Eddy current array probe for detection of surface breaking cracks in the extrados of feeder bends
Energy Technology Data Exchange (ETDEWEB)
A new eddy current array probe has been implemented as a straightforward and promising technique for detection of outer diameter (OD) surface-breaking cracks on the extrados of feeder bends. The design is based on previous work performed at AECL, which had demonstrated that eddy current probes with laterally displaced transmit-receive coils can overcome some of the limitations of inspecting ferritic steel components for surface-breaking cracks. The Feeder Integrity Joint Program-CANDU Owners Group Inc. (FIJP-COG) Non-Destructive Evaluation (NDE) Team members commissioned AECL to work in collaboration with the probe manufacturer ZETEC, to develop a field usable eddy current array probe. The objective was to acquire a technique with the following capabilities: fast scanning non-contact inspection technique for surface breaking discontinuities; full inspection of ...
2006-07-01
Eddy current array probe for detection of surface breaking cracks in the extrados of feeder bends
International Nuclear Information System (INIS)
A new eddy current array probe has been implemented as a straightforward and promising technique for detection of outer diameter (OD) surface-breaking cracks on the extrados of feeder bends. The design is based on previous work performed at AECL, which had demonstrated that eddy current probes with laterally displaced transmit-receive coils can overcome some of the limitations of inspecting ferritic steel components for surface-breaking cracks. The Feeder Integrity Joint Program-CANDU Owners Group Inc. (FIJP-COG) Non-Destructive Evaluation (NDE) Team members commissioned AECL to work in collaboration with the probe manufacturer ZETEC, to develop a field usable eddy current array probe. The objective was to acquire a technique with the following capabilities: fast scanning non-contact inspection technique for surface breaking discontinuities; full inspection of ...
2005-11-20
Inspection of PFR steam generators
International Nuclear Information System (INIS)
The inspection of PFR evaporator tubing, superheater and reheater tubing, and tube plate examinations, are described. Ferritic steel U tubes in the evaporator have been examined by an eddy current system operating at 400 kHz using flexible rotating probes. Surface defects as shallow as 0.1 mm can be detected and sized in the range 0.1 to 0.5 mm deep. An ultrasonic method is under development for wall thickness. Special test coil probes have been developed for examination of the type 316 stainless steel superheater and reheater tubing. Crack-life defects in the bore are detectable at approximately 10% wall thickness and 20% on the outside diameter. Tube plate examinations from the tube holes, have been conducted using eddy current probes which identify surface breaking cracks in the holes. For detecting curtain cracks between tube plate holes, ultrasonic compression wave probes have ...
1976-03-09
British Library Electronic Table of Contents (United Kingdom)
This paper reports the results of in situ observation of fatigue crack growth in a ferrite?pearlite steel. Stress intensity factor range (?K) decreasing/increasing and constant-?K fatigue tests have been carried out. In banded pearlite orientation, intense crack branching was observed which leads to fatigue crack retardation. Crack closure during the test was monitored to understand the fatigue crack growth behaviour.
2006-01-01
Code case to substitute the allowable crack angle in rules on fitness-for-service codes of JSME
International Nuclear Information System (INIS)
The new Code Case to substitute the allowable crack angle for a circumferential surface crack in 'Rules on Fitness-for-Service (FFS)' published from The Japan Society of Mechanical Engineers (JSME). Until now, the angle of a circumferential surface crack was limited below 60deg. This is the limitation with consideration to the stability of the crack if the deep crack penetrates wall of the pipe. Therefore, a long crack (such like an SCC) was obliged to repair or replace even if it was shallow enough. Weld Overlay (WOL) repair in which strength of the original piping is ignored is also inapplicable for the same reason. In order to solve this irrationality, the new Code Case applying to the crack stability assessment when the crack angle exceeds 60deg was established, and allowable crack depth ...
2008-07-01
British Library Electronic Table of Contents (United Kingdom)
Fatigue crack growth tests of three ferrite-pearlite steels with different size and spacing of pearlite particles, which were uniformly distributed in the ferrite matrix, were carried out to investigate the effect of microstructure on fatigue crack growth behavior in the Paris regime. The fatigue crack growth rates for the three materials did not coincide with each other, even when the crack growth curves were arranged by the effective stress intensity factor range. From in situ observations, crack tip stress shielding phenomena, such as interlocking and branching, were found on the crack wake, which enhanced fatigue crack growth resistance. A small size and spacing of pearlite particle seemed to induce small but frequent crack deflections, which resulted in crack closure phenomena. On the...
2010-01-01
Energy Technology Data Exchange (ETDEWEB)
Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet impingement shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. These leak rates depend on the crack-opening area of a through-wall crack in the pipe. In addition to LBB analyses, which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section 11. This study was requested by the NRC to review, evaluate, and refine current analytical models for ...
1995-04-01
Surface Characterization of Stainless Steel Part by Eddy Current
Energy Technology Data Exchange (ETDEWEB)
The Pacific Northwest National Laboratory (PNNL) has nearly a 40 year history of research and development in the field of nondestructive evaluation (NDE). One area of NDE expertise at PNNL is electromagnetic testing which includes a field of eddy current testing (ET). One benefit is that ET can typically be performed at high speeds, and as a result has found many applications in process monitoring and poduction lines. ET has been used in the nuclear, aerospace, and automotive industries for many years. Et technology lends itself well to the detection of near-surface or surface breaking defects such as surface scratches. This paper provides an overview of theory regarding the usage of ET, selected application studies performed by PNNL, a safety analysis, and a wrtie up pertaining to the operations of ET to detect surface scratches.
2003-10-01
The effects of alloying elements and dilution on the hot cracking sensitivity of welds in alloy 800
International Nuclear Information System (INIS)
Results of hot cracking on welds with compositions between alloy 800 and AWS ER NiCr 3. Investigation of the influence of Si, Mn, Ti and Al on the hot cracking suscpetibility of the alloy 800. (orig.).
Energy Technology Data Exchange (ETDEWEB)
With regard to a fracture system in the Hijiori hot dry rock artificial reservoir, an attempt was made on an interpretation which integrates different data. Major factors that characterize development and performance of an artificial reservoir are composed of a fracture system in rocks, which acts as circulating water paths, a heat exchange face and a reservoir space. The system relates not only with crack density distribution, but also with cracks activated by water pressure fracturing, cracks generating acoustic emission (AE), and cracks working as major flow paths, all of which are characterized by having respective behaviors and roles. Characteristics are shown on AE cluster distribution, crack distribution, production zone and estimated stress fields. Mutual relationship among these elements was discussed based on the Coulomb`s theory. The most important paths are characterized ...
1997-05-27
Cracking resistance in steam pipe fittings having various microdamage levels
Energy Technology Data Exchange (ETDEWEB)
Cracking resistance and metal damage are considered in relation to structural state for steam-pipe fittings during use. An approximate scheme is given for estimating the maximum permissible operating time in the plastic state in relation to the depth of an observed crack-type defect.
1995-05-01
The crack of harden cement paste observed with multi-technique
British Library Electronic Table of Contents (United Kingdom)
The shrinkage of the cement paste with low water-cement ratio at different relative humidity was observed and analyzed with ESEM and deformation map technique. The crack morphology was observed with different magnification with SEM and FESEM, and the formation of the crack was observed with AFM between two C-S-H nano particles. The observation by multi technique at multi scale indicated that the shrinkage was increase with the decrease of the humidity due to the increase of the pressure of the capillary pressure, the morphology of the crack in smaller scale was similar to that in the bigger scale, the smaller crack distributed in the latticework of the bigger ones, and the crack propagated along the gap between two nano particles of C-S-H with weaker bonding.
2010-01-01
Environmental Cracking of the Alpha-Beta Titanium Alloy, Ti ...
... Accession Number : ADD120492. Title : Environmental Cracking of the Alpha-Beta Titanium Alloy, Ti-6Al-6V-2Sn,. Corporate ...
Energy Technology Data Exchange (ETDEWEB)
Airbag pressure vessels for the north-American market mainly are made by forging and by the use of steel alloys. In Europe aluminum alloys are common and the manufacturing process is extrusion of circular blanks - made from cold rolled plates - in a form applying a 100 t press at room temperature. Then by heat treatment the strength/hardness of the material is properly adjusted and after that the pressure vessel parts have to be continuously inspected with an inspection and handling cycle time of 3 s. Inspection of the axis-symmetric parts is asked for surface breaking extrusion defects as well as for surface parallel delaminations in the bulk volume. Furthermore, the material strength is a quality characteristic that has to be nondestructively registered and documented. The inspection is performed by eddy current probes and an EMAT, of which the eddy current impedance measurements are used for surface ...
1999-07-01
Plan-view transmission electron microscopy of crack tips in bulk materials
Energy Technology Data Exchange (ETDEWEB)
A focused ion beam (FIB) system has been applied to prepare a thin foil specimen of Si, MgO and alumina which contained cracks in the plan of foil. It was possible to observe a much larger area at and near a crack tip than has been hitherto possible. FIB was also applied to observation of microstructure near a crack tip evolved during severe rolling contact fatigue in a steel.
1996-12-01
EFFECT OF MICROSTRUCTURE ON THE STRENGTH ...
... THE STRENGTH, TOUGHNESS, AND STRESS-CORROSION CRACKING SUSCEPTIBILITY OF A METASTABLE BETA TITANIUM ALLOY (Ti-11. ...
1970-02-01
Cause analysis of cracks in circulating water culvert of Daya Bay Nuclear Power Station
International Nuclear Information System (INIS)
In view of the widespread cracks discovered in the reinforced-concrete circulating water culvert of Daya Bay Nuclear Power Station, cause analysis for the cracks is made in terms of construction and design. It is concluded that the cracks mainly resulted from shrinkage and temperature. Corresponding countermeasures are put forward thereafter for reference of similar projects
2000-06-01
Investigation of weld cracking in alloy 800
Energy Technology Data Exchange (ETDEWEB)
The subscale Varestraint test has been used to determine the relative hot cracking susceptibility of the fusion zone in four commercial heats of alloy 800. Although all four heats were susceptible to cracking, one heat exhibited a significant increase in cracking relative to the other three. Optical metallography revealed that nearly all the cracking was localized along fusion zone grain boundaries. Microprobe analysis of the grain boundaries detected high concentrations of titanium, silicon, and niobium resulting from partitioning during solidification. The fusion zone hot cracking mechanism in alloy 800 involves the complex interaction of titanium, silicon, niobium, and carbon along the solidification boundaries. SEM and Auger analyses of the hot crack fracture surfaces revealed the presence of (Ti, Nb)-rich carbides, suggesting that these particles ...
1984-03-01
Gear crack level identification based on weighted K nearest neighbor classification algorithm
British Library Electronic Table of Contents (United Kingdom)
A crack fault is one of the damage modes most frequently occurring in gears. Identifying different crack levels, especially for early cracks is a challenge in gear fault diagnosis. This paper aims to propose a method to classify the different levels of gear cracks automatically and reliably. In this method, feature parameters in time domain, specially designed for gear damage detection and in frequency domain are extracted to characterize the gear conditions. A two-stage feature selection and weighting technique (TFSWT) via Euclidean distance evaluation technique (EDET) is presented and adopted to select sensitive features and remove fault-unrelated features. A weighted K nearest neighbor (WKNN) classification algorithm is utilized to identify the gear crack levels. The gear crack experime...
2009-01-01
Effect of welding parameters on hot cracking susceptibility of alloy 800
Energy Technology Data Exchange (ETDEWEB)
The varestraint cracking test was carried out to assess the hot cracking tendency of alloy 800 at different welding conditions and augmented strain levels. The test results revealed that the hot cracking susceptibility of alloy 800 increases with increasing the heat input and augmented strain levels. This emphasizes the role of constraint either internally induced or externally applied to the welded structure. A cracking threshold or the minimum augmented strain ([epsilon][sub min]) below which no hot cracking takes place has been found to be 0.25 for alloy 800. Also, the Critical Strain Rate to Time (CSS) required to cause cracking was found to be 6.42x10[sup -3] sec[sup -1] at welding condition of 100 Amp, 13 Volt and 140 mm/min. (author).
1994-08-01
Effect of welding parameters on hot cracking susceptibility of alloy 800
International Nuclear Information System (INIS)
The varestraint cracking test was carried out to assess the hot cracking tendency of alloy 800 at different welding conditions and augmented strain levels. The test results revealed that the hot cracking susceptibility of alloy 800 increases with increasing the heat input and augmented strain levels. This emphasizes the role of constraint either internally induced or externally applied to the welded structure. A cracking threshold or the minimum augmented strain (#epsilon#_m_i_n) below which no hot cracking takes place has been found to be 0.25 for alloy 800. Also, the Critical Strain Rate to Time (CSS) required to cause cracking was found to be 6.42x10"-"3 sec"-"1 at welding condition of 100 Amp, 13 Volt and 140 mm/min. (author).
Stress corrosion cracking of Alloy 600 using the constant strain rate test
International Nuclear Information System (INIS)
Nuclear grade production tubing of Alloy 600 was evaluated for stress corrosion cracking (SCC) susceptibility in high purity water at 365, 345, 325, and 290 C. Reverse tube U-bend specimens provided crack initiation data and constant extension rate tests were employed to determine the crack velocities experienced in th crack propagation stage. Initial results indicate that a linear extrapolation of data received from high temperature tests can be used to predict the service life of steam generator tubing that has been plastically deformed or is continually deforming by ''denting.''.
Probabilistic fracture assessment of surface cracked pipes using strain-based approach
British Library Electronic Table of Contents (United Kingdom)
Simplified strain-based fracture mechanics equations, established for external surface cracked pipelines subjected to an external bending load, are presented and used in probabilistic assessment of a pipeline girth weld. The model takes into account several parameters, such as variation in crack depth, crack length, internal pressure and material hardening. The critical strain from ductile tearing in the cracked pipeline is found by using the tangency criterion. The reliability problem is solved using first and second order reliability methods for different pipe dimensions and load levels.
2006-01-01
Extrinsic fracture mechanisms in two laminated metal composites
Energy Technology Data Exchange (ETDEWEB)
The crack growth behavior and fracture toughness of two laminated metal composites (6090/SiC/25p laminated with 5182 and ultrahigh-carbon steel laminated with brass) have been studied in both ``crack arrester`` and ``crack divider`` orientations. The mechanisms of crack growth were analyzed and extrinsic toughening mechanisms were found to contribute significantly to the toughness. The influence of laminate architecture (layer thickness and component volume function), component material properties and residual stress on these mechanisms and the resulting crack growth resistance are discussed.
1994-11-29
Thermal stress cracking and the enhancement of heat extraction from fractured geothermal reservoirs
Given sufficient time, the extraction of heat from geothermal reservoirs formed by the hydraulic fracturing of competent rock will eventually result in the formation of thermal stress cracks in the reservoir. These cracks penetrate the rock in a manner such that the penetration-to-spacing ratio is approximately one. The penetration depends upon the extent of cooling and the square root of time. Initially then, the cracks are closely spaced and penetrate but little, so that a crazing pattern is apparent; but with increasing time some of these cracks, now more widely spaced, grow deeper. Eventually these larger cracks attain a critical aperture such that significant rates of water flow can be established within them and thus the newly created heat transfer area becomes useful for heat extraction. At the same time that cracks are forming within the main reservoir, ...
1978-04-01
International Nuclear Information System (INIS)
In recent years intergranular stress corrosion cracking has occurred world-wide in the shrink-fitted discs of low pressure turbine rotors made of low alloy steels. Only in a few cases steam impurities such as NaOH, Na_2CO_3, Na_2SO_4, H_2S or NaCl, which initiate SCC, could be found. To clarify the SCC-behaviour experiments on turbine disc steels with different chemical compositions and yield strength were performed in high purity water. The results show, that chemical composition has no effect on the crack initiation. Under high purity water conditions no crack initiation due to stress corrosion cracking is observed on the steel with a yield strength of 850 N/mm"2. On the steel with a yield strength of 1250 N/mm"2 which is not used in service, crack initiation occurs in pure water. But if sharp cracks already exist, crack propagation occurs ...
Fatigue crack growth in steam turbine rotor steels in near realistic media
International Nuclear Information System (INIS)
In this study, growth measurements of fatigue cracks in air and various simulated media for steam turbines were made by means of rupture-mechanical methods. In this connection, it was detected that even pure water leads to a clear increase in the fatigue crack rates of low-pressure rotor steels. In this connection, it was striking to observe that the crack propagation velocities at 100"0C were higher than at 160"0C. It is probable that the kinetics of the film formation at the crack tip was of importance. The inhibiting effect of the alkaline solutions is explained by the increasing stability of a film of Fe(OH)_2 at an increased pH value. Neither the frequency response nor the fractographic result indicate an influence of the stress crack corrosion. This can be explained by the fact that the incubation period (= the period to initiate an intercrystalline crack ...
1988-03-17
Study of Nordgren's equation of hydraulic fracturing
A nonlinear partial differential equation modeling the propagation of a vertical hydraulic fracture first derived by Nordgren is studied. When properly posed, Nordgren's derivation constitutes a Stefan problem and requires another boundary condition-namely, that the velocity of the fluid at the crack tip equals the velocity of crack propagation. With this addition, Nordgren's similarity solution in the no-leakoff case is perfected by a power-series solution. New shut-in solutions are derived in the large-and-no-leakoff cases where the crack of the large-leakoff shut-in solution retracts and the crack of the no-leakoff shut-in solution extends forever. This study ignores the effect of crack-tip rock strength on crack propagation.
1990-08-01
International Nuclear Information System (INIS)
The purpose of this experimental study is to investigate the micromechanical fatigue behavior, in terms of slip nature and preferential cracking sites, of a commercial #alpha#/#beta#-forged Ti-6Al-4V alloy. Electron backscattering diffraction is extensively used to identify the deformation (prismatic, basal, pyramidal slip) and crack formation modes activated by fatigue at the surface of several hundred primary #alpha# nodules. Some fatal crack formation sites are also characterized. Cracking in basal planes is identified as the most critical damage mode leading to fracture. An explanation is proposed which involves the resolved shear stress, taking into account the Schmid factor and the normal stress in relation to the elastic anisotropy of the #alpha#-phase. Finally, the spatial distribution of the secondary cracks is analyzed according to the crystallographic textures ...
2008-09-01
International Nuclear Information System (INIS)
Up to 90% of the life time of cyclically loaded components is determined by short crack initiation and propagation. This stage of the fatigue damage process is strongly influenced by microstructural features, e.g. grain boundaries and crystallographic grain orientation. Therefore LEFM can not be applied in a reasonable manner explaining the demand for a mechanism-related modelling method. The present study deals with mechanical testing and microstructural examinations applied to the relatively new #beta#-titanium alloy LCB. The results are used as data base to develop a new short crack model that is based on the model of Navarro and de los Rios. By using various techniques such as electron back-scattered diffraction and finite-element calculations the origin of crack initiation is revealed and the characteristics of crack propagation is determined. (orig.)
2000-02-24
Crack tip opening angle measurement through a girth weld in an X100 steel pipeline section
British Library Electronic Table of Contents (United Kingdom)
ABSTRACT Crack tip opening angle (CTOA) is becoming one of the most accepted methods for characterizing fully plastic fracture. It provides a measure of the resistance to fracture for a material in cases where there is a large degree of stable-tearing crack extension during the fracture process. Our current pipeline research uses the CTOA test as an alternative, or addition, to the CTOD (crack tip opening displacement) and the fracture energy characterization provided by the J-integral approach. A test technique was developed for measurement of CTOA that uses a modified double cantilever beam (MDCB) specimen. A digital camera and image analysis software were used to record the progression of the crack tip and to estimate the CTOA. In this article, CTOA data on crack growth orientations per...
2008-01-01
Energy Technology Data Exchange (ETDEWEB)
Effect of water injection/draining on elastic waves penetrating through cracks is examined by measuring elastic waves before, during, and after the injection/draining of water into/from cracks in presence in granite. Two blocks of rock, with their crack-containing surfaces in contact with each other, are placed in a vessel, and water injection/draining is done through a hole on a vessel bottom side so that water will penetrate into the cracks. When the blocks are dry, there is almost no contact between the cracks, and so no crack penetrating waves are observed. Crack penetrating waves are produced when water is injected, and the position of the receiver sensing the penetrating waves changes as the water level rises. When the water level is lowered from the high water level, the waveform changes again as the level changes. The change in ...
1997-05-27
To study the effects of atmospheric species on the fatigue crack growth behavior of an a+B titanium
2001-01-01
SAES(R) ST909 Bench Scale Methane Cracking Tests
Energy Technology Data Exchange (ETDEWEB)
Bench Scale methane cracking tests have been completed using a stack of ten whole SAES(R) St909 pellets - a 6 gram sample size. Methane was found to be the most difficult impurity to process and can impact diffuser operation.
2001-09-25
SAES(R) ST909 Bench Scale Methane Cracking Tests
International Nuclear Information System (INIS)
Bench Scale methane cracking tests have been completed using a stack of ten whole SAES(R) St909 pellets - a 6 gram sample size. Methane was found to be the most difficult impurity to process and can impact diffuser operation.
2001-09-01
Mercury modeling for PWSCC length sizing. [Primary water stress corrosion cracking
This report describes the results of EPRI Program S404-28, titled Experimental Modeling of Eddy Current Response'', conducted by the Westinghouse Science and Technology Center (STC). The Westinghouse STC demonstrates that its mercury modeling technique provides an unique bridge between steam generator eddy current field inspection conditions and predictions obtained using recently developed analytical models. The mercury modeling technique was used systematically to explore factors which contribute to primary water stress corrosion cracking (PWSCC) sizing inaccuracy, including probe design, coil excitation frequency, crack length, and crack morphology. Two new proposed techniques for inverting crack lengths from eddy current data are compared with the technique commonly used in field data analysis for PWSCC. The performance of uniform field eddy current probes is compared with the ...
1992-08-01
Mercury modeling for PWSCC length sizing. [Primary water stress corrosion cracking
Energy Technology Data Exchange (ETDEWEB)
This report describes the results of EPRI Program S404-28, titled Experimental Modeling of Eddy Current Response'', conducted by the Westinghouse Science and Technology Center (STC). The Westinghouse STC demonstrates that its mercury modeling technique provides an unique bridge between steam generator eddy current field inspection conditions and predictions obtained using recently developed analytical models. The mercury modeling technique was used systematically to explore factors which contribute to primary water stress corrosion cracking (PWSCC) sizing inaccuracy, including probe design, coil excitation frequency, crack length, and crack morphology. Two new proposed techniques for inverting crack lengths from eddy current data are compared with the technique commonly used in field data analysis for PWSCC. The performance of uniform field eddy current probes is compared with the ...
1992-08-01
Gear crack level identification based on weighted K nearest neighbor classification algorithm
A crack fault is one of the damage modes most frequently occurring in gears. Identifying different crack levels, especially for early cracks is a challenge in gear fault diagnosis. This paper aims to propose a method to classify the different levels of gear cracks automatically and reliably. In this method, feature parameters in time domain, specially designed for gear damage detection and in frequency domain are extracted to characterize the gear conditions. A two-stage feature selection and weighting technique (TFSWT) via Euclidean distance evaluation technique (EDET) is presented and adopted to select sensitive features and remove fault-unrelated features. A weighted K nearest neighbor (WKNN) classification algorithm is utilized to identify the gear crack levels. The gear crack experiments were conducted and the vibration signals were captured from the gears ...
2009-07-01
Effect of crevice environment PH on corrosion damage of horizontal steam generator tubes
Energy Technology Data Exchange (ETDEWEB)
In support of a project on lifetime calculation experiments were carried out to evaluate the resistance to environmentally assisted cracking (EAC) of steam generator tubes during operation. Estimations of the incubation period for crack initiation and the threshold K value, K{sup Iscc}, and the crack growth rate were made to predict evolution of damage in tube walls. The paper summarizes results of experiments of C ring specimen for the initiation testing and results of SENT (single edge notch tensile) specimen for the crack growth rate (CGR) testing. The specimens were exposed to concentrated environments at elevated temperatures simulating crevice environments in secondary side crevices in horizontal steam generators. The results show that the material of SG tubes is sensitive to transgranular environmentally assisted cracking in the three basic concentrated environments used, ...
2002-07-01
Effect of crevice environment PH on corrosion damage of horizontal steam generator tubes
International Nuclear Information System (INIS)
In support of a project on lifetime calculation experiments were carried out to evaluate the resistance to environmentally assisted cracking (EAC) of steam generator tubes during operation. Estimations of the incubation period for crack initiation and the threshold K value, K"I"s"c"c, and the crack growth rate were made to predict evolution of damage in tube walls. The paper summarizes results of experiments of C ring specimen for the initiation testing and results of SENT (single edge notch tensile) specimen for the crack growth rate (CGR) testing. The specimens were exposed to concentrated environments at elevated temperatures simulating crevice environments in secondary side crevices in horizontal steam generators. The results show that the material of SG tubes is sensitive to transgranular environmentally assisted cracking in the three basic concentrated environments used, ...
2002-05-05
Stress corrosion cracking susceptibility of #beta# titanium alloy 38-6-44
International Nuclear Information System (INIS)
The threshold stress intensities for stress corrosion crack propagation in beta titanium alloy 38-6-44, Ti3Al-8V-6Cr-4Mo-4Zr, has been determined in salt water and methanolic solutions. The alloy was immune to stress corrosion cracking (SCC) in aqueous sodium chloride solutions (marine atmosphere). However, in methanolic solutions, the alloy was very susceptible to SCC. This marked susceptibility in methanolic solutions can be mitigated by the addition of an inhibitor: sodium nitrate. Crack extension in the alloy was transgranular and failure occurred by brittle quasi-cleavage in methanolic solutions.
Energy Technology Data Exchange (ETDEWEB)
In the power station West Block 2 at Voerde (Federal Republic of Germany), cracks in the final stage of the shaft were determined at the ND1 rotor of the 350 MW condensation tube was determined. A purely mechanical preparation of the crack was not possible due to the depth of the crack. A substitute rotor was not available. A repair solution was developed covering a welding of a new shaft section to the existing rotor. The authors of the contribution under consideration report on the damage, cause of the damage, repair solution and the process of repair.
2010-07-01
On the fatigue threshold behaviour of two ferrite-pearlite microalloyed steels
Energy Technology Data Exchange (ETDEWEB)
Long crack fatigue threshold ({delta} K{sub th}) and crack closure behaviour of two thermomechanically processed microalloyed (MA) ferrite-pearlite steels are reported. {delta} K{sub th} and crack closure were measured using a dynamic compliance measurement technique. Crack closure was observed at low load ratios (R < 0.5) and the fatigue thresholds decreased with increasing load ratio. In both steels, the closure-free intrinsic threshold ({delta} K{sub eff} {sub th}) was found to be independent of the load ratio. (orig.)
2000-07-01
International Nuclear Information System (INIS)
... Industry, Material Science Research Laboratory, Yokosuka, Kanagawa (Japan)
2009-09-01
Effect of crystal orientation on the stress corrosion cracking of L-grade stainless steel
International Nuclear Information System (INIS)
... Yoshiaki Toshiba Corp., Nuclear Power Division, Yokohama, Kanagawa (Japan)
2007-05-01
Corrosion cracking of rotor steels of steam turbines
International Nuclear Information System (INIS)
Results of investigation of stress corrosion cracking of steam turbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steam turbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed.
The threshold stress itensities for stress corrosion crack propagation in beta titanium alloy 38-6-44, Ti-3Al-8V-6Cr-4Mo-4Zr, has been determined in salt water and methanolic solutions. The alloy was immune to stress corrosion cracking in aqueous sodium c...
1974-01-01
Crack propagation and arrest of structural steels and pipelines
Energy Technology Data Exchange (ETDEWEB)
Crack arrest of fast running cracks is an important issue for the safety of steel structures. Crack arrest design can prevent fatal damage of large structures by restricting the influence of the incidents. Therefore crack arrest design is important especially for very large structure, where accidents may cause huge economical and social losses. Propagating shear fracture, long running ductile crack propagation in pipelines and brittle crack propagation in heavy thick shipbuilding steels have been investigated. For the propagating shear fracture issue, a new HLP simulation model, applicable to various backfill conditions, including underwater backfill, was developed. The proposed backfill model can be applied to the prediction of the crack arrest of propagating shear fracture under various backfill conditions. The new HLP simulation was ...
2008-07-01
Physical modeling of desiccation cracking in plastic soils
British Library Electronic Table of Contents (United Kingdom)
Desiccation cracking is a common phenomenon in clay materials, which may considerably increase the hydraulic conductivity of soil. This issue is one of the main concerns in the design and construction of landfill covers, especially, in arid regions. For some highly plastic soils, permeability increases during cyclic drying and wetting are not significant, even though cracking may clearly be noticed in the soil. These cracks may self-heal during subsequent wetting and saturation processes. In the present study, large scale experimental models of various natural clayey soils with various plasticity indices were subjected to cyclic drying and wetting and hydraulic conductivity testing to better understand cracking behaviour and self-healing in fine-grained soils. The soils are candidate clay ...
2008-01-01
International Nuclear Information System (INIS)
The potential material class for use at 600"0C and more, e.g. for steam turbines with improved thermal efficiency, are austenitic steels. Using these steels with welded joints, it is to be considered that, by superposition of weld residual stresses and service stresses, extensive creep strains - and in the worst case crack formation - can occur locally. To assess the influence of these effects on service behaviour, different material states of CrNi-steels and Incoloy 800 were investigated with respect to strength, ductility and, especially, to crack and creep crack growth in the temperature range around 600"0C. It is shown that creep embrittlement, not microstructural changes as effected by weld heat input, causes heat affected zone (HAZ)-reheat cracking. Creep embrittlement can be avoided by special design and fabrication rules. (orig.).
Energy Technology Data Exchange (ETDEWEB)
Damage and cyclic fatigue failure under alternating loading in transformation-toughened zirconia ceramics is reviewed and compared to corresponding behavior under quasi-static loading (static fatigue). Current understanding of the role of transformation toughening in influencing cyclic fatigue-crack propagation behavior is examined based on studies which altered the extent of the tetragonal-to-monoclinic phase transformation in MG-PSZ through subeutectoid aging. These studies suggest that near-tip computations of the crack-driving force (in terms of the local stress intensity) can be used to predict crack-growth behavior under constant amplitude and variable-amplitude (spectrum) loading, using spatially resolved Raman spectroscopy to measure the extent of the transformation zones. In addition, results are reviewed which rationalize distinctions between the crack-growth behavior of preexisting, ...
1992-05-01
Problems encountered in welding Inconel 625 bridgewire material
Energy Technology Data Exchange (ETDEWEB)
Welding problems occurred while resistance welding Inconel 625 to Inconel 600 pins in the MC3462A header at Unidynamics/Phoenix (UPI). The bridgewire showed transverse and longitudinal cracks, a condition called hot cracking, at the weld area. Welding studies at Mound confirmed a best effort could not produce welds without hot cracking. Two new bridgewire materials, Tophet C and Alloy 800, were then introduced to replace Inconel 625. Samples of both bridgewired headers welded at Unidynamics were studied at Mound to determine which was the better material. Results showed that Alloy 800 was subject to the same hot cracking phenomenon as Inconel 625, whereas all samples of Tophet C except one showed no cracks. The only Tophet C sample showing cracks showed only minor cracks. Langley tests performed with Tophet C as the bridgewire showed that ...
1982-05-10
Fatigue crack detection in aircraft skin structures using eddy current array technique
International Nuclear Information System (INIS)
Detection of fatigue damage cracks in aircraft skin structures is an ongoing NDT challenge. Cracks growing rate is difficult to predict, and for this reason, it is important to detect them as soon as possible to avoid a catastrophic break. Eddy current methods are known and well-accepted techniques which are relatively simple to carry out. However, with conventional inspection of airframe structures using standard driver-pickup eddy current probes, it is difficult to detect small fatigue cracks initiated in the second layer of the skin and in the shadow region at fastener holes. Such difficulty is related to fasteners length and their spacing which reduces test sensitivity. This report explains the development of improved eddy current probe/technique to detect and visualize fatigue cracks in fasteners. In this study, an eddy current array probe was evaluated and new coil design was suggested. Several ...
2004-01-01
Environmental cracking of the alpha-beta titanium alloy, Ti-6Al-6V-2Sn
International Nuclear Information System (INIS)
The combined effects of environment, yield strength and stress state on the cracking susceptibility of beta-extruded Ti-6Al-6V-2Sn have been examined. At a constant yield strength and under plane strain conditions, the stress intensity required for slow crack propagation decreased as the severity of the environment increased, i.e., from laboratory air to 3.5% NaCl. Furthermore, the crack propagation rates were a function of both stress intensity, and environmental severity. Although the fracture toughness and threshold stress intensities for slow crack growth generally decreased with increasing yield strength, aging, which resulted in the precipitation of ordered Ti3Al particles in the primary alpha phase, tended to accentuate the susceptibility of this alloy to sustained load/stress corrosion cracking. Finally, at constant yield strength, the sustained load ...
Effect of Aging on the Toughness of Human Cortical Bone: Evaluation by R-Curves
Energy Technology Data Exchange (ETDEWEB)
Age-related deterioration of the fracture properties of bone, coupled with increased life expectancy, are responsible for increasing incidence of bone fracture in the elderly, and hence, an understanding of how its fracture properties degrade with age is essential. The present study describes ex vivo fracture experiments to quantitatively assess the effect of aging on the fracture toughness properties of human cortical bone in the longitudinal direction. Because cortical bone exhibits rising crack-growth resistance with crack extension, unlike most previous studies the toughness is evaluated in terms of resistance-curve (R-curve) behavior, measured for bone taken from wide range of age groups (34-99 years). Using this approach, both the ex vivo crack-initiation and crack-growth toughness are determined and are found to deteriorate with age; the initiation toughness decreases some 40% over six decades ...
2004-10-08
Stress corrosion cracking of austenitic stainless steel core internal welds.
Energy Technology Data Exchange (ETDEWEB)
Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine ...
1999-04-14
The papers contained in this volume provide an overview of recent theoretical and experimental research related to the fracture toughness and fatigue crack growth characteristics of titanium alloys. Topics discussed include room temperature fatigue crack propagation in beta-titanium alloys, fatigue crack growth rate acceleration in alpha+beta Ti alloys, influence of transformed beta microstructures on fatigue crack growth rates in Ti-6Al-4V, and the role of inclusion and pore content on the fracture toughness of powder processed blended elemental Ti-10V-2Fe-3Al. Papers are also presented on fatigue crack growth measurements in an alpha-beta titanium alloy, the effects of thermal processing variation on the properties of Ti-6Al-4V, and the effect of microstructure on ductility and fracture toughness of alpha+beta titanium alloys.
1987-01-01
International Nuclear Information System (INIS)
High temperature fatigue crack growth (FCG) and creep crack growth (CCG) experiments have been conducted in air on weld metal, heat affected zone (HAZ) and base metal of the austenitic Alloy 800 and the nickel base Alloy 617. Tests were performed on specimens machined from pipes, in the temperature range 550-900 deg. C. The crack propagation mode was examined. At all temperatures and for both materials, FCG of base metal was found to be the highest, whereas the weld metal exhibited the lowest FCG rate. The FCG rate in the HAZ was found to lie in between of those observed for base and weld metal. The crack propagation mode remained transgranular in base metal and transdendritic in weld metal at all temperatures. CCG behaviour could be described using the energy rate integral C*. Base metal and weld metal exhibited similar CCG rate at same C*. The crack propagation mode under CCG ...
1993-08-15
Energy Technology Data Exchange (ETDEWEB)
Effect of the coverage of shot peening, the surface roughness and shot shape, etc. on the stress corrosion cracking (SCC) of Alloy 800 in alkaline solutions was studied. Alloy 800 specimens were cracked in boiling alkaline solutions at the potntial range of {minus} 100 to 0mV in the boiling 50%NaOH+0.3%SiO {sub 2} solution. U bend specimens were tested under the polarized condition at the controlled potential to 0mV, showing that shot peened specimens cracked more easily. Tests of specimens with the same hardness showed that specimens hardened by cold working showed the higher susceptivity than that of surface hardened specimens. In these connections, U bend specimens of higher shot peened coverage were cracked at conditions of 593K and 10%NaOH solution. O-ring specimens of smaller stress level did not show any cracks independent of surface treatments. 8 refs., 9 figs., 5 tabs.
1990-03-15
International Nuclear Information System (INIS)
The effect of mean stress, or the stress ratio (R), on the fatigue-crack growth (FCG) behavior of #alpha#-aged and #omega#-aged microstructures of the beta titanium alloy Ti-10V-2Fe-3Al was investigated. While the mean stress had a negligible effect on the FCG behavior of the #alpha#-aged microstructure, a strong effect was observed in the #omega#-aged microstructure. In particular, the values of the threshold stress-intensity range (#DELTA#K_t_h) exhibited a strong dependence on R in the #omega#-aged microstructure, while this dependence was weak in the #alpha#-aged microstructure. These effects seem to arise primarily from fracture-surface roughness-induced crack closure. The crack closure levels for the #alpha#-aged microstructure were found to be very low compared to those for the #omega#-aged microstructure. Transmission electron microscopy and scanning electron microscopy studies of microstructures and fracture ...
2000-03-01
Cracking of Alloy 800 tubing in superheated steam in a solar receiver
Energy Technology Data Exchange (ETDEWEB)
The solar central receiver at the Barstow Pilot Plant is a once-through steam boiler consisting of vertical arrays of Alloy 800 tubes. Water/steam leaks associated with tube bends near the receiver outlet were observed after 16 service months. The leaks resulted from through-wall cracks localized in the crown of tube bends operating in the temperature range from 550 to 650/sup 0/C. Initiation occurred on the ID (steam side) of the tube and propagated transgranular through the tube wall. Cracking was axial and circumferential; in general, the circumferential cracks were more severe than the axial cracks. Thick oxide layers showed on the ID of the receiver tubes; a 25-..mu..m thick oxide layer had formed on tubing which operated at 650/sup 0/C. In addition, an enhanced oxidation layer was observed along a narrow band in the crown of the tube. This band was up to five times thicker than the oxide elsewhere ...
1985-10-01
International Nuclear Information System (INIS)
A study of stress corrosion cracking susceptibility of Zircaloy-4 in chloride-containing aqueous methanolic media is presented. The influence of water content is investigated in the 5-100 vol. % water range. The dependence of stress corrosion cracking on potential is evidenced. A close correlation is established with pitting susceptibility determined by a statistical analysis of induction times. A correlation with the repassivation potential is observed in the water-rich solutions. In the low water content solutions, two repassivation curves are determined according to the experimental technique. Pit morphology and fractography show a transition from aqueous to organic media. (author).
International Nuclear Information System (INIS)
At the importance increase of UT (ultrasonic testing) with the application of rules on fitness-for-service for nuclear power plants, JAPEIC (Japan power engineering and inspection corporation) started education training for defect detection and sizing technique. Weld joints specimen with EDM (Electro-Discharged Machining) notches, fatigue cracks and intergranular stress corrosion cracks were tested and practiced repeatedly based on a modified ultrasonic method and the defect size measuring accuracy of the trainees was surely improved. Results of the blind test confirmed effectiveness of education training. (T. Tanaka)
2005-04-01
International Nuclear Information System (INIS)
It has been found out that 30HGSNA steel undergo cracking under action of stresses in aqueous solutions containing oxygen, while it show high resistance in deoxidated solutions. The purpose of such phenomena is the existence of sulfur inclusions in steel which are a centers of denting corrosion. That points acting as a stresses concentrators where pH factor decreases including hydrogen formation and its absorption in the metal. That mechanism is the main purpose of brittle steel cracking observed in oxygen rich solutions. (author).
1995-05-17
Damage tolerance of metalic structures
Energy Technology Data Exchange (ETDEWEB)
This Workpackage Report describes the introduction of fatigue cracks in bolts with ISO-metric threads M5x0.8, M8x1.0, M12x1.25 made from the materials Ti 6Al 4V, A-286 and INCONEL 718. Introdued cracks are verified by destructive testing. Results of the NDI of these bolts performed with special eddy current probes are reported. The detectability of cracks with a {>=} 0.65 and a/2c {approx equal} 0.3 located in the thread ground perpendicular to the load axis is demonstrated. (orig.).
1991-01-01
Corrosion and stress corrosion cracking of alloy 800 in water and steam at elevated temperatures
International Nuclear Information System (INIS)
The importance that must be attached to the phenomenon of stress corrosion cracking of austenitic alloys is emphasized. The relation between chemical composition of various alloys and their sensitivity to cracking is shown with particular reference to the behaviour of Alloy 800. The different effects of alkaline anc chloride environments are discussed. Studies are reported of the general corrosion of Alloy 800 and other alloys in an environment representative of the primary coolant of PWR reactors; and of the behaviour of various alloys (including Alloy 800) in the conditions envisaged for their use for steam generators with superheat up to about 550 deg.C. (U.K.).
Thermal cracking of black oil fuel in a mixture with shale
British Library Electronic Table of Contents (United Kingdom)
The results of studies performed for the development of a new process of the thermal cracking of tar as a suspension with ground Baltic oil shale in order to obtain motor fuel components are reported. The experimental results suggest undoubted advantages of the process over industrial thermal cracking because the deep degradation of tar (the yields of a gasoline fraction with bp to 180?C, middle distillates with bp of 180?360?C, and feedstock for catalytic cracking with bp of 360?520?C were ~12, 43?44, and ~15?16 wt % on an initial tar basis) was achieved upon the single-stage processing of the raw material under relatively mild conditions (5 MPa, 425?C, and a feed space velocity of 1.0 h?1). The resulting coke-like products and V and Ni contained in the raw material were deposited on the ...
2011-01-01
The chain mechanism in catalytic cracking. The chain mechanism in catalytic cracking
Energy Technology Data Exchange (ETDEWEB)
The cracking of 2-methylpentane on USHY at 300, 400, 450, and 500[degrees]C is interpreted in detail in terms of a chain mechanism. The kinetic equation developed from this mechanism fits the experimental data very well. The contribution of chain processes to the overall rate of conversion depends on the kinetic chain length, which in turn depends on the surface coverage by carbenium ions and their reactivities. Kinetic parameters were obtained at all four temperatures. A detailed examination of the kinetics shows that chain processes are more important at low reaction temperatures, whereas protolytic cracking dominates at higher temperatures. The parameters also show that both competitive inhibition by products and the rate of catalyst decay increase with increasing reaction temperature. Furthermore, they show that carbenium ions formed on Broensted sites are more stable than carbonium ions. 39 refs., 12 figs., 5 tabs.
1993-03-01
International Nuclear Information System (INIS)
... Masahiro Tsukada, Takashi Japan Atomic Energy Agency, Tokai, Ibaraki (Japan)
2009-05-01
Stress corrosion cracking: 1965-1990
Energy Technology Data Exchange (ETDEWEB)
Advances in the theory and practice of stress corrosion cracking (SCC) are reviewed for the period 1965-1990. The proceedings of two landmark conferences are used as a basis for discussion: Ohio State University (1967) and Kohler, WI (1988). The discussion is developed around the following topics: metal-environment combinations, testing, fractography, metallurgical aspects, electrochemical aspects and crack chemistry, mechanisms, and prediction and mitigation. It is concluded that the main developments since 1967 are the recognition of the lack of specificity of SCC environments, the use of slow strain rate and fracture mechanics testing, quantitative SEM fractography, studies of grain boundary structure and compositions, transient electrochemistry of bare metal surfaces, measurement and modelling of crack chemistry, elaboration of several SCC models, including slip-dissolution and film induced cleavage, and mitigation by ...
1990-01-01
International Nuclear Information System (INIS)
... University, Fracture and Reliability Research Institute, Sendai, Miyagi (Japan)
2009-05-01
Probabilistic energy based model for prediction of transverse cracking in cross-ply laminates
Energy Technology Data Exchange (ETDEWEB)
In the present paper an attempt is made to describe transverse cracking of cross-ply ([0{sup o}{sub n}/90{sup o}{sub m}]{sub s}) laminates subjected to an external applied load and a temperature change. For this purpose a new method is suggested which was developed on the basis of the energy balance based finite fracture criterion suggested by Hashin (1996) [Hashin, Z., 1996. J. Mech. Phys. Solids 44, 1129]. In this approach the value of the specific surface energy (the critical energy release rate) is assumed to be dependent on a random microdamage distribution in the material. Hence, it is assumed to be a random function of location. A new probabilistic technique is developed to take this randomness into consideration. It is shown that only one unknown probabilistic function is required, namely the probability density function of the specific surface energy. This is determined by fitting the external stress and the corresponding crack density ...
2005-01-01
International Nuclear Information System (INIS)
The effect of alloying low carbon 18Cr-30Ni steel with silicon (up to 5.1%), copper (up to 5.4%), cobalt (up to 15.3%) on the resistance to corrosion cracking and pitting corrosion, is studied. Tests on uniaxial tension are carried out in 42% MgCl_2 solution and gravimetric studies in 10% FeCl_3x6H_2O. It is established that alloying steel of the Kh18N30 type with silicon increases strength and resistance to corrosion cracking. Copper and cobalt decrease a resistance to pitting corrosion but somewhat increase a resistance to corrosion cracking.
