Damascus steel ledeburite class

Science.gov (United States)

Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

2017-02-01

Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

The morphology and formation mechanism of pearlite in steels

Energy Technology Data Exchange (ETDEWEB)

Zhang, M.-X., E-mail: Mingxing.Zhang@uq.edu.au [Division of Materials, School of Engineering, University of Queensland, St. Lucia, Queensland 4072 (Australia); Kelly, P.M. [Division of Materials, School of Engineering, University of Queensland, St. Lucia, Queensland 4072 (Australia)

2009-06-15

A number of morphological features of pearlite were revealed through scanning electron microscopy using deeply etched specimens. These include cementite branching, bridging, gaps, holes and curvature. The presence of cementite thin films or networks along the austenite grain boundaries in eutectoid steel and at the interface between pearlite and proeutectoid ferrite in hypoeutectoid steel is another characteristic of pearlite. Furthermore, ferrite thin films surrounding the proeutectoid cementite in hypereutectoid steels are also observed. Hence, it is considered that in hypoeutectoid steels the nucleus for pearlite is a film of cementite rather than the expected proeutectoid ferrite and, similarly, in hypereutectoid steels pearlite forms from a ferrite film rather than from proeutectoid cementite. Convergent beam Kikuchi line diffraction was used to accurately determine the orientation relationships between pearlitic constituents and parent austenite in a Hadfields steel. The results show that neither the pearlitic ferrite nor the cementite is crystallographically related to the austenite grain into which the pearlite was growing and to that into which it was not growing. In addition, a new orientation relationship between pearlitic cementite and ferrite in the Hadfield steel was also observed.

Point defect thermodynamics and diffusion in Fe3C: A first-principles study

International Nuclear Information System (INIS)

Chao Jiang; Uberuaga, B.P.; Srinivasan, S.G.

2008-01-01

The point defect structure of cementite (Fe 3 C) is investigated using a combination of the statistical mechanical Wagner-Schottky model and first-principles calculations within the generalized gradient approximation. Large 128-atom supercells are employed to obtain fully converged point defect formation energies. The present study unambiguously shows that carbon vacancies and octahedral carbon interstitials are the structural defects in C-depleted and C-rich cementite, respectively. The dominant thermal defects in C-depleted and stoichiometric cementite are found to be carbon Frenkel pairs. In C-rich cementite, however, the primary thermal excitations are strongly temperature-dependent: interbranch, Schottky and Frenkel defects dominate successively with increasing temperature. Using the nudged elastic band technique, the migration barriers of major point defects in cementite are also determined and compared with available experiments in the literature

Nature of higher chaomium steels tendency to carbide formation during cementation

International Nuclear Information System (INIS)

Pereverzev, V.M.; Kolmykov, V.I.

1980-01-01

The effect of manganese, chromium and vanadium upon carbide formation in steels during cementation was investigated. It was found that the increase in the tendency of chromium steels to form carbides during cementation is caused by the stabilization of cementite by chromium. As a result of the dissolution of chromium, the isobaric-isothermal potential of cementite increases to such a point, as to make possible the formation, on energy grounds, of granular cementite. The formation of granular cementite in chromium steels is promoted also by a substantial magnitude of the coefficient of thermal activity of chromium in austenite

セメンタイト粒径による鋼の被研削性の評価

OpenAIRE

福本, 功; 糸村, 昌祐; 平敷, 兼貴; 長谷川, 嘉雄; Fukumoto, Isao; Itomura, Shosuke; Heshiki, Kenki; Hasegawa, Yoshio

1985-01-01

The spheroidization of cementite has been used as one method for improving steel characteristics.In this study the spheroidized cementite grain was examined, and an experiment was performed with regard to the effect of the grain size on the grinding characteristics. It was found that the grain size of the cementite can be used in estimating the grindability in the range 0.47～1.50μm.

Sensitivity of Microstructural Factors Influencing the Impact Toughness of Hypoeutectoid Steels with Ferrite-Pearlite Structure using Multiple Regression Analysis

International Nuclear Information System (INIS)

Lee, Seung-Yong; Lee, Sang-In; Hwang, Byoung-chul

2016-01-01

In this study, the effect of microstructural factors on the impact toughness of hypoeutectoid steels with ferrite-pearlite structure was quantitatively investigated using multiple regression analysis. Microstructural analysis results showed that the pearlite fraction increased with increasing austenitizing temperature and decreasing transformation temperature which substantially decreased the pearlite interlamellar spacing and cementite thickness depending on carbon content. The impact toughness of hypoeutectoid steels usually increased as interlamellar spacing or cementite thickness decreased, although the impact toughness was largely associated with pearlite fraction. Based on these results, multiple regression analysis was performed to understand the individual effect of pearlite fraction, interlamellar spacing, and cementite thickness on the impact toughness. The regression analysis results revealed that pearlite fraction significantly affected impact toughness at room temperature, while cementite thickness did at low temperature.

Effect of Copper on Passivity and Corrosion Behavior of Fe-xC-5Cu ...

African Journals Online (AJOL)

... copper/microstructure is discussed. Alloying Cu showed a beneficial effect on hypoeutectoid steel and harmful effect on hypereutectoid steel. The improved corrosion resistance is related to cementite morphology and by a copper dissolution/re-deposition process. Keywords: Corrosion; Copper; cementite; EIS; Passivation ...

Characterization of the magnetic micro- and nanostructure in unalloyed steels by magnetic force microscopy

Science.gov (United States)

Batista, L.; Rabe, U.; Hirsekorn, S.

2013-01-01

The formation of a cementite phase influences significantly the macroscopic mechanical and magnetic properties of steels. Based on a correlation between mechanical and magnetic properties, mechanical properties as well as the morphology and content of the cementite phase can be inspected by electromagnetic non-destructive testing methods. The influence of the carbon content on bulk magnetic properties of unalloyed steels is studied on a macroscopic scale by hysteresis loop and Barkhausen noise measurements. The micro- and nanostructure is investigated by atomic force microscopy and magnetic force microscopy. Surface topography images and magnetic images of globular cementite precipitates embedded in a ferrite matrix are presented. The size, shape, and orientation of the precipitates influence the domain configuration. Applied external magnetic fields cause magnetization processes mainly in the ferrite matrix: Bloch walls move and are pinned by the cementite precipitates. The correlation between the microscopic observations and macroscopic magnetic properties of the material is discussed.

Thermal Stability of Nanocrystalline Structure In X37CrMoV5-l Steel

Directory of Open Access Journals (Sweden)

Skołek E.

2015-04-01

Full Text Available The aim of the study was to investigate the thermal stability of the nanostructure produced in X37CrMoV5-1 tool steel by austempering heat treatment consisted of austenitization and isothermal quenching at the range of the bainitic transformation. The nanostructure was composed of bainitic ferrite plates of nanometric thickness separated by thin layers of retained austenite. It was revealed, that the annealing at the temperature higher than temperature of austempering led to formation of cementite precipitations. At the initial stage of annealing cementite precipitations occurred in the interfaces between ferritic bainite and austenite. With increasing temperature of annealing, the volume fraction and size of cementite precipitations also increased. Simultaneously fine spherical Fe7C3 carbides appeared. At the highest annealing temperature the large, spherical Fe7C3 carbides as well as cementite precipitates inside the ferrite grains were observed. Moreover the volume fraction of bainitic ferrite and of freshly formed martensite increased in steel as a result of retained austenite transformation during cooling down to room temperature.

CEL Working procedures for WRAP 2A formulation development test

International Nuclear Information System (INIS)

Duchsherer, M.J.

1994-01-01

The WRAP 2A facility will encapsulate retrieved, stored, and newly generated contact-handled mixed low level waste (MLLW) into 55-500 gal cementitous forms. Standardized test procedures will be required to facilitate this process. Cementitous specimens will be prepared from simulated drum wastes and will be tested in the Chemical Engineering Laboratory using the laboratory operating/working procedures encorporated into this document

Microstructural Characterization and Mechanical Properties Analysis of Weld Metals with Two Ni Contents During Post-Weld Heat Treatments

Science.gov (United States)

Wu, Da-yong; Han, Xiu-lin; Tian, Hong-tao; Liao, Bo; Xiao, Fu-ren

2015-05-01

This study designed post-weld heat treatments, including reheating and tempering, associated with hot bending to investigate the microstructures, toughness, and hardness of two weld metals with different Ni contents (transformation temperature and increased the proportion of acicular ferrite (AF). Furthermore, a high Ni content promoted the martensite/austenite (M/A) constituent formation after reheating. The promotion of the M/A formation increased the number of cementite particles, and accelerated cementite coarsening during tempering. The large-angle grain boundary density from the AF improved the toughness despite the negative effect of cementite. The strengthening contributions were calculated, and the grain refinement was the greatest. The high Ni content decreased the effective grain size with a 2 deg tolerance angle, thus enhancing the grain refinement contribution.

In situ room temperature tensile deformation of a 1% CrMoV bainitic steel using synchrotron and neutron diffraction

Energy Technology Data Exchange (ETDEWEB)

Weisser, M.A. [Paul Scherrer Institut, CH-5232 Villigen (Switzerland); Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Materials (IMX), CH-1012 Lausanne (Switzerland); Evans, A.D.; Van Petegem, S. [Paul Scherrer Institut, CH-5232 Villigen (Switzerland); Holdsworth, S.R. [EMPA Materials Science and Technology, CH-8600 Duebendorf (Switzerland); Van Swygenhoven, H., E-mail: helena.vs@psi.ch [Paul Scherrer Institut, CH-5232 Villigen (Switzerland); Ecole Polytechnique Federale de Lausanne (EPFL), Institute of Materials (IMX), CH-1012 Lausanne (Switzerland)

2011-06-15

Neutron and synchrotron X-ray diffraction spectra have been acquired during room temperature tensile deformation of a creep-resistant bainitic 1% CrMoV steel, in order to study the evolution of internal microstresses and load-sharing mechanisms between the ferrite matrix and the various carbides. Cementite takes load from the plastifying matrix at the onset of macroscopic plasticity resulting in residual interphase stresses. Single peak fitting indicates an elastic anisotropic behaviour of cementite.

Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment

Energy Technology Data Exchange (ETDEWEB)

Fang Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu Xianjun [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Chen Shaohui [Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Xie Zonghan [School of Engineering, Edith Cowen University, Joondalup, WA 6027 (Australia); Jiang Jianqing [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Annealing time on microstructure and mechanical properties of cold-drawn steel wires were studied. Black-Right-Pointing-Pointer Exothermic peak in cold-drawn wire was resulting from the spheroidization of lamellar cementite. Black-Right-Pointing-Pointer Spheroidization of lamellar cementite is the main effect for torsion property of wires after annealing. - Abstract: Spheroidization of lamellar cementite often occurs in cold-drawn pearlitic steel wires during galvanizing treatment, leading to the degradation of mechanical properties. Therefore, it is important to understand effects of galvanization process on microstructure and mechanical properties of cold-drawn wires. In this paper, cold-drawn steel wires were fabricated by cold drawing pearlitic steel rods from 13 mm to 6.9 mm in diameter. Thermal annealing at 450 Degree-Sign C was used to simulate galvanizing treatment of steel wires. Tensile strength, elongation and torsion laps of steel rods and wires with, and without, annealing treatment were determined. Microstructure was observed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, differential scanning calorimetry (DSC) was used to probe the spheroidization temperature of cementite. Experimental results showed that tensile strength of wires increased from 1780 MPa to 1940 MPa for annealing <5 min, and then decreased. Tensile strength became constant for annealing >10 min. Elongation of wires decreased for annealing <2.5 min, and then recovered slightly. It approached a constant value for annealing >5 min. Tensile strength and elongation of wires were both influenced by the strain age hardening and static recovery processes. Notably, torsion laps of wires hardly changed when annealing time was less than 2.5 min, and then decreased rapidly. Its value became constant when the hold time is greater than 10 min. Lamellar cementite began to spheroidize at annealing >2.5 min

Effect of microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels

International Nuclear Information System (INIS)

Im, Young-Roc; Lee, Byeong-Joo; Oh, Yong Jun; Hong, Jun Hwa; Lee, Hu-Chul

2004-01-01

The effects of the microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels were examined. A four-point bend test and double-notched bend specimens were used to measure the cleavage fracture strength of the alloys and identify the cleavage initiating micro-cracks, respectively. The cleavage fracture strength and DBTT of Mn-Ni-Mo bainitic steels were strongly affected by the alloy carbon content. The decrease in the alloy carbon content resulted in a decrease in the inter-lath cementite-crowded layers and higher cleavage fracture strength. Micro-cracks that formed across the inter-lath cementite-crowded layers were observed to initiate cleavage fracture. The width of these inter-lath cementite-crowded layers was accepted as a cleavage initiating micro-crack size in the micro-mechanical modeling of the cleavage fracture, and the measured cleavage strength values of the bainitic Mn-Ni-Mo steels were well represented by the modified Griffith relationship

Carbide Precipitation in 2.25 Cr-1 Mo Bainitic Steel: Effect of Heating and Isothermal Tempering Conditions

Science.gov (United States)

Dépinoy, Sylvain; Toffolon-Masclet, Caroline; Urvoy, Stéphane; Roubaud, Justine; Marini, Bernard; Roch, François; Kozeschnik, Ernst; Gourgues-Lorenzon, Anne-Françoise

2017-05-01

The effect of the tempering heat treatment, including heating prior to the isothermal step, on carbide precipitation has been determined in a 2.25 Cr-1 Mo bainitic steel for thick-walled applications. The carbides were identified using their amount of metallic elements, morphology, nucleation sites, and diffraction patterns. The evolution of carbide phase fraction, morphology, and composition was investigated using transmission electron microscopy, X-ray diffraction, as well as thermodynamic calculations. Upon heating, retained austenite into the as-quenched material decomposes into ferrite and cementite. M7C3 carbides then nucleate at the interface between the cementite and the matrix, triggering the dissolution of cementite. M2C carbides precipitate separately within the bainitic laths during slow heating. M23C6 carbides precipitate at the interfaces (lath boundaries or prior austenite grain boundaries) and grow by attracting nearby chromium atoms, which results in the dissolution of M7C3 and, depending on the temperature, coarsening, or dissolution of M2C carbides, respectively.

Hierarchical Structure and Strengthening Mechanisms in Pearlitic Steel Wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Hansen, Niels; Huang, Xiaoxu

Microstructure evolution and strengthening mechanisms have been analyzed in a cold-drawn pearlitic steel wire (the strongest engineering materials in the world) with a nanostructure down to 10 nm and a flow stress up to 5.4 GPa. The interlamellar spacing and the cementite lamellae thickness...... are reduced during drawing in accordance with the change in wire diameter up to a strain of 2.5. At a higher strain enhanced thinning of cementite lamellae points to decomposition and carbon enrichment of the ferrite lamellae. Dislocations are stored as individual dislocations and in low angle boundaries...

Simulation of the Growth of Austenite from As-Quenched Martensite in Medium Mn Steels

Science.gov (United States)

Huyan, Fei; Yan, Jia-Yi; Höglund, Lars; Ågren, John; Borgenstam, Annika

2018-04-01

As part of an ongoing development of third-generation advanced high-strength steels with acceptable cost, austenite reversion treatment of medium Mn steels becomes attractive because it can give rise to a microstructure of fine mixture of ferrite and austenite, leading to both high strength and large elongation. The growth of austenite during intercritical annealing is crucial for the final properties, primarily because it determines the fraction, composition, and phase stability of austenite. In the present work, the growth of austenite from as-quenched lath martensite in medium Mn steels has been simulated using the DICTRA software package. Cementite is added into the simulations based on experimental observations. Two types of systems (cells) are used, representing, respectively, (1) austenite and cementite forming apart from each other, and (2) austenite forming on the cementite/martensite interface. An interfacial dissipation energy has also been added to take into account a finite interface mobility. The simulations using the first type of setup with an addition of interfacial dissipation energy are able to reproduce the observed austenite growth in medium Mn steels reasonably well.

Cementitions materials in nuclear waste management

International Nuclear Information System (INIS)

Roy, D.M.

1990-01-01

Cementitious materials have been investigated extensively to establish their role, and enable a prediction of their performance, when used for radioactive waste isolation. A number of applications have been addressed, ranging from those in high-level waste management, where their prime roles would be physical such as in sealing an underground waste repository, mechanical to serve as a protective cask for transport, or under certain conditions, both chemical and physical in the solidification of high-level waste. Cements also have been explored for their use in forming primary casks for containment of spent fuel assemblies. For the disposal of low-level (and in some countries, intermediate-level) waste, a cementitious matrix may be used to encapsulate the waste, thereby generating an integral waste form. In addition, concretes will be required to perform special structural roles, used to construct trenches, vaults, and other disposal units. Also, there are numerous applications where grouts are used for sealing purposes. This paper addresses each of these areas

Microstructural evolution and mechanical characterization for the A508-3 steel before and after phase transition

Science.gov (United States)

Lu, Chuanyang; He, Yanming; Gao, Zengliang; Yang, Jianguo; Jin, Weiya; Xie, Zhigang

2017-11-01

Nuclear power, as a reliable clean and economical energy source, has gained great attention from all over the world. The A508-3 steel will be introduced as the structural materials for Chinese nuclear reactor pressure vessels (RPVs). This work investigated the temperature-dependence microstructural evolution during high-temperature heat treatments, and built the relationship between the microstructure and mechanical properties for the steel before and after phase transition. The results show that the original steel consists of the bainite, allotriomorphic ferrite, retained austenite and few Mo-rich M2C carbides. The phase-transition temperature of the steel is determined to be 750 °C. The tensile tests performed at 20-1000 °C indicate that both of the yield strength and ultimate tensile strength decrease monotonously with increasing the temperature. Before phase transition, precipitation of cementite from the retained austenite and coarsening of cementite at the austenite-ferrite interphases should be responsible for their sharp decrease. After phase transition, the growth of austenite grain reduces the strength moderately. As for the elongation, however, it increases dramatically when the testing temperature is over 750 °C, due to the dissolution of cementite and formation of austenite. The obtained results will provide some fundamental data to understand and implement the In-Vessel Retention strategy.

Influence of the Mo and W additions on the microstructure evolution and mechanical properties in Si-Cr spring steels

International Nuclear Information System (INIS)

Ban, Deok Young; Lee, Sang Lae; Nam, Won Jong

1998-01-01

Effects of the Mo and W additions to Si-Cr spring steels on the microstructural evolution and mechanical properties in spring steels were investigated. It was found that the Mo and/or W addition does not change the behavior of tempered carbide at low temperatures, such as the precipitation of ε-carbide and the conversion of ε-carbide to cementite, via dilatometry tests and the observation of microstructure using TEM. However, it would reduce the coarsening rate of cementite at high temperature above 450 .deg. C, resulting in the smaller size of cementite particles due to the lower diffusion rate. Since the sag resistance depends on the distribution and the size of precipitates, steel C(0.2% W) showed the strongest sag resistance whereas steel A showed the weakest sag resistance, when tempered at 450 .deg. C. Also, an abundance of precipitates at 350 deg. C tempering exhibits the maximum loop area, i.e., the sag resistance for all the tested steels. The Mo and W additions to Si-Cr spring steels raised the ratio of loop area/tensile strength. Therefore, the Mo and W additions would be effective method to increase the sag resistance as well as strength in Si-Cr spring steels

Inoculation Effects of Cast Iron

Directory of Open Access Journals (Sweden)

E. Fraś

2012-12-01

Full Text Available The paper presents a solidification sequence of graphite eutectic cells of A and D types, as well as globular and cementite eutectics. The morphology of eutectic cells in cast iron, the equations for their growth and the distances between the graphite precipitations in A and D eutectic types were analyzed. It is observed a critical eutectic growth rate at which one type of eutectic transformed into another. A mathematical formula was derived that combined the maximum degree of undercooling, the cooling rate of cast iron, eutectic cell count and the eutectic growth rate. One type of eutectic structure turned smoothly into the other at a particular transition rate, transformation temperature and transformational eutectic cell count. Inoculation of cast iron increased the number of eutectic cells with flake graphite and the graphite nodule count in ductile iron, while reducing the undercooling. An increase in intensity of inoculation caused a smooth transition from a cementite eutectic structure to a mixture of cementite and D type eutectic structure, then to a mixture of D and A types of eutectics up to the presence of only the A type of eutectic structure. Moreover, the mechanism of inoculation of cast iron was studied.

Preparation of nanocrystalline iron-carbon materials as fillers for polymers

International Nuclear Information System (INIS)

Narkiewicz, U; Pelech, I; Roslaniec, Z; Kwiatkowska, M; Arabczyk, W

2007-01-01

This paper presents a method of preparing nanocrystalline iron-carbon materials which can be applied as fillers for polymers. Nanocrystalline iron samples were carburized either under ethylene/hydrogen mixture or under pure ethylene. Three kinds of samples were prepared: cementite/carbon (Fe 3 C/C), iron/cementite (Fe/Fe 3 C) and iron/carbon (Fe/C) ones. After carburization the samples were characterized using XRD and SEM methods. The obtained samples of iron-carbon nanoparticles were applied as fillers to polymer nanocomposites prepared in a polycondensation reaction (in situ) in a poly(ether-ester) matrix. The nanofillers were dispersed in monomers (diols) using a sonificator and a high-speed rotary stirrer. The obtained nanocomposites were characterized as regards their structure (SEM method) and mechanical behaviour

Nanostructure and mechanical properties of heavily cold-drawn steel wires

International Nuclear Information System (INIS)

Yang, Y.S.; Bae, J.G.; Park, C.G.

2009-01-01

The effects of microstructure on the mechanical properties of the high-carbon steel wires were investigated. The wires were fabricated with carbon content of 0.82 and 1.02 wt.% and drawing strain from 4.12 to 4.32. The bending fatigue resistance and torsion ductility were measured by a Hunter fatigue tester and a torsion tester specially designed for fine wires. As the carbon content and drawing strain increased, the fatigue resistance and the torsional ductility of the steel wires decreased, and the tensile strength increased. To elucidate the causes of these behaviors, the microstructure in terms of lamellar spacing (λ P ), cementite thickness (t C ) and morphology of cementite was observed using transmission electron microscopy (TEM) and 3-dimensional atom probe (3-DAP).

Effect of iron on the production of high electrocatalytic activity carbons from ferrocene - PFA mixtures

International Nuclear Information System (INIS)

Cashion, J.D.; Brown, L.J.; Ozaki, J.; Yamada, K.; Nozawa, K.; Matsui, K.; Oya, A.

1999-01-01

Full text: We have previously studied the carbonisation of mixtures of ferrocene and poly(furfury 1 alcohol) (PFA) which, after heating at 700 deg C, produces electrodes with an electrocatalytic activity comparable to that of platinum. The carbons have a distinctive furry structure under the SEM and an XRD profile characteristic of turbostratic carbon. The iron had been converted to a mixture of α- and γiron and cementite, Fe 3 C and we conjectured that the furry carbon could be formed by the exsolution of carbon from the γ iron on cooling. The present experiments have shown that changing the cooling rate has only a small effect so exsolution is not the cause. However, the increased conductivity correlates well with the proportion of turbostratic carbon which, in turn, correlates with the percentage of cementite. The turbostratic carbon forms cages surrounding an iron phase, presumably the cementite. The conductivity data can be fitted well to either a power law or logarithmic behaviour above the percolation theory critical concentration. The normal percolation theory model for conductivity assumes a growing volume of good conductor in an insulating matrix. However, our system has a good conductor in a matrix of moderate conductor, the conductivity of which is not constant but is increasing under heat treatment at the same time as the good conductor volume is increasing. Some possible analyses will be given

Characterisation of the coke formed during metal dusting of iron in CO-H2-H2O gas mixtures

International Nuclear Information System (INIS)

Zhang, J.; Schneider, A.; Inden, G.

2003-01-01

Carbon deposits formed on the surface of iron samples during carburisation at 700 deg. C in a gas mixture of 75%CO-24.81%H 2 -0.19%H 2 O were characterised by using scanning electron microscopy (SEM), X-ray diffraction (XRD), Moessbauer spectroscopy and transmission electron microscopy (TEM). Cross-section observation of the iron sample by light optical microscopy revealed the formation of cementite after only 10 min reaction, together with a thin layer of graphite. After 4 h reaction, a thick coke layer was formed on top of the cementite surface. SEM surface observation indicated the formation of filamentous carbon in the coke layer. Further analysis of the coke by XRD and Moessbauer showed the presence of mainly Fe 3 C and small amount of Fe 2 C but no metallic iron in the carbon deposit. TEM analysis of the coke detected very convoluted filaments with iron-containing particles at the tip or along their length. These particles were identified to be cementite by selected area diffraction. Carbon deposits produced at the same temperature but with other gas compositions were also analysed by using XRD. It was found that with a low content of CO, e.g. 5%, both α-Fe and Fe 3 C were detected in the coke. Increasing CO content to more than 30%, iron carbide was the only iron-containing phase

Tempering of Low-Temperature Bainite

Science.gov (United States)

Peet, Mathew J.; Babu, Sudarsanam Suresh; Miller, Mike K.; Bhadeshia, H. K. D. H.

2017-07-01

Electron microscopy, X-ray diffraction, and atom probe tomography have been used to identify the changes which occur during the tempering of a carbide-free bainitic steel transformed at 473 K (200 °C). Partitioning of solute between ferrite and thin-films of retained austenite was observed on tempering at 673 K (400 °C) for 30 minutes. After tempering at 673 K (400 °C) and 773 K (500 °C) for 30 minutes, cementite was observed in the form of nanometre scale precipitates. Proximity histograms showed that the partitioning of solutes other than silicon from the cementite was slight at 673 K (400 °C) and more obvious at 773 K (500 °C). In both cases, the nanometre scale carbides are greatly depleted in silicon.

