A report is given on the development and operational experience in steamturbines in an annual review. The author refers to an extensive bibliography on this subject. (TK/LH).
The purpose of the recommendation is to prevent, to detect, and to remove soiling of guide and retrating blades of steamturbines, e.g. on account of foreign matter in steam dissolved. (TK/LN).
The operation of steamturbines is technically controllable. The manufacturers specify reliable operating ranges as well as demands on the implementation of steamturbines into the power plant process for the respective steamturbines. The VGB guidelines describe the generally valid procedures for the operation of steamturbines in detail. Important insights at some steamturbines are not or only insufficiently converted nevertheless. Damage and extended downtimes at revisions are the result. The author of the contribution under consideration describes some more and more occurring problems. Recommendations and suggestions are given with respect to the avoidance of such findings.
The author gives the historical development of steam-turbine construction in Europe since the turn of the century, and the technical further development of conventional turbines due to the increases in the steam parameters and per-unit outputs in the increases in the steam parameters and per-unit outputs in Europe and the USA. Marginal conditions for the development of turbines in nuclear power stations with light-water reactors are mentioned. The rise in the per-unit capacities of the turbosets constructed in Germany and the USA for nuclear power stations is discussed. Longitudinal sections through typical turbines are shown. The future development of turbines with high output is dealt with. (orig.).
Dampfturbinen bei hohen Dampfparametern [Study of shaft seals for steamturbines under high steam parameters],. Maschinenbautechnik L5, 27-31 (1966)0 ...
This year, the VGB Conference 'SteamTurbines and Operation of SteamTurbines 2008' will take place at the Deutsches Haus in Flensburg. By offering the possibility for exchanging experience, this conference aims to also ensure steamturbine operation with high availability and high efficiency in the future. The changing situation of the market and the responses on the parts of the manufacturers and the operators, as well as the responses of the entire service section to this, show that such an exchange of experience is of utmost importance. This year, the conference will focus on the following topics: - reviews - damage - further developing testing methods - monitoring steamturbines - modernising old steamturbines - new products - new developments in the ...
The author investigates the question of the maximum capacity of steamturbines in nuclear power plants when towards the end of the nineties turbo-generator units of 3,000 MW and more will be necessary as a result of increased energy demand. (TK).
The lifetime of technical constructions is determined by many factors. Technical, operational and technological aspects all help to define the term 'lifetime'. Examples from practical operation of steamturbines are considered for a discussion of 'lifetime', and methods of analysis are described. (TK/AK).
The invention concerns the conversion of steamturbines, particularly condensation turbines, for the economic coupling of process steam and heating steam. The conversion occurs by retaining the basic construction of foundations, housing and bearings as support group and coupling member and matching the specially developed construction for the idea of use into the existing housing, and inserting the rotor into the shaft unit. By having the unchanged supports of the housing and the bearings of the shaft unit, the elasticity in expansion and the vibration behaviour of the turbine are retained and the conversion costs can be lowered.
After explaining the main causes for the limited power output of turbine generators with 50 s"-"1, the limits for superheated-steamturbines and for saturated-steamturbines are given. A comparison of the economy in the limiting output range (1,200 MW) shows that half load plants as well as two-shaft turbine generators do not bring any advantages as compared with a single-shaft turbine generator. For the selection of speed of the single-shaft turbine generator the planned way of application is decisive. For base load plants already a speed of 25 s"-"1 is economic in this power range. Concluding, some design features and problems of development for such large turbines with 25 s"-"1 for conventional steam conditions are discussed. (orig.).
In the year 2008, the high pressure partial turbine and two low pressure partial turbines in the hard coal power station Bergkamen (Federal Republic of Germany) were modernized. A three-dimensional blade design and innovative seals were used. This resulted into a distinct increase in efficiency among other things.
In spite of the fact that market requirements for new plants continue to be restricted, steamturbine technology and operation engineers have left nothing undone to improve products and operating characteristics. They are generally guided by the principle of optimum economic power supplies but lowest pollution. The new eastern markets are expected to give new impulses to steamturbine design. Cogeneration is of special future importance. (orig.).
A century of technical development put steamturbines on a high level regarding efficiency and reliability. This procedure is still ongoing. The technological-commercial point of view - influenced intensively by liberalisation of the energy-market - makes great demands on field services. Well suited concepts in service and modernization are the solutions, as shown in NPP Emsland upgrade.
Due to the fast cooling of steamturbines, the shutdown time during maintenance or when repairing faults and damage can be shortened. This booklet describes various processes for cooling steamturbines. It is recommended that fast cooling should be planned in designing new plants and corresponding arrangements should be provided in the form of pipe connections and valves. (DG).
The invention concerns a procedure for operating reactors in nuclear power plants. It aims at utilizing power reserves in nuclear power plants. This can be achieved by a steam-side connection of the steam generators of two reactors. The amount of steam exchanged between the units is chosen in such a way that power changes at the steamturbines feedback mainly to the corresponding reactor. In order to realize a high power transfer it is necessary to return the amount of condensate produced in the steam receiving unit and corresponding to the power transferred to the feedwater system of the steam donating unit.
Due to the general market conditions, the construction of steamturbines was greatly reduced in 1987. As in 1986, it came to a downward movement. This situation will heighten in the coming years. The exploitation of devices, which are available by way of the development of EDP in computation, construction, production and operation, leads to considerable improvements. These improvements can only be employed gradually, due to the reduction in production. However, technological progress can be used economically in part in the restoration of old installations. Here turbine construction, the thermodynamical interpretation of gas and steamturbines, developments in the field of conduction technology, piping and materials are described. Also improvements in operation security and operation supervision of the installations is treated, as well as service and maintenance of the plants. (BR) ...
A statistical evaluation of rotor blade damage in axial steamturbines affords an insight into the extent of the repair costs incurred and reveals the types of defects and shortcomings which cause such damage. The great amount of rotor blade damage discovered during control inspections will surprise even many turbine experts. The statistical evaluation is followed by a review of the more frequent causes of damage and their characteristic features, illustrated on the basis of practical examples. This contribution is intended as an aid to both the manufacturers and operators of steamturbines in preventing the oft almost classic types of faults which constantly recur. (orig.).
Kawasaki Heavy Industries, Ltd. has developed a gas turbine combined cycle and cogeneration plant computer aided engineering (CAE) system, which creates cycle heat balance automatically on given configurations of gas turbines, heat recovery boilers, steamturbines and auxiliaries. The system can predict the performance of the plant as a function of control set points, loads, process steam requirements and ambient conditions, which enables accurate and fast design of gas turbine combined cycle and cogeneration plants. (author)
Results of investigation of stress corrosion cracking of steamturbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steamturbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed.
As in the years before, the situation of steam boiler engineering was characterized by the following influencing parameters: Slow increase in electric power consumption; enhanced controversy over the CO{sub 2} emissions of fossil-fuel combustion; controversy over nuclear power; too much enthusiasm about the applications of additive and renewable energy. In all, six turbines with capacities over 100 MW were started but only one turbine of 180 MW was newly ordered. (orig./GL).
The invention concerns an improvement of a cooling device for rotors of multistage axial steamturbines by providing in the first stage of each group of turbine stages a circulation loop connecting the wheel chamber on the inlet side of the rotor disc of the first stage with the wheel chamber on its outlet side. This is to cause the cooling effect not to be hampered by gap widths of the seal in the bottom range of the rotor blades changing during operation. Design particulars are described in detail. (UWI).
A combined gas/steamturbine process includes a high-pressure furnace and a high pressure gasification unit with a mounted upstream of a combustion chamber there is a gas turbine with a waste heat system. Combustion heat which is not needed to heat the flue gas to combustion temperature is released from the furnace and transferred to ths combustion air going into the combustion chamber.
The acceptances to be obtained during the first operational run, refer to measures proving the functional integrity of the turbine control system and assuring the compliance with the maximum allowable overspeed in case of lead changes or perturbations. The Guideline concerns essentially speed, power, and pressure controllers coupled to generators. It may be appropriately extended to steamturbines serving other purposes.
This EPRI sponsored report describes factors that influence the selection of drives in process industry. These factors include economics, safety aspects, speed control and the plant steam balance. Since the economics play a key-role in the decision, this report provides a quick way of estimating the economics of replacing steamturbines with electric motors. The tools to carry out economic analyses have been provided in the form of graphs and nomographs for quick estimation.
Steamturbines have reached a high level of technology. Development projects, leading to further improvement of turbines or to new concepts, usually last several years. Turbine manufacturers have therefore already been dealing with the question of market requirements in the 80's for some time. Developments in this decade will be marked less by the need for higher turbine ratings than by the necessity to increase efficiency and improve availability. Only in this way can the considerable increases in fuel costs be effectively countered. Improvements stemming from the steam process must be utilized to a large extent. However, plant availability sets a limit on these endeavours. The application of knowledge gained in the last years, in the field of materials research and numerical methods for problems of flow and mechanical engineering, will make it possible to ...
The following industrial-scale power station processes are compared with natural gas/light fuel oil heating: Conventional steam generation, steam generation with gas turbine upstream, gas turbine process with low-pressure-waste heat boiler and cogeneration. Industrial gas turbines between 10 and 25 MW are compared with one another; typical boilers and industrial turbines are described. CO{sub 2} and NO{sub x} emissions are indicated. The steamturbines used are the efficient and robust turbines used in industry, wherever possible they are built as single-line plant with the gas turbine. (orig.) [Deutsch] Es werden folgende Industriekraftwerksprozesse mit Erdgas-Leichtoelfeuerung verglichen: Konventioneller Dampfprozess, Dampfprozess mit Vorschaltgasturbine, Gasturbinenprozess mit ...
In this work, the right management procedure for hydraulic power oil will be discussed and suggested. A thermal power plant turbine should respond to the change of load status. However, to satisfy the frequency of alternating current, the revolution per minute should be kept constant. Therefore, by controlling the flow rate of the steam to the turbine, the governor satisfies the load variation without alternating the revolution per minutes of the turbine. To protect the governor, the hydraulic power unit should be managed carefully by controlling the quality and the flow rate of the oil.
All sections of the third edition of this well-known textbook have been revised and enlarged in consequence of the change-over to SI units. Numerous examples and illustrations have been included or replaced by new ones. The book considers the latest research results as well as the constructive developments of industrial steamturbine construction. On a scientific basis, this plain book imparts basic knowledge of the design, calculation, execution, condensation and performance in service of steamturbines of all types. The well-founded introduction, together with many calculated examples addresses the student as well as the engineer.
Currently it can be observed that in the case of generator drives as well as 'mechanical drives' smaller units are demanded with a steamturbine capacity of up to 150 MW and clearly higher efficiencies. MAN TURBO is meeting the challenge through realisation of a comprehensive development project aiming at the extension of the application range of the current steamturbine series.
Long steamturbine blades are always made as massive blades cut from the solid. For a given blade material and given rotational speed of the steamturbine, the maximum permissible blade length depends on a tapering factor which expresses the ratio of the centrifugal force of the real blade, always twisted and tapered, to the centrifugal force of the theoretical cylindrical blade of the same flow cross-section. This factor can be further reduced to a considerable degree, due to a better approximation to the shape having uniform srength, if the blade is constructed as a hollow blade. (orig./LH).
Preliminary plans for the 90 to 100-MW coal-fired combined cycle plant due to be built by a team headed by Southern California Edison and Texaco in the mid-1980s are reviewed. The basic operating goals call for having a gasifier with a 1,000 ton coal capacity per day feeding a 70-MW turbine which then provides waste heat to run a 30-MW steamturbine. Texaco will have responsibility for the gasifier part of the facility with the turbine-generator vendor charged with providing both gas and steamturbine equipment. If the 100-MW demonstration plant achieves 32 to 33% design efficiency, then a commercial plant with expansion turbines and steam reheat should hit 38% and require 20 to 30% less water than a conventional coal fired plant.
This paper is an application of the economic model developed in Part 1 and programmed in the computer code PEACES (program for the economic analysis of combined energy systems). A case study is presented in which hypothetical energy requirements at an industrial site are considered and an exercise is conducted wherein cogeneration is considered as a means of improving the energy situation at the site. Appropriate technologies that can satisfy the cogeneration requirements are investigated and technical and economic evaluations are carried out for a feasibility assessment. Of the three proposals considered, the gas turbine with heat recovery steam generator and the gas/steamturbine combined cycle cogeneration plant were found to be economically viable, while the steamturbine was not. It was recommended that the gas/steam ...
For shut-down safety of the turbine generator (securing of auxiliary power operation after load shut-down and preventing the reaching of overspeed after load shut-down with disturbed turbine governing system) additional measures compared to those for superheated steamturbines are required for turbine generators in plants with pressurized water reactor (PWR) as well as those with boiling water reactor (BWR) . Equipment is described (e.g. overspeed govern or selecting connection, vacuum breaker, bypass valves, intercepting valves) which, depending on the own conditions of the individual turbine generator (e.g. run-up time, vacuum, enclosed energy), may be applied alone or in jointly. (orig.).
For the conversion of thermal energy into electric energy in modern condenser power plants, according to the way of steam generation, two different types of power stations are built: power stations for fossile fuels and nuclear power stations. Also two classes of steamturbines were developed, corresponding to the two power station types, whose steam conditions, by experience and extensive calculations of economy, were determined so that a minimum of power generating cost will result. The two classes, the HMN and the SN series, are composed according to the modular system and designed in such a manner that with a small number of standard components, steamturbines for the power range between 100 and 2,500 MW can be built. (orig.).
In order to ensure a power balance in an electrical network a spinning reserve has to be capable of activation within seconds. However, because of the need to vary the fuel flow in the steam generator, the run-up of output takes minutes. The required capacity response is therefore achieved by storage of steam from the steam generator. In this process the turbine control valves come into action in a specific manner. The paper describes the importance of the initial reserve for unit capacity control. (orig.).
The main steam piping of nuclear power plant which runs between steam generator and high pressure turbine has been experienced to have a severe effect on the safe operation of the plant due to the vibration induced by the steam flowing inside the piping. ...
This is a manuscript for a lecture contents: 1. Steam power and fundamentals of the steam power process, 2. conventional, nuclear and other steam generation processes, 3. cooling systems for steam power plants, 4. gas turbine power plants and combined-cycle power plants, 5. cogeneration, 6. development of thermal power plants and environmental effects. (orig.).
This is a manuscript for a lecture contents: 1) Steam power and fundamentals of the steam power process, 3) conventional, nuclear and other steam generation processes, 4) cooling systems for steam power plants, 5) gas turbine power plants and combined-cycle power plants, 6) cogeneration, 7) development of thermal power plants and environmental effects. (GL).
The manual presents the fundamentals of thermodynamics and fluid mechanics, the main components of steam power plants, and the power generation process. The following concepts and subjects are discussed at length: steam generator; steamturbines; turbogenerators; condensers; cooling technology; water/steam cycle and water treatment; design data of fossil-fuelled power plants; design and optimisation of nuclear power plant thermodynamics; pipelines and fittings; control systems in steam power plants; connection to the electricity grid and self-supply of thermal power plants; power plant transformer concepts and definitions. (HAG).
A reflux condensing start-up system includes a steam generator, a start-up vessel connected parallel to the steam generator, a main steam line connecting steam outlets of the steam generator and start-up vessel to a steamturbine, a condenser connected to an outlet of the turbine and a feedwater return line connected between the condenser and inlets of the steam generator and start-up vessel. The start-up vessel has one or more heaters at the bottom thereof for heating feedwater which is supplied over a start-up line to the start-up vessel. Steam is thus generated to pressurize the steam generator before the steam generator is supplied with a heat transfer medium, for example liquid sodium, in the case of a liquid metal fast breeder ...
Allianz Global Corporate and Specialty AG, the industrial insurance carriers of Allianz Group and AZT Risk and Technology GmbH, have a lot of experience and a comprehensive database about damage of industrial steamturbines and large-scale power generation turbosets. Sound maintenance concepts are the main loss prevention measure, which will be presented and discussed in detail. Some modifications and additions to existing maintenance concepts are also provided.
Substantial damages at main components of steamturbines do not have to result inevitably in an exchange of the components concerned. Rather a preliminary or final repair is possible which also considers the cause of the damage. An important condition with the technically complex questions is an appropriate qualification and experience of all involved persons. The common task of operators, manufacturers and insurance companies is to preserve the balance from costs, expenditure of time and risk.
The author furnishes a review of incidents of major damage to high-output steamturbines. At the same time, he thereby underlines the call for an improvement in the exchange of experience on such damage and its causes at international level. Only the careful observance of past damage experience - including that of foreign manufacturers and operators - complete and modern monitoring equipment and the painstaking evaluation of all data furnished by such equipment can keep the risk of new technical development within economically tolerable limits. (orig.).
In the case of large capacity steamturbines the conventional nozzle group control is, for mechanical and thermodynamic reasons, diminishing more and more in importance in favour of variable pressure control. A design for constant-pressure operation as an alternative to nozzle group control is described; this demonstrates a series of important advantages compared with the latter. (orig.).
A case study is presented about the failure of a stainless steel blade reinforcing band in a steamturbine. The inspection results and analysis of samples of material are discussed. Being pitting corrosion and cracks the main defects found, a study of chemical composition and heat treatment state of the steel is made and findings are related to type of failure. (orig.)
The present invention provides an improvement in the art of combined steamturbine and gas turbine power plants of the type wherein the principal source of energy is a fluidized bed combustor fueled by coal. More specifically, the invention pertains to supplemental firing of the gas turbine cycle with a clean hydrocarbon fuel (CHF) at a high incremental efficiency to significantly increase overall plant efficiency.
Transonic flows with heat addition due to condensation are important to many technical applications, e.g. to the last stages of large steamturbines, where nucleation and droplet formation become important. Our current research concentrates on the interaction of vortex shedding with condensation in turbines and on rotor/stator interaction in nucleating flows. Both phenomena lead to a significant change of the condensate mass and the droplet radius distribution in the downstream two-phase flow regime. (orig.)
In co-operation with the Scientific Planning Department of the Central Research Institute for Vessel- and Turbine Building the construction office of the turbine factory Charkow finished the draft of a slowly running (n = 1500 min"-"1) 2 GW-turboset for the operation of nuclear power plants. The chief purpose of the project was to determine the technical problems that are used to occur during the development of such steamturbines, as well as to settle the most favourable design. (orig./GL).
This paper presents the Cheng cycle system featured by variable heating/generation ratio for effective operation of cogeneration systems (CGS). In this system, a superheater and reheating burner are added to an exhaust heat recovery (EHR) boiler for conventional gas turbine CGSs, while additional injection steam piping is attached to a gas turbine. Steam is injected through manifolds mounted on the periphery of a combustion chamber, and hot gas mixture of steam and air in a combustion chamber is expanded in a turbine and converted to motive power. This technology thus can improve efficiency and output power, and can operate variably CGSs corresponding to heating and generation demands. This technology has been promoted by introducing the technology of middle class Cheng cycle CGS with 4MW class gas turbine from IPT Co., U.S.A. The first ...
In the last two years, the VDMA work group 'Functional security' compiled a qualitative and quantitative procedure for the determination and evaluation of turbo-machine specific risks. With the calibrated risk graph for turbo-machines the requirements (Safety Integrity Level SIL) to the protective functions for turbo-machines (steamturbines, gas turbines, generators and compressors) were determined. With consideration of the legislation, the work group compiled a recommendation for the renewal and/or reconstruction of protective functions with old facilities.
The restricted temperature stability of the synthetic thermal oil which is used as heat carrier fluid in parabolic trough collectors so far limits the live steam parameters in the steam cycle to approximately 375 Celsius. In order to break through this limit, already for quite some time it is researched to replace the thermal oil by boiler feeding waters and to accomplish the evaporation in the collectors. The contribution under consideration gives an overview on the direct evaporation concept and summarizes the past operational experiences. Moreover, the challenges with the integration of this technology in a steamturbine cycle are elaborated.
Higher efficiencies of steam power plants are achieved by raising the operating temperature and pressure. The use of ferritic steels helps to minimize the cost and enhance the flexibility (two-shift operation, frequent starting and stopping). The COST programme had the long-term goal of developing and testing 9- 12 % Cr steels with high fatigue strength and to produce,test and operate critical components for an advanced steam power plant (steam temperature 600 C and supercritical pressure). (orig.)
Voestalpine AG (Linz, Austria) produces heavy steel for steamturbines, compressors for the promotion of oil and gas as well as for the chemical industry, mechanical engineering and for the offshore technology. A weight range between 1 and 200 tons can be covered. The author of the contribution under consideration is limited to characteristics which have to be managed by a large steel foundry within the range of the steam power plants. This is described on the basis of produced steamturbines for power stations in the highest performance segment (1,600 MW).
The report covers the results of exposing materials for steamturbines to increased steam temperatures in two modules of the KOMET 650 testing facility at the Westfalen power plant. Ferritic/martensitic steels with 9 to 12% Cr and austenite and nickel-based alloys were investigated. Some experimental coatings on low-alloy Cr steel were also tested. The principal findings are presented. It will become possible to construct advanced power stations to be operated at higher temperatures. (orig.)
In order to investigate the behaviour of the turbine control system during strong pendulum motions, an analysis is carried out using a digital computer program by which the reactor, the turbine, the generator and, in a simplified way, the network can be simulated to the necessary degree. Plotter pictures can show the main physical quantities. In all cases, the turbine control system should be able to distinguish between strong pendulum amplitude with acceleration of the rotational angles and sudden release criteria. This demand can be satisfied by a simple adjustment in the Kraftwerk Union turbine control system. Only a few seconds after shut-off of a severe network failure, the turbines are back to their rated power, thus contributing to reliability of supply in this critical network situation. (orig.).
On all steamturbines operating with condensation the air leakage penetrating from the part of the plant which is under vacuum must be eliminated, in order to maintain the vacuum created by physical conditions. In order to attain effective air bleed-off, the water-steam-air mixture is conveyed via the super-cooling bundles in the condenser. In this way the steam partial pressure decreases and the air partial pressure increases at a constant condenser pressure. In this procedure the mixture is supercooled by about 4"0C compared with the saturate steam temperature appertaining to the condenser pressure. The values of volume of air leakage are the result of a year's experience on existing plant. (orig.).
Fully-fired combined cycle plants utilizing the high temperature gas turbine discharge as gas intake for a coal-fired steam generator were developed in the 1960's. Long-term experience and the excellent reliability statistics of the gas turbines of these plants have proven that the thermodynamic, economical and ecological advantages of combined cycle units over conventional units strongly suggest such plants for fossil-fuel applications. This paper describes the design and operation of these plants. Topics are Gersteinwerk Unit K combined-cycle power plant, plant design concept, design criteria and performance, gas turbines, steam generators, steamturbines, various modes of operation, typical plant start-up, environmental considerations, prototype plants and topping old steamturbine ...
The establishment of the domestic market in Europe requires rules for the assignment of orders, with which a standardization of the rules of competition can be achieved and with which a discrimination of individual bidders can be prevented. Clients and contractors of power station equipments equally are affected by the definitions for the assignment of orders. The contribution under consideration is a regulation for the procurement of steamturbine systems. It is a supplement of the European standard DIN EN 45510:1998. The regulation integrates the former terms of delivery of association of the electricity industry (VDEW) for steamturbines as well as the collection and evaluation of a multiplicity of experiences of the VGB regulations.
Liberalization and the associated necessity of providing, where possible, inexpensive electrical energy, has intensified still further the demand for higher efficiency steamturbines. Accordingly, continuous efforts are being taken to improve all the flow guiding components of a steamturbine. Special attention is given here to the blading. (orig.) [Deutsch] Die Liberalisierung und die damit verbundene Notwendigkeit, elektrische Energie moeglichst preisguenstig zur Verfuegung zu stellen, hat die Forderung nach hohen Wirkungsgraden von Dampfturbinen weiter verschaerft. Es werden daher kontinuierlich Anstrengungen unternommen, alle stroemungsfuehrenden Teile einer Dampfturbine zu verbessern. Das Hauptaugenmerk gilt dabei der Beschaufelung. (orig.)
A consequent use of computers and standardized components enables high efficiency for steamturbines while produced at lower manufacturing cost as shown here in the Muehlheim company of Siemens Power Generation, where steamturbines are produced for new stations and retrofitted elder power plants. [German] Auch eine ueber hundert Jahre alte Technik bietet Raum fuer Innovationen: Konsequenter Computereinsatz und standardisierte Baureihen ermoeglichen bei Dampfturbinen hohe Wirkungsgrade bei relativ niedrigen Fertigungskosten - umgesetzt im Werk Muelheim der Siemens Power Generation, wo Dampfturbinen fuer Neuanlagen und zum Modernisieren bestehender Kraftwerke entstehen. (orig.)
More than 200 years after the birth of the steam engine, the first thermal engine ever invented, thermal engines such as steamturbines, gas turbines or internal combustion engines are still driving most generators for electric power generation, most machines, and most vehicles, and this will remain so until far into the next century. (orig.) [Deutsch] Mit Waermekraftmaschinen wie Dampfturbinen, Gasturinen und Verbrennungsmotoren werden auch heute - mehr als 200 Jahre nach der technischen Reife der Dampfmaschine (der ersten Waermekraftmaschine) - die meisten Generatoren zur Stromerzeugung, die meisten Arbeitsmaschinen und die meisten Fahrzeuge angetrieben. Und dabei wird es auch bis weit in das 21. Jahrhundert bleiben. (orig.)
Economic and safe operation of nuclear power plants requires reliable steamturbines with high efficiencies. The progress in flow mechanics achieved over the past few years has allowed the use of powerful methods of flow calculation in developments of new blading with greatly enhanced efficiencies. Thanks to the latest manufacturing techniques, the newly developed blading systems can be produced at low cost. Next to progress in flow mechanics, also the broadbased use of advanced finite-element calculations resulted in a more thorough grasp of the many problems associated with structural mechanics assessment of steamturbine components. The theoretical methods have been supplemented by comprehensive efforts in fracture mechanics and experimental materials studies, thus helping to create a reliable knowledge base which will help to avoid the dreaded stress corrosion cracking phenomenon, in components of ...
The use of pre-dehumidified air having widely established itself as a safe and economical conservation method during the stoppage of steamturbines, it was obvious that this method would be applied also to steam boilers and ancillary aggregates. Experience with the conservation of condensers, prheaters and the water/steam-side of steam boilers in large-scale power stations is reported on. By the example of projects with topical interest, the problems and possibilities of boiler conservation on the firing side are illustrated. The contribution is to stimulate further discussions. (orig.).
The demand for cogeneration plants is growing worldwide. For the combination of electricity generation and heat extraction in power stations facilitates an excellent fuel exploitation and makes the operator of the plant independent from external energy suppliers. (orig.)
This paper reports on steam injection cycle which is similar to supplementary fired combined cycle, but for the utilized steam medium produced by HRSG, its temperature is higher and pressure is lower than in the combined cycle. In comparison with the thermodynamic advantage of the two cycles, a clear understanding of physical concept can be gotten simply by energy balance. The difference of total power output between them is subtraction of enthalpy difference of exhaust steam and feed water of HRSG in steam injection cycle from the rejected heat by water coolant of condenser in combined cycle, when using the identical gas turbine and the same amount of total fuel consumption. In general case, formulas and data are given to indicate this comparison by the ratio of steam mass flow supplied by HRSG of the two cycles. The analysis of Cheng Cycle Series 7 is applied ...
High strain fatigue problem in steamturbine. Cyclic stress strain hysteresis loops and stress relaxation behaviour in 16 h dwell period tests. Variation of stress and strain during tests under nominally strain controlled conditions. Definition of test conditions and of criteria for crack initiation and failure. Comparison of reverse bend and push pull failure data. (orig.) 891 RW/orig. 892 RKD.
The control valve for a large steamturbine must be operated linearly to be run by an automatic control system in a power plant. It is, however, found that the flow increase is much greater for a given valve position change near the closed end of travel than it is near the open end. Accordingly, the desired linearization will be achieved if the valve is opened less near the closed end of travel and greater near the open end. The previous way for linearization was to utilize the cams, which is called the mechanical hydraulic control (MHC). The MHC was afterward improved by producing the nonlinear electric compensation to the nonlinear system of control valves, viz. the electro hydraulic control (EHC)
The control valve for a large steamturbine must be operated linearly to be run by an automatic control system in a power plant. It is, however, found that the flow increase is much greater for a given valve position change near the closed end of travel than it is near the open end. Accordingly, the desired linearization will be achieved if the valve is opened less near the closed end of travel and greater near the open end. The previous way for linearization was to utilize the cams, which is called the mechanical hydraulic control (MHC). The MHC was afterward improved by producing the nonlinear electric compensation to the nonlinear system of control valves, viz. the electro hydraulic control (EHC)
Four materials of the types Inconel 706 (two heat treatment states), Inconel 617, and Waspaloy were tested as shaft materials for 700 to 720 C steamturbines. At an extrapolation time ratio of 10, Waspaloy was expected to have the highest creep strength (about 270 MPa at 700 C), with values of about 140 MPa at 700 C for Inconel 617. A preliminary evaluation of the 700 C creep rupture tests showed the highest creep rupture resistance for Inconel 617, followed by Waspaloy and Inconel 706.
In combined cycle turbine power stations, soft material compensators are used which, if the full pressure fails, also withstand a small external pressure. Innovative forms of construction which guarantee useful life, are presented in relation to the design. Damaging effects, which limit the life of these special soft material compensators, are discussed. (orig.)
