Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

On-line monitoring system development for single-phase flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, Na Young; Lee, Seung Gi; Ryu, Kyung Ha; Hwang, Il Soon

2007-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover a wide area in an on-line application. We suggest an integrated approach to monitor the flow accelerated corrosion (FAC) susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible and that cover wide area, since we do not know where the FAC occurs. For this purpose, we introduce the wearing rate model which focuses on the electrochemical parameters. Using this model, we can predict the wearing rate and then compare testing results. Through analysis we identified feasibility and then developed electrochemical sensors for high temperature application; we also introduced a mechanical monitoring system which is still under development. To support the validation of the monitored results, we adopted high temperature ultrasonic transducer (UT), which shows good resolution in the testing environment. As such, all the monitored results can be compared in terms of thickness. Our validation tests demonstrated the feasibility of sensors. To support direct thickness measurement for a wide-area, the direct current potential drop (DCPD) method will be researched to integrate into the developed framework

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.

2011-01-01

Flow accelerated corrosion (FAC) of the carbon steel is one of the most important subjects in the coolant systems of the power plants. FAC is influenced by the composition of the material, the flow condition, temperature, and the water chemistry conditions. It is considered that the solubility of iron (Fe) is the most important factor in the water chemistry parameters affecting FAC. In the present study, the effects of temperature and pH on the Fe solubility were evaluated in consideration of the hydrolysis reactions of the ferrous iron, the dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and the charge balance. The correlation between the Fe solubility and the FAC behavior was discussed. It has been suggested that the product of the Fe solubility equilibrated with Fe 3 O 4 and the mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate the presence of the magnetite on the surface of the carbon steel. Diffusion of the Fe from the saturated layer to the bulk solution determines the FAC rate from the water chemistry aspect.

Flow-accelerated corrosion in nuclear power plants: application of CHECWORKS at Darlington

International Nuclear Information System (INIS)

Schefski, C.; Pietralik, J.; Dyke, T.; Lewis, M.

1995-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC) concerns in the secondary side, was applied to supplement and improve the existing FAC program at Darlington NGS. The database created for the station contains the Heat Balance Diagram, susceptible-to FAC secondary side systems, ultrasonic inspection data, drawings and pictures. The distribution of hot pH and oxygen within the secondary side was calculated and components were ranked by wear rate. The predicted wear rates are relatively small, mainly because of the favourable water chemistry. It was demonstrated that the package is a very useful tool complementing the existing In-Service Inspection program. (author)

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Effect of Cr content on the FAC of pipe material at 150 .deg. C

International Nuclear Information System (INIS)

Park, Tae Jun; Kim, Hong Pyo

2013-01-01

Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. During the FAC, a protective oxide layer on carbon steel dissolves into flowing water leading to a thinning of the oxide layer and accelerating corrosion of base material. As a result, severe failures may occur in the piping and equipment of NPPs. Effect of alloying elements on FAC of pipe materials was studied with rotating cylinder FAC test facility at 150 .deg. C and at flow velocity of 4m/s. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO) and temperature. Test solution was the demineralized water, and DO concentration was less than 1 ppb. Surface appearance of A 106 Gr. B which is used widely in secondary pipe in NPPs showed orange peel appearance, typical appearance of FAC. The materials with Cr content higher than 0.17wt.% showed pit. The pit is thought to early degradation mode of FAC. The corrosion product within the pit was enriched with Cr, Mo, Cu, Ni and S. But S was not detected in SA336 F22V with 2.25wt.% Cr. The enrichment of Cr and Mo seemed to be related with low, solubility of Cr and Mo compared to Fe. Measured FAC rate was compared with Ducreaux's relationship and showed slightly lower FAC rate than Ducreaux's relationship

Flow Accelerated Corrosion: Effect of Water Chemistry and Database Construction

Energy Technology Data Exchange (ETDEWEB)

Lee, Eun Hee; Kim, Kyung Mo; Lee, Gyeong Geun; Kim, Dong Jin [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Flow accelerated corrosion (FAC) of carbon steel piping in pressurized water reactors (PWRs) has been a major issue in nuclear industry. Severe accidents at Surry Unit 2 in 1986 and Mihama Unit 3 in 2004 initiated the world wide interest in this area. FAC is a dissolution process of the protective oxide layer on carbon steel or low-alloy steel when these parts are exposed to flowing water (single-phase) or wet steam (two-phase). In a single-phase flow, a scalloped, wavy, or orange peel and in a two-phase flow, tiger striping is observed, respectively. FAC is affected by many parameters, like material composition, pH, dissolved oxygen (DO), flow velocity, system pressure, and steam quality. This paper describes the water chemistry factors influencing on FAC and the database is then constructed using literature data. In order to minimize FAC in NPPs, the optimal method is to control water chemistry parameters. However, quantitative data about FAC have not been published for proprietary reason even though qualitative behaviors of FAC have been well understood. A database was constructed using experimental data in literature. Accurate statistical analysis will be performed using this database to identify the relationship between the FAC rate and test environment.

Model of physico-chemical effect on flow accelerated corrosion in power plant

International Nuclear Information System (INIS)

Fujiwara, Kazutoshi; Domae, Masafumi; Yoneda, Kimitoshi; Inada, Fumio

2011-01-01

Highlights: → Model of chemical effect on FAC was developed. → Equation to evaluate the dissolved oxygen concentration for FAC suppression was derived. → The model explains the qualitatively the effect of parameters on FAC rate. → Diffusion of soluble species well reproduces the unique FAC behavior. - Abstract: Flow accelerated corrosion (FAC) is caused by the accelerated dissolution of protective oxide film under the condition of high flow rate and has been one of the most important subjects in fossil and nuclear power plants. The dominant factors of FAC are water chemistry, material, and fluid dynamics. Understanding of the thinning mechanism is very important to estimate the quantitative effects of the dominant factors on FAC. In this study, a novel model of chemical effect on FAC under the steady-state condition was developed in consideration of the diffusion of soluble iron and chromium species, dissolved hydrogen, and dissolved oxygen. The formula to evaluate the critical concentration of dissolved oxygen for FAC suppression was derived. The present model reproduced qualitatively the effect of major environmental parameters on FAC rate. The model could explain the following facts. (1) The FAC rate shows a peak around 413 K. (2) The FAC rate decreases with an increase in Cr content. (3) The FAC rate decreases with an increase in pH. (4) The FAC rate decreases with an increase in dissolved oxygen concentration. (5) The maximum of critical dissolved oxygen concentration is observed around 353 K. (6) The critical dissolved oxygen concentration decreases with an increase in pH. We conclude that the diffusion of soluble species from the saturated layer under the steady-state condition well reproduces the unique FAC behavior with variation of water chemistry parameters.

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics. Relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2011-01-01

Systematic approaches to evaluate flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. First, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with two coupled models: 1.static electrochemical analysis and 2.dynamic oxide layer growth analysis. The anodic current density and the electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram. The ferrous ion release rate, determined by the anodic current density, was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic oxide layer growth model and then its value was used as input in the electrochemistry model. It was confirmed that the calculated results (corrosion rate and ECP) based on the coupled models were in good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP.

Pipe degradation investigations for optimization of flow-accelerated corrosion inspection location selection

International Nuclear Information System (INIS)

Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.

1995-01-01

A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program

Effect of water chemistry on flow accelerated corrosion rate of carbon steel measured by on-line corrosion-monitoring system

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.

2010-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. Iron and chromium solubility should be the most effective factor to determine the effect of water chemistry on the FAC. It is very important to evaluate the correlation between the solubility and the FAC rate of the carbon steel. In the present study, the effects of pH and Cr concentration of material on the FAC rate of carbon steel were evaluated by using high temperature loop equipment with on-line corrosion-monitoring system. Effect of dissolved oxygen concentration at pH 7 was also evaluated. The experimental FAC rates were compared with the calculation result, which was obtained from a FAC model developed previously by the authors' group. The tube specimens made of STPT 480 carbon steel were used for the FAC tests. The Cr concentration of STPT 480 was specially adjusted to 0.001 and 0.08 %. The inner diameters of the tubes were 1.6, 2.4, and 3.2 mm. The solutions were fed to the specimens with the flow rate of 1.5 l/min. The temperature of the solution at the specimen was controlled at 140 o C. Test solutions were demineralized water or NH 3 solutions of pH 8.0, 9.2, and 10.0. The increase in pH more than 9 decreased the FAC rates of both 0.001 and 0.08 % Cr specimens at 140 o C. Increase of the Cr concentration of the material decreased the FAC rate in the solution of pH 7.0, 8.0, 9.2, and 10.0. The FAC model reproduced well dependence of the experimental FAC behavior on water chemistry. It was confirmed that effect of pH and Cr concentration of material on the FAC rate were closely related to the solubility and diffusion of iron and chromium. (author)

A study on prediction of metal loss by flow-accelerated corrosion in the CANDU NPP secondary piping systems

International Nuclear Information System (INIS)

Shim, S. H.; Song, J. S.; Yoon, K. B.; Hwang, K. M.; Jin, T. E.; Lee, S. H.; Kim, W. S.

2001-01-01

Flow-Accelerated Corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (3), relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram and ferrous ion release rate determined by the anodic current density was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic double oxide layer model and then was applied as input for the electrochemistry model. It was confirmed that the calculated results based on the coupled models resulted good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP. (author)

Flow-accelerated corrosion in power plants. Revision 1

International Nuclear Information System (INIS)

Chexal, B.; Horowitz, J.; Dooley, B.

1998-07-01

Flow-Accelerated Corrosion (FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are common in much of the high-energy piping in nuclear and fossil-fueled power plants. Undetected, FAC will cause leaks and ruptures. Consequently, FAC has become a major issue, particularly for nuclear plants. Although major failures are rare, the consequences can be severe. In 1986, four men in the area of an FAC-induced pipe rupture were killed. Fossil plants too, are subject to FAC. In 1995, a failure at a fossil-fired plant caused two fatalities. In addition to concerns about personnel safety, FAC failures can pose challenges to plant safety. Regulatory agencies have therefore required nuclear utilities to institute formal programs to address FAC. Finally, a major FAC failure (like the one that happened in 1997 at a US nuclear power plant) can force a plant to shutdown and purchase replacement power at a price approaching a million dollars per day depending upon the MWe rating of the plant. A great deal of time and money has been spent to develop the technology to predict, detect, and mitigate FAC in order to prevent catastrophic failures. Over time, substantial progress has been made towards understanding and preventing FAC. The results of these efforts include dozens of papers, reports, calculations, and manuals, as well as computer programs and other tools. This book is written to provide a detailed treatment of the entire subject in a single document. Any complex issue requires balancing know-how, the risk of decision making, and a pragmatic engineering solution. This book addresses these by carrying out the necessary R and D and engineering along with plant knowledge to cover all quadrants of Chexal's four quadrant known-unknown diagram, as seen in Figure i

Flow and mass transfer downstream of an orifice under flow accelerated corrosion conditions

International Nuclear Information System (INIS)

Ahmed, Wael H.; Bello, Mufatiu M.; El Nakla, Meamer; Al Sarkhi, Abdelsalam

2012-01-01

Highlights: ► Mass transfer downstream of orifices was numerically and experimentally investigated. ► The surface wear pattern is measured and used to validate the present numerical results. ► The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. ► The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. ► The current study offered very useful information for FAC engineers for better preparation of nuclear plant inspection scope. - Abstract: Local flow parameters play an important role in characterizing flow accelerated corrosion (FAC) downstream of sudden area change in power plant piping systems. Accurate prediction of the highest FAC wear rate locations enables the mitigation of sudden and catastrophic failures, and the improvement of the plant capacity factor. The objective of the present study is to evaluate the effect of the local flow and mass transfer parameters on flow accelerated corrosion downstream of an orifice. In the present study, orifice to pipe diameter ratios of 0.25, 0.5 and 0.74 were investigated numerically by solving the continuity and momentum equations at Reynolds number of Re = 20,000. Laboratory experiments, using test sections made of hydrocal (CaSO 4 ·½H 2 O) were carried out in order to determine the surface wear pattern and validate the present numerical results. The numerical results were compared to the plants data as well as to the present experiments. The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. This location was also found to correspond to the location of elevated turbulent kinetic energy generated within the flow separation vortices downstream of the orifice. The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. The current study found to offer very

Redox conditions effect on flow accelerated corrosion: Influence of hydrazine and oxygen

Energy Technology Data Exchange (ETDEWEB)

Bouvier, O. de [EDF, R and D Div., Moret sur Loing (France); Bouchacourt, M. [EDF, Engineering and Service Div., Villeurbanne (France); Fruzzetti, K. [EPRI, Science and Technology Div., Palo Alto, CA (United States)

2002-07-01

Flow accelerated corrosion (FAC) of carbon steels has been studied world-wide for more than twenty years and is now fairly well understood. The influence of several parameters like water chemistry (i.e. pH and oxygen content), temperature, hydrodynamic or mass transfer conditions (i.e. flow velocity, geometry, steam quality..) and steel composition on the corrosion kinetics has been demonstrated both theoretically and experimentally. However, the effect of a reducing environment and variable redox conditions have not yet been fully explored. It's well known that a reducing environment is effective in increasing the resistance of steam generator tubing to intergranular attack / stress corrosion cracking (IGA/SCC) and pitting. In that way, secondary water chemistry specifications have been modified from low hydrazine to high hydrazine chemistry in the steam-water circuit. Nevertheless, increasing hydrazine levels up to 200 {mu}g/kg could have a detrimental effect by potentially enhancing the FAC process. Moreover, in order to have a complete understanding of the possible impact of the water chemistry environment it is also important to consider the impact of redox conditions during shutdowns (cold and/or hot shutdowns) and start up periods when aerated water injections are made to maintain a constant water level in the Steam Generators from the auxiliary feedwater circuit. Therefore, a common EDF and EPRI R and D effort has been recently carried out to study the effects of hydrazine and oxygen on FAC. The results are presented as follows. (authors)

Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products

International Nuclear Information System (INIS)

Shin, Dong Man; Hur, Nam Yong; Kim, Waang Bae

2011-01-01

The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (2), flow dynamics calculations for determining mixing factors and mass transfer coefficients

International Nuclear Information System (INIS)

Uehara, Yasushi; Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Koshizuka, Seiichi

2009-01-01

In order to predict and mitigate flow accelerated corrosion (FAC) of carbon steel piping in PWR and BWR secondary systems, computer program packages for evaluating FAC have been developed by coupling one through three dimensional (1-3D) computational flow dynamics (CFD) models and corrosion models. To evaluate corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path, flow pattern and temperature in each elemental volume were obtained with 1D computational flow dynamics (CFD) codes. Precise flow turbulence and mass transfer coefficients at the structure surface were calculated with 3D CFD codes to determine wall thinning rates. One of the engineering options is application of k-ε calculation as a 3D CFD code, which has limitation of detail evaluation of flow distribution at very surface of large scale piping. A combination of k-ε calculation and wall function was proposed to evaluate precise distribution of mass transfer coefficients with reasonable CPU volume and computing time and, at the same time, reasonable accuracy. (author)

Effects of alloy composition and flow condition on the flow accelerated corrosion in neutral water condition

International Nuclear Information System (INIS)

Satoh, Tomonori; Ugachi, Hirokazu; Tsukada, Takashi; Uchida, Shunsuke

2008-01-01

The major mechanism of Flow accelerated corrosion (FAC) is the dissolution of the protective oxide on carbon steel, which is enhanced by mass transfer and erosion under high flow velocity conditions. In this study, the effects of alloy composition and flow velocity on FAC of carbon steel were evaluated by measuring FAC rate of tube type carbon steel specimens in the neutral water condition at 150degC. Obtained results are summarized in follows. 1) High FAC rate was depended upon the v 1.2 in the tube type specimen made of the standard alloy. 2) FAC was mitigated for the carbon steel with more than 0.03% of Cr content. 3) FAC rate decreased as Ni content increased in more than 0.1% of Ni content. 4) The difference in chemical composition of oxide film between Ni added carbon steel and Cr added one was confirmed. The hematite rich oxide was observed for Ni added carbon steel. 5) The effects of Cu on FAC rate was not observed up to 0.1% of Cu content. (author)

Development of on-line monitoring system for flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, N.Y.; Lee, S.G.; Hwang, I.S.; Kim, J.T.; Luk, V.K.

2005-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover wide area in the on-line application. We suggested integrated approach to monitor the FAC-susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible, and that cover wide area, since we don't know where the FAC occurs. For this purpose, we introduced wearing rate model, which concentrates on the electrochemical parameters. By the model, we can predict the wearing rate and then can compare the testing result. After we identified feasibility by analytical way, we developed electrochemical sensors for high temperature application, and introduced mechanical monitoring system, which is still under development. To support the validation of the monitored results, we adopted high temperature UT, which shows good resolution in the testing environment. By this way, all the monitored results can be compared in terms of thickness. Validation test shows the feasibility of sensors. To support direct thickness measurement for wide-area, Direct Current Potential Drop method will be researched to integrate to the developed framework. (authors)

Hydrodynamic Effect on the Inhibition for the Flow Accelerated Corrosion of an Elbow

Energy Technology Data Exchange (ETDEWEB)

Zeng, L.; Zhang, G. A.; Guo, X. P. [Huazhong University of Science and Technology, Wuhan (China)

2017-02-15

The inhibition effect of thioureido imidazoline inhibitor (TAI) for flow accelerated corrosion (FAC) at different locations for an X65 carbon steel elbow was studied by array electrode and computational fluid dynamics (CFD) simulations. The distribution of the inhibition efficiency measured by electrochemical impedance spectroscopy (EIS) is in good accordance with the distribution of the hydrodynamic parameters at the elbow. The inhibition efficiencies at the outer wall are higher than those at the inner wall meaning that the lower inhibition efficiency is associated with a higher flow velocity, shear stress, and turbulent kinetic energy at the inner wall of the elbow, as well as secondary flow at the elbow rather than the mass transport of inhibitor molecules. Compared to the static condition, the inhibition efficiency of TAI for FAC was relatively low. It is also due to a drastic turbulence flow and high wall shear stress during the FAC test, which prevents the adsorption of inhibitor and/or damages the adsorbed inhibitor film.

Evaluation of the flow-accelerated corrosion downstream of an orifice. 2. Measurement of corrosion rate and evaluation on the effects of the flow field

International Nuclear Information System (INIS)

Nagaya, Yukinori; Utanohara, Yoichi; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), a corrosion rate downstream of an orifice was measured using the electric resistance method. The diameter of the pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity of the experimental loop was set at 5m/s, and the temperature of water was controlled within ±1 at 150deg-C. There were no significant circumferential difference in measured corrosion rate, and the maximum corrosion rate was observed at 1D or 2D downstream from the orifice. The ratios of the measured corrosion rate and the calculated wall shear stress at the 1D downstream from the orifice to the value at upstream under well developed flow agreed well. (author)

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

Investigation of surface oxide morphology in SG feedwater pipes and study of its influence on flow accelerated corrosion rate

International Nuclear Information System (INIS)

Qiu, G.; Alos-Ramos, O.; Monchecourt, D.; Mansour, C.; Delaunay, S.; Trevin, S.

2015-01-01

Flow accelerated corrosion (FAC) affects carbon steel components in the secondary circuits of PWR plants. The mandatory use of the prediction tool BRT-CICERO in all its PWR plants enables EDF to perform efficient inspections programs and minimize the number of leaks in the secondary circuits. Due to the operating conditions, SG feedwater flow regulation (ARE) circuits can be affected by FAC phenomenon. Thickness loss has been reported by several plants during the last 10 years, although significant damage by FAC remains very rare. This paper describes the surface features observed on an ARE straight tube that has orange peel pattern with thickness loss on the one half of its inner surface and a thick fouling layer without much thickness loss on the other. An analysis of the oxide porosity and structure by SEM investigation has been carried out. The origin of fouling layer and its behavior in the ARE circuits environment (oxide solubility, flow stability/turbulence) have been discussed. Finally by comparing with the classic FAC models, an attempt of correlation between the presence of the fouling layer and the lower corrosion rate is proposed. (authors)

Online monitoring method using Equipotential Switching Direct Current potential drop for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Lee, Tae Hyun; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2010-01-01

The flow accelerated corrosion (FAC) phenomenon persistently impacts plant reliability and personnel safety. We have shown that Equipotential Switching Direct Current Potential Drop (ES-DCPD) can be employed to detect piping wall loss induced by FAC. It has been demonstrated to have sufficient sensitivity to cover both long and short lengths of piping. Based on this, new FAC screening and inspection approaches have been developed. For example, resolution of ES-DCPD can be adjusted according to its monitoring purpose. The developed method shows good integrity during long test periods. It also shows good reproducibility. The Seoul National University FAC Accelerated Simulation Loop (SFASL) has been constructed for ES-DCPD demonstration purposes. During one demonstration, the piping wall was thinned by 23.7% through FAC for a 13,000 min test period. In addition to the ES-DCPD method, ultrasonic technique (UT) has been applied to SFASL for verification while water chemistry was continually monitored and controlled using electrochemical sensors. Developed electrochemical sensors showed accurate and stable water conditions in the SFASL during the test period. The ES-DCPD results were also theoretically predicted by the Sanchez-Caldera's model. The UT, however, failed to detect thinning because of its localized characteristics. Online UT that covers only local areas cannot assure the detection of wall loss.

Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

International Nuclear Information System (INIS)

Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

2015-01-01

The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

Energy Technology Data Exchange (ETDEWEB)

Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

2016-06-15

The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

International Nuclear Information System (INIS)

Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

2004-01-01

Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

Identification and control of factors influencing flow-accelerated corrosion in HRSG units using computational fluid dynamics modeling, full-scale air flow testing, and risk analysis

Energy Technology Data Exchange (ETDEWEB)

Pietrowski, Ronald L. [The Consolidated Edison Company of New York, Inc., New York, NY (United States)

2010-11-15

In 2009, Consolidated Edison's East River heat recovery steam generator units 10 and 20 both experienced economizer tube failures which forced each unit offline. Extensive inspections indicated that the primary failure mechanism was flow-accelerated corrosion (FAC). The inspections revealed evidence of active FAC in all 7 of the economizer modules, with the most advanced stages of degradation being noted in center modules. Analysis determined that various factors were influencing and enabling this corrosion mechanism. Computational fluid dynamics and full-scale air flow testing showed very turbulent feedwater flow prevalent in areas of the modules corresponding with the pattern of FAC damage observed through inspection. It also identified preferential flow paths, with higher flow velocities, in certain tubes directly under the inlet nozzles. A FAC risk analysis identified more general susceptibility to FAC in the areas experiencing damage due to feedwater pH, operating temperatures, local shear fluid forces, and the chemical composition of the original materials of construction. These, in combination, were the primary root causes of the failures. Corrective actions were identified, analyzed, and implemented, resulting in equipment replacements and repairs. (orig.)

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2008-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

2007-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

Transport phenomena of macro and micro flows behind orifice and flow accelerated corrosion

International Nuclear Information System (INIS)

Fujisawa, Nobuyuki; Hayase, Toshiyuki; Ohara, Taku; Ikohagi, Toshiaki

2008-01-01

This paper describes experiment and numerical simulations for macro and micro flows behind an orifice model in a square pipe, which are carried from the viewpoint of flow accelerated corrosion (FAC). The measurements of velocity field behind the orifice model were carried out using particle image velocimetry, and the variations of velocity field with respect to the accuracy of the orifice position were studied. It is found that the reattachment behavior of the flow is highly influenced by the orifice position, which is a critical problem for predicting the pipe thinning phenomena by FAC. The DNS simulation was also conducted for calculating the macro flow behind the orifice. The result suggests that the DNS simulation is applicable to the prediction of pipe thinning macro flow for highly aged nuclear plant. The micro flow simulation can predict the pipe thinning phenomena near the wall. (author)

Microstructure Evolution and Chemical Analysis on Carbon Steels and Fe-Cr-Mo Alloys after FAC Simulation Tests

International Nuclear Information System (INIS)

Kim, Seunghyun; Kim, Taeho; Lee, Yun Ju; Kim, Ji Hyun

2017-01-01

Flow-accelerated corrosion (FAC) is an environment assisted degradation of structural materials, which usually occurs in pipelines of power plants. There have been many studies to investigate the fundamental mechanism and corresponding countermeasures against FAC, and recently the carbon steels have been replaced by ASTM A 335 P22, which contains approximately 2.2 wt.% of Cr and 1 wt.% of Mo. By enhancing passivity of P22 by Cr, it is reported that FAC rate has been greatly reduced. However, while corrosion behavior of Fe-based alloys is relatively well known, their behavior under high-temperature flowing water is not well investigated. In other words, effects of Cr and its corrosion and oxidation behavior is not clearly revealed. Furthermore, it is known that Mo enhances the pitting corrosion resistance of alloys however its mechanism is not clearly investigated. Recently, replacement of Mo in alloy contents has been widely studied because of the cost of Mo. Carbon steels undergo severe environmental-assisted degradation behavior so called FAC, and as its countermeasure the carbon steel has been replaced by P22 which contains Cr and Mo. It is generally known that Cr and Mo enhances passivity of Fe-based alloys however their corrosion and oxidation behavior has not been fully investigated especially in high-temperature flowing water environments. In this study, we employed HRTEM and synchrotron XAS techniques in order to investigate detailed microstructure evolution and chemical bonding of the commercialized carbon steel and the Fe-Cr-Mo alloys. From the analysis, it is found that while carbon steels exhibit porous oxide P22 exhibit oxide structures with thin Cr-rich oxide and spinel. Therefore, carbon steel undergoes severe FAC compared to P22 however effects of Cr and Mo and their behavior in high-temperature flowing water will be investigated.

Effects of water chemistry and fluid dynamics on wall thinning behavior. Part 1. Development of FAC model focused on water chemistry and composition of material

International Nuclear Information System (INIS)

Fujiwara, Kazutoshi; Domae, Masafumi; Ohta, Joji; Yoneda, Kimitoshi; Inada, Fumio

2009-01-01

Flow Accelerated Corrosion (FAC), which is one of the important subjects at fossil and nuclear power plans, is caused by the accelerated dissolution of protective oxide film due to the turbulent flow. The influence factors on FAC such as water chemistry, material, and fluid dynamics are closely related to the oxide property so that the risk of FAC can be reduced by the suitable control of water chemistry. There are some FAC models and evaluation codes of FAC rate. Some of them are used in wall thinning management of nuclear power plant in some country. Nevertheless, these FAC codes include many empirical parameters so that some uncertainty to evaluate the synergistic effectiveness of factors are the controversial point for the application of FAC code to wall thinning management in Japanese nuclear power plant. In this study, a FAC model that can evaluate the effect of temperature, NH3 concentration, chromium content, and dissolved oxygen concentration on FAC rate was developed by considering the diffusion of dissolved species. The critical dissolved oxygen concentration, which can inhibit FAC, was also calculated by this model. (author)

Development of Flow Accelerated Corrosion Reduction Technology

Energy Technology Data Exchange (ETDEWEB)

Heo, Min Bum; Choi, Won Yeol; Lee, Jong Chan; Lim, Dong Seok; Kwon, Byung Il; Ku, Hee Kwon; Kim, Jong Uk [FNC Tech, Yongin (Korea, Republic of)

2015-10-15

Development of flow accelerated corrosion reduction technology is necessary for prevent this kind of accidents. This study deals with development of flow accelerated corrosion reduction technology through platinum injection and developed of flow accelerated corrosion reduction technology by imitating water chemical condition in PWR secondary system in practice. In addition, in order to get reliability of water chemical simulator in PWR secondary system, analyzed and compared with test result through CFD analysis. This study composed test device that can simulate water chemical environment in PWR secondary system, in order to develop flow accelerated corrosion reduction , and evaluated the ratio of corrosion in water chemical environment in PWR secondary system. In conclusion, corrosion ratio of low alloy steel material that includes more Cr and Mo was lower. And the results were confirmed to be the maximum corrosion rate in the case that replicate the 90 elbow. Additionally, inserted Pt nano particle for developing flow accelerated corrosion rate reduction technology, the test results, it was confirmed for about 80% of the flow accelerated corrosion rate reduction than before input.

An alternate approach to calibrating FAC-predictive models using inspection data (Log Book No. 398)

International Nuclear Information System (INIS)

Pulido, J.E.; Ksiazek, P.E.; Alecksick, R.M.

2004-01-01

Flow-Accelerated Corrosion (FAC) of piping and fittings in Nuclear Energy Plants can pose a threat to personnel safety, reduce plant availability, and result in undesirable challenges to plant safety systems. For these reasons, accurate predictions of FAC-induced wear rates are extremely valuable in that they allow action to be taken prior to component failure. The EPRI recommended method of predicting FAC wear rates for inspected as well as uninspected components allows for calibration of predictions through the use of wall thickness measurements obtained from UT inspections. This method uses a simple linear correction based on the median value of the ratio of measured to predicted thickness. An alternate approach is presented that takes local thermodynamic variations into account, thus resulting in an improved correlation with measured data. (author)

Update of the water chemistry effect on the flow-accelerated corrosion rate of carbon steel: influence of hydrazine, boric acid, ammonia, morpholine and ethanolamine

International Nuclear Information System (INIS)

Pavageau, E.-M.; De Bouvier, O.; Trevin, S.; Bretelle, J.-L.; Dejoux, L.

2007-01-01

The influence of the water chemistry on Flow-Accelerated Corrosion (FAC) affecting carbon steel components has been studied for many years and is relatively well known and taken into account by the models. Nonetheless, experimental studies were conducted in the last few years at EDF on the CIROCO loop in order to check the influence of the water chemistry parameters (hydrazine, boric acid, ammonia, morpholine and ethanolamine) on the FAC rate of carbon steel in one phase flow conditions. The hydrazine impact on the FAC rate was shown to be minor in EDF's chemistry recommendation range, compared to other parameters' effects such as the pH effect. The presence of boric acid in the nominal secondary circuit conditions was negligible. Finally, as expected, the nature of the chemical conditioning (ammonia, morpholine or ethanolamine) did not modify the FAC rate, the influencing chemical variable being the at-temperature pH in one-phase flow conditions. (author)

A new methodology for the study of FAC phenomenon based on a fuzzy rule system

International Nuclear Information System (INIS)

Ferreira Guimaraes, Antonio Cesar

2003-01-01

This work consists of the representation of the corrosion problem, FAC - 'Flow-Accelerated Corrosion' in components, structures and passive systems in a nuclear power plant with aging, through a fuzzy rules system, in substitution to the conventional modeling and experimental analyses. Using data characteristic of the nature of the problem to be analyzed, a reduced number of rules can be establish to represent the actual problem. The results can be visualized in a very satisfactory way thus providing the engineer with the knowledge to work in the space of solution of rules to do the necessary inferences

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

Energy Technology Data Exchange (ETDEWEB)

Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

2007-03-15

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

International Nuclear Information System (INIS)

Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

2007-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Measurements of local mass transfer coefficient of Flow Accelerated Corrosion at feeder outlet pipes in CANDU using Plaster of Paris method

International Nuclear Information System (INIS)

Hyuk Kwon; Dong Un Seo; Goon-Cherl Park

2005-01-01

Full text of publication follows: Flow Accelerated Corrosion (FAC) is a corrosion mechanism that results in wall thinning in piping systems and components. FAC on carbon steels in pure water has occurred in a number of industry and power plant. A pipe wall thinning due to the FAC at nuclear power plant is just reported in confined to carbon steel pipe on the secondary system which does not equip a radioactive component. Recently, at Canadian Deuterium Uranium type reactor, it is reported that the feeder lines suffer the wall thinning on the primary system to equip 380 feeder pipes. Differently from the fast FAC rate of the secondary system on PWR, FAC rate of feeder pipes on CANDU is not more than the 0.2 mm/year. Although the FAC rate of feeder pipe is relatively slow, the narrow thickness margin of 2.6089 mm is endangered sufficiently by only the slow FAC rate. The FAC is governed by the mass transfer coefficient which is determined by the flow field. To well predict the FAC rate, mass transfer coefficient should be well measured or calculated. New measurement method of mass transfer coefficient is developed to obtain the coefficient for the complex shape like feeder pipe. The method evaluated the naphthalene sublimation method to apply it under the water flow. The naphthalene sublimation method can be used to study mass and heat transfer with confidence for a variety of applications, but with certain restrictions. At present, Plaster of paris method can modified the sublimation method to overcome the restrictions. This method is particularly useful in complex flows on geometries and for flows with large gradients in wall transport rate. The test specimen can be easily prepared by several methods, including dipping, machining, spraying, and casting. The local transfer coefficients can be determined with high accuracy and in detail by automated measurement systems that eliminate most human errors during the measurement process. To evaluate the method, the

Field experience on weld assemblies behaviour toward flow-accelerated corrosion in French nuclear power plants (NPP)

International Nuclear Information System (INIS)

Calonne-Chatelee, V.; Thebault, Y.; De Bouvier, O.; Dejoux, L.; Trevin, S.; Pavageau, E.-M.

2007-01-01

After the Mihama accident (2004), EDF re-examined its existing inspection strategy of Flow-Accelerated Corrosion (FAC) for the secondary loop of NPPs. Welds, which are still not taken into account by the predictive software BRT-CICERO, have been identified as a weak point. An inventory of the welds' inspections and a program of metallurgical examinations on field components have been established. The chromium content, hydrodynamic effects and dissimilar metal welds have been studied. These examinations showed that the welds' degradation was really due to FAC. It appears that the chromium contents, of the weld and of the base metal, is an important parameter. Moreover, the presence of a weld penetration and dissimilar metal welds seem to have a consequence on the damage of the weld assembly. These parameters will be investigated in an R and D program on the CIROCO loop. Meanwhile, all these results have been taken into account by the maintenance program. (author)

Mass transfer coefficient in disturbed flow due to orifice for flow accelerated corrosion in nuclear power plant

International Nuclear Information System (INIS)

Prasad, Mahendra; Gaikwad, Avinash J.; Sridharan, Arunkumar; Parida, Smrutiranjan

2015-01-01

The flow of fluid in pipes cause corrosion wherein the inner surface of pipe becomes progressively thinner and susceptible to failure. This form of corrosion dependent on flow dynamics is called Flow Accelerated Corrosion (FAC) and has been observed in Nuclear Power Plants (NPPs). Mass transfer coefficient (MTC) is related to extent of wall thinning and it changes from its value in a straight pipe (with same fluid parameters) for flow in orifices, bends, junctions etc. due to gross disturbance of the velocity profile. This paper presents two-dimensional computational fluid dynamics (CFD) simulations for an orifice configuration in a straight pipe. Turbulent model K- ω with shear stress transport and transition flow was the model used for simulation studies. The mass transfer boundary layer (MTBL) thickness δ mtbl is related to the Schmidt number (Sc) and hydrodynamic boundary layer thickness δ h , as δ mtbl ~ δh/(Sc 1/3 ). MTBL is significantly smaller than δ h and hence boundary layer meshing was carried out deep into δ mtbl . Uniform velocity profile was applied at the inlet. Post orifice fluid shows large recirculating flows on the upper and lower wall. At various locations after orifice, mass transfer coefficient is calculated and compared with the value in straight pipe with fully developed turbulent flow. The MTC due to the orifice increases and it is correlated with enhanced FAC in region after orifice. (author)

Accelerated Stress-Corrosion Testing

Science.gov (United States)

1986-01-01

Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

Vehicle accelerated corrosion test procedures for automotive in Malaysia

Directory of Open Access Journals (Sweden)

Anuar Liza

2017-01-01

Full Text Available An accelerated corrosion test, known as proving ground accelerated test, is commonly performed by automotive manufacturers to evaluate the corrosion performance of a vehicle. The test combines corrosion and durability inputs to detect potential failures that may occur during in-service conditions. Currently, the test is conducted at an external test center overseas. Such test is aimed to simulate the effects of one year accelerated corrosion in severe corrosive environment of the north-east and south east of America. However, the test results obtained do not correlate with the actual corrosion conditions observed in the Malaysian market, which is likely attributed to the different test environment of the tropical climate of vehicles in service. Therefore, a vehicle accelerated corrosion test procedure that suits the Malaysian market is proposed and benchmarked with other global car manufacturers that have their own dedicated corrosion test procedure. In the present work, a test track is used as the corrosion test ground and consists of various types of roads for structural durability exposures. Corrosion related facilities like salt trough, mud trough and gravel road are constructed as addition to the existing facilities. The establishment of accelerated corrosion test facilities has contributed to the development of initial accelerated corrosion test procedure for the national car manufacturer. The corrosion exposure is monitored by fitting test coupons at the underbody of test vehicle using mass loss technique so that the desired corrosion rate capable of simulating the real time corrosion effects for its target market.

Accelerated cyclic corrosion tests

Directory of Open Access Journals (Sweden)

Prošek T.

2016-06-01

Full Text Available Accelerated corrosion testing is indispensable for material selection, quality control and both initial and residual life time prediction for bare and painted metallic, polymeric, adhesive and other materials in atmospheric exposure conditions. The best known Neutral Salt Spray (NSS test provides unrealistic conditions and poor correlation to exposures in atmosphere. Modern cyclic accelerated corrosion tests include intermittent salt spray, wet and dry phases and eventually other technical phases. They are able to predict the material performance in service more correctly as documented on several examples. The use of NSS should thus be restricted for quality control.

Accelerated Test Method for Corrosion Protective Coatings Project

Science.gov (United States)

Falker, John; Zeitlin, Nancy; Calle, Luz

2015-01-01

This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as accurately and reliably as current long-term atmospheric exposure tests. This new accelerated test method will shorten the time needed to evaluate the corrosion protection performance of coatings for NASA's critical ground support structures. Lifetime prediction for spaceport structure coatings has a 5-year qualification cycle using atmospheric exposure. Current accelerated corrosion tests often provide false positives and negatives for coating performance, do not correlate to atmospheric corrosion exposure results, and do not correlate with atmospheric exposure timescales for lifetime prediction.

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (1), major features of coupled analysis and application for evaluation of wall thinning rate

International Nuclear Information System (INIS)

Naitoh, Masanori; Uchida, Shunsuke; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Six calculation steps have been prepared for predicting flow accelerated corrosion (FAC) occurrence and evaluating wall thinning rate. (1) Flow pattern and temperature in each elemental volume along the flow path are obtained with a 1D plant system code, (2) Corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path are calculated with a hydrazine-oxygen reaction code, (3) Precise flow patterns and mass transfer coefficients at the structure surface are calculated with a 3D CFD code, (4) Danger zones are evaluated by combining major FAC parameters, (5) Wall thinning rates are calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis at the identified danger zone, and then, (6) Residual life and effects of countermeasures can be evaluated. Anodic and cathodic current densities and ECPs were calculated with the static electrochemistry model, and ferrous ion release rate determined by the anodic current density was used as input for the dynamic double oxide layer model. Thickness of the oxide film and its characteristics determined by the dynamic double oxide layer model were used for the electrochemistry model to determine the resistances of cathodic current from the bulk to the surface and anodic current from the surface to the bulk. The calculated results of the coupled models had been compared with the data measured at operating Boiling Water Reactor (BWR) plants and it was demonstrated that the calculated results had good agreements with the measured ones. 6 step-evaluation procedures for liquid droplet impingement (LDI) were also proposed. (author)

Corrosion degradation of materials in nuclear reactors and its control

International Nuclear Information System (INIS)

Kain, Vivekanand

2016-01-01

As in every industry, nuclear industry also faces the challenge of corrosion degradation due to the exposure of the materials to the working environment. The aggressiveness of the environment is enhanced by the presence of radiation and high temperature and high-pressure environment. Radiation has influence on both the materials (changes in microstructure and microchemistry) and the aqueous environment (radiolysis producing oxidizing conditions). A survey of all the light water reactors in the world showed that stress corrosion cracking (SCC) and flow accelerated corrosion (FAC) account for more than two third of all the corrosion degradation cases. This paper visits these two forms of corrosion in nuclear power plants and illustrates cases from Indian nuclear power plants. Remedial measures against these two forms of corrosion that are possible to be employed and the actual measures employed in Indian nuclear power plants are discussed. Key features of SCC in different types of nuclear power plants are discussed. Main reasons for irradiation assisted stress corrosion cracking (IASCC) are presented and discussed. The signature patterns of single and dual phase FAC captured from components replaced from Indian nuclear power plants are presented. The development of a correlation between the scallop size and rate of single phase FAC - based on the database developed in Indian nuclear power plants is presented. Based on these two forms of degradation in nuclear reactors, design of materials that would resist these forms of degradation is presented. (author)

Evaluation of the flow-accelerated corrosion downstream of an orifice. 1. Measurements and numerical analysis of flow field

International Nuclear Information System (INIS)

Utanohara, Yoichi; Nagaya, Yukinori; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), an orifice flow was measured and calculated. The diameter of pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity in a water loop was set at 2.41 m/s. Flow field was measured by laser Doppler velocimetry (LDV) and particle image velocimetry (PIV), and compared with a calculation for the same flow conditions. Measurements of wall shear stress downstream of the orifice was also planed. The calculated velocity distribution of standard k-□ agreed qualitatively with PIV data and quantitatively with LDV data. Instantaneous flow field measured by PIV showed vortices around the jet from the orifice and some of them reached near the pipe wall. (author)

Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerone C.; Kolody, Mark R.

