The Development of 6061-Aluminum Windows for the MICE LiquidAbsorber
Energy Technology Data Exchange (ETDEWEB)
The thin windows for the Muon Ionization Cooling Experiment (MICE) liquid Absorber will be fabricated from 6061-T6-aluminum. The absorber and vacuum vessel thin windows are 300-mm in diameter and are 180 mm thick at the center. The windows are designed for an internal burst pressure of 0.68 MPa (100 psig) when warm. The MICE experiment design calls for changeable windows on the absorber, so a bolted window design was adopted. Welded windows offer some potential advantages over bolted windows when they are on the absorber itself. This report describes the bolted window and its seal. This report also describes an alternate window that is welded directly to the absorber body. The welded window design presented permits the weld to be ground off and re-welded. This report presents a thermal FEA analysis of the window seal-weld, while the window ...
2005-08-24
British Library Electronic Table of Contents (United Kingdom)
Magnetic pulse welding is a solid state impact welding process, similar to explosive welding, which produces metallurgical bond by oblique high-speed impact between two metal bodies. This violent impact removes the metal surface oxide layers and then joins the two atomic level clean metal surfaces together by the incidental compression pressure. The impact velocity is at 200?400?m/s and the being welded metal surface undergoes severe plastic deformation with strain rate in the order of 106?107?s?1. The ultrafine-grained structure was observed on the welded interface. This article studied two types of similar material lap joint interfaces and the base metals were aluminum alloy 6061 and copper alloy 110. Nano-indentation testing shows that the welded interfaces have significantly greater ha...
2010-01-01
Energy Technology Data Exchange (ETDEWEB)
The grain boundary crystallographic misorientations of magnetic-pulse-welded (MPW) aluminum alloy (AA) 6061-T6 in linear and tubular configurations were examined using the electron backscattered diffraction (EBSD) technique. A refined structure of heavily deformed grains with higher grain boundary angles was observed in linear welds. Significant spalling was observed away from the joints, in the interior of tubular welds. The results show the complex interaction of shock waves with the materials during this impact welding process.
2008-08-01
Fatigue behavior of vertical axis wind turbine airfoils with two weld configurations
Energy Technology Data Exchange (ETDEWEB)
Sandia National Laboratories contracted with Rockwell International Science Center to perform a series of narrowband, pseudo-random cyclic fatigue tests on sections of 6063-T651 aluminum, Darrius-type, vertical axis wind turbine (VAWT) airfoils. We designed and constructed a load member that was mounted within the frame of a rigid 200-kip servohydraulic, closed-loop test system to hold the VAWT section and permit cantilever bending along the shear centerline of the beam. A computer program was developed to synthesize a narrow band, pseudo-random load history with fixed root mean square (RMS) stress levels at a given bandwidth and central frequency. Six specimens each of two different weld configurations at the flange mounting plate were tested at several RMS stress levels with failure defined as visual observation of a 3-inch-long crack in the VAWT. In order to test at as great a frequency as possible, a 20-kip hydraulic ram with a 10-GPM ...
1989-10-01
Developing DB system of piping reliability
Energy Technology Data Exchange (ETDEWEB)
Developing DB system of piping reliability including the population data and service history of damaged piping for pilot power plant. Total weld counts of shop welds, field welds and welds for measuring instruments for 14 systems of Kori unit 3. Total weld counts of shop welds, field welds and welds for measuring instruments for 12 systems of Wolsung unit 2.
2005-03-15
Argon Arc Welding for Pipelines
International Science & Technology Center (ISTC)
Improvement of Methods of Automatic Self-Compression Argon Arc Welding for Pipelines
Robotic drilling system for titanium structures
British Library Electronic Table of Contents (United Kingdom)
Manual drilling in titanium structures is a tedious and labor-intensive work. To reduce man-hour requirements while concurrently improving hole quality, we developed a robotic drilling system for this application. The lean system contains the product holding fixture, the industrial robot, the end effector, the control and sensor system, and the offline programming. The system functions include locating workpiece with a calibration stick or the vision system, weld mark inspection, one-sided clamping, drilling and reaming hole in material stack combinations of titanium and aluminum, and real-time thrust force feedback. The positional accuracy and the repeatability of the system have successfully been placed within the specification?s 0.3?mm tolerance and 0.2?mm tolerance, respectively. The d...
2011-01-01
Brief summary of reactor core component welding for the Fast Flux Test Facility (FFTF)
International Nuclear Information System (INIS)
Included are descriptions of welding methods and joint design, welding equipment, and qualification tests.
1974-04-25
APPENDIX-GLOSSARY - MSFC History Office - NASA
Exploding Bridgewire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Fusion Weld . ...
ALUMINUM ELECTROLYTIC CAPACITORS
... Accession Number : ADD872506. Title : ALUMINUM ELECTROLYTIC CAPACITORS. Corporate Author : Personal Author ...
1974-03-26
Through Weld Inspection of Wrought Stainless Steel Piping Using Phased Arrays
Energy Technology Data Exchange (ETDEWEB)
Outline: Discuss far-side weld problem and phased array techniques applied. Describe laboratory work on flawed piping specimens using L- and S-wave arrays and provide synopsis of results. Discuss conclusions ofr capability of phased array as applied to austenitic welds. Research Approach: Evaluate phased arrays on unifornly-welded piping specimens. Apply best methods to non-uniform welds. Correlate acoustic responses as function of weld microstructures.
2004-12-31
The Diagnostic Method of Inner Parts of Welded Joints at Nuclear Power Plant
International Nuclear Information System (INIS)
There is no possibility to check any inner part at real welded joint at nuclear power station (NPS) during operation because any destructive test cannot be used. In practice there is checked surface of weld. There are used four methodical instructions for the check of real welds: 1. The visual inspection, 2. The measurement of hardness, 3. The chemical composition checking and 4. The microstructure replica analysis. It is necessary to know how these information of weld surface are in accordance with characteristics of inner parts of weld. If there is not any difference between surface weld microstructure and internal weld microstructure of experimental weld it is supposed to that there is not any difference in other measured properties of welds. If is changed structural characteristics of ...
2010-06-22
Development and field application of a leak sealant for the NRU water reflector
International Nuclear Information System (INIS)
The development and successful application of a unique leak sealant formulation comprised of a mixture of graded, hollow ceramic microspheres, surface oxidized aluminum powder and saturated gibbsite suspension is described. The project was undertaken to address the escalating leakage from up to 15 small weld defects in the water reflector vessel, an integral component of the NRU (National Research Universal) reactor calandria. The reflector surrounds the reactor core with a neutron reflecting blanket of light water. Injection of the sealant is typically done with the reactor shutdown and the water reflector system operating normally, but can also be performed with the reactor at full power. The procedure is simple and effective. Individual treatments of as little as 125 ml of sealant (10 ppm in the 12,500 L system) have yielded leak reductions exceeding 2000 L/day. The accumulated leak reductions of several treatments now total 90% of the ...
2001-06-10
Rare Earth Doped Yttrium Aluminum Garnet (YAG ... - GLTRS - NASA
films and cylinders of rare earth doped yttrium aluminum garnets. ... We knew that yttrium aluminum garnet (YAG) could be doped with ...
Energy Technology Data Exchange (ETDEWEB)
AISI 316L stainless steel was welded by the electron beam (EB) and laser techniques. Microstructural characteristics, hardness profile, creep rupture properties and creep damage of the welds were investigated. Fully austenitic microstructure was obtained in the two welds. The solidification structure of the welds consisted of the cellular and equiaxed dendrites. The creep rupture lives of the two welds were almost the same, and they were reduced by a factor of about two compared to the base metal. Moreover, the rupture elongation of the welds was lower than that of the base metal. Creep damage was observed in the ``parting`` region of the welds and in the heat-affected zone (HAZ), respectively. Final creep fracture occurred in the ``parting`` region of the welds. (orig.).
1995-12-01
International Nuclear Information System (INIS)
AISI 316L stainless steel was welded by the electron beam (EB) and laser techniques. Microstructural characteristics, hardness profile, creep rupture properties and creep damage of the welds were investigated. Fully austenitic microstructure was obtained in the two welds. The solidification structure of the welds consisted of the cellular and equiaxed dendrites. The creep rupture lives of the two welds were almost the same, and they were reduced by a factor of about two compared to the base metal. Moreover, the rupture elongation of the welds was lower than that of the base metal. Creep damage was observed in the ''parting'' region of the welds and in the heat-affected zone (HAZ), respectively. Final creep fracture occurred in the ''parting'' region of the welds. (orig.).
Alloy 800 welding experience at UKAEA Springfields
International Nuclear Information System (INIS)
Investigatins into the welding of alloy 800 at the Reactor Fuel Element Laboratories, Springfields, commenced about three years ago following an extended development programme on tube to tube plate welding of low alloy and stainless steels for the Prototype Fast Reactor. The techniques and approach developed for critical fuel element welding applications had proved equally suitable for the precision welding requirements on the much heavier sections of heat exchangers. It had been demonstrated that the same control of weld quality and profile could be achieved with consistency and the permissible range of critical parameters could be readily defined. Because of this, development work was continued to include other materials, such as alloy 800, which might be of potential use. The tungsten inert gas (T.I.G.) arc welding process is used, and the equipment, ...
Scratch and Corrosion Resistance of an Aluminum Flange with an Electron Beam Modified Seal Edge
Scratch and Corrosion Resistance of an Aluminum Flange with an Electron Beam Modified Seal Edge
2011-01-01
ALUMINUM ELECTROLYTIC CAPACITORS FOR HIGH ...
... Accession Number : ADD872708. Title : ALUMINUM ELECTROLYTIC CAPACITORS FOR HIGH FREQUENCY APPLICATIONS. Corporate Author : ...
1976-04-26
International Nuclear Information System (INIS)
Research highlights: #-># Welding parameters affect pitting corrosion resistance of AL-6XN laser welds. #-># Lower heat input laser welds correspond to higher critical pitting temperature. #-># Depletion of Mo and Cr at dendrite cores causes preferential pitting corrosion. #-># Local Mo level at dendrite cores dominates weld pitting corrosion susceptibility. #-># Lower heat input laser welds manifest lower degree of microsegregation of Mo. - Abstract: Pitting corrosion resistance of laser welds of AL-6XN superaustenitic stainless steel (SASS) was investigated in acidic chloride ion medium. It was found that the critical pitting temperature (CPT) of the laser welds increased with increasing welding speed or decreasing laser power. Pitting attack preferentially occurred at selective dendrite cores of the ...
2010-10-01
Hart, W. D. - NASA Technical Reports Server
Mar 1, 2011 ... DIES (2) [x] : WELDING (2) [x] : GAS PRESSURE (2) [x] : WELD STRENGTH (2) [x] : MAGNETIC FORMING (2) [x] : FUSION WELDING (2) [x] ...
Weld integrity of the superconducting cable aluminium jackets of W7-X
Energy Technology Data Exchange (ETDEWEB)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fuer Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The weld is mechanically loaded during cool-down due to ...
2009-06-15
Weld integrity of the superconducting cable aluminium jackets of W7-X
International Nuclear Information System (INIS)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fuer Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The weld is mechanically loaded during cool-down due to ...
2009-06-01
Endurance of welded joints of the VNC2 and VNC5 steels
International Nuclear Information System (INIS)
The VNC2 and VNC5 steel tests on endurance were carried out in order to determine the capacity for work of large welded samples and to investigate the methods of welding. The samples made by the arc welding demonstrated the most high endurance at low frequencies of loading during the test of welded joints made of the VNC2 steel. The application of the VNC2 steel interlayers together with intermediate heat treatment allows one to increase the static and fatigue strength of welded joints at corresponding decrease of the construction weight during welding of the VNC5 steel as well as its combination with the VNC2 steels. The gas protection deterioration during steel welding leads to considerable diversity of values of endurance.
Appropriate welding conditions of temper bead welding for SQV2A reactor pressure vessel steel
International Nuclear Information System (INIS)
Feb 2006 p. 80-84 Japan Mizuno, R. Matsuda, F. Japan Power Engineering
2006-02-01
Weld integrity of the superconducting cable aluminium jackets of W7-X
British Library Electronic Table of Contents (United Kingdom)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fur Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The ...
2009-01-01
Microstructures of friction welded joints of AZ31 to AM60 magnesium alloys
Energy Technology Data Exchange (ETDEWEB)
AZ31 magnesium alloy was friction-welded to AM60 and the microstructures and the friction welding process were studied. The microstructures changed near the weld interface. The AZ31 was refined to a grain size of several {mu}m near the weld interface. The nucleation occurred in the shear bands that were introduced during the welding process. On the other hand, the eutectic structure was deformed and the lamellar structure which was composed of {alpha}-Mg and Mg{sub 17}Al{sub 12} was formed near the weld interface in AM60 alloy. In the friction process, the adhesion and peel off occurred alternately between AZ31 and AM60. Eventually, bonding was completed during upset process. (orig.)
2003-07-01
Application of high velocity impact welding at varied different length scales
British Library Electronic Table of Contents (United Kingdom)
Three complementary impact welding technologies are described in this paper. They are explosive welding, magnetic pulse welding, and laser impact welding, which have been used to provide metallurgical bonds between both similar and dissimilar metal pairs. They share the physical principle that general impact-driven welding can be carried out by oblique impact but are used at different length scales from meters to sub-millimeter. The different length scales require different kinds of systems to drive the process, and the scales themselves can give different weld morphologies. Metallographic analysis on cross-sections shows a wavy interface morphology which is likely the result of an instability associated with jetting, which scours the surfaces clean during impact. The normalized period and...
2011-01-01
FFTF report: FFTF piping installation and welding techniques
International Nuclear Information System (INIS)
The main sodium piping with a diameter of 16'' or 28 '' is being installed at the FFTF construction site starting in December 1974. The supplier and authority demarcations are: Combustion Engineering supplies the reactor vessel, guard vessel and adjoining pipes and uses the machine welding equipment ''Dimetrics''; for the piping system of the primary and secondary loops the pipes manufactured by Rollmet at HUICO, Pasco, were delivered and prefabricated there, as far as compatible with the installation. ''Astroarc'' welding machines are used by Bechtel for the piping prefabrication in the weld laboratory as well as on site at the construction site. Technical welding problems occurring during the course of the installation at the construction site and several during this time are described. At present 6 weld seams in the reactor and 14 weld seams in the secondary ...
Transition of hydrated oxide layer for aluminum electrolytic capacitors
Energy Technology Data Exchange (ETDEWEB)
A hydrous oxide film for the application as dielectric film is synthesized by immersion of pure aluminum in hot water. From a Rutherford backscattering analysis, the ratio of aluminum to oxygen atoms was found to be 3:2 in the anodized aluminum oxide film, and 2:1 in the hydrous oxide layer. Anodization of the hydrous oxide layer was more effective for the transition of amorphous anodic oxides to the crystalline aluminum oxides.
2007-03-25
A nanoscale understanding of the adhesion of polybutylene terephthalate on aluminum
British Library Electronic Table of Contents (United Kingdom)
The adhesion strength of polybutylene terephthalate (PBT) on aluminum was investigated using density functional theory-based total energy calculations. Aluminum atom was connected to a PBT monomer at different orientations and total energies were calculated in order to determine the most stable orientation. The energy differences showed that the Al oriented at 180degree with the ester group of the monomer bonded strongly. Using this orientation, the PBT monomer-adhesion on aluminum surface and the aluminum atom adhesion on PBT bulk were also investigated.
2007-01-01
Friction stir welding of dissimilar formed Mg alloys (AZ31/AZ91)
Energy Technology Data Exchange (ETDEWEB)
Friction stir welding of dissimilar formed Mg alloys(AZ31/AZ91) was successfully carried out at the limited welding conditions. In a sound joint, SZ was mainly consisted of AZ31 Mg alloy which was located the retreating side. Dynamic recrystallization and grain growth occurred and {beta} intermetallic compounds of AZ 91 Mg alloy was not observed in SZ. BM had a higher hardness than that of the weld zone. The fracture location was not weld zone but BM of the AZ91 Mg alloy in tensile test. (orig.)
2005-07-01
Failure analysis on a ruptured petrochemical pipe
Energy Technology Data Exchange (ETDEWEB)
The failure took place on a welded elbow pipe which exhibited a catastrophic transverse rupture. The failure was located on the welding HAZ region, parallel to the welding path. Branching cracks were detected at the edge of the rupture area. Deposits of corrosion products were also spotted. The optical microscope analysis showed the presence of transgranular failures which were related to the stress corrosion cracking (SCC) and were predominantly caused by the welding residual stress. The significant difference in hardness between the welded area and the pipe confirmed the findings. Moreover, the failure was also caused by the low Mo content in the stainless steel pipe which was detected by means of spark emission spectrometer. (orig.)
2010-08-15
Stress corrosion cracking of type 304L stainless steel core shroud welds.
Energy Technology Data Exchange (ETDEWEB)
Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous ...
1999-10-26
Experimental trials of autogenous deep penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 5.0 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser output power, welding velocity and defocusing distance on the morphology, welding depth and width as well as quality of the welded seam were investigated. Results show that full keyhole welding is not formed on both K418 and 42CrMo side, simultaneously, due to the relatively low output power. Partial fusion is observed on the welded seam near 42CrMo side because of the large disparity of thermal physical and high-temperature mechanical properties of these two materials. The microhardness of the laser-welded joint was also examined and analyzed. It is suggested that applying negative defocusing ...
2007-09-01
New Image - ONLY - Scan to PDF - NASA Technical Reports Server
Aluminum electrolytic capacitors are presently not allowed ..... specified for commercial aluminum electrolytic capacitors of similar rating. ...
KSC-E-165E FEBRUARY 2, 2009 ELECTRICAL GROUND SUPPORT EQUIPMENT ...
aluminum electrolytic capacitors with Freon, trichloroethylene, carbon tetrachloride, or other chlorine or fluorine solvents. Aluminum electrolytic ...
Grit-Blast/Silane (GBS) Aluminum Surface Preparation for ...
... GRIT-BLAST/SILANE (GBS) ... GRIT-BLAST/SILANE (GBS) ALUMINUM SURFACE PREPARATION FOR STRUCTURAL ADHESIVE BONDING 5b. ...
2003-04-30
Gallium Arsenide Pilot Line for High Performance ...
... used in our aluminum process include a barrier to isolate aluminum from the gold-based ohmic contacts, thereby preventing "purple plague," and a ...
1991-08-08
Aluminum-Zinc (Al-Zn) Dust Analyses for Recycling Purposes
... Accession Number : ADA547552. Title : Aluminum-Zinc (Al-Zn) Dust Analyses for Recycling Purposes. Descriptive Note : Technical rept. ...
2011-08-01
High temperature strength properties of Mod.9Cr-1Mo steel forging weld zone
International Nuclear Information System (INIS)
In the feasibility study on commercialized FBR systems, the application of 12Cr steel, with its physical properties and high-temperature strength properties, as structural material is considered in order to greatly reduce construction costs by compacted instruments and structures. In this report, creep, fatigue and the creep-fatigue properties of Mod.9Cr-1Mo steel forging (thickness 550mm) weld, representing conventional steels, were evaluated in order to obtain the needed basic data for the evaluation of the high-temperature strength of 12Cr steel weld. The results obtained are as follows: (1) Metal suitable for HAZ was made by applying thermal treatment to simulate the thermal hysteresis during welding to clearly define creep and fatigue properties in a HAZ softened zone. (2) Creep strength of the weld metal and the welded joint was equal to that of the base metal. However, the ...
Stress measurements in welds: Problem areas
Energy Technology Data Exchange (ETDEWEB)
There have been many stress measurements on welds by neutron diffraction over the past 20 years but there are still a number of serious experimental issues that are often not addressed. The primary fact is that the microstructure generally changes across the weld and accompanying this may be a change in the concentration of strengthening elements in solution. This will lead to a shift in lattice spacing which may be incorrectly interpreted as a strain. Secondly, a gradient of plastic deformation near the weld may be expected. Since plastic deformation by application of a stress always generates intergranular (type-2) strains this may lead to a range of intergranular effects superposed on the conventional weld-related strains. The effects are illustrated by neutron diffraction studies of Zr-4, ferritic and austenitic welds where chemistry, intergranular effects and crystallographic ...
2006-11-10
International Nuclear Information System (INIS)
One of the major concerns during high speed welding of magnesium alloys is the presence of porosity in the weld metal that can deteriorate mechanical properties. This study seeks to analyze the presence method and quantity of pore during hybrid laser-tungsten inert gas arc (TIG) welding of magnesium alloy AZ31B by radiography, optical microscopy and electron probe microanalysis (EMPA). At the same time, it identifies both the mechanism of pore formation and a remedy for this problem. The experimental results indicate that lacking of shielding gas for laser beam is the dominant cause of macroporosity formation during the hybrid of laser-TIG welding of magnesium Alloys AZ31B plate, and hydrogen is not main cause to form large pores. A favorable weld without porosity can be obtained by appending lateral shielding gas for laser beam.
2005-01-15
The effects of alloying elements and dilution on the hot cracking sensitivity of welds in alloy 800
International Nuclear Information System (INIS)
Results of hot cracking on welds with compositions between alloy 800 and AWS ER NiCr 3. Investigation of the influence of Si, Mn, Ti and Al on the hot cracking suscpetibility of the alloy 800. (orig.).
The effect of welding parameters on hydrogen distribution in pipeline welds
Energy Technology Data Exchange (ETDEWEB)
There is currently considerable interest in identifying and quantifying the effects of welding procedure parameters and steel composition factors on the risk of cracking in pipeline girth welds that may be experienced during winter construction. Although low ambient temperatures, that may be experienced during winter construction, are generally assumed to increase the risk of cracking there has been little work to quantify the effects and to suggest how welding procedures should be modified for winter conditions. The present work was undertaken to calculate the effects of changes in welding parameters on the thermal cycle and the diffusion of hydrogen for a typical pipeline girth weld. A simple analytical method and the finite element method (FEM) were used. Both methods gave similar results but the simple method was very sensitive to the value of heat transfer coefficient. The ...
1990-03-01
Stress corrosion cracking of austenitic stainless steel core internal welds.
Energy Technology Data Exchange (ETDEWEB)
Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate ...
1999-04-14
International Nuclear Information System (INIS)
Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research ...
2010-10-01
International Nuclear Information System (INIS)
May 2010 p. 81-84 Japan Ishizawa, Makoto JFE Steel Corporation, Tokyo
2010-05-01
Energy Technology Data Exchange (ETDEWEB)
Isothermal transformation kinetics of austenite to acicular ferrite and allotriomorphic ferrite were measured in reheated low alloy steel weld deposits with similar weld compositions and austenite grain size but different inclusion characteristics. Accelerated kinetics of transformation to acicular ferrite were observed in weld metal containing coarser and titanium-rich inclusions. In contrast, kinetics of transformation to allotriomorphic ferrite were not influenced by inclusion characteristics, but, rather, by the austenite grain size and carbon concentration.
1994-09-01
The Effect of the Temperature to Which the Material is Heated ...
... The Effect of the Temperature to Which the Material is Heated on the Process of Formation of Intermetallic Compounds in Magnetic Pulse Welding,. ...
1980-09-01
Residual stress measurements on a stress relieved Zircaloy-4 weld by neutron diffraction
Energy Technology Data Exchange (ETDEWEB)
The macroscopic stress distribution across an annealed Zircaloy-4 gas tungsten arc weld was measured by neutron time-of-flight diffraction at the SMARTS diffractometer at Los Alamos National Laboratory. The stresses after annealing are about 40% lower than those in the same weld prior to heat treatment. The intergranular strains in the reference coupons, which give the macroscopic stress free lattice spacings, are consistent with the difference in cooling the strongly textured plate and the weakly textured weld.
2006-12-15
Mechanical properties of joints welded in halogen-containing controlled atmosphere
International Nuclear Information System (INIS)
Studied are the mechanical properties of welded joints and heat affected zones of the Kh8N10T steel and OT4 and VT1-2 titanium alloys on welding in Ar+deltaF_6 and Ar+CCl_2F_2 mixtures contributed to a decrease of porosity. Tensile and impact tests of welded joints have revealed that additions of sulfur hexafluoride into argon causes a decrease of impact strength in titanium alloy when the tensile strength does not depend on the composition of a halogen-containing atmosphere. Freon (CCl_2F_2) additions decrease only slightly the impact strength of the investigated alloys.
Energy Technology Data Exchange (ETDEWEB)
The pitting corrosion properties have been investigated in welded and unwelded condition by polarization tests in sodium chloride solutions. The two steels were TIG welded without adding welding material and as shielding on the bottom side argon gas containing 2, 26 or 99 ppm oxygen was used. In some tests low breakthrough potentials were received, without discovering any pitting corrosion in the specimen surfaces. The unwelded SS 2352 steel had a critical (lowest) pitting temperature (CPT) of 5 degrees C in the more concentrated solution. For the same steel with weld pitting corrosion was obtained at 5 degrees C, which was the lowest temperature for the tests. Thus the CPT value was lower than 5 degrees C, but by looking at the pitting corrosion potentials the following conclusion could be drawn: Welding with higher oxygen content in the shielding gas implied lower pitting ...
1991-09-16
Energy Technology Data Exchange (ETDEWEB)
Fe, Mn, Ni, V, Ti and Mo were determined in aerosols from manual arc welding. Samples of welding aerosols were trapped on a Synpor 4 filter. The amount of determined elements in aerosols was detected using the method of radionuclide X-ray fluorescence analysis. A /sup 241/Am annular source was used as the source of excitation radiation and radiation was processed using a Si(Li) spectrometer.
1984-10-01
International Nuclear Information System (INIS)
Fe, Mn, Ni, V, Ti and Mo were determined in aerosols from manual arc welding. Samples of welding aerosols were trapped on a Synpor 4 filter. The amount of determined elements in aerosols was detected using the method of radionuclide X-ray fluorescence analysis. A "2"4"1Am annular source was used as the source of excitation radiation and radiation was processed using a Si(Li) spectrometer. (E.S.).
1984-01-01
Evaluations of half-bead weld repair procedures with thick-wall pressure vessels
The results of research on the evaluation of the half-bead weld repair method for use on nuclear reactor components are reviewed from data obtained on thick-section test pieces and intermediate-size pressure vessels. Material properties, the magnitude of residual stresses and the structural behavior of flawed pressure vessels are being obtained to determine the adequacy of the weld repair method for application in thick-section components.
1978-01-01
Determination of heavy metals in welders' working environment using nuclear analytical methods
International Nuclear Information System (INIS)
Technological processes of welding are significant sources of pollution in the working area. Evaluation of chemical quality of working area was made by means of radionuclide x-ray fluorescence analysis and activation analysis with fast neutrons. Welding aerosols were sampled by filtration method on Synpor 4 membrane ultra-filters. For selected types of welding filter metals, determination of heavy metals in aerosols was performed. (author).
1985-01-01
Determination of heavy metals in welders' working environment using nuclear analytical methods
Energy Technology Data Exchange (ETDEWEB)
Technological processes of welding are significant sources of pollution in the working area. Evaluation of chemical quality of working area was made by means of radionuclide x-ray fluorescence analysis and activation analysis with fast neutrons. Welding aerosols were sampled by filtration method on Synpor 4 membrane ultra-filters. For selected types of welding filter metals, determination of heavy metals in aerosols was performed.
1985-01-03
Wave formation mechanism in magnetic pulse welding
British Library Electronic Table of Contents (United Kingdom)
Wavy interface morphology is observed in Magnetic Pulse Welding (MPW) similarly to that of the Explosion Welding process (EXW). It is recognized that interfacial waves are formed in a periodic manner and have well defined wavelength and amplitude. The phenomenon of wave formation in EXW has been subjected to extensive investigations in which empirical and numerical models have been published. In the present study, a wave formation mechanism for MPW is presented. This wave-creation mechanism was studied by evaluating the influence of sample geometry on wave morphology using stereoscopic optical microscopy. It was found that interfacial waves are formed in a Kelvin-Helmholtz instability mechanism. Reflected shock waves interact with the welding collision point at the weld interface, where in...
2010-01-01
TIG of Reduced Activation Ferrite/Martensitic Steel for the Korean ITER-TBM
International Nuclear Information System (INIS)
Test Blanket Modules (TBM) will be tested in ITER to verify the capability of tritium breeding and recovery and the extraction of thermal energy suitable for the production of electricity. A Helium Cooled Solid Breeder (HCSB) TBM has been developed in Korea to accomplish these goals. Reduced Activation Ferritic/Martensitic (RAFM) steel has been chosen as the primary candidate structural material for Korean TBM. Due to the complexity of the First wall (FW) and Side wall (SW), it is necessary to develop various joining technologies, such as Hot Isostatic Pressing (HIP), Electron Beam Welding (EBW) and Tungsten Inert Gas (TIG) welding, for the successful fabrication of TBM. In this study, the mechanical properties of TIG welded RAFM steel were investigated. Various mechanical tests of TIG-welded RAFM steel were performed to obtain the optimized TIG welding process for RAFM steel
2010-10-01
Metal dusting behaviour of welded Ni-base alloys with different surface finish
Energy Technology Data Exchange (ETDEWEB)
Welded Ni-base alloys and Alloy 800 were exposed under metal dusting conditions at 600 C and 650 C for up to 6000 hours. Alloy 800 was attacked very strongly already in the first days and Alloy 600 also rather soon and widespread, on both materials attack started mainly in the heat affected zone. Several surface states of Alloy 600: brushed, ground, sand-blasted and pickled were tried only grinding caused a modest delay and decrease of metal dusting attack. Generally the attack was less widespread but deeper at 650 C than at 600 C, also for Alloy 601 and 602. The latter alloys show minor, mainly local attack, but especially the welds are affected. TIG welding led to better resistance than hand-welding. (Abstract Copyright [2003], Wiley Periodicals, Inc.)
2003-10-01
British Library Electronic Table of Contents (United Kingdom)
Laser welding of AISI 904 L super austenitic stainless steel using a diffusion cooled slab 3.5kW CO2 laser and employing two different shielding gases, namely argon and helium, was carried out. The laser weld bead profile depends on various parameters such as beam power (BP), travel speed (TS) and focal position (FP) of the laser spot. These parameters have to be selected suitably to obtain the desirable output. The cross sectioned area of the bead profiles measured using an optical microscope to determine the bead width and depth of penetration. X-ray diffraction used for phase identification confirmed that the weld structure was fully austenitic and dendritic. Hardness was observed to increase in the weld bead with respect to the parent metal and it was related to the microstructural ref...
2010-01-01
Magnetic pulse welding (MPW); Magnetumformen - Fuegen und Schweissen (MPW)
Energy Technology Data Exchange (ETDEWEB)
Magnetic pulse welding, a cold solid state bonding process, is becoming a viable replacement for conventional fusion welding processes and explosive welding. The process is presented here along with its fundamental equations and applications of similar and dissimilar welds are illustrated along with typical interface microstructures. (orig.) [German] Magnetimpuls-schweissen, ein Verbindungsverfahren im kalten Festzustand, wird ein funktionsfaehiger Ersatz fuer das herkoemmliche Schmelzschweissverfahren und das Explosionsschweissverfahren. Das Verfahren wird hier mit seinen grundlegenden Gleichungen vorgestellt, und Anwendungen von aehnlichen und unaehnlichen Schweissungen werden mit typischen Schnittstellen-Mikrostrukturen veranschaulicht. (orig.)
2001-07-01
Energy Technology Data Exchange (ETDEWEB)
The influence of common welding defects such as internal under-cut, incomplete penetration of the root bead, internal concavity and hollow bead have been evaluated in a sour environment. Tests were performed on samples cut from actual pipeline welds. The individual defects were subjected to slow strain rate testing. The samples were then examined by metallography, scanning electron microscopy, and hardness testing. It was established that a threshold stress intensity exists for sulphide stress cracking. The test results were compared to those obtained from samples of the weld and pipe which did not contain any defects. This comparison indicated that the metallurgical variations associated with the presence of a weld are the main factor for sulphide stress cracking rather than any specific defects or geometry. 5 tabs., 9 figs.
1992-12-31
Friction welding of AZ31 magnesium alloy
Energy Technology Data Exchange (ETDEWEB)
In this paper, for an acceleration of utilization of magnesium alloy which is being interested in recent years, friction welding of AZ31 magnesium alloy was carried out, and the joint performance was discussed in relation to the deformation heat input in the upset stage and upset loss as a evaluation factor. Where, the deformation heat input in the upset stage is mechanical work represented by the product of upset speed and axial pressure. As a result, it was made clear that the friction welding of AZ31 magnesium alloy was easy in the atmosphere, and good welded joints without a non- adhesion area at the weld interface could de obtained. Moreover, the evaluation factors discussed were possible to evaluate to joint performance. (orig.)
2003-07-01
Microstructural features of dissimilar welds between 316LN austenitic stainless steel and alloy 800
Energy Technology Data Exchange (ETDEWEB)
For joining type 316LN austenitic stainless steel to modified 9Cr-1Mo steel for power plant application, a trimetallic configuration using an insert piece (such as alloy 800) of intermediate thermal coefficient of expansion (CTE) has been sometimes suggested for bridging the wide gap in CTE between the two steels. Two joints are thus involved and this paper is concerned with the weld between 316LN and alloy 800. These welds were produced using three types of filler materials: austenitic stainless steels corresponding to 316,16Cr-8Ni-2Mo, and the nickel-base Inconel 182{sup 1}. The weld fusion zones and the interfaces with the base materials were characterised in detail using light and transmission electron microscopy. The 316 and Inconel 182 weld metals solidified dendritically, while the 16-8-2(16%Cr-8%Ni-2%Mo) weld metal showed a predominantly cellular substructure. The Inconel ...
2000-11-15
Acidity of H-Y zeolites: Role of extralattice aluminum
The nature of extralattice aluminum and its effect on acidity in zeolites was studied. A series of zeolites (some commercial), dealuminated by various methods, were obtained having Si/Al ratios between 1.5 and 20. These were characterized using volumetric sorption, XRD, AA, NMR, and reaction studies. Samples dealuminated using ammonium hexafluorosilicate were found to contain little or no extralattice aluminum. In contrast, steam-dealuminated zeolites had large amounts of extralattice aluminum. In some cases a significant portion of the extralattice aluminum was unobservable by [sup 27]Al NMR, suggesting the existence of an aluminum species of low symmetry. Proton NMR indicated that all the protons were associated with the lattice aluminum atoms. Depending on the preparation history, different groups of H-Y zeolites exhibited different maxima in catalytic ...
1993-02-01
Problems encountered in welding Inconel 625 bridgewire material
Energy Technology Data Exchange (ETDEWEB)
Welding problems occurred while resistance welding Inconel 625 to Inconel 600 pins in the MC3462A header at Unidynamics/Phoenix (UPI). The bridgewire showed transverse and longitudinal cracks, a condition called hot cracking, at the weld area. Welding studies at Mound confirmed a best effort could not produce welds without hot cracking. Two new bridgewire materials, Tophet C and Alloy 800, were then introduced to replace Inconel 625. Samples of both bridgewired headers welded at Unidynamics were studied at Mound to determine which was the better material. Results showed that Alloy 800 was subject to the same hot cracking phenomenon as Inconel 625, whereas all samples of Tophet C except one showed no cracks. The only Tophet C sample showing cracks showed only minor cracks. Langley tests performed with Tophet C as the bridgewire showed that the no-fire ...
1982-05-10
Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel
International Nuclear Information System (INIS)
In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M_2_3C_6 (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the ...
2008-10-01
Metallurgical characterisation of dissimilar welds between modified 9Cr-1Mo steel and alloy 800
Energy Technology Data Exchange (ETDEWEB)
Dissimilar metal welds between ferritic low-alloy and austenitic stainless steels commonly occur in power plant application. In order to overcome some of the problems encountered here, a trimetallic configuration using an intermediate piece (such as Alloy 800) between the austenitic and ferritic steels has been suggested. This paper describes some features of the joints between modified 9Cr-1Mo steel and Alloy 800, produced with Inconel 82/182 filler material. The joints require heat-treatment after welding and the results have shown that a treatment at 760 C for 2 h would be optimal. Although most tensile failures occurred in the weld metal the welds were found to exhibit strength properties that are at least equal to those of Alloy 800, with a tensile elongation lying between those of the two base materials. Similarly, while the weld metals are slightly less tough than the two ...
2002-01-01
International Nuclear Information System (INIS)
High temperature fatigue crack growth (FCG) and creep crack growth (CCG) experiments have been conducted in air on weld metal, heat affected zone (HAZ) and base metal of the austenitic Alloy 800 and the nickel base Alloy 617. Tests were performed on specimens machined from pipes, in the temperature range 550-900 deg. C. The crack propagation mode was examined. At all temperatures and for both materials, FCG of base metal was found to be the highest, whereas the weld metal exhibited the lowest FCG rate. The FCG rate in the HAZ was found to lie in between of those observed for base and weld metal. The crack propagation mode remained transgranular in base metal and transdendritic in weld metal at all temperatures. CCG behaviour could be described using the energy rate integral C*. Base metal and weld metal exhibited similar CCG rate at same C*. The crack propagation mode under CCG ...
1993-08-15
International Nuclear Information System (INIS)
This article reviews the principal evidences about aluminum neurotoxicity in vitro, and some evidences in brain tissues of Alzheimer patients; and also show some studies realized with human that suffer renal deficiencies, dealing whit the principal osteodystrophy. The problem of analyzing low aluminum concentration in human fluids is overcome with very sensitive analytical methods as electrothermal atomic absorption spectrometry (ETAS) and voltammetric methods as Anodic Striping Voltammetry with complexing agents that easing adsorption over solid electrodes or mercury hanging drops. Is a vital question to know with accuracy the aluminum concentration in water used in hemodialysis or in fluids used in ambulatory peritoneal dialysis, as a first stage to prevent contamination by aluminum. So the prevention of contamination during sapling storage and analysis of biological fluids should be the first need ...
2001-01-01
Research on laser welding of cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft
Energy Technology Data Exchange (ETDEWEB)
Exploratory experiments of laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft were conducted. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. The corresponding mechanisms were discussed in detail. Results showed that the laser-welded seam had non-equilibrium solidified microstructures consisting of FeCr{sub 0.29}Ni{sub 0.16}C{sub 0.06} austenite solid solution dendrites as the dominant and some fine and dispersed Ni{sub 3}Al {gamma}' phase and Laves particles as well as little amount of MC short stick or particle-like carbides distributed in the interdendritic regions. The average microhardness of the welded ...
2008-04-03
Research on laser welding of cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft
International Nuclear Information System (INIS)
Exploratory experiments of laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft were conducted. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. The corresponding mechanisms were discussed in detail. Results showed that the laser-welded seam had non-equilibrium solidified microstructures consisting of FeCr_0_._2_9Ni_0_._1_6C_0_._0_6 austenite solid solution dendrites as the dominant and some fine and dispersed Ni_3Al #gamma#' phase and Laves particles as well as little amount of MC short stick or particle-like carbides distributed in the interdendritic regions. The average microhardness of the welded seam was relatively ...
2008-04-03
International Nuclear Information System (INIS)
Alloys of zirconium are widely used in various core components of power reactors. Nuclear assemblies require high degree of reliability and integrity for performing in radiation and corrosive atmosphere. The hostile environments of reactor core and inaccessibility for repairs make it mandatory to select only those joining techniques which produce not only superior quality but are also amenable to NDT methods and such other techniques which ensure acceptable performance. The author has worked on various types of welding of zirconium alloys for different applications. Modern techniques in electron beam (EB) welding, resistance welding, GTAW welding and laser welding have been developed for joining Zr alloys components for different types of reactors. Many of these have been standardized and successfully used in production. Several advancements have been made in the ...
