WorldWideScience
 
 
1

Chemical interactions between as-received and pre-oxidized Zircaloy-4 and Inconel-718 at high temperatures  

Energy Technology Data Exchange (ETDEWEB)

Isothermal reaction experiments were performed in the temperature range of 1000 - 1300 C in order to determine the chemical interactions between Zircaloy-4 fuel rod cladding and Inconel-718 spacer grids of Pressurized Water Reactors (PWR) under severe accident conditions. It was not possible to apply even higher temperatures since fast and complete liquefaction of the components occurred as a result of eutectic interactions during heatup. The liquid reaction products formed enhance and accelerate the degradation of the material couples and the fuel elements, respectively. Only small amounts of Inconel are necessary to liquefy large amounts of Zircaloy. Thin oxide layers on the Zircaloy surface delay the beginning of the chemical interactions with Inconel but cannot prevent them. In this work the reaction kinetics have been determined for the system: as-received and pre-oxidized Zircaloy-4/Inconel 718. ...

1994-06-01

2

Recent observations on the evolution of secondary-phase particles in zircaloy-2 under irradiation in a BWR to high burn-up  

Energy Technology Data Exchange (ETDEWEB)

The influence of radiation on the corrosion of the fuel claddings in a Light Water Reactor (LWR) has been the subject of many investigations, and different aspects of the overall phenomena have been studied by different techniques. Analysis of the evolution of Secondary-Phase Particles (SPPs) for different periods of immersion of the cladding in the reactor enables the rate of corrosion to the structure of the material to be correlated. In the case of Zircaloy-2 in a Boiling Water Reactor (BWR), SPPs are dissolved under irradiation, and their dissolution affects the rate of oxidation and other correlated phenomena. In recent studies, the Zircaloy-2 in claddings loaded in the Leibstadt BWR are analysed after one, three and five cycles. Results are presented, and give an account of the changes which occurred in the materials under irradiation. (authors)

2000-07-01

3

Study of nuclear materials by neutron scattering.  

Science.gov (United States)

Following studies on fiber and sheet texture of hexagonal crystal system in 1988, work has been extended to tube texture. Using the zircaloy-4 fuel cladding of Wolsung-type reactor as specimen, six pole figures for different crystallographic planes were m...

1990-01-01

4

Stress corrosion cracking and pitting corrosion relation for zircaloy-4 in chloride-containing hydro-alcoholic media  

International Nuclear Information System (INIS)

A study of stress corrosion cracking susceptibility of Zircaloy-4 in chloride-containing aqueous methanolic media is presented. The influence of water content is investigated in the 5-100 vol. % water range. The dependence of stress corrosion cracking on potential is evidenced. A close correlation is established with pitting susceptibility determined by a statistical analysis of induction times. A correlation with the repassivation potential is observed in the water-rich solutions. In the low water content solutions, two repassivation curves are determined according to the experimental technique. Pit morphology and fractography show a transition from aqueous to organic media. (author).

5

Residual stress measurements on a stress relieved Zircaloy-4 weld by neutron diffraction  

Energy Technology Data Exchange (ETDEWEB)

The macroscopic stress distribution across an annealed Zircaloy-4 gas tungsten arc weld was measured by neutron time-of-flight diffraction at the SMARTS diffractometer at Los Alamos National Laboratory. The stresses after annealing are about 40% lower than those in the same weld prior to heat treatment. The intergranular strains in the reference coupons, which give the macroscopic stress free lattice spacings, are consistent with the difference in cooling the strongly textured plate and the weakly textured weld.