Nano-crystallization of steel wire and its wear behavior

Energy Technology Data Exchange (ETDEWEB)

Xu, Y.H. [School of Electromechanical Engineering, Xian University of Architecture and Technology, Xian 716000 (China) and School of Materials Science and Engineering, Northwestern Polytecnical University, Xian 710072 (China)], E-mail: xuyunhua@vip.163.com; Peng, J.H. [School of Electromechanical Engineering, Xian University of Architecture and Technology, Xian 716000 (China); Fang, L. [State Key Laboratory for Mechanical Behavior of Materials, Xian Jiaotong University, Xian 710049 (China)

2008-06-15

As carbon steel wire is widely used in civil engineering and industry, it is quite important to increase its strength. In the present paper, a severe cold drawing approach is applied to increase strength and is shown to produce nano grains. With increasing true strain, the tensile strength increases continuously and the cementite flake thickness decreases correspondingly. It is observed by transmission electron microscopy that a significant amount of cementite flakes have been fragmented and dissolved at true strains. Finally, the grains are transformed to nano-sized crystals. Additionally, the cold drawn nano-sized steel wire has been knitted and filled with polyurethane to produce a composite material. Three-body abrasive wear tests show that the wear resistance of the test material is even better than that of high-Cr white cast irons.

Nano-crystallization of steel wire and its wear behavior

International Nuclear Information System (INIS)

Xu, Y.H.; Peng, J.H.; Fang, L.

2008-01-01

As carbon steel wire is widely used in civil engineering and industry, it is quite important to increase its strength. In the present paper, a severe cold drawing approach is applied to increase strength and is shown to produce nano grains. With increasing true strain, the tensile strength increases continuously and the cementite flake thickness decreases correspondingly. It is observed by transmission electron microscopy that a significant amount of cementite flakes have been fragmented and dissolved at true strains. Finally, the grains are transformed to nano-sized crystals. Additionally, the cold drawn nano-sized steel wire has been knitted and filled with polyurethane to produce a composite material. Three-body abrasive wear tests show that the wear resistance of the test material is even better than that of high-Cr white cast irons

Ultrafine grained steels processed by equal channel angular pressing

International Nuclear Information System (INIS)

Shin, Dong Hyuk; Park, Kyung-Tae

2005-01-01

Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability

Hierarchical structures in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

2013-01-01

The microstructure and crystallography of drawn pearlitic steel wires have been quantified by a number of electron microscopy techniques including scanning electron microscopy, transmission electron microscopy, electron backscatter diffraction and nanobeam diffraction, with focus on the change...... in the structure and crystallography when a randomly oriented cementite structure in a patented wire during wire drawing is transformed into a lamellar structure parallel to the drawing axis. Changes in the interlamellar spacing and in the misorientation angle along and across the ferrite lamellae show significant...... through-diameter variations in wires drawn to large strains P 1.5. The structural evolution is hierarchical as the structural variations have their cause in a different macroscopic orientation of the cementite in the initial (patented) structure with respect to the wire axis. The through...

Hierarchical structures in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

2013-01-01

The microstructure and crystallography of drawn pearlitic steel wires have been quantified by a number of electron microscopy techniques including scanning electron microscopy, transmission electron microscopy, electron backscatter diffraction and nanobeam diffraction, with focus on the change...... in the structure and crystallography when a randomly oriented cementite structure in a patented wire during wire drawing is transformed into a lamellar structure parallel to the drawing axis. Changes in the interlamellar spacing and in the misorientation angle along and across the ferrite lamellae show significant...... through-diameter variations in wires drawn to large strains ⩾ 1.5. The structural evolution is hierarchical as the structural variations have their cause in a different macroscopic orientation of the cementite in the initial (patented) structure with respect to the wire axis. The through...

EFFECT OF COPPER ON PASSIVITY AND CORROSION ...

African Journals Online (AJOL)

2014-06-30

Jun 30, 2014 ... Fe (Aldrich 99.89%), Cu (99.98%) and graphite. ... sequential polishing with silicon carbide emery paper followed by diamond polishing. ... of these alloys makes the quantity of cementite increase and the structure change.

Long-Term and Seismic Performance of Concrete-Filled Steel Tube Columns with Conventional and High-Volume SCM Concrete

Science.gov (United States)

2012-06-01

Production of Portland Cement for concrete is a major source of CO2 emission. Concrete can be made more sustainable by replacing a large volume of the cement with Supplementary Cementitous Materials (SCMs) such as fly ash and slag. The amount of ceme...

Effects of niobium additions on the structure, depth, and austenite grain size of the case of carburized 0.07% C steels

Science.gov (United States)

Islam, M. A.; Bepari, M. M. A.

1996-10-01

Carbon (0.07%) steel samples containing about 0.04% Nb singly and in combination with nitrogen were carburized in a natural Titas gas atmosphere at a temperature of 1223 K (950 °C) and a pressure of about 0.10 MPa for 1/2 to 4 h, followed by slow cooling in the furnace. Their microstructures were studied by optical microscopy. The austenite grain size of the case and the case depths were determined on baseline samples of low-carbon steels and also on niobium and (Nb + N) microalloyed steel samples. It was found that, when compared to the baseline steel, niobium alone or in combination with nitrogen decreased the thickness of cementite network near the surface of the carburized case of the steels. However, niobium in combination with nitrogen was more effective than niobium in reducing the thickness of cementite network. Niobium with or without nitrogen inhibited the formation of Widmanstätten cementite plates at grain boundaries and within the grains near the surface in the hypereutectoid zone of the case. It was also revealed that, when compared to the baseline steel, niobium decreased the case depth of the carburized steels, but that niobium with nitrogen is more effective than niobium alone in reducing the case depth. Niobium as niobium carbide (NbC) and niobium in the presence of nitrogen as niobium carbonitride, [Nb(C,N)] particles refined the austenite grain size of the carburized case, but Nb(C,N) was more effective than NbC in inhibiting austenite grain growth.

The effects of vanadium on the microstructure and wear resistance of centrifugally cast Ni-hard rolls

International Nuclear Information System (INIS)

Kang, Minwoo; Suh, Yongchan; Oh, Yong-Jun; Lee, Young-Kook

2014-01-01

Highlights: • V addition changed the pro-eutectic phase from austenite to vermicular (V,Nb)C. • Pro-eutectic (V,Nb)C particles were segregated to the inner part of the roll. • Wear loss was inversely proportional to MC fraction under the same graphite fraction. • Cementite particles acted as the initiation site and propagation path of cracks. • High-temperature wear sequence of centrifugally cast Ni-hard rolls was suggested. - Abstract: The effects of V on the microstructure and wear resistance of centrifugally cast Ni-hard rolls are investigated under a constant fraction of graphite using electron microscopes and a revolving disk-type high-temperature wear tester. The volume fraction of (V,Nb)C particles was increased at the expense of the volume fraction of cementite with an increase in the V concentration. However, the volume fraction of graphite was held nearly constant by controlling the concentration ratio of Si and Cr. As the V concentration was higher than 3 wt.%, the pro-eutectic phase was changed from austenite to (V,Nb)C carbide. The pro-eutectic vermicular (V,Nb)C particles were segregated to the inner part of the roll during centrifugal casting. The wear resistance was improved with an addition of V due to the high volume fractions of the coarse eutectic and pro-eutectic (V,Nb)C particles and the precipitation hardening of fine (V,Nb)C particles in the martensitic matrix. The worn surface showed that cementite particles acted as the initiation site and propagation route of cracks

Technology for producing synthetic cast iron for nuclear power station parts

International Nuclear Information System (INIS)

Blozhko, N.K.; Kurochkin, V.S.; Narkevich, E.A.; Nikitin, L.A.; Petrov, L.A.

1984-01-01

A technology was developed and implemented for producing grades SCh-30 through SCh-40 synthetic cast iron in industrial-frequency induction melting furnaces. Alternative innoculations with ferrosilicon and silicocalcium and alloying with chrome and nickel were studied. The mechanical properties and structure of cast irons produced by various technological methods were studied. The research showed that the sector's plants, equipped with industrial-frequency induction furnaces, can produce high-quality synthetic cast irons containing flake graphite for nuclear-power-station casting, without the use of expensive innoculants. Careful observance of the melting and innoculating technologies makes it possible to produce SCh 40 cast iron, without cementite inclusions, by innoculating with FS 75 ferrosilicon in the amount of 0.7% of the total melt weight. Using an innoculant mixture of 0.2% FS 75 and 0.5% SK 30 and low alloying with nickel and chromium, the cast-iron strength can be increased to 440-450 MPa, although the danger of cementite inclusions increase

Microstructural, mechanical and tribological investigation of 30CrMnSiNi2A ultra-high strength steel under various tempering temperatures

Science.gov (United States)

Arslan Hafeez, Muhammad; Farooq, Ameeq

2018-01-01

The aim of the research was to investigate the variation in microstructural, mechanical and tribological characteristics of 30CrMnSiNi2A ultra-high strength steel as a function of tempering temperatures. Steel was quenched at 880 °C and tempered at five different tempering temperatures ranging from 250 °C to 650 °C. Optical microscopy and pin on disc tribometer was used to evaluate the microstructural and wear properties. Results show that characteristics of 30CrMnSiNi2A are highly sensitive to tempering temperatures. Lathe and plate shaped martensite obtained by quenching transform first into ε-carbide, second cementite, third coarsened and spheroidized cementite and finally into recovered ferrite and austenite. Hardness, tensile and yield strengths decreased while elongation increased with tempering temperatures. On the other hand, wear rate first markedly decreased and then increased. Optimum amalgamation of characteristics was achieved at 350 °C.

Investigation on grain refinement and precipitation strengthening applied in high speed wire rod containing vanadium

Energy Technology Data Exchange (ETDEWEB)

Wu, Da-yong; Xiao, Fu-ren, E-mail: frxiao@ysu.edu.cn; Wang, Bin; Liu, Jia-ling; Liao, Bo, E-mail: cyddjyjs@263.net

2014-01-13

To obtain necessary information for the simulation of high speed wire production process, the effect of grain refinement and precipitation strengthening on two high speed wire rod steels with different vanadium and nitrogen contents was investigated by continuous cooling transformation (CCT) characteristics. CCT curves were constructed by the dilatometer test and microscopic observation. Results showed that the formation of intra-granular ferrite (IGF) could refine grain remarkably and accelerate the ferrite transformation. Schedules for high speed wire production process focused on the effect of cooling rate. Ferrite grain was refined by increasing cooling rate and the formation of IGF. The microhardness calculation revealed that the steels were strengthened mostly by a combined effect of grain refinement and precipitation hardening. Degenerated pearlite was observed at lower transformation temperature and the fracture morphology changed from cementite lamellar to nanoscale cementite particle with increasing cooling rate. Based on the analysis above, an optimal schedule was applied and the microstructure and microhardness were improved.

Numerical modeling of coupled heat transfer and phase transformation for solidification of the gray cast iron

DEFF Research Database (Denmark)

Jabbari, Masoud; Hosseinzadeh, Azin

2013-01-01

In the present study the numerical model in 2D is used to study the solidification bahavior of the gray cast iron. The conventional heat transfer is coupled with the proposed micro-model to predict the amount of different phases, i.e. total austenite (c) phase, graphite (G) and cementite (C...

Numerical modeling and experimental validation of microstructure in gray cast iron

DEFF Research Database (Denmark)

Jabbari, Masoud; Davami, Parviz; Varahram, Naser

2012-01-01

To predict the amount of different phases in gray cast iron by a finite difference model (FDM) on the basis of cooling rate (R), the volume fractions of total γ phase, graphite, and cementite were calculated. The results of phase composition were evaluated to find a proper correlation with cooling...

REFERENCE CASES FOR USE IN THE CEMENTITOUS PARTNERSHIP PROJECT

Energy Technology Data Exchange (ETDEWEB)

Langton, C.; Kosson, D.; Garrabrants, A.

2010-08-31

The Cementitious Barriers Partnership Project (CBP) is a multi-disciplinary, multi-institution cross cutting collaborative effort supported by the US Department of Energy (DOE) to develop a reasonable and credible set of tools to improve understanding and prediction of the structural, hydraulic and chemical performance of cementitious barriers used in nuclear applications. The period of performance is >100 years for operating facilities and > 1000 years for waste management. The CBP has defined a set of reference cases to provide the following functions: (i) a common set of system configurations to illustrate the methods and tools developed by the CBP, (ii) a common basis for evaluating methodology for uncertainty characterization, (iii) a common set of cases to develop a complete set of parameter and changes in parameters as a function of time and changing conditions, (iv) a basis for experiments and model validation, and (v) a basis for improving conceptual models and reducing model uncertainties. These reference cases include the following two reference disposal units and a reference storage unit: (i) a cementitious low activity waste form in a reinforced concrete disposal vault, (ii) a concrete vault containing a steel high-level waste tank filled with grout (closed high-level waste tank), and (iii) a spent nuclear fuel basin during operation. Each case provides a different set of desired performance characteristics and interfaces between materials and with the environment. Examples of concretes, grout fills and a cementitious waste form are identified for the relevant reference case configurations.

REFERENCE CASES FOR USE IN THE CEMENTITOUS PARTNERSHIP PROJECT

International Nuclear Information System (INIS)

Langton, C.; Kosson, D.; Garrabrants, A.

2010-01-01

The Cementitious Barriers Partnership Project (CBP) is a multi-disciplinary, multi-institution cross cutting collaborative effort supported by the US Department of Energy (DOE) to develop a reasonable and credible set of tools to improve understanding and prediction of the structural, hydraulic and chemical performance of cementitious barriers used in nuclear applications. The period of performance is >100 years for operating facilities and > 1000 years for waste management. The CBP has defined a set of reference cases to provide the following functions: (i) a common set of system configurations to illustrate the methods and tools developed by the CBP, (ii) a common basis for evaluating methodology for uncertainty characterization, (iii) a common set of cases to develop a complete set of parameter and changes in parameters as a function of time and changing conditions, (iv) a basis for experiments and model validation, and (v) a basis for improving conceptual models and reducing model uncertainties. These reference cases include the following two reference disposal units and a reference storage unit: (i) a cementitious low activity waste form in a reinforced concrete disposal vault, (ii) a concrete vault containing a steel high-level waste tank filled with grout (closed high-level waste tank), and (iii) a spent nuclear fuel basin during operation. Each case provides a different set of desired performance characteristics and interfaces between materials and with the environment. Examples of concretes, grout fills and a cementitious waste form are identified for the relevant reference case configurations.

CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

Energy Technology Data Exchange (ETDEWEB)

Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

2015-04-15

The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

Metallurgical analysis of spalled work roll of hot strip mill

International Nuclear Information System (INIS)

Khan, M.M.; Khan, M.A.

1993-01-01

In this study failure analysis of four work roll of the Hot Strip Mill is carried out. The microstructure is correlated with the chemical composition of shell and roll-life. It was concluded that for the longer service of the roll, cementite, graphite and martensite should be balanced (as per working requirement of the mill). (author)

Void nucleation in spheroidized steels during tensile deformation

International Nuclear Information System (INIS)

Fisher, J.R. Jr.

1980-04-01

An investigation was conducted to determine the effects of various mechanical and material parameters on void formation at cementite particles in axisymmetric tensile specimens of spheroidized plain carbon steels. Desired microstructures for each of three steel types were obtained. Observations of void morphology with respect to various microstructural features were made using optical and scanning electron microscopy

Structure and hot-rolled reinforcement rods properties evolution in the process of long service life

International Nuclear Information System (INIS)

Mikryukov, V.R.; Syomin, A.P.; Konovalov, S.V.; Ivanov, Yu.F.; Gromov, V.E.

2006-01-01

The physical nature of mechanical properties of hot-rolled reinforcement rods degradation during long-life operation is established by methods of transmission diffraction electron microscopy. It is shown that strength and plasticity properties decrease is due to cementite plates cutting and dissolution, microcracks formation process as a result of interstitial phase inclusions creation in the near-surface layer of material

Structure and hot-rolled reinforcement rods properties evolution in the process of long service life

Energy Technology Data Exchange (ETDEWEB)

Mikryukov, V R [Siberian State Industrial University, Kirov str., 42. 654007, Novokuznetsk (Russian Federation); Syomin, A P [Siberian State Industrial University, Kirov str., 42. 654007, Novokuznetsk (Russian Federation); Konovalov, S V [Siberian State Industrial University, Kirov str., 42. 654007, Novokuznetsk (Russian Federation); Ivanov, Yu F [Siberian State Industrial University, Kirov str., 42. 654007, Novokuznetsk (Russian Federation); Gromov, V E [Siberian State Industrial University, Kirov str., 42. 654007, Novokuznetsk (Russian Federation)

2006-08-25

The physical nature of mechanical properties of hot-rolled reinforcement rods degradation during long-life operation is established by methods of transmission diffraction electron microscopy. It is shown that strength and plasticity properties decrease is due to cementite plates cutting and dissolution, microcracks formation process as a result of interstitial phase inclusions creation in the near-surface layer of material.

On osmondite nature

Directory of Open Access Journals (Sweden)

К. Ю. Шахназаров

2017-10-01

Based on the maximum etchability value, acceleration of the graphitization of steels, the maximum corrosion rate of gray cast iron, anomalies in the temperature dependences of the physical and mechanical properties, changes in the solubility of cementite, the maximum lattice parameter, the extremum on the resistance curve of the pure iron deposit, the conversion in iron at ~ 450 °C is justified.

Evolution of carbon distribution and mechanical properties during the static strain ageing of heavily drawn pearlitic steel wires

International Nuclear Information System (INIS)

Lamontagne, A.; Massardier, V.; Sauvage, X.; Kléber, X.; Mari, D.

2016-01-01

The static strain ageing of heavily cold-drawn pearlitic steel wires was investigated using both global techniques and local techniques (Atom Probe Tomography (APT)), in order to highlight how the cold-drawn destabilized microstructure returns to a more stable state during post-drawing treatments between 20 °C and 150 °C. The global techniques (thermoelectric power, differential scanning calorimetry) clearly showed that ageing occurs in three successive ageing stages and is due to a redistribution of the carbon atoms coming from the strain-induced cementite dissolution. The first ageing stage was unambiguously attributed to the carbon segregation to the defects, while the second and third stages were interpreted as being due to the precipitation of intermediate carbides (2nd stage) and cementite (3rd stage). The true strain was not found to significantly affect the ageing kinetics and mechanisms but appeared to play a role in the amount of carbon atoms involved in the different ageing stages. APT analyses confirmed that ageing is governed by the carbon depletion of strain-induced supersaturated ferrite. The strengthening mechanisms associated with the different ageing stages were also discussed.

Influence of Post-Weld Heat Treatment on the Microstructure, Microhardness, and Toughness of a Weld Metal for Hot Bend

Directory of Open Access Journals (Sweden)

Xiu-Lin Han

2016-03-01

Full Text Available In this work, a weld metal in K65 pipeline steel pipe has been processed through self-designed post-weld heat treatments including reheating and tempering associated with hot bending. The microstructures and the corresponding toughness and microhardness of the weld metal subjected to the post-weld heat treatments have been investigated. Results show that with the increase in reheating temperature, austenite grain size increases and the main microstructures transition from fine polygonal ferrite (PF to granular bainitic ferrite (GB. The density of the high angle boundary decreases at higher reheating temperature, leading to a loss of impact toughness. Lots of martensite/austenite (M/A constituents are observed after reheating, and to a large extent transform into cementite after further tempering. At high reheating temperatures, the increased hardenability promotes the formation of large quantities of M/A constituents. After tempering, the cementite particles become denser and coarser, which considerably deteriorates the impact toughness. Additionally, microhardness has a good linear relation with the mean equivalent diameter of ferrite grain with a low boundary tolerance angle (2°−8°, which shows that the hardness is controlled by low misorientation grain boundaries for the weld metal.

The Potential of Self-Tempered Martensite and Bainite in Improving the Fatigue Strength of Thermomechanically Processed Steels

Directory of Open Access Journals (Sweden)

Krupp Ulrich

2018-01-01

Full Text Available In contrast to a two-stage hardening and tempering process, the definition of optimized cooling routes after hot working of low-alloy Cr steel allows the adjustments of high-strength microstructures with a sufficient degree of ductility at the same time without any additional heat-treatment. While compressed air cooling after hot forging of micro-alloyed steel grades leads to the formation of lower bainite with finedispersed cementite platelets, quenching by water spray down to the martensite start temperature results in the formation of martensite, that is self-tempered during the subsequent slow-cooling in air. The precipitation of nano-sized cementite precipitates result in superior mechanical properties with respect to impact and tensile testing. Cyclic deformation and crack propagation tests being carried out using resonance testing (100Hz and ultrasonic fatigue testing (20kHz systems revealed a pronounced increase in fatigue strength by about 150MPa of the self-tempered martensite condition as compared to the bainitic modification. For the latter one, a steady decrease of the fatigue strength is observed rather than the existence of a real fatigue limit.

Microstructural Evolution of Inverse Bainite in a Hypereutectoid Low-Alloy Steel

Science.gov (United States)

Kannan, Rangasayee; Wang, Yiyu; Li, Leijun

2017-12-01

Microstructural evolution of inverse bainite during isothermal bainite transformation of a hypereutectoid low-alloy steel at 773 K (500 °C) was investigated through a series of interrupted isothermal experiments using a quench dilatometer. Microstructural characterization revealed that the inverse bainitic transformation starts by the nucleation of cementite (Fe3C) from parent austenite as a midrib in the bainitic microstructure. The inverse bainite becomes "degenerated" to typical upper bainite at prolonged transformation times. Crystallographic orientation relationships between the individual phases of inverse bainite microstructure were found to obey { _{γ } || _{θ } } { _{α } || _{θ } } { _{γ } || _{α } } 111_{γ } || { \\overline{2} 21} _{θ } } { 110} _{α } || { \\overline{2} 21} _{θ } } { 111} _{γ } || { 110 } _{α } {111} _{γ } || {211} _{θ } {110} _{α } || {211} _{θ } Furthermore, the crystallographic orientation deviations between the individual phases of inverse bainite microstructure suggest that the secondary carbide nucleation occurs from the inverse bainitic ferrite. Thermodynamic driving force calculations provide an explanation for the observed nucleation sequence in inverse bainite. The degeneracy of inverse bainite microstructure to upper bainite at prolonged transformation times is likely due to the effects of cementite midrib dissolution at the early stage and secondary carbide coarsening at the later stage.

Microstructure and strengthening mechanisms in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2011-01-01

Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified by transmis......Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified...... by transmission electron microscopy and high resolution electron microscopy. The mechanical properties have been determined by tensile testing. It is found that the interlamellar spacing and the thickness of the cementite lamellae are reduced in accordance with the changes in wire diameter up to a strain of 2...... at the ferrite/cementite interface. Three strengthening mechanisms have been analyzed: (i) boundary strengthening, (ii) dislocation strengthening and (iii) solid solution hardening. The individual and combined contributions, based on an assumption of linear additivity, of these mechanisms to the wire strength...

Deviations from cooperative growth mode during eutectoid transformation: Insights from a phase-field approach

International Nuclear Information System (INIS)

Ankit, Kumar; Mukherjee, Rajdip; Mittnacht, Tobias; Nestler, Britta

2014-01-01

The non-cooperative eutectoid transformation relies on the presence of pre-existing cementite particles in the parent austenitic phase and yields a product, popularly known as the divorced eutectoid. Under isothermal conditions, two of the important parameters that influence the transformation mechanism and determine the final morphology are undercooling (below the A 1 temperature) and interparticle spacing. Although the criteria that govern the morphological transition from lamellar to divorced is experimentally well established, numerical studies giving a detailed exposition of the non-cooperative transformation mechanism have not been reported extensively. In the present work, we employ a multiphase-field model that uses thermodynamic information from the CALPHAD database to numerically simulate the pulling-away of the advancing ferrite–austenite interface from cementite, which results in a transition from lamellar to divorced eutectoid morphology in Fe–C alloy. We also identify the onset of a concurrent growth and coarsening regime at small interparticle spacing and low undercooling. We analyze the simulation results to unravel the essential physics behind this complex spatial and temporal evolution pathway and amend the existing criteria by constructing a Lamellar-Divorced-Coarsening (LDC) map

Optimization of chemical compositions in low-carbon Al-killed enamel steel produced by ultra-fast continuous annealing

Energy Technology Data Exchange (ETDEWEB)

Dong, Futao, E-mail: dongft@sina.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Linxiu; Liu, Xianghua [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xue, Fei [College of Electrical Engineering, Hebei United University, Tangshan 063000 (China)

2013-10-15

The influence of Mn,S and B contents on microstructural characteristics, mechanical properties and hydrogen trapping ability of low-carbon Al-killed enamel steel was investigated. The materials were produced and processed in a laboratory and the ultra-fast continuous annealing processing was performed using a continuous annealing simulator. It was found that increasing Mn,S contents in steel can improve its hydrogen trapping ability which is attributed by refined ferrite grains, more dispersed cementite and added MnS inclusions. Nevertheless, it deteriorates mechanical properties of steel sheet. Addition of trace boron results in both good mechanical properties and significantly improved hydrogen trapping ability. The boron combined with nitrogen segregating at grain boundaries, cementite and MnS inclusions, provides higher amount of attractive hydrogen trapping sites and raises the activation energy for hydrogen desorption from them. - Highlights: • We study microstructures and properties in low-carbon Al-killed enamel steel. • Hydrogen diffusion coefficients are measured to reflect fish-scale resistance. • Manganese improves hydrogen trapping ability but decrease deep-drawing ability. • Boron improves both hydrogen trapping ability and deep-drawing ability. • Both excellent mechanical properties and fish-scale resistance can be matched.

New mesoscopic constitutive model for deformation of pearlitic steels up to moderate strains

Science.gov (United States)

Alkorta, J.; Martínez-Esnaola, J. M.; de Jaeger, P.; Gil Sevillano, J.

2017-07-01

A new constitutive model for deformation of pearlitic steels has been developed that describes the mechanical behaviour and microstructural evolution of lamellar multi-colony pearlite. The model, a two-phase continuum model, considers the plastic anisotropy of ferrite derived from its lamellar structure but ignores any anisotropy associated with cementite and does not consider the crystal structure of either constituent. The resulting plastic constitutive equation takes into account a dependence on both the pearlitic spacing (arising from the confined slip of dislocations in the lamellae) and on strengthening from the evolving intra-lamellar dislocation density. A Kocks-Mecking strain hardening/recovery model is used for the lamellar ferrite, whereas perfect-plastic behaviour is assumed for cementite. The model naturally captures the microstructural evolution and the internal micro-stresses developed due to the different mechanical behaviour of both phases. The model is also able to describe the lamellar evolution (orientation and interlamellar spacing) with good accuracy. The role of plastic anisotropy in the ferritic phase has also been studied, and the results show that anisotropy has an important impact on both microstructural evolution and strengthening of heavily drawn wires.

Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

Directory of Open Access Journals (Sweden)

Eider Gresesqui-Lobaina

2017-10-01

Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

Structure–property relationship in a 960 MPa grade ultrahigh strength low carbon niobium–vanadium microalloyed steel: The significance of high frequency induction tempering

International Nuclear Information System (INIS)

Xie, Z.J.; Fang, Y.P.; Han, G.; Guo, H.; Misra, R.D.K.; Shang, C.J.

2014-01-01

The present study describes the microstructure and precipitation behavior in an ultra-high strength low carbon niobium–vanadium microalloyed steel that was processed by quenching and high frequency induction tempering. Ultrahigh yield strength of ∼1000 MPa with high elongation of ∼15% and high low temperature toughness of 55 J (half thickness) at −40 °C was obtained after quenching from austenitization at 900 °C for 30 min, and tempering at 600 °C for 15 min by induction reheating with a reheating rate of ∼50 °C/s. While the yield strength increase on tempering was similar for both induction reheating and conventional reheating (electrical resistance reheating), there was ∼100% increase in low temperature toughness in induction reheated steel compared to the conventional reheating process. The underlying reason for the increase in toughness was attributed to the transformation of cementite film observed in conventional reheating and tempering to nanoscale cementite in induction reheating and tempering. The precipitation of nanoscale carbides is believed to significantly contribute to ultra-high strength, good ductility, and high toughness in the high frequency induction reheating and tempering process

Evolution of the structure and the phase composition of a bainitic structural steel during plastic deformation

Science.gov (United States)

Nikitina, E. N.; Glezer, A. M.; Ivanov, Yu. F.; Aksenova, K. V.; Gromov, V. E.; Kazimirov, S. A.

2017-10-01

The evolution of the phase composition and the imperfect substructure of the 30Kh2N2MFA bainitic structural steel subjected to compressive deformation by 36% is quantitatively analyzed. It is shown that deformation is accompanied by an increase in the scalar dislocation density, a decrease in the longitudinal fragment sizes, an increase in the number of stress concentrators, the dissolution of cementite particles, and the transformation of retained austenite.

Research of the Processes of High Temperature Influence on Cementitous Concrete

Czech Academy of Sciences Publication Activity Database

Bodnárová, L.; Válek, J.; Sitek, Libor; Foldyna, Josef

2013-01-01

Roč. 19, č. 2 (2013), s. 500-503 ISSN 1936-6612 R&D Projects: GA ČR GAP104/12/1988 Grant - others:GA TA ČR(CZ) TA01010948 Institutional support: RVO:68145535 Keywords : cement itous concrete * high temperature influence * physicalmechanical properties Subject RIV: JN - Civil Engineering http://www.ingentaconnect.com/content/asp/asl/2013/00000019/00000002/art00031?token=0052114d07e2a46762c6b635d3e703f252e2e3e5f7a673f7b2f267738703375686f49a0e280f5d6867

STUDY OF THE EFFECT OF PRELIMINARY PLASTIC DEFORMATION IN THE PROCESS OF DISSOLUTION DURING TEMPERING OF LOW-CARBON AND BORON-CONTAINING ALLOYS

OpenAIRE

M. Yu. Filonenko; S. B. Piliaieva

2009-01-01

In the paper the influence of preliminary deformation on disintegration of martensite in boron-containing and carbonic alloy is explored. It is shown that at the small degree of deformation (7 per cent) both in low-carbonic and boron-containing alloys the process of martensite disintegration takes place less intensively. The increase of degree of preliminary deformation in a boron-containing alloy is instrumental in more even distribution of boron-cementite particles appearing as a result of ...

Hardening and softening mechanisms of pearlitic steel wire under torsion

International Nuclear Information System (INIS)

Zhao, Tian-Zhang; Zhang, Shi-Hong; Zhang, Guang-Liang; Song, Hong-Wu; Cheng, Ming

2014-01-01

Highlights: • Mechanical behavior of pearlitic steel wire is studied using torsion. • Work hardening results from refinement lamellar pearlitic structure. • Softening results from recovery, shear bands and lamellar fragmentations. • A microstructure based analytical flow stress model is established. - Abstract: The mechanical behaviors and microstructure evolution of pearlitic steel wires under monotonic shear deformation have been investigated by a torsion test and a number of electron microscopy techniques including scanning electron microscopy (SEM) and transmission electron microscopy (TEM), with an aim to reveal the softening and hardening mechanisms of a randomly oriented pearlitic structure during a monotonic stain path. Significantly different from the remarkable strain hardening in cold wire drawing, the strain hardening rate during torsion drops to zero quickly after a short hardening stage. The microstructure observations indicate that the inter-lamellar spacing (ILS) decreases and the dislocations accumulate with strain, which leads to hardening of the material. Meanwhile, when the strain is larger than 0.154, the enhancement of dynamic recovery, shear bands (SBs) and cementite fragmentations results in the softening and balances the strain hardening. A microstructure based analytical flow stress model with considering the influence of ILS on the mean free path of dislocations and the softening caused by SBs and cementite fragmentations, has been established and the predicted flow shear curve meets well with the measured curve in the torsion test

Chemical and morphological changes during production of conducting carbons from ferrocene-poly (furfuryl alcohol)

International Nuclear Information System (INIS)

Ozaki, J.; Cashion, J.D.; Brown, L.J.

1996-01-01

Carbons are obtained by heating organic substances up to 1000 deg C under inert atmosphere. The electronic properties of carbons change dramatically during this carbonisation process. By controlled preparation, it is possible to obtain electronically functional materials. The addition of iron to the organic starting material has a strong modifying effect and, in particular, carbonising a ferrocene-poly(furfuryl alcohol) (PFA) mixture at 700 deg C produces a carbon with a comparable electron transfer rate to platinum. 57 Moessbauer spectra showed that the first transformation of the ferrocene is to magnetite, at 200-300 deg C. At 600 deg C, the magnetite is converted to wustite, while at 650 deg C α-iron starts to appear. The final products at 800 deg C were α-iron, γ-iron and cementite, Fe 3 C. Morphological changes were studied by SEM. The tentative explanation for these results is that the iron promotes the elimination of oxygen from the initial PFA structure to produce magnetite. At 600-650 deg C , the magnetite is carbothermically reduced to wustite and α-iron, forming glassy carbon. Above 700 deg C, the iron dissolves carbon atoms to make a solid solution. On cooling, some of this fractionates into graphitic carbon, cementite and γ-iron stabilised by the carbon atoms. We believe that the furry surface is produced in this cooling process

Chemical and morphological changes during production of conducting carbons from ferrocene-poly (furfuryl alcohol)

Energy Technology Data Exchange (ETDEWEB)

Ozaki, J [Tohoku University, Sendai, Japan (Japan). Institute of Chemical Reaction Science; Cashion, J D; Brown, L J [Monash Univ., Clayton, VIC (Australia). Dept. of Physics

1997-12-31

Carbons are obtained by heating organic substances up to 1000 deg C under inert atmosphere. The electronic properties of carbons change dramatically during this carbonisation process. By controlled preparation, it is possible to obtain electronically functional materials. The addition of iron to the organic starting material has a strong modifying effect and, in particular, carbonising a ferrocene-poly(furfuryl alcohol) (PFA) mixture at 700 deg C produces a carbon with a comparable electron transfer rate to platinum. {sup 57} Moessbauer spectra showed that the first transformation of the ferrocene is to magnetite, at 200-300 deg C. At 600 deg C, the magnetite is converted to wustite, while at 650 deg C {alpha}-iron starts to appear. The final products at 800 deg C were {alpha}-iron, {gamma}-iron and cementite, Fe{sub 3}C. Morphological changes were studied by SEM. The tentative explanation for these results is that the iron promotes the elimination of oxygen from the initial PFA structure to produce magnetite. At 600-650 deg C , the magnetite is carbothermically reduced to wustite and {alpha}-iron, forming glassy carbon. Above 700 deg C, the iron dissolves carbon atoms to make a solid solution. On cooling, some of this fractionates into graphitic carbon, cementite and {gamma}-iron stabilised by the carbon atoms. We believe that the furry surface is produced in this cooling process

Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium on energy research in its 3rd year (Research and development of mezoscopic composite phase material based on heat-/wear-resistant metal); 1999 nendo mezoscopic fukuso soshiki seigyo tainetsu taimamosei kinzokuki fukugo zairyo no kenkyu kaihatsu seika hokokusho. 3

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Using an in-situ method, three kinds of Fe-C-Ni-Cr-Mo-Nb-based alloys are developed, whose strength is not less than 800MPa at 1073K. They exhibit, in a high-temperature erosion wear test, a wear resistance which is 2-3 times higher than that of conventional materials. When they are cast, wear-causing graphite precipitation is suppressed thanks to the cast iron coagulating in gaps in the ceramic formed into a net shape. It is also found that in this process the precipitation of cementites etc., which improves on the abrasion and wear characteristics, is accelerated and that the cementites etc. are finely dispersed for improvement on the brake (brake block) characteristics. Tentatively produced brake blocks are tested for performance at the Railway Technical Research Institute. The new materials are found to exhibit a wear resistance which is 2.2 times higher, and a braking capability 1.6 times better, than those of conventional materials. In the case of an Fe-50Cr-4.8C alloy produced by an MA (mechanical alloying) method, {alpha}-Fe is dispersed into M{sub 23}C{sub 6} for a remarkable improvement on the wear-resisting feature. A 10%TiC cermet exhibits a remarkably high wear resistance, that is, a transverse rupture strength of 1270MPa which is higher than that of a cast high-speed steel. (NEDO)

STUDY OF THE EFFECT OF PRELIMINARY PLASTIC DEFORMATION IN THE PROCESS OF DISSOLUTION DURING TEMPERING OF LOW-CARBON AND BORON-CONTAINING ALLOYS

Directory of Open Access Journals (Sweden)

M. Yu. Filonenko

2009-12-01

Full Text Available In the paper the influence of preliminary deformation on disintegration of martensite in boron-containing and carbonic alloy is explored. It is shown that at the small degree of deformation (7 per cent both in low-carbonic and boron-containing alloys the process of martensite disintegration takes place less intensively. The increase of degree of preliminary deformation in a boron-containing alloy is instrumental in more even distribution of boron-cementite particles appearing as a result of martensite disintegration.

Structural Parameters and Strengthening Mechanisms in Cold-Drawn Pearlitic Steel Wires

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2012-01-01

Pearlitic steel wires have a nanoscale structure and a strength which can reach 5 GPa. In order to investigate strengthening mechanisms, structural parameters including interlamellar spacing, dislocation density and cementite decomposition, have been analyzed by transmission electron microscopy...... and high resolution electron microscopy in wires cold drawn up to a strain of 3.7. Three strengthening mechanisms, namely boundary strengthening, dislocation strengthening and solid solution hardening have been analyzed and good agreement has been found between the measured flow stress and the value...

Influence of substitutional atoms on the solubility limit of carbon in bcc iron

International Nuclear Information System (INIS)

Saitoh, Hajime; Ushioda, Kohsaku; Yoshinaga, Naoki; Yamada, Wataru

2011-01-01

The influence of substitutional atoms (Mn, Cr, Si, P, and Al) on the solubility limit of C in body-centered cubic iron in equilibrium with cementite was investigated in low-carbon steels at a temperature of 700 o C. The C solubility limit was determined from internal friction measurements combined with infrared analysis of C using a high-frequency combustion technique. Experiments clarified that Mn, Cr and Al hardly change the C solubility limit, whereas P and Si increase it.

Microstructure and erosion characteristic of nodular cast iron surface modified by tungsten inert gas

International Nuclear Information System (INIS)

Abboud, Jaafar Hadi

2012-01-01

Highlights: ► Local surface melting. ► Significant improvement in erosion resistance. ► The ductile behaviour was found. -- Abstract: The surface of nodular cast iron has been melted and rapidly solidified by Tungsten Inert Gas (TIG) process to produce a chilled structure of high hardness and better erosion resistance. Welding currents of magnitude 100, 150, and 200 A at a constant voltage of 72 have been used to melt the surface of nodular cast iron. Microstructural characterization, hardness measurements, and erosion wear tests have been performed on these modified surfaces as well as on the untreated material. Microstructural characterization has shown that surface melting resulted in complete or partial dissolution of the graphite nodules and resolidification of primary austenite dendrites, which undergo further decomposition into ferrite and cementite, and interdendritic of acicular eutectic; their microhardness measured across the melted depth ranged between 600 and 800 Hv. The scale of the dendrites and the interdendritic eutectic became coarser when a higher current is used. The results also indicated that remelting process by TIG improved erosion resistance by three to four times. Eroded surface observations of the as-received and TIG melted samples showed a ductile behavior with a maximum erosion rate at 30°. The fine microstructures obtained by the rapid cooling and the formation of a large amount of eutectic cementite instead of the graphite have contributed greatly to the plastic flow and consequently to the better erosion resistance of the TIG surface melted samples.

Field emission study from an array of hierarchical micro protrusions on stainless steel surface generated by femtosecond pulsed laser irradiation

Energy Technology Data Exchange (ETDEWEB)

Singh, A.K., E-mail: anilks@barc.gov.in [Laser & Plasma Technology Division, BARC, Mumbai, 400085 (India); Suryawanshi, Sachin R.; More, M.A. [Department of Physics, Savitribai Phule Pune University, Pune, 411007 (India); Basu, S. [Solid State Physics Division, BARC, Mumbai, 40085 (India); Sinha, Sucharita [Laser & Plasma Technology Division, BARC, Mumbai, 400085 (India)

2017-02-28

Highlights: • Array of self assembled micro-protrusions have been generated on stainless steel surfaces by femtosecond pulsed laser irradiation. • Density of the formed micro-protrusions is ∼5.6 × 105 protrusions/cm{sup 2}. • Laser treated surface is mainly composed of iron oxide and cementite phases. • Micro-structured sample has shown good field emission properties – low turn on field, high field enhancement factor and stable emission current. - Abstract: This paper reports our results on femtosecond (fs) pulsed laser induced surface micro/nano structuring of stainless steel 304 (SS 304) samples and their characterization in terms of surface morphology, formed material phases on laser irradiation and field emission studies. Our investigations reveal that nearly uniform and dense array of hierarchical micro-protrusions (density: ∼5.6 × 10{sup 5} protrusions/cm{sup 2}) is formed upon laser treatment. Typical tip diameters of the generated protrusions are in the range of 2–5 μm and these protrusions are covered with submicron sized features. Grazing incidence X-ray diffraction (GIXRD) analysis of the laser irradiated sample surface has shown formation mainly of iron oxides and cementite (Fe{sub 3}C) phases in the treated region. These laser micro-structured samples have shown good field emission properties such as low turn on field (∼4.1 V/μm), high macroscopic field enhancement factor (1830) and stable field emission current under ultra high vacuum conditions.

An Archaeometallurgical Investigation of a Steel Sword from the Safavid Dynasty

Science.gov (United States)

Dini, Ghasem

2018-02-01

In this study, a steel sword belonging to the Safavid dynasty was investigated to identify its chemistry, microstructure, mechanical properties, and processing. To this aim, chemical and phase analyses, optical microscopy investigations and a hardness test were conducted. The results indicated that the sword blade material was plain carbon steel containing 1.42 wt.% C. The microstructure consisted of spheroidal cementite particles in a ferrite matrix, facilitating the formation of a curved sword. It seemed that a combination of heat treatment and metal-forming techniques (thermo-mechanical process) was utilized to obtain this microstructure.

Nb(C,N) precipitation kinetics in the bainite region of a low-carbon Nb-microalloyed steel

International Nuclear Information System (INIS)

Park, J.S.; Lee, Y.K.

2007-01-01

Nb(C,N) precipitation in the bainite region (580-660 deg. C) of a low-carbon Nb-microalloyed steel was investigated by electrical resistivity and transmission electron microscopy. Nb(C,N) particles started precipitating after 100-200 s at isothermal temperatures after bainite transformation and cementite formation, and precipitation finished in 1000-2000 s. The precipitation-time-temperature diagram of Nb(C,N) in the bainite region of a low-carbon microalloyed steel was a type of C-curve, with a nose temperature of about 615 deg. C

Influence of supersaturated carbon on the diffusion of Ni in ferrite determined by atom probe tomography

KAUST Repository

Kresse, T.; Li, Yujiao; Boll, Torben; Borchers, Christine; Choi, Pyuckpa; Al-Kassab, Talaat; Raabe, Dierk; Kirchheim, Reiner

2013-01-01

In patented and cold-drawn pearlitic steel wires dissociation of cementite occurs during mechanical deformation. In this study the influence of the carbon decomposition on the diffusion of nickel in ferrite is investigated by means of atom probe tomography. In the temperature range 423-523 K we observed a much smaller activation energy of Ni diffusion than for self-diffusion in body-centered cubic iron, indicating an increased vacancy density owing to enhanced formation of vacancy-carbon complexes. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Influence of supersaturated carbon on the diffusion of Ni in ferrite determined by atom probe tomography

KAUST Repository

Kresse, T.

2013-09-01

In patented and cold-drawn pearlitic steel wires dissociation of cementite occurs during mechanical deformation. In this study the influence of the carbon decomposition on the diffusion of nickel in ferrite is investigated by means of atom probe tomography. In the temperature range 423-523 K we observed a much smaller activation energy of Ni diffusion than for self-diffusion in body-centered cubic iron, indicating an increased vacancy density owing to enhanced formation of vacancy-carbon complexes. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Effect of reactive O+ implantation on the pearlite evolution

International Nuclear Information System (INIS)

Li Shuchen; Chen Yuanru; Radjabov, T.D.; Muchadadiev, R.E.; Zhang Pingyu; Liu Hong

1993-01-01

In the experiment the Fe-0.45wt%C alloy was implanted by Ar+, N+, and by Ar+, N+, O+ ions separately. Beneath the surface implanted by Ar+ and N+ an Auger peak of nitrogen is apparent. After implanting O+, however, the oxygen profile along the depth takes the Gaussian distribution and the nitrogen level is very low. TEM observation shows that the cementite laminae of the pearlite are distorted severely and even broken into rods or spheroid particles. The pearlite evolutions may be interpreted by the thermal spike effect of ion-implantation and preferential combination of C and O

Friction stir processing on high carbon steel U12

Energy Technology Data Exchange (ETDEWEB)

Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2015-10-27

Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

Valence electron structure of cast iron and graphltization behaviour criterion of elements

Institute of Scientific and Technical Information of China (English)

刘志林; 李志林; 孙振国; 杨晓平; 陈敏

1995-01-01

The valence electron structure of common alloy elements in phases of cast iron is calculated- The relationship between the electron structure of alloy elements and equilibrium, non-equilibrium solidification and graphitization is revealed by defining the bond energy of the strongest bond in a phase as structure formation factor S. A criterion of graphitization behaviour of elements is advanced with the critical value of the structure formation factor of graphite and the n of the strongest covalent bond in cementite. It is found that this theory conforms to practice very well when the criterion is applied to the common alloy elements.

Modelling reaustenitisation in Fe-C steels with concentration-dependent diffusivity of carbon

Directory of Open Access Journals (Sweden)

Mancini, R.

2002-12-01

Full Text Available A finite difference method used to model reaustenitisation from a ferrite/cementite mixture in Fe-C steels is presented in this paper. Concentration-dependent carbon diffusivity in austenite is taken into account in order to generalize our earlier numerical model. We select some parameters, such as cementite dissolution time, and compare their values as calculated by different approximations available in the literature (in particular at steady state for planar and spherical geometries. When the dependence of diffusivity on concentration or temperature is increased, the steady state approximation fails to predict correctly the above mentioned parameters and the use of numerical techniques becomes indispensable.

En este trabajo se presenta un método numérico de diferencias finitas para modelar la reaustenización en aceros Fe-C a partir de una distribución inicial de ferrita y cementita. Se tiene en cuenta la dependencia de la difusividad en la austenita con la concentración de carbono, a fin de generalizar el propio modelo numérico previo. Se han seleccionado algunos parámetros, como el tiempo de disolución de la cementita, para comparar los valores obtenidos en este caso con los calculados con diferentes aproximaciones (en particular con la de estado estacionario para los casos de geometrías plana y esférica. Los resultados obtenidos muestran que, cuando la difusividad depende fuertemente de la concentración, la aproximación de estado estacionario no predice correctamente los parámetros calculados y se hace imprescindible la aplicación de métodos numéricos.

Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part I – Moulding technologies vs. zinc coating

Directory of Open Access Journals (Sweden)

Szczęsny A.

2017-03-01

Full Text Available Studies have demonstrated that in the process of hot dip galvanizing the decisive influence on the mechanism of zinc coating formation and properties has the quality of the mechanically untreated (raw surface layer of the galvanized product. The terms “casting surface layer” denote various parameters of the microstructure, including the type of metal matrix, the number of grains and the size of graphite nodules, possible presence of hard spots (the precipitates of eutectic cementite and parameters of the surface condition. The completed research has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing.

Stress distribution in the 16MND5 bainitic steel. Experimental analysis and polycrystalline modelling

International Nuclear Information System (INIS)

Pesci, R.; Inal, K.; Berveiller, M.; Masson, R.

2003-01-01

The 16MND5 bainitic steel being a two-phase material (ferrite/cementite), the X-Ray Diffraction (XRD) is the most efficient tool to determine the stress states into the ferritic phase (sin 2 ψ method). The latter, coupled to the observations realized during tensile tests (specimen surface and facies), have permitted to establish criteria to describe the behavior and the damaging processes of the material on a crystallographic scale, in the lower part of the ductile-to-brittle transition region and at lower temperatures [-196 deg. C;-60 deg. C]. During the loading, the damage is observed with a Scanning Electron Microscope, while the internal stresses are determined by XRD: the stress states are less important in ferrite than in bainite (macroscopic stress), the difference not exceeding 150 MPa. A multi-scale polycrystalline model is developed concurrently with the experimental measurements: a Mori-Tanaka formulation is used to describe the elastoplastic behavior of a ferritic single crystal reinforced by cementite precipitates, while the transition to the polycrystal is achieved by a self-consistent approach. The developed modeling takes into account the temperature effects on the stress states in each phase and includes a cleavage criterion (critical value of the stress normal to [100] planes), which expresses the damage of the material: thus, it enables to predict the actual experimental behavior of the 16MND5 steel in relation to temperature, and to take into account the failure process which is fragile from -120 deg. C. Besides, it is also possible to calculate the strains of the diffracting planes, which can be compared to those measured by XRD: this enables to evaluate the heterogeneity of the strains for each crystallographic orientation. (authors)

Hirarchical structures and strength in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Hansen, Niels; Godfrey, Andrew

2014-01-01

and the cementite decomposition, have been analyzed and quantified by scanning electron microscopy, transmission electron microscopy and high resolution electron microscopy for wires cold drawn up to a strain of 3.68. Three strengthening mechanisms, boundary strengthening, dislocation strengthening and solid...... solution hardening, have been analyzed based on the microstructural analysis. The individual and combined contributions, of these mechanisms to the wire strength have been estimated and good agreement has been found between the measured flow stress and values estimated based on an assumption of linear...... additivity of the three strengthening mechanisms. Mechanisms behind the higher strength of about 6.4 GPa in the wires drawn to higher strains and to a finer microstructural scale is also discussed....

The influence of drawing speed on structure changes in high carbon steel wires

Directory of Open Access Journals (Sweden)

M. Suliga

2015-01-01

Full Text Available In the paper the influence of the drawing speed on structure changes has been assessed. The Scanning Electron Microscope investigation confirmed that for wires drawn with high total draft, exceeding 80 %, makes it impossible to clearly assess the impact of drawing technology on structural changes in the drawn wires. Thus, to assess the structural changes necessary to apply quantitative methods. On the basis of examination of the wire structure by measuring of electrical resistance, the structure changes in drawn wires has been determined. It has been shown that the increase of drawing speed, especially above 15 m/s, causes an increase in structure defect, with a decline in platelet orientation of cementite in drawn wires.

Tailoring the gradient ultrafine-grained structure in low-carbon steel during drawing with shear

Directory of Open Access Journals (Sweden)

G. I. Raab

2016-04-01

Full Text Available Conventional drawing and drawing with shear were conducted on the rods of low-carbon steel. Deformation by simple drawing forms basically a homogenous structure and leads to a uniform change in microhardness along the billet volume. A comparative analysis of the models of these processes showed that shear drawing of steel at room temperature reduces energy characteristics in half, normal forces on the die – by 1,8, and enhances the strain intensity from 0,5 to 1,6. During drawing with shear, strain-induced cementite dissolution occurs and a gradient structure is formed, which increases the microhardness of the surface layer up to values close to 7 000 MPa.

Delamination of Pearlitic Steel Wires: The Defining Role of Prior-Drawing Microstructure

Science.gov (United States)

Durgaprasad, A.; Giri, S.; Lenka, S.; Sarkar, Sudip Kumar; Biswas, Aniruddha; Kundu, S.; Mishra, S.; Chandra, S.; Doherty, R. D.; Samajdar, I.

2018-03-01

This article reports the occasional (alignment of the pearlite: 22 ± 5 pct vs 34 ± 4 pct in the nondelaminated wires. Although all wires had similar through-thickness texture and stress gradients, delaminated wires had stronger gradients in composition and higher hardness across the ferrite-cementite interface. Carbide dissolution and formation of supersaturated ferrite were clearly correlated with delamination, which could be effectively mitigated by controlled laboratory annealing at 673 K. Direct observations on samples subjected to simple shear revealed significant differences in shear localizations. These were controlled by pearlite morphology and interlamellar spacing. Prior-drawing microstructure of coarse misaligned pearlite thus emerged as a critical factor in the wire drawing-induced delamination of the pearlitic wires.

Manganese partitioning in low carbon manganese steel during annealing

International Nuclear Information System (INIS)

Lis, J.; Lis, A.; Kolan, C.

