Four materials of the types Inconel 706 (two heat treatment states), Inconel 617, and Waspaloy were tested as shaft materials for 700 to 720 C steam turbines. At an extrapolation time ratio of 10, Waspaloy was expected to have the highest creep strength (about 270 MPa at 700 C), with values of about 140 MPa at 700 C for Inconel 617. A preliminary evaluation of the 700 C creep rupture tests showed the highest creep rupture resistance for Inconel 617, followed by Waspaloy and Inconel 706.
Modern commercial alloys are not suited for future steam turbines of operating temperatures beyond 700 C. #gamma#'-hardened alloys like Waspaloy have good mechanical characteristics but have defects when large batches are melted. #gamma#'/#gamma#''-hardened alloys like Inconel 706, on the other hand, are easy to produce but have insufficient microstructural long-term stability and insufficient creep strength. Mixed crystal solidified alloys like Inconel 617 have excessive yield stress at forging temperatures. Two new alloys were therefore developed. Results so far show that they have good production characteristics but insufficient mechanical characteristics. The reasons for this are currently under investigation. (orig.)
Modern commercial alloys are not suited for future steam turbines of operating temperatures beyond 700 C. {gamma}'-hardened alloys like Waspaloy have good mechanical characteristics but have defects when large batches are melted. {gamma}'/{gamma}''-hardened alloys like Inconel 706, on the other hand, are easy to produce but have insufficient microstructural long-term stability and insufficient creep strength. Mixed crystal solidified alloys like Inconel 617 have excessive yield stress at forging temperatures. Two new alloys were therefore developed. Results so far show that they have good production characteristics but insufficient mechanical characteristics. The reasons for this are currently under investigation. (orig.) [German] Die heutigen kommerziellen Legierungen sind nicht geeignet fuer den Einsatz in zukuenftigen Dampfturbinen mit Betriebstemperaturen oberhalb 700 C. {gamma}'-gehaertete Legierungen wie ...
Laser consolidation (LC) developed by National Research Council???s Industrial Materials Institute (NRC-IMI-London) since mid-1990s, is a laser cladding based rapid manufacturing and material additive process that could fabricate a ???net-shape??? functional metallic shape through a ???layer-upon-layer??? deposition directly from a computer aided design model without using molds or dies. In order to evaluate the LC processability of different materials, some representative nickel-based superalloys (IN-625, IN-718, IN-738, and Waspaloy), stainless steels (austenitic SS316L and martensitic SS420), and lightweight alloys (Ti???6Al???4V titanium alloy and Al-4047 aluminum alloy) have been investigated. Like other laser cladding based processes, due to process-induced rapid directional solidifi...