WorldWideScience

Sample records for ceramic membrane enabling

  1. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  2. Ceramic membrane development in NGK

    Energy Technology Data Exchange (ETDEWEB)

    Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

    2011-05-15

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  3. Ceramic membrane development in NGK

    Science.gov (United States)

    Araki, Kiyoshi; Sakai, Hitoshi

    2011-05-01

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  4. Ceramic membranes for gas processing in coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

    2010-07-01

    Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

  5. Vibrational Spectroscopy as a Promising Toolbox for Analyzing Functionalized Ceramic Membranes.

    Science.gov (United States)

    Kiefer, Johannes; Bartels, Julia; Kroll, Stephen; Rezwan, Kurosch

    2018-01-01

    Ceramic materials find use in many fields including the life sciences and environmental engineering. For example, ceramic membranes have shown to be promising filters for water treatment and virus retention. The analysis of such materials, however, remains challenging. In the present study, the potential of three vibrational spectroscopic methods for characterizing functionalized ceramic membranes for water treatment is evaluated. For this purpose, Raman scattering, infrared (IR) absorption, and solvent infrared spectroscopy (SIRS) were employed. The data were analyzed with respect to spectral changes as well as using principal component analysis (PCA). The Raman spectra allow an unambiguous discrimination of the sample types. The IR spectra do not change systematically with functionalization state of the material. Solvent infrared spectroscopy allows a systematic distinction and enables studying the molecular interactions between the membrane surface and the solvent.

  6. A forced-flow membrane reactor for transfructosylation using ceramic membrane.

    Science.gov (United States)

    Nishizawa, K; Nakajima, M; Nabetani, H

    2000-04-05

    A forced-flow membrane reactor system for transfructosylation was investigated using several ceramic membranes having different pore sizes. beta-Fructofuranosidase from Aspergillus niger ATCC 20611 was immobilized chemically to the inner surface of a ceramic membrane activated by a silane-coupling reagent. Sucrose solution was forced through the ceramic membrane by crossflow filtration while transfructosylation took place. The saccharide composition of the product, which was a mixture of fructooligosaccharides (FOS), was a function of the permeate flux, which was easily controlled by pressure. Using 0.2 micrometer pore size of symmetric ceramic membrane, the volumetric productivity obtained was 3.87 kg m(-3) s(-1), which was 560 times higher than that in a reported batch system, with a short residence time of 11 s. The half-life of the immobilized enzyme in the membrane was estimated to be 35 days by a long-term operation. Copyright 2000 John Wiley & Sons, Inc.

  7. Method of producing a carbon coated ceramic membrane and associated product

    Science.gov (United States)

    Liu, Paul K. T.; Gallaher, George R.; Wu, Jeffrey C. S.

    1993-01-01

    A method of producing a carbon coated ceramic membrane including passing a selected hydrocarbon vapor through a ceramic membrane and controlling ceramic membrane exposure temperature and ceramic membrane exposure time. The method produces a carbon coated ceramic membrane of reduced pore size and modified surface properties having increased chemical, thermal and hydrothermal stability over an uncoated ceramic membrane.

  8. Ceramic membrane defouling (cleaning) by air Nano Bubbles.

    Science.gov (United States)

    Ghadimkhani, Aliasghar; Zhang, Wen; Marhaba, Taha

    2016-03-01

    Ceramic membranes are among the most promising technologies for membrane applications, owing to their excellent resistance to mechanical, chemical, and thermal stresses. However, membrane fouling is still an issue that hampers the applications at large scales. Air Nano Bubbles (NBs), due to high mass transfer efficiency, could potentially prevent fouling of ceramic membrane filtration processes. In this study, bench and pilot scale ceramic membrane filtration was performed with air NBs to resist fouling. To simulate fouling, humic acid, as an organic foulant, was applied to the membrane flat sheet surface. Complete membrane clogging was achieved in less than 6 h. Membrane defouling (cleaning) was performed by directly feeding of air NBs to the membrane cells. The surface of the ceramic membrane was superbly cleaned by air NBs, as revealed by atomic force microscope (AFM) images before and after the treatment. The permeate flux recovered to its initial level (e.g., 26.7 × 10(-9) m(3)/m(2)/s at applied pressure of 275.8 kPa), which indicated that NBs successfully unclogged the pores of the membrane. The integrated ceramic membrane and air NBs system holds potential as an innovative sustainable technology. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Sol-gel applications for ceramic membrane preparation

    Science.gov (United States)

    Erdem, I.

    2017-02-01

    Ceramic membranes possessing superior properties compared to polymeric membranes are more durable under severe working conditions and therefore their service life is longer. The ceramic membranes are composed of some layers. The support is the layer composed of coarser ceramic structure and responsible for mechanical durability under filtration pressure and it is prepared by consolidation of ceramic powders. The top layer is composed of a finer ceramic micro-structure mainly responsible for the separation of components present in the fluid to be filtered and sol-gel method is a versatile tool to prepare such a tailor-made ceramic filtration structure with finer pores. Depending on the type of filtration (e.g. micro-filtration, ultra-filtration, nano-filtration) aiming separation of components with different sizes, sols with different particulate sizes should be prepared and consolidated with varying precursors and preparation conditions. The coating of sol on the support layer and heat treatment application to have a stable ceramic micro-structure are also important steps determining the final properties of the top layer. Sol-gel method with various controllable parameters (e.g. precursor type, sol formation kinetics, heat treatment conditions) is a practical tool for the preparation of top layers of ceramic composite membranes with desired physicochemical properties.

  10. OXYGEN TRANSPORT CERAMIC MEMBRANES

    International Nuclear Information System (INIS)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2001-01-01

    Conversion of natural gas to liquid fuels and chemicals is a major goal for the Nation as it enters the 21st Century. Technically robust and economically viable processes are needed to capture the value of the vast reserves of natural gas on Alaska's North Slope, and wean the Nation from dependence on foreign petroleum sources. Technologies that are emerging to fulfill this need are all based syngas as an intermediate. Syngas (a mixture of hydrogen and carbon monoxide) is a fundamental building block from which chemicals and fuels can be derived. Lower cost syngas translates directly into more cost-competitive fuels and chemicals. The currently practiced commercial technology for making syngas is either steam methane reforming (SMR) or a two-step process involving cryogenic oxygen separation followed by natural gas partial oxidation (POX). These high-energy, capital-intensive processes do not always produce syngas at a cost that makes its derivatives competitive with current petroleum-based fuels and chemicals. This project has the following 6 main tasks: Task 1--Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. Task 2--Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. Task 3--Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. Task 4--Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. Task 5--Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. Task 6--Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques

  11. Robust, high temperature-ceramic membranes for gas separation

    Science.gov (United States)

    Berchtold, Kathryn A.; Young, Jennifer S.

    2014-07-29

    A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

  12. Experimental study on ceramic membrane technology for onboard oxygen generation

    OpenAIRE

    Jiang Dongsheng; Bu Xueqin; Sun Bing; Lin Guiping; Zhao Hongtao; Cai Yan; Fang Ling

    2016-01-01

    The ceramic membrane oxygen generation technology has advantages of high concentration of produced oxygen and potential nuclear and biochemical protection capability. The present paper studies the ceramic membrane technology for onboard oxygen generation. Comparisons are made to have knowledge of the effects of two kinds of ceramic membrane separation technologies on oxygen generation, namely electricity driven ceramic membrane separation oxygen generation technology (EDCMSOGT) and pressure d...

  13. Novel, Ceramic Membrane System For Hydrogen Separation

    Energy Technology Data Exchange (ETDEWEB)

    Elangovan, S.

    2012-12-31

    Separation of hydrogen from coal gas represents one of the most promising ways to produce alternative sources of fuel. Ceramatec, teamed with CoorsTek and Sandia National Laboratories has developed materials technology for a pressure driven, high temperature proton-electron mixed conducting membrane system to remove hydrogen from the syngas. This system separates high purity hydrogen and isolates high pressure CO{sub 2} as the retentate, which is amenable to low cost capture and transport to storage sites. The team demonstrated a highly efficient, pressure-driven hydrogen separation membrane to generate high purity hydrogen from syngas using a novel ceramic-ceramic composite membrane. Recognizing the benefits and limitations of present membrane systems, the all-ceramic system has been developed to address the key technical challenges related to materials performance under actual operating conditions, while retaining the advantages of thermal and process compatibility offered by the ceramic membranes. The feasibility of the concept has already been demonstrated at Ceramatec. This project developed advanced materials composition for potential integration with water gas shift rectors to maximize the hydrogenproduction.

  14. CERAMIC MEMBRANE ENABLING TECHNOLOGY FOR IMPROVED IGCC EFFICIENCY

    International Nuclear Information System (INIS)

    Ravi Prasad

    2000-01-01

    The objective of this program is to conduct a technology development program to advance the state-of-the-art in ceramic Oxygen Transport Membranes (OTM) to the level required to produce step change improvements in process economics, efficiency, and environmental benefits for commercial IGCC systems and other applications. The IGCC program is focused on addressing key issues in materials, processing, manufacturing, engineering and system development that will make the OTM a commercial reality. The objective of the OTM materials development task is to identify a suitable material that can be formed into a thin film to produce the target oxygen flux. This requires that the material have an adequate permeation rate, and thermo-mechanical and thermo-chemical properties such that the material is able to be supported on the desired substrate and sufficient mechanical strength to survive the stresses involved in operation. The objective of the composite OTM development task is to develop the architecture and fabrication techniques necessary to construct stable, high performance, thin film OTMs supported on suitable porous, load bearing substrates. The objective of the process development task of this program to demonstrate the program objectives on a single OTM tube under test conditions simulating those of the optimum process cycle for the power plant

  15. Dense ceramic membranes for methane conversion

    Energy Technology Data Exchange (ETDEWEB)

    Bouwmeester, Henny J.M. [Laboratory for Inorganic Materials Science, Department of Science and Technology and MESA Research Institute, University of Twente, 7500 AE Enschede (Netherlands)

    2003-07-30

    Dense ceramic membranes made from mixed oxygen-ionic and electronic conducting perovskite-related oxides allow separation of oxygen from an air supply at elevated temperatures (>700C). By combining air separation and catalytic partial oxidation of methane to syngas into a ceramic membrane reactor, this technology is expected to significantly reduce the capital costs of conversion of natural gas to liquid added-value products. The present survey is mainly concerned with the material properties that govern the performance of the mixed-conducting membranes in real operating conditions and highlights significant developments in the field.

  16. Differential natural organic matter fouling of ceramic versus polymeric ultrafiltration membranes.

    Science.gov (United States)

    Lee, Seung-Jin; Kim, Jae-Hong

    2014-01-01

    Ceramic ultrafiltration membranes has drawn increasing attention in drinking water treatment sectors as an alternative to traditional polymeric counterparts, yet only limited information has been made available about the characteristics of ceramic membrane fouling by natural organic matter. The effects of solution chemistry including ionic strength, divalent ion concentration and pH on the flux behavior were comparatively evaluated for ceramic and polymeric ultrafiltration of synthetic water containing model natural organic matter. Filtration characteristics were further probed via resistance-in-series model analysis, fouling visualization using quantum dots, batch adsorption test, contact angle measurement, solute-membrane surface adhesion force measurement, and quantitative comparison of fouling characteristics between ceramic and polymeric membranes. The results collectively suggested that the effects of solution chemistry on fouling behavior of ceramic membranes were generally similar to polymeric counterparts in terms of trends, while the extent varied significantly depending on water quality parameters. Lower fouling tendency and enhanced cleaning efficiency were observed with the ceramic membrane, further promoting the potential for ceramic membrane application to surface water treatment. Copyright © 2013 Elsevier Ltd. All rights reserved.

  17. Experimental study on ceramic membrane technology for onboard oxygen generation

    Directory of Open Access Journals (Sweden)

    Jiang Dongsheng

    2016-08-01

    Full Text Available The ceramic membrane oxygen generation technology has advantages of high concentration of produced oxygen and potential nuclear and biochemical protection capability. The present paper studies the ceramic membrane technology for onboard oxygen generation. Comparisons are made to have knowledge of the effects of two kinds of ceramic membrane separation technologies on oxygen generation, namely electricity driven ceramic membrane separation oxygen generation technology (EDCMSOGT and pressure driven ceramic membrane separation oxygen generation technology (PDCMSOGT. Experiments were conducted under different temperatures, pressures of feed air and produced oxygen flow rates. On the basis of these experiments, the flow rate of feed air, electric power provided, oxygen recovery rate and concentration of produced oxygen are compared under each working condition. It is concluded that the EDCMSOGT is the oxygen generation means more suitable for onboard conditions.

  18. Microporous nano-MgO/diatomite ceramic membrane with high positive surface charge for tetracycline removal.

    Science.gov (United States)

    Meng, Xian; Liu, Zhimeng; Deng, Cheng; Zhu, Mengfu; Wang, Deyin; Li, Kui; Deng, Yu; Jiang, Mingming

    2016-12-15

    A novel microporous nano-MgO/diatomite ceramic membrane with high positive surface charge was prepared, including synthesis of precursor colloid, dip-coating and thermal decomposition. Combined SEM, EDS, XRD and XPS studies show the nano-MgO is irregularly distributed on the membrane surface or pore walls and forms a positively charged nano coating. And the nano-MgO coating is firmly attached to the diatomite membrane via SiO chemical bond. Thus the nano-MgO/diatomite membrane behaves strong electropositivity with the isoelectric point of 10.8. Preliminary filtration tests indicate that the as-prepared nano-MgO/diatomite membrane could remove approximately 99.7% of tetracycline in water through electrostatic adsorption effect. The desirable electrostatic property enables the nano-MgO/diatomite membrane to be a candidate for removal of organic pollutants from water. And it is convinced that there will be a great application prospect of charged ceramic membrane in water treatment field. Copyright © 2016 Elsevier B.V. All rights reserved.

  19. Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor.

    Science.gov (United States)

    Ranieri, Giuseppe; Mazzei, Rosalinda; Wu, Zhentao; Li, Kang; Giorno, Lidietta

    2016-03-14

    Biocatalytic membrane reactors (BMR) combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%), which remains constant after 6 reaction cycles.

  20. Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor

    Directory of Open Access Journals (Sweden)

    Giuseppe Ranieri

    2016-03-01

    Full Text Available Biocatalytic membrane reactors (BMR combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic hollow fibre membranes and their use in a two-separate-phase biocatalytic membrane reactor will be described. The asymmetric ceramic hollow fibre membranes were prepared using a combined phase inversion and sintering technique. The prepared fibres were then used as support for lipase covalent immobilization in order to develop a two-separate-phase biocatalytic membrane reactor. A functionalization method was proposed in order to increase the density of the reactive hydroxyl groups on the surface of ceramic membranes, which were then amino-activated and treated with a crosslinker. The performance and the stability of the immobilized lipase were investigated as a function of the amount of the immobilized biocatalytst. Results showed that it is possible to immobilize lipase on a ceramic membrane without altering its catalytic performance (initial residual specific activity 93%, which remains constant after 6 reaction cycles.

  1. Hydrogen production by water dissociation using ceramic membranes - annual report for FY 2010.

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Dorris, S. E.; Emerson, J. E.; Lee, T. H.; Lu, Y.; Park, C. Y.; Picciolo, J. J. (Energy Systems)

    2011-03-14

    The objective of this project is to develop dense ceramic membranes that can produce hydrogen via coal/coal gas-assisted water dissociation without using an external power supply or circuitry. This project grew from an effort to develop a dense ceramic membrane for separating hydrogen from gas mixtures such as those generated during coal gasification, methane partial oxidation, and water-gas shift reactions. That effort led to the development of various cermet (i.e., ceramic/metal composite) membranes that enable hydrogen production by two methods. In one method, a hydrogen transport membrane (HTM) selectively removes hydrogen from a gas mixture by transporting it through either a mixed protonic/electronic conductor or a hydrogen transport metal. In the other method, an oxygen transport membrane (OTM) generates hydrogen mixed with steam by removing oxygen that is generated through water splitting. This project focuses on the development of OTMs that efficiently produce hydrogen via the dissociation of water. Supercritical boilers offer very high-pressure steam that can be decomposed to provide pure hydrogen using OTMs. Oxygen resulting from the dissociation of steam can be used for coal gasification, enriched combustion, or synthesis gas production. Hydrogen and sequestration-ready CO{sub 2} can be produced from coal and steam by using the membrane being developed in this project. Although hydrogen can also be generated by high-temperature steam electrolysis, producing hydrogen by water splitting with a mixed-conducting membrane requires no electric power or electrical circuitry.

  2. Deashing of coal liquids with ceramic membrane microfiltration and diafiltration

    Energy Technology Data Exchange (ETDEWEB)

    Bishop, B.; Goldsmith, R. [CeraMem Corp., Waltham, MA (United States)

    1995-12-31

    Removal of mineral matter from liquid hydrocarbons derived from the direct liquefaction of coal is required for product acceptability. Current methods include critical solvent deashing (Rose{sup {reg_sign}} process from Kerr-McGee) and filtration (U.S. Filter leaf filter as used by British Coal). These methods produce ash reject streams containing up to 15% of the liquid hydrocarbon product. Consequently, CeraMem proposed the use of low cost, ceramic crossflow membranes for the filtration of coal liquids bottoms to remove mineral matter and subsequent diafiltration (analogous to cake washing in dead-ended filtration) for the removal of coal liquid from the solids stream. The use of these ceramic crossflow membranes overcomes the limitations of traditional polymeric crossflow membranes by having the ability to operate at elevated temperature and to withstand prolonged exposure to hydrocarbon and solvent media. In addition, CeraMem`s membrane filters are significantly less expensive than competitive ceramic membranes due to their unique construction. With these ceramic membrane filters, it may be possible to reduce the product losses associated with traditional deashing processes at an economically attractive cost. The performance of these ceramic membrane microfilters is discussed.

  3. Application of ceramic membranes to SAGD produced water treatment for enhanced recycle and reuse

    Energy Technology Data Exchange (ETDEWEB)

    Minnich, K. [Veolia Water Solutions and Technologies, Mississauga, ON (Canada)

    2009-07-01

    Drivers for using ceramic membranes in steam assisted gravity drainage (SAGD) include reduced investment cost; alternative treatment technologies that reduce energy and greenhouse gas emissions; and ceramic membranes can be chemically and steam cleaned. This presentation discussed the application of ceramic membranes to SAGD produced water treatment for enhanced recycle and reuse. The presentation illustrated conventional ceramic membranes as well as surface enhanced membranes and provided background information on oil separation. Other topics that were discussed included issues regarding desalter bottoms de-oiling; challenges in de-oiling oil sands produced water; CeraMem surface enhanced membranes; surface facilities and ceramic membrane opportunities; and water treatment using ceramic membranes. The presentation concluded with a discussion of the application of ceramic membranes to SAGD next steps such as a demonstration test of industrial prototype membranes for de-oiling, and pilot testing of ceramic desilication. tabs., figs.

  4. Refining of biodiesel by ceramic membrane separation

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yong; Ou, Shiyi; Tan, Yanlai; Tang, Shuze [Department of Food Science and Engineering, Jinan University, Guangzhou 510632 (China); Wang, Xingguo; Liu, Yuanfa [School of Food Science and Technology, Jiangnan University, Wuxi 214112 (China)

    2009-03-15

    A ceramic membrane separation process for biodiesel refining was developed to reduce the considerable usage of water needed in the conventional water washing process. Crude biodiesel produced by refined palm oil was micro-filtered by ceramic membranes of the pore size of 0.6, 0.2 and 0.1 {mu}m to remove the residual soap and free glycerol, at the transmembrane pressure of 0.15 MPa and temperature of 60 C. The flux through membrane maintained at 300 L m{sup -} {sup 2} h{sup -} {sup 1} when the volumetric concentrated ratio reached 4. The content of potassium, sodium, calcium and magnesium in the whole permeate was 1.40, 1.78, 0.81 and 0.20 mg/kg respectively, as determined by inductively coupled plasma-atomic emission spectroscopy. These values are lower than the EN 14538 specifications. The residual free glycerol in the permeate was estimated by water extraction, its value was 0.0108 wt.%. This ceramic membrane technology was a potential environmental process for the refining of biodiesel. (author)

  5. Hydrophilic Fe2O3 dynamic membrane mitigating fouling of support ceramic membrane in ultrafiltration of oil/water emulsion

    KAUST Repository

    Lu, Dongwei; Cheng, Wei; Zhang, Tao; Lu, Xinglin; Liu, Qianliang; Jiang, Jin; Ma, Jun

    2016-01-01

    Oil/water (O/W) emulsion is daily produced and difficult to be treated effectively. Ceramic membrane ultrafiltration is one of reliable processes for the treatment of O/W emulsion, yet still hindered by membrane fouling. In this study, two types of Fe2O3 dynamic membranes (i.e., pre-coated dynamic membrane and self-forming dynamic membrane) were prepared to mitigate the fouling of support ceramic membrane in O/W emulsion treatment. Pre-coated dynamic membrane (DM) significantly reduced the fouling of ceramic membrane (i.e., 10% increase of flux recovery rate), while self-forming dynamic membrane aggravated ceramic membrane fouling (i.e., 8.6% decrease of flux recovery rate) after four filtration cycles. A possible fouling mechanism was proposed to explain this phenomenon, which was then confirmed by optical images of fouled membranes and the analysis of COD rejection. In addition, the cleaning efficiency of composite membranes (i.e., Fe2O3 dynamic membrane and support ceramic membrane) was enhanced by substitution of alkalescent water backwash for deionized water backwash. The possible reason for this enhancement was also explained. Our result suggests that pre-coated Fe2O3 dynamic membrane with alkalescent water backwash can be a promising technology to reduce the fouling of ceramic membrane and enhance membrane cleaning efficiency in the treatment of oily wastewater.

  6. Hydrophilic Fe2O3 dynamic membrane mitigating fouling of support ceramic membrane in ultrafiltration of oil/water emulsion

    KAUST Repository

    Lu, Dongwei

    2016-03-17

    Oil/water (O/W) emulsion is daily produced and difficult to be treated effectively. Ceramic membrane ultrafiltration is one of reliable processes for the treatment of O/W emulsion, yet still hindered by membrane fouling. In this study, two types of Fe2O3 dynamic membranes (i.e., pre-coated dynamic membrane and self-forming dynamic membrane) were prepared to mitigate the fouling of support ceramic membrane in O/W emulsion treatment. Pre-coated dynamic membrane (DM) significantly reduced the fouling of ceramic membrane (i.e., 10% increase of flux recovery rate), while self-forming dynamic membrane aggravated ceramic membrane fouling (i.e., 8.6% decrease of flux recovery rate) after four filtration cycles. A possible fouling mechanism was proposed to explain this phenomenon, which was then confirmed by optical images of fouled membranes and the analysis of COD rejection. In addition, the cleaning efficiency of composite membranes (i.e., Fe2O3 dynamic membrane and support ceramic membrane) was enhanced by substitution of alkalescent water backwash for deionized water backwash. The possible reason for this enhancement was also explained. Our result suggests that pre-coated Fe2O3 dynamic membrane with alkalescent water backwash can be a promising technology to reduce the fouling of ceramic membrane and enhance membrane cleaning efficiency in the treatment of oily wastewater.

  7. Comparison of porosity assessment techniques for low-cost ceramic membranes

    Directory of Open Access Journals (Sweden)

    Maria-Magdalena Lorente-Ayza

    2017-01-01

    Full Text Available Several characterization methods were applied to low cost ceramic membranes developed for wastewater treatment in membrane bioreactors (MBRs and/or tertiary treatments. The membranes were prepared by four different procedures (uniaxial pressing and extrusion, both with and without starch addition to generate pores. The pore size of these symmetric ceramic membranes was measured by two different methods: bubble point and intrusion mercury porosimetry. A good agreement between both methods was achieved, confirming the validity of the bubble point method for the measurement of the mean pore size of membranes. Air and water permeations of these ceramic membranes were also studied. The relationship between the permeation of both fluids is consistent with the ratio of viscosities, according to the Hagen–Poiseuille equation.

  8. Comparison of porosity assessment techniques for low-cost ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Lorente-Ayza, M.M.; Perez-Fernandez, O.; Alcala, R.; Sanchez, A.; Mestre, S.; Coronas, J.; Menendez, M.

    2017-07-01

    Several characterization methods were applied to low cost ceramic membranes developed for wastewater treatment in membrane bioreactors (MBRs) and/or tertiary treatments. The membranes were prepared by four different procedures (uniaxial pressing and extrusion, both with and without starch addition to generate pores). The pore size of these symmetric ceramic membranes was measured by two different methods: bubble point and intrusion mercury porosimetry. A good agreement between both methods was achieved, confirming the validity of the bubble point method for the measurement of the mean pore size of membranes. Air and water permeations of these ceramic membranes were also studied. The relationship between the permeation of both fluids is consistent with the ratio of viscosities, according to the Hagen–Poiseuille equation. (Author)

  9. Breakthrough in ceramic membranes; Doorbraak in keramische membranen

    Energy Technology Data Exchange (ETDEWEB)

    Vente, J.F.; Van Veen, H.M. [ECN Energy Efficiency in the Industry, Petten (Netherlands)

    2008-06-15

    Ceramic membranes have a promising potential for carrying out separations in a more energy efficient manner in the petrochemical industry. Researchers of ECN and the Universities of Twente and Amsterdam developed a new ceramic membrane that has a higher hydrothermal stability than existing membranes. [mk]. [Dutch] Keramische membranen gelden als potentieel veelbelovend om scheidingen in de petrochemische industrie energiezuiniger uit te voeren. Onderzoekers van ECN en de universiteiten van Twente en Amsterdam ontwikkelden een nieuw keramisch membraan dat een hogere hydrothermische stabiliteit heeft dan bestaande membranen.

  10. Use of a Ceramic Membrane to Improve the Performance of Two-Separate-Phase Biocatalytic Membrane Reactor

    OpenAIRE

    Ranieri, G; Mazzei, R; Wu, Z; Li, K; Giorno, L

    2016-01-01

    Biocatalytic membrane reactors (BMR) combining reaction and separation within the same unit have many advantages over conventional reactor designs. Ceramic membranes are an attractive alternative to polymeric membranes in membrane biotechnology due to their high chemical, thermal and mechanical resistance. Another important use is their potential application in a biphasic membrane system, where support solvent resistance is highly needed. In this work, the preparation of asymmetric ceramic ho...

  11. Ceramic membranes for high temperature hydrogen separation

    Energy Technology Data Exchange (ETDEWEB)

    Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

    1996-08-01

    Ceramic gas separation membranes can provide very high separation factors if the pore size is sufficiently small to separate gas molecules by molecular sieving and if oversized pores are adequately limited. Ceramic membranes typically have some pores that are substantially larger than the mean pore size and that should be regarded as defects. To assess the effects of such defects on the performance of ceramic membranes, a simple mathematical model has been developed to describe flow through a gas separation membrane that has a primary mode of flow through very small pores but that has a secondary mode of flow through undesirably large pores. This model permits separation factors to be calculated for a specified gas pair as a function of the molecular weights and molecular diameters of the gases, the membrane pore diameter, and the diameter and number of defects. This model will be described, and key results from the model will be presented. The separation factors of the authors membranes continue to be determined using a permeance test system that measures flows of pure gases through a membrane at temperatures up to 275{degrees}C. A primary goal of this project for FY 1996 is to develop a mixed gas separation system for measuring the separation efficiency of membranes at higher temperatures. Performance criteria have been established for the planned mixed gas separation system and design of the system has been completed. The test system is designed to measure the separation efficiency of membranes at temperatures up to 600{degrees}C and pressures up to 100 psi by separating the constituents of a gas mixture containing hydrogen. The system will accommodate the authors typical experimental membrane that is tubular and has a diameter of about 9 mm and a length of about 23 cm. The design of the new test system and its expected performance will be discussed.

  12. Ceramic nanostructure materials, membranes and composite layers

    NARCIS (Netherlands)

    Burggraaf, A.J.; Keizer, Klaas; van Hassel, B.A.

    1989-01-01

    Synthesis methods to obtain nanoscale materials will be briefly discussed with a focus on sol-gel methods. Three types of nanoscale composites (powders, membranes and ion implanted layers) will be discussed and exemplified with recent original research results. Ceramic membranes with a thickness of

  13. Comparison of fouling characteristics in different pore-sized submerged ceramic membrane bioreactors.

    Science.gov (United States)

    Jin, Le; Ong, Say Leong; Ng, How Yong

    2010-12-01

    Membrane fouling, the key disadvantage that inevitably occurs continuously in the membrane bioreactor (MBR), baffles the wide-scale application of MBR. Ceramic membrane, which possesses high chemical and thermal resistance, has seldom been used in MBR to treat municipal wastewater. Four ceramic membranes with the same materials but different pore sizes, ranging from 80 to 300 nm, were studied in parallel using four lab-scale submerged MBRs (i.e., one type of ceramic membrane in one MBR). Total COD and ammonia nitrogen removal efficiencies were observed to be consistently above 94.5 and 98%, respectively, in all submerged ceramic membrane bioreactors. The experimental results showed that fouling was mainly affected by membrane's microstructure, surface roughness and pore sizes. Ceramic membrane with the roughest surface and biggest pore size (300 nm) had the highest fouling potential with respect to the TMP profile. The 80 nm membrane with a smoother surface and relatively uniform smaller pore openings experienced least membrane fouling with respect to TMP increase. The effects of the molecular weight distribution, particle size distribution and other biomass characteristics such as extracellular polymeric substances, zeta potential and capillary suction time, were also investigated in this study. Results showed that no significant differences of these attributes were observed. These observations indicate that the membrane surface properties are the dominant factors leading to different fouling potential in this study. Copyright © 2010 Elsevier Ltd. All rights reserved.

  14. Preparation and Characterization of Microfiltration Ceramic Membranes Based on Natural Quartz Sand

    Directory of Open Access Journals (Sweden)

    Andrei Ivanets

    2017-06-01

    Full Text Available The effect of phase and chemical composition of natural quartz sand, binder and burnable additives was studied. The conditions of application of the membrane and biocide layers on the formation of porous ceramic and microfiltration membranes were investigated. It is shown that a crystalline oxide of Si(IV is determinant for obtaining the ceramic materials. The presence of carbonates (calcite, dolomite, aragonite, etc. and crystalline aluminosilicates (microcline, albite, phlogopit, etc. leads to a decrease in mechanical strength of ceramics. The biocide coating designed to protect the ceramic membrane surfaces from biofouling was applied and its anti-bacterial activity was shown.

  15. Flame assisted synthesis of catalytic ceramic membranes

    DEFF Research Database (Denmark)

    Johansen, Johnny; Mosleh, Majid; Johannessen, Tue

    2004-01-01

    technology it is possible to make supported catalysts, composite metal oxides, catalytically active surfaces, and porous ceramic membranes. Membrane layers can be formed by using a porous substrate tube (or surface) as a nano-particle filter. The aerosol gas from the flame is led through a porous substrate...

  16. Ceramic membrane microfilter as an immobilized enzyme reactor.

    Science.gov (United States)

    Harrington, T J; Gainer, J L; Kirwan, D J

    1992-10-01

    This study investigated the use of a ceramic microfilter as an immobilized enzyme reactor. In this type of reactor, the substrate solution permeates the ceramic membrane and reacts with an enzyme that has been immobilized within its porous interior. The objective of this study was to examine the effect of permeation rate on the observed kinetic parameters for the immobilized enzyme in order to assess possible mass transfer influences or shear effects. Kinetic parameters were found to be independent of flow rate for immobilized penicillinase and lactate dehydrogenase. Therefore, neither mass transfer nor shear effects were observed for enzymes immobilized within the ceramic membrane. Both the residence time and the conversion in the microfilter reactor could be controlled simply by regulating the transmembrane pressure drop. This study suggests that a ceramic microfilter reactor can be a desirable alternative to a packed bed of porous particles, especially when an immobilized enzyme has high activity and a low Michaelis constant.

  17. Ceramic membrane in production of recycled water; Keraamikalvo uusioveden valmistuksessa - EKT 05

    Energy Technology Data Exchange (ETDEWEB)

    Laitinen, N.; Luonsi, A.; Levaenen, E.; Maentylae, T.; Vilen, J. [Haemeen ympaeristoekeskus, Tampere (Finland)

    1998-12-31

    Applicability of ceramic ultrafiltration membrane modifications were studied with laboratory units to purify clear filtrate and biologically treated combined wastewater from high quality board manufacturing process for reuse. Also performance of polymeric membrane and ceramic membrane was compared. The performance of the membrane filtration cell, developed according to requirements of the fixed dimensions of ceramic membrane was compared with the performance of the cross-rotational commercial test unit (CR-filter) of polymeric membranes. The quality of ultrafiltration permeate, namely suspended solids, turbidity and colour, was better than the quality of lake water used in the mill. The permeate fluxes were in the range of 60-75 l/m{sup 2}h. The fouling layer primarily controlled the flux and the retention, leaving the effects of surface modifications as the secondary function. The flux was slightly higher with the biologically treated wastewater. Differences in membrane material and pore size had an effect on the cleaning ability of the membranes. The polymeric membrane and the membrane with smaller pore size were easier to clean. Tests with the CR-filter showed that the rotor increases shear forces, reduces the filtration resistance and thus increases the flux compared to the cell for ceramic membranes where the increase of shear forces can be done by increasing the flow velocities. (orig.)

  18. Ceramic membrane in production of recycled water; Keraamikalvo uusioveden valmistuksessa - EKT 05

    Energy Technology Data Exchange (ETDEWEB)

    Laitinen, N; Luonsi, A; Levaenen, E; Maentylae, T; Vilen, J [Haemeen ympaeristoekeskus, Tampere (Finland)

    1999-12-31

    Applicability of ceramic ultrafiltration membrane modifications were studied with laboratory units to purify clear filtrate and biologically treated combined wastewater from high quality board manufacturing process for reuse. Also performance of polymeric membrane and ceramic membrane was compared. The performance of the membrane filtration cell, developed according to requirements of the fixed dimensions of ceramic membrane was compared with the performance of the cross-rotational commercial test unit (CR-filter) of polymeric membranes. The quality of ultrafiltration permeate, namely suspended solids, turbidity and colour, was better than the quality of lake water used in the mill. The permeate fluxes were in the range of 60-75 l/m{sup 2}h. The fouling layer primarily controlled the flux and the retention, leaving the effects of surface modifications as the secondary function. The flux was slightly higher with the biologically treated wastewater. Differences in membrane material and pore size had an effect on the cleaning ability of the membranes. The polymeric membrane and the membrane with smaller pore size were easier to clean. Tests with the CR-filter showed that the rotor increases shear forces, reduces the filtration resistance and thus increases the flux compared to the cell for ceramic membranes where the increase of shear forces can be done by increasing the flow velocities. (orig.)

  19. PERFORMANCE EVALUATION OF CERAMICS MICROFILTRATION MEMBRANE FOR WATER TREATMENT

    Directory of Open Access Journals (Sweden)

    F.T. Owoeye

    2016-05-01

    Full Text Available Ceramic membranes are especially suitable for processes with high temperatures and harsh chemical environments or for processes where sterilizability of the membrane is important. The main objective of this work is to determine the evaluation of four different ceramic membranes with different material compositions. Ceramic disc type microfiltration membranes were fabricated by the mould and press method from different percentage compositions of clay, kaolin, sawdust and wood charcoal. The fabricated membranes were sintered at a temperature of 1100°C and characterized by an X-ray diffractometer and optical scanner. Compressibility tests and physical properties of the membranes were also examined. It was observed that, as the percentage composition of kaolin increased from 0 to 80% and the percentage composition of clay decreased from 80 to 0% respectively, the compressive stress of all the sample membranes increased, with an increase in compressive strain from 1.8 to 2.4. Sample A had the highest value of compressive stress from 1.8 to 2.2 compressive strain, but sample B had the highest value of compressive stress of 150MPa at a compressive strain of 2.4. Optical micrographs of all membranes showed the presence of uniformly distributed pores and no cracks were seen around them. It was concluded that, with increasing percentage of kaolin and decreasing percentage of clay, there was a decrease in porosity and water absorption, as well as a decrease in the mechanical properties of the fabricated membranes.

  20. Review on Development of Ceramic Membrane From Sol-Gel Route: Parameters Affecting Characteristics of the Membrane

    Directory of Open Access Journals (Sweden)

    M. R. Othman and H. Mukhtar

    2012-08-01

    Full Text Available The importance of laboratory scale ceramic membrane preparation using sol-gel technique with pore sizes in the range of 1-10nm is reviewed. Parameters affecting the characteristics of membrane during membrane development are highlighted and discussed in detail. Experimental results from literatures have shown that the correct amount of acid, water, PVA, appropriate membrane thickness, proper control of drying rate, and appropriate temperature profile selection during sintering process are necessary in order to acquire sufficient strength and reduce the formation of crack in the membrane. The different temperature setting during sintering process also influences the size of pore formed.Key Words: Sol-Gel, Inorganic Membrane, Ceramic Membrane, Gas Permeation, Sintering, Sol Properties, Membrane Morphologies, Pore Size Distribution.

  1. Ceramic oxygen transport membrane array reactor and reforming method

    Energy Technology Data Exchange (ETDEWEB)

    Kelly, Sean M.; Christie, Gervase Maxwell; Robinson, Charles; Wilson, Jamie R.; Gonzalez, Javier E.; Doraswami, Uttam R.

    2016-11-08

    The invention relates to a commercially viable modular ceramic oxygen transport membrane reforming reactor configured using repeating assemblies of oxygen transport membrane tubes and catalytic reforming reactors.

  2. Ozonation and/or Coagulation - Ceramic Membrane Hybrid for Filtration of Impaired-Quality Source Waters

    KAUST Repository

    Ha, Changwon

    2013-09-01

    When microfiltration (MF) and ultrafiltration (UF) membranes are applied for drinking water treatment/wastewater reuse, membrane fouling is an evitable problem, causing the loss of productivity over time. Polymeric membranes have been often reported to experience rapid and/or problematical fouling, restraining sustainable operation. Ceramic membranes can be effectively employed to treat impaired-quality source waters due to their inherent robustness in terms of physical and chemical stability. This research aimed to identify the effects of coagulation and/or ozonation on ceramic membrane filtration for seawater and wastewater (WW) effluent. Two different types of MF and UF ceramic membranes obtained by sintering (i.e., TAMI made of TiO2+ZrO2) and anodic oxidation process (i.e., AAO made of Al2O3) were employed for bench-scale tests. Precoagulation was shown to play an important role in both enhancing membrane filterability and natural organic matter (NOM) removal efficacy for treating a highorganic surface water. The most critical factors were found to be pH and coagulant dosage with the highest efficiency resulting under low pH and high coagulant dose. Due to the ozone-resistance nature of the ceramic membranes, preozonation allowed the ceramic membranes to be operated at higher flux, especially leading to significant flux improvement when treating seawater in the presence of calcium and magnesium. 4 Dissolved ozone in contact with the TAMI ceramic membrane surface accelerated the formation of hydroxyl (˙OH) radicals in WW effluent treatment. Flux restoration of both ceramic membranes, fouled with seawater and WW effluent, was efficiently achieved by high backwash (BW) pressure and ozone in chemically enhanced backwashing (CEB). Ceramic membranes exhibited a pH-dependent permeate flux while filtering WW effluent, showing reduced fouling with increased pH. On the other hand, for filtering seawater, differences in permeate flux between the two membranes was

  3. Planar ceramic membrane assembly and oxidation reactor system

    Science.gov (United States)

    Carolan, Michael Francis; Dyer, legal representative, Kathryn Beverly; Wilson, Merrill Anderson; Ohm, Ted R.; Kneidel, Kurt E.; Peterson, David; Chen, Christopher M.; Rackers, Keith Gerard; Dyer, deceased, Paul Nigel

    2007-10-09

    Planar ceramic membrane assembly comprising a dense layer of mixed-conducting multi-component metal oxide material, wherein the dense layer has a first side and a second side, a porous layer of mixed-conducting multi-component metal oxide material in contact with the first side of the dense layer, and a ceramic channeled support layer in contact with the second side of the dense layer. The planar ceramic membrane assembly can be used in a ceramic wafer assembly comprising a planar ceramic channeled support layer having a first side and a second side; a first dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the first side of the ceramic channeled support layer; a first outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the first dense layer; a second dense layer of mixed-conducting multi-component metal oxide material having an inner side and an outer side, wherein the inner side is in contact with the second side of the ceramic channeled layer; and a second outer support layer comprising porous mixed-conducting multi-component metal oxide material and having an inner side and an outer side, wherein the inner side is in contact with the outer side of the second dense layer.

  4. Gas phase fractionation method using porous ceramic membrane

    Science.gov (United States)

    Peterson, Reid A.; Hill, Jr., Charles G.; Anderson, Marc A.

    1996-01-01

    Flaw-free porous ceramic membranes fabricated from metal sols and coated onto a porous support are advantageously used in gas phase fractionation methods. Mean pore diameters of less than 40 .ANG., preferably 5-20 .ANG. and most preferably about 15 .ANG., are permeable at lower pressures than existing membranes. Condensation of gases in small pores and non-Knudsen membrane transport mechanisms are employed to facilitate and increase membrane permeability and permselectivity.

  5. NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

    International Nuclear Information System (INIS)

    Jerry Y.S. Lin; Jun-ichi Ida

    2001-01-01

    This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

  6. Performance and fouling characteristics of different pore-sized submerged ceramic membrane bioreactors (SCMBR).

    Science.gov (United States)

    Jin, Le; Ng, How Yong; Ong, Say Leong

    2009-01-01

    The membrane bioreactor (MBR), a combination of activated sludge process and the membrane separation system, has been widely used in wastewater treatment. However, 90% of MBR reported were employing polymeric membranes. The usage of ceramic membranes in MBR is quite rare. Four submerged ceramic membrane bioreactors (SCMBRs) with different membrane pore size were used in this study to treat sewage. The results showed that the desirable carbonaceous removal of 95% and ammonia nitrogen removal of 98% were obtained for all the SCMBRs. It was also showed that the ceramic membranes were able to reject some portions of the protein and carbohydrate, whereby the carbohydrate rejection rate was much higher than that of protein. Membrane pore size did not significantly affect the COD and TOC removal efficiencies, the composition of EPS and SMP or the membrane rejection rate, although slight differences were observed. The SCMBR with the biggest membrane pore size fouled fastest, and membrane pore size was a main contributor for the different fouling potential observed.

  7. Behavior of micro-particles in monolith ceramic membrane filtration with pre-coagulation.

    Science.gov (United States)

    Yonekawa, H; Tomita, Y; Watanabe, Y

    2004-01-01

    This paper is intended to clarify the characteristics unique to monolith ceramic membranes with pre-coagulation by referring to the behavior of micro-particles. Flow analysis and experiments have proved that monolith ceramic membranes show a unique flow pattern in the channels within the element, causing extremely rapid flocculation in the channel during dead-end filtration. It was assumed that charge-neutralized micro-particles concentrated near the membrane surface grow in size due to flocculation, and as a result, coarse micro-particles were taken up by the shearing force to flow out. As the dead end points of flow in all the channels are located near the end of the channels with higher filterability, most of the flocculated coarse particles are formed to a columnar cake intensively at the dead end point. Therefore cake layer forming on the membrane other than around the dead end point is alleviated. This behavior of particle flocculation and cake formation at the dead end point within the channels are unique characteristics of monolith ceramic membranes. This is why all monolith ceramic membrane water purification systems operating in Japan do not have pretreatment equipment for flocculation and sedimentation.

  8. Fabrication of Ceramic Membrane Chromatography for Biologics Purification

    Directory of Open Access Journals (Sweden)

    Maizirwan Mel

    2011-12-01

    Full Text Available Chromatography is one of the most important separation processes of choice for the recovery/purification of proteins and complex bio-structures. Fabrication of chromatographic membranes and their efficiency in the chromatography process has been the subject of many recent researches. In this study, a coin-like, 13 mm diameter and 3 mm thick, ceramic membrane was fabricated to be used as a chromatographic medium. The membrane is used to replace the conventional resin-based chromatography columns. Hydroxyapatite (HA powder was used as a material for the membrane fabrication. In this project, a HA powder was produced using starch as pore creating agents. Characterization processes were done for the ceramic membrane using the suitable apparatuses. Three parameters of the fabrication process (starch wt %, compaction pressure and sintering temperature were manipulated to optimize the performance of the membrane. The fabricated membrane was placed in a (FPLC system to be tested for its performance as an adsorptive membrane. (IMAC process was run by immobilizing Ni2+ ions at the membrane particles surfaces. NP protein of the (NDV was used to test the membrane's ability to bind Histidine-tagged proteins. The optimum set of process parameters that yielded in the highest porosity and good chromatogram was determined to be 5 wt % starch, 3000 psi compaction pressure and 1100°C sintering temperature.ABSTRAK: Kromatografi merupakan satu daripada proses pengasingan yang penting yang dipilih untuk perolehan/penapisan protein dan biostruktur yang kompleks. Pemfabrikatan membran kromatografi dan kecekapannya dalam proses kromatografi merupakan fokus beberapa kajian terkini. Dalam kajian ini, membran seramik berbentuk duit syiling, berdiameter 13 mm dengan ketebalan 3 mm, direka untuk digunakan sebagai perantara kromatografi. Membran ini digunakan untuk menggantikan turus kromatografi berasaskan resin yang lazim. Serbuk hidroksiapatit (HA digunakan sebagai bahan

  9. Positively charged microporous ceramic membrane for the removal of Titan Yellow through electrostatic adsorption.

    Science.gov (United States)

    Cheng, Xiuting; Li, Na; Zhu, Mengfu; Zhang, Lili; Deng, Yu; Deng, Cheng

    2016-06-01

    To develop a depth filter based on the electrostatic adsorption principle, positively charged microporous ceramic membrane was prepared from a diatomaceous earth ceramic membrane. The internal surface of the highly porous ceramic membrane was coated with uniformly distributed electropositive nano-Y2O3 coating. The dye removal performance was evaluated through pressurized filtration tests using Titan Yellow aqueous solution. It showed that positively charged microporous ceramic membrane exhibited a flow rate of 421L/(m(2)·hr) under the trans-membrane pressure of 0.03bar. Moreover it could effectively remove Titan Yellow with feed concentration of 10mg/L between pH3 to 8. The removal rate increased with the enhancement of the surface charge properties with a maximum rejection of 99.6%. This study provides a new and feasible method of removing organic dyes in wastewater. It is convinced that there will be a broad market for the application of charged ceramic membrane in the field of dye removal or recovery from industry wastewater. Copyright © 2016. Published by Elsevier B.V.

  10. Advanced Material-Ordered Nanotubular Ceramic Membranes Covalently Capped with Single-Wall Carbon Nanotubes

    Directory of Open Access Journals (Sweden)

    Samer Al-Gharabli

    2018-05-01

    Full Text Available Advanced ceramic materials with a well-defined nano-architecture of their surfaces were formed by applying a two-step procedure. Firstly, a primary amine was docked on the ordered nanotubular ceramic surface via a silanization process. Subsequently, single-wall carbon nanotubes (SWCNTs were covalently grafted onto the surface via an amide building block. Physicochemical (e.g., hydrophobicity, and surface free energy (SFE, mechanical, and tribological properties of the developed membranes were improved significantly. The design, preparation, and extended characterization of the developed membranes are presented. Tools such as high-resolution transmission electron microscopy (HR-TEM, single-area electron diffraction (SAED analysis, microscopy, tribology, nano-indentation, and Raman spectroscopy, among other techniques, were utilized in the characterization of the developed membranes. As an effect of hydrophobization, the contact angles (CAs changed from 38° to 110° and from 51° to 95° for the silanization of ceramic membranes 20 (CM20 and CM100, respectively. SWCNT functionalization reduced the CAs to 72° and 66° for ceramic membranes carbon nanotubes 20 (CM-CNT-20 and CM-CNT-100, respectively. The mechanical properties of the developed membranes improved significantly. From the nanotribological study, Young’s modulus increased from 3 to 39 GPa for CM-CNT-20 and from 43 to 48 GPa for pristine CM-CNT-100. Furthermore, the nanohardness increased by about 80% after the attachment of CNTs for both types of ceramics. The proposed protocol within this work for the development of functionalized ceramic membranes is both simple and efficient.

  11. Reactor vessel using metal oxide ceramic membranes

    Science.gov (United States)

    Anderson, Marc A.; Zeltner, Walter A.

    1992-08-11

    A reaction vessel for use in photoelectrochemical reactions includes as its reactive surface a metal oxide porous ceramic membrane of a catalytic metal such as titanium. The reaction vessel includes a light source and a counter electrode. A provision for applying an electrical bias between the membrane and the counter electrode permits the Fermi levels of potential reaction to be favored so that certain reactions may be favored in the vessel. The electrical biasing is also useful for the cleaning of the catalytic membrane.

  12. Water Reclamation Using a Ceramic Nanofiltration Membrane and Surface Flushing with Ozonated Water

    Science.gov (United States)

    Hoang, Anh T.; Okuda, Tetsuji; Takeuchi, Haruka; Tanaka, Hiroaki; Nghiem, Long D.

    2018-01-01

    A new membrane fouling control technique using ozonated water flushing was evaluated for direct nanofiltration (NF) of secondary wastewater effluent using a ceramic NF membrane. Experiments were conducted at a permeate flux of 44 L/m2h to evaluate the ozonated water flushing technique for fouling mitigation. Surface flushing with clean water did not effectively remove foulants from the NF membrane. In contrast, surface flushing with ozonated water (4 mg/L dissolved ozone) could effectively remove most foulants to restore the membrane permeability. This surface flushing technique using ozonated water was able to limit the progression of fouling to 35% in transmembrane pressure increase over five filtration cycles. Results from this study also heighten the need for further development of ceramic NF membrane to ensure adequate removal of pharmaceuticals and personal care products (PPCPs) for water recycling applications. The ceramic NF membrane used in this study showed approximately 40% TOC rejection, and the rejection of PPCPs was generally low and highly variable. It is expected that the fouling mitigation technique developed here is even more important for ceramic NF membranes with smaller pore size and thus better PPCP rejection. PMID:29671797

  13. Water Reclamation Using a Ceramic Nanofiltration Membrane and Surface Flushing with Ozonated Water

    Directory of Open Access Journals (Sweden)

    Takahiro Fujioka

    2018-04-01

    Full Text Available A new membrane fouling control technique using ozonated water flushing was evaluated for direct nanofiltration (NF of secondary wastewater effluent using a ceramic NF membrane. Experiments were conducted at a permeate flux of 44 L/m2h to evaluate the ozonated water flushing technique for fouling mitigation. Surface flushing with clean water did not effectively remove foulants from the NF membrane. In contrast, surface flushing with ozonated water (4 mg/L dissolved ozone could effectively remove most foulants to restore the membrane permeability. This surface flushing technique using ozonated water was able to limit the progression of fouling to 35% in transmembrane pressure increase over five filtration cycles. Results from this study also heighten the need for further development of ceramic NF membrane to ensure adequate removal of pharmaceuticals and personal care products (PPCPs for water recycling applications. The ceramic NF membrane used in this study showed approximately 40% TOC rejection, and the rejection of PPCPs was generally low and highly variable. It is expected that the fouling mitigation technique developed here is even more important for ceramic NF membranes with smaller pore size and thus better PPCP rejection.

  14. Salt splitting with ceramic membranes

    International Nuclear Information System (INIS)

    Kurath, D.

    1996-01-01

    The purpose of this task is to develop ceramic membrane technologies for salt splitting of radioactively contaminated sodium salt solutions. This technology has the potential to reduce the low-level waste (LLW) disposal volume, the pH and sodium hydroxide content for subsequent processing steps, the sodium content of interstitial liquid in high-level waste (HLW) sludges, and provide sodium hydroxide free of aluminum for recycle within processing plants at the DOE complex. Potential deployment sites include Hanford, Savannah River, and Idaho National Engineering Laboratory (INEL). The technical approach consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON). As the name implies, sodium ions are transported rapidly through these ceramic crystals even at room temperatures

  15. Comprehensive Study on Ceramic Membranes for Low‐Cost Microbial Fuel Cells

    Science.gov (United States)

    Pasternak, Grzegorz; Greenman, John

    2016-01-01

    Abstract Microbial fuel cells (MFCs) made with different types of ceramic membranes were investigated to find a low‐cost alternative to commercially available proton exchange membranes. The MFCs operated with fresh human urine as the fuel. Pyrophyllite and earthenware produced the best performance to reach power densities of 6.93 and 6.85 W m−3, respectively, whereas mullite and alumina achieved power densities of 4.98 and 2.60 W m−3, respectively. The results indicate the dependence of bio‐film growth and activity on the type of ceramic membrane applied. The most favourable conditions were created in earthenware MFCs. The performance of the ceramic membranes was related to their physical and chemical properties determined by environmental scanning electron microscopy and energy dispersive X‐ray spectroscopy. The cost of mullite, earthenware, pyrophyllite and alumina was estimated to be 13.61, 4.14, 387.96 and 177.03 GBP m−2, respectively. The results indicate that earthenware and mullite are good substitutes for commercially available proton exchange membranes, which makes the MFC technology accessible in developing countries. PMID:26692569

  16. Chemical and microstructural analyses for heavy metals removal from water media by ceramic membrane filtration.

    Science.gov (United States)

    Ali, Asmaa; Ahmed, Abdelkader; Gad, Ali

    2017-01-01

    This study aims to investigate the ability of low cost ceramic membrane filtration in removing three common heavy metals namely; Pb 2+ , Cu 2+ , and Cd 2+ from water media. The work includes manufacturing ceramic membranes with dimensions of 15 by 15 cm and 2 cm thickness. The membranes were made from low cost materials of local clay mixed with different sawdust percentages of 0.5%, 2.0%, and 5.0%. The used clay was characterized by X-ray diffraction (XRD) and X-ray fluorescence analysis. Aqueous solutions of heavy metals were prepared in the laboratory and filtered through the ceramic membranes. The influence of the main parameters such as pH, initial driving pressure head, and concentration of heavy metals on their removal efficiency by ceramic membranes was investigated. Water samples were collected before and after the filtration process and their heavy metal concentrations were determined by chemical analysis. Moreover, a microstructural analysis using scanning electronic microscope (SEM) was performed on ceramic membranes before and after the filtration process. The chemical analysis results showed high removal efficiency up to 99% for the concerned heavy metals. SEM images approved these results by showing adsorbed metal ions on sides of the internal pores of the ceramic membranes.

  17. Ceramic membrane fouling during ultrafiltration of oil/water emulsions: roles played by stabilization surfactants of oil droplets.

    Science.gov (United States)

    Lu, Dongwei; Zhang, Tao; Ma, Jun

    2015-04-07

    Oil/water (O/W) emulsion stabilized by surfactants is the part of oily wastewater that is most difficult to handle. Ceramic membrane ultrafiltration presently is an ideal process to treat O/W emulsions. However, little is known about the fouling mechanism of the ceramic membrane during O/W emulsion treatment. This paper investigated how stabilization surfactants of O/W emulsions influence the irreversible fouling of ceramic membranes during ultrafiltration. An unexpected phenomenon observed was that irreversible fouling was much less when the charge of the stabilization surfactant of O/W emulsions is opposite to the membrane. The less ceramic membrane fouling in this case was proposed to be due to a synergetic steric effect and demulsification effect which prevented the penetration of oil droplets into membrane pores and led to less pore blockage. This proposed mechanism was supported by cross section images of fouled and virgin ceramic membranes taken with scanning electron microscopy, regression results of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged to the stabilization surfactant should be applied in ultrafiltration of O/W emulsions to alleviate irreversible membrane fouling. It could be a useful rule for ceramic membrane ultrafiltration of oily wastewater.

  18. Ceramic membrane fouling during ultrafiltration of oil/water emulsions: Roles played by stabilization surfactants of oil droplets

    KAUST Repository

    Lu, Dongwei

    2015-04-07

    Oil/water (O/W) emulsion stabilized by surfactants is the part of oily wastewater that is most difficult to handle. Ceramic membrane ultrafiltration presently is an ideal process to treat O/W emulsions. However, little is known about the fouling mechanism of the ceramic membrane during O/W emulsion treatment. This paper investigated how stabilization surfactants of O/W emulsions influence the irreversible fouling of ceramic membranes during ultrafiltration. An unexpected phenomenon observed was that irreversible fouling was much less when the charge of the stabilization surfactant of O/W emulsions is opposite to the membrane. The less ceramic membrane fouling in this case was proposed to be due to a synergetic steric effect and demulsification effect which prevented the penetration of oil droplets into membrane pores and led to less pore blockage. This proposed mechanism was supported by cross section images of fouled and virgin ceramic membranes taken with scanning electron microscopy, regression results of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged to the stabilization surfactant should be applied in ultrafiltration of O/W emulsions to alleviate irreversible membrane fouling. It could be a useful rule for ceramic membrane ultrafiltration of oily wastewater. © 2015 American Chemical Society.

  19. Fabrication of silica ceramic membrane via sol-gel dip-coating method at different nitric acid amount

    Science.gov (United States)

    Kahlib, N. A. Z.; Daud, F. D. M.; Mel, M.; Hairin, A. L. N.; Azhar, A. Z. A.; Hassan, N. A.

    2018-01-01

    Fabrication of silica ceramics via the sol-gel method has offered more advantages over other methods in the fabrication of ceramic membrane, such as simple operation, high purity homogeneous, well defined-structure and complex shapes of end products. This work presents the fabrication of silica ceramic membrane via sol-gel dip-coating methods by varying nitric acid amount. The nitric acid plays an important role as catalyst in fabrication reaction which involved hydrolysis and condensation process. The tubular ceramic support, used as the substrate, was dipped into the sol of Tetrethylorthosilicate (TEOS), distilled water and ethanol with the addition of nitric acid. The fabricated silica membrane was then characterized by (Field Emission Scanning Electron Microscope) FESEM and (Fourier transform infrared spectroscopy) FTIR to determine structural and chemical properties at different amount of acids. From the XRD analysis, the fabricated silica ceramic membrane showed the existence of silicate hydrate in the final product. FESEM images indicated that the silica ceramic membrane has been deposited on the tubular ceramic support as a substrate and penetrate into the pore walls. The intensity peak of FTIR decreased with increasing of amount of acids. Hence, the 8 ml of acid has demonstrated the appropriate amount of catalyst in fabricating good physical and chemical characteristic of silica ceramic membrane.

  20. Cross flow microfiltration of oil-water emulsions using clay based ceramic membrane support and TiO2 composite membrane

    Directory of Open Access Journals (Sweden)

    Kanchapogu Suresh

    2017-09-01

    Full Text Available The main objective of this work is to study the effect of cross flow filtration conditions on the separation of oily wastewater using ceramic support and TiO2 membrane. Firstly, the low cost clay based ceramic membrane support was prepared by uniaxial compaction method using combination of pyrophyllite, quartz, feldspar, kaolin, ball clay and calcium carbonate along with PVA as a binder. Subsequently, TiO2 composite membrane was fabricated via hydrothermal route employing TiO2 sol derived from TiCl4 and NH4OH solution. Cross flow microfiltration investigations were carried out by utilizing oil-water emulsion concentration of 200 mg/L at three distinct applied pressures (69–207 kPa and three cross flow velocities (0.0885, 0.1327, and 0.1769 m/s. Compared to ceramic support, TiO2 composite membrane demonstrates better performance in terms of flux and removal efficiency of oil and also the rate of flux decline during filtration operation is lower due to highly hydrophilic surface of the TiO2 membrane. TiO2 membrane displays the oil removal efficiency of 99% in the entire range of applied pressures investigation, while ceramic support shows 93–96% of oil removal.

  1. A submerged ceramic membrane reactor for the p-nitrophenol hydrogenation over nano-sized nickel catalysts.

    Science.gov (United States)

    Chen, R Z; Sun, H L; Xing, W H; Jin, W Q; Xu, N P

    2009-02-01

    The catalytic hydrogenation of p-nitrophenol to p-aminophenol over nano-sized nickel catalysts was carried out in a submerged ceramic membrane reactor. It has been demonstrated that the submerged ceramic membrane reactor is more suitable for the p-nitrophenol hydrogenation over nano-sized nickel catalysts compared with the side-stream ceramic membrane reactor, and the membrane module configuration has a great influence on the reaction rate of p-nitrophenol hydrogenation and the membrane treating capacity. The deactivation of nano-sized nickel is mainly caused by the adsorption of impurity on the surface of nickel and the increase of oxidation degree of nickel.

  2. Forced-flow bioreactor for sucrose inversion using ceramic membrane activated by silanization.

    Science.gov (United States)

    Nakajima, M; Watanabe, A; Jimbo, N; Nishizawa, K; Nakao, S

    1989-02-20

    A forced-flow enzyme membrane reactor system for sucrose inversion was investigated using three ceramic membranes having different pore sizes. Invertase was immobilized chemically to the inner surface of a ceramic membrane activated by a silane-glutaraldehyde technique. With the cross-flow filtration of sucrose solution, the reaction rate was a function of the permeate flux, easily controlled by pressure. Using 0.5 microm support pore size of membrane, the volumetric productivity obtained was 10 times higher than that in a reported immobilized enzyme column reactor, with a short residence time of 5 s and 100% conversion of the sucrose inversion.

  3. Precursors-Derived Ceramic Membranes for High-Temperature Separation of Hydrogen

    OpenAIRE

    Yuji, Iwamoto

    2007-01-01

    This review describes recent progress in the development of hydrogen-permselective ceramic membranes derived from organometallic precursors. Microstructure and gas transport property of microporous amorphous silica-based membranes are briefly described. Then, high-temperature hydrogen permselectivity, hydrothermal stability as well as hydrogen/steam selectivity of the amorphous silica-based membranes are discussed from a viewpoint of application to membrane reactors for conversion enhancement...

  4. Pre-Combustion Carbon Dioxide Capture by a New Dual Phase Ceramic-Carbonate Membrane Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Jerry Y. S. [Arizona State Univ., Tempe, AZ (United States)

    2015-01-31

    This report documents synthesis, characterization and carbon dioxide permeation and separation properties of a new group of ceramic-carbonate dual-phase membranes and results of a laboratory study on their application for water gas shift reaction with carbon dioxide separation. A series of ceramic-carbonate dual phase membranes with various oxygen ionic or mixed ionic and electronic conducting metal oxide materials in disk, tube, symmetric, and asymmetric geometric configurations was developed. These membranes, with the thickness of 10 μm to 1.5 mm, show CO2 permeance in the range of 0.5-5×10-7 mol·m-2·s-1·Pa-1 in 500-900°C and measured CO2/N2 selectivity of up to 3000. CO2 permeation mechanism and factors that affect CO2 permeation through the dual-phase membranes have been identified. A reliable CO2 permeation model was developed. A robust method was established for the optimization of the microstructures of ceramic-carbonate membranes. The ceramic-carbonate membranes exhibit high stability for high temperature CO2 separations and water gas shift reaction. Water gas shift reaction in the dual-phase membrane reactors was studied by both modeling and experiments. It is found that high temperature syngas water gas shift reaction in tubular ceramic-carbonate dual phase membrane reactor is feasible even without catalyst. The membrane reactor exhibits good CO2 permeation flux, high thermal and chemical stability and high thermal shock resistance. Reaction and separation conditions in the membrane reactor to produce hydrogen of 93% purity and CO2 stream of >95% purity, with 90% CO2 capture have been identified. Integration of the ceramic-carbonate dual-phase membrane reactor with IGCC process for carbon dioxide capture was analyzed. A methodology was developed to identify optimum operation conditions for a

  5. Application of ceramic membranes for seawater reverse osmosis (SWRO) pre-treatment

    KAUST Repository

    Hamad, Juma

    2013-05-30

    Low-pressure (microfiltration/ultrafiltration (MF/UF)) membranes are being increasingly used as pre-treatment, prior to seawater reverse osmosis (SWRO). The objective of pre-treatment before reverse osmosis (RO) membranes is to remove undesirable and particulate fouling materials (algae, suspended and colloidal particles). Also, a pre-treatment barrier reduces organics and provides better feed water quality for RO membranes. MF and UF pre-treatment prior to SWRO provides Low Silt Density Index (SDI) values recommended for RO operation. Ceramic membranes are more attractive as they made of more chemically resistant materials, which allow for more stable operation and aggressive backwashing (BW) and cleaning. A pilot plant with a monolith ceramic MF membrane (0.1 μm pore size) from METAWATER was used to carry out the study. Red Sea water pumped from a distance of 700 m offshore from Thuwal (Kingdom of Saudi Arabia) was used as feed water. The pilot plant was operated automatically at constant flux of 150 LMH that involved BW, air flushing and forward flushing at the end of filtration cycle. Seawater permeates were used for hydraulic BW, while sodium hypochlorite, citric acid and sodium hydroxide were used for chemical cleaning (CIP) to restore the membrane permeability after use. Filtration cycles of 2.5 h were adopted for initial experiments. Aggressive BW flux of 1,800 LMH for 15 s, air flushing of 4 bars for 10 s and forward flushing of 300 LMH for 40 s were applied for regular membrane hydraulic cleaning. The increase of membrane resistances over time was monitored. Further studies were also performed by using Anopore ceramic membranes AAO100 (pore sizes of 0.1 μm) using a constant pressure bench-scale set-up. The feed water and permeate were analysed using an SDI unit, flow cytometre (FCM) and liquid chromatography with organic carbon detection (LC-OCD). The results showed that ceramic membrane filtration reduced the SDI15 of seawater from 6.1 to 2.1 which

  6. Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

    Directory of Open Access Journals (Sweden)

    Mehrdad Ebrahimi

    2015-12-01

    Full Text Available Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

  7. Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration.