2008-01-01

For 6Mn16 steel experimental soft annealing at 625 deg. C for periods from 1 h to 60 h and modeling with Thermo-Calc were performed to estimate the partitioning of alloying elements, in particular Mn, between ferrite, cementite and austenite. Using transmission electron microscopy and X-ray analysis it was established that the increase of Mn concentration in carbides to a level 7%-11.2% caused a local decrease of the Ac 1 temperature and led to the presence of austenite around the carbides. Thus, after cooling, small bainite-martensite or bainite-martensite-retained austenite (BM-A) islands were observed. A dispersion of carbides and a coarsening process were observed. The measured amount of Mn in the carbides was in good agreement with theoretical predictions

Thermokinetic Modeling of Phase Transformation in the Laser Powder Deposition Process

Science.gov (United States)

Foroozmehr, Ehsan; Kovacevic, Radovan

2009-08-01

A finite element model coupled with a thermokinetic model is developed to predict the phase transformation of the laser deposition of AISI 4140 on a substrate with the same material. Four different deposition patterns, long-bead, short-bead, spiral-in, and spiral-out, are used to cover a similar area. Using a finite element model, the temperature history of the laser powder deposition (LPD) process is determined. The martensite transformation as well as martensite tempering is considered to calculate the final fraction of martensite, ferrite, cementite, ɛ-carbide, and retained austenite. Comparing the surface hardness topography of different patterns reveals that path planning is a critical parameter in laser surface modification. The predicted results are in a close agreement with the experimental results.

Tool steels

DEFF Research Database (Denmark)

Højerslev, C.

2001-01-01

On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

AFM study of the early corrosion of a high strength steel in a diluted sodium chloride solution

International Nuclear Information System (INIS)

Sanchez, Javier; Fullea, Jose; Andrade, Carmen; Gaitero, Juan J.; Porro, Antonio

2008-01-01

The high strength steels employed as reinforcement in pre-stressed concrete structures are drawn wire steels of eutectoid composition with a pearlitic microstructure. This work is focused on the study, by atomic force microscopy, of the early stages of the corrosion of such steels as a consequence of their exposition to a sodium chloride solution. The obtained images show the pearlitic microstructure of the steel, with a preferential attack of the ferrite phase and the cementite acting as a cathode. The corrosion rate was determined by calculating the amount of material lost from a roughness analysis. The obtained results are in good agreement with the predictions of Galvelel's theory, according to which the corrosion rate slows down as the pit depth increases

The CCT diagrams of ultra low carbon bainitic steels and their impact toughness properties

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Jeziorski, L.

1998-01-01

The CCT diagrams of ULCB N i steels, HN3MV, HN3MVCu having 5.1% Ni and 3.5% Ni and Cu bearing steels; HN3M1.5Cu, HSLA 100 have been determined. The reduced carbon concentration in steel, in order to prevent the formation of cementite, allowed for using nickel, manganese, chromium and molybdenum to enhance hardenability and refinement of the bainitic microstructures by lowering B S temperature. Copper and microadditions of vanadium and niobium are successfully used for precipitation strengthening of steel both in thermomechanically or heat treated conditions. Very good fracture toughness at low temperatures and high yield strength properties of HN3MVCu and HN3MV steels allowed for fulfillment of the requirements for steel plates for pressure vessels and cryogenic applications. (author)

Heat-affected zone microstructure and mechanical properties evolution for laser remanufacturing 35CrMoA axle steel

Science.gov (United States)

Feng, Xiangyi; Dong, Shiyun; Yan, Shixing; Liu, Xiaoting; Xu, Binshi; Pan, Fusheng

2018-03-01

In this article, by using orthogonal test the technological test was conducted and the optimum processing of the remanufacturing35CrMoA axle were obtained. The evolution of microstructure and mechanical property of HAZ were investigated. The microstructure of HAZ was characterized by means of OM and SEM. Meanwhile hardness distribution in HAZ and tensile property of cladding-HAZ-substrate samples were measured. The microstructure of cladding and HAZ were observed. The microsturcture evoltion and the mechanism of harden in the HAZ was discussed and revealed. The results indicated that the remanufacturing part has excellent strength due to grain refining and dispersive distribution of nanoscale cementite. The remanufacturing part will have uniform microstructure and hardness matching with that of 35CrMoA axle by using stress-relieving annealing at 580°.

Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

Science.gov (United States)

Kahrobaee, Saeed; Kashefi, Mehrdad

2015-05-01

The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

Fracture Mechanisms in Steel Castings

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Stradomski Z.

2013-09-01

Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

Metal Dusting: Catastrophic Corrosion by Carbon

Science.gov (United States)

Young, David J.; Zhang, Jianqiang

2012-12-01

Reducing gases rich in carbon-bearing species such as CO can be supersaturated with respect to graphite at intermediate temperatures of about 400-700°C. Engineering alloys such as low-alloy and stainless steels, and heat-resisting iron-, nickel-, and cobalt-base alloys catalyze gas processes that release the carbon. An understanding of how the resulting carbon deposition can destroy alloys at a catastrophically rapid rate has been the objective of a great deal of research. The current review of recent work on metal dusting covers the mass transfer—principally carbon diffusion—and graphite nucleation processes involved. A clear distinction emerges between ferritic alloys, which form cementite and precipitate graphite within that carbide, and austenitics that nucleate graphite directly within the metal. The latter process is facilitated by the strong orientation relationship between the graphite and face-centered cubic (fcc) lattices. Strategies for the control of dusting are briefly outlined.

High-temperature magnetisation measurements on the pearlite transformation kinetics in nearly eutectoid steel

International Nuclear Information System (INIS)

Dijk, N.H. van; Offerman, S.E.; Klaasse, J.C.P.; Sietsma, J.; Zwaag, S. van der

2004-01-01

The isothermal transformation kinetics of the austenite to pearlite transformation in (nearly) eutectoid steel was studied by in situ magnetisation measurements at high temperatures. In eutectoid steel the high temperature austenite (γ-Fe) phase decomposes into pearlite, which consists of a lamellar structure of ferrite (α-Fe) and cementite (Fe 3 C). Below the Curie temperature of ferrite T C =1043 K the ferrite phase fraction can be probed by the magnetisation measurements. For our nearly eutectoid steel not only pearlite but also a small fraction of pro-eutectoid ferrite is formed. The transformation kinetics of the pearlite and the pro-eutectoid ferrite is studied by magnetisation measurements as a function of the isothermal transformation temperature and compared with the results from additional dilatometry measurements. The transformation kinetics was found to vary over four orders of magnitude over the range of transformation temperatures and was compared with model predictions

White cast iron with a nano-eutectic microstructure and high tensile strength and considerable ductility prepared by an aluminothermic reaction casting

International Nuclear Information System (INIS)

La, Peiqing; Wei, Fuan; Hu, Sulei; Li, Cuiling; Wei, Yupeng

2013-01-01

A white cast iron with nano-eutectic microstructure was prepared by an aluminothermic reaction casting. Microstructures of the cast iron were investigated by optical microscope (OM), electron probe micro-analyzer (EPMA), scanning electron microscope (SEM) and X-ray diffraction (XRD). Mechanical properties of the cast iron were tested. The results showed that the cast iron consisted of pearlite and cementite phases. Lamellar spacing of the pearlite phase was in a range of 110–275 nm and much smaller than that of the Ni-Hard 2 cast iron. Hardness of the cast iron was 552 Hv, tensile strength was 383 MPa, total elongation was 3% and compressive strength was 2224 MPa. Tensile strength and hardness of the cast iron was same to Ni-Hard 2 cast iron, besides the ductility was much better than that of the Ni-Hard 2 cast iron which is much expensive than the cast iron.

Sulfate and acid resistant concrete and mortar

Science.gov (United States)

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1998-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction and other applications, which hardenable mixtures demonstrate significant levels of acid and sulfate resistance while maintaining acceptable compressive strength properties. The acid and sulfate hardenable mixtures of the invention containing fly ash comprise cementitious materials and a fine aggregate. The cementitous materials may comprise fly ash as well as cement. The fine aggregate may comprise fly ash as well as sand. The total amount of fly ash in the hardenable mixture ranges from about 60% to about 120% of the total amount of cement, by weight, whether the fly ash is included as a cementious material, fine aggregate, or an additive, or any combination of the foregoing. In specific examples, mortar containing 50% fly ash and 50% cement in cementitious materials demonstrated superior properties of corrosion resistance.

The Mossbauer spectra of carbon nanotubes synthesize using ferrite catalyst

International Nuclear Information System (INIS)

Zhang Haiyan; Lin Jiapeng; Peng Zuxiong; Zeng Guoxun; Pang Jinshan; Chen Yiming

2009-01-01

The ferrite powder with honeycombed structure obtained by chemical combustion was used as catalyst to synthesize multi-walled carbon nanotubes by chemical vapor deposition. The magnetic components and characters of the the carbon nanotubes synthesized were investigated by X-ray diffraction (XRD), Mossbauer spectra and vibrating-sample magnetometer (VSM). The ferric components of the carbon nanotubes samples can be identified by Mossbauer spectra. The Mossbauer spectra of carbon nanotubes sample after purification contains two ferromagnetic sextet components corresponding to α-Fe species and Fe 3 C (cementite) species. While the Mossbauer spectra of the carbon nanotubes sample before purification contains three ferromagnetic sextet components corresponding to α-Fe species, Fe 3 C species and γ-Fe 2 O 3 . The saturation magnetization intensity Ms of carbon nanotubes sample after purification is decreased from 46.61 to 2.94 emu/g, but the coercive force increasd and reached 328Oe.

Improvement of the bending fatigue resistance of the hyper-eutectoid steel wires used for tire cords by a post-processing annealing

International Nuclear Information System (INIS)

Yang, Y.S.; Bae, J.G.; Park, C.G.

2008-01-01

In this study, the effects of annealing at a low temperature on the bending fatigue resistance have been investigated in the hyper-eutectoid steel wires drawn to an extreme strain of 4.12. The annealing temperature was varied from 100 to 500 deg. C. The bending fatigue resistance of the steel wires was measured by a Hunter rotating beam tester specially designed for thin-sized steel wires. The results showed that fatigue resistance as well as tensile strength improved as the annealing temperature increased up to 200 deg. C (Region I) and gradually decreased after annealing above 200 deg. C (Region II). In order to elucidate this behavior, residual stress was measured by dual beam FIB, surface defects observed by an optical 3D profiler and the microstructure in terms of lamellar spacing (λ p ) and cementite thickness (t c ) was observed by TEM

Effects of Nb Modification and Cooling Rate on the Microstructure in an Ultrahigh Carbon Steel

Science.gov (United States)

Hecht, Matthew D.; Webler, Bryan A.; Picard, Yoosuf N.

2018-06-01

In this study, two different melting methods were used to investigate effects of Nb modification on microstructure in ultrahigh carbon steel (UHCS). Nb-free and Nb-modified UHCS samples were produced by melting and resolidifying an industrially produced base UHCS with and without addition of Nb powder. Microstructure was characterized using scanning electron microscopy, X-ray diffraction, and electron dispersive spectroscopy. Equilibrium computations of phase fractions and compositions were utilized to help describe microstructural changes caused by the Nb additions. Nb combined with C to form NbC structures before and during austenite solidification, reducing the effective amount of carbon available for the other phases. Cementite network spacing in the Nb-free samples was controlled by the cooling rate during solidification (faster cooling led to a more refined network). Network spacing in the Nb-modified UHCS could be enlarged by NbC structures that formed cooperatively with austenite.

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

International Nuclear Information System (INIS)

Pereloma, E.V.; Bata, V.; Scott, R.I.; Smith, R.M.

2010-01-01

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Pereloma, E.V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522 (Australia); Bata, V. [Department of Materials Engineering, Monash University (Australia); Scott, R.I.; Smith, R.M. [BlueScope Steel Limited, Port Kembla (Australia)

2010-04-25

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by {approx}3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Ab-initio study of pressure evolution of structural, mechanical and magnetic properties of cementite (Fe3C) phase

Science.gov (United States)

Gorai, S.; Ghosh, P. S.; Bhattacharya, C.; Arya, A.

2018-04-01

The pressure evolution of phase stability, structural and mechanical properties of Fe3C in ferro-magnetic (FM) and high pressure non magnetic (NM) phase is investigated from first principle calculations. The 2nd order FM to NM phase transition of Fe3C is identified around 60 GPa. Pressure (or density) variation of sound velocities from our ab-initio calculated single crystal elastic constants are determined to predict these parameters at Earth's outer core pressure.

The Cracking Mechanism of Ferritic-Austenitic Cast Steel

Directory of Open Access Journals (Sweden)

Stradomski G.

2016-12-01

Full Text Available In the high-alloy, ferritic - austenitic (duplex stainless steels high tendency to cracking, mainly hot-is induced by micro segregation processes and change of crystallization mechanism in its final stage. The article is a continuation of the problems presented in earlier papers [1 - 4]. In the range of high temperature cracking appear one mechanism a decohesion - intergranular however, depending on the chemical composition of the steel, various structural factors decide of the occurrence of hot cracking. The low-carbon and low-alloy cast steel casting hot cracking cause are type II sulphide, in high carbon tool cast steel secondary cementite mesh and / or ledeburite segregated at the grain solidified grains boundaries, in the case of Hadfield steel phosphorus - carbide eutectic, which carrier is iron-manganese and low solubility of phosphorus in high manganese matrix. In duplex cast steel the additional factor increasing the risk of cracking it is very “rich” chemical composition and related with it processes of precipitation of many secondary phases.

Electrical resistivity and dechanneling study of radiation defects in iron by 235U fission fragments (F.F.). I - Study of damage induced by F.F. Irradiation at 20K. II - Recovery of radiation defects

International Nuclear Information System (INIS)

Lorenzelli, Nicole.

1979-09-01

The irradiation by 235 U fission fragments (F.F.) of two iron samples of different purities (the essential impurity being C) have been studied. Comparative measurements of electrical resistivity and dechanneling of 5 MeV α-particles have been made during irradiation and subsequent recovery. The production curves provide, from their slopes at the origin, the following informations: 14000 Frenkel pairs by F.F. (from electrical resistivity); aggregate's rate: 5 per mille (from dechanneling). These curves do not follow a simple law: it seems that one observes the superposition of two saturation mechanisms with very different kinetics. During recovery, the same stages that after electrons or neutrons irradiation are observed, but with very different proportions. Dechanneling puts in evidence: -great modifications in cementite precipitation of an Fe-C alloy, by irradiation; - the recovery stage of loops starting from 800 K and with an activation energy approximately 1 eV; - the preponderant effect of clustering during stages Isub(D), Isub(E), IIsub(C) and IIsub(D) [fr

Retained austenite thermal stability in a nanostructured bainitic steel

International Nuclear Information System (INIS)

Avishan, Behzad; Garcia-Mateo, Carlos; Yazdani, Sasan; Caballero, Francisca G.

2013-01-01

The unique microstructure of nanostructured bainite consists of very slender bainitic ferrite plates and high carbon retained austenite films. As a consequence, the reported properties are opening a wide range of different commercial uses. However, bainitic transformation follows the T 0 criteria, i.e. the incomplete reaction phenomena, which means that the microstructure is not thermodynamically stable because the bainitic transformation stops well before austenite reaches an equilibrium carbon level. This article aims to study the different microstructural changes taking place when nanostructured bainite is destabilized by austempering for times well in excess of that strictly necessary to end the transformation. Results indicate that while bainitic ferrite seems unaware of the extended heat treatment, retained austenite exhibits a more receptive behavior to it. - Highlights: • Nanostructured bainitic steel is not thermodynamically stable. • Extensive austempering in these microstructures has not been reported before. • Precipitation of cementite particles is unavoidable at longer austempering times. • TEM, FEG-SEM and XRD analysis were used for microstructural characterization

Retained austenite thermal stability in a nanostructured bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Avishan, Behzad, E-mail: b_avishan@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Garcia-Mateo, Carlos, E-mail: cgm@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research (CENIM-CSIC), MATERALIA Research Group, Avda. Gregorio del Amo, 8, 28040, Madrid (Spain); Yazdani, Sasan, E-mail: yazdani@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Caballero, Francisca G., E-mail: fgc@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research (CENIM-CSIC), MATERALIA Research Group, Avda. Gregorio del Amo, 8, 28040, Madrid (Spain)

2013-07-15

The unique microstructure of nanostructured bainite consists of very slender bainitic ferrite plates and high carbon retained austenite films. As a consequence, the reported properties are opening a wide range of different commercial uses. However, bainitic transformation follows the T{sub 0} criteria, i.e. the incomplete reaction phenomena, which means that the microstructure is not thermodynamically stable because the bainitic transformation stops well before austenite reaches an equilibrium carbon level. This article aims to study the different microstructural changes taking place when nanostructured bainite is destabilized by austempering for times well in excess of that strictly necessary to end the transformation. Results indicate that while bainitic ferrite seems unaware of the extended heat treatment, retained austenite exhibits a more receptive behavior to it. - Highlights: • Nanostructured bainitic steel is not thermodynamically stable. • Extensive austempering in these microstructures has not been reported before. • Precipitation of cementite particles is unavoidable at longer austempering times. • TEM, FEG-SEM and XRD analysis were used for microstructural characterization.

Investigation on tempering of granular bainite in an offshore platform steel

Energy Technology Data Exchange (ETDEWEB)

Zhou, Yanlei; Jia, Tao; Zhang, Xiangjun [The State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, No. 11, Lane 3, Wenhua Road, HePing District, Shenyang 110819 (China); Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn [The State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, No. 11, Lane 3, Wenhua Road, HePing District, Shenyang 110819 (China); Misra, R.D.K. [Department of Metallurgical and Materials Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968-0521 (United States)

2015-02-25

Granular bainite, where M-A constituents dispersed in bainitic ferrite matrix usually presents at the half thickness region in thermo-mechanically processed heavy gauge offshore platform steel. In the present work, the decomposition of M-A constituents during tempering at 600 °C was firstly revealed by transmission electron microscopy (TEM) analysis, which primarily involves the precipitation of cementite, recovery and recrystallization of highly dislocated ferrite matrix. Then, the effect of tempering on mechanical properties was investigated by tempering at different temperature for 60 min. Results indicated that, at tempering temperature of 500–600 °C, large quantity of micro-alloying carbides precipitated and partially compensated the loss of strength mainly due to the decomposition of M-A constituents. Compared with the as-rolled state, the decomposition of M-A constituents and softening of bainitic ferrite matrix after tempering have resulted in higher density of microvoids and substantial plastic deformation before impact failure.

Effect of artificial aging on the microstructure of weldment on API 5L X-52 steel pipe

International Nuclear Information System (INIS)

Vargas-Arista, B.; Hallen, J.M.; Albiter, A.

2007-01-01

The effects of artificial aging on the microstructure in the weldment of an API 5L X-52 steel pipe were studied. Aging was performed at 250 deg. C over a period of 1000 h and values were recorded at every 100 h intervals. Transmission electron microscopy observations showed precipitation strengthening from nearly circular Nb-C containing nanoparticles for the base metal and heat affected zone, and cementite for the weld metal. The largest amount of precipitation in the weldment zone was obtained at 500 h, due to peak-aging, which showed the highest particle density. The weld metal was more susceptible to aging, exhibiting the highest increase in precipitation at 500 h, followed by the heat affected zone. After 500 h, the deterioration in the microstructure was caused by the coarsening of particles due to over-aging. The base metal showed the larger increment in particle size after 900 h of aging accompanied by a bigger decrease in fine particles than in the weld metal

Quench and partitioning steel: a new AHSS concept for automotive anti-intrusion applications

Energy Technology Data Exchange (ETDEWEB)

De Cooman, B.C. [Graduate Inst. for Ferrous Technology, Pohang Univ. of Science and Technology, Pohang (Korea); Speer, J.G. [Advanced Steel Processing and Products Research Centre, Colorado School of Mines, Golden, CO (United States)

2006-09-15

A new type of high strength, high toughness, martensitic steel, based on a newly proposed quench and partitioning (Q and P) process, is presented. This high strength martensitic grade is produced by the controlled low temperature partitioning of carbon from as-quenched martensite laths to retained inter-lath austenite under conditions where both low temperature transition carbide formation and cementite precipitation are suppressed. The contribution focuses on both the current understanding of the fundamental processes involved and includes a discussion of the technical feasibility of large-scale industrial production of these steels as sheet products. The Q and P process, which is carried out on steels with a lean composition, should be implemented easily on some current industrial continuous annealing and galvanizing lines. In addition, martensitic Q and P sheet steel is characterized by very favourable combinations of strength, ductility and toughness, which are particularly relevant for high strength anti-intrusion automotive parts. (orig.)

Significance of rate of work hardening in tempered martensite embrittlement

International Nuclear Information System (INIS)

Pietikainen, J.

1995-01-01

The main explanations for tempered martensite embrittlement are based on the effects of impurities and cementite precipitation on the prior austenite grain boundaries. There are some studies where the rate of work hardening is proposed as a potential reason for the brittleness. One steel was studied by means of a specially developed precision torsional testing device. The test steel had a high Si and Ni content so ε carbide and Fe 3 C appear in quite different tempering temperature ranges. The M S temperature is low enough so that self tempering does not occur. With the testing device it was possible to obtain the true stress - true strain curves to very high deformations. The minimum toughness was always associated with the minimum of rate of work hardening. The change of deformed steel volume before the loss of mechanical stability is proposed as at least one reason for tempered martensite embrittlement. The reasons for the minimum of the rate of work hardening are considered. (orig.)

Morphology and Phase Composition of Particles Produced by Electro-Discharge-Machining of Iron

International Nuclear Information System (INIS)

Cabanillas, E. D.; Pasqualini, E. E.; Lopez, M.; Cirilo, D.; Desimoni, J.; Mercader, R. C.

2001-01-01

Towards producing metallic particles of controlled size and spherical shape, which are of technological importance, we have collected in the filters of an electro-discharge-machine (EDM) the material ejected from the surface of EDM iron pieces. The conditions of machining were varied for kerosene and water as dielectrics, using a discharge current of 25 A and duration times of 16 and 3072 μs for kerosene and of 32, 384 and 768 μs for water, respectively. Scanning electron microscopy was used to assess the effect of the time of discharge on the size of the particles. Moessbauer spectroscopy and X-ray diffraction revealed that for kerosene EDM particles only cementite-like carbides of diverse stoichiometry were formed. While no oxide was found for kerosene spheres, the analyses showed that besides the main fraction of α-Fe, a small percentage of wuestite (and traces of hematite for the 384 μs sample) formed on the water EDM ones

Morphology and Phase Composition of Particles Produced by Electro-Discharge-Machining of Iron

Energy Technology Data Exchange (ETDEWEB)

Cabanillas, E. D.; Pasqualini, E. E.; Lopez, M.; Cirilo, D. [Comision Nacional de Energia Atomica, Centro Atomico Constituyentes (Argentina); Desimoni, J.; Mercader, R. C. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina)

2001-05-15

Towards producing metallic particles of controlled size and spherical shape, which are of technological importance, we have collected in the filters of an electro-discharge-machine (EDM) the material ejected from the surface of EDM iron pieces. The conditions of machining were varied for kerosene and water as dielectrics, using a discharge current of 25 A and duration times of 16 and 3072 {mu}s for kerosene and of 32, 384 and 768 {mu}s for water, respectively. Scanning electron microscopy was used to assess the effect of the time of discharge on the size of the particles. Moessbauer spectroscopy and X-ray diffraction revealed that for kerosene EDM particles only cementite-like carbides of diverse stoichiometry were formed. While no oxide was found for kerosene spheres, the analyses showed that besides the main fraction of {alpha}-Fe, a small percentage of wuestite (and traces of hematite for the 384 {mu}s sample) formed on the water EDM ones.

In Situ Investigation of the Iron Carbide Precipitation Process in a Fe-C-Mn-Si Q&P Steel

Directory of Open Access Journals (Sweden)

Sébastien Y. P. Allain

2018-06-01

Full Text Available Quenching and Partitioning (Q&P steels are promising candidates for automotive applications because of their lightweight potential. Their properties depend on carbon enrichment in austenite which, in turn, is strongly influenced by carbide precipitation in martensite during quenching and partitioning treatment. In this paper, by coupling in situ High Energy X-Ray Diffraction (HEXRD experiments and Transmission Electron Microscopy (TEM, we give some clarification regarding the precipitation process of iron carbides in martensite throughout the Q&P process. For the first time, precipitation kinetics was followed in real time. It was shown that precipitation starts during the reheating sequence for the steel studied. Surprisingly, the precipitated fraction remains stable all along the partitioning step at 400 °C. Furthermore, the analyses enable the conclusion that the iron carbides are most probably eta carbides. The presence of cementite was ruled out, while the presence of several epsilon carbides cannot be strictly excluded.

CRYSTALLOGRAPHIC RELATIONS OF CEMENTITE–AUSTENITE–FERRITE IN THE DIFFUSIVE DECOMPOSITION OF AUSTENITE

Directory of Open Access Journals (Sweden)

BOLSHAKOV V. I.

2016-05-01

Full Text Available Summary. It was made a search for new and more accurate orientation relations between the crystal lattice in the pearlite and bainite austenite decomposition products. Methods. It were used the methods: transmission electron microscopy, the micro-, mathematical matrix and stereographic analysis. The purpose of the research is with theoretical, numerical and experimental methods to set up to a 0.2 degree angular orientation relations between the lattices of ferrite and cementite in the austenite decomposition products in the temperature range 400 ... 700С. Results. It was established a new, refined value for grids in the diffusion decay of γ → α + (α + θ. Practical significance. It was proposed a new oriented dependence and the corresponding double gnomonic projection with poles to planes α and θ phases, which can be used in patterns of crystallographic lattices relations studies at phase transitions, as well as the subsequent modeling of complex physical processes of structure formation in metals and binary systems.

An Electron Microscopy Study of Graphite Growth in Nodular Cast Irons

Science.gov (United States)

Laffont, L.; Jday, R.; Lacaze, J.

