Analysis and countermeasures for the corrosion on the shaft of seawater pump

International Nuclear Information System (INIS)

Lu Hongtao; Chen Haiming

2010-01-01

The corrosion resistance of the shaft material-3Cr13 was studied through immersion test and electrochemistry test. The results indicated that 3Cr13 and the chromium plating on the shaft had poor resistance against local corrosion in seawater. And the free corrosion potential of 3Cr13 in seawater was lower than other components of the pump, this could accelerate the corrosion rate of the shaft due to galvanic corrosion. A comprehensive analysis showed that the root cause of the corrosion on the No.4 shaft was that 3Cr13 had poor resistance against local corrosion in seawater. Because of the exist of fit-up gap, galvanic corrosion effect and corrosive wear caused by sand, crevice corrosion, galvanic corrosion and wear occurred. All of these accelerated the corrosion rate of the shaft and finally caused its failure. It is suggested that the sealant should be improved and the current material 3Cr13 should be replaced by a kind of materials with better corrosion resistance. (authors)

Lithium uptake and the accelerated corrosion of zirconium alloys

International Nuclear Information System (INIS)

Ramasubramanian, N.; Precoanin, N.; Ling, V.C.

1989-01-01

The corrosion of zirconium alloys in aqueous lithiated solutions is sensitive to the concentration of the alkali and the temperature. In concentrated solutions, >10 -1 M in lithium hydroxide (LiOH) (700-ppm lithium) and at temperatures >573 K, accelerated corrosion occurs at quite an early stage. Our investigations indicate that the accelerated corrosion is caused by the generation of porosity, rather than the dissolution of lithium, in the growing oxide. Specimens of standard Zircaloy-4 fuel cladding and Zr-2.5 wt% Nb pressure tube materials were corroded in lithium hydroxide solutions, 10 -3 to 1 M in concentration, at 589 K. Impedance measurements, polarizations in molten lithium nitrate-lithium hydroxide (LiNO 3 -LiOH) and scanning electron microscopy of the alloy-oxide interface indicated a high level of porosity, right from the initial stages, for oxide films grown in the concentrated solutions. The oxides, when analyzed by atomic absorption spectroscopy, revealed the presence of a few 100 ppm of lithium, too small to account for the accelerated corrosion by a mechanism of solid solution of lithium in zirconia. X-ray powder patterns of the oxides showed peaks for only monoclinic zirconia, but occasionally peaks for LiOH · H 2 O and LiOH were also observed. The counts for lithium, detected by secondary ion mass spectrometry, decreased when specimens cut from the same corroded samples were leached in nitric acid. It is concluded from these observations that a major part of lithium is physically held in the porous oxide. Lithium hydroxide is not completely dissociated in aqueous solutions; with increasing concentration and temperature, an increasingly larger proportion of the alkali remains undissociated. It is suggested that the accelerated corrosion in concentrated solutions is caused by the participation of the undissociated alkali in the reactions occurring on the surfaces of the zirconia crystallites. The undissociated LiOH and hydroxyl ions react at an

Accelerated corrosion of stainless steels with the presence of molten carbonates below 923 K

International Nuclear Information System (INIS)

Ota, Ken-ichiro; Toda, Katsuya; Mitsushima, Shigenori; Kamiya, Nobuyuki

2002-01-01

The high-temperature corrosion of stainless steels (SUS316L and SUS310S) in the presence of lithium-potassium eutectic carbonate and lithium-sodium eutectic carbonate has been studied by thermogravimetry and the metal consumption method under a carbon dioxide-oxygen atmosphere in the temperature range of 773-1123 K. Although the corrosion of SUS310S obeyed the parabolic rate law for all reaction conditions, the corrosion of SUS316L significantly depended on the reaction conditions. At or above 923 K, the corrosion of SUS316L obeyed the parabolic rate law, even with a carbonate coating. The corrosion rates were accelerated during the initial period of corrosion tests below 923 K, especially around 823 K with a lithium-sodium carbonates coating. The initial accelerated corrosion was a local corrosion, which produced through holes in the metal specimens, and occurred more clearly at higher carbon dioxide partial pressures with the lithium-sodium carbonate coating than with the lithium-potassium carbonate coating. (author)

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics. Relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2011-01-01

Systematic approaches to evaluate flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. First, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with two coupled models: 1.static electrochemical analysis and 2.dynamic oxide layer growth analysis. The anodic current density and the electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram. The ferrous ion release rate, determined by the anodic current density, was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic oxide layer growth model and then its value was used as input in the electrochemistry model. It was confirmed that the calculated results (corrosion rate and ECP) based on the coupled models were in good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP.

Prompt gamma analysis of chlorine in concrete for corrosion study

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)]. E-mail: aanaqvi@kfupm.edu.sa; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2006-02-15

Measurement of chlorine in concrete is very important for studying of corrosion of reinforcing steel in concrete. Corrosion of reinforcing steel is primarily ascribed to the penetration of chloride ions to the steel surface. Preventive measures for avoiding concrete structure reinforcement corrosion requires monitoring the chloride ion concentration in concrete so that its concentration does not exceed a threshold limit to initiate reinforcement concrete corrosion. An accelerator based prompt gamma neutron activation analysis (PGNAA) setup has been developed for non-destructive analysis of elemental composition of concrete samples. The setup has been used to measure chlorine concentration in concrete samples over a 1-3 wt% concentration range. Although a strong interference has been observed between the chlorine {gamma}-rays and calcium {gamma}-rays from concrete, the chlorine concentration in concrete samples has been successfully measured using the 1.164 and 7.643 MeV chlorine {gamma}-rays. The experimental data were compared with the results of the Monte Carlo simulations. An excellent agreement has been achieved between the experimental data and results of Monte Carlo simulations. The study has demonstrated the successful use of the accelerator-based PGNAA setup in non-destructive analysis of chlorine in concrete samples.

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (1), major features of coupled analysis and application for evaluation of wall thinning rate

International Nuclear Information System (INIS)

Naitoh, Masanori; Uchida, Shunsuke; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Six calculation steps have been prepared for predicting flow accelerated corrosion (FAC) occurrence and evaluating wall thinning rate. (1) Flow pattern and temperature in each elemental volume along the flow path are obtained with a 1D plant system code, (2) Corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path are calculated with a hydrazine-oxygen reaction code, (3) Precise flow patterns and mass transfer coefficients at the structure surface are calculated with a 3D CFD code, (4) Danger zones are evaluated by combining major FAC parameters, (5) Wall thinning rates are calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis at the identified danger zone, and then, (6) Residual life and effects of countermeasures can be evaluated. Anodic and cathodic current densities and ECPs were calculated with the static electrochemistry model, and ferrous ion release rate determined by the anodic current density was used as input for the dynamic double oxide layer model. Thickness of the oxide film and its characteristics determined by the dynamic double oxide layer model were used for the electrochemistry model to determine the resistances of cathodic current from the bulk to the surface and anodic current from the surface to the bulk. The calculated results of the coupled models had been compared with the data measured at operating Boiling Water Reactor (BWR) plants and it was demonstrated that the calculated results had good agreements with the measured ones. 6 step-evaluation procedures for liquid droplet impingement (LDI) were also proposed. (author)

Predicting corrosion product transport in nuclear power stations using a solubility-based model for flow-accelerated corrosion

International Nuclear Information System (INIS)

Burrill, K.A.; Cheluget, E.L.

1995-01-01

A general model of solubility-driven flow-accelerated corrosion of carbon steel was derived based on the assumption that the solubilities of ferric oxyhydroxide and magnetite control the rate of film dissolution. This process involves the dissolution of an oxide film due to fast-flowing coolant unsaturated in iron. The soluble iron is produced by (i) the corrosion of base metal under a porous oxide film and (ii) the dissolution of the oxide film at the fluid-oxide film interface. The iron released at the pipe wall is transferred into the bulk flow by turbulent mass transfer. The model is suitable for calculating concentrations of dissolved iron in feedtrain lines. These iron levels were used to calculate sludge transport rates around the feedtrain. The model was used to predict sludge transport rates due to flow accelerated corrosion of major feedtrain piping in a CANDU reactor. The predictions of the model compare well with plant measurements

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Irradiated accelerated corrosion of stainless steel

International Nuclear Information System (INIS)

Raiman, S.S.; Wang, P.; Was, G.S.

2015-01-01

Type 316L stainless steel was exposed to a simulated PWR environment with in-situ proton irradiation to investigate the effect of simultaneous irradiation and corrosion. To enable these experiments, a dedicated beamline was constructed to transport a 3.2 MeV proton beam from a tandem accelerator, through the sample that also acts as the window between the beamline vacuum and a corrosion cell designed to flow primary water at 320 C. degrees and 13.1 MPa. Experiments were conducted on 316L stainless steel samples which were irradiated for 24 hours in 320 C. degrees water with 3 ppm H 2 , at dose rates of 7*10 -6 dpa/s and 7*10 -7 dpa/s, for 4, 24, and 72 hours. A dual-layer oxide formed on the samples, with an inner layer rich in Cr with Fe and Ni content, and an outer layer of Fe oxides. Samples were characterized with TEM (Transmission Electron Microscopy), EDS, and Raman spectroscopy to determine the effect of irradiation. Irradiated samples were found to have a thinner and more porous inner oxide which was deficient in chromium. The outer oxide was found to have significant hematite content, suggesting that irradiation led to an increase in ECP (Electro-Chemical Potential) at the oxide-solution interface, causing accelerated dissolution of the oxide under irradiation. (authors)

A Study on Accelerated Corrosion Test by Combined Deteriorating Action of Salt Damage and Freeze-Thaw

Energy Technology Data Exchange (ETDEWEB)

Park, Sang-Soon; So, Byung-Tak [Sangmyung University, Cheonan (Korea, Republic of)

2016-01-15

In this study, the accelerated corrosion test by combined deteriorating action of salt damage and freeze-thaw was investigated. freeze-thaw cycle is one method for corrosion testing; corrosion initiation time was measured in four types of concrete samples, i.e., two samples mixed with fly ash (FA) and blast furnace slag (BS), and the other two samples having two water/cement ratio (W/C = 0.6, 0.35) without admixture (OPC60 and OPC35). The corrosion of rebar embedded in concrete occurred most quickly at the 30th freeze-thaw cycle. Moreover, a corrosion monitoring method with a half-cell potential measurement and relative dynamic elastic modulus derived from resonant frequency measures was conducted simultaneously. The results indicated that the corrosion of rebar occurred when the relative dynamic elastic modulus was less than 60%. Therefore, dynamic elastic modulus can be used to detect corrosion of steel bar. The results of the accelerated corrosion test exhibited significant difference according to corrosion periods combined with each test condition. Consequently, the OPC60 showed the lowest corrosion resistance among the samples.

High-Confidence Flow Accelerated Corrosion Screening Technique

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2008-01-01

All carbon steel pipes with fluid traveling through it could potentially be threatened by flowing fluid have a potential threat of Flow Accelerated Corrosion (FAC). FAC in a nuclear power plant (NPP) could cause not only pipe failure leading but fatalities sometimes. It is almost impossible to inspect all carbon steel pipes in NPPs, and FAC prediction programs such as CHECWORKS, WATHEC, and BRT-CICERO have limited capability to in predicting FAC area

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (3), relationship of oxide film thickness, hematite/magnetite ratio, ECP and wall thinning rate

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi

2009-01-01

Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for applying countermeasures. Wall thinning rates were calculated with the coupled models of static electrochemical analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans diagram and ferrous ion release rate determined by the anodic current density was applied as input for the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was calculated with the dynamic double oxide layer model and then was applied as input for the electrochemistry model. It was confirmed that the calculated results based on the coupled models resulted good agreement with the measured ones. Higher ECP was essential for preventing FAC rate. Moderated conditions due to lower mass transfer coefficients resulted in thicker oxide layer thickness and then higher ECP, while moderated corrosion conditions due to higher oxidant concentrations resulted in larger hematite/magnetite rate and then higher ECP. (author)

On-line monitoring system development for single-phase flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, Na Young; Lee, Seung Gi; Ryu, Kyung Ha; Hwang, Il Soon

2007-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover a wide area in an on-line application. We suggest an integrated approach to monitor the flow accelerated corrosion (FAC) susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible and that cover wide area, since we do not know where the FAC occurs. For this purpose, we introduce the wearing rate model which focuses on the electrochemical parameters. Using this model, we can predict the wearing rate and then compare testing results. Through analysis we identified feasibility and then developed electrochemical sensors for high temperature application; we also introduced a mechanical monitoring system which is still under development. To support the validation of the monitored results, we adopted high temperature ultrasonic transducer (UT), which shows good resolution in the testing environment. As such, all the monitored results can be compared in terms of thickness. Our validation tests demonstrated the feasibility of sensors. To support direct thickness measurement for a wide-area, the direct current potential drop (DCPD) method will be researched to integrate into the developed framework

Study on the correlation between long-term exposure tests and accelerated corrosion tests by the combined damage of salts

International Nuclear Information System (INIS)

Park, Sang Soon; Lee, Min Woo

2014-01-01

Interest in the durability assessment and structural performance has increased according to an increase of concrete structures in salt damage environment recent years. Reliable way ensuring the most accelerated corrosion test is a method of performing the rebar corrosion monitoring as exposed directly to the marine test site exposure. However, long-term exposure test has a disadvantage because of a long period of time. Therefore, many studies on reinforced concrete in salt damage environments have been developed as alternatives to replace this. However, accelerated corrosion test is appropriate to evaluate the critical chlorine concentration in the short term, but only accelerated test method, is not easy to get correct answer. Accuracy of correlation acceleration test depends on the period of the degree of exposure environments. Therefore, in this study, depending on the concrete mix material, by the test was performed on the basis of the composite degradation of the salt damage, and investigate the difference of corrosion initiation time of the rebar, and indoor corrosion time of the structure, of the marine environment of the actual environments were investigated. The correlation coefficient was derived in the experiment. Long-term exposure test was actually conducted in consideration of the exposure conditions submerged zone, splash zone and tidal zone. The accelerated corrosion tests were carried out by immersion conditions, and by the combined deterioration due to the carbonation and accelerated corrosion due to wet and dry condition

Materials compatibility and corrosion issues for accelerator transmutation of waste

International Nuclear Information System (INIS)

Staudhammer, K.

1992-08-01

The need to understand the materials issues in an accelerator transmutation of waste (ATW) system is essential. This report focuses on the spallation container material, as this material is exposed to some of the most crucial environmental conditions of simultaneous radiation and corrosion in the system. The most severe design being considered is that of liquid lead. In previous investigations of lead compatibility with materials, the chemistry of the system was derived solely from the corrosion products; however, in an ATW system, the chemistry of the lead changes not only with the derived corrosion products of the material being tested but also with the buildup of the daughter production with time. Daughter production builds up and introduces elements that may have a great effect on the corrosion activity of the liquid lead. Consequently, data on liquid lead compatibility can be regarded only as a guide and must be reevaluated when particular daughter products are added. This report is intended to be a response to specific materials issues and concerns expressed by the ATW design working group and addresses the compatibility/corrosion concerns

Effects of water chemistry on flow accelerated corrosion and liquid droplet impingement

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Koshizuka, Seiichi; Lister, Derek H.

2009-01-01

Overlapping effects of flow dynamics and corrosion are important issues to determine reliability and lifetime of major structures and components in light water reactor plants. Flow accelerated corrosion (FAC) and liquid droplet impingement (LDI) are typical phenomena due to both interactions. In order to evaluation local wall thinning due to FAC and LDI, 6 step evaluation procedures have been proposed. (1) Flow pattern along the flow path was obtained with 1D computational flow dynamics (CFD) codes, (2) Corrosive conditions, e.g., oxygen concentration along the flow path were calculated with a hydrazine oxygen reaction code for FAC evaluation, while flow pattern of liquid droplets in high velocity steam and possibility of their collision to pipe inner surface were evaluated for LDI evaluation. (3) Mass transfer coefficient at the structure surface was calculated with 3D CFD codes for FAC evaluation, while frequency of oxide film rupture due to droplet collision was calculated for LDI evaluation. (4) High risk zones for FAC/LDI occurrence were evaluated by coupling major parameters, and then, (5) Wall thinning rates were calculated with the coupled model of static electrochemical analysis and dynamic double oxide layer analysis at the identified high FAC/LDI risk zone. (author)

Mechanical Behavior of Stainless Steel Fiber-Reinforced Composites Exposed to Accelerated Corrosion

Science.gov (United States)

O’Brien, Caitlin; McBride, Amanda; E. Zaghi, Arash; Burke, Kelly A.; Hill, Alex

2017-01-01

Recent advancements in metal fibers have introduced a promising new type of stainless steel fiber with high stiffness, high failure strain, and a thickness corrosion. The main goal of this study is to compare the impact of corrosion on the mechanical properties of steel fiber-reinforced composites with those of conventional types of stainless steel. By providing experimental evidences, this study may promote the application of steel fiber-reinforced composite as a viable alternative to conventional metals. Samples of steel fiber-reinforced polymer and four different types of stainless steel were subjected to 144 and 288 h of corrosion in ferric chloride solution to simulate accelerated corrosion conditions. The weight losses due to corrosion were recorded. The corroded and control samples were tested under monotonic tensile loading to measure the ultimate stresses and strains. The effect of corrosion on the mechanical properties of the different materials was evaluated. The digital image correlation (DIC) technique was used to investigate the failure mechanism of the corrosion-damaged specimens. Overall, steel fiber-reinforced composites had the greatest corrosion resistance. PMID:28773132

Flow accelerated corrosion and its control measures for the secondary circuit pipelines in Indian nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand; Roychowdhury, S.; Mathew, Thomas; Bhandakkar, Atul

2008-01-01

A plain carbon steel feeder pipeline in the secondary circuit failed downstream of a flow measurement device (orifice meter) during operation at nuclear power plant. A detailed failure analysis done on the failed pipeline is described in this paper. The results established the fine surface pattern of 'Horseshoe pits' at the affected regions. X-ray diffraction analysis on the samples far from the failed regions showed presence of magnetite but on the sample from the failed region showed peaks due to base metal only, indicating dissolution of the oxide. Thickness profiling of the pipeline indicated reduction of thickness from the design 7.62 mm to a minimum of 0.4-1.4 mm at the location of the failure. These observations are characteristic of single phase flow accelerated corrosion. This paper details the extent of flow accelerated corrosion in various Indian power plants and the remedial measures for replacement and possible design and water chemistry changes to combat it

Evaluation of flow accelerated corrosion by coupled analysis of corrosion and flow dynamics (2), flow dynamics calculations for determining mixing factors and mass transfer coefficients

International Nuclear Information System (INIS)

Uehara, Yasushi; Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Koshizuka, Seiichi

2009-01-01

In order to predict and mitigate flow accelerated corrosion (FAC) of carbon steel piping in PWR and BWR secondary systems, computer program packages for evaluating FAC have been developed by coupling one through three dimensional (1-3D) computational flow dynamics (CFD) models and corrosion models. To evaluate corrosive conditions, e.g., oxygen concentration and electrochemical corrosion potential (ECP) along the flow path, flow pattern and temperature in each elemental volume were obtained with 1D computational flow dynamics (CFD) codes. Precise flow turbulence and mass transfer coefficients at the structure surface were calculated with 3D CFD codes to determine wall thinning rates. One of the engineering options is application of k-ε calculation as a 3D CFD code, which has limitation of detail evaluation of flow distribution at very surface of large scale piping. A combination of k-ε calculation and wall function was proposed to evaluate precise distribution of mass transfer coefficients with reasonable CPU volume and computing time and, at the same time, reasonable accuracy. (author)

Effect of Water Chemistry Factors on Flow Accelerated Corrosion : pH, DO, Hydrazine

International Nuclear Information System (INIS)

Lee, Eun Hee; Kim, Kyung Mo; Kim, Hong Pyo

2013-01-01

Flow accelerated corrosion(FAC) of the carbon steel piping in pressurized water reactors(PWRs) has been major issue in nuclear industry. Severe accident at Surry Unit 2 in 1986 initiated the worldwide interest in this area. Major parameters influencing FAC are material composition, microstructure, water chemistry, and hydrodynamics. Qualitative behaviors of FAC have been well understood but quantitative data about FAC have not been published for proprietary reason. In order to minimize the FAC in PWRs, the optimal method is to control water chemistry factors. Chemistry factors influencing FAC such as pH, corrosion potential, and hydrazine contents were reviewed in this paper. FAC rate decreased with pH up to 10 because magnetite solubility decreased with pH. Corrosion potential is generally controlled dissolved oxygen (DO) and hydrazine in secondary water. DO increased corrosion potential. FAC rate decreased with DO by stabilizing magnetite at low DO concentration or by formation of hematite at high DO concentration. Even though hydrazine is generally used to remove DO, hydrazine itself thermally decomposed to ammonia, nitrogen, and hydrogen raising pH. Hydrazine could react with iron and increased FAC rate. Effect of hydrazine on FAC is rather complex and should be careful in FAC analysis. FAC could be managed by adequate combination of pH, corrosion potential, and hydrazine

Inspection of piping wall loss with flow accelerated corrosion accelerated simulation test

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2009-01-01

Flow Accelerated Corrosion (FAC) has become a hot issue for aging of passive components. Ultrasonic Technique (UT) has been adopted to inspect the secondary piping of Nuclear Power Plants (NPPs). UT, however, uses point detection method, which results in numerous detecting points and thus takes time. We developed an Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to monitor the thickness of piping that covers wide range of piping at once time. Since the ES-DCPD method covers area, not a point, it needs less monitoring time. This can be a good approach to broad carbon steel piping system such as secondary piping of NPPs. In this paper, FAC accelerated simulation test results is described. We realized accelerated FAC phenomenon by 2 times test: 23.7% thinning in 216.7 hours and 51% thinning in 795 hours. These were monitored by ES-DCPD and traditional UT. Some parameters of water chemistry are monitored and controlled to accelerate FAC process. As sensitive factors on FAC, temperature and pH was changed during the test. The wall loss monitored results reflected these changes of water chemistry successfully. Developed electrodes are also applied to simulation loop to monitor water chemistry. (author)

Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

Directory of Open Access Journals (Sweden)

Reşit Yıldız

2015-11-01

Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

Flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jnng Gu

2001-01-01

Flow accelerated galvanic corrosion characteristics of a carbon steel coupled to stainless steel were investigated in deaerated alkaline-chloride solutions as a function of flow velocities, pH and temperatures. The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE(Rotating Cylinder Electrode). Carbon steel showed active behavior in the deaerated alkaline-chloride solution. The galvanic current density of carbon steel increased with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 deg. C, whereas the flow velocity increased galvanic current density significantly at 50 .deg. C and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperatures

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Chloride-induced corrosion of steel in cracked concrete – Part I: Experimental studies under accelerated and natural marine environments

International Nuclear Information System (INIS)

Otieno, M.; Beushausen, H.; Alexander, M.

2016-01-01

Parallel corrosion experiments were carried out for 2¼ years by exposing one half of 210 beam specimens (120 × 130 × 375 mm long) to accelerated laboratory corrosion (cyclic wetting and drying) while the other half underwent natural corrosion in a marine tidal zone. Experimental variables were crack width w cr (0, incipient crack, 0.4, 0.7 mm), cover c (20, 40 mm), binder type (PC, PC/GGBS, PC/FA) and w/b ratio (0.40, 0.55). Results show that corrosion rate (i corr ) was affected by the experimental variables in the following manner: i corr increased with increase in crack width, and decreased with increase in concrete quality and cover depth. The results also show that the corrosion performance of concretes in the field under natural corrosion cannot be inferred from its performance in the laboratory under accelerated corrosion. Other factors such as corrosion process should be taken into account.

A comparative study of accelerated tests to simulate atmospheric corrosion

International Nuclear Information System (INIS)

Assis, Sergio Luiz de

2000-01-01

In this study, specimens coated with five organic coating systems were exposed to accelerated tests for periods up to 2000 hours, and also to weathering for two years and six months. The accelerated tests consisted of the salt spray test, according to ASTM B-117; Prohesion (ASTM G 85-98 annex 5A); Prohesion combined with cyclic exposure to UV-A radiation and condensation; 'Prohchuva' a test described by ASTM G 85-98 using a salt spray with composition that simulated the acid rain of Sao Paulo, but one thousand times more concentrated, and 'Prohchuva' combined with cyclic exposure to UV-A radiation and condensation. The coated specimens were exposed with and without incision to expose the substrate. The onset and progress of corrosion at and of the exposed metallic surface, besides coating degradation, were followed by visual observation, and photographs were taken. The coating systems were classified according to the extent of corrosion protection given to the substrate, using a method based on ASTM standards D-610, D-714, D-1654 and D-3359. The rankings of the coatings obtained from accelerated tests and weathering were compared and contrasted with classification of the same systems obtained from literature, for specimens exposed to an industrial atmosphere. Coating degradation was strongly dependent on the test, and could be attributed to differences in test conditions. The best correlation between accelerated test and weathering was found for the test Prohesion alternated with cycles of exposure to UV-A radiation and condensation. (author)

Acoustic emission intensity analysis of corrosion in prestressed concrete piles

Science.gov (United States)

Vélez, William; Matta, Fabio; Ziehl, Paul

2014-02-01

Corrosion of steel strands in prestressed concrete (PC) bridges may lead to substantial damage or collapse well before the end of the design life. Acoustic Emission (AE) is a suitable nondestructive technique to detect and locate corrosion in reinforced and prestressed concrete, which is key to prioritize inspection and maintenance. An effective tool to analyze damage-related AE data is intensity analysis (IA), which is based on two data trends, namely Severity (average signal strength of high amplitude hits) and Historic Index (ratio of the average signal strength of the most recent hits to the average of all hits). IA criteria for corrosion assessment in PC were recently proposed based on empirical evidence from accelerated corrosion tests. In this paper, AE data from prestressed and non-prestressed concrete pile specimens exposed to salt water wet-dry cycling for over 600 days are used to analyze the relation between Severity and Historic Index and actual corrosion. Evidence of corrosion is gained from the inspection of decommissioned specimens. The selection of suitable J and K parameters for IA is discussed, and an IA chart with updated corrosion criteria for PC piles is presented.

Application of Nano-Structured Coatings for Mitigation of Flow-Accelerated Corrosion in Secondary Pipe Systems of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Huh, Jae Hoon; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2014-05-15

Flow-accelerated corrosion (FAC) is a complex corrosion process combined with mechanical reaction with fluid. There were lots of research to mitigate FAC such as controlling temperature or water chemistry but in this research, we adopt active coating techniques especially nano-particle reinforced coatings. One of the general characteristics of FAC and its mitigation is that surface friction due to surface morphology makes a significant effect on FAC. Therefore to form a uniform coating layers, nano-particles including TiO2, SiC, Fe-Cr-W and Graphene were utilized. Those materials are known as greatly improve the corrosion resistance of substrates such as carbon steels but their effects on mitigation of FAC are not revealed clearly. Therefore in this research, the FAC resistive performance of nano-structured coatings were tested by electrochemical impedance spectroscopy (EIS) in room temperature 15 wt% sulfuric acid. As the flow-accelerated corrosion inhibitors in secondary piping system of nuclear power plants, various kinds of nano-structured coatings were prepared and tested in room-temperature electrochemical cells. SHS7740 with two types of Densifiers, electroless nickel plating with TiO2 are prepared. Electropolarization curves shows the outstanding corrosion mitigation performance of SHS7740 but EIS results shows the promising potential of Ni-P and Ni-P-TiO2 electroless nickel plating. For future work, high-temperature electrochemical analysis system will be constructed and in secondary water chemistry will be simulated.

Evaluation of the flow-accelerated corrosion downstream of an orifice. 2. Measurement of corrosion rate and evaluation on the effects of the flow field

International Nuclear Information System (INIS)

Nagaya, Yukinori; Utanohara, Yoichi; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), a corrosion rate downstream of an orifice was measured using the electric resistance method. The diameter of the pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity of the experimental loop was set at 5m/s, and the temperature of water was controlled within ±1 at 150deg-C. There were no significant circumferential difference in measured corrosion rate, and the maximum corrosion rate was observed at 1D or 2D downstream from the orifice. The ratios of the measured corrosion rate and the calculated wall shear stress at the 1D downstream from the orifice to the value at upstream under well developed flow agreed well. (author)

Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

Energy Technology Data Exchange (ETDEWEB)

Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

2016-06-15

The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

Application of gamma-ray radiography and gravimetric measurements after accelerated corrosion tests of steel embedded in mortar

Energy Technology Data Exchange (ETDEWEB)

Duffó, Gustavo, E-mail: duffo@cnea.gov.ar [Comisión Nacional de Energía Atómica, Gerencia Materiales, Depto. Corrosión, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Técnicas (CONICET), Av. Rivadavia 1917, 1033 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Gaillard, Natalia [Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 San Martín, Buenos Aires (Argentina); Mariscotti, Mario; Ruffolo, Marcelo [Tomografía de Hormigón Armado S.A. (THASA), Reclus 2017, 1609 Boulogne, Buenos Aires (Argentina)

2015-08-15

The accelerated corrosion by the impressed current technique is widely used in studies of concrete durability since it has the advantage that tests can be carried out within reasonable periods of time. In the present work the relationship between the applied current density and the resulting damage on the reinforcing steel, by applying optical microscopy, scanning electron microscopy, gamma-ray radiography and gravimetric measurements, was studied by means of the implementation of accelerated corrosion tests on reinforced mortar. The results show that the efficiency of the applied current is between 1 and 77%, regardless of the applied current density, the water/cement ratio and the mortar cover depth of the specimens. The results show the applicability of the gamma-ray radiography technique to detect localized corrosion of steel rebars in laboratory specimens.

Evaluation of Flow Accelerated Corrosion of Carbon Steel with Rotating Cylinder

International Nuclear Information System (INIS)

Park, Tae Jun; Lee, Eun Hee; Kim, Kyung Mo; Kim, Hong Pyo

2012-01-01

Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. Rotating cylinder FAC test facility was designed and fabricated and then performance of the facility was evaluated. The facility is very simple in design and economic in fabrication and can be used in material and chemistry screening test. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO), and temperature. Fluid velocity is controlled with rotating speed of the cylinder with a test specimen. FAC test of SA106 Gr. B carbon steel under 4 m/s flow velocity was performed with the rotating cylinder at DO concentration of less than 1 ppb and of 1.3 ppm. Also a corrosion test of the carbon steel at static condition, that is at zero fluid velocity, of test specimen and solution was performed at pH from 8 to 10 for comparison with the FAC data. For corrosion test in static condition, the amount of non adherent corrosion product was almost constant at pH ranging from 8 to 10. But adherent corrosion product decreased with increasing pH. This trend is consistent with decrease of Fe solubility with an increase in pH. For FAC test with rotating cylinder FAC test facility, the amount of non adherent corrosion product was also almost same for both DO concentrations. The rotating cylinder FAC test facility will be further improved by redesigning rotating cylinder and FAC specimen geometry for future work

Evaluation of the flow-accelerated corrosion downstream of an orifice. 1. Measurements and numerical analysis of flow field

International Nuclear Information System (INIS)

Utanohara, Yoichi; Nagaya, Yukinori; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), an orifice flow was measured and calculated. The diameter of pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity in a water loop was set at 2.41 m/s. Flow field was measured by laser Doppler velocimetry (LDV) and particle image velocimetry (PIV), and compared with a calculation for the same flow conditions. Measurements of wall shear stress downstream of the orifice was also planed. The calculated velocity distribution of standard k-□ agreed qualitatively with PIV data and quantitatively with LDV data. Instantaneous flow field measured by PIV showed vortices around the jet from the orifice and some of them reached near the pipe wall. (author)

Evaluation of wall thinning profile by flow accelerated corrosion in separation and union pipe

International Nuclear Information System (INIS)

Watanabe, Shun; Yoneda, Kimitoshi

2013-01-01

Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomena to be monitored and managed in power plants with high priority. At present, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of wall thinning was occurred at separation and union pipe. In such pipe system, it is a problem to manage section beneath reinforcing plate of T-tube pipe and 'crotch' of T-joint pipe; the region where wall thickness measurement is difficult to conduct with ordinary ultrasonic testing device. In this study, numerical analysis for separation and union part of T-tube and T-joint pipe was conducted, and wall thinning profile by Flow Accelerated Corrosion was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, we considered applicable wall thinning management for T-tube and T-joint pipe. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at 'crotch' in T-joint. Although it was found that geometry factor of T-joint in this case was half the value of T-tube, an alternative evaluation method to previous one might be needed for the profiles of 'semielliptical region' and 'crotch'. (author)

Identification of key factors in Accelerated Low Water Corrosion through experimental simulation of tidal conditions: influence of stimulated indigenous microbiota

NARCIS (Netherlands)

Marty, F.; Gueuné, H.; Malard, E.; Sánchez-Amaya, J.M.; Sjögren, L.; Abbas, B.; Quillet, L.; van Loosdrecht, M.C.M.; Muyzer, G.

2014-01-01

Biotic and abiotic factors favoring Accelerated Low Water Corrosion (ALWC) on harbor steel structures remain unclear warranting their study under controlled experimental tidal conditions. Initial stimulation of marine microbial consortia by a pulse of organic matter resulted in localized corrosion

Automated-process gas-chromatograph system for use in accelerated corrosion testing of HTGR core-support posts

International Nuclear Information System (INIS)

Harper, R.E.; Herndon, P.G.

1982-01-01

An automated-process gas chromatograph is the heart of a gaseous-impurities-analysis system developed for the Oak Ridge National Laboratory Core Support Performance Test, at which graphite core-support posts for high-temperature gas-cooled fission reactors are being subjected to accelerated corrosion tests under tightly controlled conditions of atmosphere and temperature. Realistic estimation of in-core corrosion rates is critically dependent upon the accurate measurement of low concentrations of CO, CO 2 , CH 4 , H 2 , and O 2 in the predominantly helium atmosphere. In addition, the capital and labor investment associated with each test puts a premium upon the reliability of the analytical system, as excessive downtime or failure to obtain accurate data would result in unacceptable costs and schedule delays. After an extensive survey of available measurement techniques, gas chromatography was chosen for reasons of accuracy, flexibility, good-performance record, and cost

Flow accelerated corrosion and life management of the secondary circuit of the Embalse nuclear power plant

International Nuclear Information System (INIS)

Chocron, Mauricio; La Gamma, Ana M.; Fernandez, Narciso; Moyano, Ricardo; Schiersmann, Christian; Ovando, Luis E.; Sainz, Ricardo A.; Keitelman, Alberto

2003-01-01

Flow accelerated corrosion is a matter of concern in secondary circuits of nuclear power plants as well as in fossil fired plants. It contributes to the piping wall thinning and to the corrosion products transport to the steam generators. Because it is a generalized corrosion phenomena, could address to extensive failures. In that sense the plants conduct extensive programs of surveillance of piping degradation. Because the problem involves many variables like alloys, water chemistry and hydrodynamics several models have been proposed in the literature. In the present paper the variables have been organized in a spreadsheet which allows the calculation of normalized risk factors. (author)

A study on the flow-accelerated corrosion characteristics of galvanically coupled dissimilar metals

International Nuclear Information System (INIS)

Choi, Yoon Seok; Kim, Jung Gu

2002-01-01

The flow-accelerated corrosion characteristics of a carbon steel(CS) coupled to stainless steel(SS) were investigated in deaerated alkaline-chloride solutions with velocities (0, 0.2, 0.4 and 0.6 m/s), pH (8, 9 and 10) and temperatures (25, 50 and 75 .deg. C). The electrochemical properties of specimens were investigated by potentiodynamic test and galvanic corrosion test using RCE (Rotating Cylinder Electrode). CS did not show passive behavior while SS show passive behavior in the alkaline-chloride solution. Galvanic corrosion tests were conducted as a function of flow velocities, pH and temperature. The galvanic current density increases with increasing flow velocity and temperature, but decreased with increasing pH. Flow velocity had a small effect on the galvanic current density at 25 .deg. C, whereas the flow velocity increased galvanic current density significantly at 50 and 75 .deg. C. This might be due to the increased solubility of magnetite at the higher temperature

Identification and control of factors influencing flow-accelerated corrosion in HRSG units using computational fluid dynamics modeling, full-scale air flow testing, and risk analysis

Energy Technology Data Exchange (ETDEWEB)

Pietrowski, Ronald L. [The Consolidated Edison Company of New York, Inc., New York, NY (United States)

2010-11-15

In 2009, Consolidated Edison's East River heat recovery steam generator units 10 and 20 both experienced economizer tube failures which forced each unit offline. Extensive inspections indicated that the primary failure mechanism was flow-accelerated corrosion (FAC). The inspections revealed evidence of active FAC in all 7 of the economizer modules, with the most advanced stages of degradation being noted in center modules. Analysis determined that various factors were influencing and enabling this corrosion mechanism. Computational fluid dynamics and full-scale air flow testing showed very turbulent feedwater flow prevalent in areas of the modules corresponding with the pattern of FAC damage observed through inspection. It also identified preferential flow paths, with higher flow velocities, in certain tubes directly under the inlet nozzles. A FAC risk analysis identified more general susceptibility to FAC in the areas experiencing damage due to feedwater pH, operating temperatures, local shear fluid forces, and the chemical composition of the original materials of construction. These, in combination, were the primary root causes of the failures. Corrective actions were identified, analyzed, and implemented, resulting in equipment replacements and repairs. (orig.)

