WorldWideScience

Sample records for abrasion resistance

  1. Recent progress of abrasion-resistant materials: learning from nature.

    Science.gov (United States)

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  2. Usage of abrasion-resistant materials in agriculture

    Directory of Open Access Journals (Sweden)

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  3. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    Institute of Scientific and Technical Information of China (English)

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  4. The Abrasion-resistance Investigation of Rubberized Concrete

    Institute of Scientific and Technical Information of China (English)

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  5. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  6. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Indian Academy of Sciences (India)

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  7. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    OpenAIRE

    Domańska Agata; Boczkowska Anna; Izydorzak-Woźniak Marta; Jaegermann Zbigniew; Grądzka-Dahlke Małgorzata

    2014-01-01

    The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether) glycol (PTMEG), as well as from two different isocyanates 4,4′-methylenebis(cyclohexyl)isocyanate (HMDI) and 4.4′-methylenebis(phenyl isocyanate) (MDI) in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyuret...

  8. Standard Test Method for Abrasive Wear Resistance of Cemented

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers the determination of abrasive wear resistance of cemented carbides. 1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  9. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  10. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Science.gov (United States)

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  11. The effect of heat treatment on the gouging abrasion resistance of alloy white cast irons

    Science.gov (United States)

    Are, I. R. S.; Arnold, B. K.

    1995-02-01

    A series of heat treatments was employed to vary the microstructure of four commercially important alloy white cast irons, the wear resistance of which was then assessed by the ASTM jaw-crusher gouging abrasion test. Compared with the as-cast condition, standard austenitizing treatments produced a substantial increase in hardness, a marked decrease in the retained aus-tenite content in the matrix, and, in general, a significant improvement in gouging abrasion resistance. The gouging abrasion resistance tended to decline with increasing austenitizing tem-perature, although the changes in hardness and retained austenite content varied, depending on alloy composition. Subcritical heat treatment at 500 ° following hardening reduced the retained austenite content to values less than 10 pct, and in three of the alloys it caused a significant fall in both hardness and gouging abrasion resistance. The net result of the heat treatments was the development of optimal gouging abrasion resistance at intermediate levels of retained aus-tenite. The differing responses of the alloys to both high-temperature austenitizing treatments and to subcritical heat treatments at 500 ° were related to the effects of the differing carbon and alloying-element concentrations on changes in the M s temperature and secondary carbide precipitation.

  12. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  13. Abrasion, erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications

    Science.gov (United States)

    Barbezat, G.; Nicoll, A. R.; Sickinger, A.

    1993-04-01

    In the area of antiwear coatings, carbide-containing coatings and oxide ceramic coatings are applied using different thermal spray processes in the form of individual layers. In many industries these coatings have become technically significant on components where wear and friction can cause critical damage in the form of abrasion, erosion and scuffing together with corrosion. Carbide-containing and ceramic coatings have been produced with different thermal spray processes for the determination of abrasive, adhesive and erosive wear resistance. Two types of abrasion test, namely an adhesion wear test and an erosion test in water at a high velocity, were used for the characterization of wear resistance under different conditions. The coatings were also characterized with regard to microstructure, composition and fracture toughness. The influence of the thermal spraying process parameters on the microstructure is presented together with the influence of the microstructure on the behavior of the coatings under simulated service conditions.

  14. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    NARCIS (Netherlands)

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous a

  15. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    Science.gov (United States)

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  16. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  17. Influence of mechanical abrasion of carbon adsorbents on aerodynamic resistance of filters of system of ventilation of NPS

    International Nuclear Information System (INIS)

    Influence of mechanical abrasion of granules on aerodynamic resistance of different carbon adsorbents at conditions similar to work of filters AU-1500 is studied. The change of fractional composition of the probed adsorbents by abrasion is determined. The obtained experimental data allow making conclusion about practicability using mixture of adsorbent Norit with different fractional composition for renewal of adsorbers of ventilation system of NPS.

  18. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART I

    OpenAIRE

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The NationalResearch - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependencebetween the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at hightemperatures, breaking and tearing strength, shock resistance...

  19. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    Science.gov (United States)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  20. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART II

    OpenAIRE

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The National Research - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependence between the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at high temperatures, breaking and tearing strength, shock resista...

  1. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  2. Relationship among wear-resistance of three-body abrasion,substructure and property in martensite steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of subsurface hardness on wear-resistance of martensitic steel 20Cr, 40CrSi, 60Mn, T8 and T10 in three-body abrasion under static load was investigated. It shows that the characteristic ofthe subsurface hardness distribution and the abrasive wear resistanceis related to the substructure near the worn surface. The substructure of the tested martensite steel has an apparent relationship with thecarbon content and steels with moderate carbon content and hardness exhibit good resistance to abrasive wear. The competition of the work-hardening effect and the temper softening effect, which resulted from deformation and friction heat generating during abrasive wear is considered to be a main reason for the relation among wear-resistance, hardness and substructure. At the test conditions, the wear-resistance of 40CrSi is the best.

  3. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Institute of Scientific and Technical Information of China (English)

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  4. The structure and properties of steel with different pearlite morphology and its resistance to abrasive wear

    Directory of Open Access Journals (Sweden)

    J. Herian

    2008-06-01

    Full Text Available Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitativeevaluation of the microstructure.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearliticstructure and properties of the steel. During numerical simulation of a ride of a rail-vehicle through a switch, theload acting on a block section being part of the vehicle structure was determined. The load values were used insimulation of the resistance to abrasive wear, which was carried out in physical simulation.Practical implications: In physical modelling of tests of resistance to abrasive wear for the steel grade R260after hot rolling and isothermal annealing it has been proved that this feature is a function of the steel structure andproperties in the given operation conditions (load and slide magnitude. Abrasive wear of the rail steel is the moreintensive, the larger the load at a constant slide is.Originality/value: An advantageous pearlitic morphology of steel (block sections with interlamellar distance inthe order of 0.12-0.13 μm, ensuring hardness of about 340-350 HB, is facilitated by a hot rolling process combinedwith isothermal annealing.

  5. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    Science.gov (United States)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  6. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HU Jin-suo; CHENG Shu-kang; ZHENG Zhen-zhong; MA Yuan; LI Zhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reinforce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  7. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HUJin-suo; CHENGShu-kang; ZHENGZhen-zhong; MAYuan; LIZhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reintorce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  8. Studies on the Structure and Properties of Multiphase Al2O3 Abrasion-resistant Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Ren-Ping; YU Yan; RUAN Yu-Zhong

    2006-01-01

    The Al2O3 abrasion-resistant ceramics is successfully prepared by using waste aluminum sludge as the main raw material with the addition of a little clay, talc and barium carbonate. The crystal structure and microstructure of ceramic are characterized by means of XRD,SEM, etc., and the physical and mechanical properties are also tested. The results show that besides the phase of corundum, a little mullite, Mg-Al spinel and hyalophane phases also exist in the product. These phases are produced via reaction in-situ, which can inhibit the overgrowth of Al2O3grain in grain boundary, and improve the integral property of the material.

  9. Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

    Directory of Open Access Journals (Sweden)

    William PRINCE

    2007-01-01

    Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

  10. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Xingling, E-mail: shixingling1985@hotmail.com [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan); Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); Xu, Lingli [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Munar, Melvin L.; Ishikawa, Kunio [Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan)

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl{sub 2} solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant.

  11. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    International Nuclear Information System (INIS)

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant

  12. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response.

    Science.gov (United States)

    Shi, Xingling; Xu, Lingli; Munar, Melvin L; Ishikawa, Kunio

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant-gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120°C was the critical temperature for the hydrothermal treatment condition. Treatment below 120°C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. PMID:25686920

  13. Effect of Heat Treatment of Wild Cherry Wood on Abrasion Resistance and Withdrawal Capacity of Screws

    Directory of Open Access Journals (Sweden)

    Ayhan Aytin

    2016-01-01

    Full Text Available In its wise use, many properties of wood are important. Among these properties, wood abrasion resistance (AR and withdrawal capacity of screws (WCS are deemed to be relatively signifi cant. It is well know that heat treatment changes the resistance features of wooden materials by changing the structural characteristics of wood. Within the scope of this study, the effects were investigated of the temperature and duration of heat treatment of Wild Cherry (Cerasus avium (L. Monench on its AR and its WCS in the radial direction and tangential direction. The test results indicated that weight loss (WL and thickness reduction (TR remained almost the same in the radial direction specimen, but there was significant TR in the tangential direction specimen. As a result of these changes, the abrasion effect of the S-42 abrader diminished based on the increase in the number of cycles. However, in both the radial and tangential direction, the WCS decreased to a significantly greater extent in the heat-treated specimens than in the control specimens.

  14. Study of abrasive resistance of composites for dental restoration by ball-cratering

    OpenAIRE

    Antunes, P. Vale; Ramalho, A

    2003-01-01

    Two-body abrasion occurs in the mouth whenever there is tooth-to-tooth contact. This is what most dentists call attrition. Abrasive wear may also occur when there is an abrasive slurry interposed between two surfaces, such that the two solid surfaces are not actually in contact, this is called three-body abrasion, with food acting as the abrasive agent, and occurs in the mouth during mastication. Abrasion is the key physiological wear mechanism that is present in dental materials during norma...

  15. Abrasion and fatigue resistance of PDMS containing multiblock polyurethanes after accelerated water exposure at elevated temperature.

    Science.gov (United States)

    Chaffin, Kimberly A; Wilson, Charles L; Himes, Adam K; Dawson, James W; Haddad, Tarek D; Buckalew, Adam J; Miller, Jennifer P; Untereker, Darrel F; Simha, Narendra K

    2013-11-01

    Segmented polyurethane multiblock polymers containing polydimethylsiloxane and polyether soft segments form tough and easily processed thermoplastic elastomers (PDMS-urethanes). Two commercially available examples, PurSil 35 (denoted as P35) and Elast-Eon E2A (denoted as E2A), were evaluated for abrasion and fatigue resistance after immersion in 85 °C buffered water for up to 80 weeks. We previously reported that water exposure in these experiments resulted in a molar mass reduction, where the kinetics of the hydrolysis reaction is supported by a straight forward Arrhenius analysis over a range of accelerated temperatures (37-85 °C). We also showed that the ultimate tensile properties of P35 and E2A were significantly compromised when the molar mass was reduced. Here, we show that the reduction in molar mass also correlated with a reduction in both the abrasion and fatigue resistance. The instantaneous wear rate of both P35 and E2A, when exposed to the reciprocating motion of an ethylene tetrafluoroethylene (ETFE) jacketed cable, increased with the inverse of the number averaged molar mass (1/Mn). Both materials showed a change in the wear surface when the number-averaged molar mass was reduced to ≈ 16 kg/mole, where a smooth wear surface transitioned to a 'spalling-like' pattern, leaving the wear surface with ≈ 0.3 mm cracks that propagated beyond the contact surface. The fatigue crack growth rate for P35 and E2A also increased in proportion to 1/Mn, after the molar mass was reduced below a critical value of ≈30 kg/mole. Interestingly, this critical molar mass coincided with that at which the single cycle stress-strain response changed from strain hardening to strain softening. The changes in both abrasion and fatigue resistance, key predictors for long term reliability of cardiac leads, after exposure of this class of PDMS-urethanes to water suggests that these materials are susceptible to mechanical compromise in vivo.

  16. The role of the microfissuration of the rock matrix in the abrasion resistance of ornamental granitic rocks

    Science.gov (United States)

    Rodríguez-Rey, Angel; Sanchez-Delgado, Nuria; Camino, Clara; Calleja, Lope; Ruiz de Argandoña, Vicente G.; Setien, Alexia

    2015-04-01

    The microcrack density and the abrasion resistance of five ornamental granites (Albero, Gris Alba, Mondariz, Rosa Porriño and Traspieles) from Galicia (NW Spain) have been quantified as part of a research aimed to interpret the cuttability of the rocks in relation to the petrophysical properties of the rock matrix. Large blocks from the quarries have been cut with an industrial saw and the microcrack density and the abrasion resistance have been measured in two surfaces: H, parallel to the cut surface; T, perpendicular both to the cut surface and the cutting direction. Both planes are perpendicular to the rift plane, as it is known in quarry works. The microcrack density has been quantified following an stereological procedure applied to polished sections imaged under scanning electron microscopy. The magnification of the images allowed the study of microcracks as narrow as 2 microns in aperture. The density has been quantified in terms of length of microcrack traces per surface unit so possible anisotropies of the microcrack network could be detected. The obtained values are in the typical range for this type of rocks although the Traspieles granite shows a higher value due to its weathering degree (H: 5.11, T: 5.37 mm/mm2). The values measured in the two surfaces (H and T) are quite similar in four of the rocks; only the Albero granite shows a marked anisotropy (H: 2.76 T: 3.53 mm/mm2). The abrasion resistance of the rocks has been measured following the european standard EN 14157:2004 using the capon method. The rocks can be classified in two groups according to their abrasion resistance. Rosa Porriño, Gris Alba and Mondariz granites are the more resistant to abrasion with values around 16-17 mm. Albero and Traspieles granites are less resistant with values higher than 19 mm. The results show a good correlation between the microcrack density and the abrasion resistance. As can be expected the rocks with high microcrack density show low abrasion resistance. The

  17. Abrasion-resistant solgel antireflective films with a high laser-induced damage threshold for inertial confinement fusion

    Science.gov (United States)

    Xu, Yao; Zhang, Lei; Wu, Dong; Sun, Yu Han; Huang, Zu Xing; Jiang, Xiao Dong; Wei, Xiao Feng; Li, Zhi Hong; Dong, Bao Zhong; Wu, Zhong Hua

    2005-09-01

    To prepare abrasion-resistant antireflective (AR) films for inertial confinement fusion, four solgel routes have been investigated on polysiloxane-modified and polyvinylalcohol- (PVA-) modified SiO2 sols. As confirmed with a transmissive electron microscope, different fractal structure characteristics of the modified SiO2 particles are disclosed by small-angle x-ray scattering technology. And it is these special fractal characteristics that determine the performance of AR films on the level of internal microstructure. A 29Si magic angle spinning and nuclear magnetic resonance study has been successfully applied in explaining the fractal microstructure and its relation to the laser-induced damage threshold (LIDT) of AR films. The films modified by PVA120000 or acetic acid-catalyzed polysiloxane have higher LIDTs than those films modified by PVA16000 or hydrochloride acid-catalyzed polysiloxane. The films from PVA-modified SiO2 sols have a stronger abrasion resistance but lower antireflection than those films from polysiloxane-modified SiO2 sols. In addition, the films from polysiloxane-modified SiO2 sols can possess high transmittance and high LIDT if the polysiloxane synthesis condition is appropriately chosen, but the abrasion resistance is not as good as that from PVA modification. If strong abrasion resistance is necessary, a possible resolution may be to choose a more appropriate hydrophilic polymer than PVA. If not, polysiloxane-modified silica sol can also work when polysiloxane is synthesized under acetic acid catalysis.

  18. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Yuhe, E-mail: zyh1120@hotmail.co.jp [School of Stomatology, China Medical University, Shen Yang (China); Wang Wei; Jia Xingya [School of Stomatology, China Medical University, Shen Yang (China); Akasaka, Tsukasa [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan); Liao, Susan [School of Materials Science and Engineering, Nanyang Technological University (Singapore); Watari, Fumio [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. Black-Right-Pointing-Pointer The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. Black-Right-Pointing-Pointer Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl{sub 4} + CH{sub 4} + H{sub 2} gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 {mu}m thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  19. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    International Nuclear Information System (INIS)

    Highlights: ► Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. ► The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. ► Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl4 + CH4 + H2 gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 μm thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  20. Air Abrasion

    Science.gov (United States)

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...

  1. The abrasive wear dependence research on chemical constitution, hardness and resistance of alloy cast steel Cr-Mo-V-Cu-Ni type

    International Nuclear Information System (INIS)

    In the work there are research program elements, alloying elements contents influence on abrasive wear for hot work. The aim of research is to define the hardness influence, resistance and contents of Cr, Mo, V on alloy cast steel abrasive wear Cr-Mo-V-Cu-Ni. (author)

  2. Measurement of the Resistance of Treated Metal Foils to Scrubbing Abrasion Using a Modified Reciprocating Wear Test

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Sikka, Vinod K [ORNL

    2007-01-01

    A reciprocating wear test method has been developed to evaluate the resistance of metal foils to scrubbing abrasion. Development included the definition of a quantitative measure of the scrubbing resistance. In order to test the ability of the new method to differentiate between surface treatments, four versions of Type 316 stainless steel foils were tested: annealed (A-NT), cold-worked (C-NT), annealed plus a case-hardened (A-T), and cold-worked plus case-hardened (C-T). Measurements were made of their scrubbing resistance using commercial kitchen scrub pads as the counterface material. Results showed that the case-hardening process significantly increased the scrubbing resistance both under dry conditions and with cleaning solutions to lubricate the contact. While this linearly-reciprocating method does not simulate the circular, overlapping motion commonly occurring in service, results indicated that the new test method could sufficiently discriminate levels of two-body abrasion behavior, and therefore can be useful for studying the effects of surface treatments on abrasion resistance.

  3. Effect of sodium bicarbonate air abrasive polishing on resistance to sliding during tooth alignment and leveling: An in vitro study

    Directory of Open Access Journals (Sweden)

    Jorge C. B. L. Filho

    2012-01-01

    Full Text Available Objective: The aim of this in vitro study was to evaluate the Resistance to Sliding (RS provided by metallic brackets and 3 types of orthodontic wires (TMA, SS and NiTi, before and after the use of sodium bicarbonate airborne particle abrasion, in an experimental model with 3 non leveled brackets. Materials and Methods: The bicarbonate airborne abrasion was applied perpendicularly to the bracket slots at a distance of 2 mm, for 5 seconds (T2 and 10 seconds (T3 on each bracket slot. In a universal testing machine, the wires were pulled through a set of 3 non leveled brackets at a cross head speed of 50 mm/min for a distance of 10 mm, and static and kinetic friction readings were registered at T1 (no airborne abrasion, T2 and T3. Results: For all tested wires, a significant RS increase between T1 and T3 (P<0.001 was seen. For SS and TMA wires, there was a statistically significant RS increase between T1 and T2 (P<0.001. Between T2 and T3, RS increase was significant for TMA (P<0.001 and NiTiwires (P<0.05. Conclusions: Sodium bicarbonate air abrasive polishing during orthodontic treatment is not recommended, once this procedure promoted a significant RS increase between the metallic brackets and all the three types of wires tested.

  4. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    OpenAIRE

    Białobrzeska B.; Dudziński W.

    2015-01-01

    Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for h...

  5. The structure, properties and a resistance to abrasive wear of railway sections of steel with a different pearlite morphology

    International Nuclear Information System (INIS)

    The article presents the characteristics of pearlite rail steels used in the construction of railways. The article discusses the influence of isothermal annealing process parameters on the pearlite morphology and properties of the R260 steel. The pearlite structure with a diverse pearlite morphology was obtained in the physical modeling of the isothermal annealing on the 3800 Gleeble Simulator. After the heat treatment, the existence of the pearlite microstructure with pearlite colonies was identified. They were smaller in relation to colonies after the hot rolling process. It was shown that the reduction of isothermal holding temperature influences the decrease of the interlamellar distance in the pearlite steel. On the basis of the received results, the dependences between the resistance to the abrasive wear and the pearlite morphology for operational conditions occurring in the switches were estimated. The resistance to the abrasive wear tests were conducted for steel with a different morphology of pearlite on the Amsler stand in conditions of rolling- sliding frictions. The resistance to the abrasive wear of R260 steel with a different pearlite morphology increases, when the interlamellar distance in cementite decreases and decreases as the load and slip increase.

  6. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  7. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    Directory of Open Access Journals (Sweden)

    G. Matula

    2011-03-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Findings: Putting down coatings with this method does not call for using the costly equipment for the physical or chemical deposition of coatings from the gaseous phase. Coating thickness may be easily regulated by applying the powder-binder slurry layer once or several times on the prepared substrate surface. Hardness of coatings in the sintered state is higher compared to the HS6-5-2 and 41Cr4 steels by about 400 and 700 HV respectively. It is expected that hardness of the coatings and substrate will grow after their heat treatment.Practical implications: Application of powder metallurgy and especially pressureless forming of powder to manufacturing of steel covered with anti-wear coatings gives the possibility to obtain tool materials with the relative high ductility characteristic of steel and high hardness and wear resistance typical for cemented carbides.Originality/value: One can state, based on the investigations carried out, that the pressureless forming of the powder may be used for depositing the anti-wear coatings onto the tool materials and other elements in the abrasion wear service conditions.

  8. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  9. Influence of secondary carbide precipitation and transformation on abrasion resistance of a 3Cr15Mo1V1.5 white iron

    Institute of Scientific and Technical Information of China (English)

    Haohuai Liu; Jun Wang; Baoluo Shen; Hongshan Yang; Shengji Gao; Sijiu Huang

    2007-01-01

    The relationship between the secondary carbide precipitation and transformation of the 3Cr15Mo1V1.5 white iron and abrasion resistance was investigated by using optical microscope (OM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The results show that the properties of secondary carbides precipitated at holding stage play an important role in the abrasion resistance. After certain holding time at 833 K subcritical treatment, the grainy (Fe, Cr)23C6 carbide precipitated and the fresh martensite transformed at the holding stage for 3Cr15Mo1V1.5 white iron improve the bulk hardness and abrasion resistance of the alloy. Prolonging holding time, MoC and (Cr, V)2C precipitations cause the secondary hardening peak and the corresponding better abrasion resistance. Finally, granular (Fe, Cr)23C6 carbide in situ transforms into laminar M3C carbide and the matrix structure transforms into pearlitic matrix. These changes weaken hardness and abrasion resistance of the alloy sharply.

  10. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247

    Energy Technology Data Exchange (ETDEWEB)

    Gray, Matthew [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2015-10-01

    The purpose of this CRADA is to develop an abrasion-resistant coating, suitable for use on polymeric-based reflective films (e.g., the ReflecTech reflective film), that allows for improved scratch resistance and enables the use of aggressive cleaning techniques (e.g., direct contact methods like brushing) without damaging the specular reflectance properties of the reflective film.

  11. Effect of the CaF2-fraction in the glass-ceramic with abrasion resistance on crystallization

    Institute of Scientific and Technical Information of China (English)

    HU Bin-liang; Zhao Yun-cai

    2005-01-01

    Investigated the effect of an addition of CaF2 on the crystallization of a glass-ceramic with abrasion resistance. X-ray diffraction, differential thermal analysis and scanning electron microscopy were used to determine the effect. The results showed that a suitable addition of CaF2 promoted crystallization by forming an intermediate crystalline phase. CaF2 can decrease the temperature and active energy of the base-glass for crystallization. When 4 mass-% of CaF2-fraction is added in the glass, the crystallization temperature and active energy is 936℃and 172.75 k J/mol respectively.When CaF2 is increased to 6 mass-%, the temperature and active energy decrease to 890℃ and 88.81 kJ/mol. CaF2 is an efficient nucleating agent for the glass-ceramics with abrasion resistant, the optimal content of CaF2 is about 6 mass-%.

  12. Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

    Science.gov (United States)

    Su, Fenghua; Yao, Kai

    2014-06-11

    A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials. PMID:24796223

  13. Halogen-Free Phosphonate Ionic Liquids as Precursors of Abrasion Resistant Surface Layers on AZ31B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Tulia Espinosa

    2015-01-01

    Full Text Available Surface coatings formed by immersion in the ionic liquids (ILs 1,3-dimethylimidazolium methylphosphonate (LMP101, 1-ethyl-3-methylimidazolium methylphosphonate (LMP102 and 1-ethyl-3-methylimidazolium ethylphosphonate (LEP102 on magnesium alloy AZ31B at 50 °C have been studied. The purpose of increasing the temperature was to reduce the immersion time, from 14 days at room temperature, to 48 hours at 50 °C. The abrasion resistance of the coated alloy was studied by microscratching under progressively increasing load, and compared with that of the uncoated material. The order of abrasion resistance as a function of the IL is LEP102 > LMP101 > LMP102, which is in agreement with the order obtained for the coatings grown at room temperature. The maximum reduction in penetration depth with respect to the uncovered alloy, of a 44.5%, is obtained for the sample treated with the ethylphosphonate LEP102. However, this reduction is lower than that obtained when the coating is grown at room temperature. This is attributed to the increased thickness and lower adhesion of the coatings obtained at 50 °C, particularly those obtained from methylphosphonate ionic liquids. The results are discussed from SEM-EDX and profilometry.

  14. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Directory of Open Access Journals (Sweden)

    Białobrzeska B.

    2015-09-01

    Full Text Available Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for heat treatment. These steels are supplied by the manufacturer after cold or hot rolling so that it is possible for them to be heat treated in a suitable manner by the purchaser for its specific application. Very important factor that determines the mechanical properties of final product is austenite grain growth occurring during hot working process such us quenching or hot rolling. Investigation of the effect of heating temperature and holding time on the austenite grain size is necessary to understand the growth behavior under different conditions. This article presents the result of investigation of austenite grain growth in selected low-allow boron steel with high resistance to abrasive wear and attempts to describe the influence of chemical composition on this process.

  15. Mixing proportion design and construction technology of abrasion resistant concrete%抗冲磨混凝土配合比设计与施工工艺

    Institute of Scientific and Technical Information of China (English)

    苏满红; 李俊华; 刘慧民

    2011-01-01

    According to the design standards of Tanghe hydropower station dam,spillway gate abrasion resistant concrete,through the on-site mixing proportion test,gained the construction technology and parameters of abrasion resistant concrete,so as to further improve the performance of concrete,provide guidance to the hydropower station dam spillway gate pier,plunge pool abrasion resistant concrete pouring construction.%针对唐河水电站重力坝、泄洪闸抗冲磨混凝土设计标准,通过现场配合比试验,取得抗冲磨混凝土施工工艺及参数,使混凝土性能得到进一步改善,为水电站大坝泄洪闸闸墩、消力池抗冲磨混凝土浇筑施工提供指导。

  16. Effects on Structure and Abrasion Resistance of GCr15 Steel by Surface Gas-Phase RE Diffused Permeation with Laser Melting Solidification

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effects on abrasion resistance and the microstructure of GCr15 steel surface by the compound technology of permeating RE combined with laser melting modification was studied. The results show that after compound treatment, the abrasion resistance of samples has been improved significantly and the weight loss has been reduced to 14% of blank sample; the microstructure has been denser and more uniform than that of untreated; meanwhile, the grain has been refined and the concentration gradients of the elements permeated have been decreased obviously.

  17. The Effect of Silane on the Microstructure, Corrosion, and Abrasion Resistances of the Anodic Films on Ti Alloy

    Science.gov (United States)

    Wang, Jinwei; Chen, Jiali

    2016-04-01

    Anodic oxide films on Ti-6Al-4V alloy are prepared using sodium hydroxide as the base electrolyte containing aminopropyl trimethoxysilane (APS) as an additive. Some APS undergo hydrolysis, adsorption, and chemical reaction with the TiO x to form Ti-O-Si bond as confirmed by ATR-FTIR and XPS spectra, and in turn their surface appearance and roughness are greatly changed with the addition of APS as observed by their SEM images. These amino anodic films possess much higher corrosive resistances since the formation of Ti-O-Si complex enhances the compactness of the anodic films and the existence of aminopropyl groups inside the pores provides additional blocking effects. Besides, their improvement in anti-abrasive capability is attributed to the toughening effect of the chemically bonded silanes and the lubrication functions from both the chemically bonded and physically absorbed silanes between the touched interfaces.

  18. A novel corrosion and abrasion resistant internal coating method with improved adhesion using hollow cathode PECVD (Plasma Enhanced Chemical Vapor Deposition) technology

    Energy Technology Data Exchange (ETDEWEB)

    Boardman, B.; Boinapally, K.; Casserly, T.; Upadhyaya, D.; Gupta, M.; Dornfest, C. [SubOne Technology, Pleasanton, CA (United States)

    2008-07-01

    A new enabling technology for coating the internal surfaces of pipes with a hard, corrosion, wear resistant diamond-like-carbon (DLC) coating is described. The importance of proper surface preparation and optimized interface and adhesion layer is shown. Corrosion resistance is measured based on exposure to HCl, NaCl environments and autoclave with H{sub 2}S. Mechanical properties include high hardness, high adhesion, and excellent wear resistance including sand abrasion resistance. The coating is optimized for high hardness and deposition rate based on selection on the proper hydrocarbon precursor. This new technology enables wide spread use of DLC based coating to increase component life in applications where internal surface of pipes are exposed to corrosive and abrasive environment especially in the oil and gas industry. (author)

  19. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Science.gov (United States)

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-01

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property. PMID:25117300

  20. Research on abrasion resistance technique for sinter single-roll crusher%烧结矿单辊破碎机抗磨损技术研究

    Institute of Scientific and Technical Information of China (English)

    陈方述; 聂松辉; 周卓林

    2011-01-01

    Sinter single-roll crusher is an important component of the sinter production line ,which operating environment and nature decides that it must possess properties of high-temperature resistance and abrasion resistance.First the invalid reasons and abrasive wear mechanism are studied aim at the problems of easy worn and short service life of the single-roll crusher.A conclusion is made that the abrasion pattern is abrasive wear happens under high-temperature environment with forms of chiseling and cutting.Then a structural design with abrasion resistance is studied ,simultaneously its materials selection and hardfacing technics are also analyzed and discussed.Afterwards ,one single-roll crusher with characteristics of long service life and abrasion resistance is designed.which is proved in the engineering practice that the proposed anti-wear technology for single-roll crusher is viable and effective.%单辊破碎机是烧结矿生产线上一个重要的部件,其工作环境与性质决定其必须具有抗高温与耐磨损的特性.针对目前单辊破碎机易磨损、寿命短的问题,首先,对其失效原因与磨损机理等方面进行了研究,得出其主要磨损形式是高温环境下带有凿削形式磨损的磨粒磨损.然后,研究了其抗磨损结构设计的方法,并对其材料选择与耐磨堆焊工艺等进行了详细分析与探讨,设计了一种抗磨损的长寿命烧结矿单辊破碎机.最后,通过工程实际使用验证了提出的单辊破碎枳抗磨损技术是可行且有效的.

  1. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Energy Technology Data Exchange (ETDEWEB)

    Gajek, M; Lis, J; Partyka, J; Wojczyk, M, E-mail: mgajek@agh.edu.pl [AGH University of Science and Technology, Faculty of Materials Science and Ceramic, al. Mickiewicza 30, 30-059 Cracow (Poland)

    2011-10-29

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al{sub 2}O{sub 3}-SiO{sub 2}, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5} on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6{approx}8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm{sup 2} (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5{approx}6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO{sub 2}-Al{sub 2}O{sub 3}, were examined with use of DTA, XRD and SEM methods.

  2. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Science.gov (United States)

    Gajek, M.; Lis, J.; Partyka, J.; Wójczyk, M.

    2011-10-01

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6~8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5~6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  3. Influence of Vanadium and Boron Additions on the Microstructure, Fracture Toughness, and Abrasion Resistance of Martensite-Carbide Composite Cast Steel

    Directory of Open Access Journals (Sweden)

    Waleed Elghazaly

    2016-01-01

    Full Text Available High chromium cast steel alloys are being used extensively in many industrial services where dry or wet abrasion resistance is required. Such steel castings are demanded for cement, stoneware pipes, and earth moving industries. In this research, five steel heats were prepared in 100 kg and one-ton medium frequency induction furnaces and then sand cast in both Y-block and final impact arm spare parts, respectively. Vanadium (0.5–2.5% and boron (120–150 ppm were added to the 18Cr-1.9C-0.5Mo steel heats to examine their effects on the steel microstructure, mechanical properties especially impact, fracture toughness and abrasion resistance. Changes in the phase transformation after heat treatment were examined using inverted, SEM-EDX microscopy; however, the abrasion resistance was measured in dry basis using the real tonnage of crushed and milled stoneware clay to less than 0.1 mm size distribution.

  4. Microstructure and Abrasive Wear Resistance of 18Cr-4Ni-2.5Mo Cast Steel

    Directory of Open Access Journals (Sweden)

    B. Kalandyk

    2012-12-01

    Full Text Available An influence of a decreased Cr content on the microstructure of the highly alloyed Cr-Ni cast steel, duplex type, melted under laboratoryconditions, was characterized in the paper. The microstructure investigations were performed in the initial state and after the heat treatment (solution annealing at 1060C as well as the phase transformation kinetics at continuous cooling was measured. The wear resistance of the investigated cast steel was tested and compared with the 24%Cr-5%Ni-2.5%Mo cast steel.The Cr content decrease, in ferritic-austenitic cast steels (duplex, from 24-26%Cr to 18% leads to the changes of the castingsmicrostructure and eliminating of a brittle  phase. In dependence of the casting cooling rate, apart from ferrite and austenite, also fine martensite precipitates occur in the casting structure. It was shown that the investigated cast steel is characterised by a slightly lower wear resistance than the typical cast steel duplex grades.

  5. Abrasion test of flexible protective materials on hydraulic structures

    Institute of Scientific and Technical Information of China (English)

    Xin WANG; Shao-ze LUO; Guang-sheng LIU; Lu-chen ZHANG; Yong WANG

    2014-01-01

    In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  6. Abrasion test of flexible protective materials on hydraulic structures

    Directory of Open Access Journals (Sweden)

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  7. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance

    International Nuclear Information System (INIS)

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  8. Research in Polyurea Elastomer Material Abrasion Resistance%聚脲弹性体材料耐磨性能的探讨

    Institute of Scientific and Technical Information of China (English)

    崔洪犁; 吴文文; 孟庆莉

    2014-01-01

    由不同二元醇与二异氰酸酯合成不同NCO含量的半预聚体( A组分)与端氨基聚醚、胺扩链剂等原料组成的R组分经喷涂设备喷涂成型聚脲弹性体。讨论了在不同摩擦工况下NCO含量、异氰酸酯指数、预聚物类型、耐磨助剂等对聚脲弹性体耐磨性能的影响。结果表明,不同NCO含量在不同摩擦工况下对聚脲耐磨性能的影响不同,干摩擦工况下NCO含量越高,耐磨性能越佳,湿摩擦工况下则是NCO质量分数为15%耐磨性最佳,异氰酸酯指数对聚脲耐磨性能的影响较小,使用聚四氢呋喃二元醇、TDI预聚物和耐磨助剂,可提高不同摩擦工况下聚脲的耐磨性能。%The spraying polyurea elastomer system was synthetized by A component and R component. The A component was a kind of quasi⁃prepolymer with different NCO content, synthesized by polyether diol and isocya⁃nate. The R component was composed of amino terminated polyether, amine extender and other additives. The in⁃fluence on abrasion performance under different wear conditions was discussed, such as different NCO content, iso⁃cyanate index, type of prepolymer and different wearable additives. The result was that different NCO content had different wear influence under different wear conditions. With the NCO content of the prepolymer increase, the bet⁃ter abrasion resistance the polyurea had under dry wear condition. The abrasion performance was the best when NCO content was 15% under wet wear condition. The isocyanate index had a few effects on the abrasion perform⁃ance. The application of polytetrahydrofuran diol, TDI perpolymer and wearable additives could improve the abra⁃sion resistance of polyurea under different wear conditions.

  9. Splitting strength and abrasion resistance of concrete paving blocks as a function of dry bulk specific gravity and ultrasonic pulse velocity

    Directory of Open Access Journals (Sweden)

    Haktanir, T.

    2005-06-01

    Full Text Available Artificial Portland cement concrete paving blocks are widely used in many countries. These paving blocks come in a variety of designs with names such as "Interlocking" and "Italian Flower", and are manufactured with special machinery using rather high quality concrete having a compressive strength of about 50 MPa. Concrete blocks are employed instead of natural cobble stones for essentially economic reasons. The laboratoiy equipment required to measure paving block splitting strength and abrasion resistance, two of the chief properties to be tested in quality checks, is costly and the tests are time-consuming and labour-intensive. The present paper reports on a detailed experimental study performed to relate the splitting strength and abrasion resistance of concrete paving blocks to "dry bulk specific gravity" (DBSG and "ultrasonic pulse velocity" (UPV, respectively. Statistically significant regression equations describing the dependence of splitting strength on DBSG and abrasion resistance on UPV were obtained with data from random samples of material provided by seven different manufacturers.

    RESUMEN Los bloques para pavimentos (adoquines elaborados con hormigón se utilizan habitualmente en numerosos países. Estos bloques de pavimentación se diseñan de diversas formas, como por ejemplo "Entrelazado " ("Interlocking " o "Flor Italiana " ("Italian Flower"; se fabrican con maquinaria especial y con frecuencia se utiliza hormigón de la más alta calidad, con resistencia a la compresión de alrededor de 50 MPa. La razón de utilizar bloques de hormigón en lugar de bloques de piedra natural es básicamente económica. Los equipos de laboratorio necesarios para medir la resistencia a la compresión y a la abrasión -dos de las propiedades más importantes para determinar la calidad de los bloques en estudio- son costosos y los ensayos requieren tiempo y mano de obra considerables. En el presente trabajo se exponen ensayos experimentales

  10. Sustainability of abrasive processes

    DEFF Research Database (Denmark)

    Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky;

    2013-01-01

    This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP...

  11. Impact-abrasion and abrasion of WC-Co: wear mechanisms in severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Wilson, Rick D.; Osara, K. (Outokumpu Research Oy)

    2003-10-01

    Hard and super-hard materials have very good abrasive wear resistance. However, in many severe wear environments that make use of these materials, impact is a significant component of that environment. Consequently, the behavior of many of these hard materials in impact-wear conditions need to be understood with respect to the mechanisms of material removal such small scale fracture and subsequent crack growth in the carbide. This study details the behavior of several ?hard? materials in abrasion and impact-abrasion focusing on the mechanisms of material removal due to impact and abrasion.

  12. [Dependence of the dentinal abrasion of human teeth on their microhardness].

    Science.gov (United States)

    Remizov, S M; Pruzhanskiĭ, L Iu

    1989-01-01

    The dentin resistance against abrasion was studied as related to its microhardness. Sections of 15 intact teeth were investigated (central upper incisors). Water suspensions (40% weight-to weight) of dicalcium phosphate (DCP, FRG; and DKF-1 and DKF-2, USSR) were used as abrasives. Dentin microhardness was measured with a PMT-3 device, and abrasion assessed with profilographic technique. Dentin abrasion was related to its microhardness and to the kind of abrasive used. Dentin abrasion increased as its microhardness decreased. DCF showed minimal abrasive effect, DKF-2 had maximal effect with DKF-1 keeping the intermediate position.

  13. 再生骨料混凝土路面耐磨性的研究%Research on Abrasion Resistance of Recycled Aggregate Concrete by Response Surface Methodology

    Institute of Scientific and Technical Information of China (English)

    杨宁; 赵美霞

    2011-01-01

    采用单因素扫描法系统考察了再生粗骨料的取代率、水胶比、砂率、胶凝材料的总用量等因素对再生混凝土耐磨性能的影响,分析了其产生的原因.在单因素试验的基础上,通过响应面法对影响再生混凝土耐磨性能的显著因素进行了更进一步的研究,并建立了相应的预测模型.结果表明:再生骨料的取代率和水胶比对再生混凝土耐磨性影响最为显著,砂率和胶凝材料的总用量对再生混凝土耐磨性有一定的影响,且再生骨料取代率为43%、水胶比为0.38、砂率为35%时再生混凝土耐磨性能最佳,研究结果为再生混凝土耐磨性的深入研究提供了一定的借鉴和参考.%The single factor scanning method was used to analyze the effects of replacement ratio of recycled coarse aggregate, water-binder ratio, sand-coarse aggregate ratio, the total amount of gelled material on the wear resistance of recycled aggregate concrete, and its reasons were analyzed. On the basis of the single-factor test, the significant influence factors of the wear resistance of recycled aggregate concrete were further studied by the response surface methodology ( RSM ) , and a correlation model on the optimized wear resistance of recycled aggregate concrete was presented. The analysis results show that replacement ratio of recycled coarse aggregate, water-binder ratio exert tremendous influence on wear resistance of recycled aggregate concrete, sand-coarse aggregate ratio and the total amount of gelled material exert certain influence. Wear resistance of recycled aggregate concrete is best when replacement ratio of recycled coarse aggregate is 43% , water-binder ratio is 0. 38, sand-coarse aggregate ratio is 0. 35. The test results also can provide a reference for future further study on abrasion resistance of recycled aggregate concrete.

  14. Ultrasonic magnetic abrasive finishing

    Institute of Scientific and Technical Information of China (English)

    LU Ya-ping; MA Ji; ZHANG Jun-qiang; WANG Long-shan

    2006-01-01

    Put forward a new kind of polishing method, ultrasonic magnetic abrasive finishing (UMAF), and studied its mechanism of improving polishing efficiency. By analyzing all kind of forces acting on single abrasive particle in the polishing process and calculating the size of the composition of forces, get the conclusion that UMAF will enhance the efficiency of the normal magnetic abrasive finishing(MAF) due to the ultrasonic vibration increases the cutting force and depth. At last the idea of designing the UMAF system based on numerical control milling machine is put forward which is convenient to setup and will accelerate the practical application of MAF.

  15. Research on the abrasive wear resistance of YDCrMoV coating produced by CO2 shielded flux-cored wire surfacing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Caterpillar construction machines play an important part in many fields such as hydraulic and electric engineering, the construction of highway, for its particular of structure. The walking system of caterpillar construction machines is always under the condition of three-body abrasive wear. The abrasive wear of walking system is very severe, which always results in damages of components or structures of walking system of caterpillar construction machines. It is very important to repair the walking system by cladding technique. The abrasive wear properties of four kinds coatings produced by the shielded flux-cored wire surfacing for the repair of the damaged components of walking system of caterpillar construction machines have been studied experimentally on an MLS-23 type wet sand rubber wheel abrasive tester. The surfaces morphologies of the abrasively worn specimens and their microstructures are investigated by transmitting electron microscopy (TEM) after wear testing. Results show that the wear mechanism of cladding metals of the flux-cored wire No.1 and the No.2 is micro-cutting while that of the No.3 and the No.4 is micro-ploughing. The four kinds of flux-cored wire coatings present great potential applications for the repairing of caterpillar construction machines in the Three Gorges Engineering.

  16. Comprehensive study of the abrasive wear and slurry erosion behavior of an expanded system of high chromium cast iron and microstructural modification for enhanced wear resistance

    Science.gov (United States)

    Chung, Reinaldo Javier

    High chromium cast irons (HCCIs) have been demonstrated to be an effective material for a wide range of applications in aggressive environments, where resistances to abrasion, erosion and erosion-corrosion are required. For instance, machinery and facilities used in mining and extraction in Alberta's oil sands suffer from erosion and erosion-corrosion caused by silica-containing slurries, which create challenges for the reliability and maintenance of slurry pumping systems as well as other processing and handling equipment. Considerable efforts have been made to determine and understand the relationship between microstructural features of the HCCIs and their wear performance, in order to guide the material selection and development for specific service conditions with optimal performance. The focus was previously put on a narrow group of compositions dictated by ASTM A532. However, with recent advances in casting technology, the HCCI compositional range can be significantly expanded, which potentially brings new alloys that can be superior to those which are currently employed. This work consists of three main aspects of study. The first one is the investigation of an expanded system of white irons with their composition ranging from 1 to 6 wt.% C and 5 to 45 wt.% Cr, covering 53 alloys. This work has generated wear and corrosion maps and established correlation between the performance and microstructural features for the alloys. The work was conducted in collaboration with the Materials Development Center of Weir Minerals in Australia, and the results have been collected in a database that is used by the company to guide materials selection for slurry pump components in Alberta oil sands and in other mining operations throughout the world. The second part consists of three case studies on effects of high chromium and high carbon, respectively, on the performance of the HCCIs. The third aspect is the development of an approach to enhance the wear resistance of

  17. 低压等离子喷涂MoB/CoCr涂层的组织及耐磨性%Microstructure and Abrasive Wear Resistance of MoB/CoCr Coatings by LPPS

    Institute of Scientific and Technical Information of China (English)

    陈枭; 纪岗昌; 王洪涛

    2012-01-01

    MoB/CoCr coatings were prepared by low pressure plasma spraying(I.PPS), the abrasive wear experiment was investigated. The surface and cross sectional morphologies of the MoB/CoCr coatings were observed by SEM. The properties of microhardness And bond strength of the MoB/CoCr coatings were iested. The abrasive wear properties were evaluated by MLS-225 wet sand rubber wheel tester. The results show that MoB/CoCr coatings are dense and have excellent mechanical properties with high microhardness(930HV0. 3) and bond strength(71 Mpa). The MoB/CoCr coatings have high abrasive wear resistance property.%采用低压等离子喷涂技术(LPPS)制备MoB/CoCr潦层,对涂层进行磨粒磨损试验研究.采用SEM观察涂层的表面和截面形貌,显微硬度计测试潦层的力学性能,湿式橡胶轮磨粒磨损试验机测试潦层的磨粒磨损性能.结果表明,涂层组织致密,呈层状结构;涂层具有良好的力学性能,显微硬度达到930HV0.3,结合强度在71MPa以上,具有较高的耐磨性能.

  18. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Directory of Open Access Journals (Sweden)

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  19. Photoresist-Free Patterning by Mechanical Abrasion of Water-Soluble Lift-Off Resists and Bare Substrates: Toward Green Fabrication of Transparent Electrodes

    OpenAIRE

    Adam D Printz; Esther Chan; Celine Liong; Martinez, René S.; Darren J Lipomi

    2013-01-01

    This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I), a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method ...

  20. Comparison of the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel with their surface layer enriched with the ceramic powders

    OpenAIRE

    L.A. Dobrzański; E. Jonda; A. Polok

    2006-01-01

    Purpose: In the paper there are presented the results of the influence of laser remelting parameters on the properties of the surface layer of the X40CrMoV5-1 and 55NiCrMoV7 hot work steel, using the high power diode laser (HPDL).The aim of this work was to compare the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel surface layers enriched with the TiC, WC and VC ceramic powders. The surface layers of hot work tool steel remelted with a diode laser beam have be...

  1. Anti-abrasive nanocoatings current and future applications

    CERN Document Server

    2015-01-01

    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  2. Abrasion of ultrafine WC-Co by fine abrasive particles

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Abrasive wear of a series of WC-(5%-14%, mass fiaction)Co hardmetals was investigated employing coarse and fine SiC abrasive under two-body dry abrasion conditions with pin-on-disc and edge-on-disc test arrangements. Unexpectedly, it is found that submicron grades demonstrate substantially higher wear rates comparing with the coarse grades if fine abrasive is utilized in pin-on-disc tests. Such a behavior is attributed to changes in a ratio of abrasive size to size of hard phase as finer abrasive is used.The edge-on-disc test demonstrates that edge wear may be described in two stages with the highest wear rates at the beginning stage.This behavior is associated with a transition of wear mechanisms as edge is wider due to wear. Compared with the ultrafine grades of the same Co content, the coarse grades demonstrate higher wear rates at the beginning, but lower wear rates at the final stage. Wear rates and mechanisms observed at final stage correlate well to the results observed for pin-on-disc tests employing fine abrasive.

  3. Wear Resistance of Piston Sleeve Made of Layered Material Structure: MMC A356R, Anti-Abrasion Layer and FGM Interface

    Directory of Open Access Journals (Sweden)

    Hernik Szymon

    2016-09-01

    Full Text Available The aim of this paper is the numerical analysis of the one of main part of car engine – piston sleeve. The first example is for piston sleeve made of metal matrix composite (MMC A356R. The second improved material structure is layered. Both of them are comparison to the classical structure of piston sleeve made of Cr-Ni stainless steel. The layered material structure contains the anti-abrasion layer at the inner surface of piston sleeve, where the contact and friction is highest, FGM (functionally graded material interface and the layer of virgin material on the outer surface made of A356R. The complex thermo-elastic model with Archard's condition as a wear law is proposed. The piston sleeve is modelling as a thin walled cylindrical axisymmetric shell. The coupled between the formulation of thermo-elasticity of cylindrical axisymmetric shell and the Archard’s law with functionally changes of local hardness is proposed.

  4. HF粉煤灰混凝土的力学变形及抗冲磨性能试验研究%Experimental Research on HF Fly Ash Concrete Mechanical Deformation and Abrasion Resistance

    Institute of Scientific and Technical Information of China (English)

    张建博; 杜应吉

    2012-01-01

    quantity of increase in HF anti-abrasion agent, its ab- rasion resistance is greatly improved, the compressive strength of concrete is also improved, but the matching water-binder ratio is considered in improving the mixed quantity of HF anti-abrasion agent to increase HF concrete strength, which can result in the utility of HF anti-abrasion agent to play out better to the effect of concrete strength; according to different periods of fly ash contents on the mechanical properties and durability of concrete performance influence law, when HF fly ash concrete's design age is 90d, fly ash content should be 25% less than 30. As water hinder ratio decreases in a certain range, concrete compressive strength, the ulti- mate tensile strain, tensile elastic modulus of axis, tensile strength, compressive elastic modulus of axis, compressive strength, anti -abrasion strengths are improved regularly.

  5. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    OpenAIRE

    Tsan-Ching CHENG; Cheng, An; Huang, Ran; Lin, Wei-Ting

    2014-01-01

    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  6. Abrasive wear and surface roughness of contemporary dental composite resin.

    Science.gov (United States)

    Han, Jian-min; Zhang, Hongyu; Choe, Hyo-Sun; Lin, Hong; Zheng, Gang; Hong, Guang

    2014-01-01

    The purpose of this study was to evaluate the abrasive wear and surface roughness of 20 currently available commercial dental composite resins, including nanofilled, supra-nanofilled, nanohybrid and microhybrid composite resins. The volume loss, maximum vertical loss, surface roughness (R(a)) and surface morphology [Scanning electron microscopy (SEM)] were determined after wear. The inorganic filler content was determined by thermogravimetric analysis. The result showed that the volume loss and vertical loss varied among the materials. The coefficients of determination (R(2)) of wear volume loss and filler content (wt%) was 0.283. SEM micrographs revealed nanofilled composites displayed a relatively uniform wear surfaces with nanoclusters protrusion, while the performance of nanohybrid composites varied. The abrasive wear resistance of contemporary dental composite resins is material-dependent and cannot be deduced from its category, filler loading and composite matrix; The abrasive wear resistance of some flowable composites is comparable to the universal/posterior composite resins.

  7. Conduit Coating Abrasion Testing

    Science.gov (United States)

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  8. Studies on abrasion resistance of the NR/OMMT nanocomposites%天然橡胶/有机蒙脱土纳米复合材料的耐磨耗性能研究

    Institute of Scientific and Technical Information of China (English)

    赵伟; 宋国君; 李培耀; 单春鹏; 亓彬; 孙春鹏; 马培育; 陈林

    2012-01-01

    采用4种不同牌号的有机化蒙脱土(OMMT),利用机械共混法制备出了NR/OMMT纳米复合材料,研究了复合材料的力学性能和耐磨性能,进行了透射电镜(TEM)和扫描电镜(SEM)分析.结果表明复合材料的力学性能和耐磨性都有不同程度的提高.TEM结果表明制备出了分散均匀的剥离型NR/OMMT纳米复合材料,通过纳米复合材料磨耗后的磨耗图纹及SEM表面形貌进行对比分析来探讨OMMT在橡胶中的耐磨机理.%NR/OMMT nanocomposites were prepared by mechanical blending with four different kinds of homemade OMMT,and the mechanical properties and abrasion resisitence were comparatively analyzed as well as the structure of nanocomposite was characterized by TEM and SEM. The results showed that composite mechanical properties and wear resistance are improved to some extent. The completely exfoliated NR/OMMT nanocomposites with uniform dispersion in NR matrix were confirmed by TEM,and nanocomposites by SEM after the wear surface morphology were analyzed to explore OMMT in rubber in the wear mechanism.

  9. An instrument for measuring abrasive water jet diameter

    OpenAIRE

    Junkar, Mihael; Lebar, Andrej; Orbanić, Henri

    2015-01-01

    In order to improve the accuracy of abrasive water jet (AW) machining the precise value of the jet diameter has to be known. Because of an aggressive environment caused by high velocity abrasive grains, the diameter is not easily measured. That is why a measuring device consisting of a load cell and a wear resistant probe was developed. The device measures the force of the jet while it passes over the edge of the probe. If the feed rate of the jet is constant and the time needed for jet to pa...

  10. Chemical Mechanical Polishing of Ge2Sb2Te5 Using Abrasive-Free Solutions of Iron Trichloride

    Institute of Scientific and Technical Information of China (English)

    YAN Wei-Xia; WANG Liang-Yong; ZHANG Ze-Fang; HE Ao-Dong; ZHONG Min; LIU Wei-Li; WU Liang-Cai; SONG Zhi-Tang

    2012-01-01

    Chemical mechanical polishing (CMP) of amorphous Ge2Sb2Te5 (GST) is studied using aqueous solutions of iron trichloride (FeCl3 ) as possible abrasive-free slurries.The polishing performance of abrasive-free solutions is compared with abrasive-containing (3wt%o colloidal silica) slurry in terms of polishing rate and surface quality.The experimental results indicate that the abrasive-free solutions have a higher polishing rate and better surface quality.In order to further investigate the polishing mechanism,post-CMP GST films using the abrasive-free solutions and abrasive-containing slurry are characterized by x-ray photoelectron spectroscopy. Finally,it is verified that the abrasive-free solutions have no influence on the electrical property of the post-CMP GST films through the resistivity test.

