Recycling of rare earth magnet scraps: Carbon and oxygen removal from Nd magnet scraps

International Nuclear Information System (INIS)

Saguchi, A.; Asabe, K.; Fukuda, T.; Takahashi, W.; Suzuki, R.O.

2006-01-01

The decarburization and deoxidation technique for permanent Nd-Fe-B magnet scrap is investigated. The carbon and oxygen contamination damage the magnetic properties. The carbon content decreased less than 0.001% by heating in air. The two stage deoxidation is applied, iron oxides are reduced by heating in hydrogen thereafter rare earth oxides are removed by Ca-reduction and leaching. The appropriate conditions for deoxidation in the Ca-reduction and suppressing the re-oxidation in the leaching are investigated. The heating pattern in Ca-reduction and the leaching condition for the mixture composed of Ca compounds and Nd-Fe-B alloy powder greatly affects the oxygen content of recycled material. The decarburized and deoxidized Nd-Fe-B magnet scrap can be recycled as alloying elements by melting

Electrochemical Impedance Response of the surface treated FMS in Liquid Sodium Environment

International Nuclear Information System (INIS)

Lee, Jeong Hyeon; Shin, Sang Hun; Kim, Ji Hyun

2014-01-01

HT9 and Gr.92 are known as compatible in sodium environment because the usual refueling time of SFRs is designed about 54 months. It is very important to investigate the corrosion-related behavior such as surface corrosion rate, carburization, decarburization and mechanical properties for its operation time. SiC and Si 3 N 4 CVD coating for decarburization barrier on the surface of FMS is considered in this study. The decarburization process where dissolved carbon near the specimen surface disused in to the liquid sodium. This process can originate from the difference between dissolved carbon in the material and liquid sodium. A compatibility test the cladding tube revealed that a decrease of the mechanical property instigated by the aging proves governed the whole mechanical property. To monitor the corrosion behavior of these candidate materials in sodium environment, Electrochemical Impedance Spectroscopy (EIS) method is first introduced and investigated in this study. The compatibility of cladding and structural materials with sodium has to be carefully investigated, as sodium could promote corrosion of cladding and structural materials in two ways. One is produced by the dissolution of alloy constituents into the sodium, and the other is produced through a chemical reaction with impurities (especially oxygen and carbon) in the sodium environment. EIS test with pre-oxidized Gr. 92 specimen in 200 .deg. C liquid sodium environment was carried out in this study. A clear Nyquist and Bode plots were obtained in liquid metal environment and the resistance of sodium and the oxide, and the capacitance of the oxide were measured from this result

Materials Options of Steam Generator for Sodium-Cooled Fast Reactor

International Nuclear Information System (INIS)

Fu Xiaogang; Long Bin; Han Liqing; Qin Bo; Zhang Jinquan; Wang Shuxing

2013-01-01

Overview of the material options of steam generator for sodium-cooled fast reactors, the method to calculate the service life, the thinning of wall thickness and the sodium corrosion rate, the degradation of mechanical properties (thermal aging and decarburization) and the calculation results of theoretical models

Behavior of tungsten carbide in water stabilized plasma

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Matějíček, Jiří; Neufuss, Karel

2007-01-01

Roč. 7, č. 4 (2007), s. 213-220 ISSN 1335-8987 R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : water stabilized plasma * tungsten carbide * tungsten hemicarbide * decarburization Subject RIV: BL - Plasma and Gas Discharge Physics

Microprobe analysis of carbon gradients

International Nuclear Information System (INIS)

Lamothe, M.; Convert, F.

1987-01-01

Problems arising in carbon analysis and how they are solved are presented: sample pollution limitation using cold trap and gas jet cleaning sample preparation, carbon content determination and calibration, automation and optimization. Examples given include concentration monitoring. Carbon homogeneity after complete cementation and decarburization by heat treatment. 6 refs, 14 figs [fr

Increase in the efficiency of electric melting of pellets in an arc furnace with allowance for the energy effect of afterburning of carbon oxide in slag using fuel-oxygen burners

Science.gov (United States)

Stepanov, V. A.; Krakht, L. N.; Merker, E. E.; Sazonov, A. V.; Chermenev, E. A.

2015-12-01

The problems of increasing the efficiency of electric steelmaking using fuel-oxygen burners to supply oxygen for the afterburning of effluent gases in an arc furnace are considered. The application of a new energy-saving regime based on a proposed technology of electric melting is shown to intensify the processes of slag formation, heating, and metal decarburization.

INFLUENCE OF CONFIGURATION OF EQUIPMENT OF A HIGH-SPEED ROD MILL ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

Directory of Open Access Journals (Sweden)

V. A. Lutsenko

2011-01-01

Full Text Available The quality of output production has increased in the result of new arrangement of finishing train of block construction of rod mill of RUP «BMZ». Additional using in rolled line of reducing-sizing block at production of high- carbon rolled wire enabled to reduce the dispersion of mechanical characteristics, to decrease the depth of decarburized layer.

Steelmaking-Casting of Molten Steel by Decarburization Ladle Matching

Directory of Open Access Journals (Sweden)

Wei Liu

2018-01-01

Full Text Available Steelmaking–continuous casting is a complex process. The method of selecting a ladle, which also functions as a storage device, follows a specific process of the production plan. In ladle matching, several ladle attributes are considered. However, matching objectives are difficult to achieve simultaneously. Different molten steel properties have contributed to the complexity of matching constraints, and, thus, matching optimization is regarded a multiconflict goal problem. In the process of optimization, the first-order rule learning method is first used to extract key ladle attributes (performance indicators, including highest temperature, usage frequency, lowest-level material, and outlet. On the basis of a number of indicators, such as ladle temperature, quantity, material, and usage frequency, as well as skateboard quantity, the ladle matching model is established. Second, the rule of ladle selection is determined by the method of least-generalization rule learning. Third, a simulation experiment is carried out according to various scheduling order strategies and matching priority combinations. Finally, the heuristic ladle matching method based on the rule priority (RP is determined for possible industrial applications. Results show that the accuracy of ladle selection can be improved. In particular, the numbers of ladles and maintenance times are reduced. Consequently, furnace production efficiency is also enhanced.

Carbon transfer between 2 1/4 Cr 1 Mo alloy and austenitic steels (experiments in anisothermal loops)

International Nuclear Information System (INIS)

Baque, P.; Besson, M.; Champeix, L.; Donati, J.R.; Oberlin, C.; Saint-Paul, P.

1976-01-01

Studies on carbon transfer between the ferritic steel 2 1/4 Cr 1 Mo and the austenitic steels 316L and 321H have shown that there is not any measurable carbon transfer in the operating conditions of the secondary circuit of PHENIX (475 deg C was the maximal temperature of the 2 1/4 Cr 1 Mo steel). A significant carbon transfer has been observed between the ferritic steel and the 316L steel when the 321H was replaced by the 2 1/4 Cr 1 Mo steel in the same thermohydraulic conditions (the ferritic steel was then used up to 545 deg C). This experiment has demonstrated the importance of the temperature and the initial carbon content of the ferritic steel as parameters in the decarburization process. It appears that decarburization may not be sensitive to the thermohydraulic conditions at least in the range investigated in those experiments. In the other hand the 316L steel is observed to have been carburized, the degree of carburization remaining appreciably constant and independent on the temperature between 400 deg C and 550 deg C [fr

Failure Analysis Of The Bolt From Turn Table Tightening On The Heavy Lifting Equipment System

International Nuclear Information System (INIS)

Hatta, IIham

2000-01-01

This paper provides the results of failure analysis of the bolt from the turn table tightening which usually using on the heavy lifting equipment or as a equipment tor the material handling with the maximum load about 25 ton. The process of the failure analysis from the series of laboratory testing such as chemical composition, tensile testing, hardness, fracture surtace and microstructure. The results of the analysis we see this bolt have suffered fatigue failure and the initiation, cracking from the manufacture defect. This defect in the form like the folding on the screw surface which maybe happen at the screw forming process. This folding as a part of metal which not bonding together, so could act as a initial crack, and got the creasing of the strength too which cause from oxidation and decarburization at the moment of heat treatment process. So this material got the changein the strength too which oxidation and decarburization at the moment of heat treatment process. So this material got the change in the microstructure, from the martensite temper to the coarse ferrite and finally reduces the strength of the bolt

HEATING OF BLANK IN FORM OF PRISM IN ACCORDANCE WITH TECHNOLOGICAL LIMITATIONS

Directory of Open Access Journals (Sweden)

V. B. Kovalevsky

2009-01-01

Full Text Available The paper considers a problem on optimum heating control of a blank in the form of prism under complicated conditions of heat-transfer in accordance with criteria of gas consumption minimization, decarburized layer and scaling. Numerical algorithm of the problem solution and examples are given in the paper. A new technology of the flame furnace operation has been developed in the paper. 

Mathematical models of the dynamic control of casting 2 of the USIMINAS; Modelos matematicos do controle dinamico da aciaria 2 da USIMINAS

Energy Technology Data Exchange (ETDEWEB)

Campos, Emercio B.; Etrusco, Getulio S.P.; Pereira, Carlos F. [USIMINAS, Ipatinga, MG (Brazil). Centro de Pesquisas

1984-12-31

This report discusses the mathematical model of decarburization rate, temperature rising rate and coolant addition that make up the dynamic control method in use at USIMINAS no. 2 steel making plant. A model to estimate Mn and P content at blow off is presented. The limitations of using only static calculation as a control method are discussed. (author). 9 figs., 1 tab., 9 refs.

The foil equilibration method for carbon in sodium

Energy Technology Data Exchange (ETDEWEB)

Borgstedt, H; Frees, G; Peric, Z [Karlsruhe Nuclear Research Center, Institute of Materials and Solid State Research, Karlsruhe (Germany)

1980-05-01

Among the non-metallic impurities in sodium, carbon plays an important role since at high temperatures the structural materials exposed to sodium are subject to carburization and decarburization depending on the carbon activity of the sodium. Carburization of austenitic stainless steels leads to reduction in ductility and fatigue properties whereas decarburization results in a decrease in the high temperature creep strength. A knowledge of the carbon activities in sodium will help understanding of the carbon transfer phenomena in operating sodium systems of the fast reactors, and also carbon diffusion, microstructural stability and mechanical behaviour of materials under different service conditions. An understanding of the carbon behaviour in sodium becomes difficult in view of the complexities of the different species present as elemental carbon, carbide, acetylide, carbonate, and cyanide. Carbon estimation techniques for sodium presently in use are: chemical analytical methods, on-line carbon monitors, and oil equilibration method. Various chemical methods have been developed for the estimation of different species like acetylide, cyanide, carbonate, elemental carbon, and total carbon in sodium. All these methods are time consuming and subject to various errors. The on-line monitors developed for carbon in sodium are able to give continuous indication of carbon activities and have higher sensitivity than the chemical methods. A still more simple method for the determination of carbon activities is by the foil equilibration first published by Natesan et al. Because of its simplicity like the vanadium wire equilibration for oxygen it is being used widely for the estimation of carbon activities in sodium systems. Carbon concentrations in operating sodium systems estimated by this procedure by applying solubility relation to carbon activities have yielded very low values of carbon, lower than the sensitivity limits of the chemical estimation methods. Foil

The foil equilibration method for carbon in sodium

International Nuclear Information System (INIS)

Borgstedt, H.; Frees, G.; Peric, Z.

1980-01-01

Among the non-metallic impurities in sodium, carbon plays an important role since at high temperatures the structural materials exposed to sodium are subject to carburization and decarburization depending on the carbon activity of the sodium. Carburization of austenitic stainless steels leads to reduction in ductility and fatigue properties whereas decarburization results in a decrease in the high temperature creep strength. A knowledge of the carbon activities in sodium will help understanding of the carbon transfer phenomena in operating sodium systems of the fast reactors, and also carbon diffusion, microstructural stability and mechanical behaviour of materials under different service conditions. An understanding of the carbon behaviour in sodium becomes difficult in view of the complexities of the different species present as elemental carbon, carbide, acetylide, carbonate, and cyanide. Carbon estimation techniques for sodium presently in use are: chemical analytical methods, on-line carbon monitors, and oil equilibration method. Various chemical methods have been developed for the estimation of different species like acetylide, cyanide, carbonate, elemental carbon, and total carbon in sodium. All these methods are time consuming and subject to various errors. The on-line monitors developed for carbon in sodium are able to give continuous indication of carbon activities and have higher sensitivity than the chemical methods. A still more simple method for the determination of carbon activities is by the foil equilibration first published by Natesan et al. Because of its simplicity like the vanadium wire equilibration for oxygen it is being used widely for the estimation of carbon activities in sodium systems. Carbon concentrations in operating sodium systems estimated by this procedure by applying solubility relation to carbon activities have yielded very low values of carbon, lower than the sensitivity limits of the chemical estimation methods. Foil

A Survey of Serious Aircraft Accidents Involving Fatigue Fracture. Volume 2. Rotary-Wing Aircraft (Etude sur des Accidents Importants d’Avions du aux Effets des Fractures de Fatigue. Volume 2. Effets sur des Helicopteres).

Science.gov (United States)

1983-04-01

Convention on International Civil Aviation, Second Edition , March 1966. 5. WORLD AIRLINE ACCIDENT SUMMARY. Civil Aviation Authority, (Great Britain...people who either provided information, or who suggested other sources of information for the current edition of this survey. E.M.R. Alexander Civil...Waverley, New Zealand. F-28C Tail rotor drive shaft. Fatigue strength reduc- ed by softened condition & surface decarbur- isation. AISA 4130 steel. Ref: NZ

Carbon transport in sodium systems

International Nuclear Information System (INIS)

Martin Espigares, M.; Lapena, J.; La Torre, M. de

1983-01-01

Carbon activities in dynamic non isothermal sodium system are determined using an equilibratium method. Foils of Fe-18 w% Cr-8 W% Ni alloy with low carbon content (in the as received condition) are exposed to dynamic liquid sodium in the temperature range between 450 0 C and 700 0 C. The analysis was used to evaluate the carburization-decarburization behaviour of type 304 stainless steel exposed to sodium. (author)

Changes in structure and phase composition of chromium diffusion layer on stainless steels after long annealing

International Nuclear Information System (INIS)

Knyazev, E.V.; Voshedchenko, B.M.; Voskresenskij, Yu.A.

1985-01-01

A study was made on the effect of elevated temperatures UU and long holdings at heat on structure, phase composition and properties of chromium diffusion layer on austenitic chromium-nickel stainless steels 10Kh18N10TVD, 10Kh15N30M4B, 10Kh11N23T3MR, 10Kh21N28V6M3. The following mechanism of processes taking place in diffusion chromium layer is presented. The steady drop of chromium concentrations is observed after diffusion saturation. Chromium redistribution related with system transformation to more equilibrium state and simultaneous decarburization of steel surfaces takes place in diffusion layers of 10Kh15N30M4B and 10Kh21N28V6M3 steels after annealing at different temperatures and holdings at heat. Decarburization of steel surface layers is practically excluded in diffusion layers of 10Kh18N10T-VD and 10Kh11N23T3MR steels. Diffusion chromium-saturated layer stays effective only on 10Kh18N10T-VD and 10Kh11N23T3MR steels on heating up to 1000 deq C with holding up to 250 h

An Assessment of the General Applicability of the Relationship Between Nucleation of CO Bubbles and Mass Transfer of Phosphorus in Liquid Iron Alloys

Science.gov (United States)

Gu, Kezhuan; Dogan, Neslihan; Coley, Kenneth S.

2018-06-01

The current paper seeks to demonstrate the general applicability of the authors' recently developed treatment of surface renewal during decarburization of Fe-C-S alloys and its effect on the mass transport of phosphorus in the metal phase. The proposed model employs a quantitative model of CO bubble nucleation in the metal to predict the rate of surface renewal, which can then in turn be used to predict the mass-transfer coefficient for phosphorus. A model of mixed transport control in the slag and metal phases was employed to investigate the dephosphorization kinetics between a liquid iron alloy and oxidizing slag. Based on previous studies of the mass-transfer coefficient of FeO in the slag, it was possible to separate the mass transfer coefficient of phosphorus in metal phase, km , from the overall mass-transfer coefficient k_{{o}} . Using this approach, km was investigated under a wide range of conditions and shown to be represented reasonably by the mechanism proposed. The mass-transfer model was tested against results from the literature over a wide range of conditions. The analysis showed that the FeO content in the slag, silicon in the metal and the experimental temperature have strong impact on, km , almost entirely because of their effect on decarburization behavior.

New CrMoNiNb - based steel for nuclear power engineering

International Nuclear Information System (INIS)

Gottwald, M.; Gladis, R.; Walder, V.

1977-01-01

The technique of ferritic low-alloyed steel stabilization by niobium is used in improving its structural stability under elevated temperatures and in increasing resistance to decarburization in liquid sodium. The use of niobium as the stabilizing element, however, gives rise to problems stemming from low solubility of niobium carbide or niobium carbonitride. Undesirable niobium properties can be limited by observing the stoichiometric ratio of niobium and carbon and by observing the technological principles of the processing. (J.P.)

Mechanical properties of Ni-base superalloys in high temperature steam environments

International Nuclear Information System (INIS)

Jang, Changheui; Kim, Donghoon; Sah, Injin; Lee, Ho Jung

2015-01-01

The effects of environmental damages on the mechanical properties of Ni-base superalloys, Alloy 617 and Haynes 230, were evaluated for VHTR-HTSE applications. Tensile tests were carried out at room temperature after ageing at 900 deg. C in vacuum, steam, and steam + 20 vol.% H2 environments up to 3 000 h. Also, creep rupture test were performed in air, steam, and steam + 20 vol.% H2 environments. The degradations such as oxidation, decarburization, and redistribution of carbides were studied in view of the interaction of materials with the environment. During the long-term ageing at 900 deg. C in vacuum, secondary phases such as M23C6 and M6C were precipitated and coarsened, which caused increase in tensile strength and decrease in ductility. For the specimens aged in steam environments, surface and internal oxides acted as preferential sites for crack initiation and consequently, decreased the tensile and creep strength. Also, the formation of decarburization region resulted in glide plane failure during tensile test and reduction in creep rupture life due to grain boundary migration and recrystallisation. During creep tests, tensile stress caused the crack and void formation in oxide layer. Consequently, fast diffusion of oxidant occurred and environmental damage were accelerated. Among the test conditions, such environmental damage was much severe in steam environments. (authors)

Removal of C and SiC from Si and FeSi during ladle refining and solidification

Energy Technology Data Exchange (ETDEWEB)

Klevan, Ole Svein

1997-12-31

The utilization of solar energy by means of solar cells requires the Si to be very pure. The purity of Si is important for other applications as well. This thesis mainly studies the total removal of carbon from silicon and ferrosilicon. The decarburization includes removal of SiC particles by stirring and during casting in addition to reduction of dissolved carbon by gas purging. It was found that for three commercial qualities of FeSi75, Refined, Gransil, and Standard lumpy, the refined quality is lowest in carbon, followed by Gransil and Standard. A decarburization model was developed that shows the carbon removal by oxidation of dissolved carbon to be a slow process at atmospheric pressure. Gas stirring experiments have shown that silicon carbide particles are removed by transfer to the ladle wall. The casting method of ferrosilicon has a strong influence on the final total carbon content in the commercial alloy. Shipped refined FeSi contains about 100 ppm total carbon, while the molten alloy contains roughly 200 ppm. The total carbon out of the FeSi-furnace is about 1000 ppm. It is suggested that low values of carbon could be obtained on an industrial scale by injection of silica combined with the use of vacuum. Also, the casting system could be designed to give low carbon in part of the product. 122 refs., 50 figs., 24 tabs.

