Sandia National Laboratories

Science.gov (United States)

Gilliom, Laura R.

1992-01-01

Sandia National Laboratories has identified technology transfer to U.S. industry as a laboratory mission which complements our national security mission and as a key component of the Laboratory's future. A number of technology transfer mechanisms - such as CRADA's, licenses, work-for-others, and consortia - are identified and specific examples are given. Sandia's experience with the Specialty Metals Processing Consortium is highlighted with a focus on the elements which have made it successful. A brief discussion of Sandia's potential interactions with NASA under the Space Exploration Initiative was included as an example of laboratory-to-NASA technology transfer. Viewgraphs are provided.

Sandia National Laboratories: Working with Sandia: Procurement:

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PREFACE: Third International Conference on Advances in Solidification Processes (ICASP - 3)

Science.gov (United States)

Zimmermann, Gerhard; Ratke, Lorenz

2012-01-01

The 3rd International Conference on Advances in Solidification Processes was held in the Rolduc Abbey in the Netherlands a few kilometres away from Aachen. Around 200 scientists from 24 countries come in for the four day meeting. They found a stimulating but also relaxing environment and atmosphere, with beautiful weather and the medieval abbey inviting for walks, discussions, sitting outside and drinking a beer or wine. The contributions given at the conference reflected recent advances in various topics of solidification processes, ranging from fundamental aspects to applied casting technologies. In 20 oral sessions and a large poster session innovative results of segregation phenomena, microstructure evolution, nucleation and growth, phase formation, polyphase solidification, rapid solidification and welding, casting technology, thermophysics of molten alloys, solidification with forced melt flow and growth of single crystals and superalloys together with innovative diagnostic techniques were presented. Thereby, findings from experiments as well as from numerical modeling on different lengths scales were jointly discussed and contribute to new insight in solidification behaviour. The papers presented in this open access proceedings cover about half the oral and poster presentations given. They were carefully reviewed as in classical peer reviewed journals by two independent referees and most of them were revised and thus improved according to the reviewers comments. We think that this collection of papers presented at ICASP-3 gives an impression of the excellent contributions made. The papers embrace both the basic and applied aspects of solidification. We especially wish to express our appreciation for the team around Georg Schmitz and Margret Nienhaus organising this event and giving us their valued advice and support at every stage in preparing the conference. We also thank Lokasenna Lektorat for taking the task of checking all language-associated issues and

Preliminary evaluation of alternative waste form solidification processes. Volume I. Identification of the processes

International Nuclear Information System (INIS)

Treat, R.L.; Nesbitt, J.F.; Blair, H.T.; Carter, J.G.; Gorton, P.S.; Partain, W.L.; Timmerman, C.L.

1980-04-01

This document contains preconceptual design data on 11 processes for the solidification and isolation of nuclear high-level liquid wastes (HLLW). The processes are: in-can glass melting (ICGM) process, joule-heated glass melting (JHGM) process, glass-ceramic (GC) process, marbles-in-lead (MIL) matrix process, supercalcine pellets-in-metal (SCPIM) matrix process, pyrolytic-carbon coated pellets-in-metal (PCCPIM) matrix process, supercalcine hot-isostatic-pressing (SCHIP) process, SYNROC hot-isostatic-pressing (SYNROC HIP) process, titanate process, concrete process, and cermet process. For the purposes of this study, it was assumed that each of the solidification processes is capable of handling similar amounts of HLLW generated in a production-sized fuel reprocessing plant. It was also assumed that each of the processes would be enclosed in a shielded canyon or cells within a waste facility located at the fuel reprocessing plant. Finally, it was assumed that all of the processes would be subject to the same set of regulations, codes and standards. Each of the solidification processes converts waste into forms that may be acceptable for geological disposal. Each process begins with the receipt of HLLW from the fuel reprocessing plant. In this study, it was assumed that the original composition of the HLLW would be the same for each process. The process ends when the different waste forms are enclosed in canisters or containers that are acceptable for interim storage. Overviews of each of the 11 processes and the bases used for their identification are presented in the first part of this report. Each process, including its equipment and its requirements, is covered in more detail in Appendices A through K. Pertinent information on the current state of the art and the research and development required for the implementation of each process are also noted in the appendices

Processing and solidification of Savannah River Plant high-level waste

International Nuclear Information System (INIS)

Kelley, J.A.

1981-01-01

The entire flowsheet for processing and solidification of Savannah River Plant (SRP) high-level wastes has been demonstrated. A new small-scale integrated pilot plant is operating with actual radioactive wastes, and large-scale equipment is being demonstrated with nonradioactive simulated wastes. Design of a full-scale waste solidification plant is in progress. Plant construction is expected to begin in 1983, and startup is anticipated in 1988. The plant will poduce about 500 cans of glass per year with each can containing about 1.5 tons of glass

Description of the Sandia National Laboratories science, technology & engineering metrics process.

Energy Technology Data Exchange (ETDEWEB)

Jordan, Gretchen B.; Watkins, Randall D.; Trucano, Timothy Guy; Burns, Alan Richard; Oelschlaeger, Peter

2010-04-01

There has been a concerted effort since 2007 to establish a dashboard of metrics for the Science, Technology, and Engineering (ST&E) work at Sandia National Laboratories. These metrics are to provide a self assessment mechanism for the ST&E Strategic Management Unit (SMU) to complement external expert review and advice and various internal self assessment processes. The data and analysis will help ST&E Managers plan, implement, and track strategies and work in order to support the critical success factors of nurturing core science and enabling laboratory missions. The purpose of this SAND report is to provide a guide for those who want to understand the ST&E SMU metrics process. This report provides an overview of why the ST&E SMU wants a dashboard of metrics, some background on metrics for ST&E programs from existing literature and past Sandia metrics efforts, a summary of work completed to date, specifics on the portfolio of metrics that have been chosen and the implementation process that has been followed, and plans for the coming year to improve the ST&E SMU metrics process.

Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

International Nuclear Information System (INIS)

Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

2016-01-01

In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

Science.gov (United States)

Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

2016-07-01

In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

Energy Technology Data Exchange (ETDEWEB)

Ahmed, Sazzad Hossain; Mian, Ahsan, E-mail: ahsan.mian@wright.edu; Srinivasan, Raghavan [Department of Mechanical and Materials Engineering, Wright State University, Dayton, Ohio 45435 (United States)

2016-07-12

In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

Radioactive gas solidification apparatus

International Nuclear Information System (INIS)

Kobayashi, Yoshihiro; Seki, Eiji; Yabu, Tomohiko; Matsunaga, Hiroyuki.

1990-01-01

Handling of a solidification container from the completion for the solidifying processing to the storage of radioactive gases by a remote control equipment such as a manipulator requires a great cost and is difficult to realize. In a radioactive gas solidification device for injection and solidification in accumulated layers of sputtered metals by glow discharge, radiation shieldings are disposed surrounding the entire container, and cooling water is supplied to a cooling vessel formed between the container and the shielding materials. The shielding materials are divided into upper and lower shielding materials, so that solidification container can be taken out from the shielding materials. As a result, the solidification container after the solidification of radioactive gases can be handled with ease. Further, after-heat can be removed effectively from the ion injection electrode upon solidifying treatment upon storage, to attain a radioactive gas solidifying processing apparatus which is safe, economical and highly reliable. (N.H.)

Sandia National Laboratories: Search Results

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Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Hiring Process Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia Science &

Oxygen and carbon transfer during solidification of semiconductor grade silicon in different processes

Science.gov (United States)

Ribeyron, P. J.; Durand, F.

2000-03-01

A model is established for comparing the solute distribution resulting from four solidification processes currently applied to semiconductor grade silicon: Czochralski pulling (CZ), floating zone (FZ), 1D solidification and electromagnetic continuous pulling (EMCP). This model takes into account solid-liquid interface exchange, evaporation to or contamination by the gas phase, container dissolution, during steady-state solidification, and in the preliminary preparation of the melt. For simplicity, the transfers are treated in the crude approximation of perfectly mixed liquid and boundary layers. As a consequence, only the axial ( z) distribution can be represented. Published data on oxygen and carbon transfer give a set of acceptable values for the thickness of the boundary layers. In the FZ and EMCP processes, oxygen evaporation can change the asymptotic behaviour of the reference Pfann law. In CZ and in 1D-solidification, a large variety of solute profile curves can be obtained, because they are very sensitive to the balance between crucible dissolution and evaporation. The CZ process clearly brings supplementary degrees of freedom via the geometry of the crucible, important for the dissolution phenomena, and via the rotation rate of the crystal and of the crucible, important for acting on transfer kinetics.

Analysis of capital and operating costs associated with high level waste solidification processes

International Nuclear Information System (INIS)

Heckman, R.A.; Kniazewycz, B.G.

1978-03-01

An analysis was performed to evaluate the sensitivity of annual operating costs and capital costs of waste solidification processes to various parameters defined by the requirements of a proposed Federal waste repository. Five process methods and waste forms examined were: salt cake, spray calcine, fluidized bed calcine, borosilicate glass, and supercalcine multibarrier. Differential cost estimates of the annual operating and maintenance costs and the capital costs for the five HLW solidification alternates were developed

Process control of Low and Intermediate-level radioactive wastes solidification

International Nuclear Information System (INIS)

1993-01-01

Safety guidelines issued by the Spanish Council of Nuclear Safety (CSN) with basic criteria which must be adopted for the control of the Process for wastes solidification, establishing, in addition, a series of protocols and basic contents to assist the elaboration of Process Control Programs

Sandia National Laboratories: Working with Sandia

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Defense Systems & Assessments About Defense Systems & Assessments Program Areas Accomplishments Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios /Facilities Contract Audit Technology Partnerships Sandia collaborates with industry, small businesses

Modeling of multiphase flow with solidification and chemical reaction in materials processing

Science.gov (United States)

Wei, Jiuan

Understanding of multiphase flow and related heat transfer and chemical reactions are the keys to increase the productivity and efficiency in industrial processes. The objective of this thesis is to utilize the computational approaches to investigate the multiphase flow and its application in the materials processes, especially in the following two areas: directional solidification, and pyrolysis and synthesis. In this thesis, numerical simulations will be performed for crystal growth of several III-V and II-VI compounds. The effects of Prandtl and Grashof numbers on the axial temperature profile, the solidification interface shape, and melt flow are investigated. For the material with high Prandtl and Grashof numbers, temperature field and growth interface will be significantly influenced by melt flow, resulting in the complicated temperature distribution and curved interface shape, so it will encounter tremendous difficulty using a traditional Bridgman growth system. A new design is proposed to reduce the melt convection. The geometric configuration of top cold and bottom hot in the melt will dramatically reduce the melt convection. The new design has been employed to simulate the melt flow and heat transfer in crystal growth with large Prandtl and Grashof numbers and the design parameters have been adjusted. Over 90% of commercial solar cells are made from silicon and directional solidification system is the one of the most important method to produce multi-crystalline silicon ingots due to its tolerance to feedstock impurities and lower manufacturing cost. A numerical model is developed to simulate the silicon ingot directional solidification process. Temperature distribution and solidification interface location are presented. Heat transfer and solidification analysis are performed to determine the energy efficiency of the silicon production furnace. Possible improvements are identified. The silicon growth process is controlled by adjusting heating power and

Low-level radwaste solidification

International Nuclear Information System (INIS)

Naughton, M.D.; Miller, C.C.; Nelson, R.A.; Tucker, R.F.

1983-01-01

This paper reports on a study of ''Advanced Low-Level Radioactive Waste Treatment Systems'' conducted under an EPRI contract. The object of the study is to identify advanced lowlevel radwaste treatment systems that are commercially available or are expected to be in the near future. The current state-ofthe-art in radwaste solidification technology is presented. Related processing technologies, such as the compaction of dry active waste (DAW), containers available for radwaste disposal, and the regulatory aspects of radwaste transportation and solidification, are described. The chemical and physical properties of the currently acceptable solidification agents, as identified in the Barnwell radwaste burial site license, are examined. The solidification agents investigated are hydraulic cements, thermoplastic polymers, and thermosetting polymers. It is concluded that solidification processes are complex and depend not only on the chemical and physical properties of the binder material and the waste, but also on how these materials are mixed

Implementing a lessons learned process at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Fosshage, Erik D.; Drewien, Celeste A.; Eras, Kenneth; Hartwig, Ronald Craig; Post, Debra S.; Stoecker, Nora Kathleen

2016-01-01

The Lessons Learned Process Improvement Team was tasked to gain an understanding of the existing lessons learned environment within the major programs at Sandia National Laboratories, identify opportunities for improvement in that environment as compared to desired attributes, propose alternative implementations to address existing inefficiencies, perform qualitative evaluations of alternative implementations, and recommend one or more near-term activities for prototyping and/or implementation. This report documents the work and findings of the team.

Solidification method for organic solution and processing method of aqueous solution

International Nuclear Information System (INIS)

Kamoshida, Mamoru; Fukazawa, Tetsuo; Yazawa, Noriko; Hasegawa, Toshihiko

1998-01-01

The relative dielectric constant of an organic solution containing polar ingredients is controlled to 13 or less to enable its solidification. The polarity of the organic solution can be evaluated quantitatively by using the relative dielectric constant. If the relative dielectric constant is high, it can be controlled by dilution using a non-polar organic solvent of low relative dielectric constant. With such procedures, solidification can be conducted by using an economical 12-hydroxy stearic acid, process of liquid wastes can be facilitated and the safety can be ensured. (T.M.)

Application of the dual reciprocity boundary element method for numerical modelling of solidification process

Directory of Open Access Journals (Sweden)

E. Majchrzak

2008-12-01

Full Text Available The dual reciprocity boundary element method is applied for numerical modelling of solidification process. This variant of the BEM is connected with the transformation of the domain integral to the boundary integrals. In the paper the details of the dual reciprocity boundary element method are presented and the usefulness of this approach to solidification process modelling is demonstrated. In the final part of the paper the examples of computations are shown.

Cadarache LOR (liquides organiques radioactifs) treatment by a solidification process using NOCHAR polymers

International Nuclear Information System (INIS)

Vaudey, Claire-Emilie; Renou, Sebastien; Kelley, Dennis; Cochaud, Chantal; Serrano, Roger

2013-01-01

In France, two options can be considered to handle the Very Low Level Waste (VLLW) and the Low Level Waste (LLW). The first one is the incineration at CENTRACO facility and the second one is the disposal at ANDRA sites. The waste acceptance in these two channels is dependent upon the adequacy between the waste characteristics (physical chemistry and radiological) and the channel specifications. If the waste characteristics and the channel specifications (presence of significant quantities of halogens, complexing agents, organic components... or/and high activity limits) are incompatible, an alternative solution have to be identify. It consists of a waste pre-treatment process. For Cadarache LOR (Liquides Organiques Radioactifs) waste streams, two radioactive scintillation cocktails have to be treated. They are composed of a mix of organic liquids and water: for the first one, 19 % of organic compounds (xylene, mesitylene, diphenyloxazole, TBP...) and 86.9 % of water, and for the second one, 23 % of organic compounds (TBP...) and 77 % of water. They contain halogens (chlorine and fluorine), complexants agents (nitrate, sulphate, oxalate and formate) and have got αβγ spectra with mass activities equal to some 100 Bq/g. Therefore, tritium is also present. As a consequence, in order for storage acceptance at the ANDRA site, it is necessary to pre-treat the waste. An adequate solution seems to be a solidification process using NOCHAR polymers. Indeed, NOCHAR polymers correspond to an important variety of products applied to the treatment of radioactive aqueous and organic liquids (solvent, oil, solvent/oil mixing ...) and sludge through a mechanical and chemical solidification process. For Cadarache LOR, N910 and N960 respectively dedicated to the organic and aqueous liquids solidification are considered. With the N910, the organic waste solidification occurs in two steps. As the organic liquid travels moves through the polymer strands, the strands swell and

Sandia National Laboratories: News: Image Gallery

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Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Hiring Process Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia Science &

Sandia National Laboratories: Sandia National Laboratories: Missions:

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Study of plastic solidification process on solid radioactive waste treatment

International Nuclear Information System (INIS)

Jing Weiguan; Zhang Yinsheng; Qian Wenju

1994-01-01

Comparisons between the plastic solidification conditions of incinerated ash and waste cation resin by using thermosetting plastic polyvinyl chloride (PVC), polystyrene (PS) and polyethylene (PE), and identified physico-chemical properties and irradiation resistance of solidified products were presented. These solidified products have passed through different tests as compression strength, leachability, durability, stability, permeability and irradiation resistance (10 6 Gy) etc. The result showed that the solidified products possessed stable properties and met the storage requirement. The waste tube of radioimmunoassay, being used as solidification medium to contain incinerated ash, had good mechanical properties and satisfactory volume reduction. This process may develop a new way for disposal solid radioactive waste by means of re-using waste

Solidification in direct metal deposition by LENS processing

Science.gov (United States)

Hofmeister, William; Griffith, Michelle

2001-09-01

Thermal imaging and metallographic analysis were used to study Laser Engineered Net Shaping (LENS™) processing of 316 stainless steel and H13 tool steel. The cooling rates at the solid-liquid interface were measured over a range of conduction conditions. The length scale of the molten zone controls cooling rates during solidification in direct metal deposition. In LENS processing, the molten zone ranges from 0.5 mm in length to 1.5 mm, resulting in cooling rates at the solid-liquid interface ranging from 200 6,000 Ks-1.

Ductile failure in upsetting of a rapid-solidification-processed aluminium alloy

NARCIS (Netherlands)

Habraken, F.A.C.M.; Dautzenberg, J.H.

1993-01-01

Cold upset-tests have been performed on a Rapid Solidification Processed (RSP) aluminium-alloy, produced by the ‘melt-spun ribbons’-process out of 70% car-scrap and 30% primary scrap. The ribbons are hot extruded, resulting in 29 mm diameter bar. Its properties regarding plastic flow and fracture

Solidification microstructure development

Indian Academy of Sciences (India)

Unknown

A majority of manufacturing processes involve melting and solidification of metals and ... In such a case (for example, chill casting), the solidification thickness (S) is ... (5). Here, LX is the system length scale in one dimension and DS is the solute diffusivity in solid. Thermal and solutal diffusivities are finite and usually very ...

Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program

Energy Technology Data Exchange (ETDEWEB)

Schriner, H.; Davies, B.; Sniegowski, J.; Rodgers, M.S.; Allen, J.; Shepard, C.

1998-05-01

Research and development in the design and manufacture of Microelectromechanical Systems (MEMS) is growing at an enormous rate. Advances in MEMS design tools and fabrication processes at Sandia National Laboratories` Microelectronics Development Laboratory (MDL) have broadened the scope of MEMS applications that can be designed and manufactured for both military and commercial use. As improvements in micromachining fabrication technologies continue to be made, MEMS designs can become more complex, thus opening the door to an even broader set of MEMS applications. In an effort to further research and development in MEMS design, fabrication, and application, Sandia National Laboratories has launched the Sandia Agile MEMS Prototyping, Layout Tools, Education and Services Program or SAMPLES program. The SAMPLES program offers potential partners interested in MEMS the opportunity to prototype an idea and produce hardware that can be used to sell a concept. The SAMPLES program provides education and training on Sandia`s design tools, analysis tools and fabrication process. New designers can participate in the SAMPLES program and design MEMS devices using Sandia`s design and analysis tools. As part of the SAMPLES program, participants` designs are fabricated using Sandia`s 4 level polycrystalline silicon surface micromachine technology fabrication process known as SUMMiT (Sandia Ultra-planar, Multi-level MEMS Technology). Furthermore, SAMPLES participants can also opt to obtain state of the art, post-fabrication services provided at Sandia such as release, packaging, reliability characterization, and failure analysis. This paper discusses the components of the SAMPLES program.

Committee to evaluate Sandia`s risk expertise: Final report. Volume 1: Presentations

Energy Technology Data Exchange (ETDEWEB)

Dudley, E.C.

1998-05-01

On July 1--2, 1997, Sandia National Laboratories hosted the External Committee to Evaluate Sandia`s Risk Expertise. Under the auspices of SIISRS (Sandia`s International Institute for Systematic Risk Studies), Sandia assembled a blue-ribbon panel of experts in the field of risk management to assess their risk programs labs-wide. Panelists were chosen not only for their own expertise, but also for their ability to add balance to the panel as a whole. Presentations were made to the committee on the risk activities at Sandia. In addition, a tour of Sandia`s research and development programs in support of the US Nuclear Regulatory Commission was arranged. The panel attended a poster session featuring eight presentations and demonstrations for selected projects. Overviews and viewgraphs from the presentations are included in Volume 1 of this report. Presentations are related to weapons, nuclear power plants, transportation systems, architectural surety, environmental programs, and information systems.

Sandia National Laboratories: Sandia National Laboratories: Missions:

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Modeling of solidification of MMC composites during gravity casting process

Directory of Open Access Journals (Sweden)

R. Zagórski

2013-04-01

Full Text Available The paper deals with computer simulation of gravity casting of the metal matrix composites reinforced with ceramics (MMC into sand mold. The subject of our interest is aluminum matrix composite (AlMMC reinforced with ceramic particles i.e. silicon carbide SiC and glass carbon Cg. The created model describes the process taking into account solidification and its influence on the distribution of reinforcement particles. The computer calculation has been carried out in 2D system with the use of Navier-Stokes equations using ANSYS FLUENT 13. The Volume of Fluid approach (VOF and enthalpy method have been used to model the air-fluid free surface (and also volume fraction of particular continuous phases and the solidification of the cast, respectively.

Solidification process for toxic and hazardous wastes. Second part: Cement solidification matrices; Inertizzazione di rifiuti tossici e nocivi (RTN). Parte seconda: Inertizzazione in matrici cementizie

Energy Technology Data Exchange (ETDEWEB)

Donato, A; Arcuri, L; Dotti, M; Pace, A; Pietrelli, L; Ricci, G [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Casaccia (Italy); Basta, M; Cali, V; Pagliai, V [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Saluggia (Italy)

1989-05-15

This paper reports the second part of a general study carried out at the Nuclear Fuel Division aiming at verifying the possible application of the radioactive waste solidification processes to industrial hazardous wastes (RTN). The cement solidification of several RTN types has been taken into consideration, both from the technical and from the economic point of view. After a short examination of the Italian juridical and economical situation in the field, which demonstrates the need of the RTN solidification, the origin and characteristics of the RTN considered in the study and directly provided by the producing industries are reviewed. The laboratory experimental results of the cementation of RTN produced by gold manufacturing industries and by galvanic industries are reported. The cementation process can be considered a very effective mean for reducing both the RTN management costs and the environmental impact of RTN disposal. (author)

Sandia National Laboratories: News: Publications: Annual Report

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Finite element modelling of solidification phenomena

Indian Academy of Sciences (India)

Unknown

Abstract. The process of solidification process is complex in nature and the simulation of such process is required in industry before it is actually undertaken. Finite element method is used to simulate the heat transfer process accompanying the solidification process. The metal and the mould along with the air gap formation ...

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MCWASP XIV: International Conference on Modelling of Casting, Welding and Advanced Solidification Processes

International Nuclear Information System (INIS)

Yasuda, H

2015-01-01

The current volume represents contributed papers of the proceedings of the 14th international conference on ''Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP XIV)'', Yumebutai International Conference Center, Awaji island, Hyogo, Japan on 21 – 26 June, 2016. The first conference of the series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up in 1980, and this is the 14th conference. The participants are more than 100 scientists from industry and academia, coming from 19 countries. In the conference, we have 5 invited, 70 oral and 31 poster presentations on different aspects of the modeling. The conference deals with various casting processes (Ingot / shape casting, continuous casting, direct chill casting and welding), fundamental phenomena (nucleation and growth, dendritic growth, eutectic growth, micro-, meso- and macrostructure formation and defect formation), coupling problems (electromagnetic interactions, application of ultrasonic wave), development of experimental / computational methods and so on. This volume presents the cutting-edge research in the modeling of casting, welding and solidification processes. I would like to thank MAGMA Giessereitechnologie GmbH, Germany and SCSK Corporation, Japan for supporting the publication of contributed papers. Hideyuki Yasuda Conference Chairman Department of Materials Science and Engineering, Kyoto University Japan (preface)

Continuum simulation of heat transfer and solidification behavior of AlSi10Mg in Direct Metal Laser Sintering Process

Science.gov (United States)

Ojha, Akash; Samantaray, Mihir; Nath Thatoi, Dhirendra; Sahoo, Seshadev

2018-03-01

Direct Metal Laser Sintering (DMLS) process is a laser based additive manufacturing process, which built complex structures from powder materials. Using high intensity laser beam, the process melts and fuse the powder particles makes dense structures. In this process, the laser beam in terms of heat flux strikes the powder bed and instantaneously melts and joins the powder particles. The partial solidification and temperature distribution on the powder bed endows a high cooling rate and rapid solidification which affects the microstructure of the build part. During the interaction of the laser beam with the powder bed, multiple modes of heat transfer takes place in this process, that make the process very complex. In the present research, a comprehensive heat transfer and solidification model of AlSi10Mg in direct metal laser sintering process has been developed on ANSYS 17.1.0 platform. The model helps to understand the flow phenomena, temperature distribution and densification mechanism on the powder bed. The numerical model takes into account the flow, heat transfer and solidification phenomena. Simulations were carried out for sintering of AlSi10Mg powders in the powder bed having dimension 3 mm × 1 mm × 0.08 mm. The solidification phenomena are incorporated by using enthalpy-porosity approach. The simulation results give the fundamental understanding of the densification of powder particles in DMLS process.

Radioactive waste solidification material

International Nuclear Information System (INIS)

Nishihara, Yukio; Wakuta, Kuniharu; Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

1992-01-01

The present invention concerns a radioactive waste solidification material containing vermiculite cement used for a vacuum packing type waste processing device, which contains no residue of calcium hydroxide in cement solidification products. No residue of calcium hydroxide means, for example, that peak of Ca(OH) 2 is not recognized in an X ray diffraction device. With such procedures, since calcium sulfoaluminate clinker and Portland cement themselves exhibit water hardening property, and slugs exhibit hydration activity from the early stage, the cement exhibits quick-hardening property, has great extension of long term strength, further, has no shrinking property, less dry- shrinkage, excellent durability, less causing damages such as cracks and peeling as processing products of radioactive wastes, enabling to attain highly safe solidification product. (T.M.)

Low level waste solidification practice in Japan

International Nuclear Information System (INIS)

Sakata, S.; Kuribayashi, H.; Kono, Y.

1981-01-01

Both sea dumping and land isolation are planned to be accomplished for low level waste disposal in Japan. The conceptual design of land isolation facilities has been completed, and site selection will presently get underway. With respect to ocean dumping, safety surveys are being performed along the lines of the London Dumping Convention and the Revised Definitions and Recommendations of the IAEA, and the review of Japanese regulations and applicable criteria is being expedited. This paper discusses the present approach to waste solidification practices in Japan. It reports that the bitumen solidification process and the plastic solidification process are being increasingly used in Japan. Despite higher investment costs, both processes have advantages in operating cost, and are comparable to the cement solidification process in overall costs

Solidification method of radioactive wastes

Energy Technology Data Exchange (ETDEWEB)

Baba, Tsutomu; Chino, Koichi; Sasahira, Akira; Ikeda, Takashi

1992-07-24

Metal solidification material can completely seal radioactive wastes and it has high sealing effect even if a trace amount of evaporation should be caused. In addition, the solidification operation can be conducted safely by using a metal having a melting point of lower than that of the decomposition temperature of the radioactive wastes. Further, the radioactive wastes having a possibility of evaporation and scattering along with oxidation can be solidified in a stable form by putting the solidification system under an inert gas atmosphere. Then in the present invention, a metal is selected as a solidification material for radioactive wastes, and a metal, for example, lead or tin having a melting point of lower than that of the decomposition temperature of the wastes is used in order to prevent the release of the wastes during the solidification operation. Radioactive wastes which are unstable in air and scatter easily, for example, Ru or the like can be converted into a stable solidification product by conducting the solidification processing under an inert gas atmosphere. (T.M.).

Sandia National Laboratories analysis code data base

Energy Technology Data Exchange (ETDEWEB)

Peterson, C.W.

1994-11-01

Sandia National Laboratories, mission is to solve important problems in the areas of national defense, energy security, environmental integrity, and industrial technology. The Laboratories` strategy for accomplishing this mission is to conduct research to provide an understanding of the important physical phenomena underlying any problem, and then to construct validated computational models of the phenomena which can be used as tools to solve the problem. In the course of implementing this strategy, Sandia`s technical staff has produced a wide variety of numerical problem-solving tools which they use regularly in the design, analysis, performance prediction, and optimization of Sandia components, systems and manufacturing processes. This report provides the relevant technical and accessibility data on the numerical codes used at Sandia, including information on the technical competency or capability area that each code addresses, code ``ownership`` and release status, and references describing the physical models and numerical implementation.

''New ' technology of solidification of liquid radioactive waste'

International Nuclear Information System (INIS)

Sytyl, V.A.; Svistova, L.M.; Spiridonova, V.P.

1998-01-01

It is generally accepted that the best method of processing of radioactive waste is its solidification and then storage. At present time, three methods of solidification of radioactive waste are widely used in the world: cementation, bituminous grouting and vitrification. But they do not solve the problem of ecologically processing of waste because of different disadvantages. General disadvantages are: low state of filling, difficulties in solidification of the crystalline hydrated forms of radioactive waste; particular sphere of application and economical difficulties while processing the great volume of waste. In connection with it the urgent necessity is emerging: to develop less expensive and ecologically more reliable technology of solidification of radioactive waste. A new method of solidification is presented with its technical schema. (N.C.)

A Sandia telephone database system

Energy Technology Data Exchange (ETDEWEB)

Nelson, S.D.; Tolendino, L.F.

1991-08-01

Sandia National Laboratories, Albuquerque, may soon have more responsibility for the operation of its own telephone system. The processes that constitute providing telephone service can all be improved through the use of a central data information system. We studied these processes, determined the requirements for a database system, then designed the first stages of a system that meets our needs for work order handling, trouble reporting, and ISDN hardware assignments. The design was based on an extensive set of applications that have been used for five years to manage the Sandia secure data network. The system utilizes an Ingres database management system and is programmed using the Application-By-Forms tools.

Sandia National Laboratories Institutional Plan: FY 1996--2001

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-31

Sandia`s Institutional Plan is by necessity a large document. As their missions have grown and diversified over the past decades, the variety of technical and site activities has increased. The programs and activities described here cover an enormous breadth of scientific and technological effort--from the creation of new materials to the development of a Sandia-wide electronic communications system. Today, there are three major themes that greatly influence this work. First, every federally funded institution is being challenged to find ways to become more cost effective, as the US seeks to reduce the deficit and achieve a balanced federal spending plan. Sandia is evaluating its business and operational processes to reduce the overall costs. Second, in response to the Galvin Task Force`s report ``Alternative Futures for the Department of Energy National Laboratories``, Sandia and the Department of Energy are working jointly to reduce the burden of administrative and compliance activities in order to devote more of the total effort to their principal research and development missions. Third, they are reevaluating the match between their missions and the programs they will emphasize in the future. They must demonstrate that Sandia`s roles--in national security, energy security, environmental integrity, and national scientific and technology agenda support--fit their special capabilities and skills and thus ensure their place in these missions for the longer planning horizon. The following areas are covered here: Sandia`s mission; laboratory directives; programmatic activities; technology partnerships and commercialization; Sandia`s resources; and protecting resources and the community.

Plastic solidification of radioactive wastes

International Nuclear Information System (INIS)

Moriyama, Noboru

1981-01-01

Over 20 years have elapsed after the start of nuclear power development, and the nuclear power generation in Japan now exceeds the level of 10,000 MW. In order to meet the energy demands, the problem of the treatment and disposal of radioactive wastes produced in nuclear power stations must be solved. The purpose of the plastic solidification of such wastes is to immobilize the contained radionuclides, same as other solidification methods, to provide the first barrier against their move into the environment. The following matters are described: the nuclear power generation in Japan, the radioactive wastes from LWR plants, the position of plastic solidification, the status of plastic solidification in overseas countries and in Japan, the solidification process for radioactive wastes with polyethylene, and the properties of solidified products, and the leachability of radionuclides in asphalt solids. (J.P.N.)

Sandia National Laboratories: Strategic Partnership Projects, Non-Federal

Science.gov (United States)

Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Hiring Process Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia Science & interest Menu Search Icon Locations Contact Us Employee Locator Search Menu About Leadership Mission Social

Method of storing solidification products

International Nuclear Information System (INIS)

Tani, Yutaro.

1985-01-01

Purpose: To enable to efficiently and satisfactorily cool and store solidification products of liquid wastes generated from the reactor spent fuel reprocessing process by a simple facility. Method: Liquid wastes generated from the reactor spent fuel reprocessing process are caused to flow from the upper opening to the inside of a spherical canistor. The opening of the spherical canistor is welded with a lid by a remote control and the liquid wastes are tightly sealed within the spherical canistor as glass solidification products. Spherical canistors having the solidification products tightly sealed therein are sent into and stored in a hopper by the remote control. Further, a blower is driven upon storing to suck cooling air from the cooling air intake port to the inside of the hopper to absorb the decay heat of radioactive materials in the solidification products and the air is discharged from the duct and through the stack to the atmosphere. (Kawakami, Y.)

Solidification paths of multicomponent monotectic aluminum alloys

Energy Technology Data Exchange (ETDEWEB)

Mirkovic, Djordje; Groebner, Joachim [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Street 42, D-38678 Clausthal-Zellerfeld (Germany); Schmid-Fetzer, Rainer [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Street 42, D-38678 Clausthal-Zellerfeld (Germany)], E-mail: schmid-fetzer@tu-clausthal.de

2008-10-15

Solidification paths of three ternary monotectic alloy systems, Al-Bi-Zn, Al-Sn-Cu and Al-Bi-Cu, are studied using thermodynamic calculations, both for the pertinent phase diagrams and also for specific details concerning the solidification of selected alloy compositions. The coupled composition variation in two different liquids is quantitatively given. Various ternary monotectic four-phase reactions are encountered during solidification, as opposed to the simple binary monotectic, L' {yields} L'' + solid. These intricacies are reflected in the solidification microstructures, as demonstrated for these three aluminum alloy systems, selected in view of their distinctive features. This examination of solidification paths and microstructure formation may be relevant for advanced solidification processing of multicomponent monotectic alloys.

NOCHAR Polymers: An Aqueous and Organic Liquid Solidification Process for Cadarache LOR (Liquides Organiques Radioactifs) - 13195

International Nuclear Information System (INIS)

Vaudey, Claire-Emilie; Renou, Sebastien; Porco, Julien; Kelley, Dennis; Cochaud, Chantal; Serrano, Roger

2013-01-01

To handle the Very Low Level Waste (VLLW) and the Low Level Waste (LLW) in France, two options can be considered: the incineration at CENTRACO facility and the disposal facility on ANDRA sites. The waste acceptance in these radwaste routes is dependent upon the adequacy between the waste characteristics (physical chemistry and radiological) and the radwaste route specifications. If the waste characteristics are incompatible with the radwaste route specifications (presence of significant quantities of chlorine, fluorine, organic component etc or/and high activity limits), it is necessary to find an alternative solution that consists of a waste pre-treatment process. In the context of the problematic Cadarache LOR (Liquides Organiques Radioactifs) waste streams, two radioactive scintillation cocktails have to be treated. The first one is composed of organic liquids at 13.1 % (diphenyloxazol, mesitylene, TBP, xylene) and water at 86.9 %. The second one is composed of TBP at 8.6 % and water at 91.4 %. They contain chlorine, fluorine and sulphate and have got alpha/beta/gamma spectra with mass activities equal to some kBq.g -1 . Therefore, tritium is present and creates the second problematic waste stream. As a consequence, in order for disposal acceptance at the ANDRA site, it is necessary to pre-treat the waste. The NOCHAR polymers as an aqueous and organic liquid solidification process seem to be an adequate solution. Indeed, these polymers constitute an important variety of products applied to the treatment of radioactive aqueous and organic liquids (solvent, oil, solvent/oil mixing etc) and sludge through a mechanical and chemical solidification process. For Cadarache LOR, N910 and N960 respectively dedicated to the organic and aqueous liquids solidification are considered. With the N910, the organic waste solidification occurs in two steps. As the organic liquid travels moves through the polymer strands, the strands swell and immobilise the liquid. Then as the

Optimization of heat transfer during the directional solidification process of 1600 kg silicon feedstock

Science.gov (United States)

Hu, Chieh; Chen, Jyh Chen; Nguyen, Thi Hoai Thu; Hou, Zhi Zhong; Chen, Chun Hung; Huang, Yen Hao; Yang, Michael

2018-02-01

In this study, the power ratio between the top and side heaters and the moving velocity of the side insulation are designed to control the shape of the crystal-melt interface during the growth process of a 1600 kg multi-crystalline silicon ingot. The power ratio and insulation gap are adjusted to ensure solidification of the melt. To ensure that the crystal-melt interface is slightly convex in relation to the melt during the entire solidification process, the power ratio should be augmented gradually in the initial stages while being held to a constant value in the middle stages. Initially the gap between the side and the bottom insulation is kept small to reduce thermal stress inside the seed crystals. However, the growth rate will be slow in the early stages of the solidification process. Therefore, the movement of the side insulation is fast in the initial stages but slower in the middle stages. In the later stages, the side insulation gap is fixed. With these modifications, the convexity of the crystal-melt interface in relation to the melt can be maintained during the growth process with an approximately 41% reduction in the thermal stress inside the growing ingot and an 80% reduction in dislocation density along the center line of the ingot compared with the original case.

Sandia National Laboratories

Data.gov (United States)

Federal Laboratory Consortium — For more than 60 years, Sandia has delivered essential science and technology to resolve the nation's most challenging security issues.Sandia National Laboratories...

Improvements to a uranium solidification process by in-plant testing

International Nuclear Information System (INIS)

Rindfleisch, J.A.

1984-01-01

When a process is having operational or equipment problems, often there is not enough time or money available for an extensive pilot plant program. This is when in-plant testing becomes imperative. One such process at the Idaho Chemical Processing Plant (ICPP) to undergo such an in-plant testing program was the uranium product solidification (denitrator) system. The testing program took approximately six months of in-plant testing that would have required at least two years of pilot plant preparation and operation to obtain the same information. This paper describes the results of the testing program, and the equipment and procedural changes

Influences on Distribution of Solute Atoms in Cu-8Fe Alloy Solidification Process Under Rotating Magnetic Field

Science.gov (United States)

Zou, Jin; Zhai, Qi-Jie; Liu, Fang-Yu; Liu, Ke-Ming; Lu, De-Ping

2018-05-01

A rotating magnetic field (RMF) was applied in the solidification process of Cu-8Fe alloy. Focus on the mechanism of RMF on the solid solution Fe(Cu) atoms in Cu-8Fe alloy, the influences of RMF on solidification structure, solute distribution, and material properties were discussed. Results show that the solidification behavior of Cu-Fe alloy have influenced through the change of temperature and solute fields in the presence of an applied RMF. The Fe dendrites were refined and transformed to rosettes or spherical grains under forced convection. The solute distribution in Cu-rich phase and Fe-rich phase were changed because of the variation of the supercooling degree and the solidification rate. Further, the variation in solute distribution was impacted the strengthening mechanism and conductive mechanism of the material.

Sandia Technology engineering and science accomplishments

Energy Technology Data Exchange (ETDEWEB)

1994-02-01

This report briefly discusses the following research being conducted at Sandia Laboratories: Advanced Manufacturing -- Sandia technology helps keep US industry in the lead; Microelectronics-Sandia`s unique facilities transform research advances into manufacturable products; Energy -- Sandia`s energy programs focus on strengthening industrial growth and political decisionmaking; Environment -- Sandia is a leader in environmentally conscious manufacturing and hazardous waste reduction; Health Care -- New biomedical technologies help reduce cost and improve quality of health care; Information & Computation -- Sandia aims to help make the information age a reality; Transportation -- This new initiative at the Labs will help improve transportation, safety,l efficiency, and economy; Nonproliferation -- Dismantlement and arms control are major areas of emphasis at Sandia; and Awards and Patents -- Talented, dedicated employees are the backbone of Sandia`s success.

Solidification process of a tool steel with niobium

International Nuclear Information System (INIS)

Makray, E.T.; Bresciani Filho, E.; Martinez Nazar, A.M.

1984-01-01

The solidification process of M2 high speed steel where tungsten was totally substituted by niobium was analysed. It occurs through a eutectic type reaction, in four steps. It was verified that one can apply the Coupled Zone Concept to explain the solification mechanism of this alloy: there is a primary phase (NbC), which is envolved by the other phase (ferrite) as a halo in order to send the composition back to the coupled growth region, where the binary eutectic forms. The last step is the formation of other compounds at the grain boundary. (Author) [pt

Polymer Solidification Technology - Technical Issues and Challenges

International Nuclear Information System (INIS)

Jensen, Charles; Kim, Juyoul

2010-01-01

Many factors come into play, most of which are discovered and resolved only during full-scale solidification testing of each of the media commonly used in nuclear power plants. Each waste stream is unique, and must be addressed accordingly. This testing process is so difficult that Diversified's Vinyl Ester Styrene and Advanced Polymer Solidification are the only two approved processes in the United States today. This paper summarizes a few of the key obstacles that must be overcome to achieve a reliable, repeatable process for producing an approved Stable Class B and C waste form. Before other solidification and encapsulation technologies can be considered compliant with the requirements of a Stable waste form, the tests, calculations and reporting discussed above must be conducted for both the waste form and solidification process used to produce the waste form. Diversified's VERI TM and APS TM processes have gained acceptance in the UK. These processes have also been approved and gained acceptance in the U. S. because we have consistently overcome technical hurdles to produce a complaint product. Diversified Technologies processes are protected intellectual property. In specific instances, we have patents pending on key parts of our process technology

Solidification processing of monotectic alloy matrix composites

Science.gov (United States)

Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

1989-01-01

Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

Sandia National Laboratories analysis code data base

Science.gov (United States)

Peterson, C. W.

1994-11-01

Sandia National Laboratories' mission is to solve important problems in the areas of national defense, energy security, environmental integrity, and industrial technology. The laboratories' strategy for accomplishing this mission is to conduct research to provide an understanding of the important physical phenomena underlying any problem, and then to construct validated computational models of the phenomena which can be used as tools to solve the problem. In the course of implementing this strategy, Sandia's technical staff has produced a wide variety of numerical problem-solving tools which they use regularly in the design, analysis, performance prediction, and optimization of Sandia components, systems, and manufacturing processes. This report provides the relevant technical and accessibility data on the numerical codes used at Sandia, including information on the technical competency or capability area that each code addresses, code 'ownership' and release status, and references describing the physical models and numerical implementation.

Polymer solidification national program

International Nuclear Information System (INIS)

Kalb, P.D.; Colombo, P.

1993-04-01

Brookhaven National Laboratory (BNL) has developed several new and innovative polymer processes for the solidification of low-level radioactive, hazardous and mixed wastes streams. Polyethylene and modified sulfur cement solidification technologies have undergone steady, gradual development at BNL over the past nine years. During this time they have progressed through each of the stages necessary for logical technology maturation: from process conception, parameter optimization, waste form testing, evaluation of long-term durability, economic analysis, and scale-up feasibility. This technology development represents a significant investment which can potentially provide DOE with both short- and long-term savings

Sandia QIS Capabilities.

Energy Technology Data Exchange (ETDEWEB)

Muller, Richard P. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-07-01

Sandia National Laboratories has developed a broad set of capabilities in quantum information science (QIS), including elements of quantum computing, quantum communications, and quantum sensing. The Sandia QIS program is built atop unique DOE investments at the laboratories, including the MESA microelectronics fabrication facility, the Center for Integrated Nanotechnologies (CINT) facilities (joint with LANL), the Ion Beam Laboratory, and ASC High Performance Computing (HPC) facilities. Sandia has invested $75 M of LDRD funding over 12 years to develop unique, differentiating capabilities that leverage these DOE infrastructure investments.

NPP radioactive waste processing and solidification

International Nuclear Information System (INIS)

Nikiforov, A.S.; Polyakov, A.S.; Zakharova, K.P.

1983-01-01

The problems of proce-sing NPP intermediate level- and low-level liquid radioactive wastes (LRW) are considered. Various methods are compared of LWR solidification on the base of bituminization, cement grouting and inclusion into synthetic resins. It is concluded that the considered methods ensure radioactive radionuclides effluents into open hydronetwork at the level below the sanitary, standards

INVESTIGATION OF CEMENT CONCRETE CONGLOMERATE SOLIDIFICATION PROCESS BY IMPEDANCE SPECTROSCOPY METHOD

Directory of Open Access Journals (Sweden)

S. N. Bandarenka

2015-01-01

Full Text Available One of the most prospective directions in preservation  and increase of service live of  road pavements is a construction of  automobile roads with cement concrete surface. Modern tendencies for provision of road construction quality presuppose a necessity to control processes of solidification and subsequent destruction of the material while forming and using cement concrete conglomerate being considered as a basic element of the road surface.  Multiyear practical experience of  automobile road operation using cement concrete pavements reveals an importance for monitoring  such processes as formation and destruction of cement concrete materials. An impedance spectroscopy method has been tried out and proposed as a tool for solution of the given problem.Experimental samples of cement concrete have been prepared for execution of tests, graded silica sand and granite chippings with particle size from 0.63 to 2.5 mm have been used as a fine aggregate in the samples. Dependencies of resistance (impedance on AC-current frequency  have been studied for samples of various nature and granulometric composition. The Gamry  G300 potentiostat has been used for measurement of complex impedance value. A spectrum analysis and calculation of equivalent circuit parameters calculation have been carried out while using EIS Spectrum Analyzer program.Comparison of impedance spectra for the prepared cement concrete samples have made it possible to reveal tendencies in changing spectrum parameters during solidification and subsequent contact with moisture in respect of every type of the sample. An equivalent electrical circuit has been developed that  characterizes physical and chemical processes which are accompanied by charge transfer in cement concrete conglomerate. The paper demonstrates a possibility to use an impedance spectroscopy for solution of a number of actual problems in the field of cement concrete technology problems. Particularly, the problems

Solidification and vitrification life-cycle economics study

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000 cm 3 of low-level radioactive and mixed wastes at the Fernald Environmental Management Project (FEMP) located near Cincinnati, Ohio. This paper summarizes a detailed study done to: (1) compare the economics of the solidification and vitrification processes, (2) determine if the stigma assigned to vitrification is warranted and, (3) determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted

Charter of the Sandia National Laboratories Sandia Postdoctoral Development (SPD) Association.

