear system, such as dry cask storage system (DCSS), can improve verification of the health of the structure that can eventually reduce the likelihood of inadvertently failure of a component. Fiber optical sensors have emerged as one of the major SHM technologies developed particularly for temperature and strain measurements. This paper presents the development of optical equipment that is suitable for ultrasonic guided wave detection for active SHM in the MHz range. An experimental study of using fiber Bragg grating (FBG) as acoustic emission (AE) sensors was performed on steel blocks. FBG have the advantage of being durable, lightweight, and easily embeddable into composite structures as well as being immune to electromagnetic interference and optically multiplexed. The temperature effect on the FBG sensors was also studied. A multi-channel FBG system was developed and compared with piezoelectric based AE system. The paper ends with conclusions and suggestions for further work.

Statistics of the acoustic emission signals parameters from Zircaloy-4 fuel cladding

International Nuclear Information System (INIS)

Oliveto, Maria E.; Lopez Pumarega, Maria I.; Ruzzante, Jose E.

2000-01-01

Statistic analysis of acoustic emission signals parameters: amplitude, duration and risetime was carried out. CANDU type Zircaloy-4 fuel claddings were pressurized up to rupture, one set of five normal pieces and six with defects included, acoustic emission was used on-line. Amplitude and duration frequency distributions were fitted with lognormal distribution functions, and risetime with an exponential one. Using analysis of variance, acoustic emission was appropriated to distinguish between defective and non-defective subsets. Clusters analysis applied on mean values of acoustic emission signal parameters were not effective to distinguish two sets of fuel claddings studied. (author)

Acoustic emission during the ferroelectric transition Pm3{sup ¯}m to P4mm in BaTiO{sub 3} and the ferroelastic transition R3{sup ¯}m-C2/c in Pb{sub 3}(PO{sub 4}){sub 2}

Energy Technology Data Exchange (ETDEWEB)

Salje, E. K. H. [Department of Earth Sciences, University of Cambridge, Cambridge CB2 3EQ (United Kingdom); Dul' kin, E.; Roth, M. [Department of Applied Physics, The Hebrew University of Jerusalem, Jerusalem 91904 (Israel)

2015-04-13

Acoustic emission (AE) spectroscopy without frequency filtering (∼broadband AE) and moderate time integration is shown to be sensitive enough to allow the investigation of subtle nano-structural changes in ferroelectric BaTiO{sub 3} and ferroelastic Pb{sub 3}(PO{sub 4}){sub 2}. AE signals during weak phase transitions are compatible with avalanche statistics as observed previously in large-strain systems. While the data are too sparse to determine avalanche exponents, they are well suited to determine other thermodynamic parameters such as transition temperatures and critical stresses.

In-situ Monitoring of Sub-cooled Nucleate Boiling on Fuel Cladding Surface in Water at 1 bar and 130 bars using Acoustic Emission Method

Energy Technology Data Exchange (ETDEWEB)

Baek, Seung Heon; Wu, Kaige; Shim, Hee-Sang; Lee, Deok Hyun; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Crud deposition increases through a sufficient corrosion product supply around the steam-liquid interface of a boiling bubble. Therefore, the understanding of this SNB phenomenon is important for effective and safe operation of nuclear plants. The experimental SNB studies have been performed in visible conditions at a low pressure using a high speed video camera. Meanwhile, an acoustic emission (AE) method is an on-line non-destructive evaluation method to sense transient elastic wave resulting from a rapid release of energy within a dynamic process. Some researchers have investigated boiling phenomena using the AE method. However, their works were performed at atmospheric pressure conditions. Therefore, the objective of this work is for the first time to detect and monitor SNB on fuel cladding surface in simulated PWR primary water at 325 .deg. C and 130 bars using an AE technique. We successfully observed the boiling AE signals in primary water at 1 bar and 130 bars using AE technique. Visualization test was performed effectively to identify a correlation between water boiling phenomenon and AE signals in a transparent glass cell at 1 bar, and the boiling AE signals were in good agreement with the boiling behavior. Based on the obtained correlations at 1 bar, the AE signals obtained at 130 bars were analyzed. The boiling density and size of the AE signals at 130 bars were decreased by the flow parameters. However, overall AE signals showed characteristics and a trend similar to the AE signals at 1 bar. This indicates that boiling AE signals are detected successfully at 130 bars, and the AE technique can be effectively implemented in non-visualized condition at high pressures.

Evaluation of the use of envelope analysis and DWT on AE signals generated from degrading shafts

International Nuclear Information System (INIS)

Gu, Dongsik; Kim, Jaegu; Kelimu, Tulugan; Huh, Sun-Chul; Choi, Byeong-Keun

2012-01-01

Vibration analysis is widely used in machinery diagnosis. Wavelet transforms and envelope analysis, which have been implemented in many applications in the condition monitoring of machinery, are applied in the development of a condition monitoring system for early detection of faults generated in several key components of machinery. Early fault detection is a very important factor in condition monitoring and a basic component for the application of condition-based maintenance (CBM) and predictive maintenance (PM). In addition, acoustic emission (AE) sensors have specific characteristics that are highly sensitive to high-frequency and low-energy signals. Therefore, the AE technique has been applied recently in studies on the early detection of failure. In this paper, AE signals caused by crack growth on a rotating shaft were captured through an AE sensor. The AE signatures were pre-processed using the proposed signal processing method, after which power spectrums were generated from the FFT results. In the power spectrum, some peaks from fault frequencies were presented. According to the results, crack growth in rotating machinery can be considered and detected using an AE sensor and the signal processing method.

Detection of ductile crack initiation by acoustic emission testing

International Nuclear Information System (INIS)

Richter, H.; Boehmert, J.; Viehrig, H.W.