Accounting sodium effect in calculation of strength of nuclear reactor components

International Nuclear Information System (INIS)

Nikitin, V.I.

1981-01-01

Accounting methods of liquid sodium effect on long-term strength and creep of structural materials of nuclear reactors are considered. The decrease of pearlite steel strength at the decarburization expense and the decrease of plasticity of austenitic steels at the expense of carburization are noted. The necessity to account thermal transfer of mass is shown. Values of safety factors are presented, they are recommended for the design of reactor component parts with the thickness not less than 1 mm [ru

Decontamination and decarburization of stainless and carbon steel by melt refining

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Webber, D.; Paolini, D.J.; Weldon, T.A.

1996-01-01

With many nuclear reactors and facilities being decommissioned in the next ten to twenty years the concern for handling and storing Radioactive Scrap Metal (RSM) is growing. Upon direction of the DOE Office of Environmental Restoration and Waste Management, Lockheed Idaho Technology Company (LITCO) is developing technologies for the conditioning of spent fuels and high-level wastes for interim storage and repository acceptance, including the recycling of Radioactive Scrap Metals (RSM) for beneficial reuse with the DOE complex. In February 1993, Montana Tech of the University of Montana was contracted to develop and demonstrate technologies for the decontamination of stainless steel RSM. The general objectives of the Montana Tech research program included conducting a literature survey, performing laboratory scale melt refining experiments to optimize decontaminating slag compositions, performing an analysis of preferred melting techniques, coordinating pilot scale and commercial scale demonstrations, and producing sufficient quantities of surrogate-containing material for all of the laboratory, pilot and commercial scale test programs. Later on, the program was expanded to include decontamination of carbon steel RSM. Each research program has been completed, and results are presented in this report

Corrosion and material transfer in a sodium loop

International Nuclear Information System (INIS)

Garcia, A.M.; Espigares, M.M.; Arroyo, J.; Borgstedt, H.U.; Kernforschungszentrum Karlsruhe G.m.b.H.

1984-01-01

The corrosion and material transfer behaviour of the martensitic steel X18 CrMoVNb 12 1 as a function of the temperature and the position is studied in the ML-1 sodium loop. Up to 600 C the material has the same good compatibility with liquid sodium as austenitic stainless steels, as well in the corrosion region of the loop as in the deposition zone in the cooled leg. The steel is not sensitive to carburization or decarburization under the conditions in the sodium rig. (author)

Heterogeneities in local plastic flow behavior in a dissimilar weld between low-alloy steel and stainless steel

Energy Technology Data Exchange (ETDEWEB)

Mas, Fanny [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Martin, Guilhem, E-mail: guilhem.martin@simap.grenoble-inp.fr [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Lhuissier, Pierre; Bréchet, Yves; Tassin, Catherine [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Roch, François [Areva NP, Tour Areva, 92084 Paris La Défense (France); Todeschini, Patrick [EDF R& D, Avenue des Renardières, 77250 Moret-sur-Loing (France); Simar, Aude [Institute of Mechanics, Materials and Civil Engineering (iMMC), Université catholique de Louvain, 1348 Louvain-la-Neuve (Belgium)

2016-06-14

In dissimilar welds between low-alloy steel and stainless steel, the post-weld heat-treatment results in a high variety of microstructures coexisting around the fusion line, due to carbon diffusion and carbides dissolution/precipitation. The local constitutive laws in the vicinity of the fusion zone were identified by micro tensile specimens for the sub-millimeter sized zones, equivalent bulk materials representing the decarburized layer using both wet H{sub 2} atmosphere and diffusion couple, and nano-indentation for the carburized regions (i.e. the martensitic band and the austenitic region). The decarburized zone presents only 50% of the yield strength of the low-alloy steel heat affected zone and a ductility doubled. The carburized zones have a yield strength 3–5 times higher than that of the low-alloy steel heat affected zone and have almost no strain hardening capacity. These properties result in heterogeneous plastic deformation happening over only millimeters when the weld is loaded perpendicularly to the weld line, affecting its overall behavior. The constitutive laws experimentally identified were introduced as inputs into a finite elements model of the transverse tensile test performed on the whole dissimilar weld. A good agreement between experiments and simulations was achieved on the global stress-strain curve. The model also well predicts the local strain field measured by microscale DIC. A large out-of-plane deformation due to the hard carburized regions has also been identified.

Quantitative mass spectrometry of decarburization and denitridation of cemented carbonitrides during sintering

International Nuclear Information System (INIS)

Garcia, J.; Lengauer, W.

2001-01-01

Quantitative quadrupole mass spectrometry of (Ti,W)C-based cemented carbonitrides was carried out in order to monitor the evolution of the gas species as a function of time and temperature during vacuum sintering. Solid standards and gas mixtures as well as precise flow control were employed for calibration. Upon integration of the outgassing rates the carbon and nitrogen evolutions and mass losses during sintering of raw hardmetal powder mixtures (WC, TiC, ...) and cemented carbonitrides could be quantified. Outgassing occurs in the range of temperatures 490-1480 o C. Nitrogen outgassing of (Ti,W)(C,N) was greater than that of Ti(C,N) due to the presence of W which increases the nitrogen activity in the solid causing a higher nitrogen equilibrium pressure. TiN showed a CO (0.2 wt %) and N 2 (0.5 wt %) weight loss only in the presence of the binder phase. For powder mixtures, it was observed that the amount of CO, CO 2 and N 2 liberated during vacuum sintering increased with the addition of cobalt in comparison with the same powders without binder phase. Nitrogen containing cermet alloys showed a greater loss of carbon than (Ti,W)C-based hardmetals. (author)

车用生物燃气工程范例余热定量评估及可利用性分析%Quantitive estimation and availability analysis of waste heat from vehicle biogas plant

Institute of Scientific and Technical Information of China (English)

张佳; 邢涛; 孙永明; 孔晓英; 康溪辉; 吕鹏梅; 王春龙; 李金平

2017-01-01

after decarburization results in low utilization rate of waste heat. It also reveals that the main parts of the waste heat in the system are made up of 5 types, i.e. waste heat from stripper top gas for decarburization, CO2-poor MEA liquid waste heat after decarburization, waste heat of cooling water from compressor, waste heat in biogas slurry and waste heat of boiler exhaust gas. Besides, the low-grade waste heat has the characteristics of enormous quantity and stabilization. The main parts of heat required include the heat of the fermentation liquid, the heat of maintaining high-temperature anaerobic digestion and the heat of decarburization. The calculation of requirement of heat shows that the quantity of total heat required is 7.85×104MJ/d in the coldest month, and 6.48×104MJ/d in the hottest month. The calculation of waste heat indicates that the potential of total waste heat is respectively 5.87×104MJ/d in the coldest month, and 4.79×104MJ/d in the hottest month. The corresponding maximum energy-saving rate is 74.81% and 73.92%, respectively. The energy-saving potential of each part of waste heat in descending order of quantity is: waste heat of biogas slurry > waste heat of CO2-poor MEA liquid after decarburization > waste heat of stripper top gas for decarburization >waste heat of cooling water from compressor > waste heat of boiler exhaust gas. Additionally, the analysis of waste heat proves that waste heat from this project can be more effectively utilized and preferably collected. Based on the analysis above, we propose some suggestions about the utilization of waste heat: 1) It is recommended that the waste heat of stripper top gas is collected to drive heat pump rather than cycle in system. 2) Waste heat of CO2-poor MEA liquid can be used to warm the low-temperature CO2-rich MEA liquid via the heat exchanger. 3) We recommend the waste heat of compressor cooling water is adopted to produce hot water by the heat pump, which will be regarded as domestic

The influence of welding and post heat treatment parameters on the diffusion and precipitation processes in dissimilar metal joints of a 1% and a 12% Cr-steel

International Nuclear Information System (INIS)

Kullik, M.; Katerbau, K.H.

1989-05-01

The influences of different weld metals, welding processes and post weld heat treatments (PWHT) on mechanical properties, carbon diffusion and precipitation processes were investigated by studying dissimilar metal welds between the cast steel GS-17 CrMoV 5 11 (1% Cr) and the steel X 20 CrMoV 12 1 (12% Cr). By means of tensile and impact tests, metallographic investigation, hardness measurements, electron beam X-ray microanalysis and transmission electron microscope examination changes in the welded joints were shown after different PWHT's as well as after creep tests. It was found that the joint with a 5% CrMoV-weld metal shows higher yield and rupture strength than the joint with a 12% CrMoV-weld metal. With increasing heat input during PWHT the strength decreases for both welds, but always remains higher than the values of the base materials. During PWTH as well as during service at elevated temperatures carbon diffuses from the lower chromium material to the higher chromium material. Width and carbon concentration of the carburized and decarburized zones depend on the heat input. A simple diffusion model was developed to describe the carbon profile for any annealing time and temperature. The consequence of the decarburization is a microstructural change in the heat effected zone of the cast steel. During longer annealing the fine M 2 C-carbides dissolve and coarse M 6 C-crbides form, resulting in a lower creep ductility of this zone. (orig.) With 19 refs., 15 tabs., 104 figs [de

A computational model for the carbon transfer in stainless steel sodium systems

International Nuclear Information System (INIS)

Casadio, S.; Scibona, G.

1980-01-01

A method is proposed of computing the carbon transfer in the type 316, 304 and 321 stainless steels in sodium environment as a function of temperature, exposure time and carbon concentration in the sodium. The method is based on the criteria developed at ANL by introducing some simplifications and takes also into account the correlations obtained at WARD. Calculated carbon profiles are compared both with experimental data and with the results available by the other computer methods. The limits for quantitative predictions of the stainless steel carburization or decarburization exposed in a specific environment are discussed. (author)

Friction stir processing on high carbon steel U12

Energy Technology Data Exchange (ETDEWEB)

Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2015-10-27

Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

Study of internal oxidation kinetics of molybdenum base alloys

International Nuclear Information System (INIS)

Krushinskij, Yu.Yu.; Belyakov, B.G.; Belomyttsev, M.Yu.

1989-01-01

Metallographic and microdurometric method as well as new technique were used to study kinetics of internal oxidation (IO). It is shown that study of IO kinetics on the base of metallographic measurements of layers depth is not correct because it is related with insufficient sensitivity of the method. IO kinetics under conditions of formation of molybdenum oxide layer on saturated material surface as well as IO of alloy with high carbon content were investigated. Oxide film formation does not affect the IO kinetics; decarburization observed along with oxidation increases the apparent activation energy and K exponent on time dependence of diffusion layer depth

Mechanisms of oxidation of alloy 617 in helium-carbon monoxide-carbon dioxide environment with varying carbon and oxygen potentials

Science.gov (United States)

Kumar, Deepak

The objective of this research was to determine the mechanism of decarburization and carburization of the alloy 617 by determining the gas-metal reactions. Binary gas mixtures containing only CO and CO2 as impurities were chosen to circumvent the complications caused by impurities H2, H2O, and CH4, normally, present in helium in addition to CO and CO2; and oxidation tests were conducted between 850°C-1000°C in six environments with CO/CO2 ratio varying between 9 and 1272. A critical temperature corresponding to the equilibrium of the reaction 2Cr+3CO↔Cr2O3+3Csolut ion was identified. Below the critical temperature the alloy reacted with CO resulting in formation of a stable chromia film and carburization, whereas, above the critical temperature the decarburization of the alloy occurred via reaction between the chromia film and carbon in the alloy producing CO and Cr. In environment with CO/CO2 of 9 the critical temperature was between 900°C and 950°C, whereas, in environment with CO/CO 2 ratio higher than 150, it was greater than 1000°C. The decarburization of the alloy occurred via two reactions occurring simultaneously on the surface: 2Cr+3/2O2→Cr2 O3, Cr2O3+3Csolution→ 2Cr+3CO. At 1000°C, the rate liming step was the formation of chromia which prevented the growth of chromia film until the carbon in the sample was depleted. The time taken for this to occur was 300h. The carburization of the alloy resulted in the formation of mixed Cr 2O3 and Cr7C3 surface scale. The Cr 7C3 was a metastable phase which nucleated due to preferential adsorption of carbon on the chromia surface. The Cr7C3 precipitates coarsened at the gas/scale interface via outward diffusion of Cr cations through the chromia scale until the activity of Cr at the reaction site fell below a critical value. Decrease in activity of Cr at the carbide/chromia interface triggered a reaction between chromia and carbide: Cr2O3+Cr7C3 →9Cr+3CO. The CO so produced was transported through the

Effects of potential and concentration of bicarbonate solution on stress corrosion cracking of annealed carbon steel

International Nuclear Information System (INIS)

Haruna, Takumi; Zhu, Liehong; Murakami, Makoto; Shibata, Toshio

2000-01-01

Effects of potential and concentration of bicarbonate on stress corrosion cracking (SCC) of annealed SM 400 B carbon steel has been investigated in bicarbonate solutions at 343 K. The surface of annealed specimen had decarburized layer of about 0. 5 mm thickness. A potentiostatic slow strain rate testing apparatus equipped with a charge coupled device camera system was employed to evaluate SCC susceptibility from the viewpoint of the crack behavior. In a constant bicarbonate concentration of 1 M, cracks were observed in the potential range from -800 to 600 mV Ag/ A gCl . and especially, the initiation and the propagation of the cracks were accelerated at -600 mV. At a constant potential of -600 mV, cracks were observed in the concentration range from 0.001 to 1 M, and the initiation and the propagation of the cracks were suppressed as the concentration decreased. Polarization curves for the decarburized surface were measured with two different scan rates. High SCC susceptibility may be expected in the potential range where the difference between the two current densities is large. It was found in this system that the potential with the maximum difference in the current density was -600 mV for 1 M bicarbonate solution, and the potential increased with a decrease in the concentration of bicarbonate. This means that an applied potential of -600 mV provides the highest SCC susceptibility for 1 M bicarbonate solution, and that the SCC susceptibility decreases as the concentration decreases. These findings support the dependence of the actual SCC behavior on the potential and the concentration of bicarbonate. (author)

Corrosion behaviour of high temperature alloys in the cooling gas of high temperature reactors

International Nuclear Information System (INIS)

Quadakkers, W.J.; Schuster, H.

1989-01-01

The reactive impurities in the primary cooling helium of advanced high temperature gas cooled reactors (HTGR) can cause oxidation, carburization or decarburization of the heat exchanging metallic components. By studies of the fundamental aspects of the corrosion mechanisms it became possible to define operating conditions under which the metallic construction materials show, from the viewpoint of technical application, acceptable corrosion behaviour. By extensive test programmes with exposure times of up to 30,000 hours, a data base has been obtained which allows a reliable extrapolation of the corrosion effects up to the envisaged service lives of the heat exchanging components. (author). 6 refs, 7 figs

High temperature oxidation and corrosion behavior of Ni-base superalloy in He environment

International Nuclear Information System (INIS)

Lee, Gyoeng Geun; Park, Ji Yeon; Jung, Su jin

2010-11-01

Ni-base superalloy is considered as a IHX (Intermediate Heat Exchanger) material for VHTR (Very High Temperature Gas-Cooled Reactor). The helium environment in VHTR contains small amounts of impure gases, which cause oxidation, carburization, and decarburization. In this report, we conducted the literature survey about the high temperature behavior of Ni-base superalloys in air and He environments. The basic information of Ni-base superalloy and the basic metal-oxidation theory were briefly stated. The He effect on the corrosion of Ni-base superalloy was also summarized. This works would provide a brief suggestion for the next research topic for the application of Ni-base superalloy to VHTR

Structural instabilities of high temperature alloys and their use in advanced high temperature gas cooled reactors

International Nuclear Information System (INIS)

Schuster, H.; Ennis, P.J.; Nickel, H.; Czyrska-Filemonowicz, A.

1989-01-01

High-temperature, iron-nickel and nickel based alloys are the candidate heat exchanger materials for advanced high temperature gas-cooled reactors supplying process heat for coal gasification, where operation temperatures can reach 850-950 deg. C and service lives of more than 100,000 h are necessary. In the present paper, typical examples of structural changes which occur in two representative alloys (Alloy 800 H, Fe-32Ni-20Cr and Alloy 617, Ni-22Cr-12Co-9Mo-1Al) during high temperature exposure will be given and the effects on the creep rupture properties discussed. At service temperatures, precipitation of carbides occurs which has a significant effect on the creep behaviour, especially in the early stages of creep when the precipitate particles are very fine. During coarsening of the carbides, carbides at grain boundaries restrict grain boundary sliding which retards the development of creep damage. In the service environments, enhanced carbide precipitation may occur due to the ingress of carbon from the environment (carburization). Although the creep rate is not adversely affected, the ductility of the carburized material at low and intermediate temperatures is very low. During simulated service exposures, the formation of surface corrosion scales, the precipitation of carbides and the formation of internal oxides below the surface leads to depletion of the matrix in the alloying elements involved in the corrosion processes. In thin-walled tubes the depletion of Cr due to Cr 2 O 3 formation on the surface can lead to a loss of creep strength. An additional depletion effect resulting from environmental-metal reactions is the loss of carbon (decarburization) which may occur in specific environments. The compositions of the cooling gases which decarburize the material have been determined; they are to be avoided during reactor operation

Carbon in sodium - A status review of the U.S.A. R and D work

International Nuclear Information System (INIS)

McCown, J.J.; Bagnall, C.

1980-01-01

Liquid Metal Fast Breeder Reactors contain several types of steel in primary and secondary sodium systems. Austenitic stainless steels are used for in-core components, valves, heat exchangers, tanks and fuel cladding in primary systems. In power generating plants, the secondary or intermediate heat transport system may contain both austenitic and ferritic steel such as 2-1/4 Cr-l Mo type. Sodium circulating throughout the plant contains a number of impurities, metallic and non-metallic, with the steel interstitial elements carbon, hydrogen and oxygen being of prime importance. These elements can affect corrosion rates and mechanical behavior of materials. In the case of carbon, the sodium provides a transport medium with carburization and decarburization occurring in several parts of a system at rates depending upon temperature and types of steel. The US Sodium Technology R and D programs have investigated the behavior, transport, measurement and control of carbon in sodium. Measurement and control methods for carbon-containing materials which might contaminate the plant systems during reactor operation have also been studied. During the early 1970's, several US laboratories were active in studying carbon solubility, activity in sodium and interstitial transfer using both theoretical and experimental approaches. Modelling studies were done and models were used to predict FFTF and CRBRP materials requirements, component design and plant operating conditions. Over the past several years, carbon work has not been heavily emphasized. Most of the R and D studies have centered on improving chemical analysis methods for measuring active carbon, both by on-line monitors and by metal foil equilibration procedures; and on studies of pump oil-sodium reactions, reaction products, temperature effects and oil leak detection methods. One program at General Electric is investigating carburization-decarburization in a ferritic-austenitic system simulating conditions expected in

Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS2 composite coatings

International Nuclear Information System (INIS)

Yuan Jianhui; Zhu Yingchun; Zheng Xuebing; Ji Heng; Yang Tao

2011-01-01

Research highlights: → Protective WC-Co-based coatings containing solid lubricant Cu and MoS 2 used in wear applications were investigated in this study. → It was found that the MoS 2 composition in the feed powder was kept in WC-Co-Cu-MoS 2 coatings, and the decomposition and decarburization of WC in APS process were improved. → Combining the wear resistance of WC with the lubricating properties of Cu and MoS 2 has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS 2 used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS 2 composition in the feed powder was kept in WC-Co-Cu-MoS 2 coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS 2 coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS 2 coatings.