Energy Technology Data Exchange (ETDEWEB)

McBride, Amber Alane Fisher; McBride, Amber Alane Fisher; Rodgers, Theron; Dong, Wen; Juan, Pierre-Alexandre; Barkholtz, Heather; Alley, William Morgan; Wolk, Benjamin Matthew; Vane, Zachary Phillips; Priye, Aashish; Ball, Cameron Scott; McBride, Amber Alane Fisher

2017-03-01

The SNL SPD Association represents all personnel that are classified as Postdoctoral Appointees at Sandia National Laboratories. The purpose of the SNL SPD Association is to address the needs and concerns of Postdoctoral Appointees within Sandia National Laboratories.

Solidification of oils and organic liquids

International Nuclear Information System (INIS)

Clark, D.E.; Colombo, P.; Neilson, R.M. Jr.

1982-07-01

The suitability of selected solidification media for application in the disposal of low-level oil and other organic liquid wastes has been investigated. In the past, these low-level wastes (LLWs) have commonly been immobilized by sorption onto solid absorbents such as vermiculite or diatomaceous earth. Evolving regulations regarding the disposal of these materials encourage solidification. Solidification media which were studied include Portland type I cement; vermiculite plus Portland type I cement; Nuclear Technology Corporation's Nutek 380-cement process; emulsifier, Portland type I cement-sodium silicate; Delaware Custom Materiel's cement process; and the US Gypsum Company's Envirostone process. Waste forms have been evaluated as to their ability to reliably produce free standing monolithic solids which are homogeneous (macroscopically), contain < 1% free standing liquids by volume and pass a water immersion test. Solidified waste form specimens were also subjected to vibratory shock testing and flame testing. Simulated oil wastes can be solidified to acceptable solid specimens having volumetric waste loadings of less than 40 volume-%. However, simulated organic liquid wastes could not be solidified into acceptable waste forms above a volumetric loading factor of about 10 volume-% using the solidification agents studied

Sandia Combustion Research: Technical review

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-07-01

This report contains reports from research programs conducted at the Sandia Combustion Research Facility. Research is presented under the following topics: laser based diagnostics; combustion chemistry; reacting flow; combustion in engines and commercial burners; coal combustion; and industrial processing. Individual projects were processed separately for entry onto the DOE databases.

Sandia National Laboratories: Working with Sandia: What Does Sandia Buy?

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

Method of plastic solidification of radioactive wastes

International Nuclear Information System (INIS)

Oikawa, Yasuo; Tokimitsu, Fujio.

1986-01-01

Purpose: To prevent occurrence of deleterious cracks to the inside and the surface of solidification products, as well as eliminate gaps between the products and the vessel inner wall upon plastic solidification processing for powdery or granular radioactive wastes. Method: An appropriate amount of thermoplastic resins such as styrenic polymer or vinyl acetate type polymer as a low shrinking agent is added and mixed with unsaturated polyester resins to be mixed with radioactive wastes so as to reduce the shrinkage-ratio to 0 % upon curing reaction. Thus, a great shrinkage upon hardening the mixture is suppressed to prevent the occurrence of cracks to the surface and the inside of the solidification products, as well as prevent the gaps between the inner walls of a drum can vessel and the products upon forming solidification products to the inside of the drum can. The resultant solidification products have a large compression strength and can sufficiently satisfy the evaluation standards as the plastic solidification products of radioactive wastes. (Horiuchi, T.)

Experiences implementing the MPI standard on Sandia`s lightweight kernels

Energy Technology Data Exchange (ETDEWEB)

Brightwell, R.; Greenberg, D.S.

1997-10-01

This technical report describes some lessons learned from implementing the Message Passing Interface (MPI) standard, and some proposed extentions to MPI, at Sandia. The implementations were developed using Sandia-developed lightweight kernels running on the Intel Paragon and Intel TeraFLOPS platforms. The motivations for this research are discussed, and a detailed analysis of several implementation issues is presented.

Solidification with back-diffusion of irregular eutectics

Directory of Open Access Journals (Sweden)

M. Trepczyńska-Łent

2008-10-01

Full Text Available The definition of the α - parameter back-diffusion has been introduced in the work. The alternative models of solidification were describedtaking into consideration back-diffusion process. The possibility of using those models for eutectic alloys solidification is worthyof interest.

Sandia`s network for Supercomputing `94: Linking the Los Alamos, Lawrence Livermore, and Sandia National Laboratories using switched multimegabit data service

Energy Technology Data Exchange (ETDEWEB)

Vahle, M.O.; Gossage, S.A.; Brenkosh, J.P. [Sandia National Labs., Albuquerque, NM (United States). Advanced Networking Integration Dept.

1995-01-01

Supercomputing `94, a high-performance computing and communications conference, was held November 14th through 18th, 1994 in Washington DC. For the past four years, Sandia National Laboratories has used this conference to showcase and focus its communications and networking endeavors. At the 1994 conference, Sandia built a Switched Multimegabit Data Service (SMDS) network running at 44.736 megabits per second linking its private SMDS network between its facilities in Albuquerque, New Mexico and Livermore, California to the convention center in Washington, D.C. For the show, the network was also extended from Sandia, New Mexico to Los Alamos National Laboratory and from Sandia, California to Lawrence Livermore National Laboratory. This paper documents and describes this network and how it was used at the conference.

Strain Measurement in Aluminium Alloy during the Solidification Process Using Embedded Fibre Bragg Gratings.

Science.gov (United States)

Weraneck, Klaus; Heilmeier, Florian; Lindner, Markus; Graf, Moritz; Jakobi, Martin; Volk, Wolfram; Roths, Johannes; Koch, Alexander W

2016-11-04

In recent years, the observation of the behaviour of components during the production process and over their life cycle is of increasing importance. Structural health monitoring, for example of carbon composites, is state-of-the-art research. The usage of Fibre Bragg Gratings (FBGs) in this field is of major advantage. Another possible area of application is in foundries. The internal state of melts during the solidification process is of particular interest. By using embedded FBGs, temperature and stress can be monitored during the process. In this work, FBGs were embedded in aluminium alloys in order to observe the occurring strain. Two different FBG positions were chosen in the mould in order to compare its dependence. It was shown that FBGs can withstand the solidification process, although a compression in the range of one percent was measured, which is in agreement with the literature value. Furthermore, different lengths of the gratings were applied, and it was shown that shorter gratings result in more accurate measurements. The obtained results prove that FBGs are applicable as sensors for temperatures up to 740 °C.

Solidification, processing and properties of ductile cast iron

DEFF Research Database (Denmark)

Tiedje, Niels Skat

2010-01-01

Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... degree than we have seen previously. It is the aim of the present paper to present ductile iron as a modern engineering material and present the many different possibilities that the material hides. Focus will be on the latest research in solidification and melt treatment. But for completeness...

A user`s guide to LHS: Sandia`s Latin Hypercube Sampling Software

Energy Technology Data Exchange (ETDEWEB)

Wyss, G.D.; Jorgensen, K.H. [Sandia National Labs., Albuquerque, NM (United States). Risk Assessment and Systems Modeling Dept.

1998-02-01

This document is a reference guide for LHS, Sandia`s Latin Hypercube Sampling Software. This software has been developed to generate either Latin hypercube or random multivariate samples. The Latin hypercube technique employs a constrained sampling scheme, whereas random sampling corresponds to a simple Monte Carlo technique. The present program replaces the previous Latin hypercube sampling program developed at Sandia National Laboratories (SAND83-2365). This manual covers the theory behind stratified sampling as well as use of the LHS code both with the Windows graphical user interface and in the stand-alone mode.

Small-scale demonstration of high-level radioactive waste processing and solidification using actual SRP waste

International Nuclear Information System (INIS)

Okeson, J.K.; Galloway, R.M.; Wilhite, E.L.; Woolsey, G.B.; Ferguson, R.B.

1980-01-01

A small-scale demonstration of the high-level radioactive waste solidification process by vitrification in borosilicate glass is being conducted using 5-6 liter batches of actual waste. Equipment performance and processing characteristics of the various unit operations in the process are reported and, where appropriate, are compared to large-scale results obtained with synthetic waste

Simulations of rapid pressure-induced solidification in molten metals

International Nuclear Information System (INIS)

Patel, Mehul V.; Streitz, Frederick H.

2004-01-01

The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized

Polyethylene solidification of low-level wastes

International Nuclear Information System (INIS)

Kalb, P.D.; Colombo, P.

1985-02-01

This topical report describes the results of an investigation on the solidification of low-level radioactive waste in polyethylene. Waste streams selected for this study included those which result from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Four types of commercially available low-density polyethylenes were employed which encompass a range of processing and property characteristics. Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste and polyethylene type. Property evaluation testing was performed on laboratory-scale specimens to assess the potential behavior of actual waste forms in a disposal environment. Waste form property tests included water immersion, deformation under compressive load, thermal cycling and radionuclide leaching. Recommended waste loadings of 70 wt % sodium sulfate, 50 wt % boric acid, 40 wt % incinerator ash, and 30 wt % ion exchange resins, which are based on process control and waste form performance considerations are reported. 37 refs., 33 figs., 22 tabs

Solidification of ash from incineration of low-level radioactive waste

International Nuclear Information System (INIS)

Roberson, W.A.; Albenesius, E.L.; Becker, G.W.

1983-01-01

The safe disposal of both high-level and low-level radioactive waste is a problem of increasing national attention. A full-scale incineration and solidification process to dispose of suspect-level and low-level beta-gamma contaminated combustible waste is being demonstrated at the Savannah River Plant (SRP) and Savannah River Laboratory (SRL). The stabilized wasteform generated by the process will meet or exceed all future anticipated requirements for improved disposal of low-level waste. The incineration process has been evaluated at SRL using nonradioactive wastes, and is presently being started up in SRP to process suspect-level radioactive wastes. A cement solidification process for incineration products is currently being evaluated by SRL, and will be included with the incineration process in SRP during the winter of 1984. The GEM alumnus author conducted research in a related disposal solidification program during the GEM-sponsored summer internship, and upon completion of the Masters program, received full-time responsibility for developing the incineration products solidification process

THE SITE DEMONSTRATION OF CHEMFIX SOLIDIFICATION/ STABILIZATION PROCESS AT THE PORTABLE EQUIPMENT SALVAGE COMPANY SITE

Science.gov (United States)

A demonstration of the GHEMFIX solidification/stabilization process was conducted under the United States Environmental Protection Agency`s (EPA) Superfund Innovative Technology Evaluation (SITE) program. The demonstration was conducted in March 1989, at the Portable Equipment Sa...

Effect Of Natural Convection On Directional Solidification Of Pure Metal

Directory of Open Access Journals (Sweden)

Skrzypczak T.

2015-06-01

Full Text Available The paper is focused on the modeling of the directional solidification process of pure metal. During the process the solidification front is sharp in the shape of the surface separating liquid from solid in three dimensional space or a curve in 2D. The position and shape of the solid-liquid interface change according to time. The local velocity of the interface depends on the values of heat fluxes on the solid and liquid sides. Sharp interface solidification belongs to the phase transition problems which occur due to temperature changes, pressure, etc. Transition from one state to another is discontinuous from the mathematical point of view. Such process can be identified during water freezing, evaporation, melting and solidification of metals and alloys, etc.

Multi-scale Modeling of Dendritic Alloy Solidification

OpenAIRE

Dagner, Johannes

2009-01-01

Solidification of metallic melts is one of the most important processes in material science. The microstructure, which is formed during freezing, determines the mechanical properties of the final product largely. Many physical phenomena influence the solidification process and hence the resulting microstructure. One important parameter is influence of melt flow, which may modify heat and species transport on a large range of length- and time-scales. On the micro-scale, it influences the conce...

Sandia National Laboratories: Feedback

Science.gov (United States)

Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Responsibility History Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Technology Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia

Vibration control for precision manufacturing at Sandia National Laboratories

International Nuclear Information System (INIS)

Hinnerichs, T.; Martinez, D.

1995-01-01

Sandia National Laboratories performs R and D in structural dynamics and vibration suppression for precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and ''smart'' structures and material systems. In addition, Sandia has focused major resources towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process currently in place at Sandia that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics

Vibration control for precision manufacturing at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Hinnerichs, T.; Martinez, D. [Sandia National Labs., Albuquerque, NM (United States). Structural Dynamics and Vibration Control Dept.

1995-04-01

Sandia National Laboratories performs R and D in structural dynamics and vibration suppression for precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and ``smart`` structures and material systems. In addition, Sandia has focused major resources towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process currently in place at Sandia that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics.

Sandia National Laboratories embraces ISDN

Energy Technology Data Exchange (ETDEWEB)

Tolendino, L.F.; Eldridge, J.M.

1994-08-01

Sandia National Laboratories (Sandia), a multidisciplinary research and development laboratory located on Kirtland Air Force Base, has embraced Integrated Services Digital Network technology as an integral part of its communication network. Sandia and the Department of Energy`s Albuquerque Operations Office have recently completed the installation of a modernized and expanded telephone system based, on the AT&T 5ESS telephone switch. Sandia is committed to ISDN as an integral part of data communication services, and it views ISDN as one part of a continuum of services -- services that range from ISDN`s asynchronous and limited bandwidth Ethernet (250--1000 Kbps) through full bandwidth Ethernet, FDDI, and ATM at Sonet rates. Sandia has demonstrated this commitment through its use of ISDN data features to support critical progmmmatic services such as access to corporate data base systems. In the future, ISDN will provide enhanced voice, data communication, and video services.

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

Simulation and off-line programming at Sandia`s Intelligent Systems and Robotics Center

Energy Technology Data Exchange (ETDEWEB)

Xavier, P.G.; Fahrenholtz, J.C.; McDonald, M. [Sandia National Labs., Albuquerque, NM (United States). Intelligent Systems and Robotics Center] [and others

1997-11-01

One role of the Intelligent Robotics and System Center (ISRC) at Sandia National Laboratories is to address certain aspects of Sandia`s mission to design, manufacture, maintain, and dismantle nuclear weapon components. Hazardous materials, devices, and environments are often involved. Because of shrinking resources, these tasks must be accomplished with a minimum of prototyping, while maintaining high reliability. In this paper, the authors describe simulation, off-line programming/planning, and related tools which are in use, under development, and being researched to solve these problems at the ISRC.

Weld solidification cracking in 304 to 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Martinez, Raymond J [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

2010-01-01

A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

Weld solidification cracking in 304 to 204L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Hochanadel, Patrick W [Los Alamos National Laboratory; Lienert, Thomas J [Los Alamos National Laboratory; Martinez, Jesse N [Los Alamos National Laboratory; Johnson, Matthew Q [Los Alamos National Laboratory

2010-09-15

A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

Solidification and vitrification life-cycle economics study

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method, whereas vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ex situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper s a detailed study done to: compare the economics of the solidification and vitrification processes; determine if the stigma assigned to vitrification is warranted; determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted. Common parameters were determined and detailed life-cycle cost estimates were made. Incorporating the unit costs into a computer spreadsheet allowed 'what if' scenarios to be performed. Some scenarios investigated included variation of: remediation times, amount of wastes treated, treatment efficiencies, electrical and material costs and escalation

Sandia National Laboratories, California Environmental Management System Program Manual.

Energy Technology Data Exchange (ETDEWEB)

2009-04-01

The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004 and Department of Energy (DOE) Order 450.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site received ISO 14001 certification in September 2006. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy Management and Fleet Services Environmental programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has several groups operating at Sandia

Sandia National Laboratories, California Environmental Management System program manual.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2012-03-01

The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004and Department of Energy (DOE) Order 436.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site first received ISO 14001 certification in September 2006 and recertification in 2009. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy and Water Resource Management and Fleet Services programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has

Sandia National Laboratories, California Environmental Management System Program Manual.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2011-04-01

The Sandia National Laboratories, California (SNL/CA) Environmental Management System (EMS) Program Manual documents the elements of the site EMS Program. The SNL/CA EMS Program conforms to the International Standard on Environmental Management Systems, ISO 14001:2004and Department of Energy (DOE) Order 450.1. Sandia National Laboratories, California (SNL/CA) has maintained functional environmental programs to assist with regulatory compliance for more than 30 years. During 2005, these existing programs were rolled into a formal environmental management system (EMS) that expands beyond the traditional compliance focus to managing and improving environmental performance and stewardship practices for all site activities. An EMS is a set of inter-related elements that represent a continuing cycle of planning, implementing, evaluating, and improving processes and actions undertaken to achieve environmental policy and goals. The SNL/CA EMS Program conforms to the International Standard for Environmental Management Systems, ISO 14001:2004 (ISO 2004). The site received ISO 14001 certification in September 2006. SNL/CA's EMS Program is applicable to the Sandia, Livermore site only. Although SNL/CA operates as one organizational division of the overall Sandia National Laboratories, the EMS Program is site-specific, with site-specific objectives and targets. SNL/CA (Division 8000) benefits from the organizational structure as it provides corporate level policies, procedures, and standards, and established processes that connect to and support elements of the SNL/CA EMS Program. Additionally, SNL/CA's EMS Program benefits from two corporate functional programs (Facilities Energy Management and Fleet Services programs) that maintain responsibility for energy management and fleet services for all Sandia locations. Each EMS element is further enhanced with site-specific processes and standards. Division 8000 has several groups operating at Sandia National Laboratories

A comparison of acoustic levitation with microgravity processing for containerless solidification of ternary Al-Cu-Sn alloy

Science.gov (United States)

Yan, N.; Hong, Z. Y.; Geng, D. L.; Wei, B.

2015-07-01

The containerless rapid solidification of liquid ternary Al-5 %Cu-65 %Sn immiscible alloy was accomplished at both ultrasonic levitation and free fall conditions. A maximum undercooling of 185 K (0.22 T L) was obtained for the ultrasonically levitated alloy melt at a cooling rate of about 122 K s-1. Meanwhile, the cooling rate of alloy droplets in drop tube varied from 102 to 104 K s-1. The macrosegregation was effectively suppressed through the complex melt flow under ultrasonic levitation condition. In contrast, macrosegregation became conspicuous and core-shell structures with different layers were formed during free fall. The microstructure formation mechanisms during rapid solidification at containerless states were investigated in comparison with the conventional static solidification process. It was found that the liquid phase separation and structural growth kinetics may be modulated by controlling both alloy undercooling and cooling rate.

SANDIA-ORIGEN user's manual

International Nuclear Information System (INIS)

Bennett, D.E.

1979-10-01

The SANDIA-ORIGEN code calculates the detailed isotopic composition as a function of time in nuclear reactor fuel irradiation and radioactive decay problems. This code was developed specifically for Control Data Corporation computers from the original Oak Ridge National Laboratory ORIGEN code. The nuclear data file used with the code at Sandia Laboratories contains 1063 isotopes (254 structural materials, 101 actinides, and 708 fission products). SANDIA-ORIGEN is oriented toward simple, easy use and includes NAMELIST input, convenient control of the output, and versatile options for the blending and reprocessing of reactor fuel. System operating instructions and the input decks for numerous sample problems are also presented. 13 references, 14 figures

Sandia Pulse Reactor-IV Project

International Nuclear Information System (INIS)

Reuscher, J.A.

1983-01-01

Sandia National Laboratories has developed, designed and operated fast burst reactors for over 20 years. These reactors have been used for a variety of radiation effects programs. During this period, programs have required larger irradiation volumes primarily to expose complex electronic systems to postulated threat environments. As experiment volumes increased, a new reactor was built so that these components could be tested. The Sandia Pulse Reactor-IV is a logical evolution of the two decades of fast burst reactor development at Sandia

In situ synchrotron x-ray characterization of microstructure formation in solidification processing of Al-based metallic alloys

International Nuclear Information System (INIS)

Billia, Bernard; Nguyen-Thi, Henri; Mangelinck-Noel, Nathalie

2010-01-01

The microstructure formed during the solidification step has a major influence on the properties of materials processed by major techniques (casting, welding ...). In situ and real-time characterization by synchrotron X-ray imaging is the method of choice to unveil the dynamical formation of the solidification microstructure in metallic alloys, and thus provide precise data for the critical validation of the theoretical predictions that is needed for sound advancement of modeling and numerical simulation. After a description of the experimental procedure used at the European Synchrotron Radiation Facility (ESRF), dynamical phenomena in the formation of the grain structure and dendritic or equiaxed solidification microstructure in Al-based alloys are presented. Beyond fluid flow interaction, earth gravity induces stresses, deformation and fragmentation in the dendritic mush. Settling of dendrite arms and equiaxed grains thus occurs, in particular in the columnar to equiaxed transition. Other types of stresses and strains are caused by the mere formation of the solidification microstructure itself. In white-beam X-ray topography, stresses and strains are manifested by specific contrasts and breaking of the Laue images into several pieces. Finally, quantitative analysis of the grey level in radiographs enables the analysis of solute segregation, which noticeably results in solutal poisoning of growth when equiaxed grains are interacting. (author)

Waste processing to support 99Mo production at Sandia National Laboratories

International Nuclear Information System (INIS)

Longley, S.; Carson, S.; McDonald, M.

1997-01-01

As part of the isotope production program at Sandia National Laboratories (SNL), procedures are being finalized for the production of 99 Mo from the irradiation of 235 U-coated stainless-steel targets at the Technical Area (TA) V reactor and hot-cell facilities. Methods have been identified and tested for the management of the nonproduct (waste) material as the final step in the production process. These methods were developed utilizing the waste material from a series of cold and hot tests, beginning with depleted uranium powder and culminating with a test involving an irradiated 235 U target with an initial fission product inventory of ∼18000 Ci at the end of the irradiation cycle. This paper describes the radioactive waste management from the isotope production

Sandia National Laboratories: News: Publications

Science.gov (United States)

Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Community Involvement Leadership Mission Environmental Responsibility History Diversity Social Media Careers Small Business Assistance Program Sandia's Economic Impact Sandia Science & Technology Park © 2018

An analysis of microsystems development at Sandia National Laboratories

Science.gov (United States)

Herrera, Gilbert V.; Myers, David R.

2011-06-01

While Sandia initially was motivated to investigate emergent microsystem technology to miniaturize existing macroscale structures, present designs embody innovative approaches that directly exploit the fundamentally different material properties of a new technology at the micro- and nano-scale. Direct, hands-on experience with the emerging technology gave Sandia engineers insights that not only guided the evolution of the technology but also enabled them to address new applications that enlarged the customer base for the new technology. Sandia's early commitment to develop complex microsystems demonstrated the advantages that early adopters gain by developing an extensive design and process tool kit and a shared awareness of multiple approaches to achieve the multiple goals. As with any emergent technology, Sandia's program benefited from interactions with the larger technical community. However, custom development followed a spiral path of direct trial-and-error experience, analysis, quantification of materials properties at the micro- and nano-scale, evolution of design tools and process recipes, and an understanding of reliability factors and failure mechanisms even in extreme environments. The microsystems capability at Sandia relied on three key elements. The first was people: a mix of mechanical and semiconductor engineers, chemists, physical scientists, designers, and numerical analysts. The second was a unique facility that enabled the development of custom technologies without contaminating mainline product deliveries. The third was the arrival of specialized equipment as part of a Cooperative Research And Development Agreement (CRADA) enabled by the National Competitiveness Technology Transfer Act of 1989. Underpinning all these, the program was guided and sustained through the research and development phases by accomplishing intermediate milestones addressing direct mission needs.

Sandia National Laboratories: Working with Sandia: Current Suppliers

Science.gov (United States)

Defense Systems & Assessments About Defense Systems & Assessments Program Areas Accomplishments Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios Suppliers iSupplier Account Accounts Payable Contract Information Construction and Facilities Contract Audit

Sandia National Laboratories: Working with Sandia: Contract Audit

Science.gov (United States)

Defense Systems & Assessments About Defense Systems & Assessments Program Areas Accomplishments Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios Audit iSupplier Account Accounts Payable Contract Information Construction and Facilities Contract Audit

Sandia National Laboratories: Working with Sandia: Prospective Suppliers

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

Modified sulfur cement solidification of low-level wastes

Energy Technology Data Exchange (ETDEWEB)

1985-10-01

This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended.

Modified sulfur cement solidification of low-level wastes

International Nuclear Information System (INIS)

1985-10-01

This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended

Lamellar boundary alignment of DS-processed TiAl-W alloys by a solidification procedure

Science.gov (United States)

Jung, In-Soo; Oh, Myung-Hoon; Park, No-Jin; Kumar, K. Sharvan; Wee, Dang-Moon

2007-12-01

In this study, a β solidification procedure was used to align the lamellae in a Ti-47Al-2W (at.%) alloy parallel to the growth direction. The Bridgman technique and the floating zone process were used for directional solidification. The mechanical properties of the directionally solidified alloy were evaluated in tension at room temperature and at 800°C. At a growth rate of 30 mm/h (with the floating zone approach), the lamellae were well aligned parallel to the growth direction. The aligned lamellae yielded excellent room temperature tensile ductility. The tensile yield strength at 800°C was similar to that at room temperature. The orientation of the γ lamellar laths in the directionally solidified ingots, which were manufactured by means of a floating zone process, was identified with the aid of electron backscattered diffraction analysis. On the basis of this analysis, the preferred growth direction of the bcc-β dendrites that formed at high temperatures close to the melting point was inferred to be [001]β at a growth rate of 30 mm/h and [111]β at a growth rate of 90 mm/h.

Sandia National Laboratories: About Sandia: Community Involvement:

Science.gov (United States)

Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current . In the 1960s, employees initiated the Shoes for Kids Program. Rather than giving each other gifts holidays, New Mexico employees enjoy the opportunity to provide gifts for more than 600 children who are

Inspection method for solidification product of radioactive waste and method of preparing solidification product of radiation waste

International Nuclear Information System (INIS)

Izumida, Tatsuo; Tamada, Shin; Matsuda, Masami; Kamata, Shoji; Kikuchi, Makoto.

1993-01-01

A powerful X-ray generation device using an electron-ray accelerator is used for inspecting presence or absence of inner voids in solidification products of radioactive wastes during or after solidification. By installing the X-ray CT system and the radioactive waste solidifying facility together, CT imaging for solidification products is conducted in a not-yet cured state of solidifying materials during or just after the injection. If a defect that deteriorates the durability of the solidification products should be detected, the solidification products are repaired, for example, by applying vibrations to the not-yet cured solidification products. Thus, since voids or cracks in the radioactive wastes solidification products, which were difficult to be measured so far, can be measured in a short period of time accurately thereby enabling to judge adaptability to the disposal standards, inspection cost for the radioactive waste solidification product can be saved remarkably. Further, the inside of the radioactive waste solidification products can be evaluated correctly and visually, so that safety in the ground disposal storage of the radioactive solidification products can be improved remarkably. (N.H.)

Radioactive gas solidification treatment device

International Nuclear Information System (INIS)

Igarashi, Ryokichi; Watanabe, Yu; Seki, Eiji.

1992-01-01

In a radioactive gas solidification treatment device by using sputtering, spiral pipelines are disposed with a gap therebetween for cooling an ion injection electrode by passing cooling water during operation of the solidification treatment. During the operation of the solidification treatment, cooling water is passed in the pipelines to cool the ion injection electrode. During storage, a solidification vessel is cooled by natural heat dissipation from an exposed portion at the surface of the solidification vessel. Accordingly, after-heat of radioactive gas solidified in a metal accumulation layer can be removed efficiently, safely and economically to improve the reliability. (N.H.)

Incorporating interfacial phenomena in solidification models

Science.gov (United States)

Beckermann, Christoph; Wang, Chao Yang

1994-01-01

A general methodology is available for the incorporation of microscopic interfacial phenomena in macroscopic solidification models that include diffusion and convection. The method is derived from a formal averaging procedure and a multiphase approach, and relies on the presence of interfacial integrals in the macroscopic transport equations. In a wider engineering context, these techniques are not new, but their application in the analysis and modeling of solidification processes has largely been overlooked. This article describes the techniques and demonstrates their utility in two examples in which microscopic interfacial phenomena are of great importance.

Al-Si-Re Alloys Cast by the Rapid Solidification Process / Stopy Al-Si-Re Odlewane Metodą Rapid Solidification

Directory of Open Access Journals (Sweden)

Szymanek M.

2015-12-01

Full Text Available The aim of the studies described in this article was to present the effect of rare earth elements on aluminium alloys produced by an unconventional casting technique. The article gives characteristics of the thin strip of Al-Si-RE alloy produced by Rapid Solidification (RS. The effect of rare earth elements on structure refinement, i.e. on the size of near-eutectic crystallites in an aluminium-silicon alloy, was discussed. To determine the size of crystallites, the Scherrer X-ray diffraction method was used. The results presented capture relationships showing the effect of variable casting parameters and chemical composition on microstructure of the examined alloys. Rapid Solidification applied to Al-Si alloys with the addition of mischmetal (Ce, La, Ne, Pr refines their structure.

Sandia National Laboratories: The First Fifty Years

Energy Technology Data Exchange (ETDEWEB)

MORA,CARL J.

1999-11-03

On Nov. 1, 1999, Sandia National Laboratories celebrates its 50th birthday. Although Sandia has its roots in the World War II-era Manhattan Project, Sandia began operating as a separate nuclear weapons engineering laboratory under the management of AT&T on Nov. 1, 1949. Today the lab employs more than 7,000 people at its two sites in Albuquerque and Livermore, California, and has research and development missions in national security, energy and environmental technologies, and U.S. economic competitiveness. Lockheed Martin Corporation operates Sandia for the US. Department of Energy.

Proceedings of the international seminar on chemistry and process engineering for high-level liquid waste solidification

International Nuclear Information System (INIS)

Odoj, R.; Merz, E.

1981-06-01

The proceedings record a very distinct phase of the chemistry and process engineering for high-level liquid waste solidification in the past years. The main purpose is to provide solutions which guarantee sufficient safe and economically acceptable measure causing no adverse consequence to man and his environment. (DG)

Sandia Technology: Engineering and science accomplishments, February 1995

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-02-01

Sandia National Laboratories is one of the Department of Energy`s primary research and development laboratories. Our essential mission is to support the national interests of the US in defense, energy, and the environment. Managed by Martin Marietta Corporation for DOE, Sandia focuses its resources on problems of national interest that require the integration of science and technology for their solution. We all hope that this period of sweeping alterations in international affairs will result in a successful transition from the Cold War to a period of sustainable global security and prosperity. In the meantime, our nation`s interests are best served by continued commitment to Sandia`s traditional responsibilities. Nonetheless, as momentous developments are reshaping the world, Sandia is also changing from its beginning as a closed operation concentrating on classified defense programs, Sandia has become a more accessible resource that focuses on research and development partnerships with industry and universities as a way to ensure continued success in DOE`s evolving core mission area of nuclear weapons, energy, environment, and the basis sciences. Through these collaborative efforts, Sandia and its partners are also benefiting the economic competitiveness of our nation. Sandia places a special emphasis on working with small businesses as both technology transfer partners and suppliers of goods and services. We are also reaching out the the larger community surrounding Sandia, striving to provide technological solution and accurate information to meet community needs. We believe that the dialogue we are creating will benefit Sandia, the community, and the nation. Our goal is to render `` exceptional service in the national interest`` by returning maximum value on the investment in the labs. As you review this document, look for new ways in which Sandia can contribute to the solution of problems facing our nation.

Method of processing radioactive liquid wastes by solidification with cement

International Nuclear Information System (INIS)

Yasumura, Keijiro; Matsuura, Hiroyuki.

1975-01-01

Object: To subject radioactive liquid wastes to a cement solidification treatment after heating and drying it by a thin film scrape-off drier to render it into the form of power, and then molding it into pellets for the treatment. Structure: Radioactive liquid wastes discharged from a nuclear power plant or nuclear reactor are supplied through a storage tank into a thin film scrape-off drier. In the drier, the radioactive liquid wastes are heated to separate the liquid, and the residue is taken out as dry powder from the scrape-off apparatus. The powder obtained in this way is molded into pellets of a desired form. These pellets are then packed in a drum can or similar container, into which cement paste is then poured for solidification. (Moriyama, K.)

Non-Equilibrium Solidification of Undercooled Metallic Melts

Directory of Open Access Journals (Sweden)

Dieter M. Herlach

2014-06-01

Full Text Available If a liquid is undercooled below its equilibrium melting temperature an excess Gibbs free energy is created. This gives access to solidification of metastable solids under non-equilibrium conditions. In the present work, techniques of containerless processing are applied. Electromagnetic and electrostatic levitation enable to freely suspend a liquid drop of a few millimeters in diameter. Heterogeneous nucleation on container walls is completely avoided leading to large undercoolings. The freely suspended drop is accessible for direct observation of rapid solidification under conditions far away from equilibrium by applying proper diagnostic means. Nucleation of metastable crystalline phases is monitored by X-ray diffraction using synchrotron radiation during non-equilibrium solidification. While nucleation preselects the crystallographic phase, subsequent crystal growth controls the microstructure evolution. Metastable microstructures are obtained from deeply undercooled melts as supersaturated solid solutions, disordered superlattice structures of intermetallics. Nucleation and crystal growth take place by heat and mass transport. Comparative experiments in reduced gravity allow for investigations on how forced convection can be used to alter the transport processes and design materials by using undercooling and convection as process parameters.

Progress on Numerical Modeling of the Dispersion of Ceramic Nanoparticles During Ultrasonic Processing and Solidification of Al-Based Nanocomposites

Science.gov (United States)

Zhang, Daojie; Nastac, Laurentiu

2016-12-01

In present study, 6061- and A356-based nano-composites are fabricated by using the ultrasonic stirring technology (UST) in a coreless induction furnace. SiC nanoparticles are used as the reinforcement. Nanoparticles are added into the molten metal and then dispersed by ultrasonic cavitation and acoustic streaming assisted by electromagnetic stirring. The applied UST parameters in the current experiments are used to validate a recently developed magneto-hydro-dynamics (MHD) model, which is capable of modeling the cavitation and nanoparticle dispersion during UST processing. The MHD model accounts for turbulent fluid flow, heat transfer and solidification, and electromagnetic field, as well as the complex interaction between the nanoparticles and both the molten and solidified alloys by using ANSYS Maxwell and ANSYS Fluent. Molecular dynamics (MD) simulations are conducted to analyze the complex interactions between the nanoparticle and the liquid/solid interface. The current modeling results demonstrate that a strong flow can disperse the nanoparticles relatively well during molten metal and solidification processes. MD simulation results prove that ultrafine particles (10 nm) will be engulfed by the solidification front instead of being pushed, which is beneficial for nano-dispersion.

Preliminary evaluation of alternative waste form solidification processes. Volume II. Evaluation of the processes

International Nuclear Information System (INIS)

1980-08-01

This Volume II presents engineering feasibility evaluations of the eleven processes for solidification of nuclear high-level liquid wastes (HHLW) described in Volume I of this report. Each evaluation was based in a systematic assessment of the process in respect to six principal evaluation criteria: complexity of process; state of development; safety; process requirements; development work required; and facility requirements. The principal criteria were further subdivided into a total of 22 subcriteria, each of which was assigned a weight. Each process was then assigned a figure of merit, on a scale of 1 to 10, for each of the subcriteria. A total rating was obtained for each process by summing the products of the subcriteria ratings and the subcriteria weights. The evaluations were based on the process descriptions presented in Volume I of this report, supplemented by information obtained from the literature, including publications by the originators of the various processes. Waste form properties were, in general, not evaluated. This document describes the approach which was taken, the developent and application of the rating criteria and subcriteria, and the evaluation results. A series of appendices set forth summary descriptions of the processes and the ratings, together with the complete numerical ratings assigned; two appendices present further technical details on the rating process

Sandia National Laboratories: Fabrication, Testing and Validation

Science.gov (United States)

digital and analog elements. * Cadence Process-Design Kit. Structured ASIC Sandia National Laboratories demonstrate complex multilevel devices such as micro-mass-analysis systems up to 25 microns thick and novel possible to fabricate a wide very large variety of useful devices. Micro-Mass-Analysis Systems Applications

Solidification of HLLW by glass-ceramic process

International Nuclear Information System (INIS)

Oguino, N.; Masuda, S.; Tsunoda, N.; Yamanaka, T.; Ninomiya, M.; Sakane, T.; Nakamura, S.; Kawamura, S.

1979-01-01

The compositions of glass-ceramics for the solidification of HLLW were studied, and the glass-ceramics in the diopside system was concluded to be the most suitable. Compared with the properties of HLW borosilicate glasses, those of diopside glass-ceramic were thought to be almost equal in leach rate and superior in thermal stability and mechanical strength. It was also found that the glass in this system can be crystallized simply by pouring it into a thermally insulated canister and then allowing it to cool to room temperature. 2 figures, 5 tables

Development of the Sandia Cooler

Energy Technology Data Exchange (ETDEWEB)

Johnson, Terry Alan [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Koplow, Jeffrey P. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Staats, Wayne Lawrence [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Curgus, Dita Brigitte [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Leick, Michael Thomas. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Matthew, Ned Daniel [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Zimmerman, Mark D. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Arienti, Marco [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Gharagozloo, Patricia E. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Hecht, Ethan S. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Spencer, Nathan A. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Vanness, Justin William. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Gorman, Ryan [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2013-12-01

This report describes an FY13 effort to develop the latest version of the Sandia Cooler, a breakthrough technology for air-cooled heat exchangers that was developed at Sandia National Laboratories. The project was focused on fabrication, assembly and demonstration of ten prototype systems for the cooling of high power density electronics, specifically high performance desktop computers (CPUs). In addition, computational simulation and experimentation was carried out to fully understand the performance characteristics of each of the key design aspects. This work culminated in a parameter and scaling study that now provides a design framework, including a number of design and analysis tools, for Sandia Cooler development for applications beyond CPU cooling.

Microstructural Development in Al-Si Powder During Rapid Solidification

Energy Technology Data Exchange (ETDEWEB)

Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

2004-01-01

Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

Study of stabilization/solidification processes (of solid porous wastes) based on hydraulic or bituminous binders; Etude des procedes de stabilisation/solidification (des dechets solides poreux) a base de liants hydrauliques ou de liants bitumineux

Energy Technology Data Exchange (ETDEWEB)

Sing-Teniere, Ch.

1998-02-01

The first part of this thesis presents the regulatory framework and the technical context linked with the study of stabilized/solidified wastes and with the evaluation of stabilization/solidification processes. A presentation of the two type of ultimate wastes under study (a used catalyst and an activated charcoal) and an analysis of the processes is given. The second part is devoted to the experimental characterization of both types of porous wastes. The third part deals with the processing of such wastes using an hydraulic binder. The study stresses on both on the stabilization/solidification efficiency of the process and on the conditions of its implementation. The same work is made for a process that uses a bituminous binder. Some choice criteria for the selection of the better process are deduced from the examination of the overall data collected. The waste characterization methodology is applied six times: two times for the raw wastes, two times for the same wastes processed with an hydraulic binder, and two times for the same wastes processed with a bituminous binder. (J.S.)

From Solidification Processing to Microstructure to Mechanical Properties: A Multi-scale X-ray Study of an Al-Cu Alloy Sample

Science.gov (United States)

Tourret, D.; Mertens, J. C. E.; Lieberman, E.; Imhoff, S. D.; Gibbs, J. W.; Henderson, K.; Fezzaa, K.; Deriy, A. L.; Sun, T.; Lebensohn, R. A.; Patterson, B. M.; Clarke, A. J.

2017-11-01

We follow an Al-12 at. pct Cu alloy sample from the liquid state to mechanical failure, using in situ X-ray radiography during directional solidification and tensile testing, as well as three-dimensional computed tomography of the microstructure before and after mechanical testing. The solidification processing stage is simulated with a multi-scale dendritic needle network model, and the micromechanical behavior of the solidified microstructure is simulated using voxelized tomography data and an elasto-viscoplastic fast Fourier transform model. This study demonstrates the feasibility of direct in situ monitoring of a metal alloy microstructure from the liquid processing stage up to its mechanical failure, supported by quantitative simulations of microstructure formation and its mechanical behavior.

Sandia National Laboratories: News: Economic Impact

Science.gov (United States)

Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Involvement Leadership Mission Environmental Responsibility History Diversity Social Media Careers View All Small Business Assistance Program Sandia's Economic Impact Sandia Science & Technology Park © 2018

Solidification at the High and Low Rate Extreme

Energy Technology Data Exchange (ETDEWEB)

Meco, Halim [Iowa State Univ., Ames, IA (United States)

2004-12-19

The microstructures formed upon solidification are strongly influenced by the imposed growth rates on an alloy system. Depending on the characteristics of the solidification process, a wide range of growth rates is accessible. The prevailing solidification mechanisms, and thus the final microstructure of the alloy, are governed by these imposed growth rates. At the high rate extreme, for instance, one can have access to novel microstructures that are unattainable at low growth rates. While the low growth rates can be utilized for the study of the intrinsic growth behavior of a certain phase growing from the melt. Although the length scales associated with certain processes, such as capillarity, and the diffusion of heat and solute, are different at low and high rate extremes, the phenomena that govern the selection of a certain microstructural length scale or a growth mode are the same. Consequently, one can analyze the solidification phenomena at both high and low rates by using the same governing principles. In this study, we examined the microstructural control at both low and high extremes. For the high rate extreme, the formation of crystalline products and factors that control the microstructure during rapid solidification by free-jet melt spinning are examined in Fe-Si-B system. Particular attention was given to the behavior of the melt pool at different quench-wheel speeds. Since the solidification process takes place within the melt-pool that forms on the rotating quench-wheel, we examined the influence of melt-pool dynamics on nucleation and growth of crystalline solidification products and glass formation. High-speed imaging of the melt-pool, analysis of ribbon microstructure, and measurement of ribbon geometry and surface character all indicate upper and lower limits for melt-spinning rates for which nucleation can be avoided, and fully amorphous ribbons can be achieved. Comparison of the relevant time scales reveals that surface-controlled melt

Engineered safeguards system activities at Sandia Laboratories for back-end fuel cycle facilities

International Nuclear Information System (INIS)

Sellers, T.A.; Fienning, W.C.; Winblad, A.E.

1978-01-01

Sandia Laboratories have been developing concepts for safeguards systems to protect facilities in the back-end of the nuclear fuel cycle against potential threats of sabotage and theft of special nuclear material (SNM). Conceptual designs for Engineered Safeguards Systems (ESSs) have been developed for a Fuel Reprocessing Facility (including chemical separations, plutonium conversion, and waste solidification), a Mixed-Oxide Fuel Fabrication Facility, and a Plutonium Transport Vehicle. Performance criteria for the various elements of these systems and a candidate systematic design approach have been defined. In addition, a conceptual layout for a large-scale Fuel-Cycle Plutonium Storage Facility has been completed. Work is continuing to develop safeguards systems for spent fuel facilities, light-water reactors, alternative fuel cycles, and improved transportation systems. Additional emphasis will be placed on the problems associated with national diversion of special nuclear material. The impact on safeguards element performance criteria for surveillance and containment to protect against national diversion in various alternative fuel cycle complexes is also being investigated

Defect generation during solidification of aluminium foams

International Nuclear Information System (INIS)

Mukherjee, M.; Garcia-Moreno, F.; Banhart, J.

2010-01-01

The reason for the frequent occurrence of cell wall defects in metal foams was investigated. Aluminium foams often expand during solidification, a process which is referred as solidification expansion (SE). The effect of SE on the structure of aluminium foams was studied in situ by X-ray radioscopy and ex situ by X-ray tomography. A direct correlation between the magnitude of SE and the number of cell wall ruptures during SE and finally the number of defects in the solidified foams was found.

The role of ultrasonic cavitation in refining the microstructure of aluminum based nanocomposites during the solidification process.

Science.gov (United States)

Xuan, Yang; Nastac, Laurentiu

2018-02-01

Recent studies showed that the microstructure and mechanical properties of aluminum based nanocomposites can be significantly improved when ultrasonic cavitation and solidification processing is used. This is because ultrasonic cavitation processing plays an important role not only in degassing and dispersion of the nanoparticles, but also in breaking up the dendritic grains and refining the as-cast microstructure. In the present study, A356 alloy and Al 2 O 3 nanoparticles are used as the matrix alloy and the reinforcement, respectively. Nanoparticles were added into the molten A356 alloy and dispersed via ultrasonic cavitation processing. Ultrasonic cavitation was applied over various temperature ranges during molten alloy cooling and solidification to investigate the grain structure formation and the nanoparticle dispersion behavior. Optical Microscopy and Scanning Electron Microscopy were used to investigate in detail the differences in the microstructure characteristics and the nanoparticle distribution. Experimental results indicated that the ultrasonic cavitation processing and Al 2 O 3 nanoparticles play an important role for microstructure refinement. In addition, it was shown in this study that the Al 2 O 3 nanoparticles modified the eutectic phase. Copyright © 2017 Elsevier B.V. All rights reserved.

Stabilization/Solidification Remediation Method for Contaminated Soil: A Review

Science.gov (United States)

Tajudin, S. A. A.; Azmi, M. A. M.; Nabila, A. T. A.