  11. Abrasive wear property of laser melting/deposited Ti2Ni/TiNi intermetallic alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A wear resistant intermetallic alloy consisting of TiNi primary dendrites and Ti2Ni matrix was fabricated by the laser melting deposition manufacturing process. Wear resistance of Ti2Ni/TiNi alloy was evaluated on an abrasive wear tester at room temperature under the different loads. The results show that the intermetallic alloy suffers more abrasive wear attack under low wear test load of 7, 13 and 25 N than high-chromium cast-iron. However, the intermetallic alloy exhibits better wear resistance under wear test load of 49 N. Abrasive wear of the laser melting deposition Ti2Ni/TiNi alloy is governed by micro-cutting and plowing.Pseudoelasticity of TiNi plays an active role in contributing to abrasive wear resistance.

  12. PROGRESS IN THERMO-ABRASIVE BLASTING SYSTEMS

    OpenAIRE

    I.A. Gorlach

    2012-01-01

    ENGLISH ABSTRACT: Quality of surface preparation of components and structures for further painting and/or coating is important in many fields of engineering. One of the most widely used methods of surface preparation is abrasive blasting. In the last few years, a new method for surface preparation has evolved, namely thermo-abrasive blasting. This technique utilises a high enthalpy thermal jet, generated by the thermo-abrasive blasting gun, to propel abrasive particles. Thermo-abrasi...

  13. 30 CFR 72.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and...

  14. Study on the microstructural mechanism to improve the abrasion resistance of concrete by adding silica fume%硅粉增强混凝土抗冲磨性能的微观机理

    Institute of Scientific and Technical Information of China (English)

    王磊; 何真; 杨华全; 蔡新华

    2013-01-01

      采用Fourier红外光谱(FTIR)和29Si固体核磁共振谱(29Si NMR)结合去卷积技术研究了硅粉增强混凝土抗冲磨性能的微观机理.结果表明硅粉具有较高的水化活性,硅粉掺量为10%的水泥体系水化3d时,大约有41%的硅粉参与反应,水化120d时大约有96%的硅粉参与反应.此外,硅粉的火山灰反应改变了C-S-H结构中Qn的分布和C-S-H的聚合度,在这个过程中,硅粉结构中的Si-O-Si共价键在碱性环境中断裂后形成的水化硅酸根单体与C-S-H二聚体以及Ca2+、OH-结合,形成高聚C-S-H.在分子尺度(几个纳米),硅粉优化了C-S-H结构,使得C-S-H结构有序性增强,在微米尺度,硅粉的火山灰反应使得C-S-H堆积结构更加密实,胶凝性更强,从而改善了混凝土中浆体的性质.这样就从C-S-H层面解释了硅粉改善混凝土强度以及抗冲磨性能的机理.%The mechanism to improve the abrasion resistance of concrete by adding silica fume was studied by Fourier transform infrared spectroscopy,high resolution 29Si MAS NMR with deconvolution technique,re⁃spectively. The results of FTIR and 29Si MAS NMR indicated that SF possesses a high pozzolanic reactivity. About 41% of SF at 3d and about 96% at 120d have reacted in a paste containing 10% SF (by weight of cement replacement). After the covalent bonds of Si-O-Si in SF were broken, monomers formed, which can connect C-S-H dimers to form highly polymerized C-S-H, and increased the average chain length (ACL) of aluminosilicate. At the molecule scale, the incorporation of SF made the C-S-H more long-range order and better organized, at the colloidal-scale, the C-S-H particles bond denser and the quality of pastes was improved, both of which may explain from the point of C-S-H why the compressive strength of hardened cement paste and abrasion resistance of concrete was improved.

  15. Preparation and Abrasion Performance Study of High-Temperature and Wear-Resisting Metal Substrate Compound Coatings%金属基体高温耐磨复合涂层的制备与磨损性能研究

    Institute of Scientific and Technical Information of China (English)

    程银健; 陈九磅; 王平; 桂老虎

    2011-01-01

    The heating surface wear of boiler metal wall is a difficult problem troubling power plant safe operation. By using modified inorganic silicon sol as bond, wearability excellent SiC, Al2O3 particles as the basic aggregate assisted by a few Cr2 O3 grain, adding a small amount of bentonite and inorganic fibers for reinforced materials, the adhesion between coatings and substrate are improved. The experimental coatings were obtained after curing at 500 ℃. In regerd to blunt angle of 15°, 25°, 45°, 35°, 60°, respectively, the corrosion-proof and wear resislance of the coatings are studied. Experiments have found: the abrasion resistance of SiC - Al2 O3 composite coatings with different particle sizes behave wear-resistance better than that with singre particle size. When the mass fraction of coarse SiC is 45%, the wear resistance is the bests In the erosion angle 45°, the coatings wear are the most.%锅炉受热面金属管壁的磨损问题是困扰电厂安全运行的一大难题.实验采用改性无机粘结剂,以耐磨性优良的SiC、Al2O3颗粒为基本骨料,辅以少量Cr2O3颗粒,再添加少量的膨润土和无机纤维为增强材料,提高涂层和基体间的结合力.在500℃下固化后得到实验涂层.分别在冲蚀角15°、25°、35°、45°、60°下研究了涂层耐冲蚀磨损特性.实验发现:不同粒径的SiC-Al2O3复合涂层结合紧密,比单一组分涂层耐磨性好.当粗SiC的质量分数为45%时,涂层耐磨损性能最好;在冲蚀角为45°时,涂层的磨损量最大.

  16. On the Mixing Proportion Design of C85 Abrasion-resistant Concrete%C85抗冲耐磨混凝土配合比设计与研究

    Institute of Scientific and Technical Information of China (English)

    严兵; 张铮

    2015-01-01

    通过粉煤灰掺量及水胶比对比试验,确定了C85抗冲耐磨混凝土中粉煤灰的掺量及合适的水胶比。采用正交试验法综合研究8个因素(水胶比、砂率、用水量、粗骨料品质、粉煤灰掺量、硅粉掺量、减水剂种类和缓凝剂掺量)对混凝土抗压强度影响的主次关系。结果表明:粉煤灰掺量采用12%,水胶比采用0.25;8个因素中,水胶比、粗骨料品质以及硅粉掺量是影响混凝土强度的重要因素。%Comparison studies are carried out on the C85 abrasion-resistant concrete to determine the optimal mixing content of fly ash and the water-cement ratio.Eight factors that could affect the compressive strength of the concrete, in-cluding the water-cement ratio, sand ratio, water content, the quality of coarse aggregate, mixing contents of fly ash and silica powder, type of the superplasticizer, and the content of retarder, are studied with orthogonal experiment method. Results show that the optimal mixing content of fly ash is 12%and the optimal water-cement ratio is 0.25.Among the eight factors, the water-cement ratio, the quality of coarse aggregate and the mixing content of silica powder are more in-fluential on the strength of the concrete.

  17. Optimization MRR Of Stainless Steel 403 In Abrasive Water Jet Machining UsingAnova And Taguchi Method

    Directory of Open Access Journals (Sweden)

    Ramprasad,

    2015-05-01

    Full Text Available Stainlesssteel 403 is high-alloysteelwith good corrosion resistance and it’svery hard material. Abrasive water jet is an effective method for machining, cutting and drilling of stainlesssteel 403. In thispaperweoptimize the metalremoval rate of stainlesssteel 403 in abrasive water jet machining. The MRRisoptimize by usingthreeparameters water pressure, abrasive flow rate and stand-off distance and L9 orthogonal array of Taguchimethod use to analyse the result. 9 experimentalrunsbased on L9 orthogonal array of Taguchimethod.

  18. Standard test method for conducting wet sand/rubber wheel abrasion tests

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  19. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Energy Technology Data Exchange (ETDEWEB)

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  20. Efecto del conteo de nódulos en la resistencia al desgaste por abrasión de los hierros dúctiles austemperados. // Effect of nodules count in the waste by abrasion resistance for ductile austempering irons.

    Directory of Open Access Journals (Sweden)

    C. J. Diez Cicero

    2004-05-01

    Full Text Available Entre los materiales metálicos de mayor demanda, la producción de hierro con grafito nodular, ocupa en la actualidad unode los lugares más importantes entre los hierros fundidos de alta resistencia, y con la introducción del tratamiento térmicode austemperado aplicado a estas fundiciones, se da lugar a una nueva familia de materiales, caracterizados por su altaresistencia mecánica y elevada tenacidad, que mantienen la economía y facilidad de producción de las fundicionesnodulares.Este trabajo, hace una valoración del comportamiento de hierros nodulares, con diferentes conteos de nódulos, a los que lesfue aplicado el tratamiento de austemperado y posteriormente se les sometió a ensayos de desgaste abrasivo.Con los resultados obtenidos se hace un análisis de la influencia del conteo de nódulos en dichas propiedades, así comotambién de la interrelación del conteo de nódulos con las variables de tratamiento térmico utilizadas en las muestrasensayadas.Palabras claves: Hierro nodular, conteo de nódulos, austemperado.____________________________________________________________________________Abstract.Between the metallic materials of greater demand, the iron production with nódular graphite occupies at the present time,one of the most important places between fused irons of high resistance, and with the introduction of the austempering heattreatment, applied to these meltings, brings a new family of materials, characterized by its high mechanical resistance andelevated tenacity, that maintain the economy and facility of production of the nodular smeltings.This work makes a valuation of the nodular irons behaviors, with different counts from nodules, to which the austemperingtreatment was applied, and later they were put under tests of abrasive wearing.Of the obtained results, takes control of the influence the nodules count in these properties, as well as, of the interrelation ofthe nodules count, with the used variables of heat

  1. Hydro-abrasive erosion: Problems and solutions

    Science.gov (United States)

    Winkler, K.

    2014-03-01

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects.

  2. Effect of SiO2 on the Abrasion Resistance of E-coatings on Magnesium Alloy%SiO2对镁合金阴极电泳涂层耐磨性的影响

    Institute of Scientific and Technical Information of China (English)

    朱阮利; 张津; 高帅; 倪娜

    2015-01-01

    ABSTRACT:Objective To improve the abrasion resistance of organic coating on magnesium alloys. Methods In this paper, SiO2 powders were modified with KH450 silane and dispersed in electrophoretic paint. The surface of magnesium alloys was modified by KH460 silane,and then composite cathode electrophoresis coatings were prepared on it. The pencil hardness test, friction and wear test, circle adhesion method,NMP ( n methyl pyrrolidone) test and Machu test were taken to value the hardness, wear resistance, adhesion, anti-swelling properties of NMP and corrosion resistance of electrophoresis cathode coatings, respectively. Their morphol-ogies were studied by SEM and optical microscopy ( OM) . Results The pencil hardness of the coating,which was prepared on the magnesium alloy modified with KH460, was improved from 4H to 5H by adding SiO2 powders and the corrosion resistance was also increased. And their adhesion and anti-swelling properties of NMP were still kept at 1 class and >120 h respectively. The original coating and the coating containing Nano SiO2 powder, both prepared on the magnesium alloy modified with KH460, had good wear resistance, and their ratios of wear scar depth and coating thickness were 0. 47 and 0. 475 respectively, their friction coefficients were lower than 0. 4. The coating prepared directly on magnesium alloy and the coating containing Micron SiO2 powder prepared on the magnesium alloy modified with KH460 had poor wear resistance, and their ratios of wear scar depth and coating thickness were 0. 665 and 0. 673 respectively, friction coefficients of them were higher than 0. 7. The mainly wear failure mechanism of the four coatings was fatigue failure. Conclusion The addition of SiO2 powder can improve the corrosion resistance and pencil hardness of coatings effectively, and did not decrease adhesion and anti-swelling properties of NMP. The pretreatment of magnesium alloy with silane and the addition of Nano SiO2 in the electrophoretic paint can

  3. Progress in abrasive and grinding technology

    CERN Document Server

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  4. Abrasion of flat rotating shapes

    OpenAIRE

    Roth, A.E.; Marques, C. M.; Durian, D. J.

    2010-01-01

    We report on the erosion of flat linoleum "pebbles" under steady rotation in a slurry of abrasive grit. To quantify shape as a function of time, we develop a general method in which the pebble is photographed from multiple angles with respect to the grid of pixels in a digital camera. This reduces digitization noise, and allows the local curvature of the contour to be computed with a controllable degree of uncertainty. Several shape descriptors are then employed to follow the evolution of dif...

  5. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    Institute of Scientific and Technical Information of China (English)

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  6. Brushing abrasion of luting cements under neutral and acidic conditions.

    Science.gov (United States)

    Buchalla, W; Attin, T; Hellwig, E

    2000-01-01

    Four resin based materials (Compolute Aplicap, ESPE; Variolink Ultra, Vivadent; C&B Metabond, Parkell and Panavia 21, Kuraray), two carboxylate cements (Poly-F Plus, Dentsply DeTrey and Durelon Maxicap, ESPE), two glass-ionomer cements (Fuji I, GC and Ketac-Cem Aplicap, ESPE), one resin-modified glass ionomer cement (Vitremer, 3M) one polyacid-modified resin composite (Dyract Cem, Dentsply DeTrey) and one zinc phosphate cement (Harvard, Richter & Hoffmann) were investigated according to their brushing resistance after storage in neutral and acidic buffer solutions. For this purpose 24 cylindrical acrylic molds were each filled with the materials. After hardening, the samples were stored for seven days in 100% relative humidity and at 37 degrees C. Subsequently, they were ground flat and polished. Then each specimen was covered with an adhesive tape leaving a 4 mm wide window on the cement surface. Twelve samples of each material were stored for 24 hours in a buffer solution with a pH of 6.8. The remaining 12 samples were placed in a buffer with a pH of 3.0. All specimens were then subjected to a three media brushing abrasion (2,000 strokes) in an automatic brushing machine. Storage and brushing were performed three times. After 6,000 brushing strokes per specimen, the tape was removed. Brushing abrasion was measured with a computerized laser profilometer and statistically analyzed with ANOVA and Tukey's Standardized Range Test (p < or = 0.05). The highest brushing abrasion was found for the two carboxylate cements. The lowest brushing abrasion was found for one resin based material, Compolute Aplicap. With the exception of three resin-based materials, a lower pH led to a higher brushing abrasion.

  7. 30 CFR 58.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 58.610 Section...

  8. Ultrasonic Abrasive Removal Of EDM Recast

    Science.gov (United States)

    Mandel, Johnny L.; Jacobson, Marlowe S.

    1990-01-01

    Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

  9. Two-body, dry abrasive wear of Fe/Cr/C experimental alloys - relationship between microstructure and mechanical properties

    International Nuclear Information System (INIS)

    A systematic study of abrasive wear resistance of Fe/Cr/Mn based alloys has been carried out using a two body pin-on-disc wear machine. Abrasives used were silicon carbide, alumina and quartz. The objective of this study was to evaluate the abrasive wear resistance and to investigate the relationships between microstructure, mechanical properties, and abrasive wear resistance for these experimental alloys. Several commercial alloys were also tested to provide a basis for comparison. The goal of this study was to develop information so as to improve wear resistance of these experimental alloys by means of thermal treatments. Grain-refinement by double heat treatment was carried out in this research

  10. Corneal abrasions associated with pepper spray exposure.

    Science.gov (United States)

    Brown, L; Takeuchi, D; Challoner, K

    2000-05-01

    Pepper spray containing oleoresin capsicum is used by law enforcement and the public as a form of nonlethal deterrent. Stimulated by the identification of a case of a corneal abrasion associated with pepper spray exposure, a descriptive retrospective review of a physician-maintained log of patients presenting to a jail ward emergency area over a 3-year period was performed. The objective was to give some quantification to the frequency with which an emergency physician could expect to see corneal abrasions associated with pepper spray exposure. Of 100 cases of pepper spray exposure identified, seven patients had sustained corneal abrasions. We conclude that corneal abrasions are not rare events when patients are exposed to pepper spray and that fluorescein staining and slit lamp or Wood's lamp examination should be performed on all exposed patients in whom corneal abrasions cannot be excluded on clinical grounds. PMID:10830682

  11. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    Directory of Open Access Journals (Sweden)

    Delia BAHRIM

    2016-03-01

    Full Text Available Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of dental abrasion, are available.Considering the advance of the adhesive techniques, the conservative treatment of dental abrasion is more indicated than the conventional method.Consequently, a 3-stage protocol of coronary reconstruction is recommended in cases of erosion with undersizing of the lower segment. The immediate aesthetic results are satisfacatory for the patient, as well as the functional ones, not requiring longer accomodation times. The reconstructions are resistant, due to the progress recorded by the adhesive techniques and composite resins (nano-hybrids, nano-composites.

  12. Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

    Directory of Open Access Journals (Sweden)

    Hemanth Rajashekaraiah

    2014-01-01

    Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

  13. Abrasive wear characteristics and mechanisms of Al2O3/PA1010 composite coatings

    Institute of Scientific and Technical Information of China (English)

    JIA Xian; LING Xiaomei

    2004-01-01

    The abrasive wear characteristics of Al2O3/PA1010 composite coatings on the surface of quenched and low-temperature temper steel 45 were tested on the mmplate abrasive wear testing machine and the same uncoated steel 45 was used as a reference material. Experimental results showed that the abrasive wear resistance of Al2O3//PAl010 composite coatings has a good linear relationship with the volume fraction of Al2O3 particles in Al2O3/PAl010 composite coatings, and the linear correlative coefficient is 0.979. Under the experimental conditions, the size of Al2O3 particles (40.5-161.0 μm) has little influence on the abrasive wear resistance of Al2O3/PA l010 composite coatings. By treating the surface of Al2O3 particles with a suitable bonding agent, the distribution of Al2O3 particles in matrix PAl010 is more homogeneous and the bonding state between Al2O3 particles and matrix PAl010 is better. Therefore, the ml2O3 particles in Al2O3/PA1010 composite coatings make the Al2O3/PAl010 composite coatings have better abrasive wear resistance than PA1010 coatings. The wear resistance of Al2O3/PA 1010 composite coatings is about 45% compared with that of steel 45.

  14. Life cycle and sustainability of abrasive tools

    CERN Document Server

    Linke, Barbara

    2016-01-01

    This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

  15. Microstructure and abrasion wear behavior of Ni-based laser cladding alloy layer at high temperature

    Institute of Scientific and Technical Information of China (English)

    LIU Yong; LIU Su-qin; WANG Shun-xing

    2005-01-01

    Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.

  16. Optimization of tribological parameters in abrasive wear mode of carbon-epoxy hybrid composites

    International Nuclear Information System (INIS)

    Highlights: • Optimization of factors affecting abrasive wear of hybrid composite. • Experimental studies integrated with Taguchi based grey analysis and ANOVA. • Abrasive wear resistance improved with the addition of filler. • Wear rate depends on filler loading, grit of abrasive paper and type of filler. - Abstract: Abrasive wear performance of fabric reinforced composites filled with functional fillers is influenced by the properties of the constituents. This work is focused on identifying the factors such as filler type, filler loading, grit size of SiC paper, normal applied load and sliding distance on two-body abrasive wear behaviour of the hybrid composites. Abrasive wear tests were carried on carbon fabric reinforced epoxy composite (C-E) filled with filler alumina (Al2O3) and molybdenum disulphide (MoS2) separately in different proportions, using pin-on-disc apparatus. The experiments were planned according to Taguchi L18 orthogonal array by considering five factors, one at two levels and the remaining at three levels, affecting the abrasion process. Grey relational analysis (GRA) was employed to optimize the tribological parameters having multiple-response. Analysis of variance (ANOVA) was employed to determine the significance of factors influencing wear. Also, the comparative specific wear rates of all the composites under dry sliding and two-body abrasive wear were discussed. The analysis showed that the filler loading, grit size and filler type are the most significant factors in controlling the specific wear rate of the C-E composite. Optimal combination of the process parameters for multi performance characteristics of the composite under study is the set with filler type as MoS2, filler loading of 10 wt.%, grit size 320, load of 15 N and sliding distance of 30 m. Further, the optimal parameter setting for minimum specific wear rate, coefficient of friction and maximum hardness were corroborated with the help of scanning electron micrographs

  17. Abrasive Wear of Digger Tooth Steel

    Directory of Open Access Journals (Sweden)

    Hussein Sarhan sarhan, Nofal Al-Araji, Rateb Issa , Mohammad Alia

    2011-08-01

    Full Text Available The influence of silicon carbide SiC abrasive particles of 20, 30, 40, 50 and60μm size on carburized digger tooth steel was studied. Four types of steel, withdifferent hardness, were tested at two constant linear sliding speeds and undervarious loads of 10, 20, 30, 40 and 50N. Tests were carried out for sliding time of0.5, 1.0, 1.5, 2.0 and 2.5min. Experimental results showed that there wasconsistent reduction in abrasive wear as the hardness of the materials wasincreased. It was found that wear increased with the increase of applied load,linear sliding speed and sliding time. Also, it was noticed that the wear increasedwith increase in abrasive particle size, and the most effective size was 40 μm.SEM observations of the worm surface showed that the cutting and ploughingwere the dominant abrasive wear mechanisms.

  18. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Science.gov (United States)

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    2014-08-01

    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  19. Performance of recycling abrasives in rock cutting by abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Gokhan Aydin

    2015-01-01

    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  20. Abrasive water jet: a complementary tool

    OpenAIRE

    Duarte, J. P.; Peças, P.; E NUNES; H. Gouveia

    1998-01-01

    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial ...

  1. Third abrasive wear mode: is it possible?

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2014-04-01

    Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

  2. WC-Co and Cr3C2-NiCr Coatings in Low- and High-Stress Abrasive Conditions

    Science.gov (United States)

    Kašparová, Michaela; Zahálka, František; Houdková, Šárka

    2011-03-01

    The article deals with the evaluation of abrasive wear resistance and adhesive strength of thermally sprayed coatings. The main attention was paid to differences between low- and high-stress abrasive conditions of the measuring. Conclusions include the evaluation of specific properties of the WC-Co and the Cr3C2-NiCr High Velocity Oxygen Fuel coatings and the evaluation of the changes in the behavior of the abrasive media. Mainly, the relationship between the low- and high-stress abrasion conditions and the wear mechanism in the tested materials was described. For the wear test, the abrasive media of Al2O3 and SiO2 sands were chosen. During wear tests, the volume loss of the tested materials and the surface roughness of the wear tracks were measured. The wear tracks on the tested materials and abrasive sands' morphologies were observed using Scanning Electron Microscopy. It was found that high-stress abrasive conditions change the coatings' behavior very significantly, particularly that of the Cr3C2-NiCr coating. Adhesive-cohesive properties of the coatings and relationships among individual structure particles were evaluated using tensile testing. It was found that the weak bond strength among the individual splats, structure particles, and phases plays a role in the poor wear resistance of the coatings.

  3. Characteristics and mechanism of abrasive wear for thermoplastic polymers

    Institute of Scientific and Technical Information of China (English)

    Xian Jia; Xiaomei Ling

    2003-01-01

    Abrasive wear characteristics of polyethylene, polystyrene, polymethylmethacrylate, nylon 1010 and polyvinyl chloride were investigated. The volume relative wear resistance coefficients of these thermoplastic polymers are 18%-35 % (hardened and low temperature tempered steel 45 was used as a comparing material), and have a linear correlation with square roots of their cohesive energy densities. The coefficients of linear correlation is 0.949. Wear morphologies were observed by scanning electron microscope (SEM). Main wear mechanism of the thermoplastic polymers includes brittle breaking for the hard and brittle polymers & plowing and fatiguing for the soft and tough ones.

  4. Abrasive Blasting Unit (ABU) - 16270

    International Nuclear Information System (INIS)

    NUKEM Technologies was contracted to supply a dry, automated drum belt (tumbling) Abrasive Blasting Unit (ABU) to the Joint Research Centre of the European Commission in Ispra, Italy. The ABU was installed in the centralised radioactive waste management area of the JRC-Ispra site in Italy. The unit is to be employed for the decontamination to clearance levels of slightly contaminated metal components and, where practical, concrete or heavy concrete (density ∼3200 kg/m3) blocks arising from the dismantling of nuclear facilities. The presentation is based on the successful construction and installation of the ABU at the JRC Ispra site. Among the several possibilities of adapting conventional abrasive units to nuclear applications, an automatic tumbling machine was preferred, due to the larger output and (mainly) for the ease of operation, with minimum direct handling of contaminated material by operators, thus satisfying the ALARA principle. Consideration was also given to Belgoprocess' successful experience with a predecessor, similar unit. After adequate size reduction batches of up to about 800 kg of material to be decontaminated are automatically introduced into the blasting chamber. Pieces between 100 mm and 800 mm long, between 100 mm and 500 mm wide and between 5 mm and 300 mm high can be effectively treated in the unit, the maximum weight of a single piece being limited to 100 kg. Short lengths of pipe may be included; the final dimensions of pipe to be decontaminated will be established during the nuclear commissioning tests. Other components with hard-to-reach surfaces may also be included. The content of the chamber is tumbled by two bladed drums, while sharp steel grit is sprayed onto the contaminated components, thus removing the surface layer including any contamination. From experience, 30 minutes of treatment is sufficient to remove contamination to levels below expected clearance levels for most materials. The decontaminated components are removed

  5. Sliding and Abrasive Wear Behavior of WC-CoCr Coatings with Different Carbide Sizes

    Science.gov (United States)

    Thakur, Lalit; Arora, Navneet

    2013-02-01

    This study examines the sliding and abrasive wear behaviors of high-velocity oxy-fuel (HVOF)-sprayed WC-CoCr coatings with different WC grain sizes. The HVOF coating deposition was assisted by in-flight particle temperature and velocity measurement system. The powder feedstocks and their corresponding coatings were characterized by means of XRD and Field Emission Scanning Electron Microscope analysis. Hardness, porosity, and indentation fracture toughness of these coatings were calculated and compared with each other. Sliding wear resistance of these coatings was calculated using pin-on-disk tribometer (ASTM G99-90). The two-body abrasion was quantified by sliding the samples over silicon carbide (SiC) abrasive paper bonded to a rotating flat disk of auto-polisher. The mechanism of materials' removal in both the sliding and abrasive wears was studied and discussed on microstructural investigations. It was observed that fine grain WC-CoCr cermet coating exhibits higher sliding and abrasive wear resistances as compared with conventional cermet coating.

  6. Effect of carbonitride precipitates on the abrasive wear behaviour of hardfacing alloy

    Science.gov (United States)

    Yang, Ke; Yu, Shengfu; Li, Yingbin; Li, Chenglin

    2008-06-01

    Hardfacing alloy of martensitic stainless steel expect higher abradability to be achieved through the addition of nitrogen being provided by the fine scale precipitation of complex carbonitride particles. Niobium and titanium as the most effective carbonitride alloying elements were added in the Fe-Cr13-Mn-N hardfacing alloy to get carbonitride precipitates. Carbonitride was systematically studied by optical microscopy, scanning electronic microscopy and energy spectrum analysis. Abrasive wear resistance of hardfacing alloy in as-welded and heat-treated conditions was tested by using the belt abrasion test apparatus where the samples slide against the abrasive belt. It is found that carbonitride particles in the hardfacing alloy are complex of Cr, Ti and Nb distributing on the grain boundary or matrix of the hardfacing alloy with different number and size in as-welded and heat-treated conditions. A large number of carbonitrides can be precipitated with very fine size (nanoscale) after heat treatment. As a result, the homogeneous distribution of very fine carbonitride particles can significantly improve the grain-abrasion wear-resisting property of the hardfacing alloy, and the mass loss is plastic deformation with minimum depth of grooving by abrasive particles and fine delamination.

  7. Comparison between PEEK and Ti6Al4V concerning micro-scale abrasion wear on dental applications.

    Science.gov (United States)

    Sampaio, M; Buciumeanu, M; Henriques, B; Silva, F S; Souza, J C M; Gomes, J R

    2016-07-01

    In the oral cavity, abrasive wear is predictable at exposed tooth or restorative surfaces, during mastication and tooth brushing. Also, wear can occur at contacting surfaces between the Ti-based prosthetic structures and implants in presence of abrasive compounds from food or toothpaste. Thus, the aim of this work was to compare the abrasive wear resistance of PEEK and Ti6Al4V on three-body abrasion related to different hydrated silica content and loads. Surfaces of Ti6Al4V or PEEK cylinders (8mm diameter and 4mm height) were wet ground on SiC papers and then polished with 1µm diamond paste. After that, surfaces were ultrasonically cleaned in propyl alcohol for 15min and then in distilled water for 10min. Micro-scale abrasion tests were performed at 60rpm and on different normal loads (0.4, 0.8 or 1.2N) after 600 ball revolutions using suspensions with different weight contents of hydrated silica. After abrasive tests, wear scars on flat samples were measured to quantify the wear volume and characterized by scanning electron microscope (SEM) to identify the dominant wear mechanisms. Results showed a higher volume loss rate on PEEK than that recorded on Ti6Al4V,, when subjected to three-body abrasion tests involving hydrated silica suspensions. An increase in volume loss was noted on both tested materials when the abrasive content or load was increased. PEEK was characterized by less wear resistance than that on Ti6Al4V after micro-scale abrasion wear in contact with hydrated silica particles, as commonly found in toothpastes. PMID:26849309

  8. PAGMan - propelled abrasive grit to manage weeds in soybean and corn

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean and corn production in organic systems or in systems in which weeds developed resistance to multiple herbicides. Here we report on two developments: (i) the safety to soybean seedlings of using air-propelled abrasive grit (PAG) for managing...

  9. Abrasive wear behavior of heat-treated ABC-silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiao Feng; Lee, Gun Y.; Chen, Da; Ritchie, Robert O.; De Jonghe, Lutgard C.

    2002-06-17

    Hot-pressed silicon carbide, containing aluminum, boron, and carbon additives (ABC-SiC), was subjected to three-body and two-body wear testing using diamond abrasives over a range of sizes. In general, the wear resistance of ABC-SiC, with suitable heat treatment, was superior to that of commercial SiC.

  10. Abrasive Wear Behavior of High Chromium Cast Iron and Hadfield Steel-- A Comparison

    Institute of Scientific and Technical Information of China (English)

    Mehdi Mazar Atabaki; Sajjad Jafari; Hassan Abdollah-pour

    2012-01-01

    Wear properties of two different crushers used for grinding raw materials of cement industry are compared using pin-on-disk wear test.The wear test was carried out with different loads on a pin.Abrasive wear behavior of two alloys was evaluated by comparing mass loss,wear resistance,microhardness and friction coefficient.The microstructure of the specimens was detected using optical microscope.The results showed that abrasive wear of high chromium cast iron is lower than that of Hadfield steel.Due to the presence of M7C3 carbides on the high chromium cast iron matrix,impact crushers exhibited higher friction coefficient

  11. Abrasive wear response of aluminium alloy-sillimanite particle reinforced composite under low stress condition

    Energy Technology Data Exchange (ETDEWEB)

    Singh, M. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India)]. E-mail: mulayam_singh@hotmail.com; Mondal, D.P. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India); Das, S. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India)

    2006-03-15

    The abrasive wear behaviour of aluminium alloy-sillimanite particle reinforced composite under low stress condition has been reported and the results have been compared with the corresponding matrix alloy which was produced and cast under similar conditions. The study showed that wear resistance (inverse of wear rate) of the composite was higher than the matrix alloy. The wear rate decreased with sliding distance and increased with applied load irrespective of materials. The worn surfaces and subsurfaces of the tested samples were examined in the scanning electron microscope in order to understand the material removal mechanism during low stress abrasive wear process.

  12. An investigation into magnetic electrolytic abrasive turning

    International Nuclear Information System (INIS)

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced

  13. An investigation into magnetic electrolytic abrasive turning

    Science.gov (United States)

    Mahdy, M. A. M.; Ismaeial, A. L.; Aly, F. F.

    2013-07-01

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced.

  14. Basics of cutting and abrasive processes

    CERN Document Server

    Toenshoff, Hans Kurt

    2013-01-01

    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  15. Universal scaling relations for pebble abrasion

    Science.gov (United States)

    Litwin, K. L.; Jerolmack, D. J.

    2012-12-01

    The process of abrasion of gravel in bed load transport results from particle-to-particle collisions, where the energy involved is sufficient to cause chipping and spallation but not fragmentation of parent grains. The removed rock material is not infinitesimal; daughter products as large as coarse sand can be produced. Although previous work has shown that lithology, grain shape, and energy of collision are contributing factors that control abrasion rates of river-bed material, little is known regarding the relationship between these factors and diminution rates. Here we explicitly isolate and investigate how these three factors influence rates of abrasion and the size distribution of daughter products, with laboratory experiments. The apparatus is a double pendulum (Newton's cradle) that produces well-controlled binary collisions. A high-speed camera precisely measures collision energy, while mass of parent rocks. and the size and shape distributions of daughter products, are measured periodically. We examined abrasion of initially square-cut 'rocks' as they underwent successive collisions in the binary collision apparatus. We have examined mass loss rate for varied lithologies, and observe a similar power-law relationship between impact energy and mass abraded. When normalized by sensible material properties, mass loss curves for all materials collapse onto a single curve, suggesting that the underlying mechanics of abrasion for different materials are the same. The relationship does not display the linear trend expected from pure energetics, and we suggest that this is a shape effect as protruding - and hence easily eroded - corners are worn away. Analysis of daughter-product particle size distributions for different lithology fragments - including natural rocks and also bricks - show the same functional form. Surprisingly, it is the power-law relation expected for brittle materials undergoing fragmentation. This suggests that brittle fracture theory also

  16. Abrasive wear: The efects of fibres size on oil palm empty fruit bunch polyester composite

    Science.gov (United States)

    Kasolang, S.; Kalam, A.; Ahmad, M. A.; Rahman, N. A.; Suhadah, W. N.

    2012-06-01

    This paper presents an experimental investigation carried out to determine the effect of palm oil empty fruit bunch (OPEFB) fibre size in dry sliding testing of polyester composite. These composite samples were produced by mixing raw OPEFB fibre with resin. The samples were prepared at different sizes of fibre (100, 125, 180 and 250μm). Abrasion Resistance Tester (TR-600) was used to carried out abrasive wear tests in dry sliding conditions. These tests were performed at room temperature for two different loads (10 and 30N) and at a constant sliding velocity of 1.4m/s. The specific wear rates of OPEFB polyester composites were obtained. The morphology of composite surface before and after tests was also examined using 3D microscope imaging. Preliminary work on thermal distribution at the abrasive wheel point was also conducted for selected samples.

  17. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    Institute of Scientific and Technical Information of China (English)

    S. Poulat; H. Sun & D.G. Teer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  18. Effect of filler type on 3-body abrasion of dental composite

    OpenAIRE

    Yasini E.; Ataei M; Amini M

    2005-01-01

    Statement of Problem: The relatively poor wear resistance of dental composite in stress bearing posterior situations has restricted wider clinical application of this restorative material. Purpose: The aim of this study was to evaluate the three body abrasive wear of a dental composite based on a new filler (leucite: KAl Si2O6) and to compare it with the wear resistance of a composite based on commonly used Aluminium – Barium Silicate filler. Materials and Methods: This research was an interv...

  19. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    OpenAIRE

    Florence Pascaretti-Grizon; Guillaume Mabilleau; Daniel Chappard

    2013-01-01

    OBJECTIVES: The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders) and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI). MATERIAL AND METHODS: Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscop...

  20. Concrete ice abrasion rig and wear measurements

    NARCIS (Netherlands)

    Shamsutdinova, G.; Rike, P.B.; Hendriks, M.A.N.; Jacobsen, S.

    2015-01-01

    The wear of concrete material due to ice movement is a challenge for offshore and coastal structures. Concrete surfaces exposed to moving ice are subjected to wear at various rates depending on concrete and ice properties. At NTNU, Department of Structural Engineering, concrete ice abrasion phenomen

  1. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  2. Abrasive Wear Map of Polymer Tapes in Sand Dust Environment

    Institute of Scientific and Technical Information of China (English)

    WU Tong-hai; DIAO Dong-feng

    2006-01-01

    To make clear the wear conditions of ATM (Automatic Teller Machine) tribosystem when servicing in Chinese sand dust environment, abrasive wear of two kinds of polymer tapes specified for ATM, PI (Polyimide) and PEN (Polyethylene-2, 6-naphthalenedicarboxylate), was investigated in simulated sand dust environment with ATM tape-scraper tribosystem under various conditions of loads and sliding distances. The surface profiles of worn tape were measured with a surface profiler in order to calculating the wear cross-section areas and the wear volumes. The specific wear rates of polymer tapes were calculated under load conditions of 0.6, 1 and 1.5 N, and wear mechanisms were investigated with optical topography photos. As main results, the specific wear rates show stage variations in the wear process and the wear resistance of polymer tape shows good relationship with the mechanical deformation factors. In consideration of the service life, four wear models are generalized according to the magnitude of specific wear rates,which include no wear, mild wear, normal wear and severe wear model and the corresponding wear mechanisms for the four wear models are discussed with typical worn topographies. Based on the wear models and corresponding wear mechanisms, the abrasive wear maps of two polymer tapes servicing in sand dust environments are concluded for its industrial applications.

  3. Shrinkage, abrasion, erosion and sorption of clay plasters

    Directory of Open Access Journals (Sweden)

    Minke, G.

    2011-09-01

    Full Text Available At the Buildung Research Institute (FEB, Faculty of Architecture, University of Kassel, Germany, in the last years several hundred tests were made to study the characteristics of different loam mortars in respect of their linear shrinkage, absorption of humidity and their resistance against abrasion and erosion. In order to get data about abrasion and erosion new test methods and special apparatusses were developed. The mortars tested, chosen from the market, showed extremely varying test results.

    En el Laboratorio de Construcciones Experimentales (FEB de la Facultad de Arquitectura, Universidad de Kassel, Alemania, fueron testeados cientos de diferentes pruebas de revoque de barro para estudiar su contracción durante el secado, su absorción de humedad y su resistencia contra abrasión, erosión y absorción. Para recibir datos sobre abrasión y erosión, nuevas aparatos y metodos fueron desarrollados. Los resultados de los revoques comprados en el mercado muestran gran diferencias en los valores.

  4. Microstructure and abrasive resistance of ZrO2-MoSi2 coatings deposited by supersonic plasma spraying%超音速等离子喷涂 ZrO2-MoSi2涂层的组织及耐磨性能

    Institute of Scientific and Technical Information of China (English)

    牛永辉; 杨军; 朱浪涛; 杨建锋; 白宇

    2015-01-01

    In order to develop a high performance coating for continuous casting mould, ZrO2-MoSi2/CoNiCrAlY composite coatings were prepared on CrZrCu substrate surface by supersonic plasma spraying.Microstructure, morphology and phase composition of the coating were characterized by SEM, XRD and EDS, respectively.The abrasive resistance of the ZrO2-MoSi2 coating comparing with NiCo electroplated coating was conducted by using friction and wear testing machine.The results show that supersonic plasma spraying can form dense layered structure in molten or semi-molten state, and the ZrO2-MoSi2 coating is mainly composed of MoSi2 , ZrO2 , Mo5 Si3 and small amounts of native static Mo.Compared with NiCo electroplated coating, the abrasive resistance of the ZrO2-MoSi2 coating is increased by 5 times.%为了研制一种新型的连铸结晶器涂层材料,采用超音速等离子喷涂技术在CrZrCu基体表面制备ZrO2-MoSi2/CoNiCrAlY复合涂层。通过SEM、XRD和EDS等分析测试手段对涂层的微观组织、形貌及物相组成进行表征,并利用摩擦磨损试验机对ZrO2-MoSi2涂层与NiCo电镀层的耐磨性能进行比较。结果表明:超音速等离子喷涂可形成熔化或半熔化状态的致密层状结构组织,涂层主要由MoSi2、ZrO2、Mo5 Si3和少量的单质Mo相组成,相对于NiCo电镀层,ZrO2-MoSi2涂层的摩擦磨损性能提高了近5倍。

  5. Study on comprehensive properties of duplex austenitic surfacing alloys for impacting abrasion

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In this paper, comprehensive property crack resistance, work hardening and abrasion resistance of a series of double-phases austenitic alloys(FAW) has been studied by means of SEM, TEM and type MD-10 impacting wear test machine. FAW alloys are of middle chromium and low manganese, including Fe-Cr-Mo-C alloy,Fe-Cr-Mn-C alloy and Fe-Cr-Mn-Ni-C alloy, that are designed for working in condition of impacting abrasion resistance hardfacing.Study results show that the work hardening mechanism of FAW alloys are mainly deformation high dislocation density and dynamic carbide aging, the form of wearing is plastic chisel cutting. Adjusting the amount of carbon, nickel, manganese and other elements in austenitic phase area, the FAW alloy could fit different engineering conditions of high impacting, high temperature and so on.

  6. Thermal aspects of ice abrasive water jet technology

    Directory of Open Access Journals (Sweden)

    Marko Jerman

    2015-08-01

    Full Text Available During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice abrasive water jet technology into commercially available machines were considered. The results and analyses of water temperature measurements on the ice abrasive water jet machine are presented in this article.

  7. Using stream sediment lithology to explore the roles of abrasion and channel network structure in shaping downstream sediment yields

    Science.gov (United States)

    Mueller, E. R.; Smith, M. E.; Pitlick, J.

    2012-12-01

    Both the flux and characteristics of stream sediment evolve downstream in response to variations in sediment supply, abrasion rate, and channel network structure. We use a simple erosion-abrasion mass balance to model the downstream evolution of sediment flux in two adjacent watersheds draining differing mixtures of soft and resistant rock types in the northern Rocky Mountains. Measurements of bed sediment grain size and lithology are used in conjunction with measured bed load and suspended load sediment fluxes to constrain the model. The results show that the downstream evolution in bed load flux and composition can be strongly influenced by subtle differences in underlying geology, which shapes both the abrasion characteristics and travel path lengths of individual rock types. In the Big Wood basin, abrasion rapidly reduces the size of soft sedimentary and volcanic rocks exposed in headwater areas, concentrating resistant granitic rocks in the stream bed and depressing bed load in favor of suspended load. Alternatively, in the North Fork Big Lost basin, volcanic and sedimentary lithologies are exposed throughout the catchment, and the bed material becomes dominated by erodible but resistant quartzitic sandstones. The result is a much higher bed load flux best modeled with modest abrasion rates. In both cases, the best-fit model can reproduce within 5% the composition of the stream bed substrate using realistic erosion and abrasion parameters. The results also demonstrate a strong linkage between modern hillslopes and channel systems even in these formerly glaciated landscapes, as the sediment signature of the primary streams reflects the systematic tapping of distinct source areas. While this work shows promise, measurement of the spatial patterns in the size and composition of bed and suspended load fluxes at locations throughout a channel network would better elucidate that relative importance of supply, sorting, and abrasion processes.

  8. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  9. INTERNAL FINISHING OF CYLINDRICAL PIPES USING SINTERED MAGNETIC ABRASIVES

    Directory of Open Access Journals (Sweden)

    PALWINDER SINGH

    2011-07-01

    Full Text Available An internal magnetic abrasive finishing (MAF process was proposed to produce highly finished inner surfaces of workpieces used in critical applications. The process principle and the finishing characteristics of magnetic abrasive finishing of cylindrical pipes using sintered magnetic abrasives are described in this research work. Thesintered magnetic abrasive is a mixture of Al2O3 abrasive and ferromagnetic particles. The Al2O3 based sintered magnetic abrasives have been developed in sintering machine. The surface roughness measurements resulting from finishing experiments demonstrate the effects of the abrasive behavior on the surface modifications. Thesurface finish was analysed in terms of percent improvement in surface finish (PISF. Also surface finish was analysed using Response Surface Methodology (RSM. The obtained maximum PISF was 95% and minimum surface roughness was 0.05 μm Ra. To further study the improvement in surface finish, the surface was microscopically examined using X-Ray Diffraction (XRD.

  10. The effect of bleaching on toothbrush abrasion of resin composites

    Directory of Open Access Journals (Sweden)

    Hila Hajizadeh

    2013-01-01

    Full Text Available Aim: This experimental study was designed to focus on the effects of bleaching on toothbrush abrasion in three types of composites with different filler size. Materials and Methods: Forty eight disks were prepared from three types of composite and divided into 6 groups. In the first three groups the abrasion test was done. The remaining groups were bleached and the abrasion test was performed. The weight of the samples before and after abrasion was measured. Statistical analysis was done with one-way ANOVA and Duncan test. Results: There was a significant difference in abrasion of composites with different filler size (P < 0.05. The most amount of abrasion was observed in Z100 after being bleached. An increase in abrasion was noticed in all three types of tested composite after bleaching. Conclusion: According to the findings, it is suggested to use a nano filled resin composite for restoration if the bleaching treatment is required.

  11. RESISTANCE OF COATED ELECTRODES SUITABLE FOR RENOVATION OF TILLAGE TOOLS

    Directory of Open Access Journals (Sweden)

    Martin Kotus

    2013-12-01

    Full Text Available This article deals with the abrasive wear resistance of additional materials. The resistance of individual materials was figured out by determining a proportional wear resistance on a grinding fabric. Results of the experiment confirmed an increase in welds abrasive wear resistance. Chosen coated electrodes are suitable for the renovation of tillage tools of agricultural machines.

  12. Standard test method for jaw crusher gouging abrasion test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1997-01-01

    1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)

  13. Liquid abrasive pressure pot scoping tests report

    International Nuclear Information System (INIS)

    The primary initiatives of the LITCO Decontamination Development group at the Idaho Chemical Process Plant (ICPP) are the development of methods to eliminate the use of sodium bearing decontamination chemicals and minimization of the amount of secondary waste generated during decontamination activities. In July of 1994, a Commerce Business Daily (CBD) announcement was issued by the INEL to determine commercial interest in the development of an in-situ liquid abrasive grit blasting system. As a result of the CBD announcement, Klieber ampersand Schulz issued an Expression of Interest letter which stated they would be interested in testing a prototype Liquid Abrasive Pressure Pot (LAPP). LITCO's Decontamination group and Kleiber ampersand Schulz entered into a Cooperative Research and Development Agreement (CRADA) in which the Decontamination Development group tested the prototype LAPP in a non-radioactive hot cell mockup. Test results are provided

  14. Performance Enhancement of Abrasive Waterjet Cutting

    OpenAIRE

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generated during the cutting process, it is particularly environmentally friendly as it is clean and it does not create dust. Although AWJ machining has many advantages, a big disadvantage of this technolo...

  15. Abrasive wear behaviour of bio-active glass ceramics containing apatite

    Indian Academy of Sciences (India)

    I Sevim; M K Kulekci

    2006-06-01

    In this study, abrasive wear behaviour of bio-active glass ceramic materials produced with two different processes is studied. Hot pressing process and conventional casting and controlled crystallization process were used to produce bio-active ceramics. Fracture toughness of studied material was calculated by fracture toughness equations using experimental hardness results of the bio-active glass ceramic material. Two fracture toughness equations in the literature were used to identify the wear behaviour of studied ceramics. Wear resistance results that identified with both of the equations were similar. The results showed that the abrasive wear resistance of the bio-active glass ceramics produced with hot pressing process was found to be higher than that of the ceramics produced by conventional casting and controlled crystallization process.

  16. Abrasive Wear Behaviour of COPPER-SiC and COPPER-SiO2 Composites

    Science.gov (United States)

    Umale, Tejas; Singh, Amarjit; Reddy, Y.; Khatitrkar, R. K.; Sapate, S. G.

    The present paper reports abrasive wear behaviour of copper matrix composites reinforced with silicon carbide and silica particles. Copper - SiC (12%) and Copper-SiO2 (9%) composites were prepared by powder metallurgical technique. Metallography, image analysis and hardness studies were carried out on copper composites. The abrasive wear experiments were carried out using pin on disc apparatus. The effect of sliding distance and load was studied on Copper - SiC (12%) and Copper-SiO2 (9%) composites. The abrasive wear volume loss increased with sliding distance in both the composites although the magnitude of increase was different in each case. Copper - SiC (12%) composites exhibited relatively better abrasion resistance as compared to and Copper-SiO2 (9%) composites. The abraded surfaces were observed under scanning electron microscope to study the morphology of abraded surfaces and operating wear mechanism. The analysis of wear debris particles was also carried out to substantiate the findings of the investigation.

  17. Abrasive wear of railway sections of steel with a different pearlite morphology in railroad switches

    OpenAIRE

    J. Herian; K. Aniołek

    2010-01-01

    Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of 520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitative evaluation of the microstructure. Tests of resistance to abrasive wear were carried out at the Amsler stand.Findings: The obtained test results confirm that these methods can ...

  18. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    OpenAIRE

    Franco, M.; Sha, Wei; Malinov, Savko

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  19. Effect of cerium on abrasive wear behaviour of hardfacing alloy

    Institute of Scientific and Technical Information of China (English)

    XING Shule; YU Shengfu; DENG Yu; DAI Minghui; YU Lu

    2012-01-01

    Hardfacing alloys with different amounts of ceria were prepared by self-shielded flux cored arc welding.The abrasion tests were carried out using the dry sand-rubber wheel machine according to JB/T 7705-1995 standard.The hardness of hardfacing deposits was measured by means of HR-150AL Rockwell hardness test and the fracture toughness was measured by the indentation method.Microstructure characterization and surface analysis were made using optical microscopy,scanning electron microscopy (SEM) and energy spectrum analysis.The results showed that the wear resistance was determined by the size and distribution of the carbides,as well as by the matrix microstructure.The main wear mechanisms observed at the surfaces included micro-cutting and micro-ploughing of the matrix.The addition of ceria improved the hardness and fracture toughness of hardfacing deposits,which would increase the resistance to plastic deformation and scratch,thus the wear resistance of hardfacing alloys was improved.

  20. Abrasive wear of railway sections of steel with a different pearlite morphology in railroad switches

    Directory of Open Access Journals (Sweden)

    J. Herian

    2010-11-01

    Full Text Available Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of 520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitative evaluation of the microstructure. Tests of resistance to abrasive wear were carried out at the Amsler stand.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearlitic structure and properties of the steel.Practical implications: In physical modelling of tests of resistance to abrasive wear for the steel grade R260 after hot rolling and isothermal annealing it has been proved that this feature is a function of the steel structure and properties in the given operation conditions. The resistance to abrasive wear of steel R260 with a pearlitic structure and different pearlite morphology decreases with the increase of load and slide.Originality/value: An advantageous pearlitic morphology of steel (block sections with interlamellar distance in the order of 0.12-0.13 μm, ensuring hardness of about 340-350 HB, is facilitated by a hot rolling process combined with isothermal annealing.

  1. Tangental Turning of Incoloy Alloy 925 Using Abrasive Water Jet

    OpenAIRE

    Cárach, J.; S. Hloch; Hlaváček, P.; K. Vasilko; Lehocká, D.

    2015-01-01

    The paper deals with tangential turning of Incoloy alloy 925 with the diameter 50mm using the abrasive water jet. Experiment was done using the abrasive water jet of pressure p=400MPa and traverse speed at levels of v=1,5;3;4,5;6;7,5;9mm min-1. the abrasive particles were feeded to the water jet in the amount of 400 g min-1. Revolution of Incoloy workpiece during turning was n=34rpm.

  2. A new dimension to conservative dentistry: Air abrasion

    Directory of Open Access Journals (Sweden)

    Hegde Vivek

    2010-01-01

    Full Text Available Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use.

  3. Abrasive water jet: a complementary tool

    Directory of Open Access Journals (Sweden)

    Duarte, J. P.

    1998-04-01

    Full Text Available The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries.

    O jacto de água abrasivo é uma poderosa ferramenta de corte, tendo como principais vantagens a ausência de processo térmico e permitir o corte de elevadas espessuras. Comparativamente com o laser o jacto de água abrasivo permite cortar uma maior gama de espessuras, e uma maior diversidade de materiais: rochas ornamentais, metais, polimeros, compósitos, madeiras, vidro e cerâmicos. A aplicação desta tecnologia tem sofrido um crescimento acentuado, existindo aplicações de sucesso nos mais variados sectores industriáis como a indústria automóvel, aeroespacial, têxtil, metalomecânica e rochas ornamentáis. Esta comunição pretende apresentar o corte por jacto de agua abrasivo como uma ferramenta de corte complementar ao corte por laser, apresentando as suas vantagens documentadas através de alguns exemplos de peças executadas para as diferentes indústrias.

  4. Machining human dentin by abrasive water jet drilling.

    Science.gov (United States)

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin. PMID:24642975

  5. Machining human dentin by abrasive water jet drilling.

    Science.gov (United States)

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin.

  6. Research on Premixed Abrasive Jet Derusting Machine

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The structure, working principles, and main technological parameters of the premajet derusting machineare introduced. Experiments were made to test the relationship among such jet parameters as working pressure,rate of water flow, abrasive weight consistency and derusting efficiency. Reasonable parameters were decided. Re-su lts prove that the derusting machine is characterized by its high derusting efficiency (as high as 20 m2/h), goodderusting quality (as good as ISO8501-1 Sa 2.5), and low specific power consumption (about 0.3 kW · h/m2).Therefore it is a new type of high efficiency derusting machine.

  7. Impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel - an in vitro study

    OpenAIRE

    Wiegand, Annette; Schwerzmann, Martina; Sener, Beatrice; Magalhães, Ana C.; Roos, Malgorzata; Ziebolz, Dirk; Imfeld, Thomas; Attin, Thomas

    2008-01-01

    OBJECTIVE: Toothbrush abrasion is significant in the development of tooth wear, particularly when combined with erosion. This in vitro study aimed to evaluate the impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel. MATERIAL AND METHODS: Eroded enamel samples (hydrochloric acid, pH: 2.6, 15 s) were brushed with 40 strokes in an automatic brushing machine using manual toothbrushes with different filament stiffness (filament diameter: 0.15, 0.20...