Corrosion of type 304L stainless steel in boiling dilute neptunium nitrate solution

International Nuclear Information System (INIS)

Motooka, Takafumi; Kiuchi, Kiyoshi

2003-01-01

Corrosion of type 304L stainless steel in nitric acid solution containing neptunium was studied under immersion and heat-transfer condition. Corrosion rates of stainless steel were obtained by the weight loss measurement and the quantitative analysis of metallic ions dissolved in solution. The surface morphology was observed by scanning electron microscopy. The corrosion acceleration mechanism was investigated by polarization measurement and spectrophotometry. The corrosion rate in boiling 9M nitric acid was accelerated by addition of neptunium. The corrosion of stainless steel was promoted under heat-transfer condition compared to immersion condition. In polarization measurements, the cathodic current was increased by addition of neptunium. Spectrophotometric measurements showed the oxidization of neptunium in boiling nitric acid. It was suggested that the accelerated corrosion in nitric acid solution containing neptunium was caused by re-oxidation of neptunium. (author)

Thermodynamic analysis of salt corrosion of titanium alloys

International Nuclear Information System (INIS)

Travkin, V.V.; Pshirkov, V.F.; Kolachev, B.A.

1979-01-01

About 200 possible chemical reactions of metals, salts and oxides (in a solid state) with water (in a vapour state), and with gases (O 2 , Cl 2 , HCl) were studied by the thermodynamic analysis to elucidate a chemical nature of processes taking place at salt corrosion of titanium alloys (VT22, VT6 and VT16). Temperature dependences of isobaric-isothermic potential were considered to reveal a possibility of spontaneous course and direction of reactions as well as to obtain a comparative estimate of the probability of their pro-cedure. Thermodynamically possible schemes of the chemism of titanium alloy salt corrosion are proposed. Complex che-mical reactions take place in the presence of salt, moisture and oxygen of air on the surface of the alloys. The reactions proceed with the formation of titanium and alloying component chlorides, free chlorine and hydrogen. The free chlorine or HCl are released during pyrohydrolysis and oxidation of chlo-rides. The former ones interact with the alloy with the formation of salts, and hydrogen may be absorbed by the metal and cause embrittlement. Chlorides on the metal surface accelerate the chlorination process. NaCl acts as a cata-lyst. The determination of salt corrosion products has confirmed the process mechanism proposed

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Application of nano-structured coatings to mitigate flow-accelerated corrosion in secondary pipe systems of nuclear power plants

International Nuclear Information System (INIS)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Kim, Ji Hyun

2014-01-01

Carbon steel is widely used as a structural material in secondary pipe systems. However, the passivity of carbon steel is not sufficient for protection in secondary water chemistry with a very fast-flowing fluid because of the dissolution of ferrous and magnetite ions and surface friction at the interface of the coolant and pipe surface. There have been many efforts to mitigate flow-accelerated corrosion through adoption of advanced water chemistries such as optimized dissolve oxygen (DO) concentration and temperature, as well as usage of new additives such as monoethanol amine (ETA) to adjust pH. However, these mitigation techniques pose certain challenges relating to the compatibility of new water chemistries with the steam generator, the thermal efficiency of the secondary side, etc. In this study, to improve the passivity of carbon steel, nanostructured coatings especially nanoparticle-enhanced surface coatings were adopted to improve resistance to corrosion and wear. Nanoparticles in the coating matrix help decrease the electrochemical potential compared coatings without nanoparticles, and thus help improve the mechanical properties, especially hardness, through precipitation. In other words, nanoparticle-enhanced surface coatings have the potential to mitigate flow-accelerated corrosion in secondary pipe systems. As candidate coatings, TiO 2 - and SiC-enhanced electrolytic and electroless nickel plating and Fe-Cr-W amorphous metallic coatings (AMC) were selected by acquiring the Pourbaix diagram with thermodynamic calculations. Both TiO 2 and SiC show a stable state in secondary water chemistry, and it is estimated that Fe-Cr-W can be applied to secondary water chemistry because it has a similar chemical composition to carbon steel. Electron microscopic analysis results with scanning electron microscopy (SEM) and tunneling electron microscopy (TEM) show the distribution of TiO 2 nanoparticles in the nickel matrix coating layer, whereas the SiC nanoparticles

Estimation of elastic modulus of reinforcement corrosion products using inverse analysis of digital image correlation measurements for input in corrosion-induced cracking model

DEFF Research Database (Denmark)

Pease, Bradley Justin; Michel, Alexander; Thybo, Anna Emilie A.

2012-01-01

A combined experimental and numerical approach for estimating the elastic modulus of reinforcement corrosion products is presented. Deformations between steel and mortar were measured using digital image correlation during accelerated corrosion testing at 100 μA/cm2 (~1.16 mm/year). Measured defo...

Corrosion studies on PREPP waste form

International Nuclear Information System (INIS)

Welch, J.M.; Neilson, R.M. Jr.

1984-05-01

Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

Influence of microstructure on the accelerated corrosion in Zr-Nb alloys

International Nuclear Information System (INIS)

Muller, S; Lanzani, L

2012-01-01

The influence of microstructure on the accelerated corrosion of Zr-1%Nb and Zr-2.5%Nb (CANDU's pressure tube material) has been studied. The behavior of Zircaloy-4 was also studied in order to compare the Zr-Nb alloys with an alloy that does not have niobium as an alloying element. The corrosion tests were carried out in LiOH 0.1M at 340 o C, in LiOH 1M at the same temperature and in steam at 400 o C. The results showed that the behavior of Zr-Nb alloys in steam at 400 o C is similar to that of Zircaloy-4 in this medium. However, Zr-Nb alloys are more sensitive than Zircaloy-4 to the presence of LiOH. The results suggest that the niobium concentration in the matrix is the parameter that defines the oxidation rate in Zr-Nb alloys, while the presence of second phases in these alloys (β--Zr/β-Nb/Zr-Nb-Fe) could be related with the growth of non-protective oxides in LiOH solutions. In LiOH 1M, the corrosion resistance of Zr-Nb alloys is similar to that of Zircaloy-4, except for the Zr-1Nb martensitic material which showed a sharp increase in the oxidation rate in this medium (author)

Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

2009-04-30

The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

An acceleration test for stress corrosion cracking using humped specimen

International Nuclear Information System (INIS)

Kamaya, Masayuki; Fukumura, Takuya; Totsuka, Nobuo

2003-01-01

By using the humped specimen, which is processed by the humped die, in the slow strain rate technique (SSRT) test, fracture facet due to stress corrosion cracking (SCC) can be observed in relatively short duration. Although the cold work and concentrated stress and strain caused by the characteristic shape of the specimen accelerate the SCC, to date these acceleration effects have not been examined quantitatively. In the present study, the acceleration effects of the humped specimen were examined through experiments and finite element analyses (FEA). The experiments investigated the SCC of alloy 600 in the primary water environment of a pressurized water reactor. SSRT tests were conducted using two kinds of humped specimen: one was annealed after hump processing in order to eliminate the cold work, and the other was hump processed after the annealing treatment. The work ratio caused by the hump processing and stress/strain conditions during SSRT test were evaluated by FEA. It was found that maximum work ratio of 30% is introduced by the hump processing and that the distribution of the work ratio is not uniform. Furthermore, the work ratio is influenced by the friction between the specimen and dies as well as by the shape of dies. It was revealed that not only the cold work but also the concentrated stress and strain during SSRT test accelerate the crack initiation and growth of the SCC. (author)

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion

Directory of Open Access Journals (Sweden)

Dereje Homa

2017-01-01

Full Text Available The effect of Cr(VI pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI with concomitant deposition of Cr(III under pH control. A significant (P = 0.05 increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI is reduced to a stable, immobile, and insoluble Cr(III accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion.

Science.gov (United States)

Homa, Dereje; Haile, Ermias; Washe, Alemayehu P

2017-01-01

The effect of Cr(VI) pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III) deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI) with concomitant deposition of Cr(III) under pH control. A significant ( P = 0.05) increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI) is reduced to a stable, immobile, and insoluble Cr(III) accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Recognition and Analysis of Corrosion Failure Mechanisms

Directory of Open Access Journals (Sweden)

Steven Suess

2006-02-01

Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

Effect of water chemistry improvement on flow accelerated corrosion in light-water nuclear reactor

International Nuclear Information System (INIS)

Sugino, Wataru; Ohira, Taku; Nagata, Nobuaki; Abe, Ayumi; Takiguchi, Hideki

2009-01-01

Flow Accelerated Corrosion (FAC) of Carbon Steel (CS) piping has been one of main issues in Light-Water Nuclear Reactor (LWRs). Wall thinning of CS piping due to FAC increases potential risk of pipe rupture and cost for inspection and replacement of damaged pipes. In particular, corrosion products generated by FAC of CS piping brought steam generator (SG) tube corrosion and degradation of thermal performance, when it intruded and accumulated in secondary side of PWR. To preserve SG integrity by suppressing the corrosion of CS, High-AVT chemistry (Feedwater pH9.8±0.2) has been adopted to Tsuruga-2 (1160 MWe PWR, commercial operation in 1987) in July 2005 instead of conventional Low-AVT chemistry (Feedwater pH 9.3). By the High-AVT adoption, the accumulation rate of iron in SG was reduced to one-quarter of that under conventional Low-AVT. As a result, a tendency to degradation of the SG thermal efficiency was improved. On the other hand, it was clarified that High-AVT is ineffective against Flow Accelerated Corrosion (FAC) at the region where the flow turbulence is much larger. By contrast, wall thinning of CS feed water pipes due to FAC has been successfully controlled by oxygen treatment (OT) for long time in BWRs. Because Magnetite film formed on CS surface under AVT chemistry has higher solubility and porosity in comparison with Hematite film, which is formed under OT. In this paper, behavior of the FAC under various pH and dissolved oxygen concentration are discussed based on the actual wall thinning rate of BWR and PWR plant and experimental results by FAC test-loop. And, it is clarified that the FAC is suppressed even under extremely low DO concentration such as 2ppb under AVT condition in PWR. Based on this result, we propose the oxygenated water chemistry (OWC) for PWR secondary system which can mitigate the FAC of CS piping without any adverse effect for the SG integrity. Furthermore, the applicability and effectiveness of this concept developed for FAC

Assessment of CANDU feeders subject to flow accelerated corrosion

Energy Technology Data Exchange (ETDEWEB)

Iyer, S. [Atomic Energy of Canada Ltd., Mississauga, Ontario (Canada); Slade, J.P. [New Brunswick Power, Point Lepreau Generating Station, Lepreau, New Brunswick (Canada)

2003-07-01

{sub 2} and C{sub 2} stress indices provided in NB-3680 of the ASME Code are generally conservative. More realistic values can be obtained by detailed finite element analysis of the feeder bends, which can be used in meeting the requirements of NB-3650. If the predicted minimum wall thickness is below 90% of the pressure based thickness value of NB-3641, a detailed finite element analysis of the thinned feeder bend is undertaken to qualify the feeder as per the rules of NB-3221 to meet the pressure design requirements as per NB-3324. This means the requirements of NB-3221 are satisfied for design loading. In addition to the requirements of NB-3224, the requirements of NB-3650 are satisfied for design and all service loading conditions (Level A, B, C and D). The aforementioned methodology is used to reassess the structural integrity of CANDU feeders that are subjected to Flow Accelerated Corrosion. In the event, the feeders do not meet the requirements as mentioned above, repair or rework is recommended. (author)

Analysis of 14C-bearing compounds released by the corrosion of irradiated steel using accelerator mass spectrometry.

Science.gov (United States)

Cvetković, B Z; Salazar, G; Kunz, D; Szidat, S; Wieland, E

2018-06-25

The combination of ion chromatography (IC) with accelerator mass spectrometry (AMS) was developed to determine the speciation of 14C-(radiocarbon) bearing organic compounds in the femto to pico molar concentration range. The development of this compound-specific radiocarbon analysis (CSRA) of carboxylic acids is reported and the application of the method on a leaching solution from neutron-irradiated steel is demonstrated. The background and the dynamic range of the AMS-based method were quantified. On using 14C-labelled standards, the measurements demonstrate the repeatability of the analytical method and the reproducible recovery of the main target carboxylic acids (i.e., acetate, formate, malonate, and oxalate). The detection limit was determined to be in the mid fmol 14C per L level while the dynamic range of the analytical method covers three orders of magnitude from the low fmol to the mid pmol 14C per L level. Cross contamination was found to be negligible during IC fractionation and was accounted for during eluate processing and 14C detection by AMS. The 14C-bearing carboxylates released from an irradiated steel nut into an alkaline leaching solution were analysed using the CSRA-based analytical method with the aim to check the applicability of the approach and develop appropriate sample preparation. The concentrations of 14C-bearing formate and acetate, the main organic corrosion products, were at a low pmol 14C per L level for convenient dimensions of the alkaline leaching experiment which demonstrates that compound-specific 14C AMS is an extremely sensitive analytical method for analysing 14C-bearing compounds. The content of total organic 14C in solution (TO14C) determined by the direct measurement of an aliquot of the leaching solution agrees well with the sum of the 14C concentrations of the individual carboxylates within the uncertainty of the data. Furthermore, the TO14C content is in good agreement with the calculated value using the corrosion rate

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-01-01

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH)3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet. PMID:28793549

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions.

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-09-10

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu₂O film increased gradually. Its corrosion product was Cu₂(OH)₃Cl, which increased in quantity over time. Cl - was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e. , dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Directory of Open Access Journals (Sweden)

Bo Sun

2015-09-01

Full Text Available This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss, degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Methodology and measures for preventing unacceptable flow-accelerated corrosion thinning of pipelines and equipment of NPP power generating units

Science.gov (United States)

Tomarov, G. V.; Shipkov, A. A.; Lovchev, V. N.; Gutsev, D. F.

2016-10-01

Problems of metal flow-accelerated corrosion (FAC) in the pipelines and equipment of the condensate- feeding and wet-steam paths of NPP power-generating units (PGU) are examined. Goals, objectives, and main principles of the methodology for the implementation of an integrated program of AO Concern Rosenergoatom for the prevention of unacceptable FAC thinning and for increasing operational flow-accelerated corrosion resistance of NPP EaP are worded (further the Program). A role is determined and potentialities are shown for the use of Russian software packages in the evaluation and prediction of FAC rate upon solving practical problems for the timely detection of unacceptable FAC thinning in the elements of pipelines and equipment (EaP) of the secondary circuit of NPP PGU. Information is given concerning the structure, properties, and functions of the software systems for plant personnel support in the monitoring and planning of the inservice inspection of FAC thinning elements of pipelines and equipment of the secondary circuit of NPP PGUs, which are created and implemented at some Russian NPPs equipped with VVER-1000, VVER-440, and BN-600 reactors. It is noted that one of the most important practical results of software packages for supporting NPP personnel concerning the issue of flow-accelerated corrosion consists in revealing elements under a hazard of intense local FAC thinning. Examples are given for successful practice at some Russian NPP concerning the use of software systems for supporting the personnel in early detection of secondary-circuit pipeline elements with FAC thinning close to an unacceptable level. Intermediate results of working on the Program are presented and new tasks set in 2012 as a part of the updated program are denoted. The prospects of the developed methods and tools in the scope of the Program measures at the stages of design and construction of NPP PGU are discussed. The main directions of the work on solving the problems of flow-accelerated

Effect of flow conditions on flow accelerated corrosion in pipe bends

International Nuclear Information System (INIS)

Mazhar, H.; Ching, C.Y.

2015-01-01

Flow Accelerated Corrosion (FAC) in piping systems is a safety and reliability problem in the nuclear industry. In this study, the pipe wall thinning rates and development of surface roughness in pipe bends are compared for single phase and two phase annular flow conditions. The FAC rates were measured using the dissolution of test sections cast from gypsum in water with a Schmidt number of 1280. The change in location and levels of maximum FAC under single phase and two phase flow conditions are examined. The comparison of the relative roughness indicates a higher effect for the surface roughness in single phase flow than in two phase flow. (author)

Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

2011-10-15

The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

Impact of flow accelerated corrosion (FAC) on feeder refurbishment planning

International Nuclear Information System (INIS)

Jyrkama, M.; Pandey, M.

2010-01-01

Feeder wall thinning due to flow accelerated corrosion (FAC) may result in a large number of feeder replacements in the future. In this study, the process of FAC is modelled using a probabilistic approach and used to predict the expected number of degraded feeders and their replacements in the future. Because of the high cost associated with feeder replacements, it may be optimal to replace the entire feeder population during a single refurbishment outage when the unit cost of replacement is likely to be less. The results of this study demonstrate, however, that the unit cost of feeder replacement must be sufficiently lower than the standard replacement cost and the refurbishment performed at an optimal time to realize the economic benefits associated with the refurbishment. (author)

Flow Accelerated Corrosion: Effect of Water Chemistry and Database Construction

Energy Technology Data Exchange (ETDEWEB)

Lee, Eun Hee; Kim, Kyung Mo; Lee, Gyeong Geun; Kim, Dong Jin [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Flow accelerated corrosion (FAC) of carbon steel piping in pressurized water reactors (PWRs) has been a major issue in nuclear industry. Severe accidents at Surry Unit 2 in 1986 and Mihama Unit 3 in 2004 initiated the world wide interest in this area. FAC is a dissolution process of the protective oxide layer on carbon steel or low-alloy steel when these parts are exposed to flowing water (single-phase) or wet steam (two-phase). In a single-phase flow, a scalloped, wavy, or orange peel and in a two-phase flow, tiger striping is observed, respectively. FAC is affected by many parameters, like material composition, pH, dissolved oxygen (DO), flow velocity, system pressure, and steam quality. This paper describes the water chemistry factors influencing on FAC and the database is then constructed using literature data. In order to minimize FAC in NPPs, the optimal method is to control water chemistry parameters. However, quantitative data about FAC have not been published for proprietary reason even though qualitative behaviors of FAC have been well understood. A database was constructed using experimental data in literature. Accurate statistical analysis will be performed using this database to identify the relationship between the FAC rate and test environment.

Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

International Nuclear Information System (INIS)

Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

2004-01-01

Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

Microbiologically influenced corrosion of carbon steel in the presence of sulphate reducing bacteria

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Mihalache, M.; Laurentiu, P.

2016-01-01

Sulphate-reducing bacteria (SRB) are the most important organisms in microbiologically induced corrosion. In this context, the paper presents an assessment (by experimental tests) of the behaviour of carbon steel samples (SA106gr.B) in SRB media. Some of samples were immersed in microbial environment in order microbiological analysis of their surface and another part was used to perform accelerated electrochemical tests to determine electrochemical parameters for the system carbon steel / microbial medium (corrosion rate, the polarization resistance of the surface, susceptibility to pitting corrosion). The surfaces of the tested samples were analyzed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. The correlation of all results confirmed that SRB accelerated the localized corrosion of the surfaces of SA 106gr.B carbon steel. (authors)

Redox conditions effect on flow accelerated corrosion: Influence of hydrazine and oxygen

Energy Technology Data Exchange (ETDEWEB)

Bouvier, O. de [EDF, R and D Div., Moret sur Loing (France); Bouchacourt, M. [EDF, Engineering and Service Div., Villeurbanne (France); Fruzzetti, K. [EPRI, Science and Technology Div., Palo Alto, CA (United States)

2002-07-01

Flow accelerated corrosion (FAC) of carbon steels has been studied world-wide for more than twenty years and is now fairly well understood. The influence of several parameters like water chemistry (i.e. pH and oxygen content), temperature, hydrodynamic or mass transfer conditions (i.e. flow velocity, geometry, steam quality..) and steel composition on the corrosion kinetics has been demonstrated both theoretically and experimentally. However, the effect of a reducing environment and variable redox conditions have not yet been fully explored. It's well known that a reducing environment is effective in increasing the resistance of steam generator tubing to intergranular attack / stress corrosion cracking (IGA/SCC) and pitting. In that way, secondary water chemistry specifications have been modified from low hydrazine to high hydrazine chemistry in the steam-water circuit. Nevertheless, increasing hydrazine levels up to 200 {mu}g/kg could have a detrimental effect by potentially enhancing the FAC process. Moreover, in order to have a complete understanding of the possible impact of the water chemistry environment it is also important to consider the impact of redox conditions during shutdowns (cold and/or hot shutdowns) and start up periods when aerated water injections are made to maintain a constant water level in the Steam Generators from the auxiliary feedwater circuit. Therefore, a common EDF and EPRI R and D effort has been recently carried out to study the effects of hydrazine and oxygen on FAC. The results are presented as follows. (authors)

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Influence of corrosion layers on quantitative analysis

International Nuclear Information System (INIS)

Denker, A.; Bohne, W.; Opitz-Coutureau, J.; Rauschenberg, J.; Roehrich, J.; Strub, E.

2005-01-01

Art historians and restorers in charge of ancient metal objects are often reluctant to remove the corrosion layer evolved over time, as this would change the appearance of the artefact dramatically. Therefore, when an elemental analysis of the objects is required, this has to be done by penetrating the corrosion layer. In this work the influence of corrosion was studied on Chinese and Roman coins, where removal of oxidized material was possible. Measurements on spots with and without corrosion are presented and the results discussed

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

Energy Technology Data Exchange (ETDEWEB)

Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

2007-03-15

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

International Nuclear Information System (INIS)

Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

2007-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Local effects in flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2006-01-01

'Full text:' There is enough evidence that flow conditions play the dominant role locally in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, which can be low or high, flow conditions determine the local distribution of wall thinning. This relationship is not new and recent accurate measurements of FAC rate of a plant feeder bend confirm that the relationship between flow local conditions expressed by local mass transfer coefficient and FAC rate in CANDU feeder bends is close. There is also a lot of other direct and indirect, experimental and laboratory evidence about this relationship. This knowledge can be useful for minimizing inspection, predicting new locations for inspection, predicting the location with the highest FAC rate for a given piping component, e.g., feeder element, and determining what components or feeders and to what extent they should be replaced. It applies also to heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local flow parameters. For FAC, the most important flow parameter is mass transfer coefficient. The mass transfer coefficient describes the intensity of the transport of corrosion products from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate. It could also be used in planning experiments because time-varying surface roughness can explain the time-dependence of FAC rates. The paper presents plant and laboratory evidence about the relationship. In addition, it shows correlations for mass transfer coefficient in components that are highly susceptible to FAC. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Corrosion of high-density sintered tungsten alloys. Part 1

International Nuclear Information System (INIS)

Batten, J.J.; McDonald, I.G.; Moore, B.T.; Silva, V.M.

1988-10-01

The corrosion behaviour of four tungsten alloys has been evaluated through weight loss measurements after total immersion in both distilled water insight into the mechanism of corrosion was afforded by an examination of the and 5% sodium chloride solutions. Some insight the mechanism of corrosion was afforded by using the Scanning Electron Microscopy and through an analysis of the corrosion products. Pure tungsten and all the alloys studied underwent corrosion during the tests, and in each case the rare of corrosion in sodium chloride solution was markedly less than that in distilled water. A 95% W, 3.5% Ni, 1.5% Fe alloy was found to be the most corrosion resistant of the alloys under the experimental conditions. Examination of the data shows that for each of the tests, copper as an alloying element accelerates corrosion of tungsten alloys. 9 refs., 7 tabs., 12 figs

Flow accelerated corrosion and erosion-corrosion of RAFM steel in liquid breeders

International Nuclear Information System (INIS)

Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio

2010-11-01

Corrosion experiments for RAFM, JLF-1 steel (Fe-9Cr-2w-0.1C) in 3types of flowing liquid breeders (i.e. Li, Pb-17Li and Flinak) were performed at the same conditions, and the compatibility was compared with each other. The weight loss of the specimens in the fluids was evaluated by the corrosion model based on mass transfer. The model can be applied to different test systems with different quantity of liquid breeders and different surface area of the systems. The flow enhanced the dissolution of element of the steel in the fluids. The mechanism of an erosion-corrosion in the liquid breeders was the peeling off of the corroded steel surface by the flow. (author)

Simulation of corrosion product activity in ion- exchanger of PWR under acceleration of corrosion and flow rate perturbations

International Nuclear Information System (INIS)

Mirza, N.M.; Mirza, S.M.; Rafique, M.

2005-01-01

In this paper computer code developed earlier by the authors (CPAIR-P) has been employed to compute corrosion product activity in PWRs for flow rate perturbations. The values of radioactivity in ion exchanger of Pressurized Water Reactor (PWR) under normal and flow rate perturbation conditions have been calculated. For linearly accelerating corrosion rates, activity saturates for removal rate of 600 cm/sup 3// s in primary coolant of PWR. A higher removal rate of 750 cm/sup 3// s was selected for which the saturation value is sufficiently low (0. 28 micro Ci/cm/sup 3/). Simulation results shows that the Fe/sup 59/ Na/sup 24/, Mo/sup 99/, Mn/sup 56/ reaches saturation values with in about 700 hours of reactor operation. However, Co/sup 58/ and Co/sup 60/ keep on accumulating and do not saturate with in 2000 hours of these simulation time. When flow rate is decreased by 10% of rated flow rate after 500 hours of reactor operation, a dip in activity is seen, which reaches to the value of 0.00138 micro Ci cm/sup -3/ then again it begins to rise and reaches saturation value of 0.00147 cm/sup 3//s. (author)

Flow-accelerated corrosion in nuclear power plants: application of CHECWORKS at Darlington

International Nuclear Information System (INIS)

Schefski, C.; Pietralik, J.; Dyke, T.; Lewis, M.

1995-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC) concerns in the secondary side, was applied to supplement and improve the existing FAC program at Darlington NGS. The database created for the station contains the Heat Balance Diagram, susceptible-to FAC secondary side systems, ultrasonic inspection data, drawings and pictures. The distribution of hot pH and oxygen within the secondary side was calculated and components were ranked by wear rate. The predicted wear rates are relatively small, mainly because of the favourable water chemistry. It was demonstrated that the package is a very useful tool complementing the existing In-Service Inspection program. (author)

Corrosion potential analysis system

Science.gov (United States)

Kiefer, Karl F.

1998-03-01

Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

Recognition and Analysis of Corrosion Failure Mechanisms

OpenAIRE

Steven Suess

2006-01-01

Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, materi...

Pitting Corrosion Topography Characteristics and Evolution Laws of LC4 Aluminum Alloy in Service Environment

Directory of Open Access Journals (Sweden)

LIU Zhiguo

2017-08-01

Full Text Available Aircraft aluminum alloy is easy to initiate pitting corrosion in the service environment, the pitting corrosion topography characteristics could directly affect the fatigue mechanical property of structure material. In order to obtain the pitting corrosion topography characteristics of LC4 aluminum alloy in the service environment, the accelerated corrosion test was carried out along the accelerated corrosion test environment spectrum which imitated the service environment spectrum, and the corrosion topography characteristic parameters of corrosion pit depth H,corrosion pit surface length L and corrosion pit surface width W were defined respectively. During the corrosion test process,the three parameters of typical corrosion pit were successively measured in different equivalent corrosion years for obtaining the corrosion pit damage size data, then the data were analysed through the statistics method and fractal theory. Further more in order to gain the pit topography characteristics in the same equivalent corrosion year and the topography evolution laws during different equivalent corrosion years were gained. The analysis results indicate that LC4 aluminum alloy corrosion pit topography characteristics in the service environment include the following:firstly, the pit topography characteristic parameters conform to the lognormal distributions in the same equivalent corrosion years; secondly,the pit topography characteristic parameters gradually reflect the fractal feature in accordance with the equivalent corrosion year increment, and the pits tend to be shallow, long and moderate wide topography character.

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2008-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

2007-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Corrosion test by low-temperature coal tar

Energy Technology Data Exchange (ETDEWEB)

Ando, S; Yamamoto, S

1952-01-01

Corrosive actions of various fractions of low-temperature coal tar against mild steel or Cr 13-steel were compared at their boiling states. Corrosions became severe when the boiling points exceeded 240/sup 0/. The acidic fractions were more corrosive. In all instances, corrosion was excessive at the beginning of immersion testing and then gradually became mild; boiling accelerated the corrosion. Cr 13-steel was corrosion-resistant to low-temperature coal-tar fractions.

Moessbauer Characterization of Rust Obtained in an Accelerated Corrosion Test

International Nuclear Information System (INIS)

Garcia, K. E.; Morales, A. L.; Arroyave, C. E.; Barrero, C. A.; Cook, D. C.

2003-01-01

We have performed drying-humectation cyclical processes (CEBELCOR) on eight A36 low carbon steel coupons in NaCl solutions containing 1x10 -2 M and 1x10 -1 M concentrations. The main purpose of these experiments is to contribute to the understanding of the conditions for akaganeite formation. Additionally, and with the idea to perform a complete characterization of the rust, this work also considers the formation of other iron oxide phases. The corrosion products were characterized by Moessbauer spectroscopy and X-ray diffraction techniques. Gravimetric analysis demonstrates that the coupons presented high corrosion rates. Magnetite/maghemite was common in the rust stuck to the steel surface, whereas akaganeite was present only in traces. In the rust collected from the solutions, i.e., the rust that goes away from the metal surface easily, a magnetite/maghemite was not present and akaganeite showed up in larger quantities. These results support the idea that high concentrations of Cl - ions are required for the akaganeite formation. We concluded that akaganeite is not easily bonded to the rust layer; this may lead to the formation of a less protective rust layer and to higher corrosion rates.

Corrosion behavior of zinc-nickel alloy electrodeposited coatings

Energy Technology Data Exchange (ETDEWEB)

Fabri Miranda, F.J. [USIMINAS, Ipatinga, Minas Gerais (Brazil); Margarit, I.C.P.; Mattos, O.R.; Barcia, O.E. [UFRJ, Rio de Janeiro (Brazil); Wiart, R. [Univ. Pierre et M. Curie, Paris (France)

1999-08-01

Various types of zinc-electrocoated steel sheets are used to improve the durability of car bodies. Among these coatings, the Zn-Ni alloy has higher corrosion resistance than pure Zn, as well as better welding and painting properties. The corrosion mechanism of the Zn-Ni alloy has been investigated mainly on the basis of accelerated tests and electrochemical measurements. There are few data about long-term corrosion tests. In the present study, the behavior of unpainted Zn-Ni alloy coated steel was studied during 3 years of exposure in industrial and marine environments. Electrochemical impedance spectroscopy (EIS) and surface analysis (scanning electron microscopy [SEM] and Auger electron spectroscopy [AES]) were the experimental techniques used. Long-term atmospheric corrosion mechanism of Zn-Ni coatings was discussed and compared with that proposed based on short-term tests.

Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

International Nuclear Information System (INIS)

Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel; Kittel, Jean; Grosjean, Francois; Ropital, Francois

2014-01-01

High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C 4 H 10 + H 2 + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.; Takiguchi, H.

2009-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. It is considered that solubility is the most important factor to determine the effect of water chemistry on FAC. In the present study, effect of specific oxide on FAC rate was studied from the thermodynamic solubility of iron. The effects of temperature and pH on the iron solubility were evaluated by taking into consideration hydrolysis reactions of ferrous iron, dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and charge balance. The correlation between the iron solubility and FAC behavior was evaluated by using the normalized mass transfer coefficient. It is clarified that the product of iron solubility equilibrated with Fe 3 O 4 and normalized mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate presence of magnetite on the surface of carbon steel. Diffusion of iron from the saturated layer determines the FAC rate from water chemistry aspect. (author)

Investigation of surface oxide morphology in SG feedwater pipes and study of its influence on flow accelerated corrosion rate

International Nuclear Information System (INIS)

Qiu, G.; Alos-Ramos, O.; Monchecourt, D.; Mansour, C.; Delaunay, S.; Trevin, S.

2015-01-01

Flow accelerated corrosion (FAC) affects carbon steel components in the secondary circuits of PWR plants. The mandatory use of the prediction tool BRT-CICERO in all its PWR plants enables EDF to perform efficient inspections programs and minimize the number of leaks in the secondary circuits. Due to the operating conditions, SG feedwater flow regulation (ARE) circuits can be affected by FAC phenomenon. Thickness loss has been reported by several plants during the last 10 years, although significant damage by FAC remains very rare. This paper describes the surface features observed on an ARE straight tube that has orange peel pattern with thickness loss on the one half of its inner surface and a thick fouling layer without much thickness loss on the other. An analysis of the oxide porosity and structure by SEM investigation has been carried out. The origin of fouling layer and its behavior in the ARE circuits environment (oxide solubility, flow stability/turbulence) have been discussed. Finally by comparing with the classic FAC models, an attempt of correlation between the presence of the fouling layer and the lower corrosion rate is proposed. (authors)

The marine corrosion program developed by Nuclebras

International Nuclear Information System (INIS)

Moreira, P.A.P.; Quinan, M.A.

1986-01-01

A marine corrosion program is being developed by NUCLEBRAS and NUCLEN. This program consists in carrying out non-accelerated experiments in marine atmosphere, with immersion in sewater and laboratory accelerated tests. The purpose is to obtain a correlation between the corrosion rates observed in non-accelerated conditions and laboratory tests. Through these results it is inteded, only with laboratory tests, to estimate the bahavior of similar materials when tsted in similar marine atmosphereic conditions. Some aspects observed in the implementation of the program and some results so far obtained are discussed. (Author) [pt

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

Data Analysis and reduction in Hanford's corrosion monitoring systems

International Nuclear Information System (INIS)

EDGEMON, G.L.

1999-01-01

A project to improve the Hanford Site's corrosion monitoring strategy was started in 1995. The project is designed to integrate EN-based corrosion monitoring into the site's corrosion monitoring strategy. In order to monitor multiple tanks, a major focus of this project has been to automate the data collection and analysis process. Data collection and analysis from the early EN corrosion monitoring equipment (241-AZ-101 and 241-AN-107) was primarily performed manually by a trained operator skilled in the analysis of EN data. Thousands of raw data files were collected, manually sorted and stored. Further statistical analysis of these files was performed by manually stripping out data from thousands of raw data files and calculating statistics in a spreadsheet format. Plotting and other graphical display analyses were performed by manually exporting data from the data files or spreadsheet into another plotting or presentation software package. In 1999, an Amulet/PRP system was procured and employed on the 241-AN-102 corrosion monitoring system. A duplicate system was purchased for use on the upcoming 241-AN-105 system. A third system has been procured and will eventually be used to upgrade the 241-AN-107 system. The Amulet software has greatly improved the automation of waste tank EN data analysis. In contrast with previous systems, the Amulet operator no longer has to manually collect, sort, store, and analyze thousands of raw EN data files. Amulet writes all data to a single database. Statistical analysis, uniform corrosion rate, and other derived parameters are automatically calculated in Amulet from the raw data while the raw data are being collected. Other improvements in plotting and presentation make inspection of the data a much quicker and relatively easy task. These and other improvements have greatly improved the speed at which EN data can be analyzed in addition to improving the quality of the final interpretation. The increase in data automation offered

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

International Nuclear Information System (INIS)

Hyun, Youngmin; Kim, Heesan

2016-01-01

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

Energy Technology Data Exchange (ETDEWEB)

Hyun, Youngmin; Kim, Heesan [Hongik University, Sejong (Korea, Republic of)

2016-02-15

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

A Theoretical Model for Metal Corrosion Degradation

Directory of Open Access Journals (Sweden)

David V. Svintradze

2010-01-01

Full Text Available Many aluminum and stainless steel alloys contain thin oxide layers on the metal surface which greatly reduce the corrosion rate. Pitting corrosion, a result of localized breakdown of such films, results in accelerated dissolution of the underlying metal through pits. Many researchers have studied pitting corrosion for several decades and the exact governing equation for corrosion pit degradation has not been obtained. In this study, the governing equation for corrosion degradation due to pitting corrosion behavior was derived from solid-state physics and some solutions and simulations are presented and discussed.

Development of evaluation method on flow-induced vibration and corrosion of components in two-phase flow by coupled analysis. 2. Evaluation of corrosive conditions in cooling systems of nuclear power plants

International Nuclear Information System (INIS)

Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Katono, Kenichi; Ichikawa, Ryoko; Hotta, Koji

2007-01-01

In order to establish safety and reliable plant operation, it is required to forecast future troubles on structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious problems on plant operation. The models are divided into two parts, which are as follows. 1. Prediction model of future trouble on structural materials based on evaluation of corrosive conditions. 2. Evaluation model of wall thinning caused by flow accelerated corrosion. (author)

Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

Energy Technology Data Exchange (ETDEWEB)

Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

2015-10-15

In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

Effect of microcrystallization on pitting corrosion of pure aluminium

International Nuclear Information System (INIS)

Meng Guozhe; Wei Liyan; Zhang Tao; Shao Yawei; Wang Fuhui; Dong Chaofang; Li Xiaogang

2009-01-01

A microcrystalline aluminium film with grain size of about 400 nm was prepared by magnetron sputtering technique. Its corrosion behaviour was investigated in NaCl containing acidic solution by means of potentiodynamic polarization curves and electrochemical noise (EN). The polarization results indicated that the corrosion potential of the sample shifted towards more positive direction, while its corrosion current density decreased compared with that of pure coarse-grain Al. The EN analysis based on stochastic model demonstrated that there existed two kinds of effect of microcrystallization on the pitting behaviour of pure aluminium: (1) the rate of pit initiation is accelerated, (2) the pit growth process was impeded. This leads to the enhancement of pitting resistance for the microcrystallized aluminium.

Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

International Nuclear Information System (INIS)

Zhang Ruijin; Castel, Arnaud; Francois, Raoul

2010-01-01

This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

International Nuclear Information System (INIS)

Saji, Genn

2009-01-01

In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

Nondestructive study of corrosion by the analysis of diffused light

Science.gov (United States)

Hogert, Elsa N.; Landau, Monica R.; Marengo, Jose A.; Ruiz Gale, Maria F.; Gaggioli, Nestor G.; Paiva, Raul D., Jr.; Soga, Diogo; Muramatsu, Mikiya

1999-07-01

This work describes the application of mean intensity diffusion analysis to detect and analyze metallic corrosion phenomena. We present some new results in the characterization of the corrosion process using a model based in electroerosion phenomena. Valuable information is provided about surface microrelief changes, which is also useful for numerous engineering applications. The quality of our results supports the idea that this technique can contribute to a better analysis of corrosion processes, in particular in real time.

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.

2011-01-01

Flow accelerated corrosion (FAC) of the carbon steel is one of the most important subjects in the coolant systems of the power plants. FAC is influenced by the composition of the material, the flow condition, temperature, and the water chemistry conditions. It is considered that the solubility of iron (Fe) is the most important factor in the water chemistry parameters affecting FAC. In the present study, the effects of temperature and pH on the Fe solubility were evaluated in consideration of the hydrolysis reactions of the ferrous iron, the dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and the charge balance. The correlation between the Fe solubility and the FAC behavior was discussed. It has been suggested that the product of the Fe solubility equilibrated with Fe 3 O 4 and the mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate the presence of the magnetite on the surface of the carbon steel. Diffusion of the Fe from the saturated layer to the bulk solution determines the FAC rate from the water chemistry aspect.

On-line electrochemical monitoring of microbially influenced corrosion

International Nuclear Information System (INIS)

Dowling, N.J.E.; Stansbury, E.E.; White, D.C.; Borenstein, S.W.; Danko, J.C.

1989-01-01

Newly emerging electrochemical measurement techniques can provide on-line, non-destructive monitoring of the average corrosion rate and indications of localized pitting corrosion together with insight into fundamental electrochemical mechanisms responsible for the corrosion process. This information is relevant to evaluating, monitoring, understanding and controlling microbially influenced corrosion (MIC). MIC of coupons exposed in sidestream devices on site or in laboratory-based experiments, where the corrosion response is accelerated by exposure to active consortia of microbes recovered from specific sites, can be utilized to evaluate mitigation strategies. The average corrosion rates can be determined by small amplitude cyclic voltametry (SACV), and AC impedance spectroscopy (EIS). EIS can also give insight into the mechanisms of the MIC and indications of localized corrosion. Pitting corrosion can be detected non-destructively with open circuit potential monitoring (OCP). OCP also responds to bacterial biofilm activities such as oxygen depletion and other electrochemical activities. Utilizing these methods, accelerated tests can be designed to direct the selection of materials, surface treatments of materials, and welding filler materials, as well as the optimization of chemical and mechanical countermeasures with the microbial consortia recovered and characterized from the specific sites of interest

Effect of chlorides on the corrosion behaviour of mild steel

International Nuclear Information System (INIS)

Harada, Kazuyuki; Shimada, Minoru

1980-01-01

In PWR's steam generators, ''denting'' resulted from corrosion of support plate material, carbon steel is an important problem. The role of chlorides in corrosion acceleration of mild steel was studied. Corrosion tests were conducted at temperature from 100 0 C to 280 0 C in deaerated solutions of NaCl and MgCl 2 which are main content of sea water. 1) Solution of MgCl 2 was more corrosive than that of NaCl. The more increased in concentration of each chloride solution, the more corrosive in MgCl 2 soln. but the less corrosive in NaCl soln. 2) The rate of corrosion in the mixed solution of NaCl and MgCl 2 was governed by the concentration of MgCl 2 soln. The corrosion behaviour in sea water was suggested to be not controlled by NaCl but by MgCl 2 . 3) Acidification of MgCl 2 soln. could be evaluated by experiment at 100 0 C, the degree of acidification increased with increasing the concentration. However, the value of pH during corrosion was kept constant by the concentration of dissolved Fe 2+ ions. 4) The corrosion acceleration by MgCl 2 soln. was arised not only from acidification by the solution itself but from continuous supplementation of H + ions with the hydrolysis of dissolved Fe 2+ ions. This autocatalytic corrosion process not exhausting acid was characterized with the corrosion in closed system such as in crevice. In addition to acidification of MgCl 2 soln., the formation of non-protective magnetite film by Mg 2+ ion was estimated to be a reason of accelerated corrosion. (author)

Corrosion induced failure analysis of subsea pipelines

International Nuclear Information System (INIS)

Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

2017-01-01

Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

Relationship between Corrosion Level of Rebar Embedded in Concrete, Corrosion Potential and Current Density Measured by Non-destructive Test Method

International Nuclear Information System (INIS)

Chung, Lan; Cho, Seung Ho; Roh, Young Sook; Kim, Joong Koo

2004-01-01

The purpose of this study is to identify corrosion mechanism and develop qualitative measurement method of corrosion level. Fist of all, structural behavior of each different level of corrosion states have been evaluated. And mathematical models that can predict corrosion level in terms of electric potential and corrosion intensity are proposed. Corrosion rate in reinforcing bar was investigated in this study using accelerated corrosion method due to electric potential differences based on Faradays law. Total 288 measurement spots were designed in terms of corrosion rates, diameter of reinforcing bars, and concrete cover thickness. Corrosion current densities and corrosion potentials of concrete were measured on these specimens using Gecor device. This study suggested the relationship between corrosion levels, and measured electric current density as follows

Mass transfer effects in feeder flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2008-01-01

Flow conditions play a dominant role in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, flow conditions determine the local distribution of wall thinning. Recent plant data of feeders and laboratory tests confirms that there is a close relationship between local flow conditions, expressed by mass transfer coefficient, and FAC rate in CANDU feeder bends. The knowledge of local effects can be useful for minimizing the number of inspected components, predicting the location of the highest FAC rate for a given piping component, and determining what components or feeders should be replaced. A similar evaluation applies also to FAC in heat transfer equipment such as heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local mass transfer parameters. For FAC where the flow is dominant, the FAC rate is proportional to mass flux of ferrous ions. The mass flux is the product of the mass transfer coefficient and the concentration difference, or degree of saturation. The mass transfer coefficient describes the intensity of the transport of corrosion products (ferrous ions) from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate in the mass-transfer controlled FAC. The degree of saturation reduces the mass flux, thus reducing the FAC rate. This effect can be significant in long piping, e.g., in outlet feeders. The paper presents plant and laboratory evidence for the relationship between local mass transfer conditions and the FAC rate. It shows correlations for mass transfer coefficient in components that are highly susceptible to FAC and most important flow parameters that affect mass transfer coefficient. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Damage induced by continued corrosion in concrete repair systems

NARCIS (Netherlands)

Luckovic, M.; Savija, B.; Schlangen, E.

2014-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. After the repair, corrosion of the steel might continue and even accelerate. While the development of the corrosion cell depends on many parameters and is difficult to control, the occurrence of

Accelerated growth of oxide film on aluminium alloys under steam: Part II: Effects of alloy chemistry and steam vapour pressure on corrosion and adhesion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Bordo, Kirill; Jellesen, Morten Stendahl

2015-01-01

The steam treatment of aluminium alloys with varying vapour pressure of steamresulted in the growth of aluminium oxyhydroxide films of thickness range between 450 - 825nm. The surface composition, corrosion resistance, and adhesion of the produced films was characterised by XPS, potentiodynamic p...... of the vapour pressure of the steam. The accelerated corrosion and adhesion tests on steam generated oxide films with commercial powder coating verified that the performance of the oxide coating is highly dependent on the vapour pressure of the steam....... polarization, acetic acid salt spray, filiform corrosion test, and tape test. The oxide films formed by steam treatment showed good corrosion resistance in NaCl solution by significantly reducing anodic and cathodic activities. The pitting potential of the surface treated with steam was a function...

Monitoring reinforcement corrosion and corrosion-induced cracking using non-destructive x-ray attenuation measurements

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Geiker, Mette Rica

2011-01-01

To test the applicability of the x-ray attenuation method to monitor the movement of corrosion products as well as the formation and propagation of cracks in cementitious materials reinforced mortar samples were prepared and tested under accelerated corrosion conditions. It is evident from the ex...... of the corrosion products averaged through the specimen thickness. The total mass loss of steel, obtained by the x-ray attenuation method, was found to be in very good agreement with the mass loss obtained by gravimetric method as well as Faraday's law....

Factors Contributing to Corrosion of Steel Pilings in Duluth-Superior Harbor

Science.gov (United States)

2009-11-01

1226 Office of Counsel,Code 1008.3 ADOR/Director NCST E. R. Franchi , 7000 Public Affairs (Unclassified/ Unlimited Only), Code 703o 4...Great Lakes. Accelerated corrosion of CS pilings in estua- rine and marine harbors is a global phenomenon.9 The term "accelerated low water corrosion

Microencapsulation of Corrosion Indicators for Smart Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

2011-01-01

A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

Microbiologically influenced corrosion of sa106 gr.b carbon steel in raw water

International Nuclear Information System (INIS)

Tunaru, M.; Velciu, L.; Stancu, M.; Popa, L.

2015-01-01

This paper presents the evaluation of microbiological corrosion susceptibility of carbon steel SA106gr.B in raw water. The experiment consisted of a series of electrochemical accelerated tests which evaluated the pitting corrosion susceptibility and determined corrosion rates before and after the immersion. The microbiological analysis of the water determined the types of bacteria and bacterial concentration present in water and in biofilms. Microbiological analysis of the water sample emphasized the existence, in small numbers (10-101 ml-1), of heterotrophic aerobic bacteria, sulphate-reducing bacteria and iron-oxidizing microorganisms. Along with sulphate-reducing bacteria, the heterotrophic aerobic bacteria and the iron-oxidizing microorganisms are categorized as having an important role in the corrosion of metals, including steel. The surfaces of the tested samples were analysed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. (authors)

Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

International Nuclear Information System (INIS)

Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

1992-03-01

Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

Flow and mass transfer downstream of an orifice under flow accelerated corrosion conditions

International Nuclear Information System (INIS)

Ahmed, Wael H.; Bello, Mufatiu M.; El Nakla, Meamer; Al Sarkhi, Abdelsalam

2012-01-01

Highlights: ► Mass transfer downstream of orifices was numerically and experimentally investigated. ► The surface wear pattern is measured and used to validate the present numerical results. ► The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. ► The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. ► The current study offered very useful information for FAC engineers for better preparation of nuclear plant inspection scope. - Abstract: Local flow parameters play an important role in characterizing flow accelerated corrosion (FAC) downstream of sudden area change in power plant piping systems. Accurate prediction of the highest FAC wear rate locations enables the mitigation of sudden and catastrophic failures, and the improvement of the plant capacity factor. The objective of the present study is to evaluate the effect of the local flow and mass transfer parameters on flow accelerated corrosion downstream of an orifice. In the present study, orifice to pipe diameter ratios of 0.25, 0.5 and 0.74 were investigated numerically by solving the continuity and momentum equations at Reynolds number of Re = 20,000. Laboratory experiments, using test sections made of hydrocal (CaSO 4 ·½H 2 O) were carried out in order to determine the surface wear pattern and validate the present numerical results. The numerical results were compared to the plants data as well as to the present experiments. The maximum mass transfer coefficient found to occur at approximately 2–3 pipe diameters downstream of the orifice. This location was also found to correspond to the location of elevated turbulent kinetic energy generated within the flow separation vortices downstream of the orifice. The FAC wear rates were correlated with the turbulence kinetic energy and wall mass transfer in terms of Sherwood number. The current study found to offer very

Stress corrosion cracking evaluation of precipitation-hardening stainless steel

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1970-01-01

Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

Effect of LiOH, NaOH and KOH on corrosion and oxide microstructure of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Kim, H.G.; Jung, Y.H.; Ruhmann, H.

1999-01-01

Long-term corrosion test, SIMS analysis, and TEM microstructural study were carried out to investigate the corrosion characteristics and mechanism of Zr alloys in alkali hydroxides. The corrosion tests were performed in solutions of LiOH, NaOH, KOH, RbOH, and CsOH at 350 deg. C for 500 days. SIMS analysis was performed for the specimens prepared to have an equal oxide thickness. TEM studies on the specimens with an equal oxide thickness in various solutions in both pre- and post-transition regimes were also conducted. The corrosion rate in alkali hydroxide solutions was observed to decrease as the ionic radius of alkali cation was increased. The penetration depth of cation into the oxide decreases with increasing the ionic radius of cation. Even though the oxide thickness was equal, the different oxide morphologies were observed in specimens. Namely, in LiOH solution the oxide morphology was transformed early from columnar to equiaxed structure. However, in KOH solution the columnar structure was maintained up to post-transition regime. Based on the corrosion test, SIMS analysis, and microstructural study, the cation is considered to control the corrosion in a alkali hydroxide solution and its effect is dependent on the concentration of alkali and the oxide thickness. The slight acceleration of the corrosion rate at a low concentration is thought to be caused by cation incorporation into oxide while the significant acceleration at a high concentration is due to the transformation of oxide microstructure that would be induced by cation incorporation. KOH was shown not to affect significantly the corrosion and the hydrogen pickup of Zircaloy. Therefore, it has a potential for PWR application only from the point of view of Zircaloy corrosion. (author)

FEBEX Project Post-mortem Analysis: Corrosion Study

International Nuclear Information System (INIS)

Madina, V.; Azkarate, I.

2004-01-01

The partial dismantling of the FEBEX in situ test was carried out during de summer of 2002, following 5 years of continuous heating. The operation included the demolition of the concrete plug and the removal of the section of the test corresponding to the first heater. A large number of samples from all types of materials have been taken during the dismantling for subsequent analysis. Part of the samples collected were devoted to the analysis of the corrosion processes occurred during the first operational phase of the test. These samples comprised corrosion coupons from different metals installed for that purpose, sensors retrieved during the dismantling that were found severely corroded and bentonite in contact with those sensors. In addition, a corrosion study was performed on the heater extracted and on one section of liner surrounding it. All the analyses were carried out by the Fundacion INASMET (Spain). This report describes, in detail the studies carried out the different materials and the obtained results, as well as the drawn conclusions. (Author)

Analysis of corrosion behavior of KOFA cladding

International Nuclear Information System (INIS)

Lee, Chan Bock; Kim, Ki Hang; Seo, Keum Seok; Chung, Jin Gon

1994-01-01

The corrosion behavior of KOFA cladding was analyzed using the oxide measurement data of KOFA fuel irradiated up to the fuel rod burnup of 35,000 MWD/MTU for two cycles in Kori-2. Even though KOFA cladding is a standard Zircaloy-4 manufactured by Westinghouse according to the Siemens/KWU's HCW (Highly Cold Worked) standard Zircaloy-4 specification, it was expected that in-pile corrosion behavior of KOFA cladding would not be equivalent to that of Siemens/KWU's cladding due to the differences in such manufacturing processes as cold work and heat treatment. The analysis of measured KOFA cladding oxidation showed that oxidation of KOFA cladding is at least 19 % lower than the design analysis based upon Siemens/KWU's HCW standard Zircaloy-4 cladding. Lower corrosion of KOFA cladding seems to result from the differences in the manufacturing processes and chemical composition although the burnup and oxide layer thickness of the measured fuel rods is relatively low and the amount of the oxidation data base is small

FEBEX Project Post-mortem Analysis: Corrosion Study

Energy Technology Data Exchange (ETDEWEB)

Madina, V.; Azkarate, I.

2004-07-01

The partial dismantling of the FEBEX in situ test was carried out during de summer of 2002, following 5 years of continuous heating. The operation included the demolition of the concrete plug and the removal of the section of the test corresponding to the first heater. A large number of samples from all types of materials have been taken during the dismantling for subsequent analysis. Part of the samples collected were devoted to the analysis of the corrosion processes occurred during the first operational phase of the test. These samples comprised corrosion coupons from different metals installed for that purpose, sensors retrieved during the dismantling that were found severely corroded and bentonite in contact with those sensors. In addition, a corrosion study was performed on the heater extracted and on one section of liner surrounding it. All the analyses were carried out by the Fundacion INASMET (Spain). This report describes, in detail the studies carried out the different materials and the obtained results, as well as the drawn conclusions. (Author)

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

NARCIS (Netherlands)

Lukovic, M.; Šavija, B.; Ye, G.; Schlangen, H.E.J.G.; van Breugel, K.

2017-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

Science.gov (United States)

Chew, D.; Fromme, P.

2015-03-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Contradictory effect of chromate inhibitor on corrosive wear of aluminium alloy

International Nuclear Information System (INIS)

Pokhmurskii, V.I.; Zin, I.M.; Vynar, V.A.; Bily, L.M.

2011-01-01

Research highlights: → Corrosive wear of aluminium alloy in inhibited artificial acid rain was studied. → Tribometer with linear reciprocating ball-on-flat geometry was used.→ Corrosion potential, polarization current and friction coefficient were measured. → Chromate decreases corrosion of aluminium alloy under wear conditions. → Chromate in general accelerates corrosive wear of the alloy in acid rain. - Abstract: The corrosive wear of D16T aluminium alloy in artificial acid rain was studied. A special tribometer with the linear reciprocating ball-on-flat geometry was used. The setup allows to measure simultaneously an open circuit potential, to carry out potentiostatic and potentiodynamic polarization studies of the alloy corrosion and to record the friction coefficient. It was established that the addition of strontium chromate inhibitor to the working environment decreases an electrochemical corrosion of the aluminium alloy under wear conditions, but in general accelerates its destruction due to insufficient wear resistance of a formed surface film.

Development of on-line monitoring system for flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, N.Y.; Lee, S.G.; Hwang, I.S.; Kim, J.T.; Luk, V.K.

2005-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover wide area in the on-line application. We suggested integrated approach to monitor the FAC-susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible, and that cover wide area, since we don't know where the FAC occurs. For this purpose, we introduced wearing rate model, which concentrates on the electrochemical parameters. By the model, we can predict the wearing rate and then can compare the testing result. After we identified feasibility by analytical way, we developed electrochemical sensors for high temperature application, and introduced mechanical monitoring system, which is still under development. To support the validation of the monitored results, we adopted high temperature UT, which shows good resolution in the testing environment. By this way, all the monitored results can be compared in terms of thickness. Validation test shows the feasibility of sensors. To support direct thickness measurement for wide-area, Direct Current Potential Drop method will be researched to integrate to the developed framework. (authors)

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

Sensitivity Analysis of Corrosion Rate Prediction Models Utilized for Reinforced Concrete Affected by Chloride

Science.gov (United States)

Siamphukdee, Kanjana; Collins, Frank; Zou, Roger

2013-06-01

Chloride-induced reinforcement corrosion is one of the major causes of premature deterioration in reinforced concrete (RC) structures. Given the high maintenance and replacement costs, accurate modeling of RC deterioration is indispensable for ensuring the optimal allocation of limited economic resources. Since corrosion rate is one of the major factors influencing the rate of deterioration, many predictive models exist. However, because the existing models use very different sets of input parameters, the choice of model for RC deterioration is made difficult. Although the factors affecting corrosion rate are frequently reported in the literature, there is no published quantitative study on the sensitivity of predicted corrosion rate to the various input parameters. This paper presents the results of the sensitivity analysis of the input parameters for nine selected corrosion rate prediction models. Three different methods of analysis are used to determine and compare the sensitivity of corrosion rate to various input parameters: (i) univariate regression analysis, (ii) multivariate regression analysis, and (iii) sensitivity index. The results from the analysis have quantitatively verified that the corrosion rate of steel reinforcement bars in RC structures is highly sensitive to corrosion duration time, concrete resistivity, and concrete chloride content. These important findings establish that future empirical models for predicting corrosion rate of RC should carefully consider and incorporate these input parameters.

Electrochemical corrosion of Zircaloy-2 under PWR water chemistry but at room temperature

International Nuclear Information System (INIS)

Waheed, Abdel-Aziz Fahmy; Kandil, Abdel-Hakim Taha; Hamed, Hani M.

2016-01-01

Highlights: • There is no simple relation between the corrosion rate and LiOH concentration. • At low concentration, 100 ppm Li, an increase of the rate is due to the pH impact. • LiOH in concentrated solution led to accelerated corrosion by pH effect and porosity. • Boron abates the lithium effect by pH neutralizing and participation in the corrosion. - Abstract: Electrochemical corrosion of Zircaloy-2 was tested at room temperature in lithium hydroxide (LiOH) concentrations that ranged from 2.2 to 7000 ppm and boric acid (H 3 BO 3 ) concentrations that ranged from 50 to 4000 ppm. Following the corrosion experiments, the oxide films of specimens were examined by SEM to examine the oxide existence. LiOH concentrations as high as 1 M (7000-ppm lithium) can lead to significantly increased electrochemical corrosion rate. It is suggested that the accelerated corrosion in concentrated solution is caused by the synergetic effect of LiOH, pH and porosity generation. In solutions containing 100 ppm of lithium, the presence of boron had an ameliorating effect on the corrosion rates of Zircaloy-2. Similar to acceleration of corrosion by lithium, the inhibition by boron is due to a combined effect of pH neutralizing and its participation in the corrosion process.

Corrosion of tungsten microelectrodes used in neural recording applications.

Science.gov (United States)

Patrick, Erin; Orazem, Mark E; Sanchez, Justin C; Nishida, Toshikazu

2011-06-15

In neuroprosthetic applications, long-term electrode viability is necessary for robust recording of the activity of neural populations used for generating communication and control signals. The corrosion of tungsten microwire electrodes used for intracortical recording applications was analyzed in a controlled bench-top study and compared to the corrosion of tungsten microwires used in an in vivo study. Two electrolytes were investigated for the bench-top electrochemical analysis: 0.9% phosphate buffered saline (PBS) and 0.9% PBS containing 30 mM of hydrogen peroxide. The oxidation and reduction reactions responsible for corrosion were found by measurement of the open circuit potential and analysis of Pourbaix diagrams. Dissolution of tungsten to form the tungstic ion was found to be the corrosion mechanism. The corrosion rate was estimated from the polarization resistance, which was extrapolated from the electrochemical impedance spectroscopy data. The results show that tungsten microwires in an electrolyte of PBS have a corrosion rate of 300-700 μm/yr. The corrosion rate for tungsten microwires in an electrolyte containing PBS and 30 mM H₂O₂ is accelerated to 10,000-20,000 μm/yr. The corrosion rate was found to be controlled by the concentration of the reacting species in the cathodic reaction (e.g. O₂ and H₂O₂). The in vivo corrosion rate, averaged over the duration of implantation, was estimated to be 100 μm/yr. The reduced in vivo corrosion rate as compared to the bench-top rate is attributed to decreased rate of oxygen diffusion caused by the presence of a biological film and a reduced concentration of available oxygen in the brain. Copyright © 2011 Elsevier B.V. All rights reserved.

Corrosion failure analysis as related to prevention of corrosion failures

International Nuclear Information System (INIS)

Suss, H.

1977-10-01

The factors and conditions which have contributed to many of the corrosion related service failures are discussed based on a review of actual case histories. The anti-corrosion devices which developed as a result of these failure analyses are reviewed, and the method which must be adopted and used to take advantage of the available corrosion prevention techniques is discussed

The effect of magnetite on corrosion of stainless steel (SUS309S) in deaerated synthetic sea water

International Nuclear Information System (INIS)

Taniguchi, N.; Honda, A.

1999-10-01

The assessment of lifetime of carbon steel overpack needs to clear the effects of corrosion products on the corrosion rate of carbon steel. It is reported that the corrosion of carbon steel was accelerated under the presence of magnetite as simulated corrosion products. Therefore, it is important to clear the mechanism of the acceleration of corrosion under the presence of magnetite. If carbon steel overpack will not be able to avoid the acceleration of corrosion under repository condition, some countermeasures have to be taken. One of the countermeasures against the effect of magnetite is considered to be the addition of alloying elements to a steel. The immersion test of stainless steel (SUS309S) as the extreme case of alloying was conducted under the presence of magnetite on the metal surface in synthetic sea water. As the result of this test, the corrosion of stainless steel (SUS309S) was not accelerated by the presence of magnetite. Therefore, it is expected that the susceptibility to the effect of magnetite is able to be reduced by addition of alloying elements to a steel. (author)

The present and future on surface analysis for corrosion study

International Nuclear Information System (INIS)

Ohtsuka, Toshiaki

2015-01-01

Surface analysis for corrosion study was reviewed. For the study, the in-situ analysis was desired to describe the real feature. Light i.e., electromagnetic wave from gamma rays to infrared light has been used for the in-situ measurement of the corroded surface, although various ideas should be introduced for the study. For the application of the electromagnetic waves, a suitable window material and a suitable distance between the window and specimen surface depending on the properties of the wave must be selected. Electron spectroscopy including X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) is not applicable for the in-situ study and, however, it is very available for the corrosion study from the following points; elemental analysis, state analysis of the element, and microscopic analysis. In future, the tip enhance Raman scattering (TERS) for which the scanning probe microscopy (SPM) is combined with the surface enhanced Raman scattering (SERS) may be useful for the in-situ corrosion study. (author)

Corrosion of beryllium exposed to celotex and water

International Nuclear Information System (INIS)

Hill, M.A.; Butt, D.P.; Lillard, R.S.

1997-01-01

Celotex is a commercial rigid cellulose fiberboard product primarily used in the building construction industry. Currently celotex is being used as a packing material in AL-R8 containers. Ion chromatography of celotex packing material at Lawrence Livermore National Laboratory (LLNL) has indicated that this material contains aggressive anions, including chloride, which may accelerate corrosion. It is well known that beryllium is susceptible to pitting corrosion when exposed to chloride containing environments. Levy noted pitting in beryllium at the open circuit potential when exposed to 0.1 M NaCl solution. This investigation attempts to evaluate the potential risk of accelerated beryllium corrosion from celotex and water which may occur naturally when celotex dust comes into contact with moisture from the atmosphere

Failure analysis of high strength pipeline with single and multiple corrosions

International Nuclear Information System (INIS)

Chen, Yanfei; Zhang, Hong; Zhang, Juan; Li, Xin; Zhou, Jing

2015-01-01

Highlights: • We study failure of high strength pipelines with single corrosion. • We give regression equations for failure pressure prediction. • We propose assessment procedure for pipelines with multiple corrosions. - Abstract: Corrosion will compromise safety operation of oil and gas pipelines, accurate determination of failure pressure finds importance in residual strength assessment and corrosion allowance design of onshore and offshore pipelines. This paper investigates failure pressure of high strength pipeline with single and multiple corrosions using nonlinear finite element analysis. On the basis of developed regression equations for failure pressure prediction of high strength pipeline with single corrosion, the paper proposes an assessment procedure for predicting failure pressure of high strength pipeline with multiple corrosions. Furthermore, failure pressures predicted by proposed solutions are compared with experimental results and various assessment methods available in literature, where accuracy and versatility are demonstrated

Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

International Nuclear Information System (INIS)

Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

2015-01-01

The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

Interferences in Prompt {gamma} Analysis of corrosive contaminants in concrete

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, KFUPM Box 1815, Dhahran-31261 (Saudi Arabia)]. E-mail: aanaqvi@kfupm.edu.sa; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, KFUPM Box 1815, Dhahran-31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia)

2006-12-21

An accelerator-based Prompt Gamma Neutron Activation Analysis (PGNAA) setup has been developed to measure the concentration of corrosive chloride and sulfate contaminants in concrete. The Minimum Detectable Concentration (MDC) limit of chlorine and sulfur in the concrete depends upon the {gamma}-ray used for elemental analysis. For more interfering {gamma}-rays, the MDC limit is higher than that for less interfering {gamma}-rays. The MDC limit of sulfur in concrete measured for the KFUPM PGNAA setup was calculated to be 0.60{+-}0.19 wt%. The MDC limit is equal to the upper limit of sulfur concentration in concrete set by the British Standards. The MDC limit of chlorine in concrete for the KFUPM PGNAA setup, which was calculated for less interfering 1.165 MeV {gamma}-rays, was found to be 0.075{+-}0.025 wt%. The lower limits of the MDC of chlorine in concrete was 73% higher than the limit set by American Concrete Institute. The limit of the MDC can be improved to the desired standard by increasing the intensity of neutron source. For moreinterfering 5.715 and 6.110 MeV chlorine {gamma}-rays the MDC limit was found to be 2-3 times larger than that of 1.165 MeV {gamma}-rays. When normalized to the same intensity of the neutron source, the MDC limits of chlorine and sulfur in concrete from the KFUPM PGNAA setup are better than MDC limits of chlorine in concrete obtained with the {sup 241}Am-Be source-based PGNAA setup. This study has shown that an accelerator-based PGNAA setup can be used in chlorine and sulfur analysis of concrete samples.

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000

International Nuclear Information System (INIS)

Lumsden, Jesse

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Flow accelerated organic coating degradation

Science.gov (United States)

Zhou, Qixin

Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

Modeling of atmospheric corrosion environments and its application to constant dew-point corrosion test; Yagai taiki fushoku kankyo no modeling to sore ni motozuku teirotengata saikuru fushoku shikenho no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Muto, I. [Nippon Steel Corp., Tokyo (Japan)] Sugimoto, K. [Tohoku Univ., Sendai (Japan)

1998-08-15

Recently, stainless steel is increasing its demand for corrosion resistant building materials. Then, as it is necessary to develop and accelerating testing method capable of accurately estimating weatherability at sea side area, such testing method has no been developed yet because of difficulty to quantify corrosive environment relating to atmospheric corrosion phenomenon. As air temperature and relative humidity in outdoor change in complex, specific temperature and relative humidity cannot be used for their representative values. And, construction of corrosive factors such as sea salt particles, and so on are also much different at each area. However, at coastal area, a dew water dissolving the sea salt particles, so called droplets of chlorides aqueous solution is formed onto material surface. Then, in this study, on a base of drying and humidity absorption behavior and daily change behavior of temperature and humidity in outdoor, modeling of atmospheric corrosion environment was tried. An accelerating testing method according to this modeling was developed, long-term weathering test was compared with the corrosion behavior of the same steel, and validity of a new accelerating testing method was evaluated. 22 refs., 12 figs., 2 tabs.

Evaluation methods for corrosion damage of components in cooling systems of nuclear power plants by coupling analysis of corrosion and flow dynamics (1). Major targets and development strategies of the evaluation methods

International Nuclear Information System (INIS)

Naitoh, Masanori; Uchida, Shunsuke; Koshizuka, Seiichi; Ninokata, Hisashi; Hiranuma, Naoki; Dosaki, Koji; Nishida, Koji; Akiyama, Minoru; Saitoh, Hiroaki

2008-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration and corrosion and their overlapping effects. In order to establish safe and reliable plant operation, future problems for structural materials should be predicted based on combined analyses of flow dynamics and corrosion and they should be mitigated before becoming serious issues for plant operation. Three approaches have been prepared for predicting future problems in structural materials: 1. Computer program packages for predicting future corrosion fatigue on structural materials, 2. Computer program packages for predicting future corrosion damage on structural materials, and 3. Computer program packages for predicting wall thinning caused by flow accelerated corrosion. General features of evaluation methods and their computer packages, technical innovations required for their development, and application plans for the developed approaches for plant operation are introduced in this paper. (author)

Corrosion Performance of Inconel 625 in High Sulphate Content

Science.gov (United States)

Ismail, Azzura

2016-05-01

Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

Transport phenomena of macro and micro flows behind orifice and flow accelerated corrosion

International Nuclear Information System (INIS)

Fujisawa, Nobuyuki; Hayase, Toshiyuki; Ohara, Taku; Ikohagi, Toshiaki

2008-01-01

This paper describes experiment and numerical simulations for macro and micro flows behind an orifice model in a square pipe, which are carried from the viewpoint of flow accelerated corrosion (FAC). The measurements of velocity field behind the orifice model were carried out using particle image velocimetry, and the variations of velocity field with respect to the accuracy of the orifice position were studied. It is found that the reattachment behavior of the flow is highly influenced by the orifice position, which is a critical problem for predicting the pipe thinning phenomena by FAC. The DNS simulation was also conducted for calculating the macro flow behind the orifice. The result suggests that the DNS simulation is applicable to the prediction of pipe thinning macro flow for highly aged nuclear plant. The micro flow simulation can predict the pipe thinning phenomena near the wall. (author)

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

International Nuclear Information System (INIS)

Ozaki, Toshinori; Ishikawa, Yuichi

1988-01-01

Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

Evaluation of steel corrosion by numerical analysis

OpenAIRE

Kawahigashi, Tatsuo

2017-01-01

Recently, various non-destructive and numerical methods have been used and many cases of steel corrosion are examined. For example, methods of evaluating corrosion through various numerical methods and evaluating macrocell corrosion and micro-cell corrosion using measurements have been proposed. However, there are few reports on estimating of corrosion loss with distinguishing the macro-cell and micro-cell corrosion and with resembling an actuality phenomenon. In this study, for distinguishin...

Mass transfer coefficient in disturbed flow due to orifice for flow accelerated corrosion in nuclear power plant

International Nuclear Information System (INIS)

Prasad, Mahendra; Gaikwad, Avinash J.; Sridharan, Arunkumar; Parida, Smrutiranjan

2015-01-01

The flow of fluid in pipes cause corrosion wherein the inner surface of pipe becomes progressively thinner and susceptible to failure. This form of corrosion dependent on flow dynamics is called Flow Accelerated Corrosion (FAC) and has been observed in Nuclear Power Plants (NPPs). Mass transfer coefficient (MTC) is related to extent of wall thinning and it changes from its value in a straight pipe (with same fluid parameters) for flow in orifices, bends, junctions etc. due to gross disturbance of the velocity profile. This paper presents two-dimensional computational fluid dynamics (CFD) simulations for an orifice configuration in a straight pipe. Turbulent model K- ω with shear stress transport and transition flow was the model used for simulation studies. The mass transfer boundary layer (MTBL) thickness δ mtbl is related to the Schmidt number (Sc) and hydrodynamic boundary layer thickness δ h , as δ mtbl ~ δh/(Sc 1/3 ). MTBL is significantly smaller than δ h and hence boundary layer meshing was carried out deep into δ mtbl . Uniform velocity profile was applied at the inlet. Post orifice fluid shows large recirculating flows on the upper and lower wall. At various locations after orifice, mass transfer coefficient is calculated and compared with the value in straight pipe with fully developed turbulent flow. The MTC due to the orifice increases and it is correlated with enhanced FAC in region after orifice. (author)

The applicability of alkaline-resistant glass fiber in cement mortar of road pavement: Corrosion mechanism and performance analysis

Directory of Open Access Journals (Sweden)

Qin Xiaochun

2017-11-01

Full Text Available The main technical requirements of road pavement concrete are high flexural strength and fatigue durability. Adding glass fiber into concrete could greatly increase flexural strength and wearing resistance of concrete. However, glass fiber has the great potential of corrosion during the cement hydration, which will directly affect the long-term performance and strength stability. In this paper, accelerated corrosion experiments have been done to find out the corrosion mechanism and property of alkali-resistant glass fiber in cement mortar. The applicability and practicability of alkaline-resistant glass fiber in road concrete have been illustrated in the analysis of flexural strength changing trend of cement mortar mixed with different proportions of activated additives to protect the corrosion of glass fiber by cement mortar. The results have shown that a 30% addition of fly ash or 10% addition of silica fume to cement matrix could effectively improve the corrosion resistance of alkali-resistant glass fiber. The optimal mixing amount of alkali-resistant glass fiber should be about 1.0 kg/m3 in consideration of ensuring the compressive strength of reinforced concrete in road pavement. The closest-packing method has been adopted in the mixture ratio design of alkali-resistant glass fiber reinforced concrete, not only to reduce the alkalinity of the cement matrix through large amount addition of activated additives but also to greatly enhance the flexural performance of concrete with the split pressure ratio improvement of 12.5–16.7%. The results suggested a prosperous application prospect for alkaline-resistant glass fiber reinforced concrete in road pavement.

