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Sample records for roll mill grinding

  1. Control of grinding the mandrel working surface of cold-rolling mills

    Петраков, Юрій Володимирович; Чамата, Сергій Миколайович

    2015-01-01

    It was found that for maximum performance of grinding the mandrel working surface of cold rolling mills at fulfilling all quality requirements for the machined surface, a graph of the material removal rate (MaterialRemovalRate) throughout the grinding cycle must be located in the region of acceptability, which is limited by the marginal algorithm as close to the boundaries of this region as possible. A problem of determining the material removal rate in grinding the curved surface of the mand...

  2. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  3. Optimization of Preventive Grinding of Backup Roll against Contact Fatigue Cracking

    DOU Peng; LI You-guo; LIANG Kai-ming; BAI Bing-zhe

    2005-01-01

    In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.

  4. Influence of grinding method and grinding intensity of corn on mill energy consumption and pellet quality

    Vukmirović Đuro M.

    2016-01-01

    Full Text Available In recent years there is an emerging trend of coarse grinding of cereals in production of poultry feed due to positive influence of coarse particles on poultry digestive system. Influence of grinding method (hammer mill vs. roller mill and grinding intensity of corn (coarseness of grinding on mill specific energy consumption and pellet quality was investigated. By decreasing grinding intensity of corn (coarser grinding, specific energy consumption of both hammer mill and roller mill was significantly decreased (p < 0.05. When comparing similar grinding intensities on hammer mill and roller mill (similar geometric mean diameter or similar particle size distribution, specific energy consumption was higher for the hammer mill. Pellet quality decreased with coarser grinding on hammer mill but, however, this effect was not observed for the roller mill. Generally, pellet quality was better when roller mill was used. It can be concluded that significant energy savings could be achieved by coarser grinding of corn before pelleting and by using roller mill instead of hammer mill. From the aspect of pellet quality, if coarser grinding is applied it is better to use roller mill, concerning that more uniform particle size distribution of corn ground on roller mill probably results in more uniform particle size distribution in pellets and this provides better pellet quality. [Projekat Ministarstva nauke Republike Srbije, br. III 46012

  5. Research on product size and grinding dynamics of vibration mills

    YIN Zhong-jun; HAN Tian; CHEN Bing; ZHANG Wen-zhong

    2007-01-01

    In order to improve vibration mills grinding effect and increase productive efficiency, prime factors of vibration mills were gained much attention. The purpose of this study is to reveal product size distribution and grinding dynamics of vibration mills by orthogonal experi-ments. The metallurgical refractory materials were used as research object. In order to explore the relationships between grinding effect and primary factors, lots of milling experiments were carried out. Based on the results, the conclusions can be summarized: as time runs, the size distri-bution shows exponential trend, and range becomes more and more narrow. Also the quantitative analysis result between grinding effect and primary factors was obtained by non-linear regres-sion: high frequency, high amplitude and low fill ratio can increase grinding speed.

  6. NUMERICAL EVALUATION OF TEMPERATURE DISTRIBUTION IN THE ROLLING MILL ROLLS

    José Claudino de Lira Júnior

    2013-06-01

    Full Text Available In hot rolling processes occur changes in the profile of the rolling mill rolls (expansion and contraction and constant wear due to mechanical stress and continuous thermal cycles of heating/cooling caused by contact rolled material- working roll and the cooling system by water jets in their surface, decreasing their lifetime. This paper presents a computational model to simulate the thermal performance of rolling mill rolls. The model was developed using the finite volume method for a transient two-dimensional system and allows calculating the temperature distribution of the rolling mill rolls under various conditions of service. Here it is investigated the influence of flow rate and temperature of the cooling water on the temperature distribution. The results show that the water temperature has greater influence than the water flow to control the surface temperature of the cylinders.

  7. Control for Cold Rolling Mills

    Morad, Antoni; Travancic, Faruk

    2005-01-01

    This report contains the details in a final research thesis work done rolling mill technology. The work is carried out at Heat Transfer located at Finspång. The main objective of this work is to evaluate thickness and flatness data from the profile to give an optimal start value for the pressure and force applied on the machine and the speed as well, so that the profiles produced, have the right thickness and best possible flatness. Thickness, start value for power, the degree of bending the ...

  8. Evaluation of Recycle Grinding Performance in Flour Milling

    Mazlina Mustapa Kamal, Siti; Webb, Colin

    A typical flour milling process is a very linear operation that is almost entirely void of recycled streams where separate fractions from each operation go ahead as new streams to the next operation. In some cases, there are opportunities for combining some streams, for recycling particles that have been insufficiently broken to go back to the same roller mill. This study introduces this recycle concept in flour milling process at second break system. The recycle grinding assessment was made using a Satake STR-100 test roller mill. The recycle process was started after the second break system and the number of recycle grinding was up to 7 regrinds. The particle size distribution and ash analysis were produced to describe the behaviour of the recycle grinding performance. The material release was sifted on a range of sieves and the ash content was analysed using a laboratory furnace. The performance for each recycle stage was investigated. It was determined that it is possible for some coarse particles that contain only bran to keep being recycled in the recycle circuit. A purging operation was recommended to be included in the recycle system, to separate the unwanted particles.

  9. Energy efficiency definition of a grinding process in a ball mill

    Кузнецова, Мария Максимовна; Ведь, Валерий Евгеньевич; Вамболь, Сергей Александрович

    2014-01-01

    Theoretical, analytical and experimental studies of the solid materials grinding process in the ball mill have shown that it is possible to improve the energy efficiency of the grinding process by implementing the direct blow effect, ensuring rational grinding mode and correlation of destructive loads during dispersion of specific material with the prescribed physical and mechanical properties. A phenomenological model of energy efficiency of grinding solid materials in the ball mill was deve...

  10. USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

    Arísio de Abreu Barbosa

    2013-12-01

    Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

  11. ELECTRO-RESISTANCE METHOD OF CHECK A PROCESS GRINDING THE ROLLING BEARINGS

    K. V. Podmasteryev

    2015-08-01

    Full Text Available Base a possibility of monitoring processes of grinding the rolling bearings with use electroresistance method of check. Is write of essence this method, are analyses his peculiarities, which are provide objective information on the condition a object by his grinding. Are consider the results of experimental researches the effective different diagnostically parameters, which are confirm a possibility of realization objective check of grinding the rolling bearings with use electro-resistance method.

  12. Investigation for parametric vibration of rolling mill

    唐华平; 丁睿; 吴运新; 钟掘

    2002-01-01

    The vibration unsteady condition of rolling mill caused by flexural vibration of strip has been investigated. The parametric flexural vibration equation of rolled strip has been established. The parametric flexural vibration stability of rolled strip has been studied and the regions of stability and unstability have been determined based on Floquet theory and perturbation method. The flexural-vibration of strip is unstable when the frequency of variable tension is two times as the natural frequency of flexural-vibration strip. The characteristic of current in a temp driving motor's main loop has been studied and tested, it has been proved that there are 6 harmonic component and 12 harmonic component in main loop of driving motor electricity. The vertical vibration of working roller has been tested, the test result approves that the running unsteady is caused by parametric vibration. It attaches importance to the parametric vibration of rolling mill.

  13. Analysis of Roll Gap Pressure in Sendzimir Mill by FEM

    YU Hai-liang; LIU Xiang-hua; WANG Chao; Park Hae-doo

    2008-01-01

    The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM. The roll gap pressure distribution and the acting force between rolls S and O, rolls O and I, rolls O and J, rolls I and A, rolls I and B, as well as rolls J and B were analyzed. The results showed that the roll gap pressure mainly affected the roll surface layer, 50 mm for backup roll; the roll gap pressure distribution is of double peaks among the work roll, the 1st intermediate roll (IMR), and the 2nd IMR; the maximum value of the roll gap pressure between the backup roll and the second IMR appears on the edge of the barrel of rolls; the component force presents the in-para-curve distribution. These are important for reducing the wear of rolls and the break of the backup roll and guiding for production.

  14. Tribology; Cold rolling mill roll; Hard chrome; Surface texturing.

    José Lucio Gonçalves Junior

    2012-12-01

    Full Text Available The present work analyzes the tribological behavior of surface modifications often used in cold rolling mill rolls. Different surface modifications were carried out on samples produced from a fragment of the rolling mill roll: i texturing; ii chromium plating; iii texturing with subsequent hard chrome plating; iv and hard chrome plating with subsequent texturing. Before the surface modifications the samples were heat treated and ground on both faces. Wear tests were performed using a reciprocating movement of a ball over flat configuration under a load of 9.8 N. It is observed that there is no significant change in the coefficient of friction as a function of surface modification. Surface texturing increases the wear of the counter body, while the hard chromium coating reduces it. The addition of hard chromium coating promotes the formation of a tribolayer on the counter body consisting of chromium and oxygen. On the other hand, for the samples without hard chrome coating, the tribolayer consists of iron and oxygen

  15. Metallurgical analysis of spalled work roll of hot strip mill

    In this study failure analysis of four work roll of the Hot Strip Mill is carried out. The microstructure is correlated with the chemical composition of shell and roll-life. It was concluded that for the longer service of the roll, cementite, graphite and martensite should be balanced (as per working requirement of the mill). (author)

  16. Grinding Kinetics of Vanadium-Titanium Magnetite Concentrate in a Damp Mill and Its Properties

    Long, Hongming; Chun, Tiejun; Wang, Ping; Meng, Qingmin; Di, Zhanxia; Li, Jiaxin

    2016-06-01

    The grinding behavior of the as-received (5 pct moisture) vanadium-titanium magnetite concentrates in a damp mill was investigated in this paper. A grinding kinetics equation was established based on a population balance model using size distribution data obtained from a laser diffraction technique. X-ray diffraction results show that a loss in crystallinity occurs when the grinding time is increased. The crystallite size of the materials decreased, whereas their structural microstrain increased with increasing grinding time. The wettability increased because the surface roughness increases with increasing grinding time. The moisture capacity of the solids increased during the first 3 minutes of grinding and then remained roughly constant with further increases in grinding time. The water transfer coefficient of the particles increased at grinding times of 3 and 6 minutes and then decreased at grinding times of 9 and 12 minutes. The compressive strength of oxidized pellets increased with increasing grinding time; longer grinding times can compensate for the effects of lower roasting temperature or shorter roasting time on the strength of the pellets. Lowering the roasting temperature and shortening the roasting time by grinding appeared to be possible.

  17. Novel tube-rolling process using the 3-roll planetary mill (PSW)

    Bretschneider, E.J.F.E.

    1981-10-01

    A high-reduction, 3-roll planetary mill for the production of seamless tube is described and compared with conventional methods. Advantages include continuous rolling, close wall tolerance, increased yield and energy savings.

  18. Dynamic estimation of electrical demand in hot rolling mills

    Alonso Orcajo, Gonzalo Arturo; Rodríguez, Josué; Ardura García, Pablo; Cano Rodríguez, José Manuel; González Norniella, Joaquín; Llera Traviesa, Rocío; Cifrián, Diego

    2016-01-01

    This paper proposes a method capable of reproducing the particular operating conditions of a hot strip mill and predicting the evolution of the main electrical variables from both the characteristics of the steel to be milled and the specific features of the rolling mill. The method analyzes the load torque and the motor speed evolution in the stands of the roughing and finishing mill drives, according to the steel to be milled. In this study three types of carbon alloy steel are considered, ...

  19. A Kinetic Study of Micronization Grinding of Dry Mica in a Planetary Ball Mill

    Ljubica Pavlović; Milan Petrov; Milan Trumić; Zagorka Aćimović-Pavlović; Ljubiša Andrić; Anja Terzić

    2013-01-01

    This paper presents results of the research of micronization grinding of dry mica in a planetary ball mill. Investigation was conducted in order to improve the quality and to obtain clearly defined properties and characteristics of mica powder. The micronization grinding of dry mica was performed in four time periods: 30, 60, 120, and 360 minutes. The micronized powder was investigated by means of differential thermal and thermogravimetric analyses, analysis of the degree of micronization, th...

  20. EXTREME MANAGEMENT OF PERFORMANCE GRINDING OF LIMESTONE INTO TWO-CHAMBER BALL MILLS

    UZHELOVSKY V. A.

    2016-02-01

    Full Text Available Problem statement. The productivity of ball mills is an important process parameter. Optimization of loading of the mill will get the maximum efficiency of grinding limestone. Analysis of theresent research. In the scientific work on the process control of grinding in ball mills, particularly interesting are the work of Alekseev B. V., Maksimenko A. A., Uteush E. V., Bapat D. D., Kaminsky A. D. It is proved that the assessment of management effectiveness limestone grinding in a ball mill is a multiobjective and must provide to achieve the highest possible performance and the required fineness of electricity at the lowest cost. A significant factor affecting the performance of the mill is utilization level of limestone. Purpose. Performance of two-chamber ball mill increased by maintaining an optimal level of loading of the drum limestone. Conclusions. 1. In Matlab package developed and investigated simulation model of extreme performance management of a ball mill by optimizing the filling level of the drum limestone. 2. Simulation model allows you to study the influence of various factors on the performance of the mill and determine the previous settings establish extreme regulator to obtain the desired transition process with a given accuracy at the stage of design work.

  1. Structural investigations of HSS rolls for hot strip mill

    Lecomte-Beckers, Jacqueline; Tchuindjang, Jérôme Tchoufack; Ernst, R.; Breyer, J.-P.

    2004-01-01

    High Speed Steel (HSS) cast rolls are used in front finishing stands of hot strip mills (HSM). Good wear resistance and hardness at high temperatures, are defining features of HSS. Previous experience has shown that HSS rolls containing mainly hard MC carbides have a high friction coefficient, which is detrimental for the rolling power consumption and for the strip surface quality. On the other hand, HSS rolls containing eutectic rod shaped carbides are brittle and more susc...

  2. THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

    Kuznetsova M.M.

    2014-08-01

    Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

  3. Influence of pin and hammer mill on grinding characteristics, thermal and antioxidant properties of coriander powder.

    Barnwal, P; Singh, K K; Sharma, Alka; Choudhary, A K; Saxena, S N

    2015-12-01

    In present study, influence of grinding (hammer and pin mills) and moisture content (range: 6.4-13.6 % dry basis) on the quality traits of coriander powder were investigated. These include grinding parameters, colour parameters, specific heat, thermal conductivity, thermal diffusivity, glass transition temperature, essential oil, total phenolic content, total flavonoid content and DPPH scavenging (%) of coriander powder. For coriander seed, the geometric properties such as major, medium, minor dimensions, geometric mean diameter, arithmetic mean diameter, sphericity, surface area and volume of coriander seeds increased significantly with increasing moisture (6.4-13.6 % db). For coriander powder, the grinding parameters such as average particle size, volume surface mean diameter and volume mean diameter increased significantly with increasing moisture (6.4-13.6 % db). With the grinding method, the colour attributes of coriander powder such as L-value, a-value, b-value, hue angle and browning index varied significantly. It was observed that the specific heat followed second order polynomial relationship with temperature and moisture whereas thermal conductivity varied linearly with temperature and moisture content. The variation of glass transition temperature with moisture can be best represented in quadratic manner. Total flavonoid content (mg QE/g crude seed extract) and DPPH scavenging % activity of coriander powder is significantly affected by grinding methods. A lower value of specific heat was observed for hammer ground coriander powder as compared to pin mill ground coriander powder. The thermal conductivity of hammer mill ground coriander powder was higher as compared to pin mill ground coriander. It was observed that hammer mill yields more fine coriander powder in comparison to pin mill. The browning index was more in hammer mill ground coriander powder. PMID:26604351

  4. Optimum condition determination of Rirang uranium ores grinding using ball mill

    The grinding experiment on Rirang Uranium ore has been carried out with the aim is to find out the optimum condition of wet grinding using ball mill to produce particle size -325, -200 and -100 mesh. This will be used for decomposition feed the test was done by examine the parameters comparison of ore's weight against ball's weight and time of grinding. The test shown that the product of particle size -325 meshes was achieved optimum condition at the comparison ore's weight: ball = 1:3, grinding time 150 minutes, % solid 60, speed rotation of ball mill 60 rpm and recovery of grinding was 93.51 % of -325 mesh. The product of particle size -200 mesh was achieved optimum condition at comparison ore's weight: ball = 1:2, time of grinding 60 minutes, the fraction of + 200 mesh was regrind, the recovery of grinding 6.82% at particle size of (-200 + 250) mesh, 5.75 % at (-250 + 325)m mesh and, 47.93 % -325 mesh. The product of particle size -100 mesh was achieved the optimum condition at comparison ore's weight: ball = 1:2, time of grinding at 30 minutes particle size +100 mesh regrinding using mortar grinder, recovery of grinding 30.10% at particle size (-100 + 150) m, 12.28 % at (-150 + 200) mesh, 15.92 % at (-200 + 250) mesh, 12.44 % at (-250 + 325) mesh and 29.26 % -325 mesh. The determination of specific gravity of Rirang uranium ore was between 4.15 - 4.55 g/cm3

  5. Evaluation of Flatness Gauge for Hot Rolling Mills

    Larsson, Oliver

    2015-01-01

    In the steel industry, laser triangulation based measurement systems can be utilizedfor evaluating the flatness of the steel products. Shapeline is a company in Linköpingthat manufactures such measurement systems. This thesis work will present a series ofexperiments on a Shapeline measurement system in a relatively untested environment, thehot rolling mill at SSAB in Borlänge.The purpose of this work is to evaluate how the conditions at a hot rolling mill affectsthe measurement performance. I...

  6. Grinding and cooking dry-mill germ to optimize aqueous enzymatic oil extraction

    The many recent dry grind plants that convert corn to ethanol are potential sources of substantial amounts of corn oil. This report describes an aqueous enzymatic extraction (AEE) method to separate oil from dry-mill corn germ (DMG). The method is an extension of AEE previously developed for wet...

  7. Investigation for Electromechanical Coupling Unstability of Rolling Mill

    2002-01-01

    The unsteady condition of rolling Mill vibration that was caused by flexural vibration of strip was investigated. The parametric flexural vibration equation of rolled strip was established. The parametric flexural vibration stability of rolled strip was studied and region of stability and unstability was determined based on Floquet theory and perturbation method. The flexural-vibration of strip was unstable if the frequency of variable tension was twice as the natural frequency of flexural-vibration strip. ...

  8. ALSTOM Schusselmuhle fur die feinvermahlung von anhydrit ALSTOM bowl mill for anhydrite fine grinding

    Angleys, M

    2003-01-01

    After the ALSTOM bowl mill had proved a success during numerous laboratory tests using different industrial minerals, for the first time a mill, type SM 20/12 was commissioned for ATLAS s.c. at Lodz /Poland for anhydrite grinding. Based on corresponding laboratory tests with anhydrite, it was possible to adapt the equipment to the requirements of the material with modified properties. Due to the project preparation together with the customer, the mill could be installed and commissioned according to schedule by a joint team of engineers for erection and commissioning.

  9. Analysis of rolls deflection of Sendzimir mill by 3D FEM

    YU Hai-liang; LIU Xiang-hua; LEE Gyoo Taek

    2007-01-01

    The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The results show that the work roll deflection increases with the increase of rolling pressure and the reduction of work roll radius, but the rigid displacement of work roll slightly changes; the work roll end might appear negative displacement for the narrow strip width and high rolling pressure that might cause the contact of work rolls. The research results are significant for guiding production and theoretical analysis of the rolls system of Sendzimir mill.

  10. Corrosion of Cast Iron Mill Plates in Wet Grinding

    Anthony ANDREWS

    2010-12-01

    Full Text Available Corrosion studies were carried out on two different maize grinding plates. Maize was soaked in water for three days and the water decanted and used as electrolyte. Mass loss and pH measurements were carried out every 3 days for 15-day period. Results show that, for each plate, mass loss and pH increased with exposure time. Corrosion rates determined from mass loss data was found to be strongly dependent on pH. The observed behaviour may be explained in terms of the chemical composition and/or microstructures of the plates. Results are briefly discussed in terms of the contribution of corrosion to wear.

  11. DESIGN OF INTELLIGENT CONTROL SYSTEM USING ACOUSTIC PARAMETERS FOR GRINDING MILL OPERATION

    Sonali Sen

    2013-02-01

    Full Text Available This paper utilizes acoustic parameters such as FS,NC, N, P, INC, FL, FH, W for acoustic signals S of different running conditions of a ballmill to deriveout the acoustic signatures and hence control signals, which is to be used for designing the control systems of the mill. The parameters FS, NC, N, P, INC, FL, FH and W are represented by sample rate in Hz, number of cepstral coefficients, length of frame in samples, number of filters in filter bank, frame increment, low end of the lowest filter, high end of highest filter and the window over which the analysis is to be performed respectively. The work establishes an appropriate theoretical background that helps to predict dynamic breakage characteristics with respect to particle size distribution of materials, adequately supported by experimental data. The signatures of different running conditions of grinding mill have been extracted from the captured signal in time frame these have been used as feedback signal to monitor the grinding operation. Condenser based microphones have been used for capturing acoustic signals in time domain directly in computers and stored for further analysis. Matlab R2010b has been used for different analysis of the experiment. On analyzing the signatures, it has been observed whether the fines are produced progressively to attain the desired size range or the mill producing undesired products. Thus, the approach has been used in this paper has the ability to arrive in the stage of optimum grinding by tuning parameters of the mill in real time, and also it can prevent the mill to enter into an erroneous state. Moreover, on study it has found that the present scheme can be used more accurately in comparison to the earlier work of the author. This paper presents an implementation scheme to use acoustic signal as the control signal to regulate the operation of a grinding mill.

  12. Backup roll contour of a SmartCrown tandem cold rolling mill

    Guanghui Yang; Jianguo Cao; Jie Zhang; Shenghui Jia; Renwei Tan

    2008-01-01

    SmartCrown was a new system developed by VAI for improving the strip profile and flatness control first applied in 1700mm tandem cold rolling mills at Wuhan Iron & Steel (Group) Corporation (WISCO). After tracing and testing, the application of the conventional crown backup roll matching the SmartCrown work roll of the production mill led to heavy and nonuniform wear, and the edge spalling of the backup roll often occurred. A 3-dimension finite element model of roll stacks was established, which was used to analyze the above-mentioned problems, and it was found that the main reason was the highly nonuniform contact pressure distribution between the work roll and the backup roll. A new FSR (flexible shape backup roll) was developed and applied in 1700mm tandem cold rolling mills. A lot of good actual effects of FSR, such as evident improvement in profile and flatness of strips,non-occurring edge spalling, wear uniform, and remarkable decrease in roll consumption were validated by long-term industrial applications.

  13. Analysis of Vertical-Horizontal Coupling Vibration Characteristics of Rolling Mill Rolls Based on Strip Dynamic Deformation Process

    Dongxiao Hou; Rongrong Peng; Haoran Liu

    2014-01-01

    Nonlinear dynamic rolling forces in the vertical and horizontal directions are, respectively, established, considering the impact of vertical and horizontal directions vibration of rolls. Then a vertical-horizontal coupling nonlinear vibration dynamic model of rolling mill rolls is proposed, based on the interactions between this dynamic rolling force and mill structure. The amplitude-frequency equations of the main resonance and inner resonance are carried out by using multiple-scale method....

  14. Theoretical foundations of the automated designing of assembly drawings of rolls of wheel rolling vertical type mills

    Снітко, С. О.; Яковченко, О. В.; Івлєва, Н. І.

    2014-01-01

    Automated designing inker, pressure and conical rolls, as well as centering and driving rollers of modern wheel-rolling mills of vertical type required for the development of new highly effective profile of railway wheels is actual scientific and technical problem. In this paper, first proposed the theoretical foundations of the automated design drawings of rolls of vertical type wheel-rolling mills. The designing of circuits of pressure and inker rolls and calculation values technological ga...

  15. Performance characteristics of mill rolls from graphite chromium cast iron

    Lecomte-Beckers, Jacqueline; Terziev, L.; Breyer, J. P.

    2000-01-01

    The main requirements for the development of a new grade for the later finishing section of the mill are : good oxidation and thermal behaviour, high wear resistance, good resistance to rolling incidents. The approach of Marichal Ketin to improve the rolling performances in the last finishing stands is presented. The Hi-Cr cast iron possesses excellent wear resistance due to the presence of hard chromium carbides, but its thermal conductivity and sticking properties are fairly low. A graphite...

  16. SUBSTANTIATION OF KEY PARAMETERS OF A CENTRIFUGAL MILL INTENDED FOR GRINDING SOLID RESIDUE FROM THE PYROLYSIS OF USED AUTOMOBILE TYRES

    Igor OSTASHKO

    2016-06-01

    Full Text Available The study presents the results of an investigation into centrifugal mills with an energy-saving working body. Rational geometric parameters of the working body of the centrifugal mill, which grinds the solid residue from the pyrolysis of used tyres, have been justified on the criterion of the lowest specific energy consumption during the grinding process. A method to determine the dependence of the in-grinding power consumption on the basic parameters of the working body has been developed, while an analytical expression to determine the power consumption for grinding the solid residue from the pyrolysis of used tyres has been obtained. It has been found that the power consumption in the grinding process linearly depends on the rotational speed of the working body, which is to the 0.3 power on the average size of solid particles.

  17. Service behaviour of high speed steel rolling rolls used in hot strip mills

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs

  18. Optimization of Rolling Force Distribution Based on Niche Genetic Algorithm in Continuous Hot Rolling Mills

    LIU Zi-ping; LI Li-xin

    2013-01-01

    Based on the niche genetic algorithm, the intelligent and optimizing model for the rolling force distribution in hot strip mills was put forward. The research showed that the model had many advantages such as fast searching speed, high calculating pre-cision and suiting for on-line calculation. A good strip shape could be achieved by using the model and it is appropriate and practica-ble for rolling producing.

  19. Variable-speed drive and control systems for rolling mills; Atsuenkiyo drive seigyo system

    Kasai, T.; Tochigi, T. [Fuji Electric Co. Ltd., Tokyo (Japan)

    2000-11-10

    The drive systems of large rolling mills is of a cycloconverter type, a GTO (gate turn-off thyristor) type or high-voltage IGBT (insulated gate bipolar transistor) type. Drive systems for bar, rod and pipe mills use three and/or two level IGBT inverters. This paper describes recent technical trends of drives and control systems in rolling mills, including each drive application and the PLC (programmable controller) and HCI (human communication interface) controlling the total rolling mill line. (author)

  20. Recycle of valuable products from oily cold rolling mill sludge

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  1. Application of mechano-chemical synthesis for protective coating on steel grinding media prior to ball milling of copper

    Indranil Lahiri; K Balasubramanian

    2007-04-01

    One of the major sources of contamination during mechanical milling/alloying is from the surface erosion of the container and the grinding medium. This can either be prevented by using grinding medium and container of same material of the milled material or by adding a coating of the milled material on them. The paper describes the observations made during a mechano-chemical reaction, being used for coating the balls and vials in a planetary ball mill. Visual observation, XRD, optical micrography and EDS analysis were used to understand the progress of the reaction. Copper was successfully coated on the steel balls and vials. The method can easily be adopted in daily production purposes, prior to mechanical milling of a Cu-based powder for prevention of Fe contamination.

  2. Development of rolling mill for rectangular orthodontic wires production

    G.E. Totten

    2007-09-01

    Full Text Available Purpose: In orthodontic treatments, wires of different metallic alloys are used for alignment, leveling, correction of the molar position, space closing, finish and retention. The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented hereDesign/methodology/approach: With respect to finish and retention, these wires are responsible for adequate positioning of the upper teeth on the lower teeth. Wires that are subjected to incisor torque require high resistance and stiffness. For this, wires of rectangular austenitic stainless steel are used due to high modulus of elasticity and good corrosion resistance in the oral environment. Because of the rectangular geometry, wire production requires process development suitable for industrial scale manufacture with geometric characteristics and mechanical properties better adapted to the use conditions.Findings: To obtain wires with such characteristics, a rolling mill was developed for the production of rectangular wires by a rolling process with the objective of reducing cost of the cold drawing process that is currently used which utilize complex and expensive wire-drawing dies. In addition to the rolling process itself, wire deformation, microhardness, tension and bend tests were also performed.Research limitations/implications: A rolling-mill was built that successfully produced dental wires within acceptable tolerances and physical/mechanical properties.These wires exhibited excellent hardness and tensile strength, although slightly less than analogous commercial wires. It is expected that this problem are corrected by using initial wires with a higher hardness, since this property is directly related with the tensile strength.Originality/value: In these tests, wire geometry, surface finish and mechanical properties were successfully adapted for use in orthodontic

  3. Work Roll Materials For Hot Strip Milling and Casting Methods of Rolling Roll

    Şadi KARAGÖZ

    2009-03-01

    Full Text Available The selection of materials for rolling, which is one of the powerful manufacturing process and the influence of these materials on the roll properties is an important factor. Also, the use of suitable material and various manufacturing technologies affect these characteristics. To understand that which roll grade is needed for which application, the rolling conditions, the roll grades and their properties should be known. In this work the evolution of roll materials from classical materials up to recently developed materials are presented and bimetallic roll technologies are investigated. Furthermore, experimentally cast pearlitic and martensitic roll microstructures were examined. The influence of microstructural phases on the roll properties were analyzed with the results of mechanical and microstructural observations.

  4. The grinding behavior of ground copper powder for Cu/CNT nanocomposite fabrication by using the dry grinding process with a high-speed planetary ball mill

    Choi, Heekyu; Bor, Amgalan; Sakuragi, Shiori; Lee, Jehyun; Lim, Hyung-Tae

    2016-01-01

    The behavior of ground copper powder for copper-carbon nanotube (copper-CNT) nanocomposite fabrication during high-speed planetary ball milling was investigated because the study of the behavior characteristics of copper powder has recently gained scientific interest. Also, studies of Cu/CNT composites have widely been done due to their useful applications to enhanced, advanced nano materials and components, which would significantly improve the properties of new mechatronics-integrated materials and components. This study varied experimental conditions such as the rotation speed and the grinding time with and without CNTs, and the particle size distribution, median diameter, crystal structure and size, and particle morphology were monitored for a given grinding time. We observed that pure copper powders agglomerated and that the morphology changed with changing rotation speed. The particle agglomerations were observed with maximum experiment conditions (700 rpm, 60 min) in this study of the grinding process for mechanical alloys in the case of pure copper powders because the grinding behavior of Cu/CNT agglomerations was affected by the addition of CNTs. Indeed, the powder morphology and the crystal size of the composite powder could be changed by increasing the grinding time and the rotation speed.

  5. Bayesian model mixing for cold rolling mills: Test results

    Ettler, P.; Puchr, I.; Dedecius, Kamil

    Slovensko: Slovak University of Technology, 2013, s. 359-364. ISBN 978-1-4799-0926-1. [19th International Conference on Process Control . Štrbské Pleso (SK), 18.06.2013-21.06.2013] R&D Projects: GA MŠk(CZ) 7D09008; GA MŠk 7D12004 Keywords : Bayesian statistics * model mixing * process control Subject RIV: BC - Control Systems Theory http://library.utia.cas.cz/separaty/2013/AS/dedecius-bayesian model mixing for cold rolling mills test results.pdf

  6. Friction Coefficient Between Rolling Tube and Mandrel of Full Floating Mandrel Mill

    ZHAO Zhi-yi; XIE Jian-xin; HE Xiao-ming; DONG Kai; YU Yong; PAN Feng

    2009-01-01

    In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the φ140 mm full floating mandrel mill in Steel Tube Branch in Baosteel, steel T91 was chosen to be the typical sample, self-made roll-ing force transducer and mandrel velocity testing equipment were used, and a series of comprehensive tests on rolling parameters including the rolling force and mandrel velocity were carried out. After the experiment, the friction state between rolling tube and mandrel was analyzed. The friction coefficient was calculated and the values of 0.033-0.074 in each mill were obtained. The friction coefficient increases obviously along the rolling direction.

  7. Numerical And Experimental Study On Producing Aluminum Alloy 6061 Shafts By Cross Wedge Rolling Using A Universal Rolling Mill

    Tofil A.

    2015-06-01

    Full Text Available The paper presents a selection of numerical and theoretical results of the cross wedge rolling process for producing stepped shafts made of aluminum alloy 6061. The numerical modeling was performed using the FEM-based Simufact Forming simulation software. In the simulations, we examined the kinematics of metal flow and determined the distribution patterns of effective strains, temperatures, axial stresses and the Cockroft-Latham damage criterion. Variations in the rolling forces were determined, too. The numerical results were verified experimentally using a universal rolling mill designed and constructed by the present authors. This machine can be used to perform such processes as cross wedge rolling, longitudinal rolling and round bar cropping. During the experiments, we examined process stability and finished product geometry and recorded the torques. The experimental results confirm that axisymmetric aluminum alloy shafts can be produced by cross wedge rolling with two rolls. Last but not least, the experiments served to evaluate the technological potential of the rolling mill used.

  8. PENELITIAN OPTIMASI TEMPERATUR YANG MEMPENGARUHI KEKERASAN PADA PEMBUATAN GRINDING BALL DENGAN CARA HOT ROLLING

    Amelia Amelia

    2000-01-01

    Full Text Available Hardness is one of the mechanical properties needed in a grinding ball. The hardness of grinding ball produced up to now is gained by trial and error to those parameters which are presumed influencing the hardness. Research is done to get parameter influence the hardness of grinding ball and optimum level. Three parameters presumed influencing the hardness are temperature of raw material (Tm, the initial temperature of quenching (Tq, and the final temperature of quenching (Tt. Design of experiment is used to analysis which parameter influence the hardness. A 23 factorial design is chosen, each parameter has two level. According to experiment and data analysis, the influencing parameter are Tq, Tt and interaction between Tq and Tt. The optimum value of Tq and Tt are 905 ± 10°C and 133 ± 3°C, value of Tm is 1110 ± 10°C. Abstract in Bahasa Indonesia : Kekerasan merupakan salah satu sifat yang dibutuhkan oleh grinding ball. Untuk mendapatkan sifat tersebut hingga saat ini masih dilakukan dengan cara trial and error sehingga sangatlah tidak efektif. Maka dari itu dilakukan suatu penelitian untuk mengetahui parameter-parameter yang mempengaruhi kekerasan grinding ball dan level yang optimal. Ada tiga parameter yang diduga mempengaruhi kekerasan grinding ball, yaitu temperatur raw material (Tm, temperatur awal proses quenching (Tq dan temperatur akhir proses quenching (Tt. Untuk menganalisa parameter-parameter yang berpengaruh digunakan desain eksperimen. Desain eksperimen yang digunakan adalah rancangan faktorial 23, masing-masing terdiri atas 2 level. Dari percobaan dan analisa data, tampak bahwa parameter yang berpengaruh adalah Tq, Tt serta interaksi antara Tq dan Tt. Nilai Tq dan Tt yang optimum adalah 905 ± 10°C dan 133 ± 3°C, sedang nilai Tm yang dianjurkan 1110 ± 10°C. Kata kunci: Desain eksperimen, grinding ball, temperatur quenching

  9. IMPROVEMENT PROCESS FOR ROLLING MILL THROUGH THE DMAIC SIX SIGMA APPROACH

    Kunal Ganguly

    2012-09-01

    Full Text Available This project aims to address the problems that are facing a large aluminum company in a Developing Hot Rolling Mill Capabilities for Wider Widths Hard Alloys Rolling and b Eliminate down time due to strip /coil slippage during hard alloys 5xxx rolling at Hot Mill. The challenge for the company was to cater the fast changing export demand for Flat Rolled products with its existing resources. By applying Six Sigma principles, the team identified the current situation that the rolling mills operations were in. Si x Sigma DMAIC methodologies were use d in the project to determine the project's CTQ characteristics, defining the possible causes, Identifying the variation sources, establishing variable relationships and Implementing Control Plans. The project can be useful for any company that needs to fi nd the most cost efficient way to improve and utilize its resources.

  10. Metallurgical assessment of two HSS rolls grades for Hot Strip Mill

    LECOMTE-BECKERS, Jacqueline; Fabienne DELAUNOIS; Breyer, Jean-Pierre; Tchuindjang, Jérôme Tchoufack

    2007-01-01

    Aurora and Kosmos grades are HSS alloys used for the manufacturing of rolling mill work rolls for early finishing stands of Hot Strip Mills. Both alloys were metallurgically assessed using Electron Microscopy, X Rays analysis on carbides and Differential Thermal Analysis. These methods allow a better understanding of the behaviour of the studied alloys during solidification and cooling. Some mechanical tests were also performed. A connection between the laboratory results and the perf...

  11. INVESTIGATION OF THE MAINTENANCE ORGANISATION FOR HOT ROLLING MILLS

    P.K. Pretorius

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Production systems have undergone dramatic changes in recent years. Many companies have implemented new technologies such as flexible manufacturing systems. There is therefore a shift in focus to maintenance and the effective management thereof. Maintenance is a dynamic activity and is comprised of a large number of interacting variables. An effective maintenance organisation is required to control these variables .
    This paper discusses the building of a maintenance organisation and the aspects that should be considered during the design. The way in which five companies that operate hot rolling mills apptoached the problem of building an effective maintenance organisation was investigated.

    AFRIKAANSE OPSOMMING: y eryaardigingstelsels het drastiese veranderinge ondergaan die afgelope aantal jaar. Verskeie Il1~atskappyemaak nou gebruik van nuwe tegnologiee, soas byvoorbeeld aanpasbare vervaardigingstelsels. Daar is gevolglik 'n verskuiwing in fokus na instandhouding en die effektiewe bestuur daarvan. lnstandhouding is 'n dinamiese aktiwiteit en behels 'n groot aantal ' gekoppelde veranderlikes. 'n Effektiewe instandhoudingsorganisasie word benodig om hierdie v'eranderlikes te beheer.
    Hierdie artikel bespreek die daarstelling van die instandhoudingsorganisasie en die parameters V~toorweeg moet word tydens die ontwerp. Die wyse waarop vyf maatskappye wat }V~rIl1walse bedryf die ontwikkeling van 'neffektiewe organisasie vir instandhouding benader hc(is ondersoek .

  12. Drop deformation in two-roll mills considering wall effects

    Experimental, theoretical and numerical results of dynamics of drop deformation in strong flows generated by a co-rotating two-roll mill and considering the influence of near rigid walls are presented. The drop dynamics is altered, with respect to a drop free of wall effects, by the proximity of the rigid boundaries as well as caused by a non-linear and non-uniform flow due to gradients of flow-type parameter and shear rate. Simulations were carried out using the Boundary Element Method (BEM). Since the inclusion of the whole boundaries (drop and rollers surfaces) is not an easy and trivial task, bi-dimensional numerical simulations was performed as a first approach. The experimental and numerical results were obtained for a flow type of α = 0.03 and two values of viscosity ratio λ = 0.012 and 16. In general, numerical results for the stationary deformation parameters, up to intermediate confinements, are in agreement with the experiments, with and without wall effects. Since the case of drops with a high viscosity ratio did not match existing theoretical models, the wall-effect theory of Shapira and Haber was modified, considering Cox's second-order theory as the converging theory without wall effects. From low to intermediate confinements, the new Cox-Shapira-Haber model fitted the observed experimental deformations

  13. Crush Grinding

    Crush Grinding is a special process used at the Kansas City Plant to finish stem sections of reservoir products. In this process, a precise profile of the desired product is formed on a tungsten carbide roll. This roll slowly transfers a mirror image of the profile onto the grinding surface of a wheel. The transfer rate of the profile is between 0.001 and 0.010 inches per minute. Crush grinding is desirable since it provides consistent surface finishes and thin walls at a high production rate. In addition, it generates very sharp fillet radii. However, crush grinding is a complex process since many variables affect the final product. Therefore, the process requires more attention and knowledge beyond basic metal removal practices. While the Kansas City Plant began using these machines in 1995, a formal study regarding crush grinding has not been conducted there. In addition, very little literature is available in the grinding industry regarding this process. As a result, new engineers at the Kansas City Plant must learn the process through trial and error. The purpose of this document is to address this literature deficit while specifically promoting a better understanding of the stem crush grinding process at the Kansas City Plant.

  14. Hot sheet rolling on continuous mill under plastic fluid friction conditions

    A technique for hot sheet rolling in plastic fluid friction conditions of sheets of the 12Kh18N10T and carbon 10 sp steels is developed and tested. A new lubricant ''Silicatherm'' constitutes the basis of the technique. The advantages of the given technique as compared to the rolling with liquid lubricants of mineral and vegetative origin as well as the prospects of its introduction during hot rolling on continuous mills are shown

  15. Effect of roll-compaction and milling conditions on granules and tablet properties.

    Perez-Gandarillas, Lucia; Perez-Gago, Ana; Mazor, Alon; Kleinebudde, Peter; Lecoq, Olivier; Michrafy, Abderrahim

    2016-09-01

    Dry granulation is an agglomeration process used to produce size-enlarged particles (granules), improving the handling properties of powders such as flowability. In this process, powders are compacted using a roll press to produce ribbons, which are milled in granules used further in the tableting process. The granule and tablet properties are influenced by the existence of different designs of the roll compactors, milling systems and the interaction between process parameters and raw material properties. The main objective of this work was to investigate how different roll-compaction conditions and milling process parameters impact on ribbons, granules and tablet properties, highlighting the role of the sealing system (cheek plates and rimmed roll). In this context, two common excipients differing in their mechanical behaviour (MCC and mannitol) are used. The study is based on the analysis of granule size distribution together with the characterization of loss of compactability during die compaction. Results show that the tensile strength of tablets is lower when using granules than when the raw materials are compressed. Moreover, the plastic material (MCC) is more sensitive than the brittle one (mannitol). Regarding the roll-force, it is observed that the higher the roll force, the lower the tensile strength of tablets from granulated material is. These findings are in agreement with the literature. The comparison of sealing systems shows that the rimmed-roll system leads to slightly stronger tablets than the use of cheek plates. In addition, the use of the rimmed-roll system reduces the amount of fines, in particular when high roll force is applied. Overall, it can be concluded that roll-compaction effect is predominant over the milling effect on the production of fines but less significant on the tablet properties. This study points out that the balance between a good flowability by reducing the amount of fines and appropriate tablet strength is achieved with

  16. Genera use of CBN in tool grinding: Technology and economics

    Meyer, H. R.; Wiemann, H. J.

    A long term test program in which all the grinding processes technically capable of being converted from conventional abrasives to crystalline boron nitrides (CBN) was carried out in close cooperation with an abrasives manufacturer and a tool manufacturer whose production included all types of cutters; notably, hobs, profile cutters, side melting cutters, and face milling cutters, as well as crushing rolls for profiling grinding wheels. The material mainly used was EM05C05 confirming to S 6-5-2-5.

  17. Premature failure analysis of forged cold back-up roll in a continuous tandem mill

    Highlights: → Metal wrapping and strip welding in work/back-up rolls contact zone caused spalling. → MnS inclusion and pore initiated crack which propagated in milling led to spalling. → Retained austenite conversion to α'-martensite accelerated spalling failure. → Needle shaped carbide (Fe,Mo,Cr)7C3, may cause poor service life of back-up roll. -- Abstract: In this paper, premature failure of a forged back-up roll from a continuous tandem mill was investigated. Microstructural evolutions of the spalled specimen and surface of the roll were characterized by optical microscopy, X-ray diffraction, scanning electron microscopy and ferritscopy, while hardness value of the specimen was measured by Vickers hardness testing. The results revealed that the presence of pore and MnS inclusion with spherical and oval morphologies were the main contributing factors responsible for the poor life of the back-up roll. In addition, metal pick up and subsequently strip welding on the surface of the work roll were found as the major causes of failure in work roll which led to spalling occurrence in the back-up roll. Furthermore, relatively high percentage of retained austenite, say 9%, in outer surface of the back-up roll contributed spalling due to conversion of this meta-stable phase to martensite and creation of volume expansion on the outer surface through work hardening during mill campaign.

  18. SELF-ALIGNING EVEN LOAD MECHANISM OF MULTI-ROW BEARINGS OF LARGE STRIP ROLLING MILL

    HUANG Qingxue; LI Yugui; SHEN Guangxian; CHEN Zhanfu; SHU Xuedao; SHI Rong; ZHAO Hongwei; CHEN Buquan

    2006-01-01

    The load distribution of multi-row bearings of large strip rolling mill is fully analyzed by3D contact boundary element method (BEM). It is found out that bearings are frequently worn out due to serious uneven load on the multi-row rollers. The constraint mechanism of the previous rolling system is found to be unreasonable by theoretical analysis on heavy machinery structure. A mechanism of self-aligning even load for workroll bearing of 2 050 mm hot rolling mill of Baoshan I&S Co. is developed. This device is manufactured with particular regard to the structure of 2 050 mm hot rolling mill mentioned above. Hence, uneven load on multi-row bearings is greatly relieved and their lives are remarkably prolonged. Meanwhile, theoretical analysis and on-spot tests prove the rationality and validity of the device.

  19. Development of high-speed tool steel roll and its application to rolling mill; Koseino haisuroru no kaihatsu to atsuen bun`ya eno tekiyorei

    Takigawa, H.; Tanaka, T.; Otomo, S.; Hashimoto, M. [Nippon Steel Corp., Tokyo (Japan)

    1997-07-30

    Technical development in the field of steel rolling in recent years has been carried out from the viewpoints of improving the quality of steel products, improving the productivity, and reducing the manufacturing costs. With this technical development, a need for the highly reliable rolling mill roll with a high performance and a long life has extensively grown. Thereupon, the authors have developed a rolling mill roll called the high-speed tool steel roll. This roll was originally designed for the finishing stands of hot strip mill, and it demonstrated a high performance when using. As the result, the quality of rolled steel products has been improved and such restrictions on rolling operation resulted from the mill rolls have been sharply eased. On the basis of these successful results, the said roll has been also extensively applied in other fields of material rolling. This paper introduces the development of this high-speed tool steel roll and some examples of its application, together with results obtained. 5 refs., 15 figs., 2 tabs.

  20. Study on the improved accuracy of strip profile using numerical formula model in continuous cold rolling with 6-high mill

    The quality requirements for thickness accuracy in cold rolling continue to become more stringent. In cold rolling mill, it is very important that the rolling force calculation considers rolling conditions. The rolled strip thickness was predicted using calculated rolling force. However, the prediction of strip thickness in cold rolling is very difficult; in particular, for 6-high mill with shifted intermediate roll (IMR), the accuracy of thickness is not good. In this study, to improve the accuracy of rolled strip thickness, the roll gap flattening can be given based on Hertz contact theory, with contact between rolls and the smooth cylindrical rolls for the rolling elastic deformation. Also, the distribution of the roll gap flattening may be calculated using the contact force of unit transverse length. The strip profile at the continuous cold rolling is calculated by using the numerical analysis model considering the initial strip profile before cold rolling. Hence, we propose that the numerical model can predict the rolled strip profile more quickly and accurately and be applicable to the field. The results of the proposed numerical model were verified by FE-simulation and cold rolling experiments of 6-high mill with five stands

  1. Application of simulated annealing algorithm to improve work roll wear model in plate mills

    2002-01-01

    Employing Simulated Annealing Algorithm (SAA) and many measured data, a calculation model of work roll wear was built in the 2 800 mm 4-high mill of Wuhan Iron and Steel (Group) Co.(WISCO). The model was a semi-theory practical formula. Its pattern and magnitude were still hardly defined with classical optimization methods. But the problem could be resolved by SAA. It was pretty high precision to predict the values for the wear profiles of work roll in a rolling unit. Afterone-year application, the results show that the model is feasible in engineering, and it can be applied to predict the wear profiles of work roll in other mills

  2. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved

  3. Production of sponge iron powder by reduction of rolling mill scale

    Martín Hernández, María Isabel; López Gómez, Félix Antonio; Torralba Castelló, José Manuel

    2012-01-01

    Rolling mill scale is a solid by-product of the steelmaking industry that contains metallic iron (Fe) and three types of iron oxides: wustite (FeO), hematite (α-Fe2O3) and magnetite (Fe3O4). It also contains traces of non-ferrous metals, alkaline compounds and oils from the rolling process. A study is made of the reduction of mill scale to sponge iron using coke at different temperatures and times. The reduced samples are studied by X-ray diffraction (XRD) and scanning electron microscopy (SE...