2018-04-01

Growth of graphite during solidification and high-temperature solid-state transformation has been investigated in samples cut out from a thin-wall casting which solidified partly in the stable (iron-graphite) and partly in the metastable (iron-cementite) systems. Transmission electron microscopy has been used to characterize graphite nodules in as-cast state and in samples having been fully graphitized at various temperatures in the austenite field. Nodules in the as-cast material show a twofold structure characterized by an inner zone where graphite is disoriented and an outer zone where it is well crystallized. In heat-treated samples, graphite nodules consist of well-crystallized sectors radiating from the nucleus. These observations suggest that the disoriented zone appears because of mechanical deformation when the liquid contracts during its solidification in the metastable system. During heat-treatment, the graphite in this zone recrystallizes. In turn, it can be concluded that nodular graphite growth mechanism is the same during solidification and solid-state transformation.

Direct synthesis of carbon nanofibers from South African coal fly ash

Science.gov (United States)

Hintsho, Nomso; Shaikjee, Ahmed; Masenda, Hilary; Naidoo, Deena; Billing, Dave; Franklyn, Paul; Durbach, Shane

2014-08-01

Carbon nanofibers (CNFs), cylindrical nanostructures containing graphene, were synthesized directly from South African fly ash (a waste product formed during the combustion of coal). The CNFs (as well as other carbonaceous materials like carbon nanotubes (CNTs)) were produced by the catalytic chemical vapour deposition method (CCVD) in the presence of acetylene gas at temperatures ranging from 400°C to 700°C. The fly ash and its carbonaceous products were characterized by transmission electron microscopy (TEM), thermogravimetric analysis (TGA), laser Raman spectroscopy and Brunauer-Emmett-Teller (BET) surface area measurements. It was observed that as-received fly ash was capable of producing CNFs in high yield by CCVD, starting at a relatively low temperature of 400°C. Laser Raman spectra and TGA thermograms showed that the carbonaceous products which formed were mostly disordered. Small bundles of CNTs and CNFs observed by TEM and energy-dispersive spectroscopy (EDS) showed that the catalyst most likely responsible for CNF formation was iron in the form of cementite; X-ray diffraction (XRD) and Mössbauer spectroscopy confirmed these findings.

Atomic-scale investigation of ε and θ precipitates in bainite in 100Cr6 bearing steel by atom probe tomography and ab initio calculations

International Nuclear Information System (INIS)

Song, W.; Appen, J. von; Choi, P.; Dronskowski, R.; Raabe, D.; Bleck, W.

2013-01-01

Carbide precipitation during upper and lower bainite formation in high-carbon bearing steel 100Cr6 is characterized using transmission electron microscopy and atom probe tomography. The results reveal that both ε and θ carbides precipitate in lower bainite isothermally held at 260 °C and only θ precipitates form in upper bainite isothermally held at 500 °C. ε and θ precipitate under paraequilibrium condition at 260 °C in lower bainite and θ precipitates under negligible partitioning local equilibrium condition in upper bainite at 500 °C. In order to theoretically study ε and θ precipitation and the ε → θ transition in bainite, thermodynamic calculations have been carried out using ab initio techniques. We find that ε and θ carbides in ferrite have almost identical thermodynamic stability, and hence have similar formation probability. In austenite, however, cementite formation is clearly preferred: it is favored by 5 kJ mol −1 at room temperature and still by 4 kJ mol −1 at 500 °C. Hence, the thermodynamic predictions agree well with the atom probe tomography results

Metal dusting of low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Grabke, H.J. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Bracho-Troconis, C.B. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Mueller-Lorenz, E.M. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany))

1994-04-01

The metal dusting of two low alloy steels was investigated at 475 C in flowing CO-H[sub 2]-H[sub 2]O mixtures at atmospheric pressure with a[sub C] > 1. The reaction sequence comprises: (1) oversaturation with C, formation of cementite and its decomposition to metal particles and carbon, and (2) additional carbon deposition on the metal particles from the atmosphere. The metal wastage rate r[sub 1] was determined by analysis of the corrosion product after exposures, this rate is constant with time and virtually independent of the environment. The carbon deposition from the atmosphere was determined by thermogravimetry, its rate r[sub 2] increases linearly with time, which can be explained by the catalytic action of the metal particles - periodic changes are superposed. The rate of carbon deposition r[sub 2] is proportional to the carbon activity in the atmosphere. The metal dusting could not be suppressed by increasing the oxygen activity or preoxidation, even if magnetite should be stable. Addition of H[sub 2]S, however, effectively suppresses the attack. (orig.)

Impact of Si on Microstructure and Mechanical Properties of 22MnB5 Hot Stamping Steel Treated by Quenching & Partitioning (Q&P)

Science.gov (United States)

Linke, Bernd M.; Gerber, Thomas; Hatscher, Ansgar; Salvatori, Ilaria; Aranguren, Iñigo; Arribas, Maribel

2018-01-01

Based on 22MnB5 hot stamping steel, three model alloys containing 0.5, 0.8, and 1.5 wt pct Si were produced, heat treated by quenching and partitioning (Q&P), and characterized. Aided by DICTRA calculations, the thermal Q&P cycles were designed to fit into industrial hot stamping by keeping partitioning times ≤ 30 seconds. As expected, Si increased the amount of retained austenite (RA) stabilized after final cooling. However, for the intermediate Si alloy the heat treatment exerted a particularly pronounced influence with an RA content three times as high for the one-step process compared to the two-step process. It appeared that 0.8 wt pct Si sufficed to suppress direct cementite formation from within martensite laths but did not sufficiently stabilize carbon-soaked RA at higher temperatures. Tensile and bending tests showed strongly diverging effects of austenite on ductility. Total elongation improved consistently with increasing RA content independently from its carbon content. In contrast, the bending angle was not impacted by high-carbon RA but deteriorated almost linearly with the amount of low-carbon RA.

Effects of Ultra-Fast Cooling After Hot Rolling and Intercritical Treatment on Microstructure and Cryogenic Toughness of 3.5%Ni Steel

Science.gov (United States)

Wang, Meng; Liu, Zhenyu

2017-07-01

A novel process comprised of ultra-fast cooling after control rolling, intercritical quenching and tempering (UFC-LT) was applied to 3.5%Ni steel. In addition, quenching and tempering (QT) treatment was conducted in comparison. The present study focuses on the relationship between the microstructure and cryogenic toughness of 3.5%Ni steel. Results show that the microstructure of steel treated by UFC-LT consisted of tempered martensite, intercritical ferrite and two types of reversed austenite (RA) (needle shape and blocky). Compared to the QT sample, the UFC-LT sample's ultimate tensile strength decreased slightly, while its elongation increased from 32.3 to 35.7%, and its Charpy absorption energy at -135 °C increased from 112 to 237 J. The ductile-brittle transition temperature of UFC-LT sample was lower than that of the QT sample by 18 °C. The superior cryogenic toughness after UFC-LT compared to QT treatment can be attributed to the dissolution of cementite, approximately 3.0% increase in RA and the decrease in effective grain size.

Mechanism of Secondary Hardening in Rapid Tempering of Dual-Phase Steel

Science.gov (United States)

Saha, Dulal Chandra; Nayak, Sashank S.; Biro, Elliot; Gerlich, Adrian P.; Zhou, Y.

2014-12-01

Dual-phase steel with ferrite-martensite-bainite microstructure exhibited secondary hardening in the subcritical heat affected zone during fiber laser welding. Rapid isothermal tempering conducted in a Gleeble simulator also indicated occurrence of secondary hardening at 773 K (500 °C), as confirmed by plotting the tempered hardness against the Holloman-Jaffe parameter. Isothermally tempered specimens were characterized by analytic transmission electron microscopy and high-angle annular dark-field imaging. The cementite (Fe3C) and TiC located in the bainite phase of DP steel decomposed upon rapid tempering to form needle-shaped Mo2C (aspect ratio ranging from 10 to 25) and plate-shaped M4C3 carbides giving rise to secondary hardening. Precipitation of these thermodynamically stable and coherent carbides promoted the hardening phenomenon. However, complex carbides were only seen in the tempered bainite and were not detected in the tempered martensite. The martensite phase decomposed into ferrite and spherical Fe3C, and interlath-retained austenite decomposed into ferrite and elongated carbide.

The Effect of Ultrafast Heating on Cold-Rolled Low Carbon Steel: Formation and Decomposition of Austenite

Directory of Open Access Journals (Sweden)

Felipe Manuel Castro Cerda

2016-12-01

Full Text Available The effect of heating rate on the formation and decomposition of austenite was investigated on cold-rolled low carbon steel. Experiments were performed at two heating rates, 150 °C/s and 1500 °C/s, respectively. The microstructures were characterized by means of scanning electron microscopy (SEM and electron backscattered diffraction (EBSD. Experimental evidence of nucleation of austenite in α/θ, as well as in α/α boundaries is analyzed from the thermodynamic point of view. The increase in the heating rates from 150 °C/s to 1500 °C/s has an impact on the morphology of austenite in the intercritical range. The effect of heating rate on the austenite formation mechanism is analyzed combining thermodynamic calculations and experimental data. The results provide indirect evidence of a transition in the mechanism of austenite formation, from carbon diffusion control to interface control mode. The resulting microstructure after the application of ultrafast heating rates is complex and consists of a mixture of ferrite with different morphologies, undissolved cementite, martensite, and retained austenite.

Moessbauer spectroscopy of the transformation of epsilon carbide during the tempering of Fe-C martensite - the existence of highly faulted cementite

International Nuclear Information System (INIS)

Genin, J.M.; Le Cear, G.; Simon, A.

1975-01-01

The results are reported of experimental verification of literature data on the transformation of epsilon carbide resulting from tempering Fe-C martensite at room temperature. Moessbauer spectroscopy was used in the experiments. The existence was ascertained of the considerable amount of faults previously found by electron diffraction. The possible cause of the faults are discussed. (L.O.)

Anti frictional materials iron-pig iron-brass manufacture using shaving waste products of pig-iron

International Nuclear Information System (INIS)

Nasamov, S. N.; Krivij, N.; Gudenau, H. W.; Babich, A. I.; Garcia, L. L.; Formoso, A.; Cores, A.

2003-01-01

Parts based on iron and steel powders are widely used in the manufacture of automobile and domestic equipment. This work was done to study the anti-friction properties of iron-pig iron-brass compositions of materials which were obtained by pressing and sintering from a mix of iron powders and industrial by products of cast-iron turnings, brass, talc and technical sulphur. Experiments were performed using cold pressure technology in the flowing matrix of the powder composite without solid lubricants. The subsequent sintering was carried out at 1200 degree centigree under isothermal conditions in a nitrogen atmosphere in the sintering zone during 1 h. The physical-mechanical and anti-friction properties were almost double by the active drainage of the gases from the compression mould. The study of the microstructure of the sintered materials showed that free cementite existed between the particle limits and around the pores. large agglomerations of dark inclusions could be observed, consisting of graphite, zinc and iron oxides, which were points of tension in the materials that reduce its durability and, therefore, its wear resistance to dry friction. (Author) 34 refs

Nucleation and growth characteristics of graphite spheroids in bainite during graphitization annealing of a medium carbon steel

International Nuclear Information System (INIS)

Gao, J.X.; Wei, B.Q.; Li, D.D.; He, K.

2016-01-01

The evolution of microstructure in bainite during graphitization annealing at 680 °C of Jominy-quenched bars of an Al-Si bearing medium carbon (0.4C wt%) steel has been studied and compared with that in martensite by using light, scanning and transmission electron microscopy. The results show that the graphitization process in bainite is different from that in martensite in many aspects such as the initial carbon state, the behavior of cementite, the nucleation-growth feature and kinetics of formation of graphite spheroids during graphitization annealing, and the shape, size and distribution of these graphite spheroids. The fact that the graphitization in bainite can produce more homogeneous graphite spheroids with more spherical shape and finer size in a shorter annealing time without the help of preexisting coring particles implies that bainite should be a better starting structure than martensite for making graphitic steel. - Highlights: • This article presents a microstructural characterization of formation of graphite spheroids in bainite. • Nucleation and growth characteristics of graphite spheroids formed in bainite and martensite are compared. • Bainite should be a better starting structure for making graphitic steel as results show.

Microstructure-properties correlation in fiber laser welding of dual-phase and HSLA steels

Energy Technology Data Exchange (ETDEWEB)

Saha, D.C., E-mail: dcsaha@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Westerbaan, D.; Nayak, S.S. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Biro, E. [ArcelorMittal Global Research, 1390 Burlington Street East, Hamilton, ON, Canada L8N 3J5 (Canada); Gerlich, A.P.; Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada)

2014-06-01

Similar and dissimilar welds of dual-phase (DP) and high strength low alloy (HSLA) steels were made by fiber laser welding (FLW). The welds were characterized with respect to microstructure, micro- and nano-hardness, and tensile properties. The fusion zone (FZ) in the DP welds consisted of fully martensitic structure; whereas HSLA and dissimilar weld FZ microstructure were mixture of martensite and bainite. Analytical transmission electron microscopy (TEM) confirmed bainite structures containing bainitic ferrite laths with intralath and interlath cementite. Precipitation of single variant carbides inside the bainitic ferrite laths were confirmed by measuring the interplanar spacing. The cooling rate in the FZ, estimated using Rosenthal equation, and continuous-cooling-transformation diagrams corroborated the microstructure formed. Nanoindentation was used to verify the hardness of these individual microconstituents, since a much lower nano-hardness for bainite (4.11 GPa) was observed compared to martensite (6.57 GPa) phase. Tensile failure occurred in the tempered area of the heat affected zone (HAZ) in the DP steel welded, which was confirmed by typical cup-like dimple fracture; likewise failure in the HSLA base metal, which occurred in dissimilar and HSLA welds, indicated distinctive dimple and shear dimple ductile morphology.

Microstructure and Sliding Wear Behaviour of In-Situ TiC-Reinforced Composite Surface Layers Fabricated on Ductile Cast Iron by Laser Alloying.

Science.gov (United States)

Janicki, Damian

2018-01-05

TiC-reinforced composite surface layers (TRLs) on a ductile cast iron EN-GJS-700-2 grade (DCI) substrate were synthesized using a diode laser surface alloying with a direct injection of titanium powder into the molten pool. The experimental results were compared with thermodynamic calculations. The TRLs having a uniform distribution of the TiC particles and their fraction up to 15.4 vol % were achieved. With increasing titanium concentration in the molten pool, fractions of TiC and retained austenite increase and the shape of TiC particles changes from cubic to dendritic form. At the same time, the cementite fraction decreases, lowering the overall hardness of the TRL. A good agreement between experimental and calculated results was achieved. Comparative dry sliding wear tests between the as-received DCI, the TRLs and also laser surface melted layers (SMLs) have been performed following the ASTM G 99 standard test method under contact pressures of 2.12 and 4.25 MPa. For both the as-received DCI and the SMLs, the wear rates increased with increasing contact pressure. The TRLs exhibited a significantly higher wear resistance than the others, which was found to be load independent.

Influence of processing parameters on lattice parameters in laser deposited tool alloy steel

Energy Technology Data Exchange (ETDEWEB)

Sun, G.F., E-mail: gfsun82@gmail.com [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States); School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu, 212013 (China); Bhattacharya, S. [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States); Dinda, G.P.; Dasgupta, A. [Center for Advanced Technologies, Focus: Hope, Detroit, MI, 48238 (United States); Mazumder, J. [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States)

2011-06-15

Highlights: {yields} Orientation relationships among phases in the DMD are given. {yields} Martensite lattice parameters increased with laser specific energy. {yields} Austenite lattice parameters decreased with laser specific energy. - Abstract: Laser aided direct metal deposition (DMD) has been used to form AISI 4340 steel coating on the AISI 4140 steel substrate. The microstructural property of the DMD coating was analyzed by means of scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Microhardness of the DMD was measured with a Vickers microhardness tester. Results indicate that DMD can be used to form dense AISI 4340 steel coatings on AISI 4140 steel substrate. The DMD coating is mainly composed of martensite and retained austenite. Consecutive thermal cycles have a remarkable effect on the microstructure of the plan view of the DMD coating and on the corresponding microhardness distribution. Orientation relationships among austenite, martensite and cementite in the DMD coating followed the ones in conventional heat treated steels. As the laser specific energy decreased, cooling rate increased, and martensite peaks broadened and shifted to a lower Bragg's angle. Also martensite lattice parameters increased and austenite lattice parameters decreased due to the above parameter change.

Influence of processing parameters on lattice parameters in laser deposited tool alloy steel

International Nuclear Information System (INIS)

Sun, G.F.; Bhattacharya, S.; Dinda, G.P.; Dasgupta, A.; Mazumder, J.

2011-01-01

Highlights: → Orientation relationships among phases in the DMD are given. → Martensite lattice parameters increased with laser specific energy. → Austenite lattice parameters decreased with laser specific energy. - Abstract: Laser aided direct metal deposition (DMD) has been used to form AISI 4340 steel coating on the AISI 4140 steel substrate. The microstructural property of the DMD coating was analyzed by means of scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Microhardness of the DMD was measured with a Vickers microhardness tester. Results indicate that DMD can be used to form dense AISI 4340 steel coatings on AISI 4140 steel substrate. The DMD coating is mainly composed of martensite and retained austenite. Consecutive thermal cycles have a remarkable effect on the microstructure of the plan view of the DMD coating and on the corresponding microhardness distribution. Orientation relationships among austenite, martensite and cementite in the DMD coating followed the ones in conventional heat treated steels. As the laser specific energy decreased, cooling rate increased, and martensite peaks broadened and shifted to a lower Bragg's angle. Also martensite lattice parameters increased and austenite lattice parameters decreased due to the above parameter change.

First-principles elasticity of monocarboaluminate hydrates

KAUST Repository

Moon, J.; Yoon, S.; Wentzcovitch, R. M.; Monteiro, P. J. M.

2014-01-01

The elasticity of monocarboaluminate hydrates, 3CaO·Al2O3·CaCO3·xH2O (x = 11 or 8), has been investigated by first-principles calculations. Previous experimental study revealed that the fully hydrated monocarboaluminate (x = 11) exhibits exceptionally low compressibility compared to other reported calcium aluminate hydrates. This stiff hydration product can contribute to the strength of concrete made with Portland cements containing calcium carbonates. In this study, full elastic tensors and mechanical properties of the crystal structures with different water contents (x = 11 or 8) are computed by first-principles methods based on density functional theory. The results indicate that the compressibility of monocarboaluminate is highly dependent on the water content in the interlayer region. The structure also becomes more isotropic with the addition of water molecules in this region. Since the monocarboaluminate is a key hydration product of limestone added cement, elasticity of the crystal is important to understand its mechanical impact on concrete. Besides, it is put forth that this theoretical calculation will be useful in predicting the elastic properties of other complex cementitous materials and the influence of ion exchange on compressibility.

First-principles elasticity of monocarboaluminate hydrates

KAUST Repository

Moon, J.

2014-07-01

The elasticity of monocarboaluminate hydrates, 3CaO·Al2O3·CaCO3·xH2O (x = 11 or 8), has been investigated by first-principles calculations. Previous experimental study revealed that the fully hydrated monocarboaluminate (x = 11) exhibits exceptionally low compressibility compared to other reported calcium aluminate hydrates. This stiff hydration product can contribute to the strength of concrete made with Portland cements containing calcium carbonates. In this study, full elastic tensors and mechanical properties of the crystal structures with different water contents (x = 11 or 8) are computed by first-principles methods based on density functional theory. The results indicate that the compressibility of monocarboaluminate is highly dependent on the water content in the interlayer region. The structure also becomes more isotropic with the addition of water molecules in this region. Since the monocarboaluminate is a key hydration product of limestone added cement, elasticity of the crystal is important to understand its mechanical impact on concrete. Besides, it is put forth that this theoretical calculation will be useful in predicting the elastic properties of other complex cementitous materials and the influence of ion exchange on compressibility.

Enhanced impact properties of cementitious composites reinforced with pultruded flax/polymeric matrix fabric

Directory of Open Access Journals (Sweden)

Magdi El-Messiry

2017-09-01

Full Text Available Fiber reinforced concrete (FRC has become increasingly applied in civil engineering in the last decades. Natural fiber fabric reinforced cement composites are considered to prevent damage resulting from an impact loading on the cementite plate. Flax woven fabric that has a high energy absorption capability was chosen. To increase the interfacial shear properties, the fabric was pultruded with different matrix properties that affect the strength and toughness of the pultruded fabric. In this study, three fabric structures are used to increase the anchoring of the cement in the fabric. The compressive strength and the impact energy were measured. The results revealed that pultruded fabric reinforced cement composite (PFRC absorbs much more impact energy. PFRC under impact loading has more micro cracks, while plain cement specimen shows brittle failure. The compressive test results of PFRC indicate that flax fiber fabric polymer enhanced compressive strength remarkably. Fiber reinforcement is a very effective in improving the impact resistance of PFRC. The study defines the influence factors that control the energy dissipation of the composite, which are the hardness of the polymer and the fabric cover factor. Significant correlation between impact energy and compressive strength was proved.

Searching for high magnetization density in bulk Fe: the new metastable Fe-6 phase

Energy Technology Data Exchange (ETDEWEB)

Umemoto, K; Himmetoglu, B; Wang, JP; Wentzcovitch, RM; Cococcioni, M

2014-11-26

We report the discovery of a new allotrope of iron by first principles calculations. This phase has Pmn2(1) symmetry, a six-atom unit cell (hence the name Fe-6), and the highest magnetization density (M-s) among all the known crystalline phases of iron. Obtained from the structural optimizations of the Fe3C-cementite crystal upon carbon removal, Pmn2(1) Fe-6 is shown to result from the stabilization of a ferromagnetic FCC phase, further strained along the Bain path. Although metastable from 0 to 50 GPa, the new phase is more stable at low pressures than the other well-known HCP and FCC allotropes and smoothly transforms into the FCC phase under compression. If stabilized to room temperature, for example, by interstitial impurities, Fe-6 could become the basis material for high M-s rare-earth-free permament magnets and high-impact applications such as light-weight electric engine rotors or high-density recording media. The new phase could also be key to explaining the enigmatic high M-s of Fe16N2, which is currently attracting intense research activity.

Growth of well-aligned carbon nanotubes with different shapes

International Nuclear Information System (INIS)

Zhao, Tingkai; Ji, Xianglin; Liu, Hongzhen; Yao, Pengyang; Liu, Wujian; Xiong, Chuanyin; Li, Tianxin; Wang, Chen

2015-01-01

Graphical abstract: - Abstract: Well-aligned carbon nanotubes (CNTs) with different shapes, namely coiled CNTs (CCNTs), V-shape CNTs (VCNTs) and ribbon-like CNTs (RCNTs), were prepared by floating catalyst chemical vapor deposition (FC-CVD) using triethylsilane and ferrocene as catalyst precursors and xylene as carbon source. The products were characterized by transmission electron microscopy, scanning electron microscopy, X-ray diffraction and energy dispersive spectrometer. The experimental results indicated that triethylsilane limited the catalyst effectivity in the formation of the novel shapes. When the mole ratio of ferrocene and triethylsilane reached 10:1, the array morphology was maintained and several shapes appeared. It inferred that the catalyst particles were formed by two phases, namely Fe–C–Si solid solution and cementite Fe 3 C. The different absorption and desorption rates of carbon atoms between this two phases as well as the catalyst morphology change during the growth consequently lead to the formation of CCNTs and RCNTs. As for the VCNTs, it concluded that the partial inactivation of catalysts lead to two separated growth areas of CNTs which formed this CNTs. A mechanism is proposed to explain the relationships between the adding of triethylsilane and the formation of the novel structure.

Achievement report for fiscal 1998 on the development of super-metal technology. Development of technology of high corrosion-resistance iron base controlled microstructure materials; 1998 nendo super metal no gijutsu kaihatsu. Kotaishokusei tetsukei bisai kozo seigyo kinzoku zairyo gijutsu no kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

During ultrafine structure formation due to transformation from austenite to ferrite in an intense magnetic field, the transformation is accelerated by the thermodynamic stabilization of the ferrite phase which is ferromagnetic. The application of an intense magnetic field works effectively during the generation of nuclei. When a magnetic field is applied during reverse transformation, a honeycomb 2-phase structure is formed oriented toward the direction of the magnetic field and, when the structure is vertically compressed, the recrystallized structure is made ultrafine effectively. In pearlite transformation, hardening occurs when carbon atoms supersaturated in density are introduced in the presence of a magnetic field gradient, and curing further promotes precipitation hardening. In a ferrite complex phase system, wherein ultrafine globular cementite is uniformly distributed, plastic instability becomes explicit in a tensile test. There is a good possibility that an ultrafine structure recrystallization model may be built by calculation, into which the distribution of energy stored prior to recrystallizing nucleus formation is incorporated. The profile of a conceptual process of off-line or in-line integration of heavy-strain process and intense magnetic field application has become tangible. (NEDO)

Structure of three Zlatoust bulats (Damascus-steel blades)

Science.gov (United States)

Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

2008-08-01

Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

Comparison of SA508 Gr.3 and SA508 Gr.4N Low Alloy Steels for Reactor Pressure Vessel Steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Min Chul; Lee, B. S

2009-12-15

The microstructural characteristics and mechanical properties of SA508 Gr.3 Mn-Mo-Ni low alloy steel and SA508 Gr.4N Ni-Mo-Cr low alloy steel were investigated. The differences in the stable phases between these two low alloy steels were evaluated by means of a thermodynamic calculation using ThermoCalc. They were then compared to microstructural features and correlated with mechanical properties. Mn-Mo-Ni low alloy steel shows the upper bainite structure which has the coarse cementite in the lath boundaries. However, Ni-Mo-Cr low alloy steel shows the mixture of lower bainite and tempered martensite structure that homogeneously precipitates the small carbides such as M{sub 23}C{sub 6} and M{sub 7}C{sub 3} due to an increase of hardenability and Cr addition. In the mechanical properties, Ni-Mo-Cr low alloy steel has higher strength and toughness than Mn-Mo-Ni low alloy steel. Ni and Cr additions increase the strength by solid solution hardening. Besides, microstructural changes from upper bainite to tempered martensite improve the strength of the low alloy steel by grain refining effect. And the changes in the precipitation behavior by Cr addition improve the ductile-brittle transition behavior along with a toughening effect of Ni addition.

Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

International Nuclear Information System (INIS)

Kahrobaee, Saeed; Kashefi, Mehrdad

2015-01-01

The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe 3 C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated

Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

Energy Technology Data Exchange (ETDEWEB)

Kahrobaee, Saeed, E-mail: saeed.kahrobaee@yahoo.com; Kashefi, Mehrdad, E-mail: m-kashefi@um.ac.ir

2015-05-15

The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe{sub 3}C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated.