An Investigation of the Mechanism of IGA/SCC of Alloy 600 in Corrosion Accelerating Heated Crevice Environments - Topical Report Phase I 8/18/1999 - 8/31/2000; TOPICAL

International Nuclear Information System (INIS)

Dr. Jesse Lumsden

2000-01-01

The crevice formed by the tube/tube support plate (T/TSP) intersection in a pressurized water reactor (PWR) steam generator is a concentration site for nonvolatile impurities (referred to as hideout) in the steam generator water. The restricted mass transport in the small crevice volume prevents the species, which concentrate by a thermal/hydraulic mechanism during the generation of steam, from quickly dispersing into the bulk water. The presence of a porous scale corrosion product on the surface of the tube and deposits of corrosion products in the crevice further restrict mass transport. The concentrated solutions and deposits in T/TSP crevices have been correlated with several forms of corrosion on the OD of steam generator tubes including intergranular attack/stress corrosion cracking (IGA/SCC), pitting, and wastage. The rate and type of corrosion are dependent on pH, specific anions, and the electrochemical potential. Careful water chemistry control and other remedial measures have essentially stopped all forms of secondary side corrosion except IGA/SCC. Crevice chemistries in an operating steam generator cannot be measured directly because of their inaccessibility. In practice, computer codes (MULTEQ, Molar Ratio Index, etc.) based upon hypothesized chemical reactions and thermal hydraulic mechanisms are used to predict crevice chemistry. The Rockwell program provides an experimental base to benchmark crevice chemistry models and to benchmark crevice chemistry control measures designed to mitigate IGA/SCC. The objective of this program is to develop an understanding of the corrosion accelerating mechanisms, particularly IGA/SCC, in steam generator crevices. The important variables will be identified, including the relationship between bulk water chemistry and corrosion accelerating chemistries in a crevice. An important result will be the identification of water chemistry control measures needed to mitigate secondary side IGA/SCC in steam generator tubes. The

Experimental and Empirical Time to Corrosion of Reinforced Concrete Structures under Different Curing Conditions

Directory of Open Access Journals (Sweden)

Ahmed A. Abouhussien

2014-01-01

Full Text Available Reinforced concrete structures, especially those in marine environments, are commonly subjected to high concentrations of chlorides, which eventually leads to corrosion of the embedded reinforcing steel. The total time to corrosion of such structures may be divided into three stages: corrosion initiation, cracking, and damage periods. This paper evaluates, both empirically and experimentally, the expected time to corrosion of reinforced concrete structures. The tested reinforced concrete samples were subjected to ten alternative curing techniques, including hot, cold, and normal temperatures, prior to testing. The corrosion initiation, cracking, and damage periods in this investigation were experimentally monitored by an accelerated corrosion test performed on reinforced concrete samples. Alternatively, the corrosion initiation time for counterpart samples was empirically predicted using Fick’s second law of diffusion for comparison. The results showed that the corrosion initiation periods obtained experimentally were comparable to those obtained empirically. The corrosion initiation was found to occur at the first jump of the current measurement in the accelerated corrosion test which matched the half-cell potential reading of around −350 mV.

Influence of microstructure on the microbial corrosion behaviour of stainless steels

International Nuclear Information System (INIS)

Moreno, D. A.; Ibars, J. R.; Ranninger, C.

2000-01-01

Several stainless steels (Type UNS S30300, S30400, S30403; S31600, S31603 and S42000) with different microstructural characteristics have been used to study the influence of heat treatments on microbiologically influenced corrosion (MIC). Bio corrosion and accelerated electrochemical testing was performed in various microbiological media. Two species of sulphate-reducing bacteria (SRB) have been used in order to ascertain the influence of microstructure. The morphology of corrosion pits produced in both chloride and chloride plus sulphide-SRB metabolites, was inspected by optical and scanning electron microscopy (SEM) complemented with energy-dispersive X-ray (EDX) analysis. Results have shown different behaviours regarding corrosion resistance in each case studied. Sensitized austenitic stainless steels were more affected by the presence of aggressive anions and pitting potential (Ep) values were more cathodic than those of as-received state. A corrosion enhancement is produced by the synergistic action of biogenic sulphides and chloride anions. Pitting corrosion in martensitic stainless steel Type UNS S42000 was found in biocorrosion test. The pitting morphology is correlated to the chemical composition, the microstructure and the electrolyte. (Author) 36 refs

Materials characterization center workshop on corrosion of engineered barriers

Energy Technology Data Exchange (ETDEWEB)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development.

Materials characterization center workshop on corrosion of engineered barriers

International Nuclear Information System (INIS)

Merz, M.D.; Zima, G.E.; Jones, R.H.; Westerman, R.E.

1981-03-01

A workshop on corrosion test procedures for materials to be used as barriers in nuclear waste repositories was conducted August 19 and 20, 1980, at the Battelle Seattle Research Center. The purpose of the meeting was to obtain guidance for the Materials Characterization Center in preparing test procedures to be approved by the Materials Review Board. The workshop identified test procedures that address failure modes of uniform corrosion, pitting and crevice corrosion, stress corrosion, and hydrogen effects that can cause delayed failures. The principal areas that will require further consideration beyond current engineering practices involve the analyses of pitting, crevice corrosion, and stress corrosion, especially with respect to quantitative predictions of the lifetime of barriers. Special techniques involving accelerated corrosion testing for uniform attack will require development

Predicting the Performance of Organic Corrosion Inhibitors

Directory of Open Access Journals (Sweden)

David A. Winkler

2017-12-01

Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

Pipe degradation investigations for optimization of flow-accelerated corrosion inspection location selection

International Nuclear Information System (INIS)

Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.

1995-01-01

A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program

Hydrodynamic Effect on the Inhibition for the Flow Accelerated Corrosion of an Elbow

Energy Technology Data Exchange (ETDEWEB)

Zeng, L.; Zhang, G. A.; Guo, X. P. [Huazhong University of Science and Technology, Wuhan (China)

2017-02-15

The inhibition effect of thioureido imidazoline inhibitor (TAI) for flow accelerated corrosion (FAC) at different locations for an X65 carbon steel elbow was studied by array electrode and computational fluid dynamics (CFD) simulations. The distribution of the inhibition efficiency measured by electrochemical impedance spectroscopy (EIS) is in good accordance with the distribution of the hydrodynamic parameters at the elbow. The inhibition efficiencies at the outer wall are higher than those at the inner wall meaning that the lower inhibition efficiency is associated with a higher flow velocity, shear stress, and turbulent kinetic energy at the inner wall of the elbow, as well as secondary flow at the elbow rather than the mass transport of inhibitor molecules. Compared to the static condition, the inhibition efficiency of TAI for FAC was relatively low. It is also due to a drastic turbulence flow and high wall shear stress during the FAC test, which prevents the adsorption of inhibitor and/or damages the adsorbed inhibitor film.

Current status of studies on nodular corrosion

International Nuclear Information System (INIS)

Yasuda, Takayoshi; Kawasaki, Satoru; Echigoya, Hironori; Kinoshita, Yutaka; Kubota, Hiroyuki; Konishi, Takao; Yamanaka, Tuneyasu.

1993-01-01

The studies on nodular corrosion formed on the outer surface of BWR fuel cladding tubes were reviewed. Main factors affecting the corrosion behavior were material and environmental conditions and combined effect. The effects of such material conditions as fabrication process, alloy elements, texture and surface treatment and environmental factors as neutron irradiation, thermo-hydrodynamic, water chemistry, purity of the coolant and contact with foreign metals on the corrosion phenomena were surveyed. Out-of-reactor corrosion test methods and models for the corrosion mechanism were also reviewed. Suppression of the accumulated annealing temperature during tube reduction process improved the nodular corrosion resistance of Zircaloys. Improved resistance for the nodular corrosion was reported for the unirradiated Zircaloys with some additives. Detailed irradiation test under the BWR conditions is needed to confirm the trend. Concerning the environmental factors, boiling on the cladding surface due to heat flux reduces the nodular corrosion susceptibility, while oxidizing radical generated from dissolved oxygen accelerates the corrosion. Concerning corrosion mechanisms, importance of such phenomena as the depleted zone of alloying elements in zirconium matrix, reduction of H + to H 2 in oxide layer, electrochemical property of precipitates, crystallographic anisotropy of oxidation rates were revealed. (author) 59 refs

Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

Directory of Open Access Journals (Sweden)

XU Yun-ze

2016-10-01

Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

Accelerated atmospheric corrosion testing using a cyclic wet/dry exposure test

International Nuclear Information System (INIS)

Lyon, S.B.; Thompson, G.E.; Johnson, J.E.; Wood, G.C.

1989-01-01

Aluminum corrosion is important in overhead electrical conductors constructed from aluminum wire centrally reinforced by galvanized steel strands. Inspection of conductor after long service has implicated rubber bushing material, on the outside, and the galvanized strands, on the inside, as providing potential galvanic sites for the initiation of rapid aluminum corrosion. Therefore, the galvanic corrosion of aluminum in contact with graphite-loaded neoprene rubber, hot-dip galvanized steel and steel was assessed in a cyclic wet/dry exposure test using mixed-salts spray solutions containing appropriate ratios of sulfate and chloride ion. Aluminum was found to corrode at between 3 to 6 times its uncoupled rate when associated with the rubber material. While the eta-phase, relatively pure Zn, galvanized layer remained intact, galvanic corrosion of aluminum was slow. However, on exposure of the zeta-phase, Zn/Fe intermetallic layer, aluminum corroded about 35 times faster than expected in a solution with a high level of Cl - ion. The importance of these data to conductor lifetime is discussed

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

International Nuclear Information System (INIS)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Methodology for the accelerated simulation of the deterioration that by atmospheric corrosion appears in electronic equipment; Metodologia para la simulacion acelerada del deterioro que por corrosion atmosferica se presenta en equipo electronico

Energy Technology Data Exchange (ETDEWEB)

Ortiz Prado, A.; Schouwenaars, R.; Cerrud Sanchez, S.M. [Facultad de Ingenieria, UNAM, Mexico, D.F. (Mexico)

2002-12-01

The corrosion resistance of systems and electronic parts which are designed to work in atmospheric conditions have been tested for decades; some of these methods were the Cyclic Humidity Test, Field Tests and Salt Spray (Fog) Testing, the latter was one of the most popular methods. However, the salt spray test and most of the other existing methods do not show strong relationships with the real conditions of service. For this reason, it is necessary to develop appropriated methods and equipment for the accelerated simulation of real atmospheric corrosion phenomena. This article seeks to demonstrate the need to develop a test and the necessary equipment to reproduce the damage in electronic systems and equipment by atmospheric corrosion. [Spanish] Para la evaluacion de la resistencia a la corrosion de sistemas y equipo electronico que trabajaran bajo condiciones de deterioro generadas por el medio ambiente, se han aplicado una serie de ensayos, donde el mas popular es el de camara de niebla salina. Sin embargo, este y otros que se han elaborado para tal efecto no tienen ninguna relacion con las condiciones reales de servicio, por lo que es necesario un metodo de evaluacion que permita simular de forma acelerada los fenomenos de deterioro por efectos ambientales. Este articulo pretende demostrar la necesidad de desarrollar una prueba, que en forma acelerada, reproduzca el dano que sufre el material por efecto de la atmosfera; el cual se orienta a la evaluacion de equipo electrico y electronico.

Corrosion of high-density sintered tungsten alloys. Part 2

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1988-12-01

The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

New understanding of the effect of hydrostatic pressure on the corrosion of Ni–Cr–Mo–V high strength steel

International Nuclear Information System (INIS)

Yang, Yange; Zhang, Tao; Shao, Yawei; Meng, Guozhe; Wang, Fuhui

2013-01-01

Highlights: •Stress distributions of pits under different hydrostatic pressures are simulated. •Corrosion model of Ni–Cr–Mo–V steel under hydrostatic pressure is established. •A novel understanding of the effect of hydrostatic pressure is proposed. -- Abstract: Corrosion of Ni–Cr–Mo–V high strength steel at different hydrostatic pressures is investigated by scanning electron microscopy (SEM) and finite element analysis (FEA). The results indicate that corrosion pits of Ni–Cr–Mo–V high strength steel originate from inclusions in the steel and high hydrostatic pressures accelerate pit growth rate parallel to steel and the coalescence rate of neighbouring pits, which lead to the fast formation of uniform corrosion. Corrosion of Ni–Cr–Mo–V high strength steel under high hydrostatic pressure is the interaction result between electrochemical corrosion and elastic stress

Changes in acceleration rate of chloride ions depending on climatic conditions. Influence of rain

International Nuclear Information System (INIS)

Corvo, F.; Arroyave, C.; Autie, M.; Minotas, J.; Balmaseda, J.; Delgado, J.; Haces, C.

2003-01-01

Mild steel,copper and aluminum samples were exposed outdoors in two atmospheric test stations located in Havana, Cuba and Medellin, colombia. Two parallel group of samples were formed, one for each station. They were submitted to accelerated outdoor test by intermittent spraying of a salt solution (SCAB test) according to ISO 11474.98, receiving also the influence of the open atmosphere. The acceleration of corrosion rate of the three metals caused by the presence of chloride ions in both stations was determined. As expected, steel shows the higher corrosion rate and acceleration by chlorides, particularly at Cuban corrosion station. A remarkable difference in the acceleration rate of chloride ions for mild steel and copper between Cuban and Colombian acceleration rate of chloride ions of steel and copper. Steel corrosion products were analysed by Moessbauer Spectroscopy. Water absorption was also studied. The presence of magnetite, goethite and other Iron compounds was determined. (Author) 10 refs

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

Directory of Open Access Journals (Sweden)

Weiliang Jin

2013-09-01

Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

Science.gov (United States)

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-09-30

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

Flue gas corrosion through halogen compounds in fuel gas

Energy Technology Data Exchange (ETDEWEB)

Eisenmann, R

1987-04-01

The halogens of chlorine and fluorine greatly influence the corrosion speed of metal materials. If small quantities of chlorinated and/or fluorinated hydrocarbons are present in fuel gas like in landfill gas, they must not result in enhanced corrosion of gas appliances. Data from literature and the initial results of tests run by the author indicate that quantities at about 10 mg/cbm (in terms of chlorine) can be assumed not to cause any noticeable acceleration of corrosion speed.

Synthesis of published and unpublished corrosion data from long term tests of fasteners embedded in wood : calculation of corrosion rates and the effect of corrosion on lateral joint strength

Science.gov (United States)

Samuel L. Zelinka; Douglas R. Rammer

2011-01-01

In the past 5 years, several accelerated test methods have been developed to measure the corrosion of metals in contact with wood. It is desirable to contrast these accelerated results against those of long term exposure tests. While there have been several published long-term exposure tests performed on metals in treated wood, the data from these studies could not be...

Hot corrosion testing of Ni-based alloys and coatings in a modified Dean rig

Science.gov (United States)

Steward, Jason Reid

Gas turbine blades are designed to withstand a variety of harsh operating conditions. Although material and coating improvements are constantly administered to increase the mean time before turbine refurbishment or replacement, hot corrosion is still considered as the major life-limiting factor in many industrial and marine gas turbines. A modified Dean rig was designed and manufactured at Tennessee Technological University to simulate the accelerated hot corrosion conditions and to conduct screening tests on the new coatings on Ni-based superalloys. Uncoated Ni-based superalloys, Rene 142 and Rene 80, were tested in the modified Dean rig to establish a testing procedure for Type I hot corrosion. The influence of surface treatments on the hot corrosion resistance was then investigated. It was found that grit-blasted specimens showed inferior hot corrosion resistance than that of the polished counterpart. The Dean rig was also used to test model MCrAlY alloys, pack cementation NiAl coatings, and electro-codeposited MCrAlY coatings. Furthermore, the hot corrosion attack on the coated-specimens were also assessed using a statistical analysis approach.

Localized corrosion of carbon steel in a CO{sub 2}-saturated oilfield formation water

Energy Technology Data Exchange (ETDEWEB)

Zhang, G.A. [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada); Cheng, Y.F., E-mail: fcheng@ucalgary.c [Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB, T2N 1N4 (Canada)

2011-01-01

In this work, corrosion and localized corrosion behavior of X65 pipeline steel were studied in a simulated, CO{sub 2}-saturated oilfield formation water by various electrochemical measurement techniques, including electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves, galvanic current and localized EIS (LEIS). The morphology and composition of the formed corrosion scale were characterized by scanning electron microscopy and energy-dispersive X-ray analysis. A conceptual model was developed to illustrate the occurrence of localized corrosion of the steel under scale. Both galvanic current and LEIS measurements showed that a galvanic effect existed between the bare steel and the scale-covered region. The scale-covered region served as cathode and the bare steel site as the anode. The big cathode vs. small anode geometry accelerated the local corrosion reaction. At an elevated temperature, a compact, crystalline scale was formed on the steel surface, enhancing the galvanic effect. Moreover, the stability of the scale was increased with time, and localized corrosion of the steel under scale experienced mechanistic changes with time.

Erosion--corrosion

International Nuclear Information System (INIS)

Vyas, B.

1978-01-01

The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions

Boundary element inverse analysis for rebar corrosion detection: Study on the 2004 tsunami-affected structure in Aceh

Directory of Open Access Journals (Sweden)

S. Fonna

2018-06-01

Full Text Available Evaluation of rebar/reinforcing-steel corrosion for the 2004 tsunami-affected reinforced concrete (RC buildings in Aceh was conducted using half-cell potential mapping technique. However, the results only show qualitative meaning as corrosion risk rather than the corrosion itself, such as the size and location of corrosion. In this study, boundary element inverse analysis was proposed to be performed to detect rebar corrosion of the 2004 tsunami-affected structure in Aceh, using several electrical potential measurement data on the concrete surface. One RC structure in Peukan Bada, an area heavily damaged by the tsunami, was selected for the study. In 2004 the structure was submerged more than 5 m by the tsunami. Boundary element inverse analysis was developed by combining the boundary element method (BEM and particle swarm optimization (PSO. The corrosion was detected by evaluating measured and calculated electrical potential data. The measured and calculated electrical potential on the concrete surface was obtained by using a half-cell potential meter and by performing BEM, respectively. The solution candidates were evaluated by employing PSO. Simulation results show that boundary element inverse analysis successfully detected the size and location of corrosion for the case study. Compared with the actual corrosion, the error of simulation result was less than 5%. Hence, it shows that boundary element inverse analysis is very promising for further development to detect rebar corrosion. Keywords: Inverse analysis, Boundary element method, PSO, Corrosion, Reinforced concrete

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Ruhmann, H.; Garzarolli, F.

1997-01-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs

Influence of alkali metal hydroxides on corrosion of Zr-based alloys

Energy Technology Data Exchange (ETDEWEB)

Jeong, Y H [Korea Atomic Energy Research Inst., Dae Jun (Korea, Republic of); Ruhmann, H; Garzarolli, F [Siemens-KWU, Power Generation Group, Erlangen (Germany)

1997-02-01

In this study the influence of group-1 alkali hydroxides on different zirconium based alloys has been evaluated. The experiments have been carried out in small stainless steel autoclaves at 350 deg. C in pressurized 17 MPa water, with in low (0.32 mmol), medium (4.3 mmol) and high (31.5 mmol) equimolar concentrations of Li-, Na-, K-, Rb- and Cs-Hydroxides. Two types of alloys have been investigated: Zr-Sn-(Transition metal) and Zr-Sn-Nb-(Transition metal). The corrosion behaviour was evaluated from weight gain measurements. From the experiments the cation could be identified as the responsible species for zirconium alloy corrosion in alkalized water. The radius of the cation governs the corrosion behaviour in the pre accelerated region of zircaloy corrosion. Incorporating of alkali cations into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significantly lower effect for the other bases. Nb containing alloys show lower corrosion resistance than alloys from the Zr-Sn-TRM system in all alkali solutions. Both types of alloys corrode significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behaviour in the different alkali environments and taking into account the tendency to promote accelerate corrosion, CsOH and KOH are possible alternate alkalis for PWR application. (author). 17 refs, 15 figs, 5 tabs.

Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products

International Nuclear Information System (INIS)

Shin, Dong Man; Hur, Nam Yong; Kim, Waang Bae

2011-01-01

The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper

Corrosion effect of Bacillus cereus on X80 pipeline steel in a Beijing soil environment.

Science.gov (United States)

Wan, Hongxia; Song, Dongdong; Zhang, Dawei; Du, Cuiwei; Xu, Dake; Liu, Zhiyong; Ding, De; Li, Xiaogang

2018-06-01

The corrosion of X80 pipeline steel in the presence of Bacillus cereus (B. cereus) was studied through electrochemical and surface analyses and live/dead staining. Scanning electron microscopy and live/dead straining results showed that a number of B. cereus adhered to the X80 steel. Electrochemical impedance spectroscopy showed that B. cereus could accelerate the corrosion of X80 steel. In addition, surface morphology observations indicated that B. cereus could accelerate pitting corrosion in X80 steel. The depth of the largest pits due to B. cereus was approximately 11.23μm. Many pits were found on the U-shaped bents and cracks formed under stress after 60days of immersion in the presence of B. cereus. These indicate that pitting corrosion can be accelerated by B. cereus. X-ray photoelectron spectroscopy results revealed that NH 4 + existed on the surface of X80 steel. B. cereus is a type of nitrate-reducing bacteria and hence the corrosion mechanism of B. cereus may involve nitrate reduction on the X80 steel. Copyright © 2018 Elsevier B.V. All rights reserved.

A study on prediction of metal loss by flow-accelerated corrosion in the CANDU NPP secondary piping systems

International Nuclear Information System (INIS)

Shim, S. H.; Song, J. S.; Yoon, K. B.; Hwang, K. M.; Jin, T. E.; Lee, S. H.; Kim, W. S.

2001-01-01

Flow-Accelerated Corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems

A Framework for the Analysis of Localized Corrosion at the Proposed Yucca Mountain Repository

International Nuclear Information System (INIS)

Payer, J H; Carroll, S A; Gdowski, G E; Rebak, R B; Michels, T C; Miller, M C; Henson, V E

2006-01-01

The proposed Repository presents a familiar materials performance application that is regularly encountered in energy, transportation and other industries. The widely accepted approach to dealing with materials performance is to identify the performance requirements, to determine the operating conditions to which materials will be exposed and to select materials of construction that perform well in those conditions. A special feature of the proposed Yucca Mountain Repository is the extremely long time frame of interest, i.e. 10,000's of years and longer. Thus, the time evolution of the environment in contact with waste package surfaces and the time evolution of corrosion damage that may result are of primary interest in the determination of expected performance. An approach is presented to the analysis of localized corrosion during a time period when it is possible for waters from drips and seepage to contact the waste package surfaces, and the analysis is demonstrated for the water chemistry of mixed salt solutions and a set of time-temperature-relative humidity profiles for a hot, mid and cool temperature waste package. Based on the analysis, there are large time periods when localized corrosion can not be supported, and no corrosion damage will occur. Further analysis can then focus on time periods when it is possible for localized corrosion to occur and the determination of the evolution of any corrosion damage

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

Directory of Open Access Journals (Sweden)

Mladena Luković

2017-01-01

Full Text Available Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion cell is difficult to control, the damage can be possibly delayed and controlled by use of a suitable repair material. The lattice fracture model is used in this paper to investigate the performance of strain hardening cementitious composite (SHCC in concrete repair systems exposed to ongoing corrosion. Numerical results were verified by experimental tests when SHCC, nonreinforced material (repair mortar, and commercial repair mortar are used as repair materials. In experiments, reinforcement bars (surrounded by a repair material were exposed to accelerated corrosion tests. The influence of the substrate surface preparation, the type of repair material, the interface, and the substrate strength on the resulting damage and failure mode of repair systems are discussed. In general, SHCC repair enables distributed cracking with small crack widths, up to several times smaller compared to repair mortar. Furthermore, more warning signs prior to the final failure are present in the SHCC repair system.

Sulfate-reducing bacteria inhabiting natural corrosion depostis from marine steel structures

NARCIS (Netherlands)

Païssé, S.; Ghiglione, J.-F.; Marty, F.; Abbas, B.; Gueuné, H.; Sanchez Amaya, J.; Muyzer, G.; Quillet, L.

2013-01-01

In the present study, investigations were conducted on natural corrosion deposits to better understand the role of sulfate-reducing bacteria (SRB) in the accelerated corrosion process of carbon steel sheet piles in port environments. We describe the abundance and diversity of total and metabolically

Pitting corrosion and structural reliability of corroding RC structures: Experimental data and probabilistic analysis

International Nuclear Information System (INIS)

Stewart, Mark G.; Al-Harthy, Ali

2008-01-01

A stochastic analysis is developed to assess the temporal and spatial variability of pitting corrosion on the reliability of corroding reinforced concrete (RC) structures. The structure considered herein is a singly reinforced RC beam with Y16 or Y27 reinforcing bars. Experimental data obtained from corrosion tests are used to characterise the probability distribution of pit depth. The RC beam is discretised into a series of small elements and maximum pit depths are generated for each reinforcing steel bar in each element. The loss of cross-sectional area, reduction in yield strength and reduction in flexural resistance are then inferred. The analysis considers various member spans, loading ratios, bar diameters and numbers of bars in a given cross-section, and moment diagrams. It was found that the maximum corrosion loss in a reinforcing bar conditional on beam collapse was no more than 16%. The probabilities of failure considering spatial variability of pitting corrosion were up to 200% higher than probabilities of failure obtained from a non-spatial analysis after 50 years of corrosion. This shows the importance of considering spatial variability in a structural reliability analysis for deteriorating structures, particularly for corroding RC beams in flexure

Effect of water chemistry on flow accelerated corrosion rate of carbon steel measured by on-line corrosion-monitoring system

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.

2010-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. Iron and chromium solubility should be the most effective factor to determine the effect of water chemistry on the FAC. It is very important to evaluate the correlation between the solubility and the FAC rate of the carbon steel. In the present study, the effects of pH and Cr concentration of material on the FAC rate of carbon steel were evaluated by using high temperature loop equipment with on-line corrosion-monitoring system. Effect of dissolved oxygen concentration at pH 7 was also evaluated. The experimental FAC rates were compared with the calculation result, which was obtained from a FAC model developed previously by the authors' group. The tube specimens made of STPT 480 carbon steel were used for the FAC tests. The Cr concentration of STPT 480 was specially adjusted to 0.001 and 0.08 %. The inner diameters of the tubes were 1.6, 2.4, and 3.2 mm. The solutions were fed to the specimens with the flow rate of 1.5 l/min. The temperature of the solution at the specimen was controlled at 140 o C. Test solutions were demineralized water or NH 3 solutions of pH 8.0, 9.2, and 10.0. The increase in pH more than 9 decreased the FAC rates of both 0.001 and 0.08 % Cr specimens at 140 o C. Increase of the Cr concentration of the material decreased the FAC rate in the solution of pH 7.0, 8.0, 9.2, and 10.0. The FAC model reproduced well dependence of the experimental FAC behavior on water chemistry. It was confirmed that effect of pH and Cr concentration of material on the FAC rate were closely related to the solubility and diffusion of iron and chromium. (author)

Laboratory Assessment of Select Methods of Corrosion Control and Repair in Reinforced Concrete Bridges

Directory of Open Access Journals (Sweden)

Matthew D. Pritzl

2014-01-01

Full Text Available Fourteen reinforced concrete laboratory test specimens were used to evaluate a number of corrosion control (CoC procedures to prolong the life of patch repairs in corrosion-damaged reinforced concrete. These specimens included layered mixed-in chlorides to represent chloride contamination due to deicing salts. All specimens were exposed to accelerated corrosion testing for three months, subjected to patch repairs with various treatments, and further subjected to additional three months of exposure to accelerated corrosion. The use of thermal sprayed zinc, galvanic embedded anodes, epoxy/polyurethane coating, acrylic coating, and an epoxy patch repair material was evaluated individually or in combination. The specimens were assessed with respect to corrosion currents (estimated mass loss, chloride ingress, surface rust staining, and corrosion of the reinforcing steel observed after dissection. Results indicated that when used in patch repair applications, the embedded galvanic anode with top surface coating, galvanic thermal sprayed zinc, and galvanic thermal sprayed zinc with surface coating were more effective in controlling corrosion than the other treatments tested.

Effect of corrosion product layer on SCC susceptibility of copper containing type 304 stainless steel in 1 M H2SO4

International Nuclear Information System (INIS)

Asawa, M.; Devasenapathi, A.; Fujisawa, M.

2004-01-01

The effect of surface corrosion product layer on the stress corrosion cracking (SCC) susceptibility of type 304 stainless steel with Cu was studied in 1 kmol/m 3 (1 M) sulfuric acid at 353 K temperature. Studies based on the intermittent removal of surface corrosion product layer indicated that the surface film governs the SCC behavior of the alloy by accelerating both the crack initiation and propagation stages. The electrochemical impedance and polarization studies showed the surface layer to be promoting SCC initiation by lowering the uniform corrosion rate and the propagation by shifting the surface corrosion potential to a more noble direction. The elemental analysis of the corrosion product both by the energy dispersive X-ray (EDX) spectroscopy and by X-ray diffraction (XRD) analysis along with the thermodynamic calculations showed the layer to be constituted mainly of metallic copper (Cu) and the mono-hydrated iron sulfate which acts as cathode promoting SCC

Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

Energy Technology Data Exchange (ETDEWEB)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-07-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

Statistical analysis of failure time in stress corrosion cracking of fuel tube in light water reactor

International Nuclear Information System (INIS)

Hirao, Keiichi; Yamane, Toshimi; Minamino, Yoritoshi

1991-01-01

This report is to show how the life due to stress corrosion cracking breakdown of fuel cladding tubes is evaluated by applying the statistical techniques to that examined by a few testing methods. The statistical distribution of the limiting values of constant load stress corrosion cracking life, the statistical analysis by making the probabilistic interpretation of constant load stress corrosion cracking life, and the statistical analysis of stress corrosion cracking life by the slow strain rate test (SSRT) method are described. (K.I.)

Corrosion and Wear Analysis in Marine Transport Constructions

OpenAIRE

Urbahs, A; Savkovs, K; Rijkuris, G; Andrejeva, D

2018-01-01

Corrosion is one of the most common naturally occurring processes studied by thermodynamics, which includes oxidation process, metal disruption, and its chemical and electrochemical effects under environmental influence. Corrosion of metal and equipment accounts for a considerable proportion of total corrosion losses, thus providing the impetus for further investigation and developments related to corrosion protection in order to provide transport systems and industry with corrosion preventiv...

Metagenomic analysis indicates Epsilonproteobacteria as a potential cause of microbial corrosion in pipelines injected with bisulfite

Directory of Open Access Journals (Sweden)

Dongshan eAn

2016-01-01

Full Text Available Sodium bisulfite (SBS is used as an oxygen scavenger to decrease corrosion in pipelines transporting brackish subsurface water used in the production of bitumen by steam-assisted gravity drainage. Sequencing 16S rRNA gene amplicons has indicated that SBS addition increased the fraction of the sulfate-reducing bacteria (SRB Desulfomicrobium, as well as of Desulfocapsa, which can also grow by disproportionating sulfite into sulfide, sulfur and sulfate. SRB use cathodic H2, formed by reduction of aqueous protons at the iron surface, or use low potential electrons from iron and aqueous protons directly for sulfate reduction. In order to reveal the effects of SBS treatment in more detail, metagenomic analysis was performed with pipe-associated solids (PAS scraped from a pipe section upstream (PAS-616P and downstream (PAS-821TP of the SBS injection point. A major SBS-induced change in microbial community composition and in affiliated hynL genes for the large subunit of [NiFe] hydrogenase was the appearance of sulfur-metabolizing Epsilonproteobacteria of the genera Sulfuricurvum and Sulfurovum. These are chemolithotrophs, which oxidize sulfide or sulfur with O2 or reduce sulfur with H2. Because O2 was absent, this class likely catalyzed reduction of sulfur (S0 originating from the metabolism of bisulfite with cathodic H2 (or low potential electrons and aqueous protons originating from the corrosion of steel (Fe0. Overall this accelerates reaction of of S0 and Fe0 to form FeS, making this class a potentially powerful contributor to microbial corrosion. The PAS-821TP metagenome also had increased fractions of Deltaproteobacteria including the SRB Desulfomicrobium and Desulfocapsa. Altogether, SBS increased the fraction of hydrogen-utilizing Delta- and Epsilonproteobacteria in brackish-water-transporting pipelines, potentially stimulating anaerobic pipeline corrosion if dosed in excess of the intended oxygen scavenger function.

Corrosion effects on friction factors

International Nuclear Information System (INIS)

Magleby, H.L.; Shaffer, S.J.

1996-01-01

This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly

Influence of alkali metal hydroxides on corrosion of Zr-base alloys

International Nuclear Information System (INIS)

Jeong, Yong Hwan

1996-01-01

The influence of group-1 alkali hydroxides on different Zr-based alloys have been carried out in static autoclaves at 350 deg C in pressurized water, conditioned in low(0.32 mmol), medium(4.3 mmol) and high(31.5 mmol) equimolar concentration of Li-, Na-, K-, Rb- and Cs-hydroxide. Two types of alloys have been investigated: Zr-Sn-(TRM, Transition metal) and Zr-Sn-Nb-(TRM, Transition metal). From the experiments the cation could be identified as the responsible species for corrosion of Zr alloy in alkalized water. The radius of the cation governs the accelerated corrosion in the pre-transition region of Zr alloy. Incorporation of alkali cation into the zirconium oxide lattice is probably the mechanism which allows the corrosion enhancement for Li and Na and the significant lower effect for the other bases. Nb containing alloys showed lower corrosion resistance than Zr-Sn-TRM alloys in all alkali solutions. Both types of alloys were corroded significantly more in LiOH and NaOH than in the other alkali environments. Lowest corrosive aggressiveness has been found for CsOH followed by KOH. Concluding from the corrosion behavior in the different alkali environments and taking into account the tendency to accelerate the corrosion of Zr alloys, CsOH and KOH are possible alternate alkali for PWR (Pressurized Water Reactor) application. (author)

Corrosivity Sensor for Exposed Pipelines Based on Wireless Energy Transfer.

Science.gov (United States)

Lawand, Lydia; Shiryayev, Oleg; Al Handawi, Khalil; Vahdati, Nader; Rostron, Paul

2017-05-30

External corrosion was identified as one of the main causes of pipeline failures worldwide. A solution that addresses the issue of detecting and quantifying corrosivity of environment for application to existing exposed pipelines has been developed. It consists of a sensing array made of an assembly of thin strips of pipeline steel and a circuit that provides a visual sensor reading to the operator. The proposed sensor is passive and does not require a constant power supply. Circuit design was validated through simulations and lab experiments. Accelerated corrosion experiment was conducted to confirm the feasibility of the proposed corrosivity sensor design.

Electrochemical migration, whisker formation, and corrosion behavior of printed circuit board under wet H2S environment

International Nuclear Information System (INIS)

Zou, Shiwen; Li, Xiaogang; Dong, Chaofang; Ding, Kangkang; Xiao, Kui

2013-01-01

Highlights: •The electrochemical migration, whisker formation, and corrosion behavior of PCB under wet H 2 S environment were observed and studied systematically. •The process of electrochemical migration of solder joints is explained. •The corrosion mechanism of PCB interconnectors induced by micro pores under wet H 2 S environment is discussed, and the corrosion reaction model is proposed. -- Abstract: Electrochemical migration, whisker formation, and corrosion behavior of printed circuit board (PCB) under wet H 2 S environment were analyzed by environment scanning electron microscope (ESEM), Energy dispersive X-ray spectroscopy (EDS) with mapping and element phase cluster (EPC) techniques, Raman Spectrum analysis and electrochemical impedance spectroscopy (EIS) technology. The results showed that nonuniform corrosion behavior occurred on PCB surfaces under 1 ppm wet H 2 S at 40 °C; whiskers formed on the inner sidewall of via-holes with a growth rate of 1.2 Å/s; numerous corrosion products migrated through the pore of plated gold layer, which broke off the protective layer. The corrosion rate was accelerated according to the big-cathode-small-anode model

Model of physico-chemical effect on flow accelerated corrosion in power plant

International Nuclear Information System (INIS)

Fujiwara, Kazutoshi; Domae, Masafumi; Yoneda, Kimitoshi; Inada, Fumio

2011-01-01

Highlights: → Model of chemical effect on FAC was developed. → Equation to evaluate the dissolved oxygen concentration for FAC suppression was derived. → The model explains the qualitatively the effect of parameters on FAC rate. → Diffusion of soluble species well reproduces the unique FAC behavior. - Abstract: Flow accelerated corrosion (FAC) is caused by the accelerated dissolution of protective oxide film under the condition of high flow rate and has been one of the most important subjects in fossil and nuclear power plants. The dominant factors of FAC are water chemistry, material, and fluid dynamics. Understanding of the thinning mechanism is very important to estimate the quantitative effects of the dominant factors on FAC. In this study, a novel model of chemical effect on FAC under the steady-state condition was developed in consideration of the diffusion of soluble iron and chromium species, dissolved hydrogen, and dissolved oxygen. The formula to evaluate the critical concentration of dissolved oxygen for FAC suppression was derived. The present model reproduced qualitatively the effect of major environmental parameters on FAC rate. The model could explain the following facts. (1) The FAC rate shows a peak around 413 K. (2) The FAC rate decreases with an increase in Cr content. (3) The FAC rate decreases with an increase in pH. (4) The FAC rate decreases with an increase in dissolved oxygen concentration. (5) The maximum of critical dissolved oxygen concentration is observed around 353 K. (6) The critical dissolved oxygen concentration decreases with an increase in pH. We conclude that the diffusion of soluble species from the saturated layer under the steady-state condition well reproduces the unique FAC behavior with variation of water chemistry parameters.

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2014-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

Influences of the quantity of Mg2Sn phase on the corrosion behavior of Mg-7Sn magnesium alloy

International Nuclear Information System (INIS)

Liu Xianbin; Shan Dayong; Song Yingwei; Chen Rongshi; Han Enhou

2011-01-01

The influence of the quantity of the Mg 2 Sn phase on the corrosion behavior of different solution temperature treated Mg-7Sn magnesium alloy has been investigated by electrochemical measurements, scanning electron microscope (SEM) observation, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analysis. With the increase of solution temperature, the quantity of Mg 2 Sn phase decreased and the tin concentration of matrix increased. The dissolved tin in Mg matrix took part in the film formation and the constituent of film was magnesium oxide and stannic oxide. The corrosion mode and corrosion rate were associated with the quantity of Mg 2 Sn phases and tin concentration of the matrix. If most of tin was present as Mg 2 Sn, the corrosion mode was pitting corrosion and it accelerated the corrosion rate. If most of tin was dissolved in matrix, the corrosion mode was filiform corrosion and it decreased the corrosion rate. The experiment evidences demonstrated that the corrosion resistance can be improved by increasing the tin concentration of matrix and the lowest corrosion rate was observed for sample solution treated at 540 o C.