Carbon in sodium - A status review of the U.S.A. R and D work

Energy Technology Data Exchange (ETDEWEB)

McCown, J J; Bagnall, C [HEDL, Richland, WA (United States)

1980-05-01

Liquid Metal Fast Breeder Reactors contain several types of steel in primary and secondary sodium systems. Austenitic stainless steels are used for in-core components, valves, heat exchangers, tanks and fuel cladding in primary systems. In power generating plants, the secondary or intermediate heat transport system may contain both austenitic and ferritic steel such as 2-1/4 Cr-l Mo type. Sodium circulating throughout the plant contains a number of impurities, metallic and non-metallic, with the steel interstitial elements carbon, hydrogen and oxygen being of prime importance. These elements can affect corrosion rates and mechanical behavior of materials. In the case of carbon, the sodium provides a transport medium with carburization and decarburization occurring in several parts of a system at rates depending upon temperature and types of steel. The US Sodium Technology R and D programs have investigated the behavior, transport, measurement and control of carbon in sodium. Measurement and control methods for carbon-containing materials which might contaminate the plant systems during reactor operation have also been studied. During the early 1970's, several US laboratories were active in studying carbon solubility, activity in sodium and interstitial transfer using both theoretical and experimental approaches. Modelling studies were done and models were used to predict FFTF and CRBRP materials requirements, component design and plant operating conditions. Over the past several years, carbon work has not been heavily emphasized. Most of the R and D studies have centered on improving chemical analysis methods for measuring active carbon, both by on-line monitors and by metal foil equilibration procedures; and on studies of pump oil-sodium reactions, reaction products, temperature effects and oil leak detection methods. One program at General Electric is investigating carburization-decarburization in a ferritic-austenitic system simulating conditions expected in

Measurement of the activity coefficient of carbon in steels in liquid sodium

International Nuclear Information System (INIS)

Surville, G.

1983-06-01

In sodium cooled fast reactors carbon is both a carbon impurity and element of structural materials. Carbon transfert through liquid sodium can produce carburization or decarburization of structural materials. Carbon content in sodium is determined with thin foils of austenitic alloys, when equilibrium is reached thermodynamic activity of carbon in sodium is deduced from carbon activity in alloys. Studied alloys are FeMn 20%, FeNi 30%, Z2CN 18-10 and Z3CND17-13. Carbon activity of alloys in sodium was between 5.10 -3 and 10 -1 at 600 and 650 0 C. Calibration was obtained with the alloys FeNi 30% in gaseous mixtures He-CO-CO 2 of known activity [fr

Preparation and properties of molybdenum-tungsten-carbonitrides

International Nuclear Information System (INIS)

Schreiner, M.; Ettmayer, P.; Kieffer, R.

1982-01-01

Molybdenum-tungsten-carbonitrides can be prepared by reacting prealloyed powders of Mo and W with carbon in the presence of nitrogen or ammonia. Single phase carbonitrides (Mo,W) (C,N) with the WC-type structure can be obtained. The nitrogen content of these carbonitrides increases with increasing molybdenum content. Flowing ammonia has a decarburizing effect, which has to be counterbalanced by an addition of a carbonaceous gas such as methane. Nitrogen instead of ammonia is equally effective and gives carbonitrides which have a nitrogen content only insignificantly lower than the carbonitrides obtained in flowing ammonia. The lattice parameters of the carbonitrides are found to slightly smaller than the lattice parameters of the corresponding carbides. (Author)

The influence of silicon as a possible reactive element in the protection against high temperature oxidation of AISI 304 stainless steel

International Nuclear Information System (INIS)

Otero, E.; Perez, F.J.; Hierro, M.P.; Gomez, C.; Pedraza, F.; Segovia, J. L. de; Roman, E.

1998-01-01

The influence of silicon incorporated into the alloy by means of ion implantation of 1 x 10''15 ions/cm''2 at 150 keV on the protective scale development based upon Cr 1 ,3 Fe 0 ,7O 3 and manganese-enriched spinels, Mn 1 ,5Cr 1 .5O 4 after oxidation of an austenitic AISI 304 stainless steel at 1.173 K and atmospheric pressure of air for 144 h has been studied. The presence of small quantities of silicon at the outermost layers of the alloy promotes transport of chromium during the early stages of oxidation. Further, ion implantation seems to play a beneficial role against decarburization of the alloy. (Author) 8 refs

Development of Barrier Layers for the Protection of Candidate Alloys in the VHTR

Energy Technology Data Exchange (ETDEWEB)

Levi, Carlos G. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Jones, J. Wayne [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Pollock, Tresa M. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Was, Gary S. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States)

2015-01-22

The objective of this project was to develop concepts for barrier layers that enable leading candi- date Ni alloys to meet the longer term operating temperature and durability requirements of the VHTR. The concepts were based on alpha alumina as a primary surface barrier, underlay by one or more chemically distinct alloy layers that would promote and sustain the formation of the pro- tective scale. The surface layers must possess stable microstructures that provide resistance to oxidation, de-carburization and/or carburization, as well as durability against relevant forms of thermo-mechanical cycling. The system must also have a self-healing ability to allow endurance for long exposure times at temperatures up to 1000°C.

High temperature corrosion in the service environments of a nuclear process heat plant

International Nuclear Information System (INIS)

Quadakkers, W.J.

1987-01-01

In a nuclear process heat plant the heat-exchanging components fabricated from nickel- and Fe-Ni-based alloys are subjected to corrosive service environments at temperatures up to 950 0 C for service lives of up to 140 000 h. In this paper the corrosion behaviour of the high temperature alloys in the different service environments will be described. It is shown that the degree of protection provided by Cr 2 O 3 -based surface oxide scales against carburization and decarburization of the alloys is primarily determined not by the oxidation potential of the atmospheres but by a dynamic process involving, on the one hand, the oxidizing gas species and the metal and, on the other hand, the carbon in the alloy and the oxide scale. (orig.)

Preparation of high purity cobalt

International Nuclear Information System (INIS)

Isshiki, M.; Fukuda, Y.; Igaki, K.

1985-01-01

A combination of anion exchange separation, electrolytic extraction, floating zone refining and dry hydrogen treatment was used to purify cobalt. The effectiveness of each purification process was confirmed by measurements of the residual resistivity ratio (RRR) and activation analyses. Proton activation analysis revealed that all the main metallic impurities except iron were effectively removed by a combination of these processes. The effective removal of oxygen, nitrogen and carbon by dry hydrogen treatment was confirmed by activation analyses using 3 He ion beams, proton beams and γ rays. It was found that the rate-controlling step in the decarburization process was a surface reaction. The maximum RRR obtained for the purified specimen was 334, which is higher than previously reported values. (Auth.)

Decarburization behavior and mechanical properties of Inconel 617 during high temperature oxidation in He environment

International Nuclear Information System (INIS)

Kim, Young Do; Kim, Dae Gun; Jo, Tae Sun; Kim, Hoon Sup; Lim, Jeong Hun

2010-04-01

Among Generation IV reactor concepts, high temperature gas-cooled reactors (HTGRs) are high-efficiency systems designed for the economical production of hydrogen and electricity. Inconel 617 is a solid-solution strengthening Ni-based superalloy that shows excellent strength, creep-rupture strength, and oxidation resistance at high temperatures. Thus, it is a desirable candidate for tube material of IHX and HGD in HTGRs. In spite of these excellent properties, aging degradation by long time exposure at high temperature induced to deterioration of mechanical properties and furthermore alloys' lifetime because of Cr-depleted zone and carbide free zone below external scale. Also, machinability of Inconel 617 is a important property for system design. In this study, oxidation and decarbrization behavior were evaluated at various aging temperature and environment. Also, cold rolling was carried out for the machinability evaluation of Inconel 617 and then microstructure change was evaluated

ADVANTAGES OF RAPID METHOD FOR DETERMINING SCALE MASS AND DECARBURIZED LAYER OF ROLLED COIL STEEL

Directory of Open Access Journals (Sweden)

E. V. Parusov

2016-08-01

Full Text Available Purpose. To determine the universal empirical relationships that allow for operational calculation of scale mass and decarbonized layer depth based on the parameters of the technological process for rolled coil steel production. Methodology. The research is carried out on the industrial batches of the rolled steel of SAE 1006 and SAE 1065 grades. Scale removability was determined in accordance with the procedure of «Bekaert» company by the specifi-cations: GA-03-16, GA-03-18, GS-03-02, GS-06-01. The depth of decarbonized layer was identified in accordance with GOST 1763-68 (M method. Findings. Analysis of experimental data allowed us to determine the rational temperature of coil formation of the investigated steel grades, which provide the best possible removal of scale from the metal surface, a minimal amount of scale, as well as compliance of the metal surface color with the require-ments of European consumers. Originality. The work allowed establishing correlation of the basic quality indicators of the rolled coil high carbon steel (scale mass, depth of decarbonized layer and inter-laminar distance in pearlite with one of the main parameters (coil formation temperature of the deformation and heat treatment mode. The re-sulting regression equations, without metallographic analysis, can be used to determine, with a minimum error, the quantitative values of the total scale mass, depth of decarbonized layer and the average inter-lamellar distance in pearlite of the rolled coil high carbon steel. Practical value. Based on the specifications of «Bekaert» company (GA-03-16, GA-03-18, GS-03-02 and GS-06-01 the method of testing descaling by mechanical means from the surface of the rolled coil steel of low- and high-carbon steel grades was developed and approved in the environment of PJSC «ArcelorMittal Kryvyi Rih». The work resulted in development of the rapid method for determination of total and remaining scale mass on the rolled coil steel surface of low- and high-carbon steel grades depending on the temperature coil formation. There was obtained the patent of Ukraine for invention no. 91760 «The method for de termining the total and remaining amount of scale on the rolled steel surface».

Analysis of carbon transport in the EBR-II and FFTF primary sodium systems

International Nuclear Information System (INIS)

Snyder, R.B.; Natesan, K.; Kassner, T.F.

1976-01-01

An analysis of the carburization-decarburization behavior of austenitic stainless steels in the primary heat-transport systems of the EBR-II and FFTF has been made that is based upon a kinetic model for the diffusion process and the surface area of steel in contact with flowing sodium at various temperatures in the two systems. The analysis was performed for operating conditions that result in sodium outlet temperatures of 474 and 566 0 C in the FFTF and 470 0 C in the EBR-II. If there was no external source of carbon to the system, i.e., other than the carbon initially present in the steel and the sodium, the dynamic-equilibrium carbon concentrations calculated for the FFTF primary sodium were approximately 0.025 and approximately 0.065 ppm for the 474 and 566 0 C outlet temperatures, respectively, and approximately 0.018 ppm for the EBR-II primary system. The analysis indicated that a carbon-source rate of approximately 250 g/y would be required to increase the carbon concentration of the EBR-II sodium to the measured range of approximately 0.16--0.19 ppm. An evaluation of possible carbon sources and the amount of carbonaceous material introduced into the reactor cover gas and sodium suggests that the magnitude of the calculated contamination rate is reasonable. For a 566 0 C outlet temperature, carbonaceous material would have to be introduced into the FFTF primary system at a rate approximately 4--6 times higher than in EBR-II to achieve the same carbon concentration in the sodium in the two systems. Since contamination rates of approximately 1500 g/y are unlikely, high-temperature fuel cladding in the FFTF should exhibit decarburization similar to that observed in laboratory loop systems, in contrast to the minimal compositional changes that result after exposure of Type 316 stainless steel to EBR-II sodium at temperatures between approximately 625 and 650 0 C

MAE measurements and studies of magnetic domains by electron microscopy

International Nuclear Information System (INIS)

Lo, C.C.H.

1998-01-01

There is a pressing need for non-destructive testing (NDT) methods for monitoring steel microstructures as they determine the mechanical properties of steel products. Magnetoacoustic emission (MAE) has potential for this application since it is sensitive to steel microstructure. The aim of this project is to study systematically the dependence of MAE upon steel microstructure, and to apply the technique to examine the industrial steel components which have complicated microstructures. Studies of MAE and Barkhausen emission (BE) were made on several systems including fully pearlitic, fully ferritic, ferritic/pearlitic and spheroidized steels. Results suggest that there is a correlation between the microstructural parameters and the MAE and BE profiles. The study of fully pearlitic steel shows that both MAE and BE are sensitive to the interlamellar spacing of pearlite. Low-carbon ferritic steel samples give different MAE and BE profiles which are dependent on ferrite grain size. Lorentz microscopy reveals that there are differences in domain structures and magnetization processes between fully ferritic and fully pearlitic samples. Study of ferritic/pearlitic samples indicates that both MAE and BE depend on the ferrite content. In the case of spheroidized steel samples MAE and BE profiles were found to be sensitive to the changes in the morphology and size of carbides. Samples of industrial steel products including pearlitic rail steel and decarburized billet were investigated. The MAE profiles obtained from the rail are consistent with those measured from the fully pearlitic rod samples. This suggests that MAE can be used for monitoring the microstructure of large steel components, provided that another technique such as BE is also used to complement the MAE measurements. In the study of the billet samples, MAE and BE were found to be dependent on the decarburization depth. The results are discussed in the context of the change in ferrite content of the surface layer

The influence of dew point during annealing on the power loss of electrical steel sheets

Energy Technology Data Exchange (ETDEWEB)

Broddefalk, Arvid [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)], E-mail: arvid.broddefalk@sura.se; Jenkins, Keith [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden); Silk, Nick [Corus RD and T, Swinden Technology Centre, Moorgate Rotherham S60 3AR (United Kingdom); Lindenmo, Magnus [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)

2008-10-15

Decarburization is a necessary part of the processing of electrical steels if their carbon content is above a certain level. The process is usually carried out in a wet hydrogen-nitrogen atmosphere. Having a high dew point has a negative influence on the power loss, though. This is due to oxidation of the steel, which hinders domain wall motion near the surface. In this study, an increase of the power loss was only observed at a fairly high dew point (>20 deg. C). It was also only at these high dew points where a subsurface oxide layer was observed. The surfaces of samples with and without this layer were etched in steps. The magnetic properties of the etched samples corresponded well with the expected behavior based on GDOES profiles of the samples.

The influence of dew point during annealing on the power loss of electrical steel sheets

Science.gov (United States)

Broddefalk, Arvid; Jenkins, Keith; Silk, Nick; Lindenmo, Magnus

Decarburization is a necessary part of the processing of electrical steels if their carbon content is above a certain level. The process is usually carried out in a wet hydrogen-nitrogen atmosphere. Having a high dew point has a negative influence on the power loss, though. This is due to oxidation of the steel, which hinders domain wall motion near the surface. In this study, an increase of the power loss was only observed at a fairly high dew point (>20 °C). It was also only at these high dew points where a subsurface oxide layer was observed. The surfaces of samples with and without this layer were etched in steps. The magnetic properties of the etched samples corresponded well with the expected behavior based on GDOES profiles of the samples.

Fundamental Researches on the High-speed and High-efficiency Steelmaking Reaction

Science.gov (United States)

Kitamura, Shin-ya; Shibata, Hiroyuki; Maruoka, Nobuhiro

2012-06-01

Traditionally, steelmaking reactions have been analyzed by thermodynamics. Recently, software packages that can be used to calculate the equilibrium conditions have improved greatly. In some cases, information obtained in this software is useful for analyzing the steelmaking reaction. On the other hand, in industrial operation, steelmaking reactions, i.e., decarburization, dephosphorization, desulfurization or nitrogen removal, do not reach the equilibrium condition. Therefore, the kinetic model is very important for gaining a theoretical understanding of the steelmaking reaction. In this paper, the following recent research activities were shown; 1) mass transfer of impurities between solid oxide and liquid slag, 2) simulation model of hot metal dephosphorization by multiphase slag, 3) evaluation of reaction rate at bath surface in gas-liquid reaction system and 4) condition for forming of metal emulsion by bottom bubbling.

Evaluation of Bending Strength of Carburized Gears Based on Inferential Identification of Principal Surface Layer Defects

Science.gov (United States)

Masuyama, Tomoya; Inoue, Katsumi; Yamanaka, Masashi; Kitamura, Kenichi; Saito, Tomoyuki

High load capacity of carburized gears originates mainly from the hardened layer and induced residual stress. On the other hand, surface decarburization, which causes a nonmartensitic layer, and inclusions such as oxides and segregation act as latent defects which considerably reduce fatigue strength. In this connection, the authors have proposed a formula of strength evaluation by separately quantifying defect influence. However, the principal defect which limits strength of gears with several different defects remains unclarified. This study presents a method of inferential identification of principal defects based on test results of carburized gears made of SCM420 clean steel, gears with both an artificial notch and nonmartensitic layer at the tooth fillet, and so forth. It clarifies practical uses of presented methods, and strength of carburized gears can be evaluated by focusing on principal defect size.

Measurement of carbon activity in sodium and steel and the behaviour of carbon-bearing species

International Nuclear Information System (INIS)

Rajendran Pillai, S.; Ranganathan, R.; Mathews, C.K.

1988-01-01

Carburization or decarburization of structural materials in a sodium system depends on the local differences in carbon activity. The behaviour of carbon-bearing species in sodium influences its carbon activity. In order to understand the behaviour of carbon in these systems, an electrochemical carbon meter was fabricated in our laboratory. The original version of this meter was capable of operating in the temperature range of 850-980 K. Studies are carried out to extend this lower limit of temperature. Employing the carbon meter, experiments were carried out to understand the behaviour of carbon-bearing species. Gas equilibration experiments were also carried out with the same view. A new method for measuring the carbon activity in steels are described which employs the carbon meter. A review on these investigations and the conclusions reached on the behaviour of carbon in fast reactor loops are described

Contribution to the study of atmospheric projection and under partial vacuum of tungsten carbide particles with cobalt or nickel binder. Application to fretting coatings on steel

International Nuclear Information System (INIS)

Vinayo, Maria-Elena

1985-01-01

This research thesis addresses the plasma spraying (atmospheric, under controlled atmosphere, and under reduced pressure) of tungsten carbides with a metallic binder (WC/Co, WC/Ni; W 2 C/Co). This work comprised an optimisation of the spraying process under reduced pressure, the study of the influence of the powder production process on the physicochemical and micro-structural characteristics as well as on coating fretting properties, and a correlation between spraying parameters in a controlled atmosphere (power and pressure) and coating physico-chemical and micro-structural properties. Results show a high decarburization-oxidation of tungsten carbides during atmospheric spraying, as well as an important evaporation of cobalt. Under reduced pressure, high losses of carbides are noticed. These both phenomena strongly depend on the powder production process. Fretting results highlight remarkable performance of coatings obtained by atmospheric spraying [fr

Measurement of carbon activity in sodium by Fe-Mn 20% alloy, and by strainless austenitic steel 304L and 316L

International Nuclear Information System (INIS)

Oberlin, C.; Saint Paul, P.; Baque, P.; Champeix, L.