  4. High Precision Prediction of Rolling Force Based on Fuzzy and Nerve Method for Cold Tandem Mill

    JIA Chun-yu; SHAN Xiu-ying; NIU Zhao-ping

    2008-01-01

    The rolling force model for cold tandem mill was put forward by using the Elman dynamic recursive network method, based on the actual measured data. Furthermore, a good assumption is put forward, which brings a full universe of discourse self-adjusting factor fuzzy control, closed-loop adjusting, based on error feedback and expertise into a rolling force prediction model, to modify prediction outputs and improve prediction precision and robustness. The simulated results indicate that the method is highly effective and the prediction precision is better than that of the traditional method. Predicted relative error is less than ±4%, so the prediction is high precise for the cold tandem mill.

  5. Advanced Soft Sensor Technology to be Used for Cold Rolling Mills

    Ettler, P.; Dedecius, Kamil; Juričič, D.; Preglej, A.

    Toulouse : IEEE, 2011, s. 1-4. ISBN 978-1-4577-0016-3. [16th IEEE International Conference on Emerging Technologies and Factory Automation ETFA'2011. Toulouse (FR), 05.09.2011-09.09.2011] R&D Projects: GA MŠk(CZ) 7D09008 Institutional research plan: CEZ:AV0Z10750506 Keywords : soft sensor * rolling mill Subject RIV: IN - Informatics, Computer Science http://library.utia.cas.cz/separaty/2011/AS/dedecius-advanced soft sensor technology to be used for cold rolling mills.pdf

  6. Prediction of Rolling Load in Hot Strip Mill by Innovations Feedback Neural Networks

    ZHANG Li-yong; WANG Jun; MA Fu-ting

    2007-01-01

    Because the structure of the classical mathematical model of rolling load is simple, even with the self-adapting technology, it is difficult to accommodate the increasing dimensional accuracy. Motivated by this fact, an Innovations Feedback Neural Networks (IFNN) was presented based on the idea of Kalman prediction. The neural networks used the Back Propagation (BP) algorithm and applied it to the prediction of rolling load in hot strip mill. The theoretical results and the off-line simulation show that the prediction capability of IFNN is better than that of normal BP networks, namely, for the prediction of the rolling load in hot strip mill, the prediction precision of IFNN is higher than that of normal BP networks. Finally, a relative complete rolling load prediction system was developed on Windows 2003/XP platform using the OOP programming method and the SQL server2000 database. With this system, the rolling load of a 1700 strip mill was calculated, and the prediction results obtained correspond well with the field data. It shows that IFNN is valid for rolling load prediction.

  7. Force prediction in cold rolling mills by polynomial methods

    Nicu ROMAN

    2007-12-01

    Full Text Available A method for steel and aluminium strip thickness control is provided including a new technique for predictive rolling force estimation method by statistic model based on polynomial techniques.

  8. Fuzzy-Neural Control of Hot-Rolling Mill

    Khearia Mohamad; Abduladhem A. Ali; R. Nagrajan

    2010-01-01

    This paper deals with the application of Fuzzy-Neural Networks (FNNs) in multi-machine system control applied on hot steel rolling. The electrical drives that used in rolling system are a set of three-phase induction motors (IM) controlled by indirect field-oriented control (IFO). The fundamental goal of this type of control is to eliminate the coupling influence though the coordinate transformation in order to make the AC motor behaves like a separately excited ...

  9. Predictive 3D roll grinding method for reducing paper quality variations in coating machines

    Kuosmanen, Petri

    2004-01-01

    The predominant trend in paper machines is towards an increased running speed. At the same time, the paper produced must have a higher and more even quality. In printing papers the main end-use properties and quality components are runnability, printability, and print quality. These coexistent requirements create new demands for the behaviour of rolls under production conditions. High quality printing paper grades are coated. In blade coating the thickness of the coating film on the paper sur...

  10. Fuzzy-Neural Control of Hot-Rolling Mill

    Khearia Mohamad

    2010-12-01

    Full Text Available This paper deals with the application of Fuzzy-Neural Networks (FNNs in multi-machine system control applied on hot steel rolling. The electrical drives that used in rolling system are a set of three-phase induction motors (IM controlled by indirect field-oriented control (IFO. The fundamental goal of this type of control is to eliminate the coupling influence though the coordinate transformation in order to make the AC motor behaves like a separately excited DC motor. Then use Fuzzy-Neural Network in control the IM speed and the rolling plant. In this work MATLAB/SIMULINK models are proposed and implemented for the entire structures. Simulation results are presented to verify the effectiveness of the proposed control schemes. It is found that the proposed system is robust in that it eliminates the disturbances considerably.

  11. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  12. Diagnosis of Gearbox Typical Fault in Rolling Mills Based on the Wavelet Packets Technology

    CUI Lingli; GAO Lixin; ZHANG Jianyu; DING Fang

    2006-01-01

    The early impulse fault diagnosis of the gearbox in rolling mills is often difficult and labour intensive because the gearbox of that high speed machine is multi-shafting transmission system, in which many gearsets and rolling bears work together at the same time and there are much complex frequency structure and various disturb. A new time-frequency method based on the wavelet packets technique was developed and used to extract the impact feature from signals collected from faulty data of one rolling mills gearbox. The method improves the signal to noise ration so that results obtained using this method represents features with fine resolution in both low-frequency and the high frequency bands. The results of analysis indicate the validity and the practicability of the method proposed here.

  13. Assessment of personal noise exposure of overhead-traveling crane drivers in steel-rolling mills

    ZENG Lin; CHAI Dong-liang; LI Hui-juan; LEI Zhuo; ZHAO Yi-ming

    2007-01-01

    Background Noise is widespread occupational hazard in iron and steel industry. Overhead-traveling cranes are widely used in this industry, but few studies characterized the overhead-traveling crane drivers' noise exposure level so far. In this study, we assessed and characterized personal noise exposure levels of overhead-traveling crane drivers in two steel-rolling mills.Methods One hundred and twenty-four overhead-traveling crane drivers, 76 in the cold steel-rolling mill and 48 in the hot steel-rolling mill, were enrolled in the study. Personal noise dosimeters (AIHUA Instruments Model AWA5610e,Hangzhou, China) were used to collect full-shift noise exposure data from all the participants. Crane drivers carried dosimeters with microphones placed near their collars during the work shifts. Work logs had been taken by the drivers simultaneously. Personal noise exposure data were divided into segments based on lines in which they worked. All statistical analyses were done using SPSS 13.0.Results The average personal noise exposure (LAeq.8h) of overhead-traveling crane drivers in the hot steel-rolling mills ((85.03±2.25) dB(A)) was higher than that in the cold one ((83.05±2.93) dB(A), P<0.001). There were 17 overhead traveling cranes in the hot steel-rolling mill and 24 cranes in the cold one, of which carrying capacities varied from 15 tons to 100 tons. The average noise exposure level based on different lines in the hot and cold steel-rolling mills were (85.2±2.61) dB(A) and (83.3±3.10) dB(A) respectively (P=0.001), which were similar to the average personal noise exposure in both mills. The noise exposure levels were different among different lines (P=0.021).Conclusion Noise exposure levels, depending upon background noise levels and the noise levels on the ground, are inconstant. As the noise exposure levels are above the 85 dB(A) criteria, these drivers should be involved in the Hearing Conservation Program to protect their hearing.

  14. Design of Rolling State Observers for Application to Control of Thickness and Tension in Rolling Mills

    Hamid R. Koofigar

    2011-09-01

    Full Text Available This study focuses on the necessity of designing state observers to be used in controller synthesis for rolling processes. This is motivated by the fact that using several kinds of sensors for measuring all of process variables is technically and economically avoided. On the other hand, using exact measurement in feedback control systems could considerably improve the quality of products. In other word, there is a trade-off between high quality and the implementation limitations, managed here by developing rolling state observers. The proposed observers estimate the states not measured directly by the installed sensors. This technique is applicable to both hot rolling and cold rolling processes. Simulation results demonstrate the performance of the proposed estimation algorithm.

  15. Optimized simulation of vortex jet mill in waste rubber grinding technology by LNG

    Han, Yuemei

    2015-07-01

    Frozen rubber powder has excellent qualities and application value, and it can be achieved from waste rubber after being crushed at low temperature used liquefied natural gas (LNG) as cryogen. Vortex jet mill was the key equipment to further crush the rubber particles which the pressure-air was jet into in the basic LNG technological process. After confirming the structure and size of the jet nozzle, the Height (H) between the nozzle and the bottom of the mill, the incident angle α and the initial size of the rubber particles were changed then the continuous phase and the track of single particle were optimized in order to gain more excellent crushing effect. The results showed: the jetting gas were spiral rising in the mill and the speed of it was reduced, so the particle was graded by the gas. The impact and collision could reduce the particle diameter and crush them but the result was influenced by the initial size of the particle. The size of the original rubber particles must not be more than 110μm. The simulation was helpful and leading for the experiment.

  16. Influence of the Radiation Shield on the Temperature of Rails Rolled in the Reversing Mill

    Gołdasz A.

    2015-04-01

    Full Text Available The paper presents a mathematical model of heat transfer during cooling of hot-rolled rails in the reversing mill. The influence of the radiation shield on the temperature of rolled rails has been analyzed. The heat transfer model for cooling a strip covered by the thermal shield has been presented. The two types of shields build of steel and aluminum sheets separated with insulating layer have been studded. Calculations have been performed with self developed software which utilizes the finite element method.

  17. Heavy metals adsorption on rolling mill scale; Adsorcion de metales pesados sobre cascarill de laminacion

    Lopez, F. A.; Martin, M. I.; Perez, C.; Lopez-Delgado, A.; Alguacil, E. J.

    2003-07-01

    A great quantity of industries are responsible for contaminating the environment with the heavy metals which are containing in their wastewaters. The recovery of these metals is both from an environmental and economical points of view of the upmost interest. A study is made of the use of mill scale-originating in the hot rolling of steel-as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Zn''2+, Cd''2+ y Pb''2+ on the rolling mill scale was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on mill scale adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Langmuir and Freundlich. Desorption process of metals from loaded mill scales was also studied using several doser bent at different experimental conditions. It has been proved that the mill scale is an effective adsorbent for the cations studies in aqueous solutions within the range of the working concentrations. (Author) 32 refs.

  18. Axial Rolling Unit on the Vertical Ring Rolling Mill%立式辗环机的轴向辗压装置

    江绍成

    2011-01-01

    Up to now, the vertical ring rolling mills in China and overseas has no axial rolling unit because of multi-reasons. So side burr and inertia quality problem on the end hollow of rings produced by vertical ring rolling mill haven't been solved. A new kind of axial rolling unit which suits the vertical ring rolling mill had been designed and manufactured. Comparing with axial rolling unit in the horizontal ring rolling mill, this unit is simple in structure and easy in installation with convenient adjustment.%目前国内外的立武辗环机由于多种原因都没有设置轴向辗压装置.因此,无法解决立式辗环机的环件的侧面毛刺和端面凹陷的惯性质量问题.为此,设计制造了一种适合于立式辗环机的新型轴向辗压装置,它不同于卧式辗环机轴向辗压装置的庞大和复杂,其结构简单实用、便于安装,且调整操作方便.

  19. Online Prediction under Model Uncertainty Via Dynamic Model Averaging: Application to a Cold Rolling Mill

    Raftery, A. E.; Kárný, Miroslav; Ettler, P.

    Volume 52, Number 1 (2010), s. 52-66. ISSN 0040-1706 R&D Projects: GA MŠk 1M0572; GA MŠk(CZ) 7D09008 Institutional research plan: CEZ:AV0Z10750506 Keywords : prediction * rolling mills * Bayesian Dynamic Averaging Subject RIV: BC - Control Systems Theory Impact factor: 1.560, year: 2010 http://library.utia.cas.cz/separaty/2010/AS/karny-0342595.pdf

  20. Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

    Dazhong Wang; Yan Lu; Tongchao Zhang; Keyong Wang; Akira Rinoshika

    2015-01-01

    Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC) milling machine set ermined as a research object, the stiffness of its f...

  1. Effect of powder milling on mechanical properties of hot-pressed and hot-rolled Cu–Cr–Nb alloy

    Highlights: •Milled powder enhances sintering and mechanical properties after hot pressing. •Hot-rolling of hot-pressed samples made from milled powder enhances ductility. •Pore size and number of pores decreases after hot-rolling. -- Abstract: The present study is on the effect of mechanical milling of gas-atomized powders on mechanical properties of the hot-pressed and subsequently hot-rolled Cu–8 at% Cr–4 at% Nb alloy with a microstructure consisting of pure copper matrix hardened by intermetallic Cr2Nb precipitates. The mechanically milled powders result in lower sintering temperature during hot pressing compared to the atomized powders. The hot-pressed samples made from the milled powder exhibit significantly higher hardness and tensile strength, but lower ductility and electrical conductivity compared to that made from the un-milled gas-atomized powders. The hot rolling results in marginal increase in strength, but significant increase in ductility compared to the hot-pressed alloy for both the milled and atomized powders and it is attributed to the decrease in size of the pores and amount of porosities after hot rolling

  2. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Full text: A mathematical model of the thermal state of the metal on the run-out roller table of a continuous wide hot-strip mill is presented. The mathematical model takes into account the heat generation during the polymorphic γ → α transformation of super cooled austenite phase and the influence of chemical composition on the physical properties of the steel. The model allows the calculation of modes of accelerated cooling of strips on the run-out roller table of a continuous wide hot strip mill. Winding temperature calculation error does not exceed 20 °C for 98.5 % of the strips from low-carbon and low-alloyed steels. key words: hot rolled, wide-strip, accelerated cooling, run-out roller table, polymorphic transformation, mathematical modeling

  3. A Fault Diagnosis Expert System for a Heavy Motor Used in a Rolling Mill

    2002-01-01

    A fault diagnosis expert system for a heavy motor used in a rolling mill is established in this paper. The fault diagnosis knowledge base was built, and its knowledge was represented by production rules. The knowledge base includes daily inspection system, brief diagnosis system and precise diagnosis system. A pull-down menu was adopted for the management of the knowledge base. The system can run under the help of expert system development tools. Practical examples show that the expert system can diagnose faults rapidly and precisely.

  4. Bearing restoration by grinding

    Hanau, H.; Parker, R. J.; Zaretsky, E. V.; Chen, S. M.; Bull, H. L.

    1976-01-01

    A joint program was undertaken by the NASA Lewis Research Center and the Army Aviation Systems Command to restore by grinding those rolling-element bearings which are currently being discarded at aircraft engine and transmission overhaul. Three bearing types were selected from the UH-1 helicopter engine (T-53) and transmission for the pilot program. No bearing failures occurred related to the restoration by grinding process. The risk and cost of a bearing restoration by grinding programs was analyzed. A microeconomic impact analysis was performed.

  5. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  6. Gradient structure produced by three roll planetary milling: Numerical simulation and microstructural observations

    In this study a gradient grain structure was produced by processing rod billets through three roll planetary milling (also known as PSW process). This kind of gradient structure is reported to provide an excellent combination of strength and ductility owing to an ultrafine-grained surface layer and a coarse-grained interior of the billet. Specifically, copper rod samples were subjected to up to six passes of PSW at room temperature. To study the evolution of the microstructure during the deformation, microhardness measurements and Electron Backscatter Diffraction (EBSD) analysis were performed after one, three and six passes. Additionally, the distributions of the equivalent stress during PSW and the equivalent strain after processing were studied by finite element analysis using the commercial software QFORM. The results showed the efficacy of PSW as a means of imparting a gradient ultrafine-grained structure to copper rods. A good correlation between the simulated equivalent strain distribution and the measured microhardness distribution was demonstrated

  7. New technology for recycling materials from oily cold rolling mill sludge

    Bo Liu; Shen-gen Zhang; Jian-jun Tian; De-an Pan; Ling Meng; Yang Liu

    2013-01-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of“hydrometallurgical treatment+hydrothermal synthesis”was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, eff ective, and economical technology off ers a new way to recycle oily CRM sludge.

  8. Gradient structure produced by three roll planetary milling: Numerical simulation and microstructural observations

    Li Wang, Ya [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Center for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Molotnikov, Andrey [Center for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Diez, Mathilde [Department of Materials Science and Engineering, Seoul National University, 151-742 (Korea, Republic of); Lapovok, Rimma [Center for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Kim, Hyoun-Ee [Department of Materials Science and Engineering, Seoul National University, 151-742 (Korea, Republic of); Tao Wang, Jing, E-mail: jtwang@njust.edu.cn [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Estrin, Yuri, E-mail: yuri.estrin@monash.edu [Center for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Laboratory of Hybrid Nanostructured Materials, NITU MISIS, Leninskii prospect 4, Moscow 119049 (Russian Federation)

    2015-07-15

    In this study a gradient grain structure was produced by processing rod billets through three roll planetary milling (also known as PSW process). This kind of gradient structure is reported to provide an excellent combination of strength and ductility owing to an ultrafine-grained surface layer and a coarse-grained interior of the billet. Specifically, copper rod samples were subjected to up to six passes of PSW at room temperature. To study the evolution of the microstructure during the deformation, microhardness measurements and Electron Backscatter Diffraction (EBSD) analysis were performed after one, three and six passes. Additionally, the distributions of the equivalent stress during PSW and the equivalent strain after processing were studied by finite element analysis using the commercial software QFORM. The results showed the efficacy of PSW as a means of imparting a gradient ultrafine-grained structure to copper rods. A good correlation between the simulated equivalent strain distribution and the measured microhardness distribution was demonstrated.

  9. Simulation of two Stands Cold Rolling Mill Process Using a Combination of Neural Networks and Genetic Algorithms to Avoid the Chatter Phenomenon

    Behzad BahramiNejad; Sayed Ali Mousavi; Mehrdad Dehghani

    2015-01-01

    Rolling mill Industry is one of the most profitable industries in the world. Chatter phenomenon is one of the key issues in this industry. Chatter or rolling unwanted vibrations not only has an adverse effect on product quality, but also reduces considerably the efficiency with reduced rolling velocities of rolling lines. This paper is an attempt to simulate the phenomenon of Chatter more accurate than the previous performed simulations. In order to increase the production speed, it needs to ...

  10. Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

    JIANG Zhi-qiang; FENG Xi-lan; FU Han-guang; SHA Quan-you

    2004-01-01

    The present study aims at developing high speed steel ( HSS ) as roll materials to replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy, because lowcost alley cast iron rolls have poor wear resistance and the cost of high-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugal casting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65 ~ 67HRC, and its variation is smaller than 2HRC ; its impact toughness excels 15J/cm2. Using pre-finishing stands of a high-speed hot wire-rod rolling mill, the wear raze of HSS rolls per one thousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lower than that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

  11. Steel balls forming by cross rolling with upsetting

    Z. Pater

    2013-01-01

    Full Text Available The paper describes a process of forming four balls with a diameter of 22 mm by means of cross rolling with upsetting. The paper also presents the tool used to form semi-finished balls. Owing to the application of the finite element method (FEM, the course of the rolling process as well as temperature and strain distributions in the obtained balls could be presented. The rolling tests conducted in laboratory conditions at the Lublin University of Technology have proved that the balls produced with the developed rolling method meet the demands for grinding media used in ball mills.

  12. Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

    Dazhong Wang

    2015-01-01

    Full Text Available Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.

  13. Aplicação de prensas de rolos em minério de ferro High pressure grinding rolls for iron ore

    Farley Santos Ribeiro

    2010-06-01

    Full Text Available O Projeto Minas-Rio, de propriedade da Anglo Ferrous Brazil, prevê a utilização de prensa de rolos para cominuição do undersize do peneiramento (-25,4 mm. Esta é uma aplicação que se torna cada dia mais comum, porém relativamente nova em minério de ferro. Foram realizados estudos no Centro de Pesquisa da Krupp/Polysius na Alemanha, com o objetivo de validar a aplicação de prensa de rolos para minério de ferro, de determinar os principais parâmetros usados no dimensionamento e de avaliar o impacto do aumento da umidade da alimentação na capacidade específica e na distribuição granulométrica do produto. Os excelentes resultados obtidos, nos ensaios em escala-piloto, somados aos ganhos financeiros da aquisição e operação, à maior estabilidade do processo diante variações de w i (work index e à distribuição granulométrica da alimentação, contribuíram para aprovar, de forma irrestrita, a aplicação de prensa de rolos para cominuição de minério de ferro no Projeto Minas-Rio.The Minas-Rio Project that is being implemented by Anglo Ferrous Brazil, foresees the use of HPGR (High Pressure Grinding Rolls to grind the undersize from screening at (-25.4 mm. This application is recent for iron ore comminuting. The study described herein, took place at the Krupp/Polysius Research Center, in Germany, aiming to validate the HPGR application for iron ore, as well as to determine the main parameters used in equipment sizing. The study also aimed to assesses the impact of moisture variation on ore feed in respect to specific grinding capacity and product size distribution. The great results obtained from the sample tests that demonstrated more process stability for the work index (w i and granulometric feed distribution variations, together with the possible financial gains from the HPGR implementation, contributed to the unrestricted approval of the HPGR application for iron ore comminuting in the Minas-Rio Project.

  14. An investigation of worn work roll materials used in the finishing stands of the hot strip mill for steel rolling

    Nilsson, Maria; Olsson, Mikael

    2013-01-01

    The surface failure characteristics of different work roll materials, i.e. high speedsteel, high chromium iron and indefinite chill iron, used in the finishing stands of a hot stripmill have been investigated using stereomicroscopy, three-dimensional optical profilometry, scanning electron microscopy and energy-dispersive X-ray spectroscopy. The results show that the surface failure mechanisms of work rolls for hot rolling are very complex, involving plastic deformation, abrasive wear, adhesi...

  15. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers. PMID:18093589

  16. Steel grinding media in production use

    This paper reviews the types of steel being used for grinding rods and balls by the mining industry in U. S. and Canada. Results of a Dec. 1973 grinding media survey of U. S. and Canadian mills are summarized. Common alloying elements (C, Mn, Cr, Mo, Cu, etc.) are discussed. Grinding balls and rods are discussed separately; wear tests using irradiated balls are described. Finally, defects in grinding media are discussed

  17. Evaluation of Health Consequences of Air Pollution Induced by Beam Rolling Mills Factory (Iran

    Rafiei Masoud

    2014-10-01

    Full Text Available The increases in air pollution over the metropolitan cities are a threat to human health and environment. An attempt has been made to evaluate the health consequences of indoor air pollution induced by Beam Rolling Mills Factory at Ahwaz (Iran. A questionnaire was prepared to obtain information on health of 481 workers, out of which 200 each were selected from exposed and non-exposed category by stratified randomized method. Fisher exact test and chi-square test were used to calculate the values. The study concludes that more than 80% of the workers have high exposure risk to diseases. Analysis of the health impacts reveals that exposed workers are more prone to various diseases as compared to the non-exposed workers. It is also observed that exposure to air pollutants might be the causative factor for various diseases among the smokers but also nonsmoking workers. The analysis also reveals that there is higher relative risk in occupational fatigue and cardio-vascular disease. Further, the study found that percentage of workers having various diseases is much higher in the indoor environment as compared to the outdoor environment

  18. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  19. INFLUENCE OF CONFIGURATION OF EQUIPMENT OF A HIGH-SPEED ROD MILL ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    V. A. Lutsenko

    2015-11-01

    Full Text Available The quality of output production has increased in the result of new arrangement of finishing train of block construction of rod mill of RUP «BMZ». Additional using in rolled line of reducing-sizing block at production of high- carbon rolled wire enabled to reduce the dispersion of mechanical characteristics, to decrease the depth of decarburized layer.

  20. HOT ROLLING OF A FERRITIC STAINLESS STEEL IN A STECKEL MILL: THERMOMECHANICAL AND MICROSTRUCTURAL CARACTERIZATION AND MATHEMATICAL MODELLING OF THE EVOLUTION OF RECRYSTALLIZED VOLUME FRACTION OF FERRITE

    Willy Schuwarten Júnior

    2013-10-01

    Full Text Available A thermomechanical and a microstructure caracterization and a mathematical model of the evolution of the recrystallized volume fraction of ferrite in hot rolling in a Steckel mill have been carried out here. The proposed model is able to reasonably predict the observed in hot rolling, that is, there is 100% recrystallization of ferrite after roughing and partial recrystallization only after finishing

  1. HOT ROLLING OF A FERRITIC STAINLESS STEEL IN A STECKEL MILL: THERMOMECHANICAL AND MICROSTRUCTURAL CARACTERIZATION AND MATHEMATICAL MODELLING OF THE EVOLUTION OF RECRYSTALLIZED VOLUME FRACTION OF FERRITE

    Willy Schuwarten Júnior; Ronaldo Antônio Neves Marques Barbosa

    2013-01-01

    A thermomechanical and a microstructure caracterization and a mathematical model of the evolution of the recrystallized volume fraction of ferrite in hot rolling in a Steckel mill have been carried out here. The proposed model is able to reasonably predict the observed in hot rolling, that is, there is 100% recrystallization of ferrite after roughing and partial recrystallization only after finishing

  2. Simulation of two Stands Cold Rolling Mill Process Using a Combination of Neural Networks and Genetic Algorithms to Avoid the Chatter Phenomenon

    Behzad BahramiNejad

    2015-03-01

    Full Text Available Rolling mill Industry is one of the most profitable industries in the world. Chatter phenomenon is one of the key issues in this industry. Chatter or rolling unwanted vibrations not only has an adverse effect on product quality, but also reduces considerably the efficiency with reduced rolling velocities of rolling lines. This paper is an attempt to simulate the phenomenon of Chatter more accurate than the previous performed simulations. In order to increase the production speed, it needs to avoid parameters which effect on the Chatter and varieties with the rolling lines condition. Actual values of these parameters were determined in the archives of the Mobarakeh two stand cold rolling mills and collected on the 210 case study of real chattering. To simulate the experiment, a neural network is trained and weights and bias values of the neural network with genetic optimization algorithm were used to get an optimal neural network which reduces bugs on the test data. So this model is capable to predict speed of Chatter threshold on rolling process of two stand cold rolling mill with the accuracy less than one percent. So it can be used in rolling process with the building intelligent recognition systems to prevent the creator conditions of the chatter frequency range.

  3. Steel strip quality upgrading through optimization of cold rolling schedules in continuous mills

    Garber; E.; Kozhevnikova; I.; Ganichev; P.; Ivoditov; V.; Traino; A.; Kuznetsov; V.

    2005-01-01

    As a result of research into the cold rolling theory and practice, a complex of mathematical models and model-based process solutions has been elaborated to improve quality of cold rolled steel strips and reduce energy consumption. The use of the above designs made it possible to establish a number of new regularities and employ them for cold rolling practice improvement and cold-rolled strip quality upgrading.

  4. Failure analysis of work rolls of a thin hot strip mill

    Piyas Palit

    2015-04-01

    Destructive testing (including metallography and chemical analysis was carried out on the failed roll samples in the first case and gross abnormality in microstructure was observed. Some foreign particle/entrapment was observed after dressing of the working surface of roll at 566 mm diameter (initial diameter of roll was 620 mm and scrap diameter was projected to be 540 mm. The chemical composition of the particle was analyzed by a portable X-Ray Fluorescence (XRF alloy analyzer and it was confirmed that the particle is basically a ferroalloy which was entrapped in the shell of the roll, probably during casting/manufacturing of roll.

  5. Using the eight-roller mill in the purifier-less mill flow.

    Fistes, Aleksandar; Rakić, Dušan

    2015-07-01

    Double grinding of mill streams without intermediate sieving, i.e. the eight-roller milling system provides opportunities for significant reduction of capital cost compared to conventional wheat flour milling system. In this study the effects of using the eight-roller mill in the purifier-less mill flow were investigated. Middlings from the break system of commercial flour mill, which would be sent to the purification system, were intercepted and employed in the experiments. Milling results obtained with double grinding of middlings were compared with the results obtained by conventional system with intermediate sifting before regrinding of stock. At the same roll gap setting and under the same sieving conditions, the eight-roller system produced less flour compared to the conventional system. Results showed that the most efficient way to increase flour yield in the eight-roller milling system is to increase the upper size limit of flour by increasing the sieve aperture. This is not followed by the deterioration of flour quality as determined by ash content. Increase of the upper size limit of flour particles is followed by the decrease of the flour ash content suggesting that it is possible to implement the eight-roller mills in the purifier-less mill flow. PMID:26139941

  6. Micromill designed for the measurement of the wheat kernel grinding resistance, in the grinding process

    Ioan DANCIU

    2010-12-01

    Full Text Available In the era of global slowdown and recession, saving energy becomes a ”must have” characteristic of every industrial consumer. In the industrial milling process of the wheat, 60-75 % of the total specific energy consumption is used in the grinding process. The measurement of the grinding resistance of the wheat kernel can estimate the energy consumption in the grinding process and can lead to a diminution of the total energy consumption, in the milling process.

  7. Transverse Crack Modeling of Continuously Casted Slabs through Finite Element Method in Roughing Rolling at Wide Strip Mill

    Pesin, A.; Salganik, V.; Pustovoytov, D.

    2010-06-01

    In the pipe billet production at the wide strip mills of hot rolling big metal losses are caused by surface defects that affect most parts of the finished strips. The rolling surface defects are referred to the breach of steelmaking technology. Specialists mostly face defects of metal surface such as "scab" and "crack". The only area suffered from these defects is a slab edge. This area has the least surface temperature at the unbending of the continuous-casting machine, and together with deep buckles made by reciprocating motion of the crystallizer it is mostly subjected to transverse cracks that can be up to several millimeters. Each surface defect of the continuously casted slab will further turn into the surface defect of the strip bar. For some grade sets, mostly made of pipe steel grades the amount of strips with these defects can reach up to 60-70%. The area that is mostly prone to these defects is the edge of the strip. The work reveals investigation of the form change peculiarities in the transverse cracks of the continuously casted slab in roughing rolling in the horizontal rollers. The finite element method with software DEFORM 3D V6.1 has been applied in modeling. The work gives a form change mechanism of transverse cracks of slabs in deformation. Further crack growth in rolling is assessed due to Cockroft-Latham criteria.

  8. Catalytic surface modification of roll-milled poly(ε-caprolactone) biaxially stretched to ultra-thin dimension

    A novel roll-milling polymer processing technique along with biaxial stretching was used to fabricate 10 μm thick poly(ε-caprolactone) films. A less invasive collagen surface modification was used, involving a reaction between corona-preactivated membranes and ferrous-containing acrylic acid solution at the low temperature of 42 oC. Successful modified films were characterized by Toluidine Blue O assay and X-ray photoelectron spectroscopy. Human umbilical vein endothelial cells also showed both higher proliferation rate and differentiated cobblestone morphology on these collagen-immobilized substrates

  9. Catalytic surface modification of roll-milled poly({epsilon}-caprolactone) biaxially stretched to ultra-thin dimension

    Foo, H.L. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Taniguchi, A. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Yu, H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Department of Physiology, National University of Singapore (Singapore); Okano, T. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Institute of Biomedical Engineering, Tokyo Women' s Medical University (Japan); Teoh, S.H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore) and Department of Mechanical Engineering, National University of Singapore (Singapore)]. E-mail: mpetsh@nus.edu.sg

    2007-03-15

    A novel roll-milling polymer processing technique along with biaxial stretching was used to fabricate 10 {mu}m thick poly({epsilon}-caprolactone) films. A less invasive collagen surface modification was used, involving a reaction between corona-preactivated membranes and ferrous-containing acrylic acid solution at the low temperature of 42 {sup o}C. Successful modified films were characterized by Toluidine Blue O assay and X-ray photoelectron spectroscopy. Human umbilical vein endothelial cells also showed both higher proliferation rate and differentiated cobblestone morphology on these collagen-immobilized substrates.

  10. Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

    Altaf Alam Noonari; Rasool Bux Mahar; Abdul Razaque Sahito

    2016-01-01

    The SRRMs (Steel Re-Rolling Mills) are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur), NO x (Oxides of Nitrogen), CO (Carbon Monoxide) and O2 (Oxygen) produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas ...

  11. 钢坯试样铣磨床总体方案的创新设计%Innovative design for overall Scheme of milling-grinding machine for billet steel sample

    薛会民; 欧阳晶晖

    2011-01-01

    It expounds the innovative design for overall scheme of the milling-grinding machineAc-cording to the processing requirements of high efficiency and high surface quality for billet test sample,the principle scheme of machine tool was proposed based on combined innovation, which achieves a composite process of milling and grindingJn addition the grinding adopts modern belt grinding.The motion scheme of the machine tool was designed through analyzing movement functionsAs for general structure of the machine tool fixed beam gantry frame structure is adopted based on structural variation.The result indicates that the overall scheme innovation realizes the uniqueness design of the machine tool,which has good performance and can well satisfy the processing requirements of billet steel sample.%阐述了铣磨床总体方案的创新设计,针对钢坯检测试样高效率、高表面质量的加工要求,采用组合创新的方法,提出了在同一机床上实现铣削、磨削复合加工的工艺原理方案,并且机床的磨削加工采用了现代砂带磨削.通过分析机床的各种运动功能,设计了机床的运动方案.对于机床的总体结构布局,采用结构变异的方法,确定其为定梁龙门式框架结构.结果表明,通过总体方案的创新,实现了机床的独特性设计,所设计机床性能优良,很好地满足了钢坯检测试样的加工要求.

  12. Maintenance strategy for tilting table of rolling mill based on reliability considerations

    Reliability centred maintenance (RCM) is a new strategic framework for ensuring that any asset continues to perform, as its users want it to perform. RCM is a process used to determine the maintenance requirement of any physical asset in its operating context. RCM process entails asking seven questions about each of the selected assets. It makes use of two documents namely, RCM information worksheet and RCM decision worksheet. RCM decision diagram integrates all the decision processes into a single strategic framework. RCM concept developed by US commercial airlines industry has been successfully implemented by Military, Navy, Nuclear power plants, electric power generation and distribution undertakings and several other sectors. These projects have been carried out in the United Kingdom, The Republic of Ireland, the United States, Hong Kong, Australia, Spain and Singapore. The fact that people has enthusiastically received RCM at all levels and has enabled users to achieve some remarkable successes in all of these countries, suggests that it can be universally employed. Literature review indicates that RCM approach is not conventionally applied in process industries in India. Presently, predictive maintenance (PDM) approach along with conventional preventive maintenance is used in continuous/process industries. This approach if implemented in totality will increase the production cost to a large degree and make the production uneconomical. Similarly breakdown maintenance (BDM) approach cannot be applied in such industries as each breakdown involves huge costs. RCM approach is a compromise between PDM and BDM approach for optimising the cost and ensuring the availability of machine. The RCM approach has been applied to the tilting table system of rolling mill for the research work reported in this paper. In the present study, preventive maintenance tasks suggested for power transmission subsystem, guiding and transportation subsystem and hydraulic subsystem in

  13. Using Multi-input-layer Wavelet Neural Network to Model Product Quality of Continuous Casting Furnace and Hot Rolling Mill

    HuanqinLi; JieCheng; BaiwuWan

    2004-01-01

    A new architecture of wavelet neural network with multi-input-layer is proposed and implemented for modeling a class of large-scale industrial processes. Because the processes are very complicated and the number of technological parameters, which determine the final product quality, is quite large, and these parameters do not make actions at the same time but work in different procedures, the conventional feed-forward neural networks cannot model this set of problems efficiently. The network presented in this paper has several input-layers according to the sequence of work procedure in large-scale industrial production processes. The performance of such networks is analyzed and the network is applied to model the steel plate quality of continuous casting furnace and hot rolling mill. Simulation results indicate that the developed methodology is competent and has well prospects to this set of problems.

  14. MENDED GENETIC BP NETWORK AND APPLICATION TO ROLLING FORCE PREDICTION OF 4-STAND TANDEM COLD STRIP MILL

    Zhang Dazhi; Sun Yikang; Wang Yanping; Cai Hengjun

    2004-01-01

    In order to make good use of the ability to approach any function of BP (back propagation) network and overcome its local astringency,and also make good use of the overall search ability of GA (genetic algorithms),a proposal to regulate the network's weights using both GA and BP algorithms is suggested.An integrated network system of MGA (mended genetic algorithms) and BP algorithms has been established.The MGA-BP network's functions consist of optimizing GA performance parameters,the network's structural parameters,performance parameters,and regulating the network's weights using both GA and BP algorithms.Rolling forces of 4-stand tandem cold strip mill are predicted by the MGA-BP network,and good results are obtained.

  15. A Web-based Condition Monitoring and Diagnostic System of Rolling Mill

    2002-01-01

    A web-based condition monitoring and fault diagnosis system (CMAFDS) for the F2 finishing mill of the 2050 Hot Strip Mill was developed at a steel works. The features of the condition monitoring and fault diagnosis system based on the Web are analyzed in this paper. This paper also describes the main frame of the hardware and the software in the system and emphatically points out the function of the database management system(DBMS) based on the Web. It is proved that the web-based CMAFDS is practical in technology and much superior to the CMAFDS based on other network technology in functions.

  16. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  17. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Ricardo Floriano

    2012-01-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  18. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Ricardo Floriano

    2013-02-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  19. Lipoid pneumonia caused by oil mist exposure from a steel rolling tandem mill

    Cullen, M.R.; Balmes, J.R.; Robins, J.M.; Smith, G.J.

    1981-01-01

    Five of nine active tandem mill operators exposed at work to aerosolized hydrocarbon mist were referred for evaluation of respiratory complaints. The worker with the longest exposure had reduced lung volumes; he was admitted to the hospital for detailed study. Exercise studies revealed work load limited by ventilation and arterial oxygen desaturation. Flexible fiberoptic bronchoscopy with bronchoalveolar lavage and transbronchial biopsy revealed evidence of lipoid pneumonia. Assessment of the mill revealed levels of respirable oil mist by personal samplers throughout the area far below the currently accepted standard of 5 mg/M3. These findings confirm a 20-year-old hypothesis of J.G. Jones regarding the hazard of oil mist in this industrial setting.

  20. Comparison between a high chromium steel and a semi HSS grades used as work rolls in the roughing stands of a hot strip mill

    Tchuindjang, Jérôme Tchoufack; Lecomte-Beckers, Jacqueline

    2010-01-01

    Two alloys grades for work rolls used in the roughing stand of Hot Strip Mill (HSM) were compared. The first grade known as High Chromium Steel (HCS) is actually the alloy widely used for such an application, while the second one known as semi-High Speed Steel (semi-HSS) is the new grade developed to improve overall properties of the work roll in the roughing stands of the HSM. In the present work, the new semi-HSS grade is studied starting from 3 chemical compositions closed one to anoth...

  1. Influence of dry grinding in a ball mill on the length of multiwalled carbon nanotubes and their dispersion and percolation behaviour in melt mixed polycarbonate composites

    Krause, Beate; Villmow, Tobias; Boldt, Regine; Mende, Mandy; Petzold, Gudrun; Pötschke, Petra

    2011-01-01

    Abstract Ball milling of carbon nanotubes (CNTs) in the dry state is a common way to produce tailored CNT materials for composite applications, especially to adjust nanotube lengths. For NanocylTM NC7000 nanotube material before and after milling for 5 and 10 hours the length distributions were quantified using TEM analysis, showing decreases of the mean length to 54 and 35%, respectively. With increasing ball milling time in addition a decrease of agglomerate size and an increase ...

  2. Oil Film Compensation Control of Hydraulic AGC System in Tandem Cold Rolling Mill%冷连轧机液压AGC系统油膜补偿控制

    孙孟辉; 王益群

    2011-01-01

    Since the request to the quality of cold rolling sheet strips is higher, the hydraulic AGC ( Automatic Gauge Control) has become the indispensable means which improves the product precision of cold rolling strips. However, to the tandem cold rolling mill which backup roll adopts the oil film bearing, the thickness of oil film changes with different rolling force and rolling velocity, which influences the exit thickness of strips and brings the thickness deviation. Especially for the tandem cold rolling mill, the accumulative deviation of every stand enlarges more the deviation of steel product. The oil film compensation model, which adapted to the practical control, was regressed from the data measured from production locale, aiming at one 5-stand tandem cold rolling mill as object. The control strategy was brought forward, which adapted to the distributed computer control. All of them were applied in the practical rolling process for compensation of changes in thickness of oil film. The experimental result indicates that length of out-toler-ance and value of out-tolerance between head and tail of steel product are reduced notably.%由于对冷轧薄板质量要求的提高,液压AGC已经成为提高冷轧带钢成品精度必不可少的手段.然而对于支撑辊采用油膜轴承的冷连轧机来说,其轴承油膜厚度随着轧制力和轧制速度的变化而变化,这将影响轧件的轧出厚度,造成厚差.尤其对冷连轧机,各机架的累积误差会使成品带的超差更加严重.以某五机架冷连轧机为研究对象,由生产现场实测数据回归出适合于实际控制的油膜补偿模型,提出适合于分布式计算机控制的控制策略,并将其应用于实际轧制过程中对油膜厚度变化进行补偿.实验结果表明:加入油膜补偿控制后,成品带钢厚差带头带尾超差段有较为显著的减少,且超差值也有所降低.

  3. Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

    Altaf Alam Noonari

    2016-04-01

    Full Text Available The SRRMs (Steel Re-Rolling Mills are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur, NO x (Oxides of Nitrogen, CO (Carbon Monoxide and O2 (Oxygen produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas the mean concentration of O 2 was 203.53 thousand ppm. As per results, the concentration ofair pollutants, including SOx and NO x were significantly higher than to the NEQS (National Environmental Quality Standards and NAAQS (National Ambient Air Quality Standards. The concentration ofCO was lower than to the NAAQS, but higher than to the NEQs, while the concentration of O2 was slightly lower than to the standard value. The workers who were exposed to these air pollutants are being suffering from chronic diseases related to breathing and allergies. Moreover, labour staff was lifting heavy loads manually, which causes them to muscular and joint problems. In all the SRRMs under study, the electrical and mechanical equipments were used without any safety. The MSDS were not displayed on the workstations, the housekeeping was inadequate and most of the workers were performing their jobs without personal protective equipment. In addition to these, the other serious issues related to the occupational health and safety were an unhygienic supply of water, higher noise level, placement of explosive cylinders in the open atmosphere and unavailability of the first aid facilities in the Mill premises.

  4. ANALYTICAL INVESTIGATIONS OF WORKLOADS OF THE RUP «BMZ» MILL 320 WORKING STANDS AT ROLLING OF FITTINGS OF SLUGS WITH INCREASED SECTION USING THE SYSTEM OF MINIMUM TENSION

    V. N. Kuvaev

    2010-01-01

    Full Text Available Analytical investigations of workloads of the RUP «BMZ» mill 320 working stands at rolling of fittings of slugs with section 140´140 mm using the system of minimum tension are carried out. 

  5. Surface finishing and levelling of thermomechanically hardened rolled steel

    The finishing of high-strength merchant shapes from alloy steel was tried out under industrial conditions with the equipment of metallurgical plants. After thermomechanical hardening in the production line of the rolling mill, 30KhGSN2A and 40Kh1NVA steel rounds 32 and 31 mm in diameter were straightened on a two-roller straightening machine designed by the All-Union Scientific Research Institute for Metallurgical Machinery (VNII Metmash). This made possible subsequent turning and grinding of the rods. The conditions of straightening, turning and grinding have been worked so as to obtain thermomechanically strengthened and ground rolled products approximating the gauged and ground metal in shape geometry and surface finish. It is shown that the labour-consuming operation of turning can be eliminated by reducing the machining pass of the rolled product, and this lowers the labour required for the finishing operations by 75%. After grinding with 40- and 25-grain abrasive wheels, high strength rolled shapes were obtained with a diameter of 30-0.20 mm and a surface finish of class 6-5 satisfying the technical specifications. (author)

  6. Pitt Mill Demonstration

    Oder, R.R.; Borzone, L.A.

    1990-05-01

    Results of a technical and economic evaluation of application of the Pitt Mill to fine coal grinding are presented. The Pitt Mill is a vertically oriented, batch operated, intermediate energy density (0. 025 kW/lb media), stirred ball mill. The mill grinds coal from coarse sizes (typically 3/16 inch or 4 mesh topsize) to the 10 micron to 20 micron mean particle diameter size range in a single step using a shallow grinding bed containing inexpensive, readily available, course grinding media. Size reduction is efficient because of rapid product circulation through the grinding bed caused by action of a novel circulation screw mounted on the agitator shaft. When a dispersant is employed, the grinding can be carried out to 50% to 60% solids concentration. Use of coarse grinding media offers the possibility of enhanced mineral liberation because size reduction is achieved more by impact shattering than by attrition. The batch method offers the possibility of very close control over product particle size distribution without overproduction of fines. A two- phase program was carried out. In the first phase, Grinding Studies, tests were run to determine a suitable configuration of the Pitt Mill. Machine design parameters which were studied included screw configuration, media type, agitator RPM, time, media size, and slurry chamber aspect ratio. During the last part of this phase of the program, tests were carried out to compare the results of grinding Pocahontas seam, Pittsburgh {number sign}8, and East Kentucky Mingo County coals by the Pitt Mill and by a two-stage grinding process employing a Netzsch John mill to feed a high energy density (0.05 kW/Lb media) disc mill. 22 refs., 25 tabs.

  7. Using Variable Perturbation Method to Study the Stability of Torsional Self-Excited Vibration in Main Drive System of Rolling Mill

    Fenglan Wang

    2013-06-01

    Full Text Available The self-excited vibration of blooming mill is a kind of torsional vibration, which occurs only when the rolling machine slips under appropriate conditions. Once in place, this may cause the larger peak pressure of each component in the main drive system; reduce the service life of the components, cause components′ damage directly. A large number of studies have shown that, at present there are not effective methods for diagnosis, monitoring of slipping and take proper measures in time to stop slipping so as to avoid the occurrence of malignant accidents. In this paper, author set out from another angle, take the main drive system of rolling mill as an example, to study stability of self-excited vibration. The conditions of the stable vibration are gained. By combining with the actual working conditions of blooming mill, author has put forward some effective measures to meet the stable conditions in order to make the blooming mill work in the stable state. Practice research has proved that the effective measures can contribute to reduce structural damage directly caused by the torsional vibration when “slipping” phenomenon occurred and to extend the service life of the components.

  8. 磨削印刷线路板铣刀时的锯齿现象及其消除%The aliasing phenomenon and its elimination during the grinding of PCB milling cutters

    林高安

    2011-01-01

    The edge aliasing phenomenon on the cutter used for printed circuit board (PCB) milling often occur during the grinding with diamond wheel. In this paper, the effects of wheel diamond grit size, wheel speed and feed rate on the edge aliasing were studied. The results showed that the quality of cutting edge of milling cutter was improved with the decrease of wheel diamond grit size. The wheel speed and feed rate also had influence on the quality of the cutting edge. The wheel diamond grit size was the most important influencing factor on the cutting edge.%本文针对金刚石砂轮磨削印刷线路板(PCB)铣刀过程中铣刀切削刃产生的锯齿现象进行了分析,研究了砂轮粒度、砂轮转速以及切沟速度对铣刀切削刃锯齿的影响.研究结果表明,随着砂轮粒度的减小,切削刃质量得到提高,砂轮转速和切沟速度对切削刃质量都有影响,其中砂轮粒度对切削刃质量的影响最为重要.