    Science.gov (United States)

    Ebrahimi, Mehrdad; Busse, Nadine; Kerker, Steffen; Schmitz, Oliver; Hilpert, Markus; Czermak, Peter

    2015-12-31

    Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

  8. Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

    OpenAIRE

    Ebrahimi, Mehrdad; Busse, Nadine; Kerker, Steffen; Schmitz, Oliver; Hilpert, Markus; Czermak, Peter

    2015-01-01

    Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluen...

  9. Cross flow microfiltration of oil-water emulsions using clay based ceramic membrane support and TiO2 composite membrane

    OpenAIRE

    Kanchapogu Suresh; G. Pugazhenthi

    2017-01-01

    The main objective of this work is to study the effect of cross flow filtration conditions on the separation of oily wastewater using ceramic support and TiO2 membrane. Firstly, the low cost clay based ceramic membrane support was prepared by uniaxial compaction method using combination of pyrophyllite, quartz, feldspar, kaolin, ball clay and calcium carbonate along with PVA as a binder. Subsequently, TiO2 composite membrane was fabricated via hydrothermal route employing TiO2 sol derived fro...

  10. CO2 separation from biogas with ceramic membranes

    International Nuclear Information System (INIS)

    Fassauer, Burkhardt; Richter, Hannes; Schwarz, Bjoern; Reger-Wagner, Norman; Kaemnitz, Susanne; Lubenau, Udo; Mothes, Raimund

    2015-01-01

    Biogas contains after the production of up to 55% CO 2 . In order to use biogas as a fuel or to feed it into the natural gas network, it must be purified before. Adsorption and scrubbing processes are primarily used technically. Membrane processes offer the advantage of continuous operation and a simple modular and flexible system design, which imply relatively low investment costs and low energy needs. Moreover, membrane systems can be started up and shut down quickly without any problems. Ceramic membranes are characterised by high stability (thermal, chemical, mechanical) and very high flows in comparison to polymeric membranes. [de

  11. Treatment of domestic wastewater with an anaerobic ceramic membrane bioreactor (AnCMBR).

    Science.gov (United States)

    Yue, Xiaodi; Koh, Yoong Keat Kelvin; Ng, How Yong

    2015-01-01

    In this study, a ceramic membrane with a pore size of 80 nm was incorporated into an anaerobic membrane bioreactor for excellent stability and integrity. Chemical oxygen demand (COD) removal efficiencies by biodegradation reached 78.6 ± 6.0% with mixed liquor suspended solids (MLSS) of 12.8 ± 1.2 g/L. Even though the total methane generated was 0.3 ± 0.03 L/g CODutilized, around 67.4% of it dissolved in permeate and was lost beyond collection. As a result, dissolved methane was 2.7 times of the theoretical saturating concentration calculated from Henry's law. When transmembrane pressure (TMP) of the ceramic membrane reached 30 kPa after 25.3 d, 95.2% of the total resistance was attributed to the cake layer, which made it the major contributor to membrane fouling. Compared to the mixed liquor, cake layer was rich in colloids and soluble products that could bind the solids to form a dense cake layer. The Methanosarcinaceae family preferred to attach to the ceramic membranes.

  12. Ceramic oxygen transport membrane array reactor and reforming method

    Science.gov (United States)

    Kelly, Sean M.; Christie, Gervase Maxwell; Robinson, Charles; Wilson, Jamie R; Gonzalez, Javier E.; Doraswami, Uttam R.

    2017-10-03

    The invention relates to a commercially viable modular ceramic oxygen transport membrane system for utilizing heat generated in reactively-driven oxygen transport membrane tubes to generate steam, heat process fluid and/or provide energy to carry out endothermic chemical reactions. The system provides for improved thermal coupling of oxygen transport membrane tubes to steam generation tubes or process heater tubes or reactor tubes for efficient and effective radiant heat transfer.

  13. Evaluation of clayey masses compositions starting from the residue incorporation of the red ceramic industry to obtain tubular ceramic membranes; Avaliacao das composicoes de massas argilosas a partir da incorporacao de residuo da industria de ceramica vermelha na obtencao de membranas ceramicas tubulares

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Adriano Lima da; Chaves, Alexsandra Cristina; Luna, Carlos Bruno Barreto; Neves, Gelmires de Araujo; Lira, Helio de Lucena, E-mail: adrianolimadasilva@hotmail.com, E-mail: alexsandra.chaves@ifap.edu.br, E-mail: brunobarretodemaufcg@hotmail.com, E-mail: gelmires@ufcg.edu.br, E-mail: helio@ufcg.edu.br [Universidade Federal de Campina Grande (UAEMa/CCT/UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

    2017-01-15

    The inappropriate residue disposal of red ceramic industry is very high. Nowadays, one of the major challenges is the investigation of processes to obtain alternative materials, enabling the use of these residues to manufacture new materials. This work's objective is to study clayey masses' compositions starting from the residue incorporation of the red ceramic industry to be used in tubular ceramic membranes. Two compositions of ceramic masses were established, composition A (50% of residue) and composition B (70% of residue). Granulometric analysis of the ceramic masses presented an average size of particles, what indicates membranes in the microfiltration scale. Another observed factor is related to the increase of residue amount, what favored a decrease in the ceramic mass' plasticity. A rise in the apparent porosity was also observed, probably because of a possible growing in the bigger pores numbers, due to the sintering high temperature and the elevation of residue quantity itself. (author)

  14. Effects of dissolved organic matters (DOMs) on membrane fouling in anaerobic ceramic membrane bioreactors (AnCMBRs) treating domestic wastewater.

    Science.gov (United States)

    Yue, Xiaodi; Koh, Yoong Keat Kelvin; Ng, How Yong

    2015-12-01

    Anaerobic membrane bioreactors (AnMBRs) have been regarded as a potential solution to achieve energy neutrality in the future wastewater treatment plants. Coupling ceramic membranes into AnMBRs offers great potential as ceramic membranes are resistant to corrosive chemicals such as cleaning reagents and harsh environmental conditions such as high temperature. In this study, ceramic membranes with pore sizes of 80, 200 and 300 nm were individually mounted in three anaerobic ceramic membrane bioreactors (AnCMBRs) treating real domestic wastewater to examine the treatment efficiencies and to elucidate the effects of dissolved organic matters (DOMs) on fouling behaviours. The average overall chemical oxygen demands (COD) removal efficiencies could reach around 86-88%. Although CH4 productions were around 0.3 L/g CODutilised, about 67% of CH4 generated was dissolved in the liquid phase and lost in the permeate. When filtering mixed liquor of similar properties, smaller pore-sized membranes fouled slower in long-term operations due to lower occurrence of pore blockages. However, total organic removal efficiencies could not explain the fouling behaviours. Liquid chromatography-organic carbon detection, fluorescence spectrophotometer and high performance liquid chromatography coupled with fluorescence and ultra-violet detectors were used to analyse the DOMs in detail. The major foulants were identified to be biopolymers that were produced in microbial activities. One of the main components of biopolymers--proteins--led to different fouling behaviours. It is postulated that the proteins could pass through porous cake layers to create pore blockages in membranes. Hence, concentrations of the DOMs in the soluble fraction of mixed liquor (SML) could not predict membrane fouling because different components in the DOMs might have different interactions with membranes. Copyright © 2015 Elsevier Ltd. All rights reserved.

  15. Salt splitting using ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D.E. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-10-01

    Many radioactive aqueous wastes in the DOE complex have high concentrations of sodium that can negatively affect waste treatment and disposal operations. Sodium can decrease the durability of waste forms such as glass and is the primary contributor to large disposal volumes. Waste treatment processes such as cesium ion exchange, sludge washing, and calcination are made less efficient and more expensive because of the high sodium concentrations. Pacific Northwest National Laboratory (PNNL) and Ceramatec Inc. (Salt Lake City UT) are developing an electrochemical salt splitting process based on inorganic ceramic sodium (Na), super-ionic conductor (NaSICON) membranes that shows promise for mitigating the impact of sodium. In this process, the waste is added to the anode compartment, and an electrical potential is applied to the cell. This drives sodium ions through the membrane, but the membrane rejects most other cations (e.g., Sr{sup +2}, Cs{sup +}). The charge balance in the anode compartment is maintained by generating H{sup +} from the electrolysis of water. The charge balance in the cathode is maintained by generating OH{sup {minus}}, either from the electrolysis of water or from oxygen and water using an oxygen cathode. The normal gaseous products of the electrolysis of water are oxygen at the anode and hydrogen at the cathode. Potentially flammable gas mixtures can be prevented by providing adequate volumes of a sweep gas, using an alternative reductant or destruction of the hydrogen as it is generated. As H{sup +} is generated in the anode compartment, the pH drops. The process may be operated with either an alkaline (pH>12) or an acidic anolyte (pH <1). The benefits of salt splitting using ceramic membranes are (1) waste volume reduction and reduced chemical procurement costs by recycling of NaOH; and (2) direct reduction of sodium in process streams, which enhances subsequent operations such as cesium ion exchange, calcination, and vitrification.

  16. The use of ceramic membranes for radioactive solutions purification

    International Nuclear Information System (INIS)

    Zakrzewska-Trznadel, G.

    2002-01-01

    Membrane permeation combined with complexation was tested for radioactive wastes processing purpose. The results of experiments with MEMBRALOX and CeRAM INSIDE filtering elements are presented in the paper. The pore size of ceramic membranes was in 1kD-100 nm range. The experiments were performed with non-active and with radioactive model solutions and original radioactive waste samples. To achieve high decontamination factors the process was enhanced by chemical complexation. Such complexants as poly(acrylic) acid and polyacrylic)acid salts of different crosslinking, polyethylenimine and cyanoferrates were tested. The experiments showed the significant increase of retention and decontamination factors while before ultrafiltration macromolecular ligands were added. The effectiveness of complexation by each ligand is strongly dependent on pH and alkali metals concentration. (author)

  17. Deposition and consolidation of porous ceramic films for membrane separation

    DEFF Research Database (Denmark)

    Elmøe, Tobias Dokkedal; Tricoli, Antonio; Johannessen, Tue

    The deposition of porous ceramic films for membrane separation can be done by several processes such as thermophoresis [1], dip-coating [2] and spray pyrolysis [3]. Here we present a high-speed method, in which ceramic nano-particles form a porous film by filtration on top of a porous ceramic...... substrate [4]. Ceramic nano-particles are generated in a flame, using either a premixed (gas) flame, in which a metal-oxide precursor is evaporated in an N2 stream, which is combusted with methane and air, or using a flame spray pyrolysis, in which a liquid metal-oxide precursor is sprayed through a nozzle...

  18. Alternative movement : collaborative project has researchers looking to ceramic membranes to improve produced water treatment

    Energy Technology Data Exchange (ETDEWEB)

    Wells, P.

    2009-10-15

    Ceramic membranes have high chemical and thermal stability coupled with mechanical strength and are therefore used in a range of microfiltration, ultrafiltration and nanofiltration applications. This article described a new technology that involves the use of ceramic membranes in the treatment of produced water in thermal heavy oil recovery operations. The efficacy of advanced ceramic nano-membrane technology (CMT) is being examined in bench-scale experiments at the Southern Alberta Institute of Technology (SAIT) in collaboration with the department of chemical and petroleum engineering at the University of Calgary. In one project, next-generation ceramic membrane technology is being used as part of the overall treatment process of produced water. The project is funded through a Canadian Association of Petroleum Producers fund and the Alberta Department of Energy. It is facilitated by the Petroleum Technology Alliance Canada in an effort to find cost-effective treatment solutions for recycling produced water for the conventional oil and gas industry. The key objective is to increase the amount of produced water that can be reused rather than disposed into deep saline aquifers. The research focuses on the pre-treatment of produced water and related salt impacted water by using ceramic membranes for the removal of organic compounds for beneficial reuse downstream. Ceramic membranes consist of a multilayer system and their performance depends on the separation and permeation properties of the membrane as well as its mechanical integrity. It was concluded that the CMT findings will be beneficial to the oil and gas industry in providing practical solutions for the challenging issues associated with de-oiling and produced water treatment. 2 figs.

  19. Progress in Treatment of Oily Wastewater by Inorganic Porous Ceramic Membrane

    Directory of Open Access Journals (Sweden)

    Dai Xiaoyuan

    2017-01-01

    Full Text Available The composition and complexity of oily wastewater contains many solid particles, free oil, emulsified oil and so on.It brought about a series of environmental pollution problems when oily wastewater was directly discharged into rivers, lakes and other water bodies. Therefore, researchers are committed to study how to deal with oily wastewater to deal with oily wastewater to apply it to meet the requirements of water injection.Inorganic porous ceramic membrane has excellent properties among many filtering methods. For example, high temperature and high pressure resistance, resistance to acid and alkali, low energy consumption, no pollution to the environment and has a good prospect in the field of oily wastewater treatment, which has attracted the attention of many scholars not only at home but also on abroad. This article describes the present situation of the research on the treatment of oily wastewater by ceramic membrane in recent years, and expounded the significance of the treatment of oily wastewater to people’s lives and makes an expectation for the development of inorganic porous ceramic membrane in the future.

  20. Field testing of polymeric mesh and ash-based ceramic membranes ...

    African Journals Online (AJOL)

    This paper presents the initial findings of field testing of 2 low-cost membrane filters, viz. 30 ìm polymeric mesh and 2–6 ìm macroporous waste-ash based ceramic filter, in a submerged membrane bioreactor (MBR) employing batch anoxic and aerobic conditions. The influent was raw wastewater from a residential complex ...

  1. A dense cell retention culture system using stirred ceramic membrane reactor.

    Science.gov (United States)

    Suzuki, T; Sato, T; Kominami, M

    1994-11-20

    A novel reactor design incorporating porous ceramic tubes into a stirred jar fermentor was developed. The stirred ceramic membrane reactor has two ceramic tubular membrane units inside the vessel and maintains high filtration flux by alternating use for filtering and recovering from clogging. Each filter unit was linked for both extraction of culture broth and gas sparging. High permeability was maintained for long periods by applying the periodical control between filtering and air sparging during the stirred retention culture of Saccharomyces cerevisiae. The ceramic filter aeration system increased the k(L)a to about five times that of ordinary gas sparing. Using the automatic feeding and filtering system, cell mass concentration reached 207 g/L in a short time, while it was 64 g/L in a fed-batch culture. More than 99% of the growing cells were retained in the fermentor by the filtering culture. Both yield and productivity of cells were also increased by controlling the feeding of fresh medium and filtering the supernatant of the dense cells culture. (c) 1994 John Wiley & Sons, Inc.

  2. Ceramic membranes with mixed conductivity and their application

    International Nuclear Information System (INIS)

    Kozhevnikov, V L; Leonidov, I A; Patrakeev, M V

    2013-01-01

    Data on the catalytic reactors with ceramic membranes possessing mixed oxygen ion and electronic conductivity that make it possible to integrate the processes of oxygen separation and oxidation are analyzed and generalized. The development of this approach is of interest for the design of energy efficient and environmentally friendly processes for processing natural gas and other raw materials. The general issues concerning the primary processing of light alkanes in reactors with oxygen separating membranes are expounded and general demands to the membrane materials are discussed. Particular attention is paid to the process of oxidative conversion of methane to synthesis gas. The bibliography includes 110 references

  3. Comparison of filtration and treatment performance between polymeric and ceramic membranes in anaerobic membrane bioreactor treatment of domestic wastewater

    KAUST Repository

    Jeong, Yeongmi

    2018-02-28

    The feasibility of an anaerobic ceramic membrane bioreactor (AnCMBR) was investigated by comparison with a conventional anaerobic membrane bioreactor (AnMBR). With regard to treatment performance, the AnCMBR achieved higher organic removal rates than the AnMBR because the ceramic membranes retained a high concentration of biomass in the reactor. Despite a high mixed liquor suspended solid (MLSS) concentration, the AnCMBR exhibited lower membrane fouling. To elucidate effects of sludge properties on membrane fouling in the AnCMBR and AnMBR, soluble microbial products (SMPs) and extracellular polymeric substances (EPSs) were analyzed. The SMP and EPS concentrations in the AnCMBR were higher than in the AnMBR. This may be because some suspended solids bio-degraded and likely released protein-like SMPs in the AnCMBR. Hydrophobicity and surface charges were analyzed; the sludge in the AnCMBR was found to be more hydrophobic and less negative than in the AnMBR because protein was abundant in the AnCMBR. Despite the adverse properties of the sludge in the AnCMBR, it showed more stable filtration performance than the AnMBR. This is because the alumina-based ceramic membrane had a superhydrophilic surface and could thus mitigate membrane fouling by hydrophilic-hydrophobic repulsion. The findings from this study have significant implications for extending the application of AnCMBRs to, for example, treatment of high-strength organic waste such as food waste or livestock manure.

  4. Comparison of filtration and treatment performance between polymeric and ceramic membranes in anaerobic membrane bioreactor treatment of domestic wastewater

    KAUST Repository

    Jeong, Yeongmi; Kim, Youngjin; Jin, Yongxun; Hong, Seungkwan; Park, Chanhyuk

    2018-01-01

    The feasibility of an anaerobic ceramic membrane bioreactor (AnCMBR) was investigated by comparison with a conventional anaerobic membrane bioreactor (AnMBR). With regard to treatment performance, the AnCMBR achieved higher organic removal rates than the AnMBR because the ceramic membranes retained a high concentration of biomass in the reactor. Despite a high mixed liquor suspended solid (MLSS) concentration, the AnCMBR exhibited lower membrane fouling. To elucidate effects of sludge properties on membrane fouling in the AnCMBR and AnMBR, soluble microbial products (SMPs) and extracellular polymeric substances (EPSs) were analyzed. The SMP and EPS concentrations in the AnCMBR were higher than in the AnMBR. This may be because some suspended solids bio-degraded and likely released protein-like SMPs in the AnCMBR. Hydrophobicity and surface charges were analyzed; the sludge in the AnCMBR was found to be more hydrophobic and less negative than in the AnMBR because protein was abundant in the AnCMBR. Despite the adverse properties of the sludge in the AnCMBR, it showed more stable filtration performance than the AnMBR. This is because the alumina-based ceramic membrane had a superhydrophilic surface and could thus mitigate membrane fouling by hydrophilic-hydrophobic repulsion. The findings from this study have significant implications for extending the application of AnCMBRs to, for example, treatment of high-strength organic waste such as food waste or livestock manure.

  5. Dense ceramic membranes: A review of the state of the art

    Directory of Open Access Journals (Sweden)

    Kozhukharov, V.

    1999-02-01

    Full Text Available During the past several years the concepts of oxygen permeation through mixed valency ceramic membranes possess special interest. In this context, a classification and brief review of the major membrane ceramic materials will be presented. The focus will be on dense ceramic membranes as elements for advanced application. A discussion will be proposed for mixed conductor ceramics as perovskite ABO3 compounds. Dense membranes on perovskite base are the object of the present review and some details about processing and characterization of double (A- and B-site substituted La1-x Sr(BaxCo0.8Fe0.2O3-d perovskites will be presented.

    El concepto de permeación de oxígeno a través de membranas cerámicas de valencia mixta, ha venido adquiriendo especial relevancia a lo largo de los últimos años. En este contexto se hace se efectúa una clasificación y breve revisión de los materiales cerámicos más relevantes utilizados como membranas. En particular se orienta la descripción hacia las membranas cerámicas densas para aplicaciones avanzadas. Se propone un análisis de los conductores cerámicos mixtos, como los compuestos de tipo perovskita ABO3. Se realiza una revisión de los materiales de este tipo existentes, así como se describen algunos aspectos sobre el procesamiento y caracterización de las perovskitas tipo La1-x Sr(BaxCo0.8Fe0.2O3-d doblemente sustituidas (lugares A- y B-.

  6. Removal of bacteriophages with different surface charges by diverse ceramic membrane materials in pilot spiking tests.

    Science.gov (United States)

    Hambsch, B; Bösl, M; Eberhagen, I; Müller, U

    2012-01-01

    This study examines mechanisms for removal of bacteriophages (MS2 and phiX174) by ceramic membranes without application of flocculants. The ceramic membranes considered included ultra- and microfiltration membranes of different materials. Phages were spiked into the feed water in pilot scale tests in a waterworks. The membranes with pore sizes of 10 nm provided a 2.5-4.0 log removal of the phages. For pore sizes of 50 nm, the log removal dropped to 0.96-1.8. The membrane with a pore size of 200 nm did not remove phages. So, the removal of both MS2- and phiX174-phages depended on the pore size of the membranes. But apart from pore size also other factors influence the removal of phages. Removal was 0.5-0.9 log higher for MS2-phages compared with phiX174-phages. Size exclusion seems to be the major but not the only mechanism which influences the efficiency of phage removal by ceramic membranes.

  7. Salt splitting of sodium-dominated radioactive waste using ceramic membranes

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Carlson, C.D.; Virkar, A.; Joshi, A.

    1994-08-01

    The potential for salt splitting of sodium dominated radioactive wastes by use of a ceramic membrane is reviewed. The technical basis for considering this processing technology is derived from the technology developed for battery and chlor-alkali chemical industry. Specific comparisons are made with the commercial organic membranes which are the standard in nonradioactive salt splitting. Two features of ceramic membranes are expected to be especially attractive: high tolerance to gamma irradiation and high selectivity between sodium and other ions. The objective of the salt splitting process is to separate nonradioactive sodium from contaminated sodium salts prior to other pretreatment processes in order to: (1) concentrate the waste in order to reduce the volume of subsequent additives and capacity of equipment, (2) decrease the pH of the waste in preparation for further processing, and (3) provide sodium with very low radioactivity levels for caustic washing of sludge or low level and mixed waste vitrification

  8. Newly Developed Ceramic Membranes for Dehydration and Separation of Organic Mixtures by Pervaporation

    NARCIS (Netherlands)

    Gemert, van R.W.; Cuperus, F.P.

    1995-01-01

    Polymeric pervaporation membranes sometimes show great variety in performance when they are alternately used for different solvent mixtures. In addition, membrane stability in time is a problem in case of some solvents. Therefore, newly developed ceramic silica membranes with a 'dense' top layer

  9. Understanding ozone mechanisms to alleviate ceramic membrane fouling

    Science.gov (United States)

    Chu, Irma Giovanna Llamosas

    Ceramic membranes are a strong prospect as an advanced treatment in the drinking water domain. But their high capital cost and the lack of specific research on their performance still discourage their application in this field. Thus, knowing that fouling is the main drawback experienced in filtration processes, this bench-scale study was aimed to assess the impact of an ozonation pre-treatment on the alleviation of the fouling of UF ceramic membranes. Preozonation and filtration steps were performed under two different pH and ozone doses. Chosen pH values were at the limits of natural surface waters range (6.5 and 8.5) to keep practicability. Raw water from the Thousand Isle's river at Quebec-Canada was used for the tests. The filtration setup involved an unstirred dead-end filtration cell operated at constant flux. Results showed that pre-oxidation by ozone indeed reduced the fouling degree of the membranes according to the dose applied (up to 60 and 85% for membranes 8 and 50 kDa, respectively). Direct NOM oxidation was found responsible for this effect as the presence of molecular ozone was not essential to achieve these results. In the context of this experiment, however, pH showed to be more effective than the ozonation pre-treatment to keep fouling at low levels: 70% lower at pH 6.5 than at pH 8.5 for un-ozonated waters, which was contrary to most of the literature found on the topic (Changwon, 2013; De Angelis & Fidalgo, 2013; Karnik et al., 2005; S. Lee & Kim, 2014). This behaviour results mainly from the operation mode used in the experiment, the electrical repulsions between MON molecules at basic pH that led to the accumulation of material on the feed side of the membranes (concentration polarisation) and ulterior cake formation. In addition, solution pH showed an influence in the definition of fouling mechanisms. At solution pH 6.5, which was precisely the isoelectric point of the membranes (+/-6.5), the blocking fouling mode was frequently detected

  10. Novel Ceramic-Polymer Composite Membranes for the Separation of Hazardous Liquid Waste

    Energy Technology Data Exchange (ETDEWEB)

    Yoram Cohen

    2001-12-01

    The present project was conceived to address the need for robust yet selective membranes suitable for operating in harsh ph, solvent, and temperature environments. An important goal of the project was to develop a membrane chemical modification technology that would allow one to tailor-design membranes for targeted separation tasks. The method developed in the present study is based on the process of surface graft polymerization. Using essentially the same base technology of surface modification the research was aimed at demonstrating that improved membranes can be designed for both pervaporation separation and ultrafiltration. In the case of pervaporation, the present study was the first to demonstrate that pervaporation can be achieved with ceramic support membranes modified with an essentially molecular layer of terminally anchored polymer chains. The main advantage of the above approach, relative to other proposed membranes, is that the separating polymer layer is covalently attached to the ceramic support. Therefore, such membranes have a potential use in organic-organic separations where the polymer can swell significantly yet membrane robustness is maintained due to the chemical linkage of the chains to be inorganic support. The above membrane technology was also useful in developing fouling resistant ultrafiltration membranes. The prototype membrane developed in the project was evaluated for the treatment of oil-in-water microemulsions, demonstrating lack of irreversible fouling common with commercial membranes.

  11. Ceramic membranes applied in separation of hot gases; Membranas Ceramicas para Separacion de Gases en Caliente

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-07-01

    The aim of this project is to develop and evaluate inorganic membranes of a ceramic type, with nanometric pore size, applied in separation of contaminants and fuel enrichment, gas mixture in coal gasification . etc. Using ceramic materials have the advantage of being highly physical and chemical resistance, which makes these membranes more adequate then metal equivalent for these applications. A support manufacture and the development of natricum membranes technology to estimate the potential fields of applications and industrial viability of ceramic membranes are the intermediate goals so that the project could be considered successful one. The project has been carried out jointly by the following entities: TGI, S. A. (Tecnologia y Gestion de la Innovacion, Spain). CIEMAT (Centro de Investigaciones energeticas, Medioambientales y Tecnologicas, Spain) and CSIC-UAM (Centro mixto Consejo Superior de Investigaciones Cientificas-Universidad Autonoma de Madrid. Instituto de Ciencias de Materiales, Spain). The range of activities proposed in this project is to get the sufficient knowledge of preparation and behaviour of separation membranes to be able to procede to the desing and manufacture of an industrial filter. The project phases include; the ameiloration of ceramic support processing methods, the fluid dynamic evaluation, technology for membrane desing and manufacturing, the mounting (setting up) of an experimental installation for testing and evaluation. As a previous step a state of the art review about the following topics was made: high temperature inorganic membranes, technology separation mechanisms, gasifications process and its previous experience applications of membranes and determination of membranes specifications and characteristics of testing conditions. At the end a new inorganic ceramic membrane, with nanometric pore size and useful in several industrial processes (filtration, separation of contaminants, fuel enrichment, purification of gas mixtures

  12. Performance study of mullite and mullite-alumina ceramic MF membranes for oily wastewaters treatment

    DEFF Research Database (Denmark)

    Abbasi, Mohsen; Mirfendereski, Mojtaba; Fini, Mahdi Nikbakht

    2010-01-01

    In this paper, results of an experimental study on separation of oil from actual and synthetic oily wastewaters with mullite and mullite-alumina tubular ceramic membranes are presented. Mullite and mullite-alumina microfiltration (MF) symmetric membranes were synthesized from kaolin clay and α......-alumina membranes for treatment of synthetic wastewaters were investigated. In order to determine the best operating conditions, 250-3000ppm condensate gas in water emulsions was employed as synthetic oily wastewaters using mullite membrane. At the best operating conditions (3bar pressure, 1.5m/s cross flow...... velocity and 35°C temperature), performance of mullite and mullite-alumina membranes for treatment of real and synthetic wastewaters were also compared. The results for treatment of emulsions showed that the mullite ceramic membrane has the highest R (93.8%) and the lowest FR (28.97%). Also, the mullite...

  13. Synthesis and characterization of ceramic/carbon nanotubes composite adsorptive membrane for copper ion removal from water

    Energy Technology Data Exchange (ETDEWEB)

    Tofighy, Maryam Ahmadzadeh; Mohammadi, Toraj [Iran University of Science and Technology (IUST), Tehran (Iran, Islamic Republic of)

    2015-02-15

    We prepared a novel adsorptive membrane by implanting carbon nanotubes (CNTs) in pore channels of ceramic (α-alumina) support via chemical vapor deposition (CVD) method using cyclohexanol and ferrocene as carbon precursor and catalyst, respectively. Optimization of CNTs growth conditions resulted in uniform distribution of the CNTs in the pore channels of the support. The optimized CNTs-ceramic membrane was oxidized with concentrated nitric acid, and chitosan was employed for filling intertube-CNT gaps. The modified CNTs-ceramic membrane was used for copper ion removal from water, and the effects of the modification steps (oxidation and filling intertube-CNT gaps with chitosan) and pH on permeation flux and rejection of the prepared adsorptive membrane were investigated. Moreover, static adsorption was also investigated and Langmuir and Freundlich isotherms and two kinetics models were used to describe adsorption behavior of copper ions by the prepared adsorptive membrane.

  14. Efficiency of serum protein removal from skim milk with ceramic and polymeric membranes at 50 degrees C.

    Science.gov (United States)

    Zulewska, J; Newbold, M; Barbano, D M

    2009-04-01

    Raw milk (2,710 kg) was separated at 4 degrees C, the skim milk was pasteurized (72 degrees C, 16 s), split into 3 batches, and microfiltered using pilot-scale ceramic uniform transmembrane pressure (UTP; Membralox model EP1940GL0.1microA, 0.1 microm alumina, Pall Corp., East Hills, NY), ceramic graded permeability (GP; Membralox model EP1940GL0.1microAGP1020, 0.1 microm alumina, Pall Corp.), and polymeric spiral-wound (SW; model FG7838-OS0x-S, 0.3 microm polyvinylidene fluoride, Parker-Hannifin, Process Advanced Filtration Division, Tell City, IN) membranes. There were differences in flux among ceramic UTP, ceramic GP, and polymeric SW microfiltration membranes (54.08, 71.79, and 16.21 kg/m2 per hour, respectively) when processing skim milk at 50 degrees C in a continuous bleed-and-feed 3x process. These differences in flux among the membranes would influence the amount of membrane surface area required to process a given volume of milk in a given time. Further work is needed to determine if these differences in flux are maintained over longer processing times. The true protein contents of the microfiltration permeates from UTP and GP membranes were higher than from SW membranes (0.57, 0.56, and 0.38%, respectively). Sodium-dodecyl-sulfate-PAGE gels for permeates revealed a higher casein proportion in GP and SW permeate than in UTP permeate, with the highest passage of casein through the GP membrane under the operational conditions used in this study. The slight cloudiness of the permeates produced using the GP and SW systems may have been due to the presence of a small amount of casein, which may present an obstacle in their use in applications when clarity is an important functional characteristic. More beta-lactoglobulin passed through the ceramic membranes than through the polymeric membrane. The efficiency of removal of serum proteins in a continuous bleed-and-feed 3x process at 50 degrees C was 64.40% for UTP, 61.04% for GP, and 38.62% for SW microfiltration

  15. Nanostructured Ceramic Photocatalytic Membrane Modified with a Polymer Template for Textile Wastewater Treatment

    Directory of Open Access Journals (Sweden)

    Rizwan Ahmad

    2017-12-01

    Full Text Available Photocatalytic ceramic membranes have attracted considerable attention for industrial wastewater treatment. However, morphological control of the membrane surface to improve its photocatalytic reactivity for the degradation of organic pollutants remains a challenge. Herein, we report a new nanostructured TiO2/Al2O3 composite ceramic membrane prepared from a poly(oxyethylene methacrylate (POEM template through a sol–gel method and its photocatalytic performance in the treatment of a model dye compound. The POEM polymeric template allowed the homogeneous distribution of catalytic sites, i.e., the TiO2 layer, on the Al2O3 membrane surface, resulting in improved organic dye degradation along with effective fouling mitigation. The immobilization of a TiO2 layer on the Al2O3 membrane support also significantly enhanced the membrane adsorption capacity toward dye organic compounds. An organic removal efficiency of over 96% was achieved with the TiO2/Al2O3 composite membrane under Ultraviolet (UV irradiation. In addition, the self-cleaning efficiency of the TiO2/Al2O3 composite membrane was remarkably improved by the degradation of organic foulants on the membrane under UV illumination.

  16. Characterization of natural organic matter treated by iron oxide nanoparticle incorporated ceramic membrane-ozonation process.

    Science.gov (United States)

    Park, Hosik; Kim, Yohan; An, Byungryul; Choi, Heechul

    2012-11-15

    In this study, changes in the physical and structural properties of natural organic matter (NOM) were observed during hybrid ceramic membrane processes that combined ozonation with ultrafiltration ceramic membrane (CM) or with a reactive ceramic membrane (RM), namely, an iron oxide nanoparticles (IONs) incorporated-CM. NOM from feed water and NOM from permeate treated with hybrid ceramic membrane processes were analyzed by employing several NOM characterization techniques. Specific ultraviolet absorbance (SUVA), high-performance size exclusion chromatography (HPSEC) and fractionation analyses showed that the hybrid ceramic membrane process effectively removed and transformed relatively high contents of aromatic, high molecular weight and hydrophobic NOM fractions. Fourier transform infrared spectroscopy (FTIR) and 3-dimensional excitation-emission matrix (EEM) fluorescence spectroscopy revealed that this process caused a significant decrease of the aromaticity of humic-like structures and an increase in electron withdrawing groups. The highest removal efficiency (46%) of hydroxyl radical probe compound (i.e., para-Chlorobenzoic acid (pCBA)) in RM-ozonation process compared with that in CM without ozonation process (8%) revealed the hydroxyl radical formation by the surface-catalyzed reaction between ozone and IONs on the surface of RM. In addition, experimental results on flux decline showed that fouling of RM-ozonation process (15%) was reduced compared with that of CM without ozonation process (30%). These results indicated that the RM-ozonation process enhanced the destruction of NOM and reduced the fouling by generating hydroxyl radicals from the catalytic ozonation in the RM-ozonation process. Copyright © 2012 Elsevier Ltd. All rights reserved.

  17. A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

    Science.gov (United States)

    Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

    2017-07-06

    Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

  18. Ceramic composites: Enabling aerospace materials

    Science.gov (United States)

    Levine, S. R.

    1992-01-01

    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  19. Facile synthesis of mesoporous silica sublayer with hierarchical pore structure on ceramic membrane using anionic polyelectrolyte.

    Science.gov (United States)

    Kang, Taewook; Oh, Seogil; Kim, Honggon; Yi, Jongheop

    2005-06-21

    A facile method for introducing mesoporous silica sublayer onto the surface of a ceramic membrane for use in liquid-phase separation is described. To reduce the electrostatic repulsion between the mesoporous silica sol and the ceramic membrane in highly acidic conditions (pH ceramic membrane, as confirmed by experimental titration data. Consistent with the titration results, the amount of mesoporous silica particles on the surface of the ceramic membrane was low, in the absence of PSS- treatment, whereas mesoporous silica sublayer with hierarchical pore structure was produced, when 1 wt % PSS- was used. The results show that mesoporous silica grows in the confined surface, eventually forming a multistacked surface architecture. The mesoporous silica sublayer contained uniform, ordered (P6 mm) mesopores of ca. 7.5 nm from mesoporous silica as well as macropores ( approximately mum) from interparticle voids, as evidenced by transmission electron microscopy and scanning electron microscopy analyses. The morphologies of the supported mesoporous silica could be manipulated, thus permitting the generation of uniform needlelike forms or uniform spheroid particles by varying the concentration of PSS-.

  20. Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

    Energy Technology Data Exchange (ETDEWEB)

    Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

    1994-04-01

    The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

  1. A Dual-Phase Ceramic Membrane with Extremely High H2 Permeation Flux Prepared by Autoseparation of a Ceramic Precursor.

    Science.gov (United States)

    Cheng, Shunfan; Wang, Yanjie; Zhuang, Libin; Xue, Jian; Wei, Yanying; Feldhoff, Armin; Caro, Jürgen; Wang, Haihui

    2016-08-26

    A novel concept for the preparation of multiphase composite ceramics based on demixing of a single ceramic precursor has been developed and used for the synthesis of a dual-phase H2 -permeable ceramic membrane. The precursor BaCe0.5 Fe0.5 O3-δ decomposes on calcination at 1370 °C for 10 h into two thermodynamically stable oxides with perovskite structures: the cerium-rich oxide BaCe0.85 Fe0.15 O3-δ (BCF8515) and the iron-rich oxide BaCe0.15 Fe0.85 O3-δ (BCF1585), 50 mol % each. In the resulting dual-phase material, the orthorhombic perovskite BCF8515 acts as the main proton conductor and the cubic perovskite BCF1585 as the main electron conductor. The dual-phase membrane shows an extremely high H2 permeation flux of 0.76 mL min(-1)  cm(-2) at 950 °C with 1.0 mm thickness. This auto-demixing concept should be applicable to the synthesis of other ionic-electronic conducting ceramics. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. Ceramic membranes for gas separation in advanced fossil power plants

    Energy Technology Data Exchange (ETDEWEB)

    Meulenberg, W.A.; Baumann, S.; Ivanova, M.; Gestel, T. van; Bram, M.; Stoever, D. [Forschungszentrum Juelich GmbH (DE). Inst. fuer Energieforschung (IEF)

    2010-07-01

    The reduction or elimination of CO{sub 2} emissions from electricity generation power plants fuelled by coal or gas is a major target in the current socio-economic, environmental and political discussion to reduce green house gas emissions such as CO{sub 2}. This mission can be achieved by introducing gas separation techniques making use of membrane technology, which is, as a rule, associated with significantly lower efficiency losses compared with the conventional separation technologies. Depending on the kind of power plant process different membrane types (ceramic, polymer, metal) can be implemented. The possible technology routes are currently investigated to achieve the emission reduction. They rely on different separation tasks. The CO{sub 2}/N{sub 2} separation is the main target in the post-combustion process. Air separation (O{sub 2}/N{sub 2}) is the focus of the oxyfuel process. In the pre-combustion process an additional H{sub 2}/CO{sub 2} separation is included. Although all separation concepts imply different process requirements they have in common a need in membranes with high permeability, selectivity and stability. In each case CO{sub 2} is obtained in a readily condensable form. CO{sub 2}/N{sub 2} separation membranes like microporous membranes or polymer membranes are applicable in post-combustion stages. In processes with oxyfuel combustion, where the fuel is combusted with pure oxygen, oxygen transport membranes i.e. mixed ionic electronic conducting (MIEC) membranes with mainly perovskite or fluorite structure can be integrated. In the pre-combustion stages of the power plant process, H{sub 2}/CO{sub 2} separation membranes like microporous membranes e.g. doped silica or mixed protonic electronic conductors or metal membranes can be applied. The paper gives an overview about the considered ceramic materials for the different gas separation membranes. The manufacturing of bulk materials as well as supported thin films of these membranes along

  3. Ceramic membrane ultrafiltration of natural surface water with ultrasound enhanced backwashing.

    Science.gov (United States)

    Boley, A; Narasimhan, K; Kieninger, M; Müller, W-R

    2010-01-01

    Ultrafiltration membrane cleaning with ultrasound enhanced backwashing was investigated with two ceramic membrane systems in parallel. One of them was subjected to ultrasound during backwashing, the other acted as a reference system. The feed water was directly taken from a creek with a sedimentation process as only pre-treatment. The cleaning performance was improved with ultrasound but after 3 weeks of operation damages occurred on the membranes. These effects were studied with online measurements of flux, trans-membrane-pressure and temperature, but also with integrity tests, turbidity measurements and visual examination.

  4. Evaluation of Removal Mechanisms in a Graphene Oxide-Coated Ceramic Ultrafiltration Membrane for Retention of Natural Organic Matter, Pharmaceuticals, and Inorganic Salts.

    Science.gov (United States)

    Chu, Kyoung Hoon; Fathizadeh, Mahdi; Yu, Miao; Flora, Joseph R V; Jang, Am; Jang, Min; Park, Chang Min; Yoo, Sung Soo; Her, Namguk; Yoon, Yeomin

    2017-11-22

    Functionalized graphene oxide (GO), derived from pure graphite via the modified Hummer method, was used to modify commercially available ceramic ultrafiltration membranes using the vacuum method. The modified ceramic membrane functionalized with GO (ceramic GO ) was characterized using a variety of analysis techniques and exhibited higher hydrophilicity and increased negative charge compared with the pristine ceramic membrane. Although the pure water permeability of the ceramic GO membrane (14.4-58.6 L/m 2 h/bar) was slightly lower than that of the pristine membrane (25.1-62.7 L/m 2 h/bar), the removal efficiencies associated with hydrophobic attraction and charge effects were improved significantly after GO coating. Additionally, solute transport in the GO nanosheets of the ceramic GO membrane played a vital role in the retention of target compounds: natural organic matter (NOM; humic acid and tannic acid), pharmaceuticals (ibuprofen and sulfamethoxazole), and inorganic salts (NaCl, Na 2 SO 4 , CaCl 2 , and CaSO 4 ). While the retention efficiencies of NOM, pharmaceuticals, and inorganic salts in the pristine membrane were 74.6%, 15.3%, and 2.9%, respectively, these increased to 93.5%, 51.0%, and 31.4% for the ceramic GO membrane. Consequently, the improved removal mechanisms of the membrane modified with functionalized GO nanosheets can provide efficient retention for water treatment under suboptimal environmental conditions of pH and ionic strength.

  5. Novel Water Treatment Processes Based on Hybrid Membrane-Ozonation Systems: A Novel Ceramic Membrane Contactor for Bubbleless Ozonation of Emerging Micropollutants

    Directory of Open Access Journals (Sweden)

    Stylianos K. Stylianou

    2015-01-01

    Full Text Available The aim of this study is the presentation of novel water treatment systems based on ozonation combined with ceramic membranes for the treatment of refractory organic compounds found in natural water sources such as groundwater. This includes, firstly, a short review of possible membrane based hybrid processes for water treatment from various sources. Several practical and theoretical aspects for the application of hybrid membrane-ozonation systems are discussed, along with theoretical background regarding the transformation of target organic pollutants by ozone. Next, a novel ceramic membrane contactor, bringing into contact the gas phase (ozone and water phase without the creation of bubbles (bubbleless ozonation, is presented. Experimental data showing the membrane contactor efficiency for oxidation of atrazine, endosulfan, and methyl tert-butyl ether (MTBE are shown and discussed. Almost complete endosulfan degradation was achieved with the use of the ceramic contactor, whereas atrazine degradation higher than 50% could not be achieved even after 60 min of reaction time. Single ozonation of water containing MTBE could not result in a significant MTBE degradation. MTBE mineralization by O3/H2O2 combination increased at higher pH values and O3/H2O2 molar ratio of 0.2 reaching a maximum of around 65%.

  6. Pore surface fractal analysis of palladium-alumina ceramic membrane using Frenkel-Halsey-Hill (FHH) model.

    Science.gov (United States)

    Ahmad, A L; Mustafa, N N N

    2006-09-15

    The alumina ceramic membrane has been modified by the addition of palladium in order to improve the H(2) permeability and selectivity. Palladium-alumina ceramic membrane was prepared via a sol-gel method and subjected to thermal treatment in the temperature range 500-1100 degrees C. Fractal analysis from nitrogen adsorption isotherm is used to study the pore surface roughness of palladium-alumina ceramic membrane with different chemical composition (nitric acid, PVA and palladium) and calcinations process in terms of surface fractal dimension, D. Frenkel-Halsey-Hill (FHH) model was used to determine the D value of palladium-alumina membrane. Following FHH model, the D value of palladium-alumina membrane increased as the calcinations temperature increased from 500 to 700 degrees C but decreased after calcined at 900 and 1100 degrees C. With increasing palladium concentration from 0.5 g Pd/100 ml H(2)O to 2 g Pd/100 ml H(2)O, D value of membrane decreased, indicating to the smoother surface. Addition of higher amount of PVA and palladium reduced the surface fractal of the membrane due to the heterogeneous distribution of pores. However, the D value increased when nitric acid concentration was increased from 1 to 15 M. The effect of calcinations temperature, PVA ratio, palladium and acid concentration on membrane surface area, pore size and pore distribution also studied.

  7. Application of Pre-coated Microfiltration Ceramic Membrane with Powdered Activated Carbon for Natural Organic Matter Removal from Secondary Wastewater Effluent

    KAUST Repository

    Kurniasari, Novita

    2012-12-01

    Ceramic membranes offer more advantageous performances than conventional polymeric membranes. However, membrane fouling caused by Natural Organic Matters (NOM) contained in the feed water is still become a major problem for operational efficiency. A new method of ceramic membrane pre-coating with Powdered Activated Carbon (PAC), which allows extremely contact time for adsorbing aquatic contaminants, has been studied as a pre-treatment prior to ceramic microfiltration membrane. This bench scale study evaluated five different types of PAC (SA Super, G 60, KCU 6, KCU 8 and KCU 12,). The results showed that KCU 6 with larger pore size was performed better compared to other PAC when pre-coated on membrane surface. PAC pre-coating on the ceramic membrane with KCU 6 was significantly enhance NOM removal, reduced membrane fouling and improved membrane performance. Increase of total membrane resistance was suppressed to 96%. The removal of NOM components up to 92%, 58% and 56% for biopolymers, humic substances and building blocks, respectively was achieved at pre-coating dose of 30 mg/l. Adsorption was found to be the major removal mechanism of NOM. Results obtained showed that biopolymers removal are potentially correlated with enhanced membrane performance.

  8. Electrolytic process to produce sodium hypochlorite using sodium ion conductive ceramic membranes

    Science.gov (United States)

    Balagopal, Shekar; Malhotra, Vinod; Pendleton, Justin; Reid, Kathy Jo

    2012-09-18

    An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.

  9. Oxygen transport by oxygen potential gradient in dense ceramic oxide membranes

    Energy Technology Data Exchange (ETDEWEB)

    Maiya, P.S.; Balachandran, U.; Dusek, J.T.; Mieville, R.L. [Argonne National Lab., IL (United States). Energy Technology Div.; Kleefisch, M.S.; Udovich, C.A. [Amoco Exploration/Production, Naperville, IL (United States)

    1996-05-01

    Numerous studies have been conducted in recent years on the partial oxidation of methane to synthesis gas (syngas: CO + H{sub 2}) with air as the oxidant. In partial oxidation, a mixed-oxide ceramic membrane selectively transports oxygen from the air; this transport is driven by the oxygen potential gradient. Of the several ceramic materials the authors have tested, a mixed oxide based on the Sr-Fe-Co-O system has been found to be very attractive. Extensive oxygen permeability data have been obtained for this material in methane conversion experiments carried out in a reactor. The data have been analyzed by a transport equation based on the phenomenological theory of diffusion under oxygen potential gradients. Thermodynamic calculations were used to estimate the driving force for the transport of oxygen ions. The results show that the transport equation deduced from the literature describes the permeability data reasonably well and can be used to determine the diffusion coefficients and the associated activation energy of oxygen ions in the ceramic membrane material.

  10. Investigation of elements enabling the characterization of archeological ceramics by neutron activation analysis

    International Nuclear Information System (INIS)

    Diebolt, J.; Ricq, J.

    1976-01-01

    Twelve samples of about 100mg each, taken in an ancient ceramics at different depths were irradiated in the high flux Grenoble reactor (1.6x10 3 n.cm -2 .s -1 ). The results obtained show that activation analysis enables the characterization of archeological ceramics by the determination of elements such as Hf, Sc, Cr and Sc or Ti and V [fr

  11. Performance assessment of MCM-48 ceramic composite membrane by separation of AlCl3 from aqueous solution.

    Science.gov (United States)

    Kumar Basumatary, Ashim; Kumar Ghoshal, Aloke; Pugazhenthi, G

    2016-12-01

    Three dimensional ordered mesoporous MCM-48 membrane was fabricated on a circular shaped ceramic support by in-situ hydrothermal method. The synthesized MCM-48 powder and MCM-48 ceramic composite membrane were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM). The porosity and pore size of the composite membrane are reduced considerably by the deposition of MCM-48 on the support. The formation of MCM-48 is verified by the XRD analysis. Three stepwise mechanisms for surfactant removal are observed by TGA analysis. FESEM images clearly signify the deposition of MCM-48 on the ceramic support. The pure water flux of the support and MCM-48 composite membrane is found to be 3.63×10 -6 and 4.18×10 -8 m 3 /m 2 skPa, respectively. The above prepared MCM-48 ceramic composite membrane is employed for the removal of AlCl 3 from aqueous solution and the highest rejection of 81% is obtained at an applied pressure of 276kPa with salt concentration of 250ppm. Copyright © 2015 Elsevier Inc. All rights reserved.

  12. Ceramic membrane reactor with two reactant gases at different pressures

    Science.gov (United States)

    Balachandran, Uthamalingam; Mieville, Rodney L.

    2001-01-01

    The invention is a ceramic membrane reactor for syngas production having a reaction chamber, an inlet in the reactor for natural gas intake, a plurality of oxygen permeating ceramic slabs inside the reaction chamber with each slab having a plurality of passages paralleling the gas flow for transporting air through the reaction chamber, a manifold affixed to one end of the reaction chamber for intake of air connected to the slabs, a second manifold affixed to the reactor for removing the oxygen depleted air, and an outlet in the reaction chamber for removing syngas.

  13. Fabrication of palladium nanoparticles immobilized on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method with enhanced catalytic properties

    Energy Technology Data Exchange (ETDEWEB)

    Du, Yan; Chen, Rizhi [Nanjing Tech University, Nanjing (China)

    2015-09-15

    An efficient and reusable catalyst was developed by depositing palladium nanoparticles on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method. The as-prepared Pdloaded ceramic membrane support was characterized by XRD, SEM, EDS, TEM, XPS, ICP, and its catalytic properties were investigated in the liquid-phase p-nitrophenol hydrogenation. A comparative study was also made with the palladium nanoparticles deposited on an amine-functionalized ceramic membrane support by an impregnation-reduction method. The palladium nanoparticles could be homogeneously immobilized on the ceramic membrane support surface, and exhibited excellent catalytic performance in the p-nitrophenol hydrogenation. The catalytic activity of the Pdloaded ceramic membrane support prepared by the nanoparticulate colloidal impregnation method increased by 16.6% compared to that of impregnation-reduction method. In the nanoparticulate colloidal impregnation method, palladium nanoparticles were presynthesized, higher loading of Pd(0) could be obtained, resulting in better catalytic activity. The as-prepared Pd-loaded ceramic membrane support could be easily reused for several cycles without appreciable degradation of catalytic activity.

  14. Novel ceramic-polymer composite membranes for the separation of hazardous liquid waste. 1998 annual progress report

    International Nuclear Information System (INIS)

    Cohen, Y.

    1998-01-01

    'This report summarizes the work progress over the last 1.75 years of a 3 year project. The objectives of the project have been to develop a new class of ceramic-supported polymeric membranes that could be tailored-designed for a wide-range of applications in remediation and pollution prevention. To date, a new class of chemically-modified ceramic membranes was developed for the treatment of oil-in-water emulsions and for the pervaporation removal of volatile organics from aqueous systems. These new ceramic-supported polymer (CSP) membranes are fabricated by modifying the pore surface of a ceramic membrane support by a graft polymerization process (Chaimberg and Cohen, 1994). The graft polymerization process consists of activating the membrane surface with alkoxy vinyl silanes onto which vinyl monomers are added via free-radical graft polymerization resulting in a thin surface layer of terminally anchored polymer chains. Reaction conditions are selected based on knowledge of the graft polymerization kinetics for the specific polymer/substrate system. The resultant ceramic-supported polymer (CSP) membrane is a composite structure in which mechanical strength is provided by the ceramic support and the selectivity is determined by the covalently bonded polymer brush layer. Thus, one of the unique attributes of the CSP membrane is that it can be used in environments where the polymer layer is swollen (or even completely miscible) in the mixture to be separated (Castro et al., 1993). It is important to note that the above modification process is carried out under mild conditions (e.g., temperature of about 70 C) and is well suited for large scale commercial application. In a series of studies, the applicability of a polyvinylpyrrolidone CSP membrane was demonstrated for the treatment of oil-in-water emulsion under a variety of flow conditions (Castro et al.,1996). Improved membrane performance was achieved due to minimization of surface adsorption of the oil components

  15. Modelling and analysis of CVD processes for ceramic membrane preparation

    NARCIS (Netherlands)

    Brinkman, H.W.; Cao, G.Z.; Meijerink, J.; de Vries, Karel Jan; Burggraaf, Anthonie

    1993-01-01

    A mathematical model is presented that describes the modified chemical vapour deposition (CVD) process (which takes place in advance of the electrochemical vapour deposition (EVD) process) to deposit ZrO2 inside porous media for the preparation and modification of ceramic membranes. The isobaric

  16. Synthesis and characterization of ceramic membranes for micro filtration

    International Nuclear Information System (INIS)

    Mohammad Idrees; Lim Yan Ne; Hamdani Saidi

    1996-01-01

    This paper presents the results of a preliminary research work in the development of ceramic membranes by moulding process. The two major objectives were to determine the effect of operating parameters ori- the membrane sheet and membrane characterization. The starting material for the membrane was powdered aluminum oxide and alumina granules. Alumina granules were obtained by spray drying of mixture of alumina with additives and binders under specific conditions. The membrane sheet was produced by mould pressing at various pressures and then sintering at different temperatures. Membrane characterization was done based on microstructure using SEM, pore size distribution, density, and porosity. Strong and porous membranes were produced at pressing force of 120 -140 kN and sintering temperature of 1400 -1500 'C. Pore size and porosity obtained was in the range of 2 -10 μ m, and 13 - 48% respectively. These membranes can be used for, microfiltration at elevated temperature and under extreme environmental condition. They can also be used as porous support for the production qf composite asymmetric UF/hyperfiltration, and gas separation membranes. Further work in the refinement of' pore-size and permeation studies is envisaged

  17. Pressureless sintering and gas flux properties of porous ceramic membranes for gas applications

    Directory of Open Access Journals (Sweden)

    David O. Obada

    Full Text Available The preparation and characterization of kaolin based ceramic membranes using styrofoam (STY and sawdust (SD as pore formers have been prepared by mechano-chemical synthesis using pressureless sintering technique with porogen content between (0–20 wt% by die pressing. Pellets were fired at 1150 °C and soaking time of 4 h. The membranes cast as circular disks were subjected to characterization studies to evaluate the effect of the sintering temperature and pore former content on porosity, density, water absorption and mechanical strength. Obtained membranes show effective porosity with maximum at about 43 and 47% respectively for membranes formulated with styrofoam and sawdust porogens but with a slightly low mechanical strength that does not exceed 19 MPa. The resultant ceramic bodies show a fine porous structure which is mainly caused by the volatilization of the porogens. The fabricated membrane exhibited high N2 gas flux, hence, these membranes can be considered as efficient for potential application for gas separation by reason of the results shown in the gas flux tests. Keywords: Porosity, Pore formers, Kaolin, Physico-mechanical properties, Gas separation, Gas flux

  18. Flux recovery of ceramic tubular membranes fouled with whey proteins: Some aspects of membrane cleaning

    Directory of Open Access Journals (Sweden)

    Popović Svetlana S.

    2008-01-01

    Full Text Available Efficiency of membrane processes is greatly affected by the flux reduction due to the deposits formation at the surface and/or in the pores of the membrane. Efficiency of membrane processes is affected by cleaning procedure applied to regenerate flux. In this work, flux recovery of ceramic tubular membranes with 50 and 200 nm pore size was investigated. The membranes were fouled with reconstituted whey solution for 1 hour. After that, the membranes were rinsed with clean water and then cleaned with sodium hydroxide solutions or formulated detergents (combination of P3 Ultrasil 67 and P3 Ultrasil 69. Flux recovery after the rinsing step was not satisfactory although fouling resistance reduction was significant so that chemical cleaning was necessary. In the case of 50 nm membrane total flux recovery was achieved after cleaning with 1.0% (w/w sodium hydroxide solution. In the case of 200 nm membrane total flux recovery was not achieved irrespective of the cleaning agent choice and concentration. Cleaning with commercial detergent was less efficient than cleaning with the sodium hydroxide solution.

  19. Evaluation of the oleophilicity of different alkoxysilane modified ceramic membranes through wetting dynamic measurements

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Nengwen, E-mail: nengwengao@cqut.edu.cn [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); College of Chemistry and Chemical Engineering, Chongqing University of Technology, Chongqing 400050 (China); Ke, Wei [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Fan, Yiqun, E-mail: yiqunfan@njut.edu.cn [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Xu, Nanping [State Key Laboratory of Materials-oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China)

    2013-10-15

    Wettability has been recognized as one of the most important properties of porous materials for both fundamental and practical applications. In this study, the oleophilicity of Al{sub 2}O{sub 3} membranes modified by four alkoxysilanes with different length of alkyl group was investigated through oil wetting dynamic test. Fourier transform infrared spectroscopy (FTIR), thermogravimertric analysis (TGA), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) were measured to confirm that ceramic membrane surfaces have been grafted with alkoxysilanes without changing the membrane morphology. A high speed video camera was used to record the spreading and imbibition process of oil on the modified membrane surface. The value of oil contact angle and its change during the wetting process were used to characterize the membrane oleophilicity. Characterization results showed that the oleophilicity of the modified membranes increased along with the increasing of the silane alkyl group. The influence of oleophilicity on the filtration performance of water-in-oil (W/O) emulsions was experimentally studied. A higher oil flux was obtained for membranes grafted with a longer alkyl group, indicating that increase oleophilicity can increase the membrane antifouling property. This work presents a valuable route to the surface oleophilicity control and testing of ceramic membranes in the filtration of non-polar organic solvents.

  20. A porous ceramic membrane tailored high-temperature supercapacitor

    Science.gov (United States)

    Zhang, Xin; He, Benlin; Zhao, Yuanyuan; Tang, Qunwei

    2018-03-01

    The supercapacitor that can operate at high-temperature are promising for markedly increase in capacitance because of accelerated charge movement. However, the state-of-the-art polymer-based membranes will decompose at high temperature. Inspired by solid oxide fuel cells, we present here the experimental realization of high-temperature supercapacitors (HTSCs) tailored with porous ceramic separator fabricated by yttria-stabilized zirconia (YSZ) and nickel oxide (NiO). Using activated carbon electrode and supporting electrolyte from potassium hydroxide (KOH) aqueous solution, a category of symmetrical HTSCs are built in comparison with a conventional polymer membrane based device. The dependence of capacitance performance on temperature is carefully studied, yielding a maximized specific capacitance of 272 F g-1 at 90 °C for the optimized HTSC tailored by NiO/YSZ membrane. Moreover, the resultant HTSC has relatively high durability when suffer repeated measurement over 1000 cycles at 90 °C, while the polymer membrane based supercapacitor shows significant reduction in capacitance at 60 °C. The high capacitance along with durability demonstrates NiO/YSZ membrane tailored HTSCs are promising in future advanced energy storage devices.

  1. Method to remove ammonia using a proton-conducting ceramic membrane

    Science.gov (United States)

    Balachandran, Uthamalinga; Bose, Arun C

    2003-10-07

    An apparatus and method for decomposing NH.sub.3. A fluid containing NH.sub.3 is passed in contact with a tubular membrane that is a homogeneous mixture of a ceramic and a first metal, with the ceramic being selected from one or more of a cerate having the formula of M'Ce.sub.1-x M".sub.3-.delta., zirconates having the formula M'Zr.sub.1-x M"O.sub.3-.delta., stannates having the formula M'Sn.sub.1-x M'O.sub.3-.delta., where M' is a group IIA metal, M" is a dopant metal of one or more of Ca, Y, Yb, In, Nd, Gd or mixtures thereof and .delta. is a variable depending on the concentration of dopant and is in the range of from 0.001 to 0.5, the first metal is a group VIII or group IB element selected from the group consisting of Pt, Ag, Pd, Fe, Co, Cr, Mn, V, Ni, Au, Cu, Rh, Ru and mixtures thereof. The tubular membrane has a catalytic metal on the side thereof in contact with the fluid containing NH.sub.3 which is effective to cause NH.sub.3 to decompose to N.sub.2 and H.sub.2. When the H.sub.2 contacts the membrane H.sup.+ ions are formed which pass through the membrane driving the NH.sub.3 decomposition toward completion.

  2. Ceramic membranes for high temperature hydrogen separation

    Energy Technology Data Exchange (ETDEWEB)

    Adcock, K.D.; Fain, D.E.; James, D.L.; Powell, L.E.; Raj, T.; Roettger, G.E.; Sutton, T.G. [East Tennessee Technology Park, Oak Ridge, TN (United States)

    1997-12-01

    The separative performance of the authors` ceramic membranes has been determined in the past using a permeance test system that measured flows of pure gases through a membrane at temperatures up to 275 C. From these data, the separation factor was determined for a particular gas pair from the ratio of the pure gas specific flows. An important project goal this year has been to build a Mixed Gas Separation System (MGSS) for measuring the separation efficiencies of membranes at higher temperatures and using mixed gases. The MGSS test system has been built, and initial operation has been achieved. The MGSS is capable of measuring the separation efficiency of membranes at temperatures up to 600 C and pressures up to 100 psi using a binary gas mixture such as hydrogen/methane. The mixed gas is fed into a tubular membrane at pressures up to 100 psi, and the membrane separates the feed gas mixture into a permeate stream and a raffinate stream. The test membrane is sealed in a stainless steel holder that is mounted in a split tube furnace to permit membrane separations to be evaluated at temperatures up to 600 C. The compositions of the three gas streams are measured by a gas chromatograph equipped with thermal conductivity detectors. The test system also measures the temperatures and pressures of all three gas streams as well as the flow rate of the feed stream. These data taken over a range of flows and pressures permit the separation efficiency to be determined as a function of the operating conditions. A mathematical model of the separation has been developed that permits the data to be reduced and the separation factor for the membrane to be determined.

  3. Treatment of wastewater containing phenol using a tubular ceramic membrane bioreactor.

    Science.gov (United States)

    Ersu, C B; Ong, S K

    2008-02-01

    The performance of a membrane bioreactor (MBR) with a tubular ceramic membrane for phenol removal was evaluated under varying hydraulic retention times (HRT) and a fixed sludge residence time (SRT) of 30 days. The tubular ceramic membrane was operated with a mode of 15 minutes of filtration followed by 15 seconds of permeate backwashing at a flux of 250 l m(-2)hr(-1) along with an extended backwashing of 30 seconds every 3 hours of operation, which maintained the transmembrane pressure (TMP) below 100 kPa. Using a simulated municipal wastewater with varying phenol concentrations, the chemical oxygen demand (COD) and phenol removals observed were greater than 88% with excellent suspended solids (SS) removal of 100% at low phenol concentrations (approx. 100 mg l(-1) of phenol). Step increases in phenol concentration showed that inhibition was observed between 600 to 800 mg l(-1) of phenol with decreased sludge production rate, mixed liquor suspended solids (MLSS) concentration, and removal performance. The sludge volume index (SVI) of the biomass increased to about 450 ml g(-1) for a phenol input concentration of 800 mg l(-1). When the phenol concentration was decreased to 100 mg l(-1), the ceramic tubular MBR was found to recover rapidly indicating that the MBR is a robust system retaining most of the biomass. Experimental runs using wastewater containing phenol indicated that the MBR can be operated safely without upsets for concentrations up to 600 mg l(-1) of phenol at 2-4 hours HRT and 30 days SRT.

  4. Hydraulically irreversible fouling on ceramic MF/UF membranes: comparison of fouling indices, foulant composition and irreversible pore narrowing

    KAUST Repository

    Shang, Ran; Vuong, Francois; Hu, Jingyi; Li, Sheng; Kemperman, Antoine J.B.; Nijmeijer, Kitty; Cornelissen, Emile R.; Heijman, Sebastiaan G.J.; Rietveld, Luuk C.

    2015-01-01

    The application of ceramic membranes in water treatment is becoming increasing attractive because of their long life time and excellent chemical, mechanical and thermal stability. However, fouling of ceramic membranes, especially hydraulically irreversible fouling, is still a critical aspect affecting the operational cost and energy consumption in water treatment plants. In this study, four ceramic membranes with pore sizes or molecular weight cut-off (MWCO) of 0.20 μm, 0.14 μm, 300 kDa and 50 kDa were compared during natural surface water filtration with respect to hydraulically irreversible fouling index (HIFI), foulant composition and narrowing of pore size due to the irreversible fouling. Our results showed that the hydraulically irreversible fouling index (HIFI) was proportional to the membrane pore size (r2=0.89) when the same feed water was filtrated. The UF membranes showed lower HIFI values than the MF membranes. Pore narrowing (internal fouling) was found to be a main fouling pattern of the hydraulically irreversible fouling. The internal fouling was caused by monolayer adsorption of foulants with different sizes that is dependent on the size of the membrane pore.