1980-01-01

Precise knowledge of carbon activity in sodium used as coolant in fast breeder reactors, is essential for continuous survey of carburization-decarburization processes. Carbon activity can be periodically surveyed by measuring the carbon concentration or by hot trap like metal alloy strip placed in sodium loop. In fact, in equilibrium, activity of carbon in sodium is equal to the activity in metal alloy. Thus if the relation between concentration of carbon and it activity in the alloy is known, it is possible to estimate the activity of carbon in sodium. Materials to be used should have high solubility in carbon at the needed temperature. They should quickly attain equilibrium with sodium and they should not contain impurities that can affect the results. Materials chosen according to these criteria were Fe-Mn 20%, stainless austenitic steel AISI 304L and 316L

Effect of Metallic Li on the Behavior of Metals in Molten Salts

Energy Technology Data Exchange (ETDEWEB)

Chidambaram, Dev [Univ. of Nevada, Reno, NV (United States); Phillips, William [Univ. of Nevada, Reno, NV (United States); Merwin, Augustus [Univ. of Nevada, Reno, NV (United States); Singh, Vickram [Univ. of Nevada, Reno, NV (United States); Unger, Aaron [Univ. of Nevada, Reno, NV (United States); Moon, Jeremy [Univ. of Nevada, Reno, NV (United States)

2017-12-29

The deleterious effect of Li0 on the reactor container materials has not been studied. Exposure to liquid Li⁰ results in material degradation primarily through lithium intercalation, leaching of specific alloying elements, and decarburization. The objective of this research is to understand how the presence of Li⁰ in molten LiCl-Li₂O affects the degradation of two classes of alloys by correlating their accelerated and long term electrochemical behavior to the surface chemistry of the alloys and the chemistry of the electrolyte. This study has completed all the proposed tasks. The project led to the design and development of unique experimental setups and protocols. Several groundbreaking findings resulted from this study. The project had several products in terms of student education, thesis and dissertation, publications and presentations.

Effect of HTGR helium on fatigue and creep properties of 2 1/4Cr-1Mo steel

International Nuclear Information System (INIS)

Kurumaji, T.; Yamazaki, H.; Kudo, A.

1982-01-01

Low cycle fatigue and creep tests have been carried out on 2 1/4Cr-1Mo steel (candidate steel for VHTR reactor pressure vessel) in helium environment containing 200 approx. 300 μatm of H 2 , 100 approx. 150 μatm CO, 7 approx. 10 μatm CH 4 , 7 approx. 10 μatm CO 2 and 1 μatm H 2 O (JAERI B Helium). Fatigue life in helium environment was longer than that in air at 450 0 C. This results can be explained by supposing that oxidation at the crack tip causes the wedge effect to promote crack propagation in air. On the otherhand, creep rupture strength showed no significant difference in both helium and air. Equivalent creep rupture strength in both helium and air may be due to the fact that detrimental internal oxidation and carburization or decarburization hardly occur at 400 approx. 450 0 C

Effect of hydrogen on the microstructure of silicon carbide

International Nuclear Information System (INIS)

Fischman, G.S.

1985-01-01

The effect of hydrogenation on the microstructure of a pressureless sintered silicon carbide was studied. Samples which were annealed in a 40:60 mole % H 2 :Ar atmosphere at 1400 0 C for 50 hours were microstructurally compared with unannealed samples and samples that had been annealed in a similar manner but using an argon atmosphere. The results were also compared with microstructural results obtained from in situ studies using both hydrogen and argon atmospheres. These results were compared with a thermodynamic model which was constructed using a free energy minimization technique. The observed effects of hydrogenation were surface decarburization and amorphization throughout the silicon carbide material. Other observations include the thermally induced growth of microcrystalline silicon and accelerated amorphization around the silicon microcrystals in samples used in hydrogen in situ studies. An analysis of the microstructure of the reference material was also performed

Low alloy steels that minimize the hydrogen-carbide reaction. Final technical report, October 1, 1978-September 30, 1979. Part I

Energy Technology Data Exchange (ETDEWEB)

Kar, R. J.; Parker, E. R.; Zackay, V. F.

1979-01-01

This report presents results obtained during the first year of a research program to investigate important metallurgical parameters that control the reactions of hydrogen with carbides in steels. Preliminary work included a detailed literature review of th phenomenon of decarburization and methane bubble formation in steels and a suitable experimental technique for investigating hydrogen attack in laboratory conditions was established. Detailed microstructural-mechanical property evaluations were carried out on two series of alloys; the first was based on a plain carbon steel to which binary and ternary alloy additions were made to vary the carbide structure and morphology and assess these effects on the observed hydrogen attack resistance. The second group of steels consisted of commercial Mn-Mo-Ni (A 533 B) and Cr-Mo (A 542 type) steels and their alloy modifications, with a view towards developing steels with improved hydrogen attack resistance.

Topical problems of corrosion research for nuclear power purposes

International Nuclear Information System (INIS)

Eremias, B.

1978-01-01

Currently, research is focused on stress corrosion, intergranular corrosion, corrosion in water and steam, hydrogen-induced corrosion and corrosion in liquid sodium. The effort to limit stress corrosion resulted in the application of high nickel content austenitic steels. In these steels, the susceptibility to stress corrosion is mainly affected by previous heat treatment and the presence of chloride ions. Attention is also paid to medium and high-alloy chromium steels and susceptibility is studied to intergranular corrosion and stress corrosion. Of low-alloy steels the 21/4Cr-1Mo type steels stabilized with Nb or nonstabilized are studied with respect to decarburization kinetics and changes in mechanical properties in the presence of hydrogen. Of nonferrous metals zirconium alloys are studied used as cladding materials for fuel elements, mainly Zircaloy 2 and 4, with regard to their resistance to high-temperature oxidation, high-pressure steam action, etc. (J.F.)

Metal corrosion in a supercritical carbon dioxide - liquid sodium power cycle.

Energy Technology Data Exchange (ETDEWEB)

Moore, Robert Charles; Conboy, Thomas M.

2012-02-01

A liquid sodium cooled fast reactor coupled to a supercritical carbon dioxide Brayton power cycle is a promising combination for the next generation nuclear power production process. For optimum efficiency, a microchannel heat exchanger, constructed by diffusion bonding, can be used for heat transfer from the liquid sodium reactor coolant to the supercritical carbon dioxide. In this work, we have reviewed the literature on corrosion of metals in liquid sodium and carbon dioxide. The main conclusions are (1) pure, dry CO{sub 2} is virtually inert but can be highly corrosive in the presence of even ppm concentrations of water, (2) carburization and decarburization are very significant mechanism for corrosion in liquid sodium especially at high temperature and the mechanism is not well understood, and (3) very little information could be located on corrosion of diffusion bonded metals. Significantly more research is needed in all of these areas.

40 CFR 63.10686 - What are the requirements for electric arc furnaces and argon-oxygen decarburization vessels?

Science.gov (United States)

2010-07-01

... shop and, due solely to the operations of any affected EAF(s) or AOD vessel(s), exhibit 6 percent... with a PM limit of 0.0052 grains per dry standard cubic foot (gr/dscf); and (2) Exit from a melt shop...) Method 2, 2A, 2C, 2D, 2F, or 2G of appendix A-1 of 40 CFR part 60 to determine the volumetric flow rate...

Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

Energy Technology Data Exchange (ETDEWEB)

Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1996-12-31

The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

Determination of constant of chemical reaction rate in the process of steel treatment in the endothermal atmosphere

International Nuclear Information System (INIS)

Gyulikhandanov, E.L.; Kislenkov, V.V.

1978-01-01

The high-temperature method was applied to measuring a relative variation in the electrical resistance of a thin steel foil prepared from the 12KhN3A, 18Kh2N4VA, 20KhGNR, and 20Kh3MVF steels during its carburization and decarburization, and determined was the temperature dependence of the reaction rate of the interaction of the endothermal atmosphere of different compositions with the analloyed γ-Fe. A connection has been established between the reaction rate constant and the thermodynamic activity of carbon in the alloyed austenite at the temperature of about 925 deg C, corresponding to the cementation temperature. This provides the quantitative estimation of the above value for any alloyed steels and with the presence of numerical values of diffusion coefficients; this also enables one to carry out an accurate calculation of the distribution of carbon throughout the depth of a layer when effecting the cementation in the endothermal atmosphere

Study on the Surface Microstructure of a Modified STD61 Steel Mold Used for the Die Casting Process

Energy Technology Data Exchange (ETDEWEB)

Yu, Ha-Young; Lee, Seung-Joon; Kang, Minwoo; Lee, Suk-Jin; Lee, Young-Kook [Yonsei University, Seoul (Korea, Republic of); Yang, Won Jon [Korea Institute of Materials Science, Changwon (Korea, Republic of); Jeong, Jae Suk; Kim, Byung-Hoon [Doosan Heavy Industries and Construction, Changwon (Korea, Republic of)

2016-09-15

The surface microstructure and crack formation of an aluminum die-casting mold were investigated. The mold was made of a modified STD61 steel, and was used for more than 165,000 cycles. The mold surface consisted of four layers; an oxidized layer, a decarburized layer, a network carbide layer and a tempered martensite matrix. The depth down to the hardest network carbide layer was ⁓200 μm. Inside the matrix, M{sub 3}C transition carbides were dissolved so that solute C joined pre-existing M{sub 2}3C{sub 6} and MC carbides to make them coarse. About 60% of thermal fatigue cracks had a depth less than 200 μm due to the hard network carbide layer, which obstructed the propagation of cracks. Cracks of over 200 μm were filled with oxide wedges of Al and Si which was which flown from the molten alloy as well as the Fe oxide.

Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

Energy Technology Data Exchange (ETDEWEB)

Kivivuori, S; Savolainen, P; Fredriksson, J; Paavola, J [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1997-12-31

The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

Fast in situ X-ray diffraction phase and stress analysis during complete heat treatment cycles of steel

International Nuclear Information System (INIS)

Rocha, A. da S.; Hirsch, T.

2005-01-01

This paper presents results obtained with a method for time and temperature resolved analysis of changes in phase composition and stresses/residual stresses during complete heat treatment cycles of steel, including quenching. Sample temperatures of up to 930 deg. C could be reached with a specially designed furnace, where fast cooling of the samples was realized by gas quenching. Measurements for phase and stress analysis could be performed with an acquisition rate of at least one value every 3 s. Results concerning residual stress relaxation during heating, and stress/residual stress development during quenching are presented and discussed for AISI E52100 ball bearing steel. The observed stress development during quenching followed the expected transformation behavior with some deviations that could be explained through the effects of surface decarburization. The system developed proved to be a suitable tool for characterizing phase and stress changes that occur during heat treatment of steels, as a function of time and temperature

Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

Directory of Open Access Journals (Sweden)

Maziar Ramezani

2015-04-01

Full Text Available Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric control, heat treatment with stainless steel foil wrapping, pack carburization heat treatment and vacuum heat treatment. The results showed that stainless steel foil wrapping could restrict decarburization process, resulting in a constant hardness profile as vacuum heat treatment does. However, the tempering characteristic between these two heat treatment methods is different. Results from the gas nitrided samples showed that the thickness and the hardness of the nitrided layer is independent of the carbon content in H13 steel.

Compound technology of manufacturing and multiple laser peening on microstructure and fatigue life of dual-phase spring steel

Energy Technology Data Exchange (ETDEWEB)

Prabhakaran, S., E-mail: spkaran.kmd@gmail.com; Kalainathan, S., E-mail: kalainathan@yahoo.com

2016-09-30

The present work proposes an advanced double quenching and tempering heat treatment based laser surface modification process of dual-phase spring steel. Multiple laser peening without coating process utilized the decarburized surface as the protective layer for the further cold working process. The electron backscattering diffraction analysis on crystallographic orientation of individual grains and phase map exhibits a perfect dual-phase steel. Also, the high resolution transmission electron microscopic study explains the high strain induced microstructural grain refinement features and plastic deformation behaviors. The laser peening technique taking an advantage that it induces a large and high magnitude compressive residual stress with good thermal stability. The micro and nano-hardness profile provides better surface and sub-surface mechanical properties. The controlled average surface roughness is achieved in this course of work. The stress-strain characteristics on tensile properties are analyzed through the pre-fatigued specimens. The fully reversed high cycle fatigue test indicates that the current laser peening has substantially improves the fatigue life of the specimens.

Through process texture evolution of new thin-gauge non-oriented electrical steels with high permeability

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ning; Yang, Ping, E-mail: yangp@mater.ustb.edu.cn; Mao, Wei-Min

2016-01-01

This paper demonstrated new methods for producing high permeability thin-gauge non-oriented electrical steels with columnar-grained 3.05% Si cast slabs containing carbon and MnS precipitates, and the texture evolution was investigated. The magnetic properties of 0.2 mm final sheets were greatly improved by the optimized texture comprising {100}〈0vw〉 and strong {hk0}〈001〉 components, and the best combination of B{sub 50} and P{sub 1.5} was exhibited as 1.764 T and 2.45 W/kg respectively. The texture evolution depended on both the moderate inhibiting effect of coarse MnS precipitates and rolling methods. {100}〈0vw〉 texture could be retained from columnar grains, and strong {hk0}〈001〉 texture was obtained by two-stage rolling in distinct ways: On one hand, for the sample corresponding to low second-stage rolling reduction of 60%, based on the large grain size prior to cold rolling, the higher strain of first-stage cold rolling promoted {hk0}〈001〉 nucleation during intermediate annealing. {hk0}〈001〉 grains were further increased after moderate second-stage cold rolling and decarburization annealing, consequently leading to the final strong {100}–{110}〈001〉 texture and uniform microstructure by quantity and size priorities, and the optimum magnetic properties were achieved; on the other hand, secondary recrystallization occurred on fine-grained decarburized matrix at higher second-stage rolling strains and greatly improved the magnetic induction in RD. The level of abnormal Goss grains growth was decreased in the sample corresponding to 80% second-stage rolling reduction, and normal growth of other beneficial grains lowered the magnetic anisotropy, suggesting another potential way for non-oriented electrical steel production. In addition, the effect of carbon was discussed. - Highlights: • New thin-gauge non-oriented electrical steels with high permeability were fabricated. • The magnetic properties were improved by {100}〈0vw〉 and

Evaluation report on research and development of 'seawater purification and byproduct utilization'; 'Kaisui Tansuika to fukusanbutsu riyo' no kenkyu kaihatsu ni kansuru hyoka hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1978-03-01

Research, development, and evaluation were made on seawater purification for the purpose of supplying inexpensive city water stably in the future. In the research of the high flow rate long-tube type multi-stage flash process, basic characteristics were identified by studying fluidity, heat transfer, deaeration, and decarburization by using a test plant with a capacity of 3,000 m{sup 3}/d. A number of findings were derived in carrying out demonstration studies by using a test module with a capacity of 100,000 m{sup 3}/d. Research on heat transfer pipe materials covered a wide area including copper alloys, titanium and aluminum alloys, and ferrous materials, where a prospect was obtained on materials which may be practically usable in the future as transfer pipes in large seawater purifying equipment. Research on a concrete evaporator body proved that it is more economical than steel evaporators, and has sufficient corrosion resistance even against high-temperature brine. Other activities included researches on effects of contaminated seawater, brine diffusion, byproduct utilization, and total systems. Social and economic evaluations were also performed. (NEDO)

Development of martensitic steels for high neutron damage applications

International Nuclear Information System (INIS)

Gelles, D.S.

1998-01-01

Martensitic stainless steels have been developed for both in-core applications in advanced liquid metal fast breeder reactors (LMFBR) and for first wall and structural materials applications for commercial fusion reactors. It can now be shown that these steels can be expected to maintain properties to levels as high as 175 or 200 dpa, respectively. The 12Cr-1Mo-0.5W-0.2C alloy HT-9 has been extensively tested for LMFBR applications and shown to resist radiation damage, providing a creep and swelling resistant alternative to austenitic steels. Degradation of fracture toughness and Charpy impact properties have been observed, but properties are sufficient to provide reliable service. In comparison, alloys with lower chromium contents are found to decarburize in contact with liquid sodium and are therefore not recommended. Tungsten stabilized martensitic stainless steels have appropriate properties for fusion applications. Radioactivity levels are being less than 500 years after service, radiation damage resistance is excellent, including impact properties, and swelling is modest. This report describes the history of the development effort. (author)

Development of martensitic steels for high neutron damage applications

Science.gov (United States)

Gelles, D. S.

1996-12-01

Martensitic stainless steels have been developed for both in-core applications in advanced liquid metal fast breeder reactors (LMFBR) and for first wall and structural materials applications for commercial fusion reactors. It can now be shown that these steels can be expected to maintain properties to levels as high as 175 or 200 dpa, respectively. The 12Cr1Mo0.5W0.2C alloy HT-9 has been extensively tested for LMFBR applications and shown to resist radiation damage, providing a creep and swelling resistant alternative to austenitic steels. Degradation of fracture toughness and Charpy impact properties have been observed, but properties are sufficient to provide reliable service. In comparison, alloys with lower chromium contents are found to decarburize in contact with liquid sodium and are therefore not recommended. Tungsten stabilized martensitic stainless steels have appropriate properties for fusion applications. Radioactivity levels are benign less than 500 years after service, radiation damage resistance is excellent, including impact properties, and swelling is modest. This report describes the history of the development effort.

Sodium effects on mechanical performance and consideration in high temperature structural design for advanced reactors

Science.gov (United States)

Natesan, K.; Li, Meimei; Chopra, O. K.; Majumdar, S.

2009-07-01

Sodium environmental effects are key limiting factors in the high temperature structural design of advanced sodium-cooled reactors. A guideline is needed to incorporate environmental effects in the ASME design rules to improve the performance reliability over long operating times. This paper summarizes the influence of sodium exposure on mechanical performance of selected austenitic stainless and ferritic/martensitic steels. Focus is on Type 316SS and mod.9Cr-1Mo. The sodium effects were evaluated by comparing the mechanical properties data in air and sodium. Carburization and decarburization were found to be the key factors that determine the tensile and creep properties of the steels. A beneficial effect of sodium exposure on fatigue life was observed under fully reversed cyclic loading in both austenitic stainless steels and ferritic/martensitic steels. However, when hold time was applied during cyclic loading, the fatigue life was significantly reduced. Based on the mechanical performance of the steels in sodium, consideration of sodium effects in high temperature structural design of advanced fast reactors is discussed.

Microstructural and mechanical characterization of the parabolic spring steel 51CrV4

Energy Technology Data Exchange (ETDEWEB)

Koemec, Aydin [TT Celikyay Co., Duezce (Turkey); Dikci, Kazim [TT Celikyay Co., Duezce (Turkey). Quality Dept.; Atapek, S. Hakan; Polat, Seyda; Aktas Celik, Guelsah [Kocaeli Univ. (Turkey). Dept. of Metallurgical and Materials Engineering

2017-07-01

Findings about the microstructural features of, spring steels are necessary for the producers to enhance their mechanical properties. There are several reports revealing the basic relation between microstructure and fatigue performance. However, the results are commonly obtained from universal test procedures and have limited use due to the lack of real service conditions. In this study, the microstructural features of 51CrV4 alloy, used as spring steel component, were investigated by metallographic examinations starting from raw material to the final product. Its fatigue behavior was investigated using a self-designed test machine and a test procedure approved by the automotive industry to simulate the service conditions. Fractographic examination of fatigue failed surface was carried out to specify the effect of microstructural features on the fracture. It was concluded that (i) both oxide and decarburization layers were minimized by shot peening and (ii) although tested samples had superior fatigue resistance and failed above 10{sup 5} cycles limit, oxide layer played a major role for crack initiation.

The metallurgy of superalloys part 2

International Nuclear Information System (INIS)

Abdelazim, M.E.; Hammad, F.H.