International Nuclear Information System (INIS)
... Masatsune IHI Technology Service Co., Ltd., Yokohama, Kanagawa (Japan)
2005-05-01
Fracture mechanics: proceedings of the 12th national symposium on fracture mechanics
Energy Technology Data Exchange (ETDEWEB)
The conference proceedings contains 30 papers of which five are abstracted separately. The subjects covered include fatigue crack growth in aircraft materials, fractographic measurements, fatigue cracks in nylon 66 blends, cyclic inelastic deformation aspects, prestressing, tensile cracks in creeping solids, creep-crack-growth in 304 stainless steel, high-temperature fatigue, parallel impact loading, numerical fracture dynamic code, J-resistance curves, specimen geometry effects, reactor piping systems, temperature dependence of fracture toughness, small-scale yielding, compact specimens, power hardening materials, semi-empirical fracture analyses, pipeline girth welds, wrought steels, and A36 bridge steels.
1980-01-01
Fracture behavior under dynamic biaxial stress on magnesium alloy
Energy Technology Data Exchange (ETDEWEB)
We conduct the static and dynamic loading fracture experiments on magnesium alloy (AZ31B) under the equitable and inequitable biaxial stress. We process specimens as cross type with cracks. There are different kinds of cracks defined by their crack angles. By using a hydraulic high-speed biaxial experiment machine, we put the equitable and inequitable stresses on the specimen. We analyze results using the caustic method. The experiments reveal a few important results. There is negative correlation between the fracture toughness value and the plate thickness in the magnesium alloy sheet specimen. The fracture toughness value decrease in the case the crack has the angle different from the loading direction. The fracture toughness value decreases significantly under the inequitable biaxial stress. (orig.)
2004-07-01
International Nuclear Information System (INIS)
... University, Fracture and Reliability Research Institute, Sendai, Miyagi (Japan)
2007-05-01
International Nuclear Information System (INIS)
... SCIENCE SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS
International Nuclear Information System (INIS)
... Dozaki, Koji Takiguchi, Hideki Japan Atomic Power Company, Tokyo (Japan)
2008-05-01
Eddy Current Flows Around Cracks in Thin Plates for ...
... A few applications, such as magnetic forming and levitation, have exploited the dynamic force pro- ducing capability of eddy currents. ...
1981-03-01
Diffusive and convective transport of radon through cracks in the building understructure
International Nuclear Information System (INIS)
The objective of this paper is to present a theoretical evaluation of soil and house related factors that may affect the transport of radon from the soil into houses. A two-dimensional mathematical model was used to simulate the diffusive and convective transport of radon into the house through idealized openings in the understructure. With the help of model predictions we tried to find out whether diffusion or convection predominates and under which circumstances. Radon transport through cracks in the house understructure is influenced mainly by the soil permeability, radon concentration at the soil-crack interface, the total area of cracks and the pressure difference across cracks. Because of its large range of variability, the soil permeability appears to have the greatest effect on the radon transport through cracks. At permeabilities below 1x10"-"1"2 m"2 diffusive transport ...
2000-10-14
International Nuclear Information System (INIS)
... Industry, Material Science Research Laboratory, Yokosuka, Kanagawa (Japan)
2010-10-01
Energy Technology Data Exchange (ETDEWEB)
Discussions were given on mullite/SiC composite ceramics as to crack size dependence of their crack healing behavior, and high-temperature strength properties. Test specimens used in the experiment are sinters of mullite powder added with SiC powder at 20% by volume, and hot-pressed under conditions of a sintering temperature of 1650 degC, time of four hours, and a pressure of 35 MPa. In the experiment, a pre-crack was introduced at the center of a test specimen by using a Vickers hardness meter, and a heat treatment was performed in atmosphere at 1300 degC for one hour. A four-point bending test was conducted in atmosphere as a strength test. Conditions in test specimens were investigated by using SEM observation, a laser microscope and X-ray diffraction. The following findings were obtained as a result of the experiment: the bending strength for the pre-cracked material is about 140 MPa against that ...
1998-05-21
Assessment of radiological safety of Wolsung site at site boundary considering crack impact
British Library Electronic Table of Contents (United Kingdom)
The number of spent fuel storage facilities in the world continues to increase because of "Wait and See" policies and delay of a permanent disposal plan. The temporary spent fuel storage concept is changing to a pre-disposal storage concept. Strengthened safety concepts are required for expanded spent fuel storage facilities and sites. The Korea Hydro and Nuclear Power Company is planning to construct a reinforced concrete MACSTOR-400 facility at Wolsung. In concrete dry spent fuel storage structures, cracks can occur due to radiant heat and environmental chloride. The likelihood of cracking increases over time. Research on changes in shielding performance from one collinear crack in the surface of a concrete facility has been carried out. However there is no research about public radiolog...
2010-01-01
International Nuclear Information System (INIS)
Different semi precious alloys (Pd-Ag, Pd-Au) have been studied after thermal oxidation treatments to analyze the mechanical improvement of the interface between the metal and the ceramic. Using the four point bending test, the authors have analyzed the different steps corresponding to the mechanical evolution of the bi-material : cracking energy on the surface, relaxation energy after first cracking, propagation energy of cracks at the interface zone. It has been shown that some alloys only have a high resistance to the interface cracking and the role played by the interface reactions to improve this property. (orig.).
1993-06-01
Energy Technology Data Exchange (ETDEWEB)
As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Therefore, constant extension rate tests were carried out for Alloy 800 under various steam generator crevice chemistry conditions at applied potentials. These tests were designed to evaluate the stress corrosion cracking susceptibility of Alloy 800 under CANDU( steam generator operating conditions. Based on the experimental results, the recommended electrochemical corrosion potential/pH zone for Alloy 800 determined by electrochemical polarization measurements was verified with the respect of stress corrosion cracking ...
2006-07-01
Evaluation of SCC susceptibility of alloy 800 under CANDU SG secondary-side conditions
Energy Technology Data Exchange (ETDEWEB)
As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Therefore, constant extension rate tests were carried out for Alloy 800 under various steam generator crevice chemistry conditions at applied potentials. These tests were designed to evaluate the stress corrosion cracking susceptibility of Alloy 800 under CANDU( steam generator operating conditions. Based on the experimental results, the recommended electrochemical corrosion potential/pH zone for Alloy 800 determined by electrochemical polarization measurements was verified with the respect of stress corrosion cracking ...
2006-07-01
Evaluation of SCC susceptibility of alloy 800 under CANDU SG secondary-side conditions
International Nuclear Information System (INIS)
As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Therefore, constant extension rate tests were carried out for Alloy 800 under various steam generator crevice chemistry conditions at applied potentials. These tests were designed to evaluate the stress corrosion cracking susceptibility of Alloy 800 under CANDU( steam generator operating conditions. Based on the experimental results, the recommended electrochemical corrosion potential/pH zone for Alloy 800 determined by electrochemical polarization measurements was verified with the respect of stress corrosion cracking ...
2006-11-26
Energy Technology Data Exchange (ETDEWEB)
The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with ...
2004-07-01
The creep and intergranular cracking behavior of Ni-Cr-Fe-C alloys in 360 degree C water
International Nuclear Information System (INIS)
Mechanical testing of controlled-purity Ni-xCr-9Fe-yC alloys at 360 C revealed an environmental enhancement in IG cracking and time-dependent deformation in high purity and primary water over that exhibited in argon. Dimples on the IG facets indicate a creep void nucleation and growth failure mode. IG cracking was primarily located at the interior of the specimen and not necessarily linked to direct contact with the environment. Controlled potential CERT experiments showed increases in IG cracking as the applied potential decreased, suggesting that hydrogen is detrimental to the mechanical properties. It is proposed that the environment, through the presence of hydrogen, enhances IG cracking by enhancing the matrix dislocation mobility. This is based on observations that dislocation-controlled creep controls the IG cracking of controlled-purity Ni-xCr-9Fe-yC in argon at 360 C and ...
1995-03-26
Study on carbonization of spherical fuel elements for 10 MW high temperature gas-cooled reactor
International Nuclear Information System (INIS)
The principle for working out the time-temperature schedule of the carbonization was determined through the investigation on the carbonization process of the green body and the phenol formaldehyde resin. During the carbonization process, the crack at lower temperatures is due to strain inhomogeneity produced in press. But the crack at higher temperatures results from the improper increasing rate of temperature. The application of the autoclave-carbonization process can increase the mechanical properties of the spherical fuel elements.
International Nuclear Information System (INIS)
This paper dealt with the identification of possible damaging mechanism of the collector of the WWER 440 steam generator, cracking of primary collectors, corrosion damage of the protective coat of the primary collector circumferential weld, cracking of breathing space in the region of blinding effect by corrosion and strain, leaking of disassembling joint of the primary collector lid and with the integrity of heat exchanging tubes.
1997-11-19
Phosphorus-containing catalyst and catalytic cracking process utilizing the same
Energy Technology Data Exchange (ETDEWEB)
A phosphorus-containing low alkali metal content zeolitic catalyst made from a clay starting material is provided. The catalyst is obtained by contacting a partially cation exchanged calcined zeolite-containing catalyst with a dihydrogen phosphate anion or a dihydrogen phosphite anion. A hydrocarbon catalytic cracking process utilizing the phosphorus-containing catalyst is also provided.
1985-02-12
Phosphorus-containing catalyst and catalytic cracking process utilizing the same
Energy Technology Data Exchange (ETDEWEB)
A phosphorus-containing low alkali metal content zeolitic catalyst made from a clay starting material is provided. The catalyst is obtained by contacting a partially cation exchanged calcined zeolite-containing catalyst with an anion such as a dihydrogen phosphate anion or a dihydrogen phosphite anion and additionally with an ammonium salt other than a salt of an inorganic acid of phosphorus. A hydrocarbon catalytic cracking process utilizing the phosphorus-containing catalyst is also provided.
1985-03-12
Nature Of Tube Degradation In Horizontal Steam Generators
Energy Technology Data Exchange (ETDEWEB)
Nature of tube degradation was studied in support of horizontal steam generator lifetime calculations. Experiments were carried out to evaluate the resistance to environmentally assisted cracking (EAC) of steam generator tubes during operation. Estimations of the incubation period for crack initiation and the threshold K value, K(ISCC), and the crack growth rate were made to predict evolution of damage in tube walls. Experimental results were compared with in-service inspections experience. The paper summarizes results of experiments of C ring specimen for the initiation testing and results of SENT (single edge notch tensile) specimen for the crack growth rate (CGR) testing. The specimens were exposed to concentrated environments at elevated temperatures simulating crevice environments in secondary side crevices in horizontal steam generators. The results show that material of SG (steam generator) tubes ...
2002-07-01
Nature Of Tube Degradation In Horizontal Steam Generators
International Nuclear Information System (INIS)
Nature of tube degradation was studied in support of horizontal steam generator lifetime calculations. Experiments were carried out to evaluate the resistance to environmentally assisted cracking (EAC) of steam generator tubes during operation. Estimations of the incubation period for crack initiation and the threshold K value, K(ISCC), and the crack growth rate were made to predict evolution of damage in tube walls. Experimental results were compared with in-service inspections experience. The paper summarizes results of experiments of C ring specimen for the initiation testing and results of SENT (single edge notch tensile) specimen for the crack growth rate (CGR) testing. The specimens were exposed to concentrated environments at elevated temperatures simulating crevice environments in secondary side crevices in horizontal steam generators. The results show that material of SG (steam generator) tubes ...
2002-09-23
Effective fracture toughness of microcracked materials
Energy Technology Data Exchange (ETDEWEB)
Explicit analytical formulas are derived for the stress intensity factors at the tips of a main crack and of a microcrack for the two-dimensional case of a collinear microcrack. This configuration is used to derive an estimate of the toughness degradation due to microcracks linking up with an advancing main crack. The implications of this estimate for theoretical predictions of the toughening due to stress-induced microcracking are discussed.
1986-03-01
Energy Technology Data Exchange (ETDEWEB)
As characterization of artificial cracks formed underground by using the water pressure fracturing method, experiments have been carried out to detect relationship of pressurization and S-wave propagation time with the polarizing direction dependence. Openings are created when pressure in the vicinity of the artificial cracks increases greater than reopening pressure of micro cracks. Elastic wave velocity decreases in this region because of water in the opened micro cracks. Anisotropy is created in the S-wave propagation velocity due to influence from anisotropic reopening region when the artificial cracks are pressurized, and is separated into two components which polarize orthogonally with each other (micro splitting). Field experiments conducted at the Higashi-hachimantai field were analyzed by using wavelet transform. It was possible to detect the S-wave arrival time at high ...
1997-05-27
Energy Technology Data Exchange (ETDEWEB)
Two kinds of Si3N4/SiC composite ceramics having different sintering auxiliaries were fabricated to investigate reproduction of crack healing phenomenon, effects of sintering auxiliaries on crack healing behavior, optimal crack healing conditions, and high-temperature strength characteristics of crack healed portions. The experiment used sinters added with SiC powder at 20% by volume, and hot-pressed under conditions of a sintering temperature of 1850 degC, time for two hours, and a pressure of 35 MPa. The sintering auxiliaries used are Y2O3 and Al2O3. In the experiment, pre-cracks were introduced into test specimens, and heat treatments were given in atmosphere and in argon gas atmosphere at 1300 degC for one hour. A four-point bending test was conducted in atmosphere as a strength test. The result of the experiment revealed that the materials which were heat-treated in atmosphere ...
1998-05-21
Energy Technology Data Exchange (ETDEWEB)
Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.
1992-07-01
Energy Technology Data Exchange (ETDEWEB)
Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.
1992-07-01
International Nuclear Information System (INIS)
Steam Generator (SG) tubes in PWR plant are periodically inspected using eddy current testing (ECT) method. In Japan, bobbin coil type dual function probe is used for full length inspection, but the detectability for circumferential crack is very poor, and to improve detectability for circumferential crack and supplement regular ECT, various kinds of multi segment eddy current probes and multi transducer ultrasonic testing (UT) method have been developed. ECT probes are constructed of multiple surfaceriding special winding differential type coils and UT probe consists of 16 transducers which are spaced equally around the probe circumference for 360deg wall coverage. Both of those EC and UT probes are designed effective to detect circumferential crack. On the other hand, various kinds of laboratory induced circumferential cracks have been made and destroyed to prove the detectability of these probes. ...
1991-08-01
Scientific Electronic Library Online (English)
Abstract in english Higher olefins are produced as a by product in a number of refinery processes and are one of the potential raw materials to produce propylene. In the present study, FCC model feed compound was considered to explore the olefin cracking features and options to enhance propylene using 30% SAPO-34 zeolite as catalyst in a micro-reactor. The superior selectivity of propylene (73 wt%) and higher total olefin selectivity was obtained over 30% SAPO-34 catalyst than over Y or ZSM- (more) 5 zeolite catalysts. The thermodynamical constraints were found to be relatively less serious in the case of 1-hexene conversion. Most of the 1-hexene follows a direct cracking pathway to give two propylene molecules, due to weak acid sites and better diffusion opportunities. The higher temperature and short residence time could also suppress the hydrogen transfer reactions. From OPE (olefins performance envelop) the products were classified as ...
2009-12-01
Fatigue and creep crack growth of Alloy 800 and Alloy 617 at high temperatures
Energy Technology Data Exchange (ETDEWEB)
A common evaluation is given for creep crack growth and fatigue crack growth experiments which have been performed at the companies ABB, Siemens-KWU and KFA. The materials under investigation were X10NiCrAlTi32 20 (Alloy 800) and NiCr22Col2Mo (Alloy 617). Several production lots and semi-finished materials as well as welded materials have been tested. Testing techniques differed at the different labs. In order to eliminate the influence of individual testing techniques, material from some production lots was investigated at different labs. The given data cover fatigue crack growth (the materials were tested between room temperature and 1050[sup o]C; the influence of temperature, R-ratio, and frequency was investigated) and creep crack growth (Alloy 800 was tested between 550sup(o)C and 900sup(o)C, Inconel 617 between 800sup(o)C and 1000sup(o)C; the evaluation was done on the basis of the fracture ...
1992-01-01
Fatigue and creep crack growth of Alloy 800 and Alloy 617 at high temperatures
International Nuclear Information System (INIS)
A common evaluation is given for creep crack growth and fatigue crack growth experiments which have been performed at the companies ABB, Siemens-KWU and KFA. The materials under investigation were X10NiCrAlTi32 20 (Alloy 800) and NiCr22Col2Mo (Alloy 617). Several production lots and semi-finished materials as well as welded materials have been tested. Testing techniques differed at the different labs. In order to eliminate the influence of individual testing techniques, material from some production lots was investigated at different labs. The given data cover fatigue crack growth (the materials were tested between room temperature and 1050"oC; the influence of temperature, R-ratio, and frequency was investigated) and creep crack growth (Alloy 800 was tested between 550sup(o)C and 900sup(o)C, Inconel 617 between 800sup(o)C and 1000sup(o)C; the evaluation was done on the basis of the fracture mechanics ...
Crack tip oxidation of a superalloy in molten nitrate salt
Energy Technology Data Exchange (ETDEWEB)
Alloy 800 has been proposed for use in the receiver tube panel arrays of advanced solar central receiver (SCR) designs. In this application the alloy will be exposed to a molten mixture of sodium and potassium nitrate salts at temperatures ranging up to approximately 600/sup 0/C While these salts are routinely used in a variety of applications including metal heat treating and process heat transfer, common industrial experience has been limited to maximum temperatures of 400/sup 0/C - 450/sup 0/C. There is, therefore, considerable interest in the compatibility of these salts with containment alloys at the higher temperatures associated with SCR designs. Additionally, the containment alloy may be subject to thermally induced fatigue damage resulting from intermittent cloud cover and diurnal cycling. Previous work has found that slower near-threshold fatigue crack growth rates (FCGR) in Alloy 800 result when it is tested in molten nitrate salt at 600/sup 0/C ...
1983-04-01
Energy Technology Data Exchange (ETDEWEB)
Tar sand bitumen is petroleum-based ultra-heavy oil, and has a great amount of reserve like coal. However, there are still a lot of problems for its highly effective utilization. This paper discusses whether the light components in bitumen show independent behavior during the thermal cracking of heavy components, or not. Solvent effect and reaction mechanism during the thermal cracking are also derived from the change of their chemical structures. Athabasca tar sand bitumen was separated into light and heavy fractions by vacuum distillation based on D-1660 of ASTM. Mixtures of the both fractions at various ratios were used as samples. Negative effect of the light fraction on cracking of the heavy fraction was observed with dealkylation and paraffin formation Polymerization of the dealkylated light fraction to the heavy fraction was suggested due to lack of hydrogen in the thermal cracking under nitrogen ...
1996-10-28
International Nuclear Information System (INIS)
Radiation hardening and radiation-induced chromium (Cr) depletion were related to intergranular stress corrosion cracking (IGSCC) response among various stainless steels (SS). Available data on neutron-irradiated materials were analyzed and correlations developed between fluence, yield strength, grain-boundary Cr concentration, and cracking susceptibility in high-temperature water environments. Large heat-to-heat differences in the critical fluence (0.2 neutrons/cm"2 to 2.5 x 10"2"1 neutrons/cm"2) for IGSCC were documented. Variability often was consistent with yield strength differences among irradiated materials. IGSCC correlated better to yield strength than to fluence for most heats, suggesting a possible role for radiation-induced hardening (and microstructure) on cracking. However, isolated heats revealed a wide range of yield strengths (450 MPa to 800 MPa) necessary to promote IGSCC which could not be explained by ...
Energy Technology Data Exchange (ETDEWEB)
As a partner in this project, Siemens Power Generation investigated the crack propagation characteristics of short cracks in CMSX4. This involved crack propagation tests under dynamic and static load, creep tests on samples of different geometries, and life calculations, with the following results: No typical short cracking behaviour was observed under dynamic loads. Short crack propagation at 950 C under static load is well described by the fracture mechanical parameter C* integral. Notched bar creep tests showed longer times to cracking for notched bars. [German] In dem Verbundprojekt hat Siemens Power Generation u.a. die Untersuchungen von Rissausbreitungsverhalten von Kurzenrissen in CMSX4 als Hauptaufgabe bekommen. Dabei wurden Rissausbreitungsversuche unter dynamischer und statischer Belastung, Kriechversuche an Proben verschiedener Geometrie und ...
2001-07-01
Crack growth in welded turbine materials at elevated temperatures
International Nuclear Information System (INIS)
Due to thermal gradients and load changes steam-turbine casings suffer combined creep-fatigue loading. Creep and fatigue portions depend on service conditions. Special interest is focused on the behaviour of creep-fatigue cracks, originated from potential defects due to construction and manufacturing weldments, on residual lifetime assessment. The project deals with the crack-growth behaviour at 530deg C and r.t. of welded and unwelded heat-resistant cast steels: 1% CrMoV-cast (GS-17 CrMoV 5 11, two melts: low and high V-content) and 12% CrMoV-cast (G-X 22 CrMoV 12 1). The crack planes of CT-specimens investigated, taken from manual arc-welded plates, were situated in the heat-affected zone (HAZ). The fatigue, creep and combined creep-fatigue crack-growth behaviour was investigated by means of low-frequency (0.5 and 0.05 Hz) tests, holding-time (20 min) tests and constant load tests up to about 5 000 h. ...
1989-12-01
The role of fatigue variability in life prediction of an #alpha#+#beta# titanium alloy
International Nuclear Information System (INIS)
The fatigue life variability of the #alpha#+#beta# titanium alloy, Ti-6Al-2Sn-4Zr-6Mo increased with decreasing stress level. The variability in life was found to be due to segregation of lives due to two failure mechanisms. A bimodal cumulative distribution model was shown to accurately describe the combined failure modes. The nominal failure processes for the two regimes were similar, with crack nucleation occurring in equiaxed #alpha#p particles, irrespective of life or stress level. However the variability in life was not controlled by the size of the crack-nucleating #alpha#p, but rather by the ability of the material to distribute deformation and avoid early crack nucleation.
2004-06-10
Rapid risk assessment using probability of fracture nomographs
British Library Electronic Table of Contents (United Kingdom)
ABSTRACT Traditional risk-based design process involves designing the structure based on risk estimates obtained during several iterations of an optimization routine. This approach is computationally expensive for large-scale aircraft structural systems. Therefore, this paper introduces the concept of risk-based design plots that can be used for both structural sizing and risk assessment for fracture strength when maximum allowable crack length is available. In situations when crack length is defined as a probability distribution the presented approach can only be applied for various percentiles of crack lengths. These plots are obtained using normalized probability density models of load and material properties and are applicable for any arbitrary load and strength values. Risk-based desi...
2009-01-01
Process for repairing a cryogenic heat exchanger
International Nuclear Information System (INIS)
The patent describes a method for repairing leakage-causing cracks and fissures in a cryogenic heat exchanger. It comprises: reducing the interior pressure of the heat exchanger to a level which does not exceed the external pressure upon the hear exchanger while maintaining the temperature of the heat exchanger at a low level relative to the ambient external temperature; applying a curable liquid filler composition to the surface of the heat exchanger proximal the leakage site for seepage into the cracks and fissures located at the leakage. The composition upon a relatively short period of cure at low temperature forming a solid material which fills the cracks and fissures; curing the filler composition; and, applying a sealant composition to the surface of the heat exchanger at the filled leakage site. The sealant composition having long-term sealing performance under cyrogenic conditions.
1987-10-13
Energy Technology Data Exchange (ETDEWEB)
An effect of load conditions on Corrosion Fatigue Crack Propagation (CFCP) behavior of High Performance Steel (HPS) under seawater environment was investigated. Fatigue crack propagation tests under several load conditions including stress ratio and load frequency were conducted in air and 3.5% NaCl solution environments. Corrosion/fatigue ratio factor, C/F, particularly was defined to analyze the effect of such conditions. As shown in the results, a decrease of load ratio and frequency leads to an increase of C/F factor. Consequently, under lower loading frequency and stress ratio, the seawater condition causes much more significant effect on CFCP behavior of HPS.
2009-07-01
Influence of silica fume on the desiccation cracks of compacted clayey soils
British Library Electronic Table of Contents (United Kingdom)
Clayey soils containing smectites are widely used for construction of liner and cover systems to reduce the hydraulic conductivity in geotechnical applications because of their low permeability and high cation exchange capacity. However, the compacted clayey soils crack on drying because of their high swelling potential, and their hydraulic conductivities increase. To solve this problem, it is essential to stabilize the clayey soils using additive materials. The aim of this study is to examine the suitability of silica fume as a stabilization material to reduce the development of desiccation cracks in compacted clayey liner and cover systems. Natural clayey soil and clayey soil?silica fume mixtures were compacted at the optimum moisture content and subjected to laboratory tests. The result...
2009-01-01
International Nuclear Information System (INIS)
The electrochemical behaviour and fracture morphology of homogenized and sensitized type SAE 304 stainless steel U bent specimens, in 3% NaCl solution, at pH=2.0 and pH=7.0 both at room temperature and 100"0C was studied. Polarization curves, galvanostatic and potentiostatic experiments were run. It could be observed that high temperature and low pH favour transgranular cracking and longer sensitization times lower fracture time and tend to give rise to intergranular fracture. Light sensitization can produce transgranular cracking even at room temperature, when the homogenized alloy does not present stress-corrosion cracking for the same condition. (Author).
Improving the sheared edge in the blanking of commercial AZ31 sheet through texture modification
British Library Electronic Table of Contents (United Kingdom)
Commercial rolled magnesium sheets of alloys AZ31 (Mg-3 mass%Al-1 mass%Zn) and ZE10 (Mg-1 mass% Zn-<1 mass% Rare Earths) in O-temper condition were used for blanking experiments near room temperature. A serrated fracture surface can be observed in case of AZ31 but not in case of ZE10. During the shearing process of the AZ31 sheet, many micro cracks parallel to the sheet plane are generated in the shearing zone. These micro cracks lead to the formation of loose particles during the shearing operation, which interfere with further processing of the part and incur additional costs by increasing the scrap rate. It is found that the strong basal texture of this alloy is an important reason for the generation of such serrated cracks. In this paper a new method of selective texture modification i...
2011-01-01
Giant magnetoresistance sensing technologies for detecting small defects in metallic structures
Giant magnetoresistance (GMR) has been used with Eddy current testing to detect small defects not only in thin film structures but also in multilayered metallic structures. This work detected small scratches in the thin film under the surface where these defects were unable to be inspected or monitored by regular testing. In addition, rotational GMR magnetic sensor based Eddy current probes were used for detecting buried corner cracks at the edge of holes in metallic structures. The results of this study proved that giant magnetoresistance is very powerful and effective to sense the magnetic field, which is the result from the perturbation of the Eddy currents caused by a defect. This method can be used for quality control of metallization layers on silicon wafer and to detect cracks in thick structures such as cracks in aging aircraft.
2008-01-01
Failure analyses and weld repair of boiler feed water pumps
Energy Technology Data Exchange (ETDEWEB)
During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.
1998-12-31
Embryo-damage induced nucleation of microcracks in an aluminum alloy under impact loading
Energy Technology Data Exchange (ETDEWEB)
The nucleation of microdamage under dynamic loading was investigated through planar impact experiments accomplished with a light gas gun. The microscopic observation of recovered and sectioned specimens showed that microcracks were nucleated only by cracking of brittle particles inside material. However, for comparison the in situ static tensile tests on the same material conducted with a scanning electron microscope showed that the microcracks were nucleated by many forms those were fracture of ductile matrix, debonding particles from matrix and cracking of brittle particles. The quantitative metallographic observations of the specimens subjected to impact loading showed that most of the cracked particles were situated on grain boundaries of the aluminum matrix. These facts suggested the concept of critical size and incubation time of submicroscopic cavities in the dynamic case and the mechanism of embryo-damage induced ...
1995-06-01
Energy Technology Data Exchange (ETDEWEB)
Briefly described is knowledge of crevice corrosion, corrosion cracking and denting. In evaluating the corrosion resistance of steam generator materials it is necessary to distinguish corrosion problems caused by the primary coolant side and by the secondary circuit side. At present tubes are manufactured of 7 austenitic alloys of a different chemical composition, and available information shows that views on their corrosion resistance differ. Greatest attention has been devoted to corrosion cracking in the presence of NaOH. Findings related to I-600, I-800, I-690 and AISI 316 are given. Corrodibility by sulfur-containing products is now being studied, namely the intercrystalline corrosion cracking caused by the presence of H/sub 2/S/sub 4/O/sub 6/. Knowledge gained in this respect is summed up.
1984-07-01
International Nuclear Information System (INIS)
Briefly described is knowledge of crevice corrosion, corrosion cracking and denting. In evaluating the corrosion resistance of steam generator materials it is necessary to distinguish corrosion problems caused by the primary coolant eide and by the secondary circuit side. At present tubes are manufactured of 7 austenitic alloys of a different chemical composition, and available information shows that views on their corrosion resistance differ. Greatest attention has been devoted to corrosion cracking in the presence of HaOH. Findings related to I-600, I-800, I-690 and AISI 316 are given. Corrodibility by sulfur-containing products is now being studied, namely the intercrystalline corrosion cracking caused by the presence of H_2S_4O_6. Knowledge gained in this respect is summed up. (J.P.).
Colour contrast in ballistic gelatine
British Library Electronic Table of Contents (United Kingdom)
Gelatine is a reliable tissue simulant in wound ballistic experiments. The projectile penetrating the gelatine transfers energy and causes radial cracks according to the temporary cavity. Thus the crack length is a function of the energy spent in the medium. In practice the fissures are poorly contrasted for which reason an enhancement of contrast was searched. A series of six shoots with expanding bullets (9mmx19 Action-5, 9mmx19 Quick Defense 1, 5.56mmx45 Styx Action) was realized on 10% gelatine blocks at 4^oC temperature. Three blocks were marked with acryl paint on the front, three blocks were shot native. The blocks were cut in slices of 1cm thickness and optically scanned. The evaluation was performed according to Fackler's wound profile, the total crack length method and the polygo...
2010-01-01
Thermal fatigue of stainless steel
Energy Technology Data Exchange (ETDEWEB)
Two austenitic steels, 316 Stainless Steel and Alloy 800, have been examined under conditions of both isothermal low cycle fatigue (LCF) and thermomechanical fatigue (TMF). The TMF tests were conducted between 649 and 360/sup 0/C with a carefully controlled triangular waveform. The LCF tests were performed at 649/sup 0/C and both kinds of tests were subjected to a strain range of 0.5%. TMF shortened life to 40% for 316 Stainless Steel and to 5% for Alloy 800. The microstructural evolution occurring in both alloys has been examined and we conclude these do not play a role in the life shortening caused by TMF. The TMF does produce asymmetric hysteresis loops with large tensile peak stresses in tests where the maximum temperature corresponded with the peak compressive stress. The influence of TMF on fatigue crack growth rates has been measured and it was found that TMF accelerated crack growth in Alloy 800 and slowed it down slightly in 316 ...
1987-12-01
Survey on Aging Deterioration of Safety Related Equipment in Operating Nuclear Power Plants
International Nuclear Information System (INIS)
As a basic research to consider aging deterioration of the operating nuclear power plant to seismic fragility analysis, aging deteriorations occurring safety related equipment of both Kori unit 1 and Wolsung unit 1, are investigated in this study. First of all, 378 and 152 safety related equipment are selected at Kori unit 1 and Wolsung unit 1 respectively. Seismic review team including seismic capability engineer, is organized and seismic walkdown is carried out using the nondestructive tests. As a results of seismic walkdown, crack is a typical aging deterioration which can reduce the seismic safety of safety related equipment and the other aging deteriorations such as concrete compressive strength, corrosion, and tightness of anchor bolt, have a much smaller influence than crack. In order to manage the aging deterioration data collected through the seismic walkdown in effective and systematic, EDS(Evaluation of Deteriorated System) DB is ...
1997-04-14
Survey on Aging Deterioration of Safety Related Equipment in Operating Nuclear Power Plants
Energy Technology Data Exchange (ETDEWEB)
As a basic research to consider aging deterioration of the operating nuclear power plant to seismic fragility analysis, aging deteriorations occurring safety related equipment of both Kori unit 1 and Wolsung unit 1, are investigated in this study. First of all, 378 and 152 safety related equipment are selected at Kori unit 1 and Wolsung unit 1 respectively. Seismic review team including seismic capability engineer, is organized and seismic walkdown is carried out using the nondestructive tests. As a results of seismic walkdown, crack is a typical aging deterioration which can reduce the seismic safety of safety related equipment and the other aging deteriorations such as concrete compressive strength, corrosion, and tightness of anchor bolt, have a much smaller influence than crack. In order to manage the aging deterioration data collected through the seismic walkdown in effective and systematic, EDS(Evaluation of Deteriorated System) DB is ...
2008-02-15
Stress corrosion cracking of type 304L stainless steel core shroud welds.
Energy Technology Data Exchange (ETDEWEB)
Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine ...
1999-10-26
Stress Ratio Effects on Small Fatigue Crack Growth in Ti-6Al ...
... in Ti-6Al-4V has been studied quite thoroughly [5-7], much of the work resulting from the Air Force-sponsored High Cycle Fatigue initiative [8]. In ...
2008-11-01
State-of-the-Art Survey of Ferrocement.
From this literature study it was found that ferrocement is a composite material of superior mechanical properties when compared to reinforced concrete. This superiority is reflected in greater flexural crack strength, tensile strength, ductility, and imp...
1971-01-01
Queen's discovery lauded by top scientific journal
A scientific breakthrough at Queen's University's Sudbury Neutrino Observatory has received major international recognition. The journal Science ranked the discovery that cracked the "neutrino problem" second, in the journal's top 10 scientific achievements of 2002 (1/2 page).
2002-01-01
Probabillistic Sensitivity Analysis in Life-Prediction of an alpha + beta Titanium Alloy.
Probabilistic sensitivities using the score function method are developed for a lifing analysis of an alpha + beta titanium alloy in a round bar under axial fatigue load. Sensitivities with respect to the statistical inputs of the crack initiation size (a...
2008-01-01
Probabilistic fracture assessment of TAPP 3-4 PHT piping
International Nuclear Information System (INIS)
Methodology based on probabilistic fracture mechanics (PFM) is finding increasing acceptability in demonstrating safety of Nuclear Power Plant (NPP) piping. In PFM, the methods of fracture mechanics and reliability theory are combined for assessing the reliability of components, which contain cracks. In this work, reliability assessment of Tarapur Atomic Power Plant (TAPP) 3-4 Primary Heat Transport (PHT) piping is done using PFM. Monte Carlo simulation with stratified sampling is used as a variance reduction technique. PFM model assumes a pre-existing circumferential surface crack before the start of plant operation. The crack grows in size during the lifetime of the plant due to the fatigue loading. This part-through wall crack having escaped hydro-test and pre-service inspection, may result in either a through wall flaw (leak) or may lead to the rupture of the piping. R6 method is used as failure ...
2005-12-01
Piping response testing associated with pipe rupture
Energy Technology Data Exchange (ETDEWEB)
EPRI has sponsored an experimental program in the pipe whip impact and pipe rupture and depressurization areas. Sixteen pipe whip tests were performed with 3 in Schedule 80 (or 10) carbon steel pipes impacting on rigid target or concrete slab. The major testing parameters include distance, impact location, pipe rupture location, and concrete slab thickness and strength. The piping crushing at impact correlates with impact force and target response behavior. Conservatism was established by comparing measured and calculated impact forces. The pipe rupture and depressurization tests were carried out using 6 in stainless steel and carbon steel pipes under either PWR or BWR fluid conditions. These tests are of axial crack with initial machined-in surface flaw. It was found that pipe rupture would occur only if a long unstable through-wall crack was embedded in a sufficiently long unstable part-through crack (in the pipe wall). ...
1985-11-01
Energy Technology Data Exchange (ETDEWEB)
An experiment was conducted on the structure of mesoscopic calculating method for cement-based composite materials. The purpose was utilization for the simulation of mesoscale failure processes and the development of new composite materials. Mesh split based on Voronoi polygons was applied as the discrete limit analysis of the cement-based composite materials containing aggregate particles taking the arrangement of random particles into consideration, and a two-dimensional rigid-body/spring model was employed as the model. The nonhomogeneity of concrete was represented by three kinds of different spring parameters which were aggregate, mortar matrix and their interfaces. The simulation results were summarized as follows: The stress-strain curve went into a non-linear state from the 30% of the maximum stress. The generation of interfacial crack started on the side of the aggregate, but the propagation of the crack was stable. Deformation became ...
1995-01-30
Investigation of Stress Concentration in Reinforced Concrete Components.
This report is a continuation of the former efforts to elucidate the behavior of ferrocement concrete in static and dynamic stress fields. The influence of various reinforcements on pre and post cracking of thin sections forms the main topic of this repor...
1974-01-01
In Vitro Fracture of Human Cortical Bone: Local Fracture Criteria and Toughening Mechanisms
Energy Technology Data Exchange (ETDEWEB)
A micro-mechanistic understanding of bone fracture that encompasses how cracks interact with the underlying microstructure and defines their local failure mode is lacking, despite extensive research on the response of bone to a variety of factors like aging, loading, and/or disease. Micro-mechanical models for fracture incorporating such local failure criteria have been widely developed for metallic and ceramic materials systems; however, few such deliberations have been undertaken for the fracture of bone. In fact, although the fracture event in mineralized tissues such as bone is commonly believed to be locally strain controlled, until recently there has been little experimental evidence to support this widely held belief. In the present study, a series of in vitro experiments involving a double-notch bend test geometry are performed in order to shed further light on the nature of the local cracking events that precede catastrophic fracture ...
2004-08-18
Energy Technology Data Exchange (ETDEWEB)
This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors from January 1997 to June 1997. Topics that have been investigated include (a) fatigue of carbon, low-alloy, and austenitic stainless steels (SSs) used in reactor piping and pressure vessels, (b) irradiation-assisted stress corrosion cracking of Types 304 and 304L SS, and (c) EAC of Alloys 600 and 690. Fatigue tests were conducted on ferritic and austenitic SSs in water that contained various concentrations of dissolved oxygen (DO) to determine whether a slow strain rate applied during various portions of a tensile-loading cycle is equally effective in decreasing fatigue life. Slow-strain-rate-tensile tests were conducted in simulated boiling water reactor (BWR) water at 288 C on SS specimens irradiated to a low fluence in the Halden reactor and the results were compared with similar data from a ...
1998-04-01
Effect of orientation on the in vitro fracture toughness ofdentin: The role of toughening mechanisms
Energy Technology Data Exchange (ETDEWEB)
A micro-mechanistic understanding of bone fracture thatencompasses how cracks interact with the underlying microstructure anddefines their local failure mode is lacking, despite extensive research nthe response of bone to a variety of factors like aging, loading, and/ordisease.
2003-01-28
International Nuclear Information System (INIS)
(Dec 1970). United States Feeney, JA Boeing Co., Renton, Wash.
ELECTRONIC COMPONENT COOLING ALTERNATIVES: COMPRESSED AIR AND LIQUID NITROGEN
The goal of this study was to evaluate topics used to troubleshoot circuit boards with known or suspected thermally intermittent components. Failure modes for thermally intermittent components are typically mechanical defects, such as cracks in solder paths or joints, or broken b...
International Nuclear Information System (INIS)
In order to develop competitive and reliable nuclear power generation systems, development of innovative structural design methods is indispensable and risk-based design approach based on the assessment of failure probability is being developed. Fatigue is commonly considered as an important contributor to failure probability in many components of reactor systems and its assessment gives a large influence on total reliability of the plants. In order to assess its effect on the reliability, propagation of cracks needs to be evaluated as well as their initiation and pre-existence probability. As a part of new design approach, efforts are being taken to develop a simplified estimation method for fatigue crack growth under cyclic application of thermal and thermo-mechanical loading. A simplified estimation method of J-integral based on reference stress method and elastic follow-up factor was developed based on many finite element analyses and ...
2005-05-01
S>Hydrogen-induced delayed failure in an alpha-beta titanium alloy (4Al-- 4Mn) was sensitive to microstructure. A quenched structure was less susceptible to delayed failure than aged or annealed structures. The tendency for delayed failure was magnified in all structures by an increase in hydrogen content or an increase in strength level. Hydrogen-induced delayed failure occurred by a process of crack initiation and controlled crack growth. Delayed failures resulting from creep were also encountered. Plastic strain resulting from creep tended to retard crack initiation. Changes occurring in material under static load prior to formation of cracks were reversible, as long as no appreciable plastic strain occurred, indicating stress-induced diffusion of hydrogen. Hydrogen-induced delayed failure disappeared at both high and low temperatares. The time required for failure as ...
1958-02-01
Corrosion resistance of austenitic steels and alloys in high temperature water
International Nuclear Information System (INIS)
An ampoule corrosion tests technique is presented for making a comparative corrosion-proof estimation of austenitic steels and alloys which are candidate materials for the ITER first wall and shield blanket. Influence of Cl"- on the rate and character of corrosion cracking has been determined. The dependence of time before destruction on Cl"- contents was obtained by experiments in twice-distilled water at a Cl"- content value of less than 0.05 mg/l. Kinetics of a corrosion crack growth has been determined by way of acoustic emission and measurement of electrical resistance. It has been revealed, that corrosion cracking of 316L and 316Ti steels in water with 100 mg/l of Cl"- takes place at temperatures over 50 C. For 316L (Russian analogue), 316Ti, 08Cr18Ni10Ti (type 304), 00Cr16Ni15Mo3Nb (type 316) steels and CrNiMo-1 (42-47%Cr, 1%Mo, Ni-base) alloy corrosion long-term strength and crack-resistance ...
Thermal Cycling of Thin and Thick Ply Composites
Energy Technology Data Exchange (ETDEWEB)
An experimental study was conducted to determine the effects of ply thickness in composite laminates on thermally induced cracking and changes in the coefficient of thermal expansion (CTE). After a few thermal cycles, laminates with thick-plies cracked, resulting in large changes in CTE. CTE`s of the thin-ply laminates were unaffected by microcracking during the first 500 thermal cycles, whereas, the CTE`s of the thick-ply laminates changed significantly. After about 1500 cycles, microdamage had also reduced the CTE of the thin-ply laminates to a value of about half of their initial value.
1994-01-01
The effect of flow velocity on pitting corrosion and stress corrosion cracking of reactor materials
International Nuclear Information System (INIS)
This paper describes two research programs which are currently underway in the author's laboratory to investigate the effect of fluid flow on the degradation of power plant materials in high temperature/high pressure aqueous environments. These programs include the design and operation of a controlled hydrodynamic corrosion testing apparatus that can be used to study the general and localized corrosion characteristics of alloys in simulated nuclear reactor environments, and a study of the effect of flow velocity on the stress corrosion cracking of ASTM A508 C1.2 steel and Type 304SS in simulated BWR heat transport fluids.
Steam generator tube performance
International Nuclear Information System (INIS)
A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization.
2005-10-27
Secondary side concept to prevent steam generator tube corrosion
International Nuclear Information System (INIS)
Some examples are given of design adaptations, e.g. U-bend support, tube spacer grid, flow distribution baffle, triangular tube pitch, tube-tubeplate sheet connection, which reduce the tendency to various types of corrosion (stress corrosion cracking, tube denting, tube wastage, intergranular cracking). A basic diagram of the secondary circuit is shown. Oxygen, corrosion product and impurity control in the secondary circuit is described. (E.J.). 19 figs., 6 refs.
1989-05-01
Is OD peening of Alloy 800 SG tubes desirable?
Energy Technology Data Exchange (ETDEWEB)
The shot peening of the outer surface of Alloy 800 is proposed by the steam generator supplier in order to increase the stress corrosion cracking resistance of the tubes. The benefits and drawbacks of such a treatment are evaluated, focusing on the main concern i.e. a possible enhanced tendency of stress corrosion cracking at the transition of the expanded tube-to-tubesheet joint. Stress corrosion tests as well as residual stresses measurements demonstrate no significant difference between peened and unpeened tubes at that location. The other concerns such as stability of the compressive stresses, increased risk of pitting or intergranular attack and pollution of the secondary circuit by fragmented beads appear the as minor concerns.
1992-12-31
Gelcasting compositions having improved drying characteristics and machinability
Energy Technology Data Exchange (ETDEWEB)
A gelcasting composition has improved drying behavior, machinability and shelf life in the dried and unfired state. The composition includes an inorganic powder, solvent, monomer system soluble in the solvent, an initiator system for polymerizing the monomer system, and a plasticizer soluble in the solvent. Dispersants and other processing aides to control slurry properties can be added. The plasticizer imparts an ability to dry thick section parts, to store samples in the dried state without cracking under conditions of varying relative humidity, and to machine dry gelcast parts without cracking or chipping. A method of making gelcast parts is also disclosed.
2001-01-01
Failure analysis on a ruptured petrochemical pipe
Energy Technology Data Exchange (ETDEWEB)
The failure took place on a welded elbow pipe which exhibited a catastrophic transverse rupture. The failure was located on the welding HAZ region, parallel to the welding path. Branching cracks were detected at the edge of the rupture area. Deposits of corrosion products were also spotted. The optical microscope analysis showed the presence of transgranular failures which were related to the stress corrosion cracking (SCC) and were predominantly caused by the welding residual stress. The significant difference in hardness between the welded area and the pipe confirmed the findings. Moreover, the failure was also caused by the low Mo content in the stainless steel pipe which was detected by means of spark emission spectrometer. (orig.)
