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Sample records for abrasion tests

  1. Abrasion test of flexible protective materials on hydraulic structures

    Directory of Open Access Journals (Sweden)

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  2. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    OpenAIRE

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J. (Josef)

    2013-01-01

    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  3. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    Science.gov (United States)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  4. A review of micro-scale abrasion testing

    Energy Technology Data Exchange (ETDEWEB)

    Gant, A J; Gee, M G [Electronics and Modelling Group, Division of Industry and Innovation, Module 9, Space G9-A5, Queens Road, Teddington, Middlesex, TW11 0LW (United Kingdom)

    2011-02-23

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  5. Standard test method for jaw crusher gouging abrasion test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1997-01-01

    1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)

  6. Review of Artificial Abrasion Test Methods for PV Module Technology

    Energy Technology Data Exchange (ETDEWEB)

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-08-01

    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  7. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Directory of Open Access Journals (Sweden)

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  8. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Directory of Open Access Journals (Sweden)

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  9. Abrasion Testing of Critical Components of Hydrokinetic Devices

    Energy Technology Data Exchange (ETDEWEB)

    Worthington, Monty [ORPC Alaska; Ali, Muhammad [Ohio University; Ravens, Tom [University of Alaska Anchorage

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  10. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    OpenAIRE

    Tsan-Ching CHENG; Cheng, An; Ran HUANG; Lin, Wei-Ting

    2014-01-01

    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  11. Standard Test Method for Abrasive Wear Resistance of Cemented

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers the determination of abrasive wear resistance of cemented carbides. 1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  12. Standard test method for conducting wet sand/rubber wheel abrasion tests

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  13. RESEARCH ABOUT RESULTS REPRODUTIBILITY AND ABRASIVE PARTICLES FRAGMENTATION IN BALL-CRATERING TESTS

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2013-06-01

    Full Text Available The micro-abrasive wear tests by rotating ball (crater wear have played an important role in abrasive wear researches. In this type of test, the contact between a specimen and a ball on rotating motion and abrasive particles supplied between these two elements, results in a crater on the specimen, based on which the abrasive wear behaviour is analysed. The purpose of this work is to study results the reprodutibility and the silicon carbide (SiC abrasive particles fragmentation during micro-abrasive wear tests. Tests were conducted with carburized AISI 1010 steel balls and high speed steel specimens, “with” and “without” titanium nitride (TiN coatings. The abrasive slurry was prepared with black silicon carbide (average particle size of 5 µm and distilled water. Grooving abrasion is related with lower reprodutibility results. For the test conditions of this work, no abrasive particles fragmentation was observed, independently of the sliding distance, what is justified, among others factors, by the low normal force applied.

  14. 16 CFR Figure 8 to Part 1512 - Reflectorized Bicycle Wheel Rim Abrasion Test Device

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Reflectorized Bicycle Wheel Rim Abrasion... HAZARDOUS SUBSTANCES ACT REGULATIONS REQUIREMENTS FOR BICYCLES Pt. 1512, Fig. 8 Figure 8 to Part 1512—Reflectorized Bicycle Wheel Rim Abrasion Test Device EC03OC91.074...

  15. A new method to test rock abrasiveness based on physico-mechanical and structural properties of rocks

    Directory of Open Access Journals (Sweden)

    V.N. Oparin

    2015-06-01

    Full Text Available A new method to test rock abrasiveness is proposed based upon the dependence of rock abrasiveness on their structural and physico-mechanical properties. The article describes the procedure of presentation of properties that govern rock abrasiveness on a canonical scale by dimensionless components, and the integrated estimation of the properties by a generalized index. The obtained results are compared with the known classifications of rock abrasiveness.

  16. A new method to test rock abrasiveness based on physico-mechanical and structural properties of rocks

    Institute of Scientific and Technical Information of China (English)

    V.N. Oparin; A.S. Tanaino

    2015-01-01

    abstract A new method to test rock abrasiveness is proposed based upon the dependence of rock abrasiveness on their structural and physico-mechanical properties. The article describes the procedure of presentation of properties that govern rock abrasiveness on a canonical scale by dimensionless components, and the integrated estimation of the properties by a generalized index. The obtained results are compared with the known classifications of rock abrasiveness.

  17. Ice Abrasion and Bond Testing of Repair Mortars and High Performance Concrete

    OpenAIRE

    Kirkhaug, Joakim Rydningen

    2013-01-01

    The purpose of this thesis has been to investigate ice abrasion properties for three different repair mortars, and evaluate their behavior and properties in relation to a typical B60 offshore concrete and a B70 concrete. Bond strength to a B60 concrete has been tested for all mortars. To increase understanding and knowledge in the field of research, a literature study was made. Roughness parameters, bond strength properties and parameters affecting ice abrasion resistance were reviewed. Testi...

  18. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    Institute of Scientific and Technical Information of China (English)

    S.Poulat; H.Sun; D.GTeer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  19. Abrasion Testing of Candidate Outer Layer Fabrics for Lunar EVA Space Suits

    Science.gov (United States)

    Mitchell, Kathryn C.

    2010-01-01

    During the Apollo program, the space suit outer layer fabrics were badly abraded after just a few Extravehicular Activities (EVAs). For example, the Apollo 12 commander reported abrasive wear on the boots, which penetrated the outer layer fabric into the thermal protection layers after less than eight hours of surface operations. Current plans for the Constellation Space Suit Element require the space suits to support hundreds of hours of EVA on the Lunar surface, creating a challenge for space suit designers to utilize materials advances made over the last forty years and improve upon the space suit fabrics used in the Apollo program. A test methodology has been developed by the NASA Johnson Space Center Crew and Thermal Systems Division for establishing comparative abrasion wear characteristics between various candidate space suit outer layer fabrics. The abrasion test method incorporates a large rotary drum tumbler with rocks and loose lunar simulant material to induce abrasion in fabric test cylinder elements, representative of what might occur during long term planetary surface EVAs. Preliminary materials screening activities were conducted to determine the degree of wear on representative space suit outer layer materials and the corresponding dust permeation encountered between subsequent sub -layers of thermal protective materials when exposed to a simulated worst case eight hour EVA. The test method was used to provide a preliminary evaluation of four candidate outer layer fabrics for future planetary surface space suit applications. This Paper provides a review of previous abrasion studies on space suit fabrics, details the methodologies used for abrasion testing in this particular study, and shares the results and conclusions of the testing.

  20. Abrasion and erosion testing of materials used in power production from coal

    Energy Technology Data Exchange (ETDEWEB)

    Tylczak, Joseph H.; Adler, Thomas A.; Rawers, James C.

    2003-09-01

    The Albany Research Center (ARC) has a long history of studying abrasive wear, related to mineral testing, handling, and processing. The center has also been instrumental in the design and development of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry Sand/Rubber Wheel abrasion tests, Jaw Crusher gouging test, Ball-on-Ball Impact test, and Jet erosion tests. Abrasive and erosive wear studies have been used to develop both new alloys and improved heat treatments of commercial alloys. As part of ARC’s newest iteration on wear testing to evaluate materials for use in new and existing pulverized coal combustion and gasifier power systems, the ARC has designed and constructed a new High Temperature Hostile Atmosphere Erosion Wear Test (HAET). This new piece of test apparatus is designed for erosive particle velocities of 10-40 m/sec and temperatures from room temperature (23°C) to 800+°C, with special control over the gas atmosphere. A variable speed whirling arm design is used to vary the impact energy of the gravity fed erosive particles. The specimens are mounted at the edge of a disk and allow a full range of impingement angles to be selected. An electric furnace heats the specimens in an enclosed retort to the selected temperature. Tests include both oxidizing conditions and reducing conditions. A range of gases, including CO, CO2, CH4, H2, H2S, HCl, N2, O2, and SO2 can be mixed and delivered to the retort. During the erosion testing a stream of abrasive powder is delivered in front of the specimens. This apparatus is designed to use low abrasive fluxes, which simulate real operating conditions in commercial power plants. Currently ~270 μm SiO2 particles are being used to simulate the abrasive impurities typically found in coal. Since operators are always striving for longer lifetimes and higher operating temperatures, this apparatus can help elucidate mechanisms of wastage and identify superior

  1. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  2. Standard Test Method for Abrasion Resistance of Transparent Plastics and Coatings Using the Oscillating Sand Method

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method determines the resistance of transparent plastics and transparent coatings utilized in windows or viewing ports, to surface abrasion using oscillating sand. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  3. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    Science.gov (United States)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  4. Validation of Proposed Metrics for Two-Body Abrasion Scratch Test Analysis Standards

    Science.gov (United States)

    Street, Kenneth W., Jr.; Kobrick, Ryan L.; Klaus, David M.

    2013-01-01

    Abrasion of mechanical components and fabrics by soil on Earth is typically minimized by the effects of atmosphere and water. Potentially abrasive particles lose sharp and pointed geometrical features through erosion. In environments where such erosion does not exist, such as the vacuum of the Moon, particles retain sharp geometries associated with fracturing of their parent particles by micrometeorite impacts. The relationship between hardness of the abrasive and that of the material being abraded is well understood, such that the abrasive ability of a material can be estimated as a function of the ratio of the hardness of the two interacting materials. Knowing the abrasive nature of an environment (abrasive)/construction material is crucial to designing durable equipment for use in such surroundings. The objective of this work was to evaluate a set of standardized metrics proposed for characterizing a surface that has been scratched from a two-body abrasion test. This is achieved by defining a new abrasion region termed Zone of Interaction (ZOI). The ZOI describes the full surface profile of all peaks and valleys, rather than just measuring a scratch width. The ZOI has been found to be at least twice the size of a standard width measurement; in some cases, considerably greater, indicating that at least half of the disturbed surface area would be neglected without this insight. The ZOI is used to calculate a more robust data set of volume measurements that can be used to computationally reconstruct a resultant profile for de tailed analysis. Documenting additional changes to various surface roughness par ameters also allows key material attributes of importance to ultimate design applications to be quantified, such as depth of penetration and final abraded surface roughness. Further - more, by investigating the use of custom scratch tips for specific needs, the usefulness of having an abrasion metric that can measure the displaced volume in this standardized

  5. A new methodology for hydro-abrasive erosion tests simulating penstock erosive flow

    Science.gov (United States)

    Aumelas, V.; Maj, G.; Le Calvé, P.; Smith, M.; Gambiez, B.; Mourrat, X.

    2016-11-01

    Hydro-abrasive resistance is an important property requirement for hydroelectric power plant penstock coating systems used by EDF. The selection of durable coating systems requires an experimental characterization of coating performance. This can be achieved by performing accelerated and representative laboratory tests. In case of severe erosion induced by a penstock flow, there is no suitable method or standard representative of real erosive flow conditions. The presented study aims at developing a new methodology and an associated laboratory experimental device. The objective of the laboratory apparatus is to subject coated test specimens to wear conditions similar to the ones generated at the penstock lower generatrix in actual flow conditions. Thirteen preselected coating solutions were first been tested during a 45 hours erosion test. A ranking of the thirteen coating solutions was then determined after characterisation. To complete this first evaluation and to determine the wear kinetic of the four best coating solutions, additional erosion tests were conducted with a longer duration of 216 hours. A comparison of this new method with standardized tests and with real service operating flow conditions is also discussed. To complete the final ranking based on hydro-abrasive erosion tests, some trial tests were carried out on penstock samples to check the application method of selected coating systems. The paper gives some perspectives related to erosion test methodologies for materials and coating solutions for hydraulic applications. The developed test method can also be applied in other fields.

  6. Standardization of a Volumetric Displacement Measurement for Two-Body Abrasion Scratch Test Data Analysis

    Science.gov (United States)

    Street, K. W. Jr.; Kobrick, R. L.; Klaus, D. M.

    2011-01-01

    A limitation has been identified in the existing test standards used for making controlled, two-body abrasion scratch measurements based solely on the width of the resultant score on the surface of the material. A new, more robust method is proposed for analyzing a surface scratch that takes into account the full three-dimensional profile of the displaced material. To accomplish this, a set of four volume- displacement metrics was systematically defined by normalizing the overall surface profile to denote statistically the area of relevance, termed the Zone of Interaction. From this baseline, depth of the trough and height of the plowed material are factored into the overall deformation assessment. Proof-of-concept data were collected and analyzed to demonstrate the performance of this proposed methodology. This technique takes advantage of advanced imaging capabilities that allow resolution of the scratched surface to be quantified in greater detail than was previously achievable. When reviewing existing data analysis techniques for conducting two-body abrasive scratch tests, it was found that the ASTM International Standard G 171 specified a generic metric based only on visually determined scratch width as a way to compare abraded materials. A limitation to this method was identified in that the scratch width is based on optical surface measurements, manually defined by approximating the boundaries, but does not consider the three-dimensional volume of material that was displaced. With large, potentially irregular deformations occurring on softer materials, it becomes unclear where to systematically determine the scratch width. Specifically, surface scratches on different samples may look the same from a top view, resulting in an identical scratch width measurement, but may vary in actual penetration depth and/or plowing deformation. Therefore, two different scratch profiles would be measured as having identical abrasion properties, although they differ

  7. Standard test method for abrasiveness of ink-impregnated fabric printer ribbons and other web materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This test method covers the determination of the abrasiveness of ink-impregnated fabric printer ribbons and other web materials by means of a sliding wear test. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  8. Exposure assessment method for products containing carbon nanotubes inside a test chamber with a Taber abrasion machine

    Science.gov (United States)

    Matsui, Yasuto; Nagaya, Taiki; Nobuyuki, Kato; Ishibashi, Tomonori; Yoneda, Minoru

    2017-06-01

    Polymer/carbon nanotube (CNT) composites exhibit distinguished properties, but more quantitative risk assessments on CNTs are necessary as research and development advances. One method to assess the exact risk is to evaluate the characteristics of nanoparticles generated from CNT composites during sanding or Taber abrasion tests. Some researchers have applied loads to CNT composites using Taber machines and analysed the particles using aerosol-measuring instruments and electron microscopes. However, employing aerosol-measuring instruments is challenging due to the small amount of generated particles. Additionally, the presence of abundant background nanoparticles in testing environments creates issues in quantitative measurements. Our research strives to develop an examination method to measure even very small amounts of nanoparticles generated by Taber abrasion. In this study, a Taber abrasion machine is miniaturised so that it fits inside a small chamber. A high-efficiency particulate air filter is attached to the chamber to eliminate background nanoparticles. Then CNT composites are abraded with the miniaturised Taber abrasion machine inside the chamber and the generated particles are analysed.

  9. Mathematical model for abrasive suspension jet cutting based on orthogonal test design

    Institute of Scientific and Technical Information of China (English)

    HU Gui-hua; ZHU Wen-hua; CAI Hong-xia; XU Chong; BAI Yu-jie; CHENG Jun; YUAN Jin; YU Tao

    2009-01-01

    This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet (AS J) cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerf ratio of the bottom width to the top width can be determined. In 'addition, the analysis of ranges and variances are all employed to identify various factors: traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. Furthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerf ratio. Finally, the verification experiments of cutting parameters' effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.

  10. Measurement of the Resistance of Treated Metal Foils to Scrubbing Abrasion Using a Modified Reciprocating Wear Test

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Sikka, Vinod K [ORNL

    2007-01-01

    A reciprocating wear test method has been developed to evaluate the resistance of metal foils to scrubbing abrasion. Development included the definition of a quantitative measure of the scrubbing resistance. In order to test the ability of the new method to differentiate between surface treatments, four versions of Type 316 stainless steel foils were tested: annealed (A-NT), cold-worked (C-NT), annealed plus a case-hardened (A-T), and cold-worked plus case-hardened (C-T). Measurements were made of their scrubbing resistance using commercial kitchen scrub pads as the counterface material. Results showed that the case-hardening process significantly increased the scrubbing resistance both under dry conditions and with cleaning solutions to lubricate the contact. While this linearly-reciprocating method does not simulate the circular, overlapping motion commonly occurring in service, results indicated that the new test method could sufficiently discriminate levels of two-body abrasion behavior, and therefore can be useful for studying the effects of surface treatments on abrasion resistance.

  11. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  12. Corneal Abrasions

    Science.gov (United States)

    ... and lead to a serious condition called a corneal ulcer . That's why it's important to see a doctor to get a corneal abrasion checked out. What Causes a Corneal ... and land on your cornea, tears help to wash the particles away. Sometimes, ...

  13. Testing of Alternative Abrasives for Water-Jet Cutting at C Tank Farm

    Energy Technology Data Exchange (ETDEWEB)

    Krogstad, Eirik J.

    2013-08-01

    Legacy waste from defense-related activities at the Hanford Site has predominantly been stored in underground tanks, some of which have leaked; others may be at risk to do so. The U.S. Department of Energy’s goal is to empty the tanks and transform their contents into more stable waste forms. To do so requires breaking up, and creating a slurry from, solid wastes in the bottoms of the tanks. A technology developed for this purpose is the Mobile Arm Retrieval System. This system is being used at some of the older single shell tanks at C tank farm. As originally planned, access ports for the Mobile Arm Retrieval System were to be cut using a high- pressure water-jet cutter. However, water alone was found to be insufficient to allow effective cutting of the steel-reinforced tank lids, especially when cutting the steel reinforcing bar (“rebar”). The abrasive added in cutting the hole in Tank C-107 was garnet, a complex natural aluminosilicate. The hardness of garnet (Mohs hardness ranging from H 6.5 to 7.5) exceeds that of solids currently in the tanks, and was regarded to be a threat to Hanford Waste Treatment and Immobilization Plant systems. Olivine, an iron-magnesium silicate that is nearly as hard as garnet (H 6.5 to 7), has been proposed as an alternative to garnet. Pacific Northwest National Laboratory proposed to test pyrite (FeS2), whose hardness is slightly less (H 6 to 6.5) for 1) cutting effectiveness, and 2) propensity to dissolve (or disintegrate by chemical reaction) in chemical conditions similar to those of tank waste solutions. Cutting experiments were conducted using an air abrader system and a National Institute of Standards and Technology Standard Reference Material (SRM 1767 Low Alloy Steel), which was used as a surrogate for rebar. The cutting efficacy of pyrite was compared with that of garnet and olivine in identical size fractions. Garnet was found to be most effective in removing steel from the target; olivine and pyrite were less

  14. Abrasion of ultrafine WC-Co by fine abrasive particles

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Abrasive wear of a series of WC-(5%-14%, mass fiaction)Co hardmetals was investigated employing coarse and fine SiC abrasive under two-body dry abrasion conditions with pin-on-disc and edge-on-disc test arrangements. Unexpectedly, it is found that submicron grades demonstrate substantially higher wear rates comparing with the coarse grades if fine abrasive is utilized in pin-on-disc tests. Such a behavior is attributed to changes in a ratio of abrasive size to size of hard phase as finer abrasive is used.The edge-on-disc test demonstrates that edge wear may be described in two stages with the highest wear rates at the beginning stage.This behavior is associated with a transition of wear mechanisms as edge is wider due to wear. Compared with the ultrafine grades of the same Co content, the coarse grades demonstrate higher wear rates at the beginning, but lower wear rates at the final stage. Wear rates and mechanisms observed at final stage correlate well to the results observed for pin-on-disc tests employing fine abrasive.

  15. Rocks with Asbestos: Risk Evaluation by Means of an Abrasion Test

    Directory of Open Access Journals (Sweden)

    Bellopede Rossana

    2009-01-01

    Full Text Available Naturally occurring asbestos and asbestiform minerals can be found in metamorphic rocks and in the soil of the alluvial plains. Problem statement: The definition of the "free-asbestos rock" and the limit to consider a rock or a soil safe is still a controversial issue. American and European laws did not present any method to define the hazard of the green stones, instead Italian law, in Ministerial Decree1996, established a limit value obtaoined by the determination of the Release Index. In order to detect an asbestos concentration in the rocks, a reliable analytic methodology has been necessary. Approach: An abrasion trial, using the mechanism action of a rotary cylinder, and a Phase Contrast Optical Microscopy (PCOM method to analyze the powder obtained from the mill, had been used. To simplify PCOM analysis, the sample, recovered from the mill, was selected in particle size classes: large, medium and small. Each class was separated by means of sedimentation in fibrous and granular fractions. Results: The separation of asbestos in large and medium classes was quite good and the fibers had been weighed. For the small class the transformation of visible data into numerical data was complex, but the results had been reliable. Conclusion/Recommendations: The suggested method, although semi-quantitative, could be useful to solve the difficult problem of the analysis of the asbestos content in the rocks or soils. The division into granular classes allowed a more representative sample to be analyzed and better quality slides to be prepared. From the results obtained, the analysis of the small classes by means of PCOM was a critical point: The use of the SEM method can improve it.

  16. Empirical ranking of a wide range of WC-Co grades in terms of their abrasion resistance measured by the ASTM standard B 611-85 test

    CSIR Research Space (South Africa)

    O'Quigley, DGF

    1997-01-01

    Full Text Available This paper reports the results of a comprehensive investigation into the abrasion resistance of WC-Co alloys, as measured by the ASTM Standard B 611-85 test. The alloys ranged from 3 to 50 wt% and from 0.6 to 5 mu-m average grain size. Careful...

  17. Rubberized Concrete Durability Against Abrasion

    Directory of Open Access Journals (Sweden)

    Md Noor Nurazuwa

    2016-01-01

    Full Text Available Durability performance of rubberized concrete against abrasion is presented in this paper. Surface depth loss was measured when abrasion load was constantly applied on concrete surface at each 500 interval rotation. Specimen with water-to cement ratio of 0.50 and 0.35 was prepared and tested at 28 days of curing age. In addition, 10% silica fume, SF was added to provide denser concrete and to understand its effectiveness against wear when added with crumb rubber. Results showed that crumb rubber shows good potential in providing abrasion resistance to concrete mix. However, in the case of rubberized concrete with silica fume, abrasion resistance was found to be slightly decreased with compressive strength more than 50N/mm2 due to the lack of low elastic modulus of CR particles to accommodate with denser cement matrix.

  18. The increase in cobalt release in metal-on-polyethylene hip bearings in tests with third body abrasives.

    Science.gov (United States)

    de Villiers, Danielle; Traynor, Alison; Collins, Simon N; Shelton, Julia C

    2015-09-01

    Hypersensitivity reactions in patients receiving metal-on-metal hip replacements have been attributed to corrosion products as observed by elevated cobalt and chromium ions in the blood. Although the majority of cases are reported in metal-on-metal, incidences of these reactions have been reported in the metal-on-polyethylene patient population. To date, no in vitro study has considered cobalt release for this bearing combination. This study considered four 28 mm and seven 52 mm diameter metal-on-polyethylene bearings tested following ISO standard hip simulator conditions as well as under established abrasive conditions. These tests showed measurable cobalt in all bearings under standard conditions. Cobalt release, as well as polyethylene wear, increased with diameter, increasing from 52 to 255 ppb. The introduction of bone cement particles into the articulation doubled polyethylene wear and cobalt release while alumina particles produced significant damage on the heads demonstrated by cobalt levels of 70,700 ppb and an increased polyethylene wear from a mean value of 9-160 mm(3)/mc. Cobalt release was indicative of head damage and correlated with polyethylene wear at the next gravimetric interval. The removal of third body particles resulted in continued elevated cobalt levels in the 52 mm diameter bearings tested with alumina compared to standard conditions but the bearings tested with bone cement particles returned to standard levels. The polyethylene wear in the bone cement tested bearings also recovered to standard levels, although the alumina tested bearings continued to wear at a higher rate of 475 mm(3)/mc. Cobalt release was shown to occur in metal-on-polyethylene bearings indicating damage to the metal head resulting in increased polyethylene wear. While large diameter metal-on-polyethylene bearings may provide an increased range of motion and a reduced dislocation risk, increased levels of cobalt are likely to be released and this needs to be fully

  19. Clasp retention and composites: an abrasion study.

    Science.gov (United States)

    Davenport, J C; Hawamdeh, K; Harrington, E; Wilson, H J

    1990-08-01

    An in vitro test for screening the abrasion resistance and abrasivity of composite resins when used to provide tooth undercuts for removable partial denture clasps is described. In the present study nine composite resins were tested against wrought stainless steel round clasps. The results indicated that the abrasion of any of the composites tested was unlikely to cause a noticeable loss of retention in the clinical situation. However, there was marked abrasion of the clasps by two of the composites which would be likely to be clinically relevant.

  20. Abrasive Properties of Test and Training Site Soils: Relative Hardness of Fine Particle Fraction

    Science.gov (United States)

    1994-06-01

    scales and mea- and examined for striations by incident light micro- surement techniques are reviewed by Sarkar (1980), scopy. Rabinowicz (1965...wear of cordage more likely approaches three- bor 1954, Howell et al. 1959, Rabinowicz 1965, body wear, as described by Rabinowicz (1965). Sarkar 1980...CONCLUSIONS Friction in Textiles. New York: Textile Book Publish- ers (Interscience). Soil specimens from several test and training Rabinowicz , E

  1. Machining with abrasives

    CERN Document Server

    Jackson, Mark J

    2011-01-01

    Abrasive machining is key to obtaining the desired geometry and surface quality in manufacturing. This book discusses the fundamentals and advances in the abrasive machining processes. It provides a complete overview of developing areas in the field.

  2. The abrasion and impact-abrasion behavior of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Dogan, Omer N.; Lerner, Y.S. (University of Northern Iowa)

    1998-01-01

    Austempering of ductile irons has led to a new class of irons, Austempered Ductile Irons (ADIs), with improved mechanical strength and fracture toughness lacking in gray cast irons. Laboratory wear tests have been used to evaluate the abrasive and impact-abrasive wear behavior of a suite of ADIs. The use of high-stress, two-body abrasion, low-stress, three-body abrasion, and impact-abrasion tests provides a clear picture of the abrasive wear behavior of the ADIs and the mechanisms of material removal. When combined with hardness measurements, fracture toughness and a knowledge of the microstructure of the ADIs, the overall performance can be assessed relative to more wear resistant materials such as martensitic steels and high-chromium white cast irons

  3. Restorative resins: abrasion vs. mechanical properties.

    Science.gov (United States)

    Jørgensen, K D

    1980-12-01

    The purpose of the present work was to examine whether it is possible by simple and reliable laboratory tests to evaluate the abrasion by food of Class 1 restorative resins. The results point to the following main conclusions: for the smooth-surface resins, i.e. the micro-filled composite and the unfilled resins, the Wallace hardness test appears to be a valid parameter for abrasion; the greater the depth of penetration of the Vickers diamond of this apparatus, the more severe abrasion is to be expected. The mode of abrasion in this type of resin is scratching. Porosity in the resins strongly enhances the abrasion. For the rough-surface resins, i.e. the conventional composites, a dual effect of the filler particles was concluded. The filler particles on the one hand protect the matrix against abrasion, but cause, on the other hand, in time an increase of the surface roughness of the composite and thereby via increased friction an increase of the abrasion. Considerations on possible ways to improve the present-day restorative resins are presented. It is stressed that the results obtained refer only to abrasion of Class 1 fillings by food.

  4. Usage of abrasion-resistant materials in agriculture

    Directory of Open Access Journals (Sweden)

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  5. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Science.gov (United States)

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    2014-08-01

    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  6. The effect of bleaching on toothbrush abrasion of resin composites

    Directory of Open Access Journals (Sweden)

    Hila Hajizadeh

    2013-01-01

    Full Text Available Aim: This experimental study was designed to focus on the effects of bleaching on toothbrush abrasion in three types of composites with different filler size. Materials and Methods: Forty eight disks were prepared from three types of composite and divided into 6 groups. In the first three groups the abrasion test was done. The remaining groups were bleached and the abrasion test was performed. The weight of the samples before and after abrasion was measured. Statistical analysis was done with one-way ANOVA and Duncan test. Results: There was a significant difference in abrasion of composites with different filler size (P < 0.05. The most amount of abrasion was observed in Z100 after being bleached. An increase in abrasion was noticed in all three types of tested composite after bleaching. Conclusion: According to the findings, it is suggested to use a nano filled resin composite for restoration if the bleaching treatment is required.

  7. Ultrasonic magnetic abrasive finishing

    Institute of Scientific and Technical Information of China (English)

    LU Ya-ping; MA Ji; ZHANG Jun-qiang; WANG Long-shan

    2006-01-01

    Put forward a new kind of polishing method, ultrasonic magnetic abrasive finishing (UMAF), and studied its mechanism of improving polishing efficiency. By analyzing all kind of forces acting on single abrasive particle in the polishing process and calculating the size of the composition of forces, get the conclusion that UMAF will enhance the efficiency of the normal magnetic abrasive finishing(MAF) due to the ultrasonic vibration increases the cutting force and depth. At last the idea of designing the UMAF system based on numerical control milling machine is put forward which is convenient to setup and will accelerate the practical application of MAF.

  8. Third abrasive wear mode: is it possible?

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2014-04-01

    Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

  9. Investigations on the trajectories of magnetic abrasive grains in magnetic induction-free abrasive wire sawing

    Science.gov (United States)

    Zhang, Wei; Yao, Chunyan; Tang, Chen; Qiu, Tengwei; Xu, Xuefeng

    2016-12-01

    This study presents a novel method of magnetic induction-free abrasive wire sawing. The ferromagnetic wire is magnetized in a uniform magnetic field, forming a high-gradient magnetic field that separates into paramagnetic and diamagnetic regions. Paramagnetic abrasive grains are attracted to the paramagnetic region and adhere to the wire surface but are repelled from the diamagnetic region. The trajectory of the magnetic abrasive grains is analyzed in a mathematical model and in COMSOL Multiphysics simulations. The results are verified by test investigations on the motions and adsorption of the magnetic abrasive grains using a dynamic microscope system. The detailed grain trajectories are investigated in a numerical model. Because it actively transports grains toward the wire (where they can be transported to the sawing channel), our proposed method achieves more efficient wire sawing performance than traditional free abrasive wire sawing. Such efficient performance is highly sought in silicon wafering technologies, which are commonly used in the solar and semiconductor industries.

  10. Contact air abrasion.

    Science.gov (United States)

    Porth, R

    1999-05-01

    The advantages of contact air abrasion techniques are readily apparent. The first, of course, is the greatly increased ease of use. Working with contact also tends to speed the learning curve by giving the process a more natural dental feel. In addition, as one becomes familiar with working with a dust stream, the potential for misdirecting the air flow is decreased. The future use of air abrasion for deep decay removal will make this the treatment of choice for the next millennium.

  11. The Abrasion-resistance Investigation of Rubberized Concrete

    Institute of Scientific and Technical Information of China (English)

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  12. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  13. Sowing simulation tests of a pneumatic drill equipped with systems aimed at reducing the emission of abrasion dust from maize dressed seed.

    Science.gov (United States)

    Biocca, Marcello; Conte, Elisa; Pulcini, Patrizio; Marinelli, Enzo; Pochi, Daniele

    2011-01-01

    The utilization of dressed seed for spring sowing is a widespread practice to control some pests with reduced doses of chemical products. However some insecticides employed in maize seed dressing, namely belonging to the neonicotinoid family and fipronil, have been claimed to play a role in the decline of honeybees (Apis mellifera L.). Pneumatic drills used in maize sowing are charged with contributing to the dispersion of the abrasion dust produced by dressed seeds, favoring the contamination of the honeybee habitat. Different devices similar to air deflectors have been introduced on pneumatic drills in order to reduce dust drift. During previous field tests carried out by the authors during recent years reduction of dust concentration both in the air and at soil surface has been shown as a consequence of their application. As field tests are affected by the variability of environmental parameters (namely wind speed and direction) the results are not always reliable, comparable and of a general validity. This paper refers to a sowing simulation test system in which pneumatic drills can be tested at a fixed point under controlled conditions of the main environmental parameters. In the test area, protected by external influences, artificial wind conditions are created by means of a fan. The drill, suitably placed in the test area, operates the seed distribution "sur place" by means of an electric engine connected to the drill's driving wheel. A 22.5 m long sampling area, leeward with respect to the drill position, has been identified. Along the sampling area a series of Petri dishes has been placed, with the aim of capturing the depositing dust and providing the concentration of the active ingredients (a.i.) at ground level. At the same time, three air samplers with PTFE diskette filters have been used for the detection of the a.i. The test system has been used for the test of a pneumatic drill, equipped with and without air deflectors, using maize seed dressed with

  14. Abrasive water jet cutting as a new procedure for cutting cancellous bone--in vitro testing in comparison with the oscillating saw.

    Science.gov (United States)

    Schwieger, Karsten; Carrero, Volker; Rentzsch, Reemt; Becker, Axel; Bishop, Nick; Hille, Ekkehard; Louis, Hartmut; Morlock, Michael; Honl, Matthias

    2004-11-15

    The quality of bone cuts is assessed by the accuracy and biological potency of the cut surfaces. Conventional tools (such as saws and milling machines) can cause thermal damage to bone tissue. Water jet cutting is nonthermal; that is, it does not generate heat. This study investigates whether the abrasive jet cutting quality in cancellous bone with a biocompatible abrasive is sufficient for the implantation of endoprostheses or for osteotomies. Sixty porcine femoral condyles were cut with an abrasive water jet and with an oscillating saw. alpha-lactose-monohydrate was used as a biocompatible abrasive. Water pressure (pW = 35 and 70 MPa) and abrasive feed rate (m = 0.5, 1, and 2 g/s) were varied. As a measure of the quality of the cut surface the cutting gap angle (delta) and the surface roughness (Ra) were determined. The surface roughness was lowest for an abrasive feed rate of m = 2 g/s (jet direction: 39 +/- 16 microm, advance direction: 54 +/- 22 microm). However, this was still significantly higher than the surface roughness for the saw group (jet direction: 28 +/- 12 microm, advance direction: 36 +/- 19 microm) (p cutting gap angle was observed for a mass flow rate of m = 1 g/s (pW = 35 MPa: delta = 2.40 +/- 4.67 degrees ; pW = 70 MPa: delta = 4.13 +/- 4.65 degrees), which was greater than for m = 0.5 g/s (pW = 35 MPa: delta = 1.63 +/- 3.89 degrees ; pW = 70 MPa: delta = 0.36 +/- 1.70 degrees) and m = 2 g/s (pW =70 MPa: delta = 0.06 +/- 2.40 degrees). Abrasive water jets are suitable for cutting cancellous bone. The large variation of the cutting gap angle is, however, unfavorable, as the jet direction cannot be adjusted by a predefined value. If it is possible to improve the cutting quality by a further parameter optimization, the abrasive water jet may be the cutting technique of the future for robotic usage.

  15. Measurement of the abrasion of radioactive teeth by dentifrices

    Energy Technology Data Exchange (ETDEWEB)

    Hiyoshi, Katsunori; Murai, Syouji (Industrial Research Inst. of Kanagawa Prefecture, Yokohama (Japan)); Hayashi, Ken; Hirai, Taichirou

    1990-05-01

    The purpose of this study is to assess the dentifrice abrasivity of both commercially available products and test products. The assessment of abrasivity was carried out by the measurement of {sup 32}P released from tooth by using radioactive dentifrice abrasion (RDA) method. In dentine, RDA values, which show in polishing ability for dentine, were 65-100 with dentifrices with normal cleaning power and 106-182 with those with high cleaning power, respectively. On the other hand, REA values which slow the polishing ability for enamel were 12-405 with both market products and test products. The difference of the REA values according to the dentrifrices appears to be largely influenced by the difference of polishing agents of each dentifrice. It is concluded that RDA method is useful for assessing of dentifrice abrasivity. However, particular attention should be given to the abrasion of dentine. (author).

  16. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    Science.gov (United States)

    PASCARETTI-GRIZON, Florence; MABILLEAU, Guillaume; CHAPPARD, Daniel

    2013-01-01

    Objectives The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders) and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI). Material and Methods Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate) were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra) and illustrated in 3D the abraded areas. Results Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. Conclusion Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials. PMID:24212995

  17. Shore plartform abrasion in a para-periglacial environment, Galicia, northwestern Spain

    OpenAIRE

    2007-01-01

    [EN] The Schmidt Rock Test Hammer was used to study the effect of abrasion on shore platforms in Galicia, northwestern Spain. On platforms where tidally-induced weathering (salt, wetting and drying, etc.) is dominant, rock strength is significantly lower than in areas where abrasion is, or has been active in the recent past. This suggests that abrasion removes weathered surface material, exposing the stronger, less weathered rock below. Abrasion downwearing, measured with a transverse micro-e...

  18. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  19. Impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel - an in vitro study.

    Science.gov (United States)

    Wiegand, Annette; Schwerzmann, Martina; Sener, Beatrice; Magalhaes, Ana Carolina; Roos, Malgorzata; Ziebolz, Dirk; Imfeld, Thomas; Attin, Thomas

    2008-08-01

    Toothbrush abrasion is significant in the development of tooth wear, particularly when combined with erosion. This in vitro study aimed to evaluate the impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel. Eroded enamel samples (hydrochloric acid, pH: 2.6, 15 s) were brushed with 40 strokes in an automatic brushing machine using manual toothbrushes with different filament stiffness (filament diameter: 0.15, 0.20, or 0.25 mm). A paste-free control slurry (relative enamel abrasion (REA) value 2) and toothpaste slurries with different abrasivity (REA values 6 or 9) were used for brushing. Erosion and abrasion were followed by storing the enamel samples in artificial saliva for 3 h. After each 4th cycle, the samples were stored in artificial saliva for 15 h. After 60 cycles, enamel loss was measured by profilometry and statistically analyzed by two-way and one-way ANOVA and Bonferroni/Dunn post-hoc tests. Loss of enamel (mean, microm) was influenced mainly by the abrasivity of the slurry and increased along with REA value (REA 2: 0.0-0.2, REA 6: 2.1-3.3, REA 9: 2.9-3.7). Abrasion of eroded enamel was also affected by filament stiffness of the toothbrush, but only groups brushed with toothpaste slurry of REA 6 showed any significant difference between the different toothbrushes. Thereby, toothbrushes with 0.2 mm filament diameter caused higher enamel loss than 0.15 and 0.25 mm filaments. Toothbrush abrasion of eroded enamel is influenced mainly by the abrasivity of the toothpaste slurry, but is also modified by toothbrush filament stiffness.

  20. MECHANISM AND PREDICTION OF MATERIAL ABRASION IN HIGH-VELOCITY SEDIMENT-LADEN FLOW

    Institute of Scientific and Technical Information of China (English)

    HUANG Xi-bin; YUAN Yin-zhong

    2006-01-01

    The wall surface of material is prone to silt abrasion by high-velocity sediment-laden flow. The silt abrasion is different form cavitation erosion. In this article, the characteristics of silt abrasion were discussed. The mechanism of silt abrasion was analyzed and the formation and development of ripple shape on wall surface of material were explained thereafter. Based on turbulence theory and test data, some formulas were derived for predicting the abrasion rate of concrete wall surface in high-velocity sediment-laden flow. The calculated results show good agreement with the experimental data.

  1. Patching for corneal abrasion.

    Science.gov (United States)

    Lim, Chris H L; Turner, Angus; Lim, Blanche X

    2016-07-26

    Published audits have demonstrated that corneal abrasions are a common presenting eye complaint. Eye patches are often recommended for treating corneal abrasions despite the lack of evidence for their use. This systematic review was conducted to determine the effects of the eye patch when used to treat corneal abrasions. The objective of this review was to assess the effects of patching for corneal abrasion on healing and pain relief. We searched CENTRAL (which contains the Cochrane Eyes and Vision Trials Register) (2016, Issue 4), Ovid MEDLINE, Ovid MEDLINE In-Process and Other Non-Indexed Citations, Ovid MEDLINE Daily, Ovid OLDMEDLINE (January 1946 to May 2016), EMBASE (January 1980 to May 2016), Latin American and Caribbean Health Sciences Literature Database (LILACS) (January 1982 to May 2016), System for Information on Grey Literature in Europe (OpenGrey) (January 1995 to May 2016), the ISRCTN registry (www.isrctn.com/editAdvancedSearch), ClinicalTrials.gov (www.clinicaltrials.gov) and the World Health Organization (WHO) International Clinical Trials Registry Platform (ICTRP) (www.who.int/ictrp/search/en). We did not use any date or language restrictions in the electronic searches for trials. We last searched the electronic databases on 9 May 2016. We also searched the reference lists of included studies, unpublished 'grey' literature and conference proceedings and contacted pharmaceutical companies for details of unpublished trials. We included randomised and quasi-randomised controlled trials that compared patching the eye with no patching to treat simple corneal abrasions. Two authors independently assessed the risk of bias and extracted data. Investigators were contacted for further information regarding the quality of trials. The primary outcome was healing at 24, 48 and 72 hours while secondary outcomes included measures of pain, quality of life and adverse effects. We graded the certainty of the evidence using GRADE. We included 12 trials which

  2. Measurement of nanoparticle removal by abrasion

    Science.gov (United States)

    Guiot, Arnaud; Golanski, Luana; Tardif, François

    2009-05-01

    A strong release limitation of single nanoparticles from commercial manufactured "nanoproducts" is necessary to decrease potential exposure risks of consumers and represents also a pragmatic way to facilitate acceptance for nanomaterial commercialization before obtaining definitive toxicological results. So, it is of prime importance to know how to characterize the release of small materials during usage solicitations such as mechanical, thermal, UV stress: are they single nanoparticles, aggregates or nanoparticles included in a bigger piece of the matrix? In the frame of NanoSafe2 project, CEA developed and qualified a specific bench test where the material to be tested is mechanically solicited by abrasion using a normalized Taber equipment. The first results show that nanofillers can be released in usage by abrasion for non optimised nanoproducts.

  3. Test study and model analysis of cutting polysilicon ingot by micro-abrasive water jet%微磨料水射流对多品硅切割的试验研究与模型分析

    Institute of Scientific and Technical Information of China (English)

    李志荣; 封志明; 郭宗环

    2012-01-01

    笔者根据材料冲蚀磨损原理,分析探讨了微磨料水射流切割多晶硅硅锭的机理。并运用后混合微磨料射流切割装置,对多晶硅硅锭进行了单因素切割试验,从而获得了切割性能曲线。研究结果表明,微磨料水射流对多晶硅的切割完全可行,射流压力和横移速度是重要的试验数据。通过对高压磨料水射流切割挂能的预测和加工参数的优化,最终建立切割表面质量经验模型,根据模型分析得出射流压力、横移速度与切割质量之间的关系。%Based on the principle of material erosion and abrasion, the paper discussed the mechanism of cutting polysilicon ingot by water jet. The single-factor test of cutting polysilicon ingot by mixed micro-abrasive water jet device was carried out, and the cutting performance curves were obtained. The study results showed that cutting polysilicon by micro-abrasive water jet was feasible. Jet pressure and cross speed were important test data. At the time of increasing the cutting depth, the jet pressure could be a bit higher and the cross speed of the nozzle could be a bit lower, so as to enhance the cutting efficiency. After the prediction of high-pressure abrasive water jet cutting performance and the optimization of machining parameters, the experiential model of cutting surface quality was built, and the relationshi[a among jet pressure, cross speed and cutting quality were identified.

  4. Evaluation of particles released from single-wall carbon nanotube/polymer composites with or without thermal aging by an accelerated abrasion test.

    Science.gov (United States)

    Jiang, Lin; Kondo, Akira; Shigeta, Masahiro; Endoh, Shigehisa; Uejima, Mitsugu; Ogura, Isamu; Naito, Makio

    2014-01-01

    To provide data required for assessing the environmental health and safety risks of nanocomposites, abrasion-induced particle release from single-wall carbon nanotube (SWCNT)/polymer composites with or without thermal aging were evaluated by a shot blast system. First, overall composite weight loss (i.e., overall particle release) as a result of shot blasting was measured. Incorporating 5 wt% SWCNTs in polystyrene (PS) matrix was observed to reduce overall particle release by approximately 30% compared with pure PS. Heat treatment of the 5 wt% SWCNT/PS composites at 100°C for 10 days induced very slight change in overall particle release due to shot blasting. However, heat treatment at 350°C for 1 hr greatly deteriorated the abrasion resistance of the composites, enhancing overall particle release. Second, to verify the existence and form of SWCNTs released from the composites, released particles were observed by electron microscopy. Micron-sized particles with protruding SWCNTs and submicron-sized SWCNT clusters were observed in the particles released from the composites. Heat treatment of the composites at 350°C for 1 hr enhanced SWCNT release, which mainly formed clusters or rope-like bundles.

  5. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    OpenAIRE

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  6. Impact–abrasion wear characteristics of in-situ VC-reinforced austenitic steel matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Moghaddam, E.G., E-mail: emad_g_moghaddam@alum.sharif.edu [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of); Karimzadeh, N. [Department of Materials Engineering, Islamic Azad University, Najafabad Branch, Isfahan (Iran, Islamic Republic of); Varahram, N.; Davami, P. [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of)

    2013-11-15

    In this investigation, in-situ precipitation of vanadium carbides was employed to reinforce Fe–13Mn and Fe–13Mn–3W alloys by means of conventional melting and casting route. Microstructures were characterized by optical and scanning electron microscopy techniques. Mechanical properties of the materials were determined by hardness, impact toughness and tension tests. It was observed that tungsten improved the strength of the matrix and the reinforcements as well as tensile properties and work hardening rate of the VC-reinforced composite. Ball mill abrasion test was utilized to simulate impact–abrasion wear condition using two types of abrasive minerals. The results showed that the degree of benefit to be gained by the use of in-situ VC-reinforced composite materials depends strongly on crush strength of the abrasives. It was found that the studied particle-reinforced composite materials were only advantageous when the abrasives were relatively soft, providing low-stress abrasion condition.

  7. RESEARCH ON ABRASION OF DEBRIS FLOW TO HIGH-SPEED DRAINAGE STRUCTURE

    Institute of Scientific and Technical Information of China (English)

    陈洪凯; 唐红梅; 吴四飞

    2004-01-01

    As one weak topic in research of debris flow, abrasion of debris flow shortens obviously application life of control structure composed of concrete. High-speed drainage structure, one of the most effective techniques to control giant debris flow disaster, has shortened one-third application life due to abrasion by debris flow. Based on velocity calculation method founded by two-phase theory, research of abrasion mechanism of debris flow to high-speed drainage structure was made. The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high-speed drainage trough structure. Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow. And abrasion amount formula of the high-speed drainage trough structure is set up by dimensional analysis. Amount to calculating in the formula is consistent with testing data in-situ, which is valuable in design of high-speed drainage structure.

  8. Influence of the input parameters on the efficiency of plaster sanding with alundum abrasive discs

    Science.gov (United States)

    Krajcarz, D.; Spadło, S.; Młynarczyk, P.

    2017-02-01

    The paper presents test results concerning the relationship between selected input parameters and the process efficiency for the sanding of plaster surfaces with alundum abrasive discs. The input parameters under study were the size of the abrasive grains, the force exerted by the plaster sample pressing against the abrasive disc and the no-load rotational speed of the abrasive disc. The experimental data illustrating the relationship between the process efficiency and the particular input parameters were used to select the optimum plaster sanding conditions.

  9. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

    Directory of Open Access Journals (Sweden)

    Melissa H. X. Tan

    2015-01-01

    Full Text Available Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm versus the conventional alumina abrasive (29 μm in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p<0.05 despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

  10. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study.

    Science.gov (United States)

    Tan, Melissa H X; Hill, Robert G; Anderson, Paul

    2015-01-01

    Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38-80 μm) versus the conventional alumina abrasive (29 μm) in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

  11. Modeling of Micro Deval abrasion loss based on some rock properties

    Science.gov (United States)

    Capik, Mehmet; Yilmaz, Ali Osman

    2017-10-01

    Aggregate is one of the most widely used construction material. The quality of the aggregate is determined using some testing methods. Among these methods, the Micro Deval Abrasion Loss (MDAL) test is commonly used for the determination of the quality and the abrasion resistance of aggregate. The main objective of this study is to develop models for the prediction of MDAL from rock properties, including uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness, apparent porosity, void ratio Cerchar abrasivity index and Bohme abrasion test are examined. Additionally, the MDAL is modeled using simple regression analysis and multiple linear regression analysis based on the rock properties. The study shows that the MDAL decreases with the increase of uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness and Cerchar abrasivity index. It is also concluded that the MDAL increases with the increase of apparent porosity, void ratio and Bohme abrasion test. The modeling results show that the models based on Bohme abrasion test and L type Schmidt rebound hardness give the better forecasting performances for the MDAL. More models, including the uniaxial compressive strength, the apparent porosity and Cerchar abrasivity index, are developed for the rapid estimation of the MDAL of the rocks. The developed models were verified by statistical tests. Additionally, it can be stated that the proposed models can be used as a forecasting for aggregate quality.

  12. 30 CFR 72.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and underground mines. When an abrasive blasting operation is performed, all exposed miners shall properly...

  13. 30 CFR 58.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 58.610 Section 58.610... SAFETY AND HEALTH HEALTH STANDARDS FOR METAL AND NONMETAL MINES Miscellaneous § 58.610 Abrasive blasting. (a) Surface and underground mines. When an abrasive blasting operation is performed, all...

  14. New concepts in air abrasion.

    Science.gov (United States)

    Porth, R N

    1998-03-01

    There is no doubt that air abrasion is going to be part of the millennial shift in dentistry away from traditional treatment modalities. With the change in incidence and morphology of caries as a result of the hardening effect of fluoride on enamel, this ability to remove only decayed areas and permanently seal the less susceptible areas becomes increasingly desirable.

  15. Research on Premixed Abrasive Jet Derusting Machine

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The structure, working principles, and main technological parameters of the premajet derusting machineare introduced. Experiments were made to test the relationship among such jet parameters as working pressure,rate of water flow, abrasive weight consistency and derusting efficiency. Reasonable parameters were decided. Re-su lts prove that the derusting machine is characterized by its high derusting efficiency (as high as 20 m2/h), goodderusting quality (as good as ISO8501-1 Sa 2.5), and low specific power consumption (about 0.3 kW · h/m2).Therefore it is a new type of high efficiency derusting machine.

  16. Visualisation of Abrasive Particles in Suction Part of Abrasive Cutting Head

    OpenAIRE

    M. Zeleňák; Klich, J. (Jiří); Hlaváček, P.; Foldyna, J. (Josef); Sitek, L. (Libor)

    2013-01-01

    The development of numerical model of processes occurring in the abrasive water jet cutting head during the process of creation and forming of abrasive water jet is currently in the progress at the Institute of Geonics in Ostrava. Verification of the model requires among others to determine behaviour of abrasive particles at the input of the cutting head. Therefore, visualisation of abrasive particles at the input using various parameters of abrasive jet and subsequent analysis was...

  17. A Profilometric Study to Assess the Role of Toothbrush and Toothpaste in Abrasion Process

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2015-09-01

    Full Text Available Statement of the Problem: Despite of many studies conducted on toothbrushes and toothpaste to find out the culprit for abrasion, there is no clear cut evidence to pin point the real cause for abrasion. Purpose: An in vitro assessment of the role of different types of toothbrushes (soft/ medium/hard in abrasion process when used in conjunction with and without a dentifrice. Materials and Method: Forty five freshly extracted, sound, human incisor teeth were collected for this study. Enamel specimens of approximately 9 mm2 were prepared by gross trimming of extracted teeth using a lathe machine (Baldor 340 Dental lathe; Ohio, USA. They were mounted on separate acrylic bases. The specimens were divided into three groups, each group containing 15 mounted specimens. Group 1 specimens were brushed with soft toothbrush; Group 2 brushed with medium toothbrush and Group 3 with hard toothbrush. Initially, all the mounted specimens in each group were brushed using dentifrice and then the same procedure was repeated with water as control. Profilometric readings were recorded pre and post to tooth brushing and the differences in readings served as proxy measure to assess surface abrasion. These values were then compared to each other. Kruskal Wallis and Mann-Whitney U test were performed. Results: The results showed that brushing, with water alone, caused less abrasion than when toothpaste was added (p< 0.008. When brushed with water, the harder toothbrush caused more abrasion (higher Ra-value, but when toothpaste was added, the softer toothbrush caused more abrasion (p< 0.001. Conclusion: Besides supporting the fact that toothpaste is needed to create a significant abrasion, this study also showed that a softer toothbrush can cause more abrasion than harder ones. The flexibility of bristles is only secondary to abrasion process and abrasivity of dentifrice has an important role in abrasion process.

  18. A Profilometric Study to Assess the Role of Toothbrush and Toothpaste in Abrasion Process.

    Science.gov (United States)

    Kumar, Sandeep; Kumar Singh, Siddharth; Gupta, Anjali; Roy, Sayak; Sareen, Mohit; Khajuria, Sarang

    2015-09-01

    Despite of many studies conducted on toothbrushes and toothpaste to find out the culprit for abrasion, there is no clear cut evidence to pin point the real cause for abrasion. An in vitro assessment of the role of different types of toothbrushes (soft/ medium/hard) in abrasion process when used in conjunction with and without a dentifrice. Forty five freshly extracted, sound, human incisor teeth were collected for this study. Enamel specimens of approximately 9 mm(2) were prepared by gross trimming of extracted teeth using a lathe machine (Baldor 340 Dental lathe; Ohio, USA). They were mounted on separate acrylic bases. The specimens were divided into three groups, each group containing 15 mounted specimens. Group 1 specimens were brushed with soft toothbrush; Group 2 brushed with medium toothbrush and Group 3 with hard toothbrush. Initially, all the mounted specimens in each group were brushed using dentifrice and then the same procedure was repeated with water as control. Profilometric readings were recorded pre and post to tooth brushing and the differences in readings served as proxy measure to assess surface abrasion. These values were then compared to each other. Kruskal Wallis and Mann-Whitney U test were performed. The results showed that brushing, with water alone, caused less abrasion than when toothpaste was added (p< 0.008). When brushed with water, the harder toothbrush caused more abrasion (higher Ra-value), but when toothpaste was added, the softer toothbrush caused more abrasion (p< 0.001). Besides supporting the fact that toothpaste is needed to create a significant abrasion, this study also showed that a softer toothbrush can cause more abrasion than harder ones. The flexibility of bristles is only secondary to abrasion process and abrasivity of dentifrice has an important role in abrasion process.

  19. Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application

    Science.gov (United States)

    Hennessy, Mary J.

    1992-01-01

    The Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application is in support of the Abrasion Resistance Materials Screening Test. The fundamental assumption made for the SEM abrasion analysis was that woven fabrics to be used as the outermost layer of the protective overgarment in the design of the future, planetary space suits perform best when new. It is the goal of this study to determine which of the candidate fabrics was abraded the least in the tumble test. The sample that was abraded the least will be identified at the end of the report as the primary candidate fabric for further investigation. In addition, this analysis will determine if the abrasion seen by the laboratory tumbled samples is representative of actual EVA Apollo abrasion.

  20. Air flow exploration of abrasive feed tube

    Science.gov (United States)

    Zhang, Shijin; Li, Xiaohong; Gu, Yilei

    2009-12-01

    An abrasive water-jet cutting process is one in which water pressure is raised to a very high pressure and forced through a very small orifice to form a very thin high speed jet beam. This thin jet beam is then directed through a chamber and then fed into a secondary nozzle, or mixing tube. During this process, a vacuum is generated in the chamber, and garnet abrasives and air are pulled into the chamber, through an abrasive feed tube, and mixes with this high speed stream of water. Because of the restrictions introduced by the abrasive feed tube geometry, a vacuum gradient is generated along the tube. Although this phenomenon has been recognized and utilized as a way to monitor nozzle condition and abrasive flowing conditions, yet, until now, conditions inside the abrasive feed line have not been completely understood. A possible reason is that conditions inside the abrasive feed line are complicated. Not only compressible flow but also multi-phase, multi-component flow has been involved in inside of abrasive feed tube. This paper explored various aspects of the vacuum creation process in both the mixing chamber and the abrasive feed tube. Based on an experimental exploration, an analytical framework is presented to allow theoretical calculations of vacuum conditions in the abrasive feed tube.

  1. Behavior of HVOF WC-10Co4Cr Coatings with Different Carbide Size in Fine and Coarse Particle Abrasion

    Science.gov (United States)

    Ghabchi, Arash; Varis, Tommi; Turunen, Erja; Suhonen, Tomi; Liu, Xuwen; Hannula, S.-P.