1990-01-01

This is part II of the report titled 'the metallurgy of superalloys'. It deals with the effect of heat treatment and operating conditions (thermal exposure and environment) on the mechanical properties of superalloys. The heat treatment is important in the development of superalloys through that it controls type, amount, size shape and distribution of the precipitate and the grain size of the matrix. The thermal exposure leads to reduction in the amount of the primary carbides and to precipitation of secondary carbides. Also it leads to the agglomeration and coarsening of gamma or the transformation of gamma phase to phase. The environment may lead to the internal oxidation, carburization, decarburization or sulphidization of the superalloys which may result in the degradation of their mechanical properties. This part gives also an example of applications of superalloys in the field of nuclear reactors especially high temperature-gas cooled reactors. Joined with this part a table which contains the major superalloys including its chemical analysis, creep rupture strength and some of its applications. 1 tab

Selection of steam generator materials for sodium cooled fast breeders

International Nuclear Information System (INIS)

Berge, P.

1977-01-01

The sodium water heat exchangers are now considered as the stumbling block in the development of liquid metal cooled fast breeders, due to the risk of sodium-water reactions. The selection of the materials for these tube-bundles has been very broad, for the different existing, or in-project, reactors in the world: low alloy 2 1/4 Cr - 1 Mo steels (unstabilized or stabilized); 9 Cr - 1 Mo ferritic steel; 18 Cr - 10 Ni austenitic stainless steels; alloy 800. On can also add other ferritic steels, as 9 Cr - 2 Mo stabilized, which are studied for this application. In the framework of the E.D.F.-C.E.A. working group a major effort was undertaken to study the characteristics of these various materials with respect to the main criteria governing construction of the tube bundles and their performance in service: mechanical characteristics at high temperature; fabrication and welding; behavior with respect to mass transfer in sodium; carburization and decarburization; corrosion resistance. The main lines and results of this program are described [fr

Compatibility of potential containment materials with molten lithium hydride at 800 C

International Nuclear Information System (INIS)

Pawel, S.J.

1993-01-01

A series of compatibility experiments has been performed for several stainless steels, carbon steels, and a nickel-base alloy in molten lithium hydride at 800 C for comparison with previous experiments on type 304L stainless steel. The results indicate that the mechanism of corrosion is the same for each of 304L, 304, 316L, and 309 stainless steel and that very similar corrosion in molten LiH is expected for each stainless alloy. Deviation from parabolic kinetics at extended exposure time for each stainless alloy is attributed in part to weight gains associated with lithium penetration. Stabilized (Nb and Ti) low carbon (< 0.06%) steels are observed to be essentially inert in LiH at 800 C with stable carbides and no grain growth. Mild steel (type 1020) is decarburized rapidly and exhibits extensive grain growth in LiH at 800 C. Both steels exhibit weight gains during exposure to molten LiH that are also related in part to lithium penetration. Alloy X (UNS N06002) exhibits extreme corrosion with essentially linear kinetics and dissolution of nickel sufficient to form subsurface voids. (orig.)

Compatibility Behavior of the Ferritic-Martensitic Steel Cladding under the Liquid Sodium Environment

Energy Technology Data Exchange (ETDEWEB)

Kim, Jun Hwan; Baek, Jong Hyuk; Kim, Sung Ho; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-05-15

Fuel cladding is a component which confines uranium fuel to transport energy into the coolant as well as protect radioactive species from releasing outside. Sodium-cooled Fast Reactor (SFR) has been considered as one of the most probable next generation reactors in Korea because it can maximize uranium resource as well as reduce the amount of PWR spent fuel in conjunction with pyroprocessing. Sodium has been selected as the coolant of the SFR because of its superior fast neutron efficiency as well as thermal conductivity, which enables high power core design. However, it is reported that the fuel cladding materials like austenitic and ferritic stainless steel react sodium coolant so that the loss of the thickness, intergranular attack, and carburization or decarburization process may happen to induce the change of the mechanical property of the cladding. This study aimed to evaluate material property of the cladding material under the liquid sodium environment. Ferritic-martensitic steel (FMS) coupon and cladding tube were exposed at the flowing sodium then the microstructural and mechanical property were evaluated. mechanical property of the cladding was evaluated using the ring tension test

Thermo-economic and environmental analyses based multi-objective optimization of vapor compression–absorption cascaded refrigeration system using NSGA-II technique

International Nuclear Information System (INIS)

Jain, Vaibhav; Sachdeva, Gulshan; Kachhwaha, Surendra Singh; Patel, Bhavesh

2016-01-01

Highlights: • It addresses multi-objective optimization study on cascaded refrigeration system. • Cascaded system is a promising decarburizing and energy efficient technology. • NSGA-II technique is used for multi-objective optimization. • Total annual product cost and irreversibility rate are simultaneously optimized. - Abstract: Present work optimizes the performance of 170 kW vapor compression–absorption cascaded refrigeration system (VCACRS) based on combined thermodynamic, economic and environmental parameters using Non-dominated Sort Genetic Algorithm-II (NSGA-II) technique. Two objective functions including the total irreversibility rate (as a thermodynamic criterion) and the total product cost (as an economic criterion) of the system are considered simultaneously for multi-objective optimization of VCACRS. The capital and maintenance costs of the system components, the operational cost, and the penalty cost due to CO_2 emission are included in the total product cost of the system. Three optimized systems including a single-objective thermodynamic optimized, a single-objective economic optimized and a multi-objective optimized are analyzed and compared. The results showed that the multi-objective design considers the combined thermodynamic and total product cost criteria better than the two individual single-objective thermodynamic and total product cost optimized designs.

Barrier Coatings for Refractory Metals and Superalloys

Energy Technology Data Exchange (ETDEWEB)

SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

2006-02-23

In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

Metallurgical response of an AISI 4140 steel to different plasma nitriding gas mixtures

Directory of Open Access Journals (Sweden)

Adão Felipe Oliveira Skonieski

2013-01-01

Full Text Available Plasma nitriding is a surface modification process that uses glow discharge to diffuse nitrogen atoms into the metallic matrix of different materials. Among the many possible parameters of the process, the gas mixture composition plays an important role, as it impacts directly the formed layer's microstructure. In this work an AISI 4140 steel was plasma nitrided under five different gas compositions. The plasma nitriding samples were characterized using optical and scanning electron microscopy, microhardness test, X-ray diffraction and GDOES. The results showed that there are significant microstructural and morphological differences on the formed layers depending on the quantity of nitrogen and methane added to the plasma nitriding atmosphere. Thicknesses of 10, 5 and 2.5 µm were obtained when the nitrogen content of the gas mixtures were varied. The possibility to obtain a compound layer formed mainly by γ'-Fe4N nitrides was also shown. For all studied plasma nitriding conditions, the presence of a compound layer was recognized as being the responsible to hinder the decarburization on the steel surface. The highest value of surface hardness - 1277HV - were measured in the sample which were nitrided with 3vol.% of CH4.

Barrier Coatings for Refractory Metals and Superalloys

International Nuclear Information System (INIS)

SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

2006-01-01

In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life

Effects of UV assistance on the properties of al-doped ZnO thin films deposited by sol-gel method

Science.gov (United States)

Tseng, Yung-Kuan; Pai, Feng-Ming; Chen, Yan-Cheng; Wu, Chao-Hsien

2013-11-01

We report here the preparation of aluminum doped zinc oxide transparent conductive thin films by a UV-assisted sol-gel method. It was found that UV irradiation creates ozone, which promotes the conductivity and transparency of the films. Boro-silicate glasses are used as substrates; an PGME is used as a solvent; after spin-coating, the films are dried and radiated with UV and then heated to 400°C for decarburization and 500°C for annealing under air. The surface morphologies of the prepared films are observed by FE-SEM and AFM. It was found that the films irradiated with UV-C are smoother and denser. An XRD analysis shows that the films have a typical wurtzite crystalline structure with a c-axis orientation normal to the surface. The electric resistance values measured with a four-point probe show that the films irradiated with UV have better conductivity (at approximately 3.4 × 10-3Ω-cm) than the films that did not undergo UV irradiation. An analysis by visible light spectrometry indicates that the AZO films irradiated with UV are more transparent than the films without UV-irradiation.

Mass transfer of steels for FBR in sodium loop

International Nuclear Information System (INIS)

Susukida, Hiroshi; Yonezawa, Toshio; Ueda, Mitsuo; Imazu, Takayuki; Kiyokawa, Teruyuki.

1976-06-01

In order to grasp quantitatively the corrosion and mass transfer of steels for FBR in sodium loop and to establish their allowable stress value and corrosion rate, a special sodium loop for material testing was designed and fabricated and the steels were given 3010 hours exposing test in the sodium loop. This paper gives the outline of the sodium loop and the results of the test. (1) Carburization and a slight increase in weight were observed in the specimens of type 304 stainless steel exposed in the sodium loop for 3010 hours, while decarburization was observed in the specimens of 2 1/4 Cr-1 Mo steel. It is considered that these phenomena were caused by the downstream factor of the sodium loop. (2) A remarkable decrease of Charpy absorbed energy was observed in the specimens of type 304 stainless steel exposed in the sodium loop. It is considered that this resulted from the weakening of the grain boundary due to heat history and mass transfer. (3) The specimens exposed in the sodium loop must be washed by ultrasonic waves in a water bath after washing in alcohol. (auth.)

Effect of Primary Recrystallized Microstructure and Nitriding on Secondary Recrystallization in Grain Oriented Silicon Steel by Low Temperature Slab Reheating

Directory of Open Access Journals (Sweden)

LIU Gong-tao

2018-01-01

Full Text Available Different primary recrystallized grain sizes were obtained by controlling decarburization process in grain oriented silicon steel produced by low temperature slab reheating technique. The effect of primary grain size on secondary recrystallization and magnetic properties was studied. The appropriate nitrogen content after nitriding was explored in case of very large primary grain size, and the effect of {411}〈148〉 primary recrystallized texture on the abnormal growth behavior was discussed. The results show that an increase in average primary grain size from 10μm to 15μm leads to an increase of secondary recrystallization temperature and a sharper Goss texture with higher magnetic permeability, in the condition of a very large average primary grain size of 28μm, the suitable amount of nitrogen increases to about 6×10-4. The {411}〈148〉 oriented grains in primary recrystallized microstructure can easily grow into larger sizes due to their size advantage, and thus hinder the abnormal growth of secondary grains, moreover, the hindering effect is more pronounced in the abnormal growth of Brass-oriented grains due to their misorientation with low migration rate other than Goss grains.

Processing of fine-grained W materials without detrimental phases and their mechanical properties at 200-432 K

Energy Technology Data Exchange (ETDEWEB)

Ishijima, Y.; Kannari, S. [International Research Center for Nuclear Materials Science, Institute for Materials Research (IMR), Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Kurishita, H. [International Research Center for Nuclear Materials Science, Institute for Materials Research (IMR), Tohoku University, Oarai, Ibaraki 311-1313 (Japan)], E-mail: kurishi@imr.tohoku.ac.jp; Hasegawa, M. [International Research Center for Nuclear Materials Science, Institute for Materials Research (IMR), Tohoku University, Oarai, Ibaraki 311-1313 (Japan); Hiraoka, Y. [Department of Applied Physics, Okayama University of Science, 1-1 Ridai-cho, Okayama, Okayama 700-0005 (Japan); Takida, T.; Takebe, K. [A.L.M.T. TECH Inc., 2 Iwasekoshi-machi, Toyama, Toyama 931-8543 (Japan)

2008-01-25

Low-temperature ductility improvements of tungsten (W) materials with microstructures of fine grains and fine transition metal-carbide dispersoids require sufficient reductions for consolidates that are free from detrimental dispersoids of the W{sub 2}C phase. In this paper the cause of the occurrence of the detrimental W{sub 2}C phase is studied and an appropriate processing method for its prevention and nearly full densification of mechanically alloyed powder is shown. By applying the method W-0.3 wt%Ti-0.006 wt%C (W-0.3TiC-0.006C) specimens with a negligible amount of the W{sub 2}C phase and reductions up to 78% were prepared. It is found that W-0.3TiC-0.006C exhibits an appreciable ductility even at room temperature by three-point bend impact tests and static tensile tests, with the ductile-to-brittle transition temperature of around 260 K. The observed ductility is likely due to elongated, very thin grain structures of the material. For further ductility improvements, control of oxygen impurities to suppress decarburization during sintering and assure appropriate amounts of (Ti,W)C dispersoids is required.

Metallographic post-test investigations for the scaled core-meltdown-experiments FOREVER-1 and -2

International Nuclear Information System (INIS)

Mueller, G.; Boehmert, J.

2000-08-01

FOREVER (Failure Of Reactor Vessel Rentention) experiments have been carried out in order to simulate the behaviour the lower head of a reactor pressure vessel under the conditions of a depressurized core melt down scenario. In particular the creep behaviour and the vessel failure mode have been investigated. Metallographic post test investigations have complemented the experimental programme. Samples of different height positions of the vessel of the FOREVER-C1 and -C2 experiments were metallographically examined and characteristic microstructural appearances were identified. Additionally samples with ineffected microstructure were annealed at different temperatures and cooled by different rates and afterwards investigated. In this way the microstructural effects of the temperature regime, the thermomechanical loads and the environmental attack could be characterized. Remarkable effects were characteristic for the FOREVER-C2 experiment where the highest-loaded region below the welding joint reached temperatures of approx. 1100 C and a strong creep damage occurred. In the FOREVER-C1 experiment creep damage could not be observed and the maximum temperature did not exceed 900 C. Environmental attack generated decarburization and oxidation but the effect was restricted to a narrow surface layer. There was almost no chemical interaction between the oxidic melt and the vessel material. (orig.)

Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

Energy Technology Data Exchange (ETDEWEB)

Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

2009-07-01

In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

Effect of Load on Friction-Wear Behavior of HVOF-Sprayed WC-12Co Coatings

Science.gov (United States)

Yifu, Jin; Weicheng, Kong; Tianyuan, Sheng; Ruihong, Zhang; Dejun, Kong

2017-07-01

A WC-12Co coating was sprayed on AISI H13 hot work mold steel using a high-velocity oxygen fuel. The morphologies, phase compositions, and distributions of chemical elements of the obtained coatings were analyzed using a field emission scanning electron microscope, x-ray diffraction, and energy-dispersive spectroscope (EDS), respectively. The friction-wear behaviors under different loads were investigated using a reciprocating wear tester; the morphologies and distributions of the chemical elements of worn tracks were analyzed using a SEM and its configured EDS, respectively. The results show the reunited grains of WC are held together by the Co binder; the primary phases of the coating are WC, Co, and a small amount of W2C and W, owing to the oxidation and decarburization of WC. Inter-diffusion of Fe and W between the coating and the substrate is shown, which indicates a good coating adhesion. The values of the average coefficient of friction under the loads of 40, 80, and 120 N are 0.29, 0.31, and 0.49, respectively. The WC grains are pulled out of the coating during the sliding wear test, but the coating maintains its integrity, suggesting that the coating is intact and continuously protects the substrate from wearing.

Effects of Impurity on the Corrosion Behavior of Alloy 617 in the Helium Environment

International Nuclear Information System (INIS)

Jung, Sujin; Kim, Dong Jin; Lee, Gyeong Geun

2013-01-01

The helium coolant in the primary circuit inevitably includes minor impurities such as H 2 , CO, CH 4 , and H 2 O under operating condition. Material degradation is aggravated through oxidation, carburization, and decarburization under the impure helium environment. In this study, high-temperature corrosion tests were carried out at 850-950 .deg. C in the impure helium environment. The mass changes of the specimens were measured and the microstructures were analyzed quantitatively. In addition, all corrosion tests were conducted in the pure helium environment and the results were compared to the results under the impure helium. Alloy 617 specimens showed a parabolic oxidation behavior at all temperatures under the impure helium environment. All specimens had similar microstructure in the outer Cr-oxide layers, internal Al-oxides, and carbide-depleted zone. The weight increase of the corroded specimens in the pure helium was relatively reduced. Microstructure result, oxide layer and carbide depleted zone were hardly ever observed. The impurity in helium affected the corrosion behavior of Alloy 617 and may cause a decrease in the mechanical properties. Therefore, the control of minor impurities in VHTR helium is necessary for the application of Alloy 617 to the IHX material of a VHTR

Hardness and structure changes at surface in electrical discharge machined steel C 3840

International Nuclear Information System (INIS)

Karastojkovic, Z.; Janjusevic, Z.

2003-01-01

The electrical discharge machining (EDM) of both hard and soft materials became an important technique in industrial applications. This technique has an advantage in producing of structural/tool parts of complex geometry. The EDM is based on electrical phenomena, when the treated surface undergoes to erosion. The first step in EDM, the melting of thin surface layer, frequently is neglected. In this paper the changes of hardness and structure at surface layer, after EDM is applied on steel C 3840, will be discussed. The steel C- 3840 was quenched and tempered to hardness of 63 HRC, at surface, and than machined by electrical discharging. The changed, white, layer is just a product of melting and decarburization processes. The white layer is registered at surface by using a metallographic investigation. Hardness profile is measured from surface to the interior of material. The achievement of local high temperatures during EDM is resulting on melt and erosion of material. Besides of these effects, during EDM were happened some minor but not a neglectible effects, primary on structure changes on treated surface. It would be expected that melting, even an evaporation of melted metal, and further the phase transformation have an important influence on the starting structure. (Original)

Degradation modes of austenitic and ferritic–martensitic stainless steels in He–CO–CO2 and liquid sodium environments of equivalent oxygen and carbon chemical potentials

International Nuclear Information System (INIS)

Gulsoy, G.; Was, G.S.; Pawel, S.J.; Busby, J.T.

2013-01-01

The objective of this work is to explore possible thermodynamic correlations between the degradation modes of austenitic and ferritic–martensitic alloys observed in high temperature He–CO–CO 2 environments with oxygen and carbon chemical potentials equivalent to that in a liquid sodium environment containing 2–5 molppm oxygen and 0.02–0.2 molppm carbon at temperatures 500–700 °C. Two He–CO–CO 2 environments (Pco/Pco 2 = 1320, Pco = 1980 molppm, and Pco/Pco 2 = 9, Pco = 13.5 molppm) were selected to test alloys NF616 and 316L at 700 and 850 °C. Upon exposure to He environments at 850 °C, 316L samples exhibited thick surface Cr 2 O 3 scales and substantial internal oxidation; however at 700 °C no significant internal oxidation was observed. NF616 samples exhibited relatively thinner surface Cr 2 O 3 scales compared to 316L samples at both temperatures. NF616 samples exposed to liquid sodium at 700 °C and He–Pco/Pco 2 = 9 at 850 °C showed decarburization. No surface oxide formation was observed on the sample exposed to the Na environment. Results obtained from He exposure experiments provide insight into what may occur during long exposure times in a sodium environment

Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

Energy Technology Data Exchange (ETDEWEB)

Akdemir, Ahmet [Department of Mechanical Engineering, Selcuk University, Konya (Turkey); Kus, Recai [Department of Mechanical Education, Selcuk University, Konya (Turkey); Simsir, Mehmet, E-mail: msimsir@cumhuriyet.edu.tr [Department of Metallurgical and Materials Engineering, Cumhuriyet University, Kayseri Yolu 7. Km, 58140 Sivas (Turkey)

2011-04-25

Research highlights: {yields} Metal matrix composite (MMC) is an important structural material. {yields} Gray cast irons as a matrix material in MMC have more advantages than other cast irons. {yields} Interface greatly determines the mechanical properties of MMC. {yields} Interface formed by diffusion of carbon atoms. {yields} While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

International Nuclear Information System (INIS)

Akdemir, Ahmet; Kus, Recai; Simsir, Mehmet

2011-01-01

Research highlights: → Metal matrix composite (MMC) is an important structural material. → Gray cast irons as a matrix material in MMC have more advantages than other cast irons. → Interface greatly determines the mechanical properties of MMC. → Interface formed by diffusion of carbon atoms. → While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

Development of ELID mirror surface grinding by cast iron bond grinding wheel. Ohkochi memorial technology prize; Chutetsu bond toishi ni yoru denkai inpurosesu doresshingu (ELID) kyomen kensakuho no kaihatsu. Okochi kinen gijutsusho jusho ni yosete

Energy Technology Data Exchange (ETDEWEB)

Omori, H.; Takahashi, I. [Institute of Physical and Chemical Research, Tokyo (Japan); Nakagawa, T. [The University of Tokyo, Tokyo (Japan). Institute of Industrial Science; Hagiuda, Y.; Karikome, K. [Tokyo Metropolitan College of Aeronautical Engineering, Tokyo (Japan)

1997-08-01

Development was accomplished on the electrolytic in-process dressing (ELID) mirror surface grinding process using a cast iron bonded grinding wheel. This paper describes the history of the development, which may be summarized as follows: a study was begun on powder forging of cutting chips in 1970; a research was started on powder forging of decarburized cast iron powder; developments were made on powder metallurgy of cast irons and cast iron bonded lapping tools in 1980, and cast iron bonded diamond grinding wheels were put on the market; a high-efficiency grinding process using MC and cast iron fiber-bonded grinding wheels were developed in 1985 and the grinding wheels made therefrom were put on the market; and a study was begun on the ELID grinding in 1987, and marketing was started on power supply, grinding liquid and tools for the ELID grinding process in 1990. Discussions on converting raw materials for the powder forging into cutting chips have triggered developing the cast iron bonded grinding wheel. The cast iron bonded diamond grinding wheel improves dressability and sharpness of conventional grinding wheels. The grinding wheel is fabricated by mixing carbonyl iron powder, diamond grinding grains and cast iron powder, pressing the mixture in a die, sintering it at 1140 degC, and assembling and dressing the sinter. The grinding stone can grind high-tech materials. 4 figs.

