Science.gov (United States)

... Originator-supplied keywords include: Turbulators, Heat transfer augmentation, Enhancement, Fire tube boilers. (Author). ...

Energy Technology Data Exchange (ETDEWEB)

First French manufacturer of steel boilers, Geminox proposes the THRi series, composed of condensation gas boilers whose four mural for the propane model. (O.M.)

KoreaScience (Korea)

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This article describes innovations in new-boiler startups, based on experiences at United Development Group`s 50-MW Niagra cogeneration facility, Niagra Falls, NY. The plant comprises: a circulating coal fluidized bed boiler supplying steam to a nearby factory and electricity to the grid. Before operation the system was flushed with demineralized water, and the boiler degreased, the steam blow relied on a new procedure involving a continuous flow of steam. Startup was then initiated, following manufacturers heatup rate and soak times closely. After startup boiler tube sections were checked, and cleaned if necessary. 1 fig.

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Energy savings in the synthetic fiber industry could be realized by using autoclave reactor condensate and boiler flue gas heat recovery. The non-cellulose (polyester) production process analysis shows that condensate returning from the reactor to the steam boiler raises inlet temperature, giving a reduced fuel requirement of about 8%. Also, boiler flue gas with a sufficiently high outlet temperature for boiler feed water and combustion air preheating results in further fuel savings. The process with an economizer saves up to 8.44%, and with a combustion air preheater, 6.25%. (Author)

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Georgia Power`s primary boiler cleaning solvent in the past has been hydrochloric acid. Citric acid has recently been used on two boilers in an effort to move to a safer and more environmentally acceptable cleaning solvent. As with any change, there is a learning curve and the (new) cleaning process has to be proven with regard to process consistency and cleaning effectiveness. This paper describes our experiences with citric acid along with comparisons of past hydrochloric acid cleanings.

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The kraft recovery boiler is of critical importance for the paper and pulp industry. From only energy point of view, kraft recovery boilers supply more than 50% of total thermal energy consumed in the paper and pulp industry. A kraft recovery boiler has two main functions: firstly to recover the inorganic cooking chemicals in the black liquor for reuse in the pulping process, and secondly to make use of the chemical energy in the organic portion of the black liquor to generate super-heated steam for the plant. The twin objectives of recovering chemicals and energy makes the recovery boiler design and operation more complex than virtually any other boiler application. Thus there is a demand for development of an analytical tool that can be used to predict the performance of a kraft recovery boiler. This paper presents the results achieved from a project jointly ...

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In the atmospheric pressure coal combustion area, the Internally Circulating Fluidized Bed Boiler (ICFB) had already been proven to possess superior performance features in terms of the ease with which load conditions can be controlled and because of its low pollution level. Based on the particular merits of the ICFB furnace and the application of this technology to pressurized fluidized bed boiler technology, it was possible to achieve a pressurized fluidized bed boiler with superior ease of operation, reliability and low-pollution characteristics. From fiscal 1992, the authors have conducted extensive research work, including cold model tests and computer simulations to investigate the possibility of applying ICFB technology to the pressurized fluidized bed boiler technology in an attempt to develop the Pressurized Internally Circulating Fluidized Bed Boiler (PICFB). Based on the ...

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Combustion performance trials were conducted on a commercial sample of Coal Valley coal from the Coalspur coalfield in the foothills region of Alberta. The project included an analytical investigation of the coal and coal ash properties as well as combustion studies in the CCRL pilot-scale, pulverized coal-fired boiler, under conditions representative of those in large steam boilers. This report gives the objectives of the project, the analyses of the coals, and describes the facilities and operational procedures. An evaluation of the experimental results and the conclusions are presented.

Science.gov (United States)

nances, an iron ore sintering plant, and several fuel oil boilers.***. The use of undemonstrated technology presents problems for evaluatingi ...

Science.gov (United States)

With the increased costs of maintaining boilers and chillers entrepreneurs around the country have offered magnetic and similar devices to facilities as viable alternatives to their maintenance program. This report gives a brief history of some of the pre...

Energy Technology Data Exchange (ETDEWEB)

A brief survey of present air pollution abatement requirements relevant to domestic heating systems is followed by a comparative evaluation of the latest results worked out on the part of boiler and burner manufacturers, and the legal requirements and existing regulations. Details are given on the limiting values required by law, the regulations valid for domestic heating systems, and the values fixed according to scientific knowledge and research results (development of NO{sub x} and CO, flame temperature dependence, table comparing CO and NO{sub x} limiting values for different types of burners and boilers). Access is given to primary air pollution abatement measures (cooling of flames, absorber rods, influence of mixing pressure), modern burner and boiler systems, and secondary measures suited for smaller boilers. (HWJ).

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The finest particle size fractions ({le} 25 {mu}m) in four fly ash samples from fluidised bed combustion of three biomass based fuels and a municipal solid waste fuel were size separated using a centrifugal SPLITT fractionation cell. The ashes were separated into different size fractions and the cadmium concentration, partition and speciation in each separated fraction were then investigated in relation to their possible leaching. The fractionation was evaluated by environmental scanning electron microscopy, which also provided indications of the associations between Cd and other main elements on the particles through the use of X-ray fluorescence mapping. The total concentration of Cd in each fraction was determined by AAS analysis which showed different dependence on the ash particle size in the case of biomass or waste fuels. In addition, the speciation of Cd in each fraction, investigated by ...

Science.gov (United States)

An extended series of measurements at a conventional coal-fired boiler equipped with a wet-limestone flue gas desulfurization unit has shown that sulfate and sulfur dioxide removal efficiencies are dissimilar. The average SO2 scrubbing efficiency was 76% and was observed to decrease over a five-day operating cycle. Total sulfate scrubbing efficiency, averaging about 29%, was invariant throughout the operating cycle. (1 diagram, 3 tables)

International Nuclear Information System (INIS)

Studies at Commissariat a l'Energie Atomique (CEA) have been under way for three years in an attempt to find methods for preventing and stopping denting. Tests have been performed in 28 model boilers (Ajax with U tubes and Clarinette with straight tubes). In these boilers, with continous injection and blowdown, and heat flux is about 40 W X cm"-"2 (126900 Btu/ft"2 X h). The kinetics of denting has been studied with different levels of faulting. Some high-temperature electrochemical measurements established the mechanism of denting in the boiler tests. Denting kinetics can be rationalized in terms of three main parameters: faulting level, heat flux, and relative mechanical strength of the tube compared to the support plate.

Energy Technology Data Exchange (ETDEWEB)

Recently the increase of steam temperature and pressure of power plant is required to enhance the thermal efficiency and reduce the CO{sub 2} emission. For the application to advanced USC (Ultra Super Critical) boiler with steam temperature around 700 C, the application of Ni-based alloy such as Alloy617 will be necessary. A new Ni-based alloy USC141 (20Cr-10Mo-2Ti-Al-bal.Ni) with excellent creep rupture strength and low thermal expansion has been developed by Hitachi Ltd. and Hitachi Metals Ltd. as the candidate material for 700 C USC turbine components. In present work, to investigate the possibility for boiler tube application of USC141, its weldability and high temperature strength properties were experimentally examined. The tested material as solution-treated condition shows higher creep rupture strength than that of Alloy617. GTAW (Gas Tungsten Arc Welding) trials of tubular specimen using NIMONIC263 filler wire were conducted ...

Wastenet

3 Effectiveness of reduced VAT rates 1.4 Indirect effects 1.5 Administrative and compliance costs ...3 United Kingdom 31 ... 3.Case study: Central heating boilers

Energy Technology Data Exchange (ETDEWEB)

In view of the situation that aging of boiler components proceeds and some `Type IV` cracking incidents are reported recently, the development of an accurate remaining life evaluation method for boiler weldment parts is an important subject for the utilities. In this study, simulated materials with coarse and fine grain microstructures in a weldment heat affected zone were produced, and their high temperature strength properties were evaluated. The strength property of the weld joint was also discussed based on the experimental and analytical results. It was found that the creep rupture strength of the fine grain material was as low as 1/2 of the base metal and as 1/5 of the coarse grain material, and the weld joint ruptured at the fine grain region in a shorter period than the base metal as the applied stress level decreased. Many grainboundary creep cavities were also observed in the fine grain region. A creep deformation analysis by FEM ...