2006-12-15

6

Dependence of laser assisted cleaning of clad surfaces on the laser fluence  

International Nuclear Information System (INIS)

The decontamination factor is studied as a function of laser fluence for three kinds of clad surfaces viz., plain zircaloy, autoclaved zircaloy and SS with cesium as the test contamination. It has been found that the decontamination factor exhibits a maximal behaviour with the laser fluence and its maximum value occurs at different laser fluences in the three cases. The maximal behaviour is attributed to reduced coupling of energy from the laser beam to the substrate due to the initiation of surface-assisted optical breakdown. The results obtained in the experiment carried out in helium environment qualitatively support this explanation (author)

2005-11-01

7

Effects of irradiation on the microstructural evolution and corrosion resistance of zirconium alloys  

International Nuclear Information System (INIS)

Zircaloy-2 and Zircaloy-4 tubing materials were irradiated with 1 MeV proton at 350 degrees C to doses of 0.01, 0.1, and 1 dpa respectively. Both microstructure examination and nodular corrosion test (500 degrees C, 1500 psi steam) were performed in order to understand the relationship between the microstructural evolution and the corrosion resistance of these alloys under irradiation. Neutron-irradiated Zircaloy-2 specimens which were obtained from a failed BWR fuel rod cladding were also studied. Specimens of three different neutron fluences were investigated; namely, 2.6x10"2"4, 3.2x10"2"5, 3.8x10"2"5, (E_n#>=#1MeV). The results indicated that the higher the irradiation dose the better the nodular corrosion resistance of both Zircaloy-2 and Zircaloy-4. It is concluded that irradiation-induced precipitate dissolution and irradiation-enhanced diffusion may increase the solute ...

1991-08-25

8

The characteristics of surface oxidation and corrosion resistance of nitrogen implanted zircaloy-4  

International Nuclear Information System (INIS)

This work is concerned with the development and application of ion implantation techniques for improving the corrosion resistance of zircaloy-4. The corrosion resistance in nitrogen implanted zircaloy-4 under a 120 keV nitrogen ion beam at an ion dose of 3 x 10"1"7 cm"-"2 depends on the implantation temperature. The characteristics of surface oxidation and corrosion resistance were analyzed with the change of implantation temperature. It is shown that as implantation temperature rises from 100 to 724 C, the colour of specimen surface changes from its original colour to light yellow at 100 C, golden at 175 C, pink at 300 C, blue at 440 C and dark blue at 550 C. As the implantation temperature goes above 640 C, the colour of surface changes to light black, and the surface becomes a little rough. The corrosion resistance of zircaloy-4 implanted with nitrogen is sensitive to the implantation temperature. The pitting potential ...

9

State-of-the-art technology for production of seamless tubes in zirconium and titanium alloys  

International Nuclear Information System (INIS)

Zircaloy fabrication plant manufactures all the necessary Zr-2 components like fuel canning tubes, calandria tubes and other rod and sheet products. This plant is having a capacity of producing about 4 lakh nos. of PHWR fuel tubes per annum. These tubes are seamless, thin walled with close dimensional tolerances and stringent mechanical properties. The plant has established all the facilities required to produce these tubes with required quality.

10

PWR FISSION PRODUCT ACTIVITY LEVELS  

Science.gov (United States)

Recent radiochemical investigations of the PWR reactor coolant have corfirmed earlier observations that the level of activities of 33 m Cs/sup 138/, 2.8 hr Kr , and 8.1 day 1/sup 131/ are more than ten times higher than those predicted for the estimated U contamination of the Zircaloy cladding. The present fission product activity levels have not, as yet, presented any problems in the PWR. (W.L.H.)

1958-05-01

11

Anodic protection provided by precipitates in aqueous corrosion of Zircaloy  

Energy Technology Data Exchange (ETDEWEB)

Alloying elements such as Fe and Cr are generally considered to be effective even in small quantities for corrosion resistance of Zircaloy-4. The maximum total solubility of Fe + Cr in a Zr-Sn matrix has been reported to be very low. Therefore, most of these elements are observed in the form of ternary Zr-Fe-Cr-type precipitates. To clarify the effects of precipitates on corrosion property, Zr-1.3 Sn-(Fe,Cr) alloys containing Fe + Cr from 45 up to 180 ppm (the Fe to Cr ratio is about 2) were melted from pure zirconium (X-bar Zr and EB-Zr) and pure alloying elements. They were subjected to corrosion testing in 633 K water and microstructural analysis. It was found that precipitate-free materials showed much larger weight gains than precipitate-containing materials even at the same alloy compositions. Subsequently, a corrosion test on the precipitate-free material galvanically coupled with a noble intermetallic compound of Zr(Fe{sub 0.66}Cr{sub 0.33}){sub 2} was ...