2011-01-01

Evaluation of metal-based structures has long relied on atmospheric exposure test sites to determine corrosion resistance in marine environments. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions of the corrosive environment. Their success for correlation to atmospheric exposure is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated laboratory testing, which often focuses on the electrochemical reactions that occur during corrosion conditions, has yet to be universally accepted as a useful tool in predicting the long term service life of a metal despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard and their use is imperative, a method that correlates timescales from atmospheric exposure to accelerated testing would be very valuable. This work uses surface chemistry to interpret the chemical changes occurring on low carbon steel during atmospheric and accelerated corrosion conditions with the objective of finding a correlation between its accelerated and long-term corrosion performance. The current results of correlating data from marine atmospheric exposure conditions at the Kennedy Space Center beachside corrosion test site, alternating seawater spray, and immersion in typical electrochemical laboratory conditions, will be presented. Key words: atmospheric exposure, accelerated corrosion testing, alternating seawater spray, marine, correlation, seawater, carbon steel, long-term corrosion performance prediction, X-ray photoelectron spectroscopy.

Use of oxygen dosing to prevent flow accelerated corrosion in British Energy's Advanced Gas-Cooled Reactors

International Nuclear Information System (INIS)

Quirk, G.P.; Woolsey, I.S.; Rudge, A.

2010-01-01

Flow accelerated corrosion (FAC) was recognized as major threat to the carbon steel feed and economizer tubing of the once-through boilers of the UK's Advanced Gas-cooled Reactors (AGRs) following the observation of FAC damage of the boiler inlet orifice assemblies at two plants in 1977, and subsequent review of the likelihood of further damage elsewhere within the boilers of all AGRs. In most cases, replacement of susceptible tubing was not feasible; due to the inaccessibility of the boiler components within the reactor concrete pressure vessel. Preventing further FAC damage within the boilers therefore had to rely largely on changes to the boiler feedwater chemistry. Following extensive research programs carried out in the late 1970s and early 1980s two main feedwater chemistry regimes were adopted to suppress FAC in different AGRs. The four units found to be at greatest risk of FAC damage adopted an oxygen dosed All Volatile Treatment (AVT) regime during commissioning, while four other units retained the original deoxygenated ammonia dosed AVT regime, but with an increased feedwater pH. The deoxygenated ammonia dosed chemistry regime was also adopted in four AGR units subsequently built, which used 1%Cr0.5%Mo feed and economizer tubing in their once-through boilers. The oxygen dosed AVT chemistry regime adopted in four units having helical once-through boilers has proved highly effective in preventing FAC, with no evidence of damage after around 150,000 hours of operation. However, FAC damage was eventually found in some of the other units operating with a deoxygenated feedwater chemistry regime, in spite of having adopted an elevated feedwater pH. These units have now successfully converted to an oxygen dosed AVT feedwater chemistry regime to prevent further FAC damage, with the result that all 14 AGR reactors now operate with variants of the original oxygen dosed feedwater chemistry regime developed during the 1980s. The paper outlines the development of

Evaluation of wall thinning profile by flow accelerated corrosion in separation and union pipe

International Nuclear Information System (INIS)

Watanabe, Shun; Yoneda, Kimitoshi

2013-01-01

Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomena to be monitored and managed in power plants with high priority. At present, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of wall thinning was occurred at separation and union pipe. In such pipe system, it is a problem to manage section beneath reinforcing plate of T-tube pipe and 'crotch' of T-joint pipe; the region where wall thickness measurement is difficult to conduct with ordinary ultrasonic testing device. In this study, numerical analysis for separation and union part of T-tube and T-joint pipe was conducted, and wall thinning profile by Flow Accelerated Corrosion was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, we considered applicable wall thinning management for T-tube and T-joint pipe. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at 'crotch' in T-joint. Although it was found that geometry factor of T-joint in this case was half the value of T-tube, an alternative evaluation method to previous one might be needed for the profiles of 'semielliptical region' and 'crotch'. (author)

Accelerated Test Method for Corrosion Protective Coatings

Data.gov (United States)

National Aeronautics and Space Administration — This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as...

Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

International Nuclear Information System (INIS)

Saji, Genn

2009-01-01

In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

Feasibility Study on Nano-structured Coatings to Mitigate Flow-accelerated Corrosion in Secondary System of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Seunghyun; Kim, Jeong Won; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan (Korea, Republic of)

2015-05-15

There have been many efforts to mitigate FAC through the adoption of the advanced and modified water chemistries such as optimized dissolved oxygen (DO) concentration and temperature. However, these mitigation techniques pose certain challenges relating to the compatibility of new water chemistries with the steam generator, the thermal efficiency of the secondary side, etc. In this context, nano-particle reinforced electroless nickel plating (NP ENP) could help solve the FAC issues in secondary pipe systems. This does not require modification of water chemistry or structural materials, and hence, its application is reasonable and time-saving compared to previous FAC mitigation techniques. The main parameters of FAC are known as electrochemical reaction at the interface, dissolution of magnetite and ferrous ions due to concentration gradient between carbon steels and water and wear due to a fast-flowing fluid. High-temperature corrosion characteristics of the both coatings have potential as FAC barrier for carbon steel. Feasibility study will be carried out with FAC simulation experiments.

Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing - Part 2

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerome C.; Kolody, Mark R.

2012-01-01

Evaluation of metals to predict service life of metal-based structures in corrosive environments has long relied on atmospheric exposure test sites. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions similar to those of the corrosive environment. Their reliability to correlate to atmospheric exposure test results is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated corrosion testing has yet to be universally accepted as a useful tool in predicting the long-term service life of a metal, despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard, and their use is crucial, a method that correlates timescales from accelerated testing to atmospheric exposure would be very valuable. This paper presents work that began with the characterization of the atmospheric environment at the Kennedy Space Center (KSC) Beachside Corrosion Test Site. The chemical changes that occur on low carbon steel, during atmospheric and accelerated corrosion conditions, were investigated using surface chemistry analytical methods. The corrosion rates and behaviors of panels subjected to long-term and accelerated corrosion conditions, involving neutral salt fog and alternating seawater spray, were compared to identify possible timescale correlations between accelerated and long-term corrosion performance. The results, as well as preliminary findings on the correlation investigation, are presented.

Standard Operating Procedure for Accelerated Corrosion Testing at ARL

Science.gov (United States)

2017-11-01

ARL-TN-0855 ● NOV 2017 US Army Research Laboratory Standard Operating Procedure for Accelerated Corrosion Testing at ARL by... Corrosion Testing at ARL by Thomas A Considine Weapons and Materials Research Directorate, ARL Approved for public...November 2017 2. REPORT TYPE Technical Note 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE Standard Operating Procedure for Accelerated

Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

Directory of Open Access Journals (Sweden)

Renato Altobelli Antunes

2014-01-01

Full Text Available The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron microscopy. The main product found was lepidocrocite. Goethite and magnetite were also found on the corroded specimens but in lower concentrations. The results showed that the accelerated test based on the ASTM B117 procedure presented poor correlation with the atmospheric corrosion tests whereas an alternated fog/dry cycle combined with UV radiation exposure provided better correlation.

Assessment of CANDU feeders subject to flow accelerated corrosion

Energy Technology Data Exchange (ETDEWEB)

Iyer, S. [Atomic Energy of Canada Ltd., Mississauga, Ontario (Canada); Slade, J.P. [New Brunswick Power, Point Lepreau Generating Station, Lepreau, New Brunswick (Canada)

2003-07-01

'Full Text:' Inspections of CANDU feeders have indicated greater than expected wall thinning of outlet feeders. This wall thinning is attributed to Flow-Accelerated Corrosion (FAC). The rate of wall loss due to FAC is highest in the close radius bends near the end fitting. The minimum allowed thickness for a feeder pipes is based on design pressure during the design stage. Extended operation of the thinned feeders beyond their design basis, i.e., operation of feeders with thickness below design pressure based minimum thickness has economic benefits for the utilities. In such cases, it is important to establish the remaining life and evaluate the adequacy of the components for safe operation. ASME Code Case N-597 provides the guidelines for acceptance for continued service of Classes 2 and 3 piping components experiencing wall thinning during operation. However, for Class 1 systems, the Code Case recommends that the owner develop the methodology and criteria for the assessment of wall thinning. Therefore, under the CANDU Owner's Group's (COG) Feeder Integrity Joint Program (FIJP), the 'Fitness for Service Guidelines (FFSG) for Feeders Affected by Wall Thinning in Operating CANDU Reactors' was developed and subsequently conditionally approved by CNSC. This paper illustrates the underlying concepts in the FFSG methodology and its benefits to utilities. Specific examples of the application and benefits of the FFSG at Point Lepreau G.S. are described in this paper. The assessment of feeders is based on the requirements of the construction Code (Section III of the ASME Boiler and Pressure Vessel Code): The following points briefly describe the assessment methodology. Satisfying the requirements of NB-3650 for design and service loadings are sufficient for continued service and extended life if the predicted minimum wall thickness of the component is greater than or equal to 90% of the pressure based thickness calculated as per NB-3641. The B

Irradiation-Accelerated Corrosion of Reactor Core Materials. Final Report

Energy Technology Data Exchange (ETDEWEB)

Jiao, Zhujie [Univ. of Michigan, Ann Arbor, MI (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Bartels, David [Univ. of Notre Dame, IN (United States)

2015-04-02

This project aims to understand how radiation accelerates corrosion of reactor core materials. The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, as well as the success of most all GenIV concepts. Of these four drivers, the combination of radiation and corrosion places the most severe demands on materials, for which an understanding of the fundamental science is simply absent. Only a few experiments have been conducted to understand how corrosion occurs under irradiation, yet the limited data indicates that the effect is large; irradiation causes order of magnitude increases in corrosion rates. Without a firm understanding of the mechanisms by which radiation and corrosion interact in film formation, growth, breakdown and repair, the extension of the current LWR fleet beyond 60 years and the success of advanced nuclear energy systems are questionable. The proposed work will address the process of irradiation-accelerated corrosion that is important to all current and advanced reactor designs, but remains very poorly understood. An improved understanding of the role of irradiation in the corrosion process will provide the community with the tools to develop predictive models for in-reactor corrosion, and to address specific, important forms of corrosion such as irradiation assisted stress corrosion cracking.

Developing a program to identify and track corrosion in nuclear plant raw water systems

International Nuclear Information System (INIS)

Spires PE, G.V.; Pickles PE, S.B.

2001-01-01

Findings derived from a comprehensive plant performance survey at Ontario Power Generation's (OPG) nuclear units convinced management that it would be prudent to expand the ongoing power piping Flow Accelerated Corrosion (FAC) induced wall thinning base-lining and tracking program to encompass the raw cooling water systems as well. Such systems are subject to a distinctly different class of pipe wall thinning (PWT) mechanisms than the FAC that degrades high-energy power piping. This paper describes the PWT corrosion assessment and tracking program that has been developed and is currently being implemented by OPG for the raw cooling water (i.e., Service Water) systems within it's nuclear generating stations. Interim databases are used prior to initial inspection rounds to catalogue the prospective locations. For each piping system being surveyed, these interim databases include physical coordinates for the candidate locations, the type and wall thickness of the components comprising each location, ranking indications and recommended NDE methodologies as a function of the anticipated corrosion mechanisms. Rationales for assessing corrosion susceptibility and ranking prospective inspection sites are expounded by way of notations built into the database. (authors)

Experiments and models of general corrosion and flow-assisted corrosion of materials in nuclear reactor environments

Science.gov (United States)

Cook, William Gordon

Corrosion and material degradation issues are of concern to all industries. However, the nuclear power industry must conform to more stringent construction, fabrication and operational guidelines due to the perceived additional risk of operating with radioactive components. Thus corrosion and material integrity are of considerable concern for the operators of nuclear power plants and the bodies that govern their operations. In order to keep corrosion low and maintain adequate material integrity, knowledge of the processes that govern the material's breakdown and failure in a given environment are essential. The work presented here details the current understanding of the general corrosion of stainless steel and carbon steel in nuclear reactor primary heat transport systems (PHTS) and examines the mechanisms and possible mitigation techniques for flow-assisted corrosion (FAC) in CANDU outlet feeder pipes. Mechanistic models have been developed based on first principles and a 'solution-pores' mechanism of metal corrosion. The models predict corrosion rates and material transport in the PHTS of a pressurized water reactor (PWR) and the influence of electrochemistry on the corrosion and flow-assisted corrosion of carbon steel in the CANDU outlet feeders. In-situ probes, based on an electrical resistance technique, were developed to measure the real-time corrosion rate of reactor materials in high-temperature water. The probes were used to evaluate the effects of coolant pH and flow on FAC of carbon steel as well as demonstrate of the use of titanium dioxide as a coolant additive to mitigated FAC in CANDU outlet feeder pipes.

Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys using Laboratory-Based Accelerated Corrosion and Electro-Chemical Methods

Science.gov (United States)

2014-07-01

Spray. Journal of Failure Analysis and Prevention 2008, 8 (2), 164–175. 34. Aluminium Alloy 5083, Plate and Sheet; SAE-AMS-QQ-A-250/6S; SAE...Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods...Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods Brian E. Placzankis, Joseph P

The long-term acceleration of waste glass corrosion: A preliminary review

International Nuclear Information System (INIS)

Kielpinski, A.L.

1995-07-01

Whereas a prior conception of glass dissolution assumed a relatively rapid initial dissolution which then slowed to a smaller, fairly constant longer-term rate, some recent work suggests that these two stages are followed by a third phase of dissolution, in which the dissolution rate is accelerated with respect to what had previously been thought of as the final long-term rate. The goals of the present study are to compile experimental data which may have a bearing on this phenomena, and to provide an initial assessment of these data. The Savannah River Technology Center (SRTC) is contracted to develop glass formulation models for vitrification of Hanford low-level waste (LLW), in support of the Hanford Tank Waste Remediation System Technology Development Program. The phenomenon of an increase in corrosion rate, following a period characterized by a low corrosion rate, has been observed by a number of researchers on a number of waste glass compositions. Despite inherent ambiguities arising from SA/V (glass surface area to solution volume ratio) and other effects, valid comparisons can be made in which accelerated corrosion was observed in one test, but not in another. Some glass compositions do not appear to attain a plateau region; it may be that the observation of continued, non-negligible corrosion in these glasses represents a passage from the initial rate to the accelerated rate. The long-term corrosion is a function of the interaction between the glass and its environment, including the leaching solution and the surrounding materials. Reaction path modeling and stability field considerations have been used with some success to predict the changes in corrosion rate over time, due to these interactions. The accelerated corrosion phenomenon highlights the need for such integrated corrosion modeling and the scenario-specific nature of a particular glass composition's durability

Irradiation-accelerated corrosion of reactor core materials

International Nuclear Information System (INIS)

Bartels, David; Was, Gary; Jiao, Zhijie

2012-09-01

The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, but also applies to most all other GenIV concepts. Of these four drivers, the combination of radiation and corrosion presents a unique and extremely challenging environment for materials, for which an understanding of the fundamental science is essentially absent. Irradiation can affect corrosion or oxidation in at least three different ways. Radiation interaction with water results in the decomposition of water into radicals and oxidizing species that will increase the electrochemical corrosion potential and lead to greater corrosion rates. Irradiation of the solid surface can produce excited states that can alter corrosion, such as in the case of photo-induced corrosion. Lastly, displacement damage in the solid will result in a high flux of defects to the solid-solution interface that can alter and perhaps, accelerate interface reactions. While there exists reasonable understanding of how corrosion is affected by irradiation of the aqueous environment, there is little understanding of how irradiation affects corrosion through its impact on the solid, whether metal or oxide. The reason is largely due to the difficulty of conducting experiments that can measure this effect separately. We have undertaken a project specifically to separate the several effects of irradiation on the mechanisms of corrosion. We seek to answer the question: How does radiation damage to the solution-oxide couple affect the oxidation process differently from radiation damage to either component alone? The approach taken in this work is to closely compare corrosion accelerated by (1) proton irradiation, (2) electron irradiation, and (3) chemical corrosion potential effects alone, under typical PWR operating conditions at 300 deg. C. Both 316 stainless steel and zirconium are to be studied. The proton

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2014-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

Lithium uptake and the accelerated corrosion of zirconium alloys

International Nuclear Information System (INIS)

Ramasubramanian, N.; Precoanin, N.; Ling, V.C.

1989-01-01

The corrosion of zirconium alloys in aqueous lithiated solutions is sensitive to the concentration of the alkali and the temperature. In concentrated solutions, >10 -1 M in lithium hydroxide (LiOH) (700-ppm lithium) and at temperatures >573 K, accelerated corrosion occurs at quite an early stage. Our investigations indicate that the accelerated corrosion is caused by the generation of porosity, rather than the dissolution of lithium, in the growing oxide. Specimens of standard Zircaloy-4 fuel cladding and Zr-2.5 wt% Nb pressure tube materials were corroded in lithium hydroxide solutions, 10 -3 to 1 M in concentration, at 589 K. Impedance measurements, polarizations in molten lithium nitrate-lithium hydroxide (LiNO 3 -LiOH) and scanning electron microscopy of the alloy-oxide interface indicated a high level of porosity, right from the initial stages, for oxide films grown in the concentrated solutions. The oxides, when analyzed by atomic absorption spectroscopy, revealed the presence of a few 100 ppm of lithium, too small to account for the accelerated corrosion by a mechanism of solid solution of lithium in zirconia. X-ray powder patterns of the oxides showed peaks for only monoclinic zirconia, but occasionally peaks for LiOH · H 2 O and LiOH were also observed. The counts for lithium, detected by secondary ion mass spectrometry, decreased when specimens cut from the same corroded samples were leached in nitric acid. It is concluded from these observations that a major part of lithium is physically held in the porous oxide. Lithium hydroxide is not completely dissociated in aqueous solutions; with increasing concentration and temperature, an increasingly larger proportion of the alkali remains undissociated. It is suggested that the accelerated corrosion in concentrated solutions is caused by the participation of the undissociated alkali in the reactions occurring on the surfaces of the zirconia crystallites. The undissociated LiOH and hydroxyl ions react at an

Accelerated corrosion of stainless steels with the presence of molten carbonates below 923 K

International Nuclear Information System (INIS)

Ota, Ken-ichiro; Toda, Katsuya; Mitsushima, Shigenori; Kamiya, Nobuyuki

2002-01-01

The high-temperature corrosion of stainless steels (SUS316L and SUS310S) in the presence of lithium-potassium eutectic carbonate and lithium-sodium eutectic carbonate has been studied by thermogravimetry and the metal consumption method under a carbon dioxide-oxygen atmosphere in the temperature range of 773-1123 K. Although the corrosion of SUS310S obeyed the parabolic rate law for all reaction conditions, the corrosion of SUS316L significantly depended on the reaction conditions. At or above 923 K, the corrosion of SUS316L obeyed the parabolic rate law, even with a carbonate coating. The corrosion rates were accelerated during the initial period of corrosion tests below 923 K, especially around 823 K with a lithium-sodium carbonates coating. The initial accelerated corrosion was a local corrosion, which produced through holes in the metal specimens, and occurred more clearly at higher carbon dioxide partial pressures with the lithium-sodium carbonate coating than with the lithium-potassium carbonate coating. (author)

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Predicting corrosion product transport in nuclear power stations using a solubility-based model for flow-accelerated corrosion

International Nuclear Information System (INIS)

Burrill, K.A.; Cheluget, E.L.

1995-01-01

A general model of solubility-driven flow-accelerated corrosion of carbon steel was derived based on the assumption that the solubilities of ferric oxyhydroxide and magnetite control the rate of film dissolution. This process involves the dissolution of an oxide film due to fast-flowing coolant unsaturated in iron. The soluble iron is produced by (i) the corrosion of base metal under a porous oxide film and (ii) the dissolution of the oxide film at the fluid-oxide film interface. The iron released at the pipe wall is transferred into the bulk flow by turbulent mass transfer. The model is suitable for calculating concentrations of dissolved iron in feedtrain lines. These iron levels were used to calculate sludge transport rates around the feedtrain. The model was used to predict sludge transport rates due to flow accelerated corrosion of major feedtrain piping in a CANDU reactor. The predictions of the model compare well with plant measurements

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

International Nuclear Information System (INIS)

Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

2002-01-01

Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

Irradiated accelerated corrosion of stainless steel

International Nuclear Information System (INIS)

Raiman, S.S.; Wang, P.; Was, G.S.

2015-01-01

Type 316L stainless steel was exposed to a simulated PWR environment with in-situ proton irradiation to investigate the effect of simultaneous irradiation and corrosion. To enable these experiments, a dedicated beamline was constructed to transport a 3.2 MeV proton beam from a tandem accelerator, through the sample that also acts as the window between the beamline vacuum and a corrosion cell designed to flow primary water at 320 C. degrees and 13.1 MPa. Experiments were conducted on 316L stainless steel samples which were irradiated for 24 hours in 320 C. degrees water with 3 ppm H 2 , at dose rates of 7*10 -6 dpa/s and 7*10 -7 dpa/s, for 4, 24, and 72 hours. A dual-layer oxide formed on the samples, with an inner layer rich in Cr with Fe and Ni content, and an outer layer of Fe oxides. Samples were characterized with TEM (Transmission Electron Microscopy), EDS, and Raman spectroscopy to determine the effect of irradiation. Irradiated samples were found to have a thinner and more porous inner oxide which was deficient in chromium. The outer oxide was found to have significant hematite content, suggesting that irradiation led to an increase in ECP (Electro-Chemical Potential) at the oxide-solution interface, causing accelerated dissolution of the oxide under irradiation. (authors)

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2008-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., increased shutdown radiation, generation of defects in materials of major components and fuel claddings, and increased volume of radwaste sources. Corrosion behavior is greatly affected by water quality and differs according to the water quality values and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of the key issues that determine corrosion-related problems, but it is not the only issue. Most corrosion-related phenomena, e.g., flow accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., the electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, the ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. (orig.)

A Study on Accelerated Corrosion Test by Combined Deteriorating Action of Salt Damage and Freeze-Thaw

Energy Technology Data Exchange (ETDEWEB)

Park, Sang-Soon; So, Byung-Tak [Sangmyung University, Cheonan (Korea, Republic of)

2016-01-15

In this study, the accelerated corrosion test by combined deteriorating action of salt damage and freeze-thaw was investigated. freeze-thaw cycle is one method for corrosion testing; corrosion initiation time was measured in four types of concrete samples, i.e., two samples mixed with fly ash (FA) and blast furnace slag (BS), and the other two samples having two water/cement ratio (W/C = 0.6, 0.35) without admixture (OPC60 and OPC35). The corrosion of rebar embedded in concrete occurred most quickly at the 30th freeze-thaw cycle. Moreover, a corrosion monitoring method with a half-cell potential measurement and relative dynamic elastic modulus derived from resonant frequency measures was conducted simultaneously. The results indicated that the corrosion of rebar occurred when the relative dynamic elastic modulus was less than 60%. Therefore, dynamic elastic modulus can be used to detect corrosion of steel bar. The results of the accelerated corrosion test exhibited significant difference according to corrosion periods combined with each test condition. Consequently, the OPC60 showed the lowest corrosion resistance among the samples.

The management of the flow assisted corrosion on the nuclear power plants of the fleet of EDF: a strategy of commitment for the control of the ageing

International Nuclear Information System (INIS)

Trevin, S.; Moutrille, M.P.; Caylar, P.; Delacoux, D.; Gipon, E.; Mellin, N.; Qiu, G.; Alos Ramos, O.; Tarabay, J.; Mansour, C.

2015-01-01

Flow accelerated corrosion (FAC) is very effective for nuclear power plants. This generalized corrosion can lead to the rupture of pipes. EDF has developed during these 20 last years the software called BRT-CICERO for the surveillance of the secondary piping system of its Pressurized Water Reactors (PWRs). This software enables the operator to calculate the FAC wear rates taking into account all the influencing parameters such as: pipe isometrics, chromium content of the steel, chemical conditioning and operating parameters of the secondary circuit (temperature, pressure, etc.). This is a major tool for the operators to organize the maintenance and to plan the inspections. In the framework of the French pressure vessel law issued on March 15. 2000, the software BRT-CICERO has been recognized by the French authority for the FAC surveillance on the secondary pressure piping lines of the EDF 58 nuclear reactors. It takes advantage of the experience feedback of the French fleet and of the improvements. BRT-CICERO is frequently updated. A guideline is associated to BRT-CICERO to define the rules and the domain of use and to take advantage of all its functionalities. (authors)

Development of methods to control radiation field and corrosion in PHWRS

International Nuclear Information System (INIS)

Velmurugan, S.

2015-01-01

Pressurized Heavy Water Reactors (PHWRs) is the mainstay of Indian Nuclear Power Program. There are 18 PHWRs (220 MWe and 540 MWe) in operation and 4 X 700 MWe PHWRs are under construction. In these reactors, as far as radiation field is concerned, the philosophy of ALARA (As Low As Reasonably Achievable) is followed. The primary coolant system chemistry control is given due consideration during operation so that corrosion of structural material is minimized which in turn controls the radiation field. Development and application of full system Dilute Chemical Decontamination (DCD) process helped to reduce the radiation field in MAPS-1 and 2, RAPS-1 and 2, NAPS-1 and 2 and KAPS-1. PHWR being a tube type reactor, it enables application of full system decontamination to its heavy water primary coolant system. Significant reduction in radiation field and consequent savings in MANREM could be achieved. Attempts are being made to understand the problem created by the release of antimony activities ( 122 Sb and 124 Sb) during chemical decontamination and during planned shutdown. Passivation as a method to control the radiation field and corrosion is being studied. Magnesium ion as a passivator to the ferrite filmed structural materials of PHWRs is being investigated. In addition, as PHWRs uses carbon steel as structural material, the use of passivation as a method to control flow accelerated corrosion (FAC) is also being studied. Magnesium ion gets incorporated in the ferrite film formed over carbon steel structural material and is expected to reduce the solubility of magnetite film thereby the FAC of feeders in PHWRs. (author)

Study on the correlation between long-term exposure tests and accelerated corrosion tests by the combined damage of salts

International Nuclear Information System (INIS)

Park, Sang Soon; Lee, Min Woo

2014-01-01

Interest in the durability assessment and structural performance has increased according to an increase of concrete structures in salt damage environment recent years. Reliable way ensuring the most accelerated corrosion test is a method of performing the rebar corrosion monitoring as exposed directly to the marine test site exposure. However, long-term exposure test has a disadvantage because of a long period of time. Therefore, many studies on reinforced concrete in salt damage environments have been developed as alternatives to replace this. However, accelerated corrosion test is appropriate to evaluate the critical chlorine concentration in the short term, but only accelerated test method, is not easy to get correct answer. Accuracy of correlation acceleration test depends on the period of the degree of exposure environments. Therefore, in this study, depending on the concrete mix material, by the test was performed on the basis of the composite degradation of the salt damage, and investigate the difference of corrosion initiation time of the rebar, and indoor corrosion time of the structure, of the marine environment of the actual environments were investigated. The correlation coefficient was derived in the experiment. Long-term exposure test was actually conducted in consideration of the exposure conditions submerged zone, splash zone and tidal zone. The accelerated corrosion tests were carried out by immersion conditions, and by the combined deterioration due to the carbonation and accelerated corrosion due to wet and dry condition

Materials compatibility and corrosion issues for accelerator transmutation of waste

International Nuclear Information System (INIS)

Staudhammer, K.

1992-08-01

The need to understand the materials issues in an accelerator transmutation of waste (ATW) system is essential. This report focuses on the spallation container material, as this material is exposed to some of the most crucial environmental conditions of simultaneous radiation and corrosion in the system. The most severe design being considered is that of liquid lead. In previous investigations of lead compatibility with materials, the chemistry of the system was derived solely from the corrosion products; however, in an ATW system, the chemistry of the lead changes not only with the derived corrosion products of the material being tested but also with the buildup of the daughter production with time. Daughter production builds up and introduces elements that may have a great effect on the corrosion activity of the liquid lead. Consequently, data on liquid lead compatibility can be regarded only as a guide and must be reevaluated when particular daughter products are added. This report is intended to be a response to specific materials issues and concerns expressed by the ATW design working group and addresses the compatibility/corrosion concerns

Flow-assisted corrosion of steel and the influence of Cr and Cu additions

International Nuclear Information System (INIS)

Cubicciotti, D.

1988-01-01

Flow-assisted corrosion (FAC) of steel feedwater lines occurs by dissolution of the surface oxide layer on the steel. The solubility of iron in water under FAC conditions is discussed through the use of potential-pH diagrams (Pourbaix diagrams). Alloying additions of chromium and copper both decrease FAC. An assessment is presented that Cr additions decrease FAC by forming a mixed oxide with iron instead of a pure iron oxide. The solubility of iron from the mixed oxide is smaller than for pure iron oxide and leads to a smaller FAC rate. The stable form of copper under FAC conditions is not the mixed iron-copper oxide but metallic copper, which may act in the underlying steel surface to impede FAC. (orig.)

Mechanical Behavior of Stainless Steel Fiber-Reinforced Composites Exposed to Accelerated Corrosion

Science.gov (United States)

O’Brien, Caitlin; McBride, Amanda; E. Zaghi, Arash; Burke, Kelly A.; Hill, Alex

2017-01-01

Recent advancements in metal fibers have introduced a promising new type of stainless steel fiber with high stiffness, high failure strain, and a thickness corrosion. The main goal of this study is to compare the impact of corrosion on the mechanical properties of steel fiber-reinforced composites with those of conventional types of stainless steel. By providing experimental evidences, this study may promote the application of steel fiber-reinforced composite as a viable alternative to conventional metals. Samples of steel fiber-reinforced polymer and four different types of stainless steel were subjected to 144 and 288 h of corrosion in ferric chloride solution to simulate accelerated corrosion conditions. The weight losses due to corrosion were recorded. The corroded and control samples were tested under monotonic tensile loading to measure the ultimate stresses and strains. The effect of corrosion on the mechanical properties of the different materials was evaluated. The digital image correlation (DIC) technique was used to investigate the failure mechanism of the corrosion-damaged specimens. Overall, steel fiber-reinforced composites had the greatest corrosion resistance. PMID:28773132

Experimental and numerical study of hydrodynamics of flow-accelerated corrosion in CANDU primary coolant

Energy Technology Data Exchange (ETDEWEB)

Supa-Amornkul, S

2006-07-01

In CANDU-6 reactors, the pressurised high-temperature coolant flows through 380 fuel channels passing horizontally through the core. Each end of a fuel channel has a stainless steel annular end-fitting connected to a carbon steel feeder pipe. The outlet coolant, which is at 310{sup o}C with up to 0.30 steam voidage, turns through 90{sup o} as it passes from flow in the annular end-fitting to pipe flow in the feeder via a Grayloc connector. Since 1996, several CANDU stations reported excessive corrosion of their outlet feeder pipes, especially over the first metre, which consists of single or double bends. Early studies related the attack to the hydrodynamics of the coolant and verified that it was a type of flow-accelerated corrosion (FAC). Local shear stress, which is believed to be one of the important factors contributing to FAC, was approximated in the studies with standard empirical correlations. In order to understand the hydrodynamics of the coolant in the outlet feeders, flow-visualisation studies were done at AECL and UNB. At AECL, the observations were confined to a transparent simulation of an outlet feeder bend but at UNB a full-scale transparent test section simulating the geometry and orientation of an outlet feeder bend with its upstream annular end-fitting was fabricated. The feeder consisted of a 54 mm (inside diameter) acrylic pipe with a 73{sup o} bend, connected to an acrylic simulation of a Grayloc flanged fitting and annular end-fitting. The annular end-fitting consisted of an inner pipe, 110 mm outside diameter, and an outer pipe, 150 mm inside diameter, both 1.907 m long. The tests were performed with water and air at atmospheric pressure and room temperature. The maximum water volumetric flow rate was 0.019 m{sup 3}/s and the volume fraction of air varied from 0.05 to 0.56. In characterizing the flow in the UNB study, particular attention was paid to the patterns at the inside of the bend, where a CFD (computational fluid dynamics) code

Experimental and numerical study of hydrodynamics of flow-accelerated corrosion in CANDU primary coolant

International Nuclear Information System (INIS)

Supa-Amornkul, S.

2006-01-01

In CANDU-6 reactors, the pressurised high-temperature coolant flows through 380 fuel channels passing horizontally through the core. Each end of a fuel channel has a stainless steel annular end-fitting connected to a carbon steel feeder pipe. The outlet coolant, which is at 310 o C with up to 0.30 steam voidage, turns through 90 o as it passes from flow in the annular end-fitting to pipe flow in the feeder via a Grayloc connector. Since 1996, several CANDU stations reported excessive corrosion of their outlet feeder pipes, especially over the first metre, which consists of single or double bends. Early studies related the attack to the hydrodynamics of the coolant and verified that it was a type of flow-accelerated corrosion (FAC). Local shear stress, which is believed to be one of the important factors contributing to FAC, was approximated in the studies with standard empirical correlations. In order to understand the hydrodynamics of the coolant in the outlet feeders, flow-visualisation studies were done at AECL and UNB. At AECL, the observations were confined to a transparent simulation of an outlet feeder bend but at UNB a full-scale transparent test section simulating the geometry and orientation of an outlet feeder bend with its upstream annular end-fitting was fabricated. The feeder consisted of a 54 mm (inside diameter) acrylic pipe with a 73 o bend, connected to an acrylic simulation of a Grayloc flanged fitting and annular end-fitting. The annular end-fitting consisted of an inner pipe, 110 mm outside diameter, and an outer pipe, 150 mm inside diameter, both 1.907 m long. The tests were performed with water and air at atmospheric pressure and room temperature. The maximum water volumetric flow rate was 0.019 m 3 /s and the volume fraction of air varied from 0.05 to 0.56. In characterizing the flow in the UNB study, particular attention was paid to the patterns at the inside of the bend, where a CFD (computational fluid dynamics) code - Fluent 6.1- had

Accelerated corrosion of stainless steel in thiocyanate-containing solutions

Energy Technology Data Exchange (ETDEWEB)

Pistorius, P Chris; Li, Wen

2012-09-19

It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

Directory of Open Access Journals (Sweden)

Reşit Yıldız

2015-11-01

Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

Nuclear power plant life management: flow accelerated corrosion and chemical control. Application to Embalse Nuclear power plant

International Nuclear Information System (INIS)

Chocron, Mauricio; Saucedo, Ramona E.; Sainz, Ricardo A.; Ovando, Luis E.

2006-01-01

The chemistry of a water-steam cycle is one of the main aspects of the Plant Life Management of a Nuclear Power Plant and it is important for the preservation, efficiency and availability of the whole system. In that sense this aspect has to be prioritized in any study whose aim is the life extension of the plant. In particular, the flow-assisted -corrosion or FAC is a problem that worldwide has been considered important due to the piping wall thinning that in some occasions has led to severe accidents. The FAC phenomena is not easy to be interpreted and addressed although nowadays there are some accepted models to understand and predict sensitive areas of the cycle. The objectives of the present paper have been: a) The construction of an integrated code that involves all the aspects that have influence on FAC, i.e., materials, composition, geometry, temperature and flow rate, quality, chemistry, etc.; b) Establish or adapting current models to the circuit of Embalse PHWR NPP; c) Identify new locations for inspection and wall thickness measurement in order to predict residual life; d) Compare different chemistries and e) handle large sets of inspection data. Among the results, new lines have been incorporated to the inspection schedule of the 2005' programmed outage. Also, the evaluation is part of the PLIM-PLEX programme at Embalse-N.A.S.A. in collaboration with C.N.E.A. is being carried out. (author)

Using X-Ray portable fluorescence for alloy contents measurement of steel pipe and optimization of Flow Accelerated Corrosion kinetic calculation with BRT-CICEROTM

International Nuclear Information System (INIS)

Trevin, Stephane; Moutrille, Marie-Pierre; Qiu, Gonghao; Miller, Cecile; Mellin, Nicolas

2012-09-01

EDF has developed during these 15 last years a software called BRT-CICERO TM for the surveillance of the secondary piping system of its Pressurized Water Reactors (PWRs). This software enables the operator to calculate the FAC wear rates taking into account all the influencing parameters such as: pipe isometrics, chromium content of the steel, chemical conditioning and operating parameters of the secondary circuit (temperature, pressure, etc.). This is a major tool for the operators to organize the maintenance and to plan the inspections. In the framework of the French pressure vessel law issued on March 15, 2000, the software BRT-CICERO TM has been recognized by the French authority for the FAC surveillance on the secondary pressure piping lines of the EDF 58 NPPs. It takes advantage of the experience feedback of EDF's fleet, of the R and D improvements (especially from the laboratory tests conducted on EDF's CIROCO loop) and is frequently updated. Kinetics calculations made with BRT-CICERO TM are highly dependent of chromium, copper and molybdenum contents of steel. These values are measured on site by X-ray portable fluorescence. EDF elaborated a measurement procedure with a validation process and verification of the measurement devices using certified blocks standard. This procedure enables EDF and service provider companies to measure more than 6 thousand components per year. These values are input in BRT-CICERO TM and the flow accelerated corrosion kinetic is calculated with a higher accuracy than before alloy contents measurement. The next version of BRT-CICERO will take into account chromium, copper and molybdenum contents. The actual version is using only chromium contents. This paper describes the X-Ray fluorescence and the procedure used at EDF. The advantage and drawbacks of this technique are discussed. According to research and development studies, the future algorithm for FAC calculation with these 3 alloys contents is described. Because of

Flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jnng Gu

2001-01-01

Flow accelerated galvanic corrosion characteristics of a carbon steel coupled to stainless steel were investigated in deaerated alkaline-chloride solutions as a function of flow velocities, pH and temperatures. The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE(Rotating Cylinder Electrode). Carbon steel showed active behavior in the deaerated alkaline-chloride solution. The galvanic current density of carbon steel increased with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 deg. C, whereas the flow velocity increased galvanic current density significantly at 50 .deg. C and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperatures

Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

Chloride-induced corrosion of steel in cracked concrete – Part I: Experimental studies under accelerated and natural marine environments

International Nuclear Information System (INIS)

Otieno, M.; Beushausen, H.; Alexander, M.