    2010-01-01

    A modified ASTM G 65 rubber wheel test was employed in wet and dry conditions using 220 nm titania particles and 368 μm sand particles, respectively. Both tests were conducted on WC-CoCr coatings produced with two powders with different carbide grain sizes (conventional and sub-micron) to address the effect of carbide size and abrasive medium characteristics on the wear performance. The same spot before and after the wet abrasion wear testing was analyzed in detail using SEM to visualize wear mechanisms. It was shown that the wear mechanism depends on the relative size of the carbide and abrasive particles. Wear mechanisms in dry sand abrasion were studied by analyzing the single scratches formed by individual abrasive particles. Interaction of surface open porosity with moving abrasive particles causes formation of single scratches. By tailoring the carbide size, the wear performance can be improved.

  2. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Indian Academy of Sciences (India)

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  3. Two-Body Abrasive Wear of the Surfaces of Pangolin Scales

    Institute of Scientific and Technical Information of China (English)

    Jin Tong; Tie-biao Lü; Yun-hai Ma; Heng-kun Wang; Lu-quan Ren; R. D. Arnell

    2007-01-01

    The Pangolin, a soil-burrowing animal, is covered with scales. These scales are often abraded by soil and rock and their surface is corrugated. The abrasive wear of the surface of the scales was examined. The scales were taken from a pangolin that had died of natural causes. The tests were run on a rotary disc abrasive wear tester. The abrasive material was quartz sand (96.5 wt.%) and bentonite (3.5 wt.%). The morphology of the abraded surfaces and the abrasion were examined by stereoscopic microscopy and scanning electron microscopy. The concepts are proposed of "Guiding-Effect" and "Rolling-Effect" on the textured surfaces under free abrasive wear conditions and the critical dimensions of the "Rolling-Effect" are discussed.

  4. Wear characterization of abrasive waterjet nozzles and nozzle materials

    Science.gov (United States)

    Nanduri, Madhusarathi

    Parameters that influence nozzle wear in the abrasive water jet (AWJ) environment were identified and classified into nozzle geometric, AWJ system, and nozzle material categories. Regular and accelerated wear test procedures were developed to study nozzle wear under actual and simulated conditions, respectively. Long term tests, using garnet abrasive, were conducted to validate the accelerated test procedure. In addition to exit diameter growth, two new measures of wear, nozzle weight loss and nozzle bore profiles were shown to be invaluable in characterizing and explaining the phenomena of nozzle wear. By conducting nozzle wear tests, the effects of nozzle geometric, and AWJ system parameters on nozzle wear were systematically investigated. An empirical model was developed for nozzle weight loss rate. To understand the response of nozzle materials under varying AWJ system conditions, erosion tests were conducted on samples of typical nozzle materials. The effect of factors such as jet impingement angle, abrasive type, abrasive size, abrasive flow rate, water pressure, traverse speed, and target material was evaluated. Scanning electron microscopy was performed on eroded samples as well as worn nozzles to understand the wear mechanisms. The dominant wear mechanism observed was grain pullout. Erosion models were reviewed and along the lines of classical erosion theories a semi-empirical model, suitable for erosion of nozzle materials under AWJ impact, was developed. The erosion data correlated very well with the developed model. Finally, the cutting efficiency of AWJ nozzles was investigated in conjunction with nozzle wear. The cutting efficiency of a nozzle deteriorates as it wears. There is a direct correlation between nozzle wear and cutting efficiency. The operating conditions that produce the most efficient jets also cause the most wear in the nozzle.

  5. Recent Developments in Abrasive Hybrid Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Ruszaj Adam

    2017-06-01

    Full Text Available Recent dynamic development of abrasive hybrid manufacturing processes results from application of a new difficult for machining materials and improvement of technological indicators of manufacturing processes already applied in practice. This tendency also occurs in abrasive machining processes which are often supported by ultrasonic vibrations, electrochemical dissolution or by electrical discharges. In the paper we present the review of new results of investigations and new practical applications of Abrasive Electrodischarge (AEDM and Electrochemical (AECM Machining.

  6. Progress in abrasive and grinding technology

    CERN Document Server

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  7. Refractory, Abrasive and Other Industrial Mineral Operations

    Data.gov (United States)

    Department of Homeland Security — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  8. An Investigation of Abrasive Wear Behaviour of Al 2014-SiC Composites

    Science.gov (United States)

    Çalin, Recep; Cilasun, Niyazi Selçuk

    2015-04-01

    In this study, the effects of SiC reinforcement volume fractions on hardness, porosity and abrasive wear behaviour were examined in Al 2014-SiC (composites (MMCs) of 3%, 6% and 12% reinforcement-volume (R-V) ratios produced by melt-stirring. Abrasive wear tests were carried out by 320 mesh Al2O3 abrasive paper and a pin-on-disc wear test apparatus, under 10N, 20N and 30N load, and at 0.2 ms-1 sliding speed. The same specimens were tested by 150, 240 and 320 mesh abrasive paper at 0.2 ms-1 sliding speed, under 10N, 20N and 30N load. After the tests, the microstructures of the worn surfaces were examined with scanning electron microscope (SEM) studies and EDS analyses. Besides, the amount of hardness and porosity of the specimens were identified. It was recorded that the amounts of hardness and porosity increases as the SiC reinforcement in the composite increases. The highest amount of abrasive wear was recorded in the specimens with 3% reinforcements. It was identified that the amount of abrasive wear decreases while the SiC reinforcement in the composite structure increases by volume, and that the amount of porosity and reinforcement volume (R-V) ratio are important parameters in abrasive wear.

  9. Comparing Effects of Four Toothpaste Types (Nasim, Crest 7, Crest Sensitivity and Daroghar3) on Rate of Enamel Abrasion

    OpenAIRE

    2016-01-01

    Introduction: Toothpaste should have the most plaque removal efficacy with the least abrasiveness. The aim of this study was to evaluate enamel abrasion induced by four toothpaste types. Methods: In this in vitro experimental study, 24 dental samples were divided into four groups of six. The initial surface roughness was measured with the roughness measuring device. Regarding abrasion test with Daroghar3, Nasim, Crest7 and Crest sensitivity toothpastes, samples were located in V8cross brus...

  10. Exposure to crystalline silica in abrasive blasting operations where silica and non-silica abrasives are used.

    Science.gov (United States)

    Radnoff, Diane L; Kutz, Michelle K

    2014-01-01

    Exposure to respirable crystalline silica is a hazard common to many industries in Alberta but particularly so in abrasive blasting. Alberta occupational health and safety legislation requires the consideration of silica substitutes when conducting abrasive blasting, where reasonably practicable. In this study, exposure to crystalline silica during abrasive blasting was evaluated when both silica and non-silica products were used. The crystalline silica content of non-silica abrasives was also measured. The facilities evaluated were preparing metal products for the application of coatings, so the substrate should not have had a significant contribution to worker exposure to crystalline silica. The occupational sampling results indicate that two-thirds of the workers assessed were potentially over-exposed to respirable crystalline silica. About one-third of the measurements over the exposure limit were at the work sites using silica substitutes at the time of the assessment. The use of the silica substitute, by itself, did not appear to have a large effect on the mean airborne exposure levels. There are a number of factors that may contribute to over-exposures, including the isolation of the blasting area, housekeeping, and inappropriate use of respiratory protective equipment. However, the non-silica abrasives themselves also contain silica. Bulk analysis results for non-silica abrasives commercially available in Alberta indicate that many contain crystalline silica above the legislated disclosure limit of 0.1% weight of silica per weight of product (w/w) and this information may not be accurately disclosed on the material safety data sheet for the product. The employer may still have to evaluate the potential for exposure to crystalline silica at their work site, even when silica substitutes are used. Limited tests on recycled non-silica abrasive indicated that the silica content had increased. Further study is required to evaluate the impact of product recycling

  11. A Study of the Pickup of Abrasive Particles during Abrasion of Annealed Aluminum on Silicon Carbide Abrasive Papers,

    Science.gov (United States)

    annealed aluminium during abrasion on silicon carbide abrasive papers. Neither optical nor scanning electron microscopy adequately characterises the...despite its limitations when examining rough surfaces. The present results show that the pickup of silicon carbide particles increases with increase in

  12. A profilometry-based dentifrice abrasion Method for V8 brushing machines. Part I: Introduction to RDA-PE.

    Science.gov (United States)

    White, Donald J; Schneiderman, Eva; Colón, Ellen; St John, Samuel

    2015-01-01

    This paper describes the development and standardization of a profilometry-based method for assessment of dentifrice abrasivity called Radioactive Dentin Abrasivity - Profilometry Equivalent (RDA-PE). Human dentine substrates are mounted in acrylic blocks of precise standardized dimensions, permitting mounting and brushing in V8 brushing machines. Dentin blocks are masked to create an area of "contact brushing." Brushing is carried out in V8 brushing machines and dentifrices are tested as slurries. An abrasive standard is prepared by diluting the ISO 11609 abrasivity reference calcium pyrophosphate abrasive into carboxymethyl cellulose/glycerin, just as in the RDA method. Following brushing, masked areas are removed and profilometric analysis is carried out on treated specimens. Assessments of average abrasion depth (contact or optical profilometry) are made. Inclusion of standard calcium pyrophosphate abrasive permits a direct RDA equivalent assessment of abrasion, which is characterized with profilometry as Depth test/Depth control x 100. Within the test, the maximum abrasivity standard of 250 can be created in situ simply by including a treatment group of standard abrasive with 2.5x number of brushing strokes. RDA-PE is enabled in large part by the availability of easy-to-use and well-standardized modern profilometers, but its use in V8 brushing machines is enabled by the unique specific conditions described herein. RDA-PE permits the evaluation of dentifrice abrasivity to dentin without the requirement of irradiated teeth and infrastructure for handling them. In direct comparisons, the RDA-PE method provides dentifrice abrasivity assessments comparable to the gold industry standard RDA technique.

  13. 21 CFR 872.6010 - Abrasive device and accessories.

    Science.gov (United States)

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and accessories... disk, guard for an abrasive disk, abrasive point, polishing agent strip, and polishing wheel....

  14. Combined effect of end-rounded versus tapered bristles and a dentifrice on plaque removal and gingival abrasion

    Directory of Open Access Journals (Sweden)

    Leonardo Stephan CAPOROSSI

    2016-01-01

    Full Text Available Abstract Two previous clinical studies evaluated the effect of end-rounded versus tapered bristles of soft manual brushes on the removal of plaque and gingival abrasion. However, the combined effect of an abrasive dentifrice on these outcomes has yet to be understood. The purpose of the present study was to compare the incidence of gingival abrasion and the degree of plaque removal obtained after the use of toothbrushes with tapered or end-rounded bristles in the presence or absence of an abrasive dentifrice. The study involved a randomized, single-blind, crossover model (n = 39 with a split-mouth design. Subjects were instructed to refrain from performing oral hygiene procedures for 72 hours. Quadrants were randomized and subjects brushed with both types of toothbrushes using a dentifrice (relative dentin abrasion = ± 160. Plaque and gingival abrasion were assessed before and after brushing. After 7 days, the experiment was repeated without the dentifrice. The average reduction in plaque scores and the average increase in the number of abrasion sites were assessed by repeated-measures ANOVA and Bonferroni’s post-hoc tests. End-rounded bristles removed significantly more plaque than tapered bristles, regardless of the use of a dentifrice. The dentifrice did not improve plaque removal. In the marginal area (cervical free gingiva, no difference in the incidence of gingival abrasion was detected between toothbrush types when used with a dentifrice (p ≥ 0.05. However, the dentifrice increased the incidence of abrasion (p < 0.001, irrespective of the toothbrush type tested. End-rounded bristles therefore removed plaque more effectively without causing a higher incidence of gingival abrasion when compared with tapered bristles. An abrasive dentifrice can increase the incidence of abrasion, and should be used with caution by individuals who are at risk of developing gingival recession.

  15. Surface roughness and gloss of current CAD/CAM resin composites before and after toothbrush abrasion.

    Science.gov (United States)

    Koizumi, Hiroyasu; Saiki, Osamu; Nogawa, Hiroshi; Hiraba, Haruto; Okazaki, Tomoyo; Matsumura, Hideo

    2015-01-01

    The purpose of this study was to evaluate the gloss and surface roughness behaviors of newly developed CAD/CAM composite blocks with different filler contents and characteristics. The gloss and surface roughness were quantified before and after a toothbrush dentifrice abrasion test; the results were compared to the gloss and surface roughness of a ceramic CAD/CAM block. Knoop hardness was determined before abrasion test. The results were analyzed by ANOVA, Tukey HSD, and Dunnett t test (pVita Enamic>Gradia block>Shofu Block HC, Lava Ultimate≥Katana Avencia block≥Cerasmart. After toothbrush abrasion, a significant difference in the gloss unit was detected between the Shofu Block HC material and the ceramic block. The Ra and Rz of the Cerasmart and Shofu Block HC materials were significantly larger than those of the ceramic block after toothbrush abrasion.

  16. Abrasion properties of homogenous and blended fill materials during pressure hydraulic transport

    Energy Technology Data Exchange (ETDEWEB)

    Turchaninov, S.P.

    1978-03-01

    A description is given of tests conducted to determine the abrasive properties of small and large-grain free-flowing fill materials during hydraulic transport of the materials under pressure. Data are given on the size, density, abrasiveness of various sized varieties of rock, sand, and blends comprising homogenous materials, simple and complex mixtures, and on the physical characteristics of various fill materials in relation to the trafficability and parameters of pipelines. Technical specifications are given for fill steel pipes. The study indicates that the durability of hydraulic fill pipelines largely depends on the abrasiveness of the fill materials. 3 references, 2 figures, 2 tables.

  17. Brushing abrasion of luting cements under neutral and acidic conditions.

    Science.gov (United States)

    Buchalla, W; Attin, T; Hellwig, E

    2000-01-01

    Four resin based materials (Compolute Aplicap, ESPE; Variolink Ultra, Vivadent; C&B Metabond, Parkell and Panavia 21, Kuraray), two carboxylate cements (Poly-F Plus, Dentsply DeTrey and Durelon Maxicap, ESPE), two glass-ionomer cements (Fuji I, GC and Ketac-Cem Aplicap, ESPE), one resin-modified glass ionomer cement (Vitremer, 3M) one polyacid-modified resin composite (Dyract Cem, Dentsply DeTrey) and one zinc phosphate cement (Harvard, Richter & Hoffmann) were investigated according to their brushing resistance after storage in neutral and acidic buffer solutions. For this purpose 24 cylindrical acrylic molds were each filled with the materials. After hardening, the samples were stored for seven days in 100% relative humidity and at 37 degrees C. Subsequently, they were ground flat and polished. Then each specimen was covered with an adhesive tape leaving a 4 mm wide window on the cement surface. Twelve samples of each material were stored for 24 hours in a buffer solution with a pH of 6.8. The remaining 12 samples were placed in a buffer with a pH of 3.0. All specimens were then subjected to a three media brushing abrasion (2,000 strokes) in an automatic brushing machine. Storage and brushing were performed three times. After 6,000 brushing strokes per specimen, the tape was removed. Brushing abrasion was measured with a computerized laser profilometer and statistically analyzed with ANOVA and Tukey's Standardized Range Test (p < or = 0.05). The highest brushing abrasion was found for the two carboxylate cements. The lowest brushing abrasion was found for one resin based material, Compolute Aplicap. With the exception of three resin-based materials, a lower pH led to a higher brushing abrasion.

  18. Abrasive wear property of laser melting/deposited Ti2Ni/TiNi intermetallic alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A wear resistant intermetallic alloy consisting of TiNi primary dendrites and Ti2Ni matrix was fabricated by the laser melting deposition manufacturing process. Wear resistance of Ti2Ni/TiNi alloy was evaluated on an abrasive wear tester at room temperature under the different loads. The results show that the intermetallic alloy suffers more abrasive wear attack under low wear test load of 7, 13 and 25 N than high-chromium cast-iron. However, the intermetallic alloy exhibits better wear resistance under wear test load of 49 N. Abrasive wear of the laser melting deposition Ti2Ni/TiNi alloy is governed by micro-cutting and plowing.Pseudoelasticity of TiNi plays an active role in contributing to abrasive wear resistance.

  19. Life cycle and sustainability of abrasive tools

    CERN Document Server

    Linke, Barbara

    2016-01-01

    This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

  20. Abrasion behavior of graphite pebble in lifting pipe of pebble-bed HTR

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Ke; Su, Jiageng [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Zhou, Hongbo [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Chinergy Co., LTD., Beijing 100193 (China); Peng, Wei; Liu, Bing [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Yu, Suyun, E-mail: suyuan@tsinghua.edu.cn [Center for Combustion Energy, The Key Laboratory for Thermal Science and Power Engineering, Ministry of Educations, Tsinghua University, Beijing 10084 (China)

    2015-11-15

    Highlights: • Quantitative determination of abrasion rate of graphite pebbles in different lifting velocities. • Abrasion behavior of graphite pebble in helium, air and nitrogen. • In helium, intensive collisions caused by oscillatory motion result in more graphite dust production. - Abstract: A pebble-bed high-temperature gas-cooled reactor (pebble-bed HTR) uses a helium coolant, graphite core structure, and spherical fuel elements. The pebble-bed design enables on-line refueling, avoiding refueling shutdowns. During circulation process, the pebbles are lifted pneumatically via a stainless steel lifting pipe and reinserted into the reactor. Inevitably, the movement of the fuel elements as they recirculate in the reactor produces graphite dust. Mechanical wear is the primary source of graphite dust production. Specifically, the sources are mechanisms of pebble–pebble contact, pebble–wall (structural graphite) contact, and fuel handling (pebble–metal abrasion). The key contribution to graphite dust production is from the fuel handling system, particularly from the lifting pipe. During pneumatic lift, graphite pebbles undergo multiple collisions with the stainless steel lifting pipe, thereby causing abrasion of the graphite pebbles and producing graphite dust. The present work explored the abrasion behavior of graphite pebble in the lifting pipe by measuring the abrasion rate at different lifting velocities. The abrasion rate of the graphite pebble in helium was found much higher than those in air and nitrogen. This gas environment effect could be explained by either tribology behavior or dynamic behavior. Friction testing excluded the possibility of tribology reason. The dynamic behavior of the graphite pebble was captured by analysis of the audio waveforms during pneumatic lift. The analysis results revealed unique dynamic behavior of the graphite pebble in helium. Oscillation and consequently intensive collisions occur during pneumatic lift, causing

  1. Optimisation of Heat Treatment for Steel Stressed by Abrasive Erosive Degradation

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2016-01-01

    Full Text Available The aim of the present publication is the analysis of refined steels designed for conditions with increased abrasive stress (102Cr6, 54SiCr6, 25CrMo4 and 15230 – does not have DIN equivalent. These include mainly mechanical components used as replaceable parts in machines for tillage, such as plough blades and chisels. The experimental part is focused on the issue of heat treatment of steel materials, which are usually used for the production of machine parts intended for tools designed to withstand abrasive stress. The suitability of individual materials for the production of tools for tillage will be evaluated based on the results of mechanical tests. These include the analysis of the structure of the given material, its hardness (ČSN EN ISO 6508-1 and impact toughness (ČSN EN 10045-1. Microhardness of individual structural components was also measured. The analysis was processed on a metallographic microscope. The individual tests of abrasive resistance are divided between interaction of two objects and a combination of abrasive erosive wear. Laboratory tests were performed on an abrasive cloth (ČSN 01 5084 and in Bond’s drum apparatus (this experiment is not standardized. Based on the results of the individual measurements it is possible to make recommendation of a suitable heat treatment of tested materials for environments with considerable abrasive stress.

  2. The influence of mixing water and abrasives on the quality of machined surface

    Directory of Open Access Journals (Sweden)

    A. Stoić

    2014-04-01

    Full Text Available This paper shows the impact of mixing water and abrasives in water jet cutting process on the quality of the machined surface. The tests were done with polymer material SIPAS, where the influence of cutting parameters was researched (cutting pressure, cutting feed and abrasive mass flow. The surface roughness was measured on several zones, regarding the depth of materials, because the roughness is increased with the material thickness.

  3. Preparation of Ce-doped colloidal SiO{sub 2} composite abrasives and their chemical mechanical polishing behavior on sapphire substrates

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Hong, E-mail: hong_lei2005@aliyun.com [School of Materials Science and Engineering, Shanghai Institute of Technology, Shanghai 201418 (China); Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Tong, Kaiyu; Wang, Zhanyong [School of Materials Science and Engineering, Shanghai Institute of Technology, Shanghai 201418 (China)

    2016-04-01

    Chemical mechanical polishing (CMP) has become a widely accepted global planarization technology. Abrasive is one of key elements during CMP process. In order to enhance removal rate and improve surface quality of sapphire substrate, a series of novel Ce-doped colloidal SiO{sub 2} composite abrasives were prepared by chemical co-precipitation method. The CMP performances of the Ce-doped colloidal SiO{sub 2} composite abrasives on sapphire substrate were investigated by using UNIPOL-1502 polishing equipment. The analyses on the surface of polished sapphire substrate indicate that slurries containing the Ce-doped colloidal SiO{sub 2} composite abrasives exhibit lower surface roughness, higher material removal rate than that of pure colloidal SiO{sub 2} abrasive under the same testing conditions. Furthermore, the acting mechanism of the Ce-doped colloidal silica in sapphire CMP was investigated. X-ray photoelectron spectroscopy analysis shows that solid-state chemical reactions between Ce-doped silica abrasives and sapphire surface occur during CMP process, which can promote the chemical effect in CMP and lead to the improvement of material removing rate. - Highlights: • Novel Ce-doped colloidal SiO{sub 2} composite abrasives were prepared. • The chemical mechanical polishing (CMP) performances of the composite abrasives on sapphire substrate were investigated. • Novel composite abrasives show excellent polishing characteristics comparison with pure colloidal SiO{sub 2} abrasive. • We explore and report the acting mechanism of composite abrasives to sapphire CMP.

  4. Shotcup petal abrasions in close range .410-caliber shotgun injuries.

    Science.gov (United States)

    Dowling, G P; Dickinson, J A; Cooke, C T

    1988-01-01

    Shotcup petal abrasions centered around a shotgun wound of entrance are generally thought to occur at a range of 30 to 90 cm. A suicidal .410-caliber shotgun injury of the right eye is described in which typical petal abrasions were noted around the entrance wound. However, significant soot deposition around the wound suggested that the range of fire was less than 30 cm and perhaps closer to 15 cm. Test-firing of the weapon and ammunition used by the decedent showed some spread of the shotcup petals at a range of 7.5 cm, progressing to maximum spread at 30 to 52.5 cm. Further testing with other .410 ammunition, containing shotcups, confirmed the spread of shotcup petals at ranges less than 30 cm, irrespective of manufacturer, shotshell length, and birdshot size. When a variety of shotguns were tested, it was found that one weapon with a very short barrel and cylinder bore did not exhibit petal spread until a range of 30 cm was reached. The remaining shotguns, with longer barrels and full choke, all demonstrated definite petal spread at a range of 12.5 cm. The long, narrow configuration of .410 shotcup petals may explain their early spread and the production of petal abrasions at ranges of less than 30 cm.

  5. Performance of recycling abrasives in rock cutting by abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Gokhan Aydin

    2015-01-01

    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  6. Machining of the Flat Surfaces with Abrasive-metallic Lapping Tools

    Institute of Scientific and Technical Information of China (English)

    Adam Barylski

    2004-01-01

    The constructional principle of abrasion metal disc is that abrasive insertions are spread uniformly on the working surface of a metal base. During lapping by means of such tools only the machining fluid is dosed and that by drop.Abrasive elements of circular shape pellets are produced by mixing boron carbide BC400 micrograins with electrographite components, the pellets were pressed with a load of about 12 kN. Next they were heated in furnace at about 520K for hours,then cooled together with the furnace. Tests were carried out on the making of circular abrasive insertions of which the main components were born carbide and micrograins of electric copper mixed the epoxide resins.

  7. Machining of the Flat Surfaces with Abrasive-metallic Lapping Tools

    Institute of Scientific and Technical Information of China (English)

    AdamBarylski

    2004-01-01

    The constructional principle of abrasion metal disc is that abrasive insertions are spread uniformly on the working surface of a metal base. During lapping by means of such tools only the machining fluid is dosed and that by drop. Abrasive elements of circular shape pellets are produced by mixing boron carbide BC400 micrograins with electrographite components, the pellets were pressed with a load of about 12 kN. Next they were heated in furnace at about 520K for hours, then cooled together with the furnace. Tests were carried out on the making of circular abrasive insertions of which the main components were born carbide and micrograins of electric copper mixed the epoxide resins.

  8. A physically-based abrasive wear model for composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Gun Y.; Dharan, C.K.H.; Ritchie, Robert O.

    2001-05-01

    A simple physically-based model for the abrasive wear of composite materials is presented based on the mechanics and mechanisms associated with sliding wear in soft (ductile) matrix composites containing hard (brittle) reinforcement particles. The model is based on the assumption that any portion of the reinforcement that is removed as wear debris cannot contribute to the wear resistance of the matrix material. The size of this non-contributing portion of the reinforcement is estimated by modeling the three primary wear mechanisms, specifically plowing, interfacial cracking and particle removal. Critical variables describing the role of the reinforcement, such as its relative size and the nature of the matrix/reinforcement interface, are characterized by a single contribution coefficient, C. Predictions are compared with the results of experimental two-body (pin-on drum) abrasive wear tests performed on a model aluminum particulate-reinforced epoxy matrix composite material.

  9. Development of underwater cutting system by abrasive water-jet

    Science.gov (United States)

    Demura, Kenji; Yamaguchi, Hitoshi

    1993-09-01

    The technology to cut objects in the ocean's depths with abrasive water jets was examined for possible application in view of the greater water depths and sophistication involved in work on the ocean floor today. A test model was developed to study this technology's safety and practicability. The test model was designed for use at great water depths and has functions and a configuration that are unlike equipment used on land. A continuous, stable supply of abrasive is a distinctive design feature. In land applications, there had been problems with plugged tubes and an uneven supply. For this reason, the abrasive was converted to slurry form, and a continuous pressurized tube pump system was adopted for supply to the nozzle head. Also, a hydraulic motor that does not employ oil or electric power was used to provide an underwater drive that is environment-friendly. The report outlines the technology's general design concept including its distinctive functions and its configuration for use at great depths, and the report provides great detail on the equipment.

  10. Characterization of Effective Parameters in Abrasive Waterjet Rock Cutting

    Science.gov (United States)

    Oh, Tae-Min; Cho, Gye-Chun

    2014-03-01

    The rock cutting performance of an abrasive waterjet is affected by various parameters. In this study, rock cutting tests are conducted with different energy (i.e., water pressure, traverse speed, and abrasive feed rate), geometry (i.e., standoff distance), and material parameters [i.e., uniaxial compressive strength (UCS)]. In particular, experimental tests are carried out at a long standoff distance (up to 60 cm) to consider field application. The effective parameters of the rock cutting process are identified based on the relationships between the cutting performance indices (depth, width, and volume) and parameters. In addition, the cutting efficiency is analyzed with effective parameters as well as different pump types and the number of cutting passes considering the concept of kinetic jet energy. Efficiency analysis reveals that the cutting depth efficiency tends to increase with an increase in the water pressure and traverse speed and with a decrease in the standoff distance and UCS. Cutting volume efficiency strongly depends on standoff distance. High efficiency of cutting volume is obtained at a long standoff distance regardless of the pump type. The efficiency analysis provides a realistic way to optimize parameters for abrasive waterjet rock excavation.

  11. 旋风式砂带磨削机及钢丝磨削试验研究%Research on Cyclone Abrasive Belt Grinding Machine and Steel Wire Grinding Test

    Institute of Scientific and Technical Information of China (English)

    卢剑锋; 李家春; 张萍

    2014-01-01

    Abrasive belt grinder plays an important role in machining field. It can meet a variety of processing requirements. The concept of abrasive belt grinding was introduced briefly. The working principle and main structure of a new belt grinder for removing rust on steel wire surface were illustrated. Then the relationships among the grinding force,the metal removal rate,belt wear rate, grinding ratio,grinding depth and wire walking speed were studied through experiment. The research work provides rational parameters for wire snagging line with abrasive belt.%砂带磨削在机械加工领域发挥着越来越大的作用,可满足各种加工要求。简单介绍了砂带磨削的概念,阐述了一个针对钢丝表面除锈的新型砂带磨削设备的工作原理及其机床的主要机构,并通过试验研究磨削压力、金属去除率、砂带磨损、磨削比、磨削深度、钢丝走速之间的关系,为砂带修磨线材生产线提供了合理的磨削工艺参数。

  12. Evaluation of Rheological Properties of Gel Abrasive in Magnetic Abrasive Finishing

    Directory of Open Access Journals (Sweden)

    A-Cheng Wang

    2013-01-01

    Full Text Available The purpose of this study was aimed at the evaluation of the mechanism of magnetic finishing with gel abrasive (MFGA, during which the performance of MFGA was compared to that of magnetic abrasive finishing (MAF. Of importance is that MFGA performs better than MAF based on the polishing-efficiency criterion. Silicone gels, however, are semisolid polymer gels with deforming properties that are temperature dependent, ultimately influencing significantly the polishing efficiency in MFGA. Therefore, taking as examples cylindrical rods which were polished using silicone gels with different plasticities to determine the corresponding temperatures of abrasive media in the working area, this study evaluated the MFGA mechanism to elucidate the properties of silicone gels and attain both the finished effect and effective gel abrasives in MFGA to produce a highly efficient polished surface. Next, circulating effects of abrasive media were identified to ensure the efficiency in MFGA and establish the relation between the concentrations of abrasive media and circulating effects in the working area. Experimental results show that silicone gels with low plasticity produce high temperature of abrasive media in MFGA; high temperature of abrasive medium makes excellent circulating effects in the working area, inducing high material removal and fine surface roughness.

  13. Effect of Brushing Time and Dentifrice Abrasiveness on Color Change and Surface Roughness of Resin Composites.

    Science.gov (United States)

    Roselino, Lourenço de Moraes Rego; Chinelatti, Michelle Alexandra; Alandia-Román, Carla Cecilia; Pires-de-Souza, Fernanda de Carvalho Panzeri

    2015-10-01

    Dentifrice abrasiveness and brushing time may increase color change (∆E) and surface roughness (∆Ra) of resin composites. This study aimed to evaluate the effect of mechanical brushing time of dentifrices with different abrasiveness on ∆E and ∆Ra of nanofilled (Z350, 3M ESPE) and nanohybrid (Tetric N-Ceram, Ivoclar Vivadent) resin composites. Sixteen specimens (12 mm diameter x 2 mm thick) were fabricated using a white Teflon matrix of each resin composite and a ceramic (IPS e.max Ceram, Ivoclar Vivadent), used as control. After initial color readouts on white backgrounds (Spectrophotometer PCB 6807, Byk Gardner), with D65 standard illuminant, and surface roughness (Rugosimeter Surfcorder SE 1700, Kosalab) with cut-off=0.8 mm and speed=0.25 mm/s, specimens were assigned (n=8) according to the abrasiveness of the dentifrices: RDA* 68 (Colgate) and RDA* 180 (Colgate Total Plus Whitening). Specimens were submitted to mechanical brushing (58,400 cycles) and after every 14,600 cycles (1 year of brushing by a healthy individual), new color and surface roughness readouts were taken. Color stability was calculated by CIEDE2000. Data were analyzed by 3-way repeated measures ANOVA and Bonferroni test (pdentifrice abrasiveness (p=0.02) and brushing time (pdentifrice abrasiveness, the greater the color change of the nanofilled resin composite. The surface roughness was not influenced by dentifrice abrasiveness.

  14. Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

    Directory of Open Access Journals (Sweden)

    Hemanth Rajashekaraiah

    2014-01-01

    Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

  15. Microstructure and abrasion wear behavior of Ni-based laser cladding alloy layer at high temperature

    Institute of Scientific and Technical Information of China (English)

    LIU Yong; LIU Su-qin; WANG Shun-xing

    2005-01-01

    Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.

  16. Abrasive wear: The efects of fibres size on oil palm empty fruit bunch polyester composite

    Science.gov (United States)

    Kasolang, S.; Kalam, A.; Ahmad, M. A.; Rahman, N. A.; Suhadah, W. N.

    2012-06-01

    This paper presents an experimental investigation carried out to determine the effect of palm oil empty fruit bunch (OPEFB) fibre size in dry sliding testing of polyester composite. These composite samples were produced by mixing raw OPEFB fibre with resin. The samples were prepared at different sizes of fibre (100, 125, 180 and 250μm). Abrasion Resistance Tester (TR-600) was used to carried out abrasive wear tests in dry sliding conditions. These tests were performed at room temperature for two different loads (10 and 30N) and at a constant sliding velocity of 1.4m/s. The specific wear rates of OPEFB polyester composites were obtained. The morphology of composite surface before and after tests was also examined using 3D microscope imaging. Preliminary work on thermal distribution at the abrasive wheel point was also conducted for selected samples.

  17. Basics of cutting and abrasive processes

    CERN Document Server

    Toenshoff, Hans Kurt

    2013-01-01

    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  18. Combined effect of end-rounded versus tapered bristles and a dentifrice on plaque removal and gingival abrasion.

    Science.gov (United States)

    Caporossi, Leonardo Stephan; Dutra, Danilo Antonio Milbradt; Martins, Maritieli Righi; Prochnow, Emilia Pithan; Moreira, Carlos Heitor Cunha; Kantorski, Karla Zanini

    2016-01-01

    Two previous clinical studies evaluated the effect of end-rounded versus tapered bristles of soft manual brushes on the removal of plaque and gingival abrasion. However, the combined effect of an abrasive dentifrice on these outcomes has yet to be understood. The purpose of the present study was to compare the incidence of gingival abrasion and the degree of plaque removal obtained after the use of toothbrushes with tapered or end-rounded bristles in the presence or absence of an abrasive dentifrice. The study involved a randomized, single-blind, crossover model (n = 39) with a split-mouth design. Subjects were instructed to refrain from performing oral hygiene procedures for 72 hours. Quadrants were randomized and subjects brushed with both types of toothbrushes using a dentifrice (relative dentin abrasion = ± 160). Plaque and gingival abrasion were assessed before and after brushing. After 7 days, the experiment was repeated without the dentifrice. The average reduction in plaque scores and the average increase in the number of abrasion sites were assessed by repeated-measures ANOVA and Bonferroni's post-hoc tests. End-rounded bristles removed significantly more plaque than tapered bristles, regardless of the use of a dentifrice. The dentifrice did not improve plaque removal. In the marginal area (cervical free gingiva), no difference in the incidence of gingival abrasion was detected between toothbrush types when used with a dentifrice (p ≥ 0.05). However, the dentifrice increased the incidence of abrasion (p dentifrice can increase the incidence of abrasion, and should be used with caution by individuals who are at risk of developing gingival recession.

  19. The application of air abrasion in dentistry

    Directory of Open Access Journals (Sweden)

    Mandinić Zoran

    2014-01-01

    Full Text Available One of the main objectives of contemporary dentistry is to preserve healthy tooth structure by applying techniques of noninvasive treatment. Air abrasion is a minimally invasive nonmechanical technique of tooth preparation that uses kinetic energy to remove carious tooth structure. A powerful narrow stream of moving aluminum-oxide particles hit the tooth surface and they abrade it without heat, vibration or noise. Variables that affect speed of cutting include air pressure, particle size, powder flow, tip’s size, angle and distance from the tooth. It has been proposed that air abrasion can be used to diagnose early occlusal-surface lesions and treat them with minimal tooth preparation using magnifier. Reported advantages of air abrasion include reduced noise, vibration and sensitivity. Air abrasion cavity preparations have more rounded internal contours than those prepared with straight burs. This may increase the longevity of placed restorations because it reduces the incidence of fractures and a consequence of decreased internal stresses. However, air abrasion cannot be used for all patients, i.e. in cases involving severe dust allergy, asthma, chronic obstructive lung disease, recent extraction or other oral surgery, open wounds, advanced periodontal disease, recent placement of orthodontic appliances and oral abrasions, or subgingival caries removal. Many of these conditions increase the risk of air embolism in the oral soft tissues. Dust control is a challenge, and it necessitates the use of rubber dam, high-volume evacuation, protective masks and safety eyewear for both the patient and the therapist. [Projekat Ministarstva nauke Republike Srbije, br. 46009

  20. PC controlled toothbrush/dentifrice abrasion machine.

    Science.gov (United States)

    Bal, G; Uçtaşli, S; Bekiroğlu, E

    1999-02-01

    A toothbrush/dentifrice abrasion machine was developed to use in dental research laboratory. The mechanism was designed as a hexagonal block driven by two stepping motors which move the mechanism in four directions. In order to control the stepping motors speed, position and direction commands or signals were generated by a software written in C Programming Language and then these commands were applied the stepping motor drives through parallel port of a personal computer. The toothbrush/dentifrice abrasion machine was finally used to measure different longevity of tooth brush. It was experimentally shown that the mechanism can be used for highly accurate position and speed applications.

  1. Recent progress of abrasion-resistant materials: learning from nature.

    Science.gov (United States)

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed.

  2. Predicting Los Angeles abrasion loss of rock aggregates from crushability index

    Indian Academy of Sciences (India)

    S Kahraman; O Y Toraman

    2008-04-01

    Predicting Los Angeles abrasion loss of aggregate material from some simpler tests will be useful for especially preliminary studies. For this reason, to investigate the possibility of predicting the Los Angeles abrasion loss from the crushability index, Los Angeles abrasion, crushability, density and porosity tests were performed on 11 different rock types collected from different areas of Turkey. The results of the tests were analysed using simple and multiple regression analyses. Generally significant correlations were obtained from both simple and multiple regression analyses. The correlation coefficients and estimation capabilities of the two multiple regression equations are slightly higher than that of the simple regression equation. It was concluded that the simple regression equation is practical and reliable enough for estimation purposes. However, the two multiple regression equations can be used for a more accurate estimation.

  3. Surface roughness and wear of resin cements after toothbrush abrasion

    Directory of Open Access Journals (Sweden)

    Sérgio Kiyoshi ISHIKIRIAMA

    2015-01-01

    Full Text Available Increased surface roughness and wear of resin cements may cause failure of indirect restorations. The aim of this study was to evaluate quantitatively the surface roughness change and the vertical wear of four resin cements subjected to mechanical toothbrushing abrasion. Ten rectangular specimens (15 × 5 × 4 mm were fabricated according to manufacturer instructions for each group (n = 10: Nexus 3, Kerr (NX3; RelyX ARC, 3M ESPE (ARC; RelyX U100, 3M ESPE (U100; and Variolink II, Ivoclar/Vivadent (VL2. Initial roughness (Ra, µm was obtained through 5 readings with a roughness meter. Specimens were then subjected to toothbrushing abrasion (100,000 cycles, and further evaluation was conducted for final roughness. Vertical wear (µm was quantified by 3 readings of the real profile between control and brushed surfaces. Data were subjected to analysis of variance, followed by Tukey’s test (p < 0.05. The Pearson correlation test was performed between the surface roughness change and wear (p < 0.05. The mean values of initial/final roughness (Ra, µm/wear (µm were as follows: NX3 (0.078/0.127/23.175; ARC (0.086/0.246/20.263; U100 (0.296/0.589/16.952; and VL2 (0.313/0.512/22.876. Toothbrushing abrasion increased surface roughness and wear of all resin cements tested, although no correlation was found between those variables. Vertical wear was similar among groups; however, it was considered high and may lead to gap formation in indirect restorations.

  4. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  5. 9 CFR 311.14 - Abrasions, bruises, abscesses, pus, etc.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Abrasions, bruises, abscesses, pus... PARTS § 311.14 Abrasions, bruises, abscesses, pus, etc. All slight, well-limited abrasions on the tongue... a carcass which is badly bruised or which is affected by an abscess, or a suppurating sore shall...

  6. Opportunities in Abrasive Water Jet Machining

    NARCIS (Netherlands)

    Hoogstrate, A.M.; Karpuschewski, B.; van Luttervelt, C.A.; Meijer, J.; Kals, H.J.J.

    1997-01-01

    In the recent years the interest in loose abrasive machining processes as efficient, flexible processes is rising. This paper describes the development of a ‘coherent set of models’ for a category of these processes, namely those which use high velocity of the particles to obtain the necessary

  7. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  8. Evaluation and Treatment of Perioperative Corneal Abrasions

    Directory of Open Access Journals (Sweden)

    Kira L. Segal

    2014-01-01

    Full Text Available Purpose. To evaluate perioperative risk factors for corneal abrasion (CA and to determine current care for perioperative CA in a tertiary care setting. Methods. Hospital-based, cross-sectional study. In Operating Room and Post-Anesthesia Care Units patients, a comparison of cases and controls was evaluated to elucidate risk factors, time to treatment, and most common treatments prescribed for corneal abrasions. Results. 86 cases of corneal abrasion and 89 controls were identified from the 78,542 surgical procedures performed over 2 years. Statistically significant risk factors were age (P=0.0037, general anesthesia (P<0.001, greater average estimated blood loss (P<0.001, eyes taped during surgery (P<0.001, prone position (P<0.001, trendelenburg position (P<0.001, and supplemental oxygen en route to and in the Post-Anesthesia Care Units (P<0.001. Average time to complaint was 129 minutes. 94% of cases had an inpatient ophthalmology consult, with an average time to consult of 164 minutes. The most common treatment was artificial tears alone (40%, followed by combination treatment of antibiotic ointment and artificial tears (35.3%. Conclusions. Trendelenburg positioning is a novel risk factor for CA. Diagnosis and treatment of perioperative corneal abrasions by an ophthalmologist typically require three hours in the tertiary care setting.

  9. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is

  10. Concrete ice abrasion rig and wear measurements

    NARCIS (Netherlands)

    Shamsutdinova, G.; Rike, P.B.; Hendriks, M.A.N.; Jacobsen, S.

    2015-01-01

    The wear of concrete material due to ice movement is a challenge for offshore and coastal structures. Concrete surfaces exposed to moving ice are subjected to wear at various rates depending on concrete and ice properties. At NTNU, Department of Structural Engineering, concrete ice abrasion phenomen

  11. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  12. Concrete ice abrasion rig and wear measurements

    NARCIS (Netherlands)

    Shamsutdinova, G.; Rike, P.B.; Hendriks, M.A.N.; Jacobsen, S.

    2015-01-01

    The wear of concrete material due to ice movement is a challenge for offshore and coastal structures. Concrete surfaces exposed to moving ice are subjected to wear at various rates depending on concrete and ice properties. At NTNU, Department of Structural Engineering, concrete ice abrasion phenomen

  13. Assessment of abrasiveness for research of rock cutting

    Directory of Open Access Journals (Sweden)

    Milan Labaš

    2012-12-01

    Full Text Available Rock abrasiveness is ability of rock to wear down the working tool during the mutual interaction between the working indentorand the rock in the mechanical rock cutting process. The cutting indentor is worn down during the interaction, which changes itsgeometric dimensions causing the enlargement of a contact area between the tool and the rock surface. The changes in these dimensionsconsequently alter the rate of advance of the drilling machine and the specific cutting energy. We have determined the abrasivenessaccording to the norm ON 44 1121 (1982 on the testing device constructed at the Institute of Geotechnics SAS.

  14. Comparative analysis between hard- and soft-filament toothbrushes related to plaque removal and gingival abrasion.

    Science.gov (United States)

    Carvalho, Rosimary de Sousa; Rossi, Vanessa; Weidlich, Patrícia; Oppermann, Rui Vicente

    2007-01-01

    The aim of this split-mouth, examiner-blind study was to compare the dental plaque removal and incidence of gingival abrasion associated with the use of hard- and soft-filament toothbrushes. The test group consisted of 20 non-dental students, mean age 25 years. After a three-day period of plaque accumulation following the use of a disclosing solution, the Quigley-Hein Plaque Index was recorded, while the presence of gingival abrasion was measured from photographs. Pairs of quadrants 1-3 and 2-4 were allocated to supervised brushing with hard- or soft-filament toothbrushes for 30 seconds, limited to the buccal aspects of the teeth. Plaque levels and gingival abrasion were again assessed. Initial and final values of the plaque index and the mean number of abrasions were compared with the Friedman and Wilcoxon tests (p < or = 0.05). Plaque indices were reduced significantly from a baseline of 4.12 in both groups to 1.21 after the use of hard-filament toothbrushes, and to 1.67 after the use of soft-filament toothbrushes. The use of hard-filament toothbrushes resulted in a significantly higher mean number of lesions when compared to the soft-filament toothbrushes; 11.6 and 7.9, respectively (p = 0.018). Hard-filament toothbrushes remove more plaque than soft filament brushes, but also cause a higher number of gingival abrasions.

  15. Abrasive wear characteristics and mechanisms of Al2O3/PA1010 composite coatings

    Institute of Scientific and Technical Information of China (English)

    JIA Xian; LING Xiaomei

    2004-01-01

    The abrasive wear characteristics of Al2O3/PA1010 composite coatings on the surface of quenched and low-temperature temper steel 45 were tested on the mmplate abrasive wear testing machine and the same uncoated steel 45 was used as a reference material. Experimental results showed that the abrasive wear resistance of Al2O3//PAl010 composite coatings has a good linear relationship with the volume fraction of Al2O3 particles in Al2O3/PAl010 composite coatings, and the linear correlative coefficient is 0.979. Under the experimental conditions, the size of Al2O3 particles (40.5-161.0 μm) has little influence on the abrasive wear resistance of Al2O3/PA l010 composite coatings. By treating the surface of Al2O3 particles with a suitable bonding agent, the distribution of Al2O3 particles in matrix PAl010 is more homogeneous and the bonding state between Al2O3 particles and matrix PAl010 is better. Therefore, the ml2O3 particles in Al2O3/PA1010 composite coatings make the Al2O3/PAl010 composite coatings have better abrasive wear resistance than PA1010 coatings. The wear resistance of Al2O3/PA 1010 composite coatings is about 45% compared with that of steel 45.

  16. Effect of carbonitride precipitates on the abrasive wear behaviour of hardfacing alloy

    Science.gov (United States)

    Yang, Ke; Yu, Shengfu; Li, Yingbin; Li, Chenglin

    2008-06-01

    Hardfacing alloy of martensitic stainless steel expect higher abradability to be achieved through the addition of nitrogen being provided by the fine scale precipitation of complex carbonitride particles. Niobium and titanium as the most effective carbonitride alloying elements were added in the Fe-Cr13-Mn-N hardfacing alloy to get carbonitride precipitates. Carbonitride was systematically studied by optical microscopy, scanning electronic microscopy and energy spectrum analysis. Abrasive wear resistance of hardfacing alloy in as-welded and heat-treated conditions was tested by using the belt abrasion test apparatus where the samples slide against the abrasive belt. It is found that carbonitride particles in the hardfacing alloy are complex of Cr, Ti and Nb distributing on the grain boundary or matrix of the hardfacing alloy with different number and size in as-welded and heat-treated conditions. A large number of carbonitrides can be precipitated with very fine size (nanoscale) after heat treatment. As a result, the homogeneous distribution of very fine carbonitride particles can significantly improve the grain-abrasion wear-resisting property of the hardfacing alloy, and the mass loss is plastic deformation with minimum depth of grooving by abrasive particles and fine delamination.

  17. Development of an Abrasive Water Jet Optimum Abrasive Flow Rate Model for Titanium Alloy Cutting (Preprint)

    Science.gov (United States)

    2006-05-01

    As the abrasive water jet (AWJ) is used in industry extensively, optimization of the process parameters that determine efficiency, economy and...quality of the process is becoming more and more important for its successful application. However, being a complicated cutting system, an abrasive water ... jet is characterized by a large number of process parameters, which include water pressure, orifice diameter, traverse rate, standoff distance, impact

  18. Shrinkage, abrasion, erosion and sorption of clay plasters

    Directory of Open Access Journals (Sweden)

    Minke, G.

    2011-09-01

    Full Text Available At the Buildung Research Institute (FEB, Faculty of Architecture, University of Kassel, Germany, in the last years several hundred tests were made to study the characteristics of different loam mortars in respect of their linear shrinkage, absorption of humidity and their resistance against abrasion and erosion. In order to get data about abrasion and erosion new test methods and special apparatusses were developed. The mortars tested, chosen from the market, showed extremely varying test results.

    En el Laboratorio de Construcciones Experimentales (FEB de la Facultad de Arquitectura, Universidad de Kassel, Alemania, fueron testeados cientos de diferentes pruebas de revoque de barro para estudiar su contracción durante el secado, su absorción de humedad y su resistencia contra abrasión, erosión y absorción. Para recibir datos sobre abrasión y erosión, nuevas aparatos y metodos fueron desarrollados. Los resultados de los revoques comprados en el mercado muestran gran diferencias en los valores.

  19. Abrasive Wear Behavior of High Chromium Cast Iron and Hadfield Steel-- A Comparison

    Institute of Scientific and Technical Information of China (English)

    Mehdi Mazar Atabaki; Sajjad Jafari; Hassan Abdollah-pour

    2012-01-01

    Wear properties of two different crushers used for grinding raw materials of cement industry are compared using pin-on-disk wear test.The wear test was carried out with different loads on a pin.Abrasive wear behavior of two alloys was evaluated by comparing mass loss,wear resistance,microhardness and friction coefficient.The microstructure of the specimens was detected using optical microscope.The results showed that abrasive wear of high chromium cast iron is lower than that of Hadfield steel.Due to the presence of M7C3 carbides on the high chromium cast iron matrix,impact crushers exhibited higher friction coefficient

  20. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  1. Thermal aspects of ice abrasive water jet technology

    Directory of Open Access Journals (Sweden)

    Marko Jerman

    2015-08-01

    Full Text Available During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice abrasive water jet technology into commercially available machines were considered. The results and analyses of water temperature measurements on the ice abrasive water jet machine are presented in this article.

  2. Relationship among wear-resistance of three-body abrasion,substructure and property in martensite steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of subsurface hardness on wear-resistance of martensitic steel 20Cr, 40CrSi, 60Mn, T8 and T10 in three-body abrasion under static load was investigated. It shows that the characteristic ofthe subsurface hardness distribution and the abrasive wear resistanceis related to the substructure near the worn surface. The substructure of the tested martensite steel has an apparent relationship with thecarbon content and steels with moderate carbon content and hardness exhibit good resistance to abrasive wear. The competition of the work-hardening effect and the temper softening effect, which resulted from deformation and friction heat generating during abrasive wear is considered to be a main reason for the relation among wear-resistance, hardness and substructure. At the test conditions, the wear-resistance of 40CrSi is the best.

  3. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  4. Computational Fluid Dynamic Simulation of Flow in Abrasive Water Jet Machining

    Science.gov (United States)

    Venugopal, S.; Sathish, S.; Jothi Prakash, V. M.; Gopalakrishnan, T.

    2017-03-01

    Abrasive water jet cutting is one of the most recently developed non-traditional manufacturing technologies. In this machining, the abrasives are mixed with suspended liquid to form semi liquid mixture. The general nature of flow through the machining, results in fleeting wear of the nozzle which decrease the cutting performance. The inlet pressure of the abrasive water suspension has main effect on the major destruction characteristics of the inner surface of the nozzle. The aim of the project is to analyze the effect of inlet pressure on wall shear and exit kinetic energy. The analysis could be carried out by changing the taper angle of the nozzle, so as to obtain optimized process parameters for minimum nozzle wear. The two phase flow analysis would be carried by using computational fluid dynamics tool CFX. It is also used to analyze the flow characteristics of abrasive water jet machining on the inner surface of the nozzle. The availability of optimized process parameters of abrasive water jet machining (AWJM) is limited to water and experimental test can be cost prohibitive. In this case, Computational fluid dynamics analysis would provide better results.

  5. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    Institute of Scientific and Technical Information of China (English)

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  6. The effect of heat treatment on the gouging abrasion resistance of alloy white cast irons

    Science.gov (United States)

    Are, I. R. S.; Arnold, B. K.

    1995-02-01

    A series of heat treatments was employed to vary the microstructure of four commercially important alloy white cast irons, the wear resistance of which was then assessed by the ASTM jaw-crusher gouging abrasion test. Compared with the as-cast condition, standard austenitizing treatments produced a substantial increase in hardness, a marked decrease in the retained aus-tenite content in the matrix, and, in general, a significant improvement in gouging abrasion resistance. The gouging abrasion resistance tended to decline with increasing austenitizing tem-perature, although the changes in hardness and retained austenite content varied, depending on alloy composition. Subcritical heat treatment at 500 ° following hardening reduced the retained austenite content to values less than 10 pct, and in three of the alloys it caused a significant fall in both hardness and gouging abrasion resistance. The net result of the heat treatments was the development of optimal gouging abrasion resistance at intermediate levels of retained aus-tenite. The differing responses of the alloys to both high-temperature austenitizing treatments and to subcritical heat treatments at 500 ° were related to the effects of the differing carbon and alloying-element concentrations on changes in the M s temperature and secondary carbide precipitation.

  7. Comparative evaluation of enamel abrasivity by toothbrush and velcro: An in vitro scanning electron microscope study

    Directory of Open Access Journals (Sweden)

    Saroj Kumar Ojha

    2015-01-01

    Full Text Available Context: Plaque control has been shown to be pivotal in maintaining the optimal periodontal health. Mechanical plaque control is the most popular option for establishing the optimal oral health. Toothbrushes have been the novel tool for mechanical cleansing. However, the abrasive potential of the toothbrushes on the enamel surface is an area in gray. Aims: The aim of this in vitro study is to evaluate the abrasivity of the toothbrush versus the velcro fasteners. Settings and Design: Forty extracted clinically healthy premolars were grouped in two groups. Group A comprising of teeth that were subjected to toothbrush bristles and group B to velcro fasteners (hook and loop. Materials and Methods: The mounted teeth of both the groups were subjected to abrasion test, and the tooth surfaces were observed for the possible abrasions from the oscillating strokes (toothbrush and frictional contacts (hook and loop velcro and examined under the scanning electron microscope. Results: Comparative assessment of both velcro (hook and loop and toothbrush bristles did not reveal any evidence of abrasion on the tooth specimens. Conclusions: Veclro fasteners are safe and qualitatively at par to the manual toothbrush for their efficacy and efficiency in teeth cleansing

  8. INTERNAL FINISHING OF CYLINDRICAL PIPES USING SINTERED MAGNETIC ABRASIVES

    Directory of Open Access Journals (Sweden)

    PALWINDER SINGH

    2011-07-01

    Full Text Available An internal magnetic abrasive finishing (MAF process was proposed to produce highly finished inner surfaces of workpieces used in critical applications. The process principle and the finishing characteristics of magnetic abrasive finishing of cylindrical pipes using sintered magnetic abrasives are described in this research work. Thesintered magnetic abrasive is a mixture of Al2O3 abrasive and ferromagnetic particles. The Al2O3 based sintered magnetic abrasives have been developed in sintering machine. The surface roughness measurements resulting from finishing experiments demonstrate the effects of the abrasive behavior on the surface modifications. Thesurface finish was analysed in terms of percent improvement in surface finish (PISF. Also surface finish was analysed using Response Surface Methodology (RSM. The obtained maximum PISF was 95% and minimum surface roughness was 0.05 μm Ra. To further study the improvement in surface finish, the surface was microscopically examined using X-Ray Diffraction (XRD.