Science.gov (United States)

Legal aspects of using natural gas as boiler fuel for electric utilities are reviewed through one utility's challenges to the Power Plant and Industrial Fuel Use implementation. ASARCO vs. FPC, 1973, and City of Willcox vs. FPC are discussed. (PSB)

Energy Technology Data Exchange (ETDEWEB)

Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn oil or gas. In recognition of this future possibility, Pittsburgh Energy Technical Center (PETC) has supported a program led by ABB Power Plant Laboratories in cooperation with the Energy and Fuels Research Center of Penn State University to develop the High Efficiency Advanced Coal Combustor (HEACC). The objective of the program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of the overall objective the following specific areas were targeted: a coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; maintaining boiler thermal performance in accordance with specifications when ...

Energy Technology Data Exchange (ETDEWEB)

Three model boilers, manufactured to simulate full-size tube sheet crevices, were tested with various secondary side environments. The first was faulted with organics representative of the decomposition of humic acid. The second was faulted with sodium carbonate and sodium hydroxide, while the third was faulted with sodium sulfate and sodium hydroxide. Each model contained seven tubes, which included Alloy 600 in the mill-annealed (MA) and thermally-treated (TT) conditions and Alloy 690 in the thermally-treated condition. Two models contained Alloy 800 tubes in the mill-annealed condition and one had Alloy 800 in the mill-annealed/cold-worked/glass-bead-peened condition. Two different sizes of tubesheet crevices were used in all model boilers. In the organics-faulted boiler, tubes of Alloy 600MA, Alloy 690TT and Alloy 800MA experienced no significant intergranular attack (IGA); however, the Alloy 600TT had intergranular ...

Energy Technology Data Exchange (ETDEWEB)

The primary objective of the project is to investigate the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NOx emissions and boiler performance on Unit 2 at Gulf Power Company`s Plant Lansing Smith located near Lynn Haven, Florida. The project will characterize emissions and performance of a tangentially-fired boiler operating in the following configurations: Baseline ``as-found`` configuration: Phase 1; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 2 and simulated low NO{sub x} bulk furnace staging (LNBFS): Phase 2; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 3, Phase 3a and simulated LNCFS Level 1, Phase 3b.

Science.gov (United States)

A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the sorbent made from ...

Energy Technology Data Exchange (ETDEWEB)

Many power plants use treated surface water as boiler feedwater and have difficulties in keeping within the limits for organic substances in feedwater (TOC < 200 ppb) or acid conductivity in steam condensate (< 0.2 {mu}S/cm). The characteristics of surface water and the role of organic substances in boiler feedwater are explained and discussed. [German] Viele Kraftwerke bereiten fuer die Erzeugung von Kesselspeisewasser Oberflaechenwasser auf und haben Probleme, die Richtlinien fuer organische Stoffe im Speisewasser (TOC < 200 ppb) oder Saeure-Leitfaehigkeit in Dampfkondensaten (< 0,2 {mu}S/cm) einzuhalten. Die besonderen Eigenschaften von Oberflaechenwaessern und die Bedeutung organischer Stoffe in Kesselspeisewasser werden erlaeutert und diskutiert. (orig.)

Energy Technology Data Exchange (ETDEWEB)

Visits were made to selected manufacturing units with 25 or more employees. Information was gathered on energy consumption and advice was given on the opportunities available for improving the efficiency of energy use. Potential energy savings are estimated and recommendations are made on the action that should be taken to improve the efficiency of energy use. In the footwear industry space heating controls, improvements in boiler plant and steam services along with building insulation provide most of the savings potential. In the leather industries major energy saving opportunities can be found in low-temperature drying, and heat recovery, where the use of heat pumps could contribute substantial savings in drying and process water heating. Boiler controls and good housekeeping are areas where firms can make worthwhile savings at very little capital cost. (MCW)

Science.gov (United States)

The report gives results of a survey of the flue gas desulfurization (FGD) systems at Kansas Power and Light Co.'s Lawrence Power Station. The systems utilize boiler injection of pulverized limestone, followed by tail-end wet scrubbing: unit 4, with a net...

Energy Technology Data Exchange (ETDEWEB)

As in the years before, the situation of steam boiler engineering was characterized by the following influencing parameters: Slow increase in electric power consumption; enhanced controversy over the CO{sub 2} emissions of fossil-fuel combustion; controversy over nuclear power; too much enthusiasm about the applications of additive and renewable energy. In all, six turbines with capacities over 100 MW were started but only one turbine of 180 MW was newly ordered. (orig./GL).

Energy Technology Data Exchange (ETDEWEB)

This CD-Rom edited by the French scientific and technical committee of the space heating, ventilation and air-conditioning industry (CoSTIC) presents a series of technical files about ventilation and space heating systems with several references to the current regulatory texts. Modifications of the original legislative texts have been integrated to the original texts for a more comfortable reading. Search is performed using diagrams and key-words. (J.S.)

Energy Technology Data Exchange (ETDEWEB)

With the frequent load changes to which a hard coal power station is subjected in the middle and peak load range, great demands are linked with the transient behaviour of the steam generator. Due to the serial connection of the crusher and boiler, the strongly delaying transient behaviour of the crusher compounds entirely with the transient behaviour of the steam generator. Therefore, a suggestion is to be made here as to the improvement of the dynamics of the crusher.

Energy Technology Data Exchange (ETDEWEB)

This paper reviews emission standards, technologies to control emissions, and the cost of these controls. It is concluded that international bodies will increasingly set minimum emissions, these standards will continue to be reduced, and in addition new substances will be controlled. The cost of this control will likely not exceed 0.5 cents per kWe-hr. 4 refs., 3 tabs.

Energy Technology Data Exchange (ETDEWEB)

Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. ...

Science.gov (United States)

In addition to an executive summary and glossary, the following sections are included: Clean Boiler Fuel Demonstration Plant; Development of Coal Feeders for Coal Gasification Operations; Development of a Continuous Dry Coal Screw Feeder; Coal Feeder Development Program; Engineering and Technical Support; and Technical Assistance Services. (EJH)

Energy Technology Data Exchange (ETDEWEB)

Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers ...

Energy Technology Data Exchange (ETDEWEB)

By retrofitting the existing steam turbine dual purpose power plant with a gas turbine plant and a secondary waste heat boiler the Technische Werke Ludwigshafen AG have considerably improved the energy generation in energetic, economic and ecological terms. The extension of the existing system to a combined cycle process has lead to this positive effect. The erection of a boiler plant during the first two construction phases has fully met the optimistic expectations. (orig.) [Deutsch] Mit der Nachruestung eines vorhandenen Dampfturbinen-HKW um eine Gasturbinenanlage mit nachgeschaltetem Abhitzekessel haben die Technischen Werke Ludwigshafen AG ihre Energieerzeugung entscheidend in energetischer, oekonomischer und oekologischer Sicht optimiert. Insbesondere die Erweiterung des vorhandenen Systems zu einem GuD-Prozess fuehrt zu dieser positiven Bilanz. Die Errichtung der Kesselanlage in den ersten beiden Bauabschnitten hat die optimistischen ...

Energy Technology Data Exchange (ETDEWEB)

The following industrial-scale power station processes are compared with natural gas/light fuel oil heating: Conventional steam generation, steam generation with gas turbine upstream, gas turbine process with low-pressure-waste heat boiler and cogeneration. Industrial gas turbines between 10 and 25 MW are compared with one another; typical boilers and industrial turbines are described. CO{sub 2} and NO{sub x} emissions are indicated. The steam turbines used are the efficient and robust turbines used in industry, wherever possible they are built as single-line plant with the gas turbine. (orig.) [Deutsch] Es werden folgende Industriekraftwerksprozesse mit Erdgas-Leichtoelfeuerung verglichen: Konventioneller Dampfprozess, Dampfprozess mit Vorschaltgasturbine, Gasturbinenprozess mit ND-Abhitzekessel und Kombianlage. Die Industriegasturbinen zwischen 10 und 25 MW werden gegenuebergestellt und typische Kessel und Industrieturbinen vorgestellt. ...