2016-01-01

Parallel corrosion experiments were carried out for 2¼ years by exposing one half of 210 beam specimens (120 × 130 × 375 mm long) to accelerated laboratory corrosion (cyclic wetting and drying) while the other half underwent natural corrosion in a marine tidal zone. Experimental variables were crack width w cr (0, incipient crack, 0.4, 0.7 mm), cover c (20, 40 mm), binder type (PC, PC/GGBS, PC/FA) and w/b ratio (0.40, 0.55). Results show that corrosion rate (i corr ) was affected by the experimental variables in the following manner: i corr increased with increase in crack width, and decreased with increase in concrete quality and cover depth. The results also show that the corrosion performance of concretes in the field under natural corrosion cannot be inferred from its performance in the laboratory under accelerated corrosion. Other factors such as corrosion process should be taken into account.

A comparative study of accelerated tests to simulate atmospheric corrosion

International Nuclear Information System (INIS)

Assis, Sergio Luiz de

2000-01-01

In this study, specimens coated with five organic coating systems were exposed to accelerated tests for periods up to 2000 hours, and also to weathering for two years and six months. The accelerated tests consisted of the salt spray test, according to ASTM B-117; Prohesion (ASTM G 85-98 annex 5A); Prohesion combined with cyclic exposure to UV-A radiation and condensation; 'Prohchuva' a test described by ASTM G 85-98 using a salt spray with composition that simulated the acid rain of Sao Paulo, but one thousand times more concentrated, and 'Prohchuva' combined with cyclic exposure to UV-A radiation and condensation. The coated specimens were exposed with and without incision to expose the substrate. The onset and progress of corrosion at and of the exposed metallic surface, besides coating degradation, were followed by visual observation, and photographs were taken. The coating systems were classified according to the extent of corrosion protection given to the substrate, using a method based on ASTM standards D-610, D-714, D-1654 and D-3359. The rankings of the coatings obtained from accelerated tests and weathering were compared and contrasted with classification of the same systems obtained from literature, for specimens exposed to an industrial atmosphere. Coating degradation was strongly dependent on the test, and could be attributed to differences in test conditions. The best correlation between accelerated test and weathering was found for the test Prohesion alternated with cycles of exposure to UV-A radiation and condensation. (author)

Application of gamma-ray radiography and gravimetric measurements after accelerated corrosion tests of steel embedded in mortar

Energy Technology Data Exchange (ETDEWEB)

Duffó, Gustavo, E-mail: duffo@cnea.gov.ar [Comisión Nacional de Energía Atómica, Gerencia Materiales, Depto. Corrosión, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Técnicas (CONICET), Av. Rivadavia 1917, 1033 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Gaillard, Natalia [Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Mariscotti, Mario; Ruffolo, Marcelo [Tomografía de Hormigón Armado S.A. (THASA), Reclus 2017, 1609 Boulogne, Buenos Aires (Argentina)

2015-08-15

The accelerated corrosion by the impressed current technique is widely used in studies of concrete durability since it has the advantage that tests can be carried out within reasonable periods of time. In the present work the relationship between the applied current density and the resulting damage on the reinforcing steel, by applying optical microscopy, scanning electron microscopy, gamma-ray radiography and gravimetric measurements, was studied by means of the implementation of accelerated corrosion tests on reinforced mortar. The results show that the efficiency of the applied current is between 1 and 77%, regardless of the applied current density, the water/cement ratio and the mortar cover depth of the specimens. The results show the applicability of the gamma-ray radiography technique to detect localized corrosion of steel rebars in laboratory specimens.

Analysis of thickness measurements on secondary lines in EDF PWRs to evaluate the accuracy of the flow accelerated corrosion monitoring software: BRT-CICERO

Energy Technology Data Exchange (ETDEWEB)

Persoz, Matthieu [CAP AMPERE, 1 place Pleyel, 93282 Saint Denis (France); Bouvier, Jean-Baptiste [CNEN, 165-173 av. Pierre Brossolette, 92542 Montrouge Cedex (France); Ardillon, Emmanuel [R and D Division, EDF, 6 quai Watier, 78401 Chatou Cedex (France); Trevin, Stephane [SEPTEN, 12 - 14 av. Dutrievoz, 69628 Villeurbanne Cedex (France)

2006-09-15

The surveillance of Flow Accelerated Corrosion (FAC) on secondary pipes is a major concern for every nuclear power plant operator. After the Surry accident in 1986, EDF launched a computer code development program to monitor this degradation phenomenon. A chemical corrosion model has been developed, based on laboratory test results obtained by EDF R and D since the late 70's. This model enables to compute the wall thickness loss of pipes submitted to FAC, with respect to the thermo-hydraulic conditions, the fluid chemistry, the material chromium content, the pipe geometry and the cycles duration. The computer code, called BRT-CICERO(TM), has first been tested on a few plants in the years 1993-1995. Most of the EDF NPPs began to use it afterwards. In 2001, after the discovery of a severe damage on a 4'' x 6'' reducer at Fessenheim unit 2, that was correctly predicted by BRT-CICERO(TM), the EDF corporate level made its use mandatory for each of its 58 Pressurized Water Reactors (PWR). Several years of operation and experience feedback have enabled to carry out different improvements on the BRT-CICERO(TM) software. Since 2003, EDF NPPs are using the 2.2 version. At the beginning of year 2005, the 58 BRT-CICERO(TM) input-databases were gathered and structured in a form such that statistical treatments could be made. A very great number of data were collected from BRT-CICERO(TM) input-databases by a specific modification of a tool integrated into the software. It appears that a statistical approach could allow an effective analysis of these data. The first goal of this study was to give the degree of confidence in the application and this approach appeared effective. The second goal was to prove that a part of the conservatism is due to the FAC kinetics calculation algorithm implemented in BRT-CICERO(TM). The investigation of the relative difference between measured and calculated thicknesses shows that a part of the conservatism should be due

Analysis of thickness measurements on secondary lines in EDF PWRs to evaluate the accuracy of the flow accelerated corrosion monitoring software: BRT-CICERO

International Nuclear Information System (INIS)

Persoz, Matthieu; Bouvier, Jean-Baptiste; Ardillon, Emmanuel; Trevin, Stephane

2006-09-01

The surveillance of Flow Accelerated Corrosion (FAC) on secondary pipes is a major concern for every nuclear power plant operator. After the Surry accident in 1986, EDF launched a computer code development program to monitor this degradation phenomenon. A chemical corrosion model has been developed, based on laboratory test results obtained by EDF R and D since the late 70's. This model enables to compute the wall thickness loss of pipes submitted to FAC, with respect to the thermo-hydraulic conditions, the fluid chemistry, the material chromium content, the pipe geometry and the cycles duration. The computer code, called BRT-CICERO(TM), has first been tested on a few plants in the years 1993-1995. Most of the EDF NPPs began to use it afterwards. In 2001, after the discovery of a severe damage on a 4'' x 6'' reducer at Fessenheim unit 2, that was correctly predicted by BRT-CICERO(TM), the EDF corporate level made its use mandatory for each of its 58 Pressurized Water Reactors (PWR). Several years of operation and experience feedback have enabled to carry out different improvements on the BRT-CICERO(TM) software. Since 2003, EDF NPPs are using the 2.2 version. At the beginning of year 2005, the 58 BRT-CICERO(TM) input-databases were gathered and structured in a form such that statistical treatments could be made. A very great number of data were collected from BRT-CICERO(TM) input-databases by a specific modification of a tool integrated into the software. It appears that a statistical approach could allow an effective analysis of these data. The first goal of this study was to give the degree of confidence in the application and this approach appeared effective. The second goal was to prove that a part of the conservatism is due to the FAC kinetics calculation algorithm implemented in BRT-CICERO(TM). The investigation of the relative difference between measured and calculated thicknesses shows that a part of the conservatism should be due to the FAC kinetics

A green emissive amorphous fac-Alq3 solid generated by grinding crystalline blue fac-Alq3 powder.

Science.gov (United States)

Bi, Hai; Chen, Dong; Li, Di; Yuan, Yang; Xia, Dandan; Zhang, Zuolun; Zhang, Hongyu; Wang, Yue

2011-04-14

A novel green emissive Alq(3) solid with a facial isomeric form has been obtained by grinding the typical blue luminescent fac-Alq(3) crystalline powder. This is the first report, to the best of our knowledge, that a fac-Alq(3) isomer emits green light.

Water chemistry: cause and control of corrosion degradation in nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand

2008-01-01

chemical addition had been introduced in these reactors. On the other hand, stress corrosion cracking of the steam generator tubing material, alloy 600, has been tackled primarily by change of the alloy/its heat treatment. From the secondary side, the cracking and corrosion degradation are controlled by applying All Volatile Treatment instead of the phosphate water chemistry earlier used in the steam generators. It will be shown that change of condenser tubing material also helps in controlling the pitting corrosion causing species in the secondary side water chemistry to avoid pitting corrosion. Another form of corrosion degradation, flow accelerated corrosion, can also be controlled to an extent in the primary as well as the secondary side, by change of water chemistry parameters. Other changes e.g. in material and design of the components are also required to tackle the FAC related problems. Microbial induced corrosion is shown to be the dominant degradation mode for service water pipelines. Water chemistry changes introduced to control it in plants worldwide will be described. (author)

Identification of key factors in Accelerated Low Water Corrosion through experimental simulation of tidal conditions: influence of stimulated indigenous microbiota

NARCIS (Netherlands)

Marty, F.; Gueuné, H.; Malard, E.; Sánchez-Amaya, J.M.; Sjögren, L.; Abbas, B.; Quillet, L.; van Loosdrecht, M.C.M.; Muyzer, G.

2014-01-01

Biotic and abiotic factors favoring Accelerated Low Water Corrosion (ALWC) on harbor steel structures remain unclear warranting their study under controlled experimental tidal conditions. Initial stimulation of marine microbial consortia by a pulse of organic matter resulted in localized corrosion

Study on corrosion resistance of A106Gr.B and A672Gr.B60 in dynamic water loop with high temperature and pressure

International Nuclear Information System (INIS)

Tian Jue; Wang Hui; Li Xinmin

2014-01-01

Due to the low carbon and low alloy Cr content, flow accelerates corrosion prone to have a serious impact on safety. AP1000 is the most advanced nuclear power technology in recent years. The plant used A672Gr.B60 as an alternative feed pipe to reduce the impact of flow accelerated corrosion. The impact of different flow rates, alkaline agent type and material property on A672Gr.B60 and A106Gr.B were characterized by scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectronic spectroscopy (XPS). After 336 h experiments were conducted, results show that the corrosion rate of A672Gr.B60 is much lower than that of A106Gr.B, and the density of oxidation film on A672Gr.B60 is superior to A106Gr.B. Ethanolamine (ETA) as an alkaline agent is better to reduce FAC to A106Gr.B, and it also can make the oxidation film become denser. Changes in flow rate will affect the size, shape and distribution of the oxide particles, and will also affect the thickness of the oxide film. Both of two materials were composed by Fe 3 O 4 . (authors)

Six key elements' analysis of FAC effective management in nuclear power plant

International Nuclear Information System (INIS)

Zhong Zhaojiang; Chen Hanming

2010-01-01

Corporate Commitment, Analysis, Operating Experience, Inspection, Training and Engineering Judgment, Long-Term Strategy are the six key elements of FAC effective management in nuclear power plant. Corporate commitment is the economy base of FAC management and ensure of management system, Analysis is the method of FAC's optimization and consummation, Operating experience is the reference and complementarity of FAC, Inspection is the base of accumulating FAC data, Training and engineering judgment is the technical complementarity and deepening, Long-term strategy is successful key of FAC management. Six key elements supplement each other, and make up of a full system of FAC effective management. For present FAC management in our national nuclear power plant, six key elements are the core and bring out the best in each other to found the FAC effective management system and prevent great FAC occurrence. (authors)

A mechanistic model for predicting flow-assisted and general corrosion of carbon steel in reactor primary coolants

Energy Technology Data Exchange (ETDEWEB)

Lister, D. [University of New Brunswick, Fredericton, NB (Canada). Dept. of Chemical Engineering; Lang, L.C. [Atomic Energy of Canada Ltd., Chalk River Lab., ON (Canada)

2002-07-01

Flow-assisted corrosion (FAC) of carbon steel in high-temperature lithiated water can be described with a model that invokes dissolution of the protective oxide film and erosion of oxide particles that are loosened as a result. General corrosion under coolant conditions where oxide is not dissolved is described as well. In the model, the electrochemistry of magnetite dissolution and precipitation and the effect of particle size on solubility move the dependence on film thickness of the diffusion processes (and therefore the corrosion rate) away from reciprocal. Particle erosion under dissolving conditions is treated stochastically and depends upon the fluid shear stress at the surface. The corrosion rate dependence on coolant flow under FAC conditions then becomes somewhat less than that arising purely from fluid shear (proportional to the velocity squared). Under non-dissolving conditions, particle erosion occurs infrequently and general corrosion is almost unaffected by flow For application to a CANDU primary circuit and its feeders, the model was bench-marked against the outlet feeder S08 removed from the Point Lepreau reactor, which furnished one value of film thickness and one of corrosion rate for a computed average coolant velocity. Several constants and parameters in the model had to be assumed or were optimised, since values for them were not available. These uncertainties are no doubt responsible for the rather high values of potential that evolved as steps in the computation. The model predicts film thickness development and corrosion rate for the whole range of coolant velocities in outlet feeders very well. In particular, the detailed modelling of FAC in the complex geometry of one outlet feeder (F11) is in good agreement with measurements. When the particle erosion computations are inserted in the balance equations for the circuit, realistic values of crud level are obtained. The model also predicts low corrosion rates and thick oxide films for inlet

A mechanistic model for predicting flow-assisted and general corrosion of carbon steel in reactor primary coolants

International Nuclear Information System (INIS)

Lister, D.

2002-01-01

Flow-assisted corrosion (FAC) of carbon steel in high-temperature lithiated water can be described with a model that invokes dissolution of the protective oxide film and erosion of oxide particles that are loosened as a result. General corrosion under coolant conditions where oxide is not dissolved is described as well. In the model, the electrochemistry of magnetite dissolution and precipitation and the effect of particle size on solubility move the dependence on film thickness of the diffusion processes (and therefore the corrosion rate) away from reciprocal. Particle erosion under dissolving conditions is treated stochastically and depends upon the fluid shear stress at the surface. The corrosion rate dependence on coolant flow under FAC conditions then becomes somewhat less than that arising purely from fluid shear (proportional to the velocity squared). Under non-dissolving conditions, particle erosion occurs infrequently and general corrosion is almost unaffected by flow For application to a CANDU primary circuit and its feeders, the model was bench-marked against the outlet feeder S08 removed from the Point Lepreau reactor, which furnished one value of film thickness and one of corrosion rate for a computed average coolant velocity. Several constants and parameters in the model had to be assumed or were optimised, since values for them were not available. These uncertainties are no doubt responsible for the rather high values of potential that evolved as steps in the computation. The model predicts film thickness development and corrosion rate for the whole range of coolant velocities in outlet feeders very well. In particular, the detailed modelling of FAC in the complex geometry of one outlet feeder (F11) is in good agreement with measurements. When the particle erosion computations are inserted in the balance equations for the circuit, realistic values of crud level are obtained. The model also predicts low corrosion rates and thick oxide films for inlet

Flow accelerated corrosion and life management of the secondary circuit of the Embalse nuclear power plant

International Nuclear Information System (INIS)

Chocron, Mauricio; La Gamma, Ana M.; Fernandez, Narciso; Moyano, Ricardo; Schiersmann, Christian; Ovando, Luis E.; Sainz, Ricardo A.; Keitelman, Alberto

2003-01-01

Flow accelerated corrosion is a matter of concern in secondary circuits of nuclear power plants as well as in fossil fired plants. It contributes to the piping wall thinning and to the corrosion products transport to the steam generators. Because it is a generalized corrosion phenomena, could address to extensive failures. In that sense the plants conduct extensive programs of surveillance of piping degradation. Because the problem involves many variables like alloys, water chemistry and hydrodynamics several models have been proposed in the literature. In the present paper the variables have been organized in a spreadsheet which allows the calculation of normalized risk factors. (author)

A study on the flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jung Gu

2002-01-01

The flow-accelerated corrosion characteristics of a carbon steel(CS) coupled to stainless steel(SS) were investigated in deaerated alkaline-chloride solutions with velocities (0, 0.2, 0.4 and 0.6 m/s), pH (8, 9 and 10) and temperatures (25, 50 and 75 .deg. C). The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE (Rotating Cylinder Electrode). CS did not show passive behavior while SS show passive behavior in the alkaline-chloride solution. Galvanic corrosion tests were conducted as a function of flow velocities, pH and temperature. The galvanic current density increases with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 .deg. C, whereas the flow velocity increased galvanic current density significantly at 50 and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperature

EquiFACS: The Equine Facial Action Coding System.

Directory of Open Access Journals (Sweden)

Jen Wathan

Full Text Available Although previous studies of horses have investigated their facial expressions in specific contexts, e.g. pain, until now there has been no methodology available that documents all the possible facial movements of the horse and provides a way to record all potential facial configurations. This is essential for an objective description of horse facial expressions across a range of contexts that reflect different emotional states. Facial Action Coding Systems (FACS provide a systematic methodology of identifying and coding facial expressions on the basis of underlying facial musculature and muscle movement. FACS are anatomically based and document all possible facial movements rather than a configuration of movements associated with a particular situation. Consequently, FACS can be applied as a tool for a wide range of research questions. We developed FACS for the domestic horse (Equus caballus through anatomical investigation of the underlying musculature and subsequent analysis of naturally occurring behaviour captured on high quality video. Discrete facial movements were identified and described in terms of the underlying muscle contractions, in correspondence with previous FACS systems. The reliability of others to be able to learn this system (EquiFACS and consistently code behavioural sequences was high--and this included people with no previous experience of horses. A wide range of facial movements were identified, including many that are also seen in primates and other domestic animals (dogs and cats. EquiFACS provides a method that can now be used to document the facial movements associated with different social contexts and thus to address questions relevant to understanding social cognition and comparative psychology, as well as informing current veterinary and animal welfare practices.

A FPGA Implementation of the CAR-FAC Cochlear Model

Directory of Open Access Journals (Sweden)

Ying Xu

2018-04-01

Full Text Available This paper presents a digital implementation of the Cascade of Asymmetric Resonators with Fast-Acting Compression (CAR-FAC cochlear model. The CAR part simulates the basilar membrane's (BM response to sound. The FAC part models the outer hair cell (OHC, the inner hair cell (IHC, and the medial olivocochlear efferent system functions. The FAC feeds back to the CAR by moving the poles and zeros of the CAR resonators automatically. We have implemented a 70-section, 44.1 kHz sampling rate CAR-FAC system on an Altera Cyclone V Field Programmable Gate Array (FPGA with 18% ALM utilization by using time-multiplexing and pipeline parallelizing techniques and present measurement results here. The fully digital reconfigurable CAR-FAC system is stable, scalable, easy to use, and provides an excellent input stage to more complex machine hearing tasks such as sound localization, sound segregation, speech recognition, and so on.

A FPGA Implementation of the CAR-FAC Cochlear Model.

Science.gov (United States)

Xu, Ying; Thakur, Chetan S; Singh, Ram K; Hamilton, Tara Julia; Wang, Runchun M; van Schaik, André

2018-01-01

This paper presents a digital implementation of the Cascade of Asymmetric Resonators with Fast-Acting Compression (CAR-FAC) cochlear model. The CAR part simulates the basilar membrane's (BM) response to sound. The FAC part models the outer hair cell (OHC), the inner hair cell (IHC), and the medial olivocochlear efferent system functions. The FAC feeds back to the CAR by moving the poles and zeros of the CAR resonators automatically. We have implemented a 70-section, 44.1 kHz sampling rate CAR-FAC system on an Altera Cyclone V Field Programmable Gate Array (FPGA) with 18% ALM utilization by using time-multiplexing and pipeline parallelizing techniques and present measurement results here. The fully digital reconfigurable CAR-FAC system is stable, scalable, easy to use, and provides an excellent input stage to more complex machine hearing tasks such as sound localization, sound segregation, speech recognition, and so on.

Recent measurements of flame acceleration in semiconfined geometries

Energy Technology Data Exchange (ETDEWEB)

Abou-Arab, T.W. (King Fahd Univ. of Petroleum and Minerals, Dhahran (SA). Mechanical Engineering Dept.); Enayet, M.M.; Kamel, M.M. (Cairo Univ., Giza (EG). Mechanical Power Engineering Dept.)

1991-04-01

Turbulent premixed combustion under certain conditions may lead to large flame speeds sufficient to cause significant damage to nearby structures. Experiments, both large and small scale, have confirmed that obstructions cause severe flame acceleration to occur. In these cases, flame speeds as high as 800 ms{sup -1} may be achieved. In this work experimental investigation of some factors affecting flame acceleration in a semiconfined channel has been carried out. The experimental facility and the developed ionization gap measuring technique are also described. It has been found that the presence of obstacles, degree of confinement, height of fuel-air cloud (FAC), as well as fuel concentration gradient in the FAC have profound effects on the rate at which the flame accelerates. Finally, consideration of the flame acceleration as a possible mechanism for the transition to detonation will be discussed. (author).

Corrosion studies on PREPP waste form

International Nuclear Information System (INIS)

Welch, J.M.; Neilson, R.M. Jr.

1984-05-01

Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

Influence of microstructure on the accelerated corrosion in Zr-Nb alloys

International Nuclear Information System (INIS)

Muller, S; Lanzani, L

2012-01-01

The influence of microstructure on the accelerated corrosion of Zr-1%Nb and Zr-2.5%Nb (CANDU's pressure tube material) has been studied. The behavior of Zircaloy-4 was also studied in order to compare the Zr-Nb alloys with an alloy that does not have niobium as an alloying element. The corrosion tests were carried out in LiOH 0.1M at 340 o C, in LiOH 1M at the same temperature and in steam at 400 o C. The results showed that the behavior of Zr-Nb alloys in steam at 400 o C is similar to that of Zircaloy-4 in this medium. However, Zr-Nb alloys are more sensitive than Zircaloy-4 to the presence of LiOH. The results suggest that the niobium concentration in the matrix is the parameter that defines the oxidation rate in Zr-Nb alloys, while the presence of second phases in these alloys (β--Zr/β-Nb/Zr-Nb-Fe) could be related with the growth of non-protective oxides in LiOH solutions. In LiOH 1M, the corrosion resistance of Zr-Nb alloys is similar to that of Zircaloy-4, except for the Zr-1Nb martensitic material which showed a sharp increase in the oxidation rate in this medium (author)

An acceleration test for stress corrosion cracking using humped specimen

International Nuclear Information System (INIS)

Kamaya, Masayuki; Fukumura, Takuya; Totsuka, Nobuo

2003-01-01

By using the humped specimen, which is processed by the humped die, in the slow strain rate technique (SSRT) test, fracture facet due to stress corrosion cracking (SCC) can be observed in relatively short duration. Although the cold work and concentrated stress and strain caused by the characteristic shape of the specimen accelerate the SCC, to date these acceleration effects have not been examined quantitatively. In the present study, the acceleration effects of the humped specimen were examined through experiments and finite element analyses (FEA). The experiments investigated the SCC of alloy 600 in the primary water environment of a pressurized water reactor. SSRT tests were conducted using two kinds of humped specimen: one was annealed after hump processing in order to eliminate the cold work, and the other was hump processed after the annealing treatment. The work ratio caused by the hump processing and stress/strain conditions during SSRT test were evaluated by FEA. It was found that maximum work ratio of 30% is introduced by the hump processing and that the distribution of the work ratio is not uniform. Furthermore, the work ratio is influenced by the friction between the specimen and dies as well as by the shape of dies. It was revealed that not only the cold work but also the concentrated stress and strain during SSRT test accelerate the crack initiation and growth of the SCC. (author)

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion

Directory of Open Access Journals (Sweden)

Dereje Homa

2017-01-01

Full Text Available The effect of Cr(VI pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI with concomitant deposition of Cr(III under pH control. A significant (P = 0.05 increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI is reduced to a stable, immobile, and insoluble Cr(III accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion.

Science.gov (United States)

Homa, Dereje; Haile, Ermias; Washe, Alemayehu P

2017-01-01

The effect of Cr(VI) pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III) deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI) with concomitant deposition of Cr(III) under pH control. A significant ( P = 0.05) increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI) is reduced to a stable, immobile, and insoluble Cr(III) accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Effect of a nano-sized TiC particle addition on the flow-assisted corrosion resistance of SA 106B carbon steel

Science.gov (United States)

Park, Jin-Ju; Park, Eun-Kwang; Lee, Gyoung-Ja; Rhee, Chang-Kyu; Lee, Min-Ku

2017-09-01

Carbon steel with dispersed nano-sized TiC ceramic particles was fabricated by the ex-situ introduction of the particles into the melt, with the flow-assisted corrosion (FAC) resistance then investigated in the presence and absence of TiC nanoparticles using a once-through type of FAC loop test. From the potentiodynamic polarization curves, the current density at any given anodic potential was decreased and the open-circuit potential was increased by the addition of TiC nanoparticles. In addition, when the nano-sized TiC particles were added, the FAC rate was 1.38 times lower than that of carbon steel without TiC nanoparticles, indicating an improvement of the FAC resistance due to the homogeneous distribution of the TiC reinforcing nanoparticles.

Flow accelerated corrosion and its control measures for the secondary circuit pipelines in Indian nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand; Roychowdhury, S.; Mathew, Thomas; Bhandakkar, Atul

2008-01-01

A plain carbon steel feeder pipeline in the secondary circuit failed downstream of a flow measurement device (orifice meter) during operation at nuclear power plant. A detailed failure analysis done on the failed pipeline is described in this paper. The results established the fine surface pattern of 'Horseshoe pits' at the affected regions. X-ray diffraction analysis on the samples far from the failed regions showed presence of magnetite but on the sample from the failed region showed peaks due to base metal only, indicating dissolution of the oxide. Thickness profiling of the pipeline indicated reduction of thickness from the design 7.62 mm to a minimum of 0.4-1.4 mm at the location of the failure. These observations are characteristic of single phase flow accelerated corrosion. This paper details the extent of flow accelerated corrosion in various Indian power plants and the remedial measures for replacement and possible design and water chemistry changes to combat it

A new FACS approach isolates hESC derived endoderm using transcription factors.

Directory of Open Access Journals (Sweden)

Yuqiong Pan

2011-03-01

Full Text Available We show that high quality microarray gene expression profiles can be obtained following FACS sorting of cells using combinations of transcription factors. We use this transcription factor FACS (tfFACS methodology to perform a genomic analysis of hESC-derived endodermal lineages marked by combinations of SOX17, GATA4, and CXCR4, and find that triple positive cells have a much stronger definitive endoderm signature than other combinations of these markers. Additionally, SOX17(+ GATA4(+ cells can be obtained at a much earlier stage of differentiation, prior to expression of CXCR4(+ cells, providing an important new tool to isolate this earlier definitive endoderm subtype. Overall, tfFACS represents an advancement in FACS technology which broadly crosses multiple disciplines, most notably in regenerative medicine to redefine cellular populations.

Project CHECO Southeast Asia Report. FAC Operations in Close Air Support Role in SVN

National Research Council Canada - National Science Library

Overton, James B

1969-01-01

This report addresses the role of the Forward Air Controller (FAC) in Southeast Asia. The various categories of FACs are discussed, including the function of the Ground FAC and the duties he performs...

Flow accelerated corrosion and erosion-corrosion of RAFM steel in liquid breeders

International Nuclear Information System (INIS)

Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio

2010-11-01

Corrosion experiments for RAFM, JLF-1 steel (Fe-9Cr-2w-0.1C) in 3types of flowing liquid breeders (i.e. Li, Pb-17Li and Flinak) were performed at the same conditions, and the compatibility was compared with each other. The weight loss of the specimens in the fluids was evaluated by the corrosion model based on mass transfer. The model can be applied to different test systems with different quantity of liquid breeders and different surface area of the systems. The flow enhanced the dissolution of element of the steel in the fluids. The mechanism of an erosion-corrosion in the liquid breeders was the peeling off of the corroded steel surface by the flow. (author)

Simulation of corrosion product activity in ion- exchanger of PWR under acceleration of corrosion and flow rate perturbations

International Nuclear Information System (INIS)

Mirza, N.M.; Mirza, S.M.; Rafique, M.

2005-01-01

In this paper computer code developed earlier by the authors (CPAIR-P) has been employed to compute corrosion product activity in PWRs for flow rate perturbations. The values of radioactivity in ion exchanger of Pressurized Water Reactor (PWR) under normal and flow rate perturbation conditions have been calculated. For linearly accelerating corrosion rates, activity saturates for removal rate of 600 cm/sup 3// s in primary coolant of PWR. A higher removal rate of 750 cm/sup 3// s was selected for which the saturation value is sufficiently low (0. 28 micro Ci/cm/sup 3/). Simulation results shows that the Fe/sup 59/ Na/sup 24/, Mo/sup 99/, Mn/sup 56/ reaches saturation values with in about 700 hours of reactor operation. However, Co/sup 58/ and Co/sup 60/ keep on accumulating and do not saturate with in 2000 hours of these simulation time. When flow rate is decreased by 10% of rated flow rate after 500 hours of reactor operation, a dip in activity is seen, which reaches to the value of 0.00138 micro Ci cm/sup -3/ then again it begins to rise and reaches saturation value of 0.00147 cm/sup 3//s. (author)

NPPs Secondary Circuit Piping Wall-Thinning Management in China

International Nuclear Information System (INIS)

Zhong Zhimin; Li Jinsong; Zheng Hui

2012-01-01

Since 1980s, secondary circuit piping wall-thinning incidents happened in nuclear power plants (NPPs) worldwide. Particularly Surry 2 and Mihama 3 accidents resulted from flow-accelerated corrosion (FAC), unplanned outage, huge fatalities and economic loss pushed whole industry to pay more attention on the wall-thinning problem.

Individualized FAC on bottom tab subassemblies to minimize adhesive gap between emitter and optics

Science.gov (United States)

Sauer, Sebastian; Müller, Tobias; Haag, Sebastian; Beleke, Andreas; Zontar, Daniel; Baum, Christoph; Brecher, Christian

2017-02-01

High Power Diode Laser (HPDL) systems with short focal length fast-axis collimators (FAC) require submicron assembly precision. Conventional FAC-Lens assembly processes require adhesive gaps of 50 microns or more in order to compensate for component tolerances (e.g. deviation of back focal length) and previous assembly steps. In order to control volumetric shrinkage of fast-curing UV-adhesives shrinkage compensation is mandatory. The novel approach described in this paper aims to minimize the impact of volumetric shrinkage due to the adhesive gap between HPDL edge emitters and FAC-Lens. Firstly, the FAC is actively aligned to the edge emitter without adhesives or bottom tab. The relative position and orientation of FAC to emitter are measured and stored. Consecutively, an individual subassembly of FAC and bottom tab is assembled on Fraunhofer IPT's mounting station with a precision of +/-1 micron. Translational and lateral offsets can be compensated, so that a narrow and uniform glue gap for the consecutive bonding process of bottom tab to heatsink applies (Figure 4). Accordingly, FAC and bottom tab are mounted to the heatsink without major shrinkage compensation. Fraunhofer IPT's department assembly of optical systems and automation has made several publications regarding active alignment of FAC lenses [SPIE LASE 8241-12], volumetric shrinkage compensation [SPIE LASE 9730-28] and FAC on bottom tab assembly [SPIE LASE 9727-31] in automated production environments. The approach described in this paper combines these and is the logical continuation of that work towards higher quality of HPDLs.

Microfluidics microFACS for Life Detection

Science.gov (United States)

Platt, Donald W.; Hoover, Richard B.

2010-01-01

A prototype micro-scale Fluorescent Activated Cell Sorter (microFACS) for life detection has been built and is undergoing testing. A functional miniature microfluidics instrument with the ability to remotely distinguish live or dead bacterial cells from abiotic particulates in ice or permafrost of icy bodies of the solar system would be of fundamental value to NASA. The use of molecular probes to obtain the bio-signature of living or dead cells could answer the most fundamental question of Astrobiology: Does life exist beyond Earth? The live-dead fluorescent stains to be used in the microFACS instrument function only with biological cell walls. The detection of the cell membranes of living or dead bacteria (unlike PAH's and many other Biomarkers) would provide convincing evidence of present or past life. This miniature device rapidly examine large numbers of particulates from a polar ice or permafrost sample and distinguish living from dead bacteria cells and biological cells from mineral grains and abiotic particulates and sort the cells and particulates based on a staining system. Any sample found to exhibit fluorescence consistent with living cells could then be used in conjunction with a chiral labeled release experiment or video microscopy system to seek addition evidence for cellular metabolism or motility. Results of preliminary testing and calibration of the microFACS prototype instrument system with pure cultures and enrichment assemblages of microbial extremophiles will be reported.

Wall thinning trend analyses for secondary side piping of Korean NPPs

International Nuclear Information System (INIS)

Hwang, K.M.; Jin, T.E.; Lee, S.H.; Jeon, S.C.

2003-01-01

Since the mid-1990s, nuclear power plants in Korea have experienced wall thinning, leaks, and ruptures of secondary side piping caused by flow-accelerated corrosion (FAC). The pipe failures have increased as operating time progresses. In order to prevent the FAC-induced pipe failures and to develop an effective FAC management strategy, KEPRI and KOPEC have conducted a study for developing systematic FAC management technology for secondary side piping of all Korean nuclear power plants. As a part of the study, FAC analyses were performed using the CHECWORKS code. The analysis results were used to select components for inspection and to determine inspection intervals on each nuclear power plant. This paper describes the introduction of the FAC analysis method and the wall thinning trend analysis results by reactor type, system, and water treatment amine. This paper also represents the site application feasibility for secondary side piping management. The site application feasibility of the analysis results was proven by comparisons of predicted and measured wear rates. (author)

Application of numerical analysis technique to make up for pipe wall thinning prediction program

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Park, Won; Oh, Dong Hoon

2009-01-01

Flow Accelerated Corrosion (FAC) leads to wall thinning of steel piping exposed to flowing water or wet steam. Experience has shown that FAC damage to piping at fossil and nuclear plants can lead to costly outages and repairs and can affect plant reliability and safety. CHEWORKS have been utilized in domestic nuclear plants as a predictive tool to assist FAC engineers in planning inspections and evaluating the inspection data to prevent piping failures caused by FAC. However, CHECWORKS may be occasionally left out local susceptible portions owing to predicting FAC damage by pipeline group after constructing a database for all secondary side piping in nuclear plants. This paper describes the methodologies that can complement CHECWORKS and the verifications of the CHECWORKS prediction results in terms of numerical analysis. FAC susceptible locations based on CHECWORKS for the two pipeline groups of a nuclear plant was compared with those of numerical analysis based on FLUENT.

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Application of nano-structured coatings to mitigate flow-accelerated corrosion in secondary pipe systems of nuclear power plants

International Nuclear Information System (INIS)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Kim, Ji Hyun

2014-01-01

Carbon steel is widely used as a structural material in secondary pipe systems. However, the passivity of carbon steel is not sufficient for protection in secondary water chemistry with a very fast-flowing fluid because of the dissolution of ferrous and magnetite ions and surface friction at the interface of the coolant and pipe surface. There have been many efforts to mitigate flow-accelerated corrosion through adoption of advanced water chemistries such as optimized dissolve oxygen (DO) concentration and temperature, as well as usage of new additives such as monoethanol amine (ETA) to adjust pH. However, these mitigation techniques pose certain challenges relating to the compatibility of new water chemistries with the steam generator, the thermal efficiency of the secondary side, etc. In this study, to improve the passivity of carbon steel, nanostructured coatings especially nanoparticle-enhanced surface coatings were adopted to improve resistance to corrosion and wear. Nanoparticles in the coating matrix help decrease the electrochemical potential compared coatings without nanoparticles, and thus help improve the mechanical properties, especially hardness, through precipitation. In other words, nanoparticle-enhanced surface coatings have the potential to mitigate flow-accelerated corrosion in secondary pipe systems. As candidate coatings, TiO 2 - and SiC-enhanced electrolytic and electroless nickel plating and Fe-Cr-W amorphous metallic coatings (AMC) were selected by acquiring the Pourbaix diagram with thermodynamic calculations. Both TiO 2 and SiC show a stable state in secondary water chemistry, and it is estimated that Fe-Cr-W can be applied to secondary water chemistry because it has a similar chemical composition to carbon steel. Electron microscopic analysis results with scanning electron microscopy (SEM) and tunneling electron microscopy (TEM) show the distribution of TiO 2 nanoparticles in the nickel matrix coating layer, whereas the SiC nanoparticles

Wall thinning of piping in power plants

International Nuclear Information System (INIS)

Ohta, Joji; Inada, Fumio; Morita, Ryo; Kawai, Noboru; Yoneda, Kimitoshi

2005-01-01

Major mechanisms causing wall thinning of piping in power plants are flow accelerated corrosion (FAC), cavitation erosion and droplet erosion. Their fundamental aspects are reviewed on the basis of literature data. FAC is chemical process and it is affected by hydrodynamic factors, temperature, pH, dissolved oxygen concentration and chemical composition of materials. On the other hand, cavitation erosion and droplet erosion are mechanical process and they are mainly affected by hydrodynamic factors and mechanical properties of materials. Evaluation codes for FAC and mitigation methods of FAC and the erosion are also described. Wall thinning of piping is one of public concerns after an accident of a pipe failure at Mihama Nuclear Power Plant Unit 3, Kansai Electric Power Co., Inc., in August 2004. This paper gives comprehensive understanding of the wall thinning mechanism. (author)

Corrosion test by low-temperature coal tar

Energy Technology Data Exchange (ETDEWEB)

Ando, S; Yamamoto, S

1952-01-01

Corrosive actions of various fractions of low-temperature coal tar against mild steel or Cr 13-steel were compared at their boiling states. Corrosions became severe when the boiling points exceeded 240/sup 0/. The acidic fractions were more corrosive. In all instances, corrosion was excessive at the beginning of immersion testing and then gradually became mild; boiling accelerated the corrosion. Cr 13-steel was corrosion-resistant to low-temperature coal-tar fractions.

The marine corrosion program developed by Nuclebras

International Nuclear Information System (INIS)

Moreira, P.A.P.; Quinan, M.A.

1986-01-01

A marine corrosion program is being developed by NUCLEBRAS and NUCLEN. This program consists in carrying out non-accelerated experiments in marine atmosphere, with immersion in sewater and laboratory accelerated tests. The purpose is to obtain a correlation between the corrosion rates observed in non-accelerated conditions and laboratory tests. Through these results it is inteded, only with laboratory tests, to estimate the bahavior of similar materials when tsted in similar marine atmosphereic conditions. Some aspects observed in the implementation of the program and some results so far obtained are discussed. (Author) [pt

48 CFR 301.603-72 - FAC-C and HHS SAC certification requirements.

Science.gov (United States)

2010-10-01

... HUMAN SERVICES GENERAL HHS ACQUISITION REGULATION SYSTEM Career Development, Contracting Authority, and... retention of certification, including the requirement to earn continuous learning points (CLPs). FAC-C... to employees for the first time at a department or agency.) (c) The FAC-C certification is based on...

Crystal structures of fac-trichloridotris(trimethylphosphane-κPrhodium(III monohydrate and fac-trichloridotris(trimethylphosphane-κPrhodium(III methanol hemisolvate: rhodium structures that are isotypic with their iridium analogs

Directory of Open Access Journals (Sweden)

Joseph S. Merola

2015-02-01

Full Text Available The crystal structures of two solvates of fac-trichloridotris(trimethylphosphane-κPrhodium(III are reported, i.e. one with water in the crystal lattice, fac-[RhCl3(Me3P3]·H2O, and one with methanol in the crystal lattice, fac-[RhCl3(Me3P3]·0.5CH3OH. These rhodium compounds exhibit distorted octahedral coordination spheres at the metal and are isotypic with the analogous iridium compounds previously reported by us [Merola et al. (2013. Polyhedron, 54, 67–73]. Comparison is made between the rhodium and iridium compounds, highlighting their isostructural relationships.

