Safety of stationary grinding machines - impact resistance of work zone enclosures.

Science.gov (United States)

Mewes, Detlef; Adler, Christian

2017-09-01

Guards on machine tools are intended to protect persons from being injured by parts ejected with high kinetic energy from the work zone of the machine. Stationary grinding machines are a typical example. Generally such machines are provided with abrasive product guards closely enveloping the grinding wheel. However, many machining tasks do not allow the use of abrasive product guards. In such cases, the work zone enclosure has to be dimensioned so that, in case of failure, grinding wheel fragments remain inside the machine's working zone. To obtain data for the dimensioning of work zone enclosures on stationary grinding machines, which must be operated without an abrasive product guard, burst tests were conducted with vitrified grinding wheels. The studies show that, contrary to widely held opinion, narrower grinding wheels can be more critical concerning the impact resistance than wider wheels although their fragment energy is smaller.

The project and technical study on the track of vertical axis linkage abrasive belt grinding of turbine blade

International Nuclear Information System (INIS)

Ma Yujian; Tang Xiaoqi; Chen Jihong; Yang Jianzhong

2010-01-01

A method of CNC turbine blade profile abrasive belt grinding is introduced based on optimum grinding effect, where the direction of the axis of trolley wheel is consistent with that of minimum principal curvature on the contact point of turbine blade. And the cutter location path is determined, and then the NC code is derived from post-processing. A virtual machine model is built in VERICUT software to simulate actual grinding process and applied in practice, which yielded satisfactory results. (authors)

The Influence of Wet Dressing of Grinding Wheel on the Grinding Performance

OpenAIRE

重松, 日出見; 冨田, 進

1989-01-01

Experiments on the relation between the form of working plane of grinding wheel which was formed by dressing, and the grinding performance of working plane of grinding wheel in the early stage of grinding, were carried out supplying the same grinding fluid in dressing time and grinding time. As a result, it was found that the difference of the action or the effect of grinding fluids on the working plane of grinding fluid were related to the grinding performance in the early stage of grinding....

INTRODUCTION TO THE ANALYSIS OF THE MECHANICS OF THE DIAMOND GRINDING PROCESS WITH THE ACCOUNT OF WEAR OF WHEEL GRAINS

Directory of Open Access Journals (Sweden)

Feodor NOVIKOV

2017-12-01

Full Text Available The work is devoted to the theoretical analysis of the mechanics of the diamond grinding process, taking into account the wear of the wheel grains for scientifically based choice of optimal processing conditions. A multiplicative probabilistic approach to the generalization of the cutting profile of a diamond grinding wheel in its consideration in a state of some steady wear during processing is considered. This is achieved by working the wheel in a mode of properly established self-sharpening or with the use of effective dressing methods. In this case, the linear wear of individual grains of diamond abrasive located on the working surface of the grinding wheel and opened to mechanical contact with the material being processed is assumed to proportionally to the depth of the introduction of grain into it. The analytical dependence of the maximum thickness of the cut is presented, and the relationship between the maximum grain wear and the accepted universal relative characteristic of the steady wear with the operational parameters of the tool and the grinding mode is shown. The obtained results can be used in the development of analytical models of processing productivity and microgeometric engineering of the treated surface, new approaches to increasing the efficiency of diamond grinding. The research is based on modern technical possibilities of controlling the state of the cutting relief of diamond-abrasive tools, especially in electro-physical-mechanical grinding technologies, for example, using the diamond-spark method developed at the Kharkov Polytechnic Institute.

A Review of Literature on analysis of JIG Grinding Process

DEFF Research Database (Denmark)

Sudheesh, P. K.; Puthumana, Govindan

2016-01-01

in jig grinding, because of their uniformity and purity. In this paper, abrief review of the analysis of jig grinding process considering various research trends is presented. The areas highlighted are: optimization, selection of abrasives, selection of processing conditions and practical considerations....... The optimization of parameters in jig grinding process is important to maximize productivity and to improve quality. The abrasives of hard jig grinding wheels get blunt quickly so these are recommended to grind workpiece of low hardness and soft grinding wheels are recommended for hard material workpieces. The jig...

29 CFR 1910.215 - Abrasive wheel machinery.

Science.gov (United States)

2010-07-01

... be securely fastened to the spindle and the bearing surface shall run true. When more than one wheel... 29 Labor 5 2010-07-01 2010-07-01 false Abrasive wheel machinery. 1910.215 Section 1910.215 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery. (a...

Grinding Characteristics Of Directionally Aligned SiC Whisker Wheel-Comparison With Al2O3 Fiber Wheel

Institute of Scientific and Technical Information of China (English)

魏源迁; 山口胜美; 菊泽贤二; 洞口严; 中根正喜

2003-01-01

A unique SiC whisker wheel was invented,in which the whiskers were aligned normally to the grinding wheel surface.In this paper,grindabilities of the SiC whisker wheel are investigated and compared with those of other wheels of SiC grains,Al2O3 grains,as well as Al2O3 long and short fibres which were also aligned normally to the grinding wheel surface,respectively.The main research contents concern grinding characteristics of a directionally aligned SiC whisker wheel such as material-removal volume,wheel-wear rates,integrity of the ground surfaces,grinding ratios and grinding efficiency.Furthermore,grinding wheels of whiskers and fibres have a common disadvantage:they tend to load easily.The authors have proposed a simple method of loading-free grinding to overcome this propensity and investigate some related grinding characteristics under loading-free grinding conditions.

Innovative grinding wheel design for cost-effective machining of advanced ceramics

Energy Technology Data Exchange (ETDEWEB)

Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

2000-05-01

This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

30 CFR 57.15014 - Eye protection when operating grinding wheels.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... grinding wheels. Face shields or goggles in good condition shall be worn when operating a grinding wheel...

30 CFR 56.15014 - Eye protection when operating grinding wheels.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Eye protection when operating grinding wheels... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields or goggles in good condition shall be worn when operating a grinding wheel. [53 FR 32526, Aug. 25, 1988] ...

Technics study on high accuracy crush dressing and sharpening of diamond grinding wheel

Science.gov (United States)

Jia, Yunhai; Lu, Xuejun; Li, Jiangang; Zhu, Lixin; Song, Yingjie

2011-05-01

Mechanical grinding of artificial diamond grinding wheel was traditional wheel dressing process. The rotate speed and infeed depth of tool wheel were main technics parameters. The suitable technics parameters of metals-bonded diamond grinding wheel and resin-bonded diamond grinding wheel high accuracy crush dressing were obtained by a mount of experiment in super-hard material wheel dressing grind machine and by analysis of grinding force. In the same time, the effect of machine sharpening and sprinkle granule sharpening was contrasted. These analyses and lots of experiments had extent instruction significance to artificial diamond grinding wheel accuracy crush dressing.

Adhesive wear mechanism under combined electric diamond grinding

Directory of Open Access Journals (Sweden)

Popov Vyacheslav

2017-01-01

Full Text Available The article provides a scientific substantiation of loading of metal-bond diamond grinding wheels and describes the mechanism of contact interaction (interlocking of wheels with tool steel as well as its general properties having an influence on combined electric diamond grinding efficiency. The study concluded that a loaded layer can be formed in a few stages different by nature. It is known, that one of the causes of grinding degradation is a continuous loading of active grits (abrasive grinding tool by workpiece chips. It all affects the diamond grinding wheels efficiency and grinding ability with a result in increase of tool pressure, contact temperature and wheels specific removal rate. Science has partially identified some various methods to minimize grinding wheel loading, however, as to loading of metal-bond diamond grinding wheels the search is still in progress. Therefore, research people have to state, that in spite of the fact that the wheels made of cubic boron nitride are of little use as applied to ceramic, ultrahard, hard-alloyed hard-to-machine and nano-materials of the time, but manufactures have to apply cubic boron nitride wheels wherein diamond ones preferable.

29 CFR 1915.134 - Abrasive wheels.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Abrasive wheels. 1915.134 Section 1915.134 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR... wheels shall fit freely on the spindle and shall not be forced on. The spindle nut shall be tightened...

The effect of wheel eccentricity and run-out on grinding forces, waviness, wheel wear and chatter

OpenAIRE

O'DONNELL, GARRET; MURPHY, STUART

2011-01-01

PUBLISHED The effect of grinding-wheel eccentricity on grinding forces, wheel wear and final waviness height was studied. Eccentricity was evident in force oscillations and acceleration and audio measurements. A model was developed to predict final scallop-profile shape from grinding parameters and eccentricity. Recommendations are given on detecting eccentricity and determining when eccentricity is tolerable.

The study of sub-surface damage distributions during grinding process on different abrasion materials

Science.gov (United States)

Kuo, Ching-Hsiang; Huang, Chien-Yao; Yu, Zong-Ru; Shu, Shyu-Cheng; Chang, Keng-Shou; Hsu, Wei-Yao

2017-10-01

The grinding process is the primary technology for curvature generation (CG) on glass optics. The higher material removal rate (MRR) leads to deeper sub-surface damage (SSD) on lens surface. The SSD must be removed by following lapping and polishing processes to ensure the lens quality. However, these are not an easy and an efficient process to remove the SSD from ground surface directly for aspheric surfaces with tens or hundreds microns departure from bestfit- sphere (BFS). An efficient fabrication procedure for large aspheric departure on glass materials must be considered. We propose 3-step fabrication procedures for aspheric surface with larger departure. 1st step is to generate a specific aspheric surface with depth less than 10 μm of SSD residual. 2nd step is to remove SSD and keep the aspheric form by using Zeeko polisher with higher MRR pad. Final step is to figure and finish the aspheric surface by using QED MRF machine. In this study, we focus on the 1st step to investigate the residual depth of SSD after grinding process on different abrasion materials. The materials of tested part are fused silica, S-NPH2, and S-PHM52. The cross grinding would be configured and depth of SSD/surface roughness would be evaluated in this study. The characteristic of SSD could be observed after etching by confocal microscope. The experimental results show the depth of SSD below 31.1 μm with #400 grinding wheel. And the near 10 μm depth of SSD would be achieved with #1,000 grinding wheel. It means the aspherization polishing on large parts with large departure from best fit sphere would be replaced. The fabrication of large aspheric part would be efficient.

The Study on Grinding Ratio in Form Grinding with White Fused Alumina (WA) Grinding Wheels

Science.gov (United States)

Junming, Wang; Jiong, Wang; Deyuan, Lou

2018-03-01

The study is carried out based on an experiment of form grinding spur rack with white fused alumina (WA) grinding wheels. In the experiment, SOV-3020A type tri-axial image mapper is utilized to measure the profile of the tooth space in the rack, and the curve equations between the sectional area of the tooth space and the tooth sequence under different grinding depths are established by nonlinear curve regress using software of origin8.0. Then, it deduces the prediction equations for current grinding ratio and cumulative grinding ratio under different grinding depths. The result shows that the grinding ratio is exponential decline relationship with the increase of the number of the tooth to be ground under the same grinding depth, and the decline speed is fast in the initial stage. With the increase of grinding depth, the grinding ratio increases gradually. The cumulative grinding ratio is about twice as high as the current grinding ratio. Thus, large grinding depth is generally used in rough grinding to improve grinding efficiency.

Innovative grinding wheel design for cost-effective machining of advanced ceramics. Phase I, final report

Energy Technology Data Exchange (ETDEWEB)

Licht, R.H.; Ramanath, S.; Simpson, M.; Lilley, E.

1996-02-01

Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics. This program was a cooperative effort involving three Norton groups representing a superabrasive grinding wheel manufacturer, a diamond film manufacturing division and a ceramic research center. The program was divided into two technical tasks, Task 1, Analysis of Required Grinding Wheel Characteristics, and Task 2, Design and Prototype Development. In Task 1 we performed a parallel path approach with Superabrasive metal-bond development and the higher technical risk, CVD diamond wheel development. For the Superabrasive approach, Task 1 included bond wear and strength tests to engineer bond-wear characteristics. This task culminated in a small-wheel screening test plunge grinding sialon disks. In Task 2, an improved Superabrasive metal-bond specification for low-cost machining of ceramics in external cylindrical grinding mode was identified. The experimental wheel successfully ground three types of advanced ceramics without the need for wheel dressing. The spindle power consumed by this wheel during test grinding of NC-520 sialon is as much as to 30% lower compared to a standard resin bonded wheel with 100 diamond concentration. The wheel wear with this improved metal bond was an order of magnitude lower than the resin-bonded wheel, which would significantly reduce ceramic grinding costs through fewer wheel changes for retruing and replacements. Evaluation of ceramic specimens from both Tasks 1 and 2 tests for all three ceramic materials did not show evidence of unusual grinding damage. The novel CVD-diamond-wheel approach was incorporated in this program as part of Task 1. The important factors affecting the grinding performance of diamond wheels made by CVD coating preforms were determined.

Development of Composite Grinding Wheels for Hard and Soft Metals

OpenAIRE

Pruti, Faruk

2012-01-01

This research investigates the performance of grinding wheel in terms of its internal granular particles and their effect on the surface finish for both soft and hard metals subjected to both dry and wet conditions of use. The study considers the properties of materials of construction including hardness of the granular particles and their size and distributions that affects the grinding wheel efficiency in abrading of soft and hard metal surfaces. Furthermore, in order to improve grinding pe...

Design and experimental study of a micro-groove grinding wheel with spray cooling effect

Directory of Open Access Journals (Sweden)

Shi Chaofeng

2014-04-01

Full Text Available The effectiveness of grinding fluid supply has a crucial impact on grinding quality and efficiency in high speed grinding. In order to improve the cooling and lubrication, through in-depth research of self-inhaling internal cooling method and intermittent grinding mechanism, a new spray cooling method used in high speed grinding is proposed. By referring to the structure of bowl-shaped dispersion disk, the grinding wheel matrix with atomization ability is designed; through studying heat transfer of droplet collision and the influence of micro-groove on the boiling heat transfer, grinding segment with micro-groove is designed to enhance the heat flux of coolant and achieve maximum heat transfer between droplets and grinding contact zone. High-speed grinding experiments on GH4169 with the developed grinding wheel are carried out. The results show that with the micro-groove grinding wheel just 5.4% of pump outlet flow rate and 0.5% of spindle energy is needed to reduce the grinding temperature to 200 °C, which means the developed grinding wheel makes cooling high efficient and low energy consuming.

Transition metal carbide and boride abrasive particles

International Nuclear Information System (INIS)

Valdsaar, H.

1978-01-01

Abrasive particles and their preparation are discussed. The particles consist essentially of a matrix of titanium carbide and zirconium carbide, at least partially in solid solution form, and grains of crystalline titanium diboride dispersed throughout the carbide matrix. These abrasive particles are particularly useful as components of grinding wheels for abrading steel. 1 figure, 6 tables

System Analysis of Flat Grinding Process with Wheel Face

Directory of Open Access Journals (Sweden)

T. N. Ivanova

2014-01-01

Full Text Available The paper presents a conducted system analysis of the flat grinding wheel face, considers the state parameters, input and output variables of subsystems, namely: machine tool, workpiece, grinding wheel, cutting fluids, and the contact area. It reveals the factors influencing the temperature and power conditions for the grinding process.Aim: conducting the system analysis of the flat grinding process with wheel face expects to enable a development of the system of grinding process parameters as a technical system, which will make it possible to evaluate each parameter individually and implement optimization of the entire system.One of the most important criteria in defining the optimal process conditions is the grinding temperature, which, to avoid defects appearance of on the surface of component, should not exceed the critical temperature values to be experimentally determined. The temperature criterion can be useful for choosing the conditions for the maximum defect-free performance of the mechanical face grinding. To define the maximum performance of defect-free grinding can also use other criteria such as a critical power density, indirectly reflecting the allowable thermal stress grinding process; the structure of the ground surface, which reflects the presence or absence of a defect layer, which is determined after the large number of experiments; flow range of the diamond layer.Optimal conditions should not exceed those of defect-free grinding. It is found that a maximum performance depends on the characteristics of circles and grade of processed material, as well as on the contact area and grinding conditions. Optimal performance depends on the diamond value (cost and specific consumption of diamonds in a circle.Above criteria require formalization as a function of the variable parameters of the grinding process. There is an option for the compromise of inter-criteria optimality, thereby providing a set of acceptable solutions, from

Determination of high-strength materials diamond grinding rational modes

Science.gov (United States)

Arkhipov, P. V.; Lobanov, D. V.; Rychkov, D. A.; Yanyushkin, A. S.

2018-03-01

The analysis of methods of high-strength materials abrasive processing is carried out. This method made it possible to determine the necessary directions and prospects for the development of shaping combined methods. The need to use metal bonded diamond abrasive tools in combination with a different kind of energy is noted to improve the processing efficiency and reduce the complexity of operations. The complex of experimental research on revealing the importance of mechanical and electrical components of cutting regimes, on the cutting ability of diamond tools, as well as the need to reduce the specific consumption of an abrasive wheel as one of the important economic indicators of the processing process is performed. It is established that combined diamond grinding with simultaneous continuous correction of the abrasive wheel contributes to an increase in the cutting ability of metal bonded diamond abrasive tools when processing high-strength materials by an average of 30% compared to diamond grinding. Particular recommendations on the designation of technological factors are developed depending on specific production problems.

Electrolytic In-process Dressing (ELID) for high-efficiency, precision grinding of ceramic parts: An experiment study

Energy Technology Data Exchange (ETDEWEB)

Bandyopadhyay, B.P.

1995-08-01

This report describes Electrolytic In-process Dressing (ELID) as applied to the efficient, high-precision grinding of structural ceramics, and describes work performed jointly by Dr. B.P. Bandyopadhyay, University of North Dakota, and Dr. R. Ohmori, of the Institute of Physical and Chemical Research (RINEN), Tokyo, Japan, from June through August, 1994. Dr. Ohmori pioneered the novel ELID grinding technology which incorporates electrolytically enhanced, in-process dressing of metal bonded superabrasive wheels. The principle of ELID grinding technology is discussed in the report as will its application for rough grinding and precision grinding. Two types of silicon nitride based ceramics (Kyocerals Si{sub 3}N{sub 4}, and Eaton`s SRBSN) were ground under various conditions with ELID methods. Mirror surface finishes were obtained with {number_sign} 4000 mesh size wheel (average grain size = 4 {mu}m). Results of these investigations are presented in this report. These include the effects of wheel bond type, type of power supply, abrasive grit friability, and cooling fluid composition. The effects of various parameters are discussed in terms of the mechanisms of ELID grinding, and in particular, the manner of boundary layer formation on the wheels and abrasive grit protrusion.

Analysing a Relationship Between Wheel Wear and Cutting Forces During Diamond Grinding

Directory of Open Access Journals (Sweden)

M. A. Shavva

2014-01-01

Full Text Available In diamond grinding cutting forces affect the quality of the machined surface. We can estimate a wear rate of the diamond wheel by the magnitude of the forces and promptly resort to the restoration of its cutting properties. To solve this problem it is necessary to define a relationship between grinding wheel wear and cutting forces. There was no this dependence found in the sources of literature.The forces acting on a single worn diamond grain are considered to find the relationship between wheel wear and cutting forces. The main forces acting on the diamond grain are such as a reaction force of machining material, a frictional force over a worn place of the grain, and a total pressure on the contact surface of the grain and machining material. According to calculation results, in grinding the cutting forces are proportional to the hardness of machining material, and depend on the grain wear, as well as on the process operation conditions.The paper presents a technique for calculating the number of cutting (active grains per unit surface of diamond wheel to determine a total cutting force in grinding. The number of cutting grains depends on the properties of diamond wheel and on the operation conditions of grinding process.During grinding a total cutting force is calculated through the single grain cutting force, the number of cutting grains per unit surface of the grinding wheel and the contact area between the wheel and the work piece. Theoretical calculation of the forces is based on the condition that protrusions of all cutting grains are identical and all grains have a maximum wear, i.e. maximum worn place of grain.Calculations based on proposed theoretical formulas are compared with the calculations from the empirical formulas given in the literature. Varying the operation conditions of grinding makes the comparison. Convergence of results in the range of 5-20% is regarded as acceptable.On the BMSTU base flat diamond grinding of tungsten

Controlled wear of vitrified abrasive materials for precision grinding ...

Indian Academy of Sciences (India)

The study of bonding hard materials such as aluminium oxide and cubic boron nitride (BN) and the nature of interfacial cohesion between these materials and glass is very important from the perspective of high precision grinding. Vitrified grinding wheels are typically used to remove large volumes of metal and to produce ...

Controlled wear of vitrified abrasive materials for precision grinding ...

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

2Machining Research Group, Department of Engineering, University of ... ods are applied to analyse the cutting mechanism in grinding. .... (d) Chemical reaction between abrasive and workpiece material at elevated temperatures ... most common method used for measuring wear flat area employs an optical, or an electron.

Elucidating Grinding Mechanism by Theoretical and Experimental Investigations.

Science.gov (United States)

Ullah, Amm Sharif; Caggiano, Alessandra; Kubo, Akihiko; Chowdhury, M A K

2018-02-09

Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses). In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not yet been addressed elaborately. The present paper tackles this issue from both the theoretical and the experimental points of view. In particular, this paper presents the results of experimental and theoretical investigations on the multi-pass surface grinding operations where the workpiece surface is made of glass and the grinding wheel consists of cBN abrasive grains. Both investigations confirm that a great deal of stochasticity is involved in the grinding mechanism, and the complexity of the workpiece surface gradually increases along with the number of passes.

Cylindrical plunge grinding of difficult to grind materials

International Nuclear Information System (INIS)

Nakajima, Toshikatsu; Uno, Yoshiyuki; Kayahara, Masayuki.

1983-01-01

Cylindrical plunge grinding processes of titanium alloy and nickel-base superalloys with various kinds of conventional grinding wheels, which are known as difficult to grind materials, are experimentally investigated, analyzing size generation process, grinding force, surface roughness, wheel wear, grinding ratio and so on. For grinding titanium alloy Ti-6Al-4V, GC grinding wheel yields most superior grinding results which leads to lower grinding force, smaller residual stock, less wheel wear and higher grinding ratio up to about 3 with GC 80 L 9 V wheel. Then, for grinding nickelbase superalloys Waspaloy and Rene 41, WA 150 L 9 V wheel yields better grinding results in surface roughness, wheel wear, grinding ratio without chatter vibration though grinding force is higher, and the grinding ratio about 3 is obtained. Furthermore, higher plunge speed and speed ratio result in higher grinding efficiency though grinding force, surface roughness, wheel wear increase for grinding titanium alloy and nickel-base superalloys. (author)

Study of process of trueing diamond grinding wheels on metal bonds by method of free abrasive after processing of leucosapphire blanks

Science.gov (United States)

Fedonin, O. N.; Handozhko, A. V.; Fedukov, A. G.

2018-03-01

The problem of mechanical processing, in particular, grinding products from leucosapphire, is considered. The main problem with this treatment is the need to adjust the diamond tool. One of the methods of tool trueing using loose abrasive technique is considered. The results of a study on restoring the tool cutting ability, its shape and profile after straightening are given.

Towards High Productivity in Precision Grinding

Directory of Open Access Journals (Sweden)

W. Brian Rowe

2018-04-01

Full Text Available Over the last century, substantial advances have been made, based on improved understanding of the requirements of grinding processes, machines, control systems, materials, abrasives, wheel preparation, coolants, lubricants, and coolant delivery. This paper reviews a selection of areas in which the application of scientific principles and engineering ingenuity has led to the development of new grinding processes, abrasives, tools, machines, and systems. Topics feature a selection of areas where relationships between scientific principles and new techniques are yielding improved productivity and better quality. These examples point towards further advances that can fruitfully be pursued. Applications in modern grinding technology range from high-precision kinematics for grinding very large lenses and reflectors through to medium size grinding machine processes and further down to grinding very small components used in micro electro-mechanical systems (MEMS devices. The importance of material issues is emphasized for the range of conventional engineering steels, through to aerospace materials, ceramics, and composites. It is suggested that future advances in productivity will include the wider application of artificial intelligence and robotics to improve precision, process efficiency, and features required to integrate grinding processes into wider manufacturing systems.

Elucidating Grinding Mechanism by Theoretical and Experimental Investigations

Directory of Open Access Journals (Sweden)

AMM Sharif Ullah

2018-02-01

Full Text Available Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses. In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not yet been addressed elaborately. The present paper tackles this issue from both the theoretical and the experimental points of view. In particular, this paper presents the results of experimental and theoretical investigations on the multi-pass surface grinding operations where the workpiece surface is made of glass and the grinding wheel consists of cBN abrasive grains. Both investigations confirm that a great deal of stochasticity is involved in the grinding mechanism, and the complexity of the workpiece surface gradually increases along with the number of passes.

Novel CNC Grinding Process Control for Nanometric Surface Roughness for Aspheric Space Optical Surfaces

Directory of Open Access Journals (Sweden)

Jeong-Yeol Han

2004-06-01

Full Text Available Optics fabrication process for precision space optical parts includes bound abrasive grinding, loose abrasive lapping and polishing. The traditional bound abrasive grinding with bronze bond cupped diamond wheel leaves the machine marks of about 20 μm rms in height and the subsurface damage of about 1 μm rms in height to be removed by subsequent loose abrasive lapping. We explored an efficient quantitative control of precision CNC grinding. The machining parameters such as grain size, work-piece rotation speed and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis. The effectiveness of such grinding prediction models was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment achieved the predictability down to ±20 nm in height and the surface roughness down to 36 nm in height. This study contributed to improvement of the process efficiency reaching directly the polishing and figuring process without the need for the loose abrasive lapping stage.

On-machine measurement of the grinding wheels' 3D surface topography using a laser displacement sensor

Science.gov (United States)

Pan, Yongcheng; Zhao, Qingliang; Guo, Bing

2014-08-01

A method of non-contact, on-machine measurement of three dimensional surface topography of grinding wheels' whole surface was developed in this paper, focusing on an electroplated coarse-grained diamond grinding wheel. The measuring system consists of a Keyence laser displacement sensor, a Keyence controller and a NI PCI-6132 data acquisition card. A resolution of 0.1μm in vertical direction and 8μm in horizontal direction could be achieved. After processing the data by LabVIEW and MATLAB, the 3D topography of the grinding wheel's whole surface could be reconstructed. When comparing the reconstructed 3D topography of the grinding wheel's marked area to its real topography captured by a high-depth-field optical digital microscope (HDF-ODM) and scanning electron microscope (SEM), they were very similar to each other, proving that this method is accurate and effective. By a subsequent data processing, the topography of every grain could be extracted and then the active grain number, the active grain volume and the active grain's bearing ration could be calculated. These three parameters could serve as the criterion to evaluate the grinding performance of coarse-grained diamond grinding wheels. Then the performance of the grinding wheel could be evaluated on-machine accurately and quantitatively.

Research of grinding process of gears with involute profile to increase its efficiency

Science.gov (United States)

Ivanova, T. N.; Korshunov, A. I.; Sannikov, I. N.; Tyukpiekov, V. N.

2018-03-01

Grinding as final processing exerts great influence on quality and accuracy of a surface layer of gears. Gear grinding is the most productive method of abrasive processing providing gears of 3 - 8 degrees of accuracy. However violation of the temperature condition of grinding leads to emergence of burns on the surfaces of gears. Therefore the research of the reasons generating defects and finding the ways of their elimination are relevant. The work presents the research of involute tooth profile grinding by wheels of different types with different ways to form a surface. For every way the movements of a tool and a workpiece in order to receive a contour of the tooth socket are simulated. The advantages and the shortcomings of the tooth grinding using form wheels in a grinding method and using dish, worm wheels in generating the grinding method are revealed. The experience of gear production shows that availability of burns in the certain part of a tooth profile is caused by features of the gear grinding process. Theoretical and experimental researches of the thermal phenomena of gear grinding with different configurations of spots in a contact zone and a trajectory of their movement are conducted. There are recommendations how to choose grinding modes, characteristics of abrasive tools taking into account a non-burnt condition of a working surface of a gear. The right choice of lubricating fluid and the way of its supply greatly affect the efficiency of the gear grinding process. It is established that lubricating fluid with special additives gives the best results to obtain desired roughness of a processed surface. The recommendations of effective fluids and their foreign analogs are made.

Investigation of diamond wheel topography in Elliptical Ultrasonic Assisted Grinding (EUAG) of monocrystal sapphire using fractal analysis method.

Science.gov (United States)

Wang, Qiuyan; Zhao, Wenxiang; Liang, Zhiqiang; Wang, Xibin; Zhou, Tianfeng; Wu, Yongbo; Jiao, Li

2018-03-01

The wear behaviors of grinding wheel have significant influence on the work-surface topography. However, a comprehensive and quantitative method is lacking for evaluating the wear conditions of grinding wheel. In this paper, a fractal analysis method is used to investigate the wear behavior of resin-bonded diamond wheel in Elliptical Ultrasonic Assisted Grinding (EUAG) of monocrystal sapphire, and a series of experiments on EUAG and conventional grinding (CG) are performed. The results show that the fractal dimension of grinding wheel topography is highly correlated to the wear behavior, i.e., grain fracture, grain pullout, and wheel loading. An increase in cutting edge density on the wheel surface results in an increase of the fractal dimension, but an increase in the grain pullout and wheel loading results in a decrease in the fractal dimension. The wheel topography in EUAG has a higher fractal dimension than that in CG before 60 passes due to better self-sharpening behavior, and then has a smaller fractal dimension because of more serious wheel loadings after 60 passes. By angle-dependent distribution analysis of profile fractal dimensions, the wheel surface topography is transformed from isotropic to anisotropic. These indicated that the fractal analysis method could be further used in monitoring of a grinding wheel performance in EUAG. Copyright © 2017 Elsevier B.V. All rights reserved.

A method of detection to the grinding wheel layer thickness based on computer vision

Science.gov (United States)

Ji, Yuchen; Fu, Luhua; Yang, Dujuan; Wang, Lei; Liu, Changjie; Wang, Zhong

2018-01-01

This paper proposed a method of detection to the grinding wheel layer thickness based on computer vision. A camera is used to capture images of grinding wheel layer on the whole circle. Forward lighting and back lighting are used to enables a clear image to be acquired. Image processing is then executed on the images captured, which consists of image preprocessing, binarization and subpixel subdivision. The aim of binarization is to help the location of a chord and the corresponding ring width. After subpixel subdivision, the thickness of the grinding layer can be calculated finally. Compared with methods usually used to detect grinding wheel wear, method in this paper can directly and quickly get the information of thickness. Also, the eccentric error and the error of pixel equivalent are discussed in this paper.

Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

Energy Technology Data Exchange (ETDEWEB)

Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

1997-08-01

Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

Temperature measurement of flat glass edge during grinding and effect of wheel and workpiece speeds

International Nuclear Information System (INIS)

Moussa, Tala; Garnier, Bertrand; Peerhossaini, Hassan

2017-01-01

Flat glass temperature at the vicinity of the grinding wheel during grinding can become very high and reach that of the glass transition (typically around 550–600 °C). In such cases, the mechanical strength of glass is greatly affected and the grinding process cannot be carried out properly. Hence, thermal phenomena must be managed by adjusting the machining parameters to avoid overheating. For this purpose, it is very important to be able to measure the glass temperature, especially at the grinding interface. However, measuring the interfacial glass temperature is difficult and none of the existing methods for metal grinding is adequate for glass grinding. This work shows a novel temperature method that uses constantan and copper strips on both sides of the glass plates; thermoelectric contact being provided by the metallic binder of diamond particles in the grinding wheel. This new technique allows the measurement of the glass edge temperature during the wheel displacement around the glass plate. The experimental results show an average glass edge temperature between 300 and 600 °C depending on the value of the machining parameters such as work speed, wheel speed, depth of cut and water coolant flow rate. As this new thermal instrumentation is rather intrusive, glass temperature biases were analysed using a 3D heat transfer model with a moving source. Model computations performed using finite elements show that the temperature biases are less than 70 °C, which is smaller than the standard deviation of the glass edge temperatures measured during grinding. (paper)

Virtual sensors for on-line wheel wear and part roughness measurement in the grinding process.

Science.gov (United States)

Arriandiaga, Ander; Portillo, Eva; Sánchez, Jose A; Cabanes, Itziar; Pombo, Iñigo

2014-05-19

Grinding is an advanced machining process for the manufacturing of valuable complex and accurate parts for high added value sectors such as aerospace, wind generation, etc. Due to the extremely severe conditions inside grinding machines, critical process variables such as part surface finish or grinding wheel wear cannot be easily and cheaply measured on-line. In this paper a virtual sensor for on-line monitoring of those variables is presented. The sensor is based on the modelling ability of Artificial Neural Networks (ANNs) for stochastic and non-linear processes such as grinding; the selected architecture is the Layer-Recurrent neural network. The sensor makes use of the relation between the variables to be measured and power consumption in the wheel spindle, which can be easily measured. A sensor calibration methodology is presented, and the levels of error that can be expected are discussed. Validation of the new sensor is carried out by comparing the sensor's results with actual measurements carried out in an industrial grinding machine. Results show excellent estimation performance for both wheel wear and surface roughness. In the case of wheel wear, the absolute error is within the range of microns (average value 32 μm). In the case of surface finish, the absolute error is well below Ra 1 μm (average value 0.32 μm). The present approach can be easily generalized to other grinding operations.

29 CFR 1926.303 - Abrasive wheels and tools.

Science.gov (United States)

2010-07-01

... 29 Labor 8 2010-07-01 2010-07-01 false Abrasive wheels and tools. 1926.303 Section 1926.303 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR... freely on the spindle and shall not be forced on. The spindle nut shall be tightened only enough to hold...

TECHNICAL NOTE: High-speed grinding using thin abrasive disks for microcomponents

Science.gov (United States)

Yeo, S. H.; Balon, S. A. P.

2002-01-01

This paper introduces the development of a high-speed grinding device for cylindrical grinding of microcomponents made of hard and brittle materials. The study made use of an ultraprecision diamond turning machine tool as a basic platform. The novelty of the device is based on the high-speed air bearing spindle with a thin grinding wheel, similar to the dicing technology for silicon wafer fabrication. The spindle attachment is inclined at an angle to the main spindle which holds the precision fixture mechanism via the vacuum chuck. Experiments have been conducted to verify the design and implementation of the grinding methodology. A feature size as small as 31 μm in diameter and average surface roughness of 98 nm were obtained in the experimental work. It is found that the work done is capable of manufacturing miniature components, such as microcylindrical stepped shafts.

Effect of simulated chairside grinding procedures using commercially available abrasive agents on the surface properties of zirconia

OpenAIRE

Sandhu, Ramandeep; Kheur, Mohit; Kheur, Supriya

2017-01-01

Aim: The aim of the present study was to assess the change in physical properties (surface roughness, surface hardness and phase transformation) after surface grinding of zirconia by using three commercially available abrasives. Materials and Methods: Thirty sintered zirconia specimens were prepared and divided into three groups namely Group M (grinded using Mani Dia diamond bur standard grit), Group T (grinded using Tri Hawk diamond bur coarse grit) and Group P (grinded using Predator car...

Efficient Havinga–Kondepudi resolution of conglomerate amino acid derivatives by slow cooling and abrasive grinding

NARCIS (Netherlands)

Leeman, Michel; Noorduin, Wim L.; Millemaggi, Alessia; Vlieg, Elias; Meekes, Hugo; Enckevort, Willem J.P. van; Kaptein, Bernard; Kellogg, Richard M.

2010-01-01

The complete resolution of the conglomerate racemates of two amino acid derivatives susceptible to racemization in solution was achieved by slow crystallization from a supersaturated solution accompanied by cooling and abrasive grinding.

Prepolishing on a CNC platform with bound abrasive contour tools

Science.gov (United States)

Schoeffler, Adrienne E.; Gregg, Leslie L.; Schoen, John M.; Fess, Edward M.; Hakiel, Michael; Jacobs, Stephen D.

2003-05-01

Deterministic microgrinding (DMG) of optical glasses and ceramics is the commercial manufacturing process of choice to shape glass surfaces prior to final finishing. This process employs rigid bound matrix diamond tooling resulting in surface roughness values of 3-5μm peak to valley and 100-400nm rms, as well as mid-spatial frequency tool marks that require subsequent removal in secondary finishing steps. The ability to pre-polish optical surfaces within the grinding platform would reduce final finishing process times. Bound abrasive contour wheels containing cerium oxide, alumina or zirconia abrasives were constructed with an epoxy matrix. The effects of abrasive type, composition, and erosion promoters were examined for tool hardness (Shore D), and tested with commercial optical glasses in an Optipro CNC grinding platform. Metrology protocols were developed to examine tool wear and subsequent surface roughness. Work is directed to demonstrating effective material removal, improved surface roughness and cutter mark removal.

THE INFLUENCE OF GRINDING CONDITIONS ON THE DISTRIBUTION OF RESIDUAL STRESS IN THE SURFACE LAYER OF 17crni6-6 STEEL AFTER CARBURIZING

Directory of Open Access Journals (Sweden)

Jacek Sawicki

2017-06-01

Full Text Available This paper presents the results of a study aimed at determining the residual stress which results from developing the surface layer by low-pressure and conventional carburizing and grinding of 17CrNi6-6 steel. A synergistic effect of thermochemical and abrasive treatment was examined on ring samples used to study residual stress by Davidenkov’s method. Samples were subjected to vacuum carburizing and conventional carburizing, which was followed by grinding with a 38A60K8V aloxite grinding wheel and a CBN grinding wheel - RNB80/63B75V. The following cutting fluids were used during the grinding process: oil emulsion 5%, supply rate ca. 20 l/min, Micro5000 oil supplied at the minimum quantity lubrication (MQL of ca. 25 ml/h, dry machining. The study determined the effect of the type of grinding wheel and the cooling and lubricating agent on the distribution of residual stress in the sur-face layer. The best effects of grinding with respect to the residual stress were achieved with flood cooling with oil emulsion and grinding with a CBN grinding wheel.

Pre-polishing on a CNC platform with bound abrasive contour tools

Science.gov (United States)

Schoeffer, Adrienne E.

2003-05-01

Deterministic micorgrinding (DMG) of optical glasses and ceramics is the commercial manufacturing process of choice to shape glass surfaces prior to final finishing. This process employs rigid bound matrix diamond tooling resulting in surface roughness values of 3-51.tm peak to valley and 100-400nm rms, as well as mid-spatial frequency tool marks that require subsequent removal in secondary finishing steps. The ability to pre-polish optical surfaces within the grinding platform would reduce final finishing process times. Bound abrasive contour wheels containing cerium oxide, alumina or zirconia abrasives were constructed with an epoxy matrix. The effects of abrasive type, composition, and erosion promoters were examined for tool hardness (Shore D), and tested with commercial optical glasses in an OptiproTM CNC grinding platform. Metrology protocols were developed to examine tool wear and subsequent surface roughness. Work is directed to demonstrating effective material removal, improved surface roughness and cutter mark removal.

Numerical Simulation of a Grinding Process Model for the Spatial Work-pieces: Development of Modeling Techniques

Directory of Open Access Journals (Sweden)

S. A. Voronov

2015-01-01

Full Text Available The article presents a literature review in simulation of grinding processes. It takes into consideration the statistical, energy based, and imitation approaches to simulation of grinding forces. Main stages of interaction between abrasive grains and machined surface are shown. The article describes main approaches to the geometry modeling of forming new surfaces when grinding. The review of approaches to the chip and pile up effect numerical modeling is shown. Advantages and disadvantages of grain-to-surface interaction by means of finite element method and molecular dynamics method are considered. The article points out that it is necessary to take into consideration the system dynamics and its effect on the finished surface. Structure of the complex imitation model of grinding process dynamics for flexible work-pieces with spatial surface geometry is proposed from the literature review. The proposed model of spatial grinding includes the model of work-piece dynamics, model of grinding wheel dynamics, phenomenological model of grinding forces based on 3D geometry modeling algorithm. Model gives the following results for spatial grinding process: vibration of machining part and grinding wheel, machined surface geometry, static deflection of the surface and grinding forces under various cutting conditions.

Optimization of the dressing parameters in cylindrical grinding based on a generalized utility function

Science.gov (United States)

Aleksandrova, Irina

2016-01-01

The existing studies, concerning the dressing process, focus on the major influence of the dressing conditions on the grinding response variables. However, the choice of the dressing conditions is often made, based on the experience of the qualified staff or using data from reference books. The optimal dressing parameters, which are only valid for the particular methods and dressing and grinding conditions, are also used. The paper presents a methodology for optimization of the dressing parameters in cylindrical grinding. The generalized utility function has been chosen as an optimization parameter. It is a complex indicator determining the economic, dynamic and manufacturing characteristics of the grinding process. The developed methodology is implemented for the dressing of aluminium oxide grinding wheels by using experimental diamond roller dressers with different grit sizes made of medium- and high-strength synthetic diamonds type ??32 and ??80. To solve the optimization problem, a model of the generalized utility function is created which reflects the complex impact of dressing parameters. The model is built based on the results from the conducted complex study and modeling of the grinding wheel lifetime, cutting ability, production rate and cutting forces during grinding. They are closely related to the dressing conditions (dressing speed ratio, radial in-feed of the diamond roller dresser and dress-out time), the diamond roller dresser grit size/grinding wheel grit size ratio, the type of synthetic diamonds and the direction of dressing. Some dressing parameters are determined for which the generalized utility function has a maximum and which guarantee an optimum combination of the following: the lifetime and cutting ability of the abrasive wheels, the tangential cutting force magnitude and the production rate of the grinding process. The results obtained prove the possibility of control and optimization of grinding by selecting particular dressing

Diamond grinding wheels production study with the use of the finite element method.

Science.gov (United States)

Kundrák, J; Fedorovich, V; Markopoulos, A P; Pyzhov, I; Kryukova, N

2016-11-01

Research results on 3D modeling of the diamond grain and its bearing layer when sintering diamond grinding wheels are provided in this paper. The influence of the main characteristics of the wheel materials and the wheel production process, namely the quantity of metallic phase within diamond grain, coefficient of thermal expansion of the metallic phase, the modulus of elasticity of bond material and sintering temperature, on the internal stresses arising in grains is investigated. The results indicate that the stresses in the grains are higher in the areas around the metallic phase. Additionally, sintering temperature has the greatest impact on the stresses of the grain-metallic phase-bond system regardless of the type of the bond. Furthermore, by employing factorial design for the carried out finite element model, a mathematical model that reflects the impact of these factors on the deflected mode of the diamond grain-metallic phase-bond material system is obtained. The results of the analysis allow for the identification of optimal conditions for the efficient production of improved diamond grinding wheels. More specifically, the smallest stresses are observed when using the metal bond with modulus of elasticity 204 GPa, the quantity of metallic phase in diamond grain of not higher than 7% and coefficient of thermal expansion of 1.32 × 10 -5  1/K or lower. The results obtained from the proposed 3D model can lead to the increase in the diamond grains utilization and improve the overall efficiency of diamond grinding.