2002-09-11
Fusion zone microstructure and porosity in electron beam welds of an #alpha# + #beta# titanium alloy
International Nuclear Information System (INIS)
The effect of electron beam welding parameters on fusion zone (FZ) microstructure and porosity in a Ti-6.8 Al-3.42 Mo-1.9 Zr-0.21 Si alloy (Russian designation VT 9) has been investigated. It has been observed that the FZ grain width increased continuously with increase in heat input when the base metal was in the #beta# heat-treated condition, while in the #alpha# + #beta# heat-treated base metal welds, the FZ grain width increased only after a threshold energy input. The difference is attributed to both the weld thermal cycle and the pinning effect of equiaxed primary alpha on grain growth in the heat-affected zone (HAZ) of #alpha# + #beta# heat-treated base metal. Postweld heat treatment (PWHT) in the subtransus and supertransus regions did not alter the columnar grain morphology in the FZ, possibly due to the lack of enough driving force for the formation of new grains by the breaking up of the columnar grains and grain ...
1999-03-01
Characterization of thermoplastic polymer welding done with microwaves
International Nuclear Information System (INIS)
Thermoplastic polymer materials and the compounds made with them are being used more frequently for industrial components and for general use. However, the application of these materials for the production of complex shaped or relatively large pieces is limited, because of the difficulty and cost of making the necessary tool kit for the job. One solution is the use of the welding process. But the safe and reliable union of different thermoplastic material parts is not a simple process, even less so in the case of unions of large components. Welding by microwaves using polymer conductors can help, since the large scale equipment is available, and methods for continuous processes by microwave have been developed, that can be used to weld large and small components. Many thermoplastics (ex. polyethylene) do not absorb, or absorb very little, energy from microwaves. Polymer conductors, however, heavily absorb from microwaves ...
2004-11-01
Analysis of delta-ferrite data from production stainless steel pipe welds
An American Society of Mechanical Engineers task group on stainless steel weld materials was organized to determine the need for ferrite measurements of production welds required by the US Nuclear Regulatory Commission Regulatory Guide 1.31 (Rev. 1). The task group studied paired ferrite measurements (i.e., calculated and measured ferrite numbers (FNs) for the material qualifications versus measured ferrite numbers for corresponding production welds (PWs)). Our purpose was to compare delta-ferrite content as measured in the filler metal weld qualification pad with that in the resultant PW. Welds made predominantly by three common processes (submerged arc, shielded metal arc, and gas tungsten arc) were included in the study. Weld metals investigated included types 308, 308L, 316, and 316L stainless steel. An initial evaluation of the paired ferrite measurements ...
1984-01-01
Storage Reliability of Missile Materiel Program. Storage ...
... 6.2-18 for Aluminum Electrolytic Capacitors (MIL-C- 39018, Style CU (Aluminum Oxide)) 6.2-14 MIL-HDBK-217B Operational Failure Rate Model ...
1976-05-01
Clinical biochemistry of aluminum
Energy Technology Data Exchange (ETDEWEB)
Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption ...
1981-05-01
An ALMT1 Gene Cluster Controlling Aluminum Tolerance at the Alt4 Locus of Rye (Secale cereale L.)
UK PubMed Central (United Kingdom)
Aluminum toxicity is a major problem in agriculture worldwide. Among the cultivated Triticeae, rye (Secale cereale L.) is one of the most Al tolerant and represents an important potential...Full Text Available
2008-05-01
Commercial introduction of new polymer materials for use as the electrolyte in solid tantalum and solid aluminum electrolytic capacitors is underway. ...
Survey of Biodegradation of Electronic Components and ...
... This pinhole process may be similar to the formation of an oxide layer in aluminum electrolytic capacitors immersed in a borax solution. ...
1991-08-01
Ductile aluminide alloys for high temperature applications
Energy Technology Data Exchange (ETDEWEB)
Alloys are described which contain nickel, aluminum, boron, iron and in some instances manganese, niobium and titanium.
1987-01-01
Difference in the effects produced by non-radioactive and radioactive calcium
International Nuclear Information System (INIS)
... aluminum calcium calcium 45 cations citric acid corrosion inhibition radiation
Design Guide: Designing and Building High Voltage Power ...
... Aluminum electrolytic capacitors have improved through the years. They are smaller, and equivalent series resistance (ESR) is improved. ...
1988-08-01
DEVELOPMENT OF KSC PROGRAM FOR INVESTIGATING AND - NASA Technical ...
Aluminum electrolytic capacitors, with 1043 failures, are a good example. Also, categorization by size and voltage reveals such frequencies of occurrence as ...
Corrosion issues in the long term storage of aluminum-clad spent nuclear fuels
International Nuclear Information System (INIS)
Approximately 8% of the spent nuclear fuel owned by the US Department of Energy is clad with aluminum alloys. The spent fuel must be either reprocessed or temporarily stored in wet or dry storage systems until a decision is made on final disposition in a repository. There are corrosion issues associated with the aluminum cladding regardless of the disposition pathway selected. This paper discusses those issues and provides data and analysis to demonstrate that control of corrosion induced degradation in aluminum clad spent fuels can be achieved through relatively simple engineering practices.
1996-03-24
Combustible Water Repellent Coating.
... Descriptors : *Combustible cartridge cases, *Water repellents, *Protective coatings, *Patents, Silica gel, Aluminum compounds, Binders ...
1973-07-24
Aluminum hydroxide issue closure package
Energy Technology Data Exchange (ETDEWEB)
Aluminum hydroxide coatings on fuel elements stored in aluminum canisters in K West Basin were measured in July and August 1998. Good quality data was produced that enabled statistical analysis to determine a bounding value for aluminum hydroxide at a 99% confidence level. The updated bounding value is 10.6 kg per Multi-Canister Overpack (MCO), compared to the previously estimated bounding value of 8 kg/MCO. Thermal analysis using the updated bounding value, shows that the MCO generates oxygen concentrate that are below the lower flammability limits during the 40-year interim storage period and are, therefore, acceptable.
1998-08-26
Aluminum electrolytic capacitors have a long history of reliable operation in unattended field sites. However, their use in the expected space applications ...
Development of zirconium alloys. Part II
A number of alloys of zirconium have been investigated as part of a program aimed at improving the high-temperature tensile and creep strength of zirconium. These alloys include aluminum, beryllium, lead, magnesium, molybdenum, niobium, tantalum, tin, titanium, tungsten, vanadium, and zinc, binary and ternary alloys. The data indicate that aluminum, lead, molybdenum niobium, tin, titanium, tungsten, and vanadium can be used successfully to harden zirconium, and that aluminum, tin, titanium, and vanadium are particularly effective in maintaining the strength of zirconium at elevated temperatures.
1952-01-02
Aluminum hydroxide coating thickness measurements and brushing tests on K West Basin fuel elements
Energy Technology Data Exchange (ETDEWEB)
Aluminum hydroxide coating thicknesses were measured on fuel elements stored in aluminum canisters in K West Basin using specially developed eddy current probes . The results were used to estimate coating inventories for MCO fuel,loading. Brushing tests successfully demonstrated the ability to remove the coating if deemed necessary prior to MCO loading.
1998-09-11
Energy Technology Data Exchange (ETDEWEB)
Proposed ductile fracture toughness parameters from tensile tests have been successfully used to determine the post-weld heat treatment temperature for an alloy 800/(9Cr-1Mo) steel dissimilar metal weld joint that is optimum with respect to accelerated aging, which simulates service conditions. This approach proved superior to using microstructural analysis, microhardness profiles, and conventional tensile properties. (author).
1997-04-01
The significance of local hard zones on the outside of pipeline girth welds: Further studies
Energy Technology Data Exchange (ETDEWEB)
The NACE MR-01-75 standard imposes a restriction of 22HRC maximum for regions of a pipeline girth weld that are not in direct contact with H[sub 2]S containing environments. TWI have demonstrated in an earlier project for the Pipeline Research Committee (PRC) that it may be permissible to relax this maximum hardness requirement. Such a relaxation, which already exists in the BS4515: 1984 standard, offers potential benefits when applied to the capping pass and heat affected zone of a pipeline girth weld. This report presents additional data to supplement that obtained in a previous PRC project conducted at TWI. Further pipe materials with differing pipe wall thicknesses have been welded, exposed to an internal H[sub 2]S containing environment and examined for sulphide stress corrosion cracking.
1991-10-01
Superphenix 1 steam generator fabrication
Energy Technology Data Exchange (ETDEWEB)
The Superphenix 750-MW (thermal), once-throughtype steam generators are the result of over 10 years of intensive research and development. Detailed design and manufacture of the components lasted from 1977 to 1982. The main difficulties encountered during the construction of these prototype units concerned: demonstration of satisfactory high-temperature properties of Alloy 800 tubes; proven resistance of tube welds to thermal fatigue and of structures and shells to sodium/ water reaction effects; prevention of the tube bundle to flow-induced vibration; necessity of manual welding of shells to prevent hot cracking hazards related to the boron content of the steel; and welding of heat exchange tubes. None of these difficulties, however, invalidated initial major design choices, but provided a wealth of technical and technological experience and knowledge for the steam generators of the future. Plans for the future include ...
1985-02-01
International Nuclear Information System (INIS)
... University, Fracture and Reliability Research Institute, Sendai, Miyagi (Japan)
2009-05-01
PLASMA JET WELDING, COATING, AND CUTTING: AN ...
... 31. New electric forming methods offer potentials for light metals; magnetic forming and plasma forming. ... 3, 25 Magnetic Forming ..... ...
1963-02-01
Energy Technology Data Exchange (ETDEWEB)
New Non Destructive Testing techniques are currently being developed for the inspection of two groups of components in the FA3 EPR nuclear reactor at Flamanville. The first group of components to be controlled is constituted by the welds of the (89) rod cluster control assemblies' containment; two control types are to be used: an ultrasonic technique (UT) evaluation from the outside of the flange-casing weld, and an ET control from the inside of the three other welds. The second group of components is formed by the 44 welded joints of the primary circuit, which will be inspected through ultrasonic testing. Details of the components, control devices and sensors are given and some test results are presented
2009-07-01
Microstructure and mechanical properties of magnesium alloy AZ31B laser beam welds
International Nuclear Information System (INIS)
Microstructure and properties of a Mg AZ31B laser beam weld without filler are studied using electron microscopy, X-ray diffraction and mechanical tests. The microstructure of the weld is characterized by a narrow heat affected zone, columnar grains and precipitate coarsening in the fusion zone. Texture in the fusion zone is significantly different from the texture of the base material. The residual stress distribution observed is similar at the top and the bottom of the weld, maximum tensile residual stress values are observed in the fusion zone. Tensile tests reveal differences in the mechanical behavior of the fusion zone and the parent material, which can be related to the differences of texture and the resulting deformation mechanisms.
2008-06-25
Life extension of boilers using weld overlay protection
Energy Technology Data Exchange (ETDEWEB)
The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.
1998-12-31
Laser Surface Mapping of the Failed FB-Line Bagless Canister Closure Weld
Energy Technology Data Exchange (ETDEWEB)
This report details the laser surface mapping activity as described in technical tasks and QA plan 22751-TTQAP-LM.
2000-06-27
Innovative coke-oven door and cleaning equipment
Energy Technology Data Exchange (ETDEWEB)
Officials of Saturn Machine and Welding Co., describe the company's designs of oven door, door cleaner and jamb cleaner and report performance at US coking plants.
1989-09-01
International Nuclear Information System (INIS)
Japanese Sep 2009 p. 103-106 Japan Idota, Yasuhiro Inoue, Hiroyuki
2009-09-01
International Science & Technology Center (ISTC)
Development of the Technology and Control of Electron-Beam Welding Procedure and Production of Full Scale Sector of Endcap CMS Hadron Calorimeter. Preparation for Mass Production.
Effects of Yttrium Microalloying on the Epitaxial Grain Growth ...
... Accession Number : ADA137272. Title : Effects of Yttrium Microalloying on the Epitaxial Grain Growth in Ti-6Al-4V Weld Fusion Zones. ...
1983-10-01
Effect of welding parameters on hot cracking susceptibility of alloy 800
Energy Technology Data Exchange (ETDEWEB)
The varestraint cracking test was carried out to assess the hot cracking tendency of alloy 800 at different welding conditions and augmented strain levels. The test results revealed that the hot cracking susceptibility of alloy 800 increases with increasing the heat input and augmented strain levels. This emphasizes the role of constraint either internally induced or externally applied to the welded structure. A cracking threshold or the minimum augmented strain ([epsilon][sub min]) below which no hot cracking takes place has been found to be 0.25 for alloy 800. Also, the Critical Strain Rate to Time (CSS) required to cause cracking was found to be 6.42x10[sup -3] sec[sup -1] at welding condition of 100 Amp, 13 Volt and 140 mm/min. (author).
1994-08-01
Effect of welding parameters on hot cracking susceptibility of alloy 800
International Nuclear Information System (INIS)
The varestraint cracking test was carried out to assess the hot cracking tendency of alloy 800 at different welding conditions and augmented strain levels. The test results revealed that the hot cracking susceptibility of alloy 800 increases with increasing the heat input and augmented strain levels. This emphasizes the role of constraint either internally induced or externally applied to the welded structure. A cracking threshold or the minimum augmented strain (#epsilon#_m_i_n) below which no hot cracking takes place has been found to be 0.25 for alloy 800. Also, the Critical Strain Rate to Time (CSS) required to cause cracking was found to be 6.42x10"-"3 sec"-"1 at welding condition of 100 Amp, 13 Volt and 140 mm/min. (author).
International Nuclear Information System (INIS)
The potential material class for use at 600"0C and more, e.g. for steam turbines with improved thermal efficiency, are austenitic steels. Using these steels with welded joints, it is to be considered that, by superposition of weld residual stresses and service stresses, extensive creep strains - and in the worst case crack formation - can occur locally. To assess the influence of these effects on service behaviour, different material states of CrNi-steels and Incoloy 800 were investigated with respect to strength, ductility and, especially, to crack and creep crack growth in the temperature range around 600"0C. It is shown that creep embrittlement, not microstructural changes as effected by weld heat input, causes heat affected zone (HAZ)-reheat cracking. Creep embrittlement can be avoided by special design and fabrication rules. (orig.).
Energy Technology Data Exchange (ETDEWEB)
Experiments of autogenous laser full penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 3.5 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser welding velocity, flow rate of side-blow shielding gas, defocusing distance were investigated. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. Results show that high quality full penetration laser-welded joint can be obtained by optimizing the welding velocity, flow rate of shielding gas and defocusing distance. The laser-welded seam have non-equilibrium ...
2007-06-30
International Nuclear Information System (INIS)
Experiments of autogenous laser full penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 3.5 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser welding velocity, flow rate of side-blow shielding gas, defocusing distance were investigated. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. Results show that high quality full penetration laser-welded joint can be obtained by optimizing the welding velocity, flow rate of shielding gas and defocusing distance. The laser-welded seam have non-equilibrium ...
2007-06-30
Experiments of autogenous laser full penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 3.5 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser welding velocity, flow rate of side-blow shielding gas, defocusing distance were investigated. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. Results show that high quality full penetration laser-welded joint can be obtained by optimizing the welding velocity, flow rate of shielding gas and defocusing distance. The laser-welded seam have non-equilibrium ...
2007-06-01
Atom-probe field-ion microscopy investigation of CMSX-4 Ni-base superalloy laser beam welds
Energy Technology Data Exchange (ETDEWEB)
CMSX-4 superalloy laser beam welds were investigated by transmission electron microscopy and atom probe field-ion microscopy (APFIM). The weld microstructure consisted of fine (10- to 50-nm) irregularly shaped {gamma}` precipitates (0.65 to 0.75 volume fraction) within the {gamma} matrix. APFIM compositions of the {gamma} and {gamma}` phases were found to be different from those in the base metal. Concentration profiles across the {gamma} and {gamma}` phases showed extensive variations of Cr, Co and Al concentrations as a function of distance within the {gamma} phase. Calculated lattice misfits near the {gamma}/{gamma}` interface in the welds are positive values compared to the negative values for base metal. (orig.).
1996-09-01
Characterization of aluminum surfaces: Sorption and etching
Aluminum, due to its low density and low cost, is a key material for future lightweight applications. However, like other structural materials, aluminum is subject to various forms of corrosion damage that annually costs the United States approximately 5% of its GNP [1]. The main goal is to investigate the effects of various solution anions on aluminum surfaces, and specifically probe pit initiation and inhibition. Using surface analysis techniques including X-ray photoelectron spectroscopy, Auger electron spectroscopy, and scanning electron microscopy, results have been correlated with those obtained from electrochemical methods and a radiolabeling technique developed in the Wieckowski laboratory. Analysis of data has indicated that important variables include type of anion, solution pH, and applied electrode potential. While aggressive anions such as chloride are usually studied to elucidate corrosion processes to work ...
2001-01-01
Energy Technology Data Exchange (ETDEWEB)
In the past, organic substance is generally deemed as electrical insulator, but in recent years, molecular crystals and polymers showing electroconductivity like metal were synthesized and even those showing superconductivity have appeared. These materials are called organic metals or synthetic metals and have peculiar solid state physical properties. Examples of real application of organic electroconductive materials are becoming available, but in this article, a chip type aluminum solid electrolytic capacitor using polypyrrole is introduced. There are four kinds of capacitors including ceramic capacitors and aluminum electrolytic capacitors, etc. The aluminum electrolytic capacitor is most retarded than any other type of capacitor in introducing its chip type since its use of electrolytic solution becomes an obstacle. Polypyrrole synthesized by electrolytic polymerization through anode oxidation of pyrrole has good ...
1990-07-05
Weld solidification and HAZ liquation in a metastable-beta titanium alloy-Beta-21S
International Nuclear Information System (INIS)
Beta-21S is a new, metastable-beta titanium alloy which exhibits excellent oxidation resistance and mechanical properties at elevated temperatures. From a weld solidification standpoint, this alloy chemistry is of particular interest because its major beta-stabilizing elements (Mo and Nb) both exhibit equilibrium partitioning ratios (k_o) greater than unity, indicating their simultaneous partitioning during weld solidification to the initial solid to form (i.e., dendrite cores), and correspondingly their depletion in the final regions of solidification (i.e., dendrite interstices). Such elemental partitioning, if retained down to room temperature, may be expected to promote local variations in the postweld aging response. The objectives of the present investigation were to characterize Gas Tungsten-Arc weld solidification and HAZ liquation phenomena in Beta-21S and to examine the influence of residual microsegregation in ...
Energy Technology Data Exchange (ETDEWEB)
The effect of accelerated thermal cycling on a joint between modified 9Cr-1Mo steel (Grade 91) and Alloy 800 welded with Inconel 82 and 182 filler material is discussed. This is part of a trimetallic transition joint involving Grade 91-Alloy 800-316LN austenitic stainless steel for steam generator application. It has been shown that, during thermal cycling following the typical post-weld tempering treatment at 760 deg. C for 2 h, no carbon diffusion occurs from the ferritic steel towards the weld metal. There is, in fact, a hardness increase at the ferritic steel/weld metal interface which is probably a result of work hardening. Carbon migration sets in only after unusually long post-weld heat treatments for 20 and 50 h at 760 deg. C followed by thermal cycling. Significantly, even under the most severe thermal cycling test conditions imposed, no cracking or oxide notching could be ...
2002-12-01
International Nuclear Information System (INIS)
This paper reviews the technical literature published on the welding of alloy 800. Much of this work has been carried out using the Varestraint and Gleeble tests to investigate the susceptibility of the alloy and of high nickel consumables to hot-cracking. Inspite of much reported work, it is pointed out that many years of experience in the use of alloy 800 shows it to be readily weldable without any major problems occurring due to hot-cracking. The elements investigated include titanium, aluminium, sulphur, phosphorus and carbon, and the effects of these elements are discuused in terms of their effects on the hot-ductility curves obtained by Gleeble testing. Conclusions reached by various researchers state that the individual effects of the above five elements may be masked by other unknown factors. It is concluded that with correct welding procedures alloy 800 can be welded without cracking problems even with high heat ...
Pitting and stress corrosion cracking resistance of friction stir welded AA 5083
Energy Technology Data Exchange (ETDEWEB)
The corrosion behaviour of friction stir welded (FSW) joints of AA 5083 has been compared to that of MIG welded joints. Pitting and stress corrosion cracking (SCC) resistance in 3.5% NaCl + 0.3 g/l H{sub 2}O{sub 2} and in EXCO (4 M KCl + 0.5 M KNO{sub 3} + 0.1 M HNO{sub 3}) solutions has been determined at 25 C. SCC susceptibility was evaluated by slow strain rate tests (SSRT), at a strain rate of 1 x 10{sup -6}s{sup -1}. Welds obtained by FSW technique showed a higher corrosion resistance in EXCO solution and a lower pitting tendency than the base alloy. Electrochemical measurements (corrosion potential measurements, polarization curves recording) evidenced that FSW weld was cathodic to base alloy. FSW joints were not susceptible to SCC in both test solutions, whereas MIG joints cracked in both solutions. (orig.)
2001-11-01
Energy Technology Data Exchange (ETDEWEB)
A new material has been developed for welded low-pressure shafts in steam turbines. Nine test welds were examined in order to confirm the chemical analysis. A shaft disc with an optimized composition was produced and destructively tested. The new material demonstrates, both in a total forging and also in a joint weld examined, excellent strength and toughness characteristics as well as excellent resistance to corrosion. Accordingly, all the requirements for welded low-pressure shafts in steam turbines are fulfilled. (orig.) [Deutsch] Fuer geschweisste Niederdruckwellen in Dampfturbinen wurde ein neuer Werkstoff entwickelt. Zur Festlegung der chemischen Analyse wurden 9 Versuchsschmelzen untersucht. Mit optimierter Zusammensetzung wurde eine Wellenscheibe hergestellt und zerstoerend untersucht. Der neue Werkstoff zeigt sowohl im gesamten Schmiedestueck als auch in einer untersuchten ...
1997-06-01
Creep strength of high chromium steels welded parts under multiaxial stress conditions
International Nuclear Information System (INIS)
Internal pressure creep tests as well as uniaxial creep tests were conducted on 9Cr and 12Cr steels welded joints in order to evaluate creep strength of the high chromium steels welded parts under multiaxial stress conditions, where a welding direction of the internal pressure specimen was longitudinal one. Except under high stress conditions, cracks occurred at fine grained HAZ region for both materials, i.e., the type IV mode fracture. Regarding creep voids distribution along thickness direction of the internal pressure specimens, the creep voids were predominantly observed in the middle of the thickness at the HAZ region while they might be negligible in outer and inner surface of the specimen. Finite element analysis which considers HAZ and weld metal properties revealed that the principal stress (hoop stress) and the stress multiaxiality are the largest in the middle of the thickness at the HAZ ...
2010-06-01
Electrochemical power generation apparatus and methods
Energy Technology Data Exchange (ETDEWEB)
Apparatus and methods are described for generating heat and electricity from the consumption of a variety of aluminum products. The method consists of (A) a reaction chamber containing an aqueous electrolyte solution and adapted for introduction therein of aluminum pieces of various shapes and sizes up to a certain maximum predetermined size and for effecting a chemical reaction between said aqueous electrolyte and said aluminum pieces yielding aluminum hydroxide and an intermediate reactant; (B) means for feeding said aluminum pieces into said reaction chamber in small quantities upon demand; (C) means for removing the heat generated in said chamber as a result of said reaction; (D) means for removing said aluminum hydroxide reaction product; and (E) means for oxidizing said intermediate reactant in an electrochemical cell, thereby generating electrical energy. ...
1981-03-03
Electrochemical power generation
Energy Technology Data Exchange (ETDEWEB)
Apparatus and methods for generating heat and electricity from the consumption of a variety of aluminum products comprise: (A) a reaction chamber containing an aqueous electrolyte solution and adapted for introduction therein of aluminum pieces of various shapes and sizes up to a certain maximum predetermined size and for effecting a chemical reaction between said aqueous electrolyte and said aluminum pieces yielding aluminum hydroxide and an intermediate reactant; (B) means for feeding said aluminum pieces into said reaction chamber in small quantities upon demand; (C) means for removing the heat generated in said chamber as a result of said reaction; (D) means for removing said aluminum hydroxide reaction product; and (E) means for oxidizing said intermediate reactant in an electrochemical cell, thereby generating electrical energy. The intermediate reactant ...
1983-01-18
On the hydrogen etching mechanism in plasma nitriding of metals
International Nuclear Information System (INIS)
Iron alloys and aluminum were nitrogen implanted in a controlled oxygen atmosphere and the role of hydrogen on the surface etching mechanisms studied. The surface composition was analyzed by in situ photoemission electron spectroscopy (XPS). In iron alloys, hydrogen strongly etches oxygen, improving nitrogen retention on the surface. On the other hand, hydrogen removes nitrogen from aluminum surfaces, with a deleterious effect on the nitriding effectiveness. The oxygen removal in iron alloys is associated with the catalytic effect of electrons in d-orbitals and the nitrogen removal in aluminum is associated with a steric effect.
2006-12-15
Hermetically sealed aluminum electrolytic capacitor
Aluminum electrolytic capacitors are presently not allowed on NASA missions because they outgas water and organic vapors, as well as H2. As a consequence, much larger and heavier packages of tantalum capacitors are used. A hermetically sealed aluminum capacitor has been developed under NASA-MSFC SBIR contracts. This capacitor contains a nongassing electrolyte that was developed for this application so internal pressure would remain low. Capacitors rated at 250 to 540 V have been operated under full load for thousands of hours at 85 and 105 C with good electrical performance and low internal pressure. Electrolyte chemistry and seal engineering concepts will be discussed.
1995-04-01
iMAST Quarterly, Number 1, 1998
... Airframe System Technoloqies Laser fabricated flooring Composite sandwich panels for noise control Spray formed HS aluminum alloys Protective ...
2011-05-14
Systems MEMS sensors C11-20 Lifetime Distributions of Aluminum Electrolytic Capacitors C11-22 Adhesion Strength of Advanced Polymer Films for Flexible and Rigid...
2011-03-15
Trade Study and Design of a TRL-4, 100 degree C, 28- to 600 ...
... The LVS bulk capacitance can be implemented using high temperature aluminum electrolytic capacitors with relatively low component volume. ...
2011-01-01
Study of Contemporary Electronic Components under a Fluid ...
... The effects of these voids were more noticeable for tantalum and aluminum electrolytic capacitors, which usually exhibited severe case deformation ...
1973-03-01
Quantitative determination of Broensted acid site concentrations in calcined H-mordenite and H-ZSM-5 by means of conductometric titration and infrared spectroscopy reveals that the concentration of Broensted acid sites present is lower than would be expected on the basis of the aluminum content. This discrepancy is attributed to dealumination and dehydroxylation processes occurring during calcination. A model is proposed according to which the degree of these processes strongly depends on the concentration of vicinal aluminum T sites in the zeolite: Broensted acid sites associated with these T sites are lost, and the remaining Broensted acidity is related to the concentration of the (remaining) isolated aluminum T sites. This model quantitatively correlates the experimentally determined concentration of Broensted acid sites with the concentration of isolated aluminum T sites. 33 refs., 4 figs., 2 tabs.
1993-01-14
... point dried and mounted on aluminum stubs using colloidal silver paste. Mounted specimens were observed and photographed using ... ...
British Library Electronic Table of Contents (United Kingdom)
We report the fabrication and characterization of glucose-tolerant Raney-platinum cathodes for oxygen reduction in potentially implantable glucose fuel. Fabricated by extraction of aluminum from 1mm thin platinum-aluminum bi-layers annealed at 300^oC, the novel cathodes show excellent resistance against hydrolytic and oxidative attack. This renders them superior over previous cathodes fabricated from hydrogel-bound catalyst particles. Annealing times of 60, 120, and 240min result in approximately 400-550nm thin porous films (roughness factors ~100-150), which contain platinum and aluminum in a ratio of ~9:1. Aluminum release during electrode operation can be expected to have no significant effect on physiological normal levels, which promises good biocompatibility. Annealing time has a dis...
2010-01-01
Passivity of high corrosion resistant Cu-Al-Sn alloys
Energy Technology Data Exchange (ETDEWEB)
In a work studying the corrosion and tarnishing properties of a variety of copper alloys, the alloy Cu-A110-Sn5 was found to show an excellent corrosion resistance in neutral solutions, where copper and most conventional Cu alloys are covered by thick nonprotective surface layers. The passive films formed on this alloy were characterized with electrochemical and photoelectrochemical methods. The pH dependence of the passivation and of the photocurrent behavior of the Cu-A110-Sn5 alloy clearly indicates that the passivity of this alloy in neutral solutions is due to a formation of passive film enriched with aluminum oxide. At corrosion potential a strong increase in the corrosion resistance with time is due to a gradual enrichment of the surface with aluminum oxide. This can be seen in the photocurrent spectra which change from cooper-type to aluminum-type with time. At higher applied potentials the formation of an ...
1993-10-01
Parameter studies on flat copper and aluminum bridgefoils
Energy Technology Data Exchange (ETDEWEB)
Developing models for the electrical behavior of exploding bridgewire circuits requires high-quality data of a type not usually generated in routine tests of detonator hardware. To obtain a precise measurement of the time of bridgewire burst relative to current start, one must simultaneously record the current, i, and either di/dt or the voltage across the bridgewire. To fully develop and test a model it is also necessary to vary the bridgewire cross sections and geometry, firing circuit characteristics and charging voltage for the firing circuits over as wide a range as possible. As a part of developing an electrical model for aluminum and copper bridgewires, we have conducted parameter studies on some flat copper and aluminum bridgewires. Most of the work was done on aluminum bridgewires, with a few experiments on copper. We will report the experimental results from these studies and compare them with model predictions.
1986-10-10
NYA CR-54408 CONTRACT NAS 3-6264 - NASA Technical Reports Server
It should be noted that computer -grade aluminum electrolytic capacitors. In order to limit the ripple in the source current to 270 (RMS) when the ...
Energy Technology Data Exchange (ETDEWEB)
There is no abstract currently available for this item
2000-05-15
International Nuclear Information System (INIS)
... Energy Agency, Quantum Beam Science Directorate, Sayo, Hyogo (Japan)
2007-05-01
British Library Electronic Table of Contents (United Kingdom)
This study compares two series of solvents for application in aluminum electrolytic capacitors: ethylene glycol (EG) and water mixtures, and ethylene glycol and 1-n-butyl-3-methylimidazolium tetrafluoroborate (BMI.BF4) ionic liquid (IL) mixtures. Electrochemical impedance spectroscopy and cyclic voltammetry were carried out with a previously anodized aluminum disk electrode. Comparative measurements of solution resistance, polarization resistance, AC capacitance, and passive current were made. The results show that EG?IL mixtures with low amounts of IL (10% IL?90% EG v/v) have a low solution resistance. Low values of solution resistance, high values of polarization resistance, small passive current, and uniform capacitance of anodized aluminum in EG?IL mixtures are favorable properties of ...
2009-01-01
EVALUATION OF AMMONIUM NITRATE, ALUMINUM ...
... 24 5 Exploding Bridgewire Test Vehicle.... . 0..... 25 ... 18 7 Results of Exploding Bridgewire TestLng of TP-41 and TP-41 Mixtures ..... ...
1964-05-14
Derated Application of Parts for ESD (Electronic Systems ...
... o Application - Aluminum electrolytic capacitors provide the tallest voluse, mass and cost per microfarad except for tan- , talum capacitors. ...
1985-03-01
Derated Application of Parts for (Electronic System Division) ...
... o Application - Aluminum electrolytic capacitors provide the smallest volume, mass and cost per microfarad except for tan- talum capacitors. ...
1983-09-01
Degradation of gas turbine coatings and life assessment
Energy Technology Data Exchange (ETDEWEB)
MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.
1998-12-31
British Library Electronic Table of Contents (United Kingdom)
Ultrasonic gold and aluminum wire wedge bonding are widely used for electrical and signal interconnections of the integrated circuit chip packages. In this paper, based on the metallurgical theories and thermal aging test methods, the long-term thermal reliabilities of gold and aluminum wire wedge bonding on aluminum and Au/Ni/Cu pads, were investigated, respectively. At 200degreeC, the Au/Al bond interfaces evolved little when the storage time was less than 48h; with the aging time increasing, the interfacial intermetallic compounds (IMC) grew up from the pad (vertical growth); the primary compounds were Au5Al2 near the bond toe and heel, and Au2Al at the periphery. Then, the thickness of IMC was unchanged, and extended horizontally (lateral growth), Au5Al2 transformed into more stable Au...
2007-01-01
CONTRACT: NAS 8-11811 DESIGN, DEVELOPMENT, MANUFACTURE, AND ...
has been generally related to magnetic forming. One of the methods suggested was the following: A "pancake" magnetic coil is placed over a thin aluminum ...
Behavior of radioactive elements (uranium and thorium) in Bayer process
International Nuclear Information System (INIS)
It is essential that alumina used for manufacturing electronic devices should contain an extremely low level of alpha-radiation. The principal source of alpha-radiation in alumina is uranium, a minor source being thorium. Uranium in bauxite dissolves into the liquor in the digestion process and is fixed to the red mud as the desilication reaction progresses. A part of uranium remaining in the liquor precipitates together with aluminum hydroxide in the precipitation process. The uranium content of aluminum hydroxide becomes lower as the precipitation velocity per unit surface area of the seed becomes slower. Organic matters in the Bayer liquor has an extremely significant impact on the uranium content of aluminum hydroxide. Aluminum hydroxide free of uranium is obtainable from the liquor that does not contain organic matters.
AN/TAC-1 Telephone Battery Supply
... C14 and C15 are special aluminum electrolytic capacitors manufactured by Cornell-Dubilier and designed for high-frequency capability, long life ...
1987-02-01
Topical Report ''Corrosion Evaluation of LLW2 Skid-B Weld Failure Mechanisms (44139-92)
Energy Technology Data Exchange (ETDEWEB)
An independent investigation of pipe welding leaks from the Low-Level Waste 2 (LLW2) Skid-B System for the possibilities of improper welding (IW), microbiologically influenced corrosion (MIC), sensitization, chloride pitting corrosion (CPC), and intergranular stress corrosion cracking (IGSCC) was conducted. The results show the prevailing mechanisms that caused the leaks are identified as IW, CPC, and the improper selection of weld filler material for the base metals in an environment of the North Plateau underground water. These is no evidence of MIC, sensitization, or IGSCC. The chloride pitting corrosion mechanism that took place at all the welds are also described. All the pipelines were replaced with polyvinyl chloride (PVC) for cost saving and the LLW2 Skid B System has been successfully operating since 1999. This report summarizes the findings and recommendations associated with preventive ...
2001-05-31
Tensile strain limits of buried defects in pipeline girth welds
Energy Technology Data Exchange (ETDEWEB)
There are currently no accepted industry standards for the tensile strain limits of girth welds. This paper investigated the behavior of girth welds with buried defects subjected to high longitudinal strains caused by soil movement. A strain design methodology based on a crack driving method was used to examine the factors influencing stain limits along with a constraint-sensitive fracture mechanics approach. No strength undermatching was used in the welds, and the defect location had no influence on crack driving force. The weld joint was assumed to have uniform tensile properties. A 3D finite element (FE) model was used to simulate pipe behavior. Symmetric boundary conditions were imposed on the symmetry planes, and uniform remote axial displacement was applied as the primary loading. Automated data processing routines were developed to extract and analyze the data. The crack driving force was ...
2004-07-01
Special phased array applications for pipeline girth weld inspections
Energy Technology Data Exchange (ETDEWEB)
Pipeline automated ultrasonic testing (AUT) uses fully automated equipment that travels around a pipe on a welding band in a linear scan to allow array pulses to provide ultrasound information on weld zones. Pipeline AUT is also used for zone discrimination as well as with special calibration blocks, dual gate output displays, and rapid defect sizing. AUT allows for the inspection of welds soon after completion, and can save construction costs by process control when combined with engineering critical assessment (ECA) to minimize rejection rates. Ultrasonic phased arrays (UPA) use an array of elements that are all individually wired, pulsed, and time-shifted. Elements are pulsed in groups of approximately 16 elements at a time for pipeline welds. Phased arrays can be used to combine electronic scanning, sectorial scanning and precision focusing to give a practical combination of displays. Optimum angles ...
2004-07-01
Modelling of GMA welding in short-arc mode; Modelisation du soudage MIG/MAG en mode short-arc
Energy Technology Data Exchange (ETDEWEB)
Nowadays there is a lot of welding processes giving an answer to the great diversity of joints to realize and to the characteristics of the metals employed. The first chapter describes the different power sources used in welding. After that, a more detailed explanation of arc welding is given. Finally we present the design of a welding test bed. One can, of course, use an empirical approach to optimize a process. Nevertheless there are advantages in choosing an analytical approach since we can expect significant progress in the understanding of the dynamical interactions in the arc. That's why we present in the second chapter the theoretical knowledge concerning the behaviour of the molten metal transferred during Gas Metal Arc Welding. This work involves as well an experimental aspect required for the elaboration of the databases used to build the model. The recordings ...
2008-07-15
Energy Technology Data Exchange (ETDEWEB)
Microstructure characterization is important for controlling the quality of laser welding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft and an unambiguous identification of phases in the weldment was accomplished. It was found that there are {gamma}-FeCrNiC austenite solid solution dendrites as the matrix, (Nb, Ti) C type MC carbides, fine and dispersed Ni{sub 3} Al {gamma}' phase as well as Laves particles in the interdendritic region of the seam zone. A brief discussion was given for their existence based on both kinetic and thermodynamic principles.
2008-08-11
International Nuclear Information System (INIS)
Microstructure characterization is important for controlling the quality of laser welding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft and an unambiguous identification of phases in the weldment was accomplished. It was found that there are #gamma#-FeCrNiC austenite solid solution dendrites as the matrix, (Nb, Ti) C type MC carbides, fine and dispersed Ni_3 Al #gamma#' phase as well as Laves particles in the interdendritic region of the seam zone. A brief discussion was given for their existence based on both kinetic and thermodynamic principles.
2008-08-11
Repair of floating offshore units using bonded fibre composite materials
British Library Electronic Table of Contents (United Kingdom)
On ships, tankers and similar vessels structural defects such as cracks and corrosion damage are typically repaired by welding. However, welding is unwanted hotwork on floating offshore units (FOUs) such as floating, production, storage and offloading (FPSO) and floating, storage and offloading (FSO) vessels because it requires shutdown of parts of the vessel thus resulting in expensive production delays. Bonded fibre composite material patch repairs can be used as an alternative to overcome the hazards of hotwork associated with welding. The patches are bonded over the defect and the integrity of the original structure is hence restored. The patch repair technology can also be utilised to provide upgrades, such as life extensions and higher design requirements. A recommended practice (RP)...
2009-01-01
Failure analyses and weld repair of boiler feed water pumps
Energy Technology Data Exchange (ETDEWEB)
During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.
1998-12-31
Effect of thermal cycling on the alloy 800/2.25 Cr-1 Mo steel joint
International Nuclear Information System (INIS)
The critical part of the trimetallic transition joint (type 304 stainless steel/Alloy 800/2.25 Cr-1 Mo steel), the Alloy 800/2.25 Cr-1 Mo steel joint welded with Inconel 182, was subjected to thermal cycling between room temperature and 873 K. The thermal cycling test procedure used produces accelerated failures in transition joints similar to those observed in steam generators of operating power plants. On thermal cycling, precipitation at the weld/ferritic steel interface decreased on post-weld heat treatment. This precipitation increased with increased prior ageing and applied stress. The results of these tests indicated a considerable improvement in performance of the trimetallic transition joint compared to the direct (bimetallic) transition joint. (orig.).
International Nuclear Information System (INIS)
The problems are discussed of using radionuclide X-ray fluorescence analysis (the most frequently used source is "2"4"1Am) and neutron activation analysis for monitoring the chemical quality of the working environment of a welder. Elements determinable by these methods are listed and the advantages of the methods stated with regard to speed, simplicity and appropriate accuracy of measurement together with commercial availability of the instruments. Welding as a source of harmful substances is assessed by determination of the amount of chromium in aerosols generated by welding austenitic chromium-nickel steels. The described methods allow to obtain a complex image of the chemical nature of welding aerosols and to understand the mechanism of their impact on the human organism. (J.C.).
1986-01-01
PWR primary circuit piping installation of Daya Bay Nuclear Power Plant
International Nuclear Information System (INIS)
The installation procedure, the fabrication, fitting up, positioning, adjustment and welding of piping, examinations, hydrostatics testing and insulation of piping for reactor primary circuit piping of Daya Bay Nuclear power Plant are briefly described.