  5. Hydraulically irreversible fouling on ceramic MF/UF membranes: comparison of fouling indices, foulant composition and irreversible pore narrowing

    KAUST Repository

    Shang, Ran

    2015-05-06

    The application of ceramic membranes in water treatment is becoming increasing attractive because of their long life time and excellent chemical, mechanical and thermal stability. However, fouling of ceramic membranes, especially hydraulically irreversible fouling, is still a critical aspect affecting the operational cost and energy consumption in water treatment plants. In this study, four ceramic membranes with pore sizes or molecular weight cut-off (MWCO) of 0.20 μm, 0.14 μm, 300 kDa and 50 kDa were compared during natural surface water filtration with respect to hydraulically irreversible fouling index (HIFI), foulant composition and narrowing of pore size due to the irreversible fouling. Our results showed that the hydraulically irreversible fouling index (HIFI) was proportional to the membrane pore size (r2=0.89) when the same feed water was filtrated. The UF membranes showed lower HIFI values than the MF membranes. Pore narrowing (internal fouling) was found to be a main fouling pattern of the hydraulically irreversible fouling. The internal fouling was caused by monolayer adsorption of foulants with different sizes that is dependent on the size of the membrane pore.

  6. Field-scale electrolysis/ceramic membrane system for the treatment of sewage from decentralized small communities.

    Science.gov (United States)

    Son, Dong-Jin; Kim, Woo-Yeol; Yun, Chan-Young; Kim, Dae-Gun; Chang, Duk; Sunwoo, Young; Hong, Ki-Ho

    2017-07-05

    The electrolysis process adopting copper electrodes and ceramic membrane with pore sizes of 0.1-0.2 μm were consisted to a system for the treatment of sewage from decentralized small communities. The system was operated under an HRT of 0.1 hour, voltage of 24 V, and TMP of 0.05 MPa. The system showed average removals of organics, nitrogen, phosphorus, and solids of up to 80%, 52%, 92%, and 100%, respectively. Removal of organics and nitrogen dramatically increased in proportion to increment of influent loading. Phosphorus and solids were remarkably eliminated by both electro-coagulation and membrane filtration. The residual particulate constituents could also be removed successfully through membrane process. A system composed of electrolysis process with ceramic membrane would be a compact, reliable, and flexible option for the treatment of sewage from decentralized small communities.

  7. Desolventizing of soybean oil/azeotrope mixtures using ceramic membranes.

    Science.gov (United States)

    de Melo, Jonas R M; Tiggeman, Lidia; Rezzadori, Katia; Steffens, Juliana; Palliga, Marshall; Oliveira, J Vladimir; Di Luccio, Marco; Tres, Marcus V

    2017-08-01

    This work investigates the use of ceramic membranes with different molecular weight cut-offs (MWCOs: 5, 10 and 20 kDa) to desolventize azeotropic solvent mixtures (ethanol/n-hexane and isopropyl alcohol/n-hexane) from soybean oil/azeotrope micelles. Results show that a decrease in the MWCO of a membrane and an increase in the solvent mass ratio in the mixture resulted in a significant reduction in the permeate flux. The 20 kDa membrane presented the highest permeate flux, 80 and 60 kg/m 2 h for the soybean oil/n-hexane/isopropyl alcohol and soybean oil/n-hexane/ethanol azeotropes, respectively, for an oil to solvent ratio of 1:3 (w/w). The highest oil retention was found using the n-hexane/isopropyl alcohol azeotrope, around 25% in the membrane with the lowest MWCO, that is, 5 kDa. It is shown that the azeotropic mixtures provided intermediate characteristics compared to the original pure solvent behavior.

  8. Removal of chromium from synthetic wastewater using MFI zeolite membrane supported on inexpensive tubular ceramic substrate

    Directory of Open Access Journals (Sweden)

    R. Vinoth Kumar

    2017-09-01

    Full Text Available A mordenite framework inverted (MFI type zeolite membrane was produced on inexpensive tubular ceramic substrate through hydrothermal synthesis and applied for the removal of chromium from synthetic wastewater. The fabricated ceramic substrate and membrane was characterized by diverse standard techniques such as X-ray diffraction, field emission scanning electron microscope, porosity, water permeability and pore size measurements. The porosity of the ceramic substrate (53% was reduced by the deposition of MFI (51% zeolite layer. The pore size and water permeability of the membrane was evaluated as 0.272 μm and 4.43 × 10–7 m3/m2s.kPa, respectively, which are lower than that of the substrate pore size (0.309 μm and water permeability (5.93 × 10–7 m3/m2s.kPa values. To identify the effectiveness of the prepared membrane, the applied pressure of the filtration process and initial chromium concentration and cross flow rate were varied to study their influence on the permeate flux and percentage of removal. The maximum removal of chromium achieved was 78% under an applied pressure of 345 kPa and an initial feed concentration of 1,000 ppm. Finally, the efficiency of the membrane for chromium removal was assessed with other membranes reported in the literature.

  9. Glycerin purification using asymmetric nano-structured ceramic membranes from production of waste fish oil biodiesel

    Science.gov (United States)

    Maghami, M.; Sadrameli, S. M.; Shamloo, M.

    2018-02-01

    Biodiesel is an environmental friendly alternative liquid transportation fuel that can be used in diesel engines without major modifications. The scope of this research work is to produce biodiesel from waste fish oil and its purification from the byproducts using a ceramic membrane. Transesterification of waste fish oil was applied for the biodiesel production using methanol in the presence of KOH as a catalyst. Effect of catalyst weight percent, temperature and methanol to oil molar ratio (MR) on the biodiesel yield have been studied and the results show that highest methyl ester yield of 79.2% has been obtained at 60 °C, MR: 6 and 1% KOH. The produced biodiesel purified by a ceramic membrane. Membrane flux and glycerin removal at different operating conditions such as temperature, trans-membrane pressures and cross flow velocities have been measured. Glycerin purity by membrane method is 99.97% by weight at the optimum condition. The highest membrane flux occurred at 50 °C temperature, 1 bar pressure and 3 m/s velocity.

  10. Determination of porosity in supports for ceramic membranes of titanium dioxide by gamma spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Siciliano, Umberto C.C.S.; Oliveira, Elizabeth E.M.; Brandão, Luís E.B.; Carvalho, Paulo V.R., E-mail: ucsiciliano@gmail.com, E-mail: eemo@ien.gov.br, E-mail: brandao@ien.gov.br, E-mail: paulov@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

    2017-07-01

    Membrane separation processes (MSP) have been widely used to fractionate, concentrate and purity solutions, such as: food industry, pharmaceutical, water desalination and for treatment of the radioactive liquid waste in the nuclear industry. The MSP are more economical than traditional methods because most of them are athermic. Increased membrane application has led to the expansion of the manufacturing technology knowledge base, resulting in membranes with high permeability, improved selectivity and long-term stability. The demand for high operating temperatures and chemical resistance have stimulated the development of inorganic structures, mainly porous ceramics. The materials most used to obtain ceramic membranes are oxides like Ab0{sub 3}, Si0{sub 2}, Zr0{sub 2} and Ti0{sub 2} or combination of these. Despite the favorable characteristics, ceramic membranes has not been applied extensively, mainly due to the difficulty of obtaining porous structures without cracks and with adequate pore size. The objective of this work is obtain a support of titanium oxide using potato starch as a pore former. The titanium oxide used is commercial, with average particle size of 0.13 μm. Three suspensions were prepared containing 0,5 and 10 % of the potato starch and the drying in spray dryer, obtaining a homogeneous and granulated powder, with flow ability suitable for compaction. The supports were uniaxial pressing with l.5 kgf.cm{sup -2} and sintering at temperatures of 1050, 1100 and 1150 °C for 1h in oven resistance. The results showed that the porosity obtained by gamma ray transmission method was approximately 50%. This value is within range for applications as membrane support. (author)

  11. Development of a mixed-conductive ceramic membrane for syngas production

    International Nuclear Information System (INIS)

    Etchegoyen, G.

    2005-10-01

    Natural gas conversion into syngas (H 2 +CO) is very attractive for hydrogen and clean fuel production via GTL technology by providing an alternative to oil products and reducing greenhouse gas emission. Syngas production, using a mixed ionic-electronic conducting ceramic membrane, is thought to be particularly promising. The purpose of this PhD thesis was to develop this type of membrane. Mixed-conducting oxide was synthesized, characterized and then, shaped via tape casting and co-sintered in order to obtain multilayer membranes with controlled architectures and microstructures. Oxygen permeation fluxes were measured with a specific device to evaluate membrane performances. As a result, the optimisation of architecture and microstructure made it possible to increase oxygen permeation flux by a factor 30. Additional researches were focused on the oxide composition in order to achieve higher dimensional stability. (author)

  12. Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment

    Science.gov (United States)

    Oligny, Laurent; Bérubé, Pierre R.; Barbeau, Benoit

    2016-01-01

    This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP) due to the export of powdered activated carbon (PAC) fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW), chemically enhanced backwashing (CEB) and Clean-in-Place (CIP). The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC) content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants. PMID:27399788

  13. Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment.

    Science.gov (United States)

    Oligny, Laurent; Bérubé, Pierre R; Barbeau, Benoit

    2016-07-07

    This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP) due to the export of powdered activated carbon (PAC) fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW), chemically enhanced backwashing (CEB) and Clean-in-Place (CIP). The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC) content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants.

  14. Impact of PAC Fines in Fouling of Polymeric and Ceramic Low-Pressure Membranes for Drinking Water Treatment

    Directory of Open Access Journals (Sweden)

    Laurent Oligny

    2016-07-01

    Full Text Available This study assessed the issue of membrane fouling in a Hybrid Membrane Process (HMP due to the export of powdered activated carbon (PAC fines from a pretreatment contactor. Two parallel pilot-scale ceramic and polymeric membranes were studied. Reversible and irreversible foulings were measured following three cleaning procedures: Physical backwashing (BW, chemically enhanced backwashing (CEB and Clean-in-Place (CIP. The impacts on fouling of membrane type, operation flux increase and the presence/absence of the PAC pretreatment were investigated. Membranes without pretreatment were operated in parallel as a control. In addition, CIP washwaters samples were analyzed to measure organic and inorganic foulants removed from the membranes. It was observed that for the polymeric membranes, fouling generally increased with the presence of the PAC pretreatment because of the export of fines. On the contrary, the ceramic membranes were not significantly impacted by their presence. The analysis of CIP washwaters showed a greater total organic carbon (TOC content on membranes with a PAC pretreatment while no similar conclusion could be made for inorganic foulants.

  15. Low energy single-staged anaerobic fluidized bed ceramic membrane bioreactor (AFCMBR) for wastewater treatment.

    Science.gov (United States)

    Aslam, Muhammad; McCarty, Perry L; Shin, Chungheon; Bae, Jaeho; Kim, Jeonghwan

    2017-09-01

    An aluminum dioxide (Al 2 O 3 ) ceramic membrane was used in a single-stage anaerobic fluidized bed ceramic membrane bioreactor (AFCMBR) for low-strength wastewater treatment. The AFCMBR was operated continuously for 395days at 25°C using a synthetic wastewater having a chemical oxygen demand (COD) averaging 260mg/L. A membrane net flux as high as 14.5-17L/m 2 h was achieved with only periodic maintenance cleaning, obtained by adding 25mg/L of sodium hypochlorite solution. No adverse effect of the maintenance cleaning on organic removal was observed. An average SCOD in the membrane permeate of 23mg/L was achieved with a 1h hydraulic retention time (HRT). Biosolids production averaged 0.014±0.007gVSS/gCOD removed. The estimated electrical energy required to operate the AFCMBR system was 0.039kWh/m 3 , which is only about 17% of the electrical energy that could be generated with the methane produced. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Integrated nitrogen removal biofilter system with ceramic membrane for advanced post-treatment of municipal wastewater.

    Science.gov (United States)

    Son, Dong-Jin; Yun, Chan-Young; Kim, Woo-Yeol; Zhang, Xing-Ya; Kim, Dae-Gun; Chang, Duk; Sunwoo, Young; Hong, Ki-Ho

    2016-12-01

    The pre-denitrification biofilm process for nitrogen removal was combined with ceramic membrane with pore sizes of 0.05-0.1 µm as a system for advanced post-treatment of municipal wastewater. The system was operated under an empty bed hydraulic retention time of 7.8 h, recirculation ratio of 3, and transmembrane pressure of 0.47 bar. The system showed average removals of organics, total nitrogen, and solids as high as 93%, 80%, and 100%, respectively. Rapid nitrification could be achieved and denitrification was performed in the anoxic filter without external carbon supplements. The residual particulate organics and nitrogen in effluent from biofilm process could be also removed successfully through membrane filtration and the removal of total coliform was noticeably improved after membrane filtration. Thus, a system composed of the pre-denitrification biofilm process with ceramic membrane would be a compact and flexible option for advanced post-treatment of municipal wastewater.

  17. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    International Nuclear Information System (INIS)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-01-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  18. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    Science.gov (United States)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-06-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  19. Hybrid membrane-microfluidic components using a novel ceramic MEMS technology

    Science.gov (United States)

    Lutz, Brent J.; Polyakov, Oleg; Rinaldo, Chris

    2012-03-01

    A novel hybrid nano/microfabrication technology has been employed to produce unique MEMS and microfluidic components that integrate nanoporous membranes. The components are made by micromachining a self-organized nanostructured ceramic material that is biocompatible and amenable to surface chemistry modification. Microfluidic structures, such as channels and wells, can be made with a precision of membranes can be integrated into the bottom of these structures, featuring a wide range of possible thicknesses, from 100 micron to membranes may be non-porous or porous (with controllable pore sizes from 200 nm to technology is highly scaleable, and thus can yield low-cost, reliable, disposable microcomponents and devices. Specific applications that can benefit from this technology includes cell culturing and assays, imaging by cryo-electron tomography, environmental sample processing, as well as many others.

  20. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

    1999-05-11

    A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

  1. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  2. Pretreatment with ceramic membrane microfiltration in the clarification process of sugarcane juice by ultrafiltration

    Directory of Open Access Journals (Sweden)

    Priscilla dos Santos Gaschi

    2014-04-01

    Full Text Available In the present study, the sugar cane juice from COCAFE Mill, was clarified using tubular ceramic membranes (α-Al2O3/TiO2 with pore size of 0.1 and 0.3 µm, and membrane area of 0.005 m2. Experiments were performed in batch with sugar cane juice, in a pilot unit of micro and ultrafiltration using the principle of tangential filtration. The sugar cane juice was settled for one hour and the supernatant was treated by microfiltration. After that, the MF permeate was ultrafiltered. The experiments of micro and ultrafiltration were carried out at 65ºC and 1 bar. The ceramic membranes were able to remove the colloidal particles, producing a limpid permeated juice with color reduction. The clarification process with micro- followed by ultrafiltration produced a good result with an average purity rise of 2.74 units, 99.4% lower turbidity and 44.8% lighter color in the permeate.

  3. Synthesis of inorganic materials in a supercritical carbon dioxide medium. Application to ceramic cross-flow filtration membranes preparation

    International Nuclear Information System (INIS)

    Papet, Sebastien

    2000-01-01

    Membrane separations, using cross-flow mineral ceramic membranes, allows fractionation of aqueous solutions due to the molecular sieve effect and electrostatic charges. To obtain a high selectivity, preparation of new selective ceramic membranes is necessary. We propose in this document two different routes to prepare such cross-flow tubular mineral membranes. In the first exposed method, a ceramic material is used, titanium dioxide, synthesized in supercritical carbon dioxide by the hydrolysis of an organometallic precursor of the oxide. The influence of operating parameters is similar to what is observed during a liquid-phase synthesis (sol-gel process), and leads us to control the size and texture of the prepared particles. This material is then used to prepare mineral membrane with a compressed layer process. The particles are mixed with organic components to form a liquid suspension. A layer is then deposited on the internal surface of a tubular porous support by slip-casting. The layer is then dried and compressed on the support before sintering. The obtained membranes arc in the ultrafiltration range. A second process has been developed in this work. It consists on the hydrolysis, in a supercritical CO 2 medium, of a precursor of titanium dioxide infiltrated into the support. The obtained material is then both deposited on the support but also infiltrated into the porosity. This new method leads to obtain ultrafiltration membranes that retain molecules which molecular weight is round 4000 g.mol -1 . Furthermore, we studied mass transfer mechanisms in cross-flow filtration of aqueous solutions. An electrostatic model, based on generalized Nernst-Planck equation that takes into account electrostatic interactions between solutes and the ceramic material, lead us to obtain a good correlation between experimental results and the numerical simulation. (author) [fr

  4. Support influence on the properties of the alumina ceramic membranes

    International Nuclear Information System (INIS)

    Clar, C.; Scian, A.N.; Aglietti, E.F.

    2003-01-01

    The ceramic substrates used as supports for the formation of a top layer membrane must meet several requirements.Some of them are: have an average pore size and a suitable surface rugosity to obtain a homogenous top layer preventing the penetration of the membrane precursor particles into the support pores.This work analyzes the performance of the three α-Al 2 O 3 supports, with different average pore sizes and surface textures, for the formation of a membrane top layer by the dipcoating technique from colloids in suspension of aluminum basic acetate and later thermal treatment at 1000degC.The pore size distribution of the supports, the support-membrane systems and the top layer membrane was obtained by the mercury intrusion porosimetry technique.The microstructural differences of the supports and the top layer thickness were observed by MEB.It could be observed that for numerous deposits the membrane layer pore size obtained is independent on the support used and that the thickness of the last layer is lower for the greater pore size supports.The possibility of an intermediate layer between the support and the top layer was considered in every case

  5. Ceramic membrane fouling during ultrafiltration of oil/water emulsions: Roles played by stabilization surfactants of oil droplets

    KAUST Repository

    Lu, Dongwei; Zhang, Tao; Ma, Jun

    2015-01-01

    of classical fouling models, and analysis of organic components rejected by the membrane. Furthermore, this mechanism was also verified by the existence of a steric effect and demulsification effect. Our finding suggests that ceramic membrane oppositely charged

  6. Reduction of DOM fractions and their trihalomethane formation potential in surface river water by in-line coagulation with ceramic membrane filtration.

    Science.gov (United States)

    Rakruam, Pharkphum; Wattanachira, Suraphong

    2014-03-01

    This research was aimed at investigating the reduction of DOM fractions and their trihalomethane formation potential (THMFP) by in-line coagulation with 0.1 μm ceramic membrane filtration. The combination of ceramic membrane filtration with a coagulation process is an alternative technology which can be applied to enhance conventional coagulation processes in the field of water treatment and drinking water production. The Ping River water (high turbidity water) was selected as the raw surface water because it is currently the main raw water source for water supply production in the urban and rural areas of Chiang Mai Province. From the investigation, the results showed that the highest percent reductions of DOC, UV-254, and THMFP (47.6%, 71.0%, and 67.4%, respectively) were achieved from in-line coagulation with ceramic membrane filtration at polyaluminum chloride dosage 40 mg/L. Resin adsorption techniques were employed to characterize the DOM in raw surface water and filtered water. The results showed that the use of a ceramic membrane with in-line coagulation was able to most efficiently reduce the hydrophobic fraction (HPOA) (68.5%), which was then followed by the hydrophilic fraction (HPIA) (49.3%). The greater mass DOC reduction of these two fractions provided the highest THMFP reductions (55.1% and 37.2%, respectively). Furthermore, the in-line coagulation with ceramic membrane filtration was able to reduce the hydrophobic (HPOB) fraction which is characterized by high reactivity toward THM formation. The percent reduction of mass DOC and THMFP of HPOB by in-line coagulation with ceramic membrane filtration was 45.9% and 48.0%, respectively. Copyright © 2014 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  7. Effect of operating conditions on the performances of multichannel ceramic UF membranes for textile mercerization wastewater treatment.

    Science.gov (United States)

    Zebić Avdičević, Maja; Košutić, Krešimir; Dobrović, Slaven

    2017-01-01

    Textile wastewaters are rated as one of the most polluting in all industrial sectors, and membrane separation is the most promising technology for their treatment and reuse of auxiliary chemicals. This study evaluates the performance of three types of tubular ceramic ultrafiltration membranes differing by mean pore size (1, 2 and 500 kDa) treating textile mercerization wastewater from a textile mill at different operating conditions: cross-flow velocity (CFV) and temperature. Acceptable results were obtained with 1 kDa ceramic membrane, with rejection efficiencies 92% for suspended solids, 98% for turbidity, 98% for color and 53% for total organic carbon at 20°C and 3 m s -1 CFV. Highest fouling effect was observed for 500 kDa membrane and lowest CFV. According to the observed results, 1 kDa membrane could be used for the treatment of wastewater from the textile mercerization process in terms of permeate quality.

  8. Comparing the short and long term stability of biodegradable, ceramic and cation exchange membranes in microbial fuel cells.

    Science.gov (United States)

    Winfield, Jonathan; Chambers, Lily D; Rossiter, Jonathan; Ieropoulos, Ioannis

    2013-11-01

    The long and short-term stability of two porous dependent ion exchange materials; starch-based compostable bags (BioBag) and ceramic, were compared to commercially available cation exchange membrane (CEM) in microbial fuel cells. Using bi-directional polarisation methods, CEM exhibited power overshoot during the forward sweep followed by significant power decline over the reverse sweep (38%). The porous membranes displayed no power overshoot with comparably smaller drops in power during the reverse sweep (ceramic 8%, BioBag 5.5%). The total internal resistance at maximum power increased by 64% for CEM compared to 4% (ceramic) and 6% (BioBag). Under fixed external resistive loads, CEM exhibited steeper pH reductions than the porous membranes. Despite its limited lifetime, the BioBag proved an efficient material for a stable microbial environment until failing after 8 months, due to natural degradation. These findings highlight porous separators as ideal candidates for advancing MFC technology in terms of cost and operation stability. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendfra Nagabhushana

    2001-07-01

    The mechanical properties of model systems were analyzed. A reasonably accurate finite element model was implemented and a rational metric to predict the strength of ceramic/metal concentrical joints was developed. The mode of failure of the ceramic/metal joints was determined and the importance of the mechanical properties of the braze material was assessed. Thermal cycling experiments were performed on the model systems and the results were discussed. Additionally, experiments using the concept of placing diffusion barriers on the ceramic surface to limit the extent of the reaction with the braze were performed. It was also observed that the nature and morphology of the reaction zone depends greatly on the nature of the perovskite structure being used. From the experiments, it is observed that the presence of Cr in the Fe-occupied sites decreases the tendency of Fe to segregate and to precipitate out of the lattice. In these new experiments, Ni was observed to play a major role in the decomposition of the ceramic substrate.

  10. Influence of Surface Properties of Filtration-Layer Metal Oxide on Ceramic Membrane Fouling during Ultrafiltration of Oil/Water Emulsion.

    Science.gov (United States)

    Lu, Dongwei; Zhang, Tao; Gutierrez, Leo; Ma, Jun; Croué, Jean-Philippe

    2016-05-03

    In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. A distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e., surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). Consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides is quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides toward oil droplets, consistent with the irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with the lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

  11. Influence of surface properties of filtration-layer metal oxide on ceramic membrane fouling during ultrafiltration of oil/water emulsion

    KAUST Repository

    Lu, Dongwei; Zhang, Tao; Gutierrez, Leo; Ma, Jun; Croue, Jean-Philippe

    2016-01-01

    In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. Distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e. surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). In consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides are quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides towards oil droplets which consists very well with irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

  12. Influence of surface properties of filtration-layer metal oxide on ceramic membrane fouling during ultrafiltration of oil/water emulsion

    KAUST Repository

    Lu, Dongwei

    2016-04-01

    In this work, ceramic ultrafiltration membranes deposited with different metal oxides (i.e., TiO2, Fe2O3, MnO2, CuO, and CeO2) of around 10 nm in thickness and similar roughness were tested for O/W emulsion treatment. Distinct membrane fouling tendency was observed, which closely correlated to the properties of the filtration-layer metal oxides (i.e. surface hydroxyl groups, hydrophilicity, surface charge, and adhesion energy for oil droplets). In consistent with the distinct bond strength of the surface hydroxyl groups, hydrophilicity of these common metal oxides are quite different. The differences in hydrophilicity consequently lead to different adhesion of these metal oxides towards oil droplets which consists very well with irreversible membrane fouling tendency. In addition, the surface charge of the metal oxide opposite to that of emulsion can help to alleviate irreversible membrane fouling in ultrafiltration. Highly hydrophilic Fe2O3 with lowest fouling tendency could be a potential filtration-layer material for the fabrication/modification of ceramic membranes for O/W emulsion treatment. To the best of our knowledge, this is the first study clearly showing the correlations between surface properties of filtration-layer metal oxides and ceramic membrane fouling tendency by O/W emulsion.

  13. Immobilization of glucoamylase on ceramic membrane surfaces modified with a new method of treatment utilizing SPCP-CVD.

    Science.gov (United States)

    Ida; Matsuyama; Yamamoto

    2000-07-01

    Glucoamylase, as a model enzyme, was immobilized on a ceramic membrane modified by surface corona discharge induced plasma chemical process-chemical vapor deposition (SPCP-CVD). Characterizations of the immobilized enzyme were then discussed. Three kinds of ceramic membranes with different amounts of amino groups on the surface were prepared utilizing the SPCP-CVD method. Each with 1-time, 3-times and 5-times surface modification treatments and used for supports in glucoamylase immobilization. The amount of immobilized glucoamylase increased with the increase in the number of surface modification treatments and saturated to a certain maximum value estimated by a two-dimensional random packing. The operational stability of the immobilized glucoamylase also increased with the increase in the number of the surface treatment. It was almost the same as the conventional method, while the activity of immobilized enzyme was higher. The results indicated the possibility of designing the performance of the immobilized enzyme by controlling the amount of amino groups. The above results showed that the completely new surface modification method using SPCP was effective in modifying ceramic membranes for enzyme immobilization.

  14. Cross flow ultrafiltration of Cr (VI) using MCM-41, MCM-48 and Faujasite (FAU) zeolite-ceramic composite membranes.

    Science.gov (United States)

    Basumatary, Ashim Kumar; Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G

    2016-06-01

    This work describes the removal of Cr (VI) from aqueous solution in cross flow mode using MCM-41, MCM-48 and FAU zeolite membranes prepared on circular shaped porous ceramic support. Ceramic support was manufactured using locally available clay materials via a facile uni-axial compaction method followed by sintering process. A hydrothermal technique was employed for the deposition of zeolites on the ceramic support. The porosity of ceramic support (47%) is reduced by the formation of MCM-41 (23%), MCM-48 (22%) and FAU (33%) zeolite layers. The pore size of the MCM-41, MCM-48 and FAU membrane is found to be 0.173, 0.142, and 0.153 μm, respectively, which is lower than that of the support (1.0 μm). Cross flow ultrafiltration experiments of Cr (VI) were conducted at five different applied pressures (69-345 kPa) and three cross flow rates (1.11 × 10(-7) - 2.22 × 10(-7) m(3)/s). The filtration studies inferred that the performance of the fabricated zeolite composite membranes is optimum at the maximum applied pressure (345 kPa) and the highest rejection is obtained with the lowest cross flow rate (1.11 × 10(-7) m(3)/s) for all three zeolite membrane. The permeate flux of MCM-41, MCM-48 and FAU zeolite composite membranes are almost remained constant in the entire duration of the separation process. The highest removal of 82% is shown by FAU membrane, while MCM-41 and MCM-48 display 75% and 77% of Cr (VI) removal, respectively for the initial feed concentration of 1000 ppm with natural pH of the solution at an applied pressure of 345 kPa. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Simulation of a porous ceramic membrane reactor for hydrogen production

    Energy Technology Data Exchange (ETDEWEB)

    Yu, W.; Ohmori, T.; Yamamoto, T.; Endo, A.; Nakaiwa, M.; Hayakawa, T. [National Inst. of Advanced Industrial Science and Technology, Tsukuba (Japan); Itoh, N. [National Inst. of Advanced Industrial Science and Technology, Tsukuba (Japan); Utsunomiya Univ. (Japan). Dept. of Applied Chemistry

    2005-08-01

    A systematic simulation study was performed to investigate the performance of a porous ceramic membrane reactor for hydrogen production by means of methane steam reforming. The results show that the methane conversions much higher than the corresponding equilibrium values can be achieved in the membrane reactor due to the selective removal of products from the reaction zone. The comparison of isothermal and non-isothermal model predictions was made. It was found that the isothermal assumption overestimates the reactor performance and the deviation of calculation results between the two models is subject to the operating conditions. The effects of various process parameters such as the reaction temperature, the reaction side pressure, the feed flow rate and the steam to methane molar feed ratio as well as the sweep gas flow rate and the operation modes, on the behavior of membrane reactor were analyzed and discussed. (author)

  16. A novel catalytic ceramic membrane fabricated with CuMn2O4 particles for emerging UV absorbers degradation from aqueous and membrane fouling elimination.

    Science.gov (United States)

    Guo, Yang; Song, Zilong; Xu, Bingbing; Li, Yanning; Qi, Fei; Croue, Jean-Philippe; Yuan, Donghai

    2018-02-15

    A novel catalytic ceramic membrane (CM) for improving ozonation and filtration performance was fabricated by surface coating CuMn 2 O 4 particles on a tubular CM. The degradation of ultraviolet (UV) absorbers, reduction of toxicity, elimination of membrane fouling and catalytic mechanism were investigated. The characterization results suggested the particles were well-fixed on membrane surface. The modified membrane showed improved benzophenone-3 removal performance (from 28% to 34%), detoxification (EC 50 as 12.77%) and the stability of catalytic activity. In the degradation performance of model UV absorbers, the developed membrane significantly decreased the UV254 and DOC values in effluent. Compared with a virgin CM, this CM ozonation increased water flux as 29.9% by in-situ degrade effluent organic matters. The CuMn 2 O 4 modified membrane enhanced the ozone self-decompose to generate O 2 - and initiated the chain reaction of ozone decomposition, and subsequently reacted with molecule ozone to produce OH. Additionally, CM was able to promote the interaction between ozone and catalyst/organic chemicals to form H 2 O 2 that promoted the formation of OH. This catalytic ceramic membrane combining with ozonation showed potential applications in emerging pollutant degradation and membrane fouling elimination, and acted as a novel ternary technology for wastewater treatment and water reuse. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Planar, Polysilazane-Derived Porous Ceramic Supports for Membrane and Catalysis Applications.

    Science.gov (United States)

    Konegger, Thomas; Williams, Lee F; Bordia, Rajendra K

    2015-10-01

    Porous, silicon carbonitride-based ceramic support structures for potential membrane and catalysis applications were generated from a preceramic polysilazane precursor in combination with spherical, ultrahigh-molecular weight polyethylene microparticles through a sacrificial filler approach. A screening evaluation was used for the determination of the impact of both porogen content and porogen size on pore structure, strength, and permeability characteristics of planar specimens. By optimizing both the composition as well as cross-linking parameters, maximum characteristic biaxial flexural strengths of 65 MPa and porosities of 42% were achieved. The evolution of an interconnected, open-pore network during thermal porogen removal and conversion of the preceramic polymer led to air permeabilities in the order of 10 -14 m 2 . The materials were further exposed to long-term heat treatments to demonstrate the stability of properties after 100 h at 800°C in oxidizing, inert, and reducing environments. The determined performance, in combination with the versatile preparation method, illustrates the feasibility of this processing approach for the generation of porous ceramic support structures for applications at elevated temperatures in a variety of fields, including membrane and catalysis science.

  18. Separation membrane development

    Energy Technology Data Exchange (ETDEWEB)

    Lee, M.W. [Savannah River Technology Center, Aiken, SC (United States)

    1998-08-01

    A ceramic membrane has been developed to separate hydrogen from other gases. The method used is a sol-gel process. A thin layer of dense ceramic material is coated on a coarse ceramic filter substrate. The pore size distribution in the thin layer is controlled by a densification of the coating materials by heat treatment. The membrane has been tested by permeation measurement of the hydrogen and other gases. Selectivity of the membrane has been achieved to separate hydrogen from carbon monoxide. The permeation rate of hydrogen through the ceramic membrane was about 20 times larger than Pd-Ag membrane.

  19. Microfiltration of wheat starch suspensions using multichannel ceramic membrane

    Directory of Open Access Journals (Sweden)

    Ikonić Bojana B.

    2011-01-01

    Full Text Available This work investigates influence of different process parameters such as transmembrane pressure, flow rate and concentration of wheat starch suspension on the average permeate flux and permeate flux decline. Used membrane in all experiments was 19 channels ceramic membrane with 0.2 μm pore size. Experimental results were analyzed using response surface methodology. It is observed that the significant average permeate flux enhancement of 200% was achieved by the increase of the transmembrane pressure, while the increase of flow rate and concentration affected the increase in average permeate flux in the range of 40-100%. Permeate flux decline was almost independent of the transmembrane pressure, but the increase of the flow rate, as well as the decrease of the concentration led to decrease of permeate flux decline in the range of 20-50%.

  20. Planar, Polysilazane?Derived Porous Ceramic Supports for Membrane and Catalysis Applications

    OpenAIRE

    Konegger, Thomas; Williams, Lee F.; Bordia, Rajendra K.

    2015-01-01

    Porous, silicon carbonitride?based ceramic support structures for potential membrane and catalysis applications were generated from a preceramic polysilazane precursor in combination with spherical, ultrahigh?molecular weight polyethylene microparticles through a sacrificial filler approach. A screening evaluation was used for the determination of the impact of both porogen content and porogen size on pore structure, strength, and permeability characteristics of planar specimens. By optimizin...

  1. Electrospun Ceramic Nanofiber Mats Today: Synthesis, Properties, and Applications

    Science.gov (United States)

    Esfahani, Hamid; Ramakrishna, Seeram

    2017-01-01

    Ceramic nanofibers (NFs) have recently been developed for advanced applications due to their unique properties. In this article, we review developments in electrospun ceramic NFs with regard to their fabrication process, properties, and applications. We find that surface activity of electrospun ceramic NFs is improved by post pyrolysis, hydrothermal, and carbothermal processes. Also, when combined with another surface modification methods, electrospun ceramic NFs result in the advancement of properties and widening of the application domains. With the decrease in diameter and length of a fiber, many properties of fibrous materials are modified; characteristics of such ceramic NFs are different from their wide and long (bulk) counterparts. In this article, electrospun ceramic NFs are reviewed with an emphasis on their applications as catalysts, membranes, sensors, biomaterials, fuel cells, batteries, supercapacitors, energy harvesting systems, electric and magnetic parts, conductive wires, and wearable electronic textiles. Furthermore, properties of ceramic nanofibers, which enable the above applications, and techniques to characterize them are briefly outlined. PMID:29077074

  2. Electrospun Ceramic Nanofiber Mats Today: Synthesis, Properties, and Applications

    Directory of Open Access Journals (Sweden)

    Hamid Esfahani

    2017-10-01

    Full Text Available Ceramic nanofibers (NFs have recently been developed for advanced applications due to their unique properties. In this article, we review developments in electrospun ceramic NFs with regard to their fabrication process, properties, and applications. We find that surface activity of electrospun ceramic NFs is improved by post pyrolysis, hydrothermal, and carbothermal processes. Also, when combined with another surface modification methods, electrospun ceramic NFs result in the advancement of properties and widening of the application domains. With the decrease in diameter and length of a fiber, many properties of fibrous materials are modified; characteristics of such ceramic NFs are different from their wide and long (bulk counterparts. In this article, electrospun ceramic NFs are reviewed with an emphasis on their applications as catalysts, membranes, sensors, biomaterials, fuel cells, batteries, supercapacitors, energy harvesting systems, electric and magnetic parts, conductive wires, and wearable electronic textiles. Furthermore, properties of ceramic nanofibers, which enable the above applications, and techniques to characterize them are briefly outlined.

  3. Cake layers and long filtration times protect ceramic micro-filtration membranes for fouling

    NARCIS (Netherlands)

    Lu, J.

    2013-01-01

    The objective of this research was to decrease membrane fouling of a ceramic microfiltration system and at the same time increase the recovery. A conventional operation in micro- and ultrafiltration is an in-line coagulation and a frequent hydraulic backwash. The idea about these frequent backwashes

  4. Treatment of food waste recycling wastewater using anaerobic ceramic membrane bioreactor for biogas production in mainstream treatment process of domestic wastewater.

    Science.gov (United States)

    Jeong, Yeongmi; Hermanowicz, Slawomir W; Park, Chanhyuk

    2017-10-15

    A bench-scale anaerobic membrane bioreactor (AnMBR) equipped with submerged flat-sheet ceramic membranes was operated at mesophilic conditions (30-35 °C) treating domestic wastewater (DWW) supplemented with food wasterecycling wastewater (FRW) to increase the organic loading rate (OLR) for better biogas production. Coupling ceramic membrane filtration with AnMBR treatment provides an alternative strategy for high organic wastewater treatment at short hydraulic retention times (HRTs) with the potential benefits of membrane fouling because they have a high hydrophilicity and more robust at extreme conditions. The anaerobic ceramic MBR (AnCMBR) treating mixture of actual FRW with DWW (with an influent chemical oxygen demand (COD) of 2,115 mg/L) was studied to evaluate the treatment performance in terms of organic matter removal and methane production. COD removal during actual FRW with DWW operation averaged 98.3 ± 1.0% corresponding to an average methane production of 0.21 ± 0.1 L CH 4 /g COD removed . Biogas sparging, relaxation and permeate back-flushing were concurrently employed to manage membrane fouling. A flux greater than 9.2 L m -2  h -1 (LMH) was maintained at 13 h HRT for approximately 200 days without chemical cleaning at an OLR of 2.95 kg COD m -3  d -1 . On day 100, polyvinyl alcohol (PVA)-gel beads were added into the AnCMBR to alleviate the membrane fouling, suggesting that their mechanical scouring effect contributed positively in reducing the fouling index (FI). Although these bio-carriers might accelerate the breaking up of bio-flocs, which released a higher amount of soluble microbial products (SMP), a 95.4% SMP rejection was achieved. Although the retention efficiency of dissolved organic carbons (DOC) was 91.4% across the ceramic membrane, a meaningful interpretation of organic carbon detection (OCD) fingerprints was conducted to better understand the ceramic membrane performance. Copyright © 2017 Elsevier Ltd. All rights

  5. Ceramic microsieves: influence of perforation shape and distribution on flow resistance and membrane strength

    NARCIS (Netherlands)

    Kuiper, S.; Brink, R.; Nijdam, W.; Krijnen, Gijsbertus J.M.; Elwenspoek, Michael Curt

    2002-01-01

    Ceramic microsieves with slit-shaped perforations were compared to sieves with circular-shaped perforations, regarding flow resistance and membrane strength. Destructive tests show that the highest strength is obtained if the perforations are placed in a non-alternating pattern. Especially for

  6. Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water.

    Science.gov (United States)

    Song, Lili; Zhu, Bo; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

    2016-03-01

    This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO₂ concentration on permeate fluxes, total organic carbon (TOC), and UV absorbance removal, were investigated. The interaction between the humic acids and TiO₂ photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO₂ particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

  7. Hybrid Processes Combining Photocatalysis and Ceramic Membrane Filtration for Degradation of Humic Acids in Saline Water

    Directory of Open Access Journals (Sweden)

    Lili Song

    2016-03-01

    Full Text Available This study explored the combined effects of photocatalysis with ceramic membrane filtration for the removal of humic acid in the presence of salt; to simulate saline wastewater conditions. The effects of operating parameters, such as salinity and TiO2 concentration on permeate fluxes, total organic carbon (TOC, and UV absorbance removal, were investigated. The interaction between the humic acids and TiO2 photocatalyst played an important role in the observed flux change during ceramic membrane filtration. The results for this hybrid system showed that the TOC removal was more than 70% for both without NaCl and with the 500 ppm NaCl concentration, and 62% and 66% for 1000 and 2000 ppm NaCl concentrations. The reduction in UV absorbance was more complete in the absence of NaCl compared to the presence of NaCl. The operation of the integrated photoreactor-ceramic membrane filter over five repeat cycles is described. It can be concluded that the overall removal performance of the hybrid system was influenced by the presence of salts, as salt leads to agglomeration of TiO2 particles by suppressing the stabilising effects of electrostatic repulsion and thereby reduces the effective surface contact between the pollutant and the photocatalyst.

  8. Novel ceramic-polymer composite membranes for the separation of liquid waste. Annual progress report, September 15, 1996 - September 14, 1997

    International Nuclear Information System (INIS)

    Cohen, Y.

    1997-01-01

    'The project on ceramic-supported polymer membranes focuses on the development of a novel class of membranes for the separation of organics from both organic-aqueous and organic-organic mixtures, Theses membranes are fabricated by a graft polymerization process where polymer chains are grown onto the surface of a ceramic support membrane. The surface graft polymerization process, developed at UCLA, results in the formation of a thin polymer layer covalently bonded to the membrane pore surface as a layer of terminally anchored polymeric chains. Through the selection of the polymer most appropriate for the desired separation task, the graft polymerized surface layer can be synthesized to impart specific separation properties to the membrane. It is expected that this project will lead to the demonstration of a new technology for the tailor design of a new class of selective and robust ceramic-supported polymer membranes. This new approach will allow the rapid deployment of task-specific membranes for the separation of waste constituents for subsequent recovery, treatment or disposal. Progress to date includes the preparation of successful silica-polyvinylpyrrolidone (PVP) membrane for the treatment of oil-in-water emulsions and a silica-polyvinylacetate (PVAc) pervaporation membrane for the separation of organics from water. Current work is ongoing to study the performance of the pervaporation membrane for the removal of chlorinated organics from water and to develop a pervaporation membrane for organic-organic separation. In another aspect of the study, the authors are studying the hydrophilic PVP CSP membrane for oil-in-water emulsion treatment with the goal of determining the optimal membrane polymer surface structure as a function of various operating conditions (e.g., tube-side Reynolds number and transmembrane pressure), Work is also in progress to characterize the polymer layer by AFM and internal reflection FTIR, and to model the conformation of the polymer

  9. A POLYMER-CERAMIC COMPOSITE MEMBRANE FOR RECOVERING VOLATILE ORGANIC COMPOUNDS FROM WASTEWATERS BY PERVAPORATION

    Science.gov (United States)

    A composite membrane was constructed on a porous ceramic support from a block copolymer of styrene and butadiene (SBS). It was tested in a laboratory pervaporation apparatus for recovering volatile organic compounds (VOCs) such a 1,1,1-trichloroethane (TCA) and trichloroethylene ...

  10. The Enhancement of the Selectivity of Complex Reactions by a Catalytic Membrane Reactor -Ethylene Oxidation Over a Ag Catalyst Supported in a Ceramic Membrane-

    OpenAIRE

    馮, 臨; 小林, 正義; Lin, FENG; Masayoshi, KOBAYASHI

    1991-01-01

    This research demonstrated that, using a membrane reactor consisting of a tubular, microporous, glass-ceramic membrane, it is possible to achieve selective oxidation of ethylene to ethylene oxide with an Ag catalyst. In experiments which a reaction temperature range of 115 to 300℃ and a contact time of 1.5 to 5 seconds, resulting data illustrated the following characteristics of this membrane reactor : 1) compared with a classic tubular reactor, the selectivity of ethylene oxide is increased ...

  11. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    Science.gov (United States)

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  12. Fluidized-bed Fenton coupled with ceramic membrane separation for advanced treatment of flax wastewater.

    Science.gov (United States)

    Fan, Dong; Ding, Lili; Huang, Hui; Chen, Mengtian; Ren, Hongqiang

    2017-10-15

    Fluidized-bed Fenton coupled with ceramic membrane separation to treat the flax secondary effluent was investigated. The operating variables, including initial pH, dosage of H 2 O 2 and Fe 0 , air flow rate, TMP and pore size, were optimized. The distributions of DOMs in the treatment process were analyzed. Under the optimum condition (600mgL -1 H 2 O 2 , 1.4gL -1 Fe 0 , pH=3, 300Lh -1 air flow rate and 15psi TMP), the highest TOC and color removal efficiencies were 84% and 94% in the coupled reactor with 100nm ceramic membrane, reducing 39% of total iron with similar removal efficiency compared with Fluidized-bed Fenton. Experimental results showed that the ceramic membrane could intercept catalyst particles (average particle size >100nm), 10.4% macromolecules organic matter (AMW>20000Da) and 12.53% hydrophobic humic-like component. EEM-PARAFAC identified four humic-like (M1-M4) and one protein-like components (M5), and the fluorescence intensities of M1-M5 in the secondary effluent were 63.27, 63.05, 33.41, 16.71 and 0.72 QSE, respectively. After the coupled treatment, the removal efficiencies of M1(81%), M2(86%) were higher than M3, M4(63%, 61%). Pearson correlation analysis suggested that M1, M2 and M3 were the major contributors to the cake layer, and M4, M5 might more easily lead to pore blockages. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. Rejection of Bromide and Bromate Ions by a Ceramic Membrane.

    Science.gov (United States)

    Moslemi, Mohammadreza; Davies, Simon H; Masten, Susan J

    2012-12-01

    Effects of pH and the addition of calcium chloride (CaCl(2)) on bromate (BrO(3) (-)) and bromide (Br(-)) rejection by a ceramic membrane were investigated. Rejection of both ions increased with pH. At pH 8, the rejection of BrO(3) (-) and Br(-) was 68% and 63%, respectively. Donnan exclusion appears to play an important role in determining rejection of BrO(3) (-) and Br(-). In the presence of CaCl(2), rejection of BrO(3) (-) and Br(-) ions was greatly reduced, confirming the importance of electrostatic interactions in determining rejection of BrO(3) (-) and Br(-). The effect of Ca(2+) is so pronounced that in most natural waters, rejection of both BrO(3) (-) and Br(-) by the membrane would be extremely small.

  14. A submerged tubular ceramic membrane bioreactor for high strength wastewater treatment.

    Science.gov (United States)

    Sun, D D; Zeng, J L; Tay, J H

    2003-01-01

    A 4 L submerged tubular ceramic membrane bioreactor (MBR) was applied in laboratory scale to treat 2,400 mg-COD/L high strength wastewater. A prolonged sludge retention time (SRT) of 200 day, in contrast to the conventional SRT of 5 to 15 days, was explored in this study, aiming to reduce substantially the amount of disposed sludge. The MBR system was operated for a period of 142 days in four runs, differentiated by specific oxygen utilization rate (SOUR) and hydraulic retention time (HRT). It was found that the MBR system produced more than 99% of suspended solid reduction. Mixed liquor suspended solids (MLSS) was found to be adversely proportional to HRT, and in general higher than the value from a conventional wastewater treatment plant. A chemical oxygen demand (COD) removal efficiency was achieved as high as 98% in Run 1, when SOUR was in the range of 100-200 mg-O/g-MLVSS/hr. Unexpectedly, the COD removal efficiency in Run 2 to 4 was higher than 92%, on average, where higher HRT and abnormally low SOUR of 20-30 mg-O/g-MLVSS/hr prevailed. It was noted that the ceramic membrane presented a significant soluble nutrient rejection when the microbial metabolism of biological treatment broke down.

  15. EFFICIENCY OF ULTRAFILTRATION CERAMIC MEMBRANES FOR TOXIC ELEMENTS REMOVAL FROM WASTEWATERS

    Directory of Open Access Journals (Sweden)

    S. Alami Younssi

    2010-07-01

    Full Text Available The preparation and characterization of porous ceramics multilayer ultrafiltration membrane is described. The first step consisted to prepare high-quality macroporous support in Moroccan clay. The choice of this material is based on its natural abundance and thermal stability.The microporous interlayer was then prepared by slip casting from zirconia commercial powders and finally the active UF toplayers was obtained by sol-gel route using ZnAl2O4 and TiO2 mixed sols. The performance of ultrafiltration membrane (TiO2 (50�20– ZnAl2O4 (50� was evaluated by pores diameter, water flux, thickness and molecular weight cut off (MWCO. The water permeability measured for this composite membrane is 9.42 L/(m2•h•bar, the thickness is less than 700 nm, the pore diameter is centered near 5 nm and the MWCO was about 4500 Da.

  16. Molecular Grafting of Fluorinated and Nonfluorinated Alkylsiloxanes on Various Ceramic Membrane Surfaces for the Removal of Volatile Organic Compounds Applying Vacuum Membrane Distillation.

    Science.gov (United States)

    Kujawa, Joanna; Al-Gharabli, Samer; Kujawski, Wojciech; Knozowska, Katarzyna

    2017-02-22

    Four main tasks were presented: (i) ceramic membrane functionalization (TiO 2 5 kDa and 300 kDa), (ii) extended material characterization (physicochemistry and tribology) of pristine and modified ceramic samples, (iii) evaluation of chemical and mechanical stability, and finally (iv) assessment of membrane efficiency in vacuum membrane distillation applied for volatile organic compounds (VOCs) removal from water. Highly efficient molecular grafting with four types of perfluoroalkylsilanes and one nonfluorinated agent was developed. Materials with controllable tribological and physicochemical properties were achieved. The most meaningful finding is associated with the applicability of fluorinated and nonfluorinated grafting agents. The results of contact angle, hysteresis of contact angle, sliding angle, and critical surface tension as well as Young's modulus, nanohardness, and adhesion force for grafting by these two modifiers are comparable. This provides insight into the potential applicability of environmental friendly hydrophobic and superhydrophobic surfaces. The achieved hydrophobic membranes were very effective in the removal of VOCs (butanol, methyl-tert-butyl ether, and ethyl acetate) from binary aqueous solutions in vacuum membrane distillation. The correlation between membrane effectiveness and separated solvent polarity was compared in terms of material properties and resistance to the wetting (kinetics of wetting and in-depth liquid penetration). Material properties were interpreted considering Zisman theory and using Kao diagram. The significant influence of surface chemistry on the membrane performance was noticed (5 kDa, influence of hydrophobic nanolayer and separation controlled by solution-diffusion model; 300 kDa, no impact of surface chemistry and separation controlled by liquid-vapor equilibrium).

  17. Hydrogen separation from high temperature CO-containing syn-gas flow using molecular ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Soudarev, A.; Konakov, G.; Souryaninov, A.; Molchanov, A. [Boyko Research Engineering Ceramic Heat Engines Center Ltd., St. Petersburg (Russian Federation); Lelait, L.; Stevens, P.H. [European Inst. for Power Studies, Karlsruhe (Germany)

    2006-07-01

    Poisoning of the platinum (Pt) metals used as catalysts for proton exchange membrane fuel cells (PEMFCs) can negatively impact on PEMFC operation efficiency. In order to address this issue, a supply of hydrogen with a carbon monoxide (CO) admixtures is required. This paper provided details of a new type of molecular ceramic membrane (MCM) that allows the separation of hydrogen (H{sub 2}) from the hydrocarbon fuel reforming products that contain CO and has higher temperature and pressure capacity than other membranes. After various tests, alumo-magnesium spinel (AMS) was selected as the most promising porous material for the ceramic multi-layer membrane. The crystalline structure of the AMS showed good thermo-dynamic stability during tests that ranged between 20 and 1400 degrees C, as well as a chemical resistance relative to the effects of the aggressive fuel cell environment, and no exposure to the oxidation-recovery processes in the CO and H{sub 2} flow. The macroporous substrate of the AMS and the membrane selection layers have the same composition. The formation of the carrier was conducted by a semi-dry molding on a hydraulic press. Formation of the nano-porous structure in the carrier macro-pores by the polysilicon acid sol solution treatment allowed the synthesis of the amorphous silica and crystobalite crystals with a developed surface and nano-dimension subporosity. Test results have shown that the MCM has optimum penetrability and selectivity values as well as admissible thermo-mechanical properties. H{sub 2} flow through the membrane was 1.5-1.7 times greater than the CO flow. It was concluded that the AMS-based membrane devices will increase the efficiency of the PEMFC power plants and reduce their degradation capacity. 2 refs., 1 tab., 1 fig.

  18. Ceramic membrane ozonator for soluble organics removal from produced water

    Science.gov (United States)

    Siagian, U. W. R.; Dwipramana, A. S.; Perwira, S. B.; Khoiruddin; Wenten, I. G.

    2018-01-01

    In this work, the performance of ozonation for degradation of soluble organic compounds in produced water was investigated. Tubular ceramic membrane diffuser (with and without a static mixer in the lumen side) was used to facilitate contact between ozone and produced water. The ozonation was conducted at ozone flow rate of 8 L.min-1, ozone concentration of 0.4 ppm, original pH of the solution, and pressure of 1.2 bar, while the flow rates of the produced water were varied (192, 378 and 830 mL.min-1). It was found that the reduction of benzene, toluene, ethylbenzene, and xylene were 85%, 99%, 85%, and 95%, respectively. A lower liquid flow rate in a laminar state showed a better component reduction due to the longer contacting time between the liquid and the gas phase. The introduction of the static mixer in the lumen side of the membrane as a turbulence promoter provided a positive effect on the performance of the membrane diffuser. The twisted static mixer exhibited the better removal rate than the spiral static mixer.

  19. The use of nanoparticles in polymeric and ceramic membrane structures: Review of manufacturing procedures and performance improvement for water treatment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeonghwan [Department of Environmental Engineering, INHA University, Nam-gu, Yonghyun-dong 253, Incheon 402-751 (Korea, Republic of); Van der Bruggen, Bart, E-mail: bart.vanderbruggen@cit.kuleuven.b [K.U. Leuven, Department of Chemical Engineering, Laboratory for Applied Physical Chemistry and Environmental Technology, W. de Croylaan 46, B-3001 Leuven (Belgium)

    2010-07-15

    Membrane separations are powerful tools for various applications, including wastewater treatment and the removal of contaminants from drinking water. The performance of membranes is mainly limited by material properties. Recently, successful attempts have been made to add nanoparticles or nanotubes to polymers in membrane synthesis, with particle sizes ranging from 4 nm up to 100 nm. Ceramic membranes have been fabricated with catalytic nanoparticles for synergistic effects on the membrane performance. Breakthrough effects that have been reported in the field of water and wastewater treatment include fouling mitigation, improvement of permeate quality and flux enhancement. Nanomaterials that have been used include titania, alumina, silica, silver and many others. This paper reviews the role of engineered nanomaterials in (pressure driven) membrane technology for water treatment, to be applied in drinking water production and wastewater recycling. Benefits and drawbacks are described, which should be taken into account in further studies on potential risks related to release of nanoparticles into the environment. - Nanoparticles show a great potential for application in polymeric and ceramic membrane structures, in view of fouling mitigation and catalytic breakdown processes.

  20. The use of nanoparticles in polymeric and ceramic membrane structures: Review of manufacturing procedures and performance improvement for water treatment

    International Nuclear Information System (INIS)

    Kim, Jeonghwan; Van der Bruggen, Bart

    2010-01-01

    Membrane separations are powerful tools for various applications, including wastewater treatment and the removal of contaminants from drinking water. The performance of membranes is mainly limited by material properties. Recently, successful attempts have been made to add nanoparticles or nanotubes to polymers in membrane synthesis, with particle sizes ranging from 4 nm up to 100 nm. Ceramic membranes have been fabricated with catalytic nanoparticles for synergistic effects on the membrane performance. Breakthrough effects that have been reported in the field of water and wastewater treatment include fouling mitigation, improvement of permeate quality and flux enhancement. Nanomaterials that have been used include titania, alumina, silica, silver and many others. This paper reviews the role of engineered nanomaterials in (pressure driven) membrane technology for water treatment, to be applied in drinking water production and wastewater recycling. Benefits and drawbacks are described, which should be taken into account in further studies on potential risks related to release of nanoparticles into the environment. - Nanoparticles show a great potential for application in polymeric and ceramic membrane structures, in view of fouling mitigation and catalytic breakdown processes.

  1. Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

    2012-03-01

    This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

  2. Separation of BSA through FAU-type zeolite ceramic composite membrane formed on tubular ceramic support: Optimization of process parameters by hybrid response surface methodology and biobjective genetic algorithm.

    Science.gov (United States)

    Vinoth Kumar, R; Ganesh Moorthy, I; Pugazhenthi, G

    2017-08-09

    In this study, Faujasite (FAU) zeolite was coated on low-cost tubular ceramic support as a separating layer through hydrothermal route. The mixture of silicate and aluminate solutions was used to create a zeolitic separation layer on the support. The prepared zeolite ceramic composite membrane was characterized using X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), particle size distribution (PSD), field emission scanning electron microscopy (FESEM), and zeta potential measurements. The porosity of ceramic support (53%) was reduced by the deposition of FAU (43%) zeolite layer. The pore size and water permeability of the membrane were evaluated as 0.179 µm and 1.62 × 10 -7  m 3 /m 2  s kPa, respectively, which are lower than that of the support (pore size of 0.309 µm and water permeability of 5.93 × 10 -7  m 3 /m 2  s kPa). The permeate flux and rejection potential of the prepared membrane were evaluated by microfiltration of bovine serum albumin (BSA). To study the influences of three independent variables such as operating pressure (68.94-275.79 kPa), concentration of BSA (100-500 ppm), and solution pH (2-4) on permeate flux and percentage of rejection, the response surface methodology (RSM) was used. The predicted models for permeate flux and rejection were further subjected to biobjective genetic algorithm (GA). The hybrid RSM-GA approach resulted in a maximum permeate flux of 2.66 × 10 -5  m 3 /m 2  s and BSA rejection of 88.02%, at which the optimum conditions were attained as 100 ppm BSA concentration, 2 pH solution, and 275.79 kPa applied pressure. In addition, the separation efficiency was compared with other membranes applied for BSA separation to know the potential of the fabricated FAU zeolite ceramic composite membrane.

  3. Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes

    Science.gov (United States)

    Chen, Zhuwen; Zeng, Jiaying; Lv, Dong; Gao, Jinqiang; Zhang, Jian; Bai, Shan; Li, Ruili; Hong, Mei; Wu, Jingshen

    2016-12-01

    Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.

  4. Polymer-derived microporous ceramics for membranes and sensors for high temperature hydrogen purification and sensing

    Energy Technology Data Exchange (ETDEWEB)

    Prasad, Ravi Mohan

    2012-06-11

    The growing interest in the use of hydrogen as main fuel has increased the need for pure hydrogen (H{sub 2}) production and purification. There are several by-products (CO, H{sub 2}O, CO{sub 2}) associated with the production of hydrogen which might damage the production rate. Therefore, separation of hydrogen from other gases is an important step in the hydrogen production process. If H{sub 2} can be selectively removed from the product side during hydrogen production in membrane reactors, then it would be possible to achieve complete CO conversion in a single-step under high temperature conditions. The main goal of the present work is the high temperature H{sub 2} purification and sensing by applying polymer-derived ceramics. To prove the concept, the microporous SiBCN, Si{sub 3}N{sub 4} and SiCN ceramic membranes have been synthesized by the polymer-pyrolysis route and their performance for the hydrogen separation have been evaluated in tubular membranes as well as in planar chemiresistors. The synthesis of amorphous SiBCN ceramics has been realized through pyrolysis of poly(organoborosilazanes) in argon. Multilayered amorphous SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membranes with gradient porosity have been realized and assessed with respect to the thermal stability, pore-size distribution and H{sub 2}/CO permeance. N{sub 2}-adsorption measurement indicates micropores in the range of 0.68-0.73 nm for three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane. SEM characterization of three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane shows the thickness of SiBCN membrane layer is 2.8 {mu}m; gas permeance measurements of the membrane shows H{sub 2}/CO selectivity of about 10.5 and the H{sub 2} permeance of about 1.05 x 10{sup -8} mol m{sup -2}s{sup -1}Pa{sup -1}. The observed gas permeation properties point out that the transportation of gas molecules through the membrane is governed by both

  5. Glass ceramic ZERODUR enabling nanometer precision

    Science.gov (United States)

    Jedamzik, Ralf; Kunisch, Clemens; Nieder, Johannes; Westerhoff, Thomas

    2014-03-01

    The IC Lithography roadmap foresees manufacturing of devices with critical dimension of digit nanometer asking for nanometer positioning accuracy requiring sub nanometer position measurement accuracy. The glass ceramic ZERODUR® is a well-established material in critical components of microlithography wafer stepper and offered with an extremely low coefficient of thermal expansion (CTE), the tightest tolerance available on market. SCHOTT is continuously improving manufacturing processes and it's method to measure and characterize the CTE behavior of ZERODUR® to full fill the ever tighter CTE specification for wafer stepper components. In this paper we present the ZERODUR® Lithography Roadmap on the CTE metrology and tolerance. Additionally, simulation calculations based on a physical model are presented predicting the long term CTE behavior of ZERODUR® components to optimize dimensional stability of precision positioning devices. CTE data of several low thermal expansion materials are compared regarding their temperature dependence between - 50°C and + 100°C. ZERODUR® TAILORED 22°C is full filling the tight CTE tolerance of +/- 10 ppb / K within the broadest temperature interval compared to all other materials of this investigation. The data presented in this paper explicitly demonstrates the capability of ZERODUR® to enable the nanometer precision required for future generation of lithography equipment and processes.

  6. Substrate Effect on Carbon/Ceramic Mixed Matrix Membrane Prepared by a Vacuum-Assisted Method for Desalination

    Directory of Open Access Journals (Sweden)

    Yingjun Song

    2018-05-01

    Full Text Available This work investigates the effect of various membrane substrates and coating conditions on the formation of carbon/ceramic mixed matrix membranes for desalination application. The substrates were impregnated with phenolic resin via a vacuum-assisted method followed by carbonization under an inert gas. Substrates with pore sizes of 100 nm required a single impregnation step only, where short vacuum times (<120 s resulted in low quality membranes with defects. For vacuum times of ≥120 s, high quality membranes with homogeneous impregnation were prepared leading to high salt rejection (>90% and high water fluxes (up to 25 L m−2 h−1. The increase in water flux as a function of the vacuum time confirms the vacuum etching effect resulting from the vacuum-assisted method. Substrates with pore sizes of 140 nm required two impregnation steps. These pores were too large for the ceramic inter-particle space to be filled with phenolic resin via a single step. In the second impregnation step, increasing the concentration of the phenolic resin resulted in membranes with lower water fluxes. These results indicate that thicker films were formed by increasing the phenolic resin concentration. In the case of substrates with pores of 600 nm, these pores were too large and inter-particle space filling with phenolic resin was not attained.

  7. Enabling new sensor applications for (V)HTRS by laser hybrid brazing of oxide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Heilmann, F.; Rixecker, G. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Development; Herrmann, M.; Lippmann, W.; Hurtado, A. [Univ. of Technology, Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering

    2008-07-01

    The use of (very) high temperature reactors ((V)HTRs) requires a sensor technology suitable to withstand thermal loads both in normal operation mode and under incident conditions which may appear during service. Especially ceramic sensors are ideal to suit this purpose. A special sensor type that is based upon oxide ceramics is the high temperature oxygen sensor. Base material for this application is yttria-doped zirconia. At elevated temperatures (above 450 C) the activation energy of oxygen ions is sufficient to migrate in the ZrO{sub 2} lattice following an oxygen partial pressure gradient. This diffusion process is facilitated by the trivalent yttrium ions which give rise to a high concentration of oxygen vacancies. The macroscopical effect of the migration of the oxygen ions can be detected as a Nernst voltage or, alternatively, as an electrical current. Thus it is possible to compare the oxygen content of measured media with that of a known reference gas. To be able to produce such sensors both efficiently and in the desired quality, joining technologies adapted to ceramics are necessary. Laser-based technologies for brazing with glass or glass-ceramic solders are especially suitable, as they combine high precision with high throughput. They thus enable cost efficient production processes both for large and small lot sizes. (orig.)

  8. PERFORMANCE AND SELECTIVITY OF CERAMIC MEMBRANES IN THE ULTRAFILTRATION OF MODEL EMULSION IN SALINE

    Directory of Open Access Journals (Sweden)

    Konrad ĆWIRKO

    2017-04-01

    Full Text Available Oily wastewaters from different onshore and offshore installations and from maritime transport pose a serious threat to the environment so they must be treated by multistage separation also including membrane processes. The main advantages of such membranes are high performance and selectivity, high resistance for temperature and pressure, resistance for acids, bases and solvents, long service life and for application – significant reduction of industries and transport environmental impact. This work presents the results of the process of separation of oil from the emulsion with NaCl addition. Research was performed with a use of laboratory installation with ceramic 300 kDa membrane. The analysis concerned performance and selectivity of a membrane in the function of time and test results have been subsequently compared with the requirements of the IMO.

