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3

Kevlar and carbon composites compared  

Energy Technology Data Exchange (ETDEWEB)

Characteristics of advanced composites are investigated. The fibers considered are Kevlar and carbon. The greatest advantage of composites over metals is emphasized, and lies in their permitting designers to obtain properties in exactly the locations desired. Kevlar replaced S-glass on the Trident 2 missile, saving 800 lbs. and adding 800 miles to its range. Military aircraft builders find that advanced carbon composites more often than not win out over Kevlar.

1985-02-01

4

Kevlar, the 'universal fiber'. Properties and applications in industry, sports and recreation. Kevlar - die 'Alleskoenner-Faser'. Eigenschaften und Anwendung in Industrie, Sport und Freizeit  

Energy Technology Data Exchange (ETDEWEB)

This article gives a survey of the history, properties and applications of 'Kevlar' aramide fibers. For example, the 'Kevlar' para-aramide fiber is used in compound materials in ship-, aircraft- and vehicle construction. 'Kevlar' is used as a replacement for asbestos, for example in brakes, clutches and seals or as rubber reinforcement (tyres, conveyor belts, hoses). The aramide fibers also offer manufacturers of ropes, hawsers and cables a near ideal range of properties. (MM).

1988-12-01

5

The Kevlar story - an advanced materials case study  

Energy Technology Data Exchange (ETDEWEB)

Limited space permits description of only two examples of Kevlar applications research. There are numerous others. In the eraly product development there were some indications that Kevlar would go mainly into tire reinforcement. This has turned out not to be true. In the mid-seventies Kevlar was participating in only ten market segments and less than fifty specific applications, but today, it is in more than twenty market segments, serving more than two hundred applications, and continued growth is anticipated. Kevlar is produced in a 45 million pound plant in Richmond, VA, USA. In 1988, a second plant was started up in Northern Ireland and plans for a third plant in Japan were announced. The Kevlar innovation story exemplifies the kind of obstacles, interdisciplinary skills and systems approach involved in bringing a laboratory discovery to commercial reality. The story is still ...

1989-05-01

6

The mechanical response of woven Kevlar fabric  

Energy Technology Data Exchange (ETDEWEB)

Woven Kevlar fabrics exhibit a number of beneficial mechanical properties which include strength, flexibility, and relatively low density. The desire to engineer or design Kevlar fabrics for specific applications has stimulated interest in the development of theoretical models which relate their effective mechanical properties to specific aspects of the fabric morphology and microstructure. In this work the author provides a theoretical investigation of the large deformation elastic response of a plane woven Kevlar fabric and compares these theoretical results with experimental data obtained from uniaxially loaded Kevlar fabrics. The theoretical analysis assumes the woven fabric to be a regular network of orthogonal interlaced yarns and the individual yarns are modeled as extensible elastica, thus coupling stretching and bending effects at the outset. This comparison of experiment with theory indicates ...

1991-01-01

7

On the bending response of Kevlar 49/epoxy beams and rings  

Energy Technology Data Exchange (ETDEWEB)

Kevlar 49/epoxy laminates often exhibit substantial material nonlinearity when subjected to bending. This is a consequence of the yeild-like behavior of a Kevlar 49/epoxy lamina in fiber-directed compression. In this paper, analyses that utilize a simple idealization of compressive yielding are described and calculated results for Kevlar 49 reinforced beams and rings are compared with available data. First, results of a finite element analysis of a thin, unidirectionally reinforced ring subjected to diametral compression are presented. This analysis uses beam elements that incorporate linear tensile and elastic-perfectly plastic compressive behavior. Then a method used to analyze quasi-isotropic beams tested in four-point bending is discussed. This finite element analysis uses a layered shell element with a lamina constitutive model that permits elastic-perfectly plastic response to fiber-directed compression, but otherwise ...

1988-05-01

8

Preliminary results of the effects of sewing, packing and parachute deployment on material strength. [Kevlar and nylon  

Energy Technology Data Exchange (ETDEWEB)

Ribbon parachute fabrics were tested during development and production of a 24 ft parachute, and after 2.5 years ambient exposure at several storage sites. The effects of sewing, packing, and parachute deployment on material strength were obtained in the 1000 lb Kevlar ribbon after moisture exposure during packing, and when packed parachutes absorbed moisture or were thermal cycled. Individual yarn samples from the low strength ribbons exhibited little change in strength indicating that the material itself had not degraded. Factors leading to the change in ribbon strength are discussed. Considering all materials, there have been no indications to date of any uncontrollable changes in material strength that would limit the use of Kevlar in parachute applications.

1984-01-01

9

Studies on Poly(propylene fumarate-co-caprolactone diol) Thermoset Composites towards the Development of Biodegradable Bone Fixation Devices  

UK PubMed Central (United Kingdom)

The effect of reinforcement in the cross-linked poly(propylene fumarate-co-caprolactone diol) thermoset composites based on Kevlar fibres and hydroxyapatite was studied. Cross-linked poly(propylene...Full Text Available

2009-01-01

10

Laser cutting plastic materials  

Energy Technology Data Exchange (ETDEWEB)

A 1000-watt CO/sub 2/ laser has been demonstrated as a reliable production machine tool for cutting of plastics, high strength reinforced composites, and other nonmetals. More than 40 different plastics have been laser cut, and the results are tabulated. Applications for laser cutting described include fiberglass-reinforced laminates, Kevlar/epoxy composites, fiberglass-reinforced phenolics, nylon/epoxy laminates, ceramics, and disposable tooling made from acrylic.