Electricity is a universal energy and one of the driving powers of civilisation. World-wide, future developments like growing economies and structural changes in industry, a higher standard of living and a bigger world population - are impossible without appropriate supply of power and electricity. An expert of Siemens Power Generation presents his views. (orig.)
The most developed systems for the generation of electricity from coal are the Integrated coal Gasification Combined Cycle (IGCC) and the Pressurized Fluidized Bed Combustion (PFBC) system. They both represent state-of-the-art technology and provide electric power at 41-46% LHV efficiency. However, the high level of complexity leads to lower reliability and higher costs. A simpler system, based on a coal-fired steam boiler integrated with a gas turbine, has been proposed. In such a plant, known as the externally fired combined cycle (EFCC), compressed air is heated indirectly in a heat exchanger located in the coal furnace. The hot air is then expanded in a turbine, and the exhaust is passed on to the coal furnace as preheated combustion air. Steam produced in the boiler generates additional power in a steamturbine. The exclusion of coal combustion products ...
This article reports on the world's first gas turbine to top 40% thermal efficiency in simple cycle and is now operating commercially as part of a natural-gas-fired combined-cycle cogeneration (CC) plant serving the Ottawa Health Sciences Center, Ottawa, Ont, Canada. Owned and operated by TransAlta Energy Corp, Calgary, Alta, the CC plant supplies steam and hot and chilled water to the health center and another thermal user while the electricity is sold to Ontario Hydro. Part of the project included the conversion of 15-psig steam-carrying equipment to hot-water service. Commercial success of this installation heralds a new era in the application of efficient gas turbines for power generation.
Turbine sets are inspected at their overhaul intervals throughout their operating lives. Using three examples, the present article describes the procedure in the inspection and assessment of steamturbines during overhauls and also deals with rehabilitation measures. In addition to the usual non-destructive tests and the recording of findings, computational life assessments are also considered. (orig.) [Deutsch] Turbosaetze werden waehrend ihrer Betriebszeit anlaesslich von Revisionen ueberprueft. Anhand von drei Beispielen wird in diesem Beitrag die Vorgehensweise bei der Pruefung und Bewertung von Dampfturbinen bei Revisionen und fuer Rehabilitationsmassnahmen dargestellt. Neben ueblichen zerstoerungsfreien Pruefungen und Befundaufnahmen erfolgten in Verbindung damit auch rechnerische Lebensdauerbewertungen. (orig.)
The complete determination of stroke/throughput curves at steamturbines for arbitrary valve positions usually only follows after the fundamental layout of the control valves, of the possible nozzle segments and of the turbine blading. A general fundamental equation and some design norms based on it are presented which may serve already before a fluidic layout of the turbine in detail as an optimizing predetermination of the properties concerning pressure loss and control statics of the metering components in the admission area. (orig.) [Deutsch] Die vollstaendige Bestimmung der Hub-/Durchsatzkurven an Dampfturbinen fuer beliebige Ventilstellungen erfolgt ueblicherweise erst nach der Grundauslegung der Stellventile, etwaiger Duesensegmente und der Turbinenbeschaufelung. Es werden eine allgemeine Grundgleichung und einige auf ihr aufbauende Entwurfsregeln angegeben, die zu einer optimierenden ...
TENSOMAX enables on-line monitoring of the thermal stress of the shaft to be performed in steamturbines, for which the TURBOMAX probe cannot be installed near the critical area of the shaft. TENSOMAX provides an alternative to the TURBOMAX with a slightly reduced accuracy of the simulation of the temperature distribution in the shaft. The high value placed on the operational performance of TENSOMAX remains, viz. that even with older turbines, and particularly in the case of turbines rehabilitated with a new shaft, careful and transparent operation is assured. (orig.) [German] Die Einrichtung TENSOMAX ermoeglicht eine Ueberwachung der thermischen Beanspruchung der Welle bei Dampfturbinen, bei denen die TURBOMAX-Sonde in der Turbine nahe der kritischen Stelle der Welle nicht einsetzbar ist. Daher stellt der TENSOMAX unter Beruecksichtigung minimaler Ungenauigkeit aufgrund der ...
Electrical power is generated by steamturbines (steam being produced by coal, oil, gas or nuclear reactors), hydro units, gas turbines, internal combustion engines, jet engines, and pumped storage plants. Nuclear Power Plants generate only 15% of the total electrical power in the US. Nuclear Power Plants being cheaper to run are generally base loaded. The pumped-storage and gas turbine plants have ideal characteristics for peaking duty. In the pumping mode, pumped storage plants are used to provide additional system load and in the generating mode, they supply reactive power during peak load demands. Gas turbine plants have higher running costs, but are used as peaking units with a fast start capability. Fossil power plants need a minimum of 1 hour to stabilize expansion in the boiler and turbine generator. Due to a more competitive power ...
During the last 15 years cycles with CO{sub 2} capture have been in focus, due to the growing concern over our climate. Often, a natural gas fired combined cycle with a chemical absorption plant for CO{sub 2} capture from the flue gases have been used as a reference in comparisons between cycles. Neither the integration of the steam production for regeneration of amines in the combined cycle nor the off-design behaviour of such a plant has been extensively studied before. In this paper, the integration of steam production for regeneration of the amines is modelled at design load and studied in off-design conditions for a combined cycle. Different ambient conditions and part-load strategies and their influence on the cycle performance are also examined. Of particular interest is a novel strategy with the possibility of longer life of gas turbine blading, with marginal loss in efficiency. The off-design performance of the ...
Industrial companies are being forced by increasingly restrictive environmental legislation to implement power station technology which is environmentally compatible and which conserves scarce resources. Gas and steamturbine power stations have been causing a sensation in this field for some time. This article gives an introduction to gas and steamturbine power stations in the 4 MW to 30 MW size range. The designs of the plants described here not only provide for electricity generation by gas and steamturbines however, but also designs specific to particular companies for process steam and district heating supply. (orig.) [Deutsch] Durch immer restriktivere Umweltschutzgesetze werden die Industrieunternehmen zu einer umwelt- und ressourcenschonenden Kraftwerkstechnik gedraengt. Auf diesem Gebiet sorgen nun seit geraumer Zeit ...
The Externally-Fired Combined Cycle (EFCC) is an attractive emerging technology for powering high efficiency combined gas and steamturbine cycles with coal or other ash bearing fuels. In the EFCC, the heat input to a gas turbine is supplied indirectly through a ceramic air heater. The air heater, along with an atmospheric coal combustor and ancillary equipment, replaces the conventional gas turbine combustor. A steam generator located downstream from the ceramic air heater and steamturbine cycle, along with an exhaust cleanup system, completes the combined cycle. A key element of the EFCC Development Program, the 25 MMBtu/h heat-input Kennebunk Test Facility (KTF), has recently begun operation. The KTF has been operating with natural gas and will begin operating with coal in early 1995. The US Department of Energy selected an EFCC ...
Proactive qualification is today an integral part of the development process for steamturbines used in steam and combined cycle power plants. By providing experimentally based `random` variables, such as the steam path efficiency and blading reliability, it makes a valuable contribution to the economic `random` variables of the power plant, e.g. the rate of return, as viewed by the customer. One of the areas in which proactive product and process qualification plays an important role is the development of LP steam paths. (orig.) [Deutsch] Die proaktive Qualifikation ist heute fester Bestandteil des Entwicklungsprozesses bei Dampfturbinen, die fuer den Einsatz in Dampf- und Kombikraftwerken bestimmt sind. Sie leistet mit Hilfe experimentell ermittelter `Zufalls`-Variablen, wie z.B. Wirkungsgrad der Fluten und Zuverlaessigkeit der Beschaufelungen, einen wertvollen Beitrag zu den fuer ...
The Coal Fired Combined Cycle (CFCC) is the unique powerplant concept developed under the leadership of the General Electric Company to provide a direct coal-burning gas turbine and steamturbine combined cycle powerplant. On the basis of previous studies and confirming work under this contract, General Electric continues to believe that the CFCC approach offers important advantages over alternate approaches: higher powerplant efficiency in the combustor temperature range of interest; reduced combustor/steam generator corrosion potential, due to low fluid-bed tube temperature (as contrasted to the air in tube cycle); and increased gas turbine bucket life from improved material protection systems. The objective of this program is to evaluate the coal fired combined cycle powerplant conceptual design, and to conduct a supporting development program. The supporting development is ...
The Externally-Fired Combined Cycle (EFCC) offers a method for operating high-efficiency gas and steamturbine combined cycles on coal. In the EFCC, an air heater replaces the gas turbine combustor so that the turbine can be indirectly fired. Ceramic materials are required for the heat exchange surfaces to accommodate the operating temperatures of modern gas turbines. The ceramic air heater or heat exchanger is the focus of this program, and the two primary objectives are (1) to demonstrate that a ceramic air heater can be reliably pressurized to a level of 225 psia (1.5 MPa); and (2) to show that the air heater can withstand exposure to the products of coal combustion at elevated temperatures. By replacing the gas turbine combustor with a ceramic air heater, the cycle can use coal or other ash-bearing fuels. Numerous programs have attempted to fuel high ...
The Externally-Fired Combined Cycle (EFCC) offers a method for operating high-efficiency gas and steamturbine combined cycles on coal. In the EFCC, an air heater replaces the gas turbine combustor so that the turbine can be indirectly fired. Ceramic materials are required for the heat exchange surfaces to accommodate the operating temperatures of modern gas turbines. The ceramic air heater or heat exchanger is the focus of this program, and the two primary objectives are (1) to demonstrate that a ceramic air heater can be reliably pressurized to a level of 225 psia (1.5 MPa); and (2) to show that the air heater can withstand exposure to the products of coal combustion at elevated temperatures. By replacing the gas turbine combustor with a ceramic air heater, the cycle can use coal or other ash-bearing fuels. Numerous programs have attempted to fuel high ...
In recent years intergranular stress corrosion cracking has occurred world-wide in the shrink-fitted discs of low pressure turbine rotors made of low alloy steels. Only in a few cases steam impurities such as NaOH, Na_2CO_3, Na_2SO_4, H_2S or NaCl, which initiate SCC, could be found. To clarify the SCC-behaviour experiments on turbine disc steels with different chemical compositions and yield strength were performed in high purity water. The results show, that chemical composition has no effect on the crack initiation. Under high purity water conditions no crack initiation due to stress corrosion cracking is observed on the steel with a yield strength of 850 N/mm"2. On the steel with a yield strength of 1250 N/mm"2 which is not used in service, crack initiation occurs in pure water. But if sharp cracks already exist, crack propagation occurs in both cases. The investigations showed, that stress corrosion cracking of ...
A century of technical development put steamturbines on a high level regarding efficiency and reliability. This procedure is still ongoing. The technological-commercial point of view - influenced intensively by liberalisation of the energy-market - makes great demands on field services. Well suited concepts in service and modernization are the solutions, as shown in NPP Emsland upgrade. [German] Ein Jahrhundert technischer Entwick lung brachte Dampfturbinen auf ein hohes Niveau bezueglich Effizienz und Zuverlaessigkeit. Dieser Vorgang ist auch in der heutigen Zeit nicht ab geschlossen. Die technologisch-wirtschaftliche Betrachtungs weise '' von der Liberalisierung des Strommarktes intensiv beeinflusst '' stellt dementsprechend hohe Anforderungen auch an den Kraftwerksservice. Massgeschneiderte Modernisierungs- und Servicekonzepte sind die Antwort, wie das Beispiel Kernkraftwerk Emsland zeigt. (orig.)
Liberalisation of the energy market will lead to enhanced use of environment-friendly, high-efficiency combined-cycle power stations - a great challenge to steamturbine producers. In this highly competitive market, advanced technology and interesting technical features are key issues. MAN Turbomaschinen AG GHH BORSIG, Oberhausen and Berlin, have been producers of steamturbines since 1905. Performance optimisation is the main aspect of development today. [German] Die jetzt eingeleitete Liberalisierung des Energiemarktes wird in der Zukunft den verstaerkten Einsatz von neuen umweltfreundlichen und zugleich hoch effizienten Kombikraftwerken notwendig machen. Eine grosse Herausforderung an fuehrende Hersteller modernster Dampfturbinen. Eine ausgereifte Technik sowie technische Alleinstellungsmerkmale sind im heutigen Verdraengungswettbewerb eine Voraussetzung bei Industriedampfturbinen. Seit dem Jahre ...
LP steamturbine retrofits are generally undertaken as a result of mechanical problems, for example due to stress corrosion cracking, torsional vibration or erosion. They present plant operators with an opportunity to introduce advanced aerodynamic technology, and at the same time improve efficiency and availability. Standard components, the majority proven in long-term service, can be used to obtain a permanent solution to the problems. In several European countries, retrofits have been carried out on intact LP steamturbines owned by utilities whose primary motivation is efficiency improvement. (orig.) [Deutsch] Niederdruck-Dampfturbinen werden in der Regel nur dann nachgeruestet, wenn waehrend des Betriebes Probleme durch Spannungsrisskorrosion, Torsionsschwingungen oder Erosion auftreten. In solchen Faellen bietet sich die Gelegenheit, eine moderne aerodynamische Loesung zu waehlen, die gleichzeitig ...
The subject of FDD (fault detection and diagnosis) has gained widespread industrial interest in machine condition monitoring applications. This is mainly due to the potential advantage to be achieved from reduced maintenance costs, improved productivity and increased machine availability. This paper presents a new FDD scheme for condition machinery of an industrial steamturbine using a data fusion methodology. Fusion of a SVM (support vector machine) classifier with an ANFIS (adaptive neuro-fuzzy inference system) classifier, integrated into a common framework, is utilized to enhance the fault detection and diagnostic tasks. For this purpose, a multi-attribute data is fused into aggregated values of a single attribute by OWA (ordered weighted averaging) operators. The simulation studies indicate that the resulting fusion-based scheme outperforms the individual SVM and ANFIS systems to detect and diagnose incipient steam ...
A new material has been developed for welded low-pressure shafts in steamturbines. Nine test welds were examined in order to confirm the chemical analysis. A shaft disc with an optimized composition was produced and destructively tested. The new material demonstrates, both in a total forging and also in a joint weld examined, excellent strength and toughness characteristics as well as excellent resistance to corrosion. Accordingly, all the requirements for welded low-pressure shafts in steamturbines are fulfilled. (orig.) [Deutsch] Fuer geschweisste Niederdruckwellen in Dampfturbinen wurde ein neuer Werkstoff entwickelt. Zur Festlegung der chemischen Analyse wurden 9 Versuchsschmelzen untersucht. Mit optimierter Zusammensetzung wurde eine Wellenscheibe hergestellt und zerstoerend untersucht. Der neue Werkstoff zeigt sowohl im gesamten Schmiedestueck als auch in einer untersuchten ...
This paper provides some results of the research works at low pressure components of steamturbines and some construction solutions resulting in a modernisation. The problems of turbine phases for the transonic flow are analysed with respect to reducing profile and margin losses. The origin and flow of wet steam and its influence on corrosion and erosion is investigated. Inlet and outlet casing of the flow channels and transfer diffuser between second last and last phase are mentioned. (orig.) [Deutsch] Im Beitrag werden einige Ergebnisse der Forschung der Teile von ND-Teilen der Dampfturbinen angegeben, und werden irgendeine Konstruktionsloesungen, die fuer ihre Modernisierung guenstig sind, beschrieben. Kurz wird die Problematik der Turbinenstufen fuer die transsonische Stroemung analysiert, mit Hinsicht auf die Erniederung der Profil- und Randverluste. Weiter ist die Aufmerksamkeit der Entstehung und ...
There are good prospects for silicon carbide anti-corrosion coatings on fuel elements to be realised, which opens up the chance to reduce the safety engineering requirements to the suitable design and safe performance of the ceramic fuel element. Another possibility offered is combined-cycle operation with high efficiencies, and thus good economic prospects, as with this design concept combining gas and steamturbines, air ingress due to turbine malfunction is an incident that can be managed by the system. This development will allow economically efficient operation also of nuclear power reactors with relatively small output, and hence contribute to reducing CO_2 emissions. (orig./DG).
The report summarizes ten years of experience in the analysis and evaluation of ultrasonic testing data measured in turbine and generator rotors. Apart from the information on type, position, size and distribution of flaws, the expert knowledge achieved in an interpretation of ultrasonic signals yields further insight, as e.g.: - Confirmation of assumptions taken as a basis for fracture-mechanical analysis of these flaws with regard to crack initiation and crack growth under low-cycle fatigue conditions (O=0.7-1 Rp 0.2, N<25.000 growth in length); - enhanced information on a correlation of ultrasonic testing data with the real flaw size. (orig.).
The Coal Fired Combined Cycle (CFCC) power system thermodynamic cycle is illustrated schematically. Pressurized air supplied at the discharge of gas turbine compressors is ducted to the pressure vessel of pressurized, fluidized-bed, combustor-steam generator modules. The air is introduced in parallel to the beds, entering through distribution grids beneath each bed. Steam generation tubes are buried within the beds and are also arranged as membrane tube walls enclosing the four sides. Crushed coal (1/4 inch x 0) is pneumatically fed at locations just above the air inlet grids at the bottom of each bed. Dolomite is similarly fed to the individual beds. The coal is burned at a temperature below the ash fusion point. Sulfur is removed in the fluid beds through reaction of the SO/sub 2/ with CaCO/sub 3/ and O/sub 2/ to form solid CaSO/sub 4/ and CO/sub 2/ gas. The combustion gases leave the beds at a temperature in the range of ...
The objectives of this program are to evaluate the Coal Fired Combined Cycle (CFCC) power plant conceptual design and to conduct supporting development programs for pressurized fluidized bed technology advancement in combustion/steam generator, gas turbine and hot gas cleanup technologies. The Coal-Fired Combined Cycle is the unique power plant concept developed under the leadership of the General Electric Company to provide a direct coal-burning gas turbine and steamturbine combined-cycle power plant. The advantages of the combined cycle for higher efficiency and the potential of the pressurized fluidized bed combustor improvements in emissions could offer a new and attractive option to the electric utility industry. The CFCC approach provides for cooling the fluid bed combustor through the use of steam tubes in the bed which supply a ...
In the context of the special research area 561 (Thermally highly loaded, open-porous and cooled multi-layer systems for combined-cycle power stations), the actual technical and scientific realizations are to be extended and new scientific bases are to be created in order to realize total efficiencies of 65 %. In addition, innovative material solutions and new concepts must be compiled for the cooling and drainage. Under this aspect, the author of the contribution under consideration reports on the development of open-porous multi-layer systems for steamturbines of the 700 C technology. It results an efficiency potential of 12 % and a potential of 15 % with the reduction of CO{sub 2} in relation to the actual state of the art. Thereby, the potential of future combined-cycle power stations is not yet exhausted.
Modern commercial alloys are not suited for future steamturbines of operating temperatures beyond 700 C. #gamma#'-hardened alloys like Waspaloy have good mechanical characteristics but have defects when large batches are melted. #gamma#'/#gamma#''-hardened alloys like Inconel 706, on the other hand, are easy to produce but have insufficient microstructural long-term stability and insufficient creep strength. Mixed crystal solidified alloys like Inconel 617 have excessive yield stress at forging temperatures. Two new alloys were therefore developed. Results so far show that they have good production characteristics but insufficient mechanical characteristics. The reasons for this are currently under investigation. (orig.)
The control valve for a large steamturbine must be operated linearly to be run by an automatic control system in a power plant. It is, however, found that the flow increase is much greater for a given valve position change near the closed end of travel than it is near the open end. Accordingly, the desired linearization will be achieved if the valve is opened less near the closed end of travel and greater near the open end. The previous way for linearization was to utilize the cams, which is called the mechanical hydraulic control (MHC). The MHC was afterward improved by producing the nonlinear electric compensation to the nonlinear system of control valves, viz. the electro hydraulic control (EHC). This paper addresses the principle of linearization.
The control valve for a large steamturbine must be operated linearly to be run by an automatic control system in a power plant. It is, however, found that the flow increase is much greater for a given valve position change near the closed end of travel than it is near the open end. Accordingly, the desired linearization will be achieved if the valve is opened less near the closed end of travel and greater near the open end. The previous way for linearization was to utilize the cams, which is called the mechanical hydraulic control (MHC). The MHC was afterward improved by producing the nonlinear electric compensation to the nonlinear system of control valves, viz. the electro hydraulic control (EHC). This paper addresses the principle of linearization.
The adoption of a cogenerator integrated system is described. The dry kernel, a woody residue of olive pressing, is produced in very large quantities and could therefore be used in high pressure condensing-extraction team turbines to supply on-site electricity and steam needs. This system is becoming more and more interesting since it produces an excess of electricity which could be sold, e.g. to the electric utility. Such a cogeneration system is discussed in terms of efficiency, capital cost, near-time commercial viability and power-to-fuel costs. The economical analysis is presented for olive press-cake processing plants and can be extrapolated to biomass-based industries having the same characteristics. An energy audit has been carried out on 16 plants. (Author)
Concepts involving combined gas-turbine/steam-turbine power-generation plants, in which the fuel gas for the gas turbine is produced via the gasification of coal, are now extremely advanced. This technology already permits efficiencies of around 50% current development targets view 65% as achievable. In conventional technology, efficiencies are tied to conditions, such as air and cooling-water temperatures, at the particular location. In combined-cycle power plants, the properties of the fuel coal also play an important part. There are, in face, coals which can be more advantageously used in a combined-cycle power plant than in a conventional one. These differences, combined with advantageous concepts for coal-fired combined-cycle power-generating plants, are presented and analyzed. Particular attention is devoted to individual losses occurring at coal conversion, thermodynamic cycles, integration of processes and internal consumptions. 14 ...
So far, publications in turbomachinery engineering have tended to neglect the description of control systems and strategies which could be converted into practical guidelines for turbine operation. The contribution describes the power station turbine as a basis for modelling the control stage. The solutions will serve as a basis for further type-specific investigations of the problem. [German] Eine vornehmlich regelungstechnisch ausgerichtete Beschreibung des thermodynamisch-mechanischen Wirkungsgeschehens im Bereich der Regelstufe von Dampfturbinen sowie deren Umsetzung in schluessige, betriebsrelevante Aussagen fehlen bislang in der Turbomaschinenliteratur. Im Beitrag werden am Beispiel der Kraftwerksturbine die Grundlagen fuer eine modelltechnische Nachbildung der Regelstufe entwickelt. Die Loesungen dienen als Ausgangsbasis fuer weitere typenspezifische Bearbeitungen dieses Problems. (orig.)
Excessive erosion of the labyrinth seal of a 100 MW geothermal turbine has been investigated. This study used computational fluid dynamics (CFD) and aims to identify one cause of erosion and a possible solution for substantially reducing it. The predictions were based upon a numerical calculation using a CFD model of the labyrinth seal with a water/steam flow containing hard solid particles and solved with a commercial CFD code: Fluent V5.0. The results confirmed the existence of flow conditions that play a major role in the rotor labyrinth seal erosion. Afterwards, the flow path was simulated with changes of rotor labyrinth seal geometry, which are indeed feasible of being implemented. The results confirmed that it is possible to reduce the erosion process by approximately 80% by incorporating a steam flow deflector in the fourth stage diaphragm, which changes the steam flow direction in the inlet zone ...
The authors report how the Midland cogeneration venture (MCV) is repowering the incomplete Midland nuclear plant to operate as a gas-fired combined cycle cogeneration facility. They discuss how their company is responsible for performing engineering, procurement, licensing, construction, start-up, training, and operational assistance for this facility. As shown, twelve gas turbine generator sets supply heat to twelve heat recovery steam generators (HRSGs), which are headered together on the steam side to provide energy to either of two existing steamturbine generators. This combination of equipment enables approximately 1,380 MWe of electrical generation capability, while supplying an average steam flow of 629,000 lbs/hr to an adjacent Dow Chemical Company pant. The MCV facility will also provide 60 MW of electric power to Dow. The authors report how the ...
Owing to their key function in power production the technology of gas- and steamturbines has a very high importance. Gas turbines in particular have become much more efficient and show higher performance in cogeneration plants. The VDI group on materials engineering puts these issues at the centre of this report whose focus is on measures necessary to increase plant availability: damage analysis, materials optimisation, supervision of construction and repair. The report which looks at applications and practical experience is adressed to operators of gas-, steam-, and water turbine plants, manufacturers of turbines and their components as well as maintenance companies, experts and insurance engineers. (orig.) [German] Aufgrund ihrer Schluesselposition bei der Stromerzeugung kommen den Gas- und Dampfturbinen eine sehr hohe technische Bedeutung zu. Insbesondere ...
Thermodynamic consideration and process calculations at equilibrium conditions showed that processes for separating gas mixtures by partial condensation at low temperatures using turboexpanders have got less energy losses than processes with quasi isobar partial condensation. Compared to the low-pressure parts of condensing steamturbines in turboexpanders less erosion problems are to expected for such separating processes. Separation of liquid in the machine, however, is more difficult withouf additional measures. (orig.).
The advantages and disadvantages of single-point or double-point bearing of rotors with several single shafts are illustrated by examples from the KWU series. The design features of modern bearings are described. Some results from the test program for the development of these bearings are reported. In the last section the vibration behavior of the shafts is considered. Various phenomena - like self-excited vibrations and those caused by unbalance or the influence of partial admission - are briefly discussed. (orig.).
The seawater in the intake structure flows into the large pump to with draw excess heat from the turbinesteam condenser. In the intake structure of a nuclear power plant, undesirable pump operating characteristics such as vortices, impeller damages and non-uniform pump-approach flow around the pump bells take place frequently due to poorly-arranged intake geometry. In this study, physical modeling test was performed to predict the hydraulic phenomenon, and proposed flow control devices.
Revisions at steamturbines should present a problem-free procedure due to the long use of these machines. Changes in the market result in difficulties during the inspection work. The shortage of qualified personnel and manufacturing capacities are the cause for these difficulties. Important procedures of revisions are described in detail in the VGB regulations. Direct contacts between the customers and the suppliers facilitate the expirations substantially. In the case of good planning and under consideration of the well-known regulations, a revision can be accomplished to the satisfaction of customers and suppliers.
Steamturbines of the new power plant generation enable the realisation of over-critical steam parameters with 600 C and 300 bar by means of simple and double resuperheating. Extensive research work in the field of material technology has provided the pre-conditions. Forged pieces, castings, high-temperature ferritic 9 - 10 % CrMoV steels, which are additionally alloyed with niobium, nitrogen and wolfram, are used in steamturbines. A proof of strength for shaft and cast steels is available by means of a long-term stress-rupture test of up to max. 60,000 hours. The strength of turbine steels exceeds the one in tube and header steels (x 10 CrMoVNbN 9 1). (orig./MM) [Deutsch] Dampfturbinen der neuen Kraftwerksgeneration erlauben heute die Realisierung von ueberkritischen Dampfparametern mit 600 C und 300 bar mit einfacher und zweifacher Zwischenueberhitzung. ...
The vibration behavior of turbomachine bladings is described, and the behavior of different kinds of coupled low pressure stages was experimentally investigated. Besides purely stationary flow conditions, conditions were also considered where pulsating fl...
This article describes a new natural-gas-fired combined cycle cogeneration plant in Bellingham, Washington. The topics of the article include community impact, siting constraints, natural gas fuel, the flexibility provided by the steamturbine, the cooling tower and pumps, air-quality, noise, and cooling water system constraints, and community relations program.
A numerical method for the calculation of unsteady, inviscid turbomachine flow in the transonic velocity range is described. The calculation of complete stages is possible. If the flow layer geometry is given, the flow field can be determined by independe...
By retrofitting the existing steamturbine dual purpose power plant with a gas turbine plant and a secondary waste heat boiler the Technische Werke Ludwigshafen AG have considerably improved the energy generation in energetic, economic and ecological terms. The extension of the existing system to a combined cycle process has lead to this positive effect. The erection of a boiler plant during the first two construction phases has fully met the optimistic expectations. (orig.) [Deutsch] Mit der Nachruestung eines vorhandenen Dampfturbinen-HKW um eine Gasturbinenanlage mit nachgeschaltetem Abhitzekessel haben die Technischen Werke Ludwigshafen AG ihre Energieerzeugung entscheidend in energetischer, oekonomischer und oekologischer Sicht optimiert. Insbesondere die Erweiterung des vorhandenen Systems zu einem GuD-Prozess fuehrt zu dieser positiven Bilanz. Die Errichtung der Kesselanlage in den ersten beiden Bauabschnitten hat ...
Electricity generation from natural gas in gas turbine units can be made substantially more efficient by preliminary methane conversion to a synthesis gas containing hydrogen and carbon monoxide and/or by the use of some of the synthesis gas produced in industry. An alternative improvement involves the introduction of solid oxide fuel cells (SOFCs) and the use of the synthesis gas in them. In this study, a modified scheme of gas turbine cycle that includes an SOFC, a membrane reactor (instead of a traditional combustion chamber), and a catalytic reactor to perform methane conversion to produce hydrogen (synthesis gas) is proposed. Variations of the energy and exergy efficiencies of the integrated system with operating conditions are provided, showing, for example, that SOFC efficiency is enhanced if the fuel cell active area is augmented. The SOFC stack efficiency can be maximized by reducing the steam generation while ...
Hydrogen is a potential alternative energy source and produced commercially by methane (natural gas) or LPG steam reforming, a process that requires high temperatures, which are produced by burning fossil fuels. However, since this process emits large amounts of CO_2, replacement of the combustion heat source with a nuclear heat source for 773-1173 K processes has been proposed in order to eliminate these CO_2 emissions. This paper proposes a novel method of low-temperature nuclear hydrogen production by reforming dimethyl ether (DME) with steam produced by a low-temperature nuclear reactor at about 573 K. The authors identified conditions that provide high hydrogen production fraction at low pressure and temperatures of about 523-573 K. By setting this low-temperature hydrogen production process at about 573K upstream from a turbine, it was found theoretically that the total energy utilization efficiency is about 50% and ...