  9. Effect of ozone on the performance of a hybrid ceramic membrane-biological activated carbon process.

    Science.gov (United States)

    Guo, Jianning; Hu, Jiangyong; Tao, Yi; Zhu, Jia; Zhang, Xihui

    2014-04-01

    Two hybrid processes including ozonation-ceramic membrane-biological activated carbon (BAC) (Process A) and ceramic membrane-BAC (Process B) were compared to treat polluted raw water. The performance of hybrid processes was evaluated with the removal efficiencies of turbidity, ammonia and organic matter. The results indicated that more than 99% of particle count was removed by both hybrid processes and ozonation had no significant effect on its removal. BAC filtration greatly improved the removal of ammonia. Increasing the dissolved oxygen to 30.0 mg/L could lead to a removal of ammonia with concentrations as high as 7.80 mg/L and 8.69 mg/L for Processes A and B, respectively. The average removal efficiencies of total organic carbon and ultraviolet absorbance at 254 nm (UV254, a parameter indicating organic matter with aromatic structure) were 49% and 52% for Process A, 51% and 48% for Process B, respectively. Some organic matter was oxidized by ozone and this resulted in reduced membrane fouling and increased membrane flux by 25%-30%. However, pre-ozonation altered the components of the raw water and affected the microorganisms in the BAC, which may impact the removals of organic matter and nitrite negatively. Copyright © 2014 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  10. [Effect of solution environments on ceramic membrane microfiltration of model system of Chinese medicines].

    Science.gov (United States)

    Zhang, Lianjun; Lu, Jin; Le, Kang; Fu, Tingming; Guo, Liwei

    2010-07-01

    To investigate the effect of differents solution environments on the ceramic membrane microfiltration of model system of Chinese medicines. Taking binary system of soybean protein-berberine as the research object, flux, transmittance of berberine and traping rate of protein as indexes, different solution environment on membrane process were investigated. When the concentration of soybean protein was under 1 g x L(-1), the membrane flux was minimum with the traping of berberine decreased slightly as the concentration increased. When pH was 4, the flux was maximum with the traping rate of protein was 99%, and the transmittance of berberine reached above 60%. The efficiency of membrane separation can be improved by optimizing the solution environment of water-extraction of chinese medicines. The efficiency of membrane separation is the best when adjust the pH to the isoelectric point of proteins for the proteins as the main pollutant in aqueous solution.

  11. Performance of Hybrid Photocatalytic-Ceramic Membrane System for the Treatment of Secondary Effluent.

    Science.gov (United States)

    Song, Lili; Zhu, Bo; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

    2017-03-28

    Evaluation of an advanced wastewater treatment system that combines photocatalysis with ceramic membrane filtration for the treatment of secondary effluent was undertaken. The results showed that, after photocatalysis and ceramic membrane filtration, the removal of dissolved organic carbon and UV 254 was 60% and 54%, respectively, at a concentration of 4 g/L of TiO₂. Dissolved organic matter (DOM) present in the secondary effluent was characterised with a liquid chromatography-organic carbon detector (LC-OCD) technique. The results showed low removal of humics, building blocks, the other oxidation by-products and no removal of biopolymers after TiO₂/UV photocatalytic treatment. This suggested that the radical non-selective oxidation mechanisms of TiO₂/UV process resulted in secondary effluent in which all of the DOM fractions were present. However, the hybrid system was effective for removing biopolymers with the exception of low molecular weight (LMW) compounds acids, which accumulated from the beginning of the reaction. In addition, monitoring of the DOM fractions with LC-OCD analysis demonstrated that the reduction of the effluent aromaticity was not firmly correlated with the removal of humic substances for the combined processes.

  12. DETERMINATION OF THE MASS TRANSFER CHARACTERIZATION OF A CERAMIC-POLYMER COMPOSITE MEMBRANE IN THE PERVAPORATION MODE

    Science.gov (United States)

    The effect of the coating layer thickness on VOC extraction performance of a ceramic polymer composite membrane has been investigated. It was found, under experimental condiitons representing typical field operation, the overall mass transfer rates of feed components were control...

  13. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  14. Effect of ceramic membrane channel diameter on limiting retentate protein concentration during skim milk microfiltration.

    Science.gov (United States)

    Adams, Michael C; Barbano, David M

    2016-01-01

    Our objective was to determine the effect of retentate flow channel diameter (4 or 6mm) of nongraded permeability 100-nm pore size ceramic membranes operated in nonuniform transmembrane pressure mode on the limiting retentate protein concentration (LRPC) while microfiltering (MF) skim milk at a temperature of 50°C, a flux of 55 kg · m(-2) · h(-1), and an average cross-flow velocity of 7 m · s(-1). At the above conditions, the retentate true protein concentration was incrementally increased from 7 to 11.5%. When temperature, flux, and average cross-flow velocity were controlled, ceramic membrane retentate flow channel diameter did not affect the LRPC. This indicates that LRPC is not a function of the Reynolds number. Computational fluid dynamics data, which indicated that both membranes had similar radial velocity profiles within their retentate flow channels, supported this finding. Membranes with 6-mm flow channels can be operated at a lower pressure decrease from membrane inlet to membrane outlet (ΔP) or at a higher cross-flow velocity, depending on which is controlled, than membranes with 4-mm flow channels. This implies that 6-mm membranes could achieve a higher LRPC than 4-mm membranes at the same ΔP due to an increase in cross-flow velocity. In theory, the higher LRPC of the 6-mm membranes could facilitate 95% serum protein removal in 2 MF stages with diafiltration between stages if no serum protein were rejected by the membrane. At the same flux, retentate protein concentration, and average cross-flow velocity, 4-mm membranes require 21% more energy to remove a given amount of permeate than 6-mm membranes, despite the lower surface area of the 6-mm membranes. Equations to predict skim milk MF retentate viscosity as a function of protein concentration and temperature are provided. Retentate viscosity, retentate recirculation pump frequency required to maintain a given cross-flow velocity at a given retentate viscosity, and retentate protein

  15. A novel zincum-doped perovskite-type ceramic membrane for oxygen separation

    Energy Technology Data Exchange (ETDEWEB)

    Chen Xinzhi; Liu Hongfei; Wei Yanying [School of Chemistry and Chemical Engineering, South China University of Technology, No. 381 Wushan Road, 510640 Guangzhou (China); Caro Juergen [Institute of Physical Chemistry and Electrochemistry, Leibniz University Hannover, Callinstr. 3-3A D-30179 Hannover (Germany); Wang Haihui, E-mail: hhwang@scut.edu.c [School of Chemistry and Chemical Engineering, South China University of Technology, No. 381 Wushan Road, 510640 Guangzhou (China)

    2009-09-18

    Zincum-doped ceramic membrane materials based on BaCo{sub 0.4}Fe{sub 0.4}Zn{sub x}Zr{sub (0.2-x)}O{sub 3-delta} with 0 <= x <= 0.2 were synthesized by combining citric acid and ethylene-diamine-tetraacetic acid (EDTA) complexing method. X-ray diffraction (XRD) patterns show that the BaCo{sub 0.4}Fe{sub 0.4}Zn{sub 0.2}O{sub 3-delta} ceramic oxide exhibits a pure cubic perovskite structure. Oxygen temperature-programmed desorption (O{sub 2}-TPD) profile indicates that BaCo{sub 0.4}Fe{sub 0.4}Zn{sub 0.2}O{sub 3-delta} possesses a good phase reversibility. An oxygen permeation flux of 0.65 ml/min cm{sup 2} was obtained at 950 deg. C and a single activation energy of 67 kJ/mol was observed for the oxygen permeation in the temperature range of 600-950 deg. C. No decline was found during more than 100 h oxygen permeation.

  16. Ceramic membrane by tape casting and sol-gel coating for microfiltration and ultrafiltration application

    Science.gov (United States)

    Das, Nandini; Maiti, H. S.

    2009-11-01

    Alumina membrane filters in the form of thin (0.3-0.8 mm) discs of 25-30 mm diameter suitable for microfiltration application have been fabricated by tape-casting technique. Further using this microfiltration membrane as substrate, boehmite sol coating was applied on it and ultrafiltration membrane with very small thickness was formed. The pore size of the microfiltration membrane could be varied in the range of 0.1-0.7 μm through optimisation of experimental parameter. In addition, each membrane shows a very narrow pore size distribution. The most important factor, which determines the pore size of the membrane, is the initial particle size and its distribution of the ceramic powder. The top thin ultrafiltration, boehmite layer was prepared by sol-gel method, with a thickness of 0.5 μm. Particle size of the sol was approximately 30-40 nm. The structure and formation of the layer was analysed through TEM. At 550 °C formation of the top layer was completed. The pore size of the ultrafiltration membrane measured from TEM micrograph was almost 10 nm. Results of microbial (Escherichia coli—smallest-sized water-borne bacteria) test confirm the possibility of separation through this membrane

  17. Ceramic pore channels with inducted carbon nanotubes for removing oil from water.

    Science.gov (United States)

    Chen, Xinwei; Hong, Liang; Xu, Yanfang; Ong, Zheng Wei

    2012-04-01

    Water contaminated with tiny oil emulsions is costly and difficult to treat because of the colloidal stability and deformable nature of emulsified oil. This work utilizes carbon nanotubes (CNTs) in macro/mesopore channels of ceramic membrane to remove tiny oil droplets from water. The CNTs were implanted into the porous ceramic channels by means of chemical vapor deposition. Being hydrophobic in nature and possessing an interfacial curvature at nanoscale, CNTs enabled tiny oil emulsion in submicrometer and nano scales to be entrapped while permeating through the CNTs implanted pore channels. Optimizing the growth condition of the CNTs resulted in a uniform distribution of CNT grids, which allowed the development of lipophilic layers during filtration. These lipo-layers drastically enhanced the separation performance. The filtration capability of CNT-ceramic membrane was assessed by the purification of a dilute oil-in-water (o/w) emulsion containing ca. 210 ppm mineral oil 1600 ppm emulsifier, and a trace amount of dye, a proxy polluted water source. The best CNT-tailored ceramic membrane, prepared under the optimized CNT growth condition, claimed 100% oil rejection rate and a permeation flux of 0.6 L m(-2) min(-1), driven by a pressure drop of ca. 1 bar for 3 days on the basis of UV measurement. The CNT-sustained adsorption complements the size-exclusion mechanism in removing soluble oil.

  18. Ceramic membrane fuel cells based on solid proton electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Guangyao; Ma, Qianli; Peng, Ranran; Liu, Xingqin [USTC Lab. for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China, Hefei 230026 (China); Ma, Guilin [School of Chemistry and Chemical Engineering, Suzhou University, Suzhou 215123 (China)

    2007-04-15

    The development of solid oxide fuel cells (SOFCs) has reached its new stage characterized with thin electrolytes on porous electrode support, and the most important fabrication techniques developed in which almost all are concerned with inorganic membranes, and so can be named as ceramic membrane fuel cells (CMFCs). CMFCs based on proton electrolytes (CMFC-H) may exhibit more advantages than CMFCs based on oxygen-ion electrolytes (CMFC-O) in many respects, such as energy efficiency and avoiding carbon deposit. Ammonia fuelled CMFC with proton-conducting BaCe{sub 0.8}Gd{sub 0.2}O{sub 2.9} (BCGO) electrolyte (50 {mu}m in thickness) is reported in this works, which showed the open current voltage (OCV) values close to theoretical ones and rather high power density. And also, we have found that the well known super oxide ion conductor, La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3-{alpha}} (LSGM), is a pure proton conductor in H{sub 2} and mixed proton and oxide ion conductor in wet air, while it is a pure oxide ion conductor in oxygen or dry air. To demonstrate the CMFC-H concept to get high performance fuel cells the techniques for thin membranes, chemical vapor deposition (CVD), particularly novel CVD techniques, should be given more attention because of their many advantages. (author)

  19. Desolventizing of Jatropha curcas oil from azeotropes of solvents using ceramic membranes.

    Science.gov (United States)

    Carniel, Naira; Zabot, Giovani L; Paliga, Marshall; Mignoni, Marcelo L; Mazutti, Marcio A; Priamo, Wagner L; Oliveira, J V; Di Luccio, Marco; Tres, Marcus V

    2017-12-01

    The separation of Jatropha curcas oil from azeotropes of ethyl alcohol-n-hexane and isopropyl alcohol-n-hexane using ceramic membranes with different cutoffs (5, 10 and 20 kDa) is presented. The mass ratios of oil:azeotropes (O:S) studied were 1:3 for feeding pressures of 0.1, 0.2 and 0.3 MPa, and 1:1 for the feeding pressure of 0.1 MPa. Isopropyl alcohol was the best solvent for the membranes conditioning to permeate n-hexane (240 kg/m 2  h). In the separation of J. curcas oil and azeotropes of solvents, both membranes showed oil retention and total flux decreases with time. Overall, the lowest decrease in the retentions was reached in the 5 kDa membrane, while the lowest decrease in the total flux was reached in the 20 kDa. In the separation of oil and ethyl alcohol-n-hexane azeotrope, the best retention at 60 min of the process was equal to 17.3 wt% in the 20 kDa membrane at 0.3 MPa and O:S ratio equalled to 1:3. In this condition, the total permeate flux was 17.5 kg/m 2  h. Different retentions and permeabilities are provided when changing the O:S ratio, the feeding pressure and the molecular weight cutoff of membranes.

  20. Research results on productivity stabilization by ultrasonic camera (plant with membrane ceramic elements during vine processing

    Directory of Open Access Journals (Sweden)

    V. T. Antufyev

    2016-01-01

    Full Text Available The article describes solutions to the problems of declining productivity of ceramic membrane elements for wine processing on the final manufacturing phase. A relative stabilization of filtration velocity, venting efficiency and wine lightening were experimentally confirmed during contacts with oscillation waves of ultrasonic transmitter on the ceramic filter. Which significantly reduced the cost of various preservatives to increase periods storage. To study the processes of wine processing by the proposed method it was made an experimental installation on the basis of pilot machine MRp-1/2 for bottling of quiet liquids and an ultrasonic device "Volna– M" UZTA-1/22-OM with a firmly, waveguide which transmits sound, fixed filter frame on the ultrasound emitter. To stabilize the performance of ultrasonic units with ceramic membrane elements without quality deterioration of wines it was empirically determined rational parameters of power of ultrasound input and pressure in the system. The given derived dependencies and graphs allow to define the time of relatively stable operating filter regime. It was revealed a significant cost reduction on filtration, as it allows escape from the contamination of the product by various preservatives, and increasing of storage duration in a sealed container during aseptic filling without a thermal sterilization. Ultrasonic emitter contact by superposition wave vibrations on the ceramic filter increases not only the efficiency of gas removal, but also improves the organoleptic characteristics, stabilizes the filters, improves their productivity. Gas removal creates unfavorable conditions for development of the yeast, which in turn increases the shelf life of semisweet wine.

  1. Ceramic membrane as a pretreatment for reverse osmosis: Interaction between marine organic matter and metal oxides

    KAUST Repository

    Dramas, Laure

    2013-02-01

    Scaling and (bio)fouling phenomena can severely alter the performance of the reverse osmosis process during desalination of seawater. Pretreatments must be applied to efficiently remove particles, colloids, and also precursors of the organic fouling and biofouling. Ceramic membranes offer a lot of advantages for micro and ultrafiltration pretreatments because their initial properties can be recovered using more severe cleaning procedure. The study focuses on the interaction between metal oxides and marine organic matter. Experiments were performed at laboratory scale. The first series of experiments focus on the filtration of different fractions of natural organic matter and model compounds solutions on flat disk ceramic membranes (47 mm of diameter) characterized with different pore size and composition. Direct filtration experiments were conducted at 0.7 bar or 2 bars and at room temperature (20 ± 0.5 °C). The efficiency of backflush and alkaline cleaning were eval, and titanium oxides. Each metal oxide corresponds to a specific pore size for the disk ceramic membranes: 80, 60, and 30 nm. Different sizes of metal oxide particles are used to measure the impact of the surface area on the adsorption of the organic matter. Seawaters from the Arabian Gulf and from the Red Sea were collected during algal blooms. Cultures of algae were also performed in the laboratory and in cooperation with woods hole oceanographic institute. Solutions of algal exudates were obtained after a couple of weeks of cultivation followed by sonication. Solutions were successively filtered through GFF (0.7 lm) and 0.45 lm membrane filters before use. The dissolved organic carbon (DOC) concentration of final solution was between 1 and 4 mg/L and showed strong hydrophilic character. These various solutions were prepared with the objective to mimic the dissolved organic matter composition of seawater subjected to algal bloom. Characterization of the solutions of filtration experiments (feed

  2. PROCESSING AND CHARACTERIZATION OF TUBULAR CERAMIC SUPPORT FOR MICROFILTRATION MEMBRANE PREPARED FROM PYROPHYLLITE CLAY

    Directory of Open Access Journals (Sweden)

    Abedallah Talidi

    2011-09-01

    Full Text Available Tubular macroporous support for ceramic microfiltration membranes were prepared by extrusion followed by sintering of the low cost pyrophyllite clay. Clay powders mixed with some organic additives can be extruded to form a porous tubular support. The average pore size of the membrane is observed to increase from 5 µm to 10.8 µm when sintering temperature increase from 900 °C to 1200 °C. However, with the increase in temperature from 900 °C to 1200 °C, the support porosity is reduced from 47% to 30% and flexural strength is increased from 4 MPa to 17 MPa. The fabricated macro-porous supports are expected to have potential applications in the pre-treatment and also can be used like support for membranes of ultra-filtration.

  3. Performance of zeolite ceramic membrane synthesized by wet mixing method as methylene blue dye wastewater filter

    Science.gov (United States)

    Masturi; Widodo, R. D.; Edie, S. S.; Amri, U.; Sidiq, A. L.; Alighiri, D.; Wulandari, N. A.; Susilawati; Amanah, S. N.

    2018-03-01

    Problem of pollution in water continues in Indonesia, with its manufacturing sector as biggest contributor to economic growth. One out of many technological solutions is post-treating industrial wastewater by membrane filtering technology. We presented a result of our fabrication of ceramic membrane made from zeolite with simple mixing and he. At 5% of (poring agent):(total weight), its permeability stays around 2.8 mD (10‑14m2) with slight variance around it, attributed to the mixture being in far below percolating threshold. All our membranes achieve remarkable above 90% rejection rate of methylene blue as solute waste in water solvent.

  4. Effective and highly recyclable ceramic membrane based on amorphous nanosilica for dye removal from t

    Directory of Open Access Journals (Sweden)

    Gehan M.K. Tolba

    2016-03-01

    Full Text Available In this study, an adsorptive ceramic membrane was prepared by a simple dry pressing of a mixture of nanosilica produced from low cost rice husk by hydrothermal technique at sub-critical water conditions, calcium phosphate, and ammonium acetate together and then calcined at 600 °C in air. Optimization of the raw materials ratio was found to be necessary to avoid crack formation during sintering process. The membrane microstructure, dye removal efficiency and the permeation flux of the membranes were investigated. The membrane was tested to remove the methylene blue from aqueous solution. Results show that the removal of the dye increases as the silica content increases in the all given membranes and it decreases with an increase in the ammonium acetate. Moreover, the water flux decreases with an increase in the silica content. The methylene blue adsorbed onto the silica membrane can be removed by calcination and the membrane could be recycled several times without any obvious loss in the adsorption performance. In conclusion, this study demonstrates a convenient strategy to prepare an effective adsorptive membrane, which can be applied as a highly recyclable membrane for the adsorption of organic maters.

  5. Treatment of secondary effluent by sequential combination of photocatalytic oxidation with ceramic membrane filtration.

    Science.gov (United States)

    Song, Lili; Zhu, Bo; Jegatheesan, Veeriah; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

    2018-02-01

    The aim of the present work was to experimentally evaluate an alternative advanced wastewater treatment system, which combines the action of photocatalytic oxidation with ceramic membrane filtration. Experiments were carried out using laboratory scale TiO 2 /UV photocatalytic reactor and tubular ceramic microfiltration (CMF) system to treat the secondary effluent (SE). A 100-nm pore size CMF membrane was investigated in cross flow mode under constant transmembrane pressure of 20 kPa. The results show that specific flux decline of CMF membrane with and without TiO 2 /UV photocatalytic treatment was 30 and 50%, respectively, after 60 min of filtration. Data evaluation revealed that the adsorption of organic compounds onto the TiO 2 particles was dependent on the pH of the suspension and was considerably higher at low pH. The liquid chromatography-organic carbon detector (LC-OCD) technique was used to characterise the dissolved organic matter (DOM) present in the SE and was monitored following photocatalysis and CMF. The results showed that there was no removal of biopolymers and slight removal of humics, building blocks and the other oxidation by-products after TiO 2 /UV photocatalytic treatment. This result suggested that the various ions present in the SE act as scavengers, which considerably decrease the efficiency of the photocatalytic oxidation reactions. On the other hand, the CMF was effective for removing 50% of biopolymers with no further removal of other organic components after photocatalytic treatment. Thus, the quantity of biopolymers in SE has an apparent correlation with the filterability of water samples in CMF.

  6. Preparation and characterization of superfine ammonium perchlorate (AP) crystals through ceramic membrane anti-solvent crystallization

    Science.gov (United States)

    Ma, Zhenye; Li, Cheng; Wu, Rujun; Chen, Rizhi; Gu, Zhenggui

    2009-10-01

    In this paper, a novel ceramic membrane anti-solvent crystallization (CMASC) method was proposed for the safe and rapid preparation ammonium perchlorate (AP) crystals, in which the acetone and ethyl acetate were chosen as solvent and anti-solvent, respectively. Comparing with the conventional liquid anti-solvent crystallization (LASC), CMASC which successfully introduces ceramic membrane with regular pore structure to the LASC as feeding medium, is favorable to control the rate of feeding rate and, therefore, to obtain size and morphology controllable AP. Several kinds of micro-sized AP particles with different morphology were obtained including polyhedral-like, quadrate-like to rod-like. The effect of processing parameters on the crystal size and shape of AP crystals such as volume ratio of anti-solvent to solvent, feeding pressure and crystallization temperature were investigated. It is found that higher volume ratio of anti-solvent to solvent, higher feeding pressure and higher temperature result in smaller particle size. Scaning electron microscopy (SEM) and X-ray diffraction (XRD) were used to characterize the resulting AP crystals. The nucleation and growth kinetic of the resulting AP crystals were also discussed.

  7. Shape-dependent plasma-catalytic activity of ZnO nanomaterials coated on porous ceramic membrane for oxidation of butane.

    Science.gov (United States)

    Sanjeeva Gandhi, M; Mok, Young Sun

    2014-12-01

    In order to explore the effects of the shape of ZnO nanomaterials on the plasma-catalytic decomposition of butane and the distribution of byproducts, three types of ZnO nanomaterials (nanoparticles (NPs), nanorods (NRs) and nanowires (NWs)) were prepared and coated on multi-channel porous alumina ceramic membrane. The structures and morphologies of the nanomaterials were confirmed by X-ray diffraction method and scanning electron microscopy. The observed catalytic activity of ZnO in the oxidative decomposition of butane was strongly shape-dependent. It was found that the ZnO NWs exhibited higher catalytic activity than the other nanomaterials and could completely oxidize butane into carbon oxides (COx). When using the bare or ZnO NPs-coated ceramic membrane, several unwanted partial oxidation and decomposition products like acetaldehyde, acetylene, methane and propane were identified during the decomposition of butane. When the ZnO NWs- or ZnO NRs-coated membrane was used, however, the formation of such unwanted byproducts except methane was completely avoided, and full conversion into COx was achieved. Better carbon balance and COx selectivity were obtained with the ZnO NWs and NRs than with the NPs. Copyright © 2014 Elsevier Ltd. All rights reserved.

  8. Use of nano filtration membrane technology for ceramic industry wastewater treatment

    Energy Technology Data Exchange (ETDEWEB)

    Moliner-Salvador, R.; Deratani, A.; Palmeri, J.; Sanchez, E.

    2012-07-01

    A study has been undertaken of an advanced wastewater treatment approach using polymer nano filtration membranes, in an attempt to obtain water of sufficient quality to allow it to be reused in the same production process or, alternatively, to be discharged without any problems. The study has initially focused on the removal of organic matter (reduction of COD) and the most representative ions present in the wastewater, such as Na{sup +}, Mg{sup 2}+, Cl{sup -}, and SO{sub 4}{sup 2}. In a first part of the study, with a view to optimising the experimental phase, a simulation has been performed of the nano filtration process using the Nano Flux software. Among other things, the simulation allows the most suitable membranes to be selected as a function of the permeate flow rate and desired level of retention in the substances to be removed. The subsequent experimentation was carried out in a laboratory tangential filtration system that works with flat membranes. It was found that retention values of about 90% were obtained for the studied substances, with a good permeate flow rate, using low operating pressures. These results demonstrate the feasibility of the studied technology and its potential as a treatment for improving ceramic industry wastewater quality.

  9. Carbon-coated ceramic membrane reactor for the production of hydrogen by aqueous-phase reforming of sorbitol.

    Science.gov (United States)

    Neira D'Angelo, M F; Ordomsky, V; Schouten, J C; van der Schaaf, J; Nijhuis, T A

    2014-07-01

    Hydrogen was produced by aqueous-phase reforming (APR) of sorbitol in a carbon-on-alumina tubular membrane reactor (4 nm pore size, 7 cm long, 3 mm internal diameter) that allows the hydrogen gas to permeate to the shell side, whereas the liquid remains in the tube side. The hydrophobic nature of the membrane serves to avoid water loss and to minimize the interaction between the ceramic support and water, thus reducing the risks of membrane degradation upon operation. The permeation of hydrogen is dominated by the diffusivity of the hydrogen in water. Thus, higher operation temperatures result in an increase of the flux of hydrogen. The differential pressure has a negative effect on the flux of hydrogen due to the presence of liquid in the larger pores. The membrane was suitable for use in APR, and yielded 2.5 times more hydrogen than a reference reactor (with no membrane). Removal of hydrogen through the membrane assists in the reaction by preventing its consumption in undesired reactions. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Waste-to-resource preparation of a porous ceramic membrane support featuring elongated mullite whiskers with enhanced porosity and permeance

    NARCIS (Netherlands)

    Zhu, Li; Dong, Yingchao; Hampshire, Stuart; Cerneaux, Sophie; Winnubst, Aloysius J.A.

    2015-01-01

    Different from traditional particle packing structure, a porous structure of ceramic membrane support was fabricated, featuring elongated mullitewhiskers with enhanced porosity, permeance and sufficient mechanical strength. The effect of additives (MoO3and AlF3) and sintering procedureon open

  11. Synthesis of ceramic powder of TiO_2 doped with Zr by the Pechini Method applied in ceramic membranes for water treatment

    International Nuclear Information System (INIS)

    Farias, R.F.V.; Fernandes, M.S.M.; Silva, R.S.; Franca, K.B.; Lira, H.L.; Bonifacio, M.A.R.

    2016-01-01

    This paper describes the synthesis of ceramic powder of TiO2 doped with Zr by the polymeric precursor method, also known as Pechini method applied in ceramic membranes for water treatment. Three compositions were synthesized according to the molar ratio Ti_x-1Zr_xO_2 (x = 0.25, 0.50 and 0.75 moles), calcined at 700° C/1h. The samples were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM) and microbiological analysis. The presence of the doping element was not decisive in the average size of crystallite, which ranged from 5.5 to 11.3 nm. The SEM images showed clusters with uniform surface and granular aspect, it is still possible to see a clearly porous structure formed by clusters of uniform size for all samples. The microbiological analyses of powders have revealed that they have bactericidal properties. (author)

  12. Advanced Hydrogen Transport Membrane for Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Schwartz, Joseph [Praxair, Inc., Tonawanda, NY (United States); Porter, Jason [Colorado School of Mines, Golden, CO (United States); Patki, Neil [Colorado School of Mines, Golden, CO (United States); Kelley, Madison [Colorado School of Mines, Golden, CO (United States); Stanislowski, Josh [Univ. of North Dakota, Grand Forks, ND (United States); Tolbert, Scott [Univ. of North Dakota, Grand Forks, ND (United States); Way, J. Douglas [Colorado School of Mines, Golden, CO (United States); Makuch, David [Praxair, Inc., Tonawanda, NY (United States)

    2015-12-23

    A pilot-scale hydrogen transport membrane (HTM) separator was built that incorporated 98 membranes that were each 24 inches long. This separator used an advanced design to minimize the impact of concentration polarization and separated over 1000 scfh of hydrogen from a hydrogen-nitrogen feed of 5000 scfh that contained 30% hydrogen. This mixture was chosen because it was representative of the hydrogen concentration expected in coal gasification. When tested with an operating gasifier, the hydrogen concentration was lower and contaminants in the syngas adversely impacted membrane performance. All 98 membranes survived the test, but flux was lower than expected. Improved ceramic substrates were produced that have small surface pores to enable membrane production and large pores in the bulk of the substrate to allow high flux. Pd-Au was chosen as the membrane alloy because of its resistance to sulfur contamination and good flux. Processes were developed to produce a large quantity of long membranes for use in the demonstration test.

  13. Development of a mixed-conductive ceramic membrane for syngas production; Developpement d'une membrane ceramique conductrice mixte pour la production de gaz de synthese

    Energy Technology Data Exchange (ETDEWEB)

    Etchegoyen, G

    2005-10-15

    Natural gas conversion into syngas (H{sub 2}+CO) is very attractive for hydrogen and clean fuel production via GTL technology by providing an alternative to oil products and reducing greenhouse gas emission. Syngas production, using a mixed ionic-electronic conducting ceramic membrane, is thought to be particularly promising. The purpose of this PhD thesis was to develop this type of membrane. Mixed-conducting oxide was synthesized, characterized and then, shaped via tape casting and co-sintered in order to obtain multilayer membranes with controlled architectures and microstructures. Oxygen permeation fluxes were measured with a specific device to evaluate membrane performances. As a result, the optimisation of architecture and microstructure made it possible to increase oxygen permeation flux by a factor 30. Additional researches were focused on the oxide composition in order to achieve higher dimensional stability. (author)

  14. The application of ceramic membranes for treating effluent water from closed-circuit fish farming

    Directory of Open Access Journals (Sweden)

    Bonisławska Małgorzata

    2016-06-01

    Full Text Available The aim of the study was to analyze and assess the possibility of using a two-stage filtration system with ceramic membranes: a 3-tube module with 1.0 kDa cut-off (1st stage and a one-tube module with 0.45 kDa cut-off (2nd stage for treating effluent water from a juvenile African catfish aquaculture. The study revealed that during the 1st filtration stage of the effluent water, the highest degrees of retention were obtained with respect to: suspended solids SS (rejection coefficient RI=100%, turbidity (RI=99.40%, total iron (RI=89.20%, BOD5 (RI=76.0%, nitrite nitrogen (RI=62.30%, and CODCr (RI=41.74%. The 2nd filtration stage resulted in a lower reduction degree of the tested indicators in comparison to the 1st filtration stage. At the 2nd stage, the highest values of the rejection coefficient were noted in for the total iron content (RIV=100%, CODCr (RIV=59.52%; RV=64.28%, RVI=63.49% and turbidity (RIV and RV = 45.0%, RVI=50.0%. The obtained results indicate that ceramic membranes (with 1.0 and 0.45 kDa cut-offs may be used in recirculation aquaculture systems as one of the stages of effluent water treatment.

  15. Direct interfacial polymerization onto thin ceramic hollow fibers

    NARCIS (Netherlands)

    Maaskant, Evelien; de Wit, Patrick; Benes, Nieck E.

    2018-01-01

    Membrane separation under harsh conditions, such as high-p,T or in the presence of aggressive chemicals, requires a robust membrane support. In academia commonly ceramic disks are used for this purpose, but these disks posses a too low surface-area-to-volume ratio for practical applications. Ceramic

  16. Optimization of O3 as Pre-Treatment and Chemical Enhanced Backwashing in UF and MF Ceramic Membranes for the Treatment of Secondary Wastewater Effluent and Red Sea Water

    KAUST Repository

    Herrera, Catalina

    2011-12-12

    Ceramic membranes have proven to have many advantages over polymeric membranes. Some of these advantages are: resistance against extreme pH, higher permeate flux, less frequent chemical cleaning, excellent backwash efficiency and longer lifetime. Other main advantage is the use of strong chemical agent such as Ozone (O3), to perform membrane cleaning. Ozone has proven to be a good disinfection agent, deactivating bacteria and viruses. Ozone has high oxidation potential and high reactivity with natural organic matter (NOM). Several studies have shown that combining ozone to MF/UF systems could minimize membrane fouling and getting higher operational fluxes. This work focused on ozone – ceramic membrane filtration for treating wastewater effluent and seawater. Effects of ozone as a pre – treatment or chemical cleaning with ceramic membrane filtration were identified in terms of permeate flux and organic fouling. Ozonation tests were done by adjusting O3 dose with source water, monitoring flux decline and membrane fouling. Backwashing availability and membrane recovery rate were also analyzed. Two types of MF/UF ceramics membranes (AAO and TAMI) were used for this study. When ozone dosage was higher in the source water, membrane filtration improved in performance, resulting in a reduced flux decline. In secondary wastewater effluent, raw source water declined up to 77% of normalized flux, while with O3 as pre – treatment, source water at its higher O3 dose, flux decreased only 33% of normalized flux. For seawater, membrane performance increase from declining to 37% of its final normalized flux to 21%, when O3 as a pre – treatment was used. Membrane recovery rate also improved even with low O3 dose, as an example, with 8 mg/L irreversible fouling decreases from 58% with no ozone addition to 29% for secondary wastewater effluent treatment. For seawater treatment, irreversible fouling decreased from 37% with no ozone addition to 21% at 8 mg/L, proving ozone is a

  17. Ceramic porous material and method of making same

    Science.gov (United States)

    Liu, Jun; Kim, Anthony Y.; Virden, Jud W.

    1997-01-01

    The invention is a mesoporous ceramic membrane having substantially uniform pore size. Additionally, the invention includes aqueous and non-aqueous processing routes to making the mesoporous ceramic membranes. According to one aspect of the present invention, inserting a substrate into a reaction chamber at pressure results in reaction products collecting on the substrate and forming a membrane thereon. According to another aspect of the present invention, a second aqueous solution that is sufficiently immiscible in the aqueous solution provides an interface between the two solutions whereon the mesoporous membrane is formed. According to a further aspect of the present invention, a porous substrate is placed at the interface between the two solutions permitting formation of a membrane on the surface or within the pores of the porous substrate. According to yet another aspect of the present invention, mesoporous ceramic materials are formed using a non-aqueous solvent and water-sensitive precursors.

  18. Machine learning-enabled discovery and design of membrane-active peptides.

    Science.gov (United States)

    Lee, Ernest Y; Wong, Gerard C L; Ferguson, Andrew L

    2017-07-08

    Antimicrobial peptides are a class of membrane-active peptides that form a critical component of innate host immunity and possess a diversity of sequence and structure. Machine learning approaches have been profitably employed to efficiently screen sequence space and guide experiment towards promising candidates with high putative activity. In this mini-review, we provide an introduction to antimicrobial peptides and summarize recent advances in machine learning-enabled antimicrobial peptide discovery and design with a focus on a recent work Lee et al. Proc. Natl. Acad. Sci. USA 2016;113(48):13588-13593. This study reports the development of a support vector machine classifier to aid in the design of membrane active peptides. We use this model to discover membrane activity as a multiplexed function in diverse peptide families and provide interpretable understanding of the physicochemical properties and mechanisms governing membrane activity. Experimental validation of the classifier reveals it to have learned membrane activity as a unifying signature of antimicrobial peptides with diverse modes of action. Some of the discriminating rules by which it performs classification are in line with existing "human learned" understanding, but it also unveils new previously unknown determinants and multidimensional couplings governing membrane activity. Integrating machine learning with targeted experimentation can guide both antimicrobial peptide discovery and design and new understanding of the properties and mechanisms underpinning their modes of action. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Selective laser melting-enabled electrospinning: Introducing complexity within electrospun membranes.

    Science.gov (United States)

    Paterson, Thomas E; Beal, Selina N; Santocildes-Romero, Martin E; Sidambe, Alfred T; Hatton, Paul V; Asencio, Ilida Ortega

    2017-06-01

    Additive manufacturing technologies enable the creation of very precise and well-defined structures that can mimic hierarchical features of natural tissues. In this article, we describe the development of a manufacturing technology platform to produce innovative biodegradable membranes that are enhanced with controlled microenvironments produced via a combination of selective laser melting techniques and conventional electrospinning. This work underpins the manufacture of a new generation of biomaterial devices that have significant potential for use as both basic research tools and components of therapeutic implants. The membranes were successfully manufactured and a total of three microenvironment designs (niches) were chosen for thorough characterisation. Scanning electron microscopy analysis demonstrated differences in fibre diameters within different areas of the niche structures as well as differences in fibre density. We also showed the potential of using the microfabricated membranes for supporting mesenchymal stromal cell culture and proliferation. We demonstrated that mesenchymal stromal cells grow and populate the membranes penetrating within the niche-like structures. These findings demonstrate the creation of a very versatile tool that can be used in a variety of tissue regeneration applications including bone healing.

  20. Concentration of Immunoglobulins in Microfiltration Permeates of Skim Milk: Impact of Transmembrane Pressure and Temperature on the IgG Transmission Using Different Ceramic Membrane Types and Pore Sizes.

    Science.gov (United States)

    Heidebrecht, Hans-Jürgen; Toro-Sierra, José; Kulozik, Ulrich

    2018-06-28

    The use of bioactive bovine milk immunoglobulins (Ig) has been found to be an alternative treatment for certain human gastrointestinal diseases. Some methodologies have been developed with bovine colostrum. These are considered in laboratory scale and are bound to high cost and limited availability of the raw material. The main challenge remains in obtaining high amounts of active IgG from an available source as mature cow milk by the means of industrial processes. Microfiltration (MF) was chosen as a process variant, which enables a gentle and effective concentration of the Ig fractions (ca. 0.06% in raw milk) while reducing casein and lactose at the same time. Different microfiltration membranes (ceramic standard and gradient), pore sizes (0.14⁻0.8 µm), transmembrane pressures (0.5⁻2.5 bar), and temperatures (10, 50 °C) were investigated. The transmission of immunoglobulin G (IgG) and casein during the filtration of raw skim milk (fat) was evaluated during batch filtration using a single channel pilot plant. The transmission levels of IgG (~160 kDa) were measured to be at the same level as the reference major whey protein β-Lg (~18 kDa) at all evaluated pore sizes and process parameters despite the large difference in molecular mass of both fractions. Ceramic gradient membranes with a pore sizes of 0.14 µm showed IgG-transmission rates between 45% to 65% while reducing the casein fraction below 1% in the permeates. Contrary to the expectations, a lower pore size of 0.14 µm yielded fluxes up to 35% higher than 0.2 µm MF membranes. It was found that low transmembrane pressures benefit the Ig transmission. Upscaling the presented results to a continuous MF membrane process offers new possibilities for the production of immunoglobulin enriched supplements with well-known processing equipment for large scale milk protein fractionation.

  1. Surface Modification of Ceramic Membranes with Thin-film Deposition Methods for Wastewater Treatment

    KAUST Repository

    Jahangir, Daniyal

    2017-12-01

    -TiO2 and ALD-SnO2 modified membranes were tested for alginate fouling inhibition performance in a dead-end constant-pressure filtration system. This is the first report on the application of SnO2-modified ceramic membrane for testing its alginate fouling potential; which was determined to be nearly-same for both modified membranes with a negligible amount of difference. This revealed SnO2 as a potential future anti-foulant to be tested for membrane modification/fabrication for application in water/wastewater treatment systems.

  2. Preconceptual design of a salt splitting process using ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R. [Pacific Northwest National Lab., Richland, WA (United States); Balagopal, S.; Landro, T.; Sutija, D.P. [Ceramatec, Inc., Salt Lake City, UT (United States)

    1997-01-01

    Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate.

  3. Preconceptual design of a salt splitting process using ceramic membranes

    International Nuclear Information System (INIS)

    Kurath, D.E.; Brooks, K.P.; Hollenberg, G.W.; Clemmer, R.; Balagopal, S.; Landro, T.; Sutija, D.P.

    1997-01-01

    Inorganic ceramic membranes for salt splitting of radioactively contaminated sodium salt solutions are being developed for treating U. S. Department of Energy tank wastes. The process consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON) membranes. The primary NaSICON compositions being investigated are based on rare- earth ions (RE-NaSICON). Potential applications include: caustic recycling for sludge leaching, regenerating ion exchange resins, inhibiting corrosion in carbon-steel tanks, or retrieving tank wastes; reducing the volume of low-level wastes volume to be disposed of; adjusting pH and reducing competing cations to enhance cesium ion exchange processes; reducing sodium in high-level-waste sludges; and removing sodium from acidic wastes to facilitate calcining. These applications encompass wastes stored at the Hanford, Savannah River, and Idaho National Engineering Laboratory sites. The overall project objective is to supply a salt splitting process unit that impacts the waste treatment and disposal flowsheets and meets user requirements. The potential flowsheet impacts include improving the efficiency of the waste pretreatment processes, reducing volume, and increasing the quality of the final waste disposal forms. Meeting user requirements implies developing the technology to the point where it is available as standard equipment with predictable and reliable performance. This report presents two preconceptual designs for a full-scale salt splitting process based on the RE-NaSICON membranes to distinguish critical items for testing and to provide a vision that site users can evaluate

  4. Design of a tubular ceramic membrane for gas separation in a PEMFC system

    Energy Technology Data Exchange (ETDEWEB)

    Kamarudin, S.K.; Daud, W.R.W.; Mohammad, A.W.; Som, A.Md.; Takriff, M.S. [Department of Chemical and Process Engineering, National University of Malaysia, 43600 UKM Bangi, Selangor (Malaysia)

    2004-01-01

    The objective of this study is to introduce a shortcut in the method of design for a tubular ceramic membrane (TCM) for gas separation. Generally, it explains the permeation of the multi component gas using cross flow models in a porous membrane and the surface area of the membrane required. The novel aspect of this method is that the expression for the length of the membrane is simplified to a number unit (NTU) and a height of transfer unit (HTU). The HTU term for porous membranes is characterised by the physical properties of the membrane; the feed flow rate, n{sub F}, membrane thickness, l{sub M}, feed pressure, P{sub F}, K the permeability of gas and the diameter of the membrane, D{sub M}. The integral for NTU of a porous membrane is the solution for the local permeate along the length of the membrane. It is found that, NTU mainly depends on the rejection stream, x{sub R,}, along the membrane and it describes the relative degree of separation. The Proton Electrolyte Membrane Fuel Cell (PEMFC) system is taken as the case study. CO is the main culprit in reducing the performance of the PEMFC and will act as a catalyst poison for the fuel cell anode at a concentration as low as 100 ppm. Thus, the reformate, from primary reforming, contains a significant amount of CO and must be purified. The effect of some important parameters such as temperature, pressure and the thickness of membrane to the degree of separation are presented in this paper. From the results, it can be seen that the system could reduce the CO concentration from 2000 - 500 ppm. Basically the TCM will operate, in series, with a pressure swing adsorber in order to further reduce the concentration of CO to less than 10 ppm before entering the fuel cell stack. However, this paper only focuses on the design of the TCM. Besides this, it is observed that the purity of the hydrogen increased from 72.8 - 96% (at {theta} = 0.5) after the membrane. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  5. Presence of Fe-Al binary oxide adsorbent cake layer in ceramic membrane filtration and their impact for removal of HA and BSA.

    Science.gov (United States)

    Kim, Kyung-Jo; Jang, Am

    2018-04-01

    To enhance the removal of natural organic matter (NOM) in ceramic (Ce) membrane filtration, an iron-aluminum binary oxide (FAO) was applied to the ceramic membrane surface as the adsorbent cake layer, and it was compared with heated aluminum oxide (HAO) for the evaluation of the control of NOM. Both the HAO and FAO adsorbent cake layers efficiently removed the NOM regardless of NOM's hydrophobic/hydrophilic characteristics, and the dissolved organic carbon (DOC) removal in NOM for FAO was 1-1.12 times greater than that for HAO, which means FAO was more efficient in the removal of DOC in NOM. FAO (0.03 μm), which is smaller in size than HAO (0.4 μm), had greater flux reduction than HAO. The flux reduction increased as the filtration proceeded because most of the organic foulants (colloid/particles and soluble NOM) were captured by the adsorbent cake layer, which caused fouling between the membrane surface and the adsorbent cake layer. However, no chemically irreversible fouling was observed on the Ce membrane at the end of the FAO adsorbent cake layer filtration. This means that a stable adsorbent cake layer by FAO formed on the Ce membrane, and that the reduced pure water flux of the Ce membrane, resulting from the NOM fouling, can easily be recovered through physicochemical cleaning. Copyright © 2018 Elsevier Ltd. All rights reserved.

  6. Economic evaluation of pre-combustion CO2-capture in IGCC power plants by porous ceramic membranes

    International Nuclear Information System (INIS)

    Franz, Johannes; Maas, Pascal; Scherer, Viktor

    2014-01-01

    Highlights: • Process simulations of IGCC with pre-combustion capture via membranes were done. • Most promising technology is the water–gas-shift-membrane-reactor (WGSMR). • Energetic evaluations showed minimum efficiency loss of 5.8%-points for WGSMR. • Economic evaluations identified boundary limits of membrane technology. • Cost of electricity for optimum WGSMR-case is 57 €/MW h under made assumptions. - Abstract: Pre-combustion-carbon-capture is one of the three main routes for the mitigation of CO 2 -emissions by fossil fueled power plants. Based on the data of a detailed technical evaluation of CO 2 -capture by porous ceramic membranes (CM) and ceramic membrane reactors (WGSMR) in an Integrated-Gasification-Combined-Cycle (IGCC) power plant this paper focuses on the economic effects of CO 2 -abatement. First the results of the process simulations are presented briefly. The analysis is based on a comparison with a reference IGCC without CO 2 -capture (dry syngas cooling, bituminous coal, efficiency of 47.4%). In addition, as a second reference, an IGCC process with CO 2 removal based on standard Selexol-scrubbing is taken into account. The most promising technology for CO 2 -capture by membranes in IGCC applications is the combination of a water gas shift reactor and a H 2 -selective membrane into one water gas shift membrane reactor. For the WGSRM-case efficiency losses can be limited to about 6%-points (including losses for CO 2 compression) for a CO 2 separation degree of 90%. This is a severe reduction of the efficiency loss compared to Selexol (10.3% points) or IGCC–CM (8.6% points). The economic evaluation is based on a detailed analysis of investment and operational costs. Parameters like membrane costs and lifetime, costs of CO 2 -certificates and annual operating hours are taken into account. The purpose of these evaluations is to identify the minimum cost of electricity for the different capture cases for the variation of the boundary

  7. Ceramic Ultrafiltration of Marine Algal Solutions: A Comprehensive Study

    KAUST Repository

    Dramas, Laure

    2014-09-01

    Algal bloom can significantly impact reverse osmosis desalination process and reduce the drinking water production. In 2008, a major bloom event forced several UAE reverse osmosis plants to stop their production, and in this context, a better understanding of UF membrane fouling caused by algal organic matter (AOM) is needed, in order to adjust the filtration conditions during algal bloom events. Polymeric MF/UF membranes are already widely used for RO pretreatment, but ceramic UF membranes can also be an alternative for the filtration of marine algal solutions. The fouling potential of the Red Sea and the Arabian Sea, sampled at different seasons, along with four algal monocultures grown in laboratory, and one mesocosm experiment in the Red Sea was investigated. Algal solutions induce a stronger and more irreversible fouling than terrestrial humic solution, toward ceramic membrane. During algal bloom events, this fouling is enhanced and becomes even more problematic at the decline phase of the bloom, for a similar initial DOC. Three main mechanisms are involved: the formation of a cake layer at the membrane surface; the penetration of the algal organic matter (AOM) in the pore network of the membrane; the strong adhesion of AOM with the membrane surface. The last mechanism is species-specific and metal-oxide specific. In order to understand the stronger ceramic UF fouling at the decline phase, AOM quality was analyzed every two days. During growth, AOM is getting enriched in High Molecular Weight (HMW) structures (> 200 kDa), which are mainly composed by proteins and polysaccharides, and these compounds seem to be responsible for the stronger fouling at decline phase. In order to prevent the fouling of ceramic membrane, coagulation-flocculation (CF) using ferric chloride was implemented prior to filtration. It permits a high removal of HMW compounds and greatly reduces the fouling potential of the algal solution. During brief algal bloom events, CF should be

  8. Application of proton-conducting ceramics and polymer permeable membranes for gaseous tritium recovery

    International Nuclear Information System (INIS)

    Asakura, Yamato; Sugiyama, Takahiko; Kawano, Takao; Uda, Tatsuhiko; Tanaka, Masahiro; Tsuji, Naruhito; Katahira, Koji; Iwahara, Hiroyasu

    2004-01-01

    In order to carry out deuterium plasma experiments on the Large Helical Device (LHD), the National Institute for Fusion Science (NIFS) is planning to install a system for the recovery of tritium from exhaust gas and effluent liquid. As well as adopting proven conventional tritium recovery systems, NIFS is planning to apply the latest technologies such as proton-conducting ceramics and membrane-type dehumidifiers in an overall strategy to ensure minimal risk in the tritium recovery process. Application of these new technologies to the tritium recovery system for the LHD deuterium plasma experiment is evaluated quantitatively using recent experimental data. (author)

  9. Ultrafiltration technology with a ceramic membrane for reactive dye removal: optimization of membrane performance.

    Science.gov (United States)

    Alventosa-deLara, E; Barredo-Damas, S; Alcaina-Miranda, M I; Iborra-Clar, M I

    2012-03-30

    An ultrafiltration (UF) ceramic membrane was used to decolorize Reactive Black 5 (RB5) solutions at different dye concentrations (50 and 500 mg/L). Transmembrane pressure (TMP) and cross-flow velocity (CFV) were modified to study their influence on initial and steady-state permeate flux (J(p)) and dye rejection (R). Generally, J(p) increased with higher TMP and CFV and lower feed concentration, up to a maximum steady-state J(p) of 266.81 L/(m(2)h), obtained at 3 bar, 3m/s and 50mg/L. However, there was a TMP value (which changed depending on operating CFV and concentration) beyond which slight or no further increase in steady-state J(p) was observed. Similarly, the higher the CFV was, the more slightly the steady-state J(p) increased. Furthermore, the effectiveness of ultrafiltration treatment was evaluated through dye rejection coefficient. The results showed significant dye removals, regardless of the tested conditions, with steady-state R higher than 79.8% for the 50mg/L runs and around 73.2% for the 500 mg/L runs. Finally response surface methodology (RSM) was used to optimize membrane performance. At 50mg/L, a TMP of 4 bar and a CFV of 2.53 m/s were found to be the conditions giving the highest steady-state J(p), 255.86 L/(m(2)h), and the highest R, 95.2% simultaneously. Copyright © 2012 Elsevier B.V. All rights reserved.

  10. Review. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

    Energy Technology Data Exchange (ETDEWEB)

    Gaudillere, C.; Serra, J. M.

    2016-05-01

    The manufacture of structured ceramic porous support knows an important boom since more than a decade with the development of new shaping techniques. Among the most promising ones, the freeze-casting also called Ice-Tem plating allows the fabrication of ceramic parts exhibiting high porosity (>50%) and vertically aligned and hierarchically organized pores. Such structures were firstly conceived for biomedical applications like bone substitute and tissue engineering, but the distinctive features of freeze-cast structures have attracted the attention of diverse scientific fields, especially in high temperature ceramic-based energy production systems. Indeed, technologies like (a) Solid Oxide Fuel Cell (SOFC) and Electrolyser Cell (SOEC), (b) gas separation (O{sub 2}, H{sub 2}) by asymmetric supported membranes based on mixed ionic and electronic conductors (MIEC) or hydrogen-permeable metals, and (c) Catalytic Membrane Reactor (CMR) systems present a porous component in their physical structure. This latest, presenting a tortuous pathway for gas access and as a consequence, a high transport limitation, is known to be a limiting component for the operation at high flow streams that would enable to reach industrial target. (Author)

  11. Optimization of O3 as Pre-Treatment and Chemical Enhanced Backwashing in UF and MF Ceramic Membranes for the Treatment of Secondary Wastewater Effluent and Red Sea Water

    KAUST Repository

    Herrera, Catalina

    2011-01-01

    Ceramic membranes have proven to have many advantages over polymeric membranes. Some of these advantages are: resistance against extreme pH, higher permeate flux, less frequent chemical cleaning, excellent backwash efficiency and longer lifetime

  12. Integration of ceramic membrane and compressed air-assisted solvent extraction (CASX) for metal recovery.

    Science.gov (United States)

    Li, Chi-Wang; Chiu, Chun-Hao; Lee, Yu-Cheng; Chang, Chia-Hao; Lee, Yu-Hsun; Chen, Yi-Ming

    2010-01-01

    In our previous publications, compressed air-assisted solvent extraction process (CASX) was developed and proved to be kinetically efficient process for metal removal. In the current study, CASX with a ceramic MF membrane integrated for separation of spent solvent was employed to remove and recover metal from wastewater. MF was operated either in crossflow mode or dead-end with intermittent flushing mode. Under crossflow mode, three distinct stages of flux vs. TMP (trans-membrane pressure) relationship were observed. In the first stage, flux increases with increasing TMP which is followed by the stage of stable flux with increasing TMP. After reaching a threshold TMP which is dependent of crossflow velocity, flux increases again with increasing TMP. At the last stage, solvent was pushed through membrane pores as indicated by increasing permeate COD. In dead-end with intermittent flushing mode, an intermittent flushing flow (2 min after a 10-min or a 30-min dead-end filtration) was incorporated to reduce membrane fouling by flush out MSAB accumulated on membrane surface. Effects of solvent concentration and composition were also investigated. Solvent concentrations ranging from 0.1 to 1% (w/w) have no adverse effect in terms of membrane fouling. However, solvent composition, i.e. D(2)EHPA/kerosene ratio, shows impact on membrane fouling. The type of metal extractants employed in CASX has significant impact on both membrane fouling and the quality of filtrate due to the differences in their viscosity and water solubility. Separation of MSAB was the limiting process controlling metal removal efficiency, and the removal efficiency of Cd(II) and Cr(VI) followed the same trend as that for COD.

  13. Modification of the Selectivity Properties of Tubular Ceramic Membranes after Alkaline Treatment

    Directory of Open Access Journals (Sweden)

    Patrick Dutournié

    2017-11-01

    Full Text Available This work focuses on the selectivity modification of ceramic membranes after a mild alkaline treatment. Filtration of pure salt-water solutions was carried out with commercial titania membranes before and after the treatment. After treatment, the rejection of NaF significantly decreased, while the rejection of NaCl and NaBr increased. Additionally, NaI and Na2SO4 remained close to zero. Pore size and electrical charge being almost unchanged, only significant modifications in the dielectric effects can explain this modification of selectivity. Therefore, the surface chemistry and the interaction (nature and magnitude with the solvent and with the species present in the solution appear to be modified by the alkaline treatment. This trend is also illustrated by discussing the electric and the dielectric properties that were numerically identified before and after treatment. The alkaline treatment significantly decreased the apparent dielectric constant of NaCl-water solution in the pore, highlighting the rejection of sodium chloride. Contrariwise, the modification of the surface chemistry increased the apparent dielectric constant of NaF-water solution by promoting fluoride transmission.

  14. Impact of ozonation and biological activated carbon filtration on ceramic membrane fouling.

    Science.gov (United States)

    Ibn Abdul Hamid, Khaled; Sanciolo, Peter; Gray, Stephen; Duke, Mikel; Muthukumaran, Shobha

    2017-12-01

    Ozone pre-treatment (ozonation, ozonisation) and biological activated carbon (BAC) filtration pre-treatment for the ceramic microfiltration (CMF) treatment of secondary effluent (SE) were studied. Ozone pre-treatment was found to result in higher overall removal of UV absorbance (UVA 254 ) and colour, and higher permeability than BAC pre-treatment or the combined use of ozone and BAC (O3+BAC) pre-treatment. The overall removal of colour and UVA 254 by ceramic filtration of the ozone pre-treated water was 97% and 63% respectively, compared to 86% and 48% respectively for BAC pre-treatment and 29% and 6% respectively for the untreated water. Ozone pre-treatment, however, was not effective in removal of dissolved organic carbon (DOC). The permeability of the ozone pre-treated water through the ceramic membrane was found to decrease to 50% of the original value after 200 min of operation, compared to approximately 10% of the original value for the BAC pre-treated, O3+BAC pre-treated water and the untreated water. The higher permeability of the ozone pre-treated water was attributed to the excellent removal of biopolymer particles (100%) and high removal of humic substances (84%). The inclusion of a BAC stage between ozone pre-treatment and ceramic filtration was detrimental. The O3+BAC+CMF process was found to yield higher biopolymer removal (96%), lower humic substance (HS) component removal (66%) and lower normalized permeability (0.1) after 200 min of operation than the O3+CMF process (86%, 84% and 0.5 respectively). This was tentatively attributed to the chemical oxidation effect of ozone on the BAC biofilm and adsorbed components, leading to the generation of foulants that are not generated in the O3+CMF process. This study demonstrated the potential of ozone pre-treatment for reducing organic fouling and thus improving flux for the CMF of SE compared to O3+BAC pre-treatment. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Beer Clarification by Novel Ceramic Hollow-Fiber Membranes: Effect of Pore Size on Product Quality.

    Science.gov (United States)

    Cimini, Alessio; Moresi, Mauro

    2016-10-01

    In this work, the crossflow microfiltration performance of rough beer samples was assessed using ceramic hollow-fiber (HF) membrane modules with a nominal pore size ranging from 0.2 to 1.4 μm. Under constant operating conditions (that is, transmembrane pressure difference, TMP = 2.35 bar; feed superficial velocity, v S = 2.5 m/s; temperature, T = 10 °C), quite small steady-state permeation fluxes (J * ) of 32 or 37 L/m 2 /h were achieved using the 0.2- or 0.5-μm symmetric membrane modules. Both permeates exhibited turbidity beer quality parameters. Moreover, it exhibited J * values of the same order of magnitude of those claimed for the polyethersulfone HF membrane modules currently commercialized. The 1.4-μm asymmetric membrane module yielded quite a high steady-state permeation flux (196 ± 38 L/m 2 /h), and a minimum decline in permeate quality parameters, except for the high levels of turbidity at room temperature and chill haze. In the circumstances, such a membrane module might be regarded as a real valid alternative to conventional powder filters on condition that the resulting permeate were submitted to a final finishing step using 0.45- or 0.65-μm microbially rated membrane cartridges prior to aseptic bottling. A novel combined beer clarification process was thus outlined. © 2016 Institute of Food Technologists®.

  16. Separation Properties of Wastewater Containing O/W Emulsion Using Ceramic Microfiltration/Ultrafiltration (MF/UF Membranes

    Directory of Open Access Journals (Sweden)

    Kanji Matsumoto

    2013-06-01

    Full Text Available Washing systems using water soluble detergent are used in electrical and mechanical industries and the wastewater containing O/W emulsion are discharged from these systems. Membrane filtration has large potential for the efficient separation of O/W emulsion for reuses of treated water and detergent. The separation properties of O/W emulsions by cross-flow microfiltration and ultrafiltration were studied with ceramic MF and UF membranes. The effects of pore size; applied pressure; cross-flow velocity; and detergent concentration on rejection of O/W emulsion and flux were systematically studied. At the condition achieving complete separation of O/W emulsion the pressure-independent flux was observed and this flux behavior was explained by gel-polarization model. The O/W emulsion tended to permeate through the membrane at the conditions of larger pore size; higher emulsion concentration; and higher pressure. The O/W emulsion could permeate the membrane pore structure by destruction or deformation. These results imply the stability of O/W emulsion in the gel-layer formed on membrane surface play an important role in the separation properties. The O/W emulsion was concentrated by batch cross-flow concentration filtration and the flux decline during the concentration filtration was explained by the gel- polarization model.

  17. Separation Properties of Wastewater Containing O/W Emulsion Using Ceramic Microfiltration/Ultrafiltration (MF/UF) Membranes

    Science.gov (United States)

    Nakamura, Kazuho; Matsumoto, Kanji

    2013-01-01

    Washing systems using water soluble detergent are used in electrical and mechanical industries and the wastewater containing O/W emulsion are discharged from these systems. Membrane filtration has large potential for the efficient separation of O/W emulsion for reuses of treated water and detergent. The separation properties of O/W emulsions by cross-flow microfiltration and ultrafiltration were studied with ceramic MF and UF membranes. The effects of pore size; applied pressure; cross-flow velocity; and detergent concentration on rejection of O/W emulsion and flux were systematically studied. At the condition achieving complete separation of O/W emulsion the pressure-independent flux was observed and this flux behavior was explained by gel-polarization model. The O/W emulsion tended to permeate through the membrane at the conditions of larger pore size; higher emulsion concentration; and higher pressure. The O/W emulsion could permeate the membrane pore structure by destruction or deformation. These results imply the stability of O/W emulsion in the gel-layer formed on membrane surface play an important role in the separation properties. The O/W emulsion was concentrated by batch cross-flow concentration filtration and the flux decline during the concentration filtration was explained by the gel- polarization model. PMID:24958621

  18. Effect of ceramic membrane channel geometry and uniform transmembrane pressure on limiting flux and serum protein removal during skim milk microfiltration.

    Science.gov (United States)

    Adams, Michael C; Hurt, Emily E; Barbano, David M

    2015-11-01

    Our objectives were to determine the effects of a ceramic microfiltration (MF) membrane's retentate flow channel geometry (round or diamond-shaped) and uniform transmembrane pressure (UTP) on limiting flux (LF) and serum protein (SP) removal during skim milk MF at a temperature of 50°C, a retentate protein concentration of 8.5%, and an average cross-flow velocity of 7 m·s(-1). Performance of membranes with round and diamond flow channels was compared in UTP mode. Performance of the membrane with round flow channels was compared with and without UTP. Using UTP with round flow channel MF membranes increased the LF by 5% when compared with not using UTP, but SP removal was not affected by the use of UTP. Using membranes with round channels instead of diamond-shaped channels in UTP mode increased the LF by 24%. This increase was associated with a 25% increase in Reynolds number and can be explained by lower shear at the vertices of the diamond-shaped channel's surface. The SP removal factor of the diamond channel system was higher than the SP removal factor of the round channel system below the LF. However, the diamond channel system passed more casein into the MF permeate than the round channel system. Because only one batch of each membrane was tested in our study, it was not possible to determine if the differences in protein rejection between channel geometries were due to the membrane design or random manufacturing variation. Despite the lower LF of the diamond channel system, the 47% increase in membrane module surface area of the diamond channel system produced a modular permeate removal rate that was at least 19% higher than the round channel system. Consequently, using diamond channel membranes instead of round channel membranes could reduce some of the costs associated with ceramic MF of skim milk if fewer membrane modules could be used to attain the required membrane area. Copyright © 2015 American Dairy Science Association. Published by Elsevier Inc. All

  19. Electricity and catholyte production from ceramic MFCs treating urine.

    Science.gov (United States)

    Merino Jimenez, Irene; Greenman, John; Ieropoulos, Ioannis

    2017-01-19

    The use of ceramics as low cost membrane materials for Microbial Fuel Cells (MFCs) has gained increasing interest, due to improved performance levels in terms of power and catholyte production. The catholyte production in ceramic MFCs can be attributed to a combination of water or hydrogen peroxide formation from the oxygen reduction reaction in the cathode, water diffusion and electroosmotic drag through the ion exchange membrane. This study aims to evaluate, for the first time, the effect of ceramic wall/membrane thickness, in terms of power, as well as catholyte production from MFCs using urine as a feedstock. Cylindrical MFCs were assembled with fine fire clay of different thicknesses (2.5, 5 and 10 mm) as structural and membrane materials. The power generated increased when the membrane thickness decreased, reaching 2.1 ± 0.19 mW per single MFC (2.5 mm), which was 50% higher than that from the MFCs with the thickest membrane (10 mm). The amount of catholyte collected also decreased with the wall thickness, whereas the pH increased. Evidence shows that the catholyte composition varies with the wall thickness of the ceramic membrane. The possibility of producing different quality of catholyte from urine opens a new field of study in water reuse and resource recovery for practical implementation.

  20. FAS grafted superhydrophobic ceramic membrane

    Science.gov (United States)

    Lu, Jun; Yu, Yun; Zhou, Jianer; Song, Lixin; Hu, Xingfang; Larbot, Andre

    2009-08-01

    The hydrophobic properties of γ-Al 2O 3 membrane have been obtained by grafting fluoroalkylsilane (FAS) on the surface of the membrane. The following grafting parameters were studied: the eroding time of the original membrane, the grafting time, the concentration of FAS solution and the multiplicity of grafting. Hydrophobicity of the membranes was characterized by contact angle (CA) measurement. The thermogravimetric analysis (TGA) was used to investigate the weight loss process (25-800 °C) of the fluoroalkylsilane grafted on Al 2O 3 powders under different grafting conditions. The morphologies of the membranes modified under different parameters were examined by field emission scanning electron microscopy (FE-SEM) and the surface roughness (Ra) was measured using white light interferometers. A needle-like structure was observed on the membrane surface after modification, which causes the change of Ra. On the results above, we speculated a model to describe the reaction between FAS and γ-Al 2O 3 membrane surface as well as the formed surface morphology.