2010-08-15
Evaluation of ultrasonic indications in steam turbine rotors by fracture mechanics analysis
International Nuclear Information System (INIS)
The report summarizes ten years of experience in the analysis and evaluation of ultrasonic testing data measured in turbine and generator rotors. Apart from the information on type, position, size and distribution of flaws, the expert knowledge achieved in an interpretation of ultrasonic signals yields further insight, as e.g.: - Confirmation of assumptions taken as a basis for fracture-mechanical analysis of these flaws with regard to crack initiation and crack growth under low-cycle fatigue conditions (O=0.7-1 Rp 0.2, N<25.000 growth in length); - enhanced information on a correlation of ultrasonic testing data with the real flaw size. (orig.).
1990-10-04
Evaluation of multi-phase heat transfer and droplet evaporation in petroleum cracking flows
Energy Technology Data Exchange (ETDEWEB)
A computer code ICRKFLO was used to simulate the multiphase reacting flow of fluidized catalytic cracking (FCC) riser reactors. The simulation provided a fundamental understanding of the hydrodynamics and heat transfer processes in an FCC riser reactor, critical to the development of a new high performance unit. The code was able to make predictions that are in good agreement with available pilot-scale test data. Computational results indicate that the heat transfer and droplet evaporation processes have a significant impact on the performance of a pilot-scale FCC unit. The impact could become even greater on scale-up units.
1996-04-01
Effect of intense plastic straining on microstructure and mechanical properties of an Al-Mg-Sc alloy
International Nuclear Information System (INIS)
An Al-5%Mg-0.18%Mn-0.2%Sc-0.08%Zr-0.002%Be was subjected to equal-channel angular extrusion up to true strains of #approx#3 and #approx#8, that resulted in the formation of partially recrystallized and fully recrystallized structure, respectively. It was shown that the alloy with partially recrystallized structure exhibits highest strength and ductility. The material with fully recrystallized structure showed lowest fatigue crack growth rate and highest value of fracture toughness. Reasons of this unusual effect of microstructure on crack propagation resistance under fatigue are discussed.
2010-07-01
In this project the influence of residual compression stresses on the stress corrosion cracking behaviour of the turbine disc steel 26 NiCrMoV 14 5 (Rp(sub 0.2) = 850 N/mm(sup 2)) was investigated. The residual compression stresses were produced by shot p...
1988-01-01
Application of fracture mechanics to cementitious composites
Energy Technology Data Exchange (ETDEWEB)
This work contains 27 chapters which cover recent advances in fracture mechanics applied to cement-based composites: concrete, reinforced concrete, and fiber reinforced concrete. The book, based on a NATO Advanced Study Institute, is a comprehensive survey of treating nonlinearity associated with crack growth in brittle materials such as cement composites, rocks and ice. The book is divided into 8 major themes: advances in nonlinear fracture mechanics; fracture processes; numerical modelling of fracture; experimental methods of determining fracture parameters; damage and continuum modelling; strain-rate and dynamic effects of crack propagation; stress-corrosion, time and temperature effects on fracture; and implications for concrete structures.
1985-01-01
Analysis of WWER 440 SG primary collector bolted joint damage
Energy Technology Data Exchange (ETDEWEB)
The susceptibility of CHN35VT-VD and 08CH18N10T stainless steels to stress corrosion cracking in water environment, simulating water solution found in threaded holes, was investigated using rising load line displacement tests of precracked C(T) specimens. To judge the role of oxidant on stress corrosion cracking of both stainless steels, the effect of dissolved oxygen content (fully deaerated water, water aerated at the beginning of the test) was studied. 7 refs.
1997-12-31
A correlation of the acidity and catalytic activity of zeolites
This paper obtains the acidity spectra of modernites and SVK-zeolites from the heats of adsorption of NH/sub 3/ at 300 C and compares the catalytic activity of these zeolites with the cracking of n-octane and the isomerization of o-xylene. It is shown that the calculation of the specific catalytic activity of centers of different strengths by the method of regional rates allows one to predict the activity of the zeolites from the acidity spectra. It follows from the calculation that only the centers of Bronsted acidity are active towards cracking but that the centers of Lewis acidity are also active towards isomerization.
1985-12-01
International Nuclear Information System (INIS)
The properties of the passive films formed on Alloy 600 at different applied potentials in 10% NaOH solution at 315 .deg. C was studied using in situ AC impedance and polarization measurements. The results were correlated with the stress corrosion cracking (SCC) behavior obtained from the C-ring tests in the same conditions. The change of the semiconductive property and the peak of relaxation time were observed at 0.2 V where the SCC rate showed a maximum. These results were also consistent with the prediction parameter for SCC obtained from fast and slow polarization scans.
2001-10-01
Top of tubesheet cracking in Bruce A NGS steam generator tubing - recent experience
Energy Technology Data Exchange (ETDEWEB)
During the Bruce A Nuclear Generating Station (BNGS-A) Unit 1 1997 planned outage, a dew point search method identified a leak in one steam generator(SG) tube. Subsequently, the tube was inspected with all available eddy current probes and removed for examination. The initial inspection results and metallurgical examination of the removed tube confirmed that the leak was due to intergranular attack/stress corrosion cracking (IGA/SCC) emanating from the secondary side of the tube at the top of the tubesheet location. Subsequently, eddy current and ultrasonic indications were found at the top of the tubesheet of other Alloy 600 SG tubes. To investigate the source of the indications and to validate the inspection probes, sections of 40 tubes with various levels of damage were removed. The metallurgical examination of the removed sections showed that both secondary side and primary side initiated, circumferential, stress corrosion cracking and ...
1998-07-01
Energy Technology Data Exchange (ETDEWEB)
The primary coolant oxidises the surfaces of construction materials in nuclear power plants. The properties of the oxide films influence significantly the extent of incorporation of actuated corrosion products into the primary circuit surfaces, which may cause additional occupational doses for the maintenance personnel. The physical and chemical properties of the oxide films play also an important role in different forms of corrosion observed in power plants. This report gives a short overview of the factors influencing activity build-up and corrosion phenomena in nuclear power plants. Furthermore, the most recent modifications in the water chemistry to decrease these risks are discussed. A special focus is put on zinc water chemistry, and a preliminary discussion on the mechanism via which zinc influences activity build-up is presented. Even though the exact mechanisms by which zinc acts are not yet known, it is assumed that Zn may block the diffusion paths within the oxide film. This ...
1999-03-01
The effect of age hardening on creep crack growth in alloy 800
International Nuclear Information System (INIS)
The creep crack growth properties of two versions of Alloy 800 have been compared at 500 and 600"0C in the Grade II condition in tests up to 10"4 hours duration. The two alloys were a low carbon alloy containing (wt.%) 0.024 C, 0.5 Ti, 0.3 Al (Alloy B) and a higher carbon alloy containing (wt.%) 0.038 C, 0.2-0.3 Ti, 0.2-3.0 Al (Alloy J). At 600"0C, Alloy B attained maximum age hardening in 10"2 hours, whereas J did not harden significantly in time up to 10"4 hours. Both alloys age hardened at 550"0C with Alloy J hardening more rapidly than B. The creep displacements and displacement rates in small compact tension specimens at 600"0C were smaller than Alloy B than in Alloy J. However, failure times were shorter in Alloy B because of lower displacements for crack initiation and propagation and higher crack growth rates. At 550"0C the displacements for initiation and propagation in Alloy J were smaller than at 600"0C. A ...
International Nuclear Information System (INIS)
A theoretical model was developed to simulate this phenomenon, under some specific assumptions. The model simulates: the generation and decay of radon within the soil; its transport throughout the soil due to diffusion and convection induced by the pressure disturbance applied at a crack in the basement; its entrance into the house through the crack; and the resultant indoor radon concentration. The most important assumptions adopted in the model were: a steady-state condition; a house with a basement; a geometrically well-defined crack at the wall-floor joint in the basement; and a constant negative pressure applied at the crack in relation to the outside atmospheric pressure. Two three-dimensional finite-difference computer programs were written to solve the mathematical equations of the model. The first program, called PRESSU, was used to calculate: the pressure distribution within the soil as a ...
1997-10-16
International Nuclear Information System (INIS)
This report summarizes work performed by Argonne National Laboratory (ANL) on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) during the six months from October 1993 to March 1994. EAC and fatigue of piping, pressure vessels, and core components in LWRs are important concerns in operating plants and as extended reactor lifetimes are envisaged. Topics that have been investigated include (a) fatigue of low-alloy steel used in piping, steam generators, and reactor pressure vessels, (b) EAC of wrought and cast austenitic stainless steels (SSs), and (c) radiation-induced segregation and irradiation-assisted stress corrosion cracking (IASCC) of Type 304 SS after accumulation of relatively high fluence. Fatigue tests have been conducted on A302-Gr B low-alloy steel to verify whether the current predictions of modest decreases of fatigue life in simulated pressurized water reactor water are valid for high-sulfur heats ...
2007-09-01
Energy Technology Data Exchange (ETDEWEB)
Experiments for lifetime prediction of the first wall are being carried out within the framework of the European fusion reactor programme. Defects such as notches and cavities may develop in the first wall and may initiate under cyclic thermal stress cracking processes which may reduce the service life of the material. For examination of crack growth, specimens with defined initial notches were prepared and subjected to cyclic thermal loads. The paper shows that the eddy current method is suitable for detecting and revealing the crack growth processes even under conditions of complex geometry, as e.g. cracks in inner bores. The experiments indicated particularly susceptible, critical spots in the first wall and yielded crack growth rates of use for lifetime calculations. (orig./CB) [Deutsch] Im Rahmen des europaeischen Fusionsreaktorprogramms werden Untersuchungen zur ...
1997-12-31
International Nuclear Information System (INIS)
Constant pull rate tests were conducted on tensile specimens of Inconel Alloy 600, Incoloy Alloy 800, and Type 304 stainless steel in deaerated 10% NaOH solution at 288 C (550 F) with a cover gas of 5% H_2 in N_2. The pull rate used for most experiments was 3.3 x 10"-"6 cm/s, which corresponds to an initial strain rate of 3 x 10"-"6 s"-"1. The electrical potential of the specimens was controlled by a potentiostat using a nickel wire as a hydrogen reference electrode. Under open circuit conditions, Type 304 stainless steel specimens cracked rapidly, but Alloys 600 and 800 specimens exhibited only ductile fracture. However, cracks readily formed in Alloy 800 specimens at potentials in the +50 to +300 mV range and in Alloy 600 specimens at potentials in the +150 to +250 mV range. Scanning electron microscope (SEM) photographs of some of the cracked specimen surfaces showed the transition from ductile to brittle fracture as a ...
Energy Technology Data Exchange (ETDEWEB)
The most relevant aspects of research and service experience with environmentally-assisted cracking (EAC) of carbon (C) and low-alloy steels (LAS) in high-temperature (HT) water are reviewed, with special emphasis on the primary pressure boundary components of boiling water reactors (BWRs). The main factors controlling the susceptibility to EAC under light water reactor (LWR) conditions are discussed with respect to crack initiation and crack growth. The adequacy and conservatism of the current BWRVIP-60 stress corrosion cracking (SCC) disposition lines (DLs), ASME III fatigue design curves, and ASME XI reference fatigue crack growth curves, as well as of the GE EAC crack growth model are evaluated in the context of recent research results. The operating experience is summarized and compared to the experimental/mechanistic background knowledge. Finally, open ...
2005-11-15
The influence of martensite on the strength and impact behavior of steel
Energy Technology Data Exchange (ETDEWEB)
The influence of high C martensite on the strength and impact behavior of C-Mn-Nb-Al steels has been determined for two distributions: films surrounding the ferrite grains and distinct colonies. In the former case, the impact behavior markedly deteriorated, this deterioration increasing with martensite level. The changes in impact behavior could be explained by regarding the films of martensite as being similar to the brittle grain boundary carbides that are present in ferrite-pearlite steels. These films readily crack, yet are always thick enough to produce a sufficient wide crack to render crack propagation easy. The critical event in fracture then becomes the ability to propagate the cracks through the grain boundaries. The greater the grain boundary coverage by these films, the easier this becomes and the worse is the impact behavior. When the martensite is present as colonies, again the impact ...
1997-10-01
Tensile strain limits of buried defects in pipeline girth welds
Energy Technology Data Exchange (ETDEWEB)
There are currently no accepted industry standards for the tensile strain limits of girth welds. This paper investigated the behavior of girth welds with buried defects subjected to high longitudinal strains caused by soil movement. A strain design methodology based on a crack driving method was used to examine the factors influencing stain limits along with a constraint-sensitive fracture mechanics approach. No strength undermatching was used in the welds, and the defect location had no influence on crack driving force. The weld joint was assumed to have uniform tensile properties. A 3D finite element (FE) model was used to simulate pipe behavior. Symmetric boundary conditions were imposed on the symmetry planes, and uniform remote axial displacement was applied as the primary loading. Automated data processing routines were developed to extract and analyze the data. The crack driving force was computed directly from a ...
2004-07-01
Energy Technology Data Exchange (ETDEWEB)
This paper describes estimation of a stress field in the earth`s crust in the Kakkonda geothermal field. Formation micro imager (FMI) logging known as a crack detecting logging was performed in the well WD-1. This FMI logging has made observation possible on cracks along well axis thought to indicate size and direction of the crust stress, and drilling-induced tensile fractures (DTF). It was verified that these DTFs are generated initially in an azimuth determined by in-situ stress (an angle up to the DTF as measured counterclockwise with due north as a starting point, expressed in {theta}) in the well`s circumferential direction. It was also confirmed that a large number of cracks incline at a certain angle to the well axis (an angle made by the well axis and the DTF, expressed in {gamma}). The DTF is a crack initially generated on well walls as a result of such tensile stresses as mud pressure and ...
1997-05-27
International Nuclear Information System (INIS)
In association with periodic inspection of CANDU nuclear power plant components, Canadian Standards Association issued CSA N285.8 in 2005 as technical requirements for in-service evaluation of zirconium alloy pressure tubes in CANDU reactors. This first version, CSA N285.8 involves procedures for, firstly, the evaluation of pressure tube flaws, secondly, the evaluation of pressure tube to calandria tube contact and, thirdly, the assessment of a reactor core, and material properties and derived quantities. The evaluation of pressure tube flaws includes delayed hydride cracking evaluation the procedures of which are stipulated based on the existing delayed hydride cracking models. For example, the evaluation of flaw-tip hydride precipitation during reactor cooldown involves a procedure to calculate the equilibrium hydrogen equivalent concentration in solution at the flaw tip, Htipas follows: Htip=Hfexp[- (VH delta no.)/RT], where Hf is the total ...
2007-05-10
Energy Technology Data Exchange (ETDEWEB)
Investigation of an HP-blade damage in 1996 and an MP-blade damage in 1007 at the mounting showed that fretting and creep fatigue had caused the damage. Break-down occurred when creep-related cracks developed between radial bridge to the upper blade tooth and weight relief boreholes. After disassembly of the HP-blades the lower blade tooth was found to be cracked after fretting (some cracks along the whole length of the tooth). The lower teeth of MP-bladedes showed merely superficial cracks (depth about 0.4mm). The massive cracks of the lower blade tooth were caused by instationary clearance changes combined with hard blade underground.(orig.) [German] Das Ergebnis der Untersuchung nach einem HD-Schaufelschaden 1996 sowie einem MD-Schaufelschaden 1997 an der Vierzackenfussbefestigung ergab Zeitstanderschoepfung und Fretting als auszuloesende Schadensmechanismen. Die Havarien wurden ...
1998-07-01
Creep and fatigue of alloy 800 in helium
International Nuclear Information System (INIS)
Proposals for use of Alloy 800 as a H.T.R. boiler material have prompted studies of its creep and high temperature fatigue properties in impure helium with comparative tests in air. In impure helium, as expected in a H.T.R., reactions of potential importance are selective oxidation (of chromium, aluminium and titanium) and possibly carburisation from carbon monoxide or methane. In air, general oxidation will occur, possibly accompanied by nitridation. The effects of these reactions will depend on specimen geometry and the nature of the deformation. Two important possibilities are: (i) that environment affects the structure and properties of a surface zone of material undegoing uniform deformation (this may modify creep rate and crack nucleation); and (ii) that environment affects behaviour of a small region (e.g. at the root of a notch or ahead of a crack) in a specimen undergoing non-uniform deformation (this will modify ...
Energy Technology Data Exchange (ETDEWEB)
The fibre reinforcement of ceramic materials is used above all to improve the toughness and tolerance of damage, compared to unreinforced monolithic ceramics. This improvement is made possibly by the bridging effect of the cracks by the fibres in crack propagation in the matrix. In this work, the crack bridging effect of the fibres is included in a bridge stress equation, in which a clear relationship between bridge stress and crack opening is determined. The most important step for deriving the bridge stress law was determining the probability of failure of a fibre for a given axial stress curve. One relied on the micromechanical analysis of Hutchinson and Jensen here, by which the boundary conditions in multi-fibre materials can be included and realistic assumptions can be made for the load transfer mechanisms in the fibre/matrix boundary surface. (orig./MM) [Deutsch] Die Faserverstaerkung keramischer ...
1995-03-01
Energy Technology Data Exchange (ETDEWEB)
Progress reports are presented for the following two areas: catalytic cracking studies with water-wet silica-alumina catalysts; and Fischer-Tropsch reactor studies where similarities and differences between fixed bed and slurry type reactors are investigated and further experiments conducted to measure mass transfer coefficients and reaction kinetics which are to be used in a model slurry reactor. The following are some of the conclusions. (1) The premise that the presence of liquid water might increase catalytic cracking activity was found to be invalid. It was demonstrated that cracking can occur at previously unobserved low temperatures (though at low conversions) and that an anomaly exists in that one of the catalysts tested shows an entirely different cracking behavior and probably follows a different cracking mechanism. (2) the diameter of a fixed-bed Fischer-Tropsch reactor ...
1981-09-01
Validating eddy current array probes for inspecting steam generator tubes
International Nuclear Information System (INIS)
A CANDU nuclear reactor was shut down for over one year because steam generator (SG) tubes had failed with outer diameter stress-corrosion cracking (ODSCC) in the U-bend section. Novel, single-pass eddy current transmit-receive probes, denoted as C3, were successful in detecting all significant cracks so that the cracked tubes could be plugged and the unit restarted. Significant numbers of tubes with SCC were removed from a SG in order to validate the results of the new probe. Results from metallurgical examinations were used to obtain probability-of-detection (POD) and sizing accuracy plots to quantify the performance of this new inspection technique. Though effective, the above approach of relying on tubes removed from a reactor is expensive, in terms of both economic and radiation-exposure costs. This led to a search for more affordable methods to validate inspection techniques and procedures. Methods are presented for ...
1997-11-16
Validating eddy current array probes for inspecting steam generator tubes
Energy Technology Data Exchange (ETDEWEB)
A CANDU nuclear reactor was shut down for over one year because steam generator (SG) tubes had failed with outer diameter stress-corrosion cracking (ODSCC) in the U-bend section. Novel, single-pass eddy current transmit-receive probes, denoted as C3, were successful in detecting all significant cracks so that the cracked tubes could be plugged and the unit restarted. Significant numbers of tubes with SCC were removed from a SG in order to validate the results of the new probe. Results from metallurgical examinations were used to obtain probability-of-detection (POD) and sizing accuracy plots to quantify the performance of this new inspection technique. Though effective, the above approach of relying on tubes removed from a reactor is expensive, in terms of both economic and radiation-exposure costs. This led to a search for more affordable methods to validate inspection techniques and procedures. Methods are presented for ...
1997-07-01
International Nuclear Information System (INIS)
This paper reviews the technical literature published on the welding of alloy 800. Much of this work has been carried out using the Varestraint and Gleeble tests to investigate the susceptibility of the alloy and of high nickel consumables to hot-cracking. Inspite of much reported work, it is pointed out that many years of experience in the use of alloy 800 shows it to be readily weldable without any major problems occurring due to hot-cracking. The elements investigated include titanium, aluminium, sulphur, phosphorus and carbon, and the effects of these elements are discuused in terms of their effects on the hot-ductility curves obtained by Gleeble testing. Conclusions reached by various researchers state that the individual effects of the above five elements may be masked by other unknown factors. It is concluded that with correct welding procedures alloy 800 can be welded without cracking problems even with high heat ...
Stress-induced amorphization at moving crack tips in NiTi.
Energy Technology Data Exchange (ETDEWEB)
In situ fracture studies on thin-film NiTi intermetallic compounds have been carried out in the high-voltage electron microscope at Argonne National Laboratory. Local stress-induced amorphization of regions directly in front of moving crack tips has been observed under tensile loading conditions. The stress-induced amorphization at crack tips exhibits a temperature dependence similar to that of ion-induced amorphization of NiTi. The upper limiting temperature for stress-induced amorphization is the same as that for ion-induced amorphization of crystalline NiTi and for amorphous phase formation during ion-beam mixing of Ni and Ti multilayer specimens. This upper limiting temperature of 600K is also the lowest temperature at which stress-induced amorphous phase crystallizes during isothermal annealing. This isothermal crystallization temperature is nearly 200K less than the kinetic crystallization temperature during heating of unrelaxed NiTi ...
1998-01-29
Reflectance and petrology of a burning bituminous coal seam
Energy Technology Data Exchange (ETDEWEB)
Samples from a burning bituminous coal seam from Coalspur, Alberta, were studied by reflected light microscopy. Two zones - namely oxidation- combustion and distillation - were detected in the seam. Near the surface, the oxidation zone contained chars showing cracks and oxidation rims. The cracks were filled with fluorescing hydrocarbon material formed by thermal cracking of coal macerals. The chars in the deeper part of the oxidation zone had a carbonized matrix and burnt rims. The distillation zone covered most of the coal seam. Chars were mostly in the precarbonization stage, except those immediately below the combustion zone or near the base of the seam. Precarbonized chars contained pyrolytic carbon in some horizons. The distilled chars were formed by heat generated by combustion at the top of the seam and also by heat transfer from an underlying burning seam through an intermediate clastic layer. The minimum ...
1987-08-01
Reactions of 3-methylpentane and 2,3-dimethylbutane on aluminosilicate catalysts
Catalytic reactions of 3-methylpentane and 2,3-dimethylbutane on HY, amorphous silica-alumina, and HZSM-5 have been studied at 500{degree}C. Both kinetic phenomena and product selectivities have been reported. Cracking reactions an HZSM-5 can be attributed to initiation through protonation occurring at Bronsted sites. Bimolecular processes leading to chain reaction via hydride transfer are restricted within the narrow pore pentasil zeolite. On HY and amorphous silica-alumina, initiation of cracking also occurs at Bronsted sited. No direct evidence was found for participation of Lewis acid sites on the catalyst framework itself. Following initiation, reactions on these catalysts are accelerated through a chain process occurring at Lewis sites generated by adsorption of product olefins at Bronsted sites. The resulting change in the dominant cracking mechanism is reflected in the product selectivity, illustrated here by a ...
1990-12-01
International Nuclear Information System (INIS)
A model has been developed in the recent past to predict fatigue crack growth (FCG) behaviour in the Paris-regime of various steels by employing low cycle fatigue (LCF) properties. The model forms its basis on the assumption that the cyclic damage process immediately ahead of a crack-tip, restricted in a small zone termed as process zone, is identical to those experienced in the LCF loading of a smooth specimen. Within the process zone, fatigue damage has been assumed in terms of product of stress and plastic strain which is analogous to the plastic strain energy density of the smooth specimen under fatigue loading. In this paper the model developed by Kujawski and Ellyin has been used to predict the FCG behaviour of an #alpha#-#beta# titanium alloy in the Paris-regime by employing the experimentally obtained LCF properties. The FCG behaviour thus theoretically predicted was compared with the experimentally determined FCG behaviour.
Pitting and stress corrosion cracking resistance of friction stir welded AA 5083
Energy Technology Data Exchange (ETDEWEB)
The corrosion behaviour of friction stir welded (FSW) joints of AA 5083 has been compared to that of MIG welded joints. Pitting and stress corrosion cracking (SCC) resistance in 3.5% NaCl + 0.3 g/l H{sub 2}O{sub 2} and in EXCO (4 M KCl + 0.5 M KNO{sub 3} + 0.1 M HNO{sub 3}) solutions has been determined at 25 C. SCC susceptibility was evaluated by slow strain rate tests (SSRT), at a strain rate of 1 x 10{sup -6}s{sup -1}. Welds obtained by FSW technique showed a higher corrosion resistance in EXCO solution and a lower pitting tendency than the base alloy. Electrochemical measurements (corrosion potential measurements, polarization curves recording) evidenced that FSW weld was cathodic to base alloy. FSW joints were not susceptible to SCC in both test solutions, whereas MIG joints cracked in both solutions. (orig.)
2001-11-01
Oxidation resistance of slurry aluminides on high temperature titanium alloys
International Nuclear Information System (INIS)
Slurry aluminizing is one method of protecting titanium alloys and intermetallics at temperatures at which oxidation would otherwise significantly degrade mechanical properties. The technique produces a continuous layer of alumina-forming TiAl_3 on exposed surfaces. The influence of composition, film thickness, and diffusion temperature upon the oxidation resistance of these slurry aluminides was studied in cyclic tests to 816degC (1500deg F). Degradation of slurry aluminized #beta#-titanium alloy and #alpha#-Z titanium aluminide intermetallic occurs by localized oxidation at cracks in the coating layer. These cracks are probably due to mismatch of coefficients of thermal expansion between the coatings and substrates. Addition of silicon to the slurry modifies the oxidation behaviour around a crack by introducing a continuous layer of titanium silicide at the boundary of the aluminide coating and substrate, thereby ...
International Nuclear Information System (INIS)
The influence of some processing factors such as cold work and heat treatment on the susceptibility to caustic stress corrosion cracking (SCC) of modified alloy 800, referred to alloy 800 M, in a boiling solution of 50%NaOH + 0.3%SiO_2+0.3%Na_2S_2O_3 was investigated by means of microstructure examination, tensile test, stress analysis, SCC test of C-rings, Auger electron spectroscopy (AES) and corrosion mode. Cold work led to lengthening of grains, decrease in ductility, increase in strength, residential stress and susceptibility to SCC. With increasing temperature of heat treatment on alloy 800 M after cold work, grains became bigger, ductility increased but strength, residential stress and susceptibility to SCC decreased. SCC cracks on C-ring specimens initiated from pitting and propagated along grain boundaries. AES analysis indicates that the surface films on alloy 800M are enriched in nickel and depleted in iron and chromium. (authors)
2005-07-01
International Nuclear Information System (INIS)
Ten different alloys of zirconium have been tested with regard to the effect of irradiation on their mechanical properties and their sensitivity to environmentally induced failure. Two different environments were used: iodine vapour and liquid cesium with an addition of 2% cadmium. The neutron dose was 10"2"1n/cm"2 (E>1MeV) and the irradiation temperature was about 300 degrees C. All alloy additions increased the irradiation hardening. Especially notable was the large effect of titanium and tin on irradiation hardening. A limited amount of transmission electron microscopy was carried out in order to find an explanation to the effects. The testing in different environments showed that there is no clear correlation between environmental sensitivity and yield stress. For materials of similar yield stress an alloyed material tends to be more sensitive to environmental cracking than a material which only contains oxygen as an impurity. There also seems to be an ...
1991-08-25
Energy Technology Data Exchange (ETDEWEB)
The methodology of the drip procedure of the Standard Test Method for Evaluating the Influence of Thermal Insulation on External Stress Corrosion Cracking Tendency of Austenitic Stainless Steel (ASTM C 692-95a) was used to research the effect of halogens and inhibitors on the external stress corrosion cracking (ESCC) of Type 304 stainless steel as it applies to the insulation industry. Simulated insulation extraction solutions were made with pure chemical reagents for the halogens and inhibitors. The results indicated that sodium silicate compounds that were higher in sodium were more effective for preventing chloride-induced ESCC in Type 304 austenitic stainless steel. Potassium silicate was not as effective as sodium silicate. Fluoride, bromide, and iodide may cause ESCC but they were much less active than chloride and could be effectively inhibited by sodium silicate compound. The addition of fluoride ions to the chloride/sodium silicate ...
1997-11-01
Energy Technology Data Exchange (ETDEWEB)
Modelization of crack propagation and theoretical prediction of rupture are the two main objectives of researchers in stress corrosion cracking. Nevertheless, to reach this aim, the behavior of the passive film which appears spontaneously on the substrate in contact with an environment has to be known. This structural and mechanical characterization is all the more difficult because the number of parameters is important: crystallinity rate, defects concentration, thickness (about a few nanometers), electric field, chemical composition (a lot of oxides are present), peeling layers (atomic structure for example) and some hypothesis can be made about their multi-layer structure, their chemical composition or their epitaxial character... Passive films formed on 316L or 304L stainless steels in different aqueous solutions (in ambient air, in MgCl{sub 2} at 117 deg. C...) have been studied and some important remarks about their mechanical properties ...
1995-12-01
International Nuclear Information System (INIS)
Modelization of crack propagation and theoretical prediction of rupture are the two main objectives of researchers in stress corrosion cracking. Nevertheless, to reach this aim, the behavior of the passive film which appears spontaneously on the substrate in contact with an environment has to be known. This structural and mechanical characterization is all the more difficult because the number of parameters is important: crystallinity rate, defects concentration, thickness (about a few nanometers), electric field, chemical composition (a lot of oxides are present), peeling layers (atomic structure for example) and some hypothesis can be made about their multi-layer structure, their chemical composition or their epitaxial character... Passive films formed on 316L or 304L stainless steels in different aqueous solutions (in ambient air, in MgCl_2 at 117 deg. C...) have been studied and some important remarks about their mechanical properties are ...
1995-06-01
International Nuclear Information System (INIS)
A personal computer based single specimen unloading technique has been demonstrated using a nuclear grade pressure vessel material, A533B Class I steel, and an #alpha#-#beta# titanium alloy, CORONA-5. Experimental parameters investigated in the case of steel include the effect of test temperature, loading rate and neutron irradiation. Results revealed the effect of dynamic strain aging (DSA) as a drop in the critical crack initiation fracture toughness (Jsub(q)); the minimum in Jsub(q) shifts to higher temperatures at higher test speeds as predicted from DSA models. In CORONA-5, the effects of microstructure and heat treatment for two different sizes of equiaxed #alpha# morphology in a #beta#-matrix heat treated to different yield strengths were investigated. It is found that the observed higher values of Jsub(q) and tearing modulus result from a greater tortuosity of the crack path and ease of crack blunting. The largest ...
Energy Technology Data Exchange (ETDEWEB)
A singular stress field can occur at the edge of the joint plane in a thermally or mechanically loaded material compound. This stress field was calculated analytically and was compared with the results from the finite element method. If one of the two partners consists of ceramic material, unstable crack spread starting from faults in this strongly stressed area can lead to failure. In linear elastic material, the behaviour of a crack is clearly described by the stress intensity factors. These can be calculated for a known stress distribution in the uncracked structure by the method of the weight function. The corresponding weight functions for surface cracks parallel to the boundary surface were determined with the aid of suitable reference load cases. The effect of the position of the crack in the compound and the elastic constants of the compound are discussed. For examples, the stress intensity ...
1995-03-01
Creep-microcrack growth in alloy 800 HT at elevated temperatures
Energy Technology Data Exchange (ETDEWEB)
The aim of the presented investigation was to gain information about the behaviour of the initiation and growth of intercrystalline creep cracks during creep deformation from the evaluation of metallographic micrographs. The austenitic steel X10 NiCrAlTi 32 20 HT (Alloy 800 HT) was investigated by carrying out creep tests at 800 and 900 C with different nominal stresses until fracture. Additional tests are carried out on certain creep strains in the late tertiary creep stage. The creep tests are followed by a metallographic investigation of the crept specimens. The statistical distribution of the microcrack lengths was used to estimate the rate of crack initiation and crack growth. It is found that the rate of growth of the intercrystalline creep cracks in Alloy 800 HT is dependent on the applied stress and the creep strain reached. The rate of growth of long cracks was only ...
1997-05-01
British Library Electronic Table of Contents (United Kingdom)
In this study, the influence of Beryllium (Be) content on the fracture behaviour of Al?15%Mg2Si composite was investigated. The results showed an increase in mechanical properties with increasing of Be content. The stress?strain curves of samples showed a same category of serrations reflecting non-uniform deformation. Scanning electron microscopy was employed to examine the crack nucleation and fracture model. The results indicate that Al?15%Mg2Si composite shows different behaviours of crack initiation and fracture for samples with and without Be. Differences observed in the fracture behaviour were attributed to microstructural changes as well as morphological aspects of primary Mg2Si particles.
2011-01-01
Energy Technology Data Exchange (ETDEWEB)
By tests about pipe failure under extreme bending, moment at cross sections affected by circumferential cracks, admissible strains for securing the integrity in the area of a flow link are indicated. These are 7% for austenic and ferritic materials in the undisturbed cross section. From d/t-ratios of 20 onwards the strains are limited by pipe bulging on the pressure-load side. In this connection, circumferential flaws do not have any influence on the behaviour on the strained side, when their expansion does not exceed the investigated limitis of <60 circumferential expansion and crack depth of 0,3 t. (orig.)
1991-01-01
Results on incoloy 800 and allied steam generator materials in Florida field corrosion tests
International Nuclear Information System (INIS)
Appraisals of the isothermal general corrosion of Incoloy 800 in steam at 595 and 650 deg.C indicated good long-term resistance (<7 mg/cm"2 weight gained in 20 years) whether surfaces were ground or electropolished. Electropolished surfaces corroded much faster than ground surfaces in earlier stages, (39 and 15 times as fast in 3000 hr at 595 and 650 deg.C, respectively), but the corrosion rate decreased with time and gave comparable estimates over the long term for both surface preparations. Both nonwelded and welded Incoloy 800 were definately susceptible in chloride stress-corrosion cracking tests of U-bend specimens in a cyclic, wet-dry steam environment. However, C-configuration specimens of Incoloy 800, which were less severly strained, did not crack in this environment. (author).
Energy Technology Data Exchange (ETDEWEB)
The present authors have previously developed a new method for Probabilistic Fracture Mechanics (PFM), which they call Recursive Distribution (RD) method. The method is based on the construction of the Lebesgue-Stieltjes measure through a deterministic mapping defining a crack growth process. In the present paper, its theoretical background is first discussed, and the Lebesgue decomposition of the measure is given. Then a numerical example of a Light Water Reactor (LWR)`s piping problem is solved by the present method, and the results are compared with those of the Monte Carlo (MC) method. In addition to leakage probability, a variation in stress cycles of the marginal distribution of an aspect ratio of a semi-elliptical surface crack is calculated, which will be used in a study on LBB evaluation.
1996-12-01
Real time automatic discriminating of ultrasonic flaws
International Nuclear Information System (INIS)
This paper is concerned with the real time automatic discriminating of flaws from two categories; i. cracks (planar defect) and ii. Non-cracks (volumetric defect such as cluster porosity and slag) using pulse-echo ultrasound. The raw ultrasonic flaws signal were collected from a computerized robotic plane scanning system over the whole of each reflector as the primary source of data. The signal is then filtered and the analysis in both time and frequency domain were executed to obtain the selected feature. The real time feature analysis techniques measured the number of peaks, maximum index, pulse duration, rise time and fall time. The obtained features could be used to distinguish between quantitatively classified flaws by using various tools in artificial intelligence such as neural networks. The proposed algorithm and complete system were implemented in a computer software developed using Microsoft Visual BASIC 6.0 (author)
2009-07-20
International Nuclear Information System (INIS)
Passive films, formed on annealed and cold worked AISI 304 stainless steel in hot chloride media, were examined using polarization resistance and impedance measurements. The obtained results show the influence of cold work on film conductivity, which can be correlated to conditions of susceptibility to stress corrosion cracking. Capacitance measurements, using the Mott-Schottky approach, revealed that a change from n to p type semi-conductivity is associated to susceptible conditions with an increase in the doping density estimated for cold worked samples in the presence of chloride. It is assumed that p-type semi-conductivity of the passive film together with the position of the flat band potential has a strong influence on the dissolution processes at the corrosion potential. Based on this analysis the influence of plastic deformation, at the dislocation scale, is discussed. (authors)
2004-01-01
British Library Electronic Table of Contents (United Kingdom)
A concentric reducer tube, which was a part of the top exit roughing hydraulic descaler in a hot strip mill failed prematurely under working pressure. A detailed metallurgical investigation comprising physical examination, optical microscopy, scanning electron microscopy, and electron probe microanalysis was carried out to find out the genesis of the failure. Physical examination revealed cracks located symmetrically around the circumference of the tube that ran along its full length, up to the weld beads at both ends. Optical microscopy of etched samples revealed a banded ferrite-pearlite structure and the existence of forging folds near the change-in-section(160? fillets). Cracks were found to initiate from these forging folds. No structural abnormalities were found in the weld beads and...
2007-01-01
Mechanical stability of the diamond-like carbon film on nitinol vascular stents under cyclic loading
Energy Technology Data Exchange (ETDEWEB)
The mechanical stability of diamond-like carbon (DLC) films coated on nitinol vascular stents was investigated under cyclic loading condition by employing a stent crimping system. DLC films were coated on the vascular stent of a three dimensional structure by using a hybrid ion beam system with rotating jig. The cracking or delamination of the DLC coating occurred dominantly near the hinge connecting the V-shaped segments of the stent where the maximum strain was induced by a cyclic loading of contraction and extension. However the failures were significantly suppressed as the amorphous Si (a-Si) buffer layer thickness increased. Interfacial adhesion strength was estimated from the spalled crack size in the DLC coating for various values of the a-Si buffer layer thickness.
2008-12-01
Measurement of dynamic fracture toughness and failure behavior for explosive mock materials
British Library Electronic Table of Contents (United Kingdom)
In this work, a pre-cracked semi-circular shaped explosive simulant was loaded using a split Hopkinson pressure bar (SHPB). A high-speed camera was used to capture the deformation and fracture process of the specimen in situ. The digital images were processed using the digital image correlation (DIC) method. Next, full displacement and strain fields were obtained. The displacement vector field shows that the specimen fractured under tensile stress action. The strain field can be used to predict the crack propagation. Results show that the method of combined DIC and SHPB is effective to study the dynamic deformation and fracture behavior of explosive simulants. In addition, the specimen was loaded using a drop weight. The fracture toughness of the specimen was preliminary measured.
2011-01-01
Energy Technology Data Exchange (ETDEWEB)
The influence of common welding defects such as internal under-cut, incomplete penetration of the root bead, internal concavity and hollow bead have been evaluated in a sour environment. Tests were performed on samples cut from actual pipeline welds. The individual defects were subjected to slow strain rate testing. The samples were then examined by metallography, scanning electron microscopy, and hardness testing. It was established that a threshold stress intensity exists for sulphide stress cracking. The test results were compared to those obtained from samples of the weld and pipe which did not contain any defects. This comparison indicated that the metallurgical variations associated with the presence of a weld are the main factor for sulphide stress cracking rather than any specific defects or geometry. 5 tabs., 9 figs.
1992-12-31
The kinetic rate constants for the cracking, isomerization, and disproportionation of n-heptane over a CrHNaY (32% chromium exchanged) zeolite catalyst at 400, 450, and 470/sup 0/C have been calculated. The interaction of n-heptane with a model Lewis acid such as BF/sub 3/ and progress along the reaction coordinate have been studied by means of molecular orbital calculations. From the kinetic results, i.e., activation energies and frequency factors, and the theoretical calculations, it can be concluded that the controlling step in these reactions is not the formation of the carbonium ion, but the subsequent transformation of this carbonium ion. In addition, the theoretical calculations show that the attack of a Lewis acid is more likely to occur on a carbon atom than on a C-H bond.
1982-09-01
Ion-radiation hardening of magnesium oxide crystals
International Nuclear Information System (INIS)
Consideration is given to the data, demonstrating the effect of ion radiation on strength characteristics of ionic crystals, presented by magnesium oxide. Crystals, prepared in the form of plates, were irradiated by Si"+, Fe"+, C"+ ions by the dose of 10"1"6-10"1"7 ion/cm"2 at room temperature in vacuum. The following characteristics were investigated: dislocation density, microhardness, crack resistance. Investigation of dislocation structure showed, that dislocation density in irradiated sample was 2-3 times higher, as compared to nonirradiated one. Sufficient increase of fracture viscosity of MgO crystals was revealed. It can be conditioned by occurrence of compression stresses in the surface layer, decelerating crack formation and propagation.
Energy Technology Data Exchange (ETDEWEB)
In order to develop the filler metal for Hastelloy alloy XR structure with thick wall, the weldability and high temperature strength properties of Hastelloy alloy XR weldment were investigated using the filler metals, which were alloy-designed on the basis of multiple regression analysis. The former was examined through the chemical analysis in the deposited metal, bend test, FISCO cracking test, optical microscopy and hardness measurement. The latter was investigated by means of tensile and creep test. It was found from these results that the crack susceptibility in the weldment was apparent to be lowered without degrading the high temperature strength properties. Therefore, it is concluded that these filler metals possess excellent performance as the filler metal for Hastelloy alloy XR structure with thick wall. (author).
1991-11-01
Energy Technology Data Exchange (ETDEWEB)
Smooth and notched specimens of the bearing steel 100Cr6 (SAE 52100) in a bainitic condition were used to determine the S-N curves under tensile, torsional and combined in- and out-of-phase loading. In the area of high-cycle fatigue, crack initiation was most likely caused by inclusions like Titanium Carbon nitrides or Aluminium Oxides. A micro mechanical model for the crack initiation by inclusions was developed. Another model was developed to describe the influence of these inclusions on the lifetime. A weakest-link model, using the statistical distribution of inclusions and surface flaws, was used to describe the endurance limit. (orig.)
2002-07-01
Energy Technology Data Exchange (ETDEWEB)
Hydrous pyrolysis of immature Monterey Phosphatic or Siliceous rock at progressively higher temperatures causes systematic changes in biomarker thermal maturity parameters of the generated hydrocarbons. Biomarker ratios based on proposed carbon-carbon cracking or aromatization reactions increase during hydrous pyrolysis along similar pathways for both Siliceous and Phosphatic members. An increase in these biomarker ratios is also observed for oils of increasing thermal maturity from the offshore Santa Maria Basin, although the rates of changes for each parameter differ between the hydrous pyrolysis and natural samples. Changes in some cracking parameters during maturation appear to result from differential thermal stability of the compounds rather than conversion of precursors to products. (author).
1990-01-01
British Library Electronic Table of Contents (United Kingdom)
The detection and characterization of deeply buried fatigue damage in thick, multi-layer airframe components pose significant technical challenges to the aviation safety community. Currently, no nondestructive evaluation technique is available to reliably detect such potential damage from the exterior of the airframe, which is highly desirable in light of inspection cost as well as avoidance of structure damage. Recent technological advances in high-sensitivity magnetic sensors, i.e., spin-dependent tunneling (SDT) sensors, make it feasible to employ electromagnetic inspection techniques for deep fatigue crack inspection. In this work, we report on the development and fabrication of a low frequency eddy current probe based on a magnetically shielded SDT pickup sensor concentrically located...
2010-01-01
Damage mechanisms around hardness indentations in Ti{sub 3}SiC{sub 2}
Energy Technology Data Exchange (ETDEWEB)
Microstructural observations of damage around indentations in Ti{sub 3}SiC{sub 2} are presented. The Vickers hardness decreased with increasing load and asymptotically approached 4 GPa at the highest loads. No indentation cracks were observed even at loads as high as 300 N. Preliminary strength versus indentation plots indicate that, at least for the large-grained material ({approx}100 {micro}m) studied here, Ti{sub 3}SiC{sub 2} is a damage-tolerant material able to contain the extent of microdamage to a small area around the indent. The following multiple energy-absorbing mechanisms have been identified from scanning electron micrographs of areas in the vicinity of the indentation: diffuse microcracking, delamination, crack deflection, grain push-out, grain pull-out, and the buckling of individual grains.
1997-02-01
A numerical investigation of scale-up effects on coke yields of a thermal cracking Riser reactor
Energy Technology Data Exchange (ETDEWEB)
A validated computational fluid dynamics (CFD) computer code, ICRKFLO, was used to investigate the scale-up effects on the coke yields of thermal cracking riser factors. Comparisons were made for calculated coke yields of pilot- and commercial-scales riser units. Computational results show that the riser aspect ratio, reaction temperature, particle residence time, and particle/oil ratio have major impacts on the coke yield. A computational experiment was conducted to determine optimal operating conditions for a conceptual design of a commercial-scale riser unit. This experiment showed that the performance loss in scale-up from pilot to commercial scale may be almost completely recovered through optimizing the operating conditions after scale-up using the CFD simulations as a guide.
1995-05-01
Energy Technology Data Exchange (ETDEWEB)
The following subjects were discussed at the conference: Stability of welded joints, creep stress in CrMo steels, life prediction, developments in modern power plant steels, testing, calculation of deformation, crack propagation and crack analysis under complex loads. [German] Die Autoren der Tagung referieren ueber folgende Themen: Stabilitaet von Schweissverbindungen, Kriechbeanspruchung von Chrom-Molybdaen Staehlen, Lebensdauervorhersage, Entwicklungen fuer die Anwendung in modernen Kraftwerken, Prueftechnik, Berechnung von Verformung, Rissentwicklung und -bewertung bei komplexer Beanspruchung. (uke)
2002-07-01
Water chemistry and corrosion in water-steam circuits of nuclear power plants
Energy Technology Data Exchange (ETDEWEB)
The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented.