2016-07-01

Stabilization/Solidification (S/S) is typically a process that involves a mixing of waste with binders to reduce the volume of contaminant leachability by means of physical and chemical characteristics to convert waste in the environment that goes to landfill or others possibly channels. Stabilization is attempts to reduce the solubility or chemical reactivity of the waste by changing the physical and chemical properties. While, solidification attempt to convert the waste into easily handled solids with low hazardous level. These two processes are often discussed together since they have a similar purpose of improvement than containment of potential pollutants in treated wastes. The primary objective of this review is to investigate the materials used as a binder in Stabilization/Solidification (S/S) method as well as the ability of these binders to remediate the contaminated soils especially by heavy metals.

Alternative solidification techniques for radioactive ion exchange resins and liquid concentrates

International Nuclear Information System (INIS)

Thegerstroem, C.

1980-01-01

Methods, that are used or are under development for solidification of radioactive ion exchange resins or liquid concentrates, utilize normally cement, bitumen or some polymere as matrix material. This report contains a review and a description of these solidification processes and their products, especially of relatively new techniques that are under development in different countries. It is possible that solidification in thermosetting resins will be more used in the future, especially when product quality requirements are high (for instance when solidifying medium level resins) or when special waste categories has to be solidified. However it is not probable that thermosetting resins will be extensively used in a broad application as matrix material. In that case the methods are to complicated and expensive compared to, for instance, solidification in concrete. Systems for incorporation in polyesteremulsions (Dow-process) have a potential as they are quite simple and can accept a large variation of liquid wastes. Some methods in an early stage of development (for instance Inert Carrier Radwaste Process) will have to be tested in active application before they can be further evaluated. (author)

Transport processes in directional solidification and their effects on microstructure development

Science.gov (United States)

Mazumder, Prantik

The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructures and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection --> transient mono-periodic --> transient bi-periodic --> transient quasiperiodic --> transient intermittent oscillation- relaxation --> stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of convection on the macroscopic

Sandia software guidelines: Volume 5, Tools, techniques, and methodologies

Energy Technology Data Exchange (ETDEWEB)

1989-07-01

This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. This volume describes software tools and methodologies available to Sandia personnel for the development of software, and outlines techniques that have proven useful within the Laboratories and elsewhere. References and evaluations by Sandia personnel are included. 6 figs.

Microstructural investigation of D2 tool steel during rapid solidification

Science.gov (United States)

Delshad Khatibi, Pooya

Solidification is considered as a key processing step in developing the microstructure of most metallic materials. It is, therefore, important that the solidification process can be designed and controlled in such a way so as to obtain the desirable properties in the final product. Rapid solidification refers to the system's high undercooling and high cooling rate, which can yield a microstructure with unique chemical composition and mechanical properties. An area of interest in rapid solidification application is high-chromium, high-carbon tool steels which experience considerable segregation of alloying elements during their solidification in a casting process. In this dissertation, the effect of rapid solidification (undercooling and cooling rate) of D2 tool steel on the microstructure and carbide precipitation during annealing was explored. A methodology is described to estimate the eutectic and primary phase undercooling of solidifying droplets. The estimate of primary phase undercooling was confirmed using an online measurement device that measured the radiation energy of the droplets. The results showed that with increasing primary phase and eutectic undercooling and higher cooling rate, the amount of supersaturation of alloying element in metastable retained austenite phase also increases. In the case of powders, the optimum hardness after heat treatment is achieved at different temperatures for constant periods of time. Higher supersaturation of austenite results in obtaining secondary hardness at higher annealing temperature. D2 steel ingots generated using spray deposition have high eutectic undercooling and, as a result, high supersaturation of alloying elements. This can yield near net shape D2 tool steel components with good mechanical properties (specifically hardness). The data developed in this work would assist in better understanding and development of near net shape D2 steel spray deposit products with good mechanical properties.

Mobile robotics research at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Morse, W.D.

1998-09-01

Sandia is a National Security Laboratory providing scientific and engineering solutions to meet national needs for both government and industry. As part of this mission, the Intelligent Systems and Robotics Center conducts research and development in robotics and intelligent machine technologies. An overview of Sandia`s mobile robotics research is provided. Recent achievements and future directions in the areas of coordinated mobile manipulation, small smart machines, world modeling, and special application robots are presented.

Melting, solidification, remelting, and separation of glass and metal

International Nuclear Information System (INIS)

Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

1998-01-01

Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending

Sandia and the Waste Isolation Pilot Plant, 1974-1999

International Nuclear Information System (INIS)

Mora, Carl J.

2000-01-01

Engineers have learned to design and build big projects, which certainly describes the WIPP project, but also includes defense projects, highway networks, space exploration, the Internet, etc., through what has been called a messily complex embracing of contradictions. When something massive and complicated has to be built these days, it leads to a protracted political process in which every special interest makes a stand, lobbyists exert what influence they can, lawmakers bicker, contractors change things, Congress struggles with costs, environmentalists hold things up--and this is good. It may seem amazing that anything gets done, but when it does, everyone has had their say. It's an intensely democratic, even if expensive and time-consuming, process. The corporate historian of Sandia National Laboratories presents a unique background of the WIPP project and Sandia's part in it

The Through Process Simulation of Mold filling, Solidification, and Heat Treatment of the Al Alloy Bending Beam Low-pressure Casting

International Nuclear Information System (INIS)

Yin, Yajun; Guo, Zhao; Wang, Huan; Liao, Dunming; Chen, Tao; Zhou, Jianxin

2015-01-01

The research on the simulation for the through process of low-pressure casting and heat treatment is conducive to combine information technology and advanced casting technology, which will help to predict the defects and mechanical properties of the castings in the through process. In this paper, we focus on the simulation for through process of low-pressure casting and heat treatment of ZL114A Bending beam. Firstly, we analyzethe distribution of the shrinkage and porosities in filling and solidification process, and simulate the distribution of stress and strain in the late solidification of casting. Then, the numerical simulation of heat treatment process for ZL114A Bending beam is realized according to the heat treatment parameters and the corresponding simulation results of temperature field, stress, strain, and aging performance are given. Finally, we verify that simulation platform for the through process of low-pressure casting and heat treatment can serve the production practice perfectly and provide technical guidance and process optimization for the through process of low-pressure casting and heat treatment. (paper)

Linear Stability of Binary Alloy Solidification for Unsteady Growth Rates

Science.gov (United States)

Mazuruk, K.; Volz, M. P.

2010-01-01

An extension of the Mullins and Sekerka (MS) linear stability analysis to the unsteady growth rate case is considered for dilute binary alloys. In particular, the stability of the planar interface during the initial solidification transient is studied in detail numerically. The rapid solidification case, when the system is traversing through the unstable region defined by the MS criterion, has also been treated. It has been observed that the onset of instability is quite accurately defined by the "quasi-stationary MS criterion", when the growth rate and other process parameters are taken as constants at a particular time of the growth process. A singular behavior of the governing equations for the perturbed quantities at the constitutional supercooling demarcation line has been observed. However, when the solidification process, during its transient, crosses this demarcation line, a planar interface is stable according to the linear analysis performed.

Sandia National Laboratories: What Sandia Looks For In Our Suppliers

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

On the role of solidification modelling in Integrated Computational Materials Engineering “ICME”

International Nuclear Information System (INIS)

Schmitz, G J; Böttger, B; Apel, M

2016-01-01

Solidification during casting processes marks the starting point of the history of almost any component or product. Integrated Computational Materials Engineering (ICME) [1-4] recognizes the importance of further tracking the history of microstructure evolution along the subsequent process chain. Solidification during joining processes in general happens quite late during production, where the parts to be joined already have experienced a number of processing steps which affected their microstructure. Reliable modelling of melting and dissolution of these microstructures represents a key issue before eventually modelling ‘re’-solidification e.g. during welding or soldering. Some instructive examples of microstructure evolution during a joining process obtained on the basis of synthetic and simulated initial microstructures of an Al-Cu binary model system are discussed. (paper)

Solidification Sequence of Spray-Formed Steels

Science.gov (United States)

Zepon, Guilherme; Ellendt, Nils; Uhlenwinkel, Volker; Bolfarini, Claudemiro

2016-02-01

Solidification in spray-forming is still an open discussion in the atomization and deposition area. This paper proposes a solidification model based on the equilibrium solidification path of alloys. The main assumptions of the model are that the deposition zone temperature must be above the alloy's solidus temperature and that the equilibrium liquid fraction at this temperature is reached, which involves partial remelting and/or redissolution of completely solidified droplets. When the deposition zone is cooled, solidification of the remaining liquid takes place under near equilibrium conditions. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to analyze the microstructures of two different spray-formed steel grades: (1) boron modified supermartensitic stainless steel (SMSS) and (2) D2 tool steel. The microstructures were analyzed to determine the sequence of phase formation during solidification. In both cases, the solidification model proposed was validated.

Numerical model for dendritic solidification of binary alloys

Science.gov (United States)

Felicelli, S. D.; Heinrich, J. C.; Poirier, D. R.

1993-01-01

A finite element model capable of simulating solidification of binary alloys and the formation of freckles is presented. It uses a single system of equations to deal with the all-liquid region, the dendritic region, and the all-solid region. The dendritic region is treated as an anisotropic porous medium. The algorithm uses the bilinear isoparametric element, with a penalty function approximation and a Petrov-Galerkin formulation. Numerical simulations are shown in which an NH4Cl-H2O mixture and a Pb-Sn alloy melt are cooled. The solidification process is followed in time. Instabilities in the process can be clearly observed and the final compositions obtained.

Sandia Laboratories environment and safety programs

International Nuclear Information System (INIS)

Zak, B.D.; McGrath, P.E.; Trauth, C.A. Jr.

1975-01-01

Sandia, one of ERDA's largest laboratories, is primarily known for its extensive work in the nuclear weapons field. In recent years, however, Sandia's role has expanded to embrace sizeable programs in the energy, resource recovery, and the environment and safety fields. In this latter area, Sandia has programs which address nuclear, fossil fuel, and general environment and safety issues. Here we survey ongoing activities and describe in more detail aa few projects of particular interest. These range from a study of the impact of sealed disposal of radioactive wastes, through reactor safety and fossil fuel plume chemistry, to investigations of the composition and dynamics of the stratosphere

Solidification of low-level radioactive liquid waste using a cement-silicate process

International Nuclear Information System (INIS)

Grandlund, R.W.; Hayes, J.F.

1979-01-01

Extensive use has been made of silicate and Portland cement for the solidification of industrial waste and recently this method has been successfully used to solidify a variety of low level radioactive wastes. The types of wastes processed to date include fuel fabrication sludges, power reactor waste, decontamination solution, and university laboratory waste. The cement-silicate process produces a stable solid with a minimal increase in volume and the chemicals are relatively inexpensive and readily available. The method is adaptable to either batch or continuous processing and the equipment is simple. The solid has leaching characteristics similar to or better than plain Portland cement mixtures and the leaching can be further reduced by the use of ion-exchange additives. The cement-silicate process has been used to solidify waste containing high levels of boric acid, oils, and organic solvents. The experience of handling the various types of liquid waste with a cement-silicate system is described

Microstructure engineering of TiAl-based refractory intermetallics within power-down directional solidification process

International Nuclear Information System (INIS)

Kartavykh, A.V.; Tcherdyntsev, V.V.; Gorshenkov, M.V.; Kaloshkin, S.D.

2014-01-01

Highlights: ► VGF power-down technique is suitable for TiAl-based alloys solidification with tailored microstructure. ► Both columnar-dendrite and granular structures are created in Ti–46Al–8Nb ingots. ► Granular microstructure has been refined with TiB 2 addition to the melt. ► TiB 2 re-precipitate into (Ti,Nb)B particles, those acting as point seeds for fine equiaxed grains nucleation. -- Abstract: The work is aimed at the study of the formation and refinement of primary microstructure appearing in the refractory lightweight structural TiAl-based alloy of Ti–46Al–8Nb (at.%) nominal composition. For tailored microstructure development, the Directional Solidification (DS) of pre-synthesized alloy was performed in the vertical multizone resistive electro-furnace by power-down technique in pure argon environment. Both columnar-dendrite, and equiaxed-granular reproducible as-cast microstructures have been produced in DS ingots, basing on Columnar-to-Equiaxed Transition (CET) diagram and experimental exploration. Particular attention was paid further to equiaxed microstructure improvement by combination of modifying doping of alloy with boron grain refiner and DS processing. As a result the perfect inoculated microstructure of Ti–44Al–7Nb–2B (at.%) ingots was produced with 100 μm mean grain diameter, low scattering of dimensional grain characteristics and high tolerance to DS process parameters variation

A History of Building 828, Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Ullrich, Rebecca

1999-08-01

This report documents the history of Building 828 in Sandia National Laboratories' Technical Area I. Building 828 was constructed in 1946 as a mechanical test laboratory for Los Alamos' Z-Division (later Sandia) as it moved to Sandia Base. The building has undergone significant remodeling over the years and has had a variety of occupants. The building was evaluated in compliance with the National Historic Preservation Act, but was not eligible for the National Register of Historic Places. Nevertheless, for many Labs employees, it was a symbol of Sandia's roots in World War II and the Manhattan Project.

Tonopah test range - outpost of Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Johnson, L.

1996-03-01

Tonopah Test Range is a unique historic site. Established in 1957 by Sandia Corporation, Tonopah Test Range in Nevada provided an isolated place for the Atomic Energy Commission to test ballistics and non-nuclear features of atomic weapons. It served this and allied purposes well for nearly forty years, contributing immeasurably to a peaceful conclusion to the long arms race remembered as the Cold War. This report is a brief review of historical highlights at Tonopah Test Range. Sandia`s Los Lunas, Salton Sea, Kauai, and Edgewood testing ranges also receive abridged mention. Although Sandia`s test ranges are the subject, the central focus is on the people who managed and operated the range. Comments from historical figures are interspersed through the narrative to establish this perspective, and at the end a few observations concerning the range`s future are provided.

Matemathical description of solidification cooling curves of pure metals

Directory of Open Access Journals (Sweden)

Arno Müller

1998-10-01

Full Text Available The introduction of an "incubation time" to the Schwarz classical mathematical description of metals solidification, resulted in a new model called Modified Schwarz Model. By doing so it was possible to identify and quantify the "delay time" that separates the two heat waves traveling independently in a casting during the solidification: the Supercooled / Superheated Liquid and the Solid / Liquid. The thermal shock produced in the initial stage of the undercooling generation process, can be used as an important parameter in the forecasting of the solidification's behavior of pure metals and alloys, when changing mold's materials, pouring and ambient temperatures. The hypercooling proneness degree of metals and alloys, can also be calculated.

Superior metallic alloys through rapid solidification processing (RSP) by design

Energy Technology Data Exchange (ETDEWEB)

Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

1995-05-01

Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

Cement solidification of spent ion exchange resins produced by the nuclear industry

International Nuclear Information System (INIS)

Jaouen, C.; Vigreux, B.

1988-01-01

Cement solidification technology has been applied to spent ion exchange resins for many years in countries throughout the world (at reactors, research centers and spent fuel reprocessing plants). Changing specifications for storage of radioactive waste have, however, confronted the operators of such facilities with a number of problems. Problems related both to the cement solidification process (water/cement/resin interactions and chemical interactions) and to its utilization (mixing, process control, variable feed composition, etc.) have often led waste producers to prefer other, polymer-based processes, which are very expensive and virtually incompatible with water. This paper discusses research on cement solidification of ion exchange resins since 1983 and the development of application technologies adapted to nuclear service conditions and stringent finished product quality requirements

Solidification and casting

CERN Document Server

Cantor, Brian

2002-01-01

INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

Sandia and the Waste Isolation Pilot Plant, 1974--1999

Energy Technology Data Exchange (ETDEWEB)

MORA,CARL J.

2000-04-11

Engineers have learned to design and build big projects, which certainly describes the WIPP project, but also includes defense projects, highway networks, space exploration, the Internet, etc., through what has been called a messily complex embracing of contradictions. When something massive and complicated has to be built these days, it leads to a protracted political process in which every special interest makes a stand, lobbyists exert what influence they can, lawmakers bicker, contractors change things, Congress struggles with costs, environmentalists hold things up--and this is good. It may seem amazing that anything gets done, but when it does, everyone has had their say. It's an intensely democratic, even if expensive and time-consuming, process. The corporate historian of Sandia National Laboratories presents a unique background of the WIPP project and Sandia's part in it.

UNCONSTRAINED MELTING AND SOLIDIFICATION INSIDE ...

African Journals Online (AJOL)

2015-09-01

Sep 1, 2015 ... There is a large number of experimental and numerical works on melting and solidification of PCM[6-10], and also its usage as thermal management in building [11-14], electronic devices [15-16] and solar energy. [17-20].Most investigated geometries in melting and freezing process are sphere (spherical.

Fundamental Metallurgy of Solidification

DEFF Research Database (Denmark)

Tiedje, Niels

2004-01-01

The text takes the reader through some fundamental aspects of solidification, with focus on understanding the basic physics that govern solidification in casting and welding. It is described how the first solid is formed and which factors affect nucleation. It is described how crystals grow from...

Building business from technology: The Sandia experience

Energy Technology Data Exchange (ETDEWEB)

Traylor, L.B.

1995-07-01

This paper describes New Ventures, a new initiative at Sandia National Laboratories that encourages the creation of new businesses based on laboratory technology as a timely, efficient means of technology transfer. Sandia`s New Ventures program has shown that a dedicated effort can produce significant results. In the three years prior to this program`s launch, just two ventures per year on average were created based on laboratory technology. By comparison, the New Ventures program has enabled 20 new ventures in its first nine months of full operation.

Sandia National Laboratories: Locations: Kauai Test Facility

Science.gov (United States)

Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community History Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Hiring Technology Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia

Sandia National Laboratories: News: Publications: Strategic Plan

Science.gov (United States)

Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Involvement Leadership Mission Environmental Responsibility History Diversity Social Media Careers View All Small Business Assistance Program Sandia's Economic Impact Sandia Science & Technology Park © 2018

Characteristics of Cement Solidification of Metal Hydroxide Waste

Directory of Open Access Journals (Sweden)

Dae-Seo Koo

2017-02-01

Full Text Available To perform the permanent disposal of metal hydroxide waste from electro-kinetic decontamination, it is necessary to secure the technology for its solidification. The integrity tests on the fabricated solidification should also meet the criteria of the Korea Radioactive Waste Agency. We carried out the solidification of metal hydroxide waste using cement solidification. The integrity tests such as the compressive strength, immersion, leach, and irradiation tests on the fabricated cement solidifications were performed. It was also confirmed that these requirements of the criteria of Korea Radioactive Waste Agency on these cement solidifications were met. The microstructures of all the cement solidifications were analyzed and discussed.

Characteristics of cement solidification of metal hydroxide waste

Energy Technology Data Exchange (ETDEWEB)

Koo, Dae Seo; Sung, Hyun Hee; Kim, Seung Soo; Kim, Gye Nam; Choi, Jong Won [Dept. of Decontemination Decommission Technology Development, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-02-15

To perform the permanent disposal of metal hydroxide waste from electro-kinetic decontamination, it is necessary to secure the technology for its solidification. The integrity tests on the fabricated solidification should also meet the criteria of the Korea Radioactive Waste Agency. We carried out the solidification of metal hydroxide waste using cement solidification. The integrity tests such as the compressive strength, immersion, leach, and irradiation tests on the fabricated cement solidifications were performed. It was also confirmed that these requirements of the criteria of Korea Radioactive Waste Agency on these cement solidifications were met. The microstructures of all the cement solidifications were analyzed and discussed.

Sandia National Laboratories: Employee & Retiree Resources: Emergency

Science.gov (United States)

Media Community Involvement Contribution Programs Volunteer Programs Education Programs Environmental & Figures Programs Nuclear Weapons About Nuclear Weapons Safety & Security Weapons Science & , twitter.com/SandiaLabs Sandia Kirtland Radio at 1640 AM Information regarding road conditions can be found at

Solidification of highly active liquid waste

International Nuclear Information System (INIS)

Morris, J.B.

1985-03-01

This document contains the annual progress reports on the following subjects: Joule ceramic melter; microwave vitrification; glass technology; identification, evaluation and review of potential alternative solidification processes; rotary kiln calcination; alternative glass feedstocks; volatile ruthenium trapping by solid adsorbents; irrigated baffle column dust scrubber. (author)

Solidification of low-level wastes by inorganic binder

International Nuclear Information System (INIS)

Sasaki, M.T.; Shimojo, M.; Suzuki, K.; Kajikawa, A.; Karasawa, Y.

1995-01-01

The use of an alkali activated slag binder has been studied for solidification and stabilization of low-level wastes in nuclear power stations and spent fuel processing facilities. The activated slag effectively formed waste products having good physical properties with high waste loading for sodium sulfate, sodium nitrate, calcium pyrophosphate/phosphate and spent ion-exchange resins. Moreover, the results of the study suggest the slag has the ability to become a common inorganic binder for the solidification of various radioactive wastes. This paper also describes the fixation of radionuclides by the activated slag binder

Sandia National Laboratories Institutional Plan: FY 1999-2004

Energy Technology Data Exchange (ETDEWEB)

Garber, D.P.

1999-01-06

This Institutional Plan is the most comprehensive yearly "snapshot" available of Sandia National Laboratories' major programs, facilities, human resources, and budget. The document also includes overviews of our missions, organization, capabilities, planning functions, milestones, and accomplishments. The document's purpose is to provide the above information to the US Department of Energy, key congressional committees, Sandia management, and other present and potential customers. Chapter 2 presents information about Sandia's mission and summarizes our recent revision of Sandia's Strategic Plan. Chapter 3 presents an overview of Sandia's strategic objectives, chapter 4 lists laboratory goals and milestones for FY 1999, and chapter 5 presents our accomplishments during FY 1998. Chapters 3 through 5 are organized around our eight strategic objectives. The four primary objectives cover nuclear weapons responsibilities, nonproliferation and materials control, energy and critical infrastructures, and emerging national security threats. The major programmatic initiatives are presented in chapter 7. However, the programmatic descriptions in chapter 6 and the Associated funding tables in chapter 9 continue to be presented by DOE Budget and Reporting Code, as in previous Sandia institutional plans. As an aid to the reader, the four primary strategic objectives in chapter 3 are cross-referenced to the program information in chapter 6.

Sandia software guidelines: Software quality planning

Energy Technology Data Exchange (ETDEWEB)

1987-08-01

This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. In consonance with the IEEE Standard for Software Quality Assurance Plans, this volume identifies procedures to follow in producing a Software Quality Assurance Plan for an organization or a project, and provides an example project SQA plan. 2 figs., 4 tabs.

A brief history of Sandia's National security missions.

Energy Technology Data Exchange (ETDEWEB)

Drewien, Celeste A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); O' Canna, Myra Lynn [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Stikar, John Anthony. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-09-01

To help members of the workforce understand what factors contribute to Sandia National Laboratories national security mission, the authors describe the evolution of Sandias core mission and its other mission components. The mission of Sandia first as a division of Los Alamos and later as Sandia Corporation underlies our core nuclear weapon mission of today. Sandias mission changed in 1963 and twice more in the 1970s. This report should help staff and management appreciate the need for mission evolution. A clear definition and communication of a consistent corporate mission statement is still needed.

Solidification Mapping of a Nickel Alloy 718 Laboratory VAR Ingot

Science.gov (United States)

Watt, Trevor J.; Taleff, Eric M.; Lopez, Felipe; Beaman, Joe; Williamson, Rodney

The solidification microstructure of a laboratory-scale Nickel alloy 718 vacuum arc remelted (VAR) ingot was analyzed. The cylindrical, 210-mm-diameter ingot was sectioned along a plane bisecting it length-wise, and this mid-plane surface was ground and etched using Canada's reagent to reveal segregation contrast. Over 350 photographs were taken of the etched mid-plane surface and stitched together to form a single mosaic image. Image data in the resulting mosaic were processed using a variety of algorithms to extract quantities such as primary dendrite orientation, primary dendrite arm spacing (PDAS), and secondary dendrite arm spacing (SDAS) as a function of location. These quantities were used to calculate pool shape and solidification rate during solidification using existing empirical relationships for Nickel Alloy 718. The details and outcomes of this approach, along with the resulting comparison to experimental processing conditions and computational models, are presented.

Fusion by 1990: the Sandia ion beam program can do it

International Nuclear Information System (INIS)

Stevens, C.B.

1985-01-01

Recent experimental results at Sandia National Laboratories demonstrate that light ion beam accelerator devices can deliver considerably more than the power necessary for achieving high-gain fusion energy - millions of joules at power densities of 10,000 trillion watts/cm 2 . This means that commercial fusion energy with an inertial-confinement fusion device can be realized by the 1990s, despite the general curtailment of the US fusion research budget over the past eight years. Dr. J. Pace VanDevender, pulsed power sciences director at Sandia, and Professor Ravindra N. Sudan, director of the Cornell University Laboratory of Plasma Studies, discussed the experimental and theoretical advances underlying this happy prognosis at the April 17-19 conference at the Rochester University for Laser Energetics. Sudan showed that experiments with high-current ion beam pulses over the past decade have demonstrated that such pulses, instead of diffusing, tend to self-focus nonlinearly to higher power densities. Second, weak magnetic fields do not interact and change the trajectory of such high-current beam pulses. At the Rochester meeting, VanDevender reviewed experiments on Sandia's Proto I device in which 1.5 trillion watts per square centimeter were delivered to a target in May 1984. This spring, Sandia's Particle Beam Fusion Accelerator I, PBFA I, delivered an 8-trillion watt pulse onto a spot 4.0 to 4.5 millimeters in diameter. This demonstrated that the Sandia light ion beam focusing process maintains itself as the current is increased. 3 figures

Large Eddy Simulation of Transient Flow, Solidification, and Particle Transport Processes in Continuous-Casting Mold

Science.gov (United States)

Liu, Zhongqiu; Li, Linmin; Li, Baokuan; Jiang, Maofa

2014-07-01

The current study developed a coupled computational model to simulate the transient fluid flow, solidification, and particle transport processes in a slab continuous-casting mold. Transient flow of molten steel in the mold is calculated using the large eddy simulation. An enthalpy-porosity approach is used for the analysis of solidification processes. The transport of bubble and non-metallic inclusion inside the liquid pool is calculated using the Lagrangian approach based on the transient flow field. A criterion of particle entrapment in the solidified shell is developed using the user-defined functions of FLUENT software (ANSYS, Inc., Canonsburg, PA). The predicted results of this model are compared with the measurements of the ultrasonic testing of the rolled steel plates and the water model experiments. The transient asymmetrical flow pattern inside the liquid pool exhibits quite satisfactory agreement with the corresponding measurements. The predicted complex instantaneous velocity field is composed of various small recirculation zones and multiple vortices. The transport of particles inside the liquid pool and the entrapment of particles in the solidified shell are not symmetric. The Magnus force can reduce the entrapment ratio of particles in the solidified shell, especially for smaller particles, but the effect is not obvious. The Marangoni force can play an important role in controlling the motion of particles, which increases the entrapment ratio of particles in the solidified shell obviously.

Mobile concrete solidification systems for power reactor waste

International Nuclear Information System (INIS)

Tchemitcheff, E.; Bordas, Y.

1990-01-01

In late 1988 SGN received an order from Electricite de France (EDF) for the construction of a mobile concrete solidification system to process secondary system resins generated by the P'4 and N4 series PWR power plants in France. This order was placed in view of SGN's experience with low- and medium-level radioactive waste treatment and conditioning over a period of almost 20 years. In addition to the construction of fixed waste processing facilities using more conventional technologies, SGN has been involved in application of the mobile system concept to the bituminization process in the United States, which led to the construction and commissioning of two transportable systems in collaboration with its American licensee US Ecology. It has also conducted large-scale R ampersand D on LLW/MLW concrete solidification, particularly for ion exchange resins. 5 figs

The solidification velocity of nickel and titanium alloys

Science.gov (United States)

Altgilbers, Alex Sho

2002-09-01

The solidification velocity of several Ni-Ti, Ni-Sn, Ni-Si, Ti-Al and Ti-Ni alloys were measured as a function of undercooling. From these results, a model for alloy solidification was developed that can be used to predict the solidification velocity as a function of undercooling more accurately. During this investigation a phenomenon was observed in the solidification velocity that is a direct result of the addition of the various alloying elements to nickel and titanium. The additions of the alloying elements resulted in an additional solidification velocity plateau at intermediate undercoolings. Past work has shown a solidification velocity plateau at high undercoolings can be attributed to residual oxygen. It is shown that a logistic growth model is a more accurate model for predicting the solidification of alloys. Additionally, a numerical model is developed from simple description of the effect of solute on the solidification velocity, which utilizes a Boltzmann logistic function to predict the plateaus that occur at intermediate undercoolings.

Site environmental report for 2004 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L. (Sandia National Laboratories, Livermore, CA)

2005-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration. The DOE Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2004 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2004. General site and environmental program information is also included.

Site Environmental Report for 2007: Sandia National Laboratories, California

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States). Environmental Management Dept.

2008-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2007 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2007. General site and environmental program information is also included.

Site environmental report for 2008 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2009-04-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2008 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2008. General site and environmental program information is also included.

Site environmental report for 2006 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2007-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2006 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2006. General site and environmental program information is also included.

Site environmental report for 2005 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2006-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration (NNSA). The DOE/NNSA Sandia Site Office (SSO) oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2005 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2005. General site and environmental program information is also included.

Site environmental report for 2003 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2004-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's (DOE) National Nuclear Security Administration. The DOE Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2003 was prepared in accordance with DOE Order 231.1A. The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2003. General site and environmental program information is also included.

Critical experiments at Sandia National Laboratories

International Nuclear Information System (INIS)

Harms, G.A.; Ford, J.T.; Barber, A.D.

2011-01-01

Sandia National Laboratories (SNL) has conducted radiation effects testing for the Department of Energy (DOE) and other contractors supporting the DOE since the 1960's. Over this period, the research reactor facilities at Sandia have had a primary mission to provide appropriate nuclear radiation environments for radiation testing and qualification of electronic components and other devices. The current generation of reactors includes the Annular Core Research Reactor (ACRR), a water-moderated pool-type reactor, fueled by elements constructed from UO2-BeO ceramic fuel pellets, and the Sandia Pulse Reactor III (SPR-III), a bare metal fast burst reactor utilizing a uranium-molybdenum alloy fuel. The SPR-III is currently defueled. The SPR Facility (SPRF) has hosted a series of critical experiments. A purpose-built critical experiment was first operated at the SPRF in the late 1980's. This experiment, called the Space Nuclear Thermal Propulsion Critical Experiment (CX), was designed to explore the reactor physics of a nuclear thermal rocket motor. This experiment was fueled with highly-enriched uranium carbide fuel in annular water-moderated fuel elements. The experiment program was completed and the fuel for the experiment was moved off-site. A second critical experiment, the Burnup Credit Critical Experiment (BUCCX) was operated at Sandia in 2002. The critical assembly for this experiment was based on the assembly used in the CX modified to accommodate low-enriched pin-type fuel in water moderator. This experiment was designed as a platform in which the reactivity effects of specific fission product poisons could be measured. Experiments were carried out on rhodium, an important fission product poison. The fuel and assembly hardware for the BUCCX remains at Sandia and is available for future experimentation. The critical experiment currently in operation at the SPRF is the Seven Percent Critical Experiment (7uPCX). This experiment is designed to provide benchmark

Critical experiments at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Harms, G.A.; Ford, J.T.; Barber, A.D., E-mail: gaharms@sandia.gov [Sandia National Laboratories, Albuquerque, NM (United States)

2011-07-01

Sandia National Laboratories (SNL) has conducted radiation effects testing for the Department of Energy (DOE) and other contractors supporting the DOE since the 1960's. Over this period, the research reactor facilities at Sandia have had a primary mission to provide appropriate nuclear radiation environments for radiation testing and qualification of electronic components and other devices. The current generation of reactors includes the Annular Core Research Reactor (ACRR), a water-moderated pool-type reactor, fueled by elements constructed from UO2-BeO ceramic fuel pellets, and the Sandia Pulse Reactor III (SPR-III), a bare metal fast burst reactor utilizing a uranium-molybdenum alloy fuel. The SPR-III is currently defueled. The SPR Facility (SPRF) has hosted a series of critical experiments. A purpose-built critical experiment was first operated at the SPRF in the late 1980's. This experiment, called the Space Nuclear Thermal Propulsion Critical Experiment (CX), was designed to explore the reactor physics of a nuclear thermal rocket motor. This experiment was fueled with highly-enriched uranium carbide fuel in annular water-moderated fuel elements. The experiment program was completed and the fuel for the experiment was moved off-site. A second critical experiment, the Burnup Credit Critical Experiment (BUCCX) was operated at Sandia in 2002. The critical assembly for this experiment was based on the assembly used in the CX modified to accommodate low-enriched pin-type fuel in water moderator. This experiment was designed as a platform in which the reactivity effects of specific fission product poisons could be measured. Experiments were carried out on rhodium, an important fission product poison. The fuel and assembly hardware for the BUCCX remains at Sandia and is available for future experimentation. The critical experiment currently in operation at the SPRF is the Seven Percent Critical Experiment (7uPCX). This experiment is designed to provide

Energy technologies at Sandia National Laboratories: Past, Present, Future

Energy Technology Data Exchange (ETDEWEB)

1989-08-01

We at Sandia first became involved with developing energy technology when the nation initiated its push toward energy independence in the early 1970s. That involvement continues to be strong. In shaping Sandia's energy programs for the 1990s, we will build on our track record from the 70s and 80s, a record outlined in this publication. It contains reprints of three issues of Sandia's Lab News that were devoted to our non-nuclear energy programs. Together, they summarize the history, current activities, and future of Sandia's diverse energy concerns; hence my desire to see them in one volume. Written in the fall of 1988, the articles cover Sandia's extremely broad range of energy technologies -- coal, oil and gas, geothermal, solar thermal, photovoltaics, wind, rechargeable batteries, and combustion.

Origin of grain orientation during solidification of an aluminum alloy

International Nuclear Information System (INIS)

Wei, H.L.; Elmer, J.W.; DebRoy, T.

2016-01-01

The evolution of grain morphology during solidification of a moving aluminum alloy pool is simulated by considering heat transfer, flow of liquid metal in the molten pool and solidification parameters. The computationally efficient model consists of a 3D coupled heat transfer and fluid flow simulation to predict the molten pool shape and temperature field, and a 2D model of grain formation in the molten pool. The results demonstrate that columnar grains grow in a curved pattern rather than along straight lines from the fusion boundary towards the center of the molten pool. The calculated results are validated with independent experimental data. The computed ratio of local temperature gradient to solidification rate, G/R, is used to model the columnar to equiaxed transition during solidification. The simulated results show that only curved columnar grains are formed when the scanning speed is low (2.0 mm/s). In contrast, a transition from curved columnar to equiaxed morphologies occurs at the higher scanning speeds of 8.0 mm/s and 11.5 mm/s, with higher equiaxed grain fraction at higher speed. The similarities between the physical processes governing fusion welding and additive manufacturing (AM) make the model capable of predicting grain orientation in both processes.

Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

International Nuclear Information System (INIS)

Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

1987-01-01

Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

Sandia`s computer support units: The first three years

Energy Technology Data Exchange (ETDEWEB)

Harris, R.N. [Sandia National Labs., Albuquerque, NM (United States). Labs. Computing Dept.

1997-11-01

This paper describes the method by which Sandia National Laboratories has deployed information technology to the line organizations and to the desktop as part of the integrated information services organization under the direction of the Chief Information officer. This deployment has been done by the Computer Support Unit (CSU) Department. The CSU approach is based on the principle of providing local customer service with a corporate perspective. Success required an approach that was both customer compelled at times and market or corporate focused in most cases. Above all, a complete solution was required that included a comprehensive method of technology choices and development, process development, technology implementation, and support. It is the authors hope that this information will be useful in the development of a customer-focused business strategy for information technology deployment and support. Descriptions of current status reflect the status as of May 1997.

Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

Science.gov (United States)

Osmanlioglu, Ahmet Erdal

2014-05-01

In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry.

Compact x-ray microradiograph for in situ imaging of solidification processes: Bringing in situ x-ray micro-imaging from the synchrotron to the laboratory

Energy Technology Data Exchange (ETDEWEB)

Rakete, C.; Baumbach, C.; Goldschmidt, A.; Samberg, D.; Schroer, C. G. [Institut fuer Strukturphysik, Technische Universitaet Dresden, D-01062 Dresden (Germany); Breede, F.; Stenzel, C. [Astrium-Space Transportation, Department: TO 611, Claude-Dornier-Strasse, D-88039 Friedrichshafen (Germany); Zimmermann, G.; Pickmann, C. [ACCESS e.V., Intzestrasse 5, D-52072 Aachen (Germany); Houltz, Y.; Lockowandt, C. [Science Services Division, SSC, Box 4207, SE-17104 Solna (Sweden); Svenonius, O.; Wiklund, P. [Scint-X AB, Torshamnsgatan 35, SE-164 40 Kista (Sweden); Mathiesen, R. H. [Inst. for Fysikk, NTNU, N-7491 Trondheim (Norway)

2011-10-15

A laboratory based high resolution x-ray radiograph was developed for the investigation of solidification dynamics in alloys. It is based on a low-power microfocus x-ray tube and is potentially appropriate for x-ray diagnostics in space. The x-ray microscope offers a high spatial resolution down to approximately 5 {mu}m. Dynamic processes can be resolved with a frequency of up to 6 Hz. In reference experiments, the setup was optimized to yield a high contrast for AlCu-alloys. With samples of about 150 {mu}m thickness, high quality image sequences of the solidification process were obtained with high resolution in time and space.

Partnering with Sandia National Laboratories through alliances or consortia

Energy Technology Data Exchange (ETDEWEB)

Winchell, B.M.

1994-12-01

To better facilitate working with industry, groups of industrial participants, and partners in alliances or consortia, Sandia National Laboratories presents information helpful to those outside groups as to the forms of arrangements that may be used to better facilitate partnering relationships between Sandia National Laboratories and consortia or alliances of outside parties. It is expected that these alliances and consortia will include both large and small for-profit industrial concerns, as well as not-for-profit entities such as universities, institutes, other research facilities, and other nonprofit institutions or consortia containing institutions. The intent of this report is to provide such outside groups with information that will facilitate rapid interactions with Sandia National Laboratories through some of these forms of business which will be discussed in this report. These are not the only approaches to facilitating business interactions with Sandia National Laboratories and it is not intended that this report be legal advice or required approaches to doing business with Sandia National Laboratories. The intent of this report is merely to suggest ways in which Sandia National Laboratories can work with outside parties in the most expeditious manner.

Partnering with Sandia National Laboratories through alliances or consortia

Energy Technology Data Exchange (ETDEWEB)

Winchell, B.M.

1994-04-01

To better facilitate working with industry, groups of industrial participants, and partners in alliances or consortia, Sandia National laboratories presents information helpful to those outside groups as to the forms of arrangements that may be used to better facilitate partnering relationships between Sandia National Laboratories and consortia or alliances of outside parties. It is expected that these alliances and consortia will include both large and small for-profit industrial concerns, as well as not-for-profit entities such as universities, institutes, other research facilities, and other nonprofit institutions or consortia containing institutions. The intent of this report is to provide such outside groups with information that will facilitate rapid interactions with Sandia National Laboratories through some of these forms of business which will be discussed in this report. These are not the only approaches to facilitating business interactions with Sandia National Laboratories and it is not intended that this report be legal advice or required approaches to doing business with Sandia National Laboratories. The intent of this report is merely to suggest ways in which Sandia National Laboratories can work with outside parties in the most expeditious manner.

Sandia National Laboratories: News: Media Resources: Media Contacts

Science.gov (United States)

Foundations Bioscience Computing & Information Science Electromagnetics Engineering Science Geoscience computing, modeling and simulation and nanotechnology. Contact: (505) 845-7078; nsinger@sandia.gov Kristen specialist at Sandia/California. She covers biological and engineering sciences, homeland security and

Teamwork and diversity: A survey at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Apodaca, T.; Berman, M.; Griego, C.; Jansma, R.; Leatherwood, M.; Lovato, L.; Sanchez, A.

1995-11-01

In September, 1994, Sandia`s Diversity Leadership and Education Outreach Center arid the Corporate Diversity Team commissioned a Diversity Action Team (DAT-Phase II) to address the area of team- work. The goal of this DAT was to identify ways to capitalize on the diversity of people to enhance team success at Sandia. Given a six- month lifetime and funding levels of 12 hours per person per month, we chose to accomplish our goal by gathering and analyzing data on the performance and diversity of Sandia teams and publishing this report of our findings. The work presented herein builds on earlier work of this team.

SAPLE: Sandia Advanced Personnel Locator Engine.

Energy Technology Data Exchange (ETDEWEB)

Procopio, Michael J.

2010-04-01

We present the Sandia Advanced Personnel Locator Engine (SAPLE) web application, a directory search application for use by Sandia National Laboratories personnel. SAPLE's purpose is to return Sandia personnel 'results' as a function of user search queries, with its mission to make it easier and faster to find people at Sandia. To accomplish this, SAPLE breaks from more traditional directory application approaches by aiming to return the correct set of results while placing minimal constraints on the user's query. Two key features form the core of SAPLE: advanced search query interpretation and inexact string matching. SAPLE's query interpretation permits the user to perform compound queries when typing into a single search field; where able, SAPLE infers the type of field that the user intends to search on based on the value of the search term. SAPLE's inexact string matching feature yields a high-quality ranking of personnel search results even when there are no exact matches to the user's query. This paper explores these two key features, describing in detail the architecture and operation of SAPLE. Finally, an extensive analysis on logged search query data taken from an 11-week sample period is presented.

Investigation of Solidification in the Laser Engineered Net shaping (LENS) Process

International Nuclear Information System (INIS)

Ensz, Mark; Griffith, Michelle; Hofmeister, William; Philliber, Joel A.; Smugeresky, John; Wert, Melissa

1999-01-01

The Laser Engineered Net Shaping (LENSm) process is a laser assisted, direct metal manufacturing process under development at Sandia National Laboratories. The process incorporates features from stereo lithography and laser surfacing, using CAD file cross-sections to control the forming process. Powder metal particles (less than 150 micrometers) are delivered in a gas stream into the focus of a NdYAG laser to form a molten pool. The part is then driven on an x/y stage to generate a three-dimensional part by layer wise, additive processing. In an effort to understand the thermal behavior of the LENS process, in-situ high-speed thermal imaging has been coupled with microstructural analysis and finite element modeling. Cooling of the melt is accomplished primarily by conduction of heat through the part and substrate, and depending on the substrate temperature and laser input energy, cooling rates can be varied from 10 ampersand sup2; to 10 ampersand sup3; K s -l . This flexibility allows control of the microstructure and properties in the part. The experiments reported herein were conducted on 316 stainless steel, using two different particle size distributions with two different average particle sizes. Thermal images of the molten pool were analyzed to determine temperature gradients and cooling rates in the vicinity of the molten pool, and this information was correlated to the microstructure and properties of the part. Some preliminary finite element modeling of the LENS process is also presented

Solidified structure and leaching properties of metallurgical wastewater treatment sludge after solidification/stabilization process.

Science.gov (United States)

Radovanović, Dragana Đ; Kamberović, Željko J; Korać, Marija S; Rogan, Jelena R

2016-01-01

The presented study investigates solidification/stabilization process of hazardous heavy metals/arsenic sludge, generated after the treatment of the wastewater from a primary copper smelter. Fly ash and fly ash with addition of hydrated lime and Portland composite cement were studied as potential binders. The effectiveness of the process was evaluated by unconfined compressive strength (UCS) testing, leaching tests (EN 12457-4 and TCLP) and acid neutralization capacity (ANC) test. It was found that introduction of cement into the systems increased the UCS, led to reduced leaching of Cu, Ni and Zn, but had a negative effect on the ANC. Gradual addition of lime resulted in decreased UCS, significant reduction of metals leaching and high ANC, due to the excess of lime that remained unreacted in pozzolanic reaction. Stabilization of more than 99% of heavy metals and 90% of arsenic has been achieved. All the samples had UCS above required value for safe disposal. In addition to standard leaching tests, solidificates were exposed to atmospheric conditions during one year in order to determine the actual leaching level of metals in real environment. It can be concluded that the EN 12457-4 test is more similar to the real environmental conditions, while the TCLP test highly exaggerates the leaching of metals. The paper also presents results of differential acid neutralization (d-AN) analysis compared with mineralogical study done by scanning electron microscopy and X-ray diffraction analysis. The d-AN coupled with Eh-pH (Pourbaix) diagrams were proven to be a new effective method for analysis of amorphous solidified structure.

Manufacture history results of an investigation of the bitumen solidification object towards the check of an abandonment object

International Nuclear Information System (INIS)

Kogawa, Noboru; Kondo, Toshiyuki

2001-08-01

In order to make this book reflect in the investigation which turned the bitumen solidification object to maintenance of the abandonment object technical standard on condition of carrying out subterranean disposal in the future, it created for the purpose of utilizing as precious sources of information, such as a nuclide inventory in the living body, group-izing of the past campaign required for typical solidification object selection, and information offer at the time of disposal examination. A development operation history collected so that histories including the shift action in an institution of the formation of discharge reduction of the characteristic of solidification object manufacture outlines, such as composition of the process of an institution and a solidification object and a storage actual result, the contents of an examination of the past campaign, and the solidification object manufactured based on topics or radioactive iodine and radioactive carbon etc., such as the past contents of an examination/operation, may grasp comprehensively in creation, and it carried out as the composition stared the trend of future disposal fixedly. It was a period (for 16 years) until an bituminization demonstration facility processing institution will start a cold examination from April (Showa 57), 1982, and it starts a hot examination from May 4, it starts solidification processing technical development operation from October 6 and it results in the fire explosion accident on March 11 (Heisei 9), 1997, and low level radioactivity concentration waste fluid was processed 7,438m 3 and 29,967 bitumen solidification objects were manufactured. According to the accident, it is necessary to hand it down to future generations with processing technology while the bitumen solidification object manufactured in 15 years although the bituminization demonstration facility processing institution came to close the mission holds information precious when considering future disposal

Metastable and unstable cellular solidification of colloidal suspensions

Science.gov (United States)

Deville, Sylvain; Maire, Eric; Bernard-Granger, Guillaume; Lasalle, Audrey; Bogner, Agnès; Gauthier, Catherine; Leloup, Jérôme; Guizard, Christian

2009-12-01

Colloidal particles are often seen as big atoms that can be directly observed in real space. They are therefore becoming increasingly important as model systems to study processes of interest in condensed-matter physics such as melting, freezing and glass transitions. The solidification of colloidal suspensions has long been a puzzling phenomenon with many unexplained features. Here, we demonstrate and rationalize the existence of instability and metastability domains in cellular solidification of colloidal suspensions, by direct in situ high-resolution X-ray radiography and tomography observations. We explain such interface instabilities by a partial Brownian diffusion of the particles leading to constitutional supercooling situations. Processing under unstable conditions leads to localized and global kinetic instabilities of the solid/liquid interface, affecting the crystal morphology and particle redistribution behaviour.