Energy Technology Data Exchange (ETDEWEB)
In view of the situation that aging of boiler components proceeds and some `Type IV` cracking incidents are reported recently, the development of an accurate remaining life evaluation method for boiler weldment parts is an important subject for the utilities. In this study, simulated materials with coarse and fine grain microstructures in a weldment heat affected zone were produced, and their high temperature strength properties were evaluated. The strength property of the weld joint was also discussed based on the experimental and analytical results. It was found that the creep rupture strength of the fine grain material was as low as 1/2 of the base metal and as 1/5 of the coarse grain material, and the weld joint ruptured at the fine grain region in a shorter period than the base metal as the applied stress level decreased. Many grainboundary creep cavities were also observed in the fine grain region. A creep deformation analysis by FEM ...
1998-03-15
Energy Technology Data Exchange (ETDEWEB)
After October 1993, Swedish BWR power plant operators will be required to present an inspection concept which will facilitate the nondestructive examination of recirculation system piping. According to the pertinent Swedish codes and standards, such inspections will be required to focus on internal pipe surfaces. Since it is impossible for external inspections to cover all essential areas with the necessary degree of sensitivity (geometry, beam attenuation), Siemens-KWU was commissioned to develop an inspection system which combines ultrasonic search units and eddy current probes to produce the required degree of examination sensitivity. A pipe crawler was developed to transport the inspection unit. This device can be used for the inspection of circumferential and longitudinal pipe welds, nozzle-to-pipe welds and RPV nozzle-to-shell welds. Special probes designed to fulfill inspection and manipulation requirements were ...
1994-12-31
Bibliography of the technical literature of the Materials Joining Group, 1951--1991
Energy Technology Data Exchange (ETDEWEB)
This document contains a listing of the written scientific information originating in the Materials Joining (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1991. This registry of documents is as much as possible, in the order of issue date.
1991-12-01
Energy Technology Data Exchange (ETDEWEB)
Today`s nuclear power plants are marked by increasing needs for non-destructive inspection techniques in preventive maintenance programs. Additionally, it is becoming more important to evaluate residual stress which may be a key parameter for crack propagations in welded pipings. The authors have developed an ultrasonic velocity measurement method which obtains ultrasonic velocity changes by residual stress with a high accuracy. The ultrasonic velocity measurement is composed of three procedures. They are as follows. (1) Highly accurate propagation time measurements; (2) Pipe thickness correction; (3) Residual stress evaluation. The ultrasonic velocity measurements have been applied to the residual stress evaluation of carbon steel welded pipings. Destructive testing using stress strain gauges was done after the ultrasonic non-destructive evaluation of the residual stress. The experimental results verified that residual stress in carbon steel ...
1995-08-01
Influence of current needs on the advancement of aluminum electrolytic capacitors
The need for cost effective, high performance, long life capacitors with improved reliability is discussed. It is shown that a low cost, miniature aluminum capacitor, with improved reliability and proven life, can be produced with existing technology. It is further shown that the capacitor can be specified for 125 C life and shelf test requirements, and meet established standards for their parametric performance.
1981-06-01
Evidence for the nature of true Lewis sites in faujasite-type zeolites
An IR spectroscopic study of the reduction of copper-exchanged Linde Na-Y zeolite with hydrogen or carbon monoxide and oxidation with oxygen or oxygen-18 showed that copper(I) and AlO(+1) are formed during reduction, and that oxidation generates copper(II) ions but does not change the aluminum species. Trigonally coordinated aluminum was not detected.
1979-05-03
Eulerian simulation of the perforation of aluminum plates by nondeforming projectiles
Energy Technology Data Exchange (ETDEWEB)
A new algorithm for the treatment of sliding interfaces between solids with or without friction in an Eulerian wavecode is described. The algorithm has been implemented in the two-dimensional version of the CTH code. The code was used to simulate penetration and perforation of aluminum plates by rigid, conical-nosed tungsten projectiles. Comparison with experimental data is provided.
1992-03-01
Direct production of niobium titanium alloy during niobium reduction
International Nuclear Information System (INIS)
This paper describes a process for the direct production of a superconductive niobium-titanium alloy during reduction of niobium pentoxide. It comprises: mixing at least one of titanium metal powder and titanium dioxide powder with niobium pentoxide powder and aluminum powder; heating the resulting mixture to form a niobium-titanium alloy and a slag consisting essentially of aluminum oxide; and separating the alloy and the slag.
1989-10-26
UK PubMed Central (United Kingdom)
32P-Postlabeling analysis and enzyme-linked immunosorbent assay (ELISA) have been used to detect DNA adducts in peripheral blood lymphocytes from primary aluminum production plant workers who were exposed...Full Text Available
1993-03-01
Boron/aluminum shelf for shuttle orbiter
International Nuclear Information System (INIS)
Boron/aluminum skins and channels were used in the fabrication of a prototype honeycomb sandwich avionics shelf. The avionic shelves are stiffness-critical and must be vibration tolerant. In conjunction with the shelf mounting system, they must isolate the avionics equipment from the severe vibration of the primary and secondary structure nearby. Design rationale, fabrication procedures, vibration test criteria and test results are presented. (9 fig) (U.S.).
Secondary hazards of high power laser beam welding
International Nuclear Information System (INIS)
Hazardous UV-radiation and short-wavelength visible (blue) light is emitted by the high temperature plasma above the welding-keyhole. Ozone and NO_x is produced due to UV-induced photodissociation of oxygen and high temperature gas-phase reactions. Spectral measurements of the plasma emission show that the allowed dose for UV-radiation and blue light exposure per work day can be exceeded in as short as a few seconds. Similarly, measurements and models of the ozone and NO_x concentration show that the maximum workplace concentrations might be reached quickly if no appropriate exhaust and filter system is installed. (author)
1996-01-01
Energy Technology Data Exchange (ETDEWEB)
In the power station West Block 2 at Voerde (Federal Republic of Germany), cracks in the final stage of the shaft were determined at the ND1 rotor of the 350 MW condensation tube was determined. A purely mechanical preparation of the crack was not possible due to the depth of the crack. A substitute rotor was not available. A repair solution was developed covering a welding of a new shaft section to the existing rotor. The authors of the contribution under consideration report on the damage, cause of the damage, repair solution and the process of repair.
2010-07-01
International Nuclear Information System (INIS)
In this study, a range of joining technologies has been investigated for creating attachments between refractory metal and Ni-based superalloys. Refractory materials of interest include Mo-47%Re, T-111, and Ta-10%W. The Ni-based superalloys include Hastelloy X and MarM 247. During joining with conventional processes, these materials have potential for a range of solidification and intermetallic formation-related defects. For this study, three non-conventional joining technologies were evaluated. These included inertia welding, electro-spark deposition (ESD) welding, and magnetic pulse welding (MPW). The developed inertia welding practice closely paralleled that typically used for the refractory metals alloys. Metallographic investigations showed that forging during inertia welding occurred predominantly on the refractory metal side. It was also noted that at least some degree of ...
2006-01-20
Magnetically-impelled arc butt welding of automobile parts
International Nuclear Information System (INIS)
Results of an investigation of the weldability of compact hollow automobile parts are reported. The use of magnetically impelled arc butt (MIAB) welding for a piston rod (OD_22_mm x 2.2_mm thickness), a shock-absorber (OD 40 mm x 2.2 mm) and a torque rod (OD 34 mm x 6 mm) has been investigated. Metallographic examination and comprehensive mechanical testing has been conducted to demonstrate the effectiveness of the method for joining of these types of automobile components
2010-01-01
Energy Technology Data Exchange (ETDEWEB)
Calibration system for spot welding robots has been developed. The purpose of this system is to reduce the misalignment of tool center point (TCP) generated when teaching data made by off-line system is input to an actual robot. After the factor of the misalignment was analyzed, the relation between a main factor and the misalignment was modeled. In addition, the model was verified on experiment. The achievement of the accuracy requirement and practical use in the site was confirmed by the result of the verification. (author)
1999-04-01
Basic radiation sterilization properties of packaging materials
International Nuclear Information System (INIS)
The foils of various materials were irradiated with "6"0Co with an activity of 11,538 TBq. The minimum radiation dose was 25 kGy. Changes in chemico-physical properties were evaluated by infrared spectroscopy and were not detected after irradiation with 25 kGy. Packing foils were subjected to the following tests: mechanical tests, tests of weld strength, tests of impact resistance, free fall tests, permeability tests for water vapour and microbiological tests. The results of all tests were tabulated. The tests showed that the foils are impermeable for microorganisms and provided the welds are airtight the packed products remain sterile. (J.P.).
1984-11-28
Electrometallurgical treatment of aluminum-matrix fuels
Energy Technology Data Exchange (ETDEWEB)
The electrometallurgical treatment process described in this paper builds on our experience in treating spent fuel from the Experimental Breeder Reactor (EBR-II). The work is also to some degree, a spin-off from applying electrometallurgical treatment to spent fuel from the Hanford single pass reactors (SPRs) and fuel and flush salt from the Molten Salt Reactor Experiment (MSRE) in treating EBR-II fuel, we recover the actinides from a uranium-zirconium fuel by electrorefining the uranium out of the chopped fuel. With SPR fuel, uranium is electrorefined out of the aluminum cladding. Both of these processes are conducted in a LiCl-KCl molten-salt electrolyte. In the case of the MSRE, which used a fluoride salt-based fuel, uranium in this salt is recovered through a series of electrochemical reductions. Recovering high-purity uranium from an aluminum-matrix fuel is more challenging than treating SPR or EBR-II fuel because the ...
1996-08-01
Design and strength evaluation of structural joint made by electro-magnetic forming (EMF)
International Nuclear Information System (INIS)
Recently, weight reduction of vehicles has been of great interest, and consequently, the use of low-density materials in the automotive industry is increasing every year. Materials should not be substituted such a way that material of component parts is simply changed because there is a problem in achieving stiffness and strength. To achieve these requirements, the automobile should be redesigned totally. Aluminum spaceframe is rapidly being adopted as a body structure for accommodating lightness, stiffness and strength requirement. In aluminum spaceframe manufacturing, it is often required to join aluminum tube. But there are few suitable methods for joining aluminum tube, so that much interest has been focused on testing suitable joining methods. Joining by electromagnetic forming(EMF) can be useful method in joining aluminum tube, which offers some advantages compared with the ...
2004-06-10
Aluminum siting in mordenite and dealumination mechanism
The dealumination of mordenite by acidification (HCl, HNO/sub 3/) and by SiCl/sub 4/ and steaming treatments is followed by high-resolution magic-angle-spinning solid-state /sup 29/Si and /sup 27/Al NMR spectroscopy. The combined use of these techniques leads to the determination of the silicon-aluminum ordering. It is demonstrated that aluminum atoms preferentially occupy tetrahedral positions in the four-membered rings of the mordenite structure. In addition, a mechanism of dealumination can be inferred, consisting in removing the aluminum atoms two by two from the four-membered rings. It is also possible to compute the number of SiOH groups left in the unit cell after the progressive removal of aluminum atoms: four groups per extracted Al atom are generated in the beginning of dealumination and this number gradually decreases to two, suggesting that a structural reorganization must necessarily occur ...
1986-10-09
Use of polymer conductors for welding thermoplastic materials
International Nuclear Information System (INIS)
Although some polymer conductors of electricity (ex. Polyanilines) are materials known for more than 100 years, only recently have the interesting chemical, electrical and optic properties of their insulating and conducting forms been recognized. Advances made in the chemistry of polymer conductors have also led to improvements in processing them. This work studies a practical application of these materials: the use of polymer conductors for the remote welding of insulating thermoplastic polymers, using energy from microwaves for the local heating of the union. Many thermoplastics (for ex. Polyethylene) do not absorb, or absorb very little, energy from microwaves. Different conductor materials (conductor polymers, carbon nanotubes), however, heavily absorb energy from microwaves with the resulting heating. In this way the welding zone can be heated without affecting the rest of the piece. Conductor polymers (polyanilines) were synthesized ...
2004-11-01
Pitting corrosion of welded joints of chromomanganese with nitrogen austenite steel
International Nuclear Information System (INIS)
The tendency of welded joints from 10Kh14AG15 and 10Kh14AG9 steels to pitting corrosion under the conditions of operating blast-furnace gas purification scrubbers has been investigated. Water in scrubbers contains various quantities of chlorides and sulfates, has pH from 6 to 9 and temperature 65-75 deg. The laboratory corrosion tests have been carried out also on samples turned from the heat-affected zone (h.a.z.) of welded plates at 20 and 65 deg. Anode polarization curves have been read from the Vk corrosion potential at potential shifting rate 0.01 V/min. It is established that in most rigid conditions of scrubbers operating pitting corrosion (PC) rate of chrome-manganese nitrogen-containing steel can reach 2.5 mm/year. At high content of chlorides in water the elevated temperature and external tensile stresses intensify PC. The resistance of welded joints to PC when using welding materials on ...
Demonstration of realtime radiography on pipeline girth welds: Final report
Energy Technology Data Exchange (ETDEWEB)
Conventional radiography has been the accepted nondestructive testing (NDT) method used for many years to either ''accent'' or ''reject'' a field weld in the pipeline industry. However, conventional radiography requires the expense of film, developing chemicals, and manpower for film development. It also normally has a delay of 2 hours or more between when the weld was radiographed and when the radiographic film of the weld is available for interpretation. Over the last few years, a newer approach to performing radiographic testing, called ''realtime'' radiography, has been used in several different types of field inspection operations. The realtime radiography system forms the image with optical imaging in lieu of photographic film. Objectives of this project were: (Task 1) Integration of realtime x-ray system ...
1988-09-01
Energy Technology Data Exchange (ETDEWEB)
The results of the creep performance studies at temperatures from 700-1000 C with welds of alloy 800 HT, the manual shielded metal arc welds made with Githerm 85 and Grini 209 filler metals, as well as the MIG pulsed arc welds made with the Nicrofer S 206 and Nicrofer S 5520 filler metals, proved to be in very good agreement with the calculated characteristic values published on VdTUeV sheet 434 in comparative assessments based on creep values valid for a service period of 10 000 hours. The MIG pulsed arc weld made with the Nicrofer S 5520 filler metal achieved by far the best results and strength values comparable to those of the base material, whereas the values of the other welds were corresponding to calculated strength values of the base material reduced by 20%. (orig./CB) [Deutsch] Die im Temperaturbereich von 700-1000 C an Alloy 800 HT und den ...
1999-10-01
Summary of Dissimilar Metal Joining Trials Conducted by Edison Welding Institute
International Nuclear Information System (INIS)
Under the direction of the NASA-Glenn Research Center, the Edison Welding Institute (EWI) in Columbus, OH performed a series of non-fusion joining experiments to determine the feasibility of joining refractory metals or refractory metal alloys to Ni-based superalloys. Results, as reported by EWI, can be found in the project report for EWI Project 48819GTH (Attachment A, at the end of this document), dated October 10, 2005. The three joining methods used in this investigation were inertia welding, magnetic pulse welding, and electro-spark deposition joining. Five materials were used in these experiments: Mo-47Re, T-111, Hastelloy X, Mar M-247 (coarse-grained, 0.5 mm to several millimeter average grain size), and Mar M-247 (fine-grained, approximately 50 (micro)m average grain size). Several iterative trials of each material combination with each joining method were performed to determine the best practice joining method. ...
Summary of Dissimilar Metal Joining Trials Conducted by Edison Welding Institute
Energy Technology Data Exchange (ETDEWEB)
Under the direction of the NASA-Glenn Research Center, the Edison Welding Institute (EWI) in Columbus, OH performed a series of non-fusion joining experiments to determine the feasibility of joining refractory metals or refractory metal alloys to Ni-based superalloys. Results, as reported by EWI, can be found in the project report for EWI Project 48819GTH (Attachment A, at the end of this document), dated October 10, 2005. The three joining methods used in this investigation were inertia welding, magnetic pulse welding, and electro-spark deposition joining. Five materials were used in these experiments: Mo-47Re, T-111, Hastelloy X, Mar M-247 (coarse-grained, 0.5 mm to several millimeter average grain size), and Mar M-247 (fine-grained, approximately 50 {micro}m average grain size). Several iterative trials of each material combination with each joining method were performed to determine the best practice joining method. ...
2005-11-18
Energy Technology Data Exchange (ETDEWEB)
This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions ...
2002-07-08
Production of carrier free 188Re radioisotope generator based on aluminum tungstate matrix
British Library Electronic Table of Contents (United Kingdom)
Improved radionuclide generator include a substantially insoluble salt of a radioactive parent which may be directly packed in column for subsequent elution of the daughter radionuclide. An improved 188Re generator was prepared by reacting a radioactive tungsten (188W) as parent radionuclide incorporated with aluminum chloride to obtain an insoluble radioactive aluminum tungstate matrix. The investigated matrix was characterized on the basis of the chemical composition, IR, thermal analysis and mechanical stabilities. The factors affecting the elution performance were studied such as influence of pH, molar ratio and drying temperature. From the obtained data, the molar ratio W:Al was 1.5:1 at pH?=?4, the matrix dried at 105??C for 2 h. Chromatographic and multichannel analysis has been cur...
2010-01-01
Energy Technology Data Exchange (ETDEWEB)
An inorganic particulate adsorbent of a titania-alumina is described for treating a superheated water containing radioactive materials such as cobalt ions, which is free from release of corrosive impruities, and which has a high adsorption capacity of radioactive materials and a high mechanical strength is prepared by hydrolyzing a titanium alkoxide and an aluminum alkoxide, thereby forming a hydrous titanium oxide and a hydrous aluminum oxide, respectively; precalcining the hydrous titanium oxide and aluminum oxide, mixing and molding the resulting titania and alumina into a particulate mixture thereof having a titania mole fraction of 0.2 to 0.9, and calcining the particulate mixture at 500/sup 0/-700/sup 0/C. This absorbent is effectively used in treat boiling water-type nuclear reactor core-circulating water to remove radioactive substances therefrom.
1981-08-04
Measurement of induced radioactivity in materials found around a neutron generator
The induced radioactivity in the construction materials of a Cockcroft-- Walton type neutron generator was measured. Major activation products (/sup 24/ Na, /sup 28/Al, /sup 56/Mn, /sup 64/Cu, /sup 65/Ni, /sup 69m/Zn, /sup 88/Rb /sup 91/Sr /sup 101/Mo, /sup 187/W/ and resulting doses are tabulated. Results show that the highest gamma activities would be observed in the fluorescent bulbs, copper pipe, aluminum lattice rod, and the aluminum pipe clamp. Thermoluminescent dosimeter readings yield the highest doses for the copper pipe tee, copper pipe, and aluminum lattice rod. Results of measuremerts of the neutron and gamma dose profiles of the facility are shown. However the indication is clearly that the tritium target, compared to other components, is the major source of radiation both during and after shutdown. (UK)
1974-01-01
Machinability of magnesium alloy in ultra-precision diamond cutting
Energy Technology Data Exchange (ETDEWEB)
This paper deals with an experimental study of ultra-precision diamond cutting of magnesium alloy (AZ31). In order to investigate the machinability such as the cutting force and the surface integrity and understand the problems in a micro cutting, the experiments on the diamond cutting of magnesium alloy and pure aluminum with an ultra-precision turning machine has been carried out. The machinability of magnesium alloy was compared with that of pure aluminum and discussed. Consequently, both the thrust force component and the surface roughness obtained by cutting of magnesium alloy became larger than that of pure aluminum. It was also found that the inclusions or the defects in the work material caused to generate the scratches on the finished surface and influenced the integrity of mirror surface. (orig.)
2003-07-01
K-edge X-ray absorption spectra of argon in sputtered aluminum films
International Nuclear Information System (INIS)
We have measured K-edge X-ray absorption spectra of argon in sputtered aluminum films at a synchrotron radiation facility (the Photon Factory). We found that the energy and shape of white line change when the film is annealed at 500 C and the spectrum becomes resembling that of argon implanted in silicon. From the analyses of the X-ray absorption spectra and TEM observation we concluded that argon exists as very small atom clusters with a diameter less than 1 nm or exist as isolated atoms in the as-sputtered aluminum film, and that the size of the clusters become as big as 10 nm diameter when the film is heated. (Copyright (c) 1999 Elsevier Science B.V., Amsterdam. All rights reserved.)
1999-01-04
Formulation of multi-component explosives
Energy Technology Data Exchange (ETDEWEB)
In a method for formulating a multi-component explosive composition, the steps are described comprising: (a) providing a defined body of unconsolidated particulate aluminum fuel granules having an average particle size within the range of 1/64-1/4 inch and an average bulk density within the range of 0.2-1.0 gm/cc; (b) providing a phase oxidizing liquid; and (c) flooding said body of particulate aluminum fuel of step (a) with the oxidizing liquid of step (b) to provide a bulk density of said mixture of oxidizing liquid and particulate aluminum fuel mass within the range of 1.2-1.7 gm/cc and provide an explosive formulation detonable at 20 C in a diameter of 4 inches by a one pound pentolite booster.
1993-07-13
Energy Technology Data Exchange (ETDEWEB)
The performance of scanning driver circuits fabricated with self-aligned aluminum gate polysilicon thin-film transistors (TFT's) is demonstrated. After the gate electrode patterning, the fabrication process temperature is kept below 400degC to enable the use of aluminum gate electrodes. The low-temperature crystallization phenomenon, which occurs when protons are implanted simultaneously with boron or phosphorus dopants, is employed to eliminate the 600degC activation-annealing process. A maximum clock frequency of about 2.0 MHz is achieved when the driver operating voltage is 24 V and the TFT channel length is 12 [mu]m. (author).
1994-01-01
International Nuclear Information System (INIS)
The performance of scanning driver circuits fabricated with self-aligned aluminum gate polysilicon thin-film transistors (TFT's) is demonstrated. After the gate electrode patterning, the fabrication process temperature is kept below 400degC to enable the use of aluminum gate electrodes. The low-temperature crystallization phenomenon, which occurs when protons are implanted simultaneously with boron or phosphorus dopants, is employed to eliminate the 600degC activation-annealing process. A maximum clock frequency of about 2.0 MHz is achieved when the driver operating voltage is 24 V and the TFT channel length is 12 #mu#m. (author).
Embryo-damage induced nucleation of microcracks in an aluminum alloy under impact loading
Energy Technology Data Exchange (ETDEWEB)
The nucleation of microdamage under dynamic loading was investigated through planar impact experiments accomplished with a light gas gun. The microscopic observation of recovered and sectioned specimens showed that microcracks were nucleated only by cracking of brittle particles inside material. However, for comparison the in situ static tensile tests on the same material conducted with a scanning electron microscope showed that the microcracks were nucleated by many forms those were fracture of ductile matrix, debonding particles from matrix and cracking of brittle particles. The quantitative metallographic observations of the specimens subjected to impact loading showed that most of the cracked particles were situated on grain boundaries of the aluminum matrix. These facts suggested the concept of critical size and incubation time of submicroscopic cavities in the dynamic case and the mechanism of embryo-damage induced nucleation by fracture of brittle particles ...
1995-06-01
Effect of Gallium Focused Ion Beam Milling on Preparation of Aluminum Thin Foils
Energy Technology Data Exchange (ETDEWEB)
Focus Ion Beam (FIB) milling has greatly extended the utility of atom probe and TEM because it enables sample preparation with a level of dimensional control never before possible. Using FIB it is possible to extract the samples from desired and very specific locations. The artifacts associated with this sample preparation method must also be fully understood. In this work issues specifically relevant to the FIB milling of aluminum alloys are presented. After using the FIB as a sample preparation technique it is evident that gallium will concentrate in three areas of the sample: on the surface, on grain boundaries and at interphase boundaries. This work also shows that low energy Ar ion nanomilling is potentially quite effective for removing gallium implantation layers and gallium from the internal surfaces of aluminum thin foils.
2010-03-01
Aluminum Tolerance in Moso Bamboo (Phyllostachys pubescens)
British Library Electronic Table of Contents (United Kingdom)
Moso bamboo (Phyllostachys pubescens) is widely distributed in the acid soil region of Southern China, where great potential of aluminum (Al) toxicity exists. To evaluate the Al tolerance of Moso bamboo, seed germination and root elongation were compared with two rice cultivars, and physical and physiological damages were examined under various levels of Al stress. Results showed that Moso bamboo seed germination was inhibited when Al concentration increased to 500 ?M, and the median lethal concentration was 2,000??M. Comparatively, the rice seed germination was not inhibited even at a concentration of 2,000??M Al. Aluminum accumulated mainly in the cell wall of root apices, and entered into protoplasts as treating time prolonged and/or Al concentration increased, which resulted in apoptos...
2011-01-01
Subject Index to MIL-HDBK-338 Electronic Reliability Design ...
... CONDUCTOR 11,5-209 CAPACITORS II,A-2, 11,5-144 ALTITUDE EFFECTS 11,5-160 ALUMINUM ELECTROLYTIC CAPACITORS 11,5-145 ...
2011-05-14
Site Error There's a problem with ... - NASA Technical Reports Server
Mar 1, 2011 ... Bending moments recorded by sensors on the aluminum tube. ... the escape rocket motor, tests also were made with the escape tower and rocket .... Incoming photographic data will be electronically converted and processed ...
Molecular Characterization of Aluminium (aluminum) Tolerance in Rye
Aluminium (Al) toxicity, affecting around half of the world¿s arable land, severely hinders the ability of crop plants to utilize moisture and nutrients by restricting root growth and function. Among the cultivated cereals, rye is the most Al-tolerant and represents an important potential source of ...
Metallography of pitted aluminum-clad, depleted uranium fuel
Energy Technology Data Exchange (ETDEWEB)
The storage of aluminum-clad fuel and target materials in the L-Disassembly Basin at the Savannah River Site for more than 5 years has resulted in extensive pitting corrosion of these materials. In many cases the pitting corrosion of the aluminum clad has penetrated in the uranium metal core, resulting in the release of plutonium, uranium, cesium-137, and other fission product activity to the basin water. In an effort to characterize the extent of corrosion of the Mark 31A target slugs, two unirradiated slug assemblies were removed from basin storage and sent to the Savannah River Technology Center for evaluation. This paper presents the results of the metallography and photographic documentation of this evaluation. The metallography confirmed that pitting depths varied, with the deepest pit found to be about 0.12 inches (3.05 nun). Less than 2% of the aluminum cladding was found to be breached resulting in less than 5% of ...
1994-12-01
J4P Evaluation of Externally Heated Pulsed MPD Thruster Cathodes
twenty 350 V, 2.5 mF aluminum electrolytic capacitors with 10.8 mH inductors made of multi-strand wire. The PFN discharge was controlled using an silicon ...
Investigations into the nature of a silicoaluminophosphate with the faujasite structure
Energy Technology Data Exchange (ETDEWEB)
The physicochemical nature of a silicoaluminophosphate with the faujasite structure has been studied. The molecular sieve framework contains a homogeneous distribution of silicon, aluminum, and phosphorus and is negatively charged. Combustion in air of the charge-compensating organic cations produces hydroxyl groups which exhibit Broensted acidity.
1987-04-29
Guman June, 1971 PCD-TR-71-3, FHR 3795 - NASA Technical Reports Server
the network were assembled of custom 450 volt Aluminum electrolytic capacitors provided by the Mallory Capacitor Company. A comparison between theoretical ...
George C. Ma& Marshad Space Flight Center, Alabama - NASA ...
tact materials ate Ti-Pd-Ag and the back surface reflector is formed from evaporated .... Ti-Pd-Ag, Dielectric Wraparound. BSR. Evaporated Aluminum ...
Cross protection among Haemophilus parasuis strains in immunized gnotobiotic pigs.
UK PubMed Central (United Kingdom)
In an attempt to establish if cross protection can be induced by different strains of Haemophilus parasuis, three groups of 12 gnotobiotic pigs were immunized each with an aluminum hydroxide adsorbed...Full Text Available
1991-01-01
Corrosion of aluminum cladding under optimized water conditions
Energy Technology Data Exchange (ETDEWEB)
Experience at SRS, ORNL, BNL, and Georgia Institute of Technology involving irradiated aluminum clad fuel and target elements, as well as studies of non-irradiated aluminum indicate that some types of aluminum assemblies can be kept in a continually well-deionized water atmosphere for up to 25 years without problems. SRS experience ranges from 2.75 years for the L-1.1 charge kept in deionized D[sub 2]O[sup 1] to greater than 10 years for assemblies stored in the Receiving Basin for Off-site Fuel (RBOF)[sup 2]. Experience at Georgia Institute of Technology reactor in Atlanta yielded the longest value of 25 years without problems. The common denominators in all of the reports is that the water is continually deionized to approximately 2 M[Omega] (2 [times] 10[sup 6]ohms) resistivity and the containers for the water are stainless steel or other non-porous material. This resistivity value is equivalent to a value of 0.5 ...
1992-07-08
Corrosion of aluminum cladding under optimized water conditions
Energy Technology Data Exchange (ETDEWEB)
Experience at SRS, ORNL, BNL, and Georgia Institute of Technology involving irradiated aluminum clad fuel and target elements, as well as studies of non-irradiated aluminum indicate that some types of aluminum assemblies can be kept in a continually well-deionized water atmosphere for up to 25 years without problems. SRS experience ranges from 2.75 years for the L-1.1 charge kept in deionized D{sub 2}O{sup 1} to greater than 10 years for assemblies stored in the Receiving Basin for Off-site Fuel (RBOF){sup 2}. Experience at Georgia Institute of Technology reactor in Atlanta yielded the longest value of 25 years without problems. The common denominators in all of the reports is that the water is continually deionized to approximately 2 M{Omega} (2 {times} 10{sup 6}ohms) resistivity and the containers for the water are stainless steel or other non-porous material. This resistivity value is equivalent to a value of 0.5 ...
1992-07-08
Aluminum nitride precipitation and texture development in batch-annealed bake-hardening steel
Energy Technology Data Exchange (ETDEWEB)
A model is presented that describes the development of texture during the production process of bake-hardening steel recrystallized in a batch-annealing furnace. Proper conditions are analyzed to generate a pronounced {gamma}-fiber texture and a pancake microstructure that shows superior deep drawability. The {gamma}-fiber texture is assumed to be caused by the interaction between tertiary precipitating aluminum nitride particles and the recrystallization process during heating in the furnace. Deep drawability is presented in terms of the logarithmic {gamma}- and {alpha}-fiber X-ray intensity ratio. The computer simulation of the coupled aluminum nitride precipitation and recrystallization kinetics is based on an iterative procedure. A comparison between simulation results and available experimental data proves the ability of the model to predict the final deep drawability, taking into account the initial aluminum and ...
1999-06-01
Activation calculations using an expanded data base
Energy Technology Data Exchange (ETDEWEB)
Using an expanded nuclear data base, the activation of nitrogen, aluminum, iron, nickel, copper, zirconium, niobium, molybdenum, tungsten, and lead were calculated for the first wall positions of the STARFIRE and MARS conceptual fusion reactors.
1986-04-01
Thermodynamic Model of Aluminum Combustion in SDF Explosions
Energy Technology Data Exchange (ETDEWEB)
Thermodynamic states encountered during combustion of Aluminum powder in Shock-Dispersed-Fuel (SDF) explosions were analyzed with the Cheetah code. Results are displayed in the Le Chatelier diagram: the locus of states of specific internal energy versus temperature. Accuracy of the results was confirmed by comparing the fuel and products curves with the heats of detonation and combustion, and species composition as measured in bomb calorimeter experiments. Results were fit with analytic functions u = f(T) suitable for specifying the thermodynamic properties required for gas-dynamic models of combustion in explosions.
2006-06-19
Spray-formed tooling and aluminum strip
Energy Technology Data Exchange (ETDEWEB)
Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.
1995-11-01
Orthophosphoric acid interactions with ultrastable zeolite Y: Infrared and NMR studies
Energy Technology Data Exchange (ETDEWEB)
Zeolite Y is the active component of most commercial cracking catalysts. Interaction of H[sub 3]PO[sub 4] with extraframework aluminum of ultra-stable zeolite (USY) leads to the formation of different types of aluminum phosphates, while there is no indication of the formation of SAPO zeotype structures. The total acidity of USY slightly decreases upon the H[sub 3]PO[sub 4] treatment, while the maximum in the distribution of acid strength is shifted to milder acidities. Dealumination of the zeolite and creation of POH sites associated with AIPO[sub 4] are responsible for the modifications observed. 37 refs., 8 figs., 3 tabs.
1994-01-01
Niobium behaviour in liquid aluminium; Comportamento do niobio em aluminio liquido
Energy Technology Data Exchange (ETDEWEB)
In this paper we studied the behavior of commercially pure niobium immersed in molten aluminum. The experiments were carried out 800 and 900 deg C during 2 to 128 hours. Chemical and metallographic analyses, as well as microhardness measurements of the niobium specimens were accomplished. An increase of niobium content in the aluminum bath with time was observed. Metallographic observations revealed the formation of Nb Al{sub 3} external intermetallic compound. During dissolution, fragments of this compound settled at the bottom of the crucible. This behaviour was also observed at 900 deg C, nevertheless with higher intensity. (author) 10 refs., 5 figs., 3 tabs.
1996-12-31
International Nuclear Information System (INIS)
A mixture of powders of silica and aluminum nitride is subjected to high-energy ball milling for different milling times. This material is subsequently compacted by uniaxial pressing and sintered at 1450 deg. C. The resulting pellets are crushed and analysed by X-ray diffraction. For short milling times, the amount of phase transformation is minimal and the resulting material mostly consists of cristobalite and aluminum nitride. For long milling times, nanocrystalline #beta#-SiAl_2O_2N_2 is mainly produced.
2005-04-05
Energy Technology Data Exchange (ETDEWEB)
The uranium target of a gas jet transport system for fission products has been modified by the addition of an aluminum cover foil. The new modification allows fission fragments of low mass to enter a continuous chemistry system while heavier fragments are stopped in the aluminum. The elimination of the heavier homologues allows development of simpler and faster chemical separation procedures. In addition, since the lighter fragments are slowed down by the cover foil a smaller target chamber can be used. This leads to a reduction in system holdup time.
1987-04-15
International Nuclear Information System (INIS)
The uranium target of a gas jet transport system for fission products has been modified by the addition of an aluminum cover foil. The new modification allows fission fragments of low mass to enter a continuous chemistry system while heavier fragments are stopped in the aluminum. The elimination of the heavier homologues allows development of simpler and faster chemical separation procedures. In addition, since the lighter fragments are slowed down by the cover foil a smaller target chamber can be used. This leads to a reduction in system holdup time. (orig.).
British Library Electronic Table of Contents (United Kingdom)
Superstrong shock waves of multimegabar level generated during ablation of an aluminum surface by intense (<1 PW/cm2) femtosecond laser pulses have been detected by observing the propagation of a shock wave in air from the ablated surface to a broadband piezoelectric receiver. The estimated initial pressure and velocity of the shock wave (ablation plume) agree well with data obtained earlier by various methods for shock waves propagating inside ablated targets.
2011-01-01
Etching characteristics of high-purity aluminum in hydrochloric acid solutions
Energy Technology Data Exchange (ETDEWEB)
We investigated the effects of additives to the etching solution of 1 M hydrochloric acid on the electrochemical etching behavior for aluminum electrolytic capacitors, using scanning and transmission electron microscopy, and AC impedance spectroscopy. For the addition of 1 M sulfuric acid or 5% ethylene glycol to the hydrochloric acid solution, the distribution of etch tunnels was more uniform with high density of etch pits compared with that without addition. The highest specific surface area was obtained from the electrolyte with 5% ethylene glycol additive. The correlation of internal morphologies of etched foils with impedance parameters was interpreted by impedance techniques.
2007-03-25
Diffusion bonding on superplastic-aluminum and -magnesium alloys
Energy Technology Data Exchange (ETDEWEB)
The superplastic characteristics and diffusion bonding behaviors were investigated in commercial 7475 aluminum alloy and AZ31 magnesium alloy sheets. In this study, the presently used materials behaved in a superplastic manner at {proportional_to} 773 K (7475Al) and {proportional_to} 523 K (AZ31). Then, by the theoretical relationship between pressure and time, these materials were successfully diffusion bonded at the superplastic temperatures. The bonding strength was more than 65 MPa. The experimental bonding conditions in high quality joining, times and pressures, were good agreed with prediction analysis. (orig.)
2004-07-01
Catalysis over activated high silica zeolites
A process is provided for conducting organic compound conversion over a catalyst composition comprising a specially treated crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite having been synthesized from a reaction mixture comprising a diamine as a cation source. The treatment of the zeolite material comprises the sequential steps of reacting the zeolite with a dilute hydrogen fluoride solution, contacting the hydrogen fluoride solution reacted material with aluminum chloride vapor, and then treating the aluminum chloride contacted material to convert it to hydrogen form.
1985-05-07
Radioanalytical determination of chromium in welding fumes
International Nuclear Information System (INIS)
Radionuclide X-ray fluorescence analysis and fast neutron activation analysis were used for the determination of chromium. The excitation source for X-ray fluorescence analysis was a ring-shaped "2"4"1Am source with an activity of 18.5x10"9 Bq. SYNPOR filters of 35 mm in diameter were used for the measurement. The 5.414 keV Cr peak was measured with a Si(Li) detector. The sensitivity was 0.05 mg for a period of measurement of 1000 s. A neutron generator with an emission of 10"9 s"-"1 was used as the source of fast neutrons. "5"2V and "5"3V, the products of nuclear reaction with Cr, were measured gamma spectrometrically with a Ge(Li) detector. The sensitivity for Cr is 0.015 mg, in the presence of Mn which causes interference the sensitivity is a mere 0.075 mg. The mentioned methods were used to determine total Cr and Cr(VI) in welding aerosols. It was found that the most toxic form, i.e., Cr(VI), is released during manual arc welding of high ...
1985-01-01
Material and process improvements in condenser tubing
Energy Technology Data Exchange (ETDEWEB)
The reliability of the surface condenser is a key factor in plant performance level and maintenance cost optimization. This is especially the case for thermal nuclear plants where condenser raw wa-ter ingress can introduce contamination into the chemically-controlled, steam/water loop potentially causing damage to sensitive equipment. Two important parameters must be taken into account when attempting to optimize the quality and the reliability of condenser tubing. They include selecting the appropriate material according to the cooling water corrosion level present. A second and equally important parameter is the manufac-turing of the tubing product itself. This paper will identify methods to optimize manufacturing processes and improve tubing quality, according to VALTIMET's 30 years of condenser welded tubing production experience. Those methods complete the core manufacturing process (forming and welding), through improvement of ...
2010-07-01
Evaluation of microstructures and mechanical properties in the HAZ of SA 508 Gr.4N Low Alloy Steel
International Nuclear Information System (INIS)
In the heat-affected zones (HAZ) of low alloy steels used for nuclear pressure vessel, microstructural changes, such as grain coarsening, carbide precipitation, and martensite formation, generally occur and cause a deterioration of toughness and an increase in sensitivity to brittle fracture. Metallographic analyses of low alloy steel welds reveal significantly different regions in HAZ microstructures. In 2-pass welds, there were seven characteristic regions in the HAZ determined by the peak temperature, to which the region was exposed during the weld thermal cycle: a coarse-grained region, a fine-grained region, an intercritical region, and subcritical region. The coarse-grained region can be categorized into four zones according to the reheating temperature as follows : an unaltered coarse-grained zone (UCGHAZ), a supercritically reheated coarse grained zone (SCRCGHAZ), an intercritically reheated coarse-grained zone ...
2006-11-02
Energy Technology Data Exchange (ETDEWEB)
Transition joints in power plants between ferritic steels and austenitic stainless steels suffer from a mismatch in coefficients of thermal expansion (CTE) and the migration of carbon during service from the ferritic to the austenitic steel. To overcome these, nickel-based consumables are commonly used. The use of a trimetallic combination with an insert piece of intermediate CTE provides for a more effective lowering of thermal stresses. The current work envisages a trimetallic joint involving modified 9Cr-1Mo steel and 316LN austenitic stainless steel as the base materials and Alloy 800 as the intermediate piece. Of the two joints involved, this paper describes the choice of welding consumables for the joint between Alloy 800 and 316LN. Four consumables were examined: 316, 16-8-2, Inconel 82 and Inconel 182. The comparative evaluation was based on hot cracking tests and estimation of mechanical properties and coefficient of thermal expansion. While 16-8-2 ...