This paper presents part-load evaluation of a natural gas-fired chemical looping combustion (CLC) combined cycle with CO2 capture. The novel combined cycle employs an air-based gas turbine, a CO2-turbine and a steamturbine cycle. In this combined cycle, the CLC reactors replace combustion chamber of the gas turbine. The proposed combined cycle has a net plant efficiency of about 52.2% at full-load, including CO2 compression to 200 bar. The part-load evaluation shows that reducing the load down to 60% results in an efficiency drop of 2.6%-points. However, the plant shows better relative part-load efficiency compared to conventional combined cycles. The pressure in CLC-reduction and -oxidation reactors is balanced by airflow control, using a compressor equipped with variable guide vanes. A combination of control strategies is discussed for plant start-up and shutdown and for ...
Economic and safe operation of nuclear power plants requires reliable steamturbines with high efficiencies. The progress in flow mechanics achieved over the past few years has allowed the use of powerful methods of flow calculation in developments of new blading with greatly enhanced efficiencies. Thanks to the latest manufacturing techniques, the newly developed blading systems can be produced at low cost. Next to progress in flow mechanics, also the broadbased use of advanced finite-element calculations resulted in a more thorough grasp of the many problems associated with structural mechanics assessment of steamturbine components. The theoretical methods have been supplemented by comprehensive efforts in fracture mechanics and experimental materials studies, thus helping to create a reliable knowledge base which will help to avoid the dreaded stress corrosion cracking phenomenon, in components of ...
One of the five projects selected for funding within the Clean Coal Technology Program is a project proposed by the Pennsylvania Electric Company (Penelec) of Johnstown, Pennsylvania. Penelec proposes to enter into a cooperative agreement with DOE to design, construct and operate a 600 ton-per-day, 66-megawatt (MWe), coal-fueled, externally-fired combined cycle (EFCC) electric power generation facility. The EFCC is an emerging technology with promise for operating highefficiency combined gas- and steam-turbine cycles on coal. The central feature of EFCC is its coupling of the gas turbine to an external, atmospheric-pressure, coal combustor via a hightemperature ceramic heat exchanger (CerHx{reg_sign}) developed by Hague International. The EFCC technology is attractive because, unlike competing combined cycles such as Integrated Gasification (IGCC) and Pressurized Fluidized Bed Combustion (PFBC), it eliminates the need for a costly gas cleanup ...
One part of the RWE measure catalogue in order to guarantee an environmental friendly and competitive electric power generation based on brown coal is to carry out measures improving the efficiency at existing steamturbines in RWE brown coal power plants. Since 1993 a total of 21 steamturbines with a gross capacity of 7,100 MW or net capacity of 6540 MW - this corresponds to approximately 70 % of the installed RWE brown coal power plant capacity - have been improved with an investment of approximately DM 500 million. The net block efficiency has been increased by 1.3 % on average. The planned net capacity increase of approximately 250 MW is still going to be achieved taking into account the pending enhancements. Nuclear power plant turbines have been successfully improved in the same way. Apart from the described retrofit programme measures to improve efficiency are carried out at ...
Restructured power markets require concepts not only for extending the lifetime of existing plants, but also concepts for reducing the life-cycle costs of existing older steam power plants in order to remain competitive with the most modern and advanced power generation technology such as combined cycle power plants. Out of the broad range of methods to extend service life and increase availability, and to increase power output and efficiency, this paper focuses on full repowering. Full repowering replaces the old fired boiler with gas turbine(s) and heat-recovery steam generators (HRSG) as heat input to the existing bottoming cycle and reuses the steamturbine (ST) condenser and further balance of plant (BOP) equipment. The potential offered by this concept is demonstrated. Repowering and modernization projects are executed if they result in economic benefits for the operator. ...
This paper focuses on the application and features of a unified multi-machine train condition monitoring and diagnostic system as applied to a 340 MW repowered combined cycle power plant. Modifications during repowering of the plant required the addition of gas turbines, and design changes to the boiler and steamturbine. Operational procedure during startup also had to be developed. In order to improve the economics of operation, enhancement of both plant operational efficiency and availability were required. Thus it was decided to implement an on-line plant-wide multi-machine Condition Monitoring System. In this paper, the details of the condition monitoring system and some of the design details of the power plant are presented. Requirements of a condition monitoring system applicable to a combined cycle plant are also covered. Salient system design features are explained. The system has been implemented in a combined ...
It is described a process of production of celulignin from biomass through acid pre-hydrolysis in continuous reactor made of advanced materials such as niobium, titanium and monel. The celulignin is a fuel of 28.50 MJ/kg of heating power. The utilization of this technology together with eucalyptus reforestation by vegetative propagation and high efficiency thermoelectric plant (triple cycle of steamturbine, gas turbine and MHD electrical generation) allow electric power production with competitive cost when compared to hydroelectric power. (author). 1 ref. 5 figs., 2 tabs
The thermal performance monitoring and optimization system TEMPO is developed at the OECD Halden Reactor Project. The system supports staff of nuclear power plants in identification and correction of problems, which cause small decreases in plant efficiency but which may lead to significant economical losses. The system-wide physical model consists of mathematical description of individual components, such as the reactor, the pumps, the heat exchangers, or the turbines, etc. TEMPO code has recently been extended with new steam generator (SG) models. The present paper summarizes the thermal-hydraulic modelling aspects of the vertical and the horizontal SG. The heat balance equations and their solution are shown with the appropriate initial and boundary conditions. The method of the calculation of the pressure losses are also introduced. The vertical SG model is based on a U-tube structure and treated as a 1D flow channel. The horizontal approach ...
Once again Brazil faces the possibility of an electricity shortage in the near future. The low level of rain and the consequent reduction of hydroelectric reservoirs (hydroelectric energy represents almost 80% the total Brazilian electricity generation) led to the dispatch of thermal plants based on natural gas and/or fuel oil. However, the recent crisis regarding the Bolivian natural gas supply to Brazil increased the risk of a shortage of this energy source. Hence, the uncertainty of the electricity supply scenario is pushing the electricity prices up in the near future. A possible alternative to increase the electricity supply is the maximization of the electricity surplus in sugarcane mills. Back in 1970's and 1980's, cogeneration plants in sugarcane mills were primarily designed to consume all bagasse, and produce steam and electricity to the process. The plants used medium pressure steam boilers (21 bar and 300 deg C) ...
Hydrothermal systems typically consist of hot permeable rock which contains either liquid or liquid and saturated steam within the voids. These systems vent fluids at the surface through hot springs, fumaroles, mud pools, steaming ground and geysers. They are simultaneously recharged as meteoric water percolates through the surrounding rock or through the active injection of water at various geothermal reservoirs. In a number of geothermal reservoirs from which significant amounts of hot fluid have been extracted and passed through turbines, superheated regions of vapor have developed. As liquid migrates through a superheated region of a hydrothermal system, some of the liquid vaporizes at a migrating liquid-vapor interface. Using simple physical arguments, and analogue laboratory experiments we show that, under the influence of gravity, the liquid-vapor interface may become unstable and break up into fingers.
Combined energy plants operating on the Brayton-Rankine cycle have gained wide acceptance as the most efficient energy conversion system. The technology is well proven and numerous research activities are underway to develop it further past its present plateau of performance. In developed and emerging economies alike, the current situation in the global economic market has caused the liberalisation of the energy industry in some countries, and in others it is causing a rethink of economic and energy policies. A result is that electric utility companies that have enjoyed a monopoly in power generation and distribution are seeing this privilege being eroded. This is opening up opportunities for independent power production and, consequently, for gas/steamturbine plants because of the technical merits of the technology and its ability to fill the vacuum being created in the energy industry. An economic model has been developed for carrying out ...
In this study, growth measurements of fatigue cracks in air and various simulated media for steamturbines were made by means of rupture-mechanical methods. In this connection, it was detected that even pure water leads to a clear increase in the fatigue crack rates of low-pressure rotor steels. In this connection, it was striking to observe that the crack propagation velocities at 100"0C were higher than at 160"0C. It is probable that the kinetics of the film formation at the crack tip was of importance. The inhibiting effect of the alkaline solutions is explained by the increasing stability of a film of Fe(OH)_2 at an increased pH value. Neither the frequency response nor the fractographic result indicate an influence of the stress crack corrosion. This can be explained by the fact that the incubation period (= the period to initiate an intercrystalline crack caused by stress crack corrosion at a transcrystalline fatigue crack tip) in the ...
The evaluation of radon concentration measurements in newly developing geothermal reservoirs with the objective of determining the ability of measured changes in noncondensible gas components, such as radon, to predict changes in the thermodynamic properties of the reservoir is described. This ability would be especially useful in liquid-dominated resources, where changes in steam fraction are sensitive to changes in reservoir temperature and fluid enthalpy. Radon measurements were made in samples separated by phase at the outlets of a prototype rotary separator turbine. The data were examined in relation to the thermodynamic properties of the geofluids supplied by the test well.
In recent years very good experience has been accumulated with self-supporting low-pressure blades. Today blades are constructed up to a length of 1060 mm (50 Hz) or 1360 mm (25 Hz). In this process modern computational methods from aerodynamics and also from mechanics are employed. The further development of computer technology also permits new methods, for example the use of curved fixed blading as well as the optimization of existing designs. (orig.).
Despite the fact that there is still a potential to improve the efficiency of classic brown coal power plants by various measures from 36% to approx. 40-41%, the essential big increase of the efficiency to values of approx. 46% can only be achieved by the transition to combined gas and steamturbine processes. This means for the solid fuel brown coal that a gasification is integrated into the power plant process. The combined cycle power plant with an integrated brown coal gasification represents this new power plant concept. The applied High Temperature Winkler method (HTW-method) is an advancement of the Winkler method that works at environmental pressure and was developed by the Rheinbraun AG. (orig./DG).
The nozzle-group regulation of steamturbines plays furtheron an important role in the operation of power stations owing to modern, adaptable control-technical valve timing possibilities. New procedures for a choice-connection of different nozzle areas via the control valves as well as the use of valve laps require, however, a differentiated consideration of the loss mechanism in the inlet area of the turbine, in order to be able to assess and minimize its specific heat consumption also at the operational points outside the layout- and calculation-technically fixed guarantee or valve points, respectively. The basic technical-physical stages to this are explained. (orig.) [Deutsch] Die Duesengruppenregelung von Dampfturbinen nimmt nicht zuletzt dank moderner, anpassungsfaehiger leittechnischer Ventilansteuerungsmoeglichkeiten weiterhin eine bedeutende Stellung beim Betrieb von Kraftwerken ein. Neue Verfahren zur wahlweisen ...
A new performance model of the externally fired combined cycle (EFCC) is implemented in ASPEN (Advanced System for Process ENgineering), a chemical process simulator. The model accounts for interactions within and between approximately a dozen major process areas. The new model is applied to case studies to evaluate the sensitivity of process performance to the ranges of uncertainty in key model inputs such as heat losses, carbon conversion, and air leakage rates, and to illustrate how alternative designs, including steam injection and flue gas desulfurization (FGD), can affect plant thermal efficiency and net power output. The model results suggest that careful attention to the design of the FGD system is needed, especially with respect to reheat, and that steam injection may offer cost savings associated with reducing the size of the steamturbine with little or no penalty on plant output or plant ...
In a Pb-Bi cooled direct contact steam generation fast reactor water is injected directly above the core, the produced steam is separated at the top and is send to the turbine. Neither the direct contact phenomenon nor the two-phase flow simulations in CFD have been thoroughly described yet. A first attempt in simulating such two-phase flow in 2D using the CFD code Fluent is presented in this paper. The volume of fluid explicit model was used. Other important simulation parameters were: pressure velocity relation PISO, discretization scheme body force weighted for pressure, second order upwind for momentum and CISCAM for void fraction. Boundary conditions were mass flow inlet (Pb-Bi 0 kg/s and steam 0.07 kg/s) and pressure outlet. The effect of mesh size (0.5 mm and 0.2 mm cells) was investigated as well as the effect of the turbulent model. It was found that using a fine mesh is very important in order ...
A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly ...
The project aim is to model the hybrid plant at Vaesthamnsverket in Helsingborg using artificial neural networks (ANN) and integrating the ANN models, for online condition monitoring and thermoeconomic optimization, at Vaesthamnsverket. The definition of a hybrid plant is that it uses more than one fuel, in this case a natural gas fuelled gas turbine with heat recovery steam generator (HRSG) and a biomass fuelled steam boiler with steamturbine. The project is a continuation of previous projects where ANN training was done with operational data from the plant. The ANN models have, if required, been updated to better suit the purpose of this project. The thermoeconomic optimization takes into account current electricity prices, taxes, fuel prices etc. and calculates the current production cost along with the 'predicted' production cost. The tool also has a built in ...
A comprehensive study of biomass production conversion and utilisation systems has been carried out to examine complete bio-energy systems from biomass in the forest to electricity delivered to the grid. Models have been derived for all of the key steps in an integrated process which have been compiled into an overall system model. Biomass production from short rotation forestry and from conventional forestry is modelled on an individual operation basis in terms of the performance and cost of each step. This includes planting, maintenance, harvesting, chipping, storage and transport. Biomass conversion includes pretreatment (reception, storage, handling, comminution, screening and drying); atmospheric gasification (generic gasifier, water scrubbing, gas engine); pressure gasification (generic gasifier, hot gas clean-up, gas turbine, HRSG, steamturbine); fast pyrolysis for liquid bio-fuel-oil (pyrolyser, oil storage, dual ...
The proposed method to analyze the composition of the cost of electricity is based on the energy conversion processes and the destruction of the exergy through the several thermodynamic processes that comprise a combined cycle power plant. The method uses thermoeconomics to evaluate and allocate the cost of exergy throughout the processes, considering costs related to inputs and investment in equipment. Although the concept may be applied to any combined cycle or cogeneration plant, this work develops only the mathematical modeling for three-pressure heat recovery steam generator (HRSG) configurations and total condensation of the produced steam. It is possible to study any nx1 plant configuration (n sets of gas turbine and HRSGs associated to one steamturbine generator and condenser) with the developed model, assuming that every train operates identically and in steady state. The ...
A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly ...
On nuclear power stations with high temperature reactors and helium turbine cycles (HTR-single circuits) the residual heat from the energy conversion process in the primary and intermediate coolers is removed from cycled gas, helium. Water, which is circulated for safety reasons through a closed circuit, is used for cooling. The primary and intermediate coolers as well as other cooling equipment of the power plant are installed within the reactor building. The heat from the helium turbine cycle is removed to the environment most effectively by natural draught cooling towers. In this way a net plant efficiency of about 40% is attainable. The low quantities of residual heat thereby produced and the high (in comparison with power stations with steamturbine cycles) cooling agent pressure and cooling water reheat pressure in the circulating coolers enable an economically favourable design of the overall ...
This paper deals with the externally coal-fired combined cycle (EFCC). A process simulation for different configurations of the EFCC-process is carried out as well as an investigation of the effect of the key parameters such as the gas turbine inlet temperature and the compressor intake airflow. The results show a promising potential of the efficiency. One component of this combined gas and steamturbine cycle is a high temperature heat exchanger that has to withstand the extrem chemical and thermal operating conditions. Fibre reinforced ceramics and combinations of them with monolithic ceramics seem to be the most promising materials for this application. A cost estimating of the EFCC-process shows that a competitive operation should be possible. (orig.) [Deutsch] Die Ergebnisse der Prozesssimulationen weisen ein vielversprechendes Wirkungsgradpotential des extern kohlebefeuerten Gasturbinenprozesses auf. Der fuer dieses ...
Within the context of practice-oriented constraints the speed and output power control of power plant turbines represents a big challenge for engineers for designing low order controllers with only a few parameter settings and in order to meet the requirements of the Deutsche Verbundgesellschaft. The results of a detailed study of the current standard and an improvement of the speed dynamic for load rejections are shown. (orig.) [German] Die Regelung der Drehzahl und die Leistung von Kraftwerksturbinen stellt im Rahmen von praxisorientierten Nebenbedingungen, wie z.B. dem Einsatz von Reglern geringer Ordnung mit wenigen Einstellparametern und den Vorgaben der Deutschen Verbundgesellschaft, eine grosse Herausforderung fuer den Entwicklungsingenieur dar. Die Ergebnisse einer ausfuehrlichen Untersuchung des bisherigen Standards und einer Verbesserung der Drehzahldynamik bei sogenannten Abfangpruefungen werden vorgestellt. (orig.)
The Chuetsu-oki Earthquake strongly shook the Kashiwazaki-Kariwa Nuclear Power Station with the ground motions exceeding the design values. The incidents include a fire breakout of the Unit 3 transformer, a release of spilled water containing small amount of radioactive materials to the non-radiation control area and subsequently to the environment at Unit 6, and a release of radioactive material from the main turbine condenser through the main stack of Unit 7 due to the delay stooping the turbine gland steam ventilator by the operator in manually, while every unit in operation was safety shutdown in the automatic mode ensuring the three fundamental safety functions of (a) reactivity control, (b) removal of heat from the core and (c) confinement of radioactive materials. Following integrity evaluation and performance testing of the overall plant, seismic safety of buildings, structures, equipment and pipelines on the basis ...
Developments in the past 10 -15 years in the fiels of `steel`, `boilers`, `steamturbines` and `environmental protection` show that the advanced coal dust furnace technology is another option of clean coal technology. The contribution discusses some of the current problems facing the main partners of the coal sector, e.g. coal producers, public utilities and suppliers of steel, boilers and turbines. (orig./GL) [Deutsch] Die Entwicklung der vergangenen 10-15 Jahre in den Bereichen `Stahl`, `Kessel`, `Dampfturbinen` und `umweltschutztechnische Anlagen` verdeutlicht, dass die fortgeschrittene Kohlestaubfeuerungstechnologie ebenfalls eine Option der `Clean Coal Technologies` ist. Im Rahmen dieses kurzen Aufsatzes wird nun versucht, einige zeitgemaesse Problemkreise der Hauptakteure des Strommarktes, wie z.B. des Kohlefoerderers, der Stromproduzenten und der Stahl-, Kessel- sowie Turbinenhersteller anzudeuten. (orig./GL)
Options for successfully using biogas depend on project scale. Almost all biogas from anaerobic digesters must first go through a gas handling system that pressurizes, meters, and filters the biogas. Additional treatment, including hydrogen sulfide-mercaptan scrubbing, gas drying, and carbon dioxide removal may be necessary for specialized uses, but these are complex and expensive processes. Thus, they can be justified only for large-scale projects that require high-quality biogas. Small-scale projects (less than 65 cfm) generally use biogas (as produced) as a boiler fuel or for fueling internal combustion engine-generators to produce electricity. If engines or boilers are selected properly, there should be no need to remove hydrogen sulfide. Small-scale combustion turbines, steamturbines, and fuel cells are not used because of their technical complexity and high capital cost. Biogas cleanup to pipeline or transportation ...
Testbed trials of the Sulzer RTA84 dual-fuel engine were successfully completed at the IHI Aioi engine works (Japan) in April 1986. This newly-developed engine, output range 15 to 40 MW, can be operated with both diesel or heavy oil and methane gas at comparable thermal efficiency and unchanged output. The RTA dual-fuel engine was developed in close collaboration between Sulzer Brothers Limited, Switzerland and its Japanese licensees Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), Nippon Kokan KK (NKK) and Sumitomo Heavy Industries Ltd. (SHI). Intended for the propulsion of LNG carriers, where the boil-off gas from the ship's cargo is exploited or for the generation of electricity in stationary plants, the RTA dual-fuel engine is an economic and reliable alternative to the steam or gas turbines.
Test bed trials of the Sulzer RTA84 dual-fuel engine were successfully completed at the IHI Aioi engine works (Japan) in April 1986. This newly-developed engine-type, output range 15 to 40 MW, can be operated with both diesel or heavy oil and methane gas at comparable thermal efficiency and unchanged output. The RTA dual-fuel engine was developed in close collaboration between Sulzer Brothers Limited and its Japanese licenses. Intended for the propulsion of LNG carriers, where the boil-off gas from the ship's cargo is exploited for the generation of electricity in stationary plants, the RTA dual-fuel engines is an economic and reliable alternative to the steam or gas turbine. The performance of the engine is discussed.
Combined gas and steamturbine processes based on direct coal firing show a high thermal efficiency. At RWTH Aachen, University of Technology, an experimental test furnace has been built to investigate the pressurized pulverized coal combustion (PPCC). The PPCC-facility has been constructed as a slag tap furnace. Particles hitting the walls at temperatures above the melting point cause slagging depositions and create a film flowing down the reactor walls. As a part of the PPCC-program different mathematical models have been developed and implemented into the CFD-code FLUENT to predict the behavior of slag films at the furnace walls. Numerical strategies and the mathematical models used are described in detail. 12 refs., 9 figs.
Apart from condensing the off-air condensers have a number of additional functions, which have been added more or less incidentally as development progressed. Advanced development of certain types of turbine condensers justifies the hope that these additional functions can be improved as power plants become cheaper and simpler.(orig.) [German] Kondensatoren haben neben ihrer Hauptaufgabe, der Kondensation des Turbinenabdampfes eine Reihe zusaetzlicher Funktionen, die sich z.T. im Laufe der Entwicklung eher beilaeufig ergeben haben. Der hohe Entwicklungsstand bei bestimmten Bauarten von Turbinenkondensatoren laesst die Erwartung zu, dass im Zuge der Vereinfachung und Verbilligung von Kraftwerksanlagen 'Nebenfunktionen' verbessert werden koennen. (orig.)
Diagnostic systems make it possible to recognize incipient faults in good time and help to increase the availability of power stations. The thermal efficiency and the effective terminal output are didicated by a number of influences. Deviations from the expected status can be identified via continuous recording of the operating parameters and calculation of derived data. An improved efficiency and economical load distribution lead to considerable cost savings. (orig.) [Deutsch] Die Verarbeitung von Messwerten und Signalen ermoeglicht eine umfassende Beurteilung des Anlagenzustandes und die Erkennung sich anbahnender Veraenderungen. Stoerungen, Schaeden oder eine unwirtschaftliche Betriebsweise koennen fruehzeitig erkannt werden. Erhoehte Verfuegbarkeit, geringerer Brennstoffverbrauch und optimierte Lastaufteilung bringen Kostenvorteile. (orig.)
The potential material class for use at 600"0C and more, e.g. for steamturbines with improved thermal efficiency, are austenitic steels. Using these steels with welded joints, it is to be considered that, by superposition of weld residual stresses and service stresses, extensive creep strains - and in the worst case crack formation - can occur locally. To assess the influence of these effects on service behaviour, different material states of CrNi-steels and Incoloy 800 were investigated with respect to strength, ductility and, especially, to crack and creep crack growth in the temperature range around 600"0C. It is shown that creep embrittlement, not microstructural changes as effected by weld heat input, causes heat affected zone (HAZ)-reheat cracking. Creep embrittlement can be avoided by special design and fabrication rules. (orig.).
Recently the increase of steam temperature and pressure of power plant is required to enhance the thermal efficiency and reduce the CO{sub 2} emission. For the application to advanced USC (Ultra Super Critical) boiler with steam temperature around 700 C, the application of Ni-based alloy such as Alloy617 will be necessary. A new Ni-based alloy USC141 (20Cr-10Mo-2Ti-Al-bal.Ni) with excellent creep rupture strength and low thermal expansion has been developed by Hitachi Ltd. and Hitachi Metals Ltd. as the candidate material for 700 C USC turbine components. In present work, to investigate the possibility for boiler tube application of USC141, its weldability and high temperature strength properties were experimentally examined. The tested material as solution-treated condition shows higher creep rupture strength than that of Alloy617. GTAW (Gas Tungsten Arc Welding) trials of tubular specimen using NIMONIC263 filler wire were ...
This document presents the analysis of the simulation of the loss of coolant accident at uprate power conditions, that is 2027 MWt (105% of the current rated power of 1931MWt). This power was reached allowing an increase in the turbinesteam flow rate without changing the steam dome pressure value at its rated conditions (1020 psiaJ. There are also presented the results of the simulation of the main steam isolation va/ve transient at overpressure conditions 1065 psia and 1067 MWt), for Laguna Verde Nuclear Power Station. Both simulations were performed with the best estimate computer code TRA C BF1. The results obtained in the loss of coolant accident show that the emergency core coolant systems can recover the water level in the core before fuel temperature increases excessively, and that the peak pressure reached in the drywell is always below its design pressure. Therefore it is concluded that the ...
The possibilities for heat recovery in a cast iron melting furnace were studied. A cupola furnace which produces 40 tonnes steel per hour, produces 25,000 Nm/sup 3//h of flue gases which contain 16-22% CO. Taking into account the heat losses at the chimney where fumes are cooled to 200/sup 0/C the recoverable heat is about 12.4-10/sup 6/ kcal/h which mainly consists of combustion heat in CO. This study showed that the heat can be used for the production of electricity, which will be used in the plant. Recovery of 87 kWh of electricity per tonne of steel produced is possible. A steamturbine driven generator of 3.5 MW will be required. The combustion of the low calorific gas (approximately 400 kcal/Nm/sup 3/) has been studied and gave positive results: wet CO gas can be burnt without addition of methane and preheating of air is not required. The pilot plant consisting of a thermic system (combustion chamber and equipment to produce and condense ...
Blades of modern steamturbines are designed for high efficiency and operational safety. Modern computer programs enable optimisation of design but factors like manufacturing, assembly, operation and downtimes still play an important role. Damage statistics show that blade damage still quite frequent. Selected cases from the Allianz damage assessment centre show some of the more frequent damage mechanisms. Damage is often caused when several factors come together. Prevention of follow-up damage requires early identification of beginning damage.(orig.) [German] Die Auslegung der Beschaufelung moderner Dampfturbinen hat die Vorgabe, einen hohen Wirkungsgrad bei gleichzeitig hoher Betriebssicherheit zu erreichen. Mit den heute zur Verfuegung stehenden Rechenprogrammen ist eine entsprechende Optimierung realisierbar. Fuer die langzeitige Betriebsbewaehrung haben aber Einflussgroessen aus Fertigung, Montage, Betrieb und Stillstand auch heute noch ...
Modern commercial alloys are not suited for future steamturbines of operating temperatures beyond 700 C. {gamma}'-hardened alloys like Waspaloy have good mechanical characteristics but have defects when large batches are melted. {gamma}'/{gamma}''-hardened alloys like Inconel 706, on the other hand, are easy to produce but have insufficient microstructural long-term stability and insufficient creep strength. Mixed crystal solidified alloys like Inconel 617 have excessive yield stress at forging temperatures. Two new alloys were therefore developed. Results so far show that they have good production characteristics but insufficient mechanical characteristics. The reasons for this are currently under investigation. (orig.) [German] Die heutigen kommerziellen Legierungen sind nicht geeignet fuer den Einsatz in zukuenftigen Dampfturbinen mit Betriebstemperaturen oberhalb 700 C. {gamma}'-gehaertete ...
A feasibility study test and 3 field trials were performed at Darlington NGS in 1996, 1999 and 2000 on ABB LP turbines. The scope of these trials was to commission in-situ automatic phased array systems capable to inspect blade roots and rotor steeples of L-0 and L-1 rows. GE disk-blade rim attachments were inspected at Bruce B nuclear station, in fall of 1999. The automated ultrasonic phased array technology is capable of high-speed rate and reliable detection and sizing. The capability demonstration was performed on mock-ups and reference blocks, using EDM notches. A custom built UT simulation software: Imagine 3D interfaces with SimScan to generates the spreadsheets/charts with target and probe coordinates and ultrasonic path and angles (refracted and skew) to hit the reference target. Examination of L-0 blade and rotor steeple grooves was performed with 2 phased array systems under networking. Data analysis was done in near-real time. Manual and automatic ...
The evaluation of possible manufacture-based defects in turbine shafts and housings for component serviceability relevance is of particular interest not only in post-manufacturing NDT but also in evaluation of NDT results obtained by in-service inspections of components with long service lives. The results discussed in the paper are summarized as follows: Most of the examined natural defects in the forgings and castings behave like cracks under the simulated operating conditions and hence may well be evaluated by fracture mechanical methods for their serviceability relevance determined by crack propagation under fatigue, creep and creep-fatigue stress. The empirical correlation of true defect size and US testing results (echo signal, echodynamics, attenuation) permits improved determination of true defect sizes in the turbine components. Care has to be taken to select the proper testing and evaluation methods in compliance with defect types. ...
In the current wind turbine generation system, there are substantial problems such as the maximum power of the wind turbine cannot be obtained under the fluctuating wind speed, high in cost and low in annual net electricity production (due to mismatch between a generator and a wind turbine). A new wind turbine generator optimized for the wind turbine output is presented in order to solve such problems. This wind turbine generator consists of a permanent magnet generator, a reactor and a rectifier, and uses neither a control circuit which requires standby electricity nor a PWM converter having a switching element. By selecting most appropriate combination of the permanent magnet generator having multiple windings and the reactor connected in series with each winding, the maximum output of the wind turbine can be obtained without using a ...