  9. Experimental Study on Surface Roughness by Using Abrasive Particles

    Directory of Open Access Journals (Sweden)

    A.K.Chaitanya

    2017-06-01

    Full Text Available New advancement of technology and never satisfying demands of the civilization are putting huge pressure on the natural fuel resources and these resources are at a constant threat to its sustainability. Surface finish has a vital influence on functional properties such as wear resistance and power loss due to friction on most of the engineering components. Voltage, mesh number, revolutions per minute (rpm of electromagnet, and percentage weight of abrasives has been identified as important process parameters affecting surface roughness. The experiments were planned using response surface methodology and percentage change in surface roughness (ΔRa was considered as response. Analysis of experimental data showed that percentage change in surface roughness (ΔRa was highly influenced by mesh number followed by percentage weight of abrasives, rpm of electromagnet, and voltage. The process has been investigated extensively in the finishing of cylindrical surfaces. The surface finish was found to improve significantly with an increase in the grain size, relative size of abrasive particles vis-à-vis the iron particles, feed rate and current. Super finishing is a micro-finishing process that produces a controlled and smooth surface condition on work pieces. It is not primarily a sizing operation, its major purpose is to produce a surface on a work piece capable of sustaining uneven distribution of a load by improving the geometrical accuracy. The wear life of the parts micro finished to maximum smoothness is extended considerably. According to the design of experimentation, mathematical model for Lapping operation on advance ceramic material is proposed. In order to get minimum values of the surface roughness, optimization of the mathematical model is done and optimal operation of the examined factors is going to be determined. The obtained results will be, according to the experiment plan, valid for the testing of ceramic material by Lapping

  10. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HUJin-suo; CHENGShu-kang; ZHENGZhen-zhong; MAYuan; LIZhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reintorce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  11. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HU Jin-suo; CHENG Shu-kang; ZHENG Zhen-zhong; MA Yuan; LI Zhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reinforce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  12. Computational Fluid Dynamics Analysis of Nozzle in Abrasive Water Jet Machining

    Science.gov (United States)

    Venugopal, S.; Chandresekaran, M.; Muthuraman, V.; Sathish, S.

    2017-03-01

    Abrasive water jet cutting is one of the most recently developed non-traditional manufacturing technologies. The general nature of flow through the machining, results in rapid wear of the nozzle which decrease the cutting performance. It is well known that the inlet pressure of the abrasive water suspension has main effect on the erosion characteristics of the inner surface of the nozzle. The objective of the project is to analyze the effect of inlet pressure on wall shear and exit kinetic energy. The analysis would be carried out by varying the inlet pressure of the nozzle, so as to obtain optimized process parameters for minimum nozzle wear. The two phase flow analysis would be carried by using computational fluid dynamics tool CFX. The availability of minimized process parameters such as of abrasive water jet machining (AWJM) is limited to water and experimental test can be cost prohibitive.

  13. Effect of Fe2B boride orientation on abrasion wear resistance of Fe-B cast alloy

    Directory of Open Access Journals (Sweden)

    Da-wei Yi

    2017-07-01

    Full Text Available The microstructures and abrasion wear resistance of directional solidification Fe-B alloy have been investigated using optical microscopy, X-ray diffraction, scanning electron microscopy and laser scanning microscopy. The results show that the microstructure of as-cast Fe-B alloy consists of ferrite, pearlite and eutectic boride. After heat treatment, the microstructure is composed of boride and martensite. The plane which is perpendicular to the boride growth direction possesses the highest hardness. In two-body abrasive wear tests, the silicon carbide abrasive can cut the boride and martensite matrix synchronously, and the wear mechanism is micro cutting mechanism. The worn surface roughness and the wear weight loss both increase with the increasing contact load. Moreover, when the boride growth direction is perpendicular to the worn surface, the highest hardness plane of the boride can effectively oppose abrasion, and the martensite matrix can surround and support borides perfectly.

  14. Abrasive wear behavior of heat-treated ABC-silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiao Feng; Lee, Gun Y.; Chen, Da; Ritchie, Robert O.; De Jonghe, Lutgard C.

    2002-06-17

    Hot-pressed silicon carbide, containing aluminum, boron, and carbon additives (ABC-SiC), was subjected to three-body and two-body wear testing using diamond abrasives over a range of sizes. In general, the wear resistance of ABC-SiC, with suitable heat treatment, was superior to that of commercial SiC.

  15. Air-propelled abrasive grit for postemergence in-row weed control in field corn

    Science.gov (United States)

    Organic growers need additional tools for weed control. A new technique involving abrasive grit propelled by compressed air was tested in field plots. Grit derived from corn cobs was directed at seedlings of summer annual weeds growing at the bases of corn plants when the corn was at differing early...

  16. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    NARCIS (Netherlands)

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous a

  17. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    Institute of Scientific and Technical Information of China (English)

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  18. Thermal aspects of ice abrasive water jet technology

    OpenAIRE

    Marko Jerman; Henri Orbanić; Mihael Junkar; Andrej Lebar

    2015-01-01

    During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice a...

  19. Thermal aspects of ice abrasive water jet technology

    OpenAIRE

    Orbanić, Henri; Lebar, Andrej; Junkar, Mihael; Jerman, Marko

    2016-01-01

    During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice a...

  20. A new dimension to conservative dentistry: Air abrasion

    Directory of Open Access Journals (Sweden)

    Hegde Vivek

    2010-01-01

    Full Text Available Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use.

  1. A new dimension to conservative dentistry: Air abrasion.

    Science.gov (United States)

    Hegde, Vivek S; Khatavkar, Roheet A

    2010-01-01

    Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use.

  2. Tooth length and incisal wear and growth in guinea pigs (Cavia porcellus) fed diets of different abrasiveness.

    Science.gov (United States)

    Müller, J; Clauss, M; Codron, D; Schulz, E; Hummel, J; Kircher, P; Hatt, J-M

    2015-06-01

    Dental diseases are among the most important reasons for presenting guinea pigs (Cavia porcellus) and other rodents to veterinary clinics, but the aetiopathology of this disease complex is unclear. Clinicians tend to believe that the ever-growing teeth of rabbits and rodents have a constant growth that needs to be worn down by the mastication of an appropriate diet. In this study, we tested the effect of four different pelleted diets of increasing abrasiveness [due to both internal (phytoliths) and external abrasives (sand)] or whole grass hay fed for 2 weeks each in random order to 16 guinea pigs on incisor growth and wear, and tooth length of incisors and cheek teeth. There was a positive correlation between wear and growth of incisors. Tooth lengths depended both on internal and external abrasives, but only upper incisors were additionally affected by the feeding of whole hay. Diet effects were most prominent in anterior cheek teeth, in particular M1 and m1. Cheek tooth angle did not become shallower with decreasing diet abrasiveness, suggesting that a lack of dietary abrasiveness does not cause the typical 'bridge formation' of anterior cheek teeth frequently observed in guinea pigs. The findings suggest that other factors than diet abrasiveness, such as mineral imbalances and in particular hereditary malocclusion, are more likely causes for dental problems observed in this species. Journal of Animal Physiology and Animal Nutrition © 2014 Blackwell Verlag GmbH.

  3. Machining human dentin by abrasive water jet drilling.

    Science.gov (United States)

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin.

  4. Controlled toothbrush abrasion of softened human enamel.

    Science.gov (United States)

    Voronets, J; Jaeggi, T; Buergin, W; Lussi, A

    2008-01-01

    The aim of this in vitro study was to compare toothbrush abrasion of softened enamel after brushing with two (soft and hard) toothbrushes. One hundred and fifty-six human enamel specimens were indented with a Knoop diamond. Salivary pellicle was formed in vitro over a period of 3 h. Erosive lesions were produced by means of 1% citric acid. A force-measuring device allowed a controlled toothbrushing force of 1.5 N. The specimens were brushed either in toothpaste slurry or with toothpaste in artificial saliva for 15 s. Enamel loss was calculated from the change in indentation depth of the same indent before and after abrasion. Mean surface losses (95% CI) were recorded in ten treatment groups: (1) soft toothbrush only [28 (17-39) nm]; (2) hard toothbrush only [25 (16-34) nm]; (3) soft toothbrush in Sensodyne MultiCare slurry [46 (27-65) nm]; (4) hard toothbrush in Sensodyne MultiCare slurry [45 (24-66) nm]; (5) soft toothbrush in Colgate sensation white slurry [71 (55-87) nm]; (6) hard toothbrush in Colgate sensation white slurry [85 (60-110) nm]; (7) soft toothbrush with Sensodyne MultiCare [48 (39-57) nm]; (8) hard toothbrush with Sensodyne MultiCare [40 (29-51) nm]; (9) soft toothbrush with Colgate sensation white [51 (37-65) nm]; (10) hard toothbrush with Colgate sensation white [52 (36-68) nm]. Neither soft nor hard toothbrushes produced significantly different toothbrush abrasion of softened human enamel in this model (p > 0.05). Copyright 2008 S. Karger AG, Basel.

  5. Abrasive water jet: a complementary tool

    Directory of Open Access Journals (Sweden)

    Duarte, J. P.

    1998-04-01

    Full Text Available The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries.

    O jacto de água abrasivo é uma poderosa ferramenta de corte, tendo como principais vantagens a ausência de processo térmico e permitir o corte de elevadas espessuras. Comparativamente com o laser o jacto de água abrasivo permite cortar uma maior gama de espessuras, e uma maior diversidade de materiais: rochas ornamentais, metais, polimeros, compósitos, madeiras, vidro e cerâmicos. A aplicação desta tecnologia tem sofrido um crescimento acentuado, existindo aplicações de sucesso nos mais variados sectores industriáis como a indústria automóvel, aeroespacial, têxtil, metalomecânica e rochas ornamentáis. Esta comunição pretende apresentar o corte por jacto de agua abrasivo como uma ferramenta de corte complementar ao corte por laser, apresentando as suas vantagens documentadas através de alguns exemplos de peças executadas para as diferentes indústrias.

  6. Abrasion Behavior of High Manganese Steel under Low Impact Energy and Corrosive Conditions

    Directory of Open Access Journals (Sweden)

    Du Xiaodong

    2009-01-01

    Full Text Available The abrasion behavior of high manganese steel is investigated under three levels of impact energy in acid-ironstone slurry. The wear test was carried out by an MLDF-10 tester with impact energy of 0.7 J, 1.2 J, and 1.7 J. The impact abrasion property of high manganese steel in corrosive condition was compared according to the wear mass loss curves. The wear mechanism was analysed by the SEM analysis of the worn surface and the optical metallographic analysis of the vertical section to the wear surface. The results show that the impact energy has a great effect on the impact corrosion and abrasion properties of it. Its abrasion mechanism in corrosive condition is mainly microplough and breakage of plastic deformed ridges and wedges under the impact energy of 0.7 J. It is mainly the spelling of plastic deformed ridges and wedges under 1.2 J and the spalling of the work-hardening layer under 1.7 J after a long time testing.

  7. [Temperature measurements during abrasive water jet osteotomy].

    Science.gov (United States)

    Schmolke, S; Pude, F; Kirsch, L; Honl, M; Schwieger, K; Krömer, S

    2004-01-01

    Working on bone is a major aspect of orthopaedic surgery. Despite its well-known appreciable thermal effects on the edges of the bone cut, the oscillating bone saw blade the oscillating saw remains the standard instrument both for cutting long bones and creating a bed for an endoprosthesis. The application of abrasive water jets offers the possibility of achieving an extremely precise curved cut in bone with no accompanying thermal effect. The thermographically measured absolute temperature increase at the cut edges seen with the water jet was 13 K maximum. The small process forces permit the application in automated handling systems.

  8. Diamond-Fluoroplastic Composites for Abrasive Tools

    Science.gov (United States)

    Adrianova, O. A.; Kirillin, A. D.; Chersky, I. N.

    2001-07-01

    Composite materials based on polytetrafluoroethylene (PTFE) and natural technical diamond powders from Yakutia diamond deposits are developed. It is shown that the compositions based on PTFE and a technical diamond powder at a content of up to 60 wt.%, due to their good physicomechanical characteristics, low friction coefficient, and good wetting of diamond particles by polymer, make is possible to create abrasive tools for polishing and grinding hard metals and semiprecious and precious stones with high serviceability and operational life combined with a considerable increase in the quality of treated surfaces and operational stability of the tools. It is found that PTFE, being a more elastic and softer matrix than the traditional ones, exhibits a self-sharpening effect of diamond grains upon grinding hard surfaces, when the grains go deep into the elastic matrix, the matrix wears out, and the working part of the tool becomes enriched with the diamond powder. These conclusions are confirmed by electron microscopic investigations. It is shown that the introduction of ultradisperse fillings (up to 2 wt.%) into such compositions allows us to improve the characteristics of abrasive tools considerably, especially for grinding hard semiprecious stones. The physicomechanical and frictional characteristics of the compositions and specific examples of their application in the jewelry industry and in stone working are discussed.

  9. Ultrasonic Abrasion: An Alternative for Cavity Preparation

    Directory of Open Access Journals (Sweden)

    Áurea Simone Barrôso VIEIRA

    2007-05-01

    Full Text Available Introduction: Restorative dentistry aims to repair damages caused by caries disease. Along the years, researchers have developed effective and less invasive methods with the goal of preserving the teeth from caries destruction. Therefore, the improvement of scientific knowledge, auxiliary diagnostic systems, dental materials, and new instruments has changed the approaches and treatments in this field. In addition to conservative removal of carious tissue, patient’s comfort has also become a concern in modern dentistry.Purpose: Considering that ultrasonic abrasion has attracted great interest of dental professionals, this article discusses an alternative technique for cavity preparation by literature review, addressing its indications, contra-indications, advantages and limitations compared to the conventional high-speed method.Conclusion: There are not many studies on this subject. The available studies have demonstrated several qualities of the ultrasonic abrasion system, but some aspects remain unclear. Therefore, it is important to highlight that laboratorial and clinical studies in primary/permanent teeth should be conducted to elucidate questionable issues, such as time of cavity preparation, topography, presence of smear layer and microleakage, in order to offer safety to the extensive use of this new technology for both the professional and the patient. In this context, the dentist should always be attentive to innovations referring to minimally invasive techniques.

  10. Chemical Abrasion Applied to LA-ICP-MS U–Pb Zircon Geochronology

    Directory of Open Access Journals (Sweden)

    Quentin G. Crowley

    2014-06-01

    Full Text Available Zircon (ZrSiO4 is the most commonly used mineral in U–Pb geochronology. Although it has proven to be a robust chronometer, it can suffer from Pb-loss or elevated common Pb, both of which impede precision and accuracy of age determinations. Chemical abrasion of zircon involves thermal annealing followed by relatively low temperature partial dissolution in HF acid. It was specifically developed to minimize or eliminate the effects of Pb-loss prior to analysis using Thermal Ionization Mass Spectrometry (TIMS. Here we test the application of chemical abrasion to Laser Ablation Inductively Coupled Plasma Mass Spectrometry (LA-ICP-MS by analyzing zircons from both untreated and chemically abraded samples. Rates of ablation for high alpha-dose non-treated zircons are up to 25% faster than chemically abraded equivalents. Ablation of 91500 zircon reference material demonstrates a ca. 3% greater down-hole fractionation of 206Pb/238U for non-treated zircons. These disparities necessitate using chemical abrasion for both primary reference material and unknowns to avoid applying an incorrect laser induced fractionation correction. All treated samples display a marked increase in the degree of concordance and/or lowering of common Pb, thereby illustrating the effectiveness of chemical abrasion to LA-ICP-MS U–Pb zircon geochronology.

  11. Soybean seedlings tolerate abrasion from air-propelled grit

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean production in organic systems. Air-propelled abrasive grit is one such tool that performs well for in-row weed control in corn, but crop safety in soybean is unknown. We examined responses to abrasion by corn-cob grit of soybean seedlings a...

  12. A Finite Element Approach to Modeling Abrasive Wear Modes

    NARCIS (Netherlands)

    Woldman, M.; Heide, van der E.; Tinga, T.; Masen, M.A.

    2016-01-01

    Machine components operating in sandy environments will wear because of the abrasive interaction with sand particles. In this work, a method is derived to predict the amount of wear caused by such abrasive action, in order to improve the maintenance concept of the components. A finite element model

  13. Selected Plastics Wear Resistance to Bonded Abrasive Particles Compared to Some Ferrous Materials

    Directory of Open Access Journals (Sweden)

    Milan Brožek

    2015-01-01

    Full Text Available Plastics are macromolecular materials without we cannot imagine any branch of human activity with. Plastics have unique properties, often very different from metals. At the choice of the concrete plastic for the concrete application it is necessary to evaluate its mechanical, physical, chemical and technological properties. In last years producers offer also plastics for production of parts exposed to different types of wear. In the contribution the results of wear resistance studying of 10 types of plastics (PTFE, PVC, POM-C, PC, PETP, PEEK, PA66, PP, PA6E and PE-UHMW of one producer are published and compared with test results of four different Fe alloys (grey iron, structural steel, cast steel wear resistant and high-speed steel. The laboratory tests were carried out using the pin-on-disk machine with abrasive cloth (according to ČSN 01 5084, when the abrasive clothes of three different grits (240, 120 and 60 were used. It corresponds to the average abrasive grain sizes of 44.5 µm, 115.5 µm and 275 µm. During the test the test sample was pressed to the abrasive cloth by the pressure of 0.1 MPa. The wear intensity was assessed by the volume, weight and length losses of tested samples. The technical-economical evaluation was the part of the carried out tests. It was univocally proved that at the intensive abrasive wear using the abrasive cloth the best results shows the High-Speed Steel HSS Poldi Radeco 19 810 according to ČSN 41 9810, although its price is relatively high. Other tested Fe alloys, namely grey iron according to ČSN 42 2415, structural steel 11 373 according to ČSN 41 1373 and wear resistant cast steel VPH 6 showed also very favourable properties at the material low price. In comparison with Fe alloys the wear of all plastics was considerably higher and the plastics were considerably more expensive.

  14. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  15. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    OpenAIRE

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  16. Mars rover rock abrasion tool performance enhanced by ultrasonic technology.

    Science.gov (United States)

    Macartney, A.; Li, X.; Harkness, P.

    2016-12-01

    The Mars exploration Athena science goal is to explore areas where water may have been present on the early surface of Mars, and investigate the palaeo-environmental conditions of these areas in relation to the existence of life. The Rock Abrasion Tool (RAT) designed by Honeybee Robotics has been one of four key Athena science payload instruments mounted on the mechanical arm of the Spirit, Opportunity and Curiosity Mars Exploration Rovers. Exposed rock surfaces weather and chemically alter over time. Although such weathered rock can present geological interest in itself, there is a limit to what can be learned. If the geological history of a landing site is to be constructed, then it is important to analyse the unweathered rock interior as clearly as possible. The rock abrasion tool's role is to substitute for a geologist's hammer, removing the weathered and chemically altered outer surface of rocks in order to view the pristine interior. The RAT uses a diamond resin standard common grinding technique, producing a 5mm depth grind with a relatively high surface roughness, achieved over a number of hours per grind and consumes approximately 11 watts of energy. This study assesses the benefits of using ultrasonic assisted grinding to improve surface smoothness. A prototype Micro-Optic UltraSonic Exfoliator (MOUSE) is tested on a range of rock types and demonstrates a number of advantages over the RAT. In addition to a smoother grind finish, these advantages include a lower rate of tool tip wear when using a tungsten carbide tip as opposed to diamond resin, less moving parts, a grind speed of minutes instead of hours, and a power consumption of only 1-5 Watts.

  17. A review of the methods to evaluate the level of dentifrice abrasiveness; Uma revisao de metodos para avaliacao do grau de abrasao dos dentifricios

    Energy Technology Data Exchange (ETDEWEB)

    Zoppe, Carla C.C.; Saiki, Mitiko; Vasconcellos, Marina B.A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1995-12-31

    The purpose of this work is to review briefly the methods to evaluate the dentifrice abrasiveness, including weight loss technique, surface profile method, laser diffusometric, electron microscopy and radiometric method. The comparison is made between the tests in vivo and in vitro used to determine dentifrice abrasiveness. Dentifrice abrasiveness results obtained by using the radiometric method and two standard reference materials calcium pyrophosphate and carbon are presented. The factors which affect the precision of these results are also discussed. (author). 16 refs., 2 tabs.

  18. Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

    Directory of Open Access Journals (Sweden)

    William PRINCE

    2007-01-01

    Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

  19. The effect of abrasive blasting on the strength of a joint between dental porcelain and metal base.

    Science.gov (United States)

    Pietnicki, Krzysztof; Wołowiec, Emilia; Klimek, Leszek

    2014-01-01

    This paper presents the effect of selected parameters of abrasive blasting on the strength of a joint between dental porcelain and metal base. Experiments were conducted for different grain sizes of abrasive material and different blasting angles, with a constant blasting pressure. InLine dental porcelain was fused on samples of cobalt-chromium alloy following abrasive blasting; they were subsequently subjected to shearing forces on a testing machine. The fractures were observed under an electron scanning microscope in order to determine the character and course of fracturing. Strength tests showed that the grain size of abrasive material was a parameter with the greatest effect on the strength. The best effects were achieved for samples subjected to abrasive blasting with material with grain size of 110 μm. No statistically significant differences were found for the strength of samples worked at different angles. The results of the fractographic examinations have shown that in all the samples, fracturing occurred mainly along the porcelain-metal boundary, with few cases of fracturing through porcelain.

  20. Effect of Bioactive Glass air Abrasion on Shear Bond Strength of Two Adhesive Resins to Decalcified Enamel

    Science.gov (United States)

    Eshghi, Alireza; Khoroushi, Maryam; Rezvani, Alireza

    2014-01-01

    Objective: Bioactive glass air abrasion is a conservative technique to remove initial decalcified tissue and caries. This study examined the shear bond strength of composite resin to sound and decalcified enamel air-abraded by bioactive glass (BAG) or alumina using etch-and-rinse and self-etch adhesives. Materials and Methods: Forty-eight permanent molars were root-amputated and sectioned mesiodistally. The obtained 96 specimens were mounted in acrylic resin; the buccal and lingual surfaces remained exposed. A demineralizing solution was used to decalcify half the specimens. Both sound and decalcified specimens were divided into two groups of alumina and bioactive glass air abrasion. In each group, the specimens were subdivided into two subgroups of Clearfil SE Bond or OptiBond FL adhesives (n=12). Composite resin cylinders were bonded on enamel surfaces cured and underwent thermocycling. The specimens were tested for shear bond strength. Data were analyzed using SPSS 16.0 and three-way ANOVA (α=0.05). Similar to the experimental groups, the enamel surface of one specimen underwent SEM evaluation. Results: No significant differences were observed in composite resin bond strength subsequent to alumina or bioactive glass air abrasion preparation techniques (P=0.987). There were no statistically significant differences between the bond strength of etch-and-rinse and self-etch adhesive groups (P=1). Also, decalcified or intact enamel groups had no significant difference (P=0.918). However, SEM analysis showed much less enamel irregularities with BAG air abrasion compared to alumina air abrasion. Conclusion: Under the limitations of this study, preparation of both intact and decalcified enamel surfaces with bioactive glass air abrasion results in similar bond strength of composite resin in comparison with alumina air abrasion using etch-&-rinse or self-etch adhesives. PMID:25628694

  1. Effect of Bioactive Glass air Abrasion on Shear Bond Strength of Two Adhesive Resins to Decalcified Enamel.

    Directory of Open Access Journals (Sweden)

    Alireza Eshghi

    2014-12-01

    Full Text Available Bioactive glass air abrasion is a conservative technique to remove initial decalcified tissue and caries. This study examined the shear bond strength of composite resin to sound and decalcified enamel air-abraded by bioactive glass (BAG or alumina using etch-and-rinse and self-etch adhesives.Forty-eight permanent molars were root-amputated and sectioned mesiodistally. The obtained 96 specimens were mounted in acrylic resin; the buccal and lingual surfaces remained exposed. A demineralizing solution was used to decalcify half the specimens. Both sound and decalcified specimens were divided into two groups of alumina and bioactive glass air abrasion. In each group, the specimens were subdivided into two subgroups of Clearfil SE Bond or OptiBond FL adhesives (n=12. Composite resin cylinders were bonded on enamel surfaces cured and underwent thermocycling. The specimens were tested for shear bond strength. Data were analyzed using SPSS 16.0 and three-way ANOVA (α=0.05. Similar to the experimental groups, the enamel surface of one specimen underwent SEM evaluation.No significant differences were observed in composite resin bond strength subsequent to alumina or bioactive glass air abrasion preparation techniques (P=0.987. There were no statistically significant differences between the bond strength of etch-and-rinse and self-etch adhesive groups (P=1. Also, decalcified or intact enamel groups had no significant difference (P=0.918. However, SEM analysis showed much less enamel irregularities with BAG air abrasion compared to alumina air abrasion.Under the limitations of this study, preparation of both intact and decalcified enamel surfaces with bioactive glass air abrasion results in similar bond strength of composite resin in comparison with alumina air abrasion using etch-&-rinse or self-etch adhesives.

  2. Hydro-abrasive erosion: Problems and solutions

    Science.gov (United States)

    Winkler, K.

    2014-03-01

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects.

  3. Influence of Shot Peening on Abrasion Wear in Real Conditions of Ni-Cu-Ausferritic Ductile Iron

    Directory of Open Access Journals (Sweden)

    Wieczorek A. N.

    2016-12-01

    Full Text Available The paper presents results of the wear tests of chain wheels made of austempered ductile iron with various content of residual austenite. The aim of this study was to demonstrate the impact of the dynamic surface treatment (shot peening on wear properties of surface layers of the chain wheels tested that were subjected to the action of quartz abrasive. Apart from determining the value of the abrasive wear, examinations of the magnetic phase content in the microstructure were carried out and plots of hardness of the surface layer as a function of the distance from the surface and microstructure of the materials were prepared. Based on the results, the following was found: an increase in the abrasive wear and a reduction in the hardness of the surface layer of chain wheels subjected to shot peening, as well as reduction of susceptibility to negative action of the shot for cast irons with the structure of upper ausferrite.

  4. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    Science.gov (United States)

    Miyoshi, Kazuhisa

    1987-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  5. Using of abrasive water jet for measurement of residual stress in railway wheels

    OpenAIRE

    Hlaváček, P. (Petr); Brumek, J.; Horsák, L.

    2012-01-01

    The paper provides a general introduction to methods of measurement of residual stresses on railway wheels. Determination of residual stress distribution is necessary for the prediction of wheel service life and possible catastrophic failure. Therefore experimental section is devoted to residual stress measurement using strain gauges according to standard EN 13262 + A1. During measurement, several segments of tested wheel were cut by abrasive water jet to detect changes of residual stresses o...

  6. The impact of the bead width on the properties of the anti-abrasion surfacing weld

    Science.gov (United States)

    Beczkowski, Robert; Gucwa, Marek; Wróbel, Joanna; Kulawik, Adam

    2016-06-01

    This work presents the results of research on the anti-abrasion surfacing welds designated to operate under wear conditions. The main purpose of the work was to produce single-layer surface welds by means of semi-automatic hard-facing/surface welding with the use of filler material containing carbide precipitate and with the use of 10mm- and 20mm- wide beads. The samples were subject to visual and penetrant testing and to destructive testing in the form of macro and micro metallographic testing, hardness testing and bend testing with a view to determine the effect which the beads of various widths have on the analysed factors.

  7. [Dependence of the dentinal abrasion of human teeth on their microhardness].

    Science.gov (United States)

    Remizov, S M; Pruzhanskiĭ, L Iu

    1989-01-01

    The dentin resistance against abrasion was studied as related to its microhardness. Sections of 15 intact teeth were investigated (central upper incisors). Water suspensions (40% weight-to weight) of dicalcium phosphate (DCP, FRG; and DKF-1 and DKF-2, USSR) were used as abrasives. Dentin microhardness was measured with a PMT-3 device, and abrasion assessed with profilographic technique. Dentin abrasion was related to its microhardness and to the kind of abrasive used. Dentin abrasion increased as its microhardness decreased. DCF showed minimal abrasive effect, DKF-2 had maximal effect with DKF-1 keeping the intermediate position.

  8. An Investigation of Different Material on Abrasive Water jet Machine

    Directory of Open Access Journals (Sweden)

    Vaibhav.j.limbachiya

    2011-07-01

    Full Text Available Abrasive water jet machine (AWJM is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar, high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper investigation for three different materials like en8,acrylic and aluminum is carried out using Taguchi design of experiment method. Experiments are carried out using L25 Orthogonal array by varying Material traverse speed and abrasive mass flow rate for each material respectively. Anova carried out for identifies significant parameters.

  9. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  10. Anti-abrasive nanocoatings current and future applications

    CERN Document Server

    2015-01-01

    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  11. Abrasive Wear Performance of Aluminium Modified Epoxy-Glass Fiber Composites

    Science.gov (United States)

    Kamble, Vikram G.; Mishra, Punyapriya; Al Dabbas, Hassan A.; Panda, H. S.; Fernandez, Johnathan Bruce

    2015-07-01

    For a long time, Aluminum filled epoxies molds have been used in rapid tooling process. These molds are very economical when applied in manufacturing of low volume of plastic parts. To improve the thermal conductivity of the material, the metallic filler material is added to it and the glass fiber improves the wear resistance of the material. These two important parameters establish the life of composites. The present work reports on abrasive wear behavior of Aluminum modified epoxy and glass fiber composite with 5 wt.% and 10 wt.% of aluminum particles. Through pin on disc wear testing machine, we studied the wear behaviors of composites, and all these samples were fabricated by using hand layup process. Epoxy resin was used as matrix material which was reinforced with Glass fiber and Aluminum as filler. The composite with 5 wt.% and 10 wt.% of Al was cast with dimensions 100 × 100 × 6 mm. The specimens were machined to a size of 6 × 6 × 4 mm for abrasive testing. Abrasive tests were carried out for different grit paper sizes, i.e., 150, 320, 600 at different sliding distance, i.e., 20, 40, 60 m at different loads of 5, 10 and 15 N and at constant speed. The weight loss due to wear was calculated along with coefficient of friction. Hardness was found using Rockwell hardness machine. The SEM morphology of the worn out surface wear was analyzed to understand the wear mechanism. Results showed that the addition of Aluminum particles was beneficial for low abrasive conditions.

  12. Computed tomography to quantify tooth abrasion

    Science.gov (United States)

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert

    2010-09-01

    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  13. Study on comprehensive properties of duplex austenitic surfacing alloys for impacting abrasion

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In this paper, comprehensive property crack resistance, work hardening and abrasion resistance of a series of double-phases austenitic alloys(FAW) has been studied by means of SEM, TEM and type MD-10 impacting wear test machine. FAW alloys are of middle chromium and low manganese, including Fe-Cr-Mo-C alloy,Fe-Cr-Mn-C alloy and Fe-Cr-Mn-Ni-C alloy, that are designed for working in condition of impacting abrasion resistance hardfacing.Study results show that the work hardening mechanism of FAW alloys are mainly deformation high dislocation density and dynamic carbide aging, the form of wearing is plastic chisel cutting. Adjusting the amount of carbon, nickel, manganese and other elements in austenitic phase area, the FAW alloy could fit different engineering conditions of high impacting, high temperature and so on.

  14. Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method

    Energy Technology Data Exchange (ETDEWEB)

    Guer, Ali Kaya [Firat Univ., Elazig (Turkey). Dept. of Metallurgy and Materials; Kaya, Sinan [Firat Univ., Elazig (Turkey). Faculty of Technology

    2017-06-01

    In this study, FeCrC, SiC and B{sub 4}C powders were alloyed on the surface of AISI 430 ferritic stainless steel by plasma arc welding. The mass losses of the abrasive wear of the AISI 430 substrate were examined under the loads of 6, 10 and 16 N and in the distances of 10, 20 and 30 m by using Taguchi design method. The results of abrasive wear test were optimized by the minimum optimal control characteristics of the Taguchi procedure and the results were analyzed by using graphical methods. The Taguchi procedure is an important approach to achieve high quality without increasing the cost during the optimization of process parameters. The orthogonal planes of maximum effects of the controllable process parameters and minimum effects of uncontrollable process parameters were employed in the Taguchi method.

  15. A New Method for Descaling Wool Fibres by Nano Abrasive Calcium Carbonate Particles in Ultrasonic Bath

    Directory of Open Access Journals (Sweden)

    Ali rezaghasemi

    2016-08-01

    Full Text Available Up to now, the most conventional methods for descaling of wool fibre are based on chemical degradation and resin covering of scales or a combination of them. These methods are producing wastewater and can cover physical properties of the fibres beside scales orderly. In this study, a new and clean method is developed on the basis of abrasion effect of calcium carbonate Nano particles (CCNP in an ultrasonic bath. Woolen Samples (fibre and yarn were sonicated with different levels of CCNP. Tensile properties of the yarns, directional friction effect of the fibres and scanning electron microscope images of the fibres were studied. Test results showed that sonicated Nano treatment of woolyarn reduced its tenacity, extension and work of rupture and increased its coefficient of friction. Scanning electron microscope images of fibres and measurement of fibres directional displacement confirmed descaling of Nano abrasive treated wool samples in comparison to the raw wool.

  16. Study of abrasive wear rate of silicon using n-alcohols

    Science.gov (United States)

    Danyluk, S.

    1982-01-01

    The work carried out at the University of Illinois at Chicago for the Flat-Plate Solar Array Project under contract No. 956053 is summarized. The abrasion wear rate of silicon in a number of fluid environments and the parameters that influence the surface mechanical properties of silicon were determined. Three tests were carried out in this study: circular and linear multiple-scratch test, microhardness test and a three-point bend test. The pertinent parameters such as effect of surface orientation, dopant and fluid properties were sorted. A brief review and critique of previous work is presented.

  17. Wear characteristics of second-phase-reinforced sol-gel corundum abrasives

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, Joachim [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany)]. E-mail: mayer@gfe.rwth-aachen.de; Engelhorn, Robert [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany); Bot, Rosemarie [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany); Weirich, Thomas [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany); Herwartz, Cleo [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany); Klocke, Fritz [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany)

    2006-08-15

    The use of sol-gel technologies makes it possible to manufacture new corundum-based abrasives with superior performance in terms of grinding processes. The aim of the present work is to reveal the detailed wear mechanisms on a nanometre scale and relate them to the particular microstructure of these new materials. A commercial sol-gel corundum (Cubitron 321{sup TM}) was used. In the grinding experiments, wheels consisting of four different mixtures with 0%, 30%, 50% and 100% of sol-gel corundum were used to machine a tool steel (100Cr6V) by plane grinding. Changes to the contact zone were studied after controlled abrasion experiments on hard steel substrates using a pin-on-wheel tribometer, in single grit scratch tests and after tests of resistance to heat shock. Cross-sections through contact areas of a sol-gel grain were prepared using a focused ion beam workstation and investigated using conventional and analytical transmission electron microscopy. The results indicate that the combined effect of controlled propagation of subsurface shear cracks and plastic deformation leads to the formation of flat contact zones. On these contact zones, a nanocrystalline FeO debris layer adheres to the alumina. The results of our investigations were verified in grinding experiments and give insight into the physical reasons of the superior tribological properties of the sol-gel corundum abrasives.

  18. Effect of Pearlite Interlamellar Spacing on Predominant Abrasive Wear Mechanism of Fully Pearlitic Steel

    Institute of Scientific and Technical Information of China (English)

    J.Ahmadi; M.Monirvaghefi; M.Salehi; B.Niroumand

    2004-01-01

    The aim of this investigation was the determination of the predominant wear mechanism an three-body abrasion of fully pearlitic low ahoy steel. Furthermore. the effect of pearlite interlamellar spacing on wear behavior was investigated, For this purpase, the samples were subjected to the different heat treating to artainthg different interlamellar spacing. Mechanical properties such as hardness, yield strength, tensile strength, elongation, and impact toughness were evaluated. Three body abrasion tests were conducted under ASTM standard condition using a rubber wheel abrasion test apparatus. Abraded surface and wear debris were investigated by light optical microscopy and scanning electron microscopy. The results showed that wear resistance of fully pearlitic steel depended to pearlite interlamellar spacing the and lower spacing has the greater wear realstance, so it may be due to subsurface work hardening and interlamellar spacing and cernentite in fine and/or coarse pearlite, thai influence on surface destruction during wear. Although during wear process the several mechanisms play roles, but study of surface and debris shows that with decreasing interlamellar spacing, the predominant mechanism wear changed front ploughing to cuttthg mode.

  19. Effect of Pearlite Interlamellar Spacing on Predominant Abrasive Wear Mechanism of Fully Pearlitic Steel

    Institute of Scientific and Technical Information of China (English)

    J. Ahmadi; M. Monirvaghefi; M. Salehi; B. Niroumand

    2004-01-01

    The aim of this investigation was the determination of the predominant wear mechanism on three-body abrasion of fully pearlitic low alloy steel. Furthermore, the effect of pearlite interlamellar spacing on wear behavior was investigated.For this purpose, the samples were subjected to the different heat treating to attaining different interlamellar spacing.Mechanical properties such as hardness, yield strength, tensile strength, elongation, and impact toughness were evaluated.Three body abrasion tests were conducted under ASTM standard condition using a rubber wheel abrasion test apparatus.Abraded surface and wear debris were investigated by light optical microscopy and scanning electron microscopy.The results showed that wear resistance of fully pearlitic steel depended to pearlite interlamellar spacing the and lower spacing has the greater wear resistance, so it may be due to subsurface work hardening and interlamellar spacing and cementite in fine and/or coarse pearlite, that influence on surface destruction during wear. Although during wear process the several mechanisms play roles, but study of surface and debris shows that with decreasing interlamellar spacing, the predominant mechanism wear changed from ploughing to cutting mode.

  20. Coupling behavior between adhesive and abrasive wear mechanism of aero-hydraulic spool valves

    Institute of Scientific and Technical Information of China (English)

    Chen Yunxia; Gong Wenjun; Kang Rui

    2016-01-01

    Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Firstly, the experiment for wear mechanism verification proved that adhesive wear and abrasive wear did coexist during the working process of spool valves. Sec-ondly coupling behavior of each wear mechanism was characterized by analyzing actual time-variation of model parameters during wear evolution process. Meanwhile, Archard model and three-body abrasive wear model were utilized for adhesive wear and abrasive wear, respectively. Furthermore, their coupling wear model was established by calculating the actual wear volume. Finally, from the result of formal test, all the required parameters for our model were obtained. The relative error between model prediction and data of pre-test was also presented to verify the accuracy of model, which demonstrated that our model was useful for providing accurate prediction of spool valve’s wear life.

  1. Correlating field and laboratory rates of particle abrasion, Rio Medio, Sangre de Cristo Mountains, New Mexico

    Science.gov (United States)

    Polito, P. J.; Sklar, L. S.

    2006-12-01

    as lithologic composition for 100 clasts at each location. To better characterize the size distribution of poorly represented lithologies we also measured every grain we could find of these minority lithologies within a one square meter area on adjacent bar top surfaces. At each sampling site we also measured channel gradient, and bank-full width and depth. We collected gravel samples for laboratory tumbling experiments and larger bedrock blocks from which we extracted cores for the Brazilian tensile splitting strength test. Preliminary results show very rapid fining of the weak sedimentary rocks downstream of the fault, much less rapid fining of the quartzite and a net downstream coarsening of the granitic sediments, which dominate the bed in the downstream end of the study reach. This enigmatic downstream coarsening may be a legacy of Pliestocene glaciation, which is evident in the landscape upstream of the fault. Outburst floods or debris flows from upstream moraines may have delivered large quantities of coarse sediments to downstream reaches, which are now relatively immobile. Despite these complications, the Rio Medio site may yet provide sufficient information to test our proposed method for scaling laboratory particle abrasion rates to the field.

  2. Effect of sodium bicarbonate air abrasive polishing on resistance to sliding during tooth alignment and leveling: An in vitro study

    Directory of Open Access Journals (Sweden)

    Jorge C. B. L. Filho

    2012-01-01

    Full Text Available Objective: The aim of this in vitro study was to evaluate the Resistance to Sliding (RS provided by metallic brackets and 3 types of orthodontic wires (TMA, SS and NiTi, before and after the use of sodium bicarbonate airborne particle abrasion, in an experimental model with 3 non leveled brackets. Materials and Methods: The bicarbonate airborne abrasion was applied perpendicularly to the bracket slots at a distance of 2 mm, for 5 seconds (T2 and 10 seconds (T3 on each bracket slot. In a universal testing machine, the wires were pulled through a set of 3 non leveled brackets at a cross head speed of 50 mm/min for a distance of 10 mm, and static and kinetic friction readings were registered at T1 (no airborne abrasion, T2 and T3. Results: For all tested wires, a significant RS increase between T1 and T3 (P<0.001 was seen. For SS and TMA wires, there was a statistically significant RS increase between T1 and T2 (P<0.001. Between T2 and T3, RS increase was significant for TMA (P<0.001 and NiTiwires (P<0.05. Conclusions: Sodium bicarbonate air abrasive polishing during orthodontic treatment is not recommended, once this procedure promoted a significant RS increase between the metallic brackets and all the three types of wires tested.

  3. Wear Characterization of Cemented Carbides (WC–CoNi Processed by Laser Surface Texturing under Abrasive Machining Conditions

    Directory of Open Access Journals (Sweden)

    Shiqi Fang

    2017-06-01

    Full Text Available Cemented carbides are outstanding engineering materials widely used in quite demanding material removal applications. In this study, laser surface texturing is implemented for enhancing, at the surface level, the intrinsic bulk-like tribological performance of these materials. In this regard, hexagonal pyramids patterned on the cutting surface of a tungsten cemented carbide grade (WC–CoNi have been successfully introduced by means of laser surface texturing. It simulates the surface topography of conventional honing stones for abrasive application. The laser-produced structure has been tested under abrasive machining conditions with full lubrication. Wear of the structure has been characterized and compared, before and after the abrasive machining test, in terms of changes in geometry aspect and surface integrity. It is found that surface roughness of the machined workpiece was improved by the laser-produced structure. Wear characterization shows that laser treatment did not induce any significant damage to the cemented carbide. During the abrasive machining test, the structure exhibited a high wear resistance. Damage features were only discerned at the contacting surface, whereas geometrical shape of pyramids remained unchanged.

  4. Portable mixed abrasive water jet equipment for rescue in high gas mine shaft

    Institute of Scientific and Technical Information of China (English)

    ZENG Rui; DU Chang-long; XU Rui; ZHAO Jing

    2011-01-01

    In order to rescue a trapped miner and clean out roadways quickly in a high gas mine shaft after a mining mishap, a special portable cold-cutting equipment is needed, the main technology parameters were calculated according to the advanced cold-cutting technology of high pressure abrasive water jet and the portable mixed abrasive water jet equipment (PAWE) was designed to meet the needs of emergency rescue in high gas mine shafts. Tested the PAWE in a high gas environment, and the result shows that the maximum cutting depth of solid iron pipe is 18 mm and the recoilforce of the sprayer is 28.9 N under the conditions that actual cutting pressure is 29 MPa, starting target distance is 10 mm, cutting speed is 180 mm/min and concentration of abrasive is 32%. The course of the experiment in the high gas environment was smooth and continuous, without any explosion. The PAWE is easy to move and operate, but the nozzle which was worn badly in the sprayer should be changed every 8 minutes.

  5. Mechanical and Abrasive Wear Properties of Anodic Oxide Layers Formed on Aluminium

    Institute of Scientific and Technical Information of China (English)

    W.Bensalah; K.Elleuch; M.Feki; M.Wery; H.F.Ayedi

    2009-01-01

    Aluminium oxide coatings were formed on aluminium substrates in oxalic acid-sulphuric acid bath. Abrasion tests of the obtained anodic layers were carried out on a pin-on-disc machine in accordance with the ISO/DP 825 specifications. The Vickers microhardness, D (HV0.2). and the abrasion weight loss, Wa (mg) were measured. Influence of oxalic acid concentration (Cox), bath temperature (T) and anodic current density (J) on D and Wa has been examined, and the sulphuric acid concentration (Caul) was maintained at 160 g.L-1. It was found that high microhardness and abrasive wear resistance of oxide layers were produced under low temperatures and high current densities with the addition of oxalic acid. The morphology and the composition of the anodic oxide layer were examined by scanning electron microscopy (SEM), atomic force microscopy (AFM), optical microscopy and glow-discharge optical emission spectroscopy (GDOES). It was found that the chemistry of the anodizing electrolyte, temperature, and current density are the controlling factors of the mechanical properties of the anodic oxide layer.

  6. Microstructure and Abrasive Wear Performance of Ni-Wc Composite Microwave Clad

    Science.gov (United States)

    Bansal, Amit; Zafar, Sunny; Sharma, Apurbba Kumar

    2015-10-01

    In the present work, Ni-WC powder was deposited on mild steel substrate to develop clads through microwave hybrid heating technique. The cladding trials were carried out in an industrial microwave applicator at 1.1 kW for 540 s. The Ni-WC composite clads were characterized for microstructure and abrasive wear performance through combination of x-ray diffraction, electron and optical microscopy, microhardness, and wear tests. Phase analysis of the Ni-WC clad indicated the presence of stable carbides such as WC, W2C, Ni2W4C, and Fe6W6C. The microstructure study of the clad layer revealed the presence of a uniformly distributed interlocked WC-based reinforcement embedded in the Ni-based matrix. The average Vicker's microhardness in the clad layer was observed to be 1028 ± 90 HV, which was approximately three times the microhardness of the substrate. Abrasive wear resistance of the microwave clads was superior to the MS substrate. Abrasion was the main wear mechanism in the Ni-WC clads and the substrate samples. However, the presence of WC-based reinforcement in the composite clads reduced microcutting, resulting in enhanced wear resistance.

  7. Rock Cutting Depth Model Based on Kinetic Energy of Abrasive Waterjet

    Science.gov (United States)

    Oh, Tae-Min; Cho, Gye-Chun

    2016-03-01

    Abrasive waterjets are widely used in the fields of civil and mechanical engineering for cutting a great variety of hard materials including rocks, metals, and other materials. Cutting depth is an important index to estimate operating time and cost, but it is very difficult to predict because there are a number of influential variables (e.g., energy, geometry, material, and nozzle system parameters). In this study, the cutting depth is correlated to the maximum kinetic energy expressed in terms of energy (i.e., water pressure, water flow rate, abrasive feed rate, and traverse speed), geometry (i.e., standoff distance), material (i.e., α and β), and nozzle system parameters (i.e., nozzle size, shape, and jet diffusion level). The maximum kinetic energy cutting depth model is verified with experimental test data that are obtained using one type of hard granite specimen for various parameters. The results show a unique curve for a specific rock type in a power function between cutting depth and maximum kinetic energy. The cutting depth model developed here can be very useful for estimating the process time when cutting rock using an abrasive waterjet.

  8. Effects of hybrid composition of LCP and glass fibres on abrasive wear of reinforced LLDPE

    Indian Academy of Sciences (India)

    S A R Hashmi; Ajay Naik; Navin Chand

    2006-02-01

    The hybrid of liquid crystalline polymer (LCP) fibres and glass fibres (GF) provide a combination of modulus and toughness to semi-crystalline linear-low-density-polyethylene (LLDPE). LCP and GF fibres reinforced composites were studied using two-body abrasion tester under different applied loads. Two sets of fibre reinforced LLDPE, 10 and 20 vol%, were investigated. The contents of LCP and glass fibres were varied as 25, 50, 75 and 100 vol% of overall volume of fibres in LLDPE. The effect of replacing glass fibre with LCP fibre on wear is reported. Wear loss increased with the applied loads and glass fibre contents in LLDPE. The replacements of glass fibres with LCP fibres improved abrasive wear resistance of composite. The composite containing 20 vol% of glass fibres in LLDPE showed the specific wear rate nearly double to that of LCP fibre reinforced LLDPE. Incorporation of LCP fibre improved wear resistance of glass fibre reinforced LLDPE. Worn surfaces were studied using SEM. Glass fibres were broken in small debris and removed easily whereas LCP fibres yielded to fibrillation during abrasive action. The overall wear rate was governed by the composition and test conditions.

  9. Effects of different lasers and particle abrasion on surface characteristics of zirconia ceramics.

    Directory of Open Access Journals (Sweden)

    Sakineh Arami

    2014-04-01

    Full Text Available The aim of this study was to assess the surface of yttrium-stabilized tetragonal zirconia (Y-TZP after surface treatment with lasers and airborne-particle abrasion.First, 77 samples of presintered zirconia blocks measuring 10 × 10 × 2 mm were made, sintered and polished. Then, they were randomly divided into 11 groups (n=7 and received surface treatments namely, Er:YAG laser irradiation with output power of 1.5, 2 and 2.5 W, Nd:YAG laser with output power of 1.5, 2 and 2.5 W, CO2 laser with output power of 3, 4 and 5 W, AL2O3 airborne-particle abrasion (50μ and no treatment (controls. Following treatment, the parameters of surface roughness such as Ra, Rku and Rsk were evaluated using a digital profilometer and surface examination was done by SEM.According to ANOVA and Tukey's test, the mean surface roughness (Ra after Nd:YAG laser irradiation at 2 and 2.5 W was significantly higher than other groups. Roughness increased with increasing output power of Nd:YAG and CO2 lasers. Treated surfaces by Er:YAG laser and air abrasion showed similar surface roughness. SEM micrographs showed small microcracks in specimens irradiated with Nd:YAG and CO2 lasers.Nd:YAG laser created a rough surface on the zirconia ceramic with many microcracks; therefore, its use is not recommended. Air abrasion method can be used with Er:YAG laser irradiation for the treatment of zirconia ceramic.

  10. Effects of different lasers and particle abrasion on surface characteristics of zirconia ceramics.

    Science.gov (United States)

    Arami, Sakineh; Tabatabae, Masoume Hasani; Namdar, Seyedeh Fatemeh; Chiniforush, Nasim

    2014-03-01

    The aim of this study was to assess the surface of yttrium-stabilized tetragonal zirconia (Y-TZP) after surface treatment with lasers and airborne-particle abrasion. First, 77 samples of presintered zirconia blocks measuring 10 × 10 × 2 mm were made, sintered and polished. Then, they were randomly divided into 11 groups (n=7) and received surface treatments namely, Er:YAG laser irradiation with output power of 1.5, 2 and 2.5 W, Nd:YAG laser with output power of 1.5, 2 and 2.5 W, CO2 laser with output power of 3, 4 and 5 W, AL2O3 airborne-particle abrasion (50μ) and no treatment (controls). Following treatment, the parameters of surface roughness such as Ra, Rku and Rsk were evaluated using a digital profilometer and surface examination was done by SEM. According to ANOVA and Tukey's test, the mean surface roughness (Ra) after Nd:YAG laser irradiation at 2 and 2.5 W was significantly higher than other groups. Roughness increased with increasing output power of Nd:YAG and CO2 lasers. Treated surfaces by Er:YAG laser and air abrasion showed similar surface roughness. SEM micrographs showed small microcracks in specimens irradiated with Nd:YAG and CO2 lasers. Nd:YAG laser created a rough surface on the zirconia ceramic with many microcracks; therefore, its use is not recommended. Air abrasion method can be used with Er:YAG laser irradiation for the treatment of zirconia ceramic.

  11. Class III Restoration of Anterior Primary Teeth: In Vitro Retention Comparison of Conventional, Modified and Air-abrasion Treated Preparations

    Directory of Open Access Journals (Sweden)

    Naser Asl Aminabadi

    2014-06-01

    Full Text Available Background and aims. Anterior esthetic restoration is challenging in pediatric dentistry, due to limited durability and poor retention of the restoration.This study assessed the effect of air abrasion on tensile failure load of composite class III restorations using different preparation techniques. Materials and methods. 100 extracted human anterior primary teeth were divided, based on the preparation methods, into four groups each consisting of 25 subjects : conventional (A, labial surface bevel (B, conventional + air abrasion (C, and labial surface bevel + air abrasion (D. After restoring cavities, tensile failure load of samples was measured in Newton by Universal testing machine at a crosshead speed of 1 mm per minute. The data were analyzed by Kruskal-Wallis and Mann Whitney U tests using SPSS software. Results. There were statistically significant differences between groups A and C (P = 0.003, groups A and B (P < 0.001, groups A and D (P < 0.001, groups B and C (P = 0.028, groups B and D (P = 0.027, and also groups C and D (P < 0.001. Group D demonstrated the highest mean tensile failure load. Conclusion. Labial surface bevel treated by air abrasion showed significantly more retention of composite restoration.

  12. Class III Restoration of Anterior Primary Teeth: In Vitro Retention Comparison of Conventional, Modified and Air-abrasion Treated Preparations.

    Science.gov (United States)

    Asl Aminabadi, Naser; Najafpour, Ebrahim; Erfanparast, Leila; Samiei, Mohammad; Haghifar, Monireh; Sighari Deljavan, Alireza; Jamali, Zahra; Pournaghi Azar, Fatemeh; Shokravi, Marzieh

    2014-01-01

    Background and aims. Anterior esthetic restoration is challenging in pediatric dentistry, due to limited durability and poor retention of the restoration.This study assessed the effect of air abrasion on tensile failure load of composite class III restorations using different preparation techniques. Materials and methods. 100 extracted human anterior primary teeth were divided, based on the preparation methods, into four groups each consisting of 25 subjects : conventional (A), labial surface bevel (B), conventional + air abrasion (C), and labial surface bevel + air abrasion (D). After restoring cavities, tensile failure load of samples was measured in Newton by Universal testing machine at a crosshead speed of 1 mm per minute. The data were analyzed by Kruskal-Wallis and Mann Whitney U tests using SPSS software. Results. There were statistically significant differences between groups A and C (P = 0.003), groups A and B (P & 0.001), groups A and D (P & 0.001), groups B and C (P = 0.028), groups B and D (P = 0.027), and also groups C and D (P& 0.001). Group D demonstrated the highest mean tensile failure load. Conclusion. Labial surface bevel treated by air abrasion showed significantly more retention of composite restoration.

  13. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    Science.gov (United States)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  14. Minimal alterations on the enamel surface by micro-abrasion: in vitro roughness and wear assessments

    Directory of Open Access Journals (Sweden)

    Marcela Charantola Rodrigues

    2013-04-01

    Full Text Available Objective: To evaluate the in vitro changes on the enamel surface after a micro-abrasion treatment promoted by different products. Material and Methods: Fifty (50 fragments of bovine enamel (15 mm × 5 mm were randomly assigned to five groups (n=10 according to the product utilized: G1 (control= silicone polisher (TDV, G2= 37% phosphoric acid (3M/ESPE + pumice stone (SS White, G3= Micropol (DMC Equipment, G4= Opalustre (Ultradent and G5= Whiteness RM (FGM Dental Products. Roughness and wear were the responsible variables used to analyze these surfaces in four stages: baseline, 60 s and 120 s after the micro-abrasion and after polishing, using a Hommel Tester T1000 device. After the tests, a normal distribution of data was verified, with repeated ANOVA analyses (p≤0.05 which were used to compare each product in different stages. One-way ANOVA and Tukey tests were applied for individual comparisons between the products in each stage (p≤0.05. Results: Means and standard deviations of roughness and wear (µm after all the promoted stages were: G1=7.26(1.81/13.16(2.67, G2=2.02(0.62/37.44(3.33, G3=1.81(0.91/34.93(6.92, G4=1.92(0.29/38.42(0.65 and G5=1.98(0.53/33.45(2.66. At 60 seconds, all products tended to produce less surface roughness with a variable gradual decrease over time. After polishing, there were no statistically significant differences between the groups, except for G1. Independent of the product utilized, the enamel wear occurred after the micro-abrasion. Conclusions: In this in vitro study, enamel micro-abrasion presented itself as a conservative approach, regardless of the type of the paste compound utilized. These products promoted minor roughness alterations and minimal wear. The use of phosphoric acid and pumice stone showed similar results to commercial products for the micro-abrasion with regard to the surface roughness and wear.

  15. Assessment of the influence of vegetarian diet on the occurrence of erosive and abrasive cavities in hard tooth tissues.

    Science.gov (United States)

    Herman, Katarzyna; Czajczyńska-Waszkiewicz, Agnieszka; Kowalczyk-Zając, Małgorzata; Dobrzyński, Maciej

    2011-11-25

    The aim of the study was to determine the potential relation between vegetarian diet and tooth erosion and abrasion. The examination included 46 vegetarians and the same number in the control group. Clinical research was carried out in order to detect the presence of abrasive and erosive changes and the level of hygiene in oral cavities. The questionnaire survey concerned dietary and hygienic habits. Statistical analysis of the data was conducted with Chi-square test and Mann-Whitney U test. The relations between following a vegetarian diet and the occurrence of non-carious cavities was tested with models of logistic regression. Tooth erosion was present among 39.1% of vegetarians and 23.9% of controls, while abrasion appeared among 26.1% and 10.9%, respectively, and the differences were statistically insignificant. The distribution of the changes was similar in both groups. Among vegetarians, significantly more frequent consumption of sour products (predominantly raw vegetables and fruit and tomatoes) was observed. The level of oral hygiene and hygienic habits were similar in both groups. The analysis of statistical regression did not reveal any relations between following a vegetarian diet and the occurrence of tooth erosion and abrasion. The results did not reveal any direct influence of vegetarian diet on the occurrence of erosive and abrasive changes. However, in the vegetarian group, more frequent consumption of some sour products and more commonly used horizontal brushing method were observed, with a slightly higher occurrence of non-carious cavities. Further research is required to obtain unambiguous conclusions.