2000-03-01
Energy Technology Data Exchange (ETDEWEB)
Nb{sub 2}O{sub 5} thin films were formed on aluminum foils by a sol-gel process in order to increase the capacitance of the aluminum foils which are used as aluminum electrolytic capacitors. Investigations focussed on the preparation and characterization of the coating solution, the formation of Nb{sub 2}O{sub 5} thin films on aluminum foils, and the heat treatment and anodization of the films. The phase transition and electrical properties, such as capacitance, leakage current, and withstand voltage of the Nb{sub 2}O{sub 5} thin films were also measured. The Nb{sub 2}O{sub 5} thin films annealed at temperatures below 550 degree C were found to be amorphous, but they were crystallized to the orthorhombic phase by annealing at temperatures higher than 580 degree C. The capacitance of the coated samples increased with an increase in the thickness of the formed Nb{sub 2}O{sub 5} thin films, but an increase ...
1999-12-01
On the solid-fluid transition zone in welding analysis
Energy Technology Data Exchange (ETDEWEB)
Equilibrium and energy equations have been developed in describing the solid-fluid transition zone during the melting and solidification of the binary alloys. Due to the existence of the transition region exhibited both solid and fluid phases at the same material point from continuum point of view, mixture theory was utilized to analyze the region. Unlike the Stefan problem, the latent heat due to the phase change appears as a source term in the heat equation. The molten fluid is treated as a thermoviscous and incompressible fluid, whereas the solid is thermoviscoplastic described by the Bodner-Partom/Walker type of constitutive equations. Thermal mechanical behaviors of the solid and the fluid phases are determined separately because of insignificant mechanical interactions between them. Volume fractions of the phases are obtained according to the equilibrium phase diagram. The simulation process of the transition zone and the welding process was carried out by ...
1993-01-01
British Library Electronic Table of Contents (United Kingdom)
A concentric reducer tube, which was a part of the top exit roughing hydraulic descaler in a hot strip mill failed prematurely under working pressure. A detailed metallurgical investigation comprising physical examination, optical microscopy, scanning electron microscopy, and electron probe microanalysis was carried out to find out the genesis of the failure. Physical examination revealed cracks located symmetrically around the circumference of the tube that ran along its full length, up to the weld beads at both ends. Optical microscopy of etched samples revealed a banded ferrite-pearlite structure and the existence of forging folds near the change-in-section(160? fillets). Cracks were found to initiate from these forging folds. No structural abnormalities were found in the weld beads and...
2007-01-01
Evaluation technique of neutron-irradiation embrittlement in welded RPV
International Nuclear Information System (INIS)
The ductile-brittle transition behavior of neutron-irradiated welded A533B C1.1 steel has been studied by means of small specimen test technique for discussing the specimen size effects on the impact properties. Standard size, one-third size and 1.5 mm size Charpy V-notch specimens were prepared. Neutron irradiation was performed in JMTR with fluencies up to 0.75 and 1.3x10"2"4 n/m"2 (E > 1 MeV). Normalization of the USE is done by a curve fitting method and the USE of different size of specimens can be expressed by the equation; E=a x B"n, where a is a constant and n is an exponent. There observed linear relationships between DBTTs obtained using standard and sub-sized specimens. (author)
2006-07-01
Energy Technology Data Exchange (ETDEWEB)
The effects of boron addition on weldability and high temperature strength properties were investigated for Hastelloy alloy XR used TIG welding process with the filler metals. Four versions of filler metals with different boron contents were used. The results obtained may be summarized as follows: (1) The influence of boron addition on weldability was not observed within the range of the present experiment. (2) The result of chemical analysis for deposited metals showed that boron desorption did not occur during welding. (3) The tensile properties of weldments, particularly in high temperature ductility were raised with increasing boron content. (4) In the creep properties of weldments, creep rupture life increased with increasing boron content under the given stress conditions. (author).
1990-11-01
International Nuclear Information System (INIS)
The effects of boron addition on weldability and high temperature strength properties were investigated for Hastelloy alloy XR used TIG welding process with the filler metals. Four versions of filler metals with different boron contents were used. The results obtained may be summarized as follows: 1) The influence of boron addition on weldability was not observed within the range of the present experiment. 2) The result of chemical analysis for deposited metals showed that boron desorption did not occur during welding. 3) The tensile properties of weldments, particularly in high temperature ductility were raised with increasing boron content. 4) In the creep properties of weldments, creep rupture life increased with increasing boron content under the given stress conditions. (author).
International Nuclear Information System (INIS)
Exposure tests of candidate materials were carried out up to 1000 hr in the sulfuric acid environments of thermochemical hydrogen production IS process, focusing on the corrosion of welded portion and of crevice area. In the gas phase sulfuric acid decomposition condition at 850degC, welded samples of Alloy 800 and of Alloy 600 showed the same good corrosion resistance as the base materials. In the boiling condition of 95 wt% sulfuric acid solution, test sample of SiC showed the same good corrosion resistance. Also negligible corrosion was observed in crevice corrosion. (author)
2006-07-01
Applications of the phased array technique; Anwendungsmoeglichkeiten der Gruppenstrahlertechnik
Energy Technology Data Exchange (ETDEWEB)
The application of the phased array technique was limited to heavy and thick wall components as present in the nuclear industry. With the improvement of the equipment and probes other application areas are now open for the phased array technique, e.g. the inspection of the turbine blade root, weld inspection in a wall thickness range between 12 and 40 mm, inspection of aircraft components, inspection of spot welds or inspection of concretes. The aim of the use of phased array techniques has not been changed related to the first applications, i.e. the adaptation of the sound beam to the geometry by steering the angel of incidence or the skewing angle as well as the focussing of sound fields. Due to the fact, that the new applications of the phased array techniques in some cases don't leave the laboratories for the time being, the examples of this contribution will focus applications with practical background. (orig.)
1999-07-01
International Nuclear Information System (INIS)
The alloy type 'alloy 800' with its different variants is used for numerous components in high-temperature reactor (HTR) plants, e.g. for hot-gas conductors, the high-pressure part of steam generators, superheaters, steam collecting vessels and live steam conductors. This study deals with the evaluation of creep rupture tests on 28 welded joints of alloy 800 with an accumulated test duration of 410 years, with the objective to obtain quantitative information on a possible loss of strength in comparison with the unwelded material. The longest test period of an individual test amounted to 98,000 h and the analyzed test temperature range lay between 550"0 and 1000"0C. (orig./MM).
1988-11-25
Study of fitness-for-purpose criteria shows promise for pipeline girth-weld quality
Energy Technology Data Exchange (ETDEWEB)
This article illustrates what typical accept/reject curves might look like and discusses progress made in developing the required inspection techniques for flaw dimensioning. Consideration is given to the relative significance of blunt versus planar types of flaws, and of inherent limitations to the depths of certain types of flaws. Finally, consideration is given to the realities of implementing proposed procedures under field conditions. These are summarized in a series of technical options for implementation of program results.
1983-07-01
International Nuclear Information System (INIS)
This paper dealt with the identification of possible damaging mechanism of the collector of the WWER 440 steam generator, cracking of primary collectors, corrosion damage of the protective coat of the primary collector circumferential weld, cracking of breathing space in the region of blinding effect by corrosion and strain, leaking of disassembling joint of the primary collector lid and with the integrity of heat exchanging tubes.
1997-11-19
Properties of Beta-C trademark (Ti-3Al-8V-6Cr-4Mo-4Zr)
International Nuclear Information System (INIS)
Beta C trademark, a metastable beta titanium alloy developed by RMI Titanium Company, continues to be used in new applications due to its excellent mechanical properties and resistance to corrosion. New data in this paper include mechanical properties in large sections, cold drawn bar and welds. Fatigue crack growth and corrosion data are added to supplement previously published data.
1993-02-21
Nickel alloy clad steel plate for flue gas desulfurization applications
Energy Technology Data Exchange (ETDEWEB)
The use of nickel alloys in Flue Gas Desulfurization (FGD) applications is described. Recently, nickel alloys 625 and C-276 have been clad to carbon steel plate. Production and properties of the clad plate are reviewed and a brief discussion is presented on production, fabrication and welding. Laboratory and field corrosion tests in SO/sub 2/ scrubber environments suggest that alloy 625 and C-276 clad steel plates are as corrosion resistant as the solid alloy plate.
1987-01-01
New approach to the design of LMFBR liners
Energy Technology Data Exchange (ETDEWEB)
The reconstruction of steel lining of the FFTF reactor building is described. The cold part of the lining has a simple structure and represents a steel sheet of 6.35 mm thickness welded to I-shaped imbedded in concrete, the hot part is meant for resisting the hot sodium contacting with it. The reconstruction has been reduced to the substitution of usual lining, the sheets of which are fixed in such a way that dangerous strains in metal arising at evaporation are excluded by the new structure admitting sheet deformation.
1981-01-01
Laser applications. Final report
Energy Technology Data Exchange (ETDEWEB)
Processes were developed that use lasers as manufacturing tools. These processes were stripping of insulation from cables and wires, machining of quartz, microdrilling and welding of reflective metals, and precision alignment of curved surfaces before machining. A technological basis also was formed which resulted in a process for automatic surface inspection of parts and aided development of machining processes for Kevlar parts.
1980-07-01
Energy Technology Data Exchange (ETDEWEB)
Since its establishment as nuclear research plant Juelich in the year 1956, the research centre Juelich (FZJ) is concerned with the material processing of special metals. Among those are, above all, the high-melting refractory metals niobium, molybdenum and tungsten. Electron beam welding has always been considered to be an innovative special welding method; in the FZJ, electron beam welding has, moreover, always been adapted to the increasing demands made by research partners and involved manufacturing and design sectors. From the manual equipment technology right up to highly modern multi-beam technique, the technically feasible for fundamental research has, this way, always been realised. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Das Forschungszentrum Juelich (FZJ) beschaeftigt sich seit seiner Gruendung als Kernforschungsanlage Juelich im Jahr 1956 mit der Materialbearbeitung von Sondermetallen. ...
2007-07-15
Electron-beam welding of valve bodies; Elektronenstrahlschweissen von Armaturengehaeusen
Energy Technology Data Exchange (ETDEWEB)
In early March, 2000 a modern electron-beam welding facility for both series and one-off production of valves bodies (500 kg, up to 50 mm wall thickness) was commissioned at Josch Strahlschweisstechnik. Welding is performed under a fine vacuum. This permits not only the welding of components subject to acceptance inspection (HP0 approval), but also of special materials such as titanium, molybdenum, tungsten, Hastelloy and copper, and also their pairings. Products are developed and readied for production using modern 3D CAD software. A modern nine-axis control system makes it possible to produce sockets in pipe-on-pipe joints. (orig.) [German] Anfang Maerz 2000 wurde eine moderne Elektronenstrahlschweissanlage fuer die Herstellung von Armaturengehaeusen in Grossserien oder auch fuer Einzelfertigung (500 kg, bis 50 mm Wanddicke) bei der Josch Strahlschweisstechnik in Betrieb genommen. Die Schweissungen erfolgen im Feinvakuum. ...
2000-03-01
Electron-beam cladding of wear-resistant composite coatings on the base of titanium carbide
International Nuclear Information System (INIS)
The structure and properties of composite powder coatings on the base of titanium carbide are studied. It is shown the electron-beam welding deposition of powders on the base of nickel and titanium carbide allows to produce of high-quality wear-resistant coatings which superior in density and hardness compared with sputtered ones. Changes of hardening phase volume percentage as well as composition of metal matrix make possible to control coatings hardness
Energy Technology Data Exchange (ETDEWEB)
The report investigates a number of joining techniques, i.e. isothermal solidification, ultrasonic welding, thermocompression, and glueing. (HW) [Deutsch] In diesem Vorhaben wurden verschiedene Verbindungstechniken untersucht: Isotherme Erstarrung; Ultraschall-Schweissen; Thermokompression; Leitkleben. (HW)
1992-09-01
Energy Technology Data Exchange (ETDEWEB)
A centering device for casing tubings is proposed. It includes a housing, collar made of copper linings, return springs and pusher with centering pins placed in it. In order to simplify the design of the centering device it is equipped with levers installed on the pusher rod and connected by hinges to one another. The centering device assures coaxial placement of tubes over the mouth of wells and installation of butt joints during welding of tubes.
1980-03-15
Energy Technology Data Exchange (ETDEWEB)
This document contains a listing of the written scientific information originating in the Materials Joining (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1989. This registry of documents is as much as possible, in the order of issue date. A complete cross-referenced listing of the technical literature of the Metals and Ceramics Division is also available.
1989-10-01
Energy Technology Data Exchange (ETDEWEB)
This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued.
1987-08-01
Application of constraint-sensitive fracture mechanics to the assessment of girth weld integrity
Energy Technology Data Exchange (ETDEWEB)
The dominant fracture parameters used in fracture mechanics analyses of pipelines are related to the asymptotic crack-tip stress and strain fields at the crack tip. This paper reviewed new developments in constraint-sensitive fracture mechanics for the assessment of pipeline girth weld integrity. Constraint theories and experimental studies were evaluated. Constraint models included brittle fracture models and ductile fracture models. Constraint models for brittle fracture are based on weakest link statistics and Weibull distribution. Specifically designed experimental tests are often necessary to derive the damage parameters of ductile fracture models. Experimental test data must then be calibrated with finite element analyses (FEA) to ensure that the correct damage parameters are chosen. The effects of specimen geometry and loading condition are characterized by the T stress, while Q stress is the hydrostatic stress defined by the difference between stress ...
2004-07-01
Energy Technology Data Exchange (ETDEWEB)
Flowsheets for the dissolution of aluminum-clad spent nuclear fuel have been proposed using 0.002 M mercuric nitrate catalyst in 5 to 6 M nitric acid. Previous calculations for flammable gas control during the dissolution of spent nuclear fuel have been extended to cover a range of dissolver purge rates from 40 to 55 scfm. A range of dissolver solution volumes from 12000 to 15000 liters were considered for the large H-Canyon dissolver (6.4D). Depending on the purge rate, anywhere from four to six bundles of MURR fuel can be initially charged to the dissolver (6.4D). For successive charges where the dissolver solution already contains 0.002 M mercury catalyst and the dissolved aluminum from five bundles of MURR fuel, five to nine bundles of additional fuel can be charged depending on the purge rate and the dissolver solution volume. Similar calculations have been performed for the small H-Canyon dissolver (6.1D) for solution volumes that ranged ...
2010-07-22
Development of Guide System for a Reactor Head Maintenance Robot
Energy Technology Data Exchange (ETDEWEB)
The Control Rod Drive(CRD) nozzles for PWR nuclear power plants(NPP) house the control rod drives. The number of nozzle penetrations range from the mid-30's to over 100 in each reactor head. The integrity of CRD nozzles is very important, because the primary pressure boundary is established with the J-groove weld joining the nozzle to the head clad surface. The Alloy 600 PWSC CRD nozzle leaks discovered in the fall of 2000 and spring of 2001 in several US plants. Therefore the NRC has recommended a more proactive effort by US utilities to inspect similarly susceptible nozzles in all US plants. The primary safety concern is circumferential cracks that can permit the nozzles to separate from the head at high velocity and produce a large-break leak in the reactor vessel. A secondary concern is head leakage from any through-wall cracks in the nozzle or J-groove weld area. Numerous inspection and repair tools have been developed to address ...
2005-07-01
Energy Technology Data Exchange (ETDEWEB)
Whereas supersaturated aluminum alloys demonstrate enhanced passivity, conventional aluminum alloys spontaneously pit in air-saturated chloride solutions. We have concentrated on three areas: evaluation and characterization of Al-W alloys, which exhibit the best corrosion performance of any alloy system studied to date; characterization of the passive-film structure of Al-Mo alloys; and production and characterization of Al-W and Al-Ta powders, which will be used for compaction into bulk material. Surface analysis of the Al-W passive films formed during polarization show surprising little oxidized solute compared to other alloys. These results indicate that the barrier layer formation and electrostatic repulsion mechanisms used to explain the passivity of other alloys are not involved here. Instead the W may act to stabilize the passive film structure in a way similar to the way molybdenum acts in Al-Mo alloys. That is oxidized molybdenum ...
1991-03-01
Spray Forming Aluminum - Final Report (Phase II)
Energy Technology Data Exchange (ETDEWEB)
The U.S. Department of Energy - Office of Industrial Technology (DOE) has an objective to increase energy efficient and enhance competitiveness of American metals industries. To support this objective, ALCOA Inc. entered into a cooperative program to develop spray forming technology for aluminum. This Phase II of the DOE Spray Forming Program would translate bench scale spray forming technology into a cost effective world class process for commercialization. Developments under DOE Cooperative Agreement No. DE-FC07-94ID13238 occurred during two time periods due to budgetary constraints; April 1994 through September 1996 and October 1997 and December 1998. During these periods, ALCOA Inc developed a linear spray forming nozzle and specific support processes capable of scale-up for commercial production of aluminum sheet alloy products. Emphasis was given to alloys 3003 and 6111, both being commercially significant alloys used in the automotive ...
1999-07-08
International Nuclear Information System (INIS)
Synthesis of Eu-doped #beta#- and 15R-SiAlONs was studied by the ammonia nitridation of precursors derived from an #alpha#-Si_3N_4 fine powder dispersed in aluminum glycine gel with various Si/Al ratio and post-annealing in a nitrogen pressure furnace. The largest amount of #beta#-SiAlON was observed in the product at 1750 deg. C for Si/Al = 1/1 with small amounts of both #alpha#- and 15R-SiAlON impurities. The product showed two emissions at around 420 nm and 560 nm. The emission intensities decreased with increasing amount of #beta#-SiAlON. The former and latter emissions were assigned to Eu"2"+ in the 15R- and #alpha#-SiAlONs impurities. A mixture of Eu-doped 15R-SiAlON with #alpha#-Al_2O_3 impurity was obtained for Si/Al = 1/6, using AlN together with Al(NO_3)_3.9H_2O in a 2/1 atomic ratio as the aluminum source. It showed a bluish-white emission at 450 nm under 254 nm radiation.
2009-11-13
Indentation plastic displacement field: Part II. The case of hard films on soft substrates
Energy Technology Data Exchange (ETDEWEB)
The plastic displacements around Knoop indentations made in hard titanium/aluminum multilayered films on soft aluminum alloy substrates have been studied. Indentations were cross-sectioned and imaged using the focused-ion-beam (FIB) milling and high-resolution scanning electron microscopy (SEM), respectively. The FIB milling method has the advantage of removing material in a localized region without producing mechanical damage to the specimen. The micrographs of the cross-sectioned indentations indicate that most of the plastic deformation around the indentation is dominated by the soft aluminum substrate. There is a very small change in the multilayered film thickness around the indentation{emdash}less than 10{percent}. The plastic deformation of the thin film resembles a membrane being deflected by a localized pressure gradient across the membrane. Stress-induced voids are also observed in the multilayered film, ...
1999-06-01
Characteristics of ionic liquid-based electrolytes for chip type aluminum electrolytic capacitors
Energy Technology Data Exchange (ETDEWEB)
Since ionic liquids (ILs) possess several attractive properties, including chemical and thermal stability, nonflammability, high ionic conductivity, and negligible vapor pressure, a new electrolyte system based on ILs has been proposed for chip type aluminum electrolytic capacitors. Four ILs based on imidazolium/pyrrolidinium cations and maleate/phthalate anions have been synthesized and their thermal stabilities have been examined. The 25wt.% solutions of the four ILs in gamma-butyrolactone (GBL) solvent were prepared as electrolytes of chip type aluminum electrolytic capacitors. The conductivity, sparking voltage and thermal stability of these electrolytes have been systematically investigated. The results revealed that the four IL-based electrolytes exhibited high conductivity. Furthermore, the conductivity of maleate anion-based electrolytes is higher than that of phthalate anion-based electrolytes, whereas the high-temperature durability ...
2006-06-19
Aluminum-containing intergranular phases in hot-pressed silicon carbide
Energy Technology Data Exchange (ETDEWEB)
Aluminum-containing intergranular phases, forming intergranular films and secondary phase particles at triple-junctions in SiC hot-pressed with aluminum, boron, and carbon additions, were studied by transmission electron microscopy. Statistical high-resolution electron microscopy study of intergranular films indicated that a large fraction of the vitreous intergranular films in the s-hot-pressed SiC crystallized during postannealing in argon above 1000 C. However, brief heating to 1900 C indeed re-melted 25 percent of the crystallized intergranular films. The structural transitions were reflected in the statistical width distributions of the amorphous grain boundary layers. At triple-junctions, Al2O3, Al2OC-SiC solid solution, and mullite phases were newly identified. These phases,together with others reported before are represented in a quaternary phase diagram for 1900 C. It is proposed that a SiC-Al2OC liquid domain is to be included in this ...
2003-01-12
Thermal stability of cryomilled nanocrystalline aluminum containing diamantane nanoparticles
British Library Electronic Table of Contents (United Kingdom)
The thermal stability of nanoscale grains in cryomilled aluminum powders containing 1% diamantane was investigated. Diamantane is a diamondoid molecule consisting of 14 carbon atoms in a diamond cubic structure that is terminated by hydrogen atoms. The nanostructures of the resulting cryomilled powders were characterized using both transmission electron microscopy (TEM) and X-ray diffraction (XRD) techniques. The average grain size was found to be on the order of 22?nm, a value similar to that obtained for cryomilled Al without diamantane. To determine thermal stability, the powders were heated in an inert gas atmosphere at constant temperatures between 423 and 773?K (0.51T m to 0.83T m) for exposure times of up to 10?h. The average grain size for all powders containing diamantane was obse...
2011-01-01
The formation of aluminum phosphide in aluminum melt treated with an Al-Fe-P inoculant addition
Energy Technology Data Exchange (ETDEWEB)
The morphology and size characteristics of the population of AlP particles produced by treatment of a pure aluminium melt with an Al-Fe-P inoculant addition have been determined. The particles are shown to be polyhedral like the primary silicon they nucleate in hypereutectic Al-Si alloy melts and to be prone to clustering at increased phosphorus addition levels. The number of AlP particles per unit area is shown to be comparable with the corresponding number density of polyhedral primary silicon in Al-20 wt.% Si treated in the same way under identical conditions which is consistent with earlier conclusions that AlP acts as a nucleation catalyst for primary silicon in hypereutectic Al-Si casting alloys. (orig.)
2001-04-01
British Library Electronic Table of Contents (United Kingdom)
l-Carnitine is a critical metabolite indispensable for the metabolism of lipids as it facilitates fatty acid transport into the mitochondrion where b-oxidation occurs. Human astrocytes (CCF-STTG1 cells) and hepatocytes (HepG2 cells) exposed to aluminum (Al) and hydrogen peroxide (H2O2), were characterized with lower levels of l-carnitine, diminished b-oxidation, and increased lipid accumulation compared to the controls. g-Butyrobetainealdehyde dehydrogenase (BADH) and butyrobetaine dioxygenase (BBDOX), two key enzymes mediating the biogenesis of l-carnitine, were sharply reduced during Al and H2O2 challenge. Exposure of the Al and H2O2-treated cells to a-ketoglutarate (KG), led to the recovery of l-carnitine production with the concomitant reduction in ROS levels. It appears that the chann...
2011-01-01
Tantalum nitride as a diffusion barrier between Pd_2Si or CoSi_2 and aluminum
International Nuclear Information System (INIS)
Reactively sputtered tantalum nitride (Ta_2N) has been investigated as a diffusion barrier between Pd_2Si and aluminum and CoSi_2 and Al. Ta_2N is found to be an excellent matallurgical diffusion barrier for the two systems up to 555 "0C, with no intermixing observed in Rutherford backscattering and Auger electron spectroscopic studies. Schottky barrier devices n-Si/Pd_2Si/Ta_2N/Al were excellent and showed no deterioration after annealing at 500 "0C. However, similar devices with CoSi_2 contacts and Ta_2N barrier showed a creation of high contact resistance between the silicide and the as-deposited nitride.
Tantalum nitride as a diffusion barrier between Pd/sub 2/Si or CoSi/sub 2/ and aluminum
Energy Technology Data Exchange (ETDEWEB)
Reactively sputtered tantalum nitride (Ta/sub 2/N) has been investigated as a diffusion barrier between Pd/sub 2/Si and aluminum and CoSi/sub 2/ and Al. Ta/sub 2/N is found to be an excellent matallurgical diffusion barrier for the two systems up to 555 /sup 0/C, with no intermixing observed in Rutherford backscattering and Auger electron spectroscopic studies. Schottky barrier devices n-Si/Pd/sub 2/Si/Ta/sub 2/N/Al were excellent and showed no deterioration after annealing at 500 /sup 0/C. However, similar devices with CoSi/sub 2/ contacts and Ta/sub 2/N barrier showed a creation of high contact resistance between the silicide and the as-deposited nitride.
1989-04-15
International Nuclear Information System (INIS)
Continuous freestanding SiC(Al) films were fabricated by melt spinning the aluminum-containing polycarbosilane (A-PCS) precursor. The results showed that the films contained #beta#-SiC crystals, #alpha#-SiC nano-crystals, C clusters and small amount of Al_4O_4C and Al_4SiC_4. The Al atoms in the films played important roles as both sintering aids and grain growth inhibitor. The PL spectrum showed a wide luminescence band from 320 nm to 440 nm, and the origin of PL centered at 385 nm might be related to the #alpha#-SiC nano-crystals using quantum size effects. The obtained films are expected to have important applications in MEMS for the environment of high temperature and optoelectronic devices.
2010-10-01
Separation of rubidium from irradiated aluminum-encapsulated uranium
International Nuclear Information System (INIS)
A procedure was developed for separating rubidium from irradiated aluminum encapsulated uranium. The separations procedure produces a final ultra-high purity RbCl product for subsequent high performance mass spectrometric analysis. The procedure involves first removing most of the macro-components and fission products by strong base anion exchange using, first, concentrated HCl, then oxalic acid media and second, selectively separating rubidium from alkaline-earth ions and other alkali-metal ions, including cesium, using Bio-Rex-40 cation-exchange resin. The resultant RbCl is then put through a final vacuum sublimation step. Ultra-pure reagents and specially clean glassware are used throughout the procedure to minimize contamination by naturally-occurring rubidium.
1993-05-01
Separation of rubidium from irradiated aluminum-encapsulated uranium
Energy Technology Data Exchange (ETDEWEB)
A procedure was developed for separating rubidium from irradiated aluminum encapsulated uranium. The separations procedure produces a final ultra-high purity RbCl product for subsequent high performance mass spectrometric analysis. The procedure involves first removing most of the macro-components and fission products by strong base anion exchange using, first, concentrated HCl, then oxalic acid media and second, selectively separating rubidium from alkaline-earth ions and other alkali-metal ions, including cesium, using Bio-Rex-40 cation-exchange resin. The resultant RbCl is then put through a final vacuum sublimation step. Ultra-pure reagents and specially clean glassware are used throughout the procedure to minimize contamination by naturally-occurring rubidium.
1982-01-01
Production engineering measure for capacitors, electrolytic aluminum high reliability, high voltage
Production engineering measures for improving production techniques to increase the reliability of high voltage, high temperature aluminum electrolytic capacitors have been completed. The required number of capacitors for each contract item were life tested at 85C for 10,000 hours. There were 9,400 capacitors on the extended life test. Reliability for CU13 and CU17 capacitors and contract item 2AG rated 1.5 mfd - 400 V are shown. The verification testing, which was performed at 125 C on 40 capacitors for each contract item, met the requirements of MIL-C-39018A. It further demonstrated that in addition to CU13 styles which are designed to operate at 125 C, the CU17 manufactured for this contract are capable of operating at 125C with derated voltage. Process specifications and Quality Control Manual are included.
1975-07-01
Process of preparing metal parts to be heated by means of infrared radiance
Energy Technology Data Exchange (ETDEWEB)
A method for preparing metal for heating by infrared radiance to enable uniform and consistent heating. The surface of one or more metal parts, such as aluminum or aluminum alloy parts, is treated to alter the surface finish to affect the reflectivity of the surface. The surface reflectivity is evaluated, such as by taking measurements at one or more points on the surface, to determine if a desired reflectivity has been achieved. The treating and measuring are performed until the measuring indicates that the desired reflectivity has been achieved. Once the treating has altered the surface finish to achieve the desired reflectivity, the metal part may then be exposed to infrared radiance to heat the metal part to a desired temperature, and that heating will be substantially consistent throughout by virtue of the desired reflectivity.
2009-06-09
Lipid-soluble metal compounds in a coal gasifier process stream
Energy Technology Data Exchange (ETDEWEB)
The concentrations of iron, chromium, zinc, and aluminum were measured by atomic absorption spectroscopy in the lipid-soluble fractions of tar from the process stream of an experimental coal gasifier as part of large study on the health risks of coal gasification. Lipid solubility was inferred from octanol/water-partitioning and benzene-solubility tests. The properties of the lipid-soluble metals were compared to reference compounds by Sephadex LH-20 chromatography. The ability of the lipid-soluble metals to remain lipid soluble after treatment with acid and base was also tested. Lipid-soluble iron, chromium, zinc, and aluminum were present at 360, 12, 3, and 1 ppM, respectively, in the gasifier coal tar. The presence of these metals in lipid-soluble form may have important consequences relative to the potential toxicity of the tar if persons are exposed to it.
1982-08-01
Energy Technology Data Exchange (ETDEWEB)
Plutonium oxide fuel pellets for powering radioisotopic thermoelectric generators for NASA space vehicles are encapsulated in iridium which has been grain-boundary-stabilized with thorium and aluminum. After aging for 6 months at 1310/sup 0/C under vacuum, enhanced grain growth is observed in the near-surface grains of the iridium next to the PuO/sub 2/. Examination of the grain boundaries by AES and SIMS shows a depletion of thorium and aluminum. Iron, chromium, and nickel from the fuel were found to diffuse into the iridium along the grain boundaries. Enhanced grain growth appears to result from thorium depletion in the grain boundaries of the near-surface grains next to the fuel. However, in one instance grain growth was slowed by the formation of thorium oxide by oxygen diffusing up the grain boundaries.
1984-01-01
British Library Electronic Table of Contents (United Kingdom)
Erosion-corrosion (E-C) of 3003 aluminum (Al) alloy in ethylene glycol-water solutions were studied by weight-loss and electrochemical measurements as well as surface characterization through an impingement jet system. Al alloy E-C is dominated by erosion components, i.e., pure erosion and corrosion-enhanced erosion, which account for 92-97% of the total E-C rate under the various conditions in this work. Contribution from corrosion components, including pure corrosion and erosion-enhanced corrosion, is slight. With the increase of fluid flow velocity and sand concentration, the total E-C rate increases. Compared with the significant increase of the rates of erosion components, the increase of the rate of corrosion component is negligible. Upon fluid flow, passivity of Al alloy that develo...
2009-01-01
In-depth survey report of Scoular Elevator, Salina, Kansas
An in/depth industrial hygiene survey of exposures to phosphine during the use of aluminum phosphide was conducted as part of a survey on exposure to grain fumigants. Area monitoring and breathing-zone sampling for phosphine were conducted during the addition of aluminum phosphide to grain during turning operations; source samples and peak personal exposures were also analyzed. Major sources of personal exposure included the escape of air from the bin headspace during filling with treated grain, filling and emptying of the phosphide pellet dispenser, and infiltration from the treated grain bin and from the pellet dispenser itself into adjacent air space. Relatively good dust control was indicated by the total dust samples collected during the survey. Measures recommended by the author are in the report.
1987-06-01
High frequency converters for thermophotovoltaic applications
Energy Technology Data Exchange (ETDEWEB)
Thermophotovoltaic (TPV) converters were developed and tested at the heat source operating temperature of 1,700 K. Rare-earth-doped yttrium aluminum garnet (YAG) and lutetium yttrium aluminum garnet (Lu, YAG) selective emitters, as well as a blackbody emitter, were coupled to InGaAs/InP photovoltaic (PV) cells and bandpass/infrared (IR) reflector filters. YAG-based selective emitters were adopted with Ho, Tm, and Er. PV cells had bandgaps of 0.51, 0.57, and 0.69 eV. Converter energy conversion efficiencies approaching 30%, as well as electrical output power densities near 2 W/cm{sup 2} were demonstrated. The overall performance of the filtered blackbody-based converter was found to be superior to the selective emitter YAG-based converters. The details of the measurements performed on the above converters and their individual components are presented.
1996-12-31
Energy Technology Data Exchange (ETDEWEB)
A prototype trumpet type nonimaging secondary concentrator has been designed and fabricated for use with the Cummins Power Generation (CPG) 7.5 kW(e) dish-Stirling system and a preliminary set of operating tests has been carried out. The secondary is 26.7 cm (10.5 in.) deep by about 69 cm (27 in.) wide, and has a geometric concentration of 1.7X. The test units were fabricated from polished copper spinnings, overcoated with vapor deposited aluminum and aluminum oxide layers and are water cooled. The basic design considerations are reviewed, the objectives and test procedures for the experiment are summarized and some preliminary results are presented.
1996-11-01
Emittance of boehmite and alumina films on 6061 aluminium alloy between 295 and 773 K
International Nuclear Information System (INIS)
The total hemispherical emittance of an oxide film that formed on 6061-T6 aluminium alloy parts in the Tower Shielding Reactor-II at Oak Ridge National Laboratory was measured from 295 to 773 K using an emissometer and/or a calorimeter. The emittance of this film was critically needed for heat transfer calculations in a simulated loss-of-coolant accident of the reactor. X-ray diffraction analysis identified the film as boehmite (Al_2O_3 x H_2O), which dehydrated to alumina (Al_2O_3) upon heating above 473 K. The measured emittances for the alumina film are in excellent agreement with published values for anodized aluminum films and for bulk alumina. Published values of the emittance of boehmite could not be found for comparison, but evidence is presented that some anodization processes for aluminum yield boehmite and not alumina films.
1991-01-01
Electrochemical characterization of MnO2 as the cathode material for a high voltage hybrid capacitor
British Library Electronic Table of Contents (United Kingdom)
Manganese dioxide (MnO2) was prepared using the ultrasonic method. Its electrochemical performance was evaluated as the cathode material for a high voltage hybrid capacitor. And the specific capacitance of the MnO2 electrode reached 240 F.g-1. The new hybrid capacitor was constructed, combining Al/Al2O3 as the anode and MnO2 as the cathode with electrolyte for the aluminum electrolytic capacitor to solve the problem of low working voltage of a supercapacitor unit. The results showed that the hybrid capacitor had a high energy density and the ability of quick charging and discharging according to the electrochemical performance test. The capacitance was 84.4 mF, and the volume and mass energy densities were greatly improved compared to those of the traditional aluminum electrolytic capacito...
2009-01-01
British Library Electronic Table of Contents (United Kingdom)
An impingement jet system was used to study flow-assisted corrosion (FAC) of 3003 aluminum (Al) alloy in ethylene glycol-water solutions that simulates the automotive coolant by corrosion potential and electrochemical impedance spectroscopy (EIS) measurements as well as computational fluid dynamics (CFD) simulation. The effects of solution pH and fluid impact angle on Al FAC were determined. An increase of solution pH enhances the activity of Al due to dissolution of Al oxide film in alkaline environment. Moreover, Al activity decreases with the increasing fluid impact angle to the specimen. A CFD simulation shows that, with the increase of impact angle, the electrode area under high-velocity flow field decreases and that under low-velocity flow field increases. Consequently, the shear str...
2008-01-01
Development of long-life BF3 counters
Energy Technology Data Exchange (ETDEWEB)
In order to improve the well-known short operational life time of BF3 counters, three potential adsorbents for impurity gases (graphite, activated charcoal and a zirconium-aluminum mixture) were introduced into BF3 counters in the form of coating on the aluminum cathode surface. Tests in el fields revealed that a partial coating of activated charcoal provides the best result. The improvement of their operational life in el fields was about three orders of magnitude in terms of tolerable exposure. Many counters with a partial coating of activated charcoal were further tested from the following viewpoints: background noise, vibration and shock, el pulse discrimination, operational life in a neutron field and non-operational in-reactor exposure life. The results were satisfactory for reactor control and protection usage. (author).
1985-02-01
Development of flexible joint for 500kV Al-sheathed O. F. cable
Energy Technology Data Exchange (ETDEWEB)
This paper reports on a flexible dimensionaly flush joint for 500kV aluminum-sheathed oil-filled cables capable of being assembled, pulled an installed in a similar manner to cables at site which has been developed. This joint is intended for use at intermediate points on long bridges or tunnels where local assembly and installation of conventional joints would be difficult. In developing the joint various novel and original techniques have been employed, including the flexible flush jointing of segmental conductors, the flexible jointing of paper insulation by a combination of wrapping-back and stepping methods, plus on-site aluminum sheath corrugating and sealing methods.
1992-10-01
Development of a pozzolanic pigment from red mud
Energy Technology Data Exchange (ETDEWEB)
Red mud is a waste generated by the aluminum industry, and its disposal is a major problem for this industry. Very rich in iron, it can be used as cheap pigment for colored concrete. The red coloration can be enhanced by calcination in the range of 600 to 800 C. Such operation also transforms the aluminum hydroxides (goethite and boehmite) and clays minerals into pozzolanic admixtures that are able to consume the calcium hydroxide produced by cement hydration. Thus, it is possible to develop a new admixture for concrete: a pozzolanic pigment. The pozzolanic properties of calcined red mud were investigated by monitoring lime consumption of different mixtures of OPC and red mud. The main products of hydration were C-S-H and mono-carboaluminate (C{sub 4}A{bar C}H{sub 11}). A uniform and durable colored concrete was obtained using white cement interground with 11% of burnt red mud.
1997-10-01
Characterization of (In1−xAlx)2S3 thin films grown by co-evaporation
British Library Electronic Table of Contents (United Kingdom)
In this paper, it is shown that (In1?xAlx)2S3 thin films can be grown through the co-evaporation of elemental indium, aluminum and sulfur. It is nevertheless observed that the introduction of aluminum within the indium sulfide thin films hinders the crystallites size and even yields almost amorphous films when x is 0.2. The investigations of the optical properties of the films reveal that contrary to what could be expected, the band gap increase is low; the highest values measured do not exceed 2.2eV. However, as suggested by X-ray photoelectron spectroscopy measurements, such widening most probably affects the lower conduction band states.
2010-01-01
A computational study of aluminum phosphide nanotubes
British Library Electronic Table of Contents (United Kingdom)
Abstract Electronic structures of two representative zigzag and armchair models of aluminum phosphide nanotube (AlPNT) were investigated by density functional theory calculations. The structures were optimized and the bond lengths, tip diameters, band gaps, and dipole moments were calculated. Moreover, the quadrupole coupling constants (CQ) were calculated for the Al-27 atoms of the optimized structures. The same values of AlP bond lengths were calculated for both models. The larger value of band gap of armchair model than the zigzag model indicated the stronger dielectric property for the former model. The values of CQ(27Al) were the largest for the Al atoms placed at the tips of both zigzag and armchair AlPNT than other Al atoms, which could reveal dominant role of the Al atoms placed at...