1998-08-01

A Charpy impact test equipment is described permitting simultaneous measurement of impact force, crack tip opening, acoustic emissions and magnetic emissions. The core of the equipment is an inverted pendulum ram impact testing machine and the tests have been performed with laterally notched, pre-fatigue ISO-V specimens made of steels of various strength and toughness properties. The tests are intended to ascertain whether the acoustic emission method is suitable for detecting steady crack initiation in highly ductile steels. (orig./CB) [de

Acoustic emission from hydrogen saturated Type 304L stainless steel

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1978-01-01

Acoustic emission is attributed to energy release within a material body by localized plastic deformation or failure processes. The elastic stress waves may come from slip band formation, mechanical twinning, martensite transformation, or crack propagation. Each of these processes has slightly different acoustic characteristics allowing for easy identification. Acoustic emission was monitored during tensile tests of Type 304L austenitic stainless steel to explore the applicability of the technique to hydrogen-assisted fracture

Analysis of the conical piezoelectric acoustic emission transducer

Czech Academy of Sciences Publication Activity Database

Červená, Olga; Hora, Petr

2008-01-01

Roč. 2, č. 1 (2008), s. 13-24 ISSN 1802-680X R&D Projects: GA ČR GA101/06/1689 Institutional research plan: CEZ:AV0Z20760514 Keywords : acoustic emission * conical transducer * FEM Subject RIV: BI - Acoustics

Considerations for acoustic emission monitoring of spherical Kevlar/epoxy composite pressure vessels

Science.gov (United States)

Hamstad, M. A.; Patterson, R. G.

1977-01-01

We are continuing to research the applications of acoustic emission testing for predicting burst pressure of filament-wound Kevlar 49/epoxy pressure vessels. This study has focused on three specific areas. The first area involves development of an experimental technique and the proper instrumentation to measure the energy given off by the acoustic emission transducer per acoustic emission burst. The second area concerns the design of a test fixture in which to mount the composite vessel so that the acoustic emission transducers are held against the outer surface of the composite. Included in this study area is the calibration of the entire test setup including couplant, transducer, electronics, and the instrument measuring the energy per burst. In the third and final area of this study, we consider the number, location, and sensitivity of the acoustic emission transducers used for proof testing composite pressure vessels.

Status reports on developments and applications of acoustic emission analysis. Lectures

International Nuclear Information System (INIS)

1994-01-01

The 25 lectures give a survey of the field of acoustic emission analysis. After a state-of-the-art report, the 4 new SE regulations of the DGZfP are presented which will standardize the applications of acoustic emission analysis. Acoustic emission sources and signal processing, including 3D detection, are discussed in 5 papers. After this, the practical applications of acoustic emission analysis are discussed in detail: Testing of gas tanks, inspection of storage container bottoms, reinforced concrete (3D analysis during extension testing), polymer-impregnated concrete, glass (testing up to 90 MHz), ceramics (thermoshock behaviour), fibre-reinforced plastics (4 contributions), PVD films, rock (analysis of workability and structure), glued joints between metals, monitoring of laser beam welding, metal cutting, and drying of cut wood. (orig.) [de

Acoustic Emission Measurements for Tool Wear Evaluation in Drilling

Science.gov (United States)

Gómez, Martín P.; Migliori, Julio; Ruzzante, José E.; D'Attellis, Carlos E.

2009-03-01

In this work, the tool condition in a drilling process of SAE 1040 steel samples was studied by means of acoustic emission. The studied drill bits were modified with artificial and real failures, such as different degrees of wear in the cutting edge and in the outer corner. Some correlation between mean power of the acoustic emission parameters and the drill bit wear condition was found.

Acoustic emission by self-organising effects of micro-hollow cathode discharges

Science.gov (United States)

Kotschate, Daniel; Gaal, Mate; Kersten, Holger

2018-04-01

We designed micro-hollow cathode discharge prototypes under atmospheric pressure and investigated their acoustic characteristics. For the acoustic model of the discharge, we correlated the self-organisation effect of the current density distribution with the ideal model of an acoustic membrane. For validation of the obtained model, sound particle velocity spectroscopy was used to detect and analyse the acoustic emission experimentally. The results have shown a behaviour similar to the ideal acoustic membrane. Therefore, the acoustic excitation is decomposable into its eigenfrequencies and predictable. The model was unified utilising the gas exhaust velocity caused by the electrohydrodynamic force. The results may allow a contactless prediction of the current density distribution by measuring the acoustic emission or using the micro-discharge as a tunable acoustic source for specific applications as well.

Acoustic emission measurement during instrumented impact tests

International Nuclear Information System (INIS)

Crostack, H.A.; Engelhardt, A.H.

1983-01-01

Results of instrumented impact tests are discussed. On the one hand the development of the loading process at the hammer tup was recorded by means of a piezoelectric transducer. This instrumentation supplied a better representation of the load versus time than the conventional strain gauges. On the other hand the different types of acoustic emission occurring during a test could be separated. The acoustic emission released at the impact of the hammer onto the specimen is of lower frequency and its spectrum is strongly decreasing with increasing frequency. Plastic deformation also emits signals of lower frequency that are of quasi-continuous character. Both signal types can be discriminated by filtering. As a consequence typical burst signal were received afterwards that can be correlated with crack propagation. Their spectra exhibit considerable portions up to about 1.9 MHz. The development in time of the burst signals points to the kind of crack propagation resp. its sequence of appearance. However, definitive comparison between load and acoustic emission should become possible, only when the disadvantages of the common load measurement can be reduced, e.g. by determining the load directly at the specimen instead of the hammer tup

Acoustic emission generated by dislocation mechanisms during the deformation of metals

International Nuclear Information System (INIS)

Heiple, C.R.

1978-01-01

Acoustic emission is a transient elastic wave generated by the rapid release of energy within a material. A wide variety of mechanisms have been proposed as possible sources of acoustic emission. Proposed mechanisms have included crack propagation, precipitate fracture, twin formation, martensite formation, dislocation motion and/or multiplication. This paper is concerned with acoustic emission generated by dislocation mechanisms operating during plastic deformation. Twinning and martensitic phase transformations are excluded even though dislocation motion is involved in the nucleation and growth of twins and the growth of martensite

Acoustic emission generated by dislocation mechanisms during the deformation of metals

Energy Technology Data Exchange (ETDEWEB)

Heiple, C.R.

1978-01-01

Acoustic emission is a transient elastic wave generated by the rapid release of energy within a material. A wide variety of mechanisms have been proposed as possible sources of acoustic emission. Proposed mechanisms have included crack propagation, precipitate fracture, twin formation, martensite formation, dislocation motion and/or multiplication. This paper is concerned with acoustic emission generated by dislocation mechanisms operating during plastic deformation. Twinning and martensitic phase transformations are excluded even though dislocation motion is involved in the nucleation and growth of twins and the growth of martensite.