1996-12-31

12

Anodic protection provided by precipitates in aqueous corrosion of Zircaloy  

International Nuclear Information System (INIS)

Alloying elements such as Fe and Cr are generally considered to be effective even in small quantities for corrosion resistance of Zircaloy-4. The maximum total solubility of Fe + Cr in a Zr-Sn matrix has been reported to be very low. Therefore, most of these elements are observed in the form of ternary Zr-Fe-Cr-type precipitates. To clarify the effects of precipitates on corrosion property, Zr-1.3 Sn-(Fe,Cr) alloys containing Fe + Cr from 45 up to 180 ppm (the Fe to Cr ratio is about 2) were melted from pure zirconium (X-bar Zr and EB-Zr) and pure alloying elements. They were subjected to corrosion testing in 633 K water and microstructural analysis. It was found that precipitate-free materials showed much larger weight gains than precipitate-containing materials even at the same alloy compositions. Subsequently, a corrosion test on the precipitate-free material galvanically coupled with a noble intermetallic compound of Zr(Fe_0_._6_6Cr_0_._3_3)_2 was performed. It ...

1995-09-11

13

Reaction behaviour of Zircaloy-4 in air; Reaktionsverhalten von Zircaloy-4 in Luft  

Energy Technology Data Exchange (ETDEWEB)

The experimental effect investigation programme on Zircaloy-4/air oxidation was pursued and expanded to isothermal specimen exposure and the comparison of the oxidation between the atmospheres Ar/O{sub 2} and air. In close connection with the EC project OPSA, which is meanwhile terminated, the investigation concerned specimen exposure in a thermobalance to flowing atmospheres, namely dry Ar/O{sub 2} of composition 80/20 or synthetic air, respectively. As test parameters the linear heat-up rate was varied in the range 5 to 40 K/min and the ramp or holding temperature between 800 and 1500 C. Mass increase and reaction rate were continuously recorded or evaluated in temperature/time dependence. The oxide scale growth was found to be accompanied by colour changes, crack formation and spalling of layers, as well as by dimensional substrate growth, which are the reasons for the observed kinetic results. The microstructural investigation confirms nitrogen to be ...

2000-08-01

14

The effect of annealing parameter on corrosion resistance of Zircaloy-2  

International Nuclear Information System (INIS)

The effects of equal #SIGMA#Ai for different combinations of the annealing temperature and annealing time on corrosion resistance and evolution of precipitates of Zircaloy-2 were investigated. Nodular corrosion resistance in the out-of-pile corrosion test was degraded with increasing #SIGMA#Ai only when it was increased by extending the annealing time at 894 K but did not depend on #SIGMA#Ai which was increased by raising the annealing temperature for a constant annealing time of 2.5 h. Extensive observation and micro-analysis of precipitates by analytical electron microscope (AEM) suggested the cause of degradation of nodular corrosion resistance to be the remarkable increase in volume fraction of Si-containing precipitates such as Zr_3Si and Zr_2Si, which were observed more frequently in large #SIGMA#Ai only when it was increased by extending the annealing time at 894 K. On the other hand, uniform corrosion resistance was improved with increasing #SIGMA#Ai ...

15

The activity profile and cross section of isotopes from #alpha#-induced nuclear reaction on Zr for radioanalytical applications  

International Nuclear Information System (INIS)

The cross section and activity profile of different radioisotopes produced by #alpha#-induced nuclear reaction on natural zirconium, have been obtained by stacked foil activation using 40 MeV #alpha#-particles from Variable Energy Cyclotron (VEC) machine at Calcutta. The activity profile would be used to study the surface loss of zircaloy materials of engineering components by thin layer activation (TLA) technique. Generally, isotopes with suitable #gamma#-rays and long half-lives are the most useful in TLA technique, e.g., "9"2Nb, "9"5"gNb and "9"5Zr. (author). 2 refs., 1 tab.