  9. 1150mm可逆冷轧机液压自动控制系统%Automatic Control System of 1 150 mm Reversible Cold Rolling Mill

    王孝科; 张海军; 薛风春

    2011-01-01

    介绍1 150mm单机架冷轧机自动控制系统的硬件配置、软件配置和传感器配置,说明液压自动控制系统的位置闭环控制原理和压力闭环控制原理,重点阐述厚度控制系统中的前馈AGC、监控AGC、流量AGC和加减速厚度补偿.现场实际应用表明:成品相对厚度精度优于±1%,超差长度大大缩短,满足了实际生产的要求.%Hardware, software and sensor configuration of automatic control system for 1150 nun single stand cold rolling mill were introduced. Principles of position close loop control and rolling force close loop control in automation control system of rolling mill were explained. Feed forward AGC, monitoring AGC, mass flow AGC and gauge compensation during acceleration and deceleration in gauge control system were described in detail. Practical application shows that relative thickness accuracy of products is within ± 1% , the ultra-poor length is shortened greatly and it meets the need of practical production.

  10. The rotary unit of mandrel on vertical ring rolling mill%立式辗环机的芯辊转动装置

    江绍成; 袁汉江

    2011-01-01

    目前,国内外各种辗环机的芯辊都是由主辗压轮通过被辗的环件而带动旋转的.对普通立式辗环机而言,环坯是立套在芯辊上,主辗压轮的切向摩擦力就必须大于环坯和芯辊及下支承的转动惯量及其他转动阻力,否则主辗压轮不仅不能带转环坯,反而压入环坯外表面形成凹坑,从而使辗环过程无法进行.尤其对内外圆偏心较大的大型环坯,带转更加费力,这也是限制立式辗环机的大型化和环坯重量的重要原因之一.为解决这个问题,设计了结构简单的芯辊转动装置,使芯辊由被动带转变成主动旋转,不仅方便了操作,且为立式辗环机的大型化创造了条件.%Up to now, the mandrels of the ring rolling mill all over the world are rotated passively by the workpiece through the main rolling wheel. For the ordinary vertical mill, the ring blank is sleeved on the mandrel. The friction of the main rolling wheel has to above the rotary inertia and other resistance of ring blank and lower support. Otherwise, the main rolling wheel can't rotate the blank and would damage the surface of the blank, especially for large blank with big inner and outer eccentricity, which is the main reason of restricting the large weight and size of vertical mill. In order to solve the above problem, the mandrel rotary unit with simple structure has been designed, which turns passive rotary into active rotary and creates possibility for the large weight and size of the vertical mill.

  11. Ultra-fine grinding and mechanical activation of mine waste rock using a high-speed stirred mill for mineral carbonation

    Jia-jie Li; Michael Hitch

    2015-01-01

    CO2 sequestration by mineral carbonation can permanently store CO2 and mitigate climate change. However, the cost and reaction rate of mineral carbonation must be balanced to be viable for industrial applications. In this study, it was attempted to reduce the carbonation costs by using mine waste rock as a feed stock and to enhance the reaction rate using wet mechanical activation as a pre-treatment method. Slurry rheological properties, particle size distribution, specific surface area, crystallinity, and CO2 sequestration reaction efficiency of the initial and mechanically activated mine waste rock and olivine were characterized. The results show that serpentine acts as a catalyst, in-creasing the slurry yield stress, assisting new surface formation, and hindering the size reduction and structure amorphization. Mechanically activated mine waste rock exhibits a higher carbonation conversion than olivine with equal specific milling energy input. The use of a high-speed stirred mill may render the mineral carbonation suitable for mining industrial practice.

  12. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  13. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions; FINAL

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills

  14. GRINDING OF DOUBLE DISC GRINDING MACHINE

    Hu Huiqing

    2005-01-01

    The grinding of two parallel sides of a component is accomplished with the accuracy and higher productivity by passing a blank through the truncated cone shape grinders, which are turned angles. The machine is designated by the name of double disc grinding machine (DDGM). Usually, it is used in the mass production. The relationship between these angles, the accuracy, productivity,allowance and parameters of the machine and technology is explained in detail by math, such as vector analysis, transformation of 3D space coordinates, etc. Therefore, in the aspects of qualitative and quantitative analyses, the grinding potential of DDGM is enormous increased and superior to conventional methods. Furthermore, the theoretical foundation of DDGM grinding design and technology is provided to improve, to expand and to create for future. The established machine design and practical experience of grinding technology will get great benefit by them.

  15. 冷连轧机辊型配置对高强钢板形控制的影响%Effect of Roll Shape Configuration of Cold Continuous Mill on High-strength Strip Profile

    吴彬; 张清东; 张晓峰

    2012-01-01

    针对薄规格高强钢板形控制困难问题,通过建立有限元模型分析了常规支撑辊+ CVC中间辊、CVC补偿支撑辊+ CVC中间辊及VCL+支撑辊+HVC中间辊3种代表性辊型配置对高强度冷轧板的板形控制能力的影响.与其他2种辊型配置方案相比,VCL+支撑辊+HVC中间辊辊型配置的承载辊缝的凸度调节域较大、横向刚度较高,辊间接触压力较小.实际生产表明,在该辊型配置方案下,高强度带钢的板形控制精度较高,支撑辊磨损得到有效改善.%To the problem of the shape of high-strength sheet difficult to control, the influences of three representative forms of roll profile configuration on high-strength strip shape control in CVC cold continuous rolling mill are compared by FEM model, which are conventional back-up roll + CVC intermediate roll, back-up roll with CVC compensation + CVC intermediate roll, VCL+ back-up roll + HVC intermediate roll. Compared with the other two roll profile configuration, the configuration of VCL+ back-up roll + HVC intermediate roll increases crown adjustment room and lateral stiffness of loaded roll gap, decreases contact pressure between rolls. The production practice shows that the control accuracy of high-strength strip shape and wear of back-up roll are improved by it.

  16. The AGC computer control system of a plate rolling mill%首钢中厚板轧机AGC计算机控制系统

    张殿华; 王君; 李建平; 张其生; 赵胜国; 刘仁辅

    2001-01-01

    介绍了首钢中厚板轧钢厂3340mm中厚板轧机液压AGC系统工艺参数和计算机系统的硬件配置和传感器配置,给出了轧机弹跳模型和液压缸HCC的控制原理和液压缸的系统频率响应特性,描述了本系统所采用的头部锁定AGC和绝对AGC的控制策略,并对支撑辊偏心补偿、油膜厚度补偿等厚度控制补偿方法进行了说明。%Based on the hydraulic AGC modernization project of the Capital Iron and Steel Company 3340mm plate mill, this paper presents the computers system and sensors configuration. The mill stiff model and mill hydraulic cylinder control (HCC) principle and its frequency response performance are given. The lockup AGC and absolute AGC are discussed. At end of this paper, the backup rolls eccentric compensation and oil film compensation and other compensations are presented.

  17. Estudo de variabilidade e otimização do circuito de moagem SAG da Usina do Sossego Optimization of the Sossego SAG mill grinding circuit

    Maurício Bergerman

    2009-03-01

    Full Text Available A Mina do Sossego, localizada na região sudeste do Estado do Pará, foi a primeira usina da Vale a operar um moinho SAG para processar minério de cobre e ouro. Nos primeiros três anos de operação, foram estudadas alternativas para aumento de produção, principalmente focadas em aspectos operacionais da moagem SAG. Em seguida, foram realizados estudos visando a identificar o desempenho do circuito em função dos diferentes tipos de minérios alimentados. Uma caracterização completa do minério foi realizada em conjunto com a calibração de modelos matemáticos baseados em amostragens conduzidas no circuito industrial. O simulador foi então usado para prever níveis de produção associados a cada tipo de minério, assim como determinar configurações otimizadas para o circuito. Esse artigo descreve em detalhes os principais aspectos da otimização do circuito, assim como o método para prever a produção em função das características do minério e do circuito.Sossego was the first Vale SAG mill operation to process copper-gold ore. It is located in the State of Para, southeastern Amazon region of Brazil. In the first three years of continuous operation, Vale investigated different alternatives for improving the circuit’s performance by investigating operating conditions, mainly focusing on the SAG mill. It was decided to further assess the performance of the comminution circuit as a function of ore characteristics. A comprehensive ore characterization program was then conducted, together with the calibration of mathematical models on the basis of surveys carried out at the industrial circuit. The simulator was then used to predict the throughput associated to each ore type, as well as to establish the optimized circuit configuration and tailored operating conditions. This paper describes in detail the main aspects of optimizing the industrial circuit performance, as well as the successful method for predicting the production as

  18. Comprehensive modeling approach of axial ultrasonic vibration grinding force

    HE Yu-hui; ZHOU Qun; ZHOU Jian-jie; LANG Xian-jun

    2016-01-01

    The theoretical model of axial ultrasonic vibration grinding force is built on the basis of a mathematical model of cutting deforming force deduced from the assumptions of thickness of the undeformed debris under Rayleigh distribution and a mathematical model of friction based on the theoretical analysis of relative sliding velocity of abrasive and workpiece. Then, the coefficients of the ultrasonic vibration grinding force model are calculated through analysis of nonlinear regression of the theoretical model by using MATLAB, and the law of influence of grinding depth, workpiece speed, frequency and amplitude of the mill on the grinding force is summarized after applying the model to analyze the ultrasonic grinding force. The result of the above-mentioned law shows that the grinding force decreases as frequency and amplitude increase, while increases as grinding depth and workpiece speed increase; the maximum relative error of prediction and experimental values of the normal grinding force is 11.47% and its average relative error is 5.41%; the maximum relative error of the tangential grinding force is 10.14% and its average relative error is 4.29%. The result of employing regression equation to predict ultrasonic grinding force approximates to the experimental data, therefore the accuracy and reliability of the model is verified.

  19. Planejamento e controle da produção de cilindros para laminação: um estudo de caso quantitativo Production management of rolling mill rolls: a quantitative study case

    Laerte José Fernandes

    2013-03-01

    Full Text Available Este trabalho apresenta um modelo de otimização-simulação aplicado em um estudo de caso real no setor de cilindros para laminação de uma siderúrgica, buscando melhorar o gerenciamento da área/equipamento gargalo da linha de produção. A simulação atuou em conjunto com um modelo de otimização da programação linear inteira (PLI para melhorar o atendimento de prazo junto aos clientes em uma produção não seriada. Como resultado deste procedimento combinado da PLI e simulação, o processo produtivo foi otimizado e as filas de espera e o lead-time foram reduzidos, melhorando o atendimento aos clientes.This article presents a simulation-optimization model application for a real case study in the rolling mill roll sector of a steel plant. The purpose of this study was to get a better area/equipment bottleneck management in the production line. The simulation was used together with an ILP (Integer Linear Programming optimization model, in order to improve customer service in a made-to-order production. As a result of this ILP and Simulation combined approach, the productive process was optimized and both queues and lead-time were reduced, improving customer service.

  20. Study on strip-flatness feedforward modelof four cold rolling mill%四辊冷轧机板形前馈模型的研究

    郝亮; 邸洪双; 龚殿尧

    2011-01-01

    The strip-flatness feedforward model with bending force compensation is investigated for four-roll cold rolling mill. With Abaqus finite element software, the parameters of strip-flatness feedforward model were simulated, and the effect of roUing force fluctuation and roUing force on the stripflatness feedforward model was analyzed. The comparison between calculation results and setup parameters shows that both values are consistent.%针对四辊冷连轧轧机,研究了采用工作辊弯辊力补偿的板形前馈模型.用Abaqus有限元软件模拟板形前馈模型参数,分析了轧制力波动量、轧制力对板形前馈模型的影响.对比了板形前馈模型有限元计算值和设定值,对比发现吻合较好.本文对于带材冷轧板形前馈模型参数设定具有重要意义.

  1. Research on Computer Control of Process Optimization Level in Hydraulic AGC System of Cold Rolling Mill%冷带轧机液压AGC系统过程优化级计算机控制

    孙孟辉; 王益群

    2015-01-01

    冷带轧机的轧制过程是较为复杂的物理过程,因此液压AGC(Automatic Gauge Control)系统对冷带轧机成品带钢的厚度精度起着重要的作用。针对300可逆冷带轧机,进行了过程优化级计算机控制的研究,开发出了液压AGC系统的过程优化级计算机控制系统。液压AGC系统的过程优化级计算机控制,可以实现轧制规程的计算、过程控制级所需设定值的设定、轧制过程数据的采集以及人机界面的显示等功能。同时,进行了轧制试验。%Rolling process of the cold rolling mill is a complicated physical process, so the hydraulic AGC system is very important to the thickness precision of strips of cold rolling mill. In this paper, the computer control of process optimization level was researched, and the computer control system of process optimization level was developed, aiming at 300 reverse cold rolling mill. By the computer control of process optimization level of the hydraulic AGC, it can realize the calculation of rolling schedule, the set of setting value needed by the process control level, the data acquisition of rolling process and the display of human-computer interface. At the same time, the rolling experiment was carried out, and the experiment result implied that it could eliminate the thickness error of strips effectively, adopting the provided computer control's strategy of the process optimization level.

  2. Effects of grinding on certain crystalline structures

    The effects of grinding on certain crystalline substances (ZnO, ZnS, Sb), have been studied using X-ray diffraction and electron microscopy. The treatments were carried out using a vibrating mill which involves a higher energy than more conventional equipment such as ball-mills. Various methods have been proposed for determining the width of the intrinsic profile (β). In the case of zinc oxide it has been shown possible to differentiate the respective contributions of the fragmentation effects and of lattice deformation effects to the overall effects of the grinding. For the two types of zinc sulfide (blend and Wurtzite) it has been shown that the blend-wurtzite) transition point is very much decreased, and that the rate of transformation of wurtzite into the stable form (blend) at room temperature is considerably increased by the grinding. In the case of antimony, the method of fragmentation shows the existence of an anisotropy which appears to be connected with easily cleavable planes. These observations show that in the case of grinding carried out with sufficient energy, the accumulation of this energy in the matter through the creation of lattice defects can accelerate the reaction rate or bring about physical transformations. (author)

  3. Effect of wet grinding on structural properties of ball clay

    In this paper, the effect of wet grinding on structural properties of ball clay is undertaken. The wet grinding treatment was performed employing ball and vibro mills for different time spells of 2, 4, 8 and 16 hours. The structural properties were carried out using X-ray diffraction (XRD). The structure of ground samples is found to be simple cubic. The crystallographic parameters are calculated and slight change in lattice constant, inter planner spacing and particle size is observed with grinding treatment. The results are in agreement with the available literature

  4. Effects of concentration of dispersions on particle sizing during production of fine particles in wet grinding process

    Inam, Muhammad Asif; Ouattara, Soualo; Frances, Christine

    2011-01-01

    Stirred media milling is a prospective technology for producing colloidal dispersions by means of wet grinding process. In the past, many researchers have studied the effects of different operating parameters such as size, shape, nature and quantity of grinding medium, the speed of agitator in grinding chamber, the feed rate of dispersions, etc. in stirred media mills. However, it is still less known how particle sizing which generates valuable information of particle size of the product to i...

  5. Application research of ferrous matrix composites in roller ring used in high-speed wire/bar rolling mill

    Research highlights: → A composite structure roller rings was fabricated by centrifugal casting. → The roller rings consisted of outer WCP/Fe-C composites layer and inner Fe-C alloy matrix. → Hardness attained to HRA80-85 in the composites layer, and HRA73-76 in inner Fe-C alloy matrix where the toughness was over 8 J/cm2. → The wear resistance of the roller rings excelled that of high-speed steel, and approached to that of the WC hard alloy roll. → The production cost of the WCP/Fe-C composites roller ring decreased by 50%. - Abstract: Tungsten carbide particle (WCP) reinforced ferrous matrix composites roller rings were fabricated by centrifugal casting. The microstructures, properties and application effect of the composites roller rings were investigated by SEM, TEM and various property testers. The experimental results show that the WCP were uniformly distributed in outer reinforced-layer (working-layer) of 20-50 mm in thickness and their volume fraction reached 60-80 vol.%; there was a good interface bonding between WCP and Fe-C alloy without any reaction products; hardness attained to HRA80-85 in working-layer, and HRA73-76 in inner ferrous matrix where the toughness was over 8 J/cm2; the wear resistance of the composites roller rings excels that of high-speed steel; service life of the composites parts approached to that of the WC hard alloy roll when the same WCP-volume-fraction in working-layer were obtained for both of them, but the production cost of the WCP/Fe-C composites roller ring decreased by 50%.

  6. Work index and grinding energy assessment of Dilband iron ore Pakistan

    Importance of comminution in mineral processing sector is highly acknowledged from energy perspective. In present study an attempt was made to understand the commuting behavior of Dilband iron ore and to compute the grinding energy requirement for production of ultra fine particles up to mesh of liberation. In this regard standard grind ability tests developed by the Chair of Mineral Processing Leoben Austria was used for calculating work index of Dilband iron ore. The grinding tests were conducted in rod and ball mills. The work index value of two feed size fractions with 80% passing at 3800 macro m and 5200 macro m was noted to be 11.85 kwh/t and 9.3 kwh/ton respectively. Ball mill grinding test indicates that dry grinding in open circuit is not efficient and consumes more energy of 88.48kwh/t of ore for grinding 1000/40 macro to 80% <40 macro m size. (author)

  7. Vertical Short Crack Initiation in Medium Carbon Bainitic Steel Under Mild Tractive Rolling Contact

    DOU Peng; SUO Shuang-fu; BAI Bing-zhe; YANG Zhi-gang; LI You-guo

    2008-01-01

    To improve the current grinding procedure of the back-up roll of CVC hot rolling mills so that the back-up roll service life can be extended, the crack initiation and propagation behavior of medium carbon bainitie back-up roll steel was investigated, a kind of asperity-scale, surface originated vertical short cracks occurred at 5 × 102 -1 × 104 cycles. Theoretical analysis indicated that the maximum tensile stress occurring at the back edge of the contact of as-perities keeps at above 1 347. 97 MPa, and ratcheting and cyclic plastic deformation take place at such sites within 1 × 104 cycles. The early initiation of the vertical short cracks is caused by the asperity contact. According to the crack initi-ation mechanism, short crack behavior and preventive grinding strategy, steel consumption can be reduced considera-bly by decreasing the surface roughness and removing the asperity influenced surface thin layer at about 70%-80% of the surface distress life.

  8. STABLE DIAMOND GRINDING

    Yury Gutsalenko

    2010-06-01

    Full Text Available The paper generalizes on the one hand theory of kinematic-geometrical simulation of grinding processes by means of tools with working part as binding matrix with abrasive grains located in it in random manner, for example diamond grains, and on the other hand practical performance of combined grinding process, based on introduction of additional energy as electric discharges and called by the organization-developer (Kharkov Polytechnic Institute «diamond-spark grinding» as applied to processing by means of diamond wheel. Implementation of diamond-spark grinding technologies on the basis of developed generalized theoretical approach allows to use the tool with prescribed tool-life, moreover to make the most efficient use of it up to full exhausting of tool-life, determined by diamond-bearing thickness. Development is directed forward computer-aided manufacturing.

  9. Adsorption of single-strand alkylammonium salts on bentonite, surface properties of the modified clay and polymer nanocomposites formation by a two-roll mill

    The adsorption of tallow alkylammonium salts onto bentonite from the Lopburi province in Thailand, and the effect of surface wettability on the formation of polymer-clay nanocomposites are reported. We looked specifically at octadecyltrimethyl ammonium chloride (S18), a popular member of the tallow alkylammonium salt family. The adsorption of S18 onto the bentonite interlayer can be divided into three distinct stages depending upon the initial concentration of S18. These stages are (a) monolayer formation, (b) intermediate state of double layer formation and (c) double layer formation. A decrease in surface energy driven by drops in the values of the polar and dispersive components was observed as the amount of surfactant surface coverage increased. Using thermal gravimetric analysis (TGA), the critical surface energy (CSE) of organoclay was found to decrease as the amount of absorbed S18 increased. S18 organoclay with different degrees of surface coverage was used in a two-roll mill to prepare high-density polyetheylene (HDPE)-clay nanocomposites. The oxidized polyethylene wax (OWax) was used as a dispersing agent to promote the delamination of the organoclay platelets. The results from X-ray diffraction (XRD) and transmission electron microscope (TEM) indicated a difference in the dispersing capability of the organoclay.

  10. Assessment of air pollution and its effects on the health status of the workers in beam rolling mills factory (Iran National Steel Industrial Group from Ahvaz-Iran

    Rafiei Masoud

    2009-01-01

    Full Text Available Background: Air pollutants of iron- and steel-making operations have historically been an environmental and health hazard. These pollutants include gaseous substances such as sulfur oxide, nitrogen dioxide, and carbon monoxide. The Iran National Steel Industrial Group beam rolling mills factory has two production lines viz. line 630 and line 650, with different beam production capabilities and is capable of producing different types of beams. Materials and Methods: A retrospective cross-sectional study on 400 workers in different exposure levels to environmental pollution was performed during 2005 to determine the mean value of respirable particulate matter (RPM concentrations and its effects on the health status of workers. To elicit information regarding the health status of the worker, the National Institute for Occupational Safety and Health standard questionnaire was used. Fisher′s exact test was performed to assess the relative risk (RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers. Results: There was significant difference in RPM pollution level between two product lines. The RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers were 2.78, 2.44, 2.15, 1.92, 1.57, 3.90, and 2.09, respectively.

  11. 基于MATLAB的轧机液压压下系统仿真分析%Simulation Analysis of Rolling Mill Hydraulic Press Down System Based on MATLAB

    东鑫渊; 魏秀岭

    2016-01-01

    本文以轧机液压压下控制系统为研究对象,研究其电液位置伺服系统。首先建立电液位置伺服系统数学模型,通过静态计算确定各元件参数和传递函数来拟定系统工作原理方块图。其次运用MATLAB对系统进行动态仿真,分析系统的各个动态品质。%The subjects of study for hydraulic automatic gauge control system in a rolling mill and its electro hydraulic position servo system. Firstly, the mathematical model of electro hydraulic position servo system is established, and the parameters and transfer function of each component are determined by static calculation. Secondly, the dynamic simulation of the system is carried out by using MATLAB, and the dynamic quality of the system is analyzed.

  12. Applications of High-Efficiency Abrasive Process with CBN Grinding Wheel

    Yan Zhou; Changhe Li; Yali Hou

    2010-01-01

    High-efficiency abrasive process with CBN grinding wheel is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turning, milling and planning. The difficult-to-grinding materials can also be ground by means of this method with high performance. In the present paper, development status and latest progresses on high-efficiency abrasive machining technologies with CBN grinding wheel relate to high speed...

  13. Increasing efficiency of cold rolling of corrosion resistant steel at mismatching roll velocities

    On the example of 12Kh18N10T steel rolling it is shown that 7-10% mismatching roll velocities raise the rolling efficiency, increase productivity and technological abilities of four-high mills at production of cold-rolled sheets. Scheme of the system of roll velocities mismatching control at asymmetrical rolling is presented. The comparative conditions of symmetrical and asymmetrical rolling of 0.8 x 1030 mm sheets from 12Kh18N10T steel are given

  14. Effects of High Pressure ORE Grinding on the Efficiency of Flotation Operations

    Saramak, Daniel; Krawczykowska, Aldona; Młynarczykowska, Anna

    2014-10-01

    This article discusses issues related to the impact of the high pressure comminution process on the efficiency of the copper ore flotation operations. HPGR technology improves the efficiency of mineral resource enrichment through a better liberation of useful components from waste rock as well as more efficient comminution of the material. Research programme included the run of a laboratory flotation process for HPGR crushing products at different levels of operating pressures and moisture content. The test results showed that products of the high-pressure grinding rolls achieved better recoveries in flotation processes and showed a higher grade of useful components in the flotation concentrate, in comparison to the ball mill products. Upgrading curves have also been marked in the following arrangement: the content of useful component in concentrate the floatation recovery. All upgrading curves for HPGR products had a more favourable course in comparison to the curves of conventionally grinded ore. The results also indicate that various values of flotation recoveries have been obtained depending on the machine operating parameters (i.e. the operating pressure), and selected feed properties (moisture).

  15. A New Method of Manufacturing Small-Diameter Bars and Tubes from Hardly Deformable Steels in Skew Rolling

    Gałkin, A. M.

    2007-01-01

    Full Text Available The paper discusses the process of hot rolling on skew rolling mills and compares it with other methods of manufacturing rods (shape milling and tubes (pilger rolling. The method and results of calculation of the optimal price of a three-roll skew rolling mill taking into account the benefits for the purchaser and the manufacturer are given.

  16. Photoacoustic study of nanocrystalline silicon produced by mechanical grinding

    Mechanical grinding (MG) was used to produce nanocrystalline silicon and its thermal and transport properties were investigated by photoacoustic absorption spectroscopy (PAS). The experimental results suggest that in as-milled nanocrystalline silicon for 10 h the heat transfer through the crystalline and interfacial components is similar, and after annealed at 470 oC the heat transfer is controlled by crystalline component.

  17. Tensile mechanical behavior and fracture toughness of MWCNT and DWCNT modified vinyl-ester/polyester hybrid nanocomposites produced by 3-roll milling

    This study aims to investigate the tensile mechanical behavior and fracture toughness of vinyl-ester/polyester hybrid nanocomposites containing various types of nanofillers, including multi- and double-walled carbon nanotubes with and without amine functional groups (MWCNTs, DWCNTs, MWCNT-NH2 and DWCNT-NH2). To prepare the resin suspensions, very low contents (0.05, 0.1 and 0.3 wt.%) of carbon nanotubes (CNTs) were dispersed within a specially synthesized styrene-free polyester resin, conducting 3-roll milling technique. The collected resin stuff was subsequently blended with vinyl-ester via mechanical stirring to achieve final suspensions prior to polymerization. Nanocomposites containing MWCNTs and MWCNT-NH2 were found to exhibit higher tensile strength and modulus as well as larger fracture toughness and fracture energy compared to neat hybrid polymer. However, incorporation of similar contents of DWCNTs and DWCNT-NH2 into the hybrid resin did not reflect the same improvement in the corresponding mechanical properties. Furthermore, experimentally measured elastic moduli of the nanocomposites containing DWCNTs, DWCNT-NH2, MWCNTs and MWCNT-NH2 were fitted to Halphin-Tsai model. Regardless of amine functional groups or content of carbon nanotubes, MWCNT modified nanocomposites exhibited better agreement between the predicted and the measured elastic moduli values compared to nanocomposites with DWCNTs. Furthermore, Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) were used to reveal dispersion state of the carbon nanotubes within the hybrid polymer and to examine the CNT induced failure modes that occurred under mechanical loading, respectively. Based on the experimental findings obtained, it was emphasized that the types of CNTs and presence of amine functional groups on the surface of CNTs affects substantially the chemical interactions at the interface, thus tuning the ultimate mechanical performance of the resulting nanocomposites.

  18. Nitramine Drying & Fine Grinding Facility

    Federal Laboratory Consortium — The Nitramine Drying and Fine Grinding Facility provides TACOM-ARDEC with a state-of-the-art facility capable of drying and grinding high explosives (e.g., RDX and...

  19. Knowledge Management for Grinding Technology

    Alabed, Asmaa

    2011-01-01

    This thesis describes an investigation concerned with development of a grinding knowledge warehouse system (GKWS). Based on a study of previous work on knowledge management and technique for a selection of grinding conditions, the thesis proposes a novel methodology to deal with missing data in surface and cylindrical grinding using Genetic Programming. The GKWS provides a guided tool for users to support the decision-making process to provide suggestions for selecting grinding condition...

  20. Thermal fatigue of high chromium steel rolls

    Valverde Montraveta, Gerard

    2013-01-01

    Within the master work the phenomenon of appearance of firecracks on the surface of the work rolls that occur during hot rolling of flat products in the case of regular rolling conditions and in the case of the rolling mill stalls was investigated. During hot rolling work rolls are subjected to successive heating and cooling conditions. Their surface is exposed to rapid temperature changes due to the contact with hot rolled material and due to cold water used for rolls cooling. These cyclic h...

  1. 冷连轧机负荷分配多目标优化计算方法%Multi-objective optimization calculation method of load distribution of cold tandem rolling mill

    金耀辉; 王军生; 宋君; 王奎越; 刘宝权; 吴萌

    2015-01-01

    Considering the equipment ability,mill production,and product quality,the multi-objective function of load distribution of the cold tandem rolling mill is established according to the rolling force,plate shape screwdown ratio,power,and tension. The constraint optimization problem is conver-ted into the unconstraint optimization problem through introducing a penalty term. This optimization method is composed of two phases.β factor theory is used to solve the nonlinear equations in the ini-tialization phase. And the Nelder-Mead simplex method is used to solve the multi-objective function in the optimization phase. This load distribution calculation method has been successfully applied in the process control system of a 5-stand cold tandem rolling mill,and the control effect is good.%在综合考虑设备能力、轧机产量和产品质量的基础上,建立了基于轧制力、板形、压下率、功率及张力的冷连轧机负荷分配多目标函数。通过引入惩罚项,将约束优化问题转化为无约束优化问题来求解。采用两阶段计算方法,初始阶段采用β因子理论方法求解非线性方程组,优化阶段采用Nelder-Mead单纯形法求解多目标函数。此负荷分配计算方法已成功应用于某五机架冷连轧机组的过程控制系统,效果较好。

  2. Low-Rank Coal Grinding Performance Versus Power Plant Performance

    Rajive Ganguli; Sukumar Bandopadhyay

    2008-12-31

    The intent of this project was to demonstrate that Alaskan low-rank coal, which is high in volatile content, need not be ground as fine as bituminous coal (typically low in volatile content) for optimum combustion in power plants. The grind or particle size distribution (PSD), which is quantified by percentage of pulverized coal passing 74 microns (200 mesh), affects the pulverizer throughput in power plants. The finer the grind, the lower the throughput. For a power plant to maintain combustion levels, throughput needs to be high. The problem of particle size is compounded for Alaskan coal since it has a low Hardgrove grindability index (HGI); that is, it is difficult to grind. If the thesis of this project is demonstrated, then Alaskan coal need not be ground to the industry standard, thereby alleviating somewhat the low HGI issue (and, hopefully, furthering the salability of Alaskan coal). This project studied the relationship between PSD and power plant efficiency, emissions, and mill power consumption for low-rank high-volatile-content Alaskan coal. The emissions studied were CO, CO{sub 2}, NO{sub x}, SO{sub 2}, and Hg (only two tests). The tested PSD range was 42 to 81 percent passing 76 microns. Within the tested range, there was very little correlation between PSD and power plant efficiency, CO, NO{sub x}, and SO{sub 2}. Hg emissions were very low and, therefore, did not allow comparison between grind sizes. Mill power consumption was lower for coarser grinds.

  3. Modeling and Simulation for Rolling Mill Oil Film Compensate Based on RBF Neural Network%基于RBF的轧机油膜补偿建模与仿真

    张利红; 梁英波; 李晋

    2013-01-01

    为了减小热轧机支撑辊动压油膜轴承油膜厚度变化对带钢出口厚度的影响,提高AGC控制精度,建立了基于RBF神经网络的轧机油膜补偿模型;对某2 500 mm单机架热轧中厚板生产线轧机用空压靠法,得到不同轧辊转速和轧制力条件下的轧辊辊缝值,对模型进行训练,并对模型进行仿真.结果表明:基于RBF神经网络的轧机油膜补偿模型能够在线实时地对热轧中厚板生产线油膜厚度变化进行补偿,对改善中厚板带钢的纵向厚差、提高中厚板带钢成材率具有重要意义.%In order to reduce the impact of change of oil film thickness on strip export thickness in dynamic oil film bearing of backup roller and improve the AGC precision,the model of rolling mill oil film compensate was established based on RBF neural network.Using emptypressure methods to a 2 500 mm single-stand hot strip rolling mill,the roller seam values under different roll speed and rolling force were gotten.The model was trained and simulated.The simulation results show that oil film compensate model based on RBF neural network can be used to online real-time compensate oil film thickness changes of hot plate production line.It is important to improve the longitudinal thickness difference of the strip and to increase yield rate of the plate.

  4. High Performance Grinding and Advanced Cutting Tools

    Jackson, Mark J

    2013-01-01

    High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

  5. The role of abrasion and corrosion in grinding media wear: Annual technical progress report. [Taconite; molybdenite; quartzite

    Moore, J.J.; Iwasaki, I.

    1984-06-12

    Aim of this research program is to establish the effect of mill size and batch or continuous operation on the role of corrosive and abrasive wear during mineral grinding operations. Grinding ball wear tests are being conducted on the laboratory, pilot plant and industrial scale. This report gives the results of the first year's work of the two year research program and are discussed under the following headings: Wear Tests in an 8-inch Laboratory Mill (Using Three Different Ball Chemistries for Both Taconite and Molybdenite Ore); Wear Tests in a 36-inch Batch Mill (Using High Carbon Low Alloy Steel Balls with Taconite); Mechanisms of Erosive Wear in Taconite Grinding (Using Mild Steel Balls); The Effect of Slurry Rheology on Grinding Media Wear (Using Mild Steel Balls - Quartzite Combination); and Pilot Plant continuous Grinding Tests (Using High Carbon Low Alloy Steel Balls with Taconite Ore).

  6. Grind hardening process

    Salonitis, Konstantinos

    2015-01-01

    This book presents the grind-hardening process and the main studies published since it was introduced in 1990s.  The modelling of the various aspects of the process, such as the process forces, temperature profile developed, hardness profiles, residual stresses etc. are described in detail. The book is of interest to the research community working with mathematical modeling and optimization of manufacturing processes.

  7. Increasing efficiency of cold rolling of corrosion resistant steel at mismatching roll velocities. [12Kh18N10T steel

    Agishev, L.A.; Grishkov, A.I.; Fisher, A.R.; Frolov, G.I.; Kolesnikov, N.A. (Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR))

    1983-01-01

    On the example of 12Kh18N10T steel rolling it is shown that 7-10% mismatching roll velocities raise the rolling efficiency, increase productivity and technological abilities of four-high mills at production of cold-rolled sheets. Scheme of the system of roll velocities mismatching control at asymmetrical rolling is presented. The comparative conditions of symmetrical and asymmetrical rolling of 0.8 x 1030 mm sheets from 12Kh18N10T steel are given.

  8. Design of the Soymilk Mill based on TRIZ Theory

    Jiang Fan

    2013-05-01

    Full Text Available The soymilk mill is an important food machine, but its volume is too large to be suitable for house using. This study first analyzes some problems in the soymilk mill miniaturization. For these problems, the thinking tools, evolutionary tools and contradiction solving tool of TRIZ theory are used to resolve the conflict in the integration of grinding and boiling and in the keep grinding effect, to tackle the optimization problem in the grinding stria structure and mill plate speed, then the Dwarfs method and substance-field analysis model is used in solving the interference and the conditions water supply problems which are encountered in the design of the global structure and a micro soymilk mill is designed. Finally, the mechanical analysis model about soy granules, soymilk particles in the grinding zone and the computational model of motor starting torque are obtained; they provide the reference data for application of soymilk mill.

  9. 周期轧管机轧辊轴受力分析%Analysis on Roll Shaft Stress of Cycle Tube Mill

    2013-01-01

    Cycle tube mill unit is primary seamless tube mill, which is suitable for tubular billet of heavy caliber and thick wall. The paper was introduced working principle and equipment composition of cycle tube mill, and analyzed process condi-tions, determination and stress of tube mill.%  周期轧管机组是最早的一种无缝管管轧机,它适用于大口径,厚壁的毛管轧制。文章介绍了周期轧管机的工作原理及设备组成,并对轧管机的工艺条件、工艺参数的确定和受力进行了分析。

  10. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight

  11. Simulation of type selection for 6-high cold tandem mill based on shape control ability

    PENG Yan; LIU Hong-min; WANG Dong-cheng

    2007-01-01

    A theoretical method for selecting strip rolling mill type that considered shape control ability was established using the figure alteration range that was worked by the alteration track of vector expressing strip's cross section (crown) to express the shape control ability of rolling mill. With the mathematical models and simulation software that were developed by the authors' own models, four types of mills were aimed, including HCM (6-high middle rolls shift type HC (high crown) -mill), HCMW (6-high middle rolls and work rolls shift type HC-mill), UCM (6-high middle rolls shift type HC-mill with middle roll bender) and UCMW (6-high middle rolls and work rolls shift type HC-mill with middle roll bender), and the shape and crown control ability of every mill type was analyzed and compared. An appropriate arrangement mode of tandem mill was brought forward. The results show that UCMW mill is a perfect choice for controlling shape and crown, and the area of control characteristics curve of UCMW (or UCM) is twice than that of HCM, but UCM mill is also a good choice for its simple frame. In other word, the shape and crown controlling ability of UCMW mill is better than that of UCM mill, but the frame of UCM mill is simpler than that of UCMW mill. As for the final type of mill, should be synthetically decided by thinking over fund and equipment technology.

  12. Justification of the resource-saving during grinding of ingredients for feed production lines in agriculture

    Піскун, Віктор Іванович; Яценко, Юрій Васильович

    2010-01-01

    This article highlights the experimental research results on the grinders evaluation according to specific energy expenses. The grinders were estimated by combined feed ingredients grinding. ‘Kharkovchanka” type grinder proved to be implemented for corn grinding incorporated to combined feeds. Score mills showed that the specific energy consumption reduced Crushers ”Kharkovchanka” less than a crushing type DZ.3”,”ATDM2R”,”CD-2”,”D-2”.

  13. Three-Dimensional Model for Strip Hot Rolling

    ZHANG Guo-min; XIAO Hong; WANG Chun-hua

    2006-01-01

    A three-dimensional model for strip hot rolling was developed, in which the plastic deformation of strip, the thermal crown of rolls, roll deflection and flattening were calculated by rigid-plastic finite element method, finite difference method, influential function method and elastic finite element method respectively. The roll wear was taken into consideration. The model can provide detailed information such as rolling pressure distribution, contact pressure distribution between backup rolls and work rolls, deflection and flattening of work rolls, lateral distribution of strip thickness, and lateral distribution of front and back tensions. The finish rolling on a 1 450 mm hot strip mill was simulated.

  14. THE DEVELOPMENT OF TECHNOLOGY OF THE CORE THERMO-MECHANICALLY HARDENED REINFORC-ING STEEL OF GRADE A700HW OF DIE-ROLLED SECTION NO 12, 14, 16 PRODUCTION ACCORDING TO REQUIREMENT OF FINNISH STANDARDS SFST1216 IN CONDITIONS OF SMALL-SECTION MILL 320 OF RUP «BMZ»

    A. V. Rusalenko

    2009-01-01

    Full Text Available The development of technology of the core thermomechanically hardened reinforcing steel of grade А700HW of die-rolled section No 12, 14, 16 production according to requirement of Finnish standards SFST1216 in conditions of small-section mill 320 of RUP «BMZ» is given.

  15. Discussion on mandrel retained speed and circulation process of Assel 3-roll pipe mill%Assel三辊轧管机组芯棒限动速度及循环工艺的探讨

    原亚琴

    2009-01-01

    This paper mainly focuses on the selection of the retained speed and the circulation process of the mandrel in Assel 3-roll pipe mill. The importance of mandrel cooling and lubrication during circulation has been summarized through analysis of the relation between the retained speed and the pre-threading travel, man-drel size and shell length and thickness.%对Assel三辊轧管机组中芯棒的限动速度的选定原则和芯棒循环工艺流程进行了探讨.分析了限动速度与预插入行程、芯棒规格和荒管长度、壁厚的关系,叙述了芯棒循环中冷却与润滑的方法.

  16. PECULIARITIES OF INFLUENCE OF THERMO-MECHANICAL PROCESSING IN PRODUCTION LINE OF MILL 150 OF THE BELARUSIAN METALLURGICAL WORKS ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    V. A. Lutsenko

    2015-06-01

    Full Text Available Using of new arrangement of finishing train of block structure with divisibility of deformation and system of inter-block control of the semi-finished rolled products temperature enables to decrease disorder of mechanical properties, to reduce the depth of the decarbonized layer.

  17. Contamination introduced during rock sample powdering. Effects from different mill materials on trace element contamination

    We examined blanks during powdering processes for thirty-three trace elements using ICP-MS (inductively coupled plasma mass spectrometry). Quartz sand was used as target of powdering with grinding mills of several kinds: an agate hand mill, agate ball mill, Fe hand mill, alumina ceramic hand mill and artificial crystalline quartz hand mill. The results show that the artificial crystalline quartz hand mill is the purest grinder among the analyzed ones. This grinder is suitable for soft rock samples such as limestone. The alumina ceramic hand mill can reduce contamination, except for Cs, W and Pb. The agate hand mill and the agate ball mill introduce contamination whose level is depending on the individual device due to heterogeneity of the natural agate. The Fe hand mill introduces contamination of some si-derophile elements such as Mo and W. The results of this study emphasize careful choice of a grinding mill for sample pulverizing. (author)

  18. Chiral Crystal Growth under Grinding

    Saito, Yukio; Hyuga, Hiroyuki

    2008-01-01

    To study the establishment of homochirality observed in the crystal growth experiment of chiral molecules from a solution under grinding, we extend the lattice gas model of crystal growth as follows. A lattice site can be occupied by a chiral molecule in R or S form, or can be empty. Molecules form homoclusters by nearest neighbor bonds. They change their chirality if they are isolated monomers in the solution. Grinding is incorporated by cutting and shafling the system randomly. It is shown ...

  19. Effects of Dry-, Wet- and Freeze-grinding Pretreatment Methods on the Physicochemical Properties of Maitake Mushroom (Grifola frondosa) Superfine Powders

    Su-Wen Liu; Shuo Guo; Xiao-Yu Xia; Xue-Dong Chang

    2015-01-01

    The dendritic caps and stipes of maitake mushrooms (Grifola frondosa) were pretreated by dry-, wet-, or freeze-grinding followed by jet milling to produce superfine powders. The effects of the pretreatment grinding conditions on the physicochemical properties of these powders were investigated. Compared to the dry and wet processes, the freeze-grinding pretreatment effectively reduced particle sizes (cap, 6.75 μm; stipe, 5.76 &mum) and produced narrow and uniform particle size distributions. ...

  20. Control of the Processing Parameter of the Raw Meal Grinding System of the MLS 2619 Roll Mill%MLS 2619辊式磨生料粉磨系统工艺参数的控制

    董志强; 段永平; 支俊秉; 文玉柱

    2002-01-01

    介绍了山西新绛威顿水泥有限责任公司1 000t/d预分解窑生产线采用MLS 2619辊式磨粉磨生料的工艺流程、系统主要设备的技术参数以及设备的使用效果.论述了MLS 2619辊式磨粉磨系统运行中工艺参数变化对生产的影响及其控制手段.

  1. THE CHARACTERIZATION OF GRINDING FORCES

    E.F. Fielding

    2012-01-01

    Full Text Available Traditionally the grinding process has been a finishing process and the operating parameters and the resuns obtained in this mode are well known. However, wHh the advent of more modern techniques in grinding, there is a need for a greater understanding of the process and in particular a need to be able to predict the forces in grinding. The work reported here is part of an overall programme to study the effects of different dress leads, wheel formulations and metal removal rates on grinding ratios, surlace finish and grinding forces. The work so far has led to the development of empirical relationships based on the various factors in the dressing and grinding operations, these empirical relationships are more easily applied than the relationships developed by other researchers that rely on measurements obtained during testing. The work is now being extended to develop a theoretical derivation on the same principles, the implications of which will be discussed in the paper.

  2. Optimization of Process Variables for Grinding of Ibuprofen using Response Surface Methodology

    Sim, Chol-Ho [Sangji University, Wonju (Korea, Republic of)

    2013-12-15

    Ibuprofen, non-steroidal anti-inflammatory drugs; NSAIDs, is a highly crystalline substance with the pharmaceutical properties of poor solubility and low bioavailability. The size reduction of ibuprofen is needed to improve the solubility. The objective of this study is to optimize the grinding condition of ibuprofen. Grinding of ibuprofen was carried out using a planetary mill. Grinding parameters were optimized using Box-Behnken experimental design method. The physical characteristics of ground ibuprofen were investigated for the particle size by particle size analyzer, for the crystal size by X-ray diffraction (XRD), and for the tensile strength by tensile/compression tester. The optimum conditions for the milling of ibuprofen were 290 rpm of the revolution number of mill, 24.6 g of the weight of sample, and 10minutes of grinding time. The measured value of the particle size of ground ibuprofen at these optimum conditions was 13.5 µm. The results showed that the crystal size of ibuprofen was reduced by the planetary milling process. In case the relative density of the tablets formulated of ground ibuprofen was range of 0.85-0.90, the tensile strength of them was range of 12-14 Kg{sub f}/cm{sup 2}.

  3. APPLICATION OF HACCP TO CONTROL MYCOTOXINS IN THE DRY GRIND ETHANOL PROCESS

    Ethanol has been used as a fuel source in the United States since the early 1900’s and is receiving a renewed and increased interest as an alternative to petroleum. Today most fuel ethanol is produced by the dry grind mill process creating a valuable co-product, namely distillers dried grain with s...

  4. Optimization of Process Variables for Grinding of Ibuprofen using Response Surface Methodology

    Ibuprofen, non-steroidal anti-inflammatory drugs; NSAIDs, is a highly crystalline substance with the pharmaceutical properties of poor solubility and low bioavailability. The size reduction of ibuprofen is needed to improve the solubility. The objective of this study is to optimize the grinding condition of ibuprofen. Grinding of ibuprofen was carried out using a planetary mill. Grinding parameters were optimized using Box-Behnken experimental design method. The physical characteristics of ground ibuprofen were investigated for the particle size by particle size analyzer, for the crystal size by X-ray diffraction (XRD), and for the tensile strength by tensile/compression tester. The optimum conditions for the milling of ibuprofen were 290 rpm of the revolution number of mill, 24.6 g of the weight of sample, and 10minutes of grinding time. The measured value of the particle size of ground ibuprofen at these optimum conditions was 13.5 µm. The results showed that the crystal size of ibuprofen was reduced by the planetary milling process. In case the relative density of the tablets formulated of ground ibuprofen was range of 0.85-0.90, the tensile strength of them was range of 12-14 Kgf/cm2

  5. Production of 17-4PH Precipitation Hardening Stainless Steel Nozzle for Rolling Mill by Investment Casting%17-4PH沉淀硬化不锈钢轧机导槽的精密铸造

    赵竞翔; 陶小炯; 李桐; 王拓

    2012-01-01

    轧机导槽是高速线材轧机上的易损部件,采用17-4PH沉淀硬化不锈钢熔模铸造而成.该部件结构复杂、壁厚相差大,易产生缩孔、缩松缺陷;浇口处在热处理时易出现裂纹,制造工艺难度大.根据导槽零件的结构特点,优化模具设计、使用石蜡硬脂酸低温蜡制模,有效防止蜡模的变形,保证了铸件的尺寸精度和表面光洁度;通过浇注系统的优化,解决了导槽铸件的缩孔和热处理过程中的开裂缺陷,批量生产出了合格的导槽铸件.%Nozzle for rolling mill as easily failure parts for high speed wire rod mill was produced with 17-4PH precipitation hardening stainless steel by investment casting. There exists many difficulties in the manufacturing process,and shrinkage porosity (hole) often occurs in the nozzle due to its complicated structure and obvious wall thickness difference. Meanwhile, crack can be easily generated at the runner location after heat treatment. Based on the structure characteristics of the nozzle parts, through optimizing mould design and making wax-pattern with paraffin-stearic acid low-point wax as well as silica sol shell molding, deformation can be effectively avoided, and dimension accuracy and surface roughness can be improved. The shrinkage porosity (hole) and thermal crack can be eliminated by optimizing gating system. Product-volumetric qualified castings were manufactured.

  6. VOLATILIZED LUBRICANT EMISSIONS FROM STEEL ROLLING OPERATIONS

    The report gives results of a study of the volatilization of lubricants used in steel rolling. Data from nine steel mills were used to: define the volatilized portion of lubricants used in rolling; and prepare total oil, grease, and hydraulic material balances for actual and typi...