  8. Caracterização in Situ de Propriedades Mecânicas de Materiais Resistentes ao Desgaste Abrasivo Usando o Método da Indentação In Situ Determination of Mechanical Properties of Abrasive Wear Resistant Materials Using the Indentation Method

    Directory of Open Access Journals (Sweden)

    Hans Berns

    1997-08-01

    Full Text Available O desempenho de materiais polifásicos em sistemas tribológicos envolvendo desgaste abrasivo é função de uma série de fatores, a saber: condições de operação, características de projeto e das propriedades do abrasivo e dos microconstituintes do material utilizado. Neste trabalho são apresentados resultados de ensaios de indentação em diferentes microconstituintes e partículas duras, através dos quais as propriedades mais importantes para o fenômeno abrasivo são determinadas in situ. Dentre essas destacam-se a dureza H, a tenacidade à fratura K IC, o módulo de elasticidade E, a relação trabalho plástico / trabalho elástico Wp / We e a relação de durezas entre o microconstituinte e o agente abrasivo. Em muitas situações práticas esses sistemas encontram-se em temperaturas elevadas. Assim, neste trabalho, é também apresentada a influência da temperatura sobre algumas dessas propriedades. Os resultados obtidos mostram a grande potencialidade dessa técnica no processo de seleção e desenvolvimento de materiais resistentes ao desgaste.The wear resistance is not an intrinsic property of materials but depends on the operating conditions, design properties, type of abrasive and material properties. In this work the results of microindentation tests in different hard particles of wear resistant alloys and composites, as well as in bulk materials are presented. Continuous monitoring the load and the indenter penetration depth it is possible to obtain in situ important properties in the wear process of the alloy microconstituents. With this technique it was possible to determine the hardness H, the fracture toughness K IC, the Young modulus E and the relationship between the plastic and elastic work of deformation Wp / We. Since in many practical situations the process temperature is an important parameter, its influence on some of these properties is also considered. The results show that this technique may constitute a

  9. Ultrasonic Abrasion: An Alternative for Cavity Preparation

    Directory of Open Access Journals (Sweden)

    Áurea Simone Barrôso VIEIRA

    2007-05-01

    Full Text Available Introduction: Restorative dentistry aims to repair damages caused by caries disease. Along the years, researchers have developed effective and less invasive methods with the goal of preserving the teeth from caries destruction. Therefore, the improvement of scientific knowledge, auxiliary diagnostic systems, dental materials, and new instruments has changed the approaches and treatments in this field. In addition to conservative removal of carious tissue, patient’s comfort has also become a concern in modern dentistry.Purpose: Considering that ultrasonic abrasion has attracted great interest of dental professionals, this article discusses an alternative technique for cavity preparation by literature review, addressing its indications, contra-indications, advantages and limitations compared to the conventional high-speed method.Conclusion: There are not many studies on this subject. The available studies have demonstrated several qualities of the ultrasonic abrasion system, but some aspects remain unclear. Therefore, it is important to highlight that laboratorial and clinical studies in primary/permanent teeth should be conducted to elucidate questionable issues, such as time of cavity preparation, topography, presence of smear layer and microleakage, in order to offer safety to the extensive use of this new technology for both the professional and the patient. In this context, the dentist should always be attentive to innovations referring to minimally invasive techniques.

  10. Effect of Pearlite Interlamellar Spacing on Predominant Abrasive Wear Mechanism of Fully Pearlitic Steel

    Institute of Scientific and Technical Information of China (English)

    J. Ahmadi; M. Monirvaghefi; M. Salehi; B. Niroumand

    2004-01-01

    The aim of this investigation was the determination of the predominant wear mechanism on three-body abrasion of fully pearlitic low alloy steel. Furthermore, the effect of pearlite interlamellar spacing on wear behavior was investigated.For this purpose, the samples were subjected to the different heat treating to attaining different interlamellar spacing.Mechanical properties such as hardness, yield strength, tensile strength, elongation, and impact toughness were evaluated.Three body abrasion tests were conducted under ASTM standard condition using a rubber wheel abrasion test apparatus.Abraded surface and wear debris were investigated by light optical microscopy and scanning electron microscopy.The results showed that wear resistance of fully pearlitic steel depended to pearlite interlamellar spacing the and lower spacing has the greater wear resistance, so it may be due to subsurface work hardening and interlamellar spacing and cementite in fine and/or coarse pearlite, that influence on surface destruction during wear. Although during wear process the several mechanisms play roles, but study of surface and debris shows that with decreasing interlamellar spacing, the predominant mechanism wear changed from ploughing to cutting mode.

  11. Effects of hybrid composition of LCP and glass fibres on abrasive wear of reinforced LLDPE

    Indian Academy of Sciences (India)

    S A R Hashmi; Ajay Naik; Navin Chand

    2006-02-01

    The hybrid of liquid crystalline polymer (LCP) fibres and glass fibres (GF) provide a combination of modulus and toughness to semi-crystalline linear-low-density-polyethylene (LLDPE). LCP and GF fibres reinforced composites were studied using two-body abrasion tester under different applied loads. Two sets of fibre reinforced LLDPE, 10 and 20 vol%, were investigated. The contents of LCP and glass fibres were varied as 25, 50, 75 and 100 vol% of overall volume of fibres in LLDPE. The effect of replacing glass fibre with LCP fibre on wear is reported. Wear loss increased with the applied loads and glass fibre contents in LLDPE. The replacements of glass fibres with LCP fibres improved abrasive wear resistance of composite. The composite containing 20 vol% of glass fibres in LLDPE showed the specific wear rate nearly double to that of LCP fibre reinforced LLDPE. Incorporation of LCP fibre improved wear resistance of glass fibre reinforced LLDPE. Worn surfaces were studied using SEM. Glass fibres were broken in small debris and removed easily whereas LCP fibres yielded to fibrillation during abrasive action. The overall wear rate was governed by the composition and test conditions.

  12. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    Directory of Open Access Journals (Sweden)

    Florence Pascaretti-Grizon

    2013-09-01

    Full Text Available OBJECTIVES: The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI. MATERIAL AND METHODS: Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra and illustrated in 3D the abraded areas. RESULTS: Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. CONCLUSION: Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials.

  13. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    OpenAIRE

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J.

    2013-01-01

    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  14. Soybean seedlings tolerate abrasion from air-propelled grit

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean production in organic systems. Air-propelled abrasive grit is one such tool that performs well for in-row weed control in corn, but crop safety in soybean is unknown. We examined responses to abrasion by corn-cob grit of soybean seedlings a...

  15. 29 CFR 1910.215 - Abrasive wheel machinery.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Abrasive wheel machinery. 1910.215 Section 1910.215 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery. (a... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or...

  16. Fabrication of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology

    Science.gov (United States)

    Luo, Sheng-Yih; Yu, Tsung-Han; Hu, Yuh-Chung

    2007-06-01

    A manufacturing process of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology is reported here. The thickness of JSR THB-151N resist coated on an aluminum alloy substrate for micro lithography can reach up to 110 µm. During the lithography, different geometrical photomasks were used to create specific design patterns of the resist mold on the substrate. Micro roots, made by electrolytic machining on the substrate with guidance of the resist mold, can improve the adhesion of micro nickel abrasive pellets electroplated on the substrate. During the composite electroforming, the desired hardness of the nickel matrix inside the micro diamond abrasive pellets can be obtained by the addition of leveling and stress reducing agents. At moderate blade agitation and ultrasonic oscillation, higher concentration and more uniform dispersion of diamond powders deposited in the nickel matrix can be achieved. With these optimal experiment conditions of this fabrication process, the production of micro nickel/diamond abrasive pellet array lapping tools is demonstrated.

  17. Effects of ion implantation on the abrasive wear of WC-Co

    International Nuclear Information System (INIS)

    An explanation of the improved abrasive wear resistance of ion-implanted WC-Co components has been sought. X-ray analysis is reported of scratches produced on polished implanted and non-implanted WC-Co surfaces by a single pass scratch test. It can be inferred from the results that extrusion of cobalt from a WC-Co surface under the stress of an abrading diamond is easier in the non-implanted than in the implanted case; this is the first stage of the abrasion wear process. Transmission electron diffraction of a WC-Co foil, before and after implantation by nitrogen ions, indicated the formation of Co2N microprecipitates during implantation. Precipitation hardening, hindering cobalt extrusion, is offered therefore as the explanation of the improved service life of the components. (U.K.)

  18. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  19. Mechanics, kinematics and geometry of pebble abrasion from binary collisions

    Science.gov (United States)

    Miller, K. L.; Jerolmack, D. J.

    2014-12-01

    As sediment is transported downstream as bedload, it collides with the bed causing sharp edges to chip and wear away, rounding the rock through the process of abrasion. Previous work has linked abrasion to downstream fining and rounding of grains, however, there has been little attempt to understand the underlying kinematics of abrasion. Furthermore, most studies neglect the fine particle produced during the abrasion process, as the initial grain gets smaller and rounder. In this research, we preform well-controlled laboratory experiments to determine the functional dependence between impact energy and mass lost from abrasion. We use a double-pendulum "Newton's Cradle" set-up to examine the abrasion between two grains and with a high-speed camera, we can quantify the impact energies during collision. Results from experiments verify that mass loss is proportional to kinetic energy. We define a material parameter that incorporates material density, Young's modulus, and tensile stress and show that this parameter is directly related to the proportionality between mass loss and energy. We identify an initial region of the mass loss curves in which abrasion is independent of energy and material properties; results suggest this region is determined by shape. We show that grain size distributions of daughter products are universal and independent of material; they follow a Weibull distribution, which is expected distribution from brittle fracture theory. Finally, scanning electron microscope (SEM) images show a thin damage zone near the surface, suggesting that collision energy is attenuated over some small skin depth. Overall, we find that pebble abrasion by collision can be characterized by two universal scaling relations - the mass loss versus energy curves and the size distribution of daughter products. Results will be useful for estimating expected abrasion rates in the field, and additionally demonstrate that low-energy collisions produce large quantities of sand

  20. Some results of tangential turning with an abrasive water jet

    OpenAIRE

    Cárach, J.; Hlaváček, P.; K. Vasilko; Klich, J. (Jiří); S. Hloch

    2013-01-01

    This article deals with the visual comparison of the finished surface of sandstone using the tangential abrasive water jet. The continual abrasive water jet with turning was used with the constant pressure of 400 MPa for all sections of turning and with a depth of cut of 2mm. The abrasive particles were added to the water jet in the amount of 400 g.min-1. The traverse speed (vf = 60, 30, 10 mm.min-1) was gradually changing at a constant speed of rotation of workpiece n = 30min-1. Th...

  1. An Investigation of Different Material on Abrasive Water jet Machine

    OpenAIRE

    Vaibhav.j.limbachiya; Prof Dhaval.M.Patel

    2011-01-01

    Abrasive water jet machine (AWJM) is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar), high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper inv...

  2. The evaluation of tribo-corrosion synergy for WC-Co hardmetals in low stress abrasion

    Energy Technology Data Exchange (ETDEWEB)

    Gant, A.J.; Gee, M.G.; May, A.T. [National Physics Lab., Teddington (United Kingdom)

    2004-03-01

    WC-based hardmetals are materials that are widely used in applications where abrasion resistance is required. This paper describes the results of tests that were performed using a modified ASTM G65 rubber wheel test system incorporating an abrasive (silica sand) and media (sulphuric acid, deionised water, and calcium hydroxide solution). The first of these media was used in order to simulate conditions found in ash disposal equipment found in coal-fired power stations. The calcium hydroxide solution was intended to simulate conditions found in forming tools used in the manufacture of ceramic roofing tiles. Under very acidic conditions (pH 1.1), undermining of WC grains by binder dissolution appeared to be the rate-governing step in determining volume loss. Under mildly acidic conditions (pH 2.6 and 6.3) there was more evidence of WC grain fracture and correspondingly less of binder dissolution. Exposure to the alkali (pH 13 Ca(OH){sub 2} solution) caused the least wear. Results were correlated with physical and microstructural and parameters commonly used for quality assurance in the hardmetal industry. Corrosion-abrasion synergies were also evaluated using the same test rig in conjunction with the respective acidic solutions, but omitting the silica sand. These results are complemented by SEM examination of wear surfaces and of metallographically polished cross-sections of wear surfaces, and by bend strength evaluation of samples after simultaneous exposure to the various media and silica sand and the media in isolation.

  3. Mechanical and Abrasive Wear Properties of Anodic Oxide Layers Formed on Aluminium

    Institute of Scientific and Technical Information of China (English)

    W.Bensalah; K.Elleuch; M.Feki; M.Wery; H.F.Ayedi

    2009-01-01

    Aluminium oxide coatings were formed on aluminium substrates in oxalic acid-sulphuric acid bath. Abrasion tests of the obtained anodic layers were carried out on a pin-on-disc machine in accordance with the ISO/DP 825 specifications. The Vickers microhardness, D (HV0.2). and the abrasion weight loss, Wa (mg) were measured. Influence of oxalic acid concentration (Cox), bath temperature (T) and anodic current density (J) on D and Wa has been examined, and the sulphuric acid concentration (Caul) was maintained at 160 g.L-1. It was found that high microhardness and abrasive wear resistance of oxide layers were produced under low temperatures and high current densities with the addition of oxalic acid. The morphology and the composition of the anodic oxide layer were examined by scanning electron microscopy (SEM), atomic force microscopy (AFM), optical microscopy and glow-discharge optical emission spectroscopy (GDOES). It was found that the chemistry of the anodizing electrolyte, temperature, and current density are the controlling factors of the mechanical properties of the anodic oxide layer.

  4. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    Science.gov (United States)

    Miyoshi, Kazuhisa

    1987-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  5. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    Science.gov (United States)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  6. Abrasive Wear Performance of Aluminium Modified Epoxy-Glass Fiber Composites

    Science.gov (United States)

    Kamble, Vikram G.; Mishra, Punyapriya; Al Dabbas, Hassan A.; Panda, H. S.; Fernandez, Johnathan Bruce

    2015-07-01

    For a long time, Aluminum filled epoxies molds have been used in rapid tooling process. These molds are very economical when applied in manufacturing of low volume of plastic parts. To improve the thermal conductivity of the material, the metallic filler material is added to it and the glass fiber improves the wear resistance of the material. These two important parameters establish the life of composites. The present work reports on abrasive wear behavior of Aluminum modified epoxy and glass fiber composite with 5 wt.% and 10 wt.% of aluminum particles. Through pin on disc wear testing machine, we studied the wear behaviors of composites, and all these samples were fabricated by using hand layup process. Epoxy resin was used as matrix material which was reinforced with Glass fiber and Aluminum as filler. The composite with 5 wt.% and 10 wt.% of Al was cast with dimensions 100 × 100 × 6 mm. The specimens were machined to a size of 6 × 6 × 4 mm for abrasive testing. Abrasive tests were carried out for different grit paper sizes, i.e., 150, 320, 600 at different sliding distance, i.e., 20, 40, 60 m at different loads of 5, 10 and 15 N and at constant speed. The weight loss due to wear was calculated along with coefficient of friction. Hardness was found using Rockwell hardness machine. The SEM morphology of the worn out surface wear was analyzed to understand the wear mechanism. Results showed that the addition of Aluminum particles was beneficial for low abrasive conditions.

  7. An Investigation of Different Material on Abrasive Water jet Machine

    Directory of Open Access Journals (Sweden)

    Vaibhav.j.limbachiya

    2011-07-01

    Full Text Available Abrasive water jet machine (AWJM is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar, high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper investigation for three different materials like en8,acrylic and aluminum is carried out using Taguchi design of experiment method. Experiments are carried out using L25 Orthogonal array by varying Material traverse speed and abrasive mass flow rate for each material respectively. Anova carried out for identifies significant parameters.

  8. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  9. Computed tomography to quantify tooth abrasion

    Science.gov (United States)

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert

    2010-09-01

    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  10. Hardness and elasticity of abrasive particles measured by instrumented indentation

    OpenAIRE

    Hvizdoš, P.

    2015-01-01

    Basic mechanical properties of seven types (from seven different sites) of abrasive garnet particles used for water jet cutting were measured using the technique of instrumented indentation (also called depth sensing indentation or nanoindentation). Hardness and modulus of elasticity were evaluated and compared. All the abrasives had similar measured mechanical properties (hardness 20 – 24.16 GPa), the highest values were found for the Czech garnet.

  11. Dermoscopy and Onychomycosis: guided nail abrasion for mycological samples*

    Science.gov (United States)

    Bet, Diego Leonardo; dos Reis, Ana Lucia; Chiacchio, Nilton Di; Belda Junior, Walter

    2015-01-01

    Mycological examination is still the cornerstone for the diagnosis of onychomycosis for many dermatologists, but sampling technique interferes on its sensitivity and specificity. Nail abrasion may be used to reach the most proximal part of the lesion and can be easily accomplished with an electric abrasor. We suggest nail plate dermoscopy to identify the best location for localized abrasion to obtain adequate samples for mycological examination. PMID:26734877

  12. A review of micro-scale abrasion testing

    International Nuclear Information System (INIS)

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  13. Influence of traverse speed on surface irregularities created by the abrasive waterjet

    Directory of Open Access Journals (Sweden)

    J. Valíček

    2012-01-01

    Full Text Available The paper deals with the calculation of the optimal traverse speed for diff erent types of materials, which is very important for predication, imaginings and dimensioning of technological factors and selection of the materials with the aim to increase of surface quality at abrasive waterjet cutting (AWJ technology. The surface irregularities of the experimental used materials AISI 304, AISI 309 have been measured by non-contact shadow method. New empirically compiled equations of the infl uence of the traverse speed on tensometrical state of cut, deformation resistance of material and surface roughness Ra are at AWJ cutting available.

  14. Solutionizing temperature and abrasive wear behaviour of cast Al-Si-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Rajesh [Department of Mechanical Engineering, N.I.T. Hamirpur, HP 177 005 (India); Department of Mechanical and Industrial Engineering, I.I.T., Roorkee 247 667 (India); Anesh [Department of Mechanical Engineering, N.I.T. Hamirpur, HP 177 005 (India); Department of Mechanical and Industrial Engineering, I.I.T., Roorkee 247 667 (India); Dwivedi, D.K. [Department of Mechanical and Industrial Engineering, I.I.T., Roorkee 247 667 (India)]. E-mail: dkd04fme@iitr.ernet.in

    2007-07-01

    In the present paper, the influence of solutionizing temperature during artificial age hardening treatment (T{sub 6}) of cast Al-(8, 12, 16%)Si-0.3%Mg on abrasive wear behaviour has been reported. Alloys were prepared by controlled melting and casting. Cast alloys were given artificial age hardening treatment having a sequence of solutionizing, quenching and artificial aging. All the alloys were solutionized at 450 deg. C, 480 deg. C, 510 deg. C, and 550 deg. C for 8 h followed by water quenching (30 deg. C) and aging hardening at 170 deg. C for 12 h. Abrasive wear tests were conducted against 320 grade SiC polishing papers at 5 N and 10 N normal loads. It was observed that the silicon content and solution temperature affected the wear resistance significantly. Increase in solution temperature improved the wear resistance. Hypereutectic alloy showed better wear resistance than the eutectic and hypoeutectic alloys under identical conditions. Optical microstructure study of alloys revealed that the increase in solutionizing temperature improved distribution of silicon grains. Scanning electron microscopy (SEM) of wear surface was carried out to analyze the wear mechanism.

  15. Microstructure and Abrasive Mechanism of Surfacing Welding Based on TiC-VC Particle

    Institute of Scientific and Technical Information of China (English)

    YANGShang-lei; LUXue-qin; ZOUZeng-da; LOUSong-nian

    2004-01-01

    Ultrahard titanium and vanadium carbides (TiC-VC) particles are combined among ferrotitanium (Fe-Ti), ferrovanadium (Pe-V), graphite, ruffle, etc. by means of high temperature arc metallurgic reaction in deposited metal. The mierostructure, properties and wear mechanism of surfacing metal were systemically studied. The results show carbides particles are embedded in Fe matrix, Microstructure of which is lath martensite. The carbides mixed in the lath martensite provide a combination of good hardness and toughness. The residual austenite transforms to martensite, which is caused by the press stress, strengthens the matrix and releases the stress. The surface layers have high abrasive resistance and cracking resistance. The integration of dispersedly distributed carbides, lath martensite and residual austenite of the surface layer results in satisfactory wear resistance.

  16. Aging temperature and abrasive wear behaviour of cast Al-(4%, 12%, 20%)Si-0.3% Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shah, K.B. [Department of Mechanical Engineering, N.I.T. Hamirpur (HP) 177 005 (India); Kumar, Sandeep [Department of Mechanical Engineering, N.I.T. Hamirpur (HP) 177 005 (India); Dwivedi, D.K. [Department of Mechanical and Industrial Engineering, I.I.T. Roorkee 247 667 (India)]. E-mail: dkd04fme@iitr.ernet.in

    2007-07-01

    In the present paper, influence of aging temperature during artificial age hardening treatment (T {sub 6}) of cast Al-(4, 12, 20%)Si-0.3% Mg on abrasive wear behaviour has been reported. Alloys were prepared by controlled melting and casting. Cast alloys were given age hardening treatment having sequence of solutionizing, quenching and artificial aging. All the alloys were solutionized at 510 deg. C for 8 h followed by water quenching (30 deg. C) and aging hardening at 150, 170, 190, 210 and 230 deg. C for 12 h. Abrasive wear tests were conducted against of 320 grade SiC abrasive medium at 5 and 10 N normal loads. It was observed that the silicon content and aging temperature significantly affect the wear resistance. Increase in aging temperature improves the wear resistance. Hypereutectic alloy showed better wear resistance than the eutectic alloy under identical conditions. Optical microstructure study of alloys under investigation has shown that cast dendritic structure is destroyed besides the spheroidization of eutectic silicon crystals after the heat treatment. The extent of change in structure depends on aging temperature. Scanning electron microscopy (SEM) of wear surface was carried to analyze the wear mechanism.

  17. Abrasive supply for ancient Egypt revealed

    International Nuclear Information System (INIS)

    In the framework of the major research scheme 'Synchronization of Civilizations in the Eastern Mediterranean Region in the 2nd Millennium B.C' instrumental neutron activation analysis (INAA) was used to determine 30 elements in pumice from archaeological excavations to reveal their specific volcanic origin. In ancient time, the widespread pumiceous products of several eruptions in the Aegean region have been used as abrasive tools and were therefore popular trade objects. The correlation of such archaeological findings to a specific eruption of known age would therefore allow to certify a maximum age of the respective stratum ('dating by first appearance'). Pumices from the Aegean region can easily be distinguished by their trace element distribution patterns. This has been shown by previous studies of the group. The elements Al, Ba, Ca, Ce, Co, Cr, Cs, Dy, Eu, Fe, Hf, K, La, Lu, Mn, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, Ti, U, V, Yb, Zr and Zn were determined in 16 samples of pumice lumps from excavations in Tell-el-Dab'a and Tell-el-Herr (Egypt). Two irradiation cycles and five measurement runs were applied. To show the accuracy of the results obtained, typical samples of the most important pumice sources in the Aegean region, particularly from Milos, Nisyros, Kos and Thera were analyzed together with the Egyptian samples of unknown origin. A reliable identification of the samples is achieved by comparing these results to the database compiled in previous studies. The geographical positions of these islands are shown. Within the error range, most of the elements determined in typical representatives of Milos, Nisyros, Kos and Santorini were in perfect agreement with values from the literature. On the basis of the Cluster graphics presented, it is possible to relate unknown pumice to its primary source, just by comparing the relation of a few elements, like Ta-Eu and Th-Hf. One concludes that all samples except one can be related to the Minoan eruption of Thera

  18. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2013-07-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  19. Comparative pulmonary toxicity of 6 abrasive blasting agents

    Energy Technology Data Exchange (ETDEWEB)

    Hubbs, A.F.; Minhas, N.S.; Jones, W.; Greskevitch, M.; Battelli, L.A.; Porter, D.W.; Goldsmith, W.T.; Frazer, D.; Landsittel, D.P.; Ma, J.Y.C.; Barger, M.; Hill, K.; Schwegler-Berry, D.; Robinson, V.A.; Castranova, V. [Center for Disease Control and Prevention, Morgantown, WV (USA). Health Effects Laboratory Division

    2001-05-01

    Inhalation of silica dust is associated with pulmonary fibrosis, Therefore, substitute abrasive materials have been suggested for use in abrasive blasting operations. To date, toxicological evaluation of most substitute abrasives has been incomplete. Therefore, the objective of this study was to compare the pulmonary toxicity of a set of substitute abrasives (garnet, staurolite, coal slag, specular hematite, and treated sand) to that of blasting sand. Rats were exposed to blasting sand or an abrasive substitute by intratracheal instillation and pulmonary responses to exposure were monitored 4 weeks postexposure. Pulmonary damage was monitored as lactate dehydrogenase (LDH) in the acellular lavage fluid. Pulmonary inflammation was evaluated from the yield of polymorphonuclear leukocytes (PMN) obtained by bronchoalveolar lavage. The activity of alveolar macrophages was determined by measuring: zymosan-stimulated chemiluminescence. Blasting sand caused lung damage and showed histologic evidence for inflammation and fibrosis, Garnet, staurolite, and treated sand exhibited toxicity and inflammation that were similar to blasting sand. while coal slag caused greater pulmonary damage and inflammation than blasting sand, In contrast, specular hematite did not significantly elevate LDH or PMN levels and did not stimulate macrophage activity 4 weeks postexposure.

  20. Rock Abrasion Tool Exhibits the Deep Red Pigment of Mars

    Science.gov (United States)

    2006-01-01

    During recent soil-brushing experiments, the rock abrasion tool on NASA's Mars Exploration Rover Spirit became covered with dust, as shown here. An abundance of iron oxide minerals in the dust gave the device a reddish-brown veneer. Investigators were using the rock abrasion tool to uncover successive layers of soil in an attempt to reveal near-surface stratigraphy. Afterward, remnant dirt clods were visible on both the bit and the brush of the tool. Designers of the rock abrasion tool at Honeybee Robotics and engineers at the Jet Propulsion Laboratory developed a plan to run the brush on the rock abrasion tool in reverse to dislodge the dirt and return the tool to normal operation. Subsequent communications with the rover revealed that the procedure is working and the rock abrasion tool remains healthy. Spirit acquired this approximately true-color image with the panoramic camera on the rover's 893rd sol, or Martian day (July 8, 2006). The image combines exposures taken through three of the camera's filters, centered on wavelengths of 750 nanometers, 530 nanometers, and 430 nanometers.

  1. Antibacterial photodynamic therapy with 808-nm laser and indocyanine green on abrasion wound models

    Science.gov (United States)

    Topaloglu, Nermin; Güney, Melike; Yuksel, Sahru; Gülsoy, Murat

    2015-02-01

    Infections with pathogens could cause serious health problems, such as septicemia and subsequent death. Some of these deaths are caused by nosocomial, chronic, or burn-related wound infections. Photodynamic therapy (PDT) can be useful for the treatment of these infections. Our aim was to investigate the antibacterial effect of indocyanine green (ICG) and 808-nm laser on a rat abrasion wound model infected with the multidrug resistant Staphylococcus aureus strain. Abrasion wounds were infected with a multidrug resistant clinical isolate of S. aureus. ICG concentrations of 500, 1000, and 2000 μg/ml were applied with a 450 J/cm2 energy dose. Temperature change was monitored by a thermocouple system. The remaining bacterial burden was determined by the serial dilution method after each application. Wounds were observed for 11 days posttreatment. The recovery process was assessed macroscopically. Tissue samples were also examined histologically by hematoxylin-eosin staining. Around a 90% reduction in bacterial burden was observed after PDT applications. In positive control groups (ICG-only and laser-only groups), there was no significant reduction. The applied energy dose did not cause any thermal damage to the target tissue or host environment. Results showed that ICG together with a 808-nm laser might be a promising antibacterial method to eliminate infections in animals and accelerate the wound-healing process.

  2. Incidence of lameness and abrasions in piglets in identical farrowing pens with four different types of floor

    Directory of Open Access Journals (Sweden)

    Nilsson Ebba

    2009-05-01

    Full Text Available Abstract Background Lameness in piglets is a major animal welfare issue. Floor abrasiveness is a common cause of superficial injury in piglets in farrowing pens. The abrasion achieved may act as a gate for infections, which in turn may induce development of infectious arthritis. In this study, the influence of improvements of the floor quality and of increased ratios of straw in identical farrowing pens was measured. Methods The study was carried out at a herd with four identical farrowing units with solid concrete floor bedded with 1 kg chopped straw per sow and 1 hg per piglet and day. Nothing was changed in the management of the four identical farrowing units, but four experimental groups were created: Group I – control, Group II – the amount of bedding was doubled. The surface of the floor was repaired in two units, Group III – Piglet Floor®, Flowcrete Sweden AB, Perstorp, Sweden and Group IV – Thorocrete SL®, Växa Halland, Sweden. Three farrowing batches were studies in each unit. In total, 93 litters (1,073 piglets were examined for foot and skin lesions until the age of 3 weeks. The occurrence of lameness was registered until weaning at an average age of 4.5 weeks. Twenty seven lame piglets were culled instead of medicinally treated and subjected to necropsy including histopathological and microbiological examinations. Isolates of streptococci, staphylococci and E. coli were tested with respect to antimicrobial resistance. Results Piglet born on the repaired floors had the lowest prevalences of abrasions at carpus. Also the doubled straw ration decreased the abrasions. Skin lesions at carpus decreased significantly in magnitude in all four systems from day 10. At day 3, the sole bruising scores of the control unit were greater than the other three units (p Streptococcus dysgalactiae subsp. equisimilis (60%, Staphylococcus hyicus subsp. hyicus (35% and Escherichia coli (5%. These isolates were sensitive to all antibiotics

  3. Comminution of Mica by Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai

    2003-01-01

    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  4. Evaluation of dentifrice abrasion on human dentin and teeth enamel

    International Nuclear Information System (INIS)

    Radiometric method is applied to the dentifrice abrasion indicators evaluation: radioactive dentin (RDA) and radioactive enamel abrasion (REA). The dentifrices analysed presented RDA values varying from 95 to 13 and REA values from 7.1 to 0.7, showing a good precision, generally with relative standard deviations lower than 15.4%. Also, the dentifrices were classified as having low and medium cleaning potential. A correlation between RDA and REA values was obtained, i.e. dentifrices with high RDA values presented high REA ones. (author). 6 refs., 3 tabs

  5. Design and manufacturing of abrasive jet machine for drilling operation

    Directory of Open Access Journals (Sweden)

    Mittal Divyansh

    2016-01-01

    Full Text Available Wide application of Abrasive Jet Machine (AJM is found in machining hard and brittle materials. Machining of brittle materials by AJM is due to brittle fracture and removal of micro chips from the work piece. Embedment of the abrasive particles in the brittle materials results in decrease of machining efficiency. In this paper design and manufacturing of AJM has been presented. Various parts of AJM have been designed using ANSYS 16.2 software. The parts are then manufactured indigenously as per designed parameters. The machine fabricated in this work will be used further for process optimization of AJM parameters for machining of glass and ceramics.

  6. Healing effect of Sodium-Sucrose-Octasulfate and EGF on epithelial corneal abrasions in rabbits

    DEFF Research Database (Denmark)

    Johansen, Sven; Heegaard, Steffen; Bjerrum, Kirsten Birgitte;

    1998-01-01

    ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate......ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate...

  7. Effect of filler type on 3-body abrasion of dental composite

    Directory of Open Access Journals (Sweden)

    Yasini E.

    2005-06-01

    Full Text Available Statement of Problem: The relatively poor wear resistance of dental composite in stress bearing posterior situations has restricted wider clinical application of this restorative material. Purpose: The aim of this study was to evaluate the three body abrasive wear of a dental composite based on a new filler (leucite: KAl Si2O6 and to compare it with the wear resistance of a composite based on commonly used Aluminium – Barium Silicate filler. Materials and Methods: This research was an interventional study done in Iran polymer institute. Five specimens were considered in each group. All ceramic IPS Empress® (Ivoclar- Vivadent ingots based on leucite crystals were ball milled, passed through an 800 sieve and used as filler. Experimental composites were prepared by mixing the silane- treated fillers with monomers (BisGMA and TEGDMA. Camphorquinone and amine were used as photoinitiator system. Degree of conversion of the light-cured and post-cured composites was measured using FTIR spectroscopy. The prepared pastes were inserted into plexy-glass mold and light cured (700 mw/cm2, 40 s. Then for maximum degree of conversion specimens were post- cured (120ºC, 5 hours. Three body abrasion wear testing was performed using a wear machine with 50 rpm rotational movement. In this machine, pumice (150 meshes was used as the third body. Weight loss of specimens in each group was measured by balance after each 50 hours. After wear testing SEM examination was made specimens in each group. The data were analyzed and compared using ANOVA and Tukey HSD tests (P<0.05. Tetric Ceram was tested as commercial composite. Results: There were significantly differences between three body abrasive wear of composites. The ranking from lowest to highest was as follows: leucite composite (19% < Tetric Ceram (22% < glass composite (28%. leucite composite showed the highest wear resistance value, propably due to the crystalliniy and hardness of filler. Conclusion

  8. Exaggerated abrasion/erosion of human dental enamel surfaces

    DEFF Research Database (Denmark)

    Westergaard, J; Moe, D; Pallesen, Ulla;

    1993-01-01

    An atypical, rapidly proceeding abrasion/erosion of the labial enamel surfaces of the maxillary and mandibular incisors and canines in a 27-yr-old man is reported. Ultrastructural examination of a replica of the teeth showed a practically structureless enamel surface both at the initial examinati...

  9. Numerical study of agglomerate abrasion in a tumbling mixer

    NARCIS (Netherlands)

    Thanh Nguyen, [No Value; Willemsz, Tofan; Frijlink, Henderik; Maarschalk, Kees van der Voort

    2014-01-01

    A numerical simulation using the Discrete Element Method (DEM) was performed to investigate the phenomena concerning the abrasion and breakage of agglomerates in a diffusion powder mixer. Agglomerates were created by defining a single structure of particles with bonds of different strengths using th

  10. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    International Nuclear Information System (INIS)

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate (99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  11. Potential of Air-Propelled Abrasives for Selective Weed Control

    Science.gov (United States)

    Novel forms of selective weed control are needed by many types of growers, but especially organic growers who are restricted from using synthetic herbicides. Abrasive grit made from corn cobs was expelled from a sand blaster at 517 kPa pressure and aimed at seedlings of common lambsquarters and corn...

  12. 29 CFR 1926.303 - Abrasive wheels and tools.

    Science.gov (United States)

    2010-07-01

    ... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Tools-Hand and Power § 1926.303 Abrasive wheels and tools. (a) Power. All grinding machines shall be supplied with sufficient power to maintain...

  13. Innovative decontamination technology by abrasion in vibratory vessels

    International Nuclear Information System (INIS)

    Available in abstract form only. Full text of publication follows: The possibility of using conventional vibratory vessel technology as a decontamination technique is the motivation for the development of this project. The objective is to explore the feasibility of applying the vibratory vessel technology for decontamination of radioactively-contaminated materials such as pipes and metal structures. The research and development of this technology was granted by the U.S. Department of Energy (DOE). Abrasion processes in vibratory vessels are widely used in the manufacture of metals, ceramics, and plastics. Samples to be treated, solid abrasive media and liquid media are set up into a vessel. Erosion results from the repeated impact of the abrasive particles on the surface of the body being treated. A liquid media, generally detergents or surfactants aid the abrasive action. The amount of material removed increases with the time of treatment. The design and construction of the machine were provided by Vibro, Argentina private company. Tests with radioactively-contaminated aluminum tubes and a stainless steel bar, were performed at laboratory level. Tests showed that it is possible to clean both the external and the internal surface of contaminated tubes. Results show a decontamination factor around 10 after the first 30 minutes of the cleaning time. (authors)

  14. Review of Artificial Abrasion Test Methods for PV Module Technology

    Energy Technology Data Exchange (ETDEWEB)

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-08-01

    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  15. Wear characterization of abrasive waterjet nozzles and nozzle materials

    Science.gov (United States)

    Nanduri, Madhusarathi

    Parameters that influence nozzle wear in the abrasive water jet (AWJ) environment were identified and classified into nozzle geometric, AWJ system, and nozzle material categories. Regular and accelerated wear test procedures were developed to study nozzle wear under actual and simulated conditions, respectively. Long term tests, using garnet abrasive, were conducted to validate the accelerated test procedure. In addition to exit diameter growth, two new measures of wear, nozzle weight loss and nozzle bore profiles were shown to be invaluable in characterizing and explaining the phenomena of nozzle wear. By conducting nozzle wear tests, the effects of nozzle geometric, and AWJ system parameters on nozzle wear were systematically investigated. An empirical model was developed for nozzle weight loss rate. To understand the response of nozzle materials under varying AWJ system conditions, erosion tests were conducted on samples of typical nozzle materials. The effect of factors such as jet impingement angle, abrasive type, abrasive size, abrasive flow rate, water pressure, traverse speed, and target material was evaluated. Scanning electron microscopy was performed on eroded samples as well as worn nozzles to understand the wear mechanisms. The dominant wear mechanism observed was grain pullout. Erosion models were reviewed and along the lines of classical erosion theories a semi-empirical model, suitable for erosion of nozzle materials under AWJ impact, was developed. The erosion data correlated very well with the developed model. Finally, the cutting efficiency of AWJ nozzles was investigated in conjunction with nozzle wear. The cutting efficiency of a nozzle deteriorates as it wears. There is a direct correlation between nozzle wear and cutting efficiency. The operating conditions that produce the most efficient jets also cause the most wear in the nozzle.

  16. Analysis of abrasive wear behavior of PTFE composite using Taguchi’s technique

    Directory of Open Access Journals (Sweden)

    Yusuf Şahin

    2015-12-01

    Full Text Available Polymeric composites are widely used for structural, aerospace, and automobile sectors due to their good combination of high specific strength and specific modulus. These two main characteristics make these materials attractive, compared to conventional materials like metal or alloy ones. Some of their typical benefits include easy processing, corrosion resistance, low friction, and damping of noise and vibrations. Wear behavior of Polytetrafluoroethylenes (PTFE and its composites including glass-filled composites and carbon-filled composites are investigated using a pin-on-disc configuration. A plan of experiments in terms of Taguchi technique is carried out to acquire data in controlled way. An orthogonal array (L9 and the analysis of variance are employed to investigate the influence of process parameters on the wear of these composites. Volume loss increased with abrasive size, load, and distance. Furthermore, specific wear rate decreased with increasing grit size, load, sliding distance, whereas, slightly with compressive strength. Optimal process parameters, which minimize the volume loss, were the factor combinations of L1, G3, D1, and C3. Confirmation experiments were conducted to verify the optimal testing parameters. It was found that in terms of volume loss, there was a good agreement between the estimated and the experimental value of S/N ratio with an error of 1.604%. Moreover, abrasive size, load, and sliding distance exerted a great effect on the specific wear rate, at 51.14, 27.77, and 14.70%, respectively.

  17. Improvement of finishing antifriction treatment without abrasive of the rubbing parts surfaces of agricultural machineries

    Directory of Open Access Journals (Sweden)

    I.V. Shepelenk

    2014-06-01

    Full Text Available The wear of machines and mechanisms after rubbing is a major concern. The costs of manufacturing and restoration parts for agricultural machinery are enormous such as the trunnions pinions of hydraulic pumps. Finishing treatment antifriction without abrasive (FTAA is the existing method of manufacturing and restoration, but it has disadvantages like low work efficiency and the frequent replacement of the instrument. That is why a new method of FTAA parts type ''tree'' has been developed called vibratory finishing treatment antifriction without abrasive, (VFTAA method. The study was conducted at the laboratory of the State Technical University of Kirovograd (Ukraine where turn 16K20, the profilograph-profilometer "Talysurf-5", the scanning electron microscope REM-106I, friction machine MI-1M and the stand KI-28097-02M were used respectively for machining, study of micro relief before and after the VFTAA, microstructure, wear resistance and the determination of the break-in period of parts. The results showed that the VFTAA helped reduce the roughness Ra of the samples studied by half compared to the samples processed by polishing and 1.3 times compared to those treated with the FTAA, the break-in period has been reduced four times , this leads to an increase in the life of the hydraulic pump. This technology can be recommended for manufacturing and repair of hydraulic units of agricultural machineries.

  18. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    Science.gov (United States)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  19. Study on abrasive mixing chamber of pre-mixed water jet

    OpenAIRE

    Junqing, Meng; Baisheng, Nie; Yechao, Ma; Bi, Zhao

    2015-01-01

    In order to reveal the flow law of isothermal, incompressible, steady, liquid-solid turbulent flow in mixing chamber of premixed abrasive water jet, the FLUENT software is used. The flow law of liquid-solid two phase flow is obtained. Abrasive mixing chamber models with four different sizes are used in this simulation, key design parameters of mine abrasive mixing chamber are determined. The flow laws of liquid-solid two phase flow in abrasive mixing chamber model with 7 different abrasive vo...

  20. MECHANISM AND PREDICTION OF MATERIAL ABRASION IN HIGH-VELOCITY SEDIMENT-LADEN FLOW

    Institute of Scientific and Technical Information of China (English)

    HUANG Xi-bin; YUAN Yin-zhong

    2006-01-01

    The wall surface of material is prone to silt abrasion by high-velocity sediment-laden flow. The silt abrasion is different form cavitation erosion. In this article, the characteristics of silt abrasion were discussed. The mechanism of silt abrasion was analyzed and the formation and development of ripple shape on wall surface of material were explained thereafter. Based on turbulence theory and test data, some formulas were derived for predicting the abrasion rate of concrete wall surface in high-velocity sediment-laden flow. The calculated results show good agreement with the experimental data.

  1. Evaluation of the Particle Aerosolization from n-TiO2 Photocatalytic Nanocoatings under Abrasion

    Directory of Open Access Journals (Sweden)

    Neeraj Shandilya

    2014-01-01

    Full Text Available A parametric study on the release of titanium dioxide (TiO2 nanoparticles from two commercial photocatalytic nanocoatings is carried out. For this, abrasion tests are performed on them. The formed aerosols are characterized by their number concentration, particle size distribution, individual particle shape, size, and chemical composition. The two nanocoatings appear to exhibit contrastingly opposite behavior with respect to the number concentration of the released particles. Having irregular shapes, the released particles are found to have unimodal size distributions with 1.5–3.5% (in mass of Ti content. However, no free nanoparticles of TiO2 were found. Distinct phases during the particle number concentration evolution with time are also discussed and evaluated. Two quantities—(ΔC/ΔtI and TII—are identified as the important indicators to qualitatively measure the resistance strength and hence the concentration of the released particles from a nanocoating during stress application.

  2. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Institute of Scientific and Technical Information of China (English)

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN

    2011-01-01

    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  3. Abrasion Testing of Critical Components of Hydrokinetic Devices

    Energy Technology Data Exchange (ETDEWEB)

    Worthington, Monty [ORPC Alaska; Ali, Muhammad [Ohio University; Ravens, Tom [University of Alaska Anchorage

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  4. Nanometric Finishing on Biomedical Implants by Abrasive Flow Finishing

    Science.gov (United States)

    Subramanian, Kavithaa Thirumalai; Balashanmugam, Natchimuthu; Shashi Kumar, Panaghra Veeraiah

    2016-01-01

    Abrasive flow finishing (AFF) is a non-conventional finishing technique that offers better accuracy, efficiency, consistency, economy in finishing of complex/difficult to machine materials/components and provides the possibility of effective automation as aspired by the manufacturing sector. The present study describes the finishing of a hip joint made of ASTM grade Co-Cr alloy by Abrasive Flow Machining (AFM) process. The major input parameters of the AFF process were optimized for achieving nanometric finishing of the component. The roughness average (Ra) values were recorded during experimentation using surface roughness tester and the results are discussed in detail. The surface finished hip joints were characterized using Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and residual stress analysis using X-Ray Diffraction (XRD). The discussion lays emphasis on the significance, efficacy and versatile nature of the AFF process in finishing of bio-medical implants.

  5. Analysis of striation formation mechanism in abrasive water jet cutting

    OpenAIRE

    Junkar, Mihael; Orbanić, Henri

    2015-01-01

    In this paper the macro-mechanism of abrasive water jet (AWJ) cutting is studied from the point of cutting front and striation formation analysis. The striation on the surface cut with AWJ is a characteristic phenomena which is strongly present when cutting with high traverse velocities for particular material type and thickness of workpiece. The connection between the cutting front step formation and striation formation is explained through series of experiments, which include visual observa...

  6. Simulation of abrasive water jet cutting process - Part 1

    OpenAIRE

    Lebar, Andrej; Junkar, Mihael

    2015-01-01

    Abrasive water jet (AWJ) machined surfaces exhibit the texture typical of machining with high energy density beam processing technologies. It has a superior surface quality in the upper region and rough surface in the lower zone with pronounced texture marks called striations. The nature of the mechanisms involved in the domain of AWJ machining is still not well understood but is essential for AWJ control improvement. In this paper, the development of an AWJ machining simulation is reported o...

  7. Abrasive water-jet: controlled depth milling of titanium alloys

    OpenAIRE

    Fowler, Gary

    2003-01-01

    Abrasive waterjet (AWJ) technology is used in a routine manner in manufacturing industry to cut materials that are difficult to cut by other methods. Whilst the technology for through cutting of materials is mature, the process is also being developed for controlled depth milling (CDM) of materials. The aerospace industry have a requirement to remove redundant material from components manufactured from difficult to machine Ti6Al4V and titanium aluminide alloys and thus reduce component w...

  8. Is bovine dentine an appropriate substitute in abrasion studies

    OpenAIRE

    Wegehaupt, F J; Widmer, R.; Attin, T.

    2010-01-01

    The study aimed to compare the wear behaviour of human and bovine dentine due to toothbrushing with different relative dentin abrasivity (RDA) toothpastes. Forty human and 40 bovine dentine samples were prepared from bovine lower incisors or human premolars roots, and baseline surface profiles were recorded. The samples were distributed to four groups (each group n = 10 human and 10 bovine samples) and brushed with fluoridated experimental toothpastes with different RDAs (group A: RDA 10, B: ...

  9. Abrasion of abutment screw coated with TiN

    OpenAIRE

    Jung, Seok-Won; Son, Mee-Kyoung; Chung, Chae-Heon; Kim, Hee-Jung

    2009-01-01

    STATEMENT OF PROBLEM Screw loosening has been a common complication and still reported frequently. PURPOSE The purpose of this study was to evaluate abrasion of the implant fixture and TiN coated abutment screw after repeated delivery and removal with universal measuring microscope. MATERIAL AND METHODS Implant systems used for this study were Osstem and 3i. Seven pairs of implant fixtures, abutments and abutment screws for each system were selected and all the fixtures were perpendicularly m...

  10. Shotcup petal abrasions in close range .410-caliber shotgun injuries.

    Science.gov (United States)

    Dowling, G P; Dickinson, J A; Cooke, C T

    1988-01-01

    Shotcup petal abrasions centered around a shotgun wound of entrance are generally thought to occur at a range of 30 to 90 cm. A suicidal .410-caliber shotgun injury of the right eye is described in which typical petal abrasions were noted around the entrance wound. However, significant soot deposition around the wound suggested that the range of fire was less than 30 cm and perhaps closer to 15 cm. Test-firing of the weapon and ammunition used by the decedent showed some spread of the shotcup petals at a range of 7.5 cm, progressing to maximum spread at 30 to 52.5 cm. Further testing with other .410 ammunition, containing shotcups, confirmed the spread of shotcup petals at ranges less than 30 cm, irrespective of manufacturer, shotshell length, and birdshot size. When a variety of shotguns were tested, it was found that one weapon with a very short barrel and cylinder bore did not exhibit petal spread until a range of 30 cm was reached. The remaining shotguns, with longer barrels and full choke, all demonstrated definite petal spread at a range of 12.5 cm. The long, narrow configuration of .410 shotcup petals may explain their early spread and the production of petal abrasions at ranges of less than 30 cm.

  11. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  12. Modelling of structure and properties of pearlitic steel and abrasive wear of the turnout frog in the cyclic loading conditions

    Directory of Open Access Journals (Sweden)

    J. Herian

    2011-11-01

    Full Text Available Purpose: Analysis of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of 520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitative evaluation of the microstructure. In numerical estimations there were marked distributions of the loads and then distributions of the contact stresses and the strains in places of contact wheel-switch components. Tests of resistance to abrasive wear were carried out at the Amsler stand.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearlitic structure and properties of the steel.Practical implications: In physical modelling of tests of resistance to abrasive wear for the steel grade R260 after hot rolling and isothermal annealing it has been proved that this feature is a function of the steel structure and properties in the given operation conditions. The resistance to abrasive wear of steel R260 with a pearlitic structure and different pearlite morphology decreases with the increase of load and slide. From conducted numerical calculations result that the biggest dynamic load is in the moment of a drive of a wheel set on a frog of the turnout. The value of the vertical force depends on speed and mass of the railway vehicle.Originality/value: An advantageous pearlitic morphology of steel (block sections with interlamellar distance in the order of 0.12-0.13 μm, ensuring hardness of about 340-350 HB, is facilitated by a hot rolling process combined with isothermal annealing.

  13. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

    Directory of Open Access Journals (Sweden)

    Melissa H. X. Tan

    2015-01-01

    Full Text Available Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm versus the conventional alumina abrasive (29 μm in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p<0.05 despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

  14. Stability analyses of the mass abrasive projectile high-speed penetrating into a concrete target Part III: Terminal ballistic trajectory analyses

    Science.gov (United States)

    Wu, H.; Chen, X. W.; Fang, Q.; Kong, X. Z.; He, L. L.

    2015-08-01

    During the high-speed penetration of projectiles into concrete targets (the impact velocity ranges from 1.0 to 1.5 km/s), important factors such as the incident oblique and attacking angles, as well as the asymmetric abrasions of the projectile nose induced by the target-projectile interactions, may lead to obvious deviation of the terminal ballistic trajectory and reduction of the penetration efficiency. Based on the engineering model for the mass loss and nose-blunting of ogive-nosed projectiles established, by using the Differential Area Force Law (DAFL) method and semi-empirical resistance function, a finite differential approach was programmed (PENTRA2D) for predicting the terminal ballistic trajectory of mass abrasive high-speed projectiles penetrating into concrete targets. It accounts for the free-surface effects on the drag force acting on the projectile, which are attributed to the oblique and attacking angles, as well as the asymmetric nose abrasion of the projectile. Its validation on the prediction of curvilinear trajectories of non-normal high-speed penetrators into concrete targets is verified by comparison with available test data. Relevant parametric influential analyses show that the most influential factor for the stability of terminal ballistic trajectories is the attacking angle, followed by the oblique angle, the discrepancy of asymmetric nose abrasion, and the location of mass center of projectile. The terminal ballistic trajectory deviations are aggravated as the above four parameters increase.

  15. Wear resistant of Al{sub 2}O{sub 3}/heat-resistant steel at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Bao Chonggao [Graduate school at Shenzhen, Tsinghua Univ., Shenzhen (China); School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China); Xing Jiandong; Gao Yimin; Wang Enze [School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China)

    2005-07-01

    The high temperature abrasive wear resistant of the composites with different Al{sub 2}O{sub 3} volume fractions, particle coating and size were investigated and the failure action of composites under different conditions at high temperature was analyzed. The results showed that the high temperature abrasive wear resistant of composite with Ni coating and wide size and 39% volume fraction of particle is the best among all composites examined. (orig.)

  16. RESEARCH ON ABRASION OF DEBRIS FLOW TO HIGH-SPEED DRAINAGE STRUCTURE

    Institute of Scientific and Technical Information of China (English)

    陈洪凯; 唐红梅; 吴四飞

    2004-01-01

    As one weak topic in research of debris flow, abrasion of debris flow shortens obviously application life of control structure composed of concrete. High-speed drainage structure, one of the most effective techniques to control giant debris flow disaster, has shortened one-third application life due to abrasion by debris flow. Based on velocity calculation method founded by two-phase theory, research of abrasion mechanism of debris flow to high-speed drainage structure was made. The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high-speed drainage trough structure. Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow. And abrasion amount formula of the high-speed drainage trough structure is set up by dimensional analysis. Amount to calculating in the formula is consistent with testing data in-situ, which is valuable in design of high-speed drainage structure.

  17. Impact–abrasion wear characteristics of in-situ VC-reinforced austenitic steel matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Moghaddam, E.G., E-mail: emad_g_moghaddam@alum.sharif.edu [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of); Karimzadeh, N. [Department of Materials Engineering, Islamic Azad University, Najafabad Branch, Isfahan (Iran, Islamic Republic of); Varahram, N.; Davami, P. [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of)

    2013-11-15

    In this investigation, in-situ precipitation of vanadium carbides was employed to reinforce Fe–13Mn and Fe–13Mn–3W alloys by means of conventional melting and casting route. Microstructures were characterized by optical and scanning electron microscopy techniques. Mechanical properties of the materials were determined by hardness, impact toughness and tension tests. It was observed that tungsten improved the strength of the matrix and the reinforcements as well as tensile properties and work hardening rate of the VC-reinforced composite. Ball mill abrasion test was utilized to simulate impact–abrasion wear condition using two types of abrasive minerals. The results showed that the degree of benefit to be gained by the use of in-situ VC-reinforced composite materials depends strongly on crush strength of the abrasives. It was found that the studied particle-reinforced composite materials were only advantageous when the abrasives were relatively soft, providing low-stress abrasion condition.

  18. The effect of hydrogen peroxide on polishing removal rate in CMP with various abrasives

    Science.gov (United States)

    Manivannan, R.; Ramanathan, S.