Convective cooling of turbine hot parts using a closed loop system is disclosed. Preferably, the present invention is applied to cooling the hot parts of combustion turbine power plants, and the cooling provided permits an increase in the inlet temperature and the concomitant benefits of increased efficiency and output. In preferred embodiments, methods and apparatus are disclosed wherein air is removed from the combustion turbine compressor and delivered to passages internal to one or more of a combustor and turbine hot parts. The air cools the combustor and turbine hot parts via convection and heat is transferred through the surfaces of the combustor and turbine hot parts.
A twin unidirectional impulse turbine has been proposed in order to enhance the performance of wave energy plant. This turbine system uses two unidirectional impulse turbines and their flow direction is different from each other. However, the turbine characteristics have not been clarified to date. The performances of a unidirectional impulse turbine under steady flow conditions were investigated experimentally by using a wind tunnel with large piston/cylinder in this study. Then, efficiency of the twin impulse turbine have been estimated by a quasi-steady analysis using experimental results.
This paper was produced as an input to the Swiss Confederation's 'Electricity Perspectives 2035' study made by the Swiss Federal Office of Energy (SFOE). A concept for the combined use of wood and natural gas in a combined-cycle power station is presented. The gasification of wood to provide fuel for the gas turbines and waste-heat boilers of such power stations is proposed as an alternative to just burning wood to provide heat for steam generators. Figures are quoted on the quantities of biomass and wood usable for energy applications in Switzerland. The energetic and financial efficiencies of wood-powered generation of heat and electricity are examined, as are the investments necessary and the costs incurred. Comparisons are presented between wood from forests, sawmill-wastes, scrap wood and natural gas as fuels.
The present guidelines supplement the 'VGB guidelines for the reduction of noise in thermal power plants' with indications for the ordering and quality assurance of the individual noise-producing machines and equipment of power plant operation. These guides are to simplify the commissioning and delivering for the orderer and deliverer. In addition, these guidelines are to lead to a successful cooperation of all parties in the reduction of the sound radiation. A precondition for this is an explanation of the sound technical demands which must be made on the single machines or mechanical equipment in power plant systems. A protection of the neighbourhood as well as operational personnel against noise according to the state of technology is to be achieved by a clear form of ordering and quality assurance. The ordering and assurance procedure for all aggregates in the region of the grounds of a power plant up to the high-voltage side of the machine transformers is included in these ...
A new type of passive cooling system has been invented (Forsberg 1993): the Temperature-Initiated Passive Cooling System (TIPACS). The characteristics of the TIPACS potentially match requirements for an improved reactor-cavity-cooling system (RCCS) for the modular high-temperature gas-cooled reactor (MHTGR). This report is an initial evaluation of the TIPACS for the MHTGR with a Rankines (steam) power conversion cycle. Limited evaluations were made of applying the TIPACS to MHTGRs with reactor pressure vessel temperatures up to 450 C. These temperatures may occur in designs of Brayton cycle (gas turbine) and process heat MHTGRs. The report is structured as follows. Section 2 describes the containment cooling issues associated with the MHTGR and the requirements for such a cooling system. Section 3 describes TIPACS in nonmathematical terms. Section 4 describes TIPACS`s heat-removal capabilities. Section 5 analyzes the operation of the ...
In the research of a more efficient, less costly, more environmentally responsible and less technically difficult method for generating electrical power from coal, `the Partially Gasified Coal Fired Combined Cycle with a CFBC with Different Speeds (DFBC)` is introduced by Tsinghua University. The high efficiency cycle includes gasification, compressed air heating in a fluidized bed immersed air heater followed by a combustor and the heat recovery of gas turbine exhausted gas used as the combustion of coal in the differential-velocity atmospheric circulating fluidized bed. Superheated steam is raised in the DFBC boiler. A preliminary analysis is made for the choice of combined cycle components. The computer program can be used to evaluate the design and off-design performance of the power plant. The simulation results show that the new system is a valuable coal fired combined cycle system for China, mainly to the improvement of the existing ...
An approximate solution was proposed in which a sensitivity analysis by the storage and release of heat was performed for the subject issues and in which an operating method was thereby determined for the equipment constituting the system by means of a linear programming. Accordingly, a heat storage type energy supply system for a district cooling and heating was taken up as a concrete object to be examined. This system consisted of a gas turbine generator, initial power receiving equipment, gas boiler, electric heat pump for ice heat storage, cooling tower, heat exchanger, steam absorbing refrigerating machine, ice heat storage tank, cold and warm water heat storage tank, etc. As a result of comparison between the proposed method and the resolving method, the former showed -0.92 to 2.58% in the increase in the operating cost compared with the latter. A case where the operating cost of the resolving method was sometimes larger than the proposed ...
During the past 15 years, 60 straw-fuelled and 25 wood-fuelled district heating stations were commissioned in Denmark, as well as 6 biomass-fuelled heating power stations. All of these plants are equipped with high-pressure boilers, heat exchangers for district heating, and steamturbines with generators. Today, 5 percent of the total energy consumed is provided by biomass fuels. With the new taxes on carbon dioxide emissions and measures to promote renewable energy sources, a 15 percent share can be expected soon. (orig/SR) [Deutsch] In Daenemark wurden in den letzten 15 Jahren 60 strohbefeuerte und 25 holzbefeuerte Fernwaermewerke in Betrieb genommen. Dazu sind in den letzten Jahren 6 biomassebefeuerte Heizkraftwerke gekommen. Alle Anlagen haben Hochdruckkessel, Waermetauscher fuer Fernwaerme und Dampfturbinen mit Generatoren. Heute werden in Daenemark 15 Prozent des Energieverbrauchs mit Biomasse gedeckt. Durch Besteuerung der ...
Rapid growth in economic development, coupled with the absence of an electric grid in large areas of the rural countryside, have created a need for new energy sources both in urban centers and rural areas in China. Environmental pollution from the increased use of coal-fired steamturbines to meet this capacity expansion is a concern. There is a growing interest in China to develop renewable-energy resources and technologies to meet energy demands and help mitigate pollution problems. In February 1995, Secretary Hazel O`Leary of the U.S. Department of Energy signed an Energy Efficiency and Renewable Energy Protocol Agreement with the Chinese State Science and Technology Commission in Beijing, China. Under this agreement, projects using photovoltaics for rural electrification are being conducted in Gansu Province in western China and Inner Mongolia in northern China, providing the basis for much wider deployment and use of photovoltaics for ...
The use of excitation system controls, specifically the Power System Stabilizer (PSS), to improve damping of power system oscillations and thus extend steady-state stability limits has been a subject of great interest in recent years. The desire to more fully utilize transmission capacity led to the installation of PSS controls on greater numbers of generating units to maintain stability margins. This paper addresses the tuning and adjustment of PSS controls in a two unit power plant. Both analytical studies and field test confirmations are presented. The practical difficulties of verifying the PSS control loop gain margin by testing are explored. A simplified procedure is outlined. The Lower Colorado River Authority (LCRA), Fayette Power Project (FPP) consists of two 683.7 MVA tandem compound steamturbine driven generators. The excitation systems are of the alternator rectifier type and the PSS control utilizes shaft speed as an input signal. ...
Modern oscillation- and analysis systems are often mentioned in the context of oscillation diagnosis which implies that this is a method of establishing the causes of the mechanical changes that cause the unwanted oscillation. Experience shows, however, that oscillation monitoring instruments can merely indicate oscillation symptoms at an early point in time. These findings must be interpreted in a machine-specific way and seen in the context of previous developments in order to establish the mechanical root cause of the matter. A 1000 MVA-generator shows that conventional oscillation measuring systems may also serve for diagnostic purposes within certain limits.(orig.) [German] Im Zusammenhang mit modernen Schwingungsmess- und Analysensystemen wird haeufig der Begriff der Schwingungsdiagnose verwandt und inpliziert, damit auch die Ursache von mechanischen Veraenderungen finden zu koennen, welche das beanstandete Schwingungsverhalten hervorruft. In der Praxis zeigt sich, dass dem Stand ...
As for No.2 plant in Sendai Nuclear Power Station, which is the fourth nuclear power generation facilities in Kyushu Electric Power Co., Inc., all works have been completed, and at present, the final trial operation is under way. In No.2 plant, many new techniques for raising the reliability and safety, improving the maintainability and reducing radiation exposure were introduced on the basis of the operation experience of PWRs obtained so far, similarly to No.1 plant. In this paper, the main items of the new techniques related to the design and construction of the plant are reported. No. 2 plant is a first improved and standardized plant having the thermal output of 2660 MW for standard three-loop PWRs, and the rated power output was set at 890 MW. As for the turbine, TC6F-40 in was adopted. As the improved design, a large reactor containment vessel, 17 x 17 type 9-grid fuel, improved steam generators, a reactor vessel cover of one-body type, ...
A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF ...
Modern combined cycle power plants with natural gas as the only fuel reach efficiencies of up to 58% for electric power generation. Nevertheless the reserves of natural gas are more limited compared to the reserves of coal. Therefore possibilities should be investigated to use coal for such plants also. One concept, that combines the use of coal in a combined cycle application with high efficiencies is examined in this paper. According to this concept the exhaust gas of the gas turbine (vitiated air) is the combustion air for the pulverised coal combustion, that takes place in the bottoming steam generator. Due to the low oxygen content of the vitiated air the burnout of the coal may be incomplete. In order to avoid the incomplete combustion of the coal and the resulting decrease of the efficiency of the plant and possible emission problems, a catalyst, that converts carbon monoxide and unburnt carbon to carbon dioxide should be installed ...
Modern combined cycle power plants with natural gas as the only fuel reach efficiencies of up to 55% for electric power generation. Nevertheless the reserve of natural gas is more limited compared to the reserve of coal. Therefore possibilities should be investigated to use coal for such plants also. One concept, that combines the use of coal in a combined cycle application with high efficiencies is examined in this paper. According to this concept the exhaust gas of the gas turbine (vitiated air) is the combustion air for the pulverized coal combustion, that takes place in the bottoming steam generator. Due to the low oxygen content of the vitiated air the burnout of the coal may be incomplete. In order to avoid the incomplete combustion of the coal and the resulting decrease of the efficiency of the plant and possible emission problems, a catalyst, that converts carbon monoxide and unburnt carbon to carbon dioxide, shall be installed between ...
Wind power is an increasingly significant renewable energy resource, producing no environmentally damaging C0{sub 2} emissions. The efficient production of electricity by wind turbines relies on aerodynamics: aerodynamics of wind turbines provides the fundamental solutions to efficient wind turbine design. Following a historical introduction, Part 1 of Aerodynamics of Wind Turbines is concerned with basic rotor aerodynamics, while Part 2 deals with structural aspects of the wind turbine and calculation of the loads on it. Topics covered include increasing mass flow through the turbine, performance at low and high wind speeds, assessment of the extreme conditions under which the turbine will perform and the theory for calculating the lifetime of the turbine. The classical Blade Element Momentum method is also covered, as ...
Wind power is an increasingly significant renewable energy resource, producing no environmentally damaging CO2 emissions. The efficient production of electricity by wind turbines relies on aerodynamics. Aerodynamics of Wind Turbines provides the fundamental solutions to efficient wind turbine design. Following a historical introduction, Part 1 of Aerodynamics of Wind Turbines is concerned with basic rotor aerodynamics, while Part 2 deals with structural aspects of the wind turbine and calculation of the loads on it. Topics covered include increasing mass flow through the turbine, performance at low and high wind speeds, assessment of the extreme conditions under which the turbine will perform and the theory for calculating the lifetime of the turbine. The classical Blade Element Momentum method is also covered, as are ...
A spreadsheet-based decision support system has been developed that allows easy evaluation of integrated biomass to electricity and biomass to ethanol systems. The Bioenergy Assessment Model (BEAM) has been developed to allow the techno-economic assessment of biomass to electricity and biomass to ethanol schemes, including investigation of the interfacing issues. Technical and economic parameters can be assessed for a variety of feedstocks, conversion technologies and generating cycles. Production modules are currently available for biomass supply from short rotation coppice and conventional forestry relevant to conditions and practices in NW Europe. The biomass conversion modules include pre-treatment (reception, storage, handling, comminution, screening and drying); atmospheric gasification (generic gasifier, wet gas scrubbing, dual fuel engine); pressure gasification (generic gasifier, hot gas filtration, gas turbine combined cycle); fast pyrolysis for liquid ...
Geologically estimated natural gas resources are 500 Tcm. With the advance in geological science increase of estimated resources is expected. Natural gas reserves in 2000 have been proved to be around 165 Tcm. As it is known the reserves are subject to two constraints, namely: capital invested in the exploration and drilling technologies used to discover new reserves. The natural gas scarcity factor, i.e. ratio between available reserves and natural gas consumption, is around 300 years for the last 50 years. The new discovery of natural gas reserves has given rise to a new energy strategy based on natural gas. Natural gas utilization is constantly increasing in the last 50 years. With new technologies for deep drilling, we have come to know that there are enormous gas resources available at relatively low price. These new discoveries together wth high demand for the environment saving have introduced a new energy strategy on the world scale. This paper presents an evaluation of the ...
Geologically estimated natural gas resources are 500 Tcm. With the advance in geological science increase of estimated resources is expected. Natural gas reserves in 2000 have been proved to be around 165 Tcm. As it is known the reserves are subject to two constraints, namely: capital invested in the exploration and drilling technologies used to discover new reserves. The natural gas scarcity factor, i.e. ratio between available reserves and natural gas consumption, is around 300 years for the last 50 years. The new discovery of natural gas reserves has given rise to a new energy strategy based on natural gas. Natural gas utilization is constantly increasing in the last 50 years. With new technologies for deep drilling, we have come to know that there are enormous gas resources available at relatively low price. These new discoveries together with high demand for the environment saving have introduced a new energy strategy on the world scale. This paper presents an evaluation of the ...
This third tome about energy systems completes the two previous ones by showing up advanced thermodynamical cycles, in particular having a low environmental impact, and by dealing with two other questions linked with the study of systems with a changing regime operation: - the time management of energy, with the use of thermal and pneumatic storage systems and time simulation (schedule for instance) of systems (solar energy type in particular); - the technological dimensioning and non-nominal regime operation studies. Because this last topic is particularly complex, new functionalities have been implemented mainly by using the external classes mechanism, which allows the user to freely personalize his models. This tome is illustrated with about 50 examples of cycles modelled with Thermoptim software. Content: foreword; 1 - generic external classes; 2 - advanced gas turbine cycles; 3 - evaporation-concentration, mechanical steam compression, ...
Due to thermal gradients and load changes steam-turbine casings suffer combined creep-fatigue loading. Creep and fatigue portions depend on service conditions. Special interest is focused on the behaviour of creep-fatigue cracks, originated from potential defects due to construction and manufacturing weldments, on residual lifetime assessment. The project deals with the crack-growth behaviour at 530deg C and r.t. of welded and unwelded heat-resistant cast steels: 1% CrMoV-cast (GS-17 CrMoV 5 11, two melts: low and high V-content) and 12% CrMoV-cast (G-X 22 CrMoV 12 1). The crack planes of CT-specimens investigated, taken from manual arc-welded plates, were situated in the heat-affected zone (HAZ). The fatigue, creep and combined creep-fatigue crack-growth behaviour was investigated by means of low-frequency (0.5 and 0.05 Hz) tests, holding-time (20 min) tests and constant load tests up to about 5 000 h. Metallographic investigations show that in the case of both 1% ...
Preserving customers` investments in capital goods is one of the strategic market services offered by ABB, and to this end the company has developed project-specific retrofit concepts especially for older power generation plant. A prime example of such a modernization is the Umm Al Nar East (UANE) combined cycle power station in Abu Dhabi, UAE. UANE has two gas turbines of type GT13D, which together generate 140 MW of electrical energy, and heat-recovery boilers which supply steam to a seawater desalination plant with a capacity of 80 million liters of drinking water per day. After almost 20 years in operation, UANE is being modernized. To address the owner`s concerns and minimize plant downtime, ABB has introduced Service, Operation and Rehabilitation (SOR) Key Account Management for Abu Dhabi. In the first phase of the modernization project, the static starting equipment was upgraded and the mechanical turbine governor ...
Nomographs have been developed to simplify site performance estimates for various types of gas turbine engines used for industrial applications. The nomographs can provide valuable data for engineers to use for an initial appraisal of projects where gas turbines are to be considered. General guidelines for the selection of gas turbines are also discussed. In particular, site conditions that influence the performance of gas turbines are described.
Aging degradation is a phenomenon we all experience throughout life, both on a personal basis and in business. Many industries have been successful in postponing the inevitable impact on their related systems and components through programs to maintain long-term reliability, maintainability and safety. However, this has not always been the case for nuclear power. While all power plants are experiencing the world trend of increasing operating costs with age, few (if any) have been able to fully define the parameters that solve the aging equation, particularly in relation to major components. Inspection and preventive maintenance have not been effective in predicting life-limiting degradation and failure. In CANDU nuclear plants, utilities are taking a comprehensive approach in dealing with the aging problem. Programs have been established to identify the current condition and degradation mechanisms of critical components, the failure of which would impact negatively on station ...
Gas turbine component protection remains essential but environmental regulations emphasize the gas-turbine efficiency. Heating and cooling are features often integrated into the GI air intake packages to provide the optimum operating conditions. This paper describes modern inlet air treatment systems and discusses their effectiveness. (author)
This paper describes the construction of PWR horizontal steam generator in Soviet Union, the water chemistry treatment for secondary side, the design of steam separator, the test of heat transfer characteristics and operation. (author).
Abstract In this paper, a new predictive model that can forecast the performance of a vertical axis wind turbine (VAWT) is presented. The new model includes four primary variables (rotor velocity, wind velocity, air density, and turbine power output) as well as five geometrical variables (rotor radius, turbine height, turbine width, stator spacing, and stator angle). These variables are reduced to include the power coefficient (Cp) and tip speed ratio (TSR). A power coefficient correlation for a novel VAWT (called a Zephyr Vertical axis Wind Turbine (ZVWT)) is developed. The turbine is an adaptation of the Savonius design. The new correlation can predict the turbine's performance for altered stator geometry and varying operating conditions. Numerical simulations with a rotating reference f...
The wind turbines with a flanged-diffuser shroud-so called ?wind lens turbine??-are developed as one of high performance wind turbines by Ohya et al. In order to investigate the flow characteristics and flow acceleration, the paper presents the flow velocity measurements of a long-type and a compact-type wind turbines with a flanged-diffuser shroud by particle image velocimetry. In the case of the long type wind turbine, the velocity vectors of the inner flow field of the diffuser for turbine blades rotating and no blades rotating are presented at Reynolds number, 0.9?105. Furthermore the flow fields between with and without rotating are compared. Through the PIV measurement results, one can realize that the turbine blades rotating affects as suppress the disturbance and the flow separatio...
Wave energy device teams have identified three varieties of air turbine as potentially applicable to wave energy devices. These are: conventional axial turbines; Wells, or self-rectifying, axial turbines and Francis turbines. This report examines the constructional requirements of these devices with regard to mechanical, environmental and manufacturing considerations. It is concluded that the major benefit of optimum material selection will be reduced manufacturing costs rather than enhanced turbine performance. A methodology of material selection has been established and candidate materials have been listed for the major components of each turbine type. Comparative costs for alternative materials are included, from which significant, potential economies have been identified. Recommendations are made aimed at achieving optimum material usage in the proposed ...
Results are presented of an extensive investigation of the characteristics of over two hundred low-head turbines manufactured all over the world that have been installed or are due to be installed in hydropower plants between 1953 and 1984. The research focused mainly on bulb turbines, with horizontal shaft arrangement and tubular turbines with their shafts either horizontal or inclined at an angle to the horizontal. The characteristics of the above mentioned type of turbines are presented in the form of statistical diagrams and regression equations suitable for preliminary design and feasibility studies of low-head hydro projects. Nomographs have been developed for displaying the relationships between the various turbine characteristics and comparing the important dimensions and parameters of turbines which have found common application in the hydropower ...
A new procedure for an efficient and sparing cleaning procedure of turbines was developed. The procedure uses cleaning and passivation chemicals that solve effectively and homogeneously salt and ferrous oxide coatings from turbines, avoiding attacks from corrosion, plugging and unbalances. In several high-pressure and condensation turbines the cleaning procedure has been already put into practice. (orig.)
Most wind farms consist of horizontal axis wind turbines (HAWTs) due to the high power coefficient (mechanical power output divided by the power of the free-stream air through the turbine cross-sectional area) of an isolated turbine. However when in close proximity to neighboring turbines, HAWTs suffer from a reduced power coefficient. In contrast, previous research on vertical axis wind turbines (VAWTs) suggests that closely spaced VAWTs may experience only small decreases (or even increases) in an individual turbine's power coefficient when placed in close proximity to neighbors, thus yielding much higher power outputs for a given area of land. A potential flow model of inter-VAWT interactions is developed to investigate the effect of changes in VAWT spatial arrangement on the array performance coefficient, which compares the expected average power coefficient ...
Biomass is one of the main natural resources in Sweden. The present low-CO{sub 2} emission characteristics of the Swedish electricity production system (hydro and nuclear) can be retained only by expansion of biofuel applications for energy purposes. Domestic Swedish biomass resources are vast and renewable, but not infinite. They must be utilized as efficiently as possible, in order to make sure that they meet the conditions for sustainability in the future. Application of efficient power generation cycles at low costs is essential for meeting this challenge. This applies also to municipal solid waste incineration with energy extraction, which should be preferred to its dumping in landfills. Hybrid dual-fuel combined cycle units are a simple and affordable way to increase the electric efficiency of biofuel energy utilization, without big investments, uncertainties or loss of reliability arising from complicated technologies. Configurations of such power cycles are very flexible and ...
National Power is building its first gas turbine combined cycle power station at Killingholme, situated to the south of the River Humber in the East of England. NEI ABB Gas Turbines Limited was awarded the turnkey contract in July 1990 to build a nominal 650 MW combined cycle power station based around three Asea Brown Boveri GT13E gas turbines. The project is outlined in this article. The plant is due for completion in July 1993. (author)
ABS>A horizontal steam generator design for the SM-2 was lysis to determine the per formance of such a steam generator under steady state operating conditions and during load transients, The configuration for this design is a two- drum unit consisting of a heat exchanger unit and separator drum interconnected by integral riser and downcomer. An analog computer was used to analyze the steam generator behavior Wring load transients. The effect of various design changes on the response of the steam generator to step chages in load was determined. The horizontal steam generator design was compared to the existing vertical steam generator design for weight, size, price, and performance. (auth)
Design process of steam generator and condenser at Russian nuclear power plant type WWER-1000 is identified. The four chapter of the books are organized as nuclear power plant, types of steam generators specially horizontal steam generator, process of steam generator design and the description of condenser and its process design.
Results are given of numerical simulation of three-dimensional pattern of flow of a two-phase steam-water mixture in the house of a PGV-1000 horizontal steam generator obtained using the BAGIRA best-estimate thermohydrodynamic computer codes. The space distributions of velocities and local void fractions in the steam generator housing for different modes of operation of power-generating unit are calculated and compared with available experimental data.
Results are given of numerical simulation of three-dimensional pattern of flow of a two-phase steam-water mixture in the house of a PGV-1000 horizontal steam generator obtained using the BAGIRA best-estimate thermohydrodynamic computer codes. The space distributions of velocities and local void fractions in the steam generator housing for different modes of operation of power-generating unit are calculated and compared with available experimental data.
During the present project the mechanisms of generation of low frequency noise (LFN) for upwind rotors has been investigated. A 3.6 MW turbine has been simulated with a noise prediction model from NASA in US. Running the model on this turbine a number of important turbine design parameters with influence on the LFN have been identified as well as other parameters not linked to the turbine design. Of important parameters can be mentioned 1) rotor rotational speed, 2) blade/tower clearance, 3) rotor configuration - upwind/downwind, 4) unsteadiness/turbulence in inflow. Further, the directivity characteristics of LFN has been computed as well as reduction in noise as function of distance from the turbine. In general low levels of LFN has been computed for the upwind rotor in standard configuration. (au)
The Burrard Thermal Generating Station is located at Port Moody, British Columbia, and burns natural gas to supply steam to six turbine units for generating up to 912 MW of electricity. The Burrard plant accounts for ca 8.7% of the provincial generating capability. Burrard is expected to continue to fill a vital role as a supplier of displaceable firm energy to the British Columbia Hydro system. In parallel with a renewed focus on Burrard from a system planning perspective, there have also been concerns about air pollution from the plant in the context of its possible effect on the region's air quality. To address this and other issues surrounding Burrard's future, B.C. Hydro established a project team to conduct a utilization study. The team's work focused on the role of Burrard in providing a reliable and profitable role in electricity generation, the options for dealing with the air quality issue, and the ...
Three systems for the heat supply in the built environment have been compared for the costs, the energy consumption and emissions of CO{sub 2}, NO{sub x} and SO{sub 2}. The heating systems compared are based on central heating boilers, district heating systems in combination with combined steam and gas turbine cycles, and heating by means of several gas engines. From the results it appears that the boilers demand the lowest investments. The district heating systems are more expensive. Both heating systems, however, show considerable savings of energy (55 to 70%). The exploitation costs depend strongly on the fuel price scenarios used and the assumptions with regard to interest and inflation. The emissions of CO{sub 2} are also considerably lower for both combined heat and power generating systems. The use of gas engines results in higher acidifying emissions compared to the system with the central heating boilers, and lower acidifying emissions ...
Analytical relations are obtained for estimating how the distributions of temperature and heat flux vary along a steam-generating tube and how the steam-generator power output reduces due to formation and accumulation of deposits.
Analytical relations are obtained for estimating how the distributions of temperature and heat flux vary along a steam-generating tube and how the steam-generator power output reduces due to formation and accumulation of deposits.
The effect of the water-chemical regime (WCR) on damage sustained by heating surfaces of steam generators at NPP is analyzed. It is indicated that phosphate treatment with minimal excesses of phosphates in the steamgenerator water is the most optimal method of managing the WCR regime of horizontal steam generators.
Statistical data on experience gained from operation of steam generators around the world are presented, problems arising in vertical and horizontal steam generators are described, and the conditions of heattransfer tubes used in them are compared.
The main problems encountered during the operation of horizontal steam generators are considered. Design features of the new PGV-1000MK and PGV-1500 steam generators are analyzed.
Measurement of local steam condensation rates of cocurrent stratified flow of steam and subcooled water was carried out at atmospheric pressure in a horizontal rectangular channel. The channel was constructed of stainless steel with pyrex glass windows, a...
A limited program of field measurements was undertaken in order to define the wind characteristics of the DOE/Sandia vertical axis wind turbine test facility. Because micrometeorological conditions under which a particular wind turbine is tested may have ...
The commercial potential of the 17 m, 100 kW Darrieus Vertical Axis Wind Turbine (VAWT) is discussed. Long term testing is in progress. As the first commercially adapted Darrieus turbines built by DOE, the superior cost, structural integrity, and output characteristics demonstrated by the prototypes appear particularly promising.
Many otolaryngologists perform septoplasty with or without turbinate surgery and the surgical method relies largely on the surgeon's clinical judgment. This study used computed tomography (CT) of the sinuses of 20 patients to examine the correlation between a unilateral deviated nasal septum and compensatory hypertrophy of the contralateral inferior turbinate to suggest guidelines for septal and turbinate surgery. The thickness of the mucosa and conchal bone, the projection angle of the conchal bone, and the distances between the conchal bone, and lateral nasal line and median line were measured. The volume of the inferior turbinate was measured from the three-dimensional reconstruction. Each measurement was compared with those of the nasal cavity on the contralateral and of normal control subjects. The inferior turbinate on the concave side had a significantly greater volume, ...
An experimental investigation of heat transfer characteristics for various configurations of air jets impinging on the leading edge inner surface of a gas turbine blade wall is presented. Three configurations were investigated, namely a slot jet, a round ...
A procedure has been developed for judging one-pile foundations for wind turbines. It appears that these foundations are good alternatives for block foundations. It is recommended to develop a program for testing one-pile foundations and to carry out a further research into their dynamic behavior.
A substantial design and development program has been underway in the United States of America on the Darrieus vertical axis wind turbine (VAWT). The purpose of this report is to present currently available information on: design, construction, and testin...
The 17-metre DOE/Sandia VAWT began operation in March 1977. Since that time the turbine has been operated strictly by manual control for the purpose of data acquisition and performance analysis; this procedure has limited the VAWT operation time and power...
To maximize energy efficiency, gas turbine engines used in airplanes and for power generation operate at very high temperatures, even above the melting point of the metal alloys from which they are...Full Text Available
In this paper we have proposed a novel gas turbine cycle with hydrogen-fueled chemical-looping combustion, and the system study on two hydrogen-fueled power plants, the new gas turbine cycle and an advanced gas turbine cycle with H{sub 2}/O{sub 2} combustion, has been investigated with the aid of exergy principle (EUD methodology). The hydrogen fueled chemical-looping combustion in the new gas turbine cycle consists of two successive reactions: hydrogen fuel is reacted with metal oxide (reduction of metal oxide), and then instead of air or pure oxygen, the reduced metal is successively oxidized by the saturated air. As a result, the new hydrogen-fueled gas turbine cycle has a breakthrough performance, with at least about 12 percentage-point higher efficiency compared to the gas turbine cycle with H{sub 2}/O{sub 2} combustion, and will be environmentally superior ...
The results obtained from experimental investigations and mathematical simulation of horizontal steam generators are considered. Recommendations for continuing these works are given.