1981-05-01
Water chemistry and corrosion in water-steam circuits of nuclear power plants
International Nuclear Information System (INIS)
The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented.
Turbine blade protective coat damage; Schutzschichtschaeden an Gasturbinenschaufeln
Energy Technology Data Exchange (ETDEWEB)
Damage survey of protective coats of modern gas turbine blade shows that most damages are not due to classic wear mechanisms such as oxydation or high-temperature corrosion but caused by foreign bodies, poor coating during manufacturing, or operation-caused cracks. Mere visual inspection of cracks is often not sufficient to tell whether cracks are superficial or whether they have already progressed into the base material. Non-destructive methods such as ultrasonic inspection or eddy-current testing are helpful tools but there is not yet a fully matured testing concept at hand. Metallographical tests can give important information about crack mechanisms and thermal, chemical and mechanical stresses.(orig.) [German] Die Schadenerfahrung mit Schutzschichten moderner Gasturbinenschaufeln zeigt, dass die meisten Schaeden nicht auf die klassischen Verbrauchsmechanismen wie Oxydation und ...
1998-07-01
Energy Technology Data Exchange (ETDEWEB)
The IPIRG-2 program was an international group program managed by the US NRC and funded by organizations from 15 nations. The emphasis of the IPIRG-2 program was the development of data to verify fracture analyses for cracked pipes and fittings subjected to dynamic/cyclic load histories typical of seismic events. The scope included: (1) the study of more complex dynamic/cyclic load histories, i.e., multi-frequency, variable amplitude, simulated seismic excitations, than those considered in the IPIRG-1 program, (2) crack sizes more typical of those considered in Leak-Before-Break (LBB) and in-service flaw evaluations, (3) through-wall-cracked pipe experiments which can be used to validate LBB-type fracture analyses, (4) cracks in and around pipe fittings, such as elbows, and (5) laboratory specimen and separate effect pipe experiments to provide better insight into the effects of dynamic and cyclic load ...
1997-03-01
Stress corrosion cracking susceptibility of alloy 800
Energy Technology Data Exchange (ETDEWEB)
Steam generators (SGs) in PWRs and CANDUs are designed for at least a 30-year operating life. However, in the 15-25 years that SGs tubed with Alloy 600 have operated commercially, they have experienced reduced reliability, mainly due to SG tubing degradation. One of the degradation mechanisms that Alloy 600 SG tubing has suffered from is lead-induced stress corrosion cracking (PbSCC) in AVT and near-neutral SG environments. In contrast to Alloy 600 tubing, test data obtained in high temperature water indicate that Alloy 800 is resistant to cracking by lead and lead compounds. For Alloy 800 (cold worked, shot peened), the most aggressive environment is reported to be alkaline with minor concentration of PbO (80 ppm). Work by Max Helie et al. also concluded that Alloy 800 is not sensitive to lead assisted SCC for pH values close to neutrality, whereas it could be affected in high alkaline conditions. The work reported here investigated the ...
2002-07-01
Stress corrosion cracking susceptibility of alloy 800
International Nuclear Information System (INIS)
Steam generators (SGs) in PWRs and CANDUs are designed for at least a 30-year operating life. However, in the 15-25 years that SGs tubed with Alloy 600 have operated commercially, they have experienced reduced reliability, mainly due to SG tubing degradation. One of the degradation mechanisms that Alloy 600 SG tubing has suffered from is lead-induced stress corrosion cracking (PbSCC) in AVT and near-neutral SG environments. In contrast to Alloy 600 tubing, test data obtained in high temperature water indicate that Alloy 800 is resistant to cracking by lead and lead compounds. For Alloy 800 (cold worked, shot peened), the most aggressive environment is reported to be alkaline with minor concentration of PbO (80 ppm). Work by Max Helie et al. also concluded that Alloy 800 is not sensitive to lead assisted SCC for pH values close to neutrality, whereas it could be affected in high alkaline conditions. The work reported here investigated the ...
2002-05-05
Strength of VT22 titanium alloy in various structural states
International Nuclear Information System (INIS)
The influence of heat treatment on the structure, mechanical properties and fracture peculiarities of high-strength (#alpha#+#beta#)-titanium alloy VT22 has been studied. It is ascertained that thermal cycling and subsequent high-temperature aging permit to reduce considerably crack growth rate. Thermal cycling is realized in the following mode: heating in #beta#-region, cooling and allowance in (#alpha#+#beta#)-region, heating in #beta#-region.
Review of the corrosion resistance properties of Alloy 800 in high-temperature steam
International Nuclear Information System (INIS)
The investigations carried out on Alloy 800 in aqueous high-temperature environments in France as well as in other countries are reviewed. These studies are mainly concerned with nuclear industry where Alloy 800 can be used as structural material for steam generators of PWR, breeders or HTR. As results referred to in the literature on cracking in caustic environmens do not always agree, a discussion is presented on the matter. The behaviour of Alloy 800 in superheated steam is examined. (Auth.).
International Nuclear Information System (INIS)
Radiation hardening in austenitic stainless steels is shown to modify deformation characteristics and correlate well with an increased susceptibility to intergranular stress corrosion cracking (IGSCC). Available data on neutron-irradiated materials have been analyzed and correlations developed between fluence, yield strength and cracking susceptibility in high-temperature water environments. Large heat-to-heat differences in the critical fluence (0.2 to 2.5 x10"2"1 n/cm"2) for IGSCC are documented. In many cases, this variability is consistent with yield strength differences among irradiated materials. IGSCC correlates better to yield strength than to fluence for most heats suggesting a possible role of radiation-induced hardening and microstructure on cracking. Microstructural evolution during proton and heavy-ion irradiation has been characterized in low-carbon 304SSs. Hardening results from a dispersion of dislocation ...
1993-08-01
Properties of Beta-C trademark (Ti-3Al-8V-6Cr-4Mo-4Zr)
International Nuclear Information System (INIS)
Beta C trademark, a metastable beta titanium alloy developed by RMI Titanium Company, continues to be used in new applications due to its excellent mechanical properties and resistance to corrosion. New data in this paper include mechanical properties in large sections, cold drawn bar and welds. Fatigue crack growth and corrosion data are added to supplement previously published data.
1993-02-21
Plasma deposition of sealing coatings based on zirconium dioxide
International Nuclear Information System (INIS)
Technology of plasma sputtering, structure and properties of zirconium dioxide coatings were studied. Necessity of void number increase to enhance coating heat-resistance is shown. Optimal powder particle size (20-60 #mu#m) providing optimal coating porosity was determined. Weight part of stabilizating oxide (Y_2O_3) in ZrO_2 for formation in coating of microcracks serving as barriers for macro-cracks propagation was determined.
1992-01-01
Offshore and arctic operations symposium - 1987
Energy Technology Data Exchange (ETDEWEB)
This book presents the papers given at a conference on offshore platforms. Topics considered in this book include risk assessment, crack propagation, fracture control, stress corrosion, the reliability of pile foundations, the thermal conductivity of offshore pipeline coating material, economic analysis, hydrodynamics, simulation, Arctic structure design, composite materials, buoys, deep water drilling, corrosion protection, pollution control equipment, and subsea exhaust gas compressors.
1987-01-01
International Nuclear Information System (INIS)
Post-irradiation annealing was used to help identify the role of radiation-induced segregation (RIS) in irradiation-assisted stress corrosion cracking (IASCC) by preferentially removing dislocation loop damage from proton-irradiated austenitic stainless steels while leaving the RIS of major and minor alloying elements largely unchanged. The goal of this study is to better understand the underlying mechanisms of IASCC. Simulations of post-irradiation annealing of RIS and dislocation loop microstructure predicted that dislocation loops would be removed preferentially over RIS due to both thermodynamic and kinetic considerations. To verify the simulation predictions, a series of post-irradiation annealing experiments were performed. Both a high purity 304L (HP-304L) and a commercial purity 304 (CP-304) stainless steel alloy were irradiated with 3.2 MeV protons at 360 deg. C to doses of 1.0 and 2.5 dpa. Following irradiation, post-irradiation anneals were performed at ...
2002-04-01
Instantaneous energy density as a feature for gear fault detection
In this work, energy-based features for gear fault diagnosis and prediction are proposed. The instantaneous energy density is shown to obtain high values when defected teeth are engaged. Three methods are compared in terms of sensitivity, reliability and computation effectiveness. The Wigner Ville distribution is contrasted to the wavelet transform and the newly proposed empirical mode decomposition scheme. It is shown that all three methods are capable of a reliable prediction. An empirical law, which relates the energy content to the crack magnitude is established.
2006-07-01
Energy Technology Data Exchange (ETDEWEB)
The goal of the present work has been to clarify the influence of sulphate ions on the oxide films formed on stainless steel and Ni-based alloys in simulated crack chemistry conditions using different ex situ analytical techniques. The main observations of this work can be summarised as follows: The thickness of the films formed in simulated oxygen-free crack chemistry conditions during an exposure of circa 4 days varies roughly in the range 200..500 nm, which corresponds to observations reported in the literature [2]. The presence of 10000 ppb sulphate ions in simulated crack tip conditions seems to lead to a considerably lower thickness of the oxide films when compared to sulphate-free conditions. The presence of 10000 ppb sulphate ions leads also to considerable changes in the morphology of the oxide crystals on the material samples. In the absence of sulphate the outer oxide layer contains elongated round-edged ...
2002-07-01
Hydrocarbon cracking catalysts and processes for utilizing the same
Energy Technology Data Exchange (ETDEWEB)
This patent describes a catalyst comprising: (a) a non-zeolitic inorganic oxide matrix, and (b) an ultrastable Y-type crystalline zeolite, the ziolite having been pretreated by contacting the zeolite with a phosphorus compound selected from the group consisting of phosphoric acid, phosphorous acid, a salt of phosphoric acid, a salt of phosphorous acid, and mixtures thereof for a time sufficient to composite an effective amount of phosphorus with the zeolite.
1989-06-13
Energy Technology Data Exchange (ETDEWEB)
A borehole televiewer (BHTV) logging was conducted to investigate cracks in bored wells. The logging process shoots ultrasonic waves onto bore walls and utilizes reflection waves from the bore walls. If the bores are filled with muddy water, or the ultrasonic waves can pass through even if vinyl chloride tubes have been inserted after excavation, the state of the bore walls can be investigated in principle. Conventional optical scanners are, however, incapable of making this investigation. The BHTV logging can be used for identifying lithofacies from reflection intensities from bore walls (it depends on sound impedance of rocks), not to speak of finding cracks. As a result of making logging upon setting time windows from 105 to 145 {mu} sec in a bored well inserted with a vinyl chloride tube, cracks in the bore wall were identified clearly through the vinyl chloride tube. If the distance between the bore wall and the vinyl ...
1997-05-27
International Nuclear Information System (INIS)
A new generation of transmit-receive single-pass probes, denoted as C6 or X probe, was field tested during the Gentilly II, 2000 steam generator tube inspection. This probe has a performance equivalent to rotating probes and can be used for tubesheet and full-length inspection at an inspection speed equivalent to that of bobbin probes. Existing C3 transmit-receive probes have been demonstrated to be effective in detecting circumferential cracks. The C5 probe can detect both circumferential and axial cracks and volumetric defects but cannot discriminate between them. The C6 probe expands on the capabilities of both probes in a single probe head. It can simultaneously detect and discriminate between circumferential and axial cracks to satisfy different plugging criteria. It has excellent coverage, good defect detectability, and improved sizing and characterization. Probe data is displayed in C-scan format so that the amount ...
2000-11-19
Failure of stainless steel blade fixing band in a steam turbine
Energy Technology Data Exchange (ETDEWEB)
A case study is presented about the failure of a stainless steel blade reinforcing band in a steam turbine. The inspection results and analysis of samples of material are discussed. Being pitting corrosion and cracks the main defects found, a study of chemical composition and heat treatment state of the steel is made and findings are related to type of failure. (orig.)
1997-05-01
Energy Technology Data Exchange (ETDEWEB)
The purpose of the present work is to investigate the effects of matrix resin and fiber content on the behavior of fatigue crack propagation in continuous-glass-fiber-mat reinforced CP-resin composites. For this purpose, ductile matrix resin and brittle one are used. These two kinds of resins have the characteristic that the elastic modulus and tensile strength are nearly the same with each other while the elongation is different. The composite specimens are made of these resins and continuous grass fiber mat of 20 wt.% and 60 wt% fiber contents. The fatigue crack propagation test was conducted by using the tapered DCB specimens to control the stress intensity factor range, {delta}K, during the test. The results obtained are as follows; (1) The relation between the crack propagation rate, da/dN, and {delta}K for all the present materials is shown by a straight line in logarithmic representation. (2) For the composites of 20 ...
1996-05-15
Effect of modification on catalytic properties of NaY zeolites
Energy Technology Data Exchange (ETDEWEB)
The effect of treatment with hydrogen, hydrogen sulfide, and steam on the catalytic properties of NaY zeolites has been studied. A mechanism has been proposed for activation of the zeolites, which explains the appearance of Broensted acid centers on modified samples. The influence of modification temperature and the degree of decationization of the zeolites on the promoting capacity of the latter in the cumene cracking reaction has been studied.
1988-04-01
Development of coal liquefaction technology in Japan
Energy Technology Data Exchange (ETDEWEB)
Coal liquefaction technology aims to obtain a liquid fuel from coal by cracking the coal under elevated temperature and pressure and simultaneously adding hydrogen, either directly as a gas or by way of a suitable solvent. The author describes the work being done on coal liquefaction in Japan, where this technology is being developed as part of a large-scale national project.
1985-01-01
Corrosion resistance of metals in hot hydroxide solutions
International Nuclear Information System (INIS)
Effect of hydroxide nature, concentration and temperature on corrosion resistance of domestic steels and alloys to hot NaOH, KOH, LiOH solutions is considered. It is ascertained that by corrosion growth in relation to stainless steels and nickel alloys, the hydroxides are placed in the following sequence: LiOH
Corrosion in power plant condensers
International Nuclear Information System (INIS)
A historical overview of corrosion problems found in power plant condensers and mitigation procedures is presented. The paper is organized according to alloy type and failure mode. Alloys considered are copper-base alloys, stainless steels and titanium. Failure modes discussed include erosion-corrosion, sulfide attack, environmentally assisted cracking, galvanic corrosion, steam condensate corrosion, pitting corrosion, and dealloying. Mitigation procedures discussed include cathodic protection, ferrous ion injection, as well as tube cleaning and layup practices.
Energy Technology Data Exchange (ETDEWEB)
The 1977 version of the Simpson-Puls-Dutton model appears to be the most amenable with respect to utilizing known or readily estimated quantities. The Pardee-Paton model requires extensive calculations involving estimated quantities. Recent observations by Koike and Suzuki on vanadium support the general assumption that crack growth in hydride forming metals is determined by the rate of hydride formation, and their hydrogen atmosphere-displacive transformation model is of potential interest in explaining hydrogen embrittlement in ferrous alloys as well as hydride formers. The discontinuous nature of cracking due to hydrogen embrittlement appears to depend very strongly on localized stress intensities, thereby pointing to the role of microstructure in influencing crack initiation, fracture mode and crack path. The initiation of hydrogen induced failures over relatively short periods of time can be ...
1982-04-01
The influence of prior ageing on creep damage development in two variants of Alloy 800
Energy Technology Data Exchange (ETDEWEB)
The influence of high temperature thermal ageing treatments on the development of intercrystalline creep damage in two variants of Alloy 800 has been investigated. Ageing up to 3000 h and creep testing were carried out at 800 and 900 C. The high temperature behaviour of the 800HT variant is discussed with reference to the effect of heat treatments on the microstructure. The metallographic methods by which the creep damage was quantitatively determined are described. The growth rate of intercrystalline microcracks was described using a statistical model and the dependence of crack growth rate on the thermal history for both 800HT and 800H was determined. The carbide precipitation and growth processes were determined as functions of the exposure temperature and duration. The results showed the three characteristic stages, precipitation, growth and coarsening (Ostwald ripening). The largest increase in the intergranular creep damage was found in Alloy 800HT within the ...
1997-06-01
The effect of welding parameters on hydrogen distribution in pipeline welds
Energy Technology Data Exchange (ETDEWEB)
There is currently considerable interest in identifying and quantifying the effects of welding procedure parameters and steel composition factors on the risk of cracking in pipeline girth welds that may be experienced during winter construction. Although low ambient temperatures, that may be experienced during winter construction, are generally assumed to increase the risk of cracking there has been little work to quantify the effects and to suggest how welding procedures should be modified for winter conditions. The present work was undertaken to calculate the effects of changes in welding parameters on the thermal cycle and the diffusion of hydrogen for a typical pipeline girth weld. A simple analytical method and the finite element method (FEM) were used. Both methods gave similar results but the simple method was very sensitive to the value of heat transfer coefficient. The results showed that the relation between the hydrogen diffusion ...
1990-03-01
The effect of particle inlet conditions on FCC riser hydrodynamics and product yields.
Energy Technology Data Exchange (ETDEWEB)
Essential to today's modern refineries and the gasoline production process are fluidized catalytic cracking units. By using a computational fluid dynamics (CFD) code developed at Argonne National Laboratory to simulate the riser, parametric and sensitivity studies were performed to determine the effect of catalyst inlet conditions on the riser hydrodynamics and on the product yields. Simulations were created on the basis of a general riser configuration and operating conditions. The results of this work are indications of riser operating conditions that will maximize specific product yields. The CFD code is a three-dimensional, multiphase, turbulent, reacting flow code with phenomenological models for particle-solid interactions, droplet evaporation, and chemical kinetics. The code has been validated against pressure, particle loading, and product yield measurements. After validation of the code, parametric studies were performed on various parameters such ...
1999-10-11
Energy Technology Data Exchange (ETDEWEB)
Passive films, formed on annealed and cold worked AISI 304 stainless steel in hot chloride media, were examined using polarization resistance and impedance measurements. The obtained results show the influence of cold work on film conductivity, which can be correlated to conditions of susceptibility to stress corrosion cracking. Capacitance measurements, using the Mott-Schottky approach, revealed that a change from n to p type semi-conductivity is associated to susceptible conditions with an increase in the doping density estimated for cold worked samples in the presence of chloride. It is assumed that p-type semi-conductivity of the passive film together with the position of the flat band potential has a strong influence on the dissolution processes at the corrosion potential. Based on this analysis the influence of plastic deformation, at the dislocation scale, is discussed. (authors)
2004-06-01
Overview of reliability test program on primary coolant piping of light water reactors
Energy Technology Data Exchange (ETDEWEB)
Upon request by the Science and Technology Agency of Japanese Government, the Japan Atomic Energy Research Institute has conducted Piping Reliability Test Program to demonstrate the safety and reliability of light water reactor primary pipings. In this report, the results of the program are summarized. In the test program, pipe fatigue tests, Leak-Before-Break (LBB) verification tests and pipe rupture tests were carried out to examine the integrity of pipings, to verify the LBB concept and to demonstrate the effectiveness of the protective measures against jet impingement and pipe whip under pipe rupture event, respectively. In the pipe fatigue tests, a procedure to predict the fatigue crack growth was developed and the integrity of piping during plant service life was demonstrated. In the LBB verification tests, pipe fracture tests and leak rate tests were performed using cracked pipes. Based on the test results, LBB in the primary pipings was ...
1993-10-01
Energy Technology Data Exchange (ETDEWEB)
In principle four different methods (ultrasound, microwaves, {gamma}-radiation and x-rays) are available for the non-destructive testing of refractories. Three of these methods, i.e. ultrasound, microwaves and {gamma}-radiation, are in use by different producers of AZS materials to carry out the quality control of their products. This paper will compare the three methods on the basis of the physical properties, present the existing devices, and show the advantages as well as the limits of the different methods. {gamma}-radiography, the oldest method in use, has one main disadvantage, which is the requirement of protection against radioactive radiation. Furthermore, while cracks and cavities can be detected with this method, structural changes can not be monitored. Therefore, the ultrasonic method was developed that allows to detect variations of porosity and grain size as well as cracks and voids when the ultrasonic parameters are tuned as well ...
1995-08-01
Microstructure and crack propagation in Ti-3Al-8V-6Cr-4Mo-4Zr
International Nuclear Information System (INIS)
Fatigue-crack growth in air and in aqueous 3.5-percent NaCl as well as fracture toughness are evaluated for the metastable beta-titanium alloy Ti-3Al-8V-6Cr-4Mo-4Zr in various microstructural conditions. Two solution heat treatments (SHT), 800 C and 927 C, were chosen to produce two different grain sizes. Approximately 20 vol pct unrecrystallized beta grains remained after SHT at the lower temperature. Yield stresses were 895 and 850 MPa, respectively. Both simplex and duplex aging treatments were performed for both grain sizes to vary the distribution of alpha precipitates while keeping the yield stress in the range of 1075-1220 MPa for all aged conditions. Unaged material exhibits significantly higher fracture toughness levels than aged material. The unrecrystallized regions were associated with a loss in ductility and toughness. 21 refs.
1990-10-07
Localized deformation and IASCC initiation in austenitic stainless steels
International Nuclear Information System (INIS)
Localized deformation may play a key role in the underlying mechanism of irradiation assisted stress corrosion cracking (IASCC) in light water reactor core components. In this study, four austenitic alloys, 18Cr8Ni, 15Cr12Ni, 13Cr15Ni and 21Cr32Ni, with different stacking fault energies were irradiated to 1 and 5 dpa at 360 deg. C using 3.2 MeV protons. Interrupted constant extension rate tensile (CERT) tests were conducted in a simulated BWR environment to determine IASCC susceptibility. In order to characterize the localized deformation in slip channels and grain boundaries, parallel CERT experiments were also performed in an argon atmosphere. Results show that the IASCC susceptibility of the tested alloys increases with increasing irradiation dose and decreasing stacking fault energy. IASCC tends to initiate at locations where slip channels intersect grain boundaries. Localized deformation in the form of grain boundary sliding due to the interaction of slip ...
2008-12-01
Irradiation-assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625
International Nuclear Information System (INIS)
In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water. New data confirms previous results that high irradiation levels reduce SCC resistance in Alloy X-750. Low boron heats show improved IASCC (irradiation-assisted stress corrosion cracking). Alloy 625 is resistant to IASCC. Microstructural, microchemical, and deformation studies were carried out. Irradiation of X-750 caused significant strengthening and ductility loss associated with formation of cavities and dislocation loops. High irradiation did not cause segregation in X-750. Irradiation of 625 resulted in formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to loops and precipitates was apparently offset in 625 by partial dissolution of #gamma# precipitates. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in X-750, and the absence of these two ...
1995-08-06
International Nuclear Information System (INIS)
Dependence of C, N and Nb contents on intergranular corrosion (IGC), strews corrosion cracking (SCC) and mechanical strength of alloy 600 were examined. To evaluate the corrosion resistance of heat affected zone (HAZ), post weld heat treated specimens were used. To evaluate I G C and S C C susceptibility, Ferric Sulfate-Sulfuric Acid Test and High Temperature Water Test were used. Nb is effective as a stabilizer of C. Consequently to prevent corrosion attack on H A Z in high temperature water Nb should be added more than 100 ( % C - 0.005)% and to maintain mechanical strength, Nb should be added more than 3 + 75( %C + %N)%. Modified alloy 600 satisfying above condition was manufactured commercially and its various properties including weldability were confirmed to be excellent.
1985-12-01
Fatigue properties of magnesium alloy under biaxial stress
Energy Technology Data Exchange (ETDEWEB)
Machines and structures, such as automobiles are usually subjected to biaxial or three-axial stresses instead of uniaxial stress. However, research on a fatigue failure under multi-axial stress has not been fully presented because such experiments are difficult. To solve this problem, we developed the servo biaxial fatigue-testing machine. In this research, we performed the biaxial fatigue tests of a magnesium alloy in order to clarify the effects from different heat treatments. Magnesium alloy is the lightest in weight among metal materials for structural use. The fatigue characteristics of a magnesium alloy are indispensable in order to create the design which ensures the reliability and the safety of the vehicles especially in long-distance run. The main conclusions are summarized as follows; (1) The mechanical property of magnesium alloy AZ31B falls by heat treatment at low temperature. (2) The crack progress speed becomes quick by the fall of the mechanical ...
2004-07-01
Fast diagnosis and treatment of crack-like defect injuriousness in nuclear power plant equipment
Energy Technology Data Exchange (ETDEWEB)
Increasingly stringent safety requirements governing the nuclear industry have made it essential to gain in-depth knowledge of the injuriousness of cracking phenomena in auxiliary and secondary nuclear power plant systems, and to devise methods of rapidly evaluating potentially injurious flaws. The Defect Injuriousness Diagnosis and Treatment Package (DIDTP) discussed in this paper was developed by Framatome, a French-based PWR builder, with this goal in mind. A general description is given of the DIDTP, which is made up of tables and nomographs illustrating the injuriousness of flaws liable to be encountered in the most severely loaded regions of plant systems. The basic principles underlying the DIDTP, together with computational methods and application procedure, are detailed. Two practical examples illustrating the use of the diagnostic system are presented, one applied to the main steam line, the other to gate valve wedges. The types of results obtained and ...
1985-01-01
Evaluation of press formability in magnesium alloy
Energy Technology Data Exchange (ETDEWEB)
A press formability of magnesium alloy sheet cannot be evaluated by only general characteristics in tensile test; tensile strength, elongation n-value and r-value. For example, AZ31-alloy elongates about 20% in room temperature but breaks easily at shallow stage in deep drawing, which is caused by little local elongation (local necking). Crystallographic restriction of slip deformation in this alloy produces high strength, which almost equal to macroscopic fracture strength. In press forming, the bending under high tension requires a large deformability. A great difference in the deformability between AZ31 magnesium alloy and a strain hardened A1100 Aluminum (only 5% in elongation) is shown by static bending test with V-notch. In a rolled plate of AZ31, a crack is produced by stress concentration and propagates with reduced load at all testing temperature up to 453 K. In contrast, the point of notch in A1100 is dulled by local plastic deformation with held load in ...
2003-07-01
Evaluation of pipe whip impacts on neighboring piping and walls of the Ignalina Nuclear Power Plant
Energy Technology Data Exchange (ETDEWEB)
Stress corrosion cracks have been discovered in Group Distribution Headers (GDH) at the Ignalina and Chernobyl Nuclear Power Plants. This increases the probability that a guillotine pipe break can occur that creates a whipping pipe (GDH) with the potential to damage surrounding structures-i.e. adjacent GDH and its attached piping or adjacent reinforced concrete compartment wall. The GDH is the most important component for reactor safety in case of an accident. Emergency Core Cooling System (ECCS) piping is connected to the GDH piping such that, during an accident, coolant passes from the ECSS into the GDH. Presented in this paper is the transient analysis of a Group Distribution Header following a guillotine break at the blind end of the header. Using a very conservative force loading function, the transient response of a whipping RBMK-1500 GDH along with neighboring concrete walls and pipelines is obtained using finite element methodology. The results of the ...
2007-04-15
Current status and future plan of JMTR Hot Laboratory
Energy Technology Data Exchange (ETDEWEB)
The newly developed techniques by the Hot Laboratory (JMTR HL) have provided for us the key information on behavior of specimens due to mechanical / physical / chemical / synergistic effects of radiation, stress and water for fission and fusion reactor environment. These techniques are focused on several topics as follows; (1) miniaturized specimen test for the development of fusion reactor materials, (2) slow strain rate tensile testing (SSRT) and crack propagation measuring tests for the study of Irradiation Assisted Stress Corrosion Cracking (IASCC) of core internals of LWR, (3) handling technique on specimens including tritium for the research and development of tritium breeders and neutron multiplier as fusion blanket materials, (4) joining method using the Tungsten Inert Gas (TIG) welding technique for re-assembling of capsule and re-fabrication of specimen and (5) nondestructive evaluation using ultrasonic wave and infrared thermography ...
1999-08-01
Energy Technology Data Exchange (ETDEWEB)
It was to be investigated why inexplicable cracking occurred in plain stainless austenitic steel pipes of heat exchangers in discrete sites of the inner surface exposed to acid even with anodic corrosion protection, and what countermeasures must be taken. The following materials were investigated: X 6 CrNiTi 18 10 and X 6 CrNiMoTi 17 12 2. The influence of mechanical vibrations on passive film formation and destruction was investigated in unconstrained pipes and pipes constrained at one end in conditions of anodic protection at frequencies of 0 to 160 Hz and temperatures of 98 to 130 degrees Centigrade in 98% sulphuric acid. The authors were unable to reconstruct the cracks observed in practical operation in anodically protected heat exchanger pipes of stainless austenitic steel. (orig./MM). 5 refs., 2 tabs., 71 figs.
1990-09-20
Application of LBB to high energy pipings of PWR in Korea
Energy Technology Data Exchange (ETDEWEB)
The application of the LBB technology to the newly constructed PWRs has been approved in Korea for several high energy systems that can meet rigorous acceptance criteria. The LBB evaluation had been initiated for Yong-Gwang 3 and 4 units (YGN 3 and 4) which are in service, and subsequently performed for Ul-Chin 3 and 4 units (UCN 3 and 4) which are in construction. The LBB application in Korea is based on the USNRC requirements. The LBB evaluation for YGN 3 and 4 is to eliminate the dynamic effects associated with the postulated DEGB from design basis loads as well as to eliminate pipe whip restraints and jet impingement barriers. There were several issues on the application of LBB to the primary coolant loop and the pressurizer surge line. Of concern were material properties of carbon steel for the primary coolant loop, estimation of crack opening area at the pipe-to-nozzle interface considering the asymmetry, and the leakage crack size which ...
1996-12-31
Energy Technology Data Exchange (ETDEWEB)
Electrochemical noise generated during stress corrosion cracking (SCC) of type 304 stainless steel (UNS S30400) and {alpha}-brass were studied. Noise patterns showed common characteristics (i.e., a quick drop and slow recovery of the potential). The quick drop corresponded to the initiation of localized events where fresh metal was exposed. The slow recovery corresponded to the repassivation process of the exposed bare metal. The potential drop rate and recovery rate were almost constant during the SCC process for a given SCC system. For random noise, rates of potential rise and drop were similar. Frequency of the noise generated during SCC increased with an increase in applied stress. SCC initiation could be monitored and determined according to noise characteristics and distribution. Since the shift of background potentials had an obvious influence on characteristics of power spectrum density (PSD), the direct current (DC) component should be removed before ...
1999-09-01
Acid catalysis over CuY zeolites
Recently there has been considerable interest in the Cu-ZSM-5 catalysts for the selective reduction of NO by light hydrocarbons for the purpose of atmospheric pollution abatement. Isobutane and n-pentane cracking were studied over Cu zeolite catalysts and these results were compared with their HY analogues at low conversions and at temperatures of 673 K and below. Three forms of the catalysts were used: those reduced in CO at 773 K; those reduced with H[sub 2] at 473 K; and those in the oxidic form (following flushing with He at 773 K). In contrast with an earlier publication, very little difference in activity was found between the two reduced forms of the catalysts did not differ significantly from each other nor from the H-form of the zeolite. They are typical of a Bronsted acid catalysis. The oxidic form of the catalyst produced excess H[sub 2] in increasing amounts with time on stream. This could be quantitatively accounted for by the coking of the catalyst. ...
1993-06-01
Energy Technology Data Exchange (ETDEWEB)
Transition joints in power plants between ferritic steels and austenitic stainless steels suffer from a mismatch in coefficients of thermal expansion (CTE) and the migration of carbon during service from the ferritic to the austenitic steel. To overcome these, nickel-based consumables are commonly used. The use of a trimetallic combination with an insert piece of intermediate CTE provides for a more effective lowering of thermal stresses. The current work envisages a trimetallic joint involving modified 9Cr-1Mo steel and 316LN austenitic stainless steel as the base materials and Alloy 800 as the intermediate piece. Of the two joints involved, this paper describes the choice of welding consumables for the joint between Alloy 800 and 316LN. Four consumables were examined: 316, 16-8-2, Inconel 82 and Inconel 182. The comparative evaluation was based on hot cracking tests and estimation of mechanical properties and coefficient of thermal expansion. While 16-8-2 ...
2000-03-01
Treatment of bitumina and allied substances. [Cracking
A method of treating bitumina and allied substances of asphaltose character includes heating the material to be treated with up to 25% of its weight of a substance of the group consisting of vegetable and animal oils and fats and fatty acids. The resulting material is heated to a temperature of about 250/sup 0/C under sufficient pressure to prevent the material escape of sulfur dioxide from the reaction mixture in the presence of a substance of the group consisting of inorganic acids of sulfur containing at least 4 oxygen atoms and their anhydrides. The heating is continued until there is no free acid left in the reaction mass.
1937-06-28
International Nuclear Information System (INIS)
High strain fatigue problem in steam turbine. Cyclic stress strain hysteresis loops and stress relaxation behaviour in 16 h dwell period tests. Variation of stress and strain during tests under nominally strain controlled conditions. Definition of test conditions and of criteria for crack initiation and failure. Comparison of reverse bend and push pull failure data. (orig.) 891 RW/orig. 892 RKD.
International Nuclear Information System (INIS)
Various remedial measures have been tried to lower radon levels in buildings in Uranium City. The methods used are source material removal, passive ventilation of crawl spaces, sub-floor ventilation, complete epoxy coating of the entire basement, sealants for floor-wall joints and cracks in basements, electrostatic precipitators, mechanical ventilation, and sealing and grouting concrete block plenums in basement walls. The type and condition of structures encountered in Uranium City as well as the relative isolation of the town indicate that mechanical ventilation is the most long-term cost-effective method.
1980-03-12
Sulfuric acid catalysts on heterogel supports
Energy Technology Data Exchange (ETDEWEB)
Reinforced (heterogel) silicate materials containing an amorphous and a crystalline phase are being used more and more industry. Such systems are energetically unsaturated and therefore promising for use in catalysts. The authors used two reinforced materials as supports: an aluminosilicate containing a zeolite (the cracking catalyst, tseokar) and asbestos-containing aluminosilicate. The active component was introduced by impregnation, and this was followed by heat treatment during which the chemical composition and porous structure were formed. The impregnating mixture consisted of solutions of potassium sulfate and vanadate of the required concentrations. The testing shows that reinforced heterogel systems are promising as support materials for sulfuric acid catalysts.
1985-05-10
Energy Technology Data Exchange (ETDEWEB)
It is postulated that a break of a thin-walled pipe does not cause a subsequent break in the pipe in the vicinity of a plastic hinge even when the wall is weakened by a 60 circumferential crack of a depth of 30% of the wall thickness on the tension side. This pipe behavior is the result of plastic buckling in the compression side and applies to pipes of diameter-to-thickness ratio larger than 20. For this type of pipe, the axial strains decrease with increasing diameter-to-thickness ratio in the tension side. As the pipe is only loaded in one direction, there is no cyclic behavior that can trigger a subsequent break. (orig.)
1993-10-01
Energy Technology Data Exchange (ETDEWEB)
A plane stress constitutive relation is developed for laminate composites undergoing matrix cracking and therefore displaying significant nonlinear stress-strain behavior. The constitutive relation is similar in some respects to a phenomenological theory of plasticity in that it is fit to data from uniaxial tests. The constitutive equations are specialized to brittle matrix composites (especially CMCs) in the form of cross-piles and quasi-isotropic laminates. Several problems involving stress redistribution at holes and notches due to nonlinear stress-strain behavior are investigated with the aid of the constitutive law.
1995-12-31
International Nuclear Information System (INIS)
Presented are the results of the investigation of the kinetics and micromechanism of the failure in impact bending of oriented-crystallized specimens having the eutectic composition Ni_3Al-Ni_3Nb and of the bimetal composed of 45 steel + M3 copper. The failure kinetics was studied by high-speed filming, whereas the fractures were studied by electron fractography. The particularities of the failure of the laminar-type composite materials were found. Analyzed was the effect of the kinetic factors and the mechanism of failure upon its energy consumption.
Orthophosphoric acid interactions with ultrastable zeolite Y: Infrared and NMR studies
Energy Technology Data Exchange (ETDEWEB)
Zeolite Y is the active component of most commercial cracking catalysts. Interaction of H[sub 3]PO[sub 4] with extraframework aluminum of ultra-stable zeolite (USY) leads to the formation of different types of aluminum phosphates, while there is no indication of the formation of SAPO zeotype structures. The total acidity of USY slightly decreases upon the H[sub 3]PO[sub 4] treatment, while the maximum in the distribution of acid strength is shifted to milder acidities. Dealumination of the zeolite and creation of POH sites associated with AIPO[sub 4] are responsible for the modifications observed. 37 refs., 8 figs., 3 tabs.
1994-01-01
Multi-scale modeling of fiber and fabric reinforced cement based composites
With an increased use of fiber reinforced concrete in structural applications, proper characterization techniques and development of design guides are needed. This dissertation presents a multi-scale modeling approach for fiber and fabric reinforced cement-based composites. A micromechanics-based model of the yarn pullout mechanism due to the failure of the interfacial zone is presented. The effect of mechanical anchorage of transverse yarns is simulated using nonlinear spring elements. The yarn pullout mechanism was used in a meso-scale modeling approach to simulate the yarn bridging force in the crack evolution process. The tensile stress-strain response of a tension specimen that experiences distributed cracking can be simulated using a generalized finite difference approach. The stiffness degradation, tension stiffening, crack spacing evolution, and crack width characteristics of cement composites ...
2008-01-01
Longer life for steam generators
Eight years ago, corrosion and tube denting seriously threatened the reliability and design life of steam generators, especially for closed loop arrangements in pressurized water reactors (PWRs). Concentrated research by the Steam Generator Owners Group (SGOG) diagnosed the causes and produced effective solutions, notably guidelines for water chemistry control in the secondary loop. The guidelines recommend specific levels of water impurities and remedial actions to prevent cooling-water leaks in the condenser, prevent air leaks, limit corrosion product buildup, and remove some impurities while neutralizing others. Continued research in SGOB-II is investigating intergranular corrosion and stress corrosion cracking. 3 figures.
1984-10-01
Longer life for steam generators
International Nuclear Information System (INIS)
Eight years ago, corrosion and tube denting seriously threatened the reliability and design life of steam generators, especially for closed loop arrangements in pressurized water reactors (PWRs). Concentrated research by the Steam Generator Owners Group (SGOG) diagnosed the causes and produced effective solutions, notably guidelines for water chemistry control in the secondary loop. The guidelines recommend specific levels of water impurities and remedial actions to prevent cooling-water leaks in the condenser, prevent air leaks, limit corrosion product buildup, and remove some impurities while neutralizing others. Continued research in SGOB-II is investigating intergranular corrosion and stress corrosion cracking. 3 figures.
Energy Technology Data Exchange (ETDEWEB)
Smooth and notched specimens of the bearing steel 100Cr6 (SAE 52100) in a bainitic condition were used to determine the S-N-curves under tensile, torsional and combined in- and out-of-phase loading. In the area of high-cycle-fatigue, crack initiation was most likely caused by inclusions like Titanium Carbonitrides or Aluminium Oxides. A model was developed to describe the influence of the magnitude of these inclusions on the lifetime. A weakest link model, using the statistical distribution of inclusions and surface flaws, was used to describe the fatigue limit. (orig.)
2000-07-01
Integrity assessment of pressure tubes for Wolsung unit 2
Energy Technology Data Exchange (ETDEWEB)
To improve operational safety of the fuel channel for Wolsung units the recommended primary heat transport system (PHTS) operating guidelines were developed, which provides a safe operation window in terms of pressure and temperature to maintain fuel channel integrity, which is similar to pressure-temperature curves used for primary pressure boundary integrity in PWRs and deterministic Leak-Before Break (LBB) analyses were conducted using recent understanding of delayed hydride cracking (DHC) mechanism. In addition, a comparative assessment of LBB analysis was made using the procedures of Fitness For Service Guidelines(FFSG) for pressure tubes rev. 0 and rev. 1.
1997-10-01
Energy Technology Data Exchange (ETDEWEB)
The microstructure and mechanical properties of a specimen HIPped at 1100 C under 60 ksi were examined. The examinations indicated that the proper HIPping temperature for this material should be higher than 1100 C. New recipe of monolithic material was developed and presented better extrusion homogeneity and less binder removal defects. However, cracking still occurred in specimens although very slow heating rate of 0.25 C/min for binder burnout was used.
2001-12-31
Fatigue and creep cracking of nickel alloys for 700 C steam turbines
International Nuclear Information System (INIS)
Four materials of the types Inconel 706 (two heat treatment states), Inconel 617, and Waspaloy were tested as shaft materials for 700 to 720 C steam turbines. At an extrapolation time ratio of 10, Waspaloy was expected to have the highest creep strength (about 270 MPa at 700 C), with values of about 140 MPa at 700 C for Inconel 617. A preliminary evaluation of the 700 C creep rupture tests showed the highest creep rupture resistance for Inconel 617, followed by Waspaloy and Inconel 706.
2000-12-01
Experimental Study of Plasma-Surface Interaction and Material Damage Relevant to ITER Type I Elms
International Nuclear Information System (INIS)
The paper presents experimental investigations of main features of plasma surface interaction and energy transfer to the material surface in dependence on plasma heat loads. The experiments were performed with QSPA repetitive plasma pulses of the duration of 0.25 ms and the energy density up to 2.5 MJ/m2. Surface morphology of the targets exposed to QSPA plasma screams is analyzed. Relative contribution of the Lorentz force and plasma pressure gradient to the resulting surface profile is discussed. development of cracking on the tungsten surface and swelling of the surface are found to be in strong dependence on initial temperature of the target.
2006-01-01
International Nuclear Information System (INIS)
The sensitivity of the primary circuit material was examined at the Mochovce and Dukovany NPPs. No significant sensitivity of the base material or the weld metal to the initiation of corrosion cracking was observed. Thermal aging was found to accelerate significantly the corrosion fatigue kinetics in the material of the heat affected zone. The threshold values of the double amplitudes of the stress intensity factor were below 8 MPa/m"2 for the materials examined, with a cycle asymmetry coefficient of 0.65. The tests revealed no appreciable sensitivity to general corrosion, pitting, or intergranular corrosion. (J.B.). 7 tabs., 26 figs., 11 refs.
Energetical analysis of sensitivity of hydrogen embrittlement of ordered alloys
Intermetallic compounds are regarded as highly promising for applications as high temperature structural materials. However, recent studies have demonstrated that a number of ordered alloys exhibit environmental embrittlement when tested in various environments at ambient temperature. When exposed to hydrogen gas or electrolytically charged with hydrogen, a significant ductility loss has been reported. The reaction of water vapor with reactive elements in the crack tip results in the generation of atomic hydrogen which diffuses from the surface to the interior and causes embrittlement. In this paper, the authors try to analyze the sensitivity of hydrogen embrittlement of ordered alloys based upon energetical considerations.
1993-10-01
Energy Technology Data Exchange (ETDEWEB)
In an electromagnetic pump of the present invention for use in circulation of coolants in an LMFBR type reactor, the outer circumference of coil conductors is covered by an insulator retaining cover, and powdery or granular insulator is filled between the coil conductors and the insulator retaining cover. Upon reaching high temperature, elongation of the coil conductors by heat expansion is absorbed by movement of the particles of the powdery insulator thereby preventing excess stresses from exerting on the coil insulator constituted with the insulator retaining cover and the powdery or granular insulator and preventing generation of crackings on the coil insulator. Thus, plant stability is improved. (N.H.).
1994-05-13
Effect of yttrium on mechanical properties of 9Cr-2WVTa low active martensite steel
International Nuclear Information System (INIS)
The effect of the rare earth element, yttrium, on the mechanical properties of 9Cr-2WVTa low active martensite steel for fusion reactor was studied and the metallurgical behavior of yttrium in the steel was primarily analyzed. The results show that it is easy for yttrium to aggregate and form the blocky yttrium rich inclusions in the steel, which can dissever the continuity of the matrix and produce micro-cracks for fracture. The yttrium rich inclusions were distributed along the rolling direction, which made the fracture surface delaminated in the tensile and impact samples, and reduced the mechanical properties of the steel. (authors)
2009-03-01
Energy Technology Data Exchange (ETDEWEB)
It is known that in size reduction of the granular structure of ferrite and ferrite-pearlite steels the temperature of the transformation from ductile to brittle condition is lowered. This effect can also be caused by an increase in the dispersity of intragrain and intergrain segregations (sulfides, carbonitrides, and segregations of impurity atoms), which accompanies grain size reduction and promotes initiation and propagation of cracks. In order to clarify the mechanism of fracture of steel in the region of the ductile-brittle transition steel 45 with different grain sizes and pearlite morphologies has been investigated.