1995-02-01

16

Study of Zircaloy-2 corrosion in high temperature water using ion beam methods  

Energy Technology Data Exchange (ETDEWEB)

Experiments have been carried out in water at 355 C to study transport of oxygen and hydrogen (as deuterium) in growing corrosion films. Composition of the films was also examined in 2.9 Mev and 3.9 Mev /alpha/-particle backscattering experiments. Corrosion occurs predominantly by oxygen diffusion through the film via grain boundary or similar short circuit diffusion paths, to form fresh oxide at the oxide metal interface. Increasing grain size within thick pre-breakaway films contributes to a decrease in diffusivity. The rate transition results from the generation of new diffusion pathways in previously protective oxide. Unexpectedly high concentrations of deuterium were observed. 26 refs.

1981-10-01

17

Fuel cost analysis of CANDU-PHWR Wolsung Nuclear Power Plant unit 1  

International Nuclear Information System (INIS)

Being based on the Segal method, calculation was carried out for the natural uranium nuclear fuel cost with Zircaloy-4 cladding having design parameters of Wolsung Nuclear Power Plant, CANDU-PHWR (Unit 1), currently under construction in Korea aiming at its completion in 1982. An attempt was also made for the sensitivity analysis of each fuel component; i.e., depreciation of fuel manufacturing plant caused by its life time, its load factor, production scale expansion of plant facilities, variations of construction and operating costs of fuel manufacturing plant, fluctuation of interest rates, extent of uranium ore price increases and effect of learning factor. (author).

1977-01-01

18

Evaluation method for corrosion resistance of zirconium alloy  

International Nuclear Information System (INIS)

The present invention concerns a method of evaluating corrosion resistance of a zirconium alloy easily and in a short period of time. An anode polarization curve of the zirconium alloy is measured to obtain an anode polarization curve expressed by logarithm. The curve is converted to a potential-current density curve expressed by absolute values. The peak area in the curve of the converted potential-current density is indicated by numerical values. Further, the corrosion resistance of the zirconium alloy is evaluated based on the peak area converted into the numerical values as a reference. This method is based on the finding that the peak area has a close relation with nodular corrosion resistance, and the corrosion resistance can be judged with respect to a specific zircaloy-2. (T.M.).

1993-03-26

19

A state-of-the art report on the investigation of the various corrosion models for zirconium-based alloy  

Energy Technology Data Exchange (ETDEWEB)

The desire to increase uranium utilization and to minimize spent fuel storage requirements provides an incentive to extend the average fuel rod discharge burnup to about 70,000MWd/MTU. For these higher burnups data are needed to determine if waterside corrosion of the cladding may be a life-limiting feature of fuel rod design. It is apparent that many factors can influence waterside corrosion, and these need to be better understood in order to minimize corrosion at these higher target burnups. The objective of this report is to review published data relevant to the corrosion of Zircaloy under PWR operating conditions. (author). 100 refs., 4 tabs., 21 figs.

1999-02-01

20

Theoretical simulation of SDS - 2 actuation in 540 MWe PHWR  

International Nuclear Information System (INIS)

The 540 MWe PHWR has two fully independent shutdown systems. The first shutdown system (SDS-1) comprises of 28 spring assisted, vertical gravity drop shut-off rods, each consisting of a cadmium absorber sandwiched between stainless steel tubes. The second shutdown system (SDS-2) constitutes six poison tanks connected to respective zircaloy injection tubes. This system is capable of high speed injection of gadolinium nitrate solution (in D2O) into the moderator through these tubes. Theoretical estimation was carried out at different injection pressures and different concentration of gadolinium nitrate solution to arrive at the limiting value of these parameters from reactivity consideration point of view. The plant measurements of SDS-2 actuations at 60 and 80 Kg/cm2 pressure of helium was used to validate and upgrade the estimation model. The paper gives the details of the validation details of SDS-2 actuation. (author)

2006-11-13

 
 
 
 