Sandia WIPP calibration traceability

Energy Technology Data Exchange (ETDEWEB)

Schuhen, M.D. [Sandia National Labs., Albuquerque, NM (United States); Dean, T.A. [RE/SPEC, Inc., Albuquerque, NM (United States)

1996-05-01

This report summarizes the work performed to establish calibration traceability for the instrumentation used by Sandia National Laboratories at the Waste Isolation Pilot Plant (WIPP) during testing from 1980-1985. Identifying the calibration traceability is an important part of establishing a pedigree for the data and is part of the qualification of existing data. In general, the requirement states that the calibration of Measuring and Test equipment must have a valid relationship to nationally recognized standards or the basis for the calibration must be documented. Sandia recognized that just establishing calibration traceability would not necessarily mean that all QA requirements were met during the certification of test instrumentation. To address this concern, the assessment was expanded to include various activities.

Sandia WIPP calibration traceability

International Nuclear Information System (INIS)

Schuhen, M.D.; Dean, T.A.

1996-05-01

This report summarizes the work performed to establish calibration traceability for the instrumentation used by Sandia National Laboratories at the Waste Isolation Pilot Plant (WIPP) during testing from 1980-1985. Identifying the calibration traceability is an important part of establishing a pedigree for the data and is part of the qualification of existing data. In general, the requirement states that the calibration of Measuring and Test equipment must have a valid relationship to nationally recognized standards or the basis for the calibration must be documented. Sandia recognized that just establishing calibration traceability would not necessarily mean that all QA requirements were met during the certification of test instrumentation. To address this concern, the assessment was expanded to include various activities

Effects Disposal Condition and Ground Water to Leaching Rate of Radionuclides from Solidification Products

International Nuclear Information System (INIS)

Herlan Martono; Wati

2008-01-01

Effects disposal condition and ground water to leaching rate of radionuclides from solidification products have been studied. The aims of leaching test at laboratory to get the best composition of solidified products for continuous process or handling. The leaching rate of radionuclides from the many kinds of matrix from smallest to bigger are glass, thermosetting plastic, urea formaldehyde, asphalt, and cement. Glass for solidification of high level waste, thermosetting plastic and urea formaldehyde for solidification of low and intermediate waste, asphalt and cement for solidification of low and intermediate level waste. In shallow land burial, ground water rate is fast, debit is high, and high permeability, so the probability contact between solidification products and ground water is occur. The pH of ground water increasing leaching rate, but cation in the ground water retard leaching rate. Effects temperature radiation and radiolysis to solidification products is not occur. In the deep repository, ground water rate is slow, debit is small, and low permeability, so the probability contact between solidification products and ground water is very small. There are effect cooling time and distance between pits to rock temperature. Alfa radiation effects can be occur, but there is no contact between solidification products and ground water, so that there is not radiolysis. (author)

Micro-scale thermocapillary convection with solidification

International Nuclear Information System (INIS)

Yang, W.J.; Liu, J.C.; Chai, A.T.

1991-01-01

This paper reports on an experimental study performed on heat transfer in sessile drops of lysozyme solutions with solidification. Solidification inside the sessile drop is initiated by means of the center cooling method. The internal flow behavior and solidification front movement are observed using a microscope-video monitor system. Results are obtained for lysozyme, and buffer solutions, and water, representing media possessing surface tension coefficients. It is disclosed that the time history of the solidification front movement can be divided into two stages; initial and stable. In the stable stage, the front movement x follows the power-law behavior x = Ct n . C is an empirical constant, and t denotes time. The exponent n takes on a value close to unity in the stable stage

The melting and solidification of nanowires

International Nuclear Information System (INIS)

Florio, B. J.; Myers, T. G.

2016-01-01

A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

The melting and solidification of nanowires

Science.gov (United States)

Florio, B. J.; Myers, T. G.

2016-06-01

A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

The melting and solidification of nanowires

Energy Technology Data Exchange (ETDEWEB)

Florio, B. J., E-mail: brendan.florio@ul.ie [University of Limerick, Mathematics Applications Consortium for Science and Industry (MACSI), Department of Mathematics and Statistics (Ireland); Myers, T. G., E-mail: tmyers@crm.cat [Centre de Recerca Matemàtica (Spain)

2016-06-15

A mathematical model is developed to describe the melting of nanowires. The first section of the paper deals with a standard theoretical situation, where the wire melts due to a fixed boundary temperature. This analysis allows us to compare with existing results for the phase change of nanospheres. The equivalent solidification problem is also examined. This shows that solidification is a faster process than melting; this is because the energy transfer occurs primarily through the solid rather than the liquid which is a poorer conductor of heat. This effect competes with the energy required to create new solid surface which acts to slow down the process, but overall conduction dominates. In the second section, we consider a more physically realistic boundary condition, where the phase change occurs due to a heat flux from surrounding material. This removes the singularity in initial melt velocity predicted in previous models of nanoparticle melting. It is shown that even with the highest possible flux the melting time is significantly slower than with a fixed boundary temperature condition.

Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

Energy Technology Data Exchange (ETDEWEB)

Osborne, Matthew G. [Iowa State Univ., Ames, IA (United States)

1998-02-23

A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

Sandia software guidelines, Volume 4: Configuration management

Energy Technology Data Exchange (ETDEWEB)

1992-06-01

This volume is one in a series of Sandia Software Guidelines for use in producing quality software within Sandia National Laboratories. This volume is based on the IEEE standard and guide for software configuration management. The basic concepts and detailed guidance on implementation of these concepts are discussed for several software project types. Example planning documents for both projects and organizations are included.

Programmable SAW development :Sandia/NASA project final report.

Energy Technology Data Exchange (ETDEWEB)

Brocato, Robert Wesley

2004-10-01

This report describes a project to develop both fixed and programmable surface acoustic wave (SAW) correlators for use in a low power space communication network. This work was funded by NASA at Sandia National Laboratories for fiscal years 2004, 2003, and the final part of 2002. The role of Sandia was to develop the SAW correlator component, although additional work pertaining to use of the component in a system and system optimization was also done at Sandia. The potential of SAW correlator-based communication systems, the design and fabrication of SAW correlators, and general system utilization of those correlators are discussed here.

Sandia National Laboratories: Agreements

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

Superconducting properties of single-crystal Nb sphere formed by large-undercooling solidification process

Energy Technology Data Exchange (ETDEWEB)

Takeya, H.; Sung, Y.S.; Hirata, K.; Togano, K

2003-10-15

An electrostatic levitation (ESL) system has been used for investigating undercooling effects on superconducting materials. In this report, preliminary experiments on Nb (melting temperature: T{sub m}=2477 deg. C) have been performed by melting Nb in levitation using 150 and 250 W Nd-YAG lasers. Since molten Nb is solidified without any contact in a high vacuum condition, a significantly undercooled state up to 400 deg. C is maintained before recalescence followed by solidification. Spherical single crystals of Nb are formed by the ESL process due to the suppression of heterogeneous nucleation. The field dependence of magnetization of Nb shows a reversible behavior as an ideal type II superconductor, implying that it contains almost no flux-pinning centers.

Techniques for the solidification of high-level wastes

International Nuclear Information System (INIS)

1977-01-01

The problem of the long-term management of the high-level wastes from the reprocessing of irradiated nuclear fuel is receiving world-wide attention. While the majority of the waste solutions from the reprocessing of commercial fuels are currently being stored in stainless-steel tanks, increasing effort is being devoted to developing technology for the conversion of these wastes into solids. A number of full-scale solidification facilities are expected to come into operation in the next decade. The object of this report is to survey and compare all the work currently in progress on the techniques available for the solidification of high-level wastes. It will examine the high-level liquid wastes arising from the various processes currently under development or in operation, the advantages and disadvantages of each process for different types and quantities of waste solutions, the stages of development, the scale-up potential and flexibility of the processes

Power supplies for space systems quality assurance by Sandia Laboratories

International Nuclear Information System (INIS)

Hannigan, R.L.; Harnar, R.R.

1976-07-01

The Sandia Laboratories' participation in Quality Assurance programs for Radioisotopic Thermoelectric Generators which have been used in space systems over the past 10 years is summarized. Basic elements of this QA program are briefly described and recognition of assistance from other Sandia organizations is included. Descriptions of the various systems for which Sandia has had the QA responsibility are presented, including SNAP 19 (Nimbus, Pioneer, Viking), SNAP 27 (Apollo), Transit, Multi-Hundred Watt (LES 8/9 and MJS), and a new program, High-Performance Generator Mod 3. The outlook for Sandia participation in RTG programs for the next several years is noted

Lessons learned from early microelectronics production at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Weaver, H.T.

1998-02-01

During the 1980s Sandia designed, developed, fabricated, tested, and delivered hundreds of thousands of radiation hardened Integrated Circuits (IC) for use in weapons and satellites. Initially, Sandia carried out all phases, design through delivery, so that development of next generation ICs and production of current generation circuits were carried out simultaneously. All this changed in the mid-eighties when an outside contractor was brought in to produce ICs that Sandia developed, in effect creating a crisp separation between development and production. This partnership had a severe impact on operations, but its more damaging effect was the degradation of Sandia`s microelectronics capabilities. This report outlines microelectronics development and production in the early eighties and summarizes the impact of changing to a separate contractor for production. This record suggests that low volume production be best accomplished within the development organization.

Sandia National Laboratories: Pathfinder Radar ISR and Synthetic Aperture

Science.gov (United States)

Radar (SAR) Systems Sandia National Laboratories Exceptional service in the national interest ; Technology Defense Systems & Assessments About Defense Systems & Assessments Program Areas Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios

Functional Nanoclay Suspension for Printing-Then-Solidification of Liquid Materials.

Science.gov (United States)

Jin, Yifei; Compaan, Ashley; Chai, Wenxuan; Huang, Yong

2017-06-14

Additive manufacturing (AM) enables the freeform fabrication of complex structures from various build materials. The objective of this study is to develop a novel Laponite nanoclay-enabled "printing-then-solidification" additive manufacturing approach to extrude complex three-dimensional (3D) structures made of various liquid build materials. Laponite, a member of the smectite mineral family, is investigated to serve as a yield-stress support bath material for the extrusion printing of liquid build materials. Using the printing-then-solidification approach, the printed structure remains liquid and retains its shape with the help of the Laponite support bath. Then the completed liquid structures are solidified in situ by applying suitable cross-linking mechanisms. Finally, the solidified structures are harvested from the Laponite nanoclay support bath for any further processing as needed. Due to its chemical and physical stability, liquid build materials with different solidification/curing/gelation mechanisms can be fabricated in the Laponite bath using the printing-then-solidification approach. The feasibility of the proposed Laponite-enabled printing-then-solidification approach is demonstrated by fabricating several complicated structures made of various liquid build materials, including alginate with ionic cross-linking, gelatin with thermal cross-linking, and SU-8 with photo-cross-linking. During gelatin structure printing, living cells are included and the postfabrication cell viability is above 90%.

Containerless solidification of BiFeO3 oxide under microgravity

Science.gov (United States)

Yu, Jianding; Arai, Yasutomo; Koshikawa, Naokiyo; Ishikawa, Takehito; Yoda, Shinichi

1999-07-01

Containerless solidification of BiFeO3 oxide has been carried out under microgravity with Electrostatic Levitation Furnace (ELF) aboard on the sounding rocket (TR-IA). It is a first containerless experiment using ELF under microgravity for studying the solidification of oxide insulator material. Spherical BiFeO3 sample with diameter of 5mm was heated by two lasers in oxygen and nitrogen mixing atmosphere, and the sample position by electrostatic force under pinpoint model and free drift model. In order to compare the solidification behavior in microgravity with on ground, solidification experiments of BiFeO3 in crucible and drop tube were carried out. In crucible experiment, it was very difficult to get single BiFeO3 phase, because segregation of Fe2O3 occured very fast and easily. In drop tube experiment, fine homogeneous BiFeO3 microstructure was obtained in a droplet about 300 μm. It implies that containerless processing can promote the phase selection in solidification. In microgravity experiment, because the heating temperature was lower than that of estimated, the sample was heated into Fe2O3+liquid phase region. Fe2O3 single crystal grew on the surface of the spherical sample, whose sample was clearly different from that observed in ground experiments.

Sandia Software Guidelines, Volume 2. Documentation

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-01

This volume is one in a series of Sandia Software Guidelines intended for use in producing quality software within Sandia National Laboratories. In consonance with the IEEE Standards for software documentation, this volume provides guidance in the selection of an adequate document set for a software project and example formats for many types of software documentation. A tutorial on life cycle documentation is also provided. Extended document thematic outlines and working examples of software documents are available on electronic media as an extension of this volume.

Site Environmental Report for 2016 Sandia National Laboratories California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2017-06-01

Sandia National Laboratories, California (SNL/CA) is a Department of Energy (DOE) facility. The management and operations of the facility are under a contract with the DOE’s National Nuclear Security Administration (NNSA). On May 1, 2017, the name of the management and operating contractor changed from Sandia Corporation to National Technology and Engineering Solutions of Sandia, LLC (NTESS). The DOE, NNSA, Sandia Field Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2016 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2012). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2016, unless noted otherwise. General site and environmental program information is also included.

Solidification of low-level waste - a dilemma for the small user

International Nuclear Information System (INIS)

Harris, S.; Gilmore, A.

1980-01-01

The requirement that radioactive waste for sea disposal must be solidified by the originator is discussed. Attempts to solidify small quantities of radioactive waste such as contaminated oils and labelled benzyopyrene with other solvents are described. Encapsulation media tested were concrete and interior and exterior grade Polyfilla (a plaster and cellulose based filler). Problems were presented by the difficulty of mixing the materials and by the maximum uptake of solvents while still allowing solidification. In all cases a soft crumbling material resulted. It is concluded that solidification processing on a small scale does not make economic or scientific sense and that if solidification is necessary it would be better carried out as a national operation by collecting liquids from users. (U.K.)

Sandia capabilities for the measurement, characterization, and analysis of heliostats for CSP.

Energy Technology Data Exchange (ETDEWEB)

Andraka, Charles E.; Christian, Joshua Mark; Ghanbari, Cheryl M.; Gill, David Dennis; Ho, Clifford Kuofei; Kolb, William J.; Moss, Timothy A.; Smith, Edward J.; Yellowhair, Julius

2013-07-01

The Concentrating Solar Technologies Organization at Sandia National Laboratories has a long history of performing important research, development, and testing that has enabled the Concentrating Solar Power Industry to deploy full-scale power plants. Sandia continues to pursue innovative CSP concepts with the goal of reducing the cost of CSP while improving efficiency and performance. In this pursuit, Sandia has developed many tools for the analysis of CSP performance. The following capabilities document highlights Sandias extensive experience in the design, construction, and utilization of large-scale testing facilities for CSP and the tools that Sandia has created for the full characterization of heliostats. Sandia has extensive experience in using these tools to evaluate the performance of novel heliostat designs.

Remotely operated facility for in situ solidification of fissile uranium

International Nuclear Information System (INIS)

McGinnis, C.P.; Collins, E.D.; Patton, B.D.

1986-01-01

A heavily shielded, remotely operated facility, located within the Radiochemical processing Plant at Oak Ridge National Laboratory (ORNL), has been designed and is being operated to convert approx.1000 kg of fissile uranium (containing approx.75% 235 U, approx.10% 233 U, and approx.140 ppM 232 U) from a nitrate solution (130 g of uranium per L) to a solid oxide form. This project, the Consolidated Edison Uranium Solidification Program (CEUSP), is being carried out in order to prepare a stable uranium form for longterm storage. This paper describes the solidification process selected, the equipment and facilities required, the experimental work performed to ensure successful operation, some problems that were solved, and the initial operations

Current high-level waste solidification technology

International Nuclear Information System (INIS)

Bonner, W.F.; Ross, W.A.

1976-01-01

Technology has been developed in the U.S. and abroad for solidification of high-level waste from nuclear power production. Several processes have been demonstrated with actual radioactive waste and are now being prepared for use in the commercial nuclear industry. Conversion of the waste to a glass form is favored because of its high degree of nondispersibility and safety

Phase-field simulation of peritectic solidification closely coupled with directional solidification experiments in an Al-36 wt% Ni alloy

International Nuclear Information System (INIS)

Siquieri, R; Emmerich, H; Doernberg, E; Schmid-Fetzer, R

2009-01-01

In this work we present experimental and theoretical investigations of the directional solidification of Al-36 wt% Ni alloy. A phase-field approach (Folch and Plapp 2005 Phys. Rev. E 72 011602) is coupled with the CALPHAD (calculation of phase diagrams) method to be able to simulate directional solidification of Al-Ni alloy including the peritectic phase Al 3 Ni. The model approach is calibrated by systematic comparison to microstructures grown under controlled conditions in directional solidification experiments. To illustrate the efficiency of the model it is employed to investigate the effect of temperature gradient on the microstructure evolution of Al-36 wt% Ni during solidification.

Characterization for solidification and phase transformations of pure-titanium steel weld metal with time-resolved X-ray diffraction system

International Nuclear Information System (INIS)

Terasaki, Hidenori; Komizo, Yu-ichi; Nishino, Fumihiro; Ikeda, Masahiko

2007-01-01

Understanding and controlling solidification and phase transformation process of weld metal is essential for forming the microstructure with superior mechanical property. Recent evolution of analysis technique makes for solidification and phase transformation process to be in-situ analyzed, in direct and reciprocal lattice space. In the present work, unidirectional-solidification and phase transformation in the weld metal of commercial pure-titanium in Gas Tungsten Arc welding was in-situ observed by using Time-Resolved X-Ray Diffraction system with two-dimensional pixel detector. An undulator beam was used as a probe. Larger diffraction area could be detected in the time-resolution of 0.05 seconds, in unidirectional solidification and subsequent phase transformation process of pure-titanium weld metal. Furthermore, the microstructure formation during β-α phase transformation was in situ observed with High temperature Laser Scanning Confocal Microscopy. The crystal configurations in unidirectional solidification of weld metal and rapid change of phase ratio in reconstructive phase transformation were clearly analyzed. (author)

Some techniques for the solidification of radioactive wastes in concrete

International Nuclear Information System (INIS)

Colombo, P.; Neilson, R. Jr.

1976-06-01

Some techniques for the solidification of radioactive wastes in concrete are discussed. The sources, storage, volume reduction, and solidification of liquid wastes at Brookhaven National Laboratory (BNL) using the cement-vermiculite process is described. Solid waste treatment, shipping containers, and off-site shipments of solid wastes at BNL are also considered. The properties of low-heat-generating, high-level wastes, simulating those in storage at the Savannah River Plant (SRP), solidified in concrete were determined. Polymer impregnation was found to further decrease the leachability and improve the durability of these concrete waste forms

In situ observations of solidification processes in γ-TiAl alloys by synchrotron radiation

International Nuclear Information System (INIS)

Shuleshova, Olga; Holland-Moritz, Dirk; Loeser, Wolfgang; Voss, Andrea; Hartmann, Helena; Hecht, Ulrike; Witusiewicz, Victor T.; Herlach, Dieter M.; Buechner, Bernd

2010-01-01

In situ observations of phase transformations involving melts are performed using energy-dispersive diffraction of synchrotron X-rays on electromagnetically levitated γ-TiAl alloys containing Nb. The determined primary solidification modes, confirmed by microstructure analysis, delivered new reliable data about the boundary of the α(Ti) solidification domain, which differs in the various Ti-Al-Nb phase diagram descriptions. These data have been used for a reassessment of the thermodynamic database of the ternary Ti-Al-Nb system. The new description realistically reflects the experimental findings. Liquidus and solidus temperatures determined by the pyrometric method agree fairly well with the calculated values. Direct experimental information on the nature of the reactions along the univariant lines is provided.

Method of reprocessing radioactive asphalt solidification products

International Nuclear Information System (INIS)

Nakaya, Iwao; Murakami, Tadashi; Miyake, Takafumi; Inagaki, Yuzo.

1986-01-01

Purpose: To obtain heat-stable solidification products and decrease the total volume thereof by modifying the solidified form by the reprocessing of existent radioactive asphalt solidification products. Method: Radioactive asphalt solidification products are heated into a fluidized state. Then, incombustible solvents such as perchloroethylene or trichloroethylene are added to a dissolving tank to gradually dissolve the radioactive asphalt solidification products. Thus, organic materials such as asphalts are transferred into the solvent layer, while inorganic materials containing radioactive materials remain as they are in the separation tank. Then, the inorganic materials containing the radioactive materials are taken out and then solidified, for example, by converting them into a rock or glass form. (Kawakami, Y.)

Sandia National Laboratories: Hydrogen Risk Assessment Models toolkit now

Science.gov (United States)

Icon Locations Contact Us Employee Locator Search Menu About Leadership Mission Social Media Community Responsibility History Diversity Social Media Careers View All Jobs Students & Postdocs Benefits & Perks Technology Deployment Centers New Mexico Small Business Assistance Program Sandia's Economic Impact Sandia

Sandia Strehl Calculator Version 1.0

Energy Technology Data Exchange (ETDEWEB)

2017-12-05

The Sandia Strehl Calculator is designed to calculate the Gibson and Lanni point spread function (PSF), Strehl ratio, and ensquared energy, allowing non-design immersion, coverslip, and sample layers. It also uses Abbe number calculations to determine the refractive index at specific wavelengths when given the refractive index at a different wavelength and the dispersion. The primary application of Sandia Strehl Calculator is to determine the theoretical impacts of using an optical microscope beyond its normal design parameters. Examples of non-design microscope usage include: a) using coverslips of non-design material b) coverslips of different thicknesses c) imaging deep into an aqueous sample with an immersion objective d) imaging a sample at 37 degrees. All of these changes can affect the imaging quality, sometimes profoundly, but are at the same time non-design conditions employed not infrequently. Rather than having to experimentally determine whether the changes will result in unacceptable image quality, Sandia Strehl Calculator uses existing optical theory to determine the approximate effect of the change, saving the need to perform experiments.

Thermosolutal convection during dendritic solidification

Science.gov (United States)

Heinrich, J. C.; Nandapurkar, P.; Poirier, D. R.; Felicelli, S.

1989-01-01

This paper presents a mathematical model for directional solidification of a binary alloy including a dendritic region underlying an all-liquid region. It is assumed initially that there exists a nonconvecting state with planar isotherms and isoconcentrates solidifying at a constant velocity. The stability of this system has been analyzed and nonlinear calculations are performed that show the effect of convection in the solidification process when the system is unstable. Results of calculations for various cases defined by the initial temperature gradient at the dendrite tips and varying strength of the gravitational field are presented for systems involving lead-tin alloys. The results show that the systems are stable for a gravitational constant of 0.0001 g(0) and that convection can be suppressed by appropriate choice of the container's size for higher values of the gravitational constant. It is also concluded that for the lead-tin systems considered, convection in the mushy zone is not significant below the upper 20 percent of the dendritic zone, if al all.

Critical experiments at Sandia National Laboratories

International Nuclear Information System (INIS)

Harms, Gary A.; Ford, John T.; Barber, Allison Delo

2010-01-01

Sandia National Laboratories (SNL) has conducted radiation effects testing for the Department of Energy (DOE) and other contractors supporting the DOE since the 1960's. Over this period, the research reactor facilities at Sandia have had a primary mission to provide appropriate nuclear radiation environments for radiation testing and qualification of electronic components and other devices. The current generation of reactors includes the Annular Core Research Reactor (ACRR), a water-moderated pool-type reactor, fueled by elements constructed from UO2-BeO ceramic fuel pellets, and the Sandia Pulse Reactor III (SPR-III), a bare metal fast burst reactor utilizing a uranium-molybdenum alloy fuel. The SPR-III is currently defueled. The SPR Facility (SPRF) has hosted a series of critical experiments. A purpose-built critical experiment was first operated at the SPRF in the late 1980's. This experiment, called the Space Nuclear Thermal Propulsion Critical Experiment (CX), was designed to explore the reactor physics of a nuclear thermal rocket motor. This experiment was fueled with highly-enriched uranium carbide fuel in annular water-moderated fuel elements. The experiment program was completed and the fuel for the experiment was moved off-site. A second critical experiment, the Burnup Credit Critical Experiment (BUCCX) was operated at Sandia in 2002. The critical assembly for this experiment was based on the assembly used in the CX modified to accommodate low-enriched pin-type fuel in water moderator. This experiment was designed as a platform in which the reactivity effects of specific fission product poisons could be measured. Experiments were carried out on rhodium, an important fission product poison. The fuel and assembly hardware for the BUCCX remains at Sandia and is available for future experimentation. The critical experiment currently in operation at the SPRF is the Seven Percent Critical Experiment (7uPCX). This experiment is designed to provide benchmark

Transportation Energy - Sandia Energy

Science.gov (United States)

Energy Energy Secure & Sustainable Energy Future Search Icon Sandia Home Locations Contact Us Employee Locator Menu Stationary Power solar Energy Conversion Efficiency Increasing the amount of electricity produced from a given thermal energy input. Solar Energy Wind Energy Water Power Supercritical CO2

Energy Research - Sandia Energy

Science.gov (United States)

Energy Energy Secure & Sustainable Energy Future Search Icon Sandia Home Locations Contact Us Employee Locator Menu Stationary Power solar Energy Conversion Efficiency Increasing the amount of electricity produced from a given thermal energy input. Solar Energy Wind Energy Water Power Supercritical CO2

Energy - Sandia National Laboratories

Science.gov (United States)

Energy Energy Secure & Sustainable Energy Future Search Icon Sandia Home Locations Contact Us Employee Locator Menu Stationary Power solar Energy Conversion Efficiency Increasing the amount of electricity produced from a given thermal energy input. Solar Energy Wind Energy Water Power Supercritical CO2

Solidification of Hypereutectic Thin Wall Ductile Cast Iron

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Tiedje, Niels Skat

2006-01-01

solidification. The first stage, which was relatively short, had none or very little recalescence. Further under cooling, followed by reheating during recalescence, was necessary to initiate the second part of the eutectic solidification. Both the secondary under cooling and recalescence was larger in the 3 mm...... a higher Si content in the ferrite around the larger nodules compared to the ferrite around the rest of the nodules. This indicates that solidification took place along the following path: The solidification starts with nucleation and growth of primary graphite nodules. This probably starts during...

Accelerating solidification process simulation for large-sized system of liquid metal atoms using GPU with CUDA

Energy Technology Data Exchange (ETDEWEB)

Jie, Liang [School of Information Science and Engineering, Hunan University, Changshang, 410082 (China); Li, KenLi, E-mail: lkl@hnu.edu.cn [School of Information Science and Engineering, Hunan University, Changshang, 410082 (China); National Supercomputing Center in Changsha, 410082 (China); Shi, Lin [School of Information Science and Engineering, Hunan University, Changshang, 410082 (China); Liu, RangSu [School of Physics and Micro Electronic, Hunan University, Changshang, 410082 (China); Mei, Jing [School of Information Science and Engineering, Hunan University, Changshang, 410082 (China)

2014-01-15

Molecular dynamics simulation is a powerful tool to simulate and analyze complex physical processes and phenomena at atomic characteristic for predicting the natural time-evolution of a system of atoms. Precise simulation of physical processes has strong requirements both in the simulation size and computing timescale. Therefore, finding available computing resources is crucial to accelerate computation. However, a tremendous computational resource (GPGPU) are recently being utilized for general purpose computing due to its high performance of floating-point arithmetic operation, wide memory bandwidth and enhanced programmability. As for the most time-consuming component in MD simulation calculation during the case of studying liquid metal solidification processes, this paper presents a fine-grained spatial decomposition method to accelerate the computation of update of neighbor lists and interaction force calculation by take advantage of modern graphics processors units (GPU), enlarging the scale of the simulation system to a simulation system involving 10 000 000 atoms. In addition, a number of evaluations and tests, ranging from executions on different precision enabled-CUDA versions, over various types of GPU (NVIDIA 480GTX, 580GTX and M2050) to CPU clusters with different number of CPU cores are discussed. The experimental results demonstrate that GPU-based calculations are typically 9∼11 times faster than the corresponding sequential execution and approximately 1.5∼2 times faster than 16 CPU cores clusters implementations. On the basis of the simulated results, the comparisons between the theoretical results and the experimental ones are executed, and the good agreement between the two and more complete and larger cluster structures in the actual macroscopic materials are observed. Moreover, different nucleation and evolution mechanism of nano-clusters and nano-crystals formed in the processes of metal solidification is observed with large

X-Ray Radiographic Observation of Directional Solidification Under Microgravity: XRMON-GF Experiments on MASER12 Sounding Rocket Mission

Science.gov (United States)

Reinhart, G.; NguyenThi, H.; Bogno, A.; Billia, B.; Houltz, Y.; Loth, K.; Voss, D.; Verga, A.; dePascale, F.; Mathiesen, R. H.;

Improved cement solidification of low and intermediate level radioactive wastes

International Nuclear Information System (INIS)

1993-01-01

Cementation was the first and is still the most widely applied technique for the conditioning of low and intermediate level radioactive wastes. Compared with other solidification techniques, cementation is relatively simple and inexpensive. However, the quality of the final cemented waste forms depends very much on the composition of the waste and the type of cement used. Different kinds of cement are used for different kinds of waste and the compatibility of a specific waste with a specific cement type should always be carefully evaluated. Cementation technology is continuously being developed in order to improve the characteristics of cemented waste in accordance with the increasing requirements for quality of the final solidified waste. Various kinds of additives and chemicals are used to improve the cemented waste forms in order to meet all safety requirements. This report is meant mainly for engineers and designers, to provide an explanation of the chemistry of cementation systems and to facilitate the choice of solidification agents and processing equipment. It reviews recent developments in cementation technology for improving the quality of cemented waste forms and provides a brief description of the various cement solidification processes in use. Refs, figs and tabs

Solidification of refractory materials processed in the ultra high vacuum drop tube at the CEREM-Grenoble

International Nuclear Information System (INIS)

Vinet, B.; Cini, E.; Tournier, S.; Cortella, L.

1994-01-01

Undercooling experiments have been performed on refractory materials by processing in a high drop-tube. Emphasis is put on general aspects of surface and bulk microstructures of solidified droplets, including pure metals (W, Re, Ta, Mo, Nb, Ir, Zr) and alloys (W-Re, Mo-Re, Ta-Zr). It is shown that recrystallization often causes polycrystallinity. Moreover, the microstructure is closely related to undercooling amount prior solidification. The effect of secondary cooling on microstructure can also be studied by quenching the samples in solid tin at the end of free-fall. (authors). 20 refs., 11 figs

User's guide to the Sandia Mathematical Program Library at Livermore

Energy Technology Data Exchange (ETDEWEB)

Huddleston, R.E.; Jefferson, T.H.

1976-03-01

The Sandia Mathematical Program Library is a collection of general-purpose mathematical subroutines which are maintained within Sandia on a quick service basis. This document is intended to be a reference guide for using the library at Sandia Laboratories, Livermore. (auth)

Sandia Laboratories technical capabilities: testing

International Nuclear Information System (INIS)

Lundergan, C.D.

1975-12-01

The testing capabilities at Sandia Laboratories are characterized. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs

Assessments of the probabilities of aircraft impact with the Sandia Pulsed Reactor and Building 836, Sandia Laboratories, Albuquerque

International Nuclear Information System (INIS)

Biringer, B.E.

1976-11-01

This report documents a study of the annual probabilities of aircraft impact with the Sandia Pulsed Reactor (SPR) and Bldg. 836 at Sandia Laboratories, Albuquerque. The probability of aircraft impact into each structure was estimated using total yearly operations, effective structure area, structure location relative to air activity, and accident rate per kilometer. The estimated probability for an aircraft impact with SPR is 1.1 x 10 -4 per year; the estimated probability for impact with Bldg. 836 is 1.0 x 10 -3 per year

Relationships Between Solidification Parameters in A319 Aluminum Alloy

Science.gov (United States)

Vandersluis, E.; Ravindran, C.

2018-03-01

The design of high-performance materials depends on a comprehensive understanding of the alloy-specific relationships between solidification and properties. However, the inconsistent use of a particular solidification parameter for presenting materials characterization in the literature impedes inter-study comparability and the interpretation of findings. Therefore, there is a need for accurate expressions relating the solidification parameters for each alloy. In this study, A319 aluminum alloy castings were produced in a permanent mold with various preheating temperatures in order to control metal cooling. Analysis of the cooling curve for each casting enabled the identification of its liquidus, Al-Si eutectic, and solidus temperatures and times. These values led to the calculation of the primary solidification rate, total solidification rate, primary solidification time, and local solidification time for each casting, which were related to each other as well as to the average casting SDAS and material hardness. Expressions for each of their correlations have been presented with high coefficients of determination, which will aid in microstructural prediction and casting design.

Sandia Laboratories technical capabilities: electronics

International Nuclear Information System (INIS)

Lundergan, C.D.

1975-12-01

This report characterizes the electronics capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs

Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 1

Energy Technology Data Exchange (ETDEWEB)

Zanner, F.J.; Moffatt, W.C.

1995-07-01

In July, 1994, a team of materials specialists from Sandia and U S Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 2

International Nuclear Information System (INIS)

Zanner, F.J.; Moffatt, W.C.

1995-07-01

In July, 1994, a team of materials specialists from Sandia and US. Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US. Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date

Materials and process engineering projects for the Sandia National Laboratories/Newly Independent States Industrial Partnering Program. Volume 2

Energy Technology Data Exchange (ETDEWEB)

Zanner, F.J.; Moffatt, W.C.

1995-07-01

In July, 1994, a team of materials specialists from Sandia and US. Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US. Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

A pollution prevention chargeback system at Sandia National Laboratories, New Mexico

International Nuclear Information System (INIS)

Davis, R.; Fish, J.; Brown, C.

1994-08-01

Sandia National Laboratories, New Mexico (Sandia/NM) has successfully developed and implemented a chargeback system to fund the implementation of Pollution Prevention activities. In the process of establishing this system, many valuable lessons have been learned. This paper describes how the chargeback system currently functions, the benefits and drawbacks of implementing such a system, and recommendations for implementing a chargeback system at other facilities. The initial goals in establishing a chargeback system were to create (1) funding for pollution prevention implementation, including specific pollution prevention projects; and (2) awareness on the part of the line organizations of the quantities and types of waste that they generate, thus providing them with a direct incentive to reduce that waste. The chargeback system inputs waste generation data and then filters and sorts the data to serve two purposes: (1) the operation of the chargeback system; and (2) the detailed waste generation reporting used for assessing processes and identifying pollution prevention opportunities

Premature melt solidification during mold filling and its influence on the as-cast structure

Science.gov (United States)

Wu, M.; Ahmadein, M.; Ludwig, A.

2018-03-01

Premature melt solidification is the solidification of a melt during mold filling. In this study, a numerical model is used to analyze the influence of the pouring process on the premature solidification. The numerical model considers three phases, namely, air, melt, and equiaxed crystals. The crystals are assumed to have originated from the heterogeneous nucleation in the undercooled melt resulting from the first contact of the melt with the cold mold during pouring. The transport of the crystals by the melt flow, in accordance with the socalled "big bang" theory, is considered. The crystals are assumed globular in morphology and capable of growing according to the local constitutional undercooling. These crystals can also be remelted by mixing with the superheated melt. As the modeling results, the evolutionary trends of the number density of the crystals and the volume fraction of the solid crystals in the melt during pouring are presented. The calculated number density of the crystals and the volume fraction of the solid crystals in the melt at the end of pouring are used as the initial conditions for the subsequent solidification simulation of the evolution of the as-cast structure. A five-phase volume-average model for mixed columnar-equiaxed solidification is used for the solidification simulation. An improved agreement between the simulation and experimental results is achieved by considering the effect of premature melt solidification during mold filling. Finally, the influences of pouring parameters, namely, pouring temperature, initial mold temperature, and pouring rate, on the premature melt solidification are discussed.

Inside Sandia

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-31

Articles in this issue include ``Molten salt corrosion testing,`` ``Pulsed ion beams for thermal surface treatment: Improved corrosion, wear, and hardness properties at low cost,`` ``Unmasking hidden armaments: Superconducting gravity sensor could find underground weapons, bunkers,`` ``Charbroiled burgers, heterocyclic amines, and cancer: Molecular modeling identifies dangerous mutagens,`` ``Revolutionary airbag offers increased safety options,`` ``EcoSys{sup TM}: an expert system for `Green Design` ``, ``Sandia, salt, and oil: Labs` diagnostics and analysis help maintain vital US oil reserve,`` and ``Automated fixture design speeds development for prototypes and production``.

On the Role of Mantle Overturn during Magma Ocean Solidification

Science.gov (United States)

Boukaré, C. E.; Parmentier, E.; Parman, S. W.

2017-12-01

Solidification of potential global magma ocean(s) (MO) early in the history of terrestrial planets may play a key role in the evolution of planetary interiors by setting initial conditions for their long-term evolution. Constraining this initial structure of solid mantles is thus crucial but remains poorly understood. MO fractional crystallization has been proposed to generate gravitationally unstable Fe-Mg chemical stratification capable of driving solid-state mantle overturn. Fractional solidification and overturn hypothesis, while only an ideal limiting case, can explain important geochemical features of both the Moon and Mars. Current overturn models consider generally post-MO overturn where the cumulate pile remains immobile until the end of MO solidification. However, if the cumulate pile overturns during MO solidification, the general picture of early planet evolution might differ significantly from the static crystallization models. We show that the timing of mantle overturn can be characterized with a dimensionless number measuring the ratio of the MO solidification time and the purely compositional overturn timescale. Syn-solidification overturn occurs if this dimensionless parameter, Rc, exceeds a critical value. Rc is mostly affected by the competition between the MO solidification time and mantle viscosity. Overturn that occurs during solidification can result in smaller scales of mantle chemical heterogeneity that could persist for long times thus influencing the whole evolution of a planetary body. We will discuss the effects of compaction/percolation on mantle viscosity. If partially molten cumulate do not have time to compact during MO solidification, viscosity of cumulates would be significantly lower as the interstitcial melt fraction would be large. Both solid mantle remelting during syn-solidification overturn and porous convection of melt retained with the cumulates are expected to reduce the degree of fractional crystallization. Syn-solidification

INEL studies concerning solidification of low-level waste in cement

International Nuclear Information System (INIS)

Mandler, J.W.

1989-01-01

The Idaho National Engineering Laboratory (INEL) has performed numerous studies addressing issues concerning the solidification of low-level radioactive waste in cement. These studies have been performed for both the Nuclear Regulatory Commission (NRC) and the Department of Energy (DOE). This short presentation will only outline the major topics addressed in some of these studies, present a few conclusions, and identify some of the technical concerns we have. More details of the work and pertinent results will be given in the Working Group sessions. The topics that have been addressed at the INEL which are relevant to this Workshop include (1) solidification of ion-exchange resins and evaporator waste in cement at commercial nuclear power plants, (2) leachability and compressive strength of power plant waste solidified in cement, (3) suggested guidelines for preparation of a solid waste process control program (PCP), (4) cement solidification of EPICOR-II resin wastes, and (5) performance testing of cement-solidified EPICOR-II resin wastes

Superconducting technology program Sandia 1996 annual report

International Nuclear Information System (INIS)

Roth, E.P.

1997-02-01

Sandia's Superconductivity Technology Program is a thallium-based high-temperature superconductor (HTS) research and development program consisting of efforts in powder synthesis and process development, open-system thick film conductor development, wire and tape fabrication, and HTS motor design. The objective of this work is to develop high-temperature superconducting conductors (wire and tape) capable of meeting requirements for high-power electrical devices of interest to industry. The research efforts currently underway are: (1) Process development and characterization of thallium-based high-temperature superconducting closed system wire and tape, (2) Investigation of the synthesis and processing of thallium-based thick films using two-zone processing, and (3) Cryogenic design of a 30K superconducting motor. This report outlines the research that has been performed during FY96 in each of these areas

Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

International Nuclear Information System (INIS)

Kondoh, Katsuyoshi; Hamada, EL-Sayed Ayman; Imai, Hisashi; Umeda, Junko; Jones, Tyrone

2010-01-01

Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1-4 mm length, having fine α-Mg grains and Al 2 Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg-6%Al-0.5%Mn-2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573-673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45-0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200-500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.

Sufficient condition for generation of multiple solidification front in one-dimensional solidification of binary alloys

International Nuclear Information System (INIS)

Bobula, E.; Kalicka, Z.

1981-10-01

In the paper we consider the one-dimensional solidification of binary alloys in the finite system. The authors present the sufficient condition for solidification in the liquid in front of the moving solid-liquid interface. The effect may produce a fluctuating concentration distributin in the solid. The convection in the liquid and supercooling required for homogeneous nucleation are omitted. A local-equilibrium approximation at the liquid-solid interface is supposed. (author)

Site environmental report for 2011. Sandia National Laboratories, California

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2012-05-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractoroperated laboratory. Sandia Corporation, a wholly-owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2011 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2011d). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2011. General site and environmental program information is also included.

Site Environmental Report for 2012 Sandia National Laboratories California

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L. [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2013-05-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the Department of Energy’s National Nuclear Security Administration (NNSA). The NNSA Sandia Field Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2012 was prepared in accordance with DOE Order 231.1B, Environment, Safety and Health Reporting (DOE 2011d). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2012. General site and environmental program information is also included.

Experimental Study on Melting and Solidification of Phase Change Material Thermal Storage

Science.gov (United States)

Ambarita, H.; Abdullah, I.; Siregar, C. A.; Siregar, R. E. T.; Ronowikarto, A. D.

2017-03-01

Melting and solidification process of Phase Change Materials (PCMs) are investigated experimentally. The tested PCMs are Paraffin wax and Steric acid which typically used for solar water heater. The objective is to explore the characteristics of the PCM when it is being melted and solidified. The experiments are performed in a glass box. One side of the box wall is heated while the opposite wall is kept constant and other walls are insulated. Temperature of the heated wall are kept constant at 80°C, 85°C, and 90°C, respectively. Every experiment is carried out for 600 minutes. Temperatures are recorded and the melting and solidification processes are pictured by using camera. The results show that the melting process starts from the upper part of the thermal storage. In the solidification process, it starts from the lower part of the thermal storage. As a thermal energy storage, Paraffin wax is better than Steric acid. This is because Paraffin wax can store more energy. At heat source temperature of 90°C, thermal energy stored by Paraffin wax and Stearic acid is 61.84 kJ and 57.39 kJ, respectively. Thus it is better to used Paraffin wax in the solar water heater as thermal energy storage.

Food and Drug Administration process validation activities to support 99Mo production at Sandia National Laboratories

International Nuclear Information System (INIS)

McDonald, M.J.; Bourcier, S.C.; Talley, D.G.

1997-01-01

Prior to 1989 99 Mo was produced in the US by a single supplier, Cintichem Inc., Tuxedo, NY. Because of problems associated with operating its facility, in 1989 Cintichem elected to decommission the facility rather than incur the costs for repair. The demise of the 99 Mo capability at Cintichem left the US totally reliant upon a single foreign source, Nordion International, located in Ottawa Canada. In 1992 the DOE purchased the Cintichem 99 Mo Production Process and Drug Master File (DMF). In 1994 the DOE funded Sandia National Laboratories (SNL) to produce 99 Mo. Although Cintichem produced 99 Mo and 99m Tc generators for many years, there was no requirement for process validation which is now required by the Food and Drug Administration (FDA). In addition to the validation requirement, the requirements for current Good manufacturing Practices were codified into law. The purpose of this paper is to describe the process validation being conducted at SNL for the qualification of SNL as a supplier of 99 Mo to US pharmaceutical companies

Evolution of solidification texture during additive manufacturing

Science.gov (United States)

Wei, H. L.; Mazumder, J.; DebRoy, T.

2015-01-01

Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components. PMID:26553246

Efficient estimation of diffusion during dendritic solidification

Science.gov (United States)

Yeum, K. S.; Poirier, D. R.; Laxmanan, V.

1989-01-01

A very efficient finite difference method has been developed to estimate the solute redistribution during solidification with diffusion in the solid. This method is validated by comparing the computed results with the results of an analytical solution derived by Kobayashi (1988) for the assumptions of a constant diffusion coefficient, a constant equilibrium partition ratio, and a parabolic rate of the advancement of the solid/liquid interface. The flexibility of the method is demonstrated by applying it to the dendritic solidification of a Pb-15 wt pct Sn alloy, for which the equilibrium partition ratio and diffusion coefficient vary substantially during solidification. The fraction eutectic at the end of solidification is also obtained by estimating the fraction solid, in greater resolution, where the concentration of solute in the interdendritic liquid reaches the eutectic composition of the alloy.