  1. Comparative Study on Performance and Organic Fouling of ZrO2 Ceramic Membranes in Ultrafiltration of Synthetic Water and Wastewater Treatment Plant Effluent

    KAUST Repository

    Li, Cen

    2011-07-01

    Adsorption of organic matter on ceramic membrane can lead to hydraulic-irreversible fouling, which decreases the permeate flux and the cost-efficiency of membrane devices. In order to optimize the filtration process, detailed information is necessary about the organic fouling mechanisms on ceramic membranes. In this study, dead-end filtration experiments of both synthetic water and secondary effluent from a wastewater treatment plant (WWTP) were conducted on a ZrO2 ceramic membrane. The experiment results of synthetic water showed that humic acid (HA) was able to be adsorbed by the ZrO2 membrane and cause permeate flux decline; and that HA-tryptophan mixture, at the same DOC level, promoted the filtration flux decline; DOC removal in the case of HA-tryptophan was lower than that of HA alone. It seems that hydrophilic organic matter with low molecular weight have some specific contribution to the organic fouling of the ZrO2 membrane. The results also suggest that tryptophan molecules were preferentially adsorbed on the membrane at the beginning, exposing their hydrophobic sides which might further adsorb HA from the feed water. During the filtration of WWTP effluent, protein-like substances (mainly tryptophan-like) were also preferentially adsorbed on the membrane compared with humic-like ones in the initial few cycles of filtration. More humic-like substances were adsorbed in the following filtration cycles due to the increase of membrane hydrophobicity. A significant rise in hydraulic-irreversible flux decline was obtained by decreasing pH from near pHpzc to below pHpzc of the membrane. It suggests that a positively charged surface is preferred for HA adsorption. Ionic strength increase did not affect the filtration of HA, but it lessened the hydraulic-irreversible flux decline of HA-tryptophan filtration. The adsorption of HA-tryptophan can be attributed to outersphere interaction while HA adsorption is mainly caused by inner-sphere interaction. The results of

  2. Fiscal 1999 achievement report on research and development of industrial technologies. Research and development of synergy ceramics; 1999 nendo sangyo kagaku gijutsu kenkyu kaihatsu seika hokokusho. Synergy ceramics no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Efforts are conducted in the two fields of (1) survey and research and (2) development of technology for evaluating high temperature dynamic corrosion characteristics of heat resistant ceramics. In field (1), a comprehensive survey is conducted, an application study is conducted about high temperature gas separating ceramic membranes, and efforts are made to put to practical use ceramic parts manufactured by a low cost production process. In the application study of ceramic membranes, technologies are developed for a process of manufacturing high temperature gas separating porous ceramic membranes capable of separating and purifying gas emissions and gas ingredients, which involves the development of technologies for improving on gas separation and purification functions, development of technology of providing catalyst support function, technology of porous membrane formation, evaluation of separation characteristics, and so forth. In an application study for ceramic parts manufactured by a low cost manufacturing process, which involves structural ceramics, optimization is accomplished for materials synthesizing technologies by means of mechanical alloying, and cylinder liners are fabricated and evaluated for a natural gas engine made of silicon nitride based ceramics. In field (2), a high temperature dynamic corrosion testing device is built for heat shield coatings. (NEDO)

  3. Removal of some organic pollutants in water employing ceramic membranes impregnated with cross-linked silylated dendritic and cyclodextrin polymers.

    Science.gov (United States)

    Allabashi, Roza; Arkas, Michael; Hörmann, Gerold; Tsiourvas, Dimitris

    2007-01-01

    Triethoxysilylated derivatives of poly(propylene imine) dendrimer, polyethylene imine and polyglycerol hyperbranched polymers and beta-cyclodextrin have been synthesized and characterized. These compounds impregnated ceramic membranes made from Al(2)O(3), SiC and TiO(2) and subsequently sol-gel reaction led to their polymerization and chemical bond formation with the ceramic substrates. The resulting organic-inorganic filters were tested for the removal of a variety of organic pollutants from water. They were found to remove of polycyclic aromatic hydrocarbons (up to 99%), of monocyclic aromatic hydrocarbons (up to 93%), trihalogen methanes (up to 81%), pesticides (up to 43%) and methyl-tert-butyl ether (up to 46%).

  4. FAS grafted superhydrophobic ceramic membrane

    Energy Technology Data Exchange (ETDEWEB)

    Lu Jun [School of Material Science and Engineering, Jingdezhen Ceramic Institute, 333001 Jingdezhen (China); Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics, CAS, 1295 DingXi Road, Shanghai 200050 (China); Yu Yun, E-mail: yunyush@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics, CAS, 1295 DingXi Road, Shanghai 200050 (China); Zhou Jianer [School of Material Science and Engineering, Jingdezhen Ceramic Institute, 333001 Jingdezhen (China); Song Lixin; Hu Xingfang [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics, CAS, 1295 DingXi Road, Shanghai 200050 (China); Larbot, Andre [Institut Europeen des Membranes, UMR 5635-CNRS, ENSCM, UMII, 1919 Route de Mende 34293, Montpellier Cedex 5 (France)

    2009-08-30

    The hydrophobic properties of {gamma}-Al{sub 2}O{sub 3} membrane have been obtained by grafting fluoroalkylsilane (FAS) on the surface of the membrane. The following grafting parameters were studied: the eroding time of the original membrane, the grafting time, the concentration of FAS solution and the multiplicity of grafting. Hydrophobicity of the membranes was characterized by contact angle (CA) measurement. The thermogravimetric analysis (TGA) was used to investigate the weight loss process (25-800 deg. C) of the fluoroalkylsilane grafted on Al{sub 2}O{sub 3} powders under different grafting conditions. The morphologies of the membranes modified under different parameters were examined by field emission scanning electron microscopy (FE-SEM) and the surface roughness (Ra) was measured using white light interferometers. A needle-like structure was observed on the membrane surface after modification, which causes the change of Ra. On the results above, we speculated a model to describe the reaction between FAS and {gamma}-Al{sub 2}O{sub 3} membrane surface as well as the formed surface morphology.

  5. Development of laundry drainage treatment system with ceramic ultra filter

    International Nuclear Information System (INIS)

    Kanda, Masanori; Kurahasi, Takafumi

    1995-01-01

    A compact laundry drainage treatment system (UF system hereafter) with a ceramic ultra filter membrane (UF membrane hereafter) has been developed to reduce radioactivity in laundry drainage from nuclear power plants. The UF membrane is made of sintered fine ceramic. The UF membrane has 0.01 μm fine pores, resulting in a durable, heat-resistant, and corrosion-resistant porous ceramic filter medium. A cross-flow system, laundry drainage is filtrated while it flows across the UF membrane, is used as the filtration method. This method creates less caking when compared to other methods. The UF membrane is back washed at regular intervals with permeated water to minimize caking of the filter. The UF membrane and cross-flow system provides long stable filtration. The ceramic UF membrane is strong enough to concentrate suspended solids in laundry drainage up to a weight concentration of 10%. The final concentrated laundry drainage can be treated in an incinerator. The performance of the UF system was checked using radioactive laundry drainage. The decontamination factor of the UF system was 25 or more. The laundry drainage treatment capacity and concentration ratio of the UF system, as well as the service life of the UF membrane were also checked by examination using simulated non-radioactive laundry drainage. Even though laundry drainage was concentrated 1000 times, the UF system showed good permeated water quality and permeated water flux. (author)

  6. Sol-gel route to synthesis of microporous ceramic membranes: Thermal stability of TiO2-ZrO2 mixed oxides

    International Nuclear Information System (INIS)

    Qunyin Xu; Anderson, M.A.

    1993-01-01

    In this paper concerning the synthesis of microporous ceramic membranes, the authors focus on the preparation and thermal stability of unsupported microporous TiO 2 -ZrO 2 mixed-oxide membranes. It has been observed that, by adding up to 20% ZrO 2 into TiO 2 or up to 10% TiO 2 into ZrO 2 , these microporous membranes display improved thermal stability. They can be fired up to 500 C for 0.5 h without closing micropores. However, membranes containing almost equal percentages of each component have lost microporous features and have low surface areas and low porosities. A phase diagram of a two-component TiO 2 -ZrO 2 mixed-oxide membrane has been prepared based on DTA and X-ray diffraction data in order to better understand the microstructure changes upon firing

  7. ENHANCEMENT OF EQUILIBRIUMSHIFT IN DEHYDROGENATION REACTIONS USING A NOVEL MEMBRANE REACTOR; FINAL

    International Nuclear Information System (INIS)

    Shamsuddin Ilias, Ph.d., P.E.; Franklin G. King, D.Sc.

    2001-01-01

    With the advances in new inorganic materials and processing techniques, there has been renewed interest in exploiting the benefits of membranes in many industrial applications. Inorganic and composite membranes are being considered as potential candidates for use in membrane-reactor configuration for effectively increasing reaction rate, selectivity and yield of equilibrium limited reactions. To investigate the usefulness of a palladium-ceramic composite membrane in a membrane reactor-separator configuration, we investigated the dehydrogenation of cyclohexane by equilibrium shift. A two-dimensional pseudo-homogeneous reactor model was developed to study the dehydrogenation of cyclohexane by equilibrium shift in a tubular membrane reactor. Radial diffusion was considered to account for the concentration gradient in the radial direction due to permeation through the membrane. For a dehydrogenation reaction, the feed stream to the reaction side contained cyclohexane and argon, while the separation side used argon as the sweep gas. Equilibrium conversion for dehydrogenation of cyclohexane is 18.7%. The present study showed that 100% conversion could be achieved by equilibrium shift using Pd-ceramic membrane reactor. For a feed containing cyclohexane and argon of 1.64 x 10(sup -6) and 1.0 x 10(sup -3) mol/s, over 98% conversion could be readily achieved. The dehydrogenation of cyclohexane was also experimentally investigated in a palladium-ceramic membrane reactor. The Pd-ceramic membrane was fabricated by electroless deposition of palladium on ceramic substrate. The performance of Pd-ceramic membrane was compared with a commercially available hydrogen-selective ceramic membrane. From limited experimental data it was observed that by appropriate choice of feed flow rate and sweep gas rate, the conversion of cyclohexane to benzene and hydrogen can increased to 56% at atmospheric pressure and 200 C in a Pd-ceramic membrane reactor. In the commercial ceramic membrane

  8. Oxygen- and hydrogen-permeation measurements on-mixed conducting SrFeCo{sub 0.5}O{sub y} ceramic membrane material

    Energy Technology Data Exchange (ETDEWEB)

    Serra, E.; Casagrande, E.; La Barbera, A. [ENEA UTS MAT, CR Casaccia, 00060 S.M. di Galeria, Roma (Italy); Alvisi, M. [ENEA UTS MAT, CR Brindisi, 72100 Brindisi (Italy); Bezzi, G.; Mingazzini, C. [ENEA UTS MAT, CR Faenza, 48018 Faenza (Italy)

    2008-02-15

    The SrFeCo{sub 0.5}O{sub y} system combines high electronic/ionic conductivity with appreciable oxygen permeability at elevated temperatures. This system has potential use in high-temperature electrochemical applications such as solid oxide fuel cells, batteries, sensors, and oxygen separation membranes. Dense ceramic membranes of SrFeCo{sub 0.5}O{sub y} are prepared by pressing a ceramic powder prepared by using a sol-gel combustion technique. Oxygen and hydrogen permeation at high temperature on this material are studied. Measurements are conducted using a time-dependent permeation method at the temperature in the range of 1073-1273 K with oxygen- and hydrogen-driving pressures in the range (3 x 10{sup 2})-(1 x 10{sup 5}) Pa (300-1000 mbar). The maximum oxygen-permeated flux at 1273 K is 6.5 x 10{sup -3} mol m{sup -2} s{sup -1}. The activation energies for the O{sub 2}-permeation fluxes and diffusivities are 240 and 194 kJ/mol, respectively. Due to the high fragility, the high temperature for the measurements and the high oxygen permeation through such material, a special membrane holder, and compression sealing system have been designed and realized for the permeation apparatus. (author)

  9. The use of nanoparticles in polymeric and ceramic membrane structures: review of manufacturing procedures and performance improvement for water treatment.

    Science.gov (United States)

    Kim, Jeonghwan; Van der Bruggen, Bart

    2010-07-01

    Membrane separations are powerful tools for various applications, including wastewater treatment and the removal of contaminants from drinking water. The performance of membranes is mainly limited by material properties. Recently, successful attempts have been made to add nanoparticles or nanotubes to polymers in membrane synthesis, with particle sizes ranging from 4 nm up to 100 nm. Ceramic membranes have been fabricated with catalytic nanoparticles for synergistic effects on the membrane performance. Breakthrough effects that have been reported in the field of water and wastewater treatment include fouling mitigation, improvement of permeate quality and flux enhancement. Nanomaterials that have been used include titania, alumina, silica, silver and many others. This paper reviews the role of engineered nanomaterials in (pressure driven) membrane technology for water treatment, to be applied in drinking water production and wastewater recycling. Benefits and drawbacks are described, which should be taken into account in further studies on potential risks related to release of nanoparticles into the environment. Copyright (c) 2010 Elsevier Ltd. All rights reserved.

  10. Tight ceramic UF membrane as RO pre-treatment: the role of electrostatic interactions on phosphate rejection.

    Science.gov (United States)

    Shang, Ran; Verliefde, Arne R D; Hu, Jingyi; Zeng, Zheyi; Lu, Jie; Kemperman, Antoine J B; Deng, Huiping; Nijmeijer, Kitty; Heijman, Sebastiaan G J; Rietveld, Luuk C

    2014-01-01

    Phosphate limitation has been reported as an effective approach to inhibit biofouling in reverse osmosis (RO) systems for water purification. The rejection of dissolved phosphate by negatively charged TiO2 tight ultrafiltration (UF) membranes (1 kDa and 3 kDa) was observed. These membranes can potentially be adopted as an effective process for RO pre-treatment in order to constrain biofouling by phosphate limitation. This paper focuses on electrostatic interactions during tight UF filtration. Despite the larger pore size, the 3 kDa ceramic membrane exhibited greater phosphate rejection than the 1 kDa membrane, because the 3 kDa membrane has a greater negative surface charge and thus greater electrostatic repulsion against phosphate. The increase of pH from 6 to 8.5 led to a substantial increase in phosphate rejection by both membranes due to increased electrostatic repulsion. At pH 8.5, the maximum phosphate rejections achieved by the 1 kDa and 3 kDa membrane were 75% and 86%, respectively. A Debye ratio (ratio of the Debye length to the pore radius) is introduced in order to evaluate double layer overlapping in tight UF membranes. Threshold Debye ratios were determined as 2 and 1 for the 1 kDa and 3 kDa membranes, respectively. A Debye ratio below the threshold Debye ratio leads to dramatically decreased phosphate rejection by tight UF membranes. The phosphate rejection by the tight UF, in combination with chemical phosphate removal by coagulation, might accomplish phosphate-limited conditions for biological growth and thus prevent biofouling in the RO systems. Copyright © 2013 Elsevier Ltd. All rights reserved.

  11. Nanophotonics-enabled solar membrane distillation for off-grid water purification.

    Science.gov (United States)

    Dongare, Pratiksha D; Alabastri, Alessandro; Pedersen, Seth; Zodrow, Katherine R; Hogan, Nathaniel J; Neumann, Oara; Wu, Jinjian; Wang, Tianxiao; Deshmukh, Akshay; Elimelech, Menachem; Li, Qilin; Nordlander, Peter; Halas, Naomi J

    2017-07-03

    With more than a billion people lacking accessible drinking water, there is a critical need to convert nonpotable sources such as seawater to water suitable for human use. However, energy requirements of desalination plants account for half their operating costs, so alternative, lower energy approaches are equally critical. Membrane distillation (MD) has shown potential due to its low operating temperature and pressure requirements, but the requirement of heating the input water makes it energy intensive. Here, we demonstrate nanophotonics-enabled solar membrane distillation (NESMD), where highly localized photothermal heating induced by solar illumination alone drives the distillation process, entirely eliminating the requirement of heating the input water. Unlike MD, NESMD can be scaled to larger systems and shows increased efficiencies with decreased input flow velocities. Along with its increased efficiency at higher ambient temperatures, these properties all point to NESMD as a promising solution for household- or community-scale desalination.

  12. Concentration of Immunoglobulins in Microfiltration Permeates of Skim Milk: Impact of Transmembrane Pressure and Temperature on the IgG Transmission Using Different Ceramic Membrane Types and Pore Sizes

    Directory of Open Access Journals (Sweden)

    Hans-Jürgen Heidebrecht

    2018-06-01

    Full Text Available The use of bioactive bovine milk immunoglobulins (Ig has been found to be an alternative treatment for certain human gastrointestinal diseases. Some methodologies have been developed with bovine colostrum. These are considered in laboratory scale and are bound to high cost and limited availability of the raw material. The main challenge remains in obtaining high amounts of active IgG from an available source as mature cow milk by the means of industrial processes. Microfiltration (MF was chosen as a process variant, which enables a gentle and effective concentration of the Ig fractions (ca. 0.06% in raw milk while reducing casein and lactose at the same time. Different microfiltration membranes (ceramic standard and gradient, pore sizes (0.14–0.8 µm, transmembrane pressures (0.5–2.5 bar, and temperatures (10, 50 °C were investigated. The transmission of immunoglobulin G (IgG and casein during the filtration of raw skim milk (<0.1% fat was evaluated during batch filtration using a single channel pilot plant. The transmission levels of IgG (~160 kDa were measured to be at the same level as the reference major whey protein β-Lg (~18 kDa at all evaluated pore sizes and process parameters despite the large difference in molecular mass of both fractions. Ceramic gradient membranes with a pore sizes of 0.14 µm showed IgG-transmission rates between 45% to 65% while reducing the casein fraction below 1% in the permeates. Contrary to the expectations, a lower pore size of 0.14 µm yielded fluxes up to 35% higher than 0.2 µm MF membranes. It was found that low transmembrane pressures benefit the Ig transmission. Upscaling the presented results to a continuous MF membrane process offers new possibilities for the production of immunoglobulin enriched supplements with well-known processing equipment for large scale milk protein fractionation.

  13. Potentiality of a ceramic membrane reactor for the laccase-catalyzed removal of bisphenol A from secondary effluents.

    Science.gov (United States)

    Arca-Ramos, A; Eibes, G; Feijoo, G; Lema, J M; Moreira, M T

    2015-11-01

    In this study, the removal of bisphenol A (BPA) by laccase in a continuous enzymatic membrane reactor (EMR) was investigated. The effects of key parameters, namely, type of laccase, pH, and enzyme activity, were initially evaluated. Once optimal conditions were determined, the continuous removal of the pollutant in an EMR was assessed in synthetic and real biologically treated wastewaters. The reactor configuration consisted of a stirred tank reactor coupled to a ceramic membrane, which prevented the sorption of the pollutant and allowed the recovery and recycling of laccase. Nearly complete removal of BPA was attained under both operation regimes with removal yields above 94.5 %. In experiments with real wastewater, the removal of BPA remained high while the presence of colloids and certain ions and the formation of precipitates on the membrane potentially affected enzyme stability and made necessary the periodic addition of laccase. Polymerization and degradation were observed as probable mechanisms of BPA transformation by laccase.

  14. On the use of supported ceria membranes for oxyfuel process/syngas production

    DEFF Research Database (Denmark)

    Lobera, M.P.; Serra, J.M.; Foghmoes, Søren Preben Vagn

    2011-01-01

    Ceramic oxygen transport membranes (OTMs) enable selective oxygen separation from air at high temperatures. Among several potential applications for OTMs, the use in (1) oxygen production for oxyfuel power plants and (2) the integration in high-temperature catalytic membrane reactors for alkane...... upgrading through selective oxidative reactions are of special interest. Nevertheless, these applications involve the direct contact of the membrane surface with carbon-rich atmospheres. Most state-of-the-art permeable membranes are based on perovskites, which are prone to carbonation under operation in CO2......-rich environments and/or decomposition in reducing gas environments. The oxygen flux through supported thin film membranes of Ce0.9Gd0.1O1.95−δ (CGO) with 2 mol.% of cobalt was measured for oxygen separation in oxyfuel processes and in syngas production and degradation was compared to perovskite...

  15. Study of loading/air back-pulse cleaning cycles on the performance of ceramic membrane filters

    International Nuclear Information System (INIS)

    Waggoner, Charles; Alderman, Steven; Parsons, Michael; Hogoncamp, Kristina; Alderman, Steven

    2007-01-01

    Available in abstract form only. Full text of publication follows: The most commonly identified threats to conventional glass fiber HEPA filter performance are moisture and rapid blinding of filters by smoke. Regenerable filter media composed of ceramics or sintered metal can be utilized as pre-filters to protect the more vulnerable glass fiber HEPA filters in the event of upset conditions. Additionally, used in a pre-filtering application, the use of these regenerable filters can potentially extend the lifetime of conventional units. A series of tests have been conducted using CeraMem ceramic membrane filters in an effort to evaluate their performance after repeated loading and air back pulse cleaning. This was done in an effort to access filter performance after repeated loading/cleaning cycles. The filters were loaded using a solid potassium chloride aerosol challenge. The filters were evaluated for pressure drop and filtering efficiency changes from one cleaning cycle to the next. Additionally, the particle size distribution of the aerosol penetrating the filters was measured. (authors)

  16. Advanced Hydrogen Transport Membranes for Vision 21 Fossil Fuel Plants

    Energy Technology Data Exchange (ETDEWEB)

    Carl R. Evenson; Shane E. Roark

    2006-03-31

    The objective of this project was to develop an environmentally benign, inexpensive, and efficient method for separating hydrogen from gas mixtures produced during industrial processes, such as coal gasification. A family of hydrogen separation membranes was developed including single phase mixed conducting ceramics, ceramic/ceramic composites, cermet membranes, cermet membranes containing a hydrogen permeable metal, and intermediate temperature composite layered membranes. Each membrane type had different operating parameters, advantages, and disadvantages that were documented over the course of the project. Research on these membranes progressed from ceramics to cermets to intermediate temperature composite layered membranes. During this progression performance was increased from 0.01 mL x min{sup -1} x cm{sup -2} up to 423 mL x min{sup -1} x cm{sup -2}. Eltron and team membranes not only developed each membrane type, but also membrane surface catalysis and impurity tolerance, creation of thin film membranes, alternative applications such as membrane promoted alkane dehydrogenation, demonstration of scale-up testing, and complete engineering documentation including process and mechanical considerations necessary for inclusion of Eltron membranes in a full scale integrated gasification combined cycle power plant. The results of this project directly led to a new $15 million program funded by the Department of Energy. This new project will focus exclusively on scale-up of this technology as part of the FutureGen initiative.

  17. Niobia-silica and silica membranes for gas separation

    NARCIS (Netherlands)

    Boffa, V.

    2008-01-01

    This thesis describes the development of ceramic membranes suitable for hydrogen separation and CO2 recovery from gaseous streams. The research work was focused on the three different parts of which gas selective ceramic membranes are composed, i.e., the microporous gas selective silica layer, the

  18. Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

    Science.gov (United States)

    Pandian, Amaresh Samuthira; Chen, X. Chelsea; Chen, Jihua; Lokitz, Bradley S.; Ruther, Rose E.; Yang, Guang; Lou, Kun; Nanda, Jagjit; Delnick, Frank M.; Dudney, Nancy J.

    2018-06-01

    Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. A remarkable Li+ transference number of 0.79 is discovered for the composite electrolyte.

  19. Generation of nanobubbles by ceramic membrane filters: The dependence of bubble size and zeta potential on surface coating, pore size and injected gas pressure.

    Science.gov (United States)

    Ahmed, Ahmed Khaled Abdella; Sun, Cuizhen; Hua, Likun; Zhang, Zhibin; Zhang, Yanhao; Zhang, Wen; Marhaba, Taha

    2018-07-01

    Generation of gaseous nanobubbles (NBs) by simple, efficient, and scalable methods is critical for industrialization and applications of nanobubbles. Traditional generation methods mainly rely on hydrodynamic, acoustic, particle, and optical cavitation. These generation processes render issues such as high energy consumption, non-flexibility, and complexity. This research investigated the use of tubular ceramic nanofiltration membranes to generate NBs in water with air, nitrogen and oxygen gases. This system injects pressurized gases through a tubular ceramic membrane with nanopores to create NBs. The effects of membrane pores size, surface energy, and the injected gas pressures on the bubble size and zeta potential were examined. The results show that the gas injection pressure had considerable effects on the bubble size, zeta potential, pH, and dissolved oxygen of the produced NBs. For example, increasing the injection air pressure from 69 kPa to 414 kPa, the air bubble size was reduced from 600 to 340 nm respectively. Membrane pores size and surface energy also had significant effects on sizes and zeta potentials of NBs. The results presented here aim to fill out the gaps of fundamental knowledge about NBs and development of efficient generation methods. Copyright © 2018 Elsevier Ltd. All rights reserved.

  20. Enhancing oxygen transport through Mixed-Ionic-and-Electronic-Conducting ceramic membranes

    Science.gov (United States)

    Yu, Anthony S.

    Ceramic membranes based on Mixed-Ionic-and-Electronic-Conducting (MIEC) oxides are capable of separating oxygen from air in the presence of an oxygen partial-pressure gradient. These MIEC membranes show great promise for oxygen consuming industrial processes, such as the production of syngas from steam reforming of natural gas (SRM), as well as for electricity generation in Solid Oxide Fuel Cells (SOFC). For both applications, the overall performance is dictated by the rate of oxygen transport across the membrane. Oxygen transport across MIEC membranes is composed of a bulk oxygen-ion diffusion process and surface processes, such as surface reactions and adsorption/desorption of gaseous reactants/products. The main goal of this thesis was to determine which process is rate-limiting in order to significantly enhance the overall rate of oxygen transport in MIEC membrane systems. The rate-limiting step was determined by evaluating the total resistance to oxygen transfer, Rtot. Rtot is the sum of a bulk diffusion resistance in the membrane itself, Rb, and interfacial loss components, Rs. Rb is a function of the membrane's ionic conductivity and thickness, while Rs arises primarily from slow surface-exchange kinetics that cause the P(O2) at the surfaces of the membrane to differ from the P(O 2) in the adjacent gas phases. Rtot can be calculated from the Nernst potential across the membrane and the measured oxygen flux. The rate-limiting process can be determined by evaluating the relative contributions of the various losses, Rs and Rb, to Rtot. Using this method, this thesis demonstrates that for most membrane systems, Rs is the dominating factor. In the development of membrane systems with high oxygen transport rates, thin membranes with high ionic conductivities are required to achieve fast bulk oxygen-ion diffusion. However, as membrane thickness is decreased, surface reaction kinetics become more important in determining the overall transport rate. The two

  1. Hydrogen amplification of coke oven gas by reforming of methane in a ceramic membrane reactor

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yuwen; Li, Qian; Shen, Peijun; Liu, Yong; Yang, Zhibin; Ding, Weizhong; Lu, Xionggang [School of Material Science and Engineering, Shanghai University, No. 275 Mail Box, 149 Yanchang Road, Shanghai 200072 (China)

    2008-07-15

    To maximize hydrogen production from coke oven gas (COG), partial oxidation of methane in COG was studied thermodynamically and experimentally. Thermodynamic analysis indicates that an optimal hydrogen yield of 1.04-1.10 mole per mole of the consumed COG can be achieved when the initial ratio of O{sub 2} and CH{sub 4} is 0.57-0.46 in a temperature range of 800-900 C, and the corresponding amplification of original hydrogen in COG reaches 1.8-1.9 times. The amplification of original hydrogen was carried out in a BaCo{sub 0.7}Fe{sub 0.2}Nb{sub 0.1}O{sub 3-{delta}} (BCFNO) membrane reactor, and the hydrogen yield in the lab scale was about 80% more than that of original H{sub 2} in model COG. In a large hydrogen content in COG, the ceramic membrane reactors made from perovskite mixed-conducting oxygen-permeable materials must have higher stability to withstand the harsh reduction condition. (author)

  2. Cordierite containing ceramic membranes from smectetic clay using natural organic wastes as pore-forming agents

    Directory of Open Access Journals (Sweden)

    W. Misrar

    2017-06-01

    Full Text Available Cordierite ceramic membranes were manufactured from natural clay, oxides and organic wastes as pore forming agents. Mixtures aforementioned materials with the pore-forming agents (up to 10 wt.% were investigated in the range 1000–1200 °C using thermal analysis, X-ray diffraction, scanning electron microscopy, mercury porosimetry and filtration tests. Physical properties (density, water absorption and bending strength were correlated to the processing factors (pore-forming agent addition, firing temperature and soaking time. The results showed that cordierite together with spinel, diopside and clinoenstatite neoformed. SEM analysis revealed heterogeneous aspects. The results of the response surface methodology showed that the variations of physical properties versus processing parameters were well described by the used polynomial model. The addition of pore forming agent and temperature were the most influential factors. Filtration tests were performed on the best performing sample. The results allowed to testify that these membranes could be used in waste water treatment.

  3. High-performance ceramics - state of the art and trends of development

    International Nuclear Information System (INIS)

    Gadow, R.; Keizer, K; Burggraaf, A.J.; Boch, P.; Chartier, T.; Thomann, H.

    1989-01-01

    This paper contains 4 lectures on the following topics: 1. fiber and whisker reinforced ceramics (R. Gadow), 2. ceramic membranes (K. Keizer, A.J. Burggraf), 3. ceramic processing techniques: The case of tape casting (P. Bach, T. Chartier), 4. ceramic superconductors (H. Thomann). Three contributions are separately analyzed for the ENERGIE database. (MM) [de

  4. Fabrication of perforated isoporous membranes via a transfer-free strategy: enabling high-resolution separation of cells.

    Science.gov (United States)

    Ou, Yang; Lv, Chang-Jiang; Yu, Wei; Mao, Zheng-Wei; Wan, Ling-Shu; Xu, Zhi-Kang

    2014-12-24

    Thin perforated membranes with ordered pores are ideal barriers for high-resolution and high-efficiency selective transport and separation of biological species. However, for self-assembled thin membranes with a thickness less than several micrometers, an additional step of transferring the membranes onto porous supports is generally required. In this article, we present a facile transfer-free strategy for fabrication of robust perforated composite membranes via the breath figure process, and for the first time, demonstrate the application of the membranes in high-resolution cell separation of yeasts and lactobacilli without external pressure, achieving almost 100% rejection of yeasts and more than 70% recovery of lactobacilli with excellent viability. The avoidance of the transfer step simplifies the fabrication procedure of composite membranes and greatly improves the membrane homogeneity. Moreover, the introduction of an elastic triblock copolymer increases the interfacial strength between the membrane and the support, and allows the preservation of composite membranes in a dry state. Such perforated ordered membranes can also be applied in other size-based separation systems, enabling new opportunities in bioseparation and biosensors.

  5. Reaction-sintered porous mineral-based mullite ceramic membrane supports made from recycled materials.

    Science.gov (United States)

    Dong, Yingchao; Zhou, Jian-Er; Lin, Bin; Wang, Yongqing; Wang, Songlin; Miao, Lifeng; Lang, Ying; Liu, Xingqin; Meng, Guangyao

    2009-12-15

    Bulk porous mullite supports for ceramic membranes were prepared directly using a mixture of industrial waste fly ash and bauxite by dry-pressing, followed by sintering between 1200 and 1550 degrees C. The effects of sintering temperature on the phase composition and shrinkage percent of porous mullite were studied. The XRD results indicate that secondary mullitization reaction took place above 1200 degrees C, and completed at 1450 degrees C. During sintering, the mixture samples first shrunk, then expanded abnormally between 1326 and 1477 degrees C, and finally shrunk again above 1477 degrees C. This unique volume self-expansion is ascribed to the secondary mullitization reaction between bauxite and fly ash. More especially, the micro-structural variations induced by this self-expansion sintering were verified by SEM, porosity, pore size distribution and nitrogen gas permeation flux. During self-expansion sintering, with increasing temperature, an abnormal increase in both open porosity and pore size is observed, which also results in the increase of nitrogen gas flux. The mineral-based mullite supports with increased open porosity were obtained. Furthermore, the sintered porous mullite membrane supports were characterized in terms of thermal expansion co-efficient and mechanical strength.

  6. Conversion of hydrophilic SiOC nanofibrous membrane to robust hydrophobic materials by introducing palladium

    Science.gov (United States)

    Wu, Nan; Wan, Lynn Yuqin; Wang, Yingde; Ko, Frank

    2017-12-01

    Hydrophobic ceramic nanofibrous membranes have wide applications in the fields of high-temperature filters, oil/water separators, catalyst supports and membrane reactors, for their water repellency property, self-cleaning capability, good environmental stability and long life span. In this work, we fabricated an inherently hydrophobic ceramic nanofiber membrane without any surface modification through pyrolysis of electrospun polycarbosilane nanofibers. The hydrophobicity was introduced by the hierarchical microstructure formed on the surface of the nanofibers and the special surface composition by the addition of trace amounts of palladium. Furthermore, the flexible ceramic mats demonstrated robust chemical resistance properties with consistent hydrophobicity over the entire pH value range and effective water-in-oil emulsion separation performance. Interestingly, a highly cohesive force was found between water droplet and the ceramic membranes, suggesting their great potentials in micro-liquid transportation. This work provides a new route for adjusting the composition of ceramic surface and flexible, recyclable and multifunctional ceramic fibrous membranes for utilization in harsh environments.

  7. Wettability modified nanoporous ceramic membrane for simultaneous residual heat and condensate recovery

    Science.gov (United States)

    Hu, H. W.; Tang, G. H.; Niu, D.

    2016-06-01

    Recovery of both latent heat and condensate from boiler flue gas is significant for improving boiler efficiency and water conservation. The condensation experiments are carried out to investigate the simultaneous heat and mass transfer across the nanoporous ceramic membranes (NPCMs) which are treated to be hydrophilic and hydrophobic surfaces using the semicontinuous supercritical reactions. The effects of typical parameters including coolant flow rate, vapor/nitrogen gas mixture temperature, water vapor volume fraction and transmembrane pressure on heat and mass transfer performance are studied. The experimental results show that the hydrophilic NPCM exhibits higher performances of condensation heat transfer and condensate recovery. However, the hydrophobic modification results in remarkable degradation of heat and condensate recovery from the mixture. Molecular dynamics simulations are conducted to establish a hydrophilic/hydrophobic nanopore/water liquid system, and the infiltration characteristics of the single hydrophilic/hydrophobic nanopore is revealed.

  8. Wettability modified nanoporous ceramic membrane for simultaneous residual heat and condensate recovery.

    Science.gov (United States)

    Hu, H W; Tang, G H; Niu, D

    2016-06-07

    Recovery of both latent heat and condensate from boiler flue gas is significant for improving boiler efficiency and water conservation. The condensation experiments are carried out to investigate the simultaneous heat and mass transfer across the nanoporous ceramic membranes (NPCMs) which are treated to be hydrophilic and hydrophobic surfaces using the semicontinuous supercritical reactions. The effects of typical parameters including coolant flow rate, vapor/nitrogen gas mixture temperature, water vapor volume fraction and transmembrane pressure on heat and mass transfer performance are studied. The experimental results show that the hydrophilic NPCM exhibits higher performances of condensation heat transfer and condensate recovery. However, the hydrophobic modification results in remarkable degradation of heat and condensate recovery from the mixture. Molecular dynamics simulations are conducted to establish a hydrophilic/hydrophobic nanopore/water liquid system, and the infiltration characteristics of the single hydrophilic/hydrophobic nanopore is revealed.

  9. Ceramic Ultrafiltration of Marine Algal Solutions: A Comprehensive Study

    KAUST Repository

    Dramas, Laure

    2014-01-01

    understanding of UF membrane fouling caused by algal organic matter (AOM) is needed, in order to adjust the filtration conditions during algal bloom events. Polymeric MF/UF membranes are already widely used for RO pretreatment, but ceramic UF membranes can also

  10. Mesoporous and microporous titania membranes

    NARCIS (Netherlands)

    Sekulic, J.

    2004-01-01

    The research described in this thesis deals with the synthesis and properties of ceramic oxide membrane materials. Since most of the currently available inorganic membranes with required separation properties have limited reliability and long-term stability, membranes made of new oxide materials

  11. Ultrathin Ceramic Membranes as Scaffolds for Functional Cell Coculture Models on a Biomimetic Scale

    Science.gov (United States)

    Jud, Corinne; Ahmed, Sher; Müller, Loretta; Kinnear, Calum; Vanhecke, Dimitri; Umehara, Yuki; Frey, Sabine; Liley, Martha; Angeloni, Silvia; Petri-Fink, Alke; Rothen-Rutishauser, Barbara

    2015-01-01

    Abstract Epithelial tissue serves as an interface between biological compartments. Many in vitro epithelial cell models have been developed as an alternative to animal experiments to answer a range of research questions. These in vitro models are grown on permeable two-chamber systems; however, commercially available, polymer-based cell culture inserts are around 10 μm thick. Since the basement membrane found in biological systems is usually less than 1 μm thick, the 10-fold thickness of cell culture inserts is a major limitation in the establishment of realistic models. In this work, an alternative insert, accommodating an ultrathin ceramic membrane with a thickness of only 500 nm (i.e., the Silicon nitride Microporous Permeable Insert [SIMPLI]-well), was produced and used to refine an established human alveolar barrier coculture model by both replacing the conventional inserts with the SIMPLI-well and completing it with endothelial cells. The structural–functional relationship of the model was evaluated, including the translocation of gold nanoparticles across the barrier, revealing a higher translocation if compared to corresponding polyethylene terephthalate (PET) membranes. This study demonstrates the power of the SIMPLI-well system as a scaffold for epithelial tissue cell models on a truly biomimetic scale, allowing construction of more functionally accurate models of human biological barriers. PMID:26713225

  12. Investigation on the effect of sintering temperature on kaolin hollow fibre membrane for dye filtration.

    Science.gov (United States)

    Mohtor, Nur Hamizah; Othman, Mohd Hafiz Dzarfan; Ismail, Ahmad Fauzi; Rahman, Mukhlis A; Jaafar, Juhana; Hashim, Nur Awanis

    2017-07-01

    Despite its extraordinary price, ceramic membrane can still be able to surpass polymeric membrane in the applications that require high temperature and pressure conditions, as well as harsh chemical environment. In order to alleviate the high cost of ceramic material that still becomes one of the major factors that contributes to the high production cost of ceramic membrane, various attempts have been made to use low cost ceramic materials as alternatives to well-known expensive ceramic materials such as alumina, silica, and zirconia in the fabrication of ceramic membrane. Thus, local Malaysian kaolin has been chosen as the ceramic material in this study for the preparation of kaolin hollow fibre membrane since it is inexpensive and naturally abundant in Malaysia. Due to the fact that the sintering process plays a prominent role in obtaining the desired morphology, properties, and performances of prepared ceramic membrane, the aim of this work was to study the effect of different sintering temperatures applied (ranging from 1200 to 1500 °C) in the preparation of kaolin hollow fibre membrane via dry/wet phase inversion-based spinning technique and sintering process. The morphology and properties of membrane were then characterised by SEM, AFM, FTIR, XRD, and three-point bending test, while the performances of membrane were investigated by conducting water permeation and Reactive Black 5 (RB5) dye rejection tests. From the experimental results obtained, the sintering temperature of 1400 °C could be selected as the optimum sintering temperature in preparing the kaolin hollow fibre membrane with the dense sponge-like structure of separation layer that resulted in the good mechanical strength of 70 MPa with the appreciable water permeation of 75 L/h m 2  bar and RB5 rejection of 68%.

  13. CO{sub 2} separation from biogas with ceramic membranes; CO{sub 2}-Abtrennung aus Biogas mit keramischen Membranen

    Energy Technology Data Exchange (ETDEWEB)

    Fassauer, Burkhardt; Richter, Hannes; Schwarz, Bjoern; Reger-Wagner, Norman; Kaemnitz, Susanne [Fraunhofer-Institut fuer Keramische Technologien und Systeme IKTS, Dresden (Germany); Lubenau, Udo; Mothes, Raimund [DBI Gas- und Umwelttechnik GmbH, Leipzig (Germany)

    2015-07-01

    Biogas contains after the production of up to 55% CO{sub 2}. In order to use biogas as a fuel or to feed it into the natural gas network, it must be purified before. Adsorption and scrubbing processes are primarily used technically. Membrane processes offer the advantage of continuous operation and a simple modular and flexible system design, which imply relatively low investment costs and low energy needs. Moreover, membrane systems can be started up and shut down quickly without any problems. Ceramic membranes are characterised by high stability (thermal, chemical, mechanical) and very high flows in comparison to polymeric membranes. [German] Biogas enthaelt nach der Erzeugung bis zu 55 % CO{sub 2}. Um Biogas als Kraftstoff zu nutzen oder in das Erdgasnetz einspeisen zu koennen, muss es zuvor gereinigt werden. Technisch genutzt werden vor allem Adsorptions- und Waschverfahren. Membranverfahren bieten den Vorteil eines kontinuierlichen Betriebes sowie einer einfachen, modularen und flexiblen Anlagenkonzeption, die vergleichsweise niedrige Investitionskosten und einen geringen Energiebedarf bedeuten. Darueber hinaus koennen Membrananlagen schnell an- und abgefahren werden und voellig ohne Probleme abgeschaltet werden. Keramische Membranen zeichnen sich gegenueber Polymermembranen durch hohe Stabilitaet (thermisch, chemisch, mechanisch) und sehr hohe Fluesse aus.

  14. [Pollution prevention and control of aqueous extract of astragali radix processed with ZrO2 inorganic ceramic membrane micro-filtration].

    Science.gov (United States)

    Pan, Lin-Men; Huang, Min-Yan; Guo, Li-Wei

    2012-11-01

    To study the measures for preventing and controlling the pollution of aqueous extract of Astragali Radix proceeded with inorganic ceramic membrane micro-filtration, in order to find effective measures for preventing and controlling the membrane pollution. The resistance distribution, polymer removal and changes in physical and chemical parameters of the zirconium oxide film of different pore diameters were determined to analyze the state or location of pollutants as well as the regularity of formation. Meanwhile, recoil and ultrasonic physical measures were adopted to strengthen the membrane process, in order to explore the methods for preventing and controlling the membrane pollution. When 0.2 microm of ZrO2 micro-filtrated aqueous extract of Astragali Radix, the rate of pollution was as high as 44.9%. The hole blocking resistance and the concentration polarization resistance were the main filtration resistances, while the surface deposit resistance decreased with the increase in the membrane's hold diameter; after micro-filtration, the liquid turbidity significantly reduced, with slight changes in both pH and viscosity. The 0.2 microm ZrO2 micro-filtration membrane performed better than the 0.05 microm pore size membrane in terms of conductivity. The 0. 2 microm and 0.05 microm pore diameter membranes showed better performance in the removal of pectin. The ultrasonic measure to strengthen membranes is more suitable to this system, with a flux rate up by 41.7%. The membrane optimization process adopts appropriate measures for preventing and controlling the membrane pollution, in order to reduce the membrane pollution, recover membrane performance and increase filtration efficiency.

  15. FY2015 ceramic fuels development annual highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)

    2015-09-22

    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2015 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY15 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  16. FY2016 Ceramic Fuels Development Annual Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-01-24

    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2016 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY16 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  17. Glass-ceramic material and method of making

    Science.gov (United States)

    Meinhardt, Kerry D [Richland, WA; Vienna, John D [West Richland, WA; Armstrong, Timothy R [Pasco, WA; Pederson, Larry R [Kennewick, WA

    2002-08-13

    The present invention is a glass-ceramic material and method of making useful for joining at least two solid ceramic parts. The seal is a blend of M.sub.A O--M.sub.B O.sub.y --SiO.sub.2 that substantially matches a coefficient of thermal expansion of the solid electrolyte. According to the present invention, a series of glass ceramics in the M.sub.A O--M.sub.B O.sub.y --SiO.sub.2 system can be used to join or seal both tubular and planar ceramic solid oxide fuel cells, oxygen electrolyzers, and membrane reactors for the production of syngas, commodity chemicals and other products.

  18. Potential of sub- and supercritical CO_2 reaction media for sol-gel deposition of silica-based molecular sieve membranes

    International Nuclear Information System (INIS)

    Durand, Veronique; Duchateau, Maxime; Drobek, Martin; Julbe, Anne; Hertz, Audrey; Ruiz, Jean-Christophe; Sarrade, Stephane

    2014-01-01

    A new eco-friendly method recently developed in our group has been further investigated for the preparation of gas selective silica-based molecular sieve membranes on/in macroporous tubular ceramic supports without any intermediate layer. The synthesis protocol under sub- and supercritical conditions was based on an 'On-Stream Supercritical Fluid Deposition method' (OS-SFD) applying supercritical carbon dioxide (scCO_2) as an attractive 'green' solvent with easily adjustable properties enabling a controlled solubilisation/reaction of precursors and their transport to the ceramic support. Parameters influencing the final membrane characteristics such as permeates flow rate, calcination treatment and deposition steps have been examined for a selected reaction mixture, transmembrane pressure and defined deposition temperatures. On-line monitoring of the membrane formation process (deposition signature curve) was used in this process. Membrane characteristics are discussed in correlation with their gas permeation properties. The optimized crack-free silica membranes prepared at 50 C have a compact microstructure but a thermal stability limited to 400 C. A second deposition run allowed a recovery of the molecular sieving behaviour with a thermally activated transport for He up to 350 C. These promising results demonstrate the potential of this novel method for the preparation of uniform molecular sieve membranes deposited directly on macroporous supports with virtually zero waste. (authors)

  19. Proton Content and Nature in Perovskite Ceramic Membranes for Medium Temperature Fuel Cells and Electrolysers

    Directory of Open Access Journals (Sweden)

    Aneta Slodczyk

    2012-07-01

    Full Text Available Recent interest in environmentally friendly technology has promoted research on green house gas-free devices such as water steam electrolyzers, fuel cells and CO2/syngas converters. In such applications, proton conducting perovskite ceramics appear especially promising as electrolyte membranes. Prior to a successful industrial application, it is necessary to determine/understand their complex physical and chemical behavior, especially that related to proton incorporation mechanism, content and nature of bulk protonic species. Based on the results of quasi-elastic neutron scattering (QNS, thermogravimetric analysis (TGA, Raman and IR measurements we will show the complexity of the protonation process and the importance of differentiation between the protonic species adsorbed on a membrane surface and the bulk protons. The bulk proton content is very low, with a doping limit (~1–5 × 10−3 mole/mole, but sufficient to guarantee proton conduction below 600 °C. The bulk protons posses an ionic, covalent bond free nature and may occupy an interstitial site in the host perovskite structure.

  20. Reduction-oxidation Enabled Glass-ceramics to Stainless Steel Bonding Part II interfacial bonding analysis

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Steve Xunhu [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    Among glass-ceramic compositions modified with a variety of oxidants (AgO, FeO, NiO, PbO, SnO, CuO, CoO, MoO3 and WO3) only CuO and CoO doped glass-ceramics showed existence of bonding oxides through reduction-oxidation (redox) at the GC-SS interface. The CuO-modified glass-ceramics demonstrate the formation of a continuous layer of strong bonding Cr2O3 at the interface in low partial oxygen (PO2) atmosphere. However, in a local reducing atmosphere, the CuO is preferentially reduced at the surface of glass-ceramic rather than the GC-SS interface for redox. The CoO-modified glass-ceramics demonstrate improved GC-SS bonding. But the low mobility of Co++ ions in the GC limited the amount of CoO that can diffuse to and participate in redox at the interface.

  1. Impact of the Interaction between Aquatic Humic Substances and Algal Organic Matter on the Fouling of a Ceramic Microfiltration Membrane.

    Science.gov (United States)

    Zhang, Xiaolei; Fan, Linhua; Roddick, Felicity A

    2018-02-01

    The influence of the interaction between aquatic humic substances and the algal organic matter (AOM) derived from Microcystis aeruginosa on the fouling of a ceramic microfiltration (MF) membrane was studied. AOM alone resulted in a significantly greater flux decline compared with Suwannee River humic acid (HA), and fulvic acid (FA). The mixture of AOM with HA and FA exhibited a similar flux pattern as the AOM alone in the single-cycle filtration tests, indicating the flux decline may be predominantly controlled by the AOM in the early filtration cycles. The mixtures resulted in a marked increase in irreversible fouling resistance compared with all individual feed solutions. An increase in zeta potential was observed for the mixtures (becoming more negatively charged), which was in accordance with the increased reversible fouling resistance resulting from enhanced electrostatic repulsion between the organic compounds and the negatively-charged ceramic membrane. Dynamic light scattering (DLS) and size exclusion chromatography analyses showed an apparent increase in molecular size for the AOM-humics mixtures, and some UV-absorbing molecules in the humics appeared to participate in the formation of larger aggregates with the AOM, which led to greater extent of pore plugging and hence resulted in higher irreversible fouling resistance.

  2. Impact of the Interaction between Aquatic Humic Substances and Algal Organic Matter on the Fouling of a Ceramic Microfiltration Membrane

    Directory of Open Access Journals (Sweden)

    Xiaolei Zhang

    2018-02-01

    Full Text Available The influence of the interaction between aquatic humic substances and the algal organic matter (AOM derived from Microcystis aeruginosa on the fouling of a ceramic microfiltration (MF membrane was studied. AOM alone resulted in a significantly greater flux decline compared with Suwannee River humic acid (HA, and fulvic acid (FA. The mixture of AOM with HA and FA exhibited a similar flux pattern as the AOM alone in the single-cycle filtration tests, indicating the flux decline may be predominantly controlled by the AOM in the early filtration cycles. The mixtures resulted in a marked increase in irreversible fouling resistance compared with all individual feed solutions. An increase in zeta potential was observed for the mixtures (becoming more negatively charged, which was in accordance with the increased reversible fouling resistance resulting from enhanced electrostatic repulsion between the organic compounds and the negatively-charged ceramic membrane. Dynamic light scattering (DLS and size exclusion chromatography analyses showed an apparent increase in molecular size for the AOM-humics mixtures, and some UV-absorbing molecules in the humics appeared to participate in the formation of larger aggregates with the AOM, which led to greater extent of pore plugging and hence resulted in higher irreversible fouling resistance.

  3. Histologic evaluation of the bone-ceramic interface of an alumina ceramic cup arthroplasty retrieved after 25 years in vivo

    Directory of Open Access Journals (Sweden)

    Fuminori Higuchi, MD

    2016-09-01

    Full Text Available A 47-year-old man underwent ceramic cup arthroplasty when he was 22 years old. Revision total hip arthroplasty was performed 25 years later because of limited range of motion without implant loosening. Histologic examination revealed that the femoral head and ceramic implant were well fixed through a thin fibrous membrane. The energy-dispersive X-ray analysis indicated that calcium and phosphorus were detected in the same peak pattern as cancellous bone in the bone-ceramic interface.

  4. Preparation of a surface-grafted imprinted ceramic membrane for selective separation of molybdate anion from water solutions.

    Science.gov (United States)

    Zeng, Jianxian; Dong, Zhihui; Zhang, Zhe; Liu, Yuan

    2017-07-05

    A surface-grafted imprinted ceramic membrane (IIP-PVI/CM) for recognizing molybdate (Mo(VI)) anion was prepared by surface-initiated graft-polymerization. Firstly, raw alumina ceramic membrane (CM) was deposited with SiO 2 active layer by situ hydrolysis deposition method. Subsequently, γ-methacryloxy propyl trimethoxyl silane (MPS) was used as a coupling agent to introduce double bonds onto the SiO 2 layer (MPS-CM). Then, 1-vinylimidazole (VI) was employed as a functional monomer to graft-polymerization onto the MPS-CM (PVI-CM). During the graft-polymerization, the influence factors of grafting degree of PVI were investigated in detail. Under optimum conditions (monomer concentration 20wt%, temperature 70°C, initiator amount 1.1wt% and reaction time 8h), the grafting degree of 20.39g/100g was obtained. Further, Mo(VI) anion was used as a template to imprint in the PVI-CM by employing 1,6-dibromohexane as a cross-linking agent, and then Mo(VI) was removed, obtaining the IIP-PVI/CM with many imprinted cavities for Mo(VI). Thereafter, static adsorption and dynamic separation properties of IIP-PVI/CM for Mo(VI) were studied. Results indicate that IIP-PVI/CM shows a specific selectivity for Mo(VI) with the adsorption capacity of 0.69mmol/100g, and the selectivity coefficient of IIP-PVI/CM is 7.48 for molybdate to tungstate anions. During the dynamic separation, IIP-PVI/CM has also good selectivity for separation of Mo(VI) and W(VI) anions. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Incorporation of zinc for fabrication of low-cost spinel-based composite ceramic membrane support to achieve its stabilization.

    Science.gov (United States)

    Li, Lingling; Dong, Xinfa; Dong, Yingchao; Zhu, Li; You, Sheng-Jie; Wang, Ya-Fen

    2015-04-28

    In order to reduce environment risk of zinc, a spinel-based porous membrane support was prepared by the high-temperature reaction of zinc and bauxite mineral. The phase evolution process, shrinkage, porosity, mechanical property, pore size distribution, gas permeation flux and microstructure were systematically studied. The XRD results, based on a Zn/Al stoichiometric composition of 1/2, show a formation of ZnAl2O4 structure starting from 1000°C and then accomplished at 1300°C. For spinel-based composite membrane, shrinkage and porosity are mainly influenced by a combination of an expansion induced by ZnAl2O4 formation and a general densification due to amorphous liquid SiO2. The highest porosity, as high as 44%, is observed in ZnAl4 membrane support among all the investigated compositions. Compared with pure bauxite (Al), ZnAl4 composite membrane support is reinforced by ZnAl2O4 phase and inter-locked mullite crystals, which is proved by the empirical strength-porosity relationships. Also, an increase in average pore diameter and gas flux can be observed in ZnAl4. A prolonged leaching experiment reveals the zinc can be successfully incorporated into ceramic membrane support via formation of ZnAl2O4, which has substantially better resistance toward acidic attack. Copyright © 2015 Elsevier B.V. All rights reserved.

  6. Development of new microporous silica membranes for gas separation

    International Nuclear Information System (INIS)

    Camelia Barboiu; Alejandro Mourgues; Beatrice Sala; Serge de Perthuis; Camelia Barboiu; Alejandro Mourgues; Beatrice Sala; Anne Julbe; Jose Sanchez

    2006-01-01

    This paper presents the synthesis and the application of molecular sieving ceramic membranes to purify hydrogen or helium from various gas mixtures. The membranes prepared in this work consist of an ultra-microporous silica-based separative layer produced via a sol-gel process. Ultra microporous silica containing boron is synthesized by the acid catalyzed hydrolysis and condensation of tetra-ethyl-ortho-silicate in ethanol. The layer is deposited inside a tubular asymmetric alumina support with a meso-porous y alumina inner layer. The thickness of the silica layers after treatment is about 200 nm, estimated from their cross-section SEM micrographs. Ultra-microporous membranes (with pore sizes less than 0.7 nm) are thus required to get high selectivity. Such membranes enable to carry out gas separation up to 500 deg C under a transmembrane pressure lower than 8 bars. He and H 2 permeance values close to 10 -7 mol.m -2 s -1 Pa -1 are obtained, associated with ideal selectivities α(He/CO 2 ) and α(H 2 /CO 2 ) between 10 and 20 at 300 deg C. (authors)

  7. Stable proton-conducting Ca-doped LaNbO4 thin electrolyte-based protonic ceramic membrane fuel cells by in situ screen printing

    International Nuclear Information System (INIS)

    Lin Bin; Wang Songlin; Liu Xingqin; Meng Guangyao

    2009-01-01

    In order to develop a simple and cost-effective route to fabricate protonic ceramic membrane fuel cells (PCMFCs), a stable proton-conducting La 0.99 Ca 0.01 NbO 4 (LCN) thin electrolyte was fabricated on a porous NiO-La 0.5 Ce 0.5 O 1.75 (NiO-LDC) anode by in situ screen printing. The key part of this process is to directly print well-mixed ink of La 2 O 3 , CaCO 3 and Nb 2 O 5 instead of pre-synthesized LCN ceramic powder on the anode substrate. After sintering at 1400 deg. C for 5 h, the full dense electrolyte membrane in the thickness of 20 μm was obtained. A single cell was assembled with (La 0.8 Sr 0.2 ) 0.9 MnO 3-δ -La 0.5 Ce 0.5 O 1.75 (LSM-LDC) as cathode and tested with humidified hydrogen as fuel and static air as oxidant. The open circuit voltage (OCV) and maximum power density respectively reached 0.98 V and 65 mW cm -2 at 800 deg. C. Interface resistance of cell under open circuit condition was also investigated.

  8. Reduction-oxidation Enabled Glass-ceramics to Stainless Steel Bonding Part I: screening of doping oxidants

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Steve Xunhu [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    Lithium silicate-based glass-ceramics with high coefficients of thermal expansion, designed to form matched hermetic seals in 304L stainless steel housing, show little evidence of interfacial chemical bonding, despite extensive inter-diffusion at the glass-ceramic-stainless steel (GC-SS) interface. A series of glass-ceramic compositions modified with a variety of oxidants, AgO, FeO, NiO, PbO, SnO, CuO, CoO, MoO3 and WO3, are examined for the feasibility of forming bonding oxides through reduction-oxidation (redox) at the GC-SS interface. The oxidants were selected according to their Gibbs free energy to allow for oxidation of Cr/Mn/Si from stainless steel, and yet to prevent a reduction of P2O5 in the glass-ceramic where the P2O5 is to form Li3PO4 nuclei for growth of high expansion crystalline SiO2 phases. Other than the CuO and CoO modified glass-ceramics, bonding from interfacial redox reactions were not achieved in the modified glass-ceramics, either because of poor wetting on the stainless steel or a reduction of the oxidants at the surface of glass-ceramic specimens rather than the GC-SS interface.

  9. Membrane curvature enables N-Ras lipid anchor sorting to liquid-ordered membrane phases

    DEFF Research Database (Denmark)

    Larsen, Jannik Bruun; Jensen, Martin Borch; Bhatia, Vikram Kjøller

    2015-01-01

    Trafficking and sorting of membrane-anchored Ras GTPases are regulated by partitioning between distinct membrane domains. Here, in vitro experiments and microscopic molecular theory reveal membrane curvature as a new modulator of N-Ras lipid anchor and palmitoyl chain partitioning. Membrane...

  10. A review of water treatment membrane nanotechnologies

    KAUST Repository

    Pendergast, MaryTheresa M.

    2011-01-01

    Nanotechnology is being used to enhance conventional ceramic and polymeric water treatment membrane materials through various avenues. Among the numerous concepts proposed, the most promising to date include zeolitic and catalytic nanoparticle coated ceramic membranes, hybrid inorganic-organic nanocomposite membranes, and bio-inspired membranes such as hybrid protein-polymer biomimetic membranes, aligned nanotube membranes, and isoporous block copolymer membranes. A semi-quantitative ranking system was proposed considering projected performance enhancement (over state-of-the-art analogs) and state of commercial readiness. Performance enhancement was based on water permeability, solute selectivity, and operational robustness, while commercial readiness was based on known or anticipated material costs, scalability (for large scale water treatment applications), and compatibility with existing manufacturing infrastructure. Overall, bio-inspired membranes are farthest from commercial reality, but offer the most promise for performance enhancements; however, nanocomposite membranes offering significant performance enhancements are already commercially available. Zeolitic and catalytic membranes appear reasonably far from commercial reality and offer small to moderate performance enhancements. The ranking of each membrane nanotechnology is discussed along with the key commercialization hurdles for each membrane nanotechnology. © 2011 The Royal Society of Chemistry.

  11. Method of making a hydrogen transport membrane, and article

    Science.gov (United States)

    Schwartz, Joseph M.; Corpus, Joseph M.; Lim, Hankwon

    2015-07-21

    The present invention relates to a method of manufacturing a hydrogen transport membrane and the composite article itself. More specifically, the invention relates to producing a membrane substrate, wherein the ceramic substrate is coated with a metal oxide slurry, thereby eliminating the need for an activation step prior to plating the ceramic membrane through an electroless plating process. The invention also relates to modifying the pore size and porosity of the substrate by oxidation or reduction of the particles deposited by the metal oxide slurry.

  12. Preparation of Organic/Inorganic Siloxane Composite Membranes and Concentration of n-butanol from ABE Solution by Pervaporation

    Energy Technology Data Exchange (ETDEWEB)

    Jee, Ki Yong; Lee, Yong Taek [Kyung Hee University, Yongin (Korea, Republic of)

    2013-10-15

    In this paper, polymer composite membranes and ceramic composite membranes were prepared in order to compare differences in pervaporation performances relative to the support layers. PVDF was used for the polymer support layers, and a-Al{sub 2}O{sub 3} was used for the ceramic support layers. For active layer was coated for PDMS, which is a rubbery polymer. The characterization of membranes were analysed by SEM, contact angle, and XPS. We studied performances relative to the composite membrane support layers in the ABE mixture solutions. The results of the pervaporation, the flux of the ceramic composite membrane was shown to be 250.87 g/m{sup 2}h, which was higher than that of polymer composite membranes, at 195.64 g/m{sup 2}h. However, it was determined that the separation factor of the polymer composite membranes was 31.98 which were higher than that of the ceramic composite membranes, at 20.66.

  13. Metal oxide membranes for gas separation

    Science.gov (United States)

    Anderson, Marc A.; Webster, Elizabeth T.; Xu, Qunyin

    1994-01-01

    A method for permformation of a microporous ceramic membrane onto a porous support includes placing a colloidal suspension of metal oxide particles on one side of the porous support and exposing the other side of the porous support to a drying stream of gas or a reactive gas stream so that the particles are deposited on the drying side of the support as a gel. The gel so deposited can be sintered to form a supported ceramic membrane having mean pore sizes less than 30 Angstroms and useful for ultrafiltration, reverse osmosis, or gas separation.

  14. The absorption of iodine-131 on a ceramic matrix

    International Nuclear Information System (INIS)

    Han, H.S.; Park, U.J.; Dash, A.

    2004-01-01

    The retention of 131 I on ceramic rod coated with silver nitrate followed by coating with a polyurethane membrane to be applied in brachytherapy was studied. The concentration of silver nitrate (20 g/l), the volume of 131 I as a sodium iodide solution (100 μl), the pH of the reaction mixture (pH 9) etc., were optimized to get a maximum uptake on the ceramic rod. The concentration of coating solution (5%, polyurethane in tetrahydrofuran) was also optimized to obtain a minimum leaching of 131 I activity in normal saline solution. After coating with a polyurethane membrane, the 131 I absorbed on the ceramic rod exhibited low leachability (0.03%). This method can be applied for the preparation of 125 I interstitial sources to be used in eye and prostate cancer therapy. (author)

  15. Mixed oxygen ion/electron-conducting ceramics for oxygen separation

    Energy Technology Data Exchange (ETDEWEB)

    Stevenson, J.W.; Armstrong, T.R.; Armstrong, B.L. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-08-01

    Mixed oxygen ion and electron-conducting ceramics are unique materials that can passively separate high purity oxygen from air. Oxygen ions move through a fully dense ceramic in response to an oxygen concentration gradient, charge-compensated by an electron flux in the opposite direction. Compositions in the system La{sub 1{minus}x}M{sub x}Co{sub 1{minus}y{minus}z}Fe{sub y}N{sub z}O{sub 3{minus}{delta}}, perovskites where M=Sr, Ca, and Ba, and N=Mn, Ni, Cu, Ti, and Al, have been prepared and their electrical, oxygen permeation, oxygen vacancy equilibria, and catalytic properties evaluated. Tubular forms, disks, and asymmetric membrane structures, a thin dense layer on a porous support of the same composition, have been fabricated for testing purposes. In an oxygen partial gradient, the passive oxygen flux through fully dense structures was highly dependent on composition. An increase in oxygen permeation with increased temperature is attributed to both enhanced oxygen vacancy mobility and higher vacancy populations. Highly acceptor-doped compositions resulted in oxygen ion mobilities more than an order of magnitude higher than yttria-stabilized zirconia. The mixed conducting ceramics have been utilized in a membrane reactor configuration to upgrade methane to ethane and ethylene. Conditions were established to balance selectivity and throughput in a catalytic membrane reactor constructed from mixed conducting ceramics.

  16. Synthesis of zeolite membrane (Y / α-alumina)

    International Nuclear Information System (INIS)

    Araujo, Ana Paula; Silva, Valmir Jose da; Crispin, Alana Carolyne; Rodrigues, Meiry Glaucia F.; Menezes, Romualdo R.