Mechanical Properties of Oxide Films on Electrolytic In-process Dressing (ELID) Copper-based Grinding Wheel

Science.gov (United States)

Kuai, J. C.; Wang, J. W.; Jiang, C. R.; Zhang, H. L.; Yang, Z. B.

2018-05-01

The mechanical properties of oxide films on copper based grinding wheel were studied by nanoindentation technique. The analysis of load displacement shows that the creep phenomenon occurs during the loading stage. Results show that the oxide film and the matrix have different characteristics, and the rigidity of the copper based grinding wheel is 0.6-1.3mN/nm, which is weaker than that of the matrix; the hardness of the oxide film is 2000-2300MPa, which is higher than the matrix; and the elastic modulus of the oxide film is 100-120GPa, also higher than the matrix.

Genetic Algorithm-Based Optimization for Surface Roughness in Cylindrically Grinding Process Using Helically Grooved Wheels

Science.gov (United States)

Çaydaş, Ulaş; Çelik, Mahmut

The present work is focused on the optimization of process parameters in cylindrical surface grinding of AISI 1050 steel with grooved wheels. Response surface methodology (RSM) and genetic algorithm (GA) techniques were merged to optimize the input variable parameters of grinding. The revolution speed of workpiece, depth of cut and number of grooves on the wheel were changed to explore their experimental effects on the surface roughness of machined bars. The mathematical models were established between the input parameters and response by using RSM. Then, the developed RSM model was used as objective functions on GA to optimize the process parameters.

Grinding assembly, grinding apparatus, weld joint defect repair system, and methods

Science.gov (United States)

Larsen, Eric D.; Watkins, Arthur D.; Bitsoi, Rodney J.; Pace, David P.

2005-09-27

A grinding assembly for grinding a weld joint of a workpiece includes a grinder apparatus, a grinder apparatus includes a grinding wheel configured to grind the weld joint, a member configured to receive the grinding wheel, the member being configured to be removably attached to the grinder apparatus, and a sensor assembly configured to detect a contact between the grinding wheel and the workpiece. The grinding assembly also includes a processing circuitry in communication with the grinder apparatus and configured to control operations of the grinder apparatus, the processing circuitry configured to receive weld defect information of the weld joint from an inspection assembly to create a contour grinding profile to grind the weld joint in a predetermined shape based on the received weld defect information, and a manipulator having an end configured to carry the grinder apparatus, the manipulator further configured to operate in multiple dimensions.

Thickness-Independent Ultrasonic Imaging Applied to Abrasive Cut-Off Wheels: An Advanced Aerospace Materials Characterization Method for the Abrasives Industry. A NASA Lewis Research Center Technology Transfer Case History

Science.gov (United States)

Roth, Don J.; Farmer, Donald A.

1998-01-01

Abrasive cut-off wheels are at times unintentionally manufactured with nonuniformity that is difficult to identify and sufficiently characterize without time-consuming, destructive examination. One particular nonuniformity is a density variation condition occurring around the wheel circumference or along the radius, or both. This density variation, depending on its severity, can cause wheel warpage and wheel vibration resulting in unacceptable performance and perhaps premature failure of the wheel. Conventional nondestructive evaluation methods such as ultrasonic c-scan imaging and film radiography are inaccurate in their attempts at characterizing the density variation because a superimposing thickness variation exists as well in the wheel. In this article, the single transducer thickness-independent ultrasonic imaging method, developed specifically to allow more accurate characterization of aerospace components, is shown to precisely characterize the extent of the density variation in a cut-off wheel having a superimposing thickness variation. The method thereby has potential as an effective quality control tool in the abrasives industry for the wheel manufacturer.

A novel method of freeform surface grinding with a soft wheel based on industrial robots

Science.gov (United States)

Sha, Sheng-chun; Guo, Xiao-ling

2011-08-01

In order to meet the growing demand for high-quality images, optical elements of freeform surface are more and more applied to imaging system. However the fabrication of freeform surface optical elements is much more difficult than that of traditional spherical ones. Recent research on freeform surface manufacture often deals with precision machine tools which have limitations on dimensions and are always expensive. Little has been researched on industrial robots. In this paper, a new method of freeform surface grinding based on industrial robots was found. This method could be applied to both whole surface grinding as well as partial surface grinding. The diameter of lenses to be ground would not be restricted to the machine tool's size. In this method a high-speed-rotating soft wheel was used. The relation between removing amount and grinding time which could be called removing function was established and measured. The machining precision was achieved by means of controlling the grinding time instead of the machine tool or industrial robot itself. There are two main factors affecting the removing function: i).rotating speed of the soft wheel; ii).pressure between the wheel and the work piece. In this paper, two groups of experiments have been conducted. One is the removing function tested at constant rotating speed while under different pressure. The other is that tested under a certain pressure with variable speed. Tables and curves which can show the effect of speed and pressure on the removing efficiency have been obtained. Cause for inaccuracy between experiment data and calculated result according to the theory and the non-linearity in the curves was analyzed. Through these analyses the removing function could be concluded under certain condition including rotating speed and pressure. Finally several experiments were performed to verify the appropriateness of the removing function. It could also be concluded that this method was more efficient in comparison

High Performance Grinding and Advanced Cutting Tools

CERN Document Server

Jackson, Mark J

2013-01-01

High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

The Manufacture of the Grinding Wheels Based on the Ca–K Geopolymer Matrix

Czech Academy of Sciences Publication Activity Database

Perná, Ivana; Hanzlíček, Tomáš; Boura, P.; Lučaník, A.

2016-01-01

Roč. 31, č. 5 (2016), s. 667-672 ISSN 1042-6914 Institutional support: RVO:67985891 Keywords : geopolymer * grinding * wheel * low-temperature * industrial * manufacturing * technology Subject RIV: DM - Solid Waste and Recycling Impact factor: 2.274, year: 2016

MICRO-ARC DIELECTRIC COATINGS ON ALUMINUM ALLOYS OF GRINDING WHEEL FRAMEWORKS

Directory of Open Access Journals (Sweden)

Yury GUTSALENKO

2018-05-01

Full Text Available It is presented the development of local electrically insulating coatings for tool of the technologies of high-efficient processing with the introduction the energy of electrical discharges into the cutting zone to maintain a working capacity of grinding wheels with diamond-metal composition of the working part. Development is an alternative to the electrical insulation upgrade of spindle units of universal grinding machines. The dielectric properties of micro-arc oxide coatings on deformable aluminum alloys formed on an alternating current in the regime of an arbitrarily falling power in alkali-silicate solutions have been studied. Information about the features of practical implementation of development is given.

Effect of TiO2/Al2O3 film coated diamond abrasive particles by sol-gel technique

Science.gov (United States)

Hu, Weida; Wan, Long; Liu, Xiaopan; Li, Qiang; Wang, Zhiqi

2011-04-01

The diamond abrasive particles were coated with the TiO2/Al2O3 film by the sol-gel technique. Compared with the uncoated diamonds, the TiO2/Al2O3 film was excellent material for the protection of the diamonds. The results showed that the incipient oxidation temperature of the TiO2/Al2O3 film coated diamonds in air atmosphere was 775 °C, which was higher 175 °C than that of the uncoated diamonds. And the coated diamonds also had better the diamond's single particle compressive strength and the impact toughness than that of uncoated diamonds after sintering at 750 °C. For the vitrified bond grinding wheels, replacing the uncoated diamonds with the TiO2/Al2O3 film coated diamonds, the volume expansion of the grinding wheels decreased from 6.2% to 3.4%, the porosity decreased from 35.7% to 25.7%, the hardness increased from 61.2HRC to 66.5HRC and the grinding ratio of the vitrified bond grinding wheels to carbide alloy (YG8) increased from 11.5 to 19.1.

Finishing aeronautical planetary herringbone gear wheels in container vibrating smoothing machine

Directory of Open Access Journals (Sweden)

Jacek MICHALSKI

2015-12-01

Full Text Available The paper presents the technological process of abrasive-chemical machining wheel bearing surface of the cylindrical herringbone gears planetary gear in vibrating container smoothing machine according to Isotropic Finishing ISF® technology of the REM Chemicals Inc. company. Gear wheels are made of stainless Pyrowear 53 and subjected to carburizing, hardening, cold working and low tempering. The change in value of deviation indicators for the kinematic accuracy, smoothness and geometric structure of the machined surfaces of the gear teeth after smoothing compared with the contoured grinding were analyzed. The findings are different a characteristic performance on the surface of the tooth side along the outline, especially with a higher value at the head of the tooths. This creates a need for appropriate modification of the lateral surface of the teeth in the process of contoured grinding. The results of the mechanical strength of the samples gear wheel after the smoothing process and evaluating the hydrogen embrittlement are presented.

Technological support of tool wear resistant qualities and cost saving of process of planetary grinding of flat parts

Science.gov (United States)

Ivanova, T. N.; Lyupa, D. C.; Revenko, N. F.; Berkutova, T. A.; Silivanova, O. A.

2018-03-01

A lot of factors varied in time lead to instability of the grinding process. Besides, the method of grinding influences significantly the productivity and quality of processing. In this regard a creation of processes of intensive defect-free grinding on the basis of new constructive and technology solutions represents the scientific problem which is of great importance. One of such solutions is application of planetary face grinding which allows simultaneously changing the kinematics of movement, implementing discontinuous grinding. The distinctive features of such grinding are decreasing the heat release rate in a contact zone; ensuring intermittence of the process with a solid grinding wheel; reverse grinding; cutting by different edges of an abrasive grain; stabilization of working parameters of a grinding wheel; ensuring work of a grinding wheel in a self-sharpening mode. The design of the planetary grinding tool was developed for plane surface processing for implementation of the specified distinctive features of planetary grinding. The kinematics of shaping a surface by flat face diamond grinding has been investigated; manufacturing capabilities of planetary face grinding have been revealed, and ways of improvement of quality and productivity have been offered. The algorithm and the program to define the motion path of a grain depending on the given set of grinding factors were received. Optimization of the process of face diamond grinding using the planetary grinding device has been confirmed with the developed program and techniques to choose cutting conditions of planetary grinding and characteristics of grinding wheels for processing different materials. While studying the process of planetary grinding, special attention was paid to the research how processing conditions influence microgeometry of the processed surface made of steel 4X5M (Russian State Standard (GOST)). As a result of the executed research, it was established that surface roughness

Twyman effect mechanics in grinding and microgrinding.

Science.gov (United States)

Lambropoulos, J C; Xu, S; Fang, T; Golini, D

1996-10-01

In the Twyman effect (1905), when one side of a thin plate with both sides polished is ground, the plate bends: The ground side becomes convex and is in a state of compressive residual stress, described in terms of force per unit length (Newtons per meter) induced by grinding, the stress (Newtons per square meter) induced by grinding, and the depth of the compressive layer (micrometers). We describe and correlate experiments on optical glasses from the literature in conditions of loose abrasive grinding (lapping at fixed nominal pressure, with abrasives 4-400 μm in size) and deterministic microgrinding experiments (at a fixed infeed rate) conducted at the Center for Optics Manufacturing with bound diamond abrasive tools (with a diamond size of 3-40 μm, embedded in metallic bond) and loose abrasive microgrinding (abrasives of less than 3 μm in size). In brittle grinding conditions, the grinding force and the depth of the compressive layer correlate well with glass mechanical properties describing the fracture process, such as indentation crack size. The maximum surface residual compressive stress decreases, and the depth of the compressive layer increases with increasing abrasive size. In lapping conditions the depth of the abrasive grain penetration into the glass surface scales with the surface roughness, and both are determined primarily by glass hardness and secondarily by Young's modulus for various abrasive sizes and coolants. In the limit of small abrasive size (ductile-mode grinding), the maximum surface compressive stress achieved is near the yield stress of the glass, in agreement with finite-element simulations of indentation in elastic-plastic solids.

Low specific-grinding energy machining of ceramics by a laser dressed diamond grinding stone

International Nuclear Information System (INIS)

Jodan, K.; Matsumaru, K.; Ishizaki, K.

2003-01-01

A laser dressing is an effective dressing method to accomplish efficient ceramic grinding. Since laser dressing achieves protrusion heights of abrasive-grains without grain dislodgment, the number of abrasive-grains in a laser dressed grinding stone (LGS) is higher than that in a mechanically dressed grinding stone (MGS), remaining the initial grain distribution. Thus, the LGS contains higher number of effective cutting edges, and forms higher number of ground grooves on a ground surface than the MGS. Consequently, the LGS can achieve lower specific grinding energy than the MGS. Copyright (2003) AD-TECH - International Foundation for the Advancement of Technology Ltd

Development of a Laser-Guided Deep-Hole Internal-Grinding Tool (Series 1) : Grinding Forces

OpenAIRE

Katsuki, Akio; Onikura, Hiromichi; Sajima, Takao; Park, Hyunkoo

2005-01-01

The laser-guided deep-hole internal grinding tool is developed to bore accurate and straight deep-holes with high surface quality. The tool consists of a grinding head, the front and rear actuators mounted on an actuator holder and a laser diode set in the back end of the holder. The grinding head consists of a diamond or CBN wheel, an air motor, and the piezoelectric actuators for the compensation of tool diameter. The grinding wheel is located eccentrically at the grinding head. The grindin...

Effect of simulated chairside grinding procedures using commercially available abrasive agents on the surface properties of zirconia.

Science.gov (United States)

Sandhu, Ramandeep; Kheur, Mohit; Kheur, Supriya

2017-01-01

The aim of the present study was to assess the change in physical properties (surface roughness, surface hardness and phase transformation) after surface grinding of zirconia by using three commercially available abrasives. Thirty sintered zirconia specimens were prepared and divided into three groups namely Group M (grinded using Mani Dia diamond bur standard grit), Group T (grinded using Tri Hawk diamond bur coarse grit) and Group P (grinded using Predator carbide bur). A customised assembly was used to follow a standardised protocol for surface grinding. The surface roughness, surface hardness and phase transformation was recorded before and after the grinding procedure. ANOVA and Bonferroni post hoc test were used to assess the values obtained after the testing the surface roughness and surface hardness. The results of the present study revealed the average values of change in surface roughness as Group M (0.44 μ m) and Group T (1.235 μ m) and Group P (-0.88 μ m). The average values of change in surface hardness were Group T (19.578 HV), Group M (46.722 HV) and Group P (36.429 HV). The change in surface hardness was not statistically significant. There was no phase transformation seen after the grinding procedure. Carbide burs along with copious water irrigation when used to grind zirconia intra-orally produces has a polishing effect, minimal change in hardness & no phase transformation. The present study advocates the use of carbides for chair-side grinding of zirconia.

Using of abrasive water jet for measurement of residual stress in railway wheels

Czech Academy of Sciences Publication Activity Database

Hlaváček, Petr; Brumek, J.; Horsák, L.

2012-01-01

Roč. 2, č. 19 (2012), s. 387-390 ISSN 1330-3651 R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive water jet * railway wheel * residual stress Subject RIV: JQ - Machines ; Tools Impact factor: 0.601, year: 2012 http://hrcak.srce.hr/index.php?show=clanak&id_clanak_jezik=124848

ADVANCED 3D LASER MICROSCOPY FOR MEASUREMENTS AND ANALYSIS OF VITRIFIED BONDED ABRASIVE TOOLS

Directory of Open Access Journals (Sweden)

WOJCIECH KAPLONEK

2012-12-01

Full Text Available In many applications, when a precise non-contact assessment of an abrasive tools’ surface is required, alternative measurement methods are often used. Their use offers numerous advantages (referential method as they introduce new qualities into routinely realized measurements. Over the past few years there has been a dynamic increase in the interest for using new types of classical confocal microscopy. These new types are often defined as 3D laser microscopy. This paper presents select aspects of one such method’s application – confocal laser scanning microscopy – for diagnostic analysis of abrasive tools. In addition this paper also looks at the basis for operation, the origins and the development of this measurement technique.The experimental part of this paper presents the select results of tests carried out on grinding wheel active surfaces with sintered microcrystalline corundum grains SG™ bound with glass-crystalline bond. The 3D laser measuring microscopes LEXT OLS3100 and LEXT OLS4000 by Olympus were used in the experiments. Analysis of the obtained measurement data was carried out in dedicated OLS 5.0.9 and OLS4100 2.1 programs, supported by specialist TalyMap Platinum 5.0 software. The realized experiments confirmed the possibility of using the offered measurement method. This concerns both the assessment of grinding wheel active surfaces and their defects, as well as the internal structures of the tools (grain-bond connections. The method presented is an interesting alternative to the typical methods used in the diagnostics of abrasive tools.

A study of grinding characteristic of ferrule

International Nuclear Information System (INIS)

Lee, S. W.; Choi, H. Z.; Choi, Y. J.; Ahn, G. J.

2003-01-01

As recently optical communication industry is developed, request of optical communication part is increased. Ferrule is very important part which determines transmission efficiency and quality of information in the optical communication part. Most of ferrule processes are grinding which request high processing precision. Particularly, concentricity and cylindricity of inner and outer diameter is very important. The co-axle grinding process of ferrule is to make its concentricity all of uniform before centerless grinding. Surface integrity of ferrule is affected by kind of grinding wheels, grinding conditions, and characteristic of workpiece and equipment. In this study, surface integrity of workpiece according to change of grinding wheel speed, feed rate, regulating wheel speed and grinding force is investigate to improve the concentricity and roundness of ferrule from many experiments

Surface grinding characteristics of ferrous metals under high-speed and speed-stroke grinding conditions

International Nuclear Information System (INIS)

Ghani, A.K.; Choudhury, I.A.; Ahim, M.B.

1999-01-01

Some ferrous metals have been ground under different conditions with high-speed and speed-stroke in surface grinding operation. The paper describes experimental investigation of grinding forces in grinding some ferrous metals with the application of cutting fluids. Grinding tests have been carried out on mild steel, assab steel and stainless steel with different combinations of down feed and cross feed. The wheel speed was 27 m/sec while the table speed was maintained at the maximum possible 25 m/min. The grindability has been evaluated by measuring the grinding forces, grinding ratio, and surface finish. Grinding forces have been plotted against down feed of the grinding wheel and cross feed of the table. It has been observed that the radial and tangential grinding forces in stainless steel were higher than those in assab steel and mild steel

30 CFR 75.1723 - Stationary grinding machines; protective devices.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than... the wheel. (3) Safety washers. (b) Grinding wheels shall be operated within the specifications of the...

Surface grinding of intermetallic titanium aluminides

CERN Document Server

Gröning, Holger Andreas

2014-01-01

A deductive kinematic model of creep-feed and speed-stroke grinding processes is developed to identify possibilities to reduce the energy introduced into the workpiece. By computer tomography analysis and tactile measurements of the grinding wheel the pore volume and the static cutting edge number are determined and included in the model. Based on the kinematic model and the grinding wheel characteristics an analytical evaluation of the specific grinding energy for speed-stroke and creep-feed grinding is carried out. The deducted process design is evaluated in experimental investigations. The

AUTOMATION OF IN FEED CENTERLESS GRINDING MACHINE

OpenAIRE

Piyusha P. Jadhav*, Sachin V. Lomte, Sudhir Surve

2017-01-01

In-feed centerless grinding technique offers a major contribution to the industries. This is the alternative in-feed centerless grinding technique using regulating wheel. Mainly centerless grinding is divided in three types, and those are End feed, in-feed and through feed Centerless grinding. This paper mainly deals with low cost automation on in-feed Centerless grinding machine using regulating wheel suitable for multiple in-feed type jobs. It deals with the development of a Centerless grin...

Grinding Away Microfissures

Science.gov (United States)

Booth, Gary N.; Malinzak, R. Michael

1990-01-01

Treatment similar to dental polishing used to remove microfissures from metal parts without reworking adjacent surfaces. Any variety of abrasive tips attached to small motor used to grind spot treated. Configuration of grinding head must be compatible with configurations of motor and workpiece. Devised to eliminate spurious marks on welded parts.

Lathe converted for grinding aspheric surfaces

Science.gov (United States)

Larmer, J. W.; Levinsohn, M.; Mc Craw, D.; Pessagno, E. H.; Taub, F. J.

1964-01-01

A standard overarm tracing lathe converted by the addition of an independently driven diamond grinding wheel is used for grinding aspheric surfaces. The motion of the wheel is controlled by the lathe air tracer following the template which produces the desired aspheric profile.

Grinding arrangement for ball nose milling cutters

Science.gov (United States)

Burch, C. F. (Inventor)

1974-01-01

A grinding arrangement for spiral fluted ball nose end mills and like tools includes a tool holder for positioning the tool relative to a grinding wheel. The tool is mounted in a spindle within the tool holder for rotation about its centerline and the tool holder is pivotably mounted for angular movement about an axis which intersects that centerline. A follower arm of a cam follower secured to the spindle cooperates with a specially shaped cam to provide rotation of the tool during the angular movement of the tool holder during the grinding cycle, by an amount determined by the cam profile. In this way the surface of the cutting edge in contact with the grinding wheel is maintained at the same height on the grinding wheel throughout the angular movement of the tool holder during the grinding cycle.

Force characteristics in continuous path controlled crankpin grinding

Science.gov (United States)

Zhang, Manchao; Yao, Zhenqiang

2015-03-01

Recent research on the grinding force involved in cylindrical plunge grinding has focused mainly on steady-state conditions. Unlike in conventional external cylindrical plunge grinding, the conditions between the grinding wheel and the crankpin change periodically in path controlled grinding because of the eccentricity of the crankpin and the constant rotational speed of the crankshaft. The objective of this study is to investigate the effects of various grinding conditions on the characteristics of the grinding force during continuous path controlled grinding. Path controlled plunge grinding is conducted at a constant rotational speed using a cubic boron nitride (CBN) wheel. The grinding force is determined by measuring the torque. The experimental results show that the force and torque vary sinusoidally during dry grinding and load grinding. The variations in the results reveal that the resultant grinding force and torque decrease with higher grinding speeds and increase with higher peripheral speeds of the pin and higher grinding depths. In path controlled grinding, unlike in conventional external cylindrical plunge grinding, the axial grinding force cannot be disregarded. The speeds and speed ratios of the workpiece and wheel are also analyzed, and the analysis results show that up-grinding and down-grinding occur during the grinding process. This paper proposes a method for describing the force behavior under varied process conditions during continuous path controlled grinding, which provides a beneficial reference for describing the material removal mechanism and for optimizing continuous controlled crankpin grinding.

Analysis of grinding of superalloys and ceramics for off-line process optimization

Science.gov (United States)

Sathyanarayanan, G.

The present study has compared the performances of resinoid, vitrified, and electroplated CBN wheels in creep feed grinding of M42 and D2 tool steels. Responses such as a specific energy, normal and tangential forces, and surface roughness were used as measures of performance. It was found that creep feed grinding with resinoid, vitrified, and electroplated CBN wheels has its own advantages, but no single wheel could provide good finish, lower specific energy, and high material removal rates simultaneously. To optimize the CBN grinding with different bonded wheels, a Multiple Criteria Decision Making (MCDM) methodology was used. Creep feed grinding of superalloys, Ti-6Al-4V and Inconel 718, has been modeled by utilizing neural networks to optimize the grinding process. A parallel effort was directed at creep feed grinding of alumina ceramics with diamond wheels to investigate the influence of process variables on responses based on experimental results and statistical analysis. The conflicting influence of variables was observed. This led to the formulation of ceramic grinding process as a multi-objective nonlinear mixed integer problem.

Precision grinding of microarray lens molding die with 4-axes controlled microwheel

Directory of Open Access Journals (Sweden)

Yuji Yamamoto, Hirofumi Suzuki, Takashi Onishi1, Tadashi Okino and Toshimichi Moriwaki

2007-01-01

Full Text Available This paper deals with precision grinding of microarray lens (fly eye molding die by using a resinoid bonded diamond wheel. An ultra-precision grinding system of microarray lens molding die and new truing method of resinoid bonded diamond wheel were developed. In this system, a grinding wheel was four-dimensionally controlled with 1 nm resolution by linear scale feedback system and scanned on the workpiece surface. New truing method by using a vanadium alloy tool was developed and its performance was obtained with high preciseness and low wheel wear. Finally, the microarray lens molding dies of fine grain tungsten carbide (WC was tested with the resinoid bonded diamond wheel to evaluate grinding performance.

Development of Diamond-like Carbon Fibre Wheel

Institute of Scientific and Technical Information of China (English)

魏源迁; 山口勝美; 洞口巌; 竹内雅之

2004-01-01

A unique diamond-like carbon (DLC) grinding wheel was developed, in which the DLC fibres were made by rolling Al sheets coated with DLC films and aligned normally to the grinding wheel surface by laminating Al sheets together with DLC fibres. In this paper, the formation process of DLC fibres and the fabrication process of a DLC fibre wheel were investigated. Many grinding experiments were also carried out on a precision NC plane milling machine using a newly developed DLC wheel. Grinding of specimens of silicon wafers, optical glasses, quartz, granites and hardened die steel SKD11 demonstrated the capabilities of nanometer surface finish. A smooth surface with a roughness value of Ra2.5nm (Ry26nm) was achieved.

Grinding Fluid Jet Characteristics and Their Effect on a Gear Profile Grinding Process

Directory of Open Access Journals (Sweden)

Philip Geilert

2017-10-01

Full Text Available Profile gear grinding is characterized by a high level of achievable process performance and workpiece quality. However, the wide contact length between the workpiece and the grinding wheel is disadvantageous for the fluid supply to the contact zone and leads to the risk of locally burning the workpiece surface. For the reduction of both the thermal load and the risk of thermo-mechanical damage, the usage of a grinding fluid needs to be investigated and optimized. For this purpose, different kinds of grinding fluid nozzles were tested, which provide different grinding fluid jet characteristics. Through a specific design of the nozzles, it is possible to control the fluid flow inside the nozzle. It was found that this internal fluid flow directly influences the breakup of the coolant fluid jet. There are three groups of jet breakup (“droplet”, “wave & droplet”, and “atomization”. The first experimental results show that the influence of the jet breakup on the process performance is significant. The “wave & droplet” jet breakup can achieve a high process performance, in contrast to the “atomization” jet breakup. It can therefore be assumed that the wetting of the grinding wheel by the grinding fluid jet is significantly influenced by the jet breakup.

A dynamic model of cylindrical plunge grinding process for chatter phenomena investigation

Directory of Open Access Journals (Sweden)

Lajmert Paweł

2018-01-01

Full Text Available In the paper, chatter vibrations in the cylindrical plunge grinding process are investigated. An improved model of the grinding process was developed which is able to simulate self-excited vibrations due to a regenerative effect on the workpiece and the grinding wheel surface. The model includes a finite-element model of the workpiece, two degrees of freedom model of the grinding wheel headstock and a model of wheel-workpiece geometrical interferences. The model allows to studying the influence of different factors, i.e. workpiece and machine parameters as well as grinding conditions on the stability limit and a chatter vibration growth rate. At the end, simulation results are shown and compared with exemplified real grinding results.

Manufacturing processes 2 grinding, honing, lapping

CERN Document Server

Klocke, Fritz

2009-01-01

Presents a view of the most common machining and non-machining manufacturing processes. This volume describes the characteristics of abrasive tools, their design and manufacturing, followed by the fundamentals of grinding fluids. It also discusses grinding of different materials (steel, cast iron, hard and brittle materials, nickel and titanium).

FY 1998 annual report on the development of laser-aided, noncontacting, realtime, in-process dressing method using a grinding stone with ultrafine abrasive grains, and study on techniques for applying the method to grinding stone of superthin blades; 1998 nendo laser wo mochiita choteiryu toishi no hisesshoku real time inprocess dressing ho no kaihatsu oyobi gokuusuha toishi eno tekiyo gijutsu ni kansuru kenkyu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

A new noncontacting dressing method using a laser as a tool has been studied and developed, in order to develop environment-compatible, energy-saving type machining machines. In this study, a cup-shaped grinding stone is developed for grinding performance testing by micron-order diamond abrasive powder, used for producing a grinding stone of superthin blades, is mixed with a cast iron binder, molded and sintered. In the grinding performance test, zirconia as a work is ground at a constant pressure to the grinding stone working surface before and after the laser-aided dressing, to analyze grinding/removal efficiency and grinding resistance. The grinding stone working surface conditions are observed by a scanning electron microscope after the laser-aided dressing, to correlate the surface conditions with the grinding data. It is found that the laser-aided dressing method needs no lubricant, is clean, cutting grinding time when incorporated in the machining process, suitable for grinding stone of low stiffness and ultrathin blades by use of ultrafine abrasive grains, suffering no exfoliation of the diamond grains, and hence economical. (NEDO)

Preparation and properties of bisphenol-F based boron-phenolic resin/modified silicon nitride composites and their usage as binders for grinding wheels

International Nuclear Information System (INIS)

Lin, Chun-Te; Lee, Hsun-Tsing; Chen, Jem-Kun

2015-01-01

Highlights: • Bisphenol-F based boron-phenolic resins (B-BPF) with B−O bonds were synthesized. • The modified silicon nitride (m-SiN) was well dispersed and adhered in the B-BPF. • B-BPF/m-SiN composites have good thermal resistance and mechanical properties. • The grinding wheels bound by B-BPF/m-SiN have excellent grinding quality. - Abstract: In this study, phenolic resins based on bisphenol-F (BPF) were synthesized. Besides, ammonium borate was added in the synthesis process of BPF to form the bisphenol-F based boron-phenolic resins (B-BPF). The glass transition temperature, thermal resistance, flexural strength and hardness of B-BPF are respectively higher than those of BPF. This is due to the presence of new cross-link B−O bonds in the B-BPF. In addition, the 3-aminopropyltriethoxysilane modified silicon nitride powders (m-SiN) were fully mixed with B-BPF to form the B-BPF/m-SiN composites. The thermal resistance and mechanical properties of the B-BPF/m-SiN are promoted by the well-dispersed and well-adhered m-SiN in these novel polymer/ceramics composites. The results of grinding experiments indicate that the grinding wheels bound by the B-BPF/m-SiN have better grinding quality than those bound by the BPF. Thus the B-BPF/m-SiN composites are better binding media than the BPF resins

Surface topography of parallel grinding process for nonaxisymmetric aspheric lens

International Nuclear Information System (INIS)

Zhang Ningning; Wang Zhenzhong; Pan Ri; Wang Chunjin; Guo Yinbiao

2012-01-01

Workpiece surface profile, texture and roughness can be predicted by modeling the topography of wheel surface and modeling kinematics of grinding process, which compose an important part of precision grinding process theory. Parallel grinding technology is an important method for nonaxisymmetric aspheric lens machining, but there is few report on relevant simulation. In this paper, a simulation method based on parallel grinding for precision machining of aspheric lens is proposed. The method combines modeling the random surface of wheel and modeling the single grain track based on arc wheel contact points. Then, a mathematical algorithm for surface topography is proposed and applied in conditions of different machining parameters. The consistence between the results of simulation and test proves that the algorithm is correct and efficient. (authors)

Analysis of the influence of infeed rate and cutting fluid on cylindrical grinding processes using a conventional wheel

Directory of Open Access Journals (Sweden)

Bianchi Eduardo Carlos

2004-01-01

Full Text Available New worldwide trends such as globalization have rendered grinding processes increasingly important for industry, making it essential to perform in-depth studies of variations in grinding process parameters in the pursuit of greater cost effectiveness. This paper presents a comparative analysis of three different infeed rates, using a conventional grinding wheel on quenched and tempered D2 steel workpieces. Higher infeed rates are known to be correlated with shorter grinding times, rendering the process more economically attractive. Two different coolant fluids, 5% emulsion and pure oil, were used. The tests were carried out using the smallest possible amount of coolant and an optimized 5 mm diameter nozzle. The parameters analyzed were tangential force, specific energy, acoustic emission, roundness error and surface roughness. The surfaces of the workpieces were also examined by scanning electron microscopy (SEM. The results revealed that increased infeed rates could reduce processing times without compromising the quality of the workpiece profile, thereby reducing the cost of the process. The best cutting fluid, albeit more harmful to human health and less environmentally friendly, was found to be pure oil.

Improving the plunge grinding technology efficiency through a rigid scheme use

Directory of Open Access Journals (Sweden)

І. О. Рябенков

2016-07-01

Full Text Available Theoretical bases of grinding technology researches results form the basis of this work. It has been shown that grinding efficiency increase can be achieved through the use of new kinematic grinding schemes and progressive designs of abrasive tools. However, not enough attention is paid to the calculation of the main technological machining parameters with due regard to separate processes of cutting and friction at grinding, thus restricting the effective application of these kinematic grinding schemes and scientifically grounded selection of optimal processing conditions. In this paper a mathematical model has been developed for determining the material removal rate and cutting force at plunge grinding, what made it possible to substantiate reducing the power strength at grinding and to increase productivity. Calculations revealed that the cutting force at plunge grinding is conditioned by the disk bond friction against the material being processed, the intensity of which in the course of processing time increases proportionally due to an increase of elastic movements in the technological system. Proceeding from these results the optimum grinding conditions based on the use of the abrasive disk that works under self-sharpening conditions, thus eliminating the disk bond friction against the material being processed, have been grounded. In this case, the abrasive disk provides complete removal of the processed material supplied to the cutting zone at the nominal speed of a workpiece movement. Also the ability to reduce cutting forces through the increase of the disk speed and the workpiece speed ratio has been shown

Fundamentals of grinding : surface conditions of ground WC-Co systems

NARCIS (Netherlands)

Hegeman, JBJW; De Hosson, JTM; Shulepov, SY; Lousberg, N; de With, G; Brebbia, CA; Kenny, JM

1999-01-01

This paper concentrates on the fundamentals of grinding of inorganic materials. A statistical grinding model was developed based on the topography of the grinding wheel. The results of the model are compared with the results of grinding experiments on WC-Co hardmetals. The calculated profiles and

Ductile mode grinding of reaction-bonded silicon carbide mirrors.

Science.gov (United States)

Dong, Zhichao; Cheng, Haobo

2017-09-10

The demand for reaction-bonded silicon carbide (RB-SiC) mirrors has escalated recently with the rapid development of space optical remote sensors used in astronomy or Earth observation. However, RB-SiC is difficult to machine due to its high hardness. This study intends to perform ductile mode grinding to RB-SiC, which produces superior surface integrity and fewer subsurface damages, thus minimizing the workload of subsequent lapping and polishing. For this purpose, a modified theoretical model for grain depth of cut of grinding wheels is presented, which correlates various processing parameters and the material characteristics (i.e., elastic module) of a wheel's bonding matrix and workpiece. Ductile mode grinding can be achieved as the grain depth of cut of wheels decreases to be less than the critical cut depth of workpieces. The theoretical model gives a roadmap to optimize the grinding parameters for ductile mode grinding of RB-SiC and other ultra-hard brittle materials. Its feasibility was validated by experiments. With the optimized grinding parameters for RB-SiC, the ductile mode grinding produced highly specular surfaces (with roughness of ∼2.2-2.8  nm Ra), which means the material removal mechanism of RB-SiC is dominated by plastic deformation rather than brittle fracture. Contrast experiments were also conducted on fused silica, using the same grinding parameters; this produced only very rough surfaces, which further validated the feasibility of the proposed model.

Modeling and simulation for fewer-axis grinding of complex surface

Science.gov (United States)

Li, Zhengjian; Peng, Xiaoqiang; Song, Ci

2017-10-01

As the basis of fewer-axis grinding of complex surface, the grinding mathematical model is of great importance. A mathematical model of the grinding wheel was established, and then coordinate and normal vector of the wheel profile could be calculated. Through normal vector matching at the cutter contact point and the coordinate system transformation, the grinding mathematical model was established to work out the coordinate of the cutter location point. Based on the model, interference analysis was simulated to find out the right position and posture of workpiece for grinding. Then positioning errors of the workpiece including the translation positioning error and the rotation positioning error were analyzed respectively, and the main locating datum was obtained. According to the analysis results, the grinding tool path was planned and generated to grind the complex surface, and good form accuracy was obtained. The grinding mathematical model is simple, feasible and can be widely applied.

Finishing of display glass for mobile electronics using 3M Trizact diamond tile abrasive pads

Science.gov (United States)

Zheng, Lianbin; Fletcher, Tim; Na, Tee Koon; Sventek, Bruce; Romero, Vince; Lugg, Paul S.; Kim, Don

2010-10-01

This paper will describe a new method being used during the finishing of glass displays for mobile electronics including mobile hand held devices and notebook computers. The new method consists of using 3M TrizactTM Diamond Tile Abrasive Pads. TrizactTM Diamond Tile is a structured fixed abrasive grinding technology developed by 3M Company. The TrizactTM Diamond Tile structured abrasive pad consists of an organic (polymeric binder) - inorganic (abrasive mineral, i.e., diamond) composite that is used with a water-based coolant. TrizactTM Diamond Tile technology can be applied in both double and single side grinding applications. A unique advantage of TrizactTM Diamond Tile technology is the combination of high stock removal and low sub-surface damage. Grinding results will be presented for both 9 micron and 20 micron grades of TrizactTM Diamond Tile abrasive pads used to finish several common display glasses including Corning GorillaTM glass and Soda Lime glass.

Life cycle and sustainability of abrasive tools

CERN Document Server

Linke, Barbara

2016-01-01

This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

Crush Grinding

International Nuclear Information System (INIS)

Nguyen, T.Q.

2005-01-01

Crush Grinding is a special process used at the Kansas City Plant to finish stem sections of reservoir products. In this process, a precise profile of the desired product is formed on a tungsten carbide roll. This roll slowly transfers a mirror image of the profile onto the grinding surface of a wheel. The transfer rate of the profile is between 0.001 and 0.010 inches per minute. Crush grinding is desirable since it provides consistent surface finishes and thin walls at a high production rate. In addition, it generates very sharp fillet radii. However, crush grinding is a complex process since many variables affect the final product. Therefore, the process requires more attention and knowledge beyond basic metal removal practices. While the Kansas City Plant began using these machines in 1995, a formal study regarding crush grinding has not been conducted there. In addition, very little literature is available in the grinding industry regarding this process. As a result, new engineers at the Kansas City Plant must learn the process through trial and error. The purpose of this document is to address this literature deficit while specifically promoting a better understanding of the stem crush grinding process at the Kansas City Plant.

Grinding Method and Error Analysis of Eccentric Shaft Parts

Science.gov (United States)

Wang, Zhiming; Han, Qiushi; Li, Qiguang; Peng, Baoying; Li, Weihua

2017-12-01

RV reducer and various mechanical transmission parts are widely used in eccentric shaft parts, The demand of precision grinding technology for eccentric shaft parts now, In this paper, the model of X-C linkage relation of eccentric shaft grinding is studied; By inversion method, the contour curve of the wheel envelope is deduced, and the distance from the center of eccentric circle is constant. The simulation software of eccentric shaft grinding is developed, the correctness of the model is proved, the influence of the X-axis feed error, the C-axis feed error and the wheel radius error on the grinding process is analyzed, and the corresponding error calculation model is proposed. The simulation analysis is carried out to provide the basis for the contour error compensation.

the use of opto of pfa-based abrasive t based abrasive t micro se

African Journals Online (AJOL)

User

ENGINEERING,KOSZALIN UNIVERSITY OF TECHNOLOGY,. UFACTURING ..... standards. Table 2: General characteristics of grinding wheels used in the experiments. Technical ..... Academic Press, San Diego, 1998. [20] Wayne, R. O. Light ...

Surface topography of cylindrical gear wheels after smoothing in abrasive mass, honing and shot peening

International Nuclear Information System (INIS)

Michalski, J; Pawlus, P; Zelasko, W

2011-01-01

The present paper presents the analysis of surface topography of gear teeth as the result of final machining processes. Teeth of multiple cylindrical gears shaped by grinding were smoothed in abrasive mass, honed or shot peened. The measurement of gears were made using coordinate measuring machine and 3D surface topography stylus instrument. The following deviations were studied; pitch deviation, total pitches deviations, variation of teeth thickness and deviation of gear radial run-out. Changes in teeth surface topography during machining process were determined. 3D surface topography parameters, surface directionality as well as areal autocorrelation and power spectral density functions were taken into consideration. As the results of the analysis, the best surface topography with regard to gear operational properties was recommended.

First Grinding of a Rock on Mars

Science.gov (United States)

2004-01-01

The round, shallow depression in this image resulted from history's first grinding of a rock on Mars. The rock abrasion tool on NASA's Spirit rover ground off the surface of a patch 45.5 millimeters (1.8 inches) in diameter on a rock called Adirondack during Spirit's 34th sol on Mars, Feb. 6, 2004. The hole is 2.65 millimeters (0.1 inch) deep, exposing fresh interior material of the rock for close inspection with the rover's microscopic imager and two spectrometers on the robotic arm. This image was taken by Spirit's panoramic camera, providing a quick visual check of the success of the grinding. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

Complete Chiral Resolution Using Additive-Induced Crystal Size Bifurcation During Grinding

NARCIS (Netherlands)

Noorduin, Wim L.; Asdonk, Pim van der; Meekes, Hugo; Enckevort, Willem J.P. van; Kaptein, Bernard; Leeman, Michel; Kellogg, Richard M.; Vlieg, Elias

2009-01-01

Grinding them down: By using a tailor-made additive, even in the absence of racemization in solution, abrasive grinding can yield an enantiopure solid state. This novel chiral resolution technique is based on an asymmetric bifurcation in the crystal size distribution as a result of stereoselective

High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

Energy Technology Data Exchange (ETDEWEB)

Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

1995-03-01

In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

Multi Objective Optimization of Multi Wall Carbon Nanotube Based Nanogrinding Wheel Using Grey Relational and Regression Analysis

Science.gov (United States)

Sethuramalingam, Prabhu; Vinayagam, Babu Kupusamy

2016-07-01

Carbon nanotube mixed grinding wheel is used in the grinding process to analyze the surface characteristics of AISI D2 tool steel material. Till now no work has been carried out using carbon nanotube based grinding wheel. Carbon nanotube based grinding wheel has excellent thermal conductivity and good mechanical properties which are used to improve the surface finish of the workpiece. In the present study, the multi response optimization of process parameters like surface roughness and metal removal rate of grinding process of single wall carbon nanotube (CNT) in mixed cutting fluids is undertaken using orthogonal array with grey relational analysis. Experiments are performed with designated grinding conditions obtained using the L9 orthogonal array. Based on the results of the grey relational analysis, a set of optimum grinding parameters is obtained. Using the analysis of variance approach the significant machining parameters are found. Empirical model for the prediction of output parameters has been developed using regression analysis and the results are compared empirically, for conditions of with and without CNT grinding wheel in grinding process.