Energy Technology Data Exchange (ETDEWEB)

A three-dimensional mathematical model has been developed as a tool for furnace structure design and operation conditions optimization when the straw combustion is in oxygen-enriched or conventional air atmospheres. Mathematical methods have been used based on a combination of FLIC (A fluid Dynamic Incinerator Code) code for the in-bed incineration and commercial software FLUENT for the over-bed combustion. Oxygen-enriched atmospheres promote the destruction of most pollutants due to the high oxygen partial pressures and temperatures, which is reflected by very low residual amounts of organic combustion by-products in the bottom ash and flue gas of the straw-fired boiler unit. The predictions indicated that the maximum combustion temperature is around 1500 K, CO emission is 201 vppm and O{sub 2} concentration is about 6.9 vol% at furnace exit, and it is shown that mathematical models can serve as a reliable tool for detailed analysis of straw combustion processes ...

Energy Technology Data Exchange (ETDEWEB)

Field corrosion tests for a low chromium steel were carried out at a superheater area of a 100 MW pulverized coal-fired boiler for various times up to 500 h, when three coals having different chlorine contents were combusted. The low chromium steel had obvious metal loss due to corrosion, and comparison of the metal loss and corrosion scale structure was made among the three coals in respect to chlorine contents as well as other elements affecting its corrosion. Corrosion scales of the low chromium steel had a general two-layer structure: an inner layer containing iron, chromium, oxygen and sulfur, and an outer layer made of porous iron oxide and fly ash particles. Distinct molten phase formation, which is an indication of severe corrosion, was observed for the coal containing only the middle high chlorine, and it initiated in the outer layer of the corrosion scales. (author)

Energy Technology Data Exchange (ETDEWEB)

North Dakota Concrete Products Company uses a steam curing process that accelerates the concrete curing so that 28-day strength is obtained within 24 hours. The cost of energy required to accomplish this is significant, amounting to approximately $80,000 in 1980. The present boilers are oil fired. Recently, fuel oil prices have increased substantially. Further, supply shortages in the past have threatened plant production. The purpose of this study was to evaluate the economic feasibility of using deep formation warm water as an alternative energy source. A water-to-water heat pump system to replace the existing boiler system was investigated. TPI, Inc. economic and engineering findings for this particular potential geothermal application are disclosed. The operating cost savings of the geothermal system over the operating costs of the existing oilfired system would be insufficient to provide an acceptable rate of return on the investment at ...

International Nuclear Information System (INIS)

Results from a heavily fouled 19 tube C-E model boiler test to investigate the potential for egg crate corrosion in aggressively fouled AVT chemistry are reported. Substantial support plate and egg crate corrosion was produced in this test. Carbon steel drilled support plates exhibited extensive denting which resulted in flow hole ligament cracking. Corrosion of the carbon steel egg crate, through-wall at areas of tube contact, resulted in denting of the Alloy 600 heat transfer tubes. Corrosion performance of the 409 stainless steel egg crate was improved compared to the carbon steel egg crate although localized through-wall corrosion was noted. The results from the above test and previously reported tests were compared based on the following simplifying assumptions: maximum dent size and/or corrosion penetrations utilized, average bulk water chloride concentrations, pilling bedworth ratios, pot and model boilers data are equivalent, heat flux ...

International Nuclear Information System (INIS)

Rapid corrosion of PWR steam generator carbon steel support structures and consequential denting of steam generator tubes led to investigation of alternative support designs and materials. In recent designs of steam generators the carbon steel drilled hole tube support plate has been replaced by one of quatrefoil or trefoil shape to minimize the contact area. These plates are now made of more corrosion resistant chromium steel (approx. 12%Cr) to ensure that they are less vulnerable to attack in the event of adverse boiler water chemistry. This study was initiated to examine the corrosion behavior of a range of chromium steels in the acid chloride environments characteristic of tube/support plate crevices under adverse boiler water conditions. Objectives of the study were to: 1) determine the relative susceptibility of candidate tube support plate steels to acid chloride corrosion; 2) investigate the corrosion product morphology and its ...

Energy Technology Data Exchange (ETDEWEB)

Options for successfully using biogas depend on project scale. Almost all biogas from anaerobic digesters must first go through a gas handling system that pressurizes, meters, and filters the biogas. Additional treatment, including hydrogen sulfide-mercaptan scrubbing, gas drying, and carbon dioxide removal may be necessary for specialized uses, but these are complex and expensive processes. Thus, they can be justified only for large-scale projects that require high-quality biogas. Small-scale projects (less than 65 cfm) generally use biogas (as produced) as a boiler fuel or for fueling internal combustion engine-generators to produce electricity. If engines or boilers are selected properly, there should be no need to remove hydrogen sulfide. Small-scale combustion turbines, steam turbines, and fuel cells are not used because of their technical complexity and high capital cost. Biogas cleanup to pipeline or transportation fuel specifications is ...

International Nuclear Information System (INIS)

For better understanding and proper use of organic chemicals addition data are needed, including kinetic data on the scavenging reactions in actual cycles, data on ambient temperature stability and decomposition, sampling and analsyis information, data on effects in a case of fire, and more corrosion data. Use of these chemicals for layup of boilers and other equipment needs to be evaluated for each application. After a preliminary evaluation, such as outlined in this report, every new water treatment chemical should be evaluated in at least two month test in actual steam cycle. (orig.).

Energy Technology Data Exchange (ETDEWEB)

A self contained continuous power generation system as described at INTELEC 1979, was successfully commissioned and put into service in a major communications centre at Cardiff in Wales. The objective was to provide all telecommunications equipment and electrical building engineering services from a dual fuel enginegenerating plant, and to recover waste heat energy to heat or cool the building. The plant, which is fully automatic, comprises five 1300kW engines using natural gas or diesel oil, and associated waste heat boiler and chiller systems. This paper reviews the functioning of the plant during its first three years of operation.

Energy Technology Data Exchange (ETDEWEB)

Calcium sulfate dihydrate in large crystal form is produced by maintaining the circulation of the lime containing scrubbing solution in the desulfurization scrubbing of flue gases from a power plant boiler so that it has a residence time of 5 to 25 hours, preferably 15 hours. The crystals are moved by passing a portion of the recirculation through a thinner in which a sludge containing crystals with a mean particle size of which 90% is in excess of 100 microns is removed. This product can be dewatered and treated with sulfuric acid and steam to convert it to the alpha semihydrate and is free from sulfite.

Energy Technology Data Exchange (ETDEWEB)

The restricted temperature stability of the synthetic thermal oil which is used as heat carrier fluid in parabolic trough collectors so far limits the live steam parameters in the steam cycle to approximately 375 Celsius. In order to break through this limit, already for quite some time it is researched to replace the thermal oil by boiler feeding waters and to accomplish the evaporation in the collectors. The contribution under consideration gives an overview on the direct evaporation concept and summarizes the past operational experiences. Moreover, the challenges with the integration of this technology in a steam turbine cycle are elaborated.

Energy Technology Data Exchange (ETDEWEB)

A series of short articles discusses: use of a chemically bonded ceramic composite liner, WellerDensit, to protect the steel surface of pulverizer classifier cones; use of a fused cast basalt liners developed by Abresist Corp. in pipes for transporting coal and ash; a survey completed by the National Energy Technology Laboratory to identify causes of outages and other concerns expressed by PC and FBC boiler operators; and Temp-Age, Early Visc-Age and Modern Visc-Age systems for controlling the viscosity of heavy fuel oil to maintain proper combustion. 7 figs.

International Nuclear Information System (INIS)

Existing applications of Alloy 800 are summarized, with particular reference to its use in various types of reactor. The need for a co-ordinated research and development programme is stressed, and the variables to be explored are outlined. The papers relating to the problem of corrosion and cracking in water and steam are considered. the strength and ductility of Alloy 800 is considered. Finally, sections of the summary deal with the use of Alloy 800 for (a) sodium cooled fast reactor boiler tubes; (b) the high temperature gas cooled reactor; and (c) PWR steam generator tubes. (U.K.).

Energy Technology Data Exchange (ETDEWEB)

Three systems for the heat supply in the built environment have been compared for the costs, the energy consumption and emissions of CO{sub 2}, NO{sub x} and SO{sub 2}. The heating systems compared are based on central heating boilers, district heating systems in combination with combined steam and gas turbine cycles, and heating by means of several gas engines. From the results it appears that the boilers demand the lowest investments. The district heating systems are more expensive. Both heating systems, however, show considerable savings of energy (55 to 70%). The exploitation costs depend strongly on the fuel price scenarios used and the assumptions with regard to interest and inflation. The emissions of CO{sub 2} are also considerably lower for both combined heat and power generating systems. The use of gas engines results in higher acidifying emissions compared to the system with the central heating boilers, and lower ...