Numerical Simulation on the Origin of Solidification Cracking in Laser Welded Thick-Walled Structures

Directory of Open Access Journals (Sweden)

Nasim Bakir

2018-06-01

Full Text Available One of the main factors affecting the use of lasers in the industry for welding thick structures is the process accompanying solidification cracks. These cracks mostly occurring along the welding direction in the welding center, and strongly affect the safety of the welded components. In the present study, to obtain a better understanding of the relation between the weld pool geometry, the stress distribution and the solidification cracking, a three-dimensional computational fluid dynamic (CFD model was combined with a thermo-mechanical model. The CFD model was employed to analyze the flow of the molten metal in the weld pool during the laser beam welding process. The weld pool geometry estimated from the CFD model was used as a heat source in the thermal model to calculate the temperature field and the stress development and distributions. The CFD results showed a bulging region in the middle depth of the weld and two narrowing areas separating the bulging region from the top and bottom surface. The thermo-mechanical simulations showed a concentration of tension stresses, transversally and vertically, directly after the solidification during cooling in the region of the solidification cracking.

Solidification microstructures of aluminium-uranium alloys

International Nuclear Information System (INIS)

Ambrozio Filho, F.; Vieira, R.R.

1976-01-01

The solidification of microstrutures of aluminium-uranium alloys in the range of 4 to 20% uranium is investigated. The solidification was obtained both in ingot molds and under controlled directional solidification. The conditions for the presence of primary crystals and eutectic are discussed and an analysis of the influence of variables (growth rate and thermal gradient in the liquid) on the alloy structure is made. The effect of cooling rate on the alloy structures has been determined. It is found that the resulting structure can be derived from the kinectics concept, as required by the coupled-zone theory. Suggestions on the qualitative intervals of composition and temperatures with eutectic growth are presented [pt

Positive segregation as a function of buoyancy force during steel ingot solidification

International Nuclear Information System (INIS)

Radovic, Zarko; Jaukovic, Nada; Lalovic, Milisav; Tadic, Nebojsa

2008-01-01

We analyze theoretically and experimentally solute redistribution in the dendritic solidification process and positive segregation during solidification of steel ingots. Positive segregation is mainly caused by liquid flow in the mushy zone. Changes in the liquid steel velocity are caused by the temperature gradient and by the increase in the solid fraction during solidification. The effects of buoyancy and of the change in the solid fraction on segregation intensity are analyzed. The relationships between the density change, liquid fraction and the steel composition are considered. Such elements as W, Ni, Mo and Cr decrease the effect of the density variations, i.e. they show smaller tendency to segregate. Based on the modeling and experimental results, coefficients are provided controlling the effects of chemical composition, secondary dendrite arm spacing and the solid fraction.

Market Assessment and Commercialization Strategy for the Radial Sandia Cooler

Energy Technology Data Exchange (ETDEWEB)

Goetzler, William [Navigant Consulting, Inc., Burlington, MA (United States); Shandross, Richard [Navigant Consulting, Inc., Burlington, MA (United States); Weintraub, Daniel [Navigant Consulting, Inc., Burlington, MA (United States); Young, Jim [Navigant Consulting, Inc., Burlington, MA (United States)

2014-02-01

This market assessment and commercialization report characterizes and assesses the market potential of the rotating heat exchanger technology developed at Sandia National Laboratories (SNL), known as the Radial Sandia Cooler. The RSC is a novel, motor-driven, rotating, finned heat exchanger technology. The RSC was evaluated for the residential, commercial, industrial, and transportation markets. Recommendations for commercialization were made based on assessments of the prototype RSC and the Sandia Cooler technology in general, as well as an in-depth analysis of the six most promising products for initial RSC commercialization.

Solidification and performance of cement doped with phenol

International Nuclear Information System (INIS)

Vipulanandan, C.; Krishnan, S.

1991-01-01

Treating mixed hazardous wastes using the solidification/stabilization technology is becoming a critical element in waste management planning. The effect of phenol, a primary constituent in many hazardous wastes, on the setting and solidification process of Type I Portland cement was evaluated. The leachability of phenol from solidified cement matrix (TCLP test) and changes in mechanical properties were studied after curing times up to 28 days. The changes in cement hydration products due to phenol were studied using the X-ray diffraction (XRD) powder technique. Results show that phenol interferes with initial cement hydration by reducing the formation of calcium hydroxide and also reduces the compressive strength of cement. A simple model has been proposed to quantify the phenol leached from the cement matrix during the leachate test

Solidification of metal chloride waste from pyrochemical process via dechlorination-chlorination reaction system

Energy Technology Data Exchange (ETDEWEB)

Park, H.S.; Cho, I.H.; Lee, K.R.; Choi, J.H.; Eun, H.C.; Kim, I.T.; Park, G.I. [Korea Atomic Energy Research Inst., Deajeon (Korea, Republic of)

2014-07-01

The metal chloride wastes generated from the pyro-chemical process to recover uranium and TRUs has been considered as a problematic waste due to the high volatility and low compatibility with conventional silicate glass. Our research group has suggested the dechlorination approach for the solidification of this kind of waste by using a synthetic composite, SAP (SiO{sub 2}-Al{sub 2}O{sub 3}-P{sub 2}O{sub 5}). During the dechlorination, metal elements are chemically interacted with the inorganic composite, SAP, while chlorine is vaporized as gaseous chlorine. Metal elements in the salt were immobilized into phosphate and silicate glass which are uniformly distributed in tens of nm scale. During the dechlorination, gaseous chlorine is captured by Li{sub 2}O-Li{sub 2}O{sub 2} composite that can be converted into metal chloride (LiCl). About 98wt% of oxide composite was converted into LiCl that can be used as an electrolyte in the electrochemical process. The method suggested in this study can provide a chance to minimize the waste volume for the final disposal of salt wastes from a pyro-chemical process. (author)

Sandia technology, Winter 1975--1976

International Nuclear Information System (INIS)

Weber, J.P.; Marcrum, L.S.

1976-06-01

Unclassified development activities at Sandia Laboratories are described. Information is included on rocket-powered aerial trolleys, material evaluation using a plasmajet, metal-hydride models, glass-ceramic tube insulators, ferroelectric ceramics, and systems to communicate with earth penetrators

Pulsed power driven hohlraum research at Sandia National Laboratories

International Nuclear Information System (INIS)

Leeper, R.J.; Alberts, T.E.; Allshouse, G.A.

1996-01-01

Three pulsed power driven hohlraum concepts are being investigated at Sandia for application to inertial fusion research. These hohlraums are driven by intense proton and Li ion beams as well as by two different types of z-pinch x-ray sources. Research on these hohlraum systems will continue on Sandia's PBFA II-Z facility

1987 environmental monitoring report, Sandia National Laboratories, Livermore, California

International Nuclear Information System (INIS)

Devlin, T.K.

1988-04-01

Sandia National Labortories conduct various research activities related to Department of Energy interests which have the potential for release of hazardous materials or radionuclides to the environment. A strict environmental control program places maximum emphasis on limiting releases. The environmental monitoring program conducted by Lawrence Livermore National Laboratory and augmented by Sandia is designed to measure the performance of the environmental controls. The program includes analysis of air, water, soil, vegetation, sewer effluent, ground water, and foodstuffs for various toxic, hazardous, or radioactive materials. Based on these studies, the releases of materials of concern at Sandia during 1987 were well below applicable Department of Energy standards. 8 refs., 3 figs., 12 tabs

Direct numerical simulation of solidification microstructures affected by fluid flow

International Nuclear Information System (INIS)

Juric, D.

1997-12-01

The effects of fluid flow on the solidification morphology of pure materials and solute microsegregation patterns of binary alloys are studied using a computational methodology based on a front tracking/finite difference method. A general single field formulation is presented for the full coupling of phase change, fluid flow, heat and solute transport. This formulation accounts for interfacial rejection/absorption of latent heat and solute, interfacial anisotropies, discontinuities in material properties between the liquid and solid phases, shrinkage/expansion upon solidification and motion and deformation of the solid. Numerical results are presented for the two dimensional dendritic solidification of pure succinonitrile and the solidification of globulitic grains of a plutonium-gallium alloy. For both problems, comparisons are made between solidification without fluid flow and solidification within a shear flow

Solidification control in continuous casting of steel

Indian Academy of Sciences (India)

Unknown

Solidification in continuous casting (CC) technology is initiated in a water- ..... to fully austenitic solidification, and FP between 0 and 1 indicates mixed mode. ... the temperature interval (LIT – TSA) corresponding to fs = 0⋅9 → 1, is in reality the.

Solidification at the micro-scale

International Nuclear Information System (INIS)

Howe, A.

2003-01-01

The experimental determination and computer simulation of the micro-segregation accompanying the solidification of alloys continues to be a subject of much academic and industrial interest. Both are subject to progressively more sophisticated analyses, and a discussion is offered regarding the development and practical use of such studies. Simple steels are particularly difficult targets for such work: solidification does not end conveniently in a eutectic, the rapid diffusion particularly in the delta-ferrite phase obscures most evidence of what had occurred at the micro-scale during solidification, and one or more subsequent solid state phase transformations further obscure such details. Also, solidification at the micro-scale is inherently variable: the usual, dendrite morphologies encountered are, after all, instabilities in growth behaviour, and therefore such variability should be expected. For questions such as the relative susceptibility of different grades to particular problems, it is the average, typical behaviour that is of interest, whereas for other questions such as the on-set of macro-segregation, the local variability is paramount. Depending on the question being asked, and indeed the accuracy with which validatory data are available, simple pseudo-analytical equations employing various limiting assumptions, or sophisticated models which remove the need for most such limitations, could be appropriate. This paper highlights the contribution to such studies of various collaborative research forums within the European Union with which the author is involved. (orig.) [de

Environmental monitoring report: Sandia Laboratories, 1976

International Nuclear Information System (INIS)

Simmons, T.N.

1977-04-01

Water and vegetation are monitored to determine Sandia Laboratories impact on the surrounding environment. Nonradioactive pollutants released are reported. Radioactive effluents are also reported and their person-rem contribution to the Albuquerque population is calculated. The environmental monitoring for calendar year 1976 shows that concentrations of radioactive materials in the Albuquerque area are typical of natural background for the area. An exception is a single onsite location where slightly abnormal uranium concentrations are expected. An estimated 0.044 person-rem Albuquerque area (80 km radius) population dose commitment results from calculated Sandia Laboratories releases. Over the same area 57,000 person-rem is accumulated from natural background. There were no measurable offsite radioactive effluent releases in CY 1976

Sulimar Queen environmental restoration project closure package Sandia environmental stewardship exemplar.

Energy Technology Data Exchange (ETDEWEB)

Tillman, Jack B.

2008-09-01

In March 2008, Sandia National Laboratories (Sandia), in partnership with the Bureau of Land Management, Roswell Field Office, completed its responsibilities to plug and abandon wells and restore the surface conditions for the Sulimar Queens Unit, a 2,500 acre oil field, in Chaves County, Southeast New Mexico. Sandia assumed this liability in an agreement to obtain property to create a field laboratory to perform extensive testing and experimentation on enhanced oil recovery techniques for shallow oil fields. In addition to plugging and abandoning 28 wells, the project included the removal of surface structures and surface reclamation of disturbed lands associated with all plugged and abandoned wells, access roads, and other auxiliary facilities within unit boundaries. A contracting strategy was implemented to mitigate risk and reduce cost. As the unit is an important wildlife habitat for prairie chickens, sand dune lizards, and mule deer, the criteria for the restoration and construction process were designed to protect and enhance the wildlife habitat. Lessons learned from this project include: (1) extreme caution should be exercised when entering agreements that include future liabilities, (2) partnering with the regulator has huge benefits, and (3) working with industry experts, who were familiar with the work, and subcontractors, who provided the network to complete the project cost effectively.

Advanced modeling of solidification

International Nuclear Information System (INIS)

Bousquet-Melou, P.; Fichot, F.; Goyeau, B.; Gobin, D.; Quintard, M.

2001-01-01

A theoretical and numerical macroscopic modeling of the solidification of binary mixtures is presented. The growth of a solid-liquid region (mushy zone), represented by a non-homogeneous porous medium, is considered. A macroscopic model for momentum, heat and mass transfer during solidification is derived using the volume averaging method, and the effective transport properties (permeability, effective diffusivities, mass exchange coefficients) are defined by associated closure problems (set of microscopic balance equations). Consequently, the effects of the dendritic geometry (tortuosity) and of microscopic transfer phenomena (dispersion, interfacial exchange) are introduced in the averaged balance equations and in the representation of the effective transport coefficients. This closure method provides an original approach of solidification modeling. The resulting macroscopic model is based on the local thermal equilibrium assumption (one-temperature model) while a two-phase description of macroscopic species transfer is introduced using solid and liquid mass exchange coefficients. The phase diagram is used to predict the solid and liquid equilibrium concentrations at the solid-liquid interface. This two-phase approach extends the classical limiting cases that correspond to the lever-rule and Scheil descriptions. (authors)

Solidification behaviors of a single-crystal superalloy under lateral constraints

International Nuclear Information System (INIS)

Zhuangqi Hu; Huaming Wang

1993-01-01

The effect of lateral constraints ahead of solidification interface on the solidification behaviors of a newly developed hot corrosion resistant single-crystal nickel-base superalloy was investigated under commercial single-crystal production conditions. The lateral constraints or section variations ahead of solidification front were found to have drastic influences both on the modes of solidification and the profiles of solute segregation. As lateral constraints were imposed ahead of the directionally solidifying interface, the solidification microstructure of the single-crystal superalloy changed suddenly, through a γ/γ' eutectic-free zone which is characterized by an extremely-fine and highly-developed dendrite network, from the original well-branched dendritic structure to a fine cellular-dendrite or regular cell structure, accompanying which the primary arm spacing, the severity of segregation and the amount of microporosity decreased remarkably. The newly formed cellular dendrite or cell structure transforms always gradually to the initial coarse dendrite structure as the lateral constraint is finally released whether gradually or sharply. Moreover, an abnormal porosity zone was readily observed in the initial section beneath and away from the eutectic-free zone. The solidification microstructural changes were attributed to the drastic dynamical changes in local solidification cooling conditions and in momentum transport during solidification due to the presence of lateral constraint

FY 1997 report on the study on solidification process of high-temperature melt of heat resistant metals; 1997 nendo chosa hokokusho (tainetsu kinzoku koon yueki no gyoko katei no kenkyu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Study was made on a solidification process of metal melt under micro-gravity condition in an underground non-gravity experiment center, considering that improvement of the heat resistance of turbine blades for jet engines and power generation gas turbines contributes to prevention of global warming through improvement of thermal engine efficiencies and consumption reduction of precious fossil fuel. Study was made on a simulation program and precise measurement of thermal properties for precision casting of heat-resistant alloy members. Study was also made on Al and Zn alloys and their welding for production and evaluation technologies of new metal textures by supercooling solidification. Some issues for strongly desired improvement of a simulation program for precision casting were clarified. In addition, since thermal property data of practical heat-resistant polyalloy members are poor, data and measurement method for precision casting were clarified. It was also suggested that basic elucidation of the solidification process under micro- gravity condition is possible. 34 refs., 41 figs., 5 tabs.

Technical review of the Sandia Laboratories' Particle Beam Fusion Program

International Nuclear Information System (INIS)

1979-01-01

This report considers the technical aspects of Sandia Laboratories' Particle Beam Fusion Program and examines the program's initial goals, the progress made to date towards reaching those goals, and the future plans or methods of reaching those original or modified goals. A summary of Sandia Laboratories' effort, which seeks to demonstrate that high voltage pulsed power generated high-current electron or light ion beams can be used to ignite a deuterium or tritium pellet, is provided. A brief review and assessment of the Sandia Pulse Power Program is given. Several critical issues and summaries of the committee members' opinions are discussed

Plastic solidification system at Hamaoka Nuclear Power Station

International Nuclear Information System (INIS)

Okajima, Hiroyuki; Iokibe, Hiroyuki; Tsukiyama, Shigeru; Suzuki, Michio; Yamaguchi, Masato

1987-01-01

In Unit 1 and 2 of the Hamaoka Nuclear Power Station, radioactive waste was previously solidified in cement. By this method, the quantity of waste thus treated is relatively small, resulting in large number of the solidified drums. In order to solve this problem, the solidification facility using a thermosetting resin was employed, which is in operation since January 1986 for Unit 1, 2 and 3. As compared with the cement solidification, the solidified volume of concentrated liquid is about 1/12 and of spent-resin slurry is about 1/4 in plastic solidification. The following are described: course leading to the employment, the plastic solidification facility, features of the facility, operation results so far with the facility, etc. (Mori, K.)

General characteristics of eutectic alloy solidification mechanisms

International Nuclear Information System (INIS)

Lemaignan, Clement.

1977-01-01

The eutectic alloy sodification was studied in binary systems: solidification of non facetted - non facetted eutectic alloy (theoretical aspects, variation of the lamellar spacing, crystallographic relation between the various phases); solidification of facetted - non facetted eutectic alloy; coupled growth out of eutectic alloy; eutectic nucleation [fr

Solidification of liquid concentrate and solid waste generated as by-products of the liquid radwaste treatment systems in light-water reactors

International Nuclear Information System (INIS)

Neilson, R.M. Jr.; Colombo, P.

1977-01-01

The treatment of liquid concentrate and solid waste produced in light-water reactors as by-products of liquid radwaste treatment systems consists of five basic operations: waste collection, waste pretreatment, solidification agent handling, mixing/packaging (solidification) and waste package handling. This paper will concern itself primarily with the solidification operation, however, the other operations enumerated as well as the types of wastes treated and their origins will be briefly described, especially with regards to their effects on solidification. During solidification, liquid concentrate and solid wastes are incorporated with a solidification agent to form a monolithic, free-standing solid. The basic solidification agent types either currently used in the United States or proposed for use include absorbants, hydraulic cement, urea-formaldehyde, other polymer systems, and bitumen. The operation, formulations and limitations of these agents as used for radwaste solidification will be discussed. Properties relevant to the evaluation of solidified waste forms will be identified and relative comparisons made for wastes solidified by various processes

Nuclear energy related capabilities at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Pickering, Susan Y. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-02-01

Sandia National Laboratories' technology solutions are depended on to solve national and global threats to peace and freedom. Through science and technology, people, infrastructure, and partnerships, part of Sandia's mission is to meet the national needs in the areas of energy, climate and infrastructure security. Within this mission to ensure clean, abundant, and affordable energy and water is the Nuclear Energy and Fuel Cycle Programs. The Nuclear Energy and Fuel Cycle Programs have a broad range of capabilities, with both physical facilities and intellectual expertise. These resources are brought to bear upon the key scientific and engineering challenges facing the nation and can be made available to address the research needs of others. Sandia can support the safe, secure, reliable, and sustainable use of nuclear power worldwide by incorporating state-of-the-art technologies in safety, security, nonproliferation, transportation, modeling, repository science, and system demonstrations.

Divorced Eutectic Solidification of Mg-Al Alloys

Science.gov (United States)

Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

2015-08-01

We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

Energy Fact Sheets - Sandia Energy

Science.gov (United States)

Energy Energy Secure & Sustainable Energy Future Search Icon Sandia Home Locations Contact Us Employee Locator Menu Stationary Power solar Energy Conversion Efficiency Increasing the amount of electricity produced from a given thermal energy input. Solar Energy Wind Energy Water Power Supercritical CO2

Sandia National Laboratories: Research: Biodefense

Science.gov (United States)

Energy Stationary Power Earth Science Transportation Energy Energy Research Global Security WMD knowledge to counter disease Sandia conducts research into how pathogens interact and subvert a host's immune response to develop the knowledge base needed to create new novel environmental detectors, medical

Lessons Learned from Sandia National Laboratories' Operational Readiness Review of the Annular Core Research Reactor (ACRR)

International Nuclear Information System (INIS)

Bendure, Albert O.; Bryson, James W.

1999-01-01

The Sandia ACRR (a Hazard Category 2 Nuclear Reactor Facility) was defueled in June 1997 to modify the reactor core and control system to produce medical radioisotopes for the Department of Energy (DOE) Isotope Production Program. The DOE determined that an Operational Readiness Review (ORR) was required to confirm readiness to begin operations within the revised safety basis. This paper addresses the ORR Process, lessons learned from the Sandia and DOE ORRS of the ACRR, and the use of the ORR to confirm authorization basis implementation

Enthalpies of a binary alloy during solidification

Science.gov (United States)

Poirier, D. R.; Nandapurkar, P.

1988-01-01

The purpose of the paper is to present a method of calculating the enthalpy of a dendritic alloy during solidification. The enthalpies of the dendritic solid and interdendritic liquid of alloys of the Pb-Sn system are evaluated, but the method could be applied to other binaries, as well. The enthalpies are consistent with a recent evaluation of the thermodynamics of Pb-Sn alloys and with the redistribution of solute in the same during dendritic solidification. Because of the heat of mixing in Pb-Sn alloys, the interdendritic liquid of hypoeutectic alloys (Pb-rich) of less than 50 wt pct Sn has enthalpies that increase as temperature decreases during solidification.

Survey of agents and techniques applicable to the solidification of low-level radioactive wastes

International Nuclear Information System (INIS)

Fuhrmann, M.; Neilson, R.M. Jr.; Colombo, P.

1981-12-01

A review of the various solidification agents and techniques that are currently available or potentially applicable for the solidification of low-level radioactive wastes is presented. An overview of the types and quantities of low-level wastes produced is presented. Descriptions of waste form matrix materials, the wastes types for which they have been or may be applied and available information concerning relevant waste form properties and characteristics follow. Also included are descriptions of the processing techniques themselves with an emphasis on those operating parameters which impact upon waste form properties. The solidification agents considered in this survey include: hydraulic cements, thermoplastic materials, thermosetting polymers, glasses, synthetic minerals and composite materials. This survey is part of a program supported by the United States Department of Energy's Low-Level Waste Management Program (LLWMP). This work provides input into LLWMP efforts to develop and compile information relevant to the treatment and processing of low-level wastes and their disposal by shallow land burial

Survey of agents and techniques applicable to the solidification of low-level radioactive wastes

Energy Technology Data Exchange (ETDEWEB)

Fuhrmann, M.; Neilson, R.M. Jr.; Colombo, P.

1981-12-01

A review of the various solidification agents and techniques that are currently available or potentially applicable for the solidification of low-level radioactive wastes is presented. An overview of the types and quantities of low-level wastes produced is presented. Descriptions of waste form matrix materials, the wastes types for which they have been or may be applied and available information concerning relevant waste form properties and characteristics follow. Also included are descriptions of the processing techniques themselves with an emphasis on those operating parameters which impact upon waste form properties. The solidification agents considered in this survey include: hydraulic cements, thermoplastic materials, thermosetting polymers, glasses, synthetic minerals and composite materials. This survey is part of a program supported by the United States Department of Energy's Low-Level Waste Management Program (LLWMP). This work provides input into LLWMP efforts to develop and compile information relevant to the treatment and processing of low-level wastes and their disposal by shallow land burial.

Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

Energy Technology Data Exchange (ETDEWEB)

Geng, D.L.; Xie, W.J.; Wei, B. [Northwestern Polytechnical University, Department of Applied Physics, Xi' an (China)

2012-10-15

Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition. (orig.)

Solidification microstructures and solid-state parallels: Recent developments, future directions

Energy Technology Data Exchange (ETDEWEB)

Asta, M. [Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Beckermann, C. [Department of Mechanical and Industrial Engineering, University of Iowa, Iowa City, IA 52242 (United States); Karma, A. [Department of Physics and Center for Interdisciplinary Research on Complex Systems, Northeastern University, Boston, MA 02115 (United States); Kurz, W. [Institute of Materials, Ecole Polytechnique Federale de Lausanne (EPFL), 1015 Lausanne (Switzerland)], E-mail: wilfried.kurz@epfl.ch; Napolitano, R. [Department of Materials Science and Engineering, Iowa State University, and Ames Laboratory USDOE, Ames, IA 50011 (United States); Plapp, M. [Physique de la Matiere Condensee, Ecole Polytechnique, CNRS, 91128 Palaiseau (France); Purdy, G. [Department of Materials Science and Engineering, McMaster University, Hamilton, Ont., L8S 4L7 (Canada); Rappaz, M. [Institute of Materials, Ecole Polytechnique Federale de Lausanne (EPFL), 1015 Lausanne (Switzerland); Trivedi, R. [Department of Materials Science and Engineering, Iowa State University, and Ames Laboratory USDOE, Ames, IA 50011 (United States)

2009-02-15

Rapid advances in atomistic and phase-field modeling techniques as well as new experiments have led to major progress in solidification science during the first years of this century. Here we review the most important findings in this technologically important area that impact our quantitative understanding of: (i) key anisotropic properties of the solid-liquid interface that govern solidification pattern evolution, including the solid-liquid interface free energy and the kinetic coefficient; (ii) dendritic solidification at small and large growth rates, with particular emphasis on orientation selection; (iii) regular and irregular eutectic and peritectic microstructures; (iv) effects of convection on microstructure formation; (v) solidification at a high volume fraction of solid and the related formation of pores and hot cracks; and (vi) solid-state transformations as far as they relate to solidification models and techniques. In light of this progress, critical issues that point to directions for future research in both solidification and solid-state transformations are identified.

Remediating the past and preparing for the future at Sandia National Laboratories

International Nuclear Information System (INIS)

Sanders, T.L.

1996-01-01

Sandia National Laboratories is one of the nation's largest multiprogram research, development, test, and evaluation (RDT ampersand E) facilities, with headquarters in Albuquerque, New Mexico, a laboratory in Livermore, California, and a test range near Tonopah, Nevada. Smaller testing facilities are also operated at other locations. Established in 1945, Sandia is currently operated for the U.S. Department of Energy by Lockheed-Martin's energy and environment sector. Sandia's responsibility is research and development for national security programs in defense, energy, and environment, with primary emphasis on nuclear weapons research and development. This article describes Sandia's program of remedial action which aims to use technology to reduce costs of decommissioning and decontamination, positioning itself for future opportunities

Sandia National Laboratories: Integrated Military Systems

Science.gov (United States)

Defense Systems & Assessments About Defense Systems & Assessments Program Areas Accomplishments Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios ; Culture Work-Life Balance Special Programs Integrated Military Systems (IMS) Capabilities Facilities

Sandia Laboratories technical capabilities: engineering analysis

International Nuclear Information System (INIS)

Lundergan, C.D.

1975-12-01

This report characterizes the engineering analysis capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs

Pollution prevention opportunity assessment for MicroFab and SiFab facilities at Sandia National Laboratories.

Energy Technology Data Exchange (ETDEWEB)

Gerard, Morgan Evan

2011-12-01

This Pollution Prevention Opportunity Assessment (PPOA) was conducted for the MicroFab and SiFab facilities at Sandia National Laboratories/New Mexico in Fiscal Year 2011. The primary purpose of this PPOA is to provide recommendations to assist organizations in reducing the generation of waste and improving the efficiency of their processes and procedures. This report contains a summary of the information collected, the analyses performed, and recommended options for implementation. The Sandia National Laboratories Environmental Management System (EMS) and Pollution Prevention (P2) staff will continue to work with the organizations to implement the recommendations.

The evolution of Interior Intrusion Detection Technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-07-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the US Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). We also discuss new sensors and unique sensor combinations developed when commercial sensors were unavailable and the future application of expert systems

Solidification of high-level radioactive wastes. Final report

International Nuclear Information System (INIS)

1979-06-01

A panel on waste solidification was formed at the request of the Nuclear Regulatory Commission to study the scientific and technological problems associated with the conversion of liquid and semiliquid high-level radioactive wastes into a stable form suitable for transportation and disposition. Conclusions reached and recommendations made are as follows. Many solid forms described in this report could meet standards as stringent as those currently applied to the handling, storage, and transportation of spent fuel assemblies. Solid waste forms should be selected only in the context of the total radioactive waste management system. Many solid forms are likely to be satisfactory for use in an appropriately designed system, The current United States policy of deferring the reprocessing of commercial reactor fuel provides additional time for R and D solidification technology for this class of wastes. Defense wastes which are relatively low in radioactivity and thermal power density can best be solidified by low-temperature processes. For solidification of fresh commercial wastes that are high in specific activity and thermal power density, the Panel recommends that, in addition to glass, the use of fully-crystalline ceramics and metal-matrix forms be actively considered. Preliminary analysis of the characteristics of spent fuel pins indicates that they may be eligible for consideration as a waste form. Because the differences in potential health hazards to the public resulting from the use of various solid form and disposal options are likely to be small, the Panel concludes that cost, reliability, and health hazards to operating personnel will be major considerations in choosing among the options that can meet safety requiremens. The Panel recommends that responsibility for all radioactive waste management operations (including solidification R and D) should be centralized

Solidification effects on sill formation: An experimental approach

Science.gov (United States)

Chanceaux, L.; Menand, T.

2014-10-01

Sills represent a major mechanism for constructing continental Earth's crust because these intrusions can amalgamate and form magma reservoirs and plutons. As a result, numerous field, laboratory and numerical studies have investigated the conditions that lead to sill emplacement. However, all previous studies have neglected the potential effect magma solidification could have on sill formation. The effects of solidification on the formation of sills are studied and quantified with scaled analogue laboratory experiments. The experiments presented here involved the injection of hot vegetable oil (a magma analogue) which solidified during its propagation as a dyke in a colder and layered solid of gelatine (a host rock analogue). The gelatine solid had two layers of different stiffness, to create a priori favourable conditions to form sills. Several behaviours were observed depending on the injection temperature and the injection rate: no intrusions (extreme solidification effects), dykes stopping at the interface (high solidification effects), sills (moderate solidification effects), and dykes passing through the interface (low solidification effects). All these results can be explained quantitatively as a function of a dimensionless temperature θ, which describes the experimental thermal conditions, and a dimensionless flux ϕ, which describes their dynamical conditions. The experiments reveal that sills can only form within a restricted domain of the (θ , ϕ) parameter space. These experiments demonstrate that contrary to isothermal experiments where cooling could not affect sill formation, the presence of an interface that would be a priori mechanically favourable is not a sufficient condition for sill formation; solidification effects restrict sill formation. The results are consistent with field observations and provide a means to explain why some dykes form sills when others do not under seemingly similar geological conditions.

Sandia Laboratories technical capabilities: systems analysis

International Nuclear Information System (INIS)

Lundergan, C.D.

1975-06-01

The systems analysis capabilities at Sandia Laboratories are summarized. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. (U.S.)

Sandia National Laboratories: Contact Us

Science.gov (United States)

Employment (VOE) - New Mexico and California Please submit your requests by fax OR email - not both. Fax Number: (505) 845-0097, ATTN: HR Records Email Address: HR-Records@sandia.gov HR Records' Hotline: (505 in Writing Requester's Contact Information: Requester's name, company name (if applicable), phone

Formation and magic number characteristics of clusters formed during solidification processes

International Nuclear Information System (INIS)

Liu Rangsu; Dong Kejun; Tian Zean; Liu Hairong; Peng Ping; Yu Aibing

2007-01-01

A molecular dynamics simulation study has been performed for a large-sized system consisting of 10 6 liquid metal Al atoms to investigate the formation and magic number characteristics of various clusters formed during solidification processes. The cluster-type index method (CTIM) is adopted to describe various types of cluster by basic clusters. It is demonstrated that the icosahedral cluster (12 0 12 0) is the most important basic cluster, and that it plays a critical role in the microstructure transition. A new statistical method has been proposed to classify the clusters as some group levels according to the numbers of basic clusters contained in each cluster. The magic numbers can be determined by the respective peak value positions of different group levels of clusters, and the magic number sequence in the system is 13, 19, 25(27), 31(33), 38(40), 42(45), 48(51), 55(59), 61(65), 67,... the numbers in the brackets are the second magic number of the corresponding group levels of clusters. This magic number sequence is in good agreement with the experimental results obtained by Schriver and Harris et al, and the experimental results can be reasonably well explained

Statement of Work Electrical Energy Storage System Installation at Sandia National Laboratories.

Energy Technology Data Exchange (ETDEWEB)

Schenkman, Benjamin L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-03-01

Sandia is seeking to procure a 1 MWh energy storage system. It will be installed at the existing Energy Storage Test Pad, which is located at Sandia National Laboratories in Albuquerque, New Mexico. This energy storage system will be a daily operational system, but will also be used as a tool in our Research and development work. The system will be part of a showcase of Sandia distributed energy technologies viewed by many distinguished delegates.

Sandia National Laboratories/New Mexico 1994 site environmental report. Summary pamphlet

International Nuclear Information System (INIS)

1995-01-01

This document presents details of the environmental activities that occurred during 1994 at Sandia National Laboratories. Topics include: Background about Sandia; radiation facts; sources of radiation; environmental monitoring; discussion of radiation detectors; radioactive waste management; environmental restoration; and quality assurance

Sandia National Laboratories/New Mexico 1994 site environmental report. Summary pamphlet

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-31

This document presents details of the environmental activities that occurred during 1994 at Sandia National Laboratories. Topics include: Background about Sandia; radiation facts; sources of radiation; environmental monitoring; discussion of radiation detectors; radioactive waste management; environmental restoration; and quality assurance.

HyMARC (Sandia) Annual Report

Energy Technology Data Exchange (ETDEWEB)

Allendorf, Mark D. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Stavila, Vitalie [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Klebanoff, Leonard E. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Kolasinski, Robert [Sandia National Lab. (SNL-CA), Livermore, CA (United States); El Gabaly Marquez, Farid [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Zhou, Xiaowang [Sandia National Lab. (SNL-CA), Livermore, CA (United States); White, James Lawrence [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2017-07-01

The Sandia HyMARC team continued its development of new synthetic, modeling, and diagnostic tools that are providing new insights into all major classes of storage materials, ranging from relatively simple systems such as PdHx and MgH2, to exceptionally complex ones, such as the metal borohydrides, as well as materials thought to be very well-understood, such as Ti-doped NaAlH4. This unprecedented suite of capabilities, capable of probing all relevant length scales within storage materials, is already having a significant impact, as they are now being used by both Seedling projects and collaborators at other laboratories within HyMARC. We expect this impact to grow as new Seedling projects begin and through collaborations with other scientists outside HyMARC. In the coming year, Sandia efforts will focus on the highest impact problems, in coordination with the other HyMARC National Laboratory partners, to provide the foundational science necessary to accelerate the discovery of new hydrogen storage materials.

Sandia National Laboratories 1979 environmental monitoring report

International Nuclear Information System (INIS)

Simmons, T.N.

1980-04-01

Sandia National Laboratories in Albuquerque is located south of the city on two broad mesas. The local climate is arid continental. Radionuclides are released from five technical areas from the Laboratories' resarch activities. Sandia's environmental monitoring program searches for cesium-137, tritium, uranium, alpha emitters, and beta emitters in water, soil, air, and vegetation. No activity was found in public areas in excess of local background in 1979. The Albuquerque population receives only 0.076 person-rem (estimated) from airborne radioactive releases. While national security research is the laboratories' major responsibility, energy research is a major area of activity. Both these research areas cause radioactive releases

Transuranic waste management at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Humphrey, Betty [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bland, Jesse John [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2018-01-01

This paper documents the history of the TRU program at Sandia, previous and current activities associated with TRU material and waste, interfaces with other TRU waste generator sites and the Waste Isolation Pilot Plan (WIPP), and paths forward for TRU material and waste. This document is a snapshot in time of the TRU program and should be updated as necessary, or when significant changes have occurred in the Sandia TRU program or in the TRU regulatory environment. This paper should serve as a roadmap to capture past TRU work so that efforts are not repeated and ground is not lost due to future inactivity and personnel changes.

Effect of Chemical Composition on Susceptibility to Weld Solidification Cracking in Austenitic Weld Metal

Science.gov (United States)

Kadoi, Kota; Shinozaki, Kenji

2017-12-01

The influence of the chemical composition, especially the niobium content, chromium equivalent Creq, and nickel equivalent Nieq, on the weld solidification cracking susceptibility in the austenite single-phase region in the Schaeffler diagram was investigated. Specimens were fabricated using the hot-wire laser welding process with widely different compositions of Creq, Nieq, and niobium in the region. The distributions of the susceptibility, such as the crack length and brittle temperature range (BTR), in the Schaeffler diagram revealed a region with high susceptibility to solidification cracking. Addition of niobium enhanced the susceptibility and changed the distribution of the susceptibility in the diagram. The BTR distribution was in good agreement with the distribution of the temperature range of solidification (Δ T) calculated by solidification simulation based on Scheil model. Δ T increased with increasing content of alloying elements such as niobium. The distribution of Δ T was dependent on the type of alloying element owing to the change of the partitioning behavior. Thus, the solidification cracking susceptibility in the austenite single-phase region depends on whether the alloy contains elements. The distribution of the susceptibility in the region is controlled by the change in Δ T and the segregation behavior of niobium with the chemical composition.

Development of high-level waste solidification technology 1

Energy Technology Data Exchange (ETDEWEB)

Kim, Joon Hyung; Kim, Hwan Young; Kim, In Tae [and others

1999-02-01

Spent nuclear fuel contains useful nuclides as valuable resource materials for energy, heat and catalyst. High-level wastes (HLW) are expected to be generated from the R and D activities and reuse processes. It is necessary to develop vitrification or advanced solidification technologies for the safe long-term management of high level wastes. As a first step to establish HLW vitrification technology, characterization of HLWs that would arise at KAERI site, glass melting experiments with a lab-scale high frequency induction melter, and fabrication and property evaluation of base-glass made of used HEPA filter media and additives were performed. Basic study on the fabrication and characterization of candidate ceramic waste form (Synroc) was also carried out. These HLW solidification technologies would be directly useful for carrying out the R and Ds on the nuclear fuel cycle and waste management. (author). 70 refs., 29 tabs., 35 figs.

Sandia National Laboratories: Business Opportunities Website

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

Environmental monitoring report, Sandia Laboratories 1975

International Nuclear Information System (INIS)

Holley, W.L.; Simmons, T.N.

1976-04-01

Water and vegetation are monitored to determine Sandia Laboratories impact on the surrounding environment. Nonradioactive pollutants released are reported. Radioactive effluents are also reported and their person-rem contribution to the population is calculated

Effect of current and atomized grain size distribution on the solidification of Plasma Transferred Arc coatings

Directory of Open Access Journals (Sweden)

Danielle Bond

2012-10-01

Full Text Available Plasma Transferred Arc (PTA is the only thermal spray process that results in a metallurgical bond, being frequently described as a hardfacing process. The superior properties of coatings have been related to the fine microstructures obtained, which are finer than those processed under similar heat input with welding techniques using wire feedstock. This observation suggests that the atomized feedstock plays a role on the solidification of coatings. In this study a model for the role of the powders grains in the solidification of PTA coatings is put forward and discussed. An experiment was setup to discuss the model which involved the deposition of an atomized Co-based alloy with different grain size distributions and deposition currents. X ray diffraction showed that there were no phase changes due to the processing parameters. Microstructure analysis by Laser Confocal Microscopy, dilution with the substrate steel and Vickers microhardness were used the characterized coatings and enriched the discussion confirming the role of the powdered feedstock on the solidification of coatings.

''Cats and Dogs'' disposition at Sandia: Last of the legacy materials

International Nuclear Information System (INIS)

Strong, Warren R.; Jackson, John L.

2000-01-01

Over the past 12 months, Sandia National Laboratories, New Mexico (SNL/NM), has successfully conducted an evaluation of its nuclear material holdings. As a result, approximately 46% of these holdings (36% by mass) have been reclassified as no defined use (NDU). Reclassification as NDU allows Sandia to determine the final disposition of a significant percentage of its legacy nuclear material. Disposition will begin some time in mid CY2000. This reclassification and the proposed disposition of the material has resulted in an extensive coordination effort lead by the Nuclear Materials Management Team (NMMT), which includes the nuclear material owners, the Radioactive Waste/Nuclear Material Disposition Department (7135), and DOE Albuquerque Operations Office. The process of identifying and reclassifying the cats and dogs or miscellaneous lots of nuclear material has also presented a number of important lessons learned for other sites in the DOE complex

1992 Environmental monitoring report, Sandia National Laboratories, Albuquerque, New Mexico

International Nuclear Information System (INIS)

Culp, T.; Cox, W.; Hwang, H.; Irwin, M.; Jones, A.; Matz, B.; Molley, K.; Rhodes, W.; Stermer, D.; Wolff, T.

1993-09-01

This 1992 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, envirorunental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum offsite dose impact was calculated to be 0.0034 millirem. The total population within a 50-mile radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.019 person-rem during 1992 from the laboratories' operations. As in the previous year, the 1992 operations at Sandia National Laboratories/New Mexico had no discernible impact on the general public or on the environment

Installation and Testing Instructions for the Sandia Automatic Report Generator (ARG).

Energy Technology Data Exchange (ETDEWEB)

Clay, Robert L.

2018-04-01

Robert L. CLAY Sandia National Laboratories P.O. Box 969 Livermore, CA 94551, U.S.A. rlclay@sandia.gov In this report, we provide detailed and reproducible installation instructions of the Automatic Report Generator (ARG), for both Linux and macOS target platforms.

Isotopic power supplies for space and terrestrial systems: quality assurance by Sandia National Laboratories

International Nuclear Information System (INIS)

Hannigan, R.L.; Harnar, R.R.

1981-09-01

The Sandia National Laboratories participation in Quality Assurance (QA) programs for Radioisotopic Thermoelectric Generators which have been used in space and terrestrial systems over the past 15 years is summarized. Basic elements of the program are briefly described and recognition of assistance from other Sandia organizations is included. Descriptions of the various systems for which Sandia has had the QA responsibility are also presented. In addition, the outlook for Sandia participation in RTG programs for the next several years is noted

The evolution of interior intrusion detection technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-07-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the US Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). We also discuss new sensors and unique sensor combination developed when commercial sensors were unavailable and the future application of expert systems. 5 refs

The evolution of interior intrusion detection technology at Sandia National Laboratories

International Nuclear Information System (INIS)

Graham, R.H.; Workhoven, R.M.

1987-01-01

Interior Intrusion Detection Technology began at Sandia National Laboratories (SNL) in 1975 as part of the Fixed Facilities Physical Protection Research and Development program sponsored by the U.S. Department of Energy in connection with their nuclear safeguards effort. This paper describes the evolution of Interior Intrusion Detection Technology at Sandia National Laboratories from the beginning of the Interior Sensor Laboratory to the present. This Laboratory was established in 1976 to evaluate commercial interior intrusion sensors and to assist in site-specific intrusion detection system designs. Examples of special test techniques and new test equipment that were developed at the Lab are presented, including the Sandia Intruder Motion Simulator (SIMS), the Sensor and Environment Monitor (SEM), and the Sandia Interior Robot (SIR). The authors also discuss new sensors and unique sensor combinations developed when commercial sensors were unavailable and the future application of expert systems

Site environmental report for 2009 : Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2010-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office oversees operations at the site, using Sandia Corporation as a management and operating contractor. This Site Environmental Report for 2009 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2009. General site and environmental program information is also included. The Site Environmental Report is divided into ten chapters. Chapter 1, the Executive Summary, highlights compliance and monitoring results obtained in 2009. Chapter 2 provides a brief introduction to SNL/CA and the existing environment found on site. Chapter 3 summarizes SNL/CA's compliance activities with the major environmental requirements applicable to site operations. Chapter 4 presents information on environmental management, performance measures, and environmental programs. Chapter 5 presents the results of monitoring and surveillance activities in 2009. Chapter 6 discusses quality assurance. Chapters 7 through 9 provide supporting information for the report and Chapter 10 is the report distribution list.

Micromachined sensor and actuator research at Sandia`s Microelectronics Development Laboratory

Energy Technology Data Exchange (ETDEWEB)

Smith, J.H.

1996-11-01

An overview of the surface micromachining program at the Microelectronics Development Laboratory of Sandia National Laboratories is presented. Development efforts are underway for a variety of surface micromachined sensors and actuators for both defense and commercial applications. A technology that embeds micromechanical devices below the surface of the wafer prior to microelectronics fabrication has been developed for integrating microelectronics with surface-micromachined micromechanical devices. The application of chemical-mechanical polishing to increase the manufacturability of micromechanical devices is also presented.

Sandia National Laboratories, California Chemical Management Program annual report.

Energy Technology Data Exchange (ETDEWEB)

Brynildson, Mark E.

2012-02-01

The annual program report provides detailed information about all aspects of the Sandia National Laboratories, California (SNL/CA) Chemical Management Program. It functions as supporting documentation to the SNL/CA Environmental Management System Program Manual. This program annual report describes the activities undertaken during the calender past year, and activities planned in future years to implement the Chemical Management Program, one of six programs that supports environmental management at SNL/CA. SNL/CA is responsible for tracking chemicals (chemical and biological materials), providing Material Safety Data Sheets (MSDS) and for regulatory compliance reporting according to a variety of chemical regulations. The principal regulations for chemical tracking are the Emergency Planning Community Right-to-Know Act (EPCRA) and the California Right-to-Know regulations. The regulations, the Hazard Communication/Lab Standard of the Occupational Safety and Health Administration (OSHA) are also key to the CM Program. The CM Program is also responsible for supporting chemical safety and information requirements for a variety of Integrated Enabling Services (IMS) programs primarily the Industrial Hygiene, Waste Management, Fire Protection, Air Quality, Emergency Management, Environmental Monitoring and Pollution Prevention programs. The principal program tool is the Chemical Information System (CIS). The system contains two key elements: the MSDS library and the chemical container-tracking database that is readily accessible to all Members of the Sandia Workforce. The primary goal of the CM Program is to ensure safe and effective chemical management at Sandia/CA. This is done by efficiently collecting and managing chemical information for our customers who include Line, regulators, DOE and ES and H programs to ensure compliance with regulations and to streamline customer business processes that require chemical information.

Lessons Learned from Sandia National Laboratories' Operational Readiness Review of the Annular Core Research Reactor (ACRR)

Energy Technology Data Exchange (ETDEWEB)

Bendure, Albert O.; Bryson, James W.