    2009-01-01

    The effect of hydrogen peroxide in chemical mechanical planarization slurries for shallow trench isolation was investigated. The various abrasives used in this study were ceria, silica, alumina, zirconia, titania, silicon carbide, and silicon nitride. Hydrogen peroxide suppresses the polishing of silicon dioxide and silicon nitride surfaces by ceria abrasives. The polishing performances of other abrasives were either unaffected or enhanced slightly with the addition of hydrogen peroxide. The ceria abrasives were treated with hydrogen peroxide, and the polishing of the work surfaces with the treated abrasive shows that the inhibiting action of hydrogen peroxide is reversible. It was found that the effect of hydrogen peroxide as an additive is a strong function of the nature of the abrasive particle.

  19. Control technology for crystalline silica exposures in construction: wet abrasive blasting.

    Science.gov (United States)

    Golla, Vijay; Heitbrink, William

    2004-03-01

    This study was designed to document the effect that wet abrasive blasting has on reducing worker exposure to crystalline silica, which has been associated with silicosis and premature death. In this study, worker exposure to respirable crystalline silica was monitored during wet abrasive blasting on the exterior walls of a parking garage to remove surface concrete and expose the underlying aggregate. In this process a wet sand mix comprised of 80% dry sand and 20% water was used. Sampling and analysis revealed that the geometric mean respirable quartz concentration was 0.2 mg/m(3) for workers conducting abrasive blasting and 0.06 mg/m(3) for helpers. When abrasive blasting was conducted in areas that apparently had reduced natural ventilation, dust exposures appeared to increase. When compared with other published data, this case study suggests that wet abrasive blasting causes less exposure to crystalline silica than dry abrasive blasting. PMID:15204868

  20. Design and tailoring of Ni-Sn-W composites for bonded abrasive applications

    Energy Technology Data Exchange (ETDEWEB)

    Kourtoukova, G.L.; Demetry, C.; Biederman, R.R. [Worcester Polytechnic Inst., MA (United States). Materials Science and Engineering Program; Ramanath, S.; Andrews, R.M.; Jacobs, D.S. [Saint-Gobain/Norton Company, Worcester, MA (United States)

    2000-01-15

    The combination of properties ideal for metal bonds in abrasive products can rarely be achieved in a monolithic material. This research demonstrates a successful approach for producing a composite bond with higher elastic modulus without a significant increase in wear resistance, by taking advantage of the reaction between matrix and reinforcement to produce intermetallics. Composites comprised of a Ni-Sn matrix with continuous W fiber and/or W powder dispersoid were prepared by powder metallurgy methods. Composite specimens densified by hot pressing were characterized with a combination of scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analyses, measurements of wear resistance, and measurements of Young's modulus and hardness by both bulk and nanoindentation methods. A significant stiffening effect was observed; the elastic modulus of the composites was up to 30% greater than that predicted by a rule of mixtures based on the moduli of the unreacted fiber and matrix constituents alone. As desired, the wear resistance of the composite was approximately equal to that of the Ni-Sn matrix. One contribution to this combination of properties is believed to be the high elastic moduli and likely low fracture toughness of the Ni-W and Ni-Sn intermetallics that are formed. Properties of the Ni-Sn-W composites are contrasted with those of a Ni-Sn matrix reinforced with WC particulate, where no reaction occurs at the interface. (orig.)

  1. Abrasive wear of BA1055 bronze with additives of Si, Cr, Mo and/or W

    Directory of Open Access Journals (Sweden)

    B. P. Pisarek

    2008-10-01

    Full Text Available Aluminium bronzes belong to the high-grade constructional materials applied on the put under strongly load pieces of machines, aboutgood sliding, resistant properties on corrosion both in the cast state how and after the thermal processing. It moves to them Cr and Si in the aim of the improvement of their usable proprieties. The additions Mo and/or W were not applied so far. It was worked out therefore the new kind of bronzes casting including these elements. Make additions to the Cu-Al-Fe-Ni bronze of Si, Cr, Mo and/or W in the rise of these properties makes possible. The investigations of the surface distribution of the concentration of elements in the microstructure of the studied bronze on X-ray microanalyzer were conducted. It results from conducted investigations, that in the aluminium bronze BA1055 after makes additions Si, Cr, Mo and/or W the phases of the type κFe, κNi crystallize, probably as complex silicides. Elements such as: Fe and Si dissolve first of all in phases κ, in smaller stage in the matrix of the bronze; Mn, Ni and W they dissolve in matrix and phases κ. It dissolves Cr and Mo in the larger stage in phases κ than in the matrix. The sizes of the abrasive wear were compared in the state cast multicomponentnew casting Cu-Al-Fe-Ni bronzes with the additives Cr, Mo or W with the wear of the bronze CuAl10Fe5Ni5Si. The investigations of thewear were conducted on the standard device. It results from conducted investigations, that make additions to bronze BA1055 of the additives of Si, Cr, Mo, and/or W it influences the rise of the hardness (HB of the bronze in the cast state, in the result of the enlarged quantity separates of hard phases κ, and in the consequence the decrease of the abrasive wear. The addition of molybdenum made possible obtainment of the microhardness of the phase α and γ 2 on the comparable level. From the microstructure of the bronze CuAl10Fe5Ni5MoSi is characterizes the smallest abrasive wear among

  2. A Profilometric Study to Assess the Role of Toothbrush and Toothpaste in Abrasion Process

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2015-09-01

    Full Text Available Statement of the Problem: Despite of many studies conducted on toothbrushes and toothpaste to find out the culprit for abrasion, there is no clear cut evidence to pin point the real cause for abrasion. Purpose: An in vitro assessment of the role of different types of toothbrushes (soft/ medium/hard in abrasion process when used in conjunction with and without a dentifrice. Materials and Method: Forty five freshly extracted, sound, human incisor teeth were collected for this study. Enamel specimens of approximately 9 mm2 were prepared by gross trimming of extracted teeth using a lathe machine (Baldor 340 Dental lathe; Ohio, USA. They were mounted on separate acrylic bases. The specimens were divided into three groups, each group containing 15 mounted specimens. Group 1 specimens were brushed with soft toothbrush; Group 2 brushed with medium toothbrush and Group 3 with hard toothbrush. Initially, all the mounted specimens in each group were brushed using dentifrice and then the same procedure was repeated with water as control. Profilometric readings were recorded pre and post to tooth brushing and the differences in readings served as proxy measure to assess surface abrasion. These values were then compared to each other. Kruskal Wallis and Mann-Whitney U test were performed. Results: The results showed that brushing, with water alone, caused less abrasion than when toothpaste was added (p< 0.008. When brushed with water, the harder toothbrush caused more abrasion (higher Ra-value, but when toothpaste was added, the softer toothbrush caused more abrasion (p< 0.001. Conclusion: Besides supporting the fact that toothpaste is needed to create a significant abrasion, this study also showed that a softer toothbrush can cause more abrasion than harder ones. The flexibility of bristles is only secondary to abrasion process and abrasivity of dentifrice has an important role in abrasion process.

  3. Surface roughness and wear of resin cements after toothbrush abrasion

    Directory of Open Access Journals (Sweden)

    Sérgio Kiyoshi ISHIKIRIAMA

    2015-01-01

    Full Text Available Increased surface roughness and wear of resin cements may cause failure of indirect restorations. The aim of this study was to evaluate quantitatively the surface roughness change and the vertical wear of four resin cements subjected to mechanical toothbrushing abrasion. Ten rectangular specimens (15 × 5 × 4 mm were fabricated according to manufacturer instructions for each group (n = 10: Nexus 3, Kerr (NX3; RelyX ARC, 3M ESPE (ARC; RelyX U100, 3M ESPE (U100; and Variolink II, Ivoclar/Vivadent (VL2. Initial roughness (Ra, µm was obtained through 5 readings with a roughness meter. Specimens were then subjected to toothbrushing abrasion (100,000 cycles, and further evaluation was conducted for final roughness. Vertical wear (µm was quantified by 3 readings of the real profile between control and brushed surfaces. Data were subjected to analysis of variance, followed by Tukey’s test (p < 0.05. The Pearson correlation test was performed between the surface roughness change and wear (p < 0.05. The mean values of initial/final roughness (Ra, µm/wear (µm were as follows: NX3 (0.078/0.127/23.175; ARC (0.086/0.246/20.263; U100 (0.296/0.589/16.952; and VL2 (0.313/0.512/22.876. Toothbrushing abrasion increased surface roughness and wear of all resin cements tested, although no correlation was found between those variables. Vertical wear was similar among groups; however, it was considered high and may lead to gap formation in indirect restorations.

  4. Development of spent-control rod cutting equipment by abrasive water jet

    Energy Technology Data Exchange (ETDEWEB)

    Usui, Shinichi; Komiya, Toshihiro [Kawasaki Heavy Industries Ltd., Tokyo (Japan)

    2000-11-01

    Kawasaki Heavy Industries, Ltd. developed the cutting apparatus for spent-control rods and channel boxes, which utilized Abrasive Water Jet, and delivered them to Japan Atomic Power Company, Ltd. An abrasive water jet cutting is cutting method by abrasive ejecting with very high pressurized water (300 Mpa) and has merit not affecting to the objects thermally. The cutting operation carries out remotely in underwater and ejected abrasives are collected and reused in order to decrease secondary wastes. The spent-control rods and channel boxes are divided into two or three pieces and stored in the can in layers. (author)

  5. RESEARCH ABOUT RESULTS REPRODUTIBILITY AND ABRASIVE PARTICLES FRAGMENTATION IN BALL-CRATERING TESTS

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2013-06-01

    Full Text Available The micro-abrasive wear tests by rotating ball (crater wear have played an important role in abrasive wear researches. In this type of test, the contact between a specimen and a ball on rotating motion and abrasive particles supplied between these two elements, results in a crater on the specimen, based on which the abrasive wear behaviour is analysed. The purpose of this work is to study results the reprodutibility and the silicon carbide (SiC abrasive particles fragmentation during micro-abrasive wear tests. Tests were conducted with carburized AISI 1010 steel balls and high speed steel specimens, “with” and “without” titanium nitride (TiN coatings. The abrasive slurry was prepared with black silicon carbide (average particle size of 5 µm and distilled water. Grooving abrasion is related with lower reprodutibility results. For the test conditions of this work, no abrasive particles fragmentation was observed, independently of the sliding distance, what is justified, among others factors, by the low normal force applied.

  6. EXPERIMENTAL STUDY ON VELOCITY PROFILE OF SUBMERGED ABRASIVE SUSPENSION JET FLOW

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Abrasive jet cutting, as a more efficient machining or cutting method, has emerged in recent years in mining and machining industries, but the knowledge about velocity profile of abrasive jet flow lacks in general. In practice, the Polyacrylamide (PAM) is generally applied to jet fluid to increase the suspension of the abrasive particles. Also, the effects of PAM on jet flow are not very clear. In this paper, velocity fields of both the abrasive particles and the fluid were systematically studied with the PIV technology. The slip velocity between the abrasive particle and the surrounding fluid was subtracted out to give a further description of abrasive suspension jet. The effects of polymer PAM on both the fluid flow and the movement of the suspending abrasive particles were also measured. And it is found that the PAM is a proper type of additive to improve velocity fields for both the abrasive particles and the fluid in a jet. The results of the PIV measurement can help give a better understanding about the basic physics of abrasive suspension jet flow, and a good guidance to validate and develop reliable computational models to describe the jet.

  7. Radioactive labeling in the study of abrasion of hard tooth tissue

    International Nuclear Information System (INIS)

    Labeling the surface of hard tooth tissue samples by the nuclear recoil effect in radioactive decay was applied to study abrasion caused by abrasive components of tooth-pastes. 222Rn and its short-lived decay products were implanted into the surface in vacuum. For this purpose irradiation was applied to sample placed very close to thin 226Ra source. Measuring the activity before and after abrasion was used to evaluate abrasion in the system toothbrush - various suspensions of the tooth-pastes - hard tooth tissue (enamel or dentine) in a specially designed device, dentoabrasionmeter VUS 2. (author)

  8. Simulation of abrasive water jet cutting process - Part 2

    OpenAIRE

    Junkar, Mihael; Orbanić, Henri

    2015-01-01

    A new two-dimensional cellular automata (CA) model for the simulation of the abrasive water jet (AWJ) cutting process is presented. The CA calculates the shape of the cutting front, which can be used as an estimation of the surface quality. The cutting front is formed based on material removal rules and AWJ propagation rules. The material removal rule calculates when a particular partof the material will be removed with regard to the energy of AWJ. The AWJ propagation rule calculates the dist...

  9. A mathematical model for electrochemical abrasive magnetic polishing operation

    International Nuclear Information System (INIS)

    In most reactions and metallurgical machining processes, it is essential on economic grounds to conserve energy requirements. The most important part of this energy is by hybrid conservation systems. Recently, for example as Magnetic- Abrasive - Electrolytic turning (MEAT) processes in the production of high surface quality by ultra precision machining. This technology combines many kinds of energy named hybrid processes, which satisfy both the metal removal efficiency and surface finishing for difficult-to-cut materials at the same time. In the present work, three stages of this process are studied and assessed. In the first stage, the metal removal by the electrochemical turning (ECT) is performed based on Faraday's laws. In this particular case, the different parameters that can affect ECT process such as the applied voltage and gap between the tool and the work-piece, the revolution speed, and the used type of electrolyte and flow rate, are studied and assessed. The author deduced a formula interpreting the relation between the electric conductivity and the process efficiency. Moreover, the relation between the above-mentioned parameter is correlated to the process efficiency. Unfortunately, an oxide membrane appears after some time which degrades the process efficiency. Therefore, in the second stage nonwoven abrasive pads can remove the oxide membrane. Two pad types are evaluated in this concern namely Aluminum oxide and Silicon carbide with different mesh cells are investigated in the abrasive-electrochemical process (AECT). In the third stage, applying a magnetic field can contribute in the oxide film destructions, leading to improving the magneto abrasive electrochemical process (MEAT) efficiency. The comparisons between ECM, AECM and MEAT processes show that average specific metal removal (Wm), are 0.5, 1.9, and 2.5 g/min.mm2.Amp, respectively. Meanwhile the process efficiencies are 1.18, 2.19, and 2.74, respectively. Therefore, the results of the present

  10. Diffuse corneal abrasion after ocular exposure to laundry detergent pod.

    Science.gov (United States)

    Whitney, Rachel E; Baum, Carl R; Aronson, Paul L

    2015-02-01

    Although ocular injury from alkaline household cleaning products is well described, there is less known about the significance and extent of injury with ocular exposure to detergent pods. We report a 12-month-old with diffuse corneal abrasion caused by ocular contact with a laundry detergent pod. In addition to the known risks with aspiration with detergent pods, the potential for severe ocular injury is important for parents and clinicians to recognize. Children with ocular exposure to detergent pods should seek immediate medical care.

  11. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    Directory of Open Access Journals (Sweden)

    A.A. Ayeni

    2012-06-01

    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  12. New decontamination techniques: chemical gels, electropolishing and abrasives

    International Nuclear Information System (INIS)

    The decommissioning of nuclear installations requires decontamination techniques that are efficient, simple to apply and producing a small amount of wastes, which are easy to process. With a view to this, three decontamination methods, which appear to be particularly suited to decommissioning, have been studied. These three methods are: - spraying of gels carrying chemical decontaminating agents, - electropolishing with a swab device, - abrasives blasting. After parametric tests on non-radioactive and active samples, the industrial application of these methods in the dismantling of installations was studied. These industrial applications concern: - decontamination of pieces coming from the German BWR ISAR by immersion and gel spraying, - decontamination, mainly by gel spraying, and dismantling of the BRENNILIS bituminisation plant, - decontamination of part of the cooling circuit of the graphite gas reactor G2 by gel spraying, - decontamination of a component of the FBR SuperPhenix, using dry abrasives blasting. During the first three applications, generated secondary wastes volume and form were determined. 33 tabs., 16 figs., 12 refs

  13. Study on mineral processing technology for abrasive minerals

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Seong Woong; Yang, Jung Il; Hwang, Seon Kook; Choi, Yeon Ho; Cho, Ken Joon; Shin, Hee Young [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

    1995-12-01

    Buyeo Materials in Buyeogun, Choongnam province is a company producing feldspar concentrate, but does not yet utilize the garnet as abrasive material and other useful heavy minerals wasted out from the process of feldspar ore. The purpose of this study is to develop technology and process for the recovery of garnet concentrate. As results, the garnet is defined as ferro manganese garnet. The optimum process for recovery of garnet concentrate is to primarily concentrate heavy minerals from tailings of feldspar processing. And secondly the heavy minerals concentrated is dried and separated garnet concentrate from other heavy minerals. At this time, the garnet concentrate is yield by 0.176%wt from 0.31%wt of heavy minerals in head ore. The garnet concentrate contains 33.35% SiO{sub 2}, 12.20% Al{sub 2}O{sub 3}, 28.47% Fe{sub 2}O{sub 3}, 11.96% MnO. As for utilization of abrasive materials, a fundamental data was established on technology of grinding and classification. (author). 13 refs., 47 figs., 24 tabs.

  14. 16 CFR Figure 8 to Part 1512 - Reflectorized Bicycle Wheel Rim Abrasion Test Device

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Reflectorized Bicycle Wheel Rim Abrasion Test Device 8 Figure 8 to Part 1512 Commercial Practices CONSUMER PRODUCT SAFETY COMMISSION FEDERAL...—Reflectorized Bicycle Wheel Rim Abrasion Test Device EC03OC91.074...

  15. Potential Use of Abrasive Air-Propelled Agricultural Residues for Weed Control

    Science.gov (United States)

    A new postemergence weed control tactic is proposed for organic production systems that results in plant abrasion and death upon assault from abrasive grits propelled by compressed air. Grit derived from granulated walnut shells was delivered by a sand blaster at 517 kPa at distances of 30 to 60 cm ...

  16. Abrasive, silica phytoliths and the evolution of thick molar enamel in primates, with implications for the diet of Paranthropus boisei.

    Directory of Open Access Journals (Sweden)

    Diana Rabenold

    Full Text Available BACKGROUND: Primates--including fossil species of apes and hominins--show variation in their degree of molar enamel thickness, a trait long thought to reflect a diet of hard or tough foods. The early hominins demonstrated molar enamel thickness of moderate to extreme degrees, which suggested to most researchers that they ate hard foods obtained on or near the ground, such as nuts, seeds, tubers, and roots. We propose an alternative hypothesis--that the amount of phytoliths in foods correlates with the evolution of thick molar enamel in primates, although this effect is constrained by a species' degree of folivory. METHODOLOGY/PRINCIPAL FINDINGS: From a combination of dietary data and evidence for the levels of phytoliths in plant families in the literature, we calculated the percentage of plant foods rich in phytoliths in the diets of twelve extant primates with wide variation in their molar enamel thickness. Additional dietary data from the literature provided the percentage of each primate's diet made up of plants and of leaves. A statistical analysis of these variables showed that the amount of abrasive silica phytoliths in the diets of our sample primates correlated positively with the thickness of their molar enamel, constrained by the amount of leaves in their diet (R(2 = 0.875; p<.0006. CONCLUSIONS/SIGNIFICANCE: The need to resist abrasion from phytoliths appears to be a key selective force behind the evolution of thick molar enamel in primates. The extreme molar enamel thickness of the teeth of the East African hominin Paranthropus boisei, long thought to suggest a diet comprising predominantly hard objects, instead appears to indicate a diet with plants high in abrasive silica phytoliths.

  17. A novel cleaner for colloidal silica abrasive removal in post-Cu CMP cleaning

    International Nuclear Information System (INIS)

    A novel cleaning solution, named FA/O alkaline cleaner, was proposed and demonstrated in the removal of colloidal silica abrasives. In order to remove both the chemical and physical absorbed colloidal silica abrasives, an FA/OII chelating agent and non-ionic surfactant were added into the cleaner. By varying the concentration of chelating agent and non-ionic surfactant, a series of experiments were performed to determine the best cleaning results. This paper discusses the mechanism of the removal of colloidal silica abrasives with a FA/O alkaline cleaner. Based on the experiment results, it is concluded that both the FA/OII chelating and non-ionic surfactant could benefit the removal of colloidal silica abrasives. When the concentration of FA/OII chelating agent and FA/O non-ionic surfactant reached the optima value, it was demonstrated that silica abrasives could be removed efficiently by this novel cleaning solution. (paper)

  18. A review of engineering control technology for exposures generated during abrasive blasting operations.

    Science.gov (United States)

    Flynn, Michael R; Susi, Pam

    2004-10-01

    This literature review presents information on measures for controlling worker exposure to toxic airborne contaminants generated during abrasive blasting operations occurring primarily in the construction industry. The exposures of concern include respirable crystalline silica, lead, chromates, and other toxic metals. Unfortunately, silica sand continues to be widely used in the United States as an abrasive blasting medium, resulting in high exposures to operators and surrounding personnel. Recently, several alternative abrasives have emerged as potential substitutes for sand, but they seem to be underused Some of these abrasives may pose additional metal exposure hazards. In addition, several new and improved technologies offer promise for reducing or eliminating exposures; these include wet abrasive blasting, high-pressure water jetting, vacuum blasting, and automated/robotic systems. More research, particularly field studies, is needed to evaluate control interventions in this important and hazardous operation.

  19. Two-Body Abrasive Wear of the Surfaces of Pangolin Scales

    Institute of Scientific and Technical Information of China (English)

    Jin Tong; Tie-biao Lü; Yun-hai Ma; Heng-kun Wang; Lu-quan Ren; R. D. Arnell

    2007-01-01

    The Pangolin, a soil-burrowing animal, is covered with scales. These scales are often abraded by soil and rock and their surface is corrugated. The abrasive wear of the surface of the scales was examined. The scales were taken from a pangolin that had died of natural causes. The tests were run on a rotary disc abrasive wear tester. The abrasive material was quartz sand (96.5 wt.%) and bentonite (3.5 wt.%). The morphology of the abraded surfaces and the abrasion were examined by stereoscopic microscopy and scanning electron microscopy. The concepts are proposed of "Guiding-Effect" and "Rolling-Effect" on the textured surfaces under free abrasive wear conditions and the critical dimensions of the "Rolling-Effect" are discussed.

  20. A new method to test rock abrasiveness based on physico-mechanical and structural properties of rocks

    Institute of Scientific and Technical Information of China (English)

    V.N. Oparin; A.S. Tanaino

    2015-01-01

    abstract A new method to test rock abrasiveness is proposed based upon the dependence of rock abrasiveness on their structural and physico-mechanical properties. The article describes the procedure of presentation of properties that govern rock abrasiveness on a canonical scale by dimensionless components, and the integrated estimation of the properties by a generalized index. The obtained results are compared with the known classifications of rock abrasiveness.

  1. Fatigue Testing of Abrasive Water Jet Cut Titanium

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Dahl, Michael E.; Williford, Ralph E.

    2009-06-08

    Battelle Memorial Institute as part of its U.S. Department of Energy (USDOE) Contract No. DE-AC05-76RL01830 to operate the Pacific Northwest National Laboratory (PNNL) provides technology assistance to qualifying small businesses in association with a Technology Assistance Program (TAP). Qualifying companies are eligible to receive a set quantity of labor associated with specific technical assistance. Having applied for a TAP agreement to assist with fatigue characterization of Abrasive Water Jet (AWJ) cut titanium specimens, the OMAX Corporation was awarded TAP agreement 09-02. This program was specified to cover dynamic testing and analysis of fatigue specimens cut from titanium alloy Ti-6%Al-4%V via AWJ technologies. In association with the TAP agreement, a best effort agreement was made to characterize fatigue specimens based on test conditions supplied by OMAX.

  2. Surface quality of marble machined by abrasive water jet

    Directory of Open Access Journals (Sweden)

    Ramy Abdullah

    2016-12-01

    Full Text Available This paper presents a study conducted to examine the effect of cutting parameters, namely standoff distance, nozzle traverse speed (TS, abrasive flow rate (AFR, and material type on cutting performance for two types of marble workpieces, Carrara white and Indian green. Statistical analysis was undertaken to assess the influence of the cutting parameters on the process performances in terms of surface roughness, surface waviness, and Kerf taper ratio. The results showed that the TS and material type were the most significant factors that affected surface roughness and Kerf taper ratio. Also, although AFR was found to have significant effect on surface waviness, it had no noticeable influence on surface roughness nor Kerf taper ratio.

  3. Monitoring and control of fine abrasive finishing processes

    DEFF Research Database (Denmark)

    Lazarev, Ruslan

    In engineering, surfaces with specified functional properties are of high demand in various applications. Desired surface finish can be obtained using several methods. Abrasive finishing is one of the most important processes in the manufacturing of mould and dies tools. It is a principal method...... to remove unwanted material, obtain desired geometry, surface quality and surface functional properties. The automation and computerization of finishing processes involves utilisation of robots, specialized machines with several degrees of freedom, sensors and data acquisition systems. The focus...... of this work was to investigate foundations for process monitoring and control methods in application to semi-automated polishing machine based on the industrial robot. The monitoring system was built on NI data acquisition system with two sensors, acoustic emission sensor and accelerometer. Acquired sensory...

  4. Cover and Erosion Asymmetry in Saltation-Abrasion

    Science.gov (United States)

    Stark, C. P.; Parker, G.

    2014-12-01

    Erosion in bedrock-floored rivers is both driven and limited by the amount of sediment transported along the bed. Some sediment boosts wear rates, whereas too much generates a protective cover. This phenomenon determines the shape of river channels in a variety of landscapes and limits how fast they evolve. Here we reevaluate data from a well-known bedrock wear experiment to throw new light on how the saltation-abrasion process. Instead of a symmetric form for erosion versus sediment flux relative to transport capacity, we find the erosion rate peak shifts towards lower sediment fluxes when blocking of oblique saltation trajectories is taken into account. The theoretical context for this reevaluation is a cover-saltation-abrasion model, based on queueing theory (QT), for bedload transport over a planar bedrock bed. The QT approach provides some clarity in the stochastic treatment of granular impacts and cover, and generates closed-form solutions for wear rate in terms of sediment flux and simplified saltation geometry. Applied to the Sklar & Dietrich (2001) experiments in a very small recirculating flume, the two-parameter QT model fits the observed relation between erosion rate and sediment load, infers sediment flux as a function of load, admits non-negligible wear rates for a mean sediment depth of one grain, i.e., for full cover on average, but also suggests that bedrock erosion is blocked at >=50% instantaneous cover. The QT model makes testable predictions for future laboratory experiments and highlights the need for specific improvements in more comprehensive treatments of bedrock erosion and cover.

  5. THE MECHANISM OF STRUCTURE FORMATION IN SPARINGLY ALLOYED WEAR RESISTANT IRONS

    OpenAIRE

    A. I. Garost

    2012-01-01

    The results of researches of macro - and microstructure, the structure, formed at primary crystallization of abrasion-resistant irons, and peculiarities of their change in process of thermal processing are given. 

  6. Development of Abrasive Selection Model/Chart for Palm Frond Broom Peeling Machine Design

    Directory of Open Access Journals (Sweden)

    Nwankwojike

    2014-12-01

    Full Text Available A model for predicting the friction required by a palm frond broom peeling machine for effective peeling of palm leaf to broom bristle and a chart for selecting the best abrasive material for this machine’s peeling operation were developed in this study using mechanistic modeling method. The model quantified the relationship between the coefficient of friction and other operational parameters of this machine while the abrasives selection chart constitutes a plot of this measured friction parameter against the abrasive materials used in palm frond broom peeling machine fabrication. The values of the coefficient of friction of palm leaf on different abrasive materials used in this plot were determined from experimental study of the effect of moisture content level of naturally withered palm leaves (uninfluenced by external forces on their coefficient of friction with the abrasives. Results revealed the average moisture content of palm leaf this machine can peel effectively as 6.96% and also that the roughest among the abrasives that approximate the coefficient of friction for a specific design of this peeling machine gives maximum peeling efficiency. Thus, the roughest among the abrasive materials that approximate the coefficient of friction for a specific design of this machine should be selected and used for its fabrication and operation.

  7. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    Science.gov (United States)

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.

    2015-01-01

    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  8. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    Directory of Open Access Journals (Sweden)

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  9. Optical-model abrasion cross sections for high-energy heavy ions

    Science.gov (United States)

    Townsend, L. W.

    1981-01-01

    Within the context of eikonal scattering theory, a generalized optical model potential approximation to the nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision model to predict abrasion cross sections for relativistic projectile heavy ions. Unlike the optical limit of Glauber theory, which cannot be used for very light nuclei, the abrasion formalism is valid for any projectile target combination at any incident kinetic energy for which eikonal scattering theory can be utilized. Results are compared with experimental results and predictions from Glauber theory.

  10. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  11. The Increased Production Efficiency and Optimization Terms of Stationarity by Flat Grinding with Abrasive Circle Surface

    Directory of Open Access Journals (Sweden)

    Husseinov Hassan Ahmad

    2014-01-01

    Full Text Available This scientific work deals with the production area. The paper investigates the problems related to the uneven abrasive effect on the processed surface by flat grinding with the abrasive circle surface, and the analytical expression of pattern distribution of the working abrasive grain within the limits of various technological primitives and inaccuracy of geometric shape have been determined. The ways of stationary provision of the grinding surface have been suggested. This paper also focuses on the economic efficiency of the production.

  12. The influence of titanium and iron oxides on the coloring and friability of the blue fired aluminum oxide as an abrasive material

    Directory of Open Access Journals (Sweden)

    E. R. Passos

    2016-03-01

    Full Text Available Abstract The quality of abrasive grains is crucial to increase the lifespan of roughing, polishing and cutting tools. The purpose of the work herein was to evaluate the variables of the blue fired aluminum oxide heat treatment process. This heat treatment process improves the physical properties of the brown fused aluminum oxide and results in a blue coloring, which uniquely identifies it within the abrasives industry. The work herein includes information beginning with the electro-fusion process of bauxite (the manufacturing of the brown fused aluminum oxide to the Blue Fired process. It also compares the fracture resistance index between these materials. This index is the inverse of the friability. Besides the content of titanium and iron oxides, process variables such as time, temperature and atmospheric conditions are important to monitor in order to reach standard requirements. Experimental evidence measuring these parameters is presented in the article herein. The blue coloring of this aluminum oxide is explained by the optical phenomena of electron transition, and not by the formation of aluminum titanate, as some technical literature has stated. Furthermore, it was proved that the coloring of blue fired material should not be used exclusively as an indicator of the optimal abrasive characteristics of this class of aluminum oxide.

  13. Surface assessment and modification of concrete using abrasive blasting

    Science.gov (United States)

    Millman, Lauren R.

    Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO22 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute's (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to

  14. Wear resistance and corrosion resistance of VCp particle reinforced stainless steel composites

    Institute of Scientific and Technical Information of China (English)

    YAO Xiu-rong; HAN Jie-cai; ZUO Hong-bo; LIU Zhao-jing; LI Feng-zhen; REN Shan-zhi

    2005-01-01

    The VCp reinforced stainless steel composite was produced by in-situ reaction casting. The composite was tested for its wear resistance under the wet abrasive condition and corrosion resistance, compared with the wear-resistant white iron and stainless steel. The results show that the wear resistance of the composite is slightly inferior to that of the white iron, but much better than that of the stainless steel under the wet grinding abrasive condition. The corrosion resistance of the composite is much better than that of the white iron in the acid medium,and a little worse than that of the stainless steel. Thus the composite exhibits superior properties of wear resistance and corrosion resistance.

  15. Study on jet type impact mill for concrete and design for abrasive jet system of pre-mixing type%喷射式混凝土冲磨机及其前混合式磨料喷射系统设计研究

    Institute of Scientific and Technical Information of China (English)

    李浩平; 李峰; 张涛

    2011-01-01

    研究了混凝土抗冲刷磨损试验中的旋转喷射式试验原理,分析了磨料水射流工作原理及工作特点,并将前混合式磨料射流原理引入到水砂喷射系统中,研制了旋转喷射式混凝土抗冲耐磨试验机.本喷射系统特点:冲刷状况更接近混凝土真实工况,冲击力大,冲刷范围广,速度高,冲磨效果好,能够有效地对不同配合比混凝土的抗冲磨性能作出比较.%The principle of rotating-jet mode test for concrete under abrasion resistance test is studied in it as well as the working principle and characteristics of abrasive water jet is analyzed,then the principle of abrasive jet of pre-mixing type is introduced into the water sand jet system. Thus rotating-jet mode abrasion resistance testing machine for concrete has been developed which is characterized with erosion much closer to the real condition of concrete ,great impact,large erosion area,high speed,good erosion effect,and comparing on abrasion resistance performance can be effectively carried out for concrete with different proportion.

  16. Machining of the Flat Surfaces with Abrasive-metallic Lapping Tools

    Institute of Scientific and Technical Information of China (English)

    Adam Barylski

    2004-01-01

    The constructional principle of abrasion metal disc is that abrasive insertions are spread uniformly on the working surface of a metal base. During lapping by means of such tools only the machining fluid is dosed and that by drop.Abrasive elements of circular shape pellets are produced by mixing boron carbide BC400 micrograins with electrographite components, the pellets were pressed with a load of about 12 kN. Next they were heated in furnace at about 520K for hours,then cooled together with the furnace. Tests were carried out on the making of circular abrasive insertions of which the main components were born carbide and micrograins of electric copper mixed the epoxide resins.

  17. Machining of the Flat Surfaces with Abrasive-metallic Lapping Tools

    Institute of Scientific and Technical Information of China (English)

    AdamBarylski

    2004-01-01

    The constructional principle of abrasion metal disc is that abrasive insertions are spread uniformly on the working surface of a metal base. During lapping by means of such tools only the machining fluid is dosed and that by drop. Abrasive elements of circular shape pellets are produced by mixing boron carbide BC400 micrograins with electrographite components, the pellets were pressed with a load of about 12 kN. Next they were heated in furnace at about 520K for hours, then cooled together with the furnace. Tests were carried out on the making of circular abrasive insertions of which the main components were born carbide and micrograins of electric copper mixed the epoxide resins.

  18. Clarification of abrasive jet precision finishing with wheel as restraint mechanisms and experimental verification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.

  19. INVESTIGATION ON NEW TYPE OF DOUBLY BLENDING ABRASIVE WATER JET NOZZLE SYSTEM WITH HIGHER PERFORMANCE

    Institute of Scientific and Technical Information of China (English)

    ZHU Pailong; ZHOU Jinjin; TANG Dianbo

    2006-01-01

    Based on the two existing abrasive water-jet(AWJ) systems, the dia-jet (or pre-jet) and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet's advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives.The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated.Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.

  20. Surface roughness and gloss of current CAD/CAM resin composites before and after toothbrush abrasion.

    Science.gov (United States)

    Koizumi, Hiroyasu; Saiki, Osamu; Nogawa, Hiroshi; Hiraba, Haruto; Okazaki, Tomoyo; Matsumura, Hideo

    2015-01-01

    The purpose of this study was to evaluate the gloss and surface roughness behaviors of newly developed CAD/CAM composite blocks with different filler contents and characteristics. The gloss and surface roughness were quantified before and after a toothbrush dentifrice abrasion test; the results were compared to the gloss and surface roughness of a ceramic CAD/CAM block. Knoop hardness was determined before abrasion test. The results were analyzed by ANOVA, Tukey HSD, and Dunnett t test (pVita Enamic>Gradia block>Shofu Block HC, Lava Ultimate≥Katana Avencia block≥Cerasmart. After toothbrush abrasion, a significant difference in the gloss unit was detected between the Shofu Block HC material and the ceramic block. The Ra and Rz of the Cerasmart and Shofu Block HC materials were significantly larger than those of the ceramic block after toothbrush abrasion. PMID:26632238

  1. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.

    1986-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  2. Abrasive blasting technology for decontamination of the inner surface of steam generator tubes

    International Nuclear Information System (INIS)

    The inner surfaces of bundled inconel tubes from steam generators in South Korean nuclear power plants are contaminated with cobalt and abrasive blasting equipment has been developed to efficiently remove the cobalt. The principal parameters related to the efficient removal using this equipment are the type of abrasive, the distance from the nozzle, and the blasting time. Preliminary tests were performed using oxidized inconel samples which enabled the simulation of cobalt removal from the radioactive inconel samples. The oxygen in the oxidized samples and the cobalt in the radioactive inconel were removed more effectively using the blasting distance, blasting time, and a silicon carbide abrasive. Using the developed abrasive blasting equipment, the optimum decontamination conditions for radioactive inconel samples were blasting for more than 6 minutes using silicon carbides under 5 atmospheric pressures

  3. MAGNETO-ABRASIVE MACHINING OF SURFACES FORMED BY ELECTROMAGNET SURFACING WITH PLASTIC DEFORMATION

    Directory of Open Access Journals (Sweden)

    Zh. A. Mrochek

    2011-01-01

    Full Text Available The paper presents investigation results pertaining to magneto-abrasive machining of product surfaces formed by electromagnet surfacing with a plastic deformation of P6M5K5 powder. 

  4. Gingival abrasion and plaque removal with manual versus electric toothbrushing.

    Science.gov (United States)

    Niemi, M L; Ainamo, J; Etemadzadeh, H

    1986-08-01

    A clinical trial was designed to test the relative numbers of gingival lesions caused during standardized brushing of the teeth of 22 volunteer dental nurse students with a manual soft multitufted, a manual soft V-shaped, and an electric toothbrush. First, the left or the right side of the jaws of each subject was brushed by a dental hygienist using the manual V-shaped or the electric brush, and the other side using the manual multitufted brush. At the 2nd brushing 1 week later, the same hygienist used the multitufted brush for brushing the side contralateral to the one in which it was used the 1st week and the V-shaped manual brush instead of the electric and vice versa. After each brushing, the number of new gingival lesions was recorded and the cleansing effect evaluated by assessment of the amount of remaining plaque. This examiner was unaware of the type of brush used. The V-shaped manual toothbrush was found to have caused more gingival abrasion than the electric toothbrush (P less than 0.005) and a similar difference was found between the multitufted manual and the electric toothbrush (P less than 0.05). There was no clinically significant difference between the plaque removing effects of the 3 brushes tested. PMID:3463575

  5. Experimental Study on Abrasive Waterjet Polishing of Hydraulic Turbine Blades

    International Nuclear Information System (INIS)

    In this paper, an experimental investigation is implemented on the abrasive waterjet polishing technique to evaluate its capability in polishing of surfaces and edges of hydraulic turbine blades. For this, the properties of this method are studied and the main parameters affecting its performance are determined. Then, an experimental test-rig is designed, manufactured and tested to be used in this study. This test-rig can be used to polish linear and planar areas on the surface of the desired workpieces. Considering the number of parameters and their levels, the Taguchi method is used to design the preliminary experiments. All experiments are then implemented according to the Taguchi L18 orthogonal array. The signal-to-noise ratios obtained from the results of these experiments are used to determine the importance of the controlled polishing parameters on the final quality of the polished surface. The evaluations on these ratios reveal that the nozzle angle and the nozzle diameter have the most important impact on the results. The outcomes of these experiments can be used as a basis to design a more precise set of experiments in which the optimal values of each parameter can be estimated

  6. Turning of wood plastic composites by water jet and abrasive water jet

    OpenAIRE

    Hutyrová, Z.; Ščučka, J. (Jiří); S. Hloch; Hlaváček, P.; M. Zeleňák

    2015-01-01

    The paper deals with the verification of suitability of water jet and abrasive water jet application for the disintegration of rotating samples of wood plastic composites (WPCs) with diameter d=36 mm. The influence of selected technological factors (traverse speed of cutting head v [mm/ min] and size of abrasive particles [MESH]) on the topography of resulting surfaces has in particular been studied. Surface topography and quality have been assessed using the methods of optical and co...

  7. Measurement of Fine Grain Copper Surface Texture Created by Abrasive Water Jet Cutting

    OpenAIRE

    Hlaváček, Petr; Valíček, Jan; Hloch, Sergej; Greger, Miroslav; Foldyna, Josef; IVANDIĆ, Željko; Sitek, Libor; Kušnerová, Milena; ZELEŃÁK, Michal

    2009-01-01

    The paper presents results of experiments performed on copper with commercial purity to determine the influence of material grain size on both mechanical properties and texture of surface machined by abrasive water jet. An Equal Channel Angular Extrusion technology was used for creation of fine-grain copper samples. Hardness and grain size of fine-grain copper were measured, and, subsequently, surface of prepared copper samples was machined by abrasive water jet technology. Surface irregul...

  8. An Investigation of Abrasive Water Jet Machining on Graphite/Glass/Epoxy Composite

    OpenAIRE

    Deepak Doreswamy; Basavanna Shivamurthy; Devineni Anjaiah; N. Yagnesh Sharma

    2015-01-01

    In the present research work, the effect of abrasive water jet (AWJ) machining parameters such as jet operating pressure, feed rate, standoff distance (SOD), and concentration of abrasive on kerf width produced on graphite filled glass fiber reinforced epoxy composite is investigated. Experiments were conducted based on Taguchi’s L27 orthogonal arrays and the process parameters were optimized to obtain small kerf. The main as well as interaction effects of the process parameters were analyzed...

  9. Examination of Wetting by Liquid Zinc of Steel Sheets Following Various Kinds of Abrasive Blasting

    Directory of Open Access Journals (Sweden)

    Cecotka M.

    2016-06-01

    Full Text Available Abrasive blasting is one of the methods of surface working before hot-dip zinc-coating. It allows not only to remove products of corrosion from the surface, but it also affects the quality of the zinc coating applied later, thereby affecting wettability of surface being zinc-coated. The surface working can be done with different types of abrasive material.

  10. Is bovine dentine an appropriate substitute for human dentine in erosion/abrasion tests?

    OpenAIRE

    Wegehaupt, F; Gries, D.; A. Wiegand; Attin, T.

    2008-01-01

    The study aimed to compare the dentine wear of primary and permanent human and bovine teeth because of erosion/abrasion and evaluate if bovine dentine is an appropriate substitute for human dentine in further erosion/abrasions tests. Dentine samples from deciduous molars and human third molars as well as from calves' and cattle's lower incisors were prepared and baseline surface profiles were recorded. Each day all samples were demineralized in 1% citric acid, tooth brushed with 100 brushing ...

  11. Tensile and hydraulic properties of geosynthetics after mechanical damage and abrasion laboratory tests

    OpenAIRE

    Rosete, A.; Pinho-Lopes, M.; Lopes, M.L.

    2013-01-01

    Installation damage of geosynthetics occurs during their handling, positioning on the ground and the placing and compacting of fill material. Abrasion is a common damage mechanism where there is cyclic relative motion (friction) between a geosynthetic and contact soil. This paper presents the laboratory test results of mechanical damage and abrasion performed on six geosynthetics. The in isolation and combined effects on mechanical, hydraulic and physical properties of the geosynthetics were ...

  12. The influence of mixing water and abrasives on the quality of machined surface

    Directory of Open Access Journals (Sweden)

    A. Stoić

    2014-04-01

    Full Text Available This paper shows the impact of mixing water and abrasives in water jet cutting process on the quality of the machined surface. The tests were done with polymer material SIPAS, where the influence of cutting parameters was researched (cutting pressure, cutting feed and abrasive mass flow. The surface roughness was measured on several zones, regarding the depth of materials, because the roughness is increased with the material thickness.

  13. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    OpenAIRE

    Delia BAHRIM; Aurel APINTILIESEI; Alexandru Vasile BURLUI; Oana CUCOVEICĂ; Gîrbea, Cătălina; Carmen STADOLEANU

    2016-01-01

    Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of...

  14. Chemical Mechanical Polishing of Glass Substrate with α-Alumina-g-Polystyrene Sulfonic Acid Composite Abrasive

    Institute of Scientific and Technical Information of China (English)

    LEI Hong; BU Naijing; ZHANG Zefang; CHEN Ruling

    2010-01-01

    Abrasive is the one of key influencing factors during chemical mechanical polishing(CMP) process. Currently, α-Alumina (α-Al2O3) particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid (α-Al2O3-g-PSS) composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy(FTIR), X-ray photoelectron spectroscopy(XPS), time-of-flight secondary ion mass spectroscopy(TOF-SIMS), and scanning electron microscopy(SEM), respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy(AFM) images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.

  15. Abrasive Wear Behaviors of Light-weight Austenitic Fe-24Mn-7Al-1C Steel and Mn13Cr2 Steel

    Institute of Scientific and Technical Information of China (English)

    Shi-guang PENG; Ren-bo SONG; Zhi-dong TAN; Chang-hong CAI; Ke GUO; Zhong-hong WANG

    2016-01-01

    The impact abrasive wear behaviors of light-weight austenitic Fe-24Mn-7Al-1C steel with increasing impact wear conditions were studied by comparing with the modified Hadfield (Mn13Cr2)steel.Wear tests were performed with the MLD-10 abrasive wear testing machine.Main parameters such as impact energy,impacting frequency and wear time were evaluated.To explore the abrasive wear behaviors under different impact energies,the parameters in-cluding mass loss,wear resistance and hardness were evaluated in detail.The microstructures of the steels were fur-ther analyzed using optical microscopy (OM),scanning electron microscopy (SEM),transmission electron micros-copy (TEM)and X-ray diffraction (XRD).Results showed that the light-weight austenitic Fe-24Mn-7Al-1C steel had a better wear resistance than Mn13Cr2 steel under the impact energy tested.The wear resistance of light-weight austenitic Fe-24Mn-7Al-1C steel was about 1.09-1.17 times as high as that of Mn13Cr2 steel under low and medi-um impact energy (0.5-2.0 J)conditions,and 1.41 times under high impact energy (4.0 J)condition.In Mn13Cr2 steel,the evolution of dislocation substructure with increasing impact energy showed typical stacking fault,interac-tion of twins and dislocations,as well as mechanical twins.The high work-hardening rate in Fe-24Mn-7Al-1C steel was caused by Taylor lattice and high density of dislocation tangles.

  16. Dressing of diamond grinding wheels by abrasive water jet for freeform optical surface grinding

    Science.gov (United States)

    Wang, Wei; Yao, Peng; Li, Chengwu; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Liu, Zengwen

    2014-08-01

    During the ultra-precision grinding of a large aperture mirror made of RB-SiC, the grinding wheel becomes dull rapidly, which will lead to an increase of grinding force and a decrease of grinding ratio. In this paper, diamond grinding sticks were dressed with micro SiC abrasive water jet and water jet. Through single factorial experiments, the influence of jet pressure on the dressing performance was investigated. To analyze and evaluate the effect of dressing quantitatively, the 3D roughness and the wheel topography were measured and compared with laser scanning confocal microscope before and after dressing. The experimental results show that the abrasive grains are well protruded from binder and the distribution of the abrasive grains becomes uniform after dressing by abrasive water jet when the dressing parameters are properly selected. The dressing performance of abrasive water jet is much better than water jet. For dressing ultra-fine grit size wheels, the abrasive size of the jet should be smaller than the wheel grit size to achieve a better result. The jet pressure is an obvious influence factor of the surface topography.

  17. A light-scattering study of Al2O3 abrasives of various grit sizes

    Science.gov (United States)

    Heinson, Yuli W.; Chakrabarti, Amitabha; Sorensen, Christopher M.

    2016-09-01

    We report light scattering phase function measurements for irregularly shaped Al2O3 abrasive powders of various grit sizes. Q-space analysis is applied to the angular scattering to reveal a forward scattering regime, Guinier regime, power law regime with quantifiable exponents, and an enhanced backscattering regime. The exponents of the power laws for Al2O3 abrasives decrease with increasing internal coupling parameter ρ ‧ , which is in agreement with previous observations for other irregular particles. Unlike other dust particles previously studied showing single power laws under Q-space analysis, the largest three abrasives, for which ρ ‧ ≳ 100 , showed a kink in the power law, which is possibly due to the higher degree of symmetry for the abrasives than for all the particles studied previously. Direct comparison of the 1200, 1000, and 800 grit abrasive scattering to scattering by corresponding spheres shows that the scatterings approximately coincide at the spherical particle qR ≃ ρ ‧ crossover point. Furthermore, the scattering at the maximum qR = 2 kR by the irregularly shaped abrasives is close to the geometric centers of the glories of the spheres.

  18. Investigating selective transport and abrasion on an alluvial fan using quantitative grain size and shape analysis

    Science.gov (United States)

    Litwin, K. L.; Jerolmack, D. J.

    2011-12-01

    Selective sorting and abrasion are the two major fluvial processes that are attributed to the downstream fining of sediments in rivers and alluvial fans. Selective transport is the process by which smaller grains are preferentially transported downstream while larger grains are deposited closer to the source. Abrasion is defined by the production of fine sediments and sand that occurs by saltation of gravel, where particle-to-particle collisions supply the energy required to break apart grains. We hypothesize that abrasion results in the gradual fining of large grains and the production of fine sands and silts, while sorting accounts for the differences in transport of these two grain-size fractions produced from abrasion, thereby creating the abrupt gravel-sand transition observed in many channel systems. In this research, we explore both selective transport and abrasion processes on the Dog Canyon alluvial fan near Alamogordo, New Mexico. We complete an extensive grain size analysis down the main channel of the fan employing an image-based technique that utilizes an autocorrelation process. We also characterize changes in grain shape using standard shape parameters, as well as Fourier analysis, which allows the study of contributions of grain roughness on a variety of length scales. Sorting appears to dominate the upper portion of the fan; the grain-size distribution narrows moving downstream until reaching a point of equal mobility, at which point sorting ceases. Abrasion exerts a subtle but persistent effect on grains during transport down the fan. Shape analysis reveals that particles become more rounded by the removal of small-scale textural features, a process that is expected to only modestly influence grain size of gravel, but should produce significant quantities of sand. This study provides a better understanding of the importance of grain abrasion and sorting on the downstream fining of channel grains in an alluvial fan, as well as an improved knowledge

  19. Analytical method for softness abrasive flow field based on discrete phase model

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Aiming at the problem of difficult contact finishing for mini structural surface in course of mould manufacturing,a new no-tool precision machining method based on soft abrasive flow machining (SAFM) was proposed. It allocated restrained component near surface machined,constituted restrained abrasive flow passage,and made the surface become a segment of passage wall. It could control turbulence abrasive flow in restrained passage,realize micro cutting for passage wall,and utilize the irregular motion of abrasive flow to eliminate the mono-directional marks on machined surfaces,and the precision could reach the specular level. A two-phase dynamic model of abrasive flow oriented to SAFM combined with discrete phase model (DPM) was established,the law of two-phase flow motion and the related physical parameters was obtained by corresponding numerical simulation method,and the mechanism of precision machining in SAFM was discussed. Simulation results show that the abrasive flow machining process mainly appears as translation of ablating location with the influence by granular pressure,and as the variation of machining efficiency with the influence by near-wall particle velocity. Thus via control of the inlet velocity and its corresponding machining time,it is supposed to work out the machining process according to the machining requirements by using the Preston equation to seek the relationship among velocity,pressure and material removing rate. By tracking near-wall particles,it can be confirmed that the movement of near-wall abrasive particles is similar to stream-wise vortices. The cutting traces on workpiece surfaces assume disorderly arrangement,so the feasibility of the SAFM method can be reaffirmed.

  20. Multiphase Flow and Wear in the Cutting Head of Ultra-high Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    YANG Minguan; WANG Yuli; KANG Can; YU Feng

    2009-01-01

    Abrasive water jet cutting technology is widely applied in the materials processing today and attracts great attention from scholars, but many phenomena concerned are not well understood, especially in the internal jet flow of the cutting head at the condition of ultra-high pressure. The multiphase flow in the cutting head is numerically simulated to study the abrasive motion mechanism and wear inside the cutting head at the pressure beyond 300 Mpa. Visible predictions of the particles trajectories and wear rate in the cutting head are presented. The influences of the abrasive physical properties, size of the jewel orifice and the operating pressure on the trajectories are discussed. Based on the simulation, a wear experiment is carried out under the corresponding pressures. The simulation and experimental results show that the flow in the mixing chamber is composed of the jet core zone and the disturbance zone, both affect the particles trajectories. The mixing efficiency drops with the increase of the abrasive granularity. The abrasive density determines the response of particles to the effects of different flow zones, the abrasive with medium density gives the best general performance. Increasing the operating pressure or using the jewel with a smaller orifice improves the coherency of particles trajectories but increases the wear rate of the jewel holder at the same time. Walls of the jewel holder, the entrance of the mixing chamber and the convergence part of the mixing tube are subject to wear out. The computational and experimental results give a qualitative consistency which proves that this numerical method can provide a reliable and visible cognition of the flow characteristics of ultra-high pressure abrasive water jet. The investigation is benefit for improving the machining properties of water jet cutting systems and the optimization design of the cutting head.

  1. Hybrid layer thickness and morphology: Influence of cavity preparation with air abrasion.

    Science.gov (United States)

    Barceleiro, Marcos Oliveira; de Mello, Jose Benedicto; Porto, Celso Luis de Angelis; Dias, Katia Regina Hostilio Cervantes; de Miranda, Mauro Sayao

    2011-01-01

    Dentinal surfaces prepared with air abrasion have considerably different characteristics from those prepared with conventional instruments. Different hybrid layer morphology and thickness occur, which can result in differences in the quality of restorations placed on dentinal surfaces prepared with a diamond bur compared to surfaces prepared using air abrasion. The objective of this study was to compare the hybrid layer thickness and morphology formed utilizing Scotchbond Multi-Purpose Plus (SBMP) on dentin prepared with a diamond bur in a high-speed handpiece and on dentin prepared using air abrasion. Flat dentin surfaces obtained from five human teeth were prepared using each method, then treated with the dentin adhesive system according to manufacturer's instructions. After a layer of composite was applied, specimens were sectioned, flattened, polished, and prepared for scanning electron microscopy. Ten different measurements of hybrid layer thickness were obtained along the bonded surface in each specimen. SBMP produced a 3.43 ± 0.75 µm hybrid layer in dentin prepared with diamond bur. This hybrid layer was regular and found consistently. In the air abrasion group, SBMP produced a 4.94 ± 1.28 µm hybrid layer, which was regular and found consistently. Statistical ANOVA (P = 0.05) indicated that there was a statistically significant difference between the groups. These data indicate that the air abrasion, within the parameters used in this study, provides a thick hybrid layer formation.