Acoustic emission experiments for PHWR technology development

International Nuclear Information System (INIS)

Pellionisz, P.; Jha, S.K.; Goswami, G.L.

1992-06-01

An Indian-Hungarian joint research project has been started with the aim of applying acoustic emission testing to solve specific problems of nuclear power plants. Acoustic emission measurement and analyzing instrumentation and software have been provided by the Hungarian side, while the measurements have been performed at the Bhabha Atomic Research Centre (BARC), India. The first task of the project was to check the capability of the method for leakage detection and shuttle movement monitoring of Pressurized Heavy Water Reactors (PHWR), and for monitoring manufacturing processes as laser welding. The preliminary measurements and results are presented. (R.P.) 15 refs.; 11 figs.; 3 tabs

Acoustic emission monitoring during hydrotests of a thin wall pressure vessel

International Nuclear Information System (INIS)

Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

1975-01-01

The results are presented of an acoustic emission monitoring performed during hydrotests of a thin wall steel pressure vessel. The location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors instrumentation system used for acoustic source location was found to be useful, and alllowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be mainly due to stress release in weld seams. (Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.)

Correlation between acoustic emission and microstructure. Final technical report

International Nuclear Information System (INIS)

Mukherjee, A.K.; Bunch, R.

1977-01-01

Acoustic emission from pure metals undergoing deformation is caused by dislocation unpinning and can be described by a theory which was a modified version of Gilman's mobile dislocation density theory. Acoustic emission from alloys can be dislocation related, but is primarily due to inclusion fracture. Factors affecting this include inclusion size, inclusion density, and the stress state. Inclusions crack more frequently during tensile testing than during fracture toughness testing

A Comparative Experimental Study on Identification of Defect Severity in Rolling Element Bearings using Acoustic Emission and Vibration Analysis

Directory of Open Access Journals (Sweden)

V.V. Rao

2015-06-01

Full Text Available This paper describes the comparison between Vibration Analysis (VA and Acoustic Emission (AE method to predict the defect severity in rolling element bearings with respect to the gradual increase of defect size. In bearing fault diagnosis vibration based methods are very popular, but the signals acquired by its transducers from the bearings are distorted by other faults and mechanical noise from the equipment. Vibration based methods are effective when the defect in the bearings has already become severe. AE is a non destructive testing (NDT technique used in structural health monitoring and its application for bearing defect diagnosis is gaining momentum as an alternate diagnostic tool because of its inherent high signal-to-noise-ratio (SNR. A bearing test rig was designed and set up to study the various defects in rolling element bearings in real environment. In earlier cases, though the researchers studied on different types of seeded defects with random sizes, they could not ascertain the correlation between their defect sizes and the vibration amplitude. The experimental investigation reported in this paper is centered on seeded defect of same type with gradual increase of its size on outer race of radially loaded cylindrical roller bearings and running the defective bearing at different speeds and loads. Data acquired through AE & vibration probes simultaneously for better diagnosis. Comparisons between AE and VA over a range of speed and load conditions at gradual increase of defect size are presented and from them it is concluded that AE method is superior to identify the severity of defect.

Development of an incipient rotor crack detection method by acoustic emission techniques

International Nuclear Information System (INIS)

Le Reverend, D.; Massouri, M.H.

1988-01-01

The objective of the program presented is to develop a method of detection and monitoring of crack growth in machine rotor by application of acoustic emission techniques. This program is performed by R and D Division of Electricite de France, jointly with INSA de Lyon. The first task of the program is relative to the characterization of acoustic emission during a progressive tensile test performed on a NCT specimen. The second task of the program deals with the experimentation of acoustic emission techniques for the monitoring of a specimen during cycling bending tests. The last task of the program is relative to evaluation of application of acoustic emission techniques for a small rotor integrity monitoring during fatigue rotation tests [fr

Acoustic emission on stressed concrete

International Nuclear Information System (INIS)

Jamet, P.; Birac, C.; Prunelle, D. de; Contre, M.; Astruc, M.; Kavyrchine, M.

1983-08-01

In a first part of this study, a comparison is made between the mechanical behaviour and the acoustic emission measurements on laboratory specimen during four points bending tests. The specimen were made of plain or/and reinforced concrete. The second part confirms, on real reinforced beams, the laboratory study results

Delamination of plasters applied to historical masonry walls: analysis by acoustic emission technique and numerical model

Science.gov (United States)

Grazzini, A.; Lacidogna, G.; Valente, S.; Accornero, F.

2018-06-01

Masonry walls of historical buildings are subject to rising damp effects due to capillary or rain infiltrations, which in the time produce decay and delamination of historical plasters. In the restoration of masonry buildings, the plaster detachment frequently occurs because of mechanical incompatibility in repair mortar. An innovative laboratory procedure is described for test mechanical adhesion of new repair mortars. Compression static tests were carried out on composite specimens stone block-repair mortar, which specific geometry can test the de-bonding process of mortar in adherence with a stone masonry structure. The acoustic emission (AE) technique was employed for estimating the amount of energy released from fracture propagation in adherence surface between mortar and stone. A numerical simulation was elaborated based on the cohesive crack model. The evolution of detachment process of mortar in a coupled stone brick-mortar system was analysed by triangulation of AE signals, which can improve the numerical model and predict the type of failure in the adhesion surface of repair plaster. Through the cohesive crack model, it was possible to interpret theoretically the de-bonding phenomena occurring at the interface between stone block and mortar. Therefore, the mechanical behaviour of the interface is characterized.