International Nuclear Information System (INIS)

Since 1984 the thermal-hydraulic code ATHLET has been also applied for the analyses of LOCA and transients in VVER plants. The specific design of these plants especially of the steam generator design requires a specific modelling of the phenomena which may occur under LOCA and transient conditions in these plants. Differences in design compared to the design of western reactors have been briefly listed. Specific phenomena occurring under small leak accidents are shortly described. The consideration of the simulation of the boiler-condenser mode illustrates the modelling requirements for a code which may be applied to the prediction of such a thermal-hydraulic behaviour. Facing the lack of experimental data, the reliability of the simulation has been discussed by means of plausibility studies based on the momentum balance for steam and water. In summary: The VVER reactors differ in design compared to reactors of western design. The VVER design, especially the design ...

Energy Technology Data Exchange (ETDEWEB)

This paper discusses the application of a Computational Fluid Dynamics (CFD) code (FLUENT) to predict temperature and velocity profiles, and particle trajectories in an industrial fired by a low NO{sub x} pulverized coal swirl burner. The predictions of the code were compared to experimental measurements of gas temperature, particle size distribution, and particle velocities. The diagnostics employed were a suction pyrometer and a Particle Counter Sizer Velocimeter Probe (PCSV-P). Good agreement was found between the temperature predictions and the measurements. In situ particle size distributions were predicted accurately using the Baum and Street model with a swelling factor of zero. The numerical modeling indicated that the Type II flow issued from the burner could be transformed into Type III flow, by eliminating swirl from the primary air stream, which provided the preferred particle trajectories and increased the combustion efficiency.

Energy Technology Data Exchange (ETDEWEB)

In order to perform the structural analysis and stress evaluation for frame structures in the nuclear power plants, ADAMS (AIJ Design Analysis and Modules System) has been developed by the addition of the following functions to the ICES-STRUDL system. 1. Load combination and stress evaluation on the basis of specifications for designing steel structure (issued by the Architecture Institute of Japan). 2. Combination of load and stress evaluation of piping support on the basis of the regulations of Ministry of International Trade and Industry. 3. Addition of other functions than that described above. ADAMS enables structural analysis and stress evaluation exactly and efficiently not only for a large scale structure such as the pipe whip protection structure installed inside of the primary containment vessel for many loading cases but also for a large number of structures such as piping support. This system can be applied not only to nuclear power plant but also other plants such as ...

International Nuclear Information System (INIS)

The nickel-rich superalloys Alloy 600 and Alloy 800 have been corroded in mildly alkaline deuterated aqueous conditions typical of secondary coolant circuits in a nuclear power station. The oxide films and substrates of these alloys have been analysed by imaging SIMS depth profiling, which makes it possible to describe elemental distribution in all three dimensions. The measurement of the distribution of the secondary ions NiO"-, FeO"- and CrO"- appears useful for detailing the behaviour of nickel, iron and chromium within oxidized phases. The measurement of D"- distribution outlines the extent of oxide hydration. For Alloy 800, evidence of sodium migration into the grain boundaries of the alloy substrate is found. For Alloy 600, no grain boundary sodium ingress can be identified under comparable corrosion conditions. (author).

Energy Technology Data Exchange (ETDEWEB)

The market potential for the fan atomized burner (FAB) in water and space heating applications was examined. The major findings of the study are as follows. (1). The FAB`s low-input capability allows development of oil-fired room heaters and wall furnaces, a new market area for oil heat. (2). Among conventional oil-fired products, furnaces will benefit most from the burner`s low input capability due to (1) their quick delivery of heat and (2) their more prevalent use in warmer climates and smaller homes. (3). The greatest potential for increased product sales or oil sales exists in the use of the burner with new products (i.e., room heaters). Sales of boilers and direct-fired water heaters are not likely to increase with the use of the burner. (4). Acceptance of the burner will be dependent on proof of reliability. Proof of better reliability than conventional burners would accelerate acceptance.

Energy Technology Data Exchange (ETDEWEB)

Coal may be used to generate electrical energy by any of several processes, most of which involve combustion or gasification. Combustion in a coal-fired boiler and power generation using a steam-cycle is the conventional conversion method; however total energy conversion efficiencies for this type of process are only slightly over 30%. Integration of a gas-cycle in the process (combined cycle) may increase the total conversion efficiency to 40%. Conversion processes based on gasification offer efficiencies above 50%. H{sub 2}S is the predominant gaseous contaminant in raw coal gas. This process is concerned with the removal of H{sub 2} from coal gas through an electrochemical membrane technology.

Energy Technology Data Exchange (ETDEWEB)

Due to the ever-increasing demand for electric power in India, the production of steam (non-coking) coal will continuously increase. Since most Indian coals contain high ash-forming minerals which result in the increased costs of transportation, boiler maintenance and refuse handling, the use of pre-combustion washing becomes a viable concept. However, many professionals in the Indian mining industry have debated on which of the many benefication techniques is the most appropriate for the pre-combustion cleaning. Through the comprehensive study presented herein, it is found that heavy media separation is more suitable than the jig process for most of the Indian coals. A discussion and flowsheet for the state-of-the-art plant design called the High Capacity Processor (HCP) using advanced coal cleaning techniques are presented.

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This paper focuses on the application and features of a unified multi-machine train condition monitoring and diagnostic system as applied to a 340 MW repowered combined cycle power plant. Modifications during repowering of the plant required the addition of gas turbines, and design changes to the boiler and steam turbine. Operational procedure during startup also had to be developed. In order to improve the economics of operation, enhancement of both plant operational efficiency and availability were required. Thus it was decided to implement an on-line plant-wide multi-machine Condition Monitoring System. In this paper, the details of the condition monitoring system and some of the design details of the power plant are presented. Requirements of a condition monitoring system applicable to a combined cycle plant are also covered. Salient system design features are explained. The system has been implemented in a combined cycle plant at Bergum, The Netherlands.

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Banning CFCs in foamed insulations has led to an intensive search for alternatives which do not incur the penalty of increased thickness. The most promising of these are silica aerogels, which have proven to be the leading material, when it comes to thermal insulation and environmental protection. Refrigerators insulated with aerogels have been tested and compared to conventionally insulated ones. Results showed a substantial contribution to the energy performance. Boiler manufacturers using aerogel have been able to reduce energy consumption of water heaters by 20%. Float glass elements evacuated and filled with aerogel as well as aerogel insulated polyester lightwalls and bubble skylights yield excellent U-values and significantly reduced energy losses in buildings. (author)

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This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low ...

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Once again Brazil faces the possibility of an electricity shortage in the near future. The low level of rain and the consequent reduction of hydroelectric reservoirs (hydroelectric energy represents almost 80% the total Brazilian electricity generation) led to the dispatch of thermal plants based on natural gas and/or fuel oil. However, the recent crisis regarding the Bolivian natural gas supply to Brazil increased the risk of a shortage of this energy source. Hence, the uncertainty of the electricity supply scenario is pushing the electricity prices up in the near future. A possible alternative to increase the electricity supply is the maximization of the electricity surplus in sugarcane mills. Back in 1970's and 1980's, cogeneration plants in sugarcane mills were primarily designed to consume all bagasse, and produce steam and electricity to the process. The plants used medium pressure steam boilers (21 bar and 300 deg C) and back pressure steam ...

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Petropavlovsk-Kamchatky (P-K) city in Kamchatka, Russia is operating hot-water district heating using heavy oil boilers and waste hot water of thermal power plants as heat sources. Feasibility study was made on district heating using natural geothermal hot water and/or geothermal heat pump systems as heat sources of hot water supply for reduction of greenhouse effect gas emission. Among 3 areas including geothermal hot water, use of hot water in K area was impossible because of lower temperature and less spring water. Use of hot water in P and UP areas was impossible as primary hot water because of temperature drop to 64 degrees C during hot water supply toward P-K city. The building heating operation test was carried out using the geothermal heat pump system installed in a newly drilled heat exchange well of 100m deep. As a result, sufficient heat recovery was achieved for heating. If all of 49 boiler houses for heating are replaced with such ...