The technology based portion of the Advanced Turbine Systems Program (ATS) contains several subelements which address generic technology issues for land-based gas-turbine systems. One subelement is the Materials/ Manufacturing Technology Program which is coordinated by DOE Oak Ridge Operations and Oak Ridge National Laboratory (ORNL). The work in this subelement is being performed predominantly by industry with assistance from universities and the national laboratories. Projects in this sub-element are aimed toward hastening the incorporation of new materials and components in gas turbines.
Efficient and economical utilization of wind power will require the ability to measure and ultimately predict the effects fluctuations in the incident wind will have on a wind turbine. In order to quantitatively assesss these effects, experimental techniques have been developed which allow analysis of full-scale performance of wind turbines with particular emphasis on the effects caused by turbulence in the incident wind. Examples of these techniques are presented using data from the DOE/Sandia Vertical Axis Wind Turbine (VAWT) program.
This report is directed at the commercial potential of the 17-m, 100 kW Darrieus Vertical Axis Wind Turbine (VAWT) developed under DOE funding by Sandia National laboratories (SNL) and Alcoa Laboratories. Three of the turbines have come on line over the past 14 months and long-term testing is in progress. As the first commercially adapted Darrieus turbines built by DOE, the superior cost, structural integrity, and output characteristics demonstrated by the prototypes appear particularly promising.
Due to their good hydraulic characteristic semi-axial pump turbines are used in the medium head range of pumped storage plants. This paper describes model tests performed on a semiaxial pump turbine model and shows the results of these tests. The aim of the model tests was the optimization of the hydraulic water passage, the measurement of the hydraulic characteristics over the whole operating range, the investigation of the cavitation behaviour, the investigation of the hydraulic forces and torques as well as the proof of the values guaranteed to the customer.
One of the supporting elements of the Advanced Turbine Systems (ATS) Program is the materials/manufacturing technologies task. The objective of this element is to address critical materials issues for both industrial and utility gas turbines. DOE Oak Ridge Operations Office (ORO) will manage this element of the program, and a team from DOE-ORO and Oak Ridge National Laboratory is coordinating the planning for the materials/manufacturing effort. This paper describes that planning activity which is in the early stages.
In 1994, after four years of preparation, the first off-shore wind farm in the Netherlands was erected. The ``Lely`` wind farm comprises four NedWind 500 kW wind turbines, of rotor diameter 40.77 m. The turbines are placed on unique single-pile foundations. An interesting engineering aspect of the project is the interaction between the foundations and the turbine. (author)
The effects of upwind turbine wakes on the performance of a FloWind 17-m vertical-axis wind turbine (VAWT) were investigated through a series of field experiments conducted at the FloWind wind farm on Cameron Ridge, Tehachapi, California. From the field m...
Whooper swans habitat in the coastal regions of Denmark can be affected by wind turbine arrays on the coast. The planned array consists of 55 wind turbines very close to the swan breeding area. A possibility of moving the swans away from the windmill area would be to spread the preferred swan feeds (rape, potatoes) outside their present breeding ground. (EG) 14 refs.
The Centre d'Etudes Nucleaires de Grenoble (France) has constructed nine Vertical Axis Wind Turbines (VAWT), of Darrieus type, 5 m diameter (D5), in order to acquire a wide knowledge of this kind of wind turbines and of its performances, the final goal be...
Ways of improving the water chemistry used in the turbine generator stator?s cooling systems at Russian nuclear power plants are considered. Data obtained from operational chemical monitoring of indicators characterizing the quality of cooling water in the turbine generator stator cooling systems of operating power units at nuclear power plants are presented.
A mathematical model is described for determining the level profile along the length of heat exchange tubes in a horizontal steam generator, and for determining the conditions in the steam cushion under the perforated sheet. The water level area is divided in the model into 36 partial elements; for analysis of the conditions under the level, the steam-water space is divided into four areas. The results of the calculations were compared with measurement results for the steam generator rated values. Very good agreement was found. The results show that, among others, the supply water distribution very much affects the conditions in the area of the steam cushion and of the bubble vacuum. Also, the average steam load of the inner bundle tubes is significantly higher than that of the outer bundles. It was also shown that permanent steam generator ...
A calculation model was developed for the analysis of thermal and hydraulic processes in the PGV-1000 horizontal steam generator. The model makes it possible to examine the hydraulics of the primary medium, i.e., the distribution of flow velocities and mass flows in the exchanger tube system and hydraulic losses of the primary medium in the steam generator during its flow between the two connecting sites to the main circulation pipeline, spatial distribution of heat fluxes between the primary and secondary sides of the steam generator and the total transmitted thermal power, pressure on the secondary side of the generator, natural circulation of the working medium on the secondary side, and the mean circulation number, spatial distribution of the volume fraction of the steam component in the intertubular space, effect of the perforated sheet on the thermo-hydraulic processes in the ...
Based on the Morlet wavelet transformation and Wigner-Ville distribution (WVD), we present a wind turbine fault diagnosis method in this paper. Wind turbine can be damaged by moisture absorption, fatigue, wind gusts or lightening strikes. Due to this reason, there is an increasing need to monitor the health of these structures. Vibration analysis is the best-known technology applied in wind turbine condition monitoring, in which the time-frequency analysis techniques such as Wigner-Ville distribution (WVD) are widely used. Theoretically WVD has an infinite resolution in time-frequency domain. For early wind turbine fault signals, however, there are two main difficulties in WVD analysis. One is strong noise signals in the background and the other is cross terms in WVD itself. In this paper,...
This paper presents a combined experimental and computational study into the aerodynamics and performance of a small scale vertical axis wind turbine (VAWT). Wind tunnel tests were carried out to ascertain overall performance of the turbine and two- and three-dimensional unsteady computational fluid dynamics (CFD) models were generated to help understand the aerodynamics of this performance. Wind tunnel performance results are presented for cases of different wind velocity, tip-speed ratio and solidity as well as rotor blade surface finish. It is shown experimentally that the surface roughness on the turbine rotor blades has a significant effect on performance. Below a critical wind speed (Reynolds number of 30,000) the performance of the turbine is degraded by a smooth rotor surface finis...
Theoretical and experimental research efforts in evaluating an innovative concept for vertical axis wind turbines (VAWT) are described. The concept is that of using straight blades composed of circulation controlled airfoil sections. The theoretical analysis has been developed to determine the unsteady lift and moment characteristics of multiple-blade cross-flow wind turbines. To determine the drag data needed as input to the theoretical analysis, an outdoor test model VAWT has been constructed; design details, instrumentation, and calibration results are reported. Initial testing is with fixed pitch blades having cross-sections of conventional symmetrical airfoils. Costs of building the test model are included, as well as estimates for blades constructed with composite materials. These costs are compared with those of other types of wind turbines.
In a turbine rotor, a thermal mismatch between various component parts of the rotor occurs particularly during transient operations such as shutdown and startup. A thermal medium flows past and heats or cools one part of the turbine which may have a deleterious thermal mismatch with another part. By passively controlling the flow of cooling medium past the one part in response to relative movement of thermally responsive parts of the turbine, the flow of thermal medium along the flow path can be regulated to increase or reduce the flow, thereby to regulate the temperature of the one part to maintain the thermal mismatch within predetermined limits.
The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented.
The water and steam circuits of steam generators in pressurized-water nuclear power plants are described together with the mechanism of denting, and the corrosion of spacer plates that leads to cracks in tubes by constriction. The different chemical specifications applicable to the water of the secondary circuit of the generators in normal operation and on first commissioning are listed. The results obtained and the measurements of chemical values taken in operation on the water in the secondary circuits of steam generators at Fessenheim and Bugey are presented.
Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)
The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)
A survey was conducted of experience with steam generator tubes at nuclear power stations during 1976. Failures were reported at 25 out of 68 water-cooled reactors. The causes of these failures and the repair and inspection procedures designed to cope with them are summarized. Examination of the data indicates that corrosion was the major cause of steam generator tube failures. Improvements are needed in steam generator design, condenser integrity and secondary water chemistry control. (author).
The presentation deals with the flows on the primary side of a horizontal steam generator under conditions typical to natural circulation cooling of the reactor. The main goal is to analyse the effect of primary flow patterns on the heat transfer capability of the steam generator. Conclusions pertinent to steam generator modelling with system codes are also drawn. (10 refs., 9 figs., 4 tabs.).
The presentation deals with the flows on the primary side of a horizontal steam generator under conditions typical to natural circulation cooling of the reactor. The main goal is to analyse the effect of primary flow patterns on the heat transfer capability of the steam generator. Conclusions pertinent to steam generator modelling with system codes are also drawn. (10 refs., 9 figs., 4 tabs.).
Peculiarities of design of the PGV-1000 horizontal steam generator affecting soluble impurity distribution in its water volume are considered in brief. The results of estimating sodium distribution in different zones of the steam generator are presented. The conclusion is made on the necessity of arrangement of representative measurements of sodium and chloride content in water volume of the steam generator, particularly, in the hot bottom zone for optimization of blow-through flowsheet and its regulations.
The Steam Generator (SG) tubing degradation caused by corrosion and other age-related mechanisms continues to be a significant safety and cost concern for many Nuclear Power Plants (NPP). The understanding of the steam generator ageing mechanisms is the key to effective management of steam generator ageing and consists of the knowledge of steam generator materials and these one properties, stressors and operating conditions, like degradation sites and wear mechanisms. The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. (R.P.)
The steam generator is a very important component of a nuclear power plant. Historically, vertical steam generators came to be used abroad and horizontal steam generators in our country. Both types of steam generators operate successfully in nuclear power plants and satisfactorily fulfill their functions, enabling the production of electricity. Repeated attempts to re-examine the existing concepts in one or another country have been unsuccessful because there are no convincing arguments for this. Nonetheless, the question of using a different type of steam generator is raised periodically in our country and abroad. This article briefly reviews different concepts of steam generators. Their parameters, characteristics, and thermal efficiency are compared and ways to increase the latter are a...
The development and improvement of materials plays a key role in energy technology, particularly in power plant technology, because materials are crucial to plant performance and power availability. This becomes particularly clear when one considers that modern power plants generate temperatures of up to 600 C and pressures of up to 230 bar in order to increase process efficiency, conserve resources and reduce CO{sub 2} emissions. Modern heat-resistant materials for power plant technology are customised materials which have been developed to meet the specific requirements of special applications. After the requirement profile has been determined the material is developed or optimised on the basis of previous experiences gained with materials in power plant technology. Basic heat-resistant materials are ferritic materials containing 9 to 12% Cr as well as additions of Mo, V, Nb and W, amongst other elements. Together with the thermomechanical processing, the last-named elements play an ...
Large scale steam storage power generation, one of the new energy storage systems for the future of inflexible electric power sources consisting of nuclear and coal power plants has been studied on the subjects of the systems to be attached to coal and nuclear power units, of the definition of storage efficiency and of the vertical steam storage vessel technology. Steam storage power generation may be hopeful for its higher efficiency similarly defined as of pumped storage plants while high temperature heat storage and the internal structure of large vertical steam storage vessel (accumulator) need to be developed.
Large scale steam storage power generation, one of the new energy storage systems for the future of inflexible electric power sources consisting of nuclear and coal power plants has been studied on the subjects of the systems to be attached to coal and nuclear power units, of the definition of storage efficiency and of the vertical steam storage vessel technology. Steam storage power generation may be hopeful for its higher efficiency similarly defined as of pumped storage plants while high temperature heat storage and the internal structure of large vertical steam storage vessel (accumulator) need to be developed. (author).
The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermal-hydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (author)
The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermal-hydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (author).
Site studies for CANDU type NPP began in a careful manner since 1982 as a first part of the Nuclear Power Plant Romanian Program adopted by political and governmental authorities at the time. A team was charged to develop all packages of the necessary main studies. The first Romanian NPP CANDU 6 type reactor gone to erection on Cernavoda site, planned to have 5 units and, like Wolsong NPP, applied the same design for the nuclear island. For the BOP parts the ANSALDO-GE project was applied with a thorough concern about requirements raised by connection to NSP. The first mission of design and research multi-branch team was to adapt the NPP Cernavoda project having an open water cooling circuit 'once-through' to the new parameters of a close recirculation water cooling circuit. Also, the structural design was re-evaluated for the case of soft foundation strata instead of hard rock ones. The close recirculation water cooling circuit system was applied for PWR NPP type like in French or ...
This thesis was carried out at Forsmark Nuclear Power Plant. The power plant in Forsmark consists of three boiling water reactors (BWR) which produce about 17% of Swedish electricity. In a BWR the nuclear reactions are used to boil water inside the reactor vessel. The water works both as a coolant and as a moderator and the resulting steam is used directly to run the turbines. A problem when running a BWR at low flow conditions is the density wave oscillations that might occur to the water flow inside the fuel assemblies. These oscillations arise due to the connection between power and flow rate in a heated channel with two-phase flow. In order to improve the stability performance of the channel an orifice plate is placed at the inlet of each fuel assembly. Today these orifice plates have sharp edges and a constant resistance coefficient. Experimental work has been done with progressive orifices, the edge of which is half-oval in shape. The ...
Current light water reactor (LWR) steam generators have been affected by a variety of corrosion and mechanical damage degradation mechanisms. Included are wear caused by tube vibration, intergranular corrosion, pitting, and thinning or wastage of the steam generator tubing and accelerated corrosion of carbon steel supports (denting). The Electric Power Research Institute (EPRI) and the Steam Generator Owners Groups (I, II) have sponsored laboratory and field studies to provide ameliorative actions for the majority of the damage forms experienced to date. Some of the current corrosion mechanisms are aggravated or caused by unique materials choices or materials interactions. New materials have been proposed and at least partially qualified for use in replacement model steam generators, including an advanced LWR design. In so far as possible, the materials choices for the advanced LWR ...
The Feedwater System supplies feedwater to the steam generator at the required pressure, temperature and flow rate during the plant start-up, normal power operation, shutdown. When the Feedwater System is inoperable or unavailable, the Auxiliary Feedwater System supplies emergency feedwater to the steam generator. If main steam line break occurs, the increase of feedwater flow rate of the faulted steam generator due to decrease of the pressure in the faulted steam generator results in adverse effects in aspect of overcooling the Reactor Coolant System and increased containment pressure/temperature. To optimize the containment mass/energy analysis, this paper evaluates the maximum feedwater and auxiliary feedwater flow rate delivered to the faulted steam generator at each stage of pressure decrease in the faulted steam generator after a main ...
The Wind Energy Research Division of Sandia National Laboratories has been funded by the Wind/Ocean Technology Division of the Department of Energy (DOE) to design and build a 34-meter diameter Vertical Axis Wind Turbine (VAWT). The turbine design incorporates the results of recent VAWT research in aerodynamics and structural dynamics. Initial system concept studies identified several blade options that met the required power rating of 500 kW. The final blade and rotor configurations were chosen based on finite element calculations that determined the turbine modes of response, their frequency of vibration, and stress levels. For parked survival turbine components were designed to with stand the loading of a 150 mph (67.0 m/s) wind coupled with maximum cable tensions. Specific areas of design discussed include the rotor, cables, bearings, brakes, and foundations. Construction of the ...
The development of turbine components for the automotive 100 kW ceramic gas turbine has entered the final stage of the seven-year project and is making satisfactory progress, toward the goals. The authors attained the interim targets of the aerodynamic performances and have been carrying out tests to further improve efficiency. As for ceramic parts, they have changed the material of the turbine rotor to a new one that is excellent in long-sustained and high-temperature strength properties, and have confirmed substantial strength at high temperature through hot-spin tests. After evaluating blade-vibration stress through analyses and experiments, the authors completed an endurance evaluation at 1200 C (1473 K) TIT (Turbine Inlet Gas Temperature) and a rated speed of 100,000 rpm. The authors are now carrying out endurance tests at 1350 C (1623 K) TIT. For ceramic stationary parts, they already finished the ...
Purpose: To provide a feedwater control device capable of minimizing the adverse response of steam drum level at low power. Consitution: In order to perform feedwater control at low power by the substantial control of three factors, that is, main steam flow rate, feedwater flow rate and steam drum level, the main steam flow rate is determined from the reactor output and feedwater rate is determined from the changes in the feedwater temperature due to the mixing of waters in the reactor clean up system and feedwater. If a difference is resulted between these flow rates, a starting feedwater regulator is controlled instantly to eliminate the difference. The water level in the steam drum is used for amending the difference from the final set value of the drum water level, by which the adverse response of the steam drum level can be minimized. (Seki, T.).
Abstract Steam generation is an integral part of most chemical process plants; however, the steam plant often is or can be overlooked in the area of hazard analysis. The reasons for this oversight are obvious: steam generation is considered to be an old and well-understood process, and steam boiler systems are often not considered to pose the same hazards as other plant units. However, modern steam boiler systems are fueled with natural gas, pulverized coal, and/or fuel oil; each of which poses significant fire and explosion hazards. For example, a moderately sized chemical plant's boiler house may have two or three boilers operating at 240 MMBTU/hr, with each using approximately 11 ton/hr of subbituminous pulverized coal feed. Chemical plants rely on equipment design and installation, mai...
Vertical-axis wind turbine technology is not well understood, even though the earliest wind machines rotated about a vertical axis. The operating environment of a vertical-axis wind turbine is quite complex, but detailed analysis capabilities have been developed and verified over the last 30 years. Although vertical-axis technology has not been widely commercialized, it exhibits both advantages and disadvantages compared to horizontal-axis technology, and in some applications, it appears to offer significant advantages.
This report describes the design, fabrication, installation and testing of a small variable-speed vertical axis wind turbine (VAWT). This VAWT is unique in its installation using hand tools only; unconventional and simple support system; and variable speed operation under microprocessor control. Initial testing confirmed that the turbine can be controlled by commanded alternator field modulation. Further studies will be directed toward determination of an optimum control algorithm.
Solar heating of gas turbine plants steps back more and more into the focus of current research. The mainly instationary operation of solar turbine power plants can only be predicted with sufficient accuracy if the transient behaviour of the receiver for the solar radiation is known. Therefore the transient behaviour of cavity receivers of different design is investigated. The mathematical model used for the simulation of the heat transfer and energy storage processes is illustrated. Computed results for receivers with various inner lining are compared and evaluated concerning their use in practice.
Solar heating of gas turbine plants is moving back to the focus of current research. The mainly unsteady operation of solar turbine power plants can only be predicted with sufficient accuracy if the transient behavior of the solar radiation receiver is known. Therefore the transient behavior of cavity receivers of different designs is investigated. The mathematical model used to simulate heat transfer and energy storage is illustrated. Computed results for two receivers with different inner lining are compared and evaluated concerning their use in practice.
This paper presents the description of methodological procedure specially developed for manufacturing mini turbines. This procedure is used in the design of a Francis type mini turbine with 12.5 kW. The housing volute and the suction tube of this equipment are manufactured with using composed material based on glass fiber and its distributor system is manufactured with stainless steel and brass. At the end it is presented an estimate cost of design / manufacturing of such equipment and a comparison with other equipment in the market.
The wind industry has experienced premature turbine component failures during the past years. With the increase in turbine size, these failures, especially those found in the major drivetrain components, i.e. main shaft, gearbox, and generator, have become extremely costly. Given that the gearbox is the most costly component in the drivetrain to fix, the National Renewable Energy Laboratory (NREL) initiated the Gearbox Reliability Collaborative (GRC) to determine the causes for premature gearbox failures and subsequently, recommend improvements to gearbox design, manufacture, and operational practices. The GRC has two identical test gearboxes, which are planned for a dynamometer and a field test, respectively.
The integration of a gas turbine into a new type of coal-fired combined cycle power plant necessitates a multiplicity of far-reaching changes compared with a normal design. The extremely high pre-heating temperature of the air emanating from the heat exchanger of the fluidized bed for the gas turbine combustion chamber has necessitated extensive development work and associated combustion trials. It was possible for these results to influence the design of the burners whereas the manufacture of other components which was on the critical path was already far advanced.
The design of a solar heated cavity receiver transferring 60 MW of thermal energy to the working medium (air) for a closed-cycle gas turbine is described. The gas turbine plant with its cycle layout is presented. Then the tubes for the receiver are designed taking into account thermal and mechanical loads. It is shown how the occurring stresses are influenced by the destribution of the locally absorbed hat flux. Calculations for an existing coal fired air heater of a closed-cycle gas turbine give a first impression of the long-term behaviour to be expected of the receiver tubes.
This presentation is primarily about unsteady aerodynamics in relation to wind turbines. It is divided into three very distinct sections: (1) Basic unsteady aerodynamics; (2) VAWT performance modelling and (3) Passive stall regulation of VAWTs. The aim of the presentation is to illustrate that, if desired, future wind turbine blades could be aerodynamically tailored to exploit the unsteady nature of the VAWT flow with far greater confidence and insight than has been hitherto possible. To this effect, the collaborating British research teams and, in particular, VAWT Ltd. have assembled sufficient knowledge for such a conclusion to be made. (author).
Field surveys were conducted to assess the community annoyance potential from electromagnetic interference to television reception (TVI) and acoustic emissions associated with the operation of a Darrieus-type, vertical axis wind turbine (VAWT). The type and extent of interference to nearby television reception was evaluated using a 17 meter VAWT. A series of measurements of observed interference levels were made at a number of sites in the turbine vicinity employing the locally available VHF and UHF television signals as sources. A simple theoretical model was developed for analyzing the TVI produced by the Darrieus turbine. Using this model in conjunction with the field measurements, it was found the Darrieus/VAWT produces the same amount of interference on the lower VHF channels as a horizontal axis turbine with a comparably sized blade scattering area, but less on all other channels.
lytical Comparison of Turbine-Blade Cooling System Designed for a. TurboJet Engine Operat- at Supersonic Speed and Altitude. I1 -. Air-C~Oling Systems. ...
turbine (VAWT) is given, followed by a short history of its ... represents the most cost-effective blade for the Darneus-type VAWT. (Author). A79-14322 ...
... turbine blade heat-transfer and study the heat-transfer augmentation in idealized geometry and its ... responsible for heat transfer augmentation. ...
A home-made 3.1 kWh wind turbine that is promising to be the hottest new wind product to appear for home/farm users in some time, is described. The turbine is installed near a farm house in the high wind area of Mount Forest, Ontario. The turbine is hooked up to a four kilowatt Trace inverter charger which is coupled through a DC disconnect and C-60 charge controller to two sets of solar panels (seven panels of 120 W each by Solarex SX 120, and five panels by Sharp, each providing 1600 watt of solar power). The wind turbine and the solar panels, assisted by two 65-year old refurbished wind turbines, one bank of Gel Cell batteries, and an Onan 5 kW gas generator supply the electrical requirements of a seven member family in a 3400 square foot house. The new turbine is mounted on an 80-foot tower, has three eight foot Kevlar blades that produce a 17 foot overall ...
Double streamtube codes model the curved blade (Darrieus-type) vertical axis wind turbine (VAWT) as a double actuator fish arrangement (one half) and use conservation of momentum principles to determine the forces acting on the turbine blades and the turbine performance. Sandia National Laboratories developed a double multiple streamtube model for the VAWT which incorporates the effects of the incident wind boundary layer, nonuniform velocity between the upwind and downwind sections of the rotor, dynamic stall effects and local blade Reynolds number variations. The theory underlying this VAWT model is described, as well as the code capabilities. Code results are compared with experimental data from two VAWT's and with the results from another double multiple streamtube and a vortex filament code. The effects of neglecting dynamic stall and horizontal wind velocity distribution are also illustrated.
This presentation details how wind turbine gearboxes fail to meet 20-year design life and how the Gearbox Reliability Collaborative (GRC) is addressing the challenges.
Turbine Afterword The SHARP cannon. Hydrogen is compressed in the tube on top, the gun barrel is on bottom. When Jules Verne wrote in 1865 "From Earth to the Moon" he envisioned...
flow over the suction surface of a modern low- ..... the flow because of its proximity to the separation point ..... Pressure Turbines, AGARD Lecture Series 167, ...
pumped storage plants; but these must be built as well since there is no correspondence with the pump and turbine operating times governed by normal network ...
This 1978 annual report contains the results of ''Seismic testing of Wolsung-1 steam generator model'' which was initiated in 1977 as a part of a study on nuclear components testing. Model 78, improved version of Model 77 which did not take into account f...
The Second International Seminar on Horizontal Steam Generator Modelling was arranged to continue the international cooperation that was started during the first seminar in March 1991. The main topics of the seminar were: (1) further experimental results ...
Prospects for using new structural materials instead of Grade 08Kh18N10T steel for making heat-transfer tubes for horizontal steam generators with the purpose to increase their service life from 30?40 to 60 or more years are considered.
A model was developed to compute concentration of impurities in the WWER 440 steam generator (SG) secondary water along the tube bundle. Calculated values were verified by concentration values obtained from secondary water sample chemical analysis. (orig.). 2 refs.
A submerged nuclear power station has been proposed as an alternative power station with a relatively low environmental impact for use by both industrialized and developing countries. The station would be placed 10 m above the seabed at a depth of 30--100 m and a distance of 10--30 km from shore. The submerged nuclear power station would be manufactured and refueled in a central facility, thus gaining the economies of factoryfabrication and the flexibility of short-lead-time deployment. To minimize the size of the submerged hull, horizontal steam generators are proposed for the primary-to-secondary heat transfer, instead of the more traditional vertical steam generators. The horizontal steam generators for SNPS would be similar in design to the horizontal steam generators used in the N-Reactors except the tube orientation is horizontal (the tube's inlet and outlet connection points on the ...
A submerged nuclear power station has been proposed as an alternative power station with a relatively low environmental impact for use by both industrialized and developing countries. The station would be placed 10 m above the seabed at a depth of 30--100 m and a distance of 10--30 km from shore. The submerged nuclear power station would be manufactured and refueled in a central facility, thus gaining the economies of factoryfabrication and the flexibility of short-lead-time deployment. To minimize the size of the submerged hull, horizontal steam generators are proposed for the primary-to-secondary heat transfer, instead of the more traditional vertical steam generators. The horizontal steam generators for SNPS would be similar in design to the horizontal steam generators used in the N-Reactors except the tube orientation is horizontal (the tube`s inlet and outlet connection points on the tubesheet are ...
A submerged nuclear power station has been proposed as an alternative power station with a relatively low environmental impact for use by both industrialized and developing countries. The station would be placed 10 m above the seabed at a depth of 30--100 m and a distance of 10--30 km from shore. The submerged nuclear power station would be manufactured and refueled in a central facility, thus gaining the economies of factoryfabrication and the flexibility of short-lead-time deployment. To minimize the size of the submerged hull, horizontal steam generators are proposed for the primary-to-secondary heat transfer, instead of the more traditional vertical steam generators. The horizontal steam generators for SNPS would be similar in design to the horizontal steam generators used in the N-Reactors except the tube orientation is horizontal (the tube's inlet and outlet connection points on the tubesheet are ...
In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations.
Main results of the 40-year experience gained from operation of horizontal steam generators in VVER-type reactor installations used in Russia and many foreign countries are described. Existing unresolved problems are pointed out.
The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main to...
Cracking resistance and metal damage are considered in relation to structural state for steam-pipe fittings during use. An approximate scheme is given for estimating the maximum permissible operating time in the plastic state in relation to the depth of an observed crack-type defect.
In the study three loss-of-feedwater type experiments which were preformed with the PACTEL facility has been calculated with two computer codes. The purpose of the experiments was to gain information about the behaviour of horizontal steam generator in a ...
This report discusses the work done on EPRI program S149-1. In this program the feasibility of cleaning steam generators off line with organic chelants as a means of arresting denting corrosion was investigated. The rationale behind this program is to mak...
Steam generator tube plugging rates have increased markedly at Bruce since the end of the 1980s. A new programme of refurbishment aims to keep the steam generators operating successfully until around 2015. (Author).
Steam generator tube plugging rates have increased markedly at Bruce since the end of the 1980s. A new programme of refurbishment aims to keep the steam generators operating successfully until around 2015. (Author).
The 3D modeling of the thermal hydraulic processes and soluble impurity distribution in the horizontal steam generator PGV-1000 was fulfilled with the thermal hydraulic code STEG. Steady-state operation of horizontal seam generator PGV-1000 was analyzed at nominal power. The modeling of the soluble impurity distribution was fulfilled on the basis of the previous thermal hydraulic modeling results. The processes of the soluble impurity deposition on the steam generator tube bundles and deposits outwash were considered in the mathematical model of the code. The modeling was fulfilled for horizontal steam generators with different peculiarities in construction. Calculation results were compared with experimental results obtained at NPP. The agreement between calculated and experimental results is quite reasonable. Results of modeling are sensible to the peculiarities of the horizontal steam generator ...
In this paper, we report on the analysis of reverse flow in inverted U-tubes of a steam generator under natural circulation condition. The mechanism of reverse flow in inverted U-tubes of the steam generator with natural circulation is graphically analyzed by using the full-range characteristic curve of parallel U-tubes. The mathematical model and numerical calculation method for analyzing the reverse flow in inverted U-tubes of the steam generator with natural circulation have been developed. The reverse flow in an inverted U-tube steam generator of a simulated pressurized water reactor with natural circulation in analyzed. Through the calculation, the mass flow rates of normal and reverse flows in individual U-tubes are obtained. The predicted sharp drop of the fluid temperature in the inlet plenum of the steam generator due to reverse flow agrees very well with the experimental ...
The lateral bearing device is made of 7 lateral supports, each positioned to allow the displacement of the steam generator due to thermal or seismic effects. Each support includes a buffer plate that can be positioned on the steam generator using a position control assembly. This control assembly consists of a screw jack arrangement where the nut is fastened via an energy absorbing layer to a footplate that is fixed to the concrete wall of the steam generator enclosure. 4 figs.