1980-08-01

11

Laser applications. Final report  

Energy Technology Data Exchange (ETDEWEB)

Processes were developed that use lasers as manufacturing tools. These processes were stripping of insulation from cables and wires, machining of quartz, microdrilling and welding of reflective metals, and precision alignment of curved surfaces before machining. A technological basis also was formed which resulted in a process for automatic surface inspection of parts and aided development of machining processes for Kevlar parts.

1980-07-01

12

Industrial processing of complex fluids: Formulation and modeling  

Energy Technology Data Exchange (ETDEWEB)

The production of many important commercial materials involves the evolution of a complex fluid through a cooling phase into a hardened product. Textile fibers, high-strength fibers(KEVLAR, VECTRAN), plastics, chopped-fiber compounds, and fiber optical cable are such materials. Industry desires to replace experiments with on-line, real time models of these processes. Solutions to the problems are not just a matter of technology transfer, but require a fundamental description and simulation of the processes. Goals of the project are to develop models that can be used to optimize macroscopic properties of the solid product, to identify sources of undesirable defects, and to seek boundary-temperature and flow-and-material controls to optimize desired properties.

1997-08-01

13

Chemiluminescence of polymers: applications to weapons materials  

Energy Technology Data Exchange (ETDEWEB)

An apparatus was designed and built for the purpose of exposing samples of solid polymers to varying temperatures, atmospheres and stress levels while quantitatively recording the resulting chemiluminescence. Preliminary data were acquired with this apparatus that show a correlation between an enhanced chemiluminescence signal at a low level of applied stress and a decrease in tensile strength for the most commonly used epoxy resin in high performance fiber composites, TGMDA DDS. The studies with cellular silicone cushions (which are used to accommodate thermal expansion and contraction) have defined the temperature regimes in which accelerated aging tests are valid for extrapolation to ambient temperature. Preliminary data on Kevlar fibers is also discussed.

1984-06-01

14

The Australian Geographic Team Marsupial solar-powered car  

Energy Technology Data Exchange (ETDEWEB)

As in all vehicles of this type, low weight and aerodynamic drag must be achieved without compromising safety, and in an extremely rugged structure. This has been done by using a chrome-molybdenum steel space-frame, surrounded by a Kevlar/foam sandwich body shell. The solar panel wing, which uses a laminar flow section to obtain low drag, does not tilt except when the vehicle is stationary. A high degree of redundancy is built into the vehicle; for example there are two motors and transmissions, the solar array is divided into seven parallel sub-arrays, and the power electronics is multiply redundant. Built entirely in the garage of a suburban house, the Australian Geographic Team Marsupial car cost less than US$50,000 to construct.

1988-01-01

15

Light from polymers - prediction of service life  

Energy Technology Data Exchange (ETDEWEB)

Stress chemiluminescence (SCL) is a novel technique for monitoring aging reactions of polymeric materials under stress. A special apparatus for detecting the chemiluminescence of solid polymers has been designed and built. There is a correlation between an enhanced chemiluminescence signal at low levels of applied stress and subsequent premature mechanical failure of samples of tetraglycidyl-4,4'-methylenedianiline (TGMDA) cured with 4,4'-diaminodiphenyl sulfone (DDS) the most commonly used epoxy in high performance fiber composites. Chemiluminescence data from silicone cushions is used to validate accelerated aging tests and preliminary results from Kevlar fibers are reported. The technique will be extended to other polymeric materials including fiber composites. 22 references, 7 figures, 1 table.

1984-01-01

16

High-speed, low-altitude payload delivery using a single large ribbon parachute  

Energy Technology Data Exchange (ETDEWEB)

A 46.3-ft-dia 20-degree conical ribbon parachute has been designed to retard a 2200-lb payload delivered at speeds up to 800 KCAS and at altitudes as low as 150 feet above ground level. The parachute uses both Kevlar and nylon materials, some of which were developed specifically for this parachute. The canopy design incorporates a patented construction geometry to minimize stress concentrations. A cluster of three 3.8-ft-dia ribbon parachutes is used to deploy the main parachute in the presence of severe aircraft flow field effects and large payload angles of attack. The results of over 30 full-scale flight tests indicate that fundamental limitations imposed by the dynamics of the air masses inside and behind the canopy determine the ultimate performance of a single large parachute when it is used at a release altitude of 150 ft.