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This work concerns the development of nuclear energy and nuclear waste management in particular. Two parts of this study can be distinguished. In the first part (theoretical), a thorium-plutonium fuel based on MOX and dedicated for PWR was investigated in order to transmute plutonium in a potentially low waste fuel cycle. It was shown that this type of fuel is not regenerative but could be used for a transition to the industrial thorium fuel cycle without building new reactors. Thanks to moderated neutron spectra and high loaded actinide mass in the core, U-233 is quickly created ({approx}300 kg/y) for a loss of about {approx}1200 kg of fissile plutonium. In the second part (experimental), we have developed and built a new reaction chamber to measure neutron cross sections of actinides by alpha-gamma spectroscopy. This experimental device (in principle transportable) was commissioned in the high flux reactor of ILL Grenoble. Neutron flux was ...

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This paper was produced as an input to the Swiss Confederation's 'Electricity Perspectives 2035' study made by the Swiss Federal Office of Energy (SFOE). A concept for the combined use of wood and natural gas in a combined-cycle power station is presented. The gasification of wood to provide fuel for the gas turbines and waste-heat boilers of such power stations is proposed as an alternative to just burning wood to provide heat for steam generators. Figures are quoted on the quantities of biomass and wood usable for energy applications in Switzerland. The energetic and financial efficiencies of wood-powered generation of heat and electricity are examined, as are the investments necessary and the costs incurred. Comparisons are presented between wood from forests, sawmill-wastes, scrap wood and natural gas as fuels.

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Contents: expansion of pc mill application to plate mill and tandem cold mill; application of cluster type rolling mill (cr mill) for rolling of special steel (illustration); development of on-line roll grinding system with profile meter; development of new type jet pickling; new technology in continuous annealing furnace (illustration); anti-seismic testing system by 3-dimensional shaking table; development of mitsubishi hybrid desulfurization system; field performance of 500 mw advanced coal fired supercritical pressure operation boiler for unit no. 1 of tsuruga thermal power station, hokuriku electric power co., inc.; development of electronically controlled cylinder liner lubrication system for marine diesel engines; prediction technology on steady-state and transient performance of multi-air conditioners; a knowledge-based system approach to the autonomous piloting and navigation control of ships.

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In the research of a more efficient, less costly, more environmentally responsible and less technically difficult method for generating electrical power from coal, `the Partially Gasified Coal Fired Combined Cycle with a CFBC with Different Speeds (DFBC)` is introduced by Tsinghua University. The high efficiency cycle includes gasification, compressed air heating in a fluidized bed immersed air heater followed by a combustor and the heat recovery of gas turbine exhausted gas used as the combustion of coal in the differential-velocity atmospheric circulating fluidized bed. Superheated steam is raised in the DFBC boiler. A preliminary analysis is made for the choice of combined cycle components. The computer program can be used to evaluate the design and off-design performance of the power plant. The simulation results show that the new system is a valuable coal fired combined cycle system for China, mainly to the improvement of the existing power plants. (orig.)

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The effect of flame temperature on the Moza-Austin sticking test has been evaluated by increasing the adiabatic flame temperature used to melt the pellet and make it drop. It was found that the variation of apparent contact angle with substrate temperature, for an oxidized steel substrate, was almost independent of flame temperature over the range of 1750-2500 C. However, the strength of adhesion to the substrate increased with higher flame temperature at each substrate temperature. The adhesion force of a drop frozen on the substrate at constant temperature also increased with time up to about one h. This indicated that the adhesion was not caused solely by mechanical anchoring of solidified glass in the pores of the oxide layer. Reduction of the substrate temperature to lower temperatures after attachment of the drop caused lower strength of adhesion, but this was partially restored by raising the temperature. This also suggested a continuing solid-state reaction, but might be due to ...

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Activities of the Referenzlaboratorium Reinhaltung der Luft at Magdeburg as well as existing air pollution standards in the German Democratic Republic are reviewed. The laboratroy coordinates research and standardization in the field of industrial air pollution for the Ministry of Health. The standards provide orientation for emission control by state district health inspectorates. Emission limits (in g/m/sup 3/) which are international standards for 15 selected industries are listed. Emission limits (in g/m/sup 3/) of GDR standards, issued between 1971 and 1984 are also provided. They concern emission of brown coal dust from coal preparation plants, dust and chemical compound emission from metallurgical plants, dust emission from plants of the limestone and cement industry as well as from cupola furnace plants, boiler plants, plants of the wood industry and road asphalt mixing. Six additional standards which entered effect between 1984 and 1986 for metallurgy, ore ...

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The INCO ``INCOLOY 800`` trademark groups the Fe-Cr-Ni alloys containing 30 to 35% nickel, 19 to 23% chromium, 0,15 to 0,60% aluminium, 0,15 to 0,60% titanium and less than 0,10% carbon contents, used as construction materials for condenser and heat exchanger tubes. In parallel with water chemistry control and studies aimed at reducing the residual stresses resulting from tube expansion, studies have been conducted to a better understanding of this alloy, its metallurgy and its corrosion behaviour under accurately defined fabrication and heat treatment conditions. The purpose of this paper is to present the results of a behaviour study of INDRET alloy 800 concerning isothermal relaxation and effects of the said relaxation heat treatments on alloy microstructure studied with a transmission electron-chemical method to determine the sensitiveness to intergranular corrosion, and by electrochemistry in pressurized hot water. (authors). 4 figs., 5 tabs., 7 refs.

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The goal of this work was to develop a process flow diagram to economically produce a clean-burning fuel from fine Illinois coal. To accomplish this, the process of pelletizing fine coal with calcium hydroxide, a sulfur capturing sorbent, was investigated. Carbonation, which is the reaction of calcium hydroxide with carbon dioxide (in the presence of moisture) to produce a bonding matrix of calcium carbonate, was investigated as a method for improving pellet quality and reducing binder costs. Proper moisture level is critical to allow the reaction to occur. If too much moisture is present in a pellet, the pore spaces are filled and carbon dioxide must diffuse through the water to reach the calcium hydroxide and react. This severely slows or stops the reaction. The ideal situation is when there is just enough moisture to coat the calcium hydroxide allowing for the reaction to proceed. The process has been successfully demonstrated on a pilot-scale as a method of hardening iron ore ...

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This report outlines on the corrosive damage which is inherent to a high temperature environment and introduces on thermal spraying system taking an example of a gas turbine. The recent coatings by thermal spraying for high temperature environment are positively used in such applications as a hearth roll for continuous annealing, a roll for hot dipped steelplate, a solid electrolyte for fuel cell, boilers and rockets. The coating formed will be positively used because of a convenient thermal spraying and availability of various sprayable materials. This report describes the following items. Corrosive damage under the high temperature environment. Types of high temperature corrosive coating by a thermal spraying and utilization thereof. Outline of MCrAlX alloy, and merits thereof. Coating to a turbine wing by rduced pressure plasma thermal spraying. In general, it is urgently needed to establish the methods of characteristics measurement and the evaluation method ...

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The association of Finnish Plastics Industry examined the possibilities to utilize energy content of plastic wastes in spring 1990. A bark fuelled boiler plant of forest industry was used as test power plant. The power of the plant was 60 Mw. This report discusses shortly the theory of combustion of plastics. About 130 000-15 000 tons of plastic waste, corresponding to 7 % of the solid municipal waste, is dumped annually in Finland. Utilization of the plastic waste recovered from municipal wastes for energy production is technically viable in present power plants among present energy production. The chipping and mixing of the plastic in the other fuel are the only pretreatment required for the plastic waste. In Finland there are several power plants using suitable fuels for plastic mixture combustion. The portion of the plastic of the total fuel power was 10 %. No problems occurred during the tests. The results of the tests are presented in this report. Special ...

Energy Technology Data Exchange (ETDEWEB)

The Boiler and Pressure Vessel Code (BPVC) of the American Society of Mechanical Engineers (ASME) has introduced a risk based approach into Section XI that covers Rules for Inservice Inspection of Nuclear Power Plant Components. The risk based approach requires application of the probabilistic risk assessments (PRA). Because no industry consensus standard existed for PRAs, ASME has developed a standard to evaluate the quality level of an available PRA needed to support a given risk based application. The paper describes the PRA standard, Section XI application of PRAs, and plans for broader applications of PRAs to other ASME nuclear codes and standards. The paper addresses several specific topics of interest to Section XI. Important consideration are special methods (surrogate components) used to overcome the lack of PRA treatments of passive components in PRAs. The approach allows calculations of conditional core damage probabilities both for component failures ...