Semi-empirical corrosion model for Zircaloy-4 cladding

International Nuclear Information System (INIS)

Nadeem Elahi, Waseem; Atif Rana, Muhammad

2015-01-01

The Zircaloy-4 cladding tube in Pressurize Water Reactors (PWRs) bears corrosion due to fast neutron flux, coolant temperature, and water chemistry. The thickness of Zircaloy-4 cladding tube may be decreased due to the increase in corrosion penetration which may affect the integrity of the fuel rod. The tin content and inter-metallic particles sizes has been found significantly in the magnitude of oxide thickness. In present study we have developed a Semiempirical corrosion model by modifying the Arrhenius equation for corrosion as a function of acceleration factor for tin content and accumulative annealing. This developed model has been incorporated into fuel performance computer code. The cladding oxide thickness data obtained from the Semi-empirical corrosion model has been compared with the experimental results i.e., numerous cases of measured cladding oxide thickness from UO 2 fuel rods, irradiated in various PWRs. The results of the both studies lie within the error band of 20μm, which confirms the validity of the developed Semi-empirical corrosion model. Key words: Corrosion, Zircaloy-4, tin content, accumulative annealing factor, Semi-empirical, PWR. (author)

Improving the Corrosion Resistance of Biodegradable Magnesium Alloys by Diffusion Coating Process

Science.gov (United States)

Levy, Galit Katarivas; Aghion, Eli

Magnesium alloys suffer from accelerated corrosion in physiological environment and hence their use as a structural material for biodegradable implants is limited. The present study focuses on a diffusion coating treatment that amplifies the beneficial effect of Neodymium on the corrosion resistance of magnesium alloys. The diffusion coating layer was obtained by applying 1 µm Nd coating on EW10X04 magnesium alloy using Electron-gun evaporator and PVD process. The coated alloy was heat treated at 350°C for 3 hours in a protective atmosphere of N2+0.2%SF6. The micro structure characteristics were evaluated by SEM, XRD, and XPS; the corrosion resistance was examined by potentiodynamic polarization and EIS analysis. The corrosion resistance of the diffusion coated alloy was significantly improved compared to the uncoated material. This was related to: (i) formation of Nd2O3 in the outer scale, (ii) integration of Nd in the MgO oxide layer, and (iii) formation of secondary phase Mg41Nd5 along the grain boundaries of α-Mg.

Corrosion Behavior and Oxide Film Formation of T91 Steel under Different Water Chemistry Operation Conditions

Energy Technology Data Exchange (ETDEWEB)

Zhang, D. Q.; Shi, C.; Li, J.; Gao, L. X. [Shanghai University of Electric Power, Shanghai (China); Lee, K. Y. [Dalian University of Technology, Dalian (China)

2017-02-15

The corrosion behavior of a ferritic/martensitic steel T91 exposed to an aqueous solution containing chloride and sulfate ions is investigated depending on the stimulated all-volatile treatment (AVT) and under oxygenated treatment (OT) conditions. The corrosion of T91 steel under OT condition is severe, while the corrosion under AVT condition is not. The co-existence of chloride and sulfate ions has antagonistic effect on the corrosion of T91 steel in both AVT and OT conditions. Unlike to corrosion resistance in the aqueous solution, OT pretreatment provides T91 steel lower oxidation-resistance than VAT pretreatment. From scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS) and X-ray diffraction (XRD) analysis, the lower corrosion resistance in the aqueous solution by VAT conditions possibly is due to the formation of pits. In addition, the lower oxidation resistance of T91 steel pretreated by OT conditions is explained as follows: the cracks formed during the immersion under OT conditions accelerated peeling-off rate of the oxide film.

Chloride corrosion in biomass-fired boilers – Fe-O-Cl system thermodynamic analysis

Directory of Open Access Journals (Sweden)

Kaczmarczyk Robert

2016-01-01

The paper presents a thermodynamic analysis of chloride-induced corrosion in the Fe-O-Cl system. The ranges of the metallic, oxide and chloride phase stability are determined within the temperature range T = 750-1000 K. Based on the parametric equations the equilibrium concentration of gaseous phase determined by Deacon reaction are presented. The effect of H2O concentration in the gaseous phase on high-temperature corrosion process and gaseous NaCl influence on NaFeO2 formation in the passive oxide scale layer (FeO/Fe3O4/Fe2O3 are discussed as well. The results are correlated with available in the literature laboratory experimental data and industrial corrosion process observations. Presented thermodynamic analysis is compared with assumptions of “active oxidation” model. The results may be used for experimental research prediction and a corrosion prevention in the industry.

On the mechanisms of the corrosion of weathering steel by SO{sub 2} in laboratory studies: influence of the environmental parameters

Energy Technology Data Exchange (ETDEWEB)

Marco, J. F., E-mail: jfmarco@iqfr.csic.es [Instituto de Química Física “Rocasolano”, CSIC (Spain)

2017-11-15

We report here on the mechanisms underlying the corrosion of weathering steel in accelerated laboratory tests using artificially polluted SO{sub 2}-atmospheres. The role of corrosion parameters such as the SO{sub 2} concentration, the exposure time, the relative humidity and temperature of the environment are discussed in detail. Through the extensive use of Mössbauer spectroscopy in both its transmission and electron detection modes, as well as with the help of other analysis techniques, the characterization of the different corrosion products at the various stages of the corrosion process has been carried out. The results complement the data obtained in field studies and help to understand the mechanisms involved in this complex phenomenon.

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

Science.gov (United States)

Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

2017-12-01

Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

Atmospheric corrosion tests along the Norwegian-Russian border. Part II

Energy Technology Data Exchange (ETDEWEB)

Henriksen, J.F.; Mikhailov, A.A.

1997-12-31

A bilateral exposure programme was carried out along the Norwegian-Russian border in 1990-1991, 1992-1993 and 1993-1994 to evaluate quantitatively the effect of sulphur pollutants on the atmospheric corrosion of important materials in sub-arctic climate. The first part of the programme demonstrated that also in subarctic climate do metals corrode depending on the atmospheric corrosivity, and dose-response functions were derived which combined the effects of SO{sub 2} and time of wetness. The second part of the programme, which is described in this report, involved exposures of carbon steel, zinc and copper at two sites in Norway and three sites in Russia. It is concluded that the accelerated atmospheric corrosion of metals in regions along the border is mainly due to dry deposition of sulphur. At some sites, dry deposition of Cl contributes because of sea-salt aerosols. The corrosivity of acid precipitation is certain but could not be represented as a function because of the small differences observed in the pH values at the different sites. At all test sites the kinetics of corrosion of steel, zinc and copper are characterized by a reduced corrosion rate after one year of exposure. Time of wetness is an important parameter in predicting atmospheric corrosion of metals even on a regional scale. Hence, for monitoring and for trend-effect analysis, it is very important to determine the corrosivity of SO{sub 2} with time of wetness. In accordance with dose-response functions obtained, the yearly corrosion rate for steel and zinc are higher for the areas with higher amounts of dry deposition of Cl than for areas with analogous but only SO{sub 2}-containing atmosphere. 6 refs., 8 figs., 15 tabs.

Processing and Probability Analysis of Pulsed Terahertz NDE of Corrosion under Shuttle Tile Data

Science.gov (United States)

Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Ely, Thomas M.

2009-01-01

This paper examines data processing and probability analysis of pulsed terahertz NDE scans of corrosion defects under a Shuttle tile. Pulsed terahertz data collected from an aluminum plate with fabricated corrosion defects and covered with a Shuttle tile is presented. The corrosion defects imaged were fabricated by electrochemically etching areas of various diameter and depth in the plate. In this work, the aluminum plate echo signal is located in the terahertz time-of-flight data and a threshold is applied to produce a binary image of sample features. Feature location and area are examined and identified as corrosion through comparison with the known defect layout. The results are tabulated with hit, miss, or false call information for a probability of detection analysis that is used to identify an optimal processing threshold.

Flow-accelerated corrosion in power plants. Revision 1

International Nuclear Information System (INIS)

Chexal, B.; Horowitz, J.; Dooley, B.

1998-07-01

Flow-Accelerated Corrosion (FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are common in much of the high-energy piping in nuclear and fossil-fueled power plants. Undetected, FAC will cause leaks and ruptures. Consequently, FAC has become a major issue, particularly for nuclear plants. Although major failures are rare, the consequences can be severe. In 1986, four men in the area of an FAC-induced pipe rupture were killed. Fossil plants too, are subject to FAC. In 1995, a failure at a fossil-fired plant caused two fatalities. In addition to concerns about personnel safety, FAC failures can pose challenges to plant safety. Regulatory agencies have therefore required nuclear utilities to institute formal programs to address FAC. Finally, a major FAC failure (like the one that happened in 1997 at a US nuclear power plant) can force a plant to shutdown and purchase replacement power at a price approaching a million dollars per day depending upon the MWe rating of the plant. A great deal of time and money has been spent to develop the technology to predict, detect, and mitigate FAC in order to prevent catastrophic failures. Over time, substantial progress has been made towards understanding and preventing FAC. The results of these efforts include dozens of papers, reports, calculations, and manuals, as well as computer programs and other tools. This book is written to provide a detailed treatment of the entire subject in a single document. Any complex issue requires balancing know-how, the risk of decision making, and a pragmatic engineering solution. This book addresses these by carrying out the necessary R and D and engineering along with plant knowledge to cover all quadrants of Chexal's four quadrant known-unknown diagram, as seen in Figure i

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

Corrosion failure analysis of hearing aid battery-spring contacts

DEFF Research Database (Denmark)

Gudla, Visweswara Chakravarthy; Ambat, Rajan

2017-01-01

the susceptibility of these systems to galvanic corrosion. In this study, traditional behind the ear (BTE) hearing aid systems, which failed during service were analysed. Failure analysis was performed on the dome type battery-spring contact systems. The morphology of the contact areas was observed using scanning......Reliability of low power electrical contacts such as those in hearing aid battery-spring systems is a very critical aspect for the overall performance of the device. These systems are exposed to certain harsh environments like high humidity and elevated temperatures, and often in combination...... electron microscopy, and the compositional analysis of the corrosion products and contaminants was performed using energy dispersive X-ray spectroscopy. Wear track morphology was observed on the contact points, and the top coating on the dome was worn out exposing the substrate spring material...

Some observations on use of siliceous mineral waters in reduction of corrosion in RCC structures

Digital Repository Service at National Institute of Oceanography (India)

Venugopal, C.

The corrosion-resisting characteristics of reinforcement in cement blended with siliceous mineral wastes viz. gold tailing and flyash have been evaluated by using an accelerated corrosion technique. The additions of these mineral admixtures...

Stray current vs anodic polarization in reinforced mortar: a comparative study on steel corrosion behaviour in both regimes

NARCIS (Netherlands)

Chen, Zhipei; Koleva, D.A.; van Breugel, K.

2015-01-01

Stray current arising from direct current electrified traction systems and then circulat-ing in reinforced concrete structures may initiate corrosion or even accelerate existing corrosion processes on embedded reinforcement. Therefore, stray-current induced corrosion of nearby reinforced concrete

Corrosion characteristics of a 4-year naturally corroded reinforced concrete beam with load-induced transverse cracks

International Nuclear Information System (INIS)

Fu, Chuanqing; Jin, Nanguo; Ye, Hailong; Jin, Xianyu; Dai, Wei

2017-01-01

Highlights: • A comprehensive study of corrosion characteristics of a naturally corroded RC beam. • New insights on the role of cracks in corrosion propagation of steel in concrete. • EMPA and 3D laser scanning provide quantitative analysis of corroded rebar. - Abstract: This work studies the corrosion characteristics of reinforcement in a 4-year naturally corroded concrete beam after accelerated chloride penetration. The results show that the presence of transverse cracks in the tension surface of reinforced concrete beam can globally exacerbate the loss of cross-sectional area of rebar. However, there is no strong correlation between the width of transverse cracks, with the width of longitudinal cracks and loss of cross-sectional area of corroded rebar at a specific location. The self-healing of cracks and sacrificing roles of stirrups at crack tips seem to reduce the impacts of cracks on the corrosion propagation.

Corrosion studies on HGW-canister materials for marine disposal

International Nuclear Information System (INIS)

Taylor, K.J.; Bland, I.D.; Smith, S.; Marsh, G.P.

1986-03-01

Results are presented from theoretical and experimental work undertaken to investigate and assess the general corrosion behaviour of carbon steel canister/overpacks for heat generating nuclear waste under marine disposal conditions. The mean general corrosion rates of carbon steels, determined experimentally by polarisation resistance measurements on specimens in on-going immersion tests, are between 65-124 μm yr -1 at 90 0 C and 5-25 μm yr -1 at 25 0 C and are tending to increase with time. Anomalously high corrosion rates are being indicated by similar tests at 50 0 C. It is not clear what reliance should be placed on the polarisation resistance results, however, and therefore no conclusion will be drawn until the tests are dismantled and inspected in the 1985/86 programme. Tests with γ-radiation on forged carbon steel specimens immersed in deaerated seawater at 90 0 C show that this causes an acceleration of corrosion rate at the three dose rates down to at least 300 R h -1 . Deep ocean sediment from GME also accelerates the corrosion rate of carbon steel in deaerated seawater both with and without γ-radiation. The effect diminishes with continued exposure and is thought to be due to the presence of either an additional so far unidentified oxidising agent or some component which reduces the corrosion protection afforded by the build up of a corrosion product layer. Acquisition of improved electrochemical kinetic data for the mathematical model is now complete, and the model has been run for temperatures of 25 and 90 0 C, where it predicts steady corrosion rates of 19.3 and 180 μm/yr. The model has shown that the rate of attack is not influenced greatly by the depth of sediment, and that the component of corrosion caused by radiation is of the order of 7 mm over 1000 years. (author)

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-03-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

Review about corrosion of superheaters tubes in biomass plants

International Nuclear Information System (INIS)

Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

2006-01-01

The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

Ship ballast tanks a review from microbial corrosion and electrochemical point of view

NARCIS (Netherlands)

Heyer, A.; D'Souza, F.; Morales, C.F.L.; Ferrari, G.; Mol, J.M.C.; Wit, J.H.W. de

2013-01-01

Microbiologically Influenced Corrosion (MIC) is the term used for the phenomenon in which corrosion is initiated and/or accelerated by the activities of microorganisms. MIC is a very serious problem for the ship industry as it reduces structural lifetime in combination with safety risks for

Reliability and corrosion induced degradation of electronic system

International Nuclear Information System (INIS)

Tapas, V.K.; Varde, P.V.

2014-01-01

This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

Analysis of corrosive environmental factors of seabed sediment

Indian Academy of Sciences (India)

Unknown

Seabed sediment; corrosion; environmental factors. 1. Introduction. The corrosion ... plays an important role in the corrosion behaviour of steel in sediment. Figure 2b shows the change in oxidation-reduction po- tential, Eh with distance from ...

Influence of bovine serum albumin in Hanks' solution on the corrosion and stress corrosion cracking of a magnesium alloy.

Science.gov (United States)

Harandi, Shervin Eslami; Banerjee, Parama Chakraborty; Easton, Christopher D; Singh Raman, R K

2017-11-01

It is essential for any temporary implant to possess adequate strength to maintain their mechanical integrity under the synergistic effects of mechanical loading characteristics of human body and the corrosive physiological environment. Such synergistic effects can cause stress corrosion cracking (SCC). The aim of the present study is to investigate the effect of the addition of bovine serum albumin (BSA) to Hanks' solution in corrosion and SCC susceptibility of AZ91D magnesium alloy. The electrochemical impedance spectroscopy (EIS) results indicated that the addition of BSA increased corrosion resistance of the alloy during the first 48h of immersion and then decreased it rapidly. The energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) analyses indicated adsorption of BSA on the alloy surface during initial hours of immersion. However, with the increasing immersion time, BSA chelated with the corrosion products causing disruption of the protective film; thus, it accelerated the corrosion of the alloy. Both the mechanical data and fractographic evidence have confirmed susceptibility of the alloy to SCC. However, in the presence of BSA, the alloy suffered greater SCC which was attributed to its increased susceptibility towards localized corrosion. Copyright © 2017. Published by Elsevier B.V.

The influence of phosphorus on the corrosion of iron in calcium nitrate

International Nuclear Information System (INIS)

Windisch, C.F. Jr.; Baer, D.R.; Jones, R.H.; Engelhard, M.H.

1992-01-01

This paper reports that intergranular stress corrosion cracking (IGSCC) of metallic alloys including iron is strongly influenced by the presence of grain boundary impurities such as phosphorus. In this study to determine how phosphorus affects the corrosion of ion, electrochemical polarization methods were used in conjunction with surface analyses employing ultrahigh vacuum transfer. Specifically, these methods were used to examine the corrosion of iron, iron/phosphorus alloys, and iron implanted with phosphorus in deaerated 55 weight percent Ca(NO 3 ) 2 solutions at 60 degrees C. The presence of phosphorus in iron accelerated corrosion in both the active and passive regions, with the effect being more pronounced in the passive region. In the active region, the phosphorus was oxidized to phosphate which, in turn, appeared to assist the dissolution of the semiprotective Fe 3 O 4 . In the passive region, the phosphorus (when unoxidized) accelerated corrosion by some other mechanism. The FePO 4 that formed in the passive region did not inhibit passivation by, rather, was incorporated in the passive film. The chemical transformations would appear to explain, at least partly, the high IGSCC rates observed for ion containing phosphorus segregated at grain boundaries

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Corrosion at the Polymer-Metal Interface in Artificial Seawater Solutions

Directory of Open Access Journals (Sweden)

Amelia M. Anderson-Wile

2012-01-01

Full Text Available Polymer components for liquid sealing applications are employed in a variety of potentially corrosive environments, such as seawater. Frequently, corrosion of the metal is found at or adjacent to the rubber-metal interface rather than at a noncontact area. The corrosion of different metal alloys (titanium, bronze, nickel, aluminum, 316 stainless steel, and 4130 steel in combination with rubber O-rings (Buna-N and EPDM of varying internal diameters and cross-sectional shapes in seawater over a period of four years is described herein. The corrosion of some metals (i.e., 4130 stainless steel was found to be accelerated through interaction with Buna-N rubber O-rings. Theories to account for corrosion at the polymer-metal interface, especially with respect to polymer composition and O-ring size and shape, are discussed.

Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

International Nuclear Information System (INIS)

Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

2015-01-01

Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products

Science.gov (United States)

Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren

2016-01-01

The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367

Monitoring the corrosion process of reinforced concrete using BOTDA and FBG sensors.

Science.gov (United States)

Mao, Jianghong; Chen, Jiayun; Cui, Lei; Jin, Weiliang; Xu, Chen; He, Yong

2015-04-15

Expansion and cracking induced by the corrosion of reinforcement concrete is the major factor in the failure of concrete durability. Therefore, monitoring of concrete cracking is critical for evaluating the safety of concrete structures. In this paper, we introduce a novel monitoring method combining Brillouin optical time domain analysis (BOTDA) and fiber Bragg grating (FBG), based on mechanical principles of concrete expansion cracking. BOTDA monitors concrete expansion and crack width, while FBG identifies the time and position of cracking. A water-pressure loading simulation test was carried out to determine the relationship between fiber strain, concrete expansion and crack width. An electrical accelerated corrosion test was also conducted to evaluate the ability of this novel sensor to monitor concrete cracking under practical conditions.

Analysis Of Corrosion Resistant Film On AI-Mg-Si Coated By Rare Earth Metal

International Nuclear Information System (INIS)

Darajati, Rusdiana; Ihsan, Mohammad; Wuryanto

2001-01-01

Corrosion analysis of AI-Mg-Si alloy which given corrosion-resistant film of a rare earth oxide coating incorporated with a uniform aluminum oxide film which has been formed on the aluminum alloy surface has been done. The measurement techniques were E corr versus time, polarization resistance, potentiodynamic and SEM (Scanning Electron Microscope for surface analysis. Potential corrosion in water environment tend to bigger with more time for four samples except sample AIMgSi that dipped into triethanolamine. ln HCl pH=1 potential corrosion sample AIMgSi, AIMgSi that dipped into triethanolamine, AIMgSi that dipped into triethanolamine and Ce Cl) tend to bigger with more time while sample AIMgSi that dipped into triethanolamine and YCI 3 or RECI 3 tend to smaller with more time. Potential corrosion in NaOH pH= 13 tend to bigger with more time for all samples. Corrosion rate for sample AIMgSi that dipped into triethanolamine in water environment relatively slower (0,0205 mpy), while in HCl pH=1 and NaOH pH=13 corrosion rate sample AIMgSi that dipped into triethanolamine and YCI 3 relatively slower, respectively are 0,1157 mpy and 2468,26 mpy. Sample AIMgSi that dipped into triethanolamine and RECI 3 in water environment has passivation and trans passivation area while four simple don't have passivation area, in H CI pH=1 all samples generally have passivation area at the same current density range while in NaOH pH= 13 sample AIMgSi has trans passivation area at a potential of about 800 mV while four other sample have passivation area at a potential of about-850-1500 mV. SEM analysis show that the coating layer which formed on the sample surface less protective especially in HCl pH= land NaOH pH=13

Flow-induced corrosion behavior of absorbable magnesium-based stents.

Science.gov (United States)

Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2014-12-01

The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Stress corrosion cracking for 316 stainless steel clips in a condensate stabilizer

Energy Technology Data Exchange (ETDEWEB)

Al-Awar, A.; Aldajah, S.; Harhara, A. [Department of Mechanical Engineering, United Arab Emirates University, P. O. Box 17555 Al-AIn 17555 (United Arab Emirates)

2011-09-15

In one of the gas processing facilities in Abu Dhabi, UAE; a case of 316L stainless steel material failure occurred in the fractionating column due to stress cracking corrosion twice in a cycle of less than 2 years. This paper studies the stress corrosion cracking behavior of the 316L stainless steel in an accelerated corrosion environment and compares it with a higher corrosion resistant nickel alloy (Inconel 625). The experimental work was designed according to ASTM G36 standard, the samples were immersed in a boiling magnesium chloride medium which provided the accelerated corrosion environment and the tested samples were shaped into U-bend specimens as they underwent both plastic and elastic stresses. The specimens were then tested to determine the time required for cracks to initiate. The results of the experimental work showed that the main mode of failure was stress corrosion cracking initiated by the proven presence of chlorides, hydrogen sulfide, and water at elevated temperatures. Inconel 625 samples placed in the controlled environment showed better corrosion resistance as it took them an average of 56 days to initiate cracks, whereas it took an average of 24 days to initiate cracks in the stainless steel 316L samples. The scanning electron microscopy (SEM) micrographs showed that the cracks in the stainless steel 316L samples were longer, wider, and deeper compared to the cracks of Inconel 625. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Interference fits and stress-corrosion failure. [aircraft parts fatigue life analysis

Science.gov (United States)

Hanagud, S.; Carter, A. E.

1976-01-01

It is pointed out that any proper design of interference fit fastener, interference fit bushings, or stress coining processes should consider both the stress-corrosion susceptibility and fatigue-life improvement together. Investigations leading to such a methodology are discussed. A service failure analysis of actual aircraft parts is considered along with the stress-corrosion susceptibility of cold-working interference fit bushings. The optimum design of the amount of interference is considered, giving attention to stress formulas and aspects of design methodology.

Management of Microbiologically Influenced Corrosion in Risk Based Inspection analysis

DEFF Research Database (Denmark)

Skovhus, Torben Lund; Hillier, Elizabeth; Andersen, Erlend S.

. Microbiologically Influenced Corrosion (MIC) is a degradation mechanism that has received increased attention from corrosion engineers and asset operators in the past decades. In this paper, the most recent models that have been developed in order to assess the impact of MIC on asset integrity will be presented...... and an extensive up-to date literature study. The parameters are discussed and subsequently combined in a novel procedure that allows assessment of MIC in a RBI analysis. The procedure is sub-divided into one screening step and a detailed assessment, which fits the recommended approach to assess risk in a RBI...

Electrostatic analysis of 750 keV DC accelerator

International Nuclear Information System (INIS)

Kumar, Abhay; Dwivedi, Jishnu; Jana, Arup Ratan

2011-01-01

The indigenously developed 750 keV DC accelerator working at RRCAT for the last 5 years uses SF 6 at 6 bar pressure as the insulating gas. The green house potential of this gas is about 22,000 times more than that of CO 2 gas. An electrostatic analysis of this accelerator was performed in order to probe the necessity of using this gas with a very elaborate gas handling system. The DC accelerator is approximated by a 2-D axisymmetric model in ANSYS and voltages were defined at the individual stages of the accelerating tube. The result of the study shows that the present design needs SF 6 gas and the pressure vessel dimensions need to be modified to operate the DC accelerator with environmentally friendly N 2 -CO 2 mixture. This paper presents the methodology of the analysis, discusses the DC accelerator finite element model and presents the results of the analysis. The paper also proposes changes in the DC accelerator design to run the accelerator with N 2 -CO 2 mixture. (author)

Corrosion in ICPP fuel storage basins

International Nuclear Information System (INIS)

Dirk, W.J.

1993-09-01

The Idaho Chemical Processing Plant currently stores irradiated nuclear fuel in fuel storage basins. Historically, fuel has been stored for over 30 years. During the 1970's, an algae problem occurred which required higher levels of chemical treatment of the basin water to maintain visibility for fuel storage operations. This treatment led to higher levels of chlorides than seen previously which cause increased corrosion of aluminum and carbon steel, but has had little effect on the stainless steel in the basin. Corrosion measurements of select aluminum fuel storage cans, aluminum fuel storage buckets, and operational support equipment have been completed. Aluminum has exhibited good general corrosion rates, but has shown accelerated preferential attack in the form of pitting. Hot dipped zinc coated carbon steel, which has been in the basin for approximately 40 years, has shown a general corrosion rate of 4 mpy, and there is evidence of large shallow pits on the surface. A welded Type 304 stainless steel corrosion coupon has shown no attack after 13 years exposure. Galvanic couples between carbon steel welded to Type 304 stainless steel occur in fuel storage yokes exposed to the basin water. These welded couples have shown galvanic attack as well as hot weld cracking and intergranular cracking. The intergranular stress corrosion cracking is attributed to crevices formed during fabrication which allowed chlorides to concentrate

Semiquantitative analysis of corrosion products in iron channel by the X-ray diffraction technique

International Nuclear Information System (INIS)

Bueno, C.R.E.; Varela, J.A.

1995-01-01

The corrosion in the us very important in the slag line region, but in others regions over and above this line there is a corrosion process still important. We have made a detailed mapping of phases present in seven different regions in the iron channel in three distinct positions. After the phases identifications, it was made a deconvolution of the diffractograms using Gaussian functions. The analysis of the relative intensity of each phase gave an idea for a semi-quantitative analysis and we have proposed a mechanism of the refractory corrosion. It was observed that the calcium oxide migrates by diffusion to different regions originating low melting point products like pseudo-wolastonite, anorthite and guelenite. (author)

Some methods of analysis and diagnostics of corroded components from nuclear power plant

International Nuclear Information System (INIS)

Mogosan, S.; Radulescu, M.; Fulger, M.; Stefanescu, D.

2010-01-01

In Nuclear Power Plants (NPP) it is necessary to ensure a longer and safe operation as difficult and expensive it is the maintenance of these very complex installations and equipment. In this regard, The Analysis and Diagnostic Laboratory Corroded Metal Components in Nuclear Facilities-LADICON; was authorized RENAR and CNCAN (National Commission for Nuclear Activities Control) notified as a testing laboratory for nuclear-grade materials. As part of the investigation and evaluation of corrosion behavior for these materials two types of test methods are used i.e. longer corrosion tests such as: autoclaving at high temperature and pressure in different chemical media-specific patterns in NPP and accelerated methods like: electrochemical techniques, accelerated chemical tests, etc. This paper presents some methods of analysis for materials corrosion; methods of assessment of corrosion of structural materials exposed to specific operating conditions and environment in NPPs. The electrochemical measurements show the following advantages: a) Allowing a direct method to accelerate the corrosion processes without altering the environment, b) It can be used as an nondestructive tool for assessing the rate of corrosion and c) Offers the possibility of conducting such investigations in - situ and ex- situ. Corroborating the environmental chemistry that was born on samples movies investigation results obtained by the methods above, it is possible to identify the types of corrosion of the materials and sometimes even those processes and mechanisms of corrosion. (authors)

The FSM technology -- Operational experience and improvements in local corrosion analysis

International Nuclear Information System (INIS)

Stroemmen, R.; Horn, H.; Gartland, P.O.; Wold, K.

1996-01-01

FSM (Field Signature Method) is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion and cracking in steel and metal structures, piping systems and vessels. Since 1991 FSM has been used for a wide range of applications e.g. for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry and in materials research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the landbased and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

Electron transfer mediators accelerated the microbiologically influence corrosion against carbon steel by nitrate reducing Pseudomonas aeruginosa biofilm.

Science.gov (United States)

Jia, Ru; Yang, Dongqing; Xu, Dake; Gu, Tingyue

2017-12-01

Electron transfer is a rate-limiting step in microbiologically influenced corrosion (MIC) caused by microbes that utilize extracellular electrons. Cross-cell wall electron transfer is necessary to transport the electrons released from extracellular iron oxidation into the cytoplasm of cells. Electron transfer mediators were found to accelerate the MIC caused by sulfate reducing bacteria. However, there is no publication in the literature showing the effect of electron transfer mediators on MIC caused by nitrate reducing bacteria (NRB). This work demonstrated that the corrosion of anaerobic Pseudomonas aeruginosa (PAO1) grown as a nitrate reducing bacterium biofilm on C1018 carbon steel was enhanced by two electron transfer mediators, riboflavin and flavin adenine dinucleotide (FAD) separately during a 7-day incubation period. The addition of either 10ppm (w/w) (26.6μM) riboflavin or 10ppm (12.7μM) FAD did not increase planktonic cell counts, but they increased the maximum pit depth on carbon steel coupons considerably from 17.5μm to 24.4μm and 25.0μm, respectively. Riboflavin and FAD also increased the specific weight loss of carbon steel from 2.06mg/cm 2 to 2.34mg/cm 2 and 2.61mg/cm 2 , respectively. Linear polarization resistance, electrochemical impedance spectroscopy and potentiodynamic polarization curves all corroborated the pitting and weight loss data. Copyright © 2017 Elsevier B.V. All rights reserved.

Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

International Nuclear Information System (INIS)

Tamilselvi, M.; Kamaraj, P.; Arthanareeswari, M.; Devikala, S.

2015-01-01

Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO 2 ) required for phosphating

Archaeological analogs and corrosion; Analogues archeologiques et corrosion

Energy Technology Data Exchange (ETDEWEB)

David, D

2008-07-01

In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

Study on Corrosion-induced Crack Initiation and Propagation of Sustaining Loaded RCbeams

Science.gov (United States)

Zhong, X. P.; Li, Y.; Yuan, C. B.; Yang, Z.; Chen, Y.

2018-05-01

For 13 pieces of reinforced concrete beams with HRB500 steel bars under long-term sustained loads, at time of corrosion-induced initial crack of concrete, and corrosion-induced crack widths of 0.3mm and 1mm, corrosion of steel bars and time-varying behavior of corrosion-induced crack width were studied by the ECWD (Electro-osmosis - constant Current – Wet and Dry cycles) accelerated corrosion method. The results show that when cover thickness was between 30 and 50mm,corrosion rates of steel bars were between 0.8% and 1.7% at time of corrosion-induced crack, and decreased with increasing concrete cover thickness; when corrosion-induced crack width was 0.3mm, the corrosion rate decreased with increasing steel bar diameter, and increased with increasing cover thickness; its corrosion rate varied between 0.98% and 4.54%; when corrosion-induced crack width reached 1mm, corrosion rate of steel bars was between 4% and 4.5%; when corrosion rate of steel bars was within 5%, the maximum and average corrosion-induced crack and corrosion rate of steel bars had a good linear relationship. The calculation model predicting the maximum and average width of corrosion-induced crack is given in this paper.

Phase analysis of corrosion products of carbon steel in sea water

International Nuclear Information System (INIS)

Garcia R, J.; Yee M, H.; Maldonado M, H.; Nunez, L.; Reguera, E.

1998-01-01

Nowadays carbon steel continues being the most widely used metallic material in marine and coastal buildings. The economic losses, due to corrosion processes, of those countries with important industrial and social activities in coastal regions are highly significant. In this sense the evaluation of the corrosion process of carbon steel and other materials in seawater or in coastal zones is a primary task for protection methods or to predict the hfe of an specific installation. In this communication we present the phases analysis, using XRD and Moessbauer techniques, of corrosion products of a carbon steel (CT3, equivalent to AISI C1020) exposed in two natural corrosion stations in the Caribbean sea (Cuba). The exposition time run from days to 36 months and the evaluated rust are characteristic of samples totally immersed in seawater, from the splash zone and form coastal zones at different distance from the shoreline. Quantitative phase analysis shown presence of magnetite (Fe 3 O 4 ), maghemite (y-Fe 2 O 3 ), akaganeite (B-FeOOH), lepidocrocite (y-FeOOH) and goethite (a-FeOOH) as iron bearing phases, and CaCO 3 (Calcite and aragonite), these last ones mainly in the immersed samples. Quantitative phase analysis by XRD was implemented as a linear combination of the patterns characteristic of all the detected phases and an appropriate model for the background. The quantitative results were used in kinetic models to understand the phase transformation between the iron oxides and oxy hydroxides in the studied conditions. The XRD qualitative and quantitative results were corroborated by Moessbauer spectroscopy in the temperature range of 20 to 300 K. (Author)

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion monitoring using high-frequency guided ultrasonic waves

Science.gov (United States)

Fromme, Paul

2014-02-01

Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

All-Optical Photoacoustic Sensors for Steel Rebar Corrosion Monitoring

Directory of Open Access Journals (Sweden)

Cong Du

2018-04-01

Full Text Available This article presents an application of an active all-optical photoacoustic sensing system with four elements for steel rebar corrosion monitoring. The sensor utilized a photoacoustic mechanism of gold nanocomposites to generate 8 MHz broadband ultrasound pulses in 0.4 mm compact space. A nanosecond 532 nm pulsed laser and 400 μm multimode fiber were employed to incite an ultrasound reaction. The fiber Bragg gratings were used as distributed ultrasound detectors. Accelerated corrosion testing was applied to four sections of a single steel rebar with four different corrosion degrees. Our results demonstrated that the mass loss of steel rebar displayed an exponential growth with ultrasound frequency shifts. The sensitivity of the sensing system was such that 0.175 MHz central frequency reduction corresponded to 0.02 g mass loss of steel rebar corrosion. It was proved that the all-optical photoacoustic sensing system can actively evaluate the corrosion of steel rebar via ultrasound spectrum. This multipoint all-optical photoacoustic method is promising for embedment into a concrete structure for distributed corrosion monitoring.

The corrosion of steels in molten sodium hydroxide

International Nuclear Information System (INIS)

Newman, R.N.; Smith, C.A.; Smith, R.J.

1976-09-01

The role of sodium hydroxide corrosion is discussed in relation to the wastage of materials observed in fast reactor boilers under fault conditions in the vicinity of a water leak into sodium. An experimental technique to study the corrosion under varying conditions is described. The results presented are for 2 1/4Cr 1Mo obtained in static sodium hydroxide in a closed volume over the temperature range 1033K to 1273K. It is found that the corrosion rate can be followed by monitoring the hydrogen produced by the reaction, which can be written as: Fe + 2NaOH = NaFeO 2 + NaH + 1/2H 2 . After an initial acceleration period the rate law is parabolic. The effect on the corrosion rate of melt and cover gas composition has been in part investigated, and the relevance of mass flow of reactants is discussed. (author)

Minimize corrosion degradation of steam generator tube materials

International Nuclear Information System (INIS)

Lu, Y.

2006-01-01

As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

Field experience on weld assemblies behaviour toward flow-accelerated corrosion in French nuclear power plants (NPP)

International Nuclear Information System (INIS)

Calonne-Chatelee, V.; Thebault, Y.; De Bouvier, O.; Dejoux, L.; Trevin, S.; Pavageau, E.-M.

2007-01-01

After the Mihama accident (2004), EDF re-examined its existing inspection strategy of Flow-Accelerated Corrosion (FAC) for the secondary loop of NPPs. Welds, which are still not taken into account by the predictive software BRT-CICERO, have been identified as a weak point. An inventory of the welds' inspections and a program of metallurgical examinations on field components have been established. The chromium content, hydrodynamic effects and dissimilar metal welds have been studied. These examinations showed that the welds' degradation was really due to FAC. It appears that the chromium contents, of the weld and of the base metal, is an important parameter. Moreover, the presence of a weld penetration and dissimilar metal welds seem to have a consequence on the damage of the weld assembly. These parameters will be investigated in an R and D program on the CIROCO loop. Meanwhile, all these results have been taken into account by the maintenance program. (author)

Management of Microbiologically Influenced Corrosion in Risk-Based Inspection Analysis

DEFF Research Database (Denmark)

Skovhus, Torben Lund; Andersen, Erlend S.; Hillier, Elisabeth

2018-01-01

Operating offshore oil and gas production facilities is often associated with high risk. To manage the risk, operators commonly use aids to support decision making in the establishment of a maintenance and inspection strategy. Risk-based inspection (RBI) analysis is widely used in the offshore...... industry as a means to justify the inspection strategy adopted. The RBI analysis is a decision-making technique that enables asset managers to identify the risk related to failure of their most critical systems and components, with an effect on safety, environmental, and business-related issues. Risk...... influenced corrosion (MIC) is a degradation mechanism that has received increased attention from corrosion engineers and asset operators in the past decades. In this paper, the most recent models that have been developed to assess the impact of MIC on asset integrity will be presented and discussed. From...