A critical study of high efficiency deep grinding

International Nuclear Information System (INIS)

Johnstone, Iain

2002-01-01

The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experimental and theoretical means applied to two widely used materials, M50 bearing steel and IN718 nickel based superalloy. It has been shown that this grinding method using a stiff grinding centre such as the Edgetek 5-axis machine is a viable process. Using a number of experimental designs, produced results which were analysed using a variety of methods including visual assessment, sub-surface microscopy and surface analysis using a Scanning Electron Microscope (SEM), residual stress measurement using X-Ray Diffraction (XRD) techniques, Barkhausen Noise Amplitude (BNA) measurements, surface roughness and Vickers micro-hardness appraisal. It has been shown that the fundamentals of the HEDG process have been understood through experimental as well as theoretical means and that through the various thermal models used, grinding temperatures can be predicted to give more control over this dynamic process. The main contributions to knowledge are made up of a number of elements within the grinding environment, the most important being the demonstration of the HEDG effect, explanation of the phenomenon and the ability to model the process. It has also been shown that grinding is a dynamic process and factors such as wheel wear will result in a continuous change in the optimum grinding conditions for a given material and wheel combination. With the significance of these factors recognised, they can be accounted for within an industrial adaptive control scenario with the process engineer confident of a

Workpiece Temperature Variations During Flat Peripheral Grinding

Science.gov (United States)

Smirnov, Vitalii A.; Repko, Aleksandr V.

2018-06-01

The paper presents the results of researches of temperature variations during flat peripheral grinding. It is shown that the temperature variations of the workpiece can reach 25...30% of the average values, which can lead to some thermal defects. A nonlinear two-dimensional thermophysical grinding model is suggested. It takes into account local changes in the cutting conditions: the fluctuation of the cut layer and the cutting force, the thermal impact of the cutting grains, and the presence of surface cavities in the intermittent wheel. For the numerical solution of the problem, the method of finite differences is adapted. Researches of the method stability and convergence are made, taking into account the specific nature of the problem. A high accuracy of the approximation of the boundary conditions and the nonlinear heat equation is provided. An experimental verification of the proposed thermophysical model was carried out with the use of installation for simultaneous measurement of the grinding force and temperature. It is shown that the discrepancy between the theoretical and experimental values of the grinding temperature does not exceed 5%. The proposed thermophysical model makes it possible to predict with high accuracy the temperature variations during grinding by the wheel periphery.

Multiobjective Optimization of ELID Grinding Process Using Grey Relational Analysis Coupled with Principal Component Analysis

Directory of Open Access Journals (Sweden)

S. Prabhu

2014-06-01

Full Text Available Carbon nanotube (CNT mixed grinding wheel has been used in the electrolytic in-process dressing (ELID grinding process to analyze the surface characteristics of AISI D2 Tool steel material. CNT grinding wheel is having an excellent thermal conductivity and good mechanical property which is used to improve the surface finish of the work piece. The multiobjective optimization of grey relational analysis coupled with principal component analysis has been used to optimize the process parameters of ELID grinding process. Based on the Taguchi design of experiments, an L9 orthogonal array table was chosen for the experiments. The confirmation experiment verifies the proposed that grey-based Taguchi method has the ability to find out the optimal process parameters with multiple quality characteristics of surface roughness and metal removal rate. Analysis of variance (ANOVA has been used to verify and validate the model. Empirical model for the prediction of output parameters has been developed using regression analysis and the results were compared for with and without using CNT grinding wheel in ELID grinding process.

Metastable structure formation during high velocity grinding

International Nuclear Information System (INIS)

Samarin, A.N.; Klyuev, M.M.

1984-01-01

Metastable structures in surface layers of samples are; investigated during force high-velocity abrasive grinding. Samples of martensitic (40Kh13), austenitic (12Kh18N10T), ferritic (05Kh23Yu5) steels and some alloys, in particular KhN77TYuR (EhI437B), were grinded for one pass at treatment depth from 0.17 up to 2.6 mm. It is established that processes of homogenizing, recrystallization and coagulation are; developed during force high-velocity grinding along with polymorphic transformations in the zone of thermomechanical effect, that leads to changes of physical and mechanical properties of the surface

Task-specific noise exposure during manual concrete surface grinding in enclosed areas-influence of operation variables and dust control methods.

Science.gov (United States)

Akbar-Khanzadeh, Farhang; Ames, April L; Milz, Sheryl A; Akbar-Khanzadeh, Mahboubeh

2013-01-01

Noise exposure is a distinct hazard during hand-held concrete grinding activities, and its assessment is challenging because of the many variables involved. Noise dosimeters were used to examine the extent of personal noise exposure while concrete grinding was performed with a variety of grinder sizes, types, accessories, and available dust control methods. Noise monitoring was conducted in an enclosed area covering 52 task-specific grinding sessions lasting from 6 to 72 minutes. Noise levels, either in minute average noise level (Lavg, dBA) or in minute peak (dBC), during concrete grinding were significantly (P grinding cup wheel (blade) sizes of 4-inch (100 mm), 5-inch (125 mm) and 6-inch (150 mm), and surface orientation (horizontal, inclined). Overall, minute Lavg during grinding was 97.0 ± 3.3 (mean ± SD), ranging from 87.9 to 113. The levels of minute Lavg during uncontrolled grinding (98.9 ± 5.2) or wet-grinding (98.5 ± 2.7) were significantly higher than those during local exhaust ventilation (LEV) grinding (96.2 ± 2.8). A 6-inch grinding cup wheel generated significantly higher noise levels (98.7 ± 2.8) than 5-inch (96.3 ± 3.2) or 4-inch (95.3 ± 3.5) cup wheels. The minute peak noise levels (dBC) during grinding was 113 ± 5.2 ranging from 104 to 153. The minute peak noise levels during uncontrolled grinding (119 ± 10.2) were significantly higher than those during wet-grinding (115 ± 4.5) and LEV-grinding (112 ± 3.4). A 6-inch grinding cup wheel generated significantly higher minute peak noise levels (115 ± 5.3) than 5-inch (112 ± 4.5) or 4-inch (111 ± 5.4) cup wheels. Assuming an 8-hour work shift, the results indicated that noise exposure levels during concrete grinding in enclosed areas exceeded the recommended permissible exposure limits and workers should be protected by engineering control methods, safe work practices, and/or personal protective devices.

Grinding tool for use in a fuel assembly repair and reconstitution system

International Nuclear Information System (INIS)

Tolino, R.W.

1988-01-01

A remotely operable grinding apparatus particularly adapted for abrasively removing a portion of a structure underwater is described comprising a baseplate, a motor means having an output shaft, a grinding head operatively connected to the output shaft, a housing for isolating the motor means from ambient water, guide means slidably connecting the housing to the baseplate for guiding the grinding head to a selected portion of the structure, and means for selectively moving the grinding head against the portion of the structure

Recovery tread wheel pairs of machining

Directory of Open Access Journals (Sweden)

Igor IVANOV

2013-01-01

Full Text Available The basic methods of resurfacing wheels are determined and analised. It’sshown that for raising resource of used wheels and decreasing requirements of railwaytransport for new wheels it’s reasonable to use methods of recovering not only geometricparameters of rim, but also its mechanical properties. It’s marked that use of infeedprofile high-speed grinding (VPVSh enables to intensify significantly process ofmechanical treatment of wheel rim profile both when its resurfacing in service and whenmanufacturing new wheel.

Precision diamond grinding of ceramics and glass

Energy Technology Data Exchange (ETDEWEB)

Smith, S.; Paul, H.; Scattergood, R.O.

1988-12-01

A new research initiative will be undertaken to investigate the effect of machine parameters and material properties on precision diamond grinding of ceramics and glass. The critical grinding depth to initiate the plastic flow-to-brittle fracture regime will be directly measured using plunge-grind tests. This information will be correlated with machine parameters such as wheel bonding and diamond grain size. Multiaxis grinding tests will then be made to provide data more closely coupled with production technology. One important aspect of the material property studies involves measuring fracture toughness at the very short crack sizes commensurate with grinding damage. Short crack toughness value`s can be much less than the long-crack toughness values measured in conventional fracture tests.

Wheel set run profile renewing method effectiveness estimation

OpenAIRE

Somov, Dmitrij; Bazaras, Žilvinas; Žukauskaite, Orinta

2010-01-01

At all the repair enterprises, despite decreased rim wear-off resistance, after every grinding only geometry wheel profile parameters are renewed. Exploit wheel rim work edge decrease tendency is noticed what induces acquiring new wheels. This is related to considerable axle load and train speed increase and also because of wheel work edge repair method imperfection.

Strength and residual stress of Mg-PSZ after grinding

NARCIS (Netherlands)

van den Berg, P.H.J.; With, de G.

1993-01-01

The influence of grinding with two grinding wheels, differing mainly in diamond-grain size, on the properties of MgO-partially stabilized ZrO2 ceramics (Mg-PSZ) was examd. The residual stress, the amt. of monoclinic zirconia, and the strength of the material were detd. From these measurements, depth

Electrolytic in process dressing (ELID) applied to double side grinding of ceramic materials

Science.gov (United States)

Spanu, Cristian E.

The objective of the present work is to design, optimize, and validate an electrolytic in-process dressing (ELID)-assisted double side grinding process for finishing advanced ceramic components. To attain this objective, an original ELID double side grinding system was designed, fabricated, and operated at Precision Micro-Machining Center at The University of Toledo, Ohio. The ELID technique was selected from among other options to assure the in-situ dressing of the metal-bonded superabrasive grinding wheel and to maintain its cutting ability throughout the operation, which is, otherwise, a challenging enterprise. Optimizing the ELID double side grinding process parameters is an important goal of the present study. To achieve this goal, a complex integrated model was developed and validated through extensive experimental testing. Four analytical computerized models were developed and integrated: (1) an improved kinematic model of double side grinding accounting for workpiece rotation, which is used to simulate the grinding trajectories; (2) a microscopic model of the interaction between a single diamond grit and the work surface, which is used to predict the volume of material removed; (3) a stochastic model for the topographical characterization of the superabrasive wheel, which leads to a new prediction method of depth of indentation; and (4) an electrolytic oxidation model, which explains the dynamics of the oxide layer. In order to validate the models and to confirm the optimized process, experimental tests were conducted under different conditions: with vitrified and metallic bond grinding wheels, with various average grain sizes of diamond grits, with different superabrasive concentrations, with different grinding fluids, with and without ELID assistance. Our findings show that an optimized ceramic double side grinding process using fine diamond grit is more efficient than lapping in producing very fine surfaces. The experiments confirmed the superiority of

Grinding Parts For Automatic Welding

Science.gov (United States)

Burley, Richard K.; Hoult, William S.

1989-01-01

Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

Critical study of high efficiency deep grinding

OpenAIRE

Johnstone, lain

2002-01-01

The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experim...

Nano finish grinding of brittle materials using electrolytic in-process ...

Indian Academy of Sciences (India)

2016-08-26

Aug 26, 2016 ... Recent developments in grinding have opened up new avenues for finishing of hard and brittle materials with nano-surface finish, high tolerance and accuracy. Grinding with superabrasive wheels is an excellent way to produce ultraprecision surface finish. However, superabrasive diamond grits need ...

An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751.

Science.gov (United States)

Balan, A S S; Vijayaraghavan, L; Krishnamurthy, R; Kuppan, P; Oyyaravelu, R

2016-09-01

The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL) and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2) and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50-65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

Investigation of Plasma Spray Coatings as an Alternative to Hard Chrome Plating on Internal Surfaces

Science.gov (United States)

2006-09-14

obtain a full curve, with runout defined as 107 cycles. Maximum stresses were 220ksi, which is just below yield, and above the maximum that would be...4.7. Abrasive wear 4.7.1. Test methods Abrasive wear was measured using the ASTM G-65 method of a rubber wheel with dry sand rubbing against the...coated with WC self fluxing material (NI-988) and used to test different finishing methods. Silicon carbide, aluminum oxide and diamond grinding wheels

Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

Directory of Open Access Journals (Sweden)

Zhang Jianhua

2014-01-01

Full Text Available Ultrasonic vibration assisted micro end grinding (UAMEG is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplated diamond wheel are conducted. The grinding forces are measured using a three-component dynamometer. The surface characteristics are detected using the scanning electron microscope. The experiment results demonstrate that grinding forces are significantly reduced by introducing ultrasonic vibration into conventional micro end grinding (CMEG of silica glass; ultrasonic assistance causes inhibiting effect on variation percentages of tangential grinding force with grinding parameters; ductile machining is easier to be achieved and surface quality is obviously improved due to ultrasonic assistance in UAMEG. Therefore, larger grinding depth and feed rate adopted in UAMEG can lead to the improvement of removal rate and machining efficiency compared with CMEG.

Grinding of WC–Co hardmetals

NARCIS (Netherlands)

Hegeman, J.B.J.W.; Hosson, J.Th.M. De; With, G. de

2001-01-01

This paper concentrates on the morphology of the ground surface of cobalt tungsten carbide (WC) composite materials that belong to the category of so-called hardmetals. A deformed and detached surface layer was found on top of the specimens after surface grinding with a diamond wheel. In order to

Techniques for chamfer and taper grinding of oxide fuel pellets (LWBR Development Program)

International Nuclear Information System (INIS)

Johnson, R.G.R.; Allison, J.W.

1981-10-01

Floor mounted centerless grinding machines were adapted for shaping the edges of cylindrical oxide fuel pellets for the Light Water Breeder Reactor (LWBR) by plunge grinding. Edge configurations consisted of chamfers, either 0.015 inch x 45 0 or 0.006 inch x 45 0 , or tapers 0.150 inch long x .0025 inch deep. Grinding was done by plunging the pellet against a shaped grinding wheel which ground both the diameter to the required size and shaped the edges of the pellet. Two plunges per pellet were required to complete the operation. Separate wheels were needed for grinding either a chamfer or a taper, the set up was adjustable to vary the size of the chamfer or taper as needed. The set up also had the flexibility to accommodate the multiple pellet lengths and diameters required by the LWBR design. Tight manufacturing tolerances in the chamfer and taper dimensions required the use of dimensional control charts and statistical sampling plans as process controls

Imaging subsurface damage of grinded fused silica optics by confocal fluorescence microscopy

International Nuclear Information System (INIS)

Neauport, J.; Cormont, P.; Destribats, J.; Legros, P.; Ambard, C.

2009-01-01

We report an experimental investigation of fluorescence confocal microscopy as a tool to measure subsurface damage on grinded fused silica optics. Confocal fluorescence microscopy was performed with an excitation at the wavelength of 405 nm on fixed abrasive diamond grinded fused silica samples. We detail the measured fluorescence spectrums and compare them to those of oil based coolants and grinding slurries. We evidence that oil based coolant used in diamond grinding induces a fluorescence that marks the subsurface damages and eases its observation. Such residual traces might also be involved in the laser damage process. (authors)

An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751

Directory of Open Access Journals (Sweden)

A.S.S. Balan

2016-09-01

Full Text Available The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2 and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50–65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

Mechanical characterization of copper-diamond composites

International Nuclear Information System (INIS)

Kerns, J.A.; Makowiecki, D.M.

1994-01-01

The main goals of this project were to measure the tensile properties of a copper-diamond composite (CDC) material and to demonstrate that a grinding wheel could be manufactured using the CDC material as the abrasive. Tensile properties have been measured with limited success because of the high failure rate in manufacturing the dog bone test specimens. The basic conclusion of the tensile test is that this material has low ductility and, therefore, the failure mechanism, is not brittle. The second conclusion is that a grinding wheel made using the CDC material is possible. Finally, this project has led to the development of a new concept in making grinding wheels that is the subject of current research and possible technology transfer initiatives

Control of grinding polygonal surfaces

Directory of Open Access Journals (Sweden)

Юрій Володимирович Петраков

2017-12-01

Full Text Available Grinding of non-round surfaces, in particular polygonal surfaces of dies, is characterized by substantial non stationary. At different sections of the profile, the change in the main characteristic (Material Removal Rate – MRR process reaches tens of times. To stabilize the grinding process, it is recommended to control the spindle speed of the workpiece CNC grinding machine. Created software that allows to design the control program on the basis of mathematical model of the system. The determination of MRR is realized automatically in the simulation of the grinding process which uses the algorithm developed for solving problems in geometric interaction of the workpiece and the wheel. In forming the control program is possible takes into account the limitations on the maximum circumferential force of cutting, and the maximum allowable acceleration of the machine spindle. Practice has shown that full stabilization is not obtained, even though the performance is increased more than 2 times, while ensuring the quality of the surface. The developed block diagram of the grinding process can serve as a basis for further improvement in the solution of dynamic problems.

Simulation and experimental investigation of inner-jet electrochemical grinding of GH4169 alloy

Directory of Open Access Journals (Sweden)

Hansong LI

2018-03-01

Full Text Available GH4169 alloy is one of the most commonly used materials in aero engine turbine blades, but its machinability is poor because of its excellent strength at high temperatures. Electrochemical machining (ECM has become a common method for machining this alloy and other difficult-to-machine materials. Electrochemical grinding (ECG is a hybrid process combining ECM and conventional grinding. In this paper, investigations conducted on inner-jet ECG of GH4169 alloy are described. Two types of inner-jet ECG grinding wheels were used to machine a flat bottom surface. The machining process was simulated using COMSOL software, and machining gaps under different machining parameters were obtained. In addition, maximum feed rates and maximum material removal rates under different machining parameters were studied experimentally. The maximum sizes and the uniformity of the distributions of the gaps machined by the two grinding wheels were compared. The effects of different applied voltages on the machining results were also investigated. Keywords: Electrochemical grinding, GH4169 alloy, Inner-jet, Material removal rate, Maximum feed rate

The Effect of the Wear of Rotor Pins on Grinding Efficiency in a High-speed Disintegrator

OpenAIRE

Karel DVOŘÁK; Dušan DOLÁK; David PALOUŠEK; Ladislav ČELKO; David JECH

2018-01-01

One of the directions intensively investigated in the field of milling is high-energy milling (HEM). One type of HEM is high-speed grinding in high-speed disintegrators. This type of mill is particularly suitable for the grinding and activation of fine powder materials. It has several advantages, such as a very intensive and continual refining process. One disadvantage is that its grinding pins are prone to abrasion, which may result in a decrease of the efficiency of grinding. This effect wa...

Cutting Capability Assessment of Highly Porous CBN Wheels by Microrelief of Plane Parts from 06Cr14Ni6Cu2MoWТi-Sh Steel Using Artificial Intelligence System

Directory of Open Access Journals (Sweden)

Soler Yakov Iosifovich

2016-09-01

Full Text Available The abrasive tools are the weakest element in the grinding process system, to which great attention is being paid by scientific and industrial collectives. Eleven highly porous wheels (HPWs were tested: CBN30 (B76, B107, B126, B151 100 OVK27-КF40; CBN30 B107 100 OVKC10-КF40; CBN30 B126 100(M, L VK27- (КF25, КF40; LKV50 (B107, B126 100 (M, O VK27-КF40. Assessment of the surface topography was carried out by roughness parameters Ra, Rmax, and Sm (GOST 25472-82, which were considered random variables with their position and dispersion measures. Two artificial intelligence systems – fuzzy logic (FL and neural networks (NN – were used to analyze the HPW’s cutting capability (CC. In both cases, the best CC was predicted for grinding with CBN30 (B76 and B151 100 OVK27-КF40 and LKV50 (B107 100 OVK27-KF40. In the absence of a training process in FL modeling, the assessments for the wheels with a low CC were less reliable.

ANFIS Modeling of the Surface Roughness in Grinding Process

OpenAIRE

H. Baseri; G. Alinejad

2011-01-01

The objective of this study is to design an adaptive neuro-fuzzy inference system (ANFIS) for estimation of surface roughness in grinding process. The Used data have been generated from experimental observations when the wheel has been dressed using a rotary diamond disc dresser. The input parameters of model are dressing speed ratio, dressing depth and dresser cross-feed rate and output parameter is surface roughness. In the experimental procedure the grinding conditions...

Grinding of WC-Co hard-metals

NARCIS (Netherlands)

Hegeman, J.B.J.W.; Hosson, de J.Th.M.; With, de G.

2001-01-01

Morphol. of ground surface of WC-Co cermets with 10 and 20% Co was studied. A deformed and detached surface layer was found on top of the specimens after surface grinding with a diamond wheel. Etching the surface layer revealed WC grains in the subsurface of the machined specimens. Most of these

Solidification structure and abrasion resistance of high chromium white irons

Science.gov (United States)

Doğan, Ö. N.; Hawk, J. A.; Laird, G.

1997-06-01

Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

Mechanism and experimental research on ultra-precision grinding of ferrite

Science.gov (United States)

Ban, Xinxing; Zhao, Huiying; Dong, Longchao; Zhu, Xueliang; Zhang, Chupeng; Gu, Yawen

2017-02-01

Ultra-precision grinding of ferrite is conducted to investigate the removal mechanism. Effect of the accuracy of machine tool key components on grinding surface quality is analyzed. The surface generation model of ferrite ultra-precision grinding machining is established. In order to reveal the surface formation mechanism of ferrite in the process of ultraprecision grinding, furthermore, the scientific and accurate of the calculation model are taken into account to verify the grinding surface roughness, which is proposed. Orthogonal experiment is designed using the high precision aerostatic turntable and aerostatic spindle for ferrite which is a typical hard brittle materials. Based on the experimental results, the influence factors and laws of ultra-precision grinding surface of ferrite are discussed through the analysis of the surface roughness. The results show that the quality of ferrite grinding surface is the optimal parameters, when the wheel speed of 20000r/mm, feed rate of 10mm/min, grinding depth of 0.005mm, and turntable rotary speed of 5r/min, the surface roughness Ra can up to 75nm.

Sensor-Based Inspection of the Formation Accuracy in Ultra-Precision Grinding (UPG) of Aspheric Surface Considering the Chatter Vibration

Science.gov (United States)

Lei, Yao; Bai, Yue; Xu, Zhijun

2018-03-01

This paper proposes an experimental approach for monitoring and inspection of the formation accuracy in ultra-precision grinding (UPG) with respect to the chatter vibration. Two factors related to the grinding progress, the grinding speed of grinding wheel and spindle, and the oil pressure of the hydrostatic bearing are taken into account to determining the accuracy. In the meantime, a mathematical model of the radius deviation caused by the micro vibration is also established and applied in the experiments. The results show that the accuracy is sensitive to the vibration and the forming accuracy is much improved with proper processing parameters. It is found that the accuracy of aspheric surface can be less than 4 μm when the grinding speed is 1400 r/min and the wheel speed is 100 r/min with the oil pressure being 1.1 MPa.

Sensor-Based Inspection of the Formation Accuracy in Ultra-Precision Grinding (UPG) of Aspheric Surface Considering the Chatter Vibration

Science.gov (United States)

Lei, Yao; Bai, Yue; Xu, Zhijun

2018-06-01

This paper proposes an experimental approach for monitoring and inspection of the formation accuracy in ultra-precision grinding (UPG) with respect to the chatter vibration. Two factors related to the grinding progress, the grinding speed of grinding wheel and spindle, and the oil pressure of the hydrostatic bearing are taken into account to determining the accuracy. In the meantime, a mathematical model of the radius deviation caused by the micro vibration is also established and applied in the experiments. The results show that the accuracy is sensitive to the vibration and the forming accuracy is much improved with proper processing parameters. It is found that the accuracy of aspheric surface can be less than 4 μm when the grinding speed is 1400 r/min and the wheel speed is 100 r/min with the oil pressure being 1.1 MPa.

Sintering of new SiC-Phosphate composite materials for grinding wheels fabrication

Directory of Open Access Journals (Sweden)

Silva, R. F.

2004-04-01

Full Text Available The effect of several variables such as molar ratio P₂O₅/B₂O₃ (X, temperature and heating cycle on the strength of chemically bonded SiC materials for grinding wheels fabrication was studied. It was shown that the highest compressive strength (52.4 MPa could be obtained using an optimal molar ratio X = 4.5 and a multiple step heating cycle up to a sintering temperature of 800oC. DTA, XRD, SEM and dilatometrical analysis were performed to follow the different stages of the structural development.

Se estudia el efecto de diferentes variables tales como la razón molar P₂O₅/B₂O₃(X, temperatura y ciclo de calentamieno sobre la resistencia de materiales de SiC aglomerados quimicamente para la fabricación de muelas arasivas. Se ha comprobado que la más alta resistencia a la compresión (52,4MPa pueda obtenerse usando una razón molar òptima x= 4,5 y un ciclo de calentamiento en múltiples etapas hasta la temperatura de 800º C. Estudios mediante ATD, DRX, MEB y análisis dilatométricos fueron llevados a cabo para seguir las diferentes etapas del desarrollo microestructura.

Effect of liquid active media on grinding and scratching of solids

International Nuclear Information System (INIS)

Pertsov, N.V.; Danilova, F.B.; Babat, I.G.

1975-01-01

In the present paper the influence of various liquid active media on grinding of tungsten carbide, hard alloy T 15 K 6, oxide of aluminium A995 and other materials with diamond grinding wheels is investigated. A grinding device is described. The results of the investigations show that materials with metallic type of bonds are most effectively treated in the medium of liquid metals; for material with an ionic structure the active media are water and aqueous solutions of electrolytes. It is pointed out that liquid active media will diminish the specific work of dispergation by as much as one order of magnitude

Grinding efficiency improvement of hydraulic cylinders parts for mining equipment

Directory of Open Access Journals (Sweden)

Korotkov Aleksandr

2017-01-01

Full Text Available The aim of the article is to find out ways to improve parts treatment and components of mining equipment on the example of hydraulic cylinders parts, used as pillars for mine roof supports, and other actuator mechanisms. In the course of the research work methods of machine retaining devices design were used, the scientific approaches for the selection of progressive grinding schemes were applied; theoretical and practical experience in the design and production of new constructions of grinding tools was used. As a result of this work it became possible to create a progressive construction of a machine retaining device for grinding of large parts of hydraulic cylinders, to apply an effective scheme of rotary abrasive treatment, to create and implement new design of grinding tools by means of grains with controllable shape and orientation. Implementation of the results obtained in practice will improve the quality and performance of repairing and manufacturing of mining equipment.

Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

Energy Technology Data Exchange (ETDEWEB)

Kovach, J.A.; Laurich, M.A.

2000-01-01

Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

The effect of abrading and cutting instruments on machinability of dental ceramics.

Science.gov (United States)

Sakoda, Satoshi; Nakao, Noriko; Watanabe, Ikuya

2018-03-16

The aim was to investigate the effect of machining instruments on machinability of dental ceramics. Four dental ceramics, including two zirconia ceramics were machined by three types (SiC, diamond vitrified, and diamond sintered) of wheels with a hand-piece engine and two types (diamond and carbide) of burs with a high-speed air turbine. The machining conditions used were abrading speeds of 10,000 and 15,000 r.p.m. with abrading force of 100 gf for the hand-piece engine, and a pressure of 200 kPa and a cutting force of 80 gf for the air-turbine hand-piece. The machinability efficiency was evaluated by volume losses after machining the ceramics. A high-abrading speed had high-abrading efficiency (high-volume loss) compared to low-abrading speed in all abrading instruments used. The diamond vitrified wheels demonstrated higher volume loss for two zirconia ceramics than those of SiC and diamond sintered wheels. When the high-speed air-turbine instruments were used, the diamond points showed higher volume losses compared to the carbide burs for one ceramic and two zirconia ceramics with high-mechanical properties. The results of this study indicated that the machinability of dental ceramics depends on the mechanical and physical properties of dental ceramics and machining instruments. The abrading wheels show autogenous action of abrasive grains, in which ground abrasive grains drop out from the binder during abrasion, then the binder follow to wear out, subsequently new abrasive grains come out onto the instrument surface (autogenous action) and increase the grinding amount (volume loss) of grinding materials.

Demonstration experience with an abrasive blasting technique for decontaminating concrete pads

International Nuclear Information System (INIS)

Devgun, J.S.; Land, R.R.; Doane, R.W.

1990-01-01

A demonstration was performed for decontaminating a radioactivity contaminated concrete pad with a portable abrasive blasting system. The system utilizes a rotating blast wheel that scours the concrete surface with metal abrasive. The metal abrasive, pulverized concrete dust, and contaminants rebound into a separator chamber. The reusable metal abrasive is recycled, and the pulverized media are removed to an integral dust collection system. The exhaust is HEPA filtered to minimize release of airborne contaminants. However, the technique had limited success in reducing contamination around the cracks and seams in the concrete where the higher activity levels of contamination were detected during the radiological survey before the cleanup. The technique can be successful and cost-effective in decontaminating large areas of low contamination; however, careful characterization and planning are necessary. 3 refs., 3 figs., 1 tabs

Grinding model and material removal mechanism of medical nanometer zirconia ceramics.

Science.gov (United States)

Zhang, Dongkun; Li, Changhe; Jia, Dongzhou; Wang, Sheng; Li, Runze; Qi, Xiaoxiao

2014-01-01

Many patents have been devoted to developing medical nanometer zirconia ceramic grinding techniques that can significantly improve both workpiece surface integrity and grinding quality. Among these patents is a process for preparing ceramic dental implants with a surface for improving osseo-integration by sand abrasive finishing under a jet pressure of 1.5 bar to 8.0 bar and with a grain size of 30 µm to 250 µm. Compared with other materials, nano-zirconia ceramics exhibit unmatched biomedical performance and excellent mechanical properties as medical bone tissue and dentures. The removal mechanism of nano-zirconia materials includes brittle fracture and plastic removal. Brittle fracture involves crack formation, extension, peeling, and chipping to completely remove debris. Plastic removal is similar to chip formation in metal grinding, including rubbing, ploughing, and the formation of grinding debris. The materials are removed in shearing and chipping. During brittle fracture, the grinding-led transverse and radial extension of cracks further generate local peeling of blocks of the material. In material peeling and removal, the mechanical strength and surface quality of the workpiece are also greatly reduced because of crack extension. When grinding occurs in the plastic region, plastic removal is performed, and surface grinding does not generate grinding fissures and surface fracture, producing clinically satisfactory grinding quality. With certain grinding conditions, medical nanometer zirconia ceramics can be removed through plastic flow in ductile regime. In this study, we analyzed the critical conditions for the transfer of brittle and plastic removal in nano-zirconia ceramic grinding as well as the high-quality surface grinding of medical nanometer zirconia ceramics by ELID grinding.

Pebble Puzzle Solved

Science.gov (United States)

2004-01-01

[figure removed for brevity, see original site] Figure 1 In the quest to determine if a pebble was jamming the rock abrasion tool on NASA's Mars Exploration Rover Opportunity, scientists and engineers examined this up-close, approximate true-color image of the tool. The picture was taken by the rover's panoramic camera, using filters centered at 601, 535, and 482 nanometers, at 12:47 local solar time on sol 200 (August 16, 2004). Colored spots have been drawn on this image corresponding to regions where panoramic camera reflectance spectra were acquired (see chart in Figure 1). Those regions are: the grinding wheel heads (yellow); the rock abrasion tool magnets (green); the supposed pebble (red); a sunlit portion of the aluminum rock abrasion tool housing (purple); and a shadowed portion of the rock abrasion tool housing (brown). These spectra demonstrated that the composition of the supposed pebble was clearly different from that of the sunlit and shadowed portions of the rock abrasion tool, while similar to that of the dust-coated rock abrasion tool magnets and grinding heads. This led the team to conclude that the object disabling the rock abrasion tool was indeed a martian pebble.

Cleaning power and abrasivity of European toothpastes.

Science.gov (United States)

Wülknitz, P

1997-11-01

For 41 toothpastes available to European consumers in 1995, the cleaning efficacy was evaluated in comparison with abrasivity on dentin (RDA value). For cleaning power assessment, a modified pellicle cleaning ratio (PCR) measurement method was developed. The method is characterized by a five-day tea-staining procedure on bovine front teeth slabs on a rotating wheel, standardized brushing of the slabs in a V8 cross-brushing machine, and brightness measurement by a chromametric technique. All tested products were in accordance with the new DIN/ISO standard 11,609 for toothpastes in terms of dentin abrasivity. Not a single product exceeded an RDA value of 200. The majority of toothpastes (80%) had an RDA value below 100. Only three products surpassed the reference in cleaning power. Most products (73%) had a cleaning power (PCR value) between 20 and 80. The correlation between cleaning power and dentin abrasion was low (r = 0.66), which can be explained with the different influence on dentin and stains by factors like abrasive type, particle surface and size, as well as the chemical influence of other toothpaste ingredients. Some major trends could be shown on the basis of abrasive types. The ratio PCR to RDA was rather good in most silica-based toothpastes. A lower ratio was found in some products containing calcium carbonate or aluminum trihydrate as the only abrasive. The addition of other abrasives, such as polishing alumina, showed improved cleaning power. Some active ingredients, especially sequenstrants such as sodium tripolyphosphate or AHBP, also improve the PCR/RDA ratio by stain-dissolving action without being abrasive. The data for some special anti-stain products did not differ significantly from standard products. Compared with data measured in 1988, a general trend toward reduced abrasivity without loss of cleaning efficacy could be noticed on the European toothpaste market. This may be mostly due to the increased use of high-performance abrasives such

Manufacturing and sustainability of bonding systems for grinding tools

OpenAIRE

Linke, B

2016-01-01

© 2016, German Academic Society for Production Engineering (WGP). Grinding and honing processes are quality-defining operations in the production of many modern products. Process performance and product quality are contingent on selecting the correct abrasive tool for a specific application. Thus, tools with different bonding systems are used, namely resin bonded tools, vitrified bonded tools, and metallic bonded tools. Tool manufacturers have great knowledge in the choice and intricate prod...

The New Grinding Process for Camshaft in Locomotive Engine%机车发动机用凸轮轴磨削新工艺

Institute of Scientific and Technical Information of China (English)

王歆令; 李静; 沈南燕; 何永义

2013-01-01

According to the geometric characteristics of camshaft in locomotive engine,this paper analyzed the difficulties and disadvantages of traditional grinding process that the concave arc of cam is machined by single type grinding wheel,thus a new grinding process that camshaft is machined by large size and small size grinding wheels was proposed.To avoid the concave arc when machining by large size grinding wheel and guarantee no vibration and impact,the reconstruction of concave arc and optimization of grinding carriage velocity were completed.The experimental results of grinding show that grinding accuracy and efficiency were improved by this new process,which demonstrates its feasibility.%针对机车发动机用凸轮轴几何特征,分析了传统磨削工艺中磨削全程使用一种型号的砂轮对凸轮轮廓的凹弧段进行加工的难点和弊端,提出了大小砂轮配合磨削凸轮轴的新工艺.实施过程中为了保证大砂轮避开凸轮轮廓的凹孤段且加工过程无振动冲击,完成了凸轮凹孤段轮廓重构以及砂轮架速度优化.磨削实验结果表明,采用该新工艺能提高凸轮轴磨削的精度和效率,具有很高的可行性.

Analysis of process parameters in surface grinding using single objective Taguchi and multi-objective grey relational grade

Directory of Open Access Journals (Sweden)

Prashant J. Patil

2016-09-01

Full Text Available Close tolerance and good surface finish are achieved by means of grinding process. This study was carried out for multi-objective optimization of MQL grinding process parameters. Water based Al2O3 and CuO nanofluids of various concentrations are used as lubricant for MQL system. Grinding experiments were carried out on instrumented surface grinding machine. For experimentation purpose Taguchi's method was used. Important process parameters that affect the G ratio and surface finish in MQL grinding are depth of cut, type of lubricant, feed rate, grinding wheel speed, coolant flow rate, and nanoparticle size. Grinding performance was calculated by the measurement G ratio and surface finish. For improvement of grinding process a multi-objective process parameter optimization is performed by use of Taguchi based grey relational analysis. To identify most significant factor of process analysis of variance (ANOVA has been used.

GRINDING OF SURFACES WITH COATINGS FORMED BY ELECTROMAGNETIC FACING WITH SURFACE PLASTIC DEFORMATION

Directory of Open Access Journals (Sweden)

Zh. A. Mrochek

2011-01-01

Full Text Available The paper presents investigation results on machining of surfaces having a coating formed by electromagnetic facing with surface plastic deformation and using abrasive and diamond wheels having a porous metal binder with orientated drains.

ANALYSIS OF FORMING TREAD WHEEL SETS

Directory of Open Access Journals (Sweden)

Igor IVANOV

2017-09-01

Full Text Available This paper shows the results of a theoretical study of profile high-speed grinding (PHSG for forming tread wheel sets during repair instead of turning and mold-milling. Significant disadvantages of these methods are low capacity to adapt to the tool and inhomogeneous structure of the wheel material. This leads to understated treatment regimens and difficulties in recovering wheel sets with thermal and mechanical defects. This study carried out modeling and analysis of emerging cutting forces. Proposed algorithms describe the random occurrence of the components of the cutting forces in the restoration profile of wheel sets with an inhomogeneous structure of the material. To identify the statistical features of randomly generated structures fractal dimension and the method of random additions were used. The multifractal spectrum formed is decomposed into monofractals by wavelet transform. The proposed method allows you to create the preconditions for controlling the parameters of the treatment process.

Effect of simulated chairside grinding procedures using commercially available abrasive agents on the surface properties of zirconia

Directory of Open Access Journals (Sweden)

Ramandeep Sandhu

2017-01-01

Clinical Significance: Carbide burs along with copious water irrigation when used to grind zirconia intra-orally produces has a polishing effect, minimal change in hardness & no phase transformation. The present study advocates the use of carbides for chair-side grinding of zirconia.

Abrasive wear mechanisms and surface layer structure of refractory materials after mechanical working

International Nuclear Information System (INIS)

Milman, Y.V.; Lotsko, D.V.

1989-01-01

The mechanisms of abrasive wear and surface layer structure formation after different kinds of mechanical working are considered in terms of fracture and plastic deformation mechanisms for various refractory materials. The principles for classification of abrasive wear mechanisms are proposed, the four types of wear mechanisms are distinguished for various combinations of fractures and plastic deformation types. The concept of characteristic deformation temperature t * (knee temperature) is used. Detailed examples are given of investigating the surface layer structures in grinded crystals of sapphire and molybdenum. The amorphisation tendency of the thinnest surface layer while mechanical polishing is discussed separately. 19 refs., 11 figs., 2 tabs. (Author)

Intra-pulp temperature increase of equine cheek teeth during treatment with motorized grinding systems: influence of grinding head position and rotational speed.

Science.gov (United States)

Haeussler, Silvia; Luepke, Matthias; Seifert, Hermann; Staszyk, Carsten

2014-02-21

In equine practice, teeth corrections by means of motorized grinding systems are standard procedure. The heat resulting from that treatment may cause irreparable damage to the dental pulp. It has been shown that a 5.5°C temperature rise may cause severe destruction in pulp cells. Hence, the capability to continuously form secondary dentine is lost, and may lead, due to equine-typical occlusal tooth abrasion, to an opening of the pulp cavity.To obtain reliable data on the intra-pulp increase in temperature during corrective treatments, equine cheek teeth (CT) were modified in a way (occlusal surface smoothed, apical parts detached, pulp horns standardized) that had been qualified in own former published studies. All parameters influencing the grinding process were standardized (force applied, initial temperatures, dimensions of pulp horns, positioning of grinding disk, rotational speed). During grinding experiments, imitating real dental treatments, the time span for an intra-pulp temperature increase of 5.5°C was determined. The minimum time recorded for an intra-pulp temperature increase of 5.5°C was 38 s in mandibular CT (buccal grinding, 12,000 rpm) and 70 s in maxillary CT (flat occlusal grinding, 12,000 rpm). The data obtained showed that doubling the rotational speed of the disk results in halving the time span after which the critical intra-pulp temperature increase in maxillary CT is reached. For mandibular CT, the time span even drops by two thirds. The use of standardized hypsodont CT enabled comparative studies of intra-pulp heating during the grinding of occlusal tooth surfaces using different tools and techniques. The anatomical structure of the natural vital hypsodont tooth must be kept in mind, so that the findings of this study do not create a deceptive sense of security with regard to the time-dependent heating of the native pulp.

Intra-pulp temperature increase of equine cheek teeth during treatment with motorized grinding systems : influence of grinding head position and rotational speed

OpenAIRE

Haeussler, Silvia; Luepke, Matthias; Seifert, Hermann; Staszyk, Carsten

2014-01-01

BACKGROUND: In equine practice, teeth corrections by means of motorized grinding systems are standard procedure. The heat resulting from that treatment may cause irreparable damage to the dental pulp. It has been shown that a 5.5degreesC temperature rise may cause severe destruction in pulp cells. Hence, the capability to continuously form secondary dentine is lost, and may lead, due to equine-typical occlusal tooth abrasion, to an opening of the pulp cavity.To obtain reliable data on the int...