21

Study of iodine migration in zirconia using stable and radioactive ion implantation  

Energy Technology Data Exchange (ETDEWEB)

The large uranium fission cross section leading to iodine and the behaviour of this element in the cladding tube during energy production and afterwards during waste storage is a crucial problem, especially for {sup 129}I which is a very long half-life isotope (T=1.59 x 10{sup 7} yr). Since a combined external and internal oxidation of the zircaloy cladding tube occurs during the reactor processing, iodine diffusion parameters in zirconia are needed. In order to obtain these data, stable iodine atoms were first introduced by ion implantation into zirconia with an energy of 200 keV and a dose equal to 8 x 10{sup 15} at cm{sup -2}. Diffusion profiles were measured using 3 MeV alpha-particle Rutherford backscattering spectrometry at each step of the annealing procedure between 700 C and 900 C. In such experiments a reduced iodine concentration was observed, which correlated to a diffusion-like process. Similar analysis has been performed using radioactive {sup 131}I ...

1998-03-01

22

Manufacturing method of zirconium alloy structural material for reactor core having excellent corrosion resistance, especially, uniform corrosion resistance and hydrogen absorption resistance  

International Nuclear Information System (INIS)

The corrosion resistance of zircaloy is affected by conditions of heat treatment in the manufacturing steps to be formed into a final product as a structural material. In the manufacturing method of the present invention, a Zr alloy controlled to contain Sn: 0.8 to 1.2wt%, Fe: 0.17 to 0.28wt%, Cr: 0.05 to 0.15wt%, Ni: 0.04 to 0.10wt%, Nb: 0.01 to 0.09wt%, oxygen: 1,000 to 1,500ppm and Si, an Si impurity at a concentration of 120ppm or less and balance of Zr is melted into a cast piece, to which #beta# hardening is applied. Then, rolling and annealing treatment are applied so that the total heat input amount to the material: #SIGMA#Ai ranges from 1 x 10"-"1"9 to 1 x 10"-"1"7. With such procedures, a Zr alloy structural material for a reactor core having excellent homogeneous corrosion resistance and hydrogen absorption resistance for a long period of time while having a sufficient strength can be obtained even in a case where Sn content is relatively low as from 0.8 ...

1997-01-17

23

Different aspects of safety in Nuclear Fuel Plant at Pitesti, Romania  

International Nuclear Information System (INIS)

Nuclear Fuel Plant (FCN) is a facility that produces fuel bundles of CANDU-6 type for the CANDU nuclear power plant. Only natural and depleted uranium in bulk and itemized form are present as nuclear materials in this facility. Uranium and wastes from the plant are handled, processed, treated and stored throughout the entire facility. The nuclear materials with natural and depleted uranium are entirely under nuclear safeguards. The amount of uranium present in the plant in different forms and activities together with zircaloy, beryllium and other hazardous substances, wastes, explosive materials at high temperatures, etc. lead to special measures undertaken by Nuclear Safety Department (DNS) to ensure nuclear safety. Different aspects of safety are continuously monitored in the plant: operational safety, industrial safety, radiological safety, labour safety, informational safety. The emergency preparedness and response, physical protection and the security of the ...

2009-10-12

24

Analytical study of thermal response similarity between simulated fuel rods and nuclear fuel rods during reflood phase of PWR-LOCA  

International Nuclear Information System (INIS)

The applicability of the thermal response of an electrically heated simulated rod mostly used in loss-of-coolant-accident (LOCA) experiments to that of a nuclear fuel rod is a concern for the safety evaluation of a reactor. The present analysis describes the characteristics of the thermal response for both electrically heated and nuclear fuel rods during typical reflood conditions for a PWR-LOCA. A model describing the radial temperature field in the rod is developed based on the scheme in HETRAP code by Malang and incorporated into a reflood analysis code, REFLA for that purpose. The calculations applied to the existing reflood tests gave good agreement with experiments, showing the validity of the present model. The analysis has shown that the nuclear fuel rod tends to give a lower clad temperature and a sooner quench time than the electrically heated rod in a typical reflood condition, due to the smaller gap heat transfer and smaller heat capacity of the cladding. The thermal ...