  16. Effect of fluoride varnish supplemented with sodium trimetaphosphate on enamel erosion and abrasion: an in situ/ex vivo study.

    Science.gov (United States)

    Moretto, M J; Delbem, A C B; Manarelli, M M; Pessan, J P; Martinhon, C C R

    2013-12-01

    To evaluate the effect of fluoride (F) varnishes supplemented or not with sodium trimetaphosphate (TMP) on enamel erosive wear followed or not by abrasion in situ. Ten volunteers were selected and randomly divided into four groups, according to the varnishes tested: placebo (no F or TMP), 5% NaF (positive control), 2.5% NaF and 2.5% NaF/5% TMP. Enamel blocks (n=4) were mounted in palatal devices and received an application of each test varnish, following a double-blind, crossover protocol. After 6h, varnishes were completely removed and the blocks were subjected to erosive challenges by ex vivo immersion in citric acid (5 min, 4×/dia, 5 days). Following, half of the blocks were subjected to abrasion by brushing with a placebo dentifrice slurry for 15s. Enamel wear (μm), surface hardness (SHf) and cross-sectional hardness (ΔKHN) were assessed after each experimental period. Results were analyzed by ANOVA, Student-Newman-Keuls's test and Pearson correlation coefficient (pfluoride varnish supplemented with TMP promoted significantly lower wear and ΔKHN when compared to the other groups after erosive challenges, followed or not by abrasion (pfluoride varnish supplemented with TMP promoted similar results to the 5% NaF product, being significantly higher than the remaining groups after erosive and erosive+abrasive challenges (p<0.05). TMP significantly enhanced the effects of F on enamel wear after erosive challenges, followed or not by abrasion. Copyright © 2013 Elsevier Ltd. All rights reserved.

  17. Comminution of Mica by Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai

    2003-01-01

    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  18. Abrasive wear and surface roughness of contemporary dental composite resin.

    Science.gov (United States)

    Han, Jian-min; Zhang, Hongyu; Choe, Hyo-Sun; Lin, Hong; Zheng, Gang; Hong, Guang

    2014-01-01

    The purpose of this study was to evaluate the abrasive wear and surface roughness of 20 currently available commercial dental composite resins, including nanofilled, supra-nanofilled, nanohybrid and microhybrid composite resins. The volume loss, maximum vertical loss, surface roughness (R(a)) and surface morphology [Scanning electron microscopy (SEM)] were determined after wear. The inorganic filler content was determined by thermogravimetric analysis. The result showed that the volume loss and vertical loss varied among the materials. The coefficients of determination (R(2)) of wear volume loss and filler content (wt%) was 0.283. SEM micrographs revealed nanofilled composites displayed a relatively uniform wear surfaces with nanoclusters protrusion, while the performance of nanohybrid composites varied. The abrasive wear resistance of contemporary dental composite resins is material-dependent and cannot be deduced from its category, filler loading and composite matrix; The abrasive wear resistance of some flowable composites is comparable to the universal/posterior composite resins.

  19. Effect of high-manganese cast steel strain hardening on the abrasion wear resistance in a mixture of SiC and water

    Directory of Open Access Journals (Sweden)

    Kalandyk B.

    2013-12-01

    Full Text Available The study attempts to determine the impact of the high-manganese cast steel strain hardening on its abrasion wear resistance in a mixture of SiC and water prepared in accordance with ASTM G75. For tests, the high-manganese cast steel containing 10.7, 17.9 and 20.02% Mn was selected. The results of microstructure examinations and abrasion wear resistance tests carried out on the material in non-hardened condition and after strain hardening with a force of 539.55kN were disclosed. Additionally, the surface of samples after a 16-hour cycle of abrasion tests was examined. Moreover, based on the obtained results, the effect of different contents of Mn in cast steel was studied, mainly in terms of its impact on the abrasion wear resistance. The results obtained on the tested materials were compared with the results obtained on the low-alloyed abrasion wear-resistant cast steel L35GSM.

  20. Surface Analysis of Metal Materials After Water Jet Abrasive Machining

    Directory of Open Access Journals (Sweden)

    Pavel Polák

    2015-01-01

    Full Text Available In this article, we deal with a progressive production technology using the water jet cutting technology with the addition of abrasives for material removal. This technology is widely used in cutting various shapes, but also for the technology of machining such as turning, milling, drilling and cutting of threads. The aim of this article was to analyse the surface of selected types of metallic materials after abrasive machining, i.e. by assessing the impact of selected machining parameters on the surface roughness of metallic materials.

  1. Design and manufacturing of abrasive jet machine for drilling operation

    Directory of Open Access Journals (Sweden)

    Mittal Divyansh

    2016-01-01

    Full Text Available Wide application of Abrasive Jet Machine (AJM is found in machining hard and brittle materials. Machining of brittle materials by AJM is due to brittle fracture and removal of micro chips from the work piece. Embedment of the abrasive particles in the brittle materials results in decrease of machining efficiency. In this paper design and manufacturing of AJM has been presented. Various parts of AJM have been designed using ANSYS 16.2 software. The parts are then manufactured indigenously as per designed parameters. The machine fabricated in this work will be used further for process optimization of AJM parameters for machining of glass and ceramics.

  2. In vitro evaluation of human dental enamel surface roughness bleached with 35% carbamide peroxide and submitted to abrasive dentifrice brushing.

    Science.gov (United States)

    Worschech, Claudia Cia; Rodrigues, José Augusto; Martins, Luis Roberto Marcondes; Ambrosano, Gláucia Maria Bovi

    2003-01-01

    The aim of this in vitro study was to evaluate the surface roughness of human enamel bleached with 35% carbamide peroxide at different times and submitted to different superficial cleaning treatments: G1 - not brushed; G2 - brushed with fluoride abrasive dentifrice; G3 - brushed with a non-fluoride abrasive dentifrice; G4 - brushed without dentifrice. Sixty fragments of human molar teeth with 4 x 4 mm were obtained using a diamond disc. The specimens were polished with sandpaper and abrasive pastes. A perfilometer was used to measure roughness average (Ra) values of the initial surface roughness and at each 7-day-interval after the beginning of treatment. The bleaching was performed on the surface of the fragments for 1 hour a week, and the surface cleaning treatment for 3 minutes daily. The samples were stored in individual receptacles with artificial saliva. Analysis of variance and the Tukey test revealed significant differences in surface roughness values for G2 and G3, which showed an increase in roughness over time; G1 and G4 showed no significant roughness differences. The bleaching with 35% carbamide peroxide did not alter the enamel surface roughness, but when the bleaching treatment was performed combined with brushing with abrasive dentifrices, there was a significant increase in roughness values.

  3. In vitro evaluation of human dental enamel surface roughness bleached with 35% carbamide peroxide and submitted to abrasive dentifrice brushing

    Directory of Open Access Journals (Sweden)

    Worschech Claudia Cia

    2003-01-01

    Full Text Available The aim of this in vitro study was to evaluate the surface roughness of human enamel bleached with 35% carbamide peroxide at different times and submitted to different superficial cleaning treatments: G1 - not brushed; G2 - brushed with fluoride abrasive dentifrice; G3 - brushed with a non-fluoride abrasive dentifrice; G4 - brushed without dentifrice. Sixty fragments of human molar teeth with 4 x 4 mm were obtained using a diamond disc. The specimens were polished with sandpaper and abrasive pastes. A perfilometer was used to measure roughness average (Ra values of the initial surface roughness and at each 7-day-interval after the beginning of treatment. The bleaching was performed on the surface of the fragments for 1 hour a week, and the surface cleaning treatment for 3 minutes daily. The samples were stored in individual receptacles with artificial saliva. Analysis of variance and the Tukey test revealed significant differences in surface roughness values for G2 and G3, which showed an increase in roughness over time; G1 and G4 showed no significant roughness differences. The bleaching with 35% carbamide peroxide did not alter the enamel surface roughness, but when the bleaching treatment was performed combined with brushing with abrasive dentifrices, there was a significant increase in roughness values.

  4. System Design of Continuous Feeding Abrasive for Pre-mixed Abrasive Jet and Its Experiment%前混合磨料射流新型连续加砂系统设计与实验

    Institute of Scientific and Technical Information of China (English)

    左伟芹; 卢义玉; 夏彬伟; 刘勇; 葛兆龙

    2013-01-01

    Pre-mixed abrasive water jets have high capabilities on machining hard materials, such as rock,metal,ceramics etc. However,it is difficult to popularize this technology extensively,due to its inconsecutive abrasive feeding process. To address this problem, a novel abrasive feeding system was put forward in this paper. In this system, a jet pump can add abrasive to two tanks and the tanks are controlled by air-operated valves to supply abrasive to the main pipe line in turn. The results of the separate tests to the jet pump indicated the optimal distance between throat and orifice was 1. 5d1 and the density of the abrasive had very few influence on the entrainment process. The experiment on the whole system with an abrasive jets nozzle of 3mm in diameter also was conducted. Under the operating parameter with the pressure of 20MPa and the abrasive mass concentration of 8% , the test consumed 200kg abrasive with the duration of 30min by switching over between tow tanks 4 times. Hence, It is proved that the novel pre-mixed abrasive water jets system can meet the practical requirement appropriately and has great potential application value.%前混合磨料射流连续加砂难以实现,大大降低了工作效率,制约了该技术的推广运用.针对这一问题,提出在系统中并联两个磨料罐,运用气动闸阀实现磨料罐在加砂、供料两个状态间切换,运用射流泵自行加砂,为前混合磨料射流连续加砂提供新思路.对该系统的主要部件——射流泵进行实验研究,得出吸砂时最优喉嘴距为1.5d1左右,表明引射物的密度对射流泵最优喉嘴距影响较小;用直径为3mm的喷嘴在20MPa压力、8%磨料浓度下进行了30min的实验,共消耗4罐磨料,实现了前混合磨料射流的连续加砂;根据实验条件计算每罐磨料所使用的时间,调整两磨料罐状态切换的间隔时间即可实现不同实验条件下的连续加砂.

  5. Experimental Investigation on the Material Removal of the Ultrasonic Vibration Assisted Abrasive Water Jet Machining Ceramics

    Directory of Open Access Journals (Sweden)

    Tao Wang

    2017-01-01

    Full Text Available The ultrasonic vibration activated in the abrasive water jet nozzle is used to enhance the capability of the abrasive water jet machinery. The experiment devices of the ultrasonic vibration assisted abrasive water jet are established; they are composed of the ultrasonic vibration producing device, the abrasive supplying device, the abrasive water jet nozzle, the water jet intensifier pump, and so on. And the effect of process parameters such as the vibration amplitude, the system working pressure, the stand-off, and the abrasive diameter on the ceramics material removal is studied. The experimental result indicates that the depth and the volume removal are increased when the ultrasonic vibration is added on abrasive water jet. With the increase of vibration amplitude, the depth and the volume of material removal are also increased. The other parameters of the ultrasonic vibration assisted abrasive water jet also have an important role in the improvement of ceramic material erosion efficiency.

  6. Healing effect of Sodium-Sucrose-Octasulfate and EGF on epithelial corneal abrasions in rabbits

    DEFF Research Database (Denmark)

    Johansen, Sven; Heegaard, Steffen; Bjerrum, Kirsten Birgitte;

    1998-01-01

    ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate......ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate...

  7. To Evaluate Effect of Airborne Particle Abrasion using Different Abrasives Particles and Compare Two Commercial Available Zirconia on Flexural Strength on Heat Treatment

    Science.gov (United States)

    Prasad, Hari A.; Pasha, Naveed; Hilal, Mohammed; Amarnath, G. S.; Kundapur, Vinaya; Anand, M; Singh, Sumeet

    2017-01-01

    specimens each. Heat treatment after airborne-particle abrasion using 50 µm Al2O3 particles and 50 µm silica coated Al2O3 are applied to the upper and lower surfaces of the specimens. Each specimen is held under a pressure of 30 psi for 15 seconds at a direction perpendicular to the surface and at a distance of 30mm with an airborne particle abrasion device for the specimens in the airborne particle abraded groups. Heat treatments were performed at a starting temperature of 500°C, heating rate of 100°c/ min, ending at a temperature of 1000°C and 15 minutes holding time without vacuum for the specimens in the group 4, 5, 9 and 10. Airborne-particle abrasion mimicking the preparation for cementation was applied to the lower surfaces with 50 µm alumina and silica coated alumina particles for the specimens in the groups 6, 7, 8, 9 and 10. The specimens were cleaned for 15 minutes in an ultrasonic bath containing distilled water. To determine the fracture strength, a disc of 10 mm diameter was used to place 3 hardened steel balls of 3 mm diameter separated each other by 120 degrees (described in the ISO standard 6872 for dental ceramics). Each specimen was centrally placed on this disc. The lower surface mimicking the internal surface of zirconia was the tension side, facing the supporting device testing, while the upper surface mimicking the external surface of the zirconia core was loaded with a flat punch (1 mm in diameter). A universal testing machine was used to perform the test at a cross head speed of 1mm/min. The failure stress was calculated with the equation listed in ISO 6872. The results were then statistically analyzed. A post hoc test was used for pair wise comparisons. Result: The mean fracture strength of commercially available Zirconia Ceramill (AMANNGIRBACH) showed a significant higher value compared to the ZR-White (UPCERA) Zirconia (P<0.001), Airborne abrasion treatment to the specimens showed a significant difference between the abraded groups and the

  8. Incidence of lameness and abrasions in piglets in identical farrowing pens with four different types of floor

    Directory of Open Access Journals (Sweden)

    Nilsson Ebba

    2009-05-01

    Full Text Available Abstract Background Lameness in piglets is a major animal welfare issue. Floor abrasiveness is a common cause of superficial injury in piglets in farrowing pens. The abrasion achieved may act as a gate for infections, which in turn may induce development of infectious arthritis. In this study, the influence of improvements of the floor quality and of increased ratios of straw in identical farrowing pens was measured. Methods The study was carried out at a herd with four identical farrowing units with solid concrete floor bedded with 1 kg chopped straw per sow and 1 hg per piglet and day. Nothing was changed in the management of the four identical farrowing units, but four experimental groups were created: Group I – control, Group II – the amount of bedding was doubled. The surface of the floor was repaired in two units, Group III – Piglet Floor®, Flowcrete Sweden AB, Perstorp, Sweden and Group IV – Thorocrete SL®, Växa Halland, Sweden. Three farrowing batches were studies in each unit. In total, 93 litters (1,073 piglets were examined for foot and skin lesions until the age of 3 weeks. The occurrence of lameness was registered until weaning at an average age of 4.5 weeks. Twenty seven lame piglets were culled instead of medicinally treated and subjected to necropsy including histopathological and microbiological examinations. Isolates of streptococci, staphylococci and E. coli were tested with respect to antimicrobial resistance. Results Piglet born on the repaired floors had the lowest prevalences of abrasions at carpus. Also the doubled straw ration decreased the abrasions. Skin lesions at carpus decreased significantly in magnitude in all four systems from day 10. At day 3, the sole bruising scores of the control unit were greater than the other three units (p Streptococcus dysgalactiae subsp. equisimilis (60%, Staphylococcus hyicus subsp. hyicus (35% and Escherichia coli (5%. These isolates were sensitive to all antibiotics

  9. Abrasive Wear of Four Direct Restorative Materials by Standard and Whitening Dentifrices

    Science.gov (United States)

    2013-06-01

    superficial stains. Insufficient abrasiveness promotes the formation of pellicle and increased bacterial adhesion. Whitening toothpastes generally...production of a pigmented pellicle. Similarly, Saxton (1976) confirmed that an abrasive is necessary to control the thickness of pellicle and to...difficult to remove. However, while insufficient abrasiveness can promote the formation of pellicle and increased bacterial adhesion, excessive

  10. Exaggerated abrasion/erosion of human dental enamel surfaces

    DEFF Research Database (Denmark)

    Westergaard, J; Moe, D; Pallesen, Ulla

    1993-01-01

    An atypical, rapidly proceeding abrasion/erosion of the labial enamel surfaces of the maxillary and mandibular incisors and canines in a 27-yr-old man is reported. Ultrastructural examination of a replica of the teeth showed a practically structureless enamel surface both at the initial examinati...

  11. Numerical study of agglomerate abrasion in a tumbling mixer

    NARCIS (Netherlands)

    Thanh Nguyen, [No Value; Willemsz, Tofan; Frijlink, Henderik; Maarschalk, Kees van der Voort

    2014-01-01

    A numerical simulation using the Discrete Element Method (DEM) was performed to investigate the phenomena concerning the abrasion and breakage of agglomerates in a diffusion powder mixer. Agglomerates were created by defining a single structure of particles with bonds of different strengths using th

  12. Protective effect of green tea on dentin erosion and abrasion

    Directory of Open Access Journals (Sweden)

    Melissa Thiemi Kato

    2009-12-01

    Full Text Available OBJECTIVE: This in situ study evaluated the protective effect of green tea on dentin erosion (ERO and erosion-abrasion (ABR. MATERIAL AND METHODS: Ten volunteers wore intraoral palatal appliances with bovine dentin specimens subjected to ERO or ERO + toothbrushing abrasion performed immediately (ERO+I-ABR or 30 min after erosion (ERO+30-min-ABR. During 2 experimental 5-day crossover phases, the volunteers rinsed with green tea or water (control, 1 min between each erosive (5 min, cola drink and abrasive challenge (30 s, toothbrushing, 4x/day. Dentin wear was measured by profilometry. RESULTS: The green tea reduced the dentin wear significantly for all conditions compared to control. ERO+I-ABR led to significantly higher wear than ERO, but it was not significantly different from ERO+30-min-ABR. ERO+30-min-ABR provoked significant higher wear than ERO, only for the placebo treatment. CONCLUSIONS: From the results of the present study, it may be concluded that green tea reduces the dentin wear under erosive/abrasive conditions.

  13. Potential of Air-Propelled Abrasives for Selective Weed Control

    Science.gov (United States)

    Novel forms of selective weed control are needed by many types of growers, but especially organic growers who are restricted from using synthetic herbicides. Abrasive grit made from corn cobs was expelled from a sand blaster at 517 kPa pressure and aimed at seedlings of common lambsquarters and corn...

  14. 29 CFR 1926.303 - Abrasive wheels and tools.

    Science.gov (United States)

    2010-07-01

    ... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Tools-Hand and Power § 1926.303 Abrasive wheels and tools. (a) Power. All grinding machines shall be supplied with sufficient power to maintain...

  15. Three body abrasion of laser surface alloyed aluminium AA1200

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-06-01

    Full Text Available on the composition of the alloying powder mixture. The wear performance of the alloyed surfaces was characterised using an ASTM G65 three body dry abrasion apparatus. A maximum 82% improvement in the wear resistance of the pure aluminium was achieved with a 40 wt% Ni...

  16. Gears castings from ductile iron of improved abrasion wear resistance

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-10-01

    Full Text Available The aim of this study was to develop an industrial technological process for the manufacturing of castings from alloyed ductile iron characterized by improved resistance to abrasion wear. The outcome of the study was the implementation of developed technology under the industrial conditions of ASPAMET Foundry Plant and start up of production of a wide range of cast gears.

  17. Abrasive blasting agents: designing studies to evaluate relative risk.

    Science.gov (United States)

    Hubbs, Ann; Greskevitch, Mark; Kuempel, Eileen; Suarez, Fernando; Toraason, Mark

    Workers exposed to respirable crystalline silica used in abrasive blasting are at increased risk of developing a debilitating and often fatal fibrotic lung disease called silicosis. The National Institute for Occupational Safety and Health (NIOSH) recommends that silica sand be prohibited as abrasive blasting material and that less hazardous materials be used in blasting operations. However, data are needed on the relative risks associated with exposure to abrasive blasting materials other than silica. NIOSH has completed acute studies in rats (Hubbs et al., 2001; Porter et al., 2002). To provide dose-response data applicable to making recommendation for occupational exposure limits, NIOSH has collaborated with the National Toxicology Program (NTP) to design longer term studies with silica substitutes. For risk assessment purposes, selected doses will include concentrations that are relevant to human exposures. Rat lung burdens achieved should be comparable to those estimated in humans with working lifetime exposures, even if this results in "overloading" doses in rats. To quantify both dose and response, retained particle burdens in the lungs and lung-associated lymph nodes will be measured, as well as biochemical and pathological indices of pulmonary response. This design will facilitate assessment of the pulmonary fibrogenic potential of inhaled abrasive blasting agents at occupationally relevant concentrations.

  18. Maintenance and Preservation of Concrete Structures. Report 3. Abrasion-Erosion Resistance of Concrete.

    Science.gov (United States)

    1980-07-01

    the length of service that may be expected from a specific concrete. It can be used to determine the relative resistance of a material to the abrasive... CONTRAT 5) ATA CMNTFC IIICU 385 I E.p....s e - F.u 5 IA# RIEIE5, ROOF? *Fpa*RSt ftaE A, --EtI PA.. ,.md II, CRD-C 9. ANA .REdF. IA.. ... 1.(2,. TIB...intended to provide a quantitative measurement of the length of service that may be expected from a specific concrete. Note: Other test methods for

  19. Studies on the Structure and Properties of Multiphase Al2O3 Abrasion-resistant Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Ren-Ping; YU Yan; RUAN Yu-Zhong

    2006-01-01

    The Al2O3 abrasion-resistant ceramics is successfully prepared by using waste aluminum sludge as the main raw material with the addition of a little clay, talc and barium carbonate. The crystal structure and microstructure of ceramic are characterized by means of XRD,SEM, etc., and the physical and mechanical properties are also tested. The results show that besides the phase of corundum, a little mullite, Mg-Al spinel and hyalophane phases also exist in the product. These phases are produced via reaction in-situ, which can inhibit the overgrowth of Al2O3grain in grain boundary, and improve the integral property of the material.

  20. Loose abrasive lapping hardness of optical glasses and its interpretation.

    Science.gov (United States)

    Lambropoulos, J C; Xu, S; Fang, T

    1997-03-01

    We present an interpretation of the lapping hardness of commercially available optical glasses in terms of a micromechanics model of material removal by subsurface lateral cracking. We analyze data on loose abrasive microgrinding, or lapping at fixed nominal pressure, for many commercially available optical glasses in terms of this model. The Schott and Hoya data on lapping hardness are correlated with the results of such a model. Lapping hardness is a function of the mechanical properties of the glass: The volume removal rate increases approximately linearly with Young's modulus, and it decreases with fracture toughness and (approximately) the square of the Knoop hardness. The microroughness induced by lapping depends on the plastic and elastic properties of the glass, depending on abrasive shape. This is in contrast to deterministic microgrinding (fixed infeed rate), where it is determined from the plastic and fracture properties of the glass. We also show that Preston's coefficient has a similar dependence as lapping hardness on glass mechanical properties, as well as a linear dependence on abrasive size for the case of brittle material removal. These observations lead to the definition of an augmented Preston coefficient during brittle material removal. The augmented Preston coefficient does not depend on glass material properties or abrasive size and thus describes the interaction of the glass surface with the coolant-immersed abrasive grain and the backing plate. Numerical simulations of indentation are used to locate the origin of subsurface cracks and the distribution of residual surface and subsurface stresses, known to cause surface (radial) and subsurface (median, lateral) cracks.

  1. In vitro comparative bond strength of contemporary self-adhesive resin cements to zirconium oxide ceramic with and without air-particle abrasion.

    Science.gov (United States)

    Blatz, Markus B; Phark, Jin-Ho; Ozer, Fusun; Mante, Francis K; Saleh, Najeed; Bergler, Michael; Sadan, Avishai

    2010-04-01

    This study compared shear bond strengths of six self-adhesive resin cements to zirconium oxide ceramic with and without air-particle abrasion. One hundred twenty zirconia samples were air-abraded (group SB; n = 60) or left untreated (group NO). Composite cylinders were bonded to the zirconia samples with either BisCem (BC), Maxcem (MC), G-Cem (GC), RelyX Unicem Clicker (RUC), RelyX Unicem Applicator (RUA), or Clearfil SA Cement (CSA). Shear bond strength was tested after thermocycling, and data were analyzed with analysis of variance and Holm-Sidak pairwise comparisons. Without abrasion, RUA (8.0 MPa), GC (7.9 MPa), and CSA (7.6 MPa) revealed significantly higher bond strengths than the other cements. Air-particle abrasion increased bond strengths for all test cements (p MDP/4-META) were superior to other compositions.

  2. Application of laser scanning microscopy in the development of highly abrasion-resistant glazes for fast-fired hard paste porcelain

    Energy Technology Data Exchange (ETDEWEB)

    Pham-Gia, K.; Moertel, H. [Erlangen-Nuernberg Univ., Erlangen (Germany). Lehrstuhl fuer Glas und Keramik; Melchner, R.; Voit, K. [Porzellanfabrik Christian Seltmann GmbH, Weiden (Germany)

    2001-08-01

    To strengthen the competitiveness of porcelain manufacturers in national and international markets with their ever increasing quality requirements, the research presented was aimed at developing highly abrasion-resistant glazes for fast-fired hard paste porcelain. By increasing the degree of cross-linking in the glass structure, it was possible to improve the mechanical abrasion resistance of porcelain glazes. Uniform and defect-free glaze application is particularly important for achieving this improvement. To determine the abrasion resistance of the glazes, a new testing method was developed in which the glaze surface is analysed topographically with a laser scanning microscope before and after defined sand-blasting and the roughness parameters compared. The glaze development work could be minimized with the help of fractional factorial statistical test planning according to the Taguchi method. (orig.)

  3. An investigation of abrasive wear and corrosion behavior of surface repair of gray cast iron by SMAW

    Directory of Open Access Journals (Sweden)

    Alireza Sadeghi

    2017-01-01

    Full Text Available In this work, improving the abrasion–corrosion behavior of gray cast iron used in centrifugal pumps was studied. These pumps are usually made of gray cast iron (BS:1452Gr220 and are repaired by Shielded Metal Arc Welding (SMAW. Three different typical welding electrodes including Ni electrode (DIN8563, Carbon Steel electrode (DIN1913, and Hardening electrode (DIN8555 were used to compare the weldability of the base metal. Microstructural differences for three types of electrodes were studied and forming of different phases was analyzed. Corrosion and abrasion tests were conducted and related to welding conditions. Experimental results showed that using Ni substrate electrode reduce the unwanted phases (martensitic and carbides. Furthermore, in comparison with the base metal, the abrasion behavior of all weldments was improved. It was also determined that the carbon steel electrode has a higher corrosion resistance in zero-resistance ammeter (ZRA test compared to other electrodes.

  4. The Abrasion Resistance and Adhesion of Hfcvd Boron and Silicon-Doped Diamond Films on WC-Co Drawing Dies

    Science.gov (United States)

    Wang, Liang; Liu, Jinfei; Tang, Tang; Sun, Fanghong; Xie, Nan

    Diamond films have been deposited on the interior hole surface of cobalt-cemented tungsten carbide (WC-Co) drawing dies from acetone, trimethyl borate (C3H9BO3), tetraethoxysilane (C8H20O4Si, TEOS) and hydrogen mixture by hot-filament chemical vapor deposition (HFCVD) method. The structures and quality of as-deposited diamond films are characterized with field-emission scanning electron microscopy (FESEM) and Raman spectroscopy. The abrasion ratio and the adhesive strength of as-deposited diamond films are evaluated by copper wire drawing tests and ultrasonic lapping tests, respectively. The results suggest that diamond films with small grain size and high growth rate can be obtained due to the mutual effects of boron and silicon impurities in the gas phases. The results of ultrasonic lapping tests show that diamond films doped with boron and/or silicon can bear the severe erosion of the large diamond powder. Diamond films peeling off within the reduction zone of the drawing dies cannot be observed after testing of 2h. The abrasion ratio of boron and silicon-added diamond films is five times that of diamond films without any addition. Adding boron and/or silicon in the diamond films is proved to be an efficient way to obtain high-adhesive-strength and high-abrasion-resistance diamond-coated drawing dies.

  5. Etude de la degradation des refractaires aluminosiliceux par abrasion, chocs thermiques et corrosion par l'aluminium: Correlation et interaction des mecanismes

    Science.gov (United States)

    Ntakaburimvo, Nicodeme

    Aluminosilicate refractories used for melting and holding furnaces on which the present work was focused are submitted to mechanical abuse such as abrasion, mechanical impact and erosion, on one hand; and to chemical degradation by corrosion, as well as to thermal stresses, mostly due to thermal shocks; on the other hand. This thesis is focused on four main objectives. The first one is related to the designing of an experimental set-up allowing abrasion testing of refractories. The second deals with the separate study of the deterioration of aluminosilicate refractories by abrasion, thermal shock and corrosion. The third is the correlation between these three mechanisms while the fourth is related to the interaction between thermal shock and corrosion. One of the contributions of this thesis is the realisation of the above mentioned experimental set-up, which permits to carry out refractories abrasion testing, as well as at room and high temperature, in the absence or in the presence of molten metal. The fact of testing refractory resistance when it is submitted separately and simultaneously to the action of dynamic corrosion, erosion and abrasion leads to the studying of the influence of each of these three mechanisms on the other. One of the characteristics of the designed set-up is the fact that it allows to adjust the seventy testing conditions according to the mechanical resistance of the test material. The other important point is related to the fact the abrasion tests were carried out in such manner to permit degradation quantification, otherwise than by the traditional method of loss of weight measurement; particularly by measuring the wear depth and the residual material properties, such as the rupture force and the strength. A perfect correlation was observed between the wear depth and the loss of weight, both being negatively correlated with the residual rupture force. The abrasion resistance was found to be globally positively correlated with the

  6. Research on the abrasive wear resistance of YDCrMoV coating produced by CO2 shielded flux-cored wire surfacing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Caterpillar construction machines play an important part in many fields such as hydraulic and electric engineering, the construction of highway, for its particular of structure. The walking system of caterpillar construction machines is always under the condition of three-body abrasive wear. The abrasive wear of walking system is very severe, which always results in damages of components or structures of walking system of caterpillar construction machines. It is very important to repair the walking system by cladding technique. The abrasive wear properties of four kinds coatings produced by the shielded flux-cored wire surfacing for the repair of the damaged components of walking system of caterpillar construction machines have been studied experimentally on an MLS-23 type wet sand rubber wheel abrasive tester. The surfaces morphologies of the abrasively worn specimens and their microstructures are investigated by transmitting electron microscopy (TEM) after wear testing. Results show that the wear mechanism of cladding metals of the flux-cored wire No.1 and the No.2 is micro-cutting while that of the No.3 and the No.4 is micro-ploughing. The four kinds of flux-cored wire coatings present great potential applications for the repairing of caterpillar construction machines in the Three Gorges Engineering.

  7. Abrasive Wear Study of NiCrFeSiB Flame Sprayed Coating

    Science.gov (United States)

    Sharma, Satpal

    2013-10-01

    In the present study, abrasive wear behavior of NiCrFeSiB alloy coating on carbon steel was investigated. The NiCrFeSiB coating powder was deposited by flame spraying process. The microstructure, porosity and hardness of the coatings were evaluated. Elemental mapping was carried out in order to study the distribution of various elements in the coating. The abrasive wear behavior of these coatings was investigated under three normal loads (5, 10 and 15 N) and two abrasive grit sizes (120 and 320 grit). The abrasive wear rate was found to increase with the increase of load and abrasive size. The abrasive wear resistance of coating was found to be 2-3 times as compared to the substrate. Analysis of the scanning electron microscope images revealed cutting and plowing as the material removal mechanisms in these coatings under abrasive wear conditions used in this investigation.

  8. ADVANCED 3D LASER MICROSCOPY FOR MEASUREMENTS AND ANALYSIS OF VITRIFIED BONDED ABRASIVE TOOLS

    Directory of Open Access Journals (Sweden)

    WOJCIECH KAPLONEK

    2012-12-01

    Full Text Available In many applications, when a precise non-contact assessment of an abrasive tools’ surface is required, alternative measurement methods are often used. Their use offers numerous advantages (referential method as they introduce new qualities into routinely realized measurements. Over the past few years there has been a dynamic increase in the interest for using new types of classical confocal microscopy. These new types are often defined as 3D laser microscopy. This paper presents select aspects of one such method’s application – confocal laser scanning microscopy – for diagnostic analysis of abrasive tools. In addition this paper also looks at the basis for operation, the origins and the development of this measurement technique.The experimental part of this paper presents the select results of tests carried out on grinding wheel active surfaces with sintered microcrystalline corundum grains SG™ bound with glass-crystalline bond. The 3D laser measuring microscopes LEXT OLS3100 and LEXT OLS4000 by Olympus were used in the experiments. Analysis of the obtained measurement data was carried out in dedicated OLS 5.0.9 and OLS4100 2.1 programs, supported by specialist TalyMap Platinum 5.0 software. The realized experiments confirmed the possibility of using the offered measurement method. This concerns both the assessment of grinding wheel active surfaces and their defects, as well as the internal structures of the tools (grain-bond connections. The method presented is an interesting alternative to the typical methods used in the diagnostics of abrasive tools.

  9. Effect of Erosion/Abrasion Challenge on the Dentin Tubule Occlusion Using Different Desensitizing Agents.

    Science.gov (United States)

    Canali, Gabriela D; Rached, Rodrigo N; Mazur, Rui F; Souza, Evelise M

    2017-01-01

    The aim of the study was to evaluate dentinal tubule occlusion, measuring the dentin permeability (Lp) and using different desensitizing agents before and after abrasive/erosive challenge. Dentin discs from 42 healthy human third molars were obtained. Minimum Lp was measured after a smear layer simulation using #600 SiC paper and maximum Lp after an immersion in 0.5 M EDTA. The specimens were treated with different desensitizers: two varnishes (Clinpro XT Varnish-CV, Fluor Protector-FP), a paste (Desensibilize Nano P-NP) and a gel (Oxa Gel-OG). The Lp of each specimen was measured immediately after the desensitizers' application. The discs were subjected to erosion/abrasion cycles for 7 days, with 0.5% citric acid solution (6x/day) and tooth brushing (3x/day). Lp was measured after the first, fourth and seventh day of the challenge. The data were analyzed by 3-way ANOVA with repeated measurements and by a Games-Howell test (α=5%). FP and CV did not show significant differences in Lp immediately after application until the 7th day (p<0.05). OG showed a significant increase in Lp after the 4th and 7th days. NP resulted in a significantly higher permeability compared to the other materials immediately after the application and after the 1st day of challenge. All the desensitizers reduced the dentin permeability immediately after application. However, only the varnishes were able to maintain the occlusive effect after the erosion/abrasion challenge.

  10. Study on abrasion resisting material for apron of dam; Dam apron bu no taimamo sozai ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Inaba, H.; Hiraki, M.; Miyamoto, T. [Hokuriku Electric Power Co. Inc., Toyama (Japan)

    1995-01-25

    A `laminated rubber tile` and a `shock absorbing holed-in anchor` were devised in connection with the apron of a dam for a hydroelectric power plant. As the result of a survey on the hydroelectric power plants, ten plus places were observed where a general kind of concrete was severely worn in the company territory; but, there were substantial number of rubber materials that had still been sound for over ten years after the installation. In spite of the soundness of the rubber tiles, however, it was observed that their anchor supports had been cut and separated. An abrasion comparison test of concrete and rubber materials revealed that the rubber materials were considerably superior in abrasion resistance. Various rubber tiles were tested for abrasion resistance, tear strength, tensile strength, impact strength, etc.; and methods for fixing rubber tiles were also tested such as a holed-in anchor, chemical anchor and adhesives. As a result, a laminated rubber tile was designed with its upper layer constituted of a rubber sold on the market and its lower layer of a fiber reinforced rubber also on the market, and so was a shock absorbing type holed-in anchor. 1 ref., 11 figs., 4 tabs.

  11. Nanometric Finishing on Biomedical Implants by Abrasive Flow Finishing

    Science.gov (United States)

    Subramanian, Kavithaa Thirumalai; Balashanmugam, Natchimuthu; Shashi Kumar, Panaghra Veeraiah

    2016-01-01

    Abrasive flow finishing (AFF) is a non-conventional finishing technique that offers better accuracy, efficiency, consistency, economy in finishing of complex/difficult to machine materials/components and provides the possibility of effective automation as aspired by the manufacturing sector. The present study describes the finishing of a hip joint made of ASTM grade Co-Cr alloy by Abrasive Flow Machining (AFM) process. The major input parameters of the AFF process were optimized for achieving nanometric finishing of the component. The roughness average (Ra) values were recorded during experimentation using surface roughness tester and the results are discussed in detail. The surface finished hip joints were characterized using Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and residual stress analysis using X-Ray Diffraction (XRD). The discussion lays emphasis on the significance, efficacy and versatile nature of the AFF process in finishing of bio-medical implants.

  12. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Institute of Scientific and Technical Information of China (English)

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN

    2011-01-01

    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  13. A study on magnetic abrasive deburring of dual micro pattern

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Dong Hyun; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of)

    2016-12-15

    Studies on dual micro pattern are not established because of difficulty of its fabrication and deburring technology. In this investigation, a dual micro pattern which consists of a net pattern and a lenticular pattern was fabricated on a cylindrical workpiece by turning process. Magnetic abrasive deburring (MAD) was proposed as a deburring process in this study. Burr height defined by difference of its height and theoretical pattern height was measured as about 1 μm. It is one of the non-traditional machining methods utilizing flexible tool which consists of ferrous particle and abrasive powder. Hence, the aim of this investigation is to remove generated burr on the dual micro pattern. Burr at the dual micro pattern was removed through MAD, and a prediction equation of machined pattern height was derived. A deburring condition was optimized and verified by experiments. As a result, it was confirmed that dual micro pattern which has high shape accuracy was fabricated using MAD.

  14. Abrasions and lameness in piglets born in different farrowing systems with different types of floor

    Directory of Open Access Journals (Sweden)

    Mattsson Sigbrit

    2008-09-01

    Full Text Available Abstract Background The quality of the floor is essential to the welfare of piglets as abrasions often are recorded in newborn piglets, and such lesions may lead to lameness. Apart from animal suffering, lameness contributes to losses in form of dead piglets, decreased growth, and increased use of antibiotics and manual labour. Methods In a herd with three different farrowing systems, 37 litters (390 piglets were studied until the age of 3 weeks with respect to presence of skin wounds and abrasions. Lameness was registered until the age of 7 weeks. Eight lame piglets were sacrificed before medical treatment and subjected to necropsy including histopathological and microbiological examinations. Isolates of streptococci, staphylococci and E. coli were tested with respect to antimicrobial resistance. Mastitis was observed in ten sows. Results The most severe abrasions at carpus and soles were seen in the system with a new solid concrete floor with a slatted floor over the dunging area. The lowest magnitude was observed in the deep litter system with peat. Sole bruising was more common in the systems with concrete floor compared to the deep litter system with peat, and the differce in prevalence was significant at all examination days. The lesions decreased with time and about 75% of the treatments for lameness were performed during the first three weeks of life. The overall prevalence of lameness was highest in the system with new solid concrete floor with a slatted floor over the dunging area (9.4% followed by the old solid concrete floor (7.5%. A lower (p Conclusion There were large differences in the prevalence of abrasions and lameness between the floor types. The deep litter system with peat provided a soft and good floor for piglets. The overall prevalence of lameness was only diagnosed in every fourth litter in that system compared to in every second litter in the systems with concrete floor. In contrast, the incidence of mastitis in the

  15. Bonding of composite resins to PEEK: the influence of adhesive systems and air-abrasion parameters.

    Science.gov (United States)

    Stawarczyk, Bogna; Taufall, Simon; Roos, Malgorzata; Schmidlin, Patrick R; Lümkemann, Nina

    2017-06-24

    The objective of the study was to investigate the tensile bond strength (TBS) to polyaryletheretherketone (PEEK) after different pretreatment and conditioning methods. Four hundred PEEK specimens were fabricated and allocated to the following air-abrasion methods (n 1 = 80/pretreatment): (i) 50 μm Al2O3 (0.05 MPa); (ii) 50 μm Al2O3 (0.35 MPa); (iii) 110 μm Al2O3 (0.05 MPa); (iv) 110 μm Al2O3 (0.35 MPa); and (v) Rocatec 110 μm (0.28 MPa). These pretreatments were combined with the following conditioning methods (n 2 = 20/pretreatment/conditioning): (a) visio.link (VL); (b) Monobond Plus/Heliobond (MH); (c) Scotchbond Universal (SU); and (d) dialog bonding fluid (DB). After veneering of all specimens with dialog occlusal and aging (28 days H2O, 37 °C + 20,000 thermal cycles, 5/55 °C), TBS was measured. Data was analysed using Kaplan-Meier survival analysis with Breslow-Gehan test and Cox-regressions. The major impact on TBS showed the conditioning, followed by the air-abrasion-pressure, while the grain size of the air-abrasion powder did not show any effect. Specimens air-abraded at 0.35 MPa showed the highest survival rates. However, within VL groups, this observation was not statistically significant. Within MH groups, pretreatment using 110 μm Al2O3 and 0.05 MPa resulted in higher survival rates compared to groups treated with 50 and 110 μm Al2O3 using a pressure of 0.35 MPa. The use of VL showed the highest survival rates between the adhesive systems and the TBS values higher than 25 MPa independent of the pretreatment method. As an exception, only VL showed significantly higher survival rates when compared to MH. The adequate choice of the adhesive system and higher pressures improved the TBS between PEEK and veneering resin composite. The particle size had no major impact. According to this study, best veneering of PEEK with dialog occlusal can be achieved by conditioning with visio.link in combination with the pretreatment of

  16. Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-03-01

    Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

  17. Microstructure formation and properties of abrasion resistant cast steel

    OpenAIRE

    S. Parzych; Krawczyk, J.

    2010-01-01

    The so-called adamitic cast steels are characterised by a high abrasion resistance. These cast steels are of a pearlitic matrix with uniformly distributed hypereutectoid cementite precipitates. Apart from hypereutectoid cementite very often transformed ledeburite also occurs in the microstructure of these cast steels. Such cast steels contain chromium (app. 1 %) and nickel (app. 0.5 %) as alloy additions and sometimes their silicon content is increased. The presence of molybdenum is also perm...

  18. Surface characterization of current composites after toothbrush abrasion.

    Science.gov (United States)

    Takahashi, Rena; Jin, Jian; Nikaido, Toru; Tagami, Junji; Hickel, Reinhard; Kunzelmann, Karl-Heinz

    2013-01-01

    The present study was designed to evaluate the surface roughness and the gloss of current composites before and after toothbrush abrasion. We assessed forty dimensionally standardized composite specimens (n=8/group) from five composites: two nanohybrids (i. e., IPS Empress Direct Enamel and IPS Empress Direct Dentin), two microhybrids (i. e., Clearfil AP-X and Filtek Z250) and one organically modified ceramics (Admira). All of the specimens were polished with 4000-grid silicon carbide papers. Surface roughness was measured with a profilometer and gloss was measured with a glossmeter before and after powered toothbrush abrasion with a 1:1 slurry (dentifrice/tap water) at 12,000 strokes in a toothbrush simulator. There was a significant increase in the surface roughness and a reduction in gloss after toothbrush abrasion in all of the composites except Clearfil AP-X (p<0.05). Simple regression analysis showed that there was not an association between the surface roughness and the gloss (R(2)=0.191, p<0.001).

  19. Correlation Between Particle Velocities and Conditions of Abrasive Waterjet Formation

    Science.gov (United States)

    Chen, Wei-Long

    1990-01-01

    The velocities of water and abrasive particles in abrasive waterjet(AWJ) were measured by the use of Laser Transit Anemometer(LTA). A setup for the velocity measurement was constructed and a statistical technique was used to improve the accuracy of the velocity determination. A comparison of the magnitude of velocities determined by LTA, Piezoelectric Force Transducer and Schlieren Photograph clearly indicates the feasibility of the use of LTA. The velocities of water and particles were measured for different diameters of water and slurry nozzles, abrasive mass flow rates and particle sizes. The performed experiments enabled us to evaluate the effects of conditions of jet formation on the particles velocities. An empirical equation for the prediction of particles velocities was constructed by the use of obtained results. The coefficient of correlation between experimental and computed results is equal to 0.93. The acquired information can be used to select the operational parameters in AWJ cutting. The obtained results also provide information on the acceleration mechanism of entrained particles, which may be used to improve the design of slurry nozzle.

  20. Kevlar Properties Investigation High Speed Abrasion Resistance

    Science.gov (United States)

    1980-02-01

    This technical report has been reviewed and is approved for publication. WILLIAM R. PINNELL EDWIN R. SCHULTZ, Chief Project Engineer Crew Escape...Mr. W. R. Pinnell acting as Project Engineer. Mr. NOJ J7.Ab % vwas the FR. Associate Director responsible for the overall programY Iffajority of...ft-lb. In all cases , a fresh abrad- ing surface was used only for each test. In most cases both surfaces of the abrading specimen were used. In the

  1. Machining of Aircraft Titanium with Abrasive-Waterjets for Fatigue Critical Applications

    Energy Technology Data Exchange (ETDEWEB)

    Liu, H. T.; Hovanski, Yuri; Dahl, Michael E.

    2012-02-01

    Laboratory tests were conducted to determine the fatigue performance of abrasive-waterjet- (AWJ-) machined aircraft titanium. Dog-bone specimens machined with AWJs were prepared and tested with and without sanding and dry-grit blasting with Al2O3 as secondary processes. The secondary processes were applied to remove the visual appearance of AWJ-generated striations and to clean up the garnet embedment. The fatigue performance of AWJ-machined specimens was compared with baseline specimens machined with CNC milling. Fatigue test results of the titanium specimens not only confirmed our previous findings in aluminum dog-bone specimens but in comparison also further enhanced the fatigue performance of the titanium. In addition, titanium is known to be difficult to cut, particularly for thick parts, however AWJs cut the material 34% faster han stainless steel. AWJ cutting and dry-grit blasting are shown to be a preferred ombination for processing aircraft titanium that is fatigue critical.

  2. Influence of Zn (II) ion on abrasive-free polishing of hard disk substrate

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Hong, E-mail: hong_lei2005@163.com; Zhao, Rong, E-mail: zr890804@163.com; Chen, Ruling, E-mail: chen_ruling@163.com

    2014-07-01

    With higher requirement setting for hard disk substrate to minimize roughness and defects of the polished surface, abrasive-free polishing (AFP) of hard disk substrate has been put forward in this paper. The effect of Zn (II) ion on the AFP of hard disk substrate in the H{sub 2}O{sub 2} based slurry was investigated by AFP tests. The results indicate that the material removal rate of hard disk substrate polished in slurry with Zn (II) ion is obviously higher than that without Zn (II) ion. And surface polished by slurry containing Zn (II) ion exhibits lower surface roughness and fewer nano-asperity peaks than that without Zn (II) ion. Furthermore, the acting mechanism of Zn (II) ion in AFP of hard disk substrate was analyzed. X-ray photoelectron spectroscopy analysis shows that metal Zn appears on the polished surface, implying the tribochemistry reaction occurs during AFP. The electrochemical reaction between metal Zn and oxide film Ni{sub 2}O{sub 3} on the surface of hard disk substrate during AFP can promote the chemical effect in AFP and lead to the increasing of material removal rate. - Highlights: • Zn (II) ion improves surface quality in abrasive-free polishing (AFP). • The removal rate increases with the increasing of Zn (II) ion content. • Tribo-chemistry reaction exists during AFP. • Zn (II) ion accelerates the electrochemistry reaction during AFP.

  3. Analysis of abrasive wear behavior of PTFE composite using Taguchi’s technique

    Directory of Open Access Journals (Sweden)

    Yusuf Şahin

    2015-12-01

    Full Text Available Polymeric composites are widely used for structural, aerospace, and automobile sectors due to their good combination of high specific strength and specific modulus. These two main characteristics make these materials attractive, compared to conventional materials like metal or alloy ones. Some of their typical benefits include easy processing, corrosion resistance, low friction, and damping of noise and vibrations. Wear behavior of Polytetrafluoroethylenes (PTFE and its composites including glass-filled composites and carbon-filled composites are investigated using a pin-on-disc configuration. A plan of experiments in terms of Taguchi technique is carried out to acquire data in controlled way. An orthogonal array (L9 and the analysis of variance are employed to investigate the influence of process parameters on the wear of these composites. Volume loss increased with abrasive size, load, and distance. Furthermore, specific wear rate decreased with increasing grit size, load, sliding distance, whereas, slightly with compressive strength. Optimal process parameters, which minimize the volume loss, were the factor combinations of L1, G3, D1, and C3. Confirmation experiments were conducted to verify the optimal testing parameters. It was found that in terms of volume loss, there was a good agreement between the estimated and the experimental value of S/N ratio with an error of 1.604%. Moreover, abrasive size, load, and sliding distance exerted a great effect on the specific wear rate, at 51.14, 27.77, and 14.70%, respectively.

  4. The importance of extractives and abrasives in wood materials on the wearing of cutting tools

    Directory of Open Access Journals (Sweden)

    Wayan Darmawan

    2012-11-01

    Full Text Available For many wood cutting processes, the interest of high-speed tool steels and tungsten carbides remains very important because of their good tool edge accuracy and easy grinding. The wear of high-speed steel and tungsten carbide is an important economic parameter. Wood extractives and silica have a potential adverse effect on tool wear. Rapid chemical wearing due to corrosion and mechanical wearing has been attributed to the presence of extractives and silica in wood and wood composites. This paper presents the wear characteristics of SKH51 high-speed steel and K10 tungsten carbide caused by extractive and abrasive materials present in the lesser-known Tapi-Tapi wood and wood composites of wood cement board, particleboard, MDF, and oriented strand board (OSB. Experimental results showed that wearing of the cutting tools tested was determined by extractives and silica contained in the wood and wood composites. Wood cement board, which is high in silica content, caused severe damage to the cutting edge of the high-speed steel. A corrosion/oxidation mechanism was found to contribute to the wear of SKH51 and K10 when cutting the Tapi-Tapi wood, MDF, particleboard, wood cement board, and OSB. The silica and extractives determined the abrasion and corrosion wear mechanism to a varying degree.

  5. Hydro-abrasive erosion of hydraulic turbines caused by sediment - a century of research and development

    Science.gov (United States)

    Felix, D.; Albayrak, I.; Abgottspon, A.; Boes, R. M.

    2016-11-01

    Hydro-abrasive erosion of hydraulic turbines is an economically important issue due to maintenance costs and production losses, in particular at high- and medium-head run-of- river hydropower plants (HPPs) on sediment laden rivers. In this paper, research and development in this field over the last century are reviewed. Facilities for sediment exclusion, typically sand traps, as well as turbine design and materials have been improved considerably. Since the 1980s, hard-coatings have been applied on Francis and Pelton turbine parts of erosion-prone HPPs and became state-of-the-art. These measures have led to increased times between overhauls and smaller efficiency reductions. Analytical, laboratory and field investigations have contributed to a better processes understanding and quantification of sediment-related effects on turbines. More recently, progress has been made in numerical modelling of turbine erosion. To calibrate, validate and further develop prediction models, more measurements from both physical model tests in laboratories and real-scale data from HPPs are required. Significant improvements to mitigate hydro-abrasive erosion have been achieved so far and development is ongoing. A good collaboration between turbine manufacturers, HPP operators, measuring equipment suppliers, engineering consultants, and research institutes is required. This contributes to the energy- and cost-efficient use of the worldwide hydropower potential.

  6. Effect of Heat Treatment of Wild Cherry Wood on Abrasion Resistance and Withdrawal Capacity of Screws

    Directory of Open Access Journals (Sweden)

    Ayhan Aytin

    2016-01-01

    Full Text Available In its wise use, many properties of wood are important. Among these properties, wood abrasion resistance (AR and withdrawal capacity of screws (WCS are deemed to be relatively signifi cant. It is well know that heat treatment changes the resistance features of wooden materials by changing the structural characteristics of wood. Within the scope of this study, the effects were investigated of the temperature and duration of heat treatment of Wild Cherry (Cerasus avium (L. Monench on its AR and its WCS in the radial direction and tangential direction. The test results indicated that weight loss (WL and thickness reduction (TR remained almost the same in the radial direction specimen, but there was significant TR in the tangential direction specimen. As a result of these changes, the abrasion effect of the S-42 abrader diminished based on the increase in the number of cycles. However, in both the radial and tangential direction, the WCS decreased to a significantly greater extent in the heat-treated specimens than in the control specimens.

  7. Development and validation of an alternative disturbed skin model by mechanical abrasion to study drug penetration.

    Science.gov (United States)

    Schlupp, P; Weber, M; Schmidts, T; Geiger, K; Runkel, F

    2014-01-01

    Pharmaceuticals and cosmetics for dermal application are usually tested on healthy skin, although the primary permeation barrier, the stratum corneum, is often impaired by skin diseases or small skin lesions, especially on the hands. These skin conditions can considerably influence the permeation of chemicals and drugs. Furthermore, risk assessment for example of nanoparticles should be performed under various skin conditions to reflect the true circumstances. Therefore, an alternative and reproducible method for a high throughput of skin samples with impaired skin barrier was developed and verified by skin permeation studies (25 h) of caffeine, sorbic acid and testosterone compared to healthy (untreated) and tape-stripped skin. Skin barrier disruption was controlled by TEWL measurement. Skin permeation of the three substances was increased in tape-stripped and abraded skin compared to untreated skin due to the reduced barrier integrity. Enhancement of drug uptake was highest for the most hydrophilic substance, caffeine, followed by sorbic acid and lipophilic testosterone. No significant difference in drug uptake studies was observed between the new abrasion method with an aluminum-coated sponge and the tape-stripping method. The obtained results demonstrate that this abrasion method is an alternative way to achieve a disturbed skin barrier for drug and chemical uptake studies.

  8. Assessment of variations in wear test methodology.

    Science.gov (United States)

    Gouvêa, Cresus V D; Weig, Karin; Filho, Thales R M; Barros, Renata N

    2010-01-01

    The properties of composite resin for dental fillings were improved by development, but its weakness continues to be its wear strength. Several tests have been proposed to evaluate wear in composite resin materials. The aim of this study was to verify how polishing and the type of abrasive can influence the wear rate of composite resin. The test was carried out on two groups. In one group we employed an ormocer and a hybrid composite that was polished group the composite was polished with the same abrasive paper plus a 1 microm and 0.25 microm grit diamond paste. A three-body wear test was performed using the metal sphere of the wear test machine, the composite and an abrasive. A diamond paste and aluminum oxide dispersion were used as abrasive. Analysis of the results showed that there was no difference between polishing techniques, but revealed a difference between abrasives.

  9. Effect of Silicon on M7C3 Phases and Abrasion Resistance of Open Arc Hardfacing Alloys

    Directory of Open Access Journals (Sweden)

    TIAN Bing

    2017-04-01

    Full Text Available Fe-17Cr-4C-2V-Mn-Si-Ti complex system hardfacing alloys were deposited by using flux-cored wire self-shielded open arc welding. The effects of silicon on their M7C3 ( M =Fe, Cr, V, Mn phases and abrasion resistance were investigated by OM, XRD and SEM. The results show that, with silicon content increasing from 0.6%(mass fraction to 2.4%, the size of primary M7C3carbides gradually reduces and transites from rod-like shape to block-like shape in dispersion distributing state. γ-Fe phases, which adjacent to those primary M7C3 grains, progressively reduce until disappear. It dues to that silicon can change the precursor of primary M7C3 nucleates in nature, e.g. liquid high carbon atom clusters and it results in the change of their morphology, distribution and size. The wear test results indicate that the abrasion resistance of open arc hardfacing alloys improves firstly and then reduces when silicon content increases from 0.6% to 2.4%. The optimum abrasion resistance is acquired at 1.5%Si. The analysis on the surface worn morphologies show that the micro-cutting and micro-spalling wearing mechanisms coexist.