Experimental verification of nanoparticle jet minimum quantity lubrication effectiveness in grinding

International Nuclear Information System (INIS)

Jia, Dongzhou; Li, Changhe; Zhang, Dongkun; Zhang, Yanbin; Zhang, Xiaowei

2014-01-01

In our experiment, K-P36 precision numerical control surface grinder was used for dry grinding, minimum quantity lubrication (MQL) grinding, nanoparticle jet MQL grinding, and traditional flood grinding of hardened 45 steel. A three-dimensional dynamometer was used to measure grinding force in the experiment. In this research, experiments were conducted to measure and calculate specific tangential grinding force, frictional coefficient, and specific grinding energy, thus verifying the lubrication performance of nanoparticles in surface grinding. Findings present that compared with dry grinding, the specific tangential grinding force of MQL grinding, nanoparticle jet MQL grinding, and flood grinding decreased by 45.88, 62.34, and 69.33 %, respectively. Their frictional coefficient was reduced by 11.22, 29.21, and 32.18 %, and the specific grinding energy declined by 45.89, 62.34, and 69.45 %, respectively. Nanoparticle jet MQL presented ideal lubrication effectiveness, which was attributed to the friction oil film with strong antifriction and anti-wear features formed by nanoparticles on the grinding wheel/workpiece interface. Moreover, lubricating properties of nanoparticles of the same size (50 nm) but different types were verified through experimentation. In our experiment, ZrO 2 nanoparticles, polycrystal diamond (PCD) nanoparticles, and MoS 2 nanoparticles were used in the comparison of nanoparticle jet MQL grinding. The experimental results manifest that MoS 2 nanoparticles exhibited the optimal lubricating effectiveness, followed by PCD nanoparticles. Our research also integrated the properties of different nanoparticles to analyze the lubrication mechanisms of different nanoparticles. The experiment further verified the impact of nanoparticle concentration on the effectiveness of nanoparticle jet MQL in grinding. The experimental results demonstrate that when the nanoparticle mass fraction was 6 %, the minimum specific tangential grinding force

Determining the optimum process parameter for grinding operations using robust process

International Nuclear Information System (INIS)

Neseli, Suley Man; Asilturk, Ilhan; Celik, Levent

2012-01-01

We applied combined response surface methodology (RSM) and Taguchi methodology (TM) to determine optimum parameters for minimum surface roughness (Ra) and vibration (Vb) in external cylindrical grinding. First, an experiment was conducted in a CNC cylindrical grinding machine. The TM using L 27 orthogonal array was applied to the design of the experiment. The three input parameters were workpiece revolution, feed rate and depth of cut; the outputs were vibrations and surface roughness. Second, to minimize wheel vibration and surface roughness, two optimized models were developed using computer aided single objective optimization. The experimental and statistical results revealed that the most significant grinding parameter for surface roughness and vibration is workpiece revolution followed by the depth of cut. The predicted values and measured values were fairly close, which indicates 2 ( 94.99 R 2Ra =and 2 92.73) R 2Vb =that the developed models can be effectively used to predict surface roughness and vibration in the grinding. The established model for determination of optimal operating conditions shows that a hybrid approach can lead to success of a robust process

The Effect of the Wear of Rotor Pins on Grinding Efficiency in a High-speed Disintegrator

Directory of Open Access Journals (Sweden)

Karel DVOŘÁK

2018-02-01

Full Text Available One of the directions intensively investigated in the field of milling is high-energy milling (HEM. One type of HEM is high-speed grinding in high-speed disintegrators. This type of mill is particularly suitable for the grinding and activation of fine powder materials. It has several advantages, such as a very intensive and continual refining process. One disadvantage is that its grinding pins are prone to abrasion, which may result in a decrease of the efficiency of grinding. This effect was investigated in this paper. Laboratory high speed disintegrator DESI 11 with steel pins was used. Portland clinker was chosen for the experiment, because of its average hardness. After each kilogram of the milled material, a sample was taken and the weight loss of the rotors was measured. The wear of the rotors was also measured using the 3D optical scanner ATOS Triple Scan. Results show that wear of rotors has a significant impact on the grinding efficiency.DOI: http://dx.doi.org/10.5755/j01.ms.24.1.17737

Grinding Parameter Optimization of Ultrasound-Aided Electrolytic in Process Dressing for Finishing Nanocomposite Ceramics

Directory of Open Access Journals (Sweden)

Fan Chen

2016-01-01

Full Text Available In order to achieve the precision and efficient processing of nanocomposite ceramics, the ultrasound-aided electrolytic in process dressing method was proposed. But how to realize grinding parameter optimization, that is, the maximum processing efficiency, on the premise of the assurance of best workpiece quality is a problem that needs to be solved urgently. Firstly, this research investigated the influence of grinding parameters on material removal rate and critical ductile depth, and their mathematic models based on the existing models were developed to simulate the material removal process. Then, on the basis of parameter sensitivity analysis based on partial derivative, the sensitivity models of material removal rates on grinding parameter were established and computed quantitatively by MATLAB, and the key grinding parameter for optimal grinding process was found. Finally, the theoretical analyses were verified by experiments: the material removal rate increases with the increase of grinding parameters, including grinding depth (ap, axial feeding speed (fa, workpiece speed (Vw, and wheel speed (Vs; the parameter sensitivity of material removal rate was in a descending order as ap>fa>Vw>Vs; the most sensitive parameter (ap was optimized and it was found that the better machining result has been obtained when ap was about 3.73 μm.

Effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn alloy

Science.gov (United States)

Rangaswamy, P.; Terutung, H.; Jeelani, S.

1991-01-01

An investigation into the effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn is presented. Damage to surface integrity and changes in the residual stresses distribution are studied to assess changes in fatigue life. A surface grinding machine, operating at speeds ranging from 2000 to 6000 fpm and using SiC wheels of grit sizes 60 and 120, was used to grind flat subsize specimens of 0.1-in. thickness. After grinding, the specimens were fatigued at a chosen stress and compared with the unadulterated material. A standard profilometer, a microhardness tester, and a scanning electron microscope were utilized to examine surface characteristics and measure roughness and hardness. Increased grinding speed in both wet and dry applications tended to decrease the fatigue life of the specimens. Fatigue life increased markedly at 2000 fpm under wet conditions, but then decreased at higher speeds. Grit size had no effect on the fatigue life.

Study of abrasive wear process of lining of grinding chamber of vortex-acoustic disperser

Science.gov (United States)

Perelygin, D. N.

2018-03-01

The theoretical and experimental studies of the process of gas-abrasive wear of the lining of a vortex-acoustic disperser made it possible to establish the conditions and patterns of their occurrence and also to develop proposals for its reduction.

Advances and patents about grinding equipments with nano-particle jet minimum quantity lubrication.

Science.gov (United States)

Jia, Dongzhou; Li, Changhe; Wang, Sheng; Zhang, Qiang; Hou, Yali

2014-01-01

In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a controllable nano-fluids jet MQL grinding system based on electrostatic atomization. Using the principle of electrostatics, it can achieve the control of droplet transfer by charging the sprayed droplets. This system can improve the uniformity of the droplet spectrum, liquid deposition efficiency and effective utilization of liquid. It can also effectively control the movement patterns of the droplets, thereby reducing the pollution of the environment and providing better health protection for workers. Although researchers accomplished profound and systematic studies on MQL, especially on nano-particles jet MQL. It can solve the shortage of MQL in cooling performance, greatly improve the working environment, save energy and reduce costs to achieve a low-carbon manufacturing. The unique lubricating performance and tribological property of solid nano-particles form nano-particle shearing films at the grinding wheel/workpiece interface, which can enhance the lubricating performance of MQL grinding. Existing studies on MQL grinding equipments, however, cannot meet the needs of the technological development. Therefore, our research provided a general introduction of the latest patients and research progress of nanoparticles jet MQL grinding equipments presented by the research team from Qingdao Technological University.

Evaluation of minimum quantity lubrication grinding with nano-particles and recent related patents.

Science.gov (United States)

Li, Changhe; Wang, Sheng; Zhang, Qiang; Jia, Dongzhou

2013-06-01

In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a supply system for the grinding fluid in nano-particle jet MQL, which produced MQL lubricant by adding solid nano-particles in degradable grinding fluid. The MQL supply device turns the lubricant to the pulse drops with fixed pressure, unchanged pulse frequency and the same drop diameter. The drops will be produced and injected in the grinding zone in the form of jet flow under high pressure gas and air seal. As people become increasingly demanding on our environment, minimum quantity lubrication has been widely used in the grinding and processing. Yet, it presents the defect of insufficient cooling performance, which confines its development. To improve the heat transfer efficiency of MQL, nano-particles of a certain mass fraction can be added in the minimum quantity of lubricant oil, which concomitantly will improve the lubrication effects in the processing. In this study, the grinding experiment corroborated the effect of nano-particles in surface grinding. In addition, compared with other forms of lubrication, the results presented that the grinding force, the friction coefficient and specific grinding energy of MQL grinding have been significantly weakened, while G ratio greatly rose. These are attributed to the friction oil-film with excellent anti-friction and anti-wear performance, which is generated nano-particles at the wheel/workpiece interface. In this research, the cooling performance of nano-particle jet MQL was analyzed. Based on tests and experiments, the surface temperature was assayed from different methods, including flood lubricating oil, dry grinding, MQL grinding and nano-particle jet MQL grinding. Because of the outstanding heat transfer

Sparking-out optimization while surface grinding aluminum alloy 1933T2 parts using fuzzy logic

Science.gov (United States)

Soler, Ya I.; Salov, V. M.; Kien Nguyen, Chi

2018-03-01

The article presents the results of a search for optimal sparing-out strokes when surface grinding aluminum parts by high-porous wheels Norton of black silicon carbide 37C80K12VP using fuzzy logic. The topography of grinded surface is evaluated according to the following parameters: roughness – Ra, Rmax, Sm; indicators of flatness deviation – EFEmax, EFEa, EFEq; microhardness HV, each of these parameters is represented by two measures of position and dispersion. The simulation results of fuzzy logic in the Matlab medium establish that during the grinding of alloy 1933T2, the best integral performance evaluation of sparking-out was given to two double-strokes (d=0.827) and the worst – to three ones (d=0.405).

Determining the optimum process parameter for grinding operations using robust process

Energy Technology Data Exchange (ETDEWEB)

Neseli, Suley Man; Asilturk, Ilhan; Celik, Levent [Univ. of Selcuk, Konya (Turkmenistan)

2012-11-15

We applied combined response surface methodology (RSM) and Taguchi methodology (TM) to determine optimum parameters for minimum surface roughness (Ra) and vibration (Vb) in external cylindrical grinding. First, an experiment was conducted in a CNC cylindrical grinding machine. The TM using L{sup 27} orthogonal array was applied to the design of the experiment. The three input parameters were workpiece revolution, feed rate and depth of cut; the outputs were vibrations and surface roughness. Second, to minimize wheel vibration and surface roughness, two optimized models were developed using computer aided single objective optimization. The experimental and statistical results revealed that the most significant grinding parameter for surface roughness and vibration is workpiece revolution followed by the depth of cut. The predicted values and measured values were fairly close, which indicates 2 ( 94.99 R{sup 2Ra}=and 2 92.73) R{sup 2Vb}=that the developed models can be effectively used to predict surface roughness and vibration in the grinding. The established model for determination of optimal operating conditions shows that a hybrid approach can lead to success of a robust process.

Study on mineral processing technology for abrasive minerals

Energy Technology Data Exchange (ETDEWEB)

Hong, Seong Woong; Yang, Jung Il; Hwang, Seon Kook; Choi, Yeon Ho; Cho, Ken Joon; Shin, Hee Young [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

1995-12-01

Buyeo Materials in Buyeogun, Choongnam province is a company producing feldspar concentrate, but does not yet utilize the garnet as abrasive material and other useful heavy minerals wasted out from the process of feldspar ore. The purpose of this study is to develop technology and process for the recovery of garnet concentrate. As results, the garnet is defined as ferro manganese garnet. The optimum process for recovery of garnet concentrate is to primarily concentrate heavy minerals from tailings of feldspar processing. And secondly the heavy minerals concentrated is dried and separated garnet concentrate from other heavy minerals. At this time, the garnet concentrate is yield by 0.176%wt from 0.31%wt of heavy minerals in head ore. The garnet concentrate contains 33.35% SiO{sub 2}, 12.20% Al{sub 2}O{sub 3}, 28.47% Fe{sub 2}O{sub 3}, 11.96% MnO. As for utilization of abrasive materials, a fundamental data was established on technology of grinding and classification. (author). 13 refs., 47 figs., 24 tabs.

Selection of Levels of Dressing Process Parameters by Using TOPSIS Technique for Surface Roughness of En-31 Work piece in CNC Cylindrical Grinding Machine

Science.gov (United States)

Patil, Sanjay S.; Bhalerao, Yogesh J.

2017-02-01

Grinding is metal cutting process used for mainly finishing the automobile components. The grinding wheel performance becomes dull by using it most of times. So it should be reshaping for consistent performance. It is necessary to remove dull grains of grinding wheel which is known as dressing process. The surface finish produced on the work piece is dependent on the dressing parameters in sub-sequent grinding operation. Multi-point diamond dresser has four important parameters such as the dressing cross feed rate, dressing depth of cut, width of the diamond dresser and drag angle of the dresser. The range of cross feed rate level is from 80-100 mm/min, depth of cut varies from 10 - 30 micron, width of diamond dresser is from 0.8 - 1.10mm and drag angle is from 40o - 500, The relative closeness to ideal levels of dressing parameters are found for surface finish produced on the En-31 work piece during sub-sequent grinding operation by using Technique of Order Preference by Similarity to Ideal Solution (TOPSIS).In the present work, closeness to ideal solution i.e. levels of dressing parameters are found for Computer Numerical Control (CNC) cylindrical angular grinding machine. After the TOPSIS technique, it is found that the value of Level I is 0.9738 which gives better surface finish on the En-31 work piece in sub-sequent grinding operation which helps the user to select the correct levels (combinations) of dressing parameters.

Surface and subsurface cracks characteristics of single crystal SiC wafer in surface machining

Energy Technology Data Exchange (ETDEWEB)

Qiusheng, Y., E-mail: qsyan@gdut.edu.cn; Senkai, C., E-mail: senkite@sina.com; Jisheng, P., E-mail: panjisheng@gdut.edu.cn [School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou, 510006 (China)

2015-03-30

Different machining processes were used in the single crystal SiC wafer machining. SEM was used to observe the surface morphology and a cross-sectional cleavages microscopy method was used for subsurface cracks detection. Surface and subsurface cracks characteristics of single crystal SiC wafer in abrasive machining were analysed. The results show that the surface and subsurface cracks system of single crystal SiC wafer in abrasive machining including radial crack, lateral crack and the median crack. In lapping process, material removal is dominated by brittle removal. Lots of chipping pits were found on the lapping surface. With the particle size becomes smaller, the surface roughness and subsurface crack depth decreases. When the particle size was changed to 1.5µm, the surface roughness Ra was reduced to 24.0nm and the maximum subsurface crack was 1.2µm. The efficiency of grinding is higher than lapping. Plastic removal can be achieved by changing the process parameters. Material removal was mostly in brittle fracture when grinding with 325# diamond wheel. Plow scratches and chipping pits were found on the ground surface. The surface roughness Ra was 17.7nm and maximum subsurface crack depth was 5.8 µm. When grinding with 8000# diamond wheel, the material removal was in plastic flow. Plastic scratches were found on the surface. A smooth surface of roughness Ra 2.5nm without any subsurface cracks was obtained. Atomic scale removal was possible in cluster magnetorheological finishing with diamond abrasive size of 0.5 µm. A super smooth surface eventually obtained with a roughness of Ra 0.4nm without any subsurface crack.

The influence of grinding oil viscosity on grinding heat and burn damage in creep-feed grinding{copyright}

Energy Technology Data Exchange (ETDEWEB)

Zhen-Change Liu [Shandong Univ. of Technology, Jinan (China); Abe, Satoshi; Noda, Masahiro [Yushiro Chemical Industry Co. Ltd., Kanagawa (Japan)

1995-08-01

Grinding oils are widely used in precision grinding, such as tool grinding, thread grinding and gear grinding, during which processes grinding burn is the most prevalent damage affecting the integrity of ground surface. This paper discusses the influence of oil viscosity on grinding heat and burn damage in creep-feed-grinding. Experimental results indicated that, under lighter grinding conditions, the effects of oil viscosity was not observed, but under heavy grinding conditions grinding burn occurred when using low viscosity oil. When the viscosity of the oil was increased, grinding heat and burn damage tended to be reduced. As the viscosity was increased to a certain level, grinding burn reduction, by further increasing the viscosity, became less while other problems such as much higher oil pump noise and reduced oil flow occurred. It is clear that a viscosity limit exists for given grinding conditions. 5 refs., 4 figs., 3 tabs.

Method for thinning specimen

Science.gov (United States)

Follstaedt, David M.; Moran, Michael P.

2005-03-15

A method for thinning (such as in grinding and polishing) a material surface using an instrument means for moving an article with a discontinuous surface with an abrasive material dispersed between the material surface and the discontinuous surface where the discontinuous surface of the moving article provides an efficient means for maintaining contact of the abrasive with the material surface. When used to dimple specimens for microscopy analysis, a wheel with a surface that has been modified to produce a uniform or random discontinuous surface significantly improves the speed of the dimpling process without loss of quality of finish.

Precision Surface Grinding of Silicon Carbide

Directory of Open Access Journals (Sweden)

Mohamed Konneh

2016-12-01

Full Text Available Silicon carbide (SiC is well known for its excellent material properties, high durability, high wear resistance, light weight and extreme hardness. Among the engineering applications of this material, it is an excellent candidate for optic mirrors used in an Airbone Laser (ABL device. However, the low fracture toughness and extreme brittleness characteristics of SiC are predominant factors for its poor machinability. This paper presents surface grinding of SiC using diamond cup wheels to assess the performance of diamond grits with respect to the roughness produced on the machined surfaces and also the morphology of the ground work-piece. Resin bonded diamond cup wheels of grit sizes 46 µm, 76 µm and 107 µm; depth of cut of 10 µm, 20 µm and 30 µm; and feed rate of 2 mm/min, 12 mm/min and 22 mm/min were used during this machining investigation. It has been observed that the 76 grit performs better in terms of low surface roughness value and morphology.

Grinding behavior and surface appearance of (TiCp + TiBw/Ti-6Al-4V titanium matrix composites

Directory of Open Access Journals (Sweden)

Ding Wenfeng

2014-10-01

Full Text Available (TiCp + TiBw/Ti-6Al-4V titanium matrix composites (PTMCs have broad application prospects in the aviation and nuclear field. However, it is a typical difficult-to-cut material due to high hardness of the reinforcements, high strength and low thermal conductivity of Ti-6Al-4V alloy matrix. Grinding experiments with vitrified CBN wheels were conducted to analyze comparatively the grinding performance of PTMCs and Ti-6Al-4V alloy. Grinding force and force ratios, specific grinding energy, grinding temperature, surface roughness, ground surface appearance were discussed. The results show that the normal grinding force and the force ratios of PTMCs are much larger than that of Ti-6Al-4V alloy. Low depth of cut and high workpiece speed are generally beneficial to achieve the precision ground surface for PTMCs. The hard reinforcements of PTMCs are mainly removed in the ductile mode during grinding. However, the removal phenomenon of the reinforcements due to brittle fracture still exists, which contributes to the lower specific grinding energy and grinding temperature of PTMCs than Ti-6Al-4V alloy.

Sol-gel processes and materials. January 1970-August 1988 (Citations from the US Patent data base). Report for January 1970-August 1988

International Nuclear Information System (INIS)

1988-08-01

This bibliography contains citations of selected patents concerning Sol-Gel processes and Sol-Gel derived materials and products. Selected patents include Sol-Gel compositions, ceramic and refractory materials, fabrication of silica glass, cataylsts and catalyst supports, nuclear fuels preparation, abrasives for grinding wheels, Sol-Gel production of microspheres, Sol-Gel thin films and coatings, photographic materials, and dental materials. (Contains 71 citations fully indexed and including a title list.)

Nanofluid as coolant for grinding process: An overview

Science.gov (United States)

Kananathan, J.; Samykano, M.; Sudhakar, K.; Subramaniam, S. R.; Selavamani, S. K.; Manoj Kumar, Nallapaneni; Keng, Ngui Wai; Kadirgama, K.; Hamzah, W. A. W.; Harun, W. S. W.

2018-04-01

This paper reviews the recent progress and applications of nanoparticles in lubricants as a coolant (cutting fluid) for grinding process. The role of grinding machining in manufacturing and the importance of lubrication fluids during material removal are discussed. In grinding process, coolants are used to improve the surface finish, wheel wear, flush the chips and to reduce the work-piece thermal deformation. The conventional cooling technique, i.e., flood cooling delivers a large amount of fluid and mist which hazardous to the environment and humans. Industries are actively looking for possible ways to reduce the volume of coolants used in metal removing operations due to the economical and ecological impacts. Thus as an alternative, an advanced cooling technique known as Minimum Quantity Lubrication (MQL) has been introduced to the enhance the surface finish, minimize the cost, to reduce the environmental impacts and to reduce the metal cutting fluid consumptions. Nanofluid is a new-fangled class of fluids engineered by dispersing nanometre-size solid particles into base fluids such as water, lubrication oils to further improve the properties of the lubricant or coolant. In addition to advanced cooling technique review, this paper also reviews the application of various nanoparticles and their performance in grinding operations. The performance of nanoparticles related to the cutting forces, surface finish, tool wear, and temperature at the cutting zone are briefly reviewed. The study reveals that the excellent properties of the nanofluid can be beneficial in cooling and lubricating application in the manufacturing process.

Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

International Nuclear Information System (INIS)

Ding, W.F.; Xu, J.H.; Shen, M.; Su, H.H.; Fu, Y.C.; Xiao, B.

2006-01-01

In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system

Cleaning, abrasion, and polishing effect of novel perlite toothpaste abrasive.

Science.gov (United States)

Wang, Bo

2013-01-01

This study was intended to optimize perlite particle size and morphology for better tooth cleaning and lower tooth abrasion, and to evaluate the performance of a whitening toothpaste containing the optimized perlite abrasive for tooth cleaning, abrasion, and polishing. Perlite toothpaste abrasive samples were prepared by air classifying a commercial expanded perlite product. The tooth cleaning and abrasion properties for these classified perlite samples were reported via the pellicle cleaning ratio (PCR) and relative dentin abrasion (RDA). Performance of the whitening toothpaste containing the optimized perlite abrasive in tooth cleaning, polishing, and abrasion was evaluated against a widely used synthetic high-cleaning silica. Air classification removes large perlite particles and also physically changes perlite particle morphology from mostly three dimensional and angular particles to mainly two dimensional and platy particles. All the classified samples show good tooth cleaning effect, but tooth abrasion decreases significantly with decreasing particle size. Compared to high-cleaning silica whitening toothpaste, the whitening toothpaste containing the optimized perlite abrasive (PerlClean) is slightly better at tooth cleaning, lower in tooth abrasion, and significantly better at tooth polishing. Fine platy perlite particles are effective in tooth cleaning with low tooth abrasion. The enhanced performance of optimized perlite toothpaste abrasive compared to high-cleaning silica in a whitening toothpaste is attributed to the optimized particle size distribution and the unique platy particle geometry.

modeling grinding modeling grinding processes as micro processes

African Journals Online (AJOL)

eobe

industrial precision grinding processes are cylindrical, center less and ... Several model shave been proposed and used to study grinding ..... grinding force for the two cases were 9.07237N/mm ..... International Journal of Machine Tools &.

Impact Capacity Reduction in Railway Prestressed Concrete Sleepers with Surface Abrasions

Science.gov (United States)

Ngamkhanong, Chayut; Li, Dan; Kaewunruen, Sakdirat

2017-10-01

Railway sleepers (also called ‘railroad tie’ in North America) embedded in ballasted railway tracks are a main part of railway track structures. Its important role is to transfer the loads evenly from the rails to a wider area of ballast bed and to secure rail gauge and enable safe passages of rolling stocks. By nature, railway infrastructure is nonlinear, evidenced by its behaviours, geometry and alignment, wheel-rail contact and operational parameters such as tractive efforts. Based on our critical review, the dynamic behaviour of railway sleepers has not been fully investigated, especially when the sleepers are deteriorated by excessive wears. In fact, the ballast angularity causes differential abrasions on the soffit or bottom surface of sleepers (especially at railseat zone). Furthermore, in sharp curves and rapid gradient change, longitudinal and lateral dynamics of rails increase the likelihood of railseat abrasions in concrete sleepers due to the unbalanced loading conditions. This paper presents a structural capacity of concrete sleepers under dynamic transient loading. The modified compression field theory for ultimate strength design of concrete sleepers under impact loading will be highlighted in this study. The influences of surface abrasions, including surface abrasion and soffit abrasion, on the dynamic behaviour of prestressed concrete sleepers, are firstly highlighted. The outcome of this study will improve the rail maintenance and inspection criteria in order to establish appropriate and sensible remote track condition monitoring network in practice. Moreover, this study will also improve the understanding of the fundamental dynamic behaviour of prestressed concrete sleepers with surface abrasions. The insight into these behaviours will not only improve safety and reliability of railway infrastructure but will enhance the structural safety of other concrete structures.

A mathematical model for surface roughness of fluidic channels produced by grinding aided electrochemical discharge machining (G-ECDM

Directory of Open Access Journals (Sweden)

Ladeesh V. G.

2017-01-01

Full Text Available Grinding aided electrochemical discharge machining is a hybrid technique, which combines the grinding action of an abrasive tool and thermal effects of electrochemical discharges to remove material from the workpiece for producing complex contours. The present study focuses on developing fluidic channels on borosilicate glass using G-ECDM and attempts to develop a mathematical model for surface roughness of the machined channel. Preliminary experiments are conducted to study the effect of machining parameters on surface roughness. Voltage, duty factor, frequency and tool feed rate are identified as the significant factors for controlling surface roughness of the channels produced by G-ECDM. A mathematical model was developed for surface roughness by considering the grinding action and thermal effects of electrochemical discharges in material removal. Experiments are conducted to validate the model and the results obtained are in good agreement with that predicted by the model.

Grindability of alpha-case formed on cast titanium.

Science.gov (United States)

Koike, Marie; Jacobson, David; Chan, Kwai S; Okabe, Toru

2009-09-01

The hardened alpha-case (alpha-case) layer inevitably forms on the surface of titanium castings when prepared by investment casting. Because the hardness of the alpha-case is incomparable to that of the interior structure, the perception exists that the alpha-case is difficult to remove during cutting, grinding and polishing. Grindability (ease of grinding) of cast cpTi and cast Ti-6Al-4V was evaluated by grinding cast specimens incrementally using a SiC abrasive wheel. The present study revealed that the presence of the brittle alpha-case with lower fracture toughness is beneficial in grinding titanium. The alpha-case on the ductile cpTi can be ground much easier than its bulk interior structure. In less ductile Ti-6Al-4V, the grinding rate is much higher than that of cpTi, and the alpha-case and its interior structure are at similar levels since the fracture toughness of its alpha-case and the bulk material is not large enough.

Performance tests of an abrasive cut-off systems for the finishing of high-precision casts

OpenAIRE

A. Fedoryszyn; W. T. Meksa; G. Woźnicki

2008-01-01

The paper summarizes the performance data of a newly designed and engineered grinding and cut-off system. The machine is used for separation of models manufactured by the investment casting method. The machine comprises the following units:- base supporting other assemblies and elements: abrasive disc holder and drives; this solution enables an easy replacement and access to holding elements while a belt transmission allows the disc rpm to be varied,- mechanism moving the spindle in the horiz...

Performance tests of an abrasive cut-off systems for the finishing of high-precision casts

Directory of Open Access Journals (Sweden)

A. Fedoryszyn

2008-10-01

Full Text Available The paper summarizes the performance data of a newly designed and engineered grinding and cut-off system. The machine is used forseparation of models manufactured by the investment casting method. The machine comprises the following units:- base supporting other assemblies and elements: abrasive disc holder and drives; this solution enables an easy replacement and access toholding elements while a belt transmission allows the disc rpm to be varied,- mechanism moving the spindle in the horizontal, hence the abrasive disc position with respect to the batch can be precisely controlled,depending on the cast position and their shape,- holding and positioning-control of the batch to enable the fore and aft movements and rotations,- guide systems ensuring the travel of the batch in the specified direction and adjusting the travel speed to the required cutting rate,- centering, control, exhaust system, housing.Extensive tests were performed, including the tests of operating parameters of abrasive discs depending on the cast material, cyclograms ofthe applied treatment are obtained accordingly.

Performance tests of an abrasive cut-off systems for the finishing of high-precision casts

Directory of Open Access Journals (Sweden)

A. Fedoryszyn

2008-07-01

Full Text Available The paper summarizes the performance data of a newly designed and engineered grinding and cut-off system. The machine is used for separation of models manufactured by the investment casting method. The machine comprises the following units:- base supporting other assemblies and elements: abrasive disc holder and drives; this solution enables an easy replacement and access to holding elements while a belt transmission allows the disc rpm to be varied,- mechanism moving the spindle in the horizontal, hence the abrasive disc position with respect to the batch can be precisely controlled, depending on the cast position and their shape,- holding and positioning-control of the batch to enable the fore and aft movements and rotations,- guide systems ensuring the travel of the batch in the specified direction and adjusting the travel speed to the required cutting rate,- centering, control, exhaust system, housingExtensive tests were performed, including the tests of operating parameters of abrasive discs depending on the cast material, cyclograms of the applied treatment are obtained accordingly.

Testing of abrasion materials

International Nuclear Information System (INIS)

Hummert, G.

1983-01-01

A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.) [de

Effects of different cutting strategies on G-ratio in through-feed center-less grinding

Directory of Open Access Journals (Sweden)

Alessandro Rascalha

2017-02-01

Full Text Available Grinding is the main manufacturing process used in finishing operations. Center-less grinding is widely used in the production of auto parts e.g. roller bearings, valve stem and stem of shock absorbers. Center-less grinding is used in large-scale production due to shorter time and higher flexibility. However, the set-up of the grinder is complex and slow, and depends on the operators’ ability. The choice of the best parameters in the process is important to define exactly the cutting strategy and to optimize the process. Current study analyzes the input parameters: feed rate and type of materials on the responses G-ratio, surface roughness, and roundness. Thus, stems of shock absorbers were used as work pieces on the shop floor. Cutting speed and grinding wheel type were constant. The input parameters comprised feed rate and type of materials (1025 and 1045. Responses were surface roughness, roundness error and G-ratio. Results demonstrated that the kinds of tested material was the parameter that most influenced G-ratio and surface roughness. Moreover, feed rate had little influence on the quality of the work pieces, mainly on roundness error.

Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

Directory of Open Access Journals (Sweden)

Hemanth Rajashekaraiah

2014-01-01

Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

Modeling and optimization of cylindrical grinding of Al/SiC composites using genetic algorithms

OpenAIRE

Thiagarajan, C.; Sivaramakrishnan, R.; Somasundaram, S.

2012-01-01

The Al/SiC composites have received more commercial attention than other kinds of Metal Matrix Composites (MMCs) due to their high performance. However, a continuing problem with MMCs is that they are difficult to machine, due to the hardness and abrasive nature of the SiC particles. Grinding is often the method of choice for machining Al/SiC composites to acquire high dimensional accuracy and surface finish in large scale production. Based on the full factorial design (3(4)), a total of 81 e...

Surface integrity of GH4169 affected by cantilever finish grinding and the application in aero-engine blades

Directory of Open Access Journals (Sweden)

Li Xun

2015-10-01

Full Text Available GH4169 is the main material for aero-engine blades and integrated blisks. Because GH4169 has a poor milling performance, the profile precision and surface integrity of blades and integrated blisks are difficult to be met by utilizing the conventional milling process, which directly influence the global performance and reliability of aero-engines. Through grinding experiments on parameters and surface integrity optimization, the helical cantilever grinding process utilizing a 300# CBN RB wheel is presented and applied in finish machining of GH4169 blades. The profile errors of the blade surface are within ±0.01 mm, the roughness is less than 0.4 μm, the residual compressive stresses and the hardening rate are appropriate, there are no phenomena of burr and smearing with the grinding chips, and the leading/trailing edge can be smoothly connected with the suction/pressure surface. All the experimental results indicate that this grinding process is greatly suitable for the profile finish machining of GH4169 blades.

Tool grinding machine

Science.gov (United States)

Dial, Sr., Charles E.

1980-01-01

The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thickness may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

The Comparative Analysis and Evaluation of Ecological Characteristics of Drum and Disk Wheel Brakes

Directory of Open Access Journals (Sweden)

Aleksandr Revin

2011-04-01

Full Text Available It is well-known that automobile transport as well as industry are the main sources of air pollution. In addition to exhaust gases, the flow of traffic releases a cloud of dust, consisting of over 60% of micro- and ultramicroscopic particles with radius of 10.0–0.25 µm, which are formed due to wheel abrasion (caused by the road grip of a tyre and the use of the brake blocks (in braking. The products formed in the process of wearing of the wheel brake pads are also the sources of the mass of fine dispersed particles over an urban highway. The authors analyse and evaluate ecological characteristics of drum and disk wheel brakes of vehicles.Article in Russian

Grinding in lead-zinc concentrator Sasa – choice between different grinding media

OpenAIRE

Krstev, Boris

2004-01-01

In this paper will be present result obtained from investigation in the grinding circuit of the lead-zinc concentrator Sasa,using differen grindng media: • Litzkhun-Niederwipper Forged Steel grinding balls; • GSI LUCCHINI Moly-Cop Forged Steel grinding balls; • Cast steel grinding balls from Ukraina and Bulgaria; In the same time will be shown comparation between obtained parameters using different grinding balls specially: • Capacity of the grinding mill; • Particle size; ...

The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

DEFF Research Database (Denmark)

Lindvall, F.; Bergström, J.; Krakhmalev, P.

2010-01-01

The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface ...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear....

Abrasion Resistance of Nano Silica Modified Roller Compacted Rubbercrete: Cantabro Loss Method and Response Surface Methodology Approach

Science.gov (United States)

Adamu, Musa; Mohammed, Bashar S.; Shafiq, Nasir

2018-04-01

Roller compacted concrete (RCC) when used for pavement is subjected to skidding/rubbing by wheels of moving vehicles, this causes pavement surface to wear out and abrade. Therefore, abrasion resistance is one of the most important properties of concern for RCC pavement. In this study, response surface methodology was used to design, evaluate and analyze the effect of partial replacement of fine aggregate with crumb rubber, and addition of nano silica on the abrasion resistance of roller compacted rubbercrete (RCR). RCR is the terminology used for RCC pavement where crumb rubber was used as partial replacement to fine aggregate. The Box-Behnken design method was used to develop the mixtures combinations using 10%, 20%, and 30% crumb rubber with 0%, 1%, and 2% nano silica. The Cantabro loss method was used to measure the abrasion resistance. The results showed that the abrasion resistance of RCR decreases with increase in crumb rubber content, and increases with increase in addition of nano silica. The analysis of variance shows that the model developed using response surface methodology (RSM) has a very good degree of correlation, and can be used to predict the abrasion resistance of RCR with a percentage error of 5.44%. The combination of 10.76% crumb rubber and 1.59% nano silica yielded the best combinations of RCR in terms of abrasion resistance of RCR.

Temperature of Heating and Cooling of Massive, Thin, and Wedge-Shaped Plates from Hard-to-Machine Steels During Their Grinding

Science.gov (United States)

Dement‧ev, V. B.; Ivanova, T. N.; Dolginov, A. M.

2017-01-01

Grinding of flat parts occurs by solid abrasive particles due to the physicomechanical process of deformation and to the action of a process liquid at high temperatures in a zone small in volume and difficult for observation. The rate of heating and cooling depends on the change in the intensity of the heat flux and in the velocity and time of action of the heat source. A study has been made of the regularities of the influence of each of these parameters on the depth and character of structural transformations during the grinding of flat parts from hard-to-machine steels. A procedure to calculate temperature in grinding massive, thin, and wedge-shaped parts has been developed with account taken of the geometric and thermophysical parameters of the tool and the treated part, and also of cutting regimes. The procedure can be used as a constituent part in developing a system for automatic design of the technological process of grinding of flat surfaces. A relationship between the temperature in the grinding zone and the regimes of treatment has been established which makes it possible to control the quality of the surface layer of massive, thin, and wedge-shaped plates from hard-to-machine steels. The rational boundaries of shift of cutting regimes have been determined.

Effects of small-grit grinding and glazing on mechanical behaviors and ageing resistance of a super-translucent dental zirconia.

Science.gov (United States)

Lai, Xuan; Si, Wenjie; Jiang, Danyu; Sun, Ting; Shao, Longquan; Deng, Bin

2017-11-01

The purpose of this study is to elucidate the effects of small-grit grinding on the mechanical behaviors and ageing resistance of a super-translucent dental zirconia and to investigate the necessity of glazing for the small-grit ground zirconia. Small-grit grinding was performed using two kinds of silicon carbide abrasive papers. The control group received no grinding. The unground surfaces and the ground surfaces were glazed by an experienced dental technician. Finally, the zirconia materials were thermally aged in water at 134°C for 5h. After aforementioned treatments, we observed the surface topography and the microstructures, and measured the extent of monoclinic phase, the nano-hardness and nano-modulus of the possible transformed zone and the flexural strength. Small-grit grinding changed the surface topography. The zirconia microstructure did not change obviously after surface treatments and thermal ageing; however, the glaze in contact with zirconia showed cracks after thermal ageing. Small-grit grinding did not induce a phase transformation but improved the flexural strength and ageing resistance. Glazing prevented zirconia from thermal ageing but severely diminished the flexural strength. The nano-hardness and nano-modulus of the surface layer were increased by ultrafine grinding. The results suggest that small-grit grinding is beneficial to the strength and ageing resistance of the super-translucent dental zirconia; however, glazing is not necessary and even impairs the strength for the super-translucent dental zirconia. This study is helpful to the researches about dental grinding tools and maybe useful for dentists to choose reasonable zirconia surface treatments. Copyright © 2017 Elsevier Ltd. All rights reserved.

Limpeza da superfície de corte de rebolos por um sistema de ar comprimido na retificação cilíndrica externa de mergulho de materiais cerâmicos refrigerados com a técnica da mínima quantidade de lubrificante (MQL Grinding wheel surface cleaning using a compressed air system, in external plunge grinding of ceramics using the minimum quantity lubricant (MQL technique

Directory of Open Access Journals (Sweden)

E. C. Bianchi

2012-06-01

to diminish the amounts applied, due to some problems it may cause. The cost of the final product enhances considerably with the application of cutting fluids; they are environmentally hazardous substances, and the cause of many illnesses to the people involved. In this case, industries, universities and research centers are prompted to research alternative methods which are less harmful to the environment. Between these arises the minimum quantity lubricant (MQL technique, however having also its disadvantages, like the formation of a grout on wheel surface, which generates higher surface roughness on the workpiece. Aiming to minimize the problems concerning this grout, compressed air jets can be applied in order to clean the abrasive tool, which is the subject of the present work. This study aims to analyze some output variables of the external plunge grinding as surface roughness and roundness errors. Using the obtained results, it is intended to study MQL technique, aiming its improvement through the surface cleaning of the grinding wheel by compressed air jets.

Conduit grinding apparatus

Science.gov (United States)

Nachbar, Henry D.; Korytkowski, Alfred S.

1991-01-01

A grinding apparatus for grinding the interior portion of a valve stem receiving area of a valve. The apparatus comprises a faceplate, a plurality of cams mounted to an interior face of the faceplate, a locking bolt to lock the faceplate at a predetermined position on the valve, a movable grinder and a guide tube for positioning an optical viewer proximate the area to be grinded. The apparatus can either be rotated about the valve for grinding an area of the inner diameter of a valve stem receiving area or locked at a predetermined position to grind a specific point in the receiving area.

Single Side Electrolytic In-Process Dressing (ELID) Grinding with Lapping Kinematics of Silicon Carbide

Science.gov (United States)

Khoshaim, Ahmed Bakr

The demand for Silicon Carbide ceramics (SiC) has increased significantly in the last decade due to its reliable physical and chemical properties. The silicon carbide is widely used for aerospace segments in addition to many uses in the industry. Sometimes, a single side grinding is preferable than conventional grinding, for it has the ability to produce flat ceramics. However, the manufacturing cost is still high because of the high tool wear and long machining time. Part of the solution is to use electrolytic in process dressing (ELID) to reduce the processing time. The study on ELID single side grinding of ceramics has never been attempted before. The study involves four variables with three levels each. One of the variables, which is the eccentricity, is being investigated for the first time on ceramics. A full factorial design, for both the surface roughness and material removal rate, guides to calculate mathematical models that can predict future results. Three grinding wheel mesh sizes are used. An investigation of the influence of different grain size on the results can then be evaluated. The kinematics of the process was studied based on eccentricity in order to optimize the pattern of the diamond grains. The experiment is performed with the assist of the proposed specialized ELID fluid, TRIM C270E.

Improved tool grinding machine

Science.gov (United States)

Dial, C.E. Sr.

The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thicknesses may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

Directory of Open Access Journals (Sweden)

Zhang Dongkun

2015-04-01

Full Text Available Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication (MQL, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%, respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%, and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS2, carbon nanotube (CNT, and ZrO2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS2 nanoparticle was only 32.7 J/mm3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore, the role of MoS2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS2 volume concentrations of 1%, 2%, and 3% were used. Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS2 nanoparticle volume concentration increased. Satisfactory grinding surface lubrication effects were obtained with 2% MoS2 nanoparticle volume concentration.

円筒プランジ研削過程の解析 : 研削砥石接触剛性の一考察

OpenAIRE

小尾, 誠; 熊谷, 俊司; 安原, 和彦; 岩里, 茂

1989-01-01

The grinding wheel elasticity should be considered as one of factors which cause the grinding un-removal. Thus, it has been investigated by many researchers. But the many of these studies have considered the grinding wheels static. In this paper, the grinding wheel elasticity and its rigidity are considered as the grinding condition experimentally and theoretically. The main results are : 1) The rigidity of a grinding wheel in the grinding state is larger than in the static state and as the v...

Sol-gel processes and materials. November 1971-October 1989 (Citations from the US Patent data base). Report for November 1971-October 1989

International Nuclear Information System (INIS)

1990-01-01

This bibliography contains citations of selected patents concerning sol-gel processes and sol-gel derived materials and products. Selected patents include sol-gel compositions, ceramic and refractory materials, fabrication of silica glass, sol-gel thin films and coatings, transparent inorganic oxide glass, luminescent quartz glass, cataylsts and catalyst supports, nuclear fuels preparation, abrasives for grinding wheels, sol-gel production of microspheres, alumina composites, photographic materials, and dental materials. (This updated bibliography contains 120 citations, 12 of which are new entries to the previous edition.)

Sol-gel processes and materials. January 1970-August 1989 (Citations from the US Patent data base). Report for January 1970-August 1989

International Nuclear Information System (INIS)

1989-09-01

This bibliography contains citations of selected patents concerning Sol-Gel processes and Sol-Gel derived materials and products. Selected patents include Sol-Gel compositions, ceramic and refractory materials, fabrication of silica glass, Sol-Gel thin films and coatings, transparent inorganic oxide glass, luminescent quartz glass, cataylsts and catalyst supports, nuclear fuels preparation, abrasives for grinding wheels, Sol-Gel production of microspheres, alumina composites, photographic materials, and dental materials. (This updated bibliography contains 108 citations, 37 of which are new entries to the previous edition.)

Air Abrasion

Science.gov (United States)

... Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air ... will perform any procedures that use air-abrasion technology. Ask your dentist if he or she uses ...

The study of grinding patterns and factors influencing the grinding areas during sleep bruxism.