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

Synthesis and characterization of fac-Re(CO)3-aspartic-N-monoacetic acid, a structural analogue of a potential new renal tracer, fac-99mTc(CO)3(ASMA).

Science.gov (United States)

Klenc, Jeffrey; Lipowska, Malgorzata; Taylor, Andrew T; Marzilli, Luigi G

2012-09-01

The reaction of an aminopolycarboxylate ligand, as partic- N - m onoacetic a cid (ASMA), with [Re(CO) 3 (H 2 O) 3 ] + was examined. The tridentate coordination of ASMA to this Re I tricarbonyl precursor yielded fac -Re(CO) 3 (ASMA) as a mixture of diastereomers. The chemistry is analogous to that of the Tc I tricarbonyl complex, which yields fac - 99m Tc(CO) 3 (ASMA) under similar conditions. The formation, structure, and isomerization of fac -Re(CO) 3 (ASMA) products were characterized by HPLC, 1 H NMR spectroscopy, and X-ray crystallography. The two major fac -Re(CO) 3 (ASMA) diastereomeric products each have a linear ONO coordination mode with two adjacent five-membered chelate rings, but they differ in the endo or exo orientation of the uncoordinated acetate group, in agreement with expectations based on previous studies. Conditions have been identified for the expedient isomerization of fac -Re(CO) 3 (ASMA) to a mixture consisting primarily of one major product. Because different isomeric species typically have different pharmacokinetic characteristics, these conditions may provide for the practical isolation of a single 99m Tc(CO) 3 (ASMA) species, thus allowing the isolation of the isomer that has optimal imaging and pharmacokinetic characteristics. This information will aid in the design of future 99m Tc radiopharmaceuticals.

Automated-process gas-chromatograph system for use in accelerated corrosion testing of HTGR core-support posts

International Nuclear Information System (INIS)

Harper, R.E.; Herndon, P.G.

1982-01-01

An automated-process gas chromatograph is the heart of a gaseous-impurities-analysis system developed for the Oak Ridge National Laboratory Core Support Performance Test, at which graphite core-support posts for high-temperature gas-cooled fission reactors are being subjected to accelerated corrosion tests under tightly controlled conditions of atmosphere and temperature. Realistic estimation of in-core corrosion rates is critically dependent upon the accurate measurement of low concentrations of CO, CO 2 , CH 4 , H 2 , and O 2 in the predominantly helium atmosphere. In addition, the capital and labor investment associated with each test puts a premium upon the reliability of the analytical system, as excessive downtime or failure to obtain accurate data would result in unacceptable costs and schedule delays. After an extensive survey of available measurement techniques, gas chromatography was chosen for reasons of accuracy, flexibility, good-performance record, and cost

A Theoretical Model for Metal Corrosion Degradation

Directory of Open Access Journals (Sweden)

David V. Svintradze

2010-01-01

Full Text Available Many aluminum and stainless steel alloys contain thin oxide layers on the metal surface which greatly reduce the corrosion rate. Pitting corrosion, a result of localized breakdown of such films, results in accelerated dissolution of the underlying metal through pits. Many researchers have studied pitting corrosion for several decades and the exact governing equation for corrosion pit degradation has not been obtained. In this study, the governing equation for corrosion degradation due to pitting corrosion behavior was derived from solid-state physics and some solutions and simulations are presented and discussed.

Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

Energy Technology Data Exchange (ETDEWEB)

Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

2015-10-15

In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

International Nuclear Information System (INIS)

Zhang Ruijin; Castel, Arnaud; Francois, Raoul

2010-01-01

This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

Assessment of Pipe Wall Loss Using Guided Wave Testing

International Nuclear Information System (INIS)

Joo, Kyung Mun; Jin, Seuk Hong; Moon, Yong Sig

2010-01-01

Flow accelerated corrosion(FAC) of carbon steel pipes in nuclear power plants has been known as one of the major degradation mechanisms. It could have bad influence on the plant reliability and safety. Also detection of FAC is a significant cost to the nuclear power plant because of the need to remove and replace insulation. Recently, the interest of the guided wave testing(GWT) has grown because it allows long range inspection without removing insulation of the pipe except at the probe position. If GWT can be applied to detection of FAC damages, it will can significantly reduce the cost for the inspection of the pipes. The objective of this study was to determine the capability of GWT to identify location of FAC damages. In this paper, three kinds of techniques were used to measure the amplitude ratio between the first and the second welds at the elbow area of mock-ups that contain real FAC damages. As a result, optimal inspection technique and minimum detectability to detect FAC damages drew a conclusion

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Risk-informed prediction of feeder end of life

International Nuclear Information System (INIS)

Jyrkama, M.; Pandey, M.

2011-01-01

The operating life of feeder piping is negatively impacted by flow accelerated corrosion (FAC). In this study, an assessment of a large set of inspection data reveals that FAC in feeders is a relatively stationary process, with variability only at the local scale. Given the added uncertainty from inspection coverage, a new method for estimating the thinning rate and feeder EOL is developed using a probabilistic approach. The results of the study illustrate the benefits of the methodology in supporting risk-informed decision making at the station by quantifying the present and incremental risk in the feeder system over time. (author)

Risk-informed prediction of feeder end of life

Energy Technology Data Exchange (ETDEWEB)

Jyrkama, M.; Pandey, M. [Univ. of Waterloo, Ontario (Canada)

2011-07-01

The operating life of feeder piping is negatively impacted by flow accelerated corrosion (FAC). In this study, an assessment of a large set of inspection data reveals that FAC in feeders is a relatively stationary process, with variability only at the local scale. Given the added uncertainty from inspection coverage, a new method for estimating the thinning rate and feeder EOL is developed using a probabilistic approach. The results of the study illustrate the benefits of the methodology in supporting risk-informed decision making at the station by quantifying the present and incremental risk in the feeder system over time. (author)

On-line electrochemical monitoring of microbially influenced corrosion

International Nuclear Information System (INIS)

Dowling, N.J.E.; Stansbury, E.E.; White, D.C.; Borenstein, S.W.; Danko, J.C.

1989-01-01

Newly emerging electrochemical measurement techniques can provide on-line, non-destructive monitoring of the average corrosion rate and indications of localized pitting corrosion together with insight into fundamental electrochemical mechanisms responsible for the corrosion process. This information is relevant to evaluating, monitoring, understanding and controlling microbially influenced corrosion (MIC). MIC of coupons exposed in sidestream devices on site or in laboratory-based experiments, where the corrosion response is accelerated by exposure to active consortia of microbes recovered from specific sites, can be utilized to evaluate mitigation strategies. The average corrosion rates can be determined by small amplitude cyclic voltametry (SACV), and AC impedance spectroscopy (EIS). EIS can also give insight into the mechanisms of the MIC and indications of localized corrosion. Pitting corrosion can be detected non-destructively with open circuit potential monitoring (OCP). OCP also responds to bacterial biofilm activities such as oxygen depletion and other electrochemical activities. Utilizing these methods, accelerated tests can be designed to direct the selection of materials, surface treatments of materials, and welding filler materials, as well as the optimization of chemical and mechanical countermeasures with the microbial consortia recovered and characterized from the specific sites of interest

Effect of chlorides on the corrosion behaviour of mild steel

International Nuclear Information System (INIS)

Harada, Kazuyuki; Shimada, Minoru

1980-01-01

In PWR's steam generators, ''denting'' resulted from corrosion of support plate material, carbon steel is an important problem. The role of chlorides in corrosion acceleration of mild steel was studied. Corrosion tests were conducted at temperature from 100 0 C to 280 0 C in deaerated solutions of NaCl and MgCl 2 which are main content of sea water. 1) Solution of MgCl 2 was more corrosive than that of NaCl. The more increased in concentration of each chloride solution, the more corrosive in MgCl 2 soln. but the less corrosive in NaCl soln. 2) The rate of corrosion in the mixed solution of NaCl and MgCl 2 was governed by the concentration of MgCl 2 soln. The corrosion behaviour in sea water was suggested to be not controlled by NaCl but by MgCl 2 . 3) Acidification of MgCl 2 soln. could be evaluated by experiment at 100 0 C, the degree of acidification increased with increasing the concentration. However, the value of pH during corrosion was kept constant by the concentration of dissolved Fe 2+ ions. 4) The corrosion acceleration by MgCl 2 soln. was arised not only from acidification by the solution itself but from continuous supplementation of H + ions with the hydrolysis of dissolved Fe 2+ ions. This autocatalytic corrosion process not exhausting acid was characterized with the corrosion in closed system such as in crevice. In addition to acidification of MgCl 2 soln., the formation of non-protective magnetite film by Mg 2+ ion was estimated to be a reason of accelerated corrosion. (author)

Corrosion of type 304L stainless steel in boiling dilute neptunium nitrate solution

International Nuclear Information System (INIS)

Motooka, Takafumi; Kiuchi, Kiyoshi

2003-01-01

Corrosion of type 304L stainless steel in nitric acid solution containing neptunium was studied under immersion and heat-transfer condition. Corrosion rates of stainless steel were obtained by the weight loss measurement and the quantitative analysis of metallic ions dissolved in solution. The surface morphology was observed by scanning electron microscopy. The corrosion acceleration mechanism was investigated by polarization measurement and spectrophotometry. The corrosion rate in boiling 9M nitric acid was accelerated by addition of neptunium. The corrosion of stainless steel was promoted under heat-transfer condition compared to immersion condition. In polarization measurements, the cathodic current was increased by addition of neptunium. Spectrophotometric measurements showed the oxidization of neptunium in boiling nitric acid. It was suggested that the accelerated corrosion in nitric acid solution containing neptunium was caused by re-oxidation of neptunium. (author)

Relationship between Corrosion Level of Rebar Embedded in Concrete, Corrosion Potential and Current Density Measured by Non-destructive Test Method

International Nuclear Information System (INIS)

Chung, Lan; Cho, Seung Ho; Roh, Young Sook; Kim, Joong Koo

2004-01-01

The purpose of this study is to identify corrosion mechanism and develop qualitative measurement method of corrosion level. Fist of all, structural behavior of each different level of corrosion states have been evaluated. And mathematical models that can predict corrosion level in terms of electric potential and corrosion intensity are proposed. Corrosion rate in reinforcing bar was investigated in this study using accelerated corrosion method due to electric potential differences based on Faradays law. Total 288 measurement spots were designed in terms of corrosion rates, diameter of reinforcing bars, and concrete cover thickness. Corrosion current densities and corrosion potentials of concrete were measured on these specimens using Gecor device. This study suggested the relationship between corrosion levels, and measured electric current density as follows

Damage induced by continued corrosion in concrete repair systems

NARCIS (Netherlands)

Luckovic, M.; Savija, B.; Schlangen, E.

2014-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. After the repair, corrosion of the steel might continue and even accelerate. While the development of the corrosion cell depends on many parameters and is difficult to control, the occurrence of

Spectroscopic Characterization of Aqua [ fac-Tc(CO)3]+ Complexes at High Ionic Strength.

Science.gov (United States)

Chatterjee, Sayandev; Hall, Gabriel B; Engelhard, Mark H; Du, Yingge; Washton, Nancy M; Lukens, Wayne W; Lee, Sungsik; Pearce, Carolyn I; Levitskaia, Tatiana G

2018-06-05

Understanding fundamental Tc chemistry is important to both the remediation of nuclear waste and the reprocessing of nuclear fuel; however, current knowledge of the electronic structure and spectral signatures of low-valent Tc compounds significantly lags behind the remainder of the d-block elements. In particular, identification and treatment of Tc speciation in legacy nuclear waste is challenging due to the lack of reference data especially for Tc compounds in the less common oxidation states (I-VI). In an effort to establish a spectroscopic library corresponding to the relevant conditions of extremely high ionic strength typical for the legacy nuclear waste, compounds with the general formula of [ fac-Tc(CO) 3 (OH 2 ) 3- n (OH) n ] 1- n (where n = 0-3) were examined by a range of spectroscopic techniques including 99 Tc/ 13 C NMR, IR, XPS, and XAS. In the series of monomeric aqua species, stepwise hydrolysis results in the increase of the Tc metal center electron density and corresponding progressive decrease of the Tc-C bond distances, Tc electron binding energies, and carbonyl stretching frequencies in the order [ fac-Tc(CO) 3 (OH 2 ) 3 ] + > [ fac-Tc(CO) 3 (OH 2 ) 2 (OH)] > [ fac-Tc(CO) 3 (OH 2 )(OH) 2 ] - . These results correlate with established trends of the 99 Tc upfield chemical shift and carbonyl 13 C downfield chemical shift. The lone exception is [ fac-Tc(CO) 3 (OH)] 4 which exhibits a comparatively low electron density at the metal center attributed to the μ 3 -bridging nature of the - OH ligands causing less σ-donation and no π-donation. This work also reports the first observations of these compounds by XPS and [ fac-Tc(CO) 3 Cl 3 ] 2- by XAS. The unique and distinguishable spectral features of the aqua [ fac-Tc(CO) 3 ] + complexes lay the foundation for their identification in the complex aqueous matrixes.

Accelerated growth of oxide film on aluminium alloys under steam: Part II: Effects of alloy chemistry and steam vapour pressure on corrosion and adhesion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Bordo, Kirill; Jellesen, Morten Stendahl

2015-01-01

The steam treatment of aluminium alloys with varying vapour pressure of steamresulted in the growth of aluminium oxyhydroxide films of thickness range between 450 - 825nm. The surface composition, corrosion resistance, and adhesion of the produced films was characterised by XPS, potentiodynamic p...... of the vapour pressure of the steam. The accelerated corrosion and adhesion tests on steam generated oxide films with commercial powder coating verified that the performance of the oxide coating is highly dependent on the vapour pressure of the steam....... polarization, acetic acid salt spray, filiform corrosion test, and tape test. The oxide films formed by steam treatment showed good corrosion resistance in NaCl solution by significantly reducing anodic and cathodic activities. The pitting potential of the surface treated with steam was a function...

Monitoring reinforcement corrosion and corrosion-induced cracking using non-destructive x-ray attenuation measurements

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Geiker, Mette Rica

2011-01-01

To test the applicability of the x-ray attenuation method to monitor the movement of corrosion products as well as the formation and propagation of cracks in cementitious materials reinforced mortar samples were prepared and tested under accelerated corrosion conditions. It is evident from the ex...... of the corrosion products averaged through the specimen thickness. The total mass loss of steel, obtained by the x-ray attenuation method, was found to be in very good agreement with the mass loss obtained by gravimetric method as well as Faraday's law....

Factors Contributing to Corrosion of Steel Pilings in Duluth-Superior Harbor

Science.gov (United States)

2009-11-01

1226 Office of Counsel,Code 1008.3 ADOR/Director NCST E. R. Franchi , 7000 Public Affairs (Unclassified/ Unlimited Only), Code 703o 4...Great Lakes. Accelerated corrosion of CS pilings in estua- rine and marine harbors is a global phenomenon.9 The term "accelerated low water corrosion

Microencapsulation of Corrosion Indicators for Smart Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

2011-01-01

A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

Design of the free-air ionization chamber, FAC-IR-150, for X-ray dosimetry

Science.gov (United States)

Mohammadi, Seyed Mostafa; Tavakoli-Anbaran, Hossein

2018-03-01

The primary standard for X-ray dosimetry is based on the free-air ionization chamber (FAC). Therefore, the Atomic Energy Organization of Iran (AEOI) designed the free-air ionization chamber, FAC-IR-150, for low and medium energy X-ray dosimetry. The purpose of this work is the study of the free-air ionization chamber characteristics and the design of the FAC-IR-150. The FAC-IR-150 dosimeter has two parallel plates, a high voltage plate and a collector plate. A guard electrode surrounds the collector and is separated by an air gap. A group of guard strips is used between up and down electrodes to produce a uniform electric field in all the ion chamber volume. This design involves introducing the correction factors and determining the exact dimensions of the ionization chamber by using Monte Carlo simulation.

Analysis and countermeasures for the corrosion on the shaft of seawater pump

International Nuclear Information System (INIS)

Lu Hongtao; Chen Haiming

2010-01-01

The corrosion resistance of the shaft material-3Cr13 was studied through immersion test and electrochemistry test. The results indicated that 3Cr13 and the chromium plating on the shaft had poor resistance against local corrosion in seawater. And the free corrosion potential of 3Cr13 in seawater was lower than other components of the pump, this could accelerate the corrosion rate of the shaft due to galvanic corrosion. A comprehensive analysis showed that the root cause of the corrosion on the No.4 shaft was that 3Cr13 had poor resistance against local corrosion in seawater. Because of the exist of fit-up gap, galvanic corrosion effect and corrosive wear caused by sand, crevice corrosion, galvanic corrosion and wear occurred. All of these accelerated the corrosion rate of the shaft and finally caused its failure. It is suggested that the sealant should be improved and the current material 3Cr13 should be replaced by a kind of materials with better corrosion resistance. (authors)

Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

International Nuclear Information System (INIS)

Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

1992-03-01

Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

Stress corrosion cracking evaluation of precipitation-hardening stainless steel

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1970-01-01

Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

Free-air ionization chamber, FAC-IR-300, designed for medium energy X-ray dosimetry

International Nuclear Information System (INIS)

Mohammadi, S.M.; Tavakoli-Anbaran, H.; Zeinali, H.Z.

2017-01-01

The primary standard for X-ray photons is based on parallel-plate free-air ionization chamber (FAC). Therefore, the Atomic Energy Organization of Iran (AEOI) is tried to design and build the free-air ionization chamber, FAC-IR-300, for low and medium energy X-ray dosimetry. The main aim of the present work is to investigate specification of the FAC-IR-300 ionization chamber and design it. FAC-IR-300 dosimeter is composed of two parallel plates, a high voltage (HV) plate and a collector plate, along with a guard electrode that surrounds the collector plate. The guard plate and the collector were separated by an air gap. For obtaining uniformity in the electric field distribution, a group of guard strips was used around the ionization chamber. These characterizations involve determining the exact dimensions of the ionization chamber by using Monte Carlo simulation and introducing correction factors.

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

NARCIS (Netherlands)

Lukovic, M.; Šavija, B.; Ye, G.; Schlangen, H.E.J.G.; van Breugel, K.

2017-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion

Verifications of ES-DCPD method for piping wall thickness monitoring in the SFASL

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon

2009-01-01

Although various monitoring systems, algorithm and the concept of redundant systems were developed for nuclear power plant's (NPP) aged components, accidents in NPPs have been reported continuously such as Surry unit-2 flow accelerated corrosion (FAC) accident and Mihama unit-3 FAC accident. We developed a new piping wall loss monitoring system using equipotential switching direct current potential drop (ES-DCPD) method. This method can be used as a screening method with high speed, thus can also be used as a precise online monitoring method. This method has been developed and planned for a demonstration to a NPP's secondary side piping system in Korea

A consideration on pipe-wall thinning mechanisms from an aspect of fluid-mechanics

International Nuclear Information System (INIS)

Inada, Fumio; Yoneda, Kimitoshi; Morita, Ryo; Fujiwara, Kazutoshi; Furuya, Masahiro

2008-01-01

The contribution of the fluid mechanics to the piping wall thinning phenomena was investigated. It was shown that the fluid force to the wall was quite different between flow accelerated corrosion (FAC) and erosion. The turbulent mass transfer, which is one of the primary factors of FAC, was analogous to the turbulent heat transfer. The model that the molecular transport in the viscous sublayer nearby soon of wall was predominant was practicable. In addition, the mass transport was predicted using commercial codes of computational fluid dynamics. Some prediction results of the mass transfer in orifice and the elbow using above techniques were explained. (author)

Contradictory effect of chromate inhibitor on corrosive wear of aluminium alloy

International Nuclear Information System (INIS)

Pokhmurskii, V.I.; Zin, I.M.; Vynar, V.A.; Bily, L.M.

2011-01-01

Research highlights: → Corrosive wear of aluminium alloy in inhibited artificial acid rain was studied. → Tribometer with linear reciprocating ball-on-flat geometry was used.→ Corrosion potential, polarization current and friction coefficient were measured. → Chromate decreases corrosion of aluminium alloy under wear conditions. → Chromate in general accelerates corrosive wear of the alloy in acid rain. - Abstract: The corrosive wear of D16T aluminium alloy in artificial acid rain was studied. A special tribometer with the linear reciprocating ball-on-flat geometry was used. The setup allows to measure simultaneously an open circuit potential, to carry out potentiostatic and potentiodynamic polarization studies of the alloy corrosion and to record the friction coefficient. It was established that the addition of strontium chromate inhibitor to the working environment decreases an electrochemical corrosion of the aluminium alloy under wear conditions, but in general accelerates its destruction due to insufficient wear resistance of a formed surface film.

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

New approaches to the estimation of erosion-corrosion

International Nuclear Information System (INIS)

Bakirov, Murat; Ereemin, Alexandr; Levchuck, Vasiliy; Chubarov, Sergey

2006-09-01

erosion-corrosion in a double-phase flow is that of moving deaerated liquid in directly contact with metal as a barrier between the metal and main steam-drop flow. Local processes of mass transfer, corrosion properties and water-chemical parameters of this film define intensity of erosion-corrosion and features of its behavior. Erosion-corrosion of metal in a double-phase flow is determined by the gas-dynamics of double-phase flaws, water chemistry, thermodynamic, materials science, etc. The goal of the work: development of theoretical and methodological basis of physical, chemical and mathematical models, as well as the finding of technical solutions and method of diagnostics, forecast and control of the erosion-corrosion processes. It will allow the increase of reliability and safety operation of the power equipment of the secondary circuit in NPP with WWER by use of monitoring of erosion-corrosion wear of pipelines. One concludes by stressing that the described design-experimental approach for solving of FAC problem will enable to carry out the following works: - elaboration and certification of the procedure of design-experimental substantiation of zones, aims and periodicity of the NPP elements operational inspection; - development and certification of a new Regulatory Document of stress calculation for definition of the minimum acceptable wall thickness levels considering real wear shape, FAC rates and inaccuracy of devices for wall thickness measurements; - improving the current Regulatory Documents and correcting of the Typical programs of operational inspection - optimization of zones, aims and periodicity of the inspection; - elaboration of recommendations for operational lifetime prolongation of the WWER secondary circuits elements by means of increasing of erosion-corrosion resistance of the new equipment and of the equipment, exceeding the design lifetime; - improving of safe and uninterrupted work of the power unit due to prediction of the most damaged

Electrochemical corrosion of Zircaloy-2 under PWR water chemistry but at room temperature

International Nuclear Information System (INIS)

Waheed, Abdel-Aziz Fahmy; Kandil, Abdel-Hakim Taha; Hamed, Hani M.

2016-01-01

Highlights: • There is no simple relation between the corrosion rate and LiOH concentration. • At low concentration, 100 ppm Li, an increase of the rate is due to the pH impact. • LiOH in concentrated solution led to accelerated corrosion by pH effect and porosity. • Boron abates the lithium effect by pH neutralizing and participation in the corrosion. - Abstract: Electrochemical corrosion of Zircaloy-2 was tested at room temperature in lithium hydroxide (LiOH) concentrations that ranged from 2.2 to 7000 ppm and boric acid (H 3 BO 3 ) concentrations that ranged from 50 to 4000 ppm. Following the corrosion experiments, the oxide films of specimens were examined by SEM to examine the oxide existence. LiOH concentrations as high as 1 M (7000-ppm lithium) can lead to significantly increased electrochemical corrosion rate. It is suggested that the accelerated corrosion in concentrated solution is caused by the synergetic effect of LiOH, pH and porosity generation. In solutions containing 100 ppm of lithium, the presence of boron had an ameliorating effect on the corrosion rates of Zircaloy-2. Similar to acceleration of corrosion by lithium, the inhibition by boron is due to a combined effect of pH neutralizing and its participation in the corrosion process.

The effect of magnetite on corrosion of stainless steel (SUS309S) in deaerated synthetic sea water

International Nuclear Information System (INIS)

Taniguchi, N.; Honda, A.

1999-10-01

The assessment of lifetime of carbon steel overpack needs to clear the effects of corrosion products on the corrosion rate of carbon steel. It is reported that the corrosion of carbon steel was accelerated under the presence of magnetite as simulated corrosion products. Therefore, it is important to clear the mechanism of the acceleration of corrosion under the presence of magnetite. If carbon steel overpack will not be able to avoid the acceleration of corrosion under repository condition, some countermeasures have to be taken. One of the countermeasures against the effect of magnetite is considered to be the addition of alloying elements to a steel. The immersion test of stainless steel (SUS309S) as the extreme case of alloying was conducted under the presence of magnetite on the metal surface in synthetic sea water. As the result of this test, the corrosion of stainless steel (SUS309S) was not accelerated by the presence of magnetite. Therefore, it is expected that the susceptibility to the effect of magnetite is able to be reduced by addition of alloying elements to a steel. (author)

Corrosion of beryllium exposed to celotex and water

International Nuclear Information System (INIS)

Hill, M.A.; Butt, D.P.; Lillard, R.S.

1997-01-01

Celotex is a commercial rigid cellulose fiberboard product primarily used in the building construction industry. Currently celotex is being used as a packing material in AL-R8 containers. Ion chromatography of celotex packing material at Lawrence Livermore National Laboratory (LLNL) has indicated that this material contains aggressive anions, including chloride, which may accelerate corrosion. It is well known that beryllium is susceptible to pitting corrosion when exposed to chloride containing environments. Levy noted pitting in beryllium at the open circuit potential when exposed to 0.1 M NaCl solution. This investigation attempts to evaluate the potential risk of accelerated beryllium corrosion from celotex and water which may occur naturally when celotex dust comes into contact with moisture from the atmosphere

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

A probabilistic degradation model for the estimation of the remaining life distribution of feeders

International Nuclear Information System (INIS)

Yuan, X.-X.; Pandey, M.D.; Bickel, G.A.

2006-01-01

Wall thinning due to flow accelerated corrosion (FAC) is a pervasive form of degradation in the outlet feeder pipes of the primary heat transport system of CANDU reactors. The prediction of the end-of-life of a feeder from wall thickness measurement data is confounded by the sampling and temporal uncertainties associated with the FAC degradation phenomenon. Traditional regression-based statistical methods deal with only the sampling uncertainties, leaving the temporal uncertainties unresolved. This paper presents an advanced probabilistic model, which is able to integrate the temporal uncertainties into the prediction of lifetime. In particular, a random gamma process model is proposed to model the FAC process and it is calibrated with a set of wall thickness measurements using the method of maximum likelihood. This information can be used to establish an optimum strategy for inspection and replacement of feeders. (author)

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000

International Nuclear Information System (INIS)

Lumsden, Jesse

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Flow accelerated organic coating degradation

Science.gov (United States)

Zhou, Qixin

Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

Computational fluid dynamics analysis for flow accelerated corrosion in CANDU6 feeder pipes

International Nuclear Information System (INIS)

Catana, A.; Pauna, E.; Ioan, M.

2013-01-01

CANDU6 plant management over a long time period includes various ageing and degradation mechanisms like FAC manifested mainly at first and second elbow of CANDU6 outlet feeders. FAC take place at all CANDU6 built before 2000 year with feeders made from SA106 grade B low alloy carbon-steel (with chromium at 0.02%). CFD method is used in this paper to investigate the feeder's wall thinning process taking place mainly due local flow conditions in complex 3D geometrical configurations. The 380 outlet feeders grouped in 2.5'' (320) and 2.0'' feeders (60). The objective of this paper is to help, as much as possible, to focus investigation on most probable maximum thinning rate locations through 3D distribution of some TH parameters. Application of CFD methods in CANDU6 nuclear reactors implies the knowledge of real plant operating data like: long term time averaged channel power and mass flow as well as temperature, pressure, pHa etc allowing the optimization and cost reduction of wall thinning monitoring process at CANDU6 nuclear power plants. (authors)

Modeling of atmospheric corrosion environments and its application to constant dew-point corrosion test; Yagai taiki fushoku kankyo no modeling to sore ni motozuku teirotengata saikuru fushoku shikenho no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Muto, I. [Nippon Steel Corp., Tokyo (Japan)] Sugimoto, K. [Tohoku Univ., Sendai (Japan)

1998-08-15

Recently, stainless steel is increasing its demand for corrosion resistant building materials. Then, as it is necessary to develop and accelerating testing method capable of accurately estimating weatherability at sea side area, such testing method has no been developed yet because of difficulty to quantify corrosive environment relating to atmospheric corrosion phenomenon. As air temperature and relative humidity in outdoor change in complex, specific temperature and relative humidity cannot be used for their representative values. And, construction of corrosive factors such as sea salt particles, and so on are also much different at each area. However, at coastal area, a dew water dissolving the sea salt particles, so called droplets of chlorides aqueous solution is formed onto material surface. Then, in this study, on a base of drying and humidity absorption behavior and daily change behavior of temperature and humidity in outdoor, modeling of atmospheric corrosion environment was tried. An accelerating testing method according to this modeling was developed, long-term weathering test was compared with the corrosion behavior of the same steel, and validity of a new accelerating testing method was evaluated. 22 refs., 12 figs., 2 tabs.

Corrosion Performance of Inconel 625 in High Sulphate Content

Science.gov (United States)

Ismail, Azzura

2016-05-01

Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

International Nuclear Information System (INIS)

Ozaki, Toshinori; Ishikawa, Yuichi

1988-01-01

Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000; TOPICAL

International Nuclear Information System (INIS)

Dr. Jesse Lumsden

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Crystal structures of fac-tri?chlorido?tris?(tri?methyl?phosphane-?P)rhodium(III) monohydrate and fac-tri?chlorido?tris?(tri?methyl?phosphane-?P)rhodium(III) methanol hemisolvate: rhodium structures that are isotypic with their iridium analogs

OpenAIRE

Merola, Joseph S.; Franks, Marion A.

2015-01-01

The crystal structures of two solvates of fac-tri-chlorido-tris-(tri-methyl-phosphane-κP)rhodium(III) are reported, i.e. one with water in the crystal lattice, fac-[RhCl3(Me3P)3]·H2O, and one with methanol in the crystal lattice, fac-[RhCl3(Me3P)3]·0.5CH3OH. These rhodium compounds exhibit distorted octahedral coordination spheres at the metal and are isotypic with the analogous iridium compounds previously reported by us [Merola et al. (2013 ▶). Polyhedron, 54, 67-73]. Comparison is made bet...

Estimation of elastic modulus of reinforcement corrosion products using inverse analysis of digital image correlation measurements for input in corrosion-induced cracking model

DEFF Research Database (Denmark)

Pease, Bradley Justin; Michel, Alexander; Thybo, Anna Emilie A.

2012-01-01

A combined experimental and numerical approach for estimating the elastic modulus of reinforcement corrosion products is presented. Deformations between steel and mortar were measured using digital image correlation during accelerated corrosion testing at 100 μA/cm2 (~1.16 mm/year). Measured defo...

Experimental and Empirical Time to Corrosion of Reinforced Concrete Structures under Different Curing Conditions

Directory of Open Access Journals (Sweden)

Ahmed A. Abouhussien

2014-01-01

Full Text Available Reinforced concrete structures, especially those in marine environments, are commonly subjected to high concentrations of chlorides, which eventually leads to corrosion of the embedded reinforcing steel. The total time to corrosion of such structures may be divided into three stages: corrosion initiation, cracking, and damage periods. This paper evaluates, both empirically and experimentally, the expected time to corrosion of reinforced concrete structures. The tested reinforced concrete samples were subjected to ten alternative curing techniques, including hot, cold, and normal temperatures, prior to testing. The corrosion initiation, cracking, and damage periods in this investigation were experimentally monitored by an accelerated corrosion test performed on reinforced concrete samples. Alternatively, the corrosion initiation time for counterpart samples was empirically predicted using Fick’s second law of diffusion for comparison. The results showed that the corrosion initiation periods obtained experimentally were comparable to those obtained empirically. The corrosion initiation was found to occur at the first jump of the current measurement in the accelerated corrosion test which matched the half-cell potential reading of around −350 mV.

The influence of IMF cone angle on invariant latitudes of polar region footprints of FACs in the magnetotail: Cluster observatio

Science.gov (United States)

Cheng, Z.; Shi, J.; Zhang, J.; Kistler, L. M.

2017-12-01

The influence of the interplanetary magnetic field (IMF) cone angle θ (the angle between the IMF direction and the Sun-Earth line) on the invariant latitudes (ILATs) of the footprints of the field-aligned currents (FACs) in the magnetotail has been investigated. We performed a statistic study of 542 FAC cases observed by the four Cluster spacecraft in the northern hemisphere. The results show that the large FAC (>10 nA/m2) cases occur at the low ILATs (60º, which implies the footprints of the large FACs mainly expand equatorward with large IMF cone angle. The equatorward boundary of the FAC footprints in the polar region decreases with the IMF cone angle especially when IMF Bz is positive. There is almost no correlation or a weak positive correlation of the poleward boundary and IMF cone angle no matter IMF is northward or southward. The equatorward boundary is more responsive to the IMF cone angle. Compared to the equatorward boundary, the center of the FAC projected location changes very little. This is the first time a correlation between FAC projected location and IMF cone angle has been determined.

Materials characterization center workshop on corrosion of engineered barriers

Energy Technology Data Exchange (ETDEWEB)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development.

Materials characterization center workshop on corrosion of engineered barriers

International Nuclear Information System (INIS)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development

Development of a piping thickness monitoring system using equipotential switching direct current potential drop method

International Nuclear Information System (INIS)

Kyung Ha, Ryu; Na Young, Lee; Il Soon, Hwang

2007-01-01

As nuclear power plants age, low alloy steel piping undergoes wall thickness reduction due to Flow Accelerated Corrosion (FAC). Persisting pipe rupture accidents prompted thinned pipe management programs. As a consequence extensive inspection activities are made based on the Ultrasonic Technique (UT). As the inspection points increase, time is needed to cover required inspection areas. In this paper, we present the Wide Range Monitoring (WiRM) concept with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method by which FAC-active areas can be screened for detailed UT inspections. To apply ES-DCPD, we developed an electric resistance network model and electric field model based on Finite Element Analysis (FEA) to verify its feasibility. Experimentally we measured DCPD of the pipe elbow and confirmed the validity using UT inspections. For a more realistic validation test, we designed a high temperature flow test loop with environmental parameters turned for FAC simulation in the laboratory. Using electrochemical monitoring of water chemistry and local flow velocity prediction by computational fluid dynamic model, FAC rate is estimated. Based on the FAC prediction model and the simulation loop test, we plan to demonstrate the applicability of ES-DCPD in the PWR secondary environment. (authors)

Predicting the Performance of Organic Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

David A. Winkler

2017-12-01

Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

Corrosion Characteristics of Nano-structured Coatings for the Application in Secondary Piping System of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Jeong Won; Kim, Seung Hyun; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2015-05-15

Coating surface using less corrosive metal is one of methods that reduce electrochemical corrosion. And metal oxide like a TiO{sub 2} is studied because it is stable, insoluble when coating is exposed severe environment. Several coating technics are used for better corrosion resistance. Pysical vapor deposition(PVD), chemical vapor deposition(CVD), thermal spray, electroplating, electroless etc. But thermal spray coating makes thermal stress to substrates because its temperature are more than 3000K. And powder's deformation can occur. And CVD makes decarburization near interface between surface and coating layer. In addition, CVD and PVD needs vacuum chamber. Electroplating is chemical reaction at surface, but it needs electric power. On the other hands, electroless plating dosen't needs electric power and it's temperature is low than thermal spray. Also the pipe dipping into the chemically solution can proceed coating easily. To reduce FAC, we have experiment about corrosion resistance of electroless Ni-P coated carbon steel in room temperature. And it has possibility of reducing corrosion and addition of TiO{sub 2} nano particles in Ni-P coating layer makes having better corrosion resistance. And results give us a possibility that electroless Ni-P coating added TiO{sub 2} nano particle can have better corrosion resistance compared carbon steel. So it needs study about high temperature corrosion experiment of electroless Ni-P coating added TiO{sub 2} nano particle.

Current status of studies on nodular corrosion

International Nuclear Information System (INIS)

Yasuda, Takayoshi; Kawasaki, Satoru; Echigoya, Hironori; Kinoshita, Yutaka; Kubota, Hiroyuki; Konishi, Takao; Yamanaka, Tuneyasu.

1993-01-01

The studies on nodular corrosion formed on the outer surface of BWR fuel cladding tubes were reviewed. Main factors affecting the corrosion behavior were material and environmental conditions and combined effect. The effects of such material conditions as fabrication process, alloy elements, texture and surface treatment and environmental factors as neutron irradiation, thermo-hydrodynamic, water chemistry, purity of the coolant and contact with foreign metals on the corrosion phenomena were surveyed. Out-of-reactor corrosion test methods and models for the corrosion mechanism were also reviewed. Suppression of the accumulated annealing temperature during tube reduction process improved the nodular corrosion resistance of Zircaloys. Improved resistance for the nodular corrosion was reported for the unirradiated Zircaloys with some additives. Detailed irradiation test under the BWR conditions is needed to confirm the trend. Concerning the environmental factors, boiling on the cladding surface due to heat flux reduces the nodular corrosion susceptibility, while oxidizing radical generated from dissolved oxygen accelerates the corrosion. Concerning corrosion mechanisms, importance of such phenomena as the depleted zone of alloying elements in zirconium matrix, reduction of H + to H 2 in oxide layer, electrochemical property of precipitates, crystallographic anisotropy of oxidation rates were revealed. (author) 59 refs

Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

Directory of Open Access Journals (Sweden)

XU Yun-ze

2016-10-01

Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

Plant volatile eliciting FACs in lepidopteran caterpillars, fruit flies and crickets: a convergent evolution or phylogenetic inheritance?

Directory of Open Access Journals (Sweden)

Naoko eYoshinaga

2014-04-01

Full Text Available Fatty acid amino acid conjugates (FACs, first identified in lepidopteran caterpillar spit as elicitors of plant volatile emission, also have been reported as major components in gut tracts of Drosophila melanogaster and cricket Teleogryllus taiwanemma. The profile of FAC analogs in these two insects was similar to that of tobacco hornworm Manduca sexta, showing glutamic acid conjugates predominantly over glutamine conjugates. The physiological function of FACs is presumably to enhance nitrogen assimilation in Spodoptera litura larvae, but in other insects it is totally unknown. Whether these insects share a common synthetic mechanism of FACs is also unclear. In this study, the biosynthesis of FACs was examined in vitro in five lepidopteran species (M. sexta, Cephonodes hylas, silkworm, S. litura, and Mythimna separata, fruit fly larvae and T. taiwanemma. The fresh midgut tissues of all of the tested insects showed the ability to synthesize glutamine conjugates in vitro when incubated with glutamine and sodium linolenate. Such direct conjugation was also observed for glutamic acid conjugates in all the insects but the product amount was very small and did not reflect the in vivo FAC patterns in each species. In fruit fly larvae, the predominance of glutamic acid conjugates could be explained by a shortage of substrate glutamine in midgut tissues, and in M. sexta, a rapid hydrolysis of glutamine conjugates has been reported. In crickets, we found an additional unique biosynthetic pathway for glutamic acid conjugates. T. taiwanemma converted glutamine conjugates to glutamic acid conjugates by deaminating the side chain of the glutamine moiety. Considering these findings together with previous results, a possibility that FACs in these insects are results of convergent evolution can not be ruled out, but it is more likely that the ancestral insects had the glutamine conjugates and crickets and other insects developed glutamic acid conjugates in a

Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

2011-10-15

The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

Accelerated atmospheric corrosion testing using a cyclic wet/dry exposure test

International Nuclear Information System (INIS)

Lyon, S.B.; Thompson, G.E.; Johnson, J.E.; Wood, G.C.