25

Computer modelling of eddy current probes for ISI of pressure tube/calandria tube assemblies in PHWRs  

International Nuclear Information System (INIS)

Non-destructive Evaluation (NDE) plays a major role in ensuring the safe and reliable operation of PHWRs which are the mainstay of India's nuclear power programme. An important in-service inspection (ISI) requirement in these reactors is carried out through Eddy Current Testing (ECT) of the pressure tube (PT)/calandria tube (CT) assemblies. The material of construction of these assemblies is zircaloy-2. The two main objectives of this ISI are the detection of garter spring between CT and PT and the profiling of gap between CT and PT. The paper discusses the work carried out at the authors' laboratory on the development of ECT probes for ISI of PT/CT assemblies. Emphasis has been given on the work done on the design and optimisation of the probes using computer modeling. A 2-D finite element code has been developed for this purpose. The code is developed around a diffusion equation which can be derived from Maxwell's equations governing the electromagnetic ...

1991-12-01

26

Co-product extraction studies on N-reactor PT-57 target materials  

International Nuclear Information System (INIS)

Single pellets (of approximately 70 g each) of irradiated lithium aluminate target from N-Reactor test PT-57 were used in a series of experiments to determine the extent to which the product tritium can be recovered by (a) vacuum outgassing of the target (thermal extraction-TX) and (b) in-vacuo chemical dissolution of the target in molten sodium tetraborate (flux extraction-FX). Five TX runs and seven FX runs were made. Thirty-five percent of the tritium was recovered in a form non-condensable at -196"0C. The remainder was recovered in a condensable form (as T_2O, HTO, etc.). Post-extraction analysis of the melt from the seven flux extractions showed that a maximum of 2 percent of the original amount of tritium remained and that target dissolution was essentially complete in 12 hours. Flux extraction of two pellets which had been subjected to thermal extraction showed less than 0.4 percent of the original amount of tritium remaining. Within experimental accuracy (+-2 percent), the ...

27

Characterization of the parameters at the origin of the chemical species hideout process at the fuel rod surface in boiling conditions  

International Nuclear Information System (INIS)

Current trends in nuclear power generation (and particularly in pressurized water reactors) are toward plant life extension and extended fuel burnup. A higher heat generation rate can induce local boiling regimes at the fuel rod surface in the hottest channels of the core, which can strongly modify the chemical environment of the cladding and influence the oxidation rate of zirconium alloys. Tests performed in out-of-pile loops under severe chemical and thermal-hydraulic conditions (nucleate boiling, higher lithium contents compared to PWRs) reveal two important phenomena: an increase of the oxidation rate of Zircaloy-4 cladding materials in 'high' lithiated environments; an enrichment of the chemical additives in the primary water (boron, lithium) at the surface of the cladding under nucleate boiling conditions. The latter phenomenon, also called 'hideout effect', is mainly controlled by some thermal hydraulic parameters such as bubble diameters and nucleation ...

1999-12-01

28

Challenges in commissioning and operation of 'first-of -its- kind' liquid zone control system in TAPP-3 and 4  

International Nuclear Information System (INIS)

Liquid Zone Control (LZC) System is a 'first-of-its-kind' reactivity control device, designed and implemented at TAPP-3 and 4. The system provides zonal and bulk power control. The system consists of fourteen Zone Control Compartments (ZCCs) containing demineralised light water as neutron absorber. Reactivity control is achieved by varying the level of water in the compartments bi-directionally. Six in-core zircaloy assemblies, housing the fourteen ZCCs and an elaborate process system constitute the LZC system. Measurement of water levels in the ZCCs is done using helium bubbler method. Reliability of ZCC water level measurement is of paramount importance. Commissioning and operating the new system trouble free was a challenge, considering the complex nature of the system. While commissioning the system, level measurement of one of the ZCCs (ZCC - 1) was found erratic and inconsistent. Methodologies were developed to identify the problem and investigations revealed ...

2006-11-13