Science.gov (United States)

Tao, Jianxiang; Liu, Weicai; Wu, Junhua; Zhang, Xuying; Zhang, Yongting

2015-10-01

The purpose of this study is to investigate the grinding patterns and discuss the factors influencing the position relationship between intercuspal position (ICP) and grinding area during sleep bruxism. Lateral condylar inclination, inclination of lateral incisal path and freedom in long centric of thirty subjects were measured. The grinding patterns during sleep bruxism were recorded with a bruxism recording device, BruxChecker. The position relationship between ICP and the grinding area was examined. Spearman's rank correlation coefficient was used for correlation analysis between grinding area and free factors (grinding patterns, freedom in long centric and discrepancy between lateral condylar inclination and inclination of lateral incisal path). All 12 subjects with 0mm-freedom in long centric exhibited that ICP of both sides located within the grinding areas. 4 subjects showed that ICP of both sides located outside the grinding areas. There is a significant correlation between 0mm-freedom in long centric and ICP within the grinding areas (p grinding area. Copyright © 2015 Elsevier Ltd. All rights reserved.

Effect of grinding on the fatigue life of titanium alloy (5 Al-2.5 Sn) under dry and wet conditions

Science.gov (United States)

Rangaswamy, Partha; Terutung, Hendra; Jeelani, Shaik

1989-01-01

The principal factors in the performance of aerospace materials are strength-to-weight ratio, fatigue life, fracture toughness, survivability and, of course, reliability. Machining processes and, in particular, grinding under adverse conditions have been found to cause damage to surface integrity and affect the residual stress distribution in the surface and subsurface region. These effects have a direct bearing on the fatigue life. In this investigation the effects of grinding conditions on the fatigue life of Titanium 5 Al-2.5Sn were studied. This alloy is used in ground form in the manufacturing of some critical components in the space shuttle's main engine. It is essential that materials for such applications be properly characterized for use in severe service conditions. Flat sub-size specimens 0.1 inch thick were ground on a surface grinding machine equipped with a variable speed motor at speeds of 2000 to 6000 rpm using SiC wheels of grit sizes 60 and 120. The grinding parameters used in this investigation were chosen from a separate study. The ground specimens were then fatigued at a selected stress and the resulting lives were compared with that of the virgin material. The surfaces of the specimens were examined under a scanning electron microscope, and the roughness and hardness were measured using a standard profilometer and microhardness tester, respectively. The fatigue life of the ground specimens was found to decrease with the increase in speed for both dry and wet conditions. The fatigue life of specimens ground under wet conditions showed a significant increase at the wheel speed of 2000 rpm for both the grit sizes and thereafter decreased with increase profilometry, microhardness measurements and scanning electron microscopic examination.

Study of the rheological properties and the finishing behavior of abrasive gels in abrasive flow machining

Energy Technology Data Exchange (ETDEWEB)

Wang, A. C.; Liu, C. H.; Liang, K. Z.; Pai, S. H. [Ching Yun University, Taipei (China)

2007-10-15

Abrasive flow machining (AFM) is an effective method to finish the smooth surface in the complex holes. Abrasive media are key elements which dominate the polished results in AFM. But it is hard to develop the machining model of these abrasive gels because of its complicated mechanism. In this research, a non-Newtonian flow is used to set up the abrasive mechanism of the abrasive media in AFM. Power law is a main equation of the non-Newtonian flow to describe the motion of the abrasive media. Viscosities vs. shear rates of different abrasive gels are used to establish the power law in CFD-ACE{sup +} software first. And the working parameters of AFM were applied as input to study the properties of the abrasive gels in AFM. Finally, the relationships between the simulations and the experiments were found. And the abrasive mechanism of the abrasive gels was set up in AFM. The simulated results show that the abrasive gel with high viscosity can entirely deform in the complex hole than the abrasive gel with low viscosity. And the abrasive gel with high viscosity generates a larger shear force than the abrasive gel with low viscosity in the same area. Moreover, the strain rate is seriously changed when the abrasive gel cross over the narrow cross-section of the complex hole. It also means that abrasive gel will produce large finish force in that area. And these results indeed consist with the experiments in AFM.

Modeling of traction-coupling properties of wheel propulsor

Science.gov (United States)

Sakhapov, R. L.; Nikolaeva, R. V.; Gatiyatullin, M. H.; Makhmutov, M. M.

2017-12-01

In conditions of operation of aggregates on soils with low bearing capacity, the main performance indicators of their operation are determined by the properties of retaining the functional qualities of the propulsor. Therefore, the parameters of the anti-skid device can not be calculated by only one criterion. The equipment of propellers with anti-skid devices, which allow to reduce the compaction effect of the propulsion device on the soil, seems to be a rational solution to the problem of increasing traction and coupling properties of the driving wheels. The mathematical model is based on the study of the interaction of the driving wheel with anti-skid devices and a deformable bearing surface, which takes into account the wheel diameter, skid coefficient, the parameters of the anti-skid device, the physical and mechanical properties of the soil. As a basic mathematical model that determines the dependence of the coupling properties on the wheel parameters, the model obtained as a result of integration and reflecting the process of soil deformation from the shear stress is adopted. The total value of the resistance forces will determine the force of the hitch pressure on the horizontal soil layers, and the value of its deformation is the degree of wheel slippage. When the anti-skid devices interact with the soil, the traction capacity of the wheel is composed of shear forces, soil shear and soil deformation forces with detachable hooks. As a result of the interaction of the hook with the soil, the latter presses against the walls of the hook with the force equal to the sum of the hook load and the resistance to movement. During operation, the linear dimensions of the hook will decrease, which is not taken into account by the safety factor. Abrasive wear of the thickness of the hook is approximately proportional to the work of friction caused by the movement of the hook when inserted into the soil and slipping the wheel.

Technological capabilities of increasing surface quality of workpieces made of titanium alloy VT22 and stability of surface grinding

Science.gov (United States)

Soler, Ya I.; Salov, V. M.; Mai, D. S.

2018-03-01

Surface grinding of flat workpieces made of alloy VT22 was conducted by the periphery of a highly porous wheel (HPW) from cubic boron nitride CBN30 B107 100 OV K27 КF40 with three processing techniques (ij). They are 10 - cross-feed per stroke, HPW cutting into a workpiece changes alternately from up to down; 12 – cross-feed per double stroke during the up HPW cutting-in at the working stroke; 22 – cross-feed per double stroke during the down HPW cutting-in at the working stroke. With the involvement of artificial neural network models, it was revealed that to improve the quality of surfaces and stability of its formation, grinding should be conducted if ij = 12.

Reduced abrasion drilling fluid

NARCIS (Netherlands)

2010-01-01

A reduced abrasion drilling fluid system and method of drilling a borehole by circulating the reduced abrasion drilling fluid through the borehole is disclosed. The reduced abrasion drilling fluid comprises a drilling fluid, a first additive and a weighting agent, wherein the weighting agent has a

Reduced abrasion drilling fluid

NARCIS (Netherlands)

2012-01-01

A reduced abrasion drilling fluid system and method of drilling a borehole by circulating the reduced abrasion drilling fluid through the borehole is disclosed. The reduced abrasion drilling fluid comprises a drilling fluid, a first additive and a weighting agent, wherein the weighting agent has a

Comparison of Grinding Characteristics of Converter Steel Slag with and without Pretreatment and Grinding Aids

Directory of Open Access Journals (Sweden)

Jihui Zhao

2016-10-01

Full Text Available The converter steel slag cannot be widely used in building materials for its poor grindability. In this paper, the grinding characteristics of untreated and pretreated (i.e., magnetic separation steel slag were compared. Additionally, the grinding property of pretreated steel slag was also studied after adding grinding aids. The results show that the residues (i.e., oversize substance that passed a 0.9 mm square-hole screen can be considered as the hardly grinding phases (HGP and its proportion is about 1.5%. After the initial 20 min grinding, the RO phase (RO phase is a continuous solid solution which is composed of some divalent metal oxides, such as FeO, MgO, MnO, CaO, etc., calcium ferrite, and metallic iron phase made up most of the proportion of the HGP, while the metallic iron made up the most component after 70 min grinding. The D50 of untreated steel slag could only reach 32.89 μm after 50 min grinding, but that of pretreated steel slag could reach 18.16 μm after the same grinding time. The grinding efficiency of steel slag was obviously increased and the particle characteristics were improved after using grinding aids (GA, especially the particle proportions of 3–32 μm were obviously increased by 7.24%, 7.22%, and 10.63% after 40 min, 50 min, and 60 min grinding, respectively. This is mainly because of the reduction of agglomeration and this effect of GA was evidenced by SEM (scanning electron microscope images.

Synthesis CNTs Particle Based Abrasive Media for Abrasive Flow Machining Process

International Nuclear Information System (INIS)

Kumar, Sonu; Walia, R.S; Dhull, S.; Murtaza, Q.; Tyagi, P. K.

2016-01-01

Abrasive flow machining (AFM) is a modem fine finishing process used for intricate and internal finishing of components or parts. It is based on flowing of viscoelastic abrasive media over the surface to be fine finished. The abrasive media is the important parameter in the AFM process because of its ability to accurately abrade the predefined area along it flow path. In this study, an attempt is made to develop a new abrasive, alumina with Carbon nanotubes (CNTs) in viscoelastic medium. CNT s in house produced through chemical vapour deposition technique and characterize through TEM. Performance evaluation of the new abrasive media is carried out by increasing content of CNT s with fixed extrusion pressure, viscosity of media and media flow rate as process parameters and surface finish improvement and material removal as process responses in AFM setup. Significantly improvement has been observed in material removal and maximum improvement of 100% has been observed in the surface finish on the inner cylindrical surface of the cast iron work piece. (paper)

Grinding mechanism of zirconia toughened alumina

International Nuclear Information System (INIS)

Tsukuda, A.; Kondo, Y.; Yokota, K.

1998-01-01

In the grinding process, physical properties of ceramics affect both grinding mechanism and quality of ground surface. In this study we focused on fracture toughness of ceramics and the effect on grinding. A grinding test was carried out by single point grinding for ten different zirconia toughened alumina ceramics with different monoclinic zirconia contents. Effects of zirconia contents on the grinding mechanism and crack initiation were discussed. Copyright (1998) AD-TECH - International Foundation for the Advancement of Technology Ltd

Machining with abrasives

CERN Document Server

Jackson, Mark J

2011-01-01

Abrasive machining is key to obtaining the desired geometry and surface quality in manufacturing. This book discusses the fundamentals and advances in the abrasive machining processes. It provides a complete overview of developing areas in the field.

Grinding kinetics and equilibrium states

Science.gov (United States)

Opoczky, L.; Farnady, F.

1984-01-01

The temporary and permanent equilibrium occurring during the initial stage of cement grinding does not indicate the end of comminution, but rather an increased energy consumption during grinding. The constant dynamic equilibrium occurs after a long grinding period indicating the end of comminution for a given particle size. Grinding equilibrium curves can be constructed to show the stages of comminution and agglomeration for certain particle sizes.

Effect of grinding and heat treatment on the mechanical behavior of zirconia ceramic

Directory of Open Access Journals (Sweden)

Gabriela Freitas RAMOS

2016-01-01

Full Text Available Abstract The present study investigated the effect of grinding on roughness, flexural strength, and reliability of a zirconia ceramic before and after heat treatment. Seven groups were tested (n = 15: a control group (labeled CG, untreated, and six groups of samples ground with diamond discs, simulating diamond burs, with grits of 200 µm (G80; 160 µm (G120, and 25 µm (G600, either untreated or heat-treated at 1200°C for 2 h (labeled A. Yttria tetragonal zirconia polycrystal discs were manufactured, ground, and submitted to roughness and crystalline phase analyses before the biaxial flexural strength test. There was no correlation between roughness (Ra and Rz and flexural strength. The reliability of the materials was not affected by grinding or heat treatment, but the characteristic strength was higher after abrasion with diamond discs, irrespective of grit size. The X-ray diffraction data showed that grinding leads to a higher monoclinic (m phase content, whereas heat treatment produces reverse transformation, leading to a fraction of m-phase in ground samples similar to that observed in the control group. However, after heat treatment, only the G80A samples presented strength similar to that of the control group, while the other groups showed higher strength values. When zirconia pieces must be adjusted for clinical use, a smoother surface can be obtained by employing finer-grit diamond burs. Moreover, when the amount of monoclinic phase is related to the degradation of zirconia, the laboratory heat treatment of ground pieces is indicated for the reverse transformation of zirconia crystals.

Single-asperity contributions to multi-asperity wear simulated with molecular dynamics

International Nuclear Information System (INIS)

Eder, S J; Cihak-Bayr, U; Bianchi, D

2016-01-01

We use a molecular dynamics approach to simulate the wear of a rough ferrite surface due to multiple hard, abrasive particles under variation of normal pressure, grinding direction, and particle geometry. By employing a clustering algorithm that incorporates some knowledge about the grinding process such as the main grinding direction, we can break down the total wear volume into contributions from the individual abrasive particles in a time-resolved fashion. The resulting analysis of the simulated grinding process allows statements on wear particle generation, distribution, and stability depending on the initial topography, the grinding angle, the normal pressure, as well as the abrasive shape and orientation with respect to the surface. (paper)

Performance assessment of river sand versus ceramic grinding media on the Fimiston Ultra-fine Grinding application

International Nuclear Information System (INIS)

Blake, Guillaume; Clermont, Benoit; Gianatti, Christopher

2012-01-01

Ultra-fine grinding increases the amenability of the refractory concentrate to direct cyanide leaching. Low cost media such as silica river sand gives very fine product grind sizes, however the sand media is quite angular and is often supplied with a broad size distribution. It is generally accepted that the use of a ceramic grinding media will result in a finer product size or allow an increase in the mill throughput. The capacity of a mill is known to increase with decreasing grinding media diameter, the mill wear can be decreased and efficiency of grinding increased. Magotteaux Keramax-MTX Ceramic grinding media was purchased for a plant trial, to assess its' performance.

Abrasives and possibilities of increase in efficiency of abrasive waterjets

Czech Academy of Sciences Publication Activity Database

Sitek, Libor; Martinec, Petr

2016-01-01

Roč. 9, March 2016 (2016), s. 877-881 ISSN 1805-0476 R&D Projects: GA MŠk(CZ) LO1406; GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : high-speed waterjets * abrasive waterjets * abrasives * garnet * zirconia Subject RIV: JQ - Machines ; Tools http://www.mmscience.eu/content/file/archives/MM_Science_201603.pdf

Effect of coarse grinding, overglazing, and 2 polishing systems on the flexural strength, surface roughness, and phase transformation of yttrium-stabilized tetragonal zirconia.

Science.gov (United States)

Mohammadi-Bassir, Mahshid; Babasafari, Mansoure; Rezvani, Mohammad Bagher; Jamshidian, Mahdieh

2017-11-01

Limited information is available for the best polishing systems and methods to obtain minimally abrasive monolithic zirconia surfaces after contouring and occlusal adjustment. The purpose of this in vitro study was to evaluate the effect of grinding and polishing procedures on the flexural strength, quality and quantity of surface roughness, topography, and phase transformation of a zirconia-based ceramic system. Fifty bar-shaped yttrium-stabilized zirconium oxide specimens (20×4×2 mm) were cut from presintered zirconia blanks. The specimens were wet-polished and divided into 5 groups (n=10): standard polishing without any surface treatment (group SP); grinding with a diamond rotary instrument (group Gr); grinding with a diamond rotary instrument (DRI) and over-glazing (group Gl); grinding with a DRI and polishing with an intraoral zirconia polishing kit in a 2-step procedure (group BP); and grinding with a DRI and polishing with an intraoral polishing kit (group MP). The Ra and Rz surface roughness values (μm) were measured with a profilometer. One specimen of each group was subjected to x-ray diffraction (XRD) to estimate the monoclinic phase and evaluated using scanning electron microscopy (SEM) for surface topography. The 3-point flexural strength of the bars was measured in a universal testing machine at a crosshead speed of 0.5 mm/min. The mean flexural strength (MPa) and surface roughness values were calculated, and the results were analyzed using 1-way ANOVA and Tukey honest significant difference tests (α=.05). Statistically significant differences were noted among the experimental groups for Ra, Rz (Pgrinding that were smoothened by glazing and polishing. Roughness increased significantly after grinding, but polishing and glazing similarly diminished it. Glazing after grinding significantly decreased the flexural strength values, but polishing did not. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier

Influence of Cooling Condition on the Performance of Grinding Hardened Layer in Grind-hardening

Science.gov (United States)

Wang, G. C.; Chen, J.; Xu, G. Y.; Li, X.

2018-02-01

45# steel was grinded and hardened on a surface grinding machine to study the effect of three different cooling media, including emulsion, dry air and liquid nitrogen, on the microstructure and properties of the hardened layer. The results show that the microstructure of material surface hardened with emulsion is pearlite and no hardened layer. The surface roughness is small and the residual stress is compressive stress. With cooling condition of liquid nitrogen and dry air, the specimen surface are hardened, the organization is martensite, the surface roughness is also not changed, but high hardness of hardened layer and surface compressive stress were obtained when grinding using liquid nitrogen. The deeper hardened layer grinded with dry air was obtained and surface residual stress is tensile stress. This study provides an experimental basis for choosing the appropriate cooling mode to effectively control the performance of grinding hardened layer.

Cutting concrete with abrasion jet

International Nuclear Information System (INIS)

Yie, G.G.

1982-01-01

Fluidyne Corporation has developed a unique process and apparatus that allow selected abrasives to be introduced into high-speed waterjet to produce abrasive-entrained waterjet that has high material-cutting capabilities, which is termed by Fluidyne as the Abrasion Jet. Such Abrasion Jet has demonstrated capability in cutting hard rock and concrete at a modest pressure of less than 1360 bars (20,000 psi) and a power input of less than 45 kW (60 horsepower). Abrasion Jet cutting of concrete is characterized by its high rate of cutting, flexible operation, good cut quality, and relatively low costs. This paper presents a general description of this technology together with discussions of recent test results and how it could be applied to nuclear decontamination and decommissioning work. 8 references

Analysis on the grinding quality of palm oil fibers by using combined grinding equipment

Science.gov (United States)

Gan, H. L.; Gan, L. M.; Law, H. C.

2015-12-01

As known, Malaysia is the second largest palm oil producer worldwide after Indonesia, therefore indicating the abundance of its wastes within the country. The plantation would be seen to increase to at least 5.2 million ha by 2020, and the waste generation would be 50-70 times the plantation. However, the efficiency of bulk density is reduced. This is one of the main reasons of the initiation of this size reduction/ grinding research. With appropriate parameters, grinding will be seen to be helping in enhancing the inter-particle bindings, subsequently increasing the quality of final products. This paper focuses on the grinding quality involving palm oil wastes by using the Scanning Electron Microscope (SEM). The samples would first be ground to powder at varying grinding speed and finally got the randomly chosen particles measured to obtain the size range. The grinding speed was manipulated from 15 Hz to 40 Hz. From the data obtained, it was found the particles fineness increased with increasing grinding speed. In general, the size ranged from 45 μm to about 600 μm, where the finest was recorded at the speed of 40 Hz. It was also found that the binding was not so encouraging at very low speeds. Therefore, the optimum grinding speed for oil palm residues lied in the range of 25 Hz to 30 Hz. However, there were still limitations to be overcome if the accuracy of the image clarity is to be enhanced.

Search for magnetic minerals in Martian rocks: Overview of the Rock Abrasion Tool (RAT) magnet investigation on Spirit and Opportunity

DEFF Research Database (Denmark)

Goetz, W.; Leer, K.; Gunnlaugsson, H.P.

2008-01-01

The Rock Abrasion Tool (RAT) on board the Mars Exploration Rovers (MER) is a grinding tool designed to remove dust coatings and/or weathering rinds from rocks and expose fresh rock material. Four magnets of different strengths that are built into the structure of the RAT have been attracting...... is interpreted as magnetite. The amount of abraded rock material adhering to the magnets varied strongly during the mission and is correlated in a consistent way to the amount of magnetite inferred from Mossbauer spectra for the corresponding rock. The RAT magnet experiment as performed on Opportunity also...

Bearing restoration by grinding

Science.gov (United States)

Hanau, H.; Parker, R. J.; Zaretsky, E. V.; Chen, S. M.; Bull, H. L.

1976-01-01

A joint program was undertaken by the NASA Lewis Research Center and the Army Aviation Systems Command to restore by grinding those rolling-element bearings which are currently being discarded at aircraft engine and transmission overhaul. Three bearing types were selected from the UH-1 helicopter engine (T-53) and transmission for the pilot program. No bearing failures occurred related to the restoration by grinding process. The risk and cost of a bearing restoration by grinding programs was analyzed. A microeconomic impact analysis was performed.

Steel grinding media in production use

International Nuclear Information System (INIS)

Nass, D.E.

1975-01-01

This paper reviews the types of steel being used for grinding rods and balls by the mining industry in U. S. and Canada. Results of a Dec. 1973 grinding media survey of U. S. and Canadian mills are summarized. Common alloying elements (C, Mn, Cr, Mo, Cu, etc.) are discussed. Grinding balls and rods are discussed separately; wear tests using irradiated balls are described. Finally, defects in grinding media are discussed

Retificação da alumina com rebolo diamantado utilizando-se diferentes métodos de lubri-refrigeração Grinding of alumina with diamod wheel using different cooling methods

Directory of Open Access Journals (Sweden)

M. C. S Alves

2010-06-01

lack of reliability of ceramic components, because the variability on the mechanical strength caused by defects that can be impaired in the grinding process. The grinding of ceramics, as much as with steel grinding is performed generally with excess of cutting fluids (coolants. The use of coolants results in serious ecological, physiological and economic issues. Since last decade the public opinion, the market, the laws and regulations have pushed the industries to consider the environmental risks in the manufacturing process. Then, in order to evaluate alternatives to the conventional method of cooling and lubrication, it was studied the viability of the optimized technique, where the cutting fluid is applied to the same peripherical speed of the wheel, penetrating in the cutting zone with less turbulence. Also, it was verified the technique of Minimum Quantity of Lubricant (MQL, where a large amount of cutting fluid is replaced by an air compressed flow containing a small quantity of lubricant. The methods were compared through performance analysis of cutting forces, roughness and wheel (G ratio. As a conclusion is that MQL is not viable in ceramics grinding with the working conditions proposed. The results obtained with optimized technique are insufficient to state this technique presents better roughness and G-ratio values when compared to conventional method.

Multifunctional centrifugal grinding unit

Science.gov (United States)

Sevostyanov, V. S.; Uralskij, V. I.; Uralskij, A. V.; Sinitsa, E. V.

2018-03-01

The article presents scientific and engineering developments of multifunctional centrifugal grinding unit in which the selective effect of grinding bodies on the crushing material is realized, depending on its physical and mechanical characteristics and various schemes for organizing the technological process

Grinding Inside A Toroidal Cavity

Science.gov (United States)

Mayer, Walter; Adams, James F.; Burley, Richard K.

1987-01-01

Weld lines ground smooth within about 0.001 in. Grinding tool for smoothing longitudinal weld lines inside toroidal cavity includes curved tunnel jig to guide grinding "mouse" along weld line. Curvature of tunnel jig matched to shape of toroid so grinding ball in mouse follows circular arc of correct radius as mouse is pushed along tunnel. Tool enables precise control of grindout shape, yet easy to use.

Characterisation and management of concrete grinding residuals.

Science.gov (United States)

Kluge, Matt; Gupta, Nautasha; Watts, Ben; Chadik, Paul A; Ferraro, Christopher; Townsend, Timothy G

2018-02-01

Concrete grinding residue is the waste product resulting from the grinding, cutting, and resurfacing of concrete pavement. Potential beneficial applications for concrete grinding residue include use as a soil amendment and as a construction material, including as an additive to Portland cement concrete. Concrete grinding residue exhibits a high pH, and though not hazardous, it is sufficiently elevated that precautions need to be taken around aquatic ecosystems. Best management practices and state regulations focus on reducing the impact on such aquatic environment. Heavy metals are present in concrete grinding residue, but concentrations are of the same magnitude as typically recycled concrete residuals. The chemical composition of concrete grinding residue makes it a useful product for some soil amendment purposes at appropriate land application rates. The presence of unreacted concrete in concrete grinding residue was examined for potential use as partial replacement of cement in new concrete. Testing of Florida concrete grinding residue revealed no dramatic reactivity or improvement in mortar strength.

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

Directory of Open Access Journals (Sweden)

Li Benkai

2016-08-01

Full Text Available Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL. This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that (1 castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient; (2 palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient; (3 MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil; (4 viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils; (5 although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature; (6 saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and (7 a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy

GRINDING OF HARDENED STEELS USING OPTIMIZED COOLING RECTIFICADO DE ACEROS ENDURECIDOS USANDO REFRIGERACIÓN OPTIMIZADA

Directory of Open Access Journals (Sweden)

Manoel Cléber de Sampaio Alves

2008-06-01

Full Text Available Grinding – the final machining process of a workpiece – requires large amounts of cutting fluids for the lubrication, cooling and removal of chips. These fluids are highly aggressive to the environment. With the technological advances of recent years, the worldwide trend is to produce increasingly sophisticated components with very strict geometric and dimensional tolerances, good surface finish, at low costs, and particularly without damaging the environment. The latter requirement can be achieved by recycling cutting fluids, which is a costly solution, or by drastically reducing the amount of cutting fluids employed in the grinding process. This alternative was investigated here by varying the plunge velocity in the plunge cylindrical grinding of ABNT D6 steel, rationalizing the application of two cutting fluids and using a superabrasive CBN (cubic boron nitride grinding wheel with vitrified binder to evaluate the output parameters of tangential cutting force, acoustic emission, roughness, roundness, tool wear, residual stress and surface integrity, using scanning electron microscopy (SEM to examine the test specimens. The performance of the cutting fluid, grinding wheel and plunge velocity were analyzed to identify the best machining conditions which allowed for a reduction of the cutting fluid volume, reducing the machining time without impairing the geometric and dimensional parameters, and the surface finish and integrity of the machined components.La rectificación, proceso final de fabricación de una pieza, hace uso intenso de fluidos de corte con la finalidad de lubricación, refrigeración y remoción de astillas (imperfecciones. Sin embargo, estos fluidos son extremamente agresivos al medio. Con el avance tecnológico la tendencia mundial es producir piezas cada vez mas sofisticadas, con elevado grado de tolerancia geométrica, dimensional, con buen acabamiento superficial, con bajo costo y, principalmente, sin causar daños al

Analysis of the influence of process conditions on the surface finish of ceramic materials manufactured by EDM; Analisis de la influencia de las condiciones de proceso sobre el acabado superficial de materiales ceramicos fabricados por electroerosion

Energy Technology Data Exchange (ETDEWEB)

Puertas-Arbizu, I.; Luis-Perez, C. J.

2004-07-01

Electrical discharge machining (EDM) is an emerging alternative versus some other manufacturing processes of conductive ceramic materials, such as: laser machining, electrochemical machining, abrasive water jet, ultrasonic machining and diamond wheel grinding. Due to its interest in the industrial field, in this work a study of the influence of process conditions on the surface aspect of three conductive ceramic materials: hot-pressed boron carbide (B{sub 4}C), reaction-bonded silicon carbide (SiSiC) and cobalt-bonded tungsten carbide (WC-Co) is carried out. These materials are to be electrical discharge machined under different machining conditions and in the particular case of finish stages (Ra{<=} 1 {mu}m). (Author)

Analysis of the influence of process conditions on the surface finish of ceramic materials manufactured by EDM

International Nuclear Information System (INIS)

Puertas-Arbizu, I.; Luis-Perez, C. J.

2004-01-01

Electrical discharge machining (EDM) is an emerging alternative versus some other manufacturing processes of conductive ceramic materials, such as: laser machining, electrochemical machining, abrasive water jet, ultrasonic machining and diamond wheel grinding. Due to its interest in the industrial field, in this work a study of the influence of process conditions on the surface aspect of three conductive ceramic materials: hot-pressed boron carbide (B 4 C), reaction-bonded silicon carbide (SiSiC) and cobalt-bonded tungsten carbide (WC-Co) is carried out. These materials are to be electrical discharge machined under different machining conditions and in the particular case of finish stages (Ra≤ 1 μm). (Author)

Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

Directory of Open Access Journals (Sweden)

Tsan-Ching CHENG

2014-12-01

Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

Usage of abrasion-resistant materials in agriculture

Directory of Open Access Journals (Sweden)

J Votava

2014-06-01

Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

Numerical and experimental hydrodynamic study of a coolant distributor for grinding applications

Directory of Open Access Journals (Sweden)

Tala Moussa

2016-01-01

Full Text Available In grinding, the high frictional energy is converted into heat, which may cause thermal damage and degradation of the wheel and the workpiece. Unwanted thermal effects must thus be reduced, often by external cooling using a curved-duct coolant distributor to match the wheel geometry. The performance of such a system depends strongly on the impinging jet flow properties to ensure efficient sprinkling of the hot spots. The fluid distributor, placed above the workpiece, is pierced with a certain number of identical nozzle fittings, providing multiple jets at the outlet of the nozzles. These jets sprinkle the solids over a given zone and remove the heat by convective transfer. The cooling is hence dependent on the flow structure, meaning the jet diameters, trajectories and velocities, determined up-flow by the distributor design. The present study is devoted to the hydrodynamics aspects of the fluid distributor, aiming to determine the flow-rate distribution at the different orifices and the flow-rate–pressure relationship, for a variety of nozzle diameters and feeding flow rates, under isothermal conditions. A simple hydraulic balance in the device was not able to predict with sufficient accuracy the actual measurements, even when the Venturi effect was accounted for. This discrepancy is due to the curvature of the distributor, inducing secondary flows in interaction with the nozzle outlets, which leads to a rather complex flow pattern. To overcome this issue, a computational fluid dynamics (CFD tool was used and compared with in situ experiments – global flow rate and pressure measurements were additionally taken with particle image velocimetry (PIV to gain insight into the local structure. Simulations were performed with a 3D turbulence model for Reynolds numbers up to 100,000. This model provides an efficient tool for coupling with the thermal study at a later step, allowing global sizing and energetic optimization of the grinding process.

Sustainability of abrasive processes

DEFF Research Database (Denmark)

Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky

2013-01-01

, the content of technical presentations in STC G, and the results of a comprehensive literature study. The approach to sustainability includes environmental, social, and economic sustainability in accordance with the definition proposed in the Brundtland Report of the United Nations [156]. The main focus......This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP...... is on environmental and social sustainability. Economic sustainability will be considered as manufacturing productivity. © 2013 CIRP....

Nitramine Drying & Fine Grinding Facility

Data.gov (United States)

Federal Laboratory Consortium — The Nitramine Drying and Fine Grinding Facility provides TACOM-ARDEC with a state-of-the-art facility capable of drying and grinding high explosives (e.g., RDX and...

Properties, structure and machnining capabilities sintered corundum abrasives

Directory of Open Access Journals (Sweden)

Cz.J. Niżankowski

2010-07-01

Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

Energy requirement for fine grinding of torrefied wood

Energy Technology Data Exchange (ETDEWEB)

Repellin, Vincent; Govin, Alexandre; Guyonnet, Rene [Department of Powder and Multi-Components Materials (PMMC), SPIN Research Center, Ecole des Mines de Saint Etienne (EMSE), 158 Cours Fauriel, F-42023 Saint-Etienne (France); Rolland, Matthieu [Process Developments and Engineering Division, Chemical Engineering Department, Institut Francais du Petrole (IFP-Lyon), F-69390 Vernaison (France)

2010-07-15

The purpose of this study is to investigate the influence of torrefaction on wood grinding energy. Wood chips were torrefied at different temperatures and durations. The energy required to obtain fine powder was measured. Particle size analyses were carried out on each powder sample. It is showed that torrefaction decreases both grinding energy and particle size distribution. A criterion to compare grindability of natural and torrefied wood is proposed. It takes into account both grinding energy and particle size distribution. It accounts the energy required for grinding particles to sizes inferior to 200 {mu}m, for given grinding conditions. Torrefaction is characterised by the anhydrous weight loss (AWL) of wood. For AWL inferior to around 8%, grinding energy decreases fast. Over 8%, grinding energy decreases at a slow rate. Particle size distribution decreases linearly as the AWL increases. Both for spruce and beech, the grinding criterion is decreased of 93% when the AWL is around 28%. (author)

Zirconia changes after grinding and regeneration firing.

Science.gov (United States)

Hatanaka, Gabriel R; Polli, Gabriela S; Fais, Laiza M G; Reis, José Maurício Dos S N; Pinelli, Lígia A P

2017-07-01

Despite improvements in computer-aided design and computer-aided manufacturing (CAD-CAM) systems, grinding during either laboratory procedures or clinical adjustments is often needed to modify the shape of 3 mol(%) yttria-tetragonal zirconia polycrystal (3Y-TZP) restorations. However, the best way to achieve adjustment is unclear. The purpose of this in vitro study was to evaluate the microstructural and crystallographic phase changes, flexural strength, and Weibull modulus of a 3Y-TZP zirconia after grinding with or without water cooling and regeneration firing. Ninety-six bar-shaped specimens were obtained and divided as follows: as-sintered, control; as-sintered with regeneration firing; grinding without water cooling; grinding and regeneration firing with water cooling; and grinding and regeneration firing. Grinding (0.3 mm) was performed with a 150-μm diamond rotary instrument in a high-speed handpiece. For regeneration firing, the specimens were annealed at 1000°C for 30 minutes. The crystalline phases were evaluated by using x-ray powder diffraction. A 4-point bending test was conducted (10 kN; 0.5 mm/min). The Weibull modulus was used to analyze strength reliability. The microstructure was analyzed by scanning electron microscopy. Data from the flexural strength test were evaluated using the Kruskal-Wallis and Dunn tests (α=.05). Tetragonal-to-monoclinic phase transformation was identified in the ground specimens; R regeneration firing groups showed only the tetragonal phase. The median flexural strength of as-sintered specimens was 642.0; 699.3 MPa for as-sintered specimens with regeneration firing; 770.1 MPa for grinding and water-cooled specimens; 727.3 MPa for specimens produced using water-cooled grinding and regeneration firing; 859.9 MPa for those produced by grinding; and 764.6 for those produced by grinding and regeneration firing; with statistically higher values for the ground groups. The regenerative firing did not affect the flexural

Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

Institute of Scientific and Technical Information of China (English)

Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

2016-01-01

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

Fiscal 1999 achievement report. Development of technology for machine tool with energy consumption rationalized (Research and development of environment-conscious grinding system); 1999 nendo energy shiyo gorika kosaku kikai nado gijutsu kaihatsu seika hokokusho. Kankyo taiogata kensaku kako system no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

A large quantity of coolant is used in the grinding process for ensuring high accuracy and quality in the work. This presents a serious problem from the viewpoint of environmental impact or energy conservation, and now environment-conscious grinding methods requiring no or less coolant are sought for. With a view to answering the demand, efforts are exerted to put to practical use, and improve, an EcoloG grinding technique. The goal is to reduce to half the energy that the grinding process is now consuming. The EcoloG technique is a grinding method under which vegetable oil mist is cooled for lubrication and a small amount of cooling water is fed to the point of grinding for removing chips. In fiscal 1999, a survey was conducted on technical literature, patents, and the like in and out of Japan for the study of the actual state of dry machining, and then the course of future studies was clearly established. Studies were also carried out aiming at the practical application and improvement of the EcoloG grinding technique, and the technique achieved a quality level as high as that of the conventional coolant-aided method in a process of grinding a shaft to have an accurate outer diameter by use of an ordinary wheel head. (NEDO)

Automatic grinding apparatus to control uniform specimen thicknesses

Science.gov (United States)

Bryner, Joseph S.

1982-01-01

This invention is directed to a new and improved grinding apparatus comprising (1) a movable grinding surface, (2) a specimen holder, (3) a displacing device for moving the holder and/or grinding surface toward one another, and (4) at least three devices for limiting displacement of the holder to the grinding surface.

The grinding of uranium dioxide from fluidized beds

International Nuclear Information System (INIS)

Alonso Folgueras, J. A.

1974-01-01

This work deals with the UO 2 vibratory grinding, the UO 2 obtained from fluidized beds. In this study the grinding time has been correlated with surface area, stoichiometry, granulometry and grinded product contamination. The efficiency losses in the grinding of moisten UO 2 are outlined. Finally it is made a brief study of the granulate obtained from the grinded UO 2 as well as the green pellets resulting from it, taking into consideration the dispersion of its density and height. (Author)

30 CFR 57.14115 - Stationary grinding machines.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods...

Investigation of behaviour of the hexanite-R during microcutting of titanium and steel

International Nuclear Information System (INIS)

Samsonov, G.V.; Pilyankevich, A.N.; Adamovskij, A.A.; Bochko, A.V.; Dzhamarov, S.S.; Balan, T.R.

1976-01-01

A study has been made of hexanite-R in the process of microcutting titanium and steel, whose conditions simulate the behaviour of the grain of the abrasive disk. It is shown that in the grindings of the metals with high cutting speeds the deciding influence on the grain wear is produced by the chemical activity of the grain with respect to the metal under treatment, whereas the initial hardness of the abrasive material does not exert any appreciable effect on the wear. The adhesion type of hexanite-R wear will be typical of titanium grinding, and the abrasive type - of steel grinding. In the abrasive-metal friction couple the combined action of pressures and temperature causes the electron exchange between the contacting couples, which explains the wear of the materials brought into contact

30 CFR 56.14115 - Stationary grinding machines.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable of...

Surface finishing and levelling of thermomechanically hardened rolled steel

International Nuclear Information System (INIS)

Grosval'd, V.G.; Bashchenko, A.P.; Grishkov, A.I.; Gutnik, M.V.; Kanevskij, B.L.; Nikozov, A.I.; Sedov, N.D.; Prosin, K.A.; Safonov, L.I.

1975-01-01

The finishing of high-strength merchant shapes from alloy steel was tried out under industrial conditions with the equipment of metallurgical plants. After thermomechanical hardening in the production line of the rolling mill, 30KhGSN2A and 40Kh1NVA steel rounds 32 and 31 mm in diameter were straightened on a two-roller straightening machine designed by the All-Union Scientific Research Institute for Metallurgical Machinery (VNII Metmash). This made possible subsequent turning and grinding of the rods. The conditions of straightening, turning and grinding have been worked so as to obtain thermomechanically strengthened and ground rolled products approximating the gauged and ground metal in shape geometry and surface finish. It is shown that the labour-consuming operation of turning can be eliminated by reducing the machining pass of the rolled product, and this lowers the labour required for the finishing operations by 75%. After grinding with 40- and 25-grain abrasive wheels, high strength rolled shapes were obtained with a diameter of 30-0.20 mm and a surface finish of class 6-5 satisfying the technical specifications. (author)

Abrasive water jets for controlled demolition and dismantling

International Nuclear Information System (INIS)

Abudaka, M.; Crofton, P.S.J.

1988-01-01

Abrasive water jets offer an efficient high speed cutting tool for hard materials such as reinforced concrete, tool steel and armour plate. Cutting by abrasive water jets is often described as a cold cutting operation since no heat is developed and any increase in local temperature is immediately cooled by the water jet. Moreover no sparks are generated to ignite a potentially inflammable atmosphere. Mass flow rates of water and abrasive are small (typically 4 litres/min.water and 1 kg/min abrasive) and hence are easy to collect and to dispose of. For these reasons abrasive water jets offer certain advantages in cutting difficult materials in hazardous environments such as in the nuclear industry, offshore oil rigs and petrochemical plant. Available portable cutting systems are described and the advantages of using abrasive water jets are discussed as well as some of the parameters involved in the cutting operation. Finally a description is presented of some typical applications of abrasive water jet cutting. (author)

Particulate matter mass concentrations produced from pavement surface abrasion

Directory of Open Access Journals (Sweden)

Fullova Dasa

2017-01-01

Full Text Available According to the latest findings particulate matter belong to the most significant pollutants in Europe together with ground-level ozone O3 and nitrogen dioxide NO2. Road traffic is one of the main sources of particulate matter. Traffic volume has unpleasant impact on longevity of the pavements and also on the environment. Vehicle motions cause mechanical wearing of the asphalt pavement surface - wearing course by vehicle tyres. The paper deals with abrasion of bituminous wearing courses of pavements. The asphalt mixtures are compared in terms of mechanically separated particulate matter. The samples of asphalt mixtures were rutted in wheel tracking machine. The particulate matter measurements were performed in laboratory conditions. The experimental laboratory measurements make it possible to sample particulates without contamination from exhaust emissions, abraded particles from vehicles, resuspension of road dust and climate affects. The paper offers partial results of measurements on six trial samples of asphalt mixtures with different composition. It presents particulate matter morphology and the comparison of rutted asphalt samples in terms of PM mass concentrations and chemical composition.

Ultrasonic Vibration Assisted Grinding of Bio-ceramic Materials: Modeling, Simulation, and Experimental Investigations on Edge Chipping

Science.gov (United States)

Tesfay, Hayelom D.

Bio-ceramics are those engineered materials that find their applications in the field of biomedical engineering or medicine. They have been widely used in dental restorations, repairing bones, joint replacements, pacemakers, kidney dialysis machines, and respirators. etc. due to their physico-chemical properties, such as excellent corrosion resistance, good biocompatibility, high strength and high wear resistance. Because of their inherent brittleness and hardness nature they are difficult to machine to exact sizes and dimensions. Abrasive machining processes such as grinding is one of the most widely used manufacturing processes for bioceramics. However, the principal technical challenge resulted from these machining is edge chipping. Edge chipping is a common edge failure commonly observed during the machining of bio-ceramic materials. The presence of edge chipping on bio-ceramic products affects dimensional accuracy, increases manufacturing cost, hider their industrial applications and causes potential failure during service. To overcome these technological challenges, a new ultrasonic vibration-assisted grinding (UVAG) manufacturing method has been developed and employed in this research. The ultimate aim of this study is to develop a new cost-effective manufacturing process relevant to eliminate edge chippings in grinding of bio-ceramic materials. In this dissertation, comprehensive investigations will be carried out using experimental, theoretical, and numerical approaches to evaluate the effect of ultrasonic vibrations on edge chipping of bioceramics. Moreover, effects of nine input variables (static load, vibration frequency, grinding depth, spindle speed, grinding distance, tool speed, grain size, grain number, and vibration amplitude) on edge chipping will be studied based on the developed models. Following a description of previous research and existing approaches, a series of experimental tests on three bio-ceramic materials (Lava, partially fired Lava

Determination of vibration frequency depending on abrasive mass flow rate during abrasive water jet cutting

Czech Academy of Sciences Publication Activity Database

Hreha, P.; Radvanská, A.; Hloch, Sergej; Peržel, V.; Krolczyk, G.; Monková, K.