2011-01-01
A Detector for 2-D Neutron Imaging for the Spallation Neutron Source
Energy Technology Data Exchange (ETDEWEB)
Abstract - We have designed, built, and tested a 2-D pixellated thermal neutron detector. The detector is modeled after the MicroMegas-type structure previously published for collider-type experiments. The detector consists of a 4X4 square array of 1 cm 2 pixels each of which is connected to an individual preamplifier-shaper-data acquisition system. The neutron converter is a 10B film on an aluminum substrate. We describe the construction of the detector and the test results utilizing 252Cf sources in Lucite to thermalize the neutrons.Drift electrode (Aluminum) Converter (10B) 3 mm Conversion gap neutron (-900 V)
2006-07-01
Weldability of high strength Ni-based alloy USC141 as boiler tube for 700 C USC plant
Energy Technology Data Exchange (ETDEWEB)
Recently the increase of steam temperature and pressure of power plant is required to enhance the thermal efficiency and reduce the CO{sub 2} emission. For the application to advanced USC (Ultra Super Critical) boiler with steam temperature around 700 C, the application of Ni-based alloy such as Alloy617 will be necessary. A new Ni-based alloy USC141 (20Cr-10Mo-2Ti-Al-bal.Ni) with excellent creep rupture strength and low thermal expansion has been developed by Hitachi Ltd. and Hitachi Metals Ltd. as the candidate material for 700 C USC turbine components. In present work, to investigate the possibility for boiler tube application of USC141, its weldability and high temperature strength properties were experimentally examined. The tested material as solution-treated condition shows higher creep rupture strength than that of Alloy617. GTAW (Gas Tungsten Arc Welding) trials of tubular specimen using NIMONIC263 filler wire were conducted successfully and the creep ...
2007-07-01
The dependence of radiation hardening and embrittlement on irradiation temperature
International Nuclear Information System (INIS)
Assessments of the hardening and embrittlement of pressure vessel steels and welds as a function of neutron dose use trend curves derived from surveillance programs and accelerated irradiation data. A temperature dependent factor is incorporated for assessing vessel locations operating at different temperatures. As hardening and embrittlement arise from the sum of matrix damage and copper impurity precipitation, the influence of irradiation temperature on each process needs to be established. For irradiations performed below #approx# 300 C recent data shows that the dose-dependent growth of copper precipitates ceases at a mean diameter of about 2 nm that also corresponds to peak hardening and embrittlement by copper. For doses beyond this peak copper dose the property-dependence on irradiation temperature can be identified with that of matrix damage alone. An analysis of several experiments on plate steels, performed at differing irradiation temperatures, has ...
1994-06-20
Energy Technology Data Exchange (ETDEWEB)
Controls of welds by radiographies are an efficient non destructive technique but it can be dangerous if not managed following a strict set of rules. EDF acts to avoid risks via several ways (adapted tools, best practices) and seeks for an integration of the radiographies with respect to the other maintenance operations, in order to raise the ratio of availability of the electricity production unit. This study explores an original analysis of industrial radiography: the influence of the representations of the workplace and its utilizations. This document supports the utilization of some space constraints as explanations of difficulties in the industrial radiography activity. The document proposes innovative points of view coming for on-site observations and from a theoretical background 'cognitive sciences' completed by technical propositions. (author)
2008-07-15
Optimal Control of Thermo--Fluid Phenomena in Variable Domains
This presentation concerns our continued research on adjoint--based optimization of viscous incompressible flows (the Navier--Stokes problem) coupled with heat conduction involving change of phase (the Stefan problem), and occurring in domains with variable boundaries. This problem is motivated by optimization of advanced welding techniques used in automotive manufacturing, where the goal is to determine an optimal heat input, so as to obtain a desired shape of the weld pool surface upon solidification. We argue that computation of sensitivities (gradients) in such free--boundary problems requires the use of the shape--differential calculus as a key ingredient. We also show that, with such tools available, the computational solution of the direct and inverse (optimization) problems can in fact be achieved in a similar manner and in a comparable computational time. Our presentation will address certain mathematical and computational aspects of ...
2008-11-01
Mushy state forming of magnesium alloy making use of resistance heating
Energy Technology Data Exchange (ETDEWEB)
Feasibility of mushy state forming of magnesium alloys making use of resistance heating was examined. Magnesium alloys, AZ31, AZ61 and AZ91, were taken up as experimental materials and cylindrical billets with a diameter of 15 mm and a height of 20 mm were used for both resistance heating and forming experiments. Input heat control was applied to the billet heating and insertion of thin discs of austenitic stainless steel with a low thermal conductivity between the billet and copper electrodes was attempted in order to improve the efficiency of the billet heating. Results were summarized as follows. (1) Resistance heating by input heat control was successful to heat the billets to their respective mushy state. (2) Insertion of the discs was very helpful in heating the billets and realized the heating in a couple of seconds. (3) The force applied to the electrodes to ensure the electrical contacts being too small, sparks occurred and welds arose between the billets ...
2003-07-01
International Nuclear Information System (INIS)
Tarapur Atomic Power Station 3 and 4 is a 540 MWe Pressurized Heavy Water Reactor. It uses 37 - element natural Uranium dioxide (UO_2) fuel pellets encapsulated inside the cylindrical sheath and are welded to the end plate at each end. During an postulated accident in which part of the fuel bundle are exposed to very high temperature (no means of heat removal) and other are at lower temperature (coolant temperature) possibility of failure of end plate weld due of thermal stresses developed by these relative temperature cannot be ruled out. In this report an attempt is made to study behaviour of fuel bundle under different temperature loading. Modelling of 37 element fuel bundle was done in ANSYS FEM. System was analysed for various sets of temperature loading. The system was analysed for plasticity and creep as material nonlinearity. The total strain, creep strain and stress increase as the temperature increases in upper portion of fuel bundle ...
2005-12-01
High performance ultra-steels with recyclable design
Energy Technology Data Exchange (ETDEWEB)
The global production of steel is predicted to increase rapidly to meet future demands. In order to conserve the natural resources, certain measures must be taken. These include perfecting the recycling of steel, improving the performance to extend the life of the material, and reduce the need for massive production of steel by increasing the strength of the material. This paper presented a design concept for ultrafine complex microstructure steel. The National Research Institute for Metals in Japan has worked on a project which investigated 800 MPa ferrite steel for welded structures with a chemical composition similar to 400 MPa-class plain carbon steel. The doubled strength was attributed to grain refinement. Novel welding techniques were also used for joining the ultrafine microstructure. In this study, low carbon Si-Mn ferrite-pearlite steels were subjected to a thermo-mechanical treatment to produce a microstructure of 1 micron order ...
2000-07-01
Fracture behavior of heat-affected zone in low alloy steels
International Nuclear Information System (INIS)
Past elastic-plastic fracture studies for leak-before-break (LBB) assessment of low alloy steel pipings have been focused mostly on the behavior of base metals and their weld metals. In contrast, the heat-affected zone (HAZ) of a welded pipe has not been studied in detail primarily because the size of the HAZ is too small to make specimens for mechanical properties measurements. In this study, microstructural analyses, microhardness tests, tensile tests and J-R tests have been conducted as a function of distance from a fusion line and temperature for HAZ materials of SA106Gr.C low alloy piping steels. For the ferrite-pearlite steels such as SA106Gr.C, the HAZ specimens showed a higher yield strength and fracture toughness compared with those of its base metal. These characteristics, despite of grain coarsening, can be explained by cleaner microstructures of HAZ materials with a finer morphology of carbides compared with pearlitic-ferritic base ...
2001-11-01
Energy Technology Data Exchange (ETDEWEB)
The results of these investigations can be summarised as follows: At simulated operating stress most naturally occuring faults in welded- and cast iron parts develop cracks and can be assessed for reliability under fatigue-,creep- and creep fatigue behaviour according to the laws of fracture mechanics. The empirically determined correlation between the real fault size and the ultrasonic inspection results (height of echo, echo dynamics, sound weakening) lead to better assessment of real fault extension in turbine components. It is very important to adapt the method of inspection and assessment to the type of possible fault.(orig.) [German] Die bei diesen Untersuchungen ermittelten Ergebnisse lassen sich wie folgt zusammenfassen: - Die Mehrzahl der untersuchten natuerlichen Fehlstellen in den Schmiede- und Gussstuecken verhalten sich unter den simulierten Betriebsbeanspruchungen rissartig und sind damit mittels den bruchmechanischen Gesetzen in ihrem ...
1998-07-01
Energy Technology Data Exchange (ETDEWEB)
A central issue to be addressed within the Nevada Nuclear Waste Storage Investigations (NNWSI) is the role which fractures will play as the variably saturated, fractured rock mass surrounding the waste package responds to heating, cooling, and episodic infiltration events. Understanding the role of fractures during such events will, in part, depend on our ability to make geophysical measurements of perturbations in the moisture distribution in the vicinity of fractures. In this study we first examine the details of the perturbation in the moisture distribution in and around a fracture subjected to an episodic infiltration event, and then integrate that behavior over the scale at which moisture measurements are likely to be made during the Engineered Barrier Design Test of the NNWSI project. To model this system we use the TOUGH hydrothermal code and fracture and matrix properties considered relevant to the welded ash flow tuff found in the Topopah Spring member at ...
1988-05-31
Corrosion of high-level waste packaging materials in disposal relevant brines
International Nuclear Information System (INIS)
Previous corrosion studies identified the materials Hastelloy C4, Ti 99.8-Pd, and carbon steels as promising for the manufacture of long-lived high-level waste containers that could act as an engineered barrier in a rock-salt repository. Here, the efficiency of the corrosion-resistant concept using surface-welded Hastelloy C4 as corrosion protection of carbon steel containers is compared with the corrosion-allowance concept using unalloyed or low-alloyed steels. The materials are examined in three disposal relevant brines (two rich in MgCl_2, one rich in NaCl) at 150 C. The results indicate that welded Hastelloy C4 is highly resistant to corrosion in the NaCl-rich brine. In the presence of sulfides or MgCl_2-rich brines, however, severe pitting corrosion occurs. The three steels investigated are resistant to pitting corrosion in all brines, and their general corrosion rates imply corrosion allowances acceptable for thick-walled containers. In ...
X-RAY MICROANALYSIS OF A RADIOACTIVE PARTICLE WITH THE AID OF THE ELECTRON MICROSCOPE
A radioactive particle was analyzed to discover the composition of the inactive material of the particle. The method uses the x-ray line spectrum of the K series caused by electron irradiation of the particle in the electron microscope. Iron and aluminum or silicon (the last two could not be distinguished) were found as inactive components in the particle. (D.L.C.)
1962-07-28
Thermal NDE method for thermal spray coatings
Energy Technology Data Exchange (ETDEWEB)
This paper describes a feasibility demonstration of a thermal scanning NDE system for thermal spray coatings. Non-bonds were detected between several types of coatings and their substrates. Aluminum anti-skid coatings having very rough surfaces were included. A technique for producing known non-bond areas for calibrating and demonstrating NDE methods was developed.
1982-01-01
Silicone-rubber washers soothe vibrating transmission lines
Silicone-rubber washers function as damping and articulating elements in cast-aluminum spacers that separate bundle subconductors in each phase of extra-high-voltage transmission lines. Spacer/dampers are located every 3 ft. along transmission lines on Canada's first operational 500 and 735 kV system.
1965-01-01
Reactive metal brazing of aluminum nitride
Energy Technology Data Exchange (ETDEWEB)
The addition of titanium to eutectic braze compositions causes these alloys to readily wet and bond to A1N ceramics. Electron microscopic characterizations of the metal-ceramic interfaces reveal the presence of TiN, along with other Ti- and Al-containing phases. The formation of such interfacial reaction products is an additional thermodynamic driving force for the creation of useful metal-ceramic bonds. 12 refs., 4 figs., 1 tab.
1990-01-01
Non-destructive measurement of corrosion effects on high temperature coatings
Energy Technology Data Exchange (ETDEWEB)
Non-destructive methods for measuring the remaining anticorrosive or antioxidative ability of coatings are investigated. For anticorrosive chromium coatings the increasing ferromagnetism caused by loss of chromium is measured by a permeability probe. Measured values on blades after operation are correlated with the progress of corrosion as determined by metallographic methods. For antioxidative aluminum coatings the diminishing layer thickness is taken as indication for the exhaustion of their protection ability. The layer thickness is measured eddy current probes, especially developed for this application.
1990-01-01
Molecules with polymerizable ligands as precursors to porous doped materials
Energy Technology Data Exchange (ETDEWEB)
Titanium and aluminum alkoxide derivatives with polymerizable ligands such as 2-(methacryloyloxy)ethylacetoacetate (HAAEMA), oleic acid and geraniol (HOGE) have been obtained. The various compounds have been characterized by FT-IR and NMR {sup 1}H. Copolymerization with styrene and divinylbenzene affords porous doped organic materials which have been characterized by scanning electron microscopy (SEM), elemental analysis, density measurements.
1996-12-31
Kinetics of low-temperature radiation hardening of metallic materials under irradiation
British Library Electronic Table of Contents (United Kingdom)
A formula is obtained which describes the kinetics of low-temperature radiation hardening caused by creation of dislocation loops of interstitial type during irradiation. The radiation hardening of aluminum and vanadium is estimated using this formula and results of experiments on studying processes of nucleation and growth of interstitial dislocation loops in these materials by transparent electron microscopy. It is shown that the proposed formula is valid for description of the kinetics of low-temperature radiation hardening.
2011-01-01
Introduction to corrosion of bioimplants
British Library Electronic Table of Contents (United Kingdom)
The review provides a general idea about the types of metallic alloys and the pure metals used as implant materials in dental and orthopedic surgery. Their corrosive behavior in both real solutions and various media that model human biological fluids is described. Based on the literature data, it is concluded that multicomponent alloys containing titanium, niobium, zirconium, tungsten, molybdenum, aluminum, and silicon are the most resistant to corrosion. Implants made of different types of stainless steel are preferred when manufacturing orthopedic devices for short-term use.
2011-01-01
High power model fabrication of disk-and -washer cavity
International Nuclear Information System (INIS)
The high-power model of Disk-and Washer (DAW) cavity for electron acceleration is under fabrication. Basic Dimensions of the cavity were determined from aluminum model measurement and electromagnetic field calculation. We have fabricated model made of OFC (Oxygen Free Copper) five times in total. Some details are optimized and corrected, and then the final brazing are proceeding. These model results and present status are described. (author)
2000-07-12
Energy Technology Data Exchange (ETDEWEB)
The explosive known under the name Saletrol (mixture of ammonium nitrate and hydrocarbon fuel or a mixture of ammonium nitrate, hydrocarbon fuel and aluminum powder) is characterized by the absence of physical stability during storage (the oily fluid flows from the upper layers of the explosive downward) and as a consequence of this, decrease in the required effectiveness of blasting and increased release of toxic gaseous blasting products. In order to eliminate this shortcoming, lightening clay is added to Saletrol in a quantity of 3-12% by weight of the total explosive mass.
1982-07-31
The report gives results of economic evaluations of three gypsum-producing flue gas desulfurization processes: advanced limestone (in-loop forced oxidation with adipic acid additive), Davy S-H (lime), and Dowa (aluminum sulfate, limestone). For a 500-MW power unit burning 3.5% su...
Energy Technology Data Exchange (ETDEWEB)
An austenitic alloy having good thermal stability and resistance to sodium corrosion at 700.degree. C. consists essentially of 35-45% nickel 7.5-14% chromium 0.8-3.2% molybdenum 0.3-1.0% silicon 0.2-1.0% manganese 0-0.1% zirconium 2.0-3.5% titanium 1.0-2.0% aluminum 0.02-0.1% carbon 0-0.01% boron and the balance iron.
1983-01-01
Design of solar receivers for chemical energy storage and pyroheliometallurgy applications
Energy Technology Data Exchange (ETDEWEB)
A preliminary study of two different kinds of solar receivers (a rotating cavity receiver and a volumetric receiver) suitable to operate in the 1 kW solar facility at the University of Rome is presented. Possible applications of solar energy in the aluminum extraction from leucite and chemical storage by the CuO/Cu[sub 2]O cycle are presented and discussed. (author).
1992-01-01
DEVELOPMENT OF CONTINUOUS SOLVENT EXTRACTION PROCESSES FOR COAL DERIVED CARBON PRODUCTS
Energy Technology Data Exchange (ETDEWEB)
The purpose of this DOE-funded effort is to develop continuous processes for solvent extraction of coal for the production of carbon products. These carbon products include materials used in metals smelting, especially in the aluminum and steel industries, as well as porous carbon structural material referred to as ''carbon foam'' and carbon fibers. During this reporting period, efforts have focused on the facility modifications for continuous hydrotreating, as well as developing improved protocols for producing synthetic pitches.
2005-08-11
Energy Technology Data Exchange (ETDEWEB)
The authors investigate the breakdown luminescence spectra in reverse-biased p-n heterojunctions based on gallium and aluminum phosphides and arsenides for the purpose of determining their behavior as lasing and photodetection materials. Data are given on temperature coefficients, band gap structure, bremsstrahlung, hot carrier mobility and photon emission, and transition and recombination parameters.
1987-08-01
Aluminium toxicity is a major problem in agriculture worldwide. Among the cultivated triticeae, rye (Secale cereale L.) is one of the most Al-tolerant and represents an important potential source of Al-tolerance for improvement of wheat. The Alt4 Al-tolerance locus of rye contains a cluster of genes...
"Precision manufacture of ceramic parts with CNC machining capability for aerospace, lasers, semiconductors and other industries. Materials include alumina, zirconia, glass, ferrites, silicon carbide, silicon nitride, sapphire, cordierite, mullite and others. A.C.T. has seen the number of applications and demand for high-realiability ceramics (aluminum oxide, zirconia, glass, ferrites, silicon carbide, silicon nitride, sapphire, cordierite, mullite, etc...) increase continually within the aerospace, computer and the industrial markets."
2007-02-01
A HELICAL MAGNET DESIGN FOR RHIC.
Energy Technology Data Exchange (ETDEWEB)
Helical dipole magnets are required in a project for the Relativistic Heavy Ion Collider (RHIC) to control and preserve the beam polarization in order to allow the collision of polarized proton beams. Specifications are for low current superconducting magnets with a 100 mm coil aperture and a 4 Tesla field in which the field rotates 360 degrees over a distance of 2.4 meters. A magnet meeting the requirements has been developed that uses a small diameter cable wound into helical grooves machined into a thick-walled aluminum cylinder.
1997-05-12
Signal simulator for the calibration of eddy current probes
Energy Technology Data Exchange (ETDEWEB)
This paper describes a signal simulator which is designed to calibrate eddy current probes. By using simultaneously an excitation coil and an electrically conducting plane, the simulator can emulate signals which correspond to spot welds with different flaws. The presence of a conducting plane allows a wide variation of the amplitude and phase of the excitation coil voltage during the calibration of a probe. A mathematical model for the simulator is derived and used to study the variation of the impedance change upon the parameters of the probe. Numerical computation shows that the impedance change depends in an important way on the frequency of the excitation coil current.
1994-01-01
International Nuclear Information System (INIS)
At the importance increase of UT (ultrasonic testing) with the application of rules on fitness-for-service for nuclear power plants, JAPEIC (Japan power engineering and inspection corporation) started education training for defect detection and sizing technique. Weld joints specimen with EDM (Electro-Discharged Machining) notches, fatigue cracks and intergranular stress corrosion cracks were tested and practiced repeatedly based on a modified ultrasonic method and the defect size measuring accuracy of the trainees was surely improved. Results of the blind test confirmed effectiveness of education training. (T. Tanaka)
2005-04-01
Probabilistic fracture assessment of surface cracked pipes using strain-based approach
British Library Electronic Table of Contents (United Kingdom)
Simplified strain-based fracture mechanics equations, established for external surface cracked pipelines subjected to an external bending load, are presented and used in probabilistic assessment of a pipeline girth weld. The model takes into account several parameters, such as variation in crack depth, crack length, internal pressure and material hardening. The critical strain from ductile tearing in the cracked pipeline is found by using the tangency criterion. The reliability problem is solved using first and second order reliability methods for different pipe dimensions and load levels.
2006-01-01
Energy Technology Data Exchange (ETDEWEB)
Yucca Mountain, Nevada is a potential site for a high-level radioactive-waste repository. Uncertainty and sensitivity analyses were performed to estimate critical factors in the performance of the site with respect to a criterion in terms of pre-waste-emplacement ground-water travel time. The degree of failure in the analytical model to meet the criterion is sensitive to the estimate of fracture porosity in the upper welded unit of the problem domain. Fracture porosity is derived from a number of more fundamental measurements including fracture frequency, fracture orientation, and the moisture-retention characteristic inferred for the fracture domain.
1993-01-01
Energy Technology Data Exchange (ETDEWEB)
In recent years, the phase stability of austenitic stainless steels, and its effect on the mechanical properties of stainless steels, have been the subject of much interest. With the availability of new experimental techniques, new theoretical methods, and new computational procedures, significant advances have been made in understanding, and being able to predict, phase stability and mechanical properties of stainless steel welds. This paper reviews some of these developments, with an emphasis on recent work that has been done at Oak Ridge National Laboratory.
1995-12-31
Energy Technology Data Exchange (ETDEWEB)
Preliminary results of studies into penetrant testing at high surface temperature (up to 200 deg.C), are presented. Tests were performed to assess the effectiveness of red dye penetrants using Al and NiCr samples containing artificial as well as natural discontinuities. The test results will be used in due course to formulate a specification for non-destructive testing procedure qualification at non-standard (i.e. outside 16-52 deg.C) temperatures.
2000-04-01
Oak Ridge National Laboratory Review: Volume 24, No. 2, 1991
Energy Technology Data Exchange (ETDEWEB)
The Oak Ridge National Laboratory (ORNL) is a multiprogram, multipurpose laboratory that conducts research in the physical, chemical, and life sciences; in fusion, fission, and fossil energy; and in energy conservation and other energy-related technologies. This review outlines some current endeavors of the lab. A state of the laboratory presentation is given by director, Alvin Trivelpiece. Research of single crystals for welding is described. The Science Alliance, a partnership between ORNL and the University of Tennessee, is chronicled. And several incites into distinguished personnel at the laboratory are given. (GHH)
1991-01-01
International Nuclear Information System (INIS)
The sensitivity of the primary circuit material was examined at the Mochovce and Dukovany NPPs. No significant sensitivity of the base material or the weld metal to the initiation of corrosion cracking was observed. Thermal aging was found to accelerate significantly the corrosion fatigue kinetics in the material of the heat affected zone. The threshold values of the double amplitudes of the stress intensity factor were below 8 MPa/m"2 for the materials examined, with a cycle asymmetry coefficient of 0.65. The tests revealed no appreciable sensitivity to general corrosion, pitting, or intergranular corrosion. (J.B.). 7 tabs., 26 figs., 11 refs.
Engineering Optimisation by Cuckoo Search
A new metaheuristic optimisation algorithm, called Cuckoo Search (CS), was developed recently by Yang and Deb (2009). This paper presents a more extensive comparison study using some standard test functions and newly designed stochastic test functions. We then apply the CS algorithm to solve engineering design optimisation problems, including the design of springs and welded beam structures. The optimal solutions obtained by CS are far better than the best solutions obtained by an efficient particle swarm optimiser. We will discuss the unique search features used in CS and the implications for further research.
2010-01-01
Corrosion cracking of rotor steels of steam turbines
International Nuclear Information System (INIS)
Results of investigation of stress corrosion cracking of steam turbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steam turbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed.
International Nuclear Information System (INIS)
The paper provides a brief description of the fuel characterization for Fast Breeder Test Reactor (FBTR) and Prototype Fast Breeder Reactor (PFBR). The development and characterization of mechanical properties of Alloy D9 clad and wrapper tubes are discussed. The problems associated with fusion welding of Alloy D9 are outlined. Non-destructive characterization of cladding tubes by optimum encircling eddy current probes, on-line and off-line neural network methods is presented. Both the on-line and off-line neural network methods could readily detect and size defects specified by the designers
2004-01-01
Characterization and evaluation of type 316LN stainless steel/alloy 800 joint
Energy Technology Data Exchange (ETDEWEB)
The effect of aging on the microstructure and tensile properties of a type 316LN stainless steel/Alloy 800 joint, welded with 16-8-2 stainless steel consumable, has been studied to characterize and evaluate the joint for long-term elevated temperature service. The joint was subjected to accelerated againg heat treatments at 873 K up to 5000 h to simulate long-term service exposures. Analysis of the results from this investigation shows that this joint has adequate stability of microstructure and tensile properties even after prolonged exposure at elevated temperatures. (orig.)
1994-12-01
Applications of niobium microalloyed ferrite pearlite steels to line pipe and plate
International Nuclear Information System (INIS)
A variety of advanced controlled rolling techniques have been developed to improve toughness, strength and weldability of niobium-steels. To achieve optimum properties, control of prior stage rolling conditions and accelerated cooling are needed. In low carbon steel, the addition of niobium results in a greater increase in tensile strength than that of vanadium without a loss of toughness. At the same strength level, niobium-steel has less susceptibility to weld cracking and good toughness in the HAZ of its weldments than similar vanadium steels. Separation and formability of niobium steels are also discussed.
1981-11-01
Energy Technology Data Exchange (ETDEWEB)
This is a report on the results of creep tests of large extent on samples of welded joints. The possibilities of minimising the reduction in creep strength which occurs are also shown. The range of the pipe welded joints examined extends from superheater pipes 31.8 diam x 5 mm to hot steam pipelines 240 diam x 29 mm. The steels used are: X 20 CrMoV 12-1, X 10 CrMoVNb 9-1 and X 10 CrWMoVnB 9-2. (orig./MM) [Deutsch] Es wird ueber Ergebnisse von in groesserem Umfang laufenden Zeitstandversuchen an Proben aus Schweissverbindungen berichtet. Ausserdem werden Moeglichkeiten aufgezeigt, den eintretenden Zeitstandfestigkeitsabfall zu minimieren. Die Spanne der in Untersuchung befindlichen Rohrschweissverbindungen reicht dabei vom Ueberhitzerrohr diameter 31,8 x 5 mm bis zum Heissdampfleitungsrohr diameter 240 x 29 mm. Die verwendeten Staehle sind: X 20 CrMoV 12 -1; X 10 CrMoVnB 9-1; X 10 CrWMoVnb 9-2. (orig./MM)
1995-12-31
Overview of advanced techniques for fabrication and testing of ITER multilayer plasma facing walls
International Nuclear Information System (INIS)
The design of the ITER primary first wall incorporates a multi-layered structure consisting of a layer of beryllium bonded to a layer of copper alloy with embedded stainless steel tubes which in turn is bonded to a stainless steel structure. In this configuration, the stainless steel provides structural support, the copper alloy improved resistance to high heat loads, and the beryllium layer a low Z metal interface with plasma. Fabrication, testing and control of this multi-layered structure, and indeed the entire blanket shield module, calls for advanced methods. Several associations in the four home teams and their industrial partners have been involved in various fabrication and joining tasks now grouped under L4 blanket project. In this paper, an overview of the work done so far for joining stainless steel to stainless steel, stainless steel to copper alloy, copper alloy to copper alloy, and copper alloy to beryllium is presented. Specialised papers dealing with most of the topics ...
1998-09-01
International Nuclear Information System (INIS)
This paper reports about in-situ corrosion studies on selected materials for long-term resistant high-level waste (HLW) packagings acting as a barrier in a rock salt repository. The materials (Ti 99.8-Pd, Hastelloy C4 and five iron-base materials) were investigated in heated boreholes in the Asse salt mine under simulated HLW disposal conditions prevailing in normal operation of repository and in certain accident scenarios. The experiments under normal operating conditions were performed at temperatures of 120 deg. C to 210 deg. C (vertical temperature profile in the boreholes) without and with gamma irradiation (3#centre dot#10"2 Gy/h, Co-60 source) within the framework of the German/US Brine Migration Test. In these experiments only small amounts of migrated brine inclusions (NaCl-rich) from the rock salt were present as corrosion medium. In the experiments carried out under simulated accident conditions with intrusion of larger amounts of NaCl brine into the HLW boreholes the ...
1993-02-01
Energy Technology Data Exchange (ETDEWEB)
The purpose of this work is to determine the extent to which drill water might be expected to be imbibed by core samples taken from densely welded tuff. In a related experimental study conducted in G-Tunnel, drill water imbibition by the core samples was observed to be minimal. Calculations were carried out with the TOUGH code with the intent of corroborating the imbibition observations. Due to the absence of hydrologic data pertaining directly to G-Tunnel welded tuff, it was necessary to apply data from a similar formation. Because the moisture retention curve was not available for imbibition conditions, the drainage curve was applied to the model. The poor agreement between the observed and calculated imbibition data is attributed primarily to the inappropriateness of the drainage curve. Also significant is the value of absolute permeability (k) assumed in the model. Provided that the semi-log plot of the drainage and imbibition moisture ...
1987-09-01
Crack growth in welded turbine materials at elevated temperatures
International Nuclear Information System (INIS)
Due to thermal gradients and load changes steam-turbine casings suffer combined creep-fatigue loading. Creep and fatigue portions depend on service conditions. Special interest is focused on the behaviour of creep-fatigue cracks, originated from potential defects due to construction and manufacturing weldments, on residual lifetime assessment. The project deals with the crack-growth behaviour at 530deg C and r.t. of welded and unwelded heat-resistant cast steels: 1% CrMoV-cast (GS-17 CrMoV 5 11, two melts: low and high V-content) and 12% CrMoV-cast (G-X 22 CrMoV 12 1). The crack planes of CT-specimens investigated, taken from manual arc-welded plates, were situated in the heat-affected zone (HAZ). The fatigue, creep and combined creep-fatigue crack-growth behaviour was investigated by means of low-frequency (0.5 and 0.05 Hz) tests, holding-time (20 min) tests and constant load tests up to about 5 000 h. Metallographic investigations show that ...
1989-12-01
In-situ growth of porous alumino-silicates and fabrication of nano-porous membranes
Feasibility of depositing continuous films of nano-porous alumino-silicates, primarily zeolites and MCM-41, on metallic and non-metallic substrates was examined with an aim to develop membranes for separation of gaseous mixtures and also for application as hydrogen storage material. Mesoporous silica was deposited in-side the pores of these nano-porous disks with an aim to develop membranes for selective separations. Our study involves supported zeolite film growth on substrates using in-situ hydrothermal synthesis. Faujasite, Silicalite and Mesoporous silica have been grown on various metallic and non-metallic supports. Metallic substrates used for film growth included anodized titanium, sodium hydroxide treated Titanium, Anodized aluminum, and sintered copper. A non-metallic substrate used was nano-porous aluminum oxide. Zeolite film growth was characterized using Scanning Electron Microscope (AMRAY 1820) and High Resolution Transmission ...
2009-01-01
We report the existence of a previously unsuspected peak in the [sup 1]H magic angle spinning spectrum of commercially available HZSM-5 samples. At 298 K, this resonance is a broad shoulder on the downfield side of the Bronsted acid signal at 4.3 ppm. Cooling the sample caused the line to narrow, and a clear peak at 6.9 ppm was visible at 123 K. This technique resulted in selective broadening of the 4.3 and 6.9 ppm resonances as a result of conflicting averaging of the [sup 1]H-[sup 27]Al dipolar coupling. We conclude that the 6.9 ppm resonance corresponds to a novel aluminum-containing site in zeolite HZSM-5 and is not an artifact due to exchange with the Bronsted site or an aluminum-rich impurity phase. A possible interpretation of these results is a second Bronsted site for the zeolite. 49 refs., 8 figs.
1994-10-19
Energy Technology Data Exchange (ETDEWEB)
Triethanolamine (TEA) has been evaluated as an additive to a commercial electrolyte to enhance the properties of aluminum electrolytic capacitors. The results showed 1-3wt.% TEA additive can prevent the pH and conductivity of the electrolytes from decreasing for 5000h at 60{sup o}C. The anodic restoration ability of an anode aluminum film in the electrolyte with TEA additive showed more efficient than the electrolyte without TEA additive. Low temperature electric characteristics of capacitors showed that TEA additive can prevent the electrolyte inside capacitors from freezing and losing electric characteristics even at -40{sup o}C. Load life test of capacitors impregnated with electrolytes with or without TEA additive showed remarkable differences. The TEA additive promoted 105{sup o}C load life time from 3019h up to 5624h and form 2144h up to 3621h for 125{sup o}C load life time test. (author)
2006-11-22
Energy Technology Data Exchange (ETDEWEB)
the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification ...
2003-06-30
Study of fractures in cast parts of high-strength aluminum alloy
Energy Technology Data Exchange (ETDEWEB)
Results are presented from studies on the quality of cast parts made by counterpressure casting of high-strength aluminum alloy AMKh-605, and Al-Cu-Mn-Cr alloys (5.6-6.4% Cu, 0.25-0.55% Mn, 0.20-0.55% Cr, 0.20-0.45% Ti, 0.08-0.25% Zr, less than or equal to0.25% Fe, less than or equal to0.25% Si, less than or equal to0.05% Mg). Chill castings were heat treated by quenching from 450/sup 0/C (20 hours) in water, aging at 160/sup 0/C for five hours with cooling in air. Fractograms of tensile specimens are presented. Scanning electron microscopy allows an ambiguous determination of the cause of failure of a part, be it at initial crystallization crack defects or burns, and also allows a relationship to be established between structure and mechanical properties.
1985-03-01
Oil-filled, multi-core cable with at least one conductor differing from others
Energy Technology Data Exchange (ETDEWEB)
This patent discloses an oil-filled, multi-core, electric cable having three cores within a metal sheath suitable for underwater applications. Each core has a conductor surrounded by insulation and has substantially the same outer dimensions as the other cores. One conductor is made of copper and has a central oil duct. The other conductors are made of stranded aluminum wires in side-by-side and contacting relation and the ratio of the cross-sectional area of the metal of the copper conductor to the cross-sectional area of the metal of each aluminum conductor is the reciprocal of the ratio of the electrical conductivities thereof. One object of this invention is that of overcoming the drawbacks existing in the known oil-filled, multi-core cables, i.e. to provide cable which, in case of a rupture of the cable sheath, has fairly small leakages of insulating, fluid oil from the cable and at the same time permits a reduction in the weight of the ...
1987-02-03
Numerical heat transfer studies of PCMs used in a box-type solar cooker
Energy Technology Data Exchange (ETDEWEB)
Theoretical investigations on the phase change materials (PCMs) used as the heat storage media for box-type solar cookers have been conducted in this study. The selected PCMs are magnesium nitrate hexahydrate, stearic acid, acetamide, acetanilide and erythritol. For a two-dimensional simulation model based on the enthalpy approach, calculations have been made for the melt fraction with conduction only. Different materials such as glass, stainless steel, tin, aluminum mixed, aluminum and copper are used as the heat exchanger container materials in the numerical calculations. The large value of thermal conductivity of heat exchanger container material did not make a significant contribution on the melt fraction except for at very low thermal conductivities. Based on the theoretical results, stearic acid and acetamide are found to be good compatibility with latent heat storage system. It is also found that the initial temperature of PCM does not ...
2008-05-15
Lining of magnesium alloys with foils using shot peening
Energy Technology Data Exchange (ETDEWEB)
To improve the surface properties of magnesium alloy, a lining process using shot peening was carried out. The lining of magnesium alloy with metals such as titanium and nickel is useful in heightening the corrosion and wear properties for the components. In the shot peening experiment, the foil set on the magnesium workpiece is pelted with many shots at a high velocity. The foil is bonded to the surface of the workpiece due to plastic deformation induced by the collision of the shots. A pure aluminum foil is inserted between the hard foil and magnesium workpiece to assist the bonding. To heighten the bondability, the foil and workpiece are heated and the flow stresses of the metals are reduced. In this experiment, a centrifugal shot peening machine with an electrical heater was employed. The workpieces were commercially magnesium alloys AZ31B and AZ91D, and the foils were commercially pure aluminum, pure titanium and pure nickel. The effects ...
2003-07-01
In-depth survey report of Early and Daniel Co. , Inc. , Louisville, Kentucky
An in-depth industrial hygiene survey was conducted to evaluate worker exposures to phosphine during fumigation of grain at the Early and Daniel Co. grain elevator in Louisville, Kentucky. Stored grain was fumigated using aluminum phosphide. Aluminum-phosphide pellets were also added directly to the grain by the blender as it was poured into the storage containers. Local exhaust ventilation was used at points in the grain-moving system where grain dust was generated. Air samples were taken during full-shift periods at the breathing zone of the weighmaster, two bin floormen, and the blender. Area monitoring samples were also taken. If the operators spend considerable time in the vicinity of a bin which is being filled with grain, there is a likelihood of far greater exposure levels being noted. According to the author, further studies of the use of phosphide products at other elevators should be conducted to determine the effect of environmental ...
1986-09-01
In-depth industrial-hygiene survey report of the Bunge Corporation, Kansas City, Kansas
Potential exposure of workers to phosphide was examined during an in-depth industrial hygiene survey at the Bunge Corporation, in Kansas City, Kansas, where the gas was used as a grain fumigant. During the study, 14 men were employed at the facility. Tablets of aluminum phosphide were added to the grain mass for fumigation. General dilution ventilation resulted from outside air entering the work areas through ventilation louvers; there was also a local-exhaust ventilation system. Air samples revealed that, when the fumigant dispensers were being filled, workers in the area had significant exposure. At the time of the survey the relative humidity in the facility was high, permitting the reaction to phosphide to occur more readily. The levels of phosphide and respirable dust were reasonably low in the elevators, suggesting that the ventilation system was adequate. The author recommends that workers filling the dispenser with the aluminum ...
1986-09-01
High temperature aluminum electrolytic capacitors for ULEV inverters
Energy Technology Data Exchange (ETDEWEB)
A comparison between the concepts of the hybrid electric vehicle (HEV) and the ultra low emission vehicle (ULEV) was presented. The ULEV uses a much larger engine compared to the HEV, but it uses a lower Kw generator/motor and inverter/charger to use the latest engine and battery technology. The underlying goal of the ULEV is to supply auxiliary power under start-up and heavy load conditions and to remove indirect systems such as steering, starting and blower control from the engine via small electric drives. The challenge is to build a ULEV that is robust enough to withstand any environmental conditions. Since the ULEV engine is larger, it can experience compartment temperatures greater than 125 degrees C, which limits the use of conventional filter capacitors. Nippon Chemi-Con has recently developed U787D, the world's first continuous 150 degrees C rated aluminum electrolytic capacitor designed to meet the ambient, ripple currents and vibration ...
2000-07-01
High bandgap window layer for GaAs solar cells and fabrication process therefor
The specification describes a semiconductor solar cell and fabrication process therefor wherein a thin N-type gallium arsenide layer is deposited on a larger P-type substrate layer which is selected from the group of III-V ternary compounds consisting of aluminum phosphide antimonide, AlPSb, and aluminum indium phosphide, AlInP. P-type impurities are diffused from the substrate layer into a portion of the thin N-type gallium arsenide layer to form P-type region wherein which defines a PN junction in the thin gallium arsenide layer. Thus, the quantity of gallium arsenide required to provide this PN photovoltaic junction layer in the cell is minimized, and th P-type substrate serves as a high bandgap window layer for the cell. Such high bandgap of this window material is especially well suited for efficiently transmitting the blue spectrum of sunlight to the PN junction, thus enhancing the power conversion efficiency of the solar cell.
1979-05-29
Emittance of boehmite and alumina films on 6061 aluminium alloy between 295 and 773 K
Energy Technology Data Exchange (ETDEWEB)
The total hemispherical emittance of an oxide film that formed on 6061-T6 aluminium alloy parts in the Tower Shielding Reactor-II at Oak Ridge National Laboratory was measured from 295 to 773 K using an emissometer and/or a calorimeter. The emittance of this film was critically needed for heat transfer calculations in a simulated loss-of-coolant accident of the reactor. X-ray diffraction analysis identified the film as boehmite (Al{sub 2}O{sub 3} {times} H{sub 2}O), which dehydrated to alumina (Al{sub 2}O{sub 3}) upon heating above 473 K. The measured emittances for the alumina film are in excellent agreement with published values for anodized aluminum films and for bulk alumina. Published values of the emittance of boehmite could not be found for comparison, but evidence is presented that some anodization processes for aluminum yield boehmite and not alumina films.