  2. Influence of the Hardfacing Welds Structure on Their Wear Resistance

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2016-02-01

    Full Text Available The contribution presents the research results of hardfacing metals’ resistance in conditions of abrasive wear. Two types of hardfacing electrodes with a different chemical composition were used in the creation of three layers of hardfacing metals. The chemical composition of electrodes determines the difference in a hardface deposit structure. We have investigated the influence of mixing the base metal and a filler metal and the influence of hardfacing welds structure on the resistance against abrasive wear. The results of the experiments have showed that the intensity of wear is very dependent on the parameters of wear as well as the morphology structure of hardfacing metals.

  3. Predicting Los Angeles abrasion loss of rock aggregates from crushability index

    Indian Academy of Sciences (India)

    S Kahraman; O Y Toraman

    2008-04-01

    Predicting Los Angeles abrasion loss of aggregate material from some simpler tests will be useful for especially preliminary studies. For this reason, to investigate the possibility of predicting the Los Angeles abrasion loss from the crushability index, Los Angeles abrasion, crushability, density and porosity tests were performed on 11 different rock types collected from different areas of Turkey. The results of the tests were analysed using simple and multiple regression analyses. Generally significant correlations were obtained from both simple and multiple regression analyses. The correlation coefficients and estimation capabilities of the two multiple regression equations are slightly higher than that of the simple regression equation. It was concluded that the simple regression equation is practical and reliable enough for estimation purposes. However, the two multiple regression equations can be used for a more accurate estimation.

  4. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Science.gov (United States)

    Bridges, N.T.; Calef, F.J.; Hallett, B.W.; Herkenhoff, Kenneth E.; Lanza, N.L.; Le Mouélic, S.; Newman, C.E.; Blaney, D.L.; de Pablo, M.A.; Kocurek, G.A.; Langevin, Y.; Lewis, K.W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N.O.; Rice, CM.S.; Richardson, M.E.; Sautter, V.; Sletten, R.S.; Wiens, R.C.; Yingst, R.A.

    2014-01-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from “Bradbury Landing” to “Rocknest,” they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  5. Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; DONG Lu

    2007-01-01

    We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated, in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%, or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions, the efficiencies will become 1.91% and 2.29% for comminution without cavitation and with cavitation, respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

  6. An Investigation on a Tin Fixed Abrasive Polishing Pad with Phyllotactic Pattern for Polishing Wafer

    Institute of Scientific and Technical Information of China (English)

    吕玉山; 刘电飞; 寇智慧

    2012-01-01

    In order to improve the polishing ability of polishing pads, a kind of polishing pad with the tin fixed abrasive blocks, which are arranged based on the phyllotaxis theory of biology, was designed and fabricated by the use of electroplating technology, and also its polishing ability for JGS-2 wafer was investigated by polishing experiments. The research resuits show that the phyllotactic parameters of the polishing pad influence the arrangement density of the tin fixed abrasive blocks, the polishing pad with phyllotactic pattern is feasibly fabricated by the use of electroplating technology, and the good polishing result can be obtained by using the polishing pad with pbyllotactic pattern to polish a wafer when the diameter D of the tin fixed abrasive block is between Φ. 3 mm and Φ1. 4 mm, and the phyllotactic coefficient k between 1.0 and 1.1, respectively.

  7. Evaluation of subsurface damage in GaN substrate induced by mechanical polishing with diamond abrasives

    Energy Technology Data Exchange (ETDEWEB)

    Aida, Hideo, E-mail: h-aida@namiki.net [NJC Institute of Technology, Namiki Precision Jewel Co., Ltd., 3-8-22 Shinden, Adachi, Tokyo 123-8511 (Japan); KASTEC, Kyushu University, Kasuga-shi, Fukuoka 816-8580 (Japan); Takeda, Hidetoshi; Kim, Seong-Woo; Aota, Natsuko; Koyama, Koji [NJC Institute of Technology, Namiki Precision Jewel Co., Ltd., 3-8-22 Shinden, Adachi, Tokyo 123-8511 (Japan); Yamazaki, Tsutomu; Doi, Toshiro [KASTEC, Kyushu University, Kasuga-shi, Fukuoka 816-8580 (Japan)

    2014-02-15

    The relationship between the depth of the subsurface damage (SSD) and the size of the diamond abrasive used for mechanical polishing (MP) of GaN substrates was investigated in detail. GaN is categorized as a hard, brittle material, and material removal in MP proceeds principally to the fracture of GaN crystals. Atomic force microscopy and cathodoluminescence imaging revealed that the mechanical processing generated surface scratches and SSD. The SSD depth reduced as the diamond abrasive size reduced. A comparison of the relationship between the SSD depth and the diamond abrasive size used in the MP of GaN with the same relationship for typical brittle materials such as glass substrates suggests that the MP of GaN substrates proceeds via the same mechanism as glass.

  8. Comparison of methods for quantifying dental wear caused by erosion and abrasion.

    Science.gov (United States)

    Passos, Vanara F; Melo, Mary A S; Vasconcellos, Andréa Araújo; Rodrigues, Lidiany K A; Santiago, Sérgio L

    2013-02-01

    Various methods have been applied to evaluate the effect of erosion and abrasion. So, the aim of this study was to check the applicability of stylus profilometry (SP), surface hardness (SH) and focus-variation 3D microscopy (FVM) to the analysis of human enamel and dentin subjected to erosion/abrasion. The samples were randomly allocated into four groups (n = 10): G1-enamel/erosion, G2-enamel/erosion plus abrasion, G3-dentin/erosion, and G4-dentin/erosion plus abrasion. The specimens were selected by their surface hardness, and they were subjected to cycles of demineralization (Coca-Cola®-60 s) and remineralization (artificial saliva-60 min). For groups G2 and G4, the remineralization procedures were followed by toothbrushing (150 strokes). The above cycle was repeated 3×/day during 5 days. The samples were assessed using SH, SP, and FVM. For each substrate, the groups were compared using an unpaired t-test, and Pearson correlation coefficients were calculated (α = 5%). For enamel, both profilometry technique showed greater surface loss when the erosion and abrasion processes were combined (P <0.05). The correlation analysis did not reveal any relationships among SH, SP, and FVM to G2 and G4. There were significant correlation coefficients (-0.70 and -0.67) for the comparisons between the FVM and SH methods in enamel and dentin, respectively, in G1 and G3. Choosing the ideal technique for the analysis of erosion depends on the type of dental substrate. SP was not sufficiently sensitive to measure the effects on dentin of erosion or erosion/abrasion. However, SP, FVM and SH were adequate for the detection of tissue loss and demineralization in enamel. PMID:23129538

  9. A theoretical investigation on the abrasive wear prevention mechanism of ZDDP and ZP tribofilms

    Energy Technology Data Exchange (ETDEWEB)

    Onodera, Tasuku; Morita, Yusuke [Department of Applied Chemistry, Graduate School of Engineering, Tohoku University, 6-6-11-1302 Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan); Suzuki, Ai [New Industry Creation Hatchery Center, Tohoku University, 6-6-10 Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan); Sahnoun, Riadh; Koyama, Michihisa; Tsuboi, Hideyuki; Hatakeyama, Nozomu; Endou, Akira; Takaba, Hiromitsu; Kubo, Momoji; Del Carpio, Carlos A. [Department of Applied Chemistry, Graduate School of Engineering, Tohoku University, 6-6-11-1302 Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan); Minfray, Clotilde; Martin, Jean-Michel [Laboratory of Tribology and Dynamical Systems, Ecole Centrale de Lyon, 36, avenue Guy de Collongue 69134, ECULLY Cedex (France); Miyamoto, Akira [Department of Applied Chemistry, Graduate School of Engineering, Tohoku University, 6-6-11-1302 Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan); New Industry Creation Hatchery Center, Tohoku University, 6-6-10 Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan)], E-mail: miyamoto@aki.che.tohoku.ac.jp

    2008-09-30

    We investigated wear prevention mechanism of tribofilms generated from zinc dialkyldithiophosphate (ZDDP) and zinc dialkylphosphate (ZP) anti-wear additive using molecular dynamics simulations. The friction behavior of two model materials, zinc metathiophosphate and zinc metaphosphate, was studied. The results indicated that zinc metathiophosphate prevents the abrasive wear due to the atomistic digestion of the wear particles in the tribofilm. We also investigated wear prevention mechanism of zinc metaphosphate and found that it has a better wear prevention performance than zinc metathiophosphate as far as abrasive wear is concerned. Our study showed that zinc metaphosphate can achieve good wear prevention and reduce the environmental load since it does not contain sulfur.

  10. High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; YANG Xin-hong; SHANG Chun-min; HU Xiao-yong; HU Zhong-hui

    2005-01-01

    An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of Ra 2.4nm can be achieved.

  11. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  12. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    OpenAIRE

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-01-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, m...

  13. Chlorhexidine and green tea extract reduce dentin erosion and abrasion in situ

    OpenAIRE

    Magalhães, A C; Wiegand, A.; Rios, D.; Hannas, A; Attin, T.; Buzalaf, M.A.R.

    2009-01-01

    OBJECTIVES: This in situ/ex vivo study aimed to analyse the impact of possible MMP-inhibitors (chlorhexidine and green tea extract) on dentin wear induced by erosion or erosion plus abrasion. METHODS: Twelve volunteers took part in this cross-over and double-blind study performed in 4 phases of each 5 days. Bovine dentin samples were worn in palatal appliances and subjected to extraoral erosion (4 times/day, Coca-Cola, 5 min) or erosion plus abrasion (2 times/day, fluoride-free toothpaste and...

  14. Abrasion resistant low friction and ultra-hard magnetron sputtered AlMgB14 coatings

    Science.gov (United States)

    Grishin, A. M.

    2016-04-01

    Hard aluminum magnesium boride films were fabricated by RF magnetron sputtering from a single stoichiometric AlMgB14 ceramic target. X-ray amorphous AlMgB14 films are very smooth. Their roughness does not exceed the roughness of Si wafer and Corning glass used as the substrates. Dispersion of refractive index and extinction coefficient were determined within 300 to 2500 nm range for the film deposited onto Corning glass. Stoichiometric in-depth compositionally homogeneous 2 μm thick films on the Si(100) wafer possess the peak values of nanohardness 88 GPa and Young’s modulus 517 GPa at the penetration depth of 26 nm and, respectively, 35 GPa and 275 GPa at 200 nm depth. Friction coefficient was found to be 0.06. The coating scratch adhesion strength of 14 N was obtained as the first chipping of the coating whereas its spallation failure happened at 21 N. These critical loads and the work of adhesion, estimated as high as 18.4 J m-2, surpass characteristics of diamond like carbon films deposited onto tungsten carbide-cobalt (WC-Co) substrates.

  15. Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-10-01

    Full Text Available It has been proved that an addition of boron carbide and disintegrated steel scrap introduced as an inoculant to the chromium white cast iron changes the structure of castings. The said operation increases the number of crystallization nuclei for dendrites of the primary austenite. In this case, the iron particles act as substrates for the nucleation of primary austenite due to a similar crystallographic lattice. The more numerous are the dendrites of primary austenite and the structure more refined and the mechanical properties higher. Castings after B4C inoculation revealed a different structure of fine grained fracture. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  16. The structure and properties of steel with different pearlite morphology and its resistance to abrasive wear

    OpenAIRE

    J. Herian; K. Aniołek

    2008-01-01

    Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitativeevaluation of the microstructure.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearliticstructure and properties of the s...

  17. A Novel Approach to Highly Damage Tolerant and Abrasion Resistant EVA Gloves Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As part of the spacesuit pressure garment, the EVA glove incorporates a silicone pad on the palm for protection of the bladder from cuts and punctures. Repeated...

  18. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    OpenAIRE

    G. Matula

    2011-01-01

    Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Finding...

  19. Preparation of composite abrasives by electrostatic self-assembly method and its polishing properties in Cu CMP

    Institute of Scientific and Technical Information of China (English)

    Huang Yishen; Xu Xuefeng; Yao Chunyan; Hu Jiande; Peng Wei

    2014-01-01

    The adsorption characteristics of cationic polyelectrolyte poly dimethyl diallyl ammonium chloride (PDADMAC) and anionic polyelectrolyte poly (sodium-p-styrenesulfonate) (PSS) on benzoguanamine formal-dehyde (BGF) particles are investigated. The charging characteristics of BGF particles are changed and con-trolled using electrostatic self-assembly method. A variety of PEi-BGF/SiO2 composite abrasives are obtained. The as-prepared samples are analyzed by zeta potential analysis,transmission electron microscope (TEM) and thermogravimetric (TG) analysis. The composite abrasive slurries are prepared for copper polishing. The poli-shing results indicate that it is SiO2 abrasives,not only coated SiO2 abrasive on polymer particles but also free SiO2 abrasive in slurry ,that offer the polishing action. The material removal rates of copper polishing are 264 nm/min,348 nm/min and 476 nm/min using single SiO2 abrasive slurry,PE0-BGF/SiO2 mixed abrasive slur-ry and PE3-BGF/SiO2 composite abrasive slurry,respectively. The surface roughness Ra of copper wafer (with 5μm× 5μm district) is decreased from 0.166μm to 3.7 nm,2.6 nm and 1.5 nm,and the surface peak-valley values Rpv are less than 20 nm,14 nm and 10 nm using these kinds of slurries,respectively.

  20. Synergetic effect of organic cores and inorganic shells for core/shell structured composite abrasives for chemical mechanical planarization

    International Nuclear Information System (INIS)

    Highlights: • The damage-free polishing mechanism of core/shell composite abrasive was explored. • The organic core is help to decrease surface roughness and mechanical damages. • The inorganic shell is in favor of improving material removal rate. • The enhanced CMP behavior is due to the synergistic effect between core and shell. - Abstract: Core/shell structured organic/inorganic composite microspheres has an important potential application in efficient and damage-free chemical mechanical planarization/polishing (CMP) as a kind of novel abrasive due to its uniform non-rigid mechanical property. However, the synergistic effect of material removal between organic cores and inorganic shells of composite abrasives is ambiguous. In this work, oxide-CMP performances of various slurries, containing polystyrene (PS) spheres, solid abrasives (SiO2 or CeO2), mixed abrasives ((PS + SiO2) or (PS + CeO2)), core/shell composites (PS/SiO2 or PS/CeO2), were investigated by atomic force microscopy. Experiment results indicated that the surfaces polished by composite abrasives exhibited lower surface roughness, fewer scratches as well as lower topographical variations than those by other type of abrasives. The core/shell structure of composite abrasives plays an important role in improving CMP behavior. Moreover, the organic cores are mainly beneficial to decrease surface roughness and mechanical damages, and the inorganic shells are in favor of improving material removal rate

  1. Synergetic effect of organic cores and inorganic shells for core/shell structured composite abrasives for chemical mechanical planarization

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yang, E-mail: cy.jpu@126.com [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Li, Zhina [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Miao, Naiming [School of Mechanical Engineering, Changzhou University, Changzhou, Jiangsu 213016 (China)

    2014-09-30

    Highlights: • The damage-free polishing mechanism of core/shell composite abrasive was explored. • The organic core is help to decrease surface roughness and mechanical damages. • The inorganic shell is in favor of improving material removal rate. • The enhanced CMP behavior is due to the synergistic effect between core and shell. - Abstract: Core/shell structured organic/inorganic composite microspheres has an important potential application in efficient and damage-free chemical mechanical planarization/polishing (CMP) as a kind of novel abrasive due to its uniform non-rigid mechanical property. However, the synergistic effect of material removal between organic cores and inorganic shells of composite abrasives is ambiguous. In this work, oxide-CMP performances of various slurries, containing polystyrene (PS) spheres, solid abrasives (SiO{sub 2} or CeO{sub 2}), mixed abrasives ((PS + SiO{sub 2}) or (PS + CeO{sub 2})), core/shell composites (PS/SiO{sub 2} or PS/CeO{sub 2}), were investigated by atomic force microscopy. Experiment results indicated that the surfaces polished by composite abrasives exhibited lower surface roughness, fewer scratches as well as lower topographical variations than those by other type of abrasives. The core/shell structure of composite abrasives plays an important role in improving CMP behavior. Moreover, the organic cores are mainly beneficial to decrease surface roughness and mechanical damages, and the inorganic shells are in favor of improving material removal rate.

  2. Preparation of Fe-doped colloidal SiO(2) abrasives and their chemical mechanical polishing behavior on sapphire substrates.

    Science.gov (United States)

    Lei, Hong; Gu, Qian; Chen, Ruling; Wang, Zhanyong

    2015-08-20

    Abrasives are one of key influencing factors on surface quality during chemical mechanical polishing (CMP). Silica sol, a widely used abrasive in CMP slurries for sapphire substrates, often causes lower material removal rate (MRRs). In the present paper, Fe-doped colloidal SiO2 composite abrasives were prepared by a seed-induced growth method in order to improve the MRR of sapphire substrates. The CMP performance of Fe-doped colloidal SiO2 abrasives on sapphire substrates was investigated using UNIPOL-1502 CMP equipment. Experimental results indicate that the Fe-doped colloidal SiO2 composite abrasives exhibit lower surface roughness and higher MRR than pure colloidal SiO2 abrasives for sapphire substrates under the same testing conditions. Furthermore, the acting mechanism of Fe-doped colloidal SiO2 composite abrasives in sapphire CMP was analyzed by x-ray photoelectron spectroscopy. Analytical results show that the Fe in the composite abrasives can react with the sapphire substrates to form aluminum ferrite (AlFeO3) during CMP, which promotes the chemical effect in CMP and leads to improvement of MRR. PMID:26368752

  3. Liquid abrasive grit blasting literature search and decontamination scoping tests report

    International Nuclear Information System (INIS)

    Past decontamination and solvent recovery activities at the Idaho Chemical Processing Plant (ICPP) have resulted in the accumulation of 1.5 million gallons of radioactively contaminated sodium-bearing liquid waste. Future decontamination activities at the ICPP could result in the production of 5 million gallons or more of sodium-bearing waste using the current decontamination techniques of chemical/water flushes and steam jet cleaning. With the curtailment of reprocessing at the ICPP, the focus of decontamination is shifting from maintenance for continued operation of the facilities to decommissioning. As decommissioning plans are developed, new decontamination methods must be used which result in higher decontamination factors and generate lower amounts of sodium-bearing secondary waste. The primary initiative of the WINCO Decontamination Development Program is the development of methods to eliminate/minimize the use of sodium-bearing decontamination chemicals. One method that was chosen for cold scoping studies during FY-93 was abrasive grit blasting. Abrasive grit blasting has been used in many industries and a vast amount of research and development has already been conducted. However, new grits, process improvements and ICPP applicability was investigated. This evaluation report is a summary of the research efforts and scoping tests using the liquid abrasive grit blasting decontamination technique. The purpose of these scoping tests was to determine the effectiveness of three different abrasive grits: plastic beads, glass beads and alumina oxide

  4. A review on nozzle wear in abrasive water jet machining application

    Science.gov (United States)

    Syazwani, H.; Mebrahitom, G.; Azmir, A.

    2016-02-01

    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  5. Methods of data analysis for the micro-scale abrasion test on coated substrates

    DEFF Research Database (Denmark)

    Kusano, Y.; Acker, K. Van; Hutchings, I.M.

    2004-01-01

    .15 mum, and a = 1 +/- 0.01 mm, the errors in kappa(c) and kappa(s) will be s) 10. A lower limit to the inner crater diameter is proposed, determined by the ball radius and the abrasive particle size, in order to achieve reasonable accuracy in the data. A new method...

  6. Abrasive wear based predictive maintenance for systems operating in sandy conditions

    NARCIS (Netherlands)

    Woldman, M.; Tinga, T.; Heide, E. van der; Masen, M.A.

    2015-01-01

    Machines operating in sandy environments are damaged by the abrasive action of sand particles that enter the machine and become entrapped between components and contacting surfaces. In the case of the military services the combination of a sandy environment and the wide range of tasks to be fulfille

  7. NK cells modulate the inflammatory response to corneal epithelial abrasion and thereby support wound healing

    Science.gov (United States)

    Natural killer cells are lymphocytes of the innate immune system that have crucial cytotoxic and regulatory roles in adaptive immunity and inflammation. Herein, we consider a role for these cells in corneal wound healing. After a 2-mm central epithelial abrasion of the mouse cornea, a subset of clas...

  8. Platelet response to corneal abrasion is necessary for acute inflammation and efficient re-epithelialization

    Science.gov (United States)

    Purpose: Adhesion molecules play a critical role in leukocyte emigration to wound sites, but differences are evident in different vascular beds. This study investigates the contributions of P-selectin to neutrophil emigration into the cornea following central epithelial abrasion. Methods: Re-epithel...

  9. Characterization of abrasion-induced nanoparticle release from paints into liquids and air

    Science.gov (United States)

    Golanski, L.; Gaborieau, A.; Guiot, A.; Uzu, G.; Chatenet, J.; Tardif, F.

    2011-07-01

    Two standard methods for the characterization of the abrasion nanoparticle release into air and liquid from coatings containing nanoparticles were developed. Details of the abrasion processes and the measurement methods are shown. Paints were formulated in an industrial facility. Standard abrasion conditions in wet environments were simulated. The size distribution of the particles abraded into liquid was analyzed by a laser granulometer: submicrometric and micrometric particles were observed, but no nanometric particles. The nanoparticles released in liquid were deposited on filters for SEM (Scanning Electron Microscopy) analysis. No free or agglomerated nanoparticles were observed by SEM: nanoparticles seem to remain embedded in the paint matrix. The same coatings were abraded in the air using another standard method. The ELPI (Electrical Low Pressure Impactor) was used to determine the number size distribution of the dust generated. Abrasion is found to produce submicrometric and micrometric particles in the air but no nanoparticles. Further characterizations by SEM confirmed that no free or agglomerated nanoparticles were emitted: nanoparticles seem to remain embedded in the paint matrix.

  10. Air-propelled abrasive grit for postemergence in-row weed control in field corn

    Science.gov (United States)

    Organic growers need additional tools for weed control. A new technique involving abrasive grit propelled by compressed air was tested in field plots. Grit derived from corn cobs was directed at seedlings of summer annual weeds growing at the bases of corn plants when the corn was at differing early...

  11. Laser abrasion for cosmetic and medical treatment of facial actinic damage

    Energy Technology Data Exchange (ETDEWEB)

    David, L.M.; Lask, G.P.; Glassberg, E.; Jacoby, R.; Abergel, R.P.

    1989-06-01

    Previous studies have shown the carbon dioxide (CO/sub 2/) laser to be effective in the treatment of actinic cheilitis. After CO/sub 2/ laser abrasion, normal skin and marked cosmetic improvement of the lip were noted. In our study, twenty-three patients were treated with CO/sub 2/ laser abrasions for cosmetic improvement of facial lines and actinic changes. Pre- and postoperative histopathologic examinations were made on two patients. Preoperative examination of specimens from actinically damaged skin showed atypical keratinocytes in the basal layer of the epidermis, with overlying dense compact orthokeratosis and parakeratosis. Abundant solar elastosis was seen in the papillary dermis. Postoperative histologic specimens showed a normal-appearing epidermis with fibrosis in the papillary dermis and minimal solar elastosis (about four weeks after laser treatment). At present, various modalities are available for the regeneration of the aged skin, including chemical peels and dermabrasion. Significantly fewer complications were noted with CO/sub 2/ laser abrasion than with these methods. Thus, CO/sub 2/ laser abrasion can be useful in the cosmetic and medical treatment of the aged skin. Marked clinical and histologic improvement has been demonstrated.

  12. CONTROL SYSTEM EVALUATION AND IMPLEMENTATION FOR THE ABRASIVE MACHINING PROCESS ON WOOD

    Directory of Open Access Journals (Sweden)

    Stephen Jackson

    2011-06-01

    Full Text Available Continuous process improvement and automation have proven to be powerful tools for the wood processing industries in order to obtain better final product quality and thus increase profits. Abrasive machining represents an important and relevant process in the manufacturing and processing of wood products, which also implies high cost of materials and labor; therefore, special attention to this process is necessary. The objective of this work was to evaluate and demonstrate a process control system for use in the abrasive machining of wood and wood-based products. A control system was created on LabView® to integrate the monitoring process and the actions required, depending on the abrasive machining process conditions. The system acquires information from the optical sensor to detect loading and activate the cleaning system. The system continuously monitors the condition of the abrasive belt (tool wear by using an acoustic emission sensor and alerts the operator of the status of the belt (green, yellow, and red lights indicating satisfactory, medium, and poor belt condition. The system also incorporates an additional safety device, which helps prevent permanent damage to the belt, equipment, or workpiece by alerting the operator when an excessive temperature has been reached. The process control system proved that automation permits enhancement in the consistency of the belt cleaning technique by the elimination of the human errors. Furthermore, this improvement also affects the cost by extending the life of the belt, which reduces setup time, belt cost, operation cost, as well as others.

  13. Adaptation of high pressure water jets with abrasives for nuclear installations dismantling

    International Nuclear Information System (INIS)

    This report presents the work realized for adjust the cutting technology with high pressure water jet with abrasives for nuclear installation dismantling. It has necessited the conception and the adjustement of a remote tool and the realization of cutting tests with waste produce analysis. This technic can be ameliorated with better viewing systems and better fog suction systems

  14. Abrasive Wear Modes in Ball-Cratering Test Conducted on Fe73Si15 Ni10Cr2 Alloy Deposited Specimen

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-03-01

    Full Text Available The objective of this study was to develop a theoretical model and associated wear mode map to identify the regimes in which two body abrasion (grooving abrasion and three body abrasion (rolling abrasion dominate in the micro-abrasive wear test (also known as the ball cratering wear test. This test is generally considered to be a three body wear test. The wear mechanisms and wear rates were investigated using diamond abrasive over a range of loads (0.05, 0.1 and 0.2 N, and slurry concentrations (0.05, 0.1, and 0.2 volume fraction abrasive. It was found that during abrasion wear, a transition from grooving to rolling wear could be identified for a load with respect to time. The critical condition for the transition between two-body and three-body abrasion was determined from a continuum mechanics model for the penetration of the abrasive particles into the surfaces of the ball and the specimen, coupled with considerations of equilibrium. Two wear modes are usually observed in this type of test: ‘rolling abrasion’ results when the abrasive particles roll on the surface of the tested specimen, while ‘grooving abrasion’ is observed when the abrasive particles slide; the type of wear mode has a significant effect on the overall behaviour of a tribological system. Wear rates of metallic samples were determined and the worn surfaces were examined by optical microscopy, SEM and Talysurf profilometry.

  15. Patient preference: conventional rotary handpieces or air abrasion for cavity preparation.

    Science.gov (United States)

    Malmström, Hans S; Chaves, Yvette; Moss, Mark E

    2003-01-01

    It has been suggested that patients should accept the use of the air abrasion technique over the conventional handpiece due to the reduced need for anesthesia. Technologies for both air abrasion and the conventional rotary handpiece have, in recent decades, seen major improvements, but there are no recent scientific publications that evaluate the patient's preference for these two technologies when performing a cavity preparation. This study determined the patient's preference for air abrasion or the rotary handpiece for removing occlusal fissure carious lesions in mandibular premolars. Ten healthy subjects 18 years of age or older were recruited from the General Dentistry Clinic of the University of Rochester Eastman Dental Center, with fissure caries at a DEJ depth of similar size (determined by radiographs and clinical examination) in any two mandibular premolars in opposite quadrants. Within each subject, the two methods of caries removal were randomly assigned. In one premolar, air abrasion was used for cavity preparation, and in the other premolar, a conventional rotary handpiece was used. At each visit prior to treatment, the patients were instructed to complete the Emotional Status (ES) questionnaire (SUNY University at Buffalo Craniofacial Pain Clinic) to assess differences in their emotional status between appointments. At each appointment, when the restorative treatment was completed, patients were instructed to rate their pain on the Visual Analogue Scale (VAS). A technique preference questionnaire was given after the second appointment. The subjects rated the perception of pain as significantly lower (p cavity preparation when removing fissural caries in mandibular premolars and most subjects did not experience any pain when air abrasion was used.

  16. Assessment of Abrasive Wear of Nanostructured WC-Co and Fe-Based Coatings Applied by HP-HVOF, Flame, and Wire Arc Spray

    Science.gov (United States)

    Lima, C. R. C.; Libardi, R.; Camargo, F.; Fals, H. C.; Ferraresi, V. A.

    2014-10-01

    Thermal spray processes have been widely used to minimize losses caused by wear mechanisms. Sprayed deposits using conventional wire and powder materials have been long solving tribological problems in engineering equipment. More recently, the option for new different technologies and consumables like nanostructured powder materials and nanocomposite cored wires have expanded the possibilities for technical solutions. Cored wire technology allows the use of compositions that cannot be drawn into wire form like carbides in metallic matrix and high-temperature materials, thus, intensifying the use of spraying processes with low operating cost to demanding wear and corrosion applications. The objective of this work was to study the mechanical characteristics and wear performance of coatings obtained by Flame, Wire Arc, and HVOF spraying using selected nanostructured WC10Co4Cr, WC12Co, and Fe-based 140 MXC powder and wire materials. Abrasive wear performance of the coatings was determinate following the ASTM G-65 standard. Based on the results, a higher abrasive wear resistance was found for the HVOF-sprayed WC10Co4Cr nanostructured coating.

  17. Evaluation of particles released from single-wall carbon nanotube/polymer composites with or without thermal aging by an accelerated abrasion test.

    Science.gov (United States)

    Jiang, Lin; Kondo, Akira; Shigeta, Masahiro; Endoh, Shigehisa; Uejima, Mitsugu; Ogura, Isamu; Naito, Makio

    2014-01-01

    To provide data required for assessing the environmental health and safety risks of nanocomposites, abrasion-induced particle release from single-wall carbon nanotube (SWCNT)/polymer composites with or without thermal aging were evaluated by a shot blast system. First, overall composite weight loss (i.e., overall particle release) as a result of shot blasting was measured. Incorporating 5 wt% SWCNTs in polystyrene (PS) matrix was observed to reduce overall particle release by approximately 30% compared with pure PS. Heat treatment of the 5 wt% SWCNT/PS composites at 100°C for 10 days induced very slight change in overall particle release due to shot blasting. However, heat treatment at 350°C for 1 hr greatly deteriorated the abrasion resistance of the composites, enhancing overall particle release. Second, to verify the existence and form of SWCNTs released from the composites, released particles were observed by electron microscopy. Micron-sized particles with protruding SWCNTs and submicron-sized SWCNT clusters were observed in the particles released from the composites. Heat treatment of the composites at 350°C for 1 hr enhanced SWCNT release, which mainly formed clusters or rope-like bundles.

  18. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  19. Scratch resistance of the ventral skin surface in four snake species (Squamata, Serpentes).

    Science.gov (United States)

    Klein, Marie-Christin G; Gorb, Stanislav N

    2016-04-01

    Snakes are limbless tetrapods highly specialized for sliding locomotion on various substrates. Their skin is constantly exposed to high friction forces, which promotes abrasion. Snake skin has material and surface specializations, presumably optimized for friction and abrasion resistance. We found that different snake species living in different habitats have different abrasion patterns and hypothesized that this correlates with specific epidermal architecture and surface topography. To test this hypothesis artificial scratches, under controlled load conditions, were created on the ventral skin material (epidermis) of four snake species adapted to different habitats: Lampropeltis getula californiae (stony and sandy soil substrates), Epicrates cenchria cenchria (trees, soil and water), Morelia viridis (trees), and Gongylophis colubrinus (burrowing in sand). Abrasion appearance on the skin surface was examined using scanning electron microscopy and white light interferometry. The material failure was different between the species, which we attribute to differences in the epidermis' response to the same abrasive challenge. We also discuss abrasion resistance mechanisms and the correlation with the different ultrastructure and surface microstructure.

  20. Abrasive Wear of Laser Surface Hardened 9SiCr in Soils%激光硬化9SiCr表面土壤磨损研究

    Institute of Scientific and Technical Information of China (English)

    陈卓君; 张祖立

    2011-01-01

    Abrasive wear tests of laser treated 9SiCr blade were conducted using three kinds of abrasives ( loam soil, sand soil and clay soil). The parameters of laser treatment (e. g. laser power 1 200 W, scanning velocity 14 mm/s, laser power 1 500 W, scanning velocity 16 mm/s) were optimized to obtain the hard and wear resistant surface on 9SiCr blade. Wear resistances of laser treated 9SiCr blade in three kinds of soils were measured and compared. The wear resistance of laser hardened 9SiCr steel blade was 5 times as high as that of quenched 9SiCr steel blade. The main wear mechanism of laser hardened 9SiCr blade in soil was abrasive wear. By improving the hardness, the wear lifetime of laser hardened 9SiCr blade was prompted.%在壤土、沙土和黏土3种土壤中对激光处理的9SiCr材料进行磨损试验,考察了激光硬化工艺参数对9SiCr旋耕刀基体显微硬度的影响,获得9SiCr旋耕刀基体激光硬化处理的最佳工艺参数.结果表明:在激光功率为1 200 W、扫描速度为14 mm/s和激光功率1 500 W、扫描速度16 mm/s的条件下,磨损率较小.激光处理表面在3种土壤条件下进行了耐磨性比较,沙土对试件的磨损率影响最小.9SiCr经过激光处理其表面耐磨性比一般淬火表面的耐磨性提高约5倍.9Sicr表面磨损形式主要是磨粒磨损.激光处理9SiCr表面提高了表面硬化层的硬度,从而提高了材料的耐磨性,增加了9SiCr的使用寿命.

  1. Corrosion and wear resistant metallic layers produced by electrochemical methods

    DEFF Research Database (Denmark)

    Christoffersen, Lasse; Maahn, Ernst Emanuel

    1999-01-01

    . Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...

  2. Effect of heat treatment on strength and abrasive wear behaviour of Al6061–SiCp composites

    Indian Academy of Sciences (India)

    N R Prabhu Swamy; C S Ramesh; T Chandrashekar

    2010-02-01

    In recent years, aluminum alloy based metal matrix composites (MMC) are gaining importance in several aerospace and automobile applications. Aluminum 6061 has been used as matrix material owing to its excellent mechanical properties coupled with good formability and its wide applications in industrial sector. Addition of SiCp as reinforcement in Al6061 alloy system improves its hardness, tensile strength and wear resistance. In the present investigation Al6061–SiCp composites was fabricated by liquid metallurgy route with percentages of SiCp varying from 4 wt% to 10 wt% in steps of 2 wt%. The cast matrix alloy and its composites have been subjected to solutionizing treatment at a temperature of 530°C for 1 h followed by quenching in different media such as air, water and ice. The quenched samples are then subjected to both natural and artificial ageing. Microstructural studies have been carried out to understand the nature of structure. Mechanical properties such as microhardness, tensile strength, and abrasive wear tests have been conducted both on matrix Al6061 and Al6061–SiCp composites before and after heat treatment. However, under identical heat treatment conditions, adopted Al6061–SiCp composites exhibited better microhardness and tensile strength reduced wear loss when compared with Al matrix alloy.

  3. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    OpenAIRE

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  4. Micro-abrasion-corrosion behaviour of a biomedical Ti-25Nb-3Mo-3Zr-2Sn alloy in simulated physiological fluid.

    Science.gov (United States)

    Wang, Zhenguo; Li, Yan; Huang, Weijiu; Chen, Xiaoli; He, Haoran

    2016-10-01

    The micro-abrasion-corrosion behaviour of the biomedical Ti-25Nb-3Mo-3Zr-2Sn alloy in Hank׳s solution with protein has been investigated using electrochemical measurements, tribological tests and scanning electron microscope (SEM) observations. The potentiodynamic polarization tests showed that the corrosion potential (Ecorr) exhibits the maximum value at the abrasive concentration of 0.05gcm(-3) despite of the load level. The tribological results indicated that the total material loss of the Ti-25Nb-3Mo-3Zr-2Sn alloy during micro-abrasion increased with the increasing abrasive concentration at a certain applied load. When the abrasive concentration is no more than 0.15gcm(-3), the total material loss increases with increasing load, while the total material loss exhibits the maximum value at a moderate load in case of higher abrasive concentration levels. This was ascribed to the three-body or two-body micro-abrasion-corrosion at different abrasive concentration levels. The wastage map, abrasion mode map and synergy map associated with the applied load and the abrasive concentration were constructed to evaluate the micro-abrasion-corrosion behaviour of the Ti-25Nb-3Mo-3Zr-2Sn alloy in potential biomedical applications.

  5. Process parameters effect on material removal mechanism and cut quality of abrasive water jet machining

    Directory of Open Access Journals (Sweden)

    Janković P.

    2013-01-01

    Full Text Available The process of the abrasive water jet cutting of materials, supported by the theories of fluid mechanics, abrasive wear and damage mechanics, is a high-tech technologies that provides unique capabilities compared to conventional machining processes. This paper, along the theoretical derivations, provides original contributions in the form of mathematical models of the quantity of the cut surface damage, expressed by the values of cut surface roughness. The particular part of this paper deal with the results of the original experimental research. The research aim was connected with the demands of industry, i.e. the end user. Having in mind that the conventional machining processes are not only lagging behind in terms of quality of cut, or even some requests are not able to meet, but with the advent of composite materials were not able to machine them, because they occurred unacceptable damage (mechanical damage or delamination, fiber pull-out, burning, frayed edges.

  6. A New Method for Descaling Wool Fibres by Nano Abrasive Calcium Carbonate Particles in Ultrasonic Bath

    Directory of Open Access Journals (Sweden)

    Ali rezaghasemi

    2016-08-01

    Full Text Available Up to now, the most conventional methods for descaling of wool fibre are based on chemical degradation and resin covering of scales or a combination of them. These methods are producing wastewater and can cover physical properties of the fibres beside scales orderly. In this study, a new and clean method is developed on the basis of abrasion effect of calcium carbonate Nano particles (CCNP in an ultrasonic bath. Woolen Samples (fibre and yarn were sonicated with different levels of CCNP. Tensile properties of the yarns, directional friction effect of the fibres and scanning electron microscope images of the fibres were studied. Test results showed that sonicated Nano treatment of woolyarn reduced its tenacity, extension and work of rupture and increased its coefficient of friction. Scanning electron microscope images of fibres and measurement of fibres directional displacement confirmed descaling of Nano abrasive treated wool samples in comparison to the raw wool.

  7. STUDYING THE ABRASION BEHAVIOR OF RUBBERY MATERIALS WITH COMBINED DESIGN OF EXPERIMENT-ARTIFICIAL NEURAL NETWORK

    Institute of Scientific and Technical Information of China (English)

    Mehdi Shiva; Hossein Atashi; Mahtab Hassanpourfard

    2012-01-01

    In this study,an application of artificial neural network (ANN) has been presented in modeling and studying the effect of compounding variables on abrasion behavior of rubber formulations.Three case studies were carried out in which the experiment data were collected according to classical response surface designs.Besides developing the ANN models,we developed response surface methodology (RSM) to confirm the ANN predictions.A simple relation was employed for determination of relative importance of each variable according to ANN models.It was shown through these case studies that ANN models delivered very good data fitting and their simulating curves could help the researchers to better understand the abrasion behavior.

  8. M"ossbauer study of corrosion and abrasion products in oil transporting pipes

    Science.gov (United States)

    Gomez, Raul W.; Perez Mazariego, Jose Luis; Marquina, Vivianne; Marquina, Ma. Luisa; Ridaura, Rosalia; Martinez, Lorenzo

    2012-02-01

    It is known that one of the main technological problems in carbon steel oleoducts is the corrosion produced by different substances, such as water, carbon dioxide, sulfur, and microorganisms. In addition, if in such mixture there is sand, aggressive sludge can be form that abrasions material from the oleoduct. A room temperature M"ossbauer study of corroded material taken from different sites of oleoducts is presented. Most of the M"ossbauer spectra reveal the presence of nanoparticles, indicating that in these pipes the abrasion problem is severe. A preliminary identification of the oxidized samples suggests the presence of magnetite, and some Iron hydroxides. Further studies are in course in order to identify unambiguously the products present in the corroded materials.

  9. Utilizing a Magnetic Abrasive Finishing Technique (MAF Via Adaptive Nero Fuzzy(ANFIS

    Directory of Open Access Journals (Sweden)

    Amer A. Moosa

    2015-07-01

    Full Text Available An experimental study was conducted for measuring the quality of surface finishing roughness using magnetic abrasive finishing technique (MAF on brass plate which is very difficult to be polish by a conventional machining process where the cost is high and much more susceptible to surface damage as compared to other materials. Four operation parameters were studied, the gap between the work piece and the electromagnetic inductor, the current that generate the flux, the rotational Spindale speed and amount of abrasive powder size considering constant linear feed movement between machine head and workpiece. Adaptive Neuro fuzzy inference system (ANFIS was implemented for evaluation of a series of experiments and a verification with respect to specimen roughness change has been optimized and usefully achieved by obtained results were an average of the error between the surface roughness predicted by model simulation and that of direct measure is 2.0222 %.

  10. The effectiveness of the air-powder abrasive device on the tooth and periodontium: an overview.

    Science.gov (United States)

    Kozlovsky, A; Soldinger, M; Sperling, I

    1989-01-01

    The characteristics of the air-powder abrasive device (APAD) was reviewed from the current dental literature and found to be an excellent alternative to traditional methods for stain and plaque removal. Access to crowded teeth, grooves and involved furcation areas are easily obtainable with less operator fatigue. The APAD slurry produces different root surface abrasiveness, depending on the method of use. Extended maintenance periods of exposed root surface using the APAD can result in an enormous loss of root structure. To avoid permanent damage of the root, the device should be used with overlapping strokes and root exposure to the APAD slurry should be minimized. The device can be used for total cementum removal with less operator fatigue and more reproducibility than with hand instruments, leaving smooth and clean surfaces. In addition, the device may be a valuable tool in the detoxification of root surfaces during periodontal surgery.

  11. Kerf modelling in abrasive waterjet milling using evolutionary computation and ANOVA techniques

    Science.gov (United States)

    Alberdi, A.; Rivero, A.; Carrascal, A.; Lamikiz, A.

    2012-04-01

    Many researchers demonstrated the capability of Abrasive Waterjet (AWJ) technology for precision milling operations. However, the concurrence of several input parameters along with the stochastic nature of this technology leads to a complex process control, which requires a work focused in process modelling. This research work introduces a model to predict the kerf shape in AWJ slot milling in Aluminium 7075-T651 in terms of four important process parameters: the pressure, the abrasive flow rate, the stand-off distance and the traverse feed rate. A hybrid evolutionary approach was employed for kerf shape modelling. This technique allowed characterizing the profile through two parameters: the maximum cutting depth and the full width at half maximum. On the other hand, based on ANOVA and regression techniques, these two parameters were also modelled as a function of process parameters. Combination of both models resulted in an adequate strategy to predict the kerf shape for different machining conditions.

  12. Self-healing of the superhydrophobicity by ironing for the abrasion durable superhydrophobic cotton fabrics

    Science.gov (United States)

    Wu, Jingxia; Li, Jingye; Deng, Bo; Jiang, Haiqing; Wang, Ziqiang; Yu, Ming; Li, Linfan; Xing, Chenyang; Li, Yongjin

    2013-01-01

    Self-healing of the superhydrophobic cotton fabric (SCF) obtained by the radiation-induced graft polymerization of lauryl methacrylate (LMA) and n-hexyl methacrylate (HMA), can be achieved by ironing. Through the steam ironing process, the superhydrophobicity of the SCFs will be regenerated even after the yarns are ruptured during the abrasion test under a load pressure of 44.8 kPa. SCFs made from LMA grafted cotton fabric can ultimately withstand at least 24,000 cycles of abrasion with periodic steam ironing. The FT-IR microscope results show that the migration of the polymethacrylates graft chains from the interior to the surface is responsible for the self-healing effect. PMID:24135813

  13. Numerical Simulation Study of Influence of Nozzle Entrance Diameter on Jet Performance of Pre-mixed Abrasive Water Jet

    Science.gov (United States)

    Guan, Jinfa; Deng, Songsheng; Jiao, Guangwei; Chen, Ming; Hua, Weixing

    Physical model of cone-cylinder nozzle was established. Based on the CFD software of FLUENT, the flow field about abrasive water jet in cone-cylinder nozzle was simulated by use of standard k-ɛ turbulent model, Lagrange Discrete Phase Model and SIMPLE algorithm. The simulation results show that axial velocity of abrasive particle is always smaller than axial velocity of abrasive particle and increases gradually with the increase of axial distance. Axial static pressure of water decreases gradually with the increase of axial distance. Axial velocity of abrasive particle at the exit of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. And axial static pressure of water at the entrance of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. 8mm is selected as an optimal nozzle entrance diameter.

  14. Chemical mechanical polishing of hard disk substrate with {alpha}-alumina-g-polystyrene sulfonic acid composite abrasive

    Energy Technology Data Exchange (ETDEWEB)

    Lei Hong, E-mail: hong_lei2005@yahoo.com.c [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Bu Naijing; Chen Ruling; Hao Ping [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Neng Sima; Tu Xifu; Yuen Kwok [Shenzhen Kaifa Magnetic Recording Co., LTD, Shenzhen, 518035 (China)

    2010-05-03

    {alpha}-Alumina-g-polystyrene sulfonic acid ({alpha}-Al{sub 2}O{sub 3}-g-PSS) composite abrasive was prepared by surface activation, graft polymerization and sulfonation, successively. The composition, dispersibility and morphology of the product were characterized by Fourier transformed infrared spectroscopy, laser particle size analysis and scanning electron microscopy, respectively. The chemical mechanical polishing (CMP) performances of the composite abrasive on hard disk substrate with nickel-phosphorous plating were investigated. The microscopy images of the polished surfaces show that {alpha}-Al{sub 2}O{sub 3}-g-PSS composite abrasive results in improved CMP and post-CMP cleaning performances than pure {alpha}-alumina abrasive under the same testing conditions.

  15. Experimental Investigations into Abrasive Waterjet Machining of Carbon Fiber Reinforced Plastic

    Directory of Open Access Journals (Sweden)

    Prasad D. Unde

    2015-01-01

    Full Text Available Abrasive waterjet machining (AWJM is an emerging machining process in which the material removal takes place due to abrasion. A stream of abrasive particles mixed with filtered water is subjected to the work surface with high velocity. The present study is focused on the experimental research and evaluation of the abrasive waterjet machining process in order to evaluate the technological factors affecting the machining quality of CFRP laminate using response surface methodology. The standoff distance, feed rate, and jet pressure were found to affect kerf taper, delamination, material removal rate, and surface roughness. The material related parameter, orientation of fiber, has been also found to affect the machining performance. The kerf taper was found to be 0.029 for 45° fiber orientation whereas it was 0.036 and 0.038 for 60° and 90°, respectively. The material removal rate is 18.95 mm3/sec for 45° fiber orientation compared to 18.26 mm3/sec for 60° and 17.4 mm3/sec for 90° fiber orientation. The Ra value for 45° fiber orientation is 4.911 µm and for 60° and 90° fiber orientation it is 4.927 µm and 4.974 µm, respectively. Delamination factor is found to be more for 45° fiber orientation, that is, 2.238, but for 60° and 90° it is 2.029 and 2.196, respectively.

  16. Optimization of Cutting Process of Medium Density Fibreboards by the Abrasive Water-Jet

    Directory of Open Access Journals (Sweden)

    Štefan Barcík

    2011-12-01

    Full Text Available This paper deals with the process of MDF cutting by the abrasive water-jet (WJC and shows how is kerf width infl uenced by process parameters. It presents the results of monitoring the kerf width related to technical and technological parameters, material parameters and cutting method. At the end of this paper, there is a detailed presentation of the possibilities of impacting kerf width by the change of the above mentioned parameters of the cutting process.

  17. Monitoring of abrasive water jet(AWJ) cutting using sound detection

    OpenAIRE

    Juriševič, Boštjan; Brissaud, Daniel; Junkar, Mihael

    2015-01-01

    Our main objective in the present work is to develop a methodology and create a system for the abrasive water jet (AWJ) machining process control. In the case of AWJ cutting, besides the cutting head traverse rate, the distance between the mixing tube and the workpiece, designated as the stand-off distance, has a predominant influence on the workpiece quality. The control ofthe traverse rate is performed by the machine controller. The stand off-distance control during the machining represents...

  18. Validation of Proposed Metrics for Two-Body Abrasion Scratch Test Analysis Standards

    Science.gov (United States)

    Kobrick, Ryan L.; Klaus, David M.; Street, Kenneth W., Jr.

    2011-01-01

    The objective of this work was to evaluate a set of standardized metrics proposed for characterizing a surface that has been scratched from a two-body abrasion test. This is achieved by defining a new abrasion region termed Zone of Interaction (ZOI). The ZOI describes the full surface profile of all peaks and valleys, rather than just measuring a scratch width as currently defined by the ASTM G 171 Standard. The ZOI has been found to be at least twice the size of a standard width measurement, in some cases considerably greater, indicating that at least half of the disturbed surface area would be neglected without this insight. The ZOI is used to calculate a more robust data set of volume measurements that can be used to computationally reconstruct a resultant profile for detailed analysis. Documenting additional changes to various surface roughness parameters also allows key material attributes of importance to ultimate design applications to be quantified, such as depth of penetration and final abraded surface roughness. Data are presented to show that different combinations of scratch tips and abraded materials can actually yield the same scratch width, but result in different volume displacement or removal measurements and therefore, the ZOI method is more discriminating than the ASTM method scratch width. Furthermore, by investigating the use of custom scratch tips for our specific needs, the usefulness of having an abrasion metric that can measure the displaced volume in this standardized manner, and not just by scratch width alone, is reinforced. This benefit is made apparent when a tip creates an intricate contour having multiple peaks and valleys within a single scratch. This work lays the foundation for updating scratch measurement standards to improve modeling and characterization of three-body abrasion test results.

  19. Effects of different lasers and particle abrasion on surface characteristics of zirconia ceramics.

    Directory of Open Access Journals (Sweden)

    Sakineh Arami

    2014-04-01

    Full Text Available The aim of this study was to assess the surface of yttrium-stabilized tetragonal zirconia (Y-TZP after surface treatment with lasers and airborne-particle abrasion.First, 77 samples of presintered zirconia blocks measuring 10 × 10 × 2 mm were made, sintered and polished. Then, they were randomly divided into 11 groups (n=7 and received surface treatments namely, Er:YAG laser irradiation with output power of 1.5, 2 and 2.5 W, Nd:YAG laser with output power of 1.5, 2 and 2.5 W, CO2 laser with output power of 3, 4 and 5 W, AL2O3 airborne-particle abrasion (50μ and no treatment (controls. Following treatment, the parameters of surface roughness such as Ra, Rku and Rsk were evaluated using a digital profilometer and surface examination was done by SEM.According to ANOVA and Tukey's test, the mean surface roughness (Ra after Nd:YAG laser irradiation at 2 and 2.5 W was significantly higher than other groups. Roughness increased with increasing output power of Nd:YAG and CO2 lasers. Treated surfaces by Er:YAG laser and air abrasion showed similar surface roughness. SEM micrographs showed small microcracks in specimens irradiated with Nd:YAG and CO2 lasers.Nd:YAG laser created a rough surface on the zirconia ceramic with many microcracks; therefore, its use is not recommended. Air abrasion method can be used with Er:YAG laser irradiation for the treatment of zirconia ceramic.

  20. The effect of air abrasion on the retention of metallic brackets bonded to fluorosed enamel surface

    OpenAIRE

    S Suma; Anita, G; B R Chandra Shekar; Amitabh Kallury

    2012-01-01

    Background: Bonding brackets to fluorosed enamel remains a clinical challenge and bracket failure at the compromised enamel interface is common. Objective: To check the effect of air abrasion on the retention of metallic brackets bonded to fluorosed enamel surface. Materials and Methods: Sixty freshly extracted human premolar teeth having moderate to severe dental fluorosis as per Dean′s criteria were collected and divided into three groups of 20 each. The groups were treated as follo...

  1. Modeling of the number of stubble stuck elements after abrasive jet machining-processing

    Directory of Open Access Journals (Sweden)

    K. Pietnicki

    2011-07-01

    Full Text Available Sticking of abrasive grains into the surface is the effect of abrasive jet machining processing. For prosthetic works burnt the clay, it may deteriorate the quality of metal-clay connection. Parameters of sandblasting have the significant influence on the amount of stubble elements stuck into the base. The aim of the research is examining possibilities of applying neuron networks for modeling this process. Examples were sandblasted using alternating parameters (pressure of working factor, angle of sandblasting, size of grains. As a next the amount of stubble elements stuck into the base were calculated. Study results allowed to work out a set of 180 standardized teaching patterns. Next, a group of 150 randomly selected neuron networks was submitted to teaching process. The aim was to select net architecture with the highest adjustment for discussed issue. Finally, a MLP (Multi Layer Perception was chosen. Training process of the net involved presentation of process entrance parameters to the net, followed by presentation of researched proportional partaking of stuck elements. In following training cycles the error was decreasing systematically. After finishing the training, the average medium error between the real measurement and the one anticipated by the net was about 5 per cent. Additional number of abrasive jet machining processing was done to verification experiments. As the study shows, designed artificial neuron net stimulates real dependencies appearing during abrasive jet machining-processing in a proper way and can be used for estimating proportional part of grains stuck into base after this processing. It turns out that this phenomenon can be modeled, and its model can be used in a practical way without using mathematical or physical equations.