    2009-01-01

    The general aim of this study was to develop materials of the type: Y zeolite (hydrothermal synthesis), ceramic support (forming of powder) and zeolite membrane (rubbing). The preparation of the Y zeolite was conducted in accordance with the hydrothermal synthesis method, the time of crystallization was one day. The ceramic support was prepared by means of the forming of powder technique and subsequently subjected to sintering at a temperature of 1400 deg C/1h. The zeolite membrane (Y/α- alumina) was prepared by secondary growth method (rubbing). These materials were characterized by XRD and SEM. Obtaining Y zeolite could be confirmed by X ray diffractograms. From the images obtained by SEM, it was possible to derive from analysis that the Y zeolite is composed of a homogeneous morphology, where the particles are crowded, with uniform size. The results obtained for the ceramic support (α-alumina) showed that it displays characteristics peaks of aluminum oxide. By using micrographs it was possible to observe a heterogeneous microstructure with a compact form, without cracks upon the layers. According to the XRD, for the method of secondary growth (rubbing), it was observed that the Y zeolite which had been synthesized on the ceramic support displayed a crystalline structure. The micrography of the zeolite membrane (Y/α-alumina) showed the formation of a layer of zeolite on the ceramic support. (author)

  17. Environment-oriented low-cost porous mullite ceramic membrane supports fabricated from coal gangue and bauxite

    Energy Technology Data Exchange (ETDEWEB)

    Lü, Qikai [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China); School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou (China); Dong, Xinfa [School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou (China); Zhu, Zhiwen [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China); Dong, Yingchao, E-mail: ycdong@iue.ac.cn [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China)

    2014-05-01

    Highlights: • Coal gangue was recycled to fabricate low-cost porous mullite membrane supports. • A unique volume-expansion occurred due to a mullitization-crystal-growth process. • A porous structure consists of glassy particles and embedded mullite crystals. - Abstract: Porous mullite ceramic supports for filtration membrane were successfully fabricated via recycling of coal gangue and bauxite at sintering temperatures from 1100 to 1500 °C with corn starch as pore-forming agent. The dynamic sintering behaviors, phase evolution, shrinkage, porosity and pore size, gas permeation flux, microstructure and mechanical property were systematically studied. A unique volume-expansion stage was observed at increased temperatures from 1276 to 1481 °C caused by a mullitization-crystal-growth process. During this stage, open porosity increases and pore size distributions broaden, which result in a maximum of nitrogen gas flux at 1400 °C. The X-ray diffraction results reveal that secondary mullitization took place from 1100 °C and the major phase is mullite with a content of ∼84.7 wt.% at 1400 °C. SEM images show that the as-fabricated mullite supports have a porous microstructure composed of sintered glassy particles embedded with inter-locked mullite crystals, which grew gradually with increasing temperature from rod-like into blocky-like morphologies. To obtain mullite membrane supports with sufficient porosity and acceptable mechanical strength, the relationship between porosity and mechanical strength was investigated, which was fitted using a parabolic equation.

  18. Utilization of the granite sawing residue For the manufacture of low cost ceramic membranes; Aproveitamento do residuo de serragem de granito para fabricacao de membranas ceramicas de baixo custo

    Energy Technology Data Exchange (ETDEWEB)

    Lima, R.C.O.; Lira, H.L.; Neves, G.A.; Silva, M.C.; Silva, C.D., E-mail: rosacolima@yahoo.com.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

    2011-07-01

    A prominent application of bentonite clays is to obtain organoclays for use in polymer nanocomposites. In Brazil, there are Membranes are thin structures that allow the phase separation of a substance through the transport of certain chemical species. Ceramic membranes present several advantages in relation to others materials, including longer lifetime, better clean facility, chemical and biological stability and high temperature and pressure resistance, its use is limited, however, by the high cost of fabrication. The search for raw materials of low cost is necessary. Combining the demands of the market with environmental concerns, the aim of this work is to make use of granite sawing residue to prepare tubular ceramic membranes of low cost. Firstly the granite residue was characterized by particle size distribution, chemical analysis by X-ray fluorescence and X-ray diffraction. The membranes were prepared with bentonite clay (35%), quartz (35%) and granite residue (30%) and sintering at temperatures of 750, 800, 850 and 900 deg C and characterized by scanning electron microscopy, mercury porosimetry and permeate water flux. The results showed that the granite residue present average particle size of 18.46μm and high content of silica and alumina. The membranes present average pore size between microfiltration and ultrafiltration and permeate water flux from 10.0 to 20.0 L/h.m{sup 2}. (author)

  19. Electroviscous Effects in Ceramic Nanofiltration Membranes.

    Science.gov (United States)

    Farsi, Ali; Boffa, Vittorio; Christensen, Morten Lykkegaard

    2015-11-16

    Membrane permeability and salt rejection of a γ-alumina nanofiltration membrane were studied and modeled for different salt solutions. Salt rejection was predicted by using the Donnan-steric pore model, in which the extended Nernst-Planck equation was applied to predict ion transport through the pores. The solvent flux was modeled by using the Hagen-Poiseuille equation by introducing electroviscosity instead of bulk viscosity. γ-Alumina particles were used for ζ-potential measurements. The ζ-potential measurements show that monovalent ions did not adsorb on the γ-alumina surface, whereas divalent ions were highly adsorbed. Thus, for divalent ions, the model was modified, owing to pore shrinkage caused by ion adsorption. The ζ-potential lowered the membrane permeability, especially for membranes with a pore radius lower than 3 nm, a ζ-potential higher than 20 mV, and an ionic strength lower than 0.01 m. The rejection model showed that, for a pore radius lower than 3 nm and for solutions with ionic strengths lower than 0.01 m, there is an optimum ζ-potential for rejection, because of the concurrent effects of electromigration and convection. Hence, the model can be used as a prediction tool to optimize membrane perm-selectivity by designing a specific pore size and surface charge for application at specific ionic strengths and pH levels. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Optimization of protein fractionation by skim milk microfiltration: Choice of ceramic membrane pore size and filtration temperature.

    Science.gov (United States)

    Jørgensen, Camilla Elise; Abrahamsen, Roger K; Rukke, Elling-Olav; Johansen, Anne-Grethe; Schüller, Reidar B; Skeie, Siv B

    2016-08-01

    The objective of this study was to investigate how ceramic membrane pore size and filtration temperature influence the protein fractionation of skim milk by cross flow microfiltration (MF). Microfiltration was performed at a uniform transmembrane pressure with constant permeate flux to a volume concentration factor of 2.5. Three different membrane pore sizes, 0.05, 0.10, and 0.20µm, were used at a filtration temperature of 50°C. Furthermore, at pore size 0.10µm, 2 different filtration temperatures were investigated: 50 and 60°C. The transmission of proteins increased with increasing pore size, giving the permeate from MF with the 0.20-µm membrane a significantly higher concentration of native whey proteins compared with the permeates from the 0.05- and 0.10-µm membranes (0.50, 0.24, and 0.39%, respectively). Significant amounts of caseins permeated the 0.20-µm membrane (1.4%), giving a permeate with a whitish appearance and a casein distribution (αS2-CN: αS1-CN: κ-CN: β-CN) similar to that of skim milk. The 0.05- and 0.10-µm membranes were able to retain all caseins (only negligible amounts were detected). A permeate free from casein is beneficial in the production of native whey protein concentrates and in applications where transparency is an important functional characteristic. Microfiltration of skim milk at 50°C with the 0.10-µm membrane resulted in a permeate containing significantly more native whey proteins than the permeate from MF at 60°C. The more rapid increase in transmembrane pressure and the significantly lower concentration of caseins in the retentate at 60°C indicated that a higher concentration of caseins deposited on the membrane, and consequently reduced the native whey protein transmission. Optimal protein fractionation of skim milk into a casein-rich retentate and a permeate with native whey proteins were obtained by 0.10-µm MF at 50°C. Copyright © 2016 American Dairy Science Association. Published by Elsevier Inc. All

  1. Synthesis of a composite inorganic membrane for the separation of nitrogen, tetrafluoromethane and hexafluoropropylene

    Directory of Open Access Journals (Sweden)

    Hertzog Bissett

    2011-09-01

    Full Text Available Composite inorganic membranes were synthesised for gas component separation of N2, CF4 and C3F6. Selectivities lower than Knudsen selectivities were obtained due to membrane defects. A composite ceramic membrane consisting of a ceramic support structure, a MFI intermediate zeolite layer and a Teflon top layer, was developed to improve separation.

  2. Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

    Directory of Open Access Journals (Sweden)

    Gabriela Mera

    2015-04-01

    Full Text Available The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs. Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

  3. Ceramic Nanocomposites from Tailor-Made Preceramic Polymers.

    Science.gov (United States)

    Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

    2015-04-01

    The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

  4. Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

    Science.gov (United States)

    Mera, Gabriela; Gallei, Markus; Bernard, Samuel; Ionescu, Emanuel

    2015-01-01

    The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail. PMID:28347023

  5. A process efficiency assessment of serum protein removal from milk using ceramic graded permeability microfiltration membrane.

    Science.gov (United States)

    Tremblay-Marchand, D; Doyen, A; Britten, M; Pouliot, Y

    2016-07-01

    Microfiltration (MF) is a well-known process that can be used in the dairy industry to separate caseins from serum proteins (SP) in skim milk using membranes with a pore diameter of 0.1μm. Graded permeability ceramic membranes have been studied widely as means of improving milk fractionation by overcoming problems encountered with other MF membranes. The ideal operating parameters for process efficiency in terms of membrane selectivity, permeate flux, casein loss, SP transmission, energy consumption, and dilution with water remain to be determined for this membrane. Our objective was to evaluate the effects of transmembrane pressure (TMP), volumetric concentration factor (VCF), and diafiltration on overall process efficiency. Skim milk was processed using a pilot-scale MF system equipped with 0.72-m(2) graded permeability membranes with a pore size of 0.1μm. In the first experiment, in full recycle mode, TMP was set at 124, 152, 179, or 207 kPa by adjusting the permeate pressure at the outlet. Whereas TMP had no significant effect on permeate and retentate composition, 152 kPa was found to be optimal for SP removal during concentration and concentration or diafiltration experiments. When VCF was increased to 3×, SP rejection coefficient increased along with energy consumption and total casein loss, whereas SP removal rate decreased. Diafiltering twice allowed an increase in total SP removal but resulted in a substantial increase in energy consumption and casein loss. It also reduced the SP removal rate by diluting permeate. The membrane surface area required for producing cheese milk by blending whole milk, cream, and MF retentate (at different VCF) was estimated for different cheese milk casein concentrations. For a given casein concentration, the same quantity of permeate and SP would be produced, but less membrane surface area would be needed at a lower retentate VCF. Microfiltration has great potential as a process of adding value to conventional

  6. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  7. Preparation, characterization and application of novel proton conducting ceramics

    Science.gov (United States)

    Wang, Siwei

    Due to the immediate energy shortage and the requirement of environment protection nowadays, the efficient, effective and environmental friendly use of current energy sources is urgent. Energy conversion and storage is thus an important focus both for industry and academia. As one of the hydrogen energy related materials, proton conducting ceramics can be applied in solid oxide fuel cells and steam electrolysers, as well as high temperature hydrogen separation membranes and hydrogen sensors. For most of the practical applications, both high proton conductivity and chemical stability are desirable. However, the state-of-the-art proton conducting ceramics are facing great challenges in simultaneously fulfilling conductivity and stability requirements for practical applications. Consequently, understanding the properties for the proton conducting ceramics and developing novel materials that possess both high proton conductivity and enhanced chemical stability have both scientific and practical significances. The objective of this study is to develop novel proton conducting ceramics, either by evaluating the doping effects on the state-of-the-art simple perovskite structured barium cerates, or by investigating novel complex perovskite structured Ba3Ca1.18Nb1.82O 9-delta based proton conductors as potential proton conducting ceramics with improved proton conductivity and enhanced chemical stability. Different preparation methods were compared, and their influence on the structure, including the bulk and grain boundary environment has been investigated. In addition, the effects of microstructure on the electrical properties of the proton conducting ceramics have also been characterized. The solid oxide fuel cell application for the proton conducting ceramics performed as electrolyte membranes has been demonstrated.

  8. Technology of ceramic and polymeric membranes for oil/water separation; Tecnologia de membranas ceramicas e polimericas para separacao oleo/agua

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.A; Souto, K.M; Silva, Adriano A.; Lira, H.L.; Carvalho, L.H.; Costa, A.C.F.M. [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2004-07-01

    In last years, separation techniques by membranes and membranes grew of a laboratory simple tool for an industrial process with a considerable technical and commercial impact. Today, membranes have been being widely used in the treatment of the oily/water, because they offer chemical, thermal resistance and resistance the pressure for a wide variety of alimentation terms. Membrane can be defined as a barrier that separates two phases and that restricts, total or partially, the transportation of one or several present chemical species in the phases. The morphology of the membrane and nature of the material that constitutes are some characteristics that are going to define application kind. The ideal structure for these filters is the asymmetric, formed by one or more layers of different pores size, with gradual reduction of the pores size, when approaches the side filtrate. Having in mind that the environmental legislations more process with membranes offers a new option to face these challenges. The membranes typically used in the oil and water separation act as a barrier for the emulsified oil and solubilization. In the petroleum production and refined oil water mixed with oil is prosecuted in great volumes in lots of processes, this mixture should be treated to separate the oil of water before it can return to the environment or even to be reused in the process. This review aims relate studies done with ceramic and polymeric membranes using a separation oil/water system mounted in laboratory scale in UFCG/CCT/ANP/PHH25. The results show that filtration membranes, micro filtration and ultrafiltration were very effective in oil/water separation. (author)

  9. One Step Biomass Gas Reforming-Shift Separation Membrane Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Roberts, Michael J. [Gas Technology Institute; Souleimanova, Razima [Gas Technology Institute

    2012-12-28

    GTI developed a plan where efforts were concentrated in 4 major areas: membrane material development, membrane module development, membrane process development, and membrane gasifier scale-up. GTI assembled a team of researchers to work in each area. Task 1.1 Ceramic Membrane Synthesis and Testing was conducted by Arizona State University (ASU), Task 1.2 Metallic Membrane Synthesis and Testing was conducted by the U.S. National Energy Technology Laboratory (NETL), Task 1.3 was conducted by SCHOTT, and GTI was to test all membranes that showed potential. The initial focus of the project was concentrated on membrane material development. Metallic and glass-based membranes were identified as hydrogen selective membranes under the conditions of the biomass gasification, temperatures above 700C and pressures up to 30 atmospheres. Membranes were synthesized by arc-rolling for metallic type membranes and incorporating Pd into a glass matrix for glass membranes. Testing for hydrogen permeability properties were completed and the effects of hydrogen sulfide and carbon monoxide were investigated for perspective membranes. The initial candidate membrane of Pd80Cu20 chosen in 2008 was selected for preliminary reactor design and cost estimates. Although the H2A analysis results indicated a $1.96 cost per gge H2 based on a 5A (micron) thick PdCu membrane, there was not long-term operation at the required flux to satisfy the go/no go decision. Since the future PSA case yielded a $2.00/gge H2, DOE decided that there was insufficient savings compared with the already proven PSA technology to further pursue the membrane reactor design. All ceramic membranes synthesized by ASU during the project showed low hydrogen flux as compared with metallic membranes. The best ceramic membrane showed hydrogen permeation flux of 0.03 SCFH/ft2 at the required process conditions while the metallic membrane, Pd80Cu20 showed a flux of 47.2 SCFH/ft2 (3 orders of magnitude difference). Results from

  10. Separation of metallic cations by means of coupled filtration on a ceramic membrane. Use of a complexing heteropolyanion

    International Nuclear Information System (INIS)

    Brun, Stephane

    1999-01-01

    In the field of the high level nuclear waste reprocessing, the Nuclear French Agency is currently carrying out studies on several processes (including the SESAME process) which aim at separating radioactive elements in order to dispose them specifically or to transmute them. One of these processes concerns the selective extraction of americium at an upper oxidation state than Ill. This work deals with the separation of Am(IV) from Ln(Ill) by means of complexation-coupled tangential filtration on alumina-titanium ceramic membranes. The chosen selective complexing agent is a lacunar heteropolyanion from the tungstophosphate family α_2P_2W_1_7O_6_1"1"0"-, which synthesis and various properties in solution have been studied. The polyanion stability in 0.5 M nitric solution strongly depends on the quality of the synthesised product. Two analytical techniques were developed to check the quality of the synthesised sets: "3"1P NMR and arsenazo-lanthanum complexometric titration. The separation studies on the cerium (IV)-neodymium (Ill) system were carried out to simulate americium(IV)/lanthanides(Ill) system. For the two alumina-titanium membranes studied (ultrafiltration and nano-filtration), the solvent flow can be described through a capillary mechanism which is characteristic of porous membranes. The ion transfer through the membranes, mainly governed by electrostatic interactions, strongly depends on the ionic strength at the membrane-solution interface. The best separation results, using nano-filtration, still remain below the expected performances, with a Ce(IV)/Nd(Ill) separation factor of 35 on a single stage in 0,5 M nitric medium. (author) [fr

  11. Environment-oriented low-cost porous mullite ceramic membrane supports fabricated from coal gangue and bauxite.

    Science.gov (United States)

    Lü, Qikai; Dong, Xinfa; Zhu, Zhiwen; Dong, Yingchao

    2014-05-30

    Porous mullite ceramic supports for filtration membrane were successfully fabricated via recycling of coal gangue and bauxite at sintering temperatures from 1100 to 1500°C with corn starch as pore-forming agent. The dynamic sintering behaviors, phase evolution, shrinkage, porosity and pore size, gas permeation flux, microstructure and mechanical property were systematically studied. A unique volume-expansion stage was observed at increased temperatures from 1276 to 1481°C caused by a mullitization-crystal-growth process. During this stage, open porosity increases and pore size distributions broaden, which result in a maximum of nitrogen gas flux at 1400°C. The X-ray diffraction results reveal that secondary mullitization took place from 1100°C and the major phase is mullite with a content of ∼84.7wt.% at 1400°C. SEM images show that the as-fabricated mullite supports have a porous microstructure composed of sintered glassy particles embedded with inter-locked mullite crystals, which grew gradually with increasing temperature from rod-like into blocky-like morphologies. To obtain mullite membrane supports with sufficient porosity and acceptable mechanical strength, the relationship between porosity and mechanical strength was investigated, which was fitted using a parabolic equation. Copyright © 2014 Elsevier B.V. All rights reserved.

  12. FOREWORD: Focus on Advanced Ceramics Focus on Advanced Ceramics

    Science.gov (United States)

    Ohashi, Naoki

    2011-06-01

    Much research has been devoted recently to developing technologies for renewable energy and improving the efficiency of the processes and devices used in industry and everyday life. Efficient solutions have been found using novel materials such as platinum and palladium-based catalysts for car exhaust systems, samarium-cobalt and neodymium-iron-boron permanent magnets for electrical motors, and so on. However, their realization has resulted in an increasing demand for rare elements and in their deficit, the development of new materials based on more abundant elements and new functionalities of traditional materials. Moreover, increasing environmental and health concerns demand substitution of toxic or hazardous substances with nature-friendly alternatives. In this context, this focus issue on advanced ceramics aims to review current trends in ceramics science and technology. It is related to the International Conference on Science and Technology of Advanced Ceramics (STAC) held annually to discuss the emerging issues in the field of ceramics. An important direction of ceramic science is the collaboration between experimental and theoretical sciences. Recent developments in density functional theory and computer technology have enabled the prediction of physical and chemical properties of ceramics, thereby assisting the design of new materials. Therefore, this focus issue includes articles devoted to theory and advanced characterization techniques. As mentioned above, the potential shortage of rare elements is becoming critical to the industry and has resulted in a Japanese government initiative called the 'Ubiquitous Element Strategy'. This focus issue also includes articles related to this strategy and to the associated topics of energy conversion, such as phosphors for high-efficiency lighting and photocatalysts for solar-energy harvesting. We hope that this focus issue will provide a timely overview of current trends and problems in ceramics science and

  13. Investigation of a novel protonic/electronic ceramic composite material as a candidate for hydrogen separation membranes

    Science.gov (United States)

    Fish, Jason S.

    A novel ceramic protonic/electronic conductor composite BaCe 0.2Zr0.7Y0.1O3-delta / Sr0.95 Ti0.9Nb0.1O3-delta (BCZY27/STN95: BS27) has been synthesized, and its electrical properties and hydrogen permeability have been investigated. The volume ratio of the STN95 phase was varied from 50 - 70 % to test the effects on conductivity and hydrogen permeability. BCZY27 and STN95 powders were prepared by solid-state reaction, and membrane samples were fabricated through conventional and spark plasma sintering techniques. The phase composition, density, and microstructure were compared between the sintering methodologies. Total conductivities of 0.01 - 0.06 S·cm -1 were obtained in wet (+1 % H2O) dilute H2/(N 2, He, Ar) from 600 - 800 °C for 50 volume % STN95. With increasing STN content (60 and 70 volume %), conductivity generally increased, though remained lower than predicted by standard effective medium models, even at 70 volume % STN95. A new effective medium model was proposed, which accounted for an interfacial resistance term associated with the heterojunctions formed between the BCZY27 and STN95 phases. Better fits for the measured data were achieved with this new method, although some effects remain unexplained. Discrepancies between the model and experiment were attributed to space charge effects, grain boundary resistances, and insulating impurity phase formation during synthesis. Dense BS27 samples were tested for high-temperature hydrogen permeation and a measured flux of 0.006 mumol·cm-2·s -1 was recorded for a 50 volume % STN95 sample at 700 °C, using dry argon as a sweep gas. This value represents a modest improvement on other ceramic composite membranes, but remains short of targets for commercialization. Persistent leaks in the flux experiments generated a shallower hydrogen gradient across the samples, although this p(H2) on the sweep side simultaneously decreased the oxygen partial pressure gradient across the sample and preserved the reduced state

  14. Optimization of the flux values in multichannel ceramic membrane microfiltration of Baker`s yeast suspension

    Directory of Open Access Journals (Sweden)

    Milović Nemanja R.

    2016-01-01

    Full Text Available The objective of this work was to estimate the effects of the operating parameters on the baker's yeast microfiltration through multichannel ceramic membrane. The selected parameters were transmembrane pressure, suspension feed flow, and initial suspension concentration. In order to investigate the influence and interaction effects of these parameters on the microfiltration operation, two responses have been chosen: average permeate flux and flux decline. The Box-Behnken experimental design and response surface methodology was used for result processing and process optimization. According to the obtained results, the most important parameter influencing permeate flux during microfiltration is the initial suspension concentration. The maximum average flux value was achieved at an initial concentration of 0.1 g/L, pressure around 1.25 bars and a flow rate at 16 L/h. [Projekat Ministarstva nauke Republike Srbije, br. TR 31002

  15. Cross-flow micro-filtration using ceramic membranes

    International Nuclear Information System (INIS)

    Thern, Gerardo G.; Marajofsky, Adolfo; Rossi, Federico; La Gamma, Ana M.; Chocron, Mauricio

    2004-01-01

    Pressurized Heavy Water Reactors have a system devoted to the purification and upgrading of the collected heavy water leaks. The purification train is fed with different degradation ratios (D 2 O/H 2 O), activities and impurities. The water is distilled in a packed bed column filled with a mesh type packing. With the purpose of minimizing the column stack corrosion, the water is pre-treated in a train consisting on an activated charcoal bed-strong cationic-anionic resin and a final polishing anionic bed resin. Traces of oils are retained by the charcoal bed but some of them pass through and could be responsible for the resins fouling. The process of micro filtration using ceramic materials is particularly applied to the treatment of waters with oil micro droplets. We describe the development stages of single and double layer filtration ceramic tubes, their characterization and the adaptation to test equipment. The efficiency was evaluated by means of tangential ('cross-flow') filtration of aqueous solutions containing dodecane at the micrograms per ml concentration level. This compound simulates the properties of a typical oil contaminant. A 100-fold reduction in the amount of dodecane in water was observed after the filtration treatment. (author)

  16. Laser synthesis of nanostructured ceramics from liquid precursors

    International Nuclear Information System (INIS)

    Wilden, Johannes; Fischer, Georg

    2007-01-01

    The free-form net shape laser synthesis of nanostructured ceramics from liquid precursors enables a residual stress-free production of high temperature resistant ceramic units and components for the use in microsystem engineering. Due to the use of molecular compounded liquid, ceramic precursors the resulting ceramic components show outstanding properties, for example high purity and a nanostructured material design. The use of pulsed lasers enables a defined input of energy required to pyrolyse the precursor material into a crystalline ceramic, so the active volume can be reduced significantly compared to other processes, for example pyrolysis by furnace. In this paper several methods for a further minimization of the active volume are presented. The investigations determined different factors affecting the process. Realizing selective experiments allows a determination of their influencing level and the definition of a working area to produce three-dimensional components with high aspect ratio. By several studies, e.g., scanning electron microscopy, transmission electron microscopy as well as X-ray diffraction analysis, the atomic structure and composition of the created components were analyzed and valued, so the different reaction processes can be described extensively

  17. Comparative study of the performance of three cross-flow ceramic ...

    African Journals Online (AJOL)

    Several tests using water as effluent are used to analyse the performance of three types of microfiltration cross-flow ceramic membranes. Two of these membranes are commercial (Atech and Membralox/US Filter) and the third one is experimental. The main differences between them lie in their chemical composition ...

  18. Preparação e caracterização de membranas cerâmicas de cordierita Preparation and characterization of cordierite ceramic membranes

    Directory of Open Access Journals (Sweden)

    F. A. Silva

    2006-12-01

    sinterizadas a 1280 ºC obtiveram maior permeabilidade, seguindo-se das de 1250 ºC, 1200 ºC e as de 1150 ºC. Os valores médios dos fluxos encontrados nas membranas sinterizadas nas temperaturas de 1150, 1200, 1250 e 1280 ºC foram de aproximadamente 68, 143, 378 e 587 kg/h.m², respectivamente.Membrane separation processes find large applications. Ceramic membranes are applied in several processes, mainly in application above 250 ºC, as well as in separation of solutions with pH extremely acid and even in systems with organic solvents. On the other hand, ceramic membranes show high cost of fabrication, mainly in relation to the raw synthetic materials (zirconia, alumina, titania and silica. Therefore, the main concern in the development of these membranes is to optimize the cost using natural non-expensive raw materials and more efficient ceramic processing, such as extrusion. The fabrication of ceramic membranes by extrusion gives the possibility to use cross flow system, which is very useful in microfiltration and ultrafiltration separation processes. The aim of this work is to prepare tubular cordierite membranes from raw materials such as clays and talc and by extrusion processing. Four sintering temperatures (1150, 1200, 1250 and 1280 ºC were used to show the effect on the morphological characteristics of the membranes. The membranes were characterized by X-ray diffraction, scanning electron microscopy and mercury intrusion porosimetry. The results showed the formation of cordierite phase at all sintering temperatures. The membranes presented pore size of 1.4, 2.2, 3.3 and 4.1 µm and porosity content of 28.7, 29.1, 27.7 and 24.3% for sintering temperaturesf 1150, 1200, 1250 and 1280 ºC, respectively. These values show that these membranes are suitable to be applied in microfiltration separation processes. The results of water flux, at steady state, show that the membrane sintered at 1280 ºC presented the highest value, 587.3 kg/m².h, followed by 377.7 kg

  19. Enhanced lithium battery with polyethylene oxide-based electrolyte containing silane-Al2 O3 ceramic filler.

    Science.gov (United States)

    Zewde, Berhanu W; Admassie, Shimelis; Zimmermann, Jutta; Isfort, Christian Schulze; Scrosati, Bruno; Hassoun, Jusef

    2013-08-01

    A solid polymer electrolyte prepared by using a solvent-free, scalable technique is reported. The membrane is formed by low-energy ball milling followed by hot-pressing of dry powdered polyethylene oxide polymer, LiCF3 SO3 salt, and silane-treated Al2 O3 (Al2 O3 -ST) ceramic filler. The effects of the ceramic fillers on the properties of the ionically conducting solid electrolyte membrane are characterized by using electrochemical impedance spectroscopy, XRD, differential scanning calorimeter, SEM, and galvanostatic cycling in lithium cells with a LiFePO4 cathode. We demonstrate that the membrane containing Al2 O3 -ST ceramic filler performs well in terms of ionic conductivity, thermal properties, and lithium transference number. Furthermore, we show that the lithium cells, which use the new electrolyte together with the LiFePO4 electrode, operate within 65 and 90 °C with high efficiency and long cycle life. Hence, the Al2 O3 -ST ceramic can be efficiently used as a ceramic filler to enhance the performance of solid polymer electrolytes in lithium batteries. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Microfiltration Process by Inorganic Membranes for Clarification of TongBi Liquor

    Directory of Open Access Journals (Sweden)

    Minyan Huang

    2012-02-01

    Full Text Available Membrane separation is an alternative separation technology to the conventional method of filtration. Hence, it has attracted use in the purification and concentration of Chinese Herbal Medicine Extracts (CHMEs. The purpose of this work was to study the process of microfiltration of Tongbi liquor (TBL, a popular Chinese herbal drink, using ceramic membranes. Zirconium oxide and aluminum oxide membranes with pore mean sizes of 0.2 μm and 0.05 μm, respectively, are used for comparisons in terms of flux, transmittance of the ingredients, physical-chemical parameters, removal of macromolecular materials and fouling resistance. The results show that 0.2 μm zirconium oxide membrane is more suitable. The stable permeate flux reaches 135 L·h−1·m−2, the cumulative transmittance of the indicator is 65.53%. Macromolecular materials, such as starch, protein, tannin, pectin and total solids were largely eliminated in retentate after filtration using 0.2 μm ZrO2 ceramic membrane, resulting in clearer TBL. Moreover, this work also reveals that continuous ultrasound could strengthen membrane process that the permeate flux increases significantly. This work demonstrates that the purification of CHME with ceramic membranes is possible and yielded excellent results.

  1. 1H-detected MAS solid-state NMR experiments enable the simultaneous mapping of rigid and dynamic domains of membrane proteins

    Science.gov (United States)

    Gopinath, T.; Nelson, Sarah E. D.; Veglia, Gianluigi

    2017-12-01

    Magic angle spinning (MAS) solid-state NMR (ssNMR) spectroscopy is emerging as a unique method for the atomic resolution structure determination of native membrane proteins in lipid bilayers. Although 13C-detected ssNMR experiments continue to play a major role, recent technological developments have made it possible to carry out 1H-detected experiments, boosting both sensitivity and resolution. Here, we describe a new set of 1H-detected hybrid pulse sequences that combine through-bond and through-space correlation elements into single experiments, enabling the simultaneous detection of rigid and dynamic domains of membrane proteins. As proof-of-principle, we applied these new pulse sequences to the membrane protein phospholamban (PLN) reconstituted in lipid bilayers under moderate MAS conditions. The cross-polarization (CP) based elements enabled the detection of the relatively immobile residues of PLN in the transmembrane domain using through-space correlations; whereas the most dynamic region, which is in equilibrium between folded and unfolded states, was mapped by through-bond INEPT-based elements. These new 1H-detected experiments will enable one to detect not only the most populated (ground) states of biomacromolecules, but also sparsely populated high-energy (excited) states for a complete characterization of protein free energy landscapes.

  2. Dynamic membrane filtration in tangential flow

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    Oil-containing waste water is produced in many cleaning processes and also on production of compressed air. Dynamic membrane filtration in the tangential flow mode has proved effective in the treatment of these stable emulsions. The possible applications of ceramic membrane filters are illustrated for a variety of examples. (orig.) [de

  3. Transmission of Er:YAG laser through different dental ceramics.

    Science.gov (United States)

    Sari, Tugrul; Tuncel, Ilkin; Usumez, Aslihan; Gutknecht, Norbert

    2014-01-01

    The aim of this study was to determine the erbium-doped yttrium aluminum garnet (Er:YAG) laser transmission ratio through different dental ceramics with different thicknesses. Laser debonding procedure of adhesively luted all-ceramic restorations is based on the transmission of laser energy through the ceramic and the ablation of resin cement, because of the transmitted laser energy. Five different dental ceramics were evaluated in this study: sintered zirconium-oxide core ceramic, monolithic zirconium-oxide ceramic, feldspathic ceramic, leucite-reinforced glass ceramic, and lithium disilicate-reinforced glass ceramic. Two ceramic discs with different thicknesses (0.5 and 1 mm) were fabricated for each group. Ceramic discs were placed between the sensor membrane of the laser power meter and the tip of the contact handpiece of an Er:YAG laser device with the aid of a custom- made acrylic holder. The transmission ratio of Er:YAG laser energy (500 mJ, 2 Hz, 1 W, 1000 μs) through different ceramic discs was measured with the power meter. Ten measurements were made for each group and the results were analyzed with two way analysis of variance (ANOVA) and Tukey honestly significant difference (HSD) tests. The highest transmission ratio was determined for lithium disilicate-reinforced ceramic with 0.5 mm thickness (88%) and the lowest was determined for feldspathic ceramic with 1 mm thickness (44%). The differences among the different ceramics and between the different thicknesses were significant (pCeramic type and thickness should be taken into consideration to adjust the laser irradiation parameters during laser debonding of adhesively luted all-ceramic restorations.

  4. Additive manufacturing of polymer-derived ceramics

    Science.gov (United States)

    Eckel, Zak C.; Zhou, Chaoyin; Martin, John H.; Jacobsen, Alan J.; Carter, William B.; Schaedler, Tobias A.

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  5. Microfiltration of distillery stillage: Influence of membrane pore size

    Directory of Open Access Journals (Sweden)

    Vasić Vesna M.

    2012-01-01

    Full Text Available Stillage is one of the most polluted waste products of the food industry. Beside large volume, the stillage contains high amount of suspended solids, high values of chemical oxygen demand and biological oxygen demand, so it should not be discharged in the nature before previous purification. In this work, three ceramic membranes for microfiltration with different pore sizes were tested for stillage purification in order to find the most suitable membrane for the filtration process. Ceramic membranes with a nominal pore size of 200 nm, 450 nm and 800 nm were used for filtration. The influence of pore size on permeate flux and removal efficiency was investigated. A membrane with the pore size of 200 nm showed the best filtration performance so it was chosen for the microfiltration process.

  6. Advanced Ceramics for NASA's Current and Future Needs

    Science.gov (United States)

    Jaskowiak, Martha H.

    2006-01-01

    Ceramic composites and monolithics are widely recognized by NASA as enabling materials for a variety of aerospace applications. Compared to traditional materials, ceramic materials offer higher specific strength which can enable lighter weight vehicle and engine concepts, increased payloads, and increased operational margins. Additionally, the higher temperature capabilities of these materials allows for increased operating temperatures within the engine and on the vehicle surfaces which can lead to improved engine efficiency and vehicle performance. To meet the requirements of the next generation of both rocket and air-breathing engines, NASA is actively pursuing the development and maturation of a variety of ceramic materials. Anticipated applications for carbide, nitride and oxide-based ceramics will be presented. The current status of these materials and needs for future goals will be outlined. NASA also understands the importance of teaming with other government agencies and industry to optimize these materials and advance them to the level of maturation needed for eventual vehicle and engine demonstrations. A number of successful partnering efforts with NASA and industry will be highlighted.

  7. Sacrificial Protective Coating Materials that can be Regenerated In-Situ to Enable High Performance Membranes

    Energy Technology Data Exchange (ETDEWEB)

    Malati, Peter; Ganguli, Rahul; Mehrotra, Vivek

    2018-03-20

    control the deposition time, which allows us to deposit the coating on large-scale membranes. We tuned the coating chemistry by introducing positive or negative charges to reject divalent ions present in weak black liquor permeate. Therefore, our two-stage membrane system effectively separates high molecular weight organics from weak black liquor using ultrafiltration membranes (Stage 1) and low molecular weight organic molecules and divalent salts from weak black liquor permeate using nanofiltration membranes (Stage 2), while the coating maintains the permeate flux by mitigating fouling. Coated polymeric ultrafiltration membranes have exhibited up to two-fold increase in permeate flux due to substantially lower fouling when concentrating weak black liquor at 85 °C. Coated tubular ceramic membranes show no observable fouling over a period of 72 hours, compared to uncoated membranes that exhibit a 20% drop in flux in less than 3 hours. Beyond 20% permeate recovery, however, the fouling rate for coated and uncoated membranes approached -0.4 LMH/h due to cake-layer formation. This fouling has been shown to be reversible only with coated membranes; uncoated membranes undergo irreversible fouling and the flux only recovers after chemical cleaning. Continuous surface renewal has been demonstrated using coated membranes that have been stripped and recoated with no loss in performance. Coated Stage 2 membranes exhibit increased sodium sulfate and sodium hydroxide rejection over uncoated membranes. Membranes that are coated with the negatively and positively charged coating exhibit a 7% and 10% increase in sulfate rejection, respectively, over uncoated membranes. Total organic carbon and sodium sulfate analyses of the final Stage 2 permeate and samples from WestRock pulp washers indicate that the permeate may be introduced to the pulp-washing cycle at the first or second washer closest to the digester. Coated Stage 1 membranes exhibit an average permeate flux of 4.2 LMH/bar when

  8. Inorganic membranes for hydrogen production and purification: a critical review and perspective.

    Science.gov (United States)

    Lu, G Q; Diniz da Costa, J C; Duke, M; Giessler, S; Socolow, R; Williams, R H; Kreutz, T

    2007-10-15

    Hydrogen as a high-quality and clean energy carrier has attracted renewed and ever-increasing attention around the world in recent years, mainly due to developments in fuel cells and environmental pressures including climate change issues. In thermochemical processes for hydrogen production from fossil fuels, separation and purification is a critical technology. Where water-gas shift reaction is involved for converting the carbon monoxide to hydrogen, membrane reactors show great promises for shifting the equilibrium. Membranes are also important to the subsequent purification of hydrogen. For hydrogen production and purification, there are generally two classes of membranes both being inorganic: dense phase metal and metal alloys, and porous ceramic membranes. Porous ceramic membranes are normally prepared by sol-gel or hydrothermal methods, and have high stability and durability in high temperature, harsh impurity and hydrothermal environments. In particular, microporous membranes show promises in water gas shift reaction at higher temperatures. In this article, we review the recent advances in both dense phase metal and porous ceramic membranes, and compare their separation properties and performance in membrane reactor systems. The preparation, characterization and permeation of the various membranes will be presented and discussed. We also aim to examine the critical issues in these membranes with respect to the technical and economical advantages and disadvantages. Discussions will also be made on the relevance and importance of membrane technology to the new generation of zero-emission power technologies.

  9. Dense ceramic membranes based on ion conducting oxides

    International Nuclear Information System (INIS)

    Fontaine, M.L.; Larring, Y.; Bredesen, R.; Norby, T.; Grande, T.

    2007-01-01

    This chapter reviews the recent progress made in the fields of high temperature oxygen and hydrogen separation membranes. Studies of membranes for oxygen separation are mainly focusing on materials design to improve flux, and to lesser extent, related to stability issues. High oxygen fluxes satisfying industrial requirements can be obtained but, for many materials, the surface exchange rate is limiting the performance. The current status on electrolyte-type and mixed proton and electron conducting membranes is outlined, highlighting materials with improved stability in typical applications as solid oxide fuel cell technology and gas separation. In our presentation more fundamental aspects related to transport properties, chemical and mechanical stability of membrane materials are also treated. It is concluded that a significantly better understanding of the long term effects of operation in chemical gradients is needed for these types of membrane materials. (authors)

  10. Enhanced water desalination performance through hierarchically-structured ceramic membranes

    NARCIS (Netherlands)

    Liu, Tong; Lei, Libin; Gu, Jianqiang; Wang, Yao; Winnubst, Louis; Chen, Chusheng; Ye, Chunsong; Chen, Fanglin

    2017-01-01

    Developments of membrane water desalination are impeded by low water vapor flux across the membrane. We present an innovative membrane design to significantly enhance the water vapor flux. A bilayer zirconia-based membrane with a thick hierarchically-structured support and a thin functional layer is

  11. Porous ceramic materials for micro filtration processes I: Al2 O3 fabrication and characterization

    International Nuclear Information System (INIS)

    Salas K, J.; Reyes M, P.E.; Piderit A, G.

    1992-01-01

    Ceramic filters in separation processes are becoming more important every day. The use of these filters or membranes in the micro and ultrafiltration range, which origin goes back to the nuclear industry for uranium isotopes separation by gaseous diffusion and radioactive waste treatments, significantly improves some industrial processes efficiency. The present work describes the research done in the filters, or ceramic membrane supports fabrication field, the obtained operational results and their relation with the microstructure. (author)

  12. NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION

    International Nuclear Information System (INIS)

    Ida, Jun-ichi; Yang, Zhaohui; Lin, Jerry Y.S.

    2002-01-01

    A new CO 2 semi-permeable dense inorganic membrane consisting of a porous metal phase and molten carbonate was proposed. A simple direct infiltration method was used to synthesize the metal-carbonate dual-phase membrane. Hermetic (gas-tight) dual phase membrane was successfully obtained. Permeation data showed that nitrogen or helium is not permeable through the membrane (only CO 2 , with O 2 can permeate through the membrane based on transport mechanism)

  13. Stable proton-conducting Ca-doped LaNbO{sub 4} thin electrolyte-based protonic ceramic membrane fuel cells by in situ screen printing

    Energy Technology Data Exchange (ETDEWEB)

    Lin Bin [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026, Anhui (China)], E-mail: bin@mail.ustc.edu.cn; Wang Songlin; Liu Xingqin [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026, Anhui (China); Meng Guangyao [USTC Laboratory for Solid State Chemistry and Inorganic Membranes, Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, 230026, Anhui (China)], E-mail: mgym@ustc.edu.cn

    2009-06-10

    In order to develop a simple and cost-effective route to fabricate protonic ceramic membrane fuel cells (PCMFCs), a stable proton-conducting La{sub 0.99}Ca{sub 0.01}NbO{sub 4} (LCN) thin electrolyte was fabricated on a porous NiO-La{sub 0.5}Ce{sub 0.5}O{sub 1.75} (NiO-LDC) anode by in situ screen printing. The key part of this process is to directly print well-mixed ink of La{sub 2}O{sub 3}, CaCO{sub 3} and Nb{sub 2}O{sub 5} instead of pre-synthesized LCN ceramic powder on the anode substrate. After sintering at 1400 deg. C for 5 h, the full dense electrolyte membrane in the thickness of 20 {mu}m was obtained. A single cell was assembled with (La{sub 0.8}Sr{sub 0.2}){sub 0.9}MnO{sub 3-{delta}}-La{sub 0.5}Ce{sub 0.5}O{sub 1.75} (LSM-LDC) as cathode and tested with humidified hydrogen as fuel and static air as oxidant. The open circuit voltage (OCV) and maximum power density respectively reached 0.98 V and 65 mW cm{sup -2} at 800 deg. C. Interface resistance of cell under open circuit condition was also investigated.

  14. Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

    Science.gov (United States)

    Zhu, Dongming

    2018-01-01

    Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

  15. Production efficiency of micellar casein concentrate using polymeric spiral-wound microfiltration membranes.

    Science.gov (United States)

    Beckman, S L; Zulewska, J; Newbold, M; Barbano, D M

    2010-10-01

    Most current research has focused on using ceramic microfiltration (MF) membranes for micellar casein concentrate production, but little research has focused on the use of polymeric spiral-wound (SW) MF membranes. A method for the production of a serum protein (SP)-reduced micellar casein concentrate using SW MF was compared with a ceramic MF membrane. Pasteurized (79°C, 18s) skim milk (1,100 kg) was microfiltered at 50°C [about 3 × concentration] using a 0.3-μm polyvinylidene fluoride spiral-wound membrane, bleed-and-feed, 3-stage process, using 2 diafiltration stages, where the retentate was diluted 1:2 with reverse osmosis water. Skim milk, permeate, and retentate were analyzed for SP content, and the reduction of SP from skim milk was determined. Theoretically, 68% of the SP content of skim milk can be removed using a single-stage 3× MF. If 2 subsequent water diafiltration stages are used, an additional 22% and 7% of the SP can be removed, respectively, giving a total SP removal of 97%. Removal of SP greater than 95% has been achieved using a 0.1-μm pore size ceramic uniform transmembrane pressure (UTP) MF membrane after a 3-stage MF with diafiltration process. One stage of MF plus 2 stages of diafiltration of 50°C skim milk using a polyvinylidene fluoride polymeric SW 0.3-μm membrane yielded a total SP reduction of only 70.3% (stages 1, 2, and 3: 38.6, 20.8, and 10.9%, respectively). The SP removal rate for the polymeric SW MF membrane was lower in all 3 stages of processing (stages 1, 2, and 3: 0.05, 0.04, and 0.03 kg/m(2) per hour, respectively) than that of the comparable ceramic UTP MF membrane (stages 1, 2, and 3: 0.30, 0.11, and 0.06 kg/m(2) per hour, respectively), indicating that SW MF is less efficient at removing SP from 50°C skim milk than the ceramic UTP system. To estimate the number of steps required for the SW system to reach 95% SP removal, the third-stage SP removal rate (27.4% of the starting material SP content) was used to

  16. The development of zirconia membrane oxygen separation technology

    International Nuclear Information System (INIS)

    Chiacchi, F.T.; Badwal, S.P.S.; Velizko, V.

    2000-01-01

    The oxygen separation technology based on ceramic membranes constructed from stabilised zirconia is currently under development for applications ranging from oxygen generation or air enrichment for medical use to control of oxygen concentration or oxygen removal from gas streams and enclosures for semiconductor, food packaging and process control instrumentation industries. The technology is based on a rugged tubular design with extensive thermal cycling capability. Several single and three tube devices have been operated for periods up to 5000h. An eight tube module, as a building block for larger scale oxygen production or removal devices, has been constructed and is being evaluated. In this paper, the construction of the device, oxygen generating capacity, life time tests and performance of the ceramic membrane device under development at CSIRO will be discussed. Copyright (2000) The Australian Ceramic Society

  17. High temperature strengthening of zirconium-toughened ceramics

    International Nuclear Information System (INIS)

    Claussen, N.

    1986-01-01

    Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

  18. Experimental and Numerical Study of Ceramic Foam Filtration

    Science.gov (United States)

    Laé, E.; Duval, H.; Rivière, C.; Le Brun, P.; Guillot, J.-B.

    Ceramic foam filtration is widely used to enable removal of non metallic inclusions from liquid aluminium. Its performances have been largely studied in the literature and some discrepancies remain amongst the published results. Consequently, a research program was deployed to evaluate the performances of a range of ceramic foam filters used under various conditions and to understand the inclusions capture mechanisms.

  19. Porous polymeric membranes with thermal and solvent resistance

    KAUST Repository

    Pulido, Bruno

    2017-05-30

    Polymeric membranes are highly advantageous over their ceramic counterparts in terms of the simplicity of the manufacturing process, cost and scalability. Their main disadvantages are low stability at temperatures above 200 °C, and in organic solvents. We report for the first time porous polymeric membranes manufactured from poly(oxindolebiphenylylene) (POXI), a polymer with thermal stability as high as 500 °C in oxidative conditions. The membranes were prepared by solution casting and phase inversion by immersion in water. The asymmetric porous morphology was characterized by scanning electronic microscopy. The pristine membranes are stable in alcohols, acetone, acetonitrile and hexane, as well as in aqueous solutions with pH between 0 and 14. The membrane stability was extended for application in other organic solvents by crosslinking, using various dibromides, and the efficiency of the different crosslinkers was evaluated by thermogravimetric analysis (TGA) and X-ray photoelectron spectroscopy (XPS). POXI crosslinked membranes are stable up to 329 °C in oxidative conditions and showed organic solvent resistance in polar aprotic solvents with 99% rejection of Red Direct 80 in DMF at 70 °C. With this development, the application of polymeric membranes could be extended to high temperature and harsh environments, fields currently dominated by ceramic membranes.

  20. The treatment of oily brines containing waste oils using membrane technologies

    Energy Technology Data Exchange (ETDEWEB)

    Peng, H.; Tremblay, A.Y. [Ottawa Univ., ON (Canada). Dept. of Chemical Engineering; Veinot, D.E. [Defence R and D Canada, Halifax, NS (Canada). Atlantic Dockyard Laboratory

    2004-07-01

    Bilge water is an oily wastewater from ships that must be treated before it is discharged to coastal waters. It is difficult to treat because it contains seawater, particulates, used oils and detergents. This paper presents the results of a study which examined a cascaded membrane system comprised of a backflushed microfiltration membrane used for pretreatment of bilge water. It also examined an ultrafiltration membrane used in the final polishing step. Membrane pore size, materials and support structures were examined for single tube carbon membrane and multilumen ceramic membranes. Results indicate that membranes with a pore size less than 0.2 microns can treat bilge water directly. The performance of the membrane depends on its pore size and on the particle size distribution of the bilge water. Backflushing improved the flux in single tube carbon membranes but not in the multilumen ceramic membranes. Another important factor in bilge water treatment was the clearance of the support structure with respect to particulates. Heating, air and steam methods were all found to be suitable for membrane flux regeneration. A hybrid microfiltration and ultrafiltration membrane proved to be very effective in treating bilge water.

  1. Oxyfuel combustion using a catalytic ceramic membrane reactor

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Xiaoyao; Li, K. [Department of Chemical Engineering, Imperial College London, University of London, South Kensington, London SW7 2AZ (United Kingdom); Thursfield, A.; Metcalfe, I.S. [School of Chemical Engineering and Advanced Materials, Newcastle University, Newcastle upon Tyne, NE1 7RU (United Kingdom)

    2008-02-29

    Membrane catalytic combustion (MCC) is an environmentally friendly technique for heat and power generation from methane. This work demonstrates the performances of a MCC perovskite hollow fibre membrane reactor for the catalytic combustion of methane. The ionic-electronic La{sub 0.6}Sr{sub 0.4}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{alpha}} (LSCF6428) mixed conductor, in the form of an oxygen-permeable hollow fibre membrane, has been prepared successfully by means of a phase-inversion spinning/sintering technique. For this process polyethersulfone (PESf) was used as a binder, N-methyl-2-pyrrollidone (NMP) as solvent and polyvinylpyrrolidone (PVP, K16-18) as an additive. With the prepared LSCF6428 hollow fibre membranes packed with catalyst, hollow fibre membrane reactors (HFMRs) have been assembled to perform the catalytic combustion of methane. A simple mathematical model that combines the local oxygen permeation rate with approximate catalytic reaction kinetics has been developed and can be used to predict the performance of the HFMRs for methane combustion. The effects of operating temperature and methane and air feed flow rates on the performance of the HFMR have been investigated both experimentally and theoretically. Both the methane conversion and oxygen permeation rate can be improved by means of coating platinum on the air side of the hollow fibre membranes. (author)

  2. Carbon membranes - current progress and future prospects

    International Nuclear Information System (INIS)

    Tennison, St.; Arnott, K.; Richter, H.

    2007-01-01

    The future use of nano-porous gas separation membranes will be dependent on significant reductions in the membrane and module costs, improvements in production methods to allow better reproducibility, ability to scale up production and improved performance and understanding of the mode of operation of the membrane systems. New approaches to ceramic supported carbon membranes could offer solutions to these problems. Whilst the performance characteristics underline the limitations of these membranes they also show where specific process opportunities might be accessible particularly in environmental and high temperature separations. (authors)

  3. ZnO Nanorod-Induced Heteroepitaxial Growth of SOD Type Co-Based Zeolitic Imidazolate Framework Membranes for H2 Separation.

    Science.gov (United States)

    Nian, Pei; Li, Yujia; Zhang, Xiang; Cao, Yi; Liu, Haiou; Zhang, Xiongfu

    2018-01-31

    Up to now, the fabrication of well-intergrown Co-based zeolitic imidazolate framework (ZIF) membranes on porous tubular supports is still a major challenge. We report here a heteroepitaxial growth for preparing well-intergrown Co-based ZIFs (ZIF-67 and ZIF-9) tubular membranes with high performance and excellent thermal stability by employing a thin layer of ZnO nanorods acting as both nucleation centers and anchor sites for the growth of metal-organic framework membranes. The results show that well-intergrown Co-ZIF-67 and Co-ZIF-9 membranes are successfully achieved on the ZnO nanorod-modified porous ceramic tubes. This highly active heteroepitaxial growth may be attributed to the fact that the (Zn,Co) hydroxy double salt intermediate produced in situ from ZnO nanorods acts as heteroseeds and enables the uniform growth of Co-based membranes. The H 2 /CO 2 selectivity of the as-prepared Co-ZIF-9 tubular membrane could reach about 23.8 and the H 2 /CH 4 selectivity of Co-ZIF-67 tubular membrane is as high as 45.4. Moreover, the membranes demonstrate excellent stability because of the ZnO nanorods as linkers between the membrane and substrate.

  4. Development of an Electrochemical Ceramic Membrane Filtration System for Efficient Contaminant Removal from Waters.

    Science.gov (United States)

    Zheng, Junjian; Wang, Zhiwei; Ma, Jinxing; Xu, Shaoping; Wu, Zhichao

    2018-04-03

    Inability to remove low-molecular-weight anthropogenic contaminants is a critical issue in low-pressure membrane filtration processes for water treatment. In this work, a novel electrochemical ceramic membrane filtration (ECMF) system using TiO 2 @SnO 2 -Sb anode was developed for removing persistent p-chloroaniline (PCA). Results showed that the ECMF system achieved efficient removal of PCA from contaminated waters. At a charging voltage of 3 V, the PCA removal rate of TiO 2 @SnO 2 -Sb ECMF system under flow-through mode was 2.4 times that of flow-by mode. The energy consumption for 50% of PCA removal for TiO 2 @SnO 2 -Sb ECMF at 3 V under flow-through mode was 0.38 Wh/L, much lower than that of flow-by operation (1.5 Wh/L), which was attributed to the improved utilization of the surface adsorbed HO· and dissociated HO· driven by the enhanced mass transfer of PCA toward the anode surface. Benefiting from the increased production of reactive oxygen species such as O 2 •- , H 2 O 2 , and HO· arising from excitation of anatase TiO 2 , TiO 2 @SnO 2 -Sb ECMF exhibited a superior electrocatalytic activity to the SnO 2 -Sb ECMF system. The degradation pathways of PCA initiated by OH· attack were further proposed, with the biodegradable short-chain carboxylic acids (mainly formic, acetic, and oxalic acids) identified as the dominant oxidized products. These results highlight the potential of the ECMF system for cost-effective water purification.

  5. Silicalite-1 zeolite membranes on unmodified and modified surfaces

    Indian Academy of Sciences (India)

    Silicalite-1 zeolite membranes were prepared hydrothermally on the porous ceramic supports, both unmodified and modified with 3-aminopropyl triethoxysilane (APTES) as a coupling agent following ex situ (secondary) crystal growth process. The microstructure of the membranes was examined by scanning electron ...

  6. Ceramic Ultra- and Nanofiltration for Municipal Wastewater Reuse

    NARCIS (Netherlands)

    Shang, R.

    2014-01-01

    During the last decade, water reuse has been widely recognized in many regions of the world. Fouling of ceramic membranes, especially hydraulically irreversible fouling, is a critical aspect affecting the operational cost and energy consumption in water treatment plants. In addition, the reverse

  7. Ceramic Membrane combined with Powdered Activated Carbon (PAC) or Coagulation for Treatment of Impaired Quality Waters

    KAUST Repository

    Hamad, Juma Z.

    2013-08-29

    Ceramic membranes (CM) are robust membranes attributed with high production, long life span and stability against critical conditions. While capital costs are high, these are partially offset by lower operation and maintenance costs compared to polymeric membranes. Like any other low-pressure membrane (LPM), CM faces problems of fouling, low removal of organic matter and poor removal of trace organic compounds (TOrCs). Current pretreatment approaches that are mainly based on coagulation and adsorption can remove some organic matter but with a low removal of the biopolymers component which is responsible for fouling. Powdered activated carbon (PAC) accompanied with a LPM maintains good removal of TOrCs. However, enhanced removal of TOrCs to higher level is required. Submicron powdered activated carbon (SPAC), obtained after crushing commercial activated carbon into very fine particle, and novel activated carbon (KCU 6) which is characterized with larger pores and high surface area were employed. A pre-coating approach, which provides intimated contact between PAC and contaminants, was adopted for wastewater and (high DOC) surface water treatment. For seawater, in-line coagulation with iron III chloride was adopted. Both SPAC and KCU 6 showed good removal of biopolymers at a dose of 30 mg/L with > 85 % and 90 %, respectively. A dose of 40 mg/L of SPAC and 30 mg/L KCU 6 pre-coats were successful used in controlling membrane fouling. SPAC is suggested to remove biopolymers by physical means and adsorption while KCU 6 removed biopolymers through adsorption. Both KCU 6 and SPAC attained high removal of TOrCs whereas KCU 6 showed outstanding performance. Out of 29 TOrCs investigated, KCU 6 showed > 87 % TOrCs rejection for 28 compounds. In seawater pretreatment, transparent exopolymer particles (TEP) were found to be an important foulant. TEP promoted both reversible and irreversible fouling. TEP are highly electronegative while alumina CM is positively charged which

  8. Hydrophilic, bactericidal nanoheater-enabled reverse osmosis membranes to improve fouling resistance.

    Science.gov (United States)

    Ray, Jessica R; Tadepalli, Sirimuvva; Nergiz, Saide Z; Liu, Keng-Ku; You, Le; Tang, Yinjie; Singamaneni, Srikanth; Jun, Young-Shin

    2015-06-03

    Polyamide (PA) semipermeable membranes typically used for reverse osmosis water treatment processes are prone to fouling, which reduces the amount and quality of water produced. By synergistically coupling the photothermal and bactericidal properties of graphene oxide (GO) nanosheets, gold nanostars (AuNS), and hydrophilic polyethylene glycol (PEG) on PA reverse osmosis membrane surfaces, we have dramatically improved fouling resistance of these membranes. Batch fouling experiments from three classes of fouling are presented: mineral scaling (CaCO3 and CaSO4), organic fouling (humic acid), and biofouling (Escherichia coli). Systematic analyses and a variety of complementary techniques were used to elucidate fouling resistance mechanisms from each layer of modification on the membrane surface. Both mineral scaling and organic fouling were significantly reduced in PA-GO-AuNS-PEG membranes compared to other membranes. The PA-GO-AuNS-PEG membrane was also effective in killing all near-surface bacteria compared to PA membranes. In the PA-GO-AuNS-PEG membrane, the GO nanosheets act as templates for in situ AuNS growth, which then facilitated localized heating upon irradiation by an 808 nm laser inactivating bacteria on the membrane surface. Furthermore, AuNS in the membrane assisted PEG in preventing mineral scaling on the membrane surface. In flow-through flux and foulant rejection tests, PA-GO-AuNS-PEG membranes performed better than PA membranes in the presence of CaSO4 and humic acid model foulants. Therefore, the newly suggested membrane surface modifications will not only reduce fouling from RO feeds, but can improve overall membrane performance. Our innovative membrane design reported in this study can significantly extend the lifetime and water treatment efficacy of reverse osmosis membranes to alleviate escalating global water shortage from rising energy demands.

  9. Study and optimization of the ultrasound-enhanced cleaning of an ultrafiltration ceramic membrane through a combined experimental-statistical approach.

    Science.gov (United States)

    Alventosa-deLara, E; Barredo-Damas, S; Alcaina-Miranda, M I; Iborra-Clar, M I

    2014-05-01

    Membrane fouling is one of the main drawbacks of ultrafiltration technology during the treatment of dye-containing effluents. Therefore, the optimization of the membrane cleaning procedure is essential to improve the overall efficiency. In this work, a study of the factors affecting the ultrasound-assisted cleaning of an ultrafiltration ceramic membrane fouled by dye particles was carried out. The effect of transmembrane pressure (0.5, 1.5, 2.5 bar), cross-flow velocity (1, 2, 3 ms(-1)), ultrasound power level (40%, 70%, 100%) and ultrasound frequency mode (37, 80 kHz and mixed wave) on the cleaning efficiency was evaluated. The lowest frequency showed better results, although the best cleaning performance was obtained using the mixed wave mode. A Box-Behnken Design was used to find the optimal conditions for the cleaning procedure through a response surface study. The optimal operating conditions leading to the maximum cleaning efficiency predicted (32.19%) were found to be 1.1 bar, 3 ms(-1) and 100% of power level. Finally, the optimized response was compared to the efficiency of a chemical cleaning with NaOH solution, with and without the use of ultrasound. By using NaOH, cleaning efficiency nearly triples, and it improves up to 25% by adding ultrasound. Copyright © 2013 Elsevier B.V. All rights reserved.

  10. YSZ-Reinforced Alumina Multi-Channel Capillary Membranes for Micro-Filtration

    Directory of Open Access Journals (Sweden)

    Bo Wang

    2015-12-01

    Full Text Available The combined phase-inversion and sintering method not only produces ceramic hollow fibre membranes with much lower fabrication costs than conventional methods, but these membranes can also be designed to have greatly reduced transport resistances for filtration processes. The bottleneck of this technique is the weak mechanical property of the fibres, due to the small dimensions and the brittle nature of the ceramic materials. In this study, yttrium stabilised zirconia (YSZ reinforced alumina seven-channel capillary microfiltration membranes were prepared with a pore size of ~230 nm and their mechanical property and permeation characteristics were studied. It is found that the addition of YSZ can effectively enhance the mechanical property of the membrane and also increase pure water permeation flux. The Al2O3-YSZ seven-channel capillary membranes could reach a fracture load of 23.4 N and a bending extension of 0.54 mm when being tested with a 6 cm span, to meet the requirements for most industrial microfiltration applications.

  11. YSZ-Reinforced Alumina Multi-Channel Capillary Membranes for Micro-Filtration.

    Science.gov (United States)

    Wang, Bo; Lee, Melanie; Li, Kang

    2015-12-30

    The combined phase-inversion and sintering method not only produces ceramic hollow fibre membranes with much lower fabrication costs than conventional methods, but these membranes can also be designed to have greatly reduced transport resistances for filtration processes. The bottleneck of this technique is the weak mechanical property of the fibres, due to the small dimensions and the brittle nature of the ceramic materials. In this study, yttrium stabilised zirconia (YSZ) reinforced alumina seven-channel capillary microfiltration membranes were prepared with a pore size of ~230 nm and their mechanical property and permeation characteristics were studied. It is found that the addition of YSZ can effectively enhance the mechanical property of the membrane and also increase pure water permeation flux. The Al₂O₃-YSZ seven-channel capillary membranes could reach a fracture load of 23.4 N and a bending extension of 0.54 mm when being tested with a 6 cm span, to meet the requirements for most industrial microfiltration applications.

  12. Preparation and characterization of a nickel/alumina composite membrane for high temperature hydrogen separation. Application in a membrane reactor for the dry reforming of methane; De la synthese d'une membrane composite nikel/ceramique permselective a l'hydrogene au reacteur membranaire. Application au reformage du methane

    Energy Technology Data Exchange (ETDEWEB)

    Haag, St.

    2003-11-01

    The objective of this work was to develop composite inorganic membranes based on nickel or palladium supported on a porous ceramic for high temperature hydrogen separation. These membranes were used in a membrane reactor for the dry reforming of methane in order to shift the chemical equilibrium towards the production of hydrogen and carbon monoxide. The metal layers were deposited on a tubular alumina support by electroless plating. The Ni and the Pd layers are 1 micron thick. The hydrogen permeation tests were done for high temperatures. The Pd/ceramic membrane is permselective to hydrogen and the H{sub 2}/N{sub 2} separation factor (single gas) is 60 at 400 deg C with a transmembrane pressure difference of 1 bar. With a gas mixture, the H{sub 2}/N{sub 2} separation factor is 13. This membrane is not completely dense and the transport mechanism of hydrogen through the Pd layer is mixed: solution-diffusion through the metal bulk and surface diffusion through the defects of the film. However, an embrittlement of the palladium layer under hydrogen atmosphere was observed at 500 deg C. The Ni/ceramic membrane is stable until 600 deg C, its permselectivity to hydrogen increases with the temperature. The use of a sweep gas can provide a H{sub 2}/N{sub 2} separation factor (mixture) of about 25. The main diffusion mechanism is surface diffusion through the pores. Both membranes are not catalytic. Thus, some catalysts composed of nickel and cobalt supported on MgO, SiO{sub 2} or Al{sub 2}O{sub 3} were prepared. These systems allow to reach theoretical limits of conversion calculated for a conventional fixed bed reactor. In the membrane reactor, an enhancement of the methane conversion (15-20%) is observed with both membranes due the selective removal of hydrogen during the reaction. The Ni/ceramic membrane more stable, more permeable and as selective as the palladium one is a brand new material for high temperature hydrogen separation. (author)

  13. Preparation and characterization of metallic supported thin Pd-Ag membranes for hydrogen separation

    OpenAIRE

    Fernandez, Ekain; Medrano, Jose Antonio; Melendez, Jon; Parco, Maria; Viviente, J.L.; van Sint Annaland, Martin; Gallucci, Fausto; Pacheco Tanaka, David A.