1995-11-01
Depleted zinc: Properties, application, production
Energy Technology Data Exchange (ETDEWEB)
The addition of ZnO, depleted in the Zn-64 isotope, to the water of boiling water nuclear reactors lessens the accumulation of Co-60 on the reactor interior surfaces, reduces radioactive wastes and increases the reactor service-life because of the inhibitory action of zinc on inter-granular stress corrosion cracking. To the same effect depleted zinc in the form of acetate dihydrate is used in pressurized water reactors. Gas centrifuge isotope separation method is applied for production of depleted zinc on the industrial scale. More than 20 years of depleted zinc application history demonstrates its benefits for reduction of NPP personnel radiation exposure and combating construction materials corrosion.
2009-07-15
Damage mechanism in high temperature fatigue of alloy 800 H
Energy Technology Data Exchange (ETDEWEB)
In order to investigate the influence of grain boundary cavities on the life time of Alloy 800 H various fatigue tests have been performed at 800/sup 0/C. Cavity formation has been observed only in asymmetrical tests. Compared to the corresponding symmetrical tests, the cyclic life time is shorter. As the cavitation damage increases, the ratio of life times in vacuum and in air steadily decreases from an initial value of 5. In extreme cases it can reach a value close to 1. In this case, cavitation damage dominates over the usual damage mechanism, which is cracks from the surface.
1986-09-01
International Nuclear Information System (INIS)
Recent data on resistance of modern corrosion-resistant austenitic-ferritic steels to different types of corrosion are generalized. It is shown that these steels are characterized by high resistance to general corrosion in acid, alkali, chloride and other solutions, are not inclined to intercrystalline, pitting and crevice corrosion and are noted for high resistance to corrosion cracking and corrosion fatigue. All this is combined with technological and economical effectiveness. It is advisible to use these steels instead of highly-alloyed and expensive steels and alloys in chemical, power and other industries. 59 refs.; 2 tabs.
Corrosion and failure processes in high-level waste tanks
Energy Technology Data Exchange (ETDEWEB)
A large amount of radioactive waste has been stored safely at the Savannah River and Hanford sites over the past 46 years. The aim of this report is to review the experimental corrosion studies at Savannah River and Hanford with the intention of identifying the types and rates of corrosion encountered and indicate how these data contribute to tank failure predictions. The compositions of the High-Level Wastes, mild steels used in the construction of the waste tanks and degradation-modes particularly stress corrosion cracking and pitting are discussed. Current concerns at the Hanford Site are highlighted.
1992-11-01
Coke fouling process on the oil refining; Processo de incrustacao por coque no refino do petroleo
Energy Technology Data Exchange (ETDEWEB)
The heavy crude fraction processing is performed under very high vacuum to minimize thermal cracking which cause coke deposition and damage the equipment. The current tendency is to process heavier oil leading to higher process temperatures and consequently to greater fouling. This situation demands better knowledge fouling process by carbonization. This problem is pronounced in the residual gasoil region of a vacuum distillation unit because it obstructs the recirculation circuits and the spray system with serious environmental and economics implications. This paper review the main correlated published work related to coke generation and fouling and presents a discussion about the works. (author)
2004-07-01
BNES materials conference a status review of alloy 800
International Nuclear Information System (INIS)
Existing applications of Alloy 800 are summarized, with particular reference to its use in various types of reactor. The need for a co-ordinated research and development programme is stressed, and the variables to be explored are outlined. The papers relating to the problem of corrosion and cracking in water and steam are considered. the strength and ductility of Alloy 800 is considered. Finally, sections of the summary deal with the use of Alloy 800 for (a) sodium cooled fast reactor boiler tubes; (b) the high temperature gas cooled reactor; and (c) PWR steam generator tubes. (U.K.).
Applications of niobium microalloyed ferrite pearlite steels to line pipe and plate
International Nuclear Information System (INIS)
A variety of advanced controlled rolling techniques have been developed to improve toughness, strength and weldability of niobium-steels. To achieve optimum properties, control of prior stage rolling conditions and accelerated cooling are needed. In low carbon steel, the addition of niobium results in a greater increase in tensile strength than that of vanadium without a loss of toughness. At the same strength level, niobium-steel has less susceptibility to weld cracking and good toughness in the HAZ of its weldments than similar vanadium steels. Separation and formability of niobium steels are also discussed.
1981-11-01
International Nuclear Information System (INIS)
During the operation of Daya Bay Nuclear Power Station, some little branches of secondary system were with great vibration and even some of them cracked due to the great vibration that may cause some effect on the safety of the power station. This paper performed analysis and evaluation to the eight systems of Daya Bay Nuclear Power Station based on the vibration test results from the examination of the safety during ten years, and the list of the sensitive piping and suggestion for modification were presented based on the analysis results. (authors)
2007-06-01
An integrated approach to the modelling of hydrogen assisted failure in 316L steel
International Nuclear Information System (INIS)
An integrated approach to the modelling of hydrogen assisted failure in 316L steel is presented. The approach includes experimental, fractographic, numerical and theoretical analysis of the phenomenon. The physical adequacy of the mechanical models of hydrogen embrittlement (notch extension model and notch cracking model) is discussed by comparing the virtual damage depth (theoretical) predicted by the models with the embrittled zone (microphysical) measured in the fractographic analysis by scanning electron microscopy. In addition, a numerical modelling of hydrogen diffusion is performed, concluding that bulk diffusion is not important in hydrogen embrittlement of 316L steel, so that hydrogen transport accelerated by the microdamage itself should be taken into account. (orig.)
1998-09-01
AAR in concrete of Asejire spillway (OYO state - Nigeria)
Energy Technology Data Exchange (ETDEWEB)
The Asejire dam at Ibadan, Nigeria was constructed in the late sixties for the purpose of providing water for the city of Ibadan (presently about 4,5 million inhabitants). It is located on the Oshun river approximately fifteen miles from the city. In 1982 cracks were observed on the wing walls and although these continued to develop, no attempt was made at that time to investigate their causes and no repair was carried out. In 1989 the SGI ENGINEERING Group of Geneva, Switzerland was appointed as the consultant for the complete refurbishment of the Asejire water scheme. The consortium Degremont-Poat-Clemessy was awarded the contract for the project. The African Development Bank and the Nigerian Government have provided the loan to finance the project.
1995-12-31
Transmit-receive eddy current probes for circumferential cracks in heat exchanger tubes
Energy Technology Data Exchange (ETDEWEB)
Conventional eddy current bobbin probes are known to be ineffectual in detecting circumferential cracks in tubing. Multi-pancake and/or rotating pancake probes are required to detect circumferential cracks. It has recently been demonstrated in CANDU steam generator tubes, with deformation, ferromagnetic deposits, and copper deposits, that multi-channel probes with transmit-receive (T/R) coils are superior to those using surface impedance coils. Unlike rotating probes, the design of a new probe denoted as C3 permits fast, single-scan inspection of a full-length tube at inspection speeds comparable to conventional bobbin probes. Since 1992, the probe has been used routinely for steam generator in-service inspection at 4 CANDU plants. Defective tubes have been plugged and the units returned to service, and they continue to operate without leaks. This paper describes the basic features of T/R surface probes. Two-dimensional voltage diagrams showing ...
1996-01-01
Transmit-receive eddy current probes for circumferential cracks in heat exchanger tubes
International Nuclear Information System (INIS)
Conventional eddy current bobbin probes are known to be ineffectual in detecting circumferential cracks in tubing. Multi-pancake and/or rotating pancake probes are required to detect circumferential cracks. It has recently been demonstrated in CANDU steam generator tubes, with deformation, ferromagnetic deposits, and copper deposits, that multi-channel probes with transmit-receive (T/R) coils are superior to those using surface impedance coils. Unlike rotating probes, the design of a new probe denoted as C3 permits fast, single-scan inspection of a full-length tube at inspection speeds comparable to conventional bobbin probes. Since 1992, the probe has been used routinely for steam generator in-service inspection at 4 CANDU plants. Defective tubes have been plugged and the units returned to service, and they continue to operate without leaks. This paper describes the basic features of T/R surface probes. Two-dimensional voltage diagrams showing ...
1992-01-01
International Nuclear Information System (INIS)
An eddy current inspection has been applied for a pre-service and in-service examination of a steam generator in nuclear power plants. The experience from the inspection of steam generators showed that many plants had an excessive number of tubes with eddy current noise signals over several hundreds, which originated from manufacturing anomalies. The plants in U.S suffered significant downstream inspection costs, history reviews, and diagnostic testing because some signals resembled flaws and others masked a flaw. These lessens learned resulted in issuing the guidelines for steam generator tubing specifications and repair, in order to reduce the number of anomalous signals in the tubes and also to provide the requirement of a signal to noise ratio by applying a field type examination with bobbin coil eddy current probes at a manufacturing process. Besides the noise signals of a bobbin coil eddy current probe from manufacturing anomalies, the excessive background noise of the rotating ...
2008-05-01
Energy Technology Data Exchange (ETDEWEB)
The stress corrosion cracking (SCC) susceptibility of 13% Cr martensitic (UNS S42000) and supermartensitic (UNS S41125) steels in sodium chloride solutions in the presence of thiosulphate was evaluated by slow strain rate tests (SSRT). The tests were performed in 5% sodium chloride solutions buffered at pH 2.7, 3.5, 4.5 and 6.0 in the absence and presence of thiosulphate in a concentration range between 10{sup -6} and 10{sup -3} M, at 25 {+-} 0.1 C. The electrochemical behaviour of the two steels in the different solutions was determined by recording the anodic and cathodic polarisation curves. 13% Cr martensitic steel showed SCC in 5% sodium chloride solutions with pH {<=} 4.5 in the presence of 3 x 10{sup -6} thiosulphate. Decreasing the chloride ion concentration from 50 to 10 g/l, the critical concentration of thiosulphate to provoke SCC susceptibility increased from 3 x 10{sup -6} to 1 x 10{sup -5} M. The resistance to SCC of the supermartensitic steel ...
2000-04-01
Energy Technology Data Exchange (ETDEWEB)
Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington have focused on developing and evaluating the reliability of nondestructive testing (NDT) approaches for coarse-grained stainless steel reactor components. The objective of this work is to provide information to the United States Nuclear Regulatory Commission (NRC) on the utility, effectiveness and limitation of NDT techniques as related to inservice testing of primary system piping components in pressurized water reactors. We examined cast stainless steel pipe specimens containing thermal and mechanical fatigue cracks located close to the weld roots and having inner and outer diameter surface geometrical conditions that simulate several water reactor primary piping configurations. In addition, segments of vintage centrifugally cast piping were examined to characterize the inherent acoustic noise and scattering caused by grain structures and to determine the consistency of ...
2007-01-01
Irradiation-assisted stress corrosion cracking in HTH Alloy X-750 and Alloy 625
International Nuclear Information System (INIS)
In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water to determine the irradiation-assisted stress corrosion cracking (IASCC) behavior of HTH Alloy X-750 and direct-aged Alloy 625. New data confirm previous results showing that high irradiation levels reduce SCC resistance in Alloy X-750. Heat-to-heat variability correlates with boron content, with low boron heats showing improved IASCC properties. Alloy 625 is resistant to IASCC, as no cracking was observed in any Alloy 625 specimens. Microstructural, microchemical and deformation studies were performed to characterize the mechanisms responsible for IASCC in Alloy X-750 and the lack of an effect in Alloy 625. The mechanisms under investigation are: boron transmutation effects, radiation-induced changes in microstructure and deformation characteristics, and radiation-induced segregation. Irradiation of Alloy X-750 caused significant strengthening and ductility ...
1995-08-06
Energy Technology Data Exchange (ETDEWEB)
Hydrogen injection into the reactor water has been applied to many BWR power stations. Since hydrogen injected accelerates recombination of oxidant generated by water radiolysis, oxidant concentration, such as dissolved oxygen concentration in reactor water can be reduced. As the result of the reduction of oxidant concentration, Electrochemical Corrosion Potential (ECP) at the surface of structural material can be lowered. Lowered ECP moderates Stress Corrosion Cracking (SCC) sensitivity of structural materials, such as stainless steels. As usual, hydrogen injection system begins to work after the plant start-up is finished, when the condition of normal operation is established. Accordingly, Hydrogen Water Chemistry (HWC) does not cover all the period of plant operation. As far as SCC crack growth is considered, loss of HWC during plant start-up does not result in significant crack growth, because of duration of plant ...
2004-07-01
Effect of grain boundary microstructures of brittle fracture in polycrystalline molybdenum
Energy Technology Data Exchange (ETDEWEB)
Superplasticity can be generally achieved by grain boundary sliding (GBS). The GBS in polycrystalline materials sometimes accompanies with intergranular fracture because of stress concentrations at triple points and/or GB irregularities. To develop the superplastic flow, it is necessary to suppress the intergranular cracking. In the present study, therefore, polycrystalline molybdenum with distinct GB microstructures, such as grain boundary character distribution (GBCD), has been employed to clarify the relationship between fracture behaviour and GB microstructures. Microstructures were analyzed using a FE-SEM/EBSP/OIM system prior to 4-points bending tests at 77K, thereafter, crack propagation was observed. The main results obtained are as follows. Stress fluctuations on stress - strain curves were observed for specimens with random oriented grains, whereas such behaviour rarely occurred for ones with textured grains. Difference in the ...
1999-07-01
Energy Technology Data Exchange (ETDEWEB)
In light water reactors, austenitic stainless steels (SSs) are used extensively as structural alloys in reactor core internal components because of their high strength, ductility, and fracture toughness. However, exposure to high levels of neutron irradiation for extended periods degrades the fracture properties of these steels by changing the material microstructure (e.g., radiation hardening) and microchemistry (e.g., radiation-induced segregation). Experimental data are presented on the fracture toughness and crack growth rates (CGRs) of wrought and cast austenitic SSs, including weld heat-affected-zone materials, that were irradiated to fluence levels as high as {approx} 2x 10{sup 21} n/cm{sup 2} (E > 1 MeV) ({approx} 3 dpa) in a light water reactor at 288-300 C. The results are compared with the data available in the literature. The effects of material composition, irradiation dose, and water chemistry on CGRs under cyclic and stress corrosion ...
2008-01-21
Corrosion studies on selected packaging materials for disposal of high level wastes
International Nuclear Information System (INIS)
In order to qualify corrosion resistant materials for high level waste (HLW) packagings acting as a long-term barrier in a rock salt repository, the corrosion behaviour of the preselected materials Ti 99.8-Pd, Hastelloy C4 and two unalloyed steels was investigated. The resistance of the materials to general corrosion, local corrosion and stress corrosion cracking was examined under postulated accident conditions in the repository by long-term immersion tests of up to 4 years duration and electrochemical methods. The parameters investigated were different salt brines, temperatures of 90 deg. C, 170 deg. C and 200 deg. C as well as a gamma radiation field of 10"3Gy/h (10"5rad/h). Among the materials studied, Ti 99.8-Pd exhibited the highest corrosion resistance. This material corroded at a very low rate (
1987-05-01
Conversion of heavy aromatic hydrocarbons to valuable synthetic feed for steamcrackers
Energy Technology Data Exchange (ETDEWEB)
The scope of the present study was upgrading a set of heavy aromatic hydrocarbons mixtures whose commercial value ranks close to fuel oil and should become even lower in the next future because of the introduction of more stringent regulations on fuels, through hydro-conversion to a synthetic feed for steam-cracking. The resulting process provides an opportunity to improve the economic return of a steamcracking plant, offering the chance of converting low-value mixtures produced by the plant itself, such as fuel oil of cracking (FOK), saving an equivalent amount of naphtha. The method can also be used for converting pyrolysis gasoline (pygas). Although pygas has at present a fair commercial value, it could suffer a significant penalization in the future due to further limitations on total aromatic content in gasoline. Pygas hydro-conversion to a synthetic steam-cracking feedstock has been recently reported. Fractions from ...
2007-07-01
Assessment of generation temperatures of crude oils
Energy Technology Data Exchange (ETDEWEB)
Biological marker maturity parameters were used to estimate the minimum HC generation temperatures of crude oils from Eastern Hungary. More than 50 oils and oil shows were analysed. Molecular- and homologous-ratios of biological marker compounds (triterpanes, steranes, mono- and triaromatic steroid hydrocarbons) were used as maturation parameters. The oils have at least five maturity stages, i.e. they have been generated under different thermal conditions. The highest reservoir temperature in each group was chosen as the best estimate of the groups' temperature just below the generation temperature, i.e. reservoirs of the group might be expected to be at shallower depths (lower temperatures) than those of the generation zone due to vertical migration into pools. For each maturation level, a threshold temperature range for genesis was inferred from reservoir temperatures; they are from 130-135{sup o}C for the least mature oils to 210-215{sup o}C for the most mature oils. In the ...
2000-07-01
Energy Technology Data Exchange (ETDEWEB)
Sulfate attack of cement-based materials remains an important problem for the durability assessment of containers and disposal engineering barriers dedicated to the long-term storage of radioactive wastes since underground water which may reach these elements contains small quantities of sulfates (7-31 mmol/1). This work contributes to the study of sulfate-induced damage mechanisms, to their understanding and modelling. The experimental phases of this study aimed at the understanding of the different physico-chemical phenomena involved during an external sulfate attack at following their evolution and their impact on the transport and mechanical properties of the material. Leaching experiments in pure water and in a solution of sodium sulfate (with a sulfate content of 15 mmol/1), have been performed simultaneously on OPC paste (w/c 0,4)in order to allow a comparison of test results. The frequent analysis of the leachant has shown a consumption of sulfate ions by the matrix, ...
2002-06-01
Zirconium for superior corrosion resistance
International Nuclear Information System (INIS)
Zirconium is a transition element located along with sister elements titanium and hafnium in Group IVB of the periodic table. It is grayish white metal, with a density somewhat less than carbon steel. Zirconium is the ninth most common metallic element in the earth's crust, and is more abundant than zinc, lead, nickel, or even copper. Zirconium is exceptionally resistant to corrosion by many common acids and alkalis. It is resistant to most organic acids, such as formic, acetic, lactic, and oxalic acids. It also has a high resistance to localized forms of corrosion, such as pitting, crevice corrosion, and stress corrosion cracking. Its corrosion resistance is caused by the formation of a dense, tenaciously adherent, chemically inert oxide film on the surface. This oxide film protects the base metal from both chemical and mechanical attack at temperatures up to about 400 C (750 F). This article describes zirconium's formability, machinability, corrosion resistance, ...
Weld integrity of the superconducting cable aluminium jackets of W7-X
British Library Electronic Table of Contents (United Kingdom)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fur Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The ...
2009-01-01
Vibration testing of the I-40 bridge before and after the introduction of damage
Energy Technology Data Exchange (ETDEWEB)
Because the bridges over the Rio Grande were to be razed, the investigators were able to introduce simulated cracks in four stages of increasing length into the structure. This paper summarizes the results of ambient and conventional, measured-input, modal analyses, performed on the undamaged structure. Also summarized are the results of conventional modal analyses performed after each stage of damage had been introduced. These tests were intended to quantify the amount of damage necessary to produce changes in the global dynamic properties of the bridge and to form a data base that can be used by other investigators to develop damage identification algorithms. Conventional modal analysis identified changes in the global dynamic properties of the structure only after the final stage of a damage.
1994-11-01
British Library Electronic Table of Contents (United Kingdom)
Coal exploitation inevitably damages the natural ecological environment through large scale underground exploitation which exhausts the surrounding areas and is the cause of surface subsidence and cracks. These types of damage seriously lower the underground water table. Deterioration of the environment has certainly an impact on and limits growth of vegetation, which is a very important indicator of a healthy ecological system. Dynamically monitoring vegetation growth under coal exploitation stress by remote sensing technology provides advantages such as large scale coverage, high accuracy and abundant information. A scatter plot was built by a TM (Thematic Mapper) infrared and red bands. A detailed analysis of the distributional characteristics of vegetation pixels has been carried out. ...
2007-01-01
Urticaria due to Urtica dioica in a neonate
British Library Electronic Table of Contents (United Kingdom)
Urticaria is one of the most common dermatoses during the childhood, but it is very rare in the neonates. A 17-day-old infant with a generalized urticaria was admitted to our pediatric emergency unit. The mother of the infant reported having applied water boiled with stinging nettle (Urtica dioica) onto her nipples twice a day (before and after each breastfeeding) for 2?days in order to heal her nipple cracks. Serum total immunoglobulin E (IgE) and specific IgE levels for stinging nettle were high in the infant and the mother. The rashes began to regress within the first day of the hospitalization and disappeared completely on the second day without treatment. The skin prick test with the water boiled with stinging nettle was positive for the infant with significant induration, but not for...
2011-01-01
The significance of local hard zones on the outside of pipeline girth welds: Further studies
Energy Technology Data Exchange (ETDEWEB)
The NACE MR-01-75 standard imposes a restriction of 22HRC maximum for regions of a pipeline girth weld that are not in direct contact with H[sub 2]S containing environments. TWI have demonstrated in an earlier project for the Pipeline Research Committee (PRC) that it may be permissible to relax this maximum hardness requirement. Such a relaxation, which already exists in the BS4515: 1984 standard, offers potential benefits when applied to the capping pass and heat affected zone of a pipeline girth weld. This report presents additional data to supplement that obtained in a previous PRC project conducted at TWI. Further pipe materials with differing pipe wall thicknesses have been welded, exposed to an internal H[sub 2]S containing environment and examined for sulphide stress corrosion cracking.
1991-10-01
Energy Technology Data Exchange (ETDEWEB)
The KENTORT II process includes integral fluidized bed zones for pyrolysis, gasification, and combustion of the oil shale. The purpose of this program is to design and test the KENTORT II process at the 50-lb/hr scale. Along with the major activity of assembling the components of the 50-lb/hr retort, work was also completed in other areas this quarter. Basic studies of the cracking and coking kinetics of model compounds in a fixed bed reactor were continued. Additionally, as part of the effort to investigate niche market applications for KENTORT II-derived products, a study of the synthesis of carbon fibers from the heavy fraction of KENTORT II shale oil was initiated.
1993-01-01
The assessment of defects in thin shells subject to secondary stress
International Nuclear Information System (INIS)
This paper is concerned with the fracture analysis of thin cylindrical shells subject to secondary bending stresses with some degree of elastic follow-up. A P.Y.F.M. failure assessment route is utilised for an initial investigation. Results are presented graphically and indicate the differences obtained by considering the stresses as primary or secondary in nature. The Jsup(*) contour integral is computed from the results of a non-linear finite element analysis of a thermally loaded cracked cylinder. Comparison is made between Jsup(*) and the P.Y.F.M. failure criteria demonstrating the degree of conservatism in the latter. It is observed that LEFM may be appropriate for moderate load levels but that the elastic follow-up of the structure causes enhancement of Jsup(*) for higher loads, at which stage LEFM becomes non-conservative. (orig.).
1981-08-21
Superphenix 1 steam generator fabrication
Energy Technology Data Exchange (ETDEWEB)
The Superphenix 750-MW (thermal), once-throughtype steam generators are the result of over 10 years of intensive research and development. Detailed design and manufacture of the components lasted from 1977 to 1982. The main difficulties encountered during the construction of these prototype units concerned: demonstration of satisfactory high-temperature properties of Alloy 800 tubes; proven resistance of tube welds to thermal fatigue and of structures and shells to sodium/ water reaction effects; prevention of the tube bundle to flow-induced vibration; necessity of manual welding of shells to prevent hot cracking hazards related to the boron content of the steel; and welding of heat exchange tubes. None of these difficulties, however, invalidated initial major design choices, but provided a wealth of technical and technological experience and knowledge for the steam generators of the future. Plans for the future include revision of the specifications (Alloy 800, in ...
1985-02-01
Energy Technology Data Exchange (ETDEWEB)
Million-atom molecular-dynamics (MD) simulations are performed to study the structure, mechanical properties, and dynamic fracture in nanophase Si{sub 3}N{sub 4}. The authors find that intercluster regions are highly disordered: 50% of Si atoms in intercluster regions are three-fold coordinated. Elastic moduli of nanophase Si{sub 3}N{sub 4} as a function of grain size and porosity are well described by a multiphase model for heterogeneous materials. The study of fracture in the nanophase Si{sub 3}N{sub 4} reveals that the system can sustain an order-of-magnitude larger external load than crystalline Si{sub 3}N{sub 4}. This is due to branching and pinning of the crack front by nanoscale microstructures.
1997-09-01
International Nuclear Information System (INIS)
Thermohydrogen treatment effect on microstructure and mechanical properties is studied for a cast heat resistant pseudo-#alpha#-titanium alloy Ti-6242 (Ti-6Al-2Sn-4Zn-2Mo) widely used as a heat resistant material with operating temperature up to 500 deg C. It is shown that reversible hydrogen alloying is a promising alternative to thermomechanical treatment for transformation of (#alpha#+#beta#)-titanium alloy structure. The application of thermohydrogen treatment is noted to be of particular efficiency for shaped casting technology as it allows a noticeable increase of mechanical properties at a lower cost. The alloy after thermohydrogen treatment and subsequent heat treatment in the (#alpha#+#beta#) - range possesses high values of yield strength fatigue properties, creep resistance and has a satisfactory ductility. A consideration is also given to thermohydrogen treatment effect on fatigue crack propagation and impact strength
Special eddy current probes for heat exchanger inspection
International Nuclear Information System (INIS)
Until a decade ago, only the differential bobbin type eddy current probe was considered necessary for reliable heat exchanger tube inspection. The introduction of different tube materials, manufacturing processes and a variety of service induced failures has greatly increased the demands of eddy current testing. Optimized probe designs enhanced by improved instrumentation can help satisfy some of these demands. Some of the more difficult inspection problems are detection of circumferential cracks, fretting wear under non-ferromagnetic support plates and shallow internal defects. Reliable detection and sizing of such defects is often made more difficult by the fact they frequently occur in defect prone regions such as under tubesheets or support plates and in transition regions of finned tubes. Probe designs effective in overcoming these difficulties exist. This paper describes a number of such probes and their performance.
1986-11-17
British Library Electronic Table of Contents (United Kingdom)
An experimental investigation on the thermal decomposition of CH4 into C and H2 was carried out using a 5kW particle-flow solar chemical reactor tested in a solar furnace in the 1300-1600K range. The reactor features a continuous flow of CH4 laden with mm-sized carbon black particles, confined to a cavity receiver and directly exposed to concentrated solar irradiation of up to 1720 suns. The reactor performance was examined for varying operational parameters, namely the solar power input, seed particle volume fraction, gas volume flow rate, and CH4 molar concentration. Methane conversion and hydrogen yield exceeding 95% were obtained at residence times of less than 2.0s. A solar-to-chemical energy conversion efficiency of 16% was experimentally reached, and a maximum value of 31% was numer...
2009-01-01
Smart pigs root out pipeline problems
Energy Technology Data Exchange (ETDEWEB)
In the world of pipeline maintenance, there are pigs and there are intelligent pigs. Intelligent pigs, when launched into a pipeline, carry instrumentation onboard which enables them to gather and record information about problems such as denting, corrosion, and cracking. More basic pigs, on the other hand, look after the routine internal maintenance chores such as cleaning and swabbing, or else perform operational duties such as batching different types of product along the line. The harsh environment in which pigs often operate is described. Aside from the mechanical shocks they undergo when passing welds, bends, and other fittings, they may have to contend with hostile conditions such as hydrogen sulfide environments. High pressure is another factor to consider. In crude oil lines, significant paraffin deposits also can cause problems if they affect the sensors ability to maintain good contact with the pipe wall. In spite of these considerations, increasing ...
1983-12-01
International Nuclear Information System (INIS)
Monolithic SiAlON ceramics are hard and brittle with little possibility for property design, but multi-phase SiAlON ceramics offer great scope for controlling microstructural development and desired properties. The ceramics can also be reinforced by separate additions of other hard, refractory compounds. The toughness in all these SiAlON composites can be increased by several mechanisms, and the best effect is reached if they are combined. When glassy phase is present, crack paths are affected by the strains caused by different thermal expansion of the glassy phase and the crystals and also by the interface properties. The crystal shape influence toughness, especially pronounced is the effect of the elongated #beta#- grains. Different toughening mechanisms are achieved by separately added reinforcement phases. The hardness is raised by the presence of #alpha# SiAlON and other hard constituents, such as SiC. (orig.).
1993-10-04
SCC mitigation method for BWR materials by TiO2 technique
International Nuclear Information System (INIS)
TiO2 addition into boiling water reactor (BWR) primary system is being developed as a method to mitigate stress corrosion cracking (SCC) of the BWR structural materials. This technique aims for electrochemical corrosion potential (ECP) decrease of reactor materials by photo-excitation reaction under Cherenkov irradiation. ECP measurement tests have been conducted in the test loop in BWR to investigate the feasibility of the SCC mitigation method with TiO2. The test results showed that the ECP of TiO2 deposited materials was decreased to 2 technique was confirmed to be feasible as a SCC mitigation method for BWR structural materials without hydrogen injection. (author)
2008-10-13
Repair of floating offshore units using bonded fibre composite materials
British Library Electronic Table of Contents (United Kingdom)
On ships, tankers and similar vessels structural defects such as cracks and corrosion damage are typically repaired by welding. However, welding is unwanted hotwork on floating offshore units (FOUs) such as floating, production, storage and offloading (FPSO) and floating, storage and offloading (FSO) vessels because it requires shutdown of parts of the vessel thus resulting in expensive production delays. Bonded fibre composite material patch repairs can be used as an alternative to overcome the hazards of hotwork associated with welding. The patches are bonded over the defect and the integrity of the original structure is hence restored. The patch repair technology can also be utilised to provide upgrades, such as life extensions and higher design requirements. A recommended practice (RP)...
2009-01-01
Recognizing limitations in eddy current testing
International Nuclear Information System (INIS)
This paper addresses known limitations and constraints in eddy current nondestructive testing. Incomplete appreciation for eddy current limitations is believed to have contributed to both under-utilization and misapplication of the technique. Neither situation need arise if known limitations are recognized. Some, such as the skin depth effect, are inherent to electromagnetic test methods and define the role of eddy current testing. Others can be overcome with available technology such as surface probes to find circumferential cracks in tubes and magnetic saturation of ferromagnetic alloys to eliminate permeability effects. The variables responsible for limitations in eddy current testing are discussed and where alternative approaches exist, these are presented. Areas with potential for further research and development are also identified.
1993-11-01
International Nuclear Information System (INIS)
The book presents a very good account of all aspects of protection from ionizing radiation. The quantities and units are given and defined used in nuclear physics and dosimetry. The effects of ionizing radiation on cells and on man are described. The principles are presented of radiation protection including limits and valid regulations and decrees. Also discussed is internal irradiation and its modelling. A great part of the book is devoted to aspects of monitoring persons, the living and working environment and to the determination of internal contamination. The system of radiation protection in Czechoslovakia is described and some practical questions are discussed of protection during radiodiagnosis and radiotherapy, in the nuclear fuel cycle, in the operation of nuclear power installations and in crack detection. In conclusion a survey is given of the population exposure from various natural and artificial sources. (M.D.). 57 figs., 34 tabs., 138 refs.
1988-01-01
Quantitative non-destructive evaluation of high-temperature superconducting materials
Energy Technology Data Exchange (ETDEWEB)
Even though the currently intensive research efforts on high- temperature superconducting materials have not yet converged on a well specified practical material, the indications are that such a material may be quite brittle, anisotropic, and may contain many flaws such as microcracks and voids at grain boundaries. Consequently, practical applications of high temperature superconducting materials will require a very careful strength analysis based on fracture mechanics considerations. Because of the high sensitivity of the strength of such materials to the presence of defects, methods of quantitative non-destructive evaluation may be expected to play an important role in strength determinations. This proposal is concerned with the use of ultrasonic methods to detect and characterize isolated cracks, clusters of microcracks and microcracks distributed throughout the material. Particular attention has been, and will continue to be devoted to relating ultrasonic ...
1991-06-14
Quantitative model of vapor dominated geothermal reservoirs as heat pipes in fractured porous rock
We present a numerical model of vapor-dominated reservoirs which is based on the well-known conceptual model of White, Muffler, and Truesdell. Computer simulations show that upon heat recharge at the base, a single phase liquid-dominated geothermal reservoir in fractured rock with low matrix permeability will evolve into a two-phase reservoir with B.P.D. (boiling point-for-depth) pressure and temperature profiles. A rather limited discharge event through cracks in the caprock, involving loss of only a few percent of fluids in place, is sufficient to set the system off to evolve a vapor-dominated state. The attributes of this state are discussed, and some features requiring further clarification are identified. 26 refs., 5 figs.
1985-03-01
British Library Electronic Table of Contents (United Kingdom)
This paper presents a procedure for transferring the CTOD fracture toughness obtained from laboratory specimens to an equivalent CTOD for structural components, taking constraint loss into account. The Weibull stress criterion is applied to correct the CTOD for constraint loss, which leads to an equivalent CTOD ratio, b, defined as b=d/dWP, where d and dWP are CTODs of the standard fracture toughness specimen and the structural component, respectively, at the same level of the Weibull stress. The CTOD ratio b is intended to apply to the fracture assessment of ferritic steel components to stress levels beyond small-scale yielding. Nomographs are given to determine the b-value as a function of the crack type and size in the component, the yield-to-tensile ratio of the material and the Weibul...
2006-01-01
Magic-angle-spinning NMR studies of acid sites in zeolite H-ZSM-5
{sup 1}H, {sup 13}C, {sup 27}Al, and {sup 29}Si magic-angle-spinning (MAS) NMR was used to elucidate the nature of the catalytic activity of zeolite H-ZSM-5. {sup 1}H MAS NMR of sealed samples after mild hydrothermal dealumination shows that the enhanced activity for n-hexane cracking is not due to an enhanced Bronstead acidity. The concentrations of the various OH groups and aluminous species suggest that the reason for the enhanced catalytic activity is the interaction of the n-hexane molecule with a bridging hydroxyl group and with extra-framework aluminium species, which give rise to the enhanced activity, cannot be easily removed from their positions, and are therefore immobilized by the zeolitic framework.
1991-01-01
Energy Technology Data Exchange (ETDEWEB)
This report discusses the UTR-10 reactor at Iowa State University which went critical on low enriched uranium (LEU) fuel on August 14, 1991. However, subsequent to the criticality experiments the fuel plates started to discolor. In addition, roll pins used to lift the fuel assemblies were discovered to be cracked. It was determined that these problems were due to chemical agents in the primary coolant water. The roll pins were replaced by solid stainless steel pins. The primary coolant was replaced and the reactor is currently in operation. Surveillance specimens will be used to monitor any possible future discoloration. The high enriched fuel (HEU) is being prepared for eventual shipment to a high enriched fuel receiving facility.
1992-08-01
Low enrichment fuel conversion for Iowa State University
Energy Technology Data Exchange (ETDEWEB)
This report discusses the UTR-10 reactor at Iowa State University which went critical on low enriched uranium (LEU) fuel on August 14, 1991. However, subsequent to the criticality experiments the fuel plates started to discolor. In addition, roll pins used to lift the fuel assemblies were discovered to be cracked. It was determined that these problems were due to chemical agents in the primary coolant water. The roll pins were replaced by solid stainless steel pins. The primary coolant was replaced and the reactor is currently in operation. Surveillance specimens will be used to monitor any possible future discoloration. The high enriched fuel (HEU) is being prepared for eventual shipment to a high enriched fuel receiving facility.
1992-08-01
Legislation scrubs fluegas emissions
Energy Technology Data Exchange (ETDEWEB)
The article profiles developments in pollution control resulting from the strict emissions control standards due to be set by the European Commission in 1992. In particular technology to meet new emissions targets for mercury and dioxins is described. Control technologies covered included fixed-bed, direct injection, circulating fluidized bed and spray adsorption all of which use activated charcoal to absorb dioxin and mercury. Unfortunately activated charcoal processes still leave waste to be disposed of. Options include recycling the spent activated charcoal to the incinerator, vitrifying the activated charcoal and fly ash into a glassy unleachable substance and cracking the dioxins catalytically. It is hoped the developments will increase public acceptance of incineration. 4 figs., 1 tabs.
1992-06-01
International Nuclear Information System (INIS)
DZ4 substrates were coated with NiCoCrAlY by plasma spray and subsequently treated by high current pulsed electron beams(HCPEB) of different parameters. The surface microstructure, phase structure and high temperature oxidation resistance were studied. It has been shown that as a result of the HCPEB treatment the loose and rough structure remelted and the surface became smooth. Smooth microregion, craters and cracks appeared on the surface. The ?' phase manifolded and there was no visible thermal stress. The oxidation test at 900 degree C for 100 h showed that a more compact and successive ?-Al_2O_3 scale was formed on the surface of the samples after HCPEB irradiation, which improved the oxidation resistance of the NiCoCrAlY coatings obviously. (authors)
2009-09-01
International Nuclear Information System (INIS)
Corrosion tests of titanium alloys VTI-0, OT4, VT5-1 and steel Kh18N1OT in 10% and 18% HCl with additions of carnallite at 40 deg C have been carried out. It has been established that titanium alloys in 10% and 18% HCl containing 5 and 10% carnallite are sufficiently corrosion resistant in the presence of 0.1-1% FeCl or HNO_3 and can be used for manufacturing the equipment of recirculation gas scrubbers. Steel Kh18N10T is unstable in all the media tested. It is subjected to intensive pitting. Specimens of steel Kh18N10T have also revealed edge cracking.
Improvement of the fatigue strength of AISI 4140 steel by an ion nitriding process
Energy Technology Data Exchange (ETDEWEB)
The influence of plasma nitriding on the fatigue behaviour of AISI 4140 low-alloy steel was investigated under varying process conditions of temperature (500-600 C), time (1-12 h), heat treatment before ion nitriding (quenched and tempered, normalized) and gas mixture (50% H{sub 2}-50% N{sub 2}). A rotating bending fatigue machine was used to determine the fatigue strength. It was found that the plasma nitriding improves the fatigue strength and increases the fatigue limit depending on the surface hardness of the case depth. The microstructure of surface and diffusion layers was examined by optical microscopy. The fracture surface of specimens and the origin of fatigue cracks were observed by scanning electron microscopy.
1995-06-01
Improvement of coke quality by utilization of hydrogenation residue
Hydrogenation residue is the product left over when petroleum residue feedstocks (or coal) are treated by, e.g. the Veba Combi Cracking (VCC) process. Many tests in semitechnical and full-sized coke ovens were carried out with hydrogenation residue (HR) as an additive in coking coal blends for the production of blast furnace coke or foundry coke. The results of the investigations reported in this paper demonstrate that HR is a very promising alternative for enlarging the coking coal basis compared to other processes or the use of other additives. The application of HR on an industrial scale did not indicate any negative impact on the handling of the hydrogenation residue or on the operation of the coke oven battery.
1993-01-01
Impact properties of low alloy TRIP steels; Teigokin TRIP ko no shogeki tokusei
Energy Technology Data Exchange (ETDEWEB)
The impact properties of high-strength low alloy TRIP steels such as 'TRIP-aided dual-phase steel' and 'TRIP-aided bainitic steel' associated with the transformation-induced plasticity (TRIP) of retained austenite were investigated for some applications to the automotive impact members. The TRIP steels possessed far higher impact absorbed value and lower ductile-brittle transition temperature than the conventional ferrite-martensite and ferrite-pearlite steels. The stress relaxation resulting from the strain-induced transformation of retained austenite islands or films improved the impact properties in terms of suppressing void and/or crack initiation and these propagation. The best impact properties were completed in the steel composing of uniform fine bainitic lath structure and a large amount of stable interlath retained austenite films. (author)
2000-08-01
Fundamental reasons for the good performance of Alloy 800 in nuclear steam generators
Energy Technology Data Exchange (ETDEWEB)
It is hypothesized that the good performance of Alloy 800 in steam generator service is due to its relative immunity to two distinct mechanisms of stress corrosion cracking; the argument also applies to intergranular corrosion. One mechanism operates in the high-nickel region (Alloy 600 and nearby model alloys) and is due to internal intergranular oxidation. The other operates in the low-nickel (stainless steel) region and is due to de-alloying of Fe and/or Cr. This latter mechanism may, under special conditions, operate in high-Ni, high-Cr alloys such as 690. Some essential features of the de-alloying mechanism are demonstrated using strong caustic solutions, and the prospect of extending this approach to dilute high-temperature environments is discussed. (author)
2007-07-01
International Nuclear Information System (INIS)
The feasibility of continuous production of gallium arsenide ribbon single crystals, by passage of a molten zone through boron-oxide encapsulated GaAs feedstock, is being investigated. Polycrystalline GaAs ribbons have been grown in graphite boats by passage of a wide zone through B2O3-encapsulated feed-stock, confined by a quartz cover plate. Failure to remove the encapsulant above its glass transition temperature, however, resulted in cracking of the ribbons on cooling to room temperature. In order to study the crucial zone melting step in isolation from the encapsulation steps of the continuous process, a constrained-zone melting apparatus has been constructed in which the boron oxide serves only as a sealant to suppress arsenic vaporization. Large grained polycrystalline samples have been produced with this apparatus.
Fatigue and creep-fatigue testing of steam filled tubular Alloy 800 specimens
Energy Technology Data Exchange (ETDEWEB)
A test program was conducted under contract to Sandia National Laboratories to investigate water/steam effects on elevated temperature low cycle fatigue and creep-fatigue of Alloy 800. This report presents interpretation and analysis of the test results. Tubular specimens with water sealed inside were cycled to failure under strain control. Tests were conducted to 616K (650/sup 0/F) and 922K (1200/sup 0/F); some at 922K included tensile or compressive hold periods to simulate creep-fatigue conditions. The tubular specimens showed significantly lower lives than solid bar specimens cycled at equivalent strain ranges. Rough internal surfaces contributed to early crack initiation with these specimens. Inclusion of hold periods caused further large reductions in cycles to failure.
1982-05-01
Estimating extreme values of thermal gradients in concrete structures
British Library Electronic Table of Contents (United Kingdom)
Temperature variations due to climate changes are a major cause of movements in a concrete structure, both in the longitudinal and transversal directions and between different parts of the structure. If these movements are restrained, stresses will be induced which may contribute to cracking. The movements are caused by complex interactions of several factors such as solar radiation, air temperature, long-wave heat radiation and wind speed. To predict the varying thermal conditions in a concrete structure a finite element model has been used. A validation of the model has been performed using field measurements in a concrete slab together with climate data from the Swedish Meteorological and Hydrological Institute to be able to use the model for simulations over long time periods and for s...
2011-01-01
Energy Technology Data Exchange (ETDEWEB)
A number of buildings dating from the 1950s and 1960s were retrofitted with thermal insulation in order to cut energy consumption. This took place within the building competition 'Therma' nitrated by the Federal Ministry of Regional Planning, Building and Town Planning in 1974. Result at that time were so encouraging that now, 15 years later the results were checked again with special attention to the long-term performance of the thermal insulation measures. Laboratory tests prove that the building materials are still in good condition and that humidity has not increased with age. Cracks in the surface plaster of the compound insulation systems occurred at different frequencies and intensities and usually caused by thermal tensions. (BWI).
1992-04-01
Electrostatic droplets assisted synthesis of alginate microcapsules
British Library Electronic Table of Contents (United Kingdom)
This paper demonstrates a proof-of-concept approach for encapsulating the insulin and Fe3O4 nanoparticles into size-controllable alginate microcapsules utilizing the electrostatic droplets (ESD) technique. We have established that the combination of ESD and external gelation is quite effective in producing uniform-sized polymer particles. In addition, using the external gelation technique, the droplets containing a sodium-alginate were gelled in situ by immersion in Ca2+, Ba2+, or Cu2+ ions for a few minutes. The results show that different-type divalent cations caused various surface features to appear on the microcapsules (e.g., cracking, orange peel, pitting, splitting, wrinkling, etc.). The particle size can be adjusted from a few micrometers to ca. 1,000??m by electrostatic force. The...
2011-01-01
Electrochemical noise in corrosion
International Nuclear Information System (INIS)
By varying different variables (potential, chloride content, surface pretreatment etc.) it is possible to show the effect of increasingly harsher corrosion conditions on passive-layer stability. These changes will not be detected by conventional methods e.g. measurement of passive current density, until a very late stage. Electrochemical noise measurement will allow the action of inhibitors to be detected in a rapid and effective manner. High-alloy steels and titanium claddings subjected to pitting corrosion in chloride-containing media demonstrate how to use this method for problem solutions and to open up new practical applications. The effect of mechanical stresses (natural, tensile) on the corrosion system can be detected by electrochemical noise which opens up new methods for crack corrosion studying and monitoring. (orig./DG).
1993-10-07
Corrosion in steam generators of PWR type nuclear power plants
International Nuclear Information System (INIS)
Problems are discussed of heat exchange tubes of Westinghouse type vertical steam generators exhibiting corrosion damage such as point corrosion, planar corrosion, tube denting, corrosion stress cracking, crevice corrosion, fretting corrosion and intergranular corrosion. Attention is also paid to problems of WWER-440 type horizontal steam generators, where the level fluctuation area is critical; noncompact porous deposits of the corrosion products give rise to crevice effects and cause significant concentration of chloride ions and other additions. This problem can be partly resolved by a modification of the collector design at the level variation area. An additional measure is the production of steel 08Kh18N10T with a very low level of harmful elements and inclusions. (Z.M.). 3 figs., 11 refs.