1989-01-01

Aluminum corrosion is important in overhead electrical conductors constructed from aluminum wire centrally reinforced by galvanized steel strands. Inspection of conductor after long service has implicated rubber bushing material, on the outside, and the galvanized strands, on the inside, as providing potential galvanic sites for the initiation of rapid aluminum corrosion. Therefore, the galvanic corrosion of aluminum in contact with graphite-loaded neoprene rubber, hot-dip galvanized steel and steel was assessed in a cyclic wet/dry exposure test using mixed-salts spray solutions containing appropriate ratios of sulfate and chloride ion. Aluminum was found to corrode at between 3 to 6 times its uncoupled rate when associated with the rubber material. While the eta-phase, relatively pure Zn, galvanized layer remained intact, galvanic corrosion of aluminum was slow. However, on exposure of the zeta-phase, Zn/Fe intermetallic layer, aluminum corroded about 35 times faster than expected in a solution with a high level of Cl - ion. The importance of these data to conductor lifetime is discussed

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

International Nuclear Information System (INIS)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Methodology for the accelerated simulation of the deterioration that by atmospheric corrosion appears in electronic equipment; Metodologia para la simulacion acelerada del deterioro que por corrosion atmosferica se presenta en equipo electronico

Energy Technology Data Exchange (ETDEWEB)

Ortiz Prado, A.; Schouwenaars, R.; Cerrud Sanchez, S.M. [Facultad de Ingenieria, UNAM, Mexico, D.F. (Mexico)

2002-12-01

The corrosion resistance of systems and electronic parts which are designed to work in atmospheric conditions have been tested for decades; some of these methods were the Cyclic Humidity Test, Field Tests and Salt Spray (Fog) Testing, the latter was one of the most popular methods. However, the salt spray test and most of the other existing methods do not show strong relationships with the real conditions of service. For this reason, it is necessary to develop appropriated methods and equipment for the accelerated simulation of real atmospheric corrosion phenomena. This article seeks to demonstrate the need to develop a test and the necessary equipment to reproduce the damage in electronic systems and equipment by atmospheric corrosion. [Spanish] Para la evaluacion de la resistencia a la corrosion de sistemas y equipo electronico que trabajaran bajo condiciones de deterioro generadas por el medio ambiente, se han aplicado una serie de ensayos, donde el mas popular es el de camara de niebla salina. Sin embargo, este y otros que se han elaborado para tal efecto no tienen ninguna relacion con las condiciones reales de servicio, por lo que es necesario un metodo de evaluacion que permita simular de forma acelerada los fenomenos de deterioro por efectos ambientales. Este articulo pretende demostrar la necesidad de desarrollar una prueba, que en forma acelerada, reproduzca el dano que sufre el material por efecto de la atmosfera; el cual se orienta a la evaluacion de equipo electrico y electronico.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

Changes in acceleration rate of chloride ions depending on climatic conditions. Influence of rain

International Nuclear Information System (INIS)

Corvo, F.; Arroyave, C.; Autie, M.; Minotas, J.; Balmaseda, J.; Delgado, J.; Haces, C.

2003-01-01

Mild steel,copper and aluminum samples were exposed outdoors in two atmospheric test stations located in Havana, Cuba and Medellin, colombia. Two parallel group of samples were formed, one for each station. They were submitted to accelerated outdoor test by intermittent spraying of a salt solution (SCAB test) according to ISO 11474.98, receiving also the influence of the open atmosphere. The acceleration of corrosion rate of the three metals caused by the presence of chloride ions in both stations was determined. As expected, steel shows the higher corrosion rate and acceleration by chlorides, particularly at Cuban corrosion station. A remarkable difference in the acceleration rate of chloride ions for mild steel and copper between Cuban and Colombian acceleration rate of chloride ions of steel and copper. Steel corrosion products were analysed by Moessbauer Spectroscopy. Water absorption was also studied. The presence of magnetite, goethite and other Iron compounds was determined. (Author) 10 refs

A study on optimization of laser-generated ultrasound for evaluation of wall-thinning in pipelines

International Nuclear Information System (INIS)

Kang, Seung Hyun; Lee, Joon Hyun; Cho, Youn Ho

2004-01-01

Carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, a pulsed laser with an linear array slit generated guided waves in a carbon steel pipe. Time-frequency analysis of ultrasonic waveforms using the wavelet transform allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.

Pitting Corrosion Topography Characteristics and Evolution Laws of LC4 Aluminum Alloy in Service Environment

Directory of Open Access Journals (Sweden)

LIU Zhiguo

2017-08-01

Full Text Available Aircraft aluminum alloy is easy to initiate pitting corrosion in the service environment, the pitting corrosion topography characteristics could directly affect the fatigue mechanical property of structure material. In order to obtain the pitting corrosion topography characteristics of LC4 aluminum alloy in the service environment, the accelerated corrosion test was carried out along the accelerated corrosion test environment spectrum which imitated the service environment spectrum, and the corrosion topography characteristic parameters of corrosion pit depth H,corrosion pit surface length L and corrosion pit surface width W were defined respectively. During the corrosion test process,the three parameters of typical corrosion pit were successively measured in different equivalent corrosion years for obtaining the corrosion pit damage size data, then the data were analysed through the statistics method and fractal theory. Further more in order to gain the pit topography characteristics in the same equivalent corrosion year and the topography evolution laws during different equivalent corrosion years were gained. The analysis results indicate that LC4 aluminum alloy corrosion pit topography characteristics in the service environment include the following:firstly, the pit topography characteristic parameters conform to the lognormal distributions in the same equivalent corrosion years; secondly,the pit topography characteristic parameters gradually reflect the fractal feature in accordance with the equivalent corrosion year increment, and the pits tend to be shallow, long and moderate wide topography character.

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

Directory of Open Access Journals (Sweden)

Weiliang Jin

2013-09-01

Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

Science.gov (United States)

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-09-30

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

Microbiologically influenced corrosion of carbon steel in the presence of sulphate reducing bacteria

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Mihalache, M.; Laurentiu, P.

2016-01-01

Sulphate-reducing bacteria (SRB) are the most important organisms in microbiologically induced corrosion. In this context, the paper presents an assessment (by experimental tests) of the behaviour of carbon steel samples (SA106gr.B) in SRB media. Some of samples were immersed in microbial environment in order microbiological analysis of their surface and another part was used to perform accelerated electrochemical tests to determine electrochemical parameters for the system carbon steel / microbial medium (corrosion rate, the polarization resistance of the surface, susceptibility to pitting corrosion). The surfaces of the tested samples were analyzed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. The correlation of all results confirmed that SRB accelerated the localized corrosion of the surfaces of SA 106gr.B carbon steel. (authors)

Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

2009-04-30

The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

Flue gas corrosion through halogen compounds in fuel gas

Energy Technology Data Exchange (ETDEWEB)

Eisenmann, R

1987-04-01

The halogens of chlorine and fluorine greatly influence the corrosion speed of metal materials. If small quantities of chlorinated and/or fluorinated hydrocarbons are present in fuel gas like in landfill gas, they must not result in enhanced corrosion of gas appliances. Data from literature and the initial results of tests run by the author indicate that quantities at about 10 mg/cbm (in terms of chlorine) can be assumed not to cause any noticeable acceleration of corrosion speed.

Synthesis of published and unpublished corrosion data from long term tests of fasteners embedded in wood : calculation of corrosion rates and the effect of corrosion on lateral joint strength

Science.gov (United States)

Samuel L. Zelinka; Douglas R. Rammer

2011-01-01

In the past 5 years, several accelerated test methods have been developed to measure the corrosion of metals in contact with wood. It is desirable to contrast these accelerated results against those of long term exposure tests. While there have been several published long-term exposure tests performed on metals in treated wood, the data from these studies could not be...

Erosion--corrosion

International Nuclear Information System (INIS)

Vyas, B.

1978-01-01

The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions

Corrosion of high-density sintered tungsten alloys. Part 1

International Nuclear Information System (INIS)

Batten, J.J.; McDonald, I.G.; Moore, B.T.; Silva, V.M.

1988-10-01

The corrosion behaviour of four tungsten alloys has been evaluated through weight loss measurements after total immersion in both distilled water insight into the mechanism of corrosion was afforded by an examination of the and 5% sodium chloride solutions. Some insight the mechanism of corrosion was afforded by using the Scanning Electron Microscopy and through an analysis of the corrosion products. Pure tungsten and all the alloys studied underwent corrosion during the tests, and in each case the rare of corrosion in sodium chloride solution was markedly less than that in distilled water. A 95% W, 3.5% Ni, 1.5% Fe alloy was found to be the most corrosion resistant of the alloys under the experimental conditions. Examination of the data shows that for each of the tests, copper as an alloying element accelerates corrosion of tungsten alloys. 9 refs., 7 tabs., 12 figs

Ion acoustic instability of HPT particles, FAC density, anomalous ...

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

electromagnetic field grow at the expense of the electron kinetic energy and as a result, vari- ous instabilities set in. The magnetometer data indicate that these waves are spatially corre- lated with perturbations; we interpret them as field aligned current (FAC) layers directed into and out of the auroral ionosphere. Kinetic the-.

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Ruhmann, H.; Garzarolli, F.

1997-01-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

Energy Technology Data Exchange (ETDEWEB)

Jeong, Y H [Korea Atomic Energy Research Inst., Dae Jun (Korea, Republic of); Ruhmann, H; Garzarolli, F [Siemens-KWU, Power Generation Group, Erlangen (Germany)

1997-02-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs.

Analysis of Pipe Wall-thinning Caused by Water Chemistry Change in Secondary System of Nuclear Power Plant

Energy Technology Data Exchange (ETDEWEB)

Yun, Hun; Hwang, Kyeongmo [KEPCO E and C, Gimcheon (Korea, Republic of); Moon, Seung-Jae [Hanyang University, Seoul (Korea, Republic of)

2015-12-15

Pipe wall-thinning by flow-accelerated corrosion (FAC) is a significant and costly damage of secondary system piping in nuclear power plants (NPPs). All NPPs have their management programs to ensure pipe integrity from wall-thinning. This study analyzed the pipe wall-thinning caused by changing the amine, which is used for adjusting the water chemistry in the secondary system of NPPs. The pH change was analyzed according to the addition of amine. Then, the wear rate calculated in two different amines was compared at the steam cycle in NPPs. As a result, increasing the pH at operating temperature (Hot pH) can reduce the rate of FAC damage significantly. Wall-thinning is affected by amine characteristics depending on temperature and quality of water.

Corrosion effect of Bacillus cereus on X80 pipeline steel in a Beijing soil environment.

Science.gov (United States)

Wan, Hongxia; Song, Dongdong; Zhang, Dawei; Du, Cuiwei; Xu, Dake; Liu, Zhiyong; Ding, De; Li, Xiaogang

2018-06-01

The corrosion of X80 pipeline steel in the presence of Bacillus cereus (B. cereus) was studied through electrochemical and surface analyses and live/dead staining. Scanning electron microscopy and live/dead straining results showed that a number of B. cereus adhered to the X80 steel. Electrochemical impedance spectroscopy showed that B. cereus could accelerate the corrosion of X80 steel. In addition, surface morphology observations indicated that B. cereus could accelerate pitting corrosion in X80 steel. The depth of the largest pits due to B. cereus was approximately 11.23μm. Many pits were found on the U-shaped bents and cracks formed under stress after 60days of immersion in the presence of B. cereus. These indicate that pitting corrosion can be accelerated by B. cereus. X-ray photoelectron spectroscopy results revealed that NH 4 + existed on the surface of X80 steel. B. cereus is a type of nitrate-reducing bacteria and hence the corrosion mechanism of B. cereus may involve nitrate reduction on the X80 steel. Copyright © 2018 Elsevier B.V. All rights reserved.

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

Directory of Open Access Journals (Sweden)

Mladena Luković

2017-01-01

Full Text Available Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion cell is difficult to control, the damage can be possibly delayed and controlled by use of a suitable repair material. The lattice fracture model is used in this paper to investigate the performance of strain hardening cementitious composite (SHCC in concrete repair systems exposed to ongoing corrosion. Numerical results were verified by experimental tests when SHCC, nonreinforced material (repair mortar, and commercial repair mortar are used as repair materials. In experiments, reinforcement bars (surrounded by a repair material were exposed to accelerated corrosion tests. The influence of the substrate surface preparation, the type of repair material, the interface, and the substrate strength on the resulting damage and failure mode of repair systems are discussed. In general, SHCC repair enables distributed cracking with small crack widths, up to several times smaller compared to repair mortar. Furthermore, more warning signs prior to the final failure are present in the SHCC repair system.

Sulfate-reducing bacteria inhabiting natural corrosion depostis from marine steel structures

NARCIS (Netherlands)

Païssé, S.; Ghiglione, J.-F.; Marty, F.; Abbas, B.; Gueuné, H.; Sanchez Amaya, J.; Muyzer, G.; Quillet, L.

2013-01-01

In the present study, investigations were conducted on natural corrosion deposits to better understand the role of sulfate-reducing bacteria (SRB) in the accelerated corrosion process of carbon steel sheet piles in port environments. We describe the abundance and diversity of total and metabolically

Laboratory Assessment of Select Methods of Corrosion Control and Repair in Reinforced Concrete Bridges

Directory of Open Access Journals (Sweden)

Matthew D. Pritzl

2014-01-01

Full Text Available Fourteen reinforced concrete laboratory test specimens were used to evaluate a number of corrosion control (CoC procedures to prolong the life of patch repairs in corrosion-damaged reinforced concrete. These specimens included layered mixed-in chlorides to represent chloride contamination due to deicing salts. All specimens were exposed to accelerated corrosion testing for three months, subjected to patch repairs with various treatments, and further subjected to additional three months of exposure to accelerated corrosion. The use of thermal sprayed zinc, galvanic embedded anodes, epoxy/polyurethane coating, acrylic coating, and an epoxy patch repair material was evaluated individually or in combination. The specimens were assessed with respect to corrosion currents (estimated mass loss, chloride ingress, surface rust staining, and corrosion of the reinforcing steel observed after dissection. Results indicated that when used in patch repair applications, the embedded galvanic anode with top surface coating, galvanic thermal sprayed zinc, and galvanic thermal sprayed zinc with surface coating were more effective in controlling corrosion than the other treatments tested.

Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

Energy Technology Data Exchange (ETDEWEB)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-07-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

Moessbauer Characterization of Rust Obtained in an Accelerated Corrosion Test

International Nuclear Information System (INIS)

Garcia, K. E.; Morales, A. L.; Arroyave, C. E.; Barrero, C. A.; Cook, D. C.

2003-01-01

We have performed drying-humectation cyclical processes (CEBELCOR) on eight A36 low carbon steel coupons in NaCl solutions containing 1x10 -2 M and 1x10 -1 M concentrations. The main purpose of these experiments is to contribute to the understanding of the conditions for akaganeite formation. Additionally, and with the idea to perform a complete characterization of the rust, this work also considers the formation of other iron oxide phases. The corrosion products were characterized by Moessbauer spectroscopy and X-ray diffraction techniques. Gravimetric analysis demonstrates that the coupons presented high corrosion rates. Magnetite/maghemite was common in the rust stuck to the steel surface, whereas akaganeite was present only in traces. In the rust collected from the solutions, i.e., the rust that goes away from the metal surface easily, a magnetite/maghemite was not present and akaganeite showed up in larger quantities. These results support the idea that high concentrations of Cl - ions are required for the akaganeite formation. We concluded that akaganeite is not easily bonded to the rust layer; this may lead to the formation of a less protective rust layer and to higher corrosion rates.

Corrosion effects on friction factors

International Nuclear Information System (INIS)

Magleby, H.L.; Shaffer, S.J.

1996-01-01

This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly

Influence of alkali metal hydroxides on corrosion of Zr-base alloys

International Nuclear Information System (INIS)

Jeong, Yong Hwan

1996-01-01

The influence of group-1 alkali hydroxides on different Zr-based alloys have been carried out in static autoclaves at 350 deg C in pressurized water, conditioned in low(0.32 mmol), medium(4.3 mmol) and high(31.5 mmol) equimolar concentration of Li-, Na-, K-, Rb- and Cs-hydroxide. Two types of alloys have been investigated: Zr-Sn-(TRM, Transition metal) and Zr-Sn-Nb-(TRM, Transition metal). From the experiments the cation could be identified as the responsible species for corrosion of Zr alloy in alkalized water. The radius of the cation governs the accelerated corrosion in the pre-transition region of Zr alloy. Incorporation of alkali cation into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significant lower effect for the other bases. Nb containing alloys showed lower corrosion resistance than Zr-Sn-TRM alloys in all alkali solutions. Both types of alloys were corroded significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behavior in the different alkali environments and taking into account the tendency to accelerate the corrosion of Zr alloys, CsOH and KOH are possible alternate alkali for PWR (Pressurized Water Reactor) application. (author)

Corrosivity Sensor for Exposed Pipelines Based on Wireless Energy Transfer.

Science.gov (United States)

Lawand, Lydia; Shiryayev, Oleg; Al Handawi, Khalil; Vahdati, Nader; Rostron, Paul

2017-05-30

External corrosion was identified as one of the main causes of pipeline failures worldwide. A solution that addresses the issue of detecting and quantifying corrosivity of environment for application to existing exposed pipelines has been developed. It consists of a sensing array made of an assembly of thin strips of pipeline steel and a circuit that provides a visual sensor reading to the operator. The proposed sensor is passive and does not require a constant power supply. Circuit design was validated through simulations and lab experiments. Accelerated corrosion experiment was conducted to confirm the feasibility of the proposed corrosivity sensor design.

Safe sorting of GFP-transduced live cells for subsequent culture using a modified FACS vantage

DEFF Research Database (Denmark)

Sørensen, T U; Gram, G J; Nielsen, S D

1999-01-01

BACKGROUND: A stream-in-air cell sorter enables rapid sorting to a high purity, but it is not well suited for sorting of infectious material due to the risk of airborne spread to the surroundings. METHODS: A FACS Vantage cell sorter was modified for safe use with potentially HIV infected cells...... culture. CONCLUSIONS: Sorting of live infected cells can be performed safely and with no deleterious effects on vector expression using the modified FACS Vantage instrument....

Semi-empirical corrosion model for Zircaloy-4 cladding

International Nuclear Information System (INIS)

Nadeem Elahi, Waseem; Atif Rana, Muhammad

2015-01-01

The Zircaloy-4 cladding tube in Pressurize Water Reactors (PWRs) bears corrosion due to fast neutron flux, coolant temperature, and water chemistry. The thickness of Zircaloy-4 cladding tube may be decreased due to the increase in corrosion penetration which may affect the integrity of the fuel rod. The tin content and inter-metallic particles sizes has been found significantly in the magnitude of oxide thickness. In present study we have developed a Semiempirical corrosion model by modifying the Arrhenius equation for corrosion as a function of acceleration factor for tin content and accumulative annealing. This developed model has been incorporated into fuel performance computer code. The cladding oxide thickness data obtained from the Semi-empirical corrosion model has been compared with the experimental results i.e., numerous cases of measured cladding oxide thickness from UO 2 fuel rods, irradiated in various PWRs. The results of the both studies lie within the error band of 20μm, which confirms the validity of the developed Semi-empirical corrosion model. Key words: Corrosion, Zircaloy-4, tin content, accumulative annealing factor, Semi-empirical, PWR. (author)

A Study of Laser-generated Ultrasound for Evaluation of Thickness Reduction in Piping System

International Nuclear Information System (INIS)

Seo, Kyung Chul; Choi, Sang Woo; Lee, Jun Hyun; Kang, Seung Hyun

2005-01-01

In carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, laser-generated ultrasound technique was employed to evaluate local wall thinning due to corrosion. Guided waves were generated in the thermoelastic regime using a Q-switched pulsed Nd:YAG laser with an linear array slit. Time-frequency analysis of ultrasonic waveforms using wavelet transform and FRT(Fast Fourier Transform) allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

International Nuclear Information System (INIS)

Hyun, Youngmin; Kim, Heesan

2016-01-01

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

Energy Technology Data Exchange (ETDEWEB)

Hyun, Youngmin; Kim, Heesan [Hongik University, Sejong (Korea, Republic of)

2016-02-15

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

Science.gov (United States)

Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

2017-12-01

Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

MAC/FAC: A Model of Similarity-Based Retrieval

Science.gov (United States)

1994-10-01

Grapes (0.28) 327 Sour Grapes, analog The Taming of the Shrew (0.22), Merry Wives 251 (0.18), S[11 stories], Sour Grapes (-0.19) Sour Grapes, literal... The Institute for the 0 1 Learning Sciences Northwestern University CD• 00 MAC/FAC: A MODEL OF SIMILARITY-BASED RETRIEVAL Kenneth D. Forbus Dedre...Gentner Keith Law Technical Report #59 • October 1994 94-35188 wit Establisthed in 1989 with the support of Andersen Consulting Form Approved REPORT

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

Some observations on use of siliceous mineral waters in reduction of corrosion in RCC structures

Digital Repository Service at National Institute of Oceanography (India)

Venugopal, C.

The corrosion-resisting characteristics of reinforcement in cement blended with siliceous mineral wastes viz. gold tailing and flyash have been evaluated by using an accelerated corrosion technique. The additions of these mineral admixtures...

Corrosion behavior of zinc-nickel alloy electrodeposited coatings

Energy Technology Data Exchange (ETDEWEB)

Fabri Miranda, F.J. [USIMINAS, Ipatinga, Minas Gerais (Brazil); Margarit, I.C.P.; Mattos, O.R.; Barcia, O.E. [UFRJ, Rio de Janeiro (Brazil); Wiart, R. [Univ. Pierre et M. Curie, Paris (France)

1999-08-01

Various types of zinc-electrocoated steel sheets are used to improve the durability of car bodies. Among these coatings, the Zn-Ni alloy has higher corrosion resistance than pure Zn, as well as better welding and painting properties. The corrosion mechanism of the Zn-Ni alloy has been investigated mainly on the basis of accelerated tests and electrochemical measurements. There are few data about long-term corrosion tests. In the present study, the behavior of unpainted Zn-Ni alloy coated steel was studied during 3 years of exposure in industrial and marine environments. Electrochemical impedance spectroscopy (EIS) and surface analysis (scanning electron microscopy [SEM] and Auger electron spectroscopy [AES]) were the experimental techniques used. Long-term atmospheric corrosion mechanism of Zn-Ni coatings was discussed and compared with that proposed based on short-term tests.

Apportioning bacterial carbon source utilization in soil using 14 C isotope analysis of FISH-targeted bacterial populations sorted by fluorescence activated cell sorting (FACS): 14 C-FISH-FACS.

Science.gov (United States)

Gougoulias, Christos; Meade, Andrew; Shaw, Liz J

2018-02-19

An unresolved need in microbial ecology is methodology to enable quantitative analysis of in situ microbial substrate carbon use at the population level. Here, we evaluated if a novel combination of radiocarbon-labelled substrate tracing, fluorescence in situ hybridisation (FISH) and fluorescence-activated cell sorting (FACS) to sort the FISH-targeted population for quantification of incorporated radioactivity ( 14 C-FISH-FACS) can address this need. Our test scenario used FISH probe PSE1284 targeting Pseudomonas spp. (and some Burkholderia spp.) and salicylic acid added to rhizosphere soil. We examined salicylic acid- 14 C fate (mineralized, cell-incorporated, extractable and non-extractable) and mass balance (0-24 h) and show that the PSE1284 population captured ∼ 50% of the Nycodenz extracted biomass 14 C. Analysis of the taxonomic distribution of the salicylic acid biodegradation trait suggested that PSE1284 population success was not due to conservation of this trait but due to competitiveness for the added carbon. Adding 50KBq of 14 C sample -1 enabled detection of 14 C in the sorted population at ∼ 60-600 times background; a sensitivity which demonstrates potential extension to analysis of rarer/less active populations. Given its sensitivity and compatibility with obtaining a C mass balance, 14 C-FISH-FACS allows quantitative dissection of C flow within the microbial biomass that has hitherto not been achieved. © 2018 Society for Applied Microbiology and John Wiley & Sons Ltd.

Stray current vs anodic polarization in reinforced mortar: a comparative study on steel corrosion behaviour in both regimes

NARCIS (Netherlands)

Chen, Zhipei; Koleva, D.A.; van Breugel, K.

2015-01-01

Stray current arising from direct current electrified traction systems and then circulat-ing in reinforced concrete structures may initiate corrosion or even accelerate existing corrosion processes on embedded reinforcement. Therefore, stray-current induced corrosion of nearby reinforced concrete

Corrosion studies on HGW-canister materials for marine disposal

International Nuclear Information System (INIS)

Taylor, K.J.; Bland, I.D.; Smith, S.; Marsh, G.P.

1986-03-01

Results are presented from theoretical and experimental work undertaken to investigate and assess the general corrosion behaviour of carbon steel canister/overpacks for heat generating nuclear waste under marine disposal conditions. The mean general corrosion rates of carbon steels, determined experimentally by polarisation resistance measurements on specimens in on-going immersion tests, are between 65-124 μm yr -1 at 90 0 C and 5-25 μm yr -1 at 25 0 C and are tending to increase with time. Anomalously high corrosion rates are being indicated by similar tests at 50 0 C. It is not clear what reliance should be placed on the polarisation resistance results, however, and therefore no conclusion will be drawn until the tests are dismantled and inspected in the 1985/86 programme. Tests with γ-radiation on forged carbon steel specimens immersed in deaerated seawater at 90 0 C show that this causes an acceleration of corrosion rate at the three dose rates down to at least 300 R h -1 . Deep ocean sediment from GME also accelerates the corrosion rate of carbon steel in deaerated seawater both with and without γ-radiation. The effect diminishes with continued exposure and is thought to be due to the presence of either an additional so far unidentified oxidising agent or some component which reduces the corrosion protection afforded by the build up of a corrosion product layer. Acquisition of improved electrochemical kinetic data for the mathematical model is now complete, and the model has been run for temperatures of 25 and 90 0 C, where it predicts steady corrosion rates of 19.3 and 180 μm/yr. The model has shown that the rate of attack is not influenced greatly by the depth of sediment, and that the component of corrosion caused by radiation is of the order of 7 mm over 1000 years. (author)

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-03-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

Review about corrosion of superheaters tubes in biomass plants

International Nuclear Information System (INIS)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-01-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

Ship ballast tanks a review from microbial corrosion and electrochemical point of view

NARCIS (Netherlands)

Heyer, A.; D'Souza, F.; Morales, C.F.L.; Ferrari, G.; Mol, J.M.C.; Wit, J.H.W. de

2013-01-01

Microbiologically Influenced Corrosion (MIC) is the term used for the phenomenon in which corrosion is initiated and/or accelerated by the activities of microorganisms. MIC is a very serious problem for the ship industry as it reduces structural lifetime in combination with safety risks for

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-01-01

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH)3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet. PMID:28793549

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions.

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-09-10

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu₂O film increased gradually. Its corrosion product was Cu₂(OH)₃Cl, which increased in quantity over time. Cl - was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e. , dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Directory of Open Access Journals (Sweden)

Bo Sun

2015-09-01

Full Text Available This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss, degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Reliability and corrosion induced degradation of electronic system

International Nuclear Information System (INIS)

Tapas, V.K.; Varde, P.V.

2014-01-01

This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

Influence of bovine serum albumin in Hanks' solution on the corrosion and stress corrosion cracking of a magnesium alloy.

Science.gov (United States)

Harandi, Shervin Eslami; Banerjee, Parama Chakraborty; Easton, Christopher D; Singh Raman, R K

2017-11-01

It is essential for any temporary implant to possess adequate strength to maintain their mechanical integrity under the synergistic effects of mechanical loading characteristics of human body and the corrosive physiological environment. Such synergistic effects can cause stress corrosion cracking (SCC). The aim of the present study is to investigate the effect of the addition of bovine serum albumin (BSA) to Hanks' solution in corrosion and SCC susceptibility of AZ91D magnesium alloy. The electrochemical impedance spectroscopy (EIS) results indicated that the addition of BSA increased corrosion resistance of the alloy during the first 48h of immersion and then decreased it rapidly. The energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) analyses indicated adsorption of BSA on the alloy surface during initial hours of immersion. However, with the increasing immersion time, BSA chelated with the corrosion products causing disruption of the protective film; thus, it accelerated the corrosion of the alloy. Both the mechanical data and fractographic evidence have confirmed susceptibility of the alloy to SCC. However, in the presence of BSA, the alloy suffered greater SCC which was attributed to its increased susceptibility towards localized corrosion. Copyright © 2017. Published by Elsevier B.V.

The influence of phosphorus on the corrosion of iron in calcium nitrate

International Nuclear Information System (INIS)

Windisch, C.F. Jr.; Baer, D.R.; Jones, R.H.; Engelhard, M.H.

1992-01-01

This paper reports that intergranular stress corrosion cracking (IGSCC) of metallic alloys including iron is strongly influenced by the presence of grain boundary impurities such as phosphorus. In this study to determine how phosphorus affects the corrosion of ion, electrochemical polarization methods were used in conjunction with surface analyses employing ultrahigh vacuum transfer. Specifically, these methods were used to examine the corrosion of iron, iron/phosphorus alloys, and iron implanted with phosphorus in deaerated 55 weight percent Ca(NO 3 ) 2 solutions at 60 degrees C. The presence of phosphorus in iron accelerated corrosion in both the active and passive regions, with the effect being more pronounced in the passive region. In the active region, the phosphorus was oxidized to phosphate which, in turn, appeared to assist the dissolution of the semiprotective Fe 3 O 4 . In the passive region, the phosphorus (when unoxidized) accelerated corrosion by some other mechanism. The FePO 4 that formed in the passive region did not inhibit passivation by, rather, was incorporated in the passive film. The chemical transformations would appear to explain, at least partly, the high IGSCC rates observed for ion containing phosphorus segregated at grain boundaries

Prompt gamma analysis of chlorine in concrete for corrosion study

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)]. E-mail: aanaqvi@kfupm.edu.sa; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2006-02-15

Measurement of chlorine in concrete is very important for studying of corrosion of reinforcing steel in concrete. Corrosion of reinforcing steel is primarily ascribed to the penetration of chloride ions to the steel surface. Preventive measures for avoiding concrete structure reinforcement corrosion requires monitoring the chloride ion concentration in concrete so that its concentration does not exceed a threshold limit to initiate reinforcement concrete corrosion. An accelerator based prompt gamma neutron activation analysis (PGNAA) setup has been developed for non-destructive analysis of elemental composition of concrete samples. The setup has been used to measure chlorine concentration in concrete samples over a 1-3 wt% concentration range. Although a strong interference has been observed between the chlorine {gamma}-rays and calcium {gamma}-rays from concrete, the chlorine concentration in concrete samples has been successfully measured using the 1.164 and 7.643 MeV chlorine {gamma}-rays. The experimental data were compared with the results of the Monte Carlo simulations. An excellent agreement has been achieved between the experimental data and results of Monte Carlo simulations. The study has demonstrated the successful use of the accelerator-based PGNAA setup in non-destructive analysis of chlorine in concrete samples.

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Syntheses and multi-NMR study of fac- and mer-OsO(3)F(2)(NCCH(3)) and the X-ray crystal structure (n = 2) and Raman spectrum (n = 0) of fac-OsO(3)F(2)(NCCH(3)).nCH(3)CN.

Science.gov (United States)

Hughes, Michael J; Gerken, Michael; Mercier, Hélène P A; Schrobilgen, Gary J

2010-06-07

Dissolution of the infinite chain polymer, (OsO(3)F(2))(infinity), in CH(3)CN solvent at -40 degrees C followed by solvent removal under vacuum at -40 degrees C yielded fac-OsO(3)F(2)(NCCH(3)).nCH(3)CN (n >/= 2). Continued pumping at -40 degrees C with removal of uncoordinated CH(3)CN yielded fac-OsO(3)F(2)(NCCH(3)). Both fac-OsO(3)F(2)(NCCH(3)).nCH(3)CN and fac-OsO(3)F(2)(NCCH(3)) are yellow-brown solids and were characterized by low-temperature (-150 degrees C) Raman spectroscopy. The crystal structure (-173 degrees C) of fac-OsO(3)F(2)(NCCH(3)).2CH(3)CN consists of two co-crystallized CH(3)CN molecules and a pseudo-octahedral OsO(3)F(2).NCCH(3) molecule in which three oxygen atoms are in a facial arrangement and CH(3)CN is coordinated trans to an oxygen atom in an end-on fashion. The Os---N bond length (2.205(3) A) is among the shortest M---N adduct bonds observed for a d(0) transition metal oxide fluoride. The (19)F NMR spectrum of (OsO(3)F(2))(infinity) in CH(3)CN solvent (-40 degrees C) is a singlet (-99.6 ppm) corresponding to fac-OsO(3)F(2)(NCCH(3)). The (1)H, (15)N, (13)C, and (19)F NMR spectra of (15)N-enriched OsO(3)F(2)(NCCH(3)) were recorded in SO(2)ClF solvent (-84 degrees C). Nitrogen-15 enrichment resulted in splitting of the (19)F resonance of fac-OsO(3)F(2)((15)NCCH(3)) into a doublet ((2)J((15)N-(19)F), 21 Hz). In addition, a doublet of doublets ((2)J((19)F(ax)-(19)F(eq)), 134 Hz; (2)J((15)N-(19)F(eq)), 18 Hz) and a doublet ((2)J((19)F(ax)-(19)F(eq)), 134 Hz) were observed in the (19)F NMR spectrum that have been assigned to mer-OsO(3)F(2)((15)NCCH(3)); however, coupling of (15)N to the axial fluorine-on-osmium environment could not be resolved. The nitrogen atom of CH(3)CN is coordinated trans to a fluorine ligand in the mer-isomer. Quantum-chemical calculations at the SVWN and B3LYP levels of theory were used to calculate the energy-minimized gas-phase geometries, vibrational frequencies of fac- and mer-OsO(3)F(2)(NCCH(3)) and of CH(3)CN. The

Flow Accelerated Corrosion mitigation at EDF with BRT-CICEROTM. Feedback of version 3.2 and future trends

International Nuclear Information System (INIS)

Moutrille, Marie-Pierre; Trevin, Stephane; Qiu, Gonghao; Miller, Cecile; Mellin, Nicolas

2012-09-01

EDF has developed during these 15 last years software called BRT-CICERO TM for the surveillance of the secondary piping system of its Pressurized Water Reactors (PWRs). This software enables the operator to calculate the FAC wear rates taking into account all the influencing parameters such as: pipe isometrics, chromium content of the steel, chemical conditioning and operating parameters of the secondary circuit (temperature, pressure, etc.). This is a major tool for the operators to organize the maintenance and to plan the inspections. In the framework of the French pressure vessel law issued on March 15, 2000, the software BRT-CICERO TM has been recognized by the French authority for the FAC surveillance on the secondary pressure piping lines of the EDF 58 NPPs. It takes advantage of the experience feedback of the French fleet, of the R and D improvements (especially from the laboratory tests conducted on EDF's CIROCO loop) and is frequently updated. The software is based on specific calculation modules, which are: - thermodynamics module, - chemistry module, - void module, - geometric factor module to take into account the effect of singularities on hydraulics, - FAC kinetics module, - codes and standards module for minimum required thickness calculations. This architecture allows independent and complete validation of each model calculation and therefore the quality of software. This paper describes the simplified model and the calculation modules. The performances of BRT-CICERO TM version 3 are examined with a statistical analysis allowing estimating the accuracy of calculation for each components and position into the pipelines. A computational fluid dynamic study has been initiated to confirm the geometrical coefficients which allow to take into account the fittings. All these studies and many others brought EDF to propose evolutions both on the plan thermodynamics and chemical. These evolutions are discussed in this topic. (authors)

Corrosion at the Polymer-Metal Interface in Artificial Seawater Solutions

Directory of Open Access Journals (Sweden)

Amelia M. Anderson-Wile

2012-01-01

Full Text Available Polymer components for liquid sealing applications are employed in a variety of potentially corrosive environments, such as seawater. Frequently, corrosion of the metal is found at or adjacent to the rubber-metal interface rather than at a noncontact area. The corrosion of different metal alloys (titanium, bronze, nickel, aluminum, 316 stainless steel, and 4130 steel in combination with rubber O-rings (Buna-N and EPDM of varying internal diameters and cross-sectional shapes in seawater over a period of four years is described herein. The corrosion of some metals (i.e., 4130 stainless steel was found to be accelerated through interaction with Buna-N rubber O-rings. Theories to account for corrosion at the polymer-metal interface, especially with respect to polymer composition and O-ring size and shape, are discussed.

Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

International Nuclear Information System (INIS)

Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

2015-01-01

Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products

Science.gov (United States)

Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren

2016-01-01

The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367

The Fanconi anemia proteins FAA and FAC function in different cellular compartments to protect against cross-linking agent cytotoxicity.

Science.gov (United States)

Kruyt, F A; Youssoufian, H

1998-10-01

Fanconi anemia (FA) is an autosomal recessive disease characterized by chromosomal instability, bone marrow failure, and a high risk of developing malignancies. Although the disorder is genetically heterogeneous, all FA cells are defined by their sensitivity to the apoptosis-inducing effect of cross-linking agents, such as mitomycin C (MMC). The cloned FA disease genes, FAC and FAA, encode proteins with no homology to each other or to any known protein. We generated a highly specific antibody against FAA and found the protein in both the cytoplasm and nucleus of mammalian cells. By subcellular fractionation, FAA is also associated with intracellular membranes. To identify the subcellular compartment that is relevant for FAA activity, we appended nuclear export and nuclear localization signals to the carboxy terminus of FAA and enriched its localization in either the cytoplasm or the nucleus. Nuclear localization of FAA was both necessary and sufficient to correct MMC sensitivity in FA-A cells. In addition, we found no evidence for an interaction between FAA and FAC either in vivo or in vitro. Together with a previous finding that FAC is active in the cytoplasm but not in the nucleus, our results indicate that FAA and FAC function in separate subcellular compartments. Thus, FAA and FAC, if functionally linked, are more likely to be in a linear pathway rather than form a macromolecular complex to protect against cross-linker cytotoxicity.

Flow-induced corrosion behavior of absorbable magnesium-based stents.

Science.gov (United States)

Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2014-12-01

The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Stress corrosion cracking for 316 stainless steel clips in a condensate stabilizer

Energy Technology Data Exchange (ETDEWEB)

Al-Awar, A.; Aldajah, S.; Harhara, A. [Department of Mechanical Engineering, United Arab Emirates University, P. O. Box 17555 Al-AIn 17555 (United Arab Emirates)

2011-09-15

In one of the gas processing facilities in Abu Dhabi, UAE; a case of 316L stainless steel material failure occurred in the fractionating column due to stress cracking corrosion twice in a cycle of less than 2 years. This paper studies the stress corrosion cracking behavior of the 316L stainless steel in an accelerated corrosion environment and compares it with a higher corrosion resistant nickel alloy (Inconel 625). The experimental work was designed according to ASTM G36 standard, the samples were immersed in a boiling magnesium chloride medium which provided the accelerated corrosion environment and the tested samples were shaped into U-bend specimens as they underwent both plastic and elastic stresses. The specimens were then tested to determine the time required for cracks to initiate. The results of the experimental work showed that the main mode of failure was stress corrosion cracking initiated by the proven presence of chlorides, hydrogen sulfide, and water at elevated temperatures. Inconel 625 samples placed in the controlled environment showed better corrosion resistance as it took them an average of 56 days to initiate cracks, whereas it took an average of 24 days to initiate cracks in the stainless steel 316L samples. The scanning electron microscopy (SEM) micrographs showed that the cracks in the stainless steel 316L samples were longer, wider, and deeper compared to the cracks of Inconel 625. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Electroless nickel-plating for the PWSCC mitigation of nickel-base alloys in nuclear power plants

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

The feasibility study has been performed as an effort to apply the electroless nickel-plating method for a proposed countermeasure to mitigate primary water stress corrosion cracking (PWSCC) of nickel-base alloys in nuclear power plants. In order to understand the corrosion behavior of nickel-plating at high temperature water, the electrochemical properties of electroless nickel-plated alloy 600 specimens exposed to simulated pressurized water reactor (PWR) primary water were experimentally characterized in high temperature and high pressure water condition. And, the resistance to the flow accelerated corrosion (FAC) test was investigated to check the durability of plated layers in high-velocity water-flowing environment at high temperature. The plated surfaces were examined by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) after exposures to the condition. From this study, it is found that the corrosion resistance of electroless nickel-plated Alloy 600 is higher than that of electrolytic plating in 290 deg. C water

Corrosion in ICPP fuel storage basins

International Nuclear Information System (INIS)

Dirk, W.J.