We present the results obtained from tests and studies carried out on the model of tube bundles for a PGV-1000 horizontal steam generator that were conducted for experimentally substantiating the design service life of a steam generator tube bundle intended for use at new nuclear power stations equipped with a PGV-1000MKP steam generator. Measures taken to minimize the incipience and development of local corrosion damage to the heat-transfer tubes and ensure their design service life are substantiated and confirmed.
The production of oil by retorting shale and other hydrocarbonaceous and lignocellulosic solid materials is facilitated by retorting in the presence of steam and acetic acid.
A method for cleaning timing optimization in a parallel steam generator system is described. The method is based on the minimization of a suitable objective function, and takes into account the load allocation on steam generators. In order to establish appropriate fouling growth models the mechanism of the particle deposition and removal on heat transfer surfaces is analyzed. The objective function is related to the short time management costs which are based on depreciation of steam generators, fuel costs and the costs of cleaning interventions. The optimization problem is described; a direct one level method is compared with a two level method. Some applications and their results are reported and discussed. (author)
Purpose: In a case of automatically controlling the water level at the time of generating a lower power, to impact the followability of the control necessary for the power variation of the steam generator thereby to obtain good controllability. Constitution: A signal of deviation of water level of a steam generator and its set value and a signal of a difference between the temperature of the primary coolant in the high temperature side pipeline and that of the primary coolant in the low temperature side pipeline are used to automatically or manually control the flow quantity of water fed to the steam generator. (Yoshihara, H.).
When analyzing the loss-of-coolant accidents at VVER reactor NPP the problem of the effect of noncondensable gases on heat transfer in a horizontal steam generator (HSG) is gaining in importance. Based on the RELAP5/MOD3.2 computer code one analyzed the experiments to condense steam-and-gas mixture in a HSG. The calculations are shown to predict satisfactorily duration of steam generator poisoning from noncondensable gas
The main features are presented of a computer programme for 3-D thermohydraulic and thermodynamic analysis of the PGV-1000 horizontal steam generator used at the Temelin NPP. The programme provides analyses of primary side hydraulics, heat exchange behavior and the steam generator secondary side thermohydraulics and thermodynamics. Given are calculated data on the circulation flow rate, void fraction, heat transfer dynamics and the swelled level. (Z.S.) 9 figs.
The Second International Seminar on Horizontal Steam Generator Modelling was arranged to continue the international cooperation that was started during the first seminar in March 1991. The main topics of the seminar were: (1) further experimental results on horizontal steam generator behaviour, (2) resent developments in modelling, (3) results on analyses and studies on primary-to-secondary side leakages, and (4) results of the common exercise calculations.
This paper dealt with the identification of possible damaging mechanism of the collector of the WWER 440 steam generator, cracking of primary collectors, corrosion damage of the protective coat of the primary collector circumferential weld, cracking of breathing space in the region of blinding effect by corrosion and strain, leaking of disassembling joint of the primary collector lid and with the integrity of heat exchanging tubes.
The investigations carried out on Alloy 800 in aqueous high-temperature environments in France as well as in other countries are reviewed. These studies are mainly concerned with nuclear industry where Alloy 800 can be used as structural material for steam generators of PWR, breeders or HTR. As results referred to in the literature on cracking in caustic environmens do not always agree, a discussion is presented on the matter. The behaviour of Alloy 800 in superheated steam is examined. (Auth.).
A steam producing system based on fluidized-bed gasification of biomass materials is discussed. Limited experimental results are discussed and show that steam has been produced at rates of 334.3 kg/hr. (737 lbs/hr.) with 2.8 kg of stream produced for each kilogram of cotton gin trash (2.8 lb/lb.). ref.
This paper presents a series of modeling experiences and problems in simulating the thermal-hydraulic behavior of large PWR steam generators using the RELAP4 and RELAP5 computer codes. Sensitivity studies investigating the heat transfer characteristics of both once-through and U-tube steam generators are discussed. Suggestions and recommendations are given for effective use and potential future improvements of these codes.
Design layout of horizontal steam generator (SJ) with a special feedwater heating surface (by a surface water economizer), designated for NPPs with WWER-1000 reactors, is suggested. The design enables to decrease sharply the difference between the temperatures of saturation and feedwater. Blowdown outlet is organized against PG face, which increases the efficiency of flowing. The suggested layout enables to decrease thermal stresses in structural units and PG metal content, as compared to the PGV-1000 steam generator.
Results of calculation of steady thermal-hydraulic characteristics of PVG-440 horizontal steam generator are presented. Steam flows in selected sections are compared to data provided by OKB Gidropress Calculated vapor void fractions are compared to measured ones. (orig.) (3 refs., 3 figs., 8 tabs.).
Results of calculation of steady thermal-hydraulic characteristics of PVG-440 horizontal steam generator are presented. Steam flows in selected sections are compared to data provided by OKB Gidropress Calculated vapor void fractions are compared to measured ones. (orig.) (3 refs., 3 figs., 8 tabs.).
A mathematical and physical model was constructed describing the hydrodynamics of the two-phase mixture in the horizontal steam generator. The HP 9830 A desk-top calculator was used for the computations. The output variable of the solution was the level shape. A quantitative and qualitative comparison was made of the results of computations and experimental data. (author).
The results of the development work to improve the horizontal steam generator modelling using the CATHARE code as well as the results of the steady-state and the steam-line break calculations are presented. Also the results of the steady-state calculations are compared to the measurements performed in operating VVER power plants. (9 refs., 6 figs., 2 tabs.).
The results of the development work to improve the horizontal steam generator modelling using the CATHARE code as well as the results of the steady-state and the steam-line break calculations are presented. Also the results of the steady-state calculations are compared to the measurements performed in operating VVER power plants. (9 refs., 6 figs., 2 tabs.).
A nozzle plug for blocking a nozzle in a nuclear steam generator is improved by the addition of hinges which allow the nozzle plug to be inserted into the steam generator through an access port of substantially smaller diameter than the nozzle. A recess is provided in one of the semi-circular plates allowing the plates to nest, further reducing the necessary size of the access port.
Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.
Several aspects of heat transfer at the annular two phase flow regime are considered. Nucleate boiling is supposed to be absent. Theoretical solutions for cases of laminar and turbulent flow in the liquid film, respectively, are considered, when steam presence does not effect the heat transfer. Heat transfer in annular flows is also considered, where steam phase consists totally or partially of the so-called incondensable gas. In this case steam phase can be a considerable resistance to heat transfer.
Specifications of the PGV-1000 steam generators applied at the WWER-1000 NPP power units, operational experience and data on damages at the 'cold' heat carriers of steam generators are considered and their results are presented. Developed and introduced measures aimed at improving reliability and operational life of the PGV-1000 collectors are described.
The presentation gives a brief insight on possibility of using the VEERA facility in studying the stratification phenomenon. The idea for such experiments is to use the facility upper plenum part to simulate the conditions in upper part of horizontal steam generator hot collector. The upper part of steam generator hot collector is one of the locations where the stratification can take part during natural circulation mode. 4 refs.
The availability of rice, gamma -irradiated up to 4.6 x 10/sup 4/ and 3.5 x 10/sup 5/r for koji was studied. The enzyme activities of koji of the steamed samples were stronger than the unirradiated rice in amylase and protease. The sensory test on the once-steamed irradiated rice was almost the same as the twice-steamed unirradiated rice. (OID)
A wind turbine is provided which consists of novel vanes horizontally oriented about a rotating hub connected to a vertical shaft. The vanes are free to pivot about two horizontal hinges such that two vanes connected to each other open when wind force is applied, and close when there is little or no wind force such that there is a minimal amount of resistance to the travel of the vanes when the vanes are against the wind.
This report describes the test of a dynamic phase compensation unit for a wind turbine with directly connected induction generators. The compensation unit is based on thyristor switched capacitors, where conventional wind turbine compensations use mechanical contactors to switch the capacitors. The influence on power quality analysed, and influence on component lifetime is discussed. Besides, simulation models in Matlab/Simulink are presented, including a flicker meter model. (au)
The evolution of a family of airfoil sections designed to be used as blade elements of a vertical axis wind turbine (VAWT) is described. This evolution consists of extensive computer simulation, wind tunnel testing and field testing. The process reveals that significant reductions in system costs-of-energy and increases in fatigue lifetime may be expected for VAWT systems using these blade elements.
Experiments contributing to the understanding of the aerodynamics of airfoils operating in the vertical axis wind turbine (VAWT) environment are described. These experiments are ultimately intended to reduce VAWT cost of energy and increase system reliability. They include chordwise pressure surveys, circumferential blade acceleration surveys, effects of blade camber, pitch and offset, blade blowing, and use of sections designed specifically for VAWT application.
This paper will describe the application of power generation by the use of microturbine technology by Capstone Turbine Corporation throughout South America. The purpose of this paper is to describe the technology and the experience gained over the last six years. The microturbines are power generation systems that produce energy from a diverse range of liquid or gaseous fuels. The generator is driven by a small gas turbine with a common shaft for the rotors of the generator and the engine. (author)
Double streamtube codes model the curved blade (Darrieus-type) vertical-axis wind turbine (VAWT) as a double actuator-disk arrangement (one disk for the upwind half of the rotor and a second disk for the downwind half) and use conservation of momentum pri...
In this paper coating developments for advanced gas turbine engines (diffusion aluminide coatings, overlay coatings, and ceramic thermal barrier coatings) were desorbed, a selection of current metallic coatings was made and their performance as outlined. Finally coating developments for advanced diesel engines with a view to improved turbocharging or to low heat rejection engines (adiabatic diesel concept) were dealt with. (IHOE).
During the erection of the Sandia 34-Meter VAWT Test Bed, the induced gravitational stress state in the turbine blades and their associated deflections were measured. This manuscript details the measurements that were taken on the Test Bed blades during erection and compares them to the stresses and deflections predicted by the NASTRAN finite element code.
Reliability has an impact on wind energy project costs and benefits. Both life test data and field failure data can be used for reliability analysis. In wind energy industry, wind farm operators have greater interest in recording wind turbine operating data. However, field failure data may be tainted or incomplete, and therefore it needs a more general mathematical model and algorithms to solve the model. The aim of this paper is to provide a solution to this problem. A three-parameter Weibull failure rate function is discussed for wind turbines and the parameters are estimated by maximum likelihood and least squares. Two populations of German and Danish wind turbines are analyzed. The traditional Weibull failure rate function is also employed for comparison. Analysis shows that the three-parameter Weibull function can obtain more accuracy on reliability growth of wind turbines. This work will be ...
The energy recovery scheme at Mucking Marshes landfill site, operated by Cory Environmental Limited, has been in operation since October 1991. Using landfill gas abstracted from the site, a gas turbine generates up to 3.2 MW net electric power for export. Operation and performance of the scheme has been monitored over the period January 1995 to August 1996. Overall performance since the first use of the turbine has also been studied, and has shown reliable and profitable operation. The capital cost of the gas turbine and gas compressor plant was approximately 1.8 million. Actual gas collection wells, pipework, pumping and monitoring facilities, while essential to the scheme, are considered part of the gas control equipment needed for the landfill site. Based on a notional electricity selling price of 4p/kWh, the current annual income from exported power is 550,000. This would be substantially increased by increasing the ...
We report the performance of a micro gas turbine on biomass producer gas and mixtures of biomass producer gas with natural gas. The micro gas turbine delivers full power on gas mixtures with a heating value of at least 15 MJ/Nm{sup 3}. For gas of lower heating value, the maximum fuel gas flow limits the attainable power. The lower limit for stable operation is about 8 MJ/Nm{sup 3}. The gross efficiency of the micro gas turbine depends on output power but not on the gas heating value, within our measurement accuracy. Above 70% of full power, emissions of CO and NO are 40 and 10 times lower than those of a gas engine of similar size. At part load below 70% of full power, the micro gas turbine burner switches to a different operating mode which produces higher CO and NO levels, but still significantly below those of a gas engine.
Double streamtube codes model the curved blade (Darrieus-type) vertical-axis wind turbine (VAWT) as a double actuator-disk arrangement (one disk for the upwind half of the rotor and a second disk for the downwind half) and use conservation of momentum principles to determine the forces acting on the turbine blades and the turbine performance. These models differentiate between the upwind and downwind sections of the rotor and are capable of determining blade loading more accurately than the widely-used single-actuator-disk streamtube models. Additional accuracy may be obtained by representing the turbine as a collection of several streamtubes, each of which is modeled as a double actuator disk. This is referred to as the double-multiple-streamtube model. Sandia National Laboratories has developed a double-multiple streamtube model for the VAWT which incorporates the effects of the incident wind boundary ...
In Japan, high rigidity reinforced concrete foundations called the high-tuned type foundation have been generally used for the turbine generator foundations. In Europe, on the other hand, flexible steel foundations and spring-mounted reinforced concrete foundations are employed. These are called the low-tuned type foundation and have following excellent characteristics. (1) Excellent vibration isolation ability (2) By reducing the structural member size and weight, more effective utilization of space under the deck is possible. However, the low-tuned type foundation has a lower seismic resistance and it is said to be unsuitable type foundation in frequent seismic countries such as Japan and USA etc. from the view point of safety against earthquake. We have developed the new type low-tuned foundation having its excellent characteristics and seismic resistance ability called the spring-mounted turbine generator foundation supported by ...
The present paper deals with the conversion of solar energy in a gas turbine plant with a parabolic dish collector. Particular consideration is devoted to the thermodynamic and mechanical design and partload behavior of the receiver. The incident sunlight is focussed by the parabolic dish and then beamed into the cavity receiver. Here the working medium of the gas turbine flows through tubes and is heated up to the receiver outlet temperature. The task of the receiver is to transfer the radiated energy as efficiently as possible to the working medium. Furthermore the required heating surface should be small as possible i.e. optimum use must be made of the tube material with respect to its state of stress. It is shown which geometric and thermodynamic plant parameters influence these two design criteria. An optimum receiver design is presented on the basis of the results thus obtained. Finally, the variations in receiver efficiency and tube ...
This report surveys the possibilities and restrictions of different construction materials for the purpose of the blades of a small stall regulated turbine. For example scaling up, material saving at decreasing of static or dynamic loads, comparisons of global costs based on prices per unit of weight, etc. For the mutual comparison of construction materials for turbine blades the starting point is a stall regulated horizontal axis turbine with a rotor diameter of 16 m and a tipvane speed of about 64 m/s. Short descriptions are given of the materials and of the applied production methods with the resulting blade geometry. The blade skins are dimensionized for storm loads after the optimalization of the blade geometry, needed for the design wind speed, is recorded. The resulting blade skins are mutually compared as for weight, mass inertia and bending stiffness. Also a comparison took place of the resulting reserve factors ...
The major driver to enhance the efficiency of the simple gas turbine cycle has been the increase in process conditions through advancements in materials and cooling methods. Thermodynamic cycle developments or cycle integration are among the possible ways to further enhance performance. The current paper presents the possibilities and advantages from the LOTHECO natural gas-fired combined cycle concept. In the LOTHECO cycle, low-temperature waste heat or solar heat is used for the evaporation of injected water droplets in the compressed air entering the gas turbine's combustion chamber. Following a description of this innovative cycle, its advantages are demonstrated by comparison between different gas turbine power generation systems for small and large-scale applications, including thermodynamic and economic analysis. A commercial gas turbine (ALSTOM GT10C) has been selected and computed with the heat ...
A nonlinear mathematical model is presented of a WWER-440 nuclear power plant horizontal steam generator. On the proposed model is based a computer program for investigating transients in steam generators during loss of coolant accidents. Processes taking place at the primary side of the steam generator are described by a set of partial differential equations while those at the secondary side of the steam generator are described by plain differential equations with the variables being complex time functions. The model takes account of the coolant as both a single- and two-phase medium, of changes in the direction of the primary coolant flow and of changes in the direction of heat transfer. Heat transfer through the wall is based on a simple model of heat transfer through a thin-walled tube and includes a correction for the heat resistance of the wall. (author).
This paper describes the modeling of horizontal steam generator with the TRACE code and calculation results of a loss-of-feedwater (LOF-10) experiment at the PACTEL facility. Parallel Channel Test Loop (PACTEL) is an integral test facility for a VVER-440 type nuclear reactor. The main objectives were to prepare a simulation model for its horizontal steam generator with the TRACE thermal hydraulic code and assess different modeling options of the code. PACTEL experiment LOF-10 was chosen for this assessment. The calculation results showed that TRACE is capable in simulating horizontal steam generator behavior both in steady state and during loss-of-feedwater transient. The phenomenon of heat transfer from primary to secondary side, steam superheating and flow reversal in the lowest heat exc...
There are a total of nine operational nuclear plants in Spain totalling 7.350 MWe. These units produced 54.265 x 106 KWh in 1990, 36% of the total generation in Spain. Seven of these plants are of the PWR type. The first plant in operation was Jose Cabrera (ZORITA) in 1968, one loop Westinghouse plant with a model 24 Steam Generator. Due to the design margin and careful operation of the Steam Generator of this plant its performance have been very good, with only 5% tubes plugged after 23 years of operation. This is one of the few units in the world that remains in phosphate chemistry. During the period 1981-1985 a total of four units, two in Almaraz and two in Asco entered in operation. These three loop s Westinghouse units use model D-3 preheater Steam Generators. The poor design and manufacture of the Steam Generators of these units have caused a large number of problems: mechanical (Preheater and ...
Results of calculational investigations into circulation of water and steam-and-water mixture in the PGV-1000 steam generator heat exchanger bundle used at NPPs with the WWER-1000 reactors, are considered. Model of water circulation in horizontal steam generator with submerged heating surface under conditions of steam generation irregularity along the heat transfer tubes is made. On the basis of the obtained data the assumption is made about water essential overflows from the hot collector zone into the cold one. Overflow rate over the upper line of the heat transfer tubes may constitute 0.7 m/s. The conclusion is made about the necessity to set up the vertical barrier which divides hot and cold sections of heat transfer tubes and helps to avoid water transverse overflows.
The use of heat transfer augmentation devices has been proposed as a means for reducing the cost of steam generators for advanced LMR designs by approximately 25%. Experimental results are presented for two types of enhancers in the form of a twisted-tape and a core-tube insert in the steam tube of a 13.1-m-long, sodium-heated single-tube test section. Test parameters were prototypical of liquid metal reactor (LMR) steam generator design for a once-through high-pressure steam cycle. Heat transfer results are compared with the no-insert case on an overall and local basis. Although both augmentations increased overall performance, the mechanisms were different.
Based on observations during the steam reforming of ethanol, the authors conclude that carbon was forming in the steam generator due to the thermal decomposition of ethanol. Since ethanol is being thermally decomposed, they were operating the steam generator at too high of a temperature. The thermal degradation of ethanol was confirmed by using a GC with a flame ionization detector. They observed trace amounts of additional hydrocarbons other than methane in the effluent which we assume maybe ethane and ethylene. We identified the operating conditions that allowed us to steam reform ethanol for an acceptable amount of time. These conditions were a steam temperature of 200 C and a wall temperature of 400 C at the center of the reactor. The calculated ratios of CO{sub 2}/CO indicate that we can lower the potential for carbon deposition from the Boudouard further by reducing the ...
Three experiments were conducted to study the behaviour of the new horizontal steam generator construction of the PACTEL test facility. In the experiments the secondary side coolant level was reduced stepwise. The experiments were calculated with two computer codes RELAP5/MOD3.1 and APROS version 2.11. A similar nodalization scheme was used for both codes so that the results may be compared. Only the steam generator was modeled and the rest of the facility was given as a boundary condition. The results show that both codes calculate well the behaviour of the primary side of the steam generator. On the secondary side both codes calculate lower steam temperatures in the upper part of the heat exchange tube bundle than was measured in the experiments. (orig.) 4 refs.
Three experiments were conducted to study the behaviour of the new horizontal steam generator construction of the PACTEL test facility. In the experiments the secondary side coolant level was reduced stepwise. The experiments were calculated with two computer codes RELAP5/MOD3.1 and APROS version 2.11. A similar nodalization scheme was used for both codes so that the results may be compared. Only the steam generator was modeled and the rest of the facility was given as a boundary condition. The results show that both codes calculate well the behaviour of the primary side of the steam generator. On the secondary side both codes calculate lower steam temperatures in the upper part of the heat exchange tube bundle than was measured in the experiments. (orig.).
Steam generators for nuclear plants require access to the primary and secondary side for various inspection, cleaning and repair procedures and upon achieving access various inspection and cleaning tasks must be carried out. Steam generators currently at manufacture are therefore provided with; primary side access via the primary manways, steam drum access via the steam drum manway, U-bend region access via the secondary manway and drum-internals access passages, tubesheet secondary side access via tubesheet level inspection ports and tube support plate access via tube support level access ports. Many CANDU steam generators were built with only primary and drum manways and either no tubesheet ports or ports which were located ineffectively. The steam generators at Wolsong 1 were built with secondary side inspection ports that provided only limited access away ...
A scaled physical model was operated to simulate steam drive operations in five-spot patterns with reservoir and operational parameters similar to those encountered in California reservoirs. The goal of this study was to elucidate the role of two important controllable parameters, viz., steam injection rate and steam quality and to explore the role of two important factors, oil viscosity and reservoir permeability on the performance of the steam drive. In addition, the influence of bottom water and a basal permeable layer were investigated. The experiments demonstrated that there is an optimum injection rate; that in the vicinity of this optimum an increased quantity results in improved oil steam ratios; that the viscosity of the oil at steam temperature, raised to a fractional power, 0.5, appears to correlate with oil production; that permeabilities in the ...
Since the first operation of nuclear steam generator early 1960s, its performance requirements have been met but the steam generator problems have been met but the steam generator problems have been major cause of reducing the operational reliability, plant safety and availability. U-tube assembly of steam generator forms the primary system pressure boundary of the plant and have experienced several types of tube degradation problems. Tube failure and leakage resulting from the degradation will cause radioactive contamination of secondary system by the primary coolant, and this may lead to unplanned plant outages and costly repair operations such as tube plugging or steam generator replacement. For the case of steam generators for heavy water reactors, e.g. Wolsong 2, 3, and 4 NPP, a high cost of heavy water will be imposed additionally. During the plant ...
Several steam generator tube rupture accidents have occurred at plants in the past. In this paper the Computational Multi-Fluid Dynamics (CMFD) investigation of the horizontal steam generator thermal-hydraulics during the tube rupture accident is performed. A guillotine of a steam generator U-tube is assumed with choked flow from the primary to the secondary side of the steam generator. We have computed water and steam velocity fields, steam volume fraction distribution on the steam generator secondary (shell) side, as well as the swell level increase. The simulation results are a support to the safety analyses of the steam generator tube rupture accident. Numerical simulation is performed with the multidimensional multi-fluid modelling approach. The two-phase flow around steam generator tubes in the ...
Vertical U-tube steam generators in Pressurized Water Reactors (PWRs) operating an All Volatile Treatment (AVT) secondary chemistry have experienced corrosion problems, particularly denting and sludges. The studies reported evaluate the feasibility of using a low-concentration (0.5 wt%) chemical cleaning process to remove corrosion product deposits from steam generator surfaces and magnetite from tube-to-support plate crevices of PWR steam generators. The process potentially may be applied at schedule intervals, such as during normal refueling outages, to maintain a steam generator in clean operating condition. This report describes the results of testing to evaluate the effectiveness of several chelant acids for dissolving steam generator sludges and crevice magnetite. Corrosion of carbon steel by the chelant acids and the effects of various inhibitors are evaluated. The ...
Construction of the French PWR nuclear program started in the early 70s, at the time a number of operating plants in the US were being affected by the first corrosion problems. Since, at that time, its construction program was in an early stage, FRAMATOME was able to make modifications on the first units to improve steam generator resistance to corrosion. For instance, full depth expansion of the tubes in the tube-sheet using an explosive process (Westex) was performed on Fessenheim 1 steam generators already installed on site. Later on, continuous operating experience was being obtained in the US, before startup of the French units. This allowed FRAMATOME to react rapidly and take immediate corrective actions at the design stage, during fabrication and sometimes even on site in order to mitigate the risk of corrosion in the steam generators. FRAMATOME is confident that the present design of its steam ...
The interrelations between the factors causing the main effects on the primary circuit coolant flow rate distribution in the horizontal steam generator pipes in reactor facilities with the WWER type reactors under the modes with natural circulation are discussed. The criterion showing the presence or absence of coolant circulation reversal in bottom rows of the steam generator pipes is obtained. It is shown that large hydraulic non-uniformity in steam generator pipes operating in parallel under coolant natural circulation leads to decreasing the heat transfer surface efficiency under reactor facility emergency cooling, restricts its servicing capabilities. The circulation reverse in steam generator pipes under coolant natural circulation mode can give unfavourable effect on separate structural elements of the steam generators and as a result it can cause additional temperature ...
Nuclear Engineering Laboratory of the Technical Research Centre of Finland has widely used RELAP5/MOD2 and -MOD3 codes to simulate horizontal steam generators. Several models have been developed and successfully used in the VVER-safety analysis. Nevertheless, the models developed have included only rather few nodes in the steam generator secondary side. The secondary side has normally been divided into about 10 to 15 nodes. Since the secondary side at the steam generators of VVER-440 type reactors consists of a rather large water pool, these models were only roughly capable to predict secondary side flows. The paper describes an attempt to use RELAP5/MOD3 code to predict secondary side flows in a steam generator of a VVER-440 reactor. A 2D/3D model has been developed using RELAP5/MOD3 codes cross-flow junctions. The model includes 90 volumes on the steam generator secondary side. ...
Nuclear Engineering Laboratory of the Technical Research Centre of Finland has widely used RELAP5/MOD2 and -MOD3 codes to simulate horizontal steam generators. Several models have been developed and successfully used in the VVER-safety analysis. Nevertheless, the models developed have included only rather few nodes in the steam generator secondary side. The secondary side has normally been divided into about 10 to 15 nodes. Since the secondary side at the steam generators of VVER-440 type reactors consists of a rather large water pool, these models were only roughly capable to predict secondary side flows. The paper describes an attempt to use RELAP5/MOD3 code to predict secondary side flows in a steam generator of a VVER-440 reactor. A 2D/3D model has been developed using RELAP5/MOD3 codes cross-flow junctions. The model includes 90 volumes on the steam generator secondary side. ...
The steam generator low water level trip setpoint of KORI NPP units 3 and 4(KNU 3 and 4), three-loop Westinghouse pressurized water reactor, is higher than that of OPR1000. In addition, steam generator downcomer water level in KNU 3 and 4 could fluctuate easily during a transient because of smaller downcomer water inventory, compared to the total water inventory in the steam generator. Due to these reasons, there is a higher possibility of unnecessary reactor trips caused by the steam generator low-low water level in KNU 3 and 4. Its operating history shows that most of reactor trips were caused by steam generator low-low level reactor trip signal. Such reactor trips, especially unnecessary ones, result in time and economic losses. In this paper, a feasibility study was performed to reduce unnecessary reactor trip by changing steam generator low-low water level ...
The steam generator low water level trip setpoint of KORI NPP units 3 and 4(KNU 3 and 4), three-loop Westinghouse pressurized water reactor, is higher than that of OPR1000. In addition, steam generator downcomer water level in KNU 3 and 4 could fluctuate easily during a transient because of smaller downcomer water inventory, compared to the total water inventory in the steam generator. Due to these reasons, there is a higher possibility of unnecessary reactor trips caused by the steam generator low-low water level in KNU 3 and 4. Its operating history shows that most of reactor trips were caused by steam generator low-low level reactor trip signal. Such reactor trips, especially unnecessary ones, result in time and economic losses. In this paper, a feasibility study was performed to reduce unnecessary reactor trip by changing steam generator low-low water level ...
The study concerns 1984-1991. The wind park consists of 18 three-bladed 300 kW horizontal axis wind turbines of 35 meters height, and a rotor diameter of 30 meters, seven meteorological towers, and three cluster and control buildings. Aspects studied included disturbance of breeding, resting or feeding, and migrating birds, behavior of birds approaching the wind turbines during the day and night, and bird victims due to collision with the wind turbines and the meteorological towers. The flight behavior of birds approaching the wind park system during daylight is also dealt with. For at least a fifth of the observations it was noted whether the birds passing within 100 meters distance of a turbine showed a reaction or not. The proportion of the reactions was related to the wind park in operation or not in operation, and to the distance between the wind turbines, species, flight ...
The combustion/emissions control island of the CFTCC plant produces cleaned coal combustion gases for expansion in the gas turbine. The gases are cleaned to protect the turbine from flow-path degeneration due to coal contaminants and to reduce environmental emissions to comparable or lower levels than alternate clean coal power plant tedmologies. An advantage of the CFTCC system over other clean coal technologies using gas turbines results from the CFTCC system having been designed as an adaptation to coal of a natural gas-fired combined cycle plant. Gas turbines are built for compactness and simplicity. The RQL combustor is designed using gas turbine combustion technology rather than process plant reactor technology used in other pressurized coal systems. The result is simpler and more compact combustion equipment than for alternate technologies. The natural effect is lower cost ...
A stochastic wind simulation for VAWTs (VSTOC) has been developed which yields turbulent wind-velocity fluctuations for rotationally sampled points. This allows three-component wind-velocity fluctuations to be simulated at specified nodal points on the wind-turbine rotor. A first-order convection scheme is used which accounts for the decrease in streamwise velocity as the flow passes through the wind-turbine rotor. The VSTOC simulation is independent of the particular analytical technique used to predict the aerodynamic and performance characteristics of the turbine. The VSTOC subroutine may be used simply as a subroutine in a particular VAWT prediction code or it may be used as a subroutine in an independent processor. The independent processor is used to interact with a version of the VAWT prediction code which is segmented into deterministic and stochastic modules. Using VSTOC in this fashion is very efficient with ...