Compatibility of reduced activation ferritic/martensitic steels with liquid breeders

International Nuclear Information System (INIS)

Muroga, T.; Nagasaka, T.; Kondo, M.; Sagara, A.; Noda, N.; Suzuki, A.; Terai, T.

2008-10-01

The compatibility of Reduced Activation Ferritic/Martensitic Steel (RAFM) with liquid Li and molten-salt Flibe have been characterized and accessed. Static compatibility tests were carried out in which the specimens were immersed into liquid Li or Flibe in isothermal autoclaves. Also carried out were compatibility tests in flowing liquid Li by thermal convection loops. In the case of liquid Li, the corrosion rate increased with temperature significantly. The corrosion was almost one order larger for the loop tests than for the static tests. Chemical analysis showed that the corrosion was enhanced when the level of N in Li is increased. Transformation from martensitic to ferritic phase and the resulting softening were observed in near-surface area of Li-exposed specimens, which were shown to be induced by decarburization. In the case of Flibe, the corrosion loss was much larger in a Ni crucible than in a RAFM crucible. Both fluorides and oxides were observed on the surfaces. Thus, the key corrosion process of Flibe is the competing process of fluoridation and oxidation. Possible mechanism of the enhanced corrosion in Ni crucible is electrochemical circuit effect. It was suggested that the corrosion loss rate of RAFM by liquid Li and Flibe can be reduced by reducing the level of impurity N in Li and avoiding the use of dissimilar materials in Flibe, respectively. (author)

Degradation modes of austenitic and ferritic–martensitic stainless steels in He–CO–CO{sub 2} and liquid sodium environments of equivalent oxygen and carbon chemical potentials

Energy Technology Data Exchange (ETDEWEB)

Gulsoy, G., E-mail: gulsoy@umich.edu [Department of Materials Science and Engineering, University of Michigan, 2355 Bonisteel Boulevard, Ann Arbor, MI 48109 (United States); Was, G.S. [Department of Materials Science and Engineering, University of Michigan, 2355 Bonisteel Boulevard, Ann Arbor, MI 48109 (United States); Pawel, S.J.; Busby, J.T. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2013-10-15

The objective of this work is to explore possible thermodynamic correlations between the degradation modes of austenitic and ferritic–martensitic alloys observed in high temperature He–CO–CO{sub 2} environments with oxygen and carbon chemical potentials equivalent to that in a liquid sodium environment containing 2–5 molppm oxygen and 0.02–0.2 molppm carbon at temperatures 500–700 °C. Two He–CO–CO{sub 2} environments (Pco/Pco{sub 2} = 1320, Pco = 1980 molppm, and Pco/Pco{sub 2} = 9, Pco = 13.5 molppm) were selected to test alloys NF616 and 316L at 700 and 850 °C. Upon exposure to He environments at 850 °C, 316L samples exhibited thick surface Cr{sub 2}O{sub 3} scales and substantial internal oxidation; however at 700 °C no significant internal oxidation was observed. NF616 samples exhibited relatively thinner surface Cr{sub 2}O{sub 3} scales compared to 316L samples at both temperatures. NF616 samples exposed to liquid sodium at 700 °C and He–Pco/Pco{sub 2} = 9 at 850 °C showed decarburization. No surface oxide formation was observed on the sample exposed to the Na environment. Results obtained from He exposure experiments provide insight into what may occur during long exposure times in a sodium environment.

Fabrication of Hadfield-Cored Multi-layer Steel Sheet by Roll-Bonding with 1.8-GPa-Strength-Grade Hot-Press-Forming Steel

Science.gov (United States)

Chin, Kwang-Geun; Kang, Chung-Yun; Park, Jaeyeong; Lee, Sunghak

2018-05-01

An austenitic Hadfield steel was roll-bonded with a 1.8-GPa-strength-grade martensitic hot-press-forming (HPF) steel to fabricate a multi-layer steel (MLS) sheet. Near the Hadfield/HPF interface, the carburized and decarburized layers were formed by the carbon diffusion from the Hadfield (1.2%C) to HPF (0.35%C) layers, and could be regarded as kinds of very thin multi-layers of 35 μm in thickness. The tensile test and fractographic data indicated that the MLS sheet was fractured abruptly within the elastic range by the intergranular fracture occurred in the carburized layer. This was because C was mainly segregated at prior austenite grain boundaries in the carburized layer, which weakened grain boundaries to induce the intergranular fracture. In order to solve the intergranular facture problem, the MLS sheet was tempered at 200 °C. The stress-strain curve of the tempered MLS sheet lay between those of the HPF and Hadfield sheets, and a rule of mixtures was roughly satisfied. Tensile properties of the MLS sheet were dramatically improved after the tempering, and the intergranular fracture was erased completely. In particular, the yield strength up to 1073 MPa along with the high strain hardening and excellent ductility of 32.4% were outstanding because the yield strength over 1 GPa was hardly achieved in conventional austenitic steels.

Failure Investigation of a Cage Suspension Gear Chain used in Coal Mines

Science.gov (United States)

Ghosh, Debashis; Dutta, Shamik; Shukla, Awdhesh Kumar; Roy, Himadri

2016-10-01

This investigation is primarily aimed to examine the probable causes of in-service failure of cage suspension gear chain used in coal mines. Preliminary visual examination, dimensional measurement, chemical analysis, magnetic particle inspection and estimation of mechanical properties are necessary supplement to this investigation. Optical microscopic analysis along with scanning electron microscopy examinations are carried out to understand the metallurgical reasons for failure. The visual examination and magnetic particle investigations reveal presence of fissure cracks at weld joint for both un-failed and failed end link chain. The average hardness value has been found to increase gradually with the distance from the weld interface. The macro and microstructural examinations of the samples prepared from both failed and un-failed specimens depict presence of continuous as well as aligned linear inclusions randomly distributed along with decarburized layer at weld interface/fusion zone. Fractographic examination shows flat fracture covering major portion of cross-section, which is surrounded by a narrow annular metallic fracture surface having a texture different from that of the remaining surface. Fracture mechanics principles have been used to study the fatigue crack growth rate in both weld region and base region of the un-failed gear chain material. Detailed stress analyses are also carried out to evaluate the stress generated along the chain periphery. Finally, it is concluded that presence of serious weld defect due to use of improper welding parameters/procedure caused failure of the end links of the investigated chain link.

Relative effect(s) of texture and grain size on magnetic properties in a low silicon non-grain oriented electrical steel

International Nuclear Information System (INIS)

PremKumar, R.; Samajdar, I.; Viswanathan, N.N.; Singal, V.; Seshadri, V.

2003-01-01

Hot rolled low Si (silicon) non-grain oriented electrical steel was cold rolled to different reductions. Cold rolled material was subsequently recrystallized, 650 deg. C and 2 h, and then temper rolled (to 7% reduction) for the final grain growth annealing and decarburization treatment at 850 deg. C for 2-24 h. The development of texture, grain size and magnetic properties were characterized at different stages of processing. Effect of texture on magnetic properties (watt loss and permeability) was observed to be best represented by the ratio of volume fractions of (1 1 1) /(0 0 1) fibers, as estimated by convoluting X-ray ODFs (orientation distribution functions) with respective model functions. Such a ratio was termed as generalized texture factor (tf) for the non-grain oriented electrical steel. An effort was made to delink effects of grain size and texture, as represented by respective tf, on watt loss and permeability by careful analysis of experimental data. In general, low tf and/or high grain size were responsible for low watt loss and high permeability. However, individual effect of grain size or tf on magnetic properties was less significant at low tf or large grain size, respectively. An attempt was made to fit regression equations, namely--linear, exponential and power, relating magnetic properties with tf and grain size, limiting the fitting parameters to 3. Least standard deviations, between experimental and predicted values, were obtained by power regression equations for both magnetic properties

Corrosion Characteristics of Nano-structured Coatings for the Application in Secondary Piping System of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Jeong Won; Kim, Seung Hyun; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2015-05-15

Coating surface using less corrosive metal is one of methods that reduce electrochemical corrosion. And metal oxide like a TiO{sub 2} is studied because it is stable, insoluble when coating is exposed severe environment. Several coating technics are used for better corrosion resistance. Pysical vapor deposition(PVD), chemical vapor deposition(CVD), thermal spray, electroplating, electroless etc. But thermal spray coating makes thermal stress to substrates because its temperature are more than 3000K. And powder's deformation can occur. And CVD makes decarburization near interface between surface and coating layer. In addition, CVD and PVD needs vacuum chamber. Electroplating is chemical reaction at surface, but it needs electric power. On the other hands, electroless plating dosen't needs electric power and it's temperature is low than thermal spray. Also the pipe dipping into the chemically solution can proceed coating easily. To reduce FAC, we have experiment about corrosion resistance of electroless Ni-P coated carbon steel in room temperature. And it has possibility of reducing corrosion and addition of TiO{sub 2} nano particles in Ni-P coating layer makes having better corrosion resistance. And results give us a possibility that electroless Ni-P coating added TiO{sub 2} nano particle can have better corrosion resistance compared carbon steel. So it needs study about high temperature corrosion experiment of electroless Ni-P coating added TiO{sub 2} nano particle.

Creep-rupture behavior of 2-1/4 Cr-1 Mo steel, Alloy 800H and Hastelloy Alloy X in a simulated HTGR helium environment

International Nuclear Information System (INIS)

Lai, G.Y.; Wolwowicz, R.J.

1979-12-01

Creep-rupture testing was conducted on 1 1/4 Cr-1 Mo steel, Alloy 800H and Hastelloy Alloy X in flowing helium containing nominal concentration of following gases: 1500 μatm H 2 , 450 μatm CO, 50 μatm CH 4 , 50 μatm H 2 O and 5 μatm CO 2 . This environment is believed to represent maximum permissible levels of impurities in the primary coolant for the steam-cycle system of a high-temperature gas-cooled reactor (HTGR) when it is operating continuously with a water and/or steam leak at technical specification limits. Two or three heats of material for each alloy were investigated. Tests were conducted at 482 0 C and 760 0 C (1200 0 F and 1400 0 F) for Alloy 800H, and at 760 0 C and 871 0 C (1400 0 F and 1600 0 F) for Hastelloy Alloy X for times up to 10,000 h. Selected tests were performed on same heat of material in both air and helium environments to make a direct comparison of creep-rupture behaviors between two environments. Metallurgical evaluation was performed on selected post test specimens with respect to gas-metal interactions which included oxidation, carburization and/or decarburization. Correlation between gaseous corrosion and creep-rupture behavior was attempted. Limited tests were also performed to investigate the specimen size effects on creep-rupture behavior in the helium environment

Thermodynamics of material properties degradation in fast reactor steam generator under effect of liquid sodium

International Nuclear Information System (INIS)

Walder, V.

1984-01-01

The possibility is discussed of a quantitative approach to the evaluation of changes in Nb-stabilized low alloy steel due to the effect of liquid sodium. The numerical finite difference method was applied to diffusion processes using the variability of all thermodynamic values entering the calculation. At thermodynamic balance with existing carbides, it will be possible to take into account the temperature gradient, the effect of the size of carbides and the effect of applied strain. The fact that the diffusion coefficient of carbide-forming niobium is by seven orders lower than that of carbon led to the use of the model of quasi-steady state diffusion. The dissolution of carbides and the diffusion of both elements is studied and the activities are investigated of carbon and niobium. The dissolution of NbC is controlled by the diffusion of niobium; the diffusion of niobium and carbon is induced by the balancing of their activities at the steel/sodium boundary. The local activity of carbon is at any moment determined via the steady state constant from the activity of niobium considering the type of carbide. The Nb-stabilized steel is characterized by a great difference in carbide sizes. Small carbides are accompanied by high carbon and niobium activities. Spontaneous diffusion occurs from the near vicinity of the carbides and the carbides dissolve. Stress increases activity thereby accelerating the process of decarburization of the steel in sodium. (Pu)

Toxicity assessment and geochemical model of chromium leaching from AOD slag.

Science.gov (United States)

Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

2016-02-01

AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. Copyright © 2015 Elsevier Ltd. All rights reserved.

A Gibbs Energy Minimization Approach for Modeling of Chemical Reactions in a Basic Oxygen Furnace

Science.gov (United States)

Kruskopf, Ari; Visuri, Ville-Valtteri

2017-12-01

In modern steelmaking, the decarburization of hot metal is converted into steel primarily in converter processes, such as the basic oxygen furnace. The objective of this work was to develop a new mathematical model for top blown steel converter, which accounts for the complex reaction equilibria in the impact zone, also known as the hot spot, as well as the associated mass and heat transport. An in-house computer code of the model has been developed in Matlab. The main assumption of the model is that all reactions take place in a specified reaction zone. The mass transfer between the reaction volume, bulk slag, and metal determine the reaction rates for the species. The thermodynamic equilibrium is calculated using the partitioning of Gibbs energy (PGE) method. The activity model for the liquid metal is the unified interaction parameter model and for the liquid slag the modified quasichemical model (MQM). The MQM was validated by calculating iso-activity lines for the liquid slag components. The PGE method together with the MQM was validated by calculating liquidus lines for solid components. The results were compared with measurements from literature. The full chemical reaction model was validated by comparing the metal and slag compositions to measurements from industrial scale converter. The predictions were found to be in good agreement with the measured values. Furthermore, the accuracy of the model was found to compare favorably with the models proposed in the literature. The real-time capability of the proposed model was confirmed in test calculations.

Characterization of microstructure of A508III/309L/308L weld and oxide films formed in deaerated high-temperature water

Science.gov (United States)

Xiong, Qi; Li, Hongjuan; Lu, Zhanpeng; Chen, Junjie; Xiao, Qian; Ma, Jiarong; Ru, Xiangkun

2018-01-01

The microstructure of A508III/309L/308L weld clad and the properties of the oxide films formed in simulated pressurized water reactor primary water at 290 °C were characterized. The A508III heat-affected zone (HAZ) consisted primarily of a decarburization zone with ferrite near the fusion line and a following pearlite structure with fine grains. A high hardness region in the HAZ could be the result of C-enrichment. M23C6 and M7C3 precipitates were observed in element transition zone. 308L stainless steel (SS) containing ∼ 12% ferrites exhibited both ferritic-austenitic solidification mode (FA mode, δ→γ) and austenitic-ferritic solidification mode (AF mode, γ→δ), whereas 309L SS containing ∼ 9% ferrites exhibited only FA mode. The A508III surface oxide film was mainly Fe3O4 in deaerated high-temperature water. The coarse grain zone covered with few oxide particles was different from other types of film on the other region of HAZ and the bulk zone. More pitting appears on 309L SS after immersion in deaerated high-temperature water due to the dissolution of inclusions. SS surface oxide films consisted primarily of spinels. The oxide film on SS was divided into two layers. Ni was concentrated mainly at the oxide/substrate interface. The oxide film formed on 309L was thicker than that on the 308L. The ferrite in the stainless steel could improve the oxidation resistance.

Corrosion of high temperature alloys in the primary circuit helium of high temperature gas cooled reactors. Pt. 2

International Nuclear Information System (INIS)

Quadakkers, W.J.

1985-01-01

The reactive impurities H 2 O, CO, H 2 and CH 4 which are present in the primary coolant helium of high temperature gas-cooled reactors can cause scale formation, internal oxidation and carburization or decarburization of the high temperature structural alloys. In Part 1 of this contribution a theoretical model was presented, which allows the explanation and prediction of the observed corrosion effects. The model is based on a classical stability diagram for chromium, modified to account for deviations from equilibrium conditions caused by kinetic factors. In this paper it is shown how a stability diagram for a commercial alloy can be constructed and how this can be used to correlate the corrosion results with the main experimental parameters, temperature, gas and alloy composition. Using the theoretical model and the presented experimental results, conditions are derived under which a protective chromia based surface scale will be formed which prevents a rapid transfer of carbon between alloy and gas atmosphere. It is shown that this protective surface oxide can only be formed if the carbon monoxide pressure in the gas exceeds a critical value. Psub(CO), which depends on temperature and alloy composition. Additions of methane only have a limited effect provided that the methane/water ratio is not near to, or greater than, a critical value of around 100/1. The influence of minor alloying additions of strong oxide forming elements, commonly present in high temperature alloys, on the protective properties of the chromia surface scales and the kinetics of carbon transfer is illustrated. (orig.) [de

Processing of uranium-containing coal

International Nuclear Information System (INIS)

Cordero Alvarez, M.