1993-09-01

The Idaho Chemical Processing Plant currently stores irradiated nuclear fuel in fuel storage basins. Historically, fuel has been stored for over 30 years. During the 1970's, an algae problem occurred which required higher levels of chemical treatment of the basin water to maintain visibility for fuel storage operations. This treatment led to higher levels of chlorides than seen previously which cause increased corrosion of aluminum and carbon steel, but has had little effect on the stainless steel in the basin. Corrosion measurements of select aluminum fuel storage cans, aluminum fuel storage buckets, and operational support equipment have been completed. Aluminum has exhibited good general corrosion rates, but has shown accelerated preferential attack in the form of pitting. Hot dipped zinc coated carbon steel, which has been in the basin for approximately 40 years, has shown a general corrosion rate of 4 mpy, and there is evidence of large shallow pits on the surface. A welded Type 304 stainless steel corrosion coupon has shown no attack after 13 years exposure. Galvanic couples between carbon steel welded to Type 304 stainless steel occur in fuel storage yokes exposed to the basin water. These welded couples have shown galvanic attack as well as hot weld cracking and intergranular cracking. The intergranular stress corrosion cracking is attributed to crevices formed during fabrication which allowed chlorides to concentrate

Electron transfer mediators accelerated the microbiologically influence corrosion against carbon steel by nitrate reducing Pseudomonas aeruginosa biofilm.

Science.gov (United States)

Jia, Ru; Yang, Dongqing; Xu, Dake; Gu, Tingyue

2017-12-01

Electron transfer is a rate-limiting step in microbiologically influenced corrosion (MIC) caused by microbes that utilize extracellular electrons. Cross-cell wall electron transfer is necessary to transport the electrons released from extracellular iron oxidation into the cytoplasm of cells. Electron transfer mediators were found to accelerate the MIC caused by sulfate reducing bacteria. However, there is no publication in the literature showing the effect of electron transfer mediators on MIC caused by nitrate reducing bacteria (NRB). This work demonstrated that the corrosion of anaerobic Pseudomonas aeruginosa (PAO1) grown as a nitrate reducing bacterium biofilm on C1018 carbon steel was enhanced by two electron transfer mediators, riboflavin and flavin adenine dinucleotide (FAD) separately during a 7-day incubation period. The addition of either 10ppm (w/w) (26.6μM) riboflavin or 10ppm (12.7μM) FAD did not increase planktonic cell counts, but they increased the maximum pit depth on carbon steel coupons considerably from 17.5μm to 24.4μm and 25.0μm, respectively. Riboflavin and FAD also increased the specific weight loss of carbon steel from 2.06mg/cm 2 to 2.34mg/cm 2 and 2.61mg/cm 2 , respectively. Linear polarization resistance, electrochemical impedance spectroscopy and potentiodynamic polarization curves all corroborated the pitting and weight loss data. Copyright © 2017 Elsevier B.V. All rights reserved.

Study on Corrosion-induced Crack Initiation and Propagation of Sustaining Loaded RCbeams

Science.gov (United States)

Zhong, X. P.; Li, Y.; Yuan, C. B.; Yang, Z.; Chen, Y.

2018-05-01

For 13 pieces of reinforced concrete beams with HRB500 steel bars under long-term sustained loads, at time of corrosion-induced initial crack of concrete, and corrosion-induced crack widths of 0.3mm and 1mm, corrosion of steel bars and time-varying behavior of corrosion-induced crack width were studied by the ECWD (Electro-osmosis - constant Current – Wet and Dry cycles) accelerated corrosion method. The results show that when cover thickness was between 30 and 50mm,corrosion rates of steel bars were between 0.8% and 1.7% at time of corrosion-induced crack, and decreased with increasing concrete cover thickness; when corrosion-induced crack width was 0.3mm, the corrosion rate decreased with increasing steel bar diameter, and increased with increasing cover thickness; its corrosion rate varied between 0.98% and 4.54%; when corrosion-induced crack width reached 1mm, corrosion rate of steel bars was between 4% and 4.5%; when corrosion rate of steel bars was within 5%, the maximum and average corrosion-induced crack and corrosion rate of steel bars had a good linear relationship. The calculation model predicting the maximum and average width of corrosion-induced crack is given in this paper.

Corrosion monitoring using high-frequency guided ultrasonic waves

Science.gov (United States)

Fromme, Paul

2014-02-01

Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

All-Optical Photoacoustic Sensors for Steel Rebar Corrosion Monitoring

Directory of Open Access Journals (Sweden)

Cong Du

2018-04-01

Full Text Available This article presents an application of an active all-optical photoacoustic sensing system with four elements for steel rebar corrosion monitoring. The sensor utilized a photoacoustic mechanism of gold nanocomposites to generate 8 MHz broadband ultrasound pulses in 0.4 mm compact space. A nanosecond 532 nm pulsed laser and 400 μm multimode fiber were employed to incite an ultrasound reaction. The fiber Bragg gratings were used as distributed ultrasound detectors. Accelerated corrosion testing was applied to four sections of a single steel rebar with four different corrosion degrees. Our results demonstrated that the mass loss of steel rebar displayed an exponential growth with ultrasound frequency shifts. The sensitivity of the sensing system was such that 0.175 MHz central frequency reduction corresponded to 0.02 g mass loss of steel rebar corrosion. It was proved that the all-optical photoacoustic sensing system can actively evaluate the corrosion of steel rebar via ultrasound spectrum. This multipoint all-optical photoacoustic method is promising for embedment into a concrete structure for distributed corrosion monitoring.

The corrosion of steels in molten sodium hydroxide

International Nuclear Information System (INIS)

Newman, R.N.; Smith, C.A.; Smith, R.J.

1976-09-01

The role of sodium hydroxide corrosion is discussed in relation to the wastage of materials observed in fast reactor boilers under fault conditions in the vicinity of a water leak into sodium. An experimental technique to study the corrosion under varying conditions is described. The results presented are for 2 1/4Cr 1Mo obtained in static sodium hydroxide in a closed volume over the temperature range 1033K to 1273K. It is found that the corrosion rate can be followed by monitoring the hydrogen produced by the reaction, which can be written as: Fe + 2NaOH = NaFeO 2 + NaH + 1/2H 2 . After an initial acceleration period the rate law is parabolic. The effect on the corrosion rate of melt and cover gas composition has been in part investigated, and the relevance of mass flow of reactants is discussed. (author)

Minimize corrosion degradation of steam generator tube materials

International Nuclear Information System (INIS)

Lu, Y.

2006-01-01

As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

Corrosion behavior of a positive graphite electrode in vanadium redox flow battery

International Nuclear Information System (INIS)

Liu Huijun; Xu Qian; Yan Chuanwei; Qiao Yonglian

2011-01-01

Graphical abstract: The overpotential for gas evolution on positive graphite electrode decreases due to the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion process, which can self-catalyze the oxidation of carbon atoms therefore, accelerates corrosion process. Highlights: → Initial potential for gas evolution is higher than 1.60 V vs SCE. → Factors affecting the graphite corrosion are investigated. → Functional groups of COOH and C=O introduced during corrosion process. → The groups can self-catalyze the oxidation of carbon atoms. - Abstract: The graphite plate is easily suffered from corosion because of CO 2 evolution when it acts as the positive electrode for vanadium redox flow battery. The aim is to obtain the initial potential for gas evolution on a positive graphite electrode in 2 mol dm -3 H 2 SO 4 + 2 mol dm -3 VOSO 4 solution. The effects of polarization potential, operating temperature and polarization time on extent of graphite corrosion are investigated by potentiodynamic and potentiostatic techniques. The surface characteristics of graphite electrode before and after corrosion are examined by scanning electron microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. The results show that the gas begins to evolve on the graphite electrode when the anodic polarization potential is higher than 1.60 V vs saturated calomel electrode at 20 deg. C. The CO 2 evolution on the graphite electrode can lead to intergranular corrosion of the graphite when the polarization potential reaches 1.75 V. In addition, the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion can catalyze the formation of CO 2 , therefore, accelerates the corrosion rate of graphite electrode.

Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

Energy Technology Data Exchange (ETDEWEB)

Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

2017-06-15

The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

Science.gov (United States)

Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

2016-04-01

Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

Development of evaluation method on flow-induced vibration and corrosion of components in two-phase flow by coupled analysis. 2. Evaluation of corrosive conditions in cooling systems of nuclear power plants

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Katono, Kenichi; Ichikawa, Ryoko; Hotta, Koji

2007-01-01

In order to establish safety and reliable plant operation, it is required to forecast future troubles on structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious problems on plant operation. The models are divided into two parts, which are as follows. 1. Prediction model of future trouble on structural materials based on evaluation of corrosive conditions. 2. Evaluation model of wall thinning caused by flow accelerated corrosion. (author)

Accelerated low water corrosion of carbon steel in the presence of a biofilm harbouring sulphate-reducing and sulphur-oxidising bacteria recovered from a marine sediment

Energy Technology Data Exchange (ETDEWEB)

Beech, Iwona B. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)], E-mail: iwona.beech@port.ac.uk; Campbell, Sheelagh A. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)

2008-12-01

Investigations were undertaken to elucidate causes of accelerated low water corrosion (ALWC) of steel piling in a harbour in Southern England. Visual inspection revealed features characteristic of ALWC such as the presence of poorly adherent, thick corrosion products of varying morphology, often seen as large blisters randomly located on sections of the structure at the low water mark. Upon the removal of blisters, a bright surface covered with shallow pits was exposed. Representative samples of the corrosion products were collected from the structure and water and sediment specimens were retrieved from selected areas in the harbour for microbiological, chemical and microscopy testing. In the laboratory, field samples were enriched to detect and enumerate communities of sulphur-oxidising bacteria (SOB) and sulphate-reducing bacteria (SRB). Biofilms, comprising SRB and SOB populations isolated from a sediment sample were grown under static conditions on surfaces of electrodes manufactured from steel piling material. Linear polarisation resistance (LPR) measurements revealed that the corrosion rate of steel with biofilms (0.518 mm y{sup -1}) was higher than that recorded in sterile seawater alone (0.054 mm y{sup -1}) and in sterile seawater to which nutrient was added (0.218 mm y{sup -1}). Scanning electron microscopy (SEM) imaging demonstrated enhanced pitting under biofilms. The results of our investigation revealed for the first time that the attack on steel piling in the presence of sediment SRB and SOB populations was characteristic of ALWC.

Accelerated low water corrosion of carbon steel in the presence of a biofilm harbouring sulphate-reducing and sulphur-oxidising bacteria recovered from a marine sediment

International Nuclear Information System (INIS)

Beech, Iwona B.; Campbell, Sheelagh A.

2008-01-01

Investigations were undertaken to elucidate causes of accelerated low water corrosion (ALWC) of steel piling in a harbour in Southern England. Visual inspection revealed features characteristic of ALWC such as the presence of poorly adherent, thick corrosion products of varying morphology, often seen as large blisters randomly located on sections of the structure at the low water mark. Upon the removal of blisters, a bright surface covered with shallow pits was exposed. Representative samples of the corrosion products were collected from the structure and water and sediment specimens were retrieved from selected areas in the harbour for microbiological, chemical and microscopy testing. In the laboratory, field samples were enriched to detect and enumerate communities of sulphur-oxidising bacteria (SOB) and sulphate-reducing bacteria (SRB). Biofilms, comprising SRB and SOB populations isolated from a sediment sample were grown under static conditions on surfaces of electrodes manufactured from steel piling material. Linear polarisation resistance (LPR) measurements revealed that the corrosion rate of steel with biofilms (0.518 mm y -1 ) was higher than that recorded in sterile seawater alone (0.054 mm y -1 ) and in sterile seawater to which nutrient was added (0.218 mm y -1 ). Scanning electron microscopy (SEM) imaging demonstrated enhanced pitting under biofilms. The results of our investigation revealed for the first time that the attack on steel piling in the presence of sediment SRB and SOB populations was characteristic of ALWC

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

OpenAIRE

URKHANOVA Larisa Alekseevna; LKHASARANOV Solbon Aleksandrovich; ROZINA Victoria Yevgenievna; BUYANTUEV Sergey Lubsanovich; BARDAKHANOV Sergey Prokopievich

2014-01-01

Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of ba...

The intergranular corrosion susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling

International Nuclear Information System (INIS)

Wang, Zhixiu; Chen, Peng; Li, Hai; Fang, Bijun; Song, Renguo; Zheng, Ziqiao

2017-01-01

Highlights: • No intergranular corrosion occured for the peak–re–aged and over–re–aged 2024 Al alloy. • Absence of intergranular corrosion in the re–aged samples resulted from no continuous grain boundary S–Al_2CuMg phase. • Aggregated pits were observed in the over–re–aged samples. • Aggregated pitting corrosion was related to the preferential precipitation of S–phase on the dislocation cell walls. - Abstract: The intergranular corrosion (IGC) susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling was investigated by accelerated corrosion testing, open circuit potential testing, transmission electron microscopy and scanning electron microscopy. The absence of IGC in both the peak–re–aged and over–re–aged samples is related to the dislocation pile–ups which prevent the supersaturated solutes from diffusing into the grain boundaries and precipitating the continuous S–Al_2CuMg phase. The aggregated pitting corrosion in the over–re–aged samples arises from the S–phase precipitates on the dislocation cell walls which accelerate the anodic dissolution of the cell interiors.

18F-FAC PET selectively images hepatic infiltrating CD4 and CD8 T cells in a mouse model of autoimmune hepatitis.

Science.gov (United States)

Salas, Jessica R; Chen, Bao Ying; Wong, Alicia; Cheng, Donghui; Van Arnam, John S; Witte, Owen N; Clark, Peter M

2018-04-26

Immune cell-mediated attack on the liver is a defining feature of autoimmune hepatitis and hepatic allograft rejection. Despite an assortment of diagnostic tools, invasive biopsies remain the only method for identifying immune cells in the liver. We evaluated whether PET imaging with radiotracers that quantify immune activation ( 18 F-FDG and 18 F-FAC) and hepatocyte biology ( 18 F-DFA) can visualize and quantify hepatic infiltrating immune cells and hepatocyte inflammation, respectively, in a preclinical model of autoimmune hepatitis. Methods: Mice treated with Concanavalin A (ConA) to induce a model of autoimmune hepatitis or vehicle were imaged with 18 F-FDG, 18 F-FAC, and 18 F-DFA PET. Immunohistochemistry, digital autoradiography, and ex vivo accumulation assays were used to localize areas of altered radiotracer accumulation in the liver. For comparison, mice treated with an adenovirus to induce a viral hepatitis or vehicle were imaged with 18 F-FDG, 18 F-FAC, and 18 F-DFA PET. 18 F-FAC PET was performed on mice treated with ConA, and vehicle or dexamethasone. Biopsy samples of patients suffering from autoimmune hepatitis were immunostained for deoxycytidine kinase (dCK). Results: Hepatic accumulation of 18 F-FDG and 18 F-FAC was 173% and 61% higher, respectively, and hepatic accumulation of 18 F-DFA was 41% lower in a mouse model of autoimmune hepatitis compared to control mice. Increased hepatic 18 F-FDG accumulation was localized to infiltrating leukocytes and inflamed sinusoidal endothelial cells, increased hepatic 18 F-FAC accumulation was concentrated in infiltrating CD4 and CD8 cells, and decreased hepatic 18 F-DFA accumulation was apparent in hepatocytes throughout the liver. In contrast, viral hepatitis increased hepatic 18 F-FDG accumulation by 109% and decreased hepatic 18 F-DFA accumulation by 20% but had no effect on hepatic 18 F-FAC accumulation (non-significant 2% decrease). 18 F-FAC PET provided a non-invasive biomarker of the efficacy of

Study on electrochemical corrosion mechanism of steel foot of insulators for HVDC lines

Science.gov (United States)

Zheng, Weihua; Sun, Xiaoyu; Fan, Youping

2017-09-01

The main content of this paper is the mechanism of electrochemical corrosion of insulator steel foot in HVDC transmission line, and summarizes five commonly used artificial electrochemical corrosion accelerated test methods in the world. Various methods are analyzed and compared, and the simulation test of electrochemical corrosion of insulator steel feet is carried out by water jet method. The experimental results show that the experimental environment simulated by water jet method is close to the real environment. And the three suspension modes of insulators in the actual operation, the most serious corrosion of the V type suspension hardware, followed by the tension string suspension, and the linear string corrosion rate is the slowest.

Blend Shape Interpolation and FACS for Realistic Avatar

Science.gov (United States)

Alkawaz, Mohammed Hazim; Mohamad, Dzulkifli; Basori, Ahmad Hoirul; Saba, Tanzila

2015-03-01

The quest of developing realistic facial animation is ever-growing. The emergence of sophisticated algorithms, new graphical user interfaces, laser scans and advanced 3D tools imparted further impetus towards the rapid advancement of complex virtual human facial model. Face-to-face communication being the most natural way of human interaction, the facial animation systems became more attractive in the information technology era for sundry applications. The production of computer-animated movies using synthetic actors are still challenging issues. Proposed facial expression carries the signature of happiness, sadness, angry or cheerful, etc. The mood of a particular person in the midst of a large group can immediately be identified via very subtle changes in facial expressions. Facial expressions being very complex as well as important nonverbal communication channel are tricky to synthesize realistically using computer graphics. Computer synthesis of practical facial expressions must deal with the geometric representation of the human face and the control of the facial animation. We developed a new approach by integrating blend shape interpolation (BSI) and facial action coding system (FACS) to create a realistic and expressive computer facial animation design. The BSI is used to generate the natural face while the FACS is employed to reflect the exact facial muscle movements for four basic natural emotional expressions such as angry, happy, sad and fear with high fidelity. The results in perceiving the realistic facial expression for virtual human emotions based on facial skin color and texture may contribute towards the development of virtual reality and game environment of computer aided graphics animation systems.

Effect of microcrystallization on pitting corrosion of pure aluminium

International Nuclear Information System (INIS)

Meng Guozhe; Wei Liyan; Zhang Tao; Shao Yawei; Wang Fuhui; Dong Chaofang; Li Xiaogang

2009-01-01

A microcrystalline aluminium film with grain size of about 400 nm was prepared by magnetron sputtering technique. Its corrosion behaviour was investigated in NaCl containing acidic solution by means of potentiodynamic polarization curves and electrochemical noise (EN). The polarization results indicated that the corrosion potential of the sample shifted towards more positive direction, while its corrosion current density decreased compared with that of pure coarse-grain Al. The EN analysis based on stochastic model demonstrated that there existed two kinds of effect of microcrystallization on the pitting behaviour of pure aluminium: (1) the rate of pit initiation is accelerated, (2) the pit growth process was impeded. This leads to the enhancement of pitting resistance for the microcrystallized aluminium.

Automated assembly of fast-axis collimation (FAC) lenses for diode laser bar modules

Science.gov (United States)

Miesner, Jörn; Timmermann, Andre; Meinschien, Jens; Neumann, Bernhard; Wright, Steve; Tekin, Tolga; Schröder, Henning; Westphalen, Thomas; Frischkorn, Felix

2009-02-01

Laser diodes and diode laser bars are key components in high power semiconductor lasers and solid state laser systems. During manufacture, the assembly of the fast axis collimation (FAC) lens is a crucial step. The goal of our activities is to design an automated assembly system for high volume production. In this paper the results of an intermediate milestone will be reported: a demonstration system was designed, realized and tested to prove the feasibility of all of the system components and process features. The demonstration system consists of a high precision handling system, metrology for process feedback, a powerful digital image processing system and tooling for glue dispensing, UV curing and laser operation. The system components as well as their interaction with each other were tested in an experimental system in order to glean design knowledge for the fully automated assembly system. The adjustment of the FAC lens is performed by a series of predefined steps monitored by two cameras concurrently imaging the far field and the near field intensity distributions. Feedback from these cameras processed by a powerful and efficient image processing algorithm control a five axis precision motion system to optimize the fast axis collimation of the laser beam. Automated cementing of the FAC to the diode bar completes the process. The presentation will show the system concept, the algorithm of the adjustment as well as experimental results. A critical discussion of the results will close the talk.

Corrosion fatigue cracking behavior of Inconel 690 (TT) in secondary water of pressurized water reactors

International Nuclear Information System (INIS)

Xiao Jun; Chen Luyao; Qiu Shaoyu; Chen Yong; Lin Zhenxia; Fu Zhenghong

2015-01-01

Inconel 690 (TT) is one of the key materials for tubes of steam generators for pressurized water reactors, where it is susceptible to corrosion fatigue cracking. In this paper, the corrosion fatigue cracking behavior of Inconel 690 (TT) was investigated under small scale yielding conditions, in the simulated secondary water of pressurized water reactor. It was observed that the fatigue crack growth rate was accelerated by a maximum factor up to 3 in the simulated secondary water, comparing to that in room temperature air. In addition, it was found that the accelerating effect was influenced by out-of-plane cracking of corrosion fatigue cracks and also correlated with stress intensity factor range, maximum stress intensity factor and stress ratio. (authors)

Stress corrosion cracking of an aluminum alloy used in external fixation devices.

Science.gov (United States)

Cartner, Jacob L; Haggard, Warren O; Ong, Joo L; Bumgardner, Joel D

2008-08-01

Treatment for compound and/or comminuted fractures is frequently accomplished via external fixation. To achieve stability, the compositions of external fixators generally include aluminum alloy components due to their high strength-to-weight ratios. These alloys are particularly susceptible to corrosion in chloride environments. There have been several clinical cases of fixator failure in which corrosion was cited as a potential mechanism. The aim of this study was to evaluate the effects of physiological environments on the corrosion susceptibility of aluminum 7075-T6, since it is used in orthopedic external fixation devices. Electrochemical corrosion curves and alternate immersion stress corrosion cracking tests indicated aluminum 7075-T6 is susceptible to corrosive attack when placed in physiological environments. Pit initiated stress corrosion cracking was the primary form of alloy corrosion, and subsequent fracture, in this study. Anodization of the alloy provided a protective layer, but also caused a decrease in passivity ranges. These data suggest that once the anodization layer is disrupted, accelerated corrosion processes occur. (c) 2007 Wiley Periodicals, Inc.

Characterization of Encapsulated Corrosion Inhibitors Containing Microparticles for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, Benjamin Pieter; Calle, Luz M.

2015-01-01

This poster presents the results obtained from experiments designed to evaluate the release properties, as well as the corrosion inhibition effectiveness, of several encapsulated corrosion inhibitors. Microencapsulation has been used in the development of environmentally friendly multifunctional smart coatings. This technique enables the incorporation of autonomous corrosion detection, inhibition and self-healing functionalities into many commercially available coating systems. Select environmentally friendly corrosion inhibitors were encapsulated in organic and inorganic pH-sensitive microparticles and their release in basic solutions was studied. The release rate results showed that the encapsulation can be tailored from fast, for immediate corrosion protection, to slow, which will provide continued long-term corrosion protection. The incorporation of several corrosion inhibitor release profiles into a coating provides effective corrosion protection properties. To investigate the corrosion inhibition efficiency of the encapsulated inhibitors, electrochemical techniques were used to obtain corrosion potential, polarization curve and polarization resistance data. These measurements were performed using the free as well as the encapsulated inhibitors singly or in combinations. Results from these electrochemical tests will be compared to those obtained from weight loss and other accelerated corrosion experiments.

Nickel coated flyash (Ni-FAC) cenosphere doped polyaniline composite film for electromagnetic shielding

International Nuclear Information System (INIS)

Bora, Pritom J; Ramamurthy, Praveen C; Madras, Giridhar; Vinoy, K J; Kishore

2015-01-01

A solid waste material fly ash cenosphere (FAC) was nickel coated and polyaniline in situ polymerized at −30 ± 2 °C in nitrogen atmosphere. A thin film of this composite material was prepared by solution processing and surface morphology/topography was studied. High electromagnetic shielding effectiveness (SE) was obtained for this film; 59 ± 4 μm and 133 ± 4 μm films show an average of 38 and 60 dB SE, respectively, in the frequency range 8.2–12.4 GHz (X-band). Unlike PANI film, the SE of these composite films is high at high frequency. The presence of magneto dielectric microsphere (Ni-FAC) increases the heterogeneity of the composite film in an efficient way for EMI shielding by changing film topography and increasing ac conductivity and permeability. (paper)

Monitoring of corrosion rates of Fe-Cu alloys under wet/dry condition in weakly alkaline environments

International Nuclear Information System (INIS)

Kim, Je Kyoung; Nishikata, Atsushi; Tsuru, Tooru

2002-01-01

When the steel, containing scrap elements like copper, is used as reinforcing steel bars for concrete, the steel is exposed to alkaline environments. in this study, AC impedance technique has been applied to the monitoring of corrosion rates of iron and several Fe-Cu (0.4, 10wt%) alloys in a wet-dry cycle condition. The wet-dry cycle was conducted by exposure to alternate conditions of 1 hour-immersion in a simulated pH10 concrete solution (Ca(OH) 2 ) containing 0.01M NaCl and 3 hour-drying at 298K and 50%RH. The corrosion rate of the iron is greatly accelerated by the wet-dry cycles. Because the active FeOOH species, which are produced by the oxidation of Fe(II, III)oxide in air during drying, act as very strong oxidants to the corrosion in the wet condition. As the drying progresses, iron shows a large increase in the corrosion rate and a small shift of the corrosion potential to the positive values. This can be explained by acceleration of oxygen transport through the thin electrolyte layer In contrast to iron, the Fe-Cu alloys show low corrosion rates and the high corrosion potentials in whole cycles

Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

International Nuclear Information System (INIS)

Arnau, G.; Gimenez, E.; Rubio, M.V.; Saura, J.J.; Suay, J.J.

1998-01-01

Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

Directory of Open Access Journals (Sweden)

URKHANOVA Larisa Alekseevna

2014-08-01

Full Text Available Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of basalt fiber.

Influence of graphite-alloy interactions on corrosion of Ni-Mo-Cr alloy in molten fluorides

Science.gov (United States)

Ai, Hua; Hou, Juan; Ye, Xiang-Xi; Zeng, Chao Liu; Sun, Hua; Li, Xiaoyun; Yu, Guojun; Zhou, Xingtai; Wang, Jian-Qiang

2018-05-01

In this study, the effects of graphite-alloy interaction on corrosion of Ni-Mo-Cr alloy in molten FLiNaK salt were investigated. The corrosion tests of Ni-Mo-Cr alloys were conducted in graphite crucibles, to examine the differences of test specimens in conditions of electric contact and isolated with graphite, respectively. The corrosion attack is severer with more weight loss and deeper Cr depletion layer in samples electric contact with graphite than those isolated with graphite. The occurrence of galvanic corrosion between alloy specimens and graphite container was confirmed by electrochemical measurement. The corrosion is controlled by nonelectric transfer in isolated test while electrochemical reaction accelerated corrosion in electric contact test.

Studies of corrosion resistance of Japanese steels in liquid lead-bismuth

International Nuclear Information System (INIS)

Kamata, Kin-ya; Ono, Hiroshi; Kitano, Teruaki; Ono, Mikinori

2003-01-01

Liquid lead-bismuth has attractive characteristics as a coolant in future fast reactors and Accelerator Driven Sub-critical Systems (ADS) applications. The corrosion behavior of structural materials in lead-bismuth eutectic is one of key problems in developing nuclear power plants and installations using lead-bismuth coolant. Our experiences with heat exchangers using liquid lead-bismuth and the results of corrosion tests of Japanese steels are reported in this paper. A series of corrosion tests was carried out in collaboration with the Institute of Physics and Power Engineering (IPPE). Test specimens of various Japanese steels were exposed in a non-isothermal forced circulation loop. The influence of maximum temperature and oxygen content in lead bismuth were chosen for study as the primary causes of corrosion in Japanese steels. After the corrosion tests, corrosion behavior was analyzed by visual inspection, measurement of weight loss and metallurgical examination of the microstructure of the corroded zone. The corrosion mechanism in liquid lead bismuth is discussed on the basis of the metallurgical examination of the corroded zone. (author)

The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

Energy Technology Data Exchange (ETDEWEB)

Dai, Nianwei [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Department of Materials Science, Fudan University, Shanghai 200433 (China); Chen, Qimeng [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Junxi, E-mail: zhangjunxi@shiep.edu.cn [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Xin; Ni, Qingzhao [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Jiang, Yiming; Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

2017-05-01

The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

International Nuclear Information System (INIS)

Dai, Nianwei; Chen, Qimeng; Zhang, Junxi; Zhang, Xin; Ni, Qingzhao; Jiang, Yiming; Li, Jin

2017-01-01

The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

International Nuclear Information System (INIS)

Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

2015-01-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

Energy Technology Data Exchange (ETDEWEB)

Zhang, Haiya, E-mail: flying850612@126.com; Tian, Yimei, E-mail: ymtian_2000@126.com; Wan, Jianmei, E-mail: 563926510@qq.com; Zhao, Peng, E-mail: zhpeng@tju.edu.cn

2015-12-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Radiation corrosion in aluminum alloy bellows

International Nuclear Information System (INIS)

Konno, Osamu

1987-01-01

Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)

Fiber optic corrosion sensing for bridges and roadway surfaces

Science.gov (United States)

Fuhr, Peter L.; Ambrose, Timothy P.; Huston, Dryver R.; McPadden, Adam P.

1995-04-01

In this paper we report the development of a fiber optic corrosion sensing system that complements and/or surpasses the capabilities of conventional corrosion sensing techniques. The sensing system is based on evanescent wave phenomena and in the configured sensor allows for the detection of general corrosion on and within materials. Based on the authors' experience installing may kilometers of fiberoptic sensors into large civil structures such as multistory buildings, hydroelectric dams, and railway/roadway bridges, we are (currently) embedding these sensors into bridge test members -- limited structures that are being subjected to accelerated corrosion testing conditions. Three Vermont Agency of Transportation bridges, one in a low salt use region, one in a medium salt use region, and the third in a high salt use region, are being selected and will be instrumented with these embedded fiber optic corrosion sensors. Monitoring of chloride penetration and rebar corrosion status will be measured during the course of a longitudinal study. The specific sensing mechanism and design for robustness (to allow survival of the embedding process during repaving of the bridges) are discussed and laboratory and initial field results are presented.

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

Science.gov (United States)

Chew, D.; Fromme, P.

2015-03-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Acoustic emission intensity analysis of corrosion in prestressed concrete piles

Science.gov (United States)

Vélez, William; Matta, Fabio; Ziehl, Paul

2014-02-01

Corrosion of steel strands in prestressed concrete (PC) bridges may lead to substantial damage or collapse well before the end of the design life. Acoustic Emission (AE) is a suitable nondestructive technique to detect and locate corrosion in reinforced and prestressed concrete, which is key to prioritize inspection and maintenance. An effective tool to analyze damage-related AE data is intensity analysis (IA), which is based on two data trends, namely Severity (average signal strength of high amplitude hits) and Historic Index (ratio of the average signal strength of the most recent hits to the average of all hits). IA criteria for corrosion assessment in PC were recently proposed based on empirical evidence from accelerated corrosion tests. In this paper, AE data from prestressed and non-prestressed concrete pile specimens exposed to salt water wet-dry cycling for over 600 days are used to analyze the relation between Severity and Historic Index and actual corrosion. Evidence of corrosion is gained from the inspection of decommissioned specimens. The selection of suitable J and K parameters for IA is discussed, and an IA chart with updated corrosion criteria for PC piles is presented.

Synthetic sea water - An improved stress corrosion test medium for aluminum alloys

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1973-01-01

A major problem in evaluating the stress corrosion cracking resistance of aluminum alloys by alternate immersion in 3.5 percent salt (NaCl) water is excessive pitting corrosion. Several methods were examined to eliminate this problem and to find an improved accelerated test medium. These included the addition of chromate inhibitors, surface treatment of specimens, and immersion in synthetic sea water. The results indicate that alternate immersion in synthetic sea water is a very promising stress corrosion test medium. Neither chromate inhibitors nor surface treatment (anodize and alodine) of the aluminum specimens improved the performance of alternate immersion in 3.5 percent salt water sufficiently to be classified as an effective stress corrosion test method.

Mechanism of Corrosion of Activated Aluminum Particles by Hot Water

International Nuclear Information System (INIS)

Razavi-Tousi, S.S.; Szpunar, J.A.

2014-01-01

Mechanism of corrosion in aluminum particles by hot water treatment for hydrogen generation is evaluated. The aluminum powder was activated by ball milling for different durations, which modified size and microstructure of the particles. Open circuit potential test was carried out to elucidate different stages of the reaction. Tafel test was used to explain the effect of ball milling and growth of hydroxide layer on corrosion of the particles. Surface, cross section and thickness of the grown hydroxide on the aluminum particles were studied in a scanning electron microscope. The corrosion potential of the aluminum powders depends on microstructure of the aluminum particles, growth of the hydroxide layer and a change in pH because of cathodic reactions. The hydrogen production test showed that a deformed microstructure and smaller particle size accelerates the corrosion rate of aluminum by hot water, the effect of the deformed microstructure being more significant at the beginning of the reaction. Effect of growth of the hydroxide layer on corrosion mechanism is discussed

Corrosion Investigations in Straw-Fired Power Plants in Denmark

DEFF Research Database (Denmark)

Montgomery, Melanie; Frandsen, Flemming; Karlsson, A

2001-01-01

of accelerated corrosion. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A series of field tests have been undertaken in the various straw-fired power plants in Denmark, namely the Masnedø, Rudkøbing and Ensted CHP plants. Three types......In Denmark, straw and other types of biomass are used for generating energy in power plants. Straw has the advantage that it is a "carbon dioxide neutral fuel" and therefore environmentally acceptable. Straw combustion is associated with corrosion problems which are not encountered in coal-fired...... of exposure were undertaken to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, b) the exposure of test tubes in a test superheater, and c) the exposure of test tubes in existing superheaters. Thus both austenitic steels and ferritic steels were exposed in the steam...

Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1975-01-01

The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

Influence of Chloride Ion and Temperature on the Corrosion Behavior of Ni-Fe-Cr Alloy 028

Science.gov (United States)

Zhang, L. N.; Dong, J. X.; Szpunar, J. A.; Zhang, M. C.; Basu, R.

Recently, the working condition of tubing systems used in oil and natural gas industries are severer than before with the increasing exploitation of acidic gas fields. The corrosion problems induced from the corrosive environment with chloride ion medium and high temperature have been much more concerned. The presence of chloride ion can accelerate the dissolution of metals. The corrosion performance is also sensitive to the operating temperature. Classic localized corrosions such as the pitting or the crevice type due to environmental temperature and chloride ion.

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Trend of field data on pipe wall thinning for BWR power plants

International Nuclear Information System (INIS)

Hakii, Junichi; Hiranuma, Naoki; Hidaka, Akitaka

2009-01-01

Strongly motivated by every stakeholder not to repeat Mihama Nuclear Power Station pipe rupture accident in August 2004, JSME Main Committee on Codes and Standards on Power Generation Facilities immediately launched a special task force to develop Rules on Pipe Wall Thinning Management for BWR, PWR and fossil Power Plants respectively. The authors describes the process of the development of Rules for BWR Power Plans from the view point of collections and analysis of fields data of pipe wall thinning. Through its activities, the authors confirmed the existing findings, like the effect of Oxygen injection, turbulence and dependence on coolant temperature, derived from series of laboratory-scaled experiments in FAC and coolant velocities effects in LDI. Further based upon the said proven findings with field data, they explain the adequacy of major concept of the rule such as separate treatment of FAC (Flow Accelerated Corrosion) and LDI (Liquid Droplet Impingement). (author)

Stainless Steel Corrosion Studies Final Report: FY17 End of-Year

Energy Technology Data Exchange (ETDEWEB)

Kelly, Daniel [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Milenski, Helen Marie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Destiny [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-08

Two materials are being considered in applications requiring their contact against stainless steel surfaces. These materials include the solvent methyl ethyl ketone (MEK), and the polymer neoprene (polychloroprene). There is concern that contact of these materials with stainless steel substrates may lead to corrosion. To address these concerns we have undertaken corrosion studies under conditions expected to be more aggressive than in intended applications. These conditions include elevated temperature and humidity, and submersion and suspension in solvent vapors, in an attempt to accelerate any potential deleterious interactions. Corrosion rates below 0.1 mpy have historically been deemed INSIGNIFICANT from a WR Production standpoint; corresponding guidelines for non-production applications are lacking.

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-03-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-02-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

Accelerated SCC Testing of Stainless Steels According to Corrosion Resistance Classes

Energy Technology Data Exchange (ETDEWEB)

Borchert, M.; Mori, G. [General Analytical and Physical Chemistry, Montanuniversitaet Leoben (Austria); Bischof, M.; Tomandl, A. [Hilti Corporation, Liechtenstein (Austria)

2015-12-15

The German Guidelines for stainless steel in buildings (Z.30.3-6) issued by the German Institute for Building Technology (DIBt) categorize various stainless steel grades into five corrosion resistance classes (CRCs). Only 21 frequently used grades are approved and assigned to these CRCs. To assign new or less commonly used materials, a large program of outdoor exposure tests and laboratory tests is required. The present paper shows the results of stress corrosion cracking (SCC) tests that can distinguish between different CRCs. Slow strain rate tests (SSRT) were performed in various media and at different temperatures. CRC IV could be distinguished from CRC II and CRC III with a 31.3 % Cl{sup -} as MgCl{sub 2} solution at 140 .deg. C. CRC II and CRC III could be differentiated by testing in a 30% Cl{sup -} as MgCl{sub 2} solution at 100 .deg. C.

Galvanic Corrosion between Alloy 690 and Magnetite in Alkaline Aqueous Solutions

Directory of Open Access Journals (Sweden)

Soon-Hyeok Jeon

2015-12-01

Full Text Available The galvanic corrosion behavior of Alloy 690 coupled with magnetite has been investigated in an alkaline solution at 30 °C and 60 °C using a potentiodynamic polarization method and a zero resistance ammeter. The positive current values were recorded in the galvanic couple and the corrosion potential of Alloy 690 was relatively lower. These results indicate that Alloy 690 behaves as the anode of the pair. The galvanic coupling between Alloy 690 and magnetite increased the corrosion rate of Alloy 690. The temperature increase led to an increase in the extent of galvanic effect and a decrease in the stability of passive film. Galvanic effect between Alloy 690 and magnetite is proposed as an additional factor accelerating the corrosion rate of Alloy 690 steam generator tubing in secondary water.

Localized corrosion of high performance metal alloys in an acid/salt environment

Science.gov (United States)

Macdowell, L. G.; Ontiveros, C.

1991-01-01

Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

Corrosion of target and structural materials in water irradiated by an 800 MeV proton beam

International Nuclear Information System (INIS)

Butt, D.P.; Kanner, G.S.; Lillard, R.S.