  2. Characterization of bronzes by abrasive stripping voltammetry and thin layer chromatography

    OpenAIRE

    Komorsky-Lovrić, Šebojka; Horvat, Alka J.M.; Ivanković, Danijela

    2006-01-01

    Corrosion potentials of five samples of bronzes having different compositions and the stripping peak potentials of their main components were determined by abrasive stripping voltammetry. Using thin-layer chromatography in combination with electrochemical dissolution of bronzes in the two electrode sampler, the ions of tin, copper, lead and nickel were detected as the products of electro-oxidation of bronzes. It is shown that the dissolution of tin is preferential at low potential differences...

  3. 3D Imaging of mammalian cells with ion-abrasion scanning electron microscopy

    OpenAIRE

    Heymann, Jurgen A. W.; Shi, Dan; Kim, Sang; Bliss, Donald; Milne, Jacqueline L. S.; Subramaniam, Sriram

    2008-01-01

    Understanding the hierarchical organization of molecules and organelles within the interior of large eukaryotic cells is a challenge of fundamental interest in cell biology. We are using ion-abrasion scanning electron microscopy (IA-SEM) to visualize this hierarchical organization in an approach that combines focused ion-beam milling with scanning electron microscopy. Here, we extend our previous studies on imaging yeast cells to image subcellular architecture in human melanoma cells and mela...

  4. Investigation of sandwich material surface created by abrasive water jet (AWJ via vibration emission

    Directory of Open Access Journals (Sweden)

    P. Hreha

    2014-01-01

    Full Text Available The paper presents research a of abrasive waterjet cutting of heterogeneous “sandwich“ material with different Young modulus of elasticity of the cutted surface geometry by means of vibration emission. In order to confirm hypothetical assumptions about direct relation between vibration emission and surface quality an experiment in heterogeneous material consisting of stainless steel (DIN 1.4006 / AISI 410 and alloy AlCuMg2 has been provided.

  5. Portable mixed abrasive water jet equipment for rescue in high gas mine shaft

    Institute of Scientific and Technical Information of China (English)

    ZENG Rui; DU Chang-long; XU Rui; ZHAO Jing

    2011-01-01

    In order to rescue a trapped miner and clean out roadways quickly in a high gas mine shaft after a mining mishap, a special portable cold-cutting equipment is needed, the main technology parameters were calculated according to the advanced cold-cutting technology of high pressure abrasive water jet and the portable mixed abrasive water jet equipment (PAWE) was designed to meet the needs of emergency rescue in high gas mine shafts. Tested the PAWE in a high gas environment, and the result shows that the maximum cutting depth of solid iron pipe is 18 mm and the recoilforce of the sprayer is 28.9 N under the conditions that actual cutting pressure is 29 MPa, starting target distance is 10 mm, cutting speed is 180 mm/min and concentration of abrasive is 32%. The course of the experiment in the high gas environment was smooth and continuous, without any explosion. The PAWE is easy to move and operate, but the nozzle which was worn badly in the sprayer should be changed every 8 minutes.

  6. Adhesive interfaces of enamel and dentin prepared by air-abrasion at different distances

    International Nuclear Information System (INIS)

    The purpose of this study was to analyse, by scanning electron microscopy (SEM), the morphology of enamel and dentin/adhesive interfaces in cavities prepared by air-abrasion at different working distances. Thirty sound third human molars were selected and, on both their buccal and lingual surfaces, class V cavities were prepared by air-abrasion, at 2-, 4-, 6-, 8- and 10-mm working distances, or high-speed bur (control group). After preparation, all cavities were etched with 35% phosphoric acid gel and restored with Single Bond/Filtek Z-250. Buccal and lingual surfaces were separated and restorations sectioned in a buccolingual direction, providing two sections of each cavity, which were analysed by scanning electron microscopy. It was observed that the distances of 6 and 8 mm promoted more homogeneous dentin/adhesive interfaces, with tags formation, and more uniform for enamel, which were similar to the control group. It may be concluded that the air-abrasion working distance can influence the morphology of enamel and dentin/adhesive interfaces, and the intermediate distances provided better adhesive interfaces

  7. Rock Cutting Depth Model Based on Kinetic Energy of Abrasive Waterjet

    Science.gov (United States)

    Oh, Tae-Min; Cho, Gye-Chun

    2016-03-01

    Abrasive waterjets are widely used in the fields of civil and mechanical engineering for cutting a great variety of hard materials including rocks, metals, and other materials. Cutting depth is an important index to estimate operating time and cost, but it is very difficult to predict because there are a number of influential variables (e.g., energy, geometry, material, and nozzle system parameters). In this study, the cutting depth is correlated to the maximum kinetic energy expressed in terms of energy (i.e., water pressure, water flow rate, abrasive feed rate, and traverse speed), geometry (i.e., standoff distance), material (i.e., α and β), and nozzle system parameters (i.e., nozzle size, shape, and jet diffusion level). The maximum kinetic energy cutting depth model is verified with experimental test data that are obtained using one type of hard granite specimen for various parameters. The results show a unique curve for a specific rock type in a power function between cutting depth and maximum kinetic energy. The cutting depth model developed here can be very useful for estimating the process time when cutting rock using an abrasive waterjet.

  8. Influence of sodium content on the properties of bioactive glasses for use in air abrasion.

    Science.gov (United States)

    Farooq, Imran; Tylkowski, Maxi; Müller, Steffen; Janicki, Tomasz; Brauer, Delia S; Hill, Robert G

    2013-12-01

    Air abrasion is used in minimally invasive dentistry for preparing cavities, while removing no or little sound dentine or enamel, and the use of bioactive glass (rather than alumina) as an abrasive could aid in tooth remineralization. Melt-derived bioactive glasses (SiO2-P2O5-CaO-CaF2-Na2O) with low sodium content (0 to 10 mol% Na2O in exchange for CaO) for increased hardness, high phosphate content for high bioactivity and fluoride content for release of fluoride and formation of fluorapatite were produced, and particles between 38 and 80 µm in size were used for cutting soda-lime silicate glass microscope slides and human enamel. Vickers hardness increased with decreasing Na2O content, owing to a more compact silicate network in low sodium content glasses, resulting in shorter cutting times. Cutting times using bioactive glass were significantly longer than using the alumina control (29 µm) when tested on microscope slides; however, glasses showed more comparable results when cutting human enamel. The bioactive glasses formed apatite in Tris buffer within 6 h, which was significantly faster than Bioglass® 45S5 (24 h), suggesting that the hardness of the glasses makes them suitable for air abrasion application, while their high bioactivity and fluoride content make them of interest for tooth remineralization. PMID:24287337

  9. Erosion and abrasion on dental structures undergoing at-home bleaching

    Directory of Open Access Journals (Sweden)

    Tarquinio SBC

    2011-07-01

    Full Text Available Flávio Fernando Demarco1, Sônia Saeger Meireles2, Hugo Ramalho Sarmento1, Raquel Venâncio Fernandes Dantas1, Tatiana Botero3, Sandra Beatriz Chaves Tarquinio11Graduate Program in Dentistry, School of Dentistry, Federal University of Pelotas, Brazil; 2Department of Operative Dentistry, Federal University of Paraíba, Brazil; 3Cariology, Restorative Science, and Endodontics Department, School of Dentistry, University of Michigan, MI, USAAbstract: This review investigates erosion and abrasion in dental structures undergoing at-home bleaching. Dental erosion is a multifactorial condition that may be idiopathic or caused by a known acid source. Some bleaching agents have a pH lower than the critical level, which can cause changes in the enamel mineral content. Investigations have shown that at-home tooth bleaching with low concentrations of hydrogen or carbamide peroxide have no significant damaging effects on enamel and dentin surface properties. Most studies where erosion was observed were in vitro. Even though the treatment may cause side effects like sensitivity and gingival irritation, these usually disappear at the end of treatment. Considering the literature reviewed, we conclude that tooth bleaching agents based on hydrogen or carbamide peroxide have no clinically significant influence on enamel/dentin mineral loss caused by erosion or abrasion. Furthermore, the treatment is tolerable and safe, and any adverse effects can be easily reversed and controlled.Keywords: peroxide, tooth bleaching, enamel, dentin, erosion, abrasion

  10. Evaluation of the effects of enameloplasty and air abrasion on sealant micro-leakage.

    Directory of Open Access Journals (Sweden)

    Aliasghar Soleymani

    2014-12-01

    Full Text Available Micro-leakage, one of the major reasons for recurrent decays, may lead to uncontrollable flow of liquids, pulp inflammation and peri-apical pathology. The purpose of this in vitro study was to evaluate micro-leakage of pit and fissure sealants after using three different pit and fissure preparation techniques: 1 acid etching, 2 fissure enameloplasty and acid etching, and 3 air abrasion and acid etching.Sixty-nine extracted sound molars and premolars were randomly divided into three groups (23 samples in each group. Teeth were prepared using one of three occlusal surface treatments. Then the sealant was applied on the occlusal fissures of all teeth. The teeth were thermocycled and stored in normal saline. All teeth were sealed apically and coated with nail varnish and then were immersed in a 2% solution of methylen blue. Two buccolingual sections were made. The surfaces were scored 0 to 3 for the extent of micro-leakage using a stereomicroscope. Data were analyzed by Kruskal- wallis and Dunn procedure.Enameloplasty and acid etching were significantly different regarding micro-leakage (P= 0.016, but no significant difference in micro-leakage was observed between air abrasion and the other methods.Enameloplasty followed by acid etching produced significantly less micro-leakage than the acid etching technique. Air abrasion acid etching was better than the acid etching technique in reducing micro-leakage too.

  11. Experimental Study on Layered Ice Bonded Abrasive Polishing of Glass-ceramics

    Directory of Open Access Journals (Sweden)

    Yuli SUN

    2014-12-01

    Full Text Available Layered ice bonded abrasive tools (LIBAT is a new kind of one which not only has the ability of lapping and polishing but also has the effect of self-dressing. In this paper, two kinds of layered ice bonded abrasive tools were designed and manufactured. Experimental studies on layered ice bonded abrasive (LIBA polishing of glass-ceramics were conducted. The results show that the surface topography of glass-ceramics polished by micro α-Al2O3-nano α-Al2O3 LIBAT is better than that of polished by micro α-Al2O3-nano SiO2 LIBAT. The surface roughness Sa of glass-ceramics polished by the two kinds of LIBAT is at the nanometer scale. The reasons of this phenomenon were analyzed. The experimental results illustrate that the LIBAT shows good effect and can be used in production practice. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6149

  12. Modeling of Tool Wear in Vibration Assisted Nano Impact-Machining by Loose Abrasives

    Directory of Open Access Journals (Sweden)

    Sagil James

    2014-01-01

    Full Text Available Vibration assisted nano impact-machining by loose abrasives (VANILA is a novel nanomachining process that combines the principles of vibration assisted abrasive machining and tip-based nanomachining, to perform target specific nanoabrasive machining of hard and brittle materials. An atomic force microscope (AFM is used as a platform in this process wherein nanoabrasives, injected in slurry between the workpiece and the vibrating AFM probe which is the tool, impact the workpiece and cause nanoscale material removal. The VANILA process are conducted such that the tool tip does not directly contact the workpiece. The level of precision and quality of the machined features in a nanomachining process is contingent on the tool wear which is inevitable. Initial experimental studies have demonstrated reduced tool wear in the VANILA process as compared to indentation process in which the tool directly contacts the workpiece surface. In this study, the tool wear rate during the VANILA process is analytically modeled considering impacts of abrasive grains on the tool tip surface. Experiments are conducted using several tools in order to validate the predictions of the theoretical model. It is seen that the model is capable of accurately predicting the tool wear rate within 10% deviation.

  13. Coupling behavior between adhesive and abrasive wear mechanism of aero-hydraulic spool valves

    Institute of Scientific and Technical Information of China (English)

    Chen Yunxia; Gong Wenjun; Kang Rui

    2016-01-01

    Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Firstly, the experiment for wear mechanism verification proved that adhesive wear and abrasive wear did coexist during the working process of spool valves. Sec-ondly coupling behavior of each wear mechanism was characterized by analyzing actual time-variation of model parameters during wear evolution process. Meanwhile, Archard model and three-body abrasive wear model were utilized for adhesive wear and abrasive wear, respectively. Furthermore, their coupling wear model was established by calculating the actual wear volume. Finally, from the result of formal test, all the required parameters for our model were obtained. The relative error between model prediction and data of pre-test was also presented to verify the accuracy of model, which demonstrated that our model was useful for providing accurate prediction of spool valve’s wear life.

  14. Nuclear-chemical methods in a hard tooth tissue abrasion study

    International Nuclear Information System (INIS)

    The advanced method consists in implantation-labelling of the thin surface layers of the solid objects, e.g. hard tooth tissue, by atoms of suitable natural or artificial radionuclides. Nuclides from the uranium series were implanted into the surface by using nuclear recoil effect at alpha decay of 226Ra to 222Rn, alpha decay of 222Rn to RaA, alpha decay of RaA to RaB (beta-emitter) and further alpha or beta emitters. With regard to chosen alpha detection and to the half-lives of the radionuclides, there was actually measured the activity of 222Rn, RaA and RaC' in the thin surface layer. This was followed by the laboratory simulation of the abrasion in the system of 'toothbrush - various suspensions of the tooth-pastes - hard tooth tissue (or material standard - ivory)' in specially designed device - the dentoabrasion meter. The activities of the tissue surface measured before and after abrasion were used for calculations of the relative drop of the surface activity. On this basis the influence of various tooth-pastes containing various abrasive substances was determined. (author)

  15. An investigation on surface roughness of granite machined by abrasive waterjet

    Indian Academy of Sciences (India)

    Gokhan Aydin; Izzet Karakurt; Kerim Aydiner

    2011-07-01

    Abrasive waterjet (AWJ) cutting is an emerging technology which enables the shaping of practically all engineering materials. However, AWJ cutting may cause roughness and waviness on the cut surface. This significantly affects the dimensional accuracy of the machined part and the quality of surface finish. In this study, the surface roughness of three granites is experimentally investigated for varying process parameters in abrasive waterjet. The philosophy of the Taguchi design is followed in the experimental study. Effects of the control (process) factors on the surface roughness are presented in terms of the mean of means responses. Additionally, the data obtained are evaluated statistically using the analysis of variance (ANOVA) to determine significant process parameters affecting the surface roughness. Furthermore, effects of the material properties on the surface roughness are assessed. It was statistically found that the water pressure and the abrasive flow rate are the most significant factors influencing the surface roughness of granites. Additionally, a consistent relationship between the material grain size and surface roughness of the granites was observed.

  16. Influence of sodium content on the properties of bioactive glasses for use in air abrasion

    International Nuclear Information System (INIS)

    Air abrasion is used in minimally invasive dentistry for preparing cavities, while removing no or little sound dentine or enamel, and the use of bioactive glass (rather than alumina) as an abrasive could aid in tooth remineralization. Melt-derived bioactive glasses (SiO2–P2O5–CaO–CaF2–Na2O) with low sodium content (0 to 10 mol% Na2O in exchange for CaO) for increased hardness, high phosphate content for high bioactivity and fluoride content for release of fluoride and formation of fluorapatite were produced, and particles between 38 and 80 µm in size were used for cutting soda-lime silicate glass microscope slides and human enamel. Vickers hardness increased with decreasing Na2O content, owing to a more compact silicate network in low sodium content glasses, resulting in shorter cutting times. Cutting times using bioactive glass were significantly longer than using the alumina control (29 µm) when tested on microscope slides; however, glasses showed more comparable results when cutting human enamel. The bioactive glasses formed apatite in Tris buffer within 6 h, which was significantly faster than Bioglass® 45S5 (24 h), suggesting that the hardness of the glasses makes them suitable for air abrasion application, while their high bioactivity and fluoride content make them of interest for tooth remineralization. (paper)

  17. Defining an Abrasion Index for Lunar Surface Systems as a Function of Dust Interaction Modes and Variable Concentration Zones

    Science.gov (United States)

    Kobrick, Ryan L.; Klaus, David M.; Street, Kenneth W., Jr.

    2010-01-01

    Unexpected issues were encountered during the Apollo era of lunar exploration due to detrimental abrasion of materials upon exposure to the fine-grained, irregular shaped dust on the surface of the Moon. For critical design features involving contact with the lunar surface and for astronaut safety concerns, operational concepts and dust tolerance must be considered in the early phases of mission planning. To systematically define material selection criteria, dust interaction can be characterized by two-body or three-body abrasion testing, and subcategorically by physical interactions of compression, rolling, sliding and bending representing specific applications within the system. Two-body abrasion occurs when a single particle or asperity slides across a given surface removing or displacing material. Three-body abrasion occurs when multiple particles interact with a solid surface, or in between two surfaces, allowing the abrasives to freely rotate and interact with the material(s), leading to removal or displacement of mass. Different modes of interaction are described in this paper along with corresponding types of tests that can be utilized to evaluate each configuration. In addition to differential modes of abrasion, variable concentrations of dust in different zones can also be considered for a given system design and operational protocol. These zones include: (1) outside the habitat where extensive dust exposure occurs, (2) in a transitional zone such as an airlock or suitport, and (3) inside the habitat or spacesuit with a low particle count. These zones can be used to help define dust interaction frequencies, and corresponding risks to the systems and/or crew can be addressed by appropriate mitigation strategies. An abrasion index is introduced that includes the level of risk, R, the hardness of the mineralogy, H, the severity of the abrasion mode, S, and the frequency of particle interactions, F.

  18. Bio-active glass air-abrasion has the potential to remove resin composite restorative material selectively

    International Nuclear Information System (INIS)

    The aims of this study were to assess: (a) the chemistry, morphology and bioactivity of bio-active glass (BAG) air-abrasive powder, (b) the effect of three air-abrasion operating parameters: air pressure, powder flow rate (PFR) and the abrasive powder itself, on the selective removal of resin composite and (c) the required “time taken”. BAG abrasive particles were characterised using scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDX) and Fourier-transform infrared spectroscopy (FTIR). Standardised resin composite restorations created within an enamel analogue block (Macor™) in vitro, were removed using air-abrasion undersimulated clinical conditions. 90 standardised cavities were scanned before and after resin composite removal using laser profilometry and the volume of the resulting 3D images calculated. Multilevel linear model was used to identify the significant factors affecting Macor™ removal. BAG powder removed resin composite more selectively than conventional air-abrasion alumina powder using the same operating parameters (p < 0.001) and the effect of altering the unit's operating parameters was significant (p < 0.001). In conclusion, BAG powder is more efficient than alumina in the selective removal of resin composite particularly under specific operating parameters, and therefore may be recommended clinically as a method of preserving sound enamel structure when repairing and removing defective resin composite restorations.

  19. Bio-active glass air-abrasion has the potential to remove resin composite restorative material selectively

    Science.gov (United States)

    Milly, Hussam; Andiappan, Manoharan; Thompson, Ian; Banerjee, Avijit

    2014-06-01

    The aims of this study were to assess: (a) the chemistry, morphology and bioactivity of bio-active glass (BAG) air-abrasive powder, (b) the effect of three air-abrasion operating parameters: air pressure, powder flow rate (PFR) and the abrasive powder itself, on the selective removal of resin composite and (c) the required “time taken”. BAG abrasive particles were characterised using scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDX) and Fourier-transform infrared spectroscopy (FTIR). Standardised resin composite restorations created within an enamel analogue block (Macor™) in vitro, were removed using air-abrasion undersimulated clinical conditions. 90 standardised cavities were scanned before and after resin composite removal using laser profilometry and the volume of the resulting 3D images calculated. Multilevel linear model was used to identify the significant factors affecting Macor™ removal. BAG powder removed resin composite more selectively than conventional air-abrasion alumina powder using the same operating parameters (p resin composite particularly under specific operating parameters, and therefore may be recommended clinically as a method of preserving sound enamel structure when repairing and removing defective resin composite restorations.

  20. Bio-active glass air-abrasion has the potential to remove resin composite restorative material selectively

    Energy Technology Data Exchange (ETDEWEB)

    Milly, Hussam [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Andiappan, Manoharan [Unit of Dental Public Health, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Thompson, Ian [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Banerjee, Avijit, E-mail: avijit.banerjee@kcl.ac.uk [Biomaterials, Biomimetics and Biophotonics Research Group, Kings College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom); Unit of Conservative Dentistry, King' s College London Dental Institute at Guy' s Hospital, King' s Health Partners, London (United Kingdom)

    2014-06-01

    The aims of this study were to assess: (a) the chemistry, morphology and bioactivity of bio-active glass (BAG) air-abrasive powder, (b) the effect of three air-abrasion operating parameters: air pressure, powder flow rate (PFR) and the abrasive powder itself, on the selective removal of resin composite and (c) the required “time taken”. BAG abrasive particles were characterised using scanning electron microscopy-energy dispersive X-ray spectrometry (SEM-EDX) and Fourier-transform infrared spectroscopy (FTIR). Standardised resin composite restorations created within an enamel analogue block (Macor™) in vitro, were removed using air-abrasion undersimulated clinical conditions. 90 standardised cavities were scanned before and after resin composite removal using laser profilometry and the volume of the resulting 3D images calculated. Multilevel linear model was used to identify the significant factors affecting Macor™ removal. BAG powder removed resin composite more selectively than conventional air-abrasion alumina powder using the same operating parameters (p < 0.001) and the effect of altering the unit's operating parameters was significant (p < 0.001). In conclusion, BAG powder is more efficient than alumina in the selective removal of resin composite particularly under specific operating parameters, and therefore may be recommended clinically as a method of preserving sound enamel structure when repairing and removing defective resin composite restorations.

  1. Minimal alterations on the enamel surface by micro-abrasion: in vitro roughness and wear assessments

    Directory of Open Access Journals (Sweden)

    Marcela Charantola Rodrigues

    2013-04-01

    Full Text Available Objective: To evaluate the in vitro changes on the enamel surface after a micro-abrasion treatment promoted by different products. Material and Methods: Fifty (50 fragments of bovine enamel (15 mm × 5 mm were randomly assigned to five groups (n=10 according to the product utilized: G1 (control= silicone polisher (TDV, G2= 37% phosphoric acid (3M/ESPE + pumice stone (SS White, G3= Micropol (DMC Equipment, G4= Opalustre (Ultradent and G5= Whiteness RM (FGM Dental Products. Roughness and wear were the responsible variables used to analyze these surfaces in four stages: baseline, 60 s and 120 s after the micro-abrasion and after polishing, using a Hommel Tester T1000 device. After the tests, a normal distribution of data was verified, with repeated ANOVA analyses (p≤0.05 which were used to compare each product in different stages. One-way ANOVA and Tukey tests were applied for individual comparisons between the products in each stage (p≤0.05. Results: Means and standard deviations of roughness and wear (µm after all the promoted stages were: G1=7.26(1.81/13.16(2.67, G2=2.02(0.62/37.44(3.33, G3=1.81(0.91/34.93(6.92, G4=1.92(0.29/38.42(0.65 and G5=1.98(0.53/33.45(2.66. At 60 seconds, all products tended to produce less surface roughness with a variable gradual decrease over time. After polishing, there were no statistically significant differences between the groups, except for G1. Independent of the product utilized, the enamel wear occurred after the micro-abrasion. Conclusions: In this in vitro study, enamel micro-abrasion presented itself as a conservative approach, regardless of the type of the paste compound utilized. These products promoted minor roughness alterations and minimal wear. The use of phosphoric acid and pumice stone showed similar results to commercial products for the micro-abrasion with regard to the surface roughness and wear.

  2. Effect of Bioactive Glass air Abrasion on Shear Bond Strength of Two Adhesive Resins to Decalcified Enamel.

    Directory of Open Access Journals (Sweden)

    Alireza Eshghi

    2014-12-01

    Full Text Available Bioactive glass air abrasion is a conservative technique to remove initial decalcified tissue and caries. This study examined the shear bond strength of composite resin to sound and decalcified enamel air-abraded by bioactive glass (BAG or alumina using etch-and-rinse and self-etch adhesives.Forty-eight permanent molars were root-amputated and sectioned mesiodistally. The obtained 96 specimens were mounted in acrylic resin; the buccal and lingual surfaces remained exposed. A demineralizing solution was used to decalcify half the specimens. Both sound and decalcified specimens were divided into two groups of alumina and bioactive glass air abrasion. In each group, the specimens were subdivided into two subgroups of Clearfil SE Bond or OptiBond FL adhesives (n=12. Composite resin cylinders were bonded on enamel surfaces cured and underwent thermocycling. The specimens were tested for shear bond strength. Data were analyzed using SPSS 16.0 and three-way ANOVA (α=0.05. Similar to the experimental groups, the enamel surface of one specimen underwent SEM evaluation.No significant differences were observed in composite resin bond strength subsequent to alumina or bioactive glass air abrasion preparation techniques (P=0.987. There were no statistically significant differences between the bond strength of etch-and-rinse and self-etch adhesive groups (P=1. Also, decalcified or intact enamel groups had no significant difference (P=0.918. However, SEM analysis showed much less enamel irregularities with BAG air abrasion compared to alumina air abrasion.Under the limitations of this study, preparation of both intact and decalcified enamel surfaces with bioactive glass air abrasion results in similar bond strength of composite resin in comparison with alumina air abrasion using etch-&-rinse or self-etch adhesives.

  3. Standardization of a Volumetric Displacement Measurement for Two-Body Abrasion Scratch Test Data Analysis

    Science.gov (United States)

    Street, K. W. Jr.; Kobrick, R. L.; Klaus, D. M.

    2011-01-01

    A limitation has been identified in the existing test standards used for making controlled, two-body abrasion scratch measurements based solely on the width of the resultant score on the surface of the material. A new, more robust method is proposed for analyzing a surface scratch that takes into account the full three-dimensional profile of the displaced material. To accomplish this, a set of four volume- displacement metrics was systematically defined by normalizing the overall surface profile to denote statistically the area of relevance, termed the Zone of Interaction. From this baseline, depth of the trough and height of the plowed material are factored into the overall deformation assessment. Proof-of-concept data were collected and analyzed to demonstrate the performance of this proposed methodology. This technique takes advantage of advanced imaging capabilities that allow resolution of the scratched surface to be quantified in greater detail than was previously achievable. When reviewing existing data analysis techniques for conducting two-body abrasive scratch tests, it was found that the ASTM International Standard G 171 specified a generic metric based only on visually determined scratch width as a way to compare abraded materials. A limitation to this method was identified in that the scratch width is based on optical surface measurements, manually defined by approximating the boundaries, but does not consider the three-dimensional volume of material that was displaced. With large, potentially irregular deformations occurring on softer materials, it becomes unclear where to systematically determine the scratch width. Specifically, surface scratches on different samples may look the same from a top view, resulting in an identical scratch width measurement, but may vary in actual penetration depth and/or plowing deformation. Therefore, two different scratch profiles would be measured as having identical abrasion properties, although they differ

  4. Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jinzhong, E-mail: wjz.0926@163.com; Zou, Yanhua, E-mail: yanhua@cc.utsunomiya-u.ac.jp; Sugiyama, Hitoshi, E-mail: sugiyama@cc.utsunomiya-u.ac.jp

    2015-07-15

    We proposed a new ultra-precision magnetic abrasive finishing (MAF) process using low frequency alternating magnetic field in this paper. Magnetic cluster themselves may produce the up and down movement change under alternating magnetic force. The movement may not only promote the dispersion of micro-magnetic particles, but also improve stirring effect and cross-cutting effects of the abrasives, achieving circulation and update to ensure the stability of grinding tools. This process is considered to be able to efficiently apply in ultra-precision finishing of plane and complicated micro-surfaces. In this study, we investigated the effects of alternating magnetic field on magnetic field distribution, finishing force and abrasive behavior. Furthermore, a set of experimental devices have been designed for finishing SUS304 stainless steel plate. The present work is aimed at understanding finishing particularity of this process and studying impacts of important process parameters namely grinding fluid, rotational speed of magnetic pole, current frequency on change in finish surface and material removal. Experimental results indicate that the process can realize ultra-precision finishing of plane by using oily grinding fluid. In the present research, the surface roughness of SUS304 stainless steel plate was improved from 240.24 nm to 4.38 nm by this process. - Highlights: • We investigated magnetic field distribution in processing region. • Magnetic cluster can produce a fluctuating finishing force in alternating magnetic field. • Oily grinding fluid is more applicable to this process. • Few nanometer finish surface can be obtained by this process.

  5. Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field

    International Nuclear Information System (INIS)

    We proposed a new ultra-precision magnetic abrasive finishing (MAF) process using low frequency alternating magnetic field in this paper. Magnetic cluster themselves may produce the up and down movement change under alternating magnetic force. The movement may not only promote the dispersion of micro-magnetic particles, but also improve stirring effect and cross-cutting effects of the abrasives, achieving circulation and update to ensure the stability of grinding tools. This process is considered to be able to efficiently apply in ultra-precision finishing of plane and complicated micro-surfaces. In this study, we investigated the effects of alternating magnetic field on magnetic field distribution, finishing force and abrasive behavior. Furthermore, a set of experimental devices have been designed for finishing SUS304 stainless steel plate. The present work is aimed at understanding finishing particularity of this process and studying impacts of important process parameters namely grinding fluid, rotational speed of magnetic pole, current frequency on change in finish surface and material removal. Experimental results indicate that the process can realize ultra-precision finishing of plane by using oily grinding fluid. In the present research, the surface roughness of SUS304 stainless steel plate was improved from 240.24 nm to 4.38 nm by this process. - Highlights: • We investigated magnetic field distribution in processing region. • Magnetic cluster can produce a fluctuating finishing force in alternating magnetic field. • Oily grinding fluid is more applicable to this process. • Few nanometer finish surface can be obtained by this process

  6. The unsteady nature of sea cliff retreat due to mechanical abrasion, failure and comminution feedbacks

    Science.gov (United States)

    Kline, Shaun W.; Adams, Peter N.; Limber, Patrick W.

    2014-08-01

    Sea cliff retreat is often linked to large waves, heavy precipitation and seismic events, but the specific operative mechanics have not been well constrained. In particular, what is the role of mechanical abrasion by beach sediments in cliff/platform evolution and how does it relate to the episodic nature of cliff retreat observed at certain locations? Here we present a simple, numerical model of sea cliff retreat that incorporates mechanical abrasion of a basal notch, threshold-controlled failure of the cantilevered block, and a feedback mechanism wherein retreat is dependent on the rate of sediment comminution within the surf zone. Using shore platform and cliff characteristics found in two coastal settings (the central California coast and the English North Sea coast), the model produces retreat rates comparable to those observed via field measurements. The highest retreat rates coincide with the steepest shore platforms and increasing wave height. Steeper platforms promote wave access to the cliff toe and, correspondingly, the receding cliff face produces additional accommodation space for the platform beach, preserving the erosive efficacy of the beach sediments. When exposed to energetic wave forcing, the slope of the inner platform segment controls retreat rates for concave platforms, whereas the slope of the outer platform segment exerts greater control for convex platforms. Platform beaches approached a long-term dynamic equilibrium on the concave profiles, leading to more consistent and steady retreat. Platform beaches were ephemeral on convex profiles, mirroring observed sand wave (Ord) migration on the Holderness coast, UK. These findings agree with previous field observations and support mechanical abrasion as a viable cause of temporal heterogeneity in cliff retreat rate for both coastlines.

  7. Erosion and abrasion-inhibiting in situ effect of the Euclea natalensis plant of African regions.

    Science.gov (United States)

    Sales-Peres, Silvia Helena de Carvalho; Xavier, Cheila Nilza Hamina; Mapengo, Marta Artemisa Abel; Forim, Moacir Rossi; Silva, Maria de Fatima; Sales-Peres, Arsenio

    2016-06-14

    This study evaluated the effect of Euclea natalensis gel on the reduction of erosive wear with or without abrasion, in enamel and dentin. During two five-day experimental crossover phases, volunteers (n = 10) wore palatal devices containing human enamel and dentin blocks (E = 8 and D = 8). The gel was applied in a thin layer in the experimental group, and was not applied in the control group. In the intraoral phase, volunteers used the palatal appliance for 12 h before the gel treatment, and were instructed to start the erosive challenges 6 h after the gel application. Erosion was performed with Coca-Cola® (for 5 min) 4 times/day. The appliance was then put back into the mouth and was brushed after 30 minutes. After intraoral exposure, the appliances were removed and the specimens were analyzed using profilometry (mean ± SD, μm). The Euclea natalensis gel caused less wear in enamel in the experimental group (EROS = 12.86 ± 1.75 µm; EROS + ABRAS = 12.13 ± 2.12 µm) than in the control group (EROS = 14.12 ± 7.66 µm; EROS + ABRAS = 16.29 ± 10.72 µm); however, the groups did not differ from each other significantly. A statistically significant value was found for erosion and eros + abrasion in dentin (p = 0.001). Euclea natalensis may play a role in the prevention of dentin loss under mild erosive and abrasive conditions. A clinical trial is required to confirm these promising results in a clinical situation. PMID:27305512

  8. Evaluation of planarization performance for a novel alkaline copper slurry under a low abrasive concentration

    Institute of Scientific and Technical Information of China (English)

    Jiang Mengting; Liu Yuling; Yuan Haobo; Chen Guodong; Liu Weijuan

    2014-01-01

    A novel alkaline copper slurry that possesses a relatively high planarization performance is investigated under a low abrasive concentration.Based on the action mechanism of CMP,the feasibility of using one type of slurry in copper bulk elimination process and residual copper elimination process,with different process parameters,was analyzed.In addition,we investigated the regular change of abrasive concentration effect on copper and tantalum removal rate and within wafer non-uniformity (WIWNU) in CMP process.When the abrasive concentration is 3 wt%,in bulk elimination process,the copper removal rate achieves 6125 (A)/min,while WIWNU is 3.5%,simultaneously.In residual copper elimination process,the copper removal rate is approximately 2700 (A)/min,while WIWNU is 2.8%.Nevertheless,the tantalum removal rate is 0 (A)/min,which indicates that barrier layer isn't eliminated in residual copper elimination process.The planarization experimental results show that an excellent planarization performance is obtained with a relatively high copper removal rate in bulk elimination process.Meanwhile,after residual copper elimination process,the dishing value increased inconspicuously,in a controllable range,and the wafer surface roughness is only 0.326 nm (sq < 1 nm) after polishing.By comparison,the planarization performance and surface quality of alkaline slurry show almost no major differences with two kinds of commercial acid slurries after polishing.All experimental results are conducive to research and improvement of alkaline slurry in the future.

  9. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Someswar Datta

    2001-12-01

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion and impact resistance as well as high thermal shock resistance. The properties of the coating system have been studied in detail and found to be strongly dependent on composition and processing parameters. These coatings have been characterized by X-ray diffraction analysis and SEM studies. Some of the coating materials have been found to be biocompatible.

  10. Development of a fixed abrasive slicing technique (FAST) for reducing the cost of photovoltaic wafers

    Energy Technology Data Exchange (ETDEWEB)

    Schmid, F. (Crystal Systems, Inc., Salem, MA (United States))

    1991-12-01

    This report examines a wafer slicing technique developed by Crystal Systems, Inc. that reduces the cost of photovoltaic wafers. This fixed, abrasive slicing technique (FAST) uses a multiwire bladepack and a diamond-plated wirepack; water is the coolant. FAST is in the prototype production stage and reduces expendable material costs while retaining the advantages of a multiwire slurry technique. The cost analysis revealed that costs can be decreased by making more cuts per bladepack and slicing more wafers per linear inch. Researchers studied the degradation of bladepacks and increased wirepack life. 21 refs.

  11. HYDRO-ABRASIVE JET CLEANING TECHNOLOGY OF STEEL SHEETS DESIGNED FOR LASER CUTTING

    Directory of Open Access Journals (Sweden)

    I. Kachanov

    2013-01-01

    Full Text Available Investigations executed by the BNTU “Shipbuilding and hydraulics” department have shown that rather efficient implementation of the requirements to the metal sheet surface designed for laser cutting can be achieved by using hydro-abrasive jet cleaning while applying water pump equipment with the range of pressure – 20–40 MPa. Type of working fluid plays a significant role for obtaining surface of the required quality. The conducted experiments have demonstrated that the efficient solution of the assigned problems can be ensured by using a working fluid containing bentonite clay, surface-active agent polyacrylamide, soda ash and the rest water.

  12. CFD model of multiphase flow in the abrasive water jet tool

    OpenAIRE

    Říha, Zdeněk

    2015-01-01

    The possibility of using CFD fluid flow modeling in area of tools with abrasive water jet is described in the paper. The correct function of such tool is based on proper setting of multiphase flow of water, air and solid particles in the inner space of the tool. The multiphase fluid flow numerical simulation can provide information which show relation between the geometry and the flow field. Then, this stable CFD model of multiphase flow creates key to design of the tool able to work wi...

  13. Methods for the determination of platinum group elements originating from the abrasion of automotive catalytic converters

    Science.gov (United States)

    Bencs, László; Ravindra, Khaiwal; Van Grieken, René

    2003-10-01

    Anthropogenic emission of platinum group elements (PGEs) from the abrasion of automotive catalytic converters into the environment has significantly increased. However, the concentration level of these PGEs (i.e. Pd, Pt, Rh) is still very low in the nature. Accordingly, their determination and speciation in various environmental compartments appears to be a challenging task for analytical chemists. The present review gives an overview of the analytical procedures documented in this particular field of analytical chemistry with a distinctive emphasis on spectrochemical methodology, it being the most sensitive and robust for accomplishing the above analytical task.

  14. Experimental Study of Bedrock Incision Processes by Both Suspended Load and Bedload Abrasions

    Science.gov (United States)

    Chatanantavet, P.; Whipple, K. X.; Adams, M. A.

    2010-12-01

    Channel incision into bedrock by both suspended load and bedload abrasions plays an important role in mountain landscape evolution. The study of erosion processes in both sediment transport regimes and their competition is therefore critical. Here we explored the dependence of experimental bedrock erosion rate on channel bed slope, water discharge, sediment flux, grain size, alluvial bed cover, and evolving channel morphology by slowly abrading weak concrete “bedrock.” In our flume, we are able to independently control bedload, suspended load, and water fluxes as well as channel slope. In the case of bedload, we also used a high-speed camera to track the saltation trajectories of coarse gravels on a smooth bed in another set of experiments and proposed new scaling relationships by including bed roughness and channel slope (separately from shear stress) for grain saltation velocity, height and length. In the case of bedload abrasion, we found that (1) all else held constant, erosion rate can (but not always) increase with channel slope in both smooth and rough bed conditions, (2) erosion rate increases with increasing grain size, and (3) erosion rate is insensitive to increasing water discharge. Thus shear stress is an inadequate metric for saltation dynamics and abrasion. In the case of suspended load abrasion, we found that (1) all else held constant, erosion occurred more in the planar bed condition than in the rough bed condition (deep grooves/slot canyons) because the erosion rate is strongly dependent on the near-bed flow (particle) velocity, (2) erosion rate increases with increasing sediment flux, and (3) perturbations (e.g., boulders) to the flow (thus creating turbulence/eddy) can greatly enhance the erosional efficiency. All else held constant (including bed morphology), the erosion rates by suspended load can account for 1.0 - 20 % (excluding the effect of flow perturbations) of those found in bedload erosion for the same sediment flux. Furthermore

  15. The grain-size distribution of pyroclasts: Primary fragmentation, conduit sorting or abrasion?

    Science.gov (United States)

    Kueppers, U.; Schauroth, J.; Taddeucci, J.

    2013-12-01

    Explosive volcanic eruptions expel a mixture of pyroclasts and lithics. Pyroclasts, fragments of the juvenile magma, record the state of the magma at fragmentation in terms of porosity and crystallinity. The grain size distribution of pyroclasts is generally considered to be a direct consequence of the conditions at magma fragmentation that is mainly driven by gas overpressure in bubbles, high shear rates, contact with external water or a combination of these factors. Stress exerted by any of these processes will lead to brittle fragmentation by overcoming the magma's relaxation timescale. As a consequence, most pyroclasts exhibit angular shapes. Upon magma fragmentation, the gas pyroclast mixture is accelerated upwards and eventually ejected from the vent. The total grain size distribution deposited is a function of fragmentation conditions and transport related sorting. Porous pyroclasts are very susceptible to abrasion by particle-particle or particle-conduit wall interaction. Accordingly, pyroclastic fall deposits with angular clasts should proof a low particle abrasion upon contact to other surfaces. In an attempt to constrain the degree of particle interaction during conduit flow, monomodal batches of washed pyroclasts have been accelerated upwards by rapid decompression and subsequently investigated for their grain size distribution. In our set-up, we used a vertical cylindrical tube without surface roughness as conduit. We varied grain size (0.125-0.25; 0.5-1; 1-2 mm), porosity (0; 10; 30 %), gas-particle ratio (10 and 40%), conduit length (10 and 28 cm) and conduit diameter (2.5 and 6 cm). All ejected particles were collected after settling at the base of a 3.3 m high tank and sieved at one sieve size below starting size (half-Φ). Grain size reduction showed a positive correlation with starting grain size, porosity and overpressure at the vent. Although milling in a volcanic conduit may take place, porous pyroclasts are very likely to be a primary product

  16. Effect of Load on Dry Abrasive Wear in Blades of Hand Hacksaw.

    Directory of Open Access Journals (Sweden)

    Mohd Saad Saleem

    2015-07-01

    Full Text Available In this study, the abrasive wear is calculated in the High Carbon Steel (HCS blades of Hand Hacksaw at different Loads. The wear is calculated by Mass Loss of blade before and after cutting the prepared specimen of Mild steel. The Wear is calculated for different specimen of blades at different Loads ie. 5N,10N,15N and 20N with the help of the experimental Setup prepared. The result indicates that the wear in the blades increases with the increase in load.

  17. Effect of Load on Dry Abrasive Wear in Blades of Hand Hacksaw.

    OpenAIRE

    Mohd Saad Saleem; Mohd Shadab Khan

    2015-01-01

    In this study, the abrasive wear is calculated in the High Carbon Steel (HCS) blades of Hand Hacksaw at different Loads. The wear is calculated by Mass Loss of blade before and after cutting the prepared specimen of Mild steel. The Wear is calculated for different specimen of blades at different Loads ie. 5N,10N,15N and 20N with the help of the experimental Setup prepared. The result indicates that the wear in the blades increases with the increase in load.

  18. AN ALTERNATE METHOD TO PREVENT SAND ABRASIVE EROSION IN PIPELINES FOR TRANSPORTING HIGH-SPEED NATURAL GAS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper presents an alternate method to re-move the sand carried by natural gas in the upstream pipelinestherefore preventing sand abrasive erosion in pipelines used intransporting high-speed natural gas. Conventionally, most ex-perts pay much attention to improving the anti-erosion charac-teristics of the pipeline materials to solve the problem of seri-ous abrasive erosion, but without significant success. Basedon the theory of multiphase flow and analysis of the character-istics of sandy jets, a new equipment named "Sand Catcher" isintroduced in this article. Experimental results show that theSand Catcher effectively removes most of the sand in the natu-ral gas and significantly reduces the abrasive erosion of thepipelines. The Sand Catcher can be widely applied in practicein the near future.

  19. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    Science.gov (United States)

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-09-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, monitoring of early erosion by reflection analysis was possible even in the abraded eroded teeth. The presence of the salivary pellicle induced up to 22% higher reflection intensities due to the smoothing of the eroded enamel by the adhered proteins. However, this measurement artifact could be significantly minimized (pmeasurement angles from 45 to 60 deg did not improve the sensitivity of the analysis at late erosion stages. The applicability of the method for monitoring the remineralization of eroded enamel remained unclear in a demineralization/remineralization cycling model of early dental erosion in vitro.

  20. An Investigation of Abrasive Water Jet Machining on Graphite/Glass/Epoxy Composite

    Directory of Open Access Journals (Sweden)

    Deepak Doreswamy

    2015-01-01

    Full Text Available In the present research work, the effect of abrasive water jet (AWJ machining parameters such as jet operating pressure, feed rate, standoff distance (SOD, and concentration of abrasive on kerf width produced on graphite filled glass fiber reinforced epoxy composite is investigated. Experiments were conducted based on Taguchi’s L27 orthogonal arrays and the process parameters were optimized to obtain small kerf. The main as well as interaction effects of the process parameters were analyzed using the analysis of variance (ANOVA and regression models were developed to predict kerf width. The results show that the operating pressure, the SOD, and the feed rate are found to be significantly affecting the top kerf width and their contribution to kerf width is 24.72%, 12.38%, and 52.16%, respectively. Further, morphological study is made using scanning electron microscope (SEM on the samples that were machined at optimized process parameters. It was observed that AWJ machined surfaces were free from delamination at optimized process parameters.

  1. An experiment system for testing synergetic erosion caused by sand abrasion and cavitation

    International Nuclear Information System (INIS)

    An advanced comprehensive test system, designed for testing synergetic erosion due to cavitation and sand abrasion in hydraulic machinery, is presented in this paper. This system includes an integrated test rig, control platform, and state-of-the-art measurement etc. For the integrated test system, there are three test modes, Venturi-section water tunnel, rotating disc and rotating disc with jet nozzle. The maximum velocity is 45 m/s for Venturi-section water tunnel test mode, and 85 m/s for rotating disc test mode. The pressure range for those two test modes can be regulated within -0.09 MPa∼0.6 MPa. The highest flow relative velocity is 120 m/s for rotating disc with jet nozzle test mode. All key parameters measured from the test rig, such as flow discharge, pressure, sand concentration, temperature etc, can be displayed online and processed in the control platform. This new test system provides researchers with the possibility to measure cavitation erosion, sand abrasion and the synergetic damage in hydraulic machinery. Further, flow visualization analysis, weight loss measurements and erosion outline measurements are available using the system

  2. Influence of Zn (II) ion on abrasive-free polishing of hard disk substrate

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Hong, E-mail: hong_lei2005@163.com; Zhao, Rong, E-mail: zr890804@163.com; Chen, Ruling, E-mail: chen_ruling@163.com

    2014-07-01

    With higher requirement setting for hard disk substrate to minimize roughness and defects of the polished surface, abrasive-free polishing (AFP) of hard disk substrate has been put forward in this paper. The effect of Zn (II) ion on the AFP of hard disk substrate in the H{sub 2}O{sub 2} based slurry was investigated by AFP tests. The results indicate that the material removal rate of hard disk substrate polished in slurry with Zn (II) ion is obviously higher than that without Zn (II) ion. And surface polished by slurry containing Zn (II) ion exhibits lower surface roughness and fewer nano-asperity peaks than that without Zn (II) ion. Furthermore, the acting mechanism of Zn (II) ion in AFP of hard disk substrate was analyzed. X-ray photoelectron spectroscopy analysis shows that metal Zn appears on the polished surface, implying the tribochemistry reaction occurs during AFP. The electrochemical reaction between metal Zn and oxide film Ni{sub 2}O{sub 3} on the surface of hard disk substrate during AFP can promote the chemical effect in AFP and lead to the increasing of material removal rate. - Highlights: • Zn (II) ion improves surface quality in abrasive-free polishing (AFP). • The removal rate increases with the increasing of Zn (II) ion content. • Tribo-chemistry reaction exists during AFP. • Zn (II) ion accelerates the electrochemistry reaction during AFP.

  3. Comparative study for surface topography of bone drilling using conventional drilling and loose abrasive machining.

    Science.gov (United States)

    Singh, Gurmeet; Jain, Vivek; Gupta, Dheeraj

    2015-03-01

    Drilling through the bone is a complicated process in orthopaedic surgery. It involves human as a part of the work so it needs better perfection and quality which leads to the sustainability. Different studies were carried out on this curious topic and some interesting results were obtained, which help the orthopaedic surgeon on the operation table. Major problems faced during bone drilling were crack initiation, thermal necrosis and burr formation. The surface topography of the bone is an indirect indication for the sustainability of bone joint. In this study, a comparison is made between conventional and a loose abrasive unconventional drilling technique for the surface characterization of the bone. The attempt has been made to show the feasibility of bone drilling with non-conventional technique and its aftereffect on the bone structure. The burr formation during conventional bone drilling was found to be more which leads to problems such as crack initiation and thermal necrosis. Scanning electrode microscope and surface roughness tester were used to characterize the surface of the fine drilled bone specimen and the results testified quite better surface finish and least crack formation while drilling with loose abrasive unconventional technique.

  4. Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Qingliang; Brinksmeier Ekkard; Riemer Oltmann; Rickens Kai

    2007-01-01

    In this paper,a novel conditioning technique using copper bonded diamond grinding wheels of 91 μm grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickelelectroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size.Under optimised conditioning parameters,the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope.The conditioning force was monitored by a force transducer,while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system.Finally,the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM),respectively.The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness,indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

  5. Analysis of silt abrasion of the impeller ring in a centrifugal pump with J-grooves

    Science.gov (United States)

    Qian, Z. D.; Wang, Z. Y.; Guo, Z. W.; Dong, J.; Lu, J.

    2016-05-01

    The water flow and movement of silt in a prototype double-suction centrifugal pump was simulated using an Euler-Lagrange multiphase flow model. J-Grooves were adopted to protect the impeller ring from silt abrasion. The influence of J-grooves on the silt concentration and pump efficiency was analyzed. The results show that the radial component of the relative velocity around the impeller ring is too low to move the silt out of the spacing between the impeller plate and the casing. The high silt concentration around the impeller ring is the major contributor to silt abrasion of the impeller ring. The J-grooves induce two strong vortices, which increase the radial component of the relative velocity of water and reduce the silt concentration around the impeller ring, but additional friction losses are introduced and the pump efficiency is decreased. Optimization of the number and shape of J-grooves decreases losses in the efficiency of the pump, and effectively protects the impeller ring. Case 4 was found the most effective configuration in this study.

  6. Experimental investigation of abrasive electrodischarge grinding of Ti6Al4V titanium alloy

    Directory of Open Access Journals (Sweden)

    R. Święcik

    2009-12-01

    Full Text Available Purpose: This work is focused on determination of effects of grinding conditions on effectiveness of abrasive electrodischarge grinding (AEDG process applied for removal of machining allowance and forming of surface geometrical texture (SGT. These results were compared with one obtained for conventional grinding.Design/methodology/approach: The experimental investigations of deep-seated surface grinding of Ti6Al4V titanium alloy using CBN grinding wheel with metal bond were the ground for this elaboration. The effectiveness of AEDG process was assessed based on specific tangential grinding force and energy of spark electric discharge and machining results were estimated on geometrical structure parameters.Findings: The effectiveness of machining allowance removal depended on conditions of AEDG process. Significant differences in SGT formed by AEDG process and conventional grinding were revealed.Practical implications: Abrasive electrodischarge grinding is useful to be particularly suitable for efficient and effective grinding of very hard structural materials such as high-alloy steel, sintered carbides, metal-based composite materials etc.Originality/value: AEDG experiments were carried out using the typical surface finishing grinder and especially adapted generator of spark discharge pulses. The majority of such experiments in the world were performed with the electrodischarge machine tool equipped with extra grinding wheel mounted on the grinding pin and functioning as one of the electrodes put into operation via pneumatic drive.

  7. Experimental Study on the Effects of Alumina Abrasive Particle Behavior in MR Polishing for MEMS Applications

    Directory of Open Access Journals (Sweden)

    Young-Jae Shin

    2008-01-01

    Full Text Available Recently, the magnetorheological (MR polishing process has been examined asa new ultra-precision polishing technology for micro parts in MEMS applications. In theMR polishing process, the magnetic force plays a dominant role. This method uses MRfluids which contains micro abrasives as a polishing media. The objective of the presentresearch is to shed light onto the material removal mechanism under various slurryconditions for polishing and to investigate surface characteristics, including shape analysisand surface roughness measurement, of spots obtained from the MR polishing process usingalumina abrasives. A series of basic experiments were first performed to determine theoptimum polishing conditions for BK7 glass using prepared slurries by changing the processparameters, such as wheel rotating speed and electric current. Using the obtained results,groove polishing was then performed and the results are investigated. Outstanding surfaceroughness of Ra=3.8nm was obtained on the BK7 glass specimen. The present resultshighlight the possibility of applying this polishing method to ultra-precision micro partsproduction, especially in MEMS applications.

  8. An Assessment on the Production of Abrasive Sandpaper from Locally Sourced Materials

    Directory of Open Access Journals (Sweden)

    M.U. Obot

    2016-06-01

    Full Text Available A comparative analysis of abrasive sandpaper made from two locally sourced and easily available materials, periwinkle and palm kernel shells was carried out to evaluate their viability as replacements for foreign imported abrasives sandpaper. Composites of crushed shells with polyester resin bond were developed separately for the periwinkle and palm kernel shell samples using mould compression, and the sandpaper prototype was produced using hand-spray method. A study on the physico-mechanical properties of the produced composite carried out was found that at 12 wt.% content of resin, periwinkle shell (PWS/resin composites had higher physico-mechanical properties such as density with 77.74 % difference, hardness with 17.13 % difference and compressive strength with 182.42 % difference over the palm kernel shell-resin composites. Water absorption for palm kernel (PKS shell/resin composite was a 186.59 % difference over the PWS/resin composite. Surface morphology using SEM revealed PWS/resin composite to have less distortional effects on the grains from compressive force of 15.7 N/mm2 applied compared to the palm kernel shell grains, and also shows PWS grains held together in close packing by the resin bond. The concentration used for sandpaper production was 87 wt.% of periwinkle shell grains to 12 wt.% of resin. The obtained physical and mechanical properties were compared to garnet sandpaper and found to be close to acceptable standards.