Energy Technology Data Exchange (ETDEWEB)

This presentation describes a method for analyzing, quantifying, and minimizing the total cost of fossil, combined cycle, and pumped hydro power plant cycling operation. The method has been developed, refined, and applied during engineering studies at some 160 units in the United States and 8 units at the Irish Electric Supply Board (ESB) generating system. The basic premise of these studies was that utilities are underestimating the cost of cycling operation. The studies showed that the cost of cycling conventional boiler/turbine fossil power plants can range from between $2,500 and $500,000 per start-stop cycle. It was found that utilities typically estimate these costs by factors of 3 to 30 below actual costs and, thus, often significantly underestimate their true cycling costs. Knowledge of the actual, or total, cost of cycling will reduce power production costs by enabling utilities to more accurately dispatch their units to manage unit life expectancies, ...

International Nuclear Information System (INIS)

The AMSE Boiler Code development of design stresses and their optimization for alloys 800 and 800H for conventional and nuclear power plants have coincided with many successful trial installations of these grades of alloy 800. These trial installations, along with laboratory tests, have shown that alloy 800H can be used for long times with a retention of good mechanical properties, including ductility. While gamma prime can be formed, it soon loses its detrimental effect on ductility in service. Sensitization of the alloy also occurs but it, too, has a decreasing effect on corrosion resistance with time in service, especially at elevated temperatures. The authors discuss all of these aspects and conclude that alloy 800 perhaps with low carbon control in the annealed (1800 to 1950degF)(982 to 1066degC) condition gives the optimum combination of properties to 1050degF(566degC) and alloy 800H (.05 to .10%C) solution annealed at 2100 to 2200degF (1149 to 1204degC) has ...

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This report describes the arrangement and features of the Ogishima thermal power plant facilities, as well as activities being performed there for operation control, regular inspection and improvement in reliability. The power plant uses about 48 percent of the by-product gas as its fuel to supply about 81 percent of the required power. Operation of the No. 1 unit started in 1976. Currently, the plant has three units, each with an output of 125MW. Each unit consists of a natural circulation boiler with a maximum evaporation capacity of 410 ton/hour and a reheat regenerative condensing turbine with a main vapor pressure of 127 kg/cm/sup 2/G. Techniques used for water properties control and combustion control are also described. In the plant, convetional time management integrity techniques are now being replaced by state management integrity techniques that determines the deterioration tendency in separate sections of the facilities which are divided in ...

Energy Technology Data Exchange (ETDEWEB)

Metallic components within or immediately adjacent to gasifiers, such as gas distributors, thermowells, transfer lines, and cyclones, are subjected to severe of temperature, pressure, and hostile multicomponent gas environments. Metallic heat exchangers/waste-heat boilers resistant to sulfidation, corrosion. and erosion in low- and medium-Btu gas environments are essential components in large-scale gasification schemes, in both dry ash and slogging type gasifiers. Components, in general. must be resistant to corrosion, erosion, and high-temperature creep. A substantial data base is needed on the mechanical properties of materials exposed to complex gas environments to provide a more viable basis for establishing long-term reliability of components. This work examines high-temperature creep of Alloy 800, a high-chromium alloy widely used in coal conversion systems, after exposure to oxygen and oxygen/sulfur mixed-gas environments over a wide temperature range. In ...

International Nuclear Information System (INIS)

Denting studies have been undertaken in order to assess the influence of the most important parameters which could initiate corrosion of the carbon steel occurring in the tube-tube support plate crevices of some PWR steam generators. Tests have been carried out in model boilers where feedwater was polluted with sea or river water. Specific effects of chloride or sulfate and influence of oxygen content, magnetite addition and pH value were investigated. In magnetite prepacked crevices, denting is obtained within 1000 hrs for seawater pollution of 0.3 ppm chloride at the blowdown. In neutral chloride or in river water, denting is observed only with oxygen addition. Denting prevention is effective in the case of an on-line addition of phosphate, boric acid, or calcium hydroxide. For denting stopping, boric acid or calcium hydroxide is efficient even with a high seawater pollution. Soaks cannot stop denting if they are not followed by an on-line treatment (boric acid, ...

Energy Technology Data Exchange (ETDEWEB)

The work reported is to evaluate two alternative resource recovery systems which would produce a fuel or an energy product (steam) for sale to an industrial plant. The first alternative is a refuse derived fuel (RDF) production facility which would process waste to produce fuel for sale to the plant. The RDF would be co-fired with coal in new boilers. The second alternative is a mass burn steam generation facility which would produce high pressure superheated steam for sale. The steam would be used by the plant to cogenerate electricity and for the process. Conceptual designs are developed for each alternative to form the basis of estimates of capital and operating costs and potential energy revenues. Operating requirements are developed for both alternatives. An assessment is made of the impact of both alternatives on the environment, and it is concluded that the impact of either alternative will be negligible. Order of magnitude estimates are made of capital and ...

Energy Technology Data Exchange (ETDEWEB)

Electrical power is generated by steam turbines (steam being produced by coal, oil, gas or nuclear reactors), hydro units, gas turbines, internal combustion engines, jet engines, and pumped storage plants. Nuclear Power Plants generate only 15% of the total electrical power in the US. Nuclear Power Plants being cheaper to run are generally base loaded. The pumped-storage and gas turbine plants have ideal characteristics for peaking duty. In the pumping mode, pumped storage plants are used to provide additional system load and in the generating mode, they supply reactive power during peak load demands. Gas turbine plants have higher running costs, but are used as peaking units with a fast start capability. Fossil power plants need a minimum of 1 hour to stabilize expansion in the boiler and turbine generator. Due to a more competitive power supply market due to deregulation, most of the utilizes plan generation only for the next three years. This paper discusses the ...

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This purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2005 through June 30, 2005. The following tasks have been completed. First, the new Combustion Laboratory was occupied on June 15, 2005, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final painting stage. Second, the fabrication and manufacturing contract for the CFBC Facility was awarded to Sterling Boiler & Mechanical, Inc. of Evansville, Indiana. Sterling is manufacturing the assembly and component parts of the CFBC system. The erection of the CFBC system is expected to start September 1, 2005. Third, mercury emissions from the cofiring of coal and chicken waste was studied experimentally in the laboratory-scale simulated fluidized-bed combustion ...

Energy Technology Data Exchange (ETDEWEB)

The solar central receiver at the Barstow Pilot Plant is a once-through steam boiler consisting of vertical arrays of Alloy 800 tubes. Water/steam leaks associated with tube bends near the receiver outlet were observed after 16 service months. The leaks resulted from through-wall cracks localized in the crown of tube bends operating in the temperature range from 550 to 650/sup 0/C. Initiation occurred on the ID (steam side) of the tube and propagated transgranular through the tube wall. Cracking was axial and circumferential; in general, the circumferential cracks were more severe than the axial cracks. Thick oxide layers showed on the ID of the receiver tubes; a 25-..mu..m thick oxide layer had formed on tubing which operated at 650/sup 0/C. In addition, an enhanced oxidation layer was observed along a narrow band in the crown of the tube. This band was up to five times thicker than the oxide elsewhere in the tube. All cracking was associated with this enhanced ...

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The gross calorific value (H{sub o}) is the amount of heat which is generated by total combustion of a type of fuel. It also includes that part of heat which is generated by steam from evaporated water contained in heating gas. In conventional heating boilers, this heat portion is not being utilized at all. To utilize the gross calorific value, it is necessary to extract from the exhaust gas the evaporation heat bound in steam and to return this to the heating system. This means that the exhaust gas has to be chilled by the return water of the heating system and condensed in suitable heat exchangers to well below the dew point. (orig.) [Deutsch] Waermelieferanten im Bereich der Nahwaermeversorgung koennen durch die Anwendung verfuegbarer und bewaehrter Brennwerttechnik ihre Kosten senken und einen zusaetzlichen Beitrag zum Umweltschutz leisten. Mit dem richtigen Brennwertkessel amortisieren sich Mehrkosten in weniger als 2 Jahren. (orig.)