1987-01-01

A direct storage of uranium-bearing coal requires the processing of large amounts of raw materials while lacking guarantee of troublefree process cycles. With the example of an uranium-bearing bituminous coal from Stockheim, it was aimed at the production of an uranium ore concentrate by means of mechanical, thermal and chemical investigations. Above all, amorphous pitch blende was detected as a uranium mineralization which occurs homogeneously distributed in the grain size classes of the comminuted raw material with particle diameters of a few μm and, after the combustion, enriches in the field of finest grain of the axis. Heterogeneous and solid-state reactions in the thermal decarburization above 700deg C result in the development of hardly soluble uranium oxides and and calcium uranates as well as in enclosures in mineral glass. Thus, the pre-enrichment has to take place in a temperature range below 600deg C. By means of a sorting classification of the ash at ± 2.0 mm, it is possible to achieve an enrichment of up to factor 15 for a mineral of a mainly low carbonate content and, for a mineral of a rich carbonate content, up to the factor 4. The separation of the uranium from the concentrates produced is possible with a yield of 95% by means of leaching with sulphuric acid at a temperature of 20deg C. As far as their reproducibility was concerned, the laboratory tests were verified on a semi-industrial scale. A processing method is suggested on the basis of the data obtained. (orig.) [de

Use of thermogravimetry and thermodynamic calculations for specifying chromium diffusion occurring in alloys containing chromium carbides during high temperature oxidation

International Nuclear Information System (INIS)

Berthod, Patrice; Conrath, Elodie

2015-01-01

The chromium diffusion is of great importance for the high temperature oxidation behaviour of the chromium-rich carbides-strengthened superalloys. These ones contain high chromium quantities for allowing them well resisting hot corrosion by constituting and maintaining a continuous external scale of chromia. Knowing how chromium can diffuse in such alloys is thus very useful for predicting the sustainability of their chromia-forming behaviour. Since Cr diffusion occurs through the external part of the alloy already affected by the previous steps of oxidation (decarburized subsurface) it is more judicious to specify this diffusion during the oxidation process itself. This was successfully carried out in this work in the case of a model chromia-forming nickel-based alloy containing chromium carbides, Ni(bal.)–25Cr–0.5C (in wt.%). This was done by specifying, using real-time thermogravimetry, the mass gain kinetic due to oxidation, and by combining it with the post-mortem determination of the Cr concentration profiles in subsurface. The values of D Cr thus obtained for 1000, 1050 and 1100 °C in the alloy subsurface are consistent with the values obtained in earlier works for similar alloy's chemical compositions. - Highlights: • A Ni25Cr0.50C alloy was oxidized at high temperature in a thermo-balance. • The mass gain files were analysed to specify the Cr 2 O 3 volatilization constant K v . • Concentration profiles were acquired to specify the chromium gradient. • The diffusion coefficient of chromium through the subsurface was deduced. • The obtained diffusion coefficient is consistent with values previously obtained.

Thermal stability and environmental compatibility of Inconel 617

International Nuclear Information System (INIS)

Kimball, O.F.

1989-01-01

The thermal stability and environmental compatibility of Inconel 617, a prime nuclear process heat steam reformer candidate alloy, are described in this paper. This commercially available wrought nickel-base alloy has excellent high-temperature strength but is subject to loss of toughness and ductility due to thermal instability. Work done to improve the thermal stability of this alloy is discussed. Room-temperature tensile and toughness data and microstructural information for Inconel 617 specimens exposed at elevated temperatures are presented. Preliminary data indicate that controlling the chemistry of Inconel 617 can provide a substantial improvement in thermal stability. Preliminary work to define the range of high-temperature gas-cooled reactor (HTGR) primary coolant compositions within which minimal deleterious gas/metal reactions occur with Inconel 617 is described. Within this gas chemistry range a stable surface oxide forms and only slight carburization occurs. In other gas chemistry ranges, rapid carburization or decarburization can occur. The gas corrosion experiments discussed are part of a series of relatively short-term exposures to HTGR helium in which the effects of different H 2 O concentrations (0.01 to 1.0 Pa) were determined as a function of the systematic variation of a second constituent (CO and CH 4 for this work) in the test gas. The composition of the basic HTGR helium was 40 Pa H 2 , 4 Pa CO, 0.02 Pa CO 2 , 2 Pa CH 4 in helium at 0.2 MPa. Two other CO levels (1 and 12 Pa) and one additional CH 4 level (0.63 Pa) were used in these experiments. Experimental exposure methods are discussed and the results of gas-metal interaction studies are presented. These results include carbon analyses and optical and scanning electron microscopy to determine the morphology and type of surface and subsurface microstructures. (author). 15 refs, 6 figs, 5 tabs

NLP model based thermoeconomic optimization of vapor compression–absorption cascaded refrigeration system

International Nuclear Information System (INIS)

Jain, Vaibhav; Sachdeva, Gulshan; Kachhwaha, S.S.

2015-01-01

Highlights: • It addresses the size and cost estimation of cascaded refrigeration system. • Cascaded system is a promising decarburizing and energy efficient technology. • Second law analysis is carried out with modified Gouy-Stodola equation. • The total annual cost of plant operation is optimized in present work. - Abstract: This paper addresses the size and cost estimation of vapor compression–absorption cascaded refrigeration system (VCACRS) for water chilling application taking R410a and water–LiBr as refrigerants in compression and absorption section respectively which can help the design engineers in manufacturing and experimenting on such kind of systems. The main limitation in the practical implementation of VCACRS is its size and cost which are optimized in the present work by implementing Direct Search Method in non-linear programming (NLP) mathematical model of VCACRS. The main objective of optimization is to minimize the total annual cost of system which comprises of costs of exergy input and capital costs in monetary units. The appropriate set of decision variables (temperature of evaporator, condenser, generator, absorber, cascade condenser, degree of overlap and effectiveness of solution heat exchanger) minimizes the total annual cost of VCACRS by 11.9% with 22.4% reduction in investment cost at the base case whereas the same is reduced by 7.5% with 11.7% reduction in investment cost with reduced rate of interest and increased life span and period of operation. Optimization results show that the more investment cost in later case is well compensated through the performance and operational cost of the system. In the present analysis, optimum cascade condensing temperature is a strong function of period of operation and capital recovery factor. The cascading of compression and absorption systems becomes attractive for lower rate of interest and increase life span and operational period

Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

Directory of Open Access Journals (Sweden)

Mihailo R. Mrdak

2014-04-01

Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25Ni(Cr powder on the structure and mechanical properties of the coating. The powder is deposited using plasma spraying at atmospheric pressure (APS. The plasma gas is He, which is an inert gas and does not react with the powder; it produces dense plasma with lower heat content and less incorporated ambient air in the plasma jet thus reducing temperature decomposition and decarburization of Cr3C2 carbide.. In this study, three groups of coatings were deposited with three different powder feed rates of: 30, 45 and 60 g/min. The  coating with the best properties was deposited on the inlet flange parts of the turbo - jet engine TV2-117A to reduce the influence of vibrations and wear. The structures and the mechanical properties of 75Cr3C2 - 25Ni(Cr coatings are analyzed in accordance with the Pratt & Whitney standard. Studies have shown that powder feed rates have an important influence on the mechanical properties and structures of 75Cr3C2 - 25Ni(Cr coatings. 

A Review on Recent Advances on Magnesia-Doloma Refractories by Nano-Technology.

Directory of Open Access Journals (Sweden)

Salman Ghasemi-Kahrizsangi

2017-07-01

Full Text Available Due to exhibiting an excellent chemical resistance against basic environments at high temperature, good thermal shock resistance, thermodynamic stability in the presence of carbon, and a suitable abrasion resistance, MgO-CaO refractories are widely used in argon-oxygen decarburization furnaces in the metallurgy industry and cement rotary kilns. Furthermore, MgO-CaO refractories are beneficial to removing inclusions from molten steels; thus, they have been considered to be one of the effective refractory types for processing clean steel products. Also, MgO-CaO materials have become one of the attractive steelmaking refractories because of their low cost and high ore reserves.  However, in spite of these primary advantages, the application of MgO-CaO refractories has not been popular due to its tendency to hydration when exposed to the atmosphere.  In world most of MgO-CaO bricks producers used of organic components such as tar, pitch, and peck for produce MgO-CaO refractories. But during the application of these bricks in steel and cement and industrials, they released CO and CO2 gases to air and pollute the atmosphere. For this reason, recently some researcher investigate the effect of additive nanoparticles on MgO-CaO refractories performance. They reported the used of Nano-additive have acceptable results and additive nanoparticles can replace by aforementioned environment contaminating organic compounds. In this study, we reviewed all effort that done for improving the hydration resistance of MgO-CaO refractories by application of Nano-additives with an emphasis on the beneficial the use of additives nanoparticle for reduction of environmental pollution by various industries which used of MgO-CaO refractory bricks.

Effects of alloying elements on the microstructure and fatigue properties of cast iron for internal combustion engine exhaust manifolds

Science.gov (United States)

Eisenmann, David J.

In the design of exhaust manifolds for internal combustion engines the materials used must exhibit resistance to corrosion at high temperatures while maintaining a stable microstructure. Cast iron has been used for manifolds for many years by auto manufacturers due to a combination of suitable mechanical properties, low cost, and ease of casting. Over time cast iron is susceptible to microstructural changes, corrosion, and oxidation which can result in failure due to fatigue. This thesis seeks to answer the question: "Can observed microstructural changes and measured high temperature fatigue life in cast iron alloys be used to develop a predictive model for fatigue life?" the importance of this question lies in the fact that there is little data for the behavior of cast iron alloys at high temperature. For this study two different types of cast iron, 50HS and HSM will be examined. Of particular concern for the high Si+C cast irons (and Mo in the case of the HSM cast iron) are subsurface microstructural changes that result due to heat treatment including (1) decarburization, (2) ferrite formation, (3) graphitization, (4) internal oxidation of the Si, (5) high temperature fatigue resistance, and (6) creep potential. Initial results obtained include microstructure examination after being exposed to high temperatures, grain size, nodule size, and hardness measurements. The initial examinations concluded that both cast irons performed fairly similarly, although the microstructure of the HSM samples did show slightly better resistance to high temperature as compared to that of the 50HS. Follow on work involved high temperature fatigue testing of these two materials in order to better determine if the newer alloy, HSM is a better choice for exhaust manifolds. Correlations between fatigue performance and microstructure were made and discussed, with the results examined in light of current and proposed models for predicting fatigue performance based on computational methods

Porous SiC/SiC composites development for industrial application

International Nuclear Information System (INIS)

Maeta, S.; Hinoki, T.

2014-01-01

Silicon carbide (SiC) is promising structural materials in nuclear fields due to an excellent irradiation resistance and low activation characteristics. Conventional SiC fibers reinforced SiC matrix (SiC/SiC composites) fabricated by liquid phase sintering (LPS-SiC/SiC composites) have been required high cost and long processing time. And microstructure and mechanical property data of finally obtained LPS-SiC/SiC composites are easily scattered, because quality of the composites depend on personal skill. Thus, conventional LPS-SiC/SiC composites are inadequate for industrial use. In order to overcome these issues, the novel “porous SiC/SiC composites” have been developed by means of liquid phase sintering fabrication process. The composites consist of porous SiC matrix and SiC fibers without conventional carbon interfacial layer. The composites don’t have concerns of the degradation interfacial layer at the severe accident. Porous SiC/SiC composites preform was prepared with a thin sheet shape of SiC, sintering additives and carbon powder mixture by tape casting process which was adopted because of productive and high yielding rate fabrication process. The preform was stacked with SiC fibers and sintered in hot-press at the high temperature in argon environment. The sintered preform was decarburized obtain porous matrix structure by heat-treatment in air. Moreover, mechanical property data scattering of the obtained porous SiC/SiC composites decreased. In the flexural test, the porous SiC/SiC composites showed pseudo-ductile behavior with sufficient strength even after heat treatment at high temperature in air. From these conclusions, it was proven that porous SiC/SiC composites were reliable material at severe environment such as high temperature in air, by introducing tape casting fabrication process that could produce reproducible materials with low cost and simple way. Therefore development of porous SiC/SiC composites for industrial application was

Effect on stress-strain relations brought by surface carburization of 316 stainless steel

International Nuclear Information System (INIS)

Matsumoto, K.

1977-01-01

The effect of sodium. environment on austenitic stainless steels used as structural materials in Liquid Metal Cooled Fast Breeder Reactors (LMFBRs) has long been the subject of extensive studies in many countries. Recent developments tending toward stricter control of the oxygen content permitted to be present in the circulating sodium have come to allay the apprehensions formerly held on the possibility of general corrosion affecting the mechanical properties of structural materials expected to be used In LMFBR plants. Grain boundary corrosion and depletion of elements from the structure surface also have come to be considered to provide little cause of fear in this regard, though some uncertainty is still left concerning the influence that these phenomena might exert toward the end of plant life. What still remains essentially to be clarified relates to carbon mass transfer. Decarburization and/or carburization are phenomena that cannot be disregarded even in the primary heat transfer system of LMFBRs, on account of the temperature dependence of carbon activity in steels, which could cause the carbon to leak out from structural material into the circulating sodium in the higher temperature zones of a circuit, to deposit itself on the channel walls in the lower temperature parts. Recent reports on loop experiments point toward the possibility of carboneous matter leaching into flowing sodium and into the cover gas to produce significant carburization phenomena. Carburization, in particular, can bring about loss of ductility and deterioration of fatigue properties, and hence serious consideration of this aspect is called for in the design of components incorporating thin stainless steel plates. To represent the stress-strain behavior at 550 deg. C of 316 stainless steel affected by surface carburization, an empirical formula was adopted. It was proposed by Voce for relating true stress to true plastic strain: σ = Aexp(C ε p ) + B, where σ is the true stress, and

Effect of precipitate on yield strength of ferritic/martensitic steel exposed to 650 .deg. C liquid sodium

Energy Technology Data Exchange (ETDEWEB)

Kim, Tae Yong; Lee, Jeonghyeon; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of); Shin, Sang Hun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Ferritic/martensitic steels(FMS) which are used as one of cladding and structure materials in UCFR, have high creep strength at 600~650°C, low expansion coefficient, and dimensional stability with irradiation-induced void swelling in circumstance of fast neutrons compared to austenitic stainless steel. However, as exposed to high temperature liquid sodium during the design life time (30 to 60 years), the surface of FMS experienced Cr-depletion and decarburization by dissolution of components into sodium and formed oxidations by reacting with sodium. This changes chemical compositions of inter-surface and effects on behavior of precipitations. This change can cause a degradation of mechanical strength of structure material of UCFR. The research about FMS on effects of long term exposure in liquid sodium at 650 °C involve analysis of yield strength by change of microstructure, solid solution hardening and precipitation hardening. It shows how this three parts occupy total yield strength respectively and change over time. In a specific procedure, the microstructure and the surface phenomenon of FMS (Gr. 92) that are exposed to liquid sodium at 650°C, 20 ppm oxygen and are aged in high pure Argon gas environment to express bulk have been investigated by using scanning electron microscope (SEM) and transmission electron microscope (TEM). When specimens were exposed to 650 °C liquid sodium for 1583, 3095 hours and Ar-gas 1601, 2973 hours, mechanical properties of materials were analyzed quantitatively. After experiment, NaCrO{sub 2} oxidation was formed on the surface of Gr.92 at sodium environment. Also, change of microstructure, dissolution of elements, and nucleation and growth of precipitation was raised. During exposed to high temperature at sodium or Ar-gas, annealed lath structure as well as coarsening of tempered martensite structure affects reduction of mechanical properties. And dissolution of elements results in reduction of solid solution hardening. This

Further Understanding of Theories and Practice for Low-Cost and High-Efficient Clean Steel Production by Combined Blowing Converter%对复吹转炉低成本、高效化生产洁净钢水理论与实践的再认识

Institute of Scientific and Technical Information of China (English)

曾加庆; 潘贻芳; 王立平; 梁玫; 李树庆

2014-01-01

Based on review of development about the processes of clean steel production at home and abroad, the techni-cal principles and their necessities of low-cost and high-efficient clean steel production by combined blowing converter were analyzed, including low-temperature dephosphorization by combined blowing converter, the coordination of top and bottom blowing, the continuous implementation of the new process, the high-efficient oxygen blowing in decarburization period, and the reutilization method of slag been rich in P2O5, and so on. In order to obtain good implementation effect of the new process, the comprehensive and objective technical key points of the new process must be known well, and also the solid foundation of technical and management would be needed. According to related problems occurred in practice, the improved proposals were put forward.%在回顾总结国内外开展洁净钢水生产技术发展过程的基础上，对复吹转炉低成本、高效化生产洁净钢水工艺的技术原理及相关必要性进行了分析，包括复吹转炉低温脱磷、顶吹与底吹的协同作用、新工艺的连续化实施、脱碳期高效供氧、脱磷炉渣资源化技术途径等。认为要获得好的工艺实施效果，不仅要全面客观地掌握新工艺实施的技术要点，更要具备一定的技术与精细化管理基础。结合新工艺在生产实践中出现的具体问题，提出了改进建议。

Creep and creep rupture properties of cladding tube (type 316) in high temperature sodium

International Nuclear Information System (INIS)

Atsumo, H.

1977-01-01

(oxygen concentration of 10 ppm) to study the correlation between internal pressure and uniaxial tensile creep rupture, and thirdly, the correlation between decarburization and rupture strength was considered

Development and kinetic analysis of cobalt gradient formation in WC-Co composites

Science.gov (United States)

Guo, Jun

2011-12-01

Functionally graded cemented tungsten carbide (FG WC-Co) is one of the main research directions in the field of WC-Co over decades. Although it has long been recognized that FG WC-Co could outperform conventional homogeneous WC-Co owing to its potentially superior combinations of mechanical properties, until recently there has been a lack of effective and economical methods to make such materials. The lack of the technology has prevented the manufacturing and industrial applications of FG WC-Co from becoming a reality. This dissertation is a comprehensive study of an innovative atmosphere heat treatment process for producing FG WC-Co with a surface cobalt compositional gradient. The process exploited a triple phase field in W-C-Co phase diagram among three phases (solid WC, solid Co, and liquid Co) and the dependence of the migration of liquid Co on temperature and carbon content. WC-Co with a graded surface cobalt composition can be achieved by controlling the diffusion of carbon transported from atmosphere during sintering or during postsintering heat treatment. The feasibility of the process was validated by the successful preparations of FG WC-Co via both carburization and decarburization process following conventional liquid phase sintering. A study of the carburization process was undertaken to further understand and quantitatively modeled this process. The effects of key processing parameters (including heat treating temperature, atmosphere, and time) and key materials variables (involving Co content, WC grain size, and addition of grain growth inhibitors) on the formation of Co gradients were examined. Moreover, a carbon-diffusion controlled kinetic model was developed for simulating the formation of the gradient during the process. The parameters involved in this model were determined by thermodynamic calculations and regression-fit of simulation results with experimental data. In summary, this research first demonstrated the principle of the approach

Análisis termodinámico de la descarburación de aceros

Directory of Open Access Journals (Sweden)

Gómez-Acebo, T.

2000-06-01

Full Text Available It is necessary to study both the equilibrium and the kinetics of gas-solid reaction in order to control the carbon content of powder metallurgy steels during sintering. In this paper a thermodynamic study is given. Several atmospheres are used in industrial practice, that can contain CO, CO2, CH4 or H2. With the aid of powerful software for thermodynamic calculations as Thermo-Calc, it is possible to do estimations of complex equilibria. It has been proved that representations of the phase diagram of a steel in the potentials space carbon activity vs. 1/T can help to select gas atmospheres. Here both a graphical and an analytical method are presented for calculating carbon activity as a function of the partial pressures ratios p(CO/ p(CO2 and p(CH4/p(H2. As an example, the decarburation control in pure iron and in certain Fe-Cu and Fe-Cr alloys is studied.

El control del contenido en carbono en aceros pulvimetalúrgicos durante el tratamiento de sinterización requiere plantear el equilibrio y la cinética de la reacción del metal con la fase gaseosa. En este artículo se aborda el estudio termodinámico. En la práctica industrial se suelen emplear diferentes atmósferas, que pueden contener CO, CO2, CH4 ó H2. Con ayuda de programas de cálculos termodinámicos como Thermo-Calc, es posible realizar estimaciones complejas de equilibrio. Se ha comprobado que la representación del diagrama de fases de un acero en el espacio de coordenadas potenciales actividad de carbono frente a 1/T facilita la selección de las atmósferas gaseosas de reacción. Se presenta también el modo de calcular analítica y gráficamente la actividad de carbono en función de la relación de presiones parciales p(CO/p(CO2 y p(CH4/ p(H2. Como ejemplo, se ha estudiado el control de la descarburación en el hierro puro y en las aleaciones Fe-Cu y Fe-Cr.