  10. The structure, properties and a resistance to abrasive wear of railway sections of steel with a different pearlite morphology

    Energy Technology Data Exchange (ETDEWEB)

    Aniolek, K [Institute of Materials Science, University of Silesia, Bankowa 12, 40-007 Katowice (Poland); Herian, J, E-mail: jerzy.herian@polsl.pl [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    The article presents the characteristics of pearlite rail steels used in the construction of railways. The article discusses the influence of isothermal annealing process parameters on the pearlite morphology and properties of the R260 steel. The pearlite structure with a diverse pearlite morphology was obtained in the physical modeling of the isothermal annealing on the 3800 Gleeble Simulator. After the heat treatment, the existence of the pearlite microstructure with pearlite colonies was identified. They were smaller in relation to colonies after the hot rolling process. It was shown that the reduction of isothermal holding temperature influences the decrease of the interlamellar distance in the pearlite steel. On the basis of the received results, the dependences between the resistance to the abrasive wear and the pearlite morphology for operational conditions occurring in the switches were estimated. The resistance to the abrasive wear tests were conducted for steel with a different morphology of pearlite on the Amsler stand in conditions of rolling- sliding frictions. The resistance to the abrasive wear of R260 steel with a different pearlite morphology increases, when the interlamellar distance in cementite decreases and decreases as the load and slip increase.

  11. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  12. Effects of process parameters on mechanical properties of abrasive-assisted electroformed nickel

    Directory of Open Access Journals (Sweden)

    Ren Jianhua

    2016-08-01

    Full Text Available A cathode mandrel with translational and rotational motion, which was supposed to obtain uniform friction effect on surface, was employed in abrasive-assisted electroforming for revolving parts with complex profile. The effects of current density, translational speed and rotational speed on the deposit properties were studied by orthogonal test. The tensile strength, elongation and micro hardness value were measured to find out how the factors affected the properties. The optimized results show that changes of current density affect the tensile strength of nickel layer most, while translational speed has the most remarkable influences on both elongation and micro hardness. The low rotational speed affects the properties least. In this experiment, a smooth nickel layer with tensile strength 581 MPa, elongation 17% and micro hardness 248HV is obtained by the orthogonal test.

  13. Effects of process parameters on mechanical properties of abrasive-assisted electroformed nickel

    Institute of Scientific and Technical Information of China (English)

    Ren Jianhua; Zhu Zengwei; Zhu Di

    2016-01-01

    A cathode mandrel with translational and rotational motion, which was supposed to obtain uniform friction effect on surface, was employed in abrasive-assisted electroforming for revolving parts with complex profile. The effects of current density, translational speed and rotational speed on the deposit properties were studied by orthogonal test. The tensile strength, elongation and micro hardness value were measured to find out how the factors affected the properties. The optimized results show that changes of current density affect the tensile strength of nickel layer most, while translational speed has the most remarkable influences on both elonga-tion and micro hardness. The low rotational speed affects the properties least. In this experiment, a smooth nickel layer with tensile strength 581 MPa, elongation 17%and micro hardness 248HV is obtained by the orthogonal test.

  14. The measurement of the velocity of abrasive particles at the suction part of the cutting head

    OpenAIRE

    Foldyna, J. (Josef); M. Zeleňák; Klich, J. (Jiří); Hlaváček, P.; Sitek, L. (Libor)

    2013-01-01

    To be able to optimize the design of the abrasive cutting head using numerical simulation, it is necessary to gather as much information about processes occurring in the cutting head as possible. The development of the numerical model of processes occurring in the abrasive water jet cutting head during the process of creation and forming of abrasive water jet is currently in progress at the Institute of Geonics in Ostrava. The verification of the model requires, among others, to determine the...

  15. Technical Possibilities of Noise Reduction in Material Cutting by Abrasive Water-jet

    OpenAIRE

    Radvanská, Agáta; Ergić, Todor; IVANDIĆ, Željko; Hloch, Sergej; Valiček, Jan; Mullerova, Jana

    2009-01-01

    The technical procedure of noise reduction in material cutting by abrasive water-jet is described in this paper. The paper is aimed at the implementation of technical possibilities of noise reduction in the cutting of material by abrasive water-jet technology. Both the theoretical and experimental investigations were performed to verify and specify the new findings in the reduction of acoustic sound pressure at abrasive water-jet machining of engineering materials. By means of identification,...

  16. The measurement of the velocity of abrasive particlesat the suction part of the cutting head

    OpenAIRE

    Foldyna, J. (Josef); M. Zeleňák; Klich, J. (Jiří); Hlaváček, P.; Sitek, L. (Libor); Z. Říha

    2015-01-01

    To be able to optimize the design of the abrasive cutting head using numerical simulation, it is necessary to gather as much information about processes occurring in the cutting head as possible. The development of the numerical model of processes occurring in the abrasive water jet cutting head during the process of creation and forming of abrasive water jet is currently in progress at the Institute of Geonics in Ostrava. The verification of the model requires, among others, to determine the...

  17. A comparison of the abrasiveness of six ceramic surfaces and gold.

    Science.gov (United States)

    Jacobi, R; Shillingburg, H T; Duncanson, M G

    1991-09-01

    A type III gold alloy and six different ceramic surfaces were secured in an abrasion machine opposing extracted teeth to determine their relative abrasiveness and resistance to wear. The rankings of restorative materials from least abrasive to most abrasive were: gold alloy, polished; cast ceramic, polished; porcelain, polished; cast ceramic, polished and shaded; porcelain, polished and glazed; cast ceramic, cerammed skin shaded; and cast ceramic, cerammed skin unshaded. The ranking of materials from most wear-resistant to least wear-resistant was: gold alloy, cast ceramic cerammed, cast ceramic cerammed and shaded, porcelain polished, porcelain glazed, cast ceramic polished and shaded, and cast ceramic polished.

  18. EXPERIMENTAL STUDY ON VELOCITY PROFILE OF SUBMERGED ABRASIVE SUSPENSION JET FLOW

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Abrasive jet cutting, as a more efficient machining or cutting method, has emerged in recent years in mining and machining industries, but the knowledge about velocity profile of abrasive jet flow lacks in general. In practice, the Polyacrylamide (PAM) is generally applied to jet fluid to increase the suspension of the abrasive particles. Also, the effects of PAM on jet flow are not very clear. In this paper, velocity fields of both the abrasive particles and the fluid were systematically studied with the PIV technology. The slip velocity between the abrasive particle and the surrounding fluid was subtracted out to give a further description of abrasive suspension jet. The effects of polymer PAM on both the fluid flow and the movement of the suspending abrasive particles were also measured. And it is found that the PAM is a proper type of additive to improve velocity fields for both the abrasive particles and the fluid in a jet. The results of the PIV measurement can help give a better understanding about the basic physics of abrasive suspension jet flow, and a good guidance to validate and develop reliable computational models to describe the jet.

  19. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Energy Technology Data Exchange (ETDEWEB)

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  20. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    Science.gov (United States)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  1. Optimization of Profile and Material of Abrasive Water Jet Nozzle

    Science.gov (United States)

    Anand Bala Selwin, K. P.; Ramachandran, S.

    2017-05-01

    The objective of this work is to study the behaviour of the abrasive water jet nozzle with different profiles and materials. Taguchi-Grey relational analysis optimization technique is used to optimize the value with different material and different profiles. Initially the 3D models of the nozzle are modelled with different profiles by changing the tapered inlet angle of the nozzle. The different profile models are analysed with different materials and the results are optimized. The optimized results would give the better result taking wear and machining behaviour of the nozzle.

  2. Diffuse corneal abrasion after ocular exposure to laundry detergent pod.

    Science.gov (United States)

    Whitney, Rachel E; Baum, Carl R; Aronson, Paul L

    2015-02-01

    Although ocular injury from alkaline household cleaning products is well described, there is less known about the significance and extent of injury with ocular exposure to detergent pods. We report a 12-month-old with diffuse corneal abrasion caused by ocular contact with a laundry detergent pod. In addition to the known risks with aspiration with detergent pods, the potential for severe ocular injury is important for parents and clinicians to recognize. Children with ocular exposure to detergent pods should seek immediate medical care.

  3. Characteristics and mechanism of abrasive wear for thermoplastic polymers

    Institute of Scientific and Technical Information of China (English)

    Xian Jia; Xiaomei Ling

    2003-01-01

    Abrasive wear characteristics of polyethylene, polystyrene, polymethylmethacrylate, nylon 1010 and polyvinyl chloride were investigated. The volume relative wear resistance coefficients of these thermoplastic polymers are 18%-35 % (hardened and low temperature tempered steel 45 was used as a comparing material), and have a linear correlation with square roots of their cohesive energy densities. The coefficients of linear correlation is 0.949. Wear morphologies were observed by scanning electron microscope (SEM). Main wear mechanism of the thermoplastic polymers includes brittle breaking for the hard and brittle polymers & plowing and fatiguing for the soft and tough ones.

  4. Mechanical issues in laser and abrasive water jet cutting

    Science.gov (United States)

    Singh, Jogender; Jain, Sulekh C.

    1995-01-01

    In forging and other metal-working industries, lasers and abrasive water jets are being applied to cut a variety of metal products to improve productivity and reduce costs. As described in the following, both the processes have their unique cutting capabilities and characteristics. Before selecting one, however, users must be aware of how each technique influences the end product as well as its performance (e.g., high-cycle fatigue life). For this article, we examined the mechanics of these two cutting processes by studying their effects on Ti-6Al-4Vand A286 steel.

  5. Evaluation of the Particle Aerosolization from n-TiO2 Photocatalytic Nanocoatings under Abrasion

    Directory of Open Access Journals (Sweden)

    Neeraj Shandilya

    2014-01-01

    Full Text Available A parametric study on the release of titanium dioxide (TiO2 nanoparticles from two commercial photocatalytic nanocoatings is carried out. For this, abrasion tests are performed on them. The formed aerosols are characterized by their number concentration, particle size distribution, individual particle shape, size, and chemical composition. The two nanocoatings appear to exhibit contrastingly opposite behavior with respect to the number concentration of the released particles. Having irregular shapes, the released particles are found to have unimodal size distributions with 1.5–3.5% (in mass of Ti content. However, no free nanoparticles of TiO2 were found. Distinct phases during the particle number concentration evolution with time are also discussed and evaluated. Two quantities—(ΔC/ΔtI and TII—are identified as the important indicators to qualitatively measure the resistance strength and hence the concentration of the released particles from a nanocoating during stress application.

  6. Synthesis and performance of colloidal silica nano-abrasives with controllable size for chemical mechanical planarization.

    Science.gov (United States)

    Zhang, K L; Song, Z T; Wang, F; Wang, L Y; Feng, S L

    2009-02-01

    Under the analysis of particle growth mechanism, the monodisperse colloidal silica abrasives for chemical mechanical planarization (CMP) slurry were synthesized by the modified ion-exchanged and hydrothermal step-polymerization process. After the colloidal silica with controllable size was synthesized, its microstructure, stability and CMP performance was characterized and tested by SEM, HRTEM, Zeta potential Analyzer and CMP tester. Results show that the spherical, high stable (Zeta potential: -52.8 mV) colloidal silica with controllable size was achieved. About its CMP performance, the polishing rate for silicon double-side CMP is increased to be 317 nm/min and the polished surface roughness (RMS) was reduced to 0.32 nm.

  7. Simulation of abrasive water jet cutting process: Part 2. Cellular automata approach

    Science.gov (United States)

    Orbanic, Henri; Junkar, Mihael

    2004-11-01

    A new two-dimensional cellular automata (CA) model for the simulation of the abrasive water jet (AWJ) cutting process is presented. The CA calculates the shape of the cutting front, which can be used as an estimation of the surface quality. The cutting front is formed based on material removal rules and AWJ propagation rules. The material removal rule calculates when a particular part of the material will be removed with regard to the energy of AWJ. The AWJ propagation rule calculates the distribution of AWJ energy through CA by using a weighted average. The modelling with CA also provides a visual narrative of the moving of the cutting front, which is hard to observe in real process. The algorithm is fast and has been successfully tested in comparison to cutting fronts obtained with cutting experiments of aluminium alloy.

  8. Experimental Study on Abrasive Water Jet Machining of PZT Ceramic

    Science.gov (United States)

    Dhanawade, Ajit; Upadhyai, Ravi; Rouniyar, Arunkumar; Kumar, Shailendra

    2017-07-01

    This paper presents research work involved in abrasive water jet machining of PZT ceramic material. Process parameters namely stand-off distance, water pressure and traverse rate are considered in the present study. Response surface methodology approach is used to design the experiments. Relative significance of process parameters and their influence on kerf properties are identified on the basis of analysis of variance. It is found that water pressure and traverse rate are most significant parameters followed by stand-off distance. On the basis of experimental analysis, regression models are developed to predict kerf taper and depth of cut. The models are developed with respect to significant parameters, interaction and quadratic terms. It is found that model predictions are in congruence with experimental results. Multi-response optimization of process parameters is also performed using desirability approach in order to minimize kerf taper and maximize depth of cut. Kerf wall features of machined surfaces are observed using scanning electron microscope. The findings of present study are useful to improve kerf properties in abrasive water jet machining of PZT ceramic materials.

  9. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  10. Abrasive Wear Map of Polymer Tapes in Sand Dust Environment

    Institute of Scientific and Technical Information of China (English)

    WU Tong-hai; DIAO Dong-feng

    2006-01-01

    To make clear the wear conditions of ATM (Automatic Teller Machine) tribosystem when servicing in Chinese sand dust environment, abrasive wear of two kinds of polymer tapes specified for ATM, PI (Polyimide) and PEN (Polyethylene-2, 6-naphthalenedicarboxylate), was investigated in simulated sand dust environment with ATM tape-scraper tribosystem under various conditions of loads and sliding distances. The surface profiles of worn tape were measured with a surface profiler in order to calculating the wear cross-section areas and the wear volumes. The specific wear rates of polymer tapes were calculated under load conditions of 0.6, 1 and 1.5 N, and wear mechanisms were investigated with optical topography photos. As main results, the specific wear rates show stage variations in the wear process and the wear resistance of polymer tape shows good relationship with the mechanical deformation factors. In consideration of the service life, four wear models are generalized according to the magnitude of specific wear rates,which include no wear, mild wear, normal wear and severe wear model and the corresponding wear mechanisms for the four wear models are discussed with typical worn topographies. Based on the wear models and corresponding wear mechanisms, the abrasive wear maps of two polymer tapes servicing in sand dust environments are concluded for its industrial applications.

  11. Study on mineral processing technology for abrasive minerals

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Seong Woong; Yang, Jung Il; Hwang, Seon Kook; Choi, Yeon Ho; Cho, Ken Joon; Shin, Hee Young [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

    1995-12-01

    Buyeo Materials in Buyeogun, Choongnam province is a company producing feldspar concentrate, but does not yet utilize the garnet as abrasive material and other useful heavy minerals wasted out from the process of feldspar ore. The purpose of this study is to develop technology and process for the recovery of garnet concentrate. As results, the garnet is defined as ferro manganese garnet. The optimum process for recovery of garnet concentrate is to primarily concentrate heavy minerals from tailings of feldspar processing. And secondly the heavy minerals concentrated is dried and separated garnet concentrate from other heavy minerals. At this time, the garnet concentrate is yield by 0.176%wt from 0.31%wt of heavy minerals in head ore. The garnet concentrate contains 33.35% SiO{sub 2}, 12.20% Al{sub 2}O{sub 3}, 28.47% Fe{sub 2}O{sub 3}, 11.96% MnO. As for utilization of abrasive materials, a fundamental data was established on technology of grinding and classification. (author). 13 refs., 47 figs., 24 tabs.

  12. Abrasive-assisted Nickel Electroforming Process with Moving Cathode

    Science.gov (United States)

    REN, Jianhua; ZHU, Zengwei; XIA, Chunqiu; QU, Ningsong; ZHU, Di

    2017-03-01

    In traditional electroforming process for revolving parts with complex profiles, the drawbacks on surface of deposits, such as pinholes and nodules, will lead to varying physical and mechanical properties on different parts of electroformed components. To solve the problem, compositely moving cathode is employed in abrasive-assisted electroforming of revolving parts with complicated profiles. The cathode translates and rotates simultaneously to achieve uniform friction effect on deposits without drawbacks. The influences of current density and translation speed on the microstructure and properties of the electroformed nickel layers are investigated. It is found that abrasive-assisted electroforming with compound cathode motion can effectively remove the pinholes and nodules, positively affect the crystal nucleation, and refine the grains of layer. The increase of current density will lead to coarse microstructure and lower micro hardness, from 325 HV down to 189 HV. While, faster translational linear speed produces better surface quality and higher micro hardness, from 236 HV up to 283 HV. The weld-ability of the electroformed layers are also studied through the metallurgical analysis of welded joints between nickel layer and 304 stainless steel. The electrodeposited nickel layer shows fine performance in welding. The novel compound motion of cathode promotes the mechanical properties and refines the microstructure of deposited layer.

  13. Abrasive-assisted Nickel Electroforming Process with Moving Cathode

    Science.gov (United States)

    REN, Jianhua; ZHU, Zengwei; XIA, Chunqiu; QU, Ningsong; ZHU, Di

    2017-03-01

    In traditional electroforming process for revolving parts with complex profiles, the drawbacks on surface of deposits, such as pinholes and nodules, will lead to varying physical and mechanical properties on different parts of electroformed components. To solve the problem, compositely moving cathode is employed in abrasive-assisted electroforming of revolving parts with complicated profiles. The cathode translates and rotates simultaneously to achieve uniform friction effect on deposits without drawbacks. The influences of current density and translation speed on the microstructure and properties of the electroformed nickel layers are investigated. It is found that abrasive-assisted electroforming with compound cathode motion can effectively remove the pinholes and nodules, positively affect the crystal nucleation, and refine the grains of layer. The increase of current density will lead to coarse microstructure and lower micro hardness, from 325 HV down to 189 HV. While, faster translational linear speed produces better surface quality and higher micro hardness, from 236 HV up to 283 HV. The weld-ability of the electroformed layers are also studied through the metallurgical analysis of welded joints between nickel layer and 304 stainless steel. The electrodeposited nickel layer shows fine performance in welding. The novel compound motion of cathode promotes the mechanical properties and refines the microstructure of deposited layer.

  14. Abrasive waterjet machining of fiber reinforced composites: A review

    Science.gov (United States)

    Kalla, D. K.; Dhanasekaran, P. S.; Zhang, B.; Asmatulu, R.

    2012-04-01

    Machining of fiber reinforced polymer (FRP) composites is a major secondary manufacturing activity in the aircraft and automotive industries. Traditional machining of these composites is difficult due to the high abrasiveness nature of their reinforcing constituents. Almost all the traditional machining processes involve in the dissipation of heat into the workpiece which can be resulted in damage to workpiece and rapid wear of the cutting tool. This serious issue has been overcome by water jetting technologies. Abrasive waterjet machining (AWJM) is a nontraditional method and one of the best options for machining FRPs. This paper presents a review of the ongoing research and development in AWJM of FRPs, with a critical review of the physics of the machining process, surface characterization, modeling and the newer application to the basic research. Variable cutting parameters, limitations and safety aspects of AWJM and the noise related issues due to high flow rate of water jet will be addressed. Further challenges and scope of the future development in AWJM are also presented in detail.

  15. Improvement of abrasion resistance in artificial seawater and corrosion resistance in NaCl solution of 7075 aluminum alloy processed by laser shock peening

    Science.gov (United States)

    Wang, Hao; Ning, Chengyi; Huang, Yihui; Cao, Zhenya; Chen, Xiaoxiao; Zhang, Wenwu

    2017-03-01

    As 7075 aluminum alloy is widely used in a humid environment, in order to enhance its abrasion resistance and electrochemical corrosion resistance, the paper studied the effect of laser shock peening on abrasion resistance in artificial seawater and corrosion resistance in 3.5% NaCl solution of 7075 aluminum alloy. Result shows that when specimens were treated once and twice with 7.17 GW/cm2 the abrasion loss would be reduced by 43.75% and 46.09% compare to untreated respectively, and the corrosion rate of 7075 aluminum alloy could be reduced as much as 50.32% by LSP treatment with 7.17 GW/cm2. What's more, the effects on the microhardness, microstructure and residual stress with different LSP impacts and power density were investigated to find out strengthening mechanism of laser shock peening, which were observed and measured by microhardness tester, optical microscope and X-ray diffraction (XRD) residual stress tester. In the entire laboratory tests, it is considered that LSP is a practical option to improve abrasion resistance in seawater and corrosion resistance of 7075 aluminum alloy.

  16. Influence of Hardness, Matrix and Carbides in Combination with Nitridation on Abrasive Wear Resistance of X210Cr12 Tool Steel

    Directory of Open Access Journals (Sweden)

    Martin Orečný

    2016-10-01

    Full Text Available Materials used in abrasive wear conditions are usually selected according to their microstructure and hardness, however, other factors such as grain size, matrix saturation, carbides size and morphology are rarely considered. Therefore, the present study deals with the influence of different heat and chemical-heat treatments including their combination on abrasive wear resistance of X210Cr12 tool steel. The effects of material hardness, carbide morphology and microstructure on wear resistance after quenching and nitriding were also investigated. One sample series was quenched after austenitization at 960 °C for 20 min and tempered at 180 °C for 2 h. The second sample series was quenched from 1060 °C austenitization for 20 min and afterwards twice tempered at 530 °C for 1 h. From both the quenched and tempered states, one half of the samples was gas nitrided in NH3 atmosphere for 3 h and then diffusion annealed in N2 atmosphere for 4 h. Abrasion wear tests were performed by sliding the samples on Al2O3 paper. The samples weight loss was considered the main criterion for the wear resistance evaluation. The microstructures, nitrided layers and worn surfaces were observed using SEM microscopy. The highest abrasion wear resistance was obtained for the nitrided samples that were previously quenched from 1060 °C and tempered at 530 °C.

  17. Effect of microstructure on abrasion amount of steel balls for mill%显微组织对球磨机钢球磨损量的影响

    Institute of Scientific and Technical Information of China (English)

    张达富; 刘锦燕; 陈义

    2016-01-01

    Effect of microstructure on abrasion of steel balls by two different heat-treatment was studied by the abrasion-test machine,metalloscope and scanning electron microscopy (SEM) .The results show that the abrasion amount of high hardness steel balls with martensite microstructure is larger,and the relatively low hardness of tempered martensite and retained austenite erosion rate is lower.It is found that the abrasion mechanism of steel balls is given priority with peeling method,which indicates that the wear resistance of steel balls is directly related to the microstructure.%分别采用磨损试验机、金相显微镜和扫描电镜(SEM)等研究了两种热处理工艺下的钢球显微组织对磨损量的影响.结果表明,硬度较大的含马氏体组织的钢球磨损量较大,而硬度相对较低的回火马氏体+残留奥氏体磨损量较低.钢球的磨损机理以剥落方式为主,这说明钢球的耐磨性与显微组织有直接关系.

  18. Process monitoring evaluation and implementation for the wood abrasive machining process.

    Science.gov (United States)

    Saloni, Daniel E; Lemaster, Richard L; Jackson, Steven D

    2010-01-01

    Wood processing industries have continuously developed and improved technologies and processes to transform wood to obtain better final product quality and thus increase profits. Abrasive machining is one of the most important of these processes and therefore merits special attention and study. The objective of this work was to evaluate and demonstrate a process monitoring system for use in the abrasive machining of wood and wood based products. The system developed increases the life of the belt by detecting (using process monitoring sensors) and removing (by cleaning) the abrasive loading during the machining process. This study focused on abrasive belt machining processes and included substantial background work, which provided a solid base for understanding the behavior of the abrasive, and the different ways that the abrasive machining process can be monitored. In addition, the background research showed that abrasive belts can effectively be cleaned by the appropriate cleaning technique. The process monitoring system developed included acoustic emission sensors which tended to be sensitive to belt wear, as well as platen vibration, but not loading, and optical sensors which were sensitive to abrasive loading.

  19. Potential Use of Abrasive Air-Propelled Agricultural Residues for Weed Control

    Science.gov (United States)

    A new postemergence weed control tactic is proposed for organic production systems that results in plant abrasion and death upon assault from abrasive grits propelled by compressed air. Grit derived from granulated walnut shells was delivered by a sand blaster at 517 kPa at distances of 30 to 60 cm ...

  20. Cutting Tools, Files and Abrasives. Pre-Apprenticeship Phase 1 Training.

    Science.gov (United States)

    Lane Community Coll., Eugene, OR.

    This self-paced student training module on cutting tools, files, and abrasives is one of a number of modules developed for Pre-apprenticeship Phase 1 Training. Purpose of the module is to enable students to identify and explain the proper use and care of various knives, saws, snips, chisels, and abrasives. The module may contain some or all of the…

  1. A review of engineering control technology for exposures generated during abrasive blasting operations.

    Science.gov (United States)

    Flynn, Michael R; Susi, Pam

    2004-10-01

    This literature review presents information on measures for controlling worker exposure to toxic airborne contaminants generated during abrasive blasting operations occurring primarily in the construction industry. The exposures of concern include respirable crystalline silica, lead, chromates, and other toxic metals. Unfortunately, silica sand continues to be widely used in the United States as an abrasive blasting medium, resulting in high exposures to operators and surrounding personnel. Recently, several alternative abrasives have emerged as potential substitutes for sand, but they seem to be underused Some of these abrasives may pose additional metal exposure hazards. In addition, several new and improved technologies offer promise for reducing or eliminating exposures; these include wet abrasive blasting, high-pressure water jetting, vacuum blasting, and automated/robotic systems. More research, particularly field studies, is needed to evaluate control interventions in this important and hazardous operation.

  2. Comparison of shear bond strength and surface structure between conventional acid etching and air-abrasion of human enamel.

    Science.gov (United States)

    Olsen, M E; Bishara, S E; Damon, P; Jakobsen, J R

    1997-11-01

    Recently, air-abrasion technology has been examined for potential applications within dentistry, including the field of orthodontics. The purpose of this study was to compare the traditional acid-etch technique with an air-abrasion surface preparation technique, with two different sizes of abrading particles. The following parameters were evaluated: (a) shear bond strength, (b) bond failure location, and (c) enamel surface preparation, as viewed through a scanning electron microscope. Sixty extracted human third molars were pumiced and divided into three groups of 20. The first group was etched with a 37% phosphoric acid gel for 30 seconds, rinsed for 30 seconds, and dried for 20 seconds. The second and third groups were air-abraded with (a) a 50 microm particle and (b) a 90 microm particle of aluminum oxide, with the Micro-etcher microabrasion machine (Danville Engineering Inc.). All three groups had molar stainless steel orthodontic brackets bonded to the buccal surface of each tooth with Transbond XT bonding system (3M Unitek). A Zwick Universal Testing Machine (Calitek Corp.) was used to determine shear bond strengths. The analysis of variance was used to compare the three groups. The Adhesive Remnant Index (ARI) was used to evaluate the residual adhesive on the enamel after bracket removal. The chi square test was used to evaluate differences in the ARI scores among the groups. The significance for all tests was predetermined at p shear bond strength among the three groups (p = 0.0001). The Duncan Multiple Range test showed a significant decrease in shear bond strength in the air-abraded groups. The chi square test revealed significant differences among the ARI scores of the acid-etched group and the air-abraded groups (chi(2) = 0.0001), indicating no adhesive remained on the enamel surface after debonding when air-abrasion was used. In conclusion, the current findings indicate that enamel surface preparation using air-abrasion results in a significant lower

  3. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  4. Investigation of the abrasive lapping of oxide ceramics

    Directory of Open Access Journals (Sweden)

    Almaz Mullayanovich Khanov

    2016-03-01

    Full Text Available In this paper the methods of ceramic materials treatments are summarized. For the treatment of a technical ceramics the grinding and finishing processes including the description of the treatment steps are reported. In the first step, up to 80% of the material is polished away and the grinding is carried out at increased velocities using a tool with larger grains. In the second step of grinding, the amount of the removed material is decreased and this step is carried out using the abrasive tool with smaller grains. The third step referred as finishing is done by diamond abrasive micro-powders and a paste with a certain grain size. Often, after this step the polishing is performed in order to achieve the precision class of 1-3 and low surface roughness. The abrasive finishing of the materials based on the oxide ceramics VSH-75 is investigated. It is found that the performance ability of the diamond micro-powder is higher by a factor of 15-30 compared to the electrocorundum and green silicon carbide micro-powders. By increasing the graininess, the amount of removed material and the roughness of a treated surface are increased. In order to achieve the Rz=0.8 µm it is recommended to use a synthetic diamond micro-powder ASM20. Additionally, the influence of the contact pressure of the part onto the lap in the range from 25 to 150 kPa is investigated. With the increase of the contact pressure from 25 to 50 kPa, the total removal is significantly increasing whereas the relative diamond micro-powder consumption and surface roughness are essentially decreasing. Further increase of the contact pressure up to 150 kPa has smaller effect on the process parameters, while the cracks appear at the tool surface deteriorating the external view of the tool. The optimal contact pressure during finishing of the ceramic using the cast iron lap SCH-28 is about 50-100 kPa

  5. Graphite Intended for Green Engineering Developed by Noncontaminant Reverse Abrasion

    Directory of Open Access Journals (Sweden)

    Roberto Baca Arroyo

    2016-01-01

    Full Text Available Graphite intended for green engineering was synthesized by noncontaminant reverse abrasion, which consists of graphite layers assembled with thickness controlled on SiC sandpaper as insulating substrate. Phase formation of the graphite layers was validated by X-ray diffraction studies and its finished profile by Atomic Force Microscopy (AFM. Transport parameters of only three layers were evaluated from current-voltage curves. Mathematical functions such as derivative and modulation of a signal have been built by graphite circuits using different performance principles, compared to those used with silicon devices. The trends related to electronic engineering should be achieved with design of the graphite-based devices to facilitate their mass production in the near future.

  6. Surface quality of marble machined by abrasive water jet

    Directory of Open Access Journals (Sweden)

    Ramy Abdullah

    2016-12-01

    Full Text Available This paper presents a study conducted to examine the effect of cutting parameters, namely standoff distance, nozzle traverse speed (TS, abrasive flow rate (AFR, and material type on cutting performance for two types of marble workpieces, Carrara white and Indian green. Statistical analysis was undertaken to assess the influence of the cutting parameters on the process performances in terms of surface roughness, surface waviness, and Kerf taper ratio. The results showed that the TS and material type were the most significant factors that affected surface roughness and Kerf taper ratio. Also, although AFR was found to have significant effect on surface waviness, it had no noticeable influence on surface roughness nor Kerf taper ratio.

  7. Monitoring and control of fine abrasive finishing processes

    DEFF Research Database (Denmark)

    Lazarev, Ruslan

    In engineering, surfaces with specified functional properties are of high demand in various applications. Desired surface finish can be obtained using several methods. Abrasive finishing is one of the most important processes in the manufacturing of mould and dies tools. It is a principal method...... of this work was to investigate foundations for process monitoring and control methods in application to semi-automated polishing machine based on the industrial robot. The monitoring system was built on NI data acquisition system with two sensors, acoustic emission sensor and accelerometer. Acquired sensory...... signals were analysed in time-frequency domain and specific process features are extracted in relation to machining parameters and processed surface properties. Development and research of the process monitoring was done with background in evaluation of surface roughness parameters. The characterization...

  8. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    Directory of Open Access Journals (Sweden)

    A.A. Ayeni

    2012-06-01

    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  9. Cover and Erosion Asymmetry in Saltation-Abrasion

    Science.gov (United States)

    Stark, C. P.; Parker, G.

    2014-12-01

    Erosion in bedrock-floored rivers is both driven and limited by the amount of sediment transported along the bed. Some sediment boosts wear rates, whereas too much generates a protective cover. This phenomenon determines the shape of river channels in a variety of landscapes and limits how fast they evolve. Here we reevaluate data from a well-known bedrock wear experiment to throw new light on how the saltation-abrasion process. Instead of a symmetric form for erosion versus sediment flux relative to transport capacity, we find the erosion rate peak shifts towards lower sediment fluxes when blocking of oblique saltation trajectories is taken into account. The theoretical context for this reevaluation is a cover-saltation-abrasion model, based on queueing theory (QT), for bedload transport over a planar bedrock bed. The QT approach provides some clarity in the stochastic treatment of granular impacts and cover, and generates closed-form solutions for wear rate in terms of sediment flux and simplified saltation geometry. Applied to the Sklar & Dietrich (2001) experiments in a very small recirculating flume, the two-parameter QT model fits the observed relation between erosion rate and sediment load, infers sediment flux as a function of load, admits non-negligible wear rates for a mean sediment depth of one grain, i.e., for full cover on average, but also suggests that bedrock erosion is blocked at >=50% instantaneous cover. The QT model makes testable predictions for future laboratory experiments and highlights the need for specific improvements in more comprehensive treatments of bedrock erosion and cover.

  10. FEASIBILITY TESTING AND INVESTIGATION ON A NEW TECHNOLOGY FOR HARD ROCK TUNNELING WITH A COLLIMATED ABRASIVE WATER JET%采用准直管磨料射流掘进硬岩巷(隧) 道的可行性试验与探讨

    Institute of Scientific and Technical Information of China (English)

    李晓红; 王建生; 杨林; 卢义玉; 孙家骏

    2001-01-01

    为了提高坚硬岩石巷道的掘进速度和质量,研究了准直管磨料射流用于岩石巷道掘进的方案,分析了准直管磨料射流装备的结构特点和工作原理。试验研究了准直管结构参数、磨料参数、进给速度对射流切割效果的影响。初步研究表明这一设想基本可行,是一种值得探讨的新型掘进方法。%A new-type tunneling system, Collimated Abrasive Water Jet(CAWJ)cutter, is develped to increase the tunneling speed and improve the cutting quality in hard rock. And its characteristics of configuration and operating principle are discussed. The effects of cutting hard rock with various operating parameters on the cutting efficiency of CAWJ are analyzed. Research results show that it is primarily feasible for tunneling hard rock with CAWJ.

  11. Laboratory evaluation of toothbrush/toothpaste abrasion resistance after smooth enamel surface sealing.

    Science.gov (United States)

    Korbmacher-Steiner, Heike M; Schilling, Arndt F; Huck, Lothar G; Kahl-Nieke, Bärbel; Amling, Michael

    2013-04-01

    The use of dental sealants has been extended to smooth enamel surfaces. The present study was conducted to test the in vitro performance of four sealants with different characteristics (highly and lowly filled, self-etching features). Eighty human teeth (lower incisors and premolars) were randomly divided into following sealant test groups: ProSeal(TM), LightBond(TM), OrthoSolo(TM), and Seal&Protect(®). Twenty untreated teeth served as a control group. Tooth brushing was conducted for a period of time simulating 12, 18, and 24 months. During the toothbrush abrasion protocol, the specimens were subjected to thermal and acidic challenge. Sealant thickness was determined with μCT imaging, and qualitative and quantitative surface effects were investigated using stereo microscopy and raster electron microscopy, respectively. Data were subjected to t test or Kruskal-Wallis/Mann-Whitney tests (alpha, 5%). The wear behavior and film integrity of highly filled sealants were superior to lowly filled sealants. Even after 1 year of tooth brushing, significant surface deterioration with deleterious loss of enamel and discoloration was observed in all tested materials (χ(2) = 15.349; P = 0.004). The size of the observed defects increased over time. These results suggest that the application of sealants on smooth enamel surfaces should be limited to special indications, and their usefulness has to be revisited. Based on the results of this in vitro study, the general overall application of enamel sealants needs to be questioned.

  12. Development of Abrasive Selection Model/Chart for Palm Frond Broom Peeling Machine Design

    Directory of Open Access Journals (Sweden)

    Nwankwojike

    2014-12-01

    Full Text Available A model for predicting the friction required by a palm frond broom peeling machine for effective peeling of palm leaf to broom bristle and a chart for selecting the best abrasive material for this machine’s peeling operation were developed in this study using mechanistic modeling method. The model quantified the relationship between the coefficient of friction and other operational parameters of this machine while the abrasives selection chart constitutes a plot of this measured friction parameter against the abrasive materials used in palm frond broom peeling machine fabrication. The values of the coefficient of friction of palm leaf on different abrasive materials used in this plot were determined from experimental study of the effect of moisture content level of naturally withered palm leaves (uninfluenced by external forces on their coefficient of friction with the abrasives. Results revealed the average moisture content of palm leaf this machine can peel effectively as 6.96% and also that the roughest among the abrasives that approximate the coefficient of friction for a specific design of this peeling machine gives maximum peeling efficiency. Thus, the roughest among the abrasive materials that approximate the coefficient of friction for a specific design of this machine should be selected and used for its fabrication and operation.

  13. The effectiveness of dentifrices without and with sodium lauryl sulfate on plaque, gingivitis and gingival abrasion--a randomized clinical trial.

    Science.gov (United States)

    Sälzer, S; Rosema, N A M; Martin, E C J; Slot, D E; Timmer, C J; Dörfer, C E; van der Weijden, G A

    2016-04-01

    The aim of this study was to compare the efficacy of a dentifrice without sodium lauryl sulfate (SLS) to a dentifrice with SLS in young adults aged 18-34 years on gingivitis. One hundred twenty participants (non-dental students) with a moderate gingival inflammation (bleeding on probing at 40-70 % of test sites) were included in this randomized controlled double blind clinical trial. According to randomization, participants had to brush their teeth either with dentifrice without SLS or with SLS for 8 weeks. The primary outcome was bleeding on marginal probing (BOMP). The secondary outcomes were plaque scores and gingival abrasion scores (GA) as well as a visual analogue scale (VAS) score at exit survey. Baseline and end differences were analysed by univariate analysis of covariance (ANCOVA) test, between group differences by independent t test and within groups by paired sample t test. BOMP improved within groups from on average 0.80 at baseline to 0.60 in the group without SLS and to 0.56 in the group with SLS. No statistical difference for BOMP, plaque and gingival abrasion was found between both groups. VAS scores for taste, freshness and foaming effect were significantly in favour of the SLS-containing dentifrice. The test dentifrice without SLS was as effective as a regular SLS dentifrice on gingival bleeding scores and plaque scores. There was no significant difference in the incidence of gingival abrasion. In patients diagnosed with gingivitis, a dentifrice without SLS seems to be equally effective compared to a dentifrice with SLS and did not demonstrate any significant difference in gingival abrasion. In patient with recurrent aphthous ulcers, the absence of SLS may even be beneficial. However, participants indicate that they appreciate the foaming effect of a dentifrice with SLS more.

  14. Preliminary study on occurrence of composite material delamination processed by abrasive water jet cutting

    Directory of Open Access Journals (Sweden)

    Popan Ioan Alexandru

    2017-01-01

    Full Text Available The paper presents a preliminary experimental study on processing composite materials (CFRP using abrasive water jet cutting (AWJC process, analysing the possibilities of occurrence of material delamination. AWJC is a proper solution for cutting CFRP because of reduced interface temperature, high flexibility, low mechanical loading and reduced cutting forces. Cutting CFRP using AWJC involves several challenges like material delamination due to the high velocity impact of the jet. To understand the delamination, three experimental tests were made: in the first test the cutting and the drilling was made with high water pressure (350 MPa, in the second test the cutting was made with high water pressure and for drilling was used low water pressure (200 MPa and in last test a pre-drilled hole was used. Within those experiments was observed the CFRP delamination appears just during the drilling, not during the cutting. By decreasing the water jet pressure, the jet energy is decreased and in this way the delamination decrease.

  15. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  16. Effects of mechanical cleaning by manual brushing and abrasive blasting on lime render coatings on Architectural Heritage

    Directory of Open Access Journals (Sweden)

    Iglesias-Campos, M. A.

    2014-12-01

    Full Text Available This research studies the effects of mechanical cleaning by brushing and by abrasive blasting on the lime render coating of a façade. After analysing the properties of the material, the deposits to be removed and their possible influence on the treatment, different cleaning tests were made by manual brushing and by blasting with three varieties of abrasives at 45° and 75° angles, keeping the other parameters constant. Taking the restorer’s perspective as a starting point, and in order to fulfil the practical requirements of an intervention, tests were evaluated with macro-photography, USB digital microscope and stereomicroscope with 3D visualization and measurement. From the results can be concluded that abrasives with low friability and greater grain size than the space between mortar aggregates blasted at a 75° angle reduce the differential erosion compared to other abrasives; although manual brushing has less impact on the surface.En este trabajo se estudian los efectos de las limpiezas mecánicas con cepillado y con proyección de abrasivos sobre un revestimiento exterior de cal. Tras documentar las propiedades del material, de los depósitos superficiales y de su posible influencia en el tratamiento, se realizaron diferentes catas de limpieza con cepillado manual y con proyección de tres abrasivos con ángulos de 45° y 75° manteniendo constantes el resto de parámetros. Partiendo de la visión del conservador-restaurador y de un carácter práctico según las necesidades reales de intervención, los ensayos se evaluaron con macrofotografía, microscopio digital USB y microscopio estereoscópico con visualización y medición en 3D. De los resultados se determina que los abrasivos de baja friabilidad y granulometría mayor que el espacio entre los áridos del mortero proyectados con un ángulo de 75° reducen la erosión diferencial en comparación a otros abrasivos, aunque el cepillado manual altera menos la superficie.

  17. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    Directory of Open Access Journals (Sweden)

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  18. Study on planarization machining of sapphire wafer with soft-hard mixed abrasive through mechanical chemical polishing

    Science.gov (United States)

    Xu, Yongchao; Lu, Jing; Xu, Xipeng

    2016-12-01

    This study investigated the material removal mechanism of sapphire wafer with soft-hard mixed abrasives through mechanical chemical polishing (MCP). The polishing film, which contains diamond as hard abrasives and high reactivity silica as soft abrasives, is prepared through sol-gel technology. Silica abrasives with regular spherical shape and high reactivity are prepared through hydrolysis-precipitation. Diamond grits with three different particle sizes are used as abrasives. Results show that the rate of material removal of mixed abrasives during MCP is more than 52.6% of that of single hard abrasives and the decrease in surface roughness is more than 21.6% of that of single hard abrasives. These results demonstrate that the ideal planarization of sapphire wafer with high removal rate and good surface quality can be achieved when the effect of mechanical removal of hard abrasives and the chemical corrosion effect of soft abrasives are in dynamic equilibrium. A model that describes the material removal mechanism of sapphire with mixed abrasives during MCP is proposed. The results of thermodynamic calculation and polishing residue analysis are used to demonstrate the rationality of the model.

  19. Ice Abrasion on Fiber Reinforced Concrete : A Study on the Effects of Various Types of Fiber and the Reliability of the Laboratory Measurements

    OpenAIRE

    Sætre, Kristian

    2014-01-01

    The purpose of this study has been to compare how fiber reinforced concretes, using different amounts and types of fiber, behave compared to standard offshore concretes without fiber in regard to ice abrasion. The effect of fiber addition on the freeze-thaw resistance has also been studied. Due to various observations during testing, a large part of this study has gradually come to deal with the accuracy and the reliability of the measurement equipment and methods used during these ice abrasi...

  20. Toothbrush abrasivity in a long-term simulation on human dentin depends on brushing mode and bristle arrangement.

    Science.gov (United States)

    Bizhang, Mozhgan; Schmidt, Ilka; Chun, Yong-Hee Patricia; Arnold, Wolfgang H; Zimmer, Stefan

    2017-01-01

    The aim of this study was to evaluate the susceptibility of dentin to brushing abrasion using four different toothbrushes (rotating-oscillating, sonic and two types of manual toothbrushes) with the same brushing forces. Dentin samples (n = 72) were selected from 72 impacted third molars. Half of the surface of dentin samples was covered with an adhesive tape, creating a protected and a freely exposed area in the same specimen. Brushing was performed with either a: sonic (Sonicare PowerUp, Philips GmbH, Hamburg, Germany), b: oscillating-rotating (Oral B Vitality Precisions Clean, Procter & Gamble, Schwalbach am Taunus, Germany) or two different manual toothbrushes c: flat trim brush head toothbrush (Dr. Best: Original, Glaxo-Smith-Kline, Bühl, Germany) and d: rippled-shaped brush head toothbrush (Blend-a-Dent, Complete V-Interdental, Blend-a-med, Schwalbach, Germany) in a custom made automatic brushing machine. The brushing force was set to 2 N and a whitening toothpaste (RDA = 150) was used. The simulation period was performed over a calculated period to mimic a brushing behavior of two times a day brushing for eight years and six months. Dentin loss was quantitatively determined by profilometry and statistically analyzed by Wilcoxon and Mann-Whitney-U Test (p < 0.05). The mean (standard deviation) surface loss was 21.03 (±1.26) μm for the sonic toothbrush, 15.71 (±0.85) μm for the oscillating-rotating toothbrush, 6.13 (±1.24) μm for the manual toothbrush with flat trim brush head and 2.50 (±0.43) μm for the manual toothbrush with rippled-shaped brush head. Differences between all groups were statistically significant at p<0.05. Using the same brushing force and a highly abrasive toothpaste, manual toothbrushes are significantly less abrasive compared to power toothbrushes for an 8.5-year simulation.

  1. Surface assessment and modification of concrete using abrasive blasting

    Science.gov (United States)

    Millman, Lauren R.

    Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO22 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute's (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to

  2. Study of kerf geometry of multilayers materials in abrasive water jet cutting process

    Directory of Open Access Journals (Sweden)

    Barabas Bogdan

    2017-01-01

    Full Text Available The use of abrasive jet cutting in case of multilayers materials, shows particularities and difficulties, due to different hardness and thickness of layers. This paper studies changes, occurred in the kerf geometry at passing of abrasive particles, through layers with different hardness and aims to establish a link between hardness and thickness of the layers and kerf geometry because processing accuracy is determined by the geometry of the cut. Thus, is proposed a novel algorithm based on minimization of angle of kerf, for optimization a cutting process in abrasive water jet technology, which can be utilized for materials with different hardness in layers. Direct effect of optimization of cutting consist in increasing efficiency, dimensional precision, traverse velocity, and decreasing the amount of used abrasive garnet.

  3. MAGNETO-ABRASIVE MACHINING OF SURFACES FORMED BY ELECTROMAGNET SURFACING WITH PLASTIC DEFORMATION

    Directory of Open Access Journals (Sweden)

    Zh. A. Mrochek

    2011-01-01

    Full Text Available The paper presents investigation results pertaining to magneto-abrasive machining of product surfaces formed by electromagnet surfacing with a plastic deformation of P6M5K5 powder. 

  4. Treatment of gingival hyperpigmentation with rotary abrasive, scalpel, and laser techniques: A case series.

    Science.gov (United States)

    Murthy, M Bhanu; Kaur, Jasjit; Das, Rupali

    2012-10-01

    Melanin pigmentation often occurs in the gingiva as a result of an abnormal deposition of melanin, due to which the gums may appear black, but the principles, techniques, and management of the problems associated with gingival melanin pigmentation are still not fully established. Depigmentation procedures such as scalpel surgery, gingivectomy with free gingival autografting, electrosurgery, cryosurgery, chemical agents such as 90% phenol and 95% alcohol, abrasion with diamond bur, Nd: YAG laser, semiconductor diode laser, and CO2 laser have been employed for removal of melanin hyper pigmentation. The following case series describes three different surgical depigmentation techniques: scalpel surgery, abrasion with rotary abrasive, and a diode laser. Better results of depigmentation were achieved with diode laser than conventional scalpel and with rotary abrasion with respect to esthetics. The results point out that lasers are an effective and a safe means to removal of hyperpigmentation from the gingiva. Healing was uneventful and no repigmentation occurred.

  5. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Science.gov (United States)

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  6. INVESTIGATION ON NEW TYPE OF DOUBLY BLENDING ABRASIVE WATER JET NOZZLE SYSTEM WITH HIGHER PERFORMANCE

    Institute of Scientific and Technical Information of China (English)

    ZHU Pailong; ZHOU Jinjin; TANG Dianbo

    2006-01-01

    Based on the two existing abrasive water-jet(AWJ) systems, the dia-jet (or pre-jet) and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet's advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives.The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated.Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.

  7. The effect of anti-sensitivity dentifrices on brushing abrasion of eroded dentin in vitro.

    Science.gov (United States)

    Hughes, Nathan; Mason, Stephen; Creeth, Jonathan; Hara, Anderson T; Parmar, Madhu; González-Cabezas, Carlos

    2008-01-01

    To investigate the abrasive effects of three marketed anti-sensitivity, and one marketed regular dentifrice on dentin, using an erosion-abrasion in vitro model. Standardized human dentin specimens were prepared and exposed to cycles of erosion, remineralization, and tooth brushing, utilizing the four commercially available dentifrices. Dentin surface loss was then measured by optical profilometry after a total of nine complete cycles. The RDA and pH values of the dentifrices were also measured to assist in the interpretation of results. Profilometry showed significantly greater dentin surface loss for both Colgate Sensitive Fresh Stripe and Colgate Sensitive Multi Protection when compared with Sensodyne Total Protection or Crest Cavity Protection dentifrices. The abrasive level of dentifrices correlated positively (r-squared = 0.66; p < 0.05) with dentin surface loss. This study demonstrated that the abrasivity of dentifrices can have a significant effect on the wear of eroded dentin in vitro.

  8. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.

    1986-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  9. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    Directory of Open Access Journals (Sweden)

    Delia BAHRIM

    2016-03-01

    Full Text Available Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of dental abrasion, are available.Considering the advance of the adhesive techniques, the conservative treatment of dental abrasion is more indicated than the conventional method.Consequently, a 3-stage protocol of coronary reconstruction is recommended in cases of erosion with undersizing of the lower segment. The immediate aesthetic results are satisfacatory for the patient, as well as the functional ones, not requiring longer accomodation times. The reconstructions are resistant, due to the progress recorded by the adhesive techniques and composite resins (nano-hybrids, nano-composites.

  10. The effect on cast post dimensions of casting investment and airborne particle abrasion.

    Science.gov (United States)

    Hashem, Danya; German, Matthew J; Wassell, Robert W

    2011-09-01

    Cast posts can sometimes prove difficult to seat fully during fitting. This study compared two different liquid/water dilutions for phosphate bonded investment and the effect of controlled airborne particle abrasion on resulting post diameter. After measuring polymeric post patterns (n = 18), 3 groups were invested using concentrated solution and 3 groups using dilute solution. After casting they were weighed and remeasured then exposed to airborne particle abrasion. Both solutions produced oversized cast posts. Mean diameter reduction during airborne particle abrasion was 8 microm/10s taking an average of 41s to reach precast size. Where a post pattern fits tightly, airborne particle abrasion for 70s should reduce the casting sufficiently to accommodate the cement lute.

  11. Drawing Light-fields: Hand-drawn Approaches to Abrasion Holography

    Science.gov (United States)

    Duke, T.

    2013-02-01

    Abrasion holography has received little attention since the technique was described by William J. Beaty in the early 1990's. In this paper the limitations of abrasion holography are explored, and new approaches are presented which expand the possibilities of the medium. New tools presented here offer new possibilities to the artist wishing to draw holograms by hand. Methods are described by which complex curves and organic forms can be constructed by hand more easily and intuitively than previously described. In an analysis of reconstruction lighting and viewing geometries, new solutions to reduce or eliminate distortions are suggested. Various tools, materials, and scratch geometries are considered for optimum 3D illusion. A new class of abrasion holograms is presented that use elliptical, hypotrochoidal, and epitrochoidal scratch geometries, exhibiting novel animation effects. In conclusion, a method for embossing abrasion holograms with the aid of an etching press is described.

  12. Clarification of abrasive jet precision finishing with wheel as restraint mechanisms and experimental verification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.

  13. Effect of dried sunflower seeds on incisal edge abrasion: A rare case report.

    Science.gov (United States)

    Rath, Avita; Ramamurthy, Priyadarshini H; Fernandes, Bennete Aloysius; Sidhu, Preena

    2017-01-01

    Tooth surface loss (TSL) is a complex phenomenon characterized by the loss of hard tooth structure at various locations of the teeth, usually due to more than one factor. TSL due to abrasion can be significant in patients consuming coarse, abrasive diet. The present case reports an interesting incisal edge abrasion in a female patient, attributed to a particular dietary behavior of long-term consumption of sunflower seeds. All her family members and most of the people from her native place were also reported to have similar lesions by the patient. Larger epidemiological studies to assess the prevalence and severity of such abrasive lesions in geographic areas with this particular dietary habit need to be carried out so that people may be made aware and educated about alternative ways of eating sunflower seeds that will not cause any form of tooth wear.

  14. A Study of effect of Process Parameters of Abrasive jet machining

    Directory of Open Access Journals (Sweden)

    Jagtar Singh

    2011-01-01

    Full Text Available As Abrasive jet machining (AJM is similar to sand blasting and effectively removes hard and brittle materials. AJM has been applied to rough working such as deburring and rough finishing. With the increase of needs for machining of ceramics, semiconductors, electronic devices and L.C.D., AJM has become a useful technique for micromachining. This paper deals with various experiments which were conducted to assess the influence of abrasive jet machining (AJM process parameters on material removal rate and diameter of holes of glass plates using aluminum oxide type of abrasive particles. The experimental results of the present work are used to discuss thevalidity of proposed model as well as the other models. With the increase in nozzle tip distance (NTD, the top surface diameter and bottom surface diameter of hole increases as it is in general observation of abrasive jet machining process. As the pressure increases, the material removal rate (MRR is also increased.

  15. Specification of rock abrasiveness for the purposes of tunnel driving using TBM

    Directory of Open Access Journals (Sweden)

    Miklúšová Viera

    2000-09-01

    Full Text Available This article analyses rock abrasiveness that causes attrition (wearing down of the disintegration indentors. In the case of drilling machines equipped with disc chipper tools it is the attrition of the discs. The attrition of the discs results in the reduction of the drilling rate and the increase in the specific disintegration energy, thus directly affecting the total economic outcome of the mining site (tunnel.Abrasiveness of the rock is the rock’s ability to wear down the working tool during the mutual interaction between the working indentor and the rock in the mechanic rock disintegration process. The disintegration indentor wears down during the interaction, that changes its geometric dimensions, causing the increase in the contact area between the tool and the surface of the rock. The changes in these dimensions consequently alter the rate of advance of the drilling machine and the specific disintegration energy.Abrasiveness is therefore an overall result of physical and mechanical characteristics of the rock during the interaction between the disintegration indentor and the rock. In the present time there is no method that would formulate the rock’s abrasiveness at the hands of physical-mechanical characteristics of the rock. Because the interaction between the tool and the rock depends on the characteristics of the tool, abrasiveness is at present a relative quantity, dependent also on the quality of the disintegration indentors. With the progress in the quality of disintegration tools, the abrasiveness and the attrition of the tool during mechanic rock disintegration changes. From this standpoint it is, in the course of determining the rock’s abrasiveness in the laboratory procedures, needed to eliminate the impact of the disintegration indentor characteristics. By choosing one disintegration indentor type with predetermined physical-mechanical characteristics for the laboratory measurements, we can obtain abrasiveness that

  16. Multi-objective Optimization of Process Performances when Cutting Carbon Steel with Abrasive Water Jet

    Directory of Open Access Journals (Sweden)

    M. Radovanović

    2016-12-01

    Full Text Available Multi-objective optimization of process performances (perpendicularity deviation, surface roughness and productivity when cutting carbon steel EN S235 with abrasive water jet is presented in this paper. Cutting factors (abrasive flow rate, traverse rate and standoff distance were determined when perpendicularity deviation and surface roughness are minimal and productivity is maximal. Multi-objective genetic algorithm (MOGA was used for the determination set of nondominated optimal points, known as Pareto front.

  17. Chemical Mechanical Polishing of Glass Substrate with α-Alumina-g-Polystyrene Sulfonic Acid Composite Abrasive

    Institute of Scientific and Technical Information of China (English)

    LEI Hong; BU Naijing; ZHANG Zefang; CHEN Ruling

    2010-01-01

    Abrasive is the one of key influencing factors during chemical mechanical polishing(CMP) process. Currently, α-Alumina (α-Al2O3) particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid (α-Al2O3-g-PSS) composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy(FTIR), X-ray photoelectron spectroscopy(XPS), time-of-flight secondary ion mass spectroscopy(TOF-SIMS), and scanning electron microscopy(SEM), respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy(AFM) images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.