1991-02-01
Effects of relative thickness of the duplex-treated layer on surface properties of AlSl H13 steel
Energy Technology Data Exchange (ETDEWEB)
A duplex surface treatment technique based on calorizing and plasma nitriding was developed to improve the wear and oxidation resistance of H13 steel at high temperatures. The effects of the relative thickness of the calorized layer to the depth of plasma nitriding on the wear and oxidation properties at temperatures up to 900 C were investigated in this work. High-temperature wear tests were performed at 500 C with dry conditions in open air using a ball-on-disk type tribotest machine. Isothermal oxidation tests were performed at 900 C for up to 100 h under controlled atmosphere. The results indicated that the specimens with a calorized layer as an intermediate phase between the surface duplex layer and the base metal showed higher wear and oxidation resistance than the specimens with a nitrided layer alone. During exposure to elevated temperatures, the aluminum in the calorized layer diffused to the surface and formed an aluminum oxide layer. ...
1997-10-01
Detection of Second-Layer Corrosion in Aging Aircraft
International Nuclear Information System (INIS)
The Compton backscatter technique has been applied to lap-joint in aircraft structure in order to determine mass loss due to exfoliative corrosion of the aluminum alloy sheet skin. The mass loss of each layer has been estimated from Compton backscatter A-scan including the aluminum sheet, the corrosion layer, and the sealant. A Compton backscattering imaging system has been also developed to obtain a cross-sectional profile of corroded lap-splices of aging aircraft using a specially designed slit-type camera. The camera is to focus on a small scattering volume inside the material from which the backscattered photons are collected by a collimated scintillator detector for interpretation of material characteristics. The cross section of the layered structure is scanned by moving the scattering volume through the thickness direction of the specimen. The theoretical model of the Compton scattering based on Boltzmann transport theory is presented ...
2009-12-01
Damage to metallic samples produced by measured lightning currents
Energy Technology Data Exchange (ETDEWEB)
A total of 10 samples disks of 2024-T3 aluminum and 4130 ferrous steel were exposed to rocket-triggered lightning currents at the Kennedy Space Center test site in Florida during the summer of 1990. The experimental configuration was arranged so that the samples were not exposed to the preliminary streamer, wire-burn, or following currents that are associated with an upward-initiated rocket-triggered flash but which are a typical of naturally initiated lightning. Return-stroke currents and continuing currents actually attaching to the sample were measured, augmented by close-up video recordings of approximately 3 feet of the channel above the sample and by 16-mm movies with 5-ms resolution. From these data it was possible to correlate individual damage spots with streamer, return-stroke, and continuing currents that produced them. Substantial penetration of 80-mil aluminum was produced by a continuing current of submedian amplitude and ...
1991-01-01
Ceramic/polymer functionally graded material (FGM) lightweight armor system
Energy Technology Data Exchange (ETDEWEB)
This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to ...
1998-12-31
Calcination of Fluorinel-sodium waste blends using sugar as a feed additive (formerly WINCO-11879)
Energy Technology Data Exchange (ETDEWEB)
Methods were studied for using sugar as a feed additive for converting the sodium-bearing wastes stored at the Idaho Chemical Processing Plant into granular, free flowing solids by fluidized-bed calcination at 500{degrees}C. All methods studied blended sodium-bearing wastes with Fluorinel wastes but differed in the types of sugar (sucrose or dextrose) that were added to the blend. The most promising sugar additive was determined to be sucrose, since it is converted more completely to inorganic carbon than is dextrose. The effect of the feed aluminum-to-alkali metal mole ratio on calcination of these blends with sugar was also investigated. Increasing the aluminum-to-alkali metal ratio from 0.6 to 1.0 decreased the calcine product-to-fines ratio from 3.0 to 1.0 and the attrition index from 80 to 15%. Further increasing the ratio to 1.25 had no effect.
1992-06-01
Binary and ternary niobium-base superconductors by the infiltration process
Energy Technology Data Exchange (ETDEWEB)
This report summarizes the work on high field superconducting materials and processes performed at the Materials and Molecular Research Division of the Lawrence Berkeley Laboratory. Two major interrelated focal points characterize this research. One was the decision to restrict the effort to A-15 compounds because of their superior critical temperatures and critical fields. The inherent brittleness of these compounds along with the requirement for a filamentary morphology led to the second focal point: a heavy reliance on a powder approach for the fabrication of superconducting tapes and wires. There have been exceptions to the use of powder techniques where special circumstances such as the nature of a particular alloy system suggested on alternative approach. The quench-age technique described herein is an example of a non-powder approach. Here the niobium-aluminum system is involved and the methodology is based on the fact that in a certain composition range a ...
1980-06-01
International Nuclear Information System (INIS)
In the present work, a rapid deposition anodic stripping voltammetry (ASV) for determination of uranium is presented. For this purpose, the uranyl hexacyanoferrate (K2UO2[Fe(CN)6]) is deposited electrochemically on a thin palladium-aluminum electrode (Pd-Al) from a UO22+ solution in the presence of K3Fe(CN)6. Then, the well stable (K2UO2[Fe(CN)6]) on the electrode was stripped by anodic differential pulse voltammetry for measuring the UO22+ ion concentration. The effect of operational parameters, including: concentration of K3Fe(CN)6, solution pH, deposition potential, and deposition time were studied. In optimum conditions, the calibration graph was linear in the concentration range 105-7 x 10-4 mol L-1 with a detection limit of 6.2 x 10-6 mol L-1. The influence of some concomitant ions in K2UO2[Fe(CN)6] formation was investigated. The proposed method was used for the rapid determination of uranium in some uranium mineral ores. (orig.)
2010-01-01
Analysis of active site distribution in ZSM-5 crystals by infrared microscopy
The acid site distribution over large ZSM-5 crystals was analyzed using FTIR microscopy. Results of the analysis of the OH-stretching vibrations and of vibrations of pyridine adsorbed on Bronsted and Lewis acid sites were found to be in good agreement. The resolution which can be obtained using this novel technique is about 10-20 [mu]m. This limits the application to large crystals as analyzed in this study. Comparison of the results of IR microscopy with aluminum distributions obtained by electron microprobe analysis revealed that IR microscopy cannot resolve inhomogeneities on a scale smaller than the above-state limits. The results of both methods on a larger scale, however, are in very good agreement. Using a combination of both techniques, it is possible to obtain a clearer picture of the distribution of acid sites in large zeolite crystals, where electron microprobing gives the higher resolution, and IR microscopy allows the determination of the types of ...
1993-10-01
Aluminum bioavailability from tea infusion
British Library Electronic Table of Contents (United Kingdom)
The objective was to estimate oral Al bioavailability from tea infusion in the rat, using the tracer 26Al. 26Al citrate was injected into tea leaves. An infusion was prepared from the dried leaves and given intra-gastrically to rats which received concurrent intravenous 27Al infusion. Oral Al bioavailability (F) was calculated from the area under the 26Al, compared to 27Al, serum concentrationxtime curves. Bioavailability from tea averaged 0.37%; not significantly different from water (F=0.3%), or basic sodium aluminum phosphate (SALP) in cheese (F=0.1-0.3%), but greater than acidic SALP in a biscuit (F=0.1%). Time to maximum serum 26Al concentration was 1.25, 1.5, 8 and 4.8h, respectively. These results of oral Al bioavailabilityxdaily consumption by the human suggest tea can provide a si...
2008-01-01
Air liquefaction and enrichment system propulsion in reusable launch vehicles
Energy Technology Data Exchange (ETDEWEB)
A concept is shown for a fully reusable, Earth-to-orbit launch vehicle with horizontal takeoff and landing, employing an air-turborocket for low speed and a rocket for high-speed acceleration, both using liquid hydrogen for fuel. The turborocket employs a modified liquid air cycle to supply the oxidizer. The rocket uses 90% pure liquid oxygen as its oxidizer that is collected from the atmosphere, separated, and stored during operation of the turborocket from about Mach 2 to 5 or 6. The takeoff weight and the thrust required at takeoff are markedly reduced by collecting the rocket oxidizer in-flight. This article shows an approach and the corresponding technology needs for using air liquefaction and enrichment system propulsion in a single-stage-to-orbit (SSTO) vehicle. Reducing the trajectory altitude at the end of collection reduces the wing area and increases payload. The use of state-of-the-art materials, such as graphite polyimide, in a direct substitution for ...
1994-07-01
Aging and compatbility of TNF-doped mylar
Energy Technology Data Exchange (ETDEWEB)
TNF-doped Mylar is a new radiation-hard dielectric that has recently been qualified as a viable substitute for Mylar in capacitors. The advantage of TNF-doped Mylar is that it satisfies both the nuclear safety and radiation hardness requirements of weapons. Mylar is not radiation-hard. Aging and compatibility studies were carried out to insure that (1) TNF does not diffuse from the film during fabrication of the capacitor or during storage; and (2) there are no compatibility problems with aluminum foil (the conductor) or Fluorinert (the secondary dielectric). Losses of TNF were barely detectable during the vacuum bakes used in fabricating capacitors or during accelerated aging tests carried out below T{sub g} (70C) over a two year period in air. In other accelerated tests, no compatibility problems were detected with aluminum or Fluorinert. TNF-doped Mylar is now being used in the MC-4109 capacitor that was called out for use in SRAM II. We ...
1990-01-01
Abrasive-waterjet machining of isogrid structures
An experimental investigation was conducted to determine the feasibility of machining isogrid structures with abrasive-waterjets (AWJs). The main objective was to mill isogrid patterns in surfaces with accurate depth control using an AWJ. Three different approaches using AWJs were tested: linear cutting of isogrid patterns for diffusion bonding, milling with conventional AWJ nozzles, and milling with a single-angled rotary AWJ nozzle. It was shown that pocket milling with conventional AWJs is the most feasible of those tested. The milling can be done internally on preformed aluminum tubes, and the AWJ can also be used on materials other than aluminum. Accurate depth control can be achieved at high productivity rates. As an example, it is projected that a 48-inch-diameter skirt 12 inches high could be milled with an isogrid pattern in 6.3 hours. Milled isogrid patterns can be controlled to 0.001 inch, and thin walls of less than 0.025 inch are ...
1990-12-01
Abrasive waterjet machining characteristics of aluminum matrix composites
Energy Technology Data Exchange (ETDEWEB)
Aluminum matrix composite Al356/SiCp(Vol. 15%)(Al MMC) material has been cut under various cutting conditions using Abrasive WaterJet (AWJ) machining process. The experimental cutting was carried out using three different material thicknesses of 10, 20, 30mm with a 0.33mm diameter orifice. The pump pressure, traverse rate, StandOff Distance(SOD) were taken as process parameters. After cutting the quality of the specimen in terms of kerf width, kerf taper, and surface finish were measured to characterize machinability of the material. As a result of the study, the maximum traverse rate for 30mm thick Al MMC under the pump pressure of 350 MPa reached up to 70 mm/min and the surface roughness of the material showed surface finish Ra in the range of 2.3{approx}23.4{mu}m.
2009-07-01
Ultrasonic enhancement of heat transfer on narrow surface
Energy Technology Data Exchange (ETDEWEB)
Ultrasonic enhancement of heat transfer on a narrow surface was measured by changing the width of the surface from 8 to 0.1 mm. Ultrasonic power of 600 W with a frequency of 40 kHz was used. Heat transfer on the narrow surface without ultrasonic vibration was correlated by the experimental equation for a thin wire. The cavitation intensity was measured by the cavitation erosion loss of an aluminum foil of 15 [mu]m thickness. The effects of acoustic streaming and cavitation were separated by this measurement. Heat transfer by acoustic streaming was predicted through forced convection. Enhancement by cavitation was explained by the turbulence thermal conductivity of the microjets.
1994-06-01
The effect of temperature on the radiative performance of Ho-YAG thin film selective emitters
Energy Technology Data Exchange (ETDEWEB)
The authors present the emitter efficiency results for the thin film 25 percent Ho YAG (Yttrium Aluminum Garnet, Y3Al5O12) selective emitter from 1000 to 1700 K with a platinum substrate. Spectral emittance and emissive power measurements were made (1.2 less than lambda less than 3.2 microns) and used to calculate the radiative efficiency. The radiative efficiency and power density of rare earth doped selective emitters are strongly dependent on temperature and experimental results indicate an optimum temperature (1650 K for Ho YAG) for thermophotovoltaic (TPV) applications.
1995-01-01
Radio-frequency and microwave load comprising a carbon-bonded carbon fiber composite
Energy Technology Data Exchange (ETDEWEB)
A billet of low-density carbon-bonded carbon fiber (CBCF) composite is machined into a desired attenuator or load element shape (usually tapering). The CBCF composite is used as a free-standing load element or, preferably, brazed to the copper, brass or aluminum components of coaxial transmission lines or microwave waveguides. A novel braze method was developed for the brazing step. The resulting attenuator and/or load devices are robust, relatively inexpensive, more easily fabricated, and have improved performance over conventional graded-coating loads.
1998-01-01
Polysilicon TFT fabrication on plastic substrates
Energy Technology Data Exchange (ETDEWEB)
Processing techniques utilizing low temperature depositions and pulsed lasers allow the fabrication of polysilicon thin film transistors (TFT`s) on plastic substrates. By limiting the silicon, SiO2, and aluminum deposition temperatures to 100(degrees)C, and by using pulsed laser crystallization and doping of the silicon, we have demonstrated functioning polysilicon TFT`s fabricated on polyester substrates with channel mobilities of up to 7.5 cm2/V-sec and Ion/Ioff current ratios of up to 1x10(to the 6th power).
1997-08-06
Performance of capacitors under DC bias at liquid nitrogen temperature
Several commercially available capacitors were evaluated at the liquid nitrogen temperature (77 K). Our primary interest was their performance under a bias voltage when used as DC link capacitors in cryogenic power electronics. In general, the performance of polymer capacitors and certain ceramic capacitors is almost independent of the temperature, DC bias, and frequency. On the other hand, ceramic capacitors based on high dielectric constant materials showed a strong dependence on the boundary conditions. Aluminum electrolytic capacitors showed a dramatic decrease of capacitance at 77 K, possibly due to the electrolyte being frozen and therefore losing its conductivity.
2005-06-01
Organometallic Polymer Coatings for Geothermal-Fluid-Sprayed Air-Cooled Condensers: Preprint
Energy Technology Data Exchange (ETDEWEB)
Researchers are developing polymer-based coating systems to reduce scaling and corrosion of air-cooled condensers that use a geothermal fluid spray for heat transfer augmentation. These coating systems act as barriers to corrosion to protect aluminum fins and steel tubing; they are formulated to resist the strong attachment of scale. Field tests have been done to determine the corrosion and scaling issues related to brine spraying and a promising organometallic polymer has been evaluated in salt spray tests.
2002-08-01
Energy Technology Data Exchange (ETDEWEB)
Several possibilities of the use of molecular models in quantum-chemical investigations of the structure of defect centers on the surfaces of oxides on nontransition elements have been illustrated. There has been a special discussion of the assumption of the local nature of the chemical interactions in these systems, which underlies such an approach, and of the consequent laws governing the formation of their lattices in the example cases of zeolites, kaolinites, and comparable boron- and aluminum-containing oxides. A quantum-chemical interpretation of the body of experimental data from investigations of the dehydroxylation of H forms of zeolites has been given. The structure of the Lewis acid centers formed as a result, and their chemisorption properties, have been discussed.
1987-05-01
Emittance theory for thin film selective emitter
Energy Technology Data Exchange (ETDEWEB)
Thin films of high temperature garnet materials such as yttrium aluminum garnet (YAG) doped with rare earths are currently being investigated as selective emitters. This paper presents a radiative transfer analysis of the thin film emitter. From this analysis the emitter efficiency and power density are calculated. Results based on measured extinction coefficients for erbium-YAG and holmium-YAG are presented. These results indicated that emitter efficiencies of 50 percent and power densities of several watts/sq cm are attainable at moderate temperatures (less than 1750 K).
1994-08-01
Effect of temperature gradient on thick film selective emitter emittance
Energy Technology Data Exchange (ETDEWEB)
A temperature gradient across a thick ({ge}.1mm) film selective emitter will produce a significant reduction in the spectral emittance from the no temperature gradient case. Thick film selective emitters of rare earth doped host materials such as yttrium-aluminum-garnet (YAG) are examples where temperature gradient effects are important. In this paper a model is developed for the spectral emittance assuming a linear temperature gradient across the film. Results of the model indicate that temperature gradients will result in reductions the order of 20{percent} or more in the spectral emittance. {copyright} {ital 1997 American Institute of Physics.}
1997-03-01
Development of radial-flow type internally oil-cooled oil-filled cable
Energy Technology Data Exchange (ETDEWEB)
A radial-flow type internally oil-cooled oil-filled cable has been developed. This system is characterized in that the oil flows radially through the paper insulation. The thermal resistance of the insulation is equivalently decreased by the radial-flow. The decreased thermal resistance as well as the cooling effect of the oil flow in the central oil duct and the outer oil duct under an aluminum sheath increase the current capacity. A calculation method of cooling characteristics is introduced. The stability of the cable and accessories was confirmed through initial electrical tests and a long-term field test.
1988-01-01
British Library Electronic Table of Contents (United Kingdom)
Dimethyl methylphosphonate (DMMP), a chemical simulant of the nerve gas GB, was decontaminated with a nonthermal atmospheric pressure plasma. The decontamination efficiency was measured qualitatively by means of Fourier transform spectroscopy and quantitatively by means of gas chromatography. With helium gas only, 10g/m2 of DMMP on an aluminum surface was 99.9% decontaminated in 2min, furthermore, with the addition of 5% of oxygen gas, it was 99.99% decontaminated in 10min. Given the low input power (<100W) and temperature (<75degreeC), this plasma is eligible for nondestructive decontamination of almost all material surfaces.
2009-01-01
Core preservation with a laminated, heat-sealed package
Energy Technology Data Exchange (ETDEWEB)
A core preservation package was developed to maintain the reservoir characteristics of core samples and consequently to improve the quality of data obtained through laboratory core analyses. The package is a heat-sealable plastic-aluminum laminate similar to those common in the food-packaging industry. The laminated core preservation package acts as an impermeable barrier to water vapor and gases, and is resistant to chemical alteration and degradation by core fluids. These performance characteristics result in effective core preservation by maintaining the fluid content of the core. Other advantages of the laminated package are that it is fast and simple to use and eliminates the cumbersome dip-coat step used in some core preservation methods.
1988-12-01
Continuous wave lasing operation with the shortest wavelength for semiconductor lasers was obtained from AlGaInP double heterostructure lasers at 77 K. The structure was grown by metalorganic vapor phase epitaxy. Lasing wavelength was 583.6 nm (yellow). Threshold current was 43 mA (1.9 kA/cm/sup 2/). Magnesium was adopted as a p-type dopant, and was proved to be preferable for a high aluminum composition AlGaInP cladding layer.
1986-03-03
Conceptual design of a nuclear reactor facility for medical and biological purposes
Energy Technology Data Exchange (ETDEWEB)
Optimal neutron energy for boron neutron capture therapy (BNCT) has been studied. Epithermal neutron is superior to thermal neutrons in treating deep-seated tumors. Design of the epithermal neutron column for BNCT has been performed by using a two-dimensional transport calculation code. Aluminum and heavy water are used as moderation materials. A thermal neutron column is also designed using heavy water as thermalization material. The configuration of the facility for treatment and research of BNCT and also for basic radio-biological studies of neutrons has been presented.
1981-09-01
Conceptual design of a nuclear reactor facility for medical and biological purposes
International Nuclear Information System (INIS)
Optimal neutron energy for boron neutron capture therapy (BNCT) has been studied. Epithermal neutron is superior to thermal neutrons in treating deep-seated tumors. Design of the epithermal neutron column for BNCT has been performed by using a two-dimensional transport calculation code. Aluminum and heavy water are used as moderation materials. A thermal neutron column is also designed using heavy water as thermalization material. The configuration of the facility for treatment and research of BNCT and also for basic radio-biological studies of neutrons has been presented. (author).
Energy Technology Data Exchange (ETDEWEB)
The theoretical principles underlying the formation of oxide and, in particular, anodic oxide coatings on metals produced by chemical oxidation, anodizing in solutions, and anodizing in cold plasmas are reviewed. The mechanisms and conditions of anodic oxidation are described, and the structure of anodic oxide coatings on aluminum, magnesium, beryllium, zinc, cadmium, iron, cobalt, nickel, titanium, zirconium, tantalum, and chromium alloys is examined. Attention is also given to various applictins of anodized coatings. 54 references.
1985-01-01
STRESS CORROSION CRACKING SUSCEPTIBILITY OF HIGH LEVEL WASTE TANKS DURING SLUDGE MASS REDUCTION
Energy Technology Data Exchange (ETDEWEB)
Aluminum is a principal element in alkaline nuclear sludge waste stored in high level waste (HLW) tanks at the Savannah River Site. The mass of sludge in a HLW tank can be reduced through the caustic leaching of aluminum, i.e. converting aluminum oxides (gibbsite) and oxide-hydroxides (boehmite) into soluble hydroxides through reaction with a hot caustic solution. The temperature limits outlined by the chemistry control program for HLW tanks to prevent caustic stress corrosion cracking (CSCC) in concentrated hydroxide solutions will potentially be exceeded during the sludge mass reduction (SMR) campaign. Corrosion testing was performed to determine the potential for CSCC under expected conditions. The experimental test program, developed based upon previous test results and expected conditions during the current SMR campaign, consisted of electrochemical and mechanical testing to determine the susceptibility of ASTM A516 ...
2007-10-18
Organic light-emitting devices based on solution-processible quinolato-complex supramolecules
International Nuclear Information System (INIS)
This paper discusses a new type of supramolecular material tris{5-N-[3-(9H-carbazol-9-yl)propyl]-N-(4-methylphenyl) aminesulfonyl-8-hydroxyquinolato} aluminum(III), Al(SCarq)3, which we synthesized using three 5-N-[3-(9H-carbazol-9-yl)propyl]-N-(4-methylphenyl) aminesulfonyl-8-hydroxyquinoline as bidentate ligands. The peak photoluminescence in the solid phase appears at 488 nm. In cyclic voltammetric measurement, two oxidation peaks, which were obtained at -5.6 and -5.9 eV, correspond to HOMO sites of carbazoyl and aluminum quinolates, respectively. In the investigation of solid morphological thin film, the flat surface was investigated using an atomic force microscope. The root mean square (rms) and mean roughness (Ra) were respectively measured to be 0.427 and 0.343 nm. For the fabrication of organic light-emitting devices (OLEDs) using spin-coating techniques, the turn-on voltage and maximum luminescence of the optimized electroluminescence ...
2009-02-15
Energy Technology Data Exchange (ETDEWEB)
We present a collisional-radiative approach of the theoretical analysis of laser-induced breakdown spectroscopy (LIBS) plasmas. This model, which relies on an optimized effective potential atomic structure code, was used to simulate a pure aluminum plasma. The description of aluminum involved a set of 220 atomic levels representative of three different stages of ionization (Al{sup 0}, Al{sup +} and Al{sup ++}). The calculations were carried for stationary plasmas, with input parameters (n{sub e} and T{sub e}) ranging respectively between 10{sup 13-18} cm{sup -3} and 0.3-2 eV. A comparison of our atomic data with some existing databases is made. The code was mainly developed to address the validity of the local thermodynamic equilibrium (LTE) assumption. For usual LIBS plasma parameters, we did not reveal a sizeable discrepancy of the radiative equilibrium of the plasma towards LTE. For cases where LTE was firmly believed to stand, the Boltzmann ...
2009-10-15
International Nuclear Information System (INIS)
We present a collisional-radiative approach of the theoretical analysis of laser-induced breakdown spectroscopy (LIBS) plasmas. This model, which relies on an optimized effective potential atomic structure code, was used to simulate a pure aluminum plasma. The description of aluminum involved a set of 220 atomic levels representative of three different stages of ionization (Al0, Al+ and Al++). The calculations were carried for stationary plasmas, with input parameters (ne and Te) ranging respectively between 1013-18 cm-3 and 0.3-2 eV. A comparison of our atomic data with some existing databases is made. The code was mainly developed to address the validity of the local thermodynamic equilibrium (LTE) assumption. For usual LIBS plasma parameters, we did not reveal a sizeable discrepancy of the radiative equilibrium of the plasma towards LTE. For cases where LTE was firmly believed to stand, the Boltzmann plot outputs of this code were used to ...
2009-10-01
Innovative forming and fabrication technologies : new opportunities.
Energy Technology Data Exchange (ETDEWEB)
The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. ...
2008-01-31
Implications of high temperature superconductors for power generation
International Nuclear Information System (INIS)
Superconducting generators for high power applications have been of interest for a number of years. Superconducting generators using low temperature superconductors (LTS) have been manufactured to produce up to 20 MW of electrical power and have been configured in either synchronous alternators which have an AC output that may be subsequently rectified to produce DC and homopolar generators which produce low voltage DC. Typically these generators require scrupulous attention to vacuum integrity for cryogenic insulation at 4.2K and tend to be somewhat fragile because of extensive thermal and magnetic shields that are not required in conventional power generators. Recently, high purity aluminum composites have been developed for a high power AC generator that is cooled by cryogenic hydrogen at 21K. This aluminum generator is very compact and lightweight and is much more robust than a generator made with LTS because extensive thermal and magnetic ...
1991-08-03
Gas evolution in aluminum electrolytic capacitors
Gas evolution in aluminum electrolytic capacitors constitutes one of their main drawbacks in comparison to other types of capacitors lacking a liquid electrolyte. In this respect, one of the most common causes of failure shown by liquid electrolyte capacitors is electrolyte leakage through the seal or even explosions produced by internal pressure buildup. In order to prevent these hazards, some substances, known as depolarizers, are usually added to the capacitor electrolyte with the purpose of absorbing the hydrogen evolved at the cathode (1, 2). Although the gas evolution problem in electrolytic capacitors has been known for a long time, there is a lack of literature on both direct measurements of the gas evolved and assessments of the amount of depolarizer active for the hydrogen absorption process. Aluminum electrolytic capacitors of 100..mu..F and 40V nominal voltage, miniature type (diam 8 mm, height 18.5 mm), were manufactured under ...
1984-03-01
Energy Technology Data Exchange (ETDEWEB)
The burning characteristics of fuel droplets containing nano and micron-sized aluminum particles were investigated. Particle size, surfactant concentration, and the type of base fluid were varied. In general, nanosuspensions can last much longer than micron suspensions, and ethanol-based fuels were found to achieve much better suspension than n-decane-based fuels. Five distinctive stages (preheating and ignition, classical combustion, microexplosion, surfactant flame, and aluminum droplet flame) were identified for an n-decane/nano-Al droplet, while only the first three stages occurred for an n-decane/micron-Al droplet. For the same solid loading rate and surfactant concentration, the disruption and microexplosion behavior of the micron suspension occurred later with much stronger intensity. The intense droplet fragmentation was accompanied by shell rupture, which caused a massive explosion of particles, and most of them were burned during this ...
2011-02-15
Characterization of trace elements and radionuclides and their risk assessment in red mud
International Nuclear Information System (INIS)
Red mud is a waste and tail material from primary aluminum production, and is named for its color, coming from its iron oxide content. The quantity of red mud is almost equal to the primary aluminum production and leads to a considerable environmental issue. Red mud of the ETI Seydisehir Aluminum Plant is considered as detrimental waste for storage due to its content of various metal oxides, elements and caustics. This detrimental effect is classified into two groups: first, environmental health and second, the cost of storage. In order to minimize the negative effect of red mud, there have been or are presently many investigations carried out on usage of red mud in building materials. However, no effective way of utilizing red mud has yet been found. In this study domestic red mud was investigated and chemical analyses were performed by EDAX and XRF techniques. Radioactivity of the samples was also measured with gamma ...
2008-04-01
An evaluation of the thickness and emittance of aluminum oxide films formed in low-temperature water
Energy Technology Data Exchange (ETDEWEB)
The emittance of aluminum components exposed to low-temperature aqueous solutions were required for thermal analysis of a Loss of Cooling Accident for the Savannah River Site production reactors. Experimental data for the thickness and emittance of oxide films formed under these conditions were collected and reviewed. Correlations were developed for the oxide film thickness and corresponding total hemispherical emittance. Film thickness and emittance were also measured for the specific conditions of interest in order to verify the predictions based on the literature data. After one year of exposure in 30deg C reactor moderator, the aluminum oxide film thickness is predicted to be 6.4 [mu]m[+-]10%; this value is relatively insensitive to exposure time. Some phenomena which would tend to yield thicker oxide films in the reactor environment relative to those obtained under experimental conditions were neglected, and the predicted film thickness ...
1993-02-01
An evaluation of the thickness and emittance of aluminum oxide films formed in low-temperature water
International Nuclear Information System (INIS)
The emittance of aluminum components exposed to low-temperature aqueous solutions were required for thermal analysis of a Loss of Cooling Accident for the Savannah River Site production reactors. Experimental data for the thickness and emittance of oxide films formed under these conditions were collected and reviewed. Correlations were developed for the oxide film thickness and corresponding total hemispherical emittance. Film thickness and emittance were also measured for the specific conditions of interest in order to verify the predictions based on the literature data. After one year of exposure in 30deg C reactor moderator, the aluminum oxide film thickness is predicted to be 6.4 #mu#m#+-#10%; this value is relatively insensitive to exposure time. Some phenomena which would tend to yield thicker oxide films in the reactor environment relative to those obtained under experimental conditions were neglected, and the predicted film thickness ...
British Library Electronic Table of Contents (United Kingdom)
Purpose Ultraviolet-B (UV-B) radiation can cause phototoxic macular injuries in young people who have been sunbathing but not sungazing and in welders. Welders have a reportedly increased risk of uveal melanoma. We analyze phakic and pseudophakic risks for solar and welding arc UV-B exposure. Design Optical radiation measurement, analysis, and perspective. Methods Spectral transmittances were measured for UV-transmitting, UV-blocking, and blue-blocking intraocular lenses (IOLs). The photoprotective performances of crystalline and intraocular lenses were analyzed using relevant epidemiologic and laboratory data and action spectra for acute retinal phototoxicity and melanoma photocarcinogenesis. Results Crystalline lens UV-B retinal protection is deficient in children and young adults, incre...
2010-01-01
Smart pigs root out pipeline problems
Energy Technology Data Exchange (ETDEWEB)
In the world of pipeline maintenance, there are pigs and there are intelligent pigs. Intelligent pigs, when launched into a pipeline, carry instrumentation onboard which enables them to gather and record information about problems such as denting, corrosion, and cracking. More basic pigs, on the other hand, look after the routine internal maintenance chores such as cleaning and swabbing, or else perform operational duties such as batching different types of product along the line. The harsh environment in which pigs often operate is described. Aside from the mechanical shocks they undergo when passing welds, bends, and other fittings, they may have to contend with hostile conditions such as hydrogen sulfide environments. High pressure is another factor to consider. In crude oil lines, significant paraffin deposits also can cause problems if they affect the sensors ability to maintain good contact with the pipe wall. In spite of these considerations, increasing ...
1983-12-01
Results on incoloy 800 and allied steam generator materials in Florida field corrosion tests
International Nuclear Information System (INIS)
Appraisals of the isothermal general corrosion of Incoloy 800 in steam at 595 and 650 deg.C indicated good long-term resistance (<7 mg/cm"2 weight gained in 20 years) whether surfaces were ground or electropolished. Electropolished surfaces corroded much faster than ground surfaces in earlier stages, (39 and 15 times as fast in 3000 hr at 595 and 650 deg.C, respectively), but the corrosion rate decreased with time and gave comparable estimates over the long term for both surface preparations. Both nonwelded and welded Incoloy 800 were definately susceptible in chloride stress-corrosion cracking tests of U-bend specimens in a cyclic, wet-dry steam environment. However, C-configuration specimens of Incoloy 800, which were less severly strained, did not crack in this environment. (author).
International Nuclear Information System (INIS)
Weld metal, base material and stainless steel overlay specimens for Charpy tests and static tensile tests were irradiated for a year in a power reactor of the Bohunice nuclear power plant in place of the evaluated surveillance specimens. The material of the specimens was identical with that of the WWER-440 reactor pressure vessels, and was exposed to a fluence of (1.2 - 4.5) x 10"2"3 m"-"2 (E > 0.5 MeV) at approximately 270 degC. Some of the irradiated as well as unirradiated specimens were subjected to regeneration annealing at 475 degC for 168 h. The behavior of the materials after irradiation and annealing was evaluated. (author). 33 tabs., 32 figs., 8 refs.
Preparation of reactor tube by welding a porous membrane with a non-porous ceramic tube
Energy Technology Data Exchange (ETDEWEB)
In the course of designing a catalytic porous membrane reactor for experimental studies, both inside and outside of the non-reaction zones as well as the two ends of the membrane need to be completely sealed to ensure that there is no flow across the membrane in the non-reaction zone. Experiments show that up to 50% of the total flow across the membrane may be contributed by the axial flow along the wall of the non-reaction zones if only one side of the membrane is sealed. Another problem that cannot be solved by sealing is the capillary flow of the catalyst along the tube wall into the non-reaction zones when the catalyst is doped on the membrane. One of the best ways to avoid this axial flow of catalyst would be to use non-porous tubes in the non-reaction zones and join them with the porous membrane tube. In doing so, the cost of the membrane reactor could be reduced simply because shorter membrane tube is needed.
1994-12-31
Participative risk management in the construction of onshore pipelines
Energy Technology Data Exchange (ETDEWEB)
This paper described a risk control management tool that has been developed by Petrobras Petroleo, the largest Brazilian oil company and one of the world's leading oil companies. The system covers health, safety and environmental (HSE) issues regarding pipeline construction projects. The limitations of traditional safety management systems for coping with the critical problems related to environmental safety issues were discussed. In particular, this paper described how the HSE tool evaluates the risks resulting from the following aspects of onshore pipeline construction and assembly: establishing right-of-way and route locations, transporting pipe, developing the construction site, opening the trench, pipe laying, pipe bending, concrete external coating, welding, external anticorrosive coatings, pipe placement backfilling, hydrostatic testing, maintenance operations, and pipeline commissioning. 6 refs., 1 tab.
2000-07-01
British Library Electronic Table of Contents (United Kingdom)
Tensile and flexural properties of single-gated (SG) and double-gated (DG) injection moulded blend of polybutylene terephthalate (PBT) and polycarbonate (PC) and its composites containing 15, 20 and 30?wt.% short glass fibres were investigated. In the DG mouldings, a weldline was formed by direct impingement of two opposing melt fronts (i.e. cold weld). It was found that tensile modulus was not affected by the weldline but flexural modulus decreased in the presence of weldline. For both specimen types, modulus increased linearly with volume fraction of fibres (? f), according to the rule-of-mixtures for moduli. The weldline integrity (WIF) factor for flexural modulus decreased linearly with increasing ? f. Results showed that tensile and flexural strengths for SG mouldings increase with in...
2008-01-01
Mechanical design of a PERMCAT reactor module
International Nuclear Information System (INIS)
The PERMCAT is a membrane reactor proposed for processing fusion reactor plasma exhaust gas: tritium removal is obtained by isotopic swamping operating in counter-current mode. In this work, a membrane reactor using a permeator tube of length about 500 mm produced via diffusion welding of Pd-Ag thin foils is described. An appropriate mechanical design of the membrane module has been developed in order to avoid any significant compressive and bending stresses on the very long and thin wall permeator tube: two expanded bellows have been applied to the Pd-Ag tube, so that it has been pre-tensioned before operating. The elongation of the metal permeator under hydrogenation has been theoretically estimated and experimentally verified for properly designing the membrane reactor.
2007-02-01
Investigation of weld cracking in alloy 800
Energy Technology Data Exchange (ETDEWEB)
The subscale Varestraint test has been used to determine the relative hot cracking susceptibility of the fusion zone in four commercial heats of alloy 800. Although all four heats were susceptible to cracking, one heat exhibited a significant increase in cracking relative to the other three. Optical metallography revealed that nearly all the cracking was localized along fusion zone grain boundaries. Microprobe analysis of the grain boundaries detected high concentrations of titanium, silicon, and niobium resulting from partitioning during solidification. The fusion zone hot cracking mechanism in alloy 800 involves the complex interaction of titanium, silicon, niobium, and carbon along the solidification boundaries. SEM and Auger analyses of the hot crack fracture surfaces revealed the presence of (Ti, Nb)-rich carbides, suggesting that these particles precipitate from the liquid which solidifies last on the fracture surface. 23 references.
1984-03-01
Influence of shape on ordering of granular systems in two dimensions
Energy Technology Data Exchange (ETDEWEB)
We investigate ordering properties of two-dimensional granular materials using several shapes created by welding ball bearings together. Ordered domains form much more easily in two than in three dimensions, even when configurations lack long-range order. The onset of ordered domains occurs near a packing density of 0.8, a phenomenon observed previously for disks. One of our shapes, the trapezoid, has packings that remain disordered and near the transition density even after annealing by shaking. Although random packings are unstable for disks and many other shapes in two dimensions, trapezoid packings provide an approach to studying two-dimensional randomness. We also find that the rotational symmetry of a shape is an excellent predictor of how easily it orders, and a potential guide to identifying two-dimensional shapes that remain random after annealing.
2001-06-01
International Nuclear Information System (INIS)
The IGC Highlights briefly outlines some of the the significant progresses made by Indira Gandhi Centre for Atomic Research, Kalpakkam during the period 1996-1997. The Fast Breeder Test Reactor (FBTR) was operated at the maximum power level possible with the available partial core. The first generation of electricity from FBTR and its synchronization with the grid in 1997 marked a significant step in the nuclear programme of the Centre. Another important event was the commissioning of the "2"3"3U - fuelled Kamini reactor.The mission-oriented programmes in fast reactor technology was supported by a host of research and development programmes, in closely related areas namely materials technology, welding metallurgy, sodium technology, manufacturing technology, non-destructive testing, quality engineering, in-service inspection, electronics and instrumentation and safety research. The Highlights also contains the organisation chart and the list of publications
Fracture mechanics: proceedings of the 12th national symposium on fracture mechanics
Energy Technology Data Exchange (ETDEWEB)
The conference proceedings contains 30 papers of which five are abstracted separately. The subjects covered include fatigue crack growth in aircraft materials, fractographic measurements, fatigue cracks in nylon 66 blends, cyclic inelastic deformation aspects, prestressing, tensile cracks in creeping solids, creep-crack-growth in 304 stainless steel, high-temperature fatigue, parallel impact loading, numerical fracture dynamic code, J-resistance curves, specimen geometry effects, reactor piping systems, temperature dependence of fracture toughness, small-scale yielding, compact specimens, power hardening materials, semi-empirical fracture analyses, pipeline girth welds, wrought steels, and A36 bridge steels.
1980-01-01
Evaluation of improvements in the installation of rural underground transmission lines: Final report
Energy Technology Data Exchange (ETDEWEB)
This report presents the results of an investigation into currently used methods for installation of underground high voltage power transmission cable, and offers recommendations for potentially improving these methods. Suggested enhancements cover the emplacement of both high pressure oil filled (HPOPT) pipe type and self contained oil filled (SCOF) cable systems. Cost comparisons of conventionally installed cable systems versus systems using proposed techniques and equipment are developed for a specific site selected for study. The report also documents the test results of laboratory experiments conducted to demonstrate the feasibility of using interference fit pipe couplings in place of welded pipe joints. 10 refs., 31 figs., 15 tabs.
1987-10-01
Crack tip opening angle measurement through a girth weld in an X100 steel pipeline section
British Library Electronic Table of Contents (United Kingdom)
ABSTRACT Crack tip opening angle (CTOA) is becoming one of the most accepted methods for characterizing fully plastic fracture. It provides a measure of the resistance to fracture for a material in cases where there is a large degree of stable-tearing crack extension during the fracture process. Our current pipeline research uses the CTOA test as an alternative, or addition, to the CTOD (crack tip opening displacement) and the fracture energy characterization provided by the J-integral approach. A test technique was developed for measurement of CTOA that uses a modified double cantilever beam (MDCB) specimen. A digital camera and image analysis software were used to record the progression of the crack tip and to estimate the CTOA. In this article, CTOA data on crack growth orientations per...