This article describes how a natural gas-fired combined cycle with increased firing temperature, reduced cooling air usage, improved component efficiencies, and cycle enhancements could achieve a lower heating value plant efficiency of greater than 60%. Today's gas turbine systems feature high fuel-to-electricity efficiencies. Efficiencies, on a lower-heating-value (LHV) basis, for large natural gas-fired combined-cycle systems for the utility market have been demonstrated at 54%. Even though manufacturers will make improvements in the 1990s, efficiency levels will reach a plateau. Cycle innovations and gas turbine design changes will achieve LHV efficiencies in the 60% range for natural gas-fired utility machines.
Outline of three dimensional design of axial turbine was explained with examples of its application. Quasi-three dimensional design which analyzed flow in meridian plane and flow between blades seperately, and three dimensional design which, based on the quasi-three dimensional design with considering cubical force, improved distribution of static pressure and optimized distribution of repulsion and aerodynamic force, were explained. For the numerical analysis, Euler's Code was applied. AS the example of application, expectable effect by negative angle of blade was calculated, and efficiencies of single stage turbines with static blades designed by each method were compared. As the practical application of three dimensional analysis of flow to designing, Endwall Contouring for static blade of initial stage was explained. 10 refs., 12 figs.
Effects of combustion conditions on the critical calorific value of flame blowout were reported for low calorific gas on the assumption of using coal derived gaseous fuel. Further, calculations of adiabatic flame temperature by using chemical equilibrium calculation were conducted in order to get a possibility of increasing exit gas temperature of gas turbine combustor to 1,300 C for low calorific value gas fuel. As a result, effects of (1) fuel composition, (2) preheating fuel temperature, (3) calorific value, and (4) combustion air velocity and fuel nozzle diameter, on the critical calorific values of flame blowout were clarified. In increasing exit gas temperature of gas turbine combustor to 1,300 C when using low calorific value gas fuel, it is essential to get an advanced cooling technology for the gas turbine combustor.
This paper uses multi-pass iteration particle swarm optimization (MIPSO) to solve short term hydroelectric generation scheduling of a power system with wind turbine generators. MIPSO is a new algorithm for solving nonlinear optimal scheduling problems. A new index called iteration best (IB) is incorporated into particle swarm optimization (PSO) to improve solution quality. The concept of multi-pass dynamic programming is applied to modify PSO further and improve computation efficiency.The feasible operational regions of the hydro units and pumped storage plants over the whole scheduling time range must be determined before applying MIPSO to the problem. Wind turbine power generation then shaves the power system load curves. Next, MIPSO calculates hydroelectric generation scheduling. It beg...
Lean premixed combustion (LPC) of natural gas is of considerable interest in land-based gas turbines for power generation. However, modeling such combustors and adequately addressing the concerns of LPC, which include emissions of nitrogen oxides, carbon monoxide and unburned hydrocarbons, remains a significant challenge. In this paper, characteristics of published simulations of gas turbine combustion are summarised and methods of modeling turbulent combustion are reviewed. The velocity-composition PDF method is selected for implementation in a new comprehensive model that uses an unstructured-grid flow solver. Reduced mechanisms for methane combustion are evaluated in a partially stirred reactor model. Comprehensive model predictions of swirl-stabilised LPC of natural gas are compared with detailed measurements obtained in a laboratory-scale combustor. The model is also applied to industrial combustor geometries. (Author)
This report gives a brief introduction to the project `Probabilistic Design Tool for Wind Turbines` - PRODETO - which was carried out during the years 1996-98 with partial funding from the European Commission under the Non-Nuclear Energy Programme JOULE III. The report gives an overview of the objectives and motivation for the project, and the methodology used. In this context, an example of reliability-based wind turbine design against fatigue failure is outlined with emphasis on the various important steps herein, which include probabilistic load and resistance modelling, calculation of failure probability, and calibration of partial safety factors for use with a deterministic design code format. The results of the project are presented with emphasis on a developed computer program and its capabilities, and the various elements of an executed case study are outlined. A list of project reports concludes the report. (au)
This paper details the design of a premixed, swirl-stabilized combustor that was designed and built for the express purpose of obtaining validation-quality data for the development of large eddy simulations (LES) of gas turbine combustors. The combustor features nonambiguous boundary conditions, a geometrically simple design that retains the essential fluid dynamics and thermochemical processes that occur in actual gas turbine combustors, and unrestrictive access for laser and optical diagnostic measurements. After discussing the design detail, a preliminary investigation of the performance and operating envelope of the combustor is presented. With the combustor operating on premixed methane/air, both the equivalence ratio and the inlet velocity were systematically varied and the flame structure was recorded via digital photography. Interesting lean flame blowout and resonance characteristics were observed. In addition, the combustor exhibited ...
Rapid technology improvements, resulting in high efficiency, emissions reduction and low generation cost, are making gas turbines the generation technology of choice despite some recent reliability problems. The basic reason for the dominance is high efficiency. The rapid pace of gas-turbine technology improvement in the 1990s drove combined-cycle thermal efficiency to nearly 60 percent with natural gas as the fuel. It will probably go even higher after the year 2000. In addition, the gas-fired combined cycle is a bargain. With natural gas prices where they are right now, it is the least-cost generation operation for power producers with access to gas. Many will replace older, high-cost power plants with new gas-fired combined cycle power plants.
The effect of high lift airfoils on the cost effectiveness of HAWT and VAWT (horizontal and vertical axis wind turbine) machines is studied. The scope involved first studying modern two dimensional airfoils, and developing a generalized formulation for their performance in terms of lift, drag, and thickness at appropriate Reynolds numbers. Single element, multi-element, symmetrical, extra thick airfoils and jet flap airfoils were analyzed. The jet flap airfoils were considered to be unacceptable because of excessive power requirements. Then the effect of using the above airfoils on the rotors of a variety of wind turbines was made. Qualitative representation of the type of airfoils studied is given.
The thermal analysis of a turbine stack discharging exhaust gases to the atmosphere is presented. The examined turbine stack belongs to a gas lift plant for oil extraction located in the Gulf area. The analysis has been performed because an overheating of the anchor flange/bolts and of the concrete foundation occurred and caused small cracks in the upper layer of the foundation. A qualitative thermal analysis of the stack has pointed out that the main cause of the overheating was the thermal radiation in the air-filled region underneath the stack bottom plate. Detailed calculations performed by using a CFD code (Fluent ver. 6.0.12), cross-checked with measurements taken from site, have shown that a significant reduction of the heat flux to the foundation could be obtained by filling the above mentioned air region with an insulating material. The benefits of this solution are prevailing over those achievable with the installation of external ...
A reduced grid model of a transmission system with a number of central power plants, consumption centers, local wind turbines and a large offshore wind farm is developed and implemented in the simulation tool PowerFactory (DIgSILENT). The reduced grid model is given by Energinet.dk, Transmission System Operator of Denmark (TSO) for Natural Gas and Electricity, to the Danish Universities and the Risoe National Laboratory. Its intended usage is education and studying of interaction between electricity-producing wind turbines and a realistic transmission system. Focus in these studies is on voltage stability issues and on the ride-through capability of different wind turbine concepts, equipped with advanced controllers, developed by the Risoe National Laboratory.
Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were filled with steam. Two testing temperatures were employed, each with its own steam condition. These temperatures and steam conditions were 650/sup 0/F with saturated steam (5% liquid, 95% vapor) and 1200/sup 0/F with superheated steam at 2200 psi. The low-cycle fatigue tests were carried out at both 650/sup 0/F and 1200/sup 0/F by cycling the strain between equal tensile and compressive magnitudes until specimen failure or until it was no longer practical to continue the test. The creep-fatigue tests were carried out to failure by cycling the strain in the same fashion as in the low-cycle fatigue tests but with holds imposed at either the peak tensile strain or the peak compressive strain or at both peak tensile and compressive strains in each loading cycle.
TVA is currently engaged in an extensive program to mitigate steam generator tube denting at the Sequoyah Nuclear Plant, which is in commercial operation, and to prevent or minimize the onset of denting at the Watts Bar Nuclear Plant, which is under construction. This paper describes TVA's denting mitigation program, which is primarily feedwater chemistry and system operation improvement, and the effect the changes that have been implemented have had on the incidence as well as the progression rate of steam generator tube denting during the past 220 effective full power days of Sequoyah unit 1 operation.
Eight years ago, corrosion and tube denting seriously threatened the reliability and design life of steam generators, especially for closed loop arrangements in pressurized water reactors (PWRs). Concentrated research by the Steam Generator Owners Group (SGOG) diagnosed the causes and produced effective solutions, notably guidelines for water chemistry control in the secondary loop. The guidelines recommend specific levels of water impurities and remedial actions to prevent cooling-water leaks in the condenser, prevent air leaks, limit corrosion product buildup, and remove some impurities while neutralizing others. Continued research in SGOB-II is investigating intergranular corrosion and stress corrosion cracking. 3 figures.
Eight years ago, corrosion and tube denting seriously threatened the reliability and design life of steam generators, especially for closed loop arrangements in pressurized water reactors (PWRs). Concentrated research by the Steam Generator Owners Group (SGOG) diagnosed the causes and produced effective solutions, notably guidelines for water chemistry control in the secondary loop. The guidelines recommend specific levels of water impurities and remedial actions to prevent cooling-water leaks in the condenser, prevent air leaks, limit corrosion product buildup, and remove some impurities while neutralizing others. Continued research in SGOB-II is investigating intergranular corrosion and stress corrosion cracking. 3 figures.
The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.
The mechanism of the salt concentration increase in pits and crevices formed in a steam generator due to its imperfect manufacture or to its design features is described. The probability of corrosion can be reduced by choosing a suitable steel and by securing low concentrations of salts (chlorides in particular) and corrosion products in the feedwater. Attention is paid to the distribution of salts in the water-steam circuit and to the conditions of erosion corrosion as the principal source of corrosion products in feedwater. Experience with the suppression of erosion corrosion at nuclear power plants abroad is described. (E.J.).
This article describes innovations in new-boiler startups, based on experiences at United Development Group`s 50-MW Niagra cogeneration facility, Niagra Falls, NY. The plant comprises: a circulating coal fluidized bed boiler supplying steam to a nearby factory and electricity to the grid. Before operation the system was flushed with demineralized water, and the boiler degreased, the steam blow relied on a new procedure involving a continuous flow of steam. Startup was then initiated, following manufacturers heatup rate and soak times closely. After startup boiler tube sections were checked, and cleaned if necessary. 1 fig.
In this paper the thermal design of a horizontal steam generator for the Indian PHWR nuclear power plant is described. The main attraction is absence of tube sheet and use of stainless steel 'U' tubes. It is emphasised that with appropriate water chemistry it is possible to use stainless steel tubes, which is many times cheaper than the Incoloy tubes used elsewhere. The design approach, applicable equation for the design and the results of computation in the form of heat transfer area and some important dimensions of the steam generator are presented.
Previous analyses of binary cycles for conversion of geothermal energy from moderate temperature resources to electrical energy have shown potential gains in net geofluid effectiveness on the order of 8%, resulting from selection of turbine-expansion processes whose equilibrium states pass through the two-phase region. If condensation occurs, this gain could be reduced or eliminated by the resulting loss in turbine efficiency. Experience with many fluids, however, indicates that vapor supersaturation permits metastable pure-vapor states to exist at temperatures considerably below the saturation temperature at a given pressure; thus, by better understanding the condensation process, and properly structuring the cycle, substantial performance gains may be possible. The purpose of the present study was to assess the probability for attaining this performance gain by estimating the extent of condensation which might be expected during such an ...
This article puts the case for coal fired combined cycle gas turbine (CCGT) power plants. The need to gasify the coal for the CCGT, use of fluidised bed combustors or gasification systems, the difference in prices of coal and natural gas, and coal and natural gas reserves are discussed. (UK)
REAL ENGINE FLOW SIMULATION. 4 C D - 8 5 - 1 6 9 6 4. FIGURE 2. - COMPLEX FLOW PHENOMENA IN A TURBINE PASSAGE,. SEE TABLE I FOR DESCRIPTION OF NUMBERED FLOW ...
Concha bullosa is a common anatomic variation of the middle turbinate; however, sinusitis secondary to the concha bullosa is rare. A 52-yr-old woman presented with nasal obstruction and posterior nasal...Full Text Available
Pumped storage plants 20 are a relatively common type.They use a dam to create an upper reservoir ...Some pumped storage plants use the same water turbine and electric generator for both operating periods.That is,
Pumped storage plants are a relatively common type.They use a dam to create an upper reservoir ...Some pumped storage plants use the same water turbine and electric generator for both operating periods.
A 19.1 metre wind turbine blade was subjected to static tests. The purpose of the test series was to verify the abilities of different types of sensors to detect damage in wind turbine blades. Prior to each of the static test-series an artificial damage was made on the blade. The damage made for each test-series was surveyed during each series by acoustic emission, fiber optic micro bend displacement transducers and strain gauges. The propagation of the damage was determined by use of ultra sonic and X-ray surveillance during stops in the test series. By use of acoustic emission it was possible to measure damage propagation before the propagation was of visible size. By use of fiber optic micro bend displacement transducers and strain gauges it was possible to measure minor damage propagation. By use of both ultra sonic, and X-ray NDT-equipment it were possible to determine the size of propagated damage. (au)
The wind speed distribution and wind energy potential are investigated in three selected locations in Oyo state using wind speed data that span between 12 and 20 years measured at 10 m height. In addition, the performance of selected small to medium size wind turbines in these sites were examined. The annual energy output and capacity factor for these turbines were determined. It was found that the monthly mean wind speeds in Oyo state ranges from 2.85 m/s to 5.20 m/s. While the monthly mean power density varies between 27.08 W/m2 and 164.48 W/m2, while the annual mean power density is in the range of 67.28 W/m2 and 106.60 W/m2. Based on annual energy output, wind turbines with cut-in wind speed of about 2.5 m/s and moderate rated wind speeds will be best suited for all the sites.
This paper describes the advent of energy pumped storage plants in France, in connection with nuclear power reactors development and gives detailed specifications of different components (pump turbines, alternators, valves ...). 5 figs., 3 tabs.
This combined analytical and experimental program is aimed at generating a manual that will permit the design of 3.0 MDN cylindrical roller bearings. The roller bearing analysis will be correlated with the results from a series of bearing tests designed t...
On the Dutch North Sea coast, at the Westereems wind farm, the energy supplier Essent is currently implementing one of Europe's largest repowering projects. A total of 88 new wind turbines are going up at Dollart Bay. (orig.)
SummaryHeadache due to the pressure of nasal mucosa in the absence of inflammation of the nose and paranasal sinuses is a clinical entity that has gained wide acceptance. Concha bullosa...Full Text Available
The lateral bearing device is made of 7 lateral supports, each positioned to allow the displacement of the steam generator due to thermal or seismic effects. Each support includes a buffer plate that can be positioned on the steam generator using a position control assembly. This control assembly consists of a screw jack arrangement where the nut is fastened via an energy absorbing layer to a footplate that is fixed to the concrete wall of the steam generator enclosure. 4 figs.
The direct injection of steam into a water pool is a method of heat transfer used in many process industries. The amount of research in this area however is limited to the nuclear industry, with applications relating to reactor cooling systems. Electrical resistance tomography (ERT), a low cost, non-invasive and which has high temporal resolution characteristics, can be used as a visualization tool for the resistivity distribution for the steam injection into water pool such as IRWST. In this paper, three dimensional resistivity distribution of the process is obtained through ERT using iterative Gauss-Newton method. Numerical experiments are performed by assuming different resistive objects in the water pool. Numerical results show that ERT is successful in estimating the resistivity distribution for the injection of steam in the water pool
... the effect of MBH on steam generator crevice corrosion; model boiler test results show that MBH is effective against denting corrosion and Alloy 600 ...
The steam generator availability is one of the important problems encountered during the pressurized water nuclear plant operation. Various kinds of corrosion phenomena were observed in the past. These phenomena result from the concentration of impurities mainly in three locations in the steam generators: the tubesheet crevices, the tube support plate crevices, and the sludge pile. Corrections were made in the design and the materials used but a number of steam generators suffer or will suffer from corrosion processes inducing in many cases forcing their replacement. In order to prevent or to retard the corrosions several laboratories have performed experiments to reproduce and to study the corrosion processes. The first step of the degradation is the concentration of chemical species. A method using /sup 24/Na as a radioactive tracer was used to establish the concentration kinetics of caustic which was identified as the ...
A reasonable understanding of PWR steam generator corrosion mechanisms such as denting and wastage has been developed, and adequate chemistry control programs defined to obviate the magnitude and effects of these modes of attack. However, relatively unique corrosion attack modes have been encountered at several plants notwithstanding the presence of a reasonable to very good chemistry control program when considered in light of the Steam Generator Owners Group chemistry guidelines. The uniqueness of attack also suggests that parameters not routinely measured or monitored may be playing a significant role. In the authors opinions, the only reasonable method of routinely identifying corrosion accelerating species present in crevices, sludge piles, and deposits in PWR steam generators is by performing detailed chemical return studies during power transients, shutdowns, and long term layups. Although it would be preferable to ...
In order to improve the reliability of PWR steam generators, we have performed research to improve the tubing material and tube-support-plate configuration, based on our wide operating experience, and have developed and verified Alloy TT690 as the optimum tubing material and the BEC (Broached Egg Crate) type tube-support design. In the research, we have studied the metallurgical mechanism of the alloy to improve its corrosion resistance, evaluated corrosion susceptible region quantitatively, estimated the actual environment in a steam generator and confirmed the reliability by a model boiler test over a long period. It has been verified that the steam generator with the latest design has higher reliability with respect to the corrosion resistance of tubes. (author).
A technology for removal of undissolved impurities from a horizontal steam generator using purge water is developed on the basis of a theoretical analysis. A purge with a maximal flow rate is drawn off from the zone with the highest accumulation of sludge in the lower part of the steam generator after the main circulation pump of the corresponding loop is shut off and the temperatures of the heat transfer medium at the inlet and outlet of the steam generator have equilibrated. An improved purge configuration is used for this technology; it employs shutoff and regulator valves, periodic purge lines separated by a cutoff fixture, and a D y 100 drain union as a connector for the periodic purge. Field tests show that the efficiency of this technology for sludge removal by purge water is severa...
This paper deals with the heat transfer characteristics of horizontal steam generators, particularly under natural circulation (decay heat removal) conditions on the primary side. Special emphasis is on the inherent features of horizontal steam generator behaviour. A mathematical model of the horizontal steam generator primary side is developed and qualitative results are obtained analytically. A computer code, called HSG, is developed to solve the model numerically, and its predictions are compared with experimental data. The code is employed to obtain for VVER 440 steam generators quantitative results concerning the dependence of primary-to-secondary heat transfer efficiency on the primary side flow rate, temperature and secondary level. It turns out that the depletion of the secondary inventory leads to an inherent limitation of the decay energy removal in VVER steam generators. ...
Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the ...
The objective of the C-E/EPRI project, ''Alternative Steam Generator Materials and Designs,'' was to evaluate the corrosion behavior of contemporary or alternative steam generator materials under prototypic design and secondary fault (high contaminant) water conditions. Two model steam generators built with various support materials and designs were tested under representative thermal and hydraulic conditions. One model operated under seawater faulted all-volatile treatment (AVT) secondary water chemistry conditions. The other model operated under acidified fresh water faulted AVT conditions. This presentation focuses on the tube support and tubesheet corrosion results obtained by destructive examination of both models.
Corrosion failures in circuits of foreign NPPs are considered. According to American statistics there are more corrosion failures in two-circuit NPPs than in NPPs with one circuit. Steam generators mostly suffer from ''corrosion denting''. Lately pitting corrosion becomes a potentially serious problem. Steam generator vertical tubes are mainly subjected to this corrosion type. Attention is drawn to intercrystalline corrosion. The causes of corrosion are described. The problem of optimization of structural materials is discussed to reduce corrosion failures as well as other methods of decreasing corrosion failures. Organization of nondestructive testing, increased requirements to water and steam purity are of great importance.
Fundamental phenomena of condensation heat transfer at a steam-water interface have been studied related to the thermo-hydrodynamics of the emergency core cooling system for light water reactors. In this study temperature fluctuations near the interface and in the liquid phase were measured using fine thermocouples for a saturated steam-subcooled water co-current stratified two-phase flow in a nearly horizontal rectangular channel, and heat transfer coefficients were determined experimentally. The values of the condensation heat transfer coefficients in this experiment are from 6 to 40 kW/m{sup 2}K. In the regions of high Reynolds numbers, as the steam Reynolds numbers become larger, the average interfacial heat transfer coefficients tend to increase. The corelations of Nusselt numbers were obtained from the heat transfer data. (author)
Fundamental phenomena of condensation heat transfer at a steam-water interface have been studied related to the thermo-hydrodynamics of the emergency core cooling system for light water reactors. In this study temperature fluctuations near the interface and in the liquid phase were measured using fine thermocouples for a saturated steam-subcooled water co-current stratified two-phase flow in a nearly horizontal rectangular channel, and heat transfer coefficients were determined experimentally. The values of the condensation heat transfer coefficients in this experiment are from 6 to 40 kW/m"2K. In the regions of high Reynolds numbers, as the steam Reynolds numbers become larger, the average interfacial heat transfer coefficients tend to increase. The corelations of Nusselt numbers were obtained from the heat transfer data. (author)
The visual impact of wind turbines is one of the main factors affecting public acceptance of wind parks. This paper evaluates the visual impact of a wind park in Chania, Crete, using the Spanish method of evaluation. The outcomes are combined with the psychometric testing of the residents by the use of questionnaires and with the values of the Spanish method about various scenarios concerning the size of the wind park (double, half, one wind turbine). The results of the study prove that the quantification of the potential visual impact could minimize this, apparently, main reason that affects public acceptance. (author)
Pressurized fluidized bed combustion (PFBC) is an emerging coal-fired, combined-cycle power generation technology nearing commercial status through several operating and planned demonstration plants throughout the world. Current-generation PFBC plants use ``ruggedized`` gas turbines that can tolerate dust loading common with conventional cyclone gas cleaning. The next generation of PFBC will apply advanced hot gas cleaning systems that will reuse the dust loading to low levels acceptable to high performance, industrial gas turbines. These advances should result in performance and cost advantages. This article examines the demonstration of PFBC technology at Tidd power station.
The desirable performance attributes of a vertical axis wind turbine (VAWT) include high starting torque, high peak efficiency, broad operating range and a reasonable insensitivity to the parameters that define its operation. The theoretical performance of three variable pitch mechanisms for VAWT are compared. Cycloturbines use cam devices or gears to impose a sinusoidal pitch regime. In the mass-stabilised system, pitch is determined by the interplay of two opposing moments on the blades. These two mechanisms are compared with Aeropitch, a hypothetical pitch control system in which stabilising moments are related to the blade relative velocity. (Author)
Based on a detailed analysis of the inter-relationship in the current, voltage, electromagnetic torque and ratio of the difference between the speed of rotor and the speed of rotary magnetic field to the later in the motor, the root cause was point out, which leads to the protection fuses' failure of the motor in the starting stage, which drives the turbine-generator set to rotate at low speed before its startup. Two solutions to avoid the situation are proposed, too. (authors)
The layout of the network with its frequency and transmission power control shows how the time behaviour of power plants and consumers determines the frequency curve during sudden power disturbances. As for switching processes in the network for the turbine, network operation entails loads due to shock-like disturbance functions to which one should not normally respond by switching off. The interception controllers are therefore adjusted via a simulation model by which the vibrations of the turbine rotor can be modelled in real time under different network loads. (GL).
Pionier-I is a vertical axis wind turbine (VAWT) of the Darrieus-type with a diameter of 15 m. In the month of September 1983 performance and efficiency were measured. Measurements were done with constant rotational speed and with constant tip speed ratio. For the calculation of the possible (theoretical) output of electric power an anemometer was present. Measurement results are conditioned to one digital signal and processed by a microcomputer (Apple II). It becomes evident that the yearly energy output of the Pionier-I is quite well comparable with that of a horizontal axis turbine with the same diameter.
Real-time neutron radiography (RTNR) is rapidly becoming a valuable tool for nondestructive testing and basic research with a wide variety of applications. The Phoenix Memorial Laboratory (PML) at the University of Michigan has developed an RTNR facility and has been using this facility to study several phenomena of interest to researchers in many areas. These phenomena include imaging of the internal fluid flow in gas turbine engine nozzles and coking and debris deposition in several gas turbine nozzles. This paper presents a summary of the technique and facilities involved in these applications.
This annex provides a description of the sensor schemes and the non-destructive testing (NDT) methods that have been investigated in this project. Acoustic emission and fibre optic sensors are described in some detail whereas only the key features of well-established NDT methods are presented. Estimates of the cost of different sensor systems are given and the advantages and disadvantages of the different schemes is discussed. (au)
The dynamic response characteristics of the vertical axis wind turbine (VAWT) rotor are important factors governing the safety and fatigue life of VAWT systems. The principal problems are the determination of critical rotor speeds (resonances) and the assessment of forced vibration response amplitudes. The solution to these problems is complicated by centrifugal and Coriolis effects which can have substantial influence on rotor resonant frequencies and mode shapes. The primary tools now in use for rotor analysis are described and discussed. These tools include a lumped spring mass model (VAWTDYN) and also finite-element based approaches. The accuracy and completeness of current capabilities are also discussed.
A review of the development and performance of the DAF Indal 50-kW vertical axis Darrieus wind turbine shows that a high level of technical development and reliability has been achieved. Features of the drive train, braking and control systems are discussed and performance details are presented. Details are also presented of a 500-kW VAWT that is currently in production. A discussion of the economics of both the 50-kW and 500-kW VAWTs is included, showing the effects of charge rate, installed cost, operating cost, performance, and efficiency. 6 references.
Solar energy can be economically converted into electrical energy for small and medium power outputs. A typical solar power plant consists of a parabolic dish, cavity receiver and gas turbine. To obtain high gas turbine efficiences, the working fluid used has to be heated to high temperatures. This necessitates the use of expensive high-quality materials for the tubes in the receiver. This expense must be kept to a minimum. The present paper demonstrates how this aim can be achieved by meeting the so-called Bammert Criterion.
Solar energy can be economically converted into electrical energy for small and medium power outputs. A typical solar power plant consists of a parabolic dish, cavity receiver and gas turbine. To obtain high gas turbine efficiencies, the working fluid used has to be heated to high temperatures. This necessitates the use of expensive high-quality materials for the tubes in the receiver. This expense must be kept to a minimum. The present paper demonstrates how this aim can be achieved by meeting the so-called Bammert Criterion.
The profitability of combustion turbines intended for export is of extreme importance for Electricite de France. It is principally during the development phase of a project that one can ensure resect of two indissociable factors, essential to the per-kWh production cost: global operating costs and performance in terms of reliability and availability. The approach proposed here advocates the global acquisition of the installation and its logistic support. Generally applicable recommendations are given. They enable integrating in the future plant specifications all requirements relative to plant reliability, availability, maintainability and logistic support. They are structured according to type: expression of needs and management factors. (orig.) 4 refs.
The 17-metre DOE/Sandia VAWT began operation in March 1977. Since that time the turbine has been operated strictly by manual control for the purpose of data acquisition and performance analysis; this procedure has limited the VAWT operation time and power output. An automatic-control system has been designed and implemented to study automatic control of a VAWT and to better judge the fatigue life and reliability of the VAWT under what will be normal operating conditions for power production. This system, including the necessary hardware, is discussed in detail along with a simplified cost analysis.
In this project the influence of residual compression stresses on the stress corrosion cracking behaviour of the turbine disc steel 26 NiCrMoV 14 5 (Rp(sub 0.2) = 850 N/mm(sup 2)) was investigated. The residual compression stresses were produced by shot p...
The performance of binary geothermal power plants can be improved through the proper choice of a working fluid, and optimization of component designs and operating conditions. This paper reviews the investigations at the Idaho National Engineering Laboratory (INEL) which are examining binary cycle performance improvements: for moderate temperature (350 to 400 F) resources with emphasis on how the improvements may be integrated into design of binary cycles. These investigations are examining performance improvements resulting from the supercritical vaporization of mixed hydrocarbon working fluids and achieving countercurrent integral condensation with these fluids, as well as the modification of the turbine inlet state points to achieve supersaturated turbine vapor expansions. For resources where the brine outlet temperature is restricted, the use of turbine exhaust recuperators is examined. The baseline plant used to ...
The Wind Energy Division at Sandia National Laboratories recently completed a point design based on the 34-m Vertical Axis Wind Turbine (VAWT) Test Bed. The 34-m Test Bed research machine incorporates several innovations that improve Darrieus technology, including increased energy production, over previous machines. The point design differs minimally from the Test Bed; but by removing research-related items, its estimated cost is substantially reduced. The point design is a first step towards a Test-Bed-based commercial machine that would be competitive with conventional sources of power in the mid-1990s.