  7. Developments in precision optical grinding technology

    Fess, Edward; Bechtold, Mike; Wolfs, Frank; Bechtold, Rob

    2013-09-01

    Optical systems that utilize complex optical geometries such as aspheres and freeform optics require precise control through the manufacturing process. As the preparatory stage for polishing, this is especially true for grinding. The quality of the grinding process can greatly influence the polishing process and the resultant finished product. OptiPro has performed extensive development work in evaluating components of a precision grinding machine to determine how they influence the overall manufacturing process. For example, spindle technology has a strong effect on how a grinding machine will perform. Through metrology techniques that measure the vibration characteristics of a machine and measurements of grinding forces with a dynamometer, OptiPro has also developed a detailed knowledge of how the machine can influence the grinding process. One of the outcomes of this work has led OptiPro to develop an ultrasonic head for their grinding platform to aid in reducing grinding forces. Initial results show a reduction in force by ~50%.

  8. Bruxism (Teeth Grinding or Clenching) (For Parents)

    ... Tropical Delight: Melon Smoothie Pregnant? Your Baby's Growth Bruxism (Teeth Grinding or Clenching) KidsHealth > For Parents > Bruxism ( ... called bruxism , which is common in kids. About Bruxism Bruxism is the medical term for the grinding ...

  9. GEOMETRICAL CHARACTERIZATION OF MICRO END MILLING TOOLS

    Borsetto, Francesca; Bariani, Paolo

    /lubricants, milling strategies and controls. Moreover the accuracy of tool geometry directly affects the performance of the milling process influencing the dimensional tolerances of the machined part, the surface topography, the chip formation, the cutting forces and the tool-life. The dimensions of certain...... for the manufacturing of miniature parts by micro milling puts further challenges on to the manufacturing process. The whole geometry of the tools cannot be directly downscaled with the tool diameter. Besides the physical limit in the reduction of the cutting edge radius constituted by the grain size of sintered...... carbides the error motion during the grinding wheels do not allow using identical paths for tools having differences in diameter of more than one order of magnitude. Thus grinding paths for micro and mills are simplified in comparison to those for larger tools of similar shape. [1] The aim of the present...

  10. Ultrasonic precision optical grinding technology

    Cahill, Michael J.; Bechtold, Michael J.; Fess, Edward; Wolfs, Frank L.; Bechtold, Rob

    2015-10-01

    As optical geometries become more precise and complex and a wider range of materials are used, the processes used for manufacturing become more critical. As the preparatory stage for polishing, this is especially true for grinding. Slow processing speeds, accelerated tool wear, and poor surface quality are often detriments in manufacturing glass and hard ceramics. The quality of the ground surface greatly influences the polishing process and the resulting finished product. Through extensive research and development, OptiPro Systems has introduced an ultrasonic assisted grinding technology, OptiSonic, which has numerous advantages over traditional grinding processes. OptiSonic utilizes a custom tool holder designed to produce oscillations in line with the rotating spindle. A newly developed software package called IntelliSonic is integral to this platform. IntelliSonic automatically characterizes the tool and continuously optimizes the output frequency for optimal cutting while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more accurate surface. Utilizing a wide variety of instruments, test have proven to show a reduction in tool wear and increase in surface quality while allowing processing speeds to be increased. OptiSonic has proven to be an enabling technology to overcome the difficulties seen in grinding of glass and hard optical ceramics. OptiSonic has demonstrated numerous advantages over the standard CNC grinding process. Advantages are evident in reduced tool wear, better surface quality, and reduced cycle times due to increased feed rates. These benefits can be seen over numerous applications within the precision optics industry.

  11. THERMAL STUDY ON THE GRINDING OF GRANITE WITH SUPERABRASIVE TOOLS

    2003-01-01

    In the present paer, a thermal study was conducted for the grinding of granite with diamond tools. Three types of grinding-straight surface grinding, deep grinding(circular sawing), and vertical spindle grinding-were studied. Some surface grinding tests were also conducted using a CBN(cubic boron nitride) wheel. Temperature distributions on the workpiece surface were measured using a foil thermocouple and the energy partition to the workpiece was estimated using a temperature matching method. The temperature for CBN surface grinding was found to be much higher than for diamond grinding. Energy partitions to the granite were 30%~36% for CBN surface grinding, 25%~32% for diamond surface grinding, about 53% for vertical spindle grinding, and 5.5%~9% for diamond deep grinding. The low energy partition value in deep grinding also suggested that more of the heat generated by grinding in this case can be conducted to the grinding tool and promote tool wear.

  12. THE EFFECT OF PARAMATERS IN THE GRINDING

    Halil DEMİR

    2001-02-01

    Full Text Available The main purpose of grinding is to produce workpiece in required precision and surface finish. It is also used to machine workpiece above 50 Rc. Since the grinding is a finishing process or for a better passage to the following processes better combination of parameters in grinding must be achieved. In grinding process, because of the effect of the friction and subsequent plastic deformation residual stresses and metallurgic damages occurs in finished workpiece surfaces. Much work has been carried out to minimize these damages. In this article, the experimental and theoretical studies towards the improvement of grinding quality are reviewed.

  13. Surface grinding of intermetallic titanium aluminides

    Gröning, Holger Andreas

    2014-01-01

    A deductive kinematic model of creep-feed and speed-stroke grinding processes is developed to identify possibilities to reduce the energy introduced into the workpiece. By computer tomography analysis and tactile measurements of the grinding wheel the pore volume and the static cutting edge number are determined and included in the model. Based on the kinematic model and the grinding wheel characteristics an analytical evaluation of the specific grinding energy for speed-stroke and creep-feed grinding is carried out. The deducted process design is evaluated in experimental investigations. The

  14. Metal rolling - Asymmetrical rolling process

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  15. Force Characteristics in Continuous Path Controlled Crankpin Grinding

    ZHANG Manchao; YAO Zhenqiang

    2015-01-01

    Recent research on the grinding force involved in cylindrical plunge grinding has focused mainly on steady-state conditions. Unlike in conventional external cylindrical plunge grinding, the conditions between the grinding wheel and the crankpin change periodically in path controlled grinding because of the eccentricity of the crankpin and the constant rotational speed of the crankshaft. The objective of this study is to investigate the effects of various grinding conditions on the characteristics of the grinding force during continuous path controlled grinding. Path controlled plunge grinding is conducted at a constant rotational speed using a cubic boron nitride (CBN) wheel. The grinding force is determined by measuring the torque. The experimental results show that the force and torque vary sinusoidally during dry grinding and load grinding. The variations in the results reveal that the resultant grinding force and torque decrease with higher grinding speeds and increase with higher peripheral speeds of the pin and higher grinding depths. In path controlled grinding, unlike in conventional external cylindrical plunge grinding, the axial grinding force cannot be disregarded. The speeds and speed ratios of the workpiece and wheel are also analyzed, and the analysis results show that up-grinding and down-grinding occur during the grinding process. This paper proposes a method for describing the force behavior under varied process conditions during continuous path controlled grinding, which provides a beneficial reference for describing the material removal mechanism and for optimizing continuous controlled crankpin grinding.

  16. The effects of pf grind quality on coal burnout in a 1 MW combustion test facility

    Richelieu Barranco; Michael Colechin; Michael Cloke; Will Gibb; Edward Lester [University of Nottingham, Nottingham (United Kingdom). School of Chemical, Environmental and Mining Engineering, Nottingham Fuel and Energy Centre

    2006-05-15

    A study was carried out to determine the effect of pf particle size distribution on coal burnout propensity in a 1 MW pulverised fuel burner. The specific aim of the work was to assess the improvement in combustion performance achievable by retrofitting commercially available high performance static or dynamic classifiers to existing plants. Two coals were used and were selected as representative of extremes in fuel characteristics experienced by coal importing utilities in Europe. Each coal was fired in the unit at a range of grind sizes to determine the overall impact of a variable performance from a mill. The levels of unburnt carbon in the resultant flyashes for the two coals showed significantly different behaviour. For the higher volatile coal, the unburnt carbon was found to be insensitive to grind quality. However, the coarser grinds of the other coal produced significantly lower unburnt carbon than expected when compared with the finest grinds. Generally the results indicate that the installation of improved classification technology, leading to a finer product, will help to lower unburnt carbon levels. Nevertheless, further work will be necessary to establish the levels of diminishing returns for grind size, burnout performance and grind costs. 21 refs., 4 figs., 4 tabs.

  17. Production of grinding wheels with high grinding force ratio and high efficiency for glassy materials

    A new method to produce grinding wheels for glass materials is discussed. The production method maker uses pulsed electric current sintering (PECS). The new grinding wheels were evaluated by influencing factors, such as porosity, grinding forces, grinding pressure, and removal rate. A quick evaluation method of 'reciprocal grinding tests' is developed to estimate grinding ratio. In the reciprocal grinding test, porosity of around 30 % shows the higher grinding force ratio. Apart of cost considerations, to obtain a high grinding ratio with grain size of 12-15 μ m and particle size of cast-iron of 11 μ m, the 30 % grain fraction is better than the 1.5 % and 7.5 % grain fraction. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  18. Surface grinding characteristics of ferrous metals under high-speed and speed-stroke grinding conditions

    Some ferrous metals have been ground under different conditions with high-speed and speed-stroke in surface grinding operation. The paper describes experimental investigation of grinding forces in grinding some ferrous metals with the application of cutting fluids. Grinding tests have been carried out on mild steel, assab steel and stainless steel with different combinations of down feed and cross feed. The wheel speed was 27 m/sec while the table speed was maintained at the maximum possible 25 m/min. The grindability has been evaluated by measuring the grinding forces, grinding ratio, and surface finish. Grinding forces have been plotted against down feed of the grinding wheel and cross feed of the table. It has been observed that the radial and tangential grinding forces in stainless steel were higher than those in assab steel and mild steel

  19. New Vitrified Bond Diamond Grinding Wheel for Grinding the Cylinder of Polycrystalline Diamond Compacts

    2007-01-01

    In this work, a kind of new vitrified bond based on Li2O-Al2O3-SiO2 glass ceramics was used to bond the diamond grains, which is made into grinding wheel and the cylindrical grinding process of polycrystalline diamond compacts (PDCs) by using the new vitrified bond diamond grinding wheel was discussed. Several factors which influence the properties of grinding wheel such as amount of vitrified bond and the kinds and amount of stuff in grinding wheel were also investigated. It was found that the new vitrified bond can firmly combine diamond grains, when there are only diamonds and vitrified bond in the structure of grinding wheel, the longevity of the grinding wheel is about 2.5-3 times as that of resin bond grinding wheel for processing PDCs. The grinding size precision of PDCs can be improved from ±0.03 mm to ±0.01 mm because of larger Young's modulus of vitrified bond than resin bond. The grinding time of a PDC product can be 1.75-2.0 min from 3.25-3.5 min, so this kind of grinding wheel can save much time for processing PDCs. Also, there is hardly noise when using this new vitrified bond diamond grinding wheel to process PDCs. The amount of vitrified bond in grinding wheel influences the longevity of grinding wheel. When the size of diamond grains is 90-107 μm, the optimal amount of vitrified bond in grinding wheel is 21% (wt pet). When the amount of vitrified bond exceeds 21%, there are many pores in grinding block, which will decrease the longevity of grinding wheel. The existence of addition stuff such as Al2O3 or SiC can reduce the longevity of grinding wheel.

  20. Spray Rolling Aluminum Strip for Transportation Applications

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  1. Simulation analysis of grinding wheel motion trajectory on SiC ceramics aspheric surface grinding

    Zhang, Feihu; Liu, Lifei; Li, Chunhui

    2014-08-01

    In grinding process of SiC ceramics aspheric surface, the motion trajectory of grinding wheel has great influence on the surface forming. The paper provides mathematical models of grinding wheel movements; analytical simulation was done to describe the trajectories of the grinding wheel in manufacturing an aspherical workpiece. The effect of grinding parameters (including the rotation speed of the workpiece, the feed rate of grinding wheel etc.) on the aspheric surface coverage rate was conducted and discussed in detail. An experimental study was done according to the simulation results and an aspheric surface with form error less than 10μm was gained.

  2. Wedge - rolls rolling of hollowed parts

    Z. Pater

    2006-08-01

    Full Text Available Purpose: Presentation of the possibilities of application of a new manufacturing method, called wedge rollsrolling (WRR in forming of axi – symmetrical hollowed parts.Design/methodology/approach: The research work was done in a specially designed laboratory rolling millLUW-2. During the research, hollowed parts from steel were rolled in hot forming conditions. Basic kinematicaland force parameters of the process were noticed during rolling.Findings: On the basis of the conducted research it was stated that the WRR method could be used for formingof hollowed parts with the precision compared with the precision obtained in the typical cross wedge rollingprocesses (CWR. At the same time, it was proved that this method could be used for rolling from billets withthe wall thinner than the wall given in the CWR.Research limitations/implications: The research were limited to the wedges with spreading angles withinrange of β = (5° ÷ 9°, with the constant values of forming angle α = 30° and relative reduction ratio δ = 1.45.In the future, it is planned to analyse the influence of changes of angle α and relative reduction ratio δ on theWRR process.Practical implications: The conducted research can be used for designing of a new industrial method of metalforming of hollowed parts.Originality/value: The innovation of this solution is based on the application of only one wedge for forming.Because of that, the WRR method is cheaper for implementation than used so far CWR processes. This methodcan be applied mainly in automotive and aviation industries.

  3. ELID supported grinding of thin sapphire wafers

    Makarenko, Igor; Vogt, Christian; Rascher, Rolf; Sperber, Peter; Stirner, Thomas

    2010-10-01

    Sapphire material is, due to its crystal structure, difficult to machine in an economic way. There is a request for thin, i.e. below 0.2 mm thickness, sub surface damage free wafers to produce sensor elements. ELID -- electrolytic in process dressing -- is an innovative high end grinding technology, using small grain sizes, which enable to manufacture surfaces in a quality that is close to polished. ELID grinding requires exactly aligned machining parameters of the grinding process. To grind sapphire the material's behavior is additionally to be considered. Studies on the necessary oxide layer on the grinding wheel and influences on its build-up process will be presented. The presentation shows the results of comparing grinding experiments on different -- c-plane and r-plane -- sapphire materials. Different tool specifications are used. Infeed and grinding velocity are varied and the results on wear, removal rate and surface quality are shown. The process parameters the stiffness of the machine, the grinding forces and pressure are evaluated. The ELID grinding is compared in its results to conventional grinding steps. The material removal rate on sapphire is relatively small due to the extreme hardness of sapphire. The achieved excellent surface roughness will be discussed.

  4. Determining the Optimal Location for Collocating a Louisiana Sugar Mill and a New Cellulosic Ethanol Plant

    Darby, Paul M.; Mark, Tyler B.

    2012-01-01

    This paper examines the possibility of collocating a cellulosic ethanol processing plant with certain Louisiana sugar mills, chosen based on their strategic locations and cane grinding capacity. The prospective plants are compared based on transportation costs and overall economic performance.

  5. Technological improvements in wire rod mills

    Lestani, M.

    1996-07-01

    The paper deals with the latest rolling technologies and hi-tech equipment developed by Danieli-mogardshammar to ensure top performance of modern wire rod mills. In particular, a high reduction sizing mill, a twin module fast finishing block and a high speed cropping shear are presented. (authors)

  6. Rolling Stonesi kinokontsert kannab toorest rokiväge / Maris Meiessaar

    Meiessaar, Maris

    2009-01-01

    Martin Scorsese muusikalisest dokumentaalfilmist "Shine a Light - Valgus peale" (USA-Suurbritannia, 2008), mille keskmes on 2006. a. New Yorgi Beaconi teatris toimunud briti ansambli Rolling Stones kontsert

  7. Influence of suspension stability on wet grinding for production of mineral nanoparticles

    S. Sakthivel; Venkatesan V. Krishnan; Pitchumani

    2008-01-01

    Grinding behavior of nanoparticles in an attritor mill and the minimum achievable particle size are strongly influenced by the suspension stability. In the present work, suspension stability (i.e. (-potential) of nanoparticles was studied by measuring pH as a function of grinding time in the wet milling process. It was found that after a certain time in an attritor mill, there is no further size reduction and the average product particle size increases monotonically. One of the reasons is that the production of submicron particles leads to more particle-particle interactions and consequently pH of the suspension decreases with grinding time. Usually pH value is related to suspension stability and it can be enhanced by addition of NaOH solution. The maximum negative (-potential of -51.2 mV was obtained at pH of 12 for silica. The higher the (-potential with the same polarity, higher will be the electrostatic repulsion between the particles. Hence, the maximum electrostatic repulsion force was maintained by the adjustment of pH value in wet milling. The experiments were conducted at different pH conditions which were maintained constant throughout the experiments and nanosized particles were obtained consequently.

  8. Rolling Reloaded

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  9. Effect of ball milling materials and methods on powder processing of Bi2223 superconductors

    Yavuz, M.; Maeda, H.; Vance, L.; Liu, H. K.; Dou, S. X.

    1998-10-01

    Various milling systems consisting of agate and polypropylene grinding containers, agate and YSZ balls, and dry and wet milling were used in planetary ball-milling and YSZ balls and YSZ container were used in wet and dry attrition milling. The differently milled powders were then evaluated by measurements of particle size, surface area, porosity, size distribution and chemical analysis of the Si, Zr and C contents. The results show that dry milling is much more efficient for particle size reduction in planetary milling than wet milling, whereas wet milling and dry milling gave quite similar results in attrition milling. Meanwhile 0953-2048/11/10/056/img6 contamination was found in powder milled with an agate container with agate balls. Some C contamination from the polypropylene container was detected after milling, but negligible Zr from YSZ balls and C from the grinding carrier (hexane). It was found that after 1 h milling in the planetary mill fracture mechanisms transform from the elastic to the plastic region. Therefore, further milling is not very effective. It was also shown that the Bi2212 phase decomposes into several non-superconducting oxides such as 0953-2048/11/10/056/img7, CuO and a main amorphous phase after extensive dry milling.

  10. Investigation of AE Features in Grinding

    This paper presents recent investigation of acoustic emission (AE) behaviours in grinding processes. It demonstrated the acoustic emission features characterized in time and frequency domain are influenced by thermal behaviours of materials. By control laser conditions, the temperature elevation under laser irradiation can be similar to that in a grinding process. Therefore, an innovative concept that grinding process can be monitored by using thermal AE signatures from laser irradiation tests has been proposed. Accordingly, an artificial neural network (ANN), built on laser irradiation tests, was applied to monitor grinding thermal performance. The results showed that grinding performance variation due to wheel wear can be identified by using the ANN. This development could bring great benefits by reducing experimental works in the preparation of an ANN for grinding monitoring.

  11. High-performance grinding - a review

    Krajnik, Peter; Kopač, Janez

    2015-01-01

    Presented paper deals with the contemporary aspects of grinding with regards to enhanced productivity and precision demands. High-performance grinding is essential to achieve high dimensional accuracy and surface integrity of ground components at optimum cost efficiency. The objectives of this paper refer to a review of state of the art technology of high-performance grinding at increased wheel speeds with highly efficient abrasives. The review relies on notable academic publications and rece...

  12. Ductile grinding of ultraprecise aspherical optical lenses

    Koenig, Wilfried; Sinhoff, Volker

    1993-04-01

    The manufacturing of glass lenses has always set exacting requirements on the finishing technique. If, in addition, the design deviates from the conventional geometry of plane and sphere, the standard manufacturing process of rough grinding with cup-wheels and subsequent precision grinding and polishing with reproductive techniques fails. In order to achieve highest form accuracies and surface qualities combined with a flexible surface shape, ductile single- point-grinding meets the requirements for the production of rotationally symmetric aspheres.

  13. Changeing of fly ash leachability after grinding

    Lakatos, J.; Szabo, R.; Racz, A.; Banhidi, O.; Mucsi, G.

    2016-04-01

    Effect of grinding on the reactivity of fly ash used for geopolymer production was tested. Extraction technique using different alkaline and acidic solutions were used for detect the change of the solubility of elements due to the physical and mechano-chemical transformation of minerals in function of grinding time. Both the extraction with alkaline and acidic solution have detected improvement in solubility in function of grinding time. The enhancement in alkaline solution was approx. 100% in case of Si and Al. The acidic medium able to dissolve the fly ash higher manner than the alkaline, therefore the effect of grinding was found less pronounced.

  14. Study on the Friction Coefficient in Grinding

    2002-01-01

    The friction between the abrasive grains and workpi ec e is a crutial factor determining the main grinding output. Few studies have bee n carried out investigating the values of the friction coefficient in grinding, due to the difficulty of direct measurement. In this paper, a mathematical model of the friction coefficient in grinding has been established with the aid of a new grinding parameter C ge, which has close relations to wheel wear rate Z s, metal removal rate Z w, specific energy u and gr...

  15. Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

    Zhang Dongkun

    2015-04-01

    Full Text Available Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication (MQL, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%, respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%, and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS2, carbon nanotube (CNT, and ZrO2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS2 nanoparticle was only 32.7 J/mm3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore, the role of MoS2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS2 volume concentrations of 1%, 2%, and 3% were used. Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS2 nanoparticle volume concentration increased. Satisfactory grinding surface lubrication effects were obtained with 2% MoS2 nanoparticle volume concentration.

  16. IMPACT GRINDING OF DAMP MATERIALS

    Ladaev Nikolay Mikhaylovich

    2012-10-01

    Centrifugal grinders were used to analyze the grinding process. The experimental data have proven that the probability of destruction of damp samples is a lot higher than the one of dry samples, given the same initial dimensions of particles and the loading intensity. The rise in the probability of destruction is stipulated by the fact that that the grinder speed at which crushing is triggered is lower in case of damp samples than in case of dry ones. Expressions for speed that describes destruction initiation and the probability of destruction depending on the type of materials, the moisture content and the loading intensity have been derived.

  17. Synthesis and characterization of silicon carbide by reaction milling in a dual-drive planetary mill

    The formation of silicon carbide from elemental silicon and graphite powder by reaction milling in a specially designed dual-drive planetary mill is reported. The phase evolutions, particle size distribution, and morphology of particles during milling are studied during a 40-h grinding period. X-ray diffraction study indicates complete conversion of silicon and graphite to silicon carbide. The crystallite size varies from 150 nm from the start to 10 nm after 40 h of milling. The lattice strain increases with milling up to about 20 h when SiC forms and subsequently with the formation of SiC it is reduced. Al-SiC composites are prepared by mixing Al with 40 h milled final SiC powder and sintered in an inert atmosphere. The composites show excellent compatibility between Al and SiC particles, no voids or cracks are present

  18. Improved coal grinding and fuel flow control in thermal power plants

    Niemczyk, Piotr; Bendtsen, Jan Dimon

    2011-01-01

    A novel controller for coal circulation and pulverized coal flow in a coal mill is proposed. The design is based on optimal control theory for bilinear systems with additional integral action. The states are estimated from the grinding power consumption and the amount of coal accumulated in the...... mill by employing a special variant of a Luenberger observer. The controller uses the rotating classifier to improve the dynamical performance of the overall system. The proposed controller is compared with a PID-type controller with available pulverized coal flow measurements under nominal conditions...... as well as when parameter uncertainties and noise are present. The proposed controller lowers the grinding power consumption while in most cases exhibiting superior performance in comparison with the PID controller....

  19. Vibration characteristics analysis of a 20-high Sendzimir mill with localized defect on the working roller

    The working roller associating with local defect of the twenty-high roll mill not only significantly affects the mill performance, but also reduces surface quality of the strip steel. In this paper, the roll mill model with local defect on the working roller is established. The dynamic rolling process is simulated using the Finite Element Analysis. Effects of the local defect on the vibration characteristics of the roll mill and the surface quality of the strip steel are presented. The calculated results are validated using experimental data.

  20. Thermal Behaviors of Work Roll in Finishing Trains of Hot Rolling

    2001-01-01

    In order to analyze the thermal field and thermal contour of work roll in finishing trains of hot rolling in rolling process, a quasi two-dimension implicit finite difference model is developed. To improve the calculating speed and precision, some special solutions are introduced, including the development of this model, the simplification of boundary conditions and the computation of heat transfer coefficients. The results show that these solutions of thermal behaviors of work roll are very much efficient and the model can be used as an on-line profile and flatness control model of large industrial mills.

  1. Strip Crown Prediction: Developing a Refined Dynamic Roll-Stack Model for the Hot Rolling Process

    Slaughter, Derek Emerson

    2009-01-01

    The steel industry has been producing flat plates through the process of hot rolling since the late 1600s. Hot rolling uses a series of rolls to progressively thin a strip of steel to a desired thickness. In deforming the strip, the rolling process causes variations in thickness across the width of the strip. These variations are commonly referred to as crown, which is specifically the difference in thickness between the center and edge of a strip. For most applications steel mill clients req...

  2. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    Lagergren, J.; Wanheim, Tarras; Precz, W.; Henningsen, Poul; Arentoft, Mogens; Jonsson, N.G.

    2006-01-01

    The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... the contact surface of the transducer, to be larger than the arc of contact. This is in contrast to the smaller and smaller contact pin design that has been prevailing. The measurements were conducted during cold dry rolling of both copper strips and stainless steel strips in a pilot mill. The...

  3. Manufacturing processes 2 grinding, honing, lapping

    Klocke, Fritz

    2009-01-01

    Presents a view of the most common machining and non-machining manufacturing processes. This volume describes the characteristics of abrasive tools, their design and manufacturing, followed by the fundamentals of grinding fluids. It also discusses grinding of different materials (steel, cast iron, hard and brittle materials, nickel and titanium).

  4. Precision grinding process development for brittle materials

    High performance, brittle materials are the materials of choice for many of today's engineering applications. This paper describes three separate precision grinding processes developed at Lawrence Liver-more National Laboratory to machine precision ceramic components. Included in the discussion of the precision processes is a variety of grinding wheel dressing, truing and profiling techniques

  5. Theoretical considerations of machining with grinding wheels

    Andrew Oyakhobo Odior

    2013-03-01

    Full Text Available Grinding is one of the most versatile methods of removing material from machine parts by the cutting action of the countless hard and sharp abrasive particles of a revolving grinding wheel. It works by forcing the abrasive grains into the surface of the workpiece so that each grain cuts away a small bit of material in the form of chips. Abrasive grinding wheel is an expendable wheel that carries an abrasive compound on its periphery. They are made of small, sharp and very hard natural or synthetic abrasive minerals, bonded together in a matrix to form a wheel. The paper presents a review of some of the characteristics as well as theoretical considerations of operations of abrasive grinding wheel. The relationships among the various grinding parameters; the radial force f, the force on individual grit of grinding wheel F, velocity of grinding wheelg Vg, velocity of work piecew Vw, the wheel diameterg Dg, and the diameter of the work piece Dw were established for given grinding operations.

  6. Model Predictive Control for an Industrial SAG Mill

    Ohan, Valeriu; Steinke, Florian; Metzger, Michael;

    2012-01-01

    We discuss Model Predictive Control (MPC) based on ARX models and a simple lower order disturbance model. The advantage of this MPC formulation is that it has few tuning parameters and is based on an ARX prediction model that can readily be identied using standard technologies from system...... identication. When applied to MIMO systems we call this controller a MIMO-ARX based MPC. We use an industrial Semi-Autogenous Grinding (SAG) mill to illustrate the performance of this controller. SAG mills are the primary units in a grinding chain and also the most power consuming units. Therefore, improved...

  7. Using of fluidized-bed jet mill to a super fine comminution of steel composite

    D. Urbaniak

    2015-01-01

    Full Text Available In many industries the demand for very fine material increases. In the metallurgical industry, for example, there is increasing use of the production of high density metal elements with the use of metallurgical powder composites. The use of powder composites requires prior their grinding. Unfortunately, the very fine grinding is not an easy process. The using for this purpose fluidized-bed jet mill was proposed in the paper. The attempts of grinding of metallurgical powder were carried out in the fluidized-bed jet mill. After the experiment analyses of particle size distribution of grinding products were performed. The results are presented in graphs. Analyses of the obtained results concluded that the grinding of very fine metallurgical composite is possible and produces positive results.

  8. En route to a multi-model scheme for clinker comminution with chemical grinding aids

    Mishra, R K; Carmona, H A; Wittel, F K; Sawley, M L; Weibel, M; Gallucci, E; Herrmann, H J; Heinz, H; Flatt, R J

    2015-01-01

    We present a multi-model simulation approach, targeted at understanding the behavior of comminution and the effect of grinding aids (GAs) in industrial cement mills. On the atomistic scale we use Molecular Dynamics (MD) simulations with validated force field models to quantify elastic and structural properties, cleavage energies as well as the organic interactions with mineral surfaces. Simulations based on the Discrete Element Method (DEM) are used to integrate the information gained from MD simulations into the clinker particle behavior at larger scales. Computed impact energy distributions from DEM mill simulations can serve as a link between large-scale industrial and laboratory sized mills. They also provide the required input for particle impact fragmentation models. Such a multi-scale, multi-model methodology paves the way for a structured approach to the design of chemical additives aimed at improving mill performance.

  9. Optimization of grinding in reverse flotation for bauxite

    2001-01-01

    The reverse flotation for desiliconization form bauxite is better than direct flotation, and the grinding before flotation affects the flotation indexes to some extend. The grinding dynamic equation of bauxite based on the data of grinding experiment of diasporic bauxite was derived. The calculated value of the equation is identical with the experiment value. Further the grinding dynamic equation of intermediate grain size range suitable for reversal flotation has also been derived. The grinding time required could be calculated when the mass fraction of intermediate size grain is maximum. The formulation of grinding dynamic equation considerably simplified the grinding experiment, optimized the grinding process.

  10. High-speed milling of light metals

    F. Cus

    2007-01-01

    Full Text Available Purpose: Purpose of this paper: Introduction applicability of high-speed cutting of light metals is presented inthis paper.Design/methodology/approach:HSC is the result of numerous technical advances ensuring that milling hasbecome faster than conventional milling and has gained importance as a cutting process. The advantages ofthe HSC milling are higher productivity owing to the reduction of machining times increase of the flow timeof production, reduction of the number of technological operations, increase of the surface quality and longerservice life of tools. The machining conditions for execution of the HSC (36000min-1 and feeding 20m/minrequire modernly built machine tools to meet those machining conditions.Findings: Continuous development of new materials is more and more dynamical, particularly, in theautomobile, aircraft and electronic industry and in the manufacture of various mechanical parts. Also theachievements in the area of building of machines and tools, ensuring high cutting speeds (highly efficientmachining have contributed to development of the process.Research limitations/implications: High quality of the surfaces, the quality of this so-called HSC milling canbe compared to grinding.Practical implications: High-speed milling of light metals from aluminium and magnesium is more and morefrequently used in practice. This result is high quality of the surface and shorter machining times. In some caseswhen machining by grinding is specified, the latter is omitted.Originality/value: The applicability of high-speed milling has proved to be successful, when aluminum andmagnesium alloying materials are machined.

  11. Delamination of hexagonal boron nitride in a stirred media mill

    A scalable process for delamination of hexagonal boron nitride in an aqueous solution of the non-ionic surfactant TWEEN85 using a stirred media mill is presented. The size of the ZrO2 beads used as grinding media governs the dimensions of the ground boron nitride particles as atomic force microscopic investigations (AFM) reveal: the mean flakes thickness decreases from 3.5 to 1.5 nm and the ratio between mean flake area and mean flake thickness increases from 2,200 to 5,800 nm if the grinding media size is reduced from 0.8 to 0.1 mm. This result shows that a high number of stress events in combination with low stress energy (small grinding media) facilitate delamination of the layered material whereas at high stress energies in combination with a low number of stress events (large grinding media) breakage of the layers dominates over delamination. The results of particle height analyses by AFM show that few-layer structures have been formed by stirred media milling. This result is in agreement with the layer thickness dependence of the delamination energy for hexagonal boron nitride. The concentration of nanoparticles remaining dispersed after centrifugation of the ground suspension increases with grinding time and with decreasing grinding media size. After 5 h of grinding using 0.1 mm ZrO2 grinding media the yield of nanoparticle formation is about 5 wt%. The nanoparticles exhibit the typical Raman peak for hexagonal boron nitride at 1,366 cm−1 showing that the in-plane order in the milled platelets is remained.

  12. Reaction of niobium with hexane and methanol by mechanical grinding

    In mechanical alloying (MA) processing, alcohol, acetone and other organic solvents are often added as dispersants in order that powders will not stick to a vessel. It has been however considered that these organic solvents are simply additives. Enough attention has not been paid to the role or reaction of these dispersants. Recently, it was found that these organic solvents could react with some metals. For example, the authors reported that NbC is obtained by a reaction between Nb and methanol in the preparation of Al3Nb intermetallics by the MA method. Niobium hydrides are obtained by milling of Nb powders in hydrocarbon. In this paper, the authors discuss the reaction between Nb powder and hexane (C6H14) or methanol (CH3OH) during mechanical grinding (MG) processing

  13. Kulturens rolle

    Hasse, Cathrine

    Kulturens rolle. Herunder kulturens betydning for psykologisk teori og forskning set i lyset af den stigende globalisering og væksten i kulturmøder. Der gives eksempler fra hverdagssituationer, den pædagogiske praksis, fra indvandrerforskning, turister men også fra avisernes referater af kulturmø......Kulturens rolle. Herunder kulturens betydning for psykologisk teori og forskning set i lyset af den stigende globalisering og væksten i kulturmøder. Der gives eksempler fra hverdagssituationer, den pædagogiske praksis, fra indvandrerforskning, turister men også fra avisernes referater af...

  14. Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel

    LI Zhuang; WU Di

    2007-01-01

    Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS× TEL) are obtained at 20 min.

  15. Effect of plate asymmetric rolling parameters on the change of the total unit pressure of roll

    A. Kawalek

    2011-07-01

    Full Text Available This work shows the results of theoretical analysis of asymmetric rolling process of plates in the finishing mill of plate rolling. Its aim was to determine the influence of asymmetry velocity of working rolls on decrease of unit pressure of metal on the rolls. The lower value of the unit pressure will reduce the elastic deflection of the finishing stand and improve the cross-section shape of plate. Three-dimensional simulation of asymmetric hot rolling of S355J2G3 steel plates was done with the aid of FORGE 2008® software. The tensor polynomial interpolation was used for comparing the values of the unit pressure obtaining from symmetric and asymmetric rolling.

  16. Chatter in a transverse grinding process

    Yan, Yao; Xu, Jian; Wiercigroch, Marian

    2014-02-01

    In transverse grinding, the wheel moves along the workpiece, which induces unique grinding dynamics. To understand these dynamic phenomena, specifically the grinding chatter, a new dynamical model of the process is proposed, in which the wheel position is assumed to be quasi-static since the transverse wheel velocity is small. From the stability and bifurcation analyses of the chatter vibration, it appears that the dynamics of the process is governed by the quasi-static interactions. Moreover, the obtained results also show that the wheel and workpiece chatters are quite different, having continuous and intermittent characters respectively.

  17. Progress in abrasive and grinding technology

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  18. Separation of P Phase and Fe Phase in High Phosphorus Oolitic Iron Ore by Ultrafine Grinding and Gaseous Reduction in a Rotary Furnace

    Gao, Jintao; Guo, Lei; Guo, Zhancheng

    2015-10-01

    Due to the oolitic structure of the high phosphorus iron ore and the closely wrapping of apatite and hematite phases, an approach using jet mill was utilized to grind the ore to ultrafine 0.01 to 0.001 mm, which realizes the dissociation of apatite phase and hematite phase. Then in a laboratory scale rotary furnace, high phosphorus ores of different sizes were reduced by reducing gas at sub-melting point temperatures (973 to 1173 K [700 to 900 °C]). In the rotating inclined reactor, the ore particles reacted with the reducing gas coming from the opposite direction in a rolling and discrete state, which greatly improved the kinetic conditions. In this study, the reaction rate increases significantly with the decrease of particle size. For the ultrafine high phosphorus iron ores, the metallization ratio can reach 83.91 to 97.32 pct, but only 33.24 to 40.22 pct for powders with the size of 0.13 to 0.15 mm. The reduced particles maintained their original sizes, without the presence of sintering phenomenon or iron whisker. Hence, two kinds of products were easily obtained by magnetic separation: the iron product with 91.42 wt pct of Fe and 0.19 wt pct of P, and the gangue product with 13.77 wt pct of Fe and 2.32 wt pct of P.

  19. The Inlet Engine Valves Grinding Using Different Types of Cutting Fluids and Grinding Wheels

    Silva Eraldo Jannone da

    2002-01-01

    Full Text Available In this paper an experimental research is presented in which different types of cutting fluids (a cutting oil and three different types of soluble oils and grinding wheels (alumina and vitrified CBN were tested in the inlet engine valves grinding. As evaluation parameters the workpiece residual stress and the grinding wheel wear were analyzed. The cutting fluid and the grinding wheel types adopted resulted in changes in all the parameters, due to the different lubricant abilities among the fluids and due to the differences in the mechanical and thermal properties among the abrasives tested. For grinding this steel, the CBN wheel is the best choice, mainly due to compressive residual stress results obtained for all cutting fluids tested. The cutting oil is the most adequate cutting fluid to be used, due to its higher lubricity and ability in keeping the wheel sharp for longer periods of time, reducing the overall grinding energy and the thermal damage.

  20. Shear-mode grinding force criteria of Zerodur and Pyrex

    Hashimoto, Hiroshi; Imai, Kenichiro

    1995-08-01

    Experimental grinding of Zerodur and Pyrex demonstrated shear-mode grinding criteria (SM' GFC), which is a repeatable deterministic function of grinding conditions including materials and grinding wheels. Both criteria as with BK7 glass previously reported, are found to be the logarithmic function of removal rate.

  1. Sohio's L-Bar uranium mill

    Sohio Petroleum Company's new L-Bar uranium mill near Grants, New Mexico, refines 2722 kilograms of yellowcake daily from 1360 metric tons of ore produced at Sohio's J.J. No. 1 mine and other nearby mines. This paper follows the ore from the mine through the various processing steps - semi-autogenous grinding, acid leaching, countercurrent decantation, solvent extraction, ammonium diuranate precipitation, washing and drying, and tailings disposal. (author)

  2. Analysis of the cutting fluid influence on the deep grinding process with a CBN grinding wheel

    Ronaldo Yoshinobu Fusse

    2004-09-01

    Full Text Available The application of cutting fluid in a deep grinding process is becoming more and more important, mainly where the cutting fluids are used as an "external" agent to the grinding conditions. The role of the fluid in grinding operations is in refrigeration of the workpiece, removal of the shavings, lubrication of the grinding zone, and refrigeration and cleaning of the wheel. The efficiency of a cutting fluid will depend mainly of the type of fluid that will be used. In this work, the influences of the type of cutting fluid used in a deep grinding process of the steel VC131 using CBN grinding wheel are analyzed. Three different types of cutting fluids were used: a vegetable emulsion, a synthetic solution and a integral oil. The variables analyzed during and after the grinding process were the grinding force, the superficial roughness, the acoustic emission (EA, the temperature of the piece and the G ratio (relationship between the volume of material removed from the piece and the volume worn off the grinding wheel. The integral oil showed the best performance relative to the following output variables: EA, cutting force and G ratio. The vegetal emulsion was the fluid that best dissipated heat from the cutting region.

  3. Adequacy of matrix experiment in grinding

    Krajnik, Peter; Kopač, Janez

    2015-01-01

    Over the recent years, grinding technology has considerably increased in termsof performance with regard to its productivity and quality. Grinding represents a complex manufacturing process with numerous parameters that influence the actual technological output. In this paper, adequacy of simple matrix screening experiment is discussed in terms of factor effects determination and their comparison to referential values obtained by industrially validated empirical model. In this way, the purpos...

  4. NiO/Fe2O3湿式行星球磨中的噪声能消耗与效率%Noisy-power dissipation and efficiency in NiO/Fe2O3 wet grinding by planetary ball mill

    姚云; 谢刚; 侯彦青; 李荣兴; 罗伟红; 彭如振; 于站良

    2014-01-01

    The relationship between the efficiency of NiO/Fe2O3 wet grinding and noisy-power dissipation was studied. The optimal grinding parameters were found as:a slurry water content of 64.10%-85.47%, ball number ratio of 360/20, revolution speed of 300.9 r/min, powder-filling ratio of 10.88%, ball-filling ratio of 20.53%-23.88%, and grinding time of approximately 6 h. The discrete element method (DEM) was employed to analyze relationship between the noisy-power dissipation and the grinding efficiency, and equations describing the relationship were derived. The mean particle size of the ground powder decreased with a decrease in the degree of noisy-power dissipation, while the grinding efficiency and the amount of specific impact power used decreased with an increase in the degree of noisy-power dissipation.%研究NiO/Fe2O3湿式混合与球磨过程中的噪声能消耗、球磨效率及二者之间的关系。结果表明,球磨工艺的最佳工艺参数为:填水率64.10%~85.47%,小/大球个数比360/20,球磨机转速300.9 r/min,填粉率约10.88%,填球率20.53%~23.88%,球磨时间6 h。引入离散元法(DEM)分析球磨过程中噪声能消耗与球磨效率之间的关系,得到噪声能消耗与填球率关系的经验方程。研究表明粉体的平均粒度随着噪声能的消耗而减小,而球磨效率和球碰撞能的利用率则随着噪声能消耗的增加而减小。

  5. The grinding of uranium dioxide from fluidized beds

    This work deals with the UO2 vibratory grinding, the UO2 obtained from fluidized beds. In this study the grinding time has been correlated with surface area, stoichiometry, granulometry and grinded product contamination. The efficiency losses in the grinding of moisten UO2 are outlined. Finally it is made a brief study of the granulate obtained from the grinded UO2 as well as the green pellets resulting from it, taking into consideration the dispersion of its density and height. (Author)

  6. Studying possibilities to improve the functional properties of metallurgical rolls

    Z. Stradomski; A. Pirek; Stachura, S

    2008-01-01

    Thc paper prcscnts rcsults nT invcst igations and at~thors' opinion on improving functional propcrtics of mciall urgicnl rolls cast fromGZOOCrMoNi 4-9-3 cast wccl. onc nf most oftcn ilscd lor rolls in scction mills. Thcsc mills Icn~urcq uickcr than flat rolls wear or 1001'spass. whar rcquircs morc Crcqocnt rcpcncr;lt ion. 'Thc machining rcquircs n rclat ivcly low hardness, which is cnsurcd hy ~ h pcc arliiic matrixof casr steel strldid. 7 % ~au thors silggcst 10 achicvc thc optimisntion o f t...

  7. Modelling of dynamic contact length in rail grinding process

    Zhi, Shaodan; Li, Jianyong; Zarembski, A. M.

    2014-09-01

    Rails endure frequent dynamic loads from the passing trains for supporting trains and guiding wheels. The accumulated stress concentrations will cause the plastic deformation of rail towards generating corrugations, contact fatigue cracks and also other defects, resulting in more dangerous status even the derailment risks. So the rail grinding technology has been invented with rotating grinding stones pressed on the rail with defects removal. Such rail grinding works are directed by experiences rather than scientifically guidance, lacking of flexible and scientific operating methods. With grinding control unit holding the grinding stones, the rail grinding process has the characteristics not only the surface grinding but also the running railway vehicles. First of all, it's important to analyze the contact length between the grinding stone and the rail, because the contact length is a critical parameter to measure the grinding capabilities of stones. Moreover, it's needed to build up models of railway vehicle unit bonded with the grinding stone to represent the rail grinding car. Therefore the theoretical model for contact length is developed based on the geometrical analysis. And the calculating models are improved considering the grinding car's dynamic behaviors during the grinding process. Eventually, results are obtained based on the models by taking both the operation parameters and the structure parameters into the calculation, which are suitable for revealing the process of rail grinding by combining the grinding mechanism and the railway vehicle systems.

  8. Development of centrifugal casting high speed steel rolls

    Hanguang Fu; Aimin Zhao; Jiandong Xing

    2003-01-01

    The present study aims at developing the high speed steel (HSS) as roll materials to replace the traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy. The HSS roll billet was formed by centrifugal casting, and the billet was rough machined after soften annealing heat treatment, then it was quenched and tempered to get suitable hardness and toughness. After that the HSS roll was finish machined to the final dimension of φ285 mm in the outer diameter, φ160 mm in the inner diameter and 120 mm in width and its surface hardness was tested. Finally the HSS roll was used in high speed wire rod mill. The test results show that a high and homogeneous hardness can obtain on the work surface of HSS rolls, the surface hardness is 63-65HRC and its variation is smaller than 2HRC. The impact toughness of this kind of HSS is about 16 J/cra2. The results of on-line service investigation in high speed wire rod mill indicate that the HSS rolls have excellent wear resistance, the steel rolling quantity per mm of HSS rolls is 3120 t, the service life-span of HSS rolls is 4 times longer than that of high chromium cast iron rolls and it is close to that of the PM hard alloy rolls. The manufacturing burden of HSS rolls is obviously lower than that of the PM hard alloy rolls, it is only 25% of that of the PM hard alloy rolls.

  9. A study on centrifugal casting of high speed steel roll

    2004-01-01

    High speed steel (HSS) rolls can replace traditional rolls such as alloyed cast iron rolls and powder metallurgical (PM) hard alloy rolls. The main reasons for the replacement are that the wear resistance of low-cost alloyed cast iron rolls is poor and the cost of high-quality PM hard alloy rolls is very high. By means of centrifugal casting, HSS rolls having excellent wear resistance have been manufactured. The hardness of the HSS roll is 65~ 67 HRC, the range of variation is smaller than 2 HRC and its impact toughness is 15 J/cm2. The wear rate of HSS rolls used in the pre-finishing stands of high-speed hot wire-rod rolling mill reaches 2.5 × 10-4 mm per ton steel. Furthermore, the manufacturing cost of HSS rolls is significantly lower than that of PM hard alloy rolls; it is only 30 percent of that of PM hard alloy rolls.

  10. DETERMINATION ОF DRESS ROLL OPTIMAL RADIUS WHILE PRODUCING PARTS WITH TROCHOIDAL PROFILE

    E. N. Yankevich

    2015-01-01

    Full Text Available The paper considers determination of the dress roll optimal radius while producing parts having trohoidal profile with the help of grinding method that presupposes application of grinding disk. In this case disk profile has been cut-in by diamond dressing. Two methods for determination of calculation of the dress roll optimal radius have been proposed in the paper. On the basis of the satellite gear of the planetary pin reducer whose profile presents a trochoid it has been shown that the obtained results pertaining to two proposed methods conform with each other.

  11. Particle size distribution and suspension stability in aqueous submicron grinding of CaCO3 and TiO2

    Ohenoja, K. (Katja)

    2014-01-01

    Abstract During the past decade submicron and nanoparticles have aroused a wide interest and gained new applications due to their high surface area and strength. Grinding with a wet stirred media mill is usually the last process step before the submicron or nanoparticles are added to an application, and the step where the final particle size distribution is achieved. Since stirred media milling is an energy-intensive process, energy efficiency should be optimized. This can be done by dete...

  12. Theoretical and experimental investigation of grinding marks in sphere NC grinding process

    Wang, Peng; Zhang, Hao; Hui, Changshun

    2014-08-01

    Sphere ultra-precision NC grinding process with diamond cup wheel is widely used as an indispensable working procedure for manufacturing spherical, most aspherical, and some freeform surfaces. This paper presents a mathematic model of sphere grinding with cup diamond wheel based on homogeneous transformation method to simulate grinding marks. Different kinds of grinding marks are obtained by changing the geometrical parameters including the shift in axis X and Y axis and inclination angle deviation. Form accuracy and dimensional errors caused by geometrical parameters are also analyzed, and hence a three-step method utilizing grinding marks is proposed to correct these errors. A series of experiments are conducted and the results show that the proposed method is very efficient and effective in actual spherical surface generating process.