2014-01-01

Roč. 77, 1-4 (2014), s. 763-774 ISSN 0268-3768 Institutional support: RVO:68145535 Keywords : Abrasive water jet * Abrasive mass flow rate * Vibration Subject RIV: JQ - Machines ; Tools Impact factor: 1.458, year: 2014 http://link.springer.com/article/10.1007%2Fs00170-014-6497-9#page-1

Mechanical Design Engineering Enabler Project wheel and wheel drives

Science.gov (United States)

Nutt, Richard E.; Couch, Britt K.; Holley, John L., Jr.; Garris, Eric S.; Staut, Paul V.

1992-01-01

Our group was assigned the responsibility of designing the wheel and wheel drive system for a proof-of-concept model of the lunar-based ENABLER. ENABLER is a multi-purpose, six wheeled vehicle designed to lift and transport heavy objects associated with the construction of a lunar base. The resulting design was based on the performance criteria of the ENABLER. The drive system was designed to enable the vehicle to achieve a speed of 7 mph on a level surface, climb a 30 percent grade, and surpass a one meter high object and one meter wide crevice. The wheel assemblies were designed to support the entire weight of the vehicle on two wheels. The wheels were designed to serve as the main component of the vehicle's suspension and will provide suitable traction for lunar-type surfaces. The expected performance of the drive system for the ENABLER was influenced by many mechanical factors. The expected top speed on a level sandy surface is 4 mph instead of the desired 7 mph. This is due to a lack of necessary power at the wheels. The lack of power resulted from dimension considerations that allowed only an eight horsepower engine and also from mechanical inefficiencies of the hydraulic system. However, the vehicle will be able to climb a 30 percent grade, surpass a one meter high object and one meter wide crevice. The wheel assemblies will be able to support the entire weight of the vehicle on two wheels. The wheels will also provide adequate suspension for the vehicle and sufficient traction for lunar-type surfaces.

Bucket wheel excavator performances at Neyveli lignite mine

Energy Technology Data Exchange (ETDEWEB)

Kumaraswamy, S; Mozumdar, B K

1987-03-01

Bucket-wheel excavators have been in use at the Neyveli Lignite Mine in the State of Tamil Nadu, India, since the early nineteen-sixties. The mining environment has been particularly harsh for BWE application. The adverse influencing factors are the hardness of the over-burden formation, high abrasivity of rock and artesian ground water conditions. In this paper, the performances of the BWEs at Neyveli have been statistically analysed to determine the effects of physico-mechanical properties of overburden, blasting and rainfall on machine productivity, availability, wear-and-tear of bucket teeth, power consumption, production efficiency and cost of mining. An empirical relationship between the production efficiency, defined as the ratio of actual production rate to the theoretical one, and the bench height and width, height of slices, specific cutting resistance of the overburden material and its clay content, consumption of explosives, and conveyor length has been established.

Analysis of reverse heat transfer for conventional and optimized lubri-cooling methods during tangential surface grinding of ABNT 1020 steel

Directory of Open Access Journals (Sweden)

Henrique Cotait Razuk

Full Text Available Abstract A numerical thermal model was developed to evaluate the heat flux which is conducted to a rectangular workpiece of steel plate ABNT 1020, thus making it possible to compute the maximum temperature in the grinding surface, taking into account the rectangular distribution of heat flux, the thermal properties of the grinding wheel conventional Al2O3, the piece to be machined and the lubri-refrigerating fluid. The finite volume method was employed for the discretization of the direct thermal problem from the heat diffusion equation associated with the two-dimensional problem of heat conduction in transient regime. The inverse thermal problem was solved by the Golden Section technique. The thermal flux, when compared to the conventional technique of method of application fluid, was reduced by 84.0% in the practices performed with cutting depth of 30µm, at 74.0% in practices with cutting depth of 45µm and 61.2% in the aggressive practices of 60µm, thus demonstrating the applicability of the optimized method for fluid application.

Development of a grinding-specific performance test set-up

DEFF Research Database (Denmark)

Olesen, C. G.; Larsen, B. H.; Andresen, E. L.

2015-01-01

The aim of this study was to develop a performance test set-up for America's Cup grinders. The test set-up had to mimic the on-boat grinding activity and be capable of collecting data for analysis and evaluation of grinding performance. This study included a literature-based analysis of grinding...... demands and a test protocol developed to accommodate the necessary physiological loads. This study resulted in a test protocol consisting of 10 intervals of 20 revolutions each interspersed with active resting periods of 50 s. The 20 revolutions are a combination of both forward and backward grinding...... and an exponentially rising resistance. A custom-made grinding ergometer was developed with computer-controlled resistance and capable of collecting data during the test. The data collected can be used to find measures of grinding performance such as peak power, time to complete and the decline in repeated grinding...

Development of a grinding-specific performance test set-up.

Science.gov (United States)

Olesen, C G; Larsen, B H; Andresen, E L; de Zee, M

2015-01-01

The aim of this study was to develop a performance test set-up for America's Cup grinders. The test set-up had to mimic the on-boat grinding activity and be capable of collecting data for analysis and evaluation of grinding performance. This study included a literature-based analysis of grinding demands and a test protocol developed to accommodate the necessary physiological loads. This study resulted in a test protocol consisting of 10 intervals of 20 revolutions each interspersed with active resting periods of 50 s. The 20 revolutions are a combination of both forward and backward grinding and an exponentially rising resistance. A custom-made grinding ergometer was developed with computer-controlled resistance and capable of collecting data during the test. The data collected can be used to find measures of grinding performance such as peak power, time to complete and the decline in repeated grinding performance.

Effects of grinding on properties of Mg-PSZ ceramics prepared by the surface enrichment of zirconia powders

International Nuclear Information System (INIS)

Deb, S.; Das, S.R.

1995-01-01

Commercial grade zirconia powders of mean particle size of 3.21 microns were super-ground in wet condition in alcoholic medium in a Planetary Ball-Mill for 12-hours using a zirconia pot as well as balls, in order to avoid contaminations from the grinding media. Sedigraph analysis data show the mean particle sizes within the range of 0.4 to 0.2 micron. The super-ground zirconia powders were then treated with appropriate acid and alkali solutions in order to enrich the surfaces of zirconia powders. The chemical analysis reports depict the enrichment phenomena of the processed zirconia powders. Magnesium oxide of different mole percentages (3 to 9%) have been incorporated to the above super-ground and enriched zirconia powder and green specimens were prepared by pressing with a suitable pressure of 200 MPa to yield the green compaction density of 3.06 gm/cm 3 . The compacted green specimens were sintered without pressure at 1,480 C in air followed by normal cooling. X-ray diffraction patterns of the above sintered and cooled specimens have confirmed the formation of Mg-PSZ ceramics with 40% tetragonal phase. The sintered PSZ-products have shown very good surface properties but at the cost of transverse rupture strength. The effects of grinding were observed on the above Mg-PSZ ceramics which exhibit very little change in the tetragonal phase even after 30-minutes of grinding with a 60-mesh diamond wheel at a normal pressure of 4 kg/cm 2

Ultrasonic Abrasive Removal Of EDM Recast

Science.gov (United States)

Mandel, Johnny L.; Jacobson, Marlowe S.

1990-01-01

Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

Evaluation of Resistance to Los Angeles Abrasion and Physical Factors with Grindability Properties of Some Aggregate Materials

Directory of Open Access Journals (Sweden)

C. Sensogut

2017-01-01

Full Text Available In recent years, the usage of aggregate materials has increased both in Turkey and the entire world. It can be said that the main reason of this rise is the population growth together with the demand towards the more qualitative life. Therefore, the usability of some aggregate materials was investigated in the present paper. The properties of Los Angeles abrasion resistance, freezing-thaw resistance, slake durability strength and frost resistance of basalt and andesite samples obtained from Karaman and Ankara regions were studied at the first stage. In the second order, the grindability performance of these materials was also determined from the discontinuous grinding tests and the obtained results were correlated. Whereas the Los Angeles resistance of the basalt sample was higher than the andesite sample, the mass losses after the freezing-thaw and the frost tests for the andesite sample were superior. Both of the basalt and andesite samples were classified as ‘very high’ for their slake durability strength (Id-2 values. The material percentage of the andesite sample, which is passing through the sub-size ( %90 was greater than the value obtained for the basalt sample during the same grinding time. The resistance to the crushing process was obtained to be maximum at -850+600 µm of feed size for the basalt and the andesite samples.

New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

Science.gov (United States)

Macias, F. J.; Dahl, F.; Bruland, A.

2016-05-01

The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

Laboratory Measurements of Particulate Matter Concentrations from Asphalt Pavement Abrasion

Directory of Open Access Journals (Sweden)

Fullová Daša

2016-12-01

Full Text Available The issue of emissions from road traffic is compounded by the fact that the number of vehicles and driven kilometres increase each year. Road traffic is one of the main sources of particulate matter and traffic volume is still increasing and has unpleasant impact on longevity of the pavements and the environment. Vehicle motions cause mechanical wearing of the asphalt pavement surface - wearing course by vehicle tyres. The contribution deals with abrasion of bituminous wearing courses of pavements. The asphalt mixtures of wearing courses are compared in terms of mechanically separated particulate matter. The samples of asphalt mixtures were rutted in wheel tracking machine. The particulate matter measurements were performed in laboratory conditions. The experimental laboratory measurements make it possible to sample particulates without contamination from exhaust emissions, abraded particles from vehicles, resuspension of road dust and climate affects. The contribution offers partial results of measurements on six trial samples of asphalt mixtures with different composition. It presents particulate matter morphology and the comparison of rutted asphalt samples in terms of PM mass concentrations and chemical composition.

Y-TZP zirconia regeneration firing: Microstructural and crystallographic changes after grinding.

Science.gov (United States)

Ryan, Daniel Patrick Obelenis; Fais, Laiza Maria Grassi; Antonio, Selma Gutierrez; Hatanaka, Gabriel Rodrigues; Candido, Lucas Miguel; Pinelli, Ligia Antunes Pereira

2017-07-26

This study evaluated microstructural and crystallographic phase changes after grinding (G) and regeneration firing/anneling (R) of Y-TZP ceramics. Thirty five bars (Lava TM and Ice Zirkon) were divided: Y-TZP pre-sintered, control (C), regeneration firing (R), dry grinding (DG), dry grinding+regeneration firing (DGR), wet grinding (WG) and wet grinding+regeneration firing (WGR). Grinding was conducted using a diamond bur and annealing at 1,000°C. The microstructure was analyzed by SEM and the crystalline phases by X-ray diffraction (XRD). XRD showed that pre-sintered specimens contained tetragonal and monoclinic phases, while groups C and R showed tetragonal, cubic and monoclinic phases. After grinding, the cubic phase was eliminated in all groups. Annealing (DGR and WGR) resulted in only tetragonal phase. SEM showed semi-circular cracks after grinding and homogenization of particles after annealing. After grinding, surfaces show tetragonal and monoclinic phases and R can be assumed to be necessary prior to porcelain layering when grinding is performed.

Experimental Rock-on-Rock Abrasive Wear Under Aqueous Conditions: its Role in Subglacial Abrasion

Science.gov (United States)

Rutter, E. H.; Lee, A. G.

2003-12-01

We have determined experimentally the rate of abrasive wear of rock on rock for a range of rock types as a function of normal stress and shear displacement. Unlike abrasive wear in fault zones, where wear products accumulate as a thickening gouge zone, in our experiments wear particles were removed by flowing water. The experiments are thus directly pertinent to one of the most important processes in subglacial erosion, and to some extent in river incision. Wear was produced between rotating discs machined from rock samples and measured from the progressive approach of the disc axes towards each other under various levels of normal load. Shear displacements of several km were produced. Optical and scanning electron microscopy were used to study the worn rock surfaces, and particle size distributions in wear products were characterized using a laser particle size analyzer. Rock types studied were sandstones of various porosities and cement characteristics, schists and a granite. In all cases abrasion rate decreased logarithmically with displacement by up to 2 orders of magnitude until a steady state was approached, but only after at least 1 km displacement. The more porous, less-well cemented rocks wore fastest. Amount of abrasion could be characterized quantitatively using an exponentially decaying plus a steady-state term. Wear rate increased non-linearly with normal contact stress, apparently to an asymptote defined by the unconfined compressive strength. Microstructural study showed that the well-cemented and/or lowest porosity rocks wore by progressive abrasion of grains without plucking, whereas whole grains were plucked out of weakly-cemented and/or more porous rocks. This difference in behavior was reflected in wear-product particle size distributions. Where whole-grain plucking was possible, wear products were dominated by particles of the original grain size rather than finer rock flour. Comparison of our results to glacier basal abrasive wear estimated

Development of dynamic models of wagons on models 18-9810 and 18-9855 bogies taking into account wheel wear research

Directory of Open Access Journals (Sweden)

A. V. Saidova

2013-04-01

Full Text Available Purpose. Wear parameters clarification in wear simulation is an actual goal because of absence of corresponding data for freight cars in condition of using them on Russian railways. Research is devoted to development of dynamic models of wagons on three-peace two-axle models 18-9810 and 18-9855 bogies with maximum axle-loads 23,5 ts and 25 ts, and to choice of factors, with varying which parameters in the model of wheel wear can be identified. Methodology. The problem is solved by method of mathematic simulation in «MEDYNA» software. Wear calculation is based on abrasive wear theory (Archard’s theory. Findings. Clarification of wheels’ wear model may be done with varying of friction coefficient between wheel and rail for different wheel profile areas (flange and tread, wear coefficient in Archard’s model for mild and heavy wear and transition between them. Originality. Dynamic models of universal gondola on models 18-9810 and 18-9855 bogies are developed. It is established, that rail treads irregularities size effect wheel wear insignificantly, when car is running on circle track of constant radius. Practical value. Developed dynamic models of wagons on models 18-9810 and 18-9855 bogies may be used in wear simulation, determination of car running characteristics, interaction of car and rail of different type, construction, condition and etc. Research results of some factors influence on freight car wheel wear may be interesting for people, who study this problem.

Recent Developments in Abrasive Hybrid Manufacturing Processes

Directory of Open Access Journals (Sweden)

Ruszaj Adam

2017-06-01

Full Text Available Recent dynamic development of abrasive hybrid manufacturing processes results from application of a new difficult for machining materials and improvement of technological indicators of manufacturing processes already applied in practice. This tendency also occurs in abrasive machining processes which are often supported by ultrasonic vibrations, electrochemical dissolution or by electrical discharges. In the paper we present the review of new results of investigations and new practical applications of Abrasive Electrodischarge (AEDM and Electrochemical (AECM Machining.

Sandstone Turning by Abrasive Waterjet

Czech Academy of Sciences Publication Activity Database

Hlaváček, Petr; Cárach, J.; Hloch, Sergej; Vasilko, K.; Klichová, Dagmar; Klich, Jiří; Lehocká, D.

2015-01-01

Roč. 48, č. 6 (2015), s. 2489-2493 ISSN 0723-2632 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : turning away from the jet * conventional turning towards the jet * sandstone * abrasive water jet Subject RIV: JQ - Machines ; Tools Impact factor: 2.386, year: 2015 http://www.springerprofessional.de/sandstone-turning-by-abrasive-waterjet/6038028.html

Energy-effective Grinding of Inorganic Solids Using Organic Additives.

Science.gov (United States)

Mishra, Ratan K; Weibel, Martin; Müller, Thomas; Heinz, Hendrik; Flatt, Robert J

2017-08-09

We present our research findings related to new formulations of the organic additives (grinding aids) needed for the efficient grinding of inorganic solids. Even though the size reduction phenomena of the inorganic solid particles in a ball mill is purely a physical process, the addition of grinding aids in milling media introduces a complex physicochemical process. In addition to further gain in productivity, the organic additive helps to reduce the energy needed for grinding, which in the case of cement clinker has major environmental implications worldwide. This is primarily due to the tremendous amounts of cement produced and almost 30% of the associated electrical energy is consumed for grinding. In this paper, we examine the question of how to optimize these grinding aids linking molecular insight into their working mechanisms, and also how to design chemical additives of improved performance for industrial comminution.

Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

Directory of Open Access Journals (Sweden)

Melissa H. X. Tan

2015-01-01

Full Text Available Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm versus the conventional alumina abrasive (29 μm in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p<0.05 despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

Origami Wheel Transformer: A Variable-Diameter Wheel Drive Robot Using an Origami Structure.

Science.gov (United States)

Lee, Dae-Young; Kim, Sa-Reum; Kim, Ji-Suk; Park, Jae-Jun; Cho, Kyu-Jin

2017-06-01

A wheel drive mechanism is simple, stable, and efficient, but its mobility in unstructured terrain is seriously limited. Using a deformable wheel is one of the ways to increase the mobility of a wheel drive robot. By changing the radius of its wheels, the robot becomes able to pass over not only high steps but also narrow gaps. In this article, we propose a novel design for a variable-diameter wheel using an origami-based soft robotics design approach. By simply folding a patterned sheet into a wheel shape, a variable-diameter wheel was built without requiring lots of mechanical parts and a complex assembly process. The wheel's diameter can change from 30 to 68 mm, and it is light in weight at about 9.7 g. Although composed of soft materials (fabrics and films), the wheel can bear more than 400 times its weight. The robot was able to change the wheel's radius in response to terrain conditions, allowing it to pass over a 50-mm gap when the wheel is shrunk and a 50-mm step when the wheel is enlarged.

Anti-abrasive nanocoatings current and future applications

CERN Document Server

2015-01-01

This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

Abrasive wear of intermetallics

International Nuclear Information System (INIS)

Hawk, J.A.; Alman, D.E.; Wilson, R.D.

1995-01-01

The US Bureau of Mines is investigating the wear behavior of a variety of advanced materials. Among the many materials under evaluation are intermetallic alloys based on the compounds: Fe 3 Al, Ti 3 Al, TiAl, Al 3 Ti, NiAl and MoSi 2 . The high hardness, high modulus, low density, and superior environmental stability of these compounds make them attractive for wear materials. This paper reports on the abrasive wear of alloys and composites based on the above compounds. The abrasive wear behavior of these alloys and composites are compared to other engineering materials used in wear applications

Bruxism (Teeth Grinding or Clenching) (For Parents)

Science.gov (United States)

... Staying Safe Videos for Educators Search English Español Bruxism (Teeth Grinding or Clenching) KidsHealth / For Parents / Bruxism ( ... called bruxism , which is common in kids. About Bruxism Bruxism is the medical term for the grinding ...

Performing in-feed type centerless grinding process on a surface grinder

International Nuclear Information System (INIS)

Xu, W.; Wu, Y.; Sato, T.; Lin, W.

2011-01-01

In our previous study, a new centerless grinding method using surface grinder was proposed. In this method, centerless grinding operations are performed by installing a compact centerless grinding unit, consisting mainly of an ultrasonic elliptic-vibration shoe, a blade and their respective holders, on the worktable of a surface grinder. During grinding, the cylindrical workpiece is held on the ultrasonic shoe and the blade, and its rotational motion is controlled by the elliptic motion of the shoe end-face. An actual unit had been produced and its performance in tangential-feed type centerless grinding using a surface grinder had been confirmed in the previous workd. In this paper, the performance of the grinding unit in in-feed centerless grinding operation was confirmed, and the effects of the main process parameter, i.e., eccentric angle, on the workpiece roundness was investigated experimentally. The obtained results showed that: (1) the centerless grinding unit performed well in in-feed type centerless grinding; (2) the eccentric angle affects roundness significantly, and its optimal angle is 6 deg.; (3) the workpiece roundness can be further improved by varying the eccentric angle during grinding, and the final roundness reached 0.65 μm after grinding as the eccentric angle varied from 9 deg. to 6 deg. and to 3 deg.

30 CFR 77.401 - Stationary grinding machines; protective devices.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped with...

Occlusal Grinding Pattern during Sleep Bruxism and Temporomandibular Disorder

Directory of Open Access Journals (Sweden)

Yeni Wijaya

2013-09-01

Full Text Available Sleep Bruxism is a significant etiology of temporomandibular disorder (TMD and causes many dental or oral problems such as tooth wear or facet. There is no study analyzing the relationship between sleep bruxism and TMD. Objective: To investigate any relationship between occlusal grinding pattern during sleep bruxism and temporomandibular disorder. Methods: A cross-sectional study involving 30 sleep bruxism patients attended the Faculty Dentistry Universitas Indonesia Teaching Hospital (RSGMP FKG UI. Completion of 2 forms of ID-TMD index and questionnaire from American Academy of Sleep Medicine were done. BruxChecker was fabricated and used for two nights to record the occlusal grinding pattern. The occlusal grinding pattern was categorized into laterotrusive grinding (LG and mediotrusive side. Further divisons of LG were: incisor-canine (IC, incisor-caninepremolar (ICP and incisor-canine-premolar-molar (ICPM. Mediotrusive side was classified as mediotrusive contact (MC and mediotrusive grinding (MG. Results: It was found that occlusal grinding pattern in non-TMD subjects were IC+MC, in subjects with mild TMD were ICP+MG and in subjects with moderate TMD were ICP+MG and ICPM+MG. TMJ was more significantly affected by ICP and ICPM grinding pattern than that of IC. Conclusion: There was a significant relationship between occlusal grinding pattern during sleep bruxism and TMD.DOI: 10.14693/jdi.v20i2.149

Ontology-based coupled optimisation design method using state-space analysis for the spindle box system of large ultra-precision optical grinding machine

Science.gov (United States)

Wang, Qianren; Chen, Xing; Yin, Yuehong; Lu, Jian

2017-08-01

With the increasing complexity of mechatronic products, traditional empirical or step-by-step design methods are facing great challenges with various factors and different stages having become inevitably coupled during the design process. Management of massive information or big data, as well as the efficient operation of information flow, is deeply involved in the process of coupled design. Designers have to address increased sophisticated situations when coupled optimisation is also engaged. Aiming at overcoming these difficulties involved in conducting the design of the spindle box system of ultra-precision optical grinding machine, this paper proposed a coupled optimisation design method based on state-space analysis, with the design knowledge represented by ontologies and their semantic networks. An electromechanical coupled model integrating mechanical structure, control system and driving system of the motor is established, mainly concerning the stiffness matrix of hydrostatic bearings, ball screw nut and rolling guide sliders. The effectiveness and precision of the method are validated by the simulation results of the natural frequency and deformation of the spindle box when applying an impact force to the grinding wheel.

Experimental Study of Tool Wear and Grinding Forces During BK-7 Glass Micro-grinding with Modified PCD Tool

Science.gov (United States)

Pratap, A.; Sahoo, P.; Patra, K.; Dyakonov, A. A.

2017-09-01

This study focuses on the improvement in grinding performance of BK-7 glass using polycrystalline diamond micro-tool. Micro-tools are modified using wire EDM and performance of modified tools is compared with that of as received tool. Tool wear of different types of tools are observed. To quantify the tool wear, a method based on weight loss of tool is introduced in this study. Modified tools significantly reduce tool wear in comparison to the normal tool. Grinding forces increase with machining time due to tool wear. However, modified tools produce lesser forces thus can improve life of the PCD micro-grinding tool.

Abrasive water jet: a complementary tool

International Nuclear Information System (INIS)

Duarte, J.P.; Pecas, P.; Nunes, E.; Gouveia, H.

1998-01-01

The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass ceramics. The application of this technology has suffered and extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries. (Author) 5 refs

Fatigue Tests on Welded Joints Improved by Grinding

DEFF Research Database (Denmark)

Agerskov, Henning; Bjørnbak-Hansen, Jørgen; Olesen, John Forbes

The present project is a part of an investigation on the fatigue life of the welded structure of large two-stroke diesel engines. Of special interest has been a study of the improvement in fatigue life, due to grinding of the weld toes. The test series carried through showed a significant increase...... without grinding to approx. 6.4 for the test series with grinding. In one of the test series (No. 7), the crack initiation in most tests moved from the weld toe to the non-ground surface between the ground areas at the weld toes, due to the grinding....... in fatigue life due to the grinding, ranging from a factor of approx. 2.8 to infinity, depending on the load level. With the limited number of tests carried out, S-N lines have not been determined. However, the results obtained indicate a change in slope of the S-N line from approx. 3.0 for the test series...

Comparison of different grinding procedures on the flexural strength of zirconia.

Science.gov (United States)

Işeri, Ufuk; Ozkurt, Zeynep; Yalnız, Ayşe; Kazazoğlu, Ender

2012-05-01

The surface of zirconia ceramic is damaged during grinding, which may affect the mechanical properties of the material. The purpose of this study was to compare the biaxial flexural strength of zirconia after different grinding procedures and to measure the temperature rise from grinding. Forty disk-shaped zirconia specimens (15 × 1.2 mm) with a smaller disk in the center of each disk (1 × 3 mm) were divided into 4 groups (n=10). The specimens were ground with a high-speed handpiece and micromotor with 2 different grinding protocols, continual grinding and periodic grinding (10 seconds grinding with 10 seconds duration), until the smaller disk was removed. Control specimens without the center disk (n=10) were analyzed without grinding. The biaxial flexural strengths of the disks were determined in a universal testing machine at a crosshead speed of 0.5 mm/min. The fracture strength (MPa) was recorded, and the results were analyzed using a 1-way ANOVA, Tukey HSD test, Student's t test, and Pearson correlation test (α=05). All grinding procedures significantly decreased flexural strength (Pmicromotor groups (718 MPa). The temperature values obtained from micromotor grinding (127°C) were significantly higher than those from high-speed handpiece grinding (63°C) (P<.01). Grinding zirconia decreased flexural strength. Zirconia material ground with a high-speed handpiece run continually caused the least reduction in flexural strength. Copyright © 2012 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

Assessment of mechanical and three-body abrasive wear peculiarity ...

Indian Academy of Sciences (India)

The three-body abrasive wear characteristic of fabricated composites has been assessed under different operating conditions. For this, the three-body abrasion test is done on dry abrasion test rig (TR-50)and analysed using Taguchi's experimental design scheme and analysis of variance. The results obtained from these ...

21 CFR 872.6030 - Oral cavity abrasive polishing agent.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder form...

Grinding as a method of meat texture evaluation.

Science.gov (United States)

Kenmegne Kamdem, A T; Hardy, J

1995-01-01

An electric grinder equipped with a torque/speed sensor was used to evaluate maximum grinding torque (T(max)) and total energy (TE) necessary to grind 150 g of uncooked meat. Texture profile analysis (TPA), relaxation and cutting tests were carried out and sample compositions were also determined. The degree of dependence between grinding, TPA, relaxation, cutting parameters and sample composition was checked. Results showed that grinding parameters (T(max) and TE) correlated better with TPA, relaxation and cutting parameters than with composition. In particular correlation coefficient of -0·92, -0·92 and 0·97 were obtained, respectively, between T(max) and relaxation percentage (%R), T(max) and destructuring coefficient at 25% conmpression (De(25)) and between T(max) and maximum cutting force (F(c)).

7 CFR 58.726 - Cutting and grinding.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Cutting and grinding. 58.726 Section 58.726 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections of...

Microwave-assisted grinding of metallurgical coke

International Nuclear Information System (INIS)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-01-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Abrasion of 6 dentifrices measured by vertical scanning interference microscopy.

Science.gov (United States)

Pascaretti-Grizon, Florence; Mabilleau, Guillaume; Chappard, Daniel

2013-01-01

The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders) and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI). Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate) were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra) and illustrated in 3D the abraded areas. Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials.

Basics of cutting and abrasive processes

CERN Document Server

Toenshoff, Hans Kurt

2013-01-01

Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

Eco-efficiency of grinding processes and systems

CERN Document Server

Winter, Marius

2016-01-01

This research monograph aims at presenting an integrated assessment approach to describe, model, evaluate and improve the eco-efficiency of existing and new grinding processes and systems. Various combinations of grinding process parameters and system configurations can be evaluated based on the eco-efficiency. The book presents the novel concept of empirical and physical modeling of technological, economic and environmental impact indicators. This includes the integrated evaluation of different grinding process and system scenarios. The book is a valuable read for research experts and practitioners in the field of eco-efficiency of manufacturing processes but the book may also be beneficial for graduate students.

Grinding tool for making hemispherical bores in hard materials

Science.gov (United States)

Duran, E.L.

1985-04-03

A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

Dentifrice fluoride and abrasivity interplay on artificial caries lesions.

Science.gov (United States)

Nassar, Hani M; Lippert, Frank; Eckert, George J; Hara, Anderson T

2014-01-01

Incipient caries lesions on smooth surfaces may be subjected to toothbrushing, potentially leading to remineralization and/or abrasive wear. The interplay of dentifrice abrasivity and fluoride on this process is largely unknown and was investigated on three artificially created lesions with different mineral content/distribution. 120 bovine enamel specimens were randomly allocated to 12 groups (n = 10), resulting from the association of (1) lesion type [methylcellulose acid gel (MeC); carboxymethylcellulose solution (CMC); hydroxyethylcellulose gel (HEC)], (2) slurry abrasive level [low (REA 4/ RDA 69); high (REA 7/RDA 208)], and (3) fluoride concentration [0/275 ppm (14.5 mM) F as NaF]. After lesion creation, specimens were brushed in an automated brushing machine with the test slurries (50 strokes 2×/day). Specimens were kept in artificial saliva in between brushings and overnight. Enamel surface loss (SL) was determined by optical profilometry after lesion creation, 1, 3 and 5 days. Two enamel sections (from baseline and post-brushing areas) were obtained and analyzed microradiographically. Data were analyzed by analysis of variance and Tukey's tests (α = 5%). Brushing with high-abrasive slurry caused more SL than brushing with low-abrasive slurry. For MeC and CMC lesions, fluoride had a protective effect on SL from day 3 on. Furthermore, for MeC and CMC, there was a significant mineral gain in the remaining lesions except when brushed with high-abrasive slurries and 0 ppm F. For HEC, a significant mineral gain took place when low-abrasive slurry was used with fluoride. The tested lesions responded differently to the toothbrushing procedures. Both slurry fluoride content and abrasivity directly impacted SL and mineral gain of enamel caries lesions.

Grinding 'Grindstone'

Science.gov (United States)

2004-01-01

This image taken by the Mars Exploration Rover Opportunity shows a target dubbed 'Grindstone' on a rock called 'Manitoba' in 'Endurance Crater.' Opportunity dug a hole into the target with its rock abrasion tool, then captured this picture with its microscopic imager on sol 152 (June 28, 2004). The image mosaic is about 6 centimeters (2.4 inches) across.

Estimating the Backup Reaction Wheel Orientation Using Reaction Wheel Spin Rates Flight Telemetry from a Spacecraft

Science.gov (United States)

Rizvi, Farheen

2013-01-01

A report describes a model that estimates the orientation of the backup reaction wheel using the reaction wheel spin rates telemetry from a spacecraft. Attitude control via the reaction wheel assembly (RWA) onboard a spacecraft uses three reaction wheels (one wheel per axis) and a backup to accommodate any wheel degradation throughout the course of the mission. The spacecraft dynamics prediction depends upon the correct knowledge of the reaction wheel orientations. Thus, it is vital to determine the actual orientation of the reaction wheels such that the correct spacecraft dynamics can be predicted. The conservation of angular momentum is used to estimate the orientation of the backup reaction wheel from the prime and backup reaction wheel spin rates data. The method is applied in estimating the orientation of the backup wheel onboard the Cassini spacecraft. The flight telemetry from the March 2011 prime and backup RWA swap activity on Cassini is used to obtain the best estimate for the backup reaction wheel orientation.

Design and Analysis of Elliptical Nozzle in AJM Process using ...

African Journals Online (AJOL)

Abrasive jet machining (AJM) is a micromachining process, where material is removed from the work piece by the erosion effect of a high speed stream of abrasive particles carried in a gas medium, which are emerging from a nozzle. Abrasive machining includes grinding super finishing honing, lapping polishing etc.

Anisotropy abrasive wear behavior of bagasse fiber reinforced ...

African Journals Online (AJOL)

parallel orientation (APO) and normal orientation (NO) by using a two body abrasion wear tester. Three different types of abrasives wear behaviour have been observed in the composite in three orientations and follow the following trends: WNO ...

Electro-chemical grinding

Science.gov (United States)

Feagans, P. L.

1972-01-01

Electro-chemical grinding technique has rotation speed control, constant feed rates, and contour control. Hypersonic engine parts of nickel alloys can be almost 100% machined, keeping tool pressure at virtual zero. Technique eliminates galling and permits constant surface finish and burr-free interrupted cutting.

Mandibular condylar morphology for bruxers with different grinding patterns.

Science.gov (United States)

Tao, Jianxiang; Wu, Junhua; Zhang, Xuying

2016-07-01

The purpose of this study was to investigate the mandibular condylar morphology for bruxers with different grinding patterns. Condylar sectional morphology and condylar position of 30 subjects were determined by two viewers using cone beam computed tomography (CBCT) image data sets. The grinding patterns during sleep bruxism (SB) were determined objectively using a Brux-checker device.Chi-square tests were used for statistical analysis for the condylar morphology type between different tooth grinding patterns. Spearman's rank correlation coefficient was used for correlation analysis between condylar position and the canine guidance area during SB. Theincidence of condylarmorphologicaldivergence from idealwas35%.There isa significant difference in distribution of condylar morphology type between the group grinding (GG) and GG combined with mediotrusive side grinding (MG) (p < 0.05). There was no significant correlation between condylar position and canine guidance area during bruxism. MG during SB is associated with condylar morphology that is considered not to be ideal.

A Review: The Effect of Grinded Coal Bottom Ash on Concrete

Directory of Open Access Journals (Sweden)

Basirun Nurul Fasihah

2017-01-01

Full Text Available This paper offers a review on the use of grinded coal bottom ash (CBA on the concrete properties as demonstrated by strength test and microstructure test. Amount of CBA from power plant station was disposed in landfill because of the particle shape had a rough particles. By finding an alternative way to gain its surface area by grinding and used as replacement material as cement replacement may give a good side feedback on the strength and morphology of concrete. Most of the prior works studied on the grinded fly ash and grinded rice husk ash. The study on the influence of grinded CBA on the properties of concrete still limited and need more attention Therefore, the review on the effect of grinded CBA on the strength and microstructure of concrete are discussed.

The response of a high-speed train wheel to a harmonic wheel-rail force

International Nuclear Information System (INIS)

Sheng, Xiaozhen; Liu, Yuxia; Zhou, Xin

2016-01-01

The maximum speed of China's high-speed trains currently is 300km/h and expected to increase to 350-400km/h. As a wheel travels along the rail at such a high speed, it is subject to a force rotating at the same speed along its periphery. This fast moving force contains not only the axle load component, but also many components of high frequencies generated from wheel-rail interactions. Rotation of the wheel also introduces centrifugal and gyroscopic effects. How the wheel responds is fundamental to many issues, including wheel-rail contact, traction, wear and noise. In this paper, by making use of its axial symmetry, a special finite element scheme is developed for responses of a train wheel subject to a vertical and harmonic wheel-rail force. This FE scheme only requires a 2D mesh over a cross-section containing the wheel axis but includes all the effects induced by wheel rotation. Nodal displacements, as a periodic function of the cross-section angle 6, can be decomposed, using Fourier series, into a number of components at different circumferential orders. The derived FE equation is solved for each circumferential order. The sum of responses at all circumferential orders gives the actual response of the wheel. (paper)

A 6-DOF parallel bone-grinding robot for cervical disc replacement surgery.

Science.gov (United States)

Tian, Heqiang; Wang, Chenchen; Dang, Xiaoqing; Sun, Lining

2017-12-01

Artificial cervical disc replacement surgery has become an effective and main treatment method for cervical disease, which has become a more common and serious problem for people with sedentary work. To improve cervical disc replacement surgery significantly, a 6-DOF parallel bone-grinding robot is developed for cervical bone-grinding by image navigation and surgical plan. The bone-grinding robot including mechanical design and low level control is designed. The bone-grinding robot navigation is realized by optical positioning with spatial registration coordinate system defined. And a parametric robot bone-grinding plan and high level control have been developed for plane grinding for cervical top endplate and tail endplate grinding by a cylindrical grinding drill and spherical grinding for two articular surfaces of bones by a ball grinding drill. Finally, the surgical flow for a robot-assisted cervical disc replacement surgery procedure is present. The final experiments results verified the key technologies and performance of the robot-assisted surgery system concept excellently, which points out a promising clinical application with higher operability. Finally, study innovations, study limitations, and future works of this present study are discussed, and conclusions of this paper are also summarized further. This bone-grinding robot is still in the initial stage, and there are many problems to be solved from a clinical point of view. Moreover, the technique is promising and can give a good support for surgeons in future clinical work.

Assessment of Metallic Contaminants in Grinded Millet using ...

African Journals Online (AJOL)

OLUWASOGO

Separate grinding discs were used for different millet forms, while the same quantity of millet ... have bad effects on human health (Normayo et al, 2010, Edem et al, 2012 .... grinding discs to have close contact due to the hardness of the millet.

Abrasive water jet: a complementary tool

OpenAIRE

Duarte, J. P.; Peças, P.; Nunes, E.; Gouveia, H.

1998-01-01

The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial ...

Wear of dentine in vitro by toothpaste abrasives and detergents alone and combined.

Science.gov (United States)

Moore, C; Addy, M

2005-12-01

To measure in vitro the abrasion of dentine by toothpaste detergents and abrasives alone and combined. Detergents used were tego betain, sodium lauryl sulphate (SLS), adinol and pluronic diluted to 1% w/v. Abrasives were three artificial silicas, tixosil 73 and 123 and Zeodent 113, and calcium carbonate used at 2.5% w/v. Flat human dentine specimens were brushed with aqueous detergent solutions or abrasive slurries, detergent abrasive slurries and water for 20,000 brush strokes. Dentine loss was measured by non-contacting profilometry at 10,000 and 20,000 strokes. Silica particle size distribution was measured by laser deflection. Loss of dentine occurred with all detergents, abrasives and detergent abrasion combinations, but was not linear with number of brush strokes. Water appeared to remove the smear layer only, but all detergents exceeded the predicted smear layer thickness. The silica abrasives differed in abrasion properties despite similar particle size distribution. Different detergents modulated the abrasives actions in mainly positive or mainly negative directions. Detergents appear able to attack the dentine surface to produce wear. Abrasives vary considerably in wear produced under similar conditions. Detergents modulate the effect of abrasives in a way that may reflect the rheological properties of the mixture.

Umbrella Wheel - a stair-climbing and obstacle-handling wheel design concept

DEFF Research Database (Denmark)

Iversen, Simon; Jouffroy, Jerome

2017-01-01

This paper proposes a new design for stair-climbing using a wheel that can split into segments and walk up stairs or surmount other obstacles often found where humans traverse, while still being able to retain a perfectly round shape for traveling on smooth ground. Using this change of configurat......This paper proposes a new design for stair-climbing using a wheel that can split into segments and walk up stairs or surmount other obstacles often found where humans traverse, while still being able to retain a perfectly round shape for traveling on smooth ground. Using this change...... of configuration, staircases with a wide range of dimensions can be covered efficiently and safely. The design, named Umbrella Wheel, can consist of as many wheel segments as desired, and as few as two. A smaller or higher number of wheel segments has advantages and disadvantages depending on the specific...

In-Service Performance and Costs of Methods to Control Urban Rail System Noise

Science.gov (United States)

1979-12-01

This study evaluates the acoustic and economic effectiveness of five methods of controlling wheel/rail noise and vibration on urban rail transit systems, namely: rail grinding, wheel truing, resilient wheels, ring-damped wheels, and welded vs. jointe...

Comparison of Wet and Dry Grinding in Electromagnetic Mill

Directory of Open Access Journals (Sweden)

Szymon Ogonowski

2018-03-01

Full Text Available Comparison of dry and wet grinding process in an electromagnetic mill is presented in this paper. The research was conducted in a batch copper ore grinding. Batch mode allows for precise parametrization and constant repetitive conditions of the experiments. The following key aspects were tested: processing time, feed size, size of the grinding media, mass of the material and graining media, and density of the pulp. The particles size distribution of the product samples was analyzed in the laboratory after each experiment. The paper discusses the experimental results as well as the concept of dry and wet grinding and classification circuits for the electromagnetic mill. The main points of the discussion are the size reduction effectiveness and power consumption of the entire system.

Learning Activity Packets for Grinding Machines. Unit I--Grinding Machines.

Science.gov (United States)

Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the first unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

Learning Activity Packets for Grinding Machines. Unit II--Surface Grinding.

Science.gov (United States)

Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the second unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

Learning Activity Packets for Grinding Machines. Unit III--Cylindrical Grinding.

Science.gov (United States)

Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the third unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

Optimum condition determination of Rirang uranium ores grinding using ball mill

International Nuclear Information System (INIS)

Affandi, Kosim; Waluyo, Sugeng; Sarono, Budi; Sujono; Muhammad

2002-01-01

The grinding experiment on Rirang Uranium ore has been carried out with the aim is to find out the optimum condition of wet grinding using ball mill to produce particle size -325, -200 and -100 mesh. This will be used for decomposition feed the test was done by examine the parameters comparison of ore's weight against ball's weight and time of grinding. The test shown that the product of particle size -325 meshes was achieved optimum condition at the comparison ore's weight: ball = 1:3, grinding time 150 minutes, % solid 60, speed rotation of ball mill 60 rpm and recovery of grinding was 93.51 % of -325 mesh. The product of particle size -200 mesh was achieved optimum condition at comparison ore's weight: ball = 1:2, time of grinding 60 minutes, the fraction of + 200 mesh was regrind, the recovery of grinding 6.82% at particle size of (-200 + 250) mesh, 5.75 % at (-250 + 325)m mesh and, 47.93 % -325 mesh. The product of particle size -100 mesh was achieved the optimum condition at comparison ore's weight: ball = 1:2, time of grinding at 30 minutes particle size +100 mesh regrinding using mortar grinder, recovery of grinding 30.10% at particle size (-100 + 150) m, 12.28 % at (-150 + 200) mesh, 15.92 % at (-200 + 250) mesh, 12.44 % at (-250 + 325) mesh and 29.26 % -325 mesh. The determination of specific gravity of Rirang uranium ore was between 4.15 - 4.55 g/cm 3

Method of forming an abrasive compact of cubic boron nitride

International Nuclear Information System (INIS)

Bell, F.R.

1976-01-01

This patent concerns an abrasive compact comprising diamond or cubic boron nitride or mixtures thereof held in a matrix of a refractory substance and a substance which dissolves the abrasive particle to at least a limited extent. The compact may be made by subjecting a powdered mixture of the ingredients to conditions of temperature and pressure at which the abrasive particle is crystallographically stable and the solvent substance acts to dissolve the abrasive particle. The refractory substance and solvent substance are preferably so chosen that during compact manufacture there is interaction resulting in the formation of a hard material

Preparation of Grinding Aid Using Waste Acid Residue from Plasticizer Plant

Science.gov (United States)

Li, Lingxiao; Feng, Yanchao; Liu, Manchao; Zhao, Fengqing

2017-09-01

The grinding aid for granulated blast-furnace slag were prepared from waste acid residue from plasticizer plant through neutralization, de-methanol and granulation process. In this process, sulfuric acid was transformed into gypsum which has much contribution for grinding effect by combined use with the glycerol and poly glycerin in the waste. Fly ash was used for granulation for the composite grinding aid. Methanol can be recycled in the process. The result showed that the suitable addition of grinding aid is 0.03 % of granulated blast-furnace slag (mass). In this case, the specific surface area is 14% higher than that of the blank. Compared with the common grinding aids, it has excellent performance and low cost.