  9. The importance of extractives and abrasives in wood materials on the wearing of cutting tools

    Directory of Open Access Journals (Sweden)

    Wayan Darmawan

    2012-11-01

    Full Text Available For many wood cutting processes, the interest of high-speed tool steels and tungsten carbides remains very important because of their good tool edge accuracy and easy grinding. The wear of high-speed steel and tungsten carbide is an important economic parameter. Wood extractives and silica have a potential adverse effect on tool wear. Rapid chemical wearing due to corrosion and mechanical wearing has been attributed to the presence of extractives and silica in wood and wood composites. This paper presents the wear characteristics of SKH51 high-speed steel and K10 tungsten carbide caused by extractive and abrasive materials present in the lesser-known Tapi-Tapi wood and wood composites of wood cement board, particleboard, MDF, and oriented strand board (OSB. Experimental results showed that wearing of the cutting tools tested was determined by extractives and silica contained in the wood and wood composites. Wood cement board, which is high in silica content, caused severe damage to the cutting edge of the high-speed steel. A corrosion/oxidation mechanism was found to contribute to the wear of SKH51 and K10 when cutting the Tapi-Tapi wood, MDF, particleboard, wood cement board, and OSB. The silica and extractives determined the abrasion and corrosion wear mechanism to a varying degree.

  10. U-Pb dating by zircon dissolution method using chemical abrasion

    Energy Technology Data Exchange (ETDEWEB)

    Takehara, Lucy, E-mail: lucytakehara@gmail.com.br [Servico Geologico do Brasil (CPRM), Brasilia, DF (Brazil); Chemale Junior, Farid [Universidade de Brasilia (UnB), Brasilia, DF (Brazil). Inst. de Geociencias. Lab. de Geocronologia; Hartmann, Leo A. [Universidade Federal do Rio Grande do Sul (UFRS), Porto Alegre, RS (Brazil). Inst. de Geociencias; Dussin, Ivo A.; Kawashita, Koji [Universidade de Sao Paulo (USP), SP, (Brazil). Centro de Pesquisa Geocronologicas

    2012-06-15

    Chemical abrasion was carried out on zircons grains of the Temora II standard for U-Pb dating prior to analyses using in situ Laser Ablation-Multi Collector Ion Coupled Plasma Mass Spectrometer (LA-ICPMS) followed by the Isotope Dissolution Thermal Ionization Mass Spectrometer (ID-TIMS) method. The proposed methodology was herein applied in order to reduce primarily the effects of secondary Pb loss, the presence of common lead and/or silicate impurities. Nine Temora II zircon grains were analyzed by the laser ablation method yielding an age of 418.3 +- 4.3 Ma. Zircon grains of a same population were separated for chemical abrasion before dissolution and mass spectrometry analyses. Six fractions of them were separated for isotope dissolution using {sup 235}U-{sup 205}Pb mixed spike after we have checked and assured the laboratory conditions of low blank values for total Pb of less than 2 pg/g. The obtained U-Pb zircon age by the ID-TIMS method was 415.7 +- 1.8 Ma (error 0.43 %) based on four successful determinations. The results are consistent with the published ages for the Temora diorite (Temora I - 416.75 +- 1.3 Ma; Temora II - 416.78 +- 0.33 Ma) and established as 416 +- 0.33 Ma. The technique is thus recommended for high precision U-Pb zircon analyses (error < 1 %), mainly for high resolution stratigraphic studies of Phanerozoic sequences. (author)

  11. Controlled wear of vitrified abrasive materials for precision grinding applications

    Indian Academy of Sciences (India)

    M J Jackson; B Mills; M P Hitchiner

    2003-10-01

    The study of bonding hard materials such as aluminium oxide and cubic boron nitride (BN) and the nature of interfacial cohesion between these materials and glass is very important from the perspective of high precision grinding. Vitrified grinding wheels are typically used to remove large volumes of metal and to produce components with very high tolerances. It is expected that the same grinding wheel is used for both rough and finish machining operations. Therefore, the grinding wheel, and in particular its bonding system, is expected to react differently to a variety of machining operations. In order to maintain the integrity of the grinding wheel, the bonding system that is used to hold abrasive grains in place reacts differently to forces that are placed on individual bonding bridges. This paper examines the role of vitrification heat treatment on the development of strength between abrasive grains and bonding bridges, and the nature of fracture and wear in vitrified grinding wheels that are used for precision grinding applications.

  12. Rock Abrasion and Ventifact Formation on Mars from Field Analog, Theoretical, and Experimental Studies

    Science.gov (United States)

    Bridges, N. T.; Laity, J. E.

    2001-01-01

    Rocks observed by the Viking Landers and Pathfinder Lander/Sojourner rover exhibit a suite of perplexing rock textures. Among these are pits, spongy textures, penetrative flutes, lineaments, crusts, and knobs Fluvial, impact, chemical alteration, and aeolian mechanisms have been proposed for many of these. In an effort to better understand the origin and characteristics of Martian rock textures, abraded rocks in the Mojave Desert and other regions have been studied. We find that most Martian rock textures, as opposed to just a few, bear close resemblance to terrestrial aeolian textures and can most easily be explained by wind, not other, processes. Flutes, grooves, and some pits on Mars are consistent with abrasion by saltating particles, as described previously. However, many other rock textures probably also have an aeolian origin. Sills at the base of rocks that generally lie at high elevations, such as Half Dome, are consistent with such features on Earth that are related to moats or soil ramps that shield the basal part of the rock from erosion. Crusts consisting of fluted fabrics, such as those on Stimpy and Chimp, are similar to fluted crusts on Earth that spall off over time. Knobby and lineated rocks are similar to terrestrial examples of heterogeneous rocks that differentially erode. The location of specific rock textures on Mars also gives insight into their origin. Many of the most diagnostic ventifacts found at the Pathfinder site are located on rocks that lie near the crests or the upper slopes of ridges. On Earth, the most active ventifact formation occurs on sloped or elevated topography, where windflow is accelerated and particle kinetic energy and flux are increased. Integrated 0 together, these observations point to significant aeolian 0 modification of rocks on Mars and cast doubt on whether many primary textures resulting from other processes are preserved. Experimental simulations of abrasion in the presence of abundant sand indicate that

  13. Microleakage of compomer restorations in primary teeth after preparation with bur or air abrasion.

    Science.gov (United States)

    Aysegül, Olmez; Nurhan, Oztas; Haluk, Bodur; Dilek, Tüfekçioglu

    2005-01-01

    This study compared the degree of marginal leakage of a compomer in Class V cavities of human primary molars prepared by a conventional dental bur and air abrasion with or without acid etching. Fifty-six non-carious extracted primary molars were randomly divided into four groups (n=14) to be prepared by four techniques: Group-1: Bur followed by acid etching: Class V cavity preparations were placed on the buccal surfaces of each tooth using a high-speed handpiece. The preparations were 1.5-mm deep, 3-mm long and 2-mm wide, with the occlusal margin in enamel and the cervical margin extending 0.5 mm below the cementoenamel junction. The preparations were acid etched with 37% phosphoric acid starting at the enamel margins for 30 seconds and rinsed with water for 20 seconds. The preparations were then restored with Compoglass F. 2-Group 2: Bur: The preparations and the treatment procedures were the same as in Group 1, with the exception of 37% phosphoric acid application. Group 3: Air abrasion followed by acid etching: Class V cavity preparations were placed on the buccal surfaces of each tooth using a handpiece of an air-abrasive system (PrepStart, Danville Engineering). The system was supplied with dry compressed air at 80 psi. In all tests, the air-abrasion system was operated with an 80 degrees-angle handpiece tip and 50-mm aluminum oxide particles. A tip with a 0.38-mm inner diameter was used at a 2-mm distance. The treatment procedures were the same as in Groups 1 and 2. Group 4: Air abrasion: The preparations and treatment procedures were the same as in Group 3, with the exception of 37% phosphoric acid. After finishing the restorations, the teeth were stored in distilled water at 37 degrees C for 24 hours. The samples were thermocycled for 500 cycles between 5 degrees C and 55 degrees C with a dwell time of 30 seconds. The samples were then immersed in 0.5 percent basic fuchsin dye for 24 hours at 37 degrees C. The surface-adhered dye was then rinsed in tap

  14. Modeling effects of abrasive particle size and concentration on material removal at molecular scale in chemical mechanical polishing

    International Nuclear Information System (INIS)

    A novel material removal model as a function of abrasive particle size and concentration was established in chemical mechanical polishing (CMP) based on molecular scale mechanism, micro-contact mechanics and probability statistics. A close-form equation was firstly developed to calculate the number of effective particles. It found nonlinear dependences of removal rate on the particle size and concentration, being qualitatively agreement with the published experimental data. The nonlinear relation results from the couple relationship among abrasive number, slurry concentration and surface atoms' binding energy with the particle size. Finally, the system parameters such as the operational conditions and materials properties were incorporated into the model as well.

  15. Studies on parametric optimization for abrasive water jet machining of Al7075-TiB2 in-situ composite

    Science.gov (United States)

    Kavya, J. T.; Keshavamurthy, R.; Pradeep Kumar, G. S.

    2016-09-01

    The study focuses on optimization and determination of significant process parameter for Abrasive Water Jet Machining of Al7075-TiB2metal matrix composite. Al-TiB2 metal matrix composite is synthesized by stir casting using in-situ technique. Optimization of machining parameters is done using Taguchi's L25orthogonal array for the experimental trials, with cutting speed, stand-off distance and Abrasive Flow rate as input parameters at five different levels. Analysis Of Variance (ANOVA) method is used for identifying the effect of machining parameters on volumetric material removal rate, surface roughness and dimensional accuracy. Then the results are validated by conducting verification experiments.

  16. Abrasive selection of honing stone for TC11 titanium alloy hole honing%钛合金TC11深孔珩磨时油石磨料的选择

    Institute of Scientific and Technical Information of China (English)

    刘雁蜀; 彭海

    2011-01-01

    深孔珩磨钛合金难度很大.本研究针对TC11的特性,选用不同主磨料和辅磨料,按不同混合比例研制了15种珩磨油石,并用它们对TC11钛合金进行深孔珩磨对比试验.利用动态电阻应变仪、函数记录仪和测扭矩传感器进行了数据跟踪,绘制出了各混合磨料油石珩磨钛合金的磨削比和比磨削能图.结合示图分析,最终确定珩磨TC11的油石材料应选用GC70%+SA30%的混合磨料油石.这种混合磨料油石表现为珩磨去除量大,粘附少,磨削质量好.%Deep hole honing on Ti alloy TC - 11 is quite a difficult job. Based on the characteristics of TC -11, the authors selected different abrasive grits as principle and auxiliary abrasive and, with different proportion design, prepared 15 oil stone samples. Honing tests were carried out using dynamic resistance strain tester, X - Y plotter and torque sensor for date acquisition and processing. Diagrams of specific energy and grinding ratio of the honing stone samples were drawn and analyzed. The results showed that , the hybrid abrasive honing stone with GC (70% ) and SA ( 30% ) performed the highest removal rate , few load and the best honing quality .

  17. Small-Scale Morphological Features on a Solid Surface Processed by High-Pressure Abrasive Water Jet

    Directory of Open Access Journals (Sweden)

    Can Kang

    2013-08-01

    Full Text Available Being subjected to a high-pressure abrasive water jet, solid samples will experience an essential variation of both internal stress and physical characteristics, which is closely associated with the kinetic energy attached to the abrasive particles involved in the jet stream. Here, experiments were performed, with particular emphasis being placed on the kinetic energy attenuation and turbulent features in the jet stream. At jet pressure of 260 MPa, mean velocity and root-mean-square (RMS velocity on two jet-stream sections were acquired by utilizing the phase Doppler anemometry (PDA technique. A jet-cutting experiment was then carried out with Al-Mg alloy samples being cut by an abrasive water jet. Morphological features and roughness on the cut surface were quantitatively examined through scanning electron microscopy (SEM and optical profiling techniques. The results indicate that the high-pressure water jet is characterized by remarkably high mean flow velocities and distinct velocity fluctuations. Those irregular pits and grooves on the cut surfaces indicate both the energy attenuation and the development of radial velocity components in the jet stream. When the sample is positioned with different distances from the nozzle outlet, the obtained quantitative surface roughness varies accordingly. A descriptive model highlighting the behaviors of abrasive particles in jet-cutting process is established in light of the experimental results and correlation analysis.

  18. Search for magnetic minerals in Martian rocks: Overview of the Rock Abrasion Tool (RAT) magnet investigation on Spirit and Opportunity

    DEFF Research Database (Denmark)

    Goetz, W.; Leer, K.; Gunnlaugsson, H.P.;

    2008-01-01

    The Rock Abrasion Tool (RAT) on board the Mars Exploration Rovers (MER) is a grinding tool designed to remove dust coatings and/or weathering rinds from rocks and expose fresh rock material. Four magnets of different strengths that are built into the structure of the RAT have been attracting...

  19. The influence of chemical constitution on abrasive wear of alloy cast steel Cr, Mo, V, Cu, Ni type

    International Nuclear Information System (INIS)

    In the work were presented some elements of a wide research programme of the influence of alloying element contents such as Cr, Mo, V on the abrasive wear of hot working cast steel. The dependence between the mass decrement quantity and the element contents on cast steel structure were shown. (author)

  20. Neutrophil (PMN) surface contact with keratocytes following corneal epithelial abrasion in the mouse: a novel role for ICAM-1

    Science.gov (United States)

    Corneal epithelial abrasion is associated with an inflammatory response that involves PMN recruitment from the limbal vessels into the corneal stroma. Previously, in the injured mouse cornea, we showed that migrating PMNs not only make contact with collagen, but they also make extensive surface cont...

  1. Lung scintigraphy evaluation in workers exposed to abrasive dusts; Avaliacao cintilografica pulmonar em trabalhadores de industria de abrasivos

    Energy Technology Data Exchange (ETDEWEB)

    Terra Filho, Mario

    1995-12-31

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of {sup 99m} Technetium chelated to diethylene-triamine penta-acetate ({sup 99m} Tc DTPA), and {sup 67} Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) {sup 67} Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal {sup 67} Gallium lung scan. (author) 101 refs., 2 figs., 11 tabs.

  2. Evaluation of Parameters Affecting Magnetic Abrasive Finishing on Concave Freeform Surface of Al Alloy via RSM Method

    Directory of Open Access Journals (Sweden)

    Mehrdad Vahdati

    2016-01-01

    Full Text Available The attempts of researchers in industries to obtain accurate and high quality surfaces led to the invention of new methods of finishing. Magnetic abrasive finishing (MAF is a relatively new type of finishing in which the magnetic field is used to control the abrasive tools. Applications such as the surface of molds are ones of the parts which require very high surface smoothness. Usually this type of parts has freeform surface. In this study, the effect of magnetic abrasive process parameters on freeform surfaces of parts made of aluminum is examined. This method is obtained through combination of magnetic abrasive process and Control Numerical Computer (CNC. The use of simple hemisphere for installation on the flat area of the magnets as well as magnets’ spark in curve form is a measure done during testing the experiments. The design of experiments is based on response surface methodology. The gap, the rotational speed of the spindle, and the feed rate are found influential and regression equations governing the process are also determined. The impact of intensity of the magnetic field is obtained using the finite element software of Maxwell. Results show that in concave areas of the surface, generally speaking, the surface roughness decreases to 0.2 μm from its initial 1.3 μm roughness. However, in some points the lowest surface roughness of 0.08 μm was measured.

  3. Clinical study on the removal of gingival melanin pigmentation: comparison between Nd:YAG laser ablation and mechanical abrasion

    International Nuclear Information System (INIS)

    Melanin pigmentation occurs as a result of excessive deposition of melanin, produced by the melanocytes present in the basal layer of the epithelium. This study compares clinical parameters such as inflammation and/or hemorrhage, healing process and re-pigmentation, caused by the Nd:YAG laser ablation and the mechanical abrasion of the melanin, by means of photographic images, taken during the first 30 days after the treatment. The patients comfort was monitored during the first ten days after the treatment using the method of the Visual Analog Scale to measure the pain. Six patients with gingival melanin pigmentation were selected. The left upper gingival quadrant was treated with the Nd:YAG laser using 125 mJ per pulse and 20 Hz, the right upper gingival quadrant received mechanical abrasion and the lower quadrants served for control. Both techniques did not result in inflammation and/or hemorrhage. The healing process was slower with the laser. Using mechanical abrasion, ali patients showed remaining pigmentation or re-pigmentation of varying intensity after a period of 30 days. With the laser 50 % of the patients did not show any re-pigmentation after this period. The pain analysis showed that the pain sensed 24 hours after the treatment with the laser is higher than using mechanical abrasion. (author)

  4. In vitro evaluation of human dental enamel surface roughness bleached with 35% carbamide peroxide and submitted to abrasive dentifrice brushing

    Directory of Open Access Journals (Sweden)

    Worschech Claudia Cia

    2003-01-01

    Full Text Available The aim of this in vitro study was to evaluate the surface roughness of human enamel bleached with 35% carbamide peroxide at different times and submitted to different superficial cleaning treatments: G1 - not brushed; G2 - brushed with fluoride abrasive dentifrice; G3 - brushed with a non-fluoride abrasive dentifrice; G4 - brushed without dentifrice. Sixty fragments of human molar teeth with 4 x 4 mm were obtained using a diamond disc. The specimens were polished with sandpaper and abrasive pastes. A perfilometer was used to measure roughness average (Ra values of the initial surface roughness and at each 7-day-interval after the beginning of treatment. The bleaching was performed on the surface of the fragments for 1 hour a week, and the surface cleaning treatment for 3 minutes daily. The samples were stored in individual receptacles with artificial saliva. Analysis of variance and the Tukey test revealed significant differences in surface roughness values for G2 and G3, which showed an increase in roughness over time; G1 and G4 showed no significant roughness differences. The bleaching with 35% carbamide peroxide did not alter the enamel surface roughness, but when the bleaching treatment was performed combined with brushing with abrasive dentifrices, there was a significant increase in roughness values.

  5. Evaluation of two soft manual toothbrushes with different filament designs in relation to gingival abrasion and plaque removing efficacy

    NARCIS (Netherlands)

    P.A. Versteeg; N.A.M. Rosema; M.F. Timmerman; U. van der Velden; G.A. van der Weijden

    2008-01-01

    Objectives: To evaluate the effect of two soft manual toothbrushes with different filament and brush head designs in relation to gingival abrasion and plaque removing efficacy to the in relation flat trimmed manual reference toothbrush of the American Dental Association (ADA). Methods: The study had

  6. Evaluation of abrasive grit - high-pressure water decontamination. Final report

    International Nuclear Information System (INIS)

    This report is associated with a comprehensive review of various chemical and mechanical decontamination methods being conducted by the Electric Power Research Institute. The primary goal of this review is to identify potential state-of-the-art methods for use in decontamination of fluid systems at the Three Mile Island Unit 2 (TMI-2) facility. The particular method addressed in this study is an abrasive grit/high-pressure water technique developed primarily for decontamination of steam generator channel heads. Included in the report is a description of the system and summaries of field experience to date. Also included are general guidelines, criteria, and pertinent parameters which must be considered in the application of this decontamination method as well as a general assessment of the applicability of this process to various components and systems

  7. Magnetic force improvement and parameter optimization for magnetic abrasive polishing of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The magnetic force acting on workpieee to be machined plays a significantly important role in magnetic abrasive polishing process.But in a case of polishing nonferrous materials,the strength of magnetic force is very low and it leads lower polishing efficiency.The magnesium alloy that has superior mechanical properties for industrial application such as a lightweight and high specific strength is one of the most famous nonferrous materials.An improving strategy of the magnetic force for me AZ31 magnesium alloy installed with a permanent magnet was proposed and experimental verification Was carded out.For the proposed strategy,the effect of process parameters on the surface roughness of the AZ31 magnesium alloy Was evaluated by a design of experimental method.

  8. Corneal abrasion and alkali burn secondary to automobile air bag inflation

    Science.gov (United States)

    Scarlett, Angela; Gee, Paul

    2007-01-01

    A 59‐year‐old woman self presented to the emergency department with a painful right eye following a motor vehicle accident. She had reduced visual acuity and the eye had an alkaline pH with complete corneal uptake of fluorescein. Diagnosis of corneal abrasion and alkali burn to her right eye secondary to inflation of a driver's automobile airbag was made. The eye was irrigated with normal saline. Such injuries, although rare, can easily be identified within the emergency department by the history of exposure, evidence of facial injuries or burns, and an alkaline pH in the inferior cul‐de‐sac of the eye. Early detection and management with ophthalmology review is therefore imperative to prevent irreversible visual impairment. PMID:17901284

  9. Standard test method for abrasiveness of ink-impregnated fabric printer ribbons and other web materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This test method covers the determination of the abrasiveness of ink-impregnated fabric printer ribbons and other web materials by means of a sliding wear test. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  10. Surface topography of cylindrical gear wheels after smoothing in abrasive mass, honing and shot peening

    Energy Technology Data Exchange (ETDEWEB)

    Michalski, J; Pawlus, P [Rzeszow University of Technology, W Pola 2, 35-935 Rzeszow (Poland); Zelasko, W, E-mail: jmichals@prz.edu.pl [Technical School Complex at Lezajsk, Mickiewicza 67, 37-300 Lezajsk (Poland)

    2011-08-19

    The present paper presents the analysis of surface topography of gear teeth as the result of final machining processes. Teeth of multiple cylindrical gears shaped by grinding were smoothed in abrasive mass, honed or shot peened. The measurement of gears were made using coordinate measuring machine and 3D surface topography stylus instrument. The following deviations were studied; pitch deviation, total pitches deviations, variation of teeth thickness and deviation of gear radial run-out. Changes in teeth surface topography during machining process were determined. 3D surface topography parameters, surface directionality as well as areal autocorrelation and power spectral density functions were taken into consideration. As the results of the analysis, the best surface topography with regard to gear operational properties was recommended.

  11. Surface topography of cylindrical gear wheels after smoothing in abrasive mass, honing and shot peening

    Science.gov (United States)

    Michalski, J.; Pawlus, P.; Żelasko, W.

    2011-08-01

    The present paper presents the analysis of surface topography of gear teeth as the result of final machining processes. Teeth of multiple cylindrical gears shaped by grinding were smoothed in abrasive mass, honed or shot peened. The measurement of gears were made using coordinate measuring machine and 3D surface topography stylus instrument. The following deviations were studied; pitch deviation, total pitches deviations, variation of teeth thickness and deviation of gear radial run-out. Changes in teeth surface topography during machining process were determined. 3D surface topography parameters, surface directionality as well as areal autocorrelation and power spectral density functions were taken into consideration. As the results of the analysis, the best surface topography with regard to gear operational properties was recommended.

  12. Mathematical modeling of surface roughness in magnetic abrasive finishing of BK7 optical glass.

    Science.gov (United States)

    Pashmforoush, Farzad; Rahimi, Abdolreza; Kazemi, Mehdi

    2015-10-01

    Magnetic abrasive finishing (MAF) is one of the advanced machining processes efficiently used to finish hard-to-machine materials. Simulation and modeling of the process is of particular importance to understand the mechanics of material removal and consequently achieve a high-quality surface with a minimum of surface defects. Hence, in this paper, we performed a numerical-experimental study to mathematically model the surface roughness during the MAF of BK7 optical glass. For this purpose, the initial roughness profile was estimated using fast Fourier transform (FFT) and a Gaussian filter. We obtained the final surface profile based on the material removal mechanisms and the corresponding chipping depth values evaluated by finite element analysis. We then validated experimentally the simulation results in terms of the arithmetic average surface roughness (R(a ). The comparison between the obtained results demonstrates that the theoretical and experimental findings are in good agreement when predicting the parameters' effect on surface roughness behavior. PMID:26479596

  13. Abrasive blast cleaning method for the renewal of worn-out acceleration tubes

    International Nuclear Information System (INIS)

    The degradation of the electrical properties of acceleration tubes emerging with performance time is known to be assigned mainly to impurities and surface breakdown tracks appearing on the inner surface of the insulators. Consequently, a radical treatment for removing the surface layer may result in a renewal of the tube. An abrasive blast cleaning procedure has been used on a set of worn-out acceleration tube units. The cleaned tube exhibited its original electrical characteristics and it has been used for more than 4000 h of operation up to the maximum rated voltage of our 5 MV electrostatic accelerator without any observable degradation. XRF and PIXE analytical measurements performed on used and blast-treated insulators as well as on electrode and pump oil samples reveal the contribution of elementary processes in the acceleration tube to the ageing of the tube and indicate the effectness of the blasting process used for the re-establishment of clean surface conditions. (orig.)

  14. Experimental Protocol to Investigate Particle Aerosolization of a Product Under Abrasion and Under Environmental Weathering.

    Science.gov (United States)

    Shandilya, Neeraj; Le Bihan, Olivier Louis; Bressot, Christophe; Morgeneyer, Martin

    2016-01-01

    The present article presents an experimental protocol to investigate particle aerosolization of a product under abrasion and under environmental weathering, which is a fundamental element to the approach of nanosafety-by-design of nanostructured products for their durable development. This approach is basically a preemptive one in which the focus is put on minimizing the emission of engineered nanomaterials' aerosols during the usage phase of the product's life cycle. This can be attained by altering its material properties during its design phase without compromising with any of its added benefits. In this article, an experimental protocol is presented to investigate the nanosafety-by-design of three commercial nanostructured products with respect to their mechanical solicitation and environmental weathering. The means chosen for applying the mechanical solicitation is an abrasion process and for the environmental weathering, it is an accelerated UV exposure in the presence of humidity and heat. The eventual emission of engineered nanomaterials is studied in terms of their number concentration, size distribution, morphology and chemical composition. The purpose of the protocol is to study the emission for test samples and experimental conditions which are corresponding to real life situations. It was found that the application of the mechanical stresses alone emits the engineered nanomaterials' aerosols in which the engineered nanomaterial is always embedded inside the product matrix, thus, a representative product element. In such a case, the emitted aerosols comprise of both nanoparticles as well as microparticles. But if the mechanical stresses are coupled with the environmental weathering, the experimental protocol reveals then the eventual deterioration of the product, after a certain weathering duration, may lead to the emission of the free engineered nanomaterial aerosols too.

  15. Assessment of the influence of vegetarian diet on the occurrence of erosive and abrasive cavities in hard tooth tissues

    Directory of Open Access Journals (Sweden)

    Katarzyna Herman

    2011-11-01

    Full Text Available Introduction:The aim of the study was to determine the potential relation between vegetarian diet and tooth erosion and abrasion.Material/Methods:The examination included 46 vegetarians and the same number in the control group. Clinical research was carried out in order to detect the presence of abrasive and erosive changes and the level of hygiene in oral cavities. The questionnaire survey concerned dietary and hygienic habits. Statistical analysis of the data was conducted with Chi-square test and Mann-Whitney U test. The relations between following a vegetarian diet and the occurrence of non-carious cavities was tested with models of logistic regression.Results:Tooth erosion was present among 39.1�0of vegetarians and 23.9�0of controls, while abrasion appeared among 26.1�0and 10.9�20respectively, and the differences were statistically insignificant. The distribution of the changes was similar in both groups. Among vegetarians, significantly more frequent consumption of sour products (predominantly raw vegetables and fruit and tomatoes was observed. The level of oral hygiene and hygienic habits were similar in both groups. The analysis of statistical regression did not reveal any relations between following a vegetarian diet and the occurrence of tooth erosion and abrasion.Discussion:The results did not reveal any direct influence of vegetarian diet on the occurrence of erosive and abrasive changes. However, in the vegetarian group, more frequent consumption of some sour products and more commonly used horizontal brushing method were observed, with a slightly higher occurrence of non-carious cavities. Further research is required to obtain unambiguous conclusions.

  16. Do soil microbes and abrasion by soil particles influence persistence and loss of physical dormancy in seeds of tropical pioneers?

    Science.gov (United States)

    Zalamea, Paul-Camilo; Sarmiento, Carolina; Arnold, A Elizabeth; Davis, Adam S; Dalling, James W

    2014-01-01

    Germination from the soil seed bank (SSB) is an important determinant of species composition in tropical forest gaps, with seed persistence in the SSB allowing trees to recruit even decades after dispersal. The capacity to form a persistent SSB is often associated with physical dormancy, where seed coats are impermeable at the time of dispersal. Germination literature often speculates, without empirical evidence, that dormancy-break in physically dormant seeds is the result of microbial action and/or abrasion by soil particles. We tested the microbial/soil abrasion hypothesis in four widely distributed neotropical pioneer tree species (Apeiba membranacea, Luehea seemannii, Ochroma pyramidale, and Cochlospermum vitifolium). Seeds were buried in five common gardens in a lowland tropical forest in Panama, and recovered at 1, 3, 6, and 12 months after burial. Seed permeability, microbial infection, seed coat thickness, and germination were measured. Parallel experiments compared the germination fraction of fresh and aged seeds without soil contact, and in seeds as a function of seed permeability. Contrary to the microbial/soil abrasion hypothesis the proportion of permeable seeds, and of seeds infected by cultivable microbes, decreased as a function of burial duration. Furthermore, seeds stored in dark and dry conditions for 2 years showed a higher proportion of seed germination than fresh seeds in identical germination conditions. We determined that permeable seeds of A. membranacea and O. pyramidale had cracks in the chalazal area or lacked the chalazal plug, whereas all surfaces of impermeable seeds were intact. Our results are inconsistent with the microbial/soil abrasion hypothesis of dormancy loss and instead suggest the existence of multiple dormancy phenotypes, where a fraction of each seed cohort is dispersed in a permeable state and germinates immediately, while the impermeable seed fraction accounts for the persistent SSB. Thus, we conclude that fluctuations

  17. Influence of silicon content and heat treatment on wear resistance of white chromium cast irons under high speed solidification conditions; Influencia del contenido de silicio y el tratamiento termico en la resistencia al desgaste de fundiciones blancas al cromo en condiciones de rapida solidificacion

    Energy Technology Data Exchange (ETDEWEB)

    Goyo, L.; Varela, A.; Verhaege, M.; Garcia, A.; Mier, J.; Moors, M.

    2012-11-01

    The influence of silicon content and heat treatment on microstructure, abrasive and dry friction wear resistance of a 3 % C, 12 % Cr cast iron, under fast solidification conditions is studied. The fast solidification condition diminishes the carbide volume and the silicon content increases their dispersion and finesses. All matrixes obtained were perlitics, whit different finesses. No intermediate transformation products were noticed. Hardness had little variation. Austenization treatment show little effectivity, with tendency to increase wear in reference to as cast and maintenance treatments. Behavior under dry friction and abrasive wear were similar under test conditions applied whit more influence of carbide morphology in the abrasive wear conditions. (Author) 32 refs.

  18. Resistance of weldclads made by flux-cored arc welding technology against erosive wear

    OpenAIRE

    Pernis, I.; J. Kasala; Žabecká, D.

    2013-01-01

    The paper deals with the tribological properties of investigated types of hardfacing materials at erosive wear process. Influence of impact angle of abrasive grains on wear resistance and microhardness changes of hardfacing layer were investigated too. From quantitative aspect weldclads wear resistance were evaluated on the base of weight loss. Results achieved showed that impact angle is one of determining factors of material’s wear measure.

  19. The Effect of Shielding Gas Composition on Microstructure and Abrasive Wear Resistance Fabricated with PTA Alloying Technique

    Directory of Open Access Journals (Sweden)

    Çay V.V.

    2013-12-01

    Full Text Available Powierzchnie stalowe SAE 1020 były oddzielnie stopowane z wcześniej nałożonymi proszkami wysokowęglowego żelazo- chromu (FeCr, żelazo-molibdenu (FeMo i żelazo-tytanu (FeTi za pomocą techniki PTA. Dzięki zastosowaniu trzech różnych typów gazu osłonowego w trakcie procesu wytwarzania stopu, badano wpływ modyfikacji składu gazu osłonowego na mikro- strukturę, twardość i odporność na ścieranie próbek. Najbardziej jednorodną mikrostrukturę i najwyższą odporność na ścieranie otrzymuje się w środowisku gazowym, które zawiera 3% H2. Zwiększenie zawartości H2 do 5% w składzie gazu osłonowego spowodowało powstanie luk i porów w mikrostrukturze oraz spadek odporności na ścieranie. Badania dyfrakcji rentgenowskiej próbek pozwoliły zidentyfikować roztwory stałe żelazo-molibdenu i żelazo-tytanu, ferryt, austenit i martenzyt jako pierwszą fazę w ich mikrostrukturze, oraz FeC. Cr7C3, G3C2, Fe3C, Fe7C3. MoC i TiC jako drugą fazę. W związku z tym stwierdzono, że zmiany w składu gazu osłonowego w procesie stopowania wpłynęły na mikrostrukturę próbek i właściwości ścierne.

  20. Lab-scale ash production by abrasion and collision experiments of porous volcanic samples

    Science.gov (United States)

    Mueller, S. B.; Lane, S. J.; Kueppers, U.

    2015-09-01

    In the course of explosive eruptions, magma is fragmented into smaller pieces by a plethora of processes before and during deposition. Volcanic ash, fragments smaller than 2 mm, has near-volcano effects (e.g. increasing mobility of PDCs, threat to human infrastructure) but may also cause various problems over long duration and/or far away from the source (human health and aviation matters). We quantify the efficiency of ash generation during experimental fracturing of pumiceous and scoriaceous samples subjected to shear and normal stress fields. Experiments were designed to produce ash by overcoming the yield strength of samples from Tenerife (Canary Islands, Spain), Sicily and Lipari Islands (Italy), with this study having particular interest in the travel large distances (~ 1000s of km). This poses a threat to the aviation industry and human health. From the experiments we establish that abrasion produced the finest-grained material and up to 50% of the generated ash was smaller than 10 μm. In comparison, the collision experiments that applied mainly normal stress fields produced coarser grain sizes. Results were compared to established grain size distributions for natural fall and PDC deposits and good correlation was found. Energies involved in collision and abrasion experiments were calculated and showed an exponential correlation with ash production rate. Projecting these experimental results into the volcanic environment, the greatest amounts of ash are produced in the most energetic and turbulent regions of volcanic flows, which are proximal to the vent. Finest grain sizes are produced in PDCs and can be observed as co-ignimbrite clouds above density currents. Finally, a significant dependency was found between material density and the mass of fines produced, also observable in the total particle size distribution: higher values of open porosity promote the generation of finer-grained particles and overall greater ratios of ash. While this paper draws on

  1. Can Wet Rocky Granular Flows Become Debris Flows Due to Fine Sediment Production by Abrasion?

    Science.gov (United States)

    Arabnia, O.; Sklar, L. S.; Bianchi, G.; Mclaughlin, M. K.

    2015-12-01

    Debris flows are rapid mass movements in which elevated pore pressures are sustained by a viscous fluid matrix with high concentrations of fine sediments. Debris flows may form from coarse-grained wet granular flows as fine sediments are entrained from hillslope and channel material. Here we investigate whether abrasion of the rocks within a granular flow can produce sufficient fine sediments to create debris flows. To test this hypothesis experimentally, we used a set of 4 rotating drums ranging from 0.2 to 4.0 m diameter. Each drum has vanes along the boundary ensure shearing within the flow. Shear rate was varied by changing drum rotational velocity to maintain a constant Froude Number across drums. Initial runs used angular clasts of granodiorite with a tensile strength of 7.6 MPa, with well-sorted coarse particle size distributions linearly scaled with drum radius. The fluid was initially clear water, which rapidly acquired fine-grained wear products. After each 250 m tangential distance, we measured the particle size distributions, and then returned all water and sediment to the drums for subsequent runs. We calculate particle wear rates using statistics of size and mass distributions, and by fitting the Sternberg equation to the rate of mass loss from the size fraction > 2mm. Abundant fine sediments were produced in the experiments, but very little change in the median grain size was detected. This appears to be due to clast rounding, as evidenced by a decrease in the number of stable equilibrium resting points. We find that the growth in the fine sediment concentration in the fluid scales with unit drum power. This relationship can be used to estimate fine sediment production rates in the field. We explore this approach at Inyo Creek, a steep catchment in the Sierra Nevada, California. There, a significant debris flow occurred in July 2013, which originated as a coarse-grained wet granular flow. We use surveys to estimate flow depth and velocity where super

  2. Comparação dos valores de desgaste abrasivo e de microdureza de 13 resinas compostas usadas em odontologia através do método do disco retificado Comparing abrasive wear and microhardness of 13 dental composite resins

    Directory of Open Access Journals (Sweden)

    Eduardo C. Bianchi

    2007-06-01

    Full Text Available Atualmente tem-se buscado simplificar a tarefa de caracterização da vida útil de restaurações dentárias realizadas por resinas compostas através de métodos laboratoriais, que são mais rápidos e não sofrem influência de variáveis pessoais inerentes às análises clínicas. Com este propósito, este trabalho apresenta uma nova metodologia de ensaio laboratorial para a avaliação do desgaste abrasivo de resinas compostas através do método do disco retificado. Realizaram-se ensaios de resistência ao desgaste abrasivo com 13 resinas compostas odontológicas e buscou-se analisar o comportamento da resistência ao desgaste abrasivo em relação à microdureza dessas resinas. Com a análise dos resultados concluiu-se que o método de discos retificados é eficiente para a obtenção da resistência ao desgaste abrasivo. Notou-se também ser extremamente pequeno o nível de correlação entre microdureza e desgaste abrasivo o que indica que cada resina composta tem características próprias e que o desgaste é dependente também de outros fatores.It is now commonplace to search for methods to assess the useful lifetime of dental restorations made of resins, which are quicker and less subjective than clinical analyses. With this purpose, this work presents a new methodology based on the grinding disk for evaluating the abrasive wear of composed resins. Resistance tests to the abrasive wear were made with 13 composed resins used as dental material, and a comparison was done with the hardness of those resins. From the data analysis, we concluded that the method of rectified disks is efficient for obtaining the resistance to the abrasive wear. Furthermore, the correlation between hardness and abrasive wear was very small, which indicates that each composed resin has its own characteristics and that the wear also depends on other factors.

  3. Effect of Fe content on the friction and abrasion properties of copper base overlay on steel substrate by TIG welding

    Institute of Scientific and Technical Information of China (English)

    Lü Shixiong; Song Jianling; Liu Lei; Yang Shiqin

    2009-01-01

    Copper base alloy was overlaid onto 35CrMnSiA steel plate by tungsten inert gas (TIG) welding method. The heat transfer process was simulated, the microstructures of the copper base overlay were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the friction and abrasion properties of the overlay were measured. The results show that the Fe content increases in the overlay with increasing the welding current. And with the increase of Fe content in the overlay, the friction coefficient increases and the wear mechanism changes from oxidation wear to abrasive wear and plough wear, which is related to the size and quantity of Fe grains in the overlay. While with the increase of Fe content in the overlay, the protection of oxidation layer against the oxidation wear on the melted metal decreases.

  4. Characterization of colloidal silica abrasives with different sizes and their chemical–mechanical polishing performance on 4H-SiC (0 0 0 1)

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Xiaolei [The State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Shenzhen Key Laboratory of Micro/Nano Manufacturing, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Pan, Guoshun, E-mail: pangs@tsinghua.edu.cn [The State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Shenzhen Key Laboratory of Micro/Nano Manufacturing, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Zhou, Yan; Gu, Zhonghua; Gong, Hua; Zou, Chunli [The State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Shenzhen Key Laboratory of Micro/Nano Manufacturing, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China)

    2014-07-01

    In this paper, a detailed analysis is presented to characterize the performance of colloidal silica abrasives based slurry with different abrasive sizes on CMP of hexagonal 4H-SiC wafer, and indicates that the abrasive size is an important factor to determine the efficiency of CMP and the final planarization quality of wafer surface. The authors also present a detailed hypothesis to describe the material removal mechanism of 4H-SiC by colloidal silica abrasives during CMP process, and design two groups of experiments to demonstrate the rationality of the hypothesis. Furthermore, the authors put forward some suggestions to optimize the CMP efficiency and planarization quality of 4H-SiC wafer.

  5. Wear Resistance and Structure of Electrodeposited RE-Ni-W-P-SiC-PTFE Composite Materials

    Institute of Scientific and Technical Information of China (English)

    GuoZhongcheng; ZhuXiaoyun; YangXianwan

    2004-01-01

    Effects of heat treatment temperature and time on hardness and wear resistance of RE-Ni-W-P-SiC-PTFE and RE-Ni-W-P-SiC composite coatings were studied. The results indicated that the hardness of the composite coatings as-deposited was lower and the mass loss (i.e. rate of abrasion) was higher, while the hardness increased and the rate of abrasion decreased with the increase of heat treatment temperature. The rate of abrasion was the lowest and hardness was the highest at 400℃ . The hardness decreased and the rate of abrasion increased with the temperature increasing continuously. Both the hardness and wear resistance also increased with the prolongation of heat treatment time, reaching their peak values when the heat treatment time was 2 h. The experimental results also showed that the hardness of the coatings decreased with PTFE quantity enhancing, but the wear rate diminished correspondingly. X-ray diffraction analysis indicated that the structure of RE-Ni-W-P-SiC-PTFE composite coating as-deposited is amorphous, and it partly became crystal when heat treatment temperature was over 3000℃.

  6. A new eye gel containing sodium hyaluronate and xanthan gum for the management of post-traumatic corneal abrasions

    Directory of Open Access Journals (Sweden)

    Faraldi F

    2012-05-01

    Full Text Available Francesco Faraldi,1 Vincenzo Papa,2 Debora Santoro,2 Daria Rasà,2 Annamaria L Mazza,2 Maria M Rabbione,1 Simona Russo21Department of Ophthalmology III, Presidio Ospedaliero Oftalmico, Torino, Italy; 2SIFI SpA, Catania, ItalyPurpose: The aim of this study was to investigate the effects of an ophthalmic gel containing sodium hyaluronate and xanthan gum in addition to the antibiotic netilmicin in the management of traumatic corneal abrasions.Patients and methods: Patients with traumatic corneal abrasions were randomly treated as follows: Group A (n = 20 with an occlusive patching for 12 hours plus one drop of an eye gel containing 0.15% sodium hyaluronate, 1% xanthan gum and 0.3% netilmicin qid for 5 days; and Group B (n = 20 with an occlusive patching for 2–3 days plus one application of 0.3% netilmicin ophthalmic ointment qid for 5 days. All patients were evaluated after the third and seventh day by slit-lamp examination, fluorescein staining, and corneal defect photograph in order to assess corneal re-epithelialization. Conjunctival hyperaemia, lid oedema, subjective symptoms of discomfort, and conjunctival swabs were also evaluated.Results: No statistically significant difference was observed between the groups in terms of the extent of corneal healing after 3 days of treatment. Both treatments were also highly effective in decreasing the erosion score and the conjunctival hyperemia (P < 0.0001, P < 0.005, respectively without any significant difference between the two types of treatment. Subjective symptoms of discomfort and conjunctival swabs were also evaluated.Conclusion: In the management of traumatic corneal abrasions, the administration of an eye gel containing sodium hyaluronate and xanthan gum is able to reduce the length of occlusive patching. In addition, the presence of netilmicin guarantees good antibiotic prophylaxis during the wound repair process.Keywords: netilmicin, xanthan gum, wound healing, patching, corneal abrasion

  7. Do soil microbes and abrasion by soil particles influence persistence and loss of physical dormancy in seeds of tropical pioneers?

    Directory of Open Access Journals (Sweden)

    Paul-Camilo eZalamea

    2015-01-01

    Full Text Available Germination from the soil seed bank (SSB is an important determinant of species composition in tropical forest gaps, with seed persistence in the SSB allowing trees to recruit even decades after dispersal. The capacity to form a persistent SSB is often associated with physical dormancy, where seed coats are impermeable at the time of dispersal. Germination literature often speculates, without empirical evidence, that dormancy-break in physically dormant seeds is the result of microbial action and/or abrasion by soil particles. We tested the microbial/soil abrasion hypothesis in four widely distributed neotropical pioneer tree species (Apeiba membranacea, Luehea seemannii, Ochroma pyramidale, and Cochlospermum vitifolium. Seeds were buried in five common gardens in a lowland tropical forest in Panama, and recovered at one, three, six and twelve months after burial. Seed permeability, microbial infection, seed coat thickness and germination were measured. Parallel experiments compared the germination fraction of fresh and aged seeds without soil contact, and in seeds as a function of seed permeability. Contrary to the microbial/soil abrasion hypothesis the proportion of permeable seeds, and of seeds infected by cultivable microbes, decreased as a function of burial duration. Furthermore, seeds stored in dark and dry conditions for two years showed a higher proportion of seed germination than fresh seeds in identical germination conditions. We determined that permeable seeds of A. membranacea and O. pyramidale had cracks in the chalazal area or lacked the chalazal plug, whereas all surfaces of impermeable seeds were intact. Our results are inconsistent with the microbial/soil abrasion hypothesis of dormancy loss and instead suggest the existence of multiple dormancy phenotypes, where a fraction of each seed cohort is dispersed in a permeable state and germinates immediately, while the impermeable seed fraction accounts for the persistent SSB.

  8. Effect of Bioactive Glass air Abrasion on Shear Bond Strength of Two Adhesive Resins to Decalcified Enamel

    OpenAIRE

    Alireza Eshghi; Maryam Khoroushi; Alireza Rezvani

    2014-01-01

    Objective: Bioactive glass air abrasion is a conservative technique to remove initial decalcified tissue and caries. This study examined the shear bond strength of composite resin to sound and decalcified enamel air-abraded by bioactive glass (BAG) or alumina using etch-and-rinse and self-etch adhesives. Materials and Methods: Forty-eight permanent molars were root-amputated and sectioned mesiodistally. The obtained 96 specimens were mounted in acrylic resin; the buccal and lingual surfaces r...

  9. DEVELOPMENT OF A SOIL ABRASION TESTS AND ANALYSIS OF IMPACT OF SOILCONDITIONING OM TOOL WEAR FOR SOFTGROUND MECHANIZAED TUNNELING

    OpenAIRE

    2016-01-01

    The wear issue in soft-ground tunneling using various types of shields has a major impact on machine operation, utilization, and tunneling costs. The interaction between abrasive soils and cutters, as well as other components of the machine that are involved in excavation process can cause the wear. For tool wear estimation and understanding of soil conditioning effect on wear, there is no accepted test that can address this issue clearly. The primary objective of this thesis was to develop a...

  10. Sandblasting as a surface modification technique on titanium alloys for biomedical applications: abrasive particle behavior

    Science.gov (United States)

    Balza, J. C.; Zujur, D.; Gil, L.; Subero, R.; Dominguez, E.; Delvasto, P.; Alvarez, J.

    2013-06-01

    The present work shows the analysis of a sandblasting process using alumina abrasive particles on Ti-6Al-4V surfaces. The metallic samples were first characterized by optical microscopy (OM), revealing an α+β microstructure with a Widmanstätten morphology. Topography of the samples was assessed by scanning electron microscopy (SEM), before and after sandblasting. The Al2O3 particles used had a granulometric distribution between 420 and 850 μm, with a median particle size (d50) of 670 μm, which decreased to 420 μm after sandblasting for 10 seconds. This change in the size of the particles generated a loss on particle kinetic energy by a factor of 3.5. Such variation on processing conditions induced a progressive increase on average roughness (Ra) of the Ti-6Al-4V surfaces, until the first 7 seconds were reached. From that point on, a reverse process was observed, exerting a polishing effect on the surface of the Ti-6Al-4V alloy.

  11. Abrasive jet micro-machining of planar areas and transitional slopes

    International Nuclear Information System (INIS)

    Analytical and computer models are presented to predict the evolution of planar areas and transitional slopes micromachined in glass using abrasive jet micro-machining. The energy distributions across a rectangular and a round nozzle were found to be non-uniform and therefore unsuitable to machine flat surfaces in a single pass. Consequently, a simple model was developed to guide the computer-controlled machining of an approximately flat surface, by the use of multiple passes arranged in such a manner that the summation of their energy distributions gave a uniform energy flux to the surface. Planar areas were machined in glass, and there was good agreement between the model predictions and experimentally measured surface profiles. Masked planar areas were also machined, and it was found that particle scattering by the mask edge (Ghobeity, Krajac, Burzynski, Papini and Spelt 2008 Wear 264 185–98) caused the sidewalls of the planar area to be very shallow, on the order of only a few degrees. A novel method is presented to increase the slope at the edges of such masked planar areas. Although the methods are demonstrated through the micro-machining of flat, planar areas, they are equally applicable to the production of inclined planar areas and arbitrarily curved surfaces

  12. Characterization of nanoparticles from abrasive waterjet machining and electrical discharge machining processes.

    Science.gov (United States)

    Ling, Tsz Yan; Pui, David Y H

    2013-11-19

    Abrasive Waterjet Machining (AWM) and Electrical Discharge Machining (EDM) processes are found to produce nanoparticles during operation. Impacts of engineered nanoparticles released to the environment and biological system have caused much concern. Similarly, the nanoparticles unintentionally produced by the AWM and EDM can lead to comparable effects. By application of the Nanoparticle Tracking Analysis (NTA) technique, the size distribution and concentration of nanoparticles in the water used in AWM and EDM were measured. The particles generally have a peak size of 100-200 nm. The filtration systems of the AWM and EDM processes were found to remove 70% and 90% the nanoparticles present, respectively. However, the particle concentration of the filtered water from the AWM was still four times higher than that found in regular tap water. These nanoparticles are mostly agglomerated, according to the microscopy analysis. Using the electron dispersive spectroscopy (EDS) technique, the particles are confirmed to come from the debris of the materials cut with the equipment. Since AWM and EDM are widely used, the handling and disposal of used filters collected with nanoparticles, release of nanoparticles to the sewer, and potential use of higher performance filters for these processes will deserve further consideration.

  13. The possible use of Bayer process cyclone fines for manufacture of abrasives

    Directory of Open Access Journals (Sweden)

    Sancho, J.

    2002-12-01

    Full Text Available This paper deals with the feasibihty of producing synthetic abrasives from a by-product of the Bayer process: the cyclone fines, through synthesis aided by mineralizers addition. The main result has been the production of a low temperature (1200-1300 °C polish by adding fluoride mineralizers, that could be in clear competence with synthetic corundum obtained also in this work by a more traditional way: sodium removal, using of magnesium oxide as mineralizer, and high calcination temperatures (1700 °C.

    En este trabajo se demuestra la posibilidad de producir abrasivos a partir de un subproducto de la fabricación de la alúmina Bayer: los finos de ciclón, mediante la síntesis ayudada por la adición de mineralizantes. Un resultado importante ha sido la obtención de un pulimento a baja temperatura, (1.200-1.300 °C mediante mineralizantes fluorados, que puede competir de forma clara con corindones sintéticos obtenidos, también en este trabajo, de forma tradicional: eliminación de sodio, utilización de óxido de magnesio como mineralizante y elevadas temperaturas de calcinación (1.700 °C.

  14. Artificial Neural Network Modeling of Surface Roughness in Magnetic Abrasive Finishing Process

    Directory of Open Access Journals (Sweden)

    F. Djavanroodi

    2013-07-01

    Full Text Available Magnetic Abrasive Finishing (MAF is an advanced finishing process in which the cutting force is controlled by magnetic field and it provides a high level of surface finish and close tolerances for wide range of industrial application. In this study the parameter that affects surface roughness in MAF process on a brass shaft of CuZn37 have been examined experimentally. These parameters are: intensity of the magnetic field, work-piece velocity and finishing time. It has been shown that the intensity of magnetic field has the most effect on finishing process, a higher intensity in magnetic field, results in a higher change in surface roughness, increasing finishing time results in decreased surface roughness and a lower work-piece velocity leads to a lower surface roughness. Finally Artificial Neural Network (ANN prediction of surface roughness are carried out and compared with experiment. It was found that the coefficient of multiple determinations (R2-value between the experimental and ANN predicted data is equal to about 0.999, therefore, indicating the possibility of ANN as a strong tool in simulating and prediction of surface roughness in MAF process.

  15. Experimental study of free abrasive wire sawing by using multi-strands wire

    Institute of Scientific and Technical Information of China (English)

    Yao Chunyan; Wang Jinsheng; Peng Wei; Jin Xin; Chen Shijie

    2013-01-01

    Grains in the slurry can be brought into cutting zone by steel wire with a certain speed to achieve the purpose of removing the workpiece material in the free abrasive wire sawing machining. Because its own of multi-strands characteristics,we use it to replace the steel wire to do slicing experiment. In this paper,multi-strands wire is made by seven metal wires and has many grooves on its surface. Compared with steel wire,it can carry more grains into cutting zone which is conducive to improving the slicing efficiency. We do some comparative slic-ing experiments by applying multi-strands wire (ϕ0.25 mm) and steel wire (ϕ0.25 mm) to cut optical glass (K9). The results show that slicing efficiency and the surface roughness of the workpiece sliced by using multi-strands wire are better than that by using steel wire,but the kerf width of the former is wider than that of the latter in the same experimental conditions.

  16. Physical abrasion of mafic minerals and basalt grains: Application to martian aeolian deposits

    Science.gov (United States)

    Cornwall, C.; Bandfield, J. L.; Titus, T. N.; Schreiber, B. C.; Montgomery, D. R.

    2015-08-01

    Sediment maturity, or the mineralogical and physical characterization of sedimentary deposits, has been used to identify sediment sources, transport medium and distance, weathering processes, and paleoenvironments on Earth. Mature terrestrial sands are dominated by quartz, which is abundant in source lithologies on Earth and is physically and chemically stable under a wide range of conditions. Immature sands, such as those rich in feldspars or mafic minerals, are composed of grains that are easily physically weathered and highly susceptible to chemical weathering. On Mars, which is predominately mafic in composition, terrestrial standards of sediment maturity are not applicable. In addition, the martian climate today is cold and dry and sediments are likely to be heavily influenced by physical weathering rather than chemical weathering. Due to these large differences in weathering processes and composition, martian sediments require an alternate maturity index. This paper reports the results of abrasion tests conducted on a variety of mafic materials and results suggest that mature martian sediments may be composed of well sorted, well rounded, spherical polycrystalline materials, such as basalt. Volcanic glass is also likely to persist in a mechanical weathering environment while more fragile and chemically altered products are likely to be winnowed away. A modified sediment maturity index is proposed that can be used in future studies to constrain sediment source, paleoclimate, mechanisms for sediment production, and surface evolution. This maturity index may also provide insights into erosional and sediment transport systems and preservation processes of layered deposits.