1988-03-01
Corrosion damage assessment of WWER steam generator primary collectors
Energy Technology Data Exchange (ETDEWEB)
Titanium stabilized austenitic steel is sensitive to SCC in the secondary water under the horizontal steam generator operating conditions. SCC was observed under crevice conditions both at the primary collector flanges and the heat exchange tubes. In the crevice environment sulfates and chlorides as aggressive species and silicates and alumino-silicates as ''non-aggressive'' species are present in significant amounts. Local water chemistry parameters were evaluated using the MULTEQ Code. SCC experiments were carried out by rising displacement tests ar 275 deg C in an environment simulating the crevice conditions. Crack growth rate and K{sub IS}8C{sub C} were determined for the environment where contents of some species were from 10{sup 2} to 10{sup 4} times higher than in blowdowns. (authors)
1998-07-01
Corrosion damage assessment of WWER steam generator primary collectors
International Nuclear Information System (INIS)
Titanium stabilized austenitic steel is sensitive to SCC in the secondary water under the horizontal steam generator operating conditions. SCC was observed under crevice conditions both at the primary collector flanges and the heat exchange tubes. In the crevice environment sulfates and chlorides as aggressive species and silicates and alumino-silicates as ''non-aggressive'' species are present in significant amounts. Local water chemistry parameters were evaluated using the MULTEQ Code. SCC experiments were carried out by rising displacement tests ar 275 deg C in an environment simulating the crevice conditions. Crack growth rate and K_I_S8C_C were determined for the environment where contents of some species were from 10"2 to 10"4 times higher than in blowdowns. (authors)
1998-09-14
Corrosion behavior of iron and nickel base alloys in high temperature and pressure water
International Nuclear Information System (INIS)
In equipment industries, the equipments handling industrial water and pure water are numerous. In power generation including nuclear power generation, water serves as a working medium. Review is made on the experiences in the corrosion of iron and nickel base alloys in high temperature, high pressure water and the results of researches derived from them. Under high temperature and high pressure, carbon steel, low alloy steel, stainless steel and high nickel alloy cause corrosion even in pure water. But in the case of serious corrosion, chlorine, oxygen, alkali and others in water take part. The following matters are described: corrosion by steam; stress corrosion cracking in pure water; corrosion by impurities in high temperature, high pressure pure water, i.e. chlorine ions, dissolved oxygen, and alkali; corrosion under radiation. (J.P.N.).
Corrosion and drug release properties of EN-plating/PLGA composite coating on MAO film
British Library Electronic Table of Contents (United Kingdom)
The electroless nickel plating/poly(dl-lactide-co-glycolide) composite coating (EN-plating/PLGA composite coating) was fabricated on the surface of the micro-arc oxidation (MAO) film of the magnesium alloy AZ81 to double control the corrosion and drug release in the hanks' solution. The EN-plating was fabricated on the MAO coating to improve the corrosion resistance by overlaying most pores and micro-cracks on the surface of the MAO film. Meanwhile, a double layered organic poly(dl-lactide-co-glycolide)/paclitaxel (PLGA/PTX) drug releasing coating with a top layered PLGA drug controlled releasing coating on EN plating was prepared to control the drug release rate by adjusting the different lactide: glycolide (LA:GA) ratio of PLGA. Scanning electron microscopy (SEM) and the X-ray powder dif...
2011-01-01
Energy Technology Data Exchange (ETDEWEB)
Considering beryllium as plasma facing armour this paper presents recent results obtained in Russia. A special process of joining beryllium to a Cu-alloy material structure is described and recent results of thermal cycling tests of such joints are presented. Summarizing the results, the authors show that a Cu-alloy heat sink structure armoured with beryllium can survive high heat fluxes ({>=}10 MW/m{sup 2}) during 1000 heating/cooling cycles without serious damage to the armour material and its joint. The principal feasibility of thermal cycling of beryllium grades and their joints directly in the core of a nuclear reactor is demonstrated and the main results of this test are presented. The paper also describes the thermal cycling of different beryllium grades having cracks initiated by previously applied high heat loads simulating plasma disruptions. (orig.)
1999-11-01
Energy Technology Data Exchange (ETDEWEB)
This BCRS project demonstrates the use of SAR interferometry for measuring and monitoring land subsidence caused by underground coal fires and underground mining in a remote area of north west China. China is the largest producer and consumer of coal in the world. Throughout the N.W., N. and N.E. of China, the coal-seams are very susceptible to spontaneous combustion, causing underground coal fires. As the thick coal seams are burned out, the overburden collapses, causing land subsidence, and producing new cracks and fissures, which allow more air to penetrate and continue the fire to spread. SAR interferometry, especially differential interferometry has been shown to be able to measure small differences in surface height caused by such land subsidence. This report describes the problems, the test area, the procedures and techniques used and the results obtained. It concludes with a description of some of the problems encountered during the project plus provides ...
2000-07-01
British Library Electronic Table of Contents (United Kingdom)
The Jaduguda U (?Cu?Fe) deposit in the Singhbhum shear zone has been the most productive uranium deposit in India. Pyrite occurs as disseminated grains or in sulphide stringers and veins in the ore zone. Veins, both concordant and discordant to the pervasive foliation, are mineralogically either simple comprising pyrite ? chalcopyrite or complex comprising pyrite + chalcopyrite + pentlandite + millerite. Nickel-sulphide minerals, though fairly common in concordant veins, are very rare in the discordant veins. Pyrite in Ni-sulphide association is commonly replaced by pentlandite at the grain boundary or along micro-cracks. Based on concentrations of Co and Ni, pyrite is classified as: type-A ? high Co (up to 30800?ppm), no/low Ni; type-B ? moderate Co (up to 16500?ppm) and moderate to high ...
2011-01-01
CFD analysis and overheating control of a turbine
Energy Technology Data Exchange (ETDEWEB)
The thermal analysis of a turbine stack discharging exhaust gases to the atmosphere is presented. The examined turbine stack belongs to a gas lift plant for oil extraction located in the Gulf area. The analysis has been performed because an overheating of the anchor flange/bolts and of the concrete foundation occurred and caused small cracks in the upper layer of the foundation. A qualitative thermal analysis of the stack has pointed out that the main cause of the overheating was the thermal radiation in the air-filled region underneath the stack bottom plate. Detailed calculations performed by using a CFD code (Fluent ver. 6.0.12), cross-checked with measurements taken from site, have shown that a significant reduction of the heat flux to the foundation could be obtained by filling the above mentioned air region with an insulating material. The benefits of this solution are prevailing over those achievable with the installation of external fins on the stack shell. ...
2004-11-01
Behaviour of the steam generators in the Belgian nuclear power plants
International Nuclear Information System (INIS)
After a brief review of the degradations occurring on tubes of Inconel 600 in steam generators of PWR power stations emphasis is put on the conditioning of the secondary water and more particularly on the condensate treatment in the units of Doel which work on heavily polluted brackish water. The important role of non-destructive testing and eddy-current testing is also pointed out, method developed by Laborelec. The operational experience shows that Belgian stations are nearly not concerned by the degradations mostly found in power stations in other countries which shows the efficiency of the conditioning of the secondary water. On the other hand, other problems have occurred, resulting from: damage caused by foreign objects; fouling of tube before commissioning, cracking of bends and at the limit of the dudgeoning and leaking plugs. (AF).
1986-04-15
Assessment of degradation processes in corrosion resistant steels in nuclear power engineering
International Nuclear Information System (INIS)
The possible corrosion damage is discussed of the CrNi and CrNiMo types steels used as structural materials in WWER type nuclear power plants. It includes point and slot corrosion, corrosion cracking and corrosion fatigue as well as corrosion denting. Also discussed are test procedures that simulate operating conditions and are used for assessing the properties of metallurgical products (sheets and tubes) used in nuclear power engineering. Briefly described is a system for testing the said products in an aqueous medium while keeping the test parameters in a narrow range for a long time. Under the defined temperature, pressure and corrosion medium composition, the test specimens in this system can mechanically be loaded, both statically and dynamically or a temperature gradient can be produced at the tube-tube plate joint. (Z.M.). 1 fig., 1 tab., 10 refs.
1987-12-01
Applicability of structural wall test results to seismic design of nuclear facilities
International Nuclear Information System (INIS)
A review of tests on earthquake-resistant reinforced concrete structural walls is presented. Laboratory tests of isolated walls and construction joints are discussed. Where appropriate, design recommendations are given. The review indicates only few experimental data are available for short walls which are directly applicable to nuclear power plant design. In particular, tests of short rectangular walls subjected to load reversals are needed. Tests are also needed to determine the damping and frequency characteristics of cracked short walls. Analytical and experimental results should be correlated so that the hysteretic response observed in tests can be realistically related to the analytical response 'demand' of nuclear power plant structures. (Auth.).
Annual report of JMTR. FY1997 (April 1, 1997 - March 31, 1998)
Energy Technology Data Exchange (ETDEWEB)
During FY1997, the JMTR was operated for 3 complete cycles (120th, 121st and 122nd cycles) and was utilized for the research and development programs on the technology of LWRs and fusion reactor, as well as for fundamental research of fuels and materials, and for radioisotope productions. The improvement of evaluation technique in a local neutron spectrum for irradiation utilization and development of capsule having the vertical migration, the reinstrumentation and loading mechanism have been carried out. Development of a new oxygen potential sensor for oxide fuel pellets has been done as an elemental technology of irradiation for high burn-up fuels. As for post irradiation examination, the techniques for measuring of crack length using an alternating current potential drop method and machining of miniaturized specimen by the remote handling have been developed. A research on the blanket materials and components for thermonuclear fusion reactor were also ...
1999-03-01
Anisotropy of the structure and mechanical properties of low-alloy tungsten
Energy Technology Data Exchange (ETDEWEB)
The authors examine the relationship of the structure and mechanical properties of similar alloys of tungsten with rhenium produced by the powder metallurgy method by sintering powders. Since the alloys were deformed by rolling, we examine the effect of the resultant anisotropy of the structure on the properties of the metal in various directions. The tests were conducted on an alloy of tungsten with 2 wt.% rhenium and, for comparison purposes, an alloy of tungsten with additions of oxides of yttrium and hafnium. The mechanical properties of the alloys, i.e., strength, cracking resistance, cold shortness temperature, were determined in the bend test. Structural examination was carried out using an optical microscope, electron scanning microscopy, and the method of transmission electron microscopy.
1987-12-01
Energy Technology Data Exchange (ETDEWEB)
The aim of this study is to develop the methodology which enables to identify the mechanical properties of element such as stress intensity factor by using the AE parameters. Considering the multivariate and nonlinear properties of AE parameters such as ringdown count, rise time, energy, event duration and peak amplitude from fatigue cracks of machine element the principal component regression(PCR) and artificial neural network(ANN) models for the estimation of stress intensity factor were developed and validated. The AE parameters were found to be very significant to estimate the stress intensity factor. Since the statistical values including correlation coefficients, standard mr of calibration, standard error of prediction and bias were stable, the PCR and ANN models for stress intensity factor were very robust. The performance of ANN model for unknown data of stress intensity factor was better than that of PCR model
2001-02-15
International Nuclear Information System (INIS)
The major degradation mechanisms acting during the aging of selected WWER-440/213 primary circuit facilities were assessed critically. The analysis gave evidence that such mechanisms include radiation and fatigue damage of the reactor pressure vessel (effect of the neutron flow, cyclic fatigue promoted by the corrosive medium, effect of thermal aging), corrosion-mechanical and thermo-mechanical (fatigue) damage of the steam generator (stress corrosion cracking, erosion corrosion, thermal aging, wear), thermal and dynamic aging of the pressurizer, and corrosion-mechanical damage of the primary circuit piping (thermal aging, corrosion). (J.B.). 5 tabs., 1 fig., 62 refs.
An experimental study on the tensile strength of steel fiber reinforced concrete
British Library Electronic Table of Contents (United Kingdom)
This paper deals with steel fiber reinforced concrete mechanical static behaviour and with its classification with respect to fibers content and mix-design variations. A number of experimental tests were conducted to investigate uniaxial compressive strength and tensile strength. Different mixtures were prepared varying both mix-design and fiber length. Fibers content in volume was of 1% and 2%. Mechanical characterization was performed by means of uniaxial compression tests with the aim of deriving the ultimate compressive strength of fiber concrete. Four-point bending tests on notched specimens were carried out to derive the first crack strength and the ductility indexes. The tensile strength of steel fiber reinforced concrete (SFRC) was obtained both from an experimental procedure and b...
2010-01-01
Advances in feedstock recycling offer help with plastic waste
Energy Technology Data Exchange (ETDEWEB)
An idea whose time has come takes center stage in London this week when BP Chemicals announces details of a consortium of chemical companies joining it in a new recycling project. In the project, which BP has been working on since 1989, waste plastic will be depolymerized to chemical feedstocks, via technology variously called feedstock or chemical recycling, polymer cracking, or tertiary recycling. BP's effort is one of the first to emerge from the research and pilot-plant stages that are committed to actual feedstock recycling of mixed polyolefins and other plastics. But it is only one of the many industry efforts under way to cope with the job of dealing with postconsumer plastics.
1993-10-04
Transmit-receive eddy current probes
International Nuclear Information System (INIS)
In the last two decades, due to increased inspection demands, eddy current instrumentation has advanced from single-frequency, single-output instruments to multifrequency, computer-aided systems. This has significantly increased the scope of eddy current testing, but, unfortunately, it has also increased the cost and complexity of inspections. In addition, this approach has not always improved defect detectability or signal-to-noise. Most eddy current testing applications are still performed with impedance probes, which have well known limitations. However, recent research at AECL has led to improved eddy current inspections through the design and development of transmit-receive (T/R) probes. T/R eddy current probes, with laterally displaced transmit and receive coils, present a number of advantages over impedance probes. They have improved signal-to-noise ratio in the presence of variable lift-off compared to impedance probes. They have strong directional properties, permitting probe ...
1997-10-27
Thermal wet oxidation of GaP and Al{sub 0.4}Ga{sub 0.6}P
Thermal wet oxidations of GaP and Al{sub 0.4}Ga{sub 0.6}P at 650 degree sign C for various times have been performed. Comparisons are made on oxidation rates and post oxidation morphology. Transmission electron microscopy shows that when oxidizing GaP, polycrystalline monoclinic GaPO{sub 4}{center_dot}2H{sub 2}O forms without noticeable loss of phosphorus. Oxidation for 6 h or more leads to poor morphology resulting in cracks and detachment. A thickness expansion of about 2.5-3 times is noticed as a result of oxidation. In contrast, oxidized Al{sub 0.4}Ga{sub 0.6}P exhibits much better morphology without cracks or detachment from the substrate. The oxide has an almost amorphous-like microstructure. The oxidation process shows typical diffusion-limited reaction at long anneals. Preliminary work on the oxidation of AlP indicates that the reaction leads to formation of Al{sub 2}O{sub 3} and possible volatile P{sub 2}O{sub 5} diffusing out of the ...
2000-08-21
Studies of dynamic contact of ceramics and alloys for advanced heat engines: Final report
Energy Technology Data Exchange (ETDEWEB)
In support of the efforts to apply ceramics in advanced heat engines, a study was made of the sliding performance of ceramics at the ring/cylinder interface of low heat rejection engines. The objective was to understand the basic mechanisms controlling the wear of candidate ceramics and thereby identify means for applying these ceramics effectively. Attempts to operate three different zirconias, silicon carbide, silicon nitride, and several plasma-sprayed ceramic coatings without lubrication were unsuccessful because of high friction and high wear rates. Experiments using a polyalphaolefin lubricant at temperatures to 260 C identified several combinations having wear rates in the general range likely to be acceptable for engines. Plasma-sprayed coatings of chromium oxide and hypersonic powder flame sprayed coatings of cobalt-bonded tungsten carbide performed particularly well as ring coatings. Similar performance was obtained with these ring coatings operating against silicon carbide, ...
1988-03-01
Steam generator local water chemistry and SCC of austenitic steel
Energy Technology Data Exchange (ETDEWEB)
The titanium stabilized austenitic steel similar to the type of 321 is sensitive to the stress corrosion crackingunder horizontal steam generator operating condition. SCC was observed under crevice corrosion parameters and has resulted in the transgranular or intergranular cracking at the both, components primary collectors and heat exchange tubes. The crevice environment is characterized by aggressive impurities and 'non aggressive' compounds. Sulfates and chlorides as aggressive species and silicates and alumino-silicates as 'non aggressive' species on the other hand are present in significant amount in the crevice environment under operating condition. Local water chemistry parameters were evaluated with MULTEQ Code. As input data the measured operational values of local and bulk environments have been used. The determined parameters were compared with the results of thread hole environment analyses and tube surface ...
1998-07-01
STRESS CORROSION CRACKING SUSCEPTIBILITY OF HIGH LEVEL WASTE TANKS DURING SLUDGE MASS REDUCTION
Energy Technology Data Exchange (ETDEWEB)
Aluminum is a principal element in alkaline nuclear sludge waste stored in high level waste (HLW) tanks at the Savannah River Site. The mass of sludge in a HLW tank can be reduced through the caustic leaching of aluminum, i.e. converting aluminum oxides (gibbsite) and oxide-hydroxides (boehmite) into soluble hydroxides through reaction with a hot caustic solution. The temperature limits outlined by the chemistry control program for HLW tanks to prevent caustic stress corrosion cracking (CSCC) in concentrated hydroxide solutions will potentially be exceeded during the sludge mass reduction (SMR) campaign. Corrosion testing was performed to determine the potential for CSCC under expected conditions. The experimental test program, developed based upon previous test results and expected conditions during the current SMR campaign, consisted of electrochemical and mechanical testing to determine the susceptibility of ASTM A516 carbon steel to CSCC in the relevant ...
2007-10-18
Overview of steam generator stress corrosion experience in U.S. PWR'S
International Nuclear Information System (INIS)
The detection, in European steam generators, of intergranular stress corrosion cracking initiating from the primary side (PWSCC) and the somewhat similar detection of intergranular stress corrosion (IGSCC) and intergranular corrosion (IGA) initiated from the secondary side in Japanese steam generators has led to a growing awareness of the potential for such corrosion forms in United States PWR steam generators. What had been a minor occurrence at several units is now a cause of concern and repair measures at more than 30 sites in the United States, and in some cases, is the major cause of steam generator unavailability. The United States nuclear utilities and EPRI formed the first Steam Generator Owners' Group (SGOG) in 1977 in response to the prospect of continued denting corrosion. The occasional appearance of PWSCC, IGSCC and IGA in domestic steam generators was not a sufficient cause for initiating an extensive research program in SGOG I. In SGOG II ...
Energy Technology Data Exchange (ETDEWEB)
Elastic and elasto-plastic modelling of indentation in CFRP cross-ply laminates has been performed. Detailed knowledge of the field solutions in the volume below the indentor forms the basis for the reported micromechanical interpretation of the observed damage in test specimens. The analysis shows that matrix cracks originate at sites of maximum tensile stress perpendicular to fibers. The predicted stress fields due to indentation show that stress concentrations occur in the interface between alternating plies. It is found that microcracking in this zone is a precursor to the observed failure. This analysis is supported by in-situ scanning electron microscopy during loading by a cylindrical indentor onto the laminate supported on a rigid substrate. The microscopy reveals microdamage in the region of interfacial tensile stress concentrations. The onset of indentation failure in these layered composites suggests that plastic interleaves would delay failure. It is ...
1997-08-01
Mathematical modeling of x-probe eddy current array coils used in tube inspection
Energy Technology Data Exchange (ETDEWEB)
This paper presents a mathematical model that calculates eddy current signals from laterally spaced transmit-receive pancake coils. This model was validated by comparing calculations with laboratory measurements and it has been applied to evaluating design variations in X-Probe eddy current array coils. This model was used to quantify detection capabilities of probe designs with different numbers of coils. The current standard X-Probe design for 13 mm (0.5 inch) diameter steam generator tubes uses 3 rows of coils with 8 coils per row. This design is commonly referred to as the '8 coil X-Probe'. A significant improvement in detection capability was predicted for an X-Probe with 12 coils per row (called the '12 coil X-Probe') detecting short circumferential crack-like flaws. Based on these calculations, a prototype 12 coil X-Probe was constructed and used in laboratory measurements in comparison with a standard 8 coil X-Probe ...
2004-11-15
Management of dams for the next Millennium: proceedings of the 1999 Canadian Dam Association
Energy Technology Data Exchange (ETDEWEB)
The meeting featured seven sessions with 18 papers abstracted/indexed therein as follows: keynote address: tailings dams safety - implications for the dam safety community; 1 - design and performance: performance monitoring of dams: are we doing what we should be doing?; tailings dams from the perspective of conventional dam engineering; and design overview of Syncrude's Mildred Lake east toe berm; 2 - design and modelling: use of a 2D model for a dam break study on the ALCAN hydroelectric complex in Quebec; and spillway design implications resulting from changes in rainfall extremes; 3 - risk and dam safety I: closing the gaps in the dam safety guidelines; the reality of life safety consequence classification; and surveillance practices for the next millenium; 4 - risk and dam safety II: quantitative risk-assessment using the capacity-demand analysis; and new guidelines for dam safety classification; 5 - millenium issues: expectations of immortality, dam safety management ...
1999-07-01
Energy Technology Data Exchange (ETDEWEB)
Irradiation-assisted stress corrosion cracking (IASCC) of several types of BWR field components fabricated from solution-annealed austenitic stainless steels (SSs), including a core internal weld, were investigated by means of slow-strain-rate test (SSRT), scanning electron microscopy (SEM), Auger electron spectroscopy (AES), and field-emission-gun advanced analytical electron microscopy (FEG-AAEM). Based on the results of the tests and analyses, separate effects of neutron fluence, tensile properties, alloying elements and major impurities identified in the American Society for Testing and Materials (ASTM) specifications, minor impurities, water chemistry, and fabrication-related variables were determined. The results indicate strongly that minor impurities not specified by the ASTM-specifications play important roles, probably through a complex synergism with grain-boundary Cr depletion. These impurities, typically associated with steelmaking and component ...
1996-09-01
Influence of plasma nitriding on fatigue strength and fracture of a B-Mn steel
Energy Technology Data Exchange (ETDEWEB)
The first part of a systematic investigation is presented of surface treatments affecting the fatigue behavior of smooth and notched quenched and tempered (Q and T) specimens made of a B-Mn SS2131 ({approx}AISI 15B21H) steel. In this part, the effects of plasma nitriding (nitriding temperature=480 C, time=24 h) on the fatigue strength and notch sensitivity were investigated. Constant stress amplitude plane reversed bending fatigue tests (R=-1) at 47 Hz were conducted using cylindrical plasma nitriding (PN) and Q and T steel specimens with K{sub t}=1.05 and 1.7. The compound layer was found to consists of {epsilon}-phase and {gamma}`-phase. S-N curves show that plasma nitriding improves the fatigue limit by 53 and 115% of Q and T smooth and notched specimens, respectively. The fatigue strength of smooth specimens is improved through the whole fatigue life but only for long fatigue lives for notched specimens. Plasma nitriding reverses the low notch sensitivity (at short lives) and high ...
1998-02-01
Energy Technology Data Exchange (ETDEWEB)
The evaluation of possible manufacture-based defects in turbine shafts and housings for component serviceability relevance is of particular interest not only in post-manufacturing NDT but also in evaluation of NDT results obtained by in-service inspections of components with long service lives. The results discussed in the paper are summarized as follows: Most of the examined natural defects in the forgings and castings behave like cracks under the simulated operating conditions and hence may well be evaluated by fracture mechanical methods for their serviceability relevance determined by crack propagation under fatigue, creep and creep-fatigue stress. The empirical correlation of true defect size and US testing results (echo signal, echodynamics, attenuation) permits improved determination of true defect sizes in the turbine components. Care has to be taken to select the proper testing and evaluation methods in compliance with defect types. ...
1996-12-31
International Nuclear Information System (INIS)
Fracture toughness data of pre-cracked Charpy single-edge bend, SE(B), specimens are compared with those of standard compact, C(T), specimens in the upper shelf and ductile-to-brittle transition regimes. Charpy sized SE(B) specimens provide ductile fracture toughness data, which are compatible with those of standard C(T) specimens. Statistical methods such as the exponential curve fitting method (ECF), the engineering lower bound toughness method (ELB), and the Master Curve method (MC) are used to provide meaningful lower bound cleavage fracture toughness estimates from the toughness scatter of the Charpy sized SE(B) specimens in the ductile-to-brittle transition regime. In this regime, according to the ELB and MC methods, SE(B) specimens provide cleavage toughness data, which tend to be non-conservative compared to those of standard C(T) specimens. However, analyses based on the exponential curve fitting method show good agreement between the fracture toughness ...
2005-08-01
Final report on low-cycle fatigue and creep-fatigue testing of salt-filled alloy 800 specimens
Energy Technology Data Exchange (ETDEWEB)
Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were either filled with air or with a molten mixture of sodium nitrate, potassium nitrate and an oxidizer. Low-cycle fatigue tests were carried out at 1200/sup 0/F and 650/sup 0/F by cycling the strain continuously between equal mangitude of tensile and compressive values at a rate of 4 x 10/sup -3/sec/sup -1/ until failure. The creep-fatigue tests were carried out at 1200/sup 0/F. The loading cycle differed from that of low-cycle fatigue testing only in the imposition of a hold at the peak compressive strain in each cycle. Cracks always initiated on the inner surface of the hollow specimen, and therefore, corrosive effects on crack propagation and initiation were controlled by the environment within the specimen cavity. In common with tests carried out earlier on steam-filled alloy 800 specimens, at 1200/sup 0/F in the presence of molten ...
1982-05-01
Energy Technology Data Exchange (ETDEWEB)
Smooth and notched specimens of the bearing steel 100Cr6 (SAE 52100) in a bainitic condition were used to determine the S-N curves under tensile, torsional and combined in- and out-of-phase loading. In the area of high-cycle fatigue, crack initiation was most likely caused by inclusions like Titanium Carbonnitrides or Aluminium Oxides. A micro mechanical model for the crack initiation by inclusions was developed. Another model was developed to describe the influence of these inclusions on the lifetime. A weakest-link model, using the statistical distribution of inclusions and surface flaws, was used to describe the endurance limit. (orig.) [German] Es wurden Woehlerlinien unter Zug-Druck-, Torsions- sowie kombinierter phasengleicher und phasenverschobener Zug-Druck- und Torsionsbelastung fuer glatte und gekerbte Proben des Stahls 100Cr6 (SAE 52100) im bainitischen Zustand erstellt. Im Bereich der Langzeitermuedung gingen die Risse meistens von ...
2002-05-01
Energy Technology Data Exchange (ETDEWEB)
Alloyed steels containing retained austenite after martensitic hardening are widely applied in technical practice. Although many practical investigations have been made into the mechanical behaviour of composite microstructures with retained austenite, there is still a lack of knowledge concerning their fatigue and crack propagation behaviour. For this reason, the author investigated the effects of retained austenite concentration and stability on the transformation and deformation behaviour of hardened states of the steels X210Cr12 and 100Cr6. For this purpose, monotone tensile tests, cyclic tensile pressure tests, and supplementary crack propagation experiments were carried out. The concentrations of retained austenite were varied between 10 and 100% by volume by means of different heat treatments. [Deutsch] Legierte Staehle, die nach martensitischer Haertung noch Restaustenit enthalten, finden in der technischen Praxis verbreitete Anwendung. ...
1995-11-01
Energy Technology Data Exchange (ETDEWEB)
Stabilized austenitic steels can suffer intercrystalline stress corrosion cracking under BWR water conditions. This experience of the last three years, which is important for German nuclear power station technology, has resulted from the discovery of cracks, which were detected in pipework made from titanium-stabilized 1.4541 charged with hot reactor water in six boiling water reactors and in core components made from niobium-stabilized 1.4550 of one BWR plant. Remedies to the pipework have been found by applying optimized materials and fabrication procedures and also by improving water chemistry conditions. (orig.) [Deutsch] Stabilisierte austenitische Staehle koennen unter SWR-Reaktorwasser-Bedingungen interkristalline Spannungsrisskorrosion (IKSpRK) erleiden. Diese fuer die deutsche Kernkraftwerkstechnik bedeutsame Erfahrung der letzten drei Jahre ergab sich aus Rissbefunden, die in mit heissem Reaktorwasser beaufschlagten Rohrleitungen aus ...
1996-10-01
Effects of the dissolved oxygen and pH on a passivity of the oxide film formed on the Alloy 600
Energy Technology Data Exchange (ETDEWEB)
Alloy 600 is commonly used in the primary systems of PWR plants because of its excellent resistance to a stress corrosion cracking and pitting. But a stress corrosion cracking and pitting corrosion are occasionally observed under PWR conditions, which may be correlated with the passive film on the Alloy 600 surface. There is little information on the composition of films growing on the surface of Alloy 600 at high temperature. Therefore, an understanding of the basic electrochemical behaviors about an anodic dissolution and the passivation of the bare surface of metals and alloys provides important information about localized corrosions like a SCC and pitting. Oxide on the steel surfaces in an aqueous solution above 100 .deg. C is composed of a duplex film structure. The inner layer of the oxide is dense and less porous, which is formed by a growth of the oxide layer on the metal surface. Outer layer of the oxide is less adhesive, which is ...
2006-07-01
Effects of the dissolved oxygen and pH on a passivity of the oxide film formed on the Alloy 600
International Nuclear Information System (INIS)
Alloy 600 is commonly used in the primary systems of PWR plants because of its excellent resistance to a stress corrosion cracking and pitting. But a stress corrosion cracking and pitting corrosion are occasionally observed under PWR conditions, which may be correlated with the passive film on the Alloy 600 surface. There is little information on the composition of films growing on the surface of Alloy 600 at high temperature. Therefore, an understanding of the basic electrochemical behaviors about an anodic dissolution and the passivation of the bare surface of metals and alloys provides important information about localized corrosions like a SCC and pitting. Oxide on the steel surfaces in an aqueous solution above 100 .deg. C is composed of a duplex film structure. The inner layer of the oxide is dense and less porous, which is formed by a growth of the oxide layer on the metal surface. Outer layer of the oxide is less adhesive, which is ...
2006-05-25
Effect of the morphology of the primary alpha phase on the mechanical properties of Beta-CEZ alloy
International Nuclear Information System (INIS)
A new metastable beta titanium alloy, Beta-CEZ, has been developed by CEZUS. This alloy was designed for use at moderate temperatures up to 450 C (840 F). Alloy requirements also included high mechanical strength, high fracture toughness and improved creep resistance as compared to existing beta alloys. The understanding of the relationships between processing/microstructure/mechanical properties in the alloy may lead to applications of such promising material in current and future airplanes. In this study, a combination of several forging routes, which included through-transus, hot-die and warm-die forging, with subsequent heat treatments were selected in order to evaluate the microstructure-mechanical property relationships. It was found that the recrystallized prior beta grain boundary alpha, characteristic of the through-transus forging process, lead to an improved tensile-fracture toughness balance. The size of the primary alpha structure observed in through-transus forged ...
1993-02-21
Energy Technology Data Exchange (ETDEWEB)
The Alloy 800 tubes used in CANDU 6 steam generators have not experienced significant corrosion damage to date, which may be attributed to successful water chemistry control strategies. However, it is known that Alloy 800, like other steam generator (SG) tubing materials, is not immune to corrosion, especially pitting, under some plausible but off-specification operating scenarios. Electrochemical measurements provide information on corrosion susceptibility and rate, which are known to be a function of water chemistry. Using laboratory data in combination with chemistry monitoring and diagnostic software it is possible to assess the impact of plant operating conditions on SG tube corrosion for plant life management (PLIM). In this context, this paper discusses the results of electrochemical measurements made to elucidate the corrosion behaviour of Alloy 800 SG tubes under conditions simulating those plausible in SG crevices. In addition to crevice pH, the influence of PbO, acting alone ...
2001-09-01
Effect of applied tensile stress on intergranular corrosion of AA2024-T3
International Nuclear Information System (INIS)
The effect of uniaxial tensile stress on intergranular corrosion (IGC) of AA2024-T3 was studied using the foil penetration technique. Standard ASTM G49 fixed-displacement jigs were modified to allow the use of sheet samples, which were then attached to an electrochemical cell as in the foil penetration setup. The time for IGC to penetrate samples of varying thickness was monitored. This method provides a new approach to bridge the gap between IGC and intergranular stress corrosion cracking (IGSCC). Samples with various orientations relative to the rolling direction were studied in 1.0 M NaCl at controlled anodic potentials. Potentiodynamic polarization measurements indicated that the two breakdown potentials typically observed for AA2024-T3 were lower for stressed samples than for unstressed samples, and the current at a given potential was higher. The penetration rate depended on potential and was higher for stressed samples than for unstressed samples. The ...
2004-02-01
EDF approach on OD corrosion of SG tubes
Energy Technology Data Exchange (ETDEWEB)
The secondary side corrosion of steam generator tubes is the main degradation of components in operating power plants, strongly impacted by chemistry. This is why EDF has largely studied the chemical parameters in its 56 PWRs which might influence corrosion development. The results of 168 hideout returns of chemical species performed on the French plants allowed to draw conclusions on where chemical species are likely to concentrate in steam generators and on the influence of several contaminants on corrosion processes: sodium, chloride, phosphate, organic compounds, etc... Based on laboratory studies and plants feedback, new chemistry specifications were established and are now applied to EDF units to minimize corrosion and operating costs and to provide a good availability while maintaining an excellent safety. Boric acid is added in the secondary water of the 10 oldest units with Inconel 600 MA tubing, highly sensitive to intergranular stress corrosion cracking. ...
1998-12-31
Energy Technology Data Exchange (ETDEWEB)
In order to evaluate dynamic behavior of underground cracks, analysis and detection were attempted on multiple acoustic emission (AE) events. The multiple AE is a phenomenon in which multiple AE signals generated by underground cracks developed in an extremely short time interval are superimposed, and observed as one AE event. The multiple AE signal consists of two AE signals, whereas the second P-wave is supposed to have been inputted before the first S-wave is inputted. The first P-wave is inputted first, where linear three-dimensional particle movements are observed, but the movements are made random due to scattering and sensor characteristics. When the second P-wave is inputted, the linear particle movements are observed again, but are superimposed with the existing input signals and become multiple AE, which creates poor S/N ratio. The multiple AE detection determines it a multiple AE event when three conditions are met, i. e. a condition ...
1997-05-27
Comparative behavior of Alloys 600, 690 and 800 in caustic environments
Energy Technology Data Exchange (ETDEWEB)
Since 1991, secondary side cracking has become a major concern in EDF steam generators. At 350 C, IGSCC of Alloy 600 was found in pure NaOH solutions from 4 to 500 g/l, with a maximum at 100 g/l. From the present results and available data, IGSCC of Alloy 690 occurred in pure NaOH solutions from 40 to 500 g/l, but the greatest sensitivity was observed at 100 g/l. TG/IGSCC of Alloy 800 became more severe with increasing NaOH solutions, from 10 to 500 g/l. On the whole, the ranking for SCC-resistance was Alloy 600 < Alloy 800 < Alloy 690. A significant improvement was still obtained with 690TT with intergranular carbides (industrial tubes) and perhaps with Alloy 800 NG (nuclear grade), but both alloys cracked at the highest stresses. IGSCC susceptibility of Alloy 600 MA was higher for the tubes with the lowest values of the yield stress. The depth of IGA in the case of Alloy 600 was higher than for Alloy 690; for this alloy, it appeared to ...
1995-12-31
Energy Technology Data Exchange (ETDEWEB)
Six safety initiatives have been identified for accelerating the resolution of waste tank safety issues and closure of unreviewed safety questions. Safety Initiative 5 is to reduce safety and environmental risk from tank leaks. Item d of Safety Initiative 5 is to complete corrosion studies of single-shell tanks to determine failure mechanisms and corrosion control options to minimize further degradation by June 1994. This report has been prepared to fulfill Safety Initiative 5, Item d. The corrosion mechanisms that apply to Hanford Site single-shell tanks are stress corrosion cracking, pitting/crevice corrosion, uniform corrosion, hydrogen embrittlement, and microbiologically influenced corrosion. The corrosion data relevant to the single-shell tanks dates back three decades, when results were obtained from in-situ corrosion coupons in a few single-shell tanks. Since that time there have been intertank transfers, evaporation, and chemical alterations of the waste. ...
1994-06-01
Application of constraint-sensitive fracture mechanics to the assessment of girth weld integrity
Energy Technology Data Exchange (ETDEWEB)
The dominant fracture parameters used in fracture mechanics analyses of pipelines are related to the asymptotic crack-tip stress and strain fields at the crack tip. This paper reviewed new developments in constraint-sensitive fracture mechanics for the assessment of pipeline girth weld integrity. Constraint theories and experimental studies were evaluated. Constraint models included brittle fracture models and ductile fracture models. Constraint models for brittle fracture are based on weakest link statistics and Weibull distribution. Specifically designed experimental tests are often necessary to derive the damage parameters of ductile fracture models. Experimental test data must then be calibrated with finite element analyses (FEA) to ensure that the correct damage parameters are chosen. The effects of specimen geometry and loading condition are characterized by the T stress, while Q stress is the hydrostatic stress defined by the difference ...
2004-07-01
Wear properties of steel plasma nitrided at high temperatures
Energy Technology Data Exchange (ETDEWEB)
The wear behaviour of 722M24 (En40B) steel plasma nitrided at high temperatures for long durations was investigated. Under dry sliding and abrasive-containing lubricated conditions, the wear characteristics of the steel were studied as a function of load, time and white layer thickness. The white layer and the wear debris were characterized by X-ray diffraction. The topography of the wear surface was examined in a scanning electron microscope. The plasma nitriding process was carried out using a 20 kW plasma processing unit in cracked ammonia atmosphere. Treatment times of up to 100 h were employed with temperatures of 550, 570 and 590 C. Wear tests were performed with plasma nitrided AMS 6472 as the counterface material. The tests under abrasive-containing lubricated conditions were carried out with 10% carborundum powder 10 [mu]m in size in SAE-30 machine oil. The wear resistance of the steel was improved by plasma nitriding and the abrasive wear resistance of ...
1993-08-30
Al2O3-based ceramic is one of the most widely used materials for tools employed in hardened steel turning applications due to its high hardness, wear resistance, heat resistance and chemical stability. The objective of this work is to predict the lives of Al2O3-(W, Ti)C ceramic tools in intermittent turning of hardened AISI 1045 steel by means of damage evolution model taking into account the mechanical loading and thermal effect in the cutting process. A damage evolution model analyzing the RVE with uniformly distributed interacting cracks is constructed based on micromechanics. The calculated results of the proposed damage evolution model are compared with the lives of two kinds of Al2O3-(W, Ti)C ceramic tools obtained through experiments. It is found that the proposed model can be used to predict the lives of the ceramic cutting tools in intermittent turning operation.
2011-07-01
Energy Technology Data Exchange (ETDEWEB)
The effect of accelerated thermal cycling on a joint between modified 9Cr-1Mo steel (Grade 91) and Alloy 800 welded with Inconel 82 and 182 filler material is discussed. This is part of a trimetallic transition joint involving Grade 91-Alloy 800-316LN austenitic stainless steel for steam generator application. It has been shown that, during thermal cycling following the typical post-weld tempering treatment at 760 deg. C for 2 h, no carbon diffusion occurs from the ferritic steel towards the weld metal. There is, in fact, a hardness increase at the ferritic steel/weld metal interface which is probably a result of work hardening. Carbon migration sets in only after unusually long post-weld heat treatments for 20 and 50 h at 760 deg. C followed by thermal cycling. Significantly, even under the most severe thermal cycling test conditions imposed, no cracking or oxide notching could be detected, thus demonstrating the superior performance potential of modified 9Cr-1Mo ...
2002-12-01
The forming process of magnesium alloy for Japanese home electric components
Energy Technology Data Exchange (ETDEWEB)
Magnesium alloys have replaced resins as a material for the components of electronic products such as cell phone and notebook personal computer mainly, because of their lightness and rigidity. Thin walls, a complicated shape, and high appearance quality are all needed in the external parts. Die-casting and injection molding are the main method of manufacturing magnesium alloy parts. The optimal cast conditions and mold design have been investigated in order that a few defects such as surface cracks and mold cavities in casting parts would be reduced. Instead of cast, plastic forming technologies such as warm drawing and hot forging have been developed to form thinner walls and less defects. Plastic formability of magnesium alloy in hot working is dependent on a grain size of material. The material with fine grains has advantage of being formed at high strain rate. The characteristics of forming processes of magnesium parts for Japanese home electric appliances are ...
2005-07-01
Energy Technology Data Exchange (ETDEWEB)
For quantitative acquisition of the influence of surface decarburizing phenomena on the failure of construction parts under cyclic stress different surface decarburization stages were generated in the steels 42CrMo4 and 100Cr6. After construction part-specific thermal treatment the generated states of residual stress were then determined and life span-oriented fatigue tests were conducted. The studies showed that already a small decarburization in martensitic material conditions of the steels 42CrMo4 and 100Cr6 led to a reduction of the alternating bending strength. The decrease of alternate strength can be associated with the micro-notch effects caused by the internal oxides formed by surface oxidation and/or the residual tension stress developed during the hardening in sub-surface sample areas. Decarburization degrees of more than 50% cause a noticeable decrease of surface stability, an increase of residual tension stresses close to the surface and as a result a pronounced decrease ...
1989-01-01
Energy Technology Data Exchange (ETDEWEB)
This report summarizes the progress made on the development of an integrated multistage fluidized bed retorting process (KENTORT II) during the period of October 1, 1992 through September 30, 1993 under Cooperative Agreement No. DE-FC21-90MC27286 with the Morgantown Energy Technology Center, US Department of Energy. The KENTORT II process includes integral fluidized bed zones for pyrolysis, gasification, and combustion of the oil shale. The purpose of this program is to design and test the KENTORT II process at the 50-lb/hr scale. The PDU was assembled, instrumented and tested during this fiscal year. Along with the major activity of commissioning the 50-lb/hr retort, work was also completed in other areas. Basic studies of the cracking and coking kinetics of model compounds in a fixed bed reactor were continued. Additionally, as part of the effort to investigate niche market applications for KENTORT II-derived products, a study of the synthesis of carbon fibers ...
1993-11-01
International Nuclear Information System (INIS)
PWR plants have made efforts to maintain the long-term integrity of the steam generators (SG) by reducing the amount of corrosion products entering the secondary side of the SG. Iron entered the SG can cause several problems: degraded heat conductivity of the SG tubes in locations where iron is deposited, water level oscillations in the SG due to tube support plate hole blockage, and initiation and propagation of inter-granular attacks (IGA) and stress corrosion cracking (SCC). One of the most effective measures, high all-volatile treatment (AVT) chemistry has been applied to actual plants to reduce the flow-accelerated corrosion (FAC) coming from the carbon steel piping. The secondary water chemistry at Genkai NPS 1 and 2 changed, from the Low AVT chemistry to the High AVT chemistry, in November 2006. In this paper, we will describe the results of experiments in applying the use of High pH water in the secondary water system at Genkai NPS. (author)
2009-02-01
The French design code: RCC-M status and on-going developments
International Nuclear Information System (INIS)
Since 1978, an important effort has been on-going between Framatome and Electricite de France (EDF) to develop and update technical rules for the design and construction of nuclear power plants. Two design codes are developed, one for PWRs: RCC-M and one for FBRs: RCC-MR. After some comments on the organization of RCCM Commission, the paper presents: (1) the major differences with the ASME Section III Code for fatigue, plastic shakedown and rupture analysis; (2) the review of some important facts in terms of availability or maintenance costs (in-service inspection, replacements, repairs, etc.) of operating plants like underclad cracking, stratification, CRDM nozzles, cast elbows, steam generator tubes, etc.; (3) how can one take into consideration this operating feedback in RCC-M Code; and (4) few examples of major on-going developments for fracture analysis on different components and fatigue analysis of valves. In conclusion, the standardization of the plants is ...
1996-07-21
British Library Electronic Table of Contents (United Kingdom)
The alloying of steel surface with aluminum (Al) using Microsecond-pulsed Intense Electron Beams (MIEB-Al) was developed and optimized in order to be used for improving the corrosion resistance of the 316, 1.4970 and T91 steels, exposed to liquid Pb and Pb-Bi-eutectic. The procedure consists in two steps: (i) coating the steel surface with Al or an Al-containing alloy layer and (ii) melting the coating layer and the steel surface layer using intense pulsed electron beam. In order to cover the steel surface with an homogeneous and crack-free Al-alloyed layer, the following experimental conditions are required: Al coating thickness range 5-10mm, electron kinetic energy 120keV; pulse duration 30ms; energy density 40-45J/cm2; number of pulses 2-3. Using the mentioned procedure, the corrosion r...
2011-01-01
Study on warm caliber rolling of magnesium alloy
Energy Technology Data Exchange (ETDEWEB)
The warm caliber rolling was experimented using the AZ31 magnesium alloy round bar of 20 mm in diameter machined from cast ingot materials. In warm caliber rolling in final size of 10 mm in diameter at 623 K via 8passes, each width-spreading, the change of each microstructure, X-ray analysis of final texture and final mechanical properties were investigated. Microstructure, texture and mechanical properties of warm caliber rolled round bar at 473 K via latter 4passes were compared with those at 623 K consistently. Obtained results are as follows: (1) The width-spreading in caliber rolling of round bar is relatively large, compared with that in flat rolling of the flat bar. The largeness of width-spreading of round bar makes the shape control of cross section difficult, and causes the cracks around the free surface. (2) Finer microstructure and inclined c axis of hexagonal lattice of 10 degrees to vertical direction of the rolled surface are obtained in warm caliber ...