1996-01-01

Radiation enhanced, aqueous corrosion of solid neutron-targets such as tungsten or tantalum, or target cladding or structural materials such as superalloys and stainless steels, is a significant concern in accelerator-driven transmutation technologies. In this paper we briefly describe our current methods for control and in situ monitoring of corrosion in accelerator cooling water loops. Using floating, electrochemical impedance spectroscopy (EIS), we have measured the corrosion rates of aluminum 6061, copper, Inconel 718, and 304L stainless steel in the flow loop of a water target irradiated by a μamp, 800 MeV proton beam. Impedance spectroscopy allows us to model the corrosion process of a material as an equivalent electrical circuit. Thus the polarization resistance, which is inversely proportional to the corrosion rate, can be extracted from the frequency response of a metal specimen. During a three month period, without the use of corrosion mitigation techniques, we observed increases of several orders of magnitude in the water conductivity and the corrosion rates. The increase in corrosion is at least partially attributed to a build up of peroxide in our pseudo-closed loop system. In this paper we also briefly describe our second generation experiments, scheduled to begin in late 1996. In these experiments we plan to measure the corrosion rates of tungsten, tantalum, Inconel 718, 316L and 304L stainless steel, HT-9 austenitic stainless steel, and aluminum 5053. Two or three electrode probes of each material are being placed directly in the proton beam, in a high neutron flux region, or a significant distance from the high radiation area. We will be measuring corrosion rates, changes in pH and conductivity, and we will be establishing parameters for filtration and mitigation of corrosion. We will also discuss our ideas for making in situ measurements of water radiolysis using optical and laser diagnostic techniques

The effects of Nitinol phases on corrosion and fatigue behavior

Science.gov (United States)

Denton, Melissa

The purpose of these studies was to provide a detailed understanding of Nitinol phases and their effects on corrosion and fatigue life. The two primary phases, austenite and martensite, were carefully evaluated with respect to material geometry, corrosion behavior, wear, and fatigue life. Material characterization was performed using several techniques that include metallography, scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), x-ray photoelectron spectrum (XPS), and Auger electron spectroscopy (AES). Uniaxial tensile tests were conducted to determine the mechanical properties such as elongation, ultimate tensile strength, modulus, transformation strain, and plateau stress. In addition, accelerated wear testing and four point bend fatigue testing were completed to study the fatigue life and durability of the material. The corrosion of Nitinol was found to be dependent on various surface conditions. Electrochemical corrosion behavior of each phase was investigated using cyclic potentiodyamic polarization testing. The corrosion response of electropolished Nitinol was found to be acceptable, even after durability testing. Stress-induced martensite had a lower breakdown potential due to a rougher surface morphology, while thermally induced martensite and austenite performed similarly well. The surface conditioning also had a significant effect on Nitinol mechanical properties. Electropolishing provided a smooth mirror finish that reduced localized texture and enhanced the ductility of the material. Quasi-static mechanical properties can be good indicators of fatigue life, but further fatigue testing revealed that phase transformations had an important role as well. The governing mechanisms for the fatigue life of Nitinol were determined to be both martesitic phase transformations and surface defects. A new ultimate dislocation strain model was proposed based on specific accelerated step-strain testing.

fac-Tris(pyridine-2-carboxylato-κ2N,Ocobalt(III

Directory of Open Access Journals (Sweden)

Irina A. Golenia

2011-11-01

Full Text Available In the title compound, [Co(C6H4NO23], the CoIII ion lies on a threefold rotation axis and is in a distorted octahedral environment defined by three N and three O donor atoms from three fac-disposed pyridine-2-carboxylate ligands. The ligands are coordinated in a chelate fashion, forming three five-membered rings. In the crystal, translationally related complex molecules are organized into columns along [001] via C—H...O hydrogen bonds.

A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

Directory of Open Access Journals (Sweden)

Elsa Vaz Pereira

2009-10-01

Full Text Available This work reports a study carried out on the design and performance of galvanic and polarization resistance sensors to be embedded in concrete systems for permanent monitoring of the corrosion condition of reinforcing steel, aiming to establish a correlation between the galvanic currents, Igal, and the corrosion currents, Icorr, estimated from the polarization resistance, Rp. Sensors have been tested in saturated Ca(OH2 aqueous solutions, under a variety of conditions, simulating the most important parameters that can accelerate the corrosion of concrete reinforcing steel, such as carbonation, ingress of chloride ions, presence or absence of O2. For all the conditions, the influence of temperature (20 to 55 ºC has also been considered. From this study, it could be concluded that the galvanic currents are sensitive to the various parameters following a trend similar to that of the Rp values. A relationship between the galvanic and the corrosion current densities was obtained and the limiting values of the Igal, indicative of the state condition of the reinforcing steel for the designed sensor, were established.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

International Nuclear Information System (INIS)

Zhang, Xuhui; Wang, Lei; Zhang, Jianren; Ma, Yafei; Liu, Yongming

2017-01-01

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xuhui [College of Civil Engineering and Mechanics, Xiangtan University, 411105 Xiangtan (China); School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Wang, Lei, E-mail: leiwlei@hotmail.com [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Zhang, Jianren; Ma, Yafei [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Liu, Yongming [School for Engineering of Matter, Transport and Energy, Arizona State University, 85281 Tempe, AZ (United States)

2017-03-15

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

Stress Corrosion Cracking of Basalt/Epoxy Composites under Bending Loading

Science.gov (United States)

Shokrieh, Mahmood M.; Memar, Mahdi

2010-04-01

The purpose of this research is to study the stress corrosion behavior of basalt/epoxy composites under bending loading and submerged in 5% sulfuric acid corrosive medium. There are limited numbers of research in durability of fiber reinforced polymer composites. Moreover, studies on basalt fibers and its composites are very limited. In this research, mechanical property degradation of basalt/epoxy composites under bending loading and submerged in acidic corrosive medium is investigated. Three states of stress, equal to 30%, 50% and 70% of the ultimate strength of composites, are applied on samples. High stress states are applied to the samples to accelerate the testing procedure. Mechanical properties degradation consists of bending strength, bending modulus of elasticity and fracture energy of samples are examined. Also, a normalized strength degradation model for stress corrosion condition is presented. Finally, microscopic images of broken cross sections of samples are examined.

Effect of Ti3+ ion on the Corrosion Behavior of Alloy 600

International Nuclear Information System (INIS)

Lee, Chang Bong; Lim, Han Gwi; Kim, Bok Hee; Kim, Ki Ju

1999-01-01

Alloy 600 has been widely used as a steam generator tubing material in pressurized water reactors(PWRs) nuclear power plants. Corrosion of steam generator tubing mainly occurs on the secondary water side. The purpose of this work is primarily concerned with examining the effect of Ti 3+ ion concentrations on the corrosion behavior of the Alloy 600 steam generator tubing material. Corrosion behavior of the Alloy 600 steam generator tubing material was studied in aqueous solutions with varying Ti 3+ ion concentration at room temperature. Potentiodynamic and potentiostatic polarization techniques were used to determine the corrosion and pitting potentials for the Alloy 600 test material. The addition of Ti 3+ ion to 1000ppm, showed inhibition effect on the corrosion of Alloy 600. But the corrosion of Alloy 600 was accelerated when the concentration of Ti 3+ ion exceeded 1000ppm, it is assumed that the effect of general corrosion of Alloy 600 is more sensitive than pitting corrosion. It is considered that the passive film which was formed on the Alloy 600 surface in the 100ppm Ti 3+ ion containing solution is mainly consisted of TiO 2

Effect Of Age And Concrete Cover Thickness On Steel Reinforcement Corrosion At Splash Zone In Reinforced Concrete Hydraulic Structures

Directory of Open Access Journals (Sweden)

Nada M. Al- Galawi

2015-08-01

Full Text Available Corrosion of reinforcing steel bars in reinforced concrete is considered as one of the biggest problems that face countries overlooking to the Arabian Gulf including Iraq. The research aims to study the effect of the corrosion of steel bars in concrete structures that are exposed to wetting and drying via waves. Reinforced concrete samples were exposed to marine simulated environment for 90 days using prepared system for this purpose. At the end of exposure period polarization test was implemented to measure the actual corrosion rate in each sample. After that the corrosion process was accelerated using impressed current technique by applying a constant electric current DC to the reinforcing bars. Depending on the corrosion current in natural conditions which was measured in polarization test periods of exposing samples to accelerated corrosion current so as to maintain virtual exposure ages of 5 and 25 years of exposure to natural corrosion were calculated. The results showed a remarkable increase in the corrosion current of steel bars in samples that had lower concrete cover thickness. The increase in the cover thickness from 20mm to 40 and 65 mm had a significant effect on reducing the corrosion current at the age of 90 days to about 70 of its original value in both cases. At the virtual exposure age of 5 years the reduction percentage in the corrosion current resulted from increasing cover thickness from 20mm to 40 and 65 mm were 43 and 79 respectively.

Flow visualization study of two-phase flow in the horizontal annulus of the fuel-channel outlet end-fitting of a CANDU reactor

International Nuclear Information System (INIS)

Supa-Amornkul, S.; Steward, F.R.; Lister, D.H.

2005-01-01

In CANDU-6 reactors, the pressurized hightemperature coolant flows through 380 fuel channels passing horizontally through the core. In 1996, higher than expected rates of wall thinning of the outlet feeders were ascribed to flow-accelerated corrosion (FAC). Such corrosion is strongly influenced by the hydrodynamics of the coolant. Results of preliminary flow visualization and modelling studies have suggested that flow conditions in the end-fitting annulus upstream of the outlet feeder may influence the pattern of FAC. For a full-scale flow visualization, an acrylic test section was built to simulate the cylindrical end-fitting with its annulus flow path. The tests were performed with water and air at atmospheric pressure and room temperature. The phase distribution along the length of the annulus was recorded with a digital video recorder. Size, concentration and velocity of the air bubbles at particular locations were studied with a high-speed digital still camera and a high-speed digital video camera. Phase distributions and variations in bubble size with velocity were determined. Significant effects on the flow patterns of spacer buttons in the annulus were observed. A commercial computational fluid dynamics (CFD) code-Fluent 6.1-was used to model the results. (authors)

The influence of yttrium (Y) on the corrosion of Mg-Y binary alloys

International Nuclear Information System (INIS)

Liu Ming; Schmutz, Patrik; Uggowitzer, Peter J.; Song Guangling; Atrens, Andrej

2010-01-01

Research highlights: → The Y-intermetallic can accelerate corrosion and Y can increase the protectiveness of the surface layer. → In 0.1 M NaCl, the corrosion rate of Mg-Y alloys increased with increasing Y due to the Y intermetallic. → In 0.1 M NaCl, there was filiform corrosion. → In 0.1 M Na 2 SO 4 , the corrosion rate of Mg-Y alloys decreased with increasing Y in the range 3-7%Y. → Hydrogen evolution was observed from particular parts of the alloy surface. - Abstract: Corrosion of Mg-Y alloys was studied using electrochemical evaluations, immersion tests and direct observations. There were two important effects. In 0.1 M NaCl, the corrosion rate increased with increasing Y content due to increasing amounts of the Y-containing intermetallic. In 0.1 M Na 2 SO 4 , the corrosion rate decreased with increasing Y content above 3%, attributed to a more protective surface film, despite the intermetallic. The corrosion rate evaluated by electrochemical impedance spectroscopy was somewhat smaller than that evaluated from H evolution as expected from the Mg corrosion mechanism. A mechanism is proposed for filiform corrosion. Direct in situ corrosion observations revealed that a predominant feature was hydrogen evolution from particular parts of the alloy surface.

Weight loss studies of fastener materials corrosion in contact with timbers treated with copper azole and alkaline copper quaternary compounds

Energy Technology Data Exchange (ETDEWEB)

Kear, Gareth [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)], E-mail: G.Kear@soton.ac.uk; Wu Haizhen; Jones, Mark S. [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)

2009-02-15

Corrosion rates of mild steel, AISI 316 stainless steel and hot-dipped galvanised steel in contact with preservative-treated Pinus radiata have been determined using four distinct accelerated (49 {+-} 1 deg. C) and non-accelerated (21 {+-} 2 deg. C) weight loss methodologies. The data were measured as a function of timber moisture content and copper concentration over periods of exposure ranging from 2 weeks to 14 months. The results show that the corrosion resistance of the stainless steel was not influenced by classification or magnitude of preservative loading. Corrosion rates of this material were multiple orders of magnitude lower than those of the mild and galvanised steels. In most instances, corrosion rates of hot-dipped galvanised layers in contact with alkaline copper quaternary-treated timbers were up to a factor of 10 times, or greater, than those measured for copper-chrome-arsenate treatments. A direct negative influence of copper ion concentration on the corrosion resistance of mild steel was also observed for each preservative type.

Investigation of electron-loss and photon scattering correction factors for FAC-IR-300 ionization chamber

Science.gov (United States)

Mohammadi, S. M.; Tavakoli-Anbaran, H.; Zeinali, H. Z.

2017-02-01

The parallel-plate free-air ionization chamber termed FAC-IR-300 was designed at the Atomic Energy Organization of Iran, AEOI. This chamber is used for low and medium X-ray dosimetry on the primary standard level. In order to evaluate the air-kerma, some correction factors such as electron-loss correction factor (ke) and photon scattering correction factor (ksc) are needed. ke factor corrects the charge loss from the collecting volume and ksc factor corrects the scattering of photons into collecting volume. In this work ke and ksc were estimated by Monte Carlo simulation. These correction factors are calculated for mono-energy photon. As a result of the simulation data, the ke and ksc values for FAC-IR-300 ionization chamber are 1.0704 and 0.9982, respectively.

The construction of a magnetite electrode for measurement of the electrochemical property

Energy Technology Data Exchange (ETDEWEB)

Kim, Myongjin; Kim, Hong Pyo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Flow accelerated corrosion (FAC) causes severe damage to secondary piping systems. An accident from FAC occurred at the Oyster Creek nuclear power plant (NPP) in 1978. Other NPPs such as Surry 2 and Mihama 3 have also experienced an FAC that induced damage to the carbon steel piping. FAC is influenced by many factors such as the water chemistry (temperature, pH, dissolved oxygen (D. O.) in a solution, and etc.), chemical composition of carbon steel, and fluid dynamics. Magnetite is formed at the inner surface of carbon steel, and protects the integrity of pipes from damage. The magnetite has a stable state at each equilibrium condition, so that it can be dissolved into the fluid under conditions that satisfy the equilibrium state. The iron solubility can be calculated by considering the reaction equilibrium constants for prediction of the change in the magnetite layer. On the other hand, it is necessary to measure the experimental solubility to compare the theoretical data and the experimental data. In addition, the solubility of magnetite can be predicted by measuring the electrochemical experiments. However, there are few studies related to the electrochemical property of magnetite owing to the difficulty of the electrode fabrication. In the present work, a magnetite electrode was prepared using a dipping method, and the electrochemical property of the magnetite electrode was measured in an alkaline solution.

The corrosion properties of phosphate coating on AZ31 magnesium alloy: The effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent

Energy Technology Data Exchange (ETDEWEB)

Amini, R. [Department of Polymer Engineering and Color Technology, AmirKabir University of Technology, P.O. Box 15875-4413, Tehran (Iran, Islamic Republic of); Sarabi, A.A., E-mail: sarabi@aut.ac.ir [Department of Polymer Engineering and Color Technology, AmirKabir University of Technology, P.O. Box 15875-4413, Tehran (Iran, Islamic Republic of)

2011-06-01

Sodium nitrite has been used as an accelerating agent in phosphating bath to improve its properties. However, it is well known that sodium nitrite is a carcinogenic component in phosphating sludge. In this study, it has been aimed to replace sodium nitrite by an environmentally friendly accelerating agent. To this end, sodium dodecyl sulfate (SDS) was used in phosphating bath to improve the phosphate coating formation on an AZ31 magnesium alloy. The effect of SDS/sodium nitrite ratio on the phosphated samples properties was also studied. Using field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) the properties of phosphated magnesium samples were studied. Results showed uniform phosphate coating formation on the magnesium sample mostly in hopeite phase composition. In addition, a denser and less permeable coating can be obtained at these conditions. The corrosion resistance of the phosphated samples was superiorly improved using higher SDS concentration in the phosphating bath.

The corrosion properties of phosphate coating on AZ31 magnesium alloy: The effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent

International Nuclear Information System (INIS)

Amini, R.; Sarabi, A.A.

2011-01-01

Sodium nitrite has been used as an accelerating agent in phosphating bath to improve its properties. However, it is well known that sodium nitrite is a carcinogenic component in phosphating sludge. In this study, it has been aimed to replace sodium nitrite by an environmentally friendly accelerating agent. To this end, sodium dodecyl sulfate (SDS) was used in phosphating bath to improve the phosphate coating formation on an AZ31 magnesium alloy. The effect of SDS/sodium nitrite ratio on the phosphated samples properties was also studied. Using field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) the properties of phosphated magnesium samples were studied. Results showed uniform phosphate coating formation on the magnesium sample mostly in hopeite phase composition. In addition, a denser and less permeable coating can be obtained at these conditions. The corrosion resistance of the phosphated samples was superiorly improved using higher SDS concentration in the phosphating bath.

Implementing new code requirements for erosion-corrosion

International Nuclear Information System (INIS)

Deardorff, A.F.

1992-01-01

In late 1986, severe erosion-corrosion wall thinning led to complete severance of a condensate line at the Surry nuclear plant in the United States. This prompted the acceleration of a number of industry programmes to understand the cause of the faster-than-expected wall thinning, and to provide guidelines for identification, inspection and evaluation of potentially affected piping systems. (author)

An analysis of pipe degradation shape using potential drop method

International Nuclear Information System (INIS)

Jegal, S.; Lee, S. H.

1999-01-01

The Potential Drop (PD) method, one of NDE (Non-Destructive Evaluation) method is used to analyze the thickness distribution of pipes degraded by FAC (Flow Accelerated Corrosion). A DCPD (Direct Current Potential Drop) system which can measure PD for direct current was made, and the specimens with line defects and cylinder type defects have been used for experiments to prove the theory of Potential Drop method and to find out the effects of each factors. The experiment to find out defect distributions has been performed and it is found that PD method can analyze almost correct position of defects

limit loads for wall-thinning feeder pipes under combined bending and internal pressure

International Nuclear Information System (INIS)

Je, Jin Ho; Lee, Kuk Hee; Chung, Ha Joo; Kim, Ju Hee; Han, Jae Jun; Kim, Yun Jae

2009-01-01

Flow Accelerated Corrosion (FAC) during inservice conditions produces local wall-thinning in the feeder pipes of CANDU. The Wall-thinning in the feeder pipes is main degradation mechanisms affecting the integrity of piping systems. This paper discusses the integrity assessment of wall-thinned feeder pipes using limit load analysis. Based on finite element limit analyses, this paper compare limit loads for wall-thinning feeder pipes under combined bending and internal pressure with proposed limit loads. The limit loads are determined from limit analyses based on rectangular wall-thinning and elastic-perfectly-plastic materials using the large geometry change.

Advanced Accelerator Applications University Participation Program

Energy Technology Data Exchange (ETDEWEB)

Y. Chen; A. Hechanova

2007-07-25

Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability.

Corrosion of tungsten microelectrodes used in neural recording applications.

Science.gov (United States)

Patrick, Erin; Orazem, Mark E; Sanchez, Justin C; Nishida, Toshikazu

2011-06-15

In neuroprosthetic applications, long-term electrode viability is necessary for robust recording of the activity of neural populations used for generating communication and control signals. The corrosion of tungsten microwire electrodes used for intracortical recording applications was analyzed in a controlled bench-top study and compared to the corrosion of tungsten microwires used in an in vivo study. Two electrolytes were investigated for the bench-top electrochemical analysis: 0.9% phosphate buffered saline (PBS) and 0.9% PBS containing 30 mM of hydrogen peroxide. The oxidation and reduction reactions responsible for corrosion were found by measurement of the open circuit potential and analysis of Pourbaix diagrams. Dissolution of tungsten to form the tungstic ion was found to be the corrosion mechanism. The corrosion rate was estimated from the polarization resistance, which was extrapolated from the electrochemical impedance spectroscopy data. The results show that tungsten microwires in an electrolyte of PBS have a corrosion rate of 300-700 μm/yr. The corrosion rate for tungsten microwires in an electrolyte containing PBS and 30 mM H₂O₂ is accelerated to 10,000-20,000 μm/yr. The corrosion rate was found to be controlled by the concentration of the reacting species in the cathodic reaction (e.g. O₂ and H₂O₂). The in vivo corrosion rate, averaged over the duration of implantation, was estimated to be 100 μm/yr. The reduced in vivo corrosion rate as compared to the bench-top rate is attributed to decreased rate of oxygen diffusion caused by the presence of a biological film and a reduced concentration of available oxygen in the brain. Copyright © 2011 Elsevier B.V. All rights reserved.

The combined effects of prior-corrosion and aggressive chemical environments on fatigue crack growth behavior in aluminum alloy 7075-T651

Science.gov (United States)

Mills, Thomas Brian

1997-11-01

Exfoliation corrosion is a potentially severe form of corrosion that frequently affects high-strength aluminum, particularly 2xxx- and 7xxx-series alloys. Exfoliation degrades components such as sheets, plates, and extrusions that have highly elongated grain structures. Few attempts have been made to investigate the effects of this form of corrosion on the fatigue performance of these materials, so a preliminary study was conducted to determine the effects of exfoliation corrosion on the fatigue response of quarter-inch 7075-T651 aluminum alloy plate. This was accomplished by subjecting aluminum panels to an ASTM standard corrosive solution known as EXCO then fatiguing the panels in corrosion fatigue environments of dry air, humid air, and artificial acid rain. Statistical analyses of the fatigue crack growth data suggest that prior-corrosion and corrosion fatigue are competing mechanisms that both have the potential of accelerating crack growth rates. In the dry air cases, exfoliation accelerated crack growth rates a maximum of 4.75 times over the uncorroded material at lower stress intensities such as 5 ksi surdinch. This accelerated behavior dropped off rapidly, however, and was nonexistent at higher stress intensities. Humid air increased crack velocities considerably as compared to the dry air uncorroded case, but the addition of exfoliation corrosion to the humid cases did not have a significant effect on crack growth behavior. On the other hand, specimens containing exfoliation corrosion and then exposed to artificial acid rain had significantly higher crack growth rates than their uncorroded counterparts. Finally, fractographic examinations of the specimens revealed evidence of lower energy, quasi-cleavage fracture persisting near to the exfoliated edge of specimens tested in the dry air, humid air, and artificial acid rain environments. The implications of this research are that prior-corrosion damage has the ability to significantly increase crack growth

Corrosion Risk of Reinforced Concrete Structure Arising from Internal and External Chloride

Directory of Open Access Journals (Sweden)

M. J. Kim

2018-01-01

Full Text Available The corrosion risk of internal chloride and external chloride from three different exposure conditions was evaluated. The initiation of corrosion was detected by monitoring the galvanic current between cathode metal and embedded steel. The chloride threshold was determined by measuring the corrosion rate of steel by the polarization technique for internal chloride and the chloride profiling test for external chloride. As the result, the initiation of corrosion was accelerated with a cyclic wet/dry condition, compared to the totally wet condition. In addition, it was found that an increase of the drying ratio in the exposure condition resulted in an increase of corrosion rate after initiation. The threshold level of external chloride ranged from 0.2 to 0.3% weight by cement and internal chloride shows higher range, equated to 1.59–3.10%. Based on these data, the chloride penetration with exposure condition was predicted to determine the service life of reinforced concrete structure.

Monitoring corrosion in reinforced concrete structures

Science.gov (United States)

Kung, Peter; Comanici, Maria I.

2014-06-01

Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

Investigation of electron-loss and photon scattering correction factors for FAC-IR-300 ionization chamber

International Nuclear Information System (INIS)

Mohammadi, S.M.; Tavakoli-Anbaran, H.; Zeinali, H.Z.

2017-01-01

The parallel-plate free-air ionization chamber termed FAC-IR-300 was designed at the Atomic Energy Organization of Iran, AEOI. This chamber is used for low and medium X-ray dosimetry on the primary standard level. In order to evaluate the air-kerma, some correction factors such as electron-loss correction factor (k e ) and photon scattering correction factor (k sc ) are needed. k e factor corrects the charge loss from the collecting volume and k sc factor corrects the scattering of photons into collecting volume. In this work k e and k sc were estimated by Monte Carlo simulation. These correction factors are calculated for mono-energy photon. As a result of the simulation data, the k e and k sc values for FAC-IR-300 ionization chamber are 1.0704 and 0.9982, respectively.

Technology development by the U.S. industry to resolve erosion-corrosion

International Nuclear Information System (INIS)

Chexal, B.; Dietrich, N.; Horowitz, J.; Layman, W.; Randall, G.; Shevde, V.

1990-01-01

Erosion-corrosion is a flow-accelerated corrosion process that leads to wall thinning (metal loss) of steel piping exposed to flowing water or wet steam. The rate of metal loss depends on a complex interplay of several parameters. These parameters include water chemistry, material composition, and hydrodynamics. Erosion-corrosion of plant piping can lead to costly outages and repairs, and can raise concerns about plant reliability and safety. Pipe wall degradation rates as high as 1.5 mm/year have occurred, resulting in pipe ruptures at both fossil and nuclear plants. The Nuclear Management and Resource Council (NUMARC) and EPRI have developed inspection planning methods and tools to help utilities identify areas of piping that might undergo erosion-corrosion. These tools provide utilities with the ability to predict wall thinning and to assess various remedial options. This allows utilities to plan and perform inspections, and to correct problems found during inspection. The U.S. electric power industry has developed the knowledge and the tools needed to protect against erosion-corrosion, and utilities have implemented erosion-corrosion monitoring programs. This paper describes EPRI's technical developments that support the utilities in determining where to inspect for erosion-corrosion. 15 refs, 7 figs

Influence of microstructure on the microbial corrosion behaviour of stainless steels

International Nuclear Information System (INIS)

Moreno, D. A.; Ibars, J. R.; Ranninger, C.

2000-01-01

Several stainless steels (Type UNS S30300, S30400, S30403; S31600, S31603 and S42000) with different microstructural characteristics have been used to study the influence of heat treatments on microbiologically influenced corrosion (MIC). Bio corrosion and accelerated electrochemical testing was performed in various microbiological media. Two species of sulphate-reducing bacteria (SRB) have been used in order to ascertain the influence of microstructure. The morphology of corrosion pits produced in both chloride and chloride plus sulphide-SRB metabolites, was inspected by optical and scanning electron microscopy (SEM) complemented with energy-dispersive X-ray (EDX) analysis. Results have shown different behaviours regarding corrosion resistance in each case studied. Sensitized austenitic stainless steels were more affected by the presence of aggressive anions and pitting potential (Ep) values were more cathodic than those of as-received state. A corrosion enhancement is produced by the synergistic action of biogenic sulphides and chloride anions. Pitting corrosion in martensitic stainless steel Type UNS S42000 was found in biocorrosion test. The pitting morphology is correlated to the chemical composition, the microstructure and the electrolyte. (Author) 36 refs

Hot temperature corrosion of a zircon-1%niobium alloy

International Nuclear Information System (INIS)

Muller, Sebastian; Lanzani, Liliana

2010-01-01

The reaction of the Zr-1%Niobium alloy to corrosion is studied in this work, which is used as fuel elements sheath material in Russian VVER reactors. For comparative purposes, the conventional alloys Zircaloy-4 y Zr-2.5%Nb have been tested as well. Autoclave tests were carried out in water and in solutions of LiOH with concentrations of 0-1 to 1M at 343 o C and in water vapor at 400 o C (following ASTM G2/G2M-06). The gain in weight/unit of area of the autoclaved samples was determined in order to evaluate the corrosion, and metallographics were performed to characterize the oxides and hydrides that formed. The results show that for tests of 16 hours, a minimum concentration of 0.65M LiOH is needed to accelerate corrosion in Zr-1%Nb and Zr-2.5%Nb, while acceleration occurs in Zircaloy-4 at a concentration of 0.45M. In solutions of LiOH 1M the hydrogen 'uptake' in Zr-1Nb and Zr-2,5Nb is considerably lower in Zircaloy-4. The lesser amount of β-Zr phase present in the Zr-1Nb alloy produces thinner and more compact oxides, with better visual characteristics than for those formed in Zr-2.5Nb

Effect of Aluminum and Silicon on Atmospheric Corrosion of Low-alloying Steel under Containing NaHSO3 Wet/dry Environment

International Nuclear Information System (INIS)

Xinhua, Chen; Junhua, Dong; Enhou, Han; Wei, Ke

2008-01-01

The atmospheric corrosion performance of Al-alloying Si-alloying and Al-Si-alloying steel were studied by wet/dry cyclic corrosion tests (CCT) at 30 .deg. C and 60% relative humidity (RH). The corrosion electrolyte used for CCT was 0.052 wt% NaHSO 3 (pH∼4) solution. The result of gravimetry demonstrated that Al-Si-bearing steels showed lower corrosion resistance than other rusted steels. But the rusted 0.7%Si-alloying steel showed a better corrosion resistance than rusted mild steel. Polarization curves demonstrated that Al-/Si-alloying and Al-Si-alloying improved the rest potential of steel at the initial stage: and accelerated the cathodic reduction and anodic dissolution after a rust layer formed on the surfaces of steels. XRD results showed that Al-Si-alloying decreased the volume fraction of Fe 3 O 4 and α-FeOOH. The recycle of acid accelerated the corrosion of steel at the initial stage. After the rust layer formed on the steel, the leak of rust destabilized the rust layer due to the dissolution of compound containing Al (such as FeAl 2 O 4 , (Fe, Si) 2 (Fe, Al)O 4 ). Al-Si-alloying is hence not suitable for improving the anti-corrosion resistance of steel in industrial atmosphere

Initiation and propagation of rebar corrosion in carbonated and cracked concrete

International Nuclear Information System (INIS)

Ghantous, Rita-Maria

2016-01-01

This thesis aims to study the carbonation-induced corrosion initiation and propagation in cracked concrete under different conditions. It is performed in the framework of concrete ageing management of cooling towers of Electricity of France (EDF) nuclear power plants. Indeed some of them can be affected by cracks which may promote the carbonation of the concrete surrounding the cracks and induce a rapid reinforcement corrosion initiation in the carbonated area. Firstly, cracks representative of those encountered in the cooling towers concrete are reproduced on laboratory specimens using the three point bending test. Three crack openings are obtained (100 μm, 300 μm and 500 μm). Cracked specimens are thereafter exposed to accelerated carbonation for two aims. First for the acceleration of the concrete neutralization phase which ensure the suitable thermodynamic conditions for active corrosion initiation. Second, for the estimation of the length of the mechanically damaged steel/binder interface supposed to be comparable to the carbonated length along the rebar on both sides of the crack. It is found that carbonation at 50% CO_2 is not suitable here because it overestimated the damaged zone length, maybe due to enhanced carbonation shrinkage. The second part aims to investigate the corrosion initiation and propagation phases while varying several parameters. For this purpose, cracked and carbonated specimens are subjected to corrosion under different exposure conditions. Specimens showing different crack widths and different types of binder are corroded in a reference test in which 30 minutes of rain occurs each 3 days at 20 C. Additionally, some corrosion tests are realized under raining/drying cycles for 3 minutes rain, other at 40 C and other in natural environmental conditions. Moreover, some cracked specimens are exposed in different orientations with respect to rain. Furthermore, specimens with different bars locations are prepared in order to investigate

Urban and marine corrosion: Comparative behaviour between field and laboratory conditions

Energy Technology Data Exchange (ETDEWEB)

Iribarren Laco, J.I.; Liesa Mestres, F.; Bilurbina Alter, L. [Departament d' Enginyeria Quimica E.T.S.E.I.B. Universitat Politecnica de Catalunya, Barcelona (Spain); Cadena Villota, F. [Departamento de Materiales, Escuela Politecnica Nacional, Quito (Ecuador)

2004-09-01

A detailed study of the corrosion phenomena of carbon steel has been investigated in this work by means of the comparison of field and laboratory tests. Two areas of the metropolitan area of Barcelona (Spain) were selected to carry out the field tests, whereas two different solutions of sodium chloride and sodium hydrogen sulfite were used to simulate the field conditions by means of cyclic laboratory tests. The corrosion rate has been evaluated from the weight loss of the specimens and the morphology surface has been visualized by optical and scanning electron microscopy. Corrosion products and contaminants have been analyzed by X-ray diffraction and energy-dispersive X-ray spectroscopy, respectively. The penetration results can be adjusted to the Passano equation and the corrosivity degree can be assigned in accordance with ISO standards. A correlation between field and laboratory tests has been found, by comparing the specimens with the same degree of corrosion, showing the validity of the accelerated laboratory tests in order to simulate the field conditions. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

Corrosion and deuterium uptake of Zr-based alloys in supercritical water

International Nuclear Information System (INIS)

Khatamian, D.

2010-01-01

To increase the thermodynamic efficiency above 40% in nuclear power plants, the use of supercritical water as the heat transport fluid has been suggested. Zircaloy-2, -4, Zr-Cr-Fe, Zr-1Nb and Zr-2.5Nb were tested as prospective fuel cladding materials in 30 MPa D 2 O at 500 o C. Zircaloy-2 showed the highest rates of corrosion and hydriding. Although Zr-Cr-Fe initially showed a very low corrosion rate, it displayed breakaway corrosion kinetics after 50 h exposure. The best-behaved material both from a corrosion and hydrogen uptake point of view was Zr-2.5Nb. However, the Zr-2.5Nb oxide growth rate was still excessive and beyond the current CANDU design allowance. Similar coupons, coated with Cr, were also tested. The coated layer effectively prevented oxidation of the coupons except on the edges, where the coating was thinner and had some flaws. In addition, the Cr-coated Zr-2.5Nb coupons had the lowest deuterium pickup of all the alloys tested and showed no signs of accelerated or nonuniform corrosion. (author)

Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

2015-01-01

the protection provided by steam treatment with HNO3was a function of the concentration of NO3−ions. The coating generated by inclusion of KMnO4showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local......Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation...

Comparison of Docetaxel, Doxorubicin and Cyclophosphamide (TAC with 5-Fluorouracil, Doxorubicin and Cyclophosphamide (FAC Neoadjuvant Chemotherapy in Locally Advanced Breast Cancer: A Phase III Clinical Trial

Directory of Open Access Journals (Sweden)

Mohammad Mohammadianpanah

2011-04-01

Full Text Available Background: The present study aimed to compare the rates of complete clinical and pathologic response to docetaxel, doxorubicin and cyclophosphamide (TAC vs. 5-fluorouracil, doxorubicin and cyclophosphamide (FAC as neoadjuvant chemotherapy in women with locally advanced breast cancer.Methods: One hundred women with pathologically confirmed newly diagnosed locally advanced (T3-T4 or N2-N3 breast cancer were randomly assigned to receive a median of four cycles of either 5-fluorouracil (600 mg/m2, doxorubicin (60 mg/m2 and cyclophosphamide (600 mg/m2 every three weeks or docetaxel (75 mg/m2, doxorubicin (50 mg/m2 and cyclophosphamide (500 mg/m2 every three weeks followed by modified radical mastectomy. Complete clinical and pathologic response rates and toxicity were the primary and secondary outcome measures of the study. Results: Median age for all patients was 43.4 years (range 25-63 years. Patients in the TAC arm achieved a higher clinical (16% response rate than those in the FAC arm (4%, P=0.046. The pathologic response rate was also higher in the TAC arm compared to the FAC arm [TAC (20% vs. FAC (6%, P=0.037]. Estrogen receptor-negative status correlated with a higher clinical [TAC (19% vs. FAC (4%, P=0.032]and pathologic [TAC (23% vs. FAC (4%, P=0.011] response rate in both arms. All patients generally tolerated treatment well, and treatment-related toxicities were manageable. Conclusion: Combined treatment with TAC led to higher rates of complete clinical and pathologic response with acceptable toxicity compared to FAC in patients with locally advanced breast cancer. However, further follow-up is needed to translate this response into improvements in survival.

Inhibitors for the corrosion of reactive metals: titanium and zirconium and their alloys in acid media

International Nuclear Information System (INIS)

Petit, J.A.; Chatainier, G.; Dabosi, F.

1981-01-01

The search for effective corrosion inhibitors for titanium and zirconium in acid media is growing because of the considerable increase in the use of these materials in chemical process equipment. It still remains limited, as appears from this review, because of the exceptionally high corrosion resistance of the metals. Titanium has received the greater attention. Its corrosion rate can be lowered by introduction in the medium of multivalent ions, inorganic and organic oxidants. Care should be taken to hold the concentration at a level exceeding some critical value, otherwise the corrosion rate increases. Complexing organic agents do not show such hazardous behaviour. The very rapid corrosion of titanium and zirconium in fluoride media may be lessened by complexing the fluoride ions. Though rarely encountered, localized corrosion may be avoided by using inhibitors. In some cases good corrosion inhibitors for titanium are dissolution accelerators for zirconium. (author)

Effects of annealing on tensile property and corrosion behavior of Ti-Al-Zr alloy

International Nuclear Information System (INIS)

Kim, Tae-Kyu; Choi, Byung-Seon; Jeong, Yong-Hwan; Lee, Doo-Jeong; Chang, Moon-Hee

2002-01-01

The effects of annealing on the tensile property and corrosion behavior of Ti-Al-Zr alloy were evaluated. The annealing in the temperature range from 500 to 800 deg. C for 1 h induced the growth of the grain and the precipitate sizes. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. However, the results of corrosion test in an ammonia aqueous solution of pH 9.98 at 360 deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 220 days also increased with the annealing temperature. It could be attributed to the growth of Fe-rich precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

The effect of flow and chemical corrosion in reverse osmosis over desalinated water

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Jae [Chunnam National Univ., Gwangju (Korea, Republic of); Pak, Byung Gu [Doosan Heavy Industry Co., Tongyoung (Korea, Republic of)

2015-12-15

Desalinated water produced by a reverse osmosis (RO) filtering method forms about 22% of total production of desalinated water in the world. However, the RO environment is very corrosive due to the presence of various chemicals for water treatment and the flow of sand particles leading to corrosion. Recently, there has been much effort to substitute cheaper and more corrosion resistant stainless steels for copper based alloys as a valve material in RO. Nevertheless, the effects of chemicals and particles on the corrosion of stainless steels have rarely been studied. Erosion phenomenon was detected under the condition with the flow rate of more than 8ms{sup -1} in spite of the absence of sand particles. In seawater containing sand particles, the erosion in stainless steels was accelerated further.

High temperature corrosion of silicon carbide and silicon nitride in the presence of chloride compound

International Nuclear Information System (INIS)

McNallan, M.

1993-01-01

Silicon carbide and silicon nitride are resistant to oxidation because a protective silicon dioxide films on their surfaces in most oxidizing environments. Chloride compounds can attack the surface in two ways: 1) chlorine can attack the silicon directly to form a volatile silicon chloride compound or 2) alkali compounds combined with the chlorine can be transported to the surface where they flux the silica layer by forming stable alkali silicates. Alkali halides have enough vapor pressure that a sufficient quantity of alkali species to cause accelerated corrosion can be transported to the ceramic surface without the formation of a chloride deposit. When silicon carbide is attacked simultaneously by chlorine and oxygen, the corrosion products include both volatile and condensed spices. Silicon nitride is much more resistance to this type of attack than silicon carbide. Silicon based ceramics are exposed to oxidizing gases in the presence of alkali chloride vapors, the rate of corrosion is controlled primarily by the driving force for the formation of alkali silicate, which can be quantified as the activity of the alkali oxide in equilibrium with the corrosive gas mixture. In a gas mixture containing a fixed partial pressure of KCl, the rate of corrosion is accelerated by increasing the concentration of water vapor and inhibited by increasing the concentration of HCl. Similar results have been obtained for mixtures containing other alkalis and halogens. (Orig./A.B.)

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Effects of annealing on the corrosion behavior and mechanical properties of Ti-Al-V alloy

International Nuclear Information System (INIS)

Kim, T. K.; Choi, B. S.; Baek, J. H.; Choi, B. K.; Jeong, Y. H.; Lee, D. J.; Jang, M. H.; Jeong, Y. H.