Effect on stress-strain relations brought by surface carburization of 316 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Matsumoto, K [Ishikawajima-Harima Heavy Industries, Tokyo (Japan)

1977-07-01

The effect of sodium. environment on austenitic stainless steels used as structural materials in Liquid Metal Cooled Fast Breeder Reactors (LMFBRs) has long been the subject of extensive studies in many countries. Recent developments tending toward stricter control of the oxygen content permitted to be present in the circulating sodium have come to allay the apprehensions formerly held on the possibility of general corrosion affecting the mechanical properties of structural materials expected to be used In LMFBR plants. Grain boundary corrosion and depletion of elements from the structure surface also have come to be considered to provide little cause of fear in this regard, though some uncertainty is still left concerning the influence that these phenomena might exert toward the end of plant life. What still remains essentially to be clarified relates to carbon mass transfer. Decarburization and/or carburization are phenomena that cannot be disregarded even in the primary heat transfer system of LMFBRs, on account of the temperature dependence of carbon activity in steels, which could cause the carbon to leak out from structural material into the circulating sodium in the higher temperature zones of a circuit, to deposit itself on the channel walls in the lower temperature parts. Recent reports on loop experiments point toward the possibility of carboneous matter leaching into flowing sodium and into the cover gas to produce significant carburization phenomena. Carburization, in particular, can bring about loss of ductility and deterioration of fatigue properties, and hence serious consideration of this aspect is called for in the design of components incorporating thin stainless steel plates. To represent the stress-strain behavior at 550 deg. C of 316 stainless steel affected by surface carburization, an empirical formula was adopted. It was proposed by Voce for relating true stress to true plastic strain: {sigma} = Aexp(C {epsilon}{sub p} ) + B, where {sigma

热处理与可持续发展%Heat Treatment and Sustainable Development

Institute of Scientific and Technical Information of China (English)

徐跃明; 樊东黎

2001-01-01

In the view point of sustainable development，there exist some serious problems，such as higher energy consumption，environmental pollution，oxidation and decarburization of steels，in the heat treatment industry of China．In order to keep the sustainable development of heat treatment industry in China，something must be done．First of all is to heighten sustainable development consciousness．At the same time，it is necessary to strengthen technology innovation and speed up improving traditional heat treatment industry with high technology，to develop the clean production of heat treatment and popularize the application of efficient，energy saving and none or less oxidation heat treatment technology．A great attention is still paid to the certification of ISO9000 and ISO14000 series standard and heat treatment industry standard to raise modernized and standard management level of enterprises．%从可持续发展的角度分析，我国热处理行业主要存在能耗高、环境污染严重、氧化脱碳严重3大问题。目前，热处理行业仍普遍存在节能环保意识不强，缺乏有效的管理措施，技术落后等现象。面对新的挑战，热处理要在21世纪得到持续发展，必须从“源消减”做起。首先要加强可持续发展的意识；加强技术创新，加快用高新技术改造传统热处理产业的步伐；积极发展热处理清洁生产，推广高效、节能、少无氧化热处理技术；重视ISO9000、ISO14000标准系列认证和行业达标验收工作，全面提高企业现代化、规范化管理水平。

Assessment of Embrittlement of VHTR Structural Alloys in Impure Helium Environments

Energy Technology Data Exchange (ETDEWEB)

Crone, Wendy; Cao, Guoping; Sridhara, Kumar

2013-05-31

The helium coolant in high-temperature reactors inevitably contains low levels of impurities during steady-state operation, primarily consisting of small amounts of H{sub 2}, H{sub 2}O, CH{sub 4}, CO, CO{sub 2}, and N{sub 2} from a variety of sources in the reactor circuit. These impurities are problematic because they can cause significant long-term corrosion in the structural alloys used in the heat exchangers at elevated temperatures. Currently, the primary candidate materials for intermediate heat exchangers are Alloy 617, Haynes 230, Alloy 800H, and Hastelloy X. This project will evaluate the role of impurities in helium coolant on the stress-assisted grain boundary oxidation and creep crack growth in candidate alloys at elevated temperatures. The project team will: • Evaluate stress-assisted grain boundary oxidation and creep crack initiation and crack growth in the temperature range of 500-850°C in a prototypical helium environment. • Evaluate the effects of oxygen partial pressure on stress-assisted grain boundary oxidation and creep crack growth in impure helium at 500°C, 700°C, and 850°C respectively. • Characterize the microstructure of candidate alloys after long-term exposure to an impure helium environment in order to understand the correlation between stress-assisted grain boundary oxidation, creep crack growth, material composition, and impurities in the helium coolant. • Evaluate grain boundary engineering as a method to mitigate stress-assisted grain boundary oxidation and creep crack growth of candidate alloys in impure helium. The maximum primary helium coolant temperature in the high-temperature reactor is expected to be 850-1,000°C.Corrosion may involve oxidation, carburization, or decarburization mechanisms depending on the temperature, oxygen partial pressure, carbon activity, and alloy composition. These corrosion reactions can substantially affect long-term mechanical properties such as crack- growth rate and fracture

Evaluating the potential of concentrating solar power generation in Northwestern India

International Nuclear Information System (INIS)

Purohit, Ishan; Purohit, Pallav; Shekhar, Shashaank

2013-01-01

To accelerate the decarburization in the Indian power sector, concentrating solar power (CSP) needs to play an important role. CSP technologies have found significant space in the Jawaharlal Nehru National Solar Mission (JNNSM) of the Indian government in which 20,000 MW grid connected solar power projects have been targeted by 2022 with 50% capacity for CSP. In this study a preliminary attempt has been made to assess the potential of CSP generation in the Northwestern (NW) regions of India; which seems a high potential area as it has the highest annual solar radiation in India, favorable meteorological conditions for CSP and large amount of waste land. The potential of CSP systems in NW India is estimated on the basis of a detailed solar radiation and land resource assessment. The energy yield exercise has been carried out for the representative locations using System Advisor Model for four commercially available CSP technologies namely Parabolic Trough Collector (PTC), Central receiver system (CRS), Linear Fresnel Reflector (LFR) and Parabolic Dish System (PDS). The financial viability of CSP systems at different locations in NW India is also analyzed in this study. On the basis of a detailed solar radiation and land resource assessment, the maximum theoretical potential of CSP in NW India is estimated over 2000 GW taking into accounts the viability of different CSP technologies and land suitability criteria. The technical potential is estimated over 1700 GW at an annual direct normal incidence (DNI) over 1800 kW h/m 2 and finally, the economic potential is estimated over 700 GW at an annual DNI over 2000 kW h/m 2 in NW India. It is expected that in near future locations with lower DNI values could also become financially feasible with the development of new technologies, advancement of materials, economy of scale, manufacturing capability along with the enhanced policy measures etc. With an annual DNI over 1600 kW h/m 2 it is possible to exploit over 2000 GW CSP

Theoretical study on the gas adsorption capacity and selectivity of CPM-200-In/Mg and CPM-200-In/Mg-X (-X = -NH2, -OH, -N, -F).

Science.gov (United States)

Liu, Xiao-le; Chen, Guang-Hui; Wang, Xiu-Jun; Li, Peng; Song, Yi-Bing; Li, Rui-Yan

2017-11-15

The adsorption capacities of a heterometallic metal-organic framework (CPM-200-In/Mg) to VOCs (HCHO, C 2 H 4 , CH 4 , C 2 H 2 , C 3 H 8 , C 2 H 6 , C 2 H 3 Cl, C 2 H 2 Cl 2 , CH 2 Cl 2 and CHCl 3 ) and some inorganic gas molecules (HCN, SO 2 , NO, CO 2 , CO, H 2 S and NH 3 ), as well as its selectivity in ternary mixture systems of natural gas and post-combustion flue gas are theoretically explored at the grand canonical Monte Carlo (GCMC) and density functional theory (DFT) levels. It is shown that CPM-200-In/Mg is suitable for the adsorption of VOCs, particularly for HCHO (up to 0.39 g g -1 at 298 K and 1 bar), and the adsorption capacities of some inorganic gas molecules such as SO 2 , H 2 S and CO 2 match well with the sequence of their polarizability (SO 2 > H 2 S > CO 2 ). The large adsorption capacities of HCN and HCHO in the framework result from the strong interaction between adsorbates and metal centers, based on analyzing the radial distribution functions (RDF). Comparing C 2 H 4 and CH 4 molecules interacting with CPM-200-In/Mg by VDW interaction, we speculate that the high adsorption capacities of their chlorine derivatives in the framework could be due to the existence of halogen bonding or strong electrostatic and VDW interactions. It is found that the basic groups, including -NH 2 , -N and -OH, can effectively improve both the adsorption capacities and selectivity of CPM-200-In/Mg for harmful gases. Note that the adsorption capacity of CPM-200-In/Mg-NH 2 (site 2) (245 cm 3 g -1 ) for CO 2 exceeded that of MOF-74-Mg (228 cm 3 g -1 ) at 273 K and 1 bar and that for HCHO can reach 0.41 g g -1 , which is almost twice that of 438-MOF and nearly 45 times of that in active carbon. Moreover, for natural gas mixtures, the decarburization and desulfurization abilities of CPM-200-In/Mg-NH 2 (site 2) have exceeded those of the MOF-74 series, while for post-combustion flue gas mixtures, the desulfurization ability of CPM-200-In/Mg-NH 2 (site 2) is still

Synthesis, Mechanical Behavior, and Multi-Scale Tribological Performance of Carbon Nanoparticle Reinforced Ceramic Composites

Science.gov (United States)

Nieto, Andy

conductivity of ND is however, beneficial in the high thermal energy APS method. The presence of ND enhances room temperature wear resistance. The high thermal conductivity of ND promotes the formation of a protective SiO2 tribolayer. NDs become degraded at 300 °C, and results in wear resistance decreasing relative to the control WC-Co coating during 300 °C reciprocating sliding wear test. The addition of ND also affects the sintering of WC-Co-ND composites during spark plasma sintering, with the effects being highly dependent on ND content. Low contents have negligible effects, while high contents lead to high porosity. In the case of WC-Co composite reinforced with 10 vol.% ND the porosity takes the form of high aspect ratio oriented laminar pores throughout the sample that are believe to enhance strain tolerance, thereby enhancing wear resistance. Significant improvements in wear resistance are observed in WC-Co samples reinforced with 10 vol.% ND at both micro and macro scales. The presence of ND, particularly at high volume fractions, enhances wear resistance by inhibiting decarburization and promoting the formation of a thick protective silica tribolayer during macroscale wear tests with a Si3N4 counter surface.

A procedure to compute equilibrium concentrations in multicomponent systems by Gibbs energy minimization on spreadsheets

International Nuclear Information System (INIS)

Lima da Silva, Aline; Heck, Nestor Cesar

2003-01-01

, dissolving O, Cr, C and Ni, is modeled with the Unified Interaction Parameter Formalism considering the existence of associates Cr * O and Cr 2 * O, in order to take into account the strong attractive interaction between Cr and O. The thermodynamic conditions found in the production of low carbon stainless steel are analyzed. The thermodynamic equilibrium between dissolved Cr and O were analyzed at 1873 and 1923 K. The value of the critical chromium in liquid iron is calculated for the temperature of 1873 K. The effects of vacuum level and Ni content on decarburization are shown with the proposed method. In this work, the change of variables to overcome the deficiency of the Solver in applying the generalized reduced gradient method (GRG) is also presented. Spreadsheet results are compared with experimental results from the literature and with results determined with the help of FactSage - a commercial software package for solving chemical thermodynamic problems. From the comparison, it can be seen that spreadsheet results are in satisfactory agreement with all others. In addition, it has been shown simultaneously how spreadsheets can be easily used for metallurgical thermodynamics educational purposes (au)

Innovative coating of nanostructured vanadium carbide on the F/M cladding tube inner surface for mitigating the fuel cladding chemical interactions

Energy Technology Data Exchange (ETDEWEB)

Yang, Yong [Univ. of Florida, Gainesville, FL (United States); Phillpot, Simon [Univ. of Florida, Gainesville, FL (United States)

2017-11-29

Fuel cladding chemical interactions (FCCI) have been acknowledged as a critical issue in a metallic fuel/steel cladding system due to the formation of low melting intermetallic eutectic compounds between the fuel and cladding steel, resulting in reduction in cladding wall thickness as well as a formation of eutectic compounds that can initiate melting in the fuel at lower temperature. In order to mitigate FCCI, diffusion barrier coatings on the cladding inner surface have been considered. In order to generate the required coating techniques, pack cementation, electroplating, and electrophoretic deposition have been investigated. However, these methods require a high processing temperature of above 700 oC, resulting in decarburization and decomposition of the martensites in a ferritic/martensitic (F/M) cladding steel. Alternatively, organometallic chemical vapor deposition (OMCVD) can be a promising process due to its low processing temperature of below 600 oC. The aim of the project is to conduct applied and fundamental research towards the development of diffusion barrier coatings on the inner surface of F/M fuel cladding tubes. Advanced cladding steels such as T91, HT9 and NF616 have been developed and extensively studied as advanced cladding materials due to their excellent irradiation and corrosion resistance. However, the FCCI accelerated by the elevated temperature and high neutron exposure anticipated in fast reactors, can have severe detrimental effects on the cladding steels through the diffusion of Fe into fuel and lanthanides towards into the claddings. To test the functionality of developed coating layer, the diffusion couple experiments were focused on using T91 as cladding and Ce as a surrogate lanthanum fission product. By using the customized OMCVD coating equipment, thin and compact layers with a few micron between 1.5 µm and 8 µm thick and average grain size of 200 nm and 5 µm were successfully obtained at the specimen coated between 300oC and

Corrosion performance of advanced structural materials in sodium.

Energy Technology Data Exchange (ETDEWEB)

Natesan, K.; Momozaki, Y.; Li, M.; Rink, D.L. (Nuclear Engineering Division)

2012-05-16

Test Facility, and Clinch River Breeder Reactor. Among the nonmetallic elements discussed, oxygen is deemed controllable and its concentration in sodium can be maintained in sodium for long reactor life by using cold-trap method. It was concluded that among the cold-trap and getter-trap methods, the use of cold trap is sufficient to achieve oxygen concentration of the order of 1 part per million. Under these oxygen conditions in sodium, the corrosion performance of structural materials such as austenitic stainless steels and ferritic steels will be acceptable at a maximum core outlet sodium temperature of {approx}550 C. In the current sodium compatibility studies, the oxygen concentration in sodium will be controlled and maintained at {approx}1 ppm by controlling the cold trap temperature. The oxygen concentration in sodium in the forced convection sodium loop will be controlled and monitored by maintaining the cold trap temperature in the range of 120-150 C, which would result in oxygen concentration in the range of 1-2 ppm. Uniaxial tensile specimens are being exposed to flowing sodium and will be retrieved and analyzed for corrosion and post-exposure tensile properties. Advanced materials for sodium exposure include austenitic alloy HT-UPS and ferritic-martensitic steels modified 9Cr-1Mo and NF616. Among the nonmetallic elements in sodium, carbon was assessed to have the most influence on structural materials since carbon, as an impurity, is not amenable to control and maintenance by any of the simple purification methods. The dynamic equilibrium value for carbon in sodium systems is dependent on several factors, details of which were discussed in the earlier report. The current sodium compatibility studies will examine the role of carbon concentration in sodium on the carburization-decarburization of advanced structural materials at temperatures up to 650 C. Carbon will be added to the sodium by exposure of carbon-filled iron tubes, which over time will enable

Corrosion performance of advanced structural materials in sodium

International Nuclear Information System (INIS)

Natesan, K.; Momozaki, Y.; Li, M.; Rink, D.L.

2012-01-01

Clinch River Breeder Reactor. Among the nonmetallic elements discussed, oxygen is deemed controllable and its concentration in sodium can be maintained in sodium for long reactor life by using cold-trap method. It was concluded that among the cold-trap and getter-trap methods, the use of cold trap is sufficient to achieve oxygen concentration of the order of 1 part per million. Under these oxygen conditions in sodium, the corrosion performance of structural materials such as austenitic stainless steels and ferritic steels will be acceptable at a maximum core outlet sodium temperature of ∼550 C. In the current sodium compatibility studies, the oxygen concentration in sodium will be controlled and maintained at ∼1 ppm by controlling the cold trap temperature. The oxygen concentration in sodium in the forced convection sodium loop will be controlled and monitored by maintaining the cold trap temperature in the range of 120-150 C, which would result in oxygen concentration in the range of 1-2 ppm. Uniaxial tensile specimens are being exposed to flowing sodium and will be retrieved and analyzed for corrosion and post-exposure tensile properties. Advanced materials for sodium exposure include austenitic alloy HT-UPS and ferritic-martensitic steels modified 9Cr-1Mo and NF616. Among the nonmetallic elements in sodium, carbon was assessed to have the most influence on structural materials since carbon, as an impurity, is not amenable to control and maintenance by any of the simple purification methods. The dynamic equilibrium value for carbon in sodium systems is dependent on several factors, details of which were discussed in the earlier report. The current sodium compatibility studies will examine the role of carbon concentration in sodium on the carburization-decarburization of advanced structural materials at temperatures up to 650 C. Carbon will be added to the sodium by exposure of carbon-filled iron tubes, which over time will enable carbon to diffuse through iron and

Irradiation Behaviour of Uranium Carbide Fuels; Comportement des carbures d'uranium sous l’effet de l'irradiation; ПОВЕДЕНИЕ УРАНО-КАРБИДНОГО ТОПЛИВА ПРИ ОБЛУЧЕНИИ; Comportamiento de los combustibles de carburo de uranio frente a la irradiación

Energy Technology Data Exchange (ETDEWEB)

Sinizer, D. I.; Webb, B. A.; Berger, S. [Atomics International, Canoga Park, CA (United States)

1963-08-15

is a void-free, single-phase microstructure in the decarburized region of the originally hyperstoichiometric fuel. No carbon transfer is observed with hypo- stoichiometric U-C. Carbon removed from hyperstoichiometric (J-C fuel is readily transferred across the Na bond to carburize stainless-steel cladding in both in-pile and out-of-pile experiments. This transfer represents a possible limitation of choice of fuel composition for Na-bonded stainless-steel-clad elements. Nevertheless, available data lead to the present conclusions that stoichiometric or hyperstoichiometric U-C Na-bonded to stainless steel can be effectively used in Na-cooled power reactors. Fission-gas release or fuel swelling do not represent limitations under presently conceived Na-cooled reactor conditions. Alternative cladding materials such as Cb alloys or gas-bonded fuel elements may be required for ultra-high-temperature applications. (author) [French] Des combustibles UC ayant uùe composition quasi stoechiométrique, obtenus par fusion à l’arc électrique et enfermés dans des gaines en acier inoxydable avec lien de sodium ou de NaK, ont été irradiés à des températures au centre allant jusqu'à 1950°F (1065°C) [température moyenne: 1750°F (950°C)] et des taux de combustion allant jusqu'à 25 000 MWj/t d'U, Les combustibles stoechiométriques et légèrement tiyperstoechiométriques accusent une augmentation à peu près linéaire du diamètre pour des taux de combustion allam jusqu'à 25 000 MWj/t d'U. Pour une température au centre moyenne de 1500°F (815°C), l'augmentation de diamètre est inférieure à 3% au-dessus de 25 000 MWj/t d’U; elle est proportionnellement moindre losque la température du combustible s'abaisse. A la température moyenne de 1000°F (540°C), on observe une dilatation qui est à peu près égal à celle que l'on peut prévoir du fait de l'accumulation des produits de fission. La libération des gaz de fission est estimée à moins de 1% au-dessus de