2003-07-01
Study of fractures in cast parts of high-strength aluminum alloy
Energy Technology Data Exchange (ETDEWEB)
Results are presented from studies on the quality of cast parts made by counterpressure casting of high-strength aluminum alloy AMKh-605, and Al-Cu-Mn-Cr alloys (5.6-6.4% Cu, 0.25-0.55% Mn, 0.20-0.55% Cr, 0.20-0.45% Ti, 0.08-0.25% Zr, less than or equal to0.25% Fe, less than or equal to0.25% Si, less than or equal to0.05% Mg). Chill castings were heat treated by quenching from 450/sup 0/C (20 hours) in water, aging at 160/sup 0/C for five hours with cooling in air. Fractograms of tensile specimens are presented. Scanning electron microscopy allows an ambiguous determination of the cause of failure of a part, be it at initial crystallization crack defects or burns, and also allows a relationship to be established between structure and mechanical properties.
1985-03-01
Serviceability of steam generators at NPPs with reactors of the WWER-440 and WWER-1000 types
Energy Technology Data Exchange (ETDEWEB)
Steam generators (SG) are the weak link of nuclear power plants, their service life is shorter than the service life of other NPP components. This paper is dedicated to a statistical analysis of SG damages and failures. Heat exchanging tubes (HET) are the most damaged elements in SG, there are on average 286 plugged or repaired tubes in each operating SG. The usually mechanisms of tube failure are the following: denting, corrosion at tube outside, pitting, fretting, and circular crack propagation. Most of damages are located in the transition zone above a tube plate. This study shows that the factors that are involved in the SG HET fault probability are: - design features of SG and secondary equipment elements (high pressure feed heaters (HPFH), low pressure feed heater (LPFH)), - water chemistry at different points of condensate feed pipe, composition and density of deposits on HET surface, efficiency of mechanical and chemical washing, - the physical and chemical ...
2002-07-01
Energy Technology Data Exchange (ETDEWEB)
The effect of neutralizing cations on the secondary reactions of the primary products from CO hydrogenation over ion-exchanged zeolite-supported Ru catalysts was investigated using zeolites with different alkali cations (Li/sup +/, Na/sup +/, K/sup +/, Rb/sup +/, Cs/sup +/). The transformation of olefins (propylene and butene) on the zeolites without the metal, under conditions similar to those used for CO hydrogenation, was also studied in order to understand the effect of the various constituents of the support, i.e., the Broensted acid sites generated during catalyst preparation and the alkali cations, on possible secondary reactions of the primary olefinic products. It was established that secondary acid-catalyzed reactions of these primary products can play a major role in shaping product selectivity during CO hydrogenation over zeolite-supported catalysts. Depending on the concentration and the strength of the acid sites, various competitive reaction paths can be observed for the ...
1987-10-01
Energy Technology Data Exchange (ETDEWEB)
Computerized descriptions of isothermal, multi-stage creep fatigue load were established for one melt each of steels of the type 1%CrMoNiV and 12%CrMoV and were implemented in the service life prediction program SARA 2. SARA 2 predicts the time and number of cycles to incipient cracking for a given number of part cycles on the basis of rules for description of cyclic deformation and damage and of a generalized damage accumulation hypothesis. [German] Fuer je eine Schmelze der Staehle vom Typ 1%CrMoNiV and 12%CrMoV wurde eine rechnergestuetzte Beschreibung fuer isotherme mehrstufige Kriechermuedungsbeanspruchung erstellt und in ein Lebensdauerzaehlerprogramm SARA 2 implementiert. Auf der Grundlage von Regeln zur Beschreibung von zyklischer Verformung und Schaedigung unter Anwendung der verallgemeinerten Schadensakkumulationshypothese ermittelt SARA 2 fuer beliebig vorgebbare Teilzyklen einen Vorhersagewert fuer die Anrissdauer und die Anrisswechselzahl. (orig.)
2001-07-01
International Nuclear Information System (INIS)
The Belgian Tihange 2 nuclear power plant went into commercial operation in 1983 producing a thermal power of 2785 MW. Since the commissioning of the plant the steam generators U-tubes have been affected by primary stress corrosion cracking. In order to avoid further degradation of the performance and an increase in repair costs, Electrabel, the owner of the plant, decided in 1997 to replace the 3 steam generators. This decision was supported by the feasibility study performed by Tractebel Energy Engineering which demonstrated that an increase of 10% of the initial power together with a fuel cycle length of 18 months was achieved. Tractebel Energy Engineering was entrusted by Electrabel as the owner's engineer to manage the project. This paper presents the role of Tractebel Energy Engineering in this project and the safety analysis program necessary to justify the new operation point and the fuel cycle extension to 18 months re-analysis of FSAR chapter 15 accidents ...
2002-08-11
Rotary percussion forces affecting a drilling rate of bit for rock mass
Energy Technology Data Exchange (ETDEWEB)
The drilling rate of rotary percussion drill bit depends on the revolving energy and the impact energy of drifter as well as the characteristics of rock mass. The rotary percussion drill tests were executed in-situ for 13 kinds of rock mass using 12 actual drill machines to clarify the interrelations between them. At the result, the drilling rate has been expressed as the function of the revolving energy, the impact energy, the bit diameter, the coefficient of crack of rock mass and the Shore hardness or the amount of Los Angeles abrasion or the radial compressive strength of rock specimen. On the other hand, the rock mass properties could be determined by measuring the drilling rate of a standard rotary percussion drill machine. The relationship between the different drilling thrusts and the impact energy has been revealed. As a result, it has been found that the impact energy exerts a greater influence on the drilling rate than the revolving energy. (6 figs, 3 ...
1988-03-15
Review of progress in quantitative NDE. Abstracts
Energy Technology Data Exchange (ETDEWEB)
The meeting was arranged into the following sessions: introductory; advanced ceramics and ceramic composites; ceramic and metal matrix composites; electronic materials and devices; acoustoelasticity, stress, and texture; composites-porosity, strength, and UT propagation; process modeling and monitoring; thermal wave physics; material properties, composites, surfaces, and interfaces; acoustic emission; ferromagnetic materials; new sensors; NDE reliability assessment; elastic wave scattering and propagation; image analysis, data storage, and signal processing; UT transducers; weldments and bonded materials; eddy current models; unified life cycle engineering; x rays, CT, and NMR; eddy current probes and instruments; acoustic microscopy imaging, and reconstruction; signal processing, measurement techniques, and systems; NDE applications of artificial intelligence; crack behavior influenced by history; inversion procedures for UT and EC; process control and material ...
1986-01-01
Results of reliability test program on light water reactor piping
Energy Technology Data Exchange (ETDEWEB)
The Japan Atomic Energy Research Institute has conducted a piping reliability test program to demonstrate the safety and reliability of light water reactor primary piping. In this program, pipe fatigue test, leak-before-break (LBB) verification test and pipe rupture test were carried out to examine the integrity of piping, to verify the LBB and to demonstrate the effectiveness of protective measures against jet impingement and pipe whip loads under a pipe rupture event.In the pipe fatigue test, a procedure to predict the fatigue crack growth was developed, and the integrity of piping during the plant service life was evaluated. In the LBB verification test, the pipe fracture test and the leak rate test were performed to verify the LBB in the primary piping.In the pipe rupture test, the influence of jet impingement on the target disk and the deformation behavior of whipping pipe and restraint were investigated. Using the test results, the jet impingement behavior ...
1994-12-01
Energy Technology Data Exchange (ETDEWEB)
Li{sub 1.3}Al{sub 0.3}Ti{sub 1.7}(PO{sub 4}){sub 3} thin films were successfully prepared by the solution deposition using lithium acetate, aluminum nitrate, ammonium dihydrogen phosphate and titanium butoxide as starting materials. The structure, surface morphology, electrochemical window, and ionic conductivity of the films were studied by X-ray diffraction, scanning electron microscopy, cyclic voltammetry and AC impedance. The results showed that Li{sub 1.3}Al{sub 0.3}Ti{sub 1.7}(PO{sub 4}){sub 3} thin films annealed between 750 deg. C and 900 deg. C prepared by this method were well crystallized, homogenous and crack-free. The electrochemical window was beyond 2.4 V and the ionic conductivity was approximately 1.57x10{sup -5} S/cm at room temperature for the film annealed at 800 deg. C for 30 min.
2003-02-03
International Nuclear Information System (INIS)
Li_1_._3Al_0_._3Ti_1_._7(PO_4)_3 thin films were successfully prepared by the solution deposition using lithium acetate, aluminum nitrate, ammonium dihydrogen phosphate and titanium butoxide as starting materials. The structure, surface morphology, electrochemical window, and ionic conductivity of the films were studied by X-ray diffraction, scanning electron microscopy, cyclic voltammetry and AC impedance. The results showed that Li_1_._3Al_0_._3Ti_1_._7(PO_4)_3 thin films annealed between 750 deg. C and 900 deg. C prepared by this method were well crystallized, homogenous and crack-free. The electrochemical window was beyond 2.4 V and the ionic conductivity was approximately 1.57x10"-"5 S/cm at room temperature for the film annealed at 800 deg. C for 30 min.
2003-02-03
Polypropylene surface modification by active screen plasma nitriding
International Nuclear Information System (INIS)
Here we describe the use of low energy plasma immersion with active screen as a convenient approach for polypropylene (PP) surface modification. Employing a stainless steel cathodic cage coated with carbon in order to prevent the sputtering of iron from the grid and its deposition onto the polymer sample, the physical chemical properties of PP surface could be effectively modified through the plasma-induced incorporation/formation of nitrogen- and oxygen-containing species. The areal densities of these elements depended on the plasma excitation source, as determined by Rutherford backscattering spectrometry (RBS). Newly formed C-O, C-N, and C=O/O=C-O/N-C=O bonds along with C-C linkages from the PP backbone were identified at the near surface region of the specimens by X-ray photoelectron spectroscopy (XPS). The insertion of such polar reactive functionalities was further confirmed by a substantial decrease in the water contact angle upon plasma treatment. Scanning electron microscopy ...
2009-03-01
Plasma nitriding of Ti and Ti-Al coatings
Energy Technology Data Exchange (ETDEWEB)
The Ti and Ti-Al coatings were deposited onto hot-worked AISI H11 steel substrates and plasma nitrided at 900 C. The Ti coated samples were successfully nitrided, while cracking and delamination of the Ti-Al coating was observed during nitriding. The formation of [delta]-TiN and [epsilon]-Ti[sub 2]N phases were detected after plasma nitriding of the Ti coating. During plasma treatment of the Ti-Al coating, the initial Ti[sub 3]Al and Al phases were paartially transformed into TiAl phase. The martensite transformation of the substrate material was found. The as-deposited Ti coating has a fibrous structure, while the structure of the as-sputtered Ti-Al coating is columnar. The superficial Vickers microhardness of plasma-nitrided Ti coating was 2200 HV 0.03 and the critical load of higher than 50 N indicates very good coating-to-substrate adhesion. (orig.)
1993-12-03
Pilot-scale testing of pyrolysis for the volume reduction of organic waste
Energy Technology Data Exchange (ETDEWEB)
Pilot-scale pyrolysis units have been in operation since 1980 to test the efficiency of thermal treatment of transuranic (TRU) solid waste to retrieve the TRUs and to reduce the volume of wastes such as spent solvent, spent resin, and others. These wastes are generated by reprocessing, fuel production, and utilities. NUKEM has developed a criticality-safe, ring-slab reactor to decompose solid TRU waste. The plant processes 25 kg/h with a polyvinyl chloride content up to 70%. The overall throughput (inactive) up to the spring of 1982 was 2000 kg. The decontamination factor for the reactor itself is 1000. The liquid wastes, mainly spent solvent, are cracked under nitrogen at 400 to 700/sup 0/C in a reactor that is filled by a packed bed kept in motion by a specially designed agitator. This unit was built for 15 kg/h water equivalent evaporation. Up to 1982 the unit processed 2000 kg of spent solvent (simulated) overall. The decontamination factor is similar to the ...
1982-11-01
Pilot-scale testing of pyrolysis for the volume reduction of organic waste
International Nuclear Information System (INIS)
Pilot-scale pyrolysis units have been in operation since 1980 to test the efficiency of thermal treatment of transuranic (TRU) solid waste to retrieve the TRUs and to reduce the volume of wastes such as spent solvent, spent resin, and others. These wastes are generated by reprocessing, fuel production, and utilities. NUKEM has developed a criticality-safe, ring-slab reactor to decompose solid TRU waste. The plant processes 25 kg/h with a polyvinyl chloride content up to 70%. The overall throughput (inactive) up to the spring of 1982 was 2000 kg. The decontamination factor for the reactor itself is 1000. The liquid wastes, mainly spent solvent, are cracked under nitrogen at 400 to 700"0C in a reactor that is filled by a packed bed kept in motion by a specially designed agitator. This unit was built for 15 kg/h water equivalent evaporation. Up to 1982 the unit processed 2000 kg of spent solvent (simulated) overall. The decontamination factor is similar to the figures ...
Energy Technology Data Exchange (ETDEWEB)
In this experiment, a beam incident from an oblique direction is reflected by a spherical lens toward the direction of incidence. When the surface of a matter is vibrated by elastic waves, the spherical lens comes into a translation motion that accompanies the vibration. It follows accordingly that the vibration on the surface of the matter may be detected by sensing the spherical lens travelling speed. Three components of the vibration may be determined if beams are focused at one spot from three directions. Detection of the S-wave component by LDV (laser Doppler vibrometer) discloses the complicated wave field in a heterogeneous material, and this physical model experiment may be utilized in various fields of study. For instance, information about problems that may surface in the field work may be collected beforehand in a physical model experiment for developing an S-wave-aided probing method. For the study of seismic wave propagation in a complicated three-dimensional ground ...
1997-05-27
Perovskite-type oxides. Catalysts for the total oxidation of chlorinated hydrocarbons
Energy Technology Data Exchange (ETDEWEB)
Chloromethane, dichloromethane and 1,2-dichloroethane were completely decomposed in air on perovskite-type catalysts (LaMnO{sub 3}, LaCoO{sub 3}, (La{sub 0.84},Sr{sub 0.16})(Mn{sub 0.67},Co{sub 0.33})O{sub 3}) at reaction temperatures above 550C. Besides the main reaction products (carbon dioxide, water and hydrochloric acid), by-products (higher chlorinated-, C-C coupling- and cracking products) were formed in the low temperature range. Depending on the reaction temperature, residence time and kind of chlorinated hydrocarbon a reversible catalyst deactivation takes place. In the case of LaCoO{sub 3} catalysts an irreversible deactivation was observed. X-ray diffraction (XRD) and electron probe microanalysis (EPMA) measurements with the perovskite-type catalysts after interaction of chlorinated hydrocarbons indicate the formation of chlorinated species on the catalyst surface and in the bulk
1998-11-09
Certain materials, especially Sn, passivate the rare earth-exchanged Y zeolite (REY) used in petrochemical fluid-cracking catalysts against vanadium degradation caused by V impurities in the feed oil. The mechanism of passivation was investigated here from the standpoint of high-temperature oxide acid-base reaction; i.e., where the controlling factors were considered to be Lewis acid-base reactions between V{sub 2}O{sub 5}, the RE oxides, SnO{sub 2}, etc. Molten salt tests at 680{degree}C showed SnO{sub 2}, presumably because of its acidic nature, to be essentially nonreactive with V{sub 2}O{sub 5} or Na{sub 2}O-V{sub 2}O{sub 5} compounds. A hypothesis was developed to explain how the passivation effect by Sn might result from the unique resistivity of SnO{sub 2} to reaction with V{sub 2}O{sub 5}.
1991-05-01
Energy Technology Data Exchange (ETDEWEB)
A model describes the effect of changes to the pore structure on the mechanical properties of semi-coke during coking. The gap tensile experiment makes it possible to determine the mechanical properties of the coke and semi-coke; a theoretical analysis is valid for the deformation of samples in the gap tensile test, by which the gap tensile strength of the coke can be determined, and by which a method for the simultaneous determination of the effective modulus of elasticity was developed. The effect of the pore structure on the mechanical properties is given in semi-empirical equations. The main point here is to check whether a pore in the coke can be regarded as a Griffith crack, and whether the interaction of pores can be neglected. A model which takes the pore distribution into account was also developed and tested. A model for the change of pore structure during coking, which includes the contraction of the semi-coke, and which presupposes a difference in ...
1984-01-01
On methods for improving the fatigue performance of the wrought magnesium alloys AZ31 and AZ80
Energy Technology Data Exchange (ETDEWEB)
The tensile and compressive properties as well as LCF and HCF performance of the extruded magnesium alloys AZ31 and AZ80 were determined in extrusion (L) and long-transverse (T) directions. Owing to marked crystallographic textures, both alloys showed pronounced directional mechanical properties in monotonic as well as cyclic loading with strength values in L-direction being significantly superior to those in T-direction. Thermomechanical treatments such as pressing, swaging and rolling were found to increase yield stresses and HCF strengths and to alter the directionality in properties due to textural modifications. To further improve HCF strengths, mechanical surface treatments such as shot peening, roller-burnishing and deep rolling were utilized. The results indicate marked improvements provided that suitable process parameters are used. The improvement of the HCF strengths is explained by the process-induced changes in near-surface dislocation densities and the development of ...
2003-07-01
Mullite long fibres prepared by sol-gel method using water solvent systems
Energy Technology Data Exchange (ETDEWEB)
Mullite long fibres, which are a candidate for high temperature applications were prepared by sol-gel method from water solvent systems. They were synthesized from three different combinations of raw materials as follows: (1):Al(O{sub 1}C{sub 3}H{sub 7}){sub 3}, Al-nitrate and Si(OC{sub 2}H{sub 5}){sub 4} (TEOS), (2):Al metal, Al-chloride and TEOS, (3):Al metal, Al-nitrate and TEOS. In the methods (1) and (2), very fine SiO{sub 2} aerosol particles were also used partially replacing TEOS. The prepared solutions were condensed and examined the spinability by a hand drawing method. Dense and crack free mullite fibres were prepared from the methods (1) and (3) by firing up to 1100 C. Whereas the fibres prepared from the method (2) were less SiO{sub 2} than mullite composition and were porous by the firing due to evaporation of residual Cl ions at high temperature. (orig.) 10 refs.
1997-12-31
Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel
International Nuclear Information System (INIS)
In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M_2_3C_6 (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the fusion line of the 309-Alloy 800 and Inconel 617-Alloy 800 joints.
2008-10-01
Methods for preventing steam generator failure or degradation
Energy Technology Data Exchange (ETDEWEB)
PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated ...
1986-01-01
Methods for preventing steam generator failure or degradation
International Nuclear Information System (INIS)
PWR steam generators have suffered from a variety of degradation phenomena. This paper identifies the corrosion-related defects and their probable causes and suggests approaches to correct and prevent corrosive activity. In the attempt to solve the degradation problems, research programs have concentrated on modifying materials, stresses, and the chemical environment in both new and operating steam generators. The following corrosion-related defects have been studied: tube wastage, denting, primary side (ID) intergranular stress corrosion cracking (IGSCC), OD-initiated intergranular attack (IGA), pitting, and corrosion fatigue. Plants affected by wastage have greatly reduced their problem by adopting an all volatile treatment (AVT). In the case of denting, a less aggressive chemical environment is recommended. Primary side IGSCC responds to temperature reduction, stress relief, and material improvements, while flushing and boric acid addition minimizes OD-initiated ...
Low-pressure steam turbine retrofits; Nachruestung von Niederdruck-Dampfturbinen
Energy Technology Data Exchange (ETDEWEB)
LP steam turbine retrofits are generally undertaken as a result of mechanical problems, for example due to stress corrosion cracking, torsional vibration or erosion. They present plant operators with an opportunity to introduce advanced aerodynamic technology, and at the same time improve efficiency and availability. Standard components, the majority proven in long-term service, can be used to obtain a permanent solution to the problems. In several European countries, retrofits have been carried out on intact LP steam turbines owned by utilities whose primary motivation is efficiency improvement. (orig.) [Deutsch] Niederdruck-Dampfturbinen werden in der Regel nur dann nachgeruestet, wenn waehrend des Betriebes Probleme durch Spannungsrisskorrosion, Torsionsschwingungen oder Erosion auftreten. In solchen Faellen bietet sich die Gelegenheit, eine moderne aerodynamische Loesung zu waehlen, die gleichzeitig Wirkungsgrad und Verfuegbarkeit verbessert. Es wird gezeigt, ...
1996-09-01
Leak-before-break strategy for CANDU primary piping systems
Energy Technology Data Exchange (ETDEWEB)
Recent advances in elastic-plastic fracture mechanics have made it possible to assess the stability of cracks in ductile piping systems. These technological developments have been used by Ontario Hydro as the nucleus of an approach for demonstrating that CANDU primary heat transport piping systems will not break catastrophically; at worst they would leak at a detectable rate. This leak-before-break approach has been taken on the Darlington nuclear generating station as a design stage alternative to the provision of pipe whip restraints on large diameter, primary heat transport system piping. Positive conclusions reached via this approach are considered sufficient to exclude the requirement to provide protective devices, such as pipe whip restraints. In arriving at the proposed leak-before-break approach a review of current and proposed leak-before-break licensing positions of other jurisdictions (particularly those in the United States and the Federal Republic of ...
1986-01-01
Iron Aluminide Hot Gas Filters
Energy Technology Data Exchange (ETDEWEB)
Currently, high temperature filter systems are in the demonstration phase with the first commercial scale hot filter systems being installed on integrated gasification combined cycle (IGCC) and pressurized fluid bed combustion cycle (PBFC) systems (70 MW). They are dependent on the development of durable and economic high temperature filter systems. These filters are mostly ceramic tubes or candles. Ceramic filter durability has not been high. Failure is usually attributed to mechanical or thermal shock: they can also undergo significant changes due to service conditions. The overall objective of this project is to commercialize weldable, crack resistant filters which will provide several years service in advanced power processes. The specific objectives of this project are to develop corrosion resistant alloys and manufacturing processes to make Iron Aluminide filter media, and to use a ``short term`` exposure apparatus supported by other tests to identify the ...
1996-12-31
Intergranular attack or corrosion in a once-through model steam generator: Final report
Energy Technology Data Exchange (ETDEWEB)
Faulting the feedwater for a 19-tube, model steam generator with 10 ppM of caustic once a week produced widespread shallow 25 to 75 micrometers (1 to 3 mils) intergranular attack (IGA) on alloy 600 tubes and an axial tube rupture at the steam-water interface after 4.8 years. An extensive investigation of the IGA damage found little correlation with major test variables beyond the indication that mill-annealed tubing was more susceptible to attack than stress-relieved tubing. The most likely cause of the tube rupture was caustic that concentrated to high levels in a porous scale on the tube at the liquid-vapor interface where there was a high available superheat. Nondestructive examination (NDE) eddy current probes underestimated the depth of IGA and were not sensitive to circumferential cracks less than 152 micrometers (6 mils) deep that were above and below the roll transition zones of tubes in the tubesheet.
1987-07-01
Institutt for Energiteknikk - Annual Report 1994
Energy Technology Data Exchange (ETDEWEB)
Work at Institutt for energiteknikk (IFE) comprises both nuclear and non-nuclear activities. The main nuclear program is centered on the Halden Reactor Project. In 1958, the first Halden Reactor Project Agreement was signed by organisations representing 12 European countries. During 1994 France became a full member and associate membership was established with Russia. Accordingly, 16 countries were participating in the Project by the end of the year. The objectives have evolved from being simply a demonstration of the operation of a boiling heavy-water reactor to becoming a substantial research and development programme covering the domains of human-machine interaction, fuel behaviour, materials testing, water chemistry, and instrumentation. In 1994, significant progress was achieved in all of the areas addressed by the project, including the re-instrumentation of irradiated fuel rods, fission gas release, irradiation-assisted stress corrosion cracking, a ...
1995-12-01
Energy Technology Data Exchange (ETDEWEB)
Dynamic fracture toughness tests were performed on materials which had been subjected to one of three long-time post weld type stress relief heat treatments: 48 hours at 1000/degree/F (538/degree/C), 24 hours at 1125/degree/F (607/degree/C), and 48 hours at 1125/degree/F (607/degree/C). Linear elastic K/sub Id/ results were obtained at low temperatures while J-integral techniques were utilized to evaluate dynamic fracture toughness over the transition and upper shelf temperature ranges. Tensile, Charpy impact, and drop weight nil-ductility transition tests as well as room temperature, air environment fatigue crack growth rate tests (SA508 Cl 2a only) were also performed. The fracture toughness of both materials exceeded the ASME specified minimum reference toughness K/sub IR/ curve. 17 refs.
1982-03-01
International Nuclear Information System (INIS)
Dynamic fracture toughness tests were performed on materials which had been subjected to one of three long-time post weld type stress relief heat treatments: 48 hours at 1000/degree/F (538/degree/C), 24 hours at 1125/degree/F (607/degree/C), and 48 hours at 1125/degree/F (607/degree/C). Linear elastic K/sub Id/ results were obtained at low temperatures while J-integral techniques were utilized to evaluate dynamic fracture toughness over the transition and upper shelf temperature ranges. Tensile, Charpy impact, and drop weight nil-ductility transition tests as well as room temperature, air environment fatigue crack growth rate tests (SA508 Cl 2a only) were also performed. The fracture toughness of both materials exceeded the ASME specified minimum reference toughness K/sub IR/ curve. 17 refs.
British Library Electronic Table of Contents (United Kingdom)
Ferroelectric barium strontium titanate (Ba0.7Sr0.3TiO3)(BST) thin films have been prepared from barium 2-ethylhexanoate [Ba[CH3(CH2)3CH(C2H5)CO2]2], strontium 2-ethylhexanoate [Sr[CH3(CH2)3CH(C2H5)CO2]2] and titanium(IV) isopropoxide [TiOCH(CH3)2]4 precursors using a modified sol-gel technique. The precursor except [TiOCH(CH3)2]4 were synthesized in the laboratory. Transparent and crack-free films were fabricated on pre-cleaned quartz substrates by spin coating. The structural and optical properties of films annealed at different temperatures have been investigated. The as-fired films were found to be amorphous that crystallized to the tetragonal phase after annealing at 550degreeC for 1h in air. The lattice constants "a" and "c" were found to be 3.974A and 3.990A, respectively. The grain...
2008-01-01
Improved primary water chemistry control of PWR plant in Japan
International Nuclear Information System (INIS)
Elevated pH operation to the pH value of 7.3 at 285degC is known to be effective for the reduction of radiation source in the primary water system of PWRs. A research project was started in 1989 and concluded in 1996 to study and verify the optimum pH and/or Li concentration from the viewpoint of radiation source reduction and materials integrity under improved water chemistry. This research project is sponsored by the Ministry of International Trade and Industries (MITI) in Japan and has two programs; high pH and high Li. The high Li program was conducted to establish the optimum Li concentration for the high boron concentration region (1100 - 1800 ppm) of the high burn up operation. In this paper, we shall discuss radiation source behavior under high pH conditions and PWSCC (Primary Water Stress Corrosion Cracking) susceptibility of materials with change of primary water chemistry conditions and the improved water chemistry control based on these tests results. ...
1998-04-01
Improved eddy-current inspection for steam generator tubing
Energy Technology Data Exchange (ETDEWEB)
Computer programs have been written to allow the analysis of different types of eddy-current probes and their performance under different steam generator test conditions. The probe types include the differential bobbin probe, the absolute bobbin probe, the pancake probe and the reflection probe. The generator test conditions include tube supports, copper deposits, magnetite deposits, denting, wastage, pitting, cracking and IGA. These studies are based mostly on computed values, with the limited number of test specimens available used to verify the computed results. The instrument readings were computed for a complete matrix of the different test conditions, and then the test conditions determined as a function of the readings by a least-squares technique. A comparison was made of the errors in fit and instrument drift for the different probe types. The computations of the change in instrument reading due to the defects have led to an inversion'' ...
1989-01-01
Energy Technology Data Exchange (ETDEWEB)
Taiheiyo coal deashed using acid treatment and loaded with potassium or calcium was hydro-cracked under gaseous phase to discuss effects of these metals on liquefaction reaction. In addition, the loaded coal was added with red mud catalyst to examine effects of the addition. The loaded potassium has a softening power, and particularly the potassium adsorbed into surface and micropores in the coal decomposes selectively HI-BS and BI-PS and generates gas and HS. On the other hand, potassium deposited on coal surface promotes direct gas production from the coal. Irrespective of its loading modes, calcium has a catalytic nature to produce HI-BS selectively. Calcium also acts to impede decomposition of HI-BS into HS. Adding red mud catalyst to potassium loaded coal increases the inversion rate and the liquefaction yield, and most of the increase is accounted for by HI -BS, and BI-PS. When red mud catalyst is added to calcium loaded coal, the inversion rate and the ...
1992-11-05
Hydrogen embrittlement of Ni-Cr-Fe alloys
Energy Technology Data Exchange (ETDEWEB)
The purpose of this work was to investigate the role of chromium on hydrogen embrittlement of Ni-Cr-Fe alloys and thus to develop a better understanding of the low-temperature stress corrosion cracking (SCC) phenomenon. The effect of chromium on hydrogen embrittlement was examined using tensile tests followed by material evaluation via scanning electron microscopy (SEM) and light optical microscopy. Four alloys were prepared with chromium contents ranging from 6 to 35 wt pct. In the uncharged condition, ductility, as measured by the percent elongation or reduction in area, increased as the alloy chromium content increased. Hydrogen appeared to have only minor effects on the mechanical properties of the low-chromium alloys. The addition of hydrogen had a marked effect on the ductility of the higher-chromium alloys. In the 26 pct chromium alloy, the elongation to failure was reduced from 53 to 14 pct, with a change in fracture mode from mixed ductile dimple and ...
1997-03-01
Energy Technology Data Exchange (ETDEWEB)
In view of the situation that aging of boiler components proceeds and some `Type IV` cracking incidents are reported recently, the development of an accurate remaining life evaluation method for boiler weldment parts is an important subject for the utilities. In this study, simulated materials with coarse and fine grain microstructures in a weldment heat affected zone were produced, and their high temperature strength properties were evaluated. The strength property of the weld joint was also discussed based on the experimental and analytical results. It was found that the creep rupture strength of the fine grain material was as low as 1/2 of the base metal and as 1/5 of the coarse grain material, and the weld joint ruptured at the fine grain region in a shorter period than the base metal as the applied stress level decreased. Many grainboundary creep cavities were also observed in the fine grain region. A creep deformation analysis by FEM indicated that the creep ...
1998-03-15
High temperature fatigue damage in three austenitic alloys
Energy Technology Data Exchange (ETDEWEB)
A series of cyclic strain controlled tests have been carried out at 600/sup 0/C on three high temperature austenitic iron-based alloys, AISI type 316 stainless steel, Alloy 800 H and Sandvik 253 MA. The tests were carried out under constant total strain control using a constant strain rate of 0.005 s/sup -1/. By considering the changes in modulus throughout the life of each specimen it was found that damage evolution could be successfully predicted as a function of plastic strain range despite the fact that each alloy had been chosen because of a different stress response at 600/sup 0/C. Although each alloy accumulated fatigue damage in a similar manner the longer lives of Sandvik 253 MA and Alloy 800 H at a given total strain range were due to a smaller plastic strain component and a reduced stage I crack propagation rate. In the 253 MA alloy, slip was predominantly planar with some cells occasionally forming at high strain ranges. Slip was localized in Alloy 800 ...
1988-01-01
Hard x-ray phase imaging using simple propagation of a coherent synchrotron radiation beam
International Nuclear Information System (INIS)
Particularly high coherence of the x-ray beam is associated, on the ID19 beamline at ESRF, with the small angular size of the source as seen from a point of the sample (0.1-1 #mu#rad). This feature makes the imaging of phase objects extremely simple, by using a 'propagation' technique. The physical principle involved is Fresnel diffraction. Phase imaging is being simultaneously developed as a technique and used as a tool to investigate light natural or artificial materials introducing phase variations across the transmitted x-ray beam. They include polymers, wood, crystals, alloys, composites or ceramics, exhibiting inclusions, holes, cracks, ... . 'Tomographic' three-dimensional reconstruction can be performed with a filtered back-projection algorithm either on the images processed as in attenuation tomography, or on the phase maps retrieved from the images with a reconstruction procedure similar to that used for electron microscopy. The combination of diffraction ...
1999-05-21
Geometrically anisotropic probes: an improved eddy current technique
Energy Technology Data Exchange (ETDEWEB)
Geometrically anisotropic eddy current probes are a type of separate function probes especially fit to the detection of defects showing a preferential direction. This kind of flaw induces a coupling between the transmitter and the receiver by guiding eddy currents from the one to the other. On the other hand, this coupling will be almost non-existent in the presence of defects or spurious effects not displaying this geometrical particularity. Basic studies on an elementary two-coil set-up allow the acknowledgment of the intrinsic qualities of such probes: good signal-to-noise ratio, influence field practically constant on the whole defect length, ability to detect bridged defects, insensitivity to lift off. These results can be improved by achieving multicoils probes adapted to different kinds of problems. An application to continuous casting slabs testing yields very interesting results in the detection of cracks, while getting rid of the effect of oscillation ...
1987-06-01
Fuel storage basin seismic analysis
International Nuclear Information System (INIS)
The 105-KE and 105-KW Fuel Storage Basins were constructed more than 35 years ago as repositories for irradiated fuel from the K East and K West Reactors. Currently, the basins contain irradiated fuel from the N Reactor. To continue to use the basins as desired, seismic adequacy in accordance with current US Department of Energy facility requirements must be demonstrated. The 105-KE and 105-KW Basins are reinforced concrete, belowground reservoirs with a 16-ft water depth. The entire water retention boundary, which currently includes a portion of the adjacent reactor buildings, must be qualified for the Hanford Site design basis earthquake. The reactor building interface joints are sealed against leakage with rubber water stops. Demonstration of the seismic adequacy of these interface joints was initially identified as a key issue in the seismic qualification effort. The issue of water leakage through seismicly induced cracks was also investigated. This issue, ...
1991-10-15
Energy Technology Data Exchange (ETDEWEB)
For rational use of energy resources, the process technology which allows harmonization and multiplication of conflicting characteristics was developed for development of new ceramic system materials. This paper summarizes the result in fiscal 1997. On a structural reaction process among creation technologies of ultra-reliable structure, study was made on structure control and hot-working technology through atmosphere control in ceramics synthesis. On basic technology for analysis and evaluation, study was made on the effect of particle bridging on strengthening and toughening of ceramic materials. Study was also made on a toughness expression mechanism, FEM model analysis of particle bridging, and crack growth resistance of ceramics. On control of solid solution precipitation, new alumina ceramics with high strength, hardness and wear resistance was obtained by transgranularly precipitating nano-size particles from a fine-grain high-density matrix through an ...
1998-03-01
Energy Technology Data Exchange (ETDEWEB)
The results of these investigations can be summarised as follows: At simulated operating stress most naturally occuring faults in welded- and cast iron parts develop cracks and can be assessed for reliability under fatigue-,creep- and creep fatigue behaviour according to the laws of fracture mechanics. The empirically determined correlation between the real fault size and the ultrasonic inspection results (height of echo, echo dynamics, sound weakening) lead to better assessment of real fault extension in turbine components. It is very important to adapt the method of inspection and assessment to the type of possible fault.(orig.) [German] Die bei diesen Untersuchungen ermittelten Ergebnisse lassen sich wie folgt zusammenfassen: - Die Mehrzahl der untersuchten natuerlichen Fehlstellen in den Schmiede- und Gussstuecken verhalten sich unter den simulierten Betriebsbeanspruchungen rissartig und sind damit mittels den bruchmechanischen Gesetzen in ihrem ...
1998-07-01
Fatigue behavior of vertical axis wind turbine airfoils with two weld configurations
Energy Technology Data Exchange (ETDEWEB)
Sandia National Laboratories contracted with Rockwell International Science Center to perform a series of narrowband, pseudo-random cyclic fatigue tests on sections of 6063-T651 aluminum, Darrius-type, vertical axis wind turbine (VAWT) airfoils. We designed and constructed a load member that was mounted within the frame of a rigid 200-kip servohydraulic, closed-loop test system to hold the VAWT section and permit cantilever bending along the shear centerline of the beam. A computer program was developed to synthesize a narrow band, pseudo-random load history with fixed root mean square (RMS) stress levels at a given bandwidth and central frequency. Six specimens each of two different weld configurations at the flange mounting plate were tested at several RMS stress levels with failure defined as visual observation of a 3-inch-long crack in the VAWT. In order to test at as great a frequency as possible, a 20-kip hydraulic ram with a 10-GPM servovalve was employed ...
1989-10-01
Experimental Evaluation of Tude Support Plate Crevice Chemistry
Energy Technology Data Exchange (ETDEWEB)
A test methodology for measuring temperature, impedance, pH, and electrochemical potential distributions within a sludge-packed tube support plate crevice in a laboratory test is described. The method successfully showed that there were large concentration gradients between the tube and tube support plate sides of the crevice. The testing also showed that strong bases concentrated more effectively than strong acids, and that the crevice pH, when exposed to seawater-based solutions, increased with increasing superheat and decreasing bulk concentration. The large variations in the crevice chemistry observed under heat transfer were eliminated upon shutdown. These new test data suggest that it might be beneficial to evaluate the variation in the extent of stress corrosion cracking with tube support plate elevation found in some steam generators in light of local chemistry changes, as well as the variation in tubing temperature. Because of the large crevice chemistry ...
2001-05-08
Examples of damaged aircraft engines; Beispiele fuer Schaeden an Flugtriebwerken
Energy Technology Data Exchange (ETDEWEB)
Some of the smaller sports- und travel aircrafts are still propelled by piston engines. The first part of the article looks into some characteristic damage incidents that occur in aircraft engines. Not surprisingly, vibration fatigue failure happens most frequently. Apart from technical faults it is surprisingly lack of fuel that accounts for the high incidence of engine failure (one third). Flight turbines occasionally fail due to vibration fatigue of component parts. Added to this thermal fatigue cracks and damage due to overheating may occur in a gas turbine while the compressor parts may be affected by corrosion. (orig.) [German] Ein erheblicher Teil der kleineren Sport- und Reiseflugzeuge ist auch heute noch mit Kolbentriebwerken ausgestattet. Im ersten Teil des Aufsatzes werden daher einige charakteristische Schaeden an Flugmotoren vorgestellt. Als Versagensart dominiert erwartungsgemaess der Schwingbruch (Dauerbruch). Neben den technisch bedingten Stoerungen ...
1998-07-01
Energy Technology Data Exchange (ETDEWEB)
Weldability and high temperature strength properties of Hastelloy Alloy XR were investigated in order to evaluate the materials performance of base metal and filler metal for the High Temperature Engineering Test Reactor (HTTR) uses. The weldability was examined by means of the chemical analysis in the deposited metals, optical microscopy, FISCO test, hardness measurements and bend test. The high temperature strength properties were investigated through tensile tests at R.T., 800, 900 and 950degC in air, and creep and creep rupture tests at 900 and 950degC in air. The results obtained by each test showed favorable performance. In particular, the bend test which is considered to be critical pass demonstrated low susceptibility to weld cracking through the optimization of B and C contents in the filler metal and by narrowing the groove. Creep rupture strength was nearly equal or higher than those of Hastelloy Alloy XR master curve and was much higher than design ...
1996-07-01
Enhanced defect detection and sizing accuracy using matrix phased array ultrasonic tools
Energy Technology Data Exchange (ETDEWEB)
Although ultrasonic testing inspection technology and tools have improved significantly, there is still a need for more reliable detection, monitoring, and accurate sizing of crack-like and planar defects, complex corrosion damage, and detection of secondary features within deformed pipe. Ultrasonic two dimensional (2D) matrix phased array technology offers some unique advantages that make the technology promising for improving detection and sizing of pipeline flaws resulting from welding or from in-service damage. Ultrasonic modeling and simulation has been conducted to evaluate the detection and sizing capabilities of 2D matrix arrays for various pipeline inspection concepts. Simulations have been performed using both flexible and rigid array probes. Inspection concepts using rigid probes were evaluated for inspections from both the outside and inside pipe surfaces, while flexible probes were evaluated primarily for inspection from the outside surface when dents ...
2009-07-01
Effect of the fabrication process on fatigue performance of U3Si2 fuel plate with sandwich structure
U3Si2 Al fuel plate is one of the dispersion fuel structure materials recently developed and widely used in research reactors. The mechanical properties of this structural material, especially the fatigue performance, are strongly dependent on its fabrication process. To investigate the effects of these processing technologies, the fatigue tests for the different specimens were carried out. The S N curves indicate that the fabrication processing technologies of U3Si2 fuel plate, such as the addition of U3Si2 particles into aluminum powder to form the fuel meat, holding and rolling the processes of meat and cladding of 6061-Al alloy, plays an important role in improving the mechanical properties and fatigue performance of this fuel plate. In addition, some factors that influence the crack initiation and propagation are summarized based on the fatigue images that are in situ observations with SEM. The critical criterion for fatigue damage is proposed based on the ...
2005-06-01
Effect of rolling conditions on microstructure and mechanical properties of AZ31 Mg alloy
Energy Technology Data Exchange (ETDEWEB)
The effect of warm rolling under various conditions on the microstructure and mechanical property was investigated using an AZ31 Mg alloy sheet. Several processing parameters such as initial thickness, thickness reduction by a single pass rolling, rolling temperature, roll speed, and roll temperature were varied to elicit an optimum condition for the warm rolling process of AZ31 Mg alloy. Microstructure and mechanical properties were measured for specimens subjected to rolling experiments of various conditions. Warm rolling of 30% thickness reduction per pass was possible without any side-crack at temperatures as low as 200 C under the roll speed of 30 m/min. The initial microstructure before rolling was the mixed one consisting of partially recrystallized and cast structures. Grain refinement was found to occur actively during the warm rolling, producing a very fine grain size of 7 {mu}m after 50% reduction in single pass rolling at 200 C. Yield strength of 204 ...
2005-07-01
Energy Technology Data Exchange (ETDEWEB)
The overall objective of this research work was to prepare hydrocracking catalysts using amorphous silica-alumina (ASA) supports in combination with USY and {beta}-zeolites. Three supports: namely silica-alumina, USY and {beta}-zeolites were selected to prepare the extrudates using AP-1 as a binder, while two metal pairs: namely Ni-W and Ni-Mo were loaded on the extrudates through co-impregnation using incipient wetness technique. The catalysts were then calcined at 550C for 2h. The catalysts were tested in a fixed-bed flow reaction system for their activity, using desulfurized vacuum gas oil (DS-VGO) as a feedstock. The catalytic evaluation results of the catalysts showed that {beta}-zeolite alone and in combination with the ASA used in this study, has a potential as a support for developing heavy oil hydrocracking catalysts. A balance of weak and strong acidities of {beta}-zeolite provides control cracking, while high surface area and bigger pores of ...
2002-07-10
Development of a filler metal for Hastelloy alloy XR weldment
Energy Technology Data Exchange (ETDEWEB)
The weldability and high temperature strength properties of tungsten-inert-gas (TIG) weldments of Hastelloy alloy XR were investigated by using two different heats of filler metals; the first (HXRF1) was designed on the basis of multiple regression analysis; the second (HXRF2) was the reference material. Bend tests, the FISCO cracking test and optical metallography were used to evaluate weldability. Tensile and creep tests were performed at 900deg C to evaluate high temperature strength properties. The results of weldability tests for both alloys showed good performance. The tensile properties of the weldments were remarkably improved in particular with respect to high temperature ductility. The creep rupture strength in the weldments made with alloy-designed HXRF1 was much higher than those of the Hastelloy alloy XR-II base metal with a higher B content. Furthermore, the creep properties were stable with respect to variations in welding conditions. Since the ...
1991-11-01
Development of a filler metal for Hastelloy alloy XR weldment
International Nuclear Information System (INIS)
The weldability and high temperature strength properties of tungsten-inert-gas (TIG) weldments of Hastelloy alloy XR were investigated by using two different heats of filler metals; the first (HXRF1) was designed on the basis of multiple regression analysis; the second (HXRF2) was the reference material. Bend tests, the FISCO cracking test and optical metallography were used to evaluate weldability. Tensile and creep tests were performed at 900deg C to evaluate high temperature strength properties. The results of weldability tests for both alloys showed good performance. The tensile properties of the weldments were remarkably improved in particular with respect to high temperature ductility. The creep rupture strength in the weldments made with alloy-designed HXRF1 was much higher than those of the Hastelloy alloy XR-II base metal with a higher B content. Furthermore, the creep properties were stable with respect to variations in welding conditions. Since the ...