  17. Profilometric analysis of two composite resins′ surface repolished after tooth brush abrasion with three polishing systems

    Directory of Open Access Journals (Sweden)

    Mudit Uppal

    2013-01-01

    Full Text Available Aim: To evaluate the effect of three polishing protocols that could be implemented at recall on the surface roughness of two direct esthetic restorative materials. Materials and Methods: Specimens (n = 40 measuring 8 mm (length × 5 mm (width × 4 mm (height were fabricated in an acrylic mold using two light-cured resin-based materials (microfilled composite and microhybrid composite. After photopolymerization, all specimens were finished and polished with one of three polishing protocols (Enhance, One Gloss, and Sof-Lex polishing systems. The average surface roughness of each treated specimen was determined using 3D optical profilometer. Next all specimens were brushed 60,000 times with nylon bristles at 7200 rpm using crosshead brushing device with equal parts of toothpaste and water used as abrasive medium. The surface roughness of each specimen was measured after brushing followed by repolishing with one of three polishing protocols, and then, the final surface roughness values were determined. Results: The data were analyzed using one-way and two-factor analysis of variance (ANOVA and Tukey′s honestly significant difference (HSD. Significant difference (P < 0.05 in surface roughness was observed. Simulated brushing following initial polishing procedure significantly roughened the surface of restorative material (P < 0.05. Conclusion: Polishing protocols can be used to restore a smooth surface on esthetic restorative materials following simulated tooth brushing.

  18. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Science.gov (United States)

    Kim, Chang-Lae; Kim, Dae-Eun

    2016-03-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used as the medium to trigger the self-healing effect of the collagen coatings after the wear test. It was found that collagen coatings without freeze-drying did not demonstrate any self-healing effect whereas the coatings treated by freeze-drying process showed remarkable self-healing effect. Overall, collagen coatings that were freeze-dried and water treated showed the best friction and self-healing properties. Repeated self-healing ability of these coatings with respect to wear scar was also demonstrated. It was also confirmed that the self-healing property of the collagen coating was effective over a relatively wide range of temperature.

  19. A wet abrasive blasting process for smooth micromachining of glass by ductile-mode removal

    International Nuclear Information System (INIS)

    This paper describes the ductile removal behavior of a Pyrex glass substrate in a wet blasting process with an aqueous fine abrasive slurry of 4 µm Al2O3 particles in water. Glass was removed in a ductile cutting mode when the blasting was carried out with low applied pressure or with a long nozzle distance. Although the removal rate in the ductile mode was much lower than with brittle-mode blasting, a smooth surface within a roughness of 50 nm Ra was obtained. Using ductile-mode blasting, a micro groove with a smooth surface (roughness <50 nm Ra) was successfully obtained. The profile of the micro groove was U-shaped, in contrast to the V-shaped profile obtained with conventional brittle-mode blasting. Ductile-mode blasting was also used for surface finishing after a rough pre-blasting process. The roughness of the pre-blasted surface was reduced from 200 nm Ra to about 100 nm Ra by the finishing process

  20. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    Institute of Scientific and Technical Information of China (English)

    LIZhuo-xin; CUILi; WANGJiang-ping; TANGChun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  1. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    Institute of Scientific and Technical Information of China (English)

    LI Zhuo-xin; CUI Li; WANG Jiang-ping; TANG Chun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness,bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  2. The Optimum Production Method for Quality Improvement of Recycled Aggregates Using Sulfuric Acid and the Abrasion Method.

    Science.gov (United States)

    Kim, Haseog; Park, Sangki; Kim, Hayong

    2016-01-01

    There has been increased deconstruction and demolition of reinforced concrete structures due to the aging of the structures and redevelopment of urban areas resulting in the generation of massive amounts of construction. The production volume of waste concrete is projected to increase rapidly over 100 million tons by 2020. However, due to the high cement paste content, recycled aggregates have low density and high absorption ratio. They are mostly used for land reclamation purposes with low added value instead of multiple approaches. This study was performed to determine an effective method to remove cement paste from recycled aggregates by using the abrasion and substituting the process water with acidic water. The aim of this study is to analyze the quality of the recycled fine aggregates produced by a complex method and investigate the optimum manufacturing conditions for recycled fine aggregates based on the design of experiment. The experimental parameters considered were water ratio, coarse aggregate ratio, and abrasion time and, as a result of the experiment, data concerning the properties of recycled sand were obtained. It was found that high-quality recycled fine aggregates can be obtained with 8.57 min of abrasion-crusher time and a recycled coarse aggregate ratio of over 1.5. PMID:27483298

  3. The Optimum Production Method for Quality Improvement of Recycled Aggregates Using Sulfuric Acid and the Abrasion Method

    Science.gov (United States)

    Kim, Haseog; Park, Sangki; Kim, Hayong

    2016-01-01

    There has been increased deconstruction and demolition of reinforced concrete structures due to the aging of the structures and redevelopment of urban areas resulting in the generation of massive amounts of construction. The production volume of waste concrete is projected to increase rapidly over 100 million tons by 2020. However, due to the high cement paste content, recycled aggregates have low density and high absorption ratio. They are mostly used for land reclamation purposes with low added value instead of multiple approaches. This study was performed to determine an effective method to remove cement paste from recycled aggregates by using the abrasion and substituting the process water with acidic water. The aim of this study is to analyze the quality of the recycled fine aggregates produced by a complex method and investigate the optimum manufacturing conditions for recycled fine aggregates based on the design of experiment. The experimental parameters considered were water ratio, coarse aggregate ratio, and abrasion time and, as a result of the experiment, data concerning the properties of recycled sand were obtained. It was found that high-quality recycled fine aggregates can be obtained with 8.57 min of abrasion-crusher time and a recycled coarse aggregate ratio of over 1.5. PMID:27483298

  4. Trajectories and energy transfer of saltating particles onto rock surfaces : application to abrasion and ventifact formation on Earth and Mars

    Science.gov (United States)

    Bridges, Nathan T.; Phoreman, James; White, Bruce R.; Greeley, Ronald; Eddlemon, Eric E.; Wilson, Gregory R.; Meyer, Christine J.

    2005-01-01

    The interaction between saltating sand grains and rock surfaces is assessed to gauge relative abrasion potential as a function of rock shape, wind speed, grain size, and planetary environment. Many kinetic energy height profiles for impacts exhibit a distinctive increase, or kink, a few centimeters above the surface, consistent with previous field, wind tunnel, and theoretical investigations. The height of the kink observed in natural and wind tunnel settings is greater than predictions by a factor of 2 or more, probably because of enhanced bouncing off hard ground surfaces. Rebounded grains increase the effective flux and relative kinetic energy for intermediate slope angles. Whether abrasion occurs, as opposed to simple grain impact with little or no mass lost from the rock, depends on whether the grain kinetic energy (EG) exceeds a critical value (EC), as well as the flux of grains with energies above EC. The magnitude of abrasion and the shape change of the rock over time depends on this flux and the value of EG > EC. Considering the potential range of particle sizes and wind speeds, the predicted kinetic energies of saltating sand hitting rocks overlap on Earth and Mars. However, when limited to the most likely grain sizes and threshold conditions, our results agree with previous work and show that kinetic energies are about an order of magnitude greater on Mars.

  5. cs of abrasive-reactive nanocomposite powder synthesis in the SiO2 − C/S system

    Directory of Open Access Journals (Sweden)

    Faryt Urakaev

    2015-03-01

    Full Text Available In this study, the syntheses of cementite (Fe3C and pyrite (FeS2 have been performed by mechanical activation of a mixture of graphite or sulfur with amorphous or crystalline silica in a planetary ball mill AGO-2 with steel fittings. XRD analysis was used to record products and changes of systems components after mechanical activation of the studied systems. The formation of nanocomposites based on cementite (or pyrite has been recorded and the quantitative characteristics of abrasive-reactive wear of steel milling tools have been evaluated. It has been demonstrated the possibility of steel material reaction of milling tools for direct mechanochemical preparation of composite based on cementite using abrasive properties of silica modifications. It has obtained nanocomposites based on pyrite and glass matrix during mechanical activation of quartz glass and sulfur in a time of 1-2 orders of magnitude lower than traditional mechanical alloying powders of iron and sulfur. It can be noted that any scrap metal and ceramic products can be used as milling tools. This significantly enhances the ability of the proposed method of abrasive-reactive nanowear of milling tools materials of mechanochemical reactors and processed materials.

  6. The Optimum Production Method for Quality Improvement of Recycled Aggregates Using Sulfuric Acid and the Abrasion Method

    Directory of Open Access Journals (Sweden)

    Haseog Kim

    2016-07-01

    Full Text Available There has been increased deconstruction and demolition of reinforced concrete structures due to the aging of the structures and redevelopment of urban areas resulting in the generation of massive amounts of construction. The production volume of waste concrete is projected to increase rapidly over 100 million tons by 2020. However, due to the high cement paste content, recycled aggregates have low density and high absorption ratio. They are mostly used for land reclamation purposes with low added value instead of multiple approaches. This study was performed to determine an effective method to remove cement paste from recycled aggregates by using the abrasion and substituting the process water with acidic water. The aim of this study is to analyze the quality of the recycled fine aggregates produced by a complex method and investigate the optimum manufacturing conditions for recycled fine aggregates based on the design of experiment. The experimental parameters considered were water ratio, coarse aggregate ratio, and abrasion time and, as a result of the experiment, data concerning the properties of recycled sand were obtained. It was found that high-quality recycled fine aggregates can be obtained with 8.57 min of abrasion-crusher time and a recycled coarse aggregate ratio of over 1.5.

  7. The influence of titanium and iron oxides on the coloring and friability of the blue fired aluminum oxide as an abrasive material

    OpenAIRE

    E. R. Passos; J. A. Rodrigues

    2016-01-01

    Abstract The quality of abrasive grains is crucial to increase the lifespan of roughing, polishing and cutting tools. The purpose of the work herein was to evaluate the variables of the blue fired aluminum oxide heat treatment process. This heat treatment process improves the physical properties of the brown fused aluminum oxide and results in a blue coloring, which uniquely identifies it within the abrasives industry. The work herein includes information beginning with the electro-fusion pro...

  8. In vitro effect of air-abrasion operating parameters on dynamic cutting characteristics of alumina and bio-active glass powders.

    Science.gov (United States)

    Milly, H; Austin, R S; Thompson, I; Banerjee, A

    2014-01-01

    Minimally invasive dentistry advocates the maintenance of all repairable tooth structures during operative caries management in combination with remineralization strategies. This study evaluated the effect of air-abrasion operating parameters on its cutting efficiency/pattern using bio-active glass (BAG) powder and alumina powder as a control in order to develop its use as a minimally invasive operative technique. The cutting efficiency/pattern assessment on an enamel analogue, Macor, was preceded by studying the powder flow rate (PFR) of two different commercial intraoral air-abrasion units with differing powder-air admix systems. The parameters tested included air pressure, powder flow rate, nozzle-substrate distance, nozzle angle, shrouding the air stream with a curtain of water, and the chemistry of abrasive powder. The abraded troughs were scanned and analyzed using confocal white light profilometry and MountainsMap surface analysis software. Data were analyzed statistically using one-way and repeated-measures analysis of variance tests (p=0.05). The air-abrasion unit using a vibration mechanism to admix the abrasive powder with the air stream exhibited a constant PFR regardless of the set air pressure. Significant differences in cutting efficiency were observed according to the tested parameters (ppatterns can improve the ultraconservative cutting characteristics of BAG air-abrasion, thereby allowing an introduction of this technology for the controlled cleaning/removal of enamel, where it is indicated clinically. PMID:23718212

  9. Resistance-resistant antibiotics.

    Science.gov (United States)

    Oldfield, Eric; Feng, Xinxin

    2014-12-01

    New antibiotics are needed because drug resistance is increasing while the introduction of new antibiotics is decreasing. We discuss here six possible approaches to develop 'resistance-resistant' antibiotics. First, multitarget inhibitors in which a single compound inhibits more than one target may be easier to develop than conventional combination therapies with two new drugs. Second, inhibiting multiple targets in the same metabolic pathway is expected to be an effective strategy owing to synergy. Third, discovering multiple-target inhibitors should be possible by using sequential virtual screening. Fourth, repurposing existing drugs can lead to combinations of multitarget therapeutics. Fifth, targets need not be proteins. Sixth, inhibiting virulence factor formation and boosting innate immunity may also lead to decreased susceptibility to resistance. Although it is not possible to eliminate resistance, the approaches reviewed here offer several possibilities for reducing the effects of mutations and, in some cases, suggest that sensitivity to existing antibiotics may be restored in otherwise drug-resistant organisms.

  10. Rocks with Asbestos: Risk Evaluation by Means of an Abrasion Test

    Directory of Open Access Journals (Sweden)

    Bellopede Rossana

    2009-01-01

    Full Text Available Naturally occurring asbestos and asbestiform minerals can be found in metamorphic rocks and in the soil of the alluvial plains. Problem statement: The definition of the "free-asbestos rock" and the limit to consider a rock or a soil safe is still a controversial issue. American and European laws did not present any method to define the hazard of the green stones, instead Italian law, in Ministerial Decree1996, established a limit value obtaoined by the determination of the Release Index. In order to detect an asbestos concentration in the rocks, a reliable analytic methodology has been necessary. Approach: An abrasion trial, using the mechanism action of a rotary cylinder, and a Phase Contrast Optical Microscopy (PCOM method to analyze the powder obtained from the mill, had been used. To simplify PCOM analysis, the sample, recovered from the mill, was selected in particle size classes: large, medium and small. Each class was separated by means of sedimentation in fibrous and granular fractions. Results: The separation of asbestos in large and medium classes was quite good and the fibers had been weighed. For the small class the transformation of visible data into numerical data was complex, but the results had been reliable. Conclusion/Recommendations: The suggested method, although semi-quantitative, could be useful to solve the difficult problem of the analysis of the asbestos content in the rocks or soils. The division into granular classes allowed a more representative sample to be analyzed and better quality slides to be prepared. From the results obtained, the analysis of the small classes by means of PCOM was a critical point: The use of the SEM method can improve it.

  11. Preventive effect of toothpastes with MMP inhibitors on human dentine erosion and abrasion in vitro

    Science.gov (United States)

    Hannas, Angelica Reis; Kato, Melissa Thiemi; Cardoso, Cristiane de Almeida Baldini; Magalhães, Ana Carolina; Pereira, José Carlos; Tjäderhane, Leo; Buzalaf, Marília Afonso Rabelo

    2016-01-01

    ABSTRACT The use of gels and mouthrinses with MMP inhibitors (chlorhexidine, and green tea extract) was shown to prevent erosive wear. The aim of this study was to analyze the protective effect of toothpastes containing MMP inhibitors on dentine loss induced by erosion in vitro. Material and Methods Five groups each containing 12 specimens of human root dentine were prepared. The specimens were subjected to 1 min erosion by immersion in a cola drink, 4 times a day, for 5 d. Each day, after the first and last erosive challenges, the specimens were brushed for 15 s with a slurry of dentifrice and water (1:3) containing placebo, 1,100 ppm fluoride, 0.61% green tea extract, 0.12% chlorhexidine or 0.004% chlorhexidine (commercial toothpaste). Between the acid challenges, the specimens were stored in artificial saliva with remineralizing potential until the next treatment. Dentine loss was determined using profilometry. Data were analyzed using one-way ANOVA after log transform (p<0.05). Results The mean wear values (μm) were as follows: placebo 1.83±0.53; 0.61% green tea extract 1.00±0.21; fluoride 1.27±0.43; 0.12% chlorhexidine 1.19±0.30; and 0.004% chlorhexidine 1.22±0.46. There was a significant difference in wear between placebo and all the treatment toothpastes, which did not differ from each other. Conclusion The results suggest that toothpastes containing MMP inhibitors are as effective as those based on NaF in preventing dentine erosion and abrasion. PMID:27008258

  12. In vitro toothbrushing abrasion of dental resin composites: packable, microhybrid, nanohybrid and microfilled materials

    Directory of Open Access Journals (Sweden)

    Rafael Ratto de Moraes

    2008-06-01

    Full Text Available This study evaluated weight loss and surface roughening after toothbrushing of different resin composites: one packable (Solitaire 2, Heraeus Kulzer, one microhybrid (Charisma, Heraeus Kulzer, one nanohybrid (Simile, Pentron and one microfilled (Durafill VS, Heraeus Kulzer. Cylindrical specimens (n = 20 were prepared. Half of the samples were submitted to 60,000 strokes, at 4 Hz, with a dentifrice-water slurry. Control samples (n = 10 remained stored at 37°C. Pre- and post-abrasion parameters for weight (mg and surface roughness (Ra, µm were determined on an analytical balance and a surface profilometer. Data were separately submitted to Repeated Measures ANOVA and Tukey's test (a = 0.05. Percentages of weight loss were analyzed by ANOVA and Tukey's test (a = 0.05. The relationship between both evaluations was assessed by Pearson's test (a = 0.05. The means (% for weight loss (standard deviation were 0.65(0.2, 0.93(0.2, 1.25(0.6 and 1.25(0.4 for Simile, Durafill, Charisma and Solitaire, respectively. Baseline roughness means ranged from 0.065(0.01, 0.071(0.01, 0.066(0.02 and 0.074(0.01 for Simile, Durafill, Charisma and Solitaire, respectively, to 0.105(0.04, 0.117(0.03, 0.161(0.03 and 0.214(0.07 after testing. The composites with larger fillers presented higher weight loss and roughening than the finer materials (p < 0.05. For both evaluations, control specimens showed no significant alteration. No significant relationship between loss of weight and roughness alteration was detected (r = 0.322, p = 0.429.

  13. Application of the total etching technique or self-etching primers on primary teeth after air abrasion Aplicação da técnica de condicionamento total ou de "primers" autocondicionantes em dentes decíduos após abrasão a ar

    Directory of Open Access Journals (Sweden)

    Fábio Renato Manzolli Leite

    2005-09-01

    Full Text Available Since the use of air abrasion has grown in pediatric dentistry, the aim of this study was to evaluate, by means of shear bond strength testing, the need to use the total etching technique or self-etching primers on dentin of primary teeth after air abrasion. Twenty-five exfoliated primary molars had their occlusal dentin exposed by trimming and polishing. Specimens were treated by: Air abrasion + Scotchbond MultiPurpose adhesive (G1; 37% phosphoric acid + Scotchbond MP adhesive (G2; Clearfil SE (G3; Air abrasion + 37% phosphoric acid + Scotchbond MP adhesive (G4; Air abrasion + Clearfil SE (G5. On the treated surface, a cylinder of 2 mm by 6 mm was made using a composite resin (Z100. Duncan's test showed that: (G2 = G3 = G5 > (G1 = G4. The use of a self-etching primer on air abraded dentin is recommended to obtain higher bond strengths.Como o uso da abrasão a ar tem aumentado em odontopediatria, o objetivo deste trabalho foi avaliar a resistência ao cisalhamento da resina composta Z100 sobre a superfície dentinária de dentes decíduos após abrasionamento a ar associado ou não a técnica de condicionamento total (ácido fosfórico + Scotchbond Multi Purpose ou "primer" autocondicionante (Clearfil SE Bond. A superfície oclusal de 25 molares decíduos foi removida para exposição completa da superfície dentinária. Após polimento com lixas abrasivas, foram divididos em 5 grupos (5 espécimes em cada tratados por abrasão + adesivo Scotchbond (G1; condicionamento ácido + adesivo Scotchbond (G2; adesivo Clearfil (G3; abrasão a ar + condicionamento ácido + adesivo Scotchbond (G4; abrasão a ar + adesivo Clearfil (G5. Uma matriz bipartida foi adaptada à superfície dentinária e preenchida com resina composta. Após polimerização, corpos-de-prova de 2 mm x 6 mm foram obtidos. O teste de Duncan mostrou a desigualdade (G1 = G4 < (G2 = G3 = G5. Desse modo, conclui-se que, após o abrasionamento dentinário, deve ser utilizado o sistema de

  14. 微粉磨料粒度不同检测方法对比%Comparison of different methods for abrasive microgrits particle size measurement

    Institute of Scientific and Technical Information of China (English)

    周波; 王威; 李惠萍

    2012-01-01

    采用d50、d3粒径分辨率及颗粒形状等参数,对电阻法、沉降管法、激光衍射法、图像法四种微粉粒度检测方法进行了对比试验.结果表明,图像法不但能对微粉颗粒形状进行检测,而且对d50粒径分辨率、d3粒径对粗大颗粒的分辨率最高;该方法可对微粉磨料粗大颗粒、粒径特征值、颗粒形状三要素进行有效检测,是控制微粉磨料产品质量稳定的有效检测方法.%With particle shape and size resolving capability of d50 and d3 as main indexes, comparison tests of microgrits particle size measurement were conducted by electric-resistance method, settling method, laser diffraction and image analysis, respectively. The results revealed that, image analysis performed the besl d50 size resolution and d3 coarse grits resolution capability, beside a high detecting capability for particle shape. This method can be used for effective control of coarse grits in microgrits, grit size characteristic value, as well as grit shape. So, image analysis was the best method for abrasive microgrits quality detection.

  15. Core/shell composites with polystyrene cores and meso-silica shells as abrasives for improved chemical mechanical polishing behavior

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yang, E-mail: cy.jpu@126.com; Qin, Jiawei; Wang, Yayun; Li, Zefeng [Changzhou University, School of Material Science and Engineering (China)

    2015-09-15

    The core/shell-structured organic/inorganic composite abrasive has an important potential application in damage-free chemical mechanical polishing (CMP) due to its non-rigid mechanical property. In this work, the PS/{sub M}SiO{sub 2} composites, containing polystyrene (PS) sphere (211 ± 4 nm) cores and mesoporous silica shells (31 ± 3 nm in thickness) were synthesized through directed surface sol–gel process of tetraethylorthosilicate on the polymer cores in the presence of the cetyltrimethylammonium bromide surfactant. For comparison, the conventional core/shell PS/{sub N}SiO{sub 2} composites with non-porous silica shells were also prepared via a modified Stöber procedure that involved the hydrolysis of TEOS under acidic condition. The physical properties of the samples were examined by small-angle X-ray diffraction, fourier transform infrared spectroscopy, thermogravimetric analysis, transmission electron microscopy, field emission scanning electron microscopy, and nitrogen adsorption–desorption. As novel abrasives, the core/shell-structured PS/{sub M}SiO{sub 2} composites were introduced into the CMP process for silicon oxide films. The oxide-CMP performance among conventional solid silica particles, PS/{sub N}SiO{sub 2} composites, and novel PS/{sub M}SiO{sub 2} composites was explored by atomic force microscopy. Polishing results indicated that the substrate revealed a comparable root-mean-square surface roughness (0.25 ± 0.03 and 0.22 ± 0.02 nm, respectively) after CMP with PS/{sub N}SiO{sub 2} and PS/{sub M}SiO{sub 2} abrasives under the same polishing conditions. However, the material removal rate of the PS/{sub M}SiO{sub 2} composites (123 ± 15 nm/min) was about three times larger than that of the PS/{sub N}SiO{sub 2} composites (47 ± 13 nm/min). The reduced surface roughness and improved removal rate might be due to the optimization of the physical and/or chemical environments in the local contacting region between abrasives

  16. Effects of mechanical cleaning by manual brushing and abrasive blasting on lime render coatings on Architectural Heritage

    Directory of Open Access Journals (Sweden)

    Iglesias-Campos, M. A.

    2014-12-01

    Full Text Available This research studies the effects of mechanical cleaning by brushing and by abrasive blasting on the lime render coating of a façade. After analysing the properties of the material, the deposits to be removed and their possible influence on the treatment, different cleaning tests were made by manual brushing and by blasting with three varieties of abrasives at 45° and 75° angles, keeping the other parameters constant. Taking the restorer’s perspective as a starting point, and in order to fulfil the practical requirements of an intervention, tests were evaluated with macro-photography, USB digital microscope and stereomicroscope with 3D visualization and measurement. From the results can be concluded that abrasives with low friability and greater grain size than the space between mortar aggregates blasted at a 75° angle reduce the differential erosion compared to other abrasives; although manual brushing has less impact on the surface.En este trabajo se estudian los efectos de las limpiezas mecánicas con cepillado y con proyección de abrasivos sobre un revestimiento exterior de cal. Tras documentar las propiedades del material, de los depósitos superficiales y de su posible influencia en el tratamiento, se realizaron diferentes catas de limpieza con cepillado manual y con proyección de tres abrasivos con ángulos de 45° y 75° manteniendo constantes el resto de parámetros. Partiendo de la visión del conservador-restaurador y de un carácter práctico según las necesidades reales de intervención, los ensayos se evaluaron con macrofotografía, microscopio digital USB y microscopio estereoscópico con visualización y medición en 3D. De los resultados se determina que los abrasivos de baja friabilidad y granulometría mayor que el espacio entre los áridos del mortero proyectados con un ángulo de 75° reducen la erosión diferencial en comparación a otros abrasivos, aunque el cepillado manual altera menos la superficie.

  17. High pressure water abrasive suspension JET cutting - An innovative cutting technology for the dismantling of reactor core components

    Energy Technology Data Exchange (ETDEWEB)

    Kalwa, H. [VAK, Kahl (Germany); Schwarz, T. [RWE NUKEM Limited, B7 Windscale, Seascale, Cumbria CA20 1PF (United Kingdom)

    2003-07-01

    In the frame of decommissioning of nuclear facilities the dismantling of reactor pressure vessels and their internals represent one special challenge. Due to their high activation, associated high dose rate levels, and to some extent the complex geometry and high material thickness of the components, there are particular demands for dismantling techniques. The task is to safely and economically work in every respect and therefore employ techniques with a wide area of application. As a proven technique, RWE NUKEM offers High Pressure Water Abrasive Suspension Jet Cutting. High pressure Water Abrasive Suspension Jet cutting (WASJ), well established in non-nuclear applications, has now been upgraded to meet the demands of decommissioning in the nuclear industry. The application at the Nuclear Power Plant in Kahl (VAK) was one of the first industrial scale applications. Based on several tests and parametric studies, High Water Abrasive Suspension Jet Cutting was tested against other cutting technologies. Because the overall performance in terms of fast and easy cutting operations, ability for remote handling, production of secondary waste WASJ was chosen at VAK Kahl for the dismantling of the lower core shroud and the reactor pressure vessel itself. The dismantling of the core shroud and the reactor vessel took place in-situ (component in its built-in position) using the WASJ technology. As example of application the core shroud of VAK is given. The total mass of the VAK lower shroud was about 3 tons and the wall thickness varied from 30 to 135 mm. The shroud was cut into segments in its in-vessel position, each segment being 500 x 900 mm and having a mass of about 0.25 tons. Cutting was performed in such a way that the separated pieces could be loaded directly into standard waste containers. All secondary waste (abrasives and dross) was collected in two 200 liter drums and, after drying, the drums were sent directly to waste storage. Reactor Pressure Vessel of VAK

  18. Formation of abrasive hollow particles in lignite-fired fluidised bed boilers; Bildung abrasiver Hohlpartikel in braunkohlenbefeuerten Wirbelschichtkessel

    Energy Technology Data Exchange (ETDEWEB)

    Kappler, Uta [RWE Power AG, Koeln (Germany). Forschung und Entwicklung Hauptverwaltung; Roeper, Bernhard [RWE Power AG, Grevenbroich (Germany). Technische Dienste Kraftwerk Frimmersdorf; Voss, Petra [RWE Power AG, Bergheim (Germany). Forschung und Entwicklung Kraftwerk Niederaussem

    2013-04-01

    The formation of voluminous and highly abrasive hollow particles in raw-lignite-fired circulating fluidised-bed (CFB) boilers of RWE Power AG is a well-known phenomenon. Operational measures were taken to avoid particle formation and related damage. By the end of 2011 another boiler damage occurred. Within the scope of root cause analyses the hollow particles were investigated and a model for particle genesis was developed. Based on these results further measures for the avoidance of particle formation were shown. The formation probability of similar hollow particles in biomass-fired fluidised-bed plants was assessed theoretically.

  19. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Directory of Open Access Journals (Sweden)

    Vykintas Dusevičius

    2012-01-01

    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  20. Evaluation of emery dust on the manufacture of abrasives by neutron activation analysis and atomic absorption spectroscopy

    International Nuclear Information System (INIS)

    In this work it is presented an evaluation on the degree of contamination by emery dust in a working area where abrasives are manufactured, in a factory located in the industrial area of Toluca City by neutron activation analysis and atomic absorption spectroscopy. The samples were collected on Whatman filters and attacked with hot concentrated HCl. The elements founded were: Al, Si, V, Mg, Br, Mn, Ni, Zn, Fe, Cr, Ca and Pb. They are a risk for the health of the workers. (Author)

  1. Impact of different fluoride concentrations and pH of dentifrices on tooth erosion/abrasion in vitro

    OpenAIRE

    Moron, B M; Miyazaki, S S H; Ito, N.; Wiegand, A.; Vilhena, F; Buzalaf, M.A.R.; Magalhães, A C

    2013-01-01

    BACKGROUND: This in vitro study analysed the effect of different fluoride concentrations in acidic or neutral liquid dentifrices in protecting enamel and dentine from erosive and abrasive wear. METHODS: Bovine enamel and dentine specimens (n = 132) were randomly allocated to 11 groups (each n = 12): experimental liquid dentifrices with 550 ppm F, 1100 ppm F, 5000 ppm F or 0 ppm F/placebo (each at pH 4.5 and pH 7.0); and commercial dentifrices with 550 ppm F (Colgate Baby, pH 7.0), 1100 ppm F...

  2. New Rock Physical Properties Assessments From the Mars Exploration Rover Rock Abrasion Tool (RAT).

    Science.gov (United States)

    Bartlett, P. W.; Basso, B.; Kusack, A.; Wilson, J.; Zacny, K.

    2005-12-01

    The Rock Abrasion Tool (RAT) serves as the sample preparation device on the Mars Exploration Rovers (MER) science payload. The RAT grinds a circular area 45 millimeter in diameter, and on the order of a few millimeters deep, into a rock face. This process removes surface fines and weathered layers in preparation for imaging and spectral observations of the rock. As of September 2005, 15 grinding operations have been performed at Gusev Crater and 26 at Meridiani Planum. Since the RAT performs a mechanical operation on a rock, deductions can be made via the RAT's engineering data about the rock's physical properties. For each grinding operation, the energy consumed while grinding is converted to provide a physically relevant Specific Grind Energy (SGE) in terms of Joules per cubic millimeter of rock removed. The calculation is performed over the last 0.25 millimeter of a grinding operation, where it is possible, by taking measurements from Microscopic Imager images of the abraded area, to make an accurate estimate of the volume of rock removed. Progress is presented on recent refinement of the SGE calculation methods including decoupling of artifacts. Environmental factors and differing parameters used to command the RAT operations are among the key artifacts recently analyzed. Progress is also presented on further characterization of the dynamics and wear mechanics involved in the grinding process, and how they influence SGE. A library of Earth rocks has been assembled and it is being used with the RAT Engineering Model to create a set of similar SGE data products that can be compared to Mars rocks in order to contribute to physical properties assessments of the Mars rocks. Initial results indicate that the Martian rocks are analogous to a range of Earth rocks, from gypsum to low-strength basalt in terms of grindability; however, caution needs to be exercised in making a direct comparison of grinding energies. This is because the grindability of rocks was found to

  3. Effects of neoprene mat on diarrhea, mortality and foreleg abrasion of pre-weaning piglets.

    Science.gov (United States)

    Gu, Zhaobing; Xin, Hongwei; Wang, Chaoyuan; Shi, Zhengxiang; Liu, Zuohua; Yang, Feiyun; Lin, Baozhong; Wang, Chao; Li, Baoming

    2010-06-01

    Modern commercial swine farrowing crates are typically equipped with slatted iron floor to improve management efficiency (e.g., ease of manure handling, cleanliness of the farrowing crates and hence improved animal hygiene). However, the bare and hard floor surface can impair the welfare of the sow-litter because of some undesirable impacts on the pigs, such as foreleg abrasion, large temperature gradients between the cold floor surface and the abdomen of the piglets (hence higher susceptibility to diarrhea), and higher pre-weaning mortality or morbidity. Although straw bedding has been shown to be conducive to providing better environment for the sow-litter, use of straw creates challenges in terms of economics, hygiene and manure handling. This study investigates the use of neoprene mat (NM) in key areas of the farrowing crates - underneath the sow and in the piglet suckling area to improve the microenvironment and hence welfare of the sow-litter. Two experiments were conducted, each involving 12 sow-litters. The first experiment was to evaluate the thickness of a rectangular-shaped NM (7, 10 or 13 mm) vs. the slatted iron floor (control or Ctrl) and collect the corresponding animal response data; while the second follow-up experiment was to verify the benefits of supplying an improved, double concave (or H)-shaped NM with 10mm thick (CNM10) vs. Ctrl for the farrowing operation. Results of both experiments demonstrated considerable benefits of the NM placement in the farrowing crates. Specifically, the NM reduced the piglet foreleg lesion area and joint swellings (0% for NM vs. 8-10% for Ctrl during suckling periods in both Expts 1 and 2, Ppiglet crushing mortality (18.5+/-5.0%, 6.7+/-3.3% and 9.1+/-5.2% and for Ctrl, NM7 and NM10 and in Expt 1, Ppiglet diarrhea morbidity (0.6+/-0.2% for CNM10 vs. 2.7+/-0.3% for Ctrl in Expt 2, PPiglets in the NM litters had smaller temperature gradients between the abdomen and the contact floor surface (3.8+/-2.3 degrees C for

  4. Thickness-Independent Ultrasonic Imaging Applied to Abrasive Cut-Off Wheels: An Advanced Aerospace Materials Characterization Method for the Abrasives Industry. A NASA Lewis Research Center Technology Transfer Case History

    Science.gov (United States)

    Roth, Don J.; Farmer, Donald A.

    1998-01-01

    Abrasive cut-off wheels are at times unintentionally manufactured with nonuniformity that is difficult to identify and sufficiently characterize without time-consuming, destructive examination. One particular nonuniformity is a density variation condition occurring around the wheel circumference or along the radius, or both. This density variation, depending on its severity, can cause wheel warpage and wheel vibration resulting in unacceptable performance and perhaps premature failure of the wheel. Conventional nondestructive evaluation methods such as ultrasonic c-scan imaging and film radiography are inaccurate in their attempts at characterizing the density variation because a superimposing thickness variation exists as well in the wheel. In this article, the single transducer thickness-independent ultrasonic imaging method, developed specifically to allow more accurate characterization of aerospace components, is shown to precisely characterize the extent of the density variation in a cut-off wheel having a superimposing thickness variation. The method thereby has potential as an effective quality control tool in the abrasives industry for the wheel manufacturer.

  5. Increasing the wear resistance of ultra-high molecular weight polyethylene by adding solid lubricating fillers

    Energy Technology Data Exchange (ETDEWEB)

    Panin, S. V., E-mail: svp@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Kornienko, L. A.; Poltaranin, M. A.; Ivanova, L. R. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Suan, T. Nguen [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    In order to compare effectiveness of adding solid lubricating fillers for polymeric composites based on ultra-high molecular weight polyethylene (UHMWPE) with graphite, molybdenum disulfide and polytetrafluoroethylene, their tribotechnical characteristics under dry friction, boundary lubrication and abrasive wearing were investigated. The optimal weight fractions of fillers in terms of improving wear resistance have been determined. The supramolecular structure and topography of wear track surfaces of UHMWPE-based composites with different content of fillers have been studied.

  6. U-Pb dating by zircon dissolution method using chemical abrasion

    Directory of Open Access Journals (Sweden)

    Lucy Takehara

    2012-06-01

    Full Text Available Chemical abrasion was carried out on zircons grains of the Temora II standard for U-Pb dating prior to analyses using in situ Laser Ablation-MultiCollector Ion Coupled Plasma Mass Spectrometer (LA-ICPMS followed by the Isotope Dissolution Thermal Ionization Mass Spectrometer (ID-TIMS method. The proposed methodology was herein applied in order to reduce primarily the effects of secondary Pb loss, the presence of common lead and/or silicate impurities. Nine Temora II zircon grains were analyzed by the laser ablation method yielding an age of 418.3±4.3 Ma. Zircon grains of a same population were separated for chemical abrasion before dissolution and mass spectrometry analyses. Six fractions of them were separated for isotope dissolution using 235U-205Pb mixed spike after we have checked and assured the laboratory conditions of low blank values for total Pb of less than 2 pg/g. The obtained U-Pb zircon age by the ID-TIMS method was 415.7±1.8 Ma (error 0.43 % based on four successful determinations. The results are consistent with the published ages for the Temora diorite (Temora I – 416.75±1.3 Ma; Temora II – 416.78±0.33 Ma and established as 416±0.33 Ma. The technique is thus recommended for high precision U-Pb zircon analyses (error Este trabalho apresenta a técnica de abrasão química em zircões do padrão Temora II aplicada em datação de U-Pb por Dissolução Isotópica e Espectrometria de Massa por Ionização Térmica, método DI-ESIT. O emprego deste método tem como princípio diminuir os efeitos da perda secundária de Pb radiogênico antes da dissolução. Em primeira instância, os zircões foram analisados pelo método in situ com uso de Microssonda Laser acoplada a um Espectrômetro de Massa Multicoletor com Plasma Acoplado Indutivamente (MC-ICP-MS, cujo objetivo foi identificar os grãos de zircão de fase de cristalização simples sem sobrecrescimento. Nove cristais de zircão analisados com microssonda a

  7. Analysis on Abrasive Selection and De-rust Quality and Cost%磨料选择与船舶除锈质量及成本分析

    Institute of Scientific and Technical Information of China (English)

    丁霞琴; 孔德陆

    2014-01-01

    分析不同种类磨料对船舶除锈质量及成本的影响,介绍几种典型磨料表面处理的清洁效果和消耗性试验的结果,分析钢砂磨料在船舶除锈中的作用,提出在PSPC标准下合金钢砂的正确运用以及选择钢砂的建议。%Different abrasive will directly affect the de-rust quality and cost of shipbuilding .The experimental results of cleaning surface and consumption caused by different abrasive was introduced .The result showed that steel grit abrasive is excel-lent.Some suggestions of how to use alloy-grit correctly were put forward ccording to PSPC requirement .

  8. Electrochemical behavior and polishing properties of silicon wafer in alkaline slurry with abrasive CeO2

    Institute of Scientific and Technical Information of China (English)

    SONG Xiao-lan; XU Da-yu; ZHANG Xiao-wei; SHI Xun-da; JIANG Nan; QIU Guan-zhou

    2008-01-01

    The electrochemical behavior of silicon wafer in alkaline slurry with nano-sized CeO2 abrasive was investigated. The variations of corrosion potential (φcorr) and corrosion current density (Jcorr) of the P-type (100) silicon wafer with the slurry pH value and the concentration of abrasive CeO2 were studied by polarization curve technologies. The dependence of the polishing rate on the pH and the concentration of CeO2 in slurries during chemical mechanical polishing(CMP) were also studied. It is discovered that there is a large change of φcorr and Jcorr when slurry pH is altered and the Jcorr reaches the maximum (1.306 μA/cm2) at pH 10.5 when the material removal rate(MRR) comes to the fastest value. The Jcorr increases gradually from 0.994 μA/cm2 with 1% CeO2 to 1.304 μA/cm2 with 3% CeO2 and reaches a plateau with the further increase of CeO2 concentration. There is a considerable MRR in the slurry with 3% CeO2 at pH 10.5. The coherence between Jcorr and MRR elucidates that the research on the electrochemical behavior of silicon wafers in the alkaline slurry could offer theoretic guidance on silicon polishing rate and ensure to adjust optimal components of slurry.

  9. The influence of linear velocity on the wear behaviour of thermal sprayed coatings under dynamic abrasion test conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kennedy, D.M. [Carlow RTC (Ireland); Hashmi, M.S.J. [Dublin City Univ. (Ireland)

    1997-11-25

    Surface coatings applied by a high-velocity oxy fuel (HVOF) thermal spray process were subjected to a newly developed dynamic abrasion test. The test consists of combined impact and abrasion. Impact of samples with a round nose stylus was conducted at two specified linear velocities. The wear rates corresponding with the linear velocities were recorded and compared for a number of test cycles. Different substrate materials were used for the test and a number of coating thicknesses were examined. Uncoated samples were subjected to identical tests. Unlike many wear test processes currently in use, the wear test developed and used here is severe and fast acting, making it suitable for thick coatings and situations involving combined wear. The results of the wear tests show the effects of the linear velocity prior to impact on the surfaces in term of material loss and crater depth caused by dynamic wear testing. The influence of rebound following impact, combined with the linear velocity of the reciprocating stylus, has a major effect on the wear rates of the samples tested. (orig.) 11 refs.

  10. Elliptic hole abrasive belt chamfer machine tool%椭圆孔砂带倒角机床

    Institute of Scientific and Technical Information of China (English)

    王友林; 姜英

    2012-01-01

    From the structure and working principle, etc, this paper introduced a machine tool that machining elliptic hole on small end bevel face of link, using ductile deformation of abrasive belt method to substitute the additional movement of cutting tool or the workpiece along the long axis of elliptic hole, the edge of elliptic hole is removed by grinding material on abrasive belt under the influence of movement and pressure , obtain a chamfer plane, achieve machining of elliptic hole chamfer.%从结构、工作原理等方面介绍了一种用于连杆小头斜端面上的椭圆孔的倒角加工机床,利用砂带的挠性变形替代加工中刀具或工件沿椭圆的长轴移动的附加运动,工件端面上椭圆孔的棱边在砂带的压力与运动作用下被砂带上的磨料切除,形成倒角平面,实现了椭圆形孔的倒角加工.

  11. Investigation of Noise Level and Penetration Rate of Pneumatic Drill vis-à-vis Rock Compressive Strength and Abrasivity

    Science.gov (United States)

    Kivade, S. B.; Murthy, Ch. S. N.; Vardhan, H.

    2014-10-01

    In this paper, detailed studies were carried out to determine the influence of rock properties on the sound level produced during pneumatic drilling. Further, investigation was also carried out on the effect of thrust, air pressure and compressive strength on penetration rate and the sound level produced. For this purpose, a fabricated pneumatic drill set up available in the institute was used. Rock properties, like compressive strength and abrasivity, of various samples collected from the field were determined in the laboratory. Drilling experiments were carried out on ten different rock samples for varying thrust and air pressure values and the corresponding A-weighted equivalent continuous sound levels were measured. It was observed that, very low thrust results in low penetration rate. Even very high thrust does not produce high penetration rate at higher operating air pressures. With increase in thrust beyond the optimum level, the penetration rate starts decreasing and causes the drill bit to `stall'. Results of the study show that penetration rate and sound level increases with increase in the thrust level. After reaching the maximum, they start decreasing despite the increase of thrust. The main purpose of the study is to develop a general prediction model and to investigate the relationships between sound level produced during drilling and physical properties such as uniaxial compressive strength and abrasivity of sedimentary rocks. The results were evaluated using the multiple regression analysis taking into account the interaction effects of predictor variables.

  12. Erosion-Resistant Water-And-Grit-Blasting Assembly

    Science.gov (United States)

    Roberts, Marion L.; Rice, R. M.; Cosby, S. A.

    1988-01-01

    Nozzle assembly adds abrasive particles to high-pressure water jet. Abrasive nozzle combined with high-pressure tapered stripping nozzle and standard connector. Partial vacuum in relatively large chamber of abrasive-injector housing entrains grit particles from abrasive supply.

  13. Effect of pressing temperature on the wear resistance of a Co-based Cr-Mo powder alloy produced by hot pressing

    Energy Technology Data Exchange (ETDEWEB)

    Somunkiran, Ilyas [Firat Univ., Elazig (Turkey). Metallurgical and Materials Engineering Dept.; Balin, Ahmet [Siirt Univ. (Turkey). Dept. of Vocational High School

    2016-02-01

    In this study, Co-based Cr-Mo powder alloy was produced at different pressing temperatures by using hot pressing technique and abrasive wear behaviors of the produced specimens were examined. Produced specimens were exposed to abrasive wear experiment using block on disc wear test device by applying a load of 50 N with 100-mesh SiC abrasive paper. Each specimen was investigated at 25, 50, 75 and 100 m. At the end of the experiment, abrasive wear results of the specimens were determined by calculating their mass losses. Microstructural properties of the specimens which were produced at different pressing temperatures were investigated by optical and SEM examinations and their wear resistances were examined by abrasive wear experiments. Consequently, it was observed that in Co-based Cr-Mo powder alloy produced by hot pressing technique; as sintering temperature increased, size of neck formations between the powder grains increased, porosity decreased and abrasive wear resistance increased. [German] In diesem Beitrag zugrunde liegenden Studie wurde eine Co-basierte Cr-Mo-Legierung mittels Heisspressens hergestellt und der Abrasivverschleisswiderstand dieser Proben untersucht. Die hergestellten Proben wurden dem Abrasivverschleissversuch durch einen Block-Scheibe-Versuchsaufbau unterzogen, wobei eine Kraft von 50 N mit einem SiC-Papier (100 mesh) verwendet wurde. Jede Probe wurde ueber eine Distanz von 25, 50, 75 und 100 m untersucht. Am Ende der jeweiligen Experimente wurden die Abrasivverschleissergebnisse ermittelt, indem die Massenverluste berechnet wurden. Die mikrostrukturellen Eigenschaften der Proben, die bei verschiedenen Presstemperaturen hergestellt wurden, wurden mittels optischer und Rasterelektronenmikroskopie bestimmt und ihr Verschleisswiderstand anhand der Verschleissversuche ermittelt. Schliesslich wurde beobachtet, dass bei steigender Sintertemperatur der heissgespressten Co-basierten Cr-Mo-Pulverlegierung die Groesse der Einschnuerungen zwischen den

  14. 苜蓿草粉对金属材料的磨料磨损试验%Experiment of Metal Materials Abrasive Wear for Alfalfa Powder

    Institute of Scientific and Technical Information of China (English)

    张炜; 吴劲锋; 马国军; 黄晓鹏

    2009-01-01

    The abrasive testing machine with operation process similar to the pelleting circular mold was used, taking the alfalfa grass powder as abrasive material. The influences of alfalfa powder on the abrasive properties of four kind of metal materials were examined, by measuring the rigidity and chemical components of the abraded surfaces and analyzing of the microstructures and surface morphologies of the abraded surfaces. It is shown that the abrasive quantities of four samples as below are orderly increased, 3Cr13, 9SiCr, 45~# steel, and HT200, some physical and chemical changes take place on the abraded surfaces, and "the soft abrasive wear" is accompanied by "the hard abrasive wear" feature due to the micro-cutting and strain fatigue.%选用与环模制粒工况相似的磨料磨损试验机,以首蓿草粉为磨料对试样进行磨料磨损试验.通过磨后表面的硬度和化学成分测定、微观结构和表面形貌观察,考察了苜蓿草粉对4种金属材料的磨料磨损.结果表明,4种材料的体积磨损量由小到大依次为3Cr13、9SiCr、45号钢、HT200,试样的磨损表面发生了物理和化学变化."软磨料磨损"中伴有"硬磨料磨损"的特征,显微切削和应变疲劳剥落为其主要磨损形式.

  15. O efeito do jateamento do esmalte na força de adesão na colagem de braquetes The effect of air abrasion in enamel adhesion of orthodontic bracket

    Directory of Open Access Journals (Sweden)

    Carla D'Agostini Derech

    2008-06-01

    Full Text Available OBJETIVO: o propósito deste estudo in vitro foi avaliar o efeito do jateamento com óxido de alumínio na adesão de braquetes ortodônticos e compará-lo à tradicional técnica de condicionamento ácido do esmalte. METODOLOGIA: foram utilizados 80 dentes bovinos distribuídos aleatoriamente entre quatro grupos, sendo que a superfície do esmalte foi tratada da seguinte maneira: grupo 1 (somente jateamento com óxido de alumínio, grupo 2 (profilaxia com pedra-pomes e condicionamento com ácido, grupo 3 (jateamento com óxido de alumínio e condicionamento ácido e grupo 4 (somente condicionamento ácido. Após, foi aplicado sistema adesivo e o braquete colado com resina. Os corpos-de-prova foram submetidos ao teste de cisalhamento e análise do IAR. Aos resultados foram aplicados o teste de variância múltipla (ANOVA e a comparação entre pares (Tukey. Para a análise do IAR foi aplicado o teste Qui-quadrado. RESULTADOS: o grupo 1 apresentou a menor resistência ao cisalhamento (3,6MPa e o 3 a maior (13,27MPa. A análise Qui-quadrado do IAR demonstrou que o tratamento da superfície do esmalte tem influência sobre a quantidade de remanescente de resina sobre o esmalte e os grupos 3 e 4 apresentaram a maior quantidade de resina aderida. CONCLUSÕES: o jateamento de óxido de alumínio não deve ser o único procedimento utilizado no preparo da superfície do esmalte na colagem de braquetes, porém, quando associado ao condicionamento ácido, mostrou-se eficaz no aumento da retenção entre esmalte e resina. Novos estudos são necessários visando menor dano do esmalte e adesão satisfatória.AIM: The purpose of this study in vitro was to evaluate the effect of the air abrasion with Al-oxide in the adhesion of orthodontic brackets and compare with traditional technique of acid conditioning of the enamel. METHODS: Eighty bovine teeth distributed randomly between four groups had been used and the surface of the enamel was prepared in the

  16. Preparation technology of iron-based white corundum magnetic abrasive grits%铁基白刚玉磁性磨料的制备工艺

    Institute of Scientific and Technical Information of China (English)

    陈燕; 张旭

    2013-01-01

    磁性磨料的研磨性能是影响磁力研磨应用的一个关键因素.以铁基白刚玉磁性磨料的制备工艺为例,重点研究烧结法制备磁性磨料过程中压制力、烧结温度、升温速度等因素对磁性磨料致密度的影响.通过对比实验,对烧结法制备铁基白刚玉磁性磨料的工艺参数进行了优化设计.实验证明:压制力一般保持在175~200 MPa,升温速度为3~4℃/min,达到1 200℃后保温150 min,铁基白刚玉的铁磁相与磨料相结合最佳.烧结后可以消除白刚玉加工过程中产生的应力,弥合加工过程中所产生的磨粒微裂痕和晶体本身的缺陷,大幅度提高磁性磨料的使用寿命.%Finishing performance of magnetic abrasive grits is a key factor which affected the application of magnetic abrasive finishing.White corundum magnetic abrasive grits are prepared,the influence of pressing pressure,sintering temperature and heating rate on the compactness of magnetic abrasive are studied.The contrast experiments,which optimize the process parameters to produce white corundum magnetic abrasive grits by sintering method,reveal that if pressing pressure generally remains at 175-200 MPa,heating rate 3-4 ℃/min,1 200 ℃ for 150 min,the ferromagnetic phase has a good combination with the abrasive grits,and the stress in white corundum caused by sintering process can be eliminated,the micro-cracks and crystal defects of abrasive grits can be remedied,thus the service life of the magnetic abrasive can be greatly improved.

  17. Evaluation of dentifrice abrasion on human dentin and teeth enamel; Determinacao da abrasividade de dentifricios em dentina e esmalte de dentes humanos

    Energy Technology Data Exchange (ETDEWEB)

    Camargo, Iara M.C. de; Saiki, Mitiko; Vasconcellos, Marina B.A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1997-10-01

    Radiometric method is applied to the dentifrice abrasion indicators evaluation: radioactive dentin (RDA) and radioactive enamel abrasion (REA). The dentifrices analysed presented RDA values varying from 95 to 13 and REA values from 7.1 to 0.7, showing a good precision, generally with relative standard deviations lower than 15.4%. Also, the dentifrices were classified as having low and medium cleaning potential. A correlation between RDA and REA values was obtained, i.e. dentifrices with high RDA values presented high REA ones. (author). 6 refs., 3 tabs.

  18. Effect of different concentrations of fluoride in dentifrices on dentin erosion subjected or not to abrasion in situ/ex vivo

    OpenAIRE

    Magalhães, A C; Rios, D.; Moino, A L; Wiegand, A.; Attin, T.; Buzalaf, M.A.R.

    2008-01-01

    This in situ/ex vivo study assessed the effect of different concentrations of fluoride in dentifrices on dentin subjected to erosion or to erosion plus abrasion. Ten volunteers took part in this crossover and double-blind study performed in 3 phases (7 days). They wore acrylic palatal appliances containing 4 bovine dentin blocks divided in two rows: erosion and erosion plus abrasion. The blocks were subjected to erosion by immersion ex vivo in a cola drink (60 s, pH 2.6) 4 times daily. During...

  19. Drug Resistance

    Science.gov (United States)

    HIV Treatment Drug Resistance (Last updated 3/1/2016; last reviewed 3/1/2016) Key Points As HIV multiplies in the ... the risk of drug resistance. What is HIV drug resistance? Once a person becomes infected with HIV, ...

  20. Antibiotic Resistance

    Science.gov (United States)

    ... lives. But there is a growing problem of antibiotic resistance. It happens when bacteria change and become able ... resistant to several common antibiotics. To help prevent antibiotic resistance Don't use antibiotics for viruses like colds ...