  13. MECHANICAL DISINTEGRATION OF WHEAT STRAW BY ROLLER-PLATE GRIND SYSTEM WITH SHARP-EDGED SEGMENTS

    Lukas Kratky

    2015-04-01

    Full Text Available Colloid mills and extruders are widely used for disintegrating wet fibrous biomass. However, their main disadvantages are a high energy requirement in the range of hundreds or thousands of kWh per ton of material, and the fact that they grind in process cycles. Efforts have therefore been made to design a new type of continuously operated grinder. Its disintegration principle uses a roller-plate grinding system with sharp-edged segments, where the compressive and shear forces combine to comminute the particles. Test experiments verified that the grinder disintegrates wet untreated straw to particles below 10mm in an effective manner in a single pass, with an energy requirement of 50 kWht−1 TS. A 23% increase in biogas yield was achieved, leading to a net gain in electric energy of310 kWht−1 TS.

  14. High coercivity induced by mechanical milling in cobalt ferrite powders

    Ponce, A. S.; E. F. Chagas; Prado, R. J.; Fernandes, C. H. M.; Terezo, A. J.; Baggio-Saitovitch, E.

    2013-01-01

    In this work we report a study of the magnetic behavior of ferrimagnetic oxide CoFe2O4 treated by mechanical milling with different grinding balls. The cobalt ferrite nanoparticles were prepared using a simple hydrothermal method and annealed at 500oC. The non-milled sample presented coercivity of about 1.9 kOe, saturation magnetization of 69.5 emu/g, and a remanence ratio of 0.42. After milling, two samples attained coercivity of 4.2 and 4.1 kOe, and saturation magnetization of 67.0 and 71.4...

  15. A new sensor for the evaluation of contact stress by inverse analysis during steel strip rolling

    WEISZ-PATRAULT, Daniel; Ehrlacher, Alain

    2011-01-01

    Knowledge of the contact stress between roll and strip becomes a critical factor in modern, high-speed rolling mills. In this paper, an inverse analytical method is developed to determine the contact stress in the roll gap by measuring the stress tensor with fibre optics at only one point inside the roll. Unlike many inverse methods, no matrix inversion is needed because the very small contact length would lead to ill-conditioned matrices. Iterative methods are also not studied because short ...

  16. Simulation of Rolling Billet in Oval Pass by Explicit Dynamics Elastic-Plastic FEM

    LI Jian-chao; CUI Jian-zhong; MA Yong-lin; WANG Bao-feng

    2004-01-01

    A study on prediction of deformation behavior (rolling force, equilibrium strain, spread) during rolling was accomplished with FE code ANSYS/LS-DYNA. The laboratory experiments were conducted on a two-high mill with roll diameter of 170 mm to approve the results of simulation by explicit dynamics FEM. It was found that there is a good agreement between calculated and experimental data, which means that the shape rolling could be analyzed by means of explicit dynamics FEM.

  17. Surface integrity of GH4169 affected by cantilever finish grinding and the application in aero-engine blades

    Li Xun

    2015-10-01

    Full Text Available GH4169 is the main material for aero-engine blades and integrated blisks. Because GH4169 has a poor milling performance, the profile precision and surface integrity of blades and integrated blisks are difficult to be met by utilizing the conventional milling process, which directly influence the global performance and reliability of aero-engines. Through grinding experiments on parameters and surface integrity optimization, the helical cantilever grinding process utilizing a 300# CBN RB wheel is presented and applied in finish machining of GH4169 blades. The profile errors of the blade surface are within ±0.01 mm, the roughness is less than 0.4 μm, the residual compressive stresses and the hardening rate are appropriate, there are no phenomena of burr and smearing with the grinding chips, and the leading/trailing edge can be smoothly connected with the suction/pressure surface. All the experimental results indicate that this grinding process is greatly suitable for the profile finish machining of GH4169 blades.

  18. Surface integrity of GH4169 affected by cantilever finish grinding and the application in aero-engine blades

    Li Xun; Ma Shuang; Meng Fanjun

    2015-01-01

    GH4169 is the main material for aero-engine blades and integrated blisks. Because GH4169 has a poor milling performance, the profile precision and surface integrity of blades and integrated blisks are difficult to be met by utilizing the conventional milling process, which directly influence the global performance and reliability of aero-engines. Through grinding experiments on parameters and surface integrity optimization, the helical cantilever grinding process utilizing a 300# CBN RB wheel is presented and applied in finish machining of GH4169 blades. The profile errors of the blade surface are within ±0.01 mm, the roughness is less than 0.4 lm, the residual compressive stresses and the hardening rate are appropriate, there are no phenomena of burr and smearing with the grinding chips, and the leading/trailing edge can be smoothly connected with the suction/pressure surface. All the experimental results indicate that this grinding process is greatly suitable for the profile finish machining of GH4169 blades.

  19. Analysis on the grinding quality of palm oil fibers by using combined grinding equipment

    Gan, H. L.; Gan, L. M.; Law, H. C.

    2015-12-01

    As known, Malaysia is the second largest palm oil producer worldwide after Indonesia, therefore indicating the abundance of its wastes within the country. The plantation would be seen to increase to at least 5.2 million ha by 2020, and the waste generation would be 50-70 times the plantation. However, the efficiency of bulk density is reduced. This is one of the main reasons of the initiation of this size reduction/ grinding research. With appropriate parameters, grinding will be seen to be helping in enhancing the inter-particle bindings, subsequently increasing the quality of final products. This paper focuses on the grinding quality involving palm oil wastes by using the Scanning Electron Microscope (SEM). The samples would first be ground to powder at varying grinding speed and finally got the randomly chosen particles measured to obtain the size range. The grinding speed was manipulated from 15 Hz to 40 Hz. From the data obtained, it was found the particles fineness increased with increasing grinding speed. In general, the size ranged from 45 μm to about 600 μm, where the finest was recorded at the speed of 40 Hz. It was also found that the binding was not so encouraging at very low speeds. Therefore, the optimum grinding speed for oil palm residues lied in the range of 25 Hz to 30 Hz. However, there were still limitations to be overcome if the accuracy of the image clarity is to be enhanced.

  20. Creep-feed grinding: A modern variant of the plane surface grinding process

    Koenig, W.; Laeur-Schmaltz, H.

    1982-07-01

    Creep feed and conventional grinding are compared. Specifications for an automated combined plane surface - creep feed grinder are presented. It must be possible to preprogram two different grinding cycles with an intervening dressing cycles. The automatic grinder must be equipped with a rigid feed system for the two-stage process, which can provide a steplessly controlled, stick-slip - free workpiece speed over the range 0.01 to 30 m/min. Spindle drive and spindle bearings are to be adapted to the increased demands placed on the machine system by the plungecut grinding technique. An efficient coolant system must be available to provide high pressures and throughput quantities.

  1. Energy requirement for fine grinding of torrefied wood

    Repellin, Vincent; Govin, Alexandre; Guyonnet, Rene [Department of Powder and Multi-Components Materials (PMMC), SPIN Research Center, Ecole des Mines de Saint Etienne (EMSE), 158 Cours Fauriel, F-42023 Saint-Etienne (France); Rolland, Matthieu [Process Developments and Engineering Division, Chemical Engineering Department, Institut Francais du Petrole (IFP-Lyon), F-69390 Vernaison (France)

    2010-07-15

    The purpose of this study is to investigate the influence of torrefaction on wood grinding energy. Wood chips were torrefied at different temperatures and durations. The energy required to obtain fine powder was measured. Particle size analyses were carried out on each powder sample. It is showed that torrefaction decreases both grinding energy and particle size distribution. A criterion to compare grindability of natural and torrefied wood is proposed. It takes into account both grinding energy and particle size distribution. It accounts the energy required for grinding particles to sizes inferior to 200 {mu}m, for given grinding conditions. Torrefaction is characterised by the anhydrous weight loss (AWL) of wood. For AWL inferior to around 8%, grinding energy decreases fast. Over 8%, grinding energy decreases at a slow rate. Particle size distribution decreases linearly as the AWL increases. Both for spruce and beech, the grinding criterion is decreased of 93% when the AWL is around 28%. (author)

  2. Effective Manufacturing Method for Automated Inside Diameter Grinding

    Slowinski, Bronislaw; Nadolny, Krzysztof

    This paper presents essence and results of experimental investigations of highly efficient automated internal cylindrical grinding method. The essence of this method consists in the removal of the whole grinding allowance in one pass of a grinding wheel, parallel to preserving the required quality of the surface layer of a workpiece. A grinding wheel applied to the developed method had a zonal diversified internal structure and a properly prepared conical chamfer.

  3. Soft Compensation for CNC Crankshaft Grinding Machine Tool

    Yongjun Liu; Jinwei Fan; Wei Miao

    2013-01-01

    Wear and deformation CNC grinding machine tool, will be aggravated over time of which will influence the manufacturing precision. To reduce the effect, the soft compensation method by modifying NC instruction was put forward to maintain the manufacturing precision of CNC crankshaft grinding machine tool. The error sources were analyzed, the errors caused by grinding force were calculated, and the precise grinding kinematics model was deduced by the multibody kinematics. Numerical simulation a...

  4. Comparative analysis of milling results on the tail-end reduction passages of the wheat flour milling process: Conventional vs. eight-roller milling system

    Fišteš Aleksandar Z.

    2015-01-01

    Full Text Available Introduction of the eight-roller mill into the wheat flour milling process significantly reduces the investment costs and overall energy requirements compared to the conventional milling system. However, the conditions for controlled milling are less favorable and could result in deterioration of flour yield and quality. Paper compares milling results obtained using a conventional process and process with an eight-roller mill employed on the tail-end passages of the reduction system. At the same roll gap and under the same sieving conditions, the flour release was lower in the process with the eight-roller mill compared to the conventional milling system. By decreasing the roll gap and increasing the upper size limit (granulation of flour in the process with the eight-roller mill it is possible to increase flour yield and decrease milling energy consumption per unit mass of flour produced. This can be achieved without deterioration of flour quality as determined by ash content. [Projekat Ministarstva nauke Republike Srbije, br. 031014

  5. High-speed milling of light metals

    F. Cus

    2007-09-01

    Full Text Available Purpose: of this paper: Introduction applicability of high-speed cutting of light metals is presented in this paper.Design/methodology/approach: HSC is the result of numerous technical advances ensuring that milling has become faster than conventional milling and has gained importance as a cutting process. The advantages of the HSC milling are higher productivity owing to the reduction of machining times increase of the flow time of production, reduction of the number of technological operations, increase of the surface quality and longer service life of tools. The machining conditions for execution of the HSC (36000min-1 and feeding 20m/min require modernly built machine tools to meet those machining conditions.Findings: Continuous development of new materials is more and more dynamical, particularly, in the automobile, aircraft and electronic industry and in the manufacture of various mechanical parts. Also the achievements in the area of building of machines and tools, ensuring high cutting speeds (highly efficient machining have contributed to development of the process.Research limitations/implications: High quality of the surfaces, the quality of this so-called HSC milling can be compared to grinding.Practical implications: High-speed milling of light metals from aluminium and magnesium is more and more frequently used in practice. This result is high quality of the surface and shorter machining times. In some cases when machining by grinding is specified, the latter is omitted.Originality/value: The applicability of high-speed milling has proved to be successful, when aluminum and magnesium alloying materials are machined.

  6. Electrohydraulic pulse grinding of radioactive solid NF waste simulation materials

    A technique used for the grinding of radioactive waste simulation materials using water spark discharges has been proposed. Two modes of the material grinding have been specified. The mass loss of grinded materials versus the amount of pulses and the work volume of electrohydraulic reactor has been compared

  7. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other...

  8. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped...

  9. 30 CFR 57.14115 - Stationary grinding machines.

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  10. Research on high precision centering assembly method of roll edge optical elements

    Liu, Hua; Liu, Xiaomei

    2015-08-01

    In order to improve the imaging quality of target imaging optical system, in the special environment of large temperature difference, the centering assembly precision of roll edge optical elements was studied. According to the hole-axis coordinate error theory of mechanics, by analyzing the factors affected the precision of mechanical heating surface, combining with the existing method to eliminate error and centering assembly process, a new kind of high precision centering assembly method was put forward. Using additional grinding device to grinding roll edge of optical element, eliminate the machining error on the surface of the mechanical hot working, thus improve the centering assembly precision between the roll edge optical element and lens tube. The result of experiment shows that the centering precision can reach less than 3μm when assembled optical element after roll edge using new centering assembly method, and improved by 25% compared to the traditional method of roll edge optical elements are assembled directly after hot working. New assembly method with additional grinding device can improve the centering assembly precision of roll edge optical elements, and greatly reduce the difficulty of optical design of such optical imaging system using in large temperature difference environment, when meet the same image quality.

  11. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  12. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration's Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL's efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  13. SENSITIVITY ANALYSIS FOR ROLLING PROCESS BASED ON SUPPORT VECTOR MACHINE

    Huang Yanwei; Wu Tihua; Zhao Jingyi; Wang Yiqun

    2005-01-01

    A method for the calculation of the sensitivity factors of the rolling process has been obtained by differentiating the roll force model based on support vector machine. It can eliminate the algebraic loop of the analytical model of the rolling process. The simulations in the first stand of five stand cold tandem rolling mill indicate that the calculation for sensitivities by this proposed method can obtain a good accuracy, and an appropriate adjustment on the control variables determined directly by the sensitivity has an excellent compensation accuracy. Moreover, the roll gap has larger effect on the exit thickness than both front tension and back tension, and it is more efficient to select the roll gap as the controlvariable of the thickness control system in the first stand.

  14. High-energy milling as a method for obtaining tetragonal form of PbO

    M. Staszewski

    2012-05-01

    Full Text Available Purpose: The aim of this work was to verify the usefulness of high-energy milling, using electromagnetic mill, as a method for obtaining tetragonal (red form of PbO, alternative to standard methods.Design/methodology/approach: Experiments were held to compare samples of the yellow form of PbO after milling in electromagnetic mill with the ones milled in high-energy planetary ball mill as a function of grinding medium (sticks or balls to powder mass ratio, milling duration and instrumental conditions.Findings: Quantitative X-ray diffraction and analysis of granulation of mill products were applied. The characteristics of structural transitions of studied powder depending on milling conditions were defined.Practical implications: Utilization of electromagnetic mills was found to be suitable for milling of PbO. The speed and unit price of this process assure competitiveness of the method to standard methods. Tested method of high-energy milling assures possibility to supply, in certain conditions, good product. Obtained product may be used for manufacturing of minium.Originality/value: Optimum conditions of milling process and milling limitations were determined. Suggestions regarding optimization of mill construction were presented.

  15. Effects of hot-rolling temperature and reduction ratio on edge cracking of hot-rolled boron-stainless steel

    The effects of hot-rolling temperature and reduction ratio on edge cracking in hot-rolled stainless steel containing 1.1% boron were investigated by using a hot-mill simulator. The main results are as follows: (1) The temperature at the side of hot-rolled steel sheets (Ts) during hot-rolling was significantly lower than at the center of hot-rolled steel sheets (Tp) just before hot rolling. (2) Ts at the start of edge cracking was not constant and increased with increasing reduction per pass. (3) The total reduction until the start of edge cracking was constant and was not dependent on Ts or the reduction per pass. (4) It is concluded that total reduction is the main factor in edge cracking due to rapid work hardening of the matrix (γphase), and owing to cavities occurring at the interface of the matrix and boride under constant strain conditions. (author)

  16. Reasonable Ball Size of Ball Mill for Preparing Coal Water Fuel and Forecasting Productive Capacity

    张荣曾; 刘炯天; 徐志强; 郑明

    2002-01-01

    By using the matrix theory, a 5-parameter grinding mathema tical model is established. Based on the properties of feed coal and requirement s for size distribution of final product, the model gives the required grinding probability for various particles and corresponding ball size distribution. By u sing this model, 3 different sizes of ball mill are designed and put into commer cial use for coal water fuel. The forecasted ball mill capacity, the particle si zes and particle size distribution as well as the coal water fuel quality parame ters are all in line with industrial operation results, which have proved the su itability of the model.

  17. Cross Shear Roll Bonding

    Bay, Niels; Bjerregaard, Henrik; Petersen, Søren. B;

    1994-01-01

    The present paper describes an investigation of roll bonding an AlZn alloy to mild steel. Application of cross shear roll bonding, where the two equal sized rolls run with different peripheral speed, is shown to give better bond strength than conventional roll bonding. Improvements of up to 20......-23% in bond strength are found and full bond strength is obtained at a reduction of 50% whereas 65% is required in case of conventional roll bonding. Pseudo cross shear roll bonding, where the cross shear effect is obtained by running two equal sized rolls with different speed, gives the same results....

  18. Development of dissimilar metal transition joint by hot bond rolling

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) to stainless steel piping are required for nuclear fuel reprocessing plants. The authors have developed dissimilar transition joints made of stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot bond rolling process of clad bars and clad pipes, using a newly developed mill called 'rotary reduction mill'. This report presents the manufacturing process of dissimilar transition joints produced from the clad pipe with three layers by the hot bond rolling. First, the method of hot bond rolling of clad pipe is proposed. Then, the mechanical and corrosion properties of the dissimilar transition joints are evaluated in detail by carrying out various tests. Finally, the rolling properties in the clad pipe method are discussed. (author)

  19. Performance of Disk Mill Type Mechanical Grinder for Size Reducing Process of Robusta Roasted Beans

    Sri Mulato

    2006-12-01

    Full Text Available One of improtant steps in secondary coffee processing that influence on final product quality such as consistency and uniformity is milling process. Usually, Indonesian smallholder used "lumpang" for milling coffee roasted beans to coffee powder product which caused the final product not uniformed and consistent, and low productivity. Milling process of coffee roasted beans can be done by disk mill type mechanical grinder which is used by smallholder for milling several cereals. Indonesian Coffee and Cocoa Research Institute have developed disk mill type grinding machine for milling coffee roasted beans. Objective of this research is to find performance of disk mill type grinding machine for size reducing process of Robusta roasted beans from several size dried beans and roasting level treatments. Robusta dried beans which are taken from dry processing method have 13—14% moisture content (wet basis, 680—685 kg/m3 density, and classified in 3 sizes level. The result showed that the disk mill type of grinding machine could be used for milling Robusta roasted beans. Machine hascapacity 31—54 kg/h on 5,310—5,610 rpm axle rotation and depend on roasting level. Other technical parameters were 91—98% process efficientcy, 19—31 ml/ kg fuel consumption, 0.3—1% slips, 50—55% particles had diameter less than 230 mesh and 38—44% particles had diameter bigger than 100 mesh, 32—38% lightness was increased, 0.6—12.6% density was decreased, and solubility of coffee powder between 28—30%. Cost milling process per kilogram of Robusta roasted beans which light roast on capacity 30 kg/hour was Rp362.9. Key words : Coffee roasted, Robusta, disk mill, mechanical grinder, size reduction.

  20. Development of a rolling technology for twin-roll cast magnesium strips

    M. Ullmann

    2015-10-01

    Full Text Available With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed at the Institute of Metal Forming at the Technical University Bergakademie Freiberg (Germany in cooperation with MgF Magnesium Flachprodukte GmbH (Germ any. The technology of twin-roll casting and strip rolling on a four-high reversing mill is described.

  1. Dressing of fine grained diamond grinding wheels for ultra precision grinding of structured molds in brittle hard materials

    Bletek, Thomas; Klocke, Fritz; Hünten, Martin; Dambon, Olaf

    2013-09-01

    The manufacturing of structured molds calls for alternatives in terms of grinding wheel geometry and dressing. To manufacture geometric features in the micron range on molds, sharp edged fine grained grinding wheels can be used. A dressing procedure with metal alloy blocks is used to create sharp edged grinding wheels. This paper presents results and achieved tip radii of dressed resin bonded and metal bonded grinding wheels. Furthermore, a grinding test on a tungsten carbide mold is carried out to create a diffractive structure and the achieved form accuracy and surface roughness are presented.

  2. Investigations on Fine Grinding of Mullite Ⅰ.The Effects of Processing Parameters on Size and Distributions of Mullite Powders in Attrtor

    XINGCheng; LINan

    1994-01-01

    The effects of several processing parame-ters on size and distributions of mullite powders were studied in wet grinding with an attrition mill.The results show that there is an optimum initial slurry density,and also it has little rela-tionship with the media charge ratio.The size distributions of processed mullite are dependent on the grinding time and indepentdent of initial pulp density,Under given conditions,the larger the media charge ration is ,the finer the ground particle size will be.

  3. Experimental study of interfacial heat flux and surface temperature by inverse analysis with thermocouple (fully embedded) during hot steel strip rolling

    WEISZ-PATRAULT, Daniel; Ehrlacher, Alain; Legrand, Nicolas; LABBE, Nathalie; Horsky, Jaroslav; Luks, Tomas

    2012-01-01

    Knowledge of temperature distribution in the roll is fundamental aspect in cold rolling. An inverse analytical method has been previously developed to determine interfacial heat flux and surface temperature by measuring the temperature with a thermocouple (fully embedded) at only one point inside the roll. On this basis some pilot mill tests have been performed. The temperature sensor, the calibration procedure and rolling tests at different strip rolling conditions (5%, 10%, 15% and 20%) are...

  4. Off-line calculation of pass schedule for hot rolling stainless steel strip and establishment of model parameters for on-line set up calculation

    In this paper, the method to calculate the roughing and finishing rolling forces is described. The way to establish the model parameters for on-line process set up calculation during developing hot rolling stainless steel strip in 2050mm hot rolling mill of Baosteel, is also introduced. Rolling test shows that the rolling forces calculated by on-line process set up model agree well with measured data. (author)

  5. Development of a knowledge warehouse for grinding

    Alabed, Asmaa; Chen, Xun

    2009-01-01

    Successful of grinding in practice is highly depending on the level of expertise of the machinist and engineer. Knowledge Management might offer a strategy to keep the valuable knowledge. The main objective of Knowledge Management (KM) is to manage knowledge process, the knowledge itself could not be managed, what can be managed is the knowledge gathering, storing and organizing, retrieving, and sharing. The organization should have an effective and efficient information system to facilitate ...

  6. Robotic Grinding and Polishing Process Technology

    Tecelli Opoz, Tahsin; Chen, Xun

    2009-01-01

    Robotic abrasive finishing inclusive of both high grinding efficiency in material removal and excellent polishing quality in material surface is a new challenging technology to meet demands for today’s and future front-end technology products. With the development of this technology, huge application areas are opened up especially in precision free-form component manufacturing, which is the key challenge in today’s aerospace, energy and biomedicine industries. In the ongoing project, ro...

  7. Precision grinding of micro-aspherical surface

    Suzuki, Hirofumi; Shibutani, Hideo; Higuchi, Toshiro; Horiuchi, Osamu

    2003-05-01

    Recently, micro aspherical glass lenses are required for electric devices, optical devices and advanced optical fiber transmission equipments. The glass lenses are manufactured with glass molding method by using ceramics dies such as tungsten carbide and therefore molding dies are most important. The ceramics molding dies must be ground ultra-precisely with micro diamond wheel. In this report, our developed micro grinding methods/systems are discussed according to a variety of the workpiece shapes.

  8. Grinding of WC–Co hardmetals

    Hegeman, J.B J W; De Hosson, J. Th. M.; de With, G.

    2001-01-01

    This paper concentrates on the morphology of the ground surface of cobalt tungsten carbide (WC) composite materials that belong to the category of so-called hardmetals. A deformed and detached surface layer was found on top of the specimens after surface grinding with a diamond wheel. In order to determine aspects of material removal, various routes were followed. Etching the surface layer revealed WC grains in the subsurface of the machined samples. Most of these grains were plastically defo...

  9. Vibration syndrome and vibration in pedestal grinding.

    Starck, J; Färkkilä, M; Aatola, S; Pyykkö, I; Korhonen, O.

    1983-01-01

    At one Finnish foundry all the workers had typical symptoms of vibration induced white finger (VWF) after they began using a new type of pedestal grinding machine. The objectives of this study were to establish the severity of the symptoms and the difference in vibration exposure between the new and the old machines. Vibration detection thresholds and grip forces were measured, as well as the vibration in the casting and in the wrist simultaneously. The mean latency for VWF among the grinders...

  10. Dressing of diamond grinding wheels by abrasive water jet for freeform optical surface grinding

    Wang, Wei; Yao, Peng; Li, Chengwu; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Liu, Zengwen

    2014-08-01

    During the ultra-precision grinding of a large aperture mirror made of RB-SiC, the grinding wheel becomes dull rapidly, which will lead to an increase of grinding force and a decrease of grinding ratio. In this paper, diamond grinding sticks were dressed with micro SiC abrasive water jet and water jet. Through single factorial experiments, the influence of jet pressure on the dressing performance was investigated. To analyze and evaluate the effect of dressing quantitatively, the 3D roughness and the wheel topography were measured and compared with laser scanning confocal microscope before and after dressing. The experimental results show that the abrasive grains are well protruded from binder and the distribution of the abrasive grains becomes uniform after dressing by abrasive water jet when the dressing parameters are properly selected. The dressing performance of abrasive water jet is much better than water jet. For dressing ultra-fine grit size wheels, the abrasive size of the jet should be smaller than the wheel grit size to achieve a better result. The jet pressure is an obvious influence factor of the surface topography.

  11. Lapping: Polishing and shear mode grinding

    Brown, Norman J.

    1990-02-01

    It is the thesis of this paper that shear mode grinding (SMG), (ductile grinding, nanogrinding, fractureless grinding) is just a particular form of polishing. It may be unique in that it can involve a hard wheel of very precise dimensions compared to the soft laps usually used in polishing. Such a wheel would permit the fabrication of a precision surface on a brittle material such as glass at a precisely located and oriented position on a part. The technological and economic consequences of such a process seem important but the technical obstacles to implementing the technique are for the moment formidable. It is in production in Japan. This paper provides a bit of understanding of that process obtained by making an end run around the obstacles to view the process from the vantage point of lapping. The paper will lay out some of the concepts and terminology necessary to understand the papers that have supplied the real labor to get us to this point. It will refer to parts of this work briefly in passing so the readers who need the details know where to look, and for what, in the bibliography appended.

  12. Freeform grinding and polishing with PROSurf

    Wolfs, Franciscus; Fess, Edward; DeFisher, Scott; Torres, Josh; Ross, James

    2015-10-01

    Recently, the desire to use freeform optics has been increasing, including shapes such as torics and anamorphic aspheres. Freeform optics can be used to expand capabilities of optical systems. They can compensate for limitations in rotationally symmetric optics. These same traits that give freeform optics the ability to improve optical systems also makes them more challenging to manufacture. This holds true for grinding, polishing, and metrology. As freeform optics become more prevalent in the industry, tolerances will become more stringent, requiring deterministic manufacturing processes. To generate freeforms, it is crucial to have control over all aspects of the process. Controlling the surface definition is important for achieving a better surface finish during processing. Metrology will be required to adjust tool paths at various stages in manufacturing. During grinding, metrology will be used to adjust tool positions relative to the nominal tool path to compensate for repeatable machine and tooling error. For polishing, metrology will be used to deterministically adjust dwell relative to the amount of the error in different surface locations, allowing for convergence towards the desired surface at a uniform rate. OptiPro has developed PROSurf, a CAM software package for creating freeform tool paths and applying metrology-based corrections. The software can be used for both grinding and polishing freeform optics. The software has flexibility to allow for different methods of modelling the surface: mathematical equations, solid models, and point clouds. The software is designed to make it easier to manufacture and polish complex freeform optics.

  13. Development of concrete floor grinding machine

    In order to provide a flat concrete floor, we have developed a new concrete grinding machine, which is equipped with a rotating diamond wheel, mounted on XYZ translator controlled by PLC digital program controller. By measuring the surface level for several points on work area, and set the target level by external reference, then start machine grinding according to programmed data. It typically takes a few hours to complete one working area of 1 m x 1 m square for 5 mm grind. Current machine is capable to finish levelling within 50 μm for 1 m span, and surface roughness rms 20 μm for 1 m, and 10 μm for 0.1 m. Once we have a flat floor, we may locate hardware component directly on it, without using base plate and level adjustment screws, thus the connection between the component and the concrete floor becomes tight, which provides a very large equivalent mass on the component (a part of the ground becomes linked virtual mass to the component), which drastically reduces the mechanical vibration. This type of technique will be also applicable to industrial use, such as, setting a fine mechanical machining tool or process equipments which require quiet environment. (author)

  14. Calucaltion of waste heat from hot rolled steel coils at SSAB and its recovery

    Yousaf, Naeem

    2009-01-01

    Hot rolling process is heat input process. The heat energy in hot rolled steel coils can be utilized. At SSAB Strip Product Borlänge when the hot rolled steel coils came out of the hot rolling mill they are at the temperature range of 500°C to 800°C. Heat energy contained by the one hot rolled steel coil is about 1981Kwh whereas the total heat energy for the year 2008 is 230 GWh/year.The potential of heat is too much but the heat dissipation rate is too slow. Different factors on which heat ...

  15. Recent developments in semiprocessed cold rolled magnetic lamination steel

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue

  16. Recent developments in semiprocessed cold rolled magnetic lamination steel

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  17. VCR and ASR technology for profile and flatness control in hot strip mills

    CAO Jian-guo; WEI Gang-cheng; ZHANG Jie; CHEN Xian-lin; ZHOU Yi-zhong

    2008-01-01

    The roll contour pattern and variety of work and backup roils in service and its effect on profile and flatness control performance in 1 700 mm hot strip mill at Wuhan Iron and Steel (Group) Corporation were tested and analyzed by the developed finite element models of different typical roll contours configurations. A rather smooth local work roll contour near strip edges and an increase in rolled length can be obtained by application of long stroke work roll shifting system with conventional work roll contours that is incapable of the crown control. In comparison with the conventional backup and work roll contours configuration, the crown control range by the roll bending force enhances by 12.79% and the roll gap stiffness increases by 25.26% with the developed asymmetry self-compensating work rolls(ASR) and varying contact backup rolls(VCR). A better strip profile and flatness quality, an increase in coil numbers within the rolling campaign and a significant alleviated effect of severe work roll wear contours on performance of edge drop control are achieved by the application of ASR with crown control and wear control ability in downstream stand F5 and VCR in all stands of 1 700 mm hot strip mill.

  18. The chemistry of 226Ra in the uranium milling process

    Uranium mining, ore crushing, grinding and leaching can substantially redistribute radium in the environment. Solvent extraction or other separation processes leave mill tailings with high 226Ra concentration. Radium is readily adsorbed on the surfaces of leached solids or coprecipitated with barium sulfates. More solid ore phase studies are required to identify all the physico-chemical mechanisms controlling 226Ra dissolution from leaching ore-liquor systems. 29 refs, 5 figs, 4 tabs

  19. Microstructure and texture of asymmetrically rolled aluminium and titanium after deformation and recrystallization

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.

    2015-08-01

    Asymmetric rolling is used to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The results of the study of microstructure and crystallographic texture in asymmetrically rolled aluminium 6061 and titanium (grade 2) are presented in this work. These characteristics were determined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructural refinement and texture rotation (around the transverse direction). The impact of asymmetric rolling on microstructural refinement appears also in recrystallized samples of both materials. On the other hand, texture rotation, caused by asymmetric rolling, persists after annealing in titanium but not in aluminium samples.

  20. Damage evolution assessment and modeling for CBN grinding wheel wear

    YU, TIANYU; Bastawros, Ashraf F; Chandra, Abhijit

    2014-01-01

    The wear rate of a grinding wheel directly affects the workpiece surface integrity and tolerances. This paper summarizes a combined experimental-modeling framework for life expectancy of an electroplated Cubic Boron Nitride (CBN) grinding wheel, typically utilized in nickel-based superalloy grinding. The article presents an experimental framework to facilitate the formulation of a micromechanics based modeling framework. The presented study investigates the topological evolution of the grindi...

  1. Grinding processes and their effects on surface integrity

    Comley, Paul

    2005-01-01

    The introduction of high performance grinding machines in combination with the latest superabrasive technology has the potential to impact significantly on existing process chains. The aim of the research was to look at both the high and low rate removal grinding processes and their effects on the surface integrity, as a means to exploit the above technologies. A major objective was to determine the feasibility of High Efficiency Deep Grinding (HEDG) in cylindrical plunge gr...

  2. The general approach to the analysis of the temperature grinding

    Гершиков, Илья Владимирович

    2012-01-01

    The theoretical analysis of temperature reduction in grinding the rigid and elastic schemes. It is shown that when grinding therigid scheme to reduce the temperature without the performance of processing can be achieved by reducing the apparent stress of cutting (byincreasing the cutting capacity of the circle and reduce the intensity of the friction in the cutting zone) and time of contact with the fixedcircle section of the workpiece (through periodic interruption of the process grinding in...

  3. Cam Profile Grinding CNC System Based on Open Architecture

    2002-01-01

    This paper studies some key technologies of CNC system for cam grinding. Themathematical motion model for cam grinding is established according to the harmony of re-ciprocating motion of the grinding wheel and the rotating motion of the woorkpiece. Themethod of using the linear servomotor to accomplish the grinding wheel tracking is devel-oped and the dynamic model of the system is analyzed. Then the cross-coupled biaxial errorcompensation model is proposed. Finally,the hardware and software of the control systemare designed based on open architecture. Some algorithms, such as spline fitting and inter-polation for cam contour, velocity control and feed control, are presented to improvegrinding precision.

  4. Fatigue Tests on Welded Joints Improved by Grinding

    Agerskov, Henning; Bjørnbak-Hansen, Jørgen; Olesen, John Forbes

    in fatigue life due to the grinding, ranging from a factor of approx. 2.8 to infinity, depending on the load level. With the limited number of tests carried out, S-N lines have not been determined. However, the results obtained indicate a change in slope of the S-N line from approx. 3.0 for the test...... series without grinding to approx. 6.4 for the test series with grinding. In one of the test series (No. 7), the crack initiation in most tests moved from the weld toe to the non-ground surface between the ground areas at the weld toes, due to the grinding....

  5. Study on the New Grinding Fluids of Oils on Water

    魏源迁; 钱怡; 中村隆; 松原十三生

    2003-01-01

    To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production costs, the new grinding fluids of botanic oils on water were developed, in which a lot of tiny water droplets attached with micro oil films were blown to the machining area by a compressing air-jet so good as to produce lubricating and cooling roles.In this study, grinding performances of the new fluids were investigated by comparison to the conventional ones such as emulsion on the plane NC grinder.

  6. Thermo-mechanical properties of bowl-shaped grinding wheel and machining error compensation for grinding indexable inserts

    张祥雷; 姚斌; 陈彬强; 孙维方; 王萌萌; 罗琪

    2015-01-01

    In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influence of dimension variations of the grinding wheel on machining accuracy were investigated. Firstly, the variation trends of the dimension due to centrifugal force generated in different wheel speeds were studied and the effect of stress stiffening and spin softening was presented. Triangular heat flux distribution model was adopted to determine temperature distribution in grinding process. Temperature field cloud pictures were obtained by the finite element software. Then, dimension variation trends of wheel structure were acquired by considering the thermo-mechanical characteristic under combined action of centrifugal force and grinding heat at different speeds. A method of online dynamic monitoring and automatic compensation for dimension error of indexable insert was proposed. By experimental verification, the precision of the inserts satisfies the requirement of processing.

  7. Quenching simulation of steel grinding balls

    Zapata-Hernandez, O.; Reyes, L. A.; Camurri, C.; Carrasco, C.; Garza-Monte-de-Oca, F.; Colas, R.

    2015-07-01

    The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses. (Author)

  8. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Flávia Vieira Braga

    2016-01-01

    Full Text Available The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD. As a result of this work, it has been established, within the restrictions of a Steckel mill rolling schedule, which thermomechanical conditions mostly favor SRX.

  9. Development of multivariable control for bar and wire rod rolling and control system for close-tolerance bar rolling. Boko/senzai atsuen no tahensu seigyo to seimitsu atsuen system no kaihatsu

    Noguchi, Y.; Okamura, K.; Ogai, H.; Baba, K.; Naganuma, Y.; Ishii, H. (Nippon Steel Corp., Tokyo (Japan))

    1992-11-30

    Regarding an application of the modern control theory to the continuous rolling, the multivariable control simulations of the cold rolling mill have been reported so far. Since the requirements for a higher dimensional accuracy of the bar and wire rod products also have been raised by the users today, for corresponding to it, the development of sophisticated dimension control technology for the continuous rolling has been desired. In order to realize the rolling with a higher accuracy, by the authors, using the rolling state equations and the optimal regulator theory, the state equations required for designing the control system for the bar mill, intermediate wire rod mill and wire rod finishing block mill have been established and a multivariable control system has been developed. In addition, at the bar mill in the Muroran steelwork of the Nippon Steel Corp., a precision bar rolling system consisted of the inter-billet dimension control and the in-billet dimension control by this control method has been put into practice. By using it, a stable precision rolling has been realized, and moreover, the automation of rolling and the skillfree operation have been achieved. 19 refs., 13 figs., 2 tabs.

  10. IMPROVING ENERGY EFFICIENCY VIA OPTIMIZED CHARGE MOTION AND SLURRY FLOW IN PLANT SCALE SAG MILLS

    Raj K. Rajamani; Sanjeeva Latchireddi; Sravan K. Prathy; Trilokyanath Patra

    2005-12-01

    The U.S. mining industry operates approximately 80 semi-autogenesis grinding mills (SAG) throughout the United States. Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 tons per day the energy expenditure in grinding is 50 percent of the cost of production of the metal. A research team from the University of Utah is working to make inroads into saving energy in these SAG mills. In 2003, Industries of the Future Program of the Department of Energy tasked the University of Utah team to build a partnership between the University and the mining industry for the specific purpose of reducing energy consumption in SAG mills. A partnership was formed with Cortez Gold Mines, Kennecott Utah Copper Corporation, Process Engineering Resources Inc. and others. In the current project, Cortez Gold Mines played a key role in facilitating the 26-ft SAG mill at Cortez as a test mill for this study. According to plant personnel, there were a number of unscheduled shut downs to repair broken liners and the mill throughput fluctuated depending on ore type. The University team had two softwares, Millsoft and FlowMod to tackle the problem. Millsoft is capable of simulating the motion of charge in the mill. FlowMod calculates the slurry flow through the grate and pulp lifters. Based on this data the two models were fine-tuned to fit the Cortez SAG will. In the summer of 2004 a new design of shell lifters were presented to Cortez and in September 2004 these lifters were installed in the SAG mill. By December 2004 Cortez Mines realized that the SAG mill is drawing approximately 236-kW less power than before while maintaining the same level of production. In the first month there was extreme cycling

  11. Effects of Dry-, Wet- and Freeze-grinding Pretreatment Methods on the Physicochemical Properties of Maitake Mushroom (Grifola frondosa Superfine Powders

    Su-Wen Liu

    2015-03-01

    Full Text Available The dendritic caps and stipes of maitake mushrooms (Grifola frondosa were pretreated by dry-, wet-, or freeze-grinding followed by jet milling to produce superfine powders. The effects of the pretreatment grinding conditions on the physicochemical properties of these powders were investigated. Compared to the dry and wet processes, the freeze-grinding pretreatment effectively reduced particle sizes (cap, 6.75 μm; stipe, 5.76 &mum and produced narrow and uniform particle size distributions. For cap or stipe, For the same material (cap or stipe, powders from the freeze-grinding pretreatment exhibited higher values of specific surface area, bulk density, water holding capacity, but worse color values than the dry- and wet-ground powders. For the same grinding pretreatment method, cap powders exhibited higher values for the water solubility index and mobility than stipe powders. For the same environmental humidity, the Halsey model showed the best goodness-of-fit for the moisture sorption isotherms of the superfine powders.

  12. 30 CFR 56.14115 - Stationary grinding machines.

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 56.14115 Section 56.14115 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines....

  13. Occlusal Grinding Pattern during Sleep Bruxism and Temporomandibular Disorder

    Yeni Wijaya

    2013-09-01

    Full Text Available Sleep Bruxism is a significant etiology of temporomandibular disorder (TMD and causes many dental or oral problems such as tooth wear or facet. There is no study analyzing the relationship between sleep bruxism and TMD. Objective: To investigate any relationship between occlusal grinding pattern during sleep bruxism and temporomandibular disorder. Methods: A cross-sectional study involving 30 sleep bruxism patients attended the Faculty Dentistry Universitas Indonesia Teaching Hospital (RSGMP FKG UI. Completion of 2 forms of ID-TMD index and questionnaire from American Academy of Sleep Medicine were done. BruxChecker was fabricated and used for two nights to record the occlusal grinding pattern. The occlusal grinding pattern was categorized into laterotrusive grinding (LG and mediotrusive side. Further divisons of LG were: incisor-canine (IC, incisor-caninepremolar (ICP and incisor-canine-premolar-molar (ICPM. Mediotrusive side was classified as mediotrusive contact (MC and mediotrusive grinding (MG. Results: It was found that occlusal grinding pattern in non-TMD subjects were IC+MC, in subjects with mild TMD were ICP+MG and in subjects with moderate TMD were ICP+MG and ICPM+MG. TMJ was more significantly affected by ICP and ICPM grinding pattern than that of IC. Conclusion: There was a significant relationship between occlusal grinding pattern during sleep bruxism and TMD.DOI: 10.14693/jdi.v20i2.149

  14. Energy savings at the hot rolling of semifinished products and shapes

    Flaxa, A.; Spittel, T.

    1987-10-01

    Considering all related restrictions, rolling with reducal initial pass temperature is an effective way to economize on energy in hot rolling semifinished material and sections, without any marked afterinvestments being necessary. In addition to the estimation of the originally applied warming-up technology by means of energy balances and investigations into the heating process, such forming parameters as rolling forces, forming moments and energies as well as rolling material temperatures for an especially selected assortment for medium-and-light-section rolling mill were experimentally and computationally ascertained. The ultimate load of rolls, motors and transfer elements served as the criterion for possible reductions of the initial pass temperature. From this followed proposals to step-by-step reduce the temperature for single sections of the medium and-light-section rolling mill assortment. The economic parameters to be expected were determined and corroborated in the production with 0.12 GJ t/sup -1/ for the intermediate mill and with 0.195 GJ t/sup -1/ for the light section mill. (orig.)

  15. Dynamical aspects in modeling long cantilevering workpieces in tool grinding

    de Payrebrune, K. M.; Kröger, M.

    2015-10-01

    Tool grinding is a complex process in which temporal dynamics of workpiece and grinding wheel, and the material removal process itself, affect the quality of the workpiece. Many existing models already provide the option to study the dynamics of workpiece and grinding wheel or cutting forces and material removal processes, but mostly do not combine these aspects. Here, workpiece dynamics are studied in relation to its structural and geometrical changing properties during machining, and are used to simulate the vibrations and deformation of the workpiece during grinding. In combination with models for the grinding wheel and the material removal process, dependencies of the workpiece dynamics on the workpieces quality are studied and results from this hybrid model are in excellent agreement with empirical measurements. Furthermore, the results demonstrate the significant effects of deformations of the workpiece on its final geometry.

  16. Three-dimensional measurement and characterization of grinding tool topography

    Cui, Changcai; Blunt, Liam; Jiang, Xiangqian; Xu, Xipeng; Huang, Hui; Ye, Ruifang

    2013-01-01

    A comprehensive 3-dimensional measurement and characterization method for grinding tool topography was developed. A stylus instrument (SOMICRONIC, France) was used to measure the surface of a metal-bonded diamond grinding tool. The sampled data was input the software SurfStand developed by Centre for Precision Technology (CPT) for reconstruction and further characterization of the surface. Roughness parameters pertaining to the general surface and specific feature parameters relating to the grinding grits, such as height and angle peak curvature have been calculated. The methodology of measurement has been compared with that using an optical microscope. The comparison shows that the three-dimensional characterization has distinct advantages for grinding tool topography assessment. It is precise, convenient and comprehensive so it is suitable for precision measurement and analysis where an understanding of the grinding tool and its cutting ability are required.

  17. Specific Properties of Air Flow Field Within the Grinding Zone

    ZHENG Junyi; JIANG Zhengfeng; ZHAO Liang

    2006-01-01

    Air barrier of grinding means a boundary layer of air existing at the circumference of the rotating wheel, which hinders coolant from entry. This paper makes a research on air flow field of the grinding zone through experiments and numerical simulations, focusing on acquainting with the specific properties of the air flow field. Finite volume method is applied to analyze air flow field within grinding wheel in the course of numerical calculations. The test devices such as Hot-wire anemometer and Betz manometer are used during the experiments of testing the pressure and velocity within grinding zone. Results of experiments agree by and large with numerical results of calculations. The conclusions obtained in this paper, the distribution of wall pressure and the distribution of air flow velocity, are important and useful to navigate the delivery of coolant into the grinding zone. In conclusion, some recommendations are made for further study and practical applications in such field.

  18. Computer Simulation of Batch Grinding Process Based on Simulink 5.0

    LI Xia; YANG Ying-jie; DENG Hui-yong; HUANG Guang-yao

    2005-01-01

    How to use Simulink software in grinding system was studied. The method of designing batch grinding subsystem and the steps of building batch grinding blockset were introduced. Based on batch grinding population balance model, batch grinding was simulated with Simulink. The results show that the simulation system designed with Simulink explain reasonably the impersonal rule of batch grinding. On the basis of batch grinding simulation, the computer simulation of mineral processing system with Simulink of grinding and classification, comminution, etc, can be properly explored.

  19. Investigations of spherical grinding parameters on circularity error, finished diameter, and grinding forces for porous polyurethane foam

    Isarawit Chaopanich

    2010-07-01

    Full Text Available The aim of this study was to examine the effect of grinding variables on the circularity error, finished diameter, andgrinding forces of porous polyurethane foam (PPUF. A cube of PPUF having the size of 21 mm was transformed into a roundshape using a vertical wheel grinding with the circular groove pad developed. The grinding speed (Vs of the wheel wasvaried between 1.41 and 5.18 m/s. The cross head speed of the circular groove pad (f was controlled at 1, 3, 5 mm/min. Theabrasive grit size (A of 20 and 53 μm made of silicon carbide were applied. Two replications of experiment were randomlyperformed. Diameter and circularity error of the ground specimen were determined by vision measuring machine. The tangentialand normal forces of grinding were obtained using a dynamometer. The experimental data were statistically analyzed. The study found that (1 the grinding speed could remarkably affect the circularity error, finished diameter, and grinding forces,(2 the grinding speed ranged between 2.83 and 3.77 m/s could contribute to sphere shape specimens, and (3 the grinding speed of 3.30 m/s, cross head speed of 1 mm/min, and abrasive grit size of 20 μm provided the least circularity error.

  20. High coercivity induced by mechanical milling in cobalt ferrite powders

    In this work we report a study of the magnetic behavior of ferrimagnetic oxide CoFe2O4 treated by mechanical milling with different grinding balls. The cobalt ferrite nanoparticles were prepared using a simple hydrothermal method and annealed at 500 °C. The non-milled sample presented coercivity of about 1.9 kOe, saturation magnetization of 69.5 emu/g, and a remanence ratio of 0.42. After milling, two samples attained coercivity of 4.2 and 4.1 kOe, and saturation magnetization of 67.0 and 71.4 emu/g respectively. The remanence ratio MR/MS for these samples increase to 0.49 and 0.51, respectively. To investigate the influence of the microstructure on the magnetic behavior of these samples, we used X-ray powder diffraction (XPD), transmission electron microscopy, and vibrating sample magnetometry. The XPD analysis by the Williamson–Hall plot was used to estimate the average crystallite size and strain induced by mechanical milling in the samples. - Highlights: • Magnetic behavior of milled CoFe2O4 is studied. • The coercivity is increase of about 150%. • The remanence ratio are increase to all milled samples. • The strain and pinning effects are observed in milled samples

  1. Investigation on drilling-grinding of CFRP

    Yanming QUAN; Wenwang ZHONG

    2009-01-01

    It is difficult to machine polymer matrix composites reinforced by carbon fibre, and the hole-making process is the most necessary machining process for composite plate products. Conventional drills have a very short life in the drilling of this kind of composites and the quality of the hole is very poor. In this paper, the cemented or plated diamond core tools are tested to make holes in carbon fibre/epoxy composite plates. The effects of machining parameters, cooling and chip removal on the tool life, and the hole quality are investigated. The results indicate that the material removal mechanism of the two kinds of diamond tools is not like the cutting effect of the conventional drilling but similar to that of grinding. Satisfactory effects in making holes in the composites are obtained--quite acceptable machined hole quality, low costs, and long wear-resistant endurance.