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The Coal Quality Engineering Analysis (CQEA) program developed by the New York State Electric and Gas Company (NYSEC) calculates the as-burned cost of burning a specific coal in a specific generation unit. These costs include: maintenance costs for coal and ash handling equipment; ash disposal costs; cost of oil (if required for flame stability and/or derating because of pulverizer capacity limitation); flue gas desulfurization costs; cost of replacement power caused by pulverizer, precipitator fly ash collection and bottom ash capacity limitation; boiler losses due to moisture, hydrogen, dry gas and unburned carbon; power for coal and ash handling equipment; power for coal pulverizers; cost of using excess air to prevent slagging of coal with low ash softening temperatures; and effect of heat rate on coal tonnage required for a desired generation. The use of CQEA to identify areas in which plant operations may be improved is discussed. 7 figs., 1 tab.

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The present article describes the specialities in various chemical process equipment fabricated by Hitachi. It introduces the thin-film evaporator which heats, vaporizes and concentrates high viscosity fluid and slurry under thin-film conditions, the centrifugal extractor which uses a high speed rotating rotor to separate two kinds of immiscible liquids effectively in counter current contact conditions under a gravitational force ranging from 2,000G to 4,500G, the process gas boiler and heat pipe equipment which recovers exhausted heat effectively from various plants, the furnace and quench systems which are applied to olefin plants, EDC cracking and steam reforming, and the equipment which has been supplied to chemical plants operated under severe conditions, such as high temperature, high pressure and corrosive atmosphere. It was demonstrated that these technologies and know-hows accumulated from Hitachi's extensive experiences in chemical process ...

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Modern combined cycle power plants with natural gas as the only fuel reach efficiencies of up to 58% for electric power generation. Nevertheless the reserves of natural gas are more limited compared to the reserves of coal. Therefore possibilities should be investigated to use coal for such plants also. One concept, that combines the use of coal in a combined cycle application with high efficiencies is examined in this paper. According to this concept the exhaust gas of the gas turbine (vitiated air) is the combustion air for the pulverised coal combustion, that takes place in the bottoming steam generator. Due to the low oxygen content of the vitiated air the burnout of the coal may be incomplete. In order to avoid the incomplete combustion of the coal and the resulting decrease of the efficiency of the plant and possible emission problems, a catalyst, that converts carbon monoxide and unburnt carbon to carbon dioxide should be installed between the heating surfaces of the ...

International Nuclear Information System (INIS)

In order to evaluate the integrated performance of RELAP5/MOD3/CANDU"+ for CANDU operational transient analysis, we assesed the code to the D_2O leakage event occurred at Wolsung-I, 600 MW(e) CANDU reactor, on Oct. 20, '94. D_2O leakage event was initiated by stuck opening of liquid relief valve No.4 in primary coolant pressure and level control system. Assessment calculation was performed for the plant transients up to 1000 seconds after the initiating event. Calculation results are compared with those measured in primary heat transport system, pressure and inventory control system and boiler secondary system. Comparison with the plant trip log shows that the RELAP5/CANDU"+ is able to simulate the plant transients properly, from which we can conclude that the RELAP5/CANDU"+ is validated for application to CANDU operational transient analysis. CANDU specific models used in the assessment are fuel bundle heat transfer model, decay heat model and MOV(Motor Operated ...

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For IGCC, the primary investment is too high due to the demand of high gasification efficiency. For PFBCC, the thermal efficiency is too low due to the relatively low turbine inlet temperature and the hot working medium of the gas turbine is not easy to clean. A new scheme is proposed for coal fired combined cycle to overcome the main drawbacks of IGCC and PFBCC. The research targets are developing a new cycle construction of coal fired combined cycle to raise the efficiency and reduce the primary investment. Actually, the new scheme is a synthesis of some existing proposals. It adopts partial gasification to reduce the primary investment of the gasification equipment. The un-gasified surplus solid is then fed to a pressurized fluidized bed boiler, but adopting Curtiss Wright type external combustion to lower the ash content in the working medium. The gas fuel from the partial gasifier is combusted in a top combustor to further increase the working medium ...

Energy Technology Data Exchange (ETDEWEB)

Initially, the decision of the operator in Dortmund-Derne to select the impact-type separator concept is explained. None of the tenderers for this 52 t/h boiler could supply references for this fluidized bed steam generator concept with staged combustion in a high-expansion fluidized bed. Under the circumstances, the simple configuration of the Steinmueller fluidized bed steam generator, its compact construction, the reduced amount of refractory and the operational behaviour of the boiler resulting therefrom were decisive in the operator`s decision to select this concept. The development schedule shows the individual stages from cold and hot trials in various test rigs and pilot plants to the final design. So far, this fluidized bed steam generator concept has been realized in the plants Derne (52 t/h), commissioned in November 1989, and Brilon (100 t/h), commissioned in November 1990. The discussion on the essential design features points out ...

Energy Technology Data Exchange (ETDEWEB)

In conjunction with the US Enviromental Protection Agency sponsored Shawnee test program, Bechtel National, Inc., and the Tennessee Valley Authority jointly developed a computer model capable of projecting preliminary design and economics for lime- and limestone-scrubbing flue gas desulfurization systems. The model is capable of projecting relative economics for spray tower, turbulent contact absorber, and venturi-spray tower scrubbing options. It may be used to project the effect on system design and economics of variations in required SO/sub 2/ removal, scrubber operating parameters (gas velocity, liquid-to-gas (L/G) ration, alkali stoichiometry, liquor hold time in slurry recirculation tanks), reheat temperature, and scrubber bypass. It may also be used to evaluate alternative waste disposal methods or additives (MgO or adipic acid) on costs for the selected process. Although the model is not intended to project the economics of an individual system to a high degree of accuracy, it ...

Energy Technology Data Exchange (ETDEWEB)

The first part of the conference dealt with environmental effects of using coal. Papers dealt with the use of fly ash in agriculture and its effect on plant growth; the effect of airborne emissions on fish and wildlife resources, on watersheds, and on airsheds; the effects of surface mining on the ecology; blast effects; and health hazards associated with coal. The session on policy studies addressed the issue of cost of synthetic fuels and discussed the state and federal pollution regulations on burning coal and waste disposal. The session on combustion presented papers on atmospheric and pressurized fluidized-bed combustion for industrial and utility boilers. It also included papers on MHD power plants, coal-oil and coal-water mixtures, emission characterization and control, and catalytic combustors. The design of gasification plants, reaction kinetics, specific heats of coals and chars, simultaneous production of liquid and gaseous fuels, and economics of fuel ...

Energy Technology Data Exchange (ETDEWEB)

The present project examined the operating characteristics and application possibilities of a new, compact combined heating and electricity generating unit with a thermal output of 14,5 kW and a generating capacity of 5,5 kW. Such a module was installed in a plant in Arlesheim (Canton of Basel-Country) and subject to performance measurements. The small heating and generating plant is designed for cyclic operation (without heat storage) and is very compact and low in cost. The heating and generating unit conforms to all Swiss regulations relating to electrical installations and air pollution control. The NO{sub x} emissions of the unit (400 mg/m{sup 3} in steady state operation) are above the limits of LRV 92 (80 mg/m{sup 3}), but the regulation does not apply for units in this power range. The electricity generation costs are approximately CHF 0.16/kWh. It therefore makes sense to install the module in regions with average supply tariffs of at least CHF 0.16/kWh. Ideal locations are ...

International Nuclear Information System (INIS)

On the basis of environmental considerations, a high temperature gas cooled reactor (HTGR) was proposed as the heat source for the Natuna project for CO_2 conversion. To convert CO_2 to useful products, a large amount of high quality water is required for the chemical processes, boilers and other purposes. One LNG production train (maximum of six trains) would produce 0.4 x 10"9 SCF/d of saleable gas and 1.4 x 10"9 SCF/d of CO_2 (in the case of the Exxon process). This CO_2 gas would then be converted to automobile fuel (methane, methanol), which requires a large amount of water. Natural gas from an off- shore gas field is piped to the petrochemical complex on Natuna Island (about 228 km). Natuna is a small island that, apart from sea water, does not have much available water. The desalination process is considered to be the only solution to the water demand problems of the petrochemical complex. A nuclear desalination system was designed to provide high quality ...