Stabilization of in-tank residual wastes and external-tank soil contamination for the tank focus area, Hanford tank initiative: Applications to the AX Tank Farm

International Nuclear Information System (INIS)

Balsley, S.D.; Krumhansl, J.L.; Borns, D.J.; McKeen, R.G.

1998-07-01

A combined engineering and geochemistry approach is recommended for the stabilization of waste in decommissioned tanks and contaminated soils at the AX Tank Farm, Hanford, WA. A two-part strategy of desiccation and gettering is proposed for treatment of the in-tank residual wastes. Dry portland cement and/or fly ash are suggested as an effective and low-cost desiccant for wicking excess moisture from the upper waste layer. Getters work by either ion exchange or phase precipitation to reduce radionuclide concentrations in solution. The authors recommend the use of specific natural and man-made compounds, appropriately proportioned to the unique inventory of each tank. A filler design consisting of multilayered cementitous grout with interlayered sealant horizons should serve to maintain tank integrity and minimize fluid transport to the residual waste form. External tank soil contamination is best mitigated by placement of grouted skirts under and around each tank, together with installation of a cone-shaped permeable reactive barrier beneath the entire tank farm. Actinide release rates are calculated from four tank closure scenarios ranging from no action to a comprehensive stabilization treatment plan (desiccant/getters/grouting/RCRA cap). Although preliminary, these calculations indicate significant reductions in the potential for actinide transport as compared to the no-treatment option

Precipitation behavior and martensite lath coarsening during tempering of T/P92 ferritic heat-resistant steel

Science.gov (United States)

Xu, Lin-qing; Zhang, Dan-tian; Liu, Yong-chang; Ning, Bao-qun; Qiao, Zhi-xia; Yan, Ze-sheng; Li, Hui-jun

2014-05-01

Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facilitates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron microscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the formation of M3C (cementite) precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides (MX) along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener's equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro-structural evolution and hardness variation, the process of tempering can be separated into three steps.

Effect of substrates on microstructure and mechanical properties of nano-eutectic 1080 steel produced by aluminothermic reaction

International Nuclear Information System (INIS)

La, Peiqing; Li, Zhengning; Li, Cuiling; Hu, Sulei; Lu, Xuefeng; Wei, Yupeng; Wei, Fuan

2014-01-01

Nano-eutectic bulk 1080 carbon steel was prepared on glass and copper substrates by an aluminothermic reaction casting. The microstructure of the steel was analyzed by an optical microscope, transmission electron microscopy, an electron probe micro-analyzer, a scanning electron microscope and X-ray diffraction. Results show that the microstructure of the steel consisted of a little cementite and lamellar eutectic pearlite. Average lamellar spacing of the pearlite prepared on copper and glass substrates was about 230 nm and 219 nm, respectively. Volume fraction of the pearlite of the two steels was about 95%. Hardness of the steel was about 229 and 270 HV. Tensile strength was about 610 and 641 MPa and tensile elongation was about 15% and 8%. Compressive strength was about 1043 and 1144 MPa. Compared with the steel prepared on copper substrate, the steel prepared on glass substrate had smaller lamellar spacing of the pearlite phase and higher strength, and low ductility due to the smaller spacing. - Highlights: • 1080-carbon steels were successfully prepared by an aluminothermic reaction casting. • Lamellar spacing of the nanoeutetic pearlite is less than 250 nm. • The compressive strength of the steel is about 1144 MPa. • The tensile ductility of the steel is about 15%

FY 1999 report on the results of the technology development of super metal. Development of technology of high corrosion resistant iron-base fine structure controlling metal materials; 1999 nendo super metal no gijutsu kaihatsu seika hokokusho. Kotaishokusei tetsukei bisai kozo seigyo kinzoku zairyo gijutsu no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of developing iron/steel materials which enable remarkable improvement of maintenance loads and longevity of oil field developmental materials, study was conducted for remarkable improvement of strength and corrosion resistance by making crystal grain of iron/steel materials micro-fine to the limit, and the FY 1999 results were summed up. The study was conducted on the technology of fine structure formation using strong magnetic field and technology to predict material quality of micro structure using computational science. As a result, it was found that the fine grain even in size can be obtained by a combination of magnetic field orientation and recrystallization. By this, an image was constructed of the industrialization process of fine grained steel production which was combined with warm rolling process and applied strong magnetic field. Using the method to homogenize the finite element method, the basement was established for the method to evaluate an effect of the second phase on mechanical characteristics of fine multi-phase structure steel. The cementite single-phase film which is an important structural phase of carbon steel was successfully formed, and the Young's modulus and Poison ratio were determined as basic data for material design. (NEDO)

Effect of starting microstructure upon the nucleation sites and distribution of graphite particles during a graphitising anneal of an experimental medium-carbon machining steel

Energy Technology Data Exchange (ETDEWEB)

Inam, A., E-mail: aqil.ceet@pu.edu.pk; Brydson, R., E-mail: mtlrmdb@leeds.ac.uk; Edmonds, D.V., E-mail: d.v.edmonds@leeds.ac.uk

2015-08-15

The potential for using graphite particles as an internal lubricant during machining is considered. Graphite particles were found to form during graphitisation of experimental medium-carbon steel alloyed with Si and Al. The graphite nucleation sites were strongly influenced by the starting microstructure, whether ferrite–pearlite, bainite or martensite, as revealed by light and electron microscopy. Favourable nucleation sites in the ferrite–pearlite starting microstructure were, not unexpectedly, found to be located within pearlite colonies, no doubt due to the presence of abundant cementite as a source of carbon. In consequence, the final distribution of graphite nodules in ferrite–pearlite microstructures was less uniform than for the bainite microstructure studied. In the case of martensite, this study found a predominance of nucleation at grain boundaries, again leading to less uniform graphite dispersions. - Highlights: • Metallography of formation of graphite particles in experimental carbon steel. • Potential for using graphite in steel as an internal lubricant during machining. • Microstructure features expected to influence improved machinability studied. • Influence of pre-anneal starting microstructure on graphite nucleation sites. • Influence of pre-anneal starting microstructure on graphite distribution. • Potential benefit is new free-cutting steel compositions without e.g. Pb alloying.

A micro-mechanical analysis and an experimental characterisation of the behavior and the damaging processes of a 16MND5 pressure vessel steel at low temperature; Etude micromecanique et caracterisation experimentale du comportement et de l'endommagement de l'acier de cuve 16MND5 a basses temperatures

Energy Technology Data Exchange (ETDEWEB)

Pesci, R

2004-06-15

As part of an important experimental and numerical research program launched by Electricite De France on the 16MND5 pressure vessel steel, sequenced and in-situ tensile tests are realized at low temperatures [-196 C;-60 C]. They enable to associate the observation of specimens, the complete cartography of which has been made with a scanning electron microscope (damaging processes, initiation and propagation of microcracks), with the stress states determined by X-ray diffraction, in order to establish relevant criteria. All these measurements enable to supply a two-scale polycrystalline modeling of behavior and damage (Mori-Tanaka/self-consistent) which is developed concurrently with the experimental characterization. This model proves to be a very efficient one, since it correctly reproduces the influence of temperature experimentally defined: the stress state in ferrite remains less important than in bainite (the difference never exceeds 150 MPa), whereas it is much higher in cementite. The heterogeneity of strains and stresses for each crystallographic orientation is well rendered; so is cleavage fracture normal to the {l_brace}100{r_brace} planes in ferrite (planes identified by electron back scattered diffraction during an in-situ tensile test at -150 C), which occurs sooner when temperature decreases, for a constant stress of about 700 MPa in this phase. (author)

Microstructure and Wear Behavior of TiC Coating Deposited on Spheroidized Graphite Cast Iron Using Laser Surfacing

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E. R. I. Mahmoud

2014-10-01

Full Text Available Spheroidal graphite cast iron was laser cladded with TiC powder using a YAG fiber laser at powers of 700, 1000, 1500 and 2000 W. The powder was preplaced on the surface of the specimens with 0.5 mm thickness. Sound cladding and fusion zones were observed at 700, 1000 and 1500 W powers. However, at 2000 W, cracking was observed in the fusion zone. At 700 W, a build-up zone consisted of fine TiC dendrites inside a matrix composed of martensite, cementite (Fe3C, and some blocks of retained austenite was observed. In this zone, all graphite nodules were totally melted. In the fusion zone, some undissolved and partially dissolved graphite nodules appeared in a matrix containing bainite, ferrite, martensite and retained austenite. At 1500 W, the fusion zone had more iron carbides and ferrite, and the HAZ consisted of martensitic structure. At 2000 W, the build-up zone was consisted of TiC particles precipitated in a matrix of eutectic carbides, martensite plus an inter-lamellar retained austenite. The hardness of the cladded area was remarkably improved (1330 HV in case of 700 W: 5.5 times of the hardness of substrate

Interface Structure and Elements Diffusion of As-Cast and Annealed Ductile Iron/Stainless Steel Bimetal Castings

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M. Ramadan

2018-04-01

Full Text Available Bimetal casting is considered to a promising technique for the production of high performance function materials. Heat treatment process for bimetal castings became an essential tool for improving interface structure and metallurgical diffusion bond. Molten iron alloy with carbon equivalent of 4.40 is poured into sand mold cavities containing solid 304 stainless steel strips insert. Specimens are heated to 7200C in an electrical heating furnace and holded at 720 0C for 60min and 180min. For as-cast specimens, a good coherent interface structure of ductile cast iron/304 stainless bimetal with four layers interfacial microstructure are obtained. Low temperature annealing at 720oC has a significat effect on the interface layers structure, where, three layers of interface structure are obtained after 180min annealing time because of the complete dissolving of thin layer of ferrite and multi carbides (Layer 2. Low temperature annealing shows a significant effect on the diffusion of C and otherwise shows slightly effect on the diffusion of Cr and Ni. Plearlite phase of Layer 3 is trsformed to spheroidal shape instead of lamallar shape in as-cast bimetals by low tempeature annealing at 720oC. The percent of the performed spheroidal cementit increases by increasing anneaaling time. Hardness of interface layers is changed by low temperauture annealing due to the significant carbon deffussion.

Effect of Al content on critical CTOD properties in heat affected zone of C-Mn microalloyed steel. Teitanso teigokin koyosetsu netsu eikyobu no genkai CTOD tokusei ni oyobosu Al ganyuryo no eikyo

Energy Technology Data Exchange (ETDEWEB)

Fukada, Y.; Komizo, Y. (Sumitomo Metal Industries Ltd., Osaka (Japan))

1992-08-05

Two types of molten alloys specimen with a base of 0.10%C-0.20%Si-1.40%Mn-0.01%Ti system and varied Al content, were studied. The critical crack tip opening displacement(CTOD) properties in heat effected zone(HAZ) of extreme low Al content steel was stable at. extremely low temperature and there was no formation of M-A. Fine ferrite has a texture of [alpha] main body and it has been thought that the the change in the CTOD properties with the variation in Al content has been due to the difference in the texture. In case of Al content steel plate, the interfacial energy has been decreased due to excessive carbon concentration at [gamma] /[alpha] interface, M-A formation has been easier by the suppression of [alpha] transformation. In case of extremely low Al content steel plate, [alpha] transformation has been promoted and cementite deposition has been estimated from a small amount. of left [gamma] of extremely high carbon concentration. As for SH-CCT diagram of extremely low Al content steel plate, compare to Al content steel plate, [alpha] noze has shifted toward shorter time and formation of [alpha] has been easier within the normal welding cooling rate, and microstructures of [alpha] texture have formed in HAZ. 21 refs., 12 figs., 1 tab.

Segregation behavior of phosphorus in the heat-affected zone of an A533B/A182 dissimilar weld joint before and after simulated thermal aging

International Nuclear Information System (INIS)

Zhai, Ziqing; Miyahara, Yuichi; Abe, Hiroshi; Watanabe, Yutaka

2014-01-01

Highlights: • Impacts of aging on P segregation in actual heat-affected zone were examined by 3D-APT. • Non-equilibrium segregation of P dominated in subsequent cooling after welding. • Equilibrium segregation of P prevailed in step-cooling heat treatment. • High enrichment of P at grain/packet boundaries occurred in CGHAZ and ICCGHAZ. • Level of P enrichment at precipitate/matrix interface seemed species-dependent. - Abstract: The segregation behavior of phosphorus (P) in the heat-affected zone (HAZ) of an A533B/A182 dissimilar weld joint before and after step cooling was investigated with atom probe tomography. At grain/packet boundaries, the final P segregation level consisted of non-equilibrium segregation that occurred during cooling after welding and post-weld heat treatment (PWHT) and equilibrium segregation that occurred during step cooling. In both processes, higher P coverage was observed in the coarse-grained and intercritically reheated coarse-grained HAZ than in the fine-grained HAZ and base material. The cooling after welding and PWHT seemed to have a pronounced impact on P segregation in the subsequent aging process. In addition, P segregation also occurred at the precipitate/matrix interfaces of cementite, Mo 2 C and Al–Si rich precipitates. The evolution of P coverage at these two types of sites suggested increasing risks of embrittlement with an increase in aging time

Methods of acicular ferrite forming in the weld bead metal (Brief analysis

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Володимир Олександрович Лебедєв

2016-11-01

Full Text Available A brief analysis of the methods of acicular ferrite formation as the most preferable structural component in the weld metal has been presented. The term «acicular ferrite» is meant as a structure that forms during pearlite and martensite transformation and austenite decomposition. Acicular ferrite is a packet structure consisting of battens of bainitic ferrite, there being no cementite particles inside these battens at all. The chemical elements most effectively influencing on the formation of acicular ferrite have been considered and their combined effect as well. It has been shown in particular, that the most effective chemical element in terms of impact toughness and cost relation is manganese. Besides, the results of multipass surfacing with impulse and constant feed of low-alloy steel wire electrode have been considered. According to these results acicular ferrite forms in both cases. However, at impulse feed of the electrode wire high mechanical properties of surfacing layer were got in the first passes, the form of the acicular ferrite crystallite has been improved and volume shares of polygonal and lamellar ferrite have been reduced. An assumption has been made, according to which acicular ferrite in the surfacing layer may be obtained through superposition of mechanical low-frequency oscillation on the welding torch or on the welding pool instead of periodic thermal effect due to electrode wire periodic feed

A Moessbauer Spectral Study of the Hull Steel and Rusticles Recovered from the Titanic

Energy Technology Data Exchange (ETDEWEB)

Long, Gary J., E-mail: glong@umr.edu; Hautot, Dimitri [University of Missouri-Rolla, Department of Chemistry (United States); Grandjean, Fernande; Vandormael, D. [University of Liege, Institute of Physics, B5 (Belgium); Leighly, H. P. [University of Missouri-Rolla, Department of Metallurgical Engineering (United States)

2004-09-15

The recent recovery of steel from the Titanic has permitted a 295 K conversion electron Moessbauer spectral study of the Titanic hull plate steel oriented with the gamma-ray direction either perpendicular or parallel to the microstructural banding directions. The two spectra reveal virtually identical average orientations of the magnetization close to the plane of the plate. The hyperfine parameters are virtually identical to those of {alpha}-iron, a finding which agrees with the chemical analysis which reveals at most 0.21 wt% carbon corresponding to 3 wt% of cementite in pearlite. A 4.2 to 295 K transmission Moessbauer spectral study of the rusticles reveals small particles of geothite undergoing superparamagnetic relaxation with a blocking temperature of ca. 300 K. In addition approximately two percent of the Moessbauer spectral absorption area corresponds to a quadrupole doublet with hyperfine parameters typical of green rust. The identified iron containing components in therusticles agree with the powder X-ray diffraction results which reveal the predominant presence of small particles of poorly crystallized goethite and traces of quartz and green rust. An average size of 20{+-}5 nm for the goethite particles is obtained from both the average hyperfine field and the broadening of the X-ray diffraction peaks. The magnetic anisotropy constant of the goethite particles deduced from the hyperfine field and the particle size is 8x10{sup 3} J/m{sup 3}.

Nano-sized precipitation and properties of a low carbon niobium micro-alloyed bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Xie, Z.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Ma, X.P. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Shang, C.J., E-mail: cjshang@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Wang, X.M. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Subramanian, S.V. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada)

2015-08-12

The present work focuses on microstructure evolution and precipitation strengthening during tempering at region of 550–680 °C to elucidate the structure–property relationship in the steel. The effect of tempering on the development of a 700 MPa grade high strength hot rolled cost-effective bainitic steel was studied for infrastructure applications. Granular bainite with dispersed martenisit–austenite (M–A) constituents in the bainitic ferrite matrix was obtained after hot rolling and air cooling to room temperature. The decomposition of M–A constituents to cementite carbides and the precipitation of nano-sized NbC carbides in bainitic matrix on tempering were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Nano-sized precipitates of NbC precipitated during tempering were in average diameter of ~4.1–6.1 nm. There were ~86–173 MPa increases in yield strength after tempering at region of 550–680 °C. It is noticeable that those nano-sized NbC precipitates provide an effective way to significantly increase the strength of the low carbon bainitic steel. High yield strength of 716 MPa with high ductility (uniform elongation of 9.3% and total elongation of 22.4%), low yield to tensile ratio of 0.9 and good low temperature toughness of 47 J (half thickness) at –40 °C was obtained after tempering at 680 °C for 30 min.

Effect of double quenching and tempering heat treatment on the microstructure and mechanical properties of a novel 5Cr steel processed by electro-slag casting

International Nuclear Information System (INIS)

Liu, Jian; Yu, Hao; Zhou, Tao; Song, Chenghao; Zhang, Kai

2014-01-01

The effect of double quenching and tempering (DQT) treatment as well as conventional high temperature quenching and tempering (CQT) treatment on the microstructures and mechanical properties of low carbon 5Cr martensitic as cast steel produced by electroslag casting was investigated. The microstructure changes were characterized by optical microscope (OM), scanning electron microscope (SEM), electron back scatter diffraction (EBSD) and transmission electron microscopy (TEM). The characteristics of carbides precipitated during tempering were analyzed on both carbon extraction replica and thin foil samples by TEM. The mechanical performance was evaluated by Vickers hardness test, tensile test, and Charpy V-notch impact test at ambient temperature. The results of microstructure study indicated that DQT treatment led to a finer microstructure than that of CQT. The carbides of the tempered samples were identified as M 7 C 3 . The carbides along the prior austenite grain boundaries nucleated directly while those within the laths should be transformed from cementite which formed at the early tempering stage. Compared with CQT condition, yield strength slightly increased after DQT treatment, and impact toughness improved a lot. The strengthening mechanisms were analyzed and it was found that grain refining and precipitation strengthening were mainly responsible for the increase of strength. The superior toughness of DQT condition was attributed to the finer microstructure resulting in more frequent deflections of the cleavage crack and the smaller size of carbides along the prior austenite boundaries. EBSD analysis showed that both martensitic block and packet of low carbon 5Cr tempered martensitic steel could hinder crack propagation, while the latter was more effective

Influence of Cast Iron Structure on the Glassmold Equipment Operational Defects

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I. O. Leushin

2015-01-01

Full Text Available The growing demand for glass packaging contributes to the increase in production capacity of glass-container plants. Their equipment (cast iron glass-forming sets operates in continuous mode under complex cyclic thermal loads, which lead to the formation of operational defects on the working surfaces of details: graphite falling, cracks, oxidation, etc. Particular influence on the formation of these defects renders the microstructure of the material at the time of installation of details on the line.The article identifies the causes for formation of operational defects, formulates the ways to remedy them and prevent their occurrence.The authors studied details made from grey cast iron with flake and spherical forms of graphite. It is found that in the process of exploitation of the material is greatly reducing its hardness, strength, resistance to oxidation through of graphitization processes, chemical interaction of glass and iron, shock loads working edges. It is proved that the choice of initial microstructure of cast iron (the metal base, the graphite form, the presence of structural-free cementite exercises a determining influence on the durability of the mold tooling. The article proposes differential (layered arrangement of the graphite phase of cast iron in the alloy matrix (ferrite. This arrangement of high-carbon phase can simultaneously increase the thermal and oxidation resistance of the material. The formation of a layered structure of iron is produced by the intensification of the processes of alloying, modifying and directional freezing the melt.These data can be used to select the material of details by manufacturers glass-molds tooling.

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

Energy Technology Data Exchange (ETDEWEB)

Odegaard, T K

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870/sup 0/C/oil and an experimental 1175/sup 0/C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200/sup 0/C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300/sup 0/C/l hour and 400/sup 0/C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500/sup 0/C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870/sup 0/C and 1175/sup 0/C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed.

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

International Nuclear Information System (INIS)

Odegaard, T.K.

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870 0 C/oil and an experimental 1175 0 C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200 0 C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300 0 C/l hour and 400 0 C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500 0 C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870 0 C and 1175 0 C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed

Tensile bond strength of indirect composites luted with three new self-adhesive resin cements to dentin

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Cafer Türkmen

2011-08-01

Full Text Available OBJECTIVE: The aims of this study were to evaluate the tensile bond strengths between indirect composites and dentin of 3 recently developed self-adhesive resin cements and to determine mode of failure by SEM. MATERIAL AND METHODS: Exposed dentin surfaces of 70 mandibular third molars were used. Teeth were randomly divided into 7 groups: Group 1 (control group: direct composite resin restoration (Alert with etch-and-rinse adhesive system (Bond 1 primer/adhesive, Group 2: indirect composite restoration (Estenia luted with a resin cement (Cement-It combined with the same etch-and-rinse adhesive, Group 3: direct composite resin restoration with self-etch adhesive system (Nano-Bond, Group 4: indirect composite restoration luted with the resin cement combined with the same self-etch adhesive, Groups 5-7: indirect composite restoration luted with self-adhesive resin cements (RelyX Unicem, Maxcem, and Embrace WetBond, respectively onto the non-pretreated dentin surfaces. Tensile bond strengths of groups were tested with a universal testing machine at a constant speed of 1 mm/min using a 50 kgf load cell. Results were statistically analyzed by the Student's t-test. The failure modes of all groups were also evaluated. RESULTS: The indirect composite restorations luted with the self-adhesive resin cements (groups 5-7 showed better results compared to the other groups (p0.05. The surfaces of all debonded specimens showed evidence of both adhesive and cohesive failure. CONCLUSION: The new universal self-adhesive resins may be considered an alternative for luting indirect composite restorations onto non-pretreated dentin surfaces.

Effect of double quenching and tempering heat treatment on the microstructure and mechanical properties of a novel 5Cr steel processed by electro-slag casting

Energy Technology Data Exchange (ETDEWEB)

Liu, Jian, E-mail: healygo@163.com; Yu, Hao, E-mail: yuhao@ustb.edu.cn; Zhou, Tao, E-mail: zhoutao130984@163.com; Song, Chenghao, E-mail: songchenghao28@126.com; Zhang, Kai, E-mail: zhangkai8901@126.com

2014-12-01

The effect of double quenching and tempering (DQT) treatment as well as conventional high temperature quenching and tempering (CQT) treatment on the microstructures and mechanical properties of low carbon 5Cr martensitic as cast steel produced by electroslag casting was investigated. The microstructure changes were characterized by optical microscope (OM), scanning electron microscope (SEM), electron back scatter diffraction (EBSD) and transmission electron microscopy (TEM). The characteristics of carbides precipitated during tempering were analyzed on both carbon extraction replica and thin foil samples by TEM. The mechanical performance was evaluated by Vickers hardness test, tensile test, and Charpy V-notch impact test at ambient temperature. The results of microstructure study indicated that DQT treatment led to a finer microstructure than that of CQT. The carbides of the tempered samples were identified as M{sub 7}C{sub 3}. The carbides along the prior austenite grain boundaries nucleated directly while those within the laths should be transformed from cementite which formed at the early tempering stage. Compared with CQT condition, yield strength slightly increased after DQT treatment, and impact toughness improved a lot. The strengthening mechanisms were analyzed and it was found that grain refining and precipitation strengthening were mainly responsible for the increase of strength. The superior toughness of DQT condition was attributed to the finer microstructure resulting in more frequent deflections of the cleavage crack and the smaller size of carbides along the prior austenite boundaries. EBSD analysis showed that both martensitic block and packet of low carbon 5Cr tempered martensitic steel could hinder crack propagation, while the latter was more effective.

Nanoscale co-precipitation and mechanical properties of a high-strength low-carbon steel

International Nuclear Information System (INIS)

Mulholland, Michael D.; Seidman, David N.

2011-01-01

Nanoscale co-precipitation in a novel high-strength low-carbon steel is studied in detail after isothermal aging. Atom-probe tomography is utilized to quantify the co-precipitation of co-located Cu precipitates and M 2 C (M is any combination of Cr, Mo, Fe, or Ti) carbide strengthening precipitates. Coarsening of Cu precipitates is offset by the nucleation and growth of M 2 C carbide precipitate, resulting in the maintenance of a yield strength of 1047 ± 7 MPa (152 ± 1 ksi) for as long as 320 h of aging time at 450 deg. C. Impact energies of 153 J (113 ± 6 ft-lb) and 144 J (106 ± 2 ft-lb) are measured at -30 deg. C and -60 deg. C, respectively. The co-location of Cu and M 2 C carbide precipitates results in non-stationary-state coarsening of the Cu precipitates. Synchrotron-source X-ray diffraction studies reveal that the measured 33% increase in impact toughness after aging for 80 h at 450 deg. C is due to dissolution of cementite, Fe 3 C, which is the source of carbon for the nucleation and growth of M 2 C carbide precipitates. Less than 1 vol.% austenite is observed for aging treatments at temperatures less than 600 deg. C, suggesting that transformation-induced plasticity does not play a significant role in the toughness of specimens aged at temperatures less than 600 deg. C. Aging treatments at temperatures greater than 600 deg. C produce more austenite, in the range 2-7%, but at the expense of yield strength.

Structure and mechanical properties of Fe--Cr--Mo--C alloys with and without boron

International Nuclear Information System (INIS)

Chen, Y.L.