Corrosion behavior of a positive graphite electrode in vanadium redox flow battery

International Nuclear Information System (INIS)

Liu Huijun; Xu Qian; Yan Chuanwei; Qiao Yonglian

2011-01-01

Graphical abstract: The overpotential for gas evolution on positive graphite electrode decreases due to the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion process, which can self-catalyze the oxidation of carbon atoms therefore, accelerates corrosion process. Highlights: → Initial potential for gas evolution is higher than 1.60 V vs SCE. → Factors affecting the graphite corrosion are investigated. → Functional groups of COOH and C=O introduced during corrosion process. → The groups can self-catalyze the oxidation of carbon atoms. - Abstract: The graphite plate is easily suffered from corosion because of CO 2 evolution when it acts as the positive electrode for vanadium redox flow battery. The aim is to obtain the initial potential for gas evolution on a positive graphite electrode in 2 mol dm -3 H 2 SO 4 + 2 mol dm -3 VOSO 4 solution. The effects of polarization potential, operating temperature and polarization time on extent of graphite corrosion are investigated by potentiodynamic and potentiostatic techniques. The surface characteristics of graphite electrode before and after corrosion are examined by scanning electron microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. The results show that the gas begins to evolve on the graphite electrode when the anodic polarization potential is higher than 1.60 V vs saturated calomel electrode at 20 deg. C. The CO 2 evolution on the graphite electrode can lead to intergranular corrosion of the graphite when the polarization potential reaches 1.75 V. In addition, the functional groups of COOH and C=O introduced on the surface of graphite electrode during corrosion can catalyze the formation of CO 2 , therefore, accelerates the corrosion rate of graphite electrode.

Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

Energy Technology Data Exchange (ETDEWEB)

Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

2017-06-15

The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

Science.gov (United States)

Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

2016-04-01

Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

Image-analysis techniques for investigation localized corrosion processes

International Nuclear Information System (INIS)

Quinn, M.J.; Bailey, M.G.; Ikeda, B.M.; Shoesmith, D.W.

1993-12-01

We have developed a procedure for determining the mode and depth of penetration of localized corrosion by combining metallography and image analysis of corroded coupons. Two techniques, involving either a face-profiling or an edge-profiling procedure, have been developed. In the face-profiling procedure, successive surface grindings and image analyses were performed until corrosion was no longer visible. In this manner, the distribution of corroded sites on the surface and the total area of the surface corroded were determined as a function of depth into the specimen. In the edge-profiling procedure, surface grinding exposed successive cross sections of the corroded region. Image analysis of the cross section quantified the distribution of depths across the corroded section, and a three-dimensional distribution of penetration depths was obtained. To develop these procedures, we used artificially creviced Grade-2 titanium specimens that were corroded in saline solutions containing various amounts of chloride maintained at various fixed temperatures (105 to 150 degrees C) using a previously developed galvanic-coupling technique. We discuss some results from these experiments to illustrate how the procedures developed can be applied to a real corroded system. (author). 6 refs., 4 tabs., 21 figs

Accelerated low water corrosion of carbon steel in the presence of a biofilm harbouring sulphate-reducing and sulphur-oxidising bacteria recovered from a marine sediment

Energy Technology Data Exchange (ETDEWEB)

Beech, Iwona B. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)], E-mail: iwona.beech@port.ac.uk; Campbell, Sheelagh A. [Applied Microbiology and Electrochemistry Group, University of Portsmouth, St. Michael' s Building, White Swan Road, Portsmouth PO1 2DT (United Kingdom)

2008-12-01

Investigations were undertaken to elucidate causes of accelerated low water corrosion (ALWC) of steel piling in a harbour in Southern England. Visual inspection revealed features characteristic of ALWC such as the presence of poorly adherent, thick corrosion products of varying morphology, often seen as large blisters randomly located on sections of the structure at the low water mark. Upon the removal of blisters, a bright surface covered with shallow pits was exposed. Representative samples of the corrosion products were collected from the structure and water and sediment specimens were retrieved from selected areas in the harbour for microbiological, chemical and microscopy testing. In the laboratory, field samples were enriched to detect and enumerate communities of sulphur-oxidising bacteria (SOB) and sulphate-reducing bacteria (SRB). Biofilms, comprising SRB and SOB populations isolated from a sediment sample were grown under static conditions on surfaces of electrodes manufactured from steel piling material. Linear polarisation resistance (LPR) measurements revealed that the corrosion rate of steel with biofilms (0.518 mm y{sup -1}) was higher than that recorded in sterile seawater alone (0.054 mm y{sup -1}) and in sterile seawater to which nutrient was added (0.218 mm y{sup -1}). Scanning electron microscopy (SEM) imaging demonstrated enhanced pitting under biofilms. The results of our investigation revealed for the first time that the attack on steel piling in the presence of sediment SRB and SOB populations was characteristic of ALWC.

Accelerated low water corrosion of carbon steel in the presence of a biofilm harbouring sulphate-reducing and sulphur-oxidising bacteria recovered from a marine sediment

International Nuclear Information System (INIS)

Beech, Iwona B.; Campbell, Sheelagh A.

2008-01-01

Investigations were undertaken to elucidate causes of accelerated low water corrosion (ALWC) of steel piling in a harbour in Southern England. Visual inspection revealed features characteristic of ALWC such as the presence of poorly adherent, thick corrosion products of varying morphology, often seen as large blisters randomly located on sections of the structure at the low water mark. Upon the removal of blisters, a bright surface covered with shallow pits was exposed. Representative samples of the corrosion products were collected from the structure and water and sediment specimens were retrieved from selected areas in the harbour for microbiological, chemical and microscopy testing. In the laboratory, field samples were enriched to detect and enumerate communities of sulphur-oxidising bacteria (SOB) and sulphate-reducing bacteria (SRB). Biofilms, comprising SRB and SOB populations isolated from a sediment sample were grown under static conditions on surfaces of electrodes manufactured from steel piling material. Linear polarisation resistance (LPR) measurements revealed that the corrosion rate of steel with biofilms (0.518 mm y -1 ) was higher than that recorded in sterile seawater alone (0.054 mm y -1 ) and in sterile seawater to which nutrient was added (0.218 mm y -1 ). Scanning electron microscopy (SEM) imaging demonstrated enhanced pitting under biofilms. The results of our investigation revealed for the first time that the attack on steel piling in the presence of sediment SRB and SOB populations was characteristic of ALWC

Analysis of corrosion-product transport using nondestructive XRF and MS techniques

International Nuclear Information System (INIS)

Sawicka, B.D.; Sawicki, J.A.

1998-01-01

This paper describes the application of X-ray fluorescence (XRF) and Moessbauer spectroscopy (MS) techniques to monitor corrosion-product transport (CPT) in water circuits of nuclear reactors. The combination of XRF and MS techniques was applied in studies of CPT crud filters from both primary- and secondary-side water circuits (i.e., radioactive and nonradioactive specimens) of CANDU reactors. The XRF-MS method allows nondestructive analysis of species collected on filters and provides more complete information about corrosion products than commonly used digestive methods of chemical analysis. Recent analyses of CPT specimens from the Darlington Nuclear Generating Station (NGS) primary side and the Bruce B NGS feedwater system are shown as examples. Some characteristics of primary and secondary water circuits are discussed using these new data. (author)

Qualitative safety analysis in accelerator based systems

International Nuclear Information System (INIS)

Sarkar, P.K.; Chowdhury, Lekha M.

2006-01-01

In recent developments connected to high energy and high current accelerators, the accelerator driven systems (ADS) and the Radioactive Ion Beam (RIB) facilities come in the forefront of application. For medical and industrial applications high current accelerators often need to be located in populated areas. These facilities pose significant radiological hazard during their operation and accidental situations. We have done a qualitative evaluation of radiological safety analysis using the probabilistic safety analysis (PSA) methods for accelerator-based systems. The major contribution to hazard comes from a target rupture scenario in both ADS and RIB facilities. Other significant contributors to hazard in the facilities are also discussed using fault tree and event tree methodologies. (author)

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

OpenAIRE

URKHANOVA Larisa Alekseevna; LKHASARANOV Solbon Aleksandrovich; ROZINA Victoria Yevgenievna; BUYANTUEV Sergey Lubsanovich; BARDAKHANOV Sergey Prokopievich

2014-01-01

Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of ba...

The intergranular corrosion susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling

International Nuclear Information System (INIS)

Wang, Zhixiu; Chen, Peng; Li, Hai; Fang, Bijun; Song, Renguo; Zheng, Ziqiao

2017-01-01

Highlights: • No intergranular corrosion occured for the peak–re–aged and over–re–aged 2024 Al alloy. • Absence of intergranular corrosion in the re–aged samples resulted from no continuous grain boundary S–Al_2CuMg phase. • Aggregated pits were observed in the over–re–aged samples. • Aggregated pitting corrosion was related to the preferential precipitation of S–phase on the dislocation cell walls. - Abstract: The intergranular corrosion (IGC) susceptibility of 2024 Al alloy during re–ageing after solution treating and cold–rolling was investigated by accelerated corrosion testing, open circuit potential testing, transmission electron microscopy and scanning electron microscopy. The absence of IGC in both the peak–re–aged and over–re–aged samples is related to the dislocation pile–ups which prevent the supersaturated solutes from diffusing into the grain boundaries and precipitating the continuous S–Al_2CuMg phase. The aggregated pitting corrosion in the over–re–aged samples arises from the S–phase precipitates on the dislocation cell walls which accelerate the anodic dissolution of the cell interiors.

Standard guide for corrosion-related failure analysis

CERN Document Server

American Society for Testing and Materials. Philadelphia

2000-01-01

1.1 This guide covers key issues to be considered when examining metallic failures when corrosion is suspected as either a major or minor causative factor. 1.2 Corrosion-related failures could include one or more of the following: change in surface appearance (for example, tarnish, rust, color change), pin hole leak, catastrophic structural failure (for example, collapse, explosive rupture, implosive rupture, cracking), weld failure, loss of electrical continuity, and loss of functionality (for example, seizure, galling, spalling, swelling). 1.3 Issues covered include overall failure site conditions, operating conditions at the time of failure, history of equipment and its operation, corrosion product sampling, environmental sampling, metallurgical and electrochemical factors, morphology (mode) or failure, and by considering the preceding, deducing the cause(s) of corrosion failure. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibili...

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Science.gov (United States)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-08-01

The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Study on electrochemical corrosion mechanism of steel foot of insulators for HVDC lines

Science.gov (United States)

Zheng, Weihua; Sun, Xiaoyu; Fan, Youping

2017-09-01

The main content of this paper is the mechanism of electrochemical corrosion of insulator steel foot in HVDC transmission line, and summarizes five commonly used artificial electrochemical corrosion accelerated test methods in the world. Various methods are analyzed and compared, and the simulation test of electrochemical corrosion of insulator steel feet is carried out by water jet method. The experimental results show that the experimental environment simulated by water jet method is close to the real environment. And the three suspension modes of insulators in the actual operation, the most serious corrosion of the V type suspension hardware, followed by the tension string suspension, and the linear string corrosion rate is the slowest.

Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

Energy Technology Data Exchange (ETDEWEB)

Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

2014-10-15

Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

Corrosion fatigue cracking behavior of Inconel 690 (TT) in secondary water of pressurized water reactors

International Nuclear Information System (INIS)

Xiao Jun; Chen Luyao; Qiu Shaoyu; Chen Yong; Lin Zhenxia; Fu Zhenghong

2015-01-01

Inconel 690 (TT) is one of the key materials for tubes of steam generators for pressurized water reactors, where it is susceptible to corrosion fatigue cracking. In this paper, the corrosion fatigue cracking behavior of Inconel 690 (TT) was investigated under small scale yielding conditions, in the simulated secondary water of pressurized water reactor. It was observed that the fatigue crack growth rate was accelerated by a maximum factor up to 3 in the simulated secondary water, comparing to that in room temperature air. In addition, it was found that the accelerating effect was influenced by out-of-plane cracking of corrosion fatigue cracks and also correlated with stress intensity factor range, maximum stress intensity factor and stress ratio. (authors)

Bridging of inspection with corrosion management

International Nuclear Information System (INIS)

Zamaluddin Ali; Mohd Hawari Hassan; Rohana Jaafar

2009-01-01

Formerly, Inspection and Corrosion Engineers have less interaction and sharing of information to each other even they are working in the same plant or organization. Inspection finding either from visual inspection or NDT techniques rarely shared with corrosion engineers. Similarly corrosion engineers rarely discussed their corrosion prediction and potential damage mechanism with inspection engineers. A demanding request of more holistic plant safety and asset integrity promoted the introduction and implementation of Risk Based Inspection (RBI). RBI analysis demands the input mainly from both disciplines i.e. Inspection and Corrosion Engineers. Most of RBI methodologies are once-off analysis approach which also promoted once-off interaction between Inspection and Corrosion Engineers. PETRONAS has developed a methodology with supporting software, integrating both Inspection and Corrosion disciplines. PETRONAS Risk Based Inspection (PRBI) is intended to promote continuous integration of Inspection and Corrosion management of the plant through out the whole life cycle starting from the design stage to fabrication, operation and decommissions stage. (author)

Stress corrosion cracking of an aluminum alloy used in external fixation devices.

Science.gov (United States)

Cartner, Jacob L; Haggard, Warren O; Ong, Joo L; Bumgardner, Joel D

2008-08-01

Treatment for compound and/or comminuted fractures is frequently accomplished via external fixation. To achieve stability, the compositions of external fixators generally include aluminum alloy components due to their high strength-to-weight ratios. These alloys are particularly susceptible to corrosion in chloride environments. There have been several clinical cases of fixator failure in which corrosion was cited as a potential mechanism. The aim of this study was to evaluate the effects of physiological environments on the corrosion susceptibility of aluminum 7075-T6, since it is used in orthopedic external fixation devices. Electrochemical corrosion curves and alternate immersion stress corrosion cracking tests indicated aluminum 7075-T6 is susceptible to corrosive attack when placed in physiological environments. Pit initiated stress corrosion cracking was the primary form of alloy corrosion, and subsequent fracture, in this study. Anodization of the alloy provided a protective layer, but also caused a decrease in passivity ranges. These data suggest that once the anodization layer is disrupted, accelerated corrosion processes occur. (c) 2007 Wiley Periodicals, Inc.

Characterization of Encapsulated Corrosion Inhibitors Containing Microparticles for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, Benjamin Pieter; Calle, Luz M.

2015-01-01

This poster presents the results obtained from experiments designed to evaluate the release properties, as well as the corrosion inhibition effectiveness, of several encapsulated corrosion inhibitors. Microencapsulation has been used in the development of environmentally friendly multifunctional smart coatings. This technique enables the incorporation of autonomous corrosion detection, inhibition and self-healing functionalities into many commercially available coating systems. Select environmentally friendly corrosion inhibitors were encapsulated in organic and inorganic pH-sensitive microparticles and their release in basic solutions was studied. The release rate results showed that the encapsulation can be tailored from fast, for immediate corrosion protection, to slow, which will provide continued long-term corrosion protection. The incorporation of several corrosion inhibitor release profiles into a coating provides effective corrosion protection properties. To investigate the corrosion inhibition efficiency of the encapsulated inhibitors, electrochemical techniques were used to obtain corrosion potential, polarization curve and polarization resistance data. These measurements were performed using the free as well as the encapsulated inhibitors singly or in combinations. Results from these electrochemical tests will be compared to those obtained from weight loss and other accelerated corrosion experiments.

Online monitoring method using Equipotential Switching Direct Current potential drop for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Lee, Tae Hyun; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2010-01-01

The flow accelerated corrosion (FAC) phenomenon persistently impacts plant reliability and personnel safety. We have shown that Equipotential Switching Direct Current Potential Drop (ES-DCPD) can be employed to detect piping wall loss induced by FAC. It has been demonstrated to have sufficient sensitivity to cover both long and short lengths of piping. Based on this, new FAC screening and inspection approaches have been developed. For example, resolution of ES-DCPD can be adjusted according to its monitoring purpose. The developed method shows good integrity during long test periods. It also shows good reproducibility. The Seoul National University FAC Accelerated Simulation Loop (SFASL) has been constructed for ES-DCPD demonstration purposes. During one demonstration, the piping wall was thinned by 23.7% through FAC for a 13,000 min test period. In addition to the ES-DCPD method, ultrasonic technique (UT) has been applied to SFASL for verification while water chemistry was continually monitored and controlled using electrochemical sensors. Developed electrochemical sensors showed accurate and stable water conditions in the SFASL during the test period. The ES-DCPD results were also theoretically predicted by the Sanchez-Caldera's model. The UT, however, failed to detect thinning because of its localized characteristics. Online UT that covers only local areas cannot assure the detection of wall loss.

Analysis of corrosion in petroleum pipeline by laser shearography

International Nuclear Information System (INIS)

Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah; Khairul Anuar Mohd Salleh; Ahmad Nasruddin Ahmad Puad

2008-08-01

This paper aims at assessing of the corrosion defects in standard petroleum pipelines by using shearography method. Shearography technique reveals the stress-affected zone due to additional loading which utilized the laser speckle correlation on the subject inspected. In this study, the artificial corroded pipeline is modeled by different of corrosion depth and width. The pressure was subjected into the 7 mm thickness pipe wall to form an internal air pressure as the loading mechanism. The study shows that change of internal pressure is very effective mechanism to reveal corrosion activity in the pipe. The speckle correlation for corrosion of more than 3 mm depth with ΔP≤0.24 MPa can clearly be observed. For comparison the Radiography Technique is used to correlate the depth, size and shape of the corrosion and finally the location of corrosion area. (Author)

Monitoring of corrosion rates of Fe-Cu alloys under wet/dry condition in weakly alkaline environments

International Nuclear Information System (INIS)

Kim, Je Kyoung; Nishikata, Atsushi; Tsuru, Tooru

2002-01-01

When the steel, containing scrap elements like copper, is used as reinforcing steel bars for concrete, the steel is exposed to alkaline environments. in this study, AC impedance technique has been applied to the monitoring of corrosion rates of iron and several Fe-Cu (0.4, 10wt%) alloys in a wet-dry cycle condition. The wet-dry cycle was conducted by exposure to alternate conditions of 1 hour-immersion in a simulated pH10 concrete solution (Ca(OH) 2 ) containing 0.01M NaCl and 3 hour-drying at 298K and 50%RH. The corrosion rate of the iron is greatly accelerated by the wet-dry cycles. Because the active FeOOH species, which are produced by the oxidation of Fe(II, III)oxide in air during drying, act as very strong oxidants to the corrosion in the wet condition. As the drying progresses, iron shows a large increase in the corrosion rate and a small shift of the corrosion potential to the positive values. This can be explained by acceleration of oxygen transport through the thin electrolyte layer In contrast to iron, the Fe-Cu alloys show low corrosion rates and the high corrosion potentials in whole cycles

Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

International Nuclear Information System (INIS)

Arnau, G.; Gimenez, E.; Rubio, M.V.; Saura, J.J.; Suay, J.J.

1998-01-01

Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Detection of localised corrosion by means of statistic and harmonic analysis of spontaneous potential noise

International Nuclear Information System (INIS)

Carassiti, F.; Cigna, R.; Goolamallee, R.; Gusmano, G.

1989-01-01

The analysis of the electrochemical noise, i.e. of the spontaneous fluctuations of potential of a freely corroding electrode, probably represent one of the most interesting novelty of the last years in the field of corrosion monitoring. Although this technique is still at an early stage, it could lead to interesting developments, especially for identifying localized forms of corrosion. The experiments which have been reported in the literature generally agree that in absence of active corrosion a slight variation of the potential is observed accompanied by non gaussian fluctuations; in presence of the onset of pitting a series of sharp variation is observed followed by relatively slow exponential recovery. In the domain of frequency the slope of the noise frequency curve is less than that noticed in the absence of active corrosion. In the domain of time generally the standard deviation of noise is proportional to the corrosion rate. Moreover it has been noticed that small variation in the experimental condition could cause modification in the shape of the spontaneous potential fluctuation and introduce some confusion in the analysis of data. Digital filtering of disturbs could allow a better reproducibility to be achieved. (author) 4 refs., 9 figs

Phase Analysis of Corrosion Products from Nuclear Power Plants

International Nuclear Information System (INIS)

Lipka, J.; Slugen, V.; Toth, I.; Hascik, J.; Lehota, M.

2002-01-01

The variability of the properties and the composition of the corrosion products of the stainless CrNi and mild steels in dependence on the conditions (temperature, acidity, etc.) is of such a range that, in practice, it is impossible to determine the properties of the corrosion products for an actual case from the theoretical data only. Since the decontamination processes for the materials of the water-cooled reactor (VVER-440) secondary circuits are in a process of development, it is necessary to draw the needed information by the measurement and analysis of the real specimens. The corrosion layer was separated by scraping the rust off the surface and the powder samples were studied by transmission Moessbauer spectroscopy. It should be noted that the gamma spectroscopic measurements give no evidence of the presence of low-energy gamma radiation emitted from the samples. The scrapped specimen powder was homogenised (using the 50 μm sieve) and fixed into the special holder. The 57 Co in Rh matrix was used as the radioactive Moessbauer source. Measured spectra were fitted using program NORMOS SITE. According to the results obtained from Moessbauer spectra, it is possible to establish that the main component of secondary circuit's corrosion products is magnetite Fe 3 O 4 . Next components are hematite α-Fe 2 O 3 and hydroxide akagenite β-FeOOH, which is characterised by a significant paramagnetic doublet in the middle of the spectra. The sextets corresponding to base materials (martensite and austenite steels) were identified in all measured spectra.

Coupling crevice chemistry with a corrosion model in laboratory: A first application to the analysis of secondary side corrosion in service

International Nuclear Information System (INIS)

Pavageau, E.M.; Vaillant, D.; Dimpre, S.; Bouchacourt, M.; Millet, L.

2002-01-01

Secondary side corrosion of tubes in Alloy 600 develops in flow-restricted areas between tubes and tubesheet or tube support plates since pollutants of the secondary water can concentrate under heat flux. So EDF has undertaken an important effort of modeling the degradation (intergranular attack IGA and intergranular stress corrosion cracking IGSCC). Three models of corrosion are available or under development depending on the type of crevice environment that could be deduced from the analysis of secondary water and from pulled tube examinations: the first one in strongly alkaline environments (sodium hydroxide environments), the second one in sulfate environments, sulfate being one of the main species analyzed in water after hideout return, the third one in complex environments that could duplicate the deposits, films and degradation observed on pulled tubes. The crevice chemistry during operation was first evaluated using analyses of secondary water after hideout return and the MULTEQ code. The local chemical conditions were introduced into the corrosion model generated in laboratory and gave results which were compared to field experience. Encouraging results were found with the sodium hydroxide model for some of the old French plant units in the early period of operation. A similar approach is under investigation with the sulfate corrosion model for the entire time of operation and for the other plant units. (authors)

Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

Directory of Open Access Journals (Sweden)

URKHANOVA Larisa Alekseevna

2014-08-01

Full Text Available Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of basalt fiber.

Cluster analysis of stress corrosion mechanisms for steel wires used in bridge cables through acoustic emission particle swarm optimization.

Science.gov (United States)

Li, Dongsheng; Yang, Wei; Zhang, Wenyao

2017-05-01

Stress corrosion is the major failure type of bridge cable damage. The acoustic emission (AE) technique was applied to monitor the stress corrosion process of steel wires used in bridge cable structures. The damage evolution of stress corrosion in bridge cables was obtained according to the AE characteristic parameter figure. A particle swarm optimization cluster method was developed to determine the relationship between the AE signal and stress corrosion mechanisms. Results indicate that the main AE sources of stress corrosion in bridge cables included four types: passive film breakdown and detachment of the corrosion product, crack initiation, crack extension, and cable fracture. By analyzing different types of clustering data, the mean value of each damage pattern's AE characteristic parameters was determined. Different corrosion damage source AE waveforms and the peak frequency were extracted. AE particle swarm optimization cluster analysis based on principal component analysis was also proposed. This method can completely distinguish the four types of damage sources and simplifies the determination of the evolution process of corrosion damage and broken wire signals. Copyright © 2017. Published by Elsevier B.V.

Water chemistry: cause and control of corrosion degradation in nuclear power plants

International Nuclear Information System (INIS)

Kain, Vivekanand

2008-01-01

The corrosion degradation of a material is directly determined by the water chemistry, material (composition, fabrication procedure and microstructure) and by the stress/strain in the material under operating conditions. Water chemistry plays an important role in both uniform corrosion and localized forms of corrosion of materials. Once we understand how water chemistry is contributing to corrosion of a material, it is logical to modify/change that water chemistry to control the corrosion degradation. In nuclear power plants, different water chemistries have been used in different components/systems. This paper will cover the origin of corrosion degradation in the Primary Heat Transport system of different reactor types, Steam Generator tubing, secondary circuit pipelines, service water pipelines and auxiliary systems and establish the role of water chemistry in causing corrosion degradation. The history of changes in water chemistry adopted in these systems to control corrosion degradation is also described. It is shown by examples that there is an obvious limitation in changing water chemistry to control corrosion degradation and in those cases, a change of material or change of the state of stresses/fabrication procedure becomes necessary. The role of water chemistry as a causative factor and also as a controlling parameter on particular types of corrosion degradation e.g. stress corrosion cracking, flow accelerated corrosion, pitting, crevice corrosion is illustrated. It will be shown that increase in dissolved oxygen content (due to radiolysis in nuclear reactors) is sufficient to make even the de-mineralized water to cause stress corrosion cracking in Boiling Water Reactors. Hydrogen Water Chemistry (by hydrogen injection) to control dissolved oxygen is shown to control the stress corrosion cracking. However, it is not possible to control dissolved oxygen at all parts of the Boiling Water Reactors. Therefore, a further refinement in terms of noble metal

Analysis of thickness measurements on secondary lines in EDF PWRs to evaluate the accuracy of the flow accelerated corrosion monitoring software: BRT-CICERO

Energy Technology Data Exchange (ETDEWEB)

Persoz, Matthieu [CAP AMPERE, 1 place Pleyel, 93282 Saint Denis (France); Bouvier, Jean-Baptiste [CNEN, 165-173 av. Pierre Brossolette, 92542 Montrouge Cedex (France); Ardillon, Emmanuel [R and D Division, EDF, 6 quai Watier, 78401 Chatou Cedex (France); Trevin, Stephane [SEPTEN, 12 - 14 av. Dutrievoz, 69628 Villeurbanne Cedex (France)

2006-09-15

The surveillance of Flow Accelerated Corrosion (FAC) on secondary pipes is a major concern for every nuclear power plant operator. After the Surry accident in 1986, EDF launched a computer code development program to monitor this degradation phenomenon. A chemical corrosion model has been developed, based on laboratory test results obtained by EDF R and D since the late 70's. This model enables to compute the wall thickness loss of pipes submitted to FAC, with respect to the thermo-hydraulic conditions, the fluid chemistry, the material chromium content, the pipe geometry and the cycles duration. The computer code, called BRT-CICERO(TM), has first been tested on a few plants in the years 1993-1995. Most of the EDF NPPs began to use it afterwards. In 2001, after the discovery of a severe damage on a 4'' x 6'' reducer at Fessenheim unit 2, that was correctly predicted by BRT-CICERO(TM), the EDF corporate level made its use mandatory for each of its 58 Pressurized Water Reactors (PWR). Several years of operation and experience feedback have enabled to carry out different improvements on the BRT-CICERO(TM) software. Since 2003, EDF NPPs are using the 2.2 version. At the beginning of year 2005, the 58 BRT-CICERO(TM) input-databases were gathered and structured in a form such that statistical treatments could be made. A very great number of data were collected from BRT-CICERO(TM) input-databases by a specific modification of a tool integrated into the software. It appears that a statistical approach could allow an effective analysis of these data. The first goal of this study was to give the degree of confidence in the application and this approach appeared effective. The second goal was to prove that a part of the conservatism is due to the FAC kinetics calculation algorithm implemented in BRT-CICERO(TM). The investigation of the relative difference between measured and calculated thicknesses shows that a part of the conservatism should be due

Analysis of thickness measurements on secondary lines in EDF PWRs to evaluate the accuracy of the flow accelerated corrosion monitoring software: BRT-CICERO

International Nuclear Information System (INIS)

Persoz, Matthieu; Bouvier, Jean-Baptiste; Ardillon, Emmanuel; Trevin, Stephane

2006-09-01

The surveillance of Flow Accelerated Corrosion (FAC) on secondary pipes is a major concern for every nuclear power plant operator. After the Surry accident in 1986, EDF launched a computer code development program to monitor this degradation phenomenon. A chemical corrosion model has been developed, based on laboratory test results obtained by EDF R and D since the late 70's. This model enables to compute the wall thickness loss of pipes submitted to FAC, with respect to the thermo-hydraulic conditions, the fluid chemistry, the material chromium content, the pipe geometry and the cycles duration. The computer code, called BRT-CICERO(TM), has first been tested on a few plants in the years 1993-1995. Most of the EDF NPPs began to use it afterwards. In 2001, after the discovery of a severe damage on a 4'' x 6'' reducer at Fessenheim unit 2, that was correctly predicted by BRT-CICERO(TM), the EDF corporate level made its use mandatory for each of its 58 Pressurized Water Reactors (PWR). Several years of operation and experience feedback have enabled to carry out different improvements on the BRT-CICERO(TM) software. Since 2003, EDF NPPs are using the 2.2 version. At the beginning of year 2005, the 58 BRT-CICERO(TM) input-databases were gathered and structured in a form such that statistical treatments could be made. A very great number of data were collected from BRT-CICERO(TM) input-databases by a specific modification of a tool integrated into the software. It appears that a statistical approach could allow an effective analysis of these data. The first goal of this study was to give the degree of confidence in the application and this approach appeared effective. The second goal was to prove that a part of the conservatism is due to the FAC kinetics calculation algorithm implemented in BRT-CICERO(TM). The investigation of the relative difference between measured and calculated thicknesses shows that a part of the conservatism should be due to the FAC kinetics

Influence of graphite-alloy interactions on corrosion of Ni-Mo-Cr alloy in molten fluorides

Science.gov (United States)

Ai, Hua; Hou, Juan; Ye, Xiang-Xi; Zeng, Chao Liu; Sun, Hua; Li, Xiaoyun; Yu, Guojun; Zhou, Xingtai; Wang, Jian-Qiang

2018-05-01

In this study, the effects of graphite-alloy interaction on corrosion of Ni-Mo-Cr alloy in molten FLiNaK salt were investigated. The corrosion tests of Ni-Mo-Cr alloys were conducted in graphite crucibles, to examine the differences of test specimens in conditions of electric contact and isolated with graphite, respectively. The corrosion attack is severer with more weight loss and deeper Cr depletion layer in samples electric contact with graphite than those isolated with graphite. The occurrence of galvanic corrosion between alloy specimens and graphite container was confirmed by electrochemical measurement. The corrosion is controlled by nonelectric transfer in isolated test while electrochemical reaction accelerated corrosion in electric contact test.

Studies of corrosion resistance of Japanese steels in liquid lead-bismuth

International Nuclear Information System (INIS)

Kamata, Kin-ya; Ono, Hiroshi; Kitano, Teruaki; Ono, Mikinori

2003-01-01

Liquid lead-bismuth has attractive characteristics as a coolant in future fast reactors and Accelerator Driven Sub-critical Systems (ADS) applications. The corrosion behavior of structural materials in lead-bismuth eutectic is one of key problems in developing nuclear power plants and installations using lead-bismuth coolant. Our experiences with heat exchangers using liquid lead-bismuth and the results of corrosion tests of Japanese steels are reported in this paper. A series of corrosion tests was carried out in collaboration with the Institute of Physics and Power Engineering (IPPE). Test specimens of various Japanese steels were exposed in a non-isothermal forced circulation loop. The influence of maximum temperature and oxygen content in lead bismuth were chosen for study as the primary causes of corrosion in Japanese steels. After the corrosion tests, corrosion behavior was analyzed by visual inspection, measurement of weight loss and metallurgical examination of the microstructure of the corroded zone. The corrosion mechanism in liquid lead bismuth is discussed on the basis of the metallurgical examination of the corroded zone. (author)

The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

Energy Technology Data Exchange (ETDEWEB)

Dai, Nianwei [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Department of Materials Science, Fudan University, Shanghai 200433 (China); Chen, Qimeng [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Junxi, E-mail: zhangjunxi@shiep.edu.cn [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Xin; Ni, Qingzhao [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Jiang, Yiming; Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

2017-05-01

The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

International Nuclear Information System (INIS)

Dai, Nianwei; Chen, Qimeng; Zhang, Junxi; Zhang, Xin; Ni, Qingzhao; Jiang, Yiming; Li, Jin

2017-01-01

The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

International Nuclear Information System (INIS)

Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

2015-01-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

Energy Technology Data Exchange (ETDEWEB)

Zhang, Haiya, E-mail: flying850612@126.com; Tian, Yimei, E-mail: ymtian_2000@126.com; Wan, Jianmei, E-mail: 563926510@qq.com; Zhao, Peng, E-mail: zhpeng@tju.edu.cn

2015-12-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Radiation corrosion in aluminum alloy bellows

International Nuclear Information System (INIS)

Konno, Osamu

1987-01-01

Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)

Superheater Corrosion In Biomass Boilers: Today's Science and Technology

Energy Technology Data Exchange (ETDEWEB)

Sharp, William (Sandy) [SharpConsultant

2011-12-01

This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

Fiber optic corrosion sensing for bridges and roadway surfaces

Science.gov (United States)

Fuhr, Peter L.; Ambrose, Timothy P.; Huston, Dryver R.; McPadden, Adam P.

1995-04-01

In this paper we report the development of a fiber optic corrosion sensing system that complements and/or surpasses the capabilities of conventional corrosion sensing techniques. The sensing system is based on evanescent wave phenomena and in the configured sensor allows for the detection of general corrosion on and within materials. Based on the authors' experience installing may kilometers of fiberoptic sensors into large civil structures such as multistory buildings, hydroelectric dams, and railway/roadway bridges, we are (currently) embedding these sensors into bridge test members -- limited structures that are being subjected to accelerated corrosion testing conditions. Three Vermont Agency of Transportation bridges, one in a low salt use region, one in a medium salt use region, and the third in a high salt use region, are being selected and will be instrumented with these embedded fiber optic corrosion sensors. Monitoring of chloride penetration and rebar corrosion status will be measured during the course of a longitudinal study. The specific sensing mechanism and design for robustness (to allow survival of the embedding process during repaving of the bridges) are discussed and laboratory and initial field results are presented.

Shearography: An alternative method of NDE for analysis of corrosion in petroleum pipeline

International Nuclear Information System (INIS)

Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah

2009-01-01

This paper discusses the use of shearography as an alternative method of NDE for analysis of corrosion in petroleum pipeline. Shearography reveals direct information about defect induced stress which utilized the laser wave front pattern on the inspected object. In this study, the laser shearography technique was used to measure the derivative displacement of 7 mm thickness carbon steel pipe wall surface with simulated corrosion area at internal wall. The wave front pattern of internal wall corrosion in petroleum pipeline will be constructed to 3D image profiles in order to measure the severity and magnitude of material deformation. The process may involve of optical phase stepping procedure and the image processing algorithm for wrapped and unwrapped phase image at the deformation area. The unwrapped phase image can be meshed plot which finally lead to 3D image profiles. The phase stepping procedure in this analysis was selected by utilizing four phase stepping procedure using piezoelectric transducer (PZT) attached with optical mirror. (author)

Synthetic sea water - An improved stress corrosion test medium for aluminum alloys

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1973-01-01

A major problem in evaluating the stress corrosion cracking resistance of aluminum alloys by alternate immersion in 3.5 percent salt (NaCl) water is excessive pitting corrosion. Several methods were examined to eliminate this problem and to find an improved accelerated test medium. These included the addition of chromate inhibitors, surface treatment of specimens, and immersion in synthetic sea water. The results indicate that alternate immersion in synthetic sea water is a very promising stress corrosion test medium. Neither chromate inhibitors nor surface treatment (anodize and alodine) of the aluminum specimens improved the performance of alternate immersion in 3.5 percent salt water sufficiently to be classified as an effective stress corrosion test method.

Mechanism of Corrosion of Activated Aluminum Particles by Hot Water

International Nuclear Information System (INIS)

Razavi-Tousi, S.S.; Szpunar, J.A.