Energy Technology Data Exchange (ETDEWEB)

Coal may be used to generate electrical energy by any of several processes, most of which involve combustion or gasification. Combustion in a coal-fired boiler and power generation using a steam- cycle is the conventional conversion method; however, total energy conversion efficiencies for this type of process are only slightly over 30{percent}. Integration of a gas-cycle in the process (combined cycle) may increase the total conversion efficiency to 40{percent}. Conversion processes based on gasification offer efficiencies above 50{percent}. H{sub 2}S is the predominant gaseous contaminant in raw coal gas. Problems arise due to the corrosive nature of H{sub 2}S on metal components contained in these cycles. Because of this, H{sub 2}S concentrations must be reduced to low levels corresponding to certain power applications. An advanced process for the separation of hydrogen sulfide (H{sub 2}S) from coal gasification product streams through an electrochemical ...

Energy Technology Data Exchange (ETDEWEB)

A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the ...

Energy Technology Data Exchange (ETDEWEB)

One of the five projects selected for funding within the Clean Coal Technology Program is a project proposed by the Pennsylvania Electric Company (Penelec) of Johnstown, Pennsylvania. Penelec proposes to enter into a cooperative agreement with DOE to design, construct and operate a 600 ton-per-day, 66-megawatt (MWe), coal-fueled, externally-fired combined cycle (EFCC) electric power generation facility. The EFCC is an emerging technology with promise for operating highefficiency combined gas- and steam-turbine cycles on coal. The central feature of EFCC is its coupling of the gas turbine to an external, atmospheric-pressure, coal combustor via a hightemperature ceramic heat exchanger (CerHx{reg_sign}) developed by Hague International. The EFCC technology is attractive because, unlike competing combined cycles such as Integrated Gasification (IGCC) and Pressurized Fluidized Bed Combustion (PFBC), it eliminates the need for a costly gas cleanup system to protect the gas turbine ...

Energy Technology Data Exchange (ETDEWEB)

The US Department of Energy (DOE) is now evaluating its facility requirements in support of its cleanup mission at Hanford. One of the early findings is that the 200-Area steam plants, constructed in 1943, will not meet future space heating and process needs. Because the 200 Area will serve as the primary area for waste treatment and long-term storage, a reliable steam supply is a critical element of Hanford operations. This Analysis and Decision Document (ADD) is a preliminary review of the steam supply options available to the DOE. The ADD contains a comprehensive evaluation of the two major acquisition options: line-term versus privatization. It addresses the life-cycle costs associated with each alternative, as well as factors such as contracting requirements and the impact of market, safety, security, and regulatory issues. Specifically, this ADD documents current and future steam requirements for the 200 Area, describes alternatives available to DOE for meeting these ...

Energy Technology Data Exchange (ETDEWEB)

Those areas in California where synthetic fuel-fired power plants could be sited in the 1990 time frame, from an air quality perspective were identified. The synfuel-fired power plants considered in this new study were 500 MW methanol-fired combined cycle (MFCC) and 500 MW integrated gasifier combined-cycle (IGCC) units. For comparison purposes, 500 MW direct coal-fired boilers and 500 MW natural gas-fired combined-cycle units were also considered. The study provides an approximation, for planning purposes, of a reasonable limit of the state's power plant siting capacity, given the plant types and sizes, conditions, and assumptions specified. The study shows that local emission limitations many times preclude certain types of power plants even when they are equipped with Best Available Control Technology (BACT) as required by NSR regulations. This study also shows that 4000 MW of direct-fired coal plants could potentially be sited in California in ...

Energy Technology Data Exchange (ETDEWEB)

Within the Annual Conference 2009 of the VGB PowerTech e.V. (Essen, Federal Republic of Germany) from 23rd to 25th May, 2009, in Lyon (France) the following lectures were held: (1) Electricity demand, consequences of the financial and economic crisis - Current overview 2020 for the EU-27 (Hans ten Berge); (2) Status and perspectives of the electricity generation mix in France (Bernard Dupraz); (3) European electricity grid - status and perspective (Dominique Maillard); (4) Technologies and acceptance in the European energy market (Gordon MacKerran); (5) EPR construction in Finland, China, France, (Claude Jaouen); (6) EPR Flamanville 3: A project on the path towards nuclear revival (Jacques Alary); (7) Worldwide nuclear Revival and acceptance (Luc Geraets); (8) An overview on the status of final disposal of radioactive wastes worldwide (Piet Zuidema); (9) Who needs pumped storage plants? PSP are partner to grid stability and renewable energies (Hans-Christoph Funke); (10) Sustainable ...

Energy Technology Data Exchange (ETDEWEB)

Reaction Engineering International (REI) has established a project team of experts to develop a technology for combustion systems which will minimize NO x emissions and minimize carbon in the fly ash. This much need technology will allow users to meet environmental compliance and produce a saleable by-product. This study is concerned with the NO x control technology of choice for pulverized coal fired boilers, ?in-furnace NO x control,? which includes: staged low-NO x burners, reburning, selective non-catalytic reduction (SNCR) and hybrid approaches (e.g., reburning with SNCR). The program has two primary objectives: 1) To improve the performance of ?in-furnace? NO x control processes. 2) To devise new, or improve existing, approaches for maximum ?in-furnace? NO x control and minimum unburned carbon. The program involves: 1) fundamental studies at laboratory- and bench-scale to define NO reduction mechanisms in flames and reburning jets; 2) laboratory experiments ...

Energy Technology Data Exchange (ETDEWEB)

During a number of years research and development projects have been made to present methods of monitoring the grate in a grate fired boiler. The monitoring is interesting in order to be able to increase efficiency, increase burn-out of ash, improve the status of emissions, improve transportation of ash and fuel through the furnace, reduce costs for operation and maintenance, handle greater loads etc. Improvement of the combustion has been concentrated to the development of the gas phase combustion. In the past few years the computer development has progressed rapidly and the use of optical monitoring methods have been made possible for monitoring grates. To analyse state of the art of optical grate monitoring systems three different methods have been used, literature search, inquiry where plant owners were asked if they have used grate monitoring systems and if so what experiences they have, and interviews with scientists and users. The inquiry investigation was ...

Energy Technology Data Exchange (ETDEWEB)

The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with particular emphasis on the transferability of the results to components in service. The ...

Energy Technology Data Exchange (ETDEWEB)

Measurements were completed on the solubility of cupric and cuprous oxides in liquid water and steam at controlled pH conditions from 25 to 400 C (77 to 752 F). The results of this study have been combined with those reported from this laboratory in two previous EPRI reports to provide a complete description of the solubility of these oxides and the speciation of copper dissolved in liquid water and steam as a function of oxidation state, temperature, pH, and in the case of steam, pressure. These constitute the first set of reliable data for cuprous oxide solubility over this range of conditions. For the more intensively studied CuO case, agreement was found between our results and those of previous studies of its solubility in steam, whereas only partial agreement was evident for its solubility in liquid water. For both oxides this disagreement often amounted to orders of magnitude. The solubility of cuprous oxide is somewhat lower than that of CuO at ambient conditions, except as ...

International Nuclear Information System (INIS)

Belarus has some experience of wood biomass use for power engineering aims. All the necessary equipment, assigned for power production, is manufactured at own enterprises. Belarus possesses great forest resources, total forests area makes up 8 676,1 thou ha. In the average as for the republic the percentage of forests volume makes up 37,7%. The greatest percent of forest scope have Gomel and Vitebsk regions (44,6% and 38,1% correspondingly). Of 118 administrative regions the forest scope above 20% have 15 regions (Rossonskij - 66,8%, Lel'chitsy - 66,5%). The forest scope less 20% is marked on the territory of 8 regions (Nesvizh - 9,6%, Berestovitsy - 14,6%, Zel'venskij - 14,8%). Wood reserves make up 1 437,9 mln. m"3 on the republic's territory. The greatest wood reserves are noted on the territory of Gomel, (323,6 mln. m"3 ), Minsk (286,4 mln. m"3 ) and Vitebsk (272,0 mln. m"3 ) regions. The least ones - Brest and Grodno regions (191, and 158,7 mln. m"3 correspondingly). Reserves of ...