    2015-01-01

    This paper reports the preparation and characterization of thin-film (4-5 µm thick) Pd-Ag metallic supported membranes for high temperature applications. Various thin film membranes have been prepared by depositing a ceramic interdiffusion barrier layer prior to the simultaneous Pd-Ag electroless plating deposition. Two deposition techniques for ceramic layers (made of zirconia and alumina) have been evaluated: atmospheric plasma spraying and dip coating of a powder suspension. Initially, the...

  14. Development of Advanced Ceramic Manufacturing Technology; FINAL

    International Nuclear Information System (INIS)

    Pujari, V.K.

    2001-01-01

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. I n order to achieve these objectives, NAC, a leading U.S. advanced ceramics component manufacturer, assembled a multidisciplinary, vertically integrated team. This team included: a major diesel engine builder, Detroit Diesel Corporation (DDC); a corporate ceramics research division, SGIC's Northboro R and D Center; intelligent processing system developers, BDM Federal/MATSYS; a furnace equipment company, Centorr/Vacuum Industries; a sintering expert, Wittmer Consultants; a production OEM, Deco-Grand; a wheel manufacturer and grinding operation developer, Norton Company's Higgins Grinding Technology Center (HGTC); a ceramic machine shop, Chand Kare Technical Ceramics; and a manufacturing cost consultant, IBIS Associates. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration

  15. Ceramic and polymeric devices for breast brachytherapy - Mammographic and CT response

    International Nuclear Information System (INIS)

    Nogueira, Luciana B.; Campos, Tarcisio P.R.

    2009-01-01

    The present research investigates the radiological visibility of ceramic and polymeric devices implanted in breast phantom (in vitro) for future applications in brachytherapy treatments. The main research goal is to investigate the viability of monitoring ceramic and polymeric devices, in vitro based on simple methods of radiological diagnostic, maintaining the easiest access to the population, represented by the conventional X-ray and mammography. The methodology involves the processing of ceramic devices constituted by bioglasses of Sm, SmBa, Ho, HoBa and the production of polymeric devices, such as polymeric membranes incorporating Ho e HoBa. Contrast agent of Barium was introduced in the syntheses of those devices to improve the radiological visibility in breast equivalent-tissue (TE) phantom. The breast phantom is constituted of glandular, adipose and skin TE, reproducing a 5 cm compressed real breast. In the compressed breast phantom, all types of ceramic and polymeric devices were implanted side by side. Radiological images were generated through X-ray equipment, mammography and computerized tomography (TC), for the samples implanted in the compressed breast phantom. The results show that SmBa and HoBa seeds on breast phantom presented suitable radiological visibility, on all the radiological diagnostic methods. However, the X-rays radiological visibility of Sm seeds without contrast was discreet. On mammography and TC images, it was not possible to identify those seeds, because the same ones were degraded after two months immersed in the glandular TE, after placed on the phantom. The Ho seeds were identified on all radiological diagnostic images, although non contrast agent in its constitution was added. However, the holmium polymeric membranes in direct contact with TE did not show Xray radiological visibility. However, the polymeric membranes of HoBa in the same conditions presented efficient X-rays radiological response. For mammography and TC methods

  16. Ceramic membrane technologies for gas separation

    International Nuclear Information System (INIS)

    Badwal, S.P.S.; Ciacchi, F.T.

    2000-01-01

    Solid state electrochemical cells based on oxygen-ion or proton conduction (pure ionic or mixed ionic/electronic conductors) allow selective transport of oxygen (oxygen-ion conducting materials) or hydrogen (for proton conducting materials) in the form of ionic flux at high temperatures. Thus these systems can act as filters for molecular oxygen or hydrogen and can be used for both generation or removal of these gases selectively. The usage of such devices are numerous including control of atmosphere in industrial environments to production of power and chemicals, in petroleum and medical industries, and in combustion processes. In this paper, a brief overview of the technology has been given and various doped materials for construction of such devices, such as zirconia, ceria, bismuth oxides or lanthanum gallates have been briefly reviewed. Copyright (2000) The Australian Ceramic Society

  17. Development of New Generation of Ceramics for Environmentally Focused Chemical Separations

    Science.gov (United States)

    Ramakrishnan, Girish

    of this thesis focuses on development of a new generation of ceramic membranes utilizing thermal spray techniques to produce highly scalable and extremely cost effective filtration membranes. Thermal spray method of membrane manufacturing has the advantage of economic scalability (up to tens of square meters) along with performance enhancement as compared to conventional wet casting process. In addition to developing a proof of concept for this approach, several strategies on how to improve ceramic membranes' performance via spraying process optimization are also described. Specifically, several thermal sprayed Alumina membrane samples were prepared by varying different process parameters. These samples were characterized using known techniques and subjected to permeability and size exclusion tests to correlate spraying parameters with membranes' performance. The membrane samples showed excellent clean water flux comparable to commercially available membranes and had rejection rates up to 96%. These results show that the membranes produced in this research achieve outstanding performance at a fraction of the cost of commercially produced membrane, enabling the use of membrane filtrations units in developing countries.

  18. Multilayer sulfur-resistant composite metal membranes and methods of making and repairing the same

    Science.gov (United States)

    Way, J. Douglas; Hatlevik, Oyvind

    2014-07-15

    The invention relates to thin, hydrogen-permeable, sulfur-resistant membranes formed from multi-layers of palladium or palladium-alloy coatings on porous, ceramic or metal supports, methods of making these membranes, methods of repairing layers of these membranes and devices that incorporate these membranes.

  19. [Adsorption characteristics of proteins on membrane surface and effect of protein solution environment on permeation behavior of berberine].

    Science.gov (United States)

    Li, Yi-Qun; Xu, Li; Zhu, Hua-Xu; Tang, Zhi-Shu; Li, Bo; Pan, Yong-Lan; Yao, Wei-Wei; Fu, Ting-Ming; Guo, Li-Wei

    2017-10-01

    In order to explore the adsorption characteristics of proteins on the membrane surface and the effect of protein solution environment on the permeation behavior of berberine, berberine and proteins were used as the research object to prepare simulated solution. Low field NMR, static adsorption experiment and membrane separation experiment were used to study the interaction between the proteins and ceramic membrane or between the proteins and berberine. The static adsorption capacity of proteins, membrane relative flux, rejection rate of proteins, transmittance rate of berberine and the adsorption rate of proteins and berberine were used as the evaluation index. Meanwhile, the membrane resistance distribution, the particle size distribution and the scanning electron microscope (SEM) were determined to investigate the adsorption characteristics of proteins on ceramic membrane and the effect on membrane separation process of berberine. The results showed that the ceramic membrane could adsorb the proteins and the adsorption model was consistent with Langmuir adsorption model. In simulating the membrane separation process, proteins were the main factor to cause membrane fouling. However, when the concentration of proteins was 1 g•L⁻¹, the proteins had no significant effect on membrane separation process of berberine. Copyright© by the Chinese Pharmaceutical Association.

  20. Removing Pathogens Using Nano-Ceramic-Fiber Filters

    Science.gov (United States)

    Tepper, Frederick; Kaledin, Leonid

    2005-01-01

    A nano-aluminum-oxide fiber of only 2 nanometers in diameter was used to develop a ceramic-fiber filter. The fibers are electropositive and, when formulated into a filter material (NanoCeram(TradeMark)), would attract electro-negative particles such as bacteria and viruses. The ability to detect and then remove viruses as well as bacteria is of concern in space cabins since they may be carried onboard by space crews. Moreover, an improved filter was desired that would polish the effluent from condensed moisture and wastewater, producing potable drinking water. A laboratory- size filter was developed that was capable of removing greater than 99.9999 percent of bacteria and virus. Such a removal was achieved at flow rates hundreds of times greater than those through ultraporous membranes that remove particles by sieving. Because the pore size of the new filter was rather large as compared to ultraporous membranes, it was found to be more resistant to clogging. Additionally, a full-size cartridge is being developed that is capable of serving a full space crew. During this ongoing effort, research demonstrated that the filter media was a very efficient adsorbent for DNA (deoxyribonucleic acid), RNA (ribonucleic acid), and endotoxins. Since the adsorption is based on the charge of the macromolecules, there is also a potential for separating proteins and other particulates on the basis of their charge differences. The separation of specific proteins is a major new thrust of biotechnology. The principal application of NanoCeram filters is based on their ability to remove viruses from water. The removal of more than 99.9999 percent of viruses was achieved by a NanoCeram polishing filter added to the effluent of an existing filtration device. NanoCeram is commercially available in laboratory-size filter discs and in the form of a syringe filter. The unique characteristic of the filter can be demonstrated by its ability to remove particulate dyes such as Metanyl yellow. Its

  1. The obtaining and properties of asymmetric ion transport membrane for separating of oxygen from air

    Science.gov (United States)

    Solovieva, A. A.; Kulbakin, I. V.

    2018-04-01

    The bilayer oxygen-permeable membrane, consisting of a thin-film dense composite based on Co3O4 - 36 wt. % Bi2O3, and of a porous ceramic substrate of Co2SiO4, was synthesized and characterized. The way for obtaining of porous ceramic based on cobalt silicate was found, while the microstructure and the mechanical properties of porous ceramic were studied. Layered casting with post-pressing was used to cover the surface of porous support of Co2SiO4 by the Co3O4 - 36 wt. % Bi2O3 - based film. Transport properties of the asymmetric membrane have been studied, the kinetic features of oxygen transport have been established, and the characteristic thickness of the membrane has been estimated. The methods to prevent the high-temperature creep of ion transport membranes based on solid/molten oxides, which are the promising ones for obtaining of pure oxygen from air, are proposed and discussed.

  2. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

    Science.gov (United States)

    Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

    2015-01-01

    This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

  3. Process of making porous ceramic materials with controlled porosity

    Science.gov (United States)

    Anderson, Marc A.; Ku, Qunyin

    1993-01-01

    A method of making metal oxide ceramic material is disclosed by which the porosity of the resulting material can be selectively controlled by manipulating the sol used to make the material. The method can be used to make a variety of metal oxide ceramic bodies, including membranes, but also pellets, plugs or other bodies. It has also been found that viscous sol materials can readily be shaped by extrusion into shapes typical of catalytic or adsorbent bodies used in industry, to facilitate the application of such materials for catalytic and adsorbent applications.

  4. Membranes in Lithium Ion Batteries

    Science.gov (United States)

    Yang, Min; Hou, Junbo

    2012-01-01

    Lithium ion batteries have proven themselves the main choice of power sources for portable electronics. Besides consumer electronics, lithium ion batteries are also growing in popularity for military, electric vehicle, and aerospace applications. The present review attempts to summarize the knowledge about some selected membranes in lithium ion batteries. Based on the type of electrolyte used, literature concerning ceramic-glass and polymer solid ion conductors, microporous filter type separators and polymer gel based membranes is reviewed. PMID:24958286

  5. Membranes in Lithium Ion Batteries

    Directory of Open Access Journals (Sweden)

    Junbo Hou

    2012-07-01

    Full Text Available Lithium ion batteries have proven themselves the main choice of power sources for portable electronics. Besides consumer electronics, lithium ion batteries are also growing in popularity for military, electric vehicle, and aerospace applications. The present review attempts to summarize the knowledge about some selected membranes in lithium ion batteries. Based on the type of electrolyte used, literature concerning ceramic-glass and polymer solid ion conductors, microporous filter type separators and polymer gel based membranes is reviewed.

  6. Template-mediated synthesis of periodic membranes for improved liquid-phase separations

    International Nuclear Information System (INIS)

    Groger, H.

    1997-01-01

    Solid/liquid separations of particulates in waste streams will benefit from design and development of ultrafiltration (UF) membranes with uniform, tailorable pore size and chemical, thermal, and mechanical stability. Such membranes will perform solid/liquid separations with high selectivity, permeance, lifetime, and low operating costs. Existing organic and inorganic membrane materials do not adequately meet all these requirements. An innovative solution to the need for improved inorganic membranes is the application of mesoporous ceramics with narrow pore-size distributions and tailorable pore size (1.5 to 10 nm) that have recently been shown to form with the use of organic surfactant molecules and surfactant assemblies as removable templates. This series of porous ceramics, designated MCM-41, consists of silica or aluminosilicates distinguished by periodic arrays of uniform channels. In this Phase I Small Business Innovation Research program, American Research Corporation of Virginia will demonstrate the use of supported MCM-41 thin films deposited by a proprietary technique, as UF membranes. Technical objectives include deposition in thin, defect-free periodic mesoporous MCM-41 membranes on porous supports; measurement of membrane separation factors, permeance, and fouling; and measurement of membrane lifetime as part of an engineering and economic analysis

  7. Template-mediated synthesis of periodic membranes for improved liquid-phase separations

    Energy Technology Data Exchange (ETDEWEB)

    Groger, H. [American Research Corp. of Virginia, Radford, VA (United States)

    1997-10-01

    Solid/liquid separations of particulates in waste streams will benefit from design and development of ultrafiltration (UF) membranes with uniform, tailorable pore size and chemical, thermal, and mechanical stability. Such membranes will perform solid/liquid separations with high selectivity, permeance, lifetime, and low operating costs. Existing organic and inorganic membrane materials do not adequately meet all these requirements. An innovative solution to the need for improved inorganic membranes is the application of mesoporous ceramics with narrow pore-size distributions and tailorable pore size (1.5 to 10 nm) that have recently been shown to form with the use of organic surfactant molecules and surfactant assemblies as removable templates. This series of porous ceramics, designated MCM-41, consists of silica or aluminosilicates distinguished by periodic arrays of uniform channels. In this Phase I Small Business Innovation Research program, American Research Corporation of Virginia will demonstrate the use of supported MCM-41 thin films deposited by a proprietary technique, as UF membranes. Technical objectives include deposition in thin, defect-free periodic mesoporous MCM-41 membranes on porous supports; measurement of membrane separation factors, permeance, and fouling; and measurement of membrane lifetime as part of an engineering and economic analysis.

  8. Treatment of textile dyehouse effluent using ceramic membrane based process in combination with chemical pretreatment.

    Science.gov (United States)

    Bhattacharya, Priyankari; Ghosh, Sourja; Majumdar, Swachchha; Bandyopadhyay, Sibdas

    2013-10-01

    Treatment of highly concentrated dyebath effluent and comparatively dilute composite effluent having mixture of various reactive dyes collected from a cotton fabric dyeing unit was undertaken in the present study. Ceramic microfiltration membrane prepared from a cost effective composition of alumina and clay was used. Prior to microfiltration, a chemical pretreatment was carried out with aluminium sulphate in combination with a polymeric retention aid. An optimum dose of 100 mg/L of aluminium sulphate and 1 ml/L of a commercial flocculant Afilan RAMF was found effective for dye removal (> 98%) from the synthetic solutions of reactive dyes with initial concentration of 150 mg/L in both the single component and two component systems. In the microfiltration study, effect of operating pressure in the permeate flux was observed for both the pretreated and untreated effluents and permeate samples were analyzed for dye concentration, COD, turbidity, TSS, etc. during constant pressure filtration. About 98-99% removal of dyes was obtained in the combined process with COD reduction of 54-64%.

  9. Evaluation of membranes for the treatment of oilfield-produced water

    Directory of Open Access Journals (Sweden)

    Silvio Edegar Weschenfelder

    2015-04-01

    Full Text Available Large quantities of water are generated during oil extraction. Reinjection of this effluent is frequently the most suitable option for environmental considerations. For this purpose, the water produced must have characteristics that will prevent the plugging of the reservoir rocks, i.e., suspended solids and oil and grease content must be lower than 5 mg L-1. This work evaluated the performance of membranes for water treatment, based upon long-term experiments with real effluent, evaluating the permeate flux over time and the effluent characteristics. The results indicated that it is possible to obtain a permeate flux with suspended solids content with less than 1 mg L-1 oil and a grease concentration in the range of 1 to 3 mg L-1 using membranes with a pore size of 0,1 m. After 50 hours of permeation, the permeate fluxes obtained with the polymeric and ceramic membranes were equal to 50 and 300 L h-1 m-2, respectively. With a chemical regeneration procedure, it was possible to recover 95% of the ceramic membrane’s original permeability and 30% of the polymeric membrane’s permeability. Considering the permeate quality, the regeneration efficiency of the membrane and the fluxes achieved, it is possible to point out the use of ceramic membranes as a potential technology for treating oilfield-produced water, and it has the advantage of being a compact and robust process.

  10. Single-walled carbon nanotube-facilitated dispersion of particulate TiO2 on ZrO2 ceramic membrane filters.

    Science.gov (United States)

    Yao, Yuan; Li, Gonghu; Gray, Kimberly A; Lueptow, Richard M

    2008-07-15

    We report that SWCNTs substantially improve the uniformity and coverage of TiO2 coatings on porous ZrO2 ceramic membrane filters. The ZrO2 filters were dip coated with 100 nm anatase TiO2, TiO2/SWCNT composites, a TiO2+SWCNT mixture, and a TiO2/MWCNT composite at pH 3, 5, and 8. Whereas the TiO2+SWCNT mixture and the TiO2/MWCNT composite promote better coverage and less clumping than TiO2 alone, the TiO2/SWCNT composite forms a complete uniform coating without cracking at pH 5 ( approximately 100% coverage). A combination of chemical and electrostatic effects between TiO2 and SWCNTs forming the composite as well as between the composite and the ZrO2 surface explains these observations.

  11. Development of membranes and a study of their interfaces for rechargeable lithium-air battery

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Jitendra; Kumar, Binod [Electrochemical Power Group, Metals and Ceramics Division, University of Dayton Research Institute, OH 45469-0171 (United States)

    2009-12-01

    This paper describes an investigation with an objective to screen and select high performance membrane materials for a working, rechargeable lithium-air battery. Membrane laminates comprising glass-ceramic (GC) and polymer-ceramic (PC) membranes were assembled, evaluated and analyzed. A superionic conducting GC membrane with a chemical composition of Li{sub 1+x}Al{sub x}Ge{sub 2-x}(PO{sub 4}){sub 3} (x = 0.5) was used. Polymer membranes comprising of PC(BN), PC(AlN), PC(Si{sub 3}N{sub 4}) and PC(Li{sub 2}O) electrochemically coupled the GC membrane with the lithium anode. The cell and membrane laminates were characterized by determining cell conductivity, open circuit voltage and carrier concentration and its mobility. The measurements identified Li{sub 2}O and BN as suitable dopants in polymer matrix which catalyzed anodic charge transfer reaction, formed stable SEI layer and provided high lithium ion conductivity. (author)

  12. Synthesis of ceramics membranes using ZrO{sub 2} obtained by Pechini method aiming it application in oil/water separation; Sintese de membranas ceramicas utilizando ZrO{sub 2} obtido pelo metodo Pechini visando sua aplicacao na separacao oleo/agua

    Energy Technology Data Exchange (ETDEWEB)

    Maia, D.F.; Lira, H.L.; Vilar, M.A.; Costa, A.C.F.M.; Oliveira, J.B.L.; Kiminami, R.H.G.A.; Gama, L.

    2004-07-01

    The water produced in the oil production presents emulsified oil drops of difficult separation causing problems in the reinjection and the discarding. The conventional methods used in the separation oil/water don't clean all the water with efficiency and low cost. Thus, the ceramic membranes appear as a new option for being material very resistant chemistry and thermal, of high perm selective and high efficiency in use in processes of micro filtration and ultrafiltration separation. The zirconia is considered an adequate material to obtain of such membranes and the Pechini method is one promising technique in the attainment of after ultrafine with controlled characteristics. Thus the objective of this work was to prepare ceramic membranes from after synthesized by the Pechini method. The results had shown that the Pechini method was efficient in the attainment of ZrO{sub 2} powder, nanometric, with size of crystal of 7,2 nm and with average diameter of agglomerated 4,94{mu}, indicating that this material can be used in the attainment of membranes of micro filtration and ultrafiltration, adjusted to the separation oil/water The micrographs of the obtained membranes show a homogeneous surface where if it can visualize pores uniformly distributed. (author)

  13. Advanced CerMet ceramic composites for medical applications.

    Science.gov (United States)

    Dittmer, Robert; Schaefer, Christian M; Fischer, Jean-Francois; Hausch, Ulrich; Troetzschel, Jens; Specht, Heiko

    2017-11-01

    Implantable active devices such as pacemakers are facing rigorous requirements. Because they reside within the body for years, materials applied in this surrounding must exhibit biocompatibility and extraordinary reliability. They also have to provide a number of functional properties. In this work we present a method that enables the realization of a highly complex profile of properties by means of a dual composite approach. Using multilayer technology, an electrical conductor is embedded into a ceramic matrix, thus, creating conductive paths that are insulated from each other. In addition to this macroscopically hybrid architecture, this approach features a second composite aspect: the conductor is not composed of a single metallic phase, but is a ceramic-metal mixture. Owing to its interpenetrating microstructure, this CerMet allows for a strong and hermetic integration of the conductor into the ceramic matrix otherwise impossible due to mismatch in thermal expansion. In fact, the CerMet ceramic composite exhibits a higher strength than the pure ceramic as revealed by a three-point bending test study. At the same time, the CerMet offers high and virtually metal-like conductor properties, enabling a down-scaling of the conductive paths to 150µm diameter and smaller. Furthermore, the described composite is biocompatible, non-magnetic, and chemically inert, which is vital for the application in active, implantable, medical devices. Beside the general fabrication route, we present the microstructural, functional, and mechanical properties of this newly developed class of dual composites. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Glass-ceramic joint and method of joining

    Science.gov (United States)

    Meinhardt, Kerry D [Richland, WA; Vienna, John D [West Richland, WA; Armstrong, Timothy R [Clinton, TN; Pederson, Larry R [Kennewick, WA

    2003-03-18

    The present invention is a glass-ceramic material and method of making useful for joining a solid ceramic component and at least one other solid component. The material is a blend of M1-M2-M3, wherein M1 is BaO, SrO, CaO, MgO, or combinations thereof, M2 is Al.sub.2 O.sub.3, present in the blend in an amount from 2 to 15 mol %, M3 is SiO.sub.2 with up to 50 mol % B.sub.2 O.sub.3 that substantially matches a coefficient of thermal expansion of the solid electrolyte. According to the present invention, a series of glass ceramics in the M1-Al.sub.2 O.sub.3 -M3 system can be used to join or seal both tubular and planar solid oxide fuel cells, oxygen electrolyzers, and membrane reactors for the production of syngas, commodity chemicals and other products.

  15. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  16. Aging time on the aluminum basic acetate gel and its influence on the membrane permeability

    International Nuclear Information System (INIS)

    Clar, C; Scian, A. N; Aglietti, E.F

    2003-01-01

    Alumina ceramic membranes are new materials with important applications in separation processes with low energy requirements, high selectivity and ability to work at high and low temperatures.The preparation of alumina ceramic membranes from hydrates or aluminum salts as precursors implies obtaining a system of controlled porosity with a suitable mechanical resistance as well as the densification of the material thanks to the stable phases remaining after the thermal treatment.The metal carboxylates are potential precursors for the deposition and the subsequent formation of oxides at low temperatures.Aluminum basic acetate gel was synthesised in this work from commercial pseudobohemite. The influence of the aging time on the composition, crystalline structure and transition temperatures of the phases on the carboxylate was studied by XRD and DTA-TG.From suspensions of this aged gel at different times alumina ceramic membranes were prepared by dipcoating on different α-Al 2 O 3 supports and the influence of aging on the permeability of those membranes face to N 2 was also studied. It was observed that this is a parameter to be considered as it determines the thickness, permeability and integrity of the membranes

  17. NASA/CARES dual-use ceramic technology spinoff applications

    Science.gov (United States)

    Powers, Lynn M.; Janosik, Lesley A.; Gyekenyesi, John P.; Nemeth, Noel N.

    1994-01-01

    NASA has developed software that enables American industry to establish the reliability and life of ceramic structures in a wide variety of 21st Century applications. Designing ceramic components to survive at higher temperatures than the capability of most metals and in severe loading environments involves the disciplines of statistics and fracture mechanics. Successful application of advanced ceramics material properties and the use of a probabilistic brittle material design methodology. The NASA program, known as CARES (Ceramics Analysis and Reliability Evaluation of Structures), is a comprehensive general purpose design tool that predicts the probability of failure of a ceramic component as a function of its time in service. The latest version of this software, CARESALIFE, is coupled to several commercially available finite element analysis programs (ANSYS, MSC/NASTRAN, ABAQUS, COSMOS/N4, MARC), resulting in an advanced integrated design tool which is adapted to the computing environment of the user. The NASA-developed CARES software has been successfully used by industrial, government, and academic organizations to design and optimize ceramic components for many demanding applications. Industrial sectors impacted by this program include aerospace, automotive, electronic, medical, and energy applications. Dual-use applications include engine components, graphite and ceramic high temperature valves, TV picture tubes, ceramic bearings, electronic chips, glass building panels, infrared windows, radiant heater tubes, heat exchangers, and artificial hips, knee caps, and teeth.

  18. Improving protein resistance of {alpha}-Al{sub 2}O{sub 3} membranes by modification with POEGMA brushes

    Energy Technology Data Exchange (ETDEWEB)

    He Huating [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Jing Wenheng, E-mail: jingwenheng@yahoo.com.cn [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China); Xing Weihong; Fan Yiqun [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing University of Technology, Nanjing 210009 (China)

    2011-11-15

    A kind of protein-resistant ceramic membrane is prepared by grafting poly(oligo (ethylene glycol) methyl ether methacrylate) (POEGMA) brushes onto the surfaces and pore walls of {alpha}-Al{sub 2}O{sub 3} membrane (AM) by surface-initiated atom-transfer radical polymerization (SI-ATRP). Contact-angle, Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA) and field-emission scanning electron microscopy (FESEM) were measured to confirm that the surfaces and pore walls of the ceramic porous membranes have been modified by the brushes with this method successfully. The protein interaction behavior with the POEGMA modified membranes (AM-POEGMA) was studied by the model protein of bovine serum albumin (BSA). A protein-resistant mechanism of AM-POEGMA was proposed to describe an interesting phenomenon discovered in the filtration experiment, in which the initial flux filtrating BSA solution is higher than the pure water flux. The fouling of AM-POEGMA was easier to remove than AM for the action of POEGMA brushes, indicated that the ceramic porous membranes modified with POEGMA brushes exhibit excellent protein resistance.

  19. Structural Ceramic Nanocomposites: A Review of Properties and Powders’ Synthesis Methods

    Science.gov (United States)

    Palmero, Paola

    2015-01-01

    Ceramic nanocomposites are attracting growing interest, thanks to new processing methods enabling these materials to go from the research laboratory scale to the commercial level. Today, many different types of nanocomposite structures are proposed in the literature; however, to fully exploit their exceptional properties, a deep understanding of the materials’ behavior across length scales is necessary. In fact, knowing how the nanoscale structure influences the bulk properties enables the design of increasingly performing composite materials. A further key point is the ability of tailoring the desired nanostructured features in the sintered composites, a challenging issue requiring a careful control of all stages of manufacturing, from powder synthesis to sintering. This review is divided into four parts. In the first, classification and general issues of nanostructured ceramics are reported. The second provides basic structure–property relations, highlighting the grain-size dependence of the materials properties. The third describes the role of nanocrystalline second-phases on the mechanical properties of ordinary grain sized ceramics. Finally, the fourth part revises the mainly used synthesis routes to produce nanocomposite ceramic powders, underlining when possible the critical role of the synthesis method on the control of microstructure and properties of the sintered ceramics. PMID:28347029

  20. design of ceramic membrane supports: permeability, tensile strength and stress

    NARCIS (Netherlands)

    Biesheuvel, Pieter Maarten; Biesheuvel, P.M.; Verweij, H.

    1999-01-01

    A membrane support provides mechanical strength to a membrane top layer to withstand the stress induced by the pressure difference applied over the entire membrane and must simultaneously have a low resistance to the filtrate flow. In this paper an experimental and a theoretical approach toward the

  1. Performance and mechanisms for the removal of phthalates and pharmaceuticals from aqueous solution by graphene-containing ceramic composite tubular membrane coupled with the simultaneous electrocoagulation and electrofiltration process.

    Science.gov (United States)

    Yang, Gordon C C; Chen, Ying-Chun; Yang, Hao-Xuan; Yen, Chia-Heng

    2016-07-01

    In this study, commonly detected emerging contaminants (ECs) in water, including di-n-butyl phthalate (DnBP), di(2-ethylhexyl) phthalate (DEHP), cephalexin (CLX), sulfamethoxazole (SMX) and caffeine (CAF), were selected as the target contaminants. A lab-prepared graphene-containing ceramic composite tubular membrane (TGCCM) coupled with the simultaneous electrocoagulation and electrofiltration process (EC/EF) in crossflow filtration mode was used to remove target contaminants in model solution. Meanwhile, a comparison of the removal efficiency was made among various tubular composite membranes reported, including carbon fibers/carbon/alumina composite tubular membrane (TCCACM), titania/alumina composite tubular membrane (TTACM) and alumina tubular membrane (TAM). The results of this study showed that the removal efficiencies for DnBP and DEHP were 99%, whereas 32-97% for cephalexin (CLX), sulfamethoxazole (SMX) and caffeine (CAF). In this work the mechanisms involved in removing target ECs were proposed and their roles in removing various ECs were also discussed. Further, two actual municipal wastewaters were treated to evaluate the applicability of the aforementioned treatment technology (i.e., TGCCM coupled with EC/EF) to various aqueous solutions in the real world. Copyright © 2016 Elsevier Ltd. All rights reserved.

  2. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  3. Dependence of Shear and Concentration on Fouling in a Membrane Bioreactor with Rotating Membrane Discs

    DEFF Research Database (Denmark)

    Jørgensen, Mads Koustrup; Pedersen, Malene Thostrup; Christensen, Morten Lykkegaard

    2014-01-01

    Rotating ceramic membrane discs were fouled with lab-scale membrane bioreactors (MBR) sludge. Sludge filtrations were performed at varying rotation speeds and in different concentric rings of the membranes on different sludge concentrations. Data showed that the back transport expressed by limiting...... flux increased with rotation speed and distance from membrane center as an effect of shear. Further, the limiting flux decreased with increasing sludge concentration. A model was developed to link the sludge concentration and shear stress to the limiting flux. The model was able to simulate the effect...... of shear stress and sludge concentration on the limiting flux. The model was developed by calculating the shear rate at laminar flow regime at different rotation speeds and radii on the membrane. Furthermore, through the shear rate and shear stress, the non-Newtonian behavior of MBR sludge was addressed...

  4. Integrated pyrolucite fluidized bed-membrane hybrid process for improved iron and manganese control in drinking water.

    Science.gov (United States)

    Dashtban Kenari, Seyedeh Laleh; Barbeau, Benoit

    2017-04-15

    Newly developed ceramic membrane technologies offer numerous advantages over the conventional polymeric membranes. This work proposes a new configuration, an integrated pyrolucite fluidized bed (PFB)-ceramic MF/UF hybrid process, for improved iron and manganese control in drinking water. A pilot-scale study was undertaken to evaluate the performance of this process with respect to iron and manganese control as well as membrane fouling. In addition, the fouling of commercially available ceramic membranes in conventional preoxidation-MF/UF process was compared with the hybrid process configuration. In this regard, a series of experiments were conducted under different influent water quality and operating conditions. Fouling mechanisms and reversibility were analyzed using blocking law and resistance-in-series models. The results evidenced that the flux rate and the concentration of calcium and humic acids in the feed water have a substantial impact on the filtration behavior of both membranes. The model for constant flux compressible cake formation well described the rise in transmembrane pressure. The compressibility of the filter cake substantially increased in the presence of 2 mg/L humic acids. The presence of calcium ions caused significant aggregation of manganese dioxide and humic acid which severely impacted the extent of membrane fouling. The PFB pretreatment properly alleviated membrane fouling by removing more than 75% and 95% of iron and manganese, respectively. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Synthesis and characterization of ceramic-supported and metal-supported membrane layers for the separation of CO{sub 2} in fossil-fuel power plants; Herstellung und Charakterisierung von keramik- und metallgestuetzten Membranschichten fuer die CO{sub 2}-Abtrennung in fossilen Kraftwerken

    Energy Technology Data Exchange (ETDEWEB)

    Hauler, Felix

    2010-07-01

    The separation of CO{sub 2} in fossil fuel power plants has become a very important issue due to the contribution of this greenhouse gas to global warming. Thin microporous membranes are promising candidates for separating CO{sub 2} from gas flow before being exhausted into the atmosphere. The membrane demands are good permeation and separation properties and high stability under operation conditions. Novel sol-gel derived materials composed of TiO{sub 2}/ZrO{sub 2} and stabilized SiO{sub 2} seem to be promising due to their good chemical stability and microporous character, especially for the separation of H{sub 2} and CO{sub 2}. Metallic substrates should be preferred as membrane support because they exhibit practical advantages combining good mechanical stability and the benefit of facilitated joining. The present thesis deals with the development of sol-gel derived microporous membrane layers on ceramic and metallic supports for the separation of CO{sub 2}. In this context, the optimized preparation of high-quality membranes with TiO{sub 2}/ZrO{sub 2} and Ni, Co, Zr, Ti doped SiO{sub 2} top layers is presented. These multilayered membranes consist of a graded pore structure to provide a smooth transition of the pore size from the support to the functional layer. Due to the good surface properties, the ceramic substrates only need one interlayer, whereas the rough metallic substrates exhibiting larger pores require a total of three interlayers to obtain an enhanced surface quality. On both types of supports, crack-free functional layers with a thickness below 100 nm were deposited by dip-coating. The unsupported and supported sol-gel materials used for the top layers were investigated in terms of structural properties by thermal analysis, sorption measurements, X-ray diffraction and electron microscopy. Gas permeation tests with He, H{sub 2}, CO{sub 2} und N{sub 2} were carried out to determine the membrane performance with regard to permeation rates and

  6. Performance of ceramic ultrafiltration and reverse osmosis membranes in treating car wash wastewater for reuse.

    Science.gov (United States)

    Moazzem, Shamima; Wills, Jamie; Fan, Linhua; Roddick, Felicity; Jegatheesan, Veeriah

    2018-03-01

    Reusing treated effluents in industries is a great option to conserve freshwater resources. For example, car wash centres all over Australia are estimated to use 17.5 billion litres of water and discharge it as wastewater and spend $75 million a year for both purchasing fresh water and for treating and/or discharging the wastewater. Therefore, it is important to develop simple but reliable systems that can help to treat and reuse car wash wastewater. Significant savings could also be associated with the implementation of such systems. This study evaluates the performance of granular and membrane filtration systems with coagulation/flocculation and sedimentation in treating car wash wastewater for the purpose of reuse. Overall, 99.9% of turbidity, 100% of suspended solids and 96% of COD were removed from the car wash wastewater after treating by coagulation, flocculation, sedimentation, sand filtration, ceramic ultrafiltration and reverse osmosis and the treated water meets the standards required for class A recycled water in Australia and standards imposed in Belgium and China. The treated water can be reused. However, optimisation is required to reduce the sludge produced by this system.

  7. Porous ceramic membrane with superhydrophobic and superoleophilic surface for reclaiming oil from oily water

    Science.gov (United States)

    Su, Changhong; Xu, Youqian; Zhang, Wei; Liu, Yang; Li, Jun

    2012-01-01

    A porous ceramic tube with superhydrophobic and superoleophilic surface was fabricated by sol-gel and then surface modification with polyurethane-polydimethysiloxane, and an oil-water separator based on the porous ceramic tube was erected to characterize superhydrophobic and superoleophilic surface's separation efficiency and velocity when being used to reclaim oil from oily water and complex oily water containing clay particle. The separator is fit for reclaiming oil from oily water.

  8. Chemical cleaning-associated generation of dissolved organic matter and halogenated byproducts in ceramic MBR: Ozone versus hypochlorite.

    Science.gov (United States)

    Sun, Huifang; Liu, Hang; Han, Jiarui; Zhang, Xiangru; Cheng, Fangqin; Liu, Yu

    2018-04-24

    This study characterized the dissolved organic matter (DOM) and byproducts generated after the exposure of activated sludge to ozone and NaClO in ceramic MBR. It was found that NaClO triggered more significant release of DOM than ozone. Proteins with the molecular weight greater than 20 kDa and humic acid like-substances were the principal components of DOM generated by NaClO, while ozone was found to effectively degrade larger biopolymers to low molecular weight substances. The results showed that more than 80% of DOM generated by NaClO and ozone could pass through the 0.2-μm ceramic membrane. Furthermore, total organic chlorine (TOCl) was determined to be the principal species of halogenated byproducts in both cases, while the generation of TOCl by NaClO was much more significant than that by ozone. Only a small fraction of TOCl was removed by the 0.2-μm ceramic membrane. More importantly, the toxic bioassays further revealed that the supernatant of sludge suspension and permeate in the MBR with NaClO cleaning exhibited higher developmental toxicity to the polychaete embryos than those by ozone. The results clearly showed that on-line chemical cleaning with ozone should be a more eco-friendly and safer approach for sustaining long-term membrane permeability in ceramic MBR. Copyright © 2018 Elsevier Ltd. All rights reserved.

  9. Metal-ceramic alloys in dentistry: a review.

    Science.gov (United States)

    Roberts, Howard W; Berzins, David W; Moore, B Keith; Charlton, David G

    2009-02-01

    The purpose of this article is to review basic information about the alloys used for fabricating metal-ceramic restorations in dentistry. Their compositions, properties, advantages, and disadvantages are presented and compared. In addition to reviewing traditional noble-metal and base-metal metal-ceramic alloys, titanium and gold composite alloys are also discussed. A broad search of the published literature was performed using Medline to identify pertinent current articles on metal-ceramic alloys as well as articles providing a historical background about the development of these alloys. Textbooks, the internet, and manufacturers' literature were also used to supplement this information. The review discusses traditional as well as more recently-developed alloys and technologies used in dentistry for fabricating metal-ceramic restorations. Clear advantages and disadvantages for these alloy types are provided and discussed as well as the role that compositional variations have on the alloys' performance. This information should enable clinicians and technicians to easily identify the important physical properties of each type and their primary clinical indications. A number of alloys and metals are available for metal-ceramic use in dentistry. Each has its advantages and disadvantages, primarily based on its specific composition. Continuing research and development are resulting in the production of new technologies and products, giving clinicians even more choices in designing and fabricating metal-ceramic restorations.

  10. High-flux water desalination with interfacial salt sieving effect in nanoporous carbon composite membranes

    KAUST Repository

    Chen, Wei; Chen, Shuyu; Liang, Tengfei; Zhang, Qiang; Fan, Zhongli; Yin, Hang; Huang, Kuo-Wei; Zhang, Xixiang; Lai, Zhiping; Sheng, Ping

    2018-01-01

    Freshwater flux and energy consumption are two important benchmarks for the membrane desalination process. Here, we show that nanoporous carbon composite membranes, which comprise a layer of porous carbon fibre structures grown on a porous ceramic

  11. CVD of solid oxides in porous substrates for ceramic membrane modification

    NARCIS (Netherlands)

    Lin, Y.S.; Lin, Y.S.; Burggraaf, Anthonie; Burggraaf, A.J.

    1992-01-01

    The deposition of yttria-doped zirconia has been experimented systematically in various types of porous ceramic substrates by a modified chemical vapor deposition (CVD) process operating in an opposing reactant geometry using water vapor and corresponding metal chloride vapors as reactants. The

  12. Porous polymeric membranes with thermal and solvent resistance

    KAUST Repository

    Pulido, Bruno; Waldron, Christopher; Zolotukhin, M.G.; Nunes, Suzana Pereira

    2017-01-01

    Polymeric membranes are highly advantageous over their ceramic counterparts in terms of the simplicity of the manufacturing process, cost and scalability. Their main disadvantages are low stability at temperatures above 200 °C, and in organic

  13. Monolithic Integrated Ceramic Waveguide Filters

    OpenAIRE

    Hunter, IC; Sandhu, MY

    2014-01-01

    Design techniques for a new class of integrated monolithic high permittivity ceramic waveguide filters are presented. These filters enable a size reduction of 50% compared to air-filled TEM filters with the same unloaded Q-Factor. Designs for both chebyshev and asymmetric generalized chebyshev filter are presented, with experimental results for an 1800 MHz chebyshev filter showing excellent agreement with theory.

  14. Tubular membrane bioreactors for biotechnological processes.

    Science.gov (United States)

    Wolff, Christoph; Beutel, Sascha; Scheper, Thomas

    2013-02-01

    This article is an overview of bioreactors using tubular membranes such as hollow fibers or ceramic capillaries for cultivation processes. This diverse group of bioreactor is described here in regard to the membrane materials used, operational modes, and configurations. The typical advantages of this kind of system such as environments with low shear stress together with high cell densities and also disadvantages like poor oxygen supply are summed up. As the usage of tubular membrane bioreactors is not restricted to a certain organism, a brief overview of various applications covering nearly all types of cells from prokaryotic to eukaryotic cells is also given here.

  15. Crack Growth along Interfaces in Porous Ceramic Layers

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Horsewell, Andy

    2001-01-01

    Crack growth along porous ceramic layers was studied experimentally. Double cantilever beam sandwich specimens were loaded with pure bending moments to obtain stable crack growth. The experiments were conducted in an environmental scanning electron microscope enabling in situ observations...

  16. Catalytic membrane in reduction of aqueous nitrates: operational principles and catalytic performance

    NARCIS (Netherlands)

    Ilinitch, O.M.; Cuperus, F.P.; Nosova, L.V.; Gribov, E.N.

    2000-01-01

    The catalytic membrane with palladium-copper active component supported over the macroporous ceramic membrane, and a series of γ-Al 2O 3 supported Pd-Cu catalysts were prepared and investigated. In reduction of nitrate ions by hydrogen in water at ambient temperature, pronounced internal diffusion

  17. Porous polyoxadiazole membranes for harsh environment

    KAUST Repository

    Maab, Husnul

    2013-10-01

    A series of polyoxadiazoles with exceptionally high stability at temperatures as high as 370°C and in oxidative medium has been synthesized by polycondensation and manufactured into porous membranes by phase inversion. The membranes were characterized by thermal analysis (TGA), chemical stability was measured by immersion test, oxidative stability by Fenton\\'s test, pore diameter by porosimetry and the morphology by FESEM. The polymers are soluble only in sulfuric acid and are stable in organic solvents like NMP, THF and isopropanol. The membranes selectivity was confirmed by separation of polystyrene standards with different molecular weights. Most membranes were characterized as having a cut-off of 60,000. g/mol. Being stable under harsh environments, the membranes have incomparable characteristics with perspectives of application in chemical and pharmaceutical industry, catalytic reactors, in combination with oxidative processes and other applications so far envisioned only for ceramic membranes. © 2013.

  18. Acoustic emission as a screening tool for ceramic matrix composites

    Science.gov (United States)

    Ojard, Greg; Goberman, Dan; Holowczak, John

    2017-02-01

    Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

  19. Effects of a dynamic confinement on the penetration resistance of ceramics against long rods

    International Nuclear Information System (INIS)

    Malaise, Frederic; Tranchet, Jean-Yves; Collombet, Francis

    2000-01-01

    Adequate confinement of a ceramic block can lead to its impenetrability against long rod penetrators. New ballistic experiments (encapsulated rod experiments) enabling a pressurization of the front face of the ceramic block (dynamic confinement) have been performed and compared to results obtained from standard unconfined configurations (DOP tests). Impenetrability of the ceramic block is obtained with the encapsulated rod configuration. A modeling approach based on a description of the fragmentation process of the ceramic is proposed. In particular, effects of the void content of the fragmented ceramic on its shear resistance are taken into account. Comparisons between Eulerian computation and the experiments show that conditions for rod dwell are linked to immobilizing fragments of ceramic in front of the projectile

  20. Gas Permeation Characteristics across Nano-Porous Inorganic Membranes

    Directory of Open Access Journals (Sweden)

    M.R Othman, H. Mukhtar

    2012-10-01

    Full Text Available An overview of parameters affecting gas permeation in inorganic membranes is presented. These factors include membrane physical characteristics, operational parameters and gas molecular characteristics. The membrane physical characteristics include membrane materials and surface area, porosity, pore size and pore size distribution and membrane morphology. The operational parameters include feed flow rate and concentration, stage cut, temperature and pressure. The gas molecular characteristics include gas molecular weight, diameter, critical temperature, critical pressure, Lennard-Jones parameters and diffusion volumes. The current techniques of material characterization may require complementary method in describing microscopic heterogeneity of the porous ceramic media. The method to be incorporated in the future will be to apply a stochastic model and/or fractal dimension. Keywords: Inorganic membrane, surface adsorption, Knudsen diffusion, Micro-porous membrane, permeation, gas separation.

  1. Site Directed Nucleation and Growth of Ceramic Films on Metallic Surfaces

    Science.gov (United States)

    2009-04-30

    microporous membrane that is a tortuous medium having pores with size distributions and no well-defined geometry. 16 The resistance measurement using...shape carrying a uniformly distributed charge, however it has been validated in the case of a ceramic microporous membrane that is a tortuous medium...000 °C. The data are presented in Figure 3. As can be seen, the oyster shell material acts as an insulator from approximately -80 oc to 1000 °C. This

  2. Oxygen Transport Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    S. Bandopadhyay; N. Nagabhushana; X.-D Zhou; Q. Cai; J. Yang; W.B. Yelon; W.J. James; H.U. Anderson; Alan Jacobson; C.A. Mims

    2004-05-01

    The present quarterly report describes some of the investigations on the structural properties of dense OTM bars provided by Praxair and studies on newer composition of Ti doped LSF. In this report, in situ neutron diffraction was used to characterize the chemical and structural properties of La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-{delta}} (here after as L2SF55T) specimen, which was subject to measurements of neutron diffraction from room temperature to 900 C in N{sub 2}. Space group of R3c was found to result in a better refinement and is used in this study. The difference for crystal structure, lattice parameters and local crystal chemistry for LSFT nearly unchanged when gas environment switched from air to N{sub 2}. Stable crack growth studies on Dense OTM bars provided by Praxair were done at room temperature in air. A bridge-compression fixture was fabricated to achieve stable pre-cracks from Vickers indents. Post fracture evaluation indicated stable crack growth from the indent and a regime of fast fracture. Post-fracture X-ray data of the OTM fractured at 1000 C in environment were refined by FullProf code and results indicate a distortion of the parent cubic perovskite to orthorhombic structure with reduced symmetry. TGA-DTA studies on the post-fracture samples also indicated residual effect arising from the thermal and stress history of the samples. The thermal and chemical expansion of La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-{delta}} were studied at 800 {le} T {le} 1000 C and at {approx} 1 x 10{sup -15} {le} pO{sub 2} {le} 0.21 atm. The thermal expansion coefficient of the sample was calculated from the dilatometric analysis in the temperature range between room temperature and 1200 C in air. A series of isotope transients under air separation mode (small gradient) were completed on the membrane of LSCrF-2828 at 900 C. Low pO{sub 2} atmospheres based on with CO-CO{sub 2} mixtures have also been admitted to the delivery side of

  3. Development and characterization of a metallic substrat for nanostructured membranes in the separation of gas mixtures; Entwicklung und Charakterisierung eines metallischen Substrats fuer nanostrukturierte Gastrennmembranen

    Energy Technology Data Exchange (ETDEWEB)

    Brands, Katharina

    2010-07-01

    In order to minimize the further increase of CO{sub 2}-content in the atmosphere, efforts are made to separate and store CO{sub 2} from exhaust gases of fossil power plants. Beside well-established separation techniques like chemical scrubber, the application of membrane technology is intensively investigated. One focus of this thesis is the development of metal supported substrates for microporous ceramic gas separation membranes, which are expected to have a higher mechanical stability than ceramic supported substrates. Starting with commercial porous steel substrates, interlayers are applied by wet powder spraying. For the interlayers the materials 1.4404-stainless steel and TiO{sub 2} or 1.4845-stainless steel and yttria stabilized zirconia (8YSZ) are chosen. The interlayers have to be defect-free, as minimal defects can deteriorate the membrane performance. By a subsequent mechanical treatment and an adjustment of the viscosity of the 8YSZ-suspension, the surface quality is considerably increased. At the same time the limits of the wet powder spraying process become obvious, as sporadic agglomerates, which are formed during the spraying process, cannot be totally avoided. The metal supported substrates are characterized regarding to the interaction between steel and ceramic, the roughness of the layers compared to polished ceramic substrates, the mechanical properties and the flow through the substrates. Furthermore microporous ceramic gas separation membranes are deposited on wet powder sprayed and dip coated substrates. The selectivity of these membranes is above Knudsen selectivity. The other focus of the thesis is the exposure of substrates and membranes to real flue gas conditions. Beside microporous ceramic membranes polymer membranes are analysed as a reference, which show a higher state of development compared to microporous ceramic membranes. For this purpose a test bed is built up in the EnBW ''Rheinhafendampfkraftwerk RDK 7&apos

  4. Gas separation membranes for zero-emission fossil power plants: MEM-BRAIN

    NARCIS (Netherlands)

    Czyperek, M.; Zapp, P.; Bouwmeester, Henricus J.M.; Modigell, M.; Ebert, K.; Voigt, I.; Meulenberg, W.A.; Singheiser, L.; Stöver, D.

    2010-01-01

    The objective of the “MEM-BRAIN” project is the development and integration of ceramic and polymeric gas separation membranes for zero-emission fossil power plants. This will be achieved using membranes with a high permeability and selectivity for either CO2, O2 or H2, for the three CO2 capture

  5. Effect of interactions between Co(2+) and surface goethite layer on the performance of α-FeOOH coated hollow fiber ceramic ultrafiltration membranes.

    Science.gov (United States)

    Zhu, Zhiwen; Zhu, Li; Li, Jianrong; Tang, Jianfeng; Li, Gang; Hsieh, Yi-Kong; Wang, TsingHai; Wang, Chu-Fang

    2016-03-15

    The consideration of water energy nexus inspires the environmental engineering community to pursue a more sustainable strategy in the wastewater treatment. One potential response would be to enhance the performance of the low-pressure driven filtration system. To reach this objective, it is essential to have a better understanding regarding the surface interaction between the target substance and the surface of membrane. In this study, the hollow fiber ceramic membranes were coated with a goethite layer in order to enhance the Co(2+) rejection. Experimental results indicate that higher Co(2+) rejections are always accompanied with the significant reduction in the permeability. Based on the consideration of electroviscous effect, the surface interactions including the induced changes in viscosity, pore radius and Donnan effect in the goethite layer are likely responsible for the pH dependent behaviors in the rejection and permeability. These results could be valuable references to develop the filtration system with high rejection along with acceptable degree of permeability in the future. Copyright © 2015 Elsevier Inc. All rights reserved.

  6. Coating system to permit direct brazing of ceramics

    Science.gov (United States)

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  7. Dynamic hyperfiltration membranes for high-temperature spacecraft wash water recycle

    Science.gov (United States)

    Gaddis, J. L.; Brandon, C. A.

    1978-01-01

    The effect of operating parameters on the performance of the hyperfiltration membrane when operating on washwater was examined. The parameters were pressure, temperature, velocity, and concentration. Data taken included rejections of organic materials, ammonia, urea, and an assortment of ions. The membrane used was a dual layer, polyacrylic acid over zirconium oxide, deposited in situ on a porcelain ceramic substrate.

  8. Effects of different pretreatments on the performance of ceramic ultrafiltration membrane during the treatment of oil sands tailings pond recycle water: a pilot-scale study.

    Science.gov (United States)

    Loganathan, Kavithaa; Chelme-Ayala, Pamela; El-Din, Mohamed Gamal

    2015-03-15

    Membrane filtration is an effective treatment method for oil sands tailings pond recycle water (RCW); however, membrane fouling and rapid decrease in permeate flux caused by colloids, organic matter, and bitumen residues present in the RCW hinder its successful application. This pilot-scale study investigated the impact of different pretreatment steps on the performance of a ceramic ultrafiltration (CUF) membrane used for the treatment of RCW. Two treatment trains were examined: treatment train 1 consisted of coagulant followed by a CUF system, while treatment train 2 included softening (Multiflo™ system) and coagulant addition, followed by a CUF system. The results indicated that minimum pretreatment (train 1) was required for almost complete solids removal. The addition of a softening step (train 2) provided an additional barrier to membrane fouling by reducing hardness-causing ions to negligible levels. More than 99% removal of turbidity and less than 20% removal of total organic carbon were achieved regardless of the treatment train used. Permeate fluxes normalized at 20 °C of 127-130 L/m(2) h and 111-118 L/m(2) h, with permeate recoveries of 90-93% and 90-94% were observed for the treatment trains 1 and 2, respectively. It was also found that materials deposited onto the membrane surface had an impact on trans-membrane pressure and influenced the required frequencies of chemically enhanced backwashes (CEBs) and clean-in-place (CIP) procedures. The CIP performed was successful in removing fouling and scaling materials such that the CUF performance was restored to baseline levels. The results also demonstrated that due to their low turbidity and silt density index values, permeates produced in this pilot study were suitable for further treatment by high pressure membrane processes. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

    Science.gov (United States)

    Quran, Firas Al; Haj-Ali, Reem

    2012-03-01

    The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

  10. Aluminum Oxide Nanoparticles for Highly Efficient Asphaltene Separation from Crude Oil Using Ceramic Membrane Technology

    Directory of Open Access Journals (Sweden)

    Rezakazemi Mashallah

    2017-11-01

    Full Text Available The effects of aluminum oxide nanoparticles on the removal of asphaltenes from an Iranian crude oil (Soroush using a ceramic membrane with pore size of 0.2 µm were investigated. In order to achieve superior asphaltene separation by ultrafiltration, it is essential to make some changes for destabilizing asphaltene in crude oil. The asphaltene destabilization was done using crude oil contact with an acid containing dissolved metal ions. Metal oxide nanoparticles adsorbed asphaltene molecules and increased their molecular size. The nanoparticle of aluminum oxide was applied to alter precipitation and peptization properties of asphaltenes. Dynamic Light Scattering (DLS was used to measurement of the asphaltene molecular size dissolved in toluene. Raman spectroscopy and the Tuinstra equation were used to determine the aromatic sheet diameter (La via the integrated intensities of the G and D1 modes. This revealed that the asphaltene particles react with nano aluminum oxide and the average molecular size of asphaltene was raised from 512.754 to 2949.557 nm and La from 5.482 to 13.787. The obtained results showed that using nano aluminum oxides, asphaltene separation increased from 60–85 wt% to 90–97 wt% based on the asphaltene content of crude oil.

  11. Membrane contactors for CO2 capture processes - critical review

    Science.gov (United States)

    Nogalska, Adrianna; Trojanowska, Anna; Garcia-Valls, Ricard

    2017-07-01

    The use of membrane contactor in industrial processes is wide, and lately it started to be used in CO2 capture process mainly for gas purification or to reduce the emission. Use of the membrane contactor provides high contact surface area so the size of the absorber unit significantly decreases, which is an important factor for commercialization. The research has been caried out regarding the use of novel materials for the membrane production and absorbent solution improvements. The present review reveals the progress in membrane contactor systems for CO2 capture processes concerning solution for ceramic membrane wetting, comparison study of different polymers used for fabrication and methods of enzyme immobilization for biocomposite membrane. Also information about variety of absorbent solutions is described.

  12. DEVELOPMENT OF REACTION-DRIVEN IONIC TRANSPORT MEMBRANES (ITMs) TECHNOLOGY: PHASE IV/BUDGET PERIOD 6 “Development of ITM Oxygen Technology for Integration in IGCC and Other Advanced Power Generation Systems”

    Energy Technology Data Exchange (ETDEWEB)

    David, Studer

    2012-03-01

    Air Products and Chemicals, along with development participants and in association with the U.S. Department of Energy, has made substantial progress in developing a novel air separation technology. Unlike conventional cryogenic processes, this method uses high-temperature ceramic membranes to produce high-purity oxygen. The membranes selectively transport oxygen ions with high flux and infinite theoretical selectivity. Reaction-driven ceramic membranes are fabricated from non-porous, multi-component metallic oxides, operate at temperatures typically over 700°C, and have exceptionally high oxygen flux and selectivity. Oxygen from low-pressure air permeates as oxygen ions through the ceramic membrane and is consumed through chemical reactions, thus creating a chemical driving force that pulls oxygen ions across the membrane at high rates. The oxygen reacts with a hydrocarbon fuel in a partial oxidation process to produce a hydrogen and carbon monoxide mixture – synthesis gas. This project expands the partial-oxidation scope of ITM technology beyond natural gas feed and investigates the potential for ITM reaction-driven technology to be used in conjunction with gasification and pyrolysis technologies to provide more economical routes for producing hydrogen and synthesis gas. This report presents an overview of the ITM reaction-driven development effort, including ceramic materials development, fabrication and testing of small-scale ceramic modules, ceramic modeling, and the investigation of gasifier integration schemes

  13. A catalytically membrane reactor for fast, highly exothermic, heterogeneous gas reactions : a pilot plant study

    NARCIS (Netherlands)

    Veldsink, J.W.; Veldsink, J.W.; Versteeg, Geert; van Swaaij, Willibrordus Petrus Maria

    1995-01-01

    Membrane reactors have been frequently studied because of their ability to combine chemical activity and separation properties into one device. Due to their thermal stability and mechanical strength, ceramic membranes are preferred over polymeric ones, but small transmembrane fluxes obstruct a

  14. Prospects and problems of dense oxygen permeable membranes

    DEFF Research Database (Denmark)

    Hendriksen, P.V.; Larsen, P.H.; Mogensen, Mogens Bjerg

    2000-01-01

    The prospects of using mixed ionic/electronic conducting ceramics for syngas production in a catalytic membrane reactor are analysed. Problems relating to limited thermodynamic stability and poor dimensional stability of candidate materials are addressed, The consequences for these problems......, of flux improving measures like minimization of membrane thickness and minimization of the losses due to oxygen exchange over the membrane surfaces, are discussed. The analysis is conducted on two candidate materials: La0.6Sr0.4Co0.2Fe0.8O3-delta and SrFeCo0.5Ox. Finally. experimental investigations...

  15. Synthesis of ceramic powder of TiO{sub 2} doped with Zr by the Pechini Method applied in ceramic membranes for water treatment; Sintese de pos ceramicos de TiO{sub 2} dopado com Zr obtido pelo Metodo Pechini aplicados em membranas ceramicas para tramento de agua

    Energy Technology Data Exchange (ETDEWEB)

    Farias, R.F.V.; Fernandes, M.S.M.; Silva, R.S.; Franca, K.B.; Lira, H.L.; Bonifacio, M.A.R., E-mail: raissavenuto@gmail.com, E-mail: maniza-f@hotmail.com, E-mail: raquel.ssb@hotmail.com, E-mail: kepler@labdes.ufcg.edu.br, E-mail: helio.lira@ufcg.edu.br, E-mail: m_aparecidaribeiro@yahoo.com.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2016-07-01

    This paper describes the synthesis of ceramic powder of TiO2 doped with Zr by the polymeric precursor method, also known as Pechini method applied in ceramic membranes for water treatment. Three compositions were synthesized according to the molar ratio Ti{sub x}-1Zr{sub x}O{sub 2} (x = 0.25, 0.50 and 0.75 moles), calcined at 700° C/1h. The samples were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM) and microbiological analysis. The presence of the doping element was not decisive in the average size of crystallite, which ranged from 5.5 to 11.3 nm. The SEM images showed clusters with uniform surface and granular aspect, it is still possible to see a clearly porous structure formed by clusters of uniform size for all samples. The microbiological analyses of powders have revealed that they have bactericidal properties. (author)

  16. Method of making sulfur-resistant composite metal membranes

    Science.gov (United States)

    Way, J Douglas [Boulder, CO; Lusk, Mark [Golden, CO; Thoen, Paul [Littleton, CO

    2012-01-24

    The invention provides thin, hydrogen-permeable, sulfur-resistant membranes formed from palladium or palladium-alloy coatings on porous, ceramic or metal supports. Also disclosed are methods of making these membranes via sequential electroless plating techniques, wherein the method of making the membrane includes decomposing any organic ligands present on the substrate, reducing the palladium crystallites on the substrate to reduced palladium crystallites, depositing a film of palladium metal on the substrate and then depositing a second, gold film on the palladium film. These two metal films are then annealed at a temperature between about 200.degree. C. and about 1200.degree. C. to form a sulfur-resistant, composite PdAu alloy membrane.

  17. Fouling in a MBR system with rotating membrane discs

    DEFF Research Database (Denmark)

    Jørgensen, Mads Koustrup; Bentzen, Thomas Ruby; Christensen, Morten Lykkegaard

    concentrations and a clear effluent with no bacteria present in the permeate [1]. However, the process performance is limited by membrane fouling, which results in a lower productivity and higher energy demand and hence places demands for limitation of fouling and/or cleaning of the membranes. One way to do...... uses rotating ceramic membrane discs for creation of shear, which can be changed by controlling the membrane rotation speed of the membrane. Furthermore, the influence of shear on fouling is studied at different radii from the center of rotation, by dividing membranes into different concentric rings......Membrane bioreactors (MBR) are an attractive alternative solution for municipal and industrial wastewater treatment. The MBR, which is a combination of a bioreactor for sludge degradation and a membrane for separation, has the advantages of a low footprint, ability to handle high sludge...

  18. Emulsification using microporous membranes

    Directory of Open Access Journals (Sweden)

    Goran T. Vladisavljević

    2011-10-01

    Full Text Available Membrane emulsification is a process of injecting a pure dispersed phase or pre-emulsion through a microporous membrane into the continuous phase. As a result of the immiscibility of the two phases, droplets of the dispersed phase are formed at the outlets of membrane pores. The droplets formed in the process are removed from the membrane surface by applying cross-flow or stirring of the continuous phase or using a dynamic (rotating or vibrating membrane. The most commonly used membrane for emulsification is the Shirasu Porous Glass (SPG membrane, fabricated through spinodal decomposition in a melt consisting of Japanese volcanic ash (Shirasu, boric acid and calcium carbonate. Microsieve membranes are increasingly popular as an alternative to highly tortuous glass and ceramic membranes. Microsieves are usually fabricated from nickel by photolithography and electroplating or they can be manufactured from silicon nitride via Reactive Ion Etching (RIE. An advantage of microsieves compared to the SPG membrane is in much higher transmembrane fluxes and higher tolerance to fouling by the emulsion ingredients due to the existence of short, straight through pores. Unlike conventional emulsification devices such as high-pressure valve homogenisers and rotor-stator devices, membrane emulsification devices permit a precise control over the mean pore size over a wide range and during the process insignificant amount of energy is dissipated as heat. The drop size is primarily determined by the pore size, but it depends also on other parameters, such as membrane wettability, emulsion formulation, shear stress on the membrane surface, transmembrane pressure, etc.

  19. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Science.gov (United States)

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  20. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  1. High performance protonic ceramic membrane fuel cells (PCMFCs) with Sm{sub 0.5}Sr{sub 0.5}CoO{sub 3-{delta}} perovskite cathode

    Energy Technology Data Exchange (ETDEWEB)

    Ding Hanping [Department of Mechanical Engineering, University of South Carolina, Columbia, SC 29208 (United States); Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei 230026 (China); Xue Xingjian, E-mail: Xue@cec.sc.ed [Department of Mechanical Engineering, University of South Carolina, Columbia, SC 29208 (United States); Liu Xingqin; Meng Guangyao [Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei 230026 (China)

    2010-04-02

    Protonic ceramic membrane fuel cells (PCMFCs) based on proton-conducting electrolytes have attracted much attention because of many advantages, such as low activation energy and high energy efficiency. A stable, easily sintered perovskite oxide BaCe{sub 0.5}Zr{sub 0.3}Y{sub 0.16}Zn{sub 0.04}O{sub 3-{delta}} (BCZYZ) as electrolyte for proton-conducting solid oxide fuel cells (SOFCs) with Sm{sub 0.5}Sr{sub 0.5}CoO{sub 3-{delta}} (SSC) composite cathode is investigated. By fabricating thin membrane BCZYZ electrolyte ({approx}20 {mu}m) synthesized by a modified Pechini method on NiO-BCZYZ anode support, PCMFCs are assembled and tested by selecting SSC perovskite cathode with high mixed ionic and electronic conductivities. An open-circuit potential of 1.015 V, a maximal power density of 528 mW cm{sup -2}, and a low polarization resistance of the electrodes of 0.15 {Omega} cm{sup 2} is achieved at 700 {sup o}C. The results indicate that BCZYZ proton-conducting electrolyte with SSC cathode is a promising material system for SOFCs.

  2. Advanced industrial ceramic heat pipe recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Strumpf, H.J.; Stillwagon, T.L.; Kotchick, D.M.; Coombs, M.G.