1999-05-17

The Sandia ACRR (a Hazard Category 2 Nuclear Reactor Facility) was defueled in June 1997 to modify the reactor core and control system to produce medical radioisotopes for the Department of Energy (DOE) Isotope Production Program. The DOE determined that an Operational Readiness Review (ORR) was required to confirm readiness to begin operations within the revised safety basis. This paper addresses the ORR Process, lessons learned from the Sandia and DOE ORRS of the ACRR, and the use of the ORR to confirm authorization basis implementation.

Process envelopes for stabilisation/solidification of contaminated soil using lime-slag blend.

Science.gov (United States)

Kogbara, Reginald B; Yi, Yaolin; Al-Tabbaa, Abir

2011-09-01

Stabilisation/solidification (S/S) has emerged as an efficient and cost-effective technology for the treatment of contaminated soils. However, the performance of S/S-treated soils is governed by several intercorrelated variables, which complicates the optimisation of the treatment process design. Therefore, it is desirable to develop process envelopes, which define the range of operating variables that result in acceptable performance. In this work, process envelopes were developed for S/S treatment of contaminated soil with a blend of hydrated lime (hlime) and ground granulated blast furnace slag (GGBS) as the binder (hlime/GGBS = 1:4). A sand contaminated with a mixture of heavy metals and petroleum hydrocarbons was treated with 5%, 10% and 20% binder dosages, at different water contents. The effectiveness of the treatment was assessed using unconfined compressive strength (UCS), permeability, acid neutralisation capacity and contaminant leachability with pH, at set periods. The UCS values obtained after 28 days of treatment were up to ∼800 kPa, which is quite low, and permeability was ∼10(-8) m/s, which is higher than might be required. However, these values might be acceptable in some scenarios. The binder significantly reduced the leachability of cadmium and nickel. With the 20% dosage, both metals met the waste acceptance criteria for inert waste landfill and relevant environmental quality standards. The results show that greater than 20% dosage would be required to achieve a balance of acceptable mechanical and leaching properties. Overall, the process envelopes for different performance criteria depend on the end-use of the treated material.

Summary of Sandia Laboratories technical capabilities

International Nuclear Information System (INIS)

1977-05-01

The technical capabilities of Sandia Laboratories are detailed in a series of companion reports. In this summary the use of the capabilities in technical programs is outlined and the capabilities are summarized. 25 figures, 3 tables

Preliminary study on immobilization of buffing dust by solidification method in ceramic brick

Science.gov (United States)

Yuliansyah, Ahmad Tawfiequrrahman; Prasetya, Agus; Putra, Arif Eka; Satriawan, Humam Budi

2017-11-01

Leather-based industries generate a substantial amount of hazardous solid and liquid wastes in their process. One of the solid wastes is buffing dust, which is fine particulates containing fat, tanning, dyes and chromium. From 1 ton of leather processed, approximately 2-6 kg of buffing dust is generated. Chromium in the buffing dust is carcinogenic, so a proper handling is highly required. Solidification is a method commonly used to immobilize toxic material. Hence, the material is trapped in a matrix made of binding agents to minimize its mobility. However, a very small amount of the materials is sometimes released to the environment during storage. This study investigates leaching process of chromium from immobilized buffing dust in ceramic brick. Buffing dust, which contains chromium, is solidified by mixing it with clay at certain compositions and fired in a muffle furnace to produce a ceramic brick. Performance of the solidification process is evaluated by measuring the leaching of chromium in the leaching test. The results show that the solidification has significantly reduced the potential release of chromium to the environment. Higher of the firing temperature, less chromium is leached from ceramic brick. The chromium concentration of leachate water from 800°C brick is 0.376 ppm, while those from 850 and 900°C brick are 0.212 and 0.179 ppm respectively.

Experimental and Theoretical Investigations of the Solidification of Eutectic Al-Si Alloy

Science.gov (United States)

Sen, S.; Catalina, A. V.; Rose, M. Franklin (Technical Monitor)

2001-01-01

The eutectic alloys have a wide spectrum of applications due to their good castability and physical and mechanical properties. The interphase spacing resulting during solidification is an important microstructural feature that significantly influences the mechanical behavior of the material. Thus, knowledge of the evolution of the interphase spacing during solidification is necessary in order to properly design the solidification process and optimize the material properties. While the growth of regular eutectics is rather well understood, the irregular eutectics such as Al-Si or Fe-graphite exhibit undercoolings and lamellar spacings much larger than those theoretically predicted. Despite of a considerable amount of experimental and theoretical work a clear understanding of the true mechanism underlying the spacing selection in irregular eutectics is yet to be achieved. A new experimental study of the solidification of the eutectic Al-Si alloy will be reported in this paper. The measured interface undercoolings and lamellar spacing will be compared to those found in the literature in order to get more general information regarding the growth mechanism of irregular eutectics. A modification of the present theory of the eutectic growth is also proposed. The results of the modified mathematical model, accounting for a non-isothermal solid/liquid interface, will be compared to the experimental measurements.

A Comparative study of solidification of Al-Cu alloy under flow of cylindrical radial heat and the unidirectional vertically

Directory of Open Access Journals (Sweden)

Jean Robert P. Rodrigues

2014-09-01

Full Text Available In spite of technological importance of solidification of metallic alloys under radial heat flow, relatively few studies have been carried out in this area. In this work the solidification of Al 4.5 wt% Cu cylinders against a steel massive mold is analyzed and compared with unidirectional solidification against a cooled mold. Initially temperature variations at different positions in the casting and in the mold were measured during solidification using a data acquisition system. These temperature variations were introduced in a numerical method in order to determine the variation of heat transfer coefficient at metal/mold interface by inverse method. The primary and secondary dendrite arm spacing variations were measured through optical microscopy. Comparisons carried out between experimental and numerical data showed that the numerical method describes well the solidification processes under radial heat flux.

Annual Site Environmental Report Sandia National Laboratories, Albuquerque, New Mexico, Calendar year 2007

Energy Technology Data Exchange (ETDEWEB)

Agogino, Karen [National Nuclear Security Administration (NNSA), Washington, DC (United States); Sanchez, Rebecca [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2008-09-30

Sandia National Laboratories, New Mexico (SNL/NM) is a government-owned/contractor-operated facility. Sandia Corporation (Sandia), a wholly owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA). The DOE/NNSA Sandia Site Office (SSO) administers the contract and oversees contractor operations at the site. This annual report summarizes data and the compliance status of Sandia Corporation’s environmental protection and monitoring programs through December 31, 2007. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention (P2), environmental restoration (ER), oil and chemical spill prevention, and implementation of the National Environmental Policy Act (NEPA). Environmental monitoring and surveillance programs are required by DOE Order 450.1, Environmental Protection Program (DOE 2007a) and DOE Manual 231.1-1A, Environment, Safety, and Health Reporting (DOE 2007).

Environmental Testing Philosophy for a Sandia National Laboratories' Small Satellite Project - A Retrospective

Energy Technology Data Exchange (ETDEWEB)

CAP,JEROME S.

2000-08-24

Sandia has recently completed the flight certification test series for the Multi-Spectral Thermal Imaging satellite (MTI), which is a small satellite for which Sandia was the system integrator. A paper was presented at the 16th Aerospace Testing Seminar discussing plans for performing the structural dynamics certification program for that satellite. The testing philosophy was originally based on a combination of system level vibroacoustic tests and component level shock and vibration tests. However, the plans evolved to include computational analyses using both Finite Element Analysis and Statistical Energy Analysis techniques. This paper outlines the final certification process and discuss lessons learned including both things that went well and things that should/could have been done differently.

Isotope production potential at Sandia National Laboratories: Product, waste, packaging, and transportation

International Nuclear Information System (INIS)

Trennel, A.J.

1995-01-01

The U.S. Congress directed the U.S. Department of Energy to establish a domestic source of molybdenum-99, an essential isotope used in nuclear medicine and radiopharmacology. An Environmental Impact Statement for production of 99 Mo at one of four candidate sites is being prepared. As one of the candidate sites, Sandia National Laboratories is developing the Isotope Production Project. Using federally approved processes and procedures now owned by the U.S. Department of Energy, and existing facilities that would be modified to meet the production requirements, the Sandia National Laboratories' Isotope Project would manufacture up to 30 percent of the U.S. market, with the capacity to meet 100 percent of the domestic need if necessary. This paper provides a brief overview of the facility, equipment, and processes required to produce isotopes. Packaging and transportation issues affecting both product and waste are addressed, and the storage and disposal of the four low-level radioactive waste types generated by the production program are considered. Recommendations for future development are provided

Study and modeling of heat transfer during the solidification of semi-crystalline polymers

Energy Technology Data Exchange (ETDEWEB)

Le Goff, R.; Poutot, G.; Delaunay, D. [Laboratoire de Thermocinetique de l' ecole polytechnique de l' universite de Nantes, UMR CNRS 6607, rue Christian Pauc, BP 50609 44306 Nantes cedex 3 (France); Fulchiron, R.; Koscher, E. [Laboratoire des Materiaux Polymeres et des Biomateriaux, IMP/UMR CNRS 5627, Universite Claude Bernard, Lyon 1, 69622 Villeurbanne Cedex (France)

2005-12-01

Semi-crystalline polymers are materials whose behavior during their cooling is difficult to model because of the strong coupling between the crystallization, heat transfer, pressure and shear. Thanks to two original apparatus we study solidification of such a polymer without shear. Firstly the comparison between experimental results and a numerical model will permit to validate crystallization kinetic for cooling rate reachable by DSC. The second experiment makes it possible to analyze solidification for high cooling rate, corresponding to some manufacturing processes. It appears that crystallization has an influence on the thermal contact resistance. (author)

A case for Sandia investment in complex adaptive systems science and technology.

Energy Technology Data Exchange (ETDEWEB)

Colbaugh, Richard; Tsao, Jeffrey Yeenien; Johnson, Curtis Martin; Backus, George A.; Brown, Theresa Jean; Jones, Katherine A.

2012-05-01

This white paper makes a case for Sandia National Laboratories investments in complex adaptive systems science and technology (S&T) -- investments that could enable higher-value-added and more-robustly-engineered solutions to challenges of importance to Sandia's national security mission and to the nation. Complex adaptive systems are ubiquitous in Sandia's national security mission areas. We often ignore the adaptive complexity of these systems by narrowing our 'aperture of concern' to systems or subsystems with a limited range of function exposed to a limited range of environments over limited periods of time. But by widening our aperture of concern we could increase our impact considerably. To do so, the science and technology of complex adaptive systems must mature considerably. Despite an explosion of interest outside of Sandia, however, that science and technology is still in its youth. What has been missing is contact with real (rather than model) systems and real domain-area detail. With its center-of-gravity as an engineering laboratory, Sandia's has made considerable progress applying existing science and technology to real complex adaptive systems. It has focused much less, however, on advancing the science and technology itself. But its close contact with real systems and real domain-area detail represents a powerful strength with which to help complex adaptive systems science and technology mature. Sandia is thus both a prime beneficiary of, as well as potentially a prime contributor to, complex adaptive systems science and technology. Building a productive program in complex adaptive systems science and technology at Sandia will not be trivial, but a credible path can be envisioned: in the short run, continue to apply existing science and technology to real domain-area complex adaptive systems; in the medium run, jump-start the creation of new science and technology capability through Sandia's Laboratory Directed Research

Matching time and spatial scales of rapid solidification: dynamic TEM experiments coupled to CALPHAD-informed phase-field simulations

Science.gov (United States)

Perron, Aurelien; Roehling, John D.; Turchi, Patrice E. A.; Fattebert, Jean-Luc; McKeown, Joseph T.

2018-01-01

A combination of dynamic transmission electron microscopy (DTEM) experiments and CALPHAD-informed phase-field simulations was used to study rapid solidification in Cu-Ni thin-film alloys. Experiments—conducted in the DTEM—consisted of in situ laser melting and determination of the solidification kinetics by monitoring the solid-liquid interface and the overall microstructure evolution (time-resolved measurements) during the solidification process. Modelling of the Cu-Ni alloy microstructure evolution was based on a phase-field model that included realistic Gibbs energies and diffusion coefficients from the CALPHAD framework (thermodynamic and mobility databases). DTEM and post mortem experiments highlighted the formation of microsegregation-free columnar grains with interface velocities varying from ˜0.1 to ˜0.6 m s-1. After an ‘incubation’ time, the velocity of the planar solid-liquid interface accelerated until solidification was complete. In addition, a decrease of the temperature gradient induced a decrease in the interface velocity. The modelling strategy permitted the simulation (in 1D and 2D) of the solidification process from the initially diffusion-controlled to the nearly partitionless regimes. Finally, results of DTEM experiments and phase-field simulations (grain morphology, solute distribution, and solid-liquid interface velocity) were consistent at similar time (μs) and spatial scales (μm).

Retrofit of existing Dow solidification system at quad cities nuclear station

International Nuclear Information System (INIS)

Dekitis, L.; Jarvis, N.; Petri, R.; Testa, J.

1983-01-01

Over the past year ATCOR has been involved in the design, testing and supply of an In-container Mixing System Retrofit for Commonwealth Edison's Quad Cities Nuclear Station Solidification System. The system supplied by DOW, itself a retrofit of a urea formaldehyde system, was based upon use of 50 cubic foot containers (liners). ATCOR's retrofit increased liner capacity to 170 cubic feet and allowed in-cask solidification of highly radioactive material. This paper discusses the reasons for the decision to replace equipment within the originally furnished system and the development of the ATCOR plan to proof-test this equipment prior to delivery at the site. Results of this pre-testing, and a comparison between pre-tested conditions and the actual in-plan start-up tests are presented. Development of improved instrumentation and mechanical modifications which enhance the reliability of the ATCOR/DOW process In-container Mixing System was provided as a part of this project. Test results are presented on instruments, controls and the unique method of mechanical attachment of the Mixing Head to the solidification container

A scaling analysis of alloy solidification in presence of electromagnetic stirring

International Nuclear Information System (INIS)

Kumar, Arvind; Dutta, Pradip

2006-01-01

Application of electromagnetic stirring (EMS) during continuous casting shears off the dendrites from the solidification front to produce billets with a non-dendritic microstructure. In the present study, a systematic approach to the scaling analysis of momentum, energy and species conservation equations pertaining to the case of the solidification of a binary alloy in the presence of EMS is outlined. With suitable choices of non-dimensionalizing parameters, the governing equations coupled with appropriate boundary conditions are first scaled, and then the relative significance of various terms appearing in them are analysed. In the physical domain two regions are identified, one where the electromagnetic forces play a dominant role in the momentum equations, and the other where the inertia and viscous effects play major roles. Using the scaling predictions, the influence of various processing parameters on the system variables can be utilized for the selection of appropriate electromagnetic forces to shear off the dendrites from the solidification area. For the sake of assessment of the scaling analysis, the predictions are validated against corresponding computational results

Sandia National Laboratories ASCI Applications Software Quality Engineering Practices; TOPICAL

International Nuclear Information System (INIS)

ZEPPER, JOHN D.; ARAGON, KATHRYN MARY; ELLIS, MOLLY A.; BYLE, KATHLEEN A.; EATON, DONNA SUE

2002-01-01

This document provides a guide to the deployment of the software verification activities, software engineering practices, and project management principles that guide the development of Accelerated Strategic Computing Initiative (ASCI) applications software at Sandia National Laboratories (Sandia). The goal of this document is to identify practices and activities that will foster the development of reliable and trusted products produced by the ASCI Applications program. Document contents include an explanation of the structure and purpose of the ASCI Quality Management Council, an overview of the software development lifecycle, an outline of the practices and activities that should be followed, and an assessment tool. These sections map practices and activities at Sandia to the ASCI Software Quality Engineering: Goals, Principles, and Guidelines, a Department of Energy document

Calendar Year 2009 Annual Site Environmental Report for Sandia National Laboratories, New Mexico

Energy Technology Data Exchange (ETDEWEB)

Armstrong, Karen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bailey-White, Brenda [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bonaguidi, Joseph [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Brown, Mendy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Byrd, Caroline [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cabble, Kevin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Castillo, Dave [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Coplen, Amy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Curran, Kelsey [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Deola, Regina [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Duran, Leroy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Eckstein, Joanna [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Evelo, Stacie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Fitzgerald, Tanja [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); French, Chris [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gerard, Morgan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gonzales, Linda [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gorman, Susan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Jackson, Timothy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Jarry, Jeff [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Jones, Adrian [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lauffer, Franz [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Mauser, Joseph [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Mayeux, Lucie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); McCord, Samuel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, Mark [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Oborny, Stephanie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Perini, Robin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Puissant, Pamela [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Reiser, Anita [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Roma, Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Salinas, Stephanie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Skelly, Michael [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ullrich, Rebecca [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Wagner, Katrina [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Wrons, Ralph [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2010-09-30

Sandia National Laboratories, New Mexico (SNL/NM) is a government-owned/contractor operated facility. Sandia Corporation (Sandia), a wholly owned subsidiary of Lockheed Martin Corporation (LMC), manages and operates the laboratory for the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA). The DOE/NNSA, Sandia Site O ffice (SSO) administers the contract and oversees contractor operations at the site. This annual report summarizes data and the compliance status of Sandia Corporation’s environmental protection and monitoring programs through December 31, 2009. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention (P2), environmental restoration (ER), oil and chemical spill prevention, and implementation of the National Environmental Policy Act (NEPA). Environmental monitoring and surveillance programs are required by DOE Order 450.1A, Environmental Protection Program (DOE 2008a) and DOE Manual 231.1-1A, Environment, Safety, and Health Reporting (DOE 2007).

Modular radwaste volume reduction and solidification systems

International Nuclear Information System (INIS)

Miller, E.L.

1986-01-01

This paper describes both the modular transportable and the modular mobile liquid radwaste volume reduction and solidification units based on a General Electric Company developed and patented process called AZTECH (a trademark of GE). An AZTECH system removes all water by azeotropic distillation and encapsulates the remaining solids in a polyester compound. The resulting monolith is suitable for either long term above ground storage or shallow land burial. Pilot and demonstration plant testing has confirmed the design parameters. The three processing modules are covered together with data which resulted in Nuclear Regulatory Commission approval on Dec. 30, 1985

Alternative method of solidification for low-level class a radioactive waste

International Nuclear Information System (INIS)

Mayo, K.S.

1988-01-01

New solidification media have been developed that exhibit excellent spatial efficiency over the entire range of virtually all Class A liquid wastes. These new media are being used to incorporate from 41 to 48 gallons of liquid radioactive waste in a 55-gallon drum. To date, wastes processing at nuclear power plants and facilities include oils, evaporator bottoms, sludges, and ion-exchanges resins as well as combinations of these waste streams. This paper comparatively discusses the performance of solidification agents known as AQUASET TM and PETROSET TM with other currently available agents. It presents key advantages of using the AQUASET and PETROSET media over other media. These advantages include improvements in packaging efficiency, leachability, and repeatability

Solidification of saturated radioactive organic ion exchangers and of ash from incineration plant

International Nuclear Information System (INIS)

Timulak, J.; Krejci, F.; Pekar, A.; Gulis, G.; Breza, M.

1985-01-01

The study of bituminization of saturated radioactive organic ion exchangers was centred on finding the effect of the water content of ion exchangers on the process of solidification and on the water content of bituminization products, the optimization of temperature conditions in the process of bituminization, on seeking a suitable bitumen, on testing the radiation and thermal stability of the bituminization product, on finding its properties as well as the effects of nuclear radiation on these properties. Ion exchangers of Czechoslovak and Soviet make were used in all experiments. It was found that solidified ion exchangers must have a maximum moisture of 10%, and the temperature during solidification must not exceed 130 degC. The negative effect of boric acid on cement solidification may be removed by neutralization of esterification of this acid following its release from the ion exchangers by hydrochloric acid. Some other results of the experiments are tabulated. The obtained results describe the behaviour of the product only during a brief period of time as compared with the long time of long-term disposal. It will therefore be necessary to devote attention to finding the characteristics of long-term behaviour of products during disposal. (Z.M.)

Sandia National Laboratories Institutional Plan FY1994--1999

Energy Technology Data Exchange (ETDEWEB)

1993-10-01

This report presents a five year plan for the laboratory. This plan takes advantage of the technical strengths of the lab and its staff to address issues of concern to the nation on a scope much broader than Sandia`s original mission, while maintaining the general integrity of the laboratory. The plan proposes initiatives in a number of technologies which overlap the needs of its customers and the strengths of its staff. They include: advanced manufacturing technology; electronics; information and computational technology; transportation energy technology and infrastructure; environmental technology; energy research and technology development; biomedical systems engineering; and post-cold war defense imperatives.

Sandia National Laboratories: Careers: Special Programs

Science.gov (United States)

Program Master's Fellowship Program Wounded Warrior Career Development Program Careers Special Programs Special career opportunities for select individuals Join Sandia's workforce while receiving support and Laboratories' Affirmative Action Plan. Learn more about MFP. Wounded Warrior Career Development Program U.S

Neutron radiography for visualization of liquid metal processes: bubbly flow for CO2 free production of Hydrogen and solidification processes in EM field

Science.gov (United States)

Baake, E.; Fehling, T.; Musaeva, D.; Steinberg, T.

2017-07-01

The paper describes the results of two experimental investigations aimed to extend the abilities of a neutron radiography to visualize two-phase processes in the electromagnetically (EM) driven melt flow. In the first experiment the Argon bubbly flow in the molten Gallium - a simulation of the CO2 free production of Hydrogen process - was investigated and visualized. Abilities of EM stirring for control on the bubbles residence time in the melt were tested. The second experiment was directed to visualization of a solidification front formation under the influence of EM field. On the basis of the neutron shadow pictures the form of growing ingot, influenced by turbulent flows, was considered. In the both cases rotating permanent magnets were agitating the melt flow. The experimental results have shown that the neutron radiography can be successfully employed for obtaining the visual information about the described processes.

Sandia Combustion Research Program

Energy Technology Data Exchange (ETDEWEB)

Johnston, S.C.; Palmer, R.E.; Montana, C.A. (eds.)

1988-01-01

During the late 1970s, in response to a national energy crisis, Sandia proposed to the US Department of Energy (DOE) a new, ambitious program in combustion research. Shortly thereafter, the Combustion Research Facility (CRF) was established at Sandia's Livermore location. Designated a ''user facility,'' the charter of the CRF was to develop and maintain special-purpose resources to support a nationwide initiative-involving US inventories, industry, and national laboratories--to improve our understanding and control of combustion. This report includes descriptions several research projects which have been simulated by working groups and involve the on-site participation of industry scientists. DOE's Industry Technology Fellowship program, supported through the Office of Energy Research, has been instrumental in the success of some of these joint efforts. The remainder of this report presents results of calendar year 1988, separated thematically into eleven categories. Referred journal articles appearing in print during 1988 and selected other publications are included at the end of Section 11. Our traditional'' research activities--combustion chemistry, reacting flows, diagnostics, engine and coal combustion--have been supplemented by a new effort aimed at understanding combustion-related issues in the management of toxic and hazardous materials.

NNSA Master Asset Map - Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Billie, Gepetta S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-01-01

This report gives information on the following topics related to Sandia National Laboratories: site leadership's vision, condition, footprint management, major gaps and risks, and proposed investment plan.

Solidification paths in modified Inconel 625 weld overlay material

DEFF Research Database (Denmark)

Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

2009-01-01

Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification....... Metallographic analysis of solidified samples of Inconel 625 with addition of selected elements is compared with thermodynamic modelling of segregation during solidification. The influence of changes in the melt chemistry on the formation of intermetallic phases during solidification is shown. In particular...

Numerical investigation of thermal and residual stress of sapphire during c-axis vertical Bridgman growth process considering the solidification history effect

Science.gov (United States)

Hwang, Ji Hoon; Lee, Young Cheol; Lee, Wook Jin

2018-01-01

Sapphire single crystals have been highlighted for epitaxial of gallium nitride films in high-power laser and light emitting diode industries. In this study, the evolution of thermally induced stress in sapphire during the vertical Bridgman crystal growth process was investigated using a finite element model that simplified the real Bridgman process. A vertical Bridgman process of cylindrical sapphire crystal with a diameter of 50 mm was considered for the model. The solidification history effect during the growth was modeled by the quite element technique. The effects of temperature gradient, seeding interface shape and seeding position on the thermal stress during the process were discussed based on the finite element analysis results.

Recent Advances in Study of Solid-Liquid Interfaces and Solidification of Metals

Directory of Open Access Journals (Sweden)

Mohsen Asle Zaeem

2018-02-01

Full Text Available Solidification occurs in several material processing methods, such as in casting, welding, and laser additive manufacturing of metals, and it controls the nano- and microstructures, as well as the overall properties of the products[...

Directional Solidification and Liquidus Projection of the Sn-Co-Cu System

Science.gov (United States)

Chen, Sinn-Wen; Chang, Jui-Shen; Pan, Kevin; Hsu, Chia-Ming; Hsu, Che-Wei

2013-04-01

This study investigates the Sn-Co-Cu ternary system, which is of interest to the electronics industry. Ternary Sn-Co-Cu alloys were prepared, their as-solidified microstructures were examined, and their primary solidification phases were determined. The primary solidification phases observed were Cu, Co, Co3Sn2, CoSn, CoSn2, Cu6Sn5, Co3Sn2, γ, and β phases. Although there are ternary compounds reported in this ternary system, no ternary compound was found as the primary solidification phase. The directional solidification technique was applied when difficulties were encountered using the conventional quenching method to distinguish the primary solidification phases, such as Cu6Sn5, Cu3Sn, and γ phases. Of all the primary solidification phases, the Co3Sn2 and Co phases have the largest compositional regimes in which alloys display them as the primary solidification phases. There are four class II reactions and four class III reactions. The reactions with the highest and lowest reaction temperatures are both class III reactions, and are L + CoSn2 + Cu6Sn5 = CoSn3 at 621.5 K (348.3 °C) and L + Co3Sn2 + CoSn = Cu6Sn5 at 1157.8 K (884.6 °C), respectively.

[Recent advance in solidification/stabilization technology for the remediation of heavy metals-contaminated soil].

Science.gov (United States)

Hao, Han-zhou; Chen, Tong-bin; Jin, Meng-gui; Lei, Mei; Liu, Cheng-wu; Zu, Wen-pu; Huang, Li-mi

2011-03-01

Remediation of heavy metals-contaminated soil is still a difficulty and a hotspot of international research projects. At present, the technologies commonly adopted for the remediation of contaminated sites mainly include excavation, solidification/stabilization (S/S), soil washing, soil vapor extraction (SVE), thermal treatment, and bioremediation. Based on the S/S technical guidelines of Unite State Environmental Protection Agency (EPA) and United Kingdom Environment Agency (EA) and the domestic and foreign patents, this paper introduced the concepts of S/S and its development status at home and abroad, and discussed its future development directions. Solidification refers to a process that binds contaminated media with a reagent, changing the media's physical properties via increasing its compressive strength, decreasing its permeability, and encapsulating the contaminants to form a solid material. Stabilization refers to the process that involves a chemical reaction which reduces the leachability of a waste, chemically immobilizes the waste and reduces its solubility, making the waste become less harmful or less mobile. S/S technology includes cement solidification, lime pozzolanic solidification, plastic materials stabilization, vitrification, and regent-based stabilization. Stabilization (or immobilization) treatment processes convert contaminants to less mobile forms through chemical or thermal interactions. In stabilization technology, the aim of adding agents is to change the soil physical and chemical properties through pH control technology, redox potential technology, precipitation techniques, adsorption technology, and ion-exchange technology that change the existing forms of heavy metals in soil, and thus, reduce the heavy metals bioavailability and mobility. This review also discussed the S/S evaluation methods, highlighted the need to enhance S/S technology in the molecular bonding, soil polymers, and formulation of China's S/S technical guidelines.

A solidification/stabilization process for wastewater treatment sludge from a primary copper smelter

Directory of Open Access Journals (Sweden)

Ivšić-Bajčeta Dragana

2013-01-01

Full Text Available Wastewater treatment sludge from primary copper smelter is characterized as hazardous waste that requires treatment prior disposal due to significant amount of heavy metals and arsenic. The aim of the presented study was to investigate the feasibility and the effectiveness of solidification/stabilization process of the sludge using fly ash and lime as binders. The effectiveness of the process was evaluated by Unconfined Compressive Strength (UCS testing, leaching tests (EN 12457-4 and Toxicity Characteristic Leaching Procedure (TCLP and Acid Neutralization Capacity (ANC test. All samples reached target UCS of 0.35 MPa. Calcium to silicon concentration ratio (cCa/cSi, determined by X-Ray Fluorescence (XRF analysis, was identified as main factor governing strength development. Inductively coupled plasma-optical emission spectrometry (ICP-OES analyses of solutions after leaching tests showed excellent stabilization of Cu, Ni, Pb and Zn (above 99 % and arsenic (above 90 % in samples with high Ca(OH2 content. Results of ANC test indicated that buffering capacity of solidified material linearly depended on Ca concentration in FA and lime. Sample with 20 % of binder heaving 50 % of FA and 50 % of lime met all requirements to be safely disposed. [Projekat Ministarstva nauke Republike Srbije, br. 34033

Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

Science.gov (United States)

Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper; Hattel, Jesper Henri

2012-06-01

A methodology of how to exploit the Niyama criterion for the elimination of various defects such as centerline porosity, macrosegregation, and hot tearing in steel castings is presented. The tendency of forming centerline porosity is governed by the temperature distribution close to the end of the solidification interval, specifically by thermal gradients and cooling rates. The physics behind macrosegregation and hot tears indicate that these two defects also are dependent heavily on thermal gradients and pressure drop in the mushy zone. The objective of this work is to show that by optimizing the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model incorporated in a commercial simulation software package to determine potential flaws and inadequacies. Based on the initial casting process assessment, multiobjective optimization of the solidification pattern of the considered steel part followed. That is, the multiobjective optimization problem of choosing the proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity, the macrosegregation pattern, and primarily on hot tear formation.

Influence of solidification accelerators on structure formation of anhydrite-containing binders

Energy Technology Data Exchange (ETDEWEB)

Anikanova, L., E-mail: alasmit@mail.ru; Volkova, O., E-mail: v.olga.nikitina@gmail.com; Kudyakov, A.; Sarkisov, Y.; Tolstov, D. [Tomsk State University of Architecture and Building, 2 Solyanaya sq., Tomsk, 634003 (Russian Federation)

2016-01-15

The article presents results of scientific analysis of chemical additives influence on acid fluoride binder. It was found that the influence of sulfate nature additives on the process of hydration and solidification of the binder is similar to influence of additives on indissoluble anhydrite. Additives with SO{sub 4}{sup 2−} anion NO{sup −} are more efficient. The mentioned additives according to accelerating effect belong to the following succession: K{sub 2}SO{sub 4} > Na{sub 2}SO{sub 4} > FeSO{sub 4} > MgSO{sub 4}. Facilitation of the process of hydration and solidification of the binder, increase in density and durability of the binder (32 MPa) is to the greatest extent achieved with the introduction of 2% sodium sulfate additive of the binder’s mass into the composition of the binder along with the ultrasonic treatment of water solution. Directed crystal formation process with healing of porous structure by new growths presented as calcium sulfate dehydrate and hydroglauberite provides positive effect.

Sandia National Laboratories: Research: Research Foundations: Engineering

Science.gov (United States)

Foundations Bioscience Computing & Information Science Electromagnetics Engineering Science Geoscience Mexico Small Business Assistance Program Sandia Science & Technology Park Careers Community Library Events Careers View All Jobs Students & Postdocs Internships & Co-ops Fellowships

The effects of solidification on sill propagation dynamics and morphology

Science.gov (United States)

Chanceaux, L.; Menand, T.

2016-05-01

Sills are an integral part of the formation and development of larger plutons and magma reservoirs. Thus sills are essential for both the transport and the storage of magma in the Earth's crust. However, although cooling and solidification are central to magmatism, their effects on sills have been so far poorly studied. Here, the effects of solidification on sill propagation dynamics and morphology are studied by means of analogue laboratory experiments. Hot fluid vegetable oil (magma analogue), that solidifies during its propagation, is injected as a sill in a colder layered gelatine solid (elastic host rock analogue). The injection flux and temperature are maintained constant during an experiment and systematically varied between each experiment, in order to vary and quantify the amount of solidification between each experiments. The oil is injected directly at the interface between the two gelatine layers. When solidification effects are small (high injection temperatures and fluxes), the propagation is continuous and the sill has a regular and smooth surface. Inversely, when solidification effects are important (low injection temperatures and fluxes), sill propagation is discontinuous and occurs by steps of surface-area creation interspersed with periods of momentary arrest. The morphology of these sills displays folds, ropy structures on their surface, and lobes with imprints of the leading fronts that correspond to each step of area creation. These experiments show that for a given, constant injected volume, as solidification effects increase, the area of the sills decreases, their thickness increases, and the number of propagation steps increases. These results have various geological and geophysical implications. The morphology of sills, such as lobate structures (interpretation of 3D seismic studies in sedimentary basin) and ropy flow structures (field observations) can be related to solidification during emplacement. Moreover, a non-continuous morphology

Rapid solidification growth mode transitions in Al-Si alloys by dynamic transmission electron microscopy

International Nuclear Information System (INIS)

Roehling, John D.; Coughlin, Daniel R.; Gibbs, John W.; Baldwin, J. Kevin; Mertens, James C.E.; Campbell, Geoffrey H.; Clarke, Amy J.; McKeown, Joseph T.

2017-01-01

In situ dynamic transmission electron microscope (DTEM) imaging of Al-Si thin-film alloys was performed to investigate rapid solidification behavior. Solidification of alloys with compositions from 1 to 15 atomic percent Si was imaged during pulsed laser melting and subsequent solidification. Solely α-Al solidification was observed in Al-1Si and Al-3Si alloys, and solely kinetically modified eutectic growth was observed in Al-6Si and Al-9Si alloys. A transition in the solidification mode in eutectic and hypereutectic alloys (Al-12Si and Al-15Si) from nucleated α-Al dendrites at lower solidification velocities to planar eutectic growth at higher solidification velocities was observed, departing from trends previously seen in laser-track melting experiments. Comparisons of the growth modes and corresponding velocities are compared with previous solidification models, and implications regarding the models are discussed.

Sandia, California Tritium Research Laboratory transition and reutilization project

Energy Technology Data Exchange (ETDEWEB)

Garcia, T.B. [Sandia National Lab., Albuquerque, NM (United States)

1997-02-01

This paper describes a project within Sandia National Laboratory to convert the shut down Tritium Research Laboratory into a facility which could be reused within the laboratory complex. In the process of decommissioning and decontaminating the facility, the laboratory was able to save substantial financial resources by transferring much existing equipment to other DOE facilities, and then expeditiously implementing a decontamination program which has resulted in the building being converted into laboratory space for new lab programs. This project of facility reuse has been a significant financial benefit to the laboratory.

Toward Understanding Pore Formation and Mobility during Controlled Directional Solidification in a Microgravity Environment Investigation (PFMI)

Science.gov (United States)

Grugel, Richard N.; Anilkumar, A. V.; Luz, Paul; Jeter, Linda; Volz, Martin P.; Spivey, Reggie; Smith, G.

2003-01-01

The generation and inclusion of detrimental porosity, e.g., pipes and rattails can occur during controlled directional solidification processing. The origin of these defects is generally attributed to gas evolution and entrapment during solidification of the melt. On Earth, owing to buoyancy, an initiated bubble can rapidly rise through the liquid melt and pop at the surface; this is obviously not ensured in a low gravity or microgravity environment. Clearly, porosity generation and inclusion is detrimental to conducting any meaningful solidification-science studies in microgravity. Thus it is essential that model experiments be conducted in microgravity, to understand the details of the generation and mobility of porosity, so that methods can be found to eliminate it. In hindsight, this is particularly relevant given the results of the previous directional solidification experiments conducted in Space. The current International Space Station (ISS) Microgravity Science Glovebox (MSG) investigation addresses the central issue of porosity formation and mobility during controlled directional solidification processing in microgravity. The study will be done using a transparent metal-analogue material, succinonitrile (SCN) and succinonitrile-water 'alloys', so that direct observation and recording of pore generation and mobility can be made during the experiments. Succinonitrile is particularly well suited for the proposed investigation because it is transparent, it solidifies in a manner analogous to most metals, it has a convenient melting point, its material properties are well characterized and, it has been successfully used in previous microgravity experiments. The PFMI experiment will be launched on the UF-2, STS-111 flight. Highlighting the porosity development problem in metal alloys during microgravity processing, the poster will describe: (i) the intent of the proposed experiments, (ii) the theoretical rationale behind using SCN as the study material for

Solidification Mechanism of the D-Gun Sprayed Fe-Al Particles

Directory of Open Access Journals (Sweden)

Wołczyński W.

2017-12-01

Full Text Available The detonation gas spraying method is used to study solidification of the Fe-40Al particles after the D-gun spraying and settled on the water surface. The solidification is divided into two stages. First, the particle solid shell forms during the particle contact with the surrounding air / gas. Usually, the remaining liquid particle core is dispersed into many droplets of different diameter. A single Fe-Al particle is described as a body subjected to a rotation and finally to a centrifugal force leading to segregation of iron and aluminum. The mentioned liquid droplets are treated as some spheres rotated freely / chaotically inside the solid shell of the particle and also are subjected to the centrifugal force. The centrifugal force, and first of all, the impact of the particles onto the water surface promote a tendency for making punctures in the particles shell. The droplets try to desert / abandon the mother-particles through these punctures. Some experimental evidences for this phenomenon are delivered. It is concluded that the intensity of the mentioned phenomenon depends on a given droplet momentum. The droplets solidify rapidly during their settlement onto the water surface at the second stage of the process under consideration. A model for the solidification mechanism is delivered.

Sandia's severe human body Electrostatic Discharge Tester (SSET)

International Nuclear Information System (INIS)

Barnum, J.R.

1991-01-01

This paper reports that the Electromagnetic Testing Division at Sandia National Laboratories (SNL) has developed a simulator to replicate a severe human body electrostatic discharge event. This simulator is referred to as Sandia's Severe Human Body Electrostatic Discharge Tester (SSET). The SSET is configured as a coaxial transmission line, which allows control of parasitic inductance and capacitance to achieve the desired waveform signature, and operates reliably at voltages up to 35 kV. It is constructed from off-the-shelf or easily fabricated components and costs approximately $750 for materials, not including the power supply. The output is very repeatable and provides good simulation fidelity of a severe human body discharge

Evaluation of Strontium Selectivity by Sandia Octahedral Molecular Sieves (SOMS).

Energy Technology Data Exchange (ETDEWEB)

Rigali, Mark J.; Stewart, Thomas Austin

2016-01-01

Sandia National Laboratories has collaborated with Pleasanton Ridge Research Company (PRRC) to determine whether Sandia Octahedral Molecular Sieves (SOMS) and modified SOMs materials can be synthesized in large batches and produced in granular form. Sandia National Laboratories tested these SOMS and its variants based in aqueous chemical environments for an application-based evaluation of material performance as a sorbent. Testing focused primarily on determining the distribution coefficients (K _d ) and chemical selectivity SOMs for alkali earth (Sr) ions in aqueous and dilute seawater solutions. In general the well-crystallized SOMS materials tested exhibited very high K d values (>10 ⁶ ) in distilled water but K _d values dropped substantially (%7E10 ² -10 ³ ) in the dilute seawater (3%). However, one set of SOMS samples (1.4.2 and 1.4.6) provided by PRRC yielded relatively high K d (approaching 10 ⁴ ) in dilute seawater. Further examination of these samples by scanning electron microscopy (SEM) revealed the presence of at least two phases at least one of which may be accounting for the improved K d values in dilute seawater. Evaluation of Strontium Selectivity by Sandia Octahedral Molecular Sieves (SOMS) January 20, 2016

Disaster forming reasons on fire explosion at an asphalt solidification processing facility

International Nuclear Information System (INIS)

Hasegawa, Kazutoshi; Li Yongfu; Sun Jinhua

2002-01-01

Disaster forming reasons on fire explosion accident at an asphalt solidification processing facility of the Power Reactor and Nuclear Fuel Development Corporation formed on 1997 was elucidated. Mixture of salts composing of nitrates, nitrites, and so on with asphalt was filled into a drum at about 180 centigrade, and generated disaster during its natural cooling after about 20 hours. Its reason consisted in change of production condition to make liquid wastes of batches 29 and 30 producing the mixture to contain about 7.7 g/L of salts and liquid wastes supplying rate to reduce to about 160 mL/h. The liquid wastes were mixed with asphalt heated to temperature of about 250 centigrade, when it contained a lot of NaHCO 3 into the salts particles on filling the mixture because moisture was evaporated more rapidly under pressure of phosphates based on the change of production condition. NaHCO 3 directly decomposed to make the salts particles porous and to form a weak redox reaction based on boundary reaction appearing at temperature range from 160 to 200 centigrades. By this reaction, the mixture filled into drum generated thermal accumulation to fire the mixture. (G.K.)

This is Sandia

Energy Technology Data Exchange (ETDEWEB)

1995-02-01

Sandia is a multiprogram engineering and science laboratory operated for the Department of Energy with major facilities at Albuquerque, New Mexico, and Livermore, California, and a test range near Tonapah, Nevada. It has major research and development responsibilities for nuclear weapons, arms control, energy, the environment, economic competitiveness, and other areas of importance to the needs of the nation. The principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, reliability, security, use control, and military performance. This publication gives a brief overview of the multifaceted research programs conducted by the laboratory.

2016 Annual Site Environmental Report Sandia National Laboratories/New Mexico.

Energy Technology Data Exchange (ETDEWEB)

Salas, Angela Maria [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Griffith, Stacy R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-07-01

Sandia National Laboratories (SNL) is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s (DOE’s), National Nuclear Security Administration (NNSA). The DOE/NNSA Sandia Field Office administers the contract and oversees contractor operations at SNL, New Mexico. This Annual Site Environmental Report (ASER) summarizes data and the compliance status of sustainability, environmental protection, and monitoring programs at SNL/NM during calendar year 2016. Major environmental programs include air quality, water quality, groundwater protection, terrestrial and ecological surveillance, waste management, pollution prevention, environmental restoration, oil and chemical spill prevention, and implementation of the National Environmental Policy Act. This ASER is prepared in accordance with and required by DOE O 231.1B, Admin Change 1, Environment, Safety, and Health Reporting.

1993 Site environmental report Sandia National Laboratories, Albuquerque, New Mexico

International Nuclear Information System (INIS)

Culp, T.A.; Cheng, C.F.; Cox, W.; Durand, N.; Irwin, M.; Jones, A.; Lauffer, F.; Lincoln, M.; McClellan, Y.; Molley, K.

1994-11-01

This 1993 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. Summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, environmental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum offsite dose impact was calculated to be 0.0016 millirem. The total population within a 50-mile (80 kilometer) radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.027 person-rem during 1993 from the laboratories operations, As in the previous year, the 1993 operations at Sandia National Laboratories/New Mexico had no discernible impact on the general public or on the environment. This report is prepared for the U.S. Department of Energy in compliance with DOE Order 5400.1

Numerical study on morphology and solidification characteristics of successive droplet depositions on a substrate

Science.gov (United States)

Adaikalanathan, Vimalan

Successive droplet impingement finds extensive applications in additive manufacturing technologies such as 3D printing, Liquid Metal Jetting and Net Form Manufacturing. Deposition, deformation and solidification of droplets are the constitutive stages in the process which determine the final outcome. Detailed knowledge about the flow behaviour, phase transformation and free surface deformation is required to have a complete understanding and optimization of the process parameters. Experimental research in this field is only limited to imaging techniques and post solidification analysis which only provide superficial information while overlooking most of the governing phenomenon. Knowledge of the physics governing the fluid and thermal behaviours can be applied to study the process with real time data pertaining to flow field, temperature profiles and solidification. However, free surface tracking, surface tension modelling, non-isothermal solidification and convection dominant heat transfer pose mathematical challenges in the solution of the governing equations. Moreover, deposition of droplets on pre-solidified splats or non-flat surfaces requires accurate special attention. The objective of the present work is to model the successive droplet impacts and simultaneous solidification and deformation. The highly non-linear flow field governed by the Navier Stokes equation is solved using a Two Step Projection method. The surface tension effects are accounted for through a Continuum Surface Force technique. One of the crucial elements in the study is the interface tracking algorithm. A Coupled Level Set Volume of Fluid (CLSVOF) method is formulated to give an accurate orientation of the drastically deforming interface and also facilitates generation of multiple droplets in a fixed domain at a user defined frequency, thereby conserving computational resources. The phase change is modelled using an enthalpy formulation of the energy equation with an implicit source term

Powder-Metallurgy Process And Product

Science.gov (United States)

Paris, Henry G.

1988-01-01

Rapid-solidification processing yields alloys with improved properties. Study undertaken to extend favorable property combinations of I/M 2XXX alloys through recently developed technique of rapid-solidification processing using powder metallurgy(P/M). Rapid-solidification processing involves impingement of molten metal stream onto rapidly-spinning chill block or through gas medium using gas atomization technique.

Application of the Method of Direct Solidification for Obtaining New Materials

International Nuclear Information System (INIS)

Grankin, S.S.

2007-01-01

The influence of the method of direct solidification on the formation of the material structure has been considered. The main methods of single crystal growth have been described. A considerable influence of the crystal growth parameters (temperature gradient at the front of solidification and the speed of moving of the front of solidification) on the type of the structure and morphology of single crystals has been shown. The examples of application of the method of direct solidification in experimental and industrial production are showed: production of directly crystallized blades for turbines of nuclear power plants and gas-turbine engines

Solidification of the polyester coatings with accelerated electron beam in air

International Nuclear Information System (INIS)

Braginskaya, A.E.; Duvakina, N.I.; Kontorov, D.S.; Kuznetsova, L.I.; Kuz'min, A.A.; Nikolaev, A.F.