Energy based source location by using acoustic emission for damage detection in steel and composite CNG tank

Energy Technology Data Exchange (ETDEWEB)

Kim, Il Sik; Han, Byeong Hee; Park, Choon Su; Yoon, Dong Jin [Center for Safety Measurements, Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)

2015-10-15

Acoustic emission (AE) is an effective nondestructive test that uses transient elastic wave generated by the rapid release of energy within a material to detect any further growth or expansion of existing defects. Over the past decades, because of environmental issues, the use of compressed natural gas (CNG) as an alternative fuel for vehicles is increasing because of environmental issues. For this reason, the importance and necessity of detecting defects on a CNG fuel tank has also come to the fore. The conventional AE method used for source location is highly affected by the wave speed on the structure, and this creates problems in inspecting a composite CNG fuel tank. Because the speed and dispersion characteristics of the wave are different according to direction of structure and laminated layers. In this study, both the conventional AE method and the energy based contour map method were used for source location. This new method based on pre-acquired D/B was used for overcoming the limitation of damage localization in a composite CNG fuel tank specimen which consists of a steel liner cylinder overwrapped by GFRP. From the experimental results, it is observed that the damage localization is determined with a small error at all tested points by using the energy based contour map method, while there were a number of mis-locations or large errors at many tested points by using the conventional AE method. Therefore, the energy based contour map method used in this work is more suitable technology for inspecting composite structures.

Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

Energy Technology Data Exchange (ETDEWEB)

Huang, Jun-Lin; Zhou, Ke-Yi, E-mail: boiler@seu.edu.cn; Xu, Jian-Qun [Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, Jiangsu Province (China); Wang, Xin-Meng; Tu, Yi-You [School of Materials Science and Engineering, Southeast University, Nanjing 210096, Jiangsu Province (China)

2014-07-28

Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

Science.gov (United States)

Huang, Jun-Lin; Zhou, Ke-Yi; Wang, Xin-Meng; Tu, Yi-You; Xu, Jian-Qun

2014-07-01

Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

International Nuclear Information System (INIS)

Huang, Jun-Lin; Zhou, Ke-Yi; Xu, Jian-Qun; Wang, Xin-Meng; Tu, Yi-You

2014-01-01

Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

Continuous and recurrent testing of acoustic emission sensors

International Nuclear Information System (INIS)

Sause, Markus G.R.; Schmitt, Stefan; Potstada, Philipp

2017-01-01

In many fields of application of acoustic emission, the testing can lead to a lasting change in the sensor characteristics. This can be caused by mechanical damage, thermal stress or use under aggressive environmental conditions. Irrespective of visually testable damages of the sensors, a shift in the spectral sensitivity, a reduction in the absolute sensitivity or a reduction in the signal-to-noise ratio can occur. During the test, this requires a possibility to periodically check the sensors, including the coupling aids used. For recurring testing, recommendations are given in Directive SE 02 ''Verification of acoustic emission sensors and their coupling in the laboratory''. This paper discusses possibilities for continuous monitoring of the sensors during the test and presents an application example for the partly automated recurring testing of acoustic emission sensors using Directive SE 02. For this purpose, a test stand for the supply of the sensors to be tested was constructed and the signal recording and data reduction implemented in freely available software programs. The operating principle is demonstrated using selected case studies. [de

Use of Statistical Analysis of Acoustic Emission Data on Carbon-Epoxy COPV Materials-of-Construction for Enhanced Felicity Ratio Onset Determination

Science.gov (United States)

Abraham, Arick Reed A.; Johnson, Kenneth L.; Nichols, Charles T.; Saulsberry, Regor L.; Waller, Jess M.

2012-01-01

Broadband modal acoustic emission (AE) data were acquired during intermittent load hold tensile test profiles on Toray T1000G carbon fiber-reinforced epoxy (C/Ep) single tow specimens. A novel trend seeking statistical method to determine the onset of significant AE was developed, resulting in more linear decreases in the Felicity ratio (FR) with load, potentially leading to more accurate failure prediction. The method developed uses an exponentially weighted moving average (EWMA) control chart. Comparison of the EWMA with previously used FR onset methods, namely the discrete (n), mean (n (raised bar)), normalized (n%) and normalized mean (n(raised bar)%) methods, revealed the EWMA method yields more consistently linear FR versus load relationships between specimens. Other findings include a correlation between AE data richness and FR linearity based on the FR methods discussed in this paper, and evidence of premature failure at lower than expected loads. Application of the EWMA method should be extended to other composite materials and, eventually, composite components such as composite overwrapped pressure vessels. Furthermore, future experiments should attempt to uncover the factors responsible for infant mortality in C/Ep strands.

The effect of CO{sub 2} saturation on mechanical properties of Australian black coal using acoustic emission

Energy Technology Data Exchange (ETDEWEB)

P.G. Ranjit; D. Jasinge; S.K. Choi; M. Mehic; B. Shannon [Monash University (Australia). Department of Civil Engineering

2010-08-15

Acoustic emission (AE) methods are now widely used for damage evaluation. For a better understanding of the damage mechanics of materials such as rocks, AE has been used to monitor stresses which induce crack closure, crack initiation and crack damage. In the present study, an AE system was used to study the damage behaviour of some Australian black coal samples subjected to uniaxial compression. Several samples were left in a container filled with 100% carbon dioxide (CO{sub 2}) at a certain pressure for 72 h prior to testing. The results were compared with samples which had only been exposed to the atmosphere to see if CO{sub 2} had any adverse effect on the strength of coal. Strain gauges were installed on the samples and the measured axial and volumetric strains were studied in conjunction with the AE counts. The AE method was successfully used for detecting the onset of crack initiation and the crack damage stress threshold of the black coal samples. Of the coal samples examined, crack initiation and crack closure of the samples subjected to saturation with CO{sub 2} occurred at stress corresponding to a higher percentage of the peak strength when compared to the samples which had only been exposed to atmospheric conditions. However, crack damage occurred at a higher percentage of peak strength and the average peak strength showed a higher value for samples in atmospheric condition when compared to CO{sub 2} saturated samples. The results show that sorption of CO{sub 2} can cause a reduction in strength of the black coal samples when tested under uniaxial compression. As the coal samples were highly inhomogeneous more tests are required in order to be able to confirm whether the adsorption of CO{sub 2} will cause strength reduction in coal and to identify the actual underlying mechanisms. 36 refs., 8 figs., 2 tabs.