  2. Effect of Mechanical Grinding and Ionic Liquid Pre-Treatment on Oil Palm Frond

    The present study was set to investigate the chemical structural group of different particle size of Oil palm frond (OPF) after mechanical and Ionic liquid (IL) pretreatment by FTIR analysis. The particle sizes range of biomass used were 0-75, 75-125, 125-180, 180-250 and 250-355 μm which were prepared through mechanical grinding process by using an analytical mill. IL used in this experiment was 1-ethyl-3-methylimidazolium chloride [EMIM][Ac] with two different concentration of 1M and 3M. Pretreatment by IL was done on BioshakeIQ for 3 hours at 800 rpm and 85 degree Celsius. The pretreated OPF was then analyzed using FTIR spectroscopy in order to evaluate the performance of mechanical grinding and IL pretreatment based on the change observed in chemical structure through functional group existed. It was found that after size reduction through grinding process, the spectra between all particle sizes obtained did not differ much except for particle size range of 75-125 μm. The particle size range showed on much characteristics of cellulose due to the broad peak within the 3600-3100 cm-1 which stand for O-H bonding. However, when the FTIR spectra were compared between before and after IL pretreatments, there were some different in peaks trend which explained there were some chemical structure changes within the OPF samples. There were some appearances and disappearances of certain peak were observed after the IL pretreatment especially the peak at band near 1700 cm-1 and 1550 cm-1. (author)

  3. The Grinding Wheel Performance in the Transverse Cylindrical Grinding of an Eutetic Alloy

    Bianchi Eduardo Carlos

    2002-01-01

    Full Text Available This paper presents a research in which the performance of two different grinding wheels (a conventional and a CBN wheel was evaluated in a transverse cylindrical grinding of a eutectic alloy. Three cutting conditions were tested: rough, semi-finishing and finishing. As evaluating parameters, the cutting force, the roughness and the wheel wear were measured. As a result, the best values of the cutting force and the roughness were obtained when grinding with the conventional wheel, due to the best dressing operation performed, for all the cutting conditions. The CBN presented the best G ratio values. Although, the G ratio values observed for the CBN wheel were lower than the expected one due to the non-effective dressing operation applied. In the conditions tested, in terms of cutting force and roughness, the conventional wheel is the best choice. In terms of G ratio, a cost analysis is crucial to determine if the differences observed among the wheels can justify the use of the CBN wheel. In a positive case, the dressing operation must be improved.

  4. Frequency Modulation of High-Speed Mill Chatter

    2002-01-01

    Mill chatter is a common phenomenon in the metal strip rolling process. Product defects caused by mill vibration were reported worldwide during last two decades, which is usually classified as torque vibration of the driving system with low frequencies and vertical vibration of the mill stand with comparative higher frequencies. The frequency range of the vertical vibration is wide (in general from more than 100 Hz to more than 1 000 Hz), and the vibration phenomena are very complex, even it is very diffic...

  5. Rolling Shutter Motion Deblurring

    Su, Shuochen

    2015-06-07

    Although motion blur and rolling shutter deformations are closely coupled artifacts in images taken with CMOS image sensors, the two phenomena have so far mostly been treated separately, with deblurring algorithms being unable to handle rolling shutter wobble, and rolling shutter algo- rithms being incapable of dealing with motion blur. We propose an approach that delivers sharp and undis torted output given a single rolling shutter motion blurred image. The key to achieving this is a global modeling of the camera motion trajectory, which enables each scanline of the image to be deblurred with the corresponding motion segment. We show the results of the proposed framework through experiments on synthetic and real data.

  6. Design and fabrication of nano-scale single crystal diamond cutting tool by focused ion beam (FIB) milling

    Baek, Seung-Yub

    2015-07-01

    Micro/nanoscale diamond cutting tools used in ultra-precision machining can be fabricated by precision grinding, but it is hard to fabricate a tool with a nanometric cutting edge and complex configurations. High-precision geometry accuracy and special shapes for microcutting tools with sharp edges can be achieved by FIB milling. Because the FIB milling method induces much smaller machining stress compared with conventional precision grinding methods. In this study, the FIB milling characteristics of single-crystal diamond were investigated, along with methods for decreasing the FIB-induced damage on diamond tools. Lift-off process method and Pt(Platinum) coating process method with FIB milling were investigated to reduce the damage layer on diamond substrate and quadrilateral-shaped single-crystal diamond cutting tool with cutting edge width under 500 nm were obtained.

  7. Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

    WU Yan; ZHU Xun-sheng; ZHAO Bo

    2006-01-01

    The performances of fine-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding (WUVG) and conventional grinding (CG) with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated.Experimental results indicated that: (1) The material removal rate (MRR) in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding.(2) The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force,while the grinding force increases with larger grinding depth in both WUVG and CG. (3) The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly.Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.

  8. Adaptive Automatic Gauge Control of a Cold Strip Rolling Process

    ROMAN, N.

    2010-02-01

    Full Text Available The paper tackles with thickness control structure of the cold rolled strips. This structure is based on the rolls position control of a reversible quarto rolling mill. The main feature of the system proposed in the paper consists in the compensation of the errors introduced by the deficient dynamics of the hydraulic servo-system used for the rolls positioning, by means of a dynamic compensator that approximates the inverse system of the servo-system. Because the servo-system is considered variant over time, an on-line identification of the servo-system and parameter adapting of the compensator are achieved. The results obtained by numerical simulation are presented together with the data taken from real process. These results illustrate the efficiency of the proposed solutions.

  9. Properties of nano-structured pure Al produced by mechanical grinding and spark plasma sintering

    Air-atomised pure aluminium powder was mechanically grinded (MG) using a vibrational ball mill, and mechanically grinded powder was sintered by spark plasma sintering (SPS). Solid-state reactions of MG powder after various heat treatments were studied by X-ray diffraction (XRD). The mechanical properties of the SPS materials were evaluated by hardness and compression testing. Characterisations of the solid-state reactions between the MG powder and process control agent (PCA) after heating at temperatures from 573 to 873 K for 24 h suggested the following products. No solid-state reaction was observed after heating up to 573 K for 24 h. Formation of γ-Al2O3 occurred in the 4 h MG powder after heating at 773 K for 24 h, whereas the mixture of γ-Al2O3 and Al4C3 was observed in the 8 h MG powder after heating at 773 K for 24 h. The full density of the SPS material was obtained with the condition of applied pressure at 49 MPa at 873 K for 1 h. The Vickers hardness of the SPS material produced from no MG process and 64 h MG powders exhibited HV39 and HV159, respectively, and the SPS material based on no MG process and 8 h MG powders showed room temperature compressive proof stresses of 173 and 440 MPa, respectively

  10. Ultraprecision, high stiffness CNC grinding machines for ductile mode grinding of brittle materials

    McKeown, Patrick A.; Carlisle, Keith; Shore, Paul; Read, R. F.

    1990-10-01

    Under certain controlled conditions it is now possible to machine brittle materials such as glasses and ceramics using single or multi-point diamond tools (grinding), so that material is removed by plastic flow, leaving crack-free surfaces. This process is called 'shear' or 'ductile' mode grinding. It represents a major breakthrough in modern manufacturing engineering since it promises to enable: - complex optical components, both transmission and reflecting to be generated by advanced CNC machines with very little (or even zero) subsequent polishing. - complex shaped components such as turbine blades, nozzle guide vanes, etc. to be finish machined after near net shape forming, to high precision in advanced ceramics such as silicon nitride, without inducing micro-cracking and thus lowering ultimate rupture strength and fatigue life. Ductile mode "damage free" grinding occurs when the volume of materials stressed by each grit of the grinding wheel is small enough to yield rather than exhibit brittle fracture, i.e. cracking. In practice, this means maintaining the undeformed chip thickness to below the ductile-brittle transition value; this varies from material to material but is generally in the order of 0.1 pm or 100 nm, (hence the term "nanogrinding" is sometimes used) . Thus the critical factors for operating successfully in the ductile regime are machine system accuracy and dynamic stiffness between each grit and the workpiece. In detail this means: (i) High precision 'truing' of the diamond grits, together with dressing of the wheel bond to ensure adequate ' openness'; (ii) Design and build of the grinding wheel spindle with very high dynamic stiffness; error motions, radial and axial, must be considerably less than 100 nfl. (iii) Design and build of the workpiece carriage motion system with very high dynamic stiffness; error motions, linear or rotary, must be well within 100 nm. (iv) Smooth, rumble-free, high-stiffness servo-drives controlling the motions

  11. Wet gringing of zeolite in stirred media mill

    Mucsi, G.; Bohács, K.

    2016-04-01

    In the present study the results of systematic experimental series are presented with the specific goal of optimizing the zeolite nanoparticles' production using a wet stirred media mill. The diameter of the grinding media as well as the rotor velocity were varied in the experiments. Particle size distribution and "outer" specific surface area of the ground samples were measured by a laser particle size analyser. Additionally, BET, XRD and FT-IR analyses were performed for the characterization of the "total" specific surface area as well as the crystalline and material structure, respectively. Based on the results of the laboratory experiments it was found that wet stirred media milling provided significant reductions in the particle size of zeolite. Furthermore, the crystallinity of the samples also decreased, so not only the physical but the mineralogical characteristics of zeolite can be controlled by stirred media milling.

  12. Numerical analysis of small recessed silicon carbide grinding wheels

    M.J. Jackson

    2010-11-01

    Full Text Available Purpose: Silicon carbide grinding wheels are tools used in manufacturing industry to form precision componentsand continue to be used to increase production rates due to their ability to remove high volumes of material athigh speeds. There is a demand to increase the speed of rotation of the grinding wheel in order to achieve highremoval rates. The increase in speed creates a situation where the grinding machine and the operator are subjectedto a possible catastrophic failure of the wheel due to the stresses generated in the coarse brittle structure of thevitrified grinding wheel. The study focused on building and analyzing computer models of grinding wheels withrecessed features spinning at different rotational speeds. By employing a computational approach, it was possibleto determine the maximum principal stresses in the wheel together with the location of the stresses. The geometryof vitrified wheels considered included a plain-sided rotating wheel and a recessed rotating wheel.Design/methodology/approach: The paper shows how stresses and factors of safety are calculated in order topredict the bursting speeds of small recessed SiC grinding wheels. The main methods used include finite elementanalysis and mechanical testing of abrasive materials. The approach of the paper is to integrate the use of numericalanalysis techniques and experimental techniques to predict the safe operating conditions of SiC abrasive products.Findings: Calculations were conducted to determine maximum stress in parallel-sided and recessed cup wheels.Relevant factors of safety and bursting speed were also calculated and compared with experimental data. Thepaper proves the usefulness and applicability of a method developed for taking account of stress concentrationsat the recess of small cup-shaped silicon carbide grinding wheels.Research limitations/implications: The paper is limited to analyzing small recessed SiC grinding wheels.Further work should focus on large

  13. Eco-efficiency of grinding processes and systems

    Winter, Marius

    2016-01-01

    This research monograph aims at presenting an integrated assessment approach to describe, model, evaluate and improve the eco-efficiency of existing and new grinding processes and systems. Various combinations of grinding process parameters and system configurations can be evaluated based on the eco-efficiency. The book presents the novel concept of empirical and physical modeling of technological, economic and environmental impact indicators. This includes the integrated evaluation of different grinding process and system scenarios. The book is a valuable read for research experts and practitioners in the field of eco-efficiency of manufacturing processes but the book may also be beneficial for graduate students.

  14. 转速率对磨矿细度的影响%INFLUENCE OF ROTATION RATE ON GRINDING FINENESS

    尹海; 庄故章; 王春梅

    2013-01-01

    Inverter is adopted in this article to change rotation rate of ball mill to implement milling experimental study of Dahongshan Copper Mine to explore the relationship of the rotation rate and the grinding fineness. With the rotation rate increases, - 0. 074mm size fraction production increases to the maximum and then decreases.%本文采用变频器改变球磨机转速,对大红山铜矿进行磨矿试验研究,探求转速率与磨矿细度的关系.随着转速率的增大,-0.074 mm粒级产率先增大到最大值,然后逐渐减小.

  15. MECHANICAL GRINDING OF SOLID POWDER MATERIALS

    Dmitrenko D. V.

    2015-10-01

    Full Text Available The article is dedicated to the determination of conditions for solid bodies’ fragmentation, providing minimal size of particles by means of their mechanical dispersion through the example of powders of titanium carbide (TiC, cubic boron nitride – borazon (CBN and boron carbide (B4C. The theoretical and practical aspects of the process of mechanical fragmentation of particles of solid powder materials in ball mill for their further utilization in furnace charge for high-speed gas-flame sputtering of wear-resistant composite materials are examined in the article. Methods of preliminary calculation of minimum allowable size of solid particles of powder materials during mechanical fragmentation, based upon Griffiths’ mechanical theory of rapture using experimental data for hardness of material and its yield are proposed and theoretically substantiated. There we have the results of experiments on mechanical fragmentation of titanium carbide in attritor, boron carbide and cubic boron nitride in centrifugal planetary mill, confirming correctness of theoretical propositions and calculations are set out. Recommendations on mechanical fragmentation of solid powder materials in ball mills are formulated as well

  16. Ship Roll Damping Control

    Perez, Tristan; Blanke, Mogens

    2012-01-01

    limitations and large variations of the spectral characteristics of wave-induced roll motion. This tutorial paper presents an account of the development of various ship roll motion control systems together with the challenges associated with their design. It discusses the assessment of performance and the...

  17. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  18. Gemstone Grinding Process Improvement by using Impedance Force Control

    Hamprommarat Chumpol

    2015-01-01

    Full Text Available Chula Automatic Faceting Machine has been developed by The Advance Manufacturing Research Lab, Chulalongkorn University to support Thailand Gems-Industry. The machine has high precision motion control by using position and force control. A contact stiffness model is used to estimate grinding force. Although polished gems from the Faceting Machine have uniform size and acceptable shape, the force of the grinding and polishing process cannot be maintain constant and has some fluctuation due to indirect force control. Therefor this research work propose a new controller for this process based on an impedance direct force control to improve the gemstone grinding performance during polishing process. The grinding force can be measured through motor current. The results show that the polished gems by using impedance direct force control can maintain uniform size as well as good shape and high quality surface.

  19. Grinding Characteristics of Multi-component Cement-based Material

    LU Difen; TAO Longzhong; LI Ning; HU Haipeng

    2005-01-01

    The grinding characteristics of two or multi-component material of clinker with limestone, blast furnace slag and fly ash were studied. Investigation was carried out on the particle size distribution, the Blaine fineness and the sieve residue of the separate and interground products. The relative contents of clinker and limestone in different size fractions of the interground product were examined, and the interaction of two components, which have different grindabilities, was analyzed. The results show there exists a selective grinding effect during intergrinding, one component can help or hinder the grinding of the other. Making good use of this interaction appropriately not only enhances the grindabilities of two or multi-component mixtures, which can promote the grinding process of clinker with industrial wastes, but also improves their particle size distribution and properties.

  20. Surface topography of parallel grinding process for nonaxisymmetric aspheric lens

    Workpiece surface profile, texture and roughness can be predicted by modeling the topography of wheel surface and modeling kinematics of grinding process, which compose an important part of precision grinding process theory. Parallel grinding technology is an important method for nonaxisymmetric aspheric lens machining, but there is few report on relevant simulation. In this paper, a simulation method based on parallel grinding for precision machining of aspheric lens is proposed. The method combines modeling the random surface of wheel and modeling the single grain track based on arc wheel contact points. Then, a mathematical algorithm for surface topography is proposed and applied in conditions of different machining parameters. The consistence between the results of simulation and test proves that the algorithm is correct and efficient. (authors)

  1. Experimental Study on Effects of Grinding Way on Grinding Effectiveness with Grinding Head of Polishing Machine%抛光机磨头磨削方式对磨削效果影响的试验研究

    邵俊鹏; 徐斌; 李冲

    2011-01-01

    In order to investigate the grinding effectiveness of different grinding heads, a mathe- matical model of grinding process with vertical spindle grinding head of polishing machine was established. The effectiveness of the model was verified by experiments. According to the results of theoretical analysis and experimental research, it is concluded that tiles are grinded by vertical spindle grinding head of polishing machine and the tile surface is not smooth. Machining way of tilting spindle grinding head grinding tiles was invented. A series of experiments with tilting spindle grinding head grinding tiles were performed, for grinding tiles tilting spindle grinding head with constant depth can improve the tile surface smoothness effectively.%为了研究不同磨头的磨削效果,建立了垂直轴磨头磨削过程模型,并通过试验验证了其正确性。综合理论分析和试验研究结果可知:垂直轴磨头磨削瓷砖时,磨削后的瓷砖表面不平整。提出了倾斜轴磨头磨削瓷砖的加工方式,通过一系列试验得出倾斜轴磨头定深磨削可以有效提高瓷砖的平整度的结论。

  2. A critical study of high efficiency deep grinding

    The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experimental and theoretical means applied to two widely used materials, M50 bearing steel and IN718 nickel based superalloy. It has been shown that this grinding method using a stiff grinding centre such as the Edgetek 5-axis machine is a viable process. Using a number of experimental designs, produced results which were analysed using a variety of methods including visual assessment, sub-surface microscopy and surface analysis using a Scanning Electron Microscope (SEM), residual stress measurement using X-Ray Diffraction (XRD) techniques, Barkhausen Noise Amplitude (BNA) measurements, surface roughness and Vickers micro-hardness appraisal. It has been shown that the fundamentals of the HEDG process have been understood through experimental as well as theoretical means and that through the various thermal models used, grinding temperatures can be predicted to give more control over this dynamic process. The main contributions to knowledge are made up of a number of elements within the grinding environment, the most important being the demonstration of the HEDG effect, explanation of the phenomenon and the ability to model the process. It has also been shown that grinding is a dynamic process and factors such as wheel wear will result in a continuous change in the optimum grinding conditions for a given material and wheel combination. With the significance of these factors recognised, they can be accounted for within an industrial adaptive control scenario with the process engineer confident of a

  3. Integrated Modeling and Intelligent Control Methods of Grinding Process

    Na-na Shen; Shi-feng Sun; Jie-sheng Wang

    2013-01-01

    The grinding process is a typical complex nonlinear multivariable process with strongly coupling and large time delays. Based on the data-driven modeling theory, the integrated modeling and intelligent control method of grinding process is carried out in the paper, which includes the soft-sensor model of economic and technique indexes, the optimized set-point model utilizing case-based reasoning, and the self-tuning PID decoupling controller. For forecasting the key technology indicators (gri...

  4. Optimizing the Grinding Process for Ceramic Materials; TOPICAL

    There is probably no such thing as an optimized grinding process that stays optimized, but we should still strive for one. There is a strong need for standardized test methodologies that can be conducted in a production environment at reasonable costs and without sophisticated instrumentation. There is a need for better analytical models whose results closely match real-world grinding processes. Accurate measurement of wheel performance and wheel wear is a key enabling technology that needs further work and standardization

  5. A critical study of high efficiency deep grinding

    Johnstone, Iain

    2002-07-01

    The recent years, the aerospace industry in particular has embraced and actively pursued the development of stronger high performance materials, namely nickel based superalloys and hardwearing steels. This has resulted in a need for a more efficient method of machining, and this need was answered with the advent of High Efficiency Deep Grinding (HEDG). This relatively new process using Cubic Boron Nitride (CBN) electroplated grinding wheels has been investigated through experimental and theoretical means applied to two widely used materials, M50 bearing steel and IN718 nickel based superalloy. It has been shown that this grinding method using a stiff grinding centre such as the Edgetek 5-axis machine is a viable process. Using a number of experimental designs, produced results which were analysed using a variety of methods including visual assessment, sub-surface microscopy and surface analysis using a Scanning Electron Microscope (SEM), residual stress measurement using X-Ray Diffraction (XRD) techniques, Barkhausen Noise Amplitude (BNA) measurements, surface roughness and Vickers micro-hardness appraisal. It has been shown that the fundamentals of the HEDG process have been understood through experimental as well as theoretical means and that through the various thermal models used, grinding temperatures can be predicted to give more control over this dynamic process. The main contributions to knowledge are made up of a number of elements within the grinding environment, the most important being the demonstration of the HEDG effect, explanation of the phenomenon and the ability to model the process. It has also been shown that grinding is a dynamic process and factors such as wheel wear will result in a continuous change in the optimum grinding conditions for a given material and wheel combination. With the significance of these factors recognised, they can be accounted for within an industrial adaptive control scenario with the process engineer confident of a

  6. Dry-grinded ultrafine cements hydration. physicochemical and microstructural characterization

    Foteini Kontoleontos; Petros Tsakiridis; Apostolos Marinos; Nikolaos Katsiotis; Vasileios Kaloidas; Margarita Katsioti

    2013-01-01

    The aim of the present research work was the evaluation of the physicochemical and microstructural properties of two ultrafine cements, produced by dry grinding of a commercial CEM I 42.5N cement. The effect of grinding on particle size distribution was determined by laser scattering analyzer. All cements were tested for initial and final setting times, consistency of standard paste, soundness, flow of normal mortar and compressive strengths after 1, 2, 7 and 28 days. The effect of the finene...

  7. Teeth Grinding: Is Emotional Stability related to Bruxism?

    Sutin, Angelina R.; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T.

    2010-01-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral c...

  8. Water Mills in Israel

    Frankel, Rafael

    2015-01-01

    The most fundamental questions regarding the history of water mills are when and where was the water mill invented and the relationship historically between the horizontal water mill, that with a horizontal water wheel and the vertical water mill that with a vertical water wheel as described by Vitruvius (De Architectura X, 5, 2). In both cases they are operated by a spindle that goes through a hole in the lower mill stone and turns the upper stone. In the horizontal mill this spindle is conn...

  9. Agar agar-stabilized milled zerovalent iron particles for in situ groundwater remediation.

    Velimirovic, Milica; Schmid, Doris; Wagner, Stephan; Micić, Vesna; von der Kammer, Frank; Hofmann, Thilo

    2016-09-01

    Submicron-scale milled zerovalent iron (milled ZVI) particles produced by grinding macroscopic raw materials could provide a cost-effective alternative to nanoscale zerovalent iron (nZVI) particles for in situ degradation of chlorinated aliphatic hydrocarbons in groundwater. However, the aggregation and settling of bare milled ZVI particles from suspension presents a significant obstacle to their in situ application for groundwater remediation. In our investigations we reduced the rapid aggregation and settling rate of bare milled ZVI particles from suspension by stabilization with a "green" agar agar polymer. The transport potential of stabilized milled ZVI particle suspensions in a diverse array of natural heterogeneous porous media was evaluated in a series of well-controlled laboratory column experiments. The impact of agar agar on trichloroethene (TCE) removal by milled ZVI particles was assessed in laboratory-scale batch reactors. The use of agar agar significantly enhanced the transport of milled ZVI particles in all of the investigated porous media. Reactivity tests showed that the agar agar-stabilized milled ZVI particles were reactive towards TCE, but that their reactivity was an order of magnitude less than that of bare, non-stabilized milled ZVI particles. Our results suggest that milled ZVI particles could be used as an alternative to nZVI particles as their potential for emplacement into contaminated zone, their reactivity, and expected longevity are beneficial for in situ groundwater remediation. PMID:26596889

  10. Surface grinding of space materials using specially formulated vitrified grinding wheels

    Jackson, M. J.; Robinson, G.

    2006-04-01

    The quantum leap that is expected in the reliability and safety of machined engineering components over the next 20 years, especially in the space industries, will require improvements in the quality of cutting tools if science-based manufacturing is the goal for manufacturing by 2020. Significant improvements have been made in the past 10 years by understanding the properties of vitrified bonding systems used to bond conventional and superabrasive materials in grinding tools. The nature of the bonding system is of paramount importance if next-generation cutting tools are to be used for aerospace materials, especially if they are dressed using laser beams.

  11. Roll force prediction of high strength steel using foil rolling theory in cold skin pass rolling

    Skin pass rolling is a very important process for applying a certain elongation to a strip in the cold rolling and annealing processes, which play an important role in preventing the stretching of the yield point when the material is processed. The exact prediction of the rolling force is essential for obtaining a given elongation with the steel grade and strip size. Unlike hot rolling and cold rolling, skin pass rolling is used to apply an elongation of within 2% to the strip. Under a small reduction, it is difficult to predict the rolling force because the elastic deformation behavior of the rolls is complicated and a model for predicting the rolling force has not yet been established. Nevertheless, the exact prediction of the rolling force in skin pass rolling has gained increasing importance in recent times with the rapid development of high strength steels for use in automobiles. In this study, the possibility of predicting the rolling force in skin pass rolling for producing various steel grades was examined using foil rolling theory, which is known to have similar elastic deformation behavior of rolls in the roll bite. It was found that a noncircular arc model is more accurate than a circular model in predicting the roll force of high strength steel below TS 980 MPa in skin pass rolling

  12. Roll force prediction of high strength steel using foil rolling theory in cold skin pass rolling

    Song, Gil Ho; Jung, Jae Chook [Rolling and Measurement Research Group of Posco Technical Research Laboratory, Pohang (Korea, Republic of)

    2013-02-15

    Skin pass rolling is a very important process for applying a certain elongation to a strip in the cold rolling and annealing processes, which play an important role in preventing the stretching of the yield point when the material is processed. The exact prediction of the rolling force is essential for obtaining a given elongation with the steel grade and strip size. Unlike hot rolling and cold rolling, skin pass rolling is used to apply an elongation of within 2% to the strip. Under a small reduction, it is difficult to predict the rolling force because the elastic deformation behavior of the rolls is complicated and a model for predicting the rolling force has not yet been established. Nevertheless, the exact prediction of the rolling force in skin pass rolling has gained increasing importance in recent times with the rapid development of high strength steels for use in automobiles. In this study, the possibility of predicting the rolling force in skin pass rolling for producing various steel grades was examined using foil rolling theory, which is known to have similar elastic deformation behavior of rolls in the roll bite. It was found that a noncircular arc model is more accurate than a circular model in predicting the roll force of high strength steel below TS 980 MPa in skin pass rolling.

  13. Shape Control Simulation on 4-High CVC Mill

    WANG Ying-rui; YUAN Jian-guang; LIU Hong-min

    2005-01-01

    The computation model of shape and crown on 4 high CVC mill was established by combining the stream surface strip element method for analyzing three-dimensional plastic deformation of strip and the influence coefficient method for elastic deformation of rolls,and the simulation of the shape and crown control on 4-high CVC hot strip mill was conducted.The simulated results indicate that the influence of the shifting of CVC work roll on shape and crown is very large,and the shifting of work roll can be used to preset shape and crown.The influence of the bending force of work roll on shape and crown is smaller,and it is suitable to use the bending force of work roll for shape and crown adjustment on line.With the increase of strip width,the exit crown of strip increases firstly and de creases then,and the roll gap becomes smoother increasingly.Meanwhile,the transverse difference of front tension stress decreases firstly and increases then.

  14. A review of high-speed grinding and high-performance abrasive tools

    Krajnik, Peter; Kopač, Janez

    2015-01-01

    This paper reviews the modern aspects of grinding with regards to enhanced productivity and manufacturing quality demands. The basic mechanism of grinding and the applications for the state-of-the-art technology of high-speed grinding (HSG) with high-performance grinding wheels are presented.In addition to the improvements in the technology associated with HSG, the grinding machine-tool, the coolant system and the process monitoring also need to adapt to high-speed machining. In addition, the...

  15. Experimental research and computer simulation of face grind-hardening technology

    Li, Jianping; Liu, Songyong; Du, Changlong

    2015-01-01

    The influence of technical parameters on face grind-hardening surface hardness and hardened layer depth were determined by systematic experimental studies on technological parameters, such as grinding methods and grinding parameters, which provides a reference for choosing reasonable parameters in face grind-hardening processing. By FEA simulation of the grinding temperature field using ANSYS software, the variation in temperature at different points on the workpiece surface and the temperatu...

  16. Grinding process monitoring based on electromechanical impedance measurements

    Marchi, Marcelo; Guimarães Baptista, Fabricio; de Aguiar, Paulo Roberto; Bianchi, Eduardo Carlos

    2015-04-01

    Grinding is considered one of the last processes in precision parts manufacturing, which makes it indispensable to have a reliable monitoring system to evaluate workpiece surface integrity. This paper proposes the use of the electromechanical impedance (EMI) method to monitor the surface grinding operation in real time, particularly the surface integrity of the ground workpiece. The EMI method stands out for its simplicity and for using low-cost components such as PZT (lead zirconate titanate) piezoelectric transducers. In order to assess the feasibility of applying the EMI method to the grinding process, experimental tests were performed on a surface grinder using a CBN grinding wheel and a SAE 1020 steel workpiece, with PZT transducers mounted on the workpiece and its holder. During the grinding process, the electrical impedance of the transducers was measured and damage indices conventionally used in the EMI method were calculated and compared with workpiece wear, indicating the surface condition of the workpiece. The experimental results indicate that the EMI method can be an efficient and cost-effective alternative for monitoring precision workpieces during the surface grinding process.

  17. Grinding aspheric and freeform micro-optical molds

    Tohme, Yazid E.

    2007-02-01

    Fueled by the need for better performing optics, glass optics are now replacing plastic optics in many industrial and consumer electronic devices. One of these devices is the mobile phone camera. The optical sub-assembly in a mobile phone includes several micro lenses that are spherical and/or aspherical in shape and require form tolerances in the submicron range. These micro glass lenses are mass produced by a replication process known as glass press molding. The process entails the compression of a glass gob between two precise optical quality molds at an elevated temperature, usually near the transition temperature of the glass material. The elevated forces and temperatures required in the glass molding process limits the materials of the molds to very tough materials such as tungsten carbide or silicon carbide. These materials can withstand large pressing forces at high temperatures without any significant deformation. These materials offer great mechanical properties for glass press molding but they are also a challenge to machine to submicron accuracy. The work in this paper discusses a deterministic micro grinding manufacturing process referred to as wheel normal grinding, which is utilized to produce these optical quality molds. Wheel normal grinding is more accurate and more deterministic than most other grinding techniques and can produce molds to the form and finish tolerances required for optical molding. This method relies on the ability to recognize and compensate for grinding wheel wear and machine repeatable errors. Results will be presented to illustrate the accuracy of this micro grinding technique.

  18. Noise emission of concrete pavement surfaces produced by diamond grinding

    Jens Skarabis

    2015-04-01

    Full Text Available In Germany, diamond grinding is frequently used to improve the evenness and skid resistance of concrete pavement surfaces. Since diamond grinding has been observed to affect tyre/pavement noise emission favourably, the relationship among surface texture, concrete composition and noise emission of concrete pavement surfaces has been systematically investigated. The simulation program SPERoN was used in a parameter study to investigate the main factors which affect noise emission. Based on the results of the simulations, textured concrete surfaces were produced by using a laboratory grinding machine. As well as the composition of the concrete, the thickness and spacing of the diamond blades were varied. The ability of the textured surfaces to reduce noise emission was assessed from the texture characteristics and air flow resistance of textured surfaces measured in the laboratory. It was found that concrete composition and, in particular, the spacing of the blades affected the reduction in noise emission considerably. The noise emission behaviour of numerous road sections was also considered in field investigations. The pavement surfaces had been textured by diamond grinding during the last years or decades. The results show that diamond grinding is able to provide good, durable noise-reducing properties. Several new pavement sections were investigated using thicknesses and spacings of the blades similar to those used in the laboratory to optimize noise emission reduction. It is concluded that diamond grinding is a good alternative to exposed aggregate concrete for the production of low-noise pavement surfaces.

  19. CISM Course on Rolling Contact Phenomena

    Kalker, Joost

    2000-01-01

    Preface.- Rolling Contact Phenomena - Linear Elasticity.- Finite Element Methods for Rolling Contact.- Plastic Deformation in Rolling Contact.- Non-Steady State Rolling Contact and Corrugations.- Modelling of Tyre Force and Moment Generation.- Rolling Noise.- Lubrication

  20. Design of Ultra-Precision CNC Grinding Machine and Its Application in Machining Large Aspheric Mirrors

    Bin Li; Huiying Zhao; Jianpu Xi; Dongxu Ren

    2015-01-01

    Large aspheric mirrors are needed for the remote sensing and ground based telescope optical systems, these mirrors are made of hard and brittle materials which require ultra⁃precision grinding process to guarantee the high profile accuracy and machining efficiency. The ultra⁃precision aspheric CNC grinding machine (UAG900) is presented by this paper, as well as its grinding capability. The hydrostatic bearings of high accuracy and stiffness are adopted by the linear and rotary motions to guarantee the mirror accuracy, material removal rate and subsurface damage. Disk type grinding wheel with arc edge is used. The material removal rate can be up to 360 mm3/min to guarantee the machining efficiency during rough grinding using D180 diamond grinding wheel while the fine grinding is performed using D15 grinding wheel. It indicates that the grinding wheel radius measuring error is proportional to the profile error induced by the grinding path. The grinding step size is better to be 0�01 mm for the reduction of the grinding movement accelerations and program length. The grinding path is planned and expressed based on the grinding mode according to the mirror shape. One 540 mm×450 mm×100 mm zerodur mirror is ground and re⁃ground using the measuring data acquired by the Leitz CMM. The final surface accuracy of P⁃V value is less than 5 μm after compensation grinding.

  1. Study on Effect of Ultrasonic Vibration on Grinding Force and Surface Quality in Ultrasonic Assisted Micro End Grinding of Silica Glass

    Zhang Jianhua; Zhao Yan; Zhang Shuo; Tian Fuqiang; Guo Lanshen; Dai Ruizhen

    2014-01-01

    Ultrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface quality, contrast grinding tests of silica glass with and without ultrasonic assistance using micro radial electroplate...

  2. Biomass torrefaction mill

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  3. Assessment of heavy metals introduced into food through milling process: health implications

    The present study was conducted to characterised and assesss heavy metal contamination in food through milling process and their health implications. Grinding plate made from Ghana, India and Nigeria purchased from the Ghanaian open market were used for this work. Maize from the same farm was milled into flour using the three grinding plate inserted into three different corn milling machines operating on commercial bases. Th first grinding was done immediately after the insertion of the newly sharpened plates into the machines. The plates were left for continuous daily usage. Subsequent milling of the maize was done after intervals of one month. The grinding plates and maize flour was analysed using Atomic absorption spectrophometer (AAS). The resultes recorded indicated that the heavy metals content o the Ghanaian, Indian and Nigerian made plates had the e similar metal contents but varied in terms of the individual metal concentrations. Flour from the Ghanaian made plates had the highest level of contaminants with the least from that of the Indian made plates. Generally, the highest levels of contamination were observed in the fist milling for the three plates as compared to the three subsequent milling at monthly interval. The contamination levels showed a decreasing trend from the first month (first milling ) to the fourth month (fourth milling). Cu, Cr and Ni showed concentrations above the permissible limit set by FAO/WHO in milled maize using Ghanaian made plate. Copper (Cu) recorded a concentration value between 15.04 mg/kg to 10.21mg.kg, 11.25 mg/kg to 9.13mg/kg and 10.36mg/kg and 9.68mg/kg using the Ghanaian-, Indian and Nigerian made plate respectively. Chromium (Cr) recorded a concentration between 1.51 mg/kg to 0.96 mg/kg, 1.03mg/kg to 0.91 mg/kg and 0.98mg/kg to 0.80 mg/kg using Ghanaian-, Indian and Nigerian made plates respectively. Nickel (Ni) recorded a concentration value between 23.23 mg/kg to 10.43 mg/kg, 11.46mg/kg to 10.43 mg/kg and 12.55 mg

  4. Grooved roll for a high speed twin roll caster

    T. Haga

    2008-04-01

    Full Text Available Purpose: Purpose of this paper is investigation of the effect of roll-surface on the strip-surface. Improvement ofsmall cracks on the strip-surface was tried and effect of groove at the roll surface on the strip surface was shown.Design/methodology/approach: Method used in the present study was high speed twin roll caster withgrooved roll. Two kinds of grooves were used: one was parallel groove and the other was cross groove machinedby knurling and bite attached to a lathe.Findings: Findings of this research are that grooved roll was effective to eliminate the small cracks on the stripsurface. The contact condition between the roll and the melt became uniform by the small groove on the rollsurface. Contact area became small, and heat transfer between the melt and roll became small, too. As the result,chill structure did not become columnar, and crack did not occur. Groove pattern on the strip surface could beerased by the cold rolling.Research limitations/implications: Research limitation is that groove life could not be investigated.Practical implications: Practical implications are as below. The roll load was small and strip was not hot-rolledin a high speed twin roll caster. The grooved roll made strip-surface sound. Grooved 600mm width roll was tested,and usefulness of the grooved roll was shown.Originality/value: In the present study effect of the grooved roll on a high speed twin roll caster was investigated.

  5. Quenching simulation of steel grinding balls

    Zapata-Hernández, Oscar

    2015-09-01

    Full Text Available The phase transformations of high carbon steel during quenching and equalizing were modelled using commercial computer packages based on the finite element method and the kinetic transformation of steel. The model was used to predict the temperature and microstructural changes taking place within balls of two different sizes that are used for grinding mineral ores. A good correlation between the temperatures measured by inserted thermocouples and those predicted by the model was obtained after modifying the thermal conductivity of the steel within the temperature domain at which mixed phases are present. The phase transformations predicted were confirmed by metallographic analyses.Las transformaciones de fase en aceros de alto carbono durante su temple y un posterior periodo de estabilización fueron modelizadas por medio del uso de paquetes computacionales basados en el método del elemento finito y de la transformación cinética de los aceros. El modelo se usó para predecir los cambios de temperatura y microestructura que se presentan en bolas de dos diferentes tamaños empleadas en estaciones de molienda de minerales. Se encontró una buena correlación entre las temperaturas medidas mediante la inserción de termopares y aquellas predichas por el modelo una vez que se modificó la conductividad térmica del acero en el intervalo mixto de fases. La predicción de las transformaciones de fase se confirmó a través del análisis metalográfico.

  6. Identification and control of grinding processes for intermetallic compounds

    Razavi, Hosein Ali

    2000-10-01

    An intermetallic compound (IMC) is a combination of two or more metals with a particular atomic formula by having either ionic and covalent bonds, or metallic bonds with specific crystal structures. They may be thought of as the intermediate between metals and ceramics. These new materials may combine the best of each class: the ductility, heat and electric conductivity of metals with the strength and oxidation resistance of ceramics. Previous study has proposed that the depth of plastic deformation can be used as a parameter to describe the influence of grinding conditions on other physical properties of subsurface layers. Accordingly, the indentation model has been developed to correlate the depth of plastic deformation with the normal component of grinding force. It has been reported that the under certain grinding conditions the depth of plastic deformation does not follow the indentation model. The primary objective of this research is to explain such deviations and to demonstrate that this model can be used to control and predict the depth of plastic deformation. Elements of this research include the development of an open architecture platform to study grinding process, a signal processing algorithm for gap elimination, introducing and implementation of model reference unfalsification and learning concept, development of a mathematical model for grinding gamma-TiAl, a comparison between conventional and superabrasive grinding, control and prediction of the depth of plastic deformation, and initiation of one of the first databases for grinding gamma-TiAl. This work not only serves as a step toward the use of IMCs in future technology but also serves as a step toward autonomous machining systems using intelligent control and advanced monitoring which is a feature of the future abrasive technology.

  7. Performance of Cooled Cone Grinding Machine in Cocoa Cake Processing

    Hendy Firmanto

    2015-08-01

    Full Text Available The process of cocoa paste pressing has a function to separate the fatty component of cocoa from its cake. Cocoa paste is further processed into cocoa powder using grinding machine for cocoa cake. The cooled cone type of cocoa grinding machine is used to solve the problem of plug in the maschine caused by melting of fat in cocoa cake due to hot effect as a result of friction in the grinding machine. Grinding machine of cocoa has conical form of cylinder for grinding and stator wall wrapped by source of cold and closed with jacket wool. Research was conducted at Kaliwining Experimental Garden of Indonesian Coffee and Cocoa Research Institute (ICCRI using cocoa cake containing 26.75% originated from Forastero type of cocoa seed. The capacity and recovery of the machine was influenced by space between rotor cylinder and stator wall. Grinding machine operated at cooling temperature of 25.5oC and space between rotor – stator 0.9 cm and the capacity of 187.5 kg/hour with recovery of 200 mesh cocoa powder as much as 24%. The maximum  power of machine required  was 2.5 kW with efficiency of  energy transfer of 97%. Results of proximate analysis showed that there was no change of protein content, but protein and carbohydrate content increased after processing, i.e. from 5.70% and 59.82% into 5.80% and 61.89% respectively.Key words : cocoa cake, cooling, grinding, cocoa powder 

  8. FE SIMULATION OF CENTER CRACK OCCURRENCE IN TUBE ROUNDS DURING TWO-ROLL ROTARY ROLLING PROCESS

    S.Z. Li; J. Xu; Y.D. Yin; J.G. Xue; F. Pan; J.M. Zheng; J.H. Yoon

    2007-01-01

    With the aid of FE(finite element) code MSC.Superform 2005, 2-D coupled thermo-mechanical simulation of center-crack occurrence in round billet during 2-roll rotary rolling process was presented using Oyane ductile fracture criteria. A simple modeling is put forward based on the spiral motion of the workpiece as an essential characteristic in movement. The influence of the feed angle and the entry cone angle of the main roll on the process was taken into account in the modeling. The soundness for simplifying the 3-D rotary rolling into a 2-D problem was discussed. By adopting the parameters of Diescher piercer in 140mm mandrel mill of Bao Steel, the distribution and development of strain/stress were analyzed, and the eigen value of ductile fracture as well. The critical percentage of diameter reduction was obtained from the simulation. The result showed a good agreement with the experimental value, and therefore was of widely guiding significance to the practical process for rationally formulating the deformation parameters of steel tube piercing.

  9. The Evolution of the Surface Morphologies and Microstructures of an Unleveled Hot-Rolled Steel Strip During Cold Rolling After Hydrogen Reduction

    Jing, Yu-An; Shang, Qiuyue; Zang, Xiaoming; Zhang, Lei; Peng, Xingdong; Jia, Pinfeng

    2016-01-01

    The removal of oxide scale from a hot-rolled strip surface can completely eliminate environmental pollution if performed by hydrogen-reduction descaling instead of traditional pickling descaling. However, a large number of cracks appear on the surface of a leveled hot-rolled steel strip after hydrogen reduction. This effect is likely to impede the application of reduction descaling to cold-rolled products. Nevertheless, there are almost no cracks on the surface of an unleveled hot-rolled steel strip if the hot-rolled steel strip is not subjected to repeated bending by the leveler machine. The surface quality of a reduced steel strip will be better than that of a pickled steel strip. To investigate the evolution of the surface morphologies, microstructures, and properties of an unleveled strip steel during cold rolling, unleveled strip steel samples were rolled using a four-high mill after hydrogen reduction and after pickling. The surface morphologies and cross-sectional microstructures of the samples were observed by SEM, and the surface-roughness values were measured using a TR200 profilometer before and after cold-rolling deformation. The evolution of the surface morphologies and cross-sectional microstructures of the sample after cold rolling were analyzed. The results show that the oxide scale formed on the surface turns into a metallic iron layer, and a decarburization layer appears between the metallic iron layer and the steel matrix after hydrogen reduction. Few cracks, besides pores, and bubbles, appeared on the surface of the sample after hydrogen reduction. The pores and bubbles were roll-flattened after five passes of cold rolling. The work hardening degree and mechanical properties of the reduced sample are similar to those of the pickled sample after cold rolling. Compared with the rolled sample after pickling, the surface qualities of the reduced samples are better than those of the pickled samples and better than those of the reduced samples that

  10. Rolling element fatigue testing of gear materials

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

  11. Calculation and Analysis of Temperature Distribution in Hot Rolling Strip

    Kaixiang Peng

    2013-01-01

    Modern steel grades require constant and reproducible production conditions both in the hot strip mill and in the cooling section to achieve constant material properties along the entire strip length and from strip to strip. Calculation of the temperature in final rolling process always utilizes factors such as the work piece's inner organizational structure, plastic deformation, and it's variations of properties and so on, also as well as the physical parameters such as gauge, shape, etc. In...

  12. Long-and Short-Term Self-Learning Models of Rolling Force in Rolling Process Without Gaugemeter of Plate

    ZHU Fu-wen; ZENG Qing-liang; HU Xian-lei; LI Xi-an; LIU Xiang-hua

    2009-01-01

    .Owing to a lack of gaugemeter and the variety of steel grades and standards in some plate mills,the longand short-term self-learning models of rolling force based on gauge soft-measuring with high precision were brought up.The soft-measuring method and target value locked method were used in these models to confirm the actual exit gauge of passes,and thick layer division and exponential smoothing method were used to dispose the deformation resistance parameter,which could be calculated from the actual data of the rolling process.The correlative mathematical methods can also be adapted to self-learning with gaugemeter.The models were applied to the process control system of AGC (automatic gauge control) reconstruction on 2 800 mm finishing mill of Anyang steel and favorable effect was obtained.

  13. Skin pass mill tension leveling facility for stainless steel sheets; Stainless kobanyo sukinpasumiru tension leveling setsubi

    NONE

    2000-04-20

    This facility was delivered to Acerinox S.A. (Spain) for surface property improvement, mechanical property improvement and shape correction of bright annealed materials in the end facility of No.3 BAL. Main specifications: (1) Material to be handled: stainless steel sheet (bright annealed cold-rolled steel sheet), (2) Sheet thickness and width: 0.15-2.0mm x 600-1,300mm, (3) Processing speed: 90m/min maximum, (4) Rolling mill: 4 Hi hydraulic depression system, (5) Tension leveler: 6 Hi wet system. Features: (1) Some degree of a flatness only by a skin pass mill through automatic flatness control by work roll bender, 4 Hi skin pass mill with a variable crown backup roll, and shape meter, (2) Stable dead flatness of 0.1% in elongation rate by adding a tension leveler, (3) High-quality bright annealing without any pressed flaw and roll mark by applying an advanced wiper to a skin pass mill, and applying switching control during traveling of welding points to wet leveling and skin pass leveler rolling. (translated by NEDO)

  14. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Flávia Vieira Braga; Diana Pérez Escobar; Thompson Junior Ávila Reis; Nilton José Lucinda de Oliveira; Margareth Spangler Andrade

    2016-01-01

    The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD). As a result ...

  15. Investigation of surface layer on rolled recycled AA5050 in relation to Filiform Corrosion

    Premendra

    2007-01-01

    The presence of a heavily deformed surface layer (a few microns thick) on rolled aluminium alloy is understood to be one of the main reasons contributing to the Filiform Corrosion (FFC) susceptibility of the alloy. The surface layer is formed during the thermo-mechanical processing of the sheet metal, in the rolling mills. The surface layer characteristics are process dependent, i.e. depends on thermo-mechanical processing and the composition of the alloy in addition to post-production surfac...

  16. Ball-milled sulfur-doped graphene materials contain metallic impurities originating from ball-milling apparatus: their influence on the catalytic properties.