  18. Release of copper-amended particles from micronized copper-pressure-treated wood during mechanical abrasion

    OpenAIRE

    Civardi, Chiara; Schlagenhauf, Lukas; Kaiser, Jean-Pierre; Hirsch, Cordula; Mucchino, Claudio; Wichser, Adrian; Wick, Peter; Schwarze, Francis W. M. R.

    2016-01-01

    Background We investigated the particles released due to abrasion of wood surfaces pressure-treated with micronized copper azole (MCA) wood preservative and we gathered preliminary data on its in vitro cytotoxicity for lung cells. The data were compared with particles released after abrasion of untreated, water (0% MCA)-pressure-treated, chromated copper (CC)-pressure-treated wood, and varnished wood. Size, morphology, and composition of the released particles were analyzed. Results Our resul...

  19. Examination of Wetting by Liquid Zinc of Steel Sheets Following Various Kinds of Abrasive Blasting

    Directory of Open Access Journals (Sweden)

    Cecotka M.

    2016-06-01

    Full Text Available Abrasive blasting is one of the methods of surface working before hot-dip zinc-coating. It allows not only to remove products of corrosion from the surface, but it also affects the quality of the zinc coating applied later, thereby affecting wettability of surface being zinc-coated. The surface working can be done with different types of abrasive material.

  20. Microstructure formation and properties of abrasion resistant cast steel

    Directory of Open Access Journals (Sweden)

    S. Parzych

    2010-01-01

    Full Text Available The so-called adamitic cast steels are characterised by a high abrasion resistance. These cast steels are of a pearlitic matrix with uniformly distributed hypereutectoid cementite precipitates. Apart from hypereutectoid cementite very often transformed ledeburite also occurs in the microstructure of these cast steels. Such cast steels contain chromium (app. 1 % and nickel (app. 0.5 % as alloy additions and sometimes their silicon content is increased. The presence of molybdenum is also permissible (app. 0.4 %. The basic problem in application of these steels for structural elements constitutes their insufficient crack resistance. An improvement of mechanical properties by changes of morphology of hypereutectoid cementite and transformed ledeburite precipitates by means of the heat treatment application was the aim of this study. G200CrNiMo4-3-3 cast steel was the investigated material. Changes in the morphology of hypereutectoid cementite and transformed ledeburite obtained due to the heat treatment are described in detail in the present paper. An influence of the microstructure changes on impact toughness of the investigated cast steel is presented. Investigations performed within this study will serve for the microstructure optimisation on account of functional qualities of this cast steel.

  1. Laboratory Measurements of Particulate Matter Concentrations from Asphalt Pavement Abrasion

    Science.gov (United States)

    Fullová, Daša; Đurčanská, Daniela

    2016-12-01

    The issue of emissions from road traffic is compounded by the fact that the number of vehicles and driven kilometres increase each year. Road traffic is one of the main sources of particulate matter and traffic volume is still increasing and has unpleasant impact on longevity of the pavements and the environment. Vehicle motions cause mechanical wearing of the asphalt pavement surface - wearing course by vehicle tyres. The contribution deals with abrasion of bituminous wearing courses of pavements. The asphalt mixtures of wearing courses are compared in terms of mechanically separated particulate matter. The samples of asphalt mixtures were rutted in wheel tracking machine. The particulate matter measurements were performed in laboratory conditions. The experimental laboratory measurements make it possible to sample particulates without contamination from exhaust emissions, abraded particles from vehicles, resuspension of road dust and climate affects. The contribution offers partial results of measurements on six trial samples of asphalt mixtures with different composition. It presents particulate matter morphology and the comparison of rutted asphalt samples in terms of PM mass concentrations and chemical composition.

  2. Neutralization of potential land mine hazards by abrasive waterjet use

    Science.gov (United States)

    Summers, David A.; Fossey, Robert D.; Thompson, S. J.

    1998-09-01

    A method of neutralizing landmines in which the integrity of the surrounding terrain is retained is herein described. High pressure waterjets which can be used to detect the presence of landmines can then be used to remove the soil and other cover in a plane immediately adjacent to and around the mine so that the side of the mine can be visually inspected through a remote television camera. At that time the flow of water is channeled through a line in which small particles of sand are added to the waterjet which is at a pressure of between 3,000 and 10,000 psi depending on the device which is used. Jet flow rates are on the order of 5 gpm depending on the nozzle configuration used. By bringing this abrasive stream in along a lateral plane through the mine it is possible to intersect, and neutralize, the fusing systems most likely to be used to initiate the charge, in a single pass. At higher flow rates, as the cut is made the jet will generate significant turbulence in the mine body, sufficient to remove a considerable quantity of the explosive which is resident within the mine at the same time as the mine is being dissected. The precision of cut achievable is shown by the longitudinal cutting into two parts of live detonators, as well as representative mine bodies.

  3. Laboratory Measurements of Particulate Matter Concentrations from Asphalt Pavement Abrasion

    Directory of Open Access Journals (Sweden)

    Fullová Daša

    2016-12-01

    Full Text Available The issue of emissions from road traffic is compounded by the fact that the number of vehicles and driven kilometres increase each year. Road traffic is one of the main sources of particulate matter and traffic volume is still increasing and has unpleasant impact on longevity of the pavements and the environment. Vehicle motions cause mechanical wearing of the asphalt pavement surface - wearing course by vehicle tyres. The contribution deals with abrasion of bituminous wearing courses of pavements. The asphalt mixtures of wearing courses are compared in terms of mechanically separated particulate matter. The samples of asphalt mixtures were rutted in wheel tracking machine. The particulate matter measurements were performed in laboratory conditions. The experimental laboratory measurements make it possible to sample particulates without contamination from exhaust emissions, abraded particles from vehicles, resuspension of road dust and climate affects. The contribution offers partial results of measurements on six trial samples of asphalt mixtures with different composition. It presents particulate matter morphology and the comparison of rutted asphalt samples in terms of PM mass concentrations and chemical composition.

  4. Superficial characterization of titanium league when submitted to abrasive blasting; Caracterizacao superficial de titanio liga ao ser submetido a tratamento de jateamento

    Energy Technology Data Exchange (ETDEWEB)

    Suzuki, L.Y.; Leite, I.V.; Szesz, E.M.; Siqueira, C.J.M., E-mail: lsuzuki@neoortho.com.b [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

    2010-07-01

    Commercially pure titanium and some of its alloys exhibit a good biocompatibility. These characteristics are frequently used in the manufacture of orthopedic and dental implants. It is possible to modify its surface making it the bioactive using various methods, such as deposition of hydroxyapatite by plasma spray and increasing the roughness of the surface by abrasive blasting. This work is to modify the surface of titanium alloy Ti6Al4V ELI (ASTM F136: 02a) for abrasive blasting and study the morphology, crystallographic phases and the mechanical characteristics of the surface obtained. For such purpose, SEM images, diffraction of X-rays and tests of risk produced by nanoindenter. The sandblasting was done using alumina powder and blasting time of 6s. The morphology of the surfaces of Ti6Al4V ELI changed after sandblasting with increased roughness. It is possible to conclude that after sandblasting the titanium surface do not have a ductile behavior. (author)

  5. A light-scattering study of Al2O3 abrasives of various grit sizes

    Science.gov (United States)

    Heinson, Yuli W.; Chakrabarti, Amitabha; Sorensen, Christopher M.

    2016-09-01

    We report light scattering phase function measurements for irregularly shaped Al2O3 abrasive powders of various grit sizes. Q-space analysis is applied to the angular scattering to reveal a forward scattering regime, Guinier regime, power law regime with quantifiable exponents, and an enhanced backscattering regime. The exponents of the power laws for Al2O3 abrasives decrease with increasing internal coupling parameter ρ ‧ , which is in agreement with previous observations for other irregular particles. Unlike other dust particles previously studied showing single power laws under Q-space analysis, the largest three abrasives, for which ρ ‧ ≳ 100 , showed a kink in the power law, which is possibly due to the higher degree of symmetry for the abrasives than for all the particles studied previously. Direct comparison of the 1200, 1000, and 800 grit abrasive scattering to scattering by corresponding spheres shows that the scatterings approximately coincide at the spherical particle qR ≃ ρ ‧ crossover point. Furthermore, the scattering at the maximum qR = 2 kR by the irregularly shaped abrasives is close to the geometric centers of the glories of the spheres.

  6. Kinetic energy density and agglomerate abrasion rate during blending of agglomerates into powders.

    Science.gov (United States)

    Willemsz, Tofan A; Hooijmaijers, Ricardo; Rubingh, Carina M; Tran, Thanh N; Frijlink, Henderik W; Vromans, Herman; van der Voort Maarschalk, Kees

    2012-01-23

    Problems related to the blending of a cohesive powder with a free flowing bulk powder are frequently encountered in the pharmaceutical industry. The cohesive powder often forms lumps or agglomerates which are not dispersed during the mixing process and are therefore detrimental to blend uniformity. Achieving sufficient blend uniformity requires that the blending conditions are able to break up agglomerates, which is often an abrasion process. This study was based on the assumption that the abrasion rate of agglomerates determines the required blending time. It is shown that the kinetic energy density of the moving powder bed is a relevant parameter which correlates with the abrasion rate of agglomerates. However, aspects related to the strength of agglomerates should also be considered. For this reason the Stokes abrasion number (St(Abr)) has been defined. This parameter describes the ratio between the kinetic energy density of the moving powder bed and the work of fracture of the agglomerate. The St(Abr) number is shown to predict the abrasion potential of agglomerates in the dry-mixing process. It appeared possible to include effects of filler particle size and impeller rotational rate into this concept. A clear relationship between abrasion rate of agglomerates and the value of St(Abr) was demonstrated. Copyright © 2011 Elsevier B.V. All rights reserved.

  7. Abrasive Wear of Fe-Mn-Si-Cr-Ni Shape Memory Stainless Steel: Preliminary Results

    Science.gov (United States)

    Silva, Christian Egidio Da; Bernardi, Heide Heloise; Otubo, Jorge

    2011-07-01

    This study was developed to understand the influence of chemical composition and austenitic grain size on the wear resistance in stainless shape memory steel. A two-body abrasive wear device was used to understand the wear mechanism involved. They were tested pins with the following chemical composition: Fe-10.3Mn-5.3Si-9.9Cr-4.9Ni-0.006C and Fe-14.2Mn-5.3Si-8.8Cr-4.6Ni-0.008C after being austenitized at 900 and 1050 °C, followed by water quenching. The surface characterization was performed by optical microscopy and scanning electron microscopy, and the roughness profile evaluation was also conducted. The weight loss was measured after conducting the wear testing, and the wear rates were estimated. The results demonstrated that the alloy with less manganese and higher chromium content has the best wear resistance (between 17.5 and 18.9%). With an increase of the austenitic grain size there was a small reduction on the wear resistance (between 3.0 and 4.1%). The chemical composition demonstrated to have higher influence on the wear behavior than the austenitic grain size.

  8. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  9. Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

    Science.gov (United States)

    Su, Fenghua; Yao, Kai

    2014-06-11

    A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials.

  10. Effect of ion nitriding on the abrasive wear resistance of ultrahigh-strength steels with different silicon contents

    Science.gov (United States)

    Riofano, R. M. Muñoz; Casteletti, L. C.; Nascente, P. A. P.

    2005-02-01

    This article studies the effect of silicon (Si) on ultrahigh-strength AISI 4340 steels in connection with the thermal treatment, as well as the influence of this element on nitriding and, consequently, abrasive wear. Four alloys with different Si contents were nitrided at 350 °C (4 and 8 h) and 500 and 550 °C (2 and 4 h) in a gas mixture of 80 vol.% H2 and 20 vol.% N2. The nitrided layers were characterized by microhardness and pin-on-disk tests, optical microscopy, scanning electron microscopy with energy-dispersive x-ray spectrometry, and x-ray diffraction (XRD). The increase in Si enhanced the tempering resistance of the steels and also improved considerably the hardness of the nitrided layers. The increase in Si produced thinner compound layers with better hardness quality and high abrasive wear resistance. XRD analysis detected a mixture of nitrides in the layers γ‧-Fe4N, ɛ-Fe2 3N, CrN, MoN, and Si3N4 with their proportions varying with the nitriding conditions.

  11. Performance of Flame Sprayed Ni-WC Coating under Abrasive Wear Conditions

    Science.gov (United States)

    Harsha, S.; Dwivedi, D. K.; Agarwal, A.

    2008-02-01

    This paper describes the influence of a post spray heat treatment on the microstructure, microhardness and abrasive wear behavior of the flame sprayed Ni-WC (EWAC 1002 ET) coating deposited on the mild steel. Coatings were deposited by using an oxy-acetylene flame spraying torch (Superjet Eutalloy L & T, India). The wear behavior of the coating was evaluated using a pin on disc wear system against SiC abrasive medium of 120 and 600 grades at 5, 10, 15, and 20 N normal load. Results revealed that the influence of normal load on wear is governed by the microstructure, hardness and abrasive grit size. The heat treatment increased average microhardness of the coating. However, it was found that the hardness does not correctly indicate the abrasive wear resistance of Ni-WC coating in an as sprayed and heat treated condition. The heat treatment of the coating improved its abrasive wear resistance against fine abrasive medium while the wear resistance against coarse abrasive was found to be a function of a normal load. At low-normal load (5 and 10 N) the heat treated coating showed lower-wear rate than as spayed coating while at high-normal loads (15 and 20 N) heat treated coating was subjected to higher-wear rate than as sprayed coating. In general, an increase in normal load increased the wear rate. The scanning electron microscopy study indicated that the wear largely takes place by groove formation and scoring of eutectic matrix and the fragmentation of the carbide particles.

  12. Multiphase Flow and Wear in the Cutting Head of Ultra-high Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    YANG Minguan; WANG Yuli; KANG Can; YU Feng

    2009-01-01

    Abrasive water jet cutting technology is widely applied in the materials processing today and attracts great attention from scholars, but many phenomena concerned are not well understood, especially in the internal jet flow of the cutting head at the condition of ultra-high pressure. The multiphase flow in the cutting head is numerically simulated to study the abrasive motion mechanism and wear inside the cutting head at the pressure beyond 300 Mpa. Visible predictions of the particles trajectories and wear rate in the cutting head are presented. The influences of the abrasive physical properties, size of the jewel orifice and the operating pressure on the trajectories are discussed. Based on the simulation, a wear experiment is carried out under the corresponding pressures. The simulation and experimental results show that the flow in the mixing chamber is composed of the jet core zone and the disturbance zone, both affect the particles trajectories. The mixing efficiency drops with the increase of the abrasive granularity. The abrasive density determines the response of particles to the effects of different flow zones, the abrasive with medium density gives the best general performance. Increasing the operating pressure or using the jewel with a smaller orifice improves the coherency of particles trajectories but increases the wear rate of the jewel holder at the same time. Walls of the jewel holder, the entrance of the mixing chamber and the convergence part of the mixing tube are subject to wear out. The computational and experimental results give a qualitative consistency which proves that this numerical method can provide a reliable and visible cognition of the flow characteristics of ultra-high pressure abrasive water jet. The investigation is benefit for improving the machining properties of water jet cutting systems and the optimization design of the cutting head.

  13. Analytical method for softness abrasive flow field based on discrete phase model

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Aiming at the problem of difficult contact finishing for mini structural surface in course of mould manufacturing,a new no-tool precision machining method based on soft abrasive flow machining (SAFM) was proposed. It allocated restrained component near surface machined,constituted restrained abrasive flow passage,and made the surface become a segment of passage wall. It could control turbulence abrasive flow in restrained passage,realize micro cutting for passage wall,and utilize the irregular motion of abrasive flow to eliminate the mono-directional marks on machined surfaces,and the precision could reach the specular level. A two-phase dynamic model of abrasive flow oriented to SAFM combined with discrete phase model (DPM) was established,the law of two-phase flow motion and the related physical parameters was obtained by corresponding numerical simulation method,and the mechanism of precision machining in SAFM was discussed. Simulation results show that the abrasive flow machining process mainly appears as translation of ablating location with the influence by granular pressure,and as the variation of machining efficiency with the influence by near-wall particle velocity. Thus via control of the inlet velocity and its corresponding machining time,it is supposed to work out the machining process according to the machining requirements by using the Preston equation to seek the relationship among velocity,pressure and material removing rate. By tracking near-wall particles,it can be confirmed that the movement of near-wall abrasive particles is similar to stream-wise vortices. The cutting traces on workpiece surfaces assume disorderly arrangement,so the feasibility of the SAFM method can be reaffirmed.

  14. Mechanical Properties and Corrosion-Abrasion Wear Behavior of Low-Alloy MnSiCrB Cast Steels Containing Cu

    Science.gov (United States)

    Luo, Kaishuang; Bai, Bingzhe

    2011-01-01

    Two medium carbon low-alloy MnSiCrB cast steels containing different Cu contents (0.01 wt pct and 0.62 wt pct) were designed, and the effect of Cu on the mechanical properties and corrosion-abrasion wear behavior of the cast steels was studied. The results showed that the low-alloy MnSiCrB cast steels obtained excellent hardenability by a cheap alloying scheme. The microstructure of the MnSiCrB cast steels after water quenching from 1123 K (850 °C) consists of lath martensite and retained austenite. After tempering at 503 K (230 °C), carbides precipitated, and the hardness of the cast steels reached 51 to 52 HRC. The addition of Cu was detrimental to the ductility and impact toughness but was beneficial to the wear resistance in a corrosion-abrasion wear test. The MnSiCrB cast steel with Cu by the simple alloying scheme and heat treatment has the advantages of being high performance, low cost, and environmentally friendly. It is a potential, advanced wear-resistant cast steel for corrosion-abrasion wear conditions.

  15. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Science.gov (United States)

    Kim, Chang-Lae; Kim, Dae-Eun

    2016-03-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used as the medium to trigger the self-healing effect of the collagen coatings after the wear test. It was found that collagen coatings without freeze-drying did not demonstrate any self-healing effect whereas the coatings treated by freeze-drying process showed remarkable self-healing effect. Overall, collagen coatings that were freeze-dried and water treated showed the best friction and self-healing properties. Repeated self-healing ability of these coatings with respect to wear scar was also demonstrated. It was also confirmed that the self-healing property of the collagen coating was effective over a relatively wide range of temperature.

  16. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion.

    Science.gov (United States)

    Kim, Chang-Lae; Kim, Dae-Eun

    2016-03-24

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used as the medium to trigger the self-healing effect of the collagen coatings after the wear test. It was found that collagen coatings without freeze-drying did not demonstrate any self-healing effect whereas the coatings treated by freeze-drying process showed remarkable self-healing effect. Overall, collagen coatings that were freeze-dried and water treated showed the best friction and self-healing properties. Repeated self-healing ability of these coatings with respect to wear scar was also demonstrated. It was also confirmed that the self-healing property of the collagen coating was effective over a relatively wide range of temperature.

  17. Effect of Intercritical Heat Treatment on the Abrasive Wear Behaviour of Plain Carbon Dual Phase Steel

    Science.gov (United States)

    Manoj, M. K.; Pancholi, V.; Nath, S. K.

    Dual phase (DP) steels have been prepared from low carbon steel (0.14% C) at intercritical temperature 740°C and time is varied from 1 minute to 30 minutes followed by water quenching. These steels have been characterized by optical microscopy, FE-SEM, hardness measurements, tensile properties and electron backscattered diffraction (EBSD) studies. Tensile properties of a typical dual phase steel are found to be 805 MPa ultimate tensile strength with 18% total elongation. Martensite volume fraction of D P steel (determined by EBSD technique) prepared at 740°C for 6 minutes is found to be 10.2% and the grain size of ferrite and martensite found to be 14.39 micron and 1.05 microns respectively. Abrasive wear resistance of dual phase steels has been determined by pin on drum wear testing machine. DP steels have been found to be 25% more wear resistant than that of normalized steel. Short intercritical heating time followed by water quenching gives higher wear resistance by virtue of smaller and well dispersed martensite island in the matrix of ferrite.

  18. Effect of commercial fluoride dentifrices against hydrochloric acid in an erosion-abrasion model.

    Science.gov (United States)

    Passos, Vanara Florêncio; de Vasconcellos, Andréa Araújo; Pequeno, José Heriberto Pinheiro; Rodrigues, Lidiany Karla Azevedo; Santiago, Sérgio Lima

    2015-01-01

    This study assessed the effect of three commercial dentifrices with different fluoride-containing compounds in controlling the progression of dentin loss using an in vitro erosion-abrasion model. Dentin specimens were randomized into four groups (n = 10): control (no F), Elmex (1,400 ppm AmF), Meridol (1,400 ppm AmF/SnF2), and Crest Pro-Health (1,100 ppm SnF2). The dentin specimens were submitted to cycles of demineralization (HCl 0.01 M for 60 s), remineralization (artificial saliva for 60 min), and immersion in 1:3 w/w of dentifrice/artificial saliva, followed by toothbrushing (150 brushing strokes). The cycle was repeated three times daily for 5 days. Surface loss was quantified by stylus profilometry. Data were submitted to one-way ANOVA and Tukey's tests (p fluoride can strengthen dental tissue against erosive acid damage. However, the beneficial effect of different fluorides present in commercial dentifrices is questionable. Thus, a determination of an effective fluoride dentifrice may be beneficial in the reduction of the erosive process in patients with gastric disorders.

  19. Optimization MRR Of Stainless Steel 403 In Abrasive Water Jet Machining UsingAnova And Taguchi Method

    Directory of Open Access Journals (Sweden)

    Ramprasad,

    2015-05-01

    Full Text Available Stainlesssteel 403 is high-alloysteelwith good corrosion resistance and it’svery hard material. Abrasive water jet is an effective method for machining, cutting and drilling of stainlesssteel 403. In thispaperweoptimize the metalremoval rate of stainlesssteel 403 in abrasive water jet machining. The MRRisoptimize by usingthreeparameters water pressure, abrasive flow rate and stand-off distance and L9 orthogonal array of Taguchimethod use to analyse the result. 9 experimentalrunsbased on L9 orthogonal array of Taguchimethod.

  20. In vitro toothbrushing abrasion of dental resin composites: packable, microhybrid, nanohybrid and microfilled materials

    Directory of Open Access Journals (Sweden)

    Rafael Ratto de Moraes

    2008-06-01

    Full Text Available This study evaluated weight loss and surface roughening after toothbrushing of different resin composites: one packable (Solitaire 2, Heraeus Kulzer, one microhybrid (Charisma, Heraeus Kulzer, one nanohybrid (Simile, Pentron and one microfilled (Durafill VS, Heraeus Kulzer. Cylindrical specimens (n = 20 were prepared. Half of the samples were submitted to 60,000 strokes, at 4 Hz, with a dentifrice-water slurry. Control samples (n = 10 remained stored at 37°C. Pre- and post-abrasion parameters for weight (mg and surface roughness (Ra, µm were determined on an analytical balance and a surface profilometer. Data were separately submitted to Repeated Measures ANOVA and Tukey's test (a = 0.05. Percentages of weight loss were analyzed by ANOVA and Tukey's test (a = 0.05. The relationship between both evaluations was assessed by Pearson's test (a = 0.05. The means (% for weight loss (standard deviation were 0.65(0.2, 0.93(0.2, 1.25(0.6 and 1.25(0.4 for Simile, Durafill, Charisma and Solitaire, respectively. Baseline roughness means ranged from 0.065(0.01, 0.071(0.01, 0.066(0.02 and 0.074(0.01 for Simile, Durafill, Charisma and Solitaire, respectively, to 0.105(0.04, 0.117(0.03, 0.161(0.03 and 0.214(0.07 after testing. The composites with larger fillers presented higher weight loss and roughening than the finer materials (p < 0.05. For both evaluations, control specimens showed no significant alteration. No significant relationship between loss of weight and roughness alteration was detected (r = 0.322, p = 0.429.

  1. 喷涂型聚氨酯弹性体耐磨材料主要性能表征及影响因素分析%Performance Characterization and Influencing Factors Analysis of Spraying Abrasion-Resistance Polyurethane Elastomer

    Institute of Scientific and Technical Information of China (English)

    孟庆莉; 崔洪犁; 吴文文; 刘东晖

    2015-01-01

    The component A was synthesized by MDI and polyether polyol. The component B was composed by PPG, PTMG, diamine extender chain agent, abrasion⁃resisting additive, etc. Abrasion resistance polyurethane e⁃lastomer coating was prepared with component A and B by special spraying equipment. The effects of different poly⁃ether polyols and abrasion resisting additives on polyurethane elastomer coating were discussed. The four test meth⁃ods of spraying abrasion⁃resistance polyurethane elastomer under dry experimental conditions were introduced, in⁃cluding Akron abrasion, DIN abrasion, Taber abrasion and NBS abrasion. The relationship between these four kinds of abrasion was explained by experimental data. The abrasion⁃resisting additive A could reduce coefficient of friction obviously, the coefficient of kinetic friction was 0�321. PTMG could mostly improve the abrasion⁃resistance per⁃formance of spraying polyurethane elastomer coating, the Akron abrasion value was 0�030 cm3 .%采用二苯基甲烷二异氰酸酯和聚醚多元醇为原料反应制备A组分,聚醚多元醇、二胺扩链剂和耐磨助剂等混合制备B组分;A、B组分通过专用喷涂设备制备了聚氨酯弹性体耐磨涂层。讨论了聚醚多元醇和耐磨助剂的种类对弹性体涂层耐磨性能的影响,以及实验室干态下Akron磨耗、DIN磨耗、Taber磨耗和NBS磨耗4种磨耗之间的关系。结果表明,增滑助剂A的应用显著降低了喷涂型聚氨酯弹性体涂层的表面摩擦系数,测得动摩擦系数为0�321;聚四氢呋喃醚二醇的应用显著提高了喷涂型聚氨酯弹性体涂层的耐磨性能,测得Akron磨耗为0�030 cm3。

  2. The effect of single-application fluoride treatment on simulated gastric erosion and erosion-abrasion of enamel in vitro.

    Science.gov (United States)

    Austin, Rupert S; Stenhagen, Kjersti Refsholt; Hove, Lene Hystad; Tveit, Anne Bjørg; Moazzez, Rebecca V; Bartlett, David W

    2014-01-01

    To compare single-application fluoride formulations on enamel erosion and erosion-abrasion in vitro. Enamel specimens were pretreated with either sodium, tin, titanium, or sodium/calcium fluoride and subjected to either an erosion model or an erosion-abrasion model, after which optical profilometry was used to measure enamel step height loss. For erosion, the titanium fluoride (P .05). For erosion-abrasion, the titanium fluoride increased enamel loss in comparison to control (P fluoride has differing effects on enamel loss from erosion and erosion-abrasion models.

  3. Emission factors and source apportionment for abrasion particles produced by road traffic

    Science.gov (United States)

    Bukowiecki, N.; Lienemann, P.; Figi, R.; Hill, M.; Richard, A.; Furger, M.; Rickers, K.; Cliff, S. S.; Baltensperger, U.; Gehrig, R.

    2009-04-01

    Particle emissions of road traffic are generally associated with fresh exhaust emissions only. However, recent studies identified a clear contribution of non-exhaust emissions to the PM10 load of the ambient air. These emissions consist of particles produced by abrasion from brakes, road wear, tire wear, as well as resuspension of deposited road dust. For many urban environments, quantitative information about the contributions of the individual abrasion processes is still scarce. For effective PM10 reduction scenarios it is of particular interest to know whether road wear, resuspension or fresh abrasion from vehicles is dominating the non-exhaust PM10 contribution. In Switzerland, the emissions of road traffic abrasion particles into the ambient air were characterized in the project APART (Abrasion Particles produced by Road Traffic). The project aimed at finding the contribution of the non-exhaust sources to total traffic-related PM10 and PM2.5 for different traffic conditions, by determining specific elemental fingerprint signatures for the various sources. This was achieved by hourly elemental mass concentration measurements in three size classes (2.5-10, 1-2.5 and 0.1-1 micrometers) with a rotating drum impactor (RDI) and subsequent synchrotron radiation X-ray fluorescence spectrometry (SR-XRF). The elemental fingerprint measurements were embedded into a large set of aerosol, gas phase, meteorological and traffic count measurements. To identify traffic related emissions, measurements were performed upwind and downwind of selected roads. For a better investigation of road wear, a road wear simulator was applied in additional experiments. This allows for the identification and quantification of the different source contributions by means of source-receptor modeling, and for the calculation of real-world emission factors for the individual abrasion sources. The preliminary analysis of hourly resolved trace element measurements in a street canyon in Zürich showed

  4. Assessment of mechanical and three-body abrasive wear peculiarity of TiO$_2$- and ZnO-filled bi-directional E-glass fibre-based polyester composites

    Indian Academy of Sciences (India)

    AKANT KUMAR SINGH; SIDDHARTHA; DEEPAK

    2016-08-01

    This paper is about the development of bi-directional E-glass fibre-based polyester composites filled with zinc oxide (ZnO) and titanium dioxide (TiO$_2$) fillers, respectively. The mechanical characterization of these composites is performed. The three-body abrasive wear characteristic of fabricated composites has been assessed under different operating conditions. For this, the three-body abrasion test is done on dry abrasion test rig (TR-50)and analysed using Taguchi’s experimental design scheme and analysis of variance. The results obtained from these experiments are also validated against existing microscopic models of Ratner–Lancaster and Wang. A good linear relationship is obtained between specific wear rate and the reciprocal of ultimate strength and strain at tensile fracture of these composites. It indicates that the experimentally obtained results are in good agreement with theseexisting models. It is found that the tensile strength decreases with filler loading, while hardness, flexural strength, inter-laminar shear strength and impact strength are increased. TiO$_2$-filled composites were observed to performbetter than ZnO-filled composites under abrasive wear situations. The wear mechanism is studied in correlation with the SEM micrograph of the worn-out surface of composites. Performance optimization of composites is doneby using VIKOR method.

  5. Abrasion of human enamel by brushing with a commercial dentifrice containing hydroxyapatite crystals in vitro.

    Science.gov (United States)

    Kodaka, T; Kobori, M; Hirayama, A; Abe, M

    1999-01-01

    Automatic toothbrushing with a commercial dentifrice containing hydroxyapatite (HAP) crystals was performed on the tangential polished surfaces of sound human enamel, mainly consisting of biological apatite similar to HAP, for 10 min in vitro. The X-ray diffraction peaks of HAP, brushite (DCPD), and monetite (DCP) crystals were detected from the dentifrice. After brushing, the enamel surfaces were observed with a scanning electron and a confocal scanning laser microscope. The brushing caused larger abrasive loss and more remarkable roughness of the enamel surfaces following the broad traces of brush bristles and the exposure of prism structures than brushing with a dentifrice containing only DCPD, which we previously reported. We claim that the fine granular-shaped HAP crystals of the dentifrice indicated as an active ingredient for preventing enamel caries possess stronger abrasivity of sound enamel than the DCPD and DCP as abrasives on account of their Mohs hardness values rather than sizes and shapes. The HAP crystals of dentifrices may not occlude the small defects of early caries enamel, but erode them more strongly as an abrasive than the other abrasives.

  6. Finishing of display glass for mobile electronics using 3M Trizact diamond tile abrasive pads

    Science.gov (United States)

    Zheng, Lianbin; Fletcher, Tim; Na, Tee Koon; Sventek, Bruce; Romero, Vince; Lugg, Paul S.; Kim, Don

    2010-10-01

    This paper will describe a new method being used during the finishing of glass displays for mobile electronics including mobile hand held devices and notebook computers. The new method consists of using 3M TrizactTM Diamond Tile Abrasive Pads. TrizactTM Diamond Tile is a structured fixed abrasive grinding technology developed by 3M Company. The TrizactTM Diamond Tile structured abrasive pad consists of an organic (polymeric binder) - inorganic (abrasive mineral, i.e., diamond) composite that is used with a water-based coolant. TrizactTM Diamond Tile technology can be applied in both double and single side grinding applications. A unique advantage of TrizactTM Diamond Tile technology is the combination of high stock removal and low sub-surface damage. Grinding results will be presented for both 9 micron and 20 micron grades of TrizactTM Diamond Tile abrasive pads used to finish several common display glasses including Corning GorillaTM glass and Soda Lime glass.

  7. Hybrid layer thickness and morphology: Influence of cavity preparation with air abrasion.

    Science.gov (United States)

    Barceleiro, Marcos Oliveira; de Mello, Jose Benedicto; Porto, Celso Luis de Angelis; Dias, Katia Regina Hostilio Cervantes; de Miranda, Mauro Sayao

    2011-01-01

    Dentinal surfaces prepared with air abrasion have considerably different characteristics from those prepared with conventional instruments. Different hybrid layer morphology and thickness occur, which can result in differences in the quality of restorations placed on dentinal surfaces prepared with a diamond bur compared to surfaces prepared using air abrasion. The objective of this study was to compare the hybrid layer thickness and morphology formed utilizing Scotchbond Multi-Purpose Plus (SBMP) on dentin prepared with a diamond bur in a high-speed handpiece and on dentin prepared using air abrasion. Flat dentin surfaces obtained from five human teeth were prepared using each method, then treated with the dentin adhesive system according to manufacturer's instructions. After a layer of composite was applied, specimens were sectioned, flattened, polished, and prepared for scanning electron microscopy. Ten different measurements of hybrid layer thickness were obtained along the bonded surface in each specimen. SBMP produced a 3.43 ± 0.75 µm hybrid layer in dentin prepared with diamond bur. This hybrid layer was regular and found consistently. In the air abrasion group, SBMP produced a 4.94 ± 1.28 µm hybrid layer, which was regular and found consistently. Statistical ANOVA (P = 0.05) indicated that there was a statistically significant difference between the groups. These data indicate that the air abrasion, within the parameters used in this study, provides a thick hybrid layer formation.

  8. Projectile Nose Mass Abrasion of High-Speed Penetration into Concrete

    Directory of Open Access Journals (Sweden)

    Haijun Wu

    2012-01-01

    Full Text Available Based on the dynamic spherical cavity expansion theory of concrete and the analysis of experimental data, a mass abrasion model of projectile considering the hardness of aggregates, the relative strength of target and projectile, and the initial impact velocity is constructed in this paper. Furthermore, the effect of mass abrasion on the penetration depth of projectile and the influence of hardness of aggregates and strength of projectile on penetration depth and mass loss are also analyzed. The results show that, for the ogive-nose projectile with the CRH of 3 and aspect ratio of 7 penetrating the concrete of 35 MPa, the “rigid-body penetration” model is available when the initial impact velocity is lower than 800 m/s. However, when the initial impact velocity is higher than 800 m/s, the “deforming/eroding body penetration” model should be adopted. Through theoretical analysis and numerical calculation, the results indicate that the initial impact velocity is the most important factor of mass abrasion. The hardness of aggregates and the strength of projectile are also significant factors. But relatively speaking, the sensitivity of strength of projectile to mass abrasion is higher, which indicates that the effect of projectile material on mass abrasion is more dramatic than the hardness of aggregates.

  9. Understanding Characteristic of Abrasion of Refractory Lining Caused by Bath Oscillation in BOF Steelmaking

    Science.gov (United States)

    Li, Qiang; Li, Mingming; Kuang, S. B.; Zou, Zongshu

    2016-12-01

    This paper presents a numerical study of the refractory abrasion occurring widely inside basic oxygen furnace (BOF) steelmaking. The mechanism of refractory abrasion is examined numerically referring to the bath oscillation with regard to flows, turbulence and wall shear stress inside a BOF. The simulation results reveal that the refractory abrasion tends to occur on the wall region between the slag/atmosphere and slag/metal interfaces due to the oscillation of the bath in the blowing process, which generally promotes slag-line erosion. The decreased nozzle angle, and either increased lance height or operation pressure can lead to more serious refractory erosion that occurs more likely during the slag-making period in the operation of BOF.

  10. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Science.gov (United States)

    Bridges, N.T.; Calef, F.J.; Hallett, B.W.; Herkenhoff, Kenneth E.; Lanza, N.L.; Le Mouélic, S.; Newman, C.E.; Blaney, D.L.; de Pablo, M.A.; Kocurek, G.A.; Langevin, Y.; Lewis, K.W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N.O.; Rice, CM.S.; Richardson, M.E.; Sautter, V.; Sletten, R.S.; Wiens, R.C.; Yingst, R.A.

    2014-01-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from “Bradbury Landing” to “Rocknest,” they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  11. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Science.gov (United States)

    Bridges, N. T.; Calef, F. J.; Hallet, B.; Herkenhoff, K. E.; Lanza, N. L.; Le Mouélic, S.; Newman, C. E.; Blaney, D. L.; Pablo, M. A.; Kocurek, G. A.; Langevin, Y.; Lewis, K. W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N. O.; Rice, M. S.; Richardson, M. E.; Sautter, V.; Sletten, R. S.; Wiens, R. C.; Yingst, R. A.

    2014-06-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from "Bradbury Landing" to "Rocknest," they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  12. Evaluation of subsurface damage in GaN substrate induced by mechanical polishing with diamond abrasives

    Energy Technology Data Exchange (ETDEWEB)

    Aida, Hideo, E-mail: h-aida@namiki.net [NJC Institute of Technology, Namiki Precision Jewel Co., Ltd., 3-8-22 Shinden, Adachi, Tokyo 123-8511 (Japan); KASTEC, Kyushu University, Kasuga-shi, Fukuoka 816-8580 (Japan); Takeda, Hidetoshi; Kim, Seong-Woo; Aota, Natsuko; Koyama, Koji [NJC Institute of Technology, Namiki Precision Jewel Co., Ltd., 3-8-22 Shinden, Adachi, Tokyo 123-8511 (Japan); Yamazaki, Tsutomu; Doi, Toshiro [KASTEC, Kyushu University, Kasuga-shi, Fukuoka 816-8580 (Japan)

    2014-02-15

    The relationship between the depth of the subsurface damage (SSD) and the size of the diamond abrasive used for mechanical polishing (MP) of GaN substrates was investigated in detail. GaN is categorized as a hard, brittle material, and material removal in MP proceeds principally to the fracture of GaN crystals. Atomic force microscopy and cathodoluminescence imaging revealed that the mechanical processing generated surface scratches and SSD. The SSD depth reduced as the diamond abrasive size reduced. A comparison of the relationship between the SSD depth and the diamond abrasive size used in the MP of GaN with the same relationship for typical brittle materials such as glass substrates suggests that the MP of GaN substrates proceeds via the same mechanism as glass.

  13. Structural transformations in wear resistance of iron- and cobalt-based amorphous alloys during abrasive wear

    Science.gov (United States)

    Korshunov, L. G.; Shabashov, V. A.; Chernenko, N. L.

    2010-04-01

    The wear resistance and structural changes in a number of amorphous alloys based on iron and cobalt and in high-carbon tool steels are studied during wear by a fixed abrasive (crondum, Carborundum) at room temperature and -196°C. The abrasive wear resistance of the amorphous alloys is shown to be 1.6-3.1 lower than that of the high-carbon tool steels having a similar hardness. The relatively low level of the abrasive wear resistance of the amorphous alloys is assumed to be caused by strain softening of their surface during wear. A nanocrystalline structure is found to form in local microvolumes in a thin deformed surface layer of the alloys.

  14. An Investigation on a Tin Fixed Abrasive Polishing Pad with Phyllotactic Pattern for Polishing Wafer

    Institute of Scientific and Technical Information of China (English)

    吕玉山; 刘电飞; 寇智慧

    2012-01-01

    In order to improve the polishing ability of polishing pads, a kind of polishing pad with the tin fixed abrasive blocks, which are arranged based on the phyllotaxis theory of biology, was designed and fabricated by the use of electroplating technology, and also its polishing ability for JGS-2 wafer was investigated by polishing experiments. The research resuits show that the phyllotactic parameters of the polishing pad influence the arrangement density of the tin fixed abrasive blocks, the polishing pad with phyllotactic pattern is feasibly fabricated by the use of electroplating technology, and the good polishing result can be obtained by using the polishing pad with pbyllotactic pattern to polish a wafer when the diameter D of the tin fixed abrasive block is between Φ. 3 mm and Φ1. 4 mm, and the phyllotactic coefficient k between 1.0 and 1.1, respectively.

  15. A Review on Current Research and Development in Abrasive Waterjet Machining

    Directory of Open Access Journals (Sweden)

    M. M. Korat

    2014-01-01

    Full Text Available Abrasive waterjet machining (AWJM is an emerging machining technology option for hard material parts that are extremely difficult-to-machine by conventional machining processes. A narrow stream of high velocity water mixed with abrasive particles gives relatively inexpensive and environment friendly production with reasonably high material removal rate. Because of that abrasive waterjet machining has become one of the leading manufacturing technologies in a relatively short period of time. This paper reviews the research work carried out from the inception to the development of AWJM within the past decade. It reports on the AWJM research relating to improving performance measures, monitoring and control of process, optimizing the process variables. A wide range of AWJM industrial applications for different category of material are reported with variations. The paper also discusses the future trend of research work in the same area.

  16. Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; DONG Lu

    2007-01-01

    We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated, in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%, or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions, the efficiencies will become 1.91% and 2.29% for comminution without cavitation and with cavitation, respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

  17. [Evaluation of potential risks of abrasive water jet osteotomy in-vivo].

    Science.gov (United States)

    Kuhlmann, C; Pude, F; Bishup, C; Krömer, S; Kirsch, L; Andreae, A; Wacker, K; Schmolke, S

    2005-10-01

    Since the 80's the water jet scalpel is an established tool in some surgical fields. It is used in particular in visceral surgery for preparation of parenchymatous organs. By the addition of biocompatible abrasives, this technique is able to effectively machine hard biological tissues. Free defined cutting geometries can be realised in a non contact process. Therewith this method has crucial advantages compared to conventional osteotomy techniques and gives new impulses to the development in endoprosthetics and correction osteotomies of hollow bones. In the presented work the new developed abrasive water injection jet (AWIJ) was used the first time for in-vivo osteotomies. Aim of this study was the detection of potential thrombembolic effects and wash in effects of the cutting fluid. Hollow bones of the fore and hind leg of 20 house pigs were treated with the new cutting technique. Intraoperative documentation of relevant vital parameters was performed by a multi monitoring system. Thrombembolic effects during the osteotomy were detected by transthoracic Doppler ultrasonography and transesophagale echocardiography. The hollow bones were prepared in consideration of the vascularisation's protection especially in respect to the venous flow. Thrombembolic effects with temporary haemodynamic respectively respiratory consequences could be detected exclusively by using the so called "3-component jet", which consists of 90 vol % of air. The usage of an abrasive suspension enables the airfree dosing of dry soluable abrasives. Thrombembolic effects could not be monitored in this case. Intramedullary fluid in-wash effects as well as resulting electrolytic disorders could not be proven. For abrasive waterjet osteotomies with 3 component jet a relevant risk of thrombembolic effects could be shown. This knowledge has also to be considered for abdominal and neurosurgical applications in the future. Due to the usage of an abrasive suspension this risk can fully be avoided.

  18. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    OpenAIRE

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-01-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, m...

  19. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  20. High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; YANG Xin-hong; SHANG Chun-min; HU Xiao-yong; HU Zhong-hui

    2005-01-01

    An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of Ra 2.4nm can be achieved.

  1. Methods for atomistic abrasion simulations of laterally periodic polycrystalline substrates with fractal surfaces

    Science.gov (United States)

    Eder, S. J.; Bianchi, D.; Cihak-Bayr, U.; Gkagkas, K.

    2017-03-01

    In this work we discuss a method to generate laterally periodic polycrystalline samples with fractal surfaces for use in molecular dynamics simulations of abrasion. We also describe a workflow that allows us to produce random lateral distributions of simple but realistically shaped hard abrasive particles with Gaussian size distribution and random particle orientations. We evaluate some on-the-fly analysis and visualization possibilities that may be applied during a molecular dynamics simulation to considerably reduce the post-processing effort. Finally, we elaborate on a parallelizable post-processing approach to evaluating and visualizing the surface topography, the grain structure and orientation, as well as the temperature distribution in large atomistic systems.

  2. Development and validation of an alternative disturbed skin model by mechanical abrasion to study drug penetration

    Directory of Open Access Journals (Sweden)

    P. Schlupp

    2014-01-01

    Skin permeation of the three substances was increased in tape-stripped and abraded skin compared to untreated skin due to the reduced barrier integrity. Enhancement of drug uptake was highest for the most hydrophilic substance, caffeine, followed by sorbic acid and lipophilic testosterone. No significant difference in drug uptake studies was observed between the new abrasion method with an aluminum-coated sponge and the tape-stripping method. The obtained results demonstrate that this abrasion method is an alternative way to achieve a disturbed skin barrier for drug and chemical uptake studies.

  3. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    OpenAIRE

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-01-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, m...

  4. Water jet and abrasive water jet cutting of unidirectional graphite/epoxy composite

    Science.gov (United States)

    Ramulu, M.; Arola, D.

    1993-06-01

    Unidirectional graphite/epoxy composite material has been machined by water jet and abrasive water jet cutting processes. Topography and morphology of the machined surfaces were evaluated with surface profilometry and scanning electron microscopy. The surface characteristics in terms of roughness and the micromechanisms of material removal for both processes were analyzed and compared. Abrasive water jet surface characteristics of graphite/epoxy were found to be significantly different from those of the water jet cutting process and micromechanical behavior of material removal was strongly dependent on the fiber orientation.

  5. Randomised in situ study on the efficacy of a tin/chitosan toothpaste on erosive-abrasive enamel loss.

    Science.gov (United States)

    Schlueter, N; Klimek, J; Ganss, C

    2013-01-01

    Tin is a notable anti-erosive agent, and the biopolymer chitosan has also shown demineralisation-inhibiting properties. Therefore, the anti-erosive/anti-abrasive efficacy of the combination of both compounds was tested under in situ conditions. Twenty-seven volunteers were included in a randomised, double-blind, three-cell crossover in situ trial. Enamel specimens were recessed on the buccal aspects of mandibular appliances, extraorally demineralised (6 × 2 min/day) and intraorally treated with toothpaste slurries (2 × 2 min/day). Within the slurry treatment time, one-half of the specimens received additional intraoral brushing (5 s, 2.5 N). The tested toothpastes included a placebo toothpaste, an experimental NaF toothpaste (1,400 ppm F(-)) and an experimental F/Sn/chitosan toothpaste (1,400 ppm F(-), 3,500 ppm Sn(2+), 0.5% chitosan). The percentage reduction of tissue loss (slurry exposure/slurry exposure + brushing) compared to placebo was 19.0 ± 47.3/21.3 ± 22.4 after use of NaF and 52.5 ± 30.9/50.2 ± 34.3 after use of F/Sn/chitosan. F/Sn/chitosan was significantly more effective than NaF (p ≤ 0.001) and showed good efficacy against erosive and erosive-abrasive tissue loss. This study suggests that the F/Sn/chitosan toothpaste could provide good protection for patients who frequently consume acidic foodstuffs.

  6. Impact of Abrasion on Mass Loss and Surface Appearance of Woven Fabrics Made with Injected Slub Yarn in Weft

    Science.gov (United States)

    Ray, Nemai Chandra; Mukhopadhyay, Arunangshu; Midha, Vinay Kumar

    2016-10-01

    Fancy yarn fabrics are susceptible to abrasive damage during washing and usage but the extent of damage varies with construction and type of fabric. In the present study, effect of different slub parameters viz. slub length, slub thickness and slub frequency of single base injected slub yarn on abrasive damage of woven fabrics has been studied when injected slub yarns are used in weft only. Abrasive damage has been assessed by two ways using loss in fabric mass and deterioration in fabric appearance due to abrasion. These two techniques provide entirely different effect of injected slub yarn parameters on abrasive damage of woven fabric. Fabric abrasion damage in terms of mass loss is not affected by slub thickness and damage is least when both slub length and slub frequency are at central/medium level. Under visual assessment it is observed that all the slub parameters have significant influence on abrasive damage of woven fabric. It is possible to have lower damage in surface appearance in spite of higher mass loss of fabric due to abrasion.

  7. Synergetic effect of organic cores and inorganic shells for core/shell structured composite abrasives for chemical mechanical planarization

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yang, E-mail: cy.jpu@126.com [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Li, Zhina [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Miao, Naiming [School of Mechanical Engineering, Changzhou University, Changzhou, Jiangsu 213016 (China)

    2014-09-30

    Highlights: • The damage-free polishing mechanism of core/shell composite abrasive was explored. • The organic core is help to decrease surface roughness and mechanical damages. • The inorganic shell is in favor of improving material removal rate. • The enhanced CMP behavior is due to the synergistic effect between core and shell. - Abstract: Core/shell structured organic/inorganic composite microspheres has an important potential application in efficient and damage-free chemical mechanical planarization/polishing (CMP) as a kind of novel abrasive due to its uniform non-rigid mechanical property. However, the synergistic effect of material removal between organic cores and inorganic shells of composite abrasives is ambiguous. In this work, oxide-CMP performances of various slurries, containing polystyrene (PS) spheres, solid abrasives (SiO{sub 2} or CeO{sub 2}), mixed abrasives ((PS + SiO{sub 2}) or (PS + CeO{sub 2})), core/shell composites (PS/SiO{sub 2} or PS/CeO{sub 2}), were investigated by atomic force microscopy. Experiment results indicated that the surfaces polished by composite abrasives exhibited lower surface roughness, fewer scratches as well as lower topographical variations than those by other type of abrasives. The core/shell structure of composite abrasives plays an important role in improving CMP behavior. Moreover, the organic cores are mainly beneficial to decrease surface roughness and mechanical damages, and the inorganic shells are in favor of improving material removal rate.

  8. Preparation of composite abrasives by electrostatic self-assembly method and its polishing properties in Cu CMP

    Institute of Scientific and Technical Information of China (English)

    Huang Yishen; Xu Xuefeng; Yao Chunyan; Hu Jiande; Peng Wei

    2014-01-01

    The adsorption characteristics of cationic polyelectrolyte poly dimethyl diallyl ammonium chloride (PDADMAC) and anionic polyelectrolyte poly (sodium-p-styrenesulfonate) (PSS) on benzoguanamine formal-dehyde (BGF) particles are investigated. The charging characteristics of BGF particles are changed and con-trolled using electrostatic self-assembly method. A variety of PEi-BGF/SiO2 composite abrasives are obtained. The as-prepared samples are analyzed by zeta potential analysis,transmission electron microscope (TEM) and thermogravimetric (TG) analysis. The composite abrasive slurries are prepared for copper polishing. The poli-shing results indicate that it is SiO2 abrasives,not only coated SiO2 abrasive on polymer particles but also free SiO2 abrasive in slurry ,that offer the polishing action. The material removal rates of copper polishing are 264 nm/min,348 nm/min and 476 nm/min using single SiO2 abrasive slurry,PE0-BGF/SiO2 mixed abrasive slur-ry and PE3-BGF/SiO2 composite abrasive slurry,respectively. The surface roughness Ra of copper wafer (with 5μm× 5μm district) is decreased from 0.166μm to 3.7 nm,2.6 nm and 1.5 nm,and the surface peak-valley values Rpv are less than 20 nm,14 nm and 10 nm using these kinds of slurries,respectively.

  9. On the abrasion of heat-treated 2.8C21Cr1Mo white cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Al-Rubaie, Kassim S.; Preti, Orlando [Centro Universitario SOCIESC, Joinville (Brazil). Engenharia Mecanica; Pohl, Michael [Bochum Univ. (Germany). Inst. fuer Werkstoffe

    2016-09-15

    The abrasion behaviour of heat-treated 2.8C21Cr1Mo cast iron was studied. The specimens were destabilised at two temperatures, 980 and 1050 C, for 4 h, air hardened, and then tempered at five temperatures, 220, 320, 400, 500, and 620 C, for 2 h followed by air cooling. Using a pin-on-plate abrasion apparatus, the specimens were abraded on four types of bonded abrasives (silicon carbide, corundum, flint, and glass). The effect of work hardening on the abrasion resistance was investigated. It was found that the increase in alloy hardness produced by heat treatment had little effect on the abrasion resistance against silicon carbide or corundum; the inverse was true against flint or glass. The as-hardened structure containing 40% retained austenite gave the best abrasion resistance, whereas the hardened and tempered at 620 C showed the worst. Both bulk hardness and matrix hardness before wear correlated poorly with the abrasion resistance. Therefore, a general model ''equivalent hardness'' was developed, in which the hardness of the abraded matrix was considered. With this model, the abrasion behaviour can be clearly analysed.

  10. NK cells are necessary for recovery of corneal CD11c+ dendritic cells after epithelial abrasion injury

    Science.gov (United States)

    Mechanisms controlling CD11c(+) MHCII(+) DCs during corneal epithelial wound healing were investigated in a murine model of corneal abrasion. Selective depletion of NKp46(+) CD3- NK cells that normally migrate into the cornea after epithelial abrasion resulted in >85% reduction of the epithelial CD1...

  11. Toothbrush abrasivity in a long-term simulation on human dentin depends on brushing mode and bristle arrangement

    Science.gov (United States)

    2017-01-01

    Objective The aim of this study was to evaluate the susceptibility of dentin to brushing abrasion using four different toothbrushes (rotating-oscillating, sonic and two types of manual toothbrushes) with the same brushing forces. Methods Dentin samples (n = 72) were selected from 72 impacted third molars. Half of the surface of dentin samples was covered with an adhesive tape, creating a protected and a freely exposed area in the same specimen. Brushing was performed with either a: sonic (Sonicare PowerUp, Philips GmbH, Hamburg, Germany), b: oscillating-rotating (Oral B Vitality Precisions Clean, Procter & Gamble, Schwalbach am Taunus, Germany) or two different manual toothbrushes c: flat trim brush head toothbrush (Dr. Best: Original, Glaxo-Smith-Kline, Bühl, Germany) and d: rippled-shaped brush head toothbrush (Blend-a-Dent, Complete V-Interdental, Blend-a-med, Schwalbach, Germany) in a custom made automatic brushing machine. The brushing force was set to 2 N and a whitening toothpaste (RDA = 150) was used. The simulation period was performed over a calculated period to mimic a brushing behavior of two times a day brushing for eight years and six months. Dentin loss was quantitatively determined by profilometry and statistically analyzed by Wilcoxon and Mann-Whitney-U Test (p < 0.05). Results The mean (standard deviation) surface loss was 21.03 (±1.26) μm for the sonic toothbrush, 15.71 (±0.85) μm for the oscillating-rotating toothbrush, 6.13 (±1.24) μm for the manual toothbrush with flat trim brush head and 2.50 (±0.43) μm for the manual toothbrush with rippled-shaped brush head. Differences between all groups were statistically significant at p<0.05. Conclusion Using the same brushing force and a highly abrasive toothpaste, manual toothbrushes are significantly less abrasive compared to power toothbrushes for an 8.5—year simulation. PMID:28222156

  12. Study on jet type impact mill for concrete and design for abrasive jet system of pre-mixing type%喷射式混凝土冲磨机及其前混合式磨料喷射系统设计研究

    Institute of Scientific and Technical Information of China (English)

    李浩平; 李峰; 张涛

    2011-01-01

    研究了混凝土抗冲刷磨损试验中的旋转喷射式试验原理,分析了磨料水射流工作原理及工作特点,并将前混合式磨料射流原理引入到水砂喷射系统中,研制了旋转喷射式混凝土抗冲耐磨试验机.本喷射系统特点:冲刷状况更接近混凝土真实工况,冲击力大,冲刷范围广,速度高,冲磨效果好,能够有效地对不同配合比混凝土的抗冲磨性能作出比较.%The principle of rotating-jet mode test for concrete under abrasion resistance test is studied in it as well as the working principle and characteristics of abrasive water jet is analyzed,then the principle of abrasive jet of pre-mixing type is introduced into the water sand jet system. Thus rotating-jet mode abrasion resistance testing machine for concrete has been developed which is characterized with erosion much closer to the real condition of concrete ,great impact,large erosion area,high speed,good erosion effect,and comparing on abrasion resistance performance can be effectively carried out for concrete with different proportion.