1976-01-01

A study has been made to find lacquer-paint compositions which are able to solidify in the air under the action of the electron beam with formation of beautiful, glistening and firm coating on wood. As objects under study compositions on the basis of oligoethercrylates, vinyl-series monomers, non-saturated polyether resins of industrial makes and newly created polymer compositions have been used. Styrol, methylmethacrylate, dimethylacryl triglicol ether (TGM-3), α,w-dimethacrylbis (diglicol) phthalate (MDF) have been used as monomers. Solidification of lacquer-paint coatings by the electron beam has been made under the electron energy of 250-400 keV and the current density of 10-120 μA/cm 2 . Solidification of lacquers has been performed at the room temperature. The effect of reactive additives, of the nature of the monomer and the polyether on the radiational solidification process have been studied. As a result of these studies polyether compositions have been developed, which are able to solidify in the air under the action of electrons at the room temperature for a short time with formation of the glistening firm surface; these compositions can be used to obtain coatings on wood, paper, metal and other substrates

Superconducting Technology Program: Sandia 1993 annual report

International Nuclear Information System (INIS)

Roth, E.P.

1994-05-01

Sandia's STP program is a four-part high-temperature superconductor (HTS) research and development program consisting of efforts in powder synthesis and process development, thallium-based HTS film development, wire and tape fabrication, and HTS motor design. The objective of this work is to develop high-temperature superconducting conductors (wire and tape) capable of meeting requirements for high-power electrical devices of interest to industry. The four research efforts currently underway are: (1) process research on the material synthesis of high-temperature superconductors; (2) investigation of the synthesis and processing of thallium-based high-temperature superconducting thick films; (3) process development and characterization of high-temperature superconducting wire and tape, and (4) cryogenic design of a high-temperature superconducting motor. This report outlines the research that has been performed during FY93 in each of these four areas. A brief background of each project is included to provide historical context and perspective. Major areas of research are described, although no attempt has been made to exhaustively include all work performed in each of these areas

Sandia National Laboratories: News: Publications: Fact Sheets

Science.gov (United States)

Environmental Management System Pollution Prevention History 60 impacts Diversity Locations Facts & Figures Does Sandia Buy? Opportunities Small Business Procurement Technical Assistance Program (PTAP) Current Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for

Optimisation of the microstructure of YBa2Cu3O7-δ superconducting ceramics textured by horizontal solidification. Effects of a magnetic field applied vertically during the solidification process

International Nuclear Information System (INIS)

Durand, L.

1995-01-01

We have shown that il was possible to disperse in a very homogeneous way, into the 123 matrix, 211 particles regular in size around 1μm, by directional solidification of a mixture of 123 plus 211 sol-gel powders. The addition of 0.5 wt% of Pt lo this precursor mixture has permitted us to refine further the size of the 211 particles. Moreover, we have established that the finer the 123 powder and the faster the heating rate, the smaller the 211 particles. From another hand, we have found that the size and the microstructure of the solidified single domain was dependant upon numerous parameters. In particular, we have noted that if the cold pressed green body was not sintered before being melted, grains of solid CuO appeared into the liquid which next hardly recombined with it, giving rise to a comb like solidification front, witness of a local un-stability. Moreover, in these particular conditions, the 123 formed was found to be understoichiometric in Cu and the single domains severely limited in extension. Finally, we have observed that the application of a 4 T magnetic field during the solidification of a bar the longest axis of which was horizontal tended to align the c axis of the 123 grains parallel to the field. Incidentally, we have discovered that in the same conditions, the 211 particles trapped into the 123 matrix were also preferentially oriented. (author)

Targets development at Sandia National Laboratories

International Nuclear Information System (INIS)

Smith, M.L.; Hebron, D.; Derzon, M.; Olson, R.; Alberts, T.

1997-01-01

For many years, Sandia National Laboratories under contract to the Department of Energy has produced targets designed to understand complex ion beam and z-pinch plasma physics. This poster focuses on the features of target designs that make them suitable for Z-pinch plasma physics applications. Precision diagnostic targets will prove critical in understanding the plasma physics model needed for future ion beam and z-pinch design. Targets are designed to meet specific physics needs; in this case the authors have fabricated targets to maximize information about the end-on versus side-on x-ray emission and z-pinch hohlraum development. In this poster, they describe the fabrication and characterization techniques. They include discussion of current targets under development as well as target fabrication capabilities. Advanced target designs are fabricated by Sandia National Laboratories in cooperation with General Atomics of San Diego, CA and W.J. Schafer Associates, Inc. of Livermore, CA

Development of neural network models for the prediction of solidification mode, weld bead geometry and sensitisation in austenitic stainless steels

International Nuclear Information System (INIS)

Vasudevan, M.; Raj, B.; Prasad Rao, K.

2005-01-01

Quantitative models describing the effect of weld composition on the solidification mode, ferrite content and process parameters on the weld bead geometry are necessary in order to design composition of the welding consumable to ensure primary ferritic solidification mode, proper ferrite content and to ensure right choice of process parameters to achieve good bead geometry. A quantitative model on sensitisation behaviour of austenitic stainless steels is also necessary to optimise the composition of the austenitic stainless steel and to limit the strain on the material in order to enhance the resistance to sensitisation. The present paper discuss the development of quantitative models using artificial neural networks to correlate weld metal composition with solidification mode, process parameter with weld bead geometry and time for sensitisation with composition, strain in the material before welding and the temperature of exposure in austenitic stainless steels. (author)

Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

Energy Technology Data Exchange (ETDEWEB)

Gulbrandsen-Dahl, Sverre

2002-01-01

This doctoral thesis is concerned with rapid solidification of AB{sub 5} materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB{sub 5} materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to. The thesis is divided into 6 parts, of which Part I is a literature review, starting with a short presentation of energy storage alternatives. Then a general review of metal hydrides and their utilisation as energy carriers is presented. This part also includes more detailed descriptions of the crystal structure, the chemical composition and the hydrogen storage properties of AB{sub 5} materials. Furthermore, a description of the chill-block melt spinning process and the gas atomisation process is given. In Part II of the thesis a digital photo calorimetric technique has been developed and applied for obtaining in situ temperature measurements during chill-block melt spinning of a Mm(NiCoMnA1){sub 5} hydride forming alloy (Mm = Mischmetal of rare earths). Compared with conventional colour transmission temperature measurements, this technique offers a special advantage in terms of a high temperature resolutional and positional accuracy, which under the prevailing experimental conditions were found to be {+-}29 K and {+-} 0.1 mm, respectively. Moreover, it is shown that the cooling rate in solid state is approximately 2.5 times higher than that observed during solidification, indicating that the solid ribbon stayed in intimate contact with the wheel surface down to very low metal temperatures before the bond was broken. During this contact period the cooling regime shifted from near ideal in the melt puddle to near Newtonian towards the end, when the heat transfer from the solid ribbon to the wheel became the rate controlling step. In Part III of the

Sandia National Laboratories: Research: Research Foundations: Nanodevices

Science.gov (United States)

Technology Partnerships Business, Industry, & Non-Profits Government Universities Center for Mexico Small Business Assistance Program Sandia Science & Technology Park Careers Community support for research; technology advancement and maturation; and small-lot, fast-turn prototyping Our

Calendar year 2004 annual site environmental report:Sandia National Laboratories, Albuquerque, New Mexico.

Energy Technology Data Exchange (ETDEWEB)

Montoya, Amber L.; Goering, Teresa Lynn; Wagner, Katrina; Koss, Susan I.; Salinas, Stephanie A.

2005-09-01

Sandia National Laboratories, New Mexico (SNL/NM) is a government-owned, contractor-operated facility owned by the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA) and managed by the Sandia Site Office (SSO), Albuquerque, New Mexico. Sandia Corporation, a wholly-owned subsidiary of Lockheed Martin Corporation, operates SNL/NM. This annual report summarizes data and the compliance status of Sandia Corporation's environmental protection and monitoring programs through December 31, 2004. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention (P2), environmental restoration (ER), oil and chemical spill prevention, and the National Environmental Policy Act (NEPA). Environmental monitoring and surveillance programs are required by DOE Order 450.1, Environmental Protection Program (DOE 2005) and DOE Order 231.1A, Environment, Safety, and Health Reporting (DOE 2004a). (DOE 2004a).

Solidification of commercial and defense low-level radioactive waste in polyethylene

International Nuclear Information System (INIS)

Franz, E.M.; Heiser, L.H.; Colombo, P.

1987-08-01

A process was developed for the solidification of salt wastes, incinerator ash and ion-exchange resins in polyethylene. Of the salt wastes, sodium sulfate and boric acid are representative of the wastes produced at commercial nuclear facilities while sodium nitrate in a typical high-volume waste generated at defense-related facilities. Ease of processibility and high loading efficiencies were obtained through the use of low-density polyethylene with melt indices ranging from 2.0 to 55.0 g/minute. The process utilized a commercially available single-screw extruder to incorporate the wastes into the polyethylene at about 120 0 C to produce a homogeneous mixture. Although present studies utilize dry wastes, wet wastes can also be processed using vented extruders of the type used commercially for the bitumen solidification process. Tests were performed on the waste forms to determine leachability and mechanical properties. To confirm the compatibility of polyethylene and nitrate salt waste at elevated temperatures, the self-ignition temperatures were measured and a differential scanning calorimeter was used to characterize the thermal behavior of oxidizing compounds contained in the simulated waste, as well as the real Savannah River Plant waste. No exothermic reactions were observed over the temperature range studied from 50 0 C to 400 0 C. 18 refs., 7 figs., 8 tabs

Renewable energy technology development at Sandia National Laboratories

Science.gov (United States)

Klimas, P. C.

1994-02-01

The use of renewable energy technologies is typically thought of as an integral part of creating and sustaining an environment that maximizes the overall quality of life of the Earth's present inhabitants and does not leave an undue burden on future generations. Sandia National Laboratories has been a leader in developing many of these technologies over the last two decades. This paper describes innovative solar, wind and geothermal energy systems and components that Sandia is helping to bring to the marketplace. A common but special aspect of all of these activities is that they are conducted in partnership with non-federal government entities. A number of these partners are from New Mexico.

Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic moulds

Directory of Open Access Journals (Sweden)

Katsina Christopher BALA

2014-02-01

Full Text Available The quality of final casting mainly depends on the rate of solidification as rapid solidification produces fine grains structures with better mechanical properties. The analysis of heat transfer during the casting and solidification of aluminium alloy as well as the experimental investigation of the rate of solidification in varying thicknesses of cylindrical metallic mould was carried out. The temperature variation with time of the casting was recorded from which cooling curves were obtained for the determination of solidification time of the cast. The results showed that as the cylindrical mould thickness increases the solidification time decreases due to the chilling effect of the mould.

Evolution of coal ash solidification properties with disposal site depth and age, 'Gacko' Thermal power plant case

Directory of Open Access Journals (Sweden)

Knežević Dinko

2017-01-01

Full Text Available Ash with high calcium content is produced by coal combusting in 'Gacko' thermal power plant (Bosnia and Herzegovina. Result of controlled mixture of water and ash is spontaneous ash solidification on disposal site. Speed and solidification efficiency depends on content of calcium-oxide in ash and water: ash mass ratio, which was determined by previous research. Mass ratio that was chosen as the most suitable ratio for industrial usage (roughly was 1:1. Samples of ash of different age were taken after 6.5 years of exploitation and their chemical, physical, mineralogical and geotechnical characteristics were analyzed. Disposed ash was stratified and very heterogeneous. It was shown that great impact on solidification process in practice have climate conditions, proper handling slurry processing, work continuity and disposal site preparation. Great impact of water is noticed which is, because of its water permeability filtrated into lower layers and significantly alters it characteristic.

Long conduction time plasma opening switch experiments at Sandia National Laboratories

International Nuclear Information System (INIS)

Savage, M.E.; Simpson, W.W.; Cooper, G.W.; Usher, M.A.

1993-01-01

Sandia National Laboratories has undertaken an ambitious program to reduce the size and cost of large pulsed power drivers. The program basis is inductive energy storage and Plasma Opening Switches (POS). Inductive energy storage has well known advantages, including increased efficiency and reduced stress on the vacuum interface. The Sandia approach is to retain the reliable and efficient Marx generator and the temporal pulse compression of the water dielectric capacitor. A triggered closing switch, developed at Sandia, transfers the capacitor charge into the energy storage inductor. This approach has several advantages, including relaxed requirements on Marx jitter and inductance, and much faster current risetime in the energy storage inductor. The POS itself is the key to the Sandia program. The switch design uses an auxiliary magnetic field to inject the plasma and hold it in place during conduction. After opening begins, the self magnetic field of the power pulse pushes on the plasma to increase the opened gap. The authors use magnetic pressure because they desire POS gaps of several cm. Typical plasma opening switches do not achieve large gaps. Improved opening allows more efficient transfer to loads. They present results from recent experiments at Sandia. Their driver presently supplies 650 kA with a 240 ns risetime to the input of the POS. The storage inductor is a 17 Ohm magnetically insulated transmission line (MITL) that is five meters long. They discuss the ways in which magnetic field influences the POS, and the ways in which they control the magnetic fields

DESALINATION AND WATER TREATMENT RESEARCH AT SANDIA NATIONAL LABORATORIES.

Energy Technology Data Exchange (ETDEWEB)

Rigali, Mark J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Altman, Susan J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Biedermann, Laura [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Brady, Patrick Vane. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Kuzio, Stephanie P. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Nenoff, Tina M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Rempe, Susan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2016-11-01

Water is the backbone of our economy - safe and adequate supplies of water are vital for agriculture, industry, recreation, and human consumption. While our supply of water today is largely safe and adequate, we as a nation face increasing water supply challenges in the form of extended droughts, demand growth due to population increase, more stringent health-based regulation, and competing demands from a variety of users. To meet these challenges in the coming decades, water treatment technologies, including desalination, will contribute substantially to ensuring a safe, sustainable, affordable, and adequate water supply for the United States. This overview documents Sandia National Laboratories' (SNL, or Sandia) Water Treatment Program which focused on the development and demonstration of advanced water purification technologies as part of the larger Sandia Water Initiative. Projects under the Water Treatment Program include: (1) the development of desalination research roadmaps (2) our efforts to accelerate the commercialization of new desalination and water treatment technologies (known as the 'Jump-Start Program),' (3) long range (high risk, early stage) desalination research (known as the 'Long Range Research Program'), (4) treatment research projects under the Joint Water Reuse & Desalination Task Force, (5) the Arsenic Water Technology Partnership Program, (6) water treatment projects funded under the New Mexico Small Business Administration, (7) water treatment projects for the National Energy Technology Laboratory (NETL) and the National Renewable Energy Laboratory (NREL), (8) Sandia- developed contaminant-selective treatment technologies, and finally (9) current Laboratory Directed Research and Development (LDRD) funded desalination projects.

Joining of superalloy Inconel 600 by diffusion induced isothermal solidification of a liquated insert metal

International Nuclear Information System (INIS)

Egbewande, A.T.; Chukwukaeme, C.; Ojo, O.A.

2008-01-01

The effect of process variables on the microstructure of transient liquid phase bonded IN 600 using a commercial filler alloy was studied. Microstructural examination of bonded specimens showed that isothermal solidification of the liquated insert occurred during holding at the joining temperatures. In cases where the holding time was insufficient for complete isothermal solidification, the residual liquid transformed on cooling into a centerline eutectic product. The width of the eutectic decreased with increased holding time and an increase in initial gap width resulted in thicker eutectic width in specimens bonded at the same temperature and for equivalent holding times. In addition to the centerline eutectic microconstituent, precipitation of boron-rich particles was observed within the base metal region adjacent to the substrate-joint interface. Formation of these particles appeared to have influenced the rate of solidification of the liquated interlayer during bonding. In contrast to the conventional expectation of an increase in the rate of isothermal solidification with an increase in temperature, a decrease in the rate was observed with an increase in temperatures above 1160 deg. C. This could be related to a decrease in solubility of boron in nickel above the Ni-B eutectic temperature

Calculation of solidification microstructure maps for the system Al-Fe-Si

International Nuclear Information System (INIS)

Gilgien, P.

1996-01-01

Computer programs have been developed in order to calculate solidification microstructure maps for binary and ternary alloys. These programs are based on recent analytical models for the constrained growth of dendrites and eutectics. Due to the importance of phase diagrams data, programs for the calculation of growth kinetics are coupled with ThermoCalc, a commercial software for phase diagram calculations. These programs have been used to calculate a solidification microstructure map for the Al-Fe system from 0 to 4 at%Fe. Comparison of the calculated results with an experimental solidification microstructure map from the literature shows that all microstructure transitions were predicted. Nevertheless there remain significant discrepancies between some calculated and experimental transition velocities. The programs were also used to calculate solidification microstructure maps in the Al-rich corner of the Al-Fe-Si system (0 to 8 at% Fe and 0 to 8 at% Si). In this case also, calculated results were in satisfactory agreement with experimental solidification microstructure maps, although the comparison was only partial since experimental ternary microstructure maps are less complete than for the binary system, and because the available thermodynamic database does not, as yet, include metastable phases. Laser surface remelting experiments were carried out on an Al-4 at% Fe alloy in order to link results from the literature, obtained at high solidification rates by laser surface remelting and at low solidification rates by Bridman experiments. Finally, Bridman experiments were carried out with an Al-2.63 wt% Fe alloy in order to determine the critical velocity at which a planar Al-Al 13 Fe 4 eutectic front is destabilised in a cellular eutectic by a small amount of Si. The critical solidification velocity thus obtained was in agreement with a criterion of constitutional undercooling. (author) figs., tabs., refs

Calendar year 2003 annual site environmental report for Sandia National Laboratories, New Mexico.

Energy Technology Data Exchange (ETDEWEB)

Wagner, Katrina; Sanchez, Rebecca V.; Mayeux, Lucie; Koss, Susan I.; Salinas, Stephanie A.

2004-09-01

Sandia National Laboratories, New Mexico (SNL/NM) is a government-owned, contractor-operated facility owned by the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA) and managed by the Sandia Site Office (SSO), Albuquerque, New Mexico. Sandia Corporation, a wholly-owned subsidiary of Lockheed Martin Corporation, operates SNL/NM. This annual report summarizes data and the compliance status of Sandia Corporation's environmental protection and monitoring programs through December 31, 2003. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention (P2), environmental restoration (ER), oil and chemical spill prevention, and the National Environmental Policy Act (NEPA). Environmental monitoring and surveillance programs are required by DOE Order 450.1, ''Environmental Protection Program'' (DOE 2003a) and DOE Order 231.1 Chg.2, ''Environment, Safety, and Health Reporting'' (DOE 1996).

Solidification of Bi2Sr2Ca1Cu2Oy and Bi2Sr1.75Ca0.25CuOy

International Nuclear Information System (INIS)

Holesinger, T.G.; Miller, D.J.; Viswanathan, H.K.; Chumbley, L.S.

1993-01-01

The solidification processes for the compositions Bi 2 Sr 2 CaCu 2 O y (2212) and Bi 2 Sr 1.75 Ca 0.25 CuO y (2201) were determined as a function of oxygen partial pressure. During solidification in argon, the superconducting phases were generally not observed to form for either composition. In both cases, the solidus is lowered to approximately 750 degree C. Solidification of Bi 2 Sr 1.75 Ca 0.25 CuO y in Ar resulted in a divorced eutectic structure of Bi 2 Sr 2-x Ca x O y (22x) and Cu 2 O while solidification of Bi 2 Sr 2 CaCu 2 O y in Ar resulted in a divorced eutectic structure of Bi 2 Sr 3-x Ca x O y (23x) and Cu 2 O. Solidification of Bi 2 Sr 1.75 Ca 0.25 CuO y in O 2 resulted in large grains of 2201 interspersed with small regions containing the eutectic structure of 22x and CuO/Cu 2 O. Solidification of Bi 2 Sr 2 CaCu 2 O y in partial pressures of 1%, 20%, and 100% oxygen resulted in multiphase samples consisting of 2212, 2201, some alkaline-earth cuprates, and both divorced eutectic structures found during solidification in Ar. For both compositions, these latter structures can be attributed to oxygen deficiencies present in the melt regardless of the overpressure of oxygen. These eutectic structures are unstable and convert into the superconducting phases during subsequent anneals in oxygen. The formation process of the 2212 phase during solidification from the melt was determined to proceed through an intermediate state involving the 2201 phase

A preliminary benefit-cost study of a Sandia wind farm.

Energy Technology Data Exchange (ETDEWEB)

Ehlen, Mark Andrew; Griffin, Taylor; Loose, Verne W.

2011-03-01

In response to federal mandates and incentives for renewable energy, Sandia National Laboratories conducted a feasibility study of installing an on-site wind farm on Sandia National Laboratories and Kirtland Air Force Base property. This report describes this preliminary analysis of the costs and benefits of installing and operating a 15-turbine, 30-MW-capacity wind farm that delivers an estimated 16 percent of 2010 onsite demand. The report first describes market and non-market economic costs and benefits associated with operating a wind farm, and then uses a standard life-cycle costing and benefit-cost framework to estimate the costs and benefits of a wind farm. Based on these 'best-estimates' of costs and benefits and on factor, uncertainty and sensitivity analysis, the analysis results suggest that the benefits of a Sandia wind farm are greater than its costs. The analysis techniques used herein are applicable to the economic assessment of most if not all forms of renewable energy.

Effect of directional solidification rate on the microstructure and properties of deformation-processed Cu–7Cr–0.1Ag in situ composites

Energy Technology Data Exchange (ETDEWEB)

Liu, Keming [Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials, Jiangxi Academy of Sciences, Nanchang 330029 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Jiang, Zhengyi; Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zou, Jin; Chen, Zhibao [Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials, Jiangxi Academy of Sciences, Nanchang 330029 (China); Lu, Deping, E-mail: llludp@163.com [Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials, Jiangxi Academy of Sciences, Nanchang 330029 (China)

2014-11-05

Highlights: • Effect of directional solidification (DS) rate on a Cu–Cr–Ag in situ composite. • The microstructure and properties of the DS in situ composite were investigated. • The second-phase Cr grains were parallel to drawing direction, and were finer. • The tensile strength was higher and the combination of properties was better. - Abstract: The influence of directional solidification rate on the microstructure, mechanical properties and conductivity of deformation-processed Cu–7Cr–0.1Ag in situ composites produced by thermo-mechanical processing was systematically investigated. The microstructure was analyzed by optical microscopy and scanning electronic microscopy. The mechanical properties and conductivity were evaluated by tensile-testing machine and micro-ohmmeter, respectively. The results indicate that the size, shape and distribution of second-phase Cr grains are significantly different in the Cu–7Cr–0.1Ag alloys with different growth rates. At a growth rate of 200 μm s{sup −1}, the Cr grains transform into fine Cr fiber-like grains parallel to the pulling direction from the Cr dendrites. The tensile strength of the Cu–7Cr–0.1Ag in situ composites from the directional solidification (DS) alloys is significantly higher than that from the as-cast alloy, while the conductivity of the in situ composites from the DS alloys is slightly lower than that from the as-cast alloy. The following combinations of tensile strength, elongation to fracture and conductivity of the Cu–7Cr–0.1Ag in situ composites from the DS alloy with a growth rate of 200 μm s{sup −1} and a cumulative cold deformation strain of 8 after isochronic aging treatment for 1 h can be obtained respectively as: (i) 1067 MPa, 2.9% and 74.9% IACS; or (ii) 1018 MPa, 3.0%, and 76.0% IACS or (iii) 906 MPa, 3.3% and 77.6% IACS.

Solidification observations and sliding wear behavior of vacuum arc melting processed Ni–Al–TiC composites

International Nuclear Information System (INIS)

Karantzalis, A.E.; Lekatou, A.; Tsirka, K.

2012-01-01

Monolithic Ni 3 Al and Ni–25 at.%Al intermetallic matrix TiC-reinforced composites were successfully produced by vacuum arc melting. TiC crystals were formed through a dissolution–reprecipitation mechanism and their final morphology is explained by means of a) Jackson's classical nucleation and growth phenomena and b) solidification rate considerations. The TiC presence altered the matrix microconstituents most likely due to specific melt–particle interactions and crystal plane epitaxial matching. TiC particles caused a significant decrease on the specific wear rate of the monolithic Ni 3 Al alloy and the possible wear mechanisms are approached by means of a) surface oxidation, b) crack/flaws formation, c) material detachment and d) debris–counter surfaces interactions. - Highlights: ► Vacuum arc melting (VAM) of Ni-Al based intermetallic matrix composite materials. ► Solidification phenomena examination. ► TiC crystal formation and growth mechanisms. ► Sliding wear examination.

Plastic solidification system for radioactive waste

International Nuclear Information System (INIS)

Kani, Jiro; Irie, Hiromitsu; Obu, Etsuji; Nakayama, Yasuyuki; Matsuura, Hiroyuki.

1979-01-01

The establishment of a new solidification system is an important theme for recent radioactive-waste disposal systems. The conditions required of new systems are: (1) the volume of the solidified product to be reduced, and (2) the property of the solidified product to be superior to the conventional ones. In the plastic solidification system developed by Toshiba, the waste is first dried and then solidified with thermosetting resin. It has been confirmed that the property of the plastic solidified product is superior to that of the cement-or bitumen-solidified product. Investigation from various phases is being carried on for the application of this method to commercial plants. (author)

Technical Proposal for Loading 3000 Gallon Crude Oil Samples from Field Terminal to Sandia Pressurized Tanker to Support US DOE/DOT Crude Oil Characterization Research Study

Energy Technology Data Exchange (ETDEWEB)

Lord, David; Allen, Raymond

2016-10-01

Sandia National Laboratories is seeking access to crude oil samples for a research project evaluating crude oil combustion properties in large-scale tests at Sandia National Laboratories in Albuquerque, NM. Samples must be collected from a source location and transported to Albuquerque in a tanker that complies with all applicable regulations for transportation of crude oil over public roadways. Moreover, the samples must not gain or lose any components, to include dissolved gases, from the point of loading through the time of combustion at the Sandia testing facility. In order to achieve this, Sandia designed and is currently procuring a custom tanker that utilizes water displacement in order to achieve these performance requirements. The water displacement procedure is modeled after the GPA 2174 standard “Obtaining Liquid Hydrocarbons Samples for Analysis by Gas Chromatography” (GPA 2014) that is used routinely by crude oil analytical laboratories for capturing and testing condensates and “live” crude oils, though it is practiced at the liter scale in most applications. The Sandia testing requires 3,000 gallons of crude. As such, the water displacement method will be upscaled and implemented in a custom tanker. This report describes the loading process for acquiring a ~3,000 gallon crude oil sample from commercial process piping containing single phase liquid crude oil at nominally 50-100 psig. This document contains a general description of the process (Section 2), detailed loading procedure (Section 3) and associated oil testing protocols (Section 4).

Validation of a 3D multi-physics model for unidirectional silicon solidification

NARCIS (Netherlands)

Simons, P.; Lankhorst, A.M.; Habraken, A.; Faber, A.J.; Tiuleanu, D.; Pingel, R.

2012-01-01

A model for transient movements of solidification fronts has been added to X-stream, an existing multi-physics simulation program for high temperature processes with flow and chemical reactions. The implementation uses an enthalpy formulation and works on fixed grids. First we show the results of a

Calendar Year 2013 Annual Site Environmental Report for Sandia National Laboratories, Albuquerque, New Mexico

Energy Technology Data Exchange (ETDEWEB)

Griffith, Stacy [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-09-01

Sandia National Laboratories, New Mexico is a government-owned/contractor-operated facility. Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA). The DOE/NNSA, Sandia Field Office administers the contract and oversees contractor operations at the site. This annual report summarizes data and the compliance status of Sandia Corporation’s sustainability, environmental protection, and monitoring programs through December 31, 2013. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention, environmental restoration, oil and chemical spill prevention, and implementation of the National Environmental Policy Act. Environmental monitoring and surveillance programs are required by DOE Order 231.1B, Environment, Safety, and Health Reporting (DOE 2012).

Calendar Year 2013 Annual Site Environmental Report for Sandia National Laboratories, Albuquerque, New Mexico

International Nuclear Information System (INIS)

Griffith, Stacy

2014-01-01

Sandia National Laboratories, New Mexico is a government-owned/contractor-operated facility. Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, manages and operates the laboratory for the U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA). The DOE/NNSA, Sandia Field Office administers the contract and oversees contractor operations at the site. This annual report summarizes data and the compliance status of Sandia Corporation's sustainability, environmental protection, and monitoring programs through December 31, 2013. Major environmental programs include air quality, water quality, groundwater protection, terrestrial surveillance, waste management, pollution prevention, environmental restoration, oil and chemical spill prevention, and implementation of the National Environmental Policy Act. Environmental monitoring and surveillance programs are required by DOE Order 231.1B, Environment, Safety, and Health Reporting (DOE 2012).

Solidification technique of radioactive elements. Research using zirconium phosphates

International Nuclear Information System (INIS)

Nakayama, Susumu; Ito, Katsuhiko

2005-01-01

Proton type zirconium phosphates HZr 2 (PO 4 ) 3 , NASICON type three-dimensional net work structure, is used for solidification of Cs in the high level radioactive waste. Two kinds of solidification methods such as the dry method and autoclave method are explained. Cs ion entered into 0.6nm space of HZr 2 (PO 4 ) 3 , and formed ionic bonding, which made the difficult situation to remove. When mixture of HZr 2 (PO 4 ) 3 and 23 kinds of M(NO 3 )n (M= Li, Na, K, Pb, Sr, Bi, Y, Mg, Ca, Sc, Mn, Fe, Co, Ni, Cu, Zn, Ag, Cd, Ba, La, Ce, Tl, and Pb; n=1,2 or 3) was treated at 400-700degC by dry method, solidification of the subject metals was succeeded. Amount of solidification of Cs by autoclave at 250degC is almost same as the dry method and its leachability resistance increased 40 times than that of dry method after heat treatment in atmosphere at 700degC. (S.Y.)

A dendritic solidification experiment under large gravity - implications for the Earth's inner core solidification regime.

Science.gov (United States)

Deguen, R.; Alboussière, T.; Brito, D.; La Rizza, P.; Masson, J.

2009-05-01

The Earth's inner core solidification regime is usually thought to be dendritic, which should results in the formation of a mushy layer at the inner core boundary, possibly extending deep in the inner core. The release of latent heat and solute associated with crystallization provides an important boyancy source to drive thermo- chemical convection in the core. In the laboratory, two modes of convection associated with the crystallization of mushy layers have been observed. One is a boundary layer mode originating from the destabilisation of the chemical boundary layer present at the mush-liquid interface; the second is the so-called 'mushy layer mode' which involves the whole mushy layer. In the mushy layer mode, convection usually takes the form of narrow plumes rising through crystal free conduits called chimneys. One particularity of inner core crystallization is its extremely small solidification rate compared to typical outer core convective timescales. We have designed and build an experiment devoted to the study of crystallization under a large gravity field, using a centrifuge, of an aqueous solution of ammonium chloride, which is a good analogue to metallic alloys. The large gravity field allows to reach Rayleigh numbers much larger than in typical solidification experiments. Under large gravity fields, we observe the disappearance of chimney convection and show that the large gravity field promotes the boundary layer convection mode at the expent of the mushy layer mode. As the gravitationnal forcing is increased, convective heat and solute transport are significantly enhanced, which results in larger solid fraction directly below the mush-liquid interface. The increase in solid fraction results in a dramatic decrease of the permeability in the mushy layer, which eventually becomes subcritical in respect to the mushy layer mode. Because of the very slow solidification rate of the inner core, convective transport of heat and solute from the ICB is

Using Sandia's Z Machine and Density Functional Theory Simulations to Understand Planetary Materials

Science.gov (United States)

Root, Seth

2017-06-01

The use of Z, NIF, and Omega have produced many breakthrough results in high pressure physics. One area that has greatly benefited from these facilities is the planetary sciences. The high pressure behavior of planetary materials has implications for numerous geophysical and planetary processes. The continuing discovery of exosolar super-Earths demonstrates the need for accurate equation of state data to better inform our models of their interior structures. Planetary collision processes, such as the moon-forming giant impact, require understanding planetary materials over a wide-range of pressures and temperatures. Using Z, we examined the shock compression response of some common planetary materials: MgO, Mg2SiO4, and Fe2O3 (hematite). We compare the experimental shock compression measurements with density functional theory (DFT) based quantum molecular dynamics (QMD) simulations. The combination of experiment and theory provides clearer understanding of planetary materials properties at extreme conditions. Sandia National Laboratories is a multi-mission laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

Sandia National Laboratories: Up on the roof

Science.gov (United States)

Library Events Careers View All Jobs Students & Postdocs Internships & Co-ops Fellowships load of rooftop solar photovoltaic (PV) installations," says structural engineer Steve Dwyer (6912 structural issues. "I couldn't believe it was a problem," says Steve, who led the Sandia test team

A microencapsulation process of liquid mercury by sulfur polymer stabilization/solidification technology. Part II: Durability of materials

Energy Technology Data Exchange (ETDEWEB)

Lopez-Delgado, A.; Guerrero, A.; Lopez, F. A.; Perez, C.; Alguacil, F. J.

2012-11-01

Under the European LIFE Program a microencapsulation process was developed for liquid mercury using Sulfur Polymer Stabilization/Solidification (SPSS) technology, obtaining a stable concrete-like sulfur matrix that allows the immobilization of mercury for long-term storage. The process description and characterization of the materials obtained were detailed in Part I. The present document, Part II, reports the results of different tests carried out to determine the durability of Hg-S concrete samples with very high mercury content (up to 30 % w/w). Different UNE and RILEM standard test methods were applied, such as capillary water absorption, low pressure water permeability, alkali/acid resistance, salt mist aging, freeze-thaw resistance and fire performance. The samples exhibited no capillarity and their resistance in both alkaline and acid media was very high. They also showed good resistance to very aggressive environments such as spray salt mist, freeze-thaw and dry-wet. The fire hazard of samples at low heat output was negligible. (Author)

ByLaws for the Governance of the Sandia National Laboratories Sandia Postdoctoral Development (SPD) Association.

Energy Technology Data Exchange (ETDEWEB)

McBride, Amber Alane Fisher; McBride, Amber Alane Fisher; Rodgers, Theron; Dong, Wen; Juan, Pierre-Alexandre; Barkholtz, Heather; Alley, William Morgan; Wolk, Benjamin Matthew; Vane, Zachary Phillips; Priye, Aashish; Ball, Cameron Scott

2017-03-01

The purpose of this document is to define the rules of governance for the Sandia Postdoctoral Development (SPD) Association. This includes election procedures for filling vacancies on the SPD board, an all-purpose voting procedure, and definitions for the roles and responsibilities of each SPD board member. The voting procedures can also be used to amend the by-laws, as well as to create, dissolve, or consolidate vacant SPD board positions.

Stabilization/solidification of hot dip galvanizing ash using different binders.

Science.gov (United States)

Vinter, S; Montanes, M T; Bednarik, V; Hrivnova, P

2016-12-15

This study focuses on solidification of hot dip-galvanizing ash with a high content of zinc and soluble substances. The main purpose of this paper is to immobilize these pollutants into a matrix and allow a safer way for landfill disposal of that waste. Three different binders (Portland cement, fly ash and coal fluidized-bed combustion ash) were used for the waste solidification. Effectiveness of the process was evaluated using leaching test according to EN 12457-4 and by using the variance analysis and the categorical multifactorial test. In the leaching test, four parameters were observed: pH, zinc concentration in leachate, and concentration of chlorides and dissolved substances in leachate. The acquired data was then processed using statistical software to find an optimal solidifying ratio of the addition of binder, water, and waste to the mixture, with the aim to fulfil the requirement for landfill disposal set by the Council Decision 2003/33/EC. The influence on the main observed parameters (relative amount of water and a binder) on the effectiveness of the used method and their influence of measured parameters was also studied. Copyright © 2016 Elsevier B.V. All rights reserved.

Numerical Simulation of Steady State Conduction Heat Transfer During the Solidification of Aluminum Casting in Green Sand Mould

Directory of Open Access Journals (Sweden)

Victor ANJO

2012-08-01

Full Text Available The solidification of molten metal during the casting process involves heat transfer from the molten metal to the mould, then to the atmosphere. The mechanical properties and grain size of metals are determined by the heat transfer process during solidification. The aim of this study is to numerically stimulate the steady conduction heat transfer during the solidification of aluminum in green sand mould using finite difference analysis 2D. The properties of materials used are industrial AI 50/60 AFS green sand mould, pure aluminum and MATLAB 7.0.1. for the numerical simulation. The method includes; the finite difference analysis of the heat conduction equation in steady (Laplace’s and transient states and using MATLAB to numerically stimulate the thermal flow and cooling curve. The results obtained are: the steady state thermal flow in 2D and transient state cooling curve of casting. The results obtain were consider relevant in the control of the grain size and mechanical properties of the casting.

Melting and solidification characteristics of a mixture of two types of latent heat storage material in a vessel

Science.gov (United States)

Yu, JikSu; Horibe, Akihiko; Haruki, Naoto; Machida, Akito; Kato, Masashi

2016-11-01

In this study, we investigated the fundamental melting and solidification characteristics of mannitol, erythritol, and their mixture (70 % by mass mannitol: 30 % by mass erythritol) as potential phase-change materials (PCMs) for latent heat thermal energy storage systems, specifically those pertaining to industrial waste heat, having temperatures in the range of 100-250 °C. The melting point of erythritol and mannitol, the melting peak temperature of their mixture, and latent heat were measured using differential scanning calorimetry. The thermal performance of the mannitol mixture was determined during melting and solidification processes, using a heat storage vessel with a pipe heat exchanger. Our results indicated phase-change (fusion) temperatures of 160 °C for mannitol and 113 and 150 °C for the mannitol mixture. Nondimensional correlation equations of the average heat transfer during the solidification process, as well as the temperature and velocity efficiencies of flowing silicon oil in the pipe and the phase-change material (PCM), were derived using several nondimensional parameters.

Two-dimensional time-resolved X-ray diffraction study of directional solidification in steels

International Nuclear Information System (INIS)

Yonemura, Mitsuharu

2009-01-01

Full text: The high intensity heat source used for fusion welding creates steep thermal gradients of 100 degree C/s from 1800 degree Celsius. Further, the influence of a preferred orientation is serious for observation of a directional solidification that follows the dendrite growth along the direction toward the moving heat source. Therefore, we observed the rapid solidification of weld metal at a time resolution of 0.01∼0.1seconds by the Two-Dimensional Time-Resolved X-ray Diffraction (2DTRXRD) system for real welding. The diffraction ring was dynamically observed by 2DTRXRD during arc-passing over the irradiation area of X-ray with synchrotron energy of 18 KeV. The arc power output was 10 V - 150 A, and a scan speed of the arc was 1.0 mm/s. The temperature rise of instruments was suppressed by the water-cooled copper plate under the sample. Further, the temperature distribution of the weld metal was measured by the thermocouple and related to the diffraction patterns. Consequently, solidification and solid phase transformation of low carbon steels and stainless steels were observed during rapid cooling by 2DTRXRD. In the low-carbon steel, the microstructure is formed in the 2 step process; (i) formation of crystallites and (ii) increase of crystallinity. In the stainless steel, the irregular interface layer of σ/y in the quenched metal after solidification is expected that it is easy for dendrites to move at the lower temperature. In the carbide precipitation stainless steel, it is easy for NbC to grow on σ phase with a little under cooling. Further, a mist-like pattern, which differs from the halo-pattern, in the fusion zone gave some indication of the possibilities to observe the nucleation and the early solidification by 2DTRXRD. (author)

Solidification microstructure of centrifugally cast Inconel 625

Directory of Open Access Journals (Sweden)

Silvia Barella

2017-07-01

Full Text Available Centrifugal casting is a foundry process allowing the production of near net-shaped axially symmetrical components. The present study focuses on the microstructural characterization of centrifugally cast alloys featuring different chemical compositions for the construction of spheres applied in valves made of alloy IN625 for operation at high pressure. Control of the solidification microstructure is needed to assure the reliability of the castings. Actually, a Ni-base superalloy such as this one should have an outstanding combination of mechanical properties, high temperature stability and corrosion resistance. Alloys such as IN625 are characterised by a large amount of alloying elements and a wide solidification range, so they can be affected by micro-porosity defects, related to the shrinkage difference between the matrix and the secondary reinforcing phases (Nb-rich carbides and Laves phase. In this study, the microstructure characterization was performed as a function of the applied heat treatments and it was coupled with a calorimetric analysis in order to understand the mechanism ruling the formation of micro-porosities that can assure alloy soundness. The obtained results show that the presence of micro-porosities is governed by morphology and by the size of the secondary phases, and the presence of the observed secondary phases is detrimental to corrosion resistance.

Development and Evaluation of a Sandia Cooler-based Refrigerator Condenser

Energy Technology Data Exchange (ETDEWEB)

Johnson, Terry A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Kariya, Harumichi Arthur [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Leick, Michael T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Zimmerman, Mark D. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Li, Manjie [Univ. of Maryland, College Park, MD (United States); Du, Yilin [Univ. of Maryland, College Park, MD (United States); Lee, Hoseong [Univ. of Maryland, College Park, MD (United States); Hwang, Yunho [Univ. of Maryland, College Park, MD (United States); Radermacher, Reinhard [Univ. of Maryland, College Park, MD (United States)

2015-07-01

This report describes the first design of a refrigerator condenser using the Sandia Cooler, i.e. air - bearing supported rotating heat - sink impeller. The project included ba seline performance testing of a residential refrigerator, analysis and design development of a Sandia Cooler condenser assembly including a spiral channel baseplate, and performance measurement and validation of this condenser system as incorporated into the residential refrigerator. Comparable performance was achieved in a 60% smaller volume package. The improved modeling parameters can now be used to guide more optimized designs and more accurately predict performance.

Sandia Laboratories technical capabilities. Auxiliary capabilities: environmental health information science

International Nuclear Information System (INIS)

1975-09-01

Sandia Laboratories is an engineering laboratory in which research, development, testing, and evaluation capabilities are integrated by program management for the generation of advanced designs. In fulfilling its primary responsibility to ERDA, Sandia Laboratories has acquired extensive research and development capabilities. The purpose of this series of documents is to catalog the many technical capabilities of the Laboratories. After the listing of capabilities, supporting information is provided in the form of highlights, which show applications. This document deals with auxiliary capabilities, in particular, environmental health and information science. (11 figures, 1 table) (RWR)

Inverse thermal analysis method to study solidification in cast iron

DEFF Research Database (Denmark)

Dioszegi, Atilla; Hattel, Jesper

2004-01-01

Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... inverse thermal analysis was tested on both experimental and simulated data....

Energetic materials research and development activities at Sandia National Laboratories supported under DP-10 programs

Energy Technology Data Exchange (ETDEWEB)

Ratzel, A.C. III

1998-09-01

This report provides summary descriptions of Energetic Materials (EM) Research and Development activities performed at Sandia National Laboratories and funded through the Department of Energy DP-10 Program Office in FY97 and FY98. The work falls under three major focus areas: EM Chemistry, EM Characterization, and EM Phenomenological Model Development. The research supports the Sandia component mission and also Sandia's overall role as safety steward for the DOE Nuclear Weapons Complex.

Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarizes how Fernald is choosing between solidification and vitrification as the primary waste treatment method

Choosing solidification or vitrification for low-level radioactive and mixed waste treatment

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method. Whereas, vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ironically, economic studies, as presented in this paper, show that vitrification may be more competitive in some high volume applications. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper summarized how Fernald is choosing between solidification and vitrification as the primary waste treatment method

Microstructural evolution in Mg-Zn alloys during solidification: An experimental and simulation study

Science.gov (United States)

Paliwal, Manas; Jung, In-Ho

2014-05-01

A comprehensive microstructural evolution of Mg-1.5, 4.0 and 5.5 wt% Zn alloys with respect to the solidification parameters such as thermal gradient (G), solidification velocity (V), cooling rate (GV) and solute (Zn) content were investigated in the present study. Solidification techniques such as directional solidification and wedge casting were employed in order to obtain cooling rates between 0.05 and 250 K/s. Microstructural features such as secondary dendrite arm spacing (SDAS), primary dendrite arm spacing (PDAS), microsegregration along the secondary dendrites and secondary phase fractions were experimentally determined. A solidification model that incorporates solute back diffusion, secondary arm coarsening, dendrite tip undercooling and dynamically linked with accurate thermodynamic databases is used to explain the experimental results.

Macrosegregation Resulting from Directional Solidification Through an Abrupt Change in Cross-Sections

Science.gov (United States)

Lauer, M.; Poirier, D. R.; Ghods, M.; Tewari, S. N.; Grugel, R. N.

2017-01-01

Simulations of the directional solidification of two hypoeutectic alloys (Al-7Si alloy and Al-19Cu) and resulting macrosegregation patterns are presented. The casting geometries include abrupt changes in cross-section from a larger width of 9.5 mm to a narrower 3.2 mm width then through an expansion back to a width of 9.5 mm. The alloys were chosen as model alloys because they have similar solidification shrinkages, but the effect of Cu on changing the density of the liquid alloy is about an order of magnitude greater than that of Si. The simulations compare well with experimental castings that were directionally solidified in a graphite mold in a Bridgman furnace. In addition to the simulations of the directional solidification in graphite molds, some simulations were effected for solidification in an alumina mold. This study showed that the mold must be included in numerical simulations of directional solidification because of its effect on the temperature field and solidification. For the model alloys used for the study, the simulations clearly show the interaction of the convection field with the solidifying alloys to produce a macrosegregation pattern known as "steepling" in sections with a uniform width. Details of the complex convection- and segregation-patterns at both the contraction and expansion of the cross-sectional area are revealed by the computer simulations. The convection and solidification through the expansions suggest a possible mechanism for the formation of stray grains. The computer simulations and the experimental castings have been part of on-going ground-based research with the goal of providing necessary background for eventual experiments aboard the ISS. For casting practitioners, the results of the simulations demonstrate that computer simulations should be applied to reveal interactions between alloy solidification properties, solidification conditions, and mold geometries on macrosegregation. The simulations also presents the

Sandia Laboratories technical capabilities: instrumentation and data systems

International Nuclear Information System (INIS)

Lundergain, C.D.; Mead, P.L.