2002-01-01

In order to determine the annealing condition after cold rolling, the effects of annealing on the corrosion behavior and mechanical properties of Ti-Al-V alloy were evaluated. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. The results of hardness test also revealed that the hardness was independent of the annealing, However, the results of corrosion test in an ammoniated water of pH 9.98 at 360 .deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 120 days also increased with the annealing temperature. It may be attributed to the growth of α' precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

Review of test methods used to determine the corrosion rate of metals in contact with treated wood

Science.gov (United States)

Samuel L. Zelinka; Douglas R. Rammer

2005-01-01

The purpose of this literature review is to give an overview of test methods previously used to evaluate the corrosion of metals in contact with wood. This article reviews the test methods used to evaluate the corrosion of metals in contact with wood by breaking the experiments into three groups: exposure tests, accelerated exposure tests, and electrochemical tests....

Evaluation methods for corrosion damage of components in cooling systems of nuclear power plants by coupling analysis of corrosion and flow dynamics (1). Major targets and development strategies of the evaluation methods

International Nuclear Information System (INIS)

Naitoh, Masanori; Uchida, Shunsuke; Koshizuka, Seiichi; Ninokata, Hisashi; Hiranuma, Naoki; Dosaki, Koji; Nishida, Koji; Akiyama, Minoru; Saitoh, Hiroaki

2008-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration and corrosion and their overlapping effects. In order to establish safe and reliable plant operation, future problems for structural materials should be predicted based on combined analyses of flow dynamics and corrosion and they should be mitigated before becoming serious issues for plant operation. Three approaches have been prepared for predicting future problems in structural materials: 1. Computer program packages for predicting future corrosion fatigue on structural materials, 2. Computer program packages for predicting future corrosion damage on structural materials, and 3. Computer program packages for predicting wall thinning caused by flow accelerated corrosion. General features of evaluation methods and their computer packages, technical innovations required for their development, and application plans for the developed approaches for plant operation are introduced in this paper. (author)

Re-casting the FAC Net: People, Platforms, and Policy in Forward Air Control

Science.gov (United States)

2015-06-01

Storm, technological advances, such as satellite communications and the global positioning system (GPS), provided the architecture to distribute...space-based technologies aided the creation of a communications architecture that transformed the FAC mission. By the onset of hostilities in OEF...modern battlefield.2 The Egyptians employed Soviet anti-tank missiles, which demonstrated to Army and Air Force leaders that the Army must improve

Investigation of corrosion of welded joints of austenitic and duplex stainless steels

Science.gov (United States)

Topolska, S.

2016-08-01

Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

Microbiologically influenced corrosion of sa106 gr.b carbon steel in raw water

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Stancu, M.; Popa, L.

2015-01-01

This paper presents the evaluation of microbiological corrosion susceptibility of carbon steel SA106gr.B in raw water. The experiment consisted of a series of electrochemical accelerated tests which evaluated the pitting corrosion susceptibility and determined corrosion rates before and after the immersion. The microbiological analysis of the water determined the types of bacteria and bacterial concentration present in water and in biofilms. Microbiological analysis of the water sample emphasized the existence, in small numbers (10-101 ml-1), of heterotrophic aerobic bacteria, sulphate-reducing bacteria and iron-oxidizing microorganisms. Along with sulphate-reducing bacteria, the heterotrophic aerobic bacteria and the iron-oxidizing microorganisms are categorized as having an important role in the corrosion of metals, including steel. The surfaces of the tested samples were analysed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. (authors)

Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

International Nuclear Information System (INIS)

Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

2013-01-01

An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

DEFF Research Database (Denmark)

Cecchetto, L; Ambat, Rajan; Davenport, A.J.

2007-01-01

AA5182 aluminium alloy cold rolled samples were coated by thin Wlms of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very eVective for corrosion protection of aluminium alloys in neutral environment. This study underlines......: • a weak redox activity of the polymer which passivate the metal, • a proton involving self-healing process taking place at the polymer–metal interface, which contributes to delay local acidiWcation in Wrst steps of corrosion on EB coated aluminium surfaces....

Influence of Sulfate-Reducing Bacteria on the Corrosion Residual Strength of an AZ91D Magnesium Alloy

Science.gov (United States)

Zhu, Xianyong; Liu, Yaohui; Wang, Qiang; Liu, Jiaan

2014-01-01

In this paper, the corrosion residual strength of the AZ91D magnesium alloy in the presence of sulfate-reducing bacteria is studied. In the experiments, the chemical composition of corrosion film was analyzed by a scanning electron microscope with energy dispersive X-ray spectroscopy. In addition, a series of instruments, such as scanning electronic microscope, pH-meter and an AG-10TA materials test machine, were applied to test and record the morphology of the corrosion product, fracture texture and mechanical properties of the AZ91D magnesium alloy. The experiments show that the sulfate-reducing bacteria (SRB) play an important role in the corrosion process of the AZ91D magnesium alloy. Pitting corrosion was enhanced by sulfate-reducing bacteria. Corrosion pits are important defects that could lead to a significant stress concentration in the tensile process. As a result, sulfate-reducing bacteria influence the corrosion residual strength of the AZ91D magnesium alloy by accelerating pitting corrosion. PMID:28788236

7 CFR 1945.18 - United States Department of Agriculture (USDA) Food and Agriculture Council (FAC).

Science.gov (United States)

2010-01-01

... 7 Agriculture 13 2010-01-01 2009-01-01 true United States Department of Agriculture (USDA) Food and Agriculture Council (FAC). 1945.18 Section 1945.18 Agriculture Regulations of the Department of Agriculture (Continued) RURAL HOUSING SERVICE, RURAL BUSINESS-COOPERATIVE SERVICE, RURAL UTILITIES SERVICE...

High-Temperature, Dual-Atmosphere Corrosion of Solid-Oxide Fuel Cell Interconnects

Science.gov (United States)

Gannon, Paul; Amendola, Roberta

2012-12-01

High-temperature corrosion of ferritic stainless steel (FSS) surfaces can be accelerated and anomalous when it is simultaneously subjected to different gaseous environments, e.g., when separating fuel (hydrogen) and oxidant (air) streams, in comparison with single-atmosphere exposures, e.g., air only. This so-called "dual-atmosphere" exposure is realized in many energy-conversion systems including turbines, boilers, gasifiers, heat exchangers, and particularly in intermediate temperature (600-800°C) planar solid-oxide fuel cell (SOFC) stacks. It is generally accepted that hydrogen transport through the FSS (plate or tube) and its subsequent integration into the growing air-side surface oxide layer can promote accelerated and anomalous corrosion—relative to single-atmosphere exposure—via defect chemistry changes, such as increased cation vacancy concentrations, decreased oxygen activity, and steam formation within the growing surface oxide layers. Establishment of a continuous and dense surface oxide layer on the fuel side of the FSS can inhibit hydrogen transport and the associated effects on the air side. Minor differences in FSS composition, microstructure, and surface conditions can all have dramatic influences on dual-atmosphere corrosion behaviors. This article reviews high-temperature, dual-atmosphere corrosion phenomena and discusses implications for SOFC stacks, related applications, and future research.

Effect of LiOH, NaOH and KOH on corrosion and oxide microstructure of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Kim, H.G.; Jung, Y.H.; Ruhmann, H.

1999-01-01

Long-term corrosion test, SIMS analysis, and TEM microstructural study were carried out to investigate the corrosion characteristics and mechanism of Zr alloys in alkali hydroxides. The corrosion tests were performed in solutions of LiOH, NaOH, KOH, RbOH, and CsOH at 350 deg. C for 500 days. SIMS analysis was performed for the specimens prepared to have an equal oxide thickness. TEM studies on the specimens with an equal oxide thickness in various solutions in both pre- and post-transition regimes were also conducted. The corrosion rate in alkali hydroxide solutions was observed to decrease as the ionic radius of alkali cation was increased. The penetration depth of cation into the oxide decreases with increasing the ionic radius of cation. Even though the oxide thickness was equal, the different oxide morphologies were observed in specimens. Namely, in LiOH solution the oxide morphology was transformed early from columnar to equiaxed structure. However, in KOH solution the columnar structure was maintained up to post-transition regime. Based on the corrosion test, SIMS analysis, and microstructural study, the cation is considered to control the corrosion in a alkali hydroxide solution and its effect is dependent on the concentration of alkali and the oxide thickness. The slight acceleration of the corrosion rate at a low concentration is thought to be caused by cation incorporation into oxide while the significant acceleration at a high concentration is due to the transformation of oxide microstructure that would be induced by cation incorporation. KOH was shown not to affect significantly the corrosion and the hydrogen pickup of Zircaloy. Therefore, it has a potential for PWR application only from the point of view of Zircaloy corrosion. (author)

Field test corrosion experiments in Denmark with biomass fuels Part II Co-firing of straw and coal

DEFF Research Database (Denmark)

Montgomery, Melanie; Larsen, OH

2002-01-01

undertaken where coal has been co-fired with 10% straw and 20% straw (% energy basis) for up to approx. 3000 hours. Two types of exposure were undertaken to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing...... and potassium sulphate. These components give rise to varying degrees of accelerated corrosion. This paper concerns co-firing of straw with coal to reduce the corrosion rate from straw to an acceptable level. A field investigation at Midtkraft Studstrup suspension-fired power plant in Denmark has been...... for 100% straw-firing. The corrosion products and course of corrosion for the various steel types were investigated using light optical and scanning electron microscopy. Catastrophic corrosion due to potassium chloride was not observed. Instead a more modest corrosion rate due to potassium sulphate rich...

Numerical Simulation of Galvanic Corrosion Caused by Shaft Grounding Systems in Steel Ship Hulls

National Research Council Canada - National Science Library

Wang, Y

2005-01-01

.... This led to the accelerated corrosion of the exposed steel ship hull on paint holidays because of the substantial difference of the electric potentials between the steel ship hull and the nickel...

Advanced Accelerator Applications University Participation Program

International Nuclear Information System (INIS)

Chen, Y.; Hechanova, A.

2007-01-01

Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability. In the six years of this program, we saw the evolution of the national transmutation concepts go from the use of accelerators to fast reactors. We also saw an emphasis on gas-cooled reactors for both high temperature heat and deep burn of nuclear fuel. At the local level, we saw a great birth at UNLV of two new academic programs Fall term of 2004 and the addition of 10 academic and research faculty. The Ph.D. program in Radiochemistry has turned into one of the nation's most visible and successful programs; and, the M.S. program in Materials and Nuclear Engineering initiated Nuclear Engineering academic opportunities which took a long time to come. Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability

Effect of stray current on corrosion behavior of reinforcing steel: importance of cell geometry and orientation with respect to the electrical field

NARCIS (Netherlands)

Chen, Zhipei; Koleva, D.A.

2016-01-01

Stray current circulating in reinforced concrete structures may initiate corrosion or accelerate existing corrosion processes on embedded reinforcement. In some cases, the range of dangerous or unwanted interactions of stray currents under favorable conditions (environment), is much broader than is

Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1980-01-01

The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

Genome editing using FACS enrichment of nuclease-expressing cells and indel detection by amplicon analysis

DEFF Research Database (Denmark)

Lonowski, Lindsey A; Narimatsu, Yoshiki; Riaz, Anjum

2017-01-01

, FACS enrichment of cells expressing nucleases linked to fluorescent proteins can be used to maximize knockout or knock-in editing efficiencies or to balance editing efficiency and toxic/off-target effects. The two methods can be combined to form a pipeline for cell-line editing that facilitates...

Organic Contaminants and Treatment Chemicals in Steam-Water Cycles : Thermal stability, decomposition products and flow-accelerated corrosion

NARCIS (Netherlands)

Moed, D.H.

2015-01-01

Boiler feedwater and steam have to be of high purity, because of the susceptibility of the steam-water cycle to corrosion. Organic contaminants break down in boilers by hydrothermolysis, leading to the formation of organic acid anions, which are suspected to cause corrosion of steam-water cycle

Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloys

Science.gov (United States)

Gabb, Timothy P.; Miller, Robert A.; Sudbrack, Chantal K.; Draper, Susan L.; Nesbitt, James A.; Rogers, Richard B.; Telesman, Ignacy; Ngo, Vanda; Healy, Jonathan

2016-01-01

Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 degrees Centigrade and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 degrees Centigrade. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. This cyclic oxidation did not impair the coating's resistance to subsequent hot corrosion pitting attack.

Cyclic Oxidation and Hot Corrosion of NiCrY-Coated Disk Superalloy

Science.gov (United States)

Gabb, Tim; Miller, R. A.; Sudbrack, C. K.; Draper, S. L.; Nesbitt, J.; Telesman, J.; Ngo, V.; Healy, J.

2015-01-01

Powder metallurgy disk superalloys have been designed for higher engine operating temperatures through improvement of their strength and creep resistance. Yet, increasing disk application temperatures to 704 C and higher could enhance oxidation and activate hot corrosion in harmful environments. Protective coatings could be necessary to mitigate such attack. Cylindrical coated specimens of disk superalloys LSHR and ME3 were subjected to thermal cycling to produce cyclic oxidation in air at a maximum temperature of 760 C. The effects of substrate roughness and coating thickness on coating integrity after cyclic oxidation were considered. Selected coated samples that had cyclic oxidation were then subjected to accelerated hot corrosion tests. The effects of this cyclic oxidation on resistance to subsequent hot corrosion attack were examined.

An Experimental Study for Quantitative Estimation of Rebar Corrosion in Concrete Using Ground Penetrating Radar

Directory of Open Access Journals (Sweden)

Md Istiaque Hasan

2016-01-01

Full Text Available Corrosion of steel rebar in reinforced concrete is one the most important durability issues in the service life of a structure. In this paper, an investigation is conducted to find out the relationship between the amount of reinforced concrete corrosion and GPR maximum positive amplitude. Accelerated corrosion was simulated in the lab by impressing direct current into steel rebar that was submerged in a 5% salt water solution. The amount of corrosion was varied in the rebars with different levels of mass loss ranging from 0% to 45%. The corroded rebars were then placed into three different oil emulsion tanks having different dielectric properties similar to concrete. The maximum amplitudes from the corroded bars were recorded. A linear relationship between the maximum positive amplitudes and the amount of corrosion in terms of percentage loss of area was observed. It was proposed that the relationship between the GPR maximum amplitude and the amount of corrosion can be used as a basis of a NDE technique of quantitative estimation of corrosion.

Development of pipe wall thinning prediction software 'FALSET'

International Nuclear Information System (INIS)

Yoneda, Kimitoshi; Morita, Ryo; Inada, Fumio; Fujiwara, Kazutoshi

2012-01-01

Pipe wall thinning in power plants has been managed for maintaining plant integrity and safety with great importance. The target thinning phenomena are Flow Accelerated Corrosion (FAC) and Liquid Droplet Impingement Erosion (LDI). At present, the management is based on thinning rate and residual lifetime evaluation using pipe wall thickness measurement results. For the future, more safety and improvement in the management is required, and in this sense, prediction method of wall thinning is willing to be introduced. Therefore, prediction model of FAC and LDI have been constructed in CRIEPI, and to utilize these models to actual plant piping management easily, prediction software 'FALSET' is developed. FALSET has equipped with essential function for pipe wall thinning management in power plants, as follows; (1) Information and condition input of plant piping system and its component, (2) Wall thinning rate evaluation with CRIEPI's FAC/LDI prediction model, (3) Loading of wall thickness measurement data files and graphics of data trend, (4) Residual lifetime evaluation considering both measured and predicted thinning rate, (5) Statistical process and graphics of thinning rate and residual lifetime for multi-piping systems. With further verification and improvement of each function, there will be a perspective for this FALSET to be utilized as a management tool in power plants. (author)

Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

Energy Technology Data Exchange (ETDEWEB)

Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

2015-12-15

Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

Utilizing clad piping to improve process plant piping integrity, reliability, and operations

International Nuclear Information System (INIS)

Chakravarti, B.

1996-01-01

During the past four years carbon steel piping clad with type 304L (UNS S30403) stainless steel has been used to solve the flow accelerated corrosion (FAC) problem in nuclear power plants with exceptional success. The product is designed to allow ''like for like'' replacement of damaged carbon steel components where the carbon steel remains the pressure boundary and type 304L (UNS S30403) stainless steel the corrosion allowance. More than 3000 feet of piping and 500 fittings in sizes from 6 to 36-in. NPS have been installed in the extraction steam and other lines of these power plants to improve reliability, eliminate inspection program, reduce O and M costs and provide operational benefits. This concept of utilizing clad piping in solving various corrosion problems in industrial and process plants by conservatively selecting a high alloy material as cladding can provide similar, significant benefits in controlling corrosion problems, minimizing maintenance cost, improving operation and reliability to control performance and risks in a highly cost effective manner. This paper will present various material combinations and applications that appear ideally suited for use of the clad piping components in process plants

The Behavior of Environmentally Friendly Corrosion Preventative Compounds in an Aggressive Coastal Marine Environment

Science.gov (United States)

Montgomery, Eliza L.; Calle, Luz Marina; Curran Jerome C.; Kolody, Mark R.

2013-01-01

The shift to use environmentally friendly technologies throughout future space-related launch programs prompted a study aimed at replacing current petroleum and solvent-based Corrosion Preventive Compounds (CPCs) with environmentally friendly alternatives. The work in this paper focused on the identification and evaluation of environmentally friendly CPCs for use in protecting flight hardware and ground support equipment from atmospheric corrosion. The CPCs, while a temporary protective coating, must survive in the aggressive coastal marine environment that exists throughout the Kennedy Space Center, Florida. The different protection behaviors of fifteen different soft film CPCs, both common petroleum-based and newer environmentally friendly types, were evaluated on various steel and aluminum substrates. The CPC and substrate systems were subjected to atmospheric testing at the Kennedy Space Center's Beachside Atmospheric Corrosion Test Site, as well as cyclic accelerated corrosion testing. Each CPC also underwent physical characterization and launch-related compatibility testing . The initial results for the fifteen CPC systems are reported : Key words: corrosion preventive compound, CPC, spaceport, environmentally friendly, atmospheric exposure, marine, carbon steel, aluminum alloy, galvanic corrosion, wire on bolt.

Hot corrosion testing of Ni-based alloys and coatings in a modified Dean rig

Science.gov (United States)

Steward, Jason Reid

Gas turbine blades are designed to withstand a variety of harsh operating conditions. Although material and coating improvements are constantly administered to increase the mean time before turbine refurbishment or replacement, hot corrosion is still considered as the major life-limiting factor in many industrial and marine gas turbines. A modified Dean rig was designed and manufactured at Tennessee Technological University to simulate the accelerated hot corrosion conditions and to conduct screening tests on the new coatings on Ni-based superalloys. Uncoated Ni-based superalloys, Rene 142 and Rene 80, were tested in the modified Dean rig to establish a testing procedure for Type I hot corrosion. The influence of surface treatments on the hot corrosion resistance was then investigated. It was found that grit-blasted specimens showed inferior hot corrosion resistance than that of the polished counterpart. The Dean rig was also used to test model MCrAlY alloys, pack cementation NiAl coatings, and electro-codeposited MCrAlY coatings. Furthermore, the hot corrosion attack on the coated-specimens were also assessed using a statistical analysis approach.

Localized corrosion of carbon steel in a CO{sub 2}-saturated oilfield formation water

Energy Technology Data Exchange (ETDEWEB)

Zhang, G.A. [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada); Cheng, Y.F., E-mail: fcheng@ucalgary.c [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada)

2011-01-01

In this work, corrosion and localized corrosion behavior of X65 pipeline steel were studied in a simulated, CO{sub 2}-saturated oilfield formation water by various electrochemical measurement techniques, including electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves, galvanic current and localized EIS (LEIS). The morphology and composition of the formed corrosion scale were characterized by scanning electron microscopy and energy-dispersive X-ray analysis. A conceptual model was developed to illustrate the occurrence of localized corrosion of the steel under scale. Both galvanic current and LEIS measurements showed that a galvanic effect existed between the bare steel and the scale-covered region. The scale-covered region served as cathode and the bare steel site as the anode. The big cathode vs. small anode geometry accelerated the local corrosion reaction. At an elevated temperature, a compact, crystalline scale was formed on the steel surface, enhancing the galvanic effect. Moreover, the stability of the scale was increased with time, and localized corrosion of the steel under scale experienced mechanistic changes with time.

Effect of Sulfur and Chlorine on Fireside Corrosion Behavior of Inconel 740 H Superalloy

Science.gov (United States)

Jin-tao, Lu; Yan, Li; Zhen, Yang; Jin-yang, Huang; Ming, Zhu; Gu, Y.

2018-03-01

Fireside corrosion behavior of Inconel 740H superalloy was studied at 750 °C in simulated coal ash/flue gas environments by means of XRD, SEM and EDS. The results indicated that the corrosion behavior was strongly related to the SO2 levels and was significantly affected by NaCl additions. In presence of the atmospheres with 0.1 % SO2, the alloy exhibited the highest corrosion resistance due to formation of a stable and dense Cr2O3 film. In presence of the atmosphere with 1.5 % SO2, however, a non-coherent and porous Cr2O3 film was formed. The thickness of film and internal sulfides were substantially increased. The NaCl additions significantly accelerated the corrosion process. A non-protective outer oxide film was formed, composed by multiple layers with serious inner sulfide and spallation. The depths of internal oxidizing and sulfuration zones were significantly increased. The mechanism of ash corrosion formation was also discussed.

Dealloying, Microstructure and the Corrosion/Protection of Cast Magnesium Alloys

Energy Technology Data Exchange (ETDEWEB)

Sieradzki, Karl [Arizona State Univ., Mesa, AZ (United States); Aiello, Ashlee [Arizona State Univ., Mesa, AZ (United States); McCue, Ian [Arizona State Univ., Mesa, AZ (United States)

2017-12-15

The purpose of this project was to develop a greater understanding of micro-galvanic corrosion effects in cast magnesium alloys using both experimental and computational methods. Experimental accomplishments have been made in the following areas of interest: characterization, aqueous free-corrosion, atmospheric corrosion, ionic liquid dissolution, rate kinetics of oxide dissolution, and coating investigation. Commercial alloys (AZ91D, AM60, and AZ31B), binary-phase alloys (αMg-2at.%Al, αMg-5at.%Al, and Mg-8at.%Al), and component phases (Mg, Al, β-Mg, β-1%Zn, MnAl3) were obtained and characterized using energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Full immersion in aqueous chloride was used to characterize the corrosion behavior of alloys. Rotating disc electrodes (RDEs) were used to observe accelerated long-term corrosion behavior. Al surface redistribution for freely corroded samples was analyzed using SEM, EDS, and lithium underpotential deposition (Li UPD). Atmospheric corrosion was observed using contact angle evolution, overnight pH monitoring, and surface pH evolution studies. Ionic liquid corrosion characterization was performed using linear sweep voltammetry and potentiostatic dissolution in 150° choline chloride-urea (cc-urea). Two surface coatings were investigated: (1) Li-carbonate and (2) cc-urea. Li-carbonate coatings were characterized using X-ray photoelectron spectroscopy (XPS), SEM, and aqueous free corrosion potential monitoring. Hydrophobic cc-urea coatings were characterized using contact angle measurements and electrochemical impedance spectroscopy. Oxide dissolution rate kinetics were studied using inductively coupled plasma mass spectroscopy (ICP-MS). Computational accomplishments have been made through the development of Kinetic Monte Carlo (KMC) simulations which model time- and composition-dependent effects on the microstructure due to spatial redistribution of alloying

Modeling pore corrosion in normally open gold- plated copper connectors.

Energy Technology Data Exchange (ETDEWEB)

Battaile, Corbett Chandler; Moffat, Harry K.; Sun, Amy Cha-Tien; Enos, David George; Serna, Lysle M.; Sorensen, Neil Robert

2008-09-01

The goal of this study is to model the electrical response of gold plated copper electrical contacts exposed to a mixed flowing gas stream consisting of air containing 10 ppb H{sub 2}S at 30 C and a relative humidity of 70%. This environment accelerates the attack normally observed in a light industrial environment (essentially a simplified version of the Battelle Class 2 environment). Corrosion rates were quantified by measuring the corrosion site density, size distribution, and the macroscopic electrical resistance of the aged surface as a function of exposure time. A pore corrosion numerical model was used to predict both the growth of copper sulfide corrosion product which blooms through defects in the gold layer and the resulting electrical contact resistance of the aged surface. Assumptions about the distribution of defects in the noble metal plating and the mechanism for how corrosion blooms affect electrical contact resistance were needed to complete the numerical model. Comparisons are made to the experimentally observed number density of corrosion sites, the size distribution of corrosion product blooms, and the cumulative probability distribution of the electrical contact resistance. Experimentally, the bloom site density increases as a function of time, whereas the bloom size distribution remains relatively independent of time. These two effects are included in the numerical model by adding a corrosion initiation probability proportional to the surface area along with a probability for bloom-growth extinction proportional to the corrosion product bloom volume. The cumulative probability distribution of electrical resistance becomes skewed as exposure time increases. While the electrical contact resistance increases as a function of time for a fraction of the bloom population, the median value remains relatively unchanged. In order to model this behavior, the resistance calculated for large blooms has been weighted more heavily.

Atmospheric corrosion tests along the Norwegian-Russian border. Part II

Energy Technology Data Exchange (ETDEWEB)

Henriksen, J.F.; Mikhailov, A.A.

1997-12-31

A bilateral exposure programme was carried out along the Norwegian-Russian border in 1990-1991, 1992-1993 and 1993-1994 to evaluate quantitatively the effect of sulphur pollutants on the atmospheric corrosion of important materials in sub-arctic climate. The first part of the programme demonstrated that also in subarctic climate do metals corrode depending on the atmospheric corrosivity, and dose-response functions were derived which combined the effects of SO{sub 2} and time of wetness. The second part of the programme, which is described in this report, involved exposures of carbon steel, zinc and copper at two sites in Norway and three sites in Russia. It is concluded that the accelerated atmospheric corrosion of metals in regions along the border is mainly due to dry deposition of sulphur. At some sites, dry deposition of Cl contributes because of sea-salt aerosols. The corrosivity of acid precipitation is certain but could not be represented as a function because of the small differences observed in the pH values at the different sites. At all test sites the kinetics of corrosion of steel, zinc and copper are characterized by a reduced corrosion rate after one year of exposure. Time of wetness is an important parameter in predicting atmospheric corrosion of metals even on a regional scale. Hence, for monitoring and for trend-effect analysis, it is very important to determine the corrosivity of SO{sub 2} with time of wetness. In accordance with dose-response functions obtained, the yearly corrosion rate for steel and zinc are higher for the areas with higher amounts of dry deposition of Cl than for areas with analogous but only SO{sub 2}-containing atmosphere. 6 refs., 8 figs., 15 tabs.

EVALUATION OF CORROSION RESISTANCE OF STEEL SHEETS FOR AUTOMOTIVE INDUSTRY WITH THE USE OF THE SPOTFACE TECHNIQUE

Directory of Open Access Journals (Sweden)

Alberto Nei Carvalho Costa

2013-03-01

Full Text Available Innovation, leading to weight and cost reduction, is a key word concerning the design of steel auto body for auto makers that aim to keep and improve their market share worldwide. On the other hand, auto body life, which is related to the corrosion resistance of the materials employed, should always be considered. The latter has led the auto makers to team up with suppliers to find the best solutions concerning the materials selection. The end result always points towards different sets of steels either zinc-coated or zinc alloyed-coated. Taking all these aspects into consideration, the overall challenge the auto makers face is to mitigate the time required for selection and narrow down the options available. This paper studies the corrosion resistance of several materials applied on steel auto bodies using the technique named spotface, which main advantage is reducing the time required by the traditional scribe to evaluate and compare different materials, when they are submitted either to accelerated or field corrosion testing. Concerning the accelerated corrosion testing, they were performed according to the General Motors do Brasil’s requirements.

Corrosion evaluation of traditional and new bronzes for artistic castings

International Nuclear Information System (INIS)

Chiavari, C.; Colledan, A.; Frignani, A.; Brunoro, G.

2006-01-01

By electrochemical and accelerated weathering tests, the corrosion behaviour of a new type of tin-bronze, containing about 3 wt.% silicon (SI3 bronze) was compared to a traditional 5% Sn, 5% Zn, 5% Pb bronze used for artistic castings (G85 bronze) under conditions simulating urban-industrial and marine environments. The aggressive media were: a synthetic pH 3.1 acid rain (AR) solution; a typical moist SO 2 -NO x for a climatic chamber and AR or 3.5% NaCl aqueous solution for salt spray cabinet. In all the environments the corrosion product layers formed on SI3 bronze were more uniform and protective than those formed on the traditional G85 bronze. The nature and morphology of the corrosion products were investigated by X-ray diffraction (XRD), optical and scanning electron microscopy with microprobe (SEM-EDS), atomic force microscopy (AFM)

Fireside Corrosion Behaviors of Super304H and HR3C in Coal Ash/Gas Environment with Different SO2 Contents at 650 °C

Science.gov (United States)

Lu, Jintao; Yang, Zhen; Li, Yan; Huang, Jinyang; Zhou, Yongli; Zhao, Xinbao; Yuan, Yong

2018-05-01

The corrosion behaviors of Super304H and HR3C used for USC boiler applications were investigated in simulated coal ash/gas environments with 0.1 and 1.5% of SO2 at 650 °C for 500 h. The results indicated that the increase in SO2 accelerated the corrosion rate and the spalling tendency of the corrosion layer in both tested alloys. Fe2O3, Cr2O3 and FeCr2O4 main peaks were revealed by XRD on Super304H, but on HR3C only the Cr2O3 peak showed a high intensity. The SO2 content did not affect the corrosion product composition of any of the alloys, but accelerated the inner sulfidation and the spallation on Super304H. No obvious internal sulfidation was observed on HR3C in either SO2 content. Based on the experimental results, the alloy corrosion mechanism and the influence of sulfur content on the corrosion process were discussed.

Corrosion

Science.gov (United States)

Slabaugh, W. H.

1974-01-01

Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

Note: Inhibiting bottleneck corrosion in electrical calcium tests for ultra-barrier measurements

Energy Technology Data Exchange (ETDEWEB)

Nehm, F., E-mail: frederik.nehm@iapp.de; Müller-Meskamp, L.; Klumbies, H.; Leo, K. [Institut für Angewandte Photophysik, Technische Universität Dresden, George-Bähr-Straße 1, 01069 Dresden (Germany)

2015-12-15

A major failure mechanism is identified in electrical calcium corrosion tests for quality assessment of high-end application moisture barriers. Accelerated calcium corrosion is found at the calcium/electrode junction, leading to an electrical bottleneck. This causes test failure not related to overall calcium loss. The likely cause is a difference in electrochemical potential between the aluminum electrodes and the calcium sensor, resulting in a corrosion element. As a solution, a thin, full-area copper layer is introduced below the calcium, shifting the corrosion element to the calcium/copper junction and inhibiting bottleneck degradation. Using the copper layer improves the level of sensitivity for the water vapor transmission rate (WVTR) by over one order of magnitude. Thin-film encapsulated samples with 20 nm of atomic layer deposited alumina barriers this way exhibit WVTRs of 6 × 10{sup −5} g(H{sub 2}O)/m{sup 2}/d at 38 °C, 90% relative humidity.

Issues and remedies for secondary system of PWR/VVER

International Nuclear Information System (INIS)

Nordmann, F.; Odar, S.; Rochester, D.

2012-01-01

Secondary side degradation of steam generators (SG) tubing with Alloy 600 MA and flow accelerated corrosion (FAC) of carbon steel have been for a long time important issues for the secondary system of PWR and VVER. With the beneficial evolution of the design (for instance the replacement of Alloy 600 SG tubing), the most important issues are progressively moving to a larger variety of risks associated to potential inadequate chemistries. The best remedies for mitigating the new concerns are: -) selecting a steam water treatment able to minimize the quantity of corrosion products transported to the steam generator, -) mitigating the risk of flow induced vibration by a proper control of deposits in sensitive areas, -) minimizing the risk of concentration of impurities in local areas where they may induce corrosion. The paper also explains: -) the benefit of eliminating or by pass of condensate polishers, -) the absence of need for expensive lead investigation, if no specific pollution occurred, -) the absence of need for very low oxygen in the condensate water, and -) the necessary and optimum number of on-line monitors

Analysis of 14C-bearing compounds released by the corrosion of irradiated steel using accelerator mass spectrometry.

Science.gov (United States)

Cvetković, B Z; Salazar, G; Kunz, D; Szidat, S; Wieland, E

2018-06-25

The combination of ion chromatography (IC) with accelerator mass spectrometry (AMS) was developed to determine the speciation of 14C-(radiocarbon) bearing organic compounds in the femto to pico molar concentration range. The development of this compound-specific radiocarbon analysis (CSRA) of carboxylic acids is reported and the application of the method on a leaching solution from neutron-irradiated steel is demonstrated. The background and the dynamic range of the AMS-based method were quantified. On using 14C-labelled standards, the measurements demonstrate the repeatability of the analytical method and the reproducible recovery of the main target carboxylic acids (i.e., acetate, formate, malonate, and oxalate). The detection limit was determined to be in the mid fmol 14C per L level while the dynamic range of the analytical method covers three orders of magnitude from the low fmol to the mid pmol 14C per L level. Cross contamination was found to be negligible during IC fractionation and was accounted for during eluate processing and 14C detection by AMS. The 14C-bearing carboxylates released from an irradiated steel nut into an alkaline leaching solution were analysed using the CSRA-based analytical method with the aim to check the applicability of the approach and develop appropriate sample preparation. The concentrations of 14C-bearing formate and acetate, the main organic corrosion products, were at a low pmol 14C per L level for convenient dimensions of the alkaline leaching experiment which demonstrates that compound-specific 14C AMS is an extremely sensitive analytical method for analysing 14C-bearing compounds. The content of total organic 14C in solution (TO14C) determined by the direct measurement of an aliquot of the leaching solution agrees well with the sum of the 14C concentrations of the individual carboxylates within the uncertainty of the data. Furthermore, the TO14C content is in good agreement with the calculated value using the corrosion rate

Atomistic studies of cation transport in tetragonal ZrO2 during zirconium corrosion

International Nuclear Information System (INIS)

Bai, Xian-Ming; Zhang, Yongfeng; Tonks, Michael R.

2015-01-01

Zirconium alloys are the major fuel cladding materials in current reactors. The water-side corrosion is a significant degradation mechanism of these alloys. During corrosion, the transport of oxidizing species in zirconium dioxide (ZrO 2 ) determines the corrosion kinetics. Previously, it has been argued that the outward diffusion of cations is important for forming protective oxides. In this work, the migration of Zr defects in tetragonal ZrO 2 is studied with temperature accelerated dynamics and molecular dynamics simulations. The results show that Zr interstitials have anisotropic diffusion and migrate preferentially along the [001] or c direction in tetragonal ZrO 2 . The compressive stresses can increase the Zr interstitial migration barrier significantly. The migration of Zr interstitials at a grain boundary is much slower than in a bulk oxide. The implications of these atomistic simulation results in the Zr corrosion are discussed. (authors)

New understanding of the effect of hydrostatic pressure on the corrosion of Ni–Cr–Mo–V high strength steel

International Nuclear Information System (INIS)

Yang, Yange; Zhang, Tao; Shao, Yawei; Meng, Guozhe; Wang, Fuhui

2013-01-01

Highlights: •Stress distributions of pits under different hydrostatic pressures are simulated. •Corrosion model of Ni–Cr–Mo–V steel under hydrostatic pressure is established. •A novel understanding of the effect of hydrostatic pressure is proposed. -- Abstract: Corrosion of Ni–Cr–Mo–V high strength steel at different hydrostatic pressures is investigated by scanning electron microscopy (SEM) and finite element analysis (FEA). The results indicate that corrosion pits of Ni–Cr–Mo–V high strength steel originate from inclusions in the steel and high hydrostatic pressures accelerate pit growth rate parallel to steel and the coalescence rate of neighbouring pits, which lead to the fast formation of uniform corrosion. Corrosion of Ni–Cr–Mo–V high strength steel under high hydrostatic pressure is the interaction result between electrochemical corrosion and elastic stress

Stress corrosion evaluation of powder metallurgy aluminum alloy 7091 with the breaking load test method

Science.gov (United States)

Domack, Marcia S.

1987-01-01

The stress corrosion behavior of the P/M aluminum alloy 7091 is evaluated in two overaged heat treatment conditions, T7E69 and T7E70, using an accelerated test technique known as the breaking load test method. The breaking load data obtained in this study indicate that P/M 7091 alloy is highly resistant to stress corrosion in both longitudinal and transverse orientations at stress levels up to 90 percent of the material yield strength. The reduction in mean breaking stress as a result of corrosive attack is smallest for the more overaged T7E70 condition. Details of the test procedure are included.

A wireless embedded passive sensor for monitoring the corrosion potential of reinforcing steel

International Nuclear Information System (INIS)

Bhadra, Sharmistha; Thomson, Douglas J; Bridges, Greg E

2013-01-01

Corrosion of reinforcing steel, which results in premature deterioration of reinforced concrete structures, is a worldwide problem. Most corrosion sensing techniques require some type of wired connection between the sensor and monitoring electronics. This causes significant problems in their installation and long-term use. In this paper we describe a new type of passive embeddable wireless sensor that is based on an LC coil resonator where the resonant frequency is changed by the corrosion potential of the reinforcing steel. The resonant frequency can be monitored remotely by an interrogator coil inductively coupled to the sensor coil. The sensor unit comprises an inductive coil connected in parallel with a voltage dependent capacitor (varactor) and a pair of corrosion electrodes consisting of a reinforcing steel sensing electrode and a stainless steel reference electrode. Change of potential difference between the electrodes due to variation of the corrosion potential of the reinforcing steel changes the capacitance of the varactor and shifts the resonant frequency of the sensor. A time-domain gating method was used for the interrogation of the inductively coupled corrosion sensor. Results of an accelerated corrosion test using the sensor indicate that the corrosion potential can be monitored with a resolution of less than 10 mV. The sensor is simple in design and requires no power source, making it an inexpensive option for long-term remote monitoring of the corrosion state of reinforcing steel. (paper)

Effects of simulated inflammation on the corrosion of 316L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Brooks, Emily K.; Brooks, Richard P. [Department of Biomedical Engineering, State University of New York at Buffalo (United States); Ehrensberger, Mark T., E-mail: mte@buffalo.edu [Department of Biomedical Engineering, State University of New York at Buffalo (United States); Department of Orthopaedics, State University of New York at Buffalo (United States)

2017-02-01

Stainless steel alloys, including 316L, find use in orthopaedics, commonly as fracture fixation devices. Invasive procedures involved in the placement of these devices will provoke a local inflammatory response that produces hydrogen peroxide (H{sub 2}O{sub 2}) and an acidic environment surrounding the implant. This study assessed the influence of a simulated inflammatory response on the corrosion of 316L stainless steel. Samples were immersed in an electrolyte representing either normal or inflammatory physiological conditions. After 24 h of exposure, electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to evaluate differences in corrosion behavior and ion release induced by the inflammatory conditions. Scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDX) were used to evaluate surface morphology and corrosion products formed on the sample surface. Inflammatory conditions, involving the presence of H{sub 2}O{sub 2} and an acidic pH, significantly alter the corrosion processes of 316L stainless steel, promoting aggressive and localized corrosion. It is demonstrated that particular consideration should be given to 316L stainless steel implants with crevice susceptible areas (ex. screw-head/plate interface), as those areas may have an increased probability of rapid and aggressive corrosion when exposed to inflammatory conditions. - Highlights: • The corrosion of 316L exposed to simulated inflammation is examined. • Inflammation is replicated with an acidic electrolyte containing hydrogen peroxide. • Inflammatory conditions increase 316L corrosion compared to normal conditions. • Accelerated corrosion under inflammation is likely due to crevice corrosion. • Care should be taken using 316L in devices with crevice susceptible areas.