  13. Abrasive Wear Behaviors of Light-weight Austenitic Fe-24Mn-7Al-1C Steel and Mn13Cr2 Steel

    Institute of Scientific and Technical Information of China (English)

    Shi-guang PENG; Ren-bo SONG; Zhi-dong TAN; Chang-hong CAI; Ke GUO; Zhong-hong WANG

    2016-01-01

    The impact abrasive wear behaviors of light-weight austenitic Fe-24Mn-7Al-1C steel with increasing impact wear conditions were studied by comparing with the modified Hadfield (Mn13Cr2)steel.Wear tests were performed with the MLD-10 abrasive wear testing machine.Main parameters such as impact energy,impacting frequency and wear time were evaluated.To explore the abrasive wear behaviors under different impact energies,the parameters in-cluding mass loss,wear resistance and hardness were evaluated in detail.The microstructures of the steels were fur-ther analyzed using optical microscopy (OM),scanning electron microscopy (SEM),transmission electron micros-copy (TEM)and X-ray diffraction (XRD).Results showed that the light-weight austenitic Fe-24Mn-7Al-1C steel had a better wear resistance than Mn13Cr2 steel under the impact energy tested.The wear resistance of light-weight austenitic Fe-24Mn-7Al-1C steel was about 1.09-1.17 times as high as that of Mn13Cr2 steel under low and medi-um impact energy (0.5-2.0 J)conditions,and 1.41 times under high impact energy (4.0 J)condition.In Mn13Cr2 steel,the evolution of dislocation substructure with increasing impact energy showed typical stacking fault,interac-tion of twins and dislocations,as well as mechanical twins.The high work-hardening rate in Fe-24Mn-7Al-1C steel was caused by Taylor lattice and high density of dislocation tangles.

  14. Influence of prophylaxis paste treatment on the abrasive wear of surface sealants.

    Science.gov (United States)

    Wegehaupt, Florian J; Tauböck, Tobias T; Attin, Thomas

    2013-01-01

    To investigate the abrasive wear of surface sealants (Seal&Protect and K-0184 (experimental sealant)) and the influence of pre-treatment with mineral deposit forming prophylaxis pastes (NUPRO Sensodyne and NUPRO) on this wear. One hundred and eight bovine dentine samples were randomly allocated to nine groups (1-9). Pre-treatment (10 s): groups 1-3: untreated, groups 4-6: NUPRO, groups 7-9: NUPRO Sensodyne. Sealing: groups 1, 4 and 7: unsealed, groups 2, 5 and 8: Seal&Protect, groups 3, 6 and 9: K-0184 (experimental sealer). Samples were then brushed with 12 000 brushing strokes (BS) with toothpaste slurry in an automatic brushing machine (120 BS/min; F = 2.5 N). Surface profiles were recorded at baseline, after pre-treatment and sealing and after each 2000 BS. Total profile change (wear or gain due to pre-treatment, treatment and 12 000 BS): groups 1, 4 and 7 (no surface sealant) showed a not significantly different wear of 18.48 ± 2.63 µm, 24.98 ± 3.02 µm and 21.50 ± 5.47 µm, respectively. Remaining groups (sealed) showed a gain in height with no significant difference among each other. Wear in sealed groups (2, 3, 5, 6, 8 and 9) were not significantly different at all numbers of brushing strokes. Starting with 4000 BS, the wear in unsealed groups (1, 4 and 7) was statistically significantly higher compared to all other groups. Stability and wear resistance of surface sealants are not affected by pre-treatment of dentine with NUPRO Sensodyne. The surface sealants tested provide a stable protective surface layer on dentine, which lasts for at least 12 000 brushing strokes.

  15. Study on Process of Preparing Fe-Al2O3 Magnetic Abrasive by High Energy Ball Milling%高能球磨法制备Al2O3/Fe磁性磨粒的工艺研究

    Institute of Scientific and Technical Information of China (English)

    王晓峰; 李文辉

    2013-01-01

    Magnetic abrasive finishing machining technology is a new technology to use the magnetic field force produced by permanent magnetic or electromagnetic device asthe driving force of magnetic abrasive finishing machining of parts surface,which can realize the surface polishing,deburring,eliminating the micro crack,and reducing the surface roughness of parts.4 new technology of preparing magnetic abrasives used high energy ball milling was put forward and the working principle was analyzed in the ball milling.Pure iron powder was used as the magnetic phase,corundum powder as the abrasive,and three different times Fe-Al2O3 magnetic abrasives were prepared by high energy ball milling method.X-ray diffraction and SEM were used to analyze the morphology and phase components of the magnetic abrasives.Magnetic flux density of the magnetic abrasives were tested by the instrument.It finds that the process is easy and low cost,so it would have great hope to accomplish large-scale industrialized production.%磁性磨粒光整加工技术是利用永磁或者电磁发生装置产生的磁场力作为磁性磨粒的源动力对零件表面进行光整加工的一种新技术,它可以实现对零件进行表面抛光、去除毛刺、消除微观裂纹、降低表面粗糙度等加工.提出应用高能球磨法制备磁性磨粒的新工艺,分析了球磨过程中的工作原理.用纯铁粉作为磁性体,三氧化二铝粉作为磨料相,采用高能球磨法制备了三种不同时间的Fe-Al2O3磁性磨粒.采用X射线衍射仪和扫描电子显微镜分析了该磁性磨粒的物相组成和外观形貌,用特斯拉仪测试了磁性磨粒的磁感应强度.发现了该工艺简单,成本低,且有望进行大规模工业化生产.

  16. A review on nozzle wear in abrasive water jet machining application

    Science.gov (United States)

    Syazwani, H.; Mebrahitom, G.; Azmir, A.

    2016-02-01

    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  17. An in vitro evaluation of selective demineralised enamel removal using bio-active glass air abrasion.

    Science.gov (United States)

    Banerjee, Avijit; Pabari, Hiten; Paolinelis, George; Thompson, Ian D; Watson, Timothy F

    2011-12-01

    Unnecessary over-preparation of carious enamel often occurs clinically during operative caries management. The working hypothesis to be investigated in this study is the potential for bio-active glass air abrasion to remove selectively only demineralised enamel in artificial enamel lesions when compared to equivalent alumina air abrasion, so potentially minimising cavity over-preparation. Bisected artificial, paired smooth surface enamel lesions on ethics-approved, extracted sound human molars were created and subsequently air abraded with 27 μm alumina (n = 19) and bio-active glass (n = 19). The difference between pre-operative lesion boundary and post-operative cavity margin was calculated following optical confocal fluorescent assessment of the lesion boundary. Data indicated mean% over-preparation (sound enamel removal) of 176% with alumina and 15.2% for bio-active glass (p = 0.005). Bio-active glass abrasion removed completely the demineralised enamel from artificial lesions with clinically insignificant over-preparation of sound tissue, indicating technique selectivity towards grossly demineralised enamel. Alumina air abrasion resulted in substantial enamel removal in both sound and demineralised tissues indicating the operator selectivity required to use the techniques effectively in clinical practice.

  18. Propelled abrasive grit applications for weed management in transitional corn grain production systems

    Science.gov (United States)

    Weed control is challenging to farmers who are transitioning from production systems that use synthetic herbicides to organic systems. A two-year field study examined weed control efficacy and corn grain yield of air-propelled corncob grit abrasion for in-row weed control. Grits were applied based o...

  19. Abrasive wear based predictive maintenance for systems operating in sandy conditions

    NARCIS (Netherlands)

    Woldman, M.; Tinga, T.; Heide, E. van der; Masen, M.A.

    2015-01-01

    Machines operating in sandy environments are damaged by the abrasive action of sand particles that enter the machine and become entrapped between components and contacting surfaces. In the case of the military services the combination of a sandy environment and the wide range of tasks to be fulfille

  20. Spent coffee grounds as air-propelled abrasive grit for weed control

    Science.gov (United States)

    Spent coffee grounds (SCG) represent a significant food waste residue. Value-added uses for this material would be beneficial. Gritty agricultural residues, such as corncob grit, can be employed as abrasive air-propelled agents for organically-compatible postemergence shredding of weed seedlings sel...

  1. CONTROL SYSTEM EVALUATION AND IMPLEMENTATION FOR THE ABRASIVE MACHINING PROCESS ON WOOD

    Directory of Open Access Journals (Sweden)

    Stephen Jackson

    2011-06-01

    Full Text Available Continuous process improvement and automation have proven to be powerful tools for the wood processing industries in order to obtain better final product quality and thus increase profits. Abrasive machining represents an important and relevant process in the manufacturing and processing of wood products, which also implies high cost of materials and labor; therefore, special attention to this process is necessary. The objective of this work was to evaluate and demonstrate a process control system for use in the abrasive machining of wood and wood-based products. A control system was created on LabView® to integrate the monitoring process and the actions required, depending on the abrasive machining process conditions. The system acquires information from the optical sensor to detect loading and activate the cleaning system. The system continuously monitors the condition of the abrasive belt (tool wear by using an acoustic emission sensor and alerts the operator of the status of the belt (green, yellow, and red lights indicating satisfactory, medium, and poor belt condition. The system also incorporates an additional safety device, which helps prevent permanent damage to the belt, equipment, or workpiece by alerting the operator when an excessive temperature has been reached. The process control system proved that automation permits enhancement in the consistency of the belt cleaning technique by the elimination of the human errors. Furthermore, this improvement also affects the cost by extending the life of the belt, which reduces setup time, belt cost, operation cost, as well as others.

  2. Platelet response to corneal abrasion is necessary for acute inflammation and efficient re-epithelialization

    Science.gov (United States)

    Purpose: Adhesion molecules play a critical role in leukocyte emigration to wound sites, but differences are evident in different vascular beds. This study investigates the contributions of P-selectin to neutrophil emigration into the cornea following central epithelial abrasion. Methods: Re-epithel...

  3. NK cells modulate the inflammatory response to corneal epithelial abrasion and thereby support wound healing

    Science.gov (United States)

    Natural killer cells are lymphocytes of the innate immune system that have crucial cytotoxic and regulatory roles in adaptive immunity and inflammation. Herein, we consider a role for these cells in corneal wound healing. After a 2-mm central epithelial abrasion of the mouse cornea, a subset of clas...

  4. PAGMan - propelled abrasive grit to manage weeds in soybean and corn

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean and corn production in organic systems or in systems in which weeds developed resistance to multiple herbicides. Here we report on two developments: (i) the safety to soybean seedlings of using air-propelled abrasive grit (PAG) for managing...

  5. Toothbrush abrasion, simulated tongue friction and attrition of eroded bovine enamel in vitro

    NARCIS (Netherlands)

    Vieira, A.; Overweg, E.; Ruben, J. L.; Huysmans, M. C. D. N. J. M.

    2006-01-01

    Objectives: Enamel erosion results in the formation of a softened layer that is susceptible to disruption by mechanical factors such as brushing abrasion, tongue friction and attrition. The aim of this study was to investigate the individual contribution of those mechanical insults to the enamel los

  6. Tapered toothbrush filaments in relation to gingival abrasion, removal of plaque and treatment of gingivitis

    NARCIS (Netherlands)

    Versteeg, P.A.; Piscaer, M.; Rosema, N.A.M.; Timmerman, M.F.; van der Velden, U.; van der Weijden, G.A.

    2008-01-01

    Objectives: To compare a tapered filament toothbrush (TFTB) to a control toothbrush (ADA) in their potential to cause gingival abrasion and improve the gingival condition following a period of experimental gingivitis. Methods: Thirty-two subjects refrained from brushing mandibular teeth for 21 days.

  7. Laser abrasion for cosmetic and medical treatment of facial actinic damage

    Energy Technology Data Exchange (ETDEWEB)

    David, L.M.; Lask, G.P.; Glassberg, E.; Jacoby, R.; Abergel, R.P.

    1989-06-01

    Previous studies have shown the carbon dioxide (CO/sub 2/) laser to be effective in the treatment of actinic cheilitis. After CO/sub 2/ laser abrasion, normal skin and marked cosmetic improvement of the lip were noted. In our study, twenty-three patients were treated with CO/sub 2/ laser abrasions for cosmetic improvement of facial lines and actinic changes. Pre- and postoperative histopathologic examinations were made on two patients. Preoperative examination of specimens from actinically damaged skin showed atypical keratinocytes in the basal layer of the epidermis, with overlying dense compact orthokeratosis and parakeratosis. Abundant solar elastosis was seen in the papillary dermis. Postoperative histologic specimens showed a normal-appearing epidermis with fibrosis in the papillary dermis and minimal solar elastosis (about four weeks after laser treatment). At present, various modalities are available for the regeneration of the aged skin, including chemical peels and dermabrasion. Significantly fewer complications were noted with CO/sub 2/ laser abrasion than with these methods. Thus, CO/sub 2/ laser abrasion can be useful in the cosmetic and medical treatment of the aged skin. Marked clinical and histologic improvement has been demonstrated.

  8. Raman study of diamond-based abrasives, and possible artefacts in detecting UHP microdiamond

    Science.gov (United States)

    Nasdala, Lutz; Steger, Simon; Reissner, Claudia

    2016-11-01

    Raman spectral characteristics of a range of diamond-based abrasives (powders and sprays) and drilling and cutting tools, originating from preparation laboratories worldwide, are presented. Some abrasives show strong broadening of the main diamond band [FWHM (full width at half band-maximum) > 5 cm- 1] accompanied by strong band-downshift (ν˜ = 1316-1330 cm- 1). Others are characterised by moderate band broadening (FWHM = 1.8-5 cm- 1) at rather regular band position (ν˜ = 1331-1333 cm- 1). In addition we found that a ;fresh; abrasive and its used analogue may in some cases show vast differences in their Raman spectra. The Raman parameters of diamond-based abrasives overlap widely with Raman parameters of UHP (ultra-high pressure) microdiamond. It is hence impossible to assign diamond detected in a geological specimen to either an introduced artefact or a genuine UHP relict, from the Raman spectrum alone. Raman is an excellent technique for the detection of minute amounts of diamond; however it does not provide conclusive evidence for the identification of UHP microdiamond. The latter requires thorough verification, for instance by optical microscopy or, if doubts cannot be dispelled, transmission electron microscopy.

  9. Structural transformations and wear resistance of abrasive-affected amorphous Fe- and Co-based alloys

    Science.gov (United States)

    Korshunov, L. G.; Chernenko, N. L.

    2008-12-01

    The abrasive wear resistance of the Fe64Co30Si3B3, Fe82.6Nb5Cu3Si8B1.4, Co86.5Cr4Si7B2.5, and Fe81Si4B13C2 amorphous alloys (ribbon 30 μm thick) has been investigated upon sliding over fixed abrasives (corundum and silicon carbide). The character of fracture of the surface and structural transformations initiated in these materials by the abrasive action have been studied by the metallographic, X-ray diffraction, and electron-microscopic methods. It has been shown that the abrasive wear resistance of the amorphous alloys is smaller by a factor of 1.6-2.9 than that of the Kh12M and U8 tool steels possessing approximately the same level of hardness. A pronounced softening of the surface layer of the amorphous alloys in the process of wear, which is characterized by a decrease in their microhardness reaching 12.5%, has been found. It has been shown that in the surface layer of these amorphous alloys upon wear there arises a small amount (on the order of several volume percent) of the nanocrystalline structure, which does not exert a marked effect on the microhardness and wear resistance of the alloys. In the alloys under study, the main factor that is responsible for their comparatively low abrasive wear resistance is their local softening in the process of wear caused by specific features of deformation processes occurring heterogeneously under the action of high shear contact stresses.

  10. Patient preference: conventional rotary handpieces or air abrasion for cavity preparation.

    Science.gov (United States)

    Malmström, Hans S; Chaves, Yvette; Moss, Mark E

    2003-01-01

    It has been suggested that patients should accept the use of the air abrasion technique over the conventional handpiece due to the reduced need for anesthesia. Technologies for both air abrasion and the conventional rotary handpiece have, in recent decades, seen major improvements, but there are no recent scientific publications that evaluate the patient's preference for these two technologies when performing a cavity preparation. This study determined the patient's preference for air abrasion or the rotary handpiece for removing occlusal fissure carious lesions in mandibular premolars. Ten healthy subjects 18 years of age or older were recruited from the General Dentistry Clinic of the University of Rochester Eastman Dental Center, with fissure caries at a DEJ depth of similar size (determined by radiographs and clinical examination) in any two mandibular premolars in opposite quadrants. Within each subject, the two methods of caries removal were randomly assigned. In one premolar, air abrasion was used for cavity preparation, and in the other premolar, a conventional rotary handpiece was used. At each visit prior to treatment, the patients were instructed to complete the Emotional Status (ES) questionnaire (SUNY University at Buffalo Craniofacial Pain Clinic) to assess differences in their emotional status between appointments. At each appointment, when the restorative treatment was completed, patients were instructed to rate their pain on the Visual Analogue Scale (VAS). A technique preference questionnaire was given after the second appointment. The subjects rated the perception of pain as significantly lower (p cavity preparation when removing fissural caries in mandibular premolars and most subjects did not experience any pain when air abrasion was used.

  11. Efficacy of TiF4 and NaF varnish and solution: a randomized in situ study on enamel erosive-abrasive wear.

    Science.gov (United States)

    Levy, Flávia Mauad; Rios, Daniela; Buzalaf, Marília A R; Magalhães, Ana Carolina

    2014-05-01

    This in situ/ex vivo study analysed the anti-erosive/abrasive effect of TiF4 and NaF varnish and solution on enamel wear. Twelve subjects took part in this study which was performed in three periods (phases) with the duration of 5 days each. Each two human enamel specimens per subject were pretreated with experimental NaF varnish or solution (phase A), experimental-TiF4 varnish or solution (phase B) and placebo varnish or untreated control (phase C). The specimens were worn in palatal appliances; one enamel specimen, from each treatment, was subjected to erosion (ERO; cola soft drink, 4 × 90 s/day), and the other specimen was subjected to erosion plus abrasion (ERO + ABR; tooth brushing, 2 × 10 s/day). The tooth wear was quantified by a contact profilometer (micrometre) and analysed using two-way repeated measures ANOVA and Bonferroni's test (n = 12 subjects, p fluoride varnishes and solutions reduced the enamel wear (around 25 %) significantly compared to the control and placebo varnish. There were no significant differences among the fluoride formulations and between the conditions ERO and ERO + ABR. Therefore, it can be concluded that TiF4 has the same protective potential as NaF formulations to reduce human enamel wear under this experimental in situ model. In vitro studies have indicated a better anti-erosive/abrasive effect of TiF4 compared to NaF varnish. The present in situ study does not support the previous findings. Therefore, any of the tested professional fluoride varnishes in principle could be able to partially reduce enamel wear.

  12. Influence of air-abrasion executed with polyacrylic acid-Bioglass 45S5 on the bonding performance of a resin-modified glass ionomer cement.

    Science.gov (United States)

    Sauro, Salvatore; Watson, Timothy F; Thompson, Ian; Toledano, Manuel; Nucci, Cesare; Banerjee, Avijit

    2012-04-01

    The aim of this study was to test the microtensile bond strength (μTBS), after 6 months of storage in PBS, of a resin-modified glass ionomer cement (RMGIC) bonded to dentine pretreated with Bioglass 45S5 (BAG) using various etching and air-abrasion techniques. The RMGIC (GC Fuji II LC) was applied onto differently treated dentine surfaces followed by light curing for 30 s. The specimens were cut into matchsticks with cross-sectional areas of 0.9 mm(2). The μTBS of the specimens was measured after 24 h or 6 months of storage in PBS and the results were statistically analysed using two-way anova and the Student-Newman-Keuls test (α = 0.05). Further RMCGIC-bonded dentine specimens were used for interfacial characterization, micropermeability, and nanoleakage analyses by confocal microscopy. The RMGIC-dentine interface layer showed no water absorption after 6 months of storage in PBS except for the interdiffusion layer of the silicon carbide (SiC)-abraded/polyacrylic acid (PAA)-etched bonded dentine. The RMGIC applied onto dentine air-abraded with BAG/H(2)O only or with BAG/PAA-fluid followed by etching procedures (10% PAA gel) showed no statistically significant reduction in μTBS after 6 months of storage in PBS. The abrasion procedures performed using BAG in combination with PAA might be a suitable strategy to enhance the bonding durability and the healing ability of RMGIC bonded to dentine.

  13. Numerical Simulation Study of Influence of Nozzle Entrance Diameter on Jet Performance of Pre-mixed Abrasive Water Jet

    Science.gov (United States)

    Guan, Jinfa; Deng, Songsheng; Jiao, Guangwei; Chen, Ming; Hua, Weixing

    Physical model of cone-cylinder nozzle was established. Based on the CFD software of FLUENT, the flow field about abrasive water jet in cone-cylinder nozzle was simulated by use of standard k-ɛ turbulent model, Lagrange Discrete Phase Model and SIMPLE algorithm. The simulation results show that axial velocity of abrasive particle is always smaller than axial velocity of abrasive particle and increases gradually with the increase of axial distance. Axial static pressure of water decreases gradually with the increase of axial distance. Axial velocity of abrasive particle at the exit of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. And axial static pressure of water at the entrance of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. 8mm is selected as an optimal nozzle entrance diameter.

  14. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Institute of Scientific and Technical Information of China (English)

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  15. Research on Abrasion Simulation of DeNOx Honeycomb Catalysts in Flue Gas%蜂窝式脱硝催化剂在烟气中磨损行为的模拟研究

    Institute of Scientific and Technical Information of China (English)

    肖雨亭; 徐莉; 贾曼; 汪德志; 彭光军

    2012-01-01

    The abrasion performance tests for different types of honeycomb DeNO, catalysts used for SCR denitrification under different conditions are carried out with a simulation testing device. The tests show that the inner wall abrasion of the catalysts is the main reason for the reduction of abrasion resistance, which coincides with "Magnus Effect" theory. The result also indicates that the abrasion degree of lower-layer catalysts is more serious than that of upper-layer catalysts when multi-layer catalyst arrangement is adopted. In high fly ash operating conditions, the type selection of catalyst should be made scientifically and discreetly. When the dust concentration exceeds 30 g/ m3, the standard type of the catalyst with the thickness of more than 1.0 mm is recommended.%利用耐磨损性能模拟试验装置,在不同条件下对用于选择性催化还原法(SCR)脱硝的多种规格的蜂窝式脱硝催化剂进行了耐磨损性能的试验研究.结果表明,壁面磨损是导致蜂窝式催化剂耐磨损性能下降的主要原因,其磨损行为符合“马格努斯”效应的理论;采用多层布置的催化剂中,下层催化剂的磨损要比上层相对严重;在高浓度飞灰工况中,要科学慎重地进行催化剂选型,当飞灰质量浓度超过30 g/m3时,建议选用标准型、壁厚大于1.0 mm的催化剂.

  16. Process parameters effect on material removal mechanism and cut quality of abrasive water jet machining

    Directory of Open Access Journals (Sweden)

    Janković P.

    2013-01-01

    Full Text Available The process of the abrasive water jet cutting of materials, supported by the theories of fluid mechanics, abrasive wear and damage mechanics, is a high-tech technologies that provides unique capabilities compared to conventional machining processes. This paper, along the theoretical derivations, provides original contributions in the form of mathematical models of the quantity of the cut surface damage, expressed by the values of cut surface roughness. The particular part of this paper deal with the results of the original experimental research. The research aim was connected with the demands of industry, i.e. the end user. Having in mind that the conventional machining processes are not only lagging behind in terms of quality of cut, or even some requests are not able to meet, but with the advent of composite materials were not able to machine them, because they occurred unacceptable damage (mechanical damage or delamination, fiber pull-out, burning, frayed edges.

  17. Study on NDT Fault Diagnosis of the Ball Bearing under Stage of Abrasion by Infrared Thermography

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Jin Ju; Hong, Dong Pyo [Chonbuk National University, Jeonju (Korea, Republic of); Kim, Won Tae [Kongju National University, Gongju (Korea, Republic of)

    2012-02-15

    For fault detection about the abrasion stage of rotational machineries under the dynamic loading conditions unlike the traditional diagnosis method used in the past decade, the infrared thermographic method with its distinctive advantages in non-contact, non-destructive, and visible aspects is proposed. In this paper, by applying a rotating deep-grooved ball bearing, passive thermographic experiments were conducted as an alternative way to proceeding the traditional fault monitoring on spectrum analyzer. As results, the thermographic experiment was compared with the traditional vibration spectrum analysis to evaluate the efficiency of the proposed method. Based on the results obtained as NDT, the temperature characteristics and abnormal fault detections of the ball bearing according to the abrasion stage were analyzed.

  18. Influence of scale-up on the abrasion of tablets in a pan coater.

    Science.gov (United States)

    Mueller, Ronny; Kleinebudde, Peter

    2006-11-01

    The purpose of this study was to examine the influence of batch size during scale-up on the abrasion and edge splitting of flat faced lactose tablets. The weight loss of white tracer tablets in a batch of blue coated tablets was investigated in a laboratory scale pan coater and a pilot scale pan coater as a function of different pan speeds and mixing times. It was observed that increasing batch size resulted in a decreased weight loss due to less edge damaging. The higher number of tablet impacts at the pan wall in the laboratory scale compared to the pilot scale might be the reason for this phenomenon. The common assertion that an increase in batch size in scale-up leads to a higher abrasion or tablet damaging was not supported in the current study.

  19. Abrasive wear behaviour of bio-active glass ceramics containing apatite

    Indian Academy of Sciences (India)

    I Sevim; M K Kulekci

    2006-06-01

    In this study, abrasive wear behaviour of bio-active glass ceramic materials produced with two different processes is studied. Hot pressing process and conventional casting and controlled crystallization process were used to produce bio-active ceramics. Fracture toughness of studied material was calculated by fracture toughness equations using experimental hardness results of the bio-active glass ceramic material. Two fracture toughness equations in the literature were used to identify the wear behaviour of studied ceramics. Wear resistance results that identified with both of the equations were similar. The results showed that the abrasive wear resistance of the bio-active glass ceramics produced with hot pressing process was found to be higher than that of the ceramics produced by conventional casting and controlled crystallization process.

  20. Utilizing a Magnetic Abrasive Finishing Technique (MAF Via Adaptive Nero Fuzzy(ANFIS

    Directory of Open Access Journals (Sweden)

    Amer A. Moosa

    2015-07-01

    Full Text Available An experimental study was conducted for measuring the quality of surface finishing roughness using magnetic abrasive finishing technique (MAF on brass plate which is very difficult to be polish by a conventional machining process where the cost is high and much more susceptible to surface damage as compared to other materials. Four operation parameters were studied, the gap between the work piece and the electromagnetic inductor, the current that generate the flux, the rotational Spindale speed and amount of abrasive powder size considering constant linear feed movement between machine head and workpiece. Adaptive Neuro fuzzy inference system (ANFIS was implemented for evaluation of a series of experiments and a verification with respect to specimen roughness change has been optimized and usefully achieved by obtained results were an average of the error between the surface roughness predicted by model simulation and that of direct measure is 2.0222 %.

  1. Examining of abrasion resistance of hybrid composites reinforced with SiC and Cgr particles

    Directory of Open Access Journals (Sweden)

    M. Łągiewka

    2008-08-01

    Full Text Available The presented work discusses the influence of the type and volume percentage of particulate reinforcement consisting of mixed silicon carbide and graphite on the abrasion wear of hybrid composites with AlMg10 matrix. Also the macro photos of frictional surfaces have been shown and the results of hardness measurements have been presented. The performed examinations have allowed for stating that the mixture of SiC and Cgr particles changes in favour the tribological properties of the matrix alloy. It has been also proved that introducing hard reinforcing particles along with soft lubricating ones allows for achieving the material exhibiting high abrasion resistance, and moreover, the graphite particles protect the abraded surface from the destructive action of silicon carbide particles. Also hardness measurements have been performed and the resulting conclusion is that the composite hardness increases with an increase in volume fraction of the reinforcing particles.

  2. The effectiveness of the air-powder abrasive device on the tooth and periodontium: an overview.

    Science.gov (United States)

    Kozlovsky, A; Soldinger, M; Sperling, I

    1989-01-01

    The characteristics of the air-powder abrasive device (APAD) was reviewed from the current dental literature and found to be an excellent alternative to traditional methods for stain and plaque removal. Access to crowded teeth, grooves and involved furcation areas are easily obtainable with less operator fatigue. The APAD slurry produces different root surface abrasiveness, depending on the method of use. Extended maintenance periods of exposed root surface using the APAD can result in an enormous loss of root structure. To avoid permanent damage of the root, the device should be used with overlapping strokes and root exposure to the APAD slurry should be minimized. The device can be used for total cementum removal with less operator fatigue and more reproducibility than with hand instruments, leaving smooth and clean surfaces. In addition, the device may be a valuable tool in the detoxification of root surfaces during periodontal surgery.

  3. Structure and abrasive wear resistance of R6M5 steel-tungsten carbide composite coatings

    Science.gov (United States)

    Gnyusov, S. F.

    2012-09-01

    Features of the structure formation, composition, and abrasive wear resistance of R6M5 steel-tungsten carbide (R6M5-WC) composite coatings have been studied as dependent on the WC content. The introduction of ˜20 wt % WC into the hardening composition leads to an increase in the fraction of M6C carbide (in the form of eutectic inclusions with average size ˜5.9 μm at grain boundaries and dispersed ˜0.25 μm particles in the volume of grains), while a large proportion of metastable austenite (˜88 vol %) is still retained. The R6M5-WC coatings exhibit high abrasive wear resistance, which is ensured by the γ → α' martensite transformation during friction and a muiltimodal size distribution of hardening particles.

  4. Improvement of Surface Roughness Quality for Stainless Steel 420 Plate Using Magnetic Abrasive Finishing Method

    Directory of Open Access Journals (Sweden)

    Yahya M. Hamad

    2010-01-01

    Full Text Available An experimental study was carried out to improve the surface roughness quality of the stainless steel 420 using magnetic abrasive finishing method (MAF. Four independent operation parameters were studied (working gap, coil current, feed rate, and table stroke, and their effects on the MAF process were introduced. A rotating coil electromagnet was designed and implemented to use with plane surfaces. The magnetic abrasive powder used was formed from 33%Fe and 67% Quartz of (250µm mesh size. The lubricant type SAE 20W was used as a binder for the powder contents. Taguchi method was used for designing the experiments and the optimal values of the selected parameters were found. An empirical equation representing the relation between surface roughness with operation parameters have been achieved.

  5. Kerf modelling in abrasive waterjet milling using evolutionary computation and ANOVA techniques

    Science.gov (United States)

    Alberdi, A.; Rivero, A.; Carrascal, A.; Lamikiz, A.

    2012-04-01

    Many researchers demonstrated the capability of Abrasive Waterjet (AWJ) technology for precision milling operations. However, the concurrence of several input parameters along with the stochastic nature of this technology leads to a complex process control, which requires a work focused in process modelling. This research work introduces a model to predict the kerf shape in AWJ slot milling in Aluminium 7075-T651 in terms of four important process parameters: the pressure, the abrasive flow rate, the stand-off distance and the traverse feed rate. A hybrid evolutionary approach was employed for kerf shape modelling. This technique allowed characterizing the profile through two parameters: the maximum cutting depth and the full width at half maximum. On the other hand, based on ANOVA and regression techniques, these two parameters were also modelled as a function of process parameters. Combination of both models resulted in an adequate strategy to predict the kerf shape for different machining conditions.

  6. A study on practical use of underwater abrasive water jet cutting

    Science.gov (United States)

    Yamaguchi, Hitoshi; Demura, Kenji

    1993-09-01

    The practicality of underwater abrasive water jet cutting technology was studied in experiments. A study of abrasives in slurried form showed that optimum polymer concentration can be selected to suit underwater conditions. For the long-distance transport of slurry from the ocean surface to the ocean floor, a direct supply system by hose proved to be practical. This system takes advantage of the insolubility of the slurry in water due to a difference in specific gravity. For cutting thick steel plate at great ocean depths, a simulation with a pressurized container revealed the requirements for actual cutting. Confirmation of remote cutting operations will become the most important technology in field applications. Underwater sound vibration characteristics were found to change significantly in direct response to modifications in cutting conditions. This will be important basic data to develop an effective sensoring method.

  7. STUDYING THE ABRASION BEHAVIOR OF RUBBERY MATERIALS WITH COMBINED DESIGN OF EXPERIMENT-ARTIFICIAL NEURAL NETWORK

    Institute of Scientific and Technical Information of China (English)

    Mehdi Shiva; Hossein Atashi; Mahtab Hassanpourfard

    2012-01-01

    In this study,an application of artificial neural network (ANN) has been presented in modeling and studying the effect of compounding variables on abrasion behavior of rubber formulations.Three case studies were carried out in which the experiment data were collected according to classical response surface designs.Besides developing the ANN models,we developed response surface methodology (RSM) to confirm the ANN predictions.A simple relation was employed for determination of relative importance of each variable according to ANN models.It was shown through these case studies that ANN models delivered very good data fitting and their simulating curves could help the researchers to better understand the abrasion behavior.

  8. Structure and Abrasive Wear of Composite HSS M2/WC Coating

    Directory of Open Access Journals (Sweden)

    S. F. Gnyusov

    2012-01-01

    Full Text Available Features of phase-structure formation and abrasive wear resistance of composite coatings “WC-M2 steel” worn against tungsten monocarbide have been investigated. It was established that adding 20 wt.% WC to the deposited powder mixture leads to the increase in M6C carbide content. These carbides show a multimodal size distribution consisting of ~5.9 μm eutectic carbides along the grain boundaries, ~0.25 μm carbides dispersed inside the grains. Also a greater amount of metastable austenite (~88 vol.% is found. The high abrasive wear resistance of these coatings is provided by γ→α′-martensitic transformation and multimodal size distribution of reinforcing particles.

  9. Investigation of sandwich material surface created by abrasive water jet (AWJ via vibration emission

    Directory of Open Access Journals (Sweden)

    P. Hreha

    2014-01-01

    Full Text Available The paper presents research a of abrasive waterjet cutting of heterogeneous “sandwich“ material with different Young modulus of elasticity of the cutted surface geometry by means of vibration emission. In order to confirm hypothetical assumptions about direct relation between vibration emission and surface quality an experiment in heterogeneous material consisting of stainless steel (DIN 1.4006 / AISI 410 and alloy AlCuMg2 has been provided.

  10. Clinical in situ study investigating abrasive effects of two commercially available toothpastes.

    Science.gov (United States)

    Giles, A; Claydon, N C A; Addy, M; Hughes, N; Sufi, F; West, N X

    2009-07-01

    The aim of this study was to determine if the abrasive effect on dentine of two commercially available toothpastes, known to vary in their in vitro abrasive levels, can be differentiated in an in situ model after 10 days, assessed by contact profilometry. This was a single centre, single blind, randomized, split mouth, two treatment, in situ study, in 34 healthy subjects, evaluating the abrasive effects of two marketed desensitizing toothpastes, (Colgate Sensitive Multi Protection toothpaste - C; Sensodyne Total Protection - S). Subjects wore bi-lateral, lower buccal appliances, each fitted with four dentine sections which were power brushed three times a day with the treatment regimen. Each subject received two toothpaste treatments for 10 days during the treatment period. Samples were measured at baseline and day 10 by contact and non-contact profilometry and day 5 by contact profilometry. Thirty-four subjects were included in the efficacy analysis. Results from contact profilometry showed statistically significant (P < 0.0001) dentine loss compared to baseline at day 5 and 10 for both pastes. At each time point, C showed statistically significantly greater dentine loss than S, P < 0.0001. After 10 days treatment, the difference in dentine loss between the pastes was 1.4 microm. The non-contact profilometry data showed similar trends. After 10 days of treatment, C showed statistically significantly greater dentine loss than S, with treatment difference of 0.9 microm, P = 0.0057. The methodology used has successfully differentiated between the abrasivity of the two pastes in respect of dentine surface loss over time in an in situ environment.

  11. Experimental Investigations into Abrasive Waterjet Machining of Carbon Fiber Reinforced Plastic

    Directory of Open Access Journals (Sweden)

    Prasad D. Unde

    2015-01-01

    Full Text Available Abrasive waterjet machining (AWJM is an emerging machining process in which the material removal takes place due to abrasion. A stream of abrasive particles mixed with filtered water is subjected to the work surface with high velocity. The present study is focused on the experimental research and evaluation of the abrasive waterjet machining process in order to evaluate the technological factors affecting the machining quality of CFRP laminate using response surface methodology. The standoff distance, feed rate, and jet pressure were found to affect kerf taper, delamination, material removal rate, and surface roughness. The material related parameter, orientation of fiber, has been also found to affect the machining performance. The kerf taper was found to be 0.029 for 45° fiber orientation whereas it was 0.036 and 0.038 for 60° and 90°, respectively. The material removal rate is 18.95 mm3/sec for 45° fiber orientation compared to 18.26 mm3/sec for 60° and 17.4 mm3/sec for 90° fiber orientation. The Ra value for 45° fiber orientation is 4.911 µm and for 60° and 90° fiber orientation it is 4.927 µm and 4.974 µm, respectively. Delamination factor is found to be more for 45° fiber orientation, that is, 2.238, but for 60° and 90° it is 2.029 and 2.196, respectively.

  12. Performance analysis of cutting graphite-epoxy composite using a 90,000psi abrasive waterjet

    Science.gov (United States)

    Choppali, Aiswarya

    Graphite-epoxy composites are being widely used in many aerospace and structural applications because of their properties: which include lighter weight, higher strength to weight ratio and a greater flexibility in design. However, the inherent anisotropy of these composites makes it difficult to machine them using conventional methods. To overcome the major issues that develop with conventional machining such as fiber pull out, delamination, heat generation and high tooling costs, an effort is herein made to study abrasive waterjet machining of composites. An abrasive waterjet is used to cut 1" thick graphite epoxy composites based on baseline data obtained from the cutting of ¼" thick material. The objective of this project is to study the surface roughness of the cut surface with a focus on demonstrating the benefits of using higher pressures for cutting composites. The effects of major cutting parameters: jet pressure, traverse speed, abrasive feed rate and cutting head size are studied at different levels. Statistical analysis of the experimental data provides an understanding of the effect of the process parameters on surface roughness. Additionally, the effect of these parameters on the taper angle of the cut is studied. The data is analyzed to obtain a set of process parameters that optimize the cutting of 1" thick graphite-epoxy composite. The statistical analysis is used to validate the experimental data. Costs involved in the cutting process are investigated in term of abrasive consumed to better understand and illustrate the practical benefits of using higher pressures. It is demonstrated that, as pressure increased, ultra-high pressure waterjets produced a better surface quality at a faster traverse rate with lower costs.

  13. Elimination of intracanal metallic obstructions by abrasion using an operational microscope and ultrasonics.

    Science.gov (United States)

    Nehme, W B

    2001-05-01

    Intracanal metallic obstructions that block any further treatment often prevent the clinician from achieving total cleanliness of the root canal system. For the retrieval of these obstructions, most of the methods described suggest creating and enlarging a space around the obstruction to loosen it before its retrieval. This article describes a technique that consists of mechanical abrasion of the obstruction without altering canal walls by using an operational microscope and ultrasonic spreader.

  14. Abrasion-Resistant Aluminized-Coated Aramid Fabrics for Manufacture of Firefighters’ Protective Clothing

    Science.gov (United States)

    1985-05-01

    and radiacion are also produced at the cathode surface and may profoundly influence the quality of the substrate coating. These include secondary...14,265-378 (1979). Assink, R.A. Abrasion resistant polymer reflectors for solar applications. Solar Energy Mater vol. 3:263-75, (1980). Audet, N.F. Visor... solar reflectors. Solar Energy Mater vol. 3: No.1-2,277-83,(1981). *Gubareff, G.G., J.E. Janssen, and R.H. Torborg. Thermal radiation properties survey

  15. The influence of varnish and high fluoride on erosion and abrasion in a laboratory investigation.

    Science.gov (United States)

    Sar Sancakli, H; Austin, R S; Al-Saqabi, F; Moazzez, R; Bartlett, D

    2015-03-01

    The aim of this study was to investigate the potential of concentrated fluoride varnishes to reduce enamel loss from repeated cycles of citric acid erosion and toothbrush abrasion in vitro. Polished human enamel samples were exposed to fluoride varnishes: Bifluorid10® (NaF&CaF2- 45,200 ppmF), Duraphat® (NaF 22,600 ppmF), Fluor-Protector® (difluorsilane 1000 ppmF) and a control coating of copal ether varnish (0 ppmF) group and a deionized water group. For each group of 16 samples, nine cycles of erosion and nine cycles of erosion-abrasion [1 cycle=erosion (0.3% citric acid, pH 3.2, 5 min)+artificial saliva (1 h, pH 7.0)+abrasion (120 linear strokes in artificial saliva from Oral B medium soft brushes 300 g loading]. The change in the enamel surface was evaluated using optical profilometry. Duraphat® and Bifluorid10® applications had a median (IQR) step height of 4.21 um (1.59) and 5.01 um (1.02). This was statistically significantly less than Fluor-Protector® 6.83 um (1.25), copal ether 7.22 um (1.97) and water 7.39 um (1.96) (pfluoride in a range of single-application topical varnishes was effective in reducing enamel wear from erosion and erosion-abrasion in this laboratory study. © 2015 Australian Dental Association.

  16. Treatment of gingival hyperpigmentation with rotary abrasive, scalpel, and laser techniques: A case series

    OpenAIRE

    Murthy, M Bhanu; Kaur, Jasjit; Das, Rupali

    2012-01-01

    Melanin pigmentation often occurs in the gingiva as a result of an abnormal deposition of melanin, due to which the gums may appear black, but the principles, techniques, and management of the problems associated with gingival melanin pigmentation are still not fully established. Depigmentation procedures such as scalpel surgery, gingivectomy with free gingival autografting, electrosurgery, cryosurgery, chemical agents such as 90% phenol and 95% alcohol, abrasion with diamond bur, Nd: YAG las...

  17. High abrasion resistance coating materials from organic/inorganic hybrid materials produced by the sol-gel method

    OpenAIRE

    1990-01-01

    A series of new high abrasion resistance coating materials have been prepared utilizing organic/inorganic hybrid materials formed by cohydrolyzing a metal alkoxide sol (e.g. silicon, aluminum, titanium, or zirconium metal alkoxide sol) with one or more bis(trialkoxysilane-containing) organic components or related functionalized species. These hybrid materials show optical clarity and improve the abrasion resistance of polymer substrates when applied as coatings and cured on such substrates.

  18. Adhesive interfaces of enamel and dentin prepared by air-abrasion at different distances

    Energy Technology Data Exchange (ETDEWEB)

    Chinelatti, Michelle Alexandra [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil)]. E-mail: michinelatti@gmail.com; Andreolli do Amaral, Thais Helena [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil); Borsatto, Maria Cristina [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Pediatric Dentistry, Ribeirao Preto-SP (Brazil); Palma-Dibb, Regina Guenka [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil); Corona, Silmara Aparecida Milori [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil)

    2007-03-30

    The purpose of this study was to analyse, by scanning electron microscopy (SEM), the morphology of enamel and dentin/adhesive interfaces in cavities prepared by air-abrasion at different working distances. Thirty sound third human molars were selected and, on both their buccal and lingual surfaces, class V cavities were prepared by air-abrasion, at 2-, 4-, 6-, 8- and 10-mm working distances, or high-speed bur (control group). After preparation, all cavities were etched with 35% phosphoric acid gel and restored with Single Bond/Filtek Z-250. Buccal and lingual surfaces were separated and restorations sectioned in a buccolingual direction, providing two sections of each cavity, which were analysed by scanning electron microscopy. It was observed that the distances of 6 and 8 mm promoted more homogeneous dentin/adhesive interfaces, with tags formation, and more uniform for enamel, which were similar to the control group. It may be concluded that the air-abrasion working distance can influence the morphology of enamel and dentin/adhesive interfaces, and the intermediate distances provided better adhesive interfaces.

  19. Evaluation of the effects of enameloplasty and air abrasion on sealant micro-leakage.

    Directory of Open Access Journals (Sweden)

    Aliasghar Soleymani

    2014-12-01

    Full Text Available Micro-leakage, one of the major reasons for recurrent decays, may lead to uncontrollable flow of liquids, pulp inflammation and peri-apical pathology. The purpose of this in vitro study was to evaluate micro-leakage of pit and fissure sealants after using three different pit and fissure preparation techniques: 1 acid etching, 2 fissure enameloplasty and acid etching, and 3 air abrasion and acid etching.Sixty-nine extracted sound molars and premolars were randomly divided into three groups (23 samples in each group. Teeth were prepared using one of three occlusal surface treatments. Then the sealant was applied on the occlusal fissures of all teeth. The teeth were thermocycled and stored in normal saline. All teeth were sealed apically and coated with nail varnish and then were immersed in a 2% solution of methylen blue. Two buccolingual sections were made. The surfaces were scored 0 to 3 for the extent of micro-leakage using a stereomicroscope. Data were analyzed by Kruskal- wallis and Dunn procedure.Enameloplasty and acid etching were significantly different regarding micro-leakage (P= 0.016, but no significant difference in micro-leakage was observed between air abrasion and the other methods.Enameloplasty followed by acid etching produced significantly less micro-leakage than the acid etching technique. Air abrasion acid etching was better than the acid etching technique in reducing micro-leakage too.

  20. Rapid manufacturing of SiC molds with micro-sized holes using abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Bo-Sung SHIN; Kang-Su PARK; Yeon-Kyoung BAHK; Sun-Ki PARK; Jung-Han LEE; Jeung-Sang GO; Myung-Chang KANG; Chae-Moon LEE

    2009-01-01

    Silicon carbide (SIC) is highly wear resistant with good mechanical properties, including high temperature strength, excellent chemical resistance, and high thermal conductivity and thermal shock resistance. SiC molds, which can be produced with diverse microstructural features, are now widely used in glass molding owing to their excellent characteristics, and also have potential applicability in IT industries. SiC molds are traditionally fabricated by silicon micromachining or dicing. The fabrication cost of silicon micromachining is very high, however, because several expensive masks are needed. Furthermore, the fabrication time is very long. Meanwhile, it is difficult to make micro-patterned molds with arbitrary shapes using dicing saws. Abrasive water jet (AWJ) is widely applied to cut and drill very brittle, soft and fibrous materials. It offers high energy density, the absence of a heat affected zone(HAZ), high performance, and an environment friendly process. In spite of these advantages, micro-hole drilling via conventional AWJ processing suffers from notable shortcomings. We proposed a new abrasive supplying method of AWJ. The proposed method reduces frosting phenomena, and provides micro-machining of AWJ. The characteristics of a hole machined was investigated by the proposed AWJ process according to the ratio of water and abrasives. With the optimal experimental conditions, 3 × 3 array SiC molds with the diameter of 700 μm and depth of 900 μm were successfully manufactured.

  1. An investigation on surface roughness of granite machined by abrasive waterjet

    Indian Academy of Sciences (India)

    Gokhan Aydin; Izzet Karakurt; Kerim Aydiner

    2011-07-01

    Abrasive waterjet (AWJ) cutting is an emerging technology which enables the shaping of practically all engineering materials. However, AWJ cutting may cause roughness and waviness on the cut surface. This significantly affects the dimensional accuracy of the machined part and the quality of surface finish. In this study, the surface roughness of three granites is experimentally investigated for varying process parameters in abrasive waterjet. The philosophy of the Taguchi design is followed in the experimental study. Effects of the control (process) factors on the surface roughness are presented in terms of the mean of means responses. Additionally, the data obtained are evaluated statistically using the analysis of variance (ANOVA) to determine significant process parameters affecting the surface roughness. Furthermore, effects of the material properties on the surface roughness are assessed. It was statistically found that the water pressure and the abrasive flow rate are the most significant factors influencing the surface roughness of granites. Additionally, a consistent relationship between the material grain size and surface roughness of the granites was observed.

  2. Evaluation of planarization performance for a novel alkaline copper slurry under a low abrasive concentration

    Science.gov (United States)

    Mengting, Jiang; Yuling, Liu; Haobo, Yuan; Guodong, Chen; Weijuan, Liu

    2014-11-01

    A novel alkaline copper slurry that possesses a relatively high planarization performance is investigated under a low abrasive concentration. Based on the action mechanism of CMP, the feasibility of using one type of slurry in copper bulk elimination process and residual copper elimination process, with different process parameters, was analyzed. In addition, we investigated the regular change of abrasive concentration effect on copper and tantalum removal rate and within wafer non-uniformity (WIWNU) in CMP process. When the abrasive concentration is 3 wt%, in bulk elimination process, the copper removal rate achieves 6125 Å/min, while WIWNU is 3.5%, simultaneously. In residual copper elimination process, the copper removal rate is approximately 2700 Å/min, while WIWNU is 2.8%. Nevertheless, the tantalum removal rate is 0 Å/min, which indicates that barrier layer isn't eliminated in residual copper elimination process. The planarization experimental results show that an excellent planarization performance is obtained with a relatively high copper removal rate in bulk elimination process. Meanwhile, after residual copper elimination process, the dishing value increased inconspicuously, in a controllable range, and the wafer surface roughness is only 0.326 nm (sq slurry show almost no major differences with two kinds of commercial acid slurries after polishing. All experimental results are conducive to research and improvement of alkaline slurry in the future.

  3. Adhesive interfaces of enamel and dentin prepared by air-abrasion at different distances

    Science.gov (United States)

    Chinelatti, Michelle Alexandra; do Amaral, Thais Helena Andreolli; Borsatto, Maria Cristina; Palma-Dibb, Regina Guenka; Corona, Silmara Aparecida Milori

    2007-03-01

    The purpose of this study was to analyse, by scanning electron microscopy (SEM), the morphology of enamel and dentin/adhesive interfaces in cavities prepared by air-abrasion at different working distances. Thirty sound third human molars were selected and, on both their buccal and lingual surfaces, class V cavities were prepared by air-abrasion, at 2-, 4-, 6-, 8- and 10-mm working distances, or high-speed bur (control group). After preparation, all cavities were etched with 35% phosphoric acid gel and restored with Single Bond/Filtek Z-250. Buccal and lingual surfaces were separated and restorations sectioned in a buccolingual direction, providing two sections of each cavity, which were analysed by scanning electron microscopy. It was observed that the distances of 6 and 8 mm promoted more homogeneous dentin/adhesive interfaces, with tags formation, and more uniform for enamel, which were similar to the control group. It may be concluded that the air-abrasion working distance can influence the morphology of enamel and dentin/adhesive interfaces, and the intermediate distances provided better adhesive interfaces.

  4. Improved Soft Abrasive Flow Finishing Method Based on Turbulent Kinetic Energy Enhancing

    Science.gov (United States)

    LI, Jun; JI, Shiming; TAN, Dapeng

    2017-03-01

    Soft abrasive flow(SAF) finishing can process the irregular geometric surfaces, but with the matter of low processing efficiency. To address the issue, an improved SAF finishing method based on turbulent kinetic energy enhancing is proposed. A constrained flow passage with serration cross-section is constructed to increase the turbulence intensity. Taking the constrained flow passage as the objective, a two-phase fluid dynamic model is set up by using particle trajectory model and standard k-ɛ turbulence model, and the flow field characteristics of the flow passage are acquired. The numerical results show that the serration flow passage can enhance the turbulence intensity, uniform the particles distribution, and increase the particle concentration near the bottom wall. The observation results by particle image velocimetry(PIV) show that the internal vortex structures are formed in flow passage, and the abrasive flow takes on turbulence concentrating phenomenon in near-wall region. The finishing experiments prove that the proposed method can obtain better surface uniformity, and the processing efficiency can be improved more 35%. This research provides an abrasive flow modeling method to reveal the particle motion regulars, and can offer references to the technical optimization of fluid-based precision processing.

  5. Investigation of the Effects of Machining Parameters on Material Removal Rate in Abrasive Waterjet Turning

    Directory of Open Access Journals (Sweden)

    Iman Zohourkari

    2014-05-01

    Full Text Available The effects of the main operational machining parameters on the material removal rate (MRR in abrasive waterjet turning (AWJT are presented in this paper using a statistical approach. The five most common machining parameters such as water pressure, abrasive mass flow rate, cutting head traverse speed, workpiece rotational speed, and depth of cut have been put into a five-level central composite rotatable experimental design (CCRD. The main effects of parameters and the interaction among them were analyzed by means of the analysis of variance (ANOVA and the response surfaces for MRR were obtained fitting a second-order polynomial function. It has been found that depth of cut and cutting head traverse speed are the most influential parameters, whereas the rotational speed is insignificant. In addition, the investigations show that interactions between traverse speed and pressure, abrasive mass flow rate and depth of cut, and pressure and depth of cut are significant on MRR. This result advances the AWJT state of the art. A complete model discussion has been reported drawing interesting considerations on the AWJT process characterising phenomena, where parameters interactions play a fundamental role.

  6. Ergonomics of abrasive blasting: a comparison of high pressure water and steel shot.

    Science.gov (United States)

    Rosenberg, Beth; Yuan, Lu; Fulmer, Scott

    2006-09-01

    Abrasive blasting with silica sand has long been associated with silicosis. Alternatives to sand are being used increasingly. While NIOSH has done extensive investigations of the respiratory effects of the substitutes for sand, the ergonomic effects of the substitutes have not been examined. Too often, hazards are shifted, and technologies that might save workers' lungs could do so at the expense of their musculoskeletal systems. Hence, the objective of this study was to examine the ergonomic effects of alternatives to sand. Multiple methods, both qualitative and quantitative, were used to yield numerous kinds of data for the analysis of exposures to abrasive blasters. PATH, a method for quantifying ergonomic exposure in non-routine work, was combined with interviews with workers, biomechanical modeling and noise level readings to assess the ergonomics of two abrasive blasting operations: high-pressure water and steel shot. Advantages and disadvantages of each medium are discussed. High-pressure water was slightly less ergonomically stressful, environmentally cleaner, much quieter and less dusty that steel shot, and it was reported to be slower on those tasks where both media could be used.

  7. Effect of abrasive surface roughening on the secondary yield of various metals

    Science.gov (United States)

    Graves, Timothy

    2007-11-01

    The secondary electron yield of metallic conductors plays a critical role in the development of multipactor discharges. These discharges require a secondary yield greater than unity at the appropriate energy level for sustained breakdown. By reducing the secondary yield below unity in the necessary energy range, multipactor and multipactor-induced glow discharges can be eliminated. Surface roughening has been shown to successfully lower the secondary yield to below unity (ref. 1). In addition, abrasive bead blasting has been shown to effectively reduce the secondary yield of copper surfaces while preserving voltage breakdown characteristics (ref. 2). This study investigates the effect of abrasive surface roughening on the secondary yield of materials such as copper, aluminum, and stainless steel. In addition to measuring the change in the secondary yield as a function of abrasive particle size, the multipactor resistance and voltage breakdown characteristics are investigated. In addition, the effect of vacuum conditioning via multipactor and rf plasma cleaning on the roughened surfaces will be discussed. Ref. 1. H. Bruining. Physics and Applications of Secondary Electron Emission. McGraw-Hill, NY, 1954. Ref. 2. T. P. Graves, Ph.D. Thesis, MIT. 2007

  8. Experimental Study on Layered Ice Bonded Abrasive Polishing of Glass-ceramics

    Directory of Open Access Journals (Sweden)

    Yuli SUN

    2014-12-01

    Full Text Available Layered ice bonded abrasive tools (LIBAT is a new kind of one which not only has the ability of lapping and polishing but also has the effect of self-dressing. In this paper, two kinds of layered ice bonded abrasive tools were designed and manufactured. Experimental studies on layered ice bonded abrasive (LIBA polishing of glass-ceramics were conducted. The results show that the surface topography of glass-ceramics polished by micro α-Al2O3-nano α-Al2O3 LIBAT is better than that of polished by micro α-Al2O3-nano SiO2 LIBAT. The surface roughness Sa of glass-ceramics polished by the two kinds of LIBAT is at the nanometer scale. The reasons of this phenomenon were analyzed. The experimental results illustrate that the LIBAT shows good effect and can be used in production practice. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6149

  9. The surface quality of AWJ cut parts as a function of abrasive material reusing rate

    Science.gov (United States)

    Schnakovszky, C.; Herghelegiu, E.; Radu, M. C.; Tampu, N. C.