1983-01-01

17

Effect of material aging on parachute pack life: a synopsis of Sandia National Laboratories studies  

Energy Technology Data Exchange (ETDEWEB)

A systematic study of the effects of environmental factors on nylon 66 and Kevlar 29 strength degradation in parachute components is being conducted at Sandia National Laboratories. It includes: (1) accelerated aging studies in air, inert environments, humidity, ozone, and smog; (2) a 25-year surveillance program of parachutes in a variety of natural climatic environments; (3) moisture absorption as a function of humidity; (4) effects of surface coatings normally applied to parachutes; and (5) development of nondestructive evaluation techniques which can be used to map mechanical properties over the entire parachute surface. The accelerated aging and moisture absorption studies show that air, humidity, and smog contribute to degradation. Chemiluminescence, gas chromatographic pyrograms, and uv spectroscopy show promise as nondestructive evaluation techniques.

1984-01-01

18

Calorimetric sensors for energy deposition measurements  

Energy Technology Data Exchange (ETDEWEB)

A calorimetric sensor with several novel design features has been developed. These sensors will provide an accurate sampling of thermal power density and energy deposition from proton beams incident on target components of accelerator-based systems, such as the Accelerator Production of Tritium Project (APT) and the Spallation Neutron Source (SNS). A small, solid slug (volume = 0.347 cc) of target material is suspended by kevlar fibers and surrounded by an adiabatic enclosure in an insulating vacuum canister of stainless steel construction. The slug is in thermal contact with a low-mass, calibrated, 100-k{Omega} thermistor. Power deposition caused by the passage of radiation through the slug is calculated from the rate of temperature rise of the slug. The authors have chosen slugs composed of Pb, Al, and LiAl.

1998-12-31

19

Using fiber optic sensors to protect intake, outflow, and other environmentally exposed openings  

Energy Technology Data Exchange (ETDEWEB)

This paper reports on the protection of opening that are exposed to the environment in nuclear facilities which presents an almost overwhelming engineering challenge. Intakes and outflows must permit the passage of large volumes of air or water without impeding their flow, and they are often exposed to corrosive salt and chemicals. An intrusion detection sensor that is intended to protect these openings must be capable of operating reliably under environmentally harsh conditions, and at the same time either provide a physical delay barrier or attach to an existing barrier. A new fiber optic sensor technology has now been developed specifically for protecting environmentally exposed openings. This sensor uses a fiber optic cable embedded in a neoprene rubber frame which is reinforced with Kevlar threads or braided steel cable. The sensor is configured in a mesh pattern with openings sufficiently large to permit air or water to flow unimpeded, but small enough to ...

1991-01-01

20

Thermal expansion model for multiphase electronic packaging materials  

International Nuclear Information System (INIS)

Control of thermal expansion is often necessary in the design and selection of electronic packages. In some instances, it is desirable to have a coefficient of thermal expansion intermediate between values readily attainable with single or two phase materials. The addition of a third phase in the form of fillers, whiskers, or fibers can be used to attain intermediate expansions. To help design the thermal expansion of multiphase materials for specific applications, a closed form model has been developed that accurately predicts the effective elastic properties of isotropic filled materials and transversely isotropic lamina. Properties of filled matrix materials are used as inputs to the lamina model to obtain the composite elastic properties as a function of the volume fraction of each phase. Hybrid composites with two or more fiber types are easily handled with this model. This paper reports that results for glass, quartz, and Kevlar fibers with beta-eucryptite ...

 
 
 
 
21

Solid deuterium centrifuge pellet injector  

Energy Technology Data Exchange (ETDEWEB)

Pellet injectors are needed to fuel long pulse tokamak plasmas and other magnetic confinement devices. For this purpose, an apparatus has been developed that forms 1.3-mm-diam pellets of frozen deuterium at a rate of 40 pellets per second and accelerates them to a speed of 1 km/s. Pellets are formed by extruding a billet of solidified deuterium through a 1.3-mm-diam nozzle at a speed of 5 cm/s. The extruding deuterium is chopped with a razor knife, forming 1.3-mm right circular cylinders of solid deuterium. The pellets are accelerated by synchronously injecting them into a high speed rotating arbor containing a guide track, which carries them from a point near the center of rotation to the periphery. The pellets leave the wheel after 150/sup 0/ of rotation at double the tip speed. The centrifuge is formed in the shape of a centrifugal catenary and is constructed of high strength KEVLAR/epoxy composite. This arbon has been spin-tested to a tip speed of 1 km/s.

1982-01-01

22

Introducing the Tonci turbine  

Energy Technology Data Exchange (ETDEWEB)

A home-made 3.1 kWh wind turbine that is promising to be the hottest new wind product to appear for home/farm users in some time, is described. The turbine is installed near a farm house in the high wind area of Mount Forest, Ontario. The turbine is hooked up to a four kilowatt Trace inverter charger which is coupled through a DC disconnect and C-60 charge controller to two sets of solar panels (seven panels of 120 W each by Solarex SX 120, and five panels by Sharp, each providing 1600 watt of solar power). The wind turbine and the solar panels, assisted by two 65-year old refurbished wind turbines, one bank of Gel Cell batteries, and an Onan 5 kW gas generator supply the electrical requirements of a seven member family in a 3400 square foot house. The new turbine is mounted on an 80-foot tower, has three eight foot Kevlar blades that produce a 17 foot overall sweep. The turbine weighs 615 lbs., produces 3.1 kW of pure power at just 310 rpms at a low start up wind ...

2004-12-31