1976-05-01

Nonconventional heat treatments were designed to improve the mechanical properties of these martensitic steels. Results show that the as-quenched structures of both steels consist mainly of dislocated martensite. In the boron-free steel, there are more lath boundary retained austenite films. The boron-treated steel shows higher strengths at all tempering temperatures but with lower Charpy V-notch impact energies. Both steels show tempered martensite embrittlement when tempered at 350 0 C for 1 hour. The properties above 500 0 C tempering are significantly different in the two steels. While the boron-free steel shows a continuous increase in toughness when tempered above 500 0 C, the boron-treated steel suffers a second drop in toughness at 600 0 C tempering. Transmission electron microscopy studies show that in the 600 0 C tempered boron-treated steel large, more or less continuous cementite films precipitate at the lath boundaries, which are probably responsible for the embrittlement. The differences in mechanical properties at tempering temperatures above 500 0 C are rationalized in terms of the effect of boron-vacancy interactions on the recovery and recrystallization behavior of these steels. Boron seems to impair room temperature impact toughness at low strength levels but not at high strength levels. By simple nonconventional heat treatments of the present alloys, martensitic steels may be produced with quite good strength-toughness properties which are much superior to those of existing commercial ultra-high strength steels. It has also been shown that the as-quenched martensitic steels need not be brittle and in fact very good combinations of strength and toughness can be obtained with as-quenched martensitic steels. 56 fig., 5 tables, 75 references

Microstructure of warm rolling and pearlitic transformation of ultrafine-grained GCr15 steel

International Nuclear Information System (INIS)

Sun, Jun-Jie; Lian, Fu-Liang; Liu, Hong-Ji; Jiang, Tao; Guo, Sheng-Wu; Du, Lin-Xiu; Liu, Yong-Ning

2014-01-01

Pearlitic transformation mechanisms have been investigated in ultra-fine grained GCr15 steel. The ultrafine-grained steel, whose grain size was less than 1 μm, was prepared by thermo-mechanical treatment at 873 K and then annealing at 923 K for 2 h. Pearlitic transformation was conducted by reheating the ultra-fine grained samples at 1073 K and 1123 K for different periods of time and then cooling in air. Scanning electron microscope observation shows that normal lamellar pearlite, instead of granular cementite and ferrite, cannot be formed when the grain size is approximately less than 4(± 0.6) μm, which yields a critical grain size for normal lamellar pearlitic transformations in this chromium alloyed steel. The result confirms that grain size has a great influence on pearlitic transformation by increasing the diffusion rate of carbon atoms in the ultra-fine grained steel, and the addition of chromium element doesn't change this pearlitic phase transformation rule. Meanwhile, the grain growth rate is reduced by chromium alloying, which is beneficial to form fine grains during austenitizing, thus it facilitating pearlitic transformation by divorced eutectoid transformation. Moreover, chromium element can form a relatively high gradient in the frontier of the undissolved carbide, which promotes carbide formation in the frontier of the undissolved carbide, i.e., chromium promotes divorced eutectoid transformation. - Highlights: • Ultrafine-grained GCr15 steel was obtained by warm rolling and annealing technology. • Reduction of grain size makes pearlite morphology from lamellar to granular. • Adding Cr does not change normal pearlitic phase transformation rule in UFG steel. • Cr carbide resists grain growth and facilitates pearlitic transformation by DET

Improved fatigue behavior of low-carbon steel 20GL by applying ultrasonic impact treatment combined with the electric discharge surface alloying

Energy Technology Data Exchange (ETDEWEB)

Mordyuk, B.N., E-mail: mordyuk@imp.kiev.ua [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Prokopenko, G.I.; Volosevich, P.Yu. [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Matokhnyuk, L.E.; Byalonovich, A.V. [Pisarenko Institute for Strength of Materials, NAS of Ukraine, 2 Timiryazevs’ka str., UA-01014, Kyiv (Ukraine); Popova, T.V. [Ukrainian Research Institute Rail carriage building, 33 Prikhodko str., UA-39621, Kremenchuk (Ukraine)

2016-04-06

The effects of severe plastic deformation induced by ultrasonic impact treatment (UIT) and the electric discharge surface alloying (EDSA) with chromium on the stress-controlled fatigue response of low-carbon steel 20GL are studied. The surface microrelief and integrity were analyzed using light microscopy and scanning electron microscopy (SEM). The structural formations in the sub-surface layers were characterized by means of X-ray diffraction analysis and transmission electron microscopy (TEM). The steel specimens underwent UIT, and complex UIT+EDSA and UIT+EDSA+UIT processes demonstrate the fatigue strength magnitudes increased respectively by ~15, ~5 and ~30% on the base of 10{sup 7} cycles in comparison with that for the pristine specimen. SEM analysis of fracture surfaces reveals the subsurface crack nucleation in the UIT-processed specimens instead of superficial crack initiation observed in the pristine and EDSA-processed ones. TEM studies demonstrate that a dislocation-cell structure forms in ferrite grains and partial dissolution of cementite occurs in pearlite grains both at the surface after UIT and in the layer at a depth of 15–25 µm after the UIT+EDSA+UIT process. The enhanced fatigue strength and prolonged lifetime of the low-carbon steel specimens after UIT and UIT+EDSA+UIT processes are concluded to be associated with the subsurface crack nucleation achieved by the following factors: (i) minimized surface roughness and improved integrity of the modified layer; (ii) compressive residual stresses; and (iii) surface hardening coupled with the alloying by chromium and with the formation of the dislocation-cell structure containing the cell walls impenetrable to moving dislocations at cyclic loading.

Evolution of microstructure and mechanical properties during thermomechanical processing of a low-density multiphase steel for automotive application

International Nuclear Information System (INIS)

Rana, R.; Liu, C.; Ray, R.K.

2014-01-01

The evolution of the microstructure and mechanical properties in a low-density, low-alloy steel containing 6.57Al–3.34Mn–0.18C (wt.%) has been investigated as a function of processing. The steel was designed to have a duplex microstructure with ferrite as the major phase and austenite as the minor phase within the temperature range 800–1350 °C. The steel was processed to sheet form, which was thermomechanically treated and characterised by a variety of techniques such as optical metallography, scanning electron microscopy, electron backscatter diffraction, electron probe microanalysis, X-ray diffraction, transmission electron microscopy, tensile testing and density and elastic modulus measurements. The amount of austenite was found to decrease with an increase in the annealing temperature. While C and Mn partitioned into the austenite phase, Al partitioned into the ferrite. The tensile elongation increased with an increase in the amount of austenite in the microstructure. However, the austenite showed only a small transformation induced plasticity effect during tensile deformation due to its high stability. After annealing, mostly κ-carbide precipitates with a (Fe + Mn)/Al ratio of 3.6 appeared in the ferrite matrix, along with some cementite and complex carbides. These precipitates became coarser (330 nm) during a short time overageing treatment at 400 °C, causing a significant increase in elongation. The κ-carbides were found to have a close to Nishiyama–Wasserman type orientation relationship with the ferrite matrix. Although the Young’s modulus of the steel dropped due to the large amount of Al added, the reduced density was found to be beneficial for automotive applications, overriding the effect of a drop in Young’s modulus

Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions

Directory of Open Access Journals (Sweden)

Yuanfeng Yang

2015-05-01

Full Text Available The aim of this research was to investigate the influence of metallurgy on the corrosion behaviour of separate weld zone (WZ and parent plate (PP regions of X65 pipeline steel in a solution of deionised water saturated with CO2, at two different temperatures (55 °C and 80 °C and at initial pH~4.0. In addition, a non-electrochemical immersion experiment was also performed at 80 °C in CO2, on a sample portion of X65 pipeline containing part of a weld section, together with adjacent heat affected zones (HAZ and parent material. Electrochemical impedance spectroscopy (EIS was used to evaluate the corrosion behaviour of the separate weld and parent plate samples. This study seeks to understand the significance of the different microstructures within the different zones of the welded X65 pipe in CO2 environments on corrosion performance; with particular attention given to the formation of surface scales; and their composition/significance. The results obtained from grazing incidence X-ray diffraction (GIXRD measurements suggest that, post immersion, the parent plate substrate is scale free, with only features arising from ferrite (α-Fe and cementite (Fe3C apparent. In contrast, at 80 °C, GIXRD from the weld zone substrate, and weld zone/heat affected zone of the non-electrochemical sample indicates the presence of siderite (FeCO3 and chukanovite (Fe2CO3(OH2 phases. Scanning Electron Microscopy (SEM on this surface confirmed the presence of characteristic discrete cube-shaped crystallites of siderite together with plate-like clusters of chukanovite.

Irradiation induced tensile property change of SA 508 Cl.3 reactor pressure vessel steels

International Nuclear Information System (INIS)

Chi, Se-Hwan; Hong, Jun-Hwa; Kuk, Il-Hiun

1998-01-01

Irradiation induced tensile property change of four kinds of reactor pressure vessel steels manufactured by different steel refining process was compared based on the differences in the unirradiated and irradiated microstructure. Microvickers hardness, indentation, and miniature tensile specimen tests were conducted for mechanical property measurement and optical microscope (OM) and transmission electron microscope (TEM) were used for microstructural characterization. Specimens were 2 irradiated to a neutron fluence of 2.7x10 19 n/cm 2 (E ≥ 1 MeV) at 288 deg. C. Investigation on the unirradiated microstructures showed largely a same microstructure in that tempered acicular bainite and ferrite with bainitic phase prevailing in the unirradiated condition. Band-shaped segregations were also clearly observed except a kind of materials. A large difference in the unirradiated microstructure appeared in the grain size and carbide microstructure. Of carbide microstructures, noticeable differences were observed in the size and distribution of cementite, and bainitic lath microstructures. No noticeable changes were observed in the optical and thin film TEM microstructures after irradiation. Complicated microstructural. state of heat treated bainitic low alloy microstructure prevents easy quantification of microstructural changes due to irradiation. Apparent differences, however, were observed in the results of mechanical testing. Results of tensile testing and hardness measurement show that a steel refined by vacuum carbon deoxidation(VCD) method exhibits the highest radiation hardening behavior. Some of mechanical testing results on irradiated materials were possible to understand based on the initial microstructure, but further investigations using a wide array of sophisticated tools (for example, SANS, APFIM) are required to understand and characterize irradiation induced defects that are responsible for irradiation hardening behavior but are not revealed by

Quantitative examination of carbide and sulphide precipitates in chemically complex steels processed by direct strip casting

Energy Technology Data Exchange (ETDEWEB)

Dorin, Thomas, E-mail: thomas.dorin@deakin.edu.au [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia); Wood, Kathleen [Australian Nuclear Science and Technology Organisation, Bragg Institute, New South Wales, 2234, Menai (Australia); Taylor, Adam; Hodgson, Peter; Stanford, Nicole [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia)

2016-02-15

A high strength low alloy steel composition has been melted and processed by two different routes: simulated direct strip casting and slow cooled ingot casting. The microstructures were examined with scanning and transmission electron microscopy, atom probe tomography and small angle neutron scattering (SANS). The formation of cementite (Fe{sub 3}C), manganese sulphides (MnS) and niobium carbo-nitrides (Nb(C,N)) was investigated in both casting conditions. The sulphides were found to be significantly refined by the higher cooling rate, and developed an average diameter of only 100 nm for the fast cooled sample, and a diameter too large to be measured with SANS in the slow cooled condition (> 1.1 μm). Slow cooling resulted in the development of classical Nb(C,N) precipitation, with an average diameter of 7.2 nm. However, after rapid cooling both the SANS and atom probe tomography data indicated that the Nb was retained in the matrix as a random solid solution. There was also some evidence that O, N and S are also retained in solid solution in levels not found during conventional processing. - Highlights: • The influence of cooling rate on microstructure is investigated in a HSLA steel. • SANS, TEM and APT are used to characterise the sulphides and Nb(C,N) precipitates. • The slow cooling rate result in the formation of Nb(C,N) precipitates. • The fast cooling rate results in a microstructure supersaturated in Nb, C and N. • The sulphides are 100 nm in the fast cooled sample and > 1 μm in the slow cooled one.

Irradiation induced tensile property change of SA 508 Cl. 3 reactor pressure vessel steels

International Nuclear Information System (INIS)

Chi, Se Hwan; Hong, Jun Hwa; Kuk, Il Hiun

1998-01-01

Irradiation induced tensile property change of four kinds of reactor pressure vessel steels manufactured by different steel refining process was compared based on the differences in the miniature tensile specimen tests were conducted for mechanical property measurement and optical microscope (OM) and transmission electron microscope (TEM) were used for microstructural characterization. Specimens were irradiated to a neutron fluence of 2.7 x 10 19 n/cm 2 (E ≥ 1 MeV) at 288 deg C. Investigation on the unirradiated microstructures showed largely a same microstructure in that tempered acicular bainite and ferrite with bainitic phase prevailing in the unirradiated condition. Ban-shaped segregations were also clearly observed except a kind of materials. A large difference in the unirradiated microstructure appeared in the grain size and carbide microstructure. Of carbide microstructures, noticeable differences were observed in the size and distribution of cementite, and bainitic lath microstructures. No noticeable changes were observed in the optical and thin film TEM microstructures after irradiation. Complicated microstructural state of heat treated bainitic low alloy microstructure prevents easy quantification of microstructural changes due to irradiation. Apparent differences, however, were observed in the results of mechanical testing. Results of tensile testing and hardness measurement show that a steel refined by vacuum carbon deoxidation (VCD) method exhibits the highest radiation hardening behavior. Some of mechanical testing results on irradiated materials were possible to understand based on the initial microstructure, but further investigations using a wide array of sophisticated tools (for example, SANS, APFIM) are required to understand and characterize irradiation induced defects that are responsible for irradiation hardening behavior but are not revealed by conventional TEM. (author)

Contributions of Rare Earth Element (La,Ce) Addition to the Impact Toughness of Low Carbon Cast Niobium Microalloyed Steels

Science.gov (United States)

Torkamani, Hadi; Raygan, Shahram; Garcia Mateo, Carlos; Rassizadehghani, Jafar; Palizdar, Yahya; San-Martin, David

2018-03-01

In this research Rare Earth elements (RE), La and Ce (200 ppm), were added to a low carbon cast microalloyed steel to disclose their influence on the microstructure and impact toughness. It is suggested that RE are able to change the interaction between the inclusions and matrix during the solidification process (comprising peritectic transformation), which could affect the microstructural features and consequently the impact property; compared to the base steel a clear evolution was observed in nature and morphology of the inclusions present in the RE-added steel i.e. (1) they changed from MnS-based to (RE,Al)(S,O) and RE(S)-based; (2) they obtained an aspect ratio closer to 1 with a lower area fraction as well as a smaller average size. Besides, the microstructural examination of the matrix phases showed that a bimodal type of ferrite grain size distribution exists in both base and RE-added steels, while the mean ferrite grain size was reduced from 12 to 7 μm and the bimodality was redressed in the RE-added steel. It was found that pearlite nodule size decreases from 9 to 6 μm in the RE-added steel; however, microalloying with RE caused only a slight decrease in pearlite volume fraction. After detailed fractography analyses, it was found that, compared to the based steel, the significant enhancement of the impact toughness in RE-added steel (from 63 to 100 J) can be mainly attributed to the differences observed in the nature of the inclusions, the ferrite grain size distribution, and the pearlite nodule size. The presence of carbides (cementite) at ferrite grain boundaries and probable change in distribution of Nb-nanoprecipitation (promoted by RE addition) can be considered as other reasons affecting the impact toughness of steels under investigation.

Effect of hot-dip galvanizing processes on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel

Science.gov (United States)

Kuang, Chun-fu; Zheng, Zhi-wang; Wang, Min-li; Xu, Quan; Zhang, Shen-gen

2017-12-01

A C-Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s (process A) or rapidly cooled to 350°C and then reheated to 450°C (process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel (DP600) was investigated using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength (YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient ( n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength (UTS) and elongation ( A 80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties (YS = 362 MPa, UTS = 638 MPa, A 80 = 24.3%, n = 0.17) was obtained via process A.

THE INFLUENCE OF PRE-HEAT TREATMENT ON WHITE CAST IRONS PLASTICITY

Directory of Open Access Journals (Sweden)

T. M. Myronova

2013-11-01

Full Text Available Purpose. The development of heat treatment modes of white cast irons for structure changes in their eutectic constituent, namely in disturbing the monolithic structure of ledeburite colonies cementite structure and eutectic net continuity. Also the mentioned heat treatment modes are targeted to the eutectic net shift for the most suitable position from the point of plastic deforming. Methodology. The hypoeutectic white cast irons with 2.92…3.35 % carbon content and additionally alloyed by 3.18 % vanadium have been used as the research materials. The mentioned alloys have been pre-heat treated and hot twist tested. Findings. The research results showed that the carbide net breaking by plastic deforming leads to cast irons mechanical properties increasing but has difficulties in implementation due to the white cast irons low plasticity. The influence of different pre-heat treatment modes on structure and plasticity of white hypoeutectic cast irons have been investigated. They include the isotherm soaking under the different temperatures as well as multiply soakings and thermo-cycling. The influence of eutectic level, as well as pre heat treatment modes on different composition white cast irons hot plasticity have been investigated. Originality. It was determined that the heat treatment, which leads to double α→γ recrystallization under 860 – 950 °С and reperlitization under 720-680 °С results in significant increase of plasticity, as well as in un-alloyed and alloyed by vanadium white cast irons. It takes place due to carbide matrix phase separation in ledeburite colonies by new phase boundaries forming especially due to carbide transformations under vanadium alloying. Practical value. The implementation of pre-heat treatment with phase recrystallization resulted in hypoeutectic white cast irons plasticity increasing. The obtained level of cast iron plasticity corresponds to the one of carbide class steels, which ensures the successful

Ferrite morphology and residual phases in continuously cooled low carbon steels

International Nuclear Information System (INIS)

Dunne, D.P.

1999-01-01

Although much research has been conducted on the isothermal transformation products of medium to high carbon hardenable steels, relatively little has been reported for transformation of low carbon structural steels under continuous cooling conditions. The trend towards reduced carbon levels (less than about 0.1 wt% C) has been driven by demands for formability and weldability, challenging steel designers to maintain strength by microalloying and/or thermomechanical controlled processing. Although control of the ferritic products formed in low carbon steels after hot rolling, normalising and welding is essential in order to ensure adequate strength and toughness, understanding of the microstructures formed on continuous cooling is still limited. In addition, transformation mechanisms remain controversial because of polarisation of researchers into groups championing diffusional and displacive theories for the transformation of austenite over a wide range of cooling rates. The present review compares and draws together the main ferrite classification schemes, and discusses some critical issues on kinetics and mechanisms, in an attempt to rationalise the effects of cooling rate, prior austenite structure and composition on the resulting ferrite structure and its mechanical properties. It is concluded that with increasing cooling rate the ferritic product becomes finer, more plate-like, more dislocated, more carbon supersaturated, more likely to be formed by a displacive mechanism, harder and stronger. Other conclusions are that: (i) 'bainitic ferrite', which is a pervasive form of ferrite in continuously cooled low carbon steels, is different from the conventional upper and lower bainites observed in higher carbon steels, insofar as the co-product 'phase' is typically martensite-austenite islands rather than cementite; and (ii) low carbon bainite rather than martensite is the dominant product at typical fast cooling rates (<500K/s) associated with commercial

Influence of the composition and microstructure on the mechanical properties of single pass weld metal obtained with two-run multipower submerged arc welding of 35 MM Fe 510 quality steels

International Nuclear Information System (INIS)

Berkhout, C.F.; Sipkes, M.P.

1977-01-01

For three 35 mm Fe 510 quality steels (with and without niobium) experiments have been carried out to establish a relationship between composition, microstructure and mechanical properties of weldmetal obtained with two-run multipower submerged arc welding. The most striking aspects are summarized in the following. The weldmental composition can influence the toughness both, directly by matrix alloying or indirectly through the grainsize and constituents of the microstructure such as the perlite-cementite and martensite fraction. In the range of compositions investigated Mn for instance has a beneficial, while Nb and N have a detrimental effect on notch toughness. For nitrogen the concentration in the weldmetal is determined by the type of weldingflux used. The unfavourable effect of Nb in the weldmetal depends mainly on the Nb content of the plate material (dilution effect). Niobium introduced by the flux is not active and in all probability only present as non metallic inclusions. Remarkable is the strong interaction found between Nb and N. The influence of Nb decreases when the N content of the weldmetal increases. This effect may probably also be an explanation for the great differences in the interpretation of the influence of Nb on weldmetal ductility as mentioned in the literature. A change in the concentration of these elements does not have any influence on the grainsize of the weldmetal. The influence of Mo is quite remarkable. In the first place it has a grain-refining effect, which strongly predominates its detrimental effect in promoting the martensite formation. From quantitative measurements it also appears that Mo reduces the amount of perlite in the weldmetal and suppresses entirely the influence of Mn on the Charpy-V transition temperature and the uppershelf-energy level

Intergranular brittle fracture of a low alloy steel induced by grain boundary segregation of impurities: influence of the microstructure; Rupture intergranulaire fragile d'un acier faiblement allie induite par la segregation d'impuretes aux joints de grains: influence de la microstructure

Energy Technology Data Exchange (ETDEWEB)

Raoul, St

1999-07-01

The study contributes to improve the comprehension of intergranular embrittlement induced by the phosphorus segregation along prior austenitic grain boundaries of low alloy steels used in pressurized power reactor vessel. A part of this study was performed using a A533 steel which contains chemical fluctuations (ghost lines) with two intensities. Axi-symmetrically notched specimens were tested and intergranular brittle de-cohesions were observed in the ghost lines. The fracture initiation sites observed on fracture surfaces were identified as MnS inclusions. A bimodal statistic obtained in a probabilistic model of the fracture is explained by the double population of ghost lines' intensities. A metallurgical study was performed on the same class of steel by studying the influence of the microstructure on the susceptibility to temper embrittlement. Brittle fracture properties of such microstructures obtained by dilatometric experiments were tested on sub-sized specimens to measure the V-notched fracture toughness. Fraction areas of brittle fracture modes were determined on surface fractures. A transition of the fracture mode with the microstructure is observed. It is shown that tempered microstructures of martensite and lower bainite are more susceptible to intergranular embrittlement than tempered upper bainitic microstructure. The intergranular fracture is the most brittle mode. The analysis of crystalline mis-orientations shows a grain boundary structure appreciably more coherent for tempered microstructures of martensite and lower bainite. The higher density of randomgrain boundaries is susceptible to drag the phosphorus in the upper bainitic matrix and to make the quantity of free phosphorus decreasing. Microstructure observations show a difference in the size and the spatial distribution of carbides, essentially cementite, between tempered martensite and upper bainite. It can explain the bigger susceptibility of this last microstructure to cleavage mode

Influence of crystallography and bonding on the structure and migration of irrational interphase boundaries

Science.gov (United States)

Aaronson, H. I.

2006-03-01

Interphase boundary structure developed during precipitation from solid solution and during massive transformations is considered in diverse alloy systems in the presence of differences in stacking sequence across interphase boundaries. Linear misfit compensating defects, including misfit dislocations, structural disconnections, and misfit disconnections, are present over a wide range of crystallographie when both phases have metallic bonding. Misfit dislocations have also been observed when both phases have covalent bonding ( e.g., US: β US2 by Sole and van der Walt). These defects are also found when one phase is ionic and the other is metallic (Nb∶Al2O3 by Rühle et al.), albeit when the latter is formed by vapor deposition. However, when bonding is metallic in one phase but significantly covalent in the other, the structure of the interphase boundary appears to depend upon the strength of the covalent bonding relative to that in the metallically bonded phase. When this difference is large, growth can take place as if it were occurring at a free surface, resulting in orientation relationships that are irrational and conjugate habit planes that are ill matched ( e.g., ZrN: α Zr-N by Li et al. and Xe(solid):Al-Xe by Kishida and Yamaguchi). At lower levels of bonding directionality and strength, crystallography is again irrational, but now edge-to-edge-based low-energy structures can replace linear misfit compensating defects (γm:TiAl:αTi-Al by Reynolds et al.). In the perhaps still smaller difference case of Widmanstätten cementite precipitated from austenite, one orientation relationship yields plates with linear misfit compensating defects at their broad faces whereas another (presumably nucleated at different types of site) produces laths with poorly defined shapes and interfacial structures. Hence, Hume-Rothery-type bonding considerations can markedly affect interphase boundary structure and thus the mechanisms, kinetics, and morphology of growth.

Archaeometallurgical investigation of the iron anchor from the Tantura F shipwreck

Energy Technology Data Exchange (ETDEWEB)

Aronson, A. [Faculty of Engineering, Tel Aviv University, Ramat Aviv 69978 (Israel); Ashkenazi, D., E-mail: dana@eng.tau.ac.il [Faculty of Engineering, Tel Aviv University, Ramat Aviv 69978 (Israel); Barkai, O.; Kahanov, Y. [Leon Recanati Institute for Maritime Studies, University of Haifa, Haifa 31905 (Israel)

2013-04-15

The Tantura F shipwreck was a coaster or a fishing vessel about 15.7 m long, discovered in the Dor/Tantura lagoon, Israel in 1995. It was dated to between the mid-7th and the end of the 8th centuries CE. Among the finds excavated were two T-shaped type iron anchors. Of the two anchors, one (anchor A) was thoroughly studied by archaeometallurgical methods in order to identify forge-welding lines, to determine the welding quality and to understand the manufacturing technology. The examinations included X-ray radiography, XRF analysis, optical microscopy, SEM/EDS observation and analysis, OES analysis and microhardness tests. The investigation included characterization of the composition, microstructure, thermal treatments, forge-welding junctions and slag analysis. The results revealed a heterogeneous microstructure, rich in glassy, fayalite and wüstite slag. Iron based phases included ferrite, pearlite, cementite and Widmanstätten plates, all typical to wrought iron. The forge-welds of Anchor A were located. Each arm was made of one piece, weighing about 2.5–3 kg and the shank was made of a few 1.5–2 kg pieces. The second anchor (anchor B) was only briefly examined visually and with a few radiographs, which support the results from anchor A. The research results revealed significant information about T-shaped anchors and their manufacturing process, including hot-working processes without any additional heat treatments, and folding techniques. The microstructure was similar to other ancient simple tools such as saws, sickles, axes and mortise chisels, and though the technology to make complicated structures and objects, such as swords, existed at that time, the anchors did not require this sophistication; thus simpler techniques were used, presumably because they were more cost-effective. - Highlights: ► Tantura F was a coaster dated to mid-7th–end-8th centuries. ► Two iron anchors were discovered at the Tantura F shipwreck-site. ► Anchor A was

Rupture mechanics of metallic alloys for hydrogen transport

International Nuclear Information System (INIS)

Moro, I.; Briottet, L.; Lemoine, P.; Andrieu, E.; Blanc, C.