LITERATURE SURVEY ON ABRASION PROBLEM IN CHENILLE YARNS

Directory of Open Access Journals (Sweden)

Erhan Kenan ÇEVEN

2006-01-01

Full Text Available Chenille yarns are traditionally used in the manufacture of furnishing fabrics, fashion knitwear, and as decorative threads in many types of broad and narrow fabrics. Chenille yarn has a very distinct weakness-it does not have very good inherent abrasion resistance. When the yarns are in use, clearly the abrasion resistance of the chenille yarn is crucially important. Either during further processing or during the eventual end-use, any removal of the effect yarn forming the beard will expose the ground yarns, which in turn will result in a bare appearance. To avoid this undesirable result, several options are available. Therefore, the studies on this area are about the investigation of the influences of some material types and machine parameters on the abrasion resistance of chenille yarns and fabrics produced with these yarns. In this paper, the experimental studies about the abrasion properties of chenille yarns in yarn, knitted and woven fabric forms are summarized.

Fatigue limit of polycrystalline zirconium oxide ceramics: Effect of grinding and low-temperature aging.

Science.gov (United States)

Pereira, G K R; Silvestri, T; Amaral, M; Rippe, M P; Kleverlaan, C J; Valandro, L F

2016-08-01

The following study aimed to evaluate the effect of grinding and low-temperature aging on the fatigue limit of Y-TZP ceramics for frameworks and monolithic restorations. Disc specimens from each ceramic material, Lava Frame (3M ESPE) and Zirlux FC (Ivoclar Vivadent) were manufactured according to ISO:6872-2008 and assigned in accordance with two factors: (1) "surface treatment"-without treatment (as-sintered, Ctrl), grinding with coarse diamond bur (181µm; Grinding); and (2) "low-temperature aging (LTD)" - presence and absence. Grinding was performed using a contra-angle handpiece under constant water-cooling. LTD was simulated in an autoclave at 134°C under 2-bar pressure for 20h. Mean flexural fatigue limits (20,000 cycles) were determined under sinusoidal loading using stair case approach. For Lava ceramic, it was observed a statistical increase after grinding procedure and different behavior after LTD stimuli (Ctrl<Grinding; CtrlGrinding=Grinding Ltd); while for Zirlux, grinding and low-temperature aging promoted a statistical increase in the fatigue limit (Ctrl<Grinding; CtrlGrinding Ltd). An important increase was observed in m-phase content after both stimuli (grinding and LTD), although with different intensities. Additionally, fatigue test did not promote increase of m-phase content. Thus, tested grinding and low temperature aging did not damage the fatigue limit values significantly for both materials evaluated, even though those conditions promoted increase in m-phase. Copyright © 2016 Elsevier Ltd. All rights reserved.

Design of Wheeled Mobile Robot with Tri-Star Wheel as Rescue Robot

Directory of Open Access Journals (Sweden)

Rafiuddin Syam

2014-10-01

Full Text Available This study aims to design, and analyze a mobile robot that can handle some of the obstacles, they are uneven surfaces, slopes, can also climb stairs. WMR in this study is Tristar wheel that is containing three wheels for each set. On average surface only two wheels in contact with the surface, if there is an uneven surface or obstacle then the third wheel will rotate with the rotation center of the wheel in contact with the leading obstacle then only one wheel in contact with the surface. This study uses the C language program. Furthermore, the minimum thrust to be generated torque of the motor and transmission is 9.56 kg. The results obtained by calculation and analysis of DC motors used must have a torque greater than 14.67 kg.cm. Minimum thrust to be generated motor torque and the transmission is 9.56 kg. The experimental results give good results for robot to moving forward, backward, turn left, turn right and climbing the stairs.

High frequency vibration characteristics of electric wheel system under in-wheel motor torque ripple

Science.gov (United States)

Mao, Yu; Zuo, Shuguang; Wu, Xudong; Duan, Xianglei

2017-07-01

With the introduction of in-wheel motor, the electric wheel system encounters new vibration problems brought by motor torque ripple excitation. In order to analyze new vibration characteristics of electric wheel system, torque ripple of in-wheel motor based on motor module and vector control system is primarily analyzed, and frequency/order features of the torque ripple are discussed. Then quarter vehicle-electric wheel system (QV-EWS) dynamics model based on the rigid ring tire assumption is established and the main parameters of the model are identified according to tire free modal test. Modal characteristics of the model are further analyzed. The analysis indicates that torque excitation of in-wheel motor is prone to arouse horizontal vibration, in which in-phase rotational, anti-phase rotational and horizontal translational modes of electric wheel system mainly participate. Based on the model, vibration responses of the QV-EWS under torque ripple are simulated. The results show that unlike vertical low frequency (lower than 20 Hz) vibration excited by road roughness, broadband torque ripple will arouse horizontal high frequency (50-100 Hz) vibration of electric wheel system due to participation of the three aforementioned modes. To verify the theoretical analysis, the bench experiment of electric wheel system is conducted and vibration responses are acquired. The experiment demonstrates the high frequency vibration phenomenon of electric wheel system and the measured order features as well as main resonant frequencies agree with simulation results. Through theoretical modeling, analysis and experiments this paper reveals and explains the high frequency vibration characteristics of electric wheel system, providing references for the dynamic analysis, optimal design of QV-EWS.

Control technology for crystalline silica exposures in construction: wet abrasive blasting.

Science.gov (United States)

Golla, Vijay; Heitbrink, William

2004-03-01

This study was designed to document the effect that wet abrasive blasting has on reducing worker exposure to crystalline silica, which has been associated with silicosis and premature death. In this study, worker exposure to respirable crystalline silica was monitored during wet abrasive blasting on the exterior walls of a parking garage to remove surface concrete and expose the underlying aggregate. In this process a wet sand mix comprised of 80% dry sand and 20% water was used. Sampling and analysis revealed that the geometric mean respirable quartz concentration was 0.2 mg/m(3) for workers conducting abrasive blasting and 0.06 mg/m(3) for helpers. When abrasive blasting was conducted in areas that apparently had reduced natural ventilation, dust exposures appeared to increase. When compared with other published data, this case study suggests that wet abrasive blasting causes less exposure to crystalline silica than dry abrasive blasting.

Electrical resistivity measurements to predict abrasion resistance of ...

Indian Academy of Sciences (India)

WINTEC

increasing expansion of highway and other construction works and decreasing natural aggregate resources in the world, the demand for crushed stone aggregates has in- creased from day-to-day. One of the important properties of rock aggregates is abrasion resistance. The abrasion resistance of aggregates is generally ...

The Characteristics and Causes of Push-off During Screw Rotor Manufacture, and its Compensation by Multi-axis Machine Path Calculations

Science.gov (United States)

Wang, X.; Holmes, C. S.

2015-08-01

When grinding helical components, errors occur at the beginning and end of the contact path between the component and grinding wheel. This is due to the forces on the component changing as the grinding wheel comes into and out-of full contact with the component. In addition, shaft bending may add depth changes which vary along the length. This may result in an interrupted contact line and increased noise from the rotors. Using on-board scanning, software has been developed to calculate a compensated grinding path, which includes the adjustments of head angle, work rotation and infeed. This grinding path compensates not only lead errors, but also reduces the profile errors as well. The program has been tested in rotor production and the results are shown.

Submerged cutting characteristics of abrasive suspension jet

International Nuclear Information System (INIS)

Shimizu, Seiji; Peng, Guoyi; Oguma, Yasuyuki; Nishikata, Hiroki

2015-01-01

An abrasive suspension jet (ASJ) formed by propelling abrasive suspension through a nozzle has a greater cutting capability than the conventional abrasive water jet. However the cutting capability of submerged ASJs decreases drastically with increasing the standoff distance and the pressure around the jet. A sheathed nozzle nozzle with ventilation for ASJs has been developed as a mean of extending the effective stand-off distance and improving the cutting capabilities under submerged condition. In the present investigation, cutting tests by ASJs in air and under submerged condition are conducted with specimens of aluminum alloy. Air coated ASJs are formed by using a sheathed nozzle with ventilation. The relative cutting depth is defined as the cutting depth is arranged effectually by the cavitation number based on the cavity pressure measured at the sheath. (author)

Abrasive wear of ceramic wear protection at ambient and high temperatures

Science.gov (United States)

Varga, M.; Adam, K.; Tumma, M.; Alessio, K. O.

2017-05-01

Ceramic wear protection is often applied in abrasive conditions due to their excellent wear resistance. This is especially necessary in heavy industries conveying large amounts of raw materials, e.g. in steel industry. Some plants also require material transport at high temperatures and velocities, making the need of temperature stable and abrasion resistant wear protection necessary. Various types and wear behaviour of ceramic protection are known. Hence, the goal of this study is to identify the best suitable ceramic materials for abrasive conditions in harsh environments at temperatures up to 950°C and severe thermal gradients. Chamottes, known for their excellent thermal shock resistance are compared to high abrasion resistant ceramic wear tiles and a cost efficient cement-bounded hard compound. Testing was done under high-stress three-body abrasion regime with a modified ASTM G65 apparatus enabling for investigations up to ~950°C. Thereto heated abrasive is introduced into the wear track and also preheated ceramic samples were used and compared to ambient temperature experiments. Results indicate a significant temperature influence on chamottes and the hard compound. While the chamottes benefit from temperature increase, the cement-bounded hard compound showed its limitation at abrasive temperatures of 950°C. The high abrasion resistant wear tiles represented the materials with the best wear resistance and less temperature influence in the investigated range.

Influence of martensitic phase in abrasion behaviour of stainless steel 304 L

International Nuclear Information System (INIS)

Ruzzante, J.; Alvarez, P.; Hey, A.; Gestido, G.D.; Vosen, J.H.; Fernandez, H.A.

1986-01-01

Abrasion behaviour is studied in commercial stainless steels of different class compositions by standard. The work achieved guieds in structural analysis of superficial coat formed and its relation with abrasion variables, load and velocity. The abrasion is made in an equipment LF WK of high velocity with friction powers, abrasion velocity and temperature variation registered on the tested piece. The abrasion zone is studied with scanning electron microscope (SEM). The deformed superficial zone nature is studied relationing its microstructure with profile corresponding of microhardness. (C.M.C.T.R.) [pt

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

OpenAIRE

Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

2016-01-01

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type t...

Gemstone Grinding Process Improvement by using Impedance Force Control

Directory of Open Access Journals (Sweden)

Hamprommarat Chumpol

2015-01-01

Full Text Available Chula Automatic Faceting Machine has been developed by The Advance Manufacturing Research Lab, Chulalongkorn University to support Thailand Gems-Industry. The machine has high precision motion control by using position and force control. A contact stiffness model is used to estimate grinding force. Although polished gems from the Faceting Machine have uniform size and acceptable shape, the force of the grinding and polishing process cannot be maintain constant and has some fluctuation due to indirect force control. Therefor this research work propose a new controller for this process based on an impedance direct force control to improve the gemstone grinding performance during polishing process. The grinding force can be measured through motor current. The results show that the polished gems by using impedance direct force control can maintain uniform size as well as good shape and high quality surface.

A dynamic wheel-rail impact analysis of railway track under wheel flat by finite element analysis

Science.gov (United States)

Bian, Jian; Gu, Yuantong; Murray, Martin Howard

2013-06-01

Wheel-rail interaction is one of the most important research topics in railway engineering. It involves track impact response, track vibration and track safety. Track structure failures caused by wheel-rail impact forces can lead to significant economic loss for track owners through damage to rails and to the sleepers beneath. Wheel-rail impact forces occur because of imperfections in the wheels or rails such as wheel flats, irregular wheel profiles, rail corrugations and differences in the heights of rails connected at a welded joint. A wheel flat can cause a large dynamic impact force as well as a forced vibration with a high frequency, which can cause damage to the track structure. In the present work, a three-dimensional finite element (FE) model for the impact analysis induced by the wheel flat is developed by the use of the FE analysis (FEA) software package ANSYS and validated by another validated simulation. The effect of wheel flats on impact forces is thoroughly investigated. It is found that the presence of a wheel flat will significantly increase the dynamic impact force on both rail and sleeper. The impact force will monotonically increase with the size of wheel flats. The relationships between the impact force and the wheel flat size are explored from this FEA and they are important for track engineers to improve their understanding of the design and maintenance of the track system.

Effects of grinding on certain crystalline structures

International Nuclear Information System (INIS)

Tekiz, Y.

1965-06-01

The effects of grinding on certain crystalline substances (ZnO, ZnS, Sb), have been studied using X-ray diffraction and electron microscopy. The treatments were carried out using a vibrating mill which involves a higher energy than more conventional equipment such as ball-mills. Various methods have been proposed for determining the width of the intrinsic profile (β). In the case of zinc oxide it has been shown possible to differentiate the respective contributions of the fragmentation effects and of lattice deformation effects to the overall effects of the grinding. For the two types of zinc sulfide (blend and Wurtzite) it has been shown that the blend-wurtzite) transition point is very much decreased, and that the rate of transformation of wurtzite into the stable form (blend) at room temperature is considerably increased by the grinding. In the case of antimony, the method of fragmentation shows the existence of an anisotropy which appears to be connected with easily cleavable planes. These observations show that in the case of grinding carried out with sufficient energy, the accumulation of this energy in the matter through the creation of lattice defects can accelerate the reaction rate or bring about physical transformations. (author) [fr

Performance of Metal Cutting on Endmills Manufactured by Cooling-Air and Minimum Quantity Lubrication Grinding

Science.gov (United States)

Inoue, Shigeru; Aoyama, Tojiro

Grinding fluids have been commonly used during the grinding of tools for their cooling and lubricating effect since the hard, robust materials used for cutting tools are difficult to grind. Grinding fluids help prevent a drop in hardness due to burning of the cutting edge and keep chipping to an absolute minimum. However, there is a heightened awareness of the need to improve the work environment and protect the global environment. Thus, the present study is aimed at applying dry grinding, cooling-air grinding, cooling-air grinding with minimum quantity lubrication (MQL), and oil-based fluid grinding to manufacturing actual endmills (HSS-Co). Cutting tests were performed by a vertical machining center. The results indicated that the lowest surface inclination values and longest tool life were obtained by cooling-air grinding with MQL. Thus, cooling-air grinding with MQL has been demonstrated to be at least as effective as oil-based fluid grinding.

Reinventing the wheel: comparison of two wheel cage styles for assessing mouse voluntary running activity.

Science.gov (United States)

Seward, T; Harfmann, B D; Esser, K A; Schroder, E A

2018-04-01

Voluntary wheel cage assessment of mouse activity is commonly employed in exercise and behavioral research. Currently, no standardization for wheel cages exists resulting in an inability to compare results among data from different laboratories. The purpose of this study was to determine whether the distance run or average speed data differ depending on the use of two commonly used commercially available wheel cage systems. Two different wheel cages with structurally similar but functionally different wheels (electromechanical switch vs. magnetic switch) were compared side-by-side to measure wheel running data differences. Other variables, including enrichment and cage location, were also tested to assess potential impacts on the running wheel data. We found that cages with the electromechanical switch had greater inherent wheel resistance and consistently led to greater running distance per day and higher average running speed. Mice rapidly, within 1-2 days, adapted their running behavior to the type of experimental switch used, suggesting these running differences are more behavioral than due to intrinsic musculoskeletal, cardiovascular, or metabolic limits. The presence of enrichment or location of the cage had no detectable impact on voluntary wheel running. These results demonstrate that mice run differing amounts depending on the type of cage and switch mechanism used and thus investigators need to report wheel cage type/wheel resistance and use caution when interpreting distance/speed run across studies. NEW & NOTEWORTHY The results of this study highlight that mice will run different distances per day and average speed based on the inherent resistance present in the switch mechanism used to record data. Rapid changes in running behavior for the same mouse in the different cages demonstrate that a strong behavioral factor contributes to classic exercise outcomes in mice. Caution needs to be taken when interpreting mouse voluntary wheel running activity to

Development of the pellet grinding and inspection system

International Nuclear Information System (INIS)

Yamaguchi, Toshihiro; Kawasaki, Takao; Inui, Toshihiko; Yamada, Hiroyuki.

1996-01-01

The pellet grinding and inspection system is the facility of producing the MOX fuel for FBRs, and it was delivered in March, 1996 to the No. 3 Development Office of the plutonium fuel shop in Tokai of Power Reactor and Nuclear Fuel Development Corporation. This facility realized the high speed processing using the compact facility by combining the grinding of pellets, the inspection of outer density and appearance, the rationalization of the facility and the high performance automation equipment. The production processes of MOX comprise the processes of powder, sinter, finish and inspection, fabrication and assembling. The requirement for developing these facilities is shown. The features of this pellet grinding and inspection system are the compact facility by the combination of functions, high speed processing, the reduction of holdup in processes and the improvement of maintenance. These features are explained. The main components are simple sorting equipment, grinder, grinding dust recovering equipment, outside diameter and density sorting equipment and appearance inspection equipment. The constitution and the main functions of the control facility are described. The operational process is explained. (K.I.)

Investigation of the formation process of two piracetam cocrystals during grinding

DEFF Research Database (Denmark)

Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian

2011-01-01

Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam......-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than...... for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form...

Modeling of Micro Deval abrasion loss based on some rock properties

Science.gov (United States)

Capik, Mehmet; Yilmaz, Ali Osman

2017-10-01

Aggregate is one of the most widely used construction material. The quality of the aggregate is determined using some testing methods. Among these methods, the Micro Deval Abrasion Loss (MDAL) test is commonly used for the determination of the quality and the abrasion resistance of aggregate. The main objective of this study is to develop models for the prediction of MDAL from rock properties, including uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness, apparent porosity, void ratio Cerchar abrasivity index and Bohme abrasion test are examined. Additionally, the MDAL is modeled using simple regression analysis and multiple linear regression analysis based on the rock properties. The study shows that the MDAL decreases with the increase of uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness and Cerchar abrasivity index. It is also concluded that the MDAL increases with the increase of apparent porosity, void ratio and Bohme abrasion test. The modeling results show that the models based on Bohme abrasion test and L type Schmidt rebound hardness give the better forecasting performances for the MDAL. More models, including the uniaxial compressive strength, the apparent porosity and Cerchar abrasivity index, are developed for the rapid estimation of the MDAL of the rocks. The developed models were verified by statistical tests. Additionally, it can be stated that the proposed models can be used as a forecasting for aggregate quality.

Effect of nanofillers' size on surface properties after toothbrush abrasion.

Science.gov (United States)

Cavalcante, Larissa M; Masouras, Konstantinos; Watts, David C; Pimenta, Luiz A; Silikas, Nick

2009-02-01

To investigate the effect of filler-particle size of experimental and commercial resin composites, undergoing toothbrush abrasion, on three surface properties: surface roughness (SR), surface gloss (G) and color stability (CS). Four model (Ivoclar/Vivadent) and one commercial resin composite (Tokuyama) with varying filler-size from 100-1000 nm were examined. Six discs (10 mm x 2 mm) from each product were prepared and mechanically polished. The samples were then submitted to 20,000 brushing strokes in a toothbrush abrasion machine. SR parameters (Ra, Rt and RSm), G, and CS were measured before and after toothbrush abrasion. Changes in SR and G were analyzed by 2-way ANOVA, with Bonferroni post hoc test. CS values were submitted to one-way ANOVA and Bonferroni post hoc test (alpha=0.05). Initial G values ranged between 73-87 gloss units (GU) and were reduced after toothbrush abrasion to a range of 8-64 GU. Toothbrush abrasion resulted in significant modifications in SR and G amongst the materials tested, attributed to filler sizes. There was statistically significant difference in color (delta E* ranged from 0.38-0.88). Filler size did not affect color stability. Toothbrush abrasion resulted in rougher and matte surfaces for all materials tested. Although the individual differences in surface roughness among filler sizes were not always significant, the correlation showed a trend that larger filler sizes resulted in higher surface roughness after abrasion for the SR parameters Ra and Rt (r = 0.95; r = 0.93, respectively). RSm showed an increase after toothbrush abrasion for all resin composites, however no significant correlation was detected (r = 0.21).There was a significant correlation between G and Ra ratios (r = - 0.95).

The Influence of Wheel/Rail Contact Conditions on the Microstructure and Hardness of Railway Wheels

Directory of Open Access Journals (Sweden)

Paul Molyneux-Berry

2014-01-01

Full Text Available The susceptibility of railway wheels to wear and rolling contact fatigue damage is influenced by the properties of the wheel material. These are influenced by the steel composition, wheel manufacturing process, and thermal and mechanical loading during operation. The in-service properties therefore vary with depth below the surface and with position across the wheel tread. This paper discusses the stress history at the wheel/rail contact (derived from dynamic simulations and observed variations in hardness and microstructure. It is shown that the hardness of an “in-service” wheel rim varies significantly, with three distinct effects. The underlying hardness trend with depth can be related to microstructural changes during manufacturing (proeutectoid ferrite fraction and pearlite lamellae spacing. The near-surface layer exhibits plastic flow and microstructural shear, especially in regions which experience high tangential forces when curving, with consequentially higher hardness values. Between 1 mm and 7 mm depth, the wheel/rail contacts cause stresses exceeding the material yield stress, leading to work hardening, without a macroscopic change in microstructure. These changes in material properties through the depth of the wheel rim would tend to increase the likelihood of crack initiation on wheels toward the end of their life. This correlates with observations from several train fleets.

49 CFR 570.10 - Wheel assemblies.

Science.gov (United States)

2010-10-01

... bead through one full wheel revolution and note runout in excess of one-eighth of an inch. (c) Mounting... 49 Transportation 6 2010-10-01 2010-10-01 false Wheel assemblies. 570.10 Section 570.10... Pounds or Less § 570.10 Wheel assemblies. (a) Wheel integrity. A tire rim, wheel disc, or spider shall...

Third abrasive wear mode: is it possible?

Directory of Open Access Journals (Sweden)

Ronaldo Câmara Cozza

2014-04-01

Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

Determining the direction of tooth grinding: an in vitro study.

Science.gov (United States)

ten Berge, F; te Poel, J; Ranjitkar, S; Kaidonis, J A; Lobbezoo, F; Hughes, T E; Townsend, G C

2012-08-01

The analysis of microwear patterns, including scratch types and widths, has enabled reconstruction of the dietary habits and lifestyles of prehistoric and modern humans. The aim of this in vitro study was to determine whether an assessment of microwear features of experimental scratches placed on enamel, perpendicularly to the direction of grinding, could predict the grinding direction. Experimental scratches were placed using a scalpel blade on standardised wear facets that had been prepared by wearing opposing enamel surfaces in an electromechanical tooth wear machine. These control 'baseline' facets (with unworn experimental scratches) were subjected to 50 wear cycles, so that differential microwear could be observed on the leading and trailing edges of the 'final' facets. In Group 1 (n=28), the 'footprint' microwear patterns corresponding to the known grinding direction of specimens in the tooth wear machine were identified. Then, they were used to predict the direction of tooth grinding blindly in the same sample after a 2-week intermission period. To avoid overfitting the predictive model, its sensitivity was also cross-validated in a new sample (Group 2, n=14). A crescent-shaped characteristic observed in most experimental scratches matched the grinding direction on all occasions. The best predictor of the direction of grinding was a combined assessment of the leading edge microwear pattern and the crescent characteristic (82.1% in Group 1 and 92.9% in Group 2). In conclusion, a simple scratch test can determine the direction of tooth grinding with high reliability, although further improvement in sensitivity is desirable. © 2012 Blackwell Publishing Ltd.

The Effect of Wood Alignment on Wood Grinding – Part 1: Properties of Pulp and Fines Revealed in the Grinding Mechanism

Directory of Open Access Journals (Sweden)

Erkki Tapani Saharinen

2016-03-01

Full Text Available In industrial wood grinding, logs are pressed against a rotating stone, with the logs and fiber axis parallel to the axis of the stone. The objective of this study is to clarify how the wood alignment affects the process and pulp properties. In this research, wood blocks were fed into a laboratory grinder with various alignments in relation to the surface of the grinding stone. The effects of the alignment on the properties of the pulp and the amount and quality of fines were measured. A grinding mechanism was proposed. The results show that the pulp quality is very sensitive to the angle between the stone surface and the log. In gentle refining, the fiber structure is loosened by fatigue before it is bent on the surface; pressure pulses produce fibrillar material, and fibers develop toward having good bonding ability. In forced grinding, the process is “violent”, and the fiber wears and becomes crushed immediately on the surface into small particles with low bonding ability.

Abrasive water jet cutting

International Nuclear Information System (INIS)

Leist, K.J.; Funnell, G.J.

1988-01-01

In the process of selecting a failed equipment cut-up tool for the process facility modifications (PFM) project, a system using an abrasive water jet (AWJ) was developed and tested for remote disassembly of failed equipment. It is presented in this paper

Design of Wheeled Mobile Robot with Tri-Star Wheel as Rescue Robot

Directory of Open Access Journals (Sweden)

Rafiuddin Syam

2016-05-01

Full Text Available This study aims to design, and analyze a mobilerobot that can handle some of the obstacles, they are unevensurfaces, slopes, can also climb stairs. WMR in this study is Tristarwheel that is containing three wheels for each set. Onaverage surface only two wheels in contact with the surface, ifthere is an uneven surface or obstacle then the third wheel willrotate with the rotation center of the wheel in contact with theleading obstacle then only one wheel in contact with the surface.This study uses the C language program. Furthermore, theminimum thrust to be generated torque of the motor andtransmission is 9.56 kg. The results obtained by calculation andanalysis of DC motors used must have a torque greater than14.67 kg.cm. Minimum thrust to be generated motor torque andthe transmission is 9.56 kg. The experimental results give goodresults for robot to moving forward, backward, turn left, turnright and climbing the stairs

Atmospheric particulate emissions from dry abrasive blasting using coal slag

Energy Technology Data Exchange (ETDEWEB)

Bhaskar Kura; Kalpalatha Kambham; Sivaramakrishnan Sangameswaran; Sandhya Potana [University of New Orleans, New Orleans, LA (United States). Department of Civil and Environmental Engineering

2006-08-15

Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. 40 refs., 5 figs., 2 tabs.

Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

Science.gov (United States)

Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A. M.; Strachan, Clare J.; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S.

2011-01-01

Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained. PMID:24309304

Fine grinding of brittle minerals and materials by jet mill

OpenAIRE

Lek Sikong; Kalayanee Kooptanond; Noparit Morasut; Thammasak Pongprasert

2008-01-01

Various variables affecting grinding, such as air pressure, minerals or materials hardness, feed size were investigated.The limitations of grinding of gypsum, barite, ilmenite, quartz and ferrosilicon were also elucidated by means of particlefineness size distribution and morphology of ground products. It was found that:1) The density of particles, which are in the grinding zone affects the product fineness, i.e. higher feed rate resultsin a larger product size. The appropriate feed rate is s...

Industrial versus Laboratory Clinker Processing Using Grinding Aids (Scale Effect

Directory of Open Access Journals (Sweden)

Joseph Jean Assaad

2015-01-01

Full Text Available The evaluation of grinding aid (GA effect on clinker processing in laboratory grinding mills is relatively simple. Yet, the results obtained cannot be directly transposed to industrial mills, given the fundamentally different operational modes and grinding parameters. This paper seeks to evaluate the scale effect by comparing the results obtained from a closed-circuit tube mill operating at 90 ton/hr to those determined using a 50-liter laboratory mill. Tests results have shown that the decrease in specific energy consumption (Ec due to glycol or amine-based GA can be evaluated under laboratory conditions. However, such tests underestimate the actual performance that could be achieved in real-scale mills; the Ec reduction due to GA is around twofold higher when grinding is performed in real-scale mill. Compared to industrial tests, the cement particle size distribution curves widened and shifted towards higher diameters when grinding was performed under laboratory conditions, particularly with GA additions. This led to remarkable changes in water demand, setting time, and 1- and 28-day compressive strengths.

Submerged cutting characteristics of abrasive suspension jet

International Nuclear Information System (INIS)

Shimizu, Seiji; Peng, Guoyi; Oguma, Yasuyuki; Nishikata, Hiroyuki

2015-01-01

An abrasive suspension jet (ASJ) formed by propelling abrasive suspension through a nozzle has a greater cutting capability than the conventional abrasive water jet. However the cutting capability of submerged ASJs decreases drastically with increasing the standoff distance and the pressure around the jet. A sheathed nozzle with ventilation for ASJs has been developed as a mean of extending the effective stand-off distance and improving the cutting capabilities under submerged condition. In the present investigation, cutting tests by ASJs in air and under submerged condition are conducted with specimens of aluminum alloy. Air coated ASJs are formed by using a sheathed nozzle with ventilation. The relative cutting depth is defined as the cutting depth under submerged condition divided by the cutting depth in air at the same standoff distance. The relative cutting depth is arranged effectually by the cavitation number based on the cavity pressure measured at the sheath. (author)

Determination of the boundary conditions of the grinding load in ball mills

Science.gov (United States)

Sharapov, Rashid R.

2018-02-01

The prospects of application in ball mills for grinding cement clinker with inclined partitions are shown. It is noted that ball mills with inclined partitions are more effective. An algorithm is proposed for calculating the power consumed by a ball mill with inclined inter-chamber partitions in which an axial movement of the ball load takes place. The boundary conditions in which the ball load is located are determined. The equations of bounding the grinding load are determined. The behavior of a grinding load is considered in view of the characteristic cross sections. The coordinates of the centers of gravity of the grinding load with a definite step and the shape of the cross sections are determined. It is theoretically shown that grinding load in some parts of the ball mill not only consumes, but also helps to rotate the ball mill. Methods for calculating complex analytical expressions for determining the coordinates of the centers of gravity of the grinding load under the conditions of its longitudinal motion have developed. The carried out researches allow to approach from the general positions to research of behavior of a grinding load in the ball mills equipped with various in-mill devices.

Analysis of coarse aggregate performance based on the modified Micro Deval abrasion test

Directory of Open Access Journals (Sweden)

Jiangfeng Wu

2018-03-01

Full Text Available The anti-abrasion property of aggregate significantly affects the performance of the pavement. In this research, the quartzite and gneiss which were produced in Lincheng County, Xingtai City, Hebei Province were selected as test samples. According to the American Society for Testing and Materials standard, the Micro-Deval abrasion test was taken every 1000 rotation times until 20,000 times, and the change trend of the Micro-Deval abrasion value was obtained. Results showed that the abrasion values were in the exponential growth rate rather than linear rate. Their R-Square coefficient was 0.99142 and 0.99916 respectively. The gravel information such as area, roundness, diameter, perimeter and so on were calculated and analyzed by Image-Pro Plus software, which provided a rapid way for the 2D morphology characteristics analysis of the coarse aggregate. Keywords: Micro-Deval abrasion test, Coarse aggregate, Anti-abrasion property, Abrasion values

Effect of different grinding burs on the physical properties of zirconia.

Science.gov (United States)

Lee, Kyung-Rok; Choe, Han-Cheol; Heo, Yu-Ri; Lee, Jang-Jae; Son, Mee-Kyoung

2016-04-01

Grinding with less stress on 3Y-TZP through proper selection of methods and instruments can lead to a long-term success of prosthesis. The purpose of this study was to compare the phase transformation and physical properties after zirconia surface grinding with 3 different grinding burs. Forty disc-shaped zirconia specimens were fabricated. Each Ten specimens were ground with AllCeramic SuperMax (NTI, Kahla, Germany), Dura-Green DIA (Shofu Inc., Kyoto, Japan), and Dura-Green (Shofu Inc., Kyoto, Japan). Ten specimens were not ground and used as a control group. After the specimen grinding, XRD analysis, surface roughness test, FE-SEM imaging, and biaxial flexural strength test were performed. After surface grinding, small amount of monoclinic phase in all experimental groups was observed. The phase change was higher in specimens, which were ground with Dura-Green DIA and AllCeramic SuperMax burs. The roughness of surfaces increased in specimens, which were ground with Dura-Green DIA and AllCeramic SuperMax burs than control groups and ground with Dura-Green. All experimental groups showed lower flexural strength than control group, but there was no statistically significant difference between control group and ground with Dura-Green DIA and AllCeramic SuperMax burs. The specimens, which were ground with Dura- Green showed the lowest strength. The use of dedicated zirconia-specific grinding burs such as Dura-Green DIA and AllCeramic SuperMax burs decreases the grinding time and did not significantly affect the flexural strength of zirconia, and therefore, they may be recommended. However, a fine polishing process should be accompanied to reduce the surface roughness after grinding.

Thermal model to investigate the temperature in bone grinding for skull base neurosurgery.

Science.gov (United States)

Zhang, Lihui; Tai, Bruce L; Wang, Guangjun; Zhang, Kuibang; Sullivan, Stephen; Shih, Albert J

2013-10-01

This study develops a thermal model utilizing the inverse heat transfer method (IHTM) to investigate the bone grinding temperature created by a spherical diamond tool used for skull base neurosurgery. Bone grinding is a critical procedure in the expanded endonasal approach to remove the cranial bone and access to the skull base tumor via nasal corridor. The heat is generated during grinding and could damage the nerve or coagulate the blood in the carotid artery adjacent to the bone. The finite element analysis is adopted to investigate the grinding-induced bone temperature rise. The heat source distribution is defined by the thermal model, and the temperature distribution is solved using the IHTM with experimental inputs. Grinding experiments were conducted on a bovine cortical bone with embedded thermocouples. Results show significant temperature rise in bone grinding. Using 50°C as the threshold, the thermal injury can propagate about 3mm in the traverse direction, and 3mm below the ground surface under the dry grinding condition. The presented methodology demonstrated the capability of being a thermal analysis tool for bone grinding study. Copyright © 2013 IPEM. Published by Elsevier Ltd. All rights reserved.

Temperature prediction in high speed bone grinding using motor PWM signal.

Science.gov (United States)

Tai, Bruce L; Zhang, Lihui; Wang, Anthony C; Sullivan, Stephen; Wang, Guangjun; Shih, Albert J

2013-10-01

This research explores the feasibility of using motor electrical feedback to estimate temperature rise during a surgical bone grinding procedure. High-speed bone grinding is often used during skull base neurosurgery to remove cranial bone and approach skull base tumors through the nasal corridor. Grinding-induced heat could propagate and potentially injure surrounding nerves and arteries, and therefore, predicting the temperature in the grinding region would benefit neurosurgeons during the operation. High-speed electric motors are controlled by pulse-width-modulation (PWM) to alter the current input and thus maintain the rotational speed. Assuming full mechanical to thermal power conversion in the grinding process, PWM can be used as feedback for heat generation and temperature prediction. In this study, the conversion model was established from experiments under a variety of grinding conditions and an inverse heat transfer method to determine heat flux. Given a constant rotational speed, the heat conversion was represented by a linear function, and could predict temperature from the experimental data with less than 20% errors. Such results support the advance of this technology for practical application. Copyright © 2013 IPEM. Published by Elsevier Ltd. All rights reserved.

Work Index and Grinding Energy Assessment of Dilband Iron Ore, Pakistan

Directory of Open Access Journals (Sweden)

Muhammad Ishaque Abro

2011-01-01

Full Text Available Importance of comminution in mineral processing sector is highly acknowledged from energy perspective. In present study an attempt was made to understand the comminuting behavior of Dilband iron ore and to compute the grinding energy requirement for production of ultrafine particles up to mesh of liberation. In this regard standard grindability tests developed by the Chair of Mineral Processing Leoben Austria was used for calculating work index of Dilband iron ore. The grinding tests were conducted in rod and ball mills. The work index value of two feed size fractions with 80% passing at 3800?m and 5200?m was noted to be 11.85 kwh/t and 9.3 kwh/ton respectively. Ball mill grinding test indicates that dry grinding in open circuit is not efficient and consumes more energy of 88.48kwh/t of ore for grinding 1000/40?m to 80% <40?m size.

Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

Directory of Open Access Journals (Sweden)

Keith Gordon

2011-10-01

Full Text Available Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained.

Abrasive wear of WC-NiMoCrFeCo thermally sprayed coatings in dependence on different types of abrasive sands

Czech Academy of Sciences Publication Activity Database

Kašparová, M.; Zahálka, F.; Houdková, Š.; Ctibor, Pavel

2010-01-01

Roč. 48, č. 1 (2010), s. 75-85 ISSN 0023-432X R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : WC-Hastelloy * abrasive wear * Al2O3 sand * SiO2 sand * braun size * abrasive efficiency Subject RIV: JG - Metallurgy Impact factor: 0.471, year: 2010 http://kovmat.sav.sk/abstract.php?rr=48&cc=1&ss=73

Lab-scale roller table mill for investigating the grinding behaviour of coal

Energy Technology Data Exchange (ETDEWEB)

Werner, V.; Zelkowski, J.; Schoenert, K. [Inst. for Energy Process Engineering and Fuel Technology and Inst. of Mineral Processing, Univ. Clausthal, Clausthal-Zellerfeld (Germany)

1999-11-01

The test mill is equipped with one roller. The material bed can be discharged completely after overroling. Grinding force, torque and gap width are measured. Cycle tests with three coals have been performed for simulating a closed circuit process. The grinding behaviour is characterized by the following relations: compaction of the particle bed and specific power draft vs. specific grinding force, production of fine material (dust), circuit factor, specific surface of the dust and specific work-input of the grinding circuit vs. specific power draft. (orig.)

Grinding patterns in migraine patients with sleep bruxism: a case-controlled study.

Science.gov (United States)

Kato, Momoko; Saruta, Juri; Takeuchi, Mifumi; Sugimoto, Masahiro; Kamata, Yohei; Shimizu, Tomoko; To, Masahiro; Fuchida, Shinya; Igarashi, Hisaka; Kawata, Toshitsugu; Tsukinoki, Keiichi

2016-11-01

Details on grinding patterns and types of contact during sleep bruxism in association with migraine headache have not yet been elucidated. This study compared the characteristics of sleep bruxism between patients with migraine and controls. The study included 80 female patients who had been diagnosed with migraine and 52 women with no history of migraine. Grinding patterns were measured using the BruxChecker® (Scheu Dental, Iserlohn, Germany). There was a significant difference between the two groups in the distribution of grinding patterns at the laterotrusive side (p grinding area at all sites was significantly larger in the migraine group than in the control group (p grinding over a large area among migraine patients, particularly in the molar region.

Tracked Vehicle Road Wheel Puller

Science.gov (United States)

2009-02-01

employed for removing smaller-size components, such as bolts and the like. U.S. Patent No. 5,410,792, issued to Freeman (3), discloses a caster wheel ...separation of the rubberized annular layer from the outer annular surface of the wheel . Figure 5 further illustrates a modification of the wheel puller...2001. 2. Rubino et al. Pulling Tool. U.S. Patent 5,479,688, 1996. 3. Freeman. Caster Wheel Axle Extraction Apparatus. U.S. Patent 5,410,792

Mangrove Cultivation For Dealing With Coastal Abrasion Case Study Of Karangsong

Science.gov (United States)

Fatimatuzzahroh, Feti; Hadi, Sudharto P.; Purnaweni, Hartuti

2018-02-01

Coastal abrasion is consequence from destructive waves and sea current. One of cause is human intervention. The effort to solve of abrasion is by mangrove cultivation. Mangroves are halophyte plant that can restrain the sea wave. Mangrove cultivation required participation community that give awareness the importance of mangrove in coastal sustainability. Mangroves in coastal Karangsong, Indramayu west java, in 2007 was through abrasion approximately 127.30 ha. Mangrove cultivation in Karangsong has been replanting since 1998 to 2003, but there was no maintenance and management. In 2007 until 2015 Karangsong replanting mangroves and has been succeed. Karangsong became the center of mangrove study for west java area in 2015. This achievement is result of cooperation between community, NGO, and local government. In addition, this effort made not only overcome the abrasion problem but also give community awareness about the importance of mangrove cultivation in preventing coastal abrasion throughout community development. This paper reviews abrasion in Karangsong and the impact for local community and empowerment in mangrove cultivation. To achieve the success mangrove cultivation required community development approach from planning process, planting, maintenance and management.

Experimental Research into Technology of Abrasive Flow Machining Nonlinear Tube Runner

Directory of Open Access Journals (Sweden)

Junye Li

2014-06-01

Full Text Available In the fields of military and civil uses, some special passages exist in many major parts, such as non-linear tubes. The overall performance is usually decided by the surface quality. Abrasive flow machining (AFM technology can effectively improve the surface quality of the parts. In order to discuss the mechanism and technology of abrasive flow machining nonlinear tube, the nozzle is picked up as the researching object, and the self-designed polishing liquid is employed to make research on the key technological parameters of abrasive flow machining linear tube. Technological parameters’ impact on surface quality of the parts through the nozzle surface topography and scanning electron microscopy (SEM map is explored. It is experimentally confirmed that abrasive flow machining can significantly improve surface quality of nonlinear runner, and experimental results can provide technical reference to optimizing study of abrasive flow machining theory.

Grinding damage assessment on four high-strength ceramics.

Science.gov (United States)

Canneto, Jean-Jacques; Cattani-Lorente, Maria; Durual, Stéphane; Wiskott, Anselm H W; Scherrer, Susanne S

2016-02-01

The purpose of this study was to assess surface and subsurface damage on 4 CAD-CAM high-strength ceramics after grinding with diamond disks of 75 μm, 54 μm and 18 μm and to estimate strength losses based on damage crack sizes. The materials tested were: 3Y-TZP (Lava), dense Al2O3 (In-Ceram AL), alumina glass-infiltrated (In-Ceram ALUMINA) and alumina-zirconia glass-infiltrated (In-Ceram ZIRCONIA). Rectangular specimens with 2 mirror polished orthogonal sides were bonded pairwise together prior to degrading the top polished surface with diamond disks of either 75 μm, 54 μm or 18 μm. The induced chip damage was evaluated on the bonded interface using SEM for chip depth measurements. Fracture mechanics were used to estimate fracture stresses based on average and maximum chip depths considering these as critical flaws subjected to tension and to calculate possible losses in strength compared to manufacturer's data. 3Y-TZP was hardly affected by grinding chip damage viewed on the bonded interface. Average chip depths were of 12.7±5.2 μm when grinding with 75 μm diamond inducing an estimated loss of 12% in strength compared to manufacturer's reported flexural strength values of 1100 MPa. Dense alumina showed elongated chip cracks and was suffering damage of an average chip depth of 48.2±16.3 μm after 75 μm grinding, representing an estimated loss in strength of 49%. Grinding with 54 μm was creating chips of 32.2±9.1 μm in average, representing a loss in strength of 23%. Alumina glass-infiltrated ceramic was exposed to chipping after 75 μm (mean chip size=62.4±19.3 μm) and 54 μm grinding (mean chip size=42.8±16.6 μm), with respectively 38% and 25% estimated loss in strength. Alumina-zirconia glass-infiltrated ceramic was mainly affected by 75 μm grinding damage with a chip average size of 56.8±15.1 μm, representing an estimated loss in strength of 34%. All four ceramics were not exposed to critical chipping at 18 μm diamond grinding. Reshaping a

Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

OpenAIRE

Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A. M.; Strachan, Clare J.; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S.