    Chua, Chun Kiang; Sofer, Zdeněk; Khezri, Bahareh; Webster, Richard D; Pumera, Martin

    2016-07-21

    Graphene materials have found applications in a wide range of devices over the past decade. In order to meet the demand for graphene materials, various synthesis methods are constantly being improved or invented. Ball-milling of graphite to obtain graphene materials is one of the many versatile methods to easily obtain bulk quantities. In this work, we show that the graphene materials produced by ball-milling are spontaneously contaminated with metallic impurities originating from the grinding bowls and balls. Ball-milled sulfur-doped graphene materials obtained from two types of ball-milling apparatus, specifically made up of stainless steel and zirconium dioxide, were investigated. Zirconium dioxide-based ball-milled sulfur-doped graphene materials contain a drastically lower amount of metallic impurities than stainless steel-based ball-milled sulfur-doped graphene materials. The presence of metallic impurities is demonstrated by their catalytic effects toward the electrochemical catalysis of hydrazine and cumene hydroperoxide. The general impression toward ball-milling of graphite as a versatile method for the bulk production of 'metal-free' graphene materials without the need for post-processing and the selection of ball-milling tools should be cautioned. These findings would have wide-reaching implications for graphene research. PMID:27314607

  17. Development of morphology in laser dressed grinding wheels

    M.J. Jackson

    2007-05-01

    Full Text Available Purpose: The paper describes the development of faceted morphology in laser dressed grinding wheels.Design/methodology/approach: The approach used in the paper is based on locally melting a vitrified grinding wheel and measuring features such as grain size, cooling rate and melt depth as a function of laser fluence and relating these measures to the morphology shown in the microstructures presented in the paper.Findings: The findings of this course of research lead the authors to believe that a specific morphology is dependent upon cooling rate and laser fluence.Research limitations/implications: The findings show that further research is required to fully understand how certain morphologies form as a function of cooling rate and laser fluence. It should be noted that morphologies observed in laser processed grinding wheels include cellular and fully dendritic morphologies in addition to faceted vertices.Practical implications: The results imply that laser dressed grinding wheels can be used for machining different materials at different grinding speeds. The paper also shows that much development is needed to identify laser processing conditions that are appropriate for different workpiece materials.Originality/value: The paper shows that different morphologies can be used to machine workpiece materials under different conditions. The originality in the paper is focused on the formation on minute cutting points using increasing laser fluences.

  18. Ductile streaks in precision grinding of hard and brittle materials

    V C Venkatesh; S Izman; S Sharif; T T Mon; M Konneh

    2003-10-01

    Ductile streaks produced during diamond grinding of hard and brittle materials have aided the subsequent process of polishing. Two novel techniques were used to study the formation of ductile mode streaks during diamond grinding (primary process) of germanium, silicon, and glass. In the first technique, aspheric surfaces were generated on Ge and Si at conventional speeds (5000 rpm). In the second technique, diamond grinding of plano surfaces on glass and Si surfaces using high speed (100,000 rpm) was carried out. Form accuracy, surface finish and ductile mode grinding streaks are discussed in this paper. It was found that resinoid diamond wheels gave more ductile streaks than metal-bonded wheels but better form accuracy was obtained with the latter. Ductile streaks were obtained more easily with pyrex rather than with BK 7 glass thus necessitating very little time for polishing. Ductile streaks appeared in abundance on germanium rather than silicon. Both the novel grinding techniques were used on CNC machining centres.

  19. Rolling Force and Rolling Moment in Spline Cold Rolling Using Slip-line Field Method

    ZHANG Dawei; LI Yongtang; FU Jianhua; ZHENG Quangang

    2009-01-01

    Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process (finishing rolling is excluded) are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that:the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable;in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process;the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.

  20. Spray Rolling Aluminum Strip

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  1. Control system for the surface quality of hot-rolled metal

    Full text: The modern ideas about quality of products are based on the principle of absolute satisfaction of the requirements and recommendations of the buyer. The presence of surface defects of steel-smelting and rolling origin is characteristic for the production of hot-rolling mill. The automatic surface inspection system (ASIS) includes two digital line video cameras for the filming of the upper and lower surface of the flat bar, a block for illumination of the upper and lower surface of the flat bar and a computer equipment. A system which secures 100 % control of the upper and lower surface of the rolled metal, detects automatically and classifies the sheet defects in the real time mode, was mounted 2003 for the first time in the domestic practice at the hot rolling mill 2000 JSC «Novolipetsk Iron & Steel Corporation» (NISC). The whole assortment of the mill 2000 was divided into five groups according to the outward appearance of the surface. The work on identifying the defects of hot-rolled metal and on widening the data base of knowledge of ASIS was continued after the guarantee tests. More than ten thousand images of defects were added to the data base during the year. key words: hot-rolling sheet, surface quality control, data base of defects

  2. Effect of Carbon Content in Stainless Steels on Quantity of Grinding Energy

    Wójcik R.

    2014-10-01

    Full Text Available The paper presents a study of the process of grinding stainless steels with different carbon contents. Verified the size and scope of the energy which is introduced in the surface layers for different types of abrasive grains and binders. The influence of parameters in plunge grinding process was considered in studies. The energy ratio was used for this purpose, which was calculated by multiplying energy and time of grinding wheel contact with the workpiece. To investigate influence of different carbon content on the level of energy density generated during grinding process special parameter Bp have been evaluated. The grinding tests were conducted in dry grinding technique.

  3. Development of a grinding-specific performance test set-up

    Olesen, C. G.; Larsen, B. H.; Andresen, E. L.;

    2015-01-01

    The aim of this study was to develop a performance test set-up for America's Cup grinders. The test set-up had to mimic the on-boat grinding activity and be capable of collecting data for analysis and evaluation of grinding performance. This study included a literature-based analysis of grinding...... an exponentially rising resistance. A custom-made grinding ergometer was developed with computer-controlled resistance and capable of collecting data during the test. The data collected can be used to find measures of grinding performance such as peak power, time to complete and the decline in...... repeated grinding performance....

  4. Flow Stress Evaluation in Hot Rolling of Steel

    Aghasafari, P.; Salimi, M.; Daraei, A.

    2014-08-01

    In this paper, an inverse analysis technique is used to obtain the flow curve of materials in a hot rolling finishing mill. This technique is based on minimization of the differences between the experimental and computed values. The flow curves and the friction coefficients at roll/work-piece interface are derived from two different models. Model I is based on simple slab method of analysis. Model II is based on a modified slab method in which the effect of shear stress in calculating the rolling force and torque is taken into account. It is shown that the developed inverse analysis technique is reliable and can simultaneously determine a more accurate flow stress for the material as well as a better estimation for the interface friction factors.

  5. Austempering of hot rolled transformation-induced plasticity steels

    Zhuang Li; Di Wu

    2008-01-01

    Thermomechanical controlled processing (TMCP) was conducted by using a laboratory hot rolling mill. Austempering inAustempering in the salt bath after hot rolling Was investigated. The effect of isothermal holding time on mechanical properties was studied throughing of the microstructure and mechanical properties of the specimens. The mechanism of transformation-induced plasticity (TRIP) was discussed. The results show that the microstructure of these steels consists of polygonal ferrite, granular bainite, and ad TRIP occur in the hot rolled Si-Mn TRIP steels. Excellent mechanical properties were obtained for various durations at 400℃. Prolonged holdingprecipitation, which destabilized the austenite. The mechanical properties were optimal when the specimen was held for 25 min, and the tensile strength, total elongation, and strength ductility balance reached the maximum values of 776 MPa, 33%,respevtively.

  6. The use of Bayesian Networks in Detecting the States of Ventilation Mills in Power Plants

    Sanja Vujnović

    2014-06-01

    Full Text Available The main objective of this paper is to present a new method of predictive maintenance which can detect the states of coal grinding mills in thermal power plants using Bayesian networks. Several possible structures of Bayesian networks are proposed for solving this problem and one of them is implemented and tested on an actual system. This method uses acoustic signals and statistical signal pre-processing tools to compute the inputs of the Bayesian network. After that the network is trained and tested using signals measured in the vicinity of the mill in the period of 2 months. The goal of this algorithm is to increase the efficiency of the coal grinding process and reduce the maintenance cost by eliminating the unnecessary maintenance checks of the system.

  7. Use of in-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    Piscotty, M. A., LLNL

    1997-08-01

    This paper presents recent work performed at Lawrence Livermore National Laboratory to develop cost-effective, versatile and robust manufacturing methods for grinding precision features in structural ceramics using metal-bond, superabrasive grinding wheels. The developed processes include utilizing specialized, on-machine hardware to generate precision profiles onto grinding wheels using electrical-discharge machining (EDM) and a contoured rotating electrode. The production grinding processes are described, which were developed and used to grind various precision details into a host of structural ceramics such as Al{sub 2}O{sub 3}, Si{sub 3}N{sub 4}, and BeO. The methodologies, hardware and results of both creep-feed and cylindrical grinding are described. A discussion of imparted grinding damage and wheel wear is also presented.

  8. 磨料有序化排布砂轮磨削 TC4温度实验研究%Experimental investigation of grinding temperature when grinding TC4 with engineered grinding wheels

    陈晨; 王军; 吕玉山; 刘兆博; 王新争

    2015-01-01

    In order to achieve the variation of grinding temperature during grinding TC4 with engineered grinding wheels . Phyllotactic , staggered and random arrangement way of electroplating CBN grinding wheels was used for grinding TC4 .Through the grinding experiment , the relationships of the feed velocity and grinding depth on the workpiece surface temperature and the comparison of grinding temperature with three kinds of engineered grinding wheels were studied . The test results revealed that the TC4 grinding temperature with engineered grinding wheels could be effectively reduced at the same grinding conditions , and lower surface temperature could be obtained with phyllotactic grinding wheel .%为了获得磨料有序化排布砂轮磨削 TC4的温度变化规律,使用电镀 CBN 砂轮对 TC4合金进行磨削实验。砂轮分别采用叶序、错位和无序3种不同的磨料排布方式。研究了工件表面平均温度与进给速度和磨削深度的关系,并对3种磨料排布方式的电镀 CBN 砂轮磨削工件时温度的变化形态进行对比。结果表明:在相同磨削条件下,磨料有序化排布能有效降低 TC4的磨削温度,使用叶序排布磨料砂轮能获得更低的工件表面温度。

  9. REVIEW OF DRESSING AND TRUING OPERATIONS FOR GRINDING WHEELS

    UJJAWAL MAYANK SRIVASTAVA

    2013-01-01

    Full Text Available Grinding is an operation applied in almost every type of manufacturing process. It aims to produce high surface finish and to maintain close tolerances in the manufactured product. To make the grinding operation more productive and efficient, dressing and truing operations are performed on the grinding wheels. Various techniques are available and are used for the same. Since many permutations and combinations exists among the factors like economics, efficiency, accuracy, complexity, etc. of the dressing process, so continuous efforts are made to develop or adopt a technique that gives the best result while fulfilling the maximum number of factors. This can be accomplished by comparing the present techniques on the same ground. With this aim, the unconventional techniques with in-process configuration were developed that have several advantages over theirconventional counterparts.

  10. Research on Grinding and Polishing Force Control of Compliant Flange

    Li Chuang

    2015-01-01

    Full Text Available The automation of the grinding and polishing process is important to improve the production efficiency of the part surfaces. In this paper, a new compliant flange mounted on the end of the industrial robots for the robotic grinding and polishing force control is developed. With regard to the non-linear and time-varying problem of the contact force, the mathematical model of the new force control system was presented and the fuzzy PID control strategy was used to drive the proposed system. Especially, the air spring and electric proportional valve is studied to establish the model. The simulation results show that the selected control strategy has quick response and good robustness, which satisfies the real-time requirements of the grinding and polishing force control in processing.

  11. Characterization of grinding wheels: An annotated Bibliography. Final report

    McClung, R.W.

    1995-12-01

    The characteristics of grinding wheels, after both fabrication and periods of operation, have a significant effect on the processed surface and the mechanical properties of advanced ceramics. An extensive literature survey and review has been conducted to determine and catalogue the various characterization methods that have been investigated and reported. Although many of the references have addressed the grinding of metals, the historical and technical merit justify their inclusion in this bibliography. For convenience, the references have been subdivided into nine subheadings: Nondestructive examination; elasticity and stiffness; wheel hardness; topography and profilometry; observation of texture of wheel surfaces wheel wear; in process monitoring of grinding, acoustic emission, other; characteristics of ground surfaces; and miscellaneous.

  12. Analytical inverse solution for coupled thermoelastic problem for the evaluation of contact stress during steel strip rolling

    WEISZ-PATRAULT, Daniel; Ehrlacher, Alain; Legrand, Nicolas

    2013-01-01

    Knowledge of the contact stress between roll and strip is a critical factor in modern, high-speed rolling mills. Previously two inverse analytical methods have been developed to determine the elastic contact stress on the one hand and the heat flux or the temperature in the whole roll (and especially at the surface) on the other hand, by measuring the stress tensor inside the roll body with fibre optics and by measuring the temperature with a thermocouple fully embedded at only one point insi...

  13. Effect of Milling Time on Al-Fe-Cr-20 Wt. % Al2O3composite Prepared Through Ball Milling

    Hameedur Rehman Khan

    2014-07-01

    Full Text Available One of the main challenges towards achieving a homogeneous distribution of the ceramic phase in the metal matrix composites is agglomeration of the reinforcement particles. Mechanical alloying is among the most important processing techniques used for manufacturing of metal matrix composites (MMCs.An attempt was made to synthesize Al-Fe-Cr-Al2O3composites synthesized through mechanical alloying. Al2O3 is used as reinforcement. Ethanol (5 wt. % has been used as a process control agent (PCA. Mechanical alloying is carried out in a conventional ball mill using stainless steel grinding media at 115 rpm in the argon environment for 5h, 10h and 15h. The ball to powder weight ratio was maintained at 20:1. The characterization of the ball milled powder was followed by scanning electron microscopy (SEM. Showed the formation of a homogeneous phase for all compositions after milling for 15 h. XRD patterns were recorded for the milled powders, and analyzed using Williamson–Hall method and Scherrer’s equation to determine the lattice strain and grain size.EDX is performed to check the contamination of composites during the mechanical alloying.XRD is used to study structural evolution of synthesized aluminium composite. Effect of milling time is investigated on synthesized Al-Fe-Cr-20 wt. % Al2O3 composites.

  14. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  15. Design and experimental study of a micro-groove grinding wheel with spray cooling effect

    Shi Chaofeng

    2014-04-01

    Full Text Available The effectiveness of grinding fluid supply has a crucial impact on grinding quality and efficiency in high speed grinding. In order to improve the cooling and lubrication, through in-depth research of self-inhaling internal cooling method and intermittent grinding mechanism, a new spray cooling method used in high speed grinding is proposed. By referring to the structure of bowl-shaped dispersion disk, the grinding wheel matrix with atomization ability is designed; through studying heat transfer of droplet collision and the influence of micro-groove on the boiling heat transfer, grinding segment with micro-groove is designed to enhance the heat flux of coolant and achieve maximum heat transfer between droplets and grinding contact zone. High-speed grinding experiments on GH4169 with the developed grinding wheel are carried out. The results show that with the micro-groove grinding wheel just 5.4% of pump outlet flow rate and 0.5% of spindle energy is needed to reduce the grinding temperature to 200 °C, which means the developed grinding wheel makes cooling high efficient and low energy consuming.

  16. Quality Improvement in the Production Process of Grinding Balls.

    Andrew Muzinda; Rumbidzai Muvunzi; Catherine Maware

    2013-01-01

    The paper outlines how experiments were carried out to determine the optimum chromium/carbon (Cr/C) ratio that brings the required hardness of 65HRC and to establish a quenching technique for the grinding balls. Matlab was also used to develop a mathematical model for the ball wear rate and its cost effectiveness basing on surface theory and volume theory. From the experimental results, the Cr/C ratio in the chemical composition 18:2 gave the required hardness. Also water quenched grinding ba...

  17. Development of micro-grinding mechanics and machine tools

    Park, Hyung Wook

    Micro-grinding with microscale machine tools is a micro-machining process in precision manufacturing of microscale parts such as micro sensors, micro actuators, micro fluidic devices, and micro machine parts. Mechanical micro-machining generally consists of various material removal processes. Micro-grinding of these processes is typically the final process step and it provides a competitive edge over other fabrication processes. The quality of the parts produced by this process is affected by process conditions, micro-grinding wheel properties, and microstructure of materials. Although a micro-grinding process resembles a traditional grinding process, this process is distinctive due to the size effect in micro-machining because the mechanical and thermal interactions between a single grit and a workpiece are related to the phenomena observed in micro-machining. However, there have not been enough modeling studies of the micro-grinding process and as a result, little knowledge base on this area has been accumulated. In this study, the new predictive model for the micro-grinding process was developed by consolidating mechanical and thermal effects within the single grit interaction model at microscale material removal. The size effect of micro-machining was also included in the proposed model. In order to assess thermal effects, the heat partition ratio was experimentally calibrated and compared with the prediction of the Hahn model. Then, on the basis of this predictive model, a comparison between experimental data and analytical predictions was conducted in view of the overall microgrinding forces in the x and y directions. Although there are deviations in the predicted micro-grinding forces at low depths of cut, these differences are reduced as the depth of cut increases. On the other hand, the optimization of micro machine tools was performed on the basis of the proposed design strategy. Individual mathematical modeling of key parameters such as volumetric error

  18. Dry recycling of grinding sludge in MOX fuel fabrication

    Advanced Fuel Fabrication Facility (AFFF) is manufacturing MOX (U,Pu)O2 fuel on regular basis for TAPS reactor. Fuel pellet fabrication is done by powder metallurgy route involving cold compaction and sintering. In order to get diametrical specification the sintered pellets are centerless ground using diamond grind wheel in presence of liquid coolant which generates grinding sludge. The sludge contains uranium and plutonium with some amount of impurities. An attempt has been made to study recycling of this sludge (dirty reject oxide) by dry recycling route. This paper discusses the process developed at AFFF. (author)

  19. Possibilities of Pelletizing and Briquetting of Dusts from Castings Grinding

    A. Pribulová; Baricová, D.; P. Futaš; P. Gengeľ

    2010-01-01

    Foundry dust can be divided into three groups: metallic dust with Fe content over 70%, mixed dust with Fe or SiO2 content between 10 –70% and sand wastes with minimum content of SiO2 about 70%. Dust from castings grinding with high Fe content (87.9%) is still landfillin Slovakia. The aim of experiments with dust from grinding has been to find the cheapest way of dust agglomeration with minimumamount of binder because of melting in the electric induction furnace. The dust was pelletized and br...

  20. Analysis of cement superplasticizers and grinding aids a literature survey

    This literature survey reviews the methods for analysis of cement plasticizers and organic grounding aids in cement solutions in preparation of grouts/concrete and methods for determination of plasticizers and grinding aids in groundwater conditions. The survey focuses on three different types of superplasticizers: sulphonated naphthalene condensates, sulphonated melamine condensates and polycarboxylates. There are various organic grinding aids, such as alkanolamines, glycols or phenolic compounds, used in the cement industry. This review is concerned with the following compounds: triethylenetetramine, tetraethylenepentamine, diethanolamine, triethanolamine, triisopropanolamine, ethyleneglycol, diethyleneglycol, aminoethylethanolamine, hydroxyethyl diethylenetriamine and phenol. (orig.)

  1. INVESTIGATION OF SURFACE TEMPERATURE IN HIGH-EFFICIENCY DEEP GRINDING

    Zhao Henghua; Cai Guangqi; Jin Tan

    2005-01-01

    A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding. The mathematical expressions are driven to calculate the surface temperature. The transient behavior of the maximum temperature on contact area is investigated in different grinding conditions with a J-type thermocouple. The maximum contact temperatures measured in different conditions are found to be between 1 000 ℃ and 1 500 ℃ in burn-out conditions. The experiment results show good agreement with the new thermal model.

  2. Unusual orbitocranial penetrating injury by a grinding wheel: case report

    Murat Vural; Yakup Karabagli; Hikmet Basmak; Baki Adapinar; Ramazan Durmaz; Metin Ant Atasoy

    2009-01-01

    @@ Orbitocranial penetrating injuries are uncommon and usually life threatening, which constitute about 0.4% of all head injuries, 24% of penetrating head trauma in adults, and 45% in children.1,2,3They may occur accidentally or due to an assault and may have serious consequences and can be potentially fatal.4,5 Immediate plastic and reconstructive surgery, ophthalmology and radiology consultations are essential for the proper diagnosis and treatment. We reported an adult patient with a transorbital cerebral injury by an unusual material---grinding wheel. To our knowledge, this is the first reported case of transorbital penetrating injury by a grinding wheel in the literature.

  3. Research on Grinding and Polishing Force Control of Compliant Flange

    Li Chuang; Wang Zhenhua; Fan Cheng; Chen Guodong; Huang Ting

    2015-01-01

    The automation of the grinding and polishing process is important to improve the production efficiency of the part surfaces. In this paper, a new compliant flange mounted on the end of the industrial robots for the robotic grinding and polishing force control is developed. With regard to the non-linear and time-varying problem of the contact force, the mathematical model of the new force control system was presented and the fuzzy PID control strategy was used to drive the proposed system. Esp...

  4. Sliding and Rolling: The Physics of a Rolling Ball.

    Hierrezuelo, J.; Carnero, C.

    1995-01-01

    Presents an approach that provides a simple and adequate procedure for introducing the concept of rolling friction. Discusses some aspects related to rolling motion that are the source of students' misconceptions. Presents several didactic suggestions. (JRH)

  5. A new MPS {sup trademark} mill for the Veltheim Power Station

    Baumeister, W. [Gemeinschaftskraftwerk Weser GmbH, Veltheim (Germany); Bischoff, W.; Pannen, H. [BBP Energy GmbH, Oberhausen (Germany)

    2002-07-01

    Extensive tests in the coal grinding test field and in the flow laboratory, form together with the advanced CFD calculations as well as operating experience with over 2000 operating MPS ring and roller mills, the basis for the design of a new mill. In this the well-known principle of the MPS type ring and roller mill as best representative for hard coal pulverising worldwide has been retained. Tests at the size reduction model have shown that there is further potential for a higher output capacity. By means of new design and operating parameters the capacity was increased by more than 30%. It was necessary to verify these results at a test mill in a power plant. (orig.)

  6. Rolling at small scales

    Nielsen, Kim L.; Niordson, Christian F.; Hutchinson, John W.

    2016-01-01

    The rolling process is widely used in the metal forming industry and has been so for many years. However, the process has attracted renewed interest as it recently has been adapted to very small scales where conventional plasticity theory cannot accurately predict the material response. It is well...... plasticity. Metals are known to be stronger when large strain gradients appear over a few microns; hence, the forces involved in the rolling process are expected to increase relatively at these smaller scales. In the present numerical analysis, a steady-state modeling technique that enables convergence...

  7. Microstructural Characterization of Calcite-Based Powder Materials Prepared by Planetary Ball Milling

    Wen-Tien Tsai

    2013-08-01

    Full Text Available In this work, a planetary ball milling was used to modify the surface properties of calcite-based material from waste oyster shell under the rotational speed of 200–600 rpm, grinding time of 5–180 min and sample mass of 1–10 g. The milling significantly changed the microstructural properties of the calcite-based minerals (i.e., surface area, pore volume, true density, and porosity. The surface characterization of the resulting powder should be macroporous and/or nonporous based on the nitrogen adsorption/desorption isotherms. Under the optimal conditions at the rotational speed of 400 rpm, grinding time of 30 min and sample mass of 5 g, the resulting calcite-based powder had larger specific surface area (i.e., 10.64 m2·g−1 than the starting material (i.e., 4.05 m2·g−1. This finding was also consistent with the measurement of laser-diffraction (i.e., 9.7 vs. 15.0 μm of mean diameter. In addition, the results from the scanning electron microscope (SEM observation indicated that surface roughness can be enhanced as particle size decreases as a result of particle-particle attrition. Thus, grinding the aquacultural bioresource by a high-energy ball milling can create the fine materials, which may be applied in the fields of inorganic minerals like aggregate and construction material.

  8. Effect of pass schedule and groove design on the metal deformation of 38MnVS6 in the initial passes of hot rolling

    R S Nalawade; V R Marje; G Balachandran; V Balasubramanian

    2016-01-01

    The deformation behaviour of a hot rolled micro-alloyed steel bar of grade 38MnVS6 was examined using an FEM model during the initial passes in a blooming mill, as a function of three different pass schedules,roll groove depth, collar taper angle and corner radius. The simulations predicted the effective strain penetration,load, torque, fish tail billet end shapes, and metal flow behaviour at a chosen temperature, mill rpm and draft. The model predictions were validated for typical groove geometry and a typical pass schedule. Lower collar taper angle, lower corner radius and higher depth of groove in hot rolling enabled achievement of higher strain penetration, higher mill load and lower fish tail formation. The present study establishes the capability of the model to improve the internal quality of the rolled billet as measured by effective strain which was corroborated to the rolled bar macrostructure and microstructure. The model enables yield improvement by the choice of draft to minimise fish tail losses. The surface quality is improved by the ability to avoid fin formation that occurs at certain conditions of rolling. Thus, the groove geometry, roll pass schedule and rolling mill parameters and temperature can be optimised for best product quality and yield.

  9. New Trends in Hot Strip Mill Roughing Mills: Characterization of High Chromium Steel and Semi-HSS Grades

    Lecomte-Beckers, Jacqueline; Sinnaeve, Mario; Tchuindjang, Jérôme Tchoufack

    2011-01-01

    Two alloys grades for work rolls used in the roughing stand of Hot Strip Mill (HSM) are compared. The first grade known as High Chromium Steel (HCS) is presently the most widely used alloy for such an application, while the second one known as semi-High-speed Steel (semi-HSS) is the new grade developed to improve the overall performance of the work roll in the roughing stands of the HSM. In the present paper, the new semi-HSS grade is studied starting from three chemical compositions close...

  10. Slitting criterion for various rolling speeds in MSR rolling process

    A. Stefanik

    2008-03-01

    Full Text Available Purpose: The main idea of MSR technology is the capability of producing two, three, four and even five rods simultaneously from a single strip in a hot rolling process. Correctly separation of the joined strips is the one of the mainly problem in MSR process. Changing the rolling speed may causes easier of the strand division. In this paper results of the computer simulation of the double slitting rolling process were presented.Design/methodology/approach: For numerical modelling of the multi rolling process a computer program Forge 2005, based by the finished element method was used. As a slitting criterion normalised Cockroft – Latham criterion was used.Findings: For the analysis performed in this study, it was found that increasing of the rolling speed causes of increasing the normalized Cockroft – Latham criterion. For the small values of rolling velocity the strip separation was easier.Research limitations/implications: Multi Slit Rolling process is applied in ribbed rods rolling. Adjusting of the rolling speed in multi slit rolling process could improve of the slitting band to the separated strips.Originality/value: Incorrect construction or bad gap matching could cause lack of separation propelled slitting rolls. The separation of the band is effected by means of separating rollers, which shape must be properly designed to suit to the slitting pass. Changing of the rolling speed could improve of the separation to the single strips.

  11. FM Interviews: Stephanie Mills

    Valauskas, Edward

    2002-01-01

    Stephanie Mills is an author, editor, lecturer and ecological activist who has concerned herself with the fate of the earth and humanity since 1969, when her commencement address at Mills College in Oakland, Calif., drew the attention of a nation. Her speech, which the New York Times called "perhaps the most anguished statement" of the year's crop of valedictory speeches, predicted a bleak future. According to Mills, humanity was destined for suicide, the result of overpopulation and overuse ...

  12. Research on Stability Prediction of the Crankshaft CNC Tangential Point Tracing Grinding

    Zhuoda Jiang; Yongyi He

    2015-01-01

    As the key part of internal combustion engines, crankshaft with high efficiency and accuracy processing has always been the target of the engine manufacturer’s pursuit. Grinding is used to obtain the ultimate dimensional accuracy and surface finish in the crankshaft machining. Grinding of the main journals and the pin journals can be accomplished in a single clamping operation by CNC Tangential Point Tracing grinding technology. However, the chatter in the grinding process is harmful to the p...

  13. Temperature Prediction in High Speed Bone Grinding using Motor PWM Signal

    Tai, Bruce L.; Zhang, Lihui; Wang, Anthony C.; Sullivan, Stephen; Wang, Guangjun; Albert J. Shih

    2013-01-01

    This research explores the feasibility of using motor electrical feedback to estimate temperature rise during a surgical bone grinding procedure. High-speed bone grinding is often used during skull base neurosurgery to remove cranial bone and approach skull base tumors through the nasal corridor. Grinding-induced heat could propagate and potentially injure surrounding nerves and arteries, and therefore, predicting the temperature in the grinding region would benefit neurosurgeons during the o...

  14. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  15. Numerical modelling of the forging process of rolls for rolling mills

    Charles, J F; Castagne, S.; Zhang, Lihong; Habraken, Anne; Cescotto, Serge

    2000-01-01

    This article presents comparisons of forging processes between two flat tools, between two round tools, and at different forging temperatures. Simulation results help to recover and better understa,d long practice in the forging industry.

  16. Ship Roll Motion Control

    Perez, Tristan; Blanke, Mogens

    2010-01-01

    . This tutorial paper presents an account of the development of various ship roll motion control systems and the challenges associated with their design. The paper discusses how to assess performance, the applicability of dierent models, and control methods that have been applied in the past....

  17. Person og Rolle

    Szatkowski, Janek

    2011-01-01

    Distinktionen mellem person og rolle forslås som grundlag for et præcist og anlytisk anvendeligt begreb om performativitet. Begrebet tager sigte på at beskrive enkeltindividers og gruppers kommunikation med henblik på hvordan kommunikation etableres. Performativitet gør det muligt at iagttage den...

  18. Rolling Cylinder Phase 1

    Margheritini, Lucia; Taraborrelli, Valeria Taraborrelli

    Margheritini and Valeria Taraborrelli(valeria.taraborrelli@hotmail.it) with a total of 3 day visit from the developers. Laboratory tests in irregular waves will be performed by Lucia Margheritini. The report is aimed at the first stage testing of the Rolling Cylinder wave energy device. This phase includes...

  19. Contact and Non-contact Measurements of Grinding Pins

    Magdziak Marek

    2015-01-01

    Full Text Available The paper presents the results of contact and non-contact measurements of external profiles of selected grinding pins. The measurements were conducted in order to choose the appropriate measuring technique in the case of the considered measurement task. In the case of contact measurements the coordinate measuring machine ACCURA II was applied. The used coordinate measuring machine was equipped with the contact scanning probe VAST XT and the Calypso inspection software. Contact coordinate measurements were performed by using of different measurement strategies. The applied strategies included different scanning velocities and distances between measured points. Non-contact measurements were conducted by means of the tool presetter produced by the Mahr company. On the basis of gained results the guidelines concerning measurements of grinding pins were formulated. The measurements of analyzed grinding pins performed by means of the non-contact measuring system are characterized by higher reproducibility than the contact measurements. The low reproducibility of contact measurements may be connected with the inaccuracy of the selected coordinate measuring machine and the measuring probe, the measurement parameters and environmental conditions in the laboratory where the coordinate measuring machine is located. Moreover, the paper presents the possible application of results of conducted investigations. The results of non-contact measurements can be used in the simulation studies of grinding processes. The simulations may reduce the costs of machining processes.

  20. Automatic programming of grinding robot restoration of contours

    Are Willersrud

    1995-07-01

    Full Text Available A new programming method has been developed for grinding robots. Instead of using the conventional jog-and-teach method, the workpiece contour is automatically tracked by the robot. During the tracking, the robot position is stored in the robot control system every 8th millisecond. After filtering and reducing this contour data, a robot program is automatically generated.

  1. GRINDING OF SHAPED TOOLS ON CNC TOOL GRINDER

    Ján Kráľ

    2013-03-01

    Full Text Available Worm gears are special gears consisting of a worm wheel and a worm. Worm gears can be produced in different ways, depending on the size of the transmission, the number of courses, the pitch angle of worm profile, the number of units produced, the purpose of application, etc. As cylindrical worm gears we consider the cylindrical worms with globoid gears, globoid worm with globoid worm gear and globoid worm with cylindrical worm gearing. This paper deals with the evolvent worm whose curve of the tooth side in the front plane is evolvent. The production of worm with an optimal profile for optimal meshing conditions is an increasingly frequent focus of worm gear manufacturers. The problem of designing the tool cutting edge can be divided into several steps. This article deals with the problems of optimum design of a tool shape for the production of worms; and the problems of calculating the coordinates of the transition cutting edge shape, and thus the path of grinding wheel for sharpening the tool cutting edge shape are solved. By grinding tool of grinding machine we can complete the worm shape and also sharpen the cutting edges of tools for production of worm surface. The problems of calculation of the coordinates are solved with regard to the functioning of the KON 250 CNC grinding machine logic.

  2. Microstructure studies of the grinding damage in monocrystalline silicon wafers

    ZHANG Yinxia; KANG Renke; GUO Dongming; JIN Zhuji

    2007-01-01

    The depth and nature of the subsurface damage in a silicon wafer will limit the performance of IC components.Damage microstructures of the silicon wafers ground by the #325,#600, and #2000 grinding wheels was analyzed.The results show that many microcracks,fractures, and dislocation rosettes appear in the surface and subsurface of the wafer ground by the #325 grinding wheel.No obvious microstructure change exists.The amorphous layer with a thickness of about 100 nm,microcracks, high density dislocations,and polycrystalline silicon are observed in the subsurface of the wafer ground by the #600 grinding wheel.For the wafer ground by the #2000 grinding wheel,an amorphous layer of about 30 nm thickness,a polycrystalline silicon layer,a few dislocations,and an elastic deformation layer exist.In general,with the decrease in grit size,the material removal mode changes from micro-fracture mode to ductile mode gradually.

  3. The Graduate Grind: A Critical Look at Graduate Education

    Michelle K. McGinn

    2010-05-01

    Full Text Available Abandonment, abuse, anxiety, betrayal, bitterness, breaking point, burnout, collapse, danger, death, desperation, discouragement, divorce, exhaustion, frustration, grind, hardships, hazing, hurdles, ignorance, impossible dream, isolation, killing the spirit, leaving, loneliness, murder, neglect, peril, ridicule, ritual, self-protection, sexual harassment, shock, snobbery, strain, strangulation, stress, suffering, suicide, survival of the fittest, trauma, and violence.

  4. THE FORMATION OF SURFACE MICRORELIEF WHEN GRINDING CONICAL PARTS

    KAYMIN V.G.; SABIROV F.C.

    2015-01-01

    Earlier works [1, 2] cover the issue of the influence of vibration of the metal-cutting machine on the quality of formed conical surfaces (roughness). This article covers the formation of microrelief of conical surface when grinding on the metal-cutting machine.

  5. Application of CBN Grinding Wheel in Double -Sided Grinding Machine%CBN 砂轮在双面研磨机上的应用

    路玮琳; 张爱民; 王新宇

    2015-01-01

    The CBN grinding wheel promotes grinding processing procedure.The characteristics and advantages of CBN grinding wheel are analyzed,and the selecting and dressing method for CBN grinding wheel during double -sided grinding machine application are introduced emphatically.The application effect is verified with an actual example dur-ing grinding process of ring end face.%CBN 砂轮推动了研磨加工的进程,分析 CBN 砂轮的特性及优势,重点介绍了 CBN 砂轮在双面研磨机上应用时的选择和修整方法,并通过实例验证了在套圈端面研磨加工中的应用效果。

  6. Finite-element Mathematical Modeling of Combined Processes of Hot Rolling and Plastic Bending

    Salganik, V.; Pesin, A.

    2004-06-01

    Finite-element viscoplastic mathematical model of combined process of asymmetrical rolling and plastic sheet bending has been created. Modeling of a new technology and its further introduction for a plate mill made it possible to have new expensive production — large-size bodies of revolution in the form of cylinders and cones.

  7. The Application of Light and Scanning Electron Microscopy During Flour Milling and Wheat Processing

    Moss, R.

    1985-01-01

    Light and scanning electron microscopy have been employed as part of an on-going study on the effect of the milling system on flour composition and quality. Examples are given of some areas where microscopy has been particularly useful in understanding the functional changes that take place during milling or the subsequent processing of the flour . The use of heavy reduction roll pressures was shown to modify gluten protein quality as well as produce the desired increase in starch damage. The...

  8. Effect of different milling processes on the mineral distribution in a coal powder

    Hao Juan; Zhang Hong; Yang Keyang; Lu Chao; Chen Jiabao; Li Yanan

    2012-01-01

    Coal samples obtained from Wanbei (WB),Pingxiang (PX),Liupanshui (LP),and Datong (DT) mines were pulverized,using either a vibration mill or a ball mill,to different degrees of fineness.The effect of the different grinding methods on the mineral distribution within the pulverized coal was investigated by using proximate analysis,particle size analysis,and float-sink tests.The results show that the ash content in WB,PX,and DT coal increases with increasing particle size overall,while the ash content of the LP coal remain almost the same within each size fraction.In that case the ash in each fraction is similar to that of the raw coal.The ash versus size distributions for the same coal sample milled with the same grinding method to different degrees of fineness are similar.The ash versus size distribution of the coal powder with a 15% screen residue that was prepared with the vibration mill is different from the distribution of a similar sample prepared with a ball mill.The curves also vary between different coal samples.The grinding method has a great influence on the distribution of minerals across the various particle sizes.The float-sink tests and the laser particle size analysis results on PX and DT coal samples show that fines dominate the higher density fractions although the large +2.0 g/cm3 fraction was dominated by coarse particles.The size distribution of the low density fraction and +2.0g/cm3 density fraction is bimodal.The size distribution of the intermediate density fraction is multimodal.

  9. Study of morphology and magnetic properties of the HoNi3 crystalline and ball-milled compound

    The morphology and magnetic properties of the HoNi3 crystalline and ball-milled intermetallic compounds are presented. The polycrystalline HoNi3 bulk compound crystallizes in the rhombohedral PuNi3 — type of crystal structure and indicates ferrimagnetic arrangement with the Curie temperature of TC = 57 ± 2 K, the helimagnetic temperature Th = 23 ± 2 K with the total saturation magnetic moment of 6.84 μB/f.u. at 2 K. The use of the ball-milling method leads to the formation of HoNi3 nanoflakes with typical thickness of less than 100 nm prone to agglomeration upon milling. The increase of grinding duration leads to the reduction in crystallite size, which was confirmed by various complementary microscopical and diffraction studies. Moreover, the increase in milling duration results in the emergence of the relatively small coercivity (HC), remanence (Mr) and a variation of the saturation magnetization (MS). - Graphical abstract: Display Omitted - Highlights: • The ball-milling method exhibits significant potential for producing RT3 nanopowders. • The AFM method was used for the first time in analysis of R–T nanoflakes morphology. • HoNi3 compound forms polycrystalline and textured nanoflakes evolving upon milling. • The decrease in crystallite size via grinding is confirmed by XRD, TEM and AFM. • The magnetic parameters were sensitive to the extension of pulverization b

  10. GRCop-84 Rolling Parameter Study

    Loewenthal, William S.; Ellis, David L.

    2008-01-01

    This report is a section of the final report on the GRCop-84 task of the Constellation Program and incorporates the results obtained between October 2000 and September 2005, when the program ended. NASA Glenn Research Center (GRC) has developed a new copper alloy, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb), for rocket engine main combustion chamber components that will improve rocket engine life and performance. This work examines the sensitivity of GRCop-84 mechanical properties to rolling parameters as a means to better define rolling parameters for commercial warm rolling. Experiment variables studied were total reduction, rolling temperature, rolling speed, and post rolling annealing heat treatment. The responses were tensile properties measured at 23 and 500 C, hardness, and creep at three stress-temperature combinations. Understanding these relationships will better define boundaries for a robust commercial warm rolling process. The four processing parameters were varied within limits consistent with typical commercial production processes. Testing revealed that the rolling-related variables selected have a minimal influence on tensile, hardness, and creep properties over the range of values tested. Annealing had the expected result of lowering room temperature hardness and strength while increasing room temperature elongations with 600 C (1112 F) having the most effect. These results indicate that the process conditions to warm roll plate and sheet for these variables can range over wide levels without negatively impacting mechanical properties. Incorporating broader process ranges in future rolling campaigns should lower commercial rolling costs through increased productivity.

  11. Test on 45 steel grinding forces in high efficiency deep grinding%45钢高效深磨磨削力的实验研究

    严勇; 郭力

    2012-01-01

    采用CBN砂轮,在砂轮线速度为90~210m/s的磨削条件下,对45钢进行了高效深磨实验.分析了不同工况对磨削力的影响.实验表明,在高效深磨过程中,提高砂轮线速度使磨削力减小,工件表面粗糙度值下降;增加磨削深度使磨削力上升、比磨削能下降、提高磨削效率,也能保证工件表面质量.%A process test of the high efficiency deep grinding for steel 45 was done by CBN grinding wheel at the speed of 90 ~ 210m/s. Analyzed the effect to the change of grinding force in terms of different working conditions. It has been shown that,during the high efficiency deep grinding, the grinding force is reducing with higher wheel speed, while the surface roughness is reducing. And increase the grinding depth,although grinding force will increased,but specific grinding energy drop,can greatly improve the grinding efficiency,but also can ensure the quality of the surface.

  12. Direct measures of mechanical energy for knife mill size reduction

    Bitra, V.S.P. [University of Tennessee; Womac, A.R. [University of Tennessee; Igathinathane, C. [Mississippi State University (MSU); Miu, P.I [University of Tennessee; Yang, Y.T. [University of Tennessee; Smith, D.R. [University of Tennessee; Chevanan, Nehru [University of Tennessee; Sokhansanj, Shahabaddine [ORNL

    2009-08-01

    data will be useful for preparing the feed material for subsequent fine grinding operations and designing new mills.

  13. Relationships of damaged starch granules and particle size distribution with pasting and thermal profiles of milled MR263 rice flour.

    Asmeda, R; Noorlaila, A; Norziah, M H

    2016-01-15

    This research was conducted to investigate the effects of different grinding techniques (dry, semi-wet and wet) of milled rice grains on the damaged starch and particle size distribution of flour produced from a new variety, MR263, specifically related to the pasting and thermal profiles. The results indicated that grinding techniques significantly (pflour. Wet grinding process yields flour with lowest percentage of starch damage (7.37%) and finest average particle size (8.52μm). Pasting and gelatinization temperature was found in the range of 84.45-89.63°C and 59.86-75.31°C, respectively. Dry ground flour attained the lowest pasting and gelatinization temperature as shown by the thermal and pasting profiles. Correlation analysis revealed that percentage of damaged starch granules had a significant, negative relationship with pasting temperature while average particle size distribution had a significant, strong negative relationship with gelatinization temperature. PMID:26258700

  14. Development of industrial production of ultrafine grained steel in tandem hot strip mill; Production industrielle d'acier a grain ultra-fin au train a bandes

    Kurahashi, R.; Hakomori, K.; Chikushi, I.; Morimoto, T. [Nakayama Steel Works, Ltd. (Japan); Yanagimoto, J. [Tokyo Univ. (Japan); Takaoka, S. [Kawasaki Heavy Industries Ltd., Kobe (Japan)

    2005-04-01

    Based on a model of microstructure evolution, an appropriate rolling schedule has been worked out to produce ultrafine grained steel (2 to 5 {mu}m) on the hot strip mill. This rolling schedule is characterized by a large reduction in the finishers followed by strong cooling. Implementing such a rolling schedule on a conventional HSM raises major problems: increased rolling torque and force, lowered crown and shape control, disturbed looper control, accelerated roll damage, increased slip between strip and roll, insufficient cooling efficiency. These problems have been solved on the new Nakayama HSM by introducing innovative processes such as: single roll drive with different diameter and a new CVC, curtain wall cooling in the finisher, low inertia hydraulic looper, new high-speed steel rolls with solid lubrication. (authors)

  15. Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

    Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

    1997-08-01

    Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

  16. Experimental investigation of abrasive electrodischarge grinding of Ti6Al4V titanium alloy

    R. Święcik

    2009-12-01

    Full Text Available Purpose: This work is focused on determination of effects of grinding conditions on effectiveness of abrasive electrodischarge grinding (AEDG process applied for removal of machining allowance and forming of surface geometrical texture (SGT. These results were compared with one obtained for conventional grinding.Design/methodology/approach: The experimental investigations of deep-seated surface grinding of Ti6Al4V titanium alloy using CBN grinding wheel with metal bond were the ground for this elaboration. The effectiveness of AEDG process was assessed based on specific tangential grinding force and energy of spark electric discharge and machining results were estimated on geometrical structure parameters.Findings: The effectiveness of machining allowance removal depended on conditions of AEDG process. Significant differences in SGT formed by AEDG process and conventional grinding were revealed.Practical implications: Abrasive electrodischarge grinding is useful to be particularly suitable for efficient and effective grinding of very hard structural materials such as high-alloy steel, sintered carbides, metal-based composite materials etc.Originality/value: AEDG experiments were carried out using the typical surface finishing grinder and especially adapted generator of spark discharge pulses. The majority of such experiments in the world were performed with the electrodischarge machine tool equipped with extra grinding wheel mounted on the grinding pin and functioning as one of the electrodes put into operation via pneumatic drive.

  17. Cryogenic Grinding: a Physical Technique to Retain Volatile Content in Natural Products

    Saxena, Rohit; Soni, Aditi; Saxna, S. N.; Rathore, S. S.; Barnwal, P.

    Cryogenics is the study of the production of very low temperature (below -150°C, -238°F or 123K) and the behavior of materials at those temperatures. Similarly, cryogenic grinding is a term supported by the act of grinding a thing at very low temperature. This technique is generally used to grind the material, which contains heat labile constituents viz- volatile oils in seed spices. Due to high fat content in spices, heat is generated, while energy is used to fracture a particle into a smaller size in conventional grinding process. During the normal grinding process, this generated heat causes temperature rise of grinder upto 950C. The increased temperature is responsible for a loss of volatile content in the tune of about 30% and also produces dark colour powder. Generally, continuous operation is not possible in normal grinding process due to melting of fat and sticking of powder on the grinding surface. The loss of volatile content can be significantly reduced by cryogenic grinding technique using liquid nitrogen or liquid carbon dioxide that provides the refrigeration needed to pre-cool the spices and maintain the desired low temperature by absorbing the heat generated during the grinding operation. The extremely low temperature during grinder condenses the volatile matter and retains their presence in spices. The application of cryogenic technology for grinding of spices has been scientifically proved to be a suitable technique with negligible loss of volatile content and improved colour of oil and grinding operation of seeds.

  18. Walk and roll robot

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  19. Research on automatic loading & unloading technology for vertical hot ring rolling process

    Xiaokai Wang

    2015-01-01

    Full Text Available The automatic loading & unloading technology is the key to the automatic ring production line. In this paper, the automatic vertical hot ring rolling (VHRR process is taken as the target, the method of the loading & unloading for VHRR is proposed, and the mechanical structure of loading & unloading system is designed, The virtual prototype model of VHRR mill and loading & unloading mechanism is established, and the coordinated control method of VHRR mill and loading & unloading auxiliaries is studied, the movement trace and dynamic characteristic of the critical components are obtained. Finally, a series of hot ring rolling tests are conducted on the VHRR mill, and the production rhythm and the formed rings' geometric precision are analysed. The tests results show that the loading & unloading technology can meet the high quality and high efficiency ring production requirement. The research conclusions have practical significance for the large-scale automatic ring production.