1975-12-01

This report characterizes the instrumentation and data systems capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs

Sandia National Laboratories: National Security Missions: Defense Systems

Science.gov (United States)

; Technology Defense Systems & Assessments About Defense Systems & Assessments Program Areas Audit Sandia's Economic Impact Licensing & Technology Transfer Browse Technology Portfolios ; Culture Work-Life Balance Special Programs Nuclear Weapons Defense Systems Global Security Energy Facebook

Effects of high pressure on microstructure evolution and crystallization mechanisms during solidification of nickel

Science.gov (United States)

Zhang, Hai-Tao; Mo, Yun-Fei; Liu, Rang-Su; Tian, Ze-An; Liu, Hai-Rong; Hou, Zhao-Yang; Zhou, Li-Li; Liang, Yong-Chao; Peng, Ping

2018-03-01

To deeply understand the effects of high pressure on microstructural evolutions and crystallization mechanisms of liquid metal Ni during solidification process, MD simulation studies have been performed under 7 pressures of 0 ˜ 30 GPa, at cooling rate of 1.0 × 1011 K s-1. Adopting several microstructural analyzing methods, especially the cluster-type index method (CTIM-2) to analyze the local microstructures in the system. It is found that the pressure has important influence on the formation and evolution of microstructures, especially of the main basic clusters in the system. All the simulation systems are directly solidified into crystal structures, and the 1421, 1422, 1441 and 1661 bond-types, as well the FCC (12 0 0 0 12 0), HCP (12 0 0 0 6 6) and BCC (14 6 0 8 0 0) clusters play a key role in the microstructure transitions from liquid to crystal structures. The crystallization temperature T c is enhanced almost linearly with the increase of pressure. Highly interesting, it is found for the first time that there is an important phase transformation point from FCC to BCC structures between 20 ˜ 22.5 GPa during the solidification processes from the same initial liquid system at the same cooling rate. And the effect of increasing pressure is similar to that of decreasing cooling rate for the phase transformation of microstructures during solidification process of liquid metal Ni system, though they have different concrete effecting mechanisms.

A coupled model on fluid flow, heat transfer and solidification in continuous casting mold

Directory of Open Access Journals (Sweden)

Xu-bin Zhang

2017-11-01

Full Text Available Fluid flow, heat transfer and solidification of steel in the mold are so complex but crucial, determining the surface quality of the continuous casting slab. In the current study, a 2D numerical model was established by Fluent software to simulate the fluid flow, heat transfer and solidification of the steel in the mold. The VOF model and k-ε model were applied to simulate the flow field of the three phases (steel, slag and air, and solidification model was used to simulate the solidification process. The phenomena at the meniscus were also explored through interfacial tension between the liquid steel and slag as well as the mold oscillation. The model included a 20 mm thick mold to clarify the heat transfer and the temperature distribution of the mold. The simulation results show that the liquid steel flows as upper backflow and lower backflow in the mold, and that a small circulation forms at the meniscus. The liquid slag flows away from the corner at the meniscus or infiltrates into the gap between the mold and the shell with the mold oscillating at the negative strip stage or at the positive strip stage. The simulated pitch and the depth of oscillation marks approximate to the theoretical pitch and measured depth on the slab.

Solidification as low cost technology prior to land filling of industrial hazardous waste sludge.

Science.gov (United States)

El-Sebaie, O; Ahmed, M; Ramadan, M

2000-01-01

The aim of this study is to stabilize and solidify two different treated industrial hazardous waste sludges, which were selected from factories situated close to Alexandria. They were selected to ensure their safe transportation and landfill disposal by reducing their potential leaching of hazardous elements, which represent significant threat to the environment, especially the quality of underground water. The selected waste sludges have been characterized. Ordinary Portland Cement (OPC), Cement Kiln Dust (CKD) from Alexandria Portland Cement Company, and Calcium Sulphate as a by-product from the dye industry were used as potential solidification additives to treat the selected treated waste sludges from tanning and dyes industry. Waste sludges as well as the solidified wastes have been leach-tested, using the General Acid Neutralization Capacity (GANC) procedure. Concentration of concerning metals in the leachates was determined to assess changes in the mobility of major contaminants. The treated tannery waste sludge has an acid neutralization capacity much higher than that of the treated dyes waste sludge. Experiment results demonstrated the industrial waste sludge solidification mix designs, and presented the reduction of contaminant leaching from two types of waste sludges. The main advantages of solidification are that it is simple and low cost processing which includes readily available low cost solidification additives that will convert industrial hazardous waste sludges into inert materials.

An overview of semiconductor bridge, SCB, applications at Sandia National Laboratories

Energy Technology Data Exchange (ETDEWEB)

Bickes, R.W. Jr.; Grubelich, M.C.; Harris, S.M.; Merson, J.A.; Weinlein, J.H.

1995-05-01

The semiconductor bridge, SCB, developed by Sandia National Laboratories is a maturing technology now being used in several applications by Sandia customers. Most applications arose because of a need at the system level to provide explosive assemblies that were light weight, small volume, low cost and required small quantities of electrical energy to function -- for the purposes of this paper we define an explosive assembly to mean the combination of the firing set and an explosive component. As a result, and because conventional firing systems could not meet the stringent size, weight and energy requirements of our customers, we designed and are investigating SCB applications that range from devices for Sandia applications to igniters for fireworks. We present in this paper an overview of SCB technology with specific examples of the system designed for our customers to meet modern requirements that sophisticated explosive systems must satisfy in today`s market environments.

A phase-field model for non-equilibrium solidification of intermetallics

International Nuclear Information System (INIS)

Assadi, H.

2007-01-01

Intermetallics may exhibit unique solidification behaviour-including slow growth kinetics, anomalous partitioning and formation of unusual growth morphologies-because of departure from local equilibrium. A phase-field model is developed and used to illustrate these non-equilibrium effects in solidification of a prototype B2 intermetallic phase. The model takes sublattice compositions as primary field variables, from which chemical long-range order is derived. The diffusive reactions between the two sublattices, and those between each sublattice and the liquid phase are taken as 'internal' kinetic processes, which take place within control volumes of the system. The model can thus capture solute and disorder trapping effects, which are consistent-over a wide range of the solid/liquid interface thickness-with the predictions of the sharp-interface theory of solute and disorder trapping. The present model can also take account of solid-state ordering and thus illustrate the effects of chemical ordering on microstructure formation and crystal growth kinetics

The Production of Material with Ultrafine Grain Structure in Al-Zn Alloy in the Process of Rapid Solidification

Directory of Open Access Journals (Sweden)

Szymaneka M.

2014-06-01

Full Text Available In the aluminium alloy family, Al-Zn materials with non-standard chemical composition containing Mg and Cu are a new group of alloys, mainly owing to their high strength properties. Proper choice of alloying elements, and of the method of molten metal treatment and casting enable further shaping of the properties. One of the modern methods to produce materials with submicron structure is a method of Rapid Solidification. The ribbon cast in a melt spinning device is an intermediate product for further plastic working. Using the technique of Rapid Solidification it is not possible to directly produce a solid structural material of the required shape and length. Therefore, the ribbon of an ultrafine grain or nanometric structure must be subjected to the operations of fragmentation, compaction, consolidation and hot extrusion.

Implementing the Corrective Action Management Unit at Sandia National Laboratories, New Mexico

International Nuclear Information System (INIS)

Moore, Darlene R.; Schrader, Scott A.; King, Gabriel G.; Cormier, John

2000-01-01

In September 1997, following significant public and regulator interaction, Sandia Corporation (Sandia) was granted a Resource Conservation and Recovery Act (RCRA) and Hazardous Solid Waste Amendment (HSWA) permit modification allowing construction and operation of a Correction Action Management Unit (CAMU). The CAMU follows recent regulatory guidance that allows for cost-effective, expedient cleanup of contaminated sites and management of hazardous remediation wastes. The CAMU was designed to store, treat, and provide long-term management for Environmental Restoration (ER) derived wastes. The 154 square meter CAMU site at Sandia National Laboratories, New Mexico (SNL/NM), includes facilities for storing bulk soils and containerized wastes, for treatment of bulk soils, and has a containment cell for long-term disposition of waste. Proposed treatment operations include soil washing and low temperature thermal desorption. The first waste was accepted into the CAMU for temporary storage in January 1999. Construction at the CAMU was completed in March 1999, and baseline monitoring of the containment cell has commenced. At completion of operations the facility will be closed, the waste containment cell will be covered, and long-term post-closure monitoring will begin. Sandia's CAMU is the only such facility within the US Department of Energy (DOE) complex. Implementing this innovative approach to ER waste management has required successful coordination with community representatives, state and federal regulators, the DOE, Sandia corporate management, and contractors. It is expected that cost savings to taxpayers will be significant. The life-cycle CAMU project cost is currently projected to be approximately $12 million

Effect of chemical composition and cooling conditions on solidification hot cracking of Ni-based alloys

International Nuclear Information System (INIS)

De Vito, Sophie

2000-01-01

Ni-based alloys 690 present solidification hot cracks during welding of vapour generators. Hot cracks are qualitatively known to be due to the formation of inter-dendritic liquid films and of secondary phases down to low temperatures. This study aims at establishing the link between thermodynamics, solidification and hot cracking. Experimental solidification paths of high purity alloys (with varying Nb and Si contents) are obtained from quenching during directional solidification and TIG-welding experiments. They are compared to Thermo-Calc computations, assuming no diffusion in the solid. From directional solidification samples, good agreement between computed and experimental solidification paths is shown in the quenched liquid. Secondary arms of dendrites are affected by solid state diffusion of Nb. Combined effect of diffusion and solute build-up in the liquid phase modifies micro-segregation in the solid region. Solidification paths from welding specimens are similar to those of the solid region of quenched samples. Nb solid state diffusion is negligible but undercooling compensates the effect of solid state diffusion in directional solidification. Evolution of liquid fraction at the end of the solidification is in accordance with the hot cracking classification of the alloys. Nb favours formation of inter-dendritic liquid films and eutectic-like phases down to low temperature. (author) [fr

Fluid flow solidification simulation of molten alloys

International Nuclear Information System (INIS)

Kaschnitz, E.

1997-01-01

In an effort to minimize costs and to obtain optimum designs, computer simulation of shape casting processes is more and more used as a development tool. Accurate predictions are possible by means of three dimensional fluid flow and solidification modelling. The bases of the model are the transient laminar Navier-Stokes-equations for a Newtonian fluid including the tracking of the free surface. They are describing the melt flow pattern during the mold filling sequence. Simultaneously, the temperature development in the alloy and mold is calculated using Fourier's heat transfer equation. At OEGI, a commercial software package (MAGMAsoft) with a finite difference equation solver is used for improvement of casting processes. Different examples of industrial applications will be shown. (author)

The cement solidification systems at LANL

International Nuclear Information System (INIS)

Veazey, G.W.

1990-01-01

There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing

Sandia Laboratories technical capabilities: design, definition, and fabrication

International Nuclear Information System (INIS)

1976-12-01

This report characterizes the design definition and fabrication capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 13 figures

Sandia Laboratories technical capabilities: design, definition, and fabrication

Energy Technology Data Exchange (ETDEWEB)

1976-12-01

This report characterizes the design definition and fabrication capabilities at Sandia Laboratories. Selected applications of these capabilities are presented to illustrate the extent to which they can be applied in research and development programs. 13 figures.

Nuclear waste solidification

Science.gov (United States)

Bjorklund, William J.

1977-01-01

High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition.

Nuclear waste solidification

International Nuclear Information System (INIS)

Bjorklund, W.J.

1977-01-01

High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition

Finite-element solidification modelling of metals and binary alloys

International Nuclear Information System (INIS)

Mathew, P.M.

1986-12-01

In the Canadian Nuclear Fuel Waste Management Program, cast metals and alloys are being evaluated for their ability to support a metallic fuel waste container shell under disposal vault conditions and to determine their performance as an additional barrier to radionuclide release. These materials would be cast to fill residual free space inside the container and allowed to solidify without major voids. To model their solidification characteristics following casting, a finite-element model, FAXMOD-3, was adopted. Input parameters were modified to account for the latent heat of fusion of the metals and alloys considered. This report describes the development of the solidification model and its theoretical verification. To model the solidification of pure metals and alloys that melt at a distinct temperature, the latent heat of fusion was incorporated as a double-ramp function in the specific heat-temperature relationship, within an interval of +- 1 K around the solidification temperature. Comparison of calculated results for lead, tin and lead-tin eutectic melts, unidirectionally cooled with and without superheat, showed good agreement with an alternative technique called the integral profile method. To model the solidification of alloys that melt over a temperature interval, the fraction of solid in the solid-liquid region, as calculated from the Scheil equation, was used to determine the fraction of latent heat to be liberated over a temperature interval within the solid-liquid zone. Comparison of calculated results for unidirectionally cooled aluminum-4 wt.% copper melt, with and without superheat, showed good agreement with alternative finite-difference techniques

Management of metal-bearing industrial solid waste by stabilization/solidification process

Energy Technology Data Exchange (ETDEWEB)

Sunitha, C.; Palanivelu, K. [Anna University, Chennai (India). Centre for Environmental Studies

2005-07-01

Metal-bearing sludge from an electroplating industry was immobilised by the solidification stabilisation treatment method. Reduction of the leachability of metals from the waste was studied in different combinations of waste and additives - cement, lime and fly ash. The study revealed that the optimum proportion for cement: metal hydroxide sludge: fly ash as 1:2:2 is the best. The encapsulation efficiency calculated for the metals such as Cu, Cr, Ni, Pb, and Zn was above 92%. The unconfined compressive strength (UCS) for the developed block was found to be 11.5 kg/cm{sup 2} after curing. The toxicity characteristic leach test (TCLP) test reveals that the heavy metal content in the leachate was well below the maximum permissible limit of WHO drinking water standard. 10 refs., 6 tabs.

Electrokinetic demonstration at Sandia National Laboratories: Use of transference numbers for site characterization and process evaluation

International Nuclear Information System (INIS)

Lindgren, E.R.; Mattson, E.D.

1997-01-01

Electrokinetic remediation is generally an in situ method using direct current electric potentials to move ionic contaminants and/or water to collection electrodes. The method has been extensively studied for application in saturated clayey soils. Over the past few years, an electrokinetic extraction method specific for sandy, unsaturated soils has been developed and patented by Sandia National Laboratories. A RCRA RD ampersand D permitted demonstration of this technology for the in situ removal of chromate contamination from unsaturated soils in a former chromic acid disposal pit was operated during the summer and fall of 1996. This large scale field test represents the first use of electrokinetics for the removal of heavy metal contamination from unsaturated soils in the United States and is part of the US EPA Superfund Innovative Technology Evaluation (SITE) Program. Guidelines for characterizing a site for electrokinetic remediation are lacking, especially for applications in unsaturated soil. The transference number of an ion is the fraction of the current carried by that ion in an electric field and represents the best measure of contaminant removal efficiency in most electrokinetic remediation processes. In this paper we compare the transference number of chromate initially present in the contaminated unsaturated soil, with the transference number in the electrokinetic process effluent to demonstrate the utility of evaluating this parameter

Dynamics of liquid solidification thermal resistance of contact layer

CERN Document Server

Lipnicki, Zygmunt

2017-01-01

This monograph comprehensively describes phenomena of heat flow during phase change as well as the dynamics of liquid solidification, i.e. the development of a solidified layer. The book provides the reader with basic knowledge for practical designs, as well as with equations which describe processes of energy transformation. The target audience primarily comprises researchers and experts in the field of heat flow, but the book may also be beneficial for both practicing engineers and graduate students.

On the stable eutectic solidification of iron–carbon–silicon alloys

International Nuclear Information System (INIS)

Stefanescu, Doru M.; Alonso, Gorka; Larrañaga, Pello; Suarez, Ramon

2016-01-01

Extensive effort was expanded to elucidate the growth and morphology of the stable eutectic grains during early solidification of continuous cooled Fe–C–Si alloys. To this purpose, quenching experiments at successive stages during solidification have been carried out on five cast irons with various magnesium and titanium levels designed to produce graphite morphologies ranging from lamellar to mixed compacted–spheroidal. The graphite shape factors were measured on the metallographic samples, and their evolution as a function of the chemical composition and the solid fraction was analyzed. Extensive scanning electron microscopy was carried on to evaluate the change in graphite shape during early solidification, to establish the fraction of solid at which the transition from spheroidal-to-compacted-to-lamellar graphite occurs, and to outline the early morphology of the eutectic grains. It was confirmed that solidification of Mg containing irons started with the development of spheroidal graphite even at Mg levels as low as 0.013 mass%. Then, as solidification proceeds, when some spheroids developed one or more tails (tadpole graphite), the spheroidal-to-compacted graphite transition occurs. The new findings were then integrated in previous knowledge to produce an understanding of the eutectic solidification of these materials. It was concluded that in hypoeutectic lamellar graphite iron austenite/graphite eutectic grains can nucleate at the austenite/liquid interface or in the bulk of the liquid, depending on the sulfur content and on the cooling rate. When graphite nucleation occurs on the primary austenite, several eutectic grains can nucleate and grow on the same dendrite. The primary austenite continues growing as eutectic austenite and therefore the two have the same crystallographic orientation. Thus, a final austenite grain may include several eutectic grains. In eutectic irons the eutectic grains nucleate and grow mostly in the liquid. The eutectic

Advancement of Solidification Processing Technology Through Real Time X-Ray Transmission Microscopy: Sample Preparation

Science.gov (United States)

Stefanescu, D. M.; Curreri, P. A.

1996-01-01

Two types of samples were prepared for the real time X-ray transmission microscopy (XTM) characterization. In the first series directional solidification experiments were carried out to evaluate the critical velocity of engulfment of zirconia particles in the Al and Al-Ni eutectic matrix under ground (l-g) conditions. The particle distribution in the samples was recorded on video before and after the samples were directionally solidified. In the second series samples of the above two type of composites were prepared for directional solidification runs to be carried out on the Advanced Gradient Heating Facility (AGHF) aboard the space shuttle during the LMS mission in June 1996. X-ray microscopy proved to be an invaluable tool for characterizing the particle distribution in the metal matrix samples. This kind of analysis helped in determining accurately the critical velocity of engulfment of ceramic particles by the melt interface in the opaque metal matrix composites. The quality of the cast samples with respect to porosity and instrumented thermocouple sheath breakage or shift could be easily viewed and thus helped in selecting samples for the space shuttle experiments. Summarizing the merits of this technique it can be stated that this technique enabled the use of cast metal matrix composite samples since the particle location was known prior to the experiment.

Site Environmental Report for 2010 Sandia National Laboratories, California.

Energy Technology Data Exchange (ETDEWEB)

Larsen, Barbara L.

2011-06-01

Sandia National Laboratories, California (SNL/CA) is a government-owned/contractor-operated laboratory. Sandia Corporation, a Lockheed Martin Company, manages and operates the laboratory for the Department of Energy's National Nuclear Security Administration (NNSA). The NNSA Sandia Site Office administers the contract and oversees contractor operations at the site. This Site Environmental Report for 2010 was prepared in accordance with DOE Order 231.1A (DOE 2004a). The report provides a summary of environmental monitoring information and compliance activities that occurred at SNL/CA during calendar year 2010. General site and environmental program information is also included. The Site Environmental Report is divided into ten chapters. Chapter 1, the Executive Summary, highlights compliance and monitoring results obtained in 2010. Chapter 2 provides a brief introduction to SNL/CA and the existing environment found on site. Chapter 3 summarizes SNL/CA's compliance activities with the major environmental requirements applicable to site operations. Chapter 4 presents information on environmental management, performance measures, and environmental programs. Chapter 5 presents the results of monitoring and surveillance activities in 2010. Chapter 6 discusses quality assurance. Chapters 7 through 9 provide supporting information for the report and Chapter 10 is the report distribution list.

Numerical simulation of freckle formation in directional solidification of binary alloys

Science.gov (United States)

Felicelli, Sergio D.; Heinrich, Juan C.; Poirier, David R.

1992-01-01

A mathematical model of solidification is presented which simulates the formation of segregation models known as 'freckles' during directional solidification of binary alloys. The growth of the two-phase or dendritic zone is calculated by solving the coupled equations of momentum, energy, and solute transport, as well as maintaining the thermodynamic constraints dictated by the phase diagram of the alloy. Calculations for lead-tin alloys show that the thermosolutal convection in the dendritic zone during solidification can produce heavily localized inhomogeneities in the composition of the final alloy.

76 FR 70456 - Decision To Evaluate a Petition To Designate a Class of Employees From Sandia National Laboratory...

Science.gov (United States)

2011-11-14

... Employees From Sandia National Laboratory, Albuquerque, NM, To Be Included in the Special Exposure Cohort... evaluate a petition to designate a class of employees from Sandia National Laboratory, Albuquerque, New... revision as warranted by the evaluation, is as follows: Facility: Sandia National Laboratory. Location...

78 FR 56706 - Decision to Evaluate a Petition to Designate a Class of Employees from the Sandia National...

Science.gov (United States)

2013-09-13

... Employees from the Sandia National Laboratory-Livermore in Livermore, California To Be Included in the... decision to evaluate a petition to designate a class of employees from the Sandia National Laboratory...: Facility: Sandia National Laboratory-Livermore Location: Livermore, California. Job Titles and/or Job...

Predictive modeling of solidification during laser additive manufacturing of nickel superalloys: recent developments, future directions

Science.gov (United States)

Ghosh, Supriyo

2018-01-01

Additive manufacturing (AM) processes produce parts with improved physical, chemical, and mechanical properties compared to conventional manufacturing processes. In AM processes, intricate part geometries are produced from multicomponent alloy powder, in a layer-by-layer fashion with multipass laser melting, solidification, and solid-state phase transformations, in a shorter manufacturing time, with minimal surface finishing, and at a reasonable cost. However, there is an increasing need for post-processing of the manufactured parts via, for example, stress relieving heat treatment and hot isostatic pressing to achieve homogeneous microstructure and properties at all times. Solidification in an AM process controls the size, shape, and distribution of the grains, the growth morphology, the elemental segregation and precipitation, the subsequent solid-state phase changes, and ultimately the material properties. The critical issues in this process are linked with multiphysics (such as fluid flow and diffusion of heat and mass) and multiscale (lengths, times and temperature ranges) challenges that arise due to localized rapid heating and cooling during AM processing. The alloy chemistry-process-microstructure-property-performance correlation in this process will be increasingly better understood through multiscale modeling and simulation.

Liquid low-level waste (LLLW) solidification at Oak Ridge National Laboratory

International Nuclear Information System (INIS)

Schultz, R.M.; Monk, T.H.; duMont, S.P.; Helms, R.E.; Keigan, M.V.; Morris, M.I.

1987-01-01

In general, the presentation describes the disposal of liquid, low-level (radioactive) waste (LLLW) by the hydrofracture process at Oak Ridge National Laboratory until 1984, when it was shut down due to regulatory concerns and operational anomalies. As a result of this, about 400,000 gallons of concentrated LLLW and 50,000 gallons of transuranic waste-bearing sludges have accumulated in the active, double-contained tank system which is reaching its operational capacity. A major initiative to develop an alternative means of LLLW treatment and disposal was begun about two years ago. This presentation summarizes the implementation strategy of the most likely process options. The strategy is being developed in two phases; a near-term flowsheet and a long-term or reference flowsheet. First, reliable and fully demonstrated commercial, cement solidification systems are being assessed for execution of an initial 50,000 gallon campaign in 1988. Second, development is under way to determine viable sludge separation, LLLW decontamination and solidification alternatives. A flowsheet analysis and cost study is being conducted by a consultant to ensure proper consideration of process developments at other sites. It is estimated that, depending upon funding requirements, it could take up to six years to implement the reference flowsheet

Connecting the physical and psychosocial space to Sandia's mission

Energy Technology Data Exchange (ETDEWEB)

Emmanuel, Glory Ruth [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Silva, Austin Ray [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-07-01

Sandia Labs has corporate, lab-wide efforts to enhance the research environment as well as improve physical space. However, these two efforts are usually done in isolation. The integration of physical space design with the nurturing of what we call psychosocial space can foster more efficient and effective creativity, innovation, collaboration, and performance. This paper presents a brief literature review on how academia and industry are studying the integration of physical and psychosocial space and focuses on the efforts that we, the authors, have made to improve the research environment in the Cyber Engineering Research Lab (CERL), home to Group 1460. Interviews with subject matter experts from Silicon Valley and the University of New Mexico plus changes to actual spaces in CERL provided us with six lessons learned when integrating physical and psychosocial space. We describe these six key takeaways in hopes that Sandia will see this area as an evolving research capability that Sandia can both contribute to and benefit from.

Sandia SWiFT Wind Turbine Manual.

Energy Technology Data Exchange (ETDEWEB)

White, Jonathan; LeBlanc, Bruce Philip; Berg, Jonathan Charles; Bryant, Joshua; Johnson, Wesley D.; Paquette, Joshua

2016-01-01

The Scaled Wind Farm Technology (SWiFT) facility, operated by Sandia National Laboratories for the U.S. Department of Energy's Wind and Water Power Program, is a wind energy research site with multiple wind turbines scaled for the experimental study of wake dynamics, advanced rotor development, turbine control, and advanced sensing for production-scale wind farms. The SWiFT site currently includes three variable-speed, pitch-regulated, three-bladed wind turbines. The six volumes of this manual provide a detailed description of the SWiFT wind turbines, including their operation and user interfaces, electrical and mechanical systems, assembly and commissioning procedures, and safety systems. Further dissemination only as authorized to U.S. Government agencies and their contractors; other requests shall be approved by the originating facility or higher DOE programmatic authority. 111 UNCLASSIFIED UNLIMITED RELEASE Sandia SWiFT Wind Turbine Manual (SAND2016-0746 ) approved by: Department Manager SWiFT Site Lead Dave Minster (6121) Date Jonathan White (6121) Date SWiFT Site Supervisor Dave Mitchell (6121) Date Note: Document revision logs are found after the title page of each volume of this manual. iv

Sandia technology: Engineering and science applications

Science.gov (United States)

Maydew, M. C.; Parrot, H.; Dale, B. C.; Floyd, H. L.; Leonard, J. A.; Parrot, L.

1990-12-01

This report discusses: protecting environment, safety, and health; Sandia's quality initiative; Sandia vigorously pursues technology transfer; scientific and technical education support programs; nuclear weapons development; recognizing battlefield targets with trained artificial neural networks; battlefield robotics: warfare at a distance; a spinning shell sizes up the enemy; thwarting would-be nuclear terrorists; unattended video surveillance system for nuclear facilities; making the skies safer for travelers; onboard instrumentation system to evaluate performance of stockpile bombs; keeping track with lasers; extended-life lithium batteries; a remote digital video link acquires images securely; guiding high-performance missiles with laser gyroscopes; nonvolatile memory chips for space applications; initiating weapon explosives with lasers; next-generation optoelectronics and microelectronics technology developments; chemometrics: new methods for improving chemical analysis; research team focuses ion beam to record-breaking intensities; standardizing the volt to quantum accuracy; new techniques improve robotic software development productivity; a practical laser plasma source for generating soft x-rays; exploring metal grain boundaries; massively parallel computing; modeling the amount of desiccant needed for moisture control; attacking pollution with sunshine; designing fuel-conversion catalysts with computers; extending a nuclear power plant's useful life; plasma-facing components for the International Thermonuclear Experimental Reactor.

Radioactive waste processing device

International Nuclear Information System (INIS)

Ikeda, Takashi; Funabashi, Kiyomi; Chino, Koichi.

1992-01-01

In a waste processing device for solidifying, pellets formed by condensing radioactive liquid wastes generated from a nuclear power plant, by using a solidification agent, sodium chloride, sodium hydroxide or sodium nitrate is mixed upon solidification. In particular, since sodium sulfate in a resin regenerating liquid wastes absorbs water in the cement upon cement solidification, and increases the volume by expansion, there is a worry of breaking the cement solidification products. This reaction can be prevented by the addition of sodium chloride and the like. Accordingly, integrity of the solidification products can be maintained for a long period of time. (T.M.)

2013 Annual Site Environmental Report for Sandia National Laboratories Tonopah Test Range Nevada & Kauai Test Facility Hawaii

Energy Technology Data Exchange (ETDEWEB)

Griffith, Stacy Rene [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Agogino, Karen [National Nuclear Security Administration (NNSA), Washington, DC (United States); Li, Jun [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); White, Nancy [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Minitrez, Alexandra [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Avery, Penny [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Bailey-White, Brenda [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Bonaguidi, Joseph [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Catechis, Christopher [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); duMond, Michael [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Eckstein, Joanna [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Evelo, Stacie [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Forston, William [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Herring, III, Allen [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Lantow, Tiffany [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Martinez, Reuben [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Mauser, Joseph [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Miller, Amy [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Miller, Mark [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Payne, Jennifer [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Peek, Dennis [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Reiser, Anita [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Ricketson, Sherry [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Roma, Charles [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Salinas, Stephanie [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States); Ullrich, Rebecca [Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)

2014-08-01

Tonopah Test Range (TTR) in Nevada and Kauai Test Facility (KTF) in Hawaii are government-owned, contractor-operated facilities managed and operated by Sandia Corporation (Sandia), a wholly owned subsidiary of Lockheed Martin Corporation. The U.S. Department of Energy (DOE), National Nuclear Security Administration (NNSA), through the Sandia Field Office (SFO), in Albuquerque, New Mexico, administers the contract and oversees contractor operations at TTR and KTF. Sandia manages and conducts operations at TTR in support of the DOE/NNSA’s Weapons Ordnance Program and has operated the site since 1957. Navarro Research and Engineering subcontracts to Sandia in administering most of the environmental programs at TTR. Sandia operates KTF as a rocket preparation launching and tracking facility. This Annual Site Environmental Report summarizes data and the compliance status of the sustainability, environmental protection, and monitoring program at TTR and KTF through Calendar Year 2013. The compliance status of environmental regulations applicable at these sites include state and federal regulations governing air emissions, wastewater effluent, waste management, terrestrial surveillance, Environmental Restoration (ER) cleanup activities, and the National Environmental Policy Act. Sandia is responsible only for those environmental program activities related to its operations. The DOE/NNSA/Nevada Field Office retains responsibility for the cleanup and management of TTR ER sites. Environmental monitoring and surveillance programs are required by DOE Order 231.1B, Environment, Safety, and Health Reporting (DOE 2012).

75 FR 22409 - Decision To Evaluate a Petition To Designate a Class of Employees From the Sandia National...

Science.gov (United States)

2010-04-28

... Employees From the Sandia National Laboratory in Albuquerque, NM, To Be Included in the Special Exposure... decision to evaluate a petition to designate a class of employees from the Sandia National Laboratory in..., subject to revision as warranted by the evaluation, is as follows: Facility: Sandia National Laboratory...

A Sandia National Laboratories decontamination and demolition success story

International Nuclear Information System (INIS)

Miller, D.R.; Barber, D.S.; Lipka, G.

1994-01-01

Sandia National Laboratories/New Mexico (SNL/NM) has established a formal facility assessment, decontamination and demolition oversight process with the goal of ensuring that excess or contaminated facilities are managed in a cost-effective manner that is protective of human health and the environment. The decontamination and demolition process is designed so that all disciplines are consulted and have input from the initiation of a project. The committee consists of all essential Environmental, Safety and Health (ES and H) and Facilities disciplines. The interdisciplinary-team approach has provided a mechanism that verifies adequate building and site assessment activities are conducted. This approach ensures that wastes generated during decontamination and demolition activities are handled and disposed according to Department of Energy (DOE), Federal, state, and local requirements. Because of the comprehensive nature of the SNL decontamination and demolition process, the strategy can be followed for demolition, renovation and new construction projects, regardless of funding source. An overview of the SNL/NM decontamination and demolition process is presented through a case study which demonstrates the practical importance of the formal process

NREL- and Sandia-Developed HyStEP Device Receives Far West FLC Award | News

Science.gov (United States)

| NREL NREL- and Sandia-Developed HyStEP Device Receives Far West FLC Award NREL- and Sandia -Developed HyStEP Device Receives Far West FLC Award September 1, 2016 The National Renewable Energy technologies and boost the regional economy. As FLC awards are granted for outstanding achievements in

Mechanism of flow reversal during solidification of an anomalous liquid

Science.gov (United States)

Kumar, Virkeshwar; Kumawat, Mitesh; Srivastava, Atul; Karagadde, Shyamprasad

2017-12-01

In a wide variety of fluidic systems involving thermal and compositional gradients, local density changes lead to the onset of natural convection that influences the process itself, for example, during phase-change phenomena and magmatic flows. Accurate knowledge of the flow characteristics is essential to quantify the impact of the flow of the processes. In this work, the first-ever demonstration of flow reversal during bottom-up solidification of water using full-field thermal and flow measurements and its direct impact on the solidifying interface is presented. Based on prior optical interferometric measurements of full-field temperature distribution in water during solidification, we use the particle image velocimetry technique to quantify and reveal the changing natural convection pattern arising solely due to the density anomaly of water between 0 °C and 4 °C. The independently captured thermal and flow fields show striking similarities and clearly elucidate the plausible mechanism explaining the formation of a curved interface at the stagnation point and the subsequent reversal of flow direction due to a changed interface morphology. A control volume analysis is further presented to estimate the energy invested in the formation of a perturbation and the resulting flip in the flow direction caused by this perturbation.

Influence of Crucible Thermal Conductivity on Crystal Growth in an Industrial Directional Solidification Process for Silicon Ingots

Directory of Open Access Journals (Sweden)

Zaoyang Li

2016-01-01

Full Text Available We carried out transient global simulations of heating, melting, growing, annealing, and cooling stages for an industrial directional solidification (DS process for silicon ingots. The crucible thermal conductivity is varied in a reasonable range to investigate its influence on the global heat transfer and silicon crystal growth. It is found that the crucible plays an important role in heat transfer, and therefore its thermal conductivity can influence the crystal growth significantly in the entire DS process. Increasing the crucible thermal conductivity can shorten the time for melting of silicon feedstock and growing of silicon crystal significantly, and therefore large thermal conductivity is helpful in saving both production time and power energy. However, the high temperature gradient in the silicon ingots and the locally concave melt-crystal interface shape for large crucible thermal conductivity indicate that high thermal stress and dislocation propagation are likely to occur during both growing and annealing stages. Based on the numerical simulations, some discussions on designing and choosing the crucible thermal conductivity are presented.

MODELING SOLIDIFICATION-INDUCED STRESSES IN CERAMIC WASTE FORMS CONTAINING NUCLEAR WASTES

International Nuclear Information System (INIS)

Solbrig, Charles W.; Bateman, Kenneth J.

2010-01-01

The goal of this work is to produce a ceramic waste form (CWF) that permanently occludes radioactive waste. This is accomplished by absorbing radioactive salts into zeolite, mixing with glass frit, heating to a molten state 915 C to form a sodalite glass matrix, and solidifying for long-term storage. Less long term leaching is expected if the solidifying cooling rate doesn't cause cracking. In addition to thermal stress, this paper proposes that a stress is formed during solidification which is very large for fast cooling rates during solidification and can cause severe cracking. A solidifying glass or ceramic cylinder forms a dome on the cylinder top end. The temperature distribution at the time of solidification causes the stress and the dome. The dome height, ''the length deficit,'' produces an axial stress when the solid returns to room temperature with the inherent outer region in compression, the inner in tension. Large tensions will cause cracking of the specimen. The temperature deficit, derived by dividing the length deficit by the coefficient of thermal expansion, allows solidification stress theory to be extended to the circumferential stress. This paper derives the solidification stress theory, gives examples, explains how to induce beneficial stresses, and compares theory to experimental data.

Optimization of Magnetically Driven Directional Solidification of Silicon Using Artificial Neural Networks and Gaussian Process Models

Czech Academy of Sciences Publication Activity Database

Dropka, N.; Holeňa, Martin

2017-01-01

Roč. 471, 1 August (2017), s. 53-61 ISSN 0022-0248 R&D Projects: GA ČR GA17-01251S Institutional support: RVO:67985807 Keywords : computer simulation * fluid flows * magnetic fields * directional solidification * semiconducting silicon Subject RIV: IN - Informatics, Computer Science OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 1.751, year: 2016

Crystallization characteristics of cast aluminum alloys during a unidirectional solidification process

Energy Technology Data Exchange (ETDEWEB)

Okayasu, Mitsuhiro, E-mail: mitsuhiro.okayasu@utoronto.ca; Takeuchi, Shuhei

2015-05-01

The crystal orientation characteristics of cast Al–Si, Al–Cu and Al–Mg alloys produced by a unidirectional solidification process are examined. Two distinct crystal orientation patterns are observed: uniform and random formation. A uniform crystal orientation is created by columnar growth of α-Al dendrites in the alloys with low proportions of alloying element, e.g., the Al–Si alloy (with Si <12.6%) and the Al–Cu and Al–Mg alloys (with Cu and Mg <2%). A uniformly organized crystal orientation with [100] direction is created by columnar growth of α-Al dendrites. With increasing proportion of alloying element (>2% Cu or Mg), the uniform crystal orientations collapse in the Al–Cu and Al–Mg alloys, owing to interruption of the columnar α-Al dendrite growth as a result of different dynamics of the alloying atoms and the creation of a core for the eutectic phases. For the hypo-eutectic Al–Si alloys, a uniform crystal orientation is obtained. In contrast, a random orientation can be detected in the hyper-eutectic Al–Si alloy (15% Si), which results from interruption of the growth of the α-Al dendrites due to precipitation of primary Si particles. There is no clear effect of crystal formation on ultimate tensile strength (UTS), whereas crystal orientation does influence the material ductility, with the alloys with a uniform crystal orientation being elongated beyond their UTS points and with necking occurring in the test specimens. In contrast, the alloys with a nonuniform crystal orientation are not elongated beyond their UTS points.

Crystallization characteristics of cast aluminum alloys during a unidirectional solidification process

International Nuclear Information System (INIS)

Okayasu, Mitsuhiro; Takeuchi, Shuhei

2015-01-01

The crystal orientation characteristics of cast Al–Si, Al–Cu and Al–Mg alloys produced by a unidirectional solidification process are examined. Two distinct crystal orientation patterns are observed: uniform and random formation. A uniform crystal orientation is created by columnar growth of α-Al dendrites in the alloys with low proportions of alloying element, e.g., the Al–Si alloy (with Si <12.6%) and the Al–Cu and Al–Mg alloys (with Cu and Mg <2%). A uniformly organized crystal orientation with [100] direction is created by columnar growth of α-Al dendrites. With increasing proportion of alloying element (>2% Cu or Mg), the uniform crystal orientations collapse in the Al–Cu and Al–Mg alloys, owing to interruption of the columnar α-Al dendrite growth as a result of different dynamics of the alloying atoms and the creation of a core for the eutectic phases. For the hypo-eutectic Al–Si alloys, a uniform crystal orientation is obtained. In contrast, a random orientation can be detected in the hyper-eutectic Al–Si alloy (15% Si), which results from interruption of the growth of the α-Al dendrites due to precipitation of primary Si particles. There is no clear effect of crystal formation on ultimate tensile strength (UTS), whereas crystal orientation does influence the material ductility, with the alloys with a uniform crystal orientation being elongated beyond their UTS points and with necking occurring in the test specimens. In contrast, the alloys with a nonuniform crystal orientation are not elongated beyond their UTS points

2017 Annual Terrestrial Sampling Plan for Sandia National Laboratories/New Mexico on Kirtland Air Force Base

Energy Technology Data Exchange (ETDEWEB)

Griffith, Stacy R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-02-01

The 2017 Annual Terrestrial Sampling Plan for Sandia National Laboratories/New Mexico on Kirtland Air Force Base has been prepared in accordance with the “Letter of Agreement Between Department of Energy, National Nuclear Security Administration, Sandia Field Office (DOE/NNSA/SFO) and 377th Air Base Wing (ABW), Kirtland Air Force Base (KAFB) for Terrestrial Sampling” (signed January 2017), Sandia National Laboratories, New Mexico (SNL/NM). The Letter of Agreement requires submittal of an annual terrestrial sampling plan.

2018 Annual Terrestrial Sampling Plan for Sandia National Laboratories/New Mexico on Kirtland Air Force Base.

Energy Technology Data Exchange (ETDEWEB)

Griffith, Stacy R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2018-01-01

The 2018 Annual Terrestrial Sampling Plan for Sandia National Laboratories/New Mexico on Kirtland Air Force Base has been prepared in accordance with the “Letter of Agreement Between Department of Energy, National Nuclear Security Administration, Sandia Field Office (DOE/NNSA/SFO) and 377th Air Base Wing (ABW), Kirtland Air Force Base (KAFB) for Terrestrial Sampling” (signed January 2017), Sandia National Laboratories, New Mexico (SNL/NM). The Letter of Agreement requires submittal of an annual terrestrial sampling plan.

Three-dimensional phase-field simulations of directional solidification

Science.gov (United States)

Plapp, Mathis

2007-05-01

The phase-field method has become the method of choice for simulating microstructural pattern formation during solidification. One of its main advantages is that time-dependent three-dimensional simulations become feasible, which makes it possible to address long-standing questions of pattern stability and pattern selection. Here, a brief introduction to the phase-field model and its implementation is given, and its capabilities are illustrated by examples taken from the directional solidification of binary alloys. In particular, the morphological stability of hexagonal cellular arrays and of eutectic lamellar patterns is investigated.

A Real Time Investigation of Morphological Evolution During Solidification of Different Alloy Systems

Science.gov (United States)

Sen, S.; Kaukler, W. F.; Curreri, P. A.

1999-01-01

Solidification phenomenon which occur at the solid/liquid (s/I) interface play a major role in the determination of structure and hence the technologically important properties of a casting. However, metals being opaque, conclusions related to several important phenomenon such as boundary layer thickness, morphological evolution, and eutectic and cell spacing are deduced from quenching experiments and subsequent post solidification metallographic analysis. Consequently, limited information is obtained about the dynamics of the process. This paper will discuss the recent efforts at the Space Science Laboratory, NASA Marshall Space Flight Center, to view and quantify in-situ and in real time the dynamics of the solidification process and to measure interfacial undercooling. First, a high resolution x-ray transmission microscope (XTM) has been developed to monitor fundamental interfacial phenomena during directional solidification of metals and alloys. The XTM operates in the range of 10-100 KeV and through projection is capable of achieving magnification of up to 16OX. Secondly, an innovative collapsible furnace has been designed to quantify interfacial undercooling by measuring the temperature of a moving s/I interface in reference to a fixed s/l interface. This measurement technique is non-intrusive in nature and is based on the Seebeck principle. In this paper real time results obtained to characterize the dynamics of irregular eutectic spacing will be presented. As an example fiber to lamella or plate transition in the Al-Al2Au eutectic system will be discussed. Further, a resolution limit of 25 micron has permitted viewing in real time morphological instability and cellular growth in Al-Au and Al-Ag systems. Simultaneously, a systematic investigation has been carried out to measure interfacial undercooling for Pb-1 wt.% Sn at and near the marginal stability regime. In conjunction with the XTM observations this study attempts to validate existing relationships

Application of sulfur concrete for solidification of radioactive wastes and building of repositories

International Nuclear Information System (INIS)

Cholerzynski, A.; Tomczak, W.; Switalski, J.

2000-01-01

The application of sulfur concrete as solidification material for radioactive wastes and as building material used in repositories have been presented. Their high shear strength, low level of leaching, and high radiation resistance decide of positive recommendation of such material for wide use in radioactive waste treatment processes and repositories building

Solidification in Multicomponent Multiphase Systems (SIMMS)

Science.gov (United States)

Rex, S.; Hecht, U.

2005-06-01

The multiphase microstructures that evolve during the solidification of multicomponent alloys are attracting widespread interest for industrial applications and fundamental research.Thermodynamic databases are now well-established for many alloy systems. Thermodynamic calculations provide all the required information about phase equilibria, forming an integral part of both dedicated and comprehensive microstructure models. Among the latter, phase-field modelling has emerged as the method of choice. Solidification experiments are intended to trigger model development or to serve as benchmarks for model validation. For benchmarking, microgravity conditions offer a unique opportunity for avoiding buoyancy-induced convection and buoyancy forces in bulk samples. However, diffusion and the free-energy of interfaces and its anisotropy need to be determined.The measurement of chemical diffusivities in the liquid state can equally benefit from microgravity experiments.

Measuring device for weight of glass of glass solidification product to be charged

International Nuclear Information System (INIS)

Yasutake, Nobuhiro; Arai, Masaki; Akashi, Ken-ichi

1998-01-01

The present invention provides a device for accurately calculating the weight of molten glass to be charged during manufacturing glass solidification products of radioactive liquid wastes. Namely, a discharge nozzle at the lower end of a glass melting furnace and an upper end of a vessel for glass solidification materials are connected by a connecting device extensible vertically in a cylindrical shape. Molten glasses are flown down by way of the connecting device and filled into the vessel for solidification products. A first scale is constituted so as to measure the weight of load, and the vessel for solidification products are loaded. A second scale is constituted so as to measure the own weight and a weight of load, and is interposed between a flange at the circumference of a charging port and the lower end of the connecting device, and has an opening for flowing down the molten glass at the central portion. With such a constitution, the first scale can weigh the total of the weight of molten glass charged to the vessel for solidification products, the weight of the vessel for solidification products, the counterforce from the connecting device and the weight of the second scale. If the measured value of the secondary scale and the weight of the vessel for solidification products are subtracted from the former value, the weight of the charged molten glass can be determined. (I.S.)