2014-01-01

Mechanism of corrosion in aluminum particles by hot water treatment for hydrogen generation is evaluated. The aluminum powder was activated by ball milling for different durations, which modified size and microstructure of the particles. Open circuit potential test was carried out to elucidate different stages of the reaction. Tafel test was used to explain the effect of ball milling and growth of hydroxide layer on corrosion of the particles. Surface, cross section and thickness of the grown hydroxide on the aluminum particles were studied in a scanning electron microscope. The corrosion potential of the aluminum powders depends on microstructure of the aluminum particles, growth of the hydroxide layer and a change in pH because of cathodic reactions. The hydrogen production test showed that a deformed microstructure and smaller particle size accelerates the corrosion rate of aluminum by hot water, the effect of the deformed microstructure being more significant at the beginning of the reaction. Effect of growth of the hydroxide layer on corrosion mechanism is discussed

Corrosion Investigations in Straw-Fired Power Plants in Denmark

DEFF Research Database (Denmark)

Montgomery, Melanie; Frandsen, Flemming; Karlsson, A

2001-01-01

of accelerated corrosion. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A series of field tests have been undertaken in the various straw-fired power plants in Denmark, namely the Masnedø, Rudkøbing and Ensted CHP plants. Three types......In Denmark, straw and other types of biomass are used for generating energy in power plants. Straw has the advantage that it is a "carbon dioxide neutral fuel" and therefore environmentally acceptable. Straw combustion is associated with corrosion problems which are not encountered in coal-fired...... of exposure were undertaken to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, b) the exposure of test tubes in a test superheater, and c) the exposure of test tubes in existing superheaters. Thus both austenitic steels and ferritic steels were exposed in the steam...

Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1975-01-01

The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

Influence of Chloride Ion and Temperature on the Corrosion Behavior of Ni-Fe-Cr Alloy 028

Science.gov (United States)

Zhang, L. N.; Dong, J. X.; Szpunar, J. A.; Zhang, M. C.; Basu, R.

Recently, the working condition of tubing systems used in oil and natural gas industries are severer than before with the increasing exploitation of acidic gas fields. The corrosion problems induced from the corrosive environment with chloride ion medium and high temperature have been much more concerned. The presence of chloride ion can accelerate the dissolution of metals. The corrosion performance is also sensitive to the operating temperature. Classic localized corrosions such as the pitting or the crevice type due to environmental temperature and chloride ion.

Mechanical and corrosion properties of Ni-Cr-Fe Alloy 600 related to primary side SCC

International Nuclear Information System (INIS)

Begley, J.A.; Jacko, R.J.; Gold, R.E.

1987-01-01

The two-fold objective of the program is to provide the mechanical property data required for the development of a strain rate damage model for environmentally assisted cracking of Inconel 600 and to evaluate critical damage model parameters in primary water environments by conducting a series of stress corrosion tests. The test program includes mechanical property tests at 20 0 C, 316 0 C and strain rate tests to determine critical strain rate SCC parameters in primary water environments. Data are presented from slow strain rate tensile tests, stress relaxation tests and creep tests. A short discussion of the Gerber-Garud Strain Rate Damage Model is included to provide the background rationale for the test program. Utilitarian aspects of the Strain Rate Damage Model and the test program data are presented. Analysis of accelerated stress corrosion testing at high temperatures, and the contribution of thermally activated inelastic deformation to apparent activation energies for stress corrosion cracking is emphasized

Synthesis and corrosion properties of silicon nitride films by ion beam assisted deposition

Science.gov (United States)

Baba, K.; Hatada, R.; Emmerich, R.; Enders, B.; Wolf, G. K.

1995-12-01

Silicon nitride films SiN x were deposited on 316L austenitic stainless steel substrates by silicon evaporation and simultaneous nitrogen ion irradiation with an acceleration voltage of 2 kV. In order to study the influence of the nitrogen content on changes in stoichiometry, structure, morphology, thermal oxidation behaviour and corrosion behaviour, the atom to ion transport ratio was systematically varied. The changes of binding states and the stoichiometry were evaluated with XPS and AES analysis. A maximum nitrogen content was reached with a {Si}/{N} transport ratio lower than 2. The films are chemically inert when exposed to laboratory atmosphere up to a temperature of more than 1000°C. XRD and SEM measurements show amorphous and featureless films for transport ratios {Si}/{N} from 1 up to 10. The variation of the corrosion behaviour of coated stainless steel substrates in sulphuric acid and hydrochloric acid shows a minimum at medium transport ratios. This goes parallel with changes in porosity and adhesion. Additional investigations showed that titanium implantation as an intermediate step improves the corrosion resistance considerably.

Brillouin Corrosion Expansion Sensors for Steel Reinforced Concrete Structures Using a Fiber Optic Coil Winding Method

Directory of Open Access Journals (Sweden)

Xingjun Lv

2011-11-01

Full Text Available In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

Brillouin corrosion expansion sensors for steel reinforced concrete structures using a fiber optic coil winding method.

Science.gov (United States)

Zhao, Xuefeng; Gong, Peng; Qiao, Guofu; Lu, Jie; Lv, Xingjun; Ou, Jinping

2011-01-01

In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

Analysis of the effects of corrosion probe on riser 241-AN-102-WST-16 during seismic event

International Nuclear Information System (INIS)

ZIADA, H.H.

1998-01-01

This analysis supports the installation activity of the corrosion probe in Tank 241-AN-102. The probe is scheduled to be installed in Riser 241-AN-102-WST-16 (formerly known as Riser 15B). The purpose of this analysis is to evaluate the potential effect of the corrosion probe on the riser during a credible seismic event. The previous analysis (HNF 1997a) considered only pump jet impingement loading

Stainless Steel Corrosion Studies Final Report: FY17 End of-Year

Energy Technology Data Exchange (ETDEWEB)

Kelly, Daniel [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Milenski, Helen Marie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Martinez, Destiny [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-08

Two materials are being considered in applications requiring their contact against stainless steel surfaces. These materials include the solvent methyl ethyl ketone (MEK), and the polymer neoprene (polychloroprene). There is concern that contact of these materials with stainless steel substrates may lead to corrosion. To address these concerns we have undertaken corrosion studies under conditions expected to be more aggressive than in intended applications. These conditions include elevated temperature and humidity, and submersion and suspension in solvent vapors, in an attempt to accelerate any potential deleterious interactions. Corrosion rates below 0.1 mpy have historically been deemed INSIGNIFICANT from a WR Production standpoint; corresponding guidelines for non-production applications are lacking.

Effects of alloy composition and flow condition on the flow accelerated corrosion in neutral water condition

International Nuclear Information System (INIS)

Satoh, Tomonori; Ugachi, Hirokazu; Tsukada, Takashi; Uchida, Shunsuke

2008-01-01

The major mechanism of Flow accelerated corrosion (FAC) is the dissolution of the protective oxide on carbon steel, which is enhanced by mass transfer and erosion under high flow velocity conditions. In this study, the effects of alloy composition and flow velocity on FAC of carbon steel were evaluated by measuring FAC rate of tube type carbon steel specimens in the neutral water condition at 150degC. Obtained results are summarized in follows. 1) High FAC rate was depended upon the v 1.2 in the tube type specimen made of the standard alloy. 2) FAC was mitigated for the carbon steel with more than 0.03% of Cr content. 3) FAC rate decreased as Ni content increased in more than 0.1% of Ni content. 4) The difference in chemical composition of oxide film between Ni added carbon steel and Cr added one was confirmed. The hematite rich oxide was observed for Ni added carbon steel. 5) The effects of Cu on FAC rate was not observed up to 0.1% of Cu content. (author)

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-03-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

Materials considerations for molten salt accelerator-based plutonium conversion systems

International Nuclear Information System (INIS)

DiStefano, J.R.; DeVan, J.H.; Keiser, J.R.; Klueh, R.L.; Eatherly, W.P.

1995-02-01

Accelerator-driven transmutation technology (ADTT) refers to a concept for a system that uses a blanket assembly driven by a source of neutrons produced when high-energy protons from an accelerator strike a heavy metal target. One application for such a system is called Accelerator-Based Plutonium Conversion, or ABC. Currently, the version of this concept being proposed by the Los Alamos National Laboratory features a liquid lead target material and a blanket fuel of molten fluorides that contain plutonium. Thus, the materials to be used in such a system must have, in addition to adequate mechanical strength, corrosion resistance to molten lead, corrosion resistance to molten fluoride salts, and resistance to radiation damage. In this report the corrosion properties of liquid lead and the LiF-BeF 2 molten salt system are reviewed in the context of candidate materials for the above application. Background information has been drawn from extensive past studies. The system operating temperature, type of protective environment, and oxidation potential of the salt are shown to be critical design considerations. Factors such as the generation of fission products and transmutation of salt components also significantly affect corrosion behavior, and procedures for inhibiting their effects are discussed. In view of the potential for extreme conditions relative to neutron fluxes and energies that can occur in an ADTT, a knowledge of radiation effects is a most important factor. Present information for potential materials selections is summarized

High temperature corrosion studies on friction welded low alloy steel and stainless steel in air and molten salt environment at 650 oC

International Nuclear Information System (INIS)

Arivazhagan, N.; Narayanan, S.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

2012-01-01

Highlights: → Thermogravimetric analysis on friction welded AISI 304 with AISI 4140 exposed in air and molten salt environment. → Comparative study on friction welded AISI 4140 with AISI 304 exposed in air, Na 2 SO 4 -60%V 2 O 5 and NaCl-50%Na 2 SO 4 at 650 o C. → SEM/EDAX, XRD analysis on corroded dissimilar AISI 304 and AISI 4140 materials. -- Abstract: The investigation on high-temperature corrosion resistance of the weldments is necessary for prolonged service lifetime of the components used in corrosive environments. This paper reports on the performance of friction welded low alloy steel AISI 4140 and stainless steel AISI 304 in air as well as molten salt environment of Na 2 SO 4 -60%V 2 O 5 and NaCl-50%Na 2 SO 4 at 650 o C. This paper reports several studies carried out for characterizing the weldments corrosion behavior. Initially thermogravimetric technique was used to establish the kinetics of corrosion. For analyzing the corrosion products, X-ray diffraction, scanning electron microscopy/energy-dispersive analysis and electron probe micro analysis techniques were used. From the results of the experiments, it is observed that the weldments suffered accelerated corrosion in NaCl-Na 2 SO 4 environment and showed spalling/sputtering of the oxide scale. Furthermore, corrosion resistance of weld interface was found to be lower than that of parent metals in molten salt environment. Weight gain kinetics in air oxidation studies reveals a steady-state parabolic rate law while the kinetics with salt deposits displays multi-stage growth rates. Moreover NaCl is the main corrosive species in high temperature corrosion, involving mixtures of NaCl and Na 2 SO 4 which is responsible for formation of internal attack.

Accelerated SCC Testing of Stainless Steels According to Corrosion Resistance Classes

Energy Technology Data Exchange (ETDEWEB)

Borchert, M.; Mori, G. [General Analytical and Physical Chemistry, Montanuniversitaet Leoben (Austria); Bischof, M.; Tomandl, A. [Hilti Corporation, Liechtenstein (Austria)

2015-12-15

The German Guidelines for stainless steel in buildings (Z.30.3-6) issued by the German Institute for Building Technology (DIBt) categorize various stainless steel grades into five corrosion resistance classes (CRCs). Only 21 frequently used grades are approved and assigned to these CRCs. To assign new or less commonly used materials, a large program of outdoor exposure tests and laboratory tests is required. The present paper shows the results of stress corrosion cracking (SCC) tests that can distinguish between different CRCs. Slow strain rate tests (SSRT) were performed in various media and at different temperatures. CRC IV could be distinguished from CRC II and CRC III with a 31.3 % Cl{sup -} as MgCl{sub 2} solution at 140 .deg. C. CRC II and CRC III could be differentiated by testing in a 30% Cl{sup -} as MgCl{sub 2} solution at 100 .deg. C.

Screening of soil corrosivity by field testing: Results and design of an electrochemical soil corrosion probe

DEFF Research Database (Denmark)

Nielsen, Lars vendelbo; Bruun, Niels Kåre

1996-01-01

The corrosivity of different types of soil have been assessed by exposing carbon-steel plates at 50 different locations in Denmark for an extended period of time. The investigations included weight loss measurements and analysis of the chemical compositions of the corrosion products formed...... on the plates during exposure. An electrochemical soil corrosion probe has been designed and manufactured allowing for simultaneous measurements of several qauntities to predict corrosion. The probe consists of individual sections capable of measuring redox-potential, corrosion potential, soil resistivity...

Galvanic Corrosion between Alloy 690 and Magnetite in Alkaline Aqueous Solutions

Directory of Open Access Journals (Sweden)

Soon-Hyeok Jeon

2015-12-01

Full Text Available The galvanic corrosion behavior of Alloy 690 coupled with magnetite has been investigated in an alkaline solution at 30 °C and 60 °C using a potentiodynamic polarization method and a zero resistance ammeter. The positive current values were recorded in the galvanic couple and the corrosion potential of Alloy 690 was relatively lower. These results indicate that Alloy 690 behaves as the anode of the pair. The galvanic coupling between Alloy 690 and magnetite increased the corrosion rate of Alloy 690. The temperature increase led to an increase in the extent of galvanic effect and a decrease in the stability of passive film. Galvanic effect between Alloy 690 and magnetite is proposed as an additional factor accelerating the corrosion rate of Alloy 690 steam generator tubing in secondary water.

Corrosion Protection Performance of Polyester-Melamine Coating with Natural Wood Fiber Using EIS Analysis

Energy Technology Data Exchange (ETDEWEB)

Shin, PyongHwa; Shon, MinYoung [Pukyong National University, Busan (Korea, Republic of); Jo, DuHwan [POSCO, Gwangyang (Korea, Republic of)

2016-04-15

In the present study, polyester-melamine coating systems with natural wood fiber (NWF) were prepared and the effects of NWF on the corrosion protectiveness of the polyester-melamine coating were examined using EIS analysis. From the results, higher average surface roughness was observed with increase of NWF content. Water diffusivity and water uptake into the polyester-melamine coatings with NWF were much higher than that into the pure polyester-melamine coating. The decrease in the impedance modulus |Z| was associated with the localized corrosion on carbon steel, confirming that corrosion protection of the polyester-melamine coatings with NWF well agrees with its water transport behavior.

Positive grid corrosion elongation analysis using CAE with corrosion deformation transformed into thermal phenomenon

Science.gov (United States)

Mukaitani, Ichiroh; Hayashi, Koji; Shimoura, Ichiro; Takemasa, Arihiko; Takahashi, Isamu; Tsubakino, Harushige

Valve-regulated lead-acid (VRLA) batteries have been commercially available for more than 20 years and have been enthusiastically embraced by users of uninterruptible power supplies (UPS) because of the anticipated reduction in installation and operating costs, smaller footprint and fewer environmental concerns. In Japan, communication networks are demanding reduced costs and longer life from their batteries. Among the factors limiting the life of VRLA batteries, the corrosion of positive grid material has been proven to cause elongation of the plates, loss of electrical contact and shorter lifetime. The content of Sn is also a key factor and addition of Sn in the grid alloy results in better performance in creep resistance, tensile strength and corrosion resistance [R. David Prenagaman, The Battery Man, vol. 39, September 1997, p. 16. I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. A key point is what the ratio of Sn to Ca should be, since too much Sn may lead to even worse elongation of the plates [I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. We have determined that microstructure control with a composition of lead-calcium-tin (Pb-Ca-Sn) alloy is optimal for better performance of the plates [I. Mukaitani, T. Sakamoto, T. Kikuoka, Y. Yamaguchi, H. Tsubakino, Proceedings of the 40th Battery Symposium in Japan, 1999, p. 99]. We developed a "simulation of current collector corrosion elongation" which is a technique of estimating corrosion elongation from the current collector design [I. Mukaitani, K. Hayashi, I. Shimoura, H. Takabayashi, M. Terada, A. Takemasa, I. Takahashi, K. Okamoto, Proceedings of the 44th Battery Symposium in Japan, 2003, p. 652]. Corrosion elongation occurs as the corrosion material layer grows out of the current collector metal. We resolved this problem using generally CAD

Localized corrosion of high performance metal alloys in an acid/salt environment

Science.gov (United States)

Macdowell, L. G.; Ontiveros, C.

1991-01-01

Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

Corrosion of target and structural materials in water irradiated by an 800 MeV proton beam

International Nuclear Information System (INIS)

Butt, D.P.; Kanner, G.S.; Lillard, R.S.

1996-01-01

Radiation enhanced, aqueous corrosion of solid neutron-targets such as tungsten or tantalum, or target cladding or structural materials such as superalloys and stainless steels, is a significant concern in accelerator-driven transmutation technologies. In this paper we briefly describe our current methods for control and in situ monitoring of corrosion in accelerator cooling water loops. Using floating, electrochemical impedance spectroscopy (EIS), we have measured the corrosion rates of aluminum 6061, copper, Inconel 718, and 304L stainless steel in the flow loop of a water target irradiated by a μamp, 800 MeV proton beam. Impedance spectroscopy allows us to model the corrosion process of a material as an equivalent electrical circuit. Thus the polarization resistance, which is inversely proportional to the corrosion rate, can be extracted from the frequency response of a metal specimen. During a three month period, without the use of corrosion mitigation techniques, we observed increases of several orders of magnitude in the water conductivity and the corrosion rates. The increase in corrosion is at least partially attributed to a build up of peroxide in our pseudo-closed loop system. In this paper we also briefly describe our second generation experiments, scheduled to begin in late 1996. In these experiments we plan to measure the corrosion rates of tungsten, tantalum, Inconel 718, 316L and 304L stainless steel, HT-9 austenitic stainless steel, and aluminum 5053. Two or three electrode probes of each material are being placed directly in the proton beam, in a high neutron flux region, or a significant distance from the high radiation area. We will be measuring corrosion rates, changes in pH and conductivity, and we will be establishing parameters for filtration and mitigation of corrosion. We will also discuss our ideas for making in situ measurements of water radiolysis using optical and laser diagnostic techniques

The effects of Nitinol phases on corrosion and fatigue behavior

Science.gov (United States)

Denton, Melissa

The purpose of these studies was to provide a detailed understanding of Nitinol phases and their effects on corrosion and fatigue life. The two primary phases, austenite and martensite, were carefully evaluated with respect to material geometry, corrosion behavior, wear, and fatigue life. Material characterization was performed using several techniques that include metallography, scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), x-ray photoelectron spectrum (XPS), and Auger electron spectroscopy (AES). Uniaxial tensile tests were conducted to determine the mechanical properties such as elongation, ultimate tensile strength, modulus, transformation strain, and plateau stress. In addition, accelerated wear testing and four point bend fatigue testing were completed to study the fatigue life and durability of the material. The corrosion of Nitinol was found to be dependent on various surface conditions. Electrochemical corrosion behavior of each phase was investigated using cyclic potentiodyamic polarization testing. The corrosion response of electropolished Nitinol was found to be acceptable, even after durability testing. Stress-induced martensite had a lower breakdown potential due to a rougher surface morphology, while thermally induced martensite and austenite performed similarly well. The surface conditioning also had a significant effect on Nitinol mechanical properties. Electropolishing provided a smooth mirror finish that reduced localized texture and enhanced the ductility of the material. Quasi-static mechanical properties can be good indicators of fatigue life, but further fatigue testing revealed that phase transformations had an important role as well. The governing mechanisms for the fatigue life of Nitinol were determined to be both martesitic phase transformations and surface defects. A new ultimate dislocation strain model was proposed based on specific accelerated step-strain testing.

Aqueous Corrosion Rates for Waste Package Materials

Energy Technology Data Exchange (ETDEWEB)

S. Arthur

2004-10-08

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports.

Aqueous Corrosion Rates for Waste Package Materials

International Nuclear Information System (INIS)

Arthur, S.

2004-01-01

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports

A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

Directory of Open Access Journals (Sweden)

Elsa Vaz Pereira

2009-10-01

Full Text Available This work reports a study carried out on the design and performance of galvanic and polarization resistance sensors to be embedded in concrete systems for permanent monitoring of the corrosion condition of reinforcing steel, aiming to establish a correlation between the galvanic currents, Igal, and the corrosion currents, Icorr, estimated from the polarization resistance, Rp. Sensors have been tested in saturated Ca(OH2 aqueous solutions, under a variety of conditions, simulating the most important parameters that can accelerate the corrosion of concrete reinforcing steel, such as carbonation, ingress of chloride ions, presence or absence of O2. For all the conditions, the influence of temperature (20 to 55 ºC has also been considered. From this study, it could be concluded that the galvanic currents are sensitive to the various parameters following a trend similar to that of the Rp values. A relationship between the galvanic and the corrosion current densities was obtained and the limiting values of the Igal, indicative of the state condition of the reinforcing steel for the designed sensor, were established.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

International Nuclear Information System (INIS)

Zhang, Xuhui; Wang, Lei; Zhang, Jianren; Ma, Yafei; Liu, Yongming

2017-01-01

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xuhui [College of Civil Engineering and Mechanics, Xiangtan University, 411105 Xiangtan (China); School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Wang, Lei, E-mail: leiwlei@hotmail.com [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Zhang, Jianren; Ma, Yafei [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Liu, Yongming [School for Engineering of Matter, Transport and Energy, Arizona State University, 85281 Tempe, AZ (United States)

2017-03-15

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

Stress Corrosion Cracking of Basalt/Epoxy Composites under Bending Loading

Science.gov (United States)

Shokrieh, Mahmood M.; Memar, Mahdi

2010-04-01

The purpose of this research is to study the stress corrosion behavior of basalt/epoxy composites under bending loading and submerged in 5% sulfuric acid corrosive medium. There are limited numbers of research in durability of fiber reinforced polymer composites. Moreover, studies on basalt fibers and its composites are very limited. In this research, mechanical property degradation of basalt/epoxy composites under bending loading and submerged in acidic corrosive medium is investigated. Three states of stress, equal to 30%, 50% and 70% of the ultimate strength of composites, are applied on samples. High stress states are applied to the samples to accelerate the testing procedure. Mechanical properties degradation consists of bending strength, bending modulus of elasticity and fracture energy of samples are examined. Also, a normalized strength degradation model for stress corrosion condition is presented. Finally, microscopic images of broken cross sections of samples are examined.

Effect of Ti3+ ion on the Corrosion Behavior of Alloy 600

International Nuclear Information System (INIS)

Lee, Chang Bong; Lim, Han Gwi; Kim, Bok Hee; Kim, Ki Ju

1999-01-01

Alloy 600 has been widely used as a steam generator tubing material in pressurized water reactors(PWRs) nuclear power plants. Corrosion of steam generator tubing mainly occurs on the secondary water side. The purpose of this work is primarily concerned with examining the effect of Ti 3+ ion concentrations on the corrosion behavior of the Alloy 600 steam generator tubing material. Corrosion behavior of the Alloy 600 steam generator tubing material was studied in aqueous solutions with varying Ti 3+ ion concentration at room temperature. Potentiodynamic and potentiostatic polarization techniques were used to determine the corrosion and pitting potentials for the Alloy 600 test material. The addition of Ti 3+ ion to 1000ppm, showed inhibition effect on the corrosion of Alloy 600. But the corrosion of Alloy 600 was accelerated when the concentration of Ti 3+ ion exceeded 1000ppm, it is assumed that the effect of general corrosion of Alloy 600 is more sensitive than pitting corrosion. It is considered that the passive film which was formed on the Alloy 600 surface in the 100ppm Ti 3+ ion containing solution is mainly consisted of TiO 2

Graphene: corrosion-inhibiting coating.

Science.gov (United States)

Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

2012-02-28

We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

Effect Of Age And Concrete Cover Thickness On Steel Reinforcement Corrosion At Splash Zone In Reinforced Concrete Hydraulic Structures

Directory of Open Access Journals (Sweden)

Nada M. Al- Galawi

2015-08-01

Full Text Available Corrosion of reinforcing steel bars in reinforced concrete is considered as one of the biggest problems that face countries overlooking to the Arabian Gulf including Iraq. The research aims to study the effect of the corrosion of steel bars in concrete structures that are exposed to wetting and drying via waves. Reinforced concrete samples were exposed to marine simulated environment for 90 days using prepared system for this purpose. At the end of exposure period polarization test was implemented to measure the actual corrosion rate in each sample. After that the corrosion process was accelerated using impressed current technique by applying a constant electric current DC to the reinforcing bars. Depending on the corrosion current in natural conditions which was measured in polarization test periods of exposing samples to accelerated corrosion current so as to maintain virtual exposure ages of 5 and 25 years of exposure to natural corrosion were calculated. The results showed a remarkable increase in the corrosion current of steel bars in samples that had lower concrete cover thickness. The increase in the cover thickness from 20mm to 40 and 65 mm had a significant effect on reducing the corrosion current at the age of 90 days to about 70 of its original value in both cases. At the virtual exposure age of 5 years the reduction percentage in the corrosion current resulted from increasing cover thickness from 20mm to 40 and 65 mm were 43 and 79 respectively.

The influence of yttrium (Y) on the corrosion of Mg-Y binary alloys

International Nuclear Information System (INIS)

Liu Ming; Schmutz, Patrik; Uggowitzer, Peter J.; Song Guangling; Atrens, Andrej

2010-01-01

Research highlights: → The Y-intermetallic can accelerate corrosion and Y can increase the protectiveness of the surface layer. → In 0.1 M NaCl, the corrosion rate of Mg-Y alloys increased with increasing Y due to the Y intermetallic. → In 0.1 M NaCl, there was filiform corrosion. → In 0.1 M Na 2 SO 4 , the corrosion rate of Mg-Y alloys decreased with increasing Y in the range 3-7%Y. → Hydrogen evolution was observed from particular parts of the alloy surface. - Abstract: Corrosion of Mg-Y alloys was studied using electrochemical evaluations, immersion tests and direct observations. There were two important effects. In 0.1 M NaCl, the corrosion rate increased with increasing Y content due to increasing amounts of the Y-containing intermetallic. In 0.1 M Na 2 SO 4 , the corrosion rate decreased with increasing Y content above 3%, attributed to a more protective surface film, despite the intermetallic. The corrosion rate evaluated by electrochemical impedance spectroscopy was somewhat smaller than that evaluated from H evolution as expected from the Mg corrosion mechanism. A mechanism is proposed for filiform corrosion. Direct in situ corrosion observations revealed that a predominant feature was hydrogen evolution from particular parts of the alloy surface.

Weight loss studies of fastener materials corrosion in contact with timbers treated with copper azole and alkaline copper quaternary compounds

Energy Technology Data Exchange (ETDEWEB)

Kear, Gareth [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)], E-mail: G.Kear@soton.ac.uk; Wu Haizhen; Jones, Mark S. [Building Research Association of New Zealand (BRANZ) Ltd., Science and Engineering Services, Private Bag 50 908, Porirua City 5240 (New Zealand)

2009-02-15

Corrosion rates of mild steel, AISI 316 stainless steel and hot-dipped galvanised steel in contact with preservative-treated Pinus radiata have been determined using four distinct accelerated (49 {+-} 1 deg. C) and non-accelerated (21 {+-} 2 deg. C) weight loss methodologies. The data were measured as a function of timber moisture content and copper concentration over periods of exposure ranging from 2 weeks to 14 months. The results show that the corrosion resistance of the stainless steel was not influenced by classification or magnitude of preservative loading. Corrosion rates of this material were multiple orders of magnitude lower than those of the mild and galvanised steels. In most instances, corrosion rates of hot-dipped galvanised layers in contact with alkaline copper quaternary-treated timbers were up to a factor of 10 times, or greater, than those measured for copper-chrome-arsenate treatments. A direct negative influence of copper ion concentration on the corrosion resistance of mild steel was also observed for each preservative type.

An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

International Nuclear Information System (INIS)

Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

2006-01-01

Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

Automated Image Analysis Corrosion Working Group Update: February 1, 2018

Energy Technology Data Exchange (ETDEWEB)

Wendelberger, James G. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2018-02-01

These are slides for the automated image analysis corrosion working group update. The overall goals were: automate the detection and quantification of features in images (faster, more accurate), how to do this (obtain data, analyze data), focus on Laser Scanning Confocal Microscope (LCM) data (laser intensity, laser height/depth, optical RGB, optical plus laser RGB).

Electrochemical Random Signal Analysis during Localized Corrosion of Anodized 1100 Aluminum Alloy in Chloride Environments

International Nuclear Information System (INIS)

Sakairi, M.; Shimoyama, Y.; Nagasawa, D.

2008-01-01

A new type of electrochemical random signal (electrochemical noise) analysis technique was applied to localized corrosion of anodic oxide film formed 1100 aluminum alloy in 0.5 kmol/m 3 H 3 BO 4 /0.05 kmol/m 3 Na 2 B 4 O 7 with 0.01 kmol/m 3 NaCl. The effect of anodic oxide film structure, barrier type, porous type, and composite type on galvanic corrosion resistance was also examined. Before localized corrosion started, incubation period for pitting corrosion, both current and potential slightly change as initial value with time. The incubation period of porous type anodic oxide specimens are longer than that of barrier type anodic oxide specimens. While pitting corrosion, the current and potential were changed with fluctuations and the potential and the current fluctuations show a good correlation. The records of the current and potential were processed by calculating the power spectrum density (PSD) by the Fast Fourier Transform (FFT) method. The potential and current PSD decrease with increasing frequency, and the slopes are steeper than or equal to minus one (-1). This technique allows observation of electrochemical impedance changes during localized corrosion

Analysis of corrosive environmental factors of seabed sediment

Indian Academy of Sciences (India)

The corrosivity of seabed sediment at spots at different distances from seashore was studied based on in situ investigations in the northern sea area of the Yellow River mouth. The results show that there is close relation between distance from seashore and corrosivity of seabed sediment.

The corrosion properties of phosphate coating on AZ31 magnesium alloy: The effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent

Energy Technology Data Exchange (ETDEWEB)

Amini, R. [Department of Polymer Engineering and Color Technology, AmirKabir University of Technology, P.O. Box 15875-4413, Tehran (Iran, Islamic Republic of); Sarabi, A.A., E-mail: sarabi@aut.ac.ir [Department of Polymer Engineering and Color Technology, AmirKabir University of Technology, P.O. Box 15875-4413, Tehran (Iran, Islamic Republic of)

2011-06-01

Sodium nitrite has been used as an accelerating agent in phosphating bath to improve its properties. However, it is well known that sodium nitrite is a carcinogenic component in phosphating sludge. In this study, it has been aimed to replace sodium nitrite by an environmentally friendly accelerating agent. To this end, sodium dodecyl sulfate (SDS) was used in phosphating bath to improve the phosphate coating formation on an AZ31 magnesium alloy. The effect of SDS/sodium nitrite ratio on the phosphated samples properties was also studied. Using field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) the properties of phosphated magnesium samples were studied. Results showed uniform phosphate coating formation on the magnesium sample mostly in hopeite phase composition. In addition, a denser and less permeable coating can be obtained at these conditions. The corrosion resistance of the phosphated samples was superiorly improved using higher SDS concentration in the phosphating bath.

The corrosion properties of phosphate coating on AZ31 magnesium alloy: The effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent

International Nuclear Information System (INIS)

Amini, R.; Sarabi, A.A.

2011-01-01

Sodium nitrite has been used as an accelerating agent in phosphating bath to improve its properties. However, it is well known that sodium nitrite is a carcinogenic component in phosphating sludge. In this study, it has been aimed to replace sodium nitrite by an environmentally friendly accelerating agent. To this end, sodium dodecyl sulfate (SDS) was used in phosphating bath to improve the phosphate coating formation on an AZ31 magnesium alloy. The effect of SDS/sodium nitrite ratio on the phosphated samples properties was also studied. Using field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) the properties of phosphated magnesium samples were studied. Results showed uniform phosphate coating formation on the magnesium sample mostly in hopeite phase composition. In addition, a denser and less permeable coating can be obtained at these conditions. The corrosion resistance of the phosphated samples was superiorly improved using higher SDS concentration in the phosphating bath.

Implementing new code requirements for erosion-corrosion

International Nuclear Information System (INIS)

Deardorff, A.F.

1992-01-01

In late 1986, severe erosion-corrosion wall thinning led to complete severance of a condensate line at the Surry nuclear plant in the United States. This prompted the acceleration of a number of industry programmes to understand the cause of the faster-than-expected wall thinning, and to provide guidelines for identification, inspection and evaluation of potentially affected piping systems. (author)

Development of models and online diagnostic monitors of the high-temperature corrosion of refractories in oxy/fuel glass furnaces : final project report.

Energy Technology Data Exchange (ETDEWEB)

Griffiths, Stewart K.; Gupta, Amul (Monofrax Inc., Falconer, NY); Walsh, Peter M.; Rice, Steven F.; Velez, Mariano (University of Missouri, Rolla, MO); Allendorf, Mark D.; Pecoraro, George A. (PPG Industries, Inc., Pittsburgh, PA); Nilson, Robert H.; Wolfe, H. Edward (ANH Refractories, Pittsburgh, PA); Yang, Nancy Y. C.; Bugeat, Benjamin () American Air Liquide, Countryside, IL); Spear, Karl E. (Pennsylvania State University, University Park, PA); Marin, Ovidiu () American Air Liquide, Countryside, IL); Ghani, M. Usman (American Air Liquide, Countryside, IL)

2005-02-01

This report summarizes the results of a five-year effort to understand the mechanisms and develop models that predict the corrosion of refractories in oxygen-fuel glass-melting furnaces. Thermodynamic data for the Si-O-(Na or K) and Al-O-(Na or K) systems are reported, allowing equilibrium calculations to be performed to evaluate corrosion of silica- and alumina-based refractories under typical furnace operating conditions. A detailed analysis of processes contributing to corrosion is also presented. Using this analysis, a model of the corrosion process was developed and used to predict corrosion rates in an actual industrial glass furnace. The rate-limiting process is most likely the transport of NaOH(gas) through the mass-transport boundary layer from the furnace atmosphere to the crown surface. Corrosion rates predicted on this basis are in better agreement with observation than those produced by any other mechanism, although the absolute values are highly sensitive to the crown temperature and the NaOH(gas) concentration at equilibrium and at the edge of the boundary layer. Finally, the project explored the development of excimer laser induced fragmentation (ELIF) fluorescence spectroscopy for the detection of gas-phase alkali hydroxides (e.g., NaOH) that are predicted to be the key species causing accelerated corrosion in these furnaces. The development of ELIF and the construction of field-portable instrumentation for glass furnace applications are reported and the method is shown to be effective in industrial settings.

Effect of Mucin and Bicarbonate Ion on Corrosion Behavior of AZ31 Magnesium Alloy for Airway Stents.

Science.gov (United States)

Jang, Yongseok; Owuor, Daniel; Waterman, Jenora T; White, Leon; Collins, Boyce; Sankar, Jagannathan; Gilbert, Thomas W; Yun, Yeoheung

2014-08-15

The biodegradable ability of magnesium alloys is an attractive feature for tracheal stents since they can be absorbed by the body through gradual degradation after healing of the airway structure, which can reduce the risk of inflammation caused by long-term implantation and prevent the repetitive surgery for removal of existing stent. In this study, the effects of bicarbonate ion (HCO₃ - ) and mucin in Gamble's solution on the corrosion behavior of AZ31 magnesium alloy were investigated, using immersion and electrochemical tests to systematically identify the biodegradation kinetics of magnesium alloy under in vitro environment, mimicking the epithelial mucus surfaces in a trachea for development of biodegradable airway stents. Analysis of corrosion products after immersion test was performed using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD). Electrochemical impedance spectroscopy (EIS) was used to identify the effects of bicarbonate ions and mucin on the corrosion behavior of AZ31 magnesium alloys with the temporal change of corrosion resistance. The results show that the increase of the bicarbonate ions in Gamble's solution accelerates the dissolution of AZ31 magnesium alloy, while the addition of mucin retards the corrosion. The experimental data in this work is intended to be used as foundational knowledge to predict the corrosion behavior of AZ31 magnesium alloy in the airway environment while providing degradation information for future in vivo studies.

The effect of β-FeOOH on the corrosion behavior of low carbon steel exposed in tropic marine environment

International Nuclear Information System (INIS)

Ma Yuantai; Li Ying; Wang Fuhui

2008-01-01

The atmospheric corrosion performance of carbon steel exposed in Wanning area, which located in the south part of China with tropic marine environment characters, was studied at different exposure periods (up to 2 years). To investigate the effect of β-FeOOH on the corrosion behavior of carbon steel in high chloride ion environment, rust layer was analyzed by using infrared spectroscopy, scanning electron microscope, X-ray diffraction, and the rusted steel was measured by electrochemical impedance spectroscopy method. The weight loss test indicated that the corrosion rate of carbon steel sharply increased during 6 months' exposure and gradually reduced after longer exposure. The results of rust analysis revealed that the underlying corrosion performance of the carbon steel was dependent on the inherent properties of the rust layers formed under different conditions such as composition and structure. Among all the iron oxide, β-FeOOH exerted significant influence. The presence of a monolayer of the rust as well as β-FeOOH accelerated the corrosion process during the initial exposure stage. EIS data implied that β-FeOOH in the inner layer was gradually consumed and transformed to γ-Fe 2 O 3 in the wet-dry cycle, which was beneficial to protect the substrate and reduced the corrosion rate

Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

Science.gov (United States)

Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

2016-08-01

The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces. Copyright © 2016 Elsevier B.V. All rights reserved.

Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

Science.gov (United States)

Nine, H. M. Zulker

The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

Techniques for the identification of corrosion products

International Nuclear Information System (INIS)

Ramanathan, L.V.