Integrated interpretation of AE clusters and fracture system in Hijiori HDR artificial reservoir; Hijiori koon gantai jinko choryuso no AE cluster to kiretsu system ni kansuru togoteki kaishaku

Energy Technology Data Exchange (ETDEWEB)

Tezuka, K [Japan Petroleum Exploration Corp., Tokyo (Japan); Niitsuma, H [Tohoku University, Sendai (Japan)

1997-05-27

With regard to a fracture system in the Hijiori hot dry rock artificial reservoir, an attempt was made on an interpretation which integrates different data. Major factors that characterize development and performance of an artificial reservoir are composed of a fracture system in rocks, which acts as circulating water paths, a heat exchange face and a reservoir space. The system relates not only with crack density distribution, but also with cracks activated by water pressure fracturing, cracks generating acoustic emission (AE), and cracks working as major flow paths, all of which are characterized by having respective behaviors and roles. Characteristics are shown on AE cluster distribution, crack distribution, production zone and estimated stress fields. Mutual relationship among these elements was discussed based on the Coulomb`s theory. The most important paths are characterized by distribution of slippery cracks. Directions and appearance frequencies of the slippery cracks affect strongly directionality of the paths, which are governed by distribution of the cracks (weak face) and stress field. Among the slippery cracks, cracks that generate AE are cracks that release large energy when a slip occurs. Evaluation on slippery crack distribution is important. 7 refs., 8 figs.

Acoustic Emission Sensing for Maritime Diesel Engine Performance and Health

Science.gov (United States)

2016-05-01

system does not provide direct current power to the preamplifier, equivalent pre-amplifiers with external power inputs were purchased , but the... behaviour of piston ring/cylinder liner interaction in diesel engines using acoustic emission. Tribology International 39 (12) 12 / 01 / 1634-1642...diesel engine using in-cylinder pressure and acoustic emission techniques. Dyanmics for Sustainable Engineering 1 454-463 26. Lowe, D. P., et al

Acoustic emission monitoring from a lab scale high shear granulator--a novel approach.

Science.gov (United States)

Watson, N J; Povey, M J W; Reynolds, G K; Xu, B H; Ding, Y

2014-04-25

A new approach to the monitoring of granulation processes using passive acoustics together with precise control over the granulation process has highlighted the importance of particle-particle and particle-bowl collisions in acoustic emission. The results have shown that repeatable acoustic results could be obtained but only when a spray nozzle water addition system was used. Acoustic emissions were recorded from a transducer attached to the bowl and an airborne transducer. It was found that the airborne transducer detected very little from the granulation and only experienced small changes throughout the process. The results from the bowl transducer showed that during granulation the frequency content of the acoustic emission shifted towards the lower frequencies. Results from the discrete element model indicate that when larger particles are used the number of collisions the particles experience reduces. This is a result of the volume conservation methodology used in this study, therefore larger particles results in less particles. These simulation results coupled with previous theoretical work on the frequency content of an impacting sphere explain why the frequency content of the acoustic emissions reduces during granule growth. The acoustic system used was also clearly able to identify when large over-wetted granules were present in the system, highlighting its benefit for detecting undesirable operational conditions. High-speed photography was used to study if visual changes in the granule properties could be linked with the changing acoustic emissions. The high speed photography was only possible towards the latter stages of the granulation process and it was found that larger granules produced a higher magnitude of acoustic emission across a broader frequency range. Copyright © 2014 Elsevier B.V. All rights reserved.

Modeling the complexity of acoustic emission during intermittent plastic deformation: Power laws and multifractal spectra.

Science.gov (United States)

Kumar, Jagadish; Ananthakrishna, G

2018-01-01

Scale-invariant power-law distributions for acoustic emission signals are ubiquitous in several plastically deforming materials. However, power-law distributions for acoustic emission energies are reported in distinctly different plastically deforming situations such as hcp and fcc single and polycrystalline samples exhibiting smooth stress-strain curves and in dilute metallic alloys exhibiting discontinuous flow. This is surprising since the underlying dislocation mechanisms in these two types of deformations are very different. So far, there have been no models that predict the power-law statistics for discontinuous flow. Furthermore, the statistics of the acoustic emission signals in jerky flow is even more complex, requiring multifractal measures for a proper characterization. There has been no model that explains the complex statistics either. Here we address the problem of statistical characterization of the acoustic emission signals associated with the three types of the Portevin-Le Chatelier bands. Following our recently proposed general framework for calculating acoustic emission, we set up a wave equation for the elastic degrees of freedom with a plastic strain rate as a source term. The energy dissipated during acoustic emission is represented by the Rayleigh-dissipation function. Using the plastic strain rate obtained from the Ananthakrishna model for the Portevin-Le Chatelier effect, we compute the acoustic emission signals associated with the three Portevin-Le Chatelier bands and the Lüders-like band. The so-calculated acoustic emission signals are used for further statistical characterization. Our results show that the model predicts power-law statistics for all the acoustic emission signals associated with the three types of Portevin-Le Chatelier bands with the exponent values increasing with increasing strain rate. The calculated multifractal spectra corresponding to the acoustic emission signals associated with the three band types have a maximum

AE analysis of delamination crack propagation in carbon fiber-reinforced polymer materials

Energy Technology Data Exchange (ETDEWEB)

Yoon, Sang Jae; Arakawa, Kazuo [Kyushu University, kasuga (Japan); Chen, Dingding [National University of Defense Technology, Changsha (China); Han, Seung Wook; Choi, Nak Sam [Hanyang University, Seoul (Korea, Republic of)

2015-01-15

Delamination fracture behavior was investigated using acoustic emission (AE) analysis on carbon fiber-reinforced polymer (CFRP) samples manufactured using vacuum-assisted resin transfer molding (VARTM). CFRP plate was fabricated using unidirectional carbon fiber fabric with a lay-up of six plies [+30/-30]6 , and a Teflon film was inserted as a starter crack. Test pieces were sectioned from the inlet and vent of the mold, and packed between two rectangular epoxy plates to load using a universal testing machine. The AE signals were monitored during tensile loading using two sensors. The average tensile load of the inlet specimens was slightly larger than that of the vent specimens; however, the data exhibited significant scattering due to non-uniform resin distribution, and there was no statistically significant different between the strength of the samples sectioned from the inlet or outlet of the mold. Each of the specimens exhibited similar AE characteristics, regardless of whether they were from the inlet or vent of the mold. Four kinds of damage mechanism were observed: micro-cracking, fiber-resin matrix debonding, fiber pull-out, and fiber failure; and three stages of the crack propagation process were identified.