Detection of concealed mercury with thermal neutrons
Energy Technology Data Exchange (ETDEWEB)
In the United States today, governments at all levels and the citizenry are paying increasing attention to the effects, both real and hypothetical, of industrial activity on the environment. Responsible modem industries, reflecting this heightened public and regulatory awareness, are either substituting benign materials for hazardous ones, or using hazardous materials only under carefully controlled conditions. In addition, present-day environmental consciousness dictates that we deal responsibly with legacy wastes. The decontamination and decommissioning (D&D) of facilities at which mercury was used or processed presents a variety of challenges. Elemental mercury is a liquid at room temperature and readily evaporates in air. In large mercury-laden buildings, droplets may evaporate from one area only to recondense in other cooler areas. The rate of evaporation is a function of humidity and temperature; consequently, different parts of a building may be sources or sinks of mercury ...
1994-08-18
Creep strength of high chromium steels welded parts under multiaxial stress conditions
International Nuclear Information System (INIS)
Internal pressure creep tests as well as uniaxial creep tests were conducted on 9Cr and 12Cr steels welded joints in order to evaluate creep strength of the high chromium steels welded parts under multiaxial stress conditions, where a welding direction of the internal pressure specimen was longitudinal one. Except under high stress conditions, cracks occurred at fine grained HAZ region for both materials, i.e., the type IV mode fracture. Regarding creep voids distribution along thickness direction of the internal pressure specimens, the creep voids were predominantly observed in the middle of the thickness at the HAZ region while they might be negligible in outer and inner surface of the specimen. Finite element analysis which considers HAZ and weld metal properties revealed that the principal stress (hoop stress) and the stress multiaxiality are the largest in the middle of the thickness at the HAZ region under the internal pressure creep conditions. It was ...
2010-06-01
Corrosion of support materials
International Nuclear Information System (INIS)
Results from a heavily fouled 19 tube C-E model boiler test to investigate the potential for egg crate corrosion in aggressively fouled AVT chemistry are reported. Substantial support plate and egg crate corrosion was produced in this test. Carbon steel drilled support plates exhibited extensive denting which resulted in flow hole ligament cracking. Corrosion of the carbon steel egg crate, through-wall at areas of tube contact, resulted in denting of the Alloy 600 heat transfer tubes. Corrosion performance of the 409 stainless steel egg crate was improved compared to the carbon steel egg crate although localized through-wall corrosion was noted. The results from the above test and previously reported tests were compared based on the following simplifying assumptions: maximum dent size and/or corrosion penetrations utilized, average bulk water chloride concentrations, pilling bedworth ratios, pot and model boilers data are equivalent, heat flux not significantly ...
1985-03-01
Corrosion in drilling and well stimulation
Energy Technology Data Exchange (ETDEWEB)
Corrosion in drilling and well stimulation is described in relation to acid corrosion inhibition, acid inhibitors, acetylenic inhibitors, synergistic blends, metallurgy, wellbore tubulars, coiled tubing, and high alloy tubular materials. Acidizing is a procedure for stimulating oil and gas wells. Factors that have an important influence on the reaction rate and the way in which acid reacts with rock include temperature, acid concentration, acid volume, injection velocity, acid viscosity, and fluid loss properties of the formation. The cost of drill pipe failures are $1 per fot of hole drilled, which is a significant fraction of the drilling cost. Steps in a test procedure are listed, as well as factors which determine the extent of acid corrosion in a given situation including acid type and strength, metal type, temperature, contact time; pressure, and volume/surface area ratio. Underbalanced drilling is a method for completing oil and gas wells that minimizes the harmful effects of ...
1999-07-01
Constant extension rate (CERT) testing of alloy 690 and 800 nuclear steam generator tubing
Energy Technology Data Exchange (ETDEWEB)
Constant extension rate (CERT) tests were performed on Alloy 690 and Alloy 800 nuclear steam generator tubing specimens. For the Alloy 690 specimens, tests were performed in deaerated 10% sodium hydroxide solutions at 315 deg C with a +100 mV applied potential. For the Alloy 800 specimens, tests were performed in deaerated 5% sodium hydroxide solutions at 343 deg C with no applied potential. The test specimens were machined from tubing which was produced by different manufacturing processes and in different heat treated conditions. The Alloy 690 tubing was tested in six different thermomechanical conditions, while the Alloy 800 tubing was tested in four different thermomechanical conditions. The results from the test program include a complete microstructural examination using light-optical and scanning electron microscopy. The CERT test results (such as maximum stress achieved and crack morphology) are correlated to tubing microstructure, chemistry and ...
1994-12-31
International Nuclear Information System (INIS)
Coaxial nanocables with a single-crystalline zinc telluride (ZnTe) nanowire core and an amorphous silicon oxide (SiO_x) shell have been synthesized via a simple one-step chemical vapor deposition (CVD) method on gold-decorated silicon substrates. The single-crystal ZnTe nanowire core is in zinc-blende structure along the [111] direction, while the uniform SiO_x shell fully covers the core with no observable pin-hole or crack. Formation mechanisms of the ZnTe-SiO_x nanocables are discussed. The ZnTe nanowire core shows p-type electrical properties while the SiO_x shell acts as an effective insulating layer. The ZnTe-SiO_x nanocables may have potential applications in nanoscale devices, such as p-type FETs and nanosensors.
2009-11-11
Chemistry and morphology of coal liquefaction. Quarterly report, January 1-March 30, 1981
In the course of observing by means of Auger spectroscopy graphite gasification reactions catalyzed by metals, it has been found that in the presence of hydrogen, nickel appears to diffuse from the surface into the bulk of the graphite. When potassium is deposited on graphite, it is volatilized above 400/sup 0/C. Surprisingly the production of methane and carbon dioxide from the reaction of graphite and steam was catalyzed by potassium at as low a temperature as 250/sup 0/C. It has been shown that literature on the alkylation of benzene with synthesis gas is erroneous and that the products reported are due to Lewis acid catalyzed cracking of benzene. A novel cobalt mediated, reversible cleavage of a vinyl-hydrogen bond has been discovered. All products from the thermal decomposition of tetralin have been identified. The stereochemistry of cis-1, 2 dihydrotetralin was determined. In the utilization of the water gas shift reaction as a reducing agent for model coal ...
1981-03-01
Chemical process equipment for Hitachi. ; Featured equipment
Energy Technology Data Exchange (ETDEWEB)
The present article describes the specialities in various chemical process equipment fabricated by Hitachi. It introduces the thin-film evaporator which heats, vaporizes and concentrates high viscosity fluid and slurry under thin-film conditions, the centrifugal extractor which uses a high speed rotating rotor to separate two kinds of immiscible liquids effectively in counter current contact conditions under a gravitational force ranging from 2,000G to 4,500G, the process gas boiler and heat pipe equipment which recovers exhausted heat effectively from various plants, the furnace and quench systems which are applied to olefin plants, EDC cracking and steam reforming, and the equipment which has been supplied to chemical plants operated under severe conditions, such as high temperature, high pressure and corrosive atmosphere. It was demonstrated that these technologies and know-hows accumulated from Hitachi's extensive experiences in chemical process ...
1993-01-01
Carbon-bonded carbon fiber insulation for radioisotope space power systems
Energy Technology Data Exchange (ETDEWEB)
A carbon-bonded carbon fiber (CBCF) insulation developed for a radioisotope heat source is made from chopped rayon fiber about 10..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF is an excellent lightweight insulating material with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W/(m-K) in vacuum at 2000/sup 0/C. (Several attributes that make CBCF particularly suitable for the heat source application have been identified.) These include light weight, low thermal conductivity, chemical compatibility, and hightemperature capabilities. The mechanical strength of CBCF insulation is satisfactory for the application. The basic fabrication technique was refined to eliminate undesirable large pores and cracks often present in materials fabricated by earlier techniques. Also, processing was scaled up to increase the fabrication rate by a factor of 10. The specific properties of the CBCF were tailored by adjusting ...
1985-05-01
Carbon-bonded carbon fiber insulation for radioisotope space power systems
Energy Technology Data Exchange (ETDEWEB)
A carbon-bonded carbon fiber (CBCF) insulation developed for a radioisotope heat source is made from chopped rayon fiber about 10 ..mu..m in diameter and 250 ..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF is an excellent lightweight insulating material with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W/(m-K) in vacuum at 2000/sup 0/C. Several attributes that make CBCF particularly suitable for the heat source application have been identified. These include light weight, low thermal conductivity, chemical compatibility, and high-temperature capabilities. The mechanical strength of CBCF insulation is satisfactory for the application. The basic fabrication technique was refined to eliminate undesirable large pores and cracks often present in materials fabricated by earlier techniques. Also, processing was scaled up to increase the fabrication rate by a factor of 10. The specific properties of the CBCF ...
1985-05-01
Boiler and HRSG tube failures. Lesson 2. Corrosion fatigue
Energy Technology Data Exchange (ETDEWEB)
Fatigue damage occurs in general when a boiler tube is subject to repeat cyclic or fluctuating loading although the stress produced is below the material yield strength. The types of fatigue damage include, e.g., corrosion, thermal, mechanical, vibration, and creep fatigue. It is important to determine which form of fatigue is active, because measures to avoid repeat failures differ as the case arises. In this lesson, the focus is exclusively on corrosion fatigue. Corrosion fatigue occurs by the combined synergistic actions of cyclic loading and a corrosive environment. It is a discontinuous process with crack initiation and growth during transient periods. The excessive stresses may be caused during boiler operation by the restraint at tube attachments and by load changes (in particular during cold starts or forced cools) or during shutdown or restart of circulation boilers by thermal stratification of water along the tube length. Poor water chemistry and its ...
2009-10-15
Behavior of ice covers subjected to large daily flow and level fluctuations
Energy Technology Data Exchange (ETDEWEB)
The stability of a solid ice cover subjected to rapidly varying water levels and discharge was investigated. The support from the bank limits the stress in the ice cover and consequently bank contact must be maintained to ensure ice cover stability. An analysis was required of the stability of ice hinges, a flexible connection between a solid ice cover and the riverbank. Phase II and phase III of the research involved a field study of the Peace River, investigating the evolution of ice hinges with water level variation, from initial ice cover cracking parallel to the banks, to a fully developed hinge. A test program of midwinter discharge variations was undertaken to gather specific data and measurements of ice hinge link length, ice thickness, hinge joint behavior, riverbank geometry, and response of ice hinging to water level variation. This volume of appendices to the study presents detailed observations and comments from field notes through the formation, ...
1984-11-01
Behavior of ice covers subjected to large daily flow and level fluctuations
Energy Technology Data Exchange (ETDEWEB)
The stability of a solid ice cover subjected to rapidly varying water levels and discharge was investigated. The support from the bank limits the stress in the ice cover and consequently bank contact must be maintained to ensure ice cover stability. An analysis was required of the stability of ice hinges, a flexible connection between a solid ice cover and the riverbank. Phase II and phase III of the research involved a field study of the Peace River, investigating the evolution of ice hinges with water level variation, from initial ice cover cracking parallel to the banks, to a fully developed hinge. A test program of midwinter discharge variations was undertaken to gather specific data and measurements of ice hinge link length, ice thickness, hinge joint behavior, riverbank geometry, and response of ice hinging to water level variation. As a result of the program, concepts developed throughout the study were confirmed, preliminary guidelines for hydroelectric ...
1984-11-01
Acidity of H-Y zeolites: Role of extralattice aluminum
The nature of extralattice aluminum and its effect on acidity in zeolites was studied. A series of zeolites (some commercial), dealuminated by various methods, were obtained having Si/Al ratios between 1.5 and 20. These were characterized using volumetric sorption, XRD, AA, NMR, and reaction studies. Samples dealuminated using ammonium hexafluorosilicate were found to contain little or no extralattice aluminum. In contrast, steam-dealuminated zeolites had large amounts of extralattice aluminum. In some cases a significant portion of the extralattice aluminum was unobservable by [sup 27]Al NMR, suggesting the existence of an aluminum species of low symmetry. Proton NMR indicated that all the protons were associated with the lattice aluminum atoms. Depending on the preparation history, different groups of H-Y zeolites exhibited different maxima in catalytic activity as a function of aluminum content. The maxima in catalytic activity for n-pentane cracking was found ...
1993-02-01
A risk based approach to assess the incidence of ice loads on small concrete dams
International Nuclear Information System (INIS)
Some considerations regarding ice load in risk-based dam safety analysis are presented for small concrete dams. The most significant physical mechanisms leading to ice thrust on dams (such as thermal expansion and water level fluctuations) are outlined. Published literature on dam ice loads to examine ice load magnitude-return period relationships, sliding and overstressing failure mechanisms and structural performance criteria to resist ice loads, are also reviewed. Related loading combinations for structural safety evaluations were determined regarding the issue of simultaneity of ice loads with other events such as earthquakes. Parametric analyses were conducted on a small gravity dam section, 3m high, and a taller dam, 17.9 m high, to demonstrate the ultimate ice load carrying capability as a function of dam geometry and shear and tensile strengths of construction joints. Since the failure mechanism of a dam subjected to excessive ice loads is not well known, a model test can be ...
Energy Technology Data Exchange (ETDEWEB)
Today`s nuclear power plants are marked by increasing needs for non-destructive inspection techniques in preventive maintenance programs. Additionally, it is becoming more important to evaluate residual stress which may be a key parameter for crack propagations in welded pipings. The authors have developed an ultrasonic velocity measurement method which obtains ultrasonic velocity changes by residual stress with a high accuracy. The ultrasonic velocity measurement is composed of three procedures. They are as follows. (1) Highly accurate propagation time measurements; (2) Pipe thickness correction; (3) Residual stress evaluation. The ultrasonic velocity measurements have been applied to the residual stress evaluation of carbon steel welded pipings. Destructive testing using stress strain gauges was done after the ultrasonic non-destructive evaluation of the residual stress. The experimental results verified that residual stress in carbon steel welded pipings can be ...
1995-08-01
A comparison of the low cycle fatigue behavior of alloy 800 and alloy 800H
International Nuclear Information System (INIS)
The low cycle fatigue testing was carried out to provide a basis for comparison of the behavior of the two kinds of Alloy 800 (low carbon Alloy 800 and high carbon Alloy 800H). The testing was done at temperatures of 500"0C and 650"0C either with or without hold. The results obtained were as follows: (1) At 650"0C, the low-cycle fatigue life was essentially the same for the two alloys on the basis of strain amplitude, but Alloy 800H had a longer life on the basis of stress amplitude. (2) At 500"0C, the two alloys exhibited longer lives than at 650"0C, with Alloy 800 exhibiting 2-3 times longer life than Alloy 800H when compared on the basis of plastic strain range. At this temperature the stress range showed the maximum for Alloy 800H. (3) When a creep effect was introduced either by way of a hold time or a reduced frequency, Alloy 800 exhibited a greater reduction in life than in Alloy 800H. (4) At lower temperature the strain aging phenomena became significant with lower frequencies, ...
1979-06-01
A CANDU utility perspective on using world experience to manage Alloy 800 SG tube degradation
Energy Technology Data Exchange (ETDEWEB)
In response to European operating experience regarding Alloy 800 steam generator (SG) tube cracking, New Brunswick Power Nuclear (NBPN) recognized two important shortcomings in the industry SG technical support framework. First, information exchange networks between utilities with Alloy 800 SG tubing should be strengthened. Second and more importantly, there is a need for consistent industry guidance for Alloy 800 SG tubing degradation management, supported by clear technical bases. It is NBPN's perspective that this guidance can be improved immediately using the extensive amount of laboratory and field data that is available for Alloys 600, 690, and 800, and EPRI methodology developed to predict the performance of Alloy 690. NBPN has initiated the development of a performance-based inspection plan. This effort is based on demonstrated improvement factors for Alloy 800, defined by the EPRI approach, and described in this paper. This approach is expected to ...
2007-07-01
A CANDU utility perspective on using world experience to manage Alloy 800 SG tube degradation
International Nuclear Information System (INIS)
In response to European operating experience regarding Alloy 800 steam generator (SG) tube cracking, New Brunswick Power Nuclear (NBPN) recognized two important shortcomings in the industry SG technical support framework. First, information exchange networks between utilities with Alloy 800 SG tubing should be strengthened. Second and more importantly, there is a need for consistent industry guidance for Alloy 800 SG tubing degradation management, supported by clear technical bases. It is NBPN's perspective that this guidance can be improved immediately using the extensive amount of laboratory and field data that is available for Alloys 600, 690, and 800, and EPRI methodology developed to predict the performance of Alloy 690. NBPN has initiated the development of a performance-based inspection plan. This effort is based on demonstrated improvement factors for Alloy 800, defined by the EPRI approach, and described in this paper. This approach is expected to assist ...
2007-08-19
Energy Technology Data Exchange (ETDEWEB)
This feasibility study of the uve Institut fuer Technische Chemie und Umweltschutz GmbH discusses the scientific and technical fundamentals of a catalytic process for complete removal of organic pollutants (PAH, H-HC, PCB, phenols, nitro-aromatics and organometallic compounds, e.g. from polluted soil and groundwater) by thermal-catalytic cracking and conversion into simple gases. The process is based on the catalytic reaction of the hydrocarbon compounds with water vapour in the temperature range of 700-900 degrees centigrade. The resulting gas mixtures consist mainly of hydrogen, carbon monoxide, carbon dioxide and methane which can be used as fuels, e.g. for heating or in gas engines. The process is an alterntive to combustion. It is therefore well suited whenever the pollutant to be removed is already mixed with water or water vapour and wherever in-situ removal would be too great a hazard. [Deutsch] Die vorliegende Machbarkeitsstudie aus dem uve Institut fuer ...
1998-05-01
International Nuclear Information System (INIS)
The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide ...
2010-03-01
Energy Technology Data Exchange (ETDEWEB)
To clarify the acidic and alkaline Intergranular Stress Corrosion Cracking (IGSCC) mechanism of thermally treated alloy 690 (alloy 690 TT) and shot peened alloy 800 (alloy 800 SP), C-ring tests were conducted in deaerated HCl solutions and in deaerated NaOH solutions at 350degC, compared with the acidic and the alkaline IGSCC susceptibilities of mill-annealed alloy 600 (alloy 600 MA), full-sensitized one (alloy 600 FS) and thermally treated one (alloy 600 TT). Grain boundary characteristics, such as chromium depleted zone and chromium carbide precipitation, were examined using modified Huey test and Transmission Electron Microscopy. Potential-pH diagram for Ni, Cr, Fe-H{sub 2}O system at 350degC was constructed and the solubilities of NiO, Cr{sub 2}O{sub 3} and Fe{sub 3}O{sub 4} were also calculated to evaluate the stability of oxide films which were formed on the surfaces of alloy 690, 800 and 600. Under the acidic condition, the IGSCC susceptibility of alloy 800 ...
2001-05-01
International Nuclear Information System (INIS)
To clarify the acidic and alkaline Intergranular Stress Corrosion Cracking (IGSCC) mechanism of thermally treated alloy 690 (alloy 690 TT) and shot peened alloy 800 (alloy 800 SP), C-ring tests were conducted in deaerated HCl solutions and in deaerated NaOH solutions at 350degC, compared with the acidic and the alkaline IGSCC susceptibilities of mill-annealed alloy 600 (alloy 600 MA), full-sensitized one (alloy 600 FS) and thermally treated one (alloy 600 TT). Grain boundary characteristics, such as chromium depleted zone and chromium carbide precipitation, were examined using modified Huey test and Transmission Electron Microscopy. Potential-pH diagram for Ni, Cr, Fe-H_2O system at 350degC was constructed and the solubilities of NiO, Cr_2O_3 and Fe_3O_4 were also calculated to evaluate the stability of oxide films which were formed on the surfaces of alloy 690, 800 and 600. Under the acidic condition, the IGSCC susceptibility of alloy 800 SP was high. The ...
2001-05-01
Development of Guide System for a Reactor Head Maintenance Robot
Energy Technology Data Exchange (ETDEWEB)
The Control Rod Drive(CRD) nozzles for PWR nuclear power plants(NPP) house the control rod drives. The number of nozzle penetrations range from the mid-30's to over 100 in each reactor head. The integrity of CRD nozzles is very important, because the primary pressure boundary is established with the J-groove weld joining the nozzle to the head clad surface. The Alloy 600 PWSC CRD nozzle leaks discovered in the fall of 2000 and spring of 2001 in several US plants. Therefore the NRC has recommended a more proactive effort by US utilities to inspect similarly susceptible nozzles in all US plants. The primary safety concern is circumferential cracks that can permit the nozzles to separate from the head at high velocity and produce a large-break leak in the reactor vessel. A secondary concern is head leakage from any through-wall cracks in the nozzle or J-groove weld area. Numerous inspection and repair tools have been developed to address ...
2005-07-01
Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar
Energy Technology Data Exchange (ETDEWEB)
Waste is a heterogeneous fuel, often with high levels of chlorine, alkali and heavy metals. This leads to much more severe corrosion problems than combustion of fossil fuels. The corrosion rates of the materials used can be extremely high. Materials used for heat transferring parts are usually carbon steel or low alloyed steel. These are significantly cheaper than other steels. Austenitic stainless steel is also used, but is often avoided due to its sensitivity to stress corrosion cracking. More advanced materials, such as nickel base alloys, can be used in extremely aggressive environments. Since these materials are expensive and do not always have sufficient mechanical properties, they are often used as coatings on carbon steel tubes or as composite tubes. A new method, which shows good results at the first tests in plants, is electroplating with nickel. Plastic materials can be used in low temperature parts if the temperature does not exceed 150 deg C. A glass ...
2004-11-01
Weld integrity of the superconducting cable aluminium jackets of W7-X
Energy Technology Data Exchange (ETDEWEB)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fuer Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The weld is mechanically loaded during cool-down due to the difference in thermal contractions between the GRP insulation and the aluminium, and during operation by bending moments ...
2009-06-15
Weld integrity of the superconducting cable aluminium jackets of W7-X
International Nuclear Information System (INIS)
The Wendelstein 7-X (W7-X) modular stellarator is under construction at the Max-Planck-Institut fuer Plasmaphysik in Greifswald, Germany. The W7-X magnet system contains 70 coils made up from helium cooled superconducting cables in aluminium alloy (EN AW-6063) jackets. Several hundred connections of the jacket to the cable joints are made by aluminium-to-aluminium welds. Due to geometrical and thermal boundary conditions these welds cannot be accomplished free from defects. Microscopic analyses of the welds show that a variety of small flaws such as cracks and pores develop during welding. The welds have thus to be dimensioned accordingly, and appropriate weld qualification, investigation and testing has to be done in order not to jeopardise the structural integrity and leak tightness. The weld is mechanically loaded during cool-down due to the difference in thermal contractions between the GRP insulation and the aluminium, and during operation by bending moments ...
2009-06-01
Topical Report ''Corrosion Evaluation of LLW2 Skid-B Weld Failure Mechanisms (44139-92)
Energy Technology Data Exchange (ETDEWEB)
An independent investigation of pipe welding leaks from the Low-Level Waste 2 (LLW2) Skid-B System for the possibilities of improper welding (IW), microbiologically influenced corrosion (MIC), sensitization, chloride pitting corrosion (CPC), and intergranular stress corrosion cracking (IGSCC) was conducted. The results show the prevailing mechanisms that caused the leaks are identified as IW, CPC, and the improper selection of weld filler material for the base metals in an environment of the North Plateau underground water. These is no evidence of MIC, sensitization, or IGSCC. The chloride pitting corrosion mechanism that took place at all the welds are also described. All the pipelines were replaced with polyvinyl chloride (PVC) for cost saving and the LLW2 Skid B System has been successfully operating since 1999. This report summarizes the findings and recommendations associated with preventive measures for future operations. The LLW2 Facility is a replacement ...
2001-05-31
Energy Technology Data Exchange (ETDEWEB)
An approach to the ductile fracture of ultra high strength steels has been evaluated. According to this approach the critical crack tip opening, delta/sub IC/, will scale with X/sub 0/(R/sub V//R/sub I/vertical bar/sub R//sub 0/. X/sub 0/ is an average inclusion spacing and (R/sub V/R/sub I/)vertical bar/sub R//sub 0/ is the void radius divided by the radius of the inclusion nucleating the void evaluated at the average inclusion size. AF1410 was selected to test this approach because it has exceptionally high fracture toughness on aging at 510/sup 0/C and because its toughness varies markedly with aging temperature. The results from this and earlier work showed a linear relationship exists between delta/sub IC/ and X/sub 0/(R/sub V//R/sub I/)vertical bar /sub R//sub 0/ for values of delta/sub IC/ ranging from about 8 ..mu..m to 60 ..mu..m. The values of (R/sub V//R/sub I/)vertical bar /sub R//sub 0/ for AF1410 aged at 425/sup 0/C and 510/sup 0/C differed by a ...
1987-07-01
International Nuclear Information System (INIS)
Three copper-based alloys, CDA 102 (oxygen-free, high-purity copper), CDA 613 (aluminum bronze), and CDA 715 (Cu-30Ni), are candidates for the fabrication of high-level radioactive-waste disposal containers. Waste will include spent fuel assemblies from reactors as well as borosilicate glass, and will be sent to the prospective repository site at Yucca Mountain in Nye County, Nevada. The decay of radionuclides will result in the generation of substantial heat and in fluxes of gamma radiation outside the containers. In this environment, container materials might degrade by atmospheric oxidation, general aqueous phase corrosion, localized corrosion (LC), and stress corrosion cracking (SCC). This volume is a critical survey of available data on pitting and crevice corrosion of the copper-based candidates. Pitting and crevice corrosion are two of the most common forms of LC of these materials. Data on the SCC of these alloys is surveyed in Volume 4. Pitting usually ...
1991-07-01
Energy Technology Data Exchange (ETDEWEB)
An Fe-19Cr-8Al-0.5Hf alloy has been roll bonded to Alloy 800 to form a protective clad material suitable for use in coal conversion atmospheres. The commercial producibility of both the Fe-19Cr-8Al-0.5Hf alloy and the clad composite has been demonstrated. The clad composite has been shown to exhibit resistance to sulfidation in high sulfur, coal gasification atmospheres low Btu for 2000 hrs at 1800/sup 0/F (1255K). The FeCrAlHf alloy must be preoxidized in the absence of sulfur to form fully protective alumina scales on all surfaces. Useful life of the composite at temperatures of 1400 to 2000/sup 0/F (1033 to 1366K) is governed by reactions at the FeCrAlHf clad alloy 800 interface. The rate of interdiffusion decreases with increasing Ni content and a high Ni alloy such as RA333 appears to be a better substrate than Alloy 800 for a FeCrAlHf composite. The mechanical properties of the clad composite have been evaluated at both ambient (tensile and bend) and elevated (tensile and creep ...
1981-12-01
State-of-the-art review of computational fluid dynamics modeling for fluid-solids systems
Energy Technology Data Exchange (ETDEWEB)
As the result of 15 years of research (50 staff years of effort) Argonne National Laboratory (ANL), through its involvement in fluidized-bed combustion, magnetohydrodynamics, and a variety of environmental programs, has produced extensive computational fluid dynamics (CFD) software and models to predict the multiphase hydrodynamic and reactive behavior of fluid-solids motions and interactions in complex fluidized-bed reactors (FBRS) and slurry systems. This has resulted in the FLUFIX, IRF, and SLUFIX computer programs. These programs are based on fluid-solids hydrodynamic models and can predict information important to the designer of atmospheric or pressurized bubbling and circulating FBR, fluid catalytic cracking (FCC) and slurry units to guarantee optimum efficiency with minimum release of pollutants into the environment. This latter issue will become of paramount importance with the enactment of the Clean Air Act Amendment (CAAA) of 1995. Solids motion is also ...
1994-05-12
Slow strain-rate testing of Alloy 800 in molten-nitrate salts
Energy Technology Data Exchange (ETDEWEB)
An experimental technique has been developed to examine the interaction between deformation and the exposure of certain high temperature structural alloys to oxidizing molten salt environments. The experimental program involved performing a series of long-term tensile tests over a wide range of strain rates. Fracture strain reduction in area and ultimate strength (UTS) were monitored as parameters indicative of an alloy's susceptibility to environmental degradation. For Incoloy Alloy 800 tested at 600/sup 0/C in the salt medium and at initial strain rates between 2 x 10/sup -7/ sec/sup -1/ and 1 x 10/sup -5/ sec/sup -/1 no appreciable loss of ductility, as measured by reduction in area, was observed relative to control specimens tested in air at the same temperature and strain rates. Similarly, fracture strain and UTS were essentially unaffected by exposure to the oxidizing environment. The structure of the oxide film formed by contact of the specimens to the molten salt was ...
1982-01-01
Properties of SiC/SiC joining s and coatings for fusion
International Nuclear Information System (INIS)
Full text of publication follows: As SiCf/SiC composites are very low activation materials, their use as structural material for the reactor blanket and first wall components appears essential to demonstrate the potential of D-T fusion power reactor. Positive features of SiCf/SiC are their high performances at elevated operating temperature and the ability to produce a specific component. Critical issues of SiCf/SiC are the mechanical properties, radiation stability and, with regard to technological issues, their hermeticity and joining processes. Improvement of joining processes for SiC/SiC components is also needed. Recently, several blanket designs have been studied: the TAURO blanket concept in the European Union, the ARIESAT concept in the US and the DREAM concept in Japan. In those reactors, hermetic SiCf/SiC or self-sealing coatings are mandatory. The basic idea of self sealing concept is to manufacture a coating with specific requirements (CTE and wettability suitable for ...
2007-12-10
Energy Technology Data Exchange (ETDEWEB)
Three model boilers, manufactured to simulate full-size tube sheet crevices, were tested with various secondary side environments. The first was faulted with organics representative of the decomposition of humic acid. The second was faulted with sodium carbonate and sodium hydroxide, while the third was faulted with sodium sulfate and sodium hydroxide. Each model contained seven tubes, which included Alloy 600 in the mill-annealed (MA) and thermally-treated (TT) conditions and Alloy 690 in the thermally-treated condition. Two models contained Alloy 800 tubes in the mill-annealed condition and one had Alloy 800 in the mill-annealed/cold-worked/glass-bead-peened condition. Two different sizes of tubesheet crevices were used in all model boilers. In the organics-faulted boiler, tubes of Alloy 600MA, Alloy 690TT and Alloy 800MA experienced no significant intergranular attack (IGA); however, the Alloy 600TT had intergranular attack (IGA) three to four grains deep. The carbonate-caustic ...
1987-07-01
International Nuclear Information System (INIS)
Three model boilers, manufactured to simulate full-size tube sheet crevices, were tested with various secondary side environments. The first was faulted with organics representative of the decomposition of humic acid. The second was faulted with sodium carbonate and sodium hydroxide, while the third was faulted with sodium sulfate and sodium hydroxide. Each model contained seven tubes, which included Alloy 600 in the mill-annealed (MA) and thermally-treated (TT) conditions and Alloy 690 in the thermally-treated condition. Two models contained Alloy 800 tubes in the mill-annealed condition and one had Alloy 800 in the mill-annealed/cold-worked/glass-bead-peened condition. Two different sizes of tubesheet crevices were used in all model boilers. In the organics-faulted boiler, tubes of Alloy 600MA, Alloy 690TT and Alloy 800MA experienced no significant intergranular attack (IGA); however, the Alloy 600TT had intergranular attack (IGA) three to four grains deep. The carbonate-caustic ...
Energy Technology Data Exchange (ETDEWEB)
We describe the growth, fabrication, and characterization of an ultraviolet (UV) photoconductive detector based on In{sub x}Al{sub y}Ga{sub 1-x-y}N quaternary alloy that is lattice matched to GaN. The detector consisted of 0.1 {mu}m In{sub x}Al{sub y}Ga{sub 1-x-y}N alloy grown on 0.5-1.0 {mu}m GaN epilayer by metalorganic chemical vapor deposition. With varying indium concentration, the cut-off wavelength of the In{sub x}Al{sub y}Ga{sub 1-x-y}N detectors could be varied to the deep UV range. The most important and intriguing result is that the responsivity of the In{sub x}Al{sub y}Ga{sub 1-x-y}N quaternary alloy exceeded that of AlGaN alloy of a comparable cutoff wavelength by a factor of five. This makes the nitride quaternary alloy very important material for solar blind UV detectors applications particularly in the deep UV range where Al rich AlGaN alloys have problems with low quantum efficiency and cracks due in part to lattice mismatch with GaN. The ...
2000-08-07
Photoresponsivity of ultraviolet detectors based on In_xAl_yGa_1_-_x_-_yN quaternary alloys
International Nuclear Information System (INIS)
We describe the growth, fabrication, and characterization of an ultraviolet (UV) photoconductive detector based on In_xAl_yGa_1_-_x_-_yN quaternary alloy that is lattice matched to GaN. The detector consisted of 0.1 #mu#m In_xAl_yGa_1_-_x_-_yN alloy grown on 0.5-1.0 #mu#m GaN epilayer by metalorganic chemical vapor deposition. With varying indium concentration, the cut-off wavelength of the In_xAl_yGa_1_-_x_-_yN detectors could be varied to the deep UV range. The most important and intriguing result is that the responsivity of the In_xAl_yGa_1_-_x_-_yN quaternary alloy exceeded that of AlGaN alloy of a comparable cutoff wavelength by a factor of five. This makes the nitride quaternary alloy very important material for solar blind UV detectors applications particularly in the deep UV range where Al rich AlGaN alloys have problems with low quantum efficiency and cracks due in part to lattice mismatch with GaN. The advantages of In_xAl_yGa_1_-_x_-_yN quaternary over ...
2000-08-07
Mitigating aging in CANDU plants
Energy Technology Data Exchange (ETDEWEB)
Aging degradation is a phenomenon we all experience throughout life, both on a personal basis and in business. Many industries have been successful in postponing the inevitable impact on their related systems and components through programs to maintain long-term reliability, maintainability and safety. However, this has not always been the case for nuclear power. While all power plants are experiencing the world trend of increasing operating costs with age, few (if any) have been able to fully define the parameters that solve the aging equation, particularly in relation to major components. Inspection and preventive maintenance have not been effective in predicting life-limiting degradation and failure. In CANDU nuclear plants, utilities are taking a comprehensive approach in dealing with the aging problem. Programs have been established to identify the current condition and degradation mechanisms of critical components, the failure of which would impact negatively on station ...
1995-07-01
Energy Technology Data Exchange (ETDEWEB)
We have demonstrated in this work (1) that methane is readily activated at mild conditions (100{degree}C, 1 torr) over a relatively noble metal, Pd. This was observed using a stepped and kinked Pd(679) crystal (1), and other crystal faces are now being investigated to establish whether the cracking of the C-H bond of methane on Pd is structure sensitive or structure insensitive. Oxygen chemisorption is extremely structure sensitive: weakly bonded, highly reactive oxygen overlayers form on Pd(100) surface (2), while strongly bonded, moderately reactive oxygen overlayers form on Pd(111) and Pd(679). Reaction of the weakly bonded oxygen with surface carbide gives rise to CO{sub 2} over clean Pd(100) but to CO over halogen-doped Pd(100) (3--5). The effect of halogens is primarily ensemble-controlling, or oxygen-supply restricting, but long range influence of surface Cl on the strength of the Pd-O bond has also been observed (3). Because the overall chemistry of methane ...
1992-12-31
Mechanisms and controlling characteristics of the catalytic oxidation of methane
Energy Technology Data Exchange (ETDEWEB)
We have demonstrated in this work (1) that methane is readily activated at mild conditions (100[degree]C, 1 torr) over a relatively noble metal, Pd. This was observed using a stepped and kinked Pd(679) crystal (1), and other crystal faces are now being investigated to establish whether the cracking of the C-H bond of methane on Pd is structure sensitive or structure insensitive. Oxygen chemisorption is extremely structure sensitive: weakly bonded, highly reactive oxygen overlayers form on Pd(100) surface (2), while strongly bonded, moderately reactive oxygen overlayers form on Pd(111) and Pd(679). Reaction of the weakly bonded oxygen with surface carbide gives rise to CO[sub 2] over clean Pd(100) but to CO over halogen-doped Pd(100) (3--5). The effect of halogens is primarily ensemble-controlling, or oxygen-supply restricting, but long range influence of surface Cl on the strength of the Pd-O bond has also been observed (3). Because the overall chemistry of methane ...
1992-01-01
Energy Technology Data Exchange (ETDEWEB)
This book contains 10 lectures with the following subjects: On the effect of thermal pretreatment on the structure and creep behaviour of the alloy 800 H (V. Guttmann, J. Timm); Material properties of heat resistant ferritic and austenitic steels after cold forming (W. Bendick, H. Weber); Investigations for judging the working behaviour of components made of alloy 800 and alloy 617 under creep stress (H.J. Penkalla, F. Schubert); Creep behaviour of gas turbine materials in hot gas (K.H. Kloos et al.); Effect of small cold forming on the creep beahviour of gas turbine blades made of Nimonic 90 (K.H. Keienburg et al.); Investigations on creep fatigue alternating load strength of nickel alloys (G. Raule); Change of structure, creep fatigue behaviour and life of X20 Cr Mo V 12 1 (by G. Eggeler et al.); Investigations on thermal fatigue behaviour (K.H. Mayer et al.); Creep behaviour of similar welds of the steels 13 Cr Mo 4 4, 14 MoV 6 3, 10 Cr Mo 910 and GS-17 Cr Mo V 5 11 (K. Niel et ...
1987-01-01
Energy Technology Data Exchange (ETDEWEB)
Seismic exploration is used to identify the Zapadno Rakushechniy Sea uplift. It is promising with respect to prospecting for oil and gas deposits as a result of its proximity to the Severo Rakushechniy deposit with commercial oil and gas presence in the Triassic sediments. Structural prospecting wells are drilled at the Zapadno Rakushechnyy Sea site which open sediment from the Neogene to the upper Triassic. The Triassic sediments are represented by a thick terrigeneous to carbonate series washed out to a varying degree and covered by Jurassic sediments. A comparison of the lithofacial composition of the Triassic sediments shows that the thickness and lithological composition o the Triassic rocks varies by site, while the sediments of the upper Triassic are sharply reduced in thickness to the southsouthwest. The older are the sediments of the Indskiy stage of the lower Triassic. The isolated stages of the lower, middle and upper Jurassic suffer a reduction in thickness towards the ...
1984-01-01
International Nuclear Information System (INIS)
This paper reports about in-situ corrosion studies on selected materials for long-term resistant high-level waste (HLW) packagings acting as a barrier in a rock salt repository. The materials (Ti 99.8-Pd, Hastelloy C4 and five iron-base materials) were investigated in heated boreholes in the Asse salt mine under simulated HLW disposal conditions prevailing in normal operation of repository and in certain accident scenarios. The experiments under normal operating conditions were performed at temperatures of 120 deg. C to 210 deg. C (vertical temperature profile in the boreholes) without and with gamma irradiation (3#centre dot#10"2 Gy/h, Co-60 source) within the framework of the German/US Brine Migration Test. In these experiments only small amounts of migrated brine inclusions (NaCl-rich) from the rock salt were present as corrosion medium. In the experiments carried out under simulated accident conditions with intrusion of larger amounts of NaCl brine into the HLW boreholes the ...
1993-02-01
Effect of wet-dry cycling on swelling and hydraulic conductivity of GCLs
Energy Technology Data Exchange (ETDEWEB)
Atterberg limits, free swell, and hydraulic conductivity tests were conducted to assess how wet-dry cycling affects the plasticity and swell of bentonite, and the hydraulic conductivity of geosynthetic clay liners (GCLs) hydrated with deionized (DI) water (pH 6.5), tap water (pH 6.8), and 0.0125-M CaCl{sub 2} solution (pH 6.2). The plasticity of bentonite hydrated with DI water increased during each wetting cycle, whereas the plasticity of bentonite hydrated with tap water and CaCl{sub 2} decreased during each wetting cycle. Wet-dry cycling in DI water and tap water had little effect on swelling of the bentonite, even after seven wet-dry cycles. However, swelling decreased dramatically after two wetting cycles with CaCl{sub 2} solution. Hydraulic conductivity of GCL specimens remained low during the first four wetting cycles ({approximately}1 x 10{sup {minus}9} cm/s). However, within five to eight cycles, the hydraulic conductivity of all specimens permeated with the 0.0125-M CaCl{sub ...
2000-01-01
Energy Technology Data Exchange (ETDEWEB)
The topics of these short lectures on the subject of cyclic stress were: Microstructural mechanisms of damage accumulation under a multistage cyclic stress until incipient cracking; influence of surface decarbonizing phenomena on the failure behaviour of steel construction parts subjected to cyclic stress; thermocyclic fatigue of pipe samples of austenitic steel 1.4436; studies on surface structuring, microstructure and fatigue in LCF area. The short lectures on effects of quasi-static and creep stress were: Shear fracture in AlMg alloys as a result of local plastic instability; study of formation and growth of pores for an early recognition of damage and the course of damage in heat-resistant steels under creep test; experimental and numeric studies of the infuence of the microstructure on the course of damage during shear fractures of steel; numerical modelling of ductile fractures on the basis of micromechanical models. Under the topic of tribological stress the ...
1989-01-01
Energy Technology Data Exchange (ETDEWEB)
The General-Purpose Heat Source (GPHS), an improved radioisotope heat source, employs a unique thermal insulation material, carbon-bonded carbon fiber (CBCF), to protect the fuel capsule and to help achieve the highest possible specific power. The CBCF insulation is made from chopped rayon fiber about 10 ..mu..m in diameter and 250 ..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF shapes, both tubes and plates, are formed in a multiple molding facility by vacuum molding a water slurry of the carbonized chopped-rayon fiber (54 wt %) and phenolic resin (46 wt %). The molded shapes are subsequently dried and cured. Final carbonization of the resin is at 1600/sup 0/C. Machining to close tolerances (+-0.08 mm) is accomplished by conventional tooling and fixturing. The resulting material is an excellent lightweight insulation with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W(m.K) in vacuum at 2000/sup 0/C. Several attributes ...
1985-06-01
Characteristics of U-tube assembly design for CANDU 6 type steam generators
Energy Technology Data Exchange (ETDEWEB)
Since the first operation of nuclear steam generator early 1960s, its performance requirements have been met but the steam generator problems have been met but the steam generator problems have been major cause of reducing the operational reliability, plant safety and availability. U-tube assembly of steam generator forms the primary system pressure boundary of the plant and have experienced several types of tube degradation problems. Tube failure and leakage resulting from the degradation will cause radioactive contamination of secondary system by the primary coolant, and this may lead to unplanned plant outages and costly repair operations such as tube plugging or steam generator replacement. For the case of steam generators for heavy water reactors, e.g. Wolsong 2, 3, and 4 NPP, a high cost of heavy water will be imposed additionally. During the plant operation, steam generator tubes can potentially be subject to adverse environmental conditions which will cause damages to U-tube ...
1996-06-01
Application of continuous casting steel 100Cr6 (SAE 52100) for bearing balls
Energy Technology Data Exchange (ETDEWEB)
The objective of the investigation was to study the feasibility of applying continuous casting steel 100Cr6 (SAE 52100) for bearing balls. It was found that two of three continuous casted steel batches have longer or at least similar rolling contact fatigue lifetimes compared to one ingot casted batch. For one of the continuous casted batches, the rolling contact fatigue lifetime was 30% less. The micro- and macrostructure and the residual stresses below the surface of the balls were comparable. There is also no obvious difference between the four batches in the metallurgical parameters like contents of oxygen, titanium and sulfur as well as in the distribution of carbides and their network. The reason for the shorter lifetime of one batch finally was found to be due not to the continuous casting process itself. There was a difference in the cross section of the different casting moulds, and by this in the speed of solidification. As a consequence an increased segregation of alloying ...
1998-12-31
International Nuclear Information System (INIS)
Focused ion beam (FIB) microscopes have become well-established in the semiconductor industry during the past decade, and are rapidly gaining attention in the field of materials science, both as a tool for producing site specific, parallel sided transmission electron microscope (TEM) specimens and as stand alone specimen preparation and imaging systems. FIB secondary electron imaging (SEI) of nickel-based alloys, such as commercially produced Alloy 600 (approximately Ni 15Cr 10Fe 0.5C), has been demonstrated to show a high degree of sensitivity to the presence of deformation in the alloy, and FIB secondary ion imaging (SII) is particularly useful for identifying the presence of grain boundary corrosion, as secondary ion yields from metallic specimens can increase by three orders of magnitude in the presence of oxygen. This 'oxygen enhanced yield', makes FIB SII ideal for detection of corrosion at grain boundaries down to thicknesses of only a few tens of nanometers. Historically, while ...
2002-09-23
Ammonia recycling and destruction in a CFB gasifier
Energy Technology Data Exchange (ETDEWEB)
Biomass contains nitrogen that is converted to NOx on combustion. Conversion of biomass into producer gas by thermal gasification offers an opportunity to reduce NOx-emissions by NH3 removal from the producer gas with water. Waste water will have to be treated before it can be drained. Recovered NH3 may have value as base chemical, but usually will have to be disposed off as waste. Recycling within the gasification process is an option to dispose off NH3 waste, provided NH3 is broken down under gasification conditions. We present experimental data on NH3 destruction in a CFB gasifier at temperatures from 780C to 860C, when NH3 is injected into the gasification air. Within that temperature range, the fraction of NH3 that is broken down increases from less than 50% to nearly 100%. Clearly, the presence of O2 at the injection point leads to a much higher rate of NH3 destruction than observed for purely thermal cracking. Although measurement of the NOx concentration in ...
2004-05-01
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