2007-01-01

With the aim to establish a cheap hydrogen distribution system, the transport by pipelines is a solution particularly interesting. Among the high limit of elasticity steels, the X80 has been chosen for hydrogen transport. Its chemical composition and microstructure are given. Important microstructural changes have been revealed in the sheet thickness: the microstructure is thinner and richer in perlite in surface than in bulk. In parallel to this microstructural evolution, a microhardness gradient has been observed: the material microhardness is stronger in surface than in bulk of the sheet. The use of this material for hydrogen transport requires to study its resistance to hydrogen embrittlement. The main aim of this work is to develop an easy rupture mechanics test allowing to qualify the studied material in a gaseous hydrogen environment, to determine the sensitivity of the studied material to the hydrogen embrittlement and to better understand the mechanisms of the hydrogen embrittlement for ferritic materials. Two experimental tests have been used for: the first one is a traction machine coupled to an autoclave; the second one allows to carry out disk rupture tests. The toughness of the material in a gaseous hydrogen environment has thus been determined. The resistance of the material to hydrogen embrittlement has been characterized and by simulation, it has been possible to identify the areas with a strong concentration in hydrogen. The second aim of this work is to study the influence of the steel microstructure on the hydrogen position in the material and on the resistance of the material to the hydrogen embrittlement. The preferential trapping sites on the material not mechanically loaded have at first been identified, as well as the hydrogen position on the different phases and at the ferrite/cementite interface. The interaction between the mechanical loads, the position and the trapping of the hydrogen have been studied then. At last, has been

Rupture mechanics of metallic alloys for hydrogen transport; Mecanique de la rupture des alliages metalliques pour le transport de l'hydrogene

Energy Technology Data Exchange (ETDEWEB)

Moro, I.; Briottet, L.; Lemoine, P. [CEA Grenoble (DRT/LITEN/DTH/LEV), 38 (France); Andrieu, E.; Blanc, C. [Centre Interuniversitaire de Recherche et d' Ingenierie des Materiaux (ENSIACET/CIRIMAT), 31 - Toulouse (France)

2007-07-01

With the aim to establish a cheap hydrogen distribution system, the transport by pipelines is a solution particularly interesting. Among the high limit of elasticity steels, the X80 has been chosen for hydrogen transport. Its chemical composition and microstructure are given. Important microstructural changes have been revealed in the sheet thickness: the microstructure is thinner and richer in perlite in surface than in bulk. In parallel to this microstructural evolution, a microhardness gradient has been observed: the material microhardness is stronger in surface than in bulk of the sheet. The use of this material for hydrogen transport requires to study its resistance to hydrogen embrittlement. The main aim of this work is to develop an easy rupture mechanics test allowing to qualify the studied material in a gaseous hydrogen environment, to determine the sensitivity of the studied material to the hydrogen embrittlement and to better understand the mechanisms of the hydrogen embrittlement for ferritic materials. Two experimental tests have been used for: the first one is a traction machine coupled to an autoclave; the second one allows to carry out disk rupture tests. The toughness of the material in a gaseous hydrogen environment has thus been determined. The resistance of the material to hydrogen embrittlement has been characterized and by simulation, it has been possible to identify the areas with a strong concentration in hydrogen. The second aim of this work is to study the influence of the steel microstructure on the hydrogen position in the material and on the resistance of the material to the hydrogen embrittlement. The preferential trapping sites on the material not mechanically loaded have at first been identified, as well as the hydrogen position on the different phases and at the ferrite/cementite interface. The interaction between the mechanical loads, the position and the trapping of the hydrogen have been studied then. At last, has been

Optimizing the dual elemental thermal reactive deposition time in carbide layer formation on SUJ2 tool steel

Science.gov (United States)

Mochtar, Myrna Ariati; Putra, Wahyuaji Narottama; Mahardika, Bayu

2018-05-01

This paper presents developments contributing to the improvement of thermo-reactive deposition (TRD) process in producing hard carbide layers, on automotive components application. The problem in using FeV powder as a coating material that has been applied in the industries is it is high cost. In this study, FeCr powder coating material was mixed into FeV powder with a ratio of 35:65 weight percent. The SUJ2 steel pins components are processed at 980° C, with varying TRD time was 4,6,8 and 10 hours. Scanning Electron microscope (SEM), Electron Probe Micro Analyzer (EPMA) and X-ray diffraction (XRD) were applied to analyze the coating layers. The thickness of the carbide layer formed will increase with the longer processing time, which thickness at 4-10 hours is increase from 22.7 to 29.7 micron. The gained thickness tends to be homogeneous. Increasing the TRD process holding time results in a higher hardness of the carbide layerwith hardness at 4, 6, 8 and 10 hours is 2049, 2184, 2175 and 2343 HV. The wear rate at TRD holding time of 4-10 hours with the Ogoshi method was reduced from 5.1 × 10-4 mm3/m to 2.5 × 10-4 mm3/m. Optical microscope observations shows that substrate phases consisting of pearlite and cementite and grains that tend to enlarge with the addition of time. Carbide compounds that are formed are vanadium carbide (V8C7, V6C5, V2C) and chromium carbide (Cr3C2, Cr23C7, Cr3C7). While EDS-Linescan results show complex phase (Fe, V, Cr) xC formed. The research shows that addition of FeCr into FeV powder in TRD process in 980°C with optimum time of 10 hours processing meet the mechanical properties requirement of automotive components.

Influencia del revenido en la estructura y las propiedades de dureza, resistencia a la tracción y resiliencia del acero cubano al cromomanganeso- silicio-níquel. // Influence of tempering on structure and hardness, strength and resilience properties of ch

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G. Tourón-Alonso

2009-09-01

Full Text Available La actual demanda de herramientas y accesorios para maquinarias agrícolas se presenta comofuente creciente de nuevas aplicaciones del acero al Cr-Mn-Si-Ni. Este criterio justifica la práctica detratamientos térmicos, para conseguir distintos valores de propiedades mecánicas, que orienten almaterial hacia las exigencias y circunstancias de aplicaciones concretas. El trabajo tiene comoobjetivo conocer la estructura del acero, heredadas de las transformaciones de fase en diferentesregímenes de tratamiento térmico de revenido, y la correlación entre dicha estructura y suspropiedades de dureza, resistencia a la tracción y resiliencia. Las observaciones al microscopioóptico de las muestras revenidas sugieren, en unos casos, una estructura compuesta por martensitarevenida, en otros, indican la presencia de partículas de ferrita y cementita. Los ensayos de dureza ytracción revelaron una disminución de la dureza y de la resistencia a la tracción con el aumento dela temperatura de revenido. El ensayo de impacto reveló un aumento de la resiliencia con elaumento de la temperatura de revenido, aunque aparecen dos intervalos de temperatura en que laresiliencia disminuye.Palabras claves: revenido, estructura, dureza, resistencia, resiliencia____________________________________________________________________________AbstractSpecimens were tempered after being hardened into oil. Tempered specimens for tension tests,were heated from 200 to 500ºC, in an interval of 100ºC; while, specimens for hardness andresilience tests, were heated from 200 to 550ºC, in an interval of 50ºC. Tempering time, for tensionand resilience tests, depends on specimens’ thickness, while, for hardness tests is 30, 60 and 90minutes. Tempered specimens microstructures at 200 and 300ºC indicate the presence of carbideparticles; it suggests a tempering martensite structure. Tempered specimens microstructures at500ºC indicate the presence of ferrite and cementite particles

Strengthening mechanisms and mechanical properties of high interstitial stainless steel for drill collar and its corrosion resistance

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Lee, Eunkyung

Two types (CN66, CN71) of high interstitial stainless steels (HISSs) were investigated for down-hole application in sour gas well environments. Experiments were designed to identify factors that have a significant effect on mechanical properties. The three factors examined in the study were carbon + nitrogen content (0.66 or 0.71 mass %), cooling rate in quenching (air or water), and heat treatment time (2 or 4 hours). The results showed that the cooling rate, C+N content, and the two-factor interaction of these variables have a significant effect on the mechanical properties of HISSs. Based on the statistical analysis results on mechanical properties, extensive analyses were undertaken to understand the strengthening mechanisms of HISSs. Microstructure analysis revealed that a pearlite phase with a high carbide and/or nitride content is dissolved in the matrix by heat treatment at 1,200 ºC which is considered the dissolution to increase the concentration of interstitial elements in steels. The distribution of elements in HISSs was investigated by quantitative mapping using EPMA, which showed that the high carbon concentration (carbide/cementite) area was decreased by increases in both the cooling rate and C+N content. The ferrite volume fraction of each specimen is increased by an increase in cooling rate, because there is insufficient time to form austenite from retained ferrite. The lattice expansion of HISS was investigated by the calculation of lattice parameters under various conditions, and these investigations confirm the solid solution strengthening effect on HISSs. CN66 with heat treatment at fast cooling has the highest wear resistance; a finding that was consistent with hardening mechanisms that occur due to an increased ferrite volume fraction. In addition, precipitates on the surface and the chemical bonding of chromium were investigated. As the amount of CrN bonding increased, the wear resistance also increased. This study also assessed the

THE PROCESS OF FORMATION OF RAILWAY WHEEL DAMAGES AND TIRES IN OPERATION

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N. A. Grischenko

2015-01-01

Full Text Available Purpose. The dependence analysis of structural changes in the metal of railway wheels and tires from indicated influences in operation, for the further development of strategy of service reliability growth. Methodology. Test materials are the details selected from railway wheels which were taken out of operation beforehand because of various damages. Micro-structural researches were made with the use of light microscope Epiquant and electron microscope. The sizing of structural elements was done by using the methods of quantitative metallography. Findings. Over the past few decades the rapid development of industry was supported by the steady growth of intensity of using railway transport. In this case simultaneous increase of load at wheel set axle, with the increase of speed was accompanied by natural increase of the amount of cases of premature wheels and tires’ withdrawing out of operation. Railway wheel, except the formation of metal layer at rolling surface with the high defects concentration of crystal structure and first of all dislocations, falls under thermal influence from interaction with break blocks. The nature of joint influence (cold deformation and heating on the metal rim of a wheel is conditioned by the appearance of sufficiently high gradients of structural changes that can be considered as the influence on the level of internal residual stresses. In case of the rise of volume part of carbide phase at a constant ferrite grain size, it is achieved only by the increasing of dislocation nucleation sources without changing the number of annihilation positions. In this case the accumulation of dislocations at the initial stages of plastic deformation (in metal volume in front of delta arm crack will lead to the formation of cementite globes around certain interlocked dislocation density. In contrast the sharp increase of deformation hardening carbon steel parameters is observed. Originality. During the braking of locomotive the

Obtención de materiales antifricción hierro-arrabio-latón utilizando residuos de virutas de arrabio

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Nasamov, S. N.

2003-06-01

Full Text Available Parts based on iron and steel powders are widely used in the manufacture of automobile and domestic equipment. This work was done to study the anti-friction properties of iron-pig iron-brass compositions of materials which were obtained by pressing and sintering from a mix of iron powders and industrial by products of cast-iron turnings, brass, talc and technical sulphur. Experiments were performed using cold pressure technology in the flowing matrix of the powder composite without solid lubricants. The subsequent sintering was carried out at 1200 ºC under isothermal conditions in a nitrogen atmosphere in the sintering zone during 1 h. The physical-mechanical and anti-friction properties were almost doubled by the active drainage of the gases from the compression mould. The study of the microstructure of the sintered materials showed that free cementite existed between the particle limits and around the pores. Large agglomerations of dark inclusions could be observed, consisting of graphite, zinc and iron oxides, which were points of tension in the material that reduce its durability and, therefore, its wear resistance to dry friction.

Las piezas base hierro y acero, obtenidas por pulvimetalurgia, tienen gran utilización en la industria del automóvil y de equipos domésticos. El presente trabajo está dedicado al estudio de las propiedades antifricción de materiales de composición hierro-arrabio-latón, aglomerados mediante prensado y sinterización, obtenidos con mezclas de polvos de hierro, residuos industriales de virutas de arrabio, latón, talco y azufre. Los experimentos fueron hechos utilizando la tecnología de prensado en frío, utilizando una matriz fluida, sin empleo de lubricante sólido. Posteriormente, se realizó una sinterización a temperatura de 1.200 °C en condiciones isotérmicas, en atmósfera de nitrógeno, en la zona de sinterización durante una hora. Las propiedades físico-mecánicas y antifricci

Contributions and mechanisms of action of graphite nanomaterials in ultra high performance concrete

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Sbia, Libya Ahmed

Ultra-high performance concrete (UHPC) reaches high strength and impermeability levels by using a relatively large volume fraction of a dense binder with fine microstructure in combination with high-quality aggregates of relatively small particle size, and reinforcing fibers. The dense microstructure of the cementitions binder is achieved by raising the packing density of the particulate matter, which covers sizes ranging from few hundred nanometers to few millimeters. The fine microstructure of binder in UHPC is realized by effective use of pozzolans to largely eliminate the coarse crystalline particles which exist among cement hydrates. UHPC incorporates (steel) fibers to overcome the brittleness of its dense, finely structured cementitious binder. The main thrust of this research is to evaluate the benefits of nanmaterials in UHPC. The dense, finely structure cementitious binder as well as the large volume fraction of the binder in UHPC benefit the dispersion of nanomaterials, and their interfacial interactions. The relatively close spacing of nanomaterials within the cementitious binder of UHPC enables them to render local reinforcement effects in critically stressed regions such as those in the vicinity of steel reinforcement and prestressing strands as well as fibers. Nanomaterials can also raise the density of the binder in UHPC by extending the particle size distribution down to the few nanometers range. Comprehensive experimental studies supported by theoretical investigations were undertake in order to optimize the use of nanomaterials in UHPC, identity the UHPC (mechanical) properties which benefit from the introduction of nanomaterials, and define the mechanisms of action of nanomaterials in UHPC. Carbon nanofiber was the primary nanomaterial used in this investigation. Some work was also conducted with graphite nanoplates. The key hypotheses of the project were as follows: (i) nanomaterials can make important contributions to the packing density of the

Radiation damage of the construction materials, Phase II, Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks; Radijaciono ostecenje konstrukcionih materijala, II faza, Uticaj velicine zrna i mikrostrukture na radijaciono otvrdnjavanje niskougljenicnih celika za reaktorske sudove

Energy Technology Data Exchange (ETDEWEB)

Lazarevic, Dj; Milasin, N [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

1964-05-15

Influence of grain size on radiation damage of different steel types was investigated intensely during past few years. But the obtained data did not enable complete answer. The objective of here described experiments was to obtain new data about the influence of grain size on radiation hardening of the steel for reactor vessel fabrication. The steel was exposed to integral fast neutron flux bigger than 10{sup 19} n/cm{sup 2} and irradiation temperature less than 100 deg C. As a part of VISA-2/1 project these investigations we redone in cooperation with the CEN Saclay. Simultaneously, experimental procedures applied for obtaining samples with different grain sizes produced steels with different macrostructure. For that reason possible influence of microstructure should ne taken into account. In fact, it was found that the performance of samples depended more on microstructure than on the grain size. The most important results obtain from this experiments indicate the following: (1) samples with different grain size having ferrite-perlite structure showed the same tensile strength; (2) samples with cementite on the grain boundaries showed more intensive hardening after irradiation; (3) samples exposed to {gamma} radiation for obtaining bigger grains showed decreased hardening than samples deformed under room temperature and exposed to {alpha} radiation. Experiments were performed under 150 deg C. samples with ferrite-perlite microstructure showed further smaller increase of tensile limit and hardening. Uticaj velicine zrna na radijaciono otvrdnjavanje razlicitih tipova celika intenzivno je proucavan u toku poslednjih nekoliko godina. Medjutim, dobijeni podaci nisu omogucili da se u potpunosti odgovori na pitanje. Opisani eksperimenti imali su za cilj da pruze nove podatke o uticaju velicine zrna na radijaciono otvrdnjavanje date vrste celika za reaktorski sud, pri integralnom fluksu brzih neutrona > 10{sup 19} n/cm{sup 2} i temperaturi ozracivanja < 100 deg C. Kao

Effect of magnesium ions on the initial oxidation stages of carbon steel

International Nuclear Information System (INIS)

Subramanian, H.; Subramanian, Veena; Rangarajan, S.; Narasimhan, S.V.; Velmurugan, S.

2012-09-01

corrosion of pearlite phase containing alternate band of α-Fe and carbide phases. For the film formed on pearlite phase in presence of Mg, the cross sectional profile showed more corrugations. The corrugations were a combined result of differential iron removal due to corrosion from the α-Fe phase in comparison to the cementite phase in pearlite and its subsequent coverage by oxide formation. In the absence of Mg, the corrosion was observed to be more in α-Fe phase of pearlite and the resultant oxide formed covered the corroded surface resulting in lesser corrugations. The roughness histograms obtained for both pearlite and ferrite regions indicated that the surface was rougher when magnesium was not added during the film formation. This study suggested that Mg influences/ modifies the oxidation of carbon steel right from its initial stages of corrosion and these factors in turn may influence the overall protectiveness of the oxide film with aging. (authors)

The influence of various cooling rates during laser alloying on nodular iron surface layer

Science.gov (United States)

Paczkowska, Marta; Makuch, Natalia; Kulka, Michał

2018-06-01

The results of research referring to modification of the nodular iron surface layer by laser alloying with cobalt were presented. The aim of this study was to analyze the possibilities of cobalt implementation into the surface layer of nodular iron in various laser heat treatment conditions (by generating different cooling rates of melted surface layer). The modified surface layer of nodular iron was analyzed with OM, SEM, TEM, XRD, EDS and Vickers microhardness tester. The modified surface layer of nodular iron after laser alloying consisted of: the alloyed zone (melted with cobalt), the transition zone and the hardened zone from solid state. The alloyed zone was characterized by higher microstructure homogeneity - in contrast to the transition and the hardened zones. All the alloyed zones contained a dendritic microstructure. Dendrites consisted of martensite needles and retained austenite. Cementite was also detected. It was stated, that due to similar dimension of iron and cobalt atoms, their mutual replacement in the crystal lattice could occur. Thus, formation of phases based on α solution: Co-Fe (44-1433) could not be excluded. Although cobalt should be mostly diluted in solid solutions (because of its content in the alloyed zone), the other newly formed phases as Co (ε-hex.), FeC and cobalt carbides: Co3C, CoC0.25 could be present in the alloyed zones as a result of unique microstructure creation during laser treatment. Pearlite grains were observed in the zone, formed using lower power density of the laser beam and its longer exposition time. Simply, such conditions resulted in the cooling rate which was lower than critical cooling rate. The alloyed zones, produced at a higher cooling rate, were characterized by better microstructure homogeneity. Dendrites were finer in this case. This could result from a greater amount of crystal nuclei appearing at higher cooling rate. Simultaneously, the increased amount of γ-Fe and Fe3C precipitates was expected in

A new methodology for predictive tool wear

Science.gov (United States)

Kim, Won-Sik

An empirical approach to tool wear, which requires a series of machining tests for each combination of insert and work material, has been a standard practice for industries since early part of the twentieth century. With many varieties of inserts and work materials available for machining, the empirical approach is too experiment-intensive that the demand for the development of a model-based approach is increasing. With a model-based approach, the developed wear equation can be extended without additional machining experiments. The main idea is that the temperatures on the primary wear areas are increasing such that the physical properties of the tool material degrade substantially and consequently tool wear increases. Dissolution and abrasion are identified to be the main mechanisms for tool wear. Flank wear is predominantly a phenomenon of abrasion as evident by the presence of a scoring mark on the flank surface. Based on this statement, it is reasonable to expect that the flank-wear rate would increase with the content of hard inclusions. However, experimental flank wear results did not necessary correspond to the content of cementite phase present in the steels. Hence, other phenomena are believed to significantly affect wear behavior under certain conditions. When the cutting temperature in the flank interface is subjected to high enough temperatures, pearlitic structure austenizes. During the formation of a new austenitic phase, the existing carbon is dissolved into the ferrite matrix, which will reduce the abrasive action. To verify the austenitic transformation, turning tests were conducted with plain carbon steels. The machined surface areas are imaged using X-ray diffraction the Scanning Electron Microscope (SEM) and the Transmission Electron Microscope (TEM). On the other hand, crater wear occurs as a result of dissolution wear and abrasive wear. To verify the wear mechanisms of crater wear, various coating inserts as well as uncoated inserts were

Evaluation of thiosulfate as a substitute for hydrogen sulfide in sour corrosion fatigue studies

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Kappes, Mariano Alberto

This work evaluates the possibility of replacing hydrogen sulfide (H 2S) with thiosulfate anion (S2O32- ) in sour corrosion fatigue studies. H2S increases the corrosion fatigue crack growth rate (FCGR) and can be present in carbon steel risers and flowlines used in off-shore oil production. Corrosion tests with gaseous H2S require special facilities with safety features, because H2S is a toxic and flammable gas. The possibility of replacing H2S with S2O32-, a non-toxic anion, for studying stress corrosion cracking of stainless and carbon steels in H2S solutions was first proposed by Tsujikawa et al. ( Tsujikawa et al., Corrosion, 1993. 49(5): p. 409-419). In this dissertation, Tsujikawa work will be extended to sour corrosion fatigue of carbon steels. H2S testing is often conducted in deareated condition to avoid oxygen reaction with sulfide that yields sulfur and to mimic oil production conditions. Nitrogen deareation was also adopted in S2O3 2- testing, and gas exiting the cell was forced through a sodium hydroxide trap. Measurements of the sulfide content of this trap were used to estimate the partial pressure of H2S in nitrogen, and Henry's law was used to estimate the content of H2S in the solution in the cell. H2S was produced by a redox reaction of S2O 32-, which required electrons from carbon steel corrosion. This reaction is spontaneous at the open circuit potential of steel. Therefore, H2S concentration was expected to be maximum at the steel surface, and this concentration was estimated by a mass balance analysis. Carbon steel specimens exposed to S2O32- containing solutions developed a film on their surface, composed by iron sulfide and cementite. The film was not passivating and a good conductor of electrons. Hydrogen permeation experiments proved that this film controls the rate of hydrogen absorption of steels exposed to thiosulfate containing solutions. The absorption of hydrogen in S2O3 2- solutions was compared with the absorption of hydrogen in

Atom-Probe Tomographic Investigations of a Precipitation-Strengthened HSLA-115 Steel and a Ballistic-Resistant 10 wt. % Ni Steel for Naval Applications

Science.gov (United States)

Jain, Divya

High performance structural materials are needed for Naval applications which require an excellent combination of yield strength, low-temperature impact toughness, ductility, ballistic-resistance, and weldability. This research investigates precipitation-strengthened HSLA-115 steels and ballistic-resistant 10 wt. % Ni steels, which have emerged as promising alternatives to the widely used HSLA-100 steels for Naval applications. HSLA-115 is a Cu-bearing high-strength low-carbon martensitic steel and has been used in the flight deck of the recently built U.S. Navy CVN-78 aircraft carrier. It is typically used in conditions with overaged Cu precipitates, to obtain acceptable impact toughness and ductility at 115 ksi (793 MPa) yield strength. However, overaging of Cu precipitates limits its strength and applications. This research demonstrates that aging at 550 °C facilitates the co-precipitation of sub-nanometer sized M2C carbides and Cu precipitates in high number density (˜1023 m-3) in HSLA-115. 3-D atom-probe tomography (APT) investigation reveals that Cu precipitates form first, followed by the nucleation of M2C carbides, which are co-located with Cu precipitates and are distributed heterogeneously at lath-boundaries and dislocations, indicating heterogeneous nucleation of M2C. Carbon redistribution during quenching (following the austenitization) and subsequent aging at 550 °C is followed using APT. Segregation of C (3-6 at. % C) is observed at martensitic lath-boundaries in the as-quenched and 0.12 h aged conditions. On further aging, C redistributes, forming cementite and M 2C carbides, whose composition and morphology evolves with aging time. Precipitation kinetics of M2C carbides is intertwined with Cu precipitates; temporal evolution of Cu precipitates and M2C carbides is characterized in terms of their mean radii, number densities, and volume fractions and correlated with the bulk mechanical properties. Precipitation of M2C carbides offsets the softening

Research upon the quality assurance of the rolling-mill rolls and the variation boundaries of the chemical composition

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Kiss, I.

2008-08-01

Full Text Available The cast-iron rolls must present higher hardness at the rolling surface and lower in the core and the necks, adequate with mechanical resistance and in the high work temperature. If in the zone of the rolling surface, the hardness is guarantied by the irons structure, through the cementite quantities, the core of rolls must contain graphite, to assure this property. Starting from the lamination equipments aspects, from the form of rolls, of the technological interest zones and the structure, which assures the exploitation property, it was establish, through modeling, to the mathematical description of a direct influences, and in final, through successive determinations, to an optimum. One of the parameters, which are determined the structure of the irons destined for rolls casting, is the chemical composition, which guaranties the exploitation properties of the each roll in the stand of rolling mill. The realization of optimum chemical compositions of the cast-iron can constitute a technical efficient way to assure the exploitation properties, the material from which the rolling mills rolls are manufactured having an important role in this sense. Although the manufacture of rolls is in continuously perfecting, the requirements for superior quality rolls are not yet completely satisfied, in many cases, the absence of quality rolls preventing the realization of quality laminates or the realization of productivities of which rolling mills are capable. This paper presents an analysis of the main alloying elements from chemical composition, the influences upon the mechanical properties of the cast-iron rolls, and presents also some graphical addenda. Using the Matlab calculation and graphical programs we determinate some correlations between the hardness (on the working surface and on necks and the chemical composition. Using the double and triple correlations is really helpful in the foundry practice, as it allows us to determine variation