    2015-11-01

    Abrasive water jet cutting (AWJ) has been extensively used during the last years to process a large variety of materials since it offers important advantages as a good quality of the processed surface, without heat affected zones, low environmental impact (no emission of dust or other compounds that endanger the health of the user), small induced mechanical stresses etc. The main disadvantage is the high cost of processing (cost of equipment and consumables). In view of this, the effects of reusing the abrasive material on the quality of processed surface are investigated in this paper. Two steel materials were used: OL 37 (S 235) with large applicability in machine building industry and 2P armor steel used in the arms industry. The reusing rate of the garnet abrasive material was: 0%, 20%, 40%, 60%, 80% and 100%. The quality of processed surface was quantified by the following parameters: width at the jet inlet (Li), width at the jet outlet (Lo), inclination angle (α), deviation from perpendicularity (u) and roughness (Ra).

  10. Erosion and abrasion on dental structures undergoing at-home bleaching

    Directory of Open Access Journals (Sweden)

    Tarquinio SBC

    2011-07-01

    Full Text Available Flávio Fernando Demarco1, Sônia Saeger Meireles2, Hugo Ramalho Sarmento1, Raquel Venâncio Fernandes Dantas1, Tatiana Botero3, Sandra Beatriz Chaves Tarquinio11Graduate Program in Dentistry, School of Dentistry, Federal University of Pelotas, Brazil; 2Department of Operative Dentistry, Federal University of Paraíba, Brazil; 3Cariology, Restorative Science, and Endodontics Department, School of Dentistry, University of Michigan, MI, USAAbstract: This review investigates erosion and abrasion in dental structures undergoing at-home bleaching. Dental erosion is a multifactorial condition that may be idiopathic or caused by a known acid source. Some bleaching agents have a pH lower than the critical level, which can cause changes in the enamel mineral content. Investigations have shown that at-home tooth bleaching with low concentrations of hydrogen or carbamide peroxide have no significant damaging effects on enamel and dentin surface properties. Most studies where erosion was observed were in vitro. Even though the treatment may cause side effects like sensitivity and gingival irritation, these usually disappear at the end of treatment. Considering the literature reviewed, we conclude that tooth bleaching agents based on hydrogen or carbamide peroxide have no clinically significant influence on enamel/dentin mineral loss caused by erosion or abrasion. Furthermore, the treatment is tolerable and safe, and any adverse effects can be easily reversed and controlled.Keywords: peroxide, tooth bleaching, enamel, dentin, erosion, abrasion

  11. Modeling of Tool Wear in Vibration Assisted Nano Impact-Machining by Loose Abrasives

    Directory of Open Access Journals (Sweden)

    Sagil James

    2014-01-01

    Full Text Available Vibration assisted nano impact-machining by loose abrasives (VANILA is a novel nanomachining process that combines the principles of vibration assisted abrasive machining and tip-based nanomachining, to perform target specific nanoabrasive machining of hard and brittle materials. An atomic force microscope (AFM is used as a platform in this process wherein nanoabrasives, injected in slurry between the workpiece and the vibrating AFM probe which is the tool, impact the workpiece and cause nanoscale material removal. The VANILA process are conducted such that the tool tip does not directly contact the workpiece. The level of precision and quality of the machined features in a nanomachining process is contingent on the tool wear which is inevitable. Initial experimental studies have demonstrated reduced tool wear in the VANILA process as compared to indentation process in which the tool directly contacts the workpiece surface. In this study, the tool wear rate during the VANILA process is analytically modeled considering impacts of abrasive grains on the tool tip surface. Experiments are conducted using several tools in order to validate the predictions of the theoretical model. It is seen that the model is capable of accurately predicting the tool wear rate within 10% deviation.

  12. INFLUENCE OF REFRACTORY FILLERS ON THE PROCESS OF COMPOSITE BRAZING OF DIAMOND-ABRASIVE TOOLS

    Directory of Open Access Journals (Sweden)

    Kozachenko A. D.

    2015-04-01

    Full Text Available Brazes with increased viscosity are needed for brazing of abrasive diamond tools with working surface of complex contoured shape. It’s known that high viscosity is a property of composite brazes consisting of fusible matrix and refractory filler that is not melting during brazing. Goal of the work is to research the influence of refractory fillers on the process of composite brazing of diamond-abrasive tools and on that basis discover the optimal composition of braze. Composite brazes Sn-Cu-Co were researched in the work. It is determined that at least 26-28% (by mass of cobalt powder should be included in brazes for giving the braze Sn-Cu-Co necessary viscosity and for creation of uniform diamond-comprising layers with thickness up to 2.5 mm on the vertical layers and sharp edges of tools. It is determined that solid-state sintering of powders on the initial stage of heating the composite braze leads to emerging of internal stresses and forming cracks. Inert additions that prevent solid-state sintering should be include in braze to prevent cracking. Optimal inert addition for brazes Sn-Cu-Co is the tungsten powder. Minimum content of tungsten needed to prevent cracking is 6% (by mass. Optimal content of components in composition braze for brazing shaped diamond-abrasive tools is (% by mass: 30 Co, 20 Sn, 43 Cu, 7 W

  13. Bio-active glass air-abrasion has the potential to remove resin composite restorative material selectively

    Science.gov (United States)

    Milly, Hussam; Andiappan, Manoharan; Thompson, Ian; Banerjee, Avijit

    2014-06-01

    The aims of this study were to assess: (a) the chemistry, morphology and bioactivity of bio-active glass (BAG) air-abrasive powder, (b) the effect of three air-abrasion operating parameters: air pressure, powder flow rate (PFR) and the abrasive powder itself, on the selective removal of resin composite and (c) the required “time taken”. BAG abrasive particles were characterised using scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDX) and Fourier-transform infrared spectroscopy (FTIR). Standardised resin composite restorations created within an enamel analogue block (Macor™) in vitro, were removed using air-abrasion undersimulated clinical conditions. 90 standardised cavities were scanned before and after resin composite removal using laser profilometry and the volume of the resulting 3D images calculated. Multilevel linear model was used to identify the significant factors affecting Macor™ removal. BAG powder removed resin composite more selectively than conventional air-abrasion alumina powder using the same operating parameters (p resin composite particularly under specific operating parameters, and therefore may be recommended clinically as a method of preserving sound enamel structure when repairing and removing defective resin composite restorations.

  14. Bio-active glass air-abrasion has the potential to remove resin composite restorative material selectively

    Energy Technology Data Exchange (ETDEWEB)

    Milly, Hussam [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Andiappan, Manoharan [Unit of Dental Public Health, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Thompson, Ian [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Banerjee, Avijit, E-mail: avijit.banerjee@kcl.ac.uk [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Unit of Conservative Dentistry, King' s College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom)

    2014-06-01

    The aims of this study were to assess: (a) the chemistry, morphology and bioactivity of bio-active glass (BAG) air-abrasive powder, (b) the effect of three air-abrasion operating parameters: air pressure, powder flow rate (PFR) and the abrasive powder itself, on the selective removal of resin composite and (c) the required “time taken”. BAG abrasive particles were characterised using scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDX) and Fourier-transform infrared spectroscopy (FTIR). Standardised resin composite restorations created within an enamel analogue block (Macor™) in vitro, were removed using air-abrasion undersimulated clinical conditions. 90 standardised cavities were scanned before and after resin composite removal using laser profilometry and the volume of the resulting 3D images calculated. Multilevel linear model was used to identify the significant factors affecting Macor™ removal. BAG powder removed resin composite more selectively than conventional air-abrasion alumina powder using the same operating parameters (p < 0.001) and the effect of altering the unit's operating parameters was significant (p < 0.001). In conclusion, BAG powder is more efficient than alumina in the selective removal of resin composite particularly under specific operating parameters, and therefore may be recommended clinically as a method of preserving sound enamel structure when repairing and removing defective resin composite restorations.

  15. Effect of using nano and micro airborne abrasive particles on bond strength of implant abutment to prosthesis.

    Science.gov (United States)

    Rismanchian, Mansour; Davoudi, Amin; Shadmehr, Elham

    2015-01-01

    Connecting prostheses to the implant abutments has become a concern and achieving a satisfactory retention has been focused in cement-retention prostheses recently. Sandblasting is a method to make a roughened surface for providing more retention. The aim of this study was to compare effects of nano and micro airborne abrasive particles (ABAP) in roughening surface of implant abutments and further retention of cemented copings. Thirty Xive abutments and analogues (4.5 D GH1) were mounted vertically in self-cured acrylic blocks. Full metal Ni-Cr copings with a loop on the top were fabricated with appropriate marginal adaptation for each abutment. All samples were divided into 3 groups: first group (MPS) was sandblasted with 50 µm Al2O3 micro ABAP, second group (NSP) was sandblasted with 80 nm Al2O3 nano ABAP, and the third group (C) was assumed as control. The samples were cemented with provisional cement (Temp Bond) and tensile bond strength of cemented copings was evaluated by a universal testing machine after thermic cycling. The t test for independent samples was used for statistical analysis by SPSS software (version 15) at the significant level of 0.05. Final result showed significant difference among all groups (pABAP is an efficient way for increasing bond strengths significantly, but it seems that micro ABAP was more effective.

  16. Methods of data analysis for the micro-scale abrasion test on coated substrates

    DEFF Research Database (Denmark)

    Kusano, Y.; Acker, K. Van; Hutchings, I.M.

    2004-01-01

    and the coating thickness. In general the errors in kappa(c) and kappa(s) are determined by the ratio of the specific wear rates kappa(c)/kappa(s), the non-dimensional parameter a(2)/Rt (where a is the inner crater diameter, R is the ball radius and t is the coating thickness), and the relative measurement errors...... of the inner crater diameter and the coating thickness. As these relative errors decrease, the errors in both kappa(c) and kappa(s) decrease. In addition a decrease in kappa(c)/kappa(s) and/or a(2) /Rt will decrease the error in K-c, but increase that in K-s. For a typical case where R= 12.5 mm, t= 3 +/- 0...... be measured more accurately than the outer crater diameter since it is more clearly defined. It is recommended to obtain an accurate value for coating thickness, e.g. by creating and measuring a sharply defined crater, and then to calculate the wear volumes in terms of the inner crater diameter...

  17. Laboratory tests to assess optimal agricultural residue traits for an abrasive weed control system

    Science.gov (United States)

    One of the biggest challenges to organic agricultural production and herbicide resistant crops in industrialized countries today is the non-chemical control of weed plants. Studies of new tools and methods for weed control have been motivated by an increased consumer demand for organic produce and c...

  18. Abrasion Testing of Products Containing Nanomaterials, SOP-R-2: Scientific Operating Procedure Series: Release (R)

    Science.gov (United States)

    2016-04-01

    sanding process with matrix materials containing nanofillers led to the conclusion that the rigidity of matrix, rather than the presence of...nanoparticles released during construction of photocatalytic pavements using engineered nanoparticles. Journal of Nanoparticle Research 14(4): 1-15

  19. In-Process Inspection Study (IPIS) for Abrasive Machining (Honing)

    Science.gov (United States)

    1990-11-09

    Photonic Sensor Calibration Fixture 5-3 VOLTAGE vs DISPLACEMENT FOTONIC SENSOR USING A 2 MICROINCH SURFACE FINISH 11 10 9 8 7 S 6 -j 4 2 0...in Appendix VIII and presented graphically in Figures 5-6 through 5-8. SURFACE FINISH vs OUTPUT VOLTAGE FOTONIC SENSOR WITH VARIABLE SURFACE FINISHES...Finish Testing 5-7 SURFACE FINISH vs OUTPUT VOLTAGE FOTONIC SENSOR WITH VARIABLE SURFACE FINISHES AND A CONSTANT PROBE OFFSET 1211 CLEAN OIL FILM .02" 10

  20. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  1. Assessment of the Abrasivity of Chinese Toothpastes%四种中国产牙膏磨损性的评价

    Institute of Scientific and Technical Information of China (English)

    ParryJ; 赵守亮; 等

    2003-01-01

    目的:观察4种中国产牙膏对人牙本质的磨损性.方法:将新鲜拔除的人健康恒牙包埋于环氧树脂块中,表面磨平.开一牙本质窗并在刷牙机上刷1?@000次,以Talysurf 2表面测量仪测量牙本质磨损程度.结果:多数中国产牙膏具有较高的磨损性.结论:长期使用有潜在的导致牙齿磨损的可能性.%AIM:To investigate the dentine abrasivity of four commonly used Chinese dentifrices.METHODS:The freshly extracted sound human teeth were embedded in blocks of epoxy resin,then which were ground flat on a grinding/polishing machine.A window of dentine was exposed and subjected to a total of 1000 cycles of toothbrushing using a purpose made rotary toothbrushing machine.The surface profiles of the tooth specimens were assessed before and after toothbrushing with a Talysurf 2 Surface profilometer.RESULTS: The Chinese products generally showed greater abrasivity than many of the European products.CONCLUSION:Consideration should be given to the potential tooth wear that tested products may cause if used over longer periods as part of the preventive strategy to improve oral hygiene of patients.

  2. Generation of Graphite Particles by Abrasion and Their Characterization

    Science.gov (United States)

    Troy, Raymond Steven

    Self-efficacy beliefs that relate to teachers' motivation and performance have been an important area of concern for preservice teacher education. This study used a mixed-methods approach to investigate the changes in preservice elementary teachers' science self-efficacy beliefs and the factors associated in a specialized elementary physics content course. In addition, the study is one of few to investigate the relationship between the changes in science self-efficacy beliefs and changes in physical science conceptual understanding. Participants included fifty-one preservice elementary teachers enrolled in two term of the physical science content course. Data collection and analysis procedures included both qualitative and quantitative measures. Data collection included implementation of Science Teaching Efficacy Belief Instrument-B (STEBI-B) (Bleicher, 2004) and Physical Science Concept Test as pre- and post-test, two semi-structured interviews with 18 participants (nine each semester), classroom observations and artifacts. A pre-post, repeated measures multivariate analysis of variance (MANOVA) design was used to test the significance of differences between the pre- and post-surveys across time. Results indicated statistically significant gains in participants' science self-efficacy beliefs on both scales of STEBI-B - personal science teaching beliefs and outcome expectancy beliefs. Additionally, a positive moderate relationship between science conceptual understandings and personal science teaching efficacy beliefs was found. Post-hoc analysis of the STEBI-B data was used to select 18 participants for interviews. The participants belonged to each group representing the low, medium and high initial levels of self-efficacy beliefs. Participants' responses indicated positive shifts in their science teacher self-image and confidence to teach science in future. Four categories that represented the course-related factors contributing towards science self

  3. Falling sand tests on various coatings

    Energy Technology Data Exchange (ETDEWEB)

    Manetti, M.; Zonfrillo, G.; Pratesi, F. [Florence Univ. (Italy). Dipt. di Meccanica e Tecnologie Industriali; Giovannetti, I. [GE Oil and Gas - Nuovo Pilnone, Florence (Italy)

    2010-07-01

    Abrasive wear is responsible for severe machine parts and in particular of compressor impellers. Methods of increasing service lifetime are based on employment of abrasion resistant materials or more frequently of the creation of hard, wear-resistant surface layers. In this work a bare aluminium alloy and the same alloy with four different coatings have been tested at room temperature, in order to verify their resistance to falling abrasive. Following standard ASTM D968-93, tests have been performed using a precise quantity of sand as abrasive and letting it fall on the sample with a standard apparatus: two different kinds of sand have been used, in order to obtain also information on the influence of composition and Grain size of the abrasive on material resistance. Determinations of hardness, roughness, weight loss, and morphology of the eroded surface have also been carried out. The comparison between the coatings in vestilated has been performed on the basis of the thickness decrease of the samples. (orig.)

  4. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-08-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  5. Massachusetts Beryllium Screening Program for Former Workers of Wyman-Gordon, Norton Abrasives, and MIT/Nuclear Metals

    Energy Technology Data Exchange (ETDEWEB)

    Pepper, L. D.

    2008-05-21

    The overall objective of this project was to provide medical screening to former workers of Wyman-Gordon Company, Norton Abrasives, and MIT/Nuclear Metals (NMI) in order to prevent and minimize the health impact of diseases caused by site related workplace exposures to beryllium. The program was developed in response to a request by the U.S. Department of Energy (DOE) that had been authorized by Congress in Section 3162 of the 1993 Defense Authorization Act, urging the DOE to carry out a program for the identification and ongoing evaluation of current and former DOE employees who are subjected to significant health risks during such employment." This program, funded by the DOE, was an amendment to the medical surveillance program for former DOE workers at the Nevada Test Site (NTS). This program's scope included workers who had worked for organizations that provided beryllium products or materials to the DOE as part of their nuclear weapons program. These organizations have been identified as Beryllium Vendors.

  6. Effect of heat treatment on strength and abrasive wear behaviour of Al6061–SiCp composites

    Indian Academy of Sciences (India)

    N R Prabhu Swamy; C S Ramesh; T Chandrashekar

    2010-02-01

    In recent years, aluminum alloy based metal matrix composites (MMC) are gaining importance in several aerospace and automobile applications. Aluminum 6061 has been used as matrix material owing to its excellent mechanical properties coupled with good formability and its wide applications in industrial sector. Addition of SiCp as reinforcement in Al6061 alloy system improves its hardness, tensile strength and wear resistance. In the present investigation Al6061–SiCp composites was fabricated by liquid metallurgy route with percentages of SiCp varying from 4 wt% to 10 wt% in steps of 2 wt%. The cast matrix alloy and its composites have been subjected to solutionizing treatment at a temperature of 530°C for 1 h followed by quenching in different media such as air, water and ice. The quenched samples are then subjected to both natural and artificial ageing. Microstructural studies have been carried out to understand the nature of structure. Mechanical properties such as microhardness, tensile strength, and abrasive wear tests have been conducted both on matrix Al6061 and Al6061–SiCp composites before and after heat treatment. However, under identical heat treatment conditions, adopted Al6061–SiCp composites exhibited better microhardness and tensile strength reduced wear loss when compared with Al matrix alloy.

  7. Editor's Highlight: Abrasion of Artificial Stones as a New Cause of an Ancient Disease. Physicochemical Features and Cellular Responses.

    Science.gov (United States)

    Pavan, Cristina; Polimeni, Manuela; Tomatis, Maura; Corazzari, Ingrid; Turci, Francesco; Ghigo, Dario; Fubini, Bice

    2016-09-01

    New outbursts of silicosis were recently reported among workers manufacturing an engineered material known as "artificial stone," composed by high percentages of quartz (up to 98%) agglomerated with pigments and polymeric resins. Dusts released by abrasion during artificial stone polishing were characterized for particle size, morphology, and elemental composition and studied for (1) ability to catalyze free radical generation in acellular tests, (2) membranolytic potential on human erythrocytes, (3) cytotoxic activity (lactate dehydrogenase release) on murine alveolar macrophages (MH-S) and human bronchial epithelial (BEAS-2B) cell lines, (4) induction of epithelial-mesenchymal transition (EMT) in BEAS-2B cells. Min-U-Sil 5 was used as reference quartz. Artificial stone dusts exhibited morphological features close to quartz, but contained larger amount of metal transition ions (mainly, Fe, Cu, and Ti), potentially responsible for the high reactivity in free radical generation observed. Opposite to Min-U-Sil 5, they were neither hemolytic nor cytotoxic on MH-S cells, a low cytotoxicity only being observed with BEAS-2B cells. The presence on the particle surface of residues of the resin accounts for this attenuated behavior, as hemolysis appeared and cytotoxicity increased after thermal degradation of the resin, when the free quartz surface was exposed. All dusts induced EMT with loss of E-cadherin expression and increased the expression of mesenchymal proteins (α-smooth muscle actin and vimentin). This may contribute to explain the development of fibrosis on workers exposed to artificial stone dusts.

  8. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Science.gov (United States)

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-02

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property.

  9. Plaque growth-inhibiting effects of an abrasive fluoride-chlorhexidine toothpaste and a fluoride toothpaste containing oxidative enzymes.

    Science.gov (United States)

    Etemadzadeh, H; Ainamo, J; Murtomaa, H

    1985-08-01

    The aim of this 4 times cross-over double-blind clinical trial was to test the plaque-inhibiting effect of 2 fluoride-containing toothpastes. One toothpaste contained 0.8% chlorhexidine together with amine fluoride (0.1% F degrees) and a suitable abrasive agent. The other contained 1.7 U/g glucose oxidase and 8.0 U/g amyloglucosidase, added to an amine fluoride (0.1% F degrees) toothpaste. 1% Hibitane dental gel was used as a positive and a conventional fluoride toothpaste (Vademecum MFP Fluor) as a negative control. 9 dental students, in a randomized sequence, applied the 4 dentifrices twice daily from Monday afternoon to Friday morning with cap splints, designed to cover the teeth and about 2 mm of gingiva. No other oral hygiene measures were allowed during the 4 test periods. On Fridays, the teeth were cleaned professionally and good oral hygiene was maintained during the week-ends. At the beginning and at the end of each test period, per student plaque thickness was recorded using the plaque index, the visible plaque index, and plaque fresh weight as parameters, and the area of plaque as related to the area of the tooth surface was recorded planimetrically and according to the PLQ index. The best plaque growth-inhibiting effect was recorded for the positive control (CHX) with the test chlorhexidine toothpaste (TX) as next best. The enzyme-containing toothpaste (TE) did not differ significantly from the negative control (C). All the significant differences in anti-plaque effect between the 4 toothpastes were obtained by recordings of plaque thickness and none on the basis of area of plaque.

  10. Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jinzhong, E-mail: wjz.0926@163.com; Zou, Yanhua, E-mail: yanhua@cc.utsunomiya-u.ac.jp; Sugiyama, Hitoshi, E-mail: sugiyama@cc.utsunomiya-u.ac.jp

    2015-07-15

    We proposed a new ultra-precision magnetic abrasive finishing (MAF) process using low frequency alternating magnetic field in this paper. Magnetic cluster themselves may produce the up and down movement change under alternating magnetic force. The movement may not only promote the dispersion of micro-magnetic particles, but also improve stirring effect and cross-cutting effects of the abrasives, achieving circulation and update to ensure the stability of grinding tools. This process is considered to be able to efficiently apply in ultra-precision finishing of plane and complicated micro-surfaces. In this study, we investigated the effects of alternating magnetic field on magnetic field distribution, finishing force and abrasive behavior. Furthermore, a set of experimental devices have been designed for finishing SUS304 stainless steel plate. The present work is aimed at understanding finishing particularity of this process and studying impacts of important process parameters namely grinding fluid, rotational speed of magnetic pole, current frequency on change in finish surface and material removal. Experimental results indicate that the process can realize ultra-precision finishing of plane by using oily grinding fluid. In the present research, the surface roughness of SUS304 stainless steel plate was improved from 240.24 nm to 4.38 nm by this process. - Highlights: • We investigated magnetic field distribution in processing region. • Magnetic cluster can produce a fluctuating finishing force in alternating magnetic field. • Oily grinding fluid is more applicable to this process. • Few nanometer finish surface can be obtained by this process.

  11. The unsteady nature of sea cliff retreat due to mechanical abrasion, failure and comminution feedbacks

    Science.gov (United States)

    Kline, Shaun W.; Adams, Peter N.; Limber, Patrick W.

    2014-08-01

    Sea cliff retreat is often linked to large waves, heavy precipitation and seismic events, but the specific operative mechanics have not been well constrained. In particular, what is the role of mechanical abrasion by beach sediments in cliff/platform evolution and how does it relate to the episodic nature of cliff retreat observed at certain locations? Here we present a simple, numerical model of sea cliff retreat that incorporates mechanical abrasion of a basal notch, threshold-controlled failure of the cantilevered block, and a feedback mechanism wherein retreat is dependent on the rate of sediment comminution within the surf zone. Using shore platform and cliff characteristics found in two coastal settings (the central California coast and the English North Sea coast), the model produces retreat rates comparable to those observed via field measurements. The highest retreat rates coincide with the steepest shore platforms and increasing wave height. Steeper platforms promote wave access to the cliff toe and, correspondingly, the receding cliff face produces additional accommodation space for the platform beach, preserving the erosive efficacy of the beach sediments. When exposed to energetic wave forcing, the slope of the inner platform segment controls retreat rates for concave platforms, whereas the slope of the outer platform segment exerts greater control for convex platforms. Platform beaches approached a long-term dynamic equilibrium on the concave profiles, leading to more consistent and steady retreat. Platform beaches were ephemeral on convex profiles, mirroring observed sand wave (Ord) migration on the Holderness coast, UK. These findings agree with previous field observations and support mechanical abrasion as a viable cause of temporal heterogeneity in cliff retreat rate for both coastlines.

  12. Abrasion and algal fouling of coarse material on the Murman littoral

    Directory of Open Access Journals (Sweden)

    Malavenda S. V.

    2017-03-01

    Full Text Available On the Murmansk coast of the Barents Sea the boulder littoral zone is widely spread mostly covered by Fucus communities. This is one of the most productive benthic communities of the Barents Sea. The studies of intertidal communities have the long history, but the dynamics of intertidal ecosystems due to surf and storms is not clear. The goal of the work is to identify the leading factors that determine the rate of abrasion of coarse material and fouling algae-macrophytes of the intertidal zone of Murman. The study has been conducted in the Zelenetskaya Bay of the Barents Sea on the basis of the biological station of the MMBI KSC RAS. The rate of abrasion has been carried out during 2004–2013, phyto-overgrowing – 2009–2013. In three pilot landfills 12 samples of coarse material have been exposed during the year (from July to next July. The weight change of the sample as well as species composition and biomass of algae of fouling communities have been investigated. The influence of the surf intensity, temperature of water and air has been analyzed (univariate analysis of variance ANOVA has been applied. It has been shown that on the littoral of the Murmansk coast the abrasion of coarse material is determined primarily by the number of storms, so the storm rate has been proposed. It has been revealed that the density of fouling boulders with macroalgae depends primarily on the intensity of the surf and the average gradient of air temperature. The basis for the emerging communities of annual species are green (Acrosiphonia arcta, Blidingia minima, Spongomorpha aeruginosa and brown algae (Pylaiella littoralis, Dictyosiphon chordaria. These algae groups are found everywhere in Fucus communities of the boulder intertidal zone of the Murman coast and probably they are the intermediate stage of fouling the coarse-grained material

  13. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Xingling, E-mail: shixingling1985@hotmail.com [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan); Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); Xu, Lingli [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Munar, Melvin L.; Ishikawa, Kunio [Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan)

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl{sub 2} solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant.

  14. Development of a fixed abrasive slicing technique (FAST) for reducing the cost of photovoltaic wafers

    Energy Technology Data Exchange (ETDEWEB)

    Schmid, F. (Crystal Systems, Inc., Salem, MA (United States))

    1991-12-01

    This report examines a wafer slicing technique developed by Crystal Systems, Inc. that reduces the cost of photovoltaic wafers. This fixed, abrasive slicing technique (FAST) uses a multiwire bladepack and a diamond-plated wirepack; water is the coolant. FAST is in the prototype production stage and reduces expendable material costs while retaining the advantages of a multiwire slurry technique. The cost analysis revealed that costs can be decreased by making more cuts per bladepack and slicing more wafers per linear inch. Researchers studied the degradation of bladepacks and increased wirepack life. 21 refs.

  15. Experimental verification of characteristics of magnetic abrasive polishing combined with ultrasonic vibration

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Dong Hyun; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyung National University, Busan (Korea, Republic of)

    2015-09-15

    In this paper, we propose an ultrasonic magnetic abrasive polishing (US-MAP) technique to effectively machine a high-strength material, and we prove the efficiency of hybrid finishing. We use Taguchi's experimental method to determine the influence of each parameter. Based on the results, US-MAP exhibited a higher polishing efficiency than traditional MAP, and a suitable frequency for hybrid finishing was 28 kHz. When investigating the effect of the parameters on the surface roughness, the ultrasonic amplitude had the greatest effect. However, when machining with 55-μm amplitude, the machining efficiency decreased as the magnetic flux density varied.

  16. Experimental Study of Bedrock Incision Processes by Both Suspended Load and Bedload Abrasions

    Science.gov (United States)

    Chatanantavet, P.; Whipple, K. X.; Adams, M. A.

    2010-12-01

    Channel incision into bedrock by both suspended load and bedload abrasions plays an important role in mountain landscape evolution. The study of erosion processes in both sediment transport regimes and their competition is therefore critical. Here we explored the dependence of experimental bedrock erosion rate on channel bed slope, water discharge, sediment flux, grain size, alluvial bed cover, and evolving channel morphology by slowly abrading weak concrete “bedrock.” In our flume, we are able to independently control bedload, suspended load, and water fluxes as well as channel slope. In the case of bedload, we also used a high-speed camera to track the saltation trajectories of coarse gravels on a smooth bed in another set of experiments and proposed new scaling relationships by including bed roughness and channel slope (separately from shear stress) for grain saltation velocity, height and length. In the case of bedload abrasion, we found that (1) all else held constant, erosion rate can (but not always) increase with channel slope in both smooth and rough bed conditions, (2) erosion rate increases with increasing grain size, and (3) erosion rate is insensitive to increasing water discharge. Thus shear stress is an inadequate metric for saltation dynamics and abrasion. In the case of suspended load abrasion, we found that (1) all else held constant, erosion occurred more in the planar bed condition than in the rough bed condition (deep grooves/slot canyons) because the erosion rate is strongly dependent on the near-bed flow (particle) velocity, (2) erosion rate increases with increasing sediment flux, and (3) perturbations (e.g., boulders) to the flow (thus creating turbulence/eddy) can greatly enhance the erosional efficiency. All else held constant (including bed morphology), the erosion rates by suspended load can account for 1.0 - 20 % (excluding the effect of flow perturbations) of those found in bedload erosion for the same sediment flux. Furthermore

  17. The microstructural aspects of abrasive wear resistance in composite electron beam clad coatings

    Science.gov (United States)

    Gnyusov, S. F.; Tarasov, S. Yu.

    2014-02-01

    The effect of microstructure and phase composition of composite coatings based on manganese-containing or nickel-containing austenitic steel and containing either 10 wt.% TiC or 15 wt.% WC on the abrasive wear resistance has been studied. Both post-deposition heat treatment and self-aging in the course of deposition served to improve the relative wear resistance coefficient by 38-42 and 5-12% for Fe-20%Mn-4%V-4%Mo + 15%WC and Fe-20%Ni-4%V-4%Mo + 15%WC coatings, respectively.

  18. A comparison of material removal mechanism under low stress abrasive condition of steel and hardfacing alloys

    Science.gov (United States)

    Dasgupta, R.; Prasad, B. K.; Modi, O. P.; Jha, A. K.

    1999-08-01

    The low stress abrasive wear behavior of two types of steels commonly used for making a number of commonly used engineering components has been compared with the composition of a few hardfacing alloys that can be overlayed on the steels to impart a wear-resistant surface. The mechanism of material removal as studied by the scanning electron micrographs of the worn and transverse sections is different for the steels and hardfacing alloys. An attempt has been made to explain the mechanism of material removal for the steels and hardfacing alloys.

  19. HYDRO-ABRASIVE JET CLEANING TECHNOLOGY OF STEEL SHEETS DESIGNED FOR LASER CUTTING

    Directory of Open Access Journals (Sweden)

    I. Kachanov

    2013-01-01

    Full Text Available Investigations executed by the BNTU “Shipbuilding and hydraulics” department have shown that rather efficient implementation of the requirements to the metal sheet surface designed for laser cutting can be achieved by using hydro-abrasive jet cleaning while applying water pump equipment with the range of pressure – 20–40 MPa. Type of working fluid plays a significant role for obtaining surface of the required quality. The conducted experiments have demonstrated that the efficient solution of the assigned problems can be ensured by using a working fluid containing bentonite clay, surface-active agent polyacrylamide, soda ash and the rest water.

  20. Cut Front Geometry Characterization in Cutting Applications of Brass with Abrasive Water Jet

    Science.gov (United States)

    Akkurt, Adnan

    2010-06-01

    Abrasive water jet (AWJ) cutting is an advanced manufacturing process for machining hard to cut materials. In this study, brass-353 samples of different thicknesses were cut by AWJ using different feed rates to identify the relationships between depth of cut (material thickness), feed rate, and deflection of cutting edge geometry. The effects of material thickness on the AWJ cut surface roughness were investigated and discussed. Deflection of cutting edge geometry in AWJ cutting process was assessed. Cutting edge geometry was characterized by analyzing the surface properties of cut samples.

  1. A review of the prediction of textile wear performance with specific reference to abrasion

    CSIR Research Space (South Africa)

    Bird, SL

    1984-08-01

    Full Text Available conditions and thus fail fmt. With trousering the knee, crotch and seat area's receive severest wearW26'". In shirting, abrasion of collars and cuffs and tearing in the shoulder area represent the critical points's* %@, 68&93+%130-134. With sheeting... totally responsible for deterioration and not actual uses'. According to studies on shirts, collar edge wear is dependent on mechanical attrition in launderingf3% l.7, the wear a t collar folds arises mainly from personal use68 and that cuff wear...

  2. The grain-size distribution of pyroclasts: Primary fragmentation, conduit sorting or abrasion?

    Science.gov (United States)

    Kueppers, U.; Schauroth, J.; Taddeucci, J.

    2013-12-01

    Explosive volcanic eruptions expel a mixture of pyroclasts and lithics. Pyroclasts, fragments of the juvenile magma, record the state of the magma at fragmentation in terms of porosity and crystallinity. The grain size distribution of pyroclasts is generally considered to be a direct consequence of the conditions at magma fragmentation that is mainly driven by gas overpressure in bubbles, high shear rates, contact with external water or a combination of these factors. Stress exerted by any of these processes will lead to brittle fragmentation by overcoming the magma's relaxation timescale. As a consequence, most pyroclasts exhibit angular shapes. Upon magma fragmentation, the gas pyroclast mixture is accelerated upwards and eventually ejected from the vent. The total grain size distribution deposited is a function of fragmentation conditions and transport related sorting. Porous pyroclasts are very susceptible to abrasion by particle-particle or particle-conduit wall interaction. Accordingly, pyroclastic fall deposits with angular clasts should proof a low particle abrasion upon contact to other surfaces. In an attempt to constrain the degree of particle interaction during conduit flow, monomodal batches of washed pyroclasts have been accelerated upwards by rapid decompression and subsequently investigated for their grain size distribution. In our set-up, we used a vertical cylindrical tube without surface roughness as conduit. We varied grain size (0.125-0.25; 0.5-1; 1-2 mm), porosity (0; 10; 30 %), gas-particle ratio (10 and 40%), conduit length (10 and 28 cm) and conduit diameter (2.5 and 6 cm). All ejected particles were collected after settling at the base of a 3.3 m high tank and sieved at one sieve size below starting size (half-Φ). Grain size reduction showed a positive correlation with starting grain size, porosity and overpressure at the vent. Although milling in a volcanic conduit may take place, porous pyroclasts are very likely to be a primary product

  3. Extrude Honing Abrasive Slurry and Its Honing Experiments for Fuel Jet Nozzle%喷油嘴微喷孔挤压研磨液及其试验研究

    Institute of Scientific and Technical Information of China (English)

    黄颖; 张向军; 李勇; 李晓民

    2011-01-01

    The abrasive flow machining has become a key process for the advanced diesel engines to finish the final surface of fuel injector nozzle. Abrasive slurry was compounded by the method of oil-water emulsion. According to the principles of abrasive flow machining, a kind of abrasive slurry with good performance in suspension and cutting was explored and compounded, whose abrasive particles are brown alumina, and particle size range is 0. 4~50 μm. In addition, a test -bed was built for extruding honing the fuel injector nozzle. Then, the variations of the flow coefficient were measured and a series of the process parameters involved in the extruding honing technology for the fuel injector nozzle were studied experimentally. The injector nozzles were extruding honed under different times and pressures. With the increase of processing time, the effect was gradually saturated. With the increese of pressure, the wear of the device was serious. Tes-ting results indicated that 5 min and 10 Mpa are the best process parameters. The fuel injector nozzles were reamed in the process but didn't exceed 2%.%挤压研磨工艺已经成为高端柴油机喷油嘴微喷孔加工的最终表面成形的关键工序.根据磨料流加工的原理采用油水乳浊液的方式,配制了具有良好分散性能和切削性能的研磨剂,其磨料颗粒为棕刚玉,粒度范围0.4~50 μm,搭建了喷油嘴微喷孔挤压研磨的试验台,测量其流量因数的变化,对喷油嘴微喷孔挤压研磨工艺中的时间、压力因素进行了试验研究.随加工时间增加,研磨效果趋于饱和,随加工压力增加,对设备磨损加剧,试验结果表明,加工时间5 min,加工压力10 MPa为最佳工艺参数.挤压研磨过程中,造成了喷油嘴微喷孔孔径的扩大,但是不超过2%.

  4. Test

    DEFF Research Database (Denmark)

    Bendixen, Carsten

    2014-01-01

    Bidrag med en kortfattet, introducerende, perspektiverende og begrebsafklarende fremstilling af begrebet test i det pædagogiske univers.......Bidrag med en kortfattet, introducerende, perspektiverende og begrebsafklarende fremstilling af begrebet test i det pædagogiske univers....

  5. Effects of air-abrasion pressure on the resin bond strength to zirconia: a combined cyclic loading and thermocycling aging study

    Directory of Open Access Journals (Sweden)

    Eman Z. Al-Shehri,

    2017-06-01

    Full Text Available Objectives To determine the combined effect of fatigue cyclic loading and thermocycling (CLTC on the shear bond strength (SBS of a resin cement to zirconia surfaces that were previously air-abraded with aluminum oxide (Al2O3 particles at different pressures. Materials and Methods Seventy-two cuboid zirconia specimens were prepared and randomly assigned to 3 groups according to the air-abrasion pressures (1, 2, and 2.8 bar, and each group was further divided into 2 groups depending on aging parameters (n = 12. Panavia F 2.0 was placed on pre-conditioned zirconia surfaces, and SBS testing was performed either after 24 hours or 10,000 fatigue cycles (cyclic loading and 5,000 thermocycles. Non-contact profilometry was used to measure surface roughness. Failure modes were evaluated under optical and scanning electron microscopy. The data were analyzed using 2-way analysis of variance and χ2 tests (α = 0.05. Results The 2.8 bar group showed significantly higher surface roughness compared to the 1 bar group (p < 0.05. The interaction between pressure and time/cycling was not significant on SBS, and pressure did not have a significant effect either. SBS was significantly higher (p = 0.006 for 24 hours storage compared to CLTC. The 2 bar-CLTC group presented significantly higher percentage of pre-test failure during fatigue compared to the other groups. Mixed-failure mode was more frequent than adhesive failure. Conclusions CLTC significantly decreased the SBS values regardless of the air-abrasion pressure used.

  6. Effect of Pressure, Feed Rate, and Abrasive Mass Flow Rate on Water Jet Cutting Efficiency When Cutting Recombinant Bamboo

    Directory of Open Access Journals (Sweden)

    Rongrong Li

    2014-11-01

    Full Text Available The impact of varying pressure, feed rate, and abrasive mass flow rate on the efficiency of an abrasive water jet cutting process was studied in this work. Recombinant bamboo samples with thicknesses of 5, 10, and 15 mm were cut by the abrasive water jet. The upper kerf width, lower kerf width, and the ratio of the upper kerf width to lower kerf width were chosen as the efficiency parameters. Mathematical models were developed to describe the relationship between the input process parameters and the efficiency parameters. The arrangement of experiments and analysis of results were performed based on response surface methodology. The evaluated model yielded predictions in agreement with experimental results.

  7. AN ALTERNATE METHOD TO PREVENT SAND ABRASIVE EROSION IN PIPELINES FOR TRANSPORTING HIGH-SPEED NATURAL GAS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper presents an alternate method to re-move the sand carried by natural gas in the upstream pipelinestherefore preventing sand abrasive erosion in pipelines used intransporting high-speed natural gas. Conventionally, most ex-perts pay much attention to improving the anti-erosion charac-teristics of the pipeline materials to solve the problem of seri-ous abrasive erosion, but without significant success. Basedon the theory of multiphase flow and analysis of the character-istics of sandy jets, a new equipment named "Sand Catcher" isintroduced in this article. Experimental results show that theSand Catcher effectively removes most of the sand in the natu-ral gas and significantly reduces the abrasive erosion of thepipelines. The Sand Catcher can be widely applied in practicein the near future.

  8. A correlation for predicting the abrasive water jet cutting depth for natural stones

    Directory of Open Access Journals (Sweden)

    Irfan C. Engin

    2012-09-01

    Full Text Available The abrasive water jet (AWJ cutting method has been used widely for the cutting and processing of materials because of its cool, damage-free, and precise cutting technique. Nowadays, the use of AWJ cutting in the natural stone industry is increasing. However, the effectiveness of AWJ cutting of natural stones is dependent on the rock properties and machine operating parameters. In this study, injection-type AWJ cutting was applied to 42 different types of natural stones to investigate the effects of rock properties and operating parameters on the cutting depth. Shore hardness, Bohme surface abrasion resistance and the density of the rocks were the most significant rock properties affecting the cutting depth. The working pump pressure and traverse velocity were the most significant operating parameters affecting cutting, as has been shown previously. The relationships between the rock properties or operating parameters and the cutting depth were evaluated using multiple linear and nonlinear regression analyses, and estimation models were developed. Some of the models included only rock properties under fixed operating conditions, and others included both rock properties and operating parameters to predict cutting depth. The models allow for the preselection of particular operating parameters for the cutting of specific rocks types. The prediction of cutting depth is a valuable tool for the controlled surface machining of rock materials.

  9. Improvement of finishing antifriction treatment without abrasive of the rubbing parts surfaces of agricultural machineries

    Directory of Open Access Journals (Sweden)

    I.V. Shepelenk

    2014-06-01

    Full Text Available The wear of machines and mechanisms after rubbing is a major concern. The costs of manufacturing and restoration parts for agricultural machinery are enormous such as the trunnions pinions of hydraulic pumps. Finishing treatment antifriction without abrasive (FTAA is the existing method of manufacturing and restoration, but it has disadvantages like low work efficiency and the frequent replacement of the instrument. That is why a new method of FTAA parts type ''tree'' has been developed called vibratory finishing treatment antifriction without abrasive, (VFTAA method. The study was conducted at the laboratory of the State Technical University of Kirovograd (Ukraine where turn 16K20, the profilograph-profilometer "Talysurf-5", the scanning electron microscope REM-106I, friction machine MI-1M and the stand KI-28097-02M were used respectively for machining, study of micro relief before and after the VFTAA, microstructure, wear resistance and the determination of the break-in period of parts. The results showed that the VFTAA helped reduce the roughness Ra of the samples studied by half compared to the samples processed by polishing and 1.3 times compared to those treated with the FTAA, the break-in period has been reduced four times , this leads to an increase in the life of the hydraulic pump. This technology can be recommended for manufacturing and repair of hydraulic units of agricultural machineries.

  10. Management of gingiva hyperpigmentasi with combine of scalpel scraping technique and gingivo abrasion technique (Case report

    Directory of Open Access Journals (Sweden)

    Shek Wendy

    2016-06-01

    Full Text Available Aesthetic factor is an important factor in supporting the person's appearance, especially when a person smiles. Beautifull smiles form of harmonization between the teeth and gums as part of the oral cavity. One of overall aspect that has an important role in providing the overall aesthetic impression is normal gum color that pink coral. Brown or black gums are often become the complaint that interfere with appearance, especially in patients who have a habit of smoking. Pigmentation caused by melanin hyperpigmentation and usually does not present a medical problems, so patients are not aware of it. Surgical method with the scalpel scraping technique and gingivo abrasion technique using high speed carbide bur has been widely used as a method of gingival depigmentation. This method is easily done, simple and can be done in a relatively short time. In this case report presented regarding the management of patients with gingival hyperpigmentation of the maxilla and mandible were treated with surgical method using a scalpel scraping technique combined with gingivo abrasion technique using high speed carbide bur. The result, after 4 weeks follow up, color of the patient's gingival was pink and there is none recurrence of the pigmentation.

  11. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    Science.gov (United States)

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-09-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, monitoring of early erosion by reflection analysis was possible even in the abraded eroded teeth. The presence of the salivary pellicle induced up to 22% higher reflection intensities due to the smoothing of the eroded enamel by the adhered proteins. However, this measurement artifact could be significantly minimized (pmeasurement angles from 45 to 60 deg did not improve the sensitivity of the analysis at late erosion stages. The applicability of the method for monitoring the remineralization of eroded enamel remained unclear in a demineralization/remineralization cycling model of early dental erosion in vitro.

  12. Measurements of traffic-induced abrasion particles in a Swiss city

    Science.gov (United States)

    Furger, M.; Amato, F.; Bukowiecki, N.

    2009-04-01

    Particle emissions from road traffic can be divided into two basic categories: i) emissions due to fuel combustion, ii) emissions due to abrasion and mechanical wear of the brakes, the engine, the tires, and the road surface. The three-year project APART was focused on the latter, and measurements took place mainly in the city of Zurich, Switzerland. Several campaigns on and in the vicinity of roads with different traffic characteristics were performed between 2006 and 2008, covering different seasons and weather conditions. Air-borne, deposited and re-suspended particles were collected at fixed locations and with a mobile laboratory, and subsequently chemically analyzed. Vehicle abrasion particles consisted mainly of Fe, Cu, Mo, Sn, Sb and Ba. Road dust samples were composed mainly of organic and elemental carbon and some crustal elements (Si, Ca, Fe, Al, K, Mg), with traces of Cu, Zn, Ba, and Ti. The transport distance of the particles was investigated with aerodynamic particle sizer (APS) measurements at varying distances from a freeway. Furthermore the dependence of re-suspension on traffic density was investigated. This study was funded by the Swiss Federal Roads Authority (ASTRA), the Swiss Federal Office for the Environment (BAFU), and by the Spanish Ministry of Science and Innovation (GRACCIE-SCD2007-00067).

  13. Comparative study for surface topography of bone drilling using conventional drilling and loose abrasive machining.

    Science.gov (United States)

    Singh, Gurmeet; Jain, Vivek; Gupta, Dheeraj

    2015-03-01

    Drilling through the bone is a complicated process in orthopaedic surgery. It involves human as a part of the work so it needs better perfection and quality which leads to the sustainability. Different studies were carried out on this curious topic and some interesting results were obtained, which help the orthopaedic surgeon on the operation table. Major problems faced during bone drilling were crack initiation, thermal necrosis and burr formation. The surface topography of the bone is an indirect indication for the sustainability of bone joint. In this study, a comparison is made between conventional and a loose abrasive unconventional drilling technique for the surface characterization of the bone. The attempt has been made to show the feasibility of bone drilling with non-conventional technique and its aftereffect on the bone structure. The burr formation during conventional bone drilling was found to be more which leads to problems such as crack initiation and thermal necrosis. Scanning electrode microscope and surface roughness tester were used to characterize the surface of the fine drilled bone specimen and the results testified quite better surface finish and least crack formation while drilling with loose abrasive unconventional technique.

  14. Experimental Study on the Effects of Alumina Abrasive Particle Behavior in MR Polishing for MEMS Applications

    Directory of Open Access Journals (Sweden)

    Young-Jae Shin

    2008-01-01

    Full Text Available Recently, the magnetorheological (MR polishing process has been examined asa new ultra-precision polishing technology for micro parts in MEMS applications. In theMR polishing process, the magnetic force plays a dominant role. This method uses MRfluids which contains micro abrasives as a polishing media. The objective of the presentresearch is to shed light onto the material removal mechanism under various slurryconditions for polishing and to investigate surface characteristics, including shape analysisand surface roughness measurement, of spots obtained from the MR polishing process usingalumina abrasives. A series of basic experiments were first performed to determine theoptimum polishing conditions for BK7 glass using prepared slurries by changing the processparameters, such as wheel rotating speed and electric current. Using the obtained results,groove polishing was then performed and the results are investigated. Outstanding surfaceroughness of Ra=3.8nm was obtained on the BK7 glass specimen. The present resultshighlight the possibility of applying this polishing method to ultra-precision micro partsproduction, especially in MEMS applications.

  15. An Assessment on the Production of Abrasive Sandpaper from Locally Sourced Materials

    Directory of Open Access Journals (Sweden)

    M.U. Obot

    2016-06-01

    Full Text Available A comparative analysis of abrasive sandpaper made from two locally sourced and easily available materials, periwinkle and palm kernel shells was carried out to evaluate their viability as replacements for foreign imported abrasives sandpaper. Composites of crushed shells with polyester resin bond were developed separately for the periwinkle and palm kernel shell samples using mould compression, and the sandpaper prototype was produced using hand-spray method. A study on the physico-mechanical properties of the produced composite carried out was found that at 12 wt.% content of resin, periwinkle shell (PWS/resin composites had higher physico-mechanical properties such as density with 77.74 % difference, hardness with 17.13 % difference and compressive strength with 182.42 % difference over the palm kernel shell-resin composites. Water absorption for palm kernel (PKS shell/resin composite was a 186.59 % difference over the PWS/resin composite. Surface morphology using SEM revealed PWS/resin composite to have less distortional effects on the grains from compressive force of 15.7 N/mm2 applied compared to the palm kernel shell grains, and also shows PWS grains held together in close packing by the resin bond. The concentration used for sandpaper production was 87 wt.% of periwinkle shell grains to 12 wt.% of resin. The obtained physical and mechanical properties were compared to garnet sandpaper and found to be close to acceptable standards.

  16. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion.

    Science.gov (United States)

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-09-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, monitoring of early erosion by reflection analysis was possible even in the abraded eroded teeth. The presence of the salivary pellicle induced up to 22% higher reflection intensities due to the smoothing of the eroded enamel by the adhered proteins. However, this measurement artifact could be significantly minimized (pmeasurement angles from 45 to 60 deg did not improve the sensitivity of the analysis at late erosion stages. The applicability of the method for monitoring the remineralization of eroded enamel remained unclear in a demineralization/remineralization cycling model of early dental erosion in vitro.

  17. Controlled wear of vitrified abrasive materials for precision grinding applications

    Indian Academy of Sciences (India)

    M J Jackson; B Mills; M P Hitchiner

    2003-10-01

    The study of bonding hard materials such as aluminium oxide and cubic boron nitride (BN) and the nature of interfacial cohesion between these materials and glass is very important from the perspective of high precision grinding. Vitrified grinding wheels are typically used to remove large volumes of metal and to produce components with very high tolerances. It is expected that the same grinding wheel is used for both rough and finish machining operations. Therefore, the grinding wheel, and in particular its bonding system, is expected to react differently to a variety of machining operations. In order to maintain the integrity of the grinding wheel, the bonding system that is used to hold abrasive grains in place reacts differently to forces that are placed on individual bonding bridges. This paper examines the role of vitrification heat treatment on the development of strength between abrasive grains and bonding bridges, and the nature of fracture and wear in vitrified grinding wheels that are used for precision grinding applications.

  18. Preparation of spherical ceria coated silica nanoparticle abrasives for CMP application

    Energy Technology Data Exchange (ETDEWEB)

    Peedikakkandy, Lekha [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India); Kalita, Laksheswar [Advanced Technology Group, Applied Materials India Pvt. Ltd., Department of Electrical Engineering, IIT Bombay, Powai, Mumbai 400076 (India); Kavle, Pravin [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India); Kadam, Ankur; Gujar, Vikas; Arcot, Mahesh [Advanced Technology Group, Applied Materials India Pvt. Ltd., Department of Electrical Engineering, IIT Bombay, Powai, Mumbai 400076 (India); Bhargava, Parag, E-mail: pbhargava@iitb.ac.in [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India)

    2015-12-01

    Highlights: • Nano-layer coating of ceria over silica nanoparticles. • Study effect of reaction pH and temperature on ceria coating over silica nanoparticles. • CMP application of ceria coated silica nanoparticles over SiO{sub 2} and SiN films. - Abstract: This paper describes synthesis of spherical and highly mono-dispersed ceria coated silica nanoparticles of size ∼70–80 nm for application as abrasive particles in Chemical Mechanical Planarization (CMP) process. Core silica nanoparticles were initially synthesized using micro-emulsion method. Ceria coating on these ultrafine and spherical silica nanoparticles was achieved using controlled chemical precipitation method. Study of various parameters influencing the formation of ceria coated silica nanoparticles of size less than 100 nm has been undertaken and reported. Ceria coating over silica nanoparticles was varied by controlling the reaction temperature, pH and precursor concentrations. Characterization studies using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and Energy Dispersive X-ray analysis show formation of crystalline CeO{sub 2} coating of ∼10 nm thickness over silica with spherical morphology and particle size <100 nm. Aqueous slurry of ceria coated silica abrasive was prepared and employed for polishing of oxide and nitride films on silicon substrates. Polished films were studied using ellipsometry and an improvement in SiO{sub 2}:SiN selective removal rates up to 12 was observed using 1 wt% ceria coated silica nanoparticles slurry.

  19. U-Pb dating by zircon dissolution method using chemical abrasion

    Energy Technology Data Exchange (ETDEWEB)

    Takehara, Lucy, E-mail: lucytakehara@gmail.com.br [Servico Geologico do Brasil (CPRM), Brasilia, DF (Brazil); Chemale Junior, Farid [Universidade de Brasilia (UnB), Brasilia, DF (Brazil). Inst. de Geociencias. Lab. de Geocronologia; Hartmann, Leo A. [Universidade Federal do Rio Grande do Sul (UFRS), Porto Alegre, RS (Brazil). Inst. de Geociencias; Dussin, Ivo A.; Kawashita, Koji [Universidade de Sao Paulo (USP), SP, (Brazil). Centro de Pesquisa Geocronologicas

    2012-06-15

    Chemical abrasion was carried out on zircons grains of the Temora II standard for U-Pb dating prior to analyses using in situ Laser Ablation-Multi Collector Ion Coupled Plasma Mass Spectrometer (LA-ICPMS) followed by the Isotope Dissolution Thermal Ionization Mass Spectrometer (ID-TIMS) method. The proposed methodology was herein applied in order to reduce primarily the effects of secondary Pb loss, the presence of common lead and/or silicate impurities. Nine Temora II zircon grains were analyzed by the laser ablation method yielding an age of 418.3 +- 4.3 Ma. Zircon grains of a same population were separated for chemical abrasion before dissolution and mass spectrometry analyses. Six fractions of them were separated for isotope dissolution using {sup 235}U-{sup 205}Pb mixed spike after we have checked and assured the laboratory conditions of low blank values for total Pb of less than 2 pg/g. The obtained U-Pb zircon age by the ID-TIMS method was 415.7 +- 1.8 Ma (error 0.43 %) based on four successful determinations. The results are consistent with the published ages for the Temora diorite (Temora I - 416.75 +- 1.3 Ma; Temora II - 416.78 +- 0.33 Ma) and established as 416 +- 0.33 Ma. The technique is thus recommended for high precision U-Pb zircon analyses (error < 1 %), mainly for high resolution stratigraphic studies of Phanerozoic sequences. (author)

  20. Simulation of abrasive water jet cutting process: Part 1. Unit event approach

    Science.gov (United States)

    Lebar, Andrej; Junkar, Mihael

    2004-11-01

    Abrasive water jet (AWJ) machined surfaces exhibit the texture typical of machining with high energy density beam processing technologies. It has a superior surface quality in the upper region and rough surface in the lower zone with pronounced texture marks called striations. The nature of the mechanisms involved in the domain of AWJ machining is still not well understood but is essential for AWJ control improvement. In this paper, the development of an AWJ machining simulation is reported on. It is based on an AWJ process unit event, which in this case represents the impact of a particular abrasive grain. The geometrical characteristics of the unit event are measured on a physical model of the AWJ process. The measured dependences and the proposed model relations are then implemented in the AWJ machining process simulation. The obtained results are in good agreement in the engraving regime of AWJ machining. To expand the validity of the simulation further, a cellular automata approach is explored in the second part of the paper.