2008-01-01
Crack propagation and arrest of structural steels and pipelines
Energy Technology Data Exchange (ETDEWEB)
Crack arrest of fast running cracks is an important issue for the safety of steel structures. Crack arrest design can prevent fatal damage of large structures by restricting the influence of the incidents. Therefore crack arrest design is important especially for very large structure, where accidents may cause huge economical and social losses. Propagating shear fracture, long running ductile crack propagation in pipelines and brittle crack propagation in heavy thick shipbuilding steels have been investigated. For the propagating shear fracture issue, a new HLP simulation model, applicable to various backfill conditions, including underwater backfill, was developed. The proposed backfill model can be applied to the prediction of the crack arrest of propagating shear fracture under various backfill conditions. The new HLP simulation was successful in estimating full-scale burst tests with various backfill depths. The new HLP simulation for underwater pipelines indicated that propagating ...
2008-07-01
Code case to substitute the allowable crack angle in rules on fitness-for-service codes of JSME
International Nuclear Information System (INIS)
The new Code Case to substitute the allowable crack angle for a circumferential surface crack in 'Rules on Fitness-for-Service (FFS)' published from The Japan Society of Mechanical Engineers (JSME). Until now, the angle of a circumferential surface crack was limited below 60deg. This is the limitation with consideration to the stability of the crack if the deep crack penetrates wall of the pipe. Therefore, a long crack (such like an SCC) was obliged to repair or replace even if it was shallow enough. Weld Overlay (WOL) repair in which strength of the original piping is ignored is also inapplicable for the same reason. In order to solve this irrationality, the new Code Case applying to the crack stability assessment when the crack angle exceeds 60deg was established, and allowable crack depth according to the crack angle were defined in it. (author)
2008-07-01
Energy Technology Data Exchange (ETDEWEB)
Iron nickel chromium manganese silicon and iron chromium nickel manganese silicon molybdenum niobium alloys have a so-called duplex structure in a wide concentration range. This causes an excellent resistance to wear superior in the case of adhesive stress with optimized concentrations of manganese, silicon, molybdenum and niobium. The materials can be used for welded armouring structures wherever cobalt and boron-containing alloy systems are not permissible, e.g. in nuclear science. Within the framework of pre-investigations for manufacturing of filling wire electrodes, cast test pieces were set up with duplex structure, and their wear behavior was examined. (orig.).
1991-11-01
A six-axes robot for deep water applications
Energy Technology Data Exchange (ETDEWEB)
The six-axes industrial robot MANUTEC r15 UW was modified to work underwater and successfully tested down to the simulated water depth of 1100 m. Next step in the program was to use this robot as a handling tool for inspection tasks at the welding seam of an underwater structure conducted with CCD-cameras and distance sensors. This was also to demonstrate the possibility to assist and later on to replace divers from this work. Additional research was focussed on the stiffness and rigidity of the robot during the precise guiding of tools and workpieces under current water conditions up to a flow velocity of 1.1 m/s. Present work is concentrated on the application of this subsea robot on a maintenance task at the Brazilian underwater template OCTOS-1000. For this experiments the robot is integrated in a large mock-up which simulates a quarter section of this template. (orig.)
1994-01-01
Energy Technology Data Exchange (ETDEWEB)
The following subjects were discussed at the conference: Stability of welded joints, creep stress in CrMo steels, life prediction, developments in modern power plant steels, testing, calculation of deformation, crack propagation and crack analysis under complex loads. [German] Die Autoren der Tagung referieren ueber folgende Themen: Stabilitaet von Schweissverbindungen, Kriechbeanspruchung von Chrom-Molybdaen Staehlen, Lebensdauervorhersage, Entwicklungen fuer die Anwendung in modernen Kraftwerken, Prueftechnik, Berechnung von Verformung, Rissentwicklung und -bewertung bei komplexer Beanspruchung. (uke)
2002-07-01
Energy Technology Data Exchange (ETDEWEB)
The development of new steels is always a challenge for the manufacturer of filler metals. In many cases it is obvious that some properties of the base metal cannot be fulfilled with matching filler metals. In some cases, dissimilar filler metals can solve the problem in some cases, there is no chance to meet the requirements of the base metal (for example yield strengths of new ultra high strength steels). This paper deals with different kinds of new steels and the requirements for the weld metal with examples from motor car industry (Mangan Austenite), crane (Ultra high strength steels), earthmoving machinery (Wear-resistant steels) and offshore (Supermartensitic steels). Specific problems will be discussed and best solutions will be highlighted. These examples make clear that the success of new kinds of steels in the market depends on solving the joining problems of these steels. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Die Entwicklung von ...
2007-07-15
Energy Technology Data Exchange (ETDEWEB)
Plasma arc welding processes are used in off-shore industry for construction and maintenance in the wet surrounding of underwater structures and pipelines. In greater water depth the density of the plasma gas increase because of the greater hydrostatic pressure. This causes the increase of conductive heat losses to the wet surrounding. To keep up the energy flux to the workpiece to be welded, the plasma arc has to burn in a local dry area with an inside pressure of 1 bar. This requirement can be fulfilled by a rotating cylinder with a liquid film flowing down the inner wall. The flow around the rotating cylinder to create a local dry area around the plasma arc under water is experimentally investigated. The rotating cylinder is placed above the work surface which is simulated by a flat plate. According to the centrifugal forces of the rotating flow inside the gap between the lower end of the cylinder and the flat plate the water is forced out ...
1994-12-31
Energy Technology Data Exchange (ETDEWEB)
An Fe-19Cr-8Al-0.5Hf alloy has been roll bonded to Alloy 800 to form a protective clad material suitable for use in coal conversion atmospheres. The commercial producibility of both the Fe-19Cr-8Al-0.5Hf alloy and the clad composite has been demonstrated. The clad composite has been shown to exhibit resistance to sulfidation in high sulfur, coal gasification atmospheres low Btu for 2000 hrs at 1800/sup 0/F (1255K). The FeCrAlHf alloy must be preoxidized in the absence of sulfur to form fully protective alumina scales on all surfaces. Useful life of the composite at temperatures of 1400 to 2000/sup 0/F (1033 to 1366K) is governed by reactions at the FeCrAlHf clad alloy 800 interface. The rate of interdiffusion decreases with increasing Ni content and a high Ni alloy such as RA333 appears to be a better substrate than Alloy 800 for a FeCrAlHf composite. The mechanical properties of the clad composite have been evaluated at both ambient (tensile and bend) and elevated (tensile and creep ...
1981-12-01
S-N curves for welded tubular joints
Energy Technology Data Exchange (ETDEWEB)
The objective of the project was to develop a welded tubular joint database to assess the fatigue design curves (X and X{prime}) in the American Petroleum Institute design code (API RP2A). Changes in the curve-fitting method and screening criteria (primarily the exclusion of the very thin tubular joints) produced results different from those reported previously. The current results show that the X and X{prime} curves are too conservative and that a new curve should be adopted. The Department of Energy T{prime} curve was found to be consistent with the screened tubular joint air data and is recommended for use in API RP2A. The weldment size effect exponent (n) of 0.25 in the current version of API RP2A was found to be too small, and a higher value of 0.30 consistent with the Department of Energy recommendations is recommended. The fatigue test results for tubular joints tested in air and tubular joints tested in sea water with cathodic protection are the same at ...
1995-12-31
Energy Technology Data Exchange (ETDEWEB)
Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington have focused on developing and evaluating the reliability of nondestructive testing (NDT) approaches for coarse-grained stainless steel reactor components. The objective of this work is to provide information to the United States Nuclear Regulatory Commission (NRC) on the utility, effectiveness and limitation of NDT techniques as related to inservice testing of primary system piping components in pressurized water reactors. We examined cast stainless steel pipe specimens containing thermal and mechanical fatigue cracks located close to the weld roots and having inner and outer diameter surface geometrical conditions that simulate several water reactor primary piping configurations. In addition, segments of vintage centrifugally cast piping were examined to characterize the inherent acoustic noise and scattering caused by grain structures and to determine the consistency of ...
2007-01-01
Energy Technology Data Exchange (ETDEWEB)
Irradiation-assisted stress corrosion cracking (IASCC) of several types of BWR field components fabricated from solution-annealed austenitic stainless steels (SSs), including a core internal weld, were investigated by means of slow-strain-rate test (SSRT), scanning electron microscopy (SEM), Auger electron spectroscopy (AES), and field-emission-gun advanced analytical electron microscopy (FEG-AAEM). Based on the results of the tests and analyses, separate effects of neutron fluence, tensile properties, alloying elements and major impurities identified in the American Society for Testing and Materials (ASTM) specifications, minor impurities, water chemistry, and fabrication-related variables were determined. The results indicate strongly that minor impurities not specified by the ASTM-specifications play important roles, probably through a complex synergism with grain-boundary Cr depletion. These impurities, typically associated with steelmaking and component ...
1996-09-01
Energy Technology Data Exchange (ETDEWEB)
Three blocks of non-welded tuff, one nominally one cubic foot (trial block) and the other two, nominally one cubic metre (1 m{sup 3}), were excavated from the Busted Butte Test Facility on the Nevada Test Site and transported to the Atomic Energy of Canada Limited Whiteshell Laboratories in Pinawa, Manitoba. The trial block and one of the 1-m{sup 3} blocks were used for unsaturated flow experiments. The remaining 1-m{sup 3} block is being used for saturated flow experiments and will be reported on separately. After a vertical flow of synthetic transport solution was set up under unsaturated conditions, a suite of conservative and chemically reactive radionuclide tracers was injected at volumetric flow rates of 20 mL/hr in the trial block, and 10 mL/hr in the 1-m{sup 3} block. The duration of the migration experiment in the trial block was 87 days, while the migration experiment in the 1-m{sup 3} block was continuing after 600 days. Results obtained from the ...
2002-11-01
Energy Technology Data Exchange (ETDEWEB)
A two-year demonstration run of a 500 C/100kgf/cm{sup 2}{center_dot}g high-efficiency waste-to-energy pilot plant has been started from February 1998; this plant represents as the final stage of the NEDO project of development of a high-efficiency waste-to-energy plant. Alloy 625 (SB444) and 310 HCbN tubings were selected for the 3rd and 2nd superheater of the pilot plant, respectively, and ten kinds of conventional and new solid-wall tubings, weld overlayed tubings, composite tubings, and cermet spray coated tubings were tested. By means of 6000-hour field corrosion test in three typical domestic plants, material life and corrosion environment for superheater tubings installed in the pilot plant were evaluated. Also, the effect of alloying elements Cr, Ni, Mo, corrosion rate law, etc. were investigated in detail. Furthermore, the design conception and basic performance of the pilot plant regarding pollution control and corrosion prevention were determined, based ...
1999-11-01
A computer was built for use with the NRU reactor to solve the problem of Xe/sup 135/ concentrations. The effect of any changes in reactor on Xe/sup 135/ concentration can be predicted and steps taken to avoid poisoning out. An electromechanical system was used for the computer to avoid the inherent disadvantages that electronic analog computers present for problems of very long solution times. The electromechanical analog computer has a high order of reliability and contains no vaccum tubes, commutators, slip rings, relays, or aluminum electrolytic capacitors. It is insensitive to transient disturbarce. In the event of failure of components or interruption of line voltage, it will retain existing information. The computer was designed for ~ 1% accuracy in Xe/ sup 135/ concentration readings. (W.D.M.)
1958-05-01
Energy Technology Data Exchange (ETDEWEB)
To obtain Pinus wood-plastic composites, wood samples were impregnated with methyl methacrylate and polymerized by the use of gamma rays from a /sup 60/Co at different dose exposure and total dose. The best percentage of polymerization was obtained with the exposure of 2.0 MR of gamma radiation. It was found that the impregnation and polymerization, determined by the density values along the samples were uniform. The density became 2.6 times higher in relation to the control samples. The storage of the impregnated wood samples showed losses of the monomer, even when wrapped with aluminum or polyethylene film. It is recommended that the wood samples should be irradiated soon after impregnation.
1984-12-01
Waste minimization in a non-production oriented metal finishing operation
Energy Technology Data Exchange (ETDEWEB)
This paper provides information on activities undertaken in a non- production oriented metal finishing operation to minimize waste and conserve resources. The facility is a 6000 sq foot shop that typically only deals with prototype parts. Utilizing a plan that includes employee awareness, common sense and existing technology, a noticeable reduction in waste volume has been obtained. Initiatives that are covered include: segregation of cyanide plating solutions, elimination of copper cyanide plating, elimination of hexavalent chromium plating, elimination of vapor degreasing, changing of rinsing practices, and changing a process for cleaning of aluminum parts. Some discussion is also presented on the effectiveness of combining the technologies of physical vapor deposition and electrodeposition to help minimize waste. Plans for additional initiatives including water recycling, elimination of cyanide plating and substitution of electrodeposition for electroless ...
1991-11-01
International Nuclear Information System (INIS)
The TVR heavy water research reactor was deployed at Moscow Institute of Theoretical and Experimental Physics. In 1990, the final batch of the spent nuclear fuel from this reactor was shipped to Production Association (PA) 'Mayak' for reprocessing. The SNF removal was a stage of the reactor decommissioning activities. The designs of the TVR reactor and its fuel elements are similar to the RA reactor designs. Two ways of the RA reactor SNF transportation to PA 'Mayak' have been considered: in aluminum barrels and in additional canisters using respectively TUK-32 and TUK-19 shipping casks. The practical experience and the equipment used to prepare for the TVR reactor SNF removal can be helpful to the RA reactor personnel in finding the best way to perform these engineering operations. (author)
2003-03-09
Three-dimensional laminar and turbulent natural convection cooling of heated blocks
International Nuclear Information System (INIS)
Results of three-dimensional laminar and standard K-#epsilon# turbulent numerical simulations of natural convection cooling of ten cubic aluminum blocks mounted on an insulated plate, facing a shrouding wall, are presented. This geometry is chosen so that comparison with experimental results is possible. The considered problem is of great practical importance because it simulates the case of heated electronic chips, mounted on printed board assemblies, which are frequently encountered in electronic industry applications. The problem is mathematically modeled by the three-dimensional conservation differential equations of mass, momentum, energy and turbulent kinetic energy and dissipation (for the turbulent flow model). IN this paper, these equations are numerically solved by a finite volume method and the laminar and turbulent results are compared to the experimental results obtained with similar parameters.
1990-06-18
Thermal radiation from hot surfaces measured by optical and calorimetric methods. Master's thesis
Energy Technology Data Exchange (ETDEWEB)
The radiative heat loss from a surface is determined by its total hemispherical emittance, which consequently plays an important role in aerospace and solar applications. This study compares emittances measured calorimetrically with values derived from near normal incidence spectral reflectance measurements. This optical derivation is based on a number of assumptions which limit the accuracy if not sufficiency fulfilled. These assumptions include sample specularity, a straybody character beyond the range of measurement, only small variations of emittance with temperature, and a perfectly smooth sample surface. The comparison of calorimetrically and optically derived emittance performed in this study not only quantifies the errors introduced by insufficient fulfillment of the assumptions but also identifies which assumption causes the dominant error. The calorimetric emissometer, constructed for this study and based on a heat flow sensor, was calibrated with ...
1982-01-01
The impact of solar flares and magnetic storms on humans
International Nuclear Information System (INIS)
Three classes of solar emanations, namely, photon radiation from solar flares, solar energetic particles, and inhomogeneities in the solar wind that drive magnetic storms, are examined, and their effects on humans and technological systems are discussed. Solar flares may disrupt radio communications in the HF and VLF ranges. Energetic particles pose a special hazard at low-earth orbit and above, where they can penetrate barriers such as spacesuits and aluminum and destroy cells and solid state electronics. Energetic solar particles also influence terrestrial radio waves propagating through polar regions. Magnetic storms may disturb the operation of navigation instruments, power lines and pipelines, and satellites; they give rise to ionospheric storms which affect radio communication at all latitudes. There is also a growing body of evidence that changes in the geomagnetic field affect biological systems. 3 refs.
Tensile properties and bending formability of drawn magnesium alloy pipes
Energy Technology Data Exchange (ETDEWEB)
Magnesium alloys are being increasingly utilized in a variety of fields as an alternative material to organic materials and aluminum alloys, owing to excellent properties. Those include low density, and excellent damping properties. When compared to organic materials, furthermore, Mg alloy excels at recyclability, heat radiation, and electromagnetic-shielding. Though most of magnesium alloy products are manufactured through die-casting and thixo-molding at present, the demand for the expanding of magnesium wrought alloy market is increasing. Taking full advantage of a drawing technique and applying it to the conventional extruded pipe, we have developed a new type of magnesium alloy pipe. The strength of the developed pipe is significantly higher than that of the conventional one, either extruded or die-casting. Some of the excellent properties were obtained from fundamental tests performed with the developed pipe. Both tensile properties and bending formability ...
2003-07-01
British Library Electronic Table of Contents (United Kingdom)
In this paper, multilayer oxide nanorods were deposited in the nanopores of anodic aluminum oxide (AAO) via solution infiltration followed by heat treatment. The nanorods have a core-shell structure. First, the shell (nanotube) with the thickness of about 40nm was made of TiO"2 through the hydrolysis of (NH"4)"2TiF"6. Second, silver nanoparticles with the diameter of about 3nm were added into the TiO"2 layer through thermal decomposition of AgNO"3 at elevated temperatures. Then, cylindrical cores (nanorods) of CoO and ZnO with 200nm diameter were prepared, respectively. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to characterize the structure and composition of the nanorods. UV-vis light absorption measurements in the wavelength range from 350 to...
2011-01-01
Status and progress in sludge washing: A pivotal pretreatment method
Energy Technology Data Exchange (ETDEWEB)
Separation of the bulk soluble chemical salts from the insoluble metal hydroxides and radionuclides is central to the strategy of disposing Hanford tank waste. Sludge washing and caustic leaching have been selected as the primary methods for processing the 230 million L (61,000,000 gal) of Hanford tank waste. These processes are very similar to those selected for processing waste at the West Valley Site in New York and the Savannah River Site in South Carolina. The purpose of sludge washing is to dissolve and remove the soluble salts in the waste. Leaching of the insoluble solids with caustic will be used to dissolve aluminum hydroxide and chromium hydroxide, and convert insoluble bismuth phosphate to soluble phosphate. The waste will be separated into a high-level solids fraction and a liquid fraction that can be disposed of as low-level waste after cesium removal. The washing and leaching operations involve batchwise mixing, settling, and decanting within the ...
1995-01-01
Removal of scattered thermal neutrons using antiscatter grid
International Nuclear Information System (INIS)
One of the significant factors of neutron radiographic image degradation is scattering blur from the object. A practical method is described to enhance image quality by eliminating the overlapping of scattered thermal neutrons component from the objects in ETRR-2 neutron radiography facility, using aluminum Gd-coated antiscatter grid. The MCNP code was used to determine the optimum grid dimensions that will reduce the scattered thermal neutrons from the object. An experiment was performed to determine the optimum grid height and irradiation time that gives the best image with acceptable geometric unsharpness. Using the MCNP code it was found that 97% of the scattered neutrons were removed by the grid. The wall dimensions and Gd coating are so small that the facility resolution cannot detect the image pattern superposition on the film.
2006-12-01
Real-time neutron radiography applications in dynamic fluid flow studies
Energy Technology Data Exchange (ETDEWEB)
Real-time neutron radiography (RTNR) is now proving to be a valuable research tool in the study of hydrogenous fluid flow. One of the most significant advantages of neutron radiography is the ability to image hydrogenous substances (such as lubricants, coolants, and fuels) inside metallic materials such as aluminum and titanium engines. By using RTNR, one can then study dynamic events such as the movement of liquids inside these solids. The Phoenix Memorial Laboratory (PML) at the University of Michigan has recently developed and installed a facility dedicated to RTNR. The work at PML has shown that RTNR of dynamic events can provide information enabling the researcher to follow dynamic events that were previously impossible or impractical. This paper will show the variety of uses of RTNR presently being pursued at PML.
1986-01-01
Real-time neutron radiography applications in dynamic fluid flow studies
International Nuclear Information System (INIS)
Real-time neutron radiography (RTNR) is now proving to be a valuable research tool in the study of hydrogenous fluid flow. One of the most significant advantages of neutron radiography is the ability to image hydrogenous substances (such as lubricants, coolants, and fuels) inside metallic materials such as aluminum and titanium engines. By using RTNR, one can then study dynamic events such as the movement of liquids inside these solids. The Phoenix Memorial Laboratory (PML) at the University of Michigan has recently developed and installed a facility dedicated to RTNR. The work at PML has shown that RTNR of dynamic events can provide information enabling the researcher to follow dynamic events that were previously impossible or impractical. This paper will show the variety of uses of RTNR presently being pursued at PML.
1986-11-16
Proposed subcritical measurements for fresh and spent highly enriched plate type fuel assemblies
Energy Technology Data Exchange (ETDEWEB)
A collaborative experimental research program has been established between industry and university partners to evaluate the subcritical behavior of fresh and spent highly enriched fuel assemblies at the University of Missouri Research Reactor (MURR). This proposed program will involve a series of subcritical measurements using the Oak Ridge National Laboratory (ORNL) developed {sup 252}Cf source-driven noise technique. Measurements evaluating the subcritical behavior of simple arrays of fresh MURR assemblies will be performed for evaluating the spectral effects of materials typically found in shipping casks such as lead, steel, aluminum, and boron. Also, measurements will be performed on spent assemblies to characterize physics parameters which may be useful in determining the subcritical behavior of fuels for reactivity credit of actinide burnup and fission product poisoning.
1997-09-01
Progress on the Design and Fabrication of the MICE Focusing Magnets
Energy Technology Data Exchange (ETDEWEB)
The Muon Ionization Cooling Experiment (MICE) focusing solenoid magnets focus the muon beam within the MICE cooling channel on a liquid or solid absorber that is within the warm bore of solenoid. The focusing magnet has a warm bore of 470 mm. his magnet consists of two coils 210-mm long that is separated by an aluminum mandrel that is 200 mm long. Each of the coils has its own leads. The coils may be operated in either the non-flip mode (solenoid mode with both coils at the same polarity) or the lip mode (quadrupole focusing mode where both coils are at opposite polarity). This report describes the focusing solenoid magnet design that will be built by the vendor. The progress on the construction of the first of the focusing magnets will also be discussed in this report. Ultimately three of these magnets will be built. These magnets will be cooled using a pair 1.5 W (at 4.2 K) pulse tube coolers.
2009-10-19
Preliminary Fabry Perot testing - 1986
Fabry Perot interferometry is a method of determining instantaneous velocities of an object in motion. The interferometer system is composed of the Fabry Perot interferometer, a laser, an electronic streak camera, and several focusing lenses. The first tests discussed were done on exploding bridgewire devices. During these tests, several system parameters were changed. These changes did not seem to affect the data, which appeared to be consistent. The second tests performed focused on slapper-type devices. It was determined that sandblasted, vapor-deposited aluminum on the slapper material would be required to yield quality data. Streak camera failure prevented much data from being collected. An effort is being made to replace the current streak camera. After it is replaced, a Fabry Perot and velocity interferometry system for any reflector comparison will be made. The results will be published as the conclusion to this report.
1987-04-30
Performance of a low cost solar paraboloidal dish steam generating system
Energy Technology Data Exchange (ETDEWEB)
This paper presents the design, development and performance characteristics of a low cost solar steam generating system which incorporates recent design and materials innovations of parabolic dish technology. The concentrator is a deep dish of rather imperfect optics, made of silvered polymer reflectors fitted in the aluminum frame of a satellite communication dish. Conventional cavity receivers tend to be inadequate for this concentrator. Semi-cavity and modified cavity receivers, thermally optimised, with the fuzzy focal image have, therefore, been investigated. Preliminary field measurements and cost, as well as performance analyses of the system, indicate a solar to steam conversion efficiency of 70-80% at 450{sup o}C and a collector system cost of Rs 8000-9000/m{sup 2} (1 US dollar = Rs, 40.0). (author)
2000-05-01
Energy Technology Data Exchange (ETDEWEB)
Metals for potential use in the dissociator and the synthesizer reactors of a distributed solar receiver thermochemical transport loop utilizing SO/sub 3//SO/sub 2//O/sub 2/ molecular chemistry were tested in SO/sub 2//O/sub 2/ mixtures at 500/sup 0/C and 900/sup 0/C, respectively, for times of up to four weeks. They included titanium, aluminum and nickel, and iron-base, nickel-base and cobalt-base superalloys. Weight gain measurements determine the oxidation/sulfidation kinetics. Electron microprobe analysis identifies any possible penetration of oxygen and sulfur into the metal and the formation of internal oxides and sulfides. The most promising candidates as a result of these tests are the cobalt-base superalloys.
1985-06-01
Energy Technology Data Exchange (ETDEWEB)
This paper presents results, numeric and experimental, due to installation operation of a Risers Uphold Sub-Surface Buoy, (BSR). This kind of installation developed by PETROBRAS is unique in the world. The work of BSR installation was based on a numeric pre analysis to verify the system and determine the main parameters to be experimentally verified. The second phase of the work was the experimental analysis in a deep water ocean basin. s. The work describes the BSR and their main accessories, the experimental environment and the model constructed in aluminum in a 1:12 scale and the main results. (author)
2004-07-01
Energy Technology Data Exchange (ETDEWEB)
A complex modulated structure is described for reactive elements that have the capability of considerably more heat than organic explosives while generating a working fluid or gas. The explosive and method of fabricating same involves a plurality of very thin, stacked, multilayer structures, each composed of reactive components, such as aluminum, separated from a less reactive element, such as copper oxide, by a separator material, such as carbon. The separator material not only separates the reactive materials, but it reacts therewith when detonated to generate higher temperatures. The various layers of material, thickness of 10 to 10,000 angstroms, can be deposited by magnetron sputter deposition. The explosive detonates and combusts a high velocity generating a gas, such as CO, and high temperatures. 2 figs.
1996-04-09
Multi-Mode Lamb Wave Arrival Time Extraction for Improved Tomographic Reconstruction
International Nuclear Information System (INIS)
An ultrasonic signal processing technique is applied to multi-mode arrival time estimation from Lamb waveforms. The basic tool is a simplified time-scale projection called a dynamic wavelet fingerprint (DWFP) which enables direct observation of the variation of features of interest in non-stationary ultrasonic signals. The DWFP technique was used to automatically detect and evaluate each candidate through-transmitted Lamb mode. The area of the dynamic wavelet fingerprint was then used as a feature to distinguish false modes caused by noise and other interference from the true modes of interest. The set of estimated arrival times were then used as inputs for tomographic reconstruction. The Lamb wave tomography images generated with these estimated arrival times were able to indicate different defects in aluminum plates.
2005-04-09
Moessbauer spectroscopic determination of chemical state of iron in bauxite
International Nuclear Information System (INIS)
The chemical state of iron contained in several kinds of bauxite, which are utilized as a raw material in the aluminum industry in Japan, were investigated by Moessbauer spectroscopy. The main compounds of iron were identified from the results, which showed variations of the Moessbauer absorption spectra with calcination and measuring temperature. Although the absorption intensities of the spectra differed significantly, major species identified were paramagnetic or superparamagnetic #alpha#-Fe_2O_3 in all of these bauxite samples. The superparamagnetic #alpha#-Fe_2O_3 was found mainly in the gibbsite-type bauxite, but not in the boehmite/gibbsite-type or the boehmite-type bauxite. The Moessbauer absorption spectra of red mud and its calcined products were also given. (author).
Milling materials using CO{sub 2} clusters; Materialbearbeitung durch Clusterionenbeschuss
Energy Technology Data Exchange (ETDEWEB)
The Sputter coefficient of accelerated CO{sub 2} cluster ions hitting surfaces of various materials is investigated. For copper it varies proportional to the 2nd power of the energy between 155 and 260 keV. The rate of erosion for different target materials varies by two orders of magnitude from tungsten to PMMA. Diamond is eroded fairly quickly, while aluminum is eroded less than corundum (Al{sub 2}O{sub 3}). No simple correlation of the sputter coefficient on the bulk material properties is found. For copper the angular distribution of sputtered material is measured and found to be following roughly a cosine distribution. By using masks different microstructures have been produced in cobalt-samarium magnets, diamond and glass. (orig.)
1993-10-01
Materials for cold neutron sources: Cryogenic and irradiation effects
Energy Technology Data Exchange (ETDEWEB)
Materials for the construction of cold neutron sources must satisfy a range of demands. The cryogenic temperature and irradiation create a severe environment. Candidate materials are identified and existing cold sources are briefly surveyed to determine which materials may be used. Aluminum- and magnesium-based alloys are the preferred materials. Existing data for the effects of cryogenic temperature and near-ambient irradiation on the mechanical properties of these alloys are briefly reviewed, and the very limited information on the effects of cryogenic irradiation are outlined. Generating mechanical property data under cold source operating conditions is a daunting prospect. It is clear that the cold source material will be degraded by neutron irradiation, and so the cold source must be designed as a brittle vessel. The continued effective operation of many different cold sources at a number of reactors makes it clear that this can be accomplished. 46 refs., 8 ...
1990-01-01
Loss of coolant analysis for the tower shielding reactor 2
Energy Technology Data Exchange (ETDEWEB)
The operational limits of the Tower Shielding Reactor-2 (TSR-2) have been revised to account for placing the reactor in a beam shield, which reduces convection cooling during a loss-of-coolant accident (LOCA). A detailed heat transfer analysis was performed to set operating time limits which preclude fuel damage during a LOCA. Since a LOCA is survivable, the pressure boundary need not be safety related, minimizing seismic and inspection requirements. Measurements of reactor component emittance for this analysis revealed that aluminum oxidized in water may have emittance much higher than accepted values, allowing higher operating limits than were originally expected. These limits could be increased further with analytical or hardware improvements. 5 refs., 7 figs.
1990-06-01
International Nuclear Information System (INIS)
We present the effect of P2O5 addition on barium calcium aluminum borosilicate BCABS glasses of composition (mol %) 35BaO-15CaO-5Al2O3-(37-x)SiO2-8B2O3-xP2O5 (0?x?5). The incorporation of P2O5 increased network polymerization and crystallization tendency. However, addition of P2O5 leads to the formation of Cr2O3 at the interface, saturating it in the ions of the metal. This improves glass-to-metal bonding. (author)
2010-09-01
Industry-identified combustion research needs: Special study
Energy Technology Data Exchange (ETDEWEB)
This report discusses the development and demonstration of innovative combustion technologies that improve energy conservation and environmental practices in the US industrial sector. The report includes recommendations by industry on R&D needed to resolve current combustion-related problems. Both fundamental and applied R&D needs are presented. The report assesses combustion needs and suggests research ideas for seven major industries, which consume about 78% of all energy used by industry. Included are the glass, pulp and paper, refinery, steel, metal casting, chemicals, and aluminum industries. Information has been collected from manufacturers, industrial operators, trade organizations, and various funding organizations and has been supplemented with expertise at the Idaho National Engineering Laboratory to develop a list of suggested research and development needed for each of the seven industries.
1995-11-01
British Library Electronic Table of Contents (United Kingdom)
Abstract Background and Purpose: During laser lithotripsy, working instruments are often in close proximity to the distal fiber tip and may be damaged accidentally or even intentionally. The aim of this study was to compare the amount of damage to a standard guidewire and the nitinol wires of endourologic retrieval baskets that were affected by three different clinically available laser systems. Materials and Methods: The impact of pulsed laser irradiation on a standard hydrophilic guidewire and a retrieval basket were investigated. One infrared (IR) laser system (holmium:yttrium-aluminum-garnet [Ho:YAG]: ????=???2100???nm) and two laser systems emitting light in the visible (VIS) spectral range (frequency-doubled double-pulse neodymium:YAG [FREDDY]: ????=???532???nm/1064???nm and flashl...
2011-01-01
High-resolution NMR on /sup 29/Si nuclei in acidic zeolites
The effect of treatment of Na-forms of zeolites with HCl solutions and of heat treatment of their NH/sub 4/-forms on the stability of aluminum-oxygen tetrahedra has been studied in this work by high-resolution NMR on /sup 29/Si nuclei, using the synthetic zeolites X, Y, and M (mordenite) as the objects of the study. The exchange capacity with respect to Na/sup +/ ions was determined by analyzing the equilibrium solutions after contact of the samples with 0.5 NH/sub 4/Cl solution on a flame photometer. The high-resolution /sup 29/Si NMR spectra of polycrystalline samples were recorded on an SKhR-200 spectrometer with a superconducting solenoid at a frequency of 39.75 MHz with ultrafast mechanical rotation (3 kHz) of the sample at the magic angle to the external magnetic field. The results obtained are given.
1986-12-01
General flow and thermal boundary conditions in indoor air flow simulation
Energy Technology Data Exchange (ETDEWEB)
The concepts of general flow and thermal boundary conditions are introduced to treat the interaction between indoor and outdoor thermal environments in computational fluid dynamics (CFD) simulations. The results from a multi-zone model are used to supply the general flow boundary conditions. The energy balance equation at wall-air interfaces is used to supply the general thermal boundary conditions. An example calculation in a 13-room building shows that infiltration influences indoor air flow patterns considerably. The air flow in a room ventilated by displacement is measured and simulated. Two surface coatings are considered, i.e. black walls and aluminum walls. Implementation of these two boundary conditions is essential in predicting air flow patterns, air quality, and thermal comfort in a real building. (author)
1994-12-31
FIRESET is a PC-based computer code which calculates current as a function of time for an RLC circuit containing up to fifteen series conductors which undergo rapid heating and subsequent explosion as a consequence of an electric current which passes through them. In its original form, the code was developed to model electrical waveforms measured when a large, typically 25.4 x 25.4 x 0.051-mm, aluminum foil was exploded using a capacitor bank with tens of kilojoules of stored energy. The code proved to be useful for this purpose, and it was recognized that it could also be used for modeling the electrical response of detonator bridgewires. In view of the increasing use of slapper detonators for DOD applications, we wish to make the latest version of the code, available to DOD laboratories and contractors for use in designing firing systems which employ slapper or exploding bridgewire detonators. This document provides instructions for the code.
1988-02-19
Energy Technology Data Exchange (ETDEWEB)
Los Alamos National Laboratory (the Laboratory) is subject to emissions reporting requirements for regulated air contaminants under Title 20 of the New Mexico Administrative Code, Chapter 2, Part 73 (20 NMAC 2.73), Notice of Intent and Emissions Inventory Requirements. The Laboratory has the potential to emit 100 tons per year of suspended particulate matter, nitrogen oxides, carbon monoxide, sulfur oxides, and volatile organic compounds. For 1998, combustion products from the industrial sources contributed the greatest amount of criteria air pollutants from the Laboratory. Research and development activities contributed the greatest amount of volatile organic compounds. Emissions of beryllium and aluminum were reported for activities permitted under 20 NMAC 2.72 Construction Permits.
1999-09-01
Effects of coolant chemistry on corrosion of 3003 aluminum alloy in automotive cooling system
British Library Electronic Table of Contents (United Kingdom)
In this work, effects of coolant chemistry, including concentrations of chloride ions and ethylene glycol and addition of various ions, on corrosion of 3003 Al alloy were investigated by electrochemical impedance spectroscopy measurements and scanning electron microscopy characterization. In chloride-free, ethylene glycol-water solution, a layer of Al-alcohol film is proposed to form on the electrode surface. With the increase of ethylene glycol concentration, more Al-alcohol film is formed, resulting in the increase in film resistance and charge-transfer resistance. In the presence of Cl- ions, they would be involved in the film formation, decreasing the stability of the film. In 50% ethylene glycol-water solution, the threshold value of Cl- concentration for pitting initiation is within ...
2010-01-01
British Library Electronic Table of Contents (United Kingdom)
Abstract In this research, the efficiency of electrocoagulation treatment process using aluminum electrodes to treat synthetic wastewater containing Reactive Red198 (RR198) was studied. The effects of parameters such as voltage, time of reaction, electrode connection mode, initial dye concentration, electrolyte concentration, and inter electrode distance on dye removal efficiency were investigated. In addition, electrical energy consumption, electrode consumption, and operating cost at optimum condition have been investigated. The results showed that dye and chemical oxygen demand removals were 98.6 and 84%, respectively. Electrode consumption, energy consumption and operating cost were 0.052-kg/m3, 1.303-kWh/m3 and 0.256-US$/m3, respectively. Dye removal kinetic followed first order kinet...
2011-01-01
Energy Technology Data Exchange (ETDEWEB)
A UPS based on a line-interactive system for CATV (Cable TV) networks has been newly developed. An inverter of the UPS featuring a pure sine wave output and equipped with an uninterrupptible transfer switch made it possible to raise its reliability high and to reduce the uninterruptible transfer time from 50 {approx} 100 ms to only 3 ms. The expected life of 15 years and maintenance-free of the UPS were realized by monitoring and optimizing the operational conditions of lead-acid batteries, aluminum electrolytic capacitors and cooling fans. The use of rust- and weather- resistant painting methods for an outer box of the UPS also contributed to extend the life of the system. (author)
1998-12-25
Development and application of a diaphragm micro-pump with piezoelectric device
British Library Electronic Table of Contents (United Kingdom)
In this study, a new type of thin, compact, and light weighed diaphragm micro-pump has been successfully developed to actuate liquid by the vibration of a diaphragm. The micro-diaphragm pump with two valves is fabricated in an aluminum case by using highly accurate CNC machine, and the cross-section dimension is 28?mm??5?mm. Both valves and diaphragm are manufactured from PDMS. The amplitude of vibration by a piezoelectric device produces an oscillating flow and alters the chamber volume by the curvature change of a diaphragm. Several experimental set-ups for performance tests in a single micro-diaphragm pump, isothermal flow open system, and a closed liquid cooling system are designed and implemented. The performance of a one-side actuating micro-diaphragm pump is affected by the design ...
2008-01-01
Coherent Smith-Purcell radiation in the far-infrared region from a short-bunched electron beam
International Nuclear Information System (INIS)
Coherent Smith-Purcell radiation, emitted from short-bunched electrons passing by a lamellar-type grating of aluminum, has been observed in the millimeter wave region. The energy of the electrons is either 42 MeV when they are accelerated by an L-band linear accelerator or 150 MeV accelerated by an S-band one. The intensity of the radiation is proportional to the square of the beam current. The radiation is linearly polarized, and the electric vector of the radiation is in the plane defined by the observing point and the beam trajectory. The intensity decreases with the beam height, i.e. the distance of the beam from the surface of the grating, in accordance with the modified Bessel function of zeroth order. copyright 1996 American Institute of Physics.
1995-09-28
Chemical stability of {gamma}-butyrolactone-based electrolytes for aluminium electrolytic capacitors
Energy Technology Data Exchange (ETDEWEB)
{gamma}-Butyrolactone-based electrolytes have been used as the operating electrolytes for aluminum electrolytic capacitors. The chemical stability of these electrolytes at elevated temperatures has been examined by monitoring the decrease in their electrolytic conductivities. The deteriorated electrolytes were analyzed by gas and liquid chromatography and the conductivity decrease was directly correlated with the loss of acid components. In quaternary ammonium hydrogen maleate/{gamma}-butyrolactone electrolytes, the maleate anion decomposed by decarboxylation resulting in a complex polymer containing polyester and polyacrylate structures. Quaternary ammonium benzoate/{gamma}-butyrolactone electrolytes decomposed by SN2 reactions giving alkyl benzoates and trialkylamines. The deterioration of the carboxylate salt/{gamma}-butyrolactone electrolytes was accelerated by electrolysis. (orig.)
1996-06-01
Characterization of vacuum-multifoil insulation for long-life thermal batteries
Energy Technology Data Exchange (ETDEWEB)
The use of vacuum multifoil (VMF) container for thermal insulation in long-life thermal batteries was investigated in a proof-of-concept demonstration. An InvenTek-designed VMF container 4.9 inches in diameter by 10 inches long was used with an internally heated aluminum block, to simulate a thermal-battery stack. The block was heated to 525 C or 600 C and allowed to cool while monitoring the temperature of the block and the external case at three locations with time. The data indicate that it should be possible to build an equivalent-sized thermal battery that should last up to six hours, which would meet the requirements for a long-life sonobuoy application.