Based on the Morlet wavelet transformation and Wigner-Ville distribution (WVD), we present a wind turbine fault diagnosis method in this paper. Wind turbine can be damaged by moisture absorption, fatigue, wind gusts or lightening strikes. Due to this reason, there is an increasing need to monitor the health of these structures. Vibration analysis is the best-known technology applied in wind turbine condition monitoring, in which the time-frequency analysis techniques such as Wigner-Ville distribution (WVD) are widely used. Theoretically WVD has an infinite resolution in time-frequency domain. For early wind turbine fault signals, however, there are two main difficulties in WVD analysis. One is strong noise signals in the background and the other is cross terms in WVD itself. In this paper, continuous wavelet transformation (CWT) is employed to filter useless noise in raw vibration signals, and auto ...
The purpose of this report is to determine if it is feasible to utilize the hot exhaust gas discharged from gas turbines in direct applications. This report illustrates the technical feasibility and economic viability of using gas turbines in drying applications. The size of turbines in this investigation ranges from 2 MW to 10 MW. In addition, an implementation strategy has been developed to employ this new system. The method used to structure the scope of this undertaking is as follows: Step 1. Collecting information by contacting dryer manufacturer and companies drying different products. Information was also gathered by literature studies and the internet. Thomas register is a great tool when it comes to company and market searches. Step 2. Looking into if it is technically possible to use the exhaust gas directly into dryers. The parameters needed for these calculations were gathered in step 1, and some of the more ...
The effects of upwind turbine wakes on the performance of a FloWind 17-m VAWT were investigated through a series of field experiments conducted at the FloWind windfarm on Cameron Ridge, Tehachapi, California. The field experiment was conducted within a VAWT array consisting of more than nine VAWTs with separations 3D crosswised by 8D downwind (where D is the turbine diameter) in a staggered configuration. The array is the upwind three rows of VAWTS in a total of six rows that are on top of the Cameron Ridge plateau. The terrain features in the vicinity are reasonably regular, with an upslope of 7 deg on the average; however, several local irregularities are present. The annual hourly averaged wind speed exceeds 8 m/s at the site. The wind field and the power-outputs of nine turbines within the array were measured with wind sensors and power transducers. Nine Gill propeller and 18 Maximum cup anemometers and one direction ...
Gas turbines are used where large amounts of energy is needed, typically as engines in aircraft, ferries and power plants. From an efficiency point of view it is desirable to increase the service temperature as much as possible. One of the limiting factors is then the maximum allowable metal temperatures in the turbine stages, primarily in the blades of the first stage, that are exposed to the highest gas temperatures. Specially designed materials are used to cope with these severe conditions, such as the nickel base superalloy IN792. In order to be able to design the components for higher temperatures and tighter tolerances, a detailed understanding and computationel models of the material behaviour is needed. The models presented in this work have been developed with the objective of being physically well motivated, and with the intention of avoiding excessive numbers of parameters. The influence of the parameters should also be as easy as ...
Due to depletion of fossil fuel, bio-fuels have generated a significant interest as an alternative fuel for the future. The use of bio-fuels to fuel gas turbine seems a viable solution for the problems of decreasing fossil-fuel reserves and environmental concerns. Bio-fuels are alternative fuels, made from renewable sources and having environmental benefit. In recent years, the desire for energy independence, foreseen depletion of nonrenewable fuel resources, fluctuating petroleum fuel costs, the necessity of stimulating agriculture based economy, and the reality of climate change have created an interest in the development of bio-fuels. The application of bio-fuels in automobiles and heating applications is increasing day by day. Therefore the use of these fuels in gas turbines would extend this application to aviation field. The impact of costly petroleum-based aviation fuel on the environment is harmful. So the development of alternative ...
Natural laminar-flow (NLF) airfoils are those which can achieve significant extents of laminar flow (greater than or equal to 30% chord) solely through favorable pressure gradients. Studies have shown that vertical-axis wind turbines (VAWTs) using NLF sections as blade elements have the potential of producing energy at a significantly lower cost (approx. =20%) than turbines of current design. Sandia National Laboratories (SNL) is now in the process of procuring a blade set for its 17-m-diameter research turbine which will use NLF sections as blade elements. This paper describes the design of this blade set. The blade set design began with the definition of a family of three approximately 50% chord NLF sections (15, 18, and 21% t/c). These definitions involved numerically establishing airfoil contours giving section characteristics anticipated to be favorable in the VAWT context and then screening these using a VAWT ...
EPRI's Steam Generator Strategic Management Project issues an annual report on the progress being made in tackling steam generator problems worldwide, containing a wealth of detailed statistics on the status of operating units and degradation mechanisms encountered. A few highlights are presented from the latest report, issued in October 1993, which covers the period to 31 December 1992. (Author).
The thermal conductivity of steam has been measured as a function of temperature from 100 deg C to 515 deg C and pressure up to 500 bar using the coaxial cylinder method. Corrections to the apparent thermal conductivity data are detailed. Correlations of the thermal conductivity coefficients are given in terms of temperature and density.
The approach estimating the leak probability of flanged joint due to the destruction of fastening studs is described. The mentioned approach consists of two stages. The probability of destroying one stud is calculated at the first stage, and the probability of different combination interpositions of intact and destroyed studs is calculated at the second one. The probability calculation of leak in the area of collector cover of steam generator PGV-1000 is used as an example of developed approach
When steam generator tube denting was identified, steps were taken to retard the rate of corrosion and to develop corrective measures if possible. Techniques were developed to determine the exact shapes of the tubes, and procedures were devised to analyze resulting strain and operating stresses. Tube plugging criteria were established, and in twelve years of operation, there has been only one instance of a forced outage due to a tube leak.
Design considerations are given for the secondary side region of a vertical U-tube nuclear stream generator with an integral preheater. The thermal shield design, the novel recirculating water flow distribution scheme, the high porosity tube supports used in the parallel flow regions, and the U-bend supports are discussed for the Wolsung Plant steam generators. Experimental and analytical development programs undertaken to verify the design features are outlined.
The nuclear power plants with WWER type reactors are characterized by horizontally situated steam generators (SG). During seismic event the horizontal and vertical ground accelerations induce fluid motion in directions of longitudinal and transversal axis. Resulting dynamic forces act on the SG attachment and could cause the failure of screws. In obvious PSA scenarios, these phenomena are classified as a indirect induced LOCA. In this paper the effects of transversal sloshing of fluid are analyzed.
Some of the origins of corrosion encountered in the secondary side of pressurized water reactor steam generators are:-sludge accumulation (a mixture of metal oxides, primarily magnetite and copper) on tube sheet and attack of tube support plates by aggressive impurities leading to denting. Although Electricite de France has not suffered from these problems, it has developed a chemical cleaning process to dissolve corrosion products at both locations. (author).
In this paper the possibility of using the test facility PACTEL concerning the investigations of thermal hydraulic special features of the primary coolant circuit acting under natural circulation is under consideration. It is suggested to study a stratification phenomenon of a coolant in upper plenum of a reactor and also a horizontal steam generator (HSG) hot collector temperature regime. For such investigations the facility must be modified. It is shown that this work is not large and expensive, as the facility is a lightly suitable unit for different researches. (orig.)
In this paper the possibility of using the test facility PACTEL concerning the investigations of thermal hydraulic special features of the primary coolant circuit acting under natural circulation is under consideration. It is suggested to study a stratification phenomenon of a coolant in upper plenum of a reactor and also a horizontal steam generator (HSG) hot collector temperature regime. For such investigations the facility must be modified. It is shown that this work is not large and expensive, as the facility is a lightly suitable unit for different researches. (orig.)
Various electrochemical techniques are available to continuously monitor corrosion in conditions simulating those on the secondary side of PWR steam generators. This paper reviews those electrochemical techniques which are potentially useful to measure denting in tube-support crevices in situ. Attention is also given to corollary needs for monitoring the water chemistry which leads to corrosive attack. Finally some suggestions are offered for corrosion monitoring in autoclaves, model boilers and operating steam generators.
The Finnish simulation code APROS and especially its 5-equation model is applied to modelling the horizontal steam generator. Different nodalizations are used in the secondary side of different models. Simulation results of the stationary state run are compared with results of RELAP5/MOD2 calculations and with an experimental plant data. (2 refs., 3 figs., 4 tabs.).
The Finnish simulation code APROS and especially its 5-equation model is applied to modelling the horizontal steam generator. Different nodalizations are used in the secondary side of different models. Simulation results of the stationary state run are compared with results of RELAP5/MOD2 calculations and with an experimental plant data. (2 refs., 3 figs., 4 tabs.).
This paper studied the mathematical model in the steady state for the horizontal steam generator, and based on this study, the thermal-hydraulics analysis code HSG-S for the HSG had been developed, and the steady state calculation had been preformed. The results were correct and fit well with RELAP5 results
With the frequent load changes to which a hard coal power station is subjected in the middle and peak load range, great demands are linked with the transient behaviour of the steam generator. Due to the serial connection of the crusher and boiler, the strongly delaying transient behaviour of the crusher compounds entirely with the transient behaviour of the steam generator. Therefore, a suggestion is to be made here as to the improvement of the dynamics of the crusher.
Three-dimensional computer simulation and analyses of the horizontal steam generator thermal-hydraulics of the WWER 1000 nuclear power plant have been performed for 50% and 75% partial loads, 100% nominal load and 110% over-load. Presented results show water and steam mass flow rate vectors, steam void fraction spatial distribution, recirculation zones, swell level position, water mass inventory on the shell side, and other important thermal-hydraulic parameters. The simulations have been performed with the computer code 3D ANA, based on the 'two-fluid' model approach. Steam-water interface transport processes, as well as tube bundle flow resistance, energy transfer, and steam generation within tube bundles are modelled with {sup c}losure laws{sup .} Applied approach implies non-equilibrium thermal and flow conditions. The model is solved by the control volume ...
Three-dimensional computer simulation and analyses of the horizontal steam generator thermal-hydraulics of the WWER 1000 nuclear power plant have been performed for 50% and 75% partial loads, 100% nominal load and 110% over-load. Presented results show water and steam mass flow rate vectors, steam void fraction spatial distribution, recirculation zones, swell level position, water mass inventory on the shell side, and other important thermal-hydraulic parameters. The simulations have been performed with the computer code 3D ANA, based on the 'two-fluid' model approach. Steam-water interface transport processes, as well as tube bundle flow resistance, energy transfer, and steam generation within tube bundles are modelled with "closure laws". Applied approach implies non-equilibrium thermal and flow conditions. The model is solved by the control volume procedure, which has been ...
General corrosion behavior of ALLOY 800 in high temperature water was studied in relation to its surface film structure. The surface film formed in water was found to decrease the corrosion rate of ALLOY 800. This film is composed of Ni ferrite, and can be obtained by oxidation in air or steam. Based on these results, air or steam oxidation treatment to inhibit Ni and Co release of ALLOY 800 into high temperature water is proposed. (author).
General corrosion behavior of ALLOY 800 in high temperature water was studied in relation to its surface film structure. The surface film formed in water was found to decrease the corrosion rate of ALLOY 800. This film is composed of Ni ferrite, and can be obtained by oxidation in air or steam. Based on these results, air or steam oxidation treatment to inhibit Ni and Co release of ALLOY 800 into high temperature water is proposed. (author).
It is desirable to avoid vibration problems by following appropriate guidelines and specifications at the design stage. Accordingly, design specifications were developed to prevent tube failures due to vibration in nuclear steam generators and liquid heat exchangers. These specifications are outlined in this report. (author). 14 refs., 2 figs.
The externally fired combined cycle is emerging as an economically viable repowering options for old non-competitive coal fired steam plants. This paper describes the initial operation of a pilot plant located at Kennebunk, Maine and the initial work on the repowering of a 48MW coal fired steam plant located in Warren, PA.
Project RPS116, ''Implementation of Boric Acid in the Field,'' was designed to demonstrate that a selected steam generator boric acid treatment is effective in arresting the progressing of denting in an operating steam generator. The PWR nuclear steam generators chosen for the testing were those at the Indian Point Unit 3 nuclear site. Hydrogen monitoring measurements and eddy current examinations had indicated that the Indian Point Unit 3, Series 44 steam generators had already reached an advanced stage of denting and tube support plate ligament discontinuities were observed. The objective of the boric acid treatment was to reduce the rate of denting by attempting to reproduce in the field the positive results achieved with boric acid in laboratory-simulated denting tests. Laboratory testing has indicated that implementation of a four day low power (25% power) boric acid soak with 50 ppm boron as boric ...
This document provides a technical basis for the revision of chemical effluent limitations guidelines for the Steam Electric Power Industry reflecting the Best Available Technology Economically Achievable (BATEA) for existing sources, New Source Performance Standards (NSPS) and Pretreatment Standards. The analysis of pollutants and the technologies applicable to their control has been based on specific waste streams of concern.
For the sugar industry, a new system of multiple-effect evaporation consuming minimal steam has been designed by means of a mathematical model and its advantages and characteristics are analysed. A way is found to overcome difficulty in operation and instability of the amount of steam consumed. Statistical data obtained using the new system are compared with the old system and show an economic profit as well as confirming the validity of the model. (author)
The experiments and the test facilities for the study of the stratification phenomenon in the hot plenum of reactor and the upper parts of the steam generator collectors in a nuclear power plant are described. The aim of the experiments was to define the conditions of the stratification initiation, to study the temperature field in the upper part, the definition of the characteristics in the stratification layer, and also to study the factors which cause the intensity of the stagnant volume cooling.
In in-service inspection of steam-generator tubes, the need for reproducibility of the measurement results and for comparison of these results over two successive inspections has led EDF to specify the main characteristics of the eddy-current probes and to design equipment to measure them. This equipment is presented here and the electrical and magnetic results are correlated with those obtained by testing tubes with reference defects.
In in-service inspection of steam-generator tubes, the need for reproducibility of the measurement results and for comparison of these results over two successive inspections has led EDF to specify the main characteristics of the Eddy-Current probes and to design equipment to measure them. This equipment is presented here and the electrical and magnetic results are correlated with those obtained by testing tubes with reference defects. 5 refs.
The ''Enabling & Information Technology To Increase RAM for Advanced Powerplants'' program, by DOE request, was re-directed, de-scoped to two tasks, shortened to a 2-year period of performance, and refocused to develop, validate and accelerate the commercial use of enabling materials technologies and sensors for coal/IGCC powerplants. The new program was re-titled ''Enabling Technology for Monitoring & Predicting Gas Turbine Health & Performance in IGCC Powerplants''. This final report summarizes the work accomplished from March 1, 2003 to March 31, 2004 on the four original tasks, and the work accomplished from April 1, 2004 to July 30, 2005 on the two re-directed tasks. The program Tasks are summarized below: Task 1--IGCC Environmental Impact on high Temperature Materials: The first task was refocused to address IGCC environmental impacts on high temperature materials used in gas ...
A three-dimensional numerical simulation of the loss-of-feed water transient at the horizontal steam generator of the Kola nuclear power plant is performed. Presented numerical results show transient change of integral steam generator parameters, such as steam generation rate, water mass inventory, outlet reactor coolant temperature, as well as detailed distribution of shell side thermal-hydraulic parameters: swell and collapsed levels, void fraction distributions, mass flux vectors, etc. Numerical results are compared with measurements at the Kola NPP. The agreement is satisfactory, while differences are close to or below the measurement uncertainties. Obtained numerical results are the first ones that give complete insight into the three-dimensional and transient horizontal steam generator thermal-hydraulics. Also, the presented results serve as benchmark tests for the assessment and further ...
It is one of the most important subjects to estimate the flow-related stability of the heat exchanger tubes. A large scale model steam generator has been developed to verify the stability of the tubes in the Japanese PWR steam generators for the two-phase flow-induced vibration and to accumulate related technical data of thermal-hydraulic and flow-induced vibration of U-bend tube bundle. The model steam generator has 230 U-bend tubes of 46 different radius and 5 columns for each of practical diameter and material, and the anti vibration bars are inserted into each spacing between tube arrays. The freon R123 has been used as the secondary side fluid in stead of water-steam two-phase. In the test, void fraction and interfacial velocities in U-bend and straight tube-bundle are measured with bi-optical probes, and vibration responses of some selected tubes are measured with strain gauges and accelerators. ...
BWRs are so designed that the exhaust steam from main steam safety relief valves is led to pressure suppression pools, and the steam is condensed in pool water, but at this time, dynamic load seems to arise in the pool water. In Tokai No. 2 Power Station, a Mark-2 containment vessel was adopted to improve the reliability as much as possible and to obtain the design with margin. In this report, the result of actual machine test in Tokai No. 2 Power Station and the method of reducing the load are described. When a relief valve works, the discharge of water in exhaust pipes into a suppression pool, the exhaust of air in exhaust pipes and repeated expansion and contraction of bubbles in pool water, and the exhaust of steam and condensation occur. As for the construction of the suppression pool in Tokai No. 2 Power Station, cross-shaped quencher and the structure with jet deflector were installed. The test ...
This project evaluated the feasibility of using a low-concentration (approx. 0.5 wt %) chemical cleaning process to remove corrosion product deposits from steam generator surfaces and magnetite from tube-to-support plate crevices of PWR steam generators. The primary objective was to develop a dilute process that could be safely applied at scheduled intervals, such as during normal refueling outages, to maintain a clean operating condition in the steam generator. The dilute chemical cleaning process developed in this project was demonstrated successfully on two model generators which were operated on faulted chemistry by DOE/CRC at Commonwealth's State Line Facility. Unit 5 was cleaned after 48 days of operation with 1% seawater fouling, and Unit 6 was cleaned after 112 days of operations with Lake Michigan water. This report describes work leading to the model generator cleaning demonstrations and provides details ...
This project evaluated the feasibility of using a low-concentration (approx. 0.5 wt %) chemical cleaning process to remove corrosion product deposits from steam generator surfaces and magnetite from tube-to-support plate crevices of PWR steam generators. The primary objective was to develop a dilute process that could be safely applied at scheduled intervals, such as during normal refueling outages, to maintain a clean operating condition in the steam generator. The dilute chemical cleaning process developed in this project was demonstrated successfully on two model generators which were operated on faulted chemistry by DOE/CRC at Commonwealth's State Line Facility. Unit 5 was cleaned after 48 days of operation with 1% seawater fouling, and Unit 6 was cleaned after 112 days of operations with Lake Michigan water. This report describes work leading to the model generator cleaning demonstrations and provides details of the ...
The marine reactor MRX, an integral typed PWR with 100 MWt adopts one-through steam generators with coiling tubes. The cold feed water enters the steam generator and the super heated steam flows out. To avoid occurrence of flow instability in the steam generator due to a density wave oscillation, it is necessary to increase of flow resistance at the feed water inlet. The magnitude of flow resistance to stabilize the flow is determined by a simple linear analysis using a D-division method, of which accuracy is clarified by comparison with SRI's experiment. The external force due to heaving, one of ship motions will affect the flow behavior. Analysis by a modified RELAP5 capable of simulating the ship motions reveals that the effect of heaving becomes especially greater when the state of flow approaches both the conditions of density wave oscillation occurrence and resonance of flow oscillation ...
Youngkwang Unit 3,4 and Ulchin Unit 3 and 4 have had problem of the KSNP Steam Generator due to a severe fretting wear on the tube. In particular, the wears were localized and concentrated in the upper part of U-bend of the Central Cavity region. At the upper tube bundle Central Cavity, the fluid flow velocities and void fraction are very high, because the steam is made by high heat transfer at secondary region. Also, this region is affected easily by fretting wear due to it's unsupported span is longer than another regions. The fretting wear is assumed to be result of Flow-Induced Vibration (F. I. V), which can occur by many mechanisms. EFDP was added to UCN 5,6 for prevent fretting wear by the SEC LCC and DSHIC, a company of design and manufacture of the steam generator, respectively. In order to evaluate the efficacy of EFDP, ANSYS and ATHOS-3 Code were used. From sensitivity analysis and calculation results, ...
Youngkwang Unit 3,4 and Ulchin Unit 3 and 4 have had problem of the KSNP Steam Generator due to a severe fretting wear on the tube. In particular, the wears were localized and concentrated in the upper part of U-bend of the Central Cavity region. At the upper tube bundle Central Cavity, the fluid flow velocities and void fraction are very high, because the steam is made by high heat transfer at secondary region. Also, this region is affected easily by fretting wear due to it's unsupported span is longer than another regions. The fretting wear is assumed to be result of Flow-Induced Vibration (F. I. V), which can occur by many mechanisms. EFDP was added to UCN 5,6 for prevent fretting wear by the SEC LCC and DSHIC, a company of design and manufacture of the steam generator, respectively. In order to evaluate the efficacy of EFDP, ANSYS and ATHOS-3 Code were used. From sensitivity analysis and calculation results, Density and ...
ALSTOM Power Inc.'s Power Plant Laboratories (ALSTOM) has teamed with the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL), American Electric Company (AEP) and Parsons Energy and Chemical Group to conduct a comprehensive study evaluating coal fired steam power plants, known as Rankine Cycles, equipped with three different combustion systems: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}). Five steam cycles utilizing a wide range of steam conditions were used with these combustion systems. The motivation for this study was to establish through engineering analysis, the most cost-effective performance potential available through improvement in the Rankine Cycle steam conditions and combustion systems while at the same time ensuring that the most stringent emission performance based on CURC (Coal Utilization Research ...
The aim of this study concerns the use of numerical methods for the resolution of the Reynolds Averaged Navier Stokes equations adapted to the simulation of the cooling of the trailing edge of a stator in a high pressure turbine. These methods, based on the elsA solver developed at ONERA, use a four steps Runge Kutta time discretization scheme and a Jameson centered space discretization scheme. The scheme is applied through a finite volume approach on control volume centered on the cells of a multi-block structured mesh. Turbulence is simulated either through the algebraic Michel model, or through the one-transport-equation Spalart-Allmaras model, or through the two-transport-equations k 1, k {omega} and k {epsilon} models, and through ASM model. A simulation of the flow in a bidimensional stator, without cooling, is carried out. The cooling, which is realized with trailing edge slots, is then simulated on a bidimensional stator. Because the slot is represented by ...
We report the performance of a commercial recuperated micro gas turbine on biomass producer gas and mixtures of biomass producer gas with natural gas. The biomass producer gas, obtained by gasification at 850{sup o}C with air at atmospheric pressure, contains about 7% H2, 17% CO, 15% CO2, 4% CH4, 2% other hydrocarbons, 2% H2O, and a balance of N2 and Ar from air. It has a net heating value of about 6 MJ/(Nm{sup 3}). The micro gas turbine delivers full power (30 kW{sub e}) on gas mixtures with a net heating value of at least 15 MJ/(Nm{sup 3}). For gas of lower heating value, the maximum fuel gas flow allowed by the fuel control unit limits the attainable power. At reduced power, the lower limit for stable operation is a net heating value of about 8 MJ/(Nm{sup 3}). The gross efficiency of the micro gas turbine depends on the output power but not on the gas heating value, within our estimated measurement accuracy of about 2%. ...
The object of this survey of small US electric utility systems was to determine the potential utilization of small, fuel-flexible, advanced-cycle combustion turbines for power generation. Three prototype concepts were evaluated. Concept A: a 2.5 MWe externally fired, closed-cycle combustion turbine, with fluidized-bed combustor, burning solid fuels. Concept B: an open 3.8 MWe, indirect-fired, combined-cycle turbine system using solid, liquid or gaseous fuels, with downstream stack cleanup. Concept C: 11.6 MWe, utilizing an open, direct-fired, combined-cycle turbine arrangement, gas or oil fueled employing components of advanced development. It was presumed such units might be commercially available circa 1985 to 1990. Fifty-three utilities, encompassing a variety of ownerships, geographical distribution and system sizes, were interviewed on-site. Questions covered the probable use of such generating ...
This paper describes the modeling of horizontal steam generator with the TRACE code and calculation results of a loss-of-feedwater (LOF-10) experiment at the PACTEL facility. Parallel Channel Test Loop (PACTEL) is an integral test facility for a VVER-440 type nuclear reactor. The main objectives were to prepare a simulation model for its horizontal steam generator with the TRACE thermal hydraulic code and assess different modeling options of the code. PACTEL experiment LOF-10 was chosen for this assessment. The calculation results showed that TRACE is capable in simulating horizontal steam generator behavior both in steady state and during loss-of-feedwater transient. The phenomenon of heat transfer from primary to secondary side, steam superheating and flow reversal in the lowest heat exchange tubes were studied in detail. Different nodalization options were introduced. In the simulation of PACTEL ...
This paper describes the modeling of horizontal steam generator with the TRACE code and calculation results of a loss-of-feedwater (LOF-10) experiment at the PACTEL facility. Parallel Channel Test Loop (PACTEL) is an integral test facility for a VVER-440 type nuclear reactor. The main objectives were to prepare a simulation model for its horizontal steam generator with the TRACE thermal hydraulic code and assess different modeling options of the code. PACTEL experiment LOF-10 was chosen for this assessment. The calculation results showed that TRACE is capable in simulating horizontal steam generator behavior both in steady state and during loss-of-feedwater transient. The phenomenon of heat transfer from primary to secondary side, steam superheating and flow reversal in the lowest heat exchange tubes were studied in detail. Different nodalization options were introduced. In the simulation of PACTEL ...
When materials such as metal are into the secondary side of steam generator, they, so called foreign objects, may have influences on the integrity of the steam generator tubes. They cause the tube wear due to the relative motion between the tubes and foreign objects and the tube impact due to flow. The best way to avoid the effects is to remove all the foreign objects. However, it is not easy to remove the foreign materials thoroughly due to their condition such as the location. If the locations of the foreign materials are in the middle of tube bundle and the tube arrangement of the steam generator is the triangle type, the equipment such as FOSAR(Foreign Object Search and Retrieval) can not reach their locations. If the foreign materials stick together with the tubes or tube sheet, they can not be removed. In the case of operating the steam generator with the foreign materials, the licensee must prove ...
When materials such as metal are into the secondary side of steam generator, they, so called foreign objects, may have influences on the integrity of the steam generator tubes. They cause the tube wear due to the relative motion between the tubes and foreign objects and the tube impact due to flow. The best way to avoid the effects is to remove all the foreign objects. However, it is not easy to remove the foreign materials thoroughly due to their condition such as the location. If the locations of the foreign materials are in the middle of tube bundle and the tube arrangement of the steam generator is the triangle type, the equipment such as FOSAR(Foreign Object Search and Retrieval) can not reach their locations. If the foreign materials stick together with the tubes or tube sheet, they can not be removed. In the case of operating the steam generator with the foreign materials, the licensee must prove ...
In the present paper we estimate the effect of sodium in the in-service inspection of non-magnetic steam generators tubes using eddy current technique and eddy current probes based on a differential double bobbin coil configuration. Experimental measurements of defects signals in steam generator tubes of fast breeder reactor are compared with simulations results of a two-dimensional axisymmetric finite element code to validate a reliable electromagnetic model of the system (eddy current coils, steam generator tube, defect) when there is no sodium on the outer steam generator tube surface. The electromagnetic code is used to evaluate the sodium band and sodium layer signals when a defect is located under steam generator support plate. Using a multi-frequency algorithm, its parameters are determined in the 'no sodium condition' (there is no sodium on the outer ...
Since 1984 the thermal-hydraulic code ATHLET has been also applied for the analyses of LOCA and transients in VVER plants. The specific design of these plants especially of the steam generator design requires a specific modelling of the phenomena which may occur under LOCA and transient conditions in these plants. Differences in design compared to the design of western reactors have been briefly listed. Specific phenomena occurring under small leak accidents are shortly described. The consideration of the simulation of the boiler-condenser mode illustrates the modelling requirements for a code which may be applied to the prediction of such a thermal-hydraulic behaviour. Facing the lack of experimental data, the reliability of the simulation has been discussed by means of plausibility studies based on the momentum balance for steam and water. In summary: The VVER reactors differ in design compared to reactors of western design. The VVER design, ...
The US Department of Energy (DOE) is now evaluating its facility requirements in support of its cleanup mission at Hanford. One of the early findings is that the 200-Area steam plants, constructed in 1943, will not meet future space heating and process needs. Because the 200 Area will serve as the primary area for waste treatment and long-term storage, a reliable steam supply is a critical element of Hanford operations. This Analysis and Decision Document (ADD) is a preliminary review of the steam supply options available to the DOE. The ADD contains a comprehensive evaluation of the two major acquisition options: line-term versus privatization. It addresses the life-cycle costs associated with each alternative, as well as factors such as contracting requirements and the impact of market, safety, security, and regulatory issues. Specifically, this ADD documents current and future steam requirements for ...
The understanding of fission product deposition in realistic steam generator conditions is needed for release estimates in PSA studies, and for the design of efficient accident management procedures. This is considered very important because primary-to-secondary leakages risk dominant sequences in many plants. Furthermore, the decay heat of the fission product deposits adds to the thermal load to the steam generator tubes also in other sequences, especially in case of cold leg leakages. This brings out the concern of induced steam generator tube ruptures in cases, where the steam generators are initially intact. The experimental data showed that the highest deposited fraction within the tubes were found in cases with lowest flow velocities. The minimum value of the deposited fraction was observed at intermediate flow velocities. With these relatively low Reynolds numbers, the results calculated with ...
The understanding of fission product deposition in realistic steam generator conditions is needed for release estimates in PSA studies, and for the design of efficient accident management procedures. This is considered very important because primary-to-secondary leakages risk dominant sequences in many plants. Furthermore, the decay heat of the fission product deposits adds to the thermal load to the steam generator tubes also in other sequences, especially in case of cold leg leakages. This brings out the concern of induced steam generator tube ruptures in cases, where the steam generators are initially intact. The experimental data showed that the highest deposited fraction within the tubes were found in cases with lowest flow velocities. The minimum value of the deposited fraction was observed at intermediate flow velocities. With these relatively low Reynolds numbers, the results calculated with ...