Acoustic Emission Analysis of Prestressed Concrete Structures

Science.gov (United States)

Elfergani, H. A.; Pullin, R.; Holford, K. M.

2011-07-01

Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

Acoustic Emission Analysis of Prestressed Concrete Structures

International Nuclear Information System (INIS)

Elfergani, H A; Pullin, R; Holford, K M

2011-01-01

Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

Coating adherence in galvanized steel assessed by acoustic emission wavelet analysis

International Nuclear Information System (INIS)

Gallego, Antolino; Gil, Jose F.; Vico, Juan M.; Ruzzante, Jose E.; Piotrkowski, Rosa

2005-01-01

Coating-substrate adherence in galvanized steel is evaluated by acoustic emission wavelet analysis in scratch tests on hot-dip galvanized samples. The acoustic emission results are compared with optical and electron microscopy observations in order to understand coating features related to adherence and to establish criteria aimed at improving the manufacture process

Lathe stability charts via acoustic emission monitoring | Keraita ...

African Journals Online (AJOL)

... from showing the borderlines of stability, such charts can be used to identify the necessary changes required to eliminate chatter at minimum or no loss of production. The signal parameters investigated include AE mean intensity level, the skew and kurtosis of the power spectrum; as well as the count rate of the emissions.

Probe beam deflection technique as acoustic emission directionality sensor with photoacoustic emission source.

Science.gov (United States)

Barnes, Ronald A; Maswadi, Saher; Glickman, Randolph; Shadaram, Mehdi

2014-01-20

The goal of this paper is to demonstrate the unique capability of measuring the vector or angular information of propagating acoustic waves using an optical sensor. Acoustic waves were generated using photoacoustic interaction and detected by the probe beam deflection technique. Experiments and simulations were performed to study the interaction of acoustic emissions with an optical sensor in a coupling medium. The simulated results predict the probe beam and wavefront interaction and produced simulated signals that are verified by experiment.

Evaluation of damage accumulation behavior and strength anisotropy of NITE SiC/SiC composites by acoustic emission, digital image correlation and electrical resistivity monitoring

International Nuclear Information System (INIS)

Nozawa, Takashi; Ozawa, Kazumi; Asakura, Yuuki; Kohyama, Akira; Tanigawa, Hiroyasu

2014-01-01

Understanding the cracking process of the composites is essential to establish the design basis for practical applications. This study aims to investigate the damage accumulation process and its anisotropy for nano-infiltration transient eutectic sintered (NITE) SiC/SiC composites by various characterization techniques such as the acoustic emission (AE), digital image correlation (DIC) and electrical resistivity (ER) measurements. Cracking behavior below the proportional limit stress (PLS) was specifically addressed. Similar to the other generic SiC/SiC composites, the 1st AE event was identified below the PLS for NITE SiC/SiC composites with a dependency of fabric orientation. The DIC results support that the primary failure mode depending on fiber orientation affected more than the other minor modes did. Detailed AE waveform analysis by wavelet shows a potential to classify the failure behavior depending on architecture. Cracking below the PLS is a potential concern in component deign but the preliminary ER measurements imply that the impact of cracking below the PLS on composite function was limited

Investigation into some regularities in acoustic emission during deformation of the 16 GNMA steel

International Nuclear Information System (INIS)

Chelyshev, N.A.; Chervov, G.A.; Petrov, V.I.; Yakovenko, V.S.; Kazakov, V.V.

1981-01-01

A device with variable band of transmission and regulated width of emission band (3-20 kHz) is the most optimal variant of acoustic emission recorder. Change of signal registration frequency of acoustic emission results in change of both qualitative and quantitative peculiarities of summary emission during deformation. A zone of elastic deformation transition to elastic-plastic for the given steel is well marked out according to the data of summary acoustic emission and intensity of signals. Application of devices with variable registration frequency requires usage of wide-band transformers [ru

System for detecting acoustic emissions in multianvil experiments: Application to deep seismicity in the Earth

International Nuclear Information System (INIS)

Jung, Haemyeong; Fei Yingwei; Silver, Paul G.; Green, Harry W.

2006-01-01

One of the major goals in the experimental study of deep earthquakes is to identify slip instabilities at high pressure and high temperature (HPHT) that might be responsible for the occurrence of earthquakes. Detecting acoustic emissions from a specimen during faulting provides unique constraints on the instability process. There are few experimental studies reporting acoustic emissions under HPHT conditions, due to technical challenges. And those studies have used only one or at most two acoustic sensors during the experiments. Such techniques preclude the accurate location of the acoustic emission source region and thus the ability to distinguish real signal from noise that may be coming from outside the sample. We have developed a system for detecting acoustic emissions at HPHT. Here we present a four-channel acoustic emission detecting system working in the HPHT octahedral multianvil apparatus. Each channel has high resolution (12 bits) and a sampling rate of 30 MHz. In experiments at the pressures up to 6 GPa and temperatures up to 770 deg. C, we have observed acoustic emissions under various conditions. Analyzing these signals, we are able to show that this system permits us to distinguish between signal and noise, locate the source of the acoustic emission, and obtain reliable data on the radiation pattern. This system has greatly improved our ability to study faulting instabilities under high pressure and high temperature

Acoustic emission from fuel pellets in a simulated reactor environment

International Nuclear Information System (INIS)

Kupperman, D.S.; Kennedy, C.R.; Reimann, K.J.