1988-12-01

This paper presents the different techniques that can be used to identify corrosion/oxidation products through determination of either their composition or their structure, chemical analysis and spectrochemical analysis are commonly used to determine the composition of gross corrosion products. Surface anaLysis techniques such as electron microprobe, AES, ESCA, SIMS, ISS, neutron activation analysis, etc., can be used not only to detect the concentration of the various elements present, but also to obtain the concentration profiles of these elements through the corrosion products. The structure of corrosion products is normally determined with the aid of either X-ray or electron diffraction techniques. This paper describes the basic principles, typical characteristics, limitations and the types of information that can be obtained from each of the techniques along with some typical examples. (author) [pt

General Corrosion and Localized Corrosion of the Drip Shield

Energy Technology Data Exchange (ETDEWEB)

F. Hua

2004-09-16

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

General Corrosion and Localized Corrosion of the Drip Shield

International Nuclear Information System (INIS)

F. Hua

2004-01-01

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

Advanced Accelerator Applications University Participation Program

Energy Technology Data Exchange (ETDEWEB)

Y. Chen; A. Hechanova

2007-07-25

Our research tasks span the range of technology areas for transmutation, gas-cooled reactor technology, and high temperature heat exchangers, including separation of actinides from spent nuclear fuel, methods of fuel fabrication, reactor-accelerator coupled experiments, corrosion of materials exposed to lead-bismuth eutectic, and special nuclear materials protection and accountability.

Corrosion probe. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

CORROSION ANALYSIS OF METALLIZED FILMS AFTER PRINTING

OpenAIRE

Mr. Dhirender*1, Mr. Rajeev2 & Mr.Manoj3

2017-01-01

Print quality has always been a point of strong concern among printers and consumers. Metalized films have gain a wide spread popularity among printers because of its low cost and high usages in food packaging applications. But sometimes corrosion spoils the printed products causing huge financial loss to the printers or customers.This paper throws light on major causes of corrosion on metallized films and possible remedies for the same. The metallized films with polyester base were base coat...

Future and benefits of corrosion research

International Nuclear Information System (INIS)

Staehle, Roger W.

2002-01-01

The subject of corrosion is a design science. The subject of stress analysis is a design science as is the subject of heat transfer. When the subject of corrosion is considered in the framework design a clear framework of the priorities and objectives becomes apparent. Further, corrosion becomes a more explicit and important subject in the overall design, manufacturing, and operation phases of equipment: in this framework, the funding and support of corrosion work is necessary to the designers and users of equipment. The subject of corrosion is usually less important in the early stages of operation of equipment: in these early stages, the subjects. Corrosion becomes important to the longer term reliability and safety of equipment. Corrosion is often a principal determiner of design life. Corrosion is often more important after the manufacturing warranty is expired: therefore the subject is often more important to the user than to the manufacturer. In order that the subject of corrosion is considered and incorporated in the design as well as in user specifications, there must be a language and means of easily understood communication between the design-operation community and the corrosion community. For example, the designers do not understand the language of 'pitting potential': rather, they understand design life and permissible stress. Thus, corrosion must be put into terms that can be understood and utilized by designers and operators. Two methodologies have been developed for communicating effectively between the corrosion and the design communities: these are the 'Corrosion Based Design Approach' and the 'Location for Analysis Matrix.' These provide simple check off lists to designers for asking questions and assuring that credible answers have been obtained on issues that affect reliable and economic performance. Both of these subject are discussed in this presentation. The future of corrosion research is its effective linkage with design and operation of

Biochemical analysis of the Hormoconis resinae fungal mycelium in the corrosion of aeronautical aluminium alloys

International Nuclear Information System (INIS)

Araya, R.; Bobadilla, C.; Vera, R.; Rosales, B. M.

2007-01-01

Biochemical analyses of the Hormoconis resinae fungal mycelium would explain behaviour differences of corrosive and non-corrosive strains of Al and its aeronautical alloys. In previous works its aggressiveness had been studied through SEM-EDX surface analysis, electrochemical techniques and immersion testing. In this paper separation of the proteins of the mycelium produced by a non-corrosive strain and its culture along three generations was performed. cultures were prepared in batch in the presence and absence of pure Al and AA 2024, AA 7005 and AA 7075 alloys. The mycelia grown throughout the three generations increasingly recovered usual characteristics at the third replication, included their corrosiveness on Al and its alloys previously shown by all out strains. Among the bio-molecule fractions isolated and analysed during this preliminary study only the proteins revealed changes with the generation grown. When this fungal strain was cultured in the presence of alloy metal sheets electrophoresis of the protean fraction was correlative with the distinct mycelia behaviour observed, including corrosiveness on Al and its alloys. (Author) 30 refs

The combined effects of prior-corrosion and aggressive chemical environments on fatigue crack growth behavior in aluminum alloy 7075-T651

Science.gov (United States)

Mills, Thomas Brian

1997-11-01

Exfoliation corrosion is a potentially severe form of corrosion that frequently affects high-strength aluminum, particularly 2xxx- and 7xxx-series alloys. Exfoliation degrades components such as sheets, plates, and extrusions that have highly elongated grain structures. Few attempts have been made to investigate the effects of this form of corrosion on the fatigue performance of these materials, so a preliminary study was conducted to determine the effects of exfoliation corrosion on the fatigue response of quarter-inch 7075-T651 aluminum alloy plate. This was accomplished by subjecting aluminum panels to an ASTM standard corrosive solution known as EXCO then fatiguing the panels in corrosion fatigue environments of dry air, humid air, and artificial acid rain. Statistical analyses of the fatigue crack growth data suggest that prior-corrosion and corrosion fatigue are competing mechanisms that both have the potential of accelerating crack growth rates. In the dry air cases, exfoliation accelerated crack growth rates a maximum of 4.75 times over the uncorroded material at lower stress intensities such as 5 ksi surdinch. This accelerated behavior dropped off rapidly, however, and was nonexistent at higher stress intensities. Humid air increased crack velocities considerably as compared to the dry air uncorroded case, but the addition of exfoliation corrosion to the humid cases did not have a significant effect on crack growth behavior. On the other hand, specimens containing exfoliation corrosion and then exposed to artificial acid rain had significantly higher crack growth rates than their uncorroded counterparts. Finally, fractographic examinations of the specimens revealed evidence of lower energy, quasi-cleavage fracture persisting near to the exfoliated edge of specimens tested in the dry air, humid air, and artificial acid rain environments. The implications of this research are that prior-corrosion damage has the ability to significantly increase crack growth

Corrosion Risk of Reinforced Concrete Structure Arising from Internal and External Chloride

Directory of Open Access Journals (Sweden)

M. J. Kim

2018-01-01

Full Text Available The corrosion risk of internal chloride and external chloride from three different exposure conditions was evaluated. The initiation of corrosion was detected by monitoring the galvanic current between cathode metal and embedded steel. The chloride threshold was determined by measuring the corrosion rate of steel by the polarization technique for internal chloride and the chloride profiling test for external chloride. As the result, the initiation of corrosion was accelerated with a cyclic wet/dry condition, compared to the totally wet condition. In addition, it was found that an increase of the drying ratio in the exposure condition resulted in an increase of corrosion rate after initiation. The threshold level of external chloride ranged from 0.2 to 0.3% weight by cement and internal chloride shows higher range, equated to 1.59–3.10%. Based on these data, the chloride penetration with exposure condition was predicted to determine the service life of reinforced concrete structure.

Monitoring corrosion in reinforced concrete structures

Science.gov (United States)

Kung, Peter; Comanici, Maria I.

2014-06-01

Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

1992-02-01

As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

Study on corrosion products from ear piercing studs

International Nuclear Information System (INIS)

Rogero, Sizue O.; Costa, Isolda; Saiki, Mitiko

2000-01-01

In this work instrumental neutron activation analysis was applied to analyse elemental composition of commercial gold coated ear piercing substrate and metals present in their corrosion products. The cytotoxic effect was also verified in these corrosion product extracts, probably, due to the lixiviation of Ni present in high quantity in their substrates. The analysis of gold coated ear piercing surfaces by scanning electron microscopy before and after the corrosion test showed coating defects and the occurrence of corrosion process. (author)

Technology development by the U.S. industry to resolve erosion-corrosion

International Nuclear Information System (INIS)

Chexal, B.; Dietrich, N.; Horowitz, J.; Layman, W.; Randall, G.; Shevde, V.

1990-01-01

Erosion-corrosion is a flow-accelerated corrosion process that leads to wall thinning (metal loss) of steel piping exposed to flowing water or wet steam. The rate of metal loss depends on a complex interplay of several parameters. These parameters include water chemistry, material composition, and hydrodynamics. Erosion-corrosion of plant piping can lead to costly outages and repairs, and can raise concerns about plant reliability and safety. Pipe wall degradation rates as high as 1.5 mm/year have occurred, resulting in pipe ruptures at both fossil and nuclear plants. The Nuclear Management and Resource Council (NUMARC) and EPRI have developed inspection planning methods and tools to help utilities identify areas of piping that might undergo erosion-corrosion. These tools provide utilities with the ability to predict wall thinning and to assess various remedial options. This allows utilities to plan and perform inspections, and to correct problems found during inspection. The U.S. electric power industry has developed the knowledge and the tools needed to protect against erosion-corrosion, and utilities have implemented erosion-corrosion monitoring programs. This paper describes EPRI's technical developments that support the utilities in determining where to inspect for erosion-corrosion. 15 refs, 7 figs

Activation of the IFMIF Lithium Loop Corrosion Products

Energy Technology Data Exchange (ETDEWEB)

Cambi, G [Department of Physics, Bologna University, Via Irnerio 46, 40126 Bologna (Italy); Cepraga, D G [ENEA FIS-MET, Via Don Fiammelli 2, 40128 Bologna (Italy); Frisoni, M [Athena s.a.s., Via del Battiferro 3, 40129 Bologna (Italy); Pinna, T [Associazione EURATOM- ENEA sulla Fusione, Via Enrico Fermi 45, I-00044 Frascati (RM), (Italy)

2006-07-01

The assessment of the activation of steel corrosion products generated in one year of IFMIF lithium loop operation due to the interaction between lithium and Stainless Steel SS-304 has been performed. This paper is mainly focused on the neutron activation and it describes the approach used for and present the results obtained. A preliminary estimate of the accelerator deuteron beam contribute to the activation is also presented. The study was accomplished through the following phases: 1) neutron spectrum calculation in the lithium target via MCNP-4C2 with McEnea neutron source model based on the measurements of neutron emission spectra produced in Li(d,n) reactions for a thick lithium target performed at the '' Cyclotron and Radioisotope Center (CYRIC) '', Tohoku University, Japan; 2) inventories calculations and decay gamma sources production via ANITA-IEAF activation code package; the calculations were performed by considering a lithium mix composition containing lithium impurities and corrosion products referred to 200 wppm of Steel SS-304 corresponding to a corrosion rate of 0.2 {mu}m/y and a SS-304 wetted surface of 572 m{sup 2} ; an irradiation scenario reproducing the integrated (in eleven months of operation) neutron flux responsible for the activation of the circulating corrosion products facing the deuteron beam was considered; 3) decay gamma transport analysis for dose rate evaluations via both VITENEA-IEF/SCALENEA-1 and MCNP-4C2 systems for the Longest Pipe of the Lithium loop. The following conclusions can be drawn by the results analysis: {center_dot} dose rates at 50 cm from the Longest Pipe are 198 {mu}Sv/h and 85{mu}Sv/h at 1 day and 1 week from the plant shutdown, respectively {center_dot} considering the average 20 mSv/a regulatory limit in Europe for '' Radiation Worker '' and the four-week period of annual maintenance activities in Li loop, the zone around the piping, exceeding 125 mSv/h, has to be declared '' Restricted Access Area '' {center

Activation of the IFMIF Lithium Loop Corrosion Products

International Nuclear Information System (INIS)

Cambi, G.; Cepraga, D.G.; Frisoni, M.; Pinna, T.

2006-01-01

The assessment of the activation of steel corrosion products generated in one year of IFMIF lithium loop operation due to the interaction between lithium and Stainless Steel SS-304 has been performed. This paper is mainly focused on the neutron activation and it describes the approach used for and present the results obtained. A preliminary estimate of the accelerator deuteron beam contribute to the activation is also presented. The study was accomplished through the following phases: 1) neutron spectrum calculation in the lithium target via MCNP-4C2 with McEnea neutron source model based on the measurements of neutron emission spectra produced in Li(d,n) reactions for a thick lithium target performed at the '' Cyclotron and Radioisotope Center (CYRIC) '', Tohoku University, Japan; 2) inventories calculations and decay gamma sources production via ANITA-IEAF activation code package; the calculations were performed by considering a lithium mix composition containing lithium impurities and corrosion products referred to 200 wppm of Steel SS-304 corresponding to a corrosion rate of 0.2 μm/y and a SS-304 wetted surface of 572 m 2 ; an irradiation scenario reproducing the integrated (in eleven months of operation) neutron flux responsible for the activation of the circulating corrosion products facing the deuteron beam was considered; 3) decay gamma transport analysis for dose rate evaluations via both VITENEA-IEF/SCALENEA-1 and MCNP-4C2 systems for the Longest Pipe of the Lithium loop. The following conclusions can be drawn by the results analysis: · dose rates at 50 cm from the Longest Pipe are 198 μSv/h and 85μSv/h at 1 day and 1 week from the plant shutdown, respectively · considering the average 20 mSv/a regulatory limit in Europe for '' Radiation Worker '' and the four-week period of annual maintenance activities in Li loop, the zone around the piping, exceeding 125 mSv/h, has to be declared '' Restricted Access Area '' · the worker radiation protection

Hot temperature corrosion of a zircon-1%niobium alloy

International Nuclear Information System (INIS)

Muller, Sebastian; Lanzani, Liliana

2010-01-01

The reaction of the Zr-1%Niobium alloy to corrosion is studied in this work, which is used as fuel elements sheath material in Russian VVER reactors. For comparative purposes, the conventional alloys Zircaloy-4 y Zr-2.5%Nb have been tested as well. Autoclave tests were carried out in water and in solutions of LiOH with concentrations of 0-1 to 1M at 343 o C and in water vapor at 400 o C (following ASTM G2/G2M-06). The gain in weight/unit of area of the autoclaved samples was determined in order to evaluate the corrosion, and metallographics were performed to characterize the oxides and hydrides that formed. The results show that for tests of 16 hours, a minimum concentration of 0.65M LiOH is needed to accelerate corrosion in Zr-1%Nb and Zr-2.5%Nb, while acceleration occurs in Zircaloy-4 at a concentration of 0.45M. In solutions of LiOH 1M the hydrogen 'uptake' in Zr-1Nb and Zr-2,5Nb is considerably lower in Zircaloy-4. The lesser amount of β-Zr phase present in the Zr-1Nb alloy produces thinner and more compact oxides, with better visual characteristics than for those formed in Zr-2.5Nb

Analysis of corrosion product transport in PWR primary system under non-convective condition

International Nuclear Information System (INIS)

Han, Byoung Sub

1992-02-01

Product TRANsport), which can predict the corrosion product and radioactivity transport within the primary coolant system, and also can be utilized for the computer simulation with actual plant data of currently operating Korean nuclear power plants to predict the transport of the radionuclides. In this study, the following problems will be updated, improved and compared with the already existing codes: 1) development and analysis of recent mechanistic modelling of corrosion product deposition, 2) application and modification due to the temperature kinetic effect, 3) separation of the effect of Fe, Co, Ni and Mn solubility rather than Fe solubility alone, and 4) consideration of Ni activation and recoil process. By applying the above updated and improved mechanisms, the corrosion product behavior in PWR of currently operating Korean unclear power plants has been simulated. In addition, the evaluation of particulate transport, independent solubility data of major radionuclides and acute nodalization were included and extended. Then, with the developed computer code, we have evaluated and analyzed the activity and corrosion product build-up controlled by many parameters such as pH, composition of metal, and auxiliary system performance

Effect of Aluminum and Silicon on Atmospheric Corrosion of Low-alloying Steel under Containing NaHSO3 Wet/dry Environment

International Nuclear Information System (INIS)

Xinhua, Chen; Junhua, Dong; Enhou, Han; Wei, Ke

2008-01-01

The atmospheric corrosion performance of Al-alloying Si-alloying and Al-Si-alloying steel were studied by wet/dry cyclic corrosion tests (CCT) at 30 .deg. C and 60% relative humidity (RH). The corrosion electrolyte used for CCT was 0.052 wt% NaHSO 3 (pH∼4) solution. The result of gravimetry demonstrated that Al-Si-bearing steels showed lower corrosion resistance than other rusted steels. But the rusted 0.7%Si-alloying steel showed a better corrosion resistance than rusted mild steel. Polarization curves demonstrated that Al-/Si-alloying and Al-Si-alloying improved the rest potential of steel at the initial stage: and accelerated the cathodic reduction and anodic dissolution after a rust layer formed on the surfaces of steels. XRD results showed that Al-Si-alloying decreased the volume fraction of Fe 3 O 4 and α-FeOOH. The recycle of acid accelerated the corrosion of steel at the initial stage. After the rust layer formed on the steel, the leak of rust destabilized the rust layer due to the dissolution of compound containing Al (such as FeAl 2 O 4 , (Fe, Si) 2 (Fe, Al)O 4 ). Al-Si-alloying is hence not suitable for improving the anti-corrosion resistance of steel in industrial atmosphere

Accelerator-driven transmutation reactor analysis code system (ATRAS)

Energy Technology Data Exchange (ETDEWEB)

Sasa, Toshinobu; Tsujimoto, Kazufumi; Takizuka, Takakazu; Takano, Hideki [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1999-03-01

JAERI is proceeding a design study of the hybrid type minor actinide transmutation system which mainly consist of an intense proton accelerator and a fast subcritical core. Neutronics and burnup characteristics of the accelerator-driven system is important from a view point of the maintenance of subcriticality and energy balance during the system operation. To determine those characteristics accurately, it is necessary to involve reactions at high-energy region, which are not treated on ordinary reactor analysis codes. The authors developed a code system named ATRAS to analyze the neutronics and burnup characteristics of accelerator-driven subcritical reactor systems. ATRAS has a function of burnup analysis taking account of the effect of spallation neutron source. ATRAS consists of a spallation analysis code, a neutron transport codes and a burnup analysis code. Utility programs for fuel exchange, pre-processing and post-processing are also incorporated. (author)

Investigations on Microstructure and Corrosion behavior of Superalloy 686 weldments by Electrochemical Corrosion Technique

Science.gov (United States)

Arulmurugan, B.; Manikandan, M.

2018-02-01

In the present study, microstructure and the corrosion behavior of Nickel based superalloy 686 and its weld joints has been investigated by synthetic sea water environment. The weldments were fabricated by Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques with autogenous mode and three different filler wires (ERNiCrMo-4, ERNiCrMo-10 and ERNiCrMo-14). Microstructure and Scanning electron microscope examination was carried out to evaluate the structural changes in the fusion zones of different weldments. Energy Dispersive X-ray Spectroscopy (EDS) analysis was carried out to evaluate the microsegregation of alloying elements in the different weld joints. Potentiodynamic polarization study was experimented on the base metal and weld joints in the synthetic sea water environment to evaluate the corrosion rate. Tafel’s interpolation technique was used to obtain the corrosion rate. The microstructure examination revealed that the fine equiaxed dendrites were observed in the pulsed current mode. EDS analysis shows the absence of microsegregation in the current pulsing technique. The corrosion rates of weldments are compared with the base metal. The results show that the fine microstructure with the absence of microsegregation in the PCGTA weldments shows improved corrosion resistance compared to the GTAW. Autogenous PCGTAW shows higher corrosion resistance irrespective of all weldments employed in the present study.

Chloride accelerated test: influence of silica fume, water/binder ratio and concrete cover thickness

Directory of Open Access Journals (Sweden)

E. Pereira

Full Text Available In developed countries like the UK, France, Italy and Germany, it is estimated that spending on maintenance and repair is practically the same as investment in new constructions. Therefore, this paper aims to study different ways of interfering in the corrosion kinetic using an accelerated corrosion test - CAIM, that simulates the chloride attack. The three variables are: concrete cover thickness, use of silica fume and the water/binder ratio. It was found, by analysis of variance of the weight loss of the steel bars and chloride content in the concrete cover thickness, there is significant influence of the three variables. Also, the results indicate that the addition of silica fume is the path to improve the corrosion protection of low water/binder ratio concretes (like 0.4 and elevation of the concrete cover thickness is the most effective solution to increase protection of high water/binder ratio concrete (above 0.5.

Corrosion behavior of Mg/graphene composite in aqueous electrolyte

International Nuclear Information System (INIS)

Selvam, M.; Saminathan, K.; Siva, P.; Saha, P.; Rajendran, V.

2016-01-01

In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na_2SO_4. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

Corrosion behavior of Mg/graphene composite in aqueous electrolyte

Energy Technology Data Exchange (ETDEWEB)

Selvam, M. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saminathan, K., E-mail: ksaminath@gmail.com [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Siva, P. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saha, P. [Department of Ceramic Engineering, National Institute of Technology, Rourkela, India-769008 (India); Rajendran, V. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India)

2016-04-01

In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na{sub 2}SO{sub 4}. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

Corrosion of high-density sintered tungsten alloys

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1989-01-01

In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

Initiation and propagation of rebar corrosion in carbonated and cracked concrete

International Nuclear Information System (INIS)

Ghantous, Rita-Maria

2016-01-01

This thesis aims to study the carbonation-induced corrosion initiation and propagation in cracked concrete under different conditions. It is performed in the framework of concrete ageing management of cooling towers of Electricity of France (EDF) nuclear power plants. Indeed some of them can be affected by cracks which may promote the carbonation of the concrete surrounding the cracks and induce a rapid reinforcement corrosion initiation in the carbonated area. Firstly, cracks representative of those encountered in the cooling towers concrete are reproduced on laboratory specimens using the three point bending test. Three crack openings are obtained (100 μm, 300 μm and 500 μm). Cracked specimens are thereafter exposed to accelerated carbonation for two aims. First for the acceleration of the concrete neutralization phase which ensure the suitable thermodynamic conditions for active corrosion initiation. Second, for the estimation of the length of the mechanically damaged steel/binder interface supposed to be comparable to the carbonated length along the rebar on both sides of the crack. It is found that carbonation at 50% CO_2 is not suitable here because it overestimated the damaged zone length, maybe due to enhanced carbonation shrinkage. The second part aims to investigate the corrosion initiation and propagation phases while varying several parameters. For this purpose, cracked and carbonated specimens are subjected to corrosion under different exposure conditions. Specimens showing different crack widths and different types of binder are corroded in a reference test in which 30 minutes of rain occurs each 3 days at 20 C. Additionally, some corrosion tests are realized under raining/drying cycles for 3 minutes rain, other at 40 C and other in natural environmental conditions. Moreover, some cracked specimens are exposed in different orientations with respect to rain. Furthermore, specimens with different bars locations are prepared in order to investigate

Urban and marine corrosion: Comparative behaviour between field and laboratory conditions

Energy Technology Data Exchange (ETDEWEB)

Iribarren Laco, J.I.; Liesa Mestres, F.; Bilurbina Alter, L. [Departament d' Enginyeria Quimica E.T.S.E.I.B. Universitat Politecnica de Catalunya, Barcelona (Spain); Cadena Villota, F. [Departamento de Materiales, Escuela Politecnica Nacional, Quito (Ecuador)

2004-09-01

A detailed study of the corrosion phenomena of carbon steel has been investigated in this work by means of the comparison of field and laboratory tests. Two areas of the metropolitan area of Barcelona (Spain) were selected to carry out the field tests, whereas two different solutions of sodium chloride and sodium hydrogen sulfite were used to simulate the field conditions by means of cyclic laboratory tests. The corrosion rate has been evaluated from the weight loss of the specimens and the morphology surface has been visualized by optical and scanning electron microscopy. Corrosion products and contaminants have been analyzed by X-ray diffraction and energy-dispersive X-ray spectroscopy, respectively. The penetration results can be adjusted to the Passano equation and the corrosivity degree can be assigned in accordance with ISO standards. A correlation between field and laboratory tests has been found, by comparing the specimens with the same degree of corrosion, showing the validity of the accelerated laboratory tests in order to simulate the field conditions. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

Corrosion and deuterium uptake of Zr-based alloys in supercritical water

International Nuclear Information System (INIS)

Khatamian, D.

2010-01-01

To increase the thermodynamic efficiency above 40% in nuclear power plants, the use of supercritical water as the heat transport fluid has been suggested. Zircaloy-2, -4, Zr-Cr-Fe, Zr-1Nb and Zr-2.5Nb were tested as prospective fuel cladding materials in 30 MPa D 2 O at 500 o C. Zircaloy-2 showed the highest rates of corrosion and hydriding. Although Zr-Cr-Fe initially showed a very low corrosion rate, it displayed breakaway corrosion kinetics after 50 h exposure. The best-behaved material both from a corrosion and hydrogen uptake point of view was Zr-2.5Nb. However, the Zr-2.5Nb oxide growth rate was still excessive and beyond the current CANDU design allowance. Similar coupons, coated with Cr, were also tested. The coated layer effectively prevented oxidation of the coupons except on the edges, where the coating was thinner and had some flaws. In addition, the Cr-coated Zr-2.5Nb coupons had the lowest deuterium pickup of all the alloys tested and showed no signs of accelerated or nonuniform corrosion. (author)

High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

2015-01-01

the protection provided by steam treatment with HNO3was a function of the concentration of NO3−ions. The coating generated by inclusion of KMnO4showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local......Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation...

Inhibitors for the corrosion of reactive metals: titanium and zirconium and their alloys in acid media

International Nuclear Information System (INIS)

Petit, J.A.; Chatainier, G.; Dabosi, F.

1981-01-01

The search for effective corrosion inhibitors for titanium and zirconium in acid media is growing because of the considerable increase in the use of these materials in chemical process equipment. It still remains limited, as appears from this review, because of the exceptionally high corrosion resistance of the metals. Titanium has received the greater attention. Its corrosion rate can be lowered by introduction in the medium of multivalent ions, inorganic and organic oxidants. Care should be taken to hold the concentration at a level exceeding some critical value, otherwise the corrosion rate increases. Complexing organic agents do not show such hazardous behaviour. The very rapid corrosion of titanium and zirconium in fluoride media may be lessened by complexing the fluoride ions. Though rarely encountered, localized corrosion may be avoided by using inhibitors. In some cases good corrosion inhibitors for titanium are dissolution accelerators for zirconium. (author)

Effects of annealing on tensile property and corrosion behavior of Ti-Al-Zr alloy

International Nuclear Information System (INIS)

Kim, Tae-Kyu; Choi, Byung-Seon; Jeong, Yong-Hwan; Lee, Doo-Jeong; Chang, Moon-Hee

2002-01-01

The effects of annealing on the tensile property and corrosion behavior of Ti-Al-Zr alloy were evaluated. The annealing in the temperature range from 500 to 800 deg. C for 1 h induced the growth of the grain and the precipitate sizes. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. However, the results of corrosion test in an ammonia aqueous solution of pH 9.98 at 360 deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 220 days also increased with the annealing temperature. It could be attributed to the growth of Fe-rich precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

Application of Boundary Element Method in Galvanic Corrosion Analysis for Metallic Materials used in Nuclear Power Plant

International Nuclear Information System (INIS)

Zaifol Samsu; Muhamad Daud; Siti Radiah Mohd Kamarudin

2011-01-01

Boundary element method (BEM) is a numerical technique that used for modeling infinite domain as is the case for galvanic corrosion analysis. This paper presents the application of boundary element method for galvanic corrosion analysis between two different metallic materials. Aluminium (Al), and zinc (Zn) alloys were used separately coupled with the Carbon Steel (CS) in natural seawater. The measured conductivity of sea water is 30,800 μS/ cm at ambient temperature. Computer software system based on boundary element likes BEASY and ABAQUS can be used to accurately model and simulate the galvanic corrosion. However, the BEM based BEASY program will be used reasonably for predicting the galvanic current density distribution of coupled Al-CS and Zn-CS in this study. (author)

The effect of flow and chemical corrosion in reverse osmosis over desalinated water

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Jae [Chunnam National Univ., Gwangju (Korea, Republic of); Pak, Byung Gu [Doosan Heavy Industry Co., Tongyoung (Korea, Republic of)

2015-12-15

Desalinated water produced by a reverse osmosis (RO) filtering method forms about 22% of total production of desalinated water in the world. However, the RO environment is very corrosive due to the presence of various chemicals for water treatment and the flow of sand particles leading to corrosion. Recently, there has been much effort to substitute cheaper and more corrosion resistant stainless steels for copper based alloys as a valve material in RO. Nevertheless, the effects of chemicals and particles on the corrosion of stainless steels have rarely been studied. Erosion phenomenon was detected under the condition with the flow rate of more than 8ms{sup -1} in spite of the absence of sand particles. In seawater containing sand particles, the erosion in stainless steels was accelerated further.

High temperature corrosion of silicon carbide and silicon nitride in the presence of chloride compound

International Nuclear Information System (INIS)

McNallan, M.

1993-01-01

Silicon carbide and silicon nitride are resistant to oxidation because a protective silicon dioxide films on their surfaces in most oxidizing environments. Chloride compounds can attack the surface in two ways: 1) chlorine can attack the silicon directly to form a volatile silicon chloride compound or 2) alkali compounds combined with the chlorine can be transported to the surface where they flux the silica layer by forming stable alkali silicates. Alkali halides have enough vapor pressure that a sufficient quantity of alkali species to cause accelerated corrosion can be transported to the ceramic surface without the formation of a chloride deposit. When silicon carbide is attacked simultaneously by chlorine and oxygen, the corrosion products include both volatile and condensed spices. Silicon nitride is much more resistance to this type of attack than silicon carbide. Silicon based ceramics are exposed to oxidizing gases in the presence of alkali chloride vapors, the rate of corrosion is controlled primarily by the driving force for the formation of alkali silicate, which can be quantified as the activity of the alkali oxide in equilibrium with the corrosive gas mixture. In a gas mixture containing a fixed partial pressure of KCl, the rate of corrosion is accelerated by increasing the concentration of water vapor and inhibited by increasing the concentration of HCl. Similar results have been obtained for mixtures containing other alkalis and halogens. (Orig./A.B.)

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

International Nuclear Information System (INIS)

Mabbutt, S; Picton, P; Shaw, P; Black, S

2012-01-01

The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2008-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., increased shutdown radiation, generation of defects in materials of major components and fuel claddings, and increased volume of radwaste sources. Corrosion behavior is greatly affected by water quality and differs according to the water quality values and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of the key issues that determine corrosion-related problems, but it is not the only issue. Most corrosion-related phenomena, e.g., flow accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., the electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, the ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. (orig.)

Effects of annealing on the corrosion behavior and mechanical properties of Ti-Al-V alloy

International Nuclear Information System (INIS)

Kim, T. K.; Choi, B. S.; Baek, J. H.; Choi, B. K.; Jeong, Y. H.; Lee, D. J.; Jang, M. H.; Jeong, Y. H.

2002-01-01

In order to determine the annealing condition after cold rolling, the effects of annealing on the corrosion behavior and mechanical properties of Ti-Al-V alloy were evaluated. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. The results of hardness test also revealed that the hardness was independent of the annealing, However, the results of corrosion test in an ammoniated water of pH 9.98 at 360 .deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 120 days also increased with the annealing temperature. It may be attributed to the growth of α' precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

Microbially influenced corrosion of copper nuclear fuel waste containers in a Canadian disposal vault

International Nuclear Information System (INIS)

King, F.

1996-11-01

An assessment of the potential for microbially influenced corrosion (MIC) of copper nuclear fuel waste containers in a Canadian disposal vault is presented. The assessment is based on a consideration of the microbial activity within a disposal vault, the reported cases of MIC of Cu alloys in the literature and the known corrosion behaviour of Cu. Because of the critical role of biofilms in the reported cases of MIC, their formation and properties are discussed in detail. Next, the literature on the MIC of Cu alloys is briefly reviewed. The various MIC mechanisms proposed are critically discussed and the implications for the corrosion of Cu containers considered. In the majority of literature cases, MIC depends on alternating aerated and deaerated environments, with accelerated corrosion being observed when fresh aerated water replaces stagnant water, e.g., the MIC of Cu-Ni heat exchangers in polluted seawater and the microbially influenced pitting of Cu water pipes. Finally, because of the predominance of corrosion by sulphate-reducing bacteria (SRB) in the MIC literature, the abiotic behaviour of Cu alloys in sulphide solutions is also reviewed. The effect of the evolving environment in a disposal vault on the extent and location of microbial activity is discussed. Biofilm formation on the container surface is considered unlikely throughout the container lifetime, but especially initially when the environmental conditions will be particularly aggressive. Microbial activity in areas of the vault away from the container is possible, however. Corrosion of the container could then occur if microbial metabolic by-products diffuse to the container surface. Sulphide, produced by the action of SRB are considered to be the most likely cause of container corrosion. It is concluded that the only likely form of MIC of Cu containers will result from sulphide produced by SRB diffusing to the container surface. A modelling procedure for predicting the extent of corrosion is

Corrosion analysis in mooring chain links; Analise de corrosao em elos de amarras

Energy Technology Data Exchange (ETDEWEB)

Leal, Silvia N.; Pereira, Marcos V. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia; Costa, Luis C. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Motta, Sergio H. [Brasilamarras - Companhia Brasileira de Amarras, Niteroi, RJ (Brazil)

2004-07-01

The purpose of this work was to characterize the localized corrosion phenomenon in the weld region of offshore mooring chain links type ORQ. In this sense, a number of chain links were selected after finishing their projected life time without corrosion signs (chains without corrosion) as well as chain links which showed a reduced life time caused by localized corrosion (chains with corrosion). In the sequence, electrochemistry tests evaluated the corrosion susceptibility of the different regions of the weld joint. The results showed that the heat affected zone concerning the chains with corrosion was the anodic region, with high corrosion rate, while the same region on the not corroded chains was the cathodic one, with low corrosion rate. (author)

Assessing corrosion in oil refining and petrochemical processing

Directory of Open Access Journals (Sweden)

Randy C. John

2004-03-01

Full Text Available This paper summarizes the development of an information system used to manage corrosion of metals and alloys by high temperature gases found in many different oil refining, petrochemical, power generation, and chemical processes. The database currently represents about 7.9 million h of exposure time for about 5,500 tests with 89 commercial alloys for a temperature range of 200 - 1,200°C. The system manages corrosion data from well-defined exposures and determines corrosion product stabilities. New models used in the analysis of thermochemical data for the Fe-Ni-Cr-Co-C-O-S-N-H system are being compiled. All known phases based upon combinations of the elements have been analyzed to allow complete assessments of corrosion product stabilities. Use of these data allows prediction of stable corrosion products and hence identification of the possible dominant corrosion mechanisms. The system has the potential to be used in corrosion research, alloy development, failure analysis, lifetime prediction, and process operations evaluations. The corrosion mechanisms emphasized are oxidation, sulfidation, sulfidation/oxidation, and carburization.

Review of test methods used to determine the corrosion rate of metals in contact with treated wood

Science.gov (United States)

Samuel L. Zelinka; Douglas R. Rammer

2005-01-01

The purpose of this literature review is to give an overview of test methods previously used to evaluate the corrosion of metals in contact with wood. This article reviews the test methods used to evaluate the corrosion of metals in contact with wood by breaking the experiments into three groups: exposure tests, accelerated exposure tests, and electrochemical tests....

Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

International Nuclear Information System (INIS)

Diercks, D.R.; Kassner, T.F.

1988-04-01

An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH 2 ) -1/2 dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs

Corrosion detection of carbon steel in water/oil two phases environment by electrochemical noise analysis

International Nuclear Information System (INIS)

Gusmano, G.; Montesperelli, G.; De Grandis, A.

1998-01-01

The aim of this paper is to demonstrate the effectiveness of the electrochemical noise analysis to detect the onset of corrosion phenomena in a very high resistivity medium. Tests were carried out on carbon steel electrodes immersed in a water/mineral oil two phases environment with high concentration of CO 2 , different aqueous/organic phase ratio, sulphide content between 0 and 0.5 g/l and pH between 1 and 5. The evolution of corrosion phenomena were followed by collecting current and potential noise between three nominally identical electrodes. The noise data were analysed in the time and in the frequency domain. In spite of a great loss of sensitivity of the method with respect to tests performed in aqueous solution, the data indicate a good agreement between the standard deviations and the power level of power spectra density (PSD) of current and potential noise signals and corrosion rates by means of weight loss. The values of the PSD slope, indicate the form of corrosion. The effect of water/oil ratio, sulphide concentration and pH on the corrosion rate was determined. Finally two methods to increase the sensitivity of the electrochemical noise are proposed. (orig.)

Silicate glasses corrosion. Texture analysis of the corrosion layer

International Nuclear Information System (INIS)

Portal, Sabine

2001-01-01

We have studied the kinetic and the texture evolution of the corroded layer that forms on glass surfaces exposed to acidic solutions. The corroded layer is depleted in alkali cations and is produced by an ion exchange mechanism. It is porous and shows a lower refractive index than the one of the bulk glass. Spectroscopic ellipsometry allows determining the thickness of the layer and its refractive index. Several other techniques have been developed for characterizing the corrosion behaviour of glass surfaces: porosity is thus investigated by adsorption-desorption of nitrogen; the thickness and the composition of the layer are studied by secondary ion mass spectroscopy (S.I.M.S.); sodium concentration in the solution has been analyzed by atomic absorption. This study shows the importance of leaching conditions and glass preparation. The type of drying employed is susceptible to modify the texture and the structure of the layer. The layers produced in the early stages of the leaching process are not easily detectable. The different results lead however to the same conclusion: after a strong increase of porosity, a densification of the layer is observed with increasing time. The evolution of the layer texture could therefore modify the kinetic of the glass corrosion. (author) [fr

Archaeological analogs and corrosion