  20. Vitreous bond CBN high speed and high material removal rate grinding of ceramics

    Shih, A.J.; Grant, M.B.; Yonushonis, T.M. [Cummins Engine Co., Inc., Columbus, IN (United States); Morris, T.O.; McSpadden, S.B. [Oak Ridge National Lab., TN (United States)

    1998-08-01

    High speed (up to 127 m/s) and high material removal rate (up to 10 mm{sup 3}/s/mm) grinding experiments using a vitreous bond CBN wheel were conducted to investigate the effects of material removal rate, wheel speed, dwell time and truing speed ratio on cylindrical grinding of silicon nitride and zirconia. Experimental results show that the high grinding wheel surface speed can reduce the effective chip thickness, lower grinding forces, enable high material removal rate grinding and achieve a higher G-ratio. The radial feed rate was increased to as high as 0.34 {micro}m/s for zirconia and 0.25 {micro}m/s for silicon nitride grinding to explore the advantage of using high wheel speed for cost-effective high material removal rate grinding of ceramics.

  1. Roll waves in mud

    Balmforth, N. J.; Liu, J J

    2004-01-01

    The stability of a viscoplastic fluid film falling down an inclined plane is explored, with the aim of determining the critical Reynolds number for the onset of roll waves. The Herschel–Bulkley constitutive law is adopted and the fluid is assumed two-dimensional and incompressible. The linear stability problem is described for an equilibrium in the form of a uniform sheet flow, when perturbed by introducing an infinitesimal stress perturbation. This flow is stable for very high Reynolds numbe...

  2. Rolling bearing analysis

    Harris, Tedric A

    2001-01-01

    One of the most well-known experts in the field brings cutting-edge research to practitioners in the new edition of this important reference. Covers the improved mathematical calculations for rolling bearing endurance developed by the American Society of Mechanical Engineers and the Society of Lubrication and Tribology Engineers. Updated with new material on Condition-Based Maintenance, new testing methods, and new bearing materials.

  3. Hot rolling joining process

    In the case of incorporating nonferrous metal equipment in fuel reprocessing processes, from the viewpoint of reducing maintenance works for the piping connection to peripheral equipments, it is desirable to adopt the pipe joints of joining the materials of different kinds, which have the high reliability against leakage. In order to meet this demand, the development of the manufacturing technology of the pipe joints by hot rolling process has been carried out. As for the structure of this pipe joint, a small diameter nonferrous metal pipe and a large diameter stainless steel pipe are joined by hot rolling by using an inserted material. The materials are Ti-5% Ta, Ti and Zr for the nonferrous metals, SUS 304L for the stainless steel, and Ta foil for the inserted material. The merits and demerits of this pipe joints are shown. The control of the interface structure in the joining of different materials was carried out by using the inserted material. The method of manufacturing the pipe joints and the proper conditions of the rolling joining are explained. As for the performance of the pipe joints, the evaluations of the defects in the joining interface, the strength of the joining, the corrosion resistance and the susceptibility to stress corrosion cracking are reported. (K.I.)

  4. Controlled cooling technology for bar and rod mills -- Computer simulation and operational results

    Mauk, P.J.; Kruse, M.; Plociennik, U. [SMS Schloemann-Siemag AG, Dusseldorf (Germany)

    1995-09-01

    The Controlled Cooling Technology (CCT) developed by SMS to simulate the rolling process and automatic control of the water cooling sections is presented. The Controlled Rolling and Cooling Technology (CRCT) model is a key part of the CCT system. It is used to simulate temperature management for the rolling stock on the computer before the actual rolling process takes place. This makes it possible to dispense with extensive rolling tests in the early stages of project planning and to greatly reduce the extent of such tests prior to the start of commercial production in a rolling mill. The CRCT model has been in use at Von Moos Stahl Ag for three years. It demonstrates that, by targeted improvement of the set-up values in both the technology and the plant, it is possible to improve microstructure quality and achieve better geometrical parameters in the rolled products. Also, the results gained with the CCT system in practical operation at the Kia Steel Bar Mill, Kunsan, Korea, are presented.

  5. Preliminary study of sintering of metallic niobium processed for mechanical milling; Estudo preliminar da sinterizacao de niobio metalico processado por moagem de alta energia

    Tamura, H.M.; Vurobi Junior, S.; Cintho, O.M., E-mail: lenatamura@interponta.com.b [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Sandim, H.R.Z.; Leite, G.S. [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Escola de Engenharia

    2010-07-01

    In present study was preliminary study of mechanical milling influence on preparing of metallic niobium powder for sintering. Sample of metallic niobium in powder passing in sieve no. 635 mesh was processed by mechanical milling in SPEX mill for 8 hours using power grinding of 7:1 and a nitrogen atmosphere. The powder was annealed at different temperatures, 900 deg C, 1000 deg C, 1100 deg C and 1200 deg C for 1 hour in an atmosphere of hydrogen and argon to study their crystallization, which then were formed into blank for analysis of the curves compressibility. These samples were also subjected to x-ray diffraction in that their data were compared between the annealing temperatures. We also evaluate the compressibility curves of niobium samples with and without grinding these samples were subjected to x-ray diffraction and fluorescence. (author)

  6. Influence of clinker grinding-aids on the intrinsic characteristics of cements and on the behaviour of mortars

    Fernández Luco, L.

    2003-12-01

    Full Text Available In the production of portland cement, grinding aids are used to improve the grinding stage and reduce the energy required to achieve the required fineness. These additives remain in the final product and they might influence the characteristics and properties of the cement, and thus, mortar and concrete. This paper presents an evaluation of two grinding-aid additives used in the production of portland cement ground in a ball mill at a laboratory stage, with suitable proportions of portland cement clinker and gypsum. A control cement mix was also produced without using any admixture and the results are shown on a comparative basis. Conclusions indicate that grinding-aids additives have some influence on the characteristics of portland cement produced, increasing their specific surface and modifying microstructure and its packing ability. Mortars and concretes made with cements ground with the addition of gringing-aids exhibit higher strength at any age and a reduced water demand. Special attention should be taken to consider any interaction with water-reducing admixture in concretes and mortars.

    En la fabricación de cemento portland es una práctica creciente la utilización de aditivos para optimizar el proceso de molienda; éstos quedan incorporados en el producto final y pueden influir sobre las características y propiedades del cemento, morteros y hormigones. En este trabajo se presenta la evaluación de dos aditivos comerciales en la molienda conjunta de clínker de cemento portland y yeso comercial, tratados en un molino a bolas a escala de laboratorio, en forma comparativa con un cemento sin aditivo producido en forma equivalente. Las conclusiones indican que los aditivos de molienda tienen influencia en las características del cemento resultante, incrementando su superficie y modificando su microestructura y estado de agregación; los morteros mejoran sus prestaciones mecánicas a todas las edades y se reduce la demanda de agua

  7. Developments in Electrical Discharge Grinding process: A review

    Dr. Govindan P*1,

    2014-04-01

    Full Text Available Electrical discharge grinding (EDG is a hybrid process involving energy of sparking as well as mechanical grinding. The machining of thin and fragile material is very difficult for manufacturing industries and rapid demand of requirement could not be achieved. Electrical discharge machining is more acceptable machine tool for machining hard and brittle electrically conductive materials but its productivity is very low. In past decade, researchers have focused on EDG for machining these materials because there is no mechanical forces exerted on work piece during machining and it gives better performances than EDM due to the rotating speed of wheel. Therefore, the objective of this paper is to review the array of research works carried out on EDG process. It also focuses on recent developments for practical applications.

  8. Experimental studies of the energetically effective conditions of grinding of solids

    Zheng, Yu.; Kuznetsova, M. M.; Ved', V. E.; Aleksina, A. A.

    2016-05-01

    The energy effective conditions of milling of solids in a ball mill are experimentally studied. These data support the usefulness of developed techniques to determine the rational parameters of milling and to analyze the energy efficiency of milling equipment.

  9. Occlusal Grinding Pattern during Sleep Bruxism and Temporomandibular Disorder

    Yeni Wijaya; Laura S. Himawan; Roselani W. Odang

    2013-01-01

    Sleep Bruxism is a significant etiology of temporomandibular disorder (TMD) and causes many dental or oral problems such as tooth wear or facet. There is no study analyzing the relationship between sleep bruxism and TMD. Objective: To investigate any relationship between occlusal grinding pattern during sleep bruxism and temporomandibular disorder. Methods: A cross-sectional study involving 30 sleep bruxism patients attended the Faculty Dentistry Universitas Indonesia Teaching Hospital (RSGMP...

  10. Preparation and characterization of nanocrystalline ZrO2-7%Y2O3 powders for thermal barrier coatings by high-energy ball milling

    Bobzin, Kirsten; Zhao, Lidong; Schlaefer, Thomas; Warda, Thomas

    2011-06-01

    High-energy ball milling is an effective method to produce nanocrystalline oxides. In this study, a conventional ZrO2-7%Y2O3 spray powder was ball-milled to produce nanocrystalline powders with high levels of crystalline disorders for deposition of thermal barrier coatings. The powder was milled both with 100Cr6 steel balls and with ZrO2-3%Y2O3 ceramic balls as grinding media. The milling time was varied in order to investigate the effect of the milling time on the crystallite size. The powders were investigated in terms of their crystallite sizes and morphologies by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that under given milling conditions the powder was already nanostructured after 40 min milling. The crystallite size decreased significantly with increasing milling time within first 120 min. After that, a further increase of milling time did not lead to a significant reduction of the crystallite size. Ball-milling led to lattice microstrains. Milling with the steel balls resulted in finer nano-sized crystal grains, but caused the contamination of the powder. The nano-sized crystal grains coarsened during the heat-treatment at 1250°C.

  11. Rotary ultrasonic machining of CFRP: A comparison with grinding.

    Ning, F D; Cong, W L; Pei, Z J; Treadwell, C

    2016-03-01

    Carbon fiber reinforced plastic (CFRP) composites have been intensively used in various industries due to their superior properties. In aircraft and aerospace industry, a large number of holes are required to be drilled into CFRP components at final stage for aircraft assembling. There are two major types of methods for hole making of CFRP composites in industry, twist drilling and its derived multi-points machining methods, and grinding and its related methods. The first type of methods are commonly used in hole making of CFRP composites. However, in recent years, rotary ultrasonic machining (RUM), a hybrid machining process combining ultrasonic machining and grinding, has also been successfully used in drilling of CFRP composites. It has been shown that RUM is superior to twist drilling in many aspects. However, there are no reported investigations on comparisons between RUM and grinding in drilling of CFRP. In this paper, these two drilling methods are compared in five aspects, including cutting force, torque, surface roughness, hole diameter, and material removal rate. PMID:26614168

  12. Possibilities of Pelletizing and Briquetting of Dusts from Castings Grinding

    A. Pribulová

    2010-04-01

    Full Text Available Foundry dust can be divided into three groups: metallic dust with Fe content over 70%, mixed dust with Fe or SiO2 content between 10 –70% and sand wastes with minimum content of SiO2 about 70%. Dust from castings grinding with high Fe content (87.9% is still landfillin Slovakia. The aim of experiments with dust from grinding has been to find the cheapest way of dust agglomeration with minimumamount of binder because of melting in the electric induction furnace. The dust was pelletized and briquetted and as binders bentonite, water glass and cement were used. Briquettes made from dust from grinding with addition of water glass got compression strength after three months on the air about 82 kPa. Briquettes with addition of water glass were melted together with cast iron in electric induction furnace. Yield of metal from briquettes was around 80% and slag quantity around 4% (without briquettes the slag quantity was 1.4%.

  13. Physical characterization of coffee after roasting and grinding

    Gabriel Henrique Horta de Oliveira

    2014-09-01

    Full Text Available Flowability is an important characteristic of handling process for efficiency and reliability purpose of post-harvest operations, which are governed by the physical properties of the product. Physical properties determination is an important factor for formulation of machinery projects and sizing of post-harvest operations, which may impact considerably on the products quality, influencing directly the operation cost and company profit. Thus, the objective of this work was to evaluate and determinate some physical properties (repose angle, unit and bulk density, porosity and color coordinates, particle size, moisture content, water activity, angle of internal friction and effective angle of internal friction of coffee, such as to evaluate the influence of different roast and grinding degrees over these properties. Crude grain coffee (Coffea canephora and Coffea arabica, dehulled and dried were used. These were roasted at two levels: medium light and medium-dark brown, which Agtron numbers are, respectively, SCAA#65 and SCAA#45. After roasting process, grains were grinded at three particle sizes (thin, medium and thick. Both particle size and roast degree significantly affected physical properties of coffee. Coffee samples roasted at medium dark level obtained lower values of moisture content, water activity, repose angle, bulk and real density. Coffee samples grinded at level thin presented an increase of angle of internal friction and effective angle of internal friction, repose angle, bulk and real density, porosity and decrease of water activity values.

  14. Rolling motion in moving droplets

    Sumesh P Thampi; Rama Govindarajan

    2015-03-01

    Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling motion for any intermediate shape, and recently obtained a universal curve for the amount of roll as a function of a shape parameter using hybrid lattice Boltzmann simulations. In this paper, we discuss the linear relationship which is expected between the Capillary and Bond numbers, and provide detailed confirmation by simulations. We also show that the viscosity of the surrounding medium can qualitatively affect dynamics. Our results provide an answer to a natural question of whether drops roll or slide on a surface and carry implications for various applications where rolling motion may or may not be preferred.

  15. DEFECTS SIMULATION OF ROLLING STRIP

    Rudolf Mišičko; Tibor Kvačkaj; Martin Vlado; Lucia Gulová; Miloslav Lupták; Jana Bidulská

    2009-01-01

    The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores) without filler (surface defects) and filling by oxides and casting powder (subsurface defects). First phase of hot rolling process have been done by software simulation DEFORM 3D...

  16. Investigations upon the indefinite rolls quality assurance in multiple regression analysis

    The rolling rolls quality has been enhanced mainly due to the improvements of the chemical compositions of rolls materials. The realization of an optimal chemical composition can constitute a technical efficient mode to assure the exploitation properties, the material from which the rolling mills rolls are manufactured having a higher importance in this sense. This paper continues to present the scientifically results of our experimental research in the area of the rolling rolls. The basic research contains concrete elements of immediate practical utilities in the metallurgical enterprises, for the quality improvements of rolls, having in last as the aim the durability growth and the safety in exploitation. This paper presents an analysis of the chemical composition, the influences upon the mechanical properties of the indefinite cast iron rolls. We present some mathematical correlations and graphical interpretations between the hardness (on the working surface and on necks) and the chemical composition. Using the double and triple correlations which is really helpful in the foundry practice, as it allows us to determine variation boundaries for the chemical composition, in view the obtaining the optimal values of the hardness. We suggest a mathematical interpretation of the influence of the chemical composition over the hardness of these indefinite rolling rolls. In this sense we use the multiple regression analysis which can be an important statistical tool for the investigation of relationships between variables. The enunciation of some mathematically modeling results can be described through a number of multi-component equations determined for the spaces with 3 and 4 dimensions. Also, the regression surfaces, curves of levels and volumes of variations can be represented and interpreted by technologists considering these as correlation diagrams between the analyzed variables. In this sense, these researches results can be used in the engineers collectives of the

  17. Extreme mill make over

    Ruberg, Toomas

    2006-01-01

    This paper examines the operation and performance of a lumber mill. Generating positive cash flow and remaining profitable at coincident low points of the economic and seasonal cycle are major challenges. Mill metrics were benchmarked using industry data which revealed performance gaps in costs, production rate, quality and lumber recovery. Economies of scale were investigated for lumber manufacturing. Capacity utilization for the site empirically determined that the unit was operating at clo...

  18. Preparation of magnesium ferrite nanoparticles by ultrasonic wave-assisted aqueous solution ball milling.

    Chen, Ding; Li, Dian-yi; Zhang, Ying-zhe; Kang, Zhi-tao

    2013-11-01

    Magnesium ferrite, MgFe2O4 nanoparticles with high saturation magnetization were successfully synthesized using ultrasonic wave-assisted ball milling. In this study, the raw materials were 4MgCO3·Mg(OH)2·5H2O and Fe2O3 powders and the grinding media was stainless steel ball. The average particle diameter of the product MgFe2O4 powders was 20 nm and the saturation magnetization of them reached 54.8 emu/g. The different results of aqueous solution ball milling with and without ultrasonic wave revealed that it was the coupling effect of ultrasonic wave and mechanical force that played an important role during the synthesis of MgFe2O4. In addition, the effect of the frequency of the ultrasonic wave on the ball milling process was investigated. PMID:23622867

  19. Improving Energy Efficiency Via Optimized Charge Motion and Slurry Flow in Plant Scale Sag Mills

    Raj K. Rajamani

    2006-07-21

    A research team from the University of Utah is working to make inroads into saving energy in these SAG mills. In 2003, Industries of the Future Program of the Department of Energy tasked the University of Utah team to build a partnership between the University and the mining industry for the specific purpose of reducing energy consumption in SAG mills. A partnership was formed with Cortez Gold Mines, Outokumpu Technology, Kennecott Utah Copper Corporation, and Process Engineering Resources Inc. At Cortez Gold Operations the shell and pulp lifters of the semiautogenous grinding mill was redesigned. The redesigned shell lifter has been in operation for over three years and the redesigned pulp lifter has been in operation for over nine months now. This report summarizes the dramatic reductions in energy consumption. Even though the energy reductions are very large, it is safe to say that a 20% minimum reduction would be achieved in any future installations of this technology.

  20. Rolling cuff flexible bellows

    Lambert, Donald R.

    1985-01-01

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  1. COMPARISON BETWEEN MODELS FOR CALCULATION OF INDUSTRIAL HOT ROLLING LOADS

    Antonio Augusto Gorni

    2012-09-01

    Full Text Available An evaluation is made about the precision of hot strip rolling mill loads at the F1 stand calculated according to the theoretical models of Orowan, Sims, Alexander-Ford, Orowan-Pascoe, Ekelund and Tselikov in comparison to real values got for carbon-manganese steels. In the deterministic approach, without any fit of the calculated values to real data, Orowan, Sims and Alexander-Models show best levels of precision, as expected from the information got in the literature. However, in the semi-empirical approach, after a linear fit between calculated values and real data, Tselikov and Ekelund models show better adequacy to the industrial data, a fact that can be attributed to more significant errors occurring in the sub-models of temperature, tribology and hot strength than in the rolling load models. For its turn, neural network models show the best levels of precision which make very attractive the adoption of this approach.

  2. Analysis of roll gap heat transfers in hot steel strip rolling through roll temperature sensors and heat transfer models

    WEISZ-PATRAULT, Daniel; Ehrlacher, Alain; Legrand, Nicolas; LABBE, Nathalie; Horsky, Jaroslav; Luks, Tomas

    2012-01-01

    This paper presents an analysis of roll bite heat transfers during pilot hot steel strip rolling. Two types of temperature sensors (drilled and slot sensors) implemented near roll surface are used with heat transfer models to identify interfacial heat flux, roll surface temperature and Heat Transfer Coefficient HTCroll-bite in the roll bite. It is shown that: - the slot type sensor is more efficient than the drilled type sensor to capture correctly fast roll temperature changes and heat fluxe...

  3. Rock'n'rolling

    Rare earths are not particularly hard to find but are extremely difficult to extract and refine. Producing rare-earth alloys is a costly process that involves smelting the minerals in three separate stages at temperatures of more than 1000 deg C. An Australian breakthrough, the ball mill processing technique which can produce alloys in a single step at room temperature is briefly presented. While it is yet to be tested on a commercial scale it is estimated that it could eventually supersede the existing method

  4. Analysis of the performance of superabrasive and alumina grinding wheels with different bonds and machining conditions

    Eduardo Carlos Bianchi

    2003-06-01

    Full Text Available This paper presents a review of researches on CBN (cubic boron nitride grinding wheels with the purpose of identifying the state of art in abrasive machining and serving as the basis for future researches and laboratory tests. The scientific studies investigated here report on interesting results involving grinding, published by Brazilian and foreign authors. The methods and the results are presented and discussed. In addition, a grinding setup is presented which provides more reliable experimental results about the surface integrity of fragile materials. This setup was obtained for grinding tests in several grinding conditions during the wheel service life, using alumina and vitrified and resin bond CBN grinding wheels. Results of cutting force, surface roughness and G ratio are also presented and discussed. They confirm the excellent machining capacity of the CBN wheel, with stable behavior in cutting force and roughness results during the tests. The G ratio values are in agreement with the results found by other researchers.

  5. Video Analysis of Rolling Cylinders

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-01-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s[superscript -1], and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined…

  6. Phase dynamics of convective rolls

    Cross, M. C.

    1983-01-01

    The equation of motion for the slow time dependence of convective rolls due to long-wavelength inhomogeneities is shown to have a singular dependence on the wave vector of the disturbance. Consequences for the skew varicose instability and the wave-number selection principle in textures of curved rolls suggested by Pomeau and Manneville are discussed.

  7. Phase transformation of single crystal silicon induced by grinding with ultrafine diamond grits

    Phase transformation of single crystal silicon (Si) was investigated under various grinding conditions using high-resolution transmission electron microscopy. Nanocrystals with sizes ranging from 6 to 20 nm of diamond cubic silicon (Si-I) and high-pressure phase (Si-III) were observed in the grinding-induced amorphous Si layers. The phase transformation pattern was found to be influenced by the thermal status involved in the grinding processes.

  8. The efficiency rise of the feeds grinding process by optimizing its parameters

    TATYANA B. STANKEVICH; OLGA А. ANPILOGOVA; GENNADY I. MALINOV; TIMMO А. GAVRILOV

    2015-01-01

    Grinding is one of the most complicated and energy-intensive processes in the technology of making feeds for fur-bearing animals. That is why the most important nowadays is the research of the parameters influencing energy consumption during the grinding process. These parameters are: the slip angle of the knife blade and the temperature of the grinding material. The influence of the parameters on energy consumption has not been studied enough yet which prevents the increasing of the efficien...

  9. The Simulation of Grinding Wheels and Ground Surface Roughness Based on Virtual Reality Technology

    2002-01-01

    The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simulation process of grinding wheels and ground surface roughness is discussed, and the computation program system of numerical simulation is compiled with Visual C++ programming language. At the same time, the three-dimensional simulation models of grinding wheels and ground surface roughness are ...

  10. Finite Element Analysis and Experiment Research on Surface Residual Stress of Ceramics Grinding

    2002-01-01

    The theoretical model of residual stress of ceramics grinding has been established applying thermal elastoplastic mechanics theory. While grinding at the course of grinding wheel moved along workpiece surface the distributing regulation of residual stress can be simplified into thermal elastioplastic mechanical issue, under the action of the both moving centralized force and heat source. Calculating and evaluating of surface residual stress using current procedure of finite element analysis which has been...

  11. Production of normalized steel plate through normalizing rolling; Producao de chapas grossas normalizadas diretamente do calor de laminacao

    Gorni, Antonio Augusto; Cavalcanti, Celso Gomes; Reis, Jackson Soares de Souza; Silveira, Jose Herbert Dolabela da [Companhia Siderurgica Paulista (COSIPA), SP (Brazil)

    1997-12-31

    Normalized plates can be got directly from the rolling heat through the use of a normalizing rolling process. In such way, an additional step of the conventional process of production of normalized plates - the normalizing heat treatment - can be suppressed, reducing the manufacturing cost of the product and shortening its production time. This relatively new production route is being used in several steelworks all over the world for many years. This work describes the implementation trials of normalizing rolling at COSIPA`s plate mill, using an alternative process of controlled rolling called recrystallization controlled rolling. The results got with new technique were successful, as it was able to produce plates with properties very similar to the conventionally normalized material, attending the requirements of the DIN 17100 RR 52-3N standard. This is one of many standards that permit the use of this new route of normalized steel plate production. (author) 14 refs., 8 figs., 2 tabs.

  12. Computational design of rolling bearings

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  13. Tribological Consideration in Roller Mill Machines for Agriculture Applications

    Al-Sandooq, J. M.; Yousif, B. F.; Jensen, T. A.

    2012-12-01

    Roller mill is an important part of machines for preparation of agricultural food stuffs. Tribological loading is the main type of load that should be considered when investigating the design failure of roller mills or of the low quality of grinding products. In the current work a comprehensive analysis of the roller design to withstand tribological was undertaken. Three-body abrasive loading (3BA) was found to be the key element to be considered in designing the roller. High stress three-body abrasion experiments were conducted on polyester and epoxy polymers to measure the wear and frictional characteristics of the selected material, different loads, durations and sand grain sizes were tested. Scanning electron microscopy and optical microscopy were used to categorize the damage on the worn surface of the materials and the causes of failure. The current results are compared with the performance of mild steel results based on the literature. The results revealed that polyester had relatively poor wear performance compared to epoxy and steel especially when large sand grains were used. The wear mechanisms on the polyester surface were macro-pitting, fracture, ploughing and defragmentation; while epoxy showed micro-pitting and defragmentation. Epoxy material performance indicates that it has potential for replacing metal rollers in the milling machine.

  14. Application of a good manufacturing practices checklist and enumeration of total coliform in swine feed mills

    Debora da Cruz Payao Pellegrini

    2014-02-01

    Full Text Available A cross-sectional study in four swine feed mills aimed to evaluate the correlation between the score of the inspection checklist defined in the Normative Instruction 4 (IN 4/ Brazilian Ministry of Agriculture, Livestock and Food Supply, and the enumeration of total coliforms throughout the manufacturing process. The most of non-conformities was found in the physical structure of the feed mills. Feed mill B showed the lowest number of unconformities while units A and D had the largest number of nonconformities. In 38.53% (489/1269 of the samples the presence of total coliform was detected, however no significant difference in the bacterial counts was observed between sampling sites and feed mills. The logistic regression pointed higher odds ratio (OR for total coliforms isolation at dosing (OR = 9.51, 95% CI: 4.43 to 20.41, grinding (OR = 7.10, 95% CI = 3.27 to 15.40 and residues (OR = 6.21, 95% CI: 3.88 to 9.95 In spite of having the second score in the checklist inspection, feed mill C presented the highest odds for total coliforms isolation (OR= 2,43, IC 95%: 1,68-3,53. The data indicate no association between the score of checklist and the presence of hygienic indicators in feed mills.

  15. Nano finish grinding of brittle materials using electrolytic in-process dressing (ELID) technique

    M Rahman; A Senthil Kumar; H S Lim; K Fatima

    2003-10-01

    Recent developments in grinding have opened up new avenues for finishing of hard and brittle materials with nano-surface finish, high tolerance and accuracy. Grinding with superabrasive wheels is an excellent way to produce ultraprecision surface finish. However, superabrasive diamond grits need higher bonding strength while grinding, which metal-bonded grinding wheels can offer. Truing and dressing of the wheels are major problems and they tend to glaze because of wheel loading. When grinding with superabrasive wheels, wheel loading can be avoided by dressing periodically to obtain continuous grinding. Electrolytic inprocess dressing (ELID) is the most suitable process for dressing metal-bonded grinding wheels during the grinding process. Nano-surface finish can be achieved only when chip removal is done at the atomic level. Recent developments of ductile mode machining of hard and brittle materials show that plastically deformed chip removal minimizes the subsurface damage of the workpiece. When chip deformation takes place in the ductile regime, a defect-free nano-surface is possible and it completely eliminates the polishing process. ELID is one of the processes used for atomic level metal removal and nano-surface finish. However, no proper and detailed studies have been carried out to clarify the fundamental characteristics for making this process a robust one. Consequently, an attempt has been made in this study to understand the fundamental characteristics of ELID grinding and their influence on surface finish.

  16. Research for the bearing grinding temperature on-line monitoring system based on the infrared technology

    Huang, Zongxiang

    2008-10-01

    On-line monitoring to temperature of grinding arc is an important link absolutely necessarily in bearing grinding automation. This paper introduced a new method, which is to monitor grinding temperature via infrared ray, designed the engineering model of grinding arc temperature on-line monitoring system, and presented with components of grinding temperature automatic detection system and made analysis to workflow of the system. It brought forward the thought to establish factory grinder and central monitoring room to constitute Local Area Network so as that the central monitoring room could transfer information as grinding dosage and finishing of grinding wheel to operators of each grinder. Through analysis to influential factors of measurement results of that system, the paper provides with solutions. Technical tests validate that relative measurement error of that system is less than 0..5°C, which could better achieve on-line monitoring and alarm of grinding temperature and promote surface quality and productivity of grinding parts significantly.

  17. Preparation of glibenclamide nanocrystals by a simple laboratory scale ultra cryo-milling

    Martena, Valentina; Censi, Roberta [University of Camerino, School of Pharmacy (Italy); Hoti, Ela; Malaj, Ledjan [University of Tirana, Department of Pharmacy (Albania); Martino, Piera Di, E-mail: piera.dimartino@unicam.it [University of Camerino, School of Pharmacy (Italy)

    2013-06-15

    The objective of this study is to evaluate the ability to reduce the particle size of glibenclamide (GBC) to the nanometric scale through a very simple and well-known laboratory scale method, the laboratory scale ultra cryo-milling. The effect of milling on GBC crystalline properties and dissolution behaviour was deliberately evaluated in the absence of any surfactants as stabilizers. The milling procedure consisted in adding particles to liquid nitrogen and milling them by hand in a mortar with a pestle for different time intervals (15, 30, 40 min). For comparison, the same milling procedure was also applied without liquid nitrogen. The particle size reduction was evaluated for the coarsest samples (>3 {mu}m) by measuring the particle Ferret's diameter through scanning electron microscopy, while for the smallest one (<3 {mu}m) by dynamic light scattering. A time grinding of 40 min in the presence of liquid nitrogen was revealed highly efficacious to obtain particles of nanodimensions, with a geometric mean particle size of 0.55 {+-} 0.23 {mu}m and more than the 80 % of particles lower than 1,000 nm. Interestingly, non-agglomerated particles were obtained. Differential scanning calorimetry and X-ray powder diffractometry allowed to assess that under mechanical treatment no polymorphic transitions were observed, while a decrease in crystallinity degree occurred depending on the milling procedure (presence or absence of liquid nitrogen) and the milling time (crystallinity decreases at increasing milling time from 15 to 40 min). A comparison of the intrinsic dissolution rate and the dissolution from particles revealed an interesting improvement of particle dissolution particularly for particles milled in the presence of liquid nitrogen due to an increase in particle surface area and concentration gradient, according to the Noyes-Whitney equation.

  18. Preparation of glibenclamide nanocrystals by a simple laboratory scale ultra cryo-milling

    The objective of this study is to evaluate the ability to reduce the particle size of glibenclamide (GBC) to the nanometric scale through a very simple and well-known laboratory scale method, the laboratory scale ultra cryo-milling. The effect of milling on GBC crystalline properties and dissolution behaviour was deliberately evaluated in the absence of any surfactants as stabilizers. The milling procedure consisted in adding particles to liquid nitrogen and milling them by hand in a mortar with a pestle for different time intervals (15, 30, 40 min). For comparison, the same milling procedure was also applied without liquid nitrogen. The particle size reduction was evaluated for the coarsest samples (>3 μm) by measuring the particle Ferret’s diameter through scanning electron microscopy, while for the smallest one (<3 μm) by dynamic light scattering. A time grinding of 40 min in the presence of liquid nitrogen was revealed highly efficacious to obtain particles of nanodimensions, with a geometric mean particle size of 0.55 ± 0.23 μm and more than the 80 % of particles lower than 1,000 nm. Interestingly, non-agglomerated particles were obtained. Differential scanning calorimetry and X-ray powder diffractometry allowed to assess that under mechanical treatment no polymorphic transitions were observed, while a decrease in crystallinity degree occurred depending on the milling procedure (presence or absence of liquid nitrogen) and the milling time (crystallinity decreases at increasing milling time from 15 to 40 min). A comparison of the intrinsic dissolution rate and the dissolution from particles revealed an interesting improvement of particle dissolution particularly for particles milled in the presence of liquid nitrogen due to an increase in particle surface area and concentration gradient, according to the Noyes–Whitney equation.

  19. Application of cryogenic grinding to achieve homogenization of transuranic wastes

    This paper describes work done at Los Alamos National Laboratory (LANL) in collaboration with the Department of Energy Rocky Flats Field Office (DOE/RFFO) and with the National Institute of Standards and Technology (NIST), Boulder, Colorado. Researchers on this project have developed a method for cryogenic grinding of mixed wastes to homogenize and, thereby, to acquire a representative sample of the materials. There are approximately 220,000 waste drums owned by the Rocky Flats Environmental Technology Site (RFETS)-50,000 at RFETS and 170,000 at the Idaho National Engineering Laboratory. The cost of sampling the heterogeneous distribution of waste in each drum is prohibitive. In an attempt to produce a homogeneous mixture of waste that would reduce greatly the cost of sampling, researchers at NIST and RFETS are developing a cryogenic grinder. The Los Alamos work herein described addresses the implementation issues of the task. The first issue was to ascertain whether samples of the open-quotes small particleclose quotes mixtures of materials present in the waste drums at RFETS were representative of actual drum contents. Second, it was necessary to determine at what temperature the grinding operation must be performed in order to minimize or to eliminate the release of volatile organic compounds present in the waste. Last, it was essential to evaluate any effect the liquid cryogen might have on the structural integrity and ventilation capacity of the glovebox system. Results of this study showed that representative samples could be and had been obtained, that some release of organics occurred below freezing because of sublimation, and that operation of the cryogenic grinding equipment inside the glovebox was feasible

  20. Effects of grind size when alkaline treating corn residue and impact of ratio of alkaline-treated residue and distillers grains on performance of finishing cattle.

    Shreck, A L; Nuttelman, B L; Schneider, C J; Burken, D B; Harding, J L; Erickson, G E; Klopfenstein, T J; Cecava, M J

    2015-07-01

    Two studies were conducted to optimize use of alkaline-treated corn stover and wheat straw and distillers grains as partial corn replacements. In Exp. 1, a finishing experiment used 30 pens (12 steers/pen) of calf-fed steers (initial BW = 374 ± 23.9 kg) with a 2 × 2 + 1 factorial arrangement of treatments with 6 replications per treatment. Factors were grind size, where corn stover was processed through a 2.54- or 7.62-cm screen, and chemical treatment (corn stover either fed in native, non-treated form [NT; 93.4% DM] or alkaline treated [AT; 5% CaO hydrated to 50% DM]). No interactions (P ≥ 0.38) were noted between grind size and chemical treatment. Feeding AT compared with NT improved (P ≤ 0.02) final BW, ADG, and G:F. Reducing grind size improved (P ≤ 0.01) ADG and G:F, and no interaction with chemical treatment was observed. Steers fed AT had similar DMI, ADG, G:F, and carcass characteristics compared with a 5% roughage control that contained 15 percentage units (DM basis) more corn. In Exp. 2, 60 individually fed steers (initial BW = 402 ± 61.4 kg) were randomly assigned to 10 diets. Six treatments evaluated 10, 25, or 40% dry-rolled corn (DRC), which was replaced with either a 2:1 or 3:1 ratio (DM basis) of modified distillers grains plus solubles (MDGS) and treated corn stover analyzed as a 2 × 3 factorial. An additional 3 treatments were added where a 3:1 ratio of MDGS:straw were compared with a 3:1 ratio of MDGS:stover. As DRC increased, G:F (P = 0.06) quadratically increased for 3:1 MDGS:stover diets. Increasing DRC increased (P = 0.07) G:F in treated stover diets, regardless of ratio. Increasing DRC increased (P = 0.10) ADG for 3:1 ratios for both straw and stover. Reducing grind size, feeding a maximum of 20% treated crop residue, and maintaining at least 25% corn in the diet are strategies for optimizing cattle performance when replacing dry-rolled and high-moisture corn with treated crop residues and distillers grains. PMID:26440029

  1. In-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    The demand and use of precision grinding of structural ceramics continue to increase as the worldwide advanced ceramic industry surpasses $20 billion is sales. Included in this industry are engineering structural ceramics, electronic ceramics, bioceramics and others. These materials are used in applications such as engine components, casting and extrusion dies, bearings, medical implants, nozzles, thermal insulators, and more. Along with the variety of ceramic applications comes a broad range of precision requirements, which in turn leads to various required processes to accommodate a spectrum of specifications. A process for grinding ceramic components to micrometer tolerances was employed and further developed at Lawrence Livermore National Laboratory for two separate grinding projects

  2. In-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    Piscotty, M.A.; Davis, P.J.; Saito, T.T.; Blaedel, K.L.; Griffith, L.

    1997-08-01

    The demand and use of precision grinding of structural ceramics continue to increase as the worldwide advanced ceramic industry surpasses $20 billion is sales. Included in this industry are engineering structural ceramics, electronic ceramics, bioceramics and others. These materials are used in applications such as engine components, casting and extrusion dies, bearings, medical implants, nozzles, thermal insulators, and more. Along with the variety of ceramic applications comes a broad range of precision requirements, which in turn leads to various required processes to accommodate a spectrum of specifications. A process for grinding ceramic components to micrometer tolerances was employed and further developed at Lawrence Livermore National Laboratory for two separate grinding projects.

  3. Fatigue crack growth and fracture mechanics analysis of a working roll surface layer material

    M. Drobne

    2014-10-01

    Full Text Available Fatigue crack growth and fracture mechanics analysis of a working roll surface layer material is presented in this paper. The research is done on a hot strip mill working roll where High Chromium Steel is used for roll’s shell material. To obtain corresponding parameters, a rectangular single edge notched bend specimens – SENB, according to standard BS 7448, were used. The fatigue crack growth analysis was done on a resonant testing machine with use of special crack gauges, while for fracture mechanics parameters the electro–mechanical testing machine was used.

  4. Influence of chemistry and hot rolling conditions on high permeability non-grain oriented silicon steel

    This paper discusses the influence of chemical composition on the final electromagnetic properties in higher permeability material. Furthermore, the effect of the hot rolling practice and the end of austenite transformation temperature range on the hot band microstructure is described. The magnetic polarization J 5000 better than 1.7 T, using hot rolling conditions 40 mm transfer bar thickness, finish mill entry temperature 1000 deg. C, and finishing temperature 800-840 deg. C and after decarburization heat treatment and grain growth treatment, was obtained

  5. Uranium mining and milling

    In this report uranium mining and milling are reviewed. The fuel cycle, different types of uranium geological deposits, blending of ores, open cast and underground mining, the mining cost and radiation protection in mines are treated in the first part of this report. In the second part, the milling of uranium ores is treated, including process technology, acid and alkaline leaching, process design for physical and chemical treatment of the ores, and the cost. Each chapter is clarified by added figures, diagrams, tables, and flowsheets. (HK)

  6. Hot rolling of intermetallics FeAl phase based alloys

    G. Niewielski

    2008-02-01

    Full Text Available Purpose: The one of major problem restricting universal employment of intermetallic phase base alloy istheir low plasticity which leads to hampering their development as construction materials. The following workconcentrates on possibilities to form through rolling process the alloys with various aluminium content.Design/methodology/approach: After casting and annealing, alloy specimens were subjected to axialsymmetriccompression at temperatures ranging from 900 to 1200°C at 10 s-1 strain rates. In order to analyse theprocesses which take place during deformation, the specimens after deformation were intensely cooled with water.Structural examination was carried out using light microscopy. The process was conducted on the K -350 quartorolling mill used for hot rolling of flat products. The process was conducted in some stages in at temperaturesranging from 1200-900°C:Findings: The research carried out enabled the understanding of the phenomena taking place during hot rolling ofthe investigated alloy. An alloy with 38%at. aluminium concentration can be plastically formed at a temperature of upto 900°C, which has been also confirmed in plastometric studies conducted in the form of hot compression tests.Research limitations/implications:Practical implications: The obtained sheets can be used as constructional elements working in complex stressfields, at a high temperature and corrosive environmentsOriginality/value: The tests have shown that it is possible to form the investigated alloys through rolling processingonly where shields are applied. Rolling of the alloys without shields led to the occurrence of a grid of cracks.

  7. Roll Control in Fruit Flies

    Beatus, Tsevi; Cohen, Itai

    2014-01-01

    Due to aerodynamic instabilities, stabilizing flapping flight requires ever-present fast corrective actions. Here we investigate how flies control body roll angle, their most susceptible degree of freedom. We glue a magnet to each fly, apply a short magnetic pulse that rolls it in mid-air, and film the corrective maneuver. Flies correct perturbations of up to $100^{\\circ}$ within $30\\pm7\\mathrm{ms}$ by applying a stroke-amplitude asymmetry that is well described by a linear PI controller. The response latency is $\\sim5\\mathrm{ms}$, making the roll correction reflex one of the fastest in the animal kingdom.

  8. Effects of imbalance and geometric error on precision grinding machines

    Bibler, J.E.

    1997-06-01

    To study balancing in grinding, a simple mechanical system was examined. It was essential to study such a well-defined system, as opposed to a large, complex system such as a machining center. The use of a compact, well-defined system enabled easy quantification of the imbalance force input, its phase angle to any geometric decentering, and good understanding of the machine mode shapes. It is important to understand a simple system such as the one I examined given that imbalance is so intimately coupled to machine dynamics. It is possible to extend the results presented here to industrial machines, although that is not part of this work. In addition to the empirical testing, a simple mechanical system to look at how mode shapes, balance, and geometric error interplay to yield spindle error motion was modelled. The results of this model will be presented along with the results from a more global grinding model. The global model, presented at ASPE in November 1996, allows one to examine the effects of changing global machine parameters like stiffness and damping. This geometrically abstract, one-dimensional model will be presented to demonstrate the usefulness of an abstract approach for first-order understanding but it will not be the main focus of this thesis. 19 refs., 36 figs., 10 tables.

  9. Dry-grinded ultrafine cements hydration. physicochemical and microstructural characterization

    Foteini Kontoleontos

    2013-04-01

    Full Text Available The aim of the present research work was the evaluation of the physicochemical and microstructural properties of two ultrafine cements, produced by dry grinding of a commercial CEM I 42.5N cement. The effect of grinding on particle size distribution was determined by laser scattering analyzer. All cements were tested for initial and final setting times, consistency of standard paste, soundness, flow of normal mortar and compressive strengths after 1, 2, 7 and 28 days. The effect of the fineness on the heat of hydration was also investigated. The hydration products were determined by X-ray diffraction analysis and by Fourier transform infrared spectroscopy, at 1, 2, 7 and 28 days. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. Porosity and pore size distribution were evaluated by mercury intrusion porosimetry. The effects of greater fineness on compressive strengths were evident principally at early ages. After the first 24 hours of hydration, the compressive strength of the finest cements was about 3 times higher (over 48 MPa than the corresponding of CEM I 42.5N (15.1 MPa.

  10. Analysis on Large Deformation Compensation Method for Grinding Machine

    Wang Ya-jie

    2013-08-01

    Full Text Available The positioning accuracy of computer numerical control machines tools and manufacturing systems is affected by structural deformations, especially for large sized systems. Structural deformations of the machine body are difficult to model and to predict. Researchs for the direct measurement of the amount of deformation and its compensation are farly limited in domestic and overseas,not involved to calculate the amount of deformation compensation. A new method to compensate large deformation caused by self-weight was presented in the paper. First of all, the compensation method is summarized; Then,static force analysis was taken on the large grinding machine through APDL(ANSYS Parameter Design Language. It could automatic extract results and form data files, getting the N points displacement in the working stroke of mechanical arm. Then, the mathematical model and corresponding flat rectangular function were established. The conclusion that the new compensation method is feasible was obtained through the analysis of displacement of N points. Finally, the MATLAB as a tool is used to calculate compensate amount and the accuracy of the proposed method is proved. Practice shows that the error caused by large deformatiion compensation method can meet the requirements of grinding.  

  11. Application of electrolytic in-process dressing for high-efficiency grinding of ceramic parts. Research activities 1995--96

    Bandyopadhyay, B.P. [Univ. of North Dakota, Grand Forks, ND (United States). Dept. of Mechanical Engineering

    1997-02-01

    The application of Electrolytic In-Process Dressing (ELID) for highly efficient and stable grinding of ceramic parts is discussed. This research was performed at the Institute of Physical and Chemical Research (RIKEN), Tokyo, Japan, June 1995 through August 1995. Experiments were conducted using a vertical machining center. The silicon nitride work material, of Japanese manufacture and supplied in the form of a rectangular block, was clamped to a vice which was firmly fixed on the base of a strain gage dynamometer. The dynamometer was clamped on the machining center table. Reciprocating grinding was performed with a flat-faced diamond grinding wheel. The output from the dynamometer was recorded with a data acquisition system and the normal component of the force was monitored. Experiments were carried out under various cutting conditions, different ELID conditions, and various grinding wheel bonds types. Rough grinding wheels of grit sizes {number_sign}170 and {number_sign}140 were used in the experiments. Compared to conventional grinding, there was a significant reduction in grinding force with ELID grinding. Therefore, ELID grinding can be recommended for high material removal rate grinding, low rigidity machines, and low rigidity workpieces. Compared to normal grinding, a reduction in grinding ratio was observed when ELID grinding was performed. A negative aspect of the process, this reduced G-ratio derives from bond erosion and can be improved somewhat by adjustments in the ELID current. The results of this investigation are discussed in detail in this report.

  12. Kinetic Modeling of Roll to Roll RFCVD Plasma

    Ahegbebu, Kudzo S; Tholeti, Siva Sashank; Alexeenko, Alina A

    2015-01-01

    Roll-to-roll radio frequency plasma enhanced chemical vapor deposition (R2R RFCVD) is a technique for large-scale synthesis of high quality graphitic nanopetals. Graphitic nanopetals are petal-like graphene structures with remarkable electrical and mechanical properties with major industrial applications such as microsupercapacitors. RFCVD uses a non-equilibrium plasma with high energy electrons to catalyze chemical reactions, induce the creation of free radicals, and promote otherwise high t...

  13. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  14. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  15. FORMATION OF SHAFT SPLINES USING ROLLING METHOD

    M. Sidorenko

    2014-10-01

    Full Text Available The paper describes design of rolling heads used for cold rolling of straight-sided splines on shafts and presents theoretical principles of this process. These principles make it possible to calculate an effort which is required for pushing billet through rolling-on rolls with due account of metal hardening during deformation.

  16. Rational modes of round grinding of tough-to-machine materials

    Сурду, Н. В.; Телегин, А. В.

    2010-01-01

    The article presents the cutting condition of cylindrical grinding of hard-to-machining materials tailored to the criteria of manifestation of the adsorption-plasticizing effect. The processing hard-to-machining materials different groups in these cutting condition provide improved performance, guaranteed lack of grinding defects and the formation of the hardened layer.

  17. Improving the the efficiency of centerless grinding of hard-to-cut materials

    Сурду, Николай Васильевич; Телегин, Алексей Васильевич

    2012-01-01

    The article presents the cutting condition of cylindrical grinding of hard-to-machining materials tailored to the criteria of manifestation of the adsorption-plasticizing effect. The processing different groups of hard-to-machining materials provide improved performance, guaranteed lack of grinding defects and the formation of the hardened layer

  18. Creation of a planetary head for flat grinding of tough-to-machine materials

    Сурду, Н. В.; Тарелин, А. А.; Телегин, А. В.; Фистик, А. Г.

    2010-01-01

    Reduced order of working out of the epicyclic head, allowing to realise a flat grinding, hard-tomachine materials, on an example of the trial sample for the machine tool 3Е711. Four-spindle an epicyclic grinding head the construction is developed for wheels in diameter of 80 mm.

  19. Recognition of diamond grains on surface of fine diamond grinding wheel

    Fengwei HUO; Zhuji JIN; Renke KANG; Dongming GUO; Chun YANG

    2008-01-01

    The accurate evaluation of grinding wheel sur-face topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simu-lation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distri-bution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturb-ance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteris-tics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface pro-filer based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective.

  20. [Neuro-occlusal rehabilitation and selective grinding: results after 1 year].

    Martin, E

    2000-01-01

    The aim of this work is to illustrate the results, one year after selective grindings have been used in "Neuro-Occlusal Rehabilitation" (N.O.R.). These selective grindings have been described by Pr Planas and are used to free mandibular lateral movements, in order to facilitate correct development of the stomatognathic system. PMID:10838864