1977-01-01

Thermal-shock damage of nuclear reactor fuel pellets in a simulated reactor environment has been correlated with acoustic-emission data obtained from sensors placed on extensions of the electrical feedthroughs. Ringdown counts, rms output data, and event-location data has been acquired for experiments carried out with single pellets as well as multiple pellet stacks. These tests have shown that acoustic-emission monitoring can provide information indicating the onset and the extent of cracking

Detection method based on Kalman filter for high speed rail defect AE signal on wheel-rail rolling rig

Science.gov (United States)

Hao, Qiushi; Shen, Yi; Wang, Yan; Zhang, Xin

2018-01-01

Nondestructive test (NDT) of rails has been carried out intermittently in traditional approaches, which highly restricts the detection efficiency under rapid development of high speed railway nowadays. It is necessary to put forward a dynamic rail defect detection method for rail health monitoring. Acoustic emission (AE) as a practical real-time detection technology takes advantage of dynamic AE signal emitted from plastic deformation of material. Detection capacities of AE on rail defects have been verified due to its sensitivity and dynamic merits. Whereas the application under normal train service circumstance has been impeded by synchronous background noises, which are directly linked to the wheel speed. In this paper, surveys on a wheel-rail rolling rig are performed to investigate defect AE signals with varying speed. A dynamic denoising method based on Kalman filter is proposed and its detection effectiveness and flexibility are demonstrated by theory and computational results. Moreover, after comparative analysis of modelling precision at different speeds, it is predicted that the method is also applicable for high speed condition beyond experiments.

Electromagnetically induced acoustic emission—novel NDT technique for damage evaluation

Science.gov (United States)

Finkel, P.; Godinez, V.; Miller, R.; Finlayson, R.

2001-04-01

A recently developed electromagnetically induced acoustic emission technique (EM AE) which can be used for damage assessment of thin walled conducting structures is described. This technique allows a structure to be loaded locally by applying an electromagnetic field in order to produce an AE response, which may be captured by conventional or fiber optic (FO) AE sensors. The advantage of this technique is that the localized dynamic stresses induced by a short current pulse in the presence of an external magnetic field aid in the detection of cracks. Also, it is shown that electromagnetic stimulation can be applied to enhance conventional ultrasonics by modulation of the scattered signal from the defect (EM UT). Experimental data is presented for the case of a fatigue crack near rivet holes in thin walled aluminum structures.

Acoustic emission events from sodium vapour bubble collapsing: a stochastic model

Energy Technology Data Exchange (ETDEWEB)

Colombino, A; Dentico, G; Pacilio, N; Papalia, B; Taglienti, S; Tosi, V; Vigo, A [Comitato Nazionale per l' Energia Nucleare, Casaccia (Italy). Centro di Studi Nucleari; Galli, C [Rome Univ. (Italy). Ist. di Matematica

1981-01-01

The forward Kolomogorov equation method has been applied to a zero-dimensional model which describes the time distribution of acoustic emissions from sodium vapour bubble collapsing. Processes taken into account as components for outlining the upstated phenomenon are: energy generation, energy dissipation, bubble creation, acoustic emission and energy release from bubble collapsing. Processes involve affect or are induced by a population of particles (bubbles, acoustic pulses) and pseudoparticles (energetic units). A formulation is obtained for the expected values of some stochastic indicators, i.e., factorial moments and cumulants, autocorrelation functions, waiting time distribution between contiguous events, of the time series consisting of acoustic emission pulses as detected by a suitable sensor. Preliminary, but promising, validation of the model and a sound prelude to effective boiling regime diagnosing is obtained by processing data from the out-of-pile CFNa loop in Grenoble, France. Data are collected from a piezoelectric accelerometer located nearby the circuit.

Comparison of Visual and Acoustic Emission Observations in a Four Point Bending Experiment on Barre Granite

Science.gov (United States)

Li, Bing Qiuyi; Einstein, Herbert H.

2017-09-01

We present an experimental study in which a pre-notched specimen of Barre Granite was subjected to four point bending under crack mouth opening displacement control. The experimental observations consisted of load-displacement measurements, acoustic emissions, and photography on a macroscopic ( cm) as well as microscopic ( μm) scale. These observations were compared and analysed to better understand process zone development and crack propagation. Load-displacement data showed that the load reaches its maximum at crack initiation, and the machine input work is constant while the crack propagates. AE moment magnitudes between Mw = -6 to -10 were observed, and focal mechanisms consisted of both shear and tensile components. During process zone development, AE formed a large cloud of events located near the notch tip and then tended to occur away from the notch tip as the crack propagated. Image analysis at the microscopic scale showed that microcracks formed and coalesced during process zone development; specifically, the microcracks initiated in tension and then propagated as a series of en-echelon cracks. In general, the synthesis of the three observations showed that a wider bulb of activity at lower energy tended to occur during process zone development, while crack propagation tended to be more spatially concentrated and contained higher energy.

Re-defining failure envelopes for silicon carbide composites based on damage process analysis by acoustic emission

International Nuclear Information System (INIS)

Nozawa, Takashi; Ozawa, Kazumi; Tanigawa, Hiroyasu

2013-01-01

A silicon carbide fiber reinforced silicon carbide matrix (SiC/SiC) composite is a promising candidate for a fusion DEMO blanket. To develop design codes in practical use of them, strength anisotropy is an important issue to be clarified and therefore this study aimed to evaluate the failure behavior of the SiC/SiC composites to provide a strength map. For this purpose, detailed tensile, compressive and in-plane shear failure behaviors were evaluated by the acoustic emission (AE) technique for a plain–weave (P/W) chemically vapor-infiltration (CVI) SiC/SiC composite. The AE results distinguished damage accumulation processes by separately discussing localized variations of power within a time series by wavelet analysis. Of particular emphasis is that matrix cracking occurred prior to the proportional limit stress (PLS) by both tensile and compressive tests. This is because the rough-surface of SiC fibers resulted in the strong frictional stress at the fiber/matrix (F/M) interface, showing linearity in the stress–strain curve beyond the actual matrix cracking stress (i.e., possibly no sliding of the fibers at the F/M interface). In this paper, an updated failure envelope was provided by referring the true matrix cracking stresses as more realistic and reasonable failure criteria

Re-defining failure envelopes for silicon carbide composites based on damage process analysis by acoustic emission

Energy Technology Data Exchange (ETDEWEB)

Nozawa, Takashi, E-mail: nozawa.takashi67@jaea.go.jp; Ozawa, Kazumi; Tanigawa, Hiroyasu

2013-10-15

A silicon carbide fiber reinforced silicon carbide matrix (SiC/SiC) composite is a promising candidate for a fusion DEMO blanket. To develop design codes in practical use of them, strength anisotropy is an important issue to be clarified and therefore this study aimed to evaluate the failure behavior of the SiC/SiC composites to provide a strength map. For this purpose, detailed tensile, compressive and in-plane shear failure behaviors were evaluated by the acoustic emission (AE) technique for a plain–weave (P/W) chemically vapor-infiltration (CVI) SiC/SiC composite. The AE results distinguished damage accumulation processes by separately discussing localized variations of power within a time series by wavelet analysis. Of particular emphasis is that matrix cracking occurred prior to the proportional limit stress (PLS) by both tensile and compressive tests. This is because the rough-surface of SiC fibers resulted in the strong frictional stress at the fiber/matrix (F/M) interface, showing linearity in the stress–strain curve beyond the actual matrix cracking stress (i.e., possibly no sliding of the fibers at the F/M interface). In this paper, an updated failure envelope was provided by referring the true matrix cracking stresses as more realistic and reasonable failure criteria.