2000-04-17
Characterization of polymer solar cells by TOF-SIMS depth profiling
Energy Technology Data Exchange (ETDEWEB)
Solar cells consisting of polymer layers sandwiched between a transparent electrode on glass and a metal top electrode are studied using dynamic time-of-flight secondary ion mass spectrometry (TOF-SIMS) in dual-beam mode. Because depth profiling of polymers and polymer-metal stacks is a relatively new field the craters were thoroughly investigated by environmental SEM (ESEM), interferometry, surface profilometry and tapping mode AFM. A huge increase in crater bottom roughness was observed when starting from the aluminum top layer going in depth, resulting in a loss of depth resolution. It is shown that layer-to-layer diffusion and contaminants at buried interfaces can be extracted from the depth profiles when taking into account the loss of depth resolution.
2003-01-15
Capturing recrystallization of metals with a multi-scale materials model
Energy Technology Data Exchange (ETDEWEB)
The final report for a Laboratory Directed Research and Development project entitled, ``Capturing Recrystallization of Metals in a Multiscale Materials Model'' is presented. In this project, deformation and recrystallization processes have been followed experimentally and theoretically in order to incorporate essential mechanisms from the defect (dislocation) and grain size length scales. A nonlinear rotational gradient theory has been developed which enables the incorporation of microstructural parameters. The evolution of these parameters during deformation and recrystallization has been characterized qualitatively and quantitatively, applying various electron optic techniques ranging over several length scales. The theoretical and experimental framework developed is general. It has been exemplified by an application to recrystallization in single crystals and bicrystals of aluminum. The recrystallization process has been modeled using a 3-D ...
2000-04-01
Auger electron spectroscopy studies of GaAs and Si metal-semiconductor structures
The use of Auger electron spectroscopy (AES) combined with in situ sputter etching for revealing the metallurgy of the metal-semiconductor interface is presented. The physical basis, measurement techniques, and data interpretation for Auger analysis of thin-film structures are briefly reviewed. Results of a detailed study of an alloyed multilayered contact (Ni/Au-Ge) on n-type epitaxial GaAs are summarized to illustrate how electrical and metallurgical contact properties can be correlated using AES. In addition, the results of a study of the growth kinetics and chemical phase identification of palladium silicide on single-crystal Si is given, as well as the initial results of a study of aluminum-palladium silicide interaction at elevated temperature. (auth)
1975-01-01
Auger electron spectroscopy studies of GaAs and Si metal-semiconductor structures
International Nuclear Information System (INIS)
The use of Auger electron spectroscopy (AES) combined with in situ sputter etching for revealing the metallurgy of the metal-semiconductor interface is presented. The physical basis, measurement techniques, and data interpretation for Auger analysis of thin-film structures are briefly reviewed. Results of a detailed study of an alloyed multilayered contact (Ni/Au-Ge) on n-type epitaxial GaAs are summarized to illustrate how electrical and metallurgical contact properties can be correlated using AES. In addition, the results of a study of the growth kinetics and chemical phase identification of palladium silicide on single-crystal Si is given, as well as the initial results of a study of aluminum-palladium silicide interaction at elevated temperature.
Amorphization of Zr_6_0Al_1_5Ni_2_5 surface layers by laser processing for corrosion resistance
International Nuclear Information System (INIS)
It is generally known that a number of metallic glasses have excellent corrosion resistance in a variety of chemically hostile environments. Consequently, the use of laser cladding to coat a massive crystalline material such as aluminium with a layer of a metallic glass has obvious advantages. In this paper, the authors will show that the formation of a predominantly amorphous layer of Zr_6_0Al_1_5NI_2_5 alloy by laser processing is possible, if the obstacles to amorphization are overcome. In addition, evidence of the excellent corrosion resistance of this alloy in a NaCl solution will be given. A comparative study of the corrosion behavior of this amorphous alloy with pure aluminium and Al-Cr alloy will be done, in order to complete previous studies of laser processed coatings of aluminum substrates.
Aerodynamic performance of thin wings at low Reynolds numbers
British Library Electronic Table of Contents (United Kingdom)
Purpose - This study seeks to explore the aerodynamic performance of wings with different shapes at low Reynolds numbers. Design/methodology/approach - The airfoils of these wings are made from aluminum plates, and the maximum cord length and wingspan are 15?cm. Wings A to D are plates with 6 percent Gottingen camber but different wing planforms. The forward-half sections of wings E and F are dragonfly-like, whereas the rear-half sections of wings E and F are flat and positively cambered, respectively. The aspect ratios of these wings are close to one, and the ratios of plate thickness to the maximum cord length are 1.3 percent. Experimental results indicate that the wings with Gottingen camber have a superior lift and lift-to-drag ratio, whereas the wings with dragonfly-like airfoils perf...
2007-01-01
Advanced power conversion based on the Aerocapacitor{trademark}
The authors report here, for the first time, high frequency testing of a new type of electrochemical double layer capacitor (EDLC), based on carbon aerogels: the Aerocapacitor. Carbon aerogels, are a novel type of carbon foam developed by Lawrence Livermore National Laboratory for military applications. The unique properties of carbon aerogels, high surface area (700 m{sup 2}/g), high density (1g/cc), well controlled pore diameter and high material conductivity (25 S/cm) made it an ideal EDLC electrode material. Using carbon aerogel as the electrode material, the authors have developed Aerocapacitors. These new EDLC`s have a frequency response comparable to that of aluminum electrolytic capacitors and are thus ideally suited to power conversion applications.
1997-10-01
A method for preventing cathodic deposition of molybdenum subchloride in LiCl-KCl molten salt
Energy Technology Data Exchange (ETDEWEB)
Effects of ions of Group IA, IIA, IIIB, and VIIB elements on the cathodic deposition of a molybdenum were investigated in a KCl-LiCl (eutectic)-MoCl/sub 3/ molten salt at 773 K (500/degree/C). The results can be summarized as follows: The addition of potassium, rubidium, cesium, and barium cations and fluorine anions to the KCl-LiCl (eutectic)-MoCl/sub 3/ molten salt is effective in depressing the cathodic deposition of the molybdenum subchloride, which hinders the smooth, flat electrodeposition of molybdenum. The addition of lithium, sodium, magnesium, calcium, strontium, and aluminum cations and bromine and iodine anions promotes the undesirable cathodic deposition of the molybdenum subchloride.
1989-01-01
A Versatile Evaporative Cooling System Designed for Use in an Elementary Particle Detector
British Library Electronic Table of Contents (United Kingdom)
An evaporative cooling system developed for operation and qualification testing of silicon pixel and microstrip detectors for the inner tracking detector of the CERN ATLAS spectrometer is described. Silicon detector substrates must be continuously operated between 0 and ???7?C in the high radiation environment near the circulating beams at the CERN Large Hadron Collider (LHC). This requirement imposes unusual constraints on the cooling system and has led to the choice of perfluoro-n-propane (C3F8) refrigerant, which combines good chemical stability under ionizing radiation with high dielectric strength and nonflammability. Since the silicon detectors must also be of extremely light construction to minimize undesirable physics background, coolant tubes are of thin (200 ?m) aluminum wall, wh...
2007-01-01
A Complete Detonator, Booster, and Main Charge Study of LX-07/PBX 9502
British Library Electronic Table of Contents (United Kingdom)
Abstract A complete study of an exploding bridgewire detonator (EBW), an LX-07 hemispherical booster and a PBX 9502 outer shell are described. Breakout times from all three are listed in terms of first impact on the booster, i.e., code times. Lucite windows are also used to obtain particle velocities at the edges of each explosive, and these are converted into explosive pressures. The key to modeling is the use of the profile of the aluminum detonator can as it impacts the booster, i.e., we need to know the curvature of the end of the booster can. Modeling even with coarse zoning shows that (i) using reactive flow in the booster is better than programmed burn, (ii) creating the flyer curvature helps, and (iii) creating the time differences of flyer impact helps even more.
2011-01-01
Using the in situ lift-out technique to prepare TEM specimens on a single-beam FIB instrument
International Nuclear Information System (INIS)
Transmission electron microscope (TEM) specimens are today routinely prepared using focussed ion beam (FIB) instruments. Specifically, the lift-out method has become an increasingly popular technique and involves removing thin cross-sections from site-specific locations and transferring them to a TEM grid. This lift-out process can either be performed ex situ or in situ. The latter is mainly carried out on combined dual-beam FIB and scanning electron microscope (SEM) systems whereas conventional single-beam instruments often are limited to the traditional ex situ method. It is nevertheless desirable to enhance the capabilities of existing single-beam instruments to allow for in situ lift-out preparation to be performed since this technique offers a number of advantages over the older ex situ method. A single-beam FIB instrument was therefore modified to incorporate an in situ micromanipulator fitted with a tungsten needle, which can be attached to a cut-out FIB section using ion beam ...
2008-08-01
International Nuclear Information System (INIS)
In General Electric's design of the Simplified Boiling Water Reactor (SBWR), The depressurization valves (DPV) are installed in the reactor pressure boundary: four are connected to the reactor vessel by means of nozzles, and two more are located on the main steam pipes (one DPV for each line), which act during particular transients and/or loss of coolant accidents (LOCA), consequently providing the reactor vessel with a safe quick depressurization system. Once the vessel is de pressurised, the passive gravity-driven cooling system (GDCS) starts to operate, permitting the injection of water required for continuous core cooling. DPVs are leak tight, with welded flaps, actuated by a [striker[hammer***] which is activated by an explosive mixture. The dynamic loads that open these valves include, in addition to those produced by steam (typical in any thermodynamic transient with open/close valves), other important loads that are characteristic of this type of explosive ...
Upper reactor core supporting structure of highly earthquake-proof type
International Nuclear Information System (INIS)
Fuel assemblies in a reactor pressure vessel are disposed in a reactor core shroud. The own weight of the fuel assembly is supported by a reactor core support plate, and is supported, for the horizontal direction, by an upper lattice plate and the reactor core support plate. A support portion for the upper portion of the fuel assembly is disposed above the fuel assembly, and a support portion for the support portion described above is joined to a shroud head by welding. The support portion for the upper portion of the fuel assembly has a network-like portion which absorbs and disperses rising force which exerted on the fuel assembly when the fuel assembly is risen by seismic forces. The rising force exerted on the fuel assembly absorbed by the network-like portion is effectively transferred to the shroud head by the support portion. With such a constitution, rising of the fuel assembly can be prevented against the seismic vibrations having prominent vertical ...
1993-05-14
Energy Technology Data Exchange (ETDEWEB)
Vanadium alloys exhibit important advantages as a candidate structural material for fusion first wall/blanket applications. These advantages include fabricability, favorable safety and environmental features, high temperature and high wall load capability, and long lifetime under irradiation. Vanadium alloys with (3-5)% chromium and (3-5)% titanium appear to offer the best combination of properties for first wall/blanket applications. A V-4Cr-4Ti alloy is recommended as the reference composition for the ITER application. This report provides a summary of the R&D conducted during 1994 in support of the ITER Engineering Design Activity. Progress is reported for Vanadium Alloy Production, Welding, Physical Properties, Baseline Mechanical Properties, Corrosion/Compatibility, Neutron Irradiation Effects, Helium Transmutation Effects on Irradiated Alloys, and the Status of Irradiation Experiments. Separate abstracts have been prepared for individual reports from this ...
1995-03-01
The use of alloy 800 in the THTR steam generator
International Nuclear Information System (INIS)
In 1972 a consortium consisting of Gebruder Sulzer A.G., Winterthur and EVT, Energie- und Verfahrenstechnik G.m.b.H., Stuttgart, was awarded the contract by HBR, Hochtemperatur Reaktorbau G.m.b.H., Koln/Mannheim, for the design, manufacture and installation of the 6 steam generator units for the prototype 300 MWe Thorium High Temperature Reactor (THTR) at Schmehausen, Germany. The design and manufacture of the 6 units is done by Sulzer; installation of the units as well as the manufacture of the external pipework and headers is done by EVT. The units are built under semiclean conditions in a special workshop at CCM-Sulzer in mantes, France. This workshop had been used previously for the manufacture of the steam generators for the nuclear power plants St. Laurent I, II, Vandellos (500 Mwe each) and EL-4 (70 Mwe). The present paper defines the operating conditions and the chemical composition of the materials used, including Alloy 800. Reasons for the choice of Alloy 800 (including ...
Respiratory morbidity of pattern and model makers exposed to wood, plastic, and metal products
Energy Technology Data Exchange (ETDEWEB)
Pattern and model makers are skilled tradespersons who may be exposed to hardwoods, softwoods, phenol-formaldehyde resin-impregnated woods, epoxy and polyester/styrene resin systems, and welding and metal-casting fumes. The relationship of respiratory symptoms (wheezing, chronic bronchitis, dyspnea) and pulmonary function (FVC% predicted, FEV1% predicted, FEV1/FVC% predicted) with interview-derived cumulative exposure estimates to specific workplace agents and to all work with wood, plastic, or metal products was investigated in 751 pattern and model makers in southeast Michigan. In stratified analyses and age- and smoking-adjusted linear and logistic regression models, measures of cumulative wood exposures were associated with decrements in pulmonary function and dyspnea, but not with other symptoms. In similar analyses, measures of cumulative plastic exposures were associated with wheezing, chronic bronchitis, and dyspnea, but not with decrements in pulmonary ...
1990-01-01
Energy Technology Data Exchange (ETDEWEB)
Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet impingement shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. These leak rates depend on the crack-opening area of a through-wall crack in the pipe. In addition to LBB analyses, which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section 11. This study was requested by the NRC to review, evaluate, and refine current analytical models for crack-opening-area analyses of pipes with circumferential through-wall cracks. Twenty-five pipe experiments were ...
1995-04-01
Energy Technology Data Exchange (ETDEWEB)
A preliminary guideline for the design and evaluation of LMR high temperature structure is presented based upon ASME B and PV Code, Section III, Subsection NH. The main contents of this guideline are the materials, general design, vessel, piping, core support structure, pumps, valves, fabrication, examination, and testing for the class 1 components. The ratcheting evaluation, enhanced creep assessment, welds design and evaluation, inelastic analysis approach, piping design alternatives, and bellows design method are described in appendices. A user of this guideline should follow the essential procedures and may refer to other pertinent codes, standards, laws, regulations, or other pertinent documents when this guideline does not lead to proper design of the structure. While this guideline adopts major procedures of Subsection NH, it refers to the RCC-MR and/or DDS in some amount for the items where these codes have excellency to improve this guideline.
2007-02-15
Point and transfer mobility of point-connected ribbed plates
The work reported in this paper addresses the problem of structure-borne sound transmission between vibrating sources and ribbed-plate receiver structures. Vibrating sources, such as pumps, motors, fans, etc., transmit vibro-acoustic power, causing noise complaints by occupants in cars, trains, aircraft, buildings and/or material fatigue and damage. The transmission process is complicated in that sources transmit power through several contacts and by up to six components of excitation at each contact. The structure-borne sound power is a function of source activity, source mobility and receiver mobility, and all three quantities must be known to some degree. For non-homogeneous receiver structures, such as thin-plate cavity constructions or lightweight framed constructions, the sheathing plates are typically fastened to the framing members using bolts, screws or spot-welded joints. Hence the resulting system is a point-connected ribbed plate structure and the ...
2011-09-01
Modified 9Cr-1Mo steel shows excellent potential for steam generator applications
Energy Technology Data Exchange (ETDEWEB)
A 9Cr-1Mo steel with properties improved over other ferritics in the ranges from 9 to 12% Cr and 1 to 2% Mo and over the widely used 2 1/2 Cr-1Mo steel has recently been developed. The main changes in the modified alloy, compared with the standard alloy, include: addition of niobium and vanadium, to improve the alloy's elevated-temperature strength properties; a specified range for each element; and a specification for nitrogen, which is not listed for the standard 9Cr-1Mo. Microstructural work has indicated that the improved strength of the modified alloy comes from two factors: (1) fine M/sub 23/C/sub 6/ precipitate particles nucleate on Nb/C, N, which comes out first during the heat treatment; and (2) the vanadium enters M/sub 23/C/sub 6/ and retards its growth at the service temperature. Mechanical properties discussed were Charpy-impact, tensile, and creep properties. Other properties included were: thermal expansion coefficient, fatigue tests, steam and air oxidation, ...
1982-12-01
Metallic implants and exposure to radiofrequency radiation
International Nuclear Information System (INIS)
There is increasing use of radiofrequency radiation (RFR) in industry for communications, welding, security, radio, medicine, navigation etc. It has been recognised for some years that RFR may interact with cardiac pacemakers and steps have been taken to prevent this interference. It is less well recognised that other metallic implants may also act as antennas in an RFR field and possibly cause adverse health effects by heating local tissues. There are a large and increasing number of implants having metal components which may be found in RFR workers. These implants include artificial joints, rods and plates used in orthopaedics, rings in heart valves, wires in sutures, bionic ears, subcutaneous infusion systems and (external) transdermal drug delivery patches"1. The physician concerned with job placement of such persons requires information on the likelihood of an implant interacting with RFR so as to impair health. The following outlines the approach developed in ...
Energy Technology Data Exchange (ETDEWEB)
Dynamic fracture toughness tests were performed on materials which had been subjected to one of three long-time post weld type stress relief heat treatments: 48 hours at 1000/degree/F (538/degree/C), 24 hours at 1125/degree/F (607/degree/C), and 48 hours at 1125/degree/F (607/degree/C). Linear elastic K/sub Id/ results were obtained at low temperatures while J-integral techniques were utilized to evaluate dynamic fracture toughness over the transition and upper shelf temperature ranges. Tensile, Charpy impact, and drop weight nil-ductility transition tests as well as room temperature, air environment fatigue crack growth rate tests (SA508 Cl 2a only) were also performed. The fracture toughness of both materials exceeded the ASME specified minimum reference toughness K/sub IR/ curve. 17 refs.
1982-03-01
International Nuclear Information System (INIS)
Dynamic fracture toughness tests were performed on materials which had been subjected to one of three long-time post weld type stress relief heat treatments: 48 hours at 1000/degree/F (538/degree/C), 24 hours at 1125/degree/F (607/degree/C), and 48 hours at 1125/degree/F (607/degree/C). Linear elastic K/sub Id/ results were obtained at low temperatures while J-integral techniques were utilized to evaluate dynamic fracture toughness over the transition and upper shelf temperature ranges. Tensile, Charpy impact, and drop weight nil-ductility transition tests as well as room temperature, air environment fatigue crack growth rate tests (SA508 Cl 2a only) were also performed. The fracture toughness of both materials exceeded the ASME specified minimum reference toughness K/sub IR/ curve. 17 refs.
International Nuclear Information System (INIS)
Dependence of C, N and Nb contents on intergranular corrosion (IGC), strews corrosion cracking (SCC) and mechanical strength of alloy 600 were examined. To evaluate the corrosion resistance of heat affected zone (HAZ), post weld heat treated specimens were used. To evaluate I G C and S C C susceptibility, Ferric Sulfate-Sulfuric Acid Test and High Temperature Water Test were used. Nb is effective as a stabilizer of C. Consequently to prevent corrosion attack on H A Z in high temperature water Nb should be added more than 100 ( % C - 0.005)% and to maintain mechanical strength, Nb should be added more than 3 + 75( %C + %N)%. Modified alloy 600 satisfying above condition was manufactured commercially and its various properties including weldability were confirmed to be excellent.
1985-12-01
Fatigue and creep crack growth of Alloy 800 and Alloy 617 at high temperatures
Energy Technology Data Exchange (ETDEWEB)
A common evaluation is given for creep crack growth and fatigue crack growth experiments which have been performed at the companies ABB, Siemens-KWU and KFA. The materials under investigation were X10NiCrAlTi32 20 (Alloy 800) and NiCr22Col2Mo (Alloy 617). Several production lots and semi-finished materials as well as welded materials have been tested. Testing techniques differed at the different labs. In order to eliminate the influence of individual testing techniques, material from some production lots was investigated at different labs. The given data cover fatigue crack growth (the materials were tested between room temperature and 1050[sup o]C; the influence of temperature, R-ratio, and frequency was investigated) and creep crack growth (Alloy 800 was tested between 550sup(o)C and 900sup(o)C, Inconel 617 between 800sup(o)C and 1000sup(o)C; the evaluation was done on the basis of the fracture mechanics parameters Ksub(1) and Csup(*)). (Author).
1992-01-01
Fatigue and creep crack growth of Alloy 800 and Alloy 617 at high temperatures
International Nuclear Information System (INIS)
A common evaluation is given for creep crack growth and fatigue crack growth experiments which have been performed at the companies ABB, Siemens-KWU and KFA. The materials under investigation were X10NiCrAlTi32 20 (Alloy 800) and NiCr22Col2Mo (Alloy 617). Several production lots and semi-finished materials as well as welded materials have been tested. Testing techniques differed at the different labs. In order to eliminate the influence of individual testing techniques, material from some production lots was investigated at different labs. The given data cover fatigue crack growth (the materials were tested between room temperature and 1050"oC; the influence of temperature, R-ratio, and frequency was investigated) and creep crack growth (Alloy 800 was tested between 550sup(o)C and 900sup(o)C, Inconel 617 between 800sup(o)C and 1000sup(o)C; the evaluation was done on the basis of the fracture mechanics parameters Ksub(1) and Csup(*)). (Author).
Energy Technology Data Exchange (ETDEWEB)
The PERMCAT process chosen for the final clean-up stage of the Tokamak Exhaust Processing system of the ITER tritium plant combines in a single component a catalytic reactor and a permeator using Pd/Ag membranes. This study covers the mechanical behaviour of a Pd/Ag membrane under different operating conditions. The consequences of hydrogen uptake by the membrane during nominal operation but also during off-normal events are presented. Depending on the operating conditions, expansions around 2% and significant deformations are observed. Different mechanical designs of PERMCAT reactors are then discussed. The first generation comprises finger-type membranes and two new mechanical designs use either additional edge welded bellows or a special corrugated Pd/Ag membrane. These upgraded designs improve the robustness and simplify the geometry of the component. The experimental validation of these new units has been carried out based on the measurements of the processing ...
2007-10-15
International Nuclear Information System (INIS)
The PERMCAT process chosen for the final clean-up stage of the Tokamak Exhaust Processing system of the ITER tritium plant combines in a single component a catalytic reactor and a permeator using Pd/Ag membranes. This study covers the mechanical behaviour of a Pd/Ag membrane under different operating conditions. The consequences of hydrogen uptake by the membrane during nominal operation but also during off-normal events are presented. Depending on the operating conditions, expansions around 2% and significant deformations are observed. Different mechanical designs of PERMCAT reactors are then discussed. The first generation comprises finger-type membranes and two new mechanical designs use either additional edge welded bellows or a special corrugated Pd/Ag membrane. These upgraded designs improve the robustness and simplify the geometry of the component. The experimental validation of these new units has been carried out based on the measurements of the processing ...
2007-10-01
Energy Technology Data Exchange (ETDEWEB)
Weldability and high temperature strength properties of Hastelloy Alloy XR were investigated in order to evaluate the materials performance of base metal and filler metal for the High Temperature Engineering Test Reactor (HTTR) uses. The weldability was examined by means of the chemical analysis in the deposited metals, optical microscopy, FISCO test, hardness measurements and bend test. The high temperature strength properties were investigated through tensile tests at R.T., 800, 900 and 950degC in air, and creep and creep rupture tests at 900 and 950degC in air. The results obtained by each test showed favorable performance. In particular, the bend test which is considered to be critical pass demonstrated low susceptibility to weld cracking through the optimization of B and C contents in the filler metal and by narrowing the groove. Creep rupture strength was nearly equal or higher than those of Hastelloy Alloy XR master curve and was much higher than design ...
1996-07-01
Evaluation of new corrosion-resistant superheater tubing in high-efficiency waste-to-energy plants
Energy Technology Data Exchange (ETDEWEB)
Field corrosion tests were conducted on eight single tube materials and two welded overlay materials in three typical Japanese waste incineration plants in an effort to develop new corrosion-resistant superheater tubes capable of functioning efficiently under temperature and pressure conditions of 500 C and 100 kgf/cm{sup 2}-g in high-efficiency waste-to-energy (WTE) plants. Austenitic alloys containing higher concentrations of chromium, nickel, and molybdenum [Cr + Ni + Mo] showed excellent corrosion-resistant properties, and the new alloys JHN24 and HR30M showed good corrosion resistance. Different corrosion rates found in each of the three plants were explained by differences in operating conditions, such as gas temperature, concentration of molten salts resulting from chlorine (Cl) content of deposits, heavy metal (zinc oxide [ZnO] + lead oxide [PbO]) content, etc. It was confirmed that the corrosion rate of materials positioned in the first tube row facing the ...
1998-07-01
Enhanced defect detection and sizing accuracy using matrix phased array ultrasonic tools
Energy Technology Data Exchange (ETDEWEB)
Although ultrasonic testing inspection technology and tools have improved significantly, there is still a need for more reliable detection, monitoring, and accurate sizing of crack-like and planar defects, complex corrosion damage, and detection of secondary features within deformed pipe. Ultrasonic two dimensional (2D) matrix phased array technology offers some unique advantages that make the technology promising for improving detection and sizing of pipeline flaws resulting from welding or from in-service damage. Ultrasonic modeling and simulation has been conducted to evaluate the detection and sizing capabilities of 2D matrix arrays for various pipeline inspection concepts. Simulations have been performed using both flexible and rigid array probes. Inspection concepts using rigid probes were evaluated for inspections from both the outside and inside pipe surfaces, while flexible probes were evaluated primarily for inspection from the outside surface when dents ...
2009-07-01
Elephant's foot phenomenon in liquid storage tanks
Energy Technology Data Exchange (ETDEWEB)
This paper presents a method for analyzing the seismic response of a flat bottomed cylindrical liquid storage tank to vertical earthquake excitation. Here, vertical earthquake acceleration is considered to correspond to an increase in the density of a stored liquid. Taking into account the vertical and horizontal earthquake loads, hydrostatic pressure, and considering restrictive moment and shear forces at shell-bottom welded joint, the author has calculated circumferential and longitudinal stresses. These are combined to more accurately approximate the stresses at the base shell course. The calculated result closely conforms to the actual damage, termed ''elephant's foot,'' observed in the fuel storage tanks damaged in the Tangshan earthquake. This result shows that the ''elephant's foot'' phenomenon is not caused by buckling of the tank shell due to longitudinal compressive ...
1983-01-01
Eddy current inspection of superconducting cable during manufacturing
Energy Technology Data Exchange (ETDEWEB)
The downstream failure of cable during winding, insulating, coil winding, and coil assembly is a significant issue in magnet production. The impact of these failures are costly both financially, and from the time to recover from this downstream failure. The current approach to cabling has been to visually inspect the cable for any gross defects during cabling. To date this has been effective in finding small defects such as crossovers for example, which drastically reduce the mechanical integrity of the strand, and thus the cable itself. But because of the large volume of cable which will be manufactured an automated flaw detection system which can inspect the cable and detect these type of defects will be needed. We have recently done an on-line experiment using an Eddy current system, and specialized Eddy current probes to inspect cable during manufacturing. We will present the results of our inspection demonstrating detection of crossovers, and cold welds. And ...
1992-03-01
Eddy current inspection of superconducting cable during manufacturing
International Nuclear Information System (INIS)
The downstream failure of cable during winding, insulating, coil winding, and coil assembly is a significant issue in magnet production. The impact of these failures is costly both financially and because of the time needed to recover from them. The current approach to cabling has been to visually inspect the cable for any gross defects during cabling. To date this has been effective in finding small defects such as crossovers, which drastically reduce the mechanical integrity of the strand and thus of the cable itself. But because of the large volume of cable that will be manufactured, an automated flaw detection system that can inspect the cable and detect these types of defects will be needed. We have recently done an on-line experiment using an Eddy current system and specialized Eddy current probes to inspect cable during manufacturing. We will present the results of our inspection, demonstrating detection of crossovers and cold welds. This will include a ...
1992-03-04
Development of a filler metal for Hastelloy alloy XR weldment
Energy Technology Data Exchange (ETDEWEB)
The weldability and high temperature strength properties of tungsten-inert-gas (TIG) weldments of Hastelloy alloy XR were investigated by using two different heats of filler metals; the first (HXRF1) was designed on the basis of multiple regression analysis; the second (HXRF2) was the reference material. Bend tests, the FISCO cracking test and optical metallography were used to evaluate weldability. Tensile and creep tests were performed at 900deg C to evaluate high temperature strength properties. The results of weldability tests for both alloys showed good performance. The tensile properties of the weldments were remarkably improved in particular with respect to high temperature ductility. The creep rupture strength in the weldments made with alloy-designed HXRF1 was much higher than those of the Hastelloy alloy XR-II base metal with a higher B content. Furthermore, the creep properties were stable with respect to variations in welding conditions. Since the ...
1991-11-01
Development of a filler metal for Hastelloy alloy XR weldment
International Nuclear Information System (INIS)
The weldability and high temperature strength properties of tungsten-inert-gas (TIG) weldments of Hastelloy alloy XR were investigated by using two different heats of filler metals; the first (HXRF1) was designed on the basis of multiple regression analysis; the second (HXRF2) was the reference material. Bend tests, the FISCO cracking test and optical metallography were used to evaluate weldability. Tensile and creep tests were performed at 900deg C to evaluate high temperature strength properties. The results of weldability tests for both alloys showed good performance. The tensile properties of the weldments were remarkably improved in particular with respect to high temperature ductility. The creep rupture strength in the weldments made with alloy-designed HXRF1 was much higher than those of the Hastelloy alloy XR-II base metal with a higher B content. Furthermore, the creep properties were stable with respect to variations in welding conditions. Since the ...
Current status and future plan of JMTR Hot Laboratory
Energy Technology Data Exchange (ETDEWEB)
The newly developed techniques by the Hot Laboratory (JMTR HL) have provided for us the key information on behavior of specimens due to mechanical / physical / chemical / synergistic effects of radiation, stress and water for fission and fusion reactor environment. These techniques are focused on several topics as follows; (1) miniaturized specimen test for the development of fusion reactor materials, (2) slow strain rate tensile testing (SSRT) and crack propagation measuring tests for the study of Irradiation Assisted Stress Corrosion Cracking (IASCC) of core internals of LWR, (3) handling technique on specimens including tritium for the research and development of tritium breeders and neutron multiplier as fusion blanket materials, (4) joining method using the Tungsten Inert Gas (TIG) welding technique for re-assembling of capsule and re-fabrication of specimen and (5) nondestructive evaluation using ultrasonic wave and infrared thermography for the quantitative ...
1999-08-01
Cold bending of 34'' OD API 5L X80 pipes; Curvamento a frio de tubos API 5L X80 de 34'' de diametro
Energy Technology Data Exchange (ETDEWEB)
A key factor that demands special attention in the pipeline construction is the cold bending process, since 30 to 40% of the pipes use this process in the field. This study aimed to evaluate the X80 cold bending operational parameters, in order make viable the use of this process in the installation of future onshore pipelines. Three 34''OD x 0,750'' pipes were bended. The bending was conducted using a hydraulic equipment with application of equally spaced punches, recording the correspondent angles related to the elastic and plastic deformations in order to assess the spring-back effect and performing dimensional inspection. Samples from pipe and the weld were subjected to mechanical and metallographic tests. It was possible to obtain a 19 deg curve and 27D radius without presenting any evidence of wrinkles, out of roundness or any type of mechanical damage. After analysis, all criteria established from project specifications ...
2008-07-01
Charts give vapor loss from internal floating-roof tanks
Energy Technology Data Exchange (ETDEWEB)
Nomographs have been constructed to estimate the average evaporation loss from internal floating-roof tanks. Loss determined from the charts can be used to evaluate the economics of seal conversion and to reconcile refinery, petrochemical plant, and storage terminal losses. The losses represent average standing losses only. They do not cover losses associated with the movement of product into or out of the tank. The average standing evaporation loss from an internal floating-roof tank depends on: vapor pressure of the product; type and condition of roof seal; tank diameter; and type of fixed roof support. The nomographs can estimate evaporation loss for product true vapor pressures (TVP) ranging from 1.5 to 14 psia, the most commonly used seals for average and tight fit conditions, tank diameters ranging from 50 to 250 ft, welded and bolted designs, and both self-supporting and column-support fixed roof designs. The charts are purposely limited to tank diameters ...
1987-03-09
Challenges in fabrication of 180deg magnet chamber
International Nuclear Information System (INIS)
180 deg magnet chamber is used in Folded Tandem Ion Accelerator for passage and 180 deg bending of ion beam. The chamber is placed between 180 deg terminal magnet (Electro-magnet), which is used for bending, and analysing the beams. Magnet with a particular magnetic field strength bends ions of only specified mass energy product through a precise path. There is also a space limitation in the direction of magnetic field. Both of them require the magnet chamber to be of a close tolerance. Accuracy of center distance between inlet and outlet port of the magnet chamber has to be at par with the concentricity of high energy and low energy beam line. To achieve this we started the fabrication of magnet chamber by following two methods: a) Circular rolling and bending of rectangular tube for 180 deg sector of magnet chamber b) Machining 180 deg sector in two half and welding. By first method we could not achieve the desired result although the method is very promising. ...
2006-11-01
CORMLT modeling of severe fuel damage in postulated accidents
Energy Technology Data Exchange (ETDEWEB)
Recently, the capabilities of the CORMLT code, which was designed to predict heatup, degradation, and meltdown of core and Reactor Pressure VEssel (RPV) internals during postulated severe accidents, were enhanced to enable tracking of individual fission product species during core meltdown. In addition, a mechanistic treatment of the release and flow of molten materials was developed to replace the engineering models developed earlier. In the present paper, the improved models are described and predictions of melt progression for a postullated accident sequence (TMLB') are discussed. A key issue in the new modeling is the mechanical behavior of fuel pellet stacks during run-off of molten cladding. One view is that capillary forces result in ''welding'' of porous fuel, thereby promoting free-standing pellet stacks; another is that rubblization and slumping of fuel take place. Results are reported for the first view point ...
1987-01-01
CANFLEX-NU fuel licensing status and issues in Korea
International Nuclear Information System (INIS)
The CANFLEX-NU Fuel Design Report (FDR) for Wolsung 1,2,3,4 was submitted for licensing review in July 1996. The FDR contains sections of fuel rod design, fuel bundle design, nuclear design and thermal-hydraulic design. Each section describes the design bases, design methodology and design evaluation results showing that the design bases are met. The CANFLEX-NU fuel design is not finalized yet in Korean licensing point of view. For example, among others, new Xc-BL correlation is needed to be developed, fuel rod gap reduction effect is to be considered in the Critical Heat Flux, more information for power ramp defect of fuel rod especially in the end-cap weld region is needed in the fuel rod design, and enough data are not available in irradiated conditions in the fuel rod and bundle designs. The specific detailed technical licensing issues and their backgrounds are explained for the CANFLEX-NU FDR in Korea. The Korean nuclear regulation environment is changing due ...
1999-09-26
Brazilian onshore pipelines rehabilitation program
Energy Technology Data Exchange (ETDEWEB)
Brazil currently has an oil and transport system with approximately 15,000 km of pipeline. However, energy needs are now increasing due to rapid population growth and expanding industrial activities in the country. This paper provided details of a pipeline rehabilitation program conducted across 424 km of pipeline in northeastern Brazil. The pipeline crossed 32 municipal districts. Over 37 replacements and upgrades were completed as part of the rehabilitation program. Surveys were completed to verify depth of pipeline cover, as well as to examined the condition of the external pipe coating, and the operational status of the cathodic protection (CP) system. Shutdown of the pipeline was completed during a 14 hour period, and included depressurization, cutting work, welding, and repressurization. Services included pigging to evaluate pipe-wall thickness; corrosion section replacement; an investigation of class locations during the operating life of the pipeline; the ...
2004-07-01
Accident impact of a spent fuel dry storage package: Analytical/experimental comparison
Energy Technology Data Exchange (ETDEWEB)
Packages used for the storage and transportation of radioactive spent fuel must demonstrate the ability to withstand severe impact scenarios such as those established by the Atomic Energy Control Board (AECB) in Canada and the International Atomic Energy Agency (IAEA). One such package is the Dry Storage Container (DSC) for transporting and storing used fuel. The DSC model is comprised of several interactive components with materials such as high density concrete and polyurethane foam. To accurately model these materials, experimental studies were performed in order to provide material properties for the in-house finite element analysis code used. Structural assessments of the package design subject to postulated impact scenarios included a 9 meter center of gravity over corner drop, a 1 meter pin drop over the welded lid closure and a 1 meter center of gravity over lid pin drop. Simulations were carried out using full scale analytical models with validation by a ...
1996-12-31
API 5L X80M OD 34 inches cold bending
Energy Technology Data Exchange (ETDEWEB)
One of the main factors that require special attention in a pipeline construction is the cold bending process, once depending on the region that the line will be installed the number of bends may achieve 75%, as it was observed in some areas during Campinas-Rio pipeline construction. A study was carried out to evaluate the X80 cold bending operational parameters in order to make viable the use of high strength pipes in the construction of onshore pipelines. For this analysis three pipes of 34 inches x 0.750 inches had been cold bended, the operation was carried out using a hydraulic equipment with punches applications along the pipe, recording the correspondent angles related to the elastic and plastic deformations in order to assess the material spring-back. After the bending process, samples of the weld, extrados and intrados were subjected to mechanical and metallographic tests, as well as performed dimensional inspection of the pipes. It was possible to obtain ...
2009-07-01
Electronic structure and pitting behavior of 3003 aluminum alloy passivated under various conditions
International Nuclear Information System (INIS)
Passivity of aluminum (Al) alloy 3003 in air and in aqueous solutions without and with chloride ions was characterized by electrochemical measurements, including cyclic polarization, electrochemical impedance spectroscopy (EIS), localized EIS and potential of zero charge, Mott-Schottky analysis and secondary ion mass spectroscopy (SIMS) technique. Stability, pitting susceptibility and repassivation ability of Al alloy 3003 under various film-forming conditions were determined. Results demonstrated that passive films formed on 3003 Al alloy in air and in Na2SO4 solution without and with NaCl addition show an n-type semiconductor in nature. The passive film formed in chloride-free solution is most stable, and that formed in chloride-containing solution is most unstable, with the film formed in air in between. Pitting of Al alloy 3003 passivated both in air and in aqueous solutions is inevitable in the presence of chloride ions. There is the strongest capability for ...
2009-07-01
Energy Technology Data Exchange (ETDEWEB)
A number of screening tests were performed to determine ion species that effectively reduce wear rates when implanted in four industrial steels. Ball bearing steel 100Cr6 (AISI 52100) showed a wear rate reduction by a factor of 20 when implanted with carbon dioxide to a dose of 5x10{sup 17} cm{sup -2} with a non-mass-separated ion beam and by a factor of {>=}20 when implanted with 5x10{sup 17} cm{sup -2} oxygen ions. For the ferritic and martensite steels X90CrMoV18 (AISI 440B, unhardened and hardened) also a strong wear reduction after implantation of oxygen ions was found. Co-implantation of aluminum and oxygen also reduces wear rates of X90CrMoV18, of S6-5-2 (AISI M2), and of 100Cr6, respectively. For comparison, thin oxide layers were grown in a low-temperature thermal oxidation process. These experiments also yielded reduced wear rates by a factor of 10. The surfaces were investigated and characterized by XPS, SIMS, TEM, and microhardness measurements to ...
1991-07-01
Energy Technology Data Exchange (ETDEWEB)
A 16 l liquid parahydrogen target has been developed for a measurement of the parity-violating {gamma}-asymmetry in the capture of polarized cold neutrons on protons in the {rvec n} + p {yields} d + {gamma} reaction by the NPDGamma collaboration. The target system was carefully designed to meet the stringent requirements on systematic effects for the experiment and also to satisfy hydrogen safety requirements. The target was designed to preserve the neutron polarization during neutron scattering on liquid hydrogen (LH{sub 2}), optimize the statistical sensitivity to the {rvec n} + p {yields} d + {gamma} reaction, minimize backgrounds coming from neutron interaction with the beam windows of the target cryostat, minimize LH{sub 2} density fluctuations which can introduce extra noise in the gamma asymmetry signal, and control systematic effects. The target incorporates two mechanical refrigerators, two ortho-para convertors, an aluminum cryostat, an ...
2010-05-01
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