2011-01-01

Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to ...

Interproximal grinding (disking) of caries in primary molars, attitudes and the extent utilized in a Swedish County.

Science.gov (United States)

Granath, Johanna; Asztély, Anna; Lundgren, Ted

2018-04-30

To assess the occurrence of interproximal grinding as a caries therapy in primary molars, to what degree grinding replaced conventional restorative caries therapy, to what extent anaesthesia was used while grinding and to assess open comments about attitudes about grinding. A questionnaire was sent to 108 public dental service clinics with questions concerning the use of grinding as a therapy and alternative to restorative treatment, the use of anaesthesia prior to conventional caries therapy and grinding, respectively. In addition, a content analysis of open comments about grinding was performed. Grinding had been performed in 96% of the clinics. Two-thirds of the dentists used grinding as an alternative to conventional restorative treatment at some point. Most dentists used anaesthesia prior to restorative therapy. Prior to grinding, the frequency of anaesthesia was lower (median 5.0) than for conventional restorative therapy (median 8.7) (p grinding. Grinding has been widely practiced in parts of Sweden, is presently a technique employed by a multitude of dentists, and that anaesthesia is used less frequently prior to grinding, in comparison to conventional restorative therapy. Dentist considered grinding as a treatment option in specific situations.

Analysis and Compensation for Gear Accuracy with Setting Error in Form Grinding

Directory of Open Access Journals (Sweden)

Chenggang Fang

2015-01-01

Full Text Available In the process of form grinding, gear setting error was the main factor that influenced the form grinding accuracy; we proposed an effective method to improve form grinding accuracy that corrected the error by controlling the machine operations. Based on establishing the geometry model of form grinding and representing the gear setting errors as homogeneous coordinate, tooth mathematic model was obtained and simplified under the gear setting error. Then, according to the gear standard of ISO1328-1: 1997 and the ANSI/AGMA 2015-1-A01: 2002, the relationship was investigated by changing the gear setting errors with respect to tooth profile deviation, helix deviation, and cumulative pitch deviation, respectively, under the condition of gear eccentricity error, gear inclination error, and gear resultant error. An error compensation method was proposed based on solving sensitivity coefficient matrix of setting error in a five-axis CNC form grinding machine; simulation and experimental results demonstrated that the method can effectively correct the gear setting error, as well as further improving the forming grinding accuracy.

The grinding behavior of ground copper powder for Cu/CNT nanocomposite fabrication by using the dry grinding process with a high-speed planetary ball mill

Science.gov (United States)

Choi, Heekyu; Bor, Amgalan; Sakuragi, Shiori; Lee, Jehyun; Lim, Hyung-Tae

2016-01-01

The behavior of ground copper powder for copper-carbon nanotube (copper-CNT) nanocomposite fabrication during high-speed planetary ball milling was investigated because the study of the behavior characteristics of copper powder has recently gained scientific interest. Also, studies of Cu/CNT composites have widely been done due to their useful applications to enhanced, advanced nano materials and components, which would significantly improve the properties of new mechatronics-integrated materials and components. This study varied experimental conditions such as the rotation speed and the grinding time with and without CNTs, and the particle size distribution, median diameter, crystal structure and size, and particle morphology were monitored for a given grinding time. We observed that pure copper powders agglomerated and that the morphology changed with changing rotation speed. The particle agglomerations were observed with maximum experiment conditions (700 rpm, 60 min) in this study of the grinding process for mechanical alloys in the case of pure copper powders because the grinding behavior of Cu/CNT agglomerations was affected by the addition of CNTs. Indeed, the powder morphology and the crystal size of the composite powder could be changed by increasing the grinding time and the rotation speed.

Association between anticonvulsant drugs and teeth-grinding in children and adolescents with cerebral palsy.

Science.gov (United States)

Ortega, A O L; Dos Santos, M T B R; Mendes, F M; Ciamponi, A L

2014-09-01

The relation between teeth-grinding and the use of drugs acting on the central nervous system of cerebral palsy (CP) patients has not yet been described. The aim of this research was to evaluate the presence or absence of teeth-grinding (sleep and/or awake periods) in normal and in CP children and adolescents, as well as the association of teeth-grinding and use of anticonvulsant drugs. The sample consisted of 207 children and adolescents, divided into three groups: G1, individuals with CP who did not take anticonvulsant drugs; G2, individuals with CP administered medications on a regular basis; and CG, normal individuals. Logistic regression analyses were performed to evaluate the association of teeth-grinding with some variables. No significant statistical differences were observed regarding the presence or absence of teeth-grinding when G1 and G2 were compared. However, compared with the CG, a statistically significant difference was determined, with the CG showing fewer children presenting teeth-grinding (P grinding. CP children and adolescents show a greater and significant presence of grinding of the teeth compared with normal individuals. Subjects taking barbiturate drugs showed greater presence of teeth-grinding, than those who were taking medications from the other groups of anticonvulsant drugs. © 2014 John Wiley & Sons Ltd.

Wheeling in Canada

International Nuclear Information System (INIS)

Fytche, E.L.

1991-01-01

The quest for economic efficiency, or lowest cost, in the electricity supply industry is furthered by trading between high and low cost utilities, one aspect being transporting or wheeling power through the transmission system of a third party. Some of the pressures and constraints limiting wheeling are discussed. A simple formula is presented for determining whether trading and wheeling are worthwhile. It is demonstrated for assumed capital and operating cost levels, the viability of nine cases where bulk power or economy energy would need to be wheeled across provincial boundaries in order to reach potential buyers. Wheeling in Canada is different from the situation in the USA, due to large distances spanned by Canadian utilities and because most are provincial crown corporations, with different territorial interests and profit motivations than investor-owned utilities. Most trading in electricity has been between contiguous neighbours, for mutual advantage. New technology allows power transmission over distances of up to 1000 miles, and the economics of Canada's electrical supply could be improved, with means including access to low cost coal of Alberta, and remote hydro in British Columbia, Manitoba, Quebec and Labrador. Nuclear plants could be located anywhere but suffer from an unfriendly public attitude. A bridge across the Prairies appears uneconomic due to cost of transmission, and also due to low valuation given to Alberta coal. 7 refs., 2 figs., 3 tabs

The hydraulic wheel

International Nuclear Information System (INIS)

Alvarez Cardona, A.

1985-01-01

The present article this dedicated to recover a technology that key in disuse for the appearance of other techniques. It is the hydraulic wheel with their multiple possibilities to use their energy mechanical rotational in direct form or to generate electricity directly in the fields in the place and to avoid the high cost of transport and transformation. The basic theory is described that consists in: the power of the currents of water and the hydraulic receivers. The power of the currents is determined knowing the flow and east knowing the section of the flow and its speed; they are given you formulate to know these and direct mensuration methods by means of floodgates, drains and jumps of water. The hydraulic receivers or properly this hydraulic wheels that are the machines in those that the water acts like main force and they are designed to transmit the biggest proportion possible of absolute work of the water, the hydraulic wheels of horizontal axis are the common and they are divided in: you rotate with water for under, you rotate with side water and wheels with water for above. It is analyzed each one of them, their components are described; the conditions that should complete to produce a certain power and formulate them to calculate it. There are 25 descriptive figures of the different hydraulic wheels

A Review on Parametric Analysis of Magnetic Abrasive Machining Process

Science.gov (United States)

Khattri, Krishna; Choudhary, Gulshan; Bhuyan, B. K.; Selokar, Ashish

2018-03-01

The magnetic abrasive machining (MAM) process is a highly developed unconventional machining process. It is frequently used in manufacturing industries for nanometer range surface finishing of workpiece with the help of Magnetic abrasive particles (MAPs) and magnetic force applied in the machining zone. It is precise and faster than conventional methods and able to produce defect free finished components. This paper provides a comprehensive review on the recent advancement of MAM process carried out by different researcher till date. The effect of different input parameters such as rotational speed of electromagnet, voltage, magnetic flux density, abrasive particles size and working gap on the performances of Material Removal Rate (MRR) and surface roughness (Ra) have been discussed. On the basis of review, it is observed that the rotational speed of electromagnet, voltage and mesh size of abrasive particles have significant impact on MAM process.

Computation of wheel-rail contact force for non-mapping wheel-rail profile of Translohr tram

Science.gov (United States)

Ji, Yuanjin; Ren, Lihui; Zhou, Jinsong

2017-09-01

Translohr tram has steel wheels, in V-like arrangements, as guide wheels. These operate over the guide rails in inverted-V arrangements. However, the horizontal and vertical coordinates of the guide wheels and guide rails are not always mapped one-to-one. In this study, a simplified elastic method is proposed in order to calculate the contact points between the wheels and the rails. By transforming the coordinates, the non-mapping geometric relationship between wheel and rail is converted into a mapping relationship. Considering the Translohr tram's multi-point contact between the guide wheel and the guide rail, the elastic-contact hypothesis take into account the existence of contact patches between the bodies, and the location of the contact points is calculated using a simplified elastic method. In order to speed up the calculation, a multi-dimensional contact table is generated, enabling the use of simulation for Translohr tram running on curvatures with different radii.

Grinding, Machining Morphological Studies on C/SiC Composites

Science.gov (United States)

Xiao, Chun-fang; Han, Bing

2018-05-01

C/SiC composite is a typical material difficult to machine. It is hard and brittle. In machining, the cutting force is large, the material removal rate is low, the edge is prone to collapse, and the tool wear is serious. In this paper, the grinding of C/Si composites material along the direction of fiber distribution is studied respectively. The surface microstructure and mechanical properties of C/SiC composites processed by ultrasonic machining were evaluated. The change of surface quality with the change of processing parameters has also been studied. By comparing the performances of conventional grinding and ultrasonic grinding, the surface roughness and functional characteristics of the material can be improved by optimizing the processing parameters.

Grind hardening process

CERN Document Server

Salonitis, Konstantinos

2015-01-01

This book presents the grind-hardening process and the main studies published since it was introduced in 1990s.  The modelling of the various aspects of the process, such as the process forces, temperature profile developed, hardness profiles, residual stresses etc. are described in detail. The book is of interest to the research community working with mathematical modeling and optimization of manufacturing processes.

TL sensitivity of CaSO4:Dy phosphor powder - effect of grinding

International Nuclear Information System (INIS)

Shastry, S.S.; Kher, R.K.

1979-01-01

Grinding of polycrystalline CaSO 4 :Dy phosphor to powder form induces lattice defects. Changes in thermoluminescence (TL) sensitivity due to variation in trap density in the bulk and on the surface of phosphor grains are studied using gamma and UV radiations. TL sensitivity to gamma increases with grinding time due to the contribution from the new bulk traps which are generated by grinding. The surface traps degrade with increase in grinding time resulting in a decrease in UV sensitivity. Results on regeneration of the TL sensitivity due to annealing at different temperatures are also included. (Auth.)

Decontamination of Steam Generator tube using Abrasive Blasting Technology

International Nuclear Information System (INIS)

Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

2010-01-01

As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

Wheel speed management control system for spacecraft

Science.gov (United States)

Goodzeit, Neil E. (Inventor); Linder, David M. (Inventor)

1991-01-01

A spacecraft attitude control system uses at least four reaction wheels. In order to minimize reaction wheel speed and therefore power, a wheel speed management system is provided. The management system monitors the wheel speeds and generates a wheel speed error vector. The error vector is integrated, and the error vector and its integral are combined to form a correction vector. The correction vector is summed with the attitude control torque command signals for driving the reaction wheels.

Innovative decontamination technology by abrasion in vibratory vessels

International Nuclear Information System (INIS)

Fabbri, Silvio; Ilarri, Sergio

2007-01-01

Available in abstract form only. Full text of publication follows: The possibility of using conventional vibratory vessel technology as a decontamination technique is the motivation for the development of this project. The objective is to explore the feasibility of applying the vibratory vessel technology for decontamination of radioactively-contaminated materials such as pipes and metal structures. The research and development of this technology was granted by the U.S. Department of Energy (DOE). Abrasion processes in vibratory vessels are widely used in the manufacture of metals, ceramics, and plastics. Samples to be treated, solid abrasive media and liquid media are set up into a vessel. Erosion results from the repeated impact of the abrasive particles on the surface of the body being treated. A liquid media, generally detergents or surfactants aid the abrasive action. The amount of material removed increases with the time of treatment. The design and construction of the machine were provided by Vibro, Argentina private company. Tests with radioactively-contaminated aluminum tubes and a stainless steel bar, were performed at laboratory level. Tests showed that it is possible to clean both the external and the internal surface of contaminated tubes. Results show a decontamination factor around 10 after the first 30 minutes of the cleaning time. (authors)

Abrasive wear of enamel by bioactive glass-based toothpastes.

Science.gov (United States)

Mahmood, Asad; Mneimne, Mohammed; Zou, Li Fong; Hill, Robert G; Gillam, David G

2014-10-01

To determine the abrasivity of a 45S5 bioactive glass based toothpaste on enamel as a function of the particle size and shape of the glass. 45S5 glass was synthesized ground and sieved to give various particle sized fractions toothpastes and their tooth brush abrasivity measured according to BS EN ISO11609 methodology. Enamel loss increased with increasing particle size. The percussion milled powder exhibited particles that had sharp edges and the pastes were significantly more abrasive than the pastes made with round ball milled powders. One interesting observation made during the present study was that there was preferential wear of the enamel at the dentin-enamel junction (DEJ), particularly with the coarse particle sized pastes.

Experiment research on grind-hardening of AISI5140 steel based on thermal copensation

Energy Technology Data Exchange (ETDEWEB)

Huang, Xiang Ming; Ren, Ying Hui; Zheng, Bo; Zhou, Zhixiong [College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan (China); Deng, Zhao Hui [Key Laboratory for High Efficiency and Precision Machining of Difficult-to-Cut Material of Hunan Province, Hunan (China)

2016-08-15

The grind-hardening process utilizes the heat generated to induce martensitic phase transformation. However, the maximum achievable harden layer depth is limited due to high grinding forces, and the tensile residual stress appears on the ground surface in the grind-hardening process. This paper proposes a new grind-hardening technology using thermal compensation. The workpiece of AISI5140 steel is preheated by electric resistance heating, and ground under the condition of the workpiece temperature 25°C, 120°C, 180°C and 240°C. The grinding force, harden layer depth and surface quality including residual stress on ground surface, surface roughness and micro-hardness are investigated. The experimental results show that a deep harden layer with a fine grain martensite can be obtained with the thermal compensation. The ground workpiece surface produces a certain compressive residual stress, and the residual compressive stress value increases with preheating temperature. As the preheating temperature increases, grinding force slightly decreases, while there is slightly increment of surface roughness. Compared with the conventional grind-hardening process, both the harden layer depth and residual stress distribution are significantly improved.

Manifestation of Crystal Lattice Distortions in the IR Reflection Spectra of Abrasion-Treated ZnSe Ceramics

Science.gov (United States)

Sitnikova, V. E.; Dunaev, A. A.; Mamalimov, R. I.; Pakhomov, P. M.; Khizhnyak, S. D.; Chmel, A. E.

2017-07-01

The Fourier IR reflection spectra of ZnSe ceramics prepared by hot pressing (HP), physical vapor deposition (PVD), and PVD combined with hot isostatic pressing (HIP) are presented. The optical constants of polished and dry-ground specimens were used for comparison. The grinding treatment simulated the erosion of the outer surface of optical elements made of zinc selenide under the influence of solid dust particles and deposits. In the polished specimens residual stresses showed up in the IR reflection spectra of the ZnSePVD and ZnSeHIP ceramics, which had well-defined orientation of grains, but were not present in the spectra of the ZnSeHIP ceramics as a result of mutual compensation of the stresses in the randomly oriented grains of the material. The stresses, which appeared as a shift of the absorption bands calculated by the Kramers-Kronig method, increased significantly after abrasive treatment of the specimens. For all the treated ceramics the intensity of the absorption bands resulting from the anharmonicity of the vibrations in the distorted crystal lattice increased by several times. The last effect also depends on the production prehistory of the ceramics.

Comparative evaluation of enamel abrasivity of different commercially available dentifrices – An In vitro Study

Directory of Open Access Journals (Sweden)

Rupali Athawale

2018-01-01

Full Text Available Background: Toothbrushing with toothpaste is a major contributor to dental abrasion. A number of factors such as abrasivity and concentration of the toothpaste, brushing frequency, brushing duration, force of brushing, and toothbrush bristle stiffness have a potential impact on the abrasion process of dental hard tissue. However, the abrasivity of the toothpaste is the most important parameter that affects the abrasion process of dental hard tissue. Aims: This study aims to evaluate the maximum and mean enamel abrasivity of commercially available dentifrices such as Colgate total®, Pepsodent whitening®, Vicco vajradanti®, Dabur red® in primary and permanent teeth. Materials and Methods: Human extracted 60 primary and 60 permanent teeth were randomly selected based on the inclusion criteria. Teeth were sectioned at cementoenamel junction using diamond disc and mounted in an acrylic resin blocks. Baseline profilometric measurements were recorded for all the samples. Four commonly used dentifrices were selected and labeled as Group A (Colgate Total®, B (Pepsodent Whitening®, C (Vicco Vajradanti®, and D (Dabur Red®. Toothpaste slurry was prepared. Tooth specimens were brushed in vitro using a customized brushing machine. After toothbrushing, profilometric measurements were obtained, and the differences in readings served as proxy measure to assess surface abrasion. Data were collected and analyzed using student t-test and ANOVA test. Student t-test was used to compare the enamel abrasivity prebrushing and postbrushing, and ANOVA was used to compare the enamel abrasivity among the four different commercially available toothpastes. Results: In permanent teeth, all the toothpastes were found to cause significant enamel abrasion (P = 0.000 and a significant variation was observed when maximum (P = 0.008 and mean (P = 0.036 enamel abrasivity of these toothpastes were compared. In primary teeth also, all the toothpastes caused significant abrasion

Processing equipment for grinding of building powders

Science.gov (United States)

Fediuk, R. S.; Ibragimov, R. A.; Lesovik, V. S.; Pak, A. A.; Krylov, V. V.; Poleschuk, M. M.; Stoyushko, N. Y.; Gladkova, N. A.

2018-03-01

In the article questions of mechanical grinding up to nanosize of building powder materials are considered. In the process of mechanoactivation of the composite binder, active molecules of cement minerals arise when molecular packets are destroyed in the areas of defects and loosening of the metastable phase during decompensation of intermolecular forces. The process is accompanied by a change in the kinetics of hardening Portland cement. Mechanical processes in the grinding of mineral materials cause, together with an increase in their surface energy, the growth of the isobaric potential of the powders and, accordingly, their chemical activity, which also contributes to high adhesion strength when they come into contact with binders. Thus, a set of measures for mechanical activation allows more fully use the mass of components of the filled cement systems and regulate their properties. At relatively low costs, it is possible to provide an impressive and, importantly, easily repeatable in production conditions result. It is revealed that the use of a vario-planetary mill allows to achieve the best results on grinding the powder building materials.

Wheel inspection system environment.

Science.gov (United States)

2008-11-18

International Electronic Machines Corporation (IEM) has developed and is now marketing a state-of-the-art Wheel Inspection System Environment (WISE). WISE provides wheel profile and dimensional measurements, i.e. rim thickness, flange height, flange ...

Teeth grinding, oral motor performance and maximal bite force in cerebral palsy children.

Science.gov (United States)

Botti Rodrigues Santos, Maria Teresa; Duarte Ferreira, Maria Cristina; de Oliveira Guaré, Renata; Guimarães, Antonio Sergio; Lira Ortega, Adriana

2015-01-01

Identify whether the degree of oral motor performance is related to the presence of teeth grinding and maximal bite force values in children with spastic cerebral palsy. Ninety-five spastic cerebral palsy children with and without teeth grinding, according to caregivers' reports, were submitted to a comprehensive oral motor performance evaluation during the feeding process using the Oral Motor Assessment Scale. Maximal bite force was measured using an electronic gnathodynamometer. The teeth grinding group (n = 42) was younger, used anticonvulsant drugs, and was more frequently classified within the subfunctional oral motor performance category. Teeth grinding subfunctional spastic cerebral palsy children presented lower values of maximal bite force. The functional groups showing the presence or absence of teeth grinding presented higher values of maximal bite force compared with the subfunctional groups. In spastic cerebral palsy children, teeth grinding is associated with the worse oral motor performance. © 2015 Special Care Dentistry Association and Wiley Periodicals, Inc.

Pleurectomy versus pleural abrasion for primary spontaneous pneumothorax in children.

Science.gov (United States)

Joharifard, Shahrzad; Coakley, Brian A; Butterworth, Sonia A

2017-05-01

Primary spontaneous pneumothorax (PSP) represents a common indication for urgent surgical intervention in children. First episodes are often managed with thoracostomy tube, whereas recurrent episodes typically prompt surgery involving apical bleb resection and pleurodesis, either via pleurectomy or pleural abrasion. The purpose of this study was to assess whether pleurectomy or pleural abrasion was associated with lower postoperative recurrence. The records of patients undergoing surgery for PSP between February 2005 and December 2015 were retrospectively reviewed. Recurrence was defined as an ipsilateral pneumothorax requiring surgical intervention. Bivariate logistic regressions were used to identify factors associated with recurrence. Fifty-two patients underwent 64 index operations for PSP (12 patients had surgery for contralateral pneumothorax, and each instance was analyzed separately). The mean age was 15.7±1.2years, and 79.7% (n=51) of patients were male. In addition to apical wedge resection, 53.1% (n=34) of patients underwent pleurectomy, 39.1% (n=25) underwent pleural abrasion, and 7.8% (n=5) had no pleural treatment. The overall recurrence rate was 23.4% (n=15). Recurrence was significantly lower in patients who underwent pleurectomy rather than pleural abrasion (8.8% vs. 40%, p<0.01). In patients who underwent pleural abrasion without pleurectomy, the relative risk of recurrence was 2.36 [1.41-3.92, p<0.01]. Recurrence of PSP is significantly reduced in patients undergoing pleurectomy compared to pleural abrasion. Level III, retrospective comparative therapeutic study. Copyright © 2017 Elsevier Inc. All rights reserved.

The prospects for retail wheeling

International Nuclear Information System (INIS)

O'Donnell, E.H.; Center, J.A.

1992-01-01

This paper as published is an outline of a presentation on retail wheeling of electric power. The topics discussed are development of increased wholesale transmission access, government regulatory policies on wholesale transmission, examples of past and present retail transmission access agreements, examples of Federal Energy Regulatory Commission jurisdiction over retail wheeling, and state policies on retail wheeling

Surface crack formation on rails at grinding induced martensite white etching layers

DEFF Research Database (Denmark)

Rasmussen, Carsten Jørn; Fæster, Søren; Dhar, Somrita

2017-01-01

The connection between profile grinding of rails, martensite surface layers and crack initiation has been investigated using visual inspection, optical microscopy and 3D X-ray computerized tomography. Newly grinded rails were extracted and found to be covered by a continuous surface layer...... of martensite with varying thickness formed by the grinding process. Worn R350HT and R200 rails were extracted from the Danish rail network as they had transverse bands resembling grinding marks on the running surface. The transverse bands were shown to consist of martensite which had extensive crack formation...... at the martensite/pearlite interface. The cracks in R350HT propagated down into the rail while those in the soft R200 returned to the surface causing only very small shallow spallation. The transverse bands had the same shape, size, orientation, location and periodicity which would be expected from grinding marks...

Projectile Nose Mass Abrasion of High-Speed Penetration into Concrete

Directory of Open Access Journals (Sweden)

Haijun Wu

2012-01-01

Full Text Available Based on the dynamic spherical cavity expansion theory of concrete and the analysis of experimental data, a mass abrasion model of projectile considering the hardness of aggregates, the relative strength of target and projectile, and the initial impact velocity is constructed in this paper. Furthermore, the effect of mass abrasion on the penetration depth of projectile and the influence of hardness of aggregates and strength of projectile on penetration depth and mass loss are also analyzed. The results show that, for the ogive-nose projectile with the CRH of 3 and aspect ratio of 7 penetrating the concrete of 35 MPa, the “rigid-body penetration” model is available when the initial impact velocity is lower than 800 m/s. However, when the initial impact velocity is higher than 800 m/s, the “deforming/eroding body penetration” model should be adopted. Through theoretical analysis and numerical calculation, the results indicate that the initial impact velocity is the most important factor of mass abrasion. The hardness of aggregates and the strength of projectile are also significant factors. But relatively speaking, the sensitivity of strength of projectile to mass abrasion is higher, which indicates that the effect of projectile material on mass abrasion is more dramatic than the hardness of aggregates.

Grinding damage assessment for CAD-CAM restorative materials.

Science.gov (United States)

Curran, Philippe; Cattani-Lorente, Maria; Anselm Wiskott, H W; Durual, Stéphane; Scherrer, Susanne S

2017-03-01

To assess surface/subsurface damage after grinding with diamond discs on five CAD-CAM restorative materials and to estimate potential losses in strength based on crack size measurements of the generated damage. The materials tested were: Lithium disilicate (LIT) glass-ceramic (e.max CAD), leucite glass-ceramic (LEU) (Empress CAD), feldspar ceramic (VM2) (Vita Mark II), feldspar ceramic-resin infiltrated (EN) (Enamic) and a composite reinforced with nano ceramics (LU) (Lava Ultimate). Specimens were cut from CAD-CAM blocs and pair-wise mirror polished for the bonded interface technique. Top surfaces were ground with diamond discs of respectively 75, 54 and 18μm. Chip damage was measured on the bonded interface using SEM. Fracture mechanics relationships were used to estimate fracture stresses based on average and maximum chip depths assuming these to represent strength limiting flaws subjected to tension and to calculate potential losses in strength compared to manufacturer's data. Grinding with a 75μm diamond disc induced on a bonded interface critical chips averaging 100μm with a potential strength loss estimated between 33% and 54% for all three glass-ceramics (LIT, LEU, VM2). The softer materials EN and LU were little damage susceptible with chips averaging respectively 26μm and 17μm with no loss in strength. Grinding with 18μm diamond discs was still quite detrimental for LIT with average chip sizes of 43μm and a potential strength loss of 42%. It is essential to understand that when grinding glass-ceramics or feldspar ceramics with diamond discs surface and subsurface damage are induced which have the potential of lowering the strength of the ceramic. Careful polishing steps should be carried out after grinding especially when dealing with glass-ceramics. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Grinding Si3N4 Powder In Si3N4 Equipment

Science.gov (United States)

Herbell, Thomas P.; Freedman, Marc R.; Kiser, James D.

1989-01-01

Three methods of grinding compared. Report based on study of grinding silicon nitride powder in preparation for sintering into solid ceramic material. Attrition, vibratory, and ball mills lined with reaction-bonded silicon nitride tested. Rates of reduction of particle sizes and changes in chemical compositions of powders measured so grinding efficiences and increases in impurity contents from wear of mills and media evaluated for each technique.

Surface characterization of current composites after toothbrush abrasion.

Science.gov (United States)

Takahashi, Rena; Jin, Jian; Nikaido, Toru; Tagami, Junji; Hickel, Reinhard; Kunzelmann, Karl-Heinz

2013-01-01

The present study was designed to evaluate the surface roughness and the gloss of current composites before and after toothbrush abrasion. We assessed forty dimensionally standardized composite specimens (n=8/group) from five composites: two nanohybrids (i. e., IPS Empress Direct Enamel and IPS Empress Direct Dentin), two microhybrids (i. e., Clearfil AP-X and Filtek Z250) and one organically modified ceramics (Admira). All of the specimens were polished with 4000-grid silicon carbide papers. Surface roughness was measured with a profilometer and gloss was measured with a glossmeter before and after powered toothbrush abrasion with a 1:1 slurry (dentifrice/tap water) at 12,000 strokes in a toothbrush simulator. There was a significant increase in the surface roughness and a reduction in gloss after toothbrush abrasion in all of the composites except Clearfil AP-X (pgloss (R(2)=0.191, p<0.001).

Four-Wheel Vehicle Suspension System

Science.gov (United States)

Bickler, Donald B.

1990-01-01

Four-wheel suspension system uses simple system of levers with no compliant components to provide three-point suspension of chassis of vehicle while maintaining four-point contact with uneven terrain. Provides stability against tipping of four-point rectangular base, without rocking contact to which rigid four-wheel frame susceptible. Similar to six-wheel suspension system described in "Articulated Suspension Without Springs" (NPO-17354).

Contact and Non-contact Measurements of Grinding Pins

Directory of Open Access Journals (Sweden)

Magdziak Marek

2015-01-01

Full Text Available The paper presents the results of contact and non-contact measurements of external profiles of selected grinding pins. The measurements were conducted in order to choose the appropriate measuring technique in the case of the considered measurement task. In the case of contact measurements the coordinate measuring machine ACCURA II was applied. The used coordinate measuring machine was equipped with the contact scanning probe VAST XT and the Calypso inspection software. Contact coordinate measurements were performed by using of different measurement strategies. The applied strategies included different scanning velocities and distances between measured points. Non-contact measurements were conducted by means of the tool presetter produced by the Mahr company. On the basis of gained results the guidelines concerning measurements of grinding pins were formulated. The measurements of analyzed grinding pins performed by means of the non-contact measuring system are characterized by higher reproducibility than the contact measurements. The low reproducibility of contact measurements may be connected with the inaccuracy of the selected coordinate measuring machine and the measuring probe, the measurement parameters and environmental conditions in the laboratory where the coordinate measuring machine is located. Moreover, the paper presents the possible application of results of conducted investigations. The results of non-contact measurements can be used in the simulation studies of grinding processes. The simulations may reduce the costs of machining processes.

The Reaction Wheel Pendulum

CERN Document Server

Block, Daniel J; Spong, Mark W

2007-01-01

This monograph describes the Reaction Wheel Pendulum, the newest inverted-pendulum-like device for control education and research. We discuss the history and background of the reaction wheel pendulum and other similar experimental devices. We develop mathematical models of the reaction wheel pendulum in depth, including linear and nonlinear models, and models of the sensors and actuators that are used for feedback control. We treat various aspects of the control problem, from linear control of themotor, to stabilization of the pendulum about an equilibrium configuration using linear control, t

Propulsion Wheel Motor for an Electric Vehicle

Science.gov (United States)

Figuered, Joshua M. (Inventor); Herrera, Eduardo (Inventor); Waligora, Thomas M. (Inventor); Bluethmann, William J. (Inventor); Farrell, Logan Christopher (Inventor); Lee, Chunhao J. (Inventor); Vitale, Robert L. (Inventor); Winn, Ross Briant (Inventor); Eggleston, IV, Raymond Edward (Inventor); Guo, Raymond (Inventor);

Effect of Grinding on the Solid-State Stability and Particle Dissolution of Acyclovir Polymorphs.

Science.gov (United States)

Magnoni, Federico; Gigliobianco, Maria Rosa; Vargas Peregrina, Dolores; Censi, Roberta; Di Martino, Piera

2017-10-01

The present work investigated the solid state change of 4 acyclovir polymorphs when ground at room temperature (Method A) and under cryo-grinding in the presence of liquid nitrogen (Method B). Modifications in particle size and shape (evaluated by scanning electron microscopy) and in the water content (evaluated by thermal analysis) were related to transitions at the solid state, as confirmed by X-ray powder diffractometry. Anhydrous Form I was stable under grinding by both Methods A and B. The anhydrous Form II was stable during grinding under Method A, whereas it was progressively converted to the hydrate Form V during grinding under Method B. The hydrate Form V was stable under Method A, whereas it was converted to the anhydrous Form I after 15 min and then to the hydrate Form VI after 45 min of grinding. The hydrate Form VI proved to be stable under grinding by both Methods A and B. Thus, Form I and VI were the only forms that yielded a sizeable decrease in particle size under grinding, with a consequent increase in particle dissolution rate, while maintaining solid state physicochemical stability. Form I treated under Method B grinding gave the best dissolution rate. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

Baking soda as an abrasive in toothpastes: Mechanism of action and safety and effectiveness considerations.

Science.gov (United States)

Hara, Anderson T; Turssi, Cecilia P

2017-11-01

Toothpastes can be formulated with different abrasive systems, depending on their intended clinical application. This formulation potentially affects their effectiveness and safety and, therefore, requires proper understanding. In this article, the authors focused on abrasive aspects of toothpastes containing sodium bicarbonate (baking soda), which have gained considerable attention because of their low abrasivity and good compatibility, while providing clinical effectiveness (further detailed in the other articles of this special issue). The authors first appraised the role of toothpaste abrasivity on tooth wear, exploring some underlying processes and the existing methods to determine toothpaste abrasivity. The authors reviewed the available data on the abrasivity of toothpastes containing baking soda and reported a summary of findings highlighting the clinical implications. On the basis of the collected evidence, baking soda has an intrinsic low-abrasive nature because of its comparatively lower hardness in relation to enamel and dentin. Baking soda toothpastes also may contain other ingredients, which can increase their stain removal effectiveness and, consequently, abrasivity. Even those formulations have abrasivity well within the safety limit regulatory agencies have established and, therefore, can be considered safe. Copyright © 2017 American Dental Association. Published by Elsevier Inc. All rights reserved.

Abrasive Wear of Four Direct Restorative Materials by Standard and Whitening Dentifrices

Science.gov (United States)

2013-06-01

Weader, E., Liscombe, C., & Holt, J.S. (2005). The measurement of enamel and dentine abrasion by tooth - whitening products using an in situ model...ABRASION OF TOOTH STRUCTURE Hard tissue abrasion is a familiar consequence of toothbrushing. Enamel , dentin, and cementum differ in their...LESIONS Cervical enamel wear is common; however, relatively few epidemiologic studies have distinguished between cervical enamel wear and tooth wear in

Abrasion behavior of graphite pebble in lifting pipe of pebble-bed HTR

Energy Technology Data Exchange (ETDEWEB)

Shen, Ke; Su, Jiageng [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Zhou, Hongbo [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Chinergy Co., LTD., Beijing 100193 (China); Peng, Wei; Liu, Bing [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Yu, Suyun, E-mail: suyuan@tsinghua.edu.cn [Center for Combustion Energy, The Key Laboratory for Thermal Science and Power Engineering, Ministry of Educations, Tsinghua University, Beijing 10084 (China)

2015-11-15

Highlights: • Quantitative determination of abrasion rate of graphite pebbles in different lifting velocities. • Abrasion behavior of graphite pebble in helium, air and nitrogen. • In helium, intensive collisions caused by oscillatory motion result in more graphite dust production. - Abstract: A pebble-bed high-temperature gas-cooled reactor (pebble-bed HTR) uses a helium coolant, graphite core structure, and spherical fuel elements. The pebble-bed design enables on-line refueling, avoiding refueling shutdowns. During circulation process, the pebbles are lifted pneumatically via a stainless steel lifting pipe and reinserted into the reactor. Inevitably, the movement of the fuel elements as they recirculate in the reactor produces graphite dust. Mechanical wear is the primary source of graphite dust production. Specifically, the sources are mechanisms of pebble–pebble contact, pebble–wall (structural graphite) contact, and fuel handling (pebble–metal abrasion). The key contribution to graphite dust production is from the fuel handling system, particularly from the lifting pipe. During pneumatic lift, graphite pebbles undergo multiple collisions with the stainless steel lifting pipe, thereby causing abrasion of the graphite pebbles and producing graphite dust. The present work explored the abrasion behavior of graphite pebble in the lifting pipe by measuring the abrasion rate at different lifting velocities. The abrasion rate of the graphite pebble in helium was found much higher than those in air and nitrogen. This gas environment effect could be explained by either tribology behavior or dynamic behavior. Friction testing excluded the possibility of tribology reason. The dynamic behavior of the graphite pebble was captured by analysis of the audio waveforms during pneumatic lift. The analysis results revealed unique dynamic behavior of the graphite pebble in helium. Oscillation and consequently intensive collisions occur during pneumatic lift, causing

Subsurface damage mechanism of high speed grinding process in single crystal silicon revealed by atomistic simulations

International Nuclear Information System (INIS)

Li, Jia; Fang, Qihong; Zhang, Liangchi; Liu, Youwen

2015-01-01

Highlights: • Molecular dynamic model of nanoscale high speed grinding of silicon workpiece has been established. • The effect of grinding speed on subsurface damage and grinding surface integrity by analyzing the chip, dislocation movement, and phase transformation during high speed grinding process are thoroughly investigated. • Subsurface damage is studied by the evolution of surface area at first time for more obvious observation on transition from ductile to brittle. • The hydrostatic stress and von Mises stress by the established analytical model are studied subsurface damage mechanism during nanoscale grinding. - Abstract: Three-dimensional molecular dynamics (MD) simulations are performed to investigate the nanoscale grinding process of single crystal silicon using diamond tool. The effect of grinding speed on subsurface damage and grinding surface integrity by analyzing the chip, dislocation movement, and phase transformation are studied. We also establish an analytical model to calculate several important stress fields including hydrostatic stress and von Mises stress for studying subsurface damage mechanism, and obtain the dislocation density on the grinding subsurface. The results show that a higher grinding velocity in machining brittle material silicon causes a larger chip and a higher temperature, and reduces subsurface damage. However, when grinding velocity is above 180 m s −1 , subsurface damage thickness slightly increases because a higher grinding speed leads to the increase in grinding force and temperature, which accelerate dislocation nucleation and motion. Subsurface damage is studied by the evolution of surface area at first time for more obvious observation on transition from ductile to brittle, that provides valuable reference for machining nanometer devices. The von Mises stress and the hydrostatic stress play an important role in the grinding process, and explain the subsurface damage though dislocation mechanism under high

Lung scintigraphy evaluation in workers exposed to abrasive dusts

International Nuclear Information System (INIS)

Terra Filho, Mario

1995-01-01

The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate ( 99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

Measurement of nanoparticle removal by abrasion

International Nuclear Information System (INIS)

Guiot, Arnaud; Golanski, Luana; Tardif, Francois

2009-01-01

A strong release limitation of single nanoparticles from commercial manufactured 'nanoproducts' is necessary to decrease potential exposure risks of consumers and represents also a pragmatic way to facilitate acceptance for nanomaterial commercialization before obtaining definitive toxicological results. So, it is of prime importance to know how to characterize the release of small materials during usage solicitations such as mechanical, thermal, UV stress: are they single nanoparticles, aggregates or nanoparticles included in a bigger piece of the matrix? In the frame of NanoSafe2 project, CEA developed and qualified a specific bench test where the material to be tested is mechanically solicited by abrasion using a normalized Taber equipment. The first results show that nanofillers can be released in usage by abrasion for non optimised nanoproducts.

Ultrasonic grinding of optical materials

Science.gov (United States)

Cahill, Michael; Bechtold, Michael; Fess, Edward; Stephan, Thomas; Bechtold, Rob

2017-10-01

Hard ceramic optical materials such as sapphire, ALON, Spinel, PCA, or Silicon Carbide can present a significant challenge in manufacturing precision optical components due to their tough mechanical properties. These are also the same mechanical properties that make them desirable materials when used in harsh environments. Slow processing speeds, premature tool wear, and poor surface quality are common results of the tough mechanical properties of these materials. Often, as a preparatory stage for polishing, the finish of the ground surface greatly influences the polishing process and the resulting finished product. To overcome these challenges, OptiPro Systems has developed an ultrasonic assisted grinding technology, OptiSonic, which has been designed for the precision optics and ceramics industry. OptiSonic utilizes a custom tool holder designed to produce oscillations, in microns of amplitude, in line with the rotating spindle. A software package, IntelliSonic, is integral to the function of this platform. IntelliSonic can automatically characterize tooling during setup to identify and select the ideal resonant peak which to operate at. Then, while grinding, IntelliSonic continuously adjusts the output frequency for optimal grinding efficiency while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more precise surface. Utilizing a variety of instruments, tests have proven to show a reduction in force between tool and part by up to 50%, while increasing the surface quality and reducing tool wear. This paper will present the challenges associated with these materials and solutions created to overcome them.

Wheel traffic effect on air-filled porosity and air permeability in a soil catena across the wheel rut

DEFF Research Database (Denmark)

Berisso, Feto Esimo; Schjønning, Per; Lamandé, Mathieu

might induce different effects on soil physical properties. The objective of this study was to investigate the impact of vehicle traffic on soil physical properties and air permeability by systematic collection of samples in a transect running from the center to the outside of the wheel rut. A field...... catena running from center of the wheel rut to un wheeled part of the field ( 0, 20, 40, 50,60 and 400 cm horizontal distance). We measured water retention and air permeability (ka) at -30, -100 and -300 hPa matric potentials. At -100 hPa, we obtained consistently lower air filled under the wheel rut......The impact of wheel traffic on soil physical properties is usually quantified by randomly collecting soil cores at specific depths below the wheeled surface. However, modeling studies as well as few measurements indicated a non-uniform stress distribution in a catena across the wheel rut, which...

Efficient Fuel Pretreatment: Simultaneous Torrefaction and Grinding of Biomass

DEFF Research Database (Denmark)

Saleh, Suriyati Binti; Hansen, Brian Brun; Jensen, Peter Arendt

2013-01-01

Combining torrefaction and grinding of biomass in one reactor may be an attractive fuel pretreatment process. A combined laboratory torrefaction and ball mill reactor has been constructed for studies of the influence of temperature and residence time on the product yields and particle size...... reductions of Danish wheat straw, spruce chips, and pine chips. On the basis of initial experiments, which evaluated the influence of reactor mass loading, gas flow, and grinding ball size and material, a standard experimental procedure was developed. The particle size reduction capability......, and ash composition, where straw has a higher alkali content. This and other studies indicate that the large difference in the alkali contents of the biomasses is the main cause for the observed difference in torrefaction characteristics. Experiments with separate particle heating and grinding showed...