AE Monitoring of Diamond Turned Rapidly Soldified Aluminium 443

International Nuclear Information System (INIS)

Onwuka, G; Abou-El-Hossein, K; Mkoko, Z

2017-01-01

The fast replacement of conventional aluminium with rapidly solidified aluminium alloys has become a noticeable trend in the current manufacturing industries involved in the production of optics and optical molding inserts. This is as a result of the improved performance and durability of rapidly solidified aluminium alloys when compared to conventional aluminium. Melt spinning process is vital for manufacturing rapidly solidified aluminium alloys like RSA 905, RSA 6061 and RSA 443 which are common in the industries today. RSA 443 is a newly developed alloy with few research findings and huge research potential. There is no available literature focused on monitoring the machining of RSA 443 alloys. In this research, Acoustic Emission sensing technique was applied to monitor the single point diamond turning of RSA 443 on an ultrahigh precision lathe machine. The machining process was carried out after careful selection of feed, speed and depths of cut. The monitoring process was achieved with a high sampling data acquisition system using different tools while concurrent measurement of the surface roughness and tool wear were initiated after covering a total feed distance of 13km. An increasing trend of raw AE spikes and peak to peak signal were observed with an increase in the surface roughness and tool wear values. Hence, acoustic emission sensing technique proves to be an effective monitoring method for the machining of RSA 443 alloy. (paper)

Acoustic emission measurements during impacts tests for determining ductile fracture data

International Nuclear Information System (INIS)

Richter, H.

2000-09-01

The document reports work for further development of methods and tests to obtain better information on the crack initiation toughness (J id ) under impact loading conditions, by acoustic emission measurements. The applicability of the acoustic emission tests for the given purpose was proven by instrumented Charpy tests using modified ISO-V specimens. The physical crack initiation toughness served as the reference value for reliable evaluation of the characteristic data obtained. This reference value is derived from the crack resistance curve determined by the multi-specimen cleavage fracture method combined with data from measurements of the stretching zone width. Verification of the acoustic emission-defined initiation value included a variety of tests, as e.g. additional dynamic single-specimen methods (L-COD, magnetic emission), and supplementary tests (D3PB, pendulum impact testing machine). The test materials are various steels with different strength/toughness properties. (orig./CB) [de

STRAIN LOCALIZATION PECULIARITIES AND DISTRIBUTION OF ACOUSTIC EMISSION SOURCES IN ROCK SAMPLES TESTED BY UNIAXIAL COMPRESSION AND EXPOSED TO ELECTRIC PULSES

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V. A. Mubassarova

2014-01-01

Full Text Available Results of uniaxial compression tests of rock samples in electromagnetic fields are presented. The experiments were performed in the Laboratory of Basic Physics of Strength, Institute of Continuous Media Mechanics, Ural Branch of RAS (ICMM. Deformation of samples was studied, and acoustic emission (AE signals were recorded. During the tests, loads varied by stages. Specimens of granite from the Kainda deposit in Kyrgyzstan (similar to samples tested at the Research Station of RAS, hereafter RS RAS were subject to electric pulses at specified levels of compression load. The electric pulses supply was galvanic; two graphite electrodes were fixed at opposite sides of each specimen. The multichannel Amsy-5 Vallen System was used to record AE signals in the six-channel mode, which provided for determination of spatial locations of AE sources. Strain of the specimens was studied with application of original methods of strain computation based on analyses of optical images of deformed specimen surfaces in LaVISION Strain Master System.Acoustic emission experiment data were interpreted on the basis of analyses of the AE activity in time, i.e. the number of AE events per second, and analyses of signals’ energy and AE sources’ locations, i.e. defects.The experiment was conducted at ICMM with the use of the set of equipment with advanced diagnostic capabilities (as compared to earlier experiments described in [Zakupin et al., 2006a, 2006b; Bogomolov et al., 2004]. It can provide new information on properties of acoustic emission and deformation responses of loaded rock specimens to external electric pulses.The research task also included verification of reproducibility of the effect (AE activity when fracturing rates responded to electrical pulses, which was revealed earlier in studies conducted at RS RAS. In terms of the principle of randomization, such verification is methodologically significant as new effects, i.e. physical laws, can be considered

Structural Health Monitoring of Wind Turbine Blades: Acoustic Source Localization Using Wireless Sensor Networks

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Omar Mabrok Bouzid

2015-01-01

Full Text Available Structural health monitoring (SHM is important for reducing the maintenance and operation cost of safety-critical components and systems in offshore wind turbines. This paper proposes an in situ wireless SHM system based on an acoustic emission (AE technique. By using this technique a number of challenges are introduced due to high sampling rate requirements, limitations in the communication bandwidth, memory space, and power resources. To overcome these challenges, this paper focused on two elements: (1 the use of an in situ wireless SHM technique in conjunction with the utilization of low sampling rates; (2 localization of acoustic sources which could emulate impact damage or audible cracks caused by different objects, such as tools, bird strikes, or strong hail, all of which represent abrupt AE events and could affect the structural health of a monitored wind turbine blade. The localization process is performed using features extracted from aliased AE signals based on a developed constraint localization model. To validate the performance of these elements, the proposed system was tested by testing the localization of the emulated AE sources acquired in the field.

Study of static characteristics of acoustic-emission radiation

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