    1988-01-01

    This paper summarizes the results of an investigation involving the use of ceramic heat pipe recuperators for high-temperature heat recovery from industrial furnaces. The function of the recuperator is to preheat combustion air with furnace exhaust gas. The heat pipe recuperator comprises a bundle of individual ceramic heat pipes acting in concert, with a partition separating the air and exhaust gas flow streams. Because each heat pipe is essentially an independent heat exchanger, the failure of a single tube does not compromise recuperator integrity, has only a minimal effect on overall heat exchanger performance and enables easier replacement of individual heat pipes. In addition, the heat pipe acts as an essentially isothermal heat transfer device, leading to a high thermodynamic efficiency. Cost estimates developed for heat pipe recuperator systems indicate favorable payback periods. Laboratory studies have demonstrated the feasibility of fabricating the required ceramic tubes, coating the inside of the tubes with CVD tungsten, and sealing the heat pipe with an electron-beam-welded or vacuum-brazed end cap.

  3. Surface modification of ceramics. Ceramics no hyomen kaishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

    1993-07-05

    Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

  4. Electrical properties and flux performance of composite ceramic hydrogen separation membranes

    DEFF Research Database (Denmark)

    Fish, J.S.; Ricote, Sandrine; O'Hayre, R.

    2015-01-01

    The electrical properties and hydrogen permeation flux behavior of the all-ceramic protonic/electronic conductor composite BaCe0.2Zr0.7Y0.1O3-δ/Sr0.95Ti0.9Nb0.1O3-δ (BCZY27/STN95: BS27) are evaluated. Conductivity and hydrogen permeability are examined as a function of phase volume ratios. Total ...

  5. A Catalytically Active Membrane Reactor for Fast, Highly Exothermic, Heterogeneous Gas Reactions. A Pilot Plant Study

    NARCIS (Netherlands)

    Veldsink, Jan W.; Versteeg, Geert F.; Swaaij, Wim P.M. van

    1995-01-01

    Membrane reactors have been frequently studied because of their ability to combine chemical activity and separation properties into one device. Due to their thermal stability and mechanical strength, ceramic membranes are preferred over polymeric ones, but small transmembrane fluxes obstruct a

  6. Study on an integrated process combining ozonation with ceramic ultra-filtration for decentralized supply of drinking water.

    Science.gov (United States)

    Zhu, Jia; Fan, Xiao J; Tao, Yi; Wei, De Q; Zhang, Xi H

    2014-09-19

    An integrated process was specifically developed for the decentralized supply of drinking water from micro-polluted surface water in the rural areas of China. The treatment process combined ozonation with ceramic ultra-filtration (UF), coagulation for pre-treatment and granular activated carbon filtration. A flat-sheet ceramic membrane was used with a cut-off of 60 nm and the measurement of 254 mm (length) × 240 mm (width) × 6 mm (thickness). Ozonation and ceramic UF was set up whthin one reactor. The experimental results showed that the removal efficiencies of the dissolved organic carbon (DOC) and the formation potential of trihalomethanes (THMs), haloacetic acids (HAAs) and ammonia were 80%, 76%, 70% and 90%, respectively; that the turbidity of the product water was below 0.2 NTU and the particle count number (particles larger than 2 μm) was less than 50 counts per mL. The result also showed that all the pathogenic microorganisms were retained by the ceramic and that UF. Ozonation played a critical role in the control of membrane fouling and the removal of contaminants. Exactly, the membrane fouling can be controlled in situ with 3 mg L(-1) ozone at the permeate flux of 80 L m(-2) h(-1), yet the required dosage of ozone was dependent on the quality of the raw water. Therefore, this study is able to provide a highly compacted system for decentralized supply of high-quality drinking water in terms of both chemical and microbiological safety for the rural areas in China.

  7. Strength characterization of tubular ceramic materials by flexure of semi-cylindrical specimens

    DEFF Research Database (Denmark)

    Kwok, Kawai; Kiesel, Lutz; Frandsen, Henrik Lund

    2014-01-01

    Mechanical strength at elevated temperatures and operating atmospheres needs to be characterized during development of tubular ceramic components for advanced energy technologies. Typical procedures are time-consuming because a large number of tests are required for a reliable statistical strength...... characterization and every specimen has to be subjected to the process conditions individually. This paper presents an efficient strength characterization methodology for tubular ceramics. The methodology employs flexure of semi-cylindrical specimens as the strength test and implements the tests within a facility...... conducted on oxygen transport membrane materials at room temperature and 850°C....

  8. Development of tools for radiographic defects scanning in ceramic materials

    International Nuclear Information System (INIS)

    Lipnik, Boris.

    1994-03-01

    This work is concentrated on implementation of the most used non-destructive technique - radiography to quality control of structural ceramics. The present thesis deals with microfocus radiographic evaluation of ceramics produced by slip casting method. Radiographic processes are examined relying on image processing by algorithms expanded from others developed for tomographic images of non ceramics objects. At the first stage experiments aimed for characterization of a real-time microfocus radiographic system were carried out. The question of signal-to-noise ratio referring to a defect's detection limit was explored. Arithmetic image operations were used to correct for the background variations. At the second stage microfocus radiographs of: ceramics were systematically processed and analyzed by means of regularization and 'weak membrane' algorithms. The images were considerably improved and it resulted in identification and dimension extraction of defects as small as 40 pico meter . The usefulness of pseudocoloring methods was explored to obtain a fast assessment of gray level variations and to detect more details in the initial digital image. The potential for practical application was found to be very reasonable. The problems experienced were discussed along with suggestions for further studies and improvement

  9. Synthesis of a composite inorganic membrane for the separation of nitrogen, tetrafluoromethane and hexafluoropropylene

    Directory of Open Access Journals (Sweden)

    Hertzog Bissett

    2013-09-01

    Full Text Available The advanced use of inorganic membranes, such as zeolites, in large-scale industrial processes is hindered by the inability to manufacture continuous and defect-free membranes. We therefore aimed to construct such a defect-free membrane. Various zeolites were synthesised on the inner surface of ?-alumina support tubes by a hydrothermal process. Gas permeation properties were investigated at 298 K for single component systems of N2, CF4 and C3F6. Ideal selectivities lower than Knudsen selectivities were obtained as a result of defects from intercrystalline slits and crack formation during synthesis and template removal. A composite ceramic membrane consisting of a ceramic support structure, a mordenite framework inverted intermediate zeolite layer and a Teflon AF 2400 top layer was developed to improve separation. The Teflon layer sealed possible defects present in the separation layer forcing the gas molecules to follow the path through the zeolite pores. Ideal selectivities of 88 and 71 were obtained for N2/CF4 and N2/C3F6 respectively. Adsorption experiments performed on materials present in the membrane structure suggested that although adsorption of C3F6 onto Teflon AF 2400 compared to CF4 results in a considerable contribution to permeation for the composite ceramic membrane, the sealing effect of the zeolite layer by the Teflon layer is the reason for the large N2/CF4 and N2/C3F6 selectivities obtained. The Teflon layer effectively sealed intercrystalline areas in-between zeolite crystals, which resulted in high ideal selectivies for N2/CF4 and N2/C3F6.

  10. Finite element analysis of reticulated ceramics under compression

    International Nuclear Information System (INIS)

    D’Angelo, Claudio; Ortona, Alberto; Colombo, Paolo

    2012-01-01

    Graphical abstract: - Abstract: This paper shows how finite element analysis can be used to study the effect of the morphological features of reticulated ceramics on their mechanical properties under compression. Quantitative morphological data, obtained by X-ray computed tomography (XCT) for a commercially available Si–SiC foam produced by the replica method, have been linked to a set of computer generated cells in which one morphological parameter was varied at a time. The findings indicate how the modification of some morphological features, which depend on the careful selection of appropriate and specific processing parameters, would enable the production of ceramic foams possessing higher strength for a given total porosity value.

  11. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2009-01-01

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  12. Enabling Technology for Thermal Protection on HIAD and Other Hypersonic Missions, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — S. D. Miller and Associates proposes to investigate a new class of thermal insulations that will enable thermal protection systems (TPS) on ceramic matrix composite...

  13. Microstructured Electrolyte Membranes to Improve Fuel Cell Performance

    Science.gov (United States)

    Wei, Xue

    Fuel cells, with the advantages of high efficiency, low greenhouse gas emission, and long lifetime are a promising technology for both portable power and stationary power sources. The development of efficient electrolyte membranes with high ionic conductivity, good mechanical durability and dense structure at low cost remains a challenge to the commercialization of fuel cells. This thesis focuses on exploring novel composite polymer membranes and ceramic electrolytes with the microstructure engineered to improve performance in direct methanol fuel cells (DMFCs) and solid oxide fuel cells (SOFCs), respectively. Polymer/particle composite membranes hold promise to meet the demands of DMFCs at lower cost. The structure of composite membranes was controlled by aligning proton conducting particles across the membrane thickness under an applied electric field. The field-induced structural changes caused the membranes to display an enhanced water uptake, proton conductivity, and methanol permeability in comparison to membranes prepared without an applied field. Although both methanol permeability and proton conductivity are enhanced by the applied field, the permeability increase is relatively lower than the proton conductivity improvement, which results in enhanced proton/methanol selectivity and improved DMFC performance. Apatite ceramics are a new class of fast ion conductors being studied as alternative SOFC electrolytes in the intermediate temperature range. An electrochemical/hydrothermal deposition method was developed to grow fully dense apatite membranes containing well-developed crystals with c-axis alignment to promote ion conductivity. Hydroxyapatite seed crystals were first deposited onto a metal substrate electrochemically. Subsequent ion substitution during the hydrothermal growth process promoted the formation of dense, fully crystalline films with microstructure optimal for ion transport. The deposition parameters were systematically investigated, such as

  14. Giant plasma membrane vesicles: models for understanding membrane organization.

    Science.gov (United States)

    Levental, Kandice R; Levental, Ilya

    2015-01-01

    The organization of eukaryotic membranes into functional domains continues to fascinate and puzzle cell biologists and biophysicists. The lipid raft hypothesis proposes that collective lipid interactions compartmentalize the membrane into coexisting liquid domains that are central to membrane physiology. This hypothesis has proven controversial because such structures cannot be directly visualized in live cells by light microscopy. The recent observations of liquid-liquid phase separation in biological membranes are an important validation of the raft hypothesis and enable application of the experimental toolbox of membrane physics to a biologically complex phase-separated membrane. This review addresses the role of giant plasma membrane vesicles (GPMVs) in refining the raft hypothesis and expands on the application of GPMVs as an experimental model to answer some of key outstanding problems in membrane biology. Copyright © 2015 Elsevier Inc. All rights reserved.

  15. Alkali-assisted membrane cleaning for fouling control of anaerobic ceramic membrane bioreactor.

    Science.gov (United States)

    Mei, Xiaojie; Quek, Pei Jun; Wang, Zhiwei; Ng, How Yong

    2017-09-01

    In this study, a chemically enhanced backflush (CEB) cleaning method using NaOH solution was proposed for fouling mitigation in anaerobic membrane bioreactors (AnMBRs). Ex-situ cleaning tests revealed that NaOH dosages ranging from 0.05 to 1.30mmol/L had positive impacts on anaerobic biomass, while higher dosages (>1.30mmol/L) showed inhibition and/or toxic impacts. In-situ cleaning tests showed that anaerobic biomass could tolerate much higher NaOH concentrations due to the alkali consumption by anaerobic process and/or the buffering role of mixed liquor. More importantly, 10-20mmol-NaOH/L could significantly reduce membrane fouling rates (4-5.5 times over the AnMBR with deionized water backflush) and slightly improve methanogenic activities. COD removal efficiencies were over 87% and peaked at 20mmol-NaOH/L. However, extremely high NaOH concentration had adverse effects on filtration and treatment performance. Economic analysis indicated that 12mmol/L of NaOH was the cost-efficient and optimal fouling-control dosage for the CEB cleaning. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Clarification of purple cactus pear juice using microfiltration membranes to obtain a solution of betalain pigments

    Directory of Open Access Journals (Sweden)

    Cristina VERGARA

    2015-09-01

    Full Text Available Summary Betalains are fruit pigments possessing health-giving properties. To isolate the pigments, the juice must be separated from the fruit matrix, which contains biopolymers. The aim of this study was to clarify cactus pear juice by microfiltration to obtain a clarified juice containing betalains. For this purpose, two 0.2 µm pore size microfiltration membranes (ceramic and polymeric were tested. The permeates were clear, free of turbidity and high in betalains (20%, also containing polyphenols and antioxidant activity, whereas the retained fractions were high in mucilage. The best separation was obtained using the ceramic membrane.

  17. Ultrasonic control of ceramic membrane fouling: Effect of particle characteristics.

    Science.gov (United States)

    Chen, Dong; Weavers, Linda K; Walker, Harold W

    2006-02-01

    In this study, the effect of particle characteristics on the ultrasonic control of membrane fouling was investigated. Ultrasound at 20 kHz was applied to a cross-flow filtration system with gamma-alumina membranes in the presence of colloidal silica particles. Experimental results indicated that particle concentration affected the ability of ultrasound to control membrane fouling, with less effective control of fouling at higher particle concentrations. Measurements of sound wave intensity and images of the cavitation region indicated that particles induced additional cavitation bubbles near the ultrasonic source, which resulted in less turbulence reaching the membrane surface and subsequently less effective control of fouling. When silica particles were modified to be hydrophobic, greater inducement of cavitation bubbles near the ultrasonic source occurred for a fixed concentration, also resulting in less effective control of fouling. Particle size influenced the cleaning ability of ultrasound, with better permeate recovery observed with larger particles. Particle size did not affect sound wave intensity, suggesting that the more effective control of fouling by large particles was due to greater lift and cross-flow drag forces on larger particles compared to smaller particles.

  18. Current strategies for protein production and purification enabling membrane protein structural biology.

    Science.gov (United States)

    Pandey, Aditya; Shin, Kyungsoo; Patterson, Robin E; Liu, Xiang-Qin; Rainey, Jan K

    2016-12-01

    Membrane proteins are still heavily under-represented in the protein data bank (PDB), owing to multiple bottlenecks. The typical low abundance of membrane proteins in their natural hosts makes it necessary to overexpress these proteins either in heterologous systems or through in vitro translation/cell-free expression. Heterologous expression of proteins, in turn, leads to multiple obstacles, owing to the unpredictability of compatibility of the target protein for expression in a given host. The highly hydrophobic and (or) amphipathic nature of membrane proteins also leads to challenges in producing a homogeneous, stable, and pure sample for structural studies. Circumventing these hurdles has become possible through the introduction of novel protein production protocols; efficient protein isolation and sample preparation methods; and, improvement in hardware and software for structural characterization. Combined, these advances have made the past 10-15 years very exciting and eventful for the field of membrane protein structural biology, with an exponential growth in the number of solved membrane protein structures. In this review, we focus on both the advances and diversity of protein production and purification methods that have allowed this growth in structural knowledge of membrane proteins through X-ray crystallography, nuclear magnetic resonance (NMR) spectroscopy, and cryo-electron microscopy (cryo-EM).

  19. Obtenção e caracterização de membranas cerâmicas tubulares a partir de massas incorporadas com argila, caulim e quartzo Preparation and characterization of tubular ceramic membranes using mass incorporated with clay, kaolin and quartz

    Directory of Open Access Journals (Sweden)

    A. C. Chaves

    2013-03-01

    Full Text Available A tecnologia que envolve a utilização de membranas cerâmicas tem nas ultimas décadas se transformado numa importante técnica de separação. Os principais motivos no avanço dessa tecnologia estão relacionados ao fato de que trabalham sem a adição de agentes químicos, baixo consumo de energia, facilidade de processamento e arranjos físicos compactos. Hoje a principal preocupação no desenvolvimento dessas membranas é minimização dos custos e a obtenção de processos de produção mais eficientes. Diante disto, a utilização de matérias-primas naturais vem como uma alternativa para obtenção de membranas cerâmicas, utilizando como método de produção a extrusão. Visando contribuir com a pesquisa tecnológica, o presente trabalho teve como objetivo a utilização de matérias-primas naturais, tais como argila, quartzo e caulim na confecção em escala laboratorial de membranas cerâmicas tubulares utilizando como processo de produção a extrusão. A massa cerâmica foi submetida às caracterizações: física e mineralógica através de ensaios de análise granulométrica, termogravimétrica, difração de raios X e análise química por fluorescência de raios X. As amostras foram sinterizadas a 800, 900, 1000 e 1100 ºC com o objetivo de verificar a influência nas características das membranas. As membranas cerâmicas obtidas foram caracterizadas por microscopia eletrônica de varredura e porosimetria por intrusão de mercúrio, sendo possível verificar a ausência de defeitos e trincas em sua estrutura. Com relação à análise de porosimetria, foram observados poros na faixa de ultrafiltração.The technology that involves the use of ceramic membranes has become in the last decades an important separation technique. The main reasons in the advance of this technology are related to the fact that work without addition of chemical reagents, low consumption of energy, ease to processing and compact physical arrangements

  20. Cyclic mechanical fatigue in ceramic-ceramic composites: an update

    International Nuclear Information System (INIS)

    Lewis, D. III

    1983-01-01

    Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

  1. Thermochemistry of brazing ceramics and metals in air

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

    2011-08-15

    Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

  2. Integration Science and Technology of Advanced Ceramics for Energy and Environmental Applications

    Science.gov (United States)

    Singh, M.

    2012-01-01

    The discovery of new and innovative materials has been known to culminate in major turning points in human history. The transformative impact and functional manifestation of new materials have been demonstrated in every historical era by their integration into new products, systems, assemblies, and devices. In modern times, the integration of new materials into usable products has a special relevance for the technological development and economic competitiveness of industrial societies. Advanced ceramic technologies dramatically impact the energy and environmental landscape due to potential wide scale applications in all aspects of energy production, storage, distribution, conservation, and efficiency. Examples include gas turbine propulsion systems, fuel cells, thermoelectrics, photovoltaics, distribution and transmission systems based on superconductors, nuclear power generation, and waste disposal. Robust ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic components starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance under different operating conditions, the detailed understanding of various thermochemical and thermomechanical factors is critical. Different approaches are required for the integration of ceramic-metal and ceramic-ceramic systems across length scales (macro to nano). In this presentation, a few examples of integration of ceramic to metals and ceramic to ceramic systems will be presented. Various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and

  3. Hydrogen purifier module with membrane support

    Science.gov (United States)

    A hydrogen purifier utilizing a hydrogen-permeable membrane to purify hydrogen from mixed gases containing hydrogen is disclosed. Improved mechanical support for the permeable membrane is described, enabling forward or reverse differential pressurization of the membrane, which further stabilizes the membrane from wrinkling upon hydrogen uptake.

    2012-07-24

    A hydrogen purifier utilizing a hydrogen-permeable membrane to purify hydrogen from mixed gases containing hydrogen is disclosed. Improved mechanical support for the permeable membrane is described, enabling forward or reverse differential pressurization of the membrane, which further stabilizes the membrane from wrinkling upon hydrogen uptake.

  4. The Evaluations of Hydrogen Permeation and Life Cycle Assessment on Nanocrystallined TiN-BCY Hydrogen Membrane.

    Science.gov (United States)

    Lee, Soo-Sun; Hong, Tae-Whan

    2016-02-01

    Recently, Membrane technologies are used for the separation of mixtures in various industries. The promising method to reduce the CO2 emission and production of H2 from the coal based power plants is membrane separation with polymer, metal, ceramic and cermet materials. In this study, TiN ceramic material was selected, that is much less expensive than Pd. Also it has resistance to acids and chemically steady. Yttrium doped barium cerate (BCY) is a proton conductor. This perovskite exhibit both high proton conductivity and thermodynamic stability. But its chemical stability is very low under real operating environments. Thus, TiN-BCY may provide'a new membrane material for application. Life cycle assessment (LCA) based on fabrication of membrane and it was carried out to evaluate the energy demand and environmental impact. The analysis is performed according to the recommendations of ISO norms 14040 and obtained using the Gabi 6 software. This LCA will contribute to optimizing the eco-design, reducing the energy consumption and pollutant emissions during the eco-profiles of the TiN-BCY membrane.

  5. Production of Biodiesel Using a Membrane Reactor to Minimize Separation Cost

    Science.gov (United States)

    Olagunju, O. A.; Musonge, P.

    2017-07-01

    This study investigates the performance of a packed bed membrane reactor in the transesterification process of triglycerides to methyl ester using soyabean oil as feedstock. A TiO2/Al2O3 ceramic microporous membrane was selected due to its chemical inert nature and thermal stability to selectively remove the product from the reaction medium. CaO impregnated on the surface of activated carbon was packed into the membrane and acted as catalyst. The synthesized catalyst had a total loading of 40.50 % and was characterized by XRD and temperature-programmed desorption of CO2 (CO2-TPD). The crude biodiesel produced was micro-filtered by the ceramic membrane with a pore size of 0.02 μm to retain the unreacted oil and free glycerol, at the transmembrane pressure of 100 KPa. The best condition was achieved with a temperature of 65 °C, methanol/oil molar ratio of 6:1 for 150 minutes, which resulted in the highest FAME yield of 94 %. Methyl ester produced met the ASTM D6751 and SANS 1935 specifications. The product obtained was mainly composed of methyl esters. Glycerol was not detected in the product stream due to the ability of the membrane to retain the glycerol and the unreacted oil in the medium, which solved the issue of glycerol separation from biodiesel.

  6. Functionalized ultra-porous titania nanofiber membranes as nuclear waste separation and sequestration scaffolds for nuclear fuels recycle.

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Haiqing; Bell, Nelson S; Cipiti, Benjamin B.; Lewis, Tom Goslee,; Sava, Dorina Florentina; Nenoff, Tina Maria

    2012-09-01

    Advanced nuclear fuel cycle concept is interested in reducing separations to a simplified, one-step process if possible. This will benefit from the development of a one-step universal getter and sequestration material so as a simplified, universal waste form was proposed in this project. We have developed a technique combining a modified sol-gel chemistry and electrospinning for producing ultra-porous ceramic nanofiber membranes with controllable diameters and porous structures as the separation/sequestration materials. These ceramic nanofiber materials have been determined to have high porosity, permeability, loading capacity, and stability in extreme conditions. These porous fiber membranes were functionalized with silver nanoparticles and nanocrystal metal organic frameworks (MOFs) to introduce specific sites to capture gas species that are released during spent nuclear fuel reprocessing. Encapsulation into a durable waste form of ceramic composition was also demonstrated.

  7. A model to enable indirect manufacturing options transactions between organisations: An application to the ceramic industry

    International Nuclear Information System (INIS)

    Rodriguez-Rodriguez, R.; Gomez-Gasquet, P.; Oltra-Badenes, R. F.

    2014-01-01

    In the current competitive contexts, it is widely accepted and proved that inter-enterprise collaboration lead in many occasions to better results. The Spanish ceramic industry must improve, dropping its manufacturing costs in order to be able to compete with low cost products coming from Asia. In this sense, this work presents the main results obtained from applying an innovative model, which facilitates the transfer of manufacturing options between two ceramic enterprises that share a common supplier in the scenario where one of them needs more manufacturing capacity than the one booked according to its demand forecast and the another need less. Then, some decisional mechanisms are applied, which output the values for certain parameters in order to augment the benefit of all the three participants. With the application of this model better organisational results both economic and of service level are achieved. (Author)

  8. FY 1998 report on the results of R and D projects by local consortiums for immediate effects. Development of woody ceramics and application to building parts; 1998 nendo woody ceramics no sosei to kenchiku buzai nado eno oyo seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The R and D project has been implemented for developing materials for, e.g., light, highly heat-insulating and energy-saving type building parts (e.g., roofing tiles and tiles), and light tableware having warmness of wood. The stock materials for china and porcelain, roofing tile clay, tiles and cement are dispersed with hollow microcapsules as the filler, which are of glassy balloons thermally treated to be highly functional, in order to develop superlight, highly heat insulating and high-strength materials. For development of the woody ceramic materials, the microcapsules are investigated for size, thickness, thermal shrinkage, fusibility, compressive stress, reinforcing mechanisms, and monodispersibility. Also investigated are optimization of material formability, development of commercial ceramics and evaluation of their marketability, decoration techniques, antimicrobial membrane materials and their immobilization techniques, development of antimicrobial ceramic tiles, evaluation of the antimicrobial membranes, evaluation of resistance to microwaves, and so on. The efforts are also directed to researches on fundamental techniques for woody tile clay, and R and D of the application techniques and products of the woody cement. (NEDO)

  9. A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing

    Science.gov (United States)

    Grady, Joseph E.; Halbig, Michael C.; Singh, Mrityunjay

    2015-01-01

    In a NASA Aeronautics Research Institute (NARI) sponsored program entitled "A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing", evaluation of emerging materials and additive manufacturing technologies was carried out. These technologies may enable fully non-metallic gas turbine engines in the future. This paper highlights the results of engine system trade studies which were carried out to estimate reduction in engine emissions and fuel burn enabled due to advanced materials and manufacturing processes. A number of key engine components were identified in which advanced materials and additive manufacturing processes would provide the most significant benefits to engine operation. In addition, feasibility of using additive manufacturing technologies to fabricate gas turbine engine components from polymer and ceramic matrix composite were demonstrated. A wide variety of prototype components (inlet guide vanes (IGV), acoustic liners, engine access door) were additively manufactured using high temperature polymer materials. Ceramic matrix composite components included first stage nozzle segments and high pressure turbine nozzle segments for a cooled doublet vane. In addition, IGVs and acoustic liners were tested in simulated engine conditions in test rigs. The test results are reported and discussed in detail.

  10. Method of forming a ceramic matrix composite and a ceramic matrix component

    Science.gov (United States)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  11. CO2 sorption of a ceramic separation membrane

    NARCIS (Netherlands)

    Wormeester, Herbert; Benes, Nieck Edwin; Spijksma, G.I.; Verweij, H.; Poelsema, Bene

    2004-01-01

    The ellipsometric characterization of the CO2 sorption of a silica membrane provides a fast and accurate technique for the characterization of maximum sorption and the heat of adsorption. Both parameters are evaluated for the 73 nm thick silica layer as well as the 1650 nm thick supporting γ-layer.

  12. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  13. Edible Oil Industry Wastewater Treatment by Microfiltration with Ceramic Membrane

    OpenAIRE

    Zita Šereš; Dragana Šoronja Simović; Ljubica Dokić; Lidietta Giorno; Biljana Pajin; Cecilia Hodur; Nikola Maravić

    2016-01-01

    Membrane technology is convenient for separation of suspended solids, colloids and high molecular weight materials that are present. The idea is that the waste stream from edible oil industry, after the separation of oil by using skimmers is subjected to microfiltration and the obtained permeate can be used again in the production process. The wastewater from edible oil industry was used for the microfiltration. For the microfiltration of this effluent a tubular membrane was used with a pore ...

  14. CROSS-FLOW ULTRAFILTRATION OF SECONDARY EFFLUENTS. MEMBRANE FOULING ANALYSIS

    Directory of Open Access Journals (Sweden)

    Luisa Vera

    2014-12-01

    Full Text Available The application of cross-flow ultrafiltration to regenerate secondary effluents is limited by membrane fouling. This work analyzes the influence of the main operational parameters (transmembrane pressure and cross-flow velocity about the selectivity and fouling observed in an ultrafiltration tubular ceramic membrane. The experimental results have shown a significant retention of the microcolloidal and soluble organic matter (52 – 54% in the membrane. The fouling analysis has defined the critical operational conditions where the fouling resistance is minimized. Such conditions can be described in terms of a dimensionless number known as shear stress number and its relationship with other dimensionless parameter, the fouling number.

  15. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  16. Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

    Science.gov (United States)

    Kunkel, Nathalie; Ferrier, Alban; Thiel, Charles W.; Ramírez, Mariola O.; Bausá, Luisa E.; Cone, Rufus L.; Ikesue, Akio; Goldner, Philippe

    2015-09-01

    Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu3+ doped Y 2O3 transparent ceramics. This result is obtained on the 7F0→5D0 transition in Eu3+ doped Y 2O3 ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ˜15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu3+ concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

  17. Reducing the pollutant load of olive mill wastewater by photocatalytic membranes and monitoring the process using both tyrosinase biosensor and COD test

    Science.gov (United States)

    Martini, Elisabetta; Tomassetti, Mauro; Campanella, Luigi; Fortuna, Antonio

    2013-12-01

    Photocatalytic technique had already been employed in the treatment of olive mill wastewater (OMW) using the photocatalysis in suspension. The coupling of photocatalytic and membrane techniques should result in a very powerful process bringing great innovation to OMW depollution. Despite the potential advantages using these hybrid photoreactors, research on the combined use of photocatalysis and membranes has so far not been sufficiently developed. The present paper describes a study to assess the photocatalytic efficacy of a new ceramic membrane containing titanium dioxide, irradiated by UV light, used to abate the pollutant load of olive mill wastewater. Good results were obtained (more than 90% of the phenol content was removed and the COD decrease was of the order of 46-51 % in 24 h) particularly using the ceramic membrane compared with those offered by analogous catalytic membranes made of metallic or polymeric materials.

  18. Reducing the pollutant load of olive mill wastewater by photocatalytic membranes and monitoring the process using both tyrosinase biosensor and COD test

    Science.gov (United States)

    Martini, Elisabetta; Tomassetti, Mauro; Campanella, Luigi; Fortuna, Antonio

    2013-01-01

    Photocatalytic technique had already been employed in the treatment of olive mill wastewater (OMW) using the photocatalysis in suspension. The coupling of photocatalytic and membrane techniques should result in a very powerful process bringing great innovation to OMW depollution. Despite the potential advantages using these hybrid photoreactors, research on the combined use of photocatalysis and membranes has so far not been sufficiently developed. The present paper describes a study to assess the photocatalytic efficacy of a new ceramic membrane containing titanium dioxide, irradiated by UV light, used to abate the pollutant load of OMW. Good results were obtained (more than 90% of the phenol content was removed and the COD decrease was of the order of 46–51% in 24 h) particularly using the ceramic membrane compared with those offered by analogous catalytic membranes made of metallic or polymeric materials. PMID:24790964

  19. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  20. A Li-Garnet composite ceramic electrolyte and its solid-state Li-S battery

    Science.gov (United States)

    Huang, Xiao; Liu, Cai; Lu, Yang; Xiu, Tongping; Jin, Jun; Badding, Michael E.; Wen, Zhaoyin

    2018-04-01

    A high strength Li-Garnet solid electrolyte composite ceramic is successfully prepared via conventional solid state method with Li6.4La3Zr1.4Ta0.6O12 and nano MgO powders. Well sintered ceramic pellets and bars are obtained with 0-9 wt.% MgO. Fracture strength is approximately 135 MPa for composite ceramics with 5-9 wt.% MgO, which is ∼50% higher than that of pure Li6.4La3Zr1.4Ta0.6O12 (90 MPa). Lithium-ion conductivity of the composite is above 5 × 10-4 S cm-1 at room temperature; comparable to the pure Li6.4La3Zr1.4Ta0.6O12 material. SEM cross-sections of the composite ceramic shows a much more uniform microstructure comparing with pure ones, owing to the grain growth inhibition effect of the MgO second phase. A battery cell consisting of Li/composite ceramics/Sulfur-Carbon at 25 °C exhibits a capacity of 685 mAh g-1 at 0.2 C at the 200th cycle, while maintaining a coulombic efficiency of 100%. These results indicate that the composite ceramic Li6.4La3Zr1.4Ta0.6O12-MgO is promising for the production of electrolyte membrane and fabrication of Li-Sulfur batteries.

  1. Gas pollutant cleaning by a membrane reactor

    Directory of Open Access Journals (Sweden)

    Kaldis Sotiris

    2006-01-01

    Full Text Available An alternative technology for the removal of gas pollutants at the integrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with a simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al2O3 catalyst was prepared by the dry and wet impregnation method and characterized by the inductively coupled plasma method, scanning electron microscopy, X-ray diffraction, and N2 adsorption before and after activation. Commercially available a-Al2O3 membranes were also characterized and the permeabilities and permselectivities of H2, N2, and CO2 were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. .

  2. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  3. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  4. Cold Gas-Sprayed Deposition of Metallic Coatings onto Ceramic Substrates Using Laser Surface Texturing Pre-treatment

    Science.gov (United States)

    Kromer, R.; Danlos, Y.; Costil, S.

    2018-04-01

    Cold spraying enables a variety of metals dense coatings onto metal surfaces. Supersonic gas jet accelerates particles which undergo with the substrate plastic deformation. Different bonding mechanisms can be created depending on the materials. The particle-substrate contact time, contact temperature and contact area upon impact are the parameters influencing physicochemical and mechanical bonds. The resultant bonding arose from plastic deformation of the particle and substrate and temperature increasing at the interface. The objective was to create specific topography to enable metallic particle adhesion onto ceramic substrates. Ceramic did not demonstrate deformation during the impact which minimized the intimate bonds. Laser surface texturing was hence used as prior surface treatment to create specific topography and to enable mechanical anchoring. Particle compressive states were necessary to build up coating. The coating deposition efficiency and adhesion strength were evaluated. Textured surface is required to obtain strong adhesion of metallic coatings onto ceramic substrates. Consequently, cold spray coating parameters depend on the target material and a methodology was established with particle parameters (diameters, velocities, temperatures) and particle/substrate properties to adapt the surface topography. Laser surface texturing is a promising tool to increase the cold spraying applications.

  5. Polyethyleneglycol grafting of γ-alumina membranes for solvent resistant nanofiltration

    NARCIS (Netherlands)

    Tanardi, Cheryl; Catana, Romina; Barboiu, Mihai; Ayral, André; Vankelecom, Ivo F.J.; Nijmeijer, Arian; Winnubst, Aloysius J.A.

    2016-01-01

    A method is presented for grafting mesoporous g-alumina (pore size 5 nm), supported on an a-alumina ceramic membrane, with polyethylene glycols (PEG). The grafting performance of g-Al2O3 powders with various PEG grafting agents, having different molecular weights, alkoxy groups, and ureido

  6. Ceramic Technologies for Sustainability: Perspectives from Siemens Corporate Technology

    Energy Technology Data Exchange (ETDEWEB)

    Rossner, W, E-mail: wolfgang.rossner@siemens.com [Ceramic Materials and Devices, Siemens AG, Corporate Technology, 81739 Munich (Germany)

    2011-05-15

    Climate change, environmental care, energy efficiency, scarcity of resources, population growth, demographic change, urbanization and globalization are the most pressing questions in the coming century. They will have an effect on all regions and groups of global society. Effective solutions will require immediate, efficient and concerted activities in all areas at the social, economic and environmental level. Since the 1980s it has been understood that developments should examine their sustainability more seriously to ensure that they do not compromise the ability of future generations to meet their own needs. This has also attributes to the sustainability demand of ceramic technologies. In the last decades a wide variety of ceramics developments have been brought to the markets, ranging from human implants to thermal barrier coatings in fossil power plants. There are innovative developments which should enter the market within the next years like solid oxide fuel cells or separation membranes for gas and liquids. Further ahead there will be ceramics with self-adapting, self-healing and multifunctional features to generate novel applications to save energy and to reduce carbon footprints across the entire value creation process of energy, industry, transportation and manufacturing.

  7. Ceramic Technologies for Sustainability: Perspectives from Siemens Corporate Technology

    Science.gov (United States)

    Rossner, W.

    2011-05-01

    Climate change, environmental care, energy efficiency, scarcity of resources, population growth, demographic change, urbanization and globalization are the most pressing questions in the coming century. They will have an effect on all regions and groups of global society. Effective solutions will require immediate, efficient and concerted activities in all areas at the social, economic and environmental level. Since the 1980s it has been understood that developments should examine their sustainability more seriously to ensure that they do not compromise the ability of future generations to meet their own needs. This has also attributes to the sustainability demand of ceramic technologies. In the last decades a wide variety of ceramics developments have been brought to the markets, ranging from human implants to thermal barrier coatings in fossil power plants. There are innovative developments which should enter the market within the next years like solid oxide fuel cells or separation membranes for gas and liquids. Further ahead there will be ceramics with self-adapting, self-healing and multifunctional features to generate novel applications to save energy and to reduce carbon footprints across the entire value creation process of energy, industry, transportation and manufacturing.

  8. Ceramic Technologies for Sustainability: Perspectives from Siemens Corporate Technology

    International Nuclear Information System (INIS)

    Rossner, W

    2011-01-01

    Climate change, environmental care, energy efficiency, scarcity of resources, population growth, demographic change, urbanization and globalization are the most pressing questions in the coming century. They will have an effect on all regions and groups of global society. Effective solutions will require immediate, efficient and concerted activities in all areas at the social, economic and environmental level. Since the 1980s it has been understood that developments should examine their sustainability more seriously to ensure that they do not compromise the ability of future generations to meet their own needs. This has also attributes to the sustainability demand of ceramic technologies. In the last decades a wide variety of ceramics developments have been brought to the markets, ranging from human implants to thermal barrier coatings in fossil power plants. There are innovative developments which should enter the market within the next years like solid oxide fuel cells or separation membranes for gas and liquids. Further ahead there will be ceramics with self-adapting, self-healing and multifunctional features to generate novel applications to save energy and to reduce carbon footprints across the entire value creation process of energy, industry, transportation and manufacturing.

  9. Rare-earth doped transparent ceramics for spectral filtering and quantum information processing

    Energy Technology Data Exchange (ETDEWEB)

    Kunkel, Nathalie, E-mail: nathalie.kunkel@chimie-paristech.fr; Goldner, Philippe, E-mail: philippe.goldner@chimie-paristech.fr [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Ferrier, Alban [PSL Research University, Chimie ParisTech–CNRS, Institut de Recherche de Chimie Paris, 11 rue Pierre et Marie Curie, 75005 Paris (France); Sorbonnes Universités, UPMC Univ Paris 06, 75005 Paris (France); Thiel, Charles W.; Cone, Rufus L. [Department of Physics, Montana State University, Bozeman, Montana 59717 (United States); Ramírez, Mariola O.; Bausá, Luisa E. [Departamento Física de Materiales and Instituto Nicolás Cabrera, Universidad Autónoma de Madrid, 28049 Madrid (Spain); Ikesue, Akio [World Laboratory, Mutsuno, Atsuta-ku, Nagoya 456-0023 (Japan)

    2015-09-01

    Homogeneous linewidths below 10 kHz are reported for the first time in high-quality Eu{sup 3+} doped Y {sub 2}O{sub 3} transparent ceramics. This result is obtained on the {sup 7}F{sub 0}→{sup 5}D{sub 0} transition in Eu{sup 3+} doped Y {sub 2}O{sub 3} ceramics and corresponds to an improvement of nearly one order of magnitude compared to previously reported values in transparent ceramics. Furthermore, we observed spectral hole lifetimes of ∼15 min that are long enough to enable efficient optical pumping of the nuclear hyperfine levels. Additionally, different Eu{sup 3+} concentrations (up to 1.0%) were studied, resulting in an increase of up to a factor of three in the peak absorption coefficient. These results suggest that transparent ceramics can be useful in applications where narrow and deep spectral holes can be burned into highly absorbing lines, such as quantum information processing and spectral filtering.

  10. Development of nanoporous TiO2 and SiC membranes for membrane filtration

    DEFF Research Database (Denmark)

    König, Katja; Vigna, Erika; Farsi, Ali

    Reverse osmosis membranes are increasingly used for the production of drinking water (desalination of sea water or brackish water), for demineralisation of water in industrial processes (boiled feed water, microelectronics production) as well as in food processing and pharmaceutical production......-ceramic polymer allyl-hydridopolycarbosilane dissolved in hexane with addition of submicron SiC particles. In all the cases, after coating step, the layers were dried and heat treated under different conditions. Results show that particle size distribution and thickness of the coatings play an important role...

  11. Reducing the pollutant load of olive mill wastewater by photocatalytic membranes and monitoring the process using both tyrosinase biosensor and COD test

    Directory of Open Access Journals (Sweden)

    Elisabetta eMartini

    2013-12-01

    Full Text Available Photocatalytic technique had already been employed in the treatment of olive mill wastewater (OMW using the photocatalysis in suspension. The coupling of photocatalytic and membrane techniques should result in a very powerful process bringing great innovation to OMW depollution. Despite the potential advantages using these hybrid photoreactors, research on the combined use of photocatalysis and membranes has so far not been sufficiently developed. The present paper describes a study to assess the photocatalytic efficacy of a new ceramic membrane containing titanium dioxide, irradiated by UV light, used to abate the pollutant load of olive mill wastewater. Good results were obtained (more than 90% of the phenol content was removed and the COD decrease was of the order of 46-51 % in 24 h particularly using the ceramic membrane compared with those offered by analogous catalytic membranes made of metallic or polymeric materials.

  12. Laser-assisted turning of components made of silicon-nitride ceramics

    International Nuclear Information System (INIS)

    Klocke, F.; Bausch, S.

    2001-01-01

    The manufacture of high-precision parts made of silicon-nitride ceramic, such as roller bearing rings or valves, currently involves finishing in the form of time and cost intensive grinding operations. This has resulted in demands for the development of more efficient machining techniques and for the subsequent provision of these within a manufacturing environment. A prototype of a precision lathe with an integrated high power diode laser for laser-assisted turning has been developed at the Fraunhofer IPT in close co-operation with industrial partners. When the workpiece is heated continuously by the laser, the resultant localized material softening enables the ceramic to be machined using a defined cutting edge. The application of this technique allows complex silicon nitride ceramic parts with surface qualities of up to R a = 0.3 μm to be produced considerably more flexibly than before, with no requirement for cooling lubricant. (author)

  13. Membrane Characteristics for Removing Particulates in PFC Wastes

    International Nuclear Information System (INIS)

    Kim, Gye Nam; Lee, Sung Yeol; Won, Hui Jun; Jung, Chong Hun; Oh, Won Zin; Park, Jin Ho

    2005-01-01

    Pc (Per fluorocarbon) decontamination process is one of best methods to remove hot particulate adhered at inside surface of hot cell and surface of equipment in hot cell. It was necessary to develop a particulate filtration equipment to reuse Pc solution used on Pc decontamination due to its high cost and to minimize the volume of second wastewater. Contamination characteristics of hot particulate were investigated and then a filtration process was presented to remove hot particulate in Pc solution generated through Pc decontamination process. The removal efficiency of Pvdf (Poly vinylidene fluoride), Pp (Polypropylene), Ceramic (Al 2 O 3 ) filter showed more than 95%. The removal efficiency of Pvdf filter was a little lower than those of other kiters at same pressure (3 psi). A ceramic filter showed a higher removal efficiency with other filters, while a little lower flux rate than other filters. Due to inorganic composition, a ceramic filter was highly stable against radio nuclides in comparison with Pvdf and Pp membrane, which generate H 2 gas in α-radioactivity atmosphere. Therefore, the adoption of ceramic filter is estimated to be suitable for the real nitration process.

  14. Rapid establishment of phenol- and quinoline-degrading consortia driven by the scoured cake layer in an anaerobic baffled ceramic membrane bioreactor.

    Science.gov (United States)

    Wang, Wei; Wang, Shun; Ren, Xuesong; Hu, Zhenhu; Yuan, Shoujun

    2017-11-01

    Although toxic and refractory organics, such as phenol and quinoline, are decomposed by anaerobic bacteria, the establishment of specific degrading consortia is a relatively slow process. An anaerobic membrane bioreactor allows for complete biomass retention that can aid the establishment of phenol- and quinoline-degrading consortia. In this study, the anaerobic digestion of phenol (500 mg L -1 ) and quinoline (50 mg L -1 ) was investigated using an anaerobic baffled ceramic membrane bioreactor (ABCMBR). The results showed that, within 30 days, 99% of phenol, 98% of quinoline and 88% of chemical oxygen demand (COD) were removed. The substrate utilisation rates of the cake layer for phenol and quinoline, and specific methanogenic activity of the cake layer, were 7.58 mg phenol g -1  mixed liquor volatile suspended solids (MLVSS) day -1 , 8.23 mg quinoline g -1  MLVSS day -1 and 0.55 g COD CH4  g -1  MLVSS day -1 , respectively. The contribution of the cake layer to the removals of phenol and quinoline was extremely underestimated because the uncounted scoured cake layer was disregarded. Syntrophus was the key population for phenol and quinoline degradation, and it was more abundant in the cake layer than in the bulk sludge. The highly active scattered cake layer sped up the establishment of phenol- and quinoline-degrading consortia in the ABCMBR.

  15. Polymeric membranes for guided bone regeneration.

    Science.gov (United States)

    Gentile, Piergiorgio; Chiono, Valeria; Tonda-Turo, Chiara; Ferreira, Ana M; Ciardelli, Gianluca

    2011-10-01

    In this review, different barrier membranes for guided bone regeneration (GBR) are described as a useful surgical technique to enhance bone regeneration in damaged alveolar sites before performing implants and fitting other dental appliances. The GBR procedure encourages bone regeneration through cellular exclusion and avoids the invasion of epithelial and connective tissues that grow at the defective site instead of bone tissue. The barrier membrane should satisfy various properties, such as biocompatibility, non-immunogenicity, non-toxicity, and a degradation rate that is long enough to permit mechanical support during bone formation. Other characteristics such as tissue integration, nutrient transfer, space maintenance and manageability are also of interest. In this review, various non-resorbable and resorbable commercially available membranes are described, based on expanded polytetrafluoroethylene, poly(lactic acid), poly(glycolic acid) and their copolymers. The polyester-based membranes are biodegradable, permit a single-stage procedure, and have higher manageability than non-resorbable membranes; however, they have shown poor biocompatibility. In contrast, membranes based on natural materials, such as collagen, are biocompatible but are characterized by poor mechanical properties and stability due to their early degradation. Moreover, new approaches are described, such as the use of multi-layered, graft-copolymer-based and composite membranes containing osteoconductive ceramic fillers as alternatives to conventional membranes. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Stress analysis and fail-safe design of bilayered tubular supported ceramic membranes

    DEFF Research Database (Denmark)

    Kwok, Kawai; Frandsen, Henrik Lund; Søgaard, Martin

    2014-01-01

    . Stress distributions in two membrane systems have been analyzed and routes to minimize stress are proposed. For a Ba0.5Sr0.5Co0.8Fe0.2O3−δBa0.5Sr0.5Co0.8Fe0.2O3−δ membrane supported on a porous substrate of the same material under pressure-vacuum operation, the optimal configuration in terms...... for both membrane systems at operating conditions in the range of practical interest....

  17. Gas pollutant cleaning by a membrane reactor

    Energy Technology Data Exchange (ETDEWEB)

    Topis, S.; Koutsonikolas, D.; Kaldis, S. (and others) [Aristotle University of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering

    2005-07-01

    An alternative technology for the removal of gas pollutants at the integrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al{sub 2}O{sub 3} catalyst was prepared by the dry and wet impregnation method and characterized by ICP, SEM, XRD and N{sub 2} adsorption before and after activation. Commercially available {alpha}-Al{sub 2}O{sub 3} membranes were also characterized and the permeabilities and selectivities of H{sub 2}, N{sub 2} and CO{sub 2} were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. 5 refs., 6 figs., 1 tab.

  18. Gas pollutant cleaning by a membrane reactor

    Energy Technology Data Exchange (ETDEWEB)

    George E. Skodras; Sotiris Kaldis; Savas G. Topis; Dimitris Koutsonikolas; George P. Sakellaropoulos [Aristotle University of Thessaloniki, Thessaloniki (Greece). Chemical Process Engineering Laboratory, Dept. of Chemical Engineering

    2006-07-01

    An alternative technology for the removal of gas pollutants at the intergrated gasification combined cycle process for power generation is the use of a catalytic membrane reactor. In the present study, ammonia decomposition in a catalytic reactor, with a simultaneous removal of hydrogen through a ceramic membrane, was investigated. A Ni/Al{sub 2}O{sub 3} catalyst was prepared by the dry and wet impregnation method and characterized by ICP, SEM, XRD and N{sub 2} adsorption before and after activation. Commercially available {alpha}-Al{sub 2}O{sub 3} membranes were also characterized and the permeabilities and permselectivities of H{sub 2}, N{sub 2} and CO{sub 2} were measured by the variable volume method. In parallel with the experimental analysis, the necessary mathematical models were developed to describe the operation of the catalytic membrane reactor and to compare its performance with the conventional reactor. 9 refs., 6 figs., 1 tab.

  19. Metallic Membranes for High Temperature Hydrogen Separation

    DEFF Research Database (Denmark)

    Ma, Y.H.; Catalano, Jacopo; Guazzone, Federico

    2013-01-01

    membrane fabrication methods have matured over the last decades, and the deposition of very thin films (1–5 µm) of Pd over porous ceramics or modified porous metal supports is quite common. The H2 permeances and the selectivities achieved at 400–500 °C were in the order of 50–100 Nm3/m/h/bar0.5 and greater......Composite palladium membranes have extensively been studied in laboratories and, more recently, in small pilot industrial applications for the high temperature separation of hydrogen from reactant mixtures such as water-gas shift (WGS) reaction or methane steam reforming (MSR). Composite Pd...... than 1000, respectively. This chapter describes in detail composite Pd-based membrane preparation methods, which consist of the grading of the support and the deposition of the dense metal layer, their performances, and their applications in catalytic membrane reactors (CMRs) at high temperatures (400...

  20. Membrane bioreactors for enzymatic hydrolysis of lactose; Idrolisi enzimatica del lattosio con bioreattori a membrana

    Energy Technology Data Exchange (ETDEWEB)

    Pizzichini, M; Pilloton, R [ENEA, Casaccia (Italy). Area Energia e Innovazione; Pontecorvo, M; Mignogna, G; Fortunato, A; Beone, F

    1993-03-01

    Bioreactor systems obtained by cell or enzyme immobilization offer many advantages compared with native enzyme, intact cell systems or other biocatalysts. Thus, many attempts have been made to design and use new types of bioreactor systems in order to improve performance, enhance productivity and reduce environmental impacts. Membrane bioreactors, obtained by physical immobilization of biocatalysts, in polymeric membrane support, offer such practical advantages as: a continuous separation and transformation process with low product inhibition and suitable hydraulic configuration (backflushing recycling, ultrafiltrating). Specific membrane modules (Amicon VitaFiber), for bioreactor applications are being commercialized. Beta-galctosidase enzyme has successfully been immobilized in a hollow fiber and in ceramic modules to hydrolyze lactose in waste whey. This technical report presents the general properties and performances (permeability, washing procedures, hydraulic configurations, physical and chemical properties) of both, polymeric and ceramic supports, enzyme kinetics, physical and covalent immobilization, mathematical model of the bioreactor and on-line process monitoring.

  1. Ceramic piezoelectric materials

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

  2. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  3. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  4. Evaluation of process performance, energy consumption and microbiota characterization in a ceramic membrane bioreactor for ex-situ biomethanation of H2 and CO2.

    Science.gov (United States)

    Alfaro, Natalia; Fdz-Polanco, María; Fdz-Polanco, Fernando; Díaz, Israel

    2018-06-01

    The performance of a pilot ceramic membrane bioreactor for the bioconversion of H 2 and CO 2 to bioCH 4 was evaluated in thermophilic conditions. The loading rate was between 10 and 30 m 3  H 2 /m 3 reactor  d and the system transformed 95% of H 2 fed. The highest methane yield found was 0.22 m 3  CH 4 /m 3  H 2 , close to the maximum stoichiometric value (0.25 m 3  CH 4 /m 3  H 2 ) thus indicating that archaeas employed almost all H 2 transferred to produce CH 4 . k L a value of 268 h -1 was reached at 30 m 3  H 2 /m 3 reactor  d. DGGE and FISH revealed a remarkable archaeas increase related to the selection-effect of H 2 on community composition over time. Methanothermobacter thermautotrophicus was the archaea found with high level of similarity. This study verified the successful application of membrane technology to efficiently transfer H 2 from gas to the liquid phase, the development of a hydrogenotrophic community from a conventional thermophilic sludge and the technical feasibility of the bioconversion. Copyright © 2018 Elsevier Ltd. All rights reserved.

  5. Inorganic Membranes: Preparation and Application for Water Treatment and Desalination

    Directory of Open Access Journals (Sweden)

    Ahmad Kayvani Fard

    2018-01-01

    Full Text Available Inorganic membrane science and technology is an attractive field of membrane separation technology, which has been dominated by polymer membranes. Recently, the inorganic membrane has been undergoing rapid development and innovation. Inorganic membranes have the advantage of resisting harsh chemical cleaning, high temperature and wear resistance, high chemical stability, long lifetime, and autoclavable. All of these outstanding properties made inorganic membranes good candidates to be used for water treatment and desalination applications. This paper is a state of the art review on the synthesis, development, and application of different inorganic membranes for water and wastewater treatment. The inorganic membranes reviewed in this paper include liquid membranes, dynamic membranes, various ceramic membranes, carbon based membranes, silica membranes, and zeolite membranes. A brief description of the different synthesis routes for the development of inorganic membranes for application in water industry is given and each synthesis rout is critically reviewed and compared. Thereafter, the recent studies on different application of inorganic membrane and their properties for water treatment and desalination in literature are critically summarized. It was reported that inorganic membranes despite their high synthesis cost, showed very promising results with high flux, full salt rejection, and very low or no fouling.

  6. Inorganic Membranes: Preparation and Application for Water Treatment and Desalination

    Science.gov (United States)

    McKay, Gordon; Buekenhoudt, Anita; Motmans, Filip; Khraisheh, Marwan; Atieh, Muataz

    2018-01-01

    Inorganic membrane science and technology is an attractive field of membrane separation technology, which has been dominated by polymer membranes. Recently, the inorganic membrane has been undergoing rapid development and innovation. Inorganic membranes have the advantage of resisting harsh chemical cleaning, high temperature and wear resistance, high chemical stability, long lifetime, and autoclavable. All of these outstanding properties made inorganic membranes good candidates to be used for water treatment and desalination applications. This paper is a state of the art review on the synthesis, development, and application of different inorganic membranes for water and wastewater treatment. The inorganic membranes reviewed in this paper include liquid membranes, dynamic membranes, various ceramic membranes, carbon based membranes, silica membranes, and zeolite membranes. A brief description of the different synthesis routes for the development of inorganic membranes for application in water industry is given and each synthesis rout is critically reviewed and compared. Thereafter, the recent studies on different application of inorganic membrane and their properties for water treatment and desalination in literature are critically summarized. It was reported that inorganic membranes despite their high synthesis cost, showed very promising results with high flux, full salt rejection, and very low or no fouling. PMID:29304024

  7. Strength degradation and failure limits of dense and porous ceramic membrane materials

    DEFF Research Database (Denmark)

    Pećanac, G.; Foghmoes, Søren Preben Vagn; Lipińska-Chwałek, M.

    2013-01-01

    Thin dense membrane layers, mechanically supported by porous substrates, are considered as the most efficient designs for oxygen supply units used in Oxy-fuel processes and membrane reactors. Based on the favorable permeation properties and chemical stability, several materials were suggested...

  8. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    Naslain , R.

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  9. Interfacing design and making of Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede

    2014-01-01

    allow capturing spatial hand gestures and body movement in real-time. Where technology often seems to take us away from material this approach enables the designers body to be once again involved in the making. This approach builds on McCullough’s (1998) idea about a close connection between digital...... investigates the idea of an interactive digital design tool for designing wall like composition with 3d ceramics and is working on two levels. One which has to do with a digital interactive system that responds on the movement of the hands; at a certain distance the user’s hands appear on a monitor screen...... as a pattern of circles, which size and 3d inner pattern are reflecting the position and speed of the hand. The second level has to do with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers....

  10. Thermoluminescence dating of Brazilian indigenous ceramics

    International Nuclear Information System (INIS)

    Farias, T. M. B.; Gennari, R. F.; Etchevarne, C.; Watanabe, S.

    2009-01-01

    Two indigenous ceramics fragments, one from Lagoa Queimada (LQ) and another from Barra dos Negros (BN), both sites located on Bahia state (Brazil), were dated by thermoluminescence (TL) method. Each fragment was physically prepared and divided into two fractions, one was used for TL measurement and the other for annual dose determination. The TL fraction was chemically treated, divided in sub samples and irradiated with several doses. The plot extrapolation from TL intensities as function of radiation dose enabled the determination of the accumulated dose (D ac ), 3.99 Gy and 1.88 Gy for LQ and BN, respectively. The annual dose was obtained through the uranium, thorium and potassium determination by ICP-MS. The annual doses (D an) obtained were 2.86 and 2.26 mGy/year. The estimated ages were ∼1375 and 709 y for BN and LQ ceramics, respectively. The ages agreed with the archaeologists' estimation for the Aratu and Tupi tradition periods, respectively. (authors)

  11. Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

    Science.gov (United States)

    Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

    2010-01-01

    This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

  12. Catalytic membrane reactors for tritium recovery from tritiated water in the ITER fuel cycle

    International Nuclear Information System (INIS)

    Tosti, S.; Violante, V.; Basile, A.; Chiappetta, G.; Castelli, S.; De Francesco, M.; Scaglione, S.; Sarto, F.

    2000-01-01

    Palladium and palladium-silver permeators have been obtained by coating porous ceramic tubes with a thin metal layer. Three coating techniques have been studied and characterized: chemical electroless deposition (PdAg film thickness of 10 μm), ion sputtering (about 1 μm) and rolling of thin metal sheets (50 μm). The Pd-ceramic membranes have been used for manufacturing catalytic membrane reactors (CMR) for hydrogen and its isotopes recovering and purifying. These composite membranes and the CMR have been studied and developed for a closed-loop process with reference to the design requirements of the international thermonuclear experimental reactor (ITER) blanket tritium recovery system in the enhanced performance phase of operation. The membranes and CMR have been tested in a pilot plant equipped with temperature, pressure and flow-rate on-line measuring and controlling devices. The conversion value for the water gas shift reaction in the CMR has been measured close to 100% (always above the equilibrium one, 80% at 350 deg. C): the effect of the membrane is very clear since the reaction is moved towards the products because of the continuous hydrogen separation. The rolled thin film membranes have separated the hydrogen from other gases with a complete selectivity and exhibited a slightly larger mass transfer resistance with respect to the electroless membranes. Preliminary tests on the sputtered membranes have also been carried out with a promising performance. Considerations on the use of different palladium alloy in order to improve the performances of the membranes in terms of permeation flux and mechanical strength, such as palladium/yttrium, are also reported

  13. Recovery of biomolecules from marinated herring (Clupea harengus) brine using ultrafiltration through ceramic membranes

    DEFF Research Database (Denmark)

    Gringer, Nina; Hosseini, Seyed Vali; Svendsen, Tore

    2015-01-01

    Marinated herring processing brines, which are usually discarded, are rich in salt, protein, non-protein nitrogen, iron, fatty acids, antioxidant and even possess enzymatic activity. This study investigated the performance of ceramic ultrafiltration of two herring spice brines with a major focus...

  14. Recent advances in membrane materials: introductory remarks

    International Nuclear Information System (INIS)

    Ayral, A.

    2007-01-01

    A lot of separation operations are currently performed using membranes both for production processes and for environmental applications. The main part of the used membranes are organic membranes but for specific conditions of utilization inorganic or organic-inorganic membranes have been also developed. Among the applications for gas separation, some examples are the removal of hydrogen from ammonia synthesis gas, the removal of carbon dioxide from natural gas and air separation. Environmental considerations like massive scale air and water pollution and also the gradual rarefaction of fossil energy resources gave rise to the concept of sustainable growth and to related strategies like process intensification, the reuse of water and solvents at their point of use, hydrogen as energy vector (requiring H 2 production...)..Membranes will have a key part to play in the new technologies associated with these strategies. Intensive efforts of research and development are now engaged everywhere in the world to develop high performance membranes for those emerging applications. Membrane science is a multidisciplinary scientific and technological domain covering mainly materials science, physical chemistry, chemical engineering, modeling. This issue (Annales de chimie - Science des materiaux, 2007 Vol.32 N.2) provides a wide review of recent advances in membrane materials. It is based on the contributions of experts in different fields of membrane materials (organic, organic-inorganic hybrid, composite, carbon, metallic, ceramic; dense, porous, surface modified materials). (O.M.)

  15. Development of a ceramic membrane from a lithian spinel, Li1+xMyMn2-yO4 (M=trivalent or tetravalent cations) for a Li ion-selective electrode

    Science.gov (United States)

    Yoon, H.; Venugopal, N.; Rim, T.; Yang, B.; Chung, K.; Ko, T.

    2010-12-01

    Recently a few lithium containing ceramics are reported as promising cathodes for application in lithium batteries. Among them, a spinel-type lithium manganate (LM) exhibits an exceptionally high ion selectivity at room temperature. Thus, LM could have a great potential as an ion selective membrane material for screening interfering ions from lithium ion for the determination of lithium ion in salt solution. In this study, we developed an ion-selective electrode based on LM as a membrane material and investigated its lithium ion selectivity by varying the content of M in composition. A sol-gel process was successfully applied for preparing LM films without resorting to calcination at a high temperature. The LM thin film-type membranes exhibit a high selectivity for Li ion over other cations, a wide operation detection range of 10-5 ~ 10-2 M, and a fast response time less than 60 s. Furthermore, our result demonstrates a linear potentiometric response over a wide range of lithium concentration, which is compared to that of a lithium ion-selective electrode based on an ionophore. Acknowledgements: This research was supported by a grant from the Development of Technology for Extraction of Resources Dissolved in Sea Water Program funded by Ministry of Land Transport and Maritime Affairs in Korean Government (2010).

  16. Self-supported supercapacitor membranes: Polypyrrole-coated carbon nanotube networks enabled by pulsed electrodeposition

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Yueping; Liu, Jianwei; Li, Jun [Department of Chemistry, Kansas State University, Manhattan, KS 66506 (United States); Yu, Deok Jin; Wicksted, James P. [Department of Physics, Oklahoma State University, Stillwater, OK 74078 (United States); Kalkan, Kaan; Topal, C. Ozge [Department of Mechanical and Aerospace Engineering, Oklahoma State University, Stillwater, OK 74078 (United States); Flanders, Bret N. [Department of Physics, Kansas State University, Manhattan, KS 66506 (United States); Wu, Judy [Department of Physics, University of Kansas, Manhattan, KS 66044 (United States)

    2010-01-15

    Self-supported supercapacitor electrodes with remarkably high specific capacitance have been developed by homogeneously coating polypyrrole (PPy) on multi-walled carbon nanotube (MWCNT) membranes. Polypyrrole can be deposited around the individual MWCNTs in a uniform manner throughout the MWCNT membrane via a pulsed electrochemical deposition method. This approach optimizes the pseudocapacitance of the membrane. Electrochemical data and Raman spectra indicate that the high specific capacitance is not only due to more uniform PPy coating, but also higher redox activity that is likely associated with a more ordered PPy packing. Such composite membranes can be directly used as supercapacitor electrodes without backing metal films or binders. A remarkable specific capacitance of 427 F g{sup -1} has been achieved using 5-s electrodeposition pulses. This technique provides a viable solution for developing high-performance electrical energy storage devices. (author)

  17. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  18. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  19. Sensitive Ceramics

    DEFF Research Database (Denmark)

    2014-01-01

    Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

  20. Micellar casein concentrate production with a 3X, 3-stage, uniform transmembrane pressure ceramic membrane process at 50°C.

    Science.gov (United States)

    Hurt, E; Zulewska, J; Newbold, M; Barbano, D M

    2010-12-01

    The production of serum protein (SP) and micellar casein from skim milk can be accomplished using microfiltration (MF). Potential commercial applications exist for both SP and micellar casein. Our research objective was to determine the total SP removal and SP removal for each stage, and the composition of retentates and permeates, for a 3×, continuous bleed-and-feed, 3-stage, uniform transmembrane pressure (UTP) system with 0.1-μm ceramic membranes, when processing pasteurized skim milk at 50°C with 2 stages of water diafiltration. For each of 4 replicates, about 1,100 kg of skim milk was pasteurized (72°C, 16s) and processed at 3× through the UTP MF system. Retentate from stage 1 was cooled to <4°C and stored until the next processing day, when it was diluted with reverse osmosis water back to a 1× concentration and again processed through the MF system (stage 2) to a 3× concentration. The retentate from stage 2 was stored at <4°C, and, on the next processing day, was diluted with reverse osmosis water back to a 1× concentration, before running through the MF system at 3× for a total of 3 stages. The retentate and permeate from each stage were analyzed for total nitrogen, noncasein nitrogen, and nonprotein nitrogen using Kjeldahl methods; sodium dodecyl sulfate-PAGE analysis was also performed on the retentates from each stage. Theoretically, a 3-stage, 3× MF process could remove 97% of the SP from skim milk, with a cumulative SP removal of 68 and 90% after the first and second stages, respectively. The cumulative SP removal using a 3-stage, 3× MF process with a UTP system with 0.01-μm ceramic membranes in this experiment was 64.8 ± 0.8, 87.8 ± 1.6, and 98.3 ± 2.3% for the first, second, and third stages, respectively, when calculated using the mass of SP removed in the permeate of each stage. Various methods of calculation of SP removal were evaluated. Given the analytical limitations in